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Sample records for furnace slag cement

  1. Portland cement-blast furnace slag blends in oilwell cementing applications

    SciTech Connect

    Mueller, D.T.; DiLullo, G.; Hibbeler, J.

    1995-12-31

    Recent investigations of blast furnace slag cementing technologies. have been expanded to include Portland cement/blast furnace slag blends. Mixtures of Portland cement and blast furnace slag, while having a long history of use in the construction industry, have not been used extensively in oilwell cementing applications. Test results indicate that blending blast furnace slag with Portland cement produces a high quality well cementing material. Presented are the design guidelines and laboratory test data relative to mixtures of blast furnace slag and Portland cements. Case histories delineating the use of blast furnace slag - Portland cement blends infield applications are also included.

  2. Hydration and temperature development of concrete made with blast-furnace slag cement

    SciTech Connect

    Schutter, G. de

    1999-01-01

    In Europe, massive concrete elements often are made with blast-furnace slag cements. To better deal with the problem of early-age thermal cracking in these cases, a new hydration model for blast-furnace slag cements is developed, which is based on isothermal and adiabatic hydration tests. In the hydration model, the heat production rate is calculated as a function of the degree of hydration and the temperature. The accuracy of temperature simulations using this new hydration model is evaluated by tests on hardening massive concrete cylinders made with blast-furnace slag cement.

  3. Valorization of electric arc furnace primary steelmaking slags for cement applications.

    PubMed

    Kim, Hyung-Seok; Kim, Kee-Seok; Jung, Sung Suk; Hwang, Jin Ill; Choi, Jae-Seok; Sohn, Il

    2015-07-01

    To produce supplementary cementitious materials from electric arc furnace (EAF) slags, FeO was reduced using a two-stage reduction process that included an Al-dross reduction reaction followed by direct carbon reduction. A decrease in FeO was observed on tapping after the first-stage reduction, and further reduction with a stirred carbon rod in the second-stage reduction resulted in final FeO content below 5wt%, which is compatible with cement clinker applications. The reduced electric arc furnace slags (REAFS) mixed with cement at a unit ratio exhibited physical properties comparable to those of commercialized ground granulated blast furnace slags (GGBFS). Confocal laser scanning microscopy (CLSM) was used to obtain fundamental information on the cooling characteristics and conditions required to obtain amorphous REAFS. REAFS can be applied in cement mixtures to achieve the hydraulic properties needed for commercial use.

  4. Chromium stabilization chemistry of paint removal wastes in Portland cement and blast furnace slag

    SciTech Connect

    Boy, J.H.; Race, T.D.; Reinbold, K.A.

    1995-12-31

    The use of cement based systems for solidification and stabilization of hazardous wastes has been proposed. The stabilization of Cr contaminated paint removal wastes in ordinary Portland cement and in a Portland cement and blast furnace slag matrix was investigated. A loading by volume of 75% waste and 25% cement (or cement + slag) was used. The expression of pore solution was utilized to determine the chemical environment encountered by the waste species in the cement matrix. The highly alkaline conditions of ordinary Portland cement determined the stability of the metal species, with Cr being highly soluble. The replacement of 25% of the Portland cement by blast furnace slag was found to decrease the [OH-] of the pore solution resulting in a decrease of the Cr concentration. For cement wastes forms hydrated for 28 days, the Cr concentration decreased in the expressed pore solution. During the TCLP tests the cement waste form and extraction solution were found to react, changing the chemistry of the extraction solution. The expression of pore solution was found to give a direct measure of the chemistry of the waste species in the cement matrix. This avoids the reaction of the TCLP extraction solution with the cement matrix which changes the solubility of the hazardous metals. 15 refs., 4 figs., 6 tabs.

  5. Application of Granulated Blast Furnace Slag in Cement Composites Exposed to Biogenic Acid Attack

    NASA Astrophysics Data System (ADS)

    Kovalcikova, M.; Estokova, A.; Luptakova, A.

    2015-11-01

    The deterioration of cement-based materials used for the civil infrastructure has led to the realization that cement-based materials, such as concrete, must be improved in terms of their properties and durability. Leaching of calcium ions increases the porosity of cement- based materials, consequently resulting in a negative effect on durability since it provides an entry for aggressive harmful ions, causing corrosion of concrete. The use supplementary cementing composite materials have been reported to improve the resistance of concrete to deterioration by aggressive chemicals. The paper is focused on the investigation of the influence of biogenic acid attack on the cement composites affected by bacteria Acidithiobacillus thiooxidans. The concrete specimens with 65 wt. % addition of antimicrobial activated granulated blast furnace slag as durability increasing factor as well as without any addition were studied. The experiments proceeded during 150 days under model laboratory conditions. The pH values and chemical composition of leachates were measured after each 30- day cycle. The calcium and silicon contents in leachates were evaluated using X - ray fluorescence method (XRF). Summarizing the results, the 65% wt. addition of antimicrobial activated granulated blast furnace slag was not confirmed to be more resistant.

  6. Alkali-silicate admixture for cement composites incorporating pozzolan or blast furnace slag

    SciTech Connect

    Zivica, V. . Inst. of construction and Architecture)

    1993-09-01

    This research was devoted to the study of the influence of the developed alkali-silicate admixture (AS admixture) on mortar properties. The obtained results shown that the admixture significantly increased the strength of the mortars made from portland cement (PC) and silica fume (SF) or blast furnace slag (SL). For example after 24 h hardening of mortar (30% SF + 70% PC), with the admixture, reached value of compression strength 18,7 MPa opposite to the value of 5.6 MPa of control mortar (100% PC). The same accelerating effect of AS admixture was observed also with mortar incorporating slag and with slag mortar (100% SL). Further results show that the mortars with AS admixture had an increased content of hydration products and substantially more dense pore structure than mortars of the same composition, but without the admixture.

  7. The use of blast furnace slag in North Sea cementing applications

    SciTech Connect

    Saasen, A.; Salmelid, B.; Blomberg, N.; Hansen, K.; Young, S.P.; Justnes, H.

    1994-12-31

    This paper discusses further the application of Blast Furnace Slag (BFS) in the cementing of oil and gas wells, with particular emphasis being placed on the suitability of BFS for offshore operations in the North Sea. The paper outlines the chemical reactions which occur during curing of BFS and discusses effects of different BFS sources and testing requirements. The application of BFS as a drilling fluid additive to improve cement bonding by solidification of the filter cake is discussed with respect to the effects of BFS on drilling fluid rheology and fluid loss. BFS is found suitable for low volume operations such as plug cementing, however wider use BFS is seen to be limited by logistics and occupational safety aspects for offshore North Sea applications. The environmental benefits to be gained by use of BFS is limited.

  8. Sulfate Resistance of Hydraulic Cements Containing Blast-Furnace Slag.

    DTIC Science & Technology

    1985-09-01

    Mather was project leader for both projects. Mr. A. D. Buck, CTD, prepared the report. The Concrete Technology Information Analysis Center (CTIAC...provided funds to publish this report, which is CTIAC report No. 72. The Commander and Director of WES during the preparation of tiis report was COL...solution and in a mixed solution containing both sodium sulfate and magnesium sulfate, each at 0.176 M. A cement paste conccntrate was prepared from one

  9. Drilling fluid conversion: Selection and use of Portland or blast-furnace-slag cement

    SciTech Connect

    Schlemmer, R.P.; Branam, N.E.; Edwards, T.M.; Valenziano, R.C.

    1994-12-01

    Conversion of drilling mud to oilwell cement has advanced from an unpredictable laboratory curiosity to a practical reality. Recent field introduction of polymer dispersants, organic accelerators, and an alternative cementitious material have provided two refined and practical conversion methods. Each method claims universal applicability plus performance superior to that of conventionally mixed and pumped Portland cement. Both blast-furnace-slag (BFS) and Portland cement are used for drilling-mud conversion. Portland and BFS mud conversions can use the same recently developed polymer dispersants, filtration-control materials, defoamers, and other additives that are typically used to treat high-temperature, highly-salt-contaminated drilling muds. Experience in the field and laboratory has demonstrated that conversion with BFS or Portland cement is essentially one technology from a pilot-test and application standpoint. While use of these two materials reflects essentially one technology, distinct performance and cost differences exist. These differences define the specific economic application advantages and must be considered when a decision to use BFS or Portland cement is made. Rational selection of mud-to-cement conversion depends on a detailed economic comparison of basic materials, logistics, and equipment availability.

  10. Efficiency of a blast furnace slag cement for immobilizing simulated borate radioactive liquid waste.

    PubMed

    Guerrero, A; Goñi, S

    2002-01-01

    The efficiency of a blast furnace slag cement (Spanish CEM III/B) for immobilizing simulated radioactive borate liquid waste [containing H3BO3, NaCl, Na2SO4 and Na(OH)] has been evaluated by means of a leaching attack in de-mineralized water at the temperature of 40 degrees C over 180 days. The leaching was carried out according to the ANSI/ANS-16.1-1986 test. Moreover, changes of the matrix microstructure were characterized through porosity and pore-size distribution analysis carried out by mercury intrusion porosimetry (MIP), X-ray diffraction (XRD) and thermal analysis (TG). The results were compared with those obtained from a calcium aluminate cement matrix, previously published.

  11. Stabilization of chloro-organics using organophilic bentonite in a cement-blast furnace slag matrix.

    PubMed

    Cioffi, R; Maffucci, L; Santoro, L; Glasser, F P

    2001-01-01

    The application of cement-based stabilisation/solidification treatment to organic-containing wastes is made difficult by the adverse effect of organics on cement hydration. The use of organophilic clays as pre-solidification adsorbents of the organic compounds can reduce this problem because of the high adsorption power of these clays and their compatibility with the cementitious matrix. This work presents an investigation of the effect on hydration kinetics, physico-mechanical properties and leaching behaviour of cement-based solidified waste forms containing 2-chlorophenol and 1-chloronapthalene adsorbed on organophilic bentonites. These were prepared by cation exchange with benzyldimethyloctadecylammonium chloride and trimethyloctadecylammonium chloride. The binder was a 30% pozzolanic cement, 70% granulated blast furnace slag mixture. Several binder-to-bentonite ratios and different concentrations of the organics on the bentonite were used. Kinetics of hydration were studied by measurement of chemically bound water and by means of thermal and calorimetric analyses. Microstructure and other physico-mechanical properties of the solidified forms were studied by means of mercury intrusion porosimetry, scanning electron microscopy and unconfined compressive strength measurement. Leaching was checked by two different leaching tests: one dynamic, on monolithic samples, and the other static, on powdered samples. This study indicates that the incorporation of the organic-loaded bentonite in the binder matrix causes modifications in the hardened samples by altering cement hydration. The effects of the two organic contaminants are differentiated.

  12. Solidification of arsenic and heavy metal containing tailings using cement and blast furnace slag.

    PubMed

    Kim, Jung-Wook; Jung, Myung Chae

    2011-01-01

    The objective of this study is to examine the solidification of toxic elements in tailings by the use of cement and blast furnace slag. Tailings samples were taken at an Au-Ag mine in Korea. To examine the best mixing ratio of tailings and the mixture of ordinary Portland cement (OPC) and blast furnace slag (SG) of 5:5, 6:6, 7:3, and 8:2, the 7:3 ratio of tailings and OPC+SG was adapted. In addition, the mixing ratios of water and OPC + SG were applied to 10, 20, and 30 wt%. After 7, 14, and 28 days' curing, the UCS test was undertaken. A relatively high strength of solidified material (137.2 kg cm⁻² in average of 3 samples) at 28 days' curing was found in 20 wt% of water content (WC). This study also examined the leachability of arsenic and heavy metals (Cd, Cu, Pb, and Zn) under the Korean Standard Leaching Test, and it showed that the reductions in leachabilities of As and heavy metals of solidified samples were ranged from 76 to 99%. Thus, all the solidified samples were within the guidelines for special and hazardous waste materials by the Waste Management Act in Korea. In addition, the result of freeze-thaw cycle test of the materials indicated that the durability of the materials was sufficient. In conclusion, solidification using a 7:3 mixing ratio of tailings and a 1:1 mixture of OPC + SG with 20% of WC is one of the best methods for the remediation of arsenic and heavy metals in tailings and other contaminated materials.

  13. Valorisation of electric arc furnace steel slag as raw material for low energy belite cements.

    PubMed

    Iacobescu, R I; Koumpouri, D; Pontikes, Y; Saban, R; Angelopoulos, G N

    2011-11-30

    In this paper, the valorisation of electric arc furnace steel slag (EAFS) in the production of low energy belite cements is studied. Three types of clinkers were prepared with 0 wt.% (BC), 5 wt.% (BC5) and 10 wt.% (BC10) EAFS, respectively. The design of the raw mixes was based on the compositional indices lime saturation factor (LSF), alumina ratio (AR) and silica ratio (SR). The clinkering temperature was studied for the range 1280-1400°C; firing was performed at 1380°C based on the results regarding free lime and the evolution of microstructure. In order to activate the belite, clinkers were cooled fast by blown air and concurrent crushing. The results demonstrate that the microstructure of the produced clinkers is dominated by belite and alite crystals, with tricalcium aluminate and tetracalcium-alumino-ferrite present as micro-crystalline interstitial phases. The prepared cements presented low early strength development as expected for belite-rich compositions; however the 28-day results were 47.5 MPa, 46.6 MPa and 42.8 MPa for BC, BC5 and BC10, respectively. These values are comparable with OPC CEMI 32.5 N (32.5-52.5 MPa) according to EN 197-1. A fast setting behaviour was also observed, particularly in the case of BC10, whereas soundness did not exceed 1mm.

  14. Characterisation of magnesium potassium phosphate cements blended with fly ash and ground granulated blast furnace slag

    SciTech Connect

    Gardner, Laura J.; Bernal, Susan A.; Walling, Samuel A.; Corkhill, Claire L.; Provis, John L.; Hyatt, Neil C.

    2015-08-15

    Magnesium potassium phosphate cements (MKPCs), blended with 50 wt.% fly ash (FA) or ground granulated blast furnace slag (GBFS) to reduce heat evolution, water demand and cost, were assessed using compressive strength, X-ray diffraction (XRD), scanning electron microscopy (SEM) and nuclear magnetic resonance (NMR) spectroscopy on {sup 25}Mg, {sup 27}Al, {sup 29}Si, {sup 31}P and {sup 39}K nuclei. We present the first definitive evidence that dissolution of the glassy aluminosilicate phases of both FA and GBFS occurred under the pH conditions of MKPC. In addition to the main binder phase, struvite-K, an amorphous orthophosphate phase was detected in FA/MKPC and GBFS/MKPC systems. It was postulated that an aluminium phosphate phase was formed, however, no significant Al–O–P interactions were identified. High-field NMR analysis of the GBFS/MKPC system indicated the potential formation of a potassium-aluminosilicate phase. This study demonstrates the need for further research on these binders, as both FA and GBFS are generally regarded as inert fillers within MKPC.

  15. Solidification of ion exchange resins saturated with Na+ ions: Comparison of matrices based on Portland and blast furnace slag cement

    NASA Astrophysics Data System (ADS)

    Lafond, E.; Cau dit Coumes, C.; Gauffinet, S.; Chartier, D.; Stefan, L.; Le Bescop, P.

    2017-01-01

    This work is devoted to the conditioning of ion exchange resins used to decontaminate radioactive effluents. Calcium silicate cements may have a good potential to encapsulate spent resins. However, certain combinations of cement and resins produce a strong expansion of the final product, possibly leading to its full disintegration. The focus is placed on the understanding of the behaviour of cationic resins in the Na+ form in Portland or blast furnace slag (CEM III/C) cement pastes. During hydration of the Portland cement paste, the pore solution exhibits a decrease in its osmotic pressure, which causes a transient expansion of small magnitude of the resins. At 20 °C, this expansion takes place just after setting in a poorly consolidated material and is sufficient to induce cracks. In the CEM III/C paste, swelling of the resins also occurs, but before the end of setting, and induces limited stress in the matrix which is still plastic.

  16. Improvement of Early Strength of Cement Mortar Containing Granulated Blast Furnace Slag Using Industrial Byproducts

    PubMed Central

    Kim, Jin-Hyoung; Lee, Han-Seung

    2017-01-01

    In the field of construction, securing the early strength of concrete (on the first and third days of aging) has been an important problem in deciding the mold release time (i.e., shortening the construction time period). Therefore, the problem of reduced compressive strength in the early aging stage caused by mixing granulated blast furnace slag (GBFS) with concrete must certainly be resolved. In this study, we conduct experiments to explore methods for generating a concrete that develops an early strength equivalent to that of 100% OPC. The objective of this study is the development of an early-strength accelerator (ESA) made from an industrial by-product, for a GBFS-mixed cement mortar. This study also analyzes the mechanism of the early-strength generation in the concrete to evaluate the influence of the burning temperature of ESA on the optimal compressive strength of the concrete. According to the results of the experiment, GBFS, whose ESA is burnt at 800 °C, shows an activation factor of 102.6–104.7% in comparison with 100% OPC on the first and third days during early aging, thereby meeting the target compressive strength. The results of the micro-analytic experiment are as follows: ESA showed a pH of strongly alkaline. In addition, it was found that the content of SO3 was high in the chemical components, thus activating the hydration reaction of GBFS in the early age. This initial hydration reaction was thought to be due to the increase in the filling effect of the hydrate and the generation of C-S-H of the early age by the mass production of Ettringite. PMID:28880256

  17. Improvement of Early Strength of Cement Mortar Containing Granulated Blast Furnace Slag Using Industrial Byproducts.

    PubMed

    Kim, Jin-Hyoung; Lee, Han-Seung

    2017-09-07

    In the field of construction, securing the early strength of concrete (on the first and third days of aging) has been an important problem in deciding the mold release time (i.e., shortening the construction time period). Therefore, the problem of reduced compressive strength in the early aging stage caused by mixing granulated blast furnace slag (GBFS) with concrete must certainly be resolved. In this study, we conduct experiments to explore methods for generating a concrete that develops an early strength equivalent to that of 100% OPC. The objective of this study is the development of an early-strength accelerator (ESA) made from an industrial by-product, for a GBFS-mixed cement mortar. This study also analyzes the mechanism of the early-strength generation in the concrete to evaluate the influence of the burning temperature of ESA on the optimal compressive strength of the concrete. According to the results of the experiment, GBFS, whose ESA is burnt at 800 °C, shows an activation factor of 102.6-104.7% in comparison with 100% OPC on the first and third days during early aging, thereby meeting the target compressive strength. The results of the micro-analytic experiment are as follows: ESA showed a pH of strongly alkaline. In addition, it was found that the content of SO₃ was high in the chemical components, thus activating the hydration reaction of GBFS in the early age. This initial hydration reaction was thought to be due to the increase in the filling effect of the hydrate and the generation of C-S-H of the early age by the mass production of Ettringite.

  18. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization

    PubMed Central

    Colangelo, Francesco; Cioffi, Raffaele

    2013-01-01

    In this work, three different samples of solid industrial wastes cement kiln dust (CKD), granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production. PMID:28811427

  19. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization.

    PubMed

    Colangelo, Francesco; Cioffi, Raffaele

    2013-07-25

    In this work, three different samples of solid industrial wastes cement kiln dust (CKD), granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production.

  20. 50. Taken from highline; "B" furnace slag pots, pipe is ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    50. Taken from high-line; "B" furnace slag pots, pipe is main blast furnace gas line from "C" furnace dust catcher; levy, slag hauler, removing slag. Looking east - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  1. Durability of Alkali Activated Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Ellis, K.; Alharbi, N.; Matheu, P. S.; Varela, B.; Hailstone, R.

    2015-11-01

    The alkali activation of blast furnace slag has the potential to reduce the environmental impact of cementitious materials and to be applied in geographic zones where weather is a factor that negatively affects performance of materials based on Ordinary Portland Cement. The scientific literature provides many examples of alkali activated slag with high compressive strengths; however research into the durability and resistance to aggressive environments is still necessary for applications in harsh weather conditions. In this study two design mixes of blast furnace slag with mine tailings were activated with a potassium based solution. The design mixes were characterized by scanning electron microscopy, BET analysis and compressive strength testing. Freeze-thaw testing up to 100 freeze-thaw cycles was performed in 10% road salt solution. Our findings included compressive strength of up to 100 MPa after 28 days of curing and 120 MPa after freeze-thaw testing. The relationship between pore size, compressive strength, and compressive strength after freeze-thaw was explored.

  2. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    PubMed

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented.

  3. Crystallization of Synthetic Blast Furnace Slags Pertaining to Heat Recovery

    NASA Astrophysics Data System (ADS)

    Esfahani, Shaghayegh

    Heat recovery from blast furnace slags is often contradicted by another requirement, to generate amorphous slag for its use in cement production. As both the rate and extent of heat recovery and slag structure are determined by its cooling rate, a relation between the crystallization kinetics and the cooling conditions is highly desired. In this study, CaO-SiO2-Al2O3-MgO (CSAM) slags with different basicities were studied by Single Hot Thermocouple Technique (SHTT) during isothermal treatment and non-isothermal cooling. Their time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams were plotted and compared with each other. Furthermore, kinetic parameters such as the Avrami exponent (n), rate coefficient (K) and effective activation energy of crystallization (EA) were found by analysis of data obtained from in-situ observation of glassy to crystalline transformation and image analysis. Also, the dependence of nucleation and growth rates of crystalline phases were quantified as a function of time, temperature, and slag basicity. Together with the observations of crystallization front, they facilitated establishing the dominant mechanisms of crystallization. In addition to the experimental work, a mathematical model was developed and validated that predicts the amount of crystallization during cooling. A second mathematical model that calculates temperature history of slag during its cooling was coupled with the above model, to allow studying the effect of parameters such as the slag/air ratio and granule size on the heat recovery and glass content of slag.

  4. Producing Portland cement from iron and steel slags and limestone

    SciTech Connect

    Monshi, A.; Asgarani, M.K.

    1999-09-01

    The slags from blast furnace (iron making) and converter (steel making) after magnetic separation are mixed with limestone of six different compositions. The ground materials are fired in a pilot plant scale rotary kiln to 1,350 C for 1 h. The clinker is cooled, crushed, mixed with 3% gypsum, and ground to fineness of more than 3,300 cm{sub 2}/g. Initial and final setting times, consistency of standard paste, soundness, free CaO, and compressive and fractural strengths after 3, 7, and 28 days are measured. Samples with higher lime saturation factor developed higher C{sub 3}S content and better mechanical properties. Blending 10% extra iron slag to a cement composed of 49% iron slag, 43% calcined lime, and 8% steel slag kept the compressive strength of concrete above standard values for type I ordinary Portland cement.

  5. Hydration of mechanically activated granulated blast furnace slag

    NASA Astrophysics Data System (ADS)

    Kumar, Rakesh; Kumar, Sanjay; Badjena, S.; Mehrotra, S. P.

    2005-12-01

    Ground granulated blast furnace slag (GGBFS) is known to possess latent hydraulic activity, i.e., it shows cementitious properties when in contact with water over a long period of time. Results are presented in this article to show that, in sharp contrast to published literature on the hydration of neat GGBFS, the complete hydration of slag is possible in a short time (days), even without a chemical activator. This is achieved if the slag used for hydration is mechanically activated, using an attrition mill. The nature of the hydration product of the mechanically activated slag depends not only on the initial specific surface area (SSA) of the slag but also on the surface activation, as manifested by the change in the zeta potential ( ξ) of the slag during the milling process. Depending upon the SSA and the ξ, the hydration product changed from nonreacted slag with high porosity (slag SSA < 0.3 m2/g, ξ>-29 mV) to hydrated slag with a compact structure (SSA=0.3 to 0.4 m2/g, ξ=-29 to -31 mV), and, finally, to fully hydrated slag with high porosity (SSA>0.4 m2/g, ξ ˜ 26 mV). Unlike the poorly crystalline hydration product formed by the nonactivated slag, even after prolonged hydration for years, the hydration product of mechanically activated slag was crystalline in nature. The crystallinity of the product improved as the duration of the mechanical activation increased. The calcium-silicate-hydrate (C-S-H) phases present in the slag hydration product, characterized by a Ca/Si ratio of 0.7 to 1.5, were similar to those found for the hydraulic cement binder, except for the presence of Mg and Al as impurities. In addition, the presence of a di-calcium-silicate-hydrate phase ( α-C2SH), which normally forms under hydrothermal conditions, and a Ca-deficient and Si-Al-rich phase (average Ca/Si mole ratio < 0.1 and Si/Al ˜ 3) is indicated, especially in the hydration product of slag that was activated for a longer time.

  6. Characterisation of Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag cement-like composites for the immobilisation of sulfate bearing nuclear wastes

    SciTech Connect

    Mobasher, Neda; Bernal, Susan A.; Hussain, Oday H.; Apperley, David C.; Kinoshita, Hajime; Provis, John L.

    2014-12-15

    Soluble sulfate ions in nuclear waste can have detrimental effects on cementitious wasteforms and disposal facilities based on Portland cement. As an alternative, Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag composites are studied for immobilisation of sulfate-bearing nuclear wastes. Calcium aluminosilicate hydrate (C–A–S–H) with some barium substitution is the main binder phase, with barium also present in the low solubility salts BaSO{sub 4} and BaCO{sub 3}, along with Ba-substituted calcium sulfoaluminate hydrates, and a hydrotalcite-type layered double hydroxide. This reaction product assemblage indicates that Ba(OH){sub 2} and Na{sub 2}SO{sub 4} act as alkaline activators and control the reaction of the slag in addition to forming insoluble BaSO{sub 4}, and this restricts sulfate availability for further reaction as long as sufficient Ba(OH){sub 2} is added. An increased content of Ba(OH){sub 2} promotes a higher degree of reaction, and the formation of a highly cross-linked C–A–S–H gel. These Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag composite binders could be effective in the immobilisation of sulfate-bearing nuclear wastes.

  7. Effect of blast furnace slag on self-healing of microcracks in cementitious materials

    SciTech Connect

    Huang, Haoliang; Ye, Guang; Damidot, Denis

    2014-06-01

    The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH)₂ solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO₄⁻² ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling, when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation.

  8. INTERIOR VIEW OF BLAST FURNACE NO. 3 LOOKING EAST, SLAG ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF BLAST FURNACE NO. 3 LOOKING EAST, SLAG RUNNERS & GATES IN FOREGROUND. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  9. Optimization for blast furnace slag dry cooling granulation device

    NASA Astrophysics Data System (ADS)

    Dazhan, Sheng; Yali, Wang; Ruiyun, Wang; Suping, Cui; Xiaoyu, Ma

    2017-03-01

    Since the large accumulation amount of blast furnace slag (BFS) with recycling value, it has become a hot topic for recovery utilization. Compared with the existing various BFS granulation process, the dry granulation process can promote the use of blast furnace granulated slag as cement substitute and concrete admixtures. Our research group developed a novel dry cooling granulation experiment device to treat BFS. However, there are still some problems to be solved. The purpose of this research is to improve the cooling and granulation efficiency of the existing dry type cooling equipment. This topic uses the FLUENT simulation software to study the impact of the number of air inlet on the cooling effect of the device. The simulation result is that the device possessing eight air inlets can increase the number of hot and cold gas exchanged, resulting in a better cooling effect. According to the power consumption, LCA analysis was carried out on the cooling granulation process. The results show that the device equipped eight air inlets not only improved the original equipment cooling granulation effect, but also increased resource utilization ratio, realized energy-saving and emission reduction.

  10. Effect of Na₃PO₄ on the Hydration Process of Alkali-Activated Blast Furnace Slag.

    PubMed

    Kalina, Lukáš; Bílek, Vlastimil; Novotný, Radoslav; Mončeková, Miroslava; Másilko, Jiří; Koplík, Jan

    2016-05-20

    In recent years, the utilization of different non-traditional cements and composites has been increasing. Alkali-activated cementitious materials, especially those based on the alkali activation of blast furnace slag, have considerable potential for utilization in the building industry. However, alkali-slag cements exhibit very rapid setting times, which are too short in some circumstances, and these materials cannot be used for some applications. Therefore, it is necessary to find a suitable retarding admixture. It was shown that the sodium phosphate additive has a strong effect on the heat evolution during alkali activation and effectively retards the hydration reaction of alkali-activated blast furnace slag. The aim of the work is the suggestion of a reaction mechanism of retardation mainly based on Raman and X‑ray photoelectron spectroscopy.

  11. Blast furnace slags as sorbents of phosphate from water solutions.

    PubMed

    Kostura, Bruno; Kulveitová, Hana; Lesko, Juraj

    2005-05-01

    The paper is focused on the sorption of phosphorus from aqueous solutions by crystalline and amorphous blast furnace slags. Slag sorption kinetics were measured, adsorption tests were carried out and the effect of acidification on the sorption properties of slags was studied. The kinetic measurements confirmed that the sorption of phosphorus on crystalline as well as amorphous slags can be described by a model involving pseudo-second-order reactions. For all slag types, phosphorus sorption follows the Langmuir adsorption isotherm. The acid neutralizing capacities of crystalline and amorphous slags were determined. In the case of the crystalline slags, buffering intervals were found to exist during which the slag minerals dissolve in the sequence bredigite-gehlenite-diaspor. There is a high correlation (R2=0.9989) between ANC3.8 and the saturation capacities of crystalline and amorphous slags.

  12. Greener durable concretes through geopolymerisation of blast furnace slag

    NASA Astrophysics Data System (ADS)

    Rajamane, N. P.; Nataraja, M. C.; Jeyalakshmi, R.; Nithiyanantham, S.

    2015-05-01

    The eco-friendliness of concrete is quantified by parameters such as ‘embodied energy’ (EE) and ‘embodied CO2 emission’ (ECO2e), besides duration of designed ‘service life’. It may be noted that ECO2e is also referred as carbon footprint (CF) in the literature. Geopolymer (GP) is an inorganic polymeric gel, a type of amorphous alumino-silicate product, which can be synthesised by polycondensation reactions. The concrete reported in this paper was prepared using industrial wastes in the form of blast furnace slag, fly ash as geopolymeric source materials and sodium silicate and sodium hydroxide as activators. Many mechanical properties such as compressive strength, chloride diffusion, steel corrosion, rapid chloride permeability test and rapid migration test are compared with Portland cement.

  13. Chemical acceleration of a neutral granulated blast-furnace slag activated by sodium carbonate

    SciTech Connect

    Kovtun, Maxim Kearsley, Elsabe P. Shekhovtsova, Julia

    2015-06-15

    This paper presents results of a study on chemical acceleration of a neutral granulated blast-furnace slag activated using sodium carbonate. As strength development of alkali-activated slag cements containing neutral GBFS and sodium carbonate as activator at room temperature is known to be slow, three accelerators were investigated: sodium hydroxide, ordinary Portland cement and a combination of silica fume and slaked lime. In all cements, the main hydration product is C–(A)–S–H, but its structure varies between tobermorite and riversideite depending on the accelerator used. Calcite and gaylussite are present in all systems and they were formed due to either cation exchange reaction between the slag and the activator, or carbonation. With accelerators, compressive strength up to 15 MPa can be achieved within 24 h in comparison to 2.5 MPa after 48 h for a mix without an accelerator.

  14. Use of CaO as an activator for producing a price-competitive non-cement structural binder using ground granulated blast furnace slag

    SciTech Connect

    Kim, Min Sik; Jun, Yubin; Lee, Changha Oh, Jae Eun

    2013-12-15

    The use of calcium oxide (CaO) demonstrates a superior potential for the activation of ground granulated blast furnace slag (GGBFS), and it produces a higher mechanical strength than calcium hydroxide [Ca(OH){sub 2}]. The mechanical strength differences between CaO- and Ca(OH){sub 2}-activated GGBFS binders are explored using isothermal calorimetry, powder X-ray diffraction, thermogravimetric and differential thermal analysis (TGA and DTA) as well as compressive strength testing. Calcium silicate hydrate (C–S–H), Ca(OH){sub 2} and a hydrotalcite-like phase are found as reaction products in all samples. The TGA and DTA results indicate that the use of CaO produces more C–S–H, although this is not likely to be the primary cause of higher strength development in the CaO-activated GGBFS. Rather, other factors such as porosity may govern the strength at a higher order of magnitude. Significant reduction of Ca(OH){sub 2} occurs only with the use of Ca(OH){sub 2}, followed by the formation of carbonate (CaCO{sub 3}), indicating carbonation. -- Highlights: •CaO showed a better potential for the activation of GGBFS than Ca(OH){sub 2}. •Strength test, XRD, TGA/DTA and isothermal calorimetry are used. •C-S-H, Ca(OH){sub 2}, and a hydrotalcite-like phase are found in all samples. •The use of Ca(OH){sub 2} causes some degree of carbonation.

  15. Removal of phosphate from aqueous solution with blast furnace slag.

    PubMed

    Oguz, Ensar

    2004-10-18

    Blast furnace slag was used to remove phosphate from aqueous solutions. The influence of pH, temperature, agitation rate, and blast furnace slag dosage on phosphate removal was investigated by conducting a series of batch adsorption experiments. In addition, the yield and mechanisms of phosphate removal were explained on the basis of the results of X-ray spectroscopy, measurements of zeta potential of particles, specific surface area, and images of scanning electron microscopy (SEM) of the particles before and after adsorption. The specific surface area of the blast furnace slag was 0.4m(2)g(-1). The removal of phosphate predominantly has taken place by a precipitation mechanism and weak physical interactions between the surface of adsorbent and the metallic salts of phosphate. In this study, phosphate removal in excess of 99% was obtained, and it was concluded that blast furnace slag is an efficient adsorbent for the removal of phosphate from solution.

  16. 15. TAKING A CAST AT FURNACE NO. 1 HOT SLAG, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. TAKING A CAST AT FURNACE NO. 1 HOT SLAG, BY-PRODUCT IN SMELTING OF PIG IRON, CAN BE SEEN FLOWING INTO THE SLAG YARD. VIEW IS LOOKING SOUTH. - Corrigan, McKinney Steel Company, 3100 East Forty-fifth Street, Cleveland, Cuyahoga County, OH

  17. Effect of the chemical composition of slag on its foamability in an electric arc furnace

    NASA Astrophysics Data System (ADS)

    Kozhukhov, A. A.

    2015-06-01

    The problems of foaming electric furnace slags are considered. The role of the physicochemical properties of slag during its foaming in electric arc furnaces is studied. The regions of slag foaming in an electric arc furnace are determined. Based on the derived relations between the chemical composition of slag and its foamability, one can choose a rational path of slag formation to ensure good slag foaming in the course of electrosmelting of steel.

  18. Effect of ground granulated blast furnace slag particle size distribution on paste rheology: A preliminary model

    NASA Astrophysics Data System (ADS)

    Kashani, Alireza; Provis, John L.; van Deventer, Jannie S. J.

    2013-06-01

    Ground granulated blast furnace slag is widely combined with Portland cement as a supplementary material, and is also used in alkali-activated binders (geopolymers) and in supersulfated cements, which are potential replacements for Portland cement with significantly reduced carbon dioxide emissions. The rheology of a cementitious material is important in terms of its influence on workability, especially in self leveling concretes. The current research investigates the effects of different particle size distributions of slag particles on paste rheology. Rheological measurements results show a direct relationship between the modal particle size and the yield stress of the paste. An empirical model is introduced to calculate the yield stress value of each paste based on the particle size distribution, and applied to a range of systems at single water to solids ratio. The model gives a very good match with the experimental data.

  19. Monitoring the condition of the slag crust in blast furnaces

    SciTech Connect

    Chernov, N.N.; Marder, B.F.; Demidenko, T.V.; Riznitskii, I.G.; Safina, L.A.; Dyshlevich, I.I.; Tkach, A.Ya.

    1988-05-01

    Studies conducted at the Krivorozhstal' combine blast furnaces have shown that fusion of the crust can be established from the change in the total content of alkali metals in the slag. After the furnaces were blown out for repairs the remaining lining and crust were inspected. It was found that the lining of the uncooled part of the stock remained in relatively good shape with the greatest amount of lining wear seen between the second row of stack coolers and bosh coolers. The composition and structure of the slag crust for different regions of the furnaces were analyzed and various physicochemical properties leading to crust formation and behavior were assessed. It was concluded that the systematic determination of the fraction of K/sub 2/O in the alkali compounds in the furnace slag will permit monitoring of the conditions of the slag crust in the furnace and, in the event of the onset of its collapse, will enable measures to be taken to stabilize the heating of the furnace.

  20. Effect of Na3PO4 on the Hydration Process of Alkali-Activated Blast Furnace Slag

    PubMed Central

    Kalina, Lukáš; Bílek, Vlastimil; Novotný, Radoslav; Mončeková, Miroslava; Másilko, Jiří; Koplík, Jan

    2016-01-01

    In recent years, the utilization of different non-traditional cements and composites has been increasing. Alkali-activated cementitious materials, especially those based on the alkali activation of blast furnace slag, have considerable potential for utilization in the building industry. However, alkali-slag cements exhibit very rapid setting times, which are too short in some circumstances, and these materials cannot be used for some applications. Therefore, it is necessary to find a suitable retarding admixture. It was shown that the sodium phosphate additive has a strong effect on the heat evolution during alkali activation and effectively retards the hydration reaction of alkali-activated blast furnace slag. The aim of the work is the suggestion of a reaction mechanism of retardation mainly based on Raman and X‑ray photoelectron spectroscopy. PMID:28773518

  1. Waste Heat Recovery from Blast Furnace Slag by Chemical Reactions

    NASA Astrophysics Data System (ADS)

    Qin, Yuelin; Lv, Xuewei; Bai, Chenguang; Qiu, Guibao; Chen, Pan

    2012-08-01

    Blast furnace (BF) slag, which is the main byproduct in the ironmaking process, contains large amounts of sensible heat. To recover the heat, a new waste heat-recovery system—granulating molten BF slag by rotary multinozzles cup atomizer and pyrolyzing printed circuited board with obtained hot BF slag particle—was proposed in this study. The feasibility of the waste heat-recovery system was verified by dry granulation and pyrolyzation experiments. The energy of hot BF slag could be converted to chemical energy through the pyrolysis reaction, and a large amount of combustible gas like CO, H2, C m H n , and CH4 can be generated during the process.

  2. Vanadium bioavailability in soils amended with blast furnace slag.

    PubMed

    Larsson, Maja A; Baken, Stijn; Smolders, Erik; Cubadda, Francesco; Gustafsson, Jon Petter

    2015-10-15

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg(-1)) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment.

  3. Recycling of ladle slag in cement composites: Environmental impacts.

    PubMed

    Serjun, Vesna Zalar; Mladenovič, Ana; Mirtič, Breda; Meden, Anton; Ščančar, Janez; Milačič, Radmila

    2015-09-01

    In the present work compact and ground cement composites in which 30% of cement by mass was replaced by ladle slag were investigated for their chemical and physico-mechanical properties. To evaluate long-term environmental impacts, leachability test based on diffusion, which combined both, diffusion and dissolution of contaminants, was performed in water and saline water. Total element concentrations and Cr(VI) were determined in leachates over a time period of 180days. At the end of the experiment, the mineralogical composition and the physico-mechanical stability of cement composites was also assessed. The results revealed that Cr(III) and Cr(VI) were immobilized by the hydration products formed in the cement composites with the addition of ladle slag. Cr(VI) content originating from the cement was also appreciably reduced by Fe(II) from minerals present in the added ladle slag, which thus had significant positive environmental effects. Among metals, only Mo and Ba were leached in elevated concentrations, but solely in ground cement composites with the addition of ladle slag. Lower V concentrations were observed in leachates of ground than compact composite. It was demonstrated that the presence of ladle slag in cement composites can even contribute to improved mortar resistance. The investigated ladle slag can be successfully implemented in cement composites as supplementary cementitious material. Copyright © 2015 Elsevier Ltd. All rights reserved.

  4. Uranium distribution in pseudowollastonite slag from a phosphorus furnace

    USGS Publications Warehouse

    Young, Edward; Altschuler, Zalman S.

    1956-01-01

    Silicate slag from the Victor Chemical Company phosphorus furnace at Tarpon Springs, Fla., has been found to consist essentially of pseudowollastonite, α-CaSiO3. The first-formed crystals are euhedral laths which form a mesh making up most of the slag. As the slag continues to solidify, its composition changes slightly and more equant, subhedral crystals of pseudowollastonite are deposited within the framework of the earlier material. Finally, anherdral masses of fibrous, poorly crystallized material are deposited in the remaining pore spaces which are not always completely filled. Spherules of iron phosphide, Fe2P, occur very sparsely in the slag as inclusions from the immiscible iron phosphide melt. Uranium content increases in the later crystal products of the slag, and by heavy-liquid fractionation it has been possible to segregate partially the phases and to obtain a fourfold concentration of uranium in 5 percent of the material and a twofold concentration in 30 percent of the material. Nuclear-emulsion studies indicate that the last phases of the silicate slag are actually eight times as radioactive as the early phases. In addition, the iron phosphide spherules are comparably enriches in uranium.

  5. Experimental processing of salt slags from an aluminum dross furnace

    SciTech Connect

    Magyar, M.J.; Kaplan, R.S.; Makar, H.V.

    1980-01-01

    The Federal Bureau of Mines has developed a hydrometallurgical method to recover aluminum, aluminum oxide, and fluxing salts from aluminum salt slags. The slag is leached with water at room temperature to produce a saturated brine slurry. Screening of the slurry yields an aluminum-rich fraction that can be returned to the dross furnace. The remaining slurry is vacuum filtered, yielding a clear brine solution and an aluminum oxide filter cake. Evaporation of the clear filtrate produces a high-purity fluxing salt for reuse in the dross furnace. Over 80 pct of the metallic aluminum is recovered in the aluminum-rich oversize fraction, while essentially all the fluxing salts are recovered by evaporation. This report contains the final results of an investigation on a process research unit scale, an economic evaluation of the method, and recommendations to further improve the process.

  6. Preparation of calcium silicate absorbent from iron blast furnace slag.

    PubMed

    Brodnax, L F; Rochelle, G T

    2000-09-01

    Calcium silicate hydrate (CSH) solids were prepared from hydrated lime and iron blast furnace slag in an aqueous agitated slurry at 92 degrees C. While it was hoped a minimal lime/slag ratio could be used to create near-amorphous CSH, the surface area of the product improved by increasing the lime/slag weight ratio to 2. The addition of gypsum to the lime/slag system dramatically improved the formation of surface area, creating solids with 139 m2/g after 30 hr of reaction when only a minimal amount of lime was present. The SO2 reactivity of solids prepared with gypsum greatly exceeded that of hydrated lime, achieving greater than 70-80% conversion of the alkalinity after 1 hr of reaction with SO2. The use of CaCl2 as an additive to the lime/slag system, in lieu of gypsum, also produced high-surface-area solids, 115 m2/g after 21 hr of reaction. However, the SO2 reactivity of these sorbents was relatively low given the high surface area. This emphasized that the correlation between surface area and SO2 reactivity was highly dependent on the solid phase, which was subsequently dependent on slurry composition.

  7. Effect of the content of the crystalline and vitreous phases of blast-furnace slags on their properties

    SciTech Connect

    Gindis, Ya.P.

    1987-10-01

    Studies carried out on the hydrochannel granulation plant with a variety of blast-furnace slag from the southern Ukraine determined that, depending on their cooling conditions, it was possible to obtain materials with differing contents of the crystalline and glassy phases which have different porosities. These studies showed that, depending on the changes in these features, ordinary (solid) or porous granulated slag or slag pumice with different properties was obtained. The dependence of the hydraulic activity of the materials obtained (and cements based on them) on the cooling conditions of the melts (specific flow rates of water) has been shown to have an extremum and a maximum. The maximum value of the hydraulic activity has been determined to correspond to granulated slag which has a porous structure and contains 6-26% crystalline phase (mainly melilite), while the remainder consists of amorphous and devitrified glass, the content of the latter being of the order of 20-40%.

  8. Reduction Kinetics of Electric Arc Furnace Oxidizing Slag by Al-Fe Alloy

    NASA Astrophysics Data System (ADS)

    Lee, Jaehong; Oh, Joon Seok; Lee, Joonho

    2016-09-01

    Effects of temperature and slag basicity on the reduction rate of iron oxide in molten synthetic electric arc furnace oxidizing slag by Al-40 wt.%Fe alloy was investigated. An alloy sample was dropped into molten slag in an MgO crucible. When the initial slag temperature was 1723 K, there was no reduction. However, when the initial slag temperature was 1773 K and the slag basicity was 1.1, the reduction was initiated and the temperature of the slag rapidly increased. When the slag basicity was 1.1, increasing the initial slag temperature from 1773 K to 1823 K increases the reaction rate. As the slag basicity increased from 1.1 to 1.4 at 1773 K, the reaction rate increased. From SEM analysis, it was found that an Al2O3 or a spinel phase at the slag-metal interface inhibited the reaction at a lower temperature and a lower slag basicity.

  9. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    NASA Astrophysics Data System (ADS)

    Reynolds, Quinn G.

    2017-02-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  10. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    NASA Astrophysics Data System (ADS)

    Reynolds, Quinn G.

    2016-11-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  11. Evaluation on chemical stability of lead blast furnace (LBF) and imperial smelting furnace (ISF) slags.

    PubMed

    Yin, Nang-Htay; Sivry, Yann; Guyot, François; Lens, Piet N L; van Hullebusch, Eric D

    2016-09-15

    The leaching behavior of Pb and Zn from lead blast furnace (LBF) and imperial smelting furnace (ISF) slags sampled in the North of France was studied as a function of pHs and under two atmospheres (open air and nitrogen). The leaching of major elements from the slags was monitored as a function of pH (4, 5.5, 7, 8.5 and 10) under both atmospheres for different slag-water interaction times (1 day and 9 days). The leaching results were coupled with a geochemical model; Visual MINTEQ version 3.0, and a detailed morphological and mineralogical analysis was performed on the leached slags by scanning and transmission electron microscopy (SEM and TEM). Significant amounts of Ca, Fe and Zn were released under acidic conditions (pH 4) with a decrease towards the neutral to alkaline conditions (pH 7 and 10) for both LBF and ISF slags. On the other hand, Fe leachability was limited at neutral to alkaline pH for both slags. The concentrations of all elements increased gradually after 216 h compared to initial 24 h of leaching period. The presence of oxygen under open-air atmosphere not only enhanced oxidative weathering but also encouraged formation of secondary oxide and carbonate phases. Formation of carbonates and clay minerals was suggested by Visual MINTEQ which was further confirmed by SEM & TEM. The hydration and partial dissolution of hardystonite, as well as the destabilization of amorphous glassy matrix mainly contributed to the release of major elements, whereas the spinel related oxides were resistant against pH changes and atmospheres within the time frame concerned for both LBF and ISF slags. The total amount of Pb leached out at pH 7 under both atmospheres suggested that both LBF and ISF slags are prone to weathering even at neutral environmental conditions.

  12. Mechanical and leaching behaviour of slag-cement and lime-activated slag stabilised/solidified contaminated soil.

    PubMed

    Kogbara, Reginald B; Al-Tabbaa, Abir

    2011-05-01

    Stabilisation/solidification (S/S) is an effective technique for reducing the leachability of contaminants in soils. Very few studies have investigated the use of ground granulated blast furnace slag (GGBS) for S/S treatment of contaminated soils, although it has been shown to be effective in ground improvement. This study sought to investigate the potential of GGBS activated by cement and lime for S/S treatment of a mixed contaminated soil. A sandy soil spiked with 3000mg/kg each of a cocktail of heavy metals (Cd, Ni, Zn, Cu and Pb) and 10,000mg/kg of diesel was treated with binder blends of one part hydrated lime to four parts GGBS (lime-slag), and one part cement to nine parts GGBS (slag-cement). Three binder dosages, 5, 10 and 20% (m/m) were used and contaminated soil-cement samples were compacted to their optimum water contents. The effectiveness of the treatment was assessed using unconfined compressive strength (UCS), permeability and acid neutralisation capacity (ANC) tests with determination of contaminant leachability at the different acid additions. UCS values of up to 800kPa were recorded at 28days. The lowest coefficient of permeability recorded was 5×10(-9)m/s. With up to 20% binder dosage, the leachability of the contaminants was reduced to meet relevant environmental quality standards and landfill waste acceptance criteria. The pH-dependent leachability of the metals decreased over time. The results show that GGBS activated by cement and lime would be effective in reducing the leachability of contaminants in contaminated soils. Copyright © 2011 Elsevier B.V. All rights reserved.

  13. Durability of traditional plasters with respect to blast furnace slag-based plaster

    SciTech Connect

    Cerulli, T.; Pistolesi, C.; Maltese, C.; Salvioni, D

    2003-09-01

    Blast furnace slag is a residue of steel production. It is a latent hydraulic binder and is normally used to improve the durability of concrete and mortars. Slag could be also used as rendering mortar for masonry and old buildings. Today, cement and hydraulic lime are the most popular hydraulic binders used to make plasters. They are characterised by a low durability when exposed to the action of chemical and physical agents. The aim of this study was to provide a comparison between the physical-mechanical properties of some renders made with ordinary Portland cement, hydraulic lime, or slag. Furthermore, an investigation was carried out to analyse mortar resistance to several aggressive conditions like acid attack, freezing and thawing cycles, abrasion, sulphate aggression, cycles in ultraviolet screening device, and salt diffusion. The specimens, after chemical attack, have been characterised from the chemical-physical [specific surface according to the BET (Brunauer-Emmet-Teller) method], crystal-chemical (X-ray diffraction, XRD), and morphological (scanning electron microscopy, SEM) points of view.

  14. Characterization of environmentally-friendly alkali activated slag cements and ancient building materials

    NASA Astrophysics Data System (ADS)

    Sakulich, Aaron Richard

    Alternative cement technologies are an area of increasing interest due to growing environmental concerns and the relatively large carbon footprint of the cement industry. Many new cements have been developed, but one of the most promising is that made from granulated, ground blast furnace slag activated by a high-pH solution. Another is related to the discovery that some of the pyramid limestone blocks may have been cast using a combination of diatomaceous earth activated by lime which provides the high pH needed to dissolve the diatomaceous earth and bind the limestone aggregate together. The emphasis of this thesis is not on the latter---which was explored elsewhere---but on the results supplying further evidence that some of the pyramid blocks were indeed reconstituted limestone. The goal of this work is to chemically and mechanically characterize both alkali-activated slag cements as well as a number of historic materials, which may be ancient analogues to cement. Alkali activated slag cements were produced with a number of additives; concretes were made with the addition of a fine limestone aggregate. These materials were characterized mechanically and by XRD, FTIR, SEM, and TGA. Samples from several Egyptian pyramids, an 'ancient floor' in Colorado, and the 'Bosnian Pyramids' were investigated. In the cements, it has been unequivocally shown that C-S-H, the same binding phase that is produced in ordinary portland cement, has been produced, as well as a variety of mineral side products. Significant recarbonation occurs during the first 20 months, but only for the Na2CO3-activated formulae. Radiocarbon dating proves that the 'Bosnian Pyramids' and 'ancient floors' are not made from any type of recarbonated lime; however, Egyptian pyramid limestones were finite, thus suggesting that they are of a synthetic nature. XRD and FTIR results were inconclusive, while TGA results indicate the limestones are identical to naturally occurring limestones, and SEM

  15. Marble-type glass based on blast furnace slag

    SciTech Connect

    Sarkisov, P.D.; Smirnov, V.G.; Trifonova, T.E.; Sergeev, Yu.N.

    1987-01-01

    This paper discusses the recovery and use of blast furnace wastes as coloring agents in the manufacture of imitation marble glass. The slags consist of a series of metal oxides each of which is tested for the color it generates when reacted and annealed with the molten glass. Comparative tests were also run against non-waste coloring agents and it was found that the waste-derived colorants were equal or superior both in process behavior and in generating the appropriate optical properties in the finished glass.

  16. Study of mass attenuation coefficients and effective atomic numbers of bismuth-ground granulated blast furnace slag concretes

    NASA Astrophysics Data System (ADS)

    Kumar, Sandeep; Singh, Sukhpal

    2016-05-01

    Five samples of Bismuth-Ground granulated blast furnace slag (Bi-GGBFS) concretes were prepared using composition (0.6 cement + x Bi2O3 + (0.4-x) GGBFS, x = 0.05, 0.10, 0.15, 0.20 and 0.25) by keeping constant water (W) cement (C) ratio. Mass attenuation coefficients (μm) of these prepared samples were calculated using a computer program winXCOM at different gamma ray energies, whereas effective atomic numbers (Zeff) is calculated using mathematical formulas. The radiation shielding properties of Bi-GGBFS concrete has been compared with standard radiation shielding concretes.

  17. Immobilization of Cr (VI) in stainless steel slag and Cd, As, and Pb in wastewater using blast furnace slag via a hydrothermal treatment

    NASA Astrophysics Data System (ADS)

    Tae, Soon-Jae; Morita, Kazuki

    2017-05-01

    The immobilization of hexavalent chromium in stainless steel slag using blast furnace slag as the immobilizing agent and by performing a hydrothermal treatment was investigated. The results showed that there was no immobilization in the absence of the blast furnace slag. On the other hand, the hexavalent chromium in stainless steel slag could be immobilized through the hydrothermal reaction when blast furnace slag was used at 250 °C for 24 h. A leaching test was performed to evaluate the degree of immobilization of hexavalent chromium in the products formed by the hydrothermal reaction. It was found that the degree of immobilization was very high. Based on the results obtained, the immobilization mechanism of hexavalent chromium in stainless steel slag, resulting from the hydrothermal treatment of blast furnace slag, could be elucidated. Finally, the immobilization of cadmium, lead, and arsenic using blast furnace slag as the immobilization agent was also studied while focusing on the effects of the hydrothermal treatment.

  18. Use of ancient copper slags in Portland cement and alkali activated cement matrices.

    PubMed

    Nazer, Amin; Payá, Jordi; Borrachero, María Victoria; Monzó, José

    2016-02-01

    Some Chilean copper slag dumps from the nineteenth century still remain, without a proposed use that encourages recycling and reduces environmental impact. In this paper, the copper slag abandoned in landfills is proposed as a new building material. The slags studied were taken from Playa Negra and Púquios dumps, both located in the region of Atacama in northern Chile. Pozzolanic activity in lime and Portland cement systems, as well as the alkali activation in pastes with copper slag cured at different temperatures, was studied. The reactivity of the slag was measured using thermogravimetric analysis (TGA), scanning electron microscopy (SEM), X-ray diffraction (XRD), electrical conductivity and pH in aqueous suspension and Fourier Transform Infrared Spectroscopy (FTIR). Furthermore, copper slag-Portland cement mortars with the substitution of 25% (by weight) of cement by copper slag and alkali-activated slag mortars cured at 20 and 65 °C were made, to determine the compressive strength. The results indicate that the ancient copper slags studied have interesting binding properties for the construction sector.

  19. Carbothermic Reduction of Titanium-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Zhen, Yu-Lan; Zhang, Guo-Hua; Chou, Kuo-Chih

    2016-03-01

    The carbothermic reduction experiments were carried out for titanium-bearing blast furnace slag in Panzhihua Iron and Steel Company in argon atmosphere at high temperatures. The effects of reduction temperature, isothermal treatment time and carbon content on the formation of TiC were studied by X-ray diffraction (XRD) and scanning electron microscope (SEM). The XRD pattern results showed that MgAl2O4 phase disappeared and the main phase of the reduced sample was TiC when the reduction temperature was higher than 1,773 K. The SEM pictures showed that the reduction rate of the titanium-bearing blast furnace slag could be increased by enhancing the temperature and the C content (carbon ratio ≤1.0). Furthermore, it was also found that TiC had the tendency of concentrating around the iron. The effects of additives such as Fe and CaCl2 on the formation of TiC were also studied in the present study.

  20. Studies on the corrosion resistance of reinforced steel in concrete with ground granulated blast-furnace slag--An overview.

    PubMed

    Song, Ha-Won; Saraswathy, Velu

    2006-11-16

    The partial replacement of clinker, the main constituent of ordinary Portland cement by pozzolanic or latent hydraulic industrial by-products such as ground granulated blast furnace slag (GGBFS), effectively lowers the cost of cement by saving energy in the production process. It also reduces CO2 emissions from the cement plant and offers a low priced solution to the environmental problem of depositing industrial wastes. The utilization of GGBFS as partial replacement of Portland cement takes advantage of economic, technical and environmental benefits of this material. Recently offshore, coastal and marine concrete structures were constructed using GGBFS concrete because high volume of GGBFS can contribute to the reduction of chloride ingress. In this paper, the influence of using GGBFS in reinforced concrete structures from the durability aspects such as chloride ingress and corrosion resistance, long term durability, microstructure and porosity of GGBFS concrete has been reviewed and discussed.

  1. Simultaneous Measurements of Temperature and Iron-Slag Ratio at Taphole of Blast Furnace

    NASA Astrophysics Data System (ADS)

    Sugiura, M.; Shinotake, A.; Nakashima, M.; Omoto, N.

    2014-07-01

    As the initial process in an integrated steel-making plant, molten iron is produced in a blast furnace. The molten iron has a temperature between 1700 K and 1900 K. The outflow stream discharged from a taphole comprises the molten iron and slag (which is a mixture of molten oxides). Monitoring of the stream temperature is important because it has information on the thermal condition inside the blast furnace. A newly developed simultaneous measurement technique for temperature and iron-slag ratio is reported. A monochromatic CCD camera with a short exposure time is used to obtain a thermal image of the rapidly moving stream. The thermal image has a marble-like pattern caused by the physical separation of the iron and slag and their different optical properties. Iron thermometry is realized by automatically detecting the peak of the iron gray-level distribution on a histogram. Meanwhile, the thermal radiance of the semitransparent slag varies as a function of the thickness. The slag temperature is calculated from the maximum gray level, presuming that the emissivity of the slag is constant at a thick slag part. The slag ratio is measured by counting the number of pixels on the histogram. A field test was carried out at an operating blast furnace. The iron temperature, slag temperature, and slag ratio were successfully measured. This multiple image measurement is expected to be the new information source for stable blast furnace operation.

  2. Electrode Arrangement As Substitute Bottom For An Electrothermic Slag Smelting Furnace.

    SciTech Connect

    Aune, Jan Arthur; Brinch, Jon Christian; Johansen, Kai

    2005-12-27

    The electrode arrangement uses vertically oriented electrodes with side wall contacts for an electrothermic smelting furnace for aluminum production. The side wall contacts are radially moveable into the furnace to compensate for wear on the contacts. The side wall contacts can be hollow to allow a slag forming charge to be fed to the furnace.

  3. Evaluation of electric arc furnace-processed steel slag for dermal corrosion, irritation, and sensitization from dermal contact.

    PubMed

    Suh, Mina; Troese, Matthew J; Hall, Debra A; Yasso, Blair; Yzenas, John J; Proctor, Debora M

    2014-12-01

    Electric arc furnace (EAF) steel slag is alkaline (pH of ~11-12) and contains metals, most notably chromium and nickel, and thus has potential to cause dermal irritation and sensitization at sufficient dose. Dermal contact with EAF slag occurs in many occupational and environmental settings because it is used widely in construction and other industrial sectors for various applications including asphaltic paving, road bases, construction fill, and as feed for cement kilns construction. However, no published study has characterized the potential for dermal effects associated with EAF slag. To assess dermal irritation, corrosion and sensitizing potential of EAF slag, in vitro and in vivo dermal toxicity assays were conducted based on the Organisation for Economic Co-operation and Development (OECD) guidelines. In vitro dermal corrosion and irritation testing (OECD 431 and 439) of EAF slag was conducted using the reconstructed human epidermal (RHE) tissue model. In vivo dermal toxicity and delayed contact sensitization testing (OECD 404 and 406) were conducted in rabbits and guinea pigs, respectively. EAF slag was not corrosive and not irritating in any tests. The results of the delayed contact dermal sensitization test indicate that EAF slag is not a dermal sensitizer. These findings are supported by the observation that metals in EAF slag occur as oxides of low solubility with leachates that are well below toxicity characteristic leaching procedure (TCLP) limits. Based on these results and in accordance to the OECD guidelines, EAF slag is not considered a dermal sensitizer, corrosive or irritant. Copyright © 2014 John Wiley & Sons, Ltd.

  4. [Study on quantificational analysis method for the non-crystalline content in blast furnace slag].

    PubMed

    Yan, Ding-Liu; Guo, Pei-Min; Qi, Yuan-Hong; Zhang, Chun-Xia; Wang, Hai-Feng; Dai, Xiao-Tian

    2008-02-01

    Quantificational analysis method for the non-crystalline and crystalline contents in blast furnace slag was studied by means of X-ray diffraction. The process of quantificational analysis method includes standard samples preparation, samples preparation, X-ray diffraction measurement and data treatment. The data treatment includes integration areas of non-crystalline curve and crystalline peaks in certain diffraction angle range, linear fitting and quantificational coefficient determination. The preparation methods of standard samples for X-ray diffraction of blast furnace slag were proposed, including 100% crystalline sample and 100% non-crystalline sample. The 100% crystalline sample can be obtained by heating blast furnace slag for 12 h at 1 000-1 200 degrees C, and the 100% non-crystalline sample can be obtained by quenching the molten slag with enough water. The X-ray diffraction method of quantificational analysis of non-crystalline content in blast furnace slag was proposed with the 100% non-crystalline and 100% crystalline standard samples, and the quantificational coefficient can be obtained by linear regression on the integration areas of non-crystalline curve and crystalline peaks of X-ray diffraction in the 2-theta range 20 degrees-40 degrees. This method is suitable for the blast furnace slag with the non-crystalline content over 80%. The non-crystalline and crystalline contents of original blast furnace slag are obtained by combining the X-ray diffraction results and mathematical treatment, and this method is suitable for the blast furnace slag with the non-crystalline content over 90%, whose process includes preparing the 100% crystalline standard sample by heating blast furnace slag for 12 h at 1000-1200 degrees C, samples preparation with the 0.02 interval in the 0-0.1 mass ratio range of 100% crystalline to original slag, X-ray diffraction measurement of the samples prepared and data treatment using iterative linear regression. The

  5. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag.

    PubMed

    Chartier, D; Muzeau, B; Stefan, L; Sanchez-Canet, J; Monguillon, C

    2017-03-15

    Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  6. An approach for phosphate removal with quartz sand, ceramsite, blast furnace slag and steel slag as seed crystal.

    PubMed

    Qiu, Liping; Wang, Guangwei; Zhang, Shoubin; Yang, Zhongxi; Li, Yanbo

    2012-01-01

    The phosphate removal abilities and crystallization performance of quartz sand, ceramsite, blast furnace slag and steel slag were investigated. The residual phosphate concentrations in the reaction solutions were not changed by addition of the ceramsite, quartz sand and blast furnace slag. The steel slag could provide alkalinity and Ca(2+) to the reaction solution due to its hydration activity, and performed a better phosphate removal performance than the other three. Under the conditions of Ca/P 2.0, pH 8.5 and 10 mg P/L, the phosphate crystallization occurred during 12 h. The quartz sand and ceramsite did not improve the phosphate crystallization, but steel slag was an effective seed crystal. The phosphate concentration decreased drastically after 12 h after addition of steel slag, and near complete removal was achieved after 48 h. The XRD analysis showed that the main crystallization products were hydroxyapatite (HAP) and the crystallinity increased with the reaction time. Phosphate was successfully recovered from low phosphate concentration wastewater using steel slag as seed material.

  7. Computational Fluid Dynamic Modeling of Zinc Slag Fuming Process in Top-Submerged Lance Smelting Furnace

    NASA Astrophysics Data System (ADS)

    Huda, Nazmul; Naser, Jamal; Brooks, Geoffrey; Reuter, Markus A.; Matusewicz, Robert W.

    2012-02-01

    Slag fuming is a reductive treatment process for molten zinciferous slags for extracting zinc in the form of metal vapor by injecting or adding a reductant source such as pulverized coal or lump coal and natural gas. A computational fluid dynamic (CFD) model was developed to study the zinc slag fuming process from imperial smelting furnace (ISF) slag in a top-submerged lance furnace and to investigate the details of fluid flow, reaction kinetics, and heat transfer in the furnace. The model integrates combustion phenomena and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with a number of user-defined subroutines in FORTRAN programming language were used to develop the model. The model is based on three-dimensional (3-D) Eulerian multiphase flow approach, and it predicts the velocity and temperature field of the molten slag bath, generated turbulence, and vortex and plume shape at the lance tip. The model also predicts the mass fractions of slag and gaseous components inside the furnace. The model predicted that the percent of ZnO in the slag bath decreases linearly with time and is consistent broadly with the experimental data. The zinc fuming rate from the slag bath predicted by the model was validated through macrostep validation process against the experimental study of Waladan et al. The model results predicted that the rate of ZnO reduction is controlled by the mass transfer of ZnO from the bulk slag to slag-gas interface and rate of gas-carbon reaction for the specified simulation time studied. Although the model is based on zinc slag fuming, the basic approach could be expanded or applied for the CFD analysis of analogous systems.

  8. Carbothermic Reduction Reactions at the Metal-Slag Interface in Ti-Bearing Slag from a Blast Furnace

    NASA Astrophysics Data System (ADS)

    Wang, Yao-Zu; Zhang, Jian-Liang; Liu, Zheng-Jian; Du, Cheng-Bo

    2017-08-01

    Carbothermic reduction reactions at the metal-slag interface and the mechanisms of iron loss during the smelting of vanadium-bearing titanomagnetite in a blast furnace are still not clear as a result of the limited ability to observe the high-temperature zone of a blast furnace. The chemical composition of a Ti-bearing slag was determined by x-ray fluorescence and x-ray diffraction. The interfaces were characterized by scanning electron microscopy coupled with energy-dispersive x-ray spectroscopy. The interfacial chemical reactions were deduced based on the characterization results and on the thermodynamic calculations performed using Factsage 6.4. The results indicated that the forms of iron in the slag were iron droplets wetted by Ti(C x , N1-x ), mechanically separated by iron and iron oxide. The different forms possessed unique characteristics and were formed by different mechanisms. Iron droplets wetted by Ti(C x , N1-x ) were generated through a series of interfacial reactions between TiO2 in the slag and [C] and [N] in the metal. Iron droplets without attached Ti(C x , N1-x ) were mainly located on the edges of pores and were attributed to the reduction of Fe x O in the slag. Insufficient reduction of iron-bearing minerals made it difficult for iron droplets to aggregate and separate from the slag, which created an Fe x O-enriched zone.

  9. Strength Development and Hydration Behavior of Self-Activation of Commercial Ground Granulated Blast-Furnace Slag Mixed with Purified Water

    PubMed Central

    Park, Hyeoneun; Jeong, Yeonung; Jeong, Jae-Hong; Oh, Jae Eun

    2016-01-01

    In this study, ground granulated blast-furnace slag (GGBFS) samples from Singapore, Korea, and the United Arab Emirates were hydrated with purified water to estimate the cementing capabilities without activators. Raw GGBFS samples and hardened pastes were characterized to provide rational explanations for the strengths and hydration products. The slag characteristics that influenced the best strength of raw GGBFS were identified. Although it is widely recognized that GGBFS alone generally shows little cementing capability when hydrated with water, the GGBFSs examined in this study demonstrated various strength developments and hydration behaviors; one of the GGBFS samples even produced a high strength comparable to that of alkali- or Ca(OH)2-activated GGBFS. In particular, as the GGBFS exhibited a greater number of favorable slag characteristics for hydraulic reactivity, it produced more C-S-H and ettringite. The results demonstrated a reasonable potential for commercial GGBFS with calcium sulfates to function as an independent cementitious binder without activators. PMID:28773312

  10. Effects of Carbo-Nitridation Process of Ti-Bearing Blast Furnace Slag on Iron Content

    NASA Astrophysics Data System (ADS)

    Shi, Z.; Zhang, X. M.; Xu, Y.

    In order to prepare corrosion-resistant refractory material, experiment chooses Ti-bearing Blast Furnace Slag as raw materials which were treated by the method of carbo-nitridation. Finally, the corrosion resistance properties of the material can be improved by this method. The carbo-nitridation process affects the iron content of the slag in the study, which have a beneficial effect on the synthesis of Ti (C. N). The results indicated that the iron content of the slag significantly increased in process of Ti (C. N) synthesis: and the iron content of slag showed an upward trend with the increase of holding time.

  11. Enhanced phosphorus removal from wastewater by growing deep-sea bacterium combined with basic oxygen furnace slag.

    PubMed

    Zhou, Weizhi; Huang, Zhaosong; Sun, Cuiping; Zhao, Haixia; Zhang, Yuzhong

    2016-08-01

    As one solid waste with potential for phosphorus removal, application of slags in water treatment merits attention. But it was inhibited greatly by alkaline solution (pH>9.5) and cemented clogging generated. To give one solution, phosphorus removal was investigated by combining deep-sea bacterium Alteromonas 522-1 and basic oxygen furnace slag (BOFS). Results showed that by the combination, not only higher phosphorous removal efficiency (>90%) but also neutral solution pH of 7.8-8.0 were achieved at wide ranges of initial solution pH value of 5.0-9.0, phosphorus concentration of 5-30mg/L, salinity of 0.5-3.5%, and temperature of 15-35°C. Moreover, sedimentary property was also improved with lower amount of sludge production and alleviated BOFS cementation with increased porosity and enlarged particle size. These results provided a promising strategy for the phosphorus recovery with slags in large-scale wastewater treatment. Copyright © 2016 Elsevier Ltd. All rights reserved.

  12. Hydration of ground granulated blast-furnace slag

    NASA Astrophysics Data System (ADS)

    Song, Sujin

    1998-12-01

    The hydration of ground granulated blast-furnace slag (GGBFS) has been studied for 28 days of hydration at 25sp°C. The reaction between GGBFS and DI water is slow, however, activated hydration was observed for GGBFS pastes mixed with NaOH solutions. When NaOH was added into the mixing solution to control the pH, the rate of reaction was dependent on the pH of the starting solution and it was quantified using heat evolution characteristics. The main hydration product was identified as C-S-H, and hydrotalcite was observed when the paste reached high degree of hydration. The non-evaporable water content of fully hydrated GGBFS pastes was determined to be 0.162 g Hsb2O/g of slag, indicating that the stoichiometry of C-S-H formed in GGBFS paste is close to Csb{1.7}SHsb{1.5}. GGBFS paste showed microstructure consisted of poorly crystalline, homogeneous solid and highly disconnected pores. Highly disconnected capillary pore structure was responsible for low conductivity as well as low water transport through GGBFS pastes. C-S-H formed on the surface of GGBFS particles had honeycomb-like morphology close to Type II C-S-H. Pore solution chemistry of GGBFS paste provided important understanding with respect to the role of pH in alkali-activated hydration of GGBFS. pH was concluded to be a very important variable controlling the aqueous solubility, the equilibrium between C-S-H and aqueous phase, and the alkali-activation of GGBFS. At early stages of hydration, the pH was determined by the amount of NaOH added into initial mixing solution. High pH in the pore solution increases the solubilities of Si and Al, but decreases the solubilities of Ca and Mg. This pH-dependent solubility behavior is well explained using solubility equations from thermodynamics. The solubility of Si is the most important variable affecting alkali-activation of GGBFS since it is hard to solubilize Si from solid into aqueous phase due to the low Si solubility at pH < 11.5, which is the critical p

  13. THE IMPACT OF DISSOLVED SALTS ON PASTES CONTAINING FLY ASH, CEMENT AND SLAG

    SciTech Connect

    Harbour, J.; Edwards, T.; Williams, V.

    2009-09-21

    The degree of hydration of a mixture of cementitious materials (Class F fly ash, blast furnace slag and portland cement) in highly concentrated alkaline salt solutions is enhanced by the addition of aluminate to the salt solution. This increase in the degree of hydration, as monitored with isothermal calorimetry, leads to higher values of dynamic Young's modulus and compressive strength and lower values of total porosity. This enhancement in performance properties of these cementitious waste forms by increased hydration is beneficial to the retention of the radionuclides that are also present in the salt solution. The aluminate ions in the solution act first to retard the set time of the mix but then enhance the hydration reactions following the induction period. In fact, the aluminate ions increase the degree of hydration by {approx}35% over the degree of hydration for the same mix with a lower aluminate concentration. An increase in the blast furnace slag concentration and a decrease in the water to cementitious materials ratio produced mixes with higher values of Young's modulus and lower values of total porosity. Therefore, these operational factors can be fine tuned to enhance performance properties of cementitious waste form. Empirical models for Young modulus, heat of hydration and total porosity were developed to predict the values of these properties. These linear models used only statistically significant compositional and operational factors and provided insight into those factors that control these properties.

  14. Study of mass attenuation coefficients and effective atomic numbers of bismuth-ground granulated blast furnace slag concretes

    SciTech Connect

    Kumar, Sandeep; Singh, Sukhpal

    2016-05-06

    Five samples of Bismuth-Ground granulated blast furnace slag (Bi-GGBFS) concretes were prepared using composition (0.6 cement + x Bi{sub 2}O{sub 3} + (0.4-x) GGBFS, x = 0.05, 0.10, 0.15, 0.20 and 0.25) by keeping constant water (W) cement (C) ratio. Mass attenuation coefficients (μ{sub m}) of these prepared samples were calculated using a computer program winXCOM at different gamma ray energies, whereas effective atomic numbers (Z{sub eff}) is calculated using mathematical formulas. The radiation shielding properties of Bi-GGBFS concrete has been compared with standard radiation shielding concretes.

  15. Use of Artificial Neural Network for the Simulation of Radon Emission Concentration of Granulated Blast Furnace Slag Mortar.

    PubMed

    Jang, Hong-Seok; Xing, Shuli; Lee, Malrey; Lee, Young-Keun; So, Seung-Young

    2016-05-01

    In this study, an artificial neural networks study was carried out to predict the quantity of radon of Granulated Blast Furnace Slag (GBFS) cement mortar. A data set of a laboratory work, in which a total of 3 mortars were produced, was utilized in the Artificial Neural Networks (ANNs) study. The mortar mixture parameters were three different GBFS ratios (0%, 20%, 40%). Measurement radon of moist cured specimens was measured at 3, 10, 30, 100, 365 days by sensing technology for continuous monitoring of indoor air quality (IAQ). ANN model is constructed, trained and tested using these data. The data used in the ANN model are arranged in a format of two input parameters that cover the cement, GBFS and age of samples and, an output parameter which is concentrations of radon emission of mortar. The results showed that ANN can be an alternative approach for the predicting the radon concentration of GBFS mortar using mortar ingredients as input parameters.

  16. Corrosion Behavior of Ceramic Cup of Blast Furnace Hearth by Liquid Iron and Slag

    NASA Astrophysics Data System (ADS)

    Li, Yanglong; Cheng, Shusen; Wang, Zhifeng

    2016-10-01

    Three kinds of sample bricks of ceramic cups for blast furnace hearth were studied by dynamic corrosion tests based on different corrosion systems, i.e., liquid iron system, liquid slag system and liquid iron-slag system. Considering the influence of temperature and sample rotational speed, the corrosion profiles and mass loss of the samples were analyzed. In addition, the microstructure of the corroded samples was observed by optical microscope (OM) and scanning electron microscope (SEM). It was found that the corrosion profiles could be divided into iron corrosion region, slag corrosion region and iron-slag corrosion region via corrosion degree after iron-slag corrosion experiment. The most serious corrosion occurred in iron-slag corrosion region. This is due to Marangoni effect, which promotes a slag film formed between liquid iron and ceramic cup and results in local corrosion. The corrosion of the samples deepened with increasing temperature of liquid iron and slag from 1,623 K to 1,823 K. The variation of slag composition had greater influence on the erosion degree than that of rotational speed in this experiment. Taking these results into account the ceramic cup composition should be close to slag composition to decrease the chemical reaction. A microporous and strong material should be applied for ceramic cup.

  17. Effect of sodium monofluorophosphate treatment on microstructure and frost salt scaling durability of slag cement paste

    SciTech Connect

    Copuroglu, O. . E-mail: o.copuroglu@citg.tudelft.nl; Fraaij, A.L.A.; Bijen, J.M.J.M.

    2006-08-15

    Sodium-monofluorophosphate (Na-MFP) is currently in use as a surface applied corrosion inhibitor in the concrete industry. Its basic mechanism is to protect the passive layer of the reinforcement steel against disruption due to carbonation. Carbonation is known as the most detrimental environmental effect on blast furnace slag cement (BFSC) concrete with respect to frost salt scaling. In this paper the effect of Na-MFP on the microstructure and frost salt scaling resistance of carbonated BFSC paste is presented. The results of electron microscopy, mercury intrusion porosimetry (MIP) and X-ray diffraction (XRD) are discussed. It is found that the treatment modifies the microstructure and improves the resistance of carbonated BFSC paste against frost salt attack.

  18. Chemical toxicity and ecotoxicity evaluation of tannery sludge stabilized with ladle furnace slag.

    PubMed

    Pantazopoulou, E; Zouboulis, A

    2017-03-31

    In this study, the stabilization of tannery sludge, which produced during the physico-chemical treatment of tannery wastewaters, was examined by the addition of ladle furnace slag. Moreover, the simultaneous addition of organoclay and ladle furnace slag for the stabilization of tannery sludge was also examined. Chromium and dissolved organic carbon in the leachate of raw tannery sludge, using the EN 12457-2 standard leaching test, were found to exceed the limit values for disposal in non-hazardous and even in hazardous waste landfills, according to the EU Decision 2003/33/EC. Tannery waste (air-dried sludge) was mixed with ladle furnace slag and water or ladle furnace slag, organoclay and water at different ratios, in order to study the stabilization of chromium and organic compounds. The mixtures were left for one week aging and then they were subjected to the standard leaching test EN 12457-2. The leachate of tannery waste stabilized with ladle furnace slag showed Cr concentrations below the respective regulation limit value for disposal in non-hazardous waste landfills; however, the dissolved organic carbon cannot meet the respective limit value. On the other hand, the leachate of tannery waste stabilized with a mixture of ladle furnace slag and organoclay, using 30:50:20 mass ratio, presented both Cr and dissolved organic carbon concentrations below the regulation limit values for disposal in non-hazardous waste landfills. Moreover, this leachate was further subjected to ecotoxicity test, using the Vibrio fischeri photo-bacterium. The leachate of stabilized tannery waste showed reduced ecotoxicity, in comparison with the toxicity effect of the leachate of the untreated tannery waste. Copyright © 2017 Elsevier Ltd. All rights reserved.

  19. Investigation of the phosphorus removal capacities of basic oxygen furnace slag under variable conditions.

    PubMed

    Han, Chong; Wang, Zhen; Yang, Wangjin; Wu, Qianqian; Yang, He; Xue, Xiangxin

    2016-01-01

    Effects of reaction time, initial phosphorus concentration, basic oxygen furnace slag (BOF-slag) dosage and size, and temperature on the phosphorus removal capacities (PRCs) of BOF-slag have been investigated in detail through batch tests. Weakly bound phosphorus, Fe- and Al-associated phosphorus, and Ca-associated phosphorus from fresh and reacted BOF-slag were analysed using sequential chemical extraction processes. It was determined that the PRCs of BOF-slag increased with the increase of initial phosphorus concentration and temperature while it decreased with the increase of BOF-slag dosage and size. The phosphorus removed by BOF-slag was primarily assigned to weakly bound phosphorus and Ca-associated phosphorus. Weakly bound phosphorus showed a significant decrease with the increase in all experimental parameter values. However, Ca-associated phosphorus exhibited a prominent increase with increasing reaction time, initial phosphorus concentration, and temperature. These demonstrate that experimental parameters can simultaneously affect the PRCs of BOF-slag and the ways of phosphorus removal by BOF-slag.

  20. Environmental impacts of asphalt mixes with electric arc furnace steel slag.

    PubMed

    Milačič, Radmila; Zuliani, Tea; Oblak, Tina; Mladenovič, Ana; Ančar, Janez Šč

    2011-01-01

    Electric arc furnace (EAF) steel slag can be used as an alternative high-quality material in road construction. Although asphalts with slag aggregates have been recognized as environmentally acceptable, there is a lack of data concerning the potential leaching of toxic Cr(VI) due to the highly alkaline media of EAF slag. Leaching of selected water extractable metals from slag indicated elevated concentrations of total chromium and Cr(VI). To estimate the environmental impacts of asphalt mixes with slag, leachability tests based on diffusion were performed using pure water and salt water as leaching agents. Compact and ground asphalt composites with natural aggregates, and asphalt composites in which the natural aggregates were completely replaced by slag were prepared. The concentrations of total chromium and Cr(VI) were determined in leachates over a time period of 6 mo. After 1 and 6 mo, the concentrations of some other metals were also determined in the leachates. The results indicated that chromium in leachates from asphalt composites with the addition of slag was present almost solely in its hexavalent form. However, the concentrations were very low (below 25 μg L) and did not represent an environmental burden. The leaching of other metals from asphalt composites with the addition of slag was negligible. Therefore, the investigated EAF slag can be considered as environmentally safe substitute for natural aggregates in asphalt mixes. Copyright © by the American Society of Agronomy, Crop Science Society of America, and Soil Science Society of America, Inc.

  1. Blasted copper slag as fine aggregate in Portland cement concrete.

    PubMed

    Dos Anjos, M A G; Sales, A T C; Andrade, N

    2017-07-01

    The present work focuses on assessing the viability of applying blasted copper slag, produced during abrasive blasting, as fine aggregate for Portland cement concrete manufacturing, resulting in an alternative and safe disposal method. Leaching assays showed no toxicity for this material. Concrete mixtures were produced, with high aggregate replacement ratios, varying from 0% to 100%. Axial compressive strength, diametrical compressive strength, elastic modulus, physical indexes and durability were evaluated. Assays showed a significant improvement in workability, with the increase in substitution of fine aggregate. With 80% of replacement, the concrete presented lower levels of water absorption capacity. Axial compressive strength and diametrical compressive strength decreased, with the increase of residue replacement content. The greatest reductions of compressive strength were found when the replacement was over 40%. For tensile strength by diametrical compression, the greatest reduction occurred for the concrete with 80% of replacement. After the accelerated aging, results of mechanic properties showed a small reduction of the concrete with blasted copper slag performance, when compared with the reference mixture. Results indicated that the blasted copper slag is a technically viable material for application as fine aggregate for concrete mixtures. Copyright © 2017 Elsevier Ltd. All rights reserved.

  2. Characterization of Slag, Fly Ash and Portland Cement for Saltstone

    SciTech Connect

    Harbour, J

    2006-02-01

    Batch-to-batch variability in the chemical and physical properties of the fly ash, slag and portland cement (binders) will be an ongoing concern over the many years that salt waste from Tank 50 will be processed into grout at the Saltstone Processing Facility. This batch-to-batch variability in the properties of the binder materials translates to variability in the fresh and cured properties of Saltstone. Therefore, it is important to quantify the batch-to-batch variability of the binder materials and the resultant variation in grout properties. This report is the starting point for that process by providing the baseline (reference point) binder properties to which future batches of binder materials can be compared. For this characterization effort, properties of fly ash, slag and portland cement were obtained and documented in this report. These properties included particle size distribution by laser light scattering and dry sieving, particle size and morphology by scanning electron microscopy, true, aerated and tapped densities, chemical composition, rheological properties of the water based slurries made from individual binder material, and volatility through thermogravimetric analysis and differential thermal analysis. The properties presented in this report also provide a baseline data set to assist in problem solving efforts when or if unanticipated and/or unwanted processing events occur at the Saltstone Processing Facility.

  3. Experimental investigation of basic oxygen furnace slag used as aggregate in asphalt mixture.

    PubMed

    Xue, Yongjie; Wu, Shaopeng; Hou, Haobo; Zha, Jin

    2006-11-16

    Chinese researchers have commenced a great deal of researches on the development of application fields of basic oxygen steel making furnace slag (BOF slag) for many years. Lots of new applications and properties have been found, but few of them in asphalt mixture of road construction engineering. This paper discussed the feasibility of BOF steel slag used as aggregate in asphalt pavement by two points of view including BOF steel slag's physical and micro-properties as well as steel slag asphalt materials and pavement performances. For the former part, this paper mainly concerned the mechanochemistry and physical changes of the steel slag and studied it by performing XRD, SEM, TG and mercury porosimeter analysis and testing method. In the second part, this paper intended to use BOF steel slag as raw material, and design steel slag SMA mixture. By using traditional rutting test, soak wheel track and modified Lottman test, the high temperature stability and water resistance ability were tested. Single axes compression test and indirect tensile test were performed to evaluate the low temperature crack resistance performance and fatigue characteristic. Simultaneously, by observing steel slag SMA pavement which was paved successfully. A follow-up study to evaluate the performance of the experimental pavement confirmed that the experimental pavement was comparable with conventional asphalt pavement, even superior to the later in some aspects. All of above test results and analysis had only one main purpose that this paper validated the opinion that using BOF slag in asphalt concrete is feasible. So this paper suggested that treated and tested steel slag should be used in a more extensive range, especially in asphalt mixture paving projects in such an abundant steel slag resource region.

  4. Sulfur speciation in untreated and alkali treated ground-granulated blast furnace slag.

    PubMed

    Arail, Yuji; Powell, Brian A; Kaplan, Daniel I

    2017-07-01

    Reduced sulfur species in ground-granulated blast furnace slag (GGBFS) play an important role in immobilizing radionuclide contaminants in caustic cement-GGBFS mixtures via reductive precipitation reaction. However, sulfur (S) speciation and its stability in GGBFS have not been clearly understood. In this study, S speciation of GGBSF in alkaline radionuclide liquid waste simulant solutions was investigated using S K-edge X-ray absorption near edge structure spectroscopy (XANES) and powder X-ray diffraction (XRD) measurements. Although S mineralogy was not detectable by XRD due to the amorphous nature in GGBFS, XANES analysis revealed that GGBSF contained high concentration of sulfoxide (~57%), followed by S(0) (~37%), sulfate (~3.81%), and sulfonate (~2.33%). When GGBFS was reacted with anoxic or oxygenated alkali solutions, it retained most of sulfoxide with some changes in the fraction of elemental S, sulfonate and sulfate, indicating the involvement of reduced S species in the reductive precipitation of radionuclides. This study shows the presence of intermediate S valence species in GGBFS. Copyright © 2017 Elsevier B.V. All rights reserved.

  5. Strength properties of concrete incorporating coal bottom ash and granulated blast furnace slag.

    PubMed

    Ozkan, Omer; Yüksel, Isa; Muratoğlu, Ozgür

    2007-01-01

    Coal bottom ash (CBA) and fly ash (FA) are by-products of thermal power plants. Granulated blast-furnace slag (GBFS) is developed during iron production in iron and steel plants. This research was conducted to evaluate the compressive strength property and some durability characteristics of concrete incorporating FA, CBA, and GBFS. FA is used as an effective partial cement replacement; CBA and GBFS are used as partial replacement for fine aggregate without grinding. Water absorption capacity, unit weight and compressive strengths in 7, 28, and 90-day ages were assessed experimentally. For these experiments, concrete specimens were produced in the laboratory in appropriate shapes. The samples are divided into two main categories: M1, which incorporated CBA and GBFS; and M2, which incorporated FA, CBA, and GBFS. Remarkable decreases are observed in compressive strength and water absorption capacity of the concrete; bulk density of the concrete is also decreased. It can be concluded that if the content of CBA and GBFS is limited to a reasonable amount, the small decreases in strength can be accepted for low strength concrete works.

  6. Self-Sensing Properties of Alkali Activated Blast Furnace Slag (BFS) Composites Reinforced with Carbon Fibers.

    PubMed

    Vilaplana, Josep Lluís; Baeza, Francisco Javier; Galao, Oscar; Zornoza, Emilio; Garcés, Pedro

    2013-10-22

    In recent years, several researchers have shown the good performance of alkali activated slag cement and concretes. Besides their good mechanical properties and durability, this type of cement is a good alternative to Portland cements if sustainability is considered. Moreover, multifunctional cement composites have been developed in the last decades for their functional applications (self-sensing, EMI shielding, self-heating, etc.). In this study, the strain and damage sensing possible application of carbon fiber reinforced alkali activated slag pastes has been evaluated. Cement pastes with 0, 0.29 and 0.58 vol % carbon fiber addition were prepared. Both carbon fiber dosages showed sensing properties. For strain sensing, function gage factors of up to 661 were calculated for compressive cycles. Furthermore, all composites with carbon fibers suffered a sudden increase in their resistivity when internal damages began, prior to any external signal of damage. Hence, this material may be suitable as strain or damage sensor.

  7. Removal kinetics of phosphorus from synthetic wastewater using basic oxygen furnace slag.

    PubMed

    Han, Chong; Wang, Zhen; Yang, He; Xue, Xiangxin

    2015-04-01

    Removal kinetics of phosphorus through use of basic oxygen furnace slag (BOF-slag) was investigated through batch experiments. Effects of several parameters such as initial phosphorus concentration, temperature, BOF-slag size, initial pH, and BOF-slag dosage on phosphorus removal kinetics were measured in detail. It was demonstrated that the removal process of phosphorus through BOF-slag followed pseudo-first-order reaction kinetics. The apparent rate constant (kobs) significantly decreased with increasing initial phosphorus concentration, BOF-slag size, and initial pH, whereas it exhibited an opposite trend with increasing reaction temperature and BOF-slag dosage. A linear dependence of kobs on total removed phosphorus (TRP) was established with kobs=(3.51±0.11)×10(-4)×TRP. Finally, it was suggested that the Langmuir-Rideal (L-R) or Langmuir-Hinshelwood (L-H) mechanism may be used to describe the removal process of phosphorus using BOF-slag. Copyright © 2015. Published by Elsevier B.V.

  8. Study on modification of the high-strength slag cement material

    SciTech Connect

    Wang Fusheng . E-mail: fusheng429@163.com; Sun Ruilian; Cui Yingjing

    2005-07-01

    The influence of the slag powder's fineness, the amounts of activator, type and contents of modification addition on the dry-shrinkage and strength of the high-strength slag cement material was investigated. The experimental data showed that adding 9% Na{sub 2}SiO{sub 3} activator and 10% Portland cement (PC) made the ratios of drying-shrinkage of high-strength slag cement material similar to the ratios of Portland cement and the compressive strengths as higher. The main hydration products are calcium alumina-silicate gels and a little CH; the gel ratio of CaO/SiO{sub 2} is close to 1 and includes a little Na{sub 2}O and MgO for high-strength slag cement material, as shown by means of scanning electron microscope (SEM) and energy-dispersive X-ray analyzer (EDXA)

  9. Graphitization of Coke and Its Interaction with Slag in the Hearth of a Blast Furnace

    NASA Astrophysics Data System (ADS)

    Li, Kejiang; Zhang, Jianliang; Liu, Yanxiang; Barati, Mansoor; Liu, Zhengjian; Zhong, Jianbo; Su, Buxin; Wei, Mengfang; Wang, Guangwei; Yang, Tianjun

    2016-04-01

    Coke reaction behavior in the blast furnace hearth has yet to be fully understood due to limited access to the high temperature zone. The graphitization of coke and its interaction with slag in the hearth of blast furnace were investigated with samples obtained from the center of the deadman of a blast furnace during its overhaul period. All hearth coke samples from fines to lumps were confirmed to be highly graphitized, and the graphitization of coke in the high temperature zone was convinced to start from the coke surface and lead to the formation of coke fines. It will be essential to perform further comprehensive investigations on graphite formation and its evolution in a coke as well as its multi-effect on blast furnace performance. The porous hearth cokes were found to be filled up with final slag. Further research is required about the capability of coke to fill final slag and the attack of final slag on the hearth bottom refractories since this might be a new degradation mechanism of refractories located in the hearth bottom.

  10. Characteristics of blast furnace slag leachate produced under reduced and oxidized conditions.

    PubMed

    Schwab, A P; Hickey, J; Hunter, J; Banks, M K

    2006-01-01

    A laboratory study was conducted to determine the environmental conditions necessary to reproduce leachates observed emerging from blast furnace slag acting as the foundation of highways in northwest Indiana. The leachates in the field are often highly alkaline with a pungent sulfur odor, a distinct green or milky-white in color, and sulfate concentrations exceeding 2,000 mg/L. Slag was equilibrated in the laboratory under both oxidized and anoxic environments and at various slag:water ratios. Constant anoxic conditions were required to produce to green colors in the slag, but high sulfate concentrations were observed only when the suspensions were fully oxidized. Leachate from the study site appears to form as a result of a series of complex chemical reactions including fluctuating oxidized and reduced conditions.

  11. Structural evolution of an alkali sulfate activated slag cement

    NASA Astrophysics Data System (ADS)

    Mobasher, Neda; Bernal, Susan A.; Provis, John L.

    2016-01-01

    In this study, the effect of sodium sulfate content and curing duration (from fresh paste up to 18 months) on the binder structure of sodium sulfate activated slag cements was evaluated. Isothermal calorimetry results showed an induction period spanning the first three days after mixing, followed by an acceleration-deceleration peak corresponding to the formation of bulk reaction products. Ettringite, a calcium aluminium silicate hydrate (C-A-S-H) phase, and a hydrotalcite-like Mg-Al layered double hydroxide have been identified as the main reaction products, independent of the Na2SO4 dose. No changes in the phase assemblage were detected in the samples with curing from 1 month up to 18 months, indicating a stable binder structure. The most significant changes upon curing at advanced ages observed were growth of the AFt phase and an increase in silicate chain length in the C-A-S-H, resulting in higher strength.

  12. Experimental study on sulfur removal from ladle furnace refining slag in hot state by blowing air

    NASA Astrophysics Data System (ADS)

    Zhao, Li-hua; Lin, Lu; Wu, Qi-fan

    2016-01-01

    In view of the present problem of sulfur enrichment in the metallurgical recycling process of ladle furnace (LF) refining slag, a simple and efficient method of removing sulfur from this slag was proposed. The proposed method is compatible with current steelmaking processes. Sulfur removal from LF refining slag for SPHC steel (manufactured at a certain steel plant in China) by blowing air in the hot state was studied by using hot-state experiments in a laboratory. The FactSage software, a carbon/sulfur analyzer, and scanning electron microscopy in conjunction with energy-dispersive X-ray spectroscopy were used to test and analyze the sulfur removal effect and to investigate factors influencing sulfur removal rate. The results show that sulfur ions in LF refining slag can be oxidized into SO2 by O2 at high temperature by blowing air into molten slag; SO2 production was observed to reach a maximum with a small amount of blown O2 when the temperature exceeded 1350°C. At 1370°C and 1400°C, experimental LF refining slag is in the liquid state and exhibits good fluidity; under these conditions, the sulfur removal effect by blowing air is greater than 90wt% after 60 min. High temperature and large air flow rate are beneficial for removing sulfur from LF refining slag; compared with air flow rate, temperature has a greater strongly influences on the sulfur removal.

  13. Effect of electric arc furnace slag on growth and physiology of maize (Zea mays L.).

    PubMed

    Radić, Sandra; Crnojević, Helena; Sandev, Dubravka; Jelić, Sonja; Sedlar, Zorana; Glavaš, Katarina; Pevalek-Kozlina, Branka

    2013-12-01

    Basic slag, used in this study as a potential source of certain nutrients, is a byproduct of the production of steel in electric arc furnace (EAF). A pot experiment with two nutrient-poor substrates was conducted to investigate to compare the effect of EAF steel slag and fertilizers NPK + F e on growth and availability of specific nutrients to maize. Mineral content of both substrate and plant leaves, growth, chlorophyll fluorescence and photosynthetic pigments were measured following six weeks of cultivation. As steel slag also contains trace amounts of heavy metals, certain oxidative parameters (antioxidative enzyme activities and lipid peroxidation) were evaluated as well. The steel slag improved soil mineral composition, increased above ground maize biomass by providing Fe, Mn, Mg, K and partly P and improved photosynthetic parameters. The potential phytotoxicity of EAF slag containing substrates was not determined as evaluated by MDA (malondialdehyde), GR (glutathione reductase) and APX (ascorbate peroxidase) levels. The obtained results show that EAF steel slag is comparable to NPK + F e in supplying nutrients for maize growth, indicating the potential of EAF steel slag as an inexpensive and non-phytotoxic nutrient supplier especially in poor soils.

  14. The influence of compound admixtures on the properties of high-content slag cement

    SciTech Connect

    Dongxu, L.; Xuequan, W.; Jinlin, S.; Yujiang, W.

    2000-01-01

    Based on the activation theory of alkali and sulfate, the influence of compound admixtures on the properties of high-content slag cement was studied by testing the strength, pore structure, hydrates, and microstructure, Test results show that compound admixtures can obviously improve the properties of high-content slag cement. The emphasis of the present research is two-fold: substituting gypsum with anhydrite and calcining gypsum. These both can improve early and later performance.

  15. Recovery of Copper from Slow Cooled Ausmelt Furnace Slag by Floatation

    NASA Astrophysics Data System (ADS)

    Xue, Ping; Li, Guangqiang; Qin, Qingwei

    Ausmelt furnace slag contains about 0.9% Cu (mass %). With increasing the amount of Ausmelt furnace slag, the recovery of copper from it will produce an enormous economic yield. The recovery of copper by floatation from slow cooled Ausmelt furnace slag was studied in this paper. The phases and composition of the slow cooled slag were analyzed. The factors which affected the copper recovery efficiency such as grinding fineness, pH value of flotation medium, different collectors and floating process were investigated. It was shown that the size distribution of the primary grinding and secondary grinding of middling were 75% for particles less than 0.074mm and 82% for particles less than 0.043mm respectively. The closed-circuit experimental results with butyl xanthate as collector in laboratory showed that the copper grade reached 16.11% and the recovery rate of copper reached 69.90% and the copper grade of tailings was only 0.2%.

  16. Recovery of Copper from the Slag of Khatoonabad Flash Smelting Furnace by Flotation Method

    NASA Astrophysics Data System (ADS)

    Karimi, Nader; Vaghar, Ramez; Mohammadi, Mohammad Reza Tavakoli; Hashemi, Seyed Ahmad

    2013-04-01

    Copper loss in the slag of Khatoonabad flash smelting furnace is estimated to be about 1-3 %. At present, the electric slag cleaning furnace is used for the recovery of copper from slag. However, due to low recovery efficiency of electric furnace along with high consumption of electrical energy and water, selection of a method to enable minimum energy consumption and maximum recovery of copper seems to be essential. Therefore, the aim of this study was to investigate the possibility of copper recovery from this slag using flotation method, and to determine the effective parameters involved in the process. Based on the experiments conducted, the best results were obtained for pH 11.5, 60 g/t Z11 and R407 collectors with a weighing ratio of 3-2, 40 g/t of MIBC and A65 frothers with an equal weighting ratio and grinding time of 45 min. Under these conditions, the copper concentrate grade and recovery were 19 and 91.1 % in the rougher step, 27.4 and 96.3 % in the cleaner step, and 32 and 93 % in the recleaner step, respectively.

  17. Pre-fired, refractory block slag dams for wet bottom furnace floors

    SciTech Connect

    Vihnicka, R.S.; Meskimen, R.L.

    1998-12-31

    Slagging (wet bottom), utility boilers count on a refractory coating over the furnace floor tube structure for protection from corrosion damage from both the harsh, hot gas atmosphere from the burning fuel and the acidic coal slag. To protect and extend the life of this protective refractory coating the boiler original equipment manufacturers (OEMs) utilized a water-cooled monkey ring or slag chill ring (typically a 6--8 inch high ring of small diameter tubes) surrounding the slag tap locations on most wet bottom furnace floors (both utility and package boilers). The old water-cooled tube ring was such a high maintenance item, however, that it`s use has been discontinued in all but the most extreme environments throughout both utility and industrial applications. Where the use of the ring was discontinued, there has been a corresponding shortening of life on the protective floor refractory coatings (high maintenance cost), further aggravated by recent OSHA restrictions limiting the use of chrome oxide refractory materials in these types of boilers. This paper describes the developmental process and the final resultant product (a non-watercooled, slag dam made from pre-fired refractory shapes), undertaken by the inventors. Derived operational benefits a concept 2 project, with NO{sub x} Title 4 and Title 1 significance (which is currently underway) will also be detailed.

  18. Crystallization Behavior and Growing Process of Rutile Crystals in Ti-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Zhang, Wu; Zhang, Li; Li, Yuhai; Li, Xin

    2016-09-01

    The aim of the present work is to elucidate crystallization and growing process of rutile crystals in Ti-bearing blast furnace slag. The samples were taken from the liquid slag and quenched at once at elevated temperatures in order to analyze phase transaction of titanium and grain size of rutile crystals. Crystallization and growing kinetics of rutile crystals under elevated temperature conditions were calculated, and the crystallization process of rutile crystals under isothermal conditions was expressed by Avrami equation. The effects of experimental parameters, such as experimental temperatures, SiO2 addition, cooling rate, crystal seed addition and oxygen flow, were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM), the optimal conditions for rutile crystals to grow up were obtained. Distribution and movement state of rutile crystals in the slag were analyzed.

  19. Adsorptive removal of five heavy metals from water using blast furnace slag and fly ash.

    PubMed

    Nguyen, Thuy Chung; Loganathan, Paripurnanda; Nguyen, Tien Vinh; Kandasamy, Jaya; Naidu, Ravi; Vigneswaran, Saravanamuthu

    2017-07-13

    Heavy metals can be serious pollutants of natural water bodies causing health risks to humans and aquatic organisms. The purpose of this study was to investigate the removal of five heavy metals from water by adsorption onto an iron industry blast furnace slag waste (point of zero charge (PZC) pH 6.0; main constituents, Ca and Fe) and a coal industry fly ash waste (PZC 3.0; main constituents, Si and Al). Batch study revealed that rising pH increased the adsorption of all metals with an abrupt increase at pH 4.0-7.0. The Langmuir adsorption maximum for fly ash at pH 6.5 was 3.4-5.1 mg/g with the adsorption capacity for the metals being in the order Pb > Cu > Cd, Zn, Cr. The corresponding values for furnace slag were 4.3 to 5.2 mg/g, and the order of adsorption capacities was Pb, Cu, Cd > Cr > Zn. Fixed-bed column study on furnace slag/sand mixture (1:1 w/w) revealed that the adsorption capacities were generally less in the mixed metal system (1.1-2.1 mg/g) than in the single metal system (3.4-3.5 mg/g). The data for both systems fitted well to the Thomas model, with the adsorption capacity being the highest for Pb and Cu in the single metal system and Pb and Cd in the mixed metal system. Our study showed that fly ash and blast furnace slag are effective low-cost adsorbents for the simultaneous removal of Pb, Cu, Cd, Cr and Zn from water.

  20. Exchangeable Sodium Percentage decrease in saline sodic soil after Basic Oxygen Furnace Slag application in a lysimeter trial.

    PubMed

    Pistocchi, Chiara; Ragaglini, Giorgio; Colla, Valentina; Branca, Teresa Annunziata; Tozzini, Cristiano; Romaniello, Lea

    2017-05-10

    The Basic Oxygen Furnace Slag results from the conversion of hot metal into steel. Some properties of this slag, such as the high pH or calcium and magnesium content, makes it suitable for agricultural use as a soil amendment. Slag application to agricultural soils is allowed in some European countries, but to date there is no common regulation in the European Union. In Italy soils in coastal areas are often affected by excess sodium, which has several detrimental effects on the soil structure and crop production. In this study, carried out within an European project, the ability of the Basic Oxygen Furnace Slag to decrease the soil Exchangeable Sodium Percentage of a sodic soil was evaluated. A three-year lysimeter trial with wheat and tomato crops was carried out to assess the effects of two slag doses (D1, 3.5 g kg(-1)year(-1) and D, 2, 7 g kg(-1)year(-1)) on exchangeable cations in comparison with unamended soil. In addition, the accumulation in the topsoil of vanadium and chromium, the two main trace metals present in the Basic Oxygen Furnace Slag, was assessed. After two years, the soil Exchangeable Sodium Percentage was reduced by 40% in D1 and 45% in D2 compared to the control. A concomitant increase in exchangeable bivalent cations (Ca(++) and Mg(++)) was observed. We concluded that bivalent cations supplied with the slag competed with sodium for the sorption sites in the soil. The slag treatments also had a positive effect on tomato yields, which were higher than the control. Conversely the wheat yield was lower in the slag-amended soil, possibly because of the toxicity of vanadium added with the slag. This study showed that Basic Oxygen Furnace Slag decreased the Exchangeable Sodium Percentage, but precautions are needed to avoid the build up of toxic concentrations of trace metals in the soil, especially vanadium. Copyright © 2017 Elsevier Ltd. All rights reserved.

  1. Thermodynamic and kinetic investigations of PO3-4 adsorption on blast furnace slag.

    PubMed

    Oguz, Ensar

    2005-01-01

    The kinetics of adsorption of PO(3-)(4) by blast furnace slag were found to be fast, reaching equilibrium in 20 min and following a pseudo-second-order rate equation. The adsorption behavior of PO(3-)(4) on blast furnace slag has been studied as a function of the solution agitation speed, pH, and temperature. Results have been analyzed by Freundlich, Langmuir, BET, and Dubinin-Radushkevich (D-R) adsorption isotherms. The mean energy of adsorption, 10.31 kJ mol(-1), was calculated from the D-R adsorption isotherm. The rate constants were calculated for 293, 298, 303, and 308 K using a pseudo-second-order rate equation and the activation energy (E(a)) was derived using the Arrhenius equation. Thermodynamic parameters such as DeltaH(0), DeltaS(0), and DeltaG(0) were calculated from the slope and intercept of linear plot of lnK(D) against 1/T. The DeltaH(0) and DeltaG(0) values of PO(3-)(4) adsorption on the blast furnace slag show endothermic heat of adsorption. But there is a negative free energy value, indicating that the process of PO(3-)(4) adsorption is favored at high temperatures.

  2. Investigations on phosphorus recovery and reuse as soil amendment from electric arc furnace slag filters.

    PubMed

    Bird, Simon C; Drizo, Aleksandra

    2009-11-01

    Electric arc furnace (EAF) steel slag has been identified as an effective filter material for the removal of phosphorus (P) from both point and non-point sources. To determine the feasibility of land-applying P saturated EAF steel slag this study was undertaken to investigate (i) saturated EAF steel slag material's potential as a P fertilizer or soil amendment and (ii) P desorption and metals leachate from saturated EAF steel slag material to surface runoff. Medicago sativa (alfalfa) was planted in a nutrient depleted washed sand media. Phosphorus was added either as saturated EAF steel slag or as a standard commercial phosphate fertilizer in order to assess the plant availability of the P from saturated EAF steel slag. Four different P application levels were tested: a low (20 lbs acre furrow slice(-1) (5.5 g P m(-3))) two medium (40 and 60 lbs. acre f.s.(-1) (11 and 16.5 g P m(-3))) and a high (120 lbs. acre f.s.(-1) (33 g P m(-3))). The above-ground biomass of half of the plants was harvested after 5 weeks and the second half at 10 weeks. All treatments regardless of the P source used showed high rates of germination. At the first harvest period (5 weeks) significantly higher above-ground biomass (p < 0.01) was seen at the 3 highest P amendment rates in treatments with triple super phosphate fertilizer (TSP) than with EAF steel slag. However, by the second harvest (10 weeks) only the highest amendment rate of TSP showed a significantly higher amount of biomass (p < 0.01), suggesting that EAF steel slag might be an effective slow release P source. In a second experiment, a rain simulator was used to assess desorption of DRP, TP and metals from a saturated and semi-saturated EAF steel slag. The results revealed that the total amounts of DRP and TP released to surface runoff from EAF steel slag were negligible when compared to the total quantities of P retained by this material. Overall the results from this study demonstrated that once the EAF steel slag filter

  3. Cleaning of a copper matte smelting slag from a water-jacket furnace by direct reduction of heavy metals.

    PubMed

    Maweja, Kasonde; Mukongo, Tshikele; Mutombo, Ilunga

    2009-05-30

    Cleaning experiments of a copper matte smelting slag from the water-jacket furnace was undertaken by direct reduction in a laboratory-scale electric furnace. The effects of coal-to-slag ratio, w, and the reduction time, t, were considered for two different coal/slag mixing procedures. In the first procedure, metallurgical coal was added to the molten slag, whereas in the second procedure, coal was premixed with the solid slag before charging into the furnace. The recovery of heavy metals (Cu, Co), and the fuming of Pb and Zn were investigated. Contamination of the metal phase by iron and the acidity index of the final slag were analysed as these may impede the economical viability of the process. The lower w value of 2.56% yielded a recovery rate of less than 60% for copper and less than 50% for cobalt, and around 70% for zinc. However, increasing w to 5% allowed the recovery of 70-90% for Cu, Co and Zn simultaneously after 30-60 min reduction of the molten slag. After reduction, the cleaned slags contained only small amounts of copper and cobalt (<0.4 wt%). Fuming of lead and zinc was efficient as the %Pb of the residual slag dropped to levels lower than 0.04% after 30 min of reduction. Ninety percent of the lead was removed from the initial slag and collected in the dusts. The zinc content of the cleaned slags quickly dropped to between 1 and 3 wt% from the initial 8.2% after 30 min reduction for w value of 5 and after 60 min reduction for w value of 2.56. The dusts contained about 60% Zn and 10% Pb. Recovery of lead from fuming of the slag was higher than 90% in all the experimental conditions considered in this study.

  4. Model of phosphorus precipitation and crystal formation in electric arc furnace steel slag filters.

    PubMed

    Claveau-Mallet, Dominique; Wallace, Scott; Comeau, Yves

    2012-02-07

    The objective of this study was to develop a phosphorus retention mechanisms model based on precipitation and crystallization in electric arc furnace slag filters. Three slag columns were fed during 30 to 630 days with a reconstituted mining effluent at different void hydraulic retention times. Precipitates formed in columns were characterized by X-ray diffraction and transmission electronic microscopy. The proposed model is expressed in the following steps: (1) the rate limiting dissolution of slag is represented by the dissolution of CaO, (2) a high pH in the slag filter results in phosphorus precipitation and crystal growth, (3) crystal retention takes place by filtration, settling and growth densification, (4) the decrease in available reaction volume is caused by crystal and other particulate matter accumulation (and decrease in available reaction time), and (5) the pH decreases in the filter over time if the reaction time is too low (which results in a reduced removal efficiency). Crystal organization in a slag filter determines its phosphorus retention capacity. Supersaturation and water velocity affect crystal organization. A compact crystal organization enhances the phosphorus retention capacity of the filter. A new approach to define filter performance is proposed: saturation retention capacity is expressed in units of mg P/mL voids.

  5. Use of Al-Killed Ladle Furnace Slag in Si-Killed Steel Process to Reduce Lime Consumption, Improve Slag Fluidity

    NASA Astrophysics Data System (ADS)

    Behera, Narottam; Raddadi, Ahmad; Ahmad, Shahreer; Tewari, Neeraj; Zeghaibi, Othman

    Slag is a by-product formed in most metallurgical process. During the steelmaking process a large amount of slag is produced, which becomes a source of waste, which in many instances is land filled. Such areas filled with waste materials have become a significant source of pollution. Slag recycling is then becoming important in recent years. Recycling can be an efficient option to reduce such waste. Fluorspar (Calcium Fluoride) is generally used to help fluidize the slag; however, Fluorspar has a corrosive effect on the ladle refractory and is environmentally harmful. Alternatively, Calcium Aluminate synthetic slag is very effective in making the slag more fluid, but it is costly. The slag generated in Al-killed treatment at ladle can provide a material with advantages over Calcium aluminate synthetic slags and Fluorspar, by being low-cost, noncorrosive, and less environmentally harmful. Plant trials conducted at Hadeed indicate that Al-killed ladle slags coming from its Flat Product Ladle Furnace process could be used in place of Calcium Fluoride/ Bauxite/Calcium Aluminate fluxes for the production of Si- killed steel grades, thus reducing Lime consumption, reducing waste and improving desulphurization levels.

  6. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    PubMed

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

  7. Comparison of glassy slag waste forms produced in laboratory crucibles and in a bench-scale plasma furnace

    SciTech Connect

    Feng, X.; Wronkiewicz, D.J.; Brown, N.R.; Gong, M.; Whitworth, C.; Filius, K.; Battleson, D.

    1994-10-01

    Vitrification is currently the best demonstrated available technology for the disposal of high-level radioactive wastes. An innovative vitrification approach known as minimum additive waste stabilization (MAWS) is being developed. Both homogeneous glass and glassy slags have been used in implementing MAWS. Glassy slags (vitro-ceramics) are glass-crystal composites, and they are composed of various metal oxide crystalline phases embedded in an aluminosilicate glass matrix. Glassy slags with compositions developed in crucible melts at Argonne National Laboratory (ANL) were successfully produced in a bench-scale Retech plasma centrifugal furnace (PCF) by MSE, Inc. Detailed examinations of these materials showed that the crucible melts and the PCF produced similar glass and crystalline phases. The two sets of glassy slags exhibited similar chemical durability in terms of normalized releases of their major components. The slags produced in the PCF furnace using metals were usually less oxidized, although this had no effect on the corrosion behavior of the major components of the slags. However, the normalized release rate of cerium was initially lower for the PCF slags. This difference diminished with time as the redox sates of the metal oxides in slags began to be controlled by exposure to air in the tests. Thus, the deference in cerium release due to the differences in slag redox state may be transitory. The cerium solubility is a complex function of redox state and solution pH and Eh.

  8. CO2 sequestration utilizing basic-oxygen furnace slag: Controlling factors, reaction mechanisms and V-Cr concerns.

    PubMed

    Su, Tung-Hsin; Yang, Huai-Jen; Shau, Yen-Hong; Takazawa, Eiichi; Lee, Yu-Chen

    2016-03-01

    Basic-oxygen furnace slag (BOF-slag) contains >35% CaO, a potential component for CO2 sequestration. In this study, slag-water-CO2 reaction experiments were conducted with the longest reaction duration extending to 96hr under high CO2 pressures of 100-300kg/cm(2) to optimize BOF-slag carbonation conditions, to address carbonation mechanisms, and to evaluate the extents of V and Cr release from slag carbonation. The slag carbonation degree generally reached the maximum values after 24hr slag-water-CO2 reaction and was controlled by slag particle size and reaction temperature. The maximum carbonation degree of 71% was produced from the experiment using fine slag of ≤0.5mm under 100°C and a CO2 pressure of 250kg/cm(2) with a water/slag ratio of 5. Vanadium release from the slag to water was significantly enhanced (generally >2 orders) by slag carbonation. In contrast, slag carbonation did not promote chromium release until the reaction duration exceeded 24hr. However, the water chromium content was generally at least an order lower than the vanadium concentration, which decreased when the reaction duration exceeded 24hr. Therefore, long reaction durations of 48-96hr are proposed to reduce environmental impacts while keeping high carbonation degrees. Mineral textures and water compositions indicated that Mg-wüstite, in addition to CaO-containing minerals, can also be carbonated. Consequently, the conventional expression that only considered carbonation of the CaO-containing minerals undervalued the CO2 sequestration capability of the BOF-slag by ~20%. Therefore, the BOF-slag is a better CO2 storage medium than that previously recognized.

  9. Determining the slag fraction, water/binder ratio and degree of hydration in hardened cement pastes

    SciTech Connect

    Yio, M.H.N. Phelan, J.C.; Wong, H.S.; Buenfeld, N.R.

    2014-02-15

    A method for determining the original mix composition of hardened slag-blended cement-based materials based on analysis of backscattered electron images combined with loss on ignition measurements is presented. The method does not require comparison to reference standards or prior knowledge of the composition of the binders used. Therefore, it is well-suited for application to real structures. The method is also able to calculate the degrees of reaction of slag and cement. Results obtained from an experimental study involving sixty samples with a wide range of water/binder (w/b) ratios (0.30 to 0.50), slag/binder ratios (0 to 0.6) and curing ages (3 days to 1 year) show that the method is very promising. The mean absolute errors for the estimated slag, water and cement contents (kg/m{sup 3}), w/b and s/b ratios were 9.1%, 1.5%, 2.5%, 4.7% and 8.7%, respectively. 91% of the estimated w/b ratios were within 0.036 of the actual values. -- Highlights: •A new method for estimating w/b ratio and slag content in cement pastes is proposed. •The method is also able to calculate the degrees of reaction of slag and cement. •Reference standards or prior knowledge of the binder composition are not required. •The method was tested on samples with varying w/b ratios and slag content.

  10. Assessment of hexavalent chromium release in Malaysian electric arc furnace steel slag for fertilizer usage

    NASA Astrophysics Data System (ADS)

    Bankole, L. K.; Rezan, S. A.; Sharif, N. M.

    2014-03-01

    This study investigates the leaching of hexavalent chromium (Cr (VI)) from electric arc furnace steel slag as Cr (VI) is classified as human carcinogen. Batch leaching tests were performed for 16 days. The lixiviants used were alkaline, de-ionized and rain water. After 16 days, Cr (VI) was found to be highest in alkaline water (0.03 mg/L) and lowest in de-ionized water (0.01 mg/L). Besides the lixiviants used, slag stirring speed and liquid to solid ratio also affect Cr (VI) released. The experimental work was complimented with slag characterization using XRF, XRD and SEM/EDX analysis. The leaching process was also simulated via Factsage software to calculate isothermal pourbaix diagrams. The Cr (VI) released was low and below the threshold of 0.1 mg/L set for public water systems. Recycle the slag as fertilizer should be considered safe as it does not exceed the safety limit set for Cr (VI) dissolution.

  11. Wettability of Pyrolytic Graphite by Molten Blast Furnace Slag Bearing TiO2

    NASA Astrophysics Data System (ADS)

    Liu, Yanhui; Lv, Xuewei; Bai, Chenguang; Li, Baohua

    The wettability of graphite by the molten TiO2-CaO-SiO2-Al2O3-MgO (in mass%) Blast Furnace slag has been investigated using the dispensed drop method at 1673 K under the Argon atmosphere (Pressure≈ 1.10 atm). With the increase of TiO2 content in the slag the contact angle rises from 127° up to 147°, meaning that the TiO2 worses the wettability between the molten slag and the graphite. On the contrary, the CaO/SiO2 mass ratio can promote the wettability. Interfacial tensions between the slag and the graphite were also evaluated by using the Young's Equation. Thermodynamics calculations were also carried out to study the interfacial reactions, showing that the reaction sequence agree with the following: reduction of MgO, SiO2, TiO2, boudouard reaction and formation of 2CaO Ti2O3.

  12. Thermodynamic Analysis of Blast Furnace Slag Waste Heat-Recovery System Integrated with Coal Gasification

    NASA Astrophysics Data System (ADS)

    Duan, W. J.; Li, P.; Lei, W.; Chen, W.; Yu, Q. B.; Wang, K.; Qin, Q.

    2015-05-01

    The blast furnace (BF) slag waste heat was recovered by an integrated system stage by stage, which combined a physical and chemical method. The water and coal gasification reactions were used to recover the heat in the system. Based on the first and second law of thermodynamics, the thermodynamic analysis of the system was carried out by the enthalpy-exergy diagram. The results showed that the concept of the "recovery-temperature countercurrent, energy cascade utilization" was realized by this system to recover and use the high-quality BF slag waste heat. In this system, the high-temperature waste heat was recovered by coal gasification and the relatively low-temperature waste heat was used to produce steam. The system's exergy and thermal recycling efficiency were 52.6% and 75.4%, respectively. The exergy loss of the integrated system was only 620.0 MJ/tslag. Compared with the traditional physical recycling method producing steam, the exergy and thermal efficiencies of the integrated system were improved significantly. Meanwhile, approximately 182.0 m3/tslag syngas was produced by coal gasification. The BF slag waste heat will be used integrally and efficiently by the integrated system. The results provide the theoretical reference for recycling and using the BF slag waste heat.

  13. Fabrication of porous materials from blast furnace slag and glass materials by the hydrothermal treatment

    NASA Astrophysics Data System (ADS)

    Yoshikawa, Takeshi; Tanaka, Toshihiro

    Since a large amount of blast furnace (BF) slag is generated, its new recycling processes for the production of valuable materials have been required. Development of reusing method for waste glasses is also strongly demanded. The authors have tried to fabricate porous materials from those two materials by using the hydrothermal treatment. In the present work, hydrothermal hot pressing technique was conducted at 250-350°C. From BF slag, a heat-insulating material was obtained, possessing the low thermal conductivity of 0.25 W / m K. SiO2-Na2O-B2O3 glass was converted into glass containing water which exhibits the foaming as low as 200°C and becomes porous glass material.

  14. The efficiency of quartz addition on electric arc furnace (EAF) carbon steel slag stability.

    PubMed

    Mombelli, D; Mapelli, C; Barella, S; Gruttadauria, A; Le Saout, G; Garcia-Diaz, E

    2014-08-30

    Electric arc furnace slag (EAF) has the potential to be re-utilized as an alternative to stone material, however, only if it remains chemically stable on contact with water. The presence of hydraulic phases such as larnite (2CaO SiO2) could cause dangerous elements to be released into the environment, i.e. Ba, V, Cr. Chemical treatment appears to be the only way to guarantee a completely stable structure, especially for long-term applications. This study presents the efficiency of silica addition during the deslagging period. Microstructural characterization of modified slag was performed by SEM and XRD analysis. Elution tests were performed according to the EN 12457-2 standard, with the addition of silica and without, and the obtained results were compared. These results demonstrate the efficiency of the inertization process: the added silica induces the formation of gehlenite, which, even in caustic environments, does not exhibit hydraulic behaviour.

  15. Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

    USGS Publications Warehouse

    Piatak, N.M.; Seal, R.R.

    2012-01-01

    The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the <2mm-size fraction of surface composite slag material or crushed slag from at depth in piles 1 and 2 are mineralogically similar to the large surface slag fragments from those piles with the addition of phases such as feldspars, Fe oxides, and clay minerals that are either secondary weathering products or entrained from the underlying bedrock. Pile 3 slag contains mostly skeletal forsteritic olivine and Ti-bearing aluminian diopside, dendritic or fine-grained subhedral melilite, glass, euhedral spinel, metallic Fe, alabandite-oldhamite solid solution, as well as a sparse Ti carbonitride phase. The bulk chemistry of the slag is dominated by Al 2O 3 (8.5-16.2wt.%), CaO (8.2-26.2wt.%), MgO (4.2-24.7wt.%), and SiO 2 (36.4-59.8wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe 2O 3, K 2O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al 2O 3, CaO and S, and low in Fe 2O 3, K 2O and SiO 2 compared to the

  16. Investigation of urtite as an analog of waste slag from a plasma shaft furnace

    SciTech Connect

    Dmitriev, S.A.; Stefanovsky, S.V.

    1996-08-01

    Mineralogical-geochemical investigation of a sample of nepheline syenite (urtite) as a natural analog of final radioactive waste form has been performed. The specimen of urtite consists of nepheline, alkali feldspar, pyroxene, sphene, apatite and minor magnetite and amphibole. As a first approximation, urtite simulates the mineral composition of waste slag produced in a plasma shaft furnace at SIA Radon. Determination of chemical compositions of the minerals by electron-probe microanalysis has shown that the main phases that hosted radionuclides and their geochemical analogs are as follows: nepheline (Rb and probably Cs), feldspar (Ba), sphene (Zr, Nb, REE, and actinides) and apatite (Sr, REE, and actinides).

  17. [Phosphorus adsorption and regeneration of electric arc furnace steel slag as wetland medium].

    PubMed

    Zhai, Li-hua; He, Lian-sheng; Xi, Bei-dou; Chen, Yue; Meng, Rui; Huo, Shou-liang; Liu, Hong-liang

    2008-12-01

    The long-term phosphorus (P) adsorption and retention capacities of electric arc furnace (EAF) steel slag materials derived from one batch and a 278-d column experiments with a synthetic P solution were compared. The investigations of the regeneration of the P adsorption capacity by water level decrease was conducted. It was revealed column experiment on a long-term basis can determine P saturation of EAF accurately. And the results can be used for realistic estimations of constructed wetland systems (CWS) longevity. EAF slag showed a high afinity for P, reaching a saturation value of 1.65 g/kg. Regeneration experiment of the P adsorbing capacity by this material showed that, after 4 weeks of water level decrease, EAF steel slag was able to increase its initial P adsorption capacity to 2.65 g/kg. A sequential P fractionation experiment was performed to quantify the proportion of P bound to mineral compounds in EAF. From the most loosely bound to the most strongly bound P fraction, P1 was associated with resin extractable (13%), Fe extractable (0.5 mol/L Na2CO3, 39%), Al extractable (0.1 mol/L NaOH, 21%), Ca extractable (1 mol/L HCl, 13%), and Ca in a stable residual pool (concentrated hot HCl, 14%). X-ray fluorescence analyses of EAF steel slag chemical composition revealed that the continuous application of a P solution resulted in 300% and 170% increases in K2O and P2O5, respectively. Al2O3 and FeO increased by 8%, while the portion of CaO remained unchanged. The investigated properties (P retention potential, regeneration of P adsorption, P fractionation) provide useful data about the suitability of slag material as a media for longterm P removal and dry-wet operation can improve P retention capacity of EAF to prolong the longevity of full-scale CWS.

  18. SOLIDIFICATION ACCELE RATION AND SOLIDIFIED SHEAR STRENGTH EVALUATION OF GRANULATED BLAST FURNACE SLAG

    NASA Astrophysics Data System (ADS)

    Kikuchi, Yoshiaki; Nakashima, Kenji; Kimura, Junji; Mizutani, Taka-Aki

    From the results of site observations, granulated bl ast furnace slug (GBFS) is solidifying w ith time. It takes a long time to solidify the whole of GBFS, b ecause GBFS observed was no t fully solidified in 18 months. It means if GBFS is used with relied on its solidification, a treatment for acceleratin g the solidification of GBFS is needed. For discus sing this point, the condition for solidifying GB FS is checked in series of laboratory experiments. It was clarified that adding micro powder of furnace slag to GBFS is effective for accelerating the solidification of GBFS unde r sea water. Failure crite ria of solidified GBFS are explained with internal friction a ngle and cohesion intercept. Failure criteria for residual condition of GBFS are explained by internal friction angle only. These parameters can be estimated from a single triaxial experiment.

  19. Assessment of Pb-slag, MSWI bottom ash and boiler and fly ash for using as a fine aggregate in cement mortar.

    PubMed

    Saikia, Nabajyoti; Cornelis, Geert; Mertens, Gilles; Elsen, Jan; Van Balen, Koenraad; Van Gerven, Tom; Vandecasteele, Carlo

    2008-06-15

    Three types of wastes, metallurgical slag from Pb production (SLG), the sand-sized (0.1-2 mm) fraction of MSWI bottom ash from a grate furnace (SF), and boiler and fly ash from a fluidised bed incinerator (BFA), were characterized and used to replace the fine aggregate during preparation of cement mortar. The chemical and mineralogical behaviour of these wastes along with the reactivities of the wastes with lime and the hydration behaviour of ordinary Portland cement paste with and without these wastes added were evaluated by various chemical and instrumental techniques. The compressive strengths of the cement mortars containing waste as a partial substitution of fine aggregates were also assessed. Finally, leaching studies of the wastes and waste containing cement mortars were conducted. SLG addition does not show any adverse affect during the hydration of cement, or on the compressive strengths behaviours of mortars. Formation of expansive products like ettringite, aluminium hydroxide and H2 gas due to the reaction of some constituents of BFA and SF with alkali creates some cracks in the paste as well as in the cement mortars, which lower the compressive strength of the cement mortars. However, utilization of all materials in cement-based application significantly improves the leaching behaviour of the majority of the toxic elements compared to the waste as such.

  20. Chemical stabilization of chromate in blast furnace slag mixed cementitious materials.

    PubMed

    Meena, Amanda H; Kaplan, Daniel I; Powell, Brian A; Arai, Yuji

    2015-11-01

    Cement waste form (CWF) technology is among the leading approaches to disposing of metals and liquid low-level nuclear waste in the United States. One such material, saltstone, includes slag, fly ash and Portland cement to enhance the immobilization of contaminants (e.g., Cr, (99)Tc) in alkaline liquid wastes. To evaluate the stability of such redox sensitive contaminants in saltstone, the effects of slag as a source of reductant on Cr immobilization was evaluated in aged (<300 d) saltstone monoliths. Specifically, we investigated the effects of artificial cement pore waters on the Cr release and the spatially resolved Cr chemical state analysis using synchrotron based microfocused X-ray microprobe analysis. The microprobe analysis indicated the heterogeneous distribution of insoluble Cr(III)-species in saltstone. Although at most of 20% Crtotal was leached at the top few (2-3) millimeter depth, the release of Cr(VI) was small (<5%) at 5-30 mm with slight changes, indirectly suggesting that Cr is likely present as insoluble Cr(III) species throughout the depths. The study suggests that this saltstone formulation can effectively retain/immobilize Cr under the oxic field condition after ⩽300 d of aging time. Copyright © 2015 Elsevier Ltd. All rights reserved.

  1. Hydration of alumina cement containing ferrotitanium slag with polycarboxylate-ethers (PCE) additives

    NASA Astrophysics Data System (ADS)

    Rechkalov, Denis; Chernogorlov, Sergey; Abyzov, Victor

    2016-01-01

    The paper is discussing results of study of alumina binder containing aluminous cement and ferrotitanium slag from aluminothermic process by Kliuchevskoi Ferroalloys corp. with various additives containing polycarboxylate-ethers (PCE). Selecting ferrotitanium slag as additive is based on the fact that its content of alumina and phase composition is closest to the alumina cement. The composition of the ferrotitanium slag is displayed. In order to compensate the decrease in strength caused by addition of ferrotitanium slag having low activity, PCE additives were added. As PCE additives were used Melflux 1641F, Melflux 2651F and Melflux PP200F by BASF. The effect of additives on the hydration of the binder, depending on the amount and time of additives hardening is shown. The composition of the hydration products in the cement was studied by physico-chemical analysis: derivatography and X-ray analysis. It is found that in the early stages of hardening PCE additives have inhibitory effect on hydration processes and promote new phase amorphization. The optimal content of additives was investigated. The basic properties of the binders have been tested. It was observed that the modified binders meet the requirements of Russian National State Standard GOST 969 to the alumina cement.

  2. Sulphate removal over barium-modified blast-furnace-slag geopolymer.

    PubMed

    Runtti, Hanna; Luukkonen, Tero; Niskanen, Mikko; Tuomikoski, Sari; Kangas, Teija; Tynjälä, Pekka; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-11-05

    Blast-furnace slag and metakaolin were geopolymerised, modified with barium or treated with a combination of these methods in order to obtain an efficient SO4(2-) sorbent for mine water treatment. Of prepared materials, barium-modified blast-furnace slag geopolymer (Ba-BFS-GP) exhibited the highest SO4(2-) maximum sorption capacity (up to 119mgg(-1)) and it compared also favourably to materials reported in the literature. Therefore, Ba-BFS-GP was selected for further studies and the factors affecting to the sorption efficiency were assessed. Several isotherms were applied to describe the experimental results of Ba-BFS-GP and the Sips model showed the best fit. Kinetic studies showed that the sorption process follows the pseudo-second-order kinetics. In the dynamic removal experiments with columns, total SO4(2-) removal was observed initially when treating mine effluent. The novel modification method of geopolymer material proved to be technically suitable in achieving extremely low concentrations of SO4(2-) (<2mgL(-1)) in mine effluents. Copyright © 2016 Elsevier B.V. All rights reserved.

  3. Preparation of glass-forming materials from granulated blast furnace slag

    NASA Astrophysics Data System (ADS)

    Alonso, M.; Sáinz, E.; Lopez, F. A.

    1996-10-01

    Glass precursor materials, to be used for the vitrification of hazardous wastes, have been prepared from blast furnace slag powder through a sol-gel route. The slag is initially reacted with a mixture of alcohol (ethanol or methanol) and mineral acid (HNO3 or H2SO4) to give a sol principally consisting of Si, Ca, Al, and Mg alkoxides. Gelation is carried out with variable amounts of either ammonia or water. The gelation rate can be made as fast as desired by adding excess hydrolizing agent or else by distilling the excess alcohol out of the alkoxide solution. The resulting gel is first dried at low temperature and ground. The powder thus obtained is then heat treated at several temperatures. The intermediate and final materials are characterized by thermal analysis, infrared (IR) spectroscopy, X-ray diffraction, scanning electron microscopy (SEM), and chemical analysis. From the results, the operating conditions yielding a variety of glass precursors differing in their composition are established. The method, in comparison with direct vitrification of slag, presents a number of advantages: (1) the glass precursor obtained devitrifies at higher temperatures; (2) it enables the adjustment, to a certain extent, of the chemical composition of the glass precursor; and (3) it permits recovering marketable materials at different stages of the process.

  4. Phosphorus retention capacity of iron-ore and blast furnace slag in subsurface flow constructed wetlands.

    PubMed

    Grüneberg, B; Kern, J

    2001-01-01

    The suitability of iron-ore and blast furnace slag for subsurface flow (SSF) constructed wetlands was studied over a period of four months. Dairy farm wastewater (TP 45 mg l(-1)) was percolated through buckets planted with reed (volume 9.1 l; hydraulic load 151 m(-2) d(-1)). One group of buckets was kept under aerobic conditions and the other group under anaerobic conditions, monitored by continuous redox potential measurements. Even at high mass loading rates of 0.65 g P m(-1) d(-1) the slag provided 98% removal efficiency and showed no decrease in performance with time. However, phosphorus fractionation data indicate that the high phosphorus retention capacity under aerobic conditions is to a great extent attributable to unstable sorption onto calcium compounds (NH4Cl-P). Phosphorus sorption of both the slag (200 microg P g(-1)) and the iron-ore (140 microg P g(-1)) was promoted by predominantly anaerobic conditions due to continuous formation of amorphous ferrous hydroxides. None of the substrates had adverse affects on reed growth.

  5. A Comparison Study of the Oxygen-Rich Side Blow Furnace and the Oxygen-Rich Bottom Blow Furnace for Liquid High Lead Slag Reduction

    NASA Astrophysics Data System (ADS)

    Chen, Lin; Hao, Zhandong; Yang, Tianzu; Liu, Weifeng; Zhang, Duchao; Zhang, Li; Bin, Shu; Bin, Wanda

    2015-05-01

    This work investigates the characteristics of the oxygen-rich side blow furnace (OSBF) and the oxygen-rich bottom blow furnace (OBBF) as the reductive smelting reactor for molten high lead slag. The slags were collected from different sampling points of these furnaces during a regular high lead slag reduction process and analyzed. It is disclosed that lead content of the melt in the OSBF shows dramatic fluctuations, while melt from different sampling points of the furnace behave similarly, exhibiting the characteristics of batch reactor. An obvious axial lead content gradient is detected in the OBBF, showing the characteristics of a plug flow reactor. The industrial performances of these furnaces are also compared. The results indicate that 1.38% higher lead recovery can be achieved by using the OSBF instead of the OBBF. Unit energy consumptions of the OBBF-OSBF and OBBF-OBBF processes can be reduced to 230 kgce/ t crude lead, which is 70 kgce/ t crude lead less than that of the tradition Shuikoushan (SKS) process.

  6. Effects on the Physical and Mechanical Properties of Porous Concrete for Plant Growth of Blast Furnace Slag, Natural Jute Fiber, and Styrene Butadiene Latex Using a Dry Mixing Manufacturing Process.

    PubMed

    Kim, Hwang-Hee; Kim, Chun-Soo; Jeon, Ji-Hong; Park, Chan-Gi

    2016-01-29

    To evaluate the effects of industrial by-products materials on the performance of porous concrete for plant growth, this study investigated the physical, strength, and freeze/thaw resistances of porous concrete for plant growth, prepared by replacing cement with blast furnace slag powder at 60% by weight, and replacing natural stone aggregates with coarse blast furnace slag aggregates at rates of 0%, 20%, 40%, 60% and 100% by weight. In addition, the effects of adding natural jute fiber and styrene butadiene (SB) latex to these concrete mixtures were evaluated. The void ratio, compressive strength, and freeze/thaw resistance of the samples were measured. With increasing replacement rate of blast furnace aggregates, addition of latex, and mixing of natural jute fiber the void ratio of the concrete was increased. Compressive strength decreased as the replacement rate of blast-furnace slag aggregates increased. The compressive strength decreased after 100 freeze/thaw cycles, regardless of the replacement rate of blast furnace slag aggregates or of the addition of natural jute fiber and latex. The addition of natural jute fiber and latex decreased the compressive strength after 100 freeze/thaw cycles. The test results indicate that the control mixture satisfied the target compressive strength of 10 MPa and the target void ratio of 25% at replacement rates of 0% and 20% for blast furnace aggregates, and that the mixtures containing latex satisfied the criteria up to an aggregate replacement rate of 60%. However, the mixtures containing natural jute fiber did not satisfy these criteria. The relationship between void ratio and residual compressive strength after 100 freeze/thaw cycles indicates that the control mixture and the mixtures containing jute fiber at aggregate replacement rates of 20% and 40% satisfied the target void ratio of 25% and the target residual compressive strength of over 80% after 100 freeze/thaw cycles. The mixtures containing latex and aggregate

  7. Effects on the Physical and Mechanical Properties of Porous Concrete for Plant Growth of Blast Furnace Slag, Natural Jute Fiber, and Styrene Butadiene Latex Using a Dry Mixing Manufacturing Process

    PubMed Central

    Kim, Hwang-Hee; Kim, Chun-Soo; Jeon, Ji-Hong; Park, Chan-Gi

    2016-01-01

    To evaluate the effects of industrial by-products materials on the performance of porous concrete for plant growth, this study investigated the physical, strength, and freeze/thaw resistances of porous concrete for plant growth, prepared by replacing cement with blast furnace slag powder at 60% by weight, and replacing natural stone aggregates with coarse blast furnace slag aggregates at rates of 0%, 20%, 40%, 60% and 100% by weight. In addition, the effects of adding natural jute fiber and styrene butadiene (SB) latex to these concrete mixtures were evaluated. The void ratio, compressive strength, and freeze/thaw resistance of the samples were measured. With increasing replacement rate of blast furnace aggregates, addition of latex, and mixing of natural jute fiber the void ratio of the concrete was increased. Compressive strength decreased as the replacement rate of blast-furnace slag aggregates increased. The compressive strength decreased after 100 freeze/thaw cycles, regardless of the replacement rate of blast furnace slag aggregates or of the addition of natural jute fiber and latex. The addition of natural jute fiber and latex decreased the compressive strength after 100 freeze/thaw cycles. The test results indicate that the control mixture satisfied the target compressive strength of 10 MPa and the target void ratio of 25% at replacement rates of 0% and 20% for blast furnace aggregates, and that the mixtures containing latex satisfied the criteria up to an aggregate replacement rate of 60%. However, the mixtures containing natural jute fiber did not satisfy these criteria. The relationship between void ratio and residual compressive strength after 100 freeze/thaw cycles indicates that the control mixture and the mixtures containing jute fiber at aggregate replacement rates of 20% and 40% satisfied the target void ratio of 25% and the target residual compressive strength of over 80% after 100 freeze/thaw cycles. The mixtures containing latex and aggregate

  8. Removal of hexavalent chromium in carbonic acid solution by oxidizing slag discharged from steelmaking process in electric arc furnace

    NASA Astrophysics Data System (ADS)

    Yokoyama, Seiji; Okazaki, Kohei; Sasano, Junji; Izaki, Masanobu

    2014-02-01

    Hexavalent chromium (Cr(VI)) is well-known to be a strong oxidizer, and is recognized as a carcinogen. Therefore, it is regulated for drinking water, soil, groundwater and sea by the environmental quality standards all over the world. In this study, it was attempted to remove Cr(VI) ion in a carbonic acid solution by the oxidizing slag that was discharged from the normal steelmaking process in an electric arc furnace. After the addition of the slag into the aqueous solution contained Cr(VI) ion, concentrations of Cr(VI) ion and total chromium (Cr(VI) + trivalent chromium (Cr(III)) ions decreased to lower detection limit of them. Therefore, the used slag could reduce Cr(VI) and fix Cr(III) ion on the slag. While Cr(VI) ion existed in the solution, iron did not dissolve from the slag. From the relation between predicted dissolution amount of iron(II) ion and amount of decrease in Cr(VI) ion, the Cr(VI) ion did not react with iron(II) ion dissolved from the slag. Therefore, Cr(VI) ion was removed by the reductive reaction between Cr(VI) ion and the iron(II) oxide (FeO) in the slag. This reaction progressed on the newly appeared surface of iron(II) oxide due to the dissolution of phase composed of calcium etc., which existed around iron(II) oxide grain in the slag.

  9. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    PubMed

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  10. Utilization of flotation wastes of copper slag as raw material in cement production.

    PubMed

    Alp, I; Deveci, H; Süngün, H

    2008-11-30

    Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe(2)O(3) mainly in the form of fayalite (Fe(2)SiO(4)) and magnetite (Fe(3)O(4)). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials.

  11. Characterisation and treatment of roads covered with zinc ashes, muffle furnace fragments and lead slags from former non-ferrous metal industries in Belgium.

    PubMed

    Vandecasteele, C; Van den Broeck, K; Van Gerven, T; Dutré, V; Seuntjens, P; Berghmans, P; Cornelis, C; Nouwen, J

    2002-08-01

    Zinc ashes, muffle furnace fragments and lead slags from non-ferrous industries were applied to pave roads in the North of Belgium. From an inventory it appeared that there are at least 490 km of such roads. In our survey the materials on these roads were characterised. The total metal concentration, the availability and the leaching as a function of time were determined. It appeared that these materials contain high concentrations of heavy metals, some of which are readily available. The high leaching of some metals makes them as such unsuitable as secondary construction material. Methods for the application of these materials for road construction were examined where the materials replaced part of the sand and gravel fraction in lean concrete and in bituminous mixtures, or where they replaced the sand in sand-cement mixtures, all these to be used for road foundations, cycle tracks, etc. When lead slags were applied in lean concrete, a material was obtained complying with the standards for secondary construction materials and with sufficient compressive strength for road foundations. When zinc ashes or muffle fragments were used to replace sand in sand-cement mixtures, again a suitable construction material was obtained. The other combinations tried out were rather unsuccessful, because of high metal leaching and/or poor compressive strength.

  12. An annular-furnace boiler for the 660-MW power unit for ultrasupercritical parameters intended for firing brown slagging coals

    NASA Astrophysics Data System (ADS)

    Serant, F. A.; Belorutskii, I. Yu.; Ershov, Yu. A.; Gordeev, V. V.; Stavskaya, O. I.; Katsel, T. V.

    2013-12-01

    We present the main technical solutions adopted in designing annular-furnace boilers intended for operation on brown coals of the prospective Maikubensk open-cast mine in Kazakhstan as part of 660-MW power units for ultrasupercritical steam conditions. Results from 3D modeling of combustion processes are presented, which clearly show the advantages furnaces of this kind have over a traditional furnace in burning heavily slagging brown coals. The layout of the main and boiler auxiliary equipment in the existing boiler cell of the 500-MW power unit at the Ekibastuz GRES-1 district power station is shown. Appropriate attention is paid to matters concerned with decreasing harmful emissions.

  13. A Novel Conversion Process for Waste Slag: The Preparation of Aluminosilicate Glass with Evaluation of the Dielectric Properties from Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Li, Sheng; Huang, Sanxi; Liu, Hongting; Wu, Fengnian; Chang, Ziyuan; Yue, Yunlong

    2015-11-01

    In this paper, aluminosilicate glass was prepared from blast furnace slag and quartz sand. Fourier transform infrared, differential scanning calorimetry and density measurements were carried out to investigate the effects of SiO2 on the aluminosilicate glass network rigidity. The results indicate that glass structure would be enhanced if more SiO2 was introduced into the glass system. Meanwhile, both the glass transition temperature ( T g) and the glass crystallization temperature ( T c) increase slightly; the increase in density of the glass being further evidence of the enhancement in glass network rigidity. Dielectric measurements show that the dielectric constant and dielectric loss decrease with more SiO2. The properties of the prepared aluminosilicate glasses are comparable to those of E glass, indicating that blast furnace slags are suitable for producing aluminosilicate glass with low dielectric constant and dielectric loss.

  14. Analysis of arc emission spectra of stainless steel electric arc furnace slag affected by fluctuating arc voltage.

    PubMed

    Aula, Matti; Mäkinen, Ari; Fabritius, Timo

    2014-01-01

    Control of chromium oxidation in the electric arc furnace (EAF) is a significant problem in stainless steel production due to variations of the chemical compositions in the EAF charge. One potential method to control chromium oxidation is to analyze the emission spectrum of the electric arc in order to find indicators of rising chromium content in slag. The purpose of this study was to determine if slag composition can be gained by utilizing electric arc emission spectra in the laboratory environment, despite electric arc voltage fluctuations and varying slag composition. The purpose of inducing voltage fluctuation was to simulate changes in the industrial EAF process. The slag samples were obtained from Outokumpu Stainless Oy Tornio Works, and three different arc currents were used. The correlation analysis showed that the emission spectra offer numerous peak ratios with high correlations to the X-ray fluorescence-measured slag CrO(x)/FeO(x) and MnO/SiO2 ratios. These ratios are useful in determining if the reduction agents have been depleted in the EAF. The results suggest that analysis of laboratory-scale electric arc emission spectra is suitable for indicating the high CrO(x) or MnO content of the slag despite the arc fluctuations. Reliable analysis of other slag components was not successful.

  15. Mineralization of Reactive Black 5 in aqueous solution by basic oxygen furnace slag in the presence of hydrogen peroxide.

    PubMed

    Chiou, Chyow-San; Chang, Chiung-Fen; Chang, Chang-Tang; Shie, Je-Lueng; Chen, Yi-Hung

    2006-02-01

    Basic oxygen furnace slag (BOF slag) is a solid waste arisen from the steel making process. FeO is one of the major components of BOF slag. The FeO-containing property of BOF slag makes it possible to catalyze the Fenton reaction. Reactive Black 5 (RB5) dye is chosen as the target compound in this study. This study has investigated the catalytic performance of BOF slag on the Fenton reaction to decompose RB5 in aqueous solution. A first-order kinetic model with respect to TOC was adopted to explain the mineralization of RB5 by the H(2)O(2)/BOF slag process. The experimental results in this study suggested that dosage with 1.49 x 10(-4)M min(-1) H(2)O(2) and 12.5 g l(-1) BOF slag in the solution at pH 2 provided the optimal operation conditions for the mineralization of RB5 yielding a 51.2% treatment efficiency at 100 min reaction time, and complete decoloration can be achieved within 30 min reaction time. The H(2)O(2)/Fe(2+) ratio was then determined to be 6.06:1.

  16. Formulation of geopolymer cement using mixture of slag and class f fly ash for oil well cementing

    NASA Astrophysics Data System (ADS)

    Kanesan, Dinesh; Ridha, Syahrir; Rao, Prasath

    2017-05-01

    The increase in greenhouse gas emissions has been a factor for the increase in global temperature. Geopolymer cement has been intensively studied to replace conventional ordinary Portland cement, however the focus is limited to civil purposes under atmospheric conditions. This research focuses on the formulation of geopolymer cement to be used in oil well cementing application by taking account the effect of sodium hydroxide (NaoH) molarity, ratio of alkali binder and fly ash, amount of dispersant for oilwell operation under temperature ranging of 80°C and 90C° and pressure of 1000 and 3000psi. The formulated composition is tested for fluid loss where the standard has been from 60 to 80 ml. The cement slurry is cured in a 50mm x 50mm x 50mm mold for period of 24 hours. Four manipulating variables were set in formulating the cement slurry namely, the ratio between fly ash and slag to alkali binder, ratio of sodium hydroxide (NaoH) to sodium silicate, molarity of NaoH and amount of dispersant added. After running a set of 16 experiment, sample (12) was found to possess the best rheological properties and fluid loss according to API RP10B. It was found that as the curing temperature and pressure increase, the compressive strength of the formulated geopolymer cement also increased.

  17. Hydrothermal preparation of tobermorite from blast furnace slag for Cs+ and Sr2+ sorption.

    PubMed

    Tsutsumi, Takuma; Nishimoto, Shunsuke; Kameshima, Yoshikazu; Miyake, Michihiro

    2014-02-15

    Al-substituted 11Å-tobermorite was formed by alkaline hydrothermal treatment of blast furnace slag with sodium silicate added at 180°C for 2-48 h. Effects of the hydrothermal treatment time were characterized by XRD, SEM, and isothermal adsorption of N2. Sorption characteristics of the obtained samples were examined for Cs(+) and Sr(2+). The sample obtained by hydrothermal treatment for 48 h (HT-48 h) consisted of calcium silicate hydrate (C-S-H), and Al-substituted 11Å-tobermorite. The HT-48 h showed the highest performance for Cs(+) and Sr(2+) selectivity in the presence of Na(+). The interlayer Na(+) of Al-substituted 11Å-tobermorite and surface Ca(2+) played an important role in selective Cs(+) and Sr(2+). Copyright © 2014 Elsevier B.V. All rights reserved.

  18. Correlation of the Processing Parameters in the Formation of Granulated Ground Blast Furnace Slag Geopolymer

    NASA Astrophysics Data System (ADS)

    Aziz, I. H.; Abdullah, M. M. A. B.; Yong, H. C.; Ming, L. Y.; Panias, D.; Sakkas, K.

    2017-06-01

    Geopolymers are inorganic materials with huge potential applications including building material, fire resistant materials, and agricultural construction materials. Various parameters influenced the final properties of these geopolymer concretes. This study developed the effects of several factors such as solid-to-liquid ratio, NaOH concentration, and Na2SiO3/NaOH ratio on the compressive strength of granulated ground blast furnace slag (GGBFS) by statistical design of experiment (DOE) approach. Analysis of the experimental results through ANOVA exhibited that the specimen with NaOH concentration of 10M, Na2SiO3/NaOH ratio equals to 2.5, and solid-to-liquid ratio of 3.0 curing at room temperatures for 28 days was potential of highest strength (168.705 MPa) in the considered procedure. Besides, the relationship between compressive strength and influential factors could be suitably by fraction factorial design method.

  19. Chloride leaching from air pollution control residues solidified using ground granulated blast furnace slag.

    PubMed

    Lampris, Christos; Stegemann, Julia A; Cheeseman, Christopher R

    2008-11-01

    Ground granulated blast furnace slag (ggbs) has been used to solidify air pollution control (APC) residues obtained from a major UK energy-from-waste plant. Samples were prepared with ggbs additions between 10 and 50 wt% of total dry mass and water/solids ratios between 0.35 and 0.80. Consistence, setting time, compressive strength and leaching characteristics have been investigated. Results indicated that the highly alkaline nature of APC residues due to the presence of free lime can be used to activate ggbs hydration reactions. Increasing ggbs additions and reducing the water content resulted in increased compressive strengths, with 50 wt% ggbs samples having average 28 d strengths of 20.6 MPa. Leaching tests indicate low physical encapsulation and minimal chemical fixation of chloride in ggbs solidified APC residues. The results suggest that more than 50 wt% ggbs additions would be required to treat APC residues to meet the current waste acceptance criteria limits for chloride.

  20. Kinetics of Hydrochloric Acid Leaching of Titanium from Titanium-Bearing Electric Furnace Slag

    NASA Astrophysics Data System (ADS)

    Zheng, Fuqiang; Chen, Feng; Guo, Yufeng; Jiang, Tao; Travyanov, Andrew Yakovlevich; Qiu, Guanzhou

    2016-05-01

    The hydrochloric acid leaching of titanium from titanium-bearing electric furnace slag was investigated under different experimental conditions. The results indicate that particle size, hydrochloric acid concentration and reaction temperature were of significance to the leaching kinetics. Specifically, reaction temperature was the most important factor followed by hydrochloric acid concentration and particle size. The shrinking core model was used to describe the leaching process which was controlled by surface chemical reaction. The kinetic equation was obtained and the activation energy was found to be 43.16 kJ/mol. Iron and calcium species were almost completely dissolved in the acid when the extraction degree of titanium reached 99.84%. MgO (19.34 wt.%) and Al2O3 (32.45 wt.%) in the spinel were still in the leaching residue and SiO2 (43.53 wt.%) in the form of quartz remained in the leaching residue.

  1. Use of blast furnace granulated slag as a substrate in vertical flow reed beds: field application.

    PubMed

    Asuman Korkusuz, E; Beklioğlu, Meryem; Demirer, Göksel N

    2007-08-01

    Research was conducted at Middle East Technical University (METU), Ankara, Turkey in 2000 to determine whether a reed bed filled with an economical Turkish fill media that has high phosphorus (P) sorption capacity, could be implemented and operated successfully under field conditions. In batch-scale P-sorption experiments, the P-sorption capacity of the blast furnace granulated slag (BFGS) of KARDEMIR Iron and Steel Ltd., Co., Turkey, was found to be higher compared to other candidate filter materials due to its higher Ca content and porous structure. In this regard, a vertical subsurface flow constructed wetland (CW) (30 m(2)), planted with Phragmites australis was implemented at METU to treat primarily treated domestic wastewater, at a hydraulic rate of 100 mm d(-1), intermittently. The layers of the filtration media constituted of sand, BFGS, and gravel. According to the first year monitoring study, average influent and effluent total phosphorus (TP) concentrations were 6.61+/-1.78 mg L(-1) and 3.18+/-1.82 mg L(-1); respectively. After 12 months, slag samples were taken from the reed bed and P-extraction experiments were performed to elucidate the dominant P-retention mechanisms. Main pools for P-retention were the loosely-bounded and Ca-bounded P due to the material's basic conditions (average pH>7.7) and higher Ca content. This study indicated the potential use of the slag reed bed with higher P-removal capacity for secondary and tertiary treatment under the field conditions. However, the P-sorption isotherms obtained under the laboratory conditions could not be used favorably to determine the longevity of the reed bed in terms of P-retention.

  2. Studying the Hydration of a Retarded Suspension of Ground Granulated Blast-Furnace Slag after Reactivation.

    PubMed

    Schneider, Nick; Stephan, Dietmar

    2016-11-18

    This article presents a combined use of a retarder (d-gluconic acid) and an alkaline activator (sodium hydroxide) in a binder system based on ground granulated blast-furnace slag. The properties of the retarder are extending the dormant hydration period and suppressing the generation of strength-giving phases. Different retarder concentrations between 0.25 and 1.00 wt.% regulate the intensity and the period of the retardation and also the characteristics of the strength development. The activator concentration of 30 and 50 wt.% regulates the overcoming of the dormant period and thereby the solution of the slag and hence the formation of the hydration products. The research objective is to produce a mineral binder system based on two separate liquid components. The highest concentration of retarder and activator generates the highest compressive strength and mass of hydration products-after 90 days of hydration a compressive strength of more than 50 N/mm². The main phases are calcium silicate hydrate and hydrotalcite. Generally, the combination of retarder and activator shows a high potential in the performance increase of the hydration process.

  3. NaA zeolite derived from blast furnace slag: its application for ammonium removal.

    PubMed

    Guo, Hongwei; Tang, Lizhen; Yan, Bingji; Wan, Kang; Li, Peng

    2017-09-01

    In this paper, high value added NaA zeolite material was prepared from blast furnace (BF) slag by hydrothermal method and its adsorption behavior on the removal of ammonium ion was investigated. It was found out that the synthetic NaA cubic zeolite with smaller crystal size obtained at nSiO2/nAl2O3 = 2 and nH2O/nNaOH = 20 showed better adsorption performance. The kinetics of the adsorption of ammonium ion by synthesized NaA zeolite was fitted by the pseudo-second-order kinetic model. The intra-particle diffusion modeling reveals that two mixed rate-controlling mechanisms were involved in the adsorption process. The relatively high value of activation energy of 92.3 kJ·mol(-1) indicates a high impact of temperature on the adsorption rate, and the nature of ammonium adsorption is chemical reaction rather than physisorption. Based on the thermodynamics calculations, the adsorption of ammonium was found to be an endothermic, spontaneous process. The adsorption isothermal analysis showed that the Langmuir model could be well fitted and a maximum adsorption capacity of 83.3 mg·g(-1) of NH4(+) was obtained. Thus, it was demonstrated that by forming low cost NaA zeolite and using it for environmental remediation, the synchronous minimization of BF slag and ammonia nitrogen contamination could be achieved.

  4. Studying the Hydration of a Retarded Suspension of Ground Granulated Blast-Furnace Slag after Reactivation

    PubMed Central

    Schneider, Nick; Stephan, Dietmar

    2016-01-01

    This article presents a combined use of a retarder (d-gluconic acid) and an alkaline activator (sodium hydroxide) in a binder system based on ground granulated blast-furnace slag. The properties of the retarder are extending the dormant hydration period and suppressing the generation of strength-giving phases. Different retarder concentrations between 0.25 and 1.00 wt.% regulate the intensity and the period of the retardation and also the characteristics of the strength development. The activator concentration of 30 and 50 wt.% regulates the overcoming of the dormant period and thereby the solution of the slag and hence the formation of the hydration products. The research objective is to produce a mineral binder system based on two separate liquid components. The highest concentration of retarder and activator generates the highest compressive strength and mass of hydration products—after 90 days of hydration a compressive strength of more than 50 N/mm2. The main phases are calcium silicate hydrate and hydrotalcite. Generally, the combination of retarder and activator shows a high potential in the performance increase of the hydration process. PMID:28774054

  5. Function investigation of stone mastic asphalt (SMA) mixture partly containing basic oxygen furnace (BOF) slag.

    PubMed

    Chen, Zongwu; Wu, Shaopeng; Pang, Ling; Xie, Jun

    2016-07-04

    In this paper, the effect of the size gradations of basic oxygen furnace (BOF) slag on the functional performances of stone mastic asphalt (SMA) mixture including skid and deformation resistances was investigated. The industrially produced BOF slag coarse aggregates (BSCA) with size gradations of 4.75-9.5 mm and 9.5-16 mm were used. SMA mixtures were designed according to Marshall procedure. British pendulum number (BPN), indicating the skid resistance of asphalt mixture, was measured by a British pendulum skid resistance device. Flow number (FN) and Marshall quotient (MQ), reflecting the deformation resistance of asphalt mixture, were determined, respectively, based on the results of dynamic creep test and Marshall test (stability and flow value). Showed that BSCA with a size gradation of 9.5-16 mm performed better in improving the skid and deformation resistance of SMA mixture than BSCA with a size gradation of 4.75-9.5 mm. Furthermore, BSCA with combined size gradations, namely, 4.75-16 mm, worked the best. These conclusions would benefit the future extensive utilization of BSCA in asphalt pavement.

  6. Evaluation of blast furnace slag as basal media for eelgrass bed.

    PubMed

    Hizon-Fradejas, Amelia B; Nakano, Yoichi; Nakai, Satoshi; Nishijima, Wataru; Okada, Mitsumasa

    2009-07-30

    Two types of blast furnace slag (BFS), granulated (GS) and air-cooled slag (ACS), were evaluated as basal media for eelgrass bed. Evaluation was done by comparing BFS samples with natural eelgrass sediment (NES) in terms of some physico-chemical characteristics and then, investigating growth of eelgrass both in BFS and NES. In terms of particle size, both BFS samples were within the range acceptable for growing eelgrass. However, compared with NES, low silt-clay content for ACS and lack of organic matter content for both BFS samples were found. Growth experiment showed that eelgrass can grow in both types of BFS, although growth rates in BFS samples shown by leaf elongation were slower than that in NES. The possible reasons for stunted growth in BFS were assumed to be lack of organic matter and release of some possible toxins from BFS. Reduction of sulfide content of BFS samples did not result to enhanced growth; though sulfide release was eliminated, release of Zn was greater than before treatment and concentration of that reached to alarming amounts.

  7. Basic Oxygen Furnace steel slag aggregates for phosphorus treatment. Evaluation of its potential use as a substrate in constructed wetlands.

    PubMed

    Blanco, Ivan; Molle, Pascal; Sáenz de Miera, Luis E; Ansola, Gemma

    2016-02-01

    Basic Oxygen Furnace (BOF) steel slag aggregates from NW Spain were tested in batch and column experiments to evaluate its potential use as a substrate in constructed wetlands (CWs). The objectives of this study were to identify the main P removal mechanisms of BOF steel slag and determine its P removal capacity. Also, the results were used to discuss the suitability of this material as a substrate to be used in CWs. Batch experiments with BOF slag aggregates and increasing initial phosphate concentrations showed phosphate removal efficiencies between 84 and 99% and phosphate removal capacities from 0.12 to 8.78 mg P/g slag. A continuous flow column experiment filled with BOF slag aggregates receiving an influent synthetic solution of 15 mg P/L during 213 days showed a removal efficiency greater than 99% and a phosphate removal capacity of 3.1 mg P/g slag. In both experiments the main P removal mechanism was found to be calcium phosphate precipitation which depends on Ca(2+) and OH(-) release from the BOF steel slag after dissolution of Ca(OH)2 in water. P saturation of slag was reached within the upper sections of the column which showed phosphate removal capacities between 1.7 and 2.5 mg P/g slag. Once Ca(OH)2 was completely dissolved in these column sections, removal efficiencies declined gradually from 99% until reaching stable outlet concentrations with P removal efficiencies around 7% which depended on influent Ca(2+) for limited continuous calcium phosphate precipitation.

  8. The hydraulic potential of high iron bearing steel slags

    NASA Astrophysics Data System (ADS)

    Ionescu, Denisa Virginia

    The incorporation of additives to the clinker or to the raw materials stream is a common practice in cement manufacture. However, steel slag, unlike its ironmaking parent the blast furnace slag, it is not a conventional admixture for cement. Currently most steel slags are slow cooled rendering stable crystalline compounds with minor hydraulic value. Nevertheless, if steel slags would be quenched and granulated, the resulting glassy product might display increased hydration and strength development potential. The use of steel slag in cement could contribute to important savings for both cement and steelmaking industries and provide a solution for the environmental problems linked to CO2 emissions and costs of transport and disposal. The purpose of this research is to explore the thermodynamics and kinetics of steel slag hydration in an effort to produce a cement additive, or a more promising material of near Portland cement composition. An important criteria used in the assessment of slags as potential cements is the presence of a glassy phase. At present, it is not very clear why glass enhances the hydration process. However, it is known that the free energy of formation for glasses is less than for crystals so that glasses are easier to hydrate compared to crystalline materials. In the particular case of steel slag, the glassy phase would have to contain high amounts of iron. Steel slags are known to display iron levels approximately 10 times higher than Portland cement and commonly used blast furnace slags. However, the effect of high Fe2O3 levels on the setting and strengthening of cement paste is not clearly understood due to the fact that most cement additives do not present this characteristic. The present work looks at the progress made in recycling steel slag as cement additive, the complexity of the hydration process in slags, the possibilities of improving the hydration potential of slags at laboratory and industrial level, and the problems that still

  9. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder.

    PubMed

    Zhong, Shiyun; Ni, Kun; Li, Jinmei

    2012-07-01

    A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C-S-H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563-938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO(4)(2-) from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO(4)(2-) releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO(4)(2-) from the mortar with 20% FGD gypsum is 9200 mg·m(-2), which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum.

  10. Oxidation of 2,4-dinitrophenol by hydrogen peroxide in the presence of basic oxygen furnace slag.

    PubMed

    Li, Y S; You, Y H; Lien, E T

    1999-11-01

    A treatment process was developed when basic oxygen furnace slag (BOF slag) and hydrogen peroxide were used to oxidize 2, 4-dinitrophenol from an aqueous solution. BOF slag, final waste slurry from steel making plants, contains about 12.5% by weight of ferrous oxide. In an acid solution, BOF slag can be dissociated to produce ferrous ions and react with hydrogen peroxide to produce hydroxyl radicals and oxidize 2,4-dinitrophenol. The results of the research demonstrated that the process had a significant capacity for oxidation of 2,4-dinitrophenol from the aqueous phase. Various factors critical to the oxidation of 2,4-dinitrophenol were studied, including hydrogen peroxide concentration, concentration of BOF slag, initial concentration of 2,4-dinitrophenol, and pH value of solution. Experimental results proved that 100 mg/L 2, 4-dinitrophenol and its oxidation intermediate could be totally decomposed within 60 min by 10 g/L BOF slag, 0.18 g/L hydrogen peroxide and pH 2.8 +/- 0.2. The optimum hydrogen peroxide concentration for degradation of 100 mg/L of 2,4-dinitrophenol is between 0.09 g/L and 0.18 g/L as 10 g/L BOF slag in the solution of pH 2.8 +/- 0.2. A hydrogen peroxide concentration higher than 0.18 g/L is disadvantageous to the oxidation process. The oxidation efficiency increased with the increase of BOF slag concentration at 0.18 g/L hydrogen peroxide dose. The best pH value of the solution is in the vicinity of 2.8. An oxidation reaction mechanism was proposed for predicting the concentration changes of 2, 4-dinitrophenol, ferrous ion, and hydrogen peroxide.http://link. springer-ny.com/link/service/journals/00244/bibs/37n4p427.++ +html

  11. Metal retention on pine bark and blast furnace slag--on-site experiment for treatment of low strength landfill leachate.

    PubMed

    Nehrenheim, Emma; Waara, Sylvia; Johansson Westholm, Lena

    2008-03-01

    Treatment of landfill leachate using blast furnace slag and pine bark as reactive sorbents was studied in an in situ column experiment at the Lilla Nyby landfill site in Eskilstuna, Sweden. The columns were filled with approximately 101 of each sorbent and leachate was supplied at three different flow rates during a period of 4 months. Samples of inflow and outflow were collected three times a week and were analyzed for physical and chemical parameters, including concentrations of some metals, and toxicity. It was found that pine bark removed metals more efficiently than did the blast furnace slags; that Zn was most efficiently retained in the filters and that both retention time and initial concentration played an important role in the sorption process. It was also observed that the pine bark column did not release COD. No toxicity of the untreated or the treated leachate was found with the test organisms and test responses used.

  12. Dynamic Regional Viscosity Prediction Model of Blast Furnace Slag Based on the Partial Least-Squares Regression

    NASA Astrophysics Data System (ADS)

    Guo, Hongwei; Zhu, Mengyi; Yan, Bingji; Deng, Shichan; Li, Xinyu; Liu, Feng

    2017-02-01

    Viscosity is considered to be a significant indicator of the metallurgical property of blast furnace (BF) slag. A model for viscosity prediction based on the partial least-squares regression of varietal quantity reference points is presented in this article. The present model proposes a dynamic regional algorithm for reference point selection. The study applied the partial least-squares regression to establish the dynamic regional viscosity prediction model on the basis of limited discrete points data. Then an actual prediction was carried out with a large amount of viscosity data of real and synthesized BF slags that was obtained from a certain steel plant in China. The results show that this advanced method turns out to be satisfactory in the viscosity prediction of BF slags with a low averaging error and mean value deviation.

  13. Dynamic Regional Viscosity Prediction Model of Blast Furnace Slag Based on the Partial Least-Squares Regression

    NASA Astrophysics Data System (ADS)

    Guo, Hongwei; Zhu, Mengyi; Yan, Bingji; Deng, Shichan; Li, Xinyu; Liu, Feng

    2016-11-01

    Viscosity is considered to be a significant indicator of the metallurgical property of blast furnace (BF) slag. A model for viscosity prediction based on the partial least-squares regression of varietal quantity reference points is presented in this article. The present model proposes a dynamic regional algorithm for reference point selection. The study applied the partial least-squares regression to establish the dynamic regional viscosity prediction model on the basis of limited discrete points data. Then an actual prediction was carried out with a large amount of viscosity data of real and synthesized BF slags that was obtained from a certain steel plant in China. The results show that this advanced method turns out to be satisfactory in the viscosity prediction of BF slags with a low averaging error and mean value deviation.

  14. Experimental evaluation of high performance base course and road base asphalt concrete with electric arc furnace steel slags.

    PubMed

    Pasetto, Marco; Baldo, Nicola

    2010-09-15

    The paper presents the results of a laboratory study aimed at verifying the use of two types of electric arc furnace (EAF) steel slags as substitutes for natural aggregates, in the composition of base course and road base asphalt concrete (BBAC) for flexible pavements. The trial was composed of a preliminary study of the chemical, physical, mechanical and leaching properties of the EAF steel slags, followed by the mix design and performance characterization of the bituminous mixes, through gyratory compaction tests, permanent deformation tests, stiffness modulus tests at various temperatures, fatigue tests and indirect tensile strength tests. All the mixtures with EAF slags presented better mechanical characteristics than those of the corresponding asphalts with natural aggregate and satisfied the requisites for acceptance in the Italian road sector technical standards, thus resulting as suitable for use in road construction.

  15. Slags

    NASA Astrophysics Data System (ADS)

    Zheng, Kai; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2014-08-01

    The viscosity of CaO-SiO2-TiO2 slags was measured via the rotating cylinder method to reveal the effect of TiO2 on viscous flow of the slags. Furthermore, the structure of the ternary slags and the role of Ti4+ were investigated by Fourier transform infrared and Raman spectroscopy techniques. The results are beneficial for a better understanding of the behaviors of Ti-bearing silicate slags. The TiO2 additions lowered the viscosity and apparent activation energy of the slags. However, the degree of polymerization (DOP) of silicate network was found to be enhanced with increasing the TiO2 content, which is suggested by the increase in mole fraction of Q 3 ([SiO4]-tetrahedra with three bridging oxygens) and the decrease in Q 0. The Eq. [2] Q 2 ↔ Q 1 + Q 3 was appropriate to express the relationship of different Q n species. The introduction of Ti4+ into the silicate network as network formers increased the DOP but weakened the strength of slag structure at the same time. Besides, a large proportion of Ti4+ exists in the slag in the form of monomers, resulting in a decrease of viscosity with increasing TiO2 content.

  16. Effect of Al2O3 Addition on the Precipitated Phase Transformation in Ti-Bearing Blast Furnace Slags

    NASA Astrophysics Data System (ADS)

    Li, Zhongmin; Li, Jinfu; Sun, Yongqi; Seetharaman, Seshadri; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2016-04-01

    The present paper aims to provide a fundamental understanding on phase change of Ti-enriched crystalline phase induced by Al2O3 addition in Ti-bearing blast furnace slags with different basicities using Single Hot Thermocouple Technique and X-ray Diffraction. The results showed that an increase in the Al2O3 content led to phase change from rutile or perovskite to Mg3Al4Ti8O25 and prompted crystallization of the slags with basicity of 0.60 and 0.75, whereas only CaTiO3 was precipitated at a basicity of 0.95. Both thermodynamic and kinetic analyses were conducted to study the slag crystallization, which would throw light on phase change and enhanced crystallization. To further reveal the relationship with Al2O3 addition on slag structure and crystallization, Fourier transform infrared spectroscopy and magic angle spinning-nuclear magnetic resonance were adopted, with AlO4 tetrahedra and AlO6 octahedra observed in the slag. For slags with the basicity of 0.60 and 0.75, AlO6 octahedron, which was suggested to induce the phase change from TiO2 or CaTiO3 to Mg3Al4Ti8O25, was detected at high Al2O3 content. On the other hand, in slags with the basicity of 0.95, abundant Ca2+ may be connected to TiO6 octahedra, resulting in CaTiO3 formation.

  17. Influence of the composition of cement kiln dust on its interaction with fly ash and slag

    SciTech Connect

    Chaunsali, Piyush; Peethamparan, Sulapha

    2013-12-15

    Cement kiln dust (CKD), a by-product of the cement industry, contains significant amounts of alkali, free lime, chloride and sulfate. Wide variation reported in the chemical composition of CKDs limits their potential application as a sustainable binder component in concrete. In the current study, the performance of two different CKDs as components in a novel binder is evaluated. Several binders are developed by blending CKDs with fly ash or slag. Binders with 70% CKD were prepared at a water-to-binder ratio of 0.4, and heat-cured at 75 °C to accelerate the strength development. The hydration progress was monitored using X-ray diffraction, and morphological examination was performed using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Ettringite and calcium aluminosilicate hydrate (C-A-S-H) were identified as the main hydration products in the hardened binder system. Strength development of CKD-based binder was found to be significantly influenced by its free lime and sulfate contents. -- Highlights: •Interaction of cement kiln dust with fly ash and slag was explored. •CKD with higher free lime and sulfate content increased the strength of binder. •C-S-H like reaction gel with fibrillar morphology is observed in CKD-based binders.

  18. Reactivation of a Retarded Suspension of Ground Granulated Blast-Furnace Slag.

    PubMed

    Schneider, Nick; Stephan, Dietmar

    2016-03-07

    An effective retarded suspension of ground granulated blast-furnace slag (GGBFS) needs a strong activator to reactivate the hydration. In this research study, sodium hydroxide (NaOH) as an alkali activator in two different concentrations (30 and 50 wt.%) was used to overcome the retardation and give the hardened GGBFS the reasonable strength. The study was carried out with a mixture of GGBFS, a solution of 1.0 wt.% d-gluconic acid (C₆H12O₇) as a retarder in the mixing water and a methyl cellulose as a stabilizer. The reactivation was executed after seven different periods (up to 28 days) after the system was retarded. The following investigations were performed: slump test, measurement of ultrasonic (US) velocity, compressive strength and gross density, thermogravimetry (TG) and scanning electron microscopy (SEM). The analyses of the hardened samples were carried out seven, 28 and 90 days after the reactivation. The result of the study is an effective reactivation of a retarded suspension. In this case, the activator with 50 wt.% NaOH shows a very high performance. The setting time of the reactivated binders is much longer compared to the reference, but, in the longer term, the compressive strength and the progress of the hydration exceed the performance of the reference.

  19. Reactivation of a Retarded Suspension of Ground Granulated Blast-Furnace Slag

    PubMed Central

    Schneider, Nick; Stephan, Dietmar

    2016-01-01

    An effective retarded suspension of ground granulated blast-furnace slag (GGBFS) needs a strong activator to reactivate the hydration. In this research study, sodium hydroxide (NaOH) as an alkali activator in two different concentrations (30 and 50 wt.%) was used to overcome the retardation and give the hardened GGBFS the reasonable strength. The study was carried out with a mixture of GGBFS, a solution of 1.0 wt.% d-gluconic acid (C6H12O7) as a retarder in the mixing water and a methyl cellulose as a stabilizer. The reactivation was executed after seven different periods (up to 28 days) after the system was retarded. The following investigations were performed: slump test, measurement of ultrasonic (US) velocity, compressive strength and gross density, thermogravimetry (TG) and scanning electron microscopy (SEM). The analyses of the hardened samples were carried out seven, 28 and 90 days after the reactivation. The result of the study is an effective reactivation of a retarded suspension. In this case, the activator with 50 wt.% NaOH shows a very high performance. The setting time of the reactivated binders is much longer compared to the reference, but, in the longer term, the compressive strength and the progress of the hydration exceed the performance of the reference. PMID:28773299

  20. Kinetics and mechanism of hexavalent chromium removal by basic oxygen furnace slag.

    PubMed

    Han, Chong; Jiao, Yanan; Wu, Qianqian; Yang, Wangjin; Yang, He; Xue, Xiangxin

    2016-08-01

    Basic oxygen furnace slag (BOFS) has the potential to remove hexavalent chromium (Cr(VI)) from wastewater by a redox process due to the presence of minerals containing Fe(2+). The effects of the solution pH, initial Cr(VI) concentration, BOFS dosage, BOFS particle size, and temperature on the removal of Cr(VI) was investigated in detail through batch tests. The chemical and mineral compositions of fresh and reacted BOFS were characterized using scanning electron microscope (SEM) equipped with an energy dispersive spectrometer (EDS) system and X-ray diffractometer (XRD). The results show that Cr(VI) in wastewater can be efficiently removed by Fe(2+) released from BOFS under appropriate acidic conditions. The removal of Cr(VI) by BOFS significantly depended on the parameters mentioned above. The reaction of Cr(VI) with BOFS followed the pseudo-second-order kinetic model. Fe(2+) responsible for Cr(VI) removal was primarily derived from the dissolution of FeO and Fe3O4 in BOFS. When H2SO4 was used to adjust the solution acidity, gypsum (CaSO4·2H2O) could be formed and become an armoring precipitate layer on the BOFS surface, hindering the release of Fe(2+) and the removal of Cr(VI). Finally, the main mechanism of Cr(VI) removal by BOFS was described using several consecutive reaction steps.

  1. Mechanisms of hydrogen sulfide removal by ground granulated blast furnace slag amended soil.

    PubMed

    Xie, Mengyao; Leung, Anthony Kwan; Ng, Charles Wang Wai

    2017-05-01

    Ground granulated blast furnace slag (GGBS) amended soil has been found able to remove gaseous hydrogen sulfide (H2S). However, how H2S is removed by GGBS amended soil and why GGBS amended soil can be regenerated to remove H2S are not fully understood. In this study, laboratory column tests together with chemical analysis were conducted to investigate and reveal the mechanisms of H2S removal process in GGBS amended soil. Sulfur products formed on the surface of soil particle and in pore water were quantified. The test results reveal that the reaction between H2S and GGBS amended soil was a combined process of oxidation and acid-base reaction. The principal mechanism to remove H2S in GGBS amended soil was through the formation of acid volatile sulfide (AVS), elemental sulfur and thiosulfate. Soil pH value decreased gradually during regeneration and reuse cycles. It is found that the AVS plays a significant role in H2S removal during regeneration and reuse cycles. Adding GGBS increased the production of AVS and at the same time suppressed the formation of elemental sulfur. This mechanism is found to be more prominent when the soil water content is higher, leading to increased removal capacity.

  2. Phase Development of NaOH Activated Blast Furnace Slag Geopolymers Cured at 90° C

    NASA Astrophysics Data System (ADS)

    Zhang, Bo; MacKenzie, K. J. D.; Bigley, C.; Ryan, M. J.; Brown, I. W. M.

    2009-07-01

    Geopolymers were synthesized from blast furnace slag activated with different levels of NaOH and cured at 90° C. The crystalline and amorphous phases of the resulting geopolymers were characterized by XRD quantitative analysis, and 29Si and 27Al MAS NMR. Amorphous species are predominant in materials at all NaOH levels. In the amorphous phase, aluminium substituted silicate species (Q2(1Al)) dominated among the species of Q0, Q1, Q2(1Al) and Q2 (where Qn(mAl) denotes a silicate tetrahedron [SiO4] with n bridging oxygen atoms and m adjacent tetrahedra substituted with an aluminate tetrahedron [AlO4]). In addition, it was also found that 4-fold coordination aluminium [AlO4] species (27Al chemical shift 66.1 ppm) in low NaOH containing materials differs from the species (27Al chemical shift 74.3 ppm) in high NaOH containing materials.

  3. Phase Development of NaOH Activated Blast Furnace Slag Geopolymers Cured at 90 deg. C

    SciTech Connect

    Zhang Bo; Bigley, C.; Ryan, M. J.; MacKenzie, K. J. D.; Brown, I. W. M.

    2009-07-23

    Geopolymers were synthesized from blast furnace slag activated with different levels of NaOH and cured at 90 deg. C. The crystalline and amorphous phases of the resulting geopolymers were characterized by XRD quantitative analysis, and {sup 29}Si and {sup 27}Al MAS NMR. Amorphous species are predominant in materials at all NaOH levels. In the amorphous phase, aluminium substituted silicate species (Q{sup 2}(1Al)) dominated among the species of Q{sup 0}, Q{sup 1}, Q{sup 2}(1Al) and Q{sup 2}(where Q{sup n}(mAl) denotes a silicate tetrahedron [SiO{sub 4}] with n bridging oxygen atoms and m adjacent tetrahedra substituted with an aluminate tetrahedron [AlO{sub 4}]). In addition, it was also found that 4-fold coordination aluminium [AlO{sub 4}] species ({sup 27}Al chemical shift 66.1 ppm) in low NaOH containing materials differs from the species ({sup 27}Al chemical shift 74.3 ppm) in high NaOH containing materials.

  4. Investigation of the activity level and radiological impacts of naturally occurring radionuclides in blast furnace slag.

    PubMed

    Uğur, F A; Turhan, S; Sahan, H; Sahan, M; Gören, E; Gezer, F; Yeğingil, Z

    2013-01-01

    The activity level and possible radiological impacts of naturally occurring radionuclides on the health of workers and members of the public, as a result of utilisation of blast furnace slag (BFS) samples as a substitute for aggregate in road construction were investigated by using a gamma-ray spectrometer and potential exposure scenarios given in Radiation Protection 122. The mean activity concentrations of the (226)Ra, (232)Th and (40)K in BFS samples were found to be 152.4, 54.9 and 183.1 Bq kg(-1), respectively. These values are compared with typical values measured in BFS samples from the European Union countries, which are 270, 70 and 240 Bq kg(-1) for (226)Ra, (232)Th and (40)K, respectively. The values of radium equivalent activity index calculated for BFS samples were within the recommended safety limits. The highest total annual effective doses evaluated as 0.9 and 0.4 mSv y(-1) for members of the public and workers, respectively, were lower than the annual limit of 1 mSv y(-1).

  5. Blast furnace slag can effectively remediate coastal marine sediments affected by organic enrichment.

    PubMed

    Asaoka, Satoshi; Yamamoto, Tamiji

    2010-04-01

    There is an urgent need to control nutrient release fluxes from organically-enriched sediments into overlying waters to alleviate the effects of eutrophication. This study aims to characterize blast furnace slag (BFS) and evaluate its remediation performance on organically-enriched sediments in terms of suppressing nutrient fluxes and reducing acid volatile sulfide. BFS was mainly composed of inorganic substances such as CaO, SiO(2), Al(2)O(3) and MgO in amorphous crystal phase. Container experiments showed that the phosphate concentration in the overlying water, its releasing flux from sediment and AVS of the sediment decreased by 17-23%, 39% and 16% compared to the control without BFS, respectively. The loss on ignition was significantly decreased by 3.6-11% compared to the control. Thus, the application of BFS to organically-enriched sediment has a suppressive role on organic matter, AVS concentration and phosphate releasing flux from sediments and therefore, is a good candidate as an effective environmental remediation agent.

  6. Iron blast furnace slag/hydrated lime sorbents for flue gas desulfurization.

    PubMed

    Liu, Chiung-Fang; Shih, Shin-Min

    2004-08-15

    Sorbents prepared from iron blast furnace slag (BFS) and hydrated lime (HL) through the hydration process have been studied with the aim to evaluate their reactivities toward SO2 under the conditions prevailing in dry or semidry flue gas desulfurization processes. The BFS/HL sorbents, having large surface areas and pore volumes due to the formation of products of hydration, were highly reactive toward SO2, as compared with hydrated lime alone (0.24 in Ca utilization). The sorbent reactivity increased as the slurrying temperature and time increased and as the particle size of BFS decreased; the effects of the liquid/solid ratio and the sorbent drying conditions were negligible. The structural properties and the reactivity of sorbent were markedly affected by the BFS/HL ratio; the sorbent with 30/70 ratio had the highest 1 h utilization of Ca, 0.70, and SO2 capture, 0.45 g SO2/g sorbent. The reactivity of a sorbent was related to its initial specific surface area (Sg0) and molar content of Ca (M(-1)); the 1 h utilization of Ca increased almost linearly with increasing Sg0/M. The results of this study are useful to the preparation of BFS/HL sorbents with high reactivity for use in the dry and semidry processes to remove SO2 from the flue gas.

  7. Effects of body formulation and firing temperature to properties of ceramic tile incorporated with electric arc furnace (EAF) slag waste

    NASA Astrophysics Data System (ADS)

    Sharif, Nurulakmal Mohd; Lim, Chi Yang; Teo, Pao Ter; Seman, Anasyida Abu

    2017-07-01

    Significant quantities of sludge and slag are generated as waste materials or by-products from steel industries. One of the by-products is Electric Arc Furnace (EAF) steel slag which consists of oxides such as CaO, Al2O3 and FeO. This makes it possible for slag to partially replace the raw materials in ceramic tile production. In our preliminary assessment of incorporating the EAF slag into ceramic tile, it was revealed that at fixed firing temperature of 1150°C, the tile of composition 40 wt.% EAF slag - 60 wt.% ball clay has comparable properties with commercial ceramic tile. Thus, this current study would focus on effects of body formulation (different weight percentages of K-feldspar and silica) and different firing temperatures to properties of EAF slag added ceramic tile. EAF slag from Southern Steel Berhad (SSB) was crushed into micron size (EAF slag content was 40 wt.%) and milled with ball clay, K-feldspar and silica before compacted and fired at 1125°C and 1150°C. The EAF slag added tile was characterized in terms of water absorption, apparent porosity, bulk density, modulus of rupture (MOR) and phase analysis via X-ray diffraction (XRD). The composition of 40 wt.% EAF slag - 30 wt.% ball clay - 10 wt.% K-feldspar - 20 wt.% silica (10F_20S), fired at 1150°C showed the lowest water absorption, apparent porosity and highest bulk density due to enhancement of densification process during firing. However, the same composition of ceramic tile (10F_20S) had the highest MOR at lower firing temperature of 1125°C, contributed by presence of the highest total amount of anorthite and wollastonite reinforcement crystalline phases (78.40 wt.%) in the tile. Overall, both the water absorption and MOR of all ceramic tiles surpassed the requirement regulated by MS ISO 13006:2014 Standard (Annex G: Dry-pressed ceramic tile with low water absorption, Eb ≤ 0.50 % and minimum MOR of 35 MPa).

  8. Analysis of the Optimum Usage of Slag for the Compressive Strength of Concrete

    PubMed Central

    Lee, Han-Seung; Wang, Xiao-Yong; Zhang, Li-Na; Koh, Kyung-Taek

    2015-01-01

    Ground granulated blast furnace slag is widely used as a mineral admixture to replace partial Portland cement in the concrete industry. As the amount of slag increases, the late-age compressive strength of concrete mixtures increases. However, after an optimum point, any further increase in slag does not improve the late-age compressive strength. This optimum replacement ratio of slag is a crucial factor for its efficient use in the concrete industry. This paper proposes a numerical procedure to analyze the optimum usage of slag for the compressive strength of concrete. This numerical procedure starts with a blended hydration model that simulates cement hydration, slag reaction, and interactions between cement hydration and slag reaction. The amount of calcium silicate hydrate (CSH) is calculated considering the contributions from cement hydration and slag reaction. Then, by using the CSH contents, the compressive strength of the slag-blended concrete is evaluated. Finally, based on the parameter analysis of the compressive strength development of concrete with different slag inclusions, the optimum usage of slag in concrete mixtures is determined to be approximately 40% of the total binder content. The proposed model is verified through experimental results of the compressive strength of slag-blended concrete with different water-to-binder ratios and different slag inclusions. PMID:28787998

  9. Analysis of the Optimum Usage of Slag for the Compressive Strength of Concrete.

    PubMed

    Lee, Han-Seung; Wang, Xiao-Yong; Zhang, Li-Na; Koh, Kyung-Taek

    2015-03-18

    Ground granulated blast furnace slag is widely used as a mineral admixture to replace partial Portland cement in the concrete industry. As the amount of slag increases, the late-age compressive strength of concrete mixtures increases. However, after an optimum point, any further increase in slag does not improve the late-age compressive strength. This optimum replacement ratio of slag is a crucial factor for its efficient use in the concrete industry. This paper proposes a numerical procedure to analyze the optimum usage of slag for the compressive strength of concrete. This numerical procedure starts with a blended hydration model that simulates cement hydration, slag reaction, and interactions between cement hydration and slag reaction. The amount of calcium silicate hydrate (CSH) is calculated considering the contributions from cement hydration and slag reaction. Then, by using the CSH contents, the compressive strength of the slag-blended concrete is evaluated. Finally, based on the parameter analysis of the compressive strength development of concrete with different slag inclusions, the optimum usage of slag in concrete mixtures is determined to be approximately 40% of the total binder content. The proposed model is verified through experimental results of the compressive strength of slag-blended concrete with different water-to-binder ratios and different slag inclusions.

  10. Computational Fluid Dynamics (CFD) Investigation of Submerged Combustion Behavior in a Tuyere Blown Slag-fuming Furnace

    NASA Astrophysics Data System (ADS)

    Huda, Nazmul; Naser, Jamal; Brooks, G. A.; Reuter, M. A.; Matusewicz, R. W.

    2012-10-01

    A thin-slice computational fluid dynamics (CFD) model of a conventional tuyere blown slag-fuming furnace has been developed in Eulerian multiphase flow approach by employing a three-dimensional (3-D) hybrid unstructured orthographic grid system. The model considers a thin slice of the conventional tuyere blown slag-fuming furnace to investigate details of fluid flow, submerged coal combustion dynamics, coal use behavior, jet penetration behavior, bath interaction conditions, and generation of turbulence in the bath. The model was developed by coupling the CFD with the kinetics equations developed by Richards et al. for a zinc-fuming furnace. The model integrates submerged coal combustion at the tuyere tip and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with several user-defined subroutines in FORTRAN programming language were used to develop the model. The model predicted the velocity, temperature field of the molten slag bath, generated turbulence and vortex, and coal use behavior from the slag bath. The tuyere jet penetration length ( l P) was compared with the equation provided by Hoefele and Brimacombe from isothermal experimental work ( {{l_{{P}} }/{d_{o }} = 10.7( {N^' }_{Fr} } )^{0.46} ( {ρ_{{g}} /ρl } )^{0.35} } ) and found 2.26 times higher, which can be attributed to coal combustion and gas expansion at a high temperature. The jet expansion angle measured for the slag system studied is 85 deg for the specific inlet conditions during the simulation time studied. The highest coal penetration distance was found to be l/L = 0.2, where l is the distance from the tuyere tip along the center line and L is the total length (2.44 m) of the modeled furnace. The model also predicted that 10 pct of the injected coal bypasses the tuyere gas stream uncombusted and carried to the free surface by the tuyere gas stream, which

  11. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder

    SciTech Connect

    Zhong Shiyun; Ni Kun; Li Jinmei

    2012-07-15

    Highlights: Black-Right-Pointing-Pointer The mortar with uncalcined FGD gypsum has suitable workability. Black-Right-Pointing-Pointer The strength of mortar with uncalcined FGD gypsum is higher than that of mortar without uncalcined FGD gypsum. Black-Right-Pointing-Pointer The dry shrinkage of mortar with uncalcined FGD gypsum is lower than that of mortar without uncalcined FGD gypsum. Black-Right-Pointing-Pointer The leaching of sulfate ion of mortar is studied. - Abstract: A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C-S-H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563-938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO{sub 4}{sup 2-} from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO{sub 4}{sup 2-} releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO{sub 4}{sup 2-} from the mortar with 20% FGD gypsum is 9200 mg

  12. Reprocessing of metallurgical slag into materials for the building industry

    SciTech Connect

    Pioro, L.S.; Pioro, I.L

    2004-07-01

    Several methods of reprocessing metallurgical (blast furnace) slag into materials for the building industry, based on melting aggregates with submerged combustion, were developed and tested. The first method involves melting hot slag with some additives directly in a slag ladle with a submerged gas-air burner, with the objective of producing stabilized slag or glass-ceramic. The second method involves direct draining of melted slag from a ladle into the slag receiver, with subsequent control of the slag draining into the converter where special charging materials are added to the melt, with the objective of producing glass-ceramic. A third method involves melting cold slag with some additives inside a melting converter with submerged gas-air burners, with the objective of producing glass-ceramic fillers for use in road construction. Specific to the melting process is the use of a gas-air mixture with direct combustion inside the melt. This feature provides melt bubbling to help achieve maximum heat transfer from combustion products to the melt, improve mixing (and therefore homogeneity of the melt), and increases the rate of chemical reactions. The experimental data for different aspects of the proposed methods are presented. The reprocessed blast-furnace slag in the form of granules can be used as fillers for concretes, asphalts, and as additives in the production of cement, bricks and other building materials. As well, reprocessed blast-furnace slag can be poured into forms for the production of glass-ceramic tiles.

  13. Effect of TiO2 Content on the Crystallization Behavior of Titanium-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Hu, Meilong; Wei, Ruirui; Yin, Fangqing; Liu, Lu; Deng, Qingyu

    2016-09-01

    The content of TiO2 has an important influence on both the basic structure and the crystallization behavior of titanium-bearing blast furnace (BF) slag. The results of thermodynamic calculations show that, when the mass content of TiO2 is smaller than 25%, CaTiO3 increases as the content of TiO2 increases. However, when the TiO2 content is more than 25%, the CaTiO3 content decreases and TiO2 gradually increases. The results of a confocal laser scanning microscopy (CLSM) experiment show that, when the TiO2 mass content is 10%, Ca2MgSi2O7 and Ca2Al2SiO7 are the main crystallized phases resulting from the molten slag. Furthermore, when the TiO2 mass content is 20%, CaMgSi2O6, Ca(Ti,Mg,Al)(Si,Al)2O7 and dendrite CaTiO3 are the crystallized phases, while when the TiO2 mass content increases to 30%, CaTiO3 is the sole phase. The discrepancy between the CLSM results and the thermodynamic calculations occurs mainly due to the high melting point of the titanium-bearing BF slag. During the cooling process for the molten slag, CaTiO3 is crystallized first, due to its high crystallization temperature. Furthermore, the molten slag is solidified in its entirety before the other phases crystallize.

  14. Vaporization Rate of Cesium from Molten Slag in a Plasma Melting Furnace for the Treatment of Simulated Low-Level Radioactive Wastes

    SciTech Connect

    Yasui, Shinji; Amakawa, Tadashi

    2003-02-15

    The vaporization phenomena of cesium (Cs) from molten slag have been investigated in a plasma melting process for simulated radioactive waste materials. A direct current transfer-type plasma with a maximum output of 50 kW was used to melt carbon steel and granular oxide mixtures (Fe{sub 2}O{sub 3}, Al{sub 2}O{sub 3}, SiO{sub 2}, CaO, and MgO) containing nonradioactive cesium nitrate, to measure Cs vaporization. These materials are the main components of low-level miscellaneous solid wastes. The vaporization rate of Cs from the molten slag during the plasma melting was observed and was compared with the vaporization rate obtained in an electric resistance furnace. The apparent vaporization rate of Cs was found to follow the first-order rate equation with respect to the molten slag's Cs content, and its rate constant values varied (3.5 to 21.0) x 10{sup -6} m/s varying with the chemical composition of the miscellaneous solid wastes. These rate constants were about one order larger than those obtained in the electric resistant furnace and also the diffusion coefficients of basic elements in the molten slag. These results suggest that the vaporization rate of Cs is controlled by the vaporization step from the free molten slag furnace to the gas phase and depends predominantly on the thermodynamic properties of the molten slag.

  15. Effects of a ladle furnace slag added to soil on morpho-physiological and biochemical parameters of Amaranthus paniculatus L. plants.

    PubMed

    Pietrini, Fabrizio; Iori, Valentina; Beone, Teresa; Mirabile, Daphne; Zacchini, Massimo

    2017-05-05

    Industrial slag from steelwork activities is considered a by-product by the EU legislation and it can be used for civil construction. In this work, an experiment in a greenhouse was conducted over a 6-week period to investigate the effect of soil enrichment with ladle furnace slag on morpho-physiological parameters of Amaranthus paniculatus L. plants. Results showed that the addition of 5% (w/w) slag to soil did not alter the plant growth, highlighting a high tolerance to this slag concentration. Contrarily, plants cultivated in a soil with 10% (w/w) slag showed a marked reduction both in growth and biometric parameters. Moreover, plants grown on a slag-rich soil (20% w/w) highlighted a very low survival rate. This behaviour was confirmed by the biochemical and physiological investigations on chlorophyll a and b content, gas exchange and chlorophyll fluorescence analyses. Metal(loid)s determination showed the accumulation of Ni, Se, Sn, As, Sb and Cd in 10% slag-treated plants, while revealed an increase in Ni, Cd, As and Pb in 5% slag-treated plants. Results are discussed highlighting the profitability of the cultivation of Amaranthus plants on slag enriched soil, as this plant species is largely used both as feedstock for energy production and for environmental restoration.

  16. Dripping and evolution behavior of primary slag bearing TiO2 through the coke packed bed in a blast-furnace hearth

    NASA Astrophysics Data System (ADS)

    Liu, Yan-xiang; Zhang, Jian-liang; Wang, Zhi-yu; Jiao, Ke-xin; Zhang, Guo-hua; Chou, Kuo-chih

    2017-02-01

    To investigate the flow of primary slag bearing TiO2 in the cohesive zone of blast furnaces, experiments were carried out based on the laboratory-scale packed bed systems. It is concluded that the initial temperature of slag dripping increases with decreasing FeO content and increasing TiO2 content. The slag holdup decreases when the FeO content is in the range of 5wt%-10wt%, whereas it increases when the FeO content exceeds 10wt%. Meanwhile, the slag holdup decreases when the TiO2 content increases from 5wt% to 10wt% but increases when the TiO2 content exceeds 10wt%. Moreover, slag/coke interface analysis shows that the reaction between FeO and TiO2 occurs between the slag and the coke. The slag/coke interface is divided into three layers: slag layer, iron-rich layer, and coke layer. TiO2 in the slag is reduced by carbon, and the generated Ti diffuses into iron.

  17. HIGH-TEMPERATURE HEAT EXCHANGER TESTING IN A PILOT-SCALE SLAGGING FURNACE SYSTEM

    SciTech Connect

    Michael E. Collings; Bruce A. Dockter; Douglas R. Hajicek; Ann K. Henderson; John P. Hurley; Patty L. Kleven; Greg F. Weber

    1999-12-01

    The University of North Dakota Energy & Environmental Research Center (EERC), in partnership with United Technologies Research Center (UTRC) under a U.S. Department of Energy (DOE) contract, has designed, constructed, and operated a 3.0-million Btu/hr (3.2 x 10{sup 6} kJ/hr) slagging furnace system (SFS). Successful operation has demonstrated that the SFS meets design objectives and is well suited for testing very high-temperature heat exchanger concepts. Test results have shown that a high-temperature radiant air heater (RAH) panel designed and constructed by UTRC and used in the SFS can produce a 2000 F (1094 C) process air stream. To support the pilot-scale work, the EERC has also constructed laboratory- and bench-scale equipment which was used to determine the corrosion resistance of refractory and structural materials and develop methods to improve corrosion resistance. DOE projects that from 1995 to 2015, worldwide use of electricity will double to approach 20 trillion kilowatt hours. This growth comes during a time of concern over global warming, thought by many policy makers to be caused primarily by increases from coal-fired boilers in carbon dioxide (CO{sub 2}) emissions through the use of fossil fuels. Assuming limits on CO{sub 2} emissions from coal-fired boilers are imposed in the future, the most economical CO{sub 2} mitigation option may be efficiency improvements. Unless efficiency improvements are made in coal-fired power plants, utilities may be forced to turn to more expensive fuels or buy CO{sub 2} credits. One way to improve the efficiency of a coal-fired power plant is to use a combined cycle involving a typical steam cycle along with an indirectly fired turbine cycle using very high-temperature but low-pressure air as the working fluid. At the heart of an indirectly fired turbine combined-cycle power system are very high-temperature heat exchangers that can produce clean air at up to 2600 F (1427 C) and 250 psi (17 bar) to turn an

  18. Improvement of ground granulated blast furnace slag on stabilization/solidification of simulated mercury-doped wastes in chemically bonded phosphate ceramics.

    PubMed

    Liu, Zhongzhe; Qian, Guangren; Zhou, Jizhi; Li, Chuanhua; Xu, Yunfeng; Qin, Zhe

    2008-08-30

    This paper investigated the effectiveness of (ground granulated blast furnace slag) GGBFS-added chemically bonded phosphate ceramic (CBPC) matrix on the stabilization/solidification (S/S) of mercury chloride and simulated mercury-bearing light bulbs (SMLB). The results showed that the maximal compressive strength was achieved when 15% and 10% ground GGBFS was added for HgCl(2)-doped and SMLB-doped CBPC matrices, respectively. The S/S performances of GGBFS-added matrices were significantly better than non-additive matrices. As pore size was reduced, the leaching concentration of Hg(2+) from GGBFS-added CBPC matrix could be reduced from 697 microg/L to about 3 microg/L when treating HgCl(2). Meanwhile, the main hydrating product of GGBFS-added matrices was still MgKPO(4).6H(2)O. The improvement of S/S effectiveness was mainly due to physical filling of fine GGBFS particles and microencapsulation of chemical cementing gel.

  19. Passive neutralization of acid mine drainage using basic oxygen furnace slag as neutralization material: experimental and modelling.

    PubMed

    Zvimba, John N; Siyakatshana, Njabulo; Mathye, Matlhodi

    2017-03-01

    This study investigated passive neutralization of acid mine drainage using basic oxygen furnace slag as neutralization material over 90 days, with monitoring of the parameters' quality and assessment of their removal kinetics. The quality was observed to significantly improve over time with most parameters removed from the influent during the first 10 days. In this regard, removal of acidity, Fe(II), Mn, Co, Ni and Zn was characterized by fast kinetics while removal kinetics for Mg and SO4(2-) were observed to proceed slowly. The fast removal kinetics of acidity was attributed to fast release of alkalinity from slag minerals under mildly acidic conditions of the influent water. The removal of acidity through generation of alkalinity from the passive treatment system was also observed to generally govern the removal of metallic parameters through hydroxide formation, with overall percentage removals of 88-100% achieved. The removal kinetics for SO4(2-) was modelled using two approaches, yielding rate constant values of 1.56 and 1.53 L/(day mol) respectively, thereby confirming authenticity of SO4(2-) removal kinetics experimental data. The study findings provide insights into better understanding of the potential use of slags and their limitations, particularly in mine closure, as part of addressing this challenge in South Africa.

  20. Investigative monitoring within the European Water Framework Directive: a coastal blast furnace slag disposal, as an example.

    PubMed

    Borja, Angel; Tueros, Itziar; Belzunce, Ma Jesús; Galparsoro, Ibon; Garmendia, Joxe Mikel; Revilla, Marta; Solaun, Oihana; Valencia, Victoriano

    2008-04-01

    The European Water Framework Directive (WFD) establishes a framework for the protection of estuarine and coastal waters, with the most important objective being to achieve 'good ecological status' for all waters, by 2015. Hence, Member States are establishing programmes for the monitoring of water quality status, through the assessment of ecological and chemical elements. These monitoring programmes can be of three types: surveillance monitoring; operational monitoring (both undertaken on a routine basis); and investigative monitoring (carried out where the reason of any exceedance for ecological and chemical status is unknown). Until now, nothing has been developed in relation to investigative monitoring and no clear guidance exists for this type of monitoring, as it must be tackled on a 'case-by-case' basis. Consequently, the present study uses slag disposal from a blast furnace, into a coastal area, as a case-study in the implementation of investigative monitoring, according to the WFD. In order to investigate the potential threat of such slags, this contribution includes: a geophysical study, to determine the extent of the disposal area; sediment analysis; a chemical metal analysis; and an ecotoxicological study (including a Microtox test and an amphipod bioassay). The results show that metal concentrations are several times above the background concentration. However, only one of the stations showed toxicity after acute toxicological tests, with the benthic communities being in a good status. The approaches used here show that contaminants are not bioavailable and that no management actions are required with the slags.

  1. Long-Term Behaviour of Fly Ash and Slag Cement Grouts for Micropiles Exposed to a Sulphate Aggressive Medium.

    PubMed

    Ortega, José Marcos; Esteban, María Dolores; Rodríguez, Raúl Rubén; Pastor, José Luis; Ibanco, Francisco José; Sánchez, Isidro; Climent, Miguel Ángel

    2017-05-30

    Nowadays, one of the most popular ways to get a more sustainable cement industry is using additions as cement replacement. However, there are many civil engineering applications in which the use of sustainable cements is not extended yet, such as special foundations, and particularly micropiles, even though the standards do not restrict the cement type to use. These elements are frequently exposed to the sulphates present in soils. The purpose of this research is to study the effects in the very long-term (until 600 days) of sulphate attack in the microstructure of micropiles grouts, prepared with ordinary Portland cement, fly ash and slag commercial cements, continuing a previous work, in which these effects were studied in the short-term. The microstructure changes have been analysed with the non-destructive impedance spectroscopy technique, mercury intrusion porosimetry and the "Wenner" resistivity test. The mass variation and the compressive strength have also been studied. The impedance spectroscopy has been the most sensitive technique for following the sulphate attack process. Considering the results obtained, micropiles grouts with slag and fly ash, exposed to an aggressive medium with high content of sulphates, have shown good behaviour in the very long-term (600 days) compared to grouts made with OPC.

  2. Long-Term Behaviour of Fly Ash and Slag Cement Grouts for Micropiles Exposed to a Sulphate Aggressive Medium

    PubMed Central

    Ortega, José Marcos; Esteban, María Dolores; Rodríguez, Raúl Rubén; Pastor, José Luis; Ibanco, Francisco José; Sánchez, Isidro; Climent, Miguel Ángel

    2017-01-01

    Nowadays, one of the most popular ways to get a more sustainable cement industry is using additions as cement replacement. However, there are many civil engineering applications in which the use of sustainable cements is not extended yet, such as special foundations, and particularly micropiles, even though the standards do not restrict the cement type to use. These elements are frequently exposed to the sulphates present in soils. The purpose of this research is to study the effects in the very long-term (until 600 days) of sulphate attack in the microstructure of micropiles grouts, prepared with ordinary Portland cement, fly ash and slag commercial cements, continuing a previous work, in which these effects were studied in the short-term. The microstructure changes have been analysed with the non-destructive impedance spectroscopy technique, mercury intrusion porosimetry and the “Wenner” resistivity test. The mass variation and the compressive strength have also been studied. The impedance spectroscopy has been the most sensitive technique for following the sulphate attack process. Considering the results obtained, micropiles grouts with slag and fly ash, exposed to an aggressive medium with high content of sulphates, have shown good behaviour in the very long-term (600 days) compared to grouts made with OPC. PMID:28772958

  3. Kinetic sorption modelling of Cu, Ni, Zn, Pb and Cr ions to pine bark and blast furnace slag by using batch experiments.

    PubMed

    Nehrenheim, E; Gustafsson, J P

    2008-04-01

    Storm water and landfill leachate can both contain significant amounts of toxic metals such as Zn, Cu, Pb, Cr and Ni. Pine bark and blast furnace slag are both residual waste products that have shown a large potential for metal removal from contaminated water. There are however many variables that must be optimized in order to achieve efficient metal retention. One of these variables is the time of which the solution is in contact with each unit of filter material. Metal sorption was studied in two laboratory experiments to improve the knowledge of the effects of contact time. The results showed that pine bark was generally more efficient than blast furnace slag when the metal concentrations were relatively small, whereas blast furnace slag sorbed most metals to a larger extent at increased metal loads. In addition, sorption to blast furnace slag was found to be faster than metal binding to pine bark. A pseudo-second-order kinetic model was able to describe the data well within 1000 s of reaction time.

  4. Self-degradable Slag/Class F Fly Ash-Blend Cements

    SciTech Connect

    Sugama, T.; Warren, J.; Butcher, T.; Lance Brothers; Bour, D.

    2011-03-01

    Self-degradable slag/Class F fly ash blend pozzolana cements were formulated, assuming that they might serve well as alternative temporary fracture sealers in Enhanced Geothermal System (EGS) wells operating at temperatures of {ge} 200 C. Two candidate formulas were screened based upon material criteria including an initial setting time {ge} 60 min at 85 C, compressive strength {ge} 2000 psi for a 200 C autoclaved specimen, and the extent of self-degradation of cement heated at {ge} 200 C for it was contacted with water. The first screened dry mix formula consisted of 76.5 wt% slag-19.0 wt% Class F fly ash-3.8 wt% sodium silicate as alkali activator, and 0.7 wt% carboxymethyl cellulose (CMC) as the self-degradation promoting additive, and second formula comprised of 57.3 wt% slag, 38.2 wt% Class F fly ash, 3.8 wt% sodium silicate, and 0.7 wt% CMC. After mixing with water and autoclaving it at 200 C, the aluminum-substituted 1.1 nm tobermorite crystal phase was identified as hydrothermal reaction product responsible for the development of a compressive strength of 5983 psi. The 200 C-autoclaved cement made with the latter formula had the combined phases of tobermorite as its major reaction product and amorphous geopolymer as its minor one providing a compressive strength of 5271 psi. Sodium hydroxide derived from the hydrolysis of sodium silicate activator not only initiated the pozzolanic reaction of slag and fly ash, but also played an important role in generating in-situ exothermic heat that significantly contributed to promoting self-degradation of cementitious sealers. The source of this exothermic heat was the interactions between sodium hydroxide, and gaseous CO{sub 2} and CH{sub 3}COOH by-products generated from thermal decomposition of CMC at {ge} 200 C in an aqueous medium. Thus, the magnitude of this self-degradation depended on the exothermic temperature evolved in the sealer; a higher temperature led to a sever disintegration of sealer. The exothermic

  5. Effect of Metakaolin and Slag blended Cement on Corrosion Behaviour of Concrete

    NASA Astrophysics Data System (ADS)

    Borade, Anita N.; Kondraivendhan, B.

    2017-06-01

    The present paper is aimed to investigate the influence of Metakaolin (MK) and Portland slag Cement (PSC) on corrosion behaviour of concrete. For this purpose, Ordinary Portland Cement (OPC) was replaced by 15% MK by weight and readymade available PSC were used. The standard concrete specimens were prepared for both compressive strength and half- cell potential measurement. For the aforesaid experiments, the specimens were cast with varying water to binder ratios (w/b) such as 0.45, 0.5 and 0.55 and exposed to 0%, 3%, 5% and 7.5% of sodium chloride (NaCl) solution. The specimens were tested at wide range of curing ages namely 7, 28, 56, 90 and 180 days. The effects of MK, w/b ratio, age, and NaCl exposure upon concrete were demonstrated in this investigation along with the comparison of results of both MK and PSC concrete were done. It was also observed that concrete with MK shows improved performance as compared to concrete with PSC.

  6. Characterization of ferruginous cements related with weathering of slag in a temperate anthropogenic beachrock.

    PubMed

    Arrieta, Nikole; Iturregui, Ane; Martínez-Arkarazo, Irantzu; Murelaga, Xabier; Baceta, Juan Ignacio; de Diego, Alberto; Olazabal, María Ángeles; Madariaga, Juan Manuel

    2017-03-01

    This work outlines a temperate latitude beachrock occurrence, which represents the legacy of heavy anthropogenic environmental disturbance. The units contain high amounts of slag and iron-rich wastes derived from metallurgical activities that attest the impact of the past industrial development on such coastal systems. The exposition of the anthropogenic wastes to weathering processes, such as the influence of marine aerosols and the chemical attack of acid gases like the SOx coming from the nearby urban-industrial atmosphere, gave rise to the formation of early diagenetic ferruginous cements. A new analytical methodology based on the combination of micro-Raman spectroscopy (MRS), Raman chemical imaging, SEM-EDS and the Structural and Chemical Analyzer (SCA, an emerging system that hyphenates micro-Raman and SEM-EDS), was applied for the first time to characterize the ferruginous cements. The MRS analyses revealed Fe(2+)/Fe(3+) oxides and oxyhydroxides, CaCO3 polymorphs and less frequently silicates. The Fe mineral species detected were hydrated goethite, hematite, magnetite, magnesioferrite, lepidocrocite and goethite. Complementary Raman imaging, SEM-EDS and SCA analyses unraveled the preferential distribution of hydrated goethite. The identified iron mineral phases are weathering sub-products of hematite commonly derived from atmospheric/aqueous leaching processes triggered by the chemical attack of the acid gases. EDS showed the existence of other elements such as Si, Mg, Cl, Na, Al, K and sporadically S that indicated the importance of permeability, atmospheric deposition and the acid attack. Additionally, calcite and gypsum minerals also evidenced the action of meteoric waters, dry deposition processes or the attack of SOx acid gases. The presence of such compounds is modifying the cement stratigraphy and suggests that the dissolution of carbonates is currently taking place. Those facts influence the erosive susceptibility and the release of the anthropogenic

  7. Transition of Blast Furnace Slag from Silicate Based to Aluminate Based: Sulfide Capacity

    NASA Astrophysics Data System (ADS)

    Yan, Zhiming; Lv, Xuewei; Pang, Zhengde; He, Wenchao; Liang, Dong; Bai, Chenguang

    2017-10-01

    The effect of Al2O3 and Al2O3/SiO2 ratio on the sulfide capacity of the molten aluminosilicate CaO-SiO2-Al2O3-MgO-TiO2 slag system with high Al2O3 content was measured at 1773 K (1500 °C) using a metal-slag equilibration method. The sulfide capacity between silicate-based and aluminate-based slag was also compared based on the thermodynamic analysis and structural characteristics of melts. At a fixed CaO/SiO2 ratio of 1.20, the sulfide capacity decreases with increasing Al2O3 content primarily due to the decrease of free oxygen (FO) and the activity of O2-. Increasing the Al2O3/SiO2 ratio from 0.47 to 0.79 causes a significant increase in the sulfide capacity of the slags, and a slight increase is found when the Al2O3/SiO2 ratio is more than 0.79. The effect of the substitution of silica by alumina on the sulfide capacity of the slags was not only due to an increase in the activity of basic oxides ( a_{{{O}^{2 - } }} ) but also to a decrease in the stability of sulfide ( γ_{{{S}^{2 - } }} ). Moreover, a_{{{O}^{2 - } }} and γ_{{{S}^{2 - } }} increase in a similar degree, and the weaker binding electronegativity of Al3+ with oxygen atoms results in a slight increase in the final sulfide capacity in the aluminate-based slag system with Al2O3 ↔ SiO2 substitution. Five different sulfide capacity models were employed to predict the sulfide capacity, and the iso-sulfide capacity distribution diagram based on the Young's model was obtained in the high Al2O3 corner of the diagram.

  8. [Evaluation of the migration of contaminants from building materials produced on the base of blast-furnace slags].

    PubMed

    Pugin, K G; Vaysman, Ya I

    2014-01-01

    There is experimentally established the change of the migratory activity of pollutants from building materials produced from blast furnace slag throughout their life cycle in the form of a nonlinear wave-like nature as there are appeared newly opened surfaces of a contact with aggressive waters in the process of gradual crushing of materials as a result of destructive mechanical effects on him and corrosive waters with varying pH values. There are established regularities of the migration activity ofpollutants (on the example of heavy metals) as directly dependent on the newly opening surface of the contact of the material with water having a various pH value. There is shown an expediency of introduction of alterations in the procedure for sanitary hygienic assessment of building materials with the addition of industrial waste (Methodical Instructions 2.1.674-97), allowing to take into account the migration of contaminants from them throughout the life cycle.

  9. Recycling ground granulated blast furnace slag as cold bonded artificial aggregate partially used in self-compacting concrete.

    PubMed

    Gesoğlu, Mehmet; Güneyisi, Erhan; Mahmood, Swara Fuad; Öz, Hatice Öznur; Mermerdaş, Kasım

    2012-10-15

    Ground granulated blast furnace slag (GGBFS), a by-product from iron industry, was recycled as artificial coarse aggregate through cold bonding pelletization process. The artificial slag aggregates (ASA) replaced partially the natural coarse aggregates in production of self-compacting concrete (SCC). Moreover, as being one of the most widely used mineral admixtures in concrete industry, fly ash (FA) was incorporated as a part of total binder content to impart desired fluidity to SCCs. A total of six concrete mixtures having various ASA replacement levels (0%, 20%, 40%, 60%, and 100%) were designed with a water-to-binder (w/b) ratio of 0.32. Fresh properties of self-compacting concretes (SCC) were observed through slump flow time, flow diameter, V-funnel flow time, and L-box filling height ratio. Compressive strength of hardened SCCs was also determined at 28 days of curing. It was observed that increasing the replacement level of ASA resulted in decrease in the amount of superplasticizer to achieve a constant slump flow diameter. Moreover, passing ability and viscosity of SCC's enhanced with increasing the amount of ASA in the concrete. The maximum compressive strength was achieved for the SCC having 60% ASA replacement. Copyright © 2012 Elsevier B.V. All rights reserved.

  10. Two-way Valorization of Blast Furnace Slag: Synthesis of Precipitated Calcium Carbonate and Zeolitic Heavy Metal Adsorbent.

    PubMed

    Georgakopoulos, Evangelos; Santos, Rafael M; Chiang, Yi Wai; Manovic, Vasilije

    2017-02-21

    The aim of this work is to present a zero-waste process for storing CO2 in a stable and benign mineral form while producing zeolitic minerals with sufficient heavy metal adsorption capacity. To this end, blast furnace slag, a residue from iron-making, is utilized as the starting material. Calcium is selectively extracted from the slag by leaching with acetic acid (2 M CH3COOH) as the extraction agent. The filtered leachate is subsequently physico-chemically purified and then carbonated to form precipitated calcium carbonate (PCC) of high purity (<2 wt% non-calcium impurities, according to ICP-MS analysis). Sodium hydroxide is added to neutralize the regenerated acetate. The morphological properties of the resulting calcitic PCC are tuned for its potential application as a filler in papermaking. In parallel, the residual solids from the extraction stage are subjected to hydrothermal conversion in a caustic solution (2 M NaOH) that leads to the predominant formation of a particular zeolitic mineral phase (detected by XRD), namely analcime (NaAlSi2O6∙H2O). Based on its ability to adsorb Ni(2+), as reported from batch adsorption experiments and ICP-OES analysis, this product can potentially be used in wastewater treatment or for environmental remediation applications.

  11. Two-way Valorization of Blast Furnace Slag: Synthesis of Precipitated Calcium Carbonate and Zeolitic Heavy Metal Adsorbent

    PubMed Central

    Georgakopoulos, Evangelos; Santos, Rafael M.; Chiang, Yi Wai; Manovic, Vasilije

    2017-01-01

    The aim of this work is to present a zero-waste process for storing CO2 in a stable and benign mineral form while producing zeolitic minerals with sufficient heavy metal adsorption capacity. To this end, blast furnace slag, a residue from iron-making, is utilized as the starting material. Calcium is selectively extracted from the slag by leaching with acetic acid (2 M CH3COOH) as the extraction agent. The filtered leachate is subsequently physico-chemically purified and then carbonated to form precipitated calcium carbonate (PCC) of high purity (<2 wt% non-calcium impurities, according to ICP-MS analysis). Sodium hydroxide is added to neutralize the regenerated acetate. The morphological properties of the resulting calcitic PCC are tuned for its potential application as a filler in papermaking. In parallel, the residual solids from the extraction stage are subjected to hydrothermal conversion in a caustic solution (2 M NaOH) that leads to the predominant formation of a particular zeolitic mineral phase (detected by XRD), namely analcime (NaAlSi2O6∙H2O). Based on its ability to adsorb Ni2+, as reported from batch adsorption experiments and ICP-OES analysis, this product can potentially be used in wastewater treatment or for environmental remediation applications. PMID:28287605

  12. Experimental study of the mechanical stabilization of electric arc furnace dust using fluid cement mortars.

    PubMed

    Ledesma, E F; Jiménez, J R; Ayuso, J; Fernández, J M; Brito, J de

    2017-03-15

    This article shows the results of an experimental study carried out in order to determine the maximum amount of electric arc furnace dust (EAFD) that can be incorporated into fluid cement-based mortars to produce mechanically stable monolithic blocks. The leaching performance of all mixes was studied in order to classify them according to the EU Council Decision 2003/33/EC. Two mortars were used as reference and three levels of EAFD incorporation were tested in each of the reference mortars. As the incorporation ratio of EAFD/cement increases, the mechanical strength decreases. This is due to the greater EAFD/cement and water/cement ratios, besides the presence of a double-hydrated hydroxide of Ca and Zn (CaZn2(OH)6·2H2O) instead of the portlandite phase (Ca(OH)2) in the mixes made with EAFD, as well as non-hydrated tricalcium silicate. A mass ratio of 2:1 (EAFD: cement-based mortar) can be added maintaining a stable mechanical strength. The mechanical stabilization process also reduced the leaching of metals, although it was not able to reduce the Pb concentration below the limit for hazardous waste. The high amount of EAFD mechanically stabilized in this experimental study can be useful to reduce the storage volume required in hazardous waste landfills.

  13. Enhanced humification by carbonated basic oxygen furnace steel slag--I. Characterization of humic-like acids produced from humic precursors.

    PubMed

    Qi, Guangxia; Yue, Dongbei; Fukushima, Masami; Fukuchi, Shigeki; Nie, Yongfeng

    2012-01-01

    Carbonated basic oxygen furnace steel slag (hereinafter referred to as "steel slag") is generated during iron and steel manufacturing and is often classified as waste. The effect of steel slag on humification process was investigated. Catechol, glycine and glucose were used as model humic precursors from degraded biowastes. To verify that humification occurred in the system, humic-like acids (HLAs) were isolated and characterized structurally by elemental analysis, FTIR spectra, solid-state CP-MAS (13)C NMR spectra, and TMAH-Py-GC/MS. Characteristics of the steel slag-HLA were compared with those of HLAs formed in the presence of zeolite and birnessite, and with that of mature compost humic acid. The results showed that steel slag-HLA, like zeolite- and birnessite-HLA, is complex organic material containing prominent aromatic structures. Steel slag substantially accelerated the humification process, which would be highly significant for accelerating the stabilization of biowastes during composting (e.g. municipal solid waste, sewage sludge, and food waste).

  14. Simulation of primary-slag melting behavior in the cohesive zone of a blast furnace, considering the effect of Al{sub 2}O{sub 3}, Fe{sub t}O, and basicity in the sinter ore

    SciTech Connect

    Hino, Mitsutaka; Nagasaka, Tetsuya; Katsumata, Akitoshi; Higuchi, Kenichi; Yamaguchi, Kazuyoshi; Kon-No, Norimitsu

    1999-08-01

    The alumina content in the iron ore imported to Japan is increasing year by year, and some problems in blast furnace operation, due to the use of the high-alumina-containing sinter, have already been reported. In order to clarify the mechanism of the harmful effect of alumina on the blast furnace operation, the behavior of the primary melt, which is formed in the sinter at the cohesive zone of the blast furnace, has been simulated by dripping slag through an iron or oxide funnel. The effects of basicity, Al{sub 2}O{sub 3}, and Fe{sub t}O contents in the five slag systems on the dripping temperature and weight of slag remaining on the funnel have been discussed. It was found that the eutectic melt formed in the sinter would play an important role in the dripping behavior of the slag in the blast furnace through the fine porosity of the reduced iron and ore particles. Al{sub 2}O{sub 3} increased the weight of the slag remaining on the funnel, and its effect became very significant in the acidic and low-Fe{sub t}O-containing slag. It was estimated that the increase of the weight of the slag remaining on the funnel by Al{sub 2}O{sub 3} in the ore could result in a harmful effect on the permeability resistance and an indirect reduction rate of the sinter in the blast furnace.

  15. Neutralization of cement-asbestos waste by melting in an arc-resistance furnace.

    PubMed

    Witek, Jerzy; Kusiorowski, Robert

    2017-08-12

    The paper presents the results of research on asbestos waste disposal by the melting process. The tests were carried out in a laboratory arc-resistance electric furnace. The obtained results showed that the fibrous structure of asbestos contained in cement-asbestos waste was completely destroyed. This led to the formation of new mineral phases without dangerous properties. The melting test was conducted on raw cement-asbestos samples without any additives and with a content of mineral compounds, the aim of which was to support the melting process. The additives were selected among others on the basis of the computer simulation results carried out using FactSage database computing system. The research results indicate that the melting process of asbestos wastes is a potential and interesting method of neutralizing hazardous asbestos waste, which allows for further treatment and material recycling. Copyright © 2017 Elsevier Ltd. All rights reserved.

  16. Steel foundry electric arc furnace dust management: stabilization by using lime and Portland cement.

    PubMed

    Salihoglu, Guray; Pinarli, Vedat

    2008-05-30

    The purpose of this study was to determine an appropriate treatment for steel foundry electric arc furnace dust (EAFD) prior to permanent disposal. Lime and Portland cement (PC)-based stabilization was applied to treat the EAFD that contains lead and zinc above the landfilling limits, and is listed by USEPA as hazardous waste designation K061 and by EU as 10 02 07. Three types of paste samples were prepared with EAFD content varying between 0 and 90%. The first type contained the EAFD and Portland cement, the second contained the EAFD, Portland cement, and lime, and the third contained the EAFD and lime. All the samples were subjected to toxicity characteristics leaching procedure (TCLP) after an air-curing period of 28 days. pH changes were monitored and acid neutralization capacity of the samples were examined. Treatment effectiveness was evaluated in terms of reducing the heavy metal leachability to the levels below the USEPA landfilling criteria. An optimum composition for the EAFD stabilization was formulated as 30% EAFD +35% lime +35% Portland cement to achieve the landfilling criteria. The pH interval, where the solubility of the heavy metals in the EAFD was minimized, was found to be between 8.2 and 9.4.

  17. Transition of Blast Furnace Slag from Silicates-Based to Aluminates-Based: Viscosity

    NASA Astrophysics Data System (ADS)

    Yan, Zhiming; Lv, Xuewei; Liang, Dong; Zhang, Jie; Bai, Chenguang

    2016-05-01

    The effect of Al2O3 and the Al2O3/SiO2(A/S) ratio on the viscosity of the CaO-SiO2-Al2O3-MgO-TiO2 slag system was studied in the present work. At a fixed CaO/SiO2(C/S) ratio of 1.20, 9 mass pct MgO, and 1 mass pct TiO2, the viscosity increases with an increase in Al2O3 content at a range of 16 to 24 mass pct due to the polymerization of the aluminosilicate structures, while it decreases when the Al2O3 is higher than 24 mass pct, which means that Al2O3 acts as a network modifier at higher content. Increasing A/S from 0.47 to 0.92 causes a slight decrease in viscosity of the slags and has an opposite effect when A/S is more than 0.92. The free running temperature increases with the Al2O3 content and appears to show a peak at an A/S ratio of 0.92. The change of the apparent activation energy is in accordance with the change of viscosity. When Al2O3 content is more than 24 mass pct with low SiO2, CaO content ranges from 35 to 45 mass pct, and the slag transform from silicates-based to aluminates-based can still get a good operation region. Four different viscosity models were employed to predict the viscosity and RIBOUD's model was found to be the best in predicting the viscosity by comparing the estimated viscosity with the measured viscosity.

  18. Transition of Blast Furnace Slag from Silicates-Based to Aluminates-Based: Viscosity

    NASA Astrophysics Data System (ADS)

    Yan, Zhiming; Lv, Xuewei; Liang, Dong; Zhang, Jie; Bai, Chenguang

    2017-04-01

    The effect of Al2O3 and the Al2O3/SiO2(A/S) ratio on the viscosity of the CaO-SiO2-Al2O3-MgO-TiO2 slag system was studied in the present work. At a fixed CaO/SiO2(C/S) ratio of 1.20, 9 mass pct MgO, and 1 mass pct TiO2, the viscosity increases with an increase in Al2O3 content at a range of 16 to 24 mass pct due to the polymerization of the aluminosilicate structures, while it decreases when the Al2O3 is higher than 24 mass pct, which means that Al2O3 acts as a network modifier at higher content. Increasing A/S from 0.47 to 0.92 causes a slight decrease in viscosity of the slags and has an opposite effect when A/S is more than 0.92. The free running temperature increases with the Al2O3 content and appears to show a peak at an A/S ratio of 0.92. The change of the apparent activation energy is in accordance with the change of viscosity. When Al2O3 content is more than 24 mass pct with low SiO2, CaO content ranges from 35 to 45 mass pct, and the slag transform from silicates-based to aluminates-based can still get a good operation region. Four different viscosity models were employed to predict the viscosity and RIBOUD's model was found to be the best in predicting the viscosity by comparing the estimated viscosity with the measured viscosity.

  19. Properties of steel foundry electric arc furnace dust solidified/stabilized with Portland cement.

    PubMed

    Salihoglu, Guray; Pinarli, Vedat; Salihoglu, Nezih Kamil; Karaca, Gizem

    2007-10-01

    Electric arc furnace dust from steel production is generated in considerable amounts worldwide and needs to be treated as hazardous waste. The aim of this study was to investigate the properties of electric arc furnace dust solidified/stabilized by using Portland cement. Mortar and paste samples were prepared with varying waste-to-binder ratios between 0% and 90%. A comprehensive experimental program was designed including XRF characterization, setting time, unconfined compressive strength, and toxicity characteristics leaching procedure (TCLP), synthetic precipitation leaching procedure (SPLP), and acid neutralization capacity (ANC) tests. The results were evaluated in order to determine if the solidified /stabilized product can be disposed of at a landfill site with domestic waste or at a segregated landfill. The effect of using sand on S/S performance was also investigated. The results indicated that the solidification /stabilization process using PC helps the heavy metals to be bound in the cement matrix, but the TCLP leaching results exceeded the EPA landfilling limits. The SPLP leaching results conformed to the limits implying that the waste or S/S products can be disposed of at a segregated landfill; however the low ANC of the S/S products reveals that there may be leaching in the long-term. The sand used in the mortar samples adversely affected the S/S performance, causing higher heavy metal leaching levels, and lower pH levels in the leachate after the TCLP extraction than those measured in the leachate of the paste samples.

  20. Simultaneous removal of Ni(II), As(III), and Sb(III) from spiked mine effluent with metakaolin and blast-furnace-slag geopolymers.

    PubMed

    Luukkonen, Tero; Runtti, Hanna; Niskanen, Mikko; Tolonen, Emma-Tuulia; Sarkkinen, Minna; Kemppainen, Kimmo; Rämö, Jaakko; Lassi, Ulla

    2016-01-15

    The mining industry is a major contributor of various toxic metals and metalloids to the aquatic environment. Efficient and economical water treatment methods are therefore of paramount importance. The application of natural or low-cost sorbents has attracted a great deal of interest due to the simplicity of its process and its potential effectiveness. Geopolymers represent an emerging group of sorbents. In this study, blast-furnace-slag and metakaolin geopolymers and their raw materials were tested for simultaneous removal of Ni(II), As(III) and Sb(III) from spiked mine effluent. Blast-furnace-slag geopolymer proved to be the most efficient of the studied materials: the experimental maximum sorption capacities for Ni, As and, Sb were 3.74 mg/g, 0.52 mg/g, and 0.34 mg/g, respectively. Although the capacities were relatively low due to the difficult water matrix, 90-100% removal of Ni, As, and Sb was achieved when the dose of sorbent was increased appropriately. Removal kinetics fitted well with the pseudo-second-order model. Our results indicate that geopolymer technology could offer a simple and effective way to turn blast-furnace slag to an effective sorbent with a specific utilization prospect in the mining industry.

  1. Two-stage high temperature sludge gasification using the waste heat from hot blast furnace slags.

    PubMed

    Sun, Yongqi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2015-12-01

    Nowadays, disposal of sewage sludge from wastewater treatment plants and recovery of waste heat from steel industry, become two important environmental issues and to integrate these two problems, a two-stage high temperature sludge gasification approach was investigated using the waste heat in hot slags herein. The whole process was divided into two stages, i.e., the low temperature sludge pyrolysis at ⩽ 900°C in argon agent and the high temperature char gasification at ⩾ 900°C in CO2 agent, during which the heat required was supplied by hot slags in different temperature ranges. Both the thermodynamic and kinetic mechanisms were identified and it was indicated that an Avrami-Erofeev model could best interpret the stage of char gasification. Furthermore, a schematic concept of this strategy was portrayed, based on which the potential CO yield and CO2 emission reduction achieved in China could be ∼1.92∗10(9)m(3) and 1.93∗10(6)t, respectively.

  2. Synthesis of highly effective absorbents with waste quenching blast furnace slag to remove Methyl Orange from aqueous solution.

    PubMed

    Gao, Hongyu; Song, Zhenzhen; Zhang, Weijun; Yang, Xiaofang; Wang, Xuan; Wang, Dongsheng

    2017-03-01

    Water quenching blast furnace slag (WQBFS) is widely produced in the blast furnace iron making process. It is mainly composed of CaO, MgO, Al2O3, and SiO2 with low contents of other metal elements such as Fe, Mn, Ti, K and Na. In this study, WQBFS was treated with grinding, hydrochloric acid acidification, filtration, filtrate extraction by alkali liquor and a hydration reaction. Then BFS micropowder (BFSMP), BFS acidified solid (BFSAS) and BFS acid-alkali precipitate (BFSAP) were obtained, which were characterized by X-ray diffraction, scanning electron microscopy, X-ray fluorescence and Brunauer-Emmet-Teller (BET) specific surface area. The decoloration efficiency for Methyl Orange (MO) was used to evaluate the adsorptive ability of the three absorbents. The effects of adsorptive reaction conditions (pH and temperature of solution, reaction time, sorbent dosage and initial concentration) on MO removal were also investigated in detail. The results indicated that BFSAP performed better in MO removal than the other two absorbents. When the pH value of MO solutions was in the range 3.0-13.0, the degradation efficiency of a solution with initial MO concentration of 25mg/L reached 99.97% for a reaction time of 25min at 25°C. The maximum adsorption capacity of BFSAP for MO was 167mg/g. Based on optimized experiments, the results conformed with the Langmuir adsorption isotherm and pseudo-second-order kinetics. Among inorganic anions, SO4(2-) and PO4(3-) had significant inhibitory effects on MO removal in BFSAP treatment due to ion-exchange adsorption. Copyright © 2016. Published by Elsevier B.V.

  3. Manganese-cerium oxide (MnOx-CeO2) catalysts supported by titanium-bearing blast furnace slag for selective catalytic reduction of nitric oxide with ammonia at low temperature.

    PubMed

    Xu, Yifan; Liu, Rong; Ye, Fei; Jia, Feng; Ji, Lingchen

    2017-08-01

    A series of manganese-cerium oxide (MnOx-CeO2) catalysts supported by Ti-bearing blast furnace slag were prepared by wet impregnation and used for low-temperature selective catalytic reduction (SCR) of NO with NH3. The slag-based catalyst exhibited high nitrogen oxide removal (deNOx) activity and wide effective temperature range. Under the condition of NO = 500 ppm, NH3 = 500 ppm, O2 = 7-8 vol%, and total flow rate = 1600 mL/min, the Mn-Ce/Slag catalyst exhibited a NO conversion higher than 95% in the range of 180-260 °C. The activity of Mn/Slag catalysts was greatly enhanced with the addition of CeO2. The results indicated that Ti-bearing blast furnace slag had suitable phase composition as good support of SCR catalyst. Ti-bearing blast furnace slag is a kind of industrial waste in China. Much slag was underused and piling up, which could cause many environmental issues, such as enormous waste of titanium and groundwater and soil contamination by heavy metals in leachates. The utilization of slag as the support of SCR catalyst will not only make use of solid waste but also cut down the NOx emitted from power plant.

  4. The Characterization of Fixation of Ba, Pb, and Cu in Alkali-Activated Fly Ash/Blast Furnace Slag Matrix

    PubMed Central

    Koplík, Jan; Kalina, Lukáš; Másilko, Jiří; Šoukal, František

    2016-01-01

    The fixation of heavy metals (Ba, Cu, Pb) in an alkali-activated matrix was investigated. The matrix consisted of fly ash and blast furnace slag (BFS). The mixture of NaOH and Na-silicate was used as alkaline activator. Three analytical techniques were used to describe the fixation of heavy metals—X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS), and X-ray powder diffraction (XRD). All heavy metals formed insoluble salts after alkaline activation. Ba was fixed as BaSO4, and only this product was crystalline. EDS mapping showed that Ba was cumulated in some regions and formed clusters. Pb was present in the form of Pb(OH)2 and was dispersed throughout the matrix on the edges of BFS grains. Cu was fixed as Cu(OH)2 and also was cumulated in some regions and formed clusters. Cu was present in two different chemical states; apart from Cu(OH)2, a Cu–O bond was also identified. PMID:28773655

  5. Preparation of a new sorbent with hydrated lime and blast furnace slag for phosphorus removal from aqueous solution.

    PubMed

    Gong, Guozhuo; Ye, Shufeng; Tian, Yajun; Wang, Qi; Ni, Jiandi; Chen, Yunfa

    2009-07-30

    The removal of dissolvable inorganic phosphate (H(2)PO(4)(-)) by sorbents prepared from hydrated lime (HL) and blast furnace slag (BFS) was fundamentally studied by an orthogonal experiment design. Based on statistic analysis, it is revealed that the weight ratio of BFS/HL is the most significant variable, and an optimized preparation condition is figured out. With the increase of HL content, the adsorption capacity increases, suggesting that the HL plays the important role in the removal process in the gross. However, in the lower HL content, it is interesting that the adsorption capacity of as-prepared sorbents exceed the sum of the capacities of the same ratio of BFS and HL. The further analysis indicate the excess capacities linearly depend on the specific surface area of sorbents, suggesting that the removal of H(2)PO(4)(-) is closely related with the microstructure of sorbents in the lower HL content, according to the characterization with SEM, XRD and pore analysis. Additionally, an adsorption model and kinetic are discussed in this paper.

  6. Reductive solidification/stabilization of chromate in municipal solid waste incineration fly ash by ascorbic acid and blast furnace slag.

    PubMed

    Zhou, Xian; Zhou, Min; Wu, Xian; Han, Yi; Geng, Junjun; Wang, Teng; Wan, Sha; Hou, Haobo

    2017-09-01

    Fly ash is a hazardous byproduct of municipal solid waste incineration (MSWI). Cementitious material that is based on ground-granulated blast furnace slag (GGBFS) has been tested and proposed as a binder to stabilize Pb, Cd, and Zn in MSWI fly ash (FA). Cr, however, still easily leaches from MSWI FA. Different reagents, such as ascorbic acid (VC), NaAlO2, and trisodium salt nonahydrate, were investigated as potential Cr stabilizers. The results of the toxicity characteristic leaching procedure (TCLP) showed that VC significantly improved the stabilization of Cr via the reduction of Cr(VI) to Cr(III). VC, however, could interfere with the hydration process. Most available Cr was transformed into stable Cr forms at the optimum VC content of 2 wt%. Cr leaching was strongly pH dependent and could be represented by a quintic polynomial model. The results of X-ray diffraction and scanning electron microscopy-energy dispersive analysis revealed that hollow spheres in raw FA were partially filled with hydration products, resulting in the dense and homogeneous microstructure of the solidified samples. The crystal structures of C-S-H and ettringite retained Zn and Cr ions. In summary, GGBFS-based cementitious material with the low addition of 2 wt% VC effectively immobilizes Cr-bearing MSWI FA. Copyright © 2017. Published by Elsevier Ltd.

  7. High calcium fly ash geopolymer stabilized lateritic soil and granulated blast furnace slag blends as a pavement base material.

    PubMed

    Phummiphan, Itthikorn; Horpibulsuk, Suksun; Rachan, Runglawan; Arulrajah, Arul; Shen, Shui-Long; Chindaprasirt, Prinya

    2018-01-05

    Granulated Blast Furnace Slag (GBFS) was used as a replacement material in marginal lateritic soil (LS) while class C Fly Ash (FA) was used as a precursor for the geopolymerization process to develop a low-carbon pavement base material at ambient temperature. Unconfined Compression Strength (UCS) tests were performed to investigate the strength development of geopolymer stabilized LS/GBFS blends. Scanning Electron Microscopy and X-ray Diffraction analysis were undertaken to examine the role of the various influencing factors on UCS development. The influencing factors studied included GBFS content, Na2SiO3:NaOH ratio (NS:NH) and curing time. The 7-day soaked UCS of FA geopolymer stabilized LS/GBFS blends at various NS:NH ratios tested was found to satisfy the specifications of the Thailand national road authorities. The GBFS replacement was found to be insignificant for the improvement of the UCS of FA geopolymer stabilized LS/GBFS blends at low NS:NH ratio of 50:50. Microstructural analysis indicated the coexistence of Calcium Silicate Hydrate (CSH) and Sodium Alumino Silicate Hydrate products in FA geopolymer stabilized LS/GBFS blends. This research enables GBFS, which is traditionally considered as a waste material, to be used as a replacement and partially reactive material in FA geopolymer pavement applications. Copyright © 2017 Elsevier B.V. All rights reserved.

  8. A Study on the Properties of Carbon Black Mortar Using Granulated Blast Furnace Slag and Polymer.

    PubMed

    Jang, Hong-Seok; Jeon, Ui-Hyeon; So, Seung-Young

    2015-11-01

    White Portland Cement (WPC) and inorganic pigment have been used in colored concrete, but there are some physical problems such as increases in efflorescence, and poor workability and low economics. The aim of this study was to investigate the effects of GBFS and polymer (methyl cellulose) on the physical properties of carbon black mortar. For this purpose, a flow test, compressive strength test and color evaluation and was carried out on cement mortar mixed with polymer by changing the proportion of cement and ratio of GBFS. The results show that the addition of polymer influences significantly the color value efficiency in colored mortar. This is due to the reduction of overall amount of micro pore. This polymer films prevent the transport of soluble calcium towards the surface, and decreases efflorescence. And the flow of colored mortar was increased in proportion to the addition rate of the GBFS. In addition the strength of colored mortars with GBFS at the long-term aged (after 28 days) was higher than that of the general WPC mortar, although its strength was developed slowly at the early ages.

  9. Impact of carbon dioxide on the immobilization potential of cemented wastes: Chromium

    SciTech Connect

    Macias, A.; Kindness, A.; Glasser, F.P.

    1997-02-01

    Portland cement and blended cements containing blast furnace slag afford both physical and chemical immobilization of chromium. Chromium occurs in aqueous solutions in two oxidation states, Cr(III) and Cr(VI). Slag-containing cements are very effective at removing Cr(VI) from the internal pore fluid, probably by reducing Cr(VI) to less soluble Cr(III). Carbon dioxide attack, or carbonation, is probably the most common form of concrete environmental attack and it promotes changes to the cement chemical composition and physical properties that can affect the long-term retention of heavy metals. In the present paper the effect of carbonation on the immobilization of Cr(III) and Cr(VI) has been studied in both Portland cements and blended cements containing blast furnace slag. The results show that although Portland cements matrices are more resistant to carbonation than slag-containing cement matrices, the increase of chromium content in pore solution is more marked for Portland matrices. After 60 days the pore fluid of carbonated Portland cement spiked with 50,000 ppm Cr(III) or Cr(VI) contains 20 or 40,000 ppm respectively, whereas after carbonation of slag blends for the same time, the corresponding pore fluid Cr contents are 1 and 16,000 ppm respectively.

  10. EFFECT OF QUARTZ/MULLITE BLEND CERAMIC ADDITIVE ON IMPROVING RESISTANCE TO ACID OF SODIUM SILICATE-ACTIVATED SLAG CEMENT. CELCIUS BRINE.

    SciTech Connect

    SUGAMA, T.; BROTHERS, L.E.; VAN DE PUTTE, T.R.

    2006-06-01

    We evaluated the usefulness of manufactured quartz/mullite blend (MQMB) ceramic powder in increasing the resistance to acid of sodium silicate-activated slag (SSAS) cementitious material for geothermal wells. A 15-day exposure to 90{sup o} CO{sub 2}-laden H{sub 2}SO{sub 4} revealed that the MQMB had high potential as an acid-resistant additive for SSAS cement. Two factors, the appropriate ratio of slag/MQMB and the autoclave temperature, contributed to better performance of MQMB-modified SSAS cement in abating its acid erosion. The most effective slag/MQMB ratio in minimizing the loss in weight by acid erosion was 70/30 by weight. For autoclave temperature, the loss in weight of 100 C autoclaved cement was a less than 2%, but at 300 C it was even lower. Before exposure to acid, the cement autoclaved at 100 C was essentially amorphous; increasing the temperature to 200 C led to the formation of crystalline analcime in the zeolitic mineral family during reactions between the mullite in MQMB and the Na from sodium silicate. In addition, at 300 C, crystal of calcium silicate hydrate (1) (CSH) was generated in reactions between the quartz in MQMB and the activated slag. These two crystalline phases (CSH and analcime) were responsible for densifying the autoclaved cement, conveying improved compressive strength and minimizing water permeability. The CSH was susceptible to reactions with H{sub 2}SO{sub 4}, forming two corrosion products, bassanite and ionized monosilicic acid. However, the uptake of ionized monosilicic acid by Mg dissociated from the activated slag resulted in the formation of lizardite as magnesium silicate hydrate. On the other hand, the analcime was barely susceptible to acid if at all. Thus, the excellent acid resistance of MQMB-modified SSAS cement was due to the combined phases of lizardite and analcime.

  11. Radon emanation from concrete and the influence of using flyash in cement.

    PubMed

    van der Lugt, G; Scholten, L C

    1985-10-01

    In the Netherlands both Portland cement and blast furnace cement (slags from blast furnaces with about 30% Portland cement) are used for concrete. Radon exhalation measurements were carried out on concrete blocks made with these two types of cement and blocks with 15, 25 and 35% of the cement substituted by three different types of flyash. The results show that substituting part of the cement by flyash has no drastic effect on the exhalation rate. For concrete with Portland cement the exhalation rate decreases using flyash with an average radium content. With blast furnace cement a slight increase may be expected. The exhalation of concrete is greater than the sum of the exhalation values of the constituting components. The water in the pores of the concrete plays an essential role in the emanation process.

  12. Influence of slag chemistry on the hydration of alkali-activated blast-furnace slag - Part I: Effect of MgO

    SciTech Connect

    Ben Haha, M.; Lothenbach, B. Le Saout, G.; Winnefeld, F.

    2011-09-15

    The hydration and the microstructure of three alkali activated slags (AAS) with MgO contents between 8 and 13 wt.% are investigated. The slags were hydrated in the presence of two different alkaline activators, NaOH and Na{sub 2}SiO{sub 3}.5H{sub 2}O (WG). Higher MgO content of the slag resulted in a faster reaction and higher compressive strengths during the first days. The formation of C(- A)-S-H and of a hydrotalcite-like phase was observed in all samples by X-ray diffraction (XRD), thermal analysis (TGA) and scanning electron microscopy (SEM) techniques. Increasing the MgO content of the slag from 8 to 13% increased the amount of hydrotalcite and lowered the Al uptake by C-S-H resulting in 9% higher volume of the hydrates and a 50 to 80% increase of the compressive strength after 28 days and longer for WG activated slag pastes. For NaOH activated slags only a slight increase of the compressive strength was measured.

  13. Study of The Maximum Uptake Capacity on Various Sizes of Electric Arc Furnace Slag in Phosphorus Aqueous Solutions

    NASA Astrophysics Data System (ADS)

    Afnizan, W. M. W.; Hamdan, R.; Othman, N.

    2016-07-01

    The high content of uncontrolled phosphorus concentration in wastewater has emerged as a major problem recently. The excessive amount of phosphorus that is originated from domestic waste, unproper treated waste from septic tanks, as well as agricultural activities have led to the eutrophication problem. Therefore, a laboratory experiment was initiated to evaluate the potential of the Electric Arc Furnace Slag (EAFS), a by-product waste from steel making industry in removing phosphorus concentrations in aqueous solutions. In this work several particle sizes ranging from (9.5-12.4 mm, 12.5-15.9 mm, 16.0-19.9 mm, 20.0-24.9 mm, 25-37.4 mm) with a known weight (20±0.28 g, 40±0.27 g, 60±0.30 g, 80±0.29 g and 100±0.38 g) were used to study the effect of different particle sizes towards phosphorus removal. Each particle size of EAFS was shaken in synthetic phosphorus solutions (10 mg/l, 20 mg/l, 30 mg/l, 40 mg/l and 50 mg/l) at a contact time of 2 hours. Final concentrations of phosphorus were sampled and the measurement was made using WESTCO Discrete Analyzer equipment. Results showed that the highest of the maximum uptake capacity of each EAFS particle size distribution achieved at 0.287, 0.313, 0.266, 0.241 and 0.25 mg/g as particle size range was varied from 9.5-12.4 mm to 25-37.4 mm. In conclusion, the maximum uptake capacity of each EAFS mostly was determined to occur at adsorbent weight of 20 to 40 g in most conditions.

  14. Strength, leachability and microstructure characterisation of Na2SiO3-activated ground granulated blast-furnace slag solidified MSWI fly ash.

    PubMed

    Zhang, Dajie; Liu, Wenshi; Hou, Haobo; He, Xinghua

    2007-10-01

    The chemical composition and the leachability of heavy metals in municipal solid waste incinerator (MSWI) fly ash were measured and analysed. For the leachability of unstabilized MSWI fly ash it was found that the concentrations of Pb and Cr exceeded the leaching toxicity standard. Cementitious solidification of the MSWI fly ash by Na2SiO3-activated ground granulated blast-furnace slag (NS) was investigated. Results show that all solidified MSWI fly ash can meet the landfill standards after 28 days of curing. The heavy metals were immobilized within the hydration products such as C-S-H gel and ettringite through physical encapsulation, substitution, precipitation or adsorption mechanisms.

  15. Influence of slag chemistry on the hydration of alkali-activated blast-furnace slag - Part II: Effect of Al{sub 2}O{sub 3}

    SciTech Connect

    Ben Haha, M.; Lothenbach, B. Le Saout, G.; Winnefeld, F.

    2012-01-15

    The hydration and microstructural evolution of three alkali activated slags (AAS) with Al{sub 2}O{sub 3} contents between 7 and 17% wt.% have been investigated. The slags were hydrated in the presence of two different alkaline activators, NaOH and Na{sub 2}SiO{sub 3}{center_dot}5H{sub 2}O. The formation of C(-A)-S-H and hydrotalcite was observed in all samples by X-ray diffraction, thermal analysis and scanning electron microscopy. Higher Al{sub 2}O{sub 3} content of the slag decreased the Mg/Al ratio of hydrotalcite, increased the Al incorporation in the C(-A)-S-H and led to the formation of straetlingite. Increasing Al{sub 2}O{sub 3} content of the slag slowed down the early hydration and a lower compressive strength during the first days was observed. At 28 days and longer, no significant effects of slag Al{sub 2}O{sub 3} content on the degree of hydration, the volume of the hydrates, the coarse porosity or on the compressive strengths were observed.

  16. Characterisation of the sintering behaviour of Waelz slag from electric arc furnace (EAF) dust recycling for use in the clay ceramics industry.

    PubMed

    Quijorna, N; de Pedro, M; Romero, M; Andrés, A

    2014-01-01

    Waelz slag is an industrial by-product from the recovery of electric arc furnace (EAF) dust which is mainly sent to landfills. Despite the different chemical and mineralogical compositions of Waelz slag compared to traditional clays, previous experiments have demonstrated its potential use as a clay substitute in ceramic processes. Indeed, clayey products containing Waelz slag could improve mechanical and environmental performance, fixing most of the metallic species and moreover decreasing the release of some potential pollutants during firing. However, a deeper understanding of the complex phase transformations during its thermal treatment and the connection of this behaviour with the end properties is desirable in order to explain the role that is played by the Waelz slag and its potential contribution to the ceramic process. For this purpose, in the present study, the chemical, mineralogical, thermal and environmental behaviour of both (i) unfired powdered samples, and (ii) pressed specimen of Waelz slag fired up to different temperatures within the typical range of clay based ceramic production, has been studied. The effect of the heating temperature on the end properties of the fired samples has been assessed. In general, an increase of the firing temperature promotes sintering and densification of the products and decreases the open porosity and water absorption which also contributes to the fixation of heavy metals. On the contrary, an increase in the leaching of Pb, Cr and Mo from the fired specimens is observed. This can be attributed to the creation of Fe and Ca molybdates and chromates that are weakly retained in the alkali matrix. On the other side, at temperature above 950 °C a weight gain related to the emission of evolved gases is observed. In conclusion, the firing temperature of the ceramic process is a key parameter that affects not only the technical properties but also strongly affects the leaching behaviour and the process emissions.

  17. Mud to cement technology proven in offshore drilling project

    SciTech Connect

    Javanmardi, K.; Flodberg, K.D. ); Nahm, J.J. )

    1993-02-15

    One problem with conventional cements is the incompatibility of Portland cement and the drilling mud. Expensive preflushes and spacer fluids have been used, often with limited success, to attempt to separate mud and Portland cement effectively. Under downhole conditions, most spacers are ineffective in preventing high viscosities and cement contamination problems which lead to poor primary cement jobs. One solution to this problem is to convert the drilling mud into a cementitious slurry, thereby eliminating the mud/Portland cement incompatibility. The existing mud solidification technologies have received limited acceptance because of high costs, complex design, and difficult field use. Shell Development Co.'s mud solidification technology (Slag-Mix) uses finely ground, granulated blast furnace slag as the cementitious agent. The slurry is activated with predetermined amounts of common alkaline chemicals (caustic or soda ash) and a thinner/retarder, such as lignosulfonate. Slag is only slightly reactive with water. Thus, the slag can be mixed in the mud through the mud hopper. At Auger, the slag was mixed and pumped with a conventional cementing unit. On two other operations (South Timbalier Blocks 295 and 300), the slurry was mixed in the mud pits and pumped down the well with the rig pump, thus eliminating the costs associated with conventional cementing units and services.

  18. Electrorheological effect of Ti-bearing blast furnace slag with different TiC contents at 1500°C

    NASA Astrophysics Data System (ADS)

    Yue, Hong-rui; Jiang, Tao; Zhang, Qiao-yi; Duan, Pei-ning; Xue, Xiang-xin

    2017-07-01

    The electrorheological properties of CaO-SiO2-Al2O3-MgO-TiO2-TiC slags were investigated to enhance understanding of the effect of TiC addition on the viscosity, yield stress, and fluid pattern of Ti-bearing slags in a direct-current electric field. The viscosities and shear stresses of 4wt% and 8wt% TiC slags were found to increase substantially with increasing electric field intensity, whereas virtually no rheological changes were observed in the 0wt% TiC slag. The Herschel-Bulkley model was applied to demonstrate that the fluid pattern of the 4wt% TiC slag was converted from that of a Newtonian fluid to that of a Bingham fluid in response to the applied electric field; and the static yield stress increased linearly with the square of the electric field intensity.

  19. The influence of mineral additives on the strength and porosity of OPC mortar[Ordinary Portland Cement

    SciTech Connect

    Pandey, S.P.; Sharma, R.L.

    2000-01-01

    Mercury intrusion porosimetry study was carried out on samples of ordinary Portland cement mortars made with mineral additives such as fly ash, granulated blast furnace slag, phosphorus furnace slag, limestone, and lime sludge. The total porosity and compressive strength of all the blended cement mortar samples were determined at 7, 18, and 90 days of hydration. The porosity and mean pore diameter were found to increase with the addition of fly ash and slags, although the total pore volume was almost the same. The strength was found to decrease with the increase in porosity, but the extent of decrease in strength was more closely related to slags and fly ash addition than to limestone and lime sludge. Acceleration of the strength development of ordinary Portland cement was also observed with limestone and lime sludge addition.

  20. Effect of Fe2O3 on the crystallization behavior of glass-ceramics produced from naturally cooled yellow phosphorus furnace slag

    NASA Astrophysics Data System (ADS)

    Liu, Hong-pan; Huang, Xiao-feng; Ma, Li-ping; Chen, Dan-li; Shang, Zhi-biao; Jiang, Ming

    2017-03-01

    CaO-Al2O3-SiO2 (CAS) glass-ceramics were prepared via a melting method using naturally cooled yellow phosphorus furnace slag as the main raw material. The effects of the addition of Fe2O3 on the crystallization behavior and properties of the prepared glass-ceramics were studied by differential thermal analysis, X-ray diffraction, and scanning electron microscopy. The crystallization activation energy was calculated using the modified Johnson-Mehl-Avrami equation. The results show that the intrinsic nucleating agent in the yellow phosphorus furnace slag could effectively promote the crystallization of CAS. The crystallization activation energy first increased and then decreased with increasing amount of added Fe2O3. At 4wt% of added Fe2O3, the crystallization activation energy reached a maximum of 676.374 kJ·mol-1. The type of the main crystalline phase did not change with the amount of added Fe2O3. The primary and secondary crystalline phases were identified as wollastonite (CaSiO3) and hedenbergite (CaFe(Si2O6)), respectively.

  1. Blast furnace slag of a ferrosilicon firm in aswan governorate, Upper Egypt, as an adsorbent for the removal of merocyanine dye from its aqueous solution.

    PubMed

    Taha, Gharib Mahmoud; Mosaed, Taghreed Mahmoud

    2010-04-01

    The adsorption potential of the blast furnace slag of a ferrosilicon firm in Aswan Governorate, Egypt, to decolorize aqueous solutions of 3-methyl-1-phenylpyrazol-5-one 4[2] merocyanine dye (1) was investigated at room temperature. The influence of the solution pH, the quantity of adsorbent, the initial concentration of 1, and the applied contact time were studied with the batch technique. The maximum percentage of removal of 1 was observed at pH 4. The adsorption data were better fitted by the Freundlich than by the Langmuir adsorption isotherm model, confirming the formation of monolayers of 1 on the adsorbent surface. Kinetic rate constants and the transient behavior at different initial concentrations of 1 were determined with both the Lagergren pseudo-first-order and the Ho and McKay pseudo-second-order kinetic models. The calculated kinetic parameters revealed that the adsorption of 1 on blast furnace slag followed a second-order chemisorption process.

  2. Mechanism of Vanadium Leaching during Surface Weathering of Basic Oxygen Furnace Steel Slag Blocks: A Microfocus X-ray Absorption Spectroscopy and Electron Microscopy Study.

    PubMed

    Hobson, Andrew J; Stewart, Douglas I; Bray, Andrew W; Mortimer, Robert J G; Mayes, William M; Rogerson, Michael; Burke, Ian T

    2017-07-18

    Basic oxygen furnace (BOF) steelmaking slag is enriched in potentially toxic V which may become mobilized in high pH leachate during weathering. BOF slag was weathered under aerated and air-excluded conditions for 6 months prior to SEM/EDS and μXANES analysis to determine V host phases and speciation in both primary and secondary phases. Leached blocks show development of an altered region in which free lime and dicalcium silicate phases were absent and Ca-Si-H was precipitated (CaCO3 was also present under aerated conditions). μXANES analyses show that V was released to solution as V(V) during dicalcium silicate dissolution and some V was incorporated into neo-formed Ca-Si-H. Higher V concentrations were observed in leachate under aerated conditions than in the air-excluded leaching experiment. Aqueous V concentrations were controlled by Ca3(VO4)2 solubility, which demonstrate an inverse relationship between Ca and V concentrations. Under air-excluded conditions Ca concentrations were controlled by dicalcium silicate dissolution and Ca-Si-H precipitation, leading to relatively high Ca and correspondingly low V concentrations. Formation of CaCO3 under aerated conditions provided a sink for aqueous Ca, allowing higher V concentrations limited by kinetic dissolution rates of dicalcium silicate. Thus, V release may be slowed by the precipitation of secondary phases in the altered region, improving the prospects for slag reuse.

  3. Synthesis of TiO2 visible light catalysts with controllable crystalline phase and morphology from Ti-bearing electric arc furnace molten slag.

    PubMed

    Li, Yang; Liu, Lulu; Guo, Min; Zhang, Mei

    2016-09-01

    TiO2 visible light catalysts with different crystalline phases and morphologies were synthesized from titanium-bearing electric arc furnace molten slag (Ti-bearing EAF slag) by using a simple acidolysis process. The effects of the pH of the HCl solution, liquid to solid ratio (RL/S, HCl solution to the residue ratio, mL/g) and acidolysis time on the micro-morphology and crystalline phase of as-prepared TiO2 photocatalysts were systematically investigated. The results indicated that with decreasing pH in the HCl solution and increasing RL/S, the crystalline phase and micro-morphology of the obtained TiO2 nanostructures tended to transform from anatase type TiO2 with spherical nanoparticle structures to rutile type TiO2 with needle-like nanorod structures. The acidolysis time had little influence on the crystalline phase but great impact on the size of the obtained TiO2. The growth mechanism of TiO2 from Ti-bearing EAF slag during the acidolysis process was also discussed. In addition, the influence of RL/S on the photocatalytic properties of the synthesized nanostructured TiO2 was studied. The results showed that the photodegradation efficiency for Rhodamine B solution could reach 91.00% in 120min when the RL/S was controlled at 50:1. Copyright © 2016. Published by Elsevier B.V.

  4. Pulverized coal firing of aluminum melting furnaces. Final report. [Sulfide capacity of various slags in given temperature range

    SciTech Connect

    Stewart, D.L. Jr.; Dastolfo, L.E. Jr.; DeYoung, D.H.

    1984-04-01

    Significant progress has been achieved in the development of a desulfurizing coal combustion process by the Aluminum Company of America (Alcoa) in a research program funded by the United States Department of Energy. Conceptually, high sulfur coal is burned with additives in a staged cyclone combustor, such that sufficient sulfur to obviate products of combustion (POC) scrubbing is retained in the slag by-product. Bench scale studies conducted during the program have shown that 70% of the sulfur (2.65% sulfur coal) reports to the slag at equilibrium through a 25% addition of iron ore to the coal. Results obtained correlate with published data for similar slag at higher temperatures. In pilot scale combustion tests, equilibrium levels of coal sulfur were retained by the slag (11 to 14%). Equilibrium sulfur capture was limited by low particulate retention and operating temperature higher than optimal. Cost estimates for implementation of the process are included in this report. 28 references, 39 figures, 58 tables.

  5. Phase Equilibrium Studies of CaO-SiO2-MgO-Al2O3 System with Binary Basicity of 1.5 Related to Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Kou, Mingyin; Wu, Shengli; Ma, Xiaodong; Wang, Laixin; Chen, Mao; Cai, Qingwu; Zhao, Baojun

    2016-04-01

    Slags play an important role in blast furnace operation, and their compositions are based on the CaO-SiO2-MgO-Al2O3 quaternary system in many steel companies. The binary basicity (CaO/SiO2 weight ratio) of blast furnace slags, especially primary slag and bosh slag, can be as high as 1.5 or higher. Phase equilibria and liquidus temperatures in the CaO-SiO2-MgO-Al2O3 system with binary basicity of 1.50 are experimentally determined for temperatures in the range 1723 K to 1823 K (1450 °C to 1550 °C). High temperature equilibration, quenching, and electron probe X-ray microanalysis techniques have been used in the present study. The isotherms are obtained in the primary phase fields of Ca2SiO4, melilite, spinel, periclase, and merwinite related to blast furnace slags. Effects of Al2O3, MgO, and binary basicity on liquidus temperatures have been discussed. In addition, extensive solid solutions have been measured for different primary phases and will be used for development and optimization of the thermodynamic database.

  6. The evolution of strength and crystalline phases for alkali-activated ground blast furnace slag and fly ash-based geopolymers

    SciTech Connect

    Oh, Jae Eun; Monteiro, Paulo J.M.; Jun, Ssang Sun; Choi, Sejin; Clark, Simon M.

    2010-02-15

    The increase in strength and evolution of crystalline phases in inorganic polymer cement, made by the alkali activation of slag, Class C and Class F fly ashes, was followed using compressive strength test and synchrotron X-ray diffraction. In order to increase the crystallinity of the product the reactions were carried out at 80 deg. C. We found that hydrotalcite formed in both the alkali-activated slag cements and the fly ash-based geopolymers. Hydroxycancrinite, one member of the ABC-6 family of zeolites, was found only in the fly ash geopolymers. Assuming that the predominantly amorphous geopolymer formed under ambient conditions relates to the crystalline phases found when the mixture is cured at high temperature, we propose that the structure of this zeolitic precursor formed in Na-based high alkaline environment can be regarded as a disordered form of the basic building unit of the ABC-6 group of zeolites which includes poly-types such as hydroxycancrinite, hydroxysodalite and chabazite-Na.

  7. Improving the properties of geopolymer containing oil-contaminated clay, metakaolin, and blast furnace slag by applying nano-SiO2.

    PubMed

    Luo, Huan-Lin; Lin, Deng-Fong; Chen, Shih-Chieh

    2017-07-01

    In this study, geopolymer specimens based on calcined oil-contaminated clays (OCCs), metakaolin replacements of OCCs, and blast furnace slag were manufactured by the addition of nano-SiO2 to improve their properties. The effects of adding 0, 1, 2, or 3% nano-SiO2 on the properties and microstructures of the geopolymer specimens were determined using compressive strength tests, flow tests, setting time tests, scanning electron microscopy (SEM), and silicon nuclear magnetic resonance spectroscopy (Si-NMR). The results showed that the setting time and flowability of the geopolymer specimens decreased and the compressive strength increased as the amount of nano-SiO2 increased. These results were supported by the SEM and Si-NMR assays. This study suggests that the addition of nano-SiO2 was beneficial and improved the properties of the geopolymer specimens containing calcined OCC.

  8. Effects of additives on the phase transformation, occurrence state, and the interface of the Ti component in Ti-bearing blast furnace slag

    NASA Astrophysics Data System (ADS)

    Zhang, Li; Zhang, Wu; Zhang, Ju-hua; Li, Guang-qiang

    2016-09-01

    The influences of additives on the phase transformation, occurrence state, and the interface of the Ti component in Ti-bearing blast furnace slag were investigated. After oxidation, most of the Ti component in the slag was enriched into the perovskite phase, which served as the Ti-rich phase during the crystallization process. The phase transformation, occurrence state, and the interface of the Ti component were observed to be affected by the addition of different types of agents. During the oxidation process, titanaugite and Ti-rich diopside phases gradually transformed into non-Ti phases (anorthite: CaMgSi2O6 and CaAl2Si2O8) in the form of dendrites or columns, which were observed to be distributed at the surface of the perovskite phase. Several more cracks appeared along the grain boundaries of the perovskite phase after the addition of P2O5, facilitating the liberation of the perovskite phase. Composite additives combining both an acid and a base, such as CaO + CaF2 or P2O5 + CaF2, were used. We observed that the disadvantages of using single additives were successfully overcome.

  9. Investigation of the Effect of Magnesium Oxide Additions on the Viscosity of Blast Furnace Slags at the Karaganda Metallurgical Plant,

    DTIC Science & Technology

    Karaganda Plant for smelting conversion pig iron it is advisable to use slags with basicities of 1.05-1.15 at MgO contents of 7.0-10%. It is suggested that this conclusion be verified under actual production conditions.

  10. Optimum reaction ratio of coal fly ash to blast furnace cement for effective removal of hydrogen sulfide.

    PubMed

    Asaoka, Satoshi; Okamura, Hideo; Kim, Kyunghoi; Hatanaka, Yuzuru; Nakamoto, Kenji; Hino, Kazutoshi; Oikawa, Takahito; Hayakawa, Shinjiro; Okuda, Tetsuji

    2017-02-01

    Reducing hydrogen sulfide concentration in eutrophic marine sediments is crucial to maintaining healthy aquatic ecosystems. Managing fly ash, 750 million tons of which is generated annually throughout the world, is another serious environmental problem. In this study, we develop an approach that addresses both these issues by mixing coal fly ash from coal-fired power plants with blast furnace cement to remediate eutrophic sediments. The purpose of this study is to optimize the mixing ratio of coal fly ash and blast furnace cement to improve the rate of hydrogen sulfide removal based on scientific evidence obtained by removal experiments and XAFS, XRD, BET, and SEM images. In the case of 10 mg-S L(-1) of hydrogen sulfide, the highest removal rate of hydrogen sulfide was observed for 87 wt% of coal fly ash due to decreased competition of adsorption between sulfide and hydroxyl ions. Whereas regarding 100 mg-S L(-1), the hydrogen sulfide removal rate was the highest for 95 wt% of coal fly ash. However, for both concentrations, the removal rate obtained by 87 wt% and 95 wt% were statistically insignificant. The crushing strength of the mixture was over 1.2 N mm(-2) when the coal fly ash mixing ratio was less than 95 wt%. Consequently, the mixing ratio of coal fly ash was optimized at 87 wt% in terms of achieving both high hydrogen sulfide removal rate and sufficient crushing strength.

  11. Crystallization Behavior of Perovskite in the Synthesized High-Titanium-Bearing Blast Furnace Slag Using Confocal Scanning Laser Microscope

    NASA Astrophysics Data System (ADS)

    Hu, Meilong; Liu, Lu; Lv, Xuewei; Bai, Chenguang; Zhang, Shengfu

    2013-10-01

    The isothermal phase composition of high-titanium-bearing slag (23 mass pct TiO2) under an argon atmosphere during cooling process from 1723 K (1450 °C) was calculated by FactSage.6.3 (CRCT-ThermFact Inc., Montréal, Canada). Three main phases, which were perovskite, titania spinel, and clinopyroxene, could form during the cooling process and they precipitated at 1713 K, 1603 K, and 1498 K (1440 °C, 1330 °C, and 1225 °C), respectively. The nonisothermal crystallization process of perovskite in synthesized high-titanium-bearing slag was studied in situ by a confocal scanning laser microscope (CSLM) with cooling rate of 30 K/min. The results showed that the primary phase was perovskite that precipitated at 1703 K (1430 °C). The whole precipitation and growth process of perovskite was obtained, whereas other phases formed as glass under the current experimental conditions. Perovskite grew along a specific growth track and finally appeared with snowflake morphology. The growing kinetics of perovskite formation from molten slag were also mentioned.

  12. Evaluation of dioxins and dioxin-like compounds from a cement plant using carbide slag from chlor-alkali industry as the major raw material.

    PubMed

    Zhao, Yuyang; Zhan, Jiayu; Liu, Guorui; Zheng, Minghui; Jin, Rong; Yang, Lili; Hao, Liwei; Wu, Xiaolin; Zhang, Xian; Wang, Pu

    2017-05-15

    Carbide slag produced from chlor-alkali industry contains high amounts of calcium compounds and can potentially be used as raw material for cement production; however, it contains large amounts of chlorine so it is essential to evaluate the emissions of chlorinated organic pollutants, including polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs), polychlorinated biphenyls (PCBs), and polychlorinated naphthalenes (PCNs). A field study of the emission profiles of these pollutants in a cement plant using such slag was performed. The average concentrations of PCDD/Fs, PCBs, and PCNs in stack gases collected at the kiln back end were 6.31, 1.07, and 31.89pg TEQ m(-3), respectively. PCDFs dominated over PCDDs in particulate samples. Di- to pentachlorinated biphenyls were dominant homologs in the particulate samples. MonoCBs were the dominant homolog in stack gases from the kiln back end, and homolog concentrations decreased with increasing chlorine numbers. Mono- and diCNs accounted for 48-98% of PCNs. The estimated toxic equivalents of stack gas emissions of PCNs, classified as new persistent organic pollutants under Stockholm Convention, were unexpectedly higher than those of PCDD/Fs and PCBs. A mass balance indicated that all of the toxic equivalents were reduced by this cement kiln system. The highest 2,3,7,8-PCDD/F output is with clinker.

  13. Stabilization/solidification of hazardous and radioactive wastes with alkali-activated cements.

    PubMed

    Shi, Caijun; Fernández-Jiménez, A

    2006-10-11

    This paper reviews progresses on the use of alkali-activated cements for stabilization/solidification of hazardous and radioactive wastes. Alkali-activated cements consist of an alkaline activator and cementing components, such as blast furnace slag, coal fly ash, phosphorus slag, steel slag, metakaolin, etc., or a combination of two or more of them. Properly designed alkali-activated cements can exhibit both higher early and later strengths than conventional portland cement. The main hydration product of alkali-activated cements is calcium silicate hydrate (CSH) with low Ca/Si ratios or aluminosilicate gel at room temperature; CSH, tobmorite, xonotlite and/or zeolites under hydrothermal condition, no metastable crystalline compounds such as Ca(OH)(2) and calcium sulphoaluminates exist. Alkali-activated cements also exhibit excellent resistance to corrosive environments. The leachability of contaminants from alkali-activated cement stabilized hazardous and radioactive wastes is lower than that from hardened portland cement stabilized wastes. From all these aspects, it is concluded that alkali-activated cements are better matrix for solidification/stabilization of hazardous and radioactive wastes than Portland cement.

  14. Development and field testing of an alternative latrine design utilizing basic oxygen furnace slag as a treatment media for pathogen removal

    NASA Astrophysics Data System (ADS)

    Stimson, J.; Suhogusoff, A. V.; Blowes, D. W.; Hirata, R. A.; Ptacek, C. J.; Robertson, W. D.; Emelko, M. B.

    2009-05-01

    In densely-populated communities in developing countries, appropriate setback distances for pit latrines often cannot be met. An alternative latrine was designed that incorporates two permeable reactive media to treat pathogens and nitrate from effluent. Basic oxygen furnace (BOF) slag in contact with wastewater effluent elevates pH to levels (> 11) that inactivate pathogens. Saturated woodchip creates reducing conditions that encourage the growth of denitrifying bacteria which remove NO3-. The field application was constructed in Santo Antônio, a peri-urban community located 25 km south of the city of São Paulo, Brazil. A 2-m diameter pit was excavated to a depth of 4 m into the sandy-clay unsaturated zone. A geotextile liner was emplaced to create saturated conditions in the 0.5-m thick woodchip barrier. Above the woodchip barrier, a 1-m thick layer of BOF slag mixed with pea gravel and sand was emplaced. A series of filter layers, grading upward from coarse sand to fine gravel, where placed above the BOF layer, and gravel was also infilled around the outer perimeter of the excavation, to ensure O2 diffusion into the design, the formation of biofilm, and degradation of organic material. A control latrine, constructed with similar hydraulic characteristics and nonreactive materials, was constructed at a locality 100 m away, in the same geological materials. Total coliform, thermotolerant coliform, and E. coli are removed by approximately 4-5 log concentration units in less than one meter of vertical transport through the BOF slag media. In the control latrine, comparable reductions in these pathogenic indicators are observed over three meters of vertical transport. Removal of sulphur-reducing Clostridia, Clostridium perfrigens and somatic coliphage are also achieved in the alternative design, but initial concentrations in effluent are low. Some measurable concentrations of pathogen indicators are measured in lysimeters below the BOF layer, but are associated

  15. Leaching behavior of pollutants in ferrochrome arc furnace dust and its stabilization/solidification using ferrous sulphate and Portland cement.

    PubMed

    Bulut, Ulkü; Ozverdi, Arzu; Erdem, Mehmet

    2009-03-15

    In this study, dissolution properties under different conditions and pollution potential by toxicity characteristic leaching procedure (TCLP) of arc furnace dust generated in the production of ferrochrome were examined and some stabilization/solidification (S/S) techniques were applied to the dust depending on contaminants determined. Dissolution properties and pollution potentials of all the materials stabilized/solidified were also studied under the similar conditions. It was determined that the metallic components concentrations dissolved from the ferrochrome arc furnace dust (FAFD) except for chromium and zinc were below the detection limits. The chromium concentration dissolved from the FAFD by TCLP was found to be 9.8 mg/l. Portland cement (PC), PC-FeSO(4) and PC-sand-FeSO(4) mixtures for S/S of the FAFD were tested. Although metal ions in the cationic form were stabilized when the PC was only used, Cr(VI) in the sample was not changed depending on PC amount and remained in the soluble chromate form. The stabilization efficiency of Cr(VI) increased by the increasing amounts of PC and FeSO(4). The best S/S of the FAFD was accomplished when the 5 stoichiometric amounts of FeSO(4), 30% PC and 16% sand mixture were used. TCLP leaching results of the samples obtained under the optimum conditions were below the EPA landfilling limits.

  16. Kinetic modeling on CO₂ capture using basic oxygen furnace slag coupled with cold-rolling wastewater in a rotating packed bed.

    PubMed

    Chang, E-E; Chen, Tse-Lun; Pan, Shu-Yuan; Chen, Yi-Hung; Chiang, Pen-Chi

    2013-09-15

    In this study, direct and indirect carbonation of basic oxygen furnace slag (BOFS) coupled with cold-rolling wastewater (CRW) was carried out via a rotating packed bed (RPB). The solid products were qualitatively characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) and quantitatively analyzed with thermogravimetric analysis (TGA). The leachate was analyzed with inductively coupled plasma-optical emission spectroscopy (ICP-OES). The results indicate that the maximum achievable carbonation conversion (MACC) of BOFS was 90.7%, corresponding to a capture capacity of 0.277 g CO₂/g of BOFS, by direct carbonation with CRW under a rotation speed of 750 rpm at 30 °C for 20 min. In addition, CO₂ mass balance among the gas, liquid, and solid phases within an RPB was well-developed, with an error less than 10%, to confirm the actual CO₂ capture capacity of BOFS with precision and accuracy. Furthermore, a reaction kinetic model based on mass balance was established to determine the reaction rate constant for various liquid agents (CRW and pure water). It was concluded that co-utilization of alkaline wastes including BOFS and CRW via the RPB is a novel approach for both enhancing CO₂ capture capacity and reducing the environmental impacts of alkaline wastes. Copyright © 2013 Elsevier B.V. All rights reserved.

  17. Activated electric arc furnace slag as an effective and reusable Fenton-like catalyst for the photodegradation of methylene blue and acid blue 29.

    PubMed

    Nasuha, N; Ismail, S; Hameed, B H

    2017-07-01

    In this work, an activated electric arc furnace slag (A-EAFS) was investigated as an effective Fenton catalyst for the photodegradation of methylene blue (MB) and acid blue 29 (AB29). Fourier transform infrared spectroscopy and UV-visible absorption analyses indicated that A-EAFS offers additional Fe3O4 because of the changes in the iron oxide phase and the favorable response to visible light. It has been found that the highest degradation efficiency can reach up to 94% for MB under optimal conditions of 1 g L(-1) of A-EAFS, 20 mM H2O2, and pH 3. The optimal conditions for AB29 were 0.1 g L(-1) A-EAFS, 4 mM H2O2, and pH 3 to reach 98% degradation efficiency. Visible light enhanced the degradation of both dyes. In addition, A-EAFS, could be easily separated magnetically, exhibited good chemical stability after seven successive photodegradation cycles. Copyright © 2017 Elsevier Ltd. All rights reserved.

  18. The enhancement effect of pre-reduction using zero-valent iron on the solidification of chromite ore processing residue by blast furnace slag and calcium hydroxide.

    PubMed

    Li, Jinchunzi; Chen, Zhonglin; Shen, Jimin; Wang, Binyuan; Fan, Leitao

    2015-09-01

    A bench scale study was performed to assess the effectiveness of the solidification of chromite ore processing residue (COPR) by blast furnace slag and calcium hydroxide, and investigate the enhancement effect of pre-reduction using zero-valent iron (ZVI) on the solidification treatment. The degree of Cr immobilization was evaluated using the Toxicity Characteristic Leaching Procedure (TCLP) as well as the solid waste-extraction procedure for leaching toxicity-sulfuric acid & nitric acid method (Chinese standard HJ/T299-2007). Strength tests and semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The experimental results showed that the performance of pre-reduction/solidification (S/S) was superior to that of solidification alone. After pre-reduction, all of the S/S treated COPR samples met the TCLP limit for total Cr (5 mg L(-1)), whereas the samples with a COPR content below 40% met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg L(-1)). At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels.

  19. Influence of aluminium nitride as a foaming agent on the preparation of foam glass-ceramics from high-titanium blast furnace slag

    NASA Astrophysics Data System (ADS)

    Shi, Huan; Feng, Ke-qin; Wang, Hai-bo; Chen, Chang-hong; Zhou, Hong-ling

    2016-05-01

    To effectively reuse high-titanium blast furnace slag (TS), foam glass-ceramics were successfully prepared by powder sintering at 1000°C. TS and waste glass were used as the main raw materials, aluminium nitride (AlN) as the foaming agent, and borax as the fluxing agent. The influence of the amount of AlN added (1wt%-5wt%) on the crystalline phases, microstructure, and properties of the produced foam glass-ceramics was studied. The results showed that the main crystal phases were perovskite, diopside, and augite. With increasing AlN content, a transformation from diopside to augite occurred and the crystallinity of the pyroxene phases slightly decreased. Initially, the average pore size and porosity of the foam glass-ceramics increased and subsequently decreased; similarly, their bulk density and compressive strength decreased and subsequently increased. The optimal properties were obtained when the foam glass-ceramics were prepared by adding 4wt% AlN.

  20. Effect of sintering temperature on the microstructure and properties of foamed glass-ceramics prepared from high-titanium blast furnace slag and waste glass

    NASA Astrophysics Data System (ADS)

    Chen, Chang-hong; Feng, Ke-qin; Zhou, Yu; Zhou, Hong-ling

    2017-08-01

    Foamed glass-ceramics were prepared via a single-step sintering method using high-titanium blast furnace slag and waste glass as the main raw materials The influence of sintering temperature (900-1060°C) on the microstructure and properties of foamed glass-ceramics was studied. The results show that the crystal shape changed from grainy to rod-shaped and finally turned to multiple shapes as the sintering temperature was increased from 900 to 1060°C. With increasing sintering temperature, the average pore size of the foamed glass-ceramics increased and subsequently decreased. By contrast, the compressive strength and the bulk density decreased and subsequently increased. An excessively high temperature, however, induced the coalescence of pores and decreased the compressive strength. The optimal properties, including the highest compressive strength (16.64 MPa) among the investigated samples and a relatively low bulk density (0.83 g/cm3), were attained in the case of the foamed glass-ceramics sintered at 1000°C.

  1. [Solidification/Stabilization of Chromite Ore Processing Residue (COPR) Using Zero-Valent Iron and Lime-Activated Ground Granulated Blast Furnace Slag].

    PubMed

    Chen, Zhong-lin; Li, Jin-chunzi; Wang, Bin-yuan; Fan, Lei-tao; Shen, Ji-min

    2015-08-01

    The solidification/stabilization (S/S) of chromite ore processing residue (COPR) was performed using zero-valent iron (ZVI) and lime-activated ground granulated blast furnace slag (GGBFS). The degree of Cr immobilization was evaluated using the leaching procedure, mineral composition analysis and morphology analysis. Semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The results showed that after reduction, all of the S/S treated COPR samples met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg x L(-1)), the compressive strength of all the S/S samples could meet the compressive strength standard (15 MPa) for producing clay bricks, and Cr existed as the specie that bound to Fe/Mn oxides in the S/S samples. At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels.

  2. High-temperature cementing materials for completion of geothermal wells. Final report

    SciTech Connect

    Kalyoncu, R.S.; Snyder, M.J.

    1981-05-01

    Several portland cement types, oil well cements, and various additives and admixtures were evaluated during the course of development of a number of promising compositions suitable for geothermal applications. Among the cements and various materials considered were portland cement Types I, III, and V; oil well cement Classes G, H, and J; and additives such as silica flour, blast furnace slags, pozzolan, hydrated lime, perlite, and aluminum phosphate. Properties of interest in the study were thickening time, compressive strength, cement-to-metal bond strength, and effects of the cements on the corrosion of steel well casings. Testing procedures and property data obtained on a number of compositions are presented and discussed. Several cementing compositions comprised of Class J oil well cement, pozzolan, blast furnace slags, and silica flour were found to possess properties which appear to make them suitable for use in geothermal well completions. Five of the promising cementing compositions have been submitted to the National Bureau of Standards for additional testing.

  3. Use of a simplified generalized standard additions method for the analysis of cement, gypsum and basic slag by slurry nebulization ICP-OES.

    PubMed

    Marjanovic, Ljiljana; McCrindle, Robert I; Botha, Barend M; Potgieter, Herman J

    2004-05-01

    The simplified generalized standard additions method (GSAM) was investigated as an alternative method for the ICP-OES analysis of solid materials, introduced into the plasma in the form of slurries. The method is an expansion of the conventional standard additions method. It is based on the principle of varying both the sample mass and the amount of standard solution added. The relationship between the sample mass, standard solution added and signal intensity is assumed to be linear. Concentration of the analyte can be found either geometrically from the slope of the two-dimensional response plane in a three-dimensional space or mathematically from the ratio of the parameters estimated by multiple linear regression. The analysis of a series of certified reference materials (CRMs) (cement CRM-BCS No 353, gypsum CRM-Gyp A and basic slag CRM No 382/I) introduced into the plasma in the form of slurry is described. The slurries contained glycerol and hydrochloric acid and were placed in an ultrasonic bath to ensure good dispersion. "Table curve 3D" software was used to fit the data. Results obtained showed that the method could be successfully applied to the analysis of cement, gypsum and slag samples, without the need to dissolve them. In this way, we could avoid the use of hazardous chemicals (concentrated acids), incomplete dissolution and loss of some volatiles. The application of the simplified GSAM for the analysis did not require a CRM with similar chemical and mineralogical properties for the calibration of the instrument.

  4. Immobilization of chromium in cement matrices

    SciTech Connect

    Kindness, A.; Macias, A.; Glasser, F.P. . Dept. of Chemistry)

    1994-01-01

    Portland cement and blended cements containing blast furnace slag afford both physical and chemical immobilization of chromium. To separate physical and chemical effects, the pore fluid contained in set, hydrated cements has been expressed and analyzed. In Portland cement spiked with 5,000 ppm Cr(III), pore fluid levels are 0.1--1 ppm, whereas in well-cured slag blends, they decrease to <0.01 ppm. Both cement types give chemical immobilization, but slag cements give the better performance. Slag-containing cements are the most effective at removing Cr(VI) from the pore fluid, probably by reducing Cr(VI) to Cr(III). Electron microscopy coupled with energy dispersive X-ray analysis shows that Cr(III) can be substituted for Al in most of the calcium aluminated hydrate phases. In synthetic preparations, substitution is complete resulting in Ca-Cr phases that are isostructural to calcium aluminate phases. Three Cr analogues of calcium aluminates were synthesized: Ca[sub 2]Cr(OH)[sub 7] [center dot] 3H[sub 2]O, Ca[sub 2]Cr[sub 2]O[sub 5] [center dot] 6H[sub 2]O and Ca[sub 2]Cr[sub 2]O[sub 5] [center dot] 8H[sub 2]O, as well as solid solutions, e.g., Cr substituted hydrogarnet 3CaO [center dot] (Al[sub 2]O[sub 3]/Cr[sub 2]O[sub 3]) [center dot] 6H[sub 2]O. There is no real evidence that Cr is taken up by C-S-H gel.

  5. Short-Term Behavior of Slag Concretes Exposed to a Real In Situ Mediterranean Climate Environment.

    PubMed

    Ortega, José Marcos; Sánchez, Isidro; Cabeza, Marta; Climent, Miguel Ángel

    2017-08-08

    At present, one of the most suitable ways to get a more sustainable cement industry is to reduce the CO₂ emissions generated during cement production. In order to reach that goal, the use of ground granulated blast-furnace slag as clinker replacement is becoming increasingly popular. Although the effects of this addition in the properties of cementitious materials are influenced by their hardening conditions, there are not too many experimental studies in which slag concretes have been exposed to real in situ environments. Then, the main objective of this research is to study the short-term effects of exposure to real Mediterranean climate environment of an urban site, where the action of airborne chlorides from sea water and the presence of CO₂ are combined, in the microstructure and service properties of a commercial slag cement concrete, compared to ordinary Portland cement (OPC). The microstructure was studied with mercury intrusion porosimetry. The effective porosity, capillary suction coefficient, chloride migration coefficient, carbonation front depth, and compressive strength were also analyzed. Considering the results obtained, slag concretes exposed to a real in situ Mediterranean climate environment show good service properties in the short-term (180 days), in comparison with OPC.

  6. Short-Term Behavior of Slag Concretes Exposed to a Real In Situ Mediterranean Climate Environment

    PubMed Central

    Sánchez, Isidro

    2017-01-01

    At present, one of the most suitable ways to get a more sustainable cement industry is to reduce the CO2 emissions generated during cement production. In order to reach that goal, the use of ground granulated blast-furnace slag as clinker replacement is becoming increasingly popular. Although the effects of this addition in the properties of cementitious materials are influenced by their hardening conditions, there are not too many experimental studies in which slag concretes have been exposed to real in situ environments. Then, the main objective of this research is to study the short-term effects of exposure to real Mediterranean climate environment of an urban site, where the action of airborne chlorides from sea water and the presence of CO2 are combined, in the microstructure and service properties of a commercial slag cement concrete, compared to ordinary Portland cement (OPC). The microstructure was studied with mercury intrusion porosimetry. The effective porosity, capillary suction coefficient, chloride migration coefficient, carbonation front depth, and compressive strength were also analyzed. Considering the results obtained, slag concretes exposed to a real in situ Mediterranean climate environment show good service properties in the short-term (180 days), in comparison with OPC. PMID:28786936

  7. Prompt gamma analysis of fly ash, silica fume and Superpozz blended cement concrete specimen.

    PubMed

    Naqvi, A A; Garwan, M A; Maslehuddin, M; Nagadi, M M; Al-Amoudi, O S B; Khateeb-ur-Rehman; Raashid, M

    2009-09-01

    Preventive measures against corrosion of reinforcing steel require making the concrete dense by adding pozzolanic materials, such as fly ash, silica fume, Superpozz, blast furnace slag, etc. to Portland cement. In order to obtain the desired strength and durability of concrete, it is desirable to monitor the concentration of the pozzolan in the blended cement concrete. Addition of pozzolan to blended cement changes the overall concentration of calcium and silicon in the blended cement concrete. The resulting variation in calcium and silicon gamma-ray yield ratio from blended cement concrete has found to have an inverse correlation with concentration of fly ash, silica fume, Superpozz, blast furnace slag in the blended cement concrete. For experimental verification of the correlation, intensities of calcium and silicon prompt gamma-ray due to capture of thermal neutrons in blended cement concrete samples containing 5-80% (by weight of cement) silica fume, fly ash and Superpozz were measured. The gamma-ray intensity ratio was measured from 6.42 MeV gamma-rays from calcium and 4.94 MeV gamma-ray from silicon. The experimentally measured values of calcium to silicon gamma-ray yield ratio in the fly ash, silica fume and Superpozz cement concrete specimens agree very well with the results of the Monte Carlo simulations.

  8. Role of prereduced pellets in the slag foaming in modern EAFs

    NASA Astrophysics Data System (ADS)

    Kozhukhov, A. A.

    2013-06-01

    The problems of electric arc furnace slags are considered, and the role of prereduced pellets in the slag foaming in electric arc furnaces is studied. The optimum rate of loading of prereduced pellets into a furnace that ensures effective steelmaking slag foaming is determined as a function of the degree of pellet prereduction.

  9. Mineral resource of the month: ferrous slag

    USGS Publications Warehouse

    ,

    2009-01-01

    The article offers information on mineral resource ferrous slag. Ferrous slag is produced through the addition of materials such as limestone and dolomite to blast and steel furnaces to remove impurities from iron ore and to lower the heat requirements for processes in iron and steel making. It is stated that the method of cooling is important for the market uses and value of ferrous slag. Some types of slag can be used in construction, glass manufacturing and thermal insulation.

  10. Exploring the life cycle management of industrial solid waste in the case of copper slag.

    PubMed

    Song, Xiaolong; Yang, Jianxin; Lu, Bin; Li, Bo

    2013-06-01

    Industrial solid waste has potential impacts on soil, water and air quality, as well as human health, during its whole life stages. A framework for the life cycle management of industrial solid waste, which integrates the source reduction process, is presented and applied to copper slag management. Three management scenarios of copper slag are developed: (i) production of cement after electric furnace treatment, (ii) production of cement after flotation, and (iii) source reduction before the recycling process. A life cycle assessment is carried out to estimate the environmental burdens of these three scenarios. Life cycle assessment results showed that the environmental burdens of the three scenarios are 2710.09, 2061.19 and 2145.02 Pt respectively. In consideration of the closed-loop recycling process, the environmental performance of the flotation approach excelled that of the electric furnace approach. Additionally, although flash smelting promotes the source reduction of copper slag compared with bath smelting, it did not reduce the overall environmental burdens resulting from the complete copper slag management process. Moreover, it led to the shifting of environmental burdens from ecosystem quality damage and resources depletion to human health damage. The case study shows that it is necessary to integrate the generation process into the whole life cycle of industrial solid waste, and to make an integrated assessment for quantifying the contribution of source reduction, rather than to simply follow the priority of source reduction and the hierarchy of waste management.

  11. Influence of amount of oxidizing slag discharged from stainless steelmaking process of electric arc furnace on elution behavior into fresh water

    NASA Astrophysics Data System (ADS)

    Yokoyama, S.; Shimomura, T.; Hisyamudin, M. N. N.; Takahashi, T.; Izaki, M.

    2012-03-01

    Fundamental study was carried out for provision for acidification of soil due to acid rain. The influence of weight of the additive slag on elution behavior of the slag into water was studied in this study. Elution experiment was carried out on a basis of JIS K 0058-1. Generally, the pH in the aqueous solution increased with an increase in weight of the additive slag. The pH converged to approximately eight. Calcium, magnesium and manganese, which were essential elements for plants, were eluted from the slag irrespective to elution condition. The eluted concentrations of Ca and Mg increased with an increase in weight of the additive slag. Silicon and zinc were also eluted depending on the conditions. Aluminum that was harmful for plants was not eluted from the used slag.

  12. Electromelt furnace evaluation

    SciTech Connect

    Reimann, G.A.; Welch, J.M.

    1981-09-01

    An electromelt furnace was designed, built, and operated at the Idaho National Engineering Laboratory to demonstrate the suitability of this equipment for large-scale processing of radioactive wastes in iron-enriched basalt. Several typical waste compositions were melted and cast. The furnace was disassembled and the components evaluated. Calcines and fluorides attacked the furnace lining, unoxidized metals accumulated under the slag, and electrode attrition was high.

  13. Electromelt furnace evaluation

    NASA Astrophysics Data System (ADS)

    Reimann, G. A.; Welch, J. M.

    1981-09-01

    An electromelt furnace was designed, built and operated at the Idaho National Engineering Laboratory to demonstrate the suitability of this equipment for large-scale processing of radioactive wastes in iron-enriched basalt. Several typical waste compositions were melted and cast. The furnace was disassembled and the components evaluated. Calcines and fluorides attacked the furnace lining, unoxidized metals accumulated under the slag, and electrode attrition was high.

  14. Enhanced humification by carbonated basic oxygen furnace steel slag--II. Process characterization and the role of inorganic components in the formation of humic-like substances.

    PubMed

    Qi, Guangxia; Yue, Dongbei; Fukushima, Masami; Fukuchi, Shigeki; Nishimoto, Ryo; Nie, Yongfeng

    2012-06-01

    Enhanced humification by abiotic catalysts is a potentially promising supplementary composting method for stabilizing organic carbon from biowastes. In this study, the role of steel slag in the transformation of humic precursors was directly characterized by measuring the variance in dissolved organic carbon (DOC), spectroscopic parameters (E(600)), and the concentration and molecular weight change of humic-like substances (HLS) during the process. In addition, a mechanistic study of the process was explored. The results directly showed that steel slag greatly accelerated the formation of HLS. The findings indicate that Fe(III)-and Mn(IV)-oxides in steel slag act as oxidants and substantially enhance the polycondensation of humic precursors. Moreover, the reaction appears to suppress the release of metals from steel slag to a certain extent under acidic conditions. This can be attributed to the cover of HLS on the external surface of steel slag, which is significant for its environmentally sound reuse.

  15. Effects of slag on flexural strength of slurry infiltrated fibrous concrete

    NASA Astrophysics Data System (ADS)

    Elavarasi, D.; Saravana Raja Mohan, K.; Parthasarathy, P.; Dinesh, T.

    2017-07-01

    Slurry infiltrated fibrous concrete is one of the new advanced concrete composite which differs from method of fabrication and composition of the matrix. Extensive research is being carried out on alternative binders or supplements to cement aiming to reduce environmental impact. However, little has been published to investigate the structural behaviour of SIFCON incorporating with mineral admixtures, particularly as regards its ultrahigh ductility, which may alter the mode of failure from brittle to the more desirable ductile. An experimental study was carried out to investigate the flexural behavior of SIFCON containing three different percentage of fibre content 6%,8% &10% with incorporation of optimum dosage of blast furnace slag replaced by cement. Strength characteristics such as Compressive strength and splitting tensile strength test were carry out for SIFCON incorporating 10% of fibre content and different percentage of slag (0, 15, 30, 45, 60%&75%) to optimize the replacement level. The test results found that the maximum strengths were attained at 30% of blast furnace slag replaced by cement. To study the flexural behavior of SIFCON beam of size 1.2x0.1x0.2m containing different percentages (6%, 8% & 10%) fibre content incorporating with and without the optimum percentage of slag were cast and tested. Both flexural strength and Load displacement characteristics of the specimens were studied under flexure. The outcomespresentedfromtest resultshave been compared. The test results reveals that the flexural strength, toughness, ductility and stiffness characteristics were significantly improved due to incorporation of optimum dosage of slag enhancing when compared to without mineral admixtures also compared to conventional concrete(RCC). Major conclusions were drawn from the investigations which are presented.

  16. Cements with low Clinker Content

    NASA Astrophysics Data System (ADS)

    García-Lodeiro, I.; Fernández-Jiménez, A.; Palomo, A.

    2015-11-01

    Hybrid alkaline cements are multi-component systems containing a high percentage of mineral additions (fly ash, blast furnace slag), low proportions (<30%) of Portland clinker and scarce amounts of alkaline activators. The substantially lower amount of clinker needed to manufacture these binders in comparison to ordinary Portland cement is both economically and ecologically beneficial. Their enormous versatility in terms of the raw materials used has made them the object of considerable interest. The present study explored the mechanical strength of binary blends mixes; B1= 20% clinker (CK) + 80% fly ash (FA) and B2=20% clinker + 80% blast furnace slag (BFS), both hydrated in the presence and absence of an alkaline activator specifically designed for this purpose. The use of the activator enhanced the development of early age strength considerably. All the hydrated matrices were characterised with XRD, SEM/EDX and (29Si and 27Al) NMR. The use of the alkaline activator generated reaction products consisting primarily of a mix of gels ((N,C)-A-S-H and C-A-S-H) whose respective proportions were found to depend upon system composition and initial reactivity.

  17. The Effect of Chromite Slag as a Binder Agent on Stress-Strain Behaviour of Cemented Tailing Backfill in Compression, a Case Study: Faryab Chromite Mine / Wpływ dodatku żużla zawierającego spoiwo w postaci chromitu na wytrzymałość na ściskanie materiału podsadzkowego zawierającego odpady pogórnicze z dodatkiem cementu. studium przypadku: kopalnia chromitu (żelaziaka chromowego) w faryab

    NASA Astrophysics Data System (ADS)

    Dehghan, Saeed; Shahriar, Koroush; Maarefvand, Parviz; Goshtasbi, Kamran

    2013-03-01

    Due to improving the environmental aspect and reduce the backfilling cost, the Faryab mine carry out researches into the replacement of cement by chromite slag. The test samples consisted of tailing from the washing plant of Faryab mine and different binders such as Portland cement, Pozzolanic cement and different combinations of Portland cement with chromite slag. The chromite slag produced by Ferrochromite refinery plant of this mine. The purpose of this paper is to analyze the findings from extensive laboratory test programs carried out to determine the effects of chromite slag on mechanical properties of cemented tailing backfills (CTB). The results show that chromite slag improves the mechanical properties of CTB samples. Also, the results indicate that chromite slag can be used as a replaceable material with cement and reduced 2-3% consumption of cement in 1 m3 of backfill mixes. In addition, improving the environmental conditions can be achieved by reducing the cement content and moving tailing and chromite slag to underground stopes.

  18. Corrosion of aluminium metal in OPC- and CAC-based cement matrices

    SciTech Connect

    Kinoshita, Hajime; Swift, Paul; Utton, Claire; Carro-Mateo, Beatriz; Collier, Nick; Milestone, Neil

    2013-08-15

    Corrosion of aluminium metal in ordinary Portland cement (OPC) based pastes produces hydrogen gas and expansive reaction products causing problems for the encapsulation of aluminium containing nuclear wastes. Although corrosion of aluminium in cements has been long known, the extent of aluminium corrosion in the cement matrices and effects of such reaction on the cement phases are not well established. The present study investigates the corrosion reaction of aluminium in OPC, OPC-blast furnace slag (BFS) and calcium aluminate cement (CAC) based systems. The total amount of aluminium able to corrode in an OPC and 4:1 BFS:OPC system was determined, and the correlation between the amount of calcium hydroxide in the system and the reaction of aluminium obtained. It was also shown that a CAC-based system could offer a potential matrix to incorporate aluminium metal with a further reduction of pH by introduction of phosphate, producing a calcium phosphate cement.

  19. Research of magnesium phosphosilicate cement

    NASA Astrophysics Data System (ADS)

    Ding, Zhu

    Magnesium phosphosilicate cement (MPSC) is a novel phosphate bonded cement, which consists mainly of magnesia, phosphate and silicate minerals. The traditional magnesium phosphate cements (MPCs) usually composed by ammonium phosphate, and gaseous ammonia will emit during mixing and in service. There is no noxious ammonia released from MPSC, furthermore, it can recycle a large volume of the non-hazardous waste. The goal of this research is to investigate the composition, reaction products, reaction mechanism, microstructure, properties, durability and applications of the MPSC. MPSC sets rapidly and has high early strength. It reacts better with solid industrial waste when compared to Portland cement. Many solid industrial wastes, such as fly ash, steel slag, coal gangue, red coal gangue, red mud, barium-bearing slag, copper slag, silica fume, and ground granulated blast furnace slag, have been used as the main component (40% by weight) in MPSC. The research has found that these aluminosilicate (or ironsilicate, or calciumsilicate) minerals with an amorphous or glass structure can enhance the performance of MPSC. The disorganized internal structure of amorphous materials may make it possess higher reactivity compared to the crystalline phases. Chemical reaction between phosphate and these minerals may form an amorphous gel, which is favorable to the cementing. Borax, boric acid and sodium tripolyphosphate have been used as retardants in the MPSC system. It is found that boric acid has a higher retarding effect on the setting of cement, than borax does. However, sodium polyphosphate accelerates the reaction of MPSC. The hydration of MPSC is exothermic reaction. The heat evolution may prompt hydrates formation, and shorten the setting process. Modern materials characterization techniques, XRD, DSC, TG-DTA FTIR, XPS, MAS-NMR, SEM, TEM, MIP, etc. were used to analyze the phase composition, micro morphology, and microstructure of hardened MPSC. The main hydration product

  20. Leaching assessment of road materials containing primary lead and zinc slags.

    PubMed

    Barna, R; Moszkowicz, P; Gervais, C

    2004-01-01

    Characterisation of the leaching behaviour of waste-containing materials is a crucial step in the environmental assessment for reuse scenarios. In our research we applied the multi-step European methodology ENV 12-920 to the leaching assessment of road materials containing metallurgical slag. A Zn slag from an imperial smelting furnace (ISF) and a Pb slag from a lead blast furnace (LBF) are investigated. The two slags contain up to 11.2 wt% of lead and 3.5 wt% of zinc and were introduced as a partial substitute for sand in two road materials, namely sand-cement and sand-bitumen. At the laboratory scale, a leaching assessment was performed first through batch equilibrium leaching tests. Second, the release rate of the contaminants was evaluated using saturated leaching tests on monolithic material. Third, laboratory tests were conducted on monolithic samples under intermittent wetting conditions. Pilot-scale tests were conducted for field testing of intermittent wetting conditions. The results show that the release of Pb and Zn from the materials in a saturated scenario was controlled by the pH of the leachates. For the intermittent wetting conditions, an additional factor, blocking of the pores by precipitation during the drying phase is proposed. Pilot-scale leaching behaviour only partially matched with the laboratory-scale test results: new mass transfer mechanisms and adapted laboratory leaching tests are discussed.

  1. Constant voltage electro-slag remelting control

    DOEpatents

    Schlienger, M.E.

    1996-10-22

    A system for controlling electrode gap in an electro-slag remelt furnace has a constant regulated voltage and an electrode which is fed into the slag pool at a constant rate. The impedance of the circuit through the slag pool is directly proportional to the gap distance. Because of the constant voltage, the system current changes are inversely proportional to changes in gap. This negative feedback causes the gap to remain stable. 1 fig.

  2. Hydraulic behavior of calcium sulfoaluminate-based cements derived from industrial process wastes

    SciTech Connect

    Beretka, J.; Sherman, N. . Div. of Building); Vito, B. de . Dipt. di Ingegneria dei Materiali e della Produzione); Santoro, L. . Dipt. di Chimica); Valenti, G.L. . Dipt. di Ingegneria e Fisica dell'Ambiente)

    1993-09-01

    The manufacture of cements based on calcium sulfoaluminate (C[sub 4]A[sub 3][bar S]) [In this paper, the notation adopted in cement chemistry, vis. C=CO, A=Al[sub 2]O[sub 3], [bar S]=SO[sub 3], S=SiO[sub 2], and H=H[sub 2]O, has been used.] requires lower firing temperatures and lower grinding energy, as compared to ordinary Portland cements (OPC). Some of these low-energy cements can be formulated in order to develop high early strength and other performances similar to OPC. Further interest towards these types of cements relies on the possibility of using industrial process wastes as raw materials for their manufacture. It has been found that a number of industrial wastes and by-products such as phosphogypsum, bauxite fines, fly ash and blast furnace slag, can be employed without negatively affecting the hydraulic behavior of cements of planned C[sub 4]A[sub 3][bar S]:[beta]-C[sub 2]S:C[bar S] weight ratio 1.5:1:1. Blast furnace slag and fly ash can also be advantageously used as blending components of the fired products.

  3. Characterization and modeling of major constituent equilibrium chemistry of a blended cement mortar

    NASA Astrophysics Data System (ADS)

    Arnold, J.; Kosson, D. S.; Brown, K. G.; Garrabrants, A. C.; Meeussen, J. C. L.; van der Sloot, H. A.

    2013-07-01

    Cementitious materials containing ground granulated iron blast furnace slag and coal combustion fly ash as admixtures are being used extensively for nuclear waste containment applications. Whereas the solid phases of ordinary Portland cement (OPC) have been studied in great detail, the chemistry of cement, fly ash and slag blends has received relatively less study. Given that OPC is generally more reactive than slag and fly ash, the mineralogy of OPC provides a logical starting point for describing the major constituent chemistry of blended cement mortars. To this end, a blended cement mortar containing Portland cement, granulated blast furnace slag, fly ash and quartz sand was modeled using a set of solid phases known to form in hydrated OPC with the geochemical speciation solver LeachXS/ORCHESTRA. Comparison of modeling results to the experimentally determined pH-dependent batch leaching concentrations (USEPA Method 1313) indicates that major constituent concentrations are described reasonably well with the Portland cement mineral set; however, modeled and measured aluminum concentrations differ greatly. Scanning electron microscopic analysis of the mortar reveals the presence of Al-rich phyllosilicate minerals heretofore unreported in similar cementitious blends: kaolinite and potassic phyllosilicates similar in composition to illite and muscovite. Whereas the potassic phyllosilicates are present in the quartz sand aggregate, the formation of kaolinite appears to be authigenic. The inclusion of kaolinite in speciation modeling provides a substantially improved description of the release of Al and therefore, suggests that the behavior of phyllosilicate phases may be important for predicting long-term physico-chemical behavior of such systems.

  4. Comparison of Hexavalent Chromium Leaching Levels of Zeoliteand Slag-based Concretes

    NASA Astrophysics Data System (ADS)

    Oravec, Jozef; Eštoková, Adriana

    2017-06-01

    In this experiment, the reference concrete samples containing Portland cement as binder and the concrete samples with the addition of ground granulated blast furnace slag (85% and 95%, respectively as replacement of Portland cement) and other samples containing ground zeolite (8% and 13%, respectively as replacement of Portland cement) were analyzed regarding the leachability of chromium. The prepared concrete samples were subjected to long-term leaching test for 300 days in three different leaching agents (distilled water, rainwater and Britton-Robinson buffer). Subsequently, the concentration of hexavalent chromium in the various leachates spectrophotometrically was measured. The leaching parameters as values of the pH and the conductivity were also studied. This experiment clearly shows the need for the regulation and control of the waste addition to the construction materials and the need for long-term study in relation to the leaching of heavy metals into the environment.

  5. Properties of Cement Mortar Produced from Mixed Waste Materials with Pozzolanic Characteristics

    PubMed Central

    Yen, Chi-Liang; Tseng, Dyi-Hwa; Wu, Yue-Ze

    2012-01-01

    Abstract Waste materials with pozzolanic characteristics, such as sewage sludge ash (SSA), coal combustion fly ash (FA), and granulated blast furnace slag (GBS), were reused as partial cement replacements for making cement mortar in this study. Experimental results revealed that with dual replacement of cement by SSA and GBS and triple replacement by SSA, FA, and GBS at 50% of total cement replacement, the compressive strength (Sc) of the blended cement mortars at 56 days was 93.7% and 92.9% of the control cement mortar, respectively. GBS had the highest strength activity index value and could produce large amounts of CaO to enhance the pozzolanic activity of SSA/FA and form calcium silicate hydrate gels to fill the capillary pores of the cement mortar. Consequently, the Sc development of cement mortar with GBS replacement was better than that without GBS, and the total pore volume of blended cement mortars with GBS/SSA replacement was less than that with FA/SSA replacement. In the cement mortar with modified SSA and GBS at 70% of total cement replacement, the Sc at 56 days was 92.4% of the control mortar. Modifying the content of calcium in SSA also increased its pozzolanic reaction. CaCl2 accelerated the pozzolanic activity of SSA better than lime did. Moreover, blending cement mortars with GBS/SSA replacement could generate more monosulfoaluminate to fill capillary pores. PMID:22783062

  6. Immobilization of antimony waste slag by applying geopolymerization and stabilization/solidification technologies.

    PubMed

    Salihoglu, Güray

    2014-11-01

    During the processing of antimony ore by pyrometallurgical methods, a considerable amount of slag is formed. This antimony waste slag is listed by the European Union as absolutely hazardous waste with a European Waste Catalogue code of 10 08 08. Since the levels of antimony and arsenic in the leachate of the antimony waste slag are generally higher than the landfilling limits, it is necessary to treat the slag before landfilling. In this study, stabilization/solidification and geopolymerization technologies were both applied in order to limit the leaching potential of antimony and arsenic. Different combinations ofpastes by using Portland cement, fly ash, clay, gypsum, and blast furnace slag were prepared as stabilization/solidification or geopoljymer matrixes. Sodium silicate-sodium hydroxide solution and sodium hydroxide solution at 8 M were used as activators for geopolymer samples. Efficiencies of the combinations were evaluated in terms of leaching and unconfined compressive strength. None of the geopolymer samples prepared with the activators yielded arsenic and antimony leaching below the regulatory limit at the same time, although they yielded high unconfined compressive strength levels. On the other hand, the stabilization/solidification samples prepared by using water showed low leaching results meeting the landfilling criteria. Use of gypsum as an additive was found to be successful in immobilizing the arsenic and antimony.

  7. Slag Characterization: A Necessary Tool for Modeling and Simulating Refractory Corrosion on a Pilot Scale

    NASA Astrophysics Data System (ADS)

    Gregurek, D.; Wenzl, C.; Reiter, V.; Studnicka, H. L.; Spanring, A.

    2014-09-01

    The slag in pyrometallurgical operations plays a major role affecting the life of furnace refractory. As such, comprehensive mineralogical and chemical slag examination, physical property determination including the slag melting point or liquidus, and viscosity are necessary for precise understanding of a slag. At the RHI Technology Center Leoben, Austria, the main objective of slag characterization work is to reach a better understanding of refractory corrosion. This corrosion testwork is performed at the laboratory and pilot scale. Typically, corrosion tests are performed in an induction furnace or rotary kiln, with the main purpose being the improved selection of the most suitable refractory products to improve refractory performance in operating metallurgical furnaces. This article focuses on characterization of samples of six non-ferrous, customer-provided slags. This includes slag from a copper Peirce-Smith converter, a short rotary furnace for lead smelting, a titania-processing furnace, and a Ni-Cu top blowing rotary converter (TBRC) plant.

  8. Ecological conditions of ponds situated on blast furnace slag deposits located in South Gare Site of Special Scientific Interest (SSSI), Teesside, UK.

    PubMed

    Raper, E; Davies, S; Perkins, B; Lamb, H; Hermanson, M; Soares, A; Stephenson, T

    2015-06-01

    Slag, a by-product from the iron and steel industry, has a range of applications within construction and is used in wastewater treatment. Historically considered a waste material, little consideration was given to the environmental impacts of its disposal. South Gare (a Site of Special Scientific Interest) located at the mouth of the Tees estuary, UK, formed on slag deposits used to create a sea wall and make the land behind permanent. Over time, ponds formed in depressions with the water chemistry, being significantly impacted by the slag deposits. Calcium levels reached 504 mg/L, nitrate 49.0 mg/L and sulphate 1,698 mg/L. These levels were also reflected in the composition of the sediment. pH (5.10-9.90) and electrical conductivity (2,710-3,598 µS/cm) were variable but often notably high. Pb, Cu and Cd were not present within the water, whilst Zn ranged from 0.027 to 0.37 mg/L. Heavy metal levels were higher in surface sediments. Zinc was most dominant (174.3-1,310.2 mg/L) followed by Pb (9.9-431 mg/L), Cu (8.4-41.8 mg/L) and Cd (0.4-1.1 mg/L). A sediment core provided a historical overview of the ponds. The ponds were unfavourable for aquatic biodiversity and unsuitable for drinking water abstraction.

  9. Influence of cement kiln dust substitution on the mechanical properties of concrete

    SciTech Connect

    Shoaib, M.M.; Balaha, M.M.; Abdel-Rahman, A.G.

    2000-03-01

    Large quantities of cement kiln dust (CKD) are produced during the manufacture of cement clinker by the dry process. The technical and economical problems that arise for the semi-manufacture of raw materials used, energy and transportation of dust from the plant to outside, as well as the severe pollution to the surrounding atmosphere show the necessity of utilizing cement dust as one of the main objectives of the investigation. The cement dust contains a mixture of raw feed as well as calcined materials with some volatile salts. The aim of the present work is to study the effect of cement dust substitution instead of ordinary Portland cement (OPC), blast furnace slag cement (BFSC), and sulfate resistance cement (SRC) on the mechanical properties of some concrete mixes containing them, and also, to determine the optimum quantity of CKD which could be recycled in the manufacture of these types of cements. Useful conclusions and recommendations concerning the use of different amounts of CKD in the production of some blended cements as a partial substitution from different types of cements were obtained.

  10. Contribution to the physical-mechanical study of cement CRS basis of dune-sand powder and other minerals

    NASA Astrophysics Data System (ADS)

    Dahmani, Saci; Kriker, Abdelouahed

    2016-07-01

    The Portland cements are increasingly used for the manufacture of cement materials (mortar or concrete). Sighting the increasing demand of the cement in the field of construction, and the wealth of our country of minerals. It is time to value these local materials in construction materials and in the manufacture of cement for the manufacture of a new type of cement or for the improvement of the cement of characteristics for several reasons either technical, or ecological or economic or to improve certain properties to the State fees or hardened. The uses of mineral additions remain associated to disadvantages on the time of solidification and the development of the mechanical resistance at the young age [8]. The objective of our work is to study the effects of the incorporation of additions minerals such the pozzolan (active addition) [3], slag of blast furnace (active addition) [4] and the sand dune powder (inert addition) on the physico-mechanical properties of compositions of mortar collaborated compositions according to different binary combinations basis of these additions. This will allow selecting of optimal dosages of these combinations the more efficient, from the point of view of mechanical resistanceas well. The results of this research work confirm that the rate of 10% of pozzolan, slag or powder of dune sand contributes positively on the development of resistance in the long term, at of this proportion time,there is a decrease in the latter except for the slag (20 - 40%) [4]Seems the more effective resistors and physical properties.

  11. Experimental Evaluation of Cement Replacement Fillers on the Performance of Slurry Seal

    NASA Astrophysics Data System (ADS)

    Fakhri, Mansour; Alrezaei, Hossein Ali; Naji Almasi, Soroush

    2016-10-01

    Reducing the level of roads service is a process that starts from the first day of the operation of road and the slope of deterioration curve of road sustainability becomes faster with the passage of time. After building the road, adopting an economic approach in order to maintain the road is very important. Slurry seal as one type of protective asphalts that works by sealing inactive cracks of the road and increasing skid resistance is the most effective types of restoration with environmentally friendly behaviour. Fillers are responsible for adjusting set time in slurry seal. Cement is the most common filler used in slurry seal. Cements having suitable properties as a filler, has a very energy demanding manufacturing process and a notable amount of energy is used for manufacturing cement in the country annually. On the other hand, manufacturing process and application of cement have increased levels of pollutant gases, followed by significant environmental pollution. So in this study other options as a filler such as hydrated lime, stone powder and the slag from iron melting furnace were compared with two common types of cement (Portland and type-v cement) in the mixtures of slurry seal by wet abrasion and cohesion tests. Results indicated that, in both tests, lime and slag fillers had behaviours close to the cement filler.

  12. Feasibility of using in situ fusion for the determination of Co, Cr and Mn in Portland cement by direct solid sampling graphite furnace atomic absorption spectrometry

    NASA Astrophysics Data System (ADS)

    Intima, Danielle Polidorio; de Oliveira, Elisabeth; Oliveira, Pedro Vitoriano

    2009-06-01

    In situ fusion on the boat-type graphite platform has been used as a sample pretreatment for the direct determination of Co, Cr and Mn in Portland cement by solid sampling graphite furnace atomic absorption spectrometry (SS-GF AAS). The 3-field Zeeman technique was adopted for background correction to decrease the sensitivity during measurements. This strategy allowed working with up to 200 µg of sample. The in situ fusion was accomplished using 10 µL of a flux mixture 4.0% m/v Na 2CO 3 + 4.0% m/v ZnO + 0.1% m/v Triton® X-100 added over the cement sample and heated at 800 °C for 20 s. The resulting mould was completely dissolved with 10 µL of 0.1% m/v HNO 3. Limits of detection were 0.11 µg g - 1 for Co, 1.1 µg g - 1 for Cr and 1.9 µg g - 1 for Mn. The accuracy of the proposed method has been evaluated by the analysis of certified reference materials. The values found presented no statistically significant differences compared to the certified values (Student's t-test, p < 0.05). In general, the relative standard deviation was lower than 12% ( n = 5).

  13. Study of the mineral matter distribution in pulverized fuel coals with respect to slag deposit formation in boiler furnaces. Phase 1. Final report, 1 April 1976-30 June 1980

    SciTech Connect

    Austin, L.G..; Moza, A.K.; Abbott, M.F.; Singh, S.N.; Trimarchi, T.J.

    1980-07-01

    The work reported here is aimed at understanding the initiation of upper wall slag deposits in pulverized coal fired utility boilers, and characterizing pulverized coals for the mineral elements of significance. A scanning electron microscope with x-ray fluorescence capability, under computer control, has been used to analyze individual coal particles for the elements Si, Al, Ca, Fe and S. The required software for these analyses has been developed, as have suitable sample preparation techniques. The results show many different types of particles to exist in pulverized coal, some of which are likely to be bad-acting in terms of slagging. A test has been developed to study the sticking of melted pellets of ash or mineral matter dropped onto a metal substrate held at a controlled temperature. It was found that for a given drop composition and substrate material there is a substrate temperature below which the drop will not adhere. At higher substrate temperatures the strength of adhesion increases logarithmically. Sticking appears to be a function of the oxidation of the surface or of alkalies deposited on the surface. If the drop composition is such that material absorbed from the substrate fluxes the drop-substrate interface, then the apparent contact angle is reduced and sticking is enhanced, and vice-versa. A small-scale pulverized coal furnace designed to give a uniform temperature-time history for each particle was reconstructed and tested. Water-cooled probes were found to give the most accurate control of initial probe temperature. Deposits initiate on the probe in a few minutes, and the fall of probe temperature can be used to indicate the growth of deposit. Systematic investigation of the particles initiating the deposit have not yet been performed.

  14. Melting Behaviour of Ferronickel Slags

    NASA Astrophysics Data System (ADS)

    Sagadin, Christoph; Luidold, Stefan; Wagner, Christoph; Wenzl, Christine

    2016-12-01

    The industrial manufacturing of ferronickel in electric furnaces produces large amounts of slag with strong acidic character and high melting points, which seriously stresses the furnace refractory lining. In this study, the melting behavior of synthetically produced ferronickel slags on magnesia as refractory material was determined by means of a hot stage microscope. Therefore, slags comprising the main oxides SiO2 (35-70 wt.%), MgO (15-45 wt.%) and Fe2O3 (5-35 wt.%) were melted in a graphite crucible and afterwards analyzed by a hot stage microscope. The design of experiments, which was created by the statistic software MODDE®, included 20 experiments with varying slag compositions as well as atmospheres. The evaluation of the test results occurred at three different characteristic states of the samples like the softening point according to DIN 51730 and the temperatures at which the area of residual cross-section of the samples amounted to 30% and 40%, respectively, of the original value depending of their SiO2/MgO ratio and iron oxide content. Additionally, the thickness of the zone influenced by the slag was measured and evaluated.

  15. Transition of Blast Furnace Slag from Silicate-Based to Aluminate-Based: Structure Evolution by Molecular Dynamics Simulation and Raman Spectroscopy

    NASA Astrophysics Data System (ADS)

    Liang, Dong; Yan, Zhiming; Lv, Xuewei; Zhang, Jie; Bai, Chenguang

    2017-02-01

    To determine the effect of Al2O3 content and Al2O3/SiO2 mass ratio on the structure of molten aluminosilicate systems, CaO-SiO2-Al2O3-MgO-TiO2 systems were investigated by conducting molecular dynamics (MD) simulation and Raman spectroscopy. The capabilities of different elements to attract O on the basis of bond length are ranked as follows: Si > Al > Ca. The CNSi-O (approximately 4) and the average CNAl-O (approximately 4.09) demonstrate that the [AlO4] tetrahedron is not as stable as the [SiO4] tetrahedron and that some highly coordinated Al units exist in the slags. Non-bridging oxygen prefers to be coordinated with Si, and Al tends to be localized in polymerized environments as a network intermediate phase. In addition, Ca2+ is more energetically active than Mg2+ as the charge compensation ion. MD results and Raman analysis show that an increase in Al2O3 content complicates the structure at a fixed CaO/SiO2 ratio. In addition, the viscosity of the sample may increase with increasing Al2O3 content but is also influenced by polymerization strength. The substitution of Al2O3 for SiO2 simplifies the structure of the slag at a fixed CaO concentration when Al2O3/SiO2 is less than 0.92, as indicated by the (Q4 + Q3)/(Q2 + Q1) ratio of Al and the structure complexity. The results of MD and Raman analysis agree with those of viscosity measurement.

  16. Phase Equilibria Studies in the System ZnO-``FeO''-Al2O3-CaO-SiO2 Relevant to Imperial Smelting Furnace Slags: Part I

    NASA Astrophysics Data System (ADS)

    Zhao, Baojun; Hayes, Peter C.; Jak, Evgueni

    2010-04-01

    The phase equilibria and liquidus temperatures in the system ZnO-“FeO”-Al2O3-CaO-SiO2 in equilibrium with metallic iron have been determined experimentally in the temperature range of 1423 K to 1553 K. The experimental conditions were focused on the composition range relevant to Imperial Smelting Furnace slags. The results are presented in the form of a pseudo-ternary section ZnO-“FeO”-(CaO + SiO2 + Al2O3) in which CaO/SiO2 = 0.93 and (CaO + SiO2)/Al2O3 = 7.0. It was found that wustite and spinel are the major primary phases and that zincite and melilite are also present in the composition range investigated. Wustite (Fe2+,Zn)O and spinel (Fe2+,Zn)O (A1,Fe3+)2O3 solid solutions are formed in this system, and the ZnO concentration in the spinel phase is found to be much greater than in the liquid phase.

  17. Phase Equilibria Studies in the System ZnO-``FeO''-Al2O3-CaO-SiO2 Relevant to Imperial Smelting Furnace Slags: Part II

    NASA Astrophysics Data System (ADS)

    Zhao, Baojun; Hayes, Peter C.; Jak, Evgueni

    2010-04-01

    The phase equilibria and the liquidus temperatures in the system ZnO-“FeO”-Al2O3-CaO-SiO2 have been determined experimentally in equilibrium with metallic iron. Specifically, the effects of Al2O3 concentrations in Imperial Smelting Furnace slags are identified, and the results are presented in the form of pseudo-ternary sections ZnO-“FeO”-(Al2O3 + CaO + SiO2) in which CaO/SiO2 = 0.93 and (CaO + SiO2)/Al2O3 = 5.0 and 3.5, respectively. It was found that, in the presence of Al2O3, the spinel phase is formed, the spinel primary phase field expands, and the wustite and melilite primary phase fields are reduced in size with an increasing Al2O3 concentration. The implications of the findings to industrial practice are discussed.

  18. Identifying improvement potentials in cement production with life cycle assessment.

    PubMed

    Boesch, Michael Elias; Hellweg, Stefanie

    2010-12-01

    Cement production is an environmentally relevant process responsible for 5% of total anthropogenic carbon dioxide emissions and 7% of industrial fuel use. In this study, life cycle assessment is used to evaluate improvement potentials in the cement production process in Europe and the USA. With a current fuel substitution rate of 18% in Europe and 11% in the USA, both regions have a substantial potential to reduce greenhouse gas emissions and save virgin resources by further increasing the coprocessing of waste fuels. Upgrading production technology would be particularly effective in the USA where many kiln systems with very low energy efficiency are still in operation. Using best available technology and a thermal substitution rate of 50% for fuels, greenhouse gas emissions could be reduced by 9% for Europe and 18% for the USA per tonne of cement. Since clinker production is the dominant pollution producing step in cement production, the substitution of clinker with mineral components such as ground granulated blast furnace slag or fly ash is an efficient measure to reduce the environmental impact. Blended cements exhibit substantially lower environmental footprints than Portland cement, even if the substitutes feature lower grindability and require additional drying and large transport distances. The highest savings in CO(2) emissions and resource consumption are achieved with a combination of measures in clinker production and cement blending.

  19. Calibration problems with the viscosity measurement of liquid metallurgical slags

    NASA Astrophysics Data System (ADS)

    Heller, H. P.; Schürmann, M.; Scholl, K.; Haustein, N.; Lychatz, B.; Falkus, J.

    2017-01-01

    The viscosity of slag is an important characteristic of liquid slags regarding its lubricating effect and mass transfer. For measurement, however, they exhibit considerable differences in the values reported. Therefore, the rotation method, mostly used for high temperatures areas, is investigated regarding the impacts of any geometric inaccuracies. Furthermore, problems in the centering and use of calibration slags are discussed. It appears that, with the use of a more precise rheometer with air bearing, an error of less than +/- 3 % is possible in compliance with geometric critical values and online monitoring of the central operations. The verification was carried out with a blast furnace slag, which is also proposed as a calibration slag.

  20. Encapsulation of caesium-loaded Ionsiv in cement

    SciTech Connect

    Jenni, A.; Hyatt, N.C.

    2010-08-15

    The microporous material Ionsiv is used for {sup 137}Cs removal from aqueous nuclear waste streams. In the UK, Cs-loaded Ionsiv is classed as an intermediate-level waste; no sentencing and disposal route is yet defined for this material and it is currently held in safe interim storage on several nuclear sites. In this study, the suitability of fly ash and blast furnace slag blended cements for encapsulation of Cs-Ionsiv in a monolithic wasteform was investigated. No evidence of reaction or dissolution of the Cs-Ionsiv in the cementitious environment was found by scanning electron microscopy and X-ray diffraction. However, a small fraction ({<=} 1.6 wt.%) of the Cs inventory was released from the encapsulated Ionsiv during leaching experiments carried out on hydrated samples. Furthermore, it was evident that K and Na present in the cementitious pore water exchanged with Cs and H in the Ionsiv. Therefore, cement systems lower in K and Na, such as slag based cements, showed lower Cs release than the fly ash based cements.

  1. Development of the Use of Alternative Cements for the Treatment of Intermediate Level Waste

    SciTech Connect

    Hayes, M.; Godfrey, I.H.

    2007-07-01

    This paper describes initial development studies undertaken to investigate the potential use of alternative, non ordinary Portland cement (OPC) based encapsulation matrices to treat historic legacy wastes within the UK's Intermediate Level Waste (ILW) inventory. Currently these wastes are encapsulated in composite OPC cement systems based on high replacement with blast furnace slag of pulverised fuel ash. However, the high alkalinity of these cements can lead to high corrosion rates with reactive metals found in some wastes releasing hydrogen and forming expansive corrosion products. This paper therefore details preliminary results from studies on two commercial products, calcium sulfo-aluminate (CSA) and magnesium phosphate (MP) cement which react with a different hydration chemistry, and which may allow wastes containing these metals to be encapsulated with lower reactivity. The results indicate that grouts can be formulated from both cements over a range of water contents and reactant ratios that have significantly improved fluidity in comparison to typical OPC cements. All designed mixes set in 24 hours with zero bleed and the pH values in the plastic state were in the range 10-11 for CSA and 5-7 for MP cements. In addition, a marked reduction in aluminium corrosion rate has been observed in both types of cements compared to a composite OPC system. These results therefore provide encouragement that both cement types can provide a possible alternative to OPC in the immobilisation of reactive wastes, however further investigation is needed. (authors)

  2. WORKER REMOVING SLAG FROM THE MOLTEN METAL BATH IN THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    WORKER REMOVING SLAG FROM THE MOLTEN METAL BATH IN THE ELECTRIC FURNACE AFTER ADDING A CHEMICAL COAGULANT TO FORCE IT TO THE SURFACE. - Southern Ductile Casting Company, Melting, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  3. Reducing CO2-Emission by using Eco-Cements

    NASA Astrophysics Data System (ADS)

    Voit, K.; Bergmeister, K.; Janotka, I.

    2012-04-01

    CO2 concentration in the air is rising constantly. Globally, cement companies are emitting nearly two billion tonnes/year of CO2 (or around 6 to 7 % of the planet's total CO2 emissions) by producing portland cement clinker. At this pace, by 2025 the cement industry will be emitting CO2 at a rate of 3.5 billion tones/year causing enormous environmental damage (Shi et al., 2011; Janotka et al., 2012). At the dawn of the industrial revolution in the mid-eighteenth century the concentration of CO2 was at a level of ca. 280 ppm. 200 years later at the time of World War II the CO2 level had risen to 310 ppm what results in a rate of increase of 0,15 ppm per year for that period (Shi et al., 2011). In November 2011 the CO2 concentration reached a value of 391 ppm (NOAA Earth System Research Laboratory, 2011), a rise of ca. 81 ppm in 66 years and an increased rate of around 1,2 ppm/year respectively. In the same period cement production in tons of cement has multiplied by a factor of ca. 62 (Kelly & Oss, US Geological Survey, 2010). Thus new CO2-saving eco-cement types are gaining in importance. In these cement types the energy-consuming portland cement clinker is partially replaced by latent hydraulic additives such as blast furnace slag, fly ash or zeolite. These hydraulic additives do not need to be fired in the rotary furnace. They ony need to be pulverized to the required grain size and added to the ground portland cement clinker. Hence energy is saved by skipping the engery-consuming firing process, in addition there is no CO2-degassing as there is in the case of lime burning. Therefore a research project between Austria and Slovakia, funded by the EU (Project ENVIZEO), was initiated in 2010. The main goal of this project is to develop new CEM V eco-types of cements and certificate them for common usage. CEM V is a portland clinker saving cement kind that allows the reduction of clinker to a proportion of 40-64% for CEM V/A and 20-39% for CEM V/B respectively by the

  4. Phase Characterization of High Basicity Manganese Slags

    NASA Astrophysics Data System (ADS)

    Coetsee, Theresa; Nell, Johannes; Pistorius, Petrus Christiaan

    2017-02-01

    Slag chemistry applied in the AlloyStream process differs from that used in the production of high carbon ferromanganese in the submerged arc furnace. In process development of the AlloyStream process, several pilot plant and demonstration plant campaigns were completed. Slag samples were selected from the samples collected at each tap, throughout the four month pilot plant campaign. Phase characterization of these samples is reported here, and the results are interpreted in terms of the slag chemistry operational options in the AlloyStream process.

  5. Phase Characterization of High Basicity Manganese Slags

    NASA Astrophysics Data System (ADS)

    Coetsee, Theresa; Nell, Johannes; Pistorius, Petrus Christiaan

    2017-06-01

    Slag chemistry applied in the AlloyStream process differs from that used in the production of high carbon ferromanganese in the submerged arc furnace. In process development of the AlloyStream process, several pilot plant and demonstration plant campaigns were completed. Slag samples were selected from the samples collected at each tap, throughout the four month pilot plant campaign. Phase characterization of these samples is reported here, and the results are interpreted in terms of the slag chemistry operational options in the AlloyStream process.

  6. Method of operating a centrifugal plasma arc furnace

    DOEpatents

    Kujawa, Stephan T.; Battleson, Daniel M.; Rademacher, Jr., Edward L.; Cashell, Patrick V.; Filius, Krag D.; Flannery, Philip A.; Whitworth, Clarence G.

    1998-01-01

    A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe.sub.3 O.sub.4. Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe.sub.2 O.sub.3. Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater.

  7. Method of operating a centrifugal plasma arc furnace

    DOEpatents

    Kujawa, S.T.; Battleson, D.M.; Rademacher, E.L. Jr.; Cashell, P.V.; Filius, K.D.; Flannery, P.A.; Whitworth, C.G.

    1998-03-24

    A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe{sub 3}O{sub 4}. Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe{sub 2}O{sub 3}. Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater. 3 figs.

  8. Global warming impact on the cement and aggregates industries

    SciTech Connect

    Davidovits, J. . Geopolymer Inst.)

    1994-06-01

    CO[sub 2] related energy taxes are focusing essentially on fuel consumption, not on actual CO[sub 2] emission measured at the chimneys. Ordinary Portland cement, used in the aggregates and industries, results from the calcination of limestone and silica. The production of 1 ton of cement directly generates 0.55 tons of chemical-CO[sub 2] and requires the combustion of carbon-fuel to yield an additional 0.40 tons of CO[sub 2]. The 1987 1 billion metric tons world production of cement accounted for 1 billion metric tons of CO[sub 2], i.e., 5% of the 1987 world CO[sub 2] emission. A world-wide freeze of CO[sub 2] emission at the 1990 level as recommended by international institutions, is incompatible with the extremely high cement development needs of less industrialized countries. Present cement production growth ranges from 5% to 16% and suggests that in 25 years from now, world cement CO[sub 2] emissions could equal 3,500 million tons. Eco-taxes when applied would have a spectacular impact on traditional Portland cement based aggregates industries. Taxation based only on fuel consumption would lead to a cement price increase of 20%, whereas taxation based on actual CO[sub 2] emission would multiply cement price by 1.5 to 2. A 25--30% minor reduction of CO[sub 2] emissions may be achieved through the blending of Portland cement with replacement materials such as coal-fly ash and iron blast furnace slag.

  9. Kinetics of the reaction of iron blast furnace slag/hydrated lime sorbents with SO{sub 2} at low temperatures: effects of the presence of CO{sub 2}, O{sub 2}, and NOx

    SciTech Connect

    Liu, C.F.; Shih, S.M.

    2009-09-15

    The effects of the presence of CO{sub 2}, O{sub 2}, and NOx in the flue gas on the kinetics of the sulfation of blast furnace slag/hydrated lime sorbents at low temperatures were studied using a differential fixed-bed reactor. When O{sub 2} and NOx were not present simultaneously, the reaction kinetics was about the same as that under the gas mixtures containing SO{sub 2}, H{sub 2}O, and N{sub 2} only, being affected mainly by the relative humidity. The sulfation of sorbents can be described by the surface coverage model and the model equations derived for the latter case. When both O{sub 2} and NOx, were present, the sulfation of sorbents was greatly enhanced, forming a great amount of sulfate in addition to sulfite. The surface coverage model is still valid in this case, but the model equations obtained show a more marked effect of relative humidity and negligible effects of SO{sub 2} concentration and temperature on the reaction. The effect of sorbent composition on the reaction kinetics was entirely represented by the effects of the initial specific surface area (S{sub g0}) and the Ca molar content (M{sup -1}) of sorbent. The initial conversion rate of sorbent increased linearly with increasing S{sub g0}, and the ultimate conversion increased linearly with increasing S{sub g0}M{sup -1}. The model equations obtained in this work are applicable to describe the kinetics of the sulfation of the sorbents in the low-temperature dry and semidry fine gas desulfurization processes either with an upstream NOx, removal unit or without.111

  10. Polymer-Cement Composites Containing Waste Perlite Powder.

    PubMed

    Łukowski, Paweł

    2016-10-17

    Polymer-cement composites (PCCs) are materials in which the polymer and mineral binder create an interpenetrating network and co-operate, significantly improving the performance of the material. On the other hand, the need for the utilization of waste materials is a demand of sustainable construction. Various mineral powders, such as fly ash or blast-furnace slag, are successfully used for the production of cement and concrete. This paper deals with the use of perlite powder, which is a burdensome waste from the process of thermal expansion of the raw perlite, as a component of PCCs. The results of the testing of the mechanical properties of the composite and some microscopic observations are presented, indicating that there is a possibility to rationally and efficiently utilize waste perlite powder as a component of the PCC. This would lead to creating a new type of building material that successfully meets the requirements of sustainable construction.

  11. Polymer-Cement Composites Containing Waste Perlite Powder

    PubMed Central

    Łukowski, Paweł

    2016-01-01

    Polymer-cement composites (PCCs) are materials in which the polymer and mineral binder create an interpenetrating network and co-operate, significantly improving the performance of the material. On the other hand, the need for the utilization of waste materials is a demand of sustainable construction. Various mineral powders, such as fly ash or blast-furnace slag, are successfully used for the production of cement and concrete. This paper deals with the use of perlite powder, which is a burdensome waste from the process of thermal expansion of the raw perlite, as a component of PCCs. The results of the testing of the mechanical properties of the composite and some microscopic observations are presented, indicating that there is a possibility to rationally and efficiently utilize waste perlite powder as a component of the PCC. This would lead to creating a new type of building material that successfully meets the requirements of sustainable construction. PMID:28773961

  12. Influence of Basicity and MgO on Fluidity and Desulfurization Ability of High Aluminum Slag

    NASA Astrophysics Data System (ADS)

    Wang, Ping; Meng, Qing-min; Long, Hong-ming; Li, Jia-xin

    2016-08-01

    The viscosity of experimental slag, which was mixed based on the composition of a practical blast furnace slag, was measured in this paper. The influence of Al2O3 and MgO content, basicity R2 = w(CaO)/w(SiO2) on the fluidity of slag was studied. The stepwise regression analysis in SPSS was used to reveal the relationship between sulfur distribution coefficient LS and slag composition as well as furnace temperature. The results show that increasing of MgO up to 12% can decrease the slag viscosity. The w(MgO) should be controlled below 8% when there is 20% Al2O3 in the slag. Temperature of hot metal and content of CaO in slag are the two dominant factors on the desulfurization capacity of slag.

  13. Changes in tin smelting efficiency seen through the eyes of UK slag.

    NASA Astrophysics Data System (ADS)

    Farthing, D. J.

    2009-05-01

    The efficiency of a smelting operation is clearly demonstrated by the purity of the product and the quantity of the product as compared to the original ore quantity used in the smelting operation. Slag, smelting's byproduct, can also give insight into the effectiveness of a given smelting operation. Samples of tin slag from the UK provide an opportunity to show how slag can indicate the effectiveness of a metal extraction operation. In the UK, tin was originally smelted in blast furnaces. Thin sections of the slag show that the glassy blast furnace byproduct is much more enriched in tin prills compared to the slag generated in the more modern reverberatory furnaces. In some cases, the reverberatory slag contains no metallic tin prills but instead contains prills of metallic iron. The overall bulk chemistry of the two types of slag also makes it clear that the reverberatory furnace provided a more efficient smelting option to the UK tin industry. Trace element chemistry of the slags indicates that not only did the more modern process separate out the tin better, it also stripped from the final metal product elements that might have originally gone into the tin ingot in the older blast furnace processing. Though the trace element differences might also be due to the ability for smelters to use less pure ore when operating reverberatory furnaces compared to the older blast furnaces.

  14. Effect of Admixtures on the Yield Stresses of Cement Pastes under High Hydrostatic Pressures

    PubMed Central

    Yim, Hong Jae; Kim, Jae Hong; Kwon, Seung Hee

    2016-01-01

    When cement-based materials are transported at a construction site, they undergo high pressures during the pumping process. The rheological properties of the materials under such high pressures are unknown, and estimating the workability of the materials after pumping is a complex problem. Among various influential factors on the rheology of concrete, this study investigated the effect of mineral and chemical admixtures on the high-pressure rheology. A rheometer was fabricated that could measure the rheological properties while maintaining a high pressure to simulate the pumping process. The effects of superplasticizer, silica fume, nanoclay, fly ash, or ground granulated blast furnace slag were investigated when mixed with two control cement pastes. The water-to-cement ratios were 0.35 and 0.50. PMID:28773273

  15. Characteristics of steel slag under different cooling conditions

    SciTech Connect

    Tossavainen, M.; Engstrom, F. Yang, Q.; Menad, N.; Lidstrom Larsson, M.; Bjorkman, B.

    2007-07-01

    Four types of steel slags, a ladle slag, a BOF (basic oxygen furnace) slag and two different EAF (electric arc furnace) slags, were characterized and modified by semi-rapid cooling in crucibles and rapid cooling by water granulation. The aim of this work was to investigate the effect of different cooling conditions on the properties of glassy slags with respect to their leaching and volume stability. Optical microscopy, X-ray diffraction, scanning electron microscope and a standard test leaching (prEN 12457-2/3) have been used for the investigation. The results show that the disintegrated ladle slag was made volume stable by water granulation, which consisted of 98% glass. However EAF slag 1, EAF slag 2 and the BOF slag formed 17%, 1% and 1% glass, respectively. The leaching test showed that the glass-containing matrix did not prevent leaching of minor elements from the modified slags. The solubility of chromium, molybdenum and vanadium varied in the different modifications, probably due to their presence in different minerals and their different distributions.

  16. Characteristics of steel slag under different cooling conditions.

    PubMed

    Tossavainen, M; Engstrom, F; Yang, Q; Menad, N; Lidstrom Larsson, M; Bjorkman, B

    2007-01-01

    Four types of steel slags, a ladle slag, a BOF (basic oxygen furnace) slag and two different EAF (electric arc furnace) slags, were characterized and modified by semi-rapid cooling in crucibles and rapid cooling by water granulation. The aim of this work was to investigate the effect of different cooling conditions on the properties of glassy slags with respect to their leaching and volume stability. Optical microscopy, X-ray diffraction, scanning electron microscope and a standard test leaching (prEN 12457-2/3) have been used for the investigation. The results show that the disintegrated ladle slag was made volume stable by water granulation, which consisted of 98% glass. However EAF slag 1, EAF slag 2 and the BOF slag formed 17%, 1% and 1% glass, respectively. The leaching test showed that the glass-containing matrix did not prevent leaching of minor elements from the modified slags. The solubility of chromium, molybdenum and vanadium varied in the different modifications, probably due to their presence in different minerals and their different distributions.

  17. PO43 Removal by and Permeability of Industrial Byproducts and Minerals: Granulated Blast Furnace Slag, Cement Kiln Dust, Coconut Shell Activated Carbon, Silica Sand and Zeolite

    USDA-ARS?s Scientific Manuscript database

    Excess aqueous concentration of phosphate degrades the overall water quality of the receiving surface waters in a cumulatively damaging process referred to as eutrophication. Adsorption of excess phosphate has proven to be the most effective, and economical methods of phosphate removal from such wat...

  18. Glassy slag from rotary hearth vitrification

    SciTech Connect

    Eschenbach, R.C.; Simpson, M.D.; Paulson, W.S.; Whitworth, C.G.

    1995-12-31

    Use of a Plasma Arc Centrifugal Treatment (PACT) system for treating mixed wastes containing significant quantities of soil results in formation of a glassy slag which melts at significantly higher temperatures than the borosilicate glasses. The slag typically contains mostly crystalline material, frequently in an amorphous matrix, thus the appellation {open_quotes}glassy slag.{close_quotes} Details of the PACT process are given. The process will be used for treating buried wastes from Pit 9 at the Idaho National Engineering Laboratory and low-level mixed wastes from nuclear power plants in Switzerland. Properties of the slag after cooling to room temperature are reported, in particular the Product Consistency Test, for a number of different feedstocks. In almost all cases, the results compare favorably with conventional borosilicate glasses. In the PACT system, a transferred arc carries current from the plasma torch to a rotating molten bed of slag, which is the material being heated. Thus this transferred arc adds energy where it is needed - at and near the surface of the molten bath. Material is fed into the furnace through a sealed feeder, and falls into a rotating tub which is heated by the arc. Any organic material is quickly vaporized into the space above the slag bed and burned by the oxygen in the furnace. Metal oxides in the charge are melted into the slag. Metal in the feed tends to melt and collect as a separate phase underneath the slag, but can be oxidized if desired. When oxidized, it unites with other constituents forming a homogeneous slag.

  19. Studies on Punching Shear Resistance of Two Way Slab Specimens with Partial Replacement of Cement by GGBS with Different Edge Conditions

    NASA Astrophysics Data System (ADS)

    Nemani, Ravi Dakshina Murthy; Rao, M. V. S.; Grandhe, Veera Venkata Satya Naranyana

    2016-09-01

    The present work is an effort to quantify the punching shear load resistance effect on two way simply supported slab specimens with replacement of cement by Ground Granulated Blast Furnace Slag (GGBS) with different edge conditions at various replacement levels and evaluate its efficiency. GGBS replacement has emerged as a major alternative to conventional concrete and has rapidly drawn the concrete industry attention due to its cement savings, cost savings, environmental and socio-economic benefits. The two way slab specimens were subjected to punching shear load by in house fabricated apparatus. The slab specimens were cast using M30 grade concrete with HYSD bars. The cement was partially replaced with GGBS at different percentages i.e., 0 to 30 % at regular intervals of 10 %. The test results indicate that the two way slab specimens with partial replacement of cement by GGBS exhibit high resistance against punching shear when compared with conventional concretes slab specimens.

  20. Performance evaluation of cement stabilized fly ash-GBFS mixes as a highway construction material.

    PubMed

    Singh, S P; Tripathy, D P; Ranjith, P G

    2008-01-01

    Fly ash and granulated blast furnace slag (GBFS) are major by-products of thermal and steel plants, respectively. These materials often cause disposal problems and environmental pollution. Detailed laboratory investigations were carried out on cement stabilized fly ash-(GBFS) mixes in order to find out its suitability for road embankments, and for base and sub-base courses of highway pavements. Proctor compaction test, unconfined compressive strength (UCS) test and California Bearing Ratio (CBR) test were conducted on cement stabilized fly ash-GBFS mixes as per the Indian Standard Code of Practice. Cement content in the mix was varied from 0% to 8% at 2% intervals, whereas the slag content was varied as 0%, 10%, 20%, 30% and 40%. Test results show that an increase of either cement or GBFS content in the mixture, results in increase of maximum dry density (MDD) and decrease of optimum moisture content (OMC) of the compacted mixture. The MDD of the cement stabilized fly ash-GBFS mixture is comparably lower than that of similarly graded natural inorganic soil of sand to silt size. This is advantageous in constructing lightweight embankments over soft, compressible soils. An increase in percentage of cement in the fly ash-GBFS mix increases enormously the CBR value. Also an increase of the amount of GBFS in the fly ash sample with fixed cement content improves the CBR value of the stabilized mix. In the present study, the maximum CBR value of compacted fly ash-GBFS-cement (52:40:8) mixture obtained was 105%, indicating its suitability for use in base and sub-base courses in highway pavements with proper combinations of raw materials.

  1. Steelmaking Slags

    NASA Astrophysics Data System (ADS)

    Li, Jin-yan; Zhang, Mei; Guo, Min; Yang, Xue-Min

    2014-10-01

    The phosphate-enrichment behavior has experimentally been investigated in CaO-SiO2-FeO-Fe2O3-P2O5 steelmaking slags. The reaction ability of structural units in the slags has been represented the mass action concentration from the developed ion and molecule coexistence theory (IMCT)- model based on the IMCT. The defined enrichment possibility and enrichment degree of solid solutions containing P2O5 from the developed IMCT- model have been verified from the experimental results. The effects of binary basicity, the mass percentage ratio , and mass percentage of P2O5 in the initial slags on phosphate-enrichment behavior in the slags has also been discussed. The results show that the P2O5 component can easily be bonded by CaO to form tricalcium phosphate 3 CaO·P2O5, and the formed 3CaO·P2O5 can react with the produced dicalcium silicate 2CaO·SiO2 to generate solid-solution 2CaO·SiO2-3CaO·P2O5 under fixed cooling conditions. The maximum value of the defined enrichment degree of solid-solution 2CaO·SiO2-3CaO·P2O5 is obtained as 0.844 under conditions of binary basicity as 2.5 and the mass percentage ratio as 0.955 at fixed cooling conditions.

  2. COAL SLAGGING AND REACTIVITY TESTING

    SciTech Connect

    Donald P. McCollor; Kurt E. Eylands; Jason D. Laumb

    2003-10-01

    carbon as well as slagging. A second phase of the project involved advanced analysis of the baseline coal along with an Australian coal fired at the plant. These analysis results were used in equilibrium thermodynamic modeling along with a coal quality model developed by the EERC to assess slagging, fouling, and opacity for the coals. Bench-scale carbon conversion testing was performed in a drop-tube furnace to assess the reactivity of the coals. The Australian coal had a higher mineral content with significantly more clay minerals present than the baseline coal. The presence of these clay minerals, which tend to melt at relatively low temperatures, indicated a higher potential for problematic slagging than the baseline coal. However, the pyritic minerals, comprising over 25% of the baseline mineral content, may form sticky iron sulfides, leading to severe slagging in the burner region if local areas with reducing conditions exist. Modeling results indicated that neither would present significant fouling problems. The Australian coal was expected to show slagging behavior much more severe than the baseline coal except at very high furnace temperatures. However, the baseline coal was predicted to exhibit opacity problems, as well as have a higher potential for problematic calcium sulfate-based low-temperature fouling. The baseline coal had a somewhat higher reactivity than the Australian coal, which was consistent with both the lower average activation energy for the baseline coal and the greater carbon conversion at a given temperature and residence time. The activation energy of the baseline coal showed some effect of oxygen on the activation energy, with E{sub a} increasing at the lower oxygen concentration, but may be due to the scatter in the baseline coal kinetic values at the higher oxygen level tested.

  3. Energy effective approach for activation of metallurgical slag

    NASA Astrophysics Data System (ADS)

    Mazov, I. N.; Khaydarov, B. B.; Mamulat, S. L.; Suvorov, D. S.; Saltikova, Y. S.; Yudin, A. G.; Kuznetsov, D. V.

    2016-01-01

    The paper presents results of investigation of the process of mechanical activation of metallurgical slag using different approaches - ball milling and electromagnetic vortex apparatus. Particle size distribution and structure of mechanically activated slag samples were investigated, as well as energetic parameters of the activation process. It was shown that electromagnetic vortex activation is more energy effective and allows to produce microscale milled slag-based concrete using very short treatment time. Activated slag materials can be used as clinker-free cement in civilian and road construction, providing ecology-friendly technology and recycling of high-tonnage industrial waste.

  4. Simulation of the mass and heat transfer in a three-electrode round impoverishment furnace

    NASA Astrophysics Data System (ADS)

    Rumyantsev, D. V.; Talalov, V. A.; Stepanov, V. V.; Rusakov, M. R.

    2010-06-01

    A thermophysical model is developed for a three-electrode round impoverishment furnace operating with electrodes immersed in a slag melt in order to predict the operation of the impoverishment furnaces located at the Nadezhdinsk metallurgical works of the Noril’sk Nikel integrated works and to optimize their energy-technical conditions. This model provides reliable information on the temperature field in the slag bath of a furnace depending on the furnace operating schedule, the velocity and character of motion of a slag melt, the heat release in different regions of the slag melt, and (hence) the heat load applied to furnace elements. The results of calculation by this model were used to make recommendations for improving the designs of the furnaces operating at the Noril’sk Nikel integrated works and for changing their operating conditions.

  5. Cements for Structural Concrete in Cold Regions.

    DTIC Science & Technology

    1977-10-01

    ability to reduce the early evolu- tion of heat: slag and obsidian, pumicite and calcined shale, fly-ash , tuff and calcined diatomite , natural cement...and uncalcined diatomite . Variations in initial set times of cements can be controlled ‘cy varying the percentages of different cement mixtures . Wh it

  6. Rebuilding of Rautaruukki blast furnaces

    SciTech Connect

    Kallo, S.; Pisilae, E.; Ojala, K.

    1997-12-31

    Rautaruukki Oy Raahe Steel rebuilt its blast furnaces in 1995 (BF1) and 1996 (BF2) after 10 year campaigns and production of 9,747 THM/m{sup 3} (303 NTHM/ft{sup 3}) and 9,535 THM/m{sup 3} (297 NTHM/ft{sup 3}), respectively. At the end of the campaigns, damaged cooling system and shell cracks were increasingly disturbing the availability of furnaces. The goal for rebuilding was to improve the cooling systems and refractory quality in order to attain a 15 year campaign. The furnaces were slightly enlarged to meet the future production demand. The blast furnace control rooms and operations were centralized and the automation and instrumentation level was considerably improved in order to improve the operation efficiency and to reduce manpower requirements. Investments in direct slag granulation and improved casthouse dedusting improved environmental protection. The paper describes the rebuilding.

  7. Semi lightweight concretes produced by volcanic slags

    SciTech Connect

    Topcu, I.B.

    1997-01-01

    The properties of the semi-lightweight concretes produced by using volcanic slags as coarse aggregate were investigated. The volcanic slags were brought from the quarry crushed and then classified according to their aggregate sizes of 0--8, 0--16, 0--31.5, 4--8, and 8--16 mm. The concrete series of five different volcanic slag sizes were produced by addition of a specific cement paste in volume fractions of 0.15, 0.30, 0.45 and 0.60. The cubic, cylindrical and prismatic specimens were made from each of the concrete series. The physical and mechanical properties of the concrete series were determined by conducting unit weight, slump, ultrasound velocity, Schmidt hardness, cylindrical and cubic compressive, bending and splitting tensile strength tests. The results indicated that the volcanic slags can be safely used in the production of semi lightweight concrete.

  8. Valorization of BOF Steel Slag by Reduction and Phase Modification: Metal Recovery and Slag Valorization

    NASA Astrophysics Data System (ADS)

    Liu, Chunwei; Huang, Shuigen; Wollants, Patrick; Blanpain, Bart; Guo, Muxing

    2017-03-01

    Basic oxygen furnace (BOF) steel slag is a main byproduct in steelmaking, and its valorization is therefore of considerable interest, from a metal-recovery perspective and from a residue-utilization perspective. In the present study, the carbothermic reduction of BOF slag was investigated systematically. The reductions of Fe- and P-containing phases (i.e., oxide and compounds) are discussed. Effects of Al2O3 and SiO2 additions on the solidification microstructure and mineralogy associated with the reduction processes were also investigated. The formation and growth of the extracted metallic phase are discussed, and the mineralogy of the residue slag is determined. We conclude that by controlling the additions under a rapid cooling condition, it is possible to extract metallic iron as high-grade metal and simultaneously to utilize the remaining slag for construction applications.

  9. Valorization of BOF Steel Slag by Reduction and Phase Modification: Metal Recovery and Slag Valorization

    NASA Astrophysics Data System (ADS)

    Liu, Chunwei; Huang, Shuigen; Wollants, Patrick; Blanpain, Bart; Guo, Muxing

    2017-06-01

    Basic oxygen furnace (BOF) steel slag is a main byproduct in steelmaking, and its valorization is therefore of considerable interest, from a metal-recovery perspective and from a residue-utilization perspective. In the present study, the carbothermic reduction of BOF slag was investigated systematically. The reductions of Fe- and P-containing phases ( i.e., oxide and compounds) are discussed. Effects of Al2O3 and SiO2 additions on the solidification microstructure and mineralogy associated with the reduction processes were also investigated. The formation and growth of the extracted metallic phase are discussed, and the mineralogy of the residue slag is determined. We conclude that by controlling the additions under a rapid cooling condition, it is possible to extract metallic iron as high-grade metal and simultaneously to utilize the remaining slag for construction applications.

  10. The microstructure of Portland cement paste and its relationship to drying shrinkage: A study of blended cement paste

    NASA Astrophysics Data System (ADS)

    Olson, Rudolph Andrew, III

    1998-12-01

    The objective was to understand how the microstructure of cement paste influences its susceptibility to drying shrinkage. The strategy was to vary the microstructure via processing and relate the changes to the deformation behavior. There were many processing parameters to choose from that were capable of varying the microstructure, but one very effective way was through addition of mineral admixtures. Since the use of mineral admixtures also has the potential to address current economic, social, and environmental problems, achieving a better understanding of blended cement paste was an added benefit. Ground granulated blast furnace slag, fly ash, and silica fume were the mineral admixtures chosen for this study because they represent a wide range of reactivity. Blended cement pastes of various compositions and degrees of hydration were characterized. Calcium hydroxide, calcium silicate hydrate, pH, free water, and nitrogen surface area were the microstructural parameters chosen for analysis. Because calcium silicate hydrate is usually measured by indirect techniques which are not applicable to blended cements, a technique based on water adsorption was developed; results compared favorably with calculations from the Jennings-Tennis hydration model. The connectivity of the pore network was characterized using impedance spectroscopy. Drying shrinkage was analyzed on the macrolevel using bulk shrinkage measurements and the microstructural level using a deformation mapping technique. Several processing-microstructure-property relationships were developed. Mineral admixtures were found to significantly reduce the connectivity of the pore network and increase the nitrogen surface area of cement paste per gram of calcium silicate hydrate. The bulk drying shrinkage of blended cement pastes dried to 50% relative humidity was found to depend primarily on calcium hydroxide and calcium silicate hydrate content; shrinkage decreased with increasing amounts of calcium hydroxide

  11. Utilization of municipal solid waste incineration (MSWI) fly ash in blended cement Part 2. Mechanical strength of mortars and environmental impact.

    PubMed

    Aubert, J E; Husson, B; Sarramone, N

    2007-07-19

    This second of two articles dealing with the utilization of MSWI fly ash in blended cement studies the effects of two variants of the stabilization process on the behavior of the treated fly ash (TFA) introduced into cement-based mortars. From a technological point of view, the modifications of the process are very efficient and eliminate the swelling produced by the introduction of MSWI fly ash in cement-based mortars. TFA has a significant activity in cement-based mortars and can also advantageously replace a part of the cement in cement-based material. From an environmental point of view, the results of traditional leaching tests on monolithic and crushed mortars highlight a poor stabilization of some harmful elements such as antimony and chromium. The use of a cement rich in ground granulated blast furnace slag (GGBFS) with a view to stabilizing the chromium is not efficient. Since neither adequate tests nor quality criteria exist to evaluate the pollutant potential of a waste with a view to reusing it, it is difficult to conclude on the environmental soundness of such a practice. Further experiments are necessary to investigate the environmental impact of TFA introduced in cement-based mortars depending on the reuse scenario.

  12. Comparing the Environmental Impacts of Alkali Activated Mortar and Traditional Portland Cement Mortar using Life Cycle Assessment

    NASA Astrophysics Data System (ADS)

    Matheu, P. S.; Ellis, K.; Varela, B.

    2015-11-01

    Since the year 1908 there has been research into the use alkali activated materials (AAM) in order to develop cementitious materials with similar properties to Ordinary Portland Cement. AAMs are considered green materials since their production and synthesis is not energy intensive. Even though AAMs have a high compressive strength, the average cost of production among other issues limits its feasibility. Previous research by the authors yielded a low cost AAM that uses mine tailings, wollastonite and ground granulated blast furnace slag (GGBFS). This mortar has an average compressive strength of 50MPa after 28 days of curing. In this paper the software SimaPro was used to create a product base cradle to gate Life Cycle Assessment (LCA). This compared the environmental impact of the AAM mortar to an Ordinary Portland Cement mortar (PCHM) with similar compressive strength. The main motivation for this research is the environmental impact of producing Ordinary Portland Cement as compared to alkali activated slag materials. The results of this LCA show that the Alkali Activated Material has a lower environmental impact than traditional Portland cement hydraulic mortar, in 10 out of 12 categories including Global Warming Potential, Ecotoxicity, and Smog. Areas of improvement and possible future work were also discovered with this analysis.

  13. Blast furnace repairs, relines and modernizations

    SciTech Connect

    Carpenter, J.A.; Swanson, D.E; Chango, R.F. . Burns Harbor Div.)

    1994-09-01

    Bethlehem Steel's Burns Harbor Div. operates two 89,000-cu ft blast furnaces, D and C, built in 1969 and 1972. These furnaces have been in the forefront of blast furnace performance since they were blown-in. To maintain a credible operation throughout the past 25 years their performance has been improved continuously. Production was increased approximately 3%/year while fuel rate decreased 1%/year. This presentation summarizes the early repairs, relines and improvements that have sustained and enhanced the furnace's performance. The fourth reline of both furnaces will be discussed in detail. As part of the 1991 reline of D furnace its lines were improved and modern penstocks installed. The bosh, tuyere jacket, hearth jacket and both cast floors were replaced. The furnace now has a larger hearth making it easier to control and, liquid level is no longer a problem when pulling the wind to shut down. The new cast floor with its increased trough length has much improved separation of slag from iron and lowered refractory consumption. Since the cast floors on D furnace were changed, there has been a reduction in accidents and absenteeism. This may be related to the change in work practices on the new cast floors. The 1994 reline of C furnace incorporates those improvements made on D furnace in 1991. In addition, C furnace will have high-density cooling which is expected to double its campaign from 6 to 12 years, without interim repairs.

  14. Using Natural Cementation Systems to Control Corrosion Dust on Un-surfaced Roads

    DTIC Science & Technology

    2010-02-01

    metallurgical slags), volcanic glass, fly ash and low-fired clays • Can use waste alkali from manufacturing operations • No Portland cement is involved Soil...Conventional Cement? • Glass can be both the aggregate and form the cementing phase • Waste glass (slag, fly ash ) can be used • More alkaline solution is...Materials: Suitable raw materials are available almost everywhere ( fly ash , slag, calcined clays) • Economical: Uses waste materials or low-fired clay

  15. Modeling and control of copper loss in smelting slag

    NASA Astrophysics Data System (ADS)

    Tan, Pengfu

    2011-12-01

    A series of technical improvements have been implemented to address the issue of high copper losses in rotary holding furnace (RHF) slag, which were experienced at the Xstrata Copper Smelter at Mount Isa in 2007 and 2008. The copper losses in smelting slag in the RHF were more than 3% in 2006 and 2007. Thermodynamic models and viscosity models have been applied in the operation of Xstrata Copper Smelter in Australia. The theory of RHF key performance indicators has also been developed to reduce the copper losses in RHF slag. The RHF KPIs Theory has been applied in Mount Isa Copper Smelter. The copper losses in RHF slag dropped from 3.1% in 2007 to 0.76% in April 2009. The average copper loss in RHF slag in 2009 and 2010 was about 0.9%.

  16. Assessment of strength properties of cemented paste backfill by ultrasonic pulse velocity test.

    PubMed

    Yılmaz, Tekin; Ercikdi, Bayram; Karaman, Kadir; Külekçi, Gökhan

    2014-07-01

    Ultrasonic pulse velocity (UPV) test is one of the most popular non-destructive techniques used in the assessment of the mechanical properties of concrete or rock materials. In this study, the effects of binder type/dosage, water to cement ratio (w/c) and fines content (<20 μm) of the tailings on ultrasonic pulse velocity (UPV) of cemented paste backfill (CPB) samples were investigated and correlated with the corresponding unconfined compressive strength (UCS) data. A total of 96 CPB samples prepared at different mixture properties were subjected to the UPV and UCS tests at 7, 14, 28 and 56-days of curing periods. UPV and UCS of CPB samples of ordinary Portland cement (CEM I 42.5 R) and sulphate resistant cement (SRC 32.5) initially increased rapidly, but, slowed down after 14 days. However, UPV and UCS of CPB samples of the blast furnace slag cement (CEM III/A 42.5 N) steadily increased between 7 and 56 days. Increasing binder dosage or reducing w/c ratio and fines content (<20 μm) increased the UCS and UPV of CPB samples. UPV was found to be particularly sensitive to fines content. UCS data were correlated with the corresponding UPV data. A linear relation appeared to exist between the UCS and UPV of CPB samples. These findings have demonstrated that the UPV test can be reliably used for the estimation of the strength of CPB samples.

  17. Early age strength enhancement of blended cement systems by CaCl{sub 2} and diethanol-isopropanolamine

    SciTech Connect

    Riding, Kyle; Silva, Denise A.; Scrivener, Karen

    2010-06-15

    The enhancement of the 1 day strength of cementitious systems by a combination of calcium chloride (CaCl{sub 2}) and diethanol-isopropanolamine (DEIPA) was studied, particularly in blended cement systems. A combination of quantitative X-ray diffraction with Rietveld refinement (QXRD), scanning electron microscopy (SEM)/backscattered electron image analysis, thermogravimetric analysis (TGA), and isothermal calorimetry were used to investigate the mechanism of strength enhancement by the additives. The additives were found to increase the early age mortar strength by enhancing the cement hydration, with the DEIPA enhancing primarily the aluminate hydration. DEIPA also affected the morphology of portlandite which was formed as thin plates. In parallel, the calcium-to-silica ratio of the C-S-H was found to increase with the use of DEIPA, possibly because of the inclusion of microcrystalline portlandite. After 48 h DEIPA was found to directly enhance the rate of reaction of granulated blast-furnace slag and fly ash.

  18. Characterisation of Al corrosion and its impact on the mechanical performance of composite cement wasteforms by the acoustic emission technique

    NASA Astrophysics Data System (ADS)

    Spasova, L. M.; Ojovan, M. I.

    2008-04-01

    In this study acoustic emission (AE) non-destructive method was used to evaluate the mechanical performance of cementitious wasteforms with encapsulated Al waste. AE waves generated as a result of Al corrosion in small-size blast furnace slag/ordinary Portland cement wasteforms were recorded and analysed. The basic principles of the conventional parameter-based AE approach and signal-based analysis were combined to establish a relationship between recorded AE signals and different interactions between the Al and the encapsulating cement matrix. The AE technique was shown as a potential and valuable tool for a new area of application related to monitoring and inspection of the mechanical stability of cementitious wasteforms with encapsulated metallic wastes such as Al.

  19. DC Arc Furnaces — Past, Present, and Future

    NASA Astrophysics Data System (ADS)

    Jones, Rodney T.

    DC arc furnaces were first used industrially for the reductive smelting of chromite fines to produce ferrochromium thirty years ago. Since then, they have been used for a variety of applications, including the smelting of ilmenite to produce titania slag and pig iron, the recovery of cobalt from non-ferrous smelter slags, and the smelting of nickel laterite ores to produce ferronickel. The power of these furnaces has increased from 12 MW to 72 MW for ferrochromium, and to 80 MW for ferronickel. The largest of these furnaces requires two electrodes to carry sufficient current to generate this much power. A review is presented of various DC arc furnaces in use, along with a discussion of the likely ways in which furnace power might be increased further in the future.

  20. Modeling of Manganese Ferroalloy Slag Properties and Flow During Tapping

    NASA Astrophysics Data System (ADS)

    Muller, Jacques; Zietsman, Johannes Hendrik; Pistorius, Petrus Christiaan

    2015-12-01

    Stable operation of submerged-arc furnaces producing high-carbon ferromanganese (HCFeMn) and silicomanganese (SiMn) requires tapping of consistent amounts of liquid slag and metal. Minimal effort to initiate and sustain tapping at reasonable rates is desired, accommodating fluctuations in especially slag chemical composition and temperature. An analytical model is presented that estimates the tapping rate of the liquid slag-metal mixture as a function of taphole dimensions, coke bed particulate properties, and slag and metal physicochemical properties with dependencies on chemical composition and temperature. This model may be used to evaluate the sensitivity to fluctuations in these parameters, and to determine the influence of converting between HCFeMn and SiMn production. The model was applied to typical HCFeMn and SiMn process conditions, using modeled slag viscosities and densities. Tapping flow rates estimated were comparable to operational data and found to be dependent mostly on slag viscosity. Slag viscosities were generally lower for typical SiMn slags due to the higher temperature used for calculating viscosity. It was predicted that flow through the taphole would mostly develop into laminar flow, with the pressure drop predominantly over the coke bed. Flow rates were found to be more dependent on the taphole diameter than on the taphole length.

  1. Influence of chemical compositions of slag and graphite on the phenomena occurring in the graphite/slag interfacial region

    NASA Astrophysics Data System (ADS)

    Sahajwalla, V.; Khanna, R.; Mehta, A. S.

    2004-02-01

    Silica reduction reactions taking place in the slag/carbon interfacial region were investigated for synthetic/natural graphite in the temperature range 1500 °C to 1700 °C. Two silica-rich blast furnace slags, with low levels of iron oxide, were used in this study. Silica concentration in these slags, labeled as 1 and 2, was 30.80 pct and 36.80 pct with a respective basicity of 1.67 and 1.22. Reaction rate investigations were supplemented with wettability measurements on these systems with an aim to probe a possible interdependence between wetting characteristics and reaction rates of silica reduction. Wettability and slag/carbon reactions were studied in a horizontal tube resistance furnace in argon atmosphere, using the sessile drop approach. While the contact angles were measured by recording live images of the assembly with a charge-coupled device camera, the volumes of CO and CO2 evolved were obtained from an analysis of off-gases with the help of a mass spectrometer. Reaction rates for silica reduction showed a wide variation for different systems. Synthetic graphite showed nonwetting behavior with both slags. Natural graphite, however, showed dynamic wetting with slag 2, resulting in low contact angles. This is attributed to the difference in the deposition of Si-based reaction products in the interfacial region, which in turn influences wettability. Temperature had a significant effect on both the wettability and silica reduction rate of the graphite/slag system. Activation energies for silica reduction in slags 1 and 2 with natural graphite were estimated to be 253 and 241 kJ/mol, respectively. Chemical composition of carbonaceous materials and slags were found to play a very important role in dictating overall reaction rates and wetting characteristics.

  2. Crystallization control for remediation of an FetO-rich CaO-SiO2-Al2O3-MgO EAF waste slag.

    PubMed

    Jung, Sung Suk; Sohn, Il

    2014-01-01

    In this work, the crystallization behavior of synthesized FetO-rich electric arc furnace (EAF) waste slags with a basicity range of 0.7 to 1.08 was investigated. Crystal growth in the melts was observed in situ using a confocal laser scanning microscope, and a delayed crystallization for higher-basicity samples was observed in the continuous cooling transformation and time temperature transformation diagrams. This result is likely due to the polymerization of the melt structure as a result of the increased number of network-forming FeO4 and AlO4 units, as suggested by Raman analysis. The complex incorporation of Al and Fe ions in the form of AlO4 and FeO4 tetrahedral units dominant in the melt structure at a higher basicity constrained the precipitation of a magnetic, nonstoichiometric, and Fe-rich MgAlFeO4 primary phase. The growth of this spinel phase caused a clear compositional separation from amorphous phase during isothermal cooling at 1473 K leading to a clear separation between the primary and amorphous phases, allowing an efficient magnetic separation of Fe compounds from the slag for effective remediation and recycling of synthesized EAF waste slags for use in higher value-added ordinary Portland cement.

  3. Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry

    SciTech Connect

    Galitsky, Christina; Price, Lynn; Zhou, Nan; Fuqiu , Zhou; Huawen, Xiong; Xuemin, Zeng; Lan, Wang

    2008-07-30

    The Benchmarking and Energy Savings Tool (BEST) Cement is a process-based tool based on commercially available efficiency technologies used anywhere in the world applicable to the cement industry. This version has been designed for use in China. No actual cement facility with every single efficiency measure included in the benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants striving to be the best. The energy consumption of the benchmark facility differs due to differences in processing at a given cement facility. The tool accounts for most of these variables and allows the user to adapt the model to operational variables specific for his/her cement facility. Figure 1 shows the boundaries included in a plant modeled by BEST Cement. In order to model the benchmark, i.e., the most energy efficient cement facility, so that it represents a facility similar to the user's cement facility, the user is first required to input production variables in the input sheet (see Section 6 for more information on how to input variables). These variables allow the tool to estimate a benchmark facility that is similar to the user's cement plant, giving a better picture of the potential for that particular facility, rather than benchmarking against a generic one. The input variables required include the following: (1) the amount of raw materials used in tonnes per year (limestone, gypsum, clay minerals, iron ore, blast furnace slag, fly ash, slag from other industries, natural pozzolans, limestone powder (used post-clinker stage), municipal wastes and others); the amount of raw materials that are preblended (prehomogenized and proportioned) and crushed (in tonnes per year); (2) the amount of additives that are dried and ground (in tonnes per year); (3) the production of clinker (in tonnes per year) from each kiln by kiln type; (4) the amount of raw materials, coal and clinker that is ground by mill type (in tonnes per year); (5

  4. Slag remelt purification of irradiated vanadium alloys

    SciTech Connect

    Carmack, W.J.; Smolik, G.R.; McCarthy, K.A.; Gorman, P.K.

    1995-07-01

    This paper describes theoretical and scoping experimental efforts to investigate the decontamination potential of a slag remelting process for decontaminating irradiated vanadium alloys. Theoretical calculations, using a commercial thermochemical computer code HSC Chemistry, determined the potential slag compositions and slag-vanadium alloy ratios. The experiment determined the removal characteristics of four surrogate transmutation isotopes (Ca, Y - to simulate Sc, Mn, and Ar) from a V-5Ti-5Cr alloy with calcium fluoride slag. An electroslag remelt furnace was used in the experiment to melt and react the constituents. The process achieved about a 90 percent removal of calcium and over 99 percent removal of yttrium. Analyses indicate that about 40 percent of the manganese may have been removed. Argon analyses indicates that 99.3% of the argon was released from the vanadium alloy in the first melt increasing to 99.7% during the second melt. Powder metallurgy techniques were used to incorporate surrogate transmutation products in the vanadium. A powder mixture was prepared with the following composition: 90 wt % vanadium, 4.7 wt % titanium, 4.7 wt % chromium, 0.35 wt % manganese, 0.35 wt % CaO, and 0.35 wt % Y{sub 2}O{sub 3}. This mixture was packed into 2.54 cm diameter stainless steel tubes. Argon was introduced into the powder mixture by evacuating and backfilling the stainless steel containers to a pressure of 20 kPa (0.2 atm). The tubes were hot isostatically pressed at 207 MPa (2000 atm) and 1473 K to consolidate the metal. An electroslag remelt furnace (crucible dimensions: 5.1 cm diameter by 15.2 cm length) was used to process the vanadium electrodes. Chemical analyses were performed on samples extracted from the slags and ingots. Ingot analyses results are shown below. Values are shown in percent removal of the four targeted elements of the initial compositions.

  5. Geological Sequestration of CO2 by Hydrous Carbonate Formation with Reclaimed Slag

    SciTech Connect

    Von L. Richards; Kent Peaslee; Jeffrey Smith

    2008-02-06

    The concept of this project is to develop a process that improves the kinetics of the hydrous carbonate formation reaction enabling steelmakers to directly remove CO2 from their furnace exhaust gas. It is proposed to bring the furnace exhaust stream containing CO2 in contact with reclaimed steelmaking slag in a reactor that has an environment near the unit activity of water resulting in the production of carbonates. The CO2 emissions from the plant would be reduced by the amount sequestered in the formation of carbonates. The main raw materials for the process are furnace exhaust gases and specially prepared slag.

  6. INTERIOR VIEW SHOWING QBOP FURNACE IN BLOW. OXYGEN AND NATURAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW SHOWING Q-BOP FURNACE IN BLOW. OXYGEN AND NATURAL GAS ARE BLOWN INTO THE FURNACE THROUGH THE TUYERES TO CHARGE 460,000 LBS. OF HOT METAL, 100,000 LBS. OF SCRAP WITH 30,000 LBS. OF LIME. BLOW TIME IS 16 MINUTES. THE TIME TO BLOW AND TAP THE FURNACES OF THE RESULTING 205,000 TONS OF STEEL AND SLAG IS 35 MINUTES. - U.S. Steel, Fairfield Works, Q-Bop Furnace, North of Valley Road & West of Ensley, Pleasant Grove Road, Fairfield, Jefferson County, AL

  7. Application of PCA and SIMCA statistical analysis of FT-IR spectra for the classification and identification of different slag types with environmental origin.

    PubMed

    Stumpe, B; Engel, T; Steinweg, B; Marschner, B

    2012-04-03

    In the past, different slag materials were often used for landscaping and construction purposes or simply dumped. Nowadays German environmental laws strictly control the use of slags, but there is still a remaining part of 35% which is uncontrolled dumped in landfills. Since some slags have high heavy metal contents and different slag types have typical chemical and physical properties that will influence the risk potential and other characteristics of the deposits, an identification of the slag types is needed. We developed a FT-IR-based statistical method to identify different slags classes. Slags samples were collected at different sites throughout various cities within the industrial Ruhr area. Then, spectra of 35 samples from four different slags classes, ladle furnace (LF), blast furnace (BF), oxygen furnace steel (OF), and zinc furnace slags (ZF), were determined in the mid-infrared region (4000-400 cm(-1)). The spectra data sets were subject to statistical classification methods for the separation of separate spectral data of different slag classes. Principal component analysis (PCA) models for each slag class were developed and further used for soft independent modeling of class analogy (SIMCA). Precise classification of slag samples into four different slag classes were achieved using two different SIMCA models stepwise. At first, SIMCA 1 was used for classification of ZF as well as OF slags over the total spectral range. If no correct classification was found, then the spectrum was analyzed with SIMCA 2 at reduced wavenumbers for the classification of LF as well as BF spectra. As a result, we provide a time- and cost-efficient method based on FT-IR spectroscopy for processing and identifying large numbers of environmental slag samples.

  8. Kinetics of Alkaline Activation of Slag and Fly ash-Slag Systems

    NASA Astrophysics Data System (ADS)

    Chithiraputhiran, Sundara Raman

    Alkali-activated aluminosilicates, commonly known as "geopolymers", are being increasingly studied as a potential replacement for Portland cement. These binders use an alkaline activator, typically alkali silicates, alkali hydroxides or a combination of both along with a silica-and-alumina rich material, such as fly ash or slag, to form a final product with properties comparable to or better than those of ordinary Portland cement. The kinetics of alkali activation is highly dependent on the chemical composition of the binder material and the activator concentration. The influence of binder composition (slag, fly ash or both), different levels of alkalinity, expressed using the ratios of Na2O-to-binders (n) and activator SiO2-to-Na2O ratios (Ms), on the early age behavior in sodium silicate solution (waterglass) activated fly ash-slag blended systems is discussed in this thesis. Optimal binder composition and the n values are selected based on the setting times. Higher activator alkalinity (n value) is required when the amount of slag in the fly ash-slag blended mixtures is reduced. Isothermal calorimetry is performed to evaluate the early age hydration process and to understand the reaction kinetics of the alkali activated systems. The differences in the calorimetric signatures between waterglass activated slag and fly ash-slag blends facilitate an understanding of the impact of the binder composition on the reaction rates. Kinetic modeling is used to quantify the differences in reaction kinetics using the Exponential as well as the Knudsen method. The influence of temperature on the reaction kinetics of activated slag and fly ash-slag blends based on the hydration parameters are discussed. Very high compressive strengths can be obtained both at early ages as well as later ages (more than 70 MPa) with waterglass activated slag mortars. Compressive strength decreases with the increase in the fly ash content. A qualitative evidence of leaching is presented through

  9. Spectroscopic studies of alkaline activated slag geopolymers

    NASA Astrophysics Data System (ADS)

    Mozgawa, W.; Deja, J.

    2009-04-01

    In the work, results of structural studies of different geopolymers, obtained using a granulated blast furnace slag, are presented. The slag was subjected to an alkaline activation process. As activators, NaOH, Na 2CO 3 and liquid glass were applied. IR and NMR spectroscopy were the main experimental methods used, the results obtained were compared with XRD phase analysis and SEM observations. In the IR spectra of raw slag as well as in the spectra of products of paste hydration, the bands due to the characteristic vibrations of bonds observed in both types of oxygen bridges: Si-O-Si and Si-O-Al, were assigned. These bridges constitute basic structural units, forming tetrahedral geopolymer chains. It was found that the slag composition, mainly SiO 2/Al 2O 3 ratio and modification in oxides concentration, influences the presence of the bands connected with the phases (mainly C-S-H) formed during the hydration in the IR spectra. Additionally, significant effect of amorphous phases share on the spectra shape was established. 29Si and 27Al MAS-NMR spectra of initial slag geopolymers and pastes provided information concerning coordination of both atoms in the structures. It was revealed that the kind of slag geopolymers and the conditions of paste hydration influence connectedness of silicooxygen tetrahedra and coordination number of aluminium atoms. Based on IR spectra, it was also possible to determine the influence of the activator type, activation time and hydration conditions on the products formed. Significant changes were observed for the bands assigned to vibrations of carbonate and hydroxide groups. The changes were also noticed in the case of bands due to vibrations of silicate and aluminosilicate bonds.

  10. Pragmatic analysis of the electric submerged arc furnace continuum

    PubMed Central

    Karkalos, N.; Xenidis, A.

    2017-01-01

    A transient mathematical model was developed for the description of fluid flow, heat transfer and electromagnetic phenomena involved in the production of ferronickel in electric arc furnaces. The key operating variables considered were the thermal and electrical conductivity of the slag and the shape, immersion depth and applied electric potential of the electrodes. It was established that the principal stimuli of the velocities in the slag bath were the electric potential and immersion depth of the electrodes and the thermal and electrical conductivities of the slag. Additionally, it was determined that, under the set of operating conditions examined, the maximum slag temperature ranged between 1756 and 1825 K, which is in accordance with industrial measurements. Moreover, it was affirmed that contributions to slag stirring due to Lorentz forces and momentum forces due to the release of carbon monoxide bubbles from the electrode surface were negligible.

  11. Production of cements from Illinois coal ash. Technical report, September 1, 1995--November 30, 1995

    SciTech Connect

    Wagner, J.C.; Bhatty, J.I.; Mishulovich, A.

    1995-12-31

    The objective of this program is to convert Illinois coal combustion residues, such as fly ash, bottom ash, and boiler slag, into novel cementitious materials for use in the construction industry. Currently only about 30% of the 5 million tons of these coal combustion residues generated in Illinois each year are utilized, mainly as aggregate. These residues are composed largely Of SiO{sub 2}, Al{sub 2}O{sub 3}, Fe{sub 2}O{sub 3}, MgO, and CaO, which are also the major components of cement. The process being developed in this program will use the residues directly in the manufacture of cement products. Therefore, a much larger amount of residues can be utilized. To achieve the above objective, in the first phase (current year) samples of coal combustion residues will be blended and mixed, as needed, with a lime or cement kiln dust (CKD) to adjust the CaO composition. Six mixtures will be melted in a laboratory-scale furnace at CTL. The resulting products will then be tested for cementitious properties. Two preliminary blends have been tested. One blend used fly ash with limestone, while the other used fly ash with CKD. Each blend was melted and then quenched, and the resulting product samples were ground to a specific surface area similar to portland cement. Cementitious properties of these product samples were evaluated by compression testing of 1-inch cube specimens. The specimens were formed out of cement paste where a certain percentage of the cement paste is displaced by one of the sample products. The specimens were cured for 24 hours at 55{degrees}C and 100% relative humidity. The specimens made with the product samples obtained 84 and 89% of the strength of a pure portland cement control cube. For comparison, similar (pozzolanic) materials in standard concrete practice are required to have a compressive strength of at least 75% of that of the control.

  12. Effect of Slag on Inclusions During Electroslag Remelting Process of Die Steel

    NASA Astrophysics Data System (ADS)

    Dong, Yan-Wu; Jiang, Zhou-Hua; Cao, Yu-Long; Yu, Ang; Hou, Dong

    2014-08-01

    Many factors influence the non-metallic inclusions in electroslag steel including furnace atmosphere and inclusions' content in the consumable electrode, slag amount and its composition, power input, melting rate, filling ratio, and so on. Fluoride containing slag, which influences the non-metallic inclusions to a great extent, has been widely used for the electroslag remelting process. The current paper focuses on the effect of fluoride containing slag on the inclusions in electroslag ingots based on the interaction of the slag-metal interface and electroslag remelting process. In this work, die steel of CR-5A and several slags have been employed for investigating the effect of slag on inclusions in an electrical resistance furnace under argon atmosphere in order to eliminate the effect of ambient oxygen. Specimens were taken at different times for analyzing the content, dimensions, and type of non-metallic inclusions. Results of quantitative metallographic analysis indicate that a multi-component slag has better capacity for controlling the amount of inclusions; especially protective gas atmosphere has also been adopted. The findings of inclusions in electroslag steel by SEM-EDS analysis reveal that most non-metallic inclusions in electroslag steel are MgO-Al2O3 inclusions for multi-component slags, but it is Al2O3 inclusions when remelting using conventional 70 wt pct CaF2-30 wt pct Al2O3 slag. The maximal inclusions' size using multi-component slags is less than that using conventional binary slag. Small filling ratio as well as protective gas atmosphere is favorable for controlling the non-metallic inclusions in electroslag steel. All the results obtained will be compared to the original state inclusions in steel, which contribute to choice of slag for electroslag remelting.

  13. Utilization of lightweight materials made from coal gasification slags

    SciTech Connect

    1999-09-30

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of as-generated slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, the authors found that it would be extremely difficult for as-generated slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1,400 and 1,700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot scale

  14. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    SciTech Connect

    1999-03-29

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and

  15. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    SciTech Connect

    Unknown

    2000-04-24

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for, various applications. The project goals are to be accomplished in two phases Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and

  16. Products of steel slags an opportunity to save natural resources.

    PubMed

    Motz, H; Geiseler, J

    2001-01-01

    In Germany, and in the most industrial countries, the use of blast furnace and steel slags as an aggregate for civil engineering, for metallurgical use and as fertiliser has a very long tradition. Since the introduction of the basic oxygen steel making furnace (BOF) process and the electric arc furnace (EAF) process the German steel industry started extensive research on the development of fields of application for BOF and EAF slags. These investigations have been mainly performed by Forschungsgemeinschaft Eisenhüttenschlacken e. V. (FEhS), the Research Association for blast furnace and steel slags. Today steel slags are well characterised and long-term experienced materials mainly used as aggregates for road construction (e.g. asphaltic or unbound layers), as armour-stones for hydraulic engineering constructions (e.g. stabilisation of shores), and as fertiliser for agriculture purposes. These multifarious fields of application could only be achieved because the steelworks influence the quality of slags by a careful selection of raw materials and a suitable process route. Furthermore, subsequent procedures like a treatment of the liquid slag, an appropriate heat treatment and a suitable processing have been developed to ensure that the quality of steel slags is always adequate for the end use. Depending on the respective field of application, the suitability of steel slags has to be proven by determining the technical properties, as well as the environmental compatibility. For this reason test methods have been developed to evaluate the technical properties especially the volume stability and the environmental behaviour. To evaluate the volume stability a suitable test (steam test) has been developed and the results from laboratory tests were compared with the behaviour of steel slags under practical conditions, e.g. in a road. To determine the environmental behaviour leaching tests have been developed. In the meanwhile most of these test methods are drafted or

  17. Rheological behavior and constitutive equations of heterogeneous titanium-bearing molten slag

    NASA Astrophysics Data System (ADS)

    Jiang, Tao; Liao, De-ming; Zhou, Mi; Zhang, Qiao-yi; Yue, Hong-rui; Yang, Song-tao; Duan, Pei-ning; Xue, Xiang-xin

    2015-08-01

    Experimental studies on the rheological properties of a CaO-SiO2-Al2O3-MgO-TiO2-(TiC) blast furnace (BF) slag system were conducted using a high-temperature rheometer to reveal the non-Newtonian behavior of heterogeneous titanium-bearing molten slag. By measuring the relationships among the viscosity, the shear stress and the shear rate of molten slags with different TiC contents at different temperatures, the rheological constitutive equations were established along with the rheological parameters; in addition, the non-Newtonian fluid types of the molten slags were determined. The results indicated that, with increasing TiC content, the viscosity of the molten slag tended to increase. If the TiC content was less than 2wt%, the molten slag exhibited the Newtonian fluid behavior when the temperature was higher than the critical viscosity temperature of the molten slag. In contrast, the molten slag exhibited the non-Newtonian pseudoplastic fluid characteristic and the shear thinning behavior when the temperature was less than the critical viscosity temperature. However, if the TiC content exceeded 4wt%, the molten slag produced the yield stress and exhibited the Bingham and plastic pseudoplastic fluid behaviors when the temperature was higher and lower than the critical viscosity temperature, respectively. When the TiC content increased further, the yield stress of the molten slag increased and the shear thinning phenomenon became more obvious.

  18. Apparatus having inductively coupled coaxial coils for measuring buildup of slay or ash in a furnace

    DOEpatents

    Mathur, Mahendra P.; Ekmann, James M.

    1989-01-01

    The buildup of slag or ash on the interior surface of a furnace wall is monitored by disposing two coils to form a transformer which is secured adjacent to the inside surface of the furnace wall. The inductive coupling between the two coils of the transformer is affected by the presence of oxides of iron in the slag or ash which is adjacent to the transformer, and the application of a voltage to one winding produces a voltage at the other winding that is related to the thickness of the slag or ash buildup on the inside surface of the furnace wall. The output of the other winding is an electrical signal which can be used to control an alarm or the like or provide an indication of the thickness of the slag or ash buildup at a remote location.

  19. Progress in Slag Foaming in Metallurgical Processes

    NASA Astrophysics Data System (ADS)

    Zhu, Tai Xi; Coley, K. S.; Irons, G. A.

    2012-08-01

    Professor Fruehan has been a pioneer in the fundamental understanding of slag foaming in ironmaking and steelmaking processes. Although considerable progress has been made in our understanding of the phenomena, there are still unanswered questions regarding the mechanisms in industrial processes and how to control them. At McMaster University, we have been working on conditions that are relevant to foaming in electric arc furnaces (EAFs) where these phenomena are central to modern EAF practices. This work will be reviewed and put in the context of what is known from a fundamental standpoint.

  20. Acoustic characteristics of electric arc furnaces

    NASA Astrophysics Data System (ADS)

    Cherednichenko, V. S.; Bikeev, R. A.; Cherednichenko, A. V.; Ognev, A. M.

    2016-06-01

    A mathematical model is constructed to describe the appearance and development of the noise characteristics of superpower electric arc furnaces. The noise formation is shown to be related to the pulsation of the axial plasma flows in arc discharges because of the electrodynamic pressure oscillations caused by the interaction of the self-magnetic field with the current passing in an arc. The pressure in the arc axis changes at a frequency of 100 Hz at the maximum operating pressure of 66 kPa for an arc current of 80 kA. The main ac arc sound frequencies are multiples of 100 Hz, which is supported in the practice of operation of electric arc furnaces. The sound intensity in the furnace laboratory reaches 160 dB and is decreased to 115-120 dB in the working furnace area due to shielding by the furnace jacket, the molten metal, and the molten slag. The appropriateness of increasing the hermetic sealing of electric furnaces and creating furnaces operating at low currents and high transformer voltages is corroborated.

  1. Steelmaking slag as aggregate for mortars: effects of particle dimension on compression strength.

    PubMed

    Faraone, Nicola; Tonello, Gabriele; Furlani, Erika; Maschio, Stefano

    2009-11-01

    The present paper reports on the results of some experiments obtained from the production, hydration and subsequent measurement of the mechanical properties of several mortars prepared using a commercial CII/B-LL Portland cement, steelmaking slag, superplasticizer and water. Relevant parameters for the mortar preparation are the weight ratios of cement/water, the weight ratio superplasticizer/cement and between fine and granulated coarse particles. It has been demonstrated that optimisation of such parameters leads to the production of materials with mechanical properties suitable for civil engineering applications. Moreover, materials with improved compressive strength can be prepared by the use of slag containing extensive amounts of large particles.

  2. Tube furnace

    DOEpatents

    Foster, Kenneth G.; Frohwein, Eugene J.; Taylor, Robert W.; Bowen, David W.

    1991-01-01

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  3. Tube furnace

    SciTech Connect

    Foster, K.G.; Frohwein, E.J.; Taylor, R.W.; Bowen, D.W.

    1990-12-31

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  4. Tube furnace

    SciTech Connect

    Foster, K.G.; Frohwein, E.J.; Taylor, R.W.; Bowen, D.W.

    1990-01-01

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  5. Prompt gamma ray evaluation for chlorine analysis in blended cement concrete.

    PubMed

    Naqvi, A A; Maslehuddin, M; Kalakada, Zameer; Al-Amoudi, O S B

    2014-12-01

    Single prompt gamma ray energy has been evaluated to measure chlorine concentration in fly ash (FA), Super-Pozz (SPZ) and blast furnace slag (BFS) cement concrete specimens using a portable neutron generator-based Prompt Gamma Neutron Activation (PGNAA) setup. The gamma ray yield data from chloride concentration measurement in FA, SPZ and BFS cement concretes for 2.86-3.10, 5.72 and 6.11MeV chlorine gamma rays were analyzed to identify a gamma ray with common slope (gamma ray yield/Cl conc. wt%) for the FA, BFS and SPZ cement concretes. The gamma ray yield data for FA and SPZ cement concretes with varying chloride concentration were measured previously using a portable neutron generator-based PGNAA setup. In the current study, new data have been measured for chlorine detection in the BFS cement concrete using a portable neutron generator-based PGNAA setup for 2.86-3.10, 5.72, and 6.11MeV chlorine gamma rays. The minimum detection limit of chlorine in BFS cement concrete (MDC) was found to be 0.034±0.010, 0.032±0.010, 0.033±0.010 for 2.86-3.10, 5.72 and 6.11MeV gamma ray, respectively. The new BFS cement concrete data, along with the previous measurements for FA and SPZ cement concretes, have been utilized to identify a gamma ray with a common slope to analyze the Cl concentration in all of these blended cement concretes. It has been observed that the 6.11MeV chlorine gamma ray has a common slope of 5295±265 gamma rays/wt % Cl concentration for the portable neutron generator-based PGNAA setup. The minimum detectable concentration (MDC) of chlorine in blended cement concrete was measured to be 0.033±0.010wt % for the portable neutron generator-based PGNAA. Thus, the 6.11MeV chlorine gamma ray can be used for chlorine analysis of blended cement concretes. Copyright © 2014 Elsevier Ltd. All rights reserved.

  6. Furnace assembly

    DOEpatents

    Panayotou, Nicholas F.; Green, Donald R.; Price, Larry S.

    1985-01-01

    A method of and apparatus for heating test specimens to desired elevated temperatures for irradiation by a high energy neutron source. A furnace assembly is provided for heating two separate groups of specimens to substantially different, elevated, isothermal temperatures in a high vacuum environment while positioning the two specimen groups symmetrically at equivalent neutron irradiating positions.

  7. Furnace assembly

    DOEpatents

    Panayotou, N.F.; Green, D.R.; Price, L.S.

    A method of and apparatus for heating test specimens to desired elevated temperatures for irradiation by a high energy neutron source. A furnace assembly is provided for heating two separate groups of specimens to substantially different, elevated, isothermal temperatures in a high vacuum environment while positioning the two specimen groups symmetrically at equivalent neutron irradiating positions.

  8. Criteria determining the selection of slags for the melt decontamination of radioactively contaminated stainless steel by electroslag remelting

    SciTech Connect

    Buckentin, J.M.R.; Damkroger, B.K.; Shelmidine, G.J.; Atteridge, D.G.

    1997-03-01

    Electroslag remelting is an excellent process choice for the melt decontamination of radioactively contaminated metals. ESR furnaces are easily enclosed and do not make use of refractories which could complicate thermochemical interactions between molten metal and slag. A variety of cleaning mechanisms are active during melting; radionuclides may be partitioned to the slag by means of thermochemical reaction, electrochemical reaction, or mechanical entrapment. At the completion of melting, the slag is removed from the furnace in solid form. The electroslag process as a whole is greatly affected by the chemical and physical properties of the slag used. When used as a melt decontamination scheme, the ESR process may be optimized by selection of the slag. In this research, stainless steel bars were coated with non-radioactive surrogate elements in order to simulate surface contamination. These bars were electroslag remelted using slags of various chemistries. The slags investigated were ternary mixtures of calcium fluoride, calcium oxide, and alumina. The final chemistries of the stainless steel ingots were compared with those predicted by the use of a Free Energy Minimization Modeling technique. Modeling also provided insight into the chemical mechanisms by which certain elements are captured by a slag. Slag selection was also shown to have an impact on the electrical efficiency of the process as well as the surface quality of the ingots produced.

  9. Acoustic emission monitoring of cement-based structures immobilising radioactive waste

    SciTech Connect

    Spasova, L.M.; Ojovan, M.I.; Hayes, M.; Godfrey, H.

    2007-07-01

    The long term performance of cementitious structures immobilising radioactive waste can be affected by physical and chemical processes within the encapsulating materials such as formation of new phases (e.g., vaterite, brucite), degradation of cement phases (e.g., CSH gel, portlandite), degradation of some waste components (e.g., organics), corrosion of metallic constituents (aluminium, magnesium), gas emission, further hydration etc. The corrosion of metals in the high pH cementitious environment is of especial concern as it can potentially cause wasteform cracking. One of the perspective non-destructive methods used to monitor and assess the mechanical properties of materials and structures is based on an acoustic emission (AE) technique. In this study an AE non-destructive technique was used to evaluate the mechanical performance of cementitious structures with encapsulated metallic waste such as aluminium. AE signals generated as a result of aluminium corrosion in a small-size blast furnace slag (BFS)/ordinary Portland cement (OPC) sample were detected, recorded and analysed. A procedure for AE data analysis including conventional parameter-based AE approach and signal-based analysis was applied and demonstrated to provide information on the aluminium corrosion process and its impact on the mechanical performance of the encapsulating cement matrix. (authors)

  10. Microscopic Study of Carbon Surfaces Interacting with High Carbon Ferromanganese Slag

    NASA Astrophysics Data System (ADS)

    Safarian, Jafar; Kolbeinsen, Leiv

    2015-02-01

    The interaction of carbon materials with molten slags occurs in many pyro-metallurgical processes. In the production of high carbon ferromanganese in submerged arc furnace, the carbothermic reduction of MnO-containing silicate slags yields the metal product. In order to study the interaction of carbon with MnO-containing slags, sessile drop wettability technique is employed in this study to reduce MnO from a molten slag drop by carbon substrates. The interfacial area on the carbon substrate before and after reaction with slag is studied by scanning electron microscope. It is indicated that no Mn metal particles are found at the interface through the reduction of the MnO slag. Moreover, the reduction of MnO occurs through the contribution of Boudouard reaction and it causes carbon consumption in particular active sites at the interface, which generate carbon degradation and open pore growth at the interface. It is shown that the slag is fragmented to many micro-droplets at the reaction interface, potentially due to the effect on the interfacial energies of a provisional liquid Mn thin film. The rapid reduction of these slag micro-droplets affects the carbon surface with making deep micro-pores. A mechanism for the formation of slag micro-droplets is proposed, which is based on the formation of provisional micro thin films of liquid Mn at the interface.

  11. Microscopic Study of Carbon Surfaces Interacting with High Carbon Ferromanganese Slag

    NASA Astrophysics Data System (ADS)

    Safarian, Jafar; Kolbeinsen, Leiv

    2014-09-01

    The interaction of carbon materials with molten slags occurs in many pyro-metallurgical processes. In the production of high carbon ferromanganese in submerged arc furnace, the carbothermic reduction of MnO-containing silicate slags yields the metal product. In order to study the interaction of carbon with MnO-containing slags, sessile drop wettability technique is employed in this study to reduce MnO from a molten slag drop by carbon substrates. The interfacial area on the carbon substrate before and after reaction with slag is studied by scanning electron microscope. It is indicated that no Mn metal particles are found at the interface through the reduction of the MnO slag. Moreover, the reduction of MnO occurs through the contribution of Boudouard reaction and it causes carbon consumption in particular active sites at the interface, which generate carbon degradation and open pore growth at the interface. It is shown that the slag is fragmented to many micro-droplets at the reaction interface, potentially due to the effect on the interfacial energies of a provisional liquid Mn thin film. The rapid reduction of these slag micro-droplets affects the carbon surface with making deep micro-pores. A mechanism for the formation of slag micro-droplets is proposed, which is based on the formation of provisional micro thin films of liquid Mn at the interface.

  12. Distinctive microstructural features of aged sodium silicate-activated slag concretes

    SciTech Connect

    San Nicolas, Rackel; Bernal, Susan A.; Mejía de Gutiérrez, Ruby; Deventer, Jannie S.J. van; Provis, John L.

    2014-11-15

    Electron microscopic characterisation of 7-year old alkali-activated blast-furnace slag concretes enabled the identification of distinct microstructural features, providing insight into the mechanisms by which these materials evolve over time. Backscattered electron images show the formation of Liesegang-type ring formations, suggesting that the reaction at advanced age is likely to follow an Oswald supersaturation–nucleation–depletion cycle. Segregation of Ca-rich veins, related to the formation of Ca(OH){sub 2}, is observed in microcracked regions due to the ongoing reaction between the pore solution and available calcium from remnant slag grains. A highly dense and uniform interfacial transition zone is identified between siliceous aggregate particles and the alkali activated slag binders, across the concretes assessed. Alkali-activated slag concretes retain a highly dense and stable microstructure at advanced ages, where any microcracks induced at early ages seem to be partially closing, and the remnant slag grains continue reacting.

  13. Computer modeling brings slag control into the 21st century

    SciTech Connect

    Smyrniotis, C.

    2005-10-01

    Many power plants have switched from bituminous coals to Powder River Basin coals to comply with lower SOx emissions limits. Although this has been a successful strategy, increased slagging has led many plants to seek coals with lower sodium content. But the increased demand for these coals has raised their prices. Can anything else be done to simultaneously widen fuel options, control costs, and keep the slag devil at bay? Targeted In-Furnace Injection (TIFI), which uses CFD modeling and virtual reality visualization techniques can address all three issues. The modelling program targets areas of the radiant and convection sections of a boiler with chemicals to reduce or eliminate slagging and fouling. The article describes the two different forms of CFD modelling and the virtual reality engine used in TIFI technology. The technology has been successfully used with the same chemical attitude for three years at Hugo Station in Fort Towson, OK. 3 figs.

  14. Information modeling system for blast furnace control

    NASA Astrophysics Data System (ADS)

    Spirin, N. A.; Gileva, L. Y.; Lavrov, V. V.

    2016-09-01

    Modern Iron & Steel Works as a rule are equipped with powerful distributed control systems (DCS) and databases. Implementation of DSC system solves the problem of storage, control, protection, entry, editing and retrieving of information as well as generation of required reporting data. The most advanced and promising approach is to use decision support information technologies based on a complex of mathematical models. The model decision support system for control of blast furnace smelting is designed and operated. The basis of the model system is a complex of mathematical models created using the principle of natural mathematical modeling. This principle provides for construction of mathematical models of two levels. The first level model is a basic state model which makes it possible to assess the vector of system parameters using field data and blast furnace operation results. It is also used to calculate the adjustment (adaptation) coefficients of the predictive block of the system. The second-level model is a predictive model designed to assess the design parameters of the blast furnace process when there are changes in melting conditions relative to its current state. Tasks for which software is developed are described. Characteristics of the main subsystems of the blast furnace process as an object of modeling and control - thermal state of the furnace, blast, gas dynamic and slag conditions of blast furnace smelting - are presented.

  15. Effect of Physicochemical Properties of Slag and Flux on the Removal Rate of Oxide Inclusion from Molten Steel

    NASA Astrophysics Data System (ADS)

    Park, Jun Seok; Park, Joo Hyun

    2016-12-01

    The slag-metal reaction experiments were carried out using a high-frequency induction furnace to confirm the effect of slag composition on the removal rate of inclusions in molten steel through the CaO-based slags. The apparent rate constant of oxygen removal ( k O) was obtained as a function of slag composition. It increased with increasing basicity, and the content of MgO and CaF2, whereas it decreased by increasing the content of Al2O3 in the slag. The removal rate of inclusions was strongly affected not only by the driving force of the chemical dissolution but also by the viscosity of the slags and fluxes.

  16. Observation and characterization of colloids derived from leached cement hydrates.

    PubMed

    Fujita, T; Sugiyama, D; Swanton, S W; Myatt, B J

    2003-03-01

    The possibility of colloid generation from cement hydrates in a cementitious repository environment has been investigated through leaching experiments. Pulverized samples of High Flyash and Silica fume-content Cement (HFSC) and 1:9 ordinary portland cement/blast furnace slag (1:9 OPC/BFS) hydrate were leached in low-salinity groundwater at three solid-to-liquid (S/L) mass ratios (1:5, 1:50 and 1:100), and two temperatures (20 and 60 degrees C) for durations of nearly 2 and 8 months. Detailed characterization of colloid populations has been undertaken by TEM coupled with X-ray analysis. In addition, the surface charge and stability behavior of colloids have been investigated. The colloid concentrations in HFSC hydrate leachates generated at 20 and 60 degrees C show similar trends with S/L ratio. The colloid concentrations of leachates with the lower S/L ratio (1:50 and 1:100) are in the range of 10(11)-10(12) particles per liter. The majority of these particles are composed predominantly of Si, Ca, and Al; the mean particle size is less than 100 nm. The lowest colloid concentrations are found in the leachates with the highest S/L ratios, and the colloid populations tend to be dominated by larger particles. HFSC-derived colloid stability is due to a high negative zeta potential at alkaline pH values, combined with a calcium concentration that is below the critical coagulation concentration (CCC) for the colloids. A preliminary interpretation of HFSC-derived colloid stability based on classical DLVO theory provides a semi-quantitative explanation of the dependence of colloid populations on the S/L ratio in the leaching experiments. Copyright 2002 Elsevier Science B.V.

  17. Synthesis of Portland cement and calcium sulfoaluminate-belite cement for sustainable development and performance

    NASA Astrophysics Data System (ADS)

    Chen, Irvin Allen

    Portland cement concrete, the most widely used manufactured material in the world, is made primarily from water, mineral aggregates, and portland cement. The production of portland cement is energy intensive, accounting for 2% of primary energy consumption and 5% of industrial energy consumption globally. Moreover, portland cement manufacturing contributes significantly to greenhouse gases and accounts for 5% of the global CO2 emissions resulting from human activity. The primary objective of this research was to explore methods of reducing the environmental impact of cement production while maintaining or improving current performance standards. Two approaches were taken, (1) incorporation of waste materials in portland cement synthesis, and (2) optimization of an alternative environmental friendly binder, calcium sulfoaluminate-belite cement. These approaches can lead to less energy consumption, less emission of CO2, and more reuse of industrial waste materials for cement manufacturing. In the portland cement part of the research, portland cement clinkers conforming to the compositional specifications in ASTM C 150 for Type I cement were successfully synthesized from reagent-grade chemicals with 0% to 40% fly ash and 0% to 60% slag incorporation (with 10% intervals), 72.5% limestone with 27.5% fly ash, and 65% limestone with 35% slag. The synthesized portland cements had similar early-age hydration behavior to commercial portland cement. However, waste materials significantly affected cement phase formation. The C3S--C2S ratio decreased with increasing amounts of waste materials incorporated. These differences could have implications on proportioning of raw materials for cement production when using waste materials. In the calcium sulfoaluminate-belite cement part of the research, three calcium sulfoaluminate-belite cement clinkers with a range of phase compositions were successfully synthesized from reagent-grade chemicals. The synthesized calcium sulfoaluminate

  18. Investigation of stabilization/solidification for treatment of electric arc furnace dust: Dynamic leaching of monolithic specimens

    SciTech Connect

    Laforest, Guylaine Duchesne, Josee

    2007-12-15

    Diffusion-controlled leaching of heavy metals (Cr, Ni, Pb and Zn) from electric arc furnace dust treated with ground granulated blast furnace slag (GGBFS) and with ordinary Portland cement (OPC) was evaluated. Monolithic specimens were evaluated under dynamic leaching conditions for 84 days with periodic leachant renewal. The influence of leaching time, nature of the leachant, binder type and the water/solid ratio of the monoliths were investigated. Results obtained showed both binders can immobilize heavy metals in the monoliths under dynamic leaching conditions, with cumulative quantity of leached metal under 0.138 mg (Cr). Alkaline leachant increased metal release from specimens and reducing the water/solid ratio of the monolith allowed for a decrease in the cumulative mass of metals leached. Chemical and mineralogical characterizations indicated that the metals were evenly distributed throughout the specimens for both binders. Decalcification was observed on the OPC monolith border following leaching. This decrease in Ca corresponded to an altered zone (20 {mu}m), identified by scanning electron microscopy. The GGBFS sample did not show an altered zone.

  19. Investigation of Freeze-Linings in a Nonferrous Industrial Slag

    NASA Astrophysics Data System (ADS)

    Fallah-Mehrjardi, Ata; Hayes, Peter C.; Vervynckt, Stephanie; Jak, Evgueni

    2014-06-01

    Slag freeze-lining reactor wall protection is a widely used technology in high temperature reaction systems. An air-cooled probe technique was used to investigate the formation of the freeze-linings in an industrial blast furnace slag. The compositions of the phases and the microstructures within the deposits have been characterized. It has been demonstrated that an industrial air-cooled probe can be used to take bath samples from actual smelter operations. In addition, a laboratory-scale experiment was undertaken to investigate the formation, stability, and bath/deposit interface temperature at steady-state conditions. Importantly, the current study has shown that stable steady-state freeze-linings can be obtained in metallurgical reactors operating below the slag liquidus temperature. In spite of the fact that solids are present in the bulk slag, the deposit thickness remains unaltered due to the dynamic conditions present at the deposit/bath interface. The results are consistent with findings obtained on a number of other different slag systems and the proposed dynamic mechanism of deposit stabilization. The findings demonstrate the basis for, and potential benefits that may follow from, operating the high temperature reactors at temperatures below the liquidus temperature, i.e., with solids present, without a catastrophic build-up of solids. This change in design concept could result in significant decreases in operating temperature, energy, and operating cost savings.

  20. Studies on use of Copper Slag as Replacement Material for River Sand in Building Constructions

    NASA Astrophysics Data System (ADS)

    Madheswaran, C. K.; Ambily, P. S.; Dattatreya, J. K.; Rajamane, N. P.

    2014-09-01

    This work focuses on the use of copper slag, as a partial replacement of sand for use in cement concrete and building construction. Cement mortar mixtures prepared with fine aggregate made up of different proportions of copper slag and sand were tested for use as masonry mortars and plastering. Three masonry wall panels of dimensions 1 × 1 m were plastered. The studies showed that although copper slag based mortar is suitable for plastering, with the increase in copper slag content, the wastage due to material rebounding from the plastered surfaces increases. It is therefore suggested that the copper slag can be used for plastering of floorings and horizontal up to 50 % by mass of the fine aggregate, and for vertical surfaces, such as, brick/block walls it can be used up to 25 %. In this study on concrete mixtures were prepared with two water cement ratios and different proportions of copper slag ranging from 0 % (for the control mix) to 100 % of fine aggregate. The Concrete mixes were evaluated for workability, density, and compressive strength.

  1. Maintaining vacuum furnaces

    SciTech Connect

    Kowalewski, J.

    2000-04-01

    A preventive maintenance program is essential for safe and consistent vacuum furnace operation. The program should be developed in cooperation with safety, maintenance, and furnace operators, implemented as soon as the furnace is commissioned, and adhered to throughout the life of the furnace. This article serves as an introduction to the topic of vacuum furnace preventive maintenance. Basic information about installing a new vacuum furnace also is provided.

  2. Lance for fuel and oxygen injection into smelting or refining furnace

    DOEpatents

    Schlichting, M.R.

    1994-12-20

    A furnace for smelting iron ore and/or refining molten iron is equipped with an overhead pneumatic lance, through which a center stream of particulate coal is ejected at high velocity into a slag layer. An annular stream of nitrogen or argon enshrouds the coal stream. Oxygen is simultaneously ejected in an annular stream encircling the inert gas stream. The interposition of the inert gas stream between the coal and oxygen streams prevents the volatile matter in the coal from combusting before it reaches the slag layer. Heat of combustion is thus more efficiently delivered to the slag, where it is needed to sustain the desired reactions occurring there. A second stream of lower velocity oxygen can be delivered through an outermost annulus to react with carbon monoxide gas rising from slag layer, thereby adding still more heat to the furnace. 7 figures.

  3. Lance for fuel and oxygen injection into smelting or refining furnace

    DOEpatents

    Schlichting, Mark R.

    1994-01-01

    A furnace 10 for smelting iron ore and/or refining molten iron 20 is equipped with an overhead pneumatic lance 40, through which a center stream of particulate coal 53 is ejected at high velocity into a slag layer 30. An annular stream of nitrogen or argon 51 enshrouds the coal stream. Oxygen 52 is simultaneously ejected in an annular stream encircling the inert gas stream 51. The interposition of the inert gas stream between the coal and oxygen streams prevents the volatile matter in the coal from combusting before it reaches the slag layer. Heat of combustion is thus more efficiently delivered to the slag, where it is needed to sustain the desired reactions occurring there. A second stream of lower velocity oxygen can be delivered through an outermost annulus 84 to react with carbon monoxide gas rising from slag layer 30, thereby adding still more heat to the furnace.

  4. Enhancing performance and durability of slag made from incinerator bottom ash and fly ash.

    PubMed

    Chiou, Ing-Jia; Wang, Kuen-Sheng; Tsai, Chen-Chiu

    2009-02-01

    This work presents a method capable of melting the incinerator bottom ash and fly ash in a plasma furnace. The performance of slag and the strategies for recycling of bottom ash and fly ash are improved by adjusting chemical components of bottom ash and fly ash. Ashes are separated by a magnetic process to improve the performance of slag. Analytical results indicate that the air-cooled slag (ACS) and magnetic-separated slag (MSS) have hardness levels below 590 MPa, indicating fragility. Additionally, the hardness of crystallized slag (RTS) is between 655 and 686 MPa, indicating toughness. The leached concentrations of heavy metals for these three slags are all below the regulatory limits. ACS appears to have better chemical stability than MSS, and is not significantly different from RTS. In the potential alkali-silica reactivity of slag, MSS falls on the border between the harmless zone and the potentially harmful zone. ACS and RTS fall in the harmless zone. Hence, the magnetic separation procedure of ashes does not significantly improve the quality of slag. However, RTS appears to improve its quality.

  5. Heavy metal adsorption changes of EAF steel slag after phosphorus adsorption.

    PubMed

    Song, Guanling; Cao, Lijing; Chen, Xiao; Hou, Wenhua; Wang, Qunhui

    2012-01-01

    A kind of electric arc furnace (EAF) steel slag was phosphated, and its isothermal and dynamic adsorptions of copper, cadmium, and lead ions were measured to determine if heavy metal adsorption changes after phosphorus adsorption. The surface area increased greatly after the slag was phosphated. Isothermal adsorption experiments showed that the theoretical Q(max) of the EAF steel slag on Cu(2+), Cd(2+), and Pb(2+) improved 59, 50, and 89% respectively after it was phosphated. Dynamic adsorption results showed that the greatest adsorption capacities of unit volume of Cu(2+), Cd(2+), and Pb(2+) were 2.2, 1.8, and 1.8 times that of the column packed with original EAF steel slag when the column was packed with phosphate EAF steel slag at the same heavy metal ion concentration. The breakthrough time, the exhaustion time and elution efficiency of the column also increased when the column was packed with phosphated EAF steel slag compared with that packed with original EAF steel slag. Phosphorus adsorption could further improve the heavy metal ion adsorption of the EAF steel slag.

  6. Molybdate adsorption from steel slag eluates by subsoils.

    PubMed

    Matern, K; Rennert, T; Mansfeldt, T

    2013-11-01

    Steel slags are industrial by-products which are generated in large amounts worldwide, e.g. 150-230×10(6) Mg in 2012, and which are partly used for construction. Molybdenum (Mo) can be added during steel processing in order to harden the steel. The objective of this study was to evaluate the adsorption behaviour of molybdate (MoO4(2-)) from slag eluates in subsoils. Molybdate batch adsorption experiments were carried out with eluates obtained from two different kinds of steel slags (i) LD slag (Linz-Donawitz operation, LDS) and (ii) electric arc furnace slag (EAF) to assess the risk that may arise from the contamination of groundwater by the leaching of molybdate. Six different subsoils were chosen in order to provide a wide range of chemical properties (pH 4.0-7.6; dithionite-extractable Fe 0.73-14.7 g kg(-1)). Molybdate adsorption experiments were carried out at the pH of the steel slag eluates (pH 11-12) as well as at pH values adjusted to the soil pH. The data were evaluated with the Freundlich equation. Molybdate adsorption exhibited a maximum near pH 4 for steel slag eluates adjusted to the soil pH, and decreased rapidly with increasing pH until adsorption was virtually zero at pH>11. Adsorption was greater for soils with high amounts of dithionite-extractable Fe oxides. The extent and behaviour of molybdate adsorption from both eluates was similar. After a reaction time of 24h, the pH of the EAF slag eluate was lower than that of the LD steel slag eluate, which was caused by different acid buffer capacities. Some soils were able to decrease the pH of the EAF slag eluates by about 4 pH units, enhancing the adsorption of molybdate. Transport simulations indicated that molybdate discharge is low in acidic soils.

  7. Refractory Corrosion Mechanisms in a Novel High Carbon Ferromanganese Production Furnace

    NASA Astrophysics Data System (ADS)

    Gregurek, D.; Wenzl, C.; Kreuzer, D.; Spanring, A.; Kirschen, M.; Zeelie, D.; Groenewald, J.

    2016-12-01

    The present paper presents the refractory design for a novel HCFeMn smelting furnace that, other than standard submerged arc furnaces, allows the processing of fine ores. A combination of basic and non-basic materials, comprising bricks, castables and ramming was chosen, under consideration of the unique furnace design and process conditions. Post-mortem investigations on refractory samples from the different furnace zones were carried out and provided information about the main wear mechanism. Additionally, investigations of the process slag and metal were carried out both practically and theoretically using thermodynamic calculations, to better understand the corrosion phenomena observed in the post mortem samples.

  8. Steel slag affects pH and Si content of container substrates

    USDA-ARS?s Scientific Manuscript database

    A substrate representing a typical greenhouse potting mix was prepared using 85% sphagnum peat and 15% perlite. The substrate was filled into 10 cm wide containers. A pulverized steel slag (SS) from a basic oxygen furnace, and dolomitic limestone (DL) were amended to the base substrate at a rate o...

  9. Industrial furnace

    SciTech Connect

    Shostak, V.M.; Tolochko, A.I.; Volkov, V.P.; Maradudin, G.I.; Schekin, N.G.; Popov, M.I.; Shepelev, D.N.; Matveev, A.I.; Butnyakov, A.I.; Rzhavichev, A.P.

    1986-09-02

    An industrial furnace is described which consists of: a bath made of a refractory material for filling with a melt; a direct current source; main current-carrying elements having free ends extending to an operating area of the refractory material of the bath below and above the melt, and the main current-carrying elements extending to the operating area below the melt being connected with opposite terminals of the current source from the main current-carrying elements extending to the operating area above the melt; and additional current-carrying elements having free ends sunk in the refractory material of the bath below and above the melt and the additional current-carrying elements being connected with the terminals of the power source of opposite polarity with respect to the connection of the main current-carrying elements of a corresponding part of the operating area.

  10. Measurement and modeling of the surface potential evolution of hydrated cement pastes as a function of degradation.

    PubMed

    Pointeau, Ingmar; Reiller, Pascal; Macé, Nathalie; Landesman, Catherine; Coreau, Nathalie

    2006-08-01

    Hydrated cement pastes (HCP) have a high affinity with a lot of (radio)toxic products and can be used as waste confining materials. In cementitious media, elements are removed from solution via (co)precipitation reactions or via sorption/diffusion mechanisms as surface complexation equilibria. In this study, to improve the knowledge of the surface charge evolution vs the degradation of the HCP particles, two cements have been studied: CEM-I (ordinary Portland cement, OPC) and CEM-V (blast furnace slag and fly ash added to OPC). Zeta potential measurements showed that two isoelectric points exist vs HCP leaching, i.e., pH. Zeta potential increases from -17 to +20 mV for pH 13.3 to pH 12.65 (fresh HCP states) and decreases from 20 to -8 mV for pH 12.65 to 11 (degraded HCP states). The use of a simple surface complexation model of C-S-H, limited in comparison with the structural modeling of C-S-H in literature, allows a good prediction of the surface potential evolution of both HCP. Using this operational modeling, the surface charge is controlled by the deprotonation of surface sites (>SO(-)) and by the sorption of calcium (>SOCa(+)), which brings in addition a positive charge. The calcium concentration is controlled by portlandite or calcium silicate hydrate (C-S-H) solubilities.

  11. 40 CFR 270.22 - Specific part B information requirements for boilers and industrial furnaces burning hazardous...

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... requirements for boilers and industrial furnaces burning hazardous waste. 270.22 Section 270.22 Protection of... requirements for boilers and industrial furnaces burning hazardous waste. When an owner or operator of a cement... production furnace becomes subject to RCRA permit requirements after October 12, 2005, or when an owner...

  12. 40 CFR 270.22 - Specific part B information requirements for boilers and industrial furnaces burning hazardous...

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... requirements for boilers and industrial furnaces burning hazardous waste. 270.22 Section 270.22 Protection of... requirements for boilers and industrial furnaces burning hazardous waste. When an owner or operator of a cement... production furnace becomes subject to RCRA permit requirements after October 12, 2005, or when an owner...

  13. 40 CFR 270.22 - Specific part B information requirements for boilers and industrial furnaces burning hazardous...

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... requirements for boilers and industrial furnaces burning hazardous waste. 270.22 Section 270.22 Protection of... requirements for boilers and industrial furnaces burning hazardous waste. When an owner or operator of a cement... production furnace becomes subject to RCRA permit requirements after October 12, 2005, or when an owner...

  14. 40 CFR 270.22 - Specific part B information requirements for boilers and industrial furnaces burning hazardous...

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... requirements for boilers and industrial furnaces burning hazardous waste. 270.22 Section 270.22 Protection of... requirements for boilers and industrial furnaces burning hazardous waste. When an owner or operator of a cement... production furnace becomes subject to RCRA permit requirements after October 12, 2005, or when an owner...

  15. Post combustion trials at Dofasco's KOBM furnace

    SciTech Connect

    Farrand, B.L.; Wood, J.E.; Goetz, F.J.

    1992-01-01

    Post combustion trials were conducted at Dofasco's 300 tonne KOBM furnace as part of the AISI Direct Steelmaking Program. The purpose of the project work was to measure the post combustion ratio (PCR) and heat transfer efficiency (HTE) of the post combustion reaction in a full size steelmaking vessel. A method of calculating PCR and HTE using off gas analysis and gas temperature was developed. The PCR and HTE were determined under normal operating conditions. Trials assessed the effect of lance height, vessel volume, foaming slag and pellet additions on PCR and HTE.

  16. Use of cemented paste backfill in arsenic-rich tailings

    NASA Astrophysics Data System (ADS)

    Hamberg, Roger; Maurice, Christian; Alakangas, Lena

    2015-04-01

    Gold is extracted by cyanide leaching from inclusions in arsenopyrite from a mine in the north of Sweden. The major ore mineral assemblage consists of pyrrhotite and arsenopyrite-loellingite. Effluents from the gold extraction were treated with Fe2(SO4)3, with the aim to form stable As-bearing Fe-precipitates (FEP). The use of the method called cemented paste backfill (CPB) is sometimes suggested for the management of tailings. In CPB, tailings are commonly mixed with low proportions (3 - 7 %) of cement and backfilled into underground excavated area. To reduce costs, amendments such as granulated blast furnace slag (GBFS), biofuel fly ash (BFA) and cement kiln dust (CKD) are used for partial replacement of cement in CPB due to their pozzolanic and alkaline properties. The objective for this study was to evaluate the leaching behaviour of As in CPB-mixtures with low proportions (1 - 3 %) of BFA and ordinary cement and unmodified tailings. The selection of CPB-recipies was made based on technical and economical criterias to adress the demands deriving from the mining operations. Speciation of the As in ore and tailings samples revealed that mining processes have dissolved the majority of the arsenopyrite in the ore, causing secondary As phases to co-precipitate with newly formed FEP:s. Tank leaching tests (TLT) and weathering cells (WCT) were used to compare leaching behaviour in a monolithic mass contra a crushed material. Quantification of the presumed benefit of CPB was made by calculation of the cumulative leaching of As. Results from the leaching tests (TLT and WCT) showed that the inclusion of As-rich tailings into a cementitious matrix increased leaching of As. This behaviour could partially be explained by an increase of pH. The addition of alkaline binder materials to tailings increased As leaching due to the relocation of desorbed As from FEPs into less acid-tolerant species such as Ca-arsenates and cementitious As-phases. Unmodified tailings generated an

  17. Utilization of lightweight materials made from coal gasification slags

    SciTech Connect

    1998-09-30

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and

  18. Utilization of lightweight materials made from coal gasification slags

    SciTech Connect

    1999-12-30

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of as-generated slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, the authors found that it would be extremely difficult for as-generated slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1,400 and 1,700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot scale

  19. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    SciTech Connect

    1998-12-24

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and

  20. Recycling of red muds with the extraction of metals and special additions to cement

    NASA Astrophysics Data System (ADS)

    Zinoveev, D. V.; Diubanov, V. G.; Shutova, A. V.; Ziniaeva, M. V.

    2015-01-01

    The liquid-phase reduction of iron oxides from red mud is experimentally studied. It is shown that, in addition to a metal, a slag suitable for utilization in the construction industry can be produced as a result of pyrometallurgical processing of red mud. Portland cement is shown to be produced from this slag with mineral additions and a high-aluminate expansion addition to cement.

  1. The Iron Blast Furnace: A Study in Chemical Thermodynamics

    NASA Astrophysics Data System (ADS)

    Treptow, Richard S.; Jean, Luckner

    1998-01-01

    The smelting of iron ore into metallic iron was first accomplished by primitive blast furnaces approximately three thousand years ago. Improvements in the process over many centuries eventually led to the mass production of iron and to the industrial revolution. The reactions of the blast furnace involve 1) combustion of the fuel and its conversion into carbon monoxide, 2) reduction of the ore, and 3) formation of slag. A reaction such as FeO + CO = Fe + CO2 can occur in both the forward and backward direction under conditions existing somewhere in the blast furnace. To fully understand how the furnace accomplishes its goals we must study its processes form the perspective of chemical thermodynamics. Delta H, Delta S, and Delta G for each reaction are examined over a broad temperature range. These thermodynamic properties are interpreted on the molecular level and are then used to deduce the conditions necessary for the reactions to occur in their intended directions.

  2. Function evaluation of asphalt mixture with industrially produced BOF slag aggregate.

    PubMed

    Zhao, Meiling; Wu, Shaopeng; Chen, Zongwu; Li, Chao

    2016-07-04

    Laboratory research suggested that basic oxygen furnace (BOF) slag-based asphalt mixture was a functional material. However, the BOF slag aggregate's quality was difficult to control when it was heavily used in entity engineering. The primary objective of this research was to evaluate the functional performances of asphalt mixture containing BOF slag coarse aggregate (BSCA), which was from an industrialized production line. Limestone mixture was a control group. The Marshall method was first adopted to design asphalt mixtures. The performances of limestone asphalt mixture and BOF slag asphalt mixture including fatigue failure resistance and moisture stability were then evaluated and compared. Results showed that the asphalt mixture containing BSCA possessed better durability, which meant the quality of BSCA from industrialized production lines was well controlled and this BSCA can be heavily used in entity engineering.

  3. Induction slag reduction process for purifying metals

    DOEpatents

    Traut, Davis E.; Fisher, II, George T.; Hansen, Dennis A.

    1991-01-01

    A continuous method is provided for purifying and recovering transition metals such as neodymium and zirconium that become reactive at temperatures above about 500.degree. C. that comprises the steps of contacting the metal ore with an appropriate fluorinating agent such as an alkaline earth metal fluosilicate to form a fluometallic compound, and reducing the fluometallic compound with a suitable alkaline earth or alkali metal compound under molten conditions, such as provided in an induction slag metal furnace. The method of the invention is advantageous in that it is simpler and less expensive than methods used previously to recover pure metals, and it may be employed with a wide range of transition metals that were reactive with enclosures used in the prior art methods and were hard to obtain in uncontaminated form.

  4. Designing modern furnace cooling systems

    NASA Astrophysics Data System (ADS)

    Merry, J.; Sarvinis, J.; Voermann, N.

    2000-02-01

    An integrated multidisciplinary approach to furnace design that considers the interdependence between furnace cooling elements and other furnace systems, such as binding, cooling water, and instrumentation, is necessary to achieve maximum furnace production and a long refractory life. The retrofit of the BHP Hartley electric furnace and the Kidd Creek copper converting furnace are successful examples of an integrated approach to furnace cooling design.

  5. Non-destructive analysis of chlorine in fly ash cement concrete

    NASA Astrophysics Data System (ADS)

    Naqvi, A. A.; Garwan, M. A.; Nagadi, M. M.; Maslehuddin, M.; Al-Amoudi, O. S. B.; Khateeb-ur-Rehman

    2009-08-01

    Preventive measures against reinforcement corrosion in concrete require increasing concrete density to prevent the diffusion of chloride ions to the steel surface. Pozzolanic materials, such as fly ash (FA), silica fume (SF), and blast furnace slag (BFS) are added to concrete to increase its density. Monitoring the chloride concentration in concrete is required to assess the chances of reinforcement corrosion. In this study, FA was added to Portland cement concrete to increase its density. Prompt gamma neutron activation analysis (PGNAA) technique was utilized to analyze the concentration of chlorine in concrete. The chlorine concentration in the FA cement concrete was evaluated by determining the yield of 1.16, 1.95, 6.11, 6.62, 7.41, 7.79, and 8.58 MeV gamma-rays of chlorine from the FA concrete specimen containing 0.4-3.5 wt% chlorine. An excellent agreement was noted between the experimental yield of the prompt gamma-rays and the calculated yield obtained through the Monte Carlo simulations. The Minimum Detectable Concentration (MDC) of chlorine in FA cement concrete was also calculated. The best value of MDC limit of chlorine in the FA cement concrete was found to be 0.022±0.007 and 0.038±0.017 wt% for 1.16 and 6.11 MeV prompt gamma-rays, respectively. Within the statistical uncertainty, the lower bound of MDC meets the maximum permissible limit of 0.03 wt% of chlorine in concrete set by American Concrete Institute Committee 318.

  6. A novel waste form for disposal of spent-nuclear-fuel reprocessing waste: A vitrifiable cement

    SciTech Connect

    Gougar, M.L.D.; Scheetz, B.E.; Siemer, D.D.

    1999-01-01

    A cement capable of being hot isostatically pressed into a glass ceramic has been proposed as the waste form for spent-nuclear-fuel reprocessing wastes at the Idaho National Engineering and Environmental Laboratory (INEEL). This intermediate cement, with a composition based on that of common glasses, has been designed and tested. The cement formulations included mixed INEEL wastes, blast furnace slag, reactive silica, and INEEL soil or vermiculite, which were activated with potassium or sodium hydroxide. Following autoclave processing, the cements were characterized. X-ray diffraction analysis revealed three notable crystalline phases: quartz, calcite, and fluorite. Results of compressive strength testing ranged from 1452 and 4163 psi, exceeding the US Nuclear Regulatory Commission (NRC)-suggested standard of >500 psi. From American National Standards Institute/American Nuclear Society 16.1-1986 leach testing, effective diffusivities for Cs were determined to be on the order of 10{sup {minus}11} to 10{sup {minus}10} cm{sup 2}/s and for Sr were 10{sup {minus}12} cm{sup 2}/s, which are four orders of magnitude less than diffusivities in some other radwaste materials. Average leach indices (LI) were 9.6 and 11.9 for Cs and Sr, respectively, meeting the NRC Standard of LI > 6. The 28-day Materials Characterization Center-1 leach testing resulted in normalized elemental mass losses between 0.63 and 28 g/(m{sup 2}{center_dot}day) for Cs and between 0.34 and 0.70 g/(m{sup 2}{center_dot}day) industry-accepted standard while Cs losses indicate a process sensitive parameter.

  7. Strength of Geopolymer Cement Curing at Ambient Temperature by Non-Oven Curing Approaches: An Overview

    NASA Astrophysics Data System (ADS)

    Wattanachai, Pitiwat; Suwan, Teewara

    2017-06-01

    At the present day, a concept of environmentally friendly construction materials has been intensively studying to reduce the amount of releasing greenhouse gases. Geopolymer is one of the cementitious binders which can be produced by utilising pozzolanic wastes (e.g. fly ash or furnace slag) and also receiving much more attention as a low-CO2 emission material. However, to achieve excellent mechanical properties, heat curing process is needed to apply to geopolymer cement in a range of temperature around 40 to 90°C. To consume less oven-curing energy and be more convenience in practical work, the study on geopolymer curing at ambient temperature (around 20 to 25°C) is therefore widely investigated. In this paper, a core review of factors and approaches for non-oven curing geopolymer has been summarised. The performance, in term of strength, of each non-oven curing method, is also presented and analysed. The main aim of this review paper is to gather the latest study of ambient temperature curing geopolymer and to enlarge a feasibility of non-oven curing geopolymer development. Also, to extend the directions of research work, some approaches or techniques can be combined or applied to the specific properties for in-field applications and embankment stabilization by using soil-cement column.

  8. Visualisation and quantification of heavy metal accessibility in smelter slags: The influence of morphology on availability.

    PubMed

    Morrison, Anthony L; Swierczek, Zofia; Gulson, Brian L

    2016-03-01

    The Imperial Smelting Furnace (ISF) for producing lead and zinc simultaneously has operated on four continents and in eleven countries from the 1950's. One of the process changes that the ISF introduced was the production of a finely granulated slag waste. Although this slag contained significant amounts of residual lead (Pb) and zinc (Zn), because of its glassy nature it was considered environmentally benign. From the Cockle Creek smelter near Boolaroo at the northern end of Lake Macquarie, NSW, Australia, it is estimated that around 2.1 million tonnes of the fine slag was distributed into the community and most remains where it was originally utilised. Residual tonnages of slag of this magnitude are common worldwide wherever the ISF operated. Studies of base metal smelting slags have concluded that mineralogical and morphological characteristics of the slag play a critical role in moderating environmental release of toxic elements. Scanning electron microscopy (SEM) and microanalysis of the ISF slags has shown that the Pb and associated elements are present as discrete nodules (∼6-22 μm) in the slag and that they are not associated with Zn which is contained in the glass slag phase. Using an automated SEM and analysis technique (QEMSCAN(®)) to "map" the mineralogical structure of the particles, it was possible to quantitatively determine the degree of access infiltrating fluids might have to the reaction surface of the Pb phases. The level of access decreases with increasing particle size, but in even the largest sized particles (-3350 + 2000 μm) nearly 80% of the Pb-containing phases were totally or partially accessible. These results provide evidence that the toxic elements in the slags are not contained by the glassy phase and will be vulnerable to leaching over time depending on their individual phase reactivity. Copyright © 2015 Elsevier Ltd. All rights reserved.

  9. Dross treatment in a rotary arc furnace with graphite electrodes

    NASA Astrophysics Data System (ADS)

    Drouet, Michel G.; Handfield, My; Meunier, Jean; Laflamme, Claude B.

    1994-05-01

    Aluminum baths are always covered with a layer of dross resulting from the aluminum surface oxidation. This dross represents 1-10% of the melt and may contain up to 75wt.% aluminum. Since aluminum production is highly energy intensive, dross recycling is very attractive from both energy and economic standpoints. The conventional recycling process using salt rotary furnaces is thermally inefficient and environmentally unacceptable because of the production of salt slags. Hydro-Quebec has developed a new technology using a rotary arc furnace with graphite electrodes. This process provides aluminum recovery rates of 80-90%, using a highly energy efficient, environmentally sound production method.

  10. Effects of slag composition and process variables on decontamination of metallic wastes by melt refining

    SciTech Connect

    Heshmatpour, B.; Copeland, G. L.

    1981-01-01

    Melt refining has been suggested as an alternative for decontamination and volume reduction of low-level-contaminated metallic wastes. Knowledge of metallurgical and thermochemical aspects of the process is essential for effective treatment of various metals. Variables such as slag type and composition, melting technique, and refractory materials need to be identified for each metal or alloy. Samples of contaminated metals were melted with fluxes by resistance furnace or induction heating. The resulting ingots as well as the slags were analyzed for their nuclide contents, and the corresponding partition ratios were calculated. Compatibility of slags and refractories was also investigated, and proper refractory materials were identified. Resistance furnace melting appeared to be a better melting technique for nonferrous scrap, while induction melting was more suitable for ferrous metals. In general uranium contents of the metals, except for aluminum, could be reduced to as low as 0.01 to 0.1 ppM by melt refining. Aluminum could be decontaminated to about 1 to 2 ppM U when certain fluoride slags were used. The extent of decontamination was not very sensitive to slag type and composition. However, borosilicate and basic oxidizing slags were more effective on ferrous metals and Cu; NaNO/sub 3/-NaCl-NaOH type fluxes were desirable for Zn, Pb, and Sn; and fluoride type slags were effective for decontamination of Al. Recrystallized alumina proved to be the most compatible refractory for melt refining both ferrous and nonferrous metals, while graphite was suitable for nonferrous metal processing. In conclusion, melt refining is an effective technique for volume reduction ad decontamination of contaminated metal scrap when proper slags, melting technique, and refractories are used.

  11. Effect of Fluoride Containning Slag on Oxide Inclusions in Electroslag Ingot

    NASA Astrophysics Data System (ADS)

    Dong, Yanwu; Jiang, Zhouhua; Cao, Yulong; Fan, Jinxi; Yu, Ang; Liu, Fubin

    Besides controlling homogeneous composition and compact solidification structure, removal of non-metallic inclusions is an important characteristic for electroslag remelting process. Many factors influence the non-metallic inclusions in steel including gas and inclusions original content in consumable electrode, atmosphere, slag amount and its composition, power input, melting rate, filling ratio and so on. Fluoride containing slag, which influences the non-metallic inclusions to a great extent, has been widely used for electroslag remelting process. The present paper focuses on the effect of fluoride containing slag on the inclusions in electroslag ingot based on the interaction of slag-metal interface. In this work, steel grade MC5 and several slags have been employed for investigating the effect of slag on inclusions. These experiments had been carried out in an electrical resistance furnace under argon atmosphere in order to eliminate the effect of ambient oxygen. Some specimens had been taken at different times for analyzing the content, dimensions, and type of non-metallic inclusions. Quantitative metallographic analysis method has been adopted for observing and examining the inclusions. SEM-EDS analysis has been used to investigate the composition of non-metallic inclusions of specimens at different time for investigating the modification behavior of inclusions. All the results obtained will be comparison to the original state inclusions in steel, which will be in favor of choose of slag for electroslag remelting process.

  12. Hydration characteristics and environmental friendly performance of a cementitious material composed of calcium silicate slag.

    PubMed

    Zhang, Na; Li, Hongxu; Zhao, Yazhao; Liu, Xiaoming

    2016-04-05

    Calcium silicate slag is an alkali leaching waste generated during the process of extracting Al2O3 from high-alumina fly ash. In this research, a cementitious material composed of calcium silicate slag was developed, and its mechanical and physical properties, hydration characteristics and environmental friendly performance were investigated. The results show that an optimal design for the cementitious material composed of calcium silicate slag was determined by the specimen CFSC7 containing 30% calcium silicate slag, 5% high-alumina fly ash, 24% blast furnace slag, 35% clinker and 6% FGD gypsum. This blended system yields excellent physical and mechanical properties, confirming the usefulness of CFSC7. The hydration products of CFSC7 are mostly amorphous C-A-S-H gel, rod-like ettringite and hexagonal-sheet Ca(OH)2 with small amount of zeolite-like minerals such as CaAl2Si2O8·4H2O and Na2Al2Si2O8·H2O. As the predominant hydration products, rod-like ettringite and amorphous C-A-S-H gel play a positive role in promoting densification of the paste structure, resulting in strength development of CFSC7 in the early hydration process. The leaching toxicity and radioactivity tests results indicate that the developed cementitious material composed of calcium silicate slag is environmentally acceptable. This study points out a promising direction for the proper utilization of calcium silicate slag in large quantities.

  13. Deformation Pattern of Nickel Slag Bonding on the Development of Concrete Construction

    NASA Astrophysics Data System (ADS)

    Sujiono, E. H.; Husain, H.; Mulyadi, M.; Samnur, S.; Arsyad, M.

    2017-05-01

    This paper presents an experimental work to study the deformation and compressive strength on Portland cement concrete with nickel slag aggregate. The amount of nickel slag varied were towards the total mass of coarse aggregate are 0%, 20%, 40%, 60%, 80%, and 100%, respectively. Each variation of the samples was made with a dimension of 15 cm X 15 cm X 15 cm, and then through the curing process. After 28 days, the sample was checked using mechanical testing conducted to investigate the compressive strength. The surface of the concrete fracture after mechanical testing process shows that the bonding between the matrix of Portland cement and nickel slag is a very strong. The bonding has connected very well. Therefore, when the force was given, then the fractions of nickel slag aggregate will hold the connectivity until to the maximum of the pressure force value before the materials are a damaged. The maximum of pressure force caused by the cracks will follow the fracture pattern of the concrete materials. This indicates that the bonding between matrix Portland cement and nickel slag has become the key factor in construction high-quality concrete.

  14. Effect of Slag on Titanium, Silicon, and Aluminum Contents in Superalloy During Electroslag Remelting

    NASA Astrophysics Data System (ADS)

    Jiang, Zhou-Hua; Hou, Dong; Dong, Yan-Wu; Cao, Yu-Long; Cao, Hai-Bo; Gong, Wei

    2016-04-01

    Many factors influence the chemical composition in electroslag remelting (ESR) steel, including atmosphere in crucible, melting rate, slag composition, deoxidation, and so on. Fluoride-based slag, which is exposed to liquid metal directly, influences the chemical composition of ESR ingots to a large extent. The present paper focuses on the effect of slag on the titanium, silicon, and aluminum contents in ingots based on the interaction of the slag and metal. In present work, superalloy of GH8825 and several slags containing different CaO contents have been employed for investigating the effect of slag on titanium, silicon, and aluminum contents in an electrical resistance furnace under argon atmosphere. Results indicate that the higher CaO content in slag has better capacity for avoiding loss of titanium caused by the reaction of titanium with silica in slag, especially in case of remelting superalloy with high titanium and low silicon content. The CaO has a great effect on the activities of TiO2, SiO2, and Al2O3. Thermodynamic analysis is applied to investigate the CaO behavior. Based on the ion and molecule coexistence theory of slag, activity model is established to calculate the activities of components containing titanium, silicon, and aluminum elements in a six-component slag consisting of CaO-CaF2-Al2O3-SiO2-TiO2-MgO. The components containing titanium, silicon, and aluminum in slag are mainly CaO·TiO2, 2CaO·SiO2, CaO·SiO2, CaO·Al2O3, and MgO·Al2O3. With the increase of CaO mass fraction in slag, the activity coefficient of SiO2 decreases significantly, whereas slightly change happens for Al2O3. As a result, the lg ({{γ_{{{{SiO}}2 }} } {/ {{{γ_{{{{SiO}}2 }} } {γ_{{{{TiO}}2 }} }}} {γ_{{{{TiO}}2 }} }}) decreases with increasing CaO content, which is better for preventing loss of titanium caused by the reaction of titanium with silica in slag. The slag with high CaO and appropriate TiO2 content is suitable for electroslag remelting of GH8825.

  15. Slag recycling of irradiated vanadium

    SciTech Connect

    Gorman, Patrick K.

    1995-04-05

    An experimental inductoslag apparatus to recycle irradiated vanadium was fabricated and tested. An experimental electroslag apparatus was also used to test possible slags. The testing was carried out with slag materials that were fabricated along with impurity bearing vanadium samples. Results obtained include computer simulated thermochemical calculations and experimentally determined removal efficiencies of the transmutation impurities. Analyses of the samples before and after testing were carried out to determine if the slag did indeed remove the transmutation impurities from the irradiated vanadium.

  16. Utilization of lightweight materials made from coal gasification slags. Quarterly report, June 1--August 31, 1996

    SciTech Connect

    1996-12-31

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ``as-generated`` slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ``as-generated`` slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 17000F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot-scale, and Phase 2, which involves commercial evaluation of these aggregates in a number of applications. Accomplishments are described.

  17. Slag-Refractory Interaction in Slagging Coal Gasifiers

    SciTech Connect

    Matyas, Josef; Sundaram, S. K.; Hicks, Brent J.; Edmondson, Autumn B.; Arrigoni, Benjamin M.

    2008-03-03

    The combustion chamber of slagging coal gasifiers is lined with refractories to protect the stainless steel shell of the gasifier from elevated temperatures and corrosive attack of the coal slag. Refractories composed primarily of Cr2O3 have been found most resistant to slag corrosion, but they continue to fail performance requirements. Post-mortem analysis of high-chromia refractory bricks collected from commercial gasifiers suggests that slag penetration and subsequent spalling of refractory are the cause of significantly shorter service life of gasifier refractories. Laboratory tests were conducted to determine the penetration depth of three slags representative of a wide variety of coals in the United States into chromia-alumina and two high-chromia refractories. Variables tested were refractory-slag combinations and two partial pressures of O2. Slag penetration depths were measured from spliced images of each refractory. Samples heated to 1470°C for 2 hrs had maximum penetration depths ranging from 1.99±0.15 mm to at least 21.6 mm. Aurex 95P, a high-chromia refractory containing 3.3% phosphorous pentoxide (P2O5), showed the least slag penetration of all refractories tested. P2O5 likely reacts with the slags to increase their viscosity and restrict molten slag penetration. Experimental data on the slag-refractory interaction will be incorporated into mathematical model that will be used to 1) identify critical conditions at which refractory corrosion sharply increases, and 2) predict the service life of a gasifier refractory.

  18. Investigation of pyrite as a contributor to slagging in Eastern Bituminous coals. Quarterly progress report 10, January 1-March 30, 1984

    SciTech Connect

    Bryers, R.W.

    1984-06-01

    The objective of this program is to examine slags formed as a result of firing coals with varying concentration levels, size distribution, and orientation of pyrite with regard to mineral matter in the coal in a laboratory furnace. The program tasks are: (1) selection of eight candidate coals; (2) chemical characterization of the coal samples and identification of the pyrite size, distribution, and orientation with respect to other mineral matter and concentration levels; (3) testing of the candidate coals in a laboratory furnace; (4) chemical and physical characterization of the slag and fly ash samples created by the impurities in the coal sample; (5) influence of coal beneficiation on furnace slagging; and (6) analysis of data and identification of parameters influencing the contribution of pyrite to slagging problems. Results of analysis of two coals, Illinois No. 5 Gallatin County, Illinois and Lower Kittaning Clarion County, Pennsylvania, are presented. Examination of the morphology of furnace slag deposited in the 100 lb/hr combustor, as well as industrial furnace, revealed reocurring crystals of iron of pyrite origin on the surface of the deposit. The cubic, octahedron and cubic/octahedron crystals are similar in size and structure to pyrite crystals occasionally found in coal. To characterize the morphology of pyrites within the coal samples of Illinois No. 5 and Lower Kittaning coals were examined using SEM and EDAX analysis. Results are presented of the types of minerals found. 10 figures, 3 tables.

  19. Evaluation of steel slag coarse aggregate in hot mix asphalt concrete.

    PubMed

    Ahmedzade, Perviz; Sengoz, Burak

    2009-06-15

    This paper presents the influences of the utilization of steel slag as a coarse aggregate on the properties of hot mix asphalt. Four different asphalt mixtures containing two types of asphalt cement (AC-5; AC-10) and coarse aggregate (limestone; steel slag) were used to prepare Marshall specimens and to determine optimum bitumen content. Mechanical characteristics of all mixtures were evaluated by Marshall stability, indirect tensile stiffness modulus, creep stiffness, and indirect tensile strength tests. The electrical sensitivity of the specimens were also investigated in accordance with ASTM D257-91. It was observed that steel slag used as a coarse aggregate improved the mechanical properties of asphalt mixtures. Moreover, volume resistivity values demonstrated that the electrical conductivity of steel slag mixtures were better than that of limestone mixtures.

  20. Kinetics of the zinc slag-Fuming Process: part II. mathematical model

    NASA Astrophysics Data System (ADS)

    Richards, G. G.; Brimacombe, J. K.

    1985-09-01

    A mathematical model of zinc slag fuming has been formulated based on the kinetic conception of the process developed in Part I of this paper. Each of the major reaction zones in the furnace — the slag bath where reduction of zinc oxide and ferric oxide takes place and the tuyere gas column where oxidation of coal and ferrous oxide occurs — have been characterized mathematically. The two zones and the water-jacketed furnace wall have been linked by overall heat and mass balances. Insufficient information is available, however, to characterize quantitatively two of the important kinetic processes occurring in the furnace: the division of coal between entrainment in the slag, combustion in the tuyere gas column and bypass; and oxygen utilization. To overcome this problem the model has been fitted to the data from eleven industrial fuming cycles. Consistent values have been obtained for these kinetic parameters over five different fuming operations indicating that the kinetic conception of the process is sound. The results indicate that about 33 pct of the injected coal is entrained in the slag, 55 pet combusts in the tuyere gas column, and 12 pct bypasses the bath completely. Oxygen utilization has been found to be high and can be correlated to bath depth.

  1. Environmental impact and potential utilization of historical Cu-Fe-Co slags.

    PubMed

    Veselská, Veronika; Majzlan, Juraj

    2016-04-01

    Historical slags from the past Fe and Cu-Co production were investigated in order to evaluate either their potential for utilization or their long-term environmental risk for unsupervised old smelting areas. Here, we studied ferrous slags produced during the recovery of Fe from siderite-Cu ores in Slovakia and two different types of non-ferrous slags produced during the recovery of Cu and Co from Kupferschiefer ores in Germany. The glassy character, rare occurrence of primary silicate phases, and the lack of secondary phases in Cu slags indicate their stability for a prolonged period of time. Electron microprobe analytical work showed that the metals and metalloids (Cu, Co, Fe, Zn, Pb, As) are largely encased in droplets of matte and metal alloys and remain protected by the glassy matrix with its low weathering rate. Fe and Co slags are composed of high-temperature silicates such as wollastonite, cristobalite, as well as olivine, feldspar, quartz, leucite, pyroxene, and pyroxenoids. The presence of secondary phases attests to a certain degree metal release owing to weathering. Assuming minimal contents of metals in slags after a treatment with dilute H2SO4, slags could be used as pozzolanas for addition to cement.

  2. Effect of electromagnetic field on the slag resistance of MgO-C refractories

    NASA Astrophysics Data System (ADS)

    Li, X. C.; Wang, T. X.; Zhu, B. Q.

    2011-10-01

    The recent years have witnessed an unprecedented growth in the development and deployment of electromagnetic field(EMF) used in steel metallurgy. This paper investigates the effect of EMF on the slag resistance of MgO-C refractories. Using MgO-C refractories containing 14% carbon and the slag with a basicity(CaO/SiO2) of around 0.8, the experiments of melting slag resistance of MgO-C refractories were carried out in an induction furnace and a resistance furnace. The results show that in induction furnace having EMF, the refractory sample corroded by the slag has an apparent penetration layer. MgFe2O4 phase is formed at a low temperature by MgO dissolved in Fe2O3. The low melting phases are monticellite (CaMgSiO4, CMS) and forsterite (Mg2SiO4, MS). Under the condition of resistance furnace without EMF, scaling MgO dissolves into slag and reacts with Al2O3 to generate MgAl2O4 phase. The low melting phases are gehlenite (Ca2Al2SiO7, C2A2S) and akermanite (Ca2MgSi2O, C2MS2). As EMF exists at a high temperature, it could enhance the diffusion and penetration of Fe2+/3+ ions to form the MgFe2O4 phase. At the same time, some MgAl2O4 spinels exist. However, only MgAl2O4 phase can be generated without EMF.

  3. Application of Spectroscopic Analysis Techniques to the Determination of Slag Structures and Properties: Effect of Water Vapor on Slag Chemistry Relevant to a Novel Flash Ironmaking Technology

    NASA Astrophysics Data System (ADS)

    Mohassab-Ahmed, M. Y.; Sohn, H. Y.

    2013-11-01

    Flash ironmaking technology is an ecofriendly process for producing iron from iron oxide concentrates via a flash reactor that uses gaseous fuels and reductants that reduce energy consumption and minimize greenhouse gas emissions. It has the potential to achieve steelmaking in a single, continuous process. The phase equilibria and chemistry of selected slag systems were investigated during the development of a novel flash ironmaking process. Among the proposed reductants and fuels are H2, natural gas, and coal gas. In different ironmaking processes, the molten bath (iron-slag bath) is expected to be at equilibrium with gas atmospheres of H2/H2O, CO/CO2/H2/H2O, and CO/CO2. The first two gas mixtures were used to represent the processes based on H2 or natural gas/coal gas, respectively, whereas the CO/CO2 mixture was used for a comparison. The slag composition of interest in this process was selected to resemble that of the blast furnace and is based on the CaO-MgO-SiO2-Al2O3-FeO-MnO-P2O5 system with CaO/SiO2 in the range 0.8-1.4. The temperature range was 1550-1650°C encompassing a wide range of expected ironmaking temperatures for the novel flash process. The oxygen partial pressure was maintained in the reducing range of 10-10-10-9 atm in the three gas atmospheres. It was found that H2O dramatically affects the chemistry of the slag and strongly affects the phase equilibria in the slag as well as the equilibrium distribution of elements between slag and molten metal. The effects of water vapor on the chemistry of the slag as well as the equilibrium reactions involving the slag have been studied for the first time.

  4. Effects of Microwave Roasting on the Kinetics of Extracting Vanadium from Vanadium Slag

    NASA Astrophysics Data System (ADS)

    Zhang, Guoquan; Zhang, Ting-an; Lü, Guozhi; Zhang, Ying; Liu, Yan; Zhang, Weiguang

    2016-02-01

    The kinetics of extracting vanadium (V) from microwave-roasted (MR) vanadium slag (V-slag) with concentrated H2SO4 were investigated. The microwave irradiation experiments were performed in a modified microwave muffle furnace at temperatures ranging from 150°C to 750°C. The x-ray diffraction analysis indicated that the spinel phase of the V-slag is destroyed after 10 min of roasting. The phase composition of the V-slag was changed by the roasting process, and a new Fe2O3 phase appeared in the samples roasted at higher temperatures. Compared to the raw slag, the surface area, pore volume, and pore size of the MR slags were much lower. It was easier to leach V from the MR samples than the raw sample with the H2SO4 solution, and the leaching process was accelerated in the MR samples. When the V-slag was roasted at 150°C and 350°C (MR@150 and MR@350, respectively), the apparent activation energy was decreased from 77.65 kJ/mol to 68.42 kJ/mol and 66.68 kJ/mol, respectively. The process of leaching V from the raw and MR slags was controlled by both the surface chemical reactions and internal diffusion. The reaction orders of the raw, MR@150, and MR@350 V-slags, with respect to the H2SO4 concentration, were 1.23, 0.75, and 0.70, respectively.

  5. Accelerated ageing of an EAF black slag by carbonation and percolation for long-term behaviour assessment.

    PubMed

    Gurtubay, L; Gallastegui, G; Elias, A; Rojo, N; Barona, A

    2014-07-01

    The efficient reuse of industrial by-products, such as the electric arc furnace (EAF) black slag, is still hindered by concern over their long-term behaviour in outdoor environments. The aim of this study was to develop an accelerated ageing method to simulate the long-term natural carbonation of EAF slag exposed to the elements. The degree of carbonation achieved in a freshly produced slag after accelerated ageing and in a slag used on a fifteen-year-old unpaved road was very similar. The influence of particle size on accelerated carbonation was assessed, with it being concluded that the slag sample with a particle size bigger than 5-6 mm underwent slight carbonation over time when it was exposed to CO2. The accelerated ageing procedure based on percolating a previously carbonated water solution through the slag column allowed gradual leaching with simulated acid rain, as well as providing information about the gradual and total chemical release from the slag. Three classification groups were established according to the release rate of the determined elements. The joint use of the accelerated carbonation method and the percolation test is proposed as a useful tool for environmental risk assessment concerning the long-term air exposure of EAF black slag. Copyright © 2014 Elsevier Ltd. All rights reserved.

  6. Recovery of titanium values from titanium grinding swarf by electric furnace smelting

    DOEpatents

    Gerdemann, Stephen J.; White, Jack C.

    1998-01-01

    A method for the recovery of valuable materials from titanium grinding swarf is provided comprising the steps of sieving the accumulated titanium grinding swarf to remove unwanted coarse trash and grinding wheel fragments, pelletizing, and smelting in an electric arc furnace to produce ferrotitanium and/or high titanium slag.

  7. Recovery of titanium values from titanium grinding swarf by electric furnace smelting

    DOEpatents

    Gerdemann, Stephen J.; White, Jack C.

    1999-01-01

    A method for the recovery of valuable materials from titanium grinding swarf is provided comprising the steps of sieving the accumulated titanium grinding swarf to remove unwanted coarse trash and grinding wheel fragments, pelletizing, and smelting in an electric arc furnace to produce ferrotitanium and/or high titanium slag.

  8. Recovery of titanium values from titanium grinding swarf by electric furnace smelting

    DOEpatents

    Gerdemann, S.J.; White, J.C.

    1998-08-04

    A method for the recovery of valuable materials from titanium grinding swarf is provided comprising the steps of sieving the accumulated titanium grinding swarf to remove unwanted coarse trash and grinding wheel fragments, pelletizing, and smelting in an electric arc furnace to produce ferrotitanium and/or high titanium slag. 1 fig.

  9. Recovery of titanium values from titanium grinding swarf by electric furnace smelting

    SciTech Connect

    Gerdemann, S.J.; White, J.C.

    1999-10-19

    A method for the recovery of valuable materials from titanium grinding swarf is provided comprising the steps of sieving the accumulated titanium grinding swarf to remove unwanted coarse trash and grinding wheel fragments, pelletizing, and smelting in an electric arc furnace to produce ferrotitanium and/or high titanium slag.

  10. The pH-dependent leaching behavior of slags from various stages of a copper smelting process: Environmental implications.

    PubMed

    Jarošíková, Alice; Ettler, Vojtěch; Mihaljevič, Martin; Kříbek, Bohdan; Mapani, Ben

    2017-02-01

    The leaching behaviors of primary copper (Cu) slags originating from Ausmelt, reverbatory, and converter furnaces operating under a single technological process were compared to a residual slag tailing obtained by slag re-processing via flotation and metal recovery. The EN 12457-2 leaching test, used for assessment of the hazardous properties, was followed by the CEN/TS 14997 pH-static leaching test (pH range 3-12). Both leaching experiments were coupled with a mineralogical investigation of the primary and secondary phases as well as geochemical modeling. Metals (Cd, Cu, Pb, Zn) exhibit the highest leaching at low pH. Under acidic conditions (pH 3-6), Ausmelt slag and slag tailing exhibited higher metal leaching compared to other slag types. Very low leaching of metals (far below EU limits for non-hazardous waste) was observed at natural pH (7.9-9.0) for all the studied slag samples. In contrast, relatively high leaching of As was observed over the entire pH range, especially for Ausmelt slag (exceeding the EU limit for hazardous waste by 1.7×). However, geochemical modeling and scanning electron microscopy indicated that formation of stable Ca-Cu-Pb arsenates and the binding of As to newly formed Fe (oxyhydr)oxides play an important role in efficient As immobilization at the slag-water interface. In contrast, no controls were predicted for Sb, whose leaching was almost pH-independent. Nevertheless Sb leached concentrations at natural pH were below EU limit for hazardous waste. Re-processing of primary Cu slags for metal recovery, and subsequent co-disposal of the resulting slag tailing with dolomite-rich mine tailing and local laterite is suitable for stabilizing the remaining contaminants (except Sb) and limiting their leaching into the environment. Copyright © 2016 Elsevier Ltd. All rights reserved.

  11. Heat treatment furnace

    DOEpatents

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  12. New algorithm for controlling electric arc furnaces using their vibrational and acoustic characteristics

    NASA Astrophysics Data System (ADS)

    Cherednichenko, V. S.; Bikeev, R. A.; Serikov, V. A.; Rechkalov, A. V.; Cherednichenko, A. V.

    2016-12-01

    The processes occurring in arc discharges are analyzed as the sources of acoustic radiation in an electric arc furnace (EAF). Acoustic vibrations are shown to transform into mechanical vibrations in the furnace laboratory. The shielding of the acoustic energy fluxes onto water-cooled wall panels by a charge is experimentally studied. It is shown that the rate of charge melting and the depth of submergence of arc discharges in the slag and metal melt can be monitored by measuring the vibrational characteristics of furnaces and using them in a universal industrial process-control system, which was developed for EAFs.

  13. Bone cement

    PubMed Central

    Vaishya, Raju; Chauhan, Mayank; Vaish, Abhishek

    2013-01-01

    The knowledge about the bone cement is of paramount importance to all Orthopaedic surgeons. Although the bone cement had been the gold standard in the field of joint replacement surgery, its use has somewhat decreased because of the advent of press-fit implants which encourages bone in growth. The shortcomings, side effects and toxicity of the bone cement are being addressed recently. More research is needed and continues in the field of nanoparticle additives, enhanced bone–cement interface etc. PMID:26403875

  14. Simulation of Slag Freeze Layer Formation: Part I. Experimental Study

    NASA Astrophysics Data System (ADS)

    Guevara, Fernando J.; Irons, Gordon A.

    2011-08-01

    This study was conducted to understand the freeze layer formation and heat transfer that is required to design cooling systems in pyrometallurgical operations in which a frozen slag layer is used to protect the furnace wall. Similar Grashof and Prandtl numbers for operating furnaces were obtained in a 200-mm square cavity differentially heated on the sides containing an aqueous solution of calcium chloride. The solid front was tracked using a digital camera, and the temperature field was measured with thermocouples. The flow velocity field was measured using the two-dimensional particle image velocimetry technique. Experiments were conducted over a range of superheat conditions, and the solidification front was planar ( i.e., neither cellular nor dendritic) because the system slowly approached steady state. The two-phase zone comprised particles circulating slowly with the liquid in the bulk of the cavity; at the vertical walls, velocities were higher.

  15. Nondestructive Handheld Fourier Transform Infrared (FT-IR) Analysis of Spectroscopic Changes and Multivariate Modeling of Thermally Degraded Plain Portland Cement Concrete and its Slag and Fly Ash-Based Analogs.

    PubMed

    Leung Tang, Pik; Alqassim, Mohammad; Nic Daéid, Niamh; Berlouis, Leonard; Seelenbinder, John

    2016-05-01

    Concrete is by far the world's most common construction material. Modern concrete is a mixture of industrial pozzolanic cement formulations and aggregate fillers. The former acts as the glue or binder in the final inorganic composite; however, when exposed to a fire the degree of concrete damage is often difficult to evaluate nondestructively. Fourier transform infrared (FT-IR) spectroscopy through techniques such as transmission, attenuated total reflectance, and diffuse reflectance have been rarely used to evaluate thermally damaged concrete. In this paper, we report on a study assessing the thermal damage of concrete via the use of a nondestructive handheld FT-IR with a diffuse reflectance sample interface. In situ measurements can be made on actual damaged areas, without the need for sample preparation. Separate multivariate models were developed to determine the equivalent maximal temperature endured for three common industrial concrete formulations. The concrete mixtures were successfully modeled displaying high predictive power as well as good specificity. This has potential uses in forensic investigation and remediation services particularly for fires in buildings.

  16. Bioleaching of metals from steel slag by Acidithiobacillus thiooxidans culture supernatant.

    PubMed

    Hocheng, Hong; Su, Cheer; Jadhav, Umesh U

    2014-12-01

    The generation of 300–500 kg of slag per ton of the steel produced is a formidable amount of solid waste available for treatment. They usually contain considerable quantities of valuable metals. In this sense, they may become either important secondary resource if processed in eco-friendly manner for secured supply of contained metals or potential pollutants, if not treated properly. It is possible to recover metals from steel slag by applying bioleaching process. Electric arc furnace (EAF) slag sample was used for bioleaching of metals. In the present study, before bioleaching experiment water washing of an EAF slag was carried out. This reduced slag pH from 11.2 to 8.3. Culture supernatants of Acidithiobacillus thiooxidans (At. thiooxidans), Acidithiobacillus ferrooxidans (At. ferrooxidans), and Aspergillus niger (A. niger) were used for metal solubilization. At. thiooxidans culture supernatant containing 0.016 M sulfuric acid was found most effective for bioleaching of metals from an EAF slag. Maximum metal extraction was found for Mg (28%), while it was least for Mo (0.1%) in six days. Repeated bioleaching cycles increased metal recovery from 28% to 75%, from 14% to 60% and from 11% to 27%, for Mg, Zn and Cu respectively.

  17. Disposal of High-Temperature Slags: A Review of Integration of Heat Recovery and Material Recycling

    NASA Astrophysics Data System (ADS)

    Sun, Yongqi; Zhang, Zuotai

    2016-09-01

    Nowadays with the continuous urbanization in China, the carbon emission and resource shortage have been serious issues, for which the disposal of blast furnace slags (BFS) and steel slags (SS) discharged from the metallurgical industry make up a significant strategy. The output of crude steel reached 823 Mt in China in 2014 and the thermal heat in these slags was equivalent to ~18 Mt of standard coal. Herein, the recent advances were systemically reviewed and analyzed, mainly from two respects, i.e., integration of heat recovery and material recycling and crystallization control of the slags. It was first found that for the heat recovery from BFS, the most intensively investigated physical method and chemical method were centrifugal granulation and gasification reaction, respectively. Furthermore, a two-step approach could contribute to a promising strategy for the treatment of slags, i.e., the liquid slags were first granulated into small particles, and then other further treatment was performed such as gasification reaction. With regard to SS, the effective disposal could be achieved using a selective crystallization and phase separation (SCPS) method, and moreover, the solid solution of 2CaO·SiO2 and the target phases could act as a promising enriched phase to extract the valuable elements.

  18. Reuse of EAF Slag as Reinforcing Filler for Polypropylene Matrix Composites

    NASA Astrophysics Data System (ADS)

    Cornacchia, G.; Agnelli, S.; Gelfi, M.; Ramorino, G.; Roberti, R.

    2015-06-01

    Electric-arc furnace (EAF) slag, the by-product of steel fabricated at the EAF, is in most cases still sent to dumps, with serious environmental consequences. This work shows an innovative, economically convenient application for EAF slag: its use as reinforcing filler for polypropylene. Composites based on polypropylene containing 10-40 wt.% of EAF slag particles were prepared by melt compounding followed by injection molding. A physical-chemical analysis of the EAF slag was performed to determine microstructural features and main component phases. Leaching tests demonstrated that, although EAF slag can release small amounts of toxic elements, such as heavy metals, incorporating such material into the polymeric matrix immobilizes the heavy metals inside that matrix. The mechanical characterization of the polymer-based composites was performed. Incorporating EAF slag particles raises the Young's modulus and the tensile strength at yield, whereas elongation at break and the impact strength of the polymer-based composite are significantly reduced only when large amounts of filler are added, i.e., 30% or more.

  19. Effect of Selected Alternative Fuels and Raw Materials on the Cement Clinker Quality

    NASA Astrophysics Data System (ADS)

    Strigáč, Július

    2015-11-01

    The article deals with the study of the effects of alternative fuels and raw materials on the cement clinker quality. The clinker quality was expressed by the content of two principal minerals alite C3S and belite C2S. The additions of alternative fuels ashes and raw materials, in principle, always increased the belite content and conversely reduced the amount of alite. The alternative fuels with high ash content were used such as the meat-bone meal, sewage sludge from sewage treatment plants and paper sludge and the used alternative raw materials were metallurgical slags - granulated blastfurnace slag, air cooled blastfurnace slag and demetallized steel slag, fluidized bed combustion fly ash and waste glass. Meat-bone meal, sewage sludge from sewage treatment plants and paper sludge were evaluated as moderately suitable alternative fuels which can be added in the amounts of 2.8 wt. % addition of meat-bone meals ash, 3.64 wt. % addition of sewage sludge ash and 3.8 wt. % addition of paper sludge ash to the cement raw mixture. Demetallised steel slag is suitable for production of special sulphate resistant cement clinker for CEM I -SR cement with addition up to 5 wt. %. Granulated blastfurnace slag is a suitable alternative raw material with addition 4 wt. %. Air cooled blastfurnace slag is a suitable alternative raw material with addition 4.2 wt. %. Waste glass is not very appropriate alternative raw material with addition only 1.16 wt. %. Fluidized bed combustion fly ash appears not to be equally appropriate alternative raw material for cement clinker burning with less potential utilization in the cement industry and with addition 3.41 wt. %, which forms undesired anhydrite CaSO4 in the cement clinker.

  20. A Kinetic Ladle Furnace Process Simulation Model: Effective Equilibrium Reaction Zone Model Using FactSage Macro Processing

    NASA Astrophysics Data System (ADS)

    Van Ende, Marie-Aline; Jung, In-Ho

    2017-02-01

    The ladle furnace (LF) is widely used in the secondary steelmaking process in particular for the de-sulfurization, alloying, and reheating of liquid steel prior to the casting process. The Effective Equilibrium Reaction Zone model using the FactSage macro processing code was applied to develop a kinetic LF process model. The slag/metal interactions, flux additions to slag, various metallic additions to steel, and arcing in the LF process were taken into account to describe the variations of chemistry and temperature of steel and slag. The LF operation data for several steel grades from different plants were accurately described using the present kinetic model.

  1. Utilization of lightweight materials made from coal gasification slags. Quarterly report, June--August 1995

    SciTech Connect

    1995-09-01

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of {open_quotes}as-generated{close_quotes} slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for {open_quotes}as-generated{close_quotes} slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700{degrees}F. These results indicated the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications.

  2. Modelling of multiphase flow in ironmaking blast furnace

    SciTech Connect

    Dong, X.F.; Yu, A.B.; Burgess, J.M.; Pinson, D.; Chew, S.; Zulli, P.

    2009-01-15

    A mathematical model for the four-phase (gas, powder, liquid, and solids) flow in a two-dimensional ironmaking blast furnace is presented by extending the existing two-fluid flow models. The model describes the motion of gas, solid, and powder phases, based on the continuum approach, and implements the so-called force balance model for the flow of liquids, such as metal and slag in a blast furnace. The model results demonstrate a solid stagnant zone and dense powder hold-up region, as well as a dense liquid flow region that exists in the lower part of a blast furnace, which are consistent with the experimental observations reported in the literature. The simulation is extended to investigate the effects of packing properties and operational conditions on the flow and the volume fraction distribution of each phase in a blast furnace. It is found that solid movement has a significant effect on powder holdup distribution. Small solid particles and low porosity distribution are predicted to affect the fluid flow considerably, and this can cause deterioration in bed permeability. The dynamic powder holdup in a furnace increases significantly with the increase of powder diameter. The findings should be useful to better understand and control blast furnace operations.

  3. Investigation of pyrite as a contributor to slagging in eastern bituminous coals. Quarterly progress report 9, October 1-December 31, 1983

    SciTech Connect

    Bryers, R.W.

    1984-06-01

    The objective of this program is to examine slags formed as a result of firing coals with varying concentration levels, size distribution, and orientation of pyrite with regard to mineral matter in the coal in a laboratory furnace. The program tasks are: (1) selection of eight candidate coals; (2) chemical characterization of the coal samples and identification of the pyrite size, distribution, and orientation with respect to other mineral matter and concentration levels; (3) testing of the candidate coals in a laboratory furnace; (4) chemical and physical characterization of the slag and fly ash samples created by the impurities in the coal sample; (5) influence of coal beneficiation on furnace slagging; and (6) analysis of data and identification of parameters influencing the contribution of pyrite to slagging problems. Washing of the Upper Freeport coal from Indiana County, Pennsylvania, was completed by the last quarter of 1983. The washed product was characterized for mineral content, and a combustion test was performed. Kentucky No. 9 from Henderson County, Kentucky, selected as the sixth coal to be investigated, was characterized using size and gravity fractionation techniques and was combusted in the laboratory furnace to evaluate its slagging and fouling potential. The remaining two coals to be characterized and combusted were identified as Illinois No. 5 and Lower Kittanning from Clarion County, Pennsylvania. 80 figures, 27 tables.

  4. Glassy slags for minimum additive waste stabilization. Interim progress report, May 1993--February 1994

    SciTech Connect

    Feng, X.; Wronkiewicz, D.J.; Bates, J.K.; Brown, N.R.; Buck, E.C.; Dietz, N.L.; Gong, M.; Emery, J.W.

    1994-05-01

    Glassy slag waste forms are being developed to complement glass waste forms in implementing Minimum Additive Waste Stabilization (MAWS) for supporting DOE`s environmental restoration efforts. The glassy slag waste form is composed of various crystalline and metal oxide phases embedded in a silicate glass phase. The MAWS approach was adopted by blending multiple waste streams to achieve up to 100% waste loadings. The crystalline phases, such as spinels, are very durable and contain hazardous and radioactive elements in their lattice structures. These crystalline phases may account for up to 80% of the total volume of slags having over 80% metal loading. The structural bond strength model was used to quantify the correlation between glassy slag composition and chemical durability so that optimized slag compositions were obtained with limited crucible melting and testing. Slag compositions developed through crucible melts were also successfully generated in a pilot-scale Retech plasma centrifugal furnace at Ukiah, California. Utilization of glassy slag waste forms allows the MAWS approach to be applied to a much wider range of waste streams than glass waste forms. The initial work at ANL has indicated that glassy slags are good final waste forms because of (1) their high chemical durability; (2) their ability to incorporate large amounts of metal oxides; (3) their ability to incorporate waste streams having low contents of flux components; (4) their less stringent requirements on processing parameters, compared to glass waste forms; and (5) their low requirements for purchased additives, which means greater waste volume reduction and treatment cost savings.

  5. The suitability of a supersulfated cement for nuclear waste immobilisation

    NASA Astrophysics Data System (ADS)

    Collier, N. C.; Milestone, N. B.; Gordon, L. E.; Ko, S.-C.

    2014-09-01

    Composite cements based on ordinary Portland cement are used in the UK as immobilisation matrices for low and intermediate level nuclear wastes. However, the high pore solution pH causes corrosion of some metallic wastes and undesirable expansive reactions, which has led to alternative cementing systems being examined. We have investigated the physical, chemical and microstructural properties of a supersulfated cement in order to determine its applicability for use in nuclear waste encapsulation. The hardened supersulfated cement paste appeared to have properties desirable for use in producing encapsulation matrices, but the high powder specific surface resulted in a matrix with high porosity. Ettringite and calcium silicate hydrate were the main phases formed in the hardened cement paste and anhydrite was present in excess. The maximum rate of heat output during hydration of the supersulfated cement paste was slightly higher than that of a 9:1 blastfurnace slag:ordinary Portland cement paste commonly used by the UK nuclear waste processing industry, although the total heat output of the supersulfated cement paste was lower. The pH was also significantly lower in the supersulfated cement paste. Aluminium hydroxide was formed on the surface of aluminium metal encapsulated in the cement paste and ettringite was detected between the aluminium hydroxide and the hardened cement paste.

  6. Highly efficient slag cleaning — latest results from pilot-scale tests

    NASA Astrophysics Data System (ADS)

    König, Roland; Weyer, Axel; Degel, Rolf; Schmidl, Jürgen; Kadereit, Harald; Specht, Andreas

    Modern life would not be possible without copper. The high worldwide demand for copper raises several questions for the copper industry in terms of economic and ecological considerations regarding the main product copper as well as the by-product iron silicate. The future challenge for copper smelters is to increase the yield by reducing the copper losses and to obtain the iron-silicate as a marketable by-product. This can be achieved by further treatment of the slag. A newly developed slag cleaning technology has been evaluated in a specially designed pilot furnace integrated into an industrial process. Applying a magnetic field across a DC field improves stirring, thereby fostering the settling of entrained copper droplets. The results showed that a 30 % to 50 % reduction of the Cu content in the iron silicate product is feasible, depending on the composition of the incoming copper slag. This makes the process economically attractive.

  7. Physical Simulation of Critical Blowing Rate of Slag Entrapment of 80 Tons Ladle

    NASA Astrophysics Data System (ADS)

    Wang, Rui; Bao, Yanping; Li, Yihong; Zhao, Aichun; Ji, Yafeng; Hu, Xiao; Huang, Qingxue; Liu, Jiansheng

    The slag entrapment under different conditions of 80t blowing argon ladle furnace was investigated by physical simulation. The water was used to simulate liquid steel and liquid paraffin was for slag. The processing of slag entrapment under different blowing structures was analyzed and the critical velocity and critical droplets diameter of describing it was obtained. Based on the experiments, the relationship between the interface flow velocity and the critical blowing rate (CBR) was deduced. In the real process, it is suggested that the bottom blowing rate is from 40 L/min to 180L/min when the interface tension is 0.12 1.2 N/m during the soft argon blowing.

  8. Slag Behavior in Gasifiers. Part II: Constitutive Modeling of Slag

    SciTech Connect

    Massoudi, Mehrdad; Wang, Ping

    2013-02-07

    The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport) properties of coal present a special challenge of modeling efforts in computational fluid dynamics applications. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1,300 °C and 1,500 °C, the viscosity is approximately 25 Pa·s. As the operating temperature decreases, the slag cools and solid crystals begin to form. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied. We propose a new constitutive model, where the stress tensor not only has a yield stress part, but it also has a viscous part with a shear rate dependency of the viscosity, along with temperature and concentration dependency, while allowing for the possibility of the normal stress effects. In Part I, we reviewed, identify and discuss the key coal ash properties and the operating conditions impacting slag behavior.

  9. Utilization of Illinois slags for the production of ultra-lightweight aggregates

    SciTech Connect

    Choudhry, V. ); Zimmerle, T. ); Banerjee, D.D. )

    1993-01-01

    The objective of this program is to demonstrate that solid residues (slag) from the gasification of Illinois coals can be utilized to manufacture ultra-lightweight aggregates (ULWA). Conventional ULWAs are made by pyroprocessing perlite ores and have unit weights in the range of 3--15 lb/ft[sup 3]. In a previous project, Praxis Engineers demonstrated at the pilot scale that lightweight aggregates with unit weights of 40--55 lb/ ft[sup 3] can be produced from Illinois coal slags, which is suitable for making lightweight cement concrete and precast blocks. These tests also indicated that a product with a unit weight of less than 25 lb/ft[sup 3] could be produced from slag. This project is aimed at testing the potential for producing ULWA from Illinois coal slags. Target applications include loose fill insulation, insulating concrete, lightweight precast products such as concrete blocks and rooftiles, and filtration media. Laboratory- and pilot-scale testing is being conducted in Phase I to identify operating conditions for the expansion of Illinois slags to produce ULWA. Following this, a large batch of expanded slag will be produced, for evaluation in various applications in Phase II.

  10. EXTERIOR VIEW, BLAST FURNACE NO. 3 (JANE FURNACE) CENTER, NO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EXTERIOR VIEW, BLAST FURNACE NO. 3 (JANE FURNACE) CENTER, NO. 3 CAST HOUSE TO THE LEFT, WEST ORE BRIDGE TO THE RIGHT. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  11. The role of alumina on performance of alkali-activated slag paste exposed to 50 °C

    SciTech Connect

    Jambunathan, N.; Sanjayan, J.G.; Pan, Z.; Li, G.; Liu, Y.; Korayem, A.H.; Duan, W.H.; Collins, F.

    2013-12-15

    The strength and microstructural evolution of two alkali-activated slags, with distinct alumina content, exposed to 50 °C have been investigated. These two slags are ground-granulated blast furnace slag (containing 13% (wt.) alumina) and phosphorous slag (containing 3% (wt.) alumina). They were hydrated in the presence of a combination of sodium hydroxide and sodium silicate solution at different ratios. The microstructure of the resultant slag pastes was assessed by X-ray diffraction, differential thermogravimetric analysis, and scanning electron microscopy. The results obtained from these techniques reveal the presence of hexagonal hydrates: CAH{sub 10} and C{sub 4}AH{sub 13} in all alkali-activated ground-granulated blast-furnace slag pastes (AAGBS). These hydrates are not observed in pastes formed by alkali-activated ground phosphorous slag (AAGPS). Upon exposure to 50 °C, the aforementioned hydration products of AAGBS pastes convert to C{sub 3}AH{sub 6}, leading to a rapid deterioration in the strength of the paste. In contrast, no strength loss was detected in AAGPS pastes following exposure to 50 °C. -- Highlights: •Strength of alkali-activated slag (AAS) pastes after exposure to 50 °C is studied. •AAS pastes with high alumina content lose strength after the exposure. •C{sub 4}AH{sub 13} and CAH{sub 10} form in these AAS pastes. •Conversion of these calcium alumina hydrates is associated with the strength loss. •AAS pastes with low alumina content maintain its strength after the exposure.

  12. Investigation of Freeze-Linings in Copper-Containing Slag Systems: Part I. Preliminary Experiments

    NASA Astrophysics Data System (ADS)

    Fallah-Mehrjardi, Ata; Hayes, Peter C.; Jak, Evgueni

    2013-06-01

    Slag freeze-linings are increasingly used in industrial pyrometallurgical processes to insure that furnace integrity is maintained in aggressive high-temperature environments. Most previous studies of freeze-linings have analyzed the formation of slag deposits based solely on heat-transfer models. The focus of the present research is to determine the impact of slag chemistry and local process conditions on the microstructures, thickness, stability, and heat-transfer characteristics of the frozen deposit at steady-state conditions. The formation of the freeze-linings is studied under controlled laboratory conditions using an air-cooled "cold-finger" technique for Cu-Fe-Si-Al-O slag at equilibrium with metallic copper relevant to the industrial copper smelting processes. The phase assemblages and microstructures of the deposits formed in the cold-finger experiments differ significantly from those expected from phase equilibrium considerations. The freeze-lining deposits have been found, in general, to consist of several layers. Starting from the cold finger, these layers consist of glass; glass with microcrystalline precipitates; closed crystalline layer; and open crystalline layer. Even at steady-state conditions, there was no primary phase sealing layer of delafossite [Cu2O · (Al, Fe)2O3] present at the deposit/liquid interface—these observations differ markedly from those expected from phase equilibrium considerations. The findings have significant practical implications, and potential for the improved design and operation of industrial metallurgical furnaces.

  13. MECHANISMS OF PYRITE OXIDATION TO NON-SLAGGING SPECIES

    SciTech Connect

    Professor Reginald E. Mitchell

    2002-09-01

    A project was undertaken to characterize the oxidation of iron pyrite to the non-slagging species magnetite during pulverized coal combustion. The work was aimed at defining the pyrite transformations responsible for the higher slagging propensity of staged, low-NO{sub x} pulverized coal combustor burners. With such burners, coal is injected into a reducing environment. Consequently, the products of pyrite combustion become shifted from non-depositing, oxidized species such as Fe{sub 3}O{sub 4} to highly-depositing, reduced species such as FeO and Fe{sub 1-x}S, where x ranges from 0 to 0.125. The propensity for slagging can be minimized by the judicious redistribution of furnace air to maximize the oxide formation rate. This must be accomplished with minimal degradation of other aspects of boiler performance. To effect this, an understanding of the rate-limiting mechanisms of pyrite oxidation is required. The overall objectives of this project were to characterize the various mechanisms that control overall pyrite combustion rates and to synthesize the mechanisms into a pyrite combustion model. These objectives were achieved. The model produced has the capability of being incorporated into numerical codes developed to predict phenomena occurring in coal-fired boilers and furnaces. Such comprehensive codes can be used to formulate and test strategies for enhancing pyrite transformation rates that involve the minor adjustment of firing conditions. Ultimately, the benefit of this research project is intended to be an increase in the range of coals compatible with staged, low-NO{sub x} combustor retrofits. Project activities were aimed at identifying the mechanisms of pyrite combustion and quantifying their effects on the overall oxidation rate in order to formulate a model for pyrite conversion during coal combustion. Chemical and physical processes requiring characterization included pyrite intraparticle kinetics and mass transfer, gas-phase kinetics and mass

  14. Utilization of lightweight materials made from coal gasification slags. Quarterly report, September 1--November 30, 1997

    SciTech Connect

    1997-12-31

    In previous projects, Praxis investigated the utilization of as-generated slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, the authors found that it would be extremely difficult for as-generated slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1,400 and 1,700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot scale, and Phase 2, which involves commercial evaluation of these aggregates in a number of applications. This document summarizes the Phase 2 accomplishments to date along with the major accomplishments from Phase 1.

  15. A Brief Review of Viscosity Models for Slag in Coal Gasification

    SciTech Connect

    Massoudi, Mehrdad; Wang, Ping

    2011-11-01

    Many researchers have defined the phenomenon of 'slagging' as the deposition of ash in the radiative section of a boiler, while 'fouling' refers to the deposition of ash in the convective-pass region. Among the important parameters affecting ash deposition that need to be studied are ash chemistry, its transport, deposit growth, and strength development; removability of the ash deposit; heat transfer mechanisms; and the mode of operation for boilers. The heat transfer at the walls of a combustor depends on many parameters including ash deposition. This depends on the processes or parameters controlling the impact efficiency and the sticking efficiency. For a slagging combustor or furnace, however, the temperatures are so high that much of the coal particles are melted and the molten layer, in turn, captures more particles as it flows. The main problems with ash deposition are reduced heat transfer in the boiler and corrosion of the tubes. Common ways of dealing with these issues are soot blowing and wall blowing on a routine basis; however, unexpected or uncontrolled depositions can also complicate the situation, and there are always locations inaccessible to the use of such techniques. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1300 C and 1500 C, the viscosity is approximately 25 Pa {center_dot} s. As the operating temperature decreases, the slag cools and solid crystals begin to form. In such cases the slag should be regarded as a non-Newtonian suspension, consisting of liquid silicate and crystals. A better understanding of the rheological properties of the slag, such as yield stress and shear-thinning, are critical in determining the optimum operating conditions. To develop an accurate heat transfer model in any type of coal combustion or gasification process, the heat transfer and to some extent the rheological properties of ash and slag

  16. Processing of copper converter slag for metal reclamation. Part I: Extraction and recovery of copper and cobalt.

    PubMed

    Deng, Tong; Ling, Yunhan

    2007-10-01

    Clean processing of copper converter slag to reclaim cobalt and copper could be a challenge. An innovative and environmentally sound approach for recovering valuable metals from such a slag has been developed in the present study. Curing the slag with strong sulphuric acid, without re-smelting or roasting as practiced currently in the industry, render it accessible to leaching, and more than 95% of cobalt and up to 90% of copper was extracted together with iron by water leaching, leaving silica behind in a residue. The copper in the leach liquor was recovered by cementation with iron and the dissolved iron crystallized as ferrous sulphate monohydrate. The cobalt in the mother-liquor rich in iron was recovered by either cementation or sulphide precipitation. Operation variables in the new process were also investigated and optimized.

  17. Chromium speciation in hazardous, cement-based waste forms

    NASA Astrophysics Data System (ADS)

    Lee, J. F.; Bajt, S.; Clark, S. B.; Lamble, G. M.; Langton, C. A.; Oji, L.

    1995-02-01

    XANES and EXAFS techniques were used to determine the oxidation states and local structural environment of Cr in cement-based waste forms. Results show that Cr in untreated Portland cement formulations remains as toxic Cr 6+, while slag additives to the cement reduce Cr 6+ to the less toxic, less mobile Cr 3+ species. EXAFS analysis suggests that the Cr 6+ species is surrounded by four nearest oxygen atoms, while the reduced Cr 3+ sp ecies is surrounded by six oxygen atoms. The fitted CrO bond lengths for Cr 6+ and Cr 3+ species are around 1.66 and 1.98 Å, respectively.

  18. Mechanism and Influencing Factors of Iron Nuggets Forming in Rotary Hearth Furnace Process at Lower Temperature

    NASA Astrophysics Data System (ADS)

    Han, Hongliang; Duan, Dongping; Chen, Siming; Yuan, Peng

    2015-10-01

    In order to improve the efficiency of slag and iron separation, a new idea of "the separation of slag (solid state) and iron (molten state) in rotary hearth furnace process at lower temperature" is put forward. In this paper, the forming process of iron nuggets has been investigated. Based on those results, the forming mechanisms and influencing factors of iron nugget at low temperature are discussed experimentally using an electric resistance furnace simulating a rotary hearth furnace process. Results show that the reduction of iron ore, carburization of reduced iron, and the composition and quantity of slag are very important for producing iron nuggets at lower temperature. Reduction reaction of carbon-containing pellets is mainly at 1273 K and 1473 K (1000 °C and 1200 °C). When the temperature is above 1473 K (1200 °C), the metallization rate of carbon-containing pellets exceeds 93 pct, and the reduction reaction is substantially complete. Direct carburization is the main method for carburization of reduced iron. This reaction occurs above 1273 K (1000 °C), with carburization degree increasing greatly at 1473 K and 1573 K (1200 °C and 1300 °C) after particular holding times. Besides, to achieve the "slag (solid state) and iron (molten state) separation," the melting point of the slag phase should be increased. Slag (solid state) and iron (molten state) separation can be achieved below 1573 K (1300 °C), and when the holding time is 20 minutes, C/O is 0.7, basicity is less than 0.5 and a Na2CO3 level of 3 pct, the recovery rate of iron can reach 90 pct, with a proportion of iron nuggets more than 3.15 mm of nearly 90 pct. This study can provide theoretical and technical basis for iron nugget production.

  19. Production of cements from Illinois coal ash. Final technical report, September 1, 1995--August 31, 1996

    SciTech Connect

    Wagner, J.C.; Bhatty, J.L.; Mishulovich, A.

    1997-05-01

    The objective of this program is to convert Illinois coal combustion residues, such as fly ash, bottom ash, and boiler slag, into novel cementitious materials for use in the construction industry. These residues are composed largely of SiO{sub 2}, Al{sub 2}O{sub 3}, Fe{sub 2}O{sub 3}, MgO, and CaO, which are also the major components of cement. Since the residues are used as an integral component of the cement and not just as additives to concrete, larger amounts of the residues can be utilized. The process uses submerged combustion to melt blends of coal combustion residues with lime, clay, and/or sand. The submerged combustion melter utilizes natural gas-oxidant firing directly into a molten bath to provide efficient melting of mineral-like materials. Use of this melter for cement production has many advantages over rotary kilns including very little, if any, grinding of the feed material, very low emissions, and compact size. During the first year of the program, samples of coal combustion residues were blended and mixed, as needed; with lime, clay, and/or sand to adjust the composition. Six mixtures, three with fly ash and three with bottom ash, were melted in a laboratory-scale furnace. The resultant products were used in mortar cubes and bars which were subjected to ASTM standard tests of cementitious properties. In the hydraulic activity test, mortar cubes were found to have a strength comparable to standard mortar cements. In the compressive strength test, mortar cubes were found to have strengths that exceeded ASTM blended cement performance specifications. In the ASR expansion test, mortar bars were subjected to alkali-silica reaction-induced expansion, which is a problem for siliceous aggregate-based concretes that are exposed to moisture. The mortar bars made with the products inhibited 85 to 97% of this expansion. These results show that residue-based products have an excellent potential as ASR-preventing additions in concretes.

  20. Arsine Poisoning in a Slag-Washing Plant

    PubMed Central

    Kipling, M. D.; Fothergill, R.

    1964-01-01

    An investigation was carried out in an aluminium recovery works after the simultaneous occurrence of haemolytic anaemia in two workers in the slag disposal plant. The first worker was admitted to hospital suffering from nausea, backache, and haematuria. Jaundice developed on the next day. His urine contained protein, urobilin, haemoglobin, and methaemoglobin but no red cells. During the course of his illness the haemoglobin was reduced to 6·8 g./100 ml. There was no abnormality of the blood film and red cell fragility was normal. A fellow worker was affected at the same time and was treated at home for the same symptoms. Examination five days later showed a haemoglobin level similar to that of the first worker. He had suffered the same symptoms eight years previously, and at this time another worker had suffered from jaundice at home and a third had been investigated for neurological symptoms. Ten years previously another worker had been admitted to hospital with anaemia, jaundice, and haemoglobinuria. At this works scrap aluminium is melted with sodium chloride and fluorspar as a flux. The slag from the furnace is later broken up and dissolved in a rotating drum by a stream of water. The soluble portion is carried into a lagoon, whilst the 3% aluminium is retained in the drum and discharged weekly. Two men are employed at a time and another six have been employed in the past 10 years. Five parts per million of arsine were found to be present in the atmosphere during slag washing, but higher levels would have occurred on the occasions when slag from the making of an aluminium copper alloy from copper with an arsenic content was similarly treated. The mechanism of arsenic production is discussed and the literature on the role of aluminium reviewed. PMID:14106139

  1. Advanced steel reheat furnace

    SciTech Connect

    Moyeda, D.; Sheldon, M.; Koppang, R.; Lanyi, M.; Li, X.; Eleazer, B.

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  2. Recycling of metal bearing electronic scrap in a plasma furnace

    NASA Astrophysics Data System (ADS)

    Jarosz, Piotr; Małecki, Stanisław; Gargul, Krzysztof

    2011-12-01

    The recycling of electronic waste and the recovery of valuable components are large problems in the modern world economy. This paper presents the effects of melting sorted electronic scrap in a plasma furnace. Printed circuit boards, cables, and windings were processed separately. The characteristics of the obtained products (i.e., alloy metal, slag, dust, and gases) are presented. A method of their further processing in order to obtain commercial products is proposed. Because of the chemical composition and physical properties, the waste slag is environmentally inert and can be used for the production of abrasives. Process dusts containing large amounts of carbon and its compounds have a high calorific value. That makes it possible to use them for energy generation. The gas has a high calorific value, and its afterburning combined with energy recovery is necessary.

  3. Thin-film versus slurry-phase carbonation of steel slag: CO₂ uptake and effects on mineralogy.

    PubMed

    Baciocchi, R; Costa, G; Di Gianfilippo, M; Polettini, A; Pomi, R; Stramazzo, A

    2015-01-01

    The results of direct aqueous accelerated carbonation of three types of steel manufacturing residues, including an electric arc furnace (EAF) slag and two basic oxygen furnace (BOF) slags, are reported. Batch accelerated carbonation tests were conducted at different temperatures and CO2 pressures applying the thin-film route (liquid to solid, L/S, ratio=0.3L/kg) or the slurry-phase route (L/S ratio=5L/kg). The CO2 uptake strongly depended on both the slag characteristics and the process route; maximum yields of 280 (EAF), 325 (BOF1) and 403 (BOF2) gCO2/kg slag were achieved in slurry phase at T=100°C and pCO2=10 bar. Differently from previous studies, additional carbonates (other than Ca-based phases) were retrieved in the carbonated BOF slags, indicating that also Mg-, Fe- and Mn-containing phases partially reacted with CO2 under the tested conditions. The results hence show that the effects of accelerated carbonation in terms of CO2 uptake capacity, yield of mineral conversion into carbonates and mineralogy of the treated product, strongly rely on several factors. These include, above all, the mineralogy of the original material and the operating conditions adopted, which thus need specific case-by-case optimization to maximize the CO2 sequestration yield.

  4. Evaluation of novel reactive MgO activated slag binder for the immobilisation of lead and zinc.

    PubMed

    Jin, Fei; Al-Tabbaa, Abir

    2014-12-01

    Although Portland cement is the most widely used binder in the stabilisation/solidification (S/S) processes, slag-based binders have gained significant attention recently due to their economic and environmental merits. In the present study, a novel binder, reactive MgO activated slag, is compared with hydrated lime activated slag in the immobilisation of lead and zinc. A series of lead or zinc-doped pastes and mortars were prepared with metal to binder ratio from 0.25% to 1%. The hydration products and microstructure were studied by X-ray diffraction, thermogravimetric analysis and scanning electron microscopy. The major hydration products were calcium silicate hydrate and hydrotalcite-like phases. The unconfined compressive strength was measured up to 160 d. Findings show that lead had a slight influence on the strength of MgO-slag paste while zinc reduced the strength significantly as its concentration increased. Leachate results using the TCLP tests revealed that the immobilisation degree was dependent on the pH and reactive MgO activated slag showed an increased pH buffering capacity, and thus improved the immobilisation efficiency compared to lime activated slag. It was proposed that zinc was mainly immobilised within the structure of the hydrotalcite-like phases or in the form of calcium zincate, while lead was primarily precipitated as the hydroxide. It is concluded, therefore, that reactive MgO activated slag can serve as clinker-free alternative binder in the S/S process.

  5. [Determination of content and specific activity of radioactive elements in phosphate slag by spectral and energy spectrum analysis].

    PubMed

    Bao, P Y

    2001-10-01

    Phosphate slag is the slag discarded after phosphate ore is smelted. The content and specific activity of radioactive elements in slag must be determined accurately for environmental protection and comprehensive utilization. This paper discusses how IR spectrum and X-ray diffraction method are used to study its components. The main phase composition is glassy slag. The samples are decomposed with HF-HNO3-HClO4. After anion-exchange separation, arsenazo III is used to determine the content of uranium and thorium in slag. The average content of U is 32.11 micrograms.g-1 and 8.5 micrograms.g-1 for Th. gamma spectrum is used to determine the specific activity of radioactive nuclear elements in it. The specific activities of 226Ra, 232Th and 40K are 112 +/- 2.0% Bq.kg-1, 18.8 +/- 6.4% Bq.kg-1 and 77.6 +/- 3.7% Bq.kg-1, respectively. The values are calculated as follow: M(Ra) = 0.6 Bq.kg-1, M gamma = 0.5 Bq.kg-1. The results show that the values are below 1.0 Bq.kg-1, which is stipulated by national GB6566-86 standard for radioactivity of building materials. The slag is therefore can be utilized to produce slag cement. This provides theoretical basis for the treatment of it.

  6. Hierarchical order of influence of mix variables affecting compressive strength of sustainable concrete containing fly ash, copper slag, silica fume, and fibres.

    PubMed

    Natarajan, Sakthieswaran; Karuppiah, Ganesan

    2014-01-01

    Experiments have been conducted to study the effect of addition of fly ash, copper slag, and steel and polypropylene fibres on compressive strength of concrete and to determine the hierarchical order of influence of the mix variables in affecting the strength using cluster analysis experimentally. While fly ash and copper slag are used for partial replacement of cement and fine aggregate, respectively, defined quantities of steel and polypropylene fibres were added to the mixes. It is found from the experimental study that, in general, irrespective of the presence or absence of fibres, (i) for a given copper slag-fine aggregate ratio, increase in fly ash-cement ratio the concrete strength decreases and with the increase in copper slag-sand ratio also the rate of strength decrease and (ii) for a given fly ash-cement ratio, increase in copper slag-fine aggregate ratio increases the strength of the concrete. From the cluster analysis, it is found that the quantities of coarse and fine aggregate present have high influence in affecting the strength. It is also observed that the quantities of fly ash and copper slag used as substitutes have equal "influence" in affecting the strength. Marginal effect of addition of fibres in the compression strength of concrete is also revealed by the cluster analysis.

  7. Hierarchical Order of Influence of Mix Variables Affecting Compressive Strength of Sustainable Concrete Containing Fly Ash, Copper Slag, Silica Fume, and Fibres

    PubMed Central

    Natarajan, Sakthieswaran; Karuppiah, Ganesan

    2014-01-01

    Experiments have been conducted to study the effect of addition of fly ash, copper slag, and steel and polypropylene fibres on compressive strength of concrete and to determine the hierarchical order of influence of the mix variables in affecting the strength using cluster analysis experimentally. While fly ash and copper slag are used for partial replacement of cement and fine aggregate, respectively, defined quantities of steel and polypropylene fibres were added to the mixes. It is found from the experimental study that, in general, irrespective of the presence or absence of fibres, (i) for a given copper slag-fine aggregate ratio, increase in fly ash-cement ratio the concrete strength decreases and with the increase in copper slag-sand ratio also the rate of strength decrease and (ii) for a given fly ash-cement ratio, increase in copper slag-fine aggregate ratio increases the strength of the concrete. From the cluster analysis, it is found that the quantities of coarse and fine aggregate present have high influence in affecting the strength. It is also observed that the quantities of fly ash and copper slag used as substitutes have equal “influence” in affecting the strength. Marginal effect of addition of fibres in the compression strength of concrete is also revealed by the cluster analysis. PMID:24707213

  8. General view of blast furnace plant, with blast furnace "A" ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    General view of blast furnace plant, with blast furnace "A" (built in 1907) to the left; in the foreground is the turbo-blower and blast furnace gas-powered electric generating station (built in 1919), looking northwest - Bethlehem Steel Corporation, South Bethlehem Works, Blast Furnace "A", Along Lehigh River, North of Fourth Street, West of Minsi Trail Bridge, Bethlehem, Northampton County, PA

  9. INTERIOR VIEW SHOWING FURNACE KEEPER OBSERVING FURNACE THROUGH BLUE GLASS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW SHOWING FURNACE KEEPER OBSERVING FURNACE THROUGH BLUE GLASS EVERY TWENTY MINUTES TO DETERMINE SIZE AND TEXTURE OF BATCH AND OTHER VARIABLES. FAN IN FRONT COOLS WORKERS AS THEY CONDUCT REPAIRS. FURNACE TEMPERATURE AT 1572 DEGREES FAHRENHEIT. - Chambers-McKee Window Glass Company, Furnace No. 2, Clay Avenue Extension, Jeannette, Westmoreland County, PA

  10. Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

    PubMed

    Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

    2015-01-01

    Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system.

  11. Kinetics of the zinc slag-Fuming process: Part i. industrial measurements

    NASA Astrophysics Data System (ADS)

    Richards, G. G.; Brimacombe, J. K.; Toop, G. W.

    1985-09-01

    A study involving industrial measurements and mathematical modeling has been conducted to eluci-date kinetic phenomena in the zinc slag fuming process. In the first part of this three-part paper, the results of industrial measurements and observations are presented. In Part II a mathematical model of the process is developed, and finally in Part III the implications of a kinetic conception of the process for process improvement are explored. The industrial work consisted primarily of slag sampling through the fuming cycles of five different fuming operations. In addition, tuyere back-pressure mea-surements, tuyere photography using a tuyerescope, and sampling of the fume product were under-taken at one operation. Analysis of the slag samples has shown that, in general, the zinc elimination curve is linear with time and that a portion of the injected coal entrains in the slag. Analysis of tuyere back-pressure fluctuations and movie photographs of the tuyere tip indicate that the coal-air mixture enters the slag in the form of discrete bubbles. From these results it can be deduced that the fuming furnace consists of two reaction zones which are created by the division of coal between the slag and the tuyere gas stream. The coal entrained in the slag reduces ZnO and Fe3O4 in a “reduction zone” which is responsible for fuming. The coal remaining in the tuyere gas stream combusts in an “oxidation zone” although a fraction passes through the bath unconsumed and reports to the solid products. The oxidation zone supplies heat to the endothermic reduction reactions and heat losses.

  12. Recycling of Sustainable Co-Firing Fly Ashes as an Alkali Activator for GGBS in Blended Cements

    PubMed Central

    Wu, Yann-Hwang; Huang, Ran; Tsai, Chia-Jung; Lin, Wei-Ting

    2015-01-01

    This study investigates the feasibility of co-firing fly ashes from different boilers, circulating fluidized beds (CFB) or stokers as a sustainable material in alkali activators for ground granulated blast-furnace slag (GGBS). The mixture ratio of GGBS and co-firing fly ashes is 1:1 by weight. The results indicate that only CF fly ash of CFB boilers can effectively stimulate the potential characteristics of GGBS and provide strength as an alkali activator. CF fly ash consists of CaO3 (48.5%), SiO2 (21.1%), Al2O3 (13.8%), SO3 (10.06%), Fe2O3 (2.25%) and others (4.29%). SA fly ash consists of Al2O3 (19.7%), SiO2 (36.3%), Fe2O3 (28.4%) and others (15.6%). SB fly ash consists of Al2O3 (15%), SiO2 (25.4%), Zn (20.6%), SO3 (10.9%), Fe2O3 (8.78%) and others (19.32%). The mixtures of SA fly ash and SB fly ash with GGBS, respectively, were damaged in the compressive strength test during seven days of curing. However, the built up strength of the CF fly ash and GGBS mixture can only be maintained for 7–14 days, and the compressive strength achieves 70% of that of a controlled group (cement in hardening cement paste). The strength of blended CF fly ash and GGBS started to decrease after 28 days, and the phenomenon of ettrigite was investigated due to the high levels of sulfur content. The CaO content in sustainable co-firing fly ashes must be higher than a certain percentage in reacting GGBS to ensure the strength of blended cements. PMID:28787970

  13. Recycling of Sustainable Co-Firing Fly Ashes as an Alkali Activator for GGBS in Blended Cements.

    PubMed

    Wu, Yann-Hwang; Huang, Ran; Tsai, Chia-Jung; Lin, Wei-Ting

    2015-02-16

    This study investigates the feasibility of co-firing fly ashes from different boilers, circulating fluidized beds (CFB) or stokers as a sustainable material in alkali activators for ground granulated blast-furnace slag (GGBS). The mixture ratio of GGBS and co-firing fly ashes is 1:1 by weight. The results indicate that only CF fly ash of CFB boilers can effectively stimulate the potential characteristics of GGBS and provide strength as an alkali activator. CF fly ash consists of CaO₃ (48.5%), SiO₂ (21.1%), Al₂O₃ (13.8%), SO₃ (10.06%), Fe₂O₃ (2.25%) and others (4.29%). SA fly ash consists of Al₂O₃ (19.7%), SiO₂ (36.3%), Fe2O3 (28.4%) and others (15.6%). SB fly ash consists of Al₂O₃ (15%), SiO₂ (25.4%), Zn (20.6%), SO₃ (10.9%), Fe₂O₃ (8.78%) and others (19.32%). The mixtures of SA fly ash and SB fly ash with GGBS, respectively, were damaged in the compressive strength test during seven days of curing. However, the built up strength of the CF fly ash and GGBS mixture can only be maintained for 7-14 days, and the compressive strength achieves 70% of that of a controlled group (cement in hardening cement paste). The strength of blended CF fly ash and GGBS started to decrease after 28 days, and the phenomenon of ettrigite was investigated due to the high levels of sulfur content. The CaO content in sustainable co-firing fly ashes must be higher than a certain percentage in reacting GGBS to ensure the strength of blended cements.

  14. A Study on Suitability of EAF Oxidizing Slag in Concrete: An Eco-Friendly and Sustainable Replacement for Natural Coarse Aggregate

    PubMed Central

    Sekaran, Alan; Palaniswamy, Murthi; Balaraju, Sivagnanaprakash

    2015-01-01

    Environmental and economic factors increasingly encourage higher utility of industrial by-products. The basic objective of this study was to identify alternative source for good quality aggregates which is depleting very fast due to fast pace of construction activities in India. EAF oxidizing slag as a by-product obtained during the process in steel making industry provides great opportunity to utilize it as an alternative to normally available coarse aggregates. The primary aim of this research was to evaluate the physical, mechanical, and durability properties of concrete made with EAF oxidizing slag in addition to supplementary cementing material fly ash. This study presents the experimental investigations carried out on concrete grades of M20 and M30 with three mixes: (i) Mix A, conventional concrete mix with no material substitution, (ii) Mix B, 30% replacement of cement with fly ash, and (iii) Mix C, 30% replacement of cement with fly ash and 50% replacement of coarse aggregate with EAF oxidizing slag. Tests were conducted to determine mechanical and durability properties up to the age of 90 days. The test results concluded that concrete made with EAF oxidizing slag and fly ash (Mix C) had greater strength and durability characteristics when compared to Mix A and Mix B. Based on the overall observations, it could be recommended that EAF oxidizing slag and fly ash could be effectively utilized as coarse aggregate replacement and cement replacement in all concrete applications. PMID:26421315

  15. A Study on Suitability of EAF Oxidizing Slag in Concrete: An Eco-Friendly and Sustainable Replacement for Natural Coarse Aggregate.

    PubMed

    Sekaran, Alan; Palaniswamy, Murthi; Balaraju, Sivagnanaprakash

    2015-01-01

    Environmental and economic factors increasingly encourage higher utility of industrial by-products. The basic objective of this study was to identify alternative source for good quality aggregates which is depleting very fast due to fast pace of construction activities in India. EAF oxidizing slag as a by-product obtained during the process in steel making industry provides great opportunity to utilize it as an alternative to normally available coarse aggregates. The primary aim of this research was to evaluate the physical, mechanical, and durability properties of concrete made with EAF oxidizing slag in addition to supplementary cementing material fly ash. This study presents the experimental investigations carried out on concrete grades of M20 and M30 with three mixes: (i) Mix A, conventional concrete mix with no material substitution, (ii) Mix B, 30% replacement of cement with fly ash, and (iii) Mix C, 30% replacement of cement with fly ash and 50% replacement of coarse aggregate with EAF oxidizing slag. Tests were conducted to determine mechanical and durability properties up to the age of 90 days. The test results concluded that concrete made with EAF oxidizing slag and fly ash (Mix C) had greater strength and durability characteristics when compared to Mix A and Mix B. Based on the overall observations, it could be recommended that EAF oxidizing slag and fly ash could be effectively utilized as coarse aggregate replacement and cement replacement in all concrete applications.

  16. General purpose rocket furnace

    NASA Technical Reports Server (NTRS)

    Aldrich, B. R.; Whitt, W. D. (Inventor)

    1979-01-01

    A multipurpose furnace for space vehicles used for material processing experiments in an outer space environment is described. The furnace contains three separate cavities designed to process samples of the widest possible range of materials and thermal requirements. Each cavity contains three heating elements capable of independent function under the direction of an automatic and programmable control system. A heat removable mechanism is also provided for each cavity which operates in conjunction with the control system for establishing an isothermally heated cavity or a wide range of thermal gradients and cool down rates. A monitoring system compatible with the rocket telemetry provides furnace performance and sample growth rate data throughout the processing cycle.

  17. High Temperature Transparent Furnace Development

    NASA Technical Reports Server (NTRS)

    Bates, Stephen C.

    1997-01-01

    This report describes the use of novel techniques for heat containment that could be used to build a high temperature transparent furnace. The primary objective of the work was to experimentally demonstrate transparent furnace operation at 1200 C. Secondary objectives were to understand furnace operation and furnace component specification to enable the design and construction of a low power prototype furnace for delivery to NASA in a follow-up project. The basic approach of the research was to couple high temperature component design with simple concept demonstration experiments that modify a commercially available transparent furnace rated at lower temperature. A detailed energy balance of the operating transparent furnace was performed, calculating heat losses through the furnace components as a result of conduction, radiation, and convection. The transparent furnace shells and furnace components were redesigned to permit furnace operation at at least 1200 C. Techniques were developed that are expected to lead to significantly improved heat containment compared with current transparent furnaces. The design of a thermal profile in a multizone high temperature transparent furnace design was also addressed. Experiments were performed to verify the energy balance analysis, to demonstrate some of the major furnace improvement techniques developed, and to demonstrate the overall feasibility of a high temperature transparent furnace. The important objective of the research was achieved: to demonstrate the feasibility of operating a transparent furnace at 1200 C.

  18. Post combustion trials at Dofasco`s KOBM furnace

    SciTech Connect

    Farrand, B.L.; Wood, J.E.; Goetz, F.J.

    1992-12-31

    Post combustion trials were conducted at Dofasco`s 300 tonne KOBM furnace as part of the AISI Direct Steelmaking Program. The purpose of the project work was to measure the post combustion ratio (PCR) and heat transfer efficiency (HTE) of the post combustion reaction in a full size steelmaking vessel. A method of calculating PCR and HTE using off gas analysis and gas temperature was developed. The PCR and HTE were determined under normal operating conditions. Trials assessed the effect of lance height, vessel volume, foaming slag and pellet additions on PCR and HTE.

  19. Pulverized-coal firing of aluminum-melting furnaces

    SciTech Connect

    Stewart, D.L. Jr.

    1981-01-01

    Progress is reported on the demonstration of an efficient, environmentally acceptable coal firing process suitable for implementation on melting furnaces throughout the aluminum industry. Information on the fabrication of Burner A; the testing of Burner A; the reappraisal of the design of the coal feeding system; experimental testing with various particle sizes of coal feed; completion of the installation of process equipment for the 300 lb/h Alcoa/DOE coal combustion facility; and completion of the slag handling system is summarized. A description of the process and design layouts is included. (MCW)

  20. Paired Straight Hearth Furnace

    SciTech Connect

    2009-04-01

    This factsheet describes a research project whose goals are to design, develop, and evaluate the scalability and commercial feasibility of the PSH Paired Straight Hearth Furnace alternative ironmaking process.

  1. Commercial Float Zone Furnace

    NASA Image and Video Library

    1996-05-25

    S77-E-5094 (25 May 1996) --- Astronaut Marc Garneau, mission specialist representing the Canadian Space Agency (CSA), stands at the Commercial Float Zone Furnace (CFZF) in the Spacehab Module onboard the Earth-orbiting Space Shuttle Endeavour.

  2. Space Station Furnace Facility

    SciTech Connect

    Cobb, S.D.; Lehoczky, S.L.

    1996-12-31

    The Space Station Furnace Facility (SSFF) is the modular, multi-user scientific instrumentation for conducting materials research in the reduced gravity ({approximately}10{sup {minus}6} g) environment of the International Space Station (ISS). The facility is divided into the Core System and two Instrument Racks (IRs). The Core System provides the common electrical and mechanical support equipment required to operate Experiment Modules (EMs). The EMs are investigator unique furnaces or apparatus designed to accomplish specific science investigations. Investigations are peer selected every two years from proposals submitted in response to National Aeronautics and Space Administration (NASA) Research Announcements. The SSFF Core systems are designed to accommodate an envelope of eight types of experiment modules. The first two modules to be developed for the first Instrument Rack include a High Temperature Gradient Furnace with Quench (HGFQ), and a Low Temperature Gradient Furnace (LGF). A new EM is planned to be developed every two years.

  3. Investigation of the Freeze-Lining Formed in an Industrial Copper Converting Calcium Ferrite Slag

    NASA Astrophysics Data System (ADS)

    Fallah-Mehrjardi, Ata; Jansson, Jani; Taskinen, Pekka; Hayes, Peter C.; Jak, Evgueni

    2014-06-01

    Pyrometallurgical coppermaking processes are operated under intensive reaction conditions; high process temperatures and vigorous bath agitation is used to increase the kinetics of reactions and to achieve high smelter throughput. Slag freeze-lining reactor wall protection is a widely used technology in coppermaking processes, such as flash smelting and converting reactors. Freeze-linings mitigate and resist the effects of thermal and chemical attack by aggressive slags. In this laboratory-based study, a water-cooled probe "cold finger" technique has been used to investigate freeze-lining formation with calcium ferrite slags in equilibrium with metallic copper; the slag composition reflects that used in the industrial copper flash converting furnace of Rio Tinto—Kennecott Utah Copper. The effects of probe immersion times on the thickness and microstructures in the freeze-lining deposits have been investigated. A range of complex oxide solutions and copper-containing phases have been found in the deposits. The phase assemblages formed from the industrial calcium ferrite slag in the steady-state deposit are very complex and information on the phase equilibria of the multi-component systems with addition of minor elements may not be available. Subsolidus and subliquidus phase equilibria in the Cu-Ca-Fe-O system at metallic copper saturation along with interpolated temperature across the deposit, microstructural changes and compositional trends in the phases in the deposit have been used to understand the formation and characteristics of the phases in the steady-state freeze-lining. Also, it has been shown that under steady-state conditions a dense sealing layer consisting primarily of the spinel primary phase is formed at the deposit/liquid interface; however, the interface temperature is below the liquidus temperature. The findings of the study have potentially important implications for the operation of the converting furnace and the design of freeze linings in

  4. High temperature furnace

    DOEpatents

    Borkowski, Casimer J.

    1976-08-03

    A high temperature furnace for use above 2000.degree.C is provided that features fast initial heating and low power consumption at the operating temperature. The cathode is initially heated by joule heating followed by electron emission heating at the operating temperature. The cathode is designed for routine large temperature excursions without being subjected to high thermal stresses. A further characteristic of the device is the elimination of any ceramic components from the high temperature zone of the furnace.

  5. Intrinsic differences in atomic ordering of calcium (alumino)silicate hydrates in conventional and alkali-activated cements

    SciTech Connect

    White, Claire E.; Daemen, Luke L.; Hartl, Monika; Page, Katharine

    2015-01-15

    The atomic structures of calcium silicate hydrate (C–S–H) and calcium (–sodium) aluminosilicate hydrate (C–(N)–A–S–H) gels, and their presence in conventional and blended cement systems, have been the topic of significant debate over recent decades. Previous investigations have revealed that synthetic C–S–H gel is nanocrystalline and due to the chemical similarities between ordinary Portland cement (OPC)-based systems and low-CO{sub 2} alkali-activated slags, researchers have inferred that the atomic ordering in alkali-activated slag is the same as in OPC–slag cements. Here, X-ray total scattering is used to determine the local bonding environment and nanostructure of C(–A)–S–H gels present in hydrated tricalcium silicate (C{sub 3}S), blended C{sub 3}S–slag and alkali-activated slag, revealing the large intrinsic differences in the extent of nanoscale ordering between C–S–H derived from C{sub 3}S and alkali-activated slag systems, which may have a significant influence on thermodynamic stability, and material properties at higher length scales, including long term durability of alkali-activated cements.

  6. Influence of the temperature on the cement disintegration in cement-retained implant restorations.

    PubMed

    Linkevicius, Tomas; Vindasiute, Egle; Puisys, Algirdas; Linkeviciene, Laura; Svediene, Olga

    2012-01-01

    The aim of this study was to estimate the average disintegration temperature of three dental cements used for the cementation of the implant-supported prostheses. One hundred and twenty metal frameworks were fabricated and cemented on the prosthetic abutments with different dental cements. After heat treatment in the dental furnace, the samples were set for the separation to test the integration of the cement. Results have shown that resin-modified glass-ionomer cement (RGIC) exhibited the lowest disintegration temperature (p<0.05), but there was no difference between zinc phosphate cement (ZPC) and dual cure resin cement (RC) (p>0.05). Average separation temperatures: RGIC - 306 ± 23 °C, RC - 363 ± 71 °C, it could not be calculated for the ZPC due to the eight unseparated specimens. Within the limitations of the study, it could be concluded that RGIC cement disintegrates at the lowest temperature and ZPC is not prone to break down after exposure to temperature.

  7. Construction material properties of slag from the high temperature arc gasification of municipal solid waste.

    PubMed

    Roessler, Justin G; Olivera, Fernando D; Wasman, Scott J; Townsend, Timothy G; McVay, Michael C; Ferraro, Christopher C; Blaisi, Nawaf I

    2016-06-01

    Slag from the high temperature arc gasification (HTAG) of municipal solid waste (MSW) was tested to evaluate its material properties with respect to use as a construction aggregate. These data were compared to previously compiled values for waste to energy bottom ash, the most commonly produced and beneficially used thermal treatment residue. The slag was tested using gradations representative of a base course and a course aggregate. Los Angeles (LA) abrasion testing demonstrated that the HTAG slag had a high resistance to fracture with a measured LA loss of 24%. Soundness testing indicated a low potential for reactivity and good weathering resistance with a mean soundness loss of 3.14%. The modified Proctor compaction testing found the slag to possess a maximum dry density (24.04kN/m(3)) greater than conventionally used aggregates and WTE BA. The LBR tests demonstrated a substantial bearing capacity (>200). Mineralogical analysis of the HTAG suggested the potential for self cementing character which supports the elevated LBR results. Preliminary material characterization of the HTAG slag establishes potential for beneficial use; larger and longer term studies focusing on the material's possibility for swelling and performance at the field scale level are needed. Copyright © 2016 Elsevier Ltd. All rights reserved.

  8. Thermal Spray Coatings for Blast Furnace Tuyere Application

    NASA Astrophysics Data System (ADS)

    Pathak, A.; Sivakumar, G.; Prusty, D.; Shalini, J.; Dutta, M.; Joshi, S. V.

    2015-12-01

    The components in an integrated steel plant are invariably exposed to harsh working environments involving exposure to high temperatures, corrosive gases, and erosion/wear conditions. One such critical component in the blast furnace is the tuyere, which is prone to thermal damage by splashing of molten metal/slag, erosive damage by falling burden material, and corrosion from the ensuing gases. All the above, collectively or independently, accelerate tuyere failure, which presents a potential explosion hazard in a blast furnace. Recently, thermal spray coatings have emerged as an effective solution to mitigate such severe operational challenges. In the present work, five different coatings deposited using detonation spray and air plasma spray techniques were comprehensively characterized. Performance evaluation involving thermal cycling, hot corrosion, and erosion tests was also carried out. Based on the studies, a coating system was suggested for possible tuyere applications and found to yield substantial improvement in service life during actual field trials.

  9. Microstructural changes on the reduction of imperial smelting furnace sinters

    NASA Astrophysics Data System (ADS)

    Lee, F. T.; Hayes, P. C.

    1993-02-01

    The reduction reactions of Imperial Smelting Furnace (ISF) sinter microstructure were investigated in simulated zinc blast furnace conditions. Initial and partially reduced samples were examined using optical, electron-probe microanalysis, scanning electron microscopy-energy dispersive X-ray analysis (SEM-EDX), and X-ray diffraction (XRD) to characterize the struc-tural and compositional changes occurring during the reduction reaction. The reaction mecha-nisms and reduction sequences for the various oxide phases within the sinter structure during reduction of ISF sinters under the system studied are discussed. The reduction of sinters resulted in the structural modification of zincite, franklinite, slag phases, and the formation of new oxide and metallic phases. The rate and sequence of these complex phase transformations were found to be dependent upon reduction time, temperature, and the reacting gas composition.

  10. Integrated carbon dioxide/sludge gasification using waste heat from hot slags: syngas production and sulfur dioxide fixation.

    PubMed

    Sun, Yongqi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2015-04-01

    The integrated CO2/sludge gasification using the waste heat in hot slags, was explored with the aim of syngas production, waste heat recovery and sewage sludge disposal. The results demonstrated that hot slags presented multiple roles on sludge gasification, i.e., not only a good heat carrier (500-950 °C) but also an effective desulfurizer (800-900 °C). The total gas yields increased from 0.022 kg/kgsludge at 500 °C to 0.422 kg/kgsludge at 900 °C; meanwhile, the SO2 concentration at 900 °C remarkably reduced from 164 ppm to 114 ppm by blast furnace slags (BFS) and 93 ppm by steel slags (SS), respectively. A three-stage reaction was clarified including volatile release, char transformation and fixed carbon using Gaussian fittings and the kinetic model was analyzed. Accordingly, a decline process using the integrated method was designed and the optimum slag/sludge ratio was deduced. These deciphered results appealed potential ways of reasonable disposal of sewage sludge and efficient recovery of waste heat from hot slags. Copyright © 2015 Elsevier Ltd. All rights reserved.

  11. Utilization of lightweight materials made from coal gasification slags. Quarterly report, March 1995--May 1995

    SciTech Connect

    1995-06-01

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, this process generates large amounts of solid waste, consisting of vitrified ash (slag) along with some unconverted carbon, which is disposed of as solid waste. In previous projects, Praxis investigated the utilization of {open_quotes}as-generated{close_quotes} slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for {open_quotes}as-generated{close_quotes} slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag could be made into a lightweight material by controlled heating in a kiln at temperatures between 1400 and 1700{degrees}F. These results indicated the potential for using such materials as substitutes for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project, funded by DOE`s Morgantown Energy Technology Center (METC), are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications.

  12. Utilization of lightweight materials made from coal gasification slags. Quaterly report, March 1, 1997--May 30, 1997

    SciTech Connect

    1998-12-31

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of {open_quotes}as-generated{close_quotes} slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for {open_quotes}as-generated{close_quotes} slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700{degrees}F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications.

  13. Utilization of lightweight materials made from coal gasification slags. Quaterly report, December 1, 1996--February 28, 1997

    SciTech Connect

    1998-12-31

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of {open_quotes}as-generated{close_quotes} slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for {open_quotes}as-generated{close_quotes} slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700{degrees}F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications.

  14. Squeeze cementing

    SciTech Connect

    Ewert, D.P.; Kundert, D.P.; Dahl, J.A.; Dalrymple, E.D.; Gerke, R.R.

    1992-06-16

    This patent describes a method for terminating the flow of fluid from a portion of a subterranean formation into a wellbore. It comprises: placing within the wellbore adjacent the portion a volume of a slurry of hydraulic cement, permitting the volume to penetrate into the portion; and maintaining the slurry in the portion for a time sufficient to enable the slurry to form a rigid mass of cement in the portion.

  15. Adsorption of superplasticizer admixtures on alkali-activated slag pastes

    SciTech Connect

    Palacios, M. Houst, Y.F.; Bowen, P.; Puertas, F.

    2009-08-15

    Alkali-activated slag (AAS) binders are obtained by a manufacturing process less energy-intensive than ordinary Portland cement (OPC) and involves lower greenhouse gasses emission. These alkaline cements allow the production of high mechanical strength and durable concretes. In the present work, the adsorption of different superplasticizer admixtures (naphthalene-based, melamine-based and a vinyl copolymer) on the slag particles in AAS pastes using alkaline solutions with different pH values have been studied in detail. The effect of the superplasticizers on the yield stress and plastic viscosity of the AAS and OPC pastes have been also evaluated. The results obtained allowed us to conclude that the adsorption of the superplasticizers on AAS pastes is independent of the pH of the alkaline solutions used and lower than on OPC pastes. However, the effect of the admixtures on the rheological parameters depends directly on the type and dosage of the superplasticizer as well as of the binder used and, in the case of the AAS, on the pH of the alkaline activator solution. In 11.7-pH NaOH-AAS pastes the dosages of the superplasticizers required to attain similar reduction in the yield stress are ten-fold lower than for Portland cement. In this case the superplasticizers studied show a fluidizing effect considerably higher in 11.7-pH NaOH-AAS pastes than in OPC pastes. In 13.6-pH NaOH-AAS pastes, the only admixture observed to affect the rheological parameters is the naphthalene-based admixture due to its higher chemical stability in such extremely alkaline media.

  16. Extending the practical application range of the dry-bottom furnace analysis model

    NASA Astrophysics Data System (ADS)

    Osintsev, K. V.

    2015-02-01

    The model of a dry-bottom furnace having different wall-mounted burner layout arrangements used for estimating the flame thermal characteristics in carrying out design and engineering works, and during boiler adjustment and investigation activities is considered. A model application procedure is proposed. By using the suggested proposals it becomes possible to achieve better reliability of the system for admitting reagent and controlled inert flows into the furnace, to minimize the fouling of heating surfaces during the combustion of slagging solid fuels, and to increase the period of boiler equipment operation between repairs.

  17. High gradient directional solidification furnace

    NASA Technical Reports Server (NTRS)

    Aldrich, B. R.; Whitt, W. D. (Inventor)

    1985-01-01

    A high gradient directional solidification furnace is disclosed which includes eight thermal zones throughout the length of the furnace. In the hot end of the furnace, furnace elements provide desired temperatures. These elements include Nichrome wire received in a grooved tube which is encapsulated y an outer alumina core. A booster heater is provided in the hot end of the furnace which includes toroidal tungsten/rhenium wire which has a capacity to put heat quickly into the furnace. An adiabatic zone is provided by an insulation barrier to separate the hot end of the furnace from the cold end. The old end of the furnace is defined by additional heating elements. A heat transfer plate provides a means by which heat may be extracted from the furnace and conducted away through liquid cooled jackets. By varying the input of heat via the booster heater and output of heat via the heat transfer plate, a desired thermal gradient profile may be provided.

  18. Recovery of Zinc and Lead from Electric-Furnace Steelmaking Dust at Berzelius

    NASA Astrophysics Data System (ADS)

    Maczek, Helmut; Kola, Rolf

    1980-01-01

    The Waelz unit at the Berzelius Metallhütten GmbH plant in Duisburg, West Germany, was originally built to recover zinc and lead values in zinc retort residues and slags from lead shaft furnaces. The process has also proved suitable for recovering zinc and lead from steelmaking dusts. The metallurgical characteristics and information on operating costs encountered in the three decades over which this Waelz plant has been in operation at Berzelius are described and discussed.

  19. Verification of Steelmaking Slags Iron Content Final Technical Progress Report

    SciTech Connect

    J.Y. Hwang

    2006-10-04

    The steel industry in the United States generates about 30 million tons of by-products each year, including 6 million tons of desulfurization and BOF/BOP slag. The recycling of BF (blast furnace) slag has made significant progress in past years with much of the material being utilized as construction aggregate and in cementitious applications. However, the recycling of desulfurization and BOF/BOP slags still faces many technical, economic, and environmental challenges. Previous efforts have focused on in-plant recycling of the by-products, achieving only limited success. As a result, large amounts of by-products of various qualities have been stockpiled at steel mills or disposed into landfills. After more than 50 years of stockpiling and landfilling, available mill site space has diminished and environmental constraints have increased. The prospect of conventionally landfilling of the material is a high cost option, a waste of true national resources, and an eternal material liability issue. The research effort has demonstrated that major inroads have been made in establishing the viability of recycling and reuse of the steelmaking slags. The research identified key components in the slags, developed technologies to separate the iron units and produce marketable products from the separation processes. Three products are generated from the technology developed in this research, including a high grade iron product containing about 90%Fe, a medium grade iron product containing about 60% Fe, and a low grade iron product containing less than 10% Fe. The high grade iron product contains primarily metallic iron and can be marketed as a replacement of pig iron or DRI (Direct Reduced Iron) for steel mills. The medium grade iron product contains both iron oxide and metallic iron and can be utilized as a substitute for the iron ore in the blast furnace. The low grade iron product is rich in calcium, magnesium and iron oxides and silicates. It has a sufficient lime value and

  20. Synthetic lightweight aggregate from cool water slag: Bench-scale confirmation tests

    SciTech Connect

    Choudhry, V.; Hadley, S.R. )

    1990-05-01

    This report analyzes the potential for production of synthetic lightweight aggregate (SLA) from a Texaco coal gasification solid residue. The objective of the project was to develop a replacement for conventional lightweight aggregates typically derived from expanded clays and shales or natural lightweight aggregates. The sequence of tests performed to develop SLA from slag began with the crushing of samples of slag, followed by either extrusion or pelletization. The level of clay binder required for sufficient aggregate strength was evaluated. Using a tube furnace, expansion characteristics were studied as a function of temperature and residence time. Next, a large batch of SLA was produced in a muffle furnace and used to form concrete test cylinders. The unit weight of the resultant concrete was 105 lb/ft{sup 3}, with a compressive strength of 3100 psi, which meets the requirements specified in ASTM C 330 for lightweight aggregate of a comparable density. When the same sequence of tests was performed using a slag from which the bulk of the char had been removed, the concrete test cylinders showed an improved relationship between strength and density. Based on the results of bench-scale tests and the similarity to conventional LWA production, the conceptual design of an SLA processing plant was formulated. A comparative estimate of operating costs was prepared by analyzing data from plants using clays and shales to produce lightweight aggregates. 24 refs., 15 figs., 17 tabs.

  1. Maximizing carbon uptake and performance gain in slag-containing concretes through early carbonation

    NASA Astrophysics Data System (ADS)

    Monkman, Sean

    Carbon dioxide (CO2) emissions have been identified as a major contributor to climate change. Current CO2 mitigation efforts focus on the removal, recovery and disposal of CO2 at point sources. Finding beneficial uses of as-captured or recovered CO2 is a critical challenge in greenhouse gas mitigation. This thesis investigates the possibility of the beneficial use of carbon dioxide in precast concrete production and the performance, both short-term and long-term, of the concretes so produced. The calcium compounds in cementitious materials react readily with carbon dioxide to convert CO2 to thermodynamically stable carbonates. The reaction accelerates strength development and makes the technology appropriate for early age curing. Paste, mortar and concrete samples were examined to quantify such aspects as the carbon dioxide uptake, strength development, and durability of carbonated concrete. It was found that the uptake by the cementitious binders was significant. Compared to their theoretical capacity, cement could reach a carbonation degree of over 25% when treated as pastes and about 20% when used as a part of concrete. The study compared carbonation-cured and hydrated Portland cement concrete and slag cement concretes in terms of their early strength, late strength, weathering carbonation shrinkage, freeze/thaw durability, water absorption, and pH. The carbonated concrete was generally comparable, or superior, to the hydrated concrete except for the case of a 50% GGBF slag blend which had a slower strength development due to reduced secondary cementitious reaction. A second method of binding carbon into concrete was considered by carbonating ladle slag fines and using them as a fine aggregate. The 28-day strength of concrete, either hydrated or carbonation-cured, made with the manufactured slag aggregate was comparable to that of a hydrated concrete made with conventional fine aggregate. Carbon dioxide uptake by concrete was nearly doubled if carbonation

  2. Cement Burns

    PubMed Central

    Alam, Munir; Moynagh, M.; Lawlor, C.

    2007-01-01

    Objective: Cement burns account for relatively few admissions to a burn unit; however, these burns deserve separate consideration because of special features of diagnosis and management. Cement burns, even though potentially disabling, have rarely been reported in literature. Methods: A retrospective review was performed of all patients admitted with cement burns injuries to the national burns unit at the St James's Hospital in Dublin, Ireland, over a 10-year period for the years 1996–2005. Results: A total of 46 patients with cement burns were admitted. The majority of patients were aged 16–74 years (mean age = 32 years). Eighty-seven percent of injuries occurred in an industrial and 13% in a domestic setting. The upper and lower extremities were involved in all the patients, and the mean total body surface area affected was 6.5%. The mean length of hospital stay was 21 days with a range of 1–40 days. Thirty-eight (82%) were surgically managed involving debridement and split-thickness skin graft (SSG) and four (9%) were conservatively managed. A further four did not have data available. Conclusion: Widespread inexperience in dealing with this group of cement burns patients and delays in referral to burns unit highlights the potential for greater levels of general awareness and knowledge in both prevention and treatment of these burns. As well, early debridement and split-thickness skin grafting at diagnosis constitutes the best means of reducing the high socioeconomic costs and allows for early return to work. PMID:18091981

  3. Utilization of Illinois slags for the production of ultra-lightweight aggregates. Technical report, December 1, 1992--February 28, 1993

    SciTech Connect

    Choudhry, V.; Zimmerle, T.; Banerjee, D.D.

    1993-05-01

    The objective of this program is to demonstrate that solid residues (slag) from the gasification of Illinois coals can be utilized to manufacture ultra-lightweight aggregates (ULWA). Conventional ULWAs are made by pyroprocessing perlite ores and have unit weights in the range of 3--15 lb/ft{sup 3}. In a previous project, Praxis Engineers demonstrated at the pilot scale that lightweight aggregates with unit weights of 40--55 lb/ ft{sup 3} can be produced from Illinois coal slags, which is suitable for making lightweight cement concrete and precast blocks. These tests also indicated that a product with a unit weight of less than 25 lb/ft{sup 3} could be produced from slag. This project is aimed at testing the potential for producing ULWA from Illinois coal slags. Target applications include loose fill insulation, insulating concrete, lightweight precast products such as concrete blocks and rooftiles, and filtration media. Laboratory- and pilot-scale testing is being conducted in Phase I to identify operating conditions for the expansion of Illinois slags to produce ULWA. Following this, a large batch of expanded slag will be produced, for evaluation in various applications in Phase II.

  4. Looking Northwest at Furnace Control Panels and Gas Control Furnace ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking Northwest at Furnace Control Panels and Gas Control Furnace in Red Room Within Recycle Recovery Building - Hematite Fuel Fabrication Facility, Recycle Recovery Building, 3300 State Road P, Festus, Jefferson County, MO

  5. Postmortem Study of a Magnesia-Chromite Brick from a Lead Recycling Furnace

    NASA Astrophysics Data System (ADS)

    Gregurek, D.; Reinharter, K.; Reiter, V.; Wenzl, C.; Spanring, A.

    2015-09-01

    This study provides an example of a detailed postmortem analysis carried out on a used silicate-bonded magnesia-chromite brick out of a lead recycling furnace. The magnesia-chromite brick suffered from a high chemical attack due to the process slag. The high CaO, BaO, and sulfur-bearing silicate slag, as well as a high Na2O supply from soda resulted not only in a deep-reaching infiltration of the brick microstructure but also in a severe corrosion of the brick components. Both the sintered magnesia and chromite were attacked chemically. The FactSage calculations showed the formation of high amounts of liquid phase in the infiltrated microstructure and the formation of various Na-Ca-Al-silicates. A detailed investigation of the wear mechanisms through "postmortem studies" is a crucial prerequisite for every refractory producer to understand the interactions between slag and refractory materials. The obtained information and insights serve as a basis for improving refractory materials (i.e., choice of refractories for individual process and new developments) and consequently furnace operations (i.e., prolonged furnace campaigns).

  6. Novel sintered ceramic materials incorporated with EAF carbon steel slag

    NASA Astrophysics Data System (ADS)

    Karayannis, V.; Ntampegliotis, K.; Lamprakopoulos, S.; Papapolymerou, G.; Spiliotis, X.

    2017-01-01

    In the present research, novel sintered clay-based ceramic materials containing electric arc furnace carbon steel slag (EAFC) as a useful admixture were developed and characterized. The environmentally safe management of steel industry waste by-products and their valorization as secondary resources into value-added materials towards circular economy have attracted much attention in the last years. EAF Carbon steel slag in particular, is generated during the manufacture of carbon steel. It is a solid residue mainly composed of rich-in- Fe, Ca and Si compounds. The experimental results show that the beneficial incorporation of lower percentages of EAFC up to 6%wt. into ceramics sintered at 950 °C is attained without significant variations in sintering behavior and physico-mechanical properties. Further heating up to 1100 °C strongly enhances the densification of the ceramic microstructures, thus reducing the porosity and strengthening their mechanical performance. On the other side, in terms of thermal insulation behavior as well as energy consumption savings and production cost alleviation, the optimum sintering temperature appears to be 950 °C.

  7. AISI/DOE Technology Roadmap Program: Behavior of Phosphorus in DRI/HBI During Electric Furnace Steelmaking

    SciTech Connect

    Richard J. Frueham; Christopher P. Manning cmanning@bu.edu

    2001-10-05

    Many common scrap substitutes such as direct reduced iron pellets (DRI), hot briquetted iron (HBI), iron carbide, etc., contain significantly higher levels of phosphorus steelmaking for the production of higher quality steels, control of phosphorus levels in the metal will become a concern. This study has developed a more complete understanding of the behavior of phosphorus in DRI during EAF steelmaking, through a thorough investigation of the kinetics and thermodynamics of phosphorus transfer in the EAF based upon laboratory and plant experiments and trials. Laboratory experiments have shown that phosphorus mass transfer between oxide and metallic phases within commercial direct reduced iron pellets occurs rapidly upon melting according to the local equilibrium for these phases. Laboratory kinetic experiments indicate that under certain conditions, phosphorus mass transfer between slag and metal is influenced by dynamic phenomena, which affect the mass transfer coefficient for the reaction and/or the slag metal interfacial area. Plant trials were conducted to directly evaluate the conditions of mass transfer in the electric furnace and to determine the effects of different scrap substitute materials upon the slag chemistry, the behavior of phosphorus in the steel, and upon furnace yield. The data from these trials were also used to develop empirical models for the slag chemistry and furnace temperature as functions of time during a single heat. The laboratory and plant data were used to develop a numerical process model to describe phosphorus transfer in the EAF

  8. Steel slag: a waste industrial by-product as an alternative sustainable green building material in construction applications--an attempt for solid waste management.

    PubMed

    Pofale, Arun D; Nadeem, Mohammed

    2012-01-01

    This investigation explores the possibility of utilizing granular slag as an alternative to fine aggregate (natural sand) in construction applications like masonry and plastering. Construction industry utilizes large volume of fine aggregate in all the applications which has resulted into shortage of good quality naturally available fine aggregate. Use of granular slag serves two fold purposes, i.e. waste utilisation as well as alternative eco-friendly green building material for construction. The investigation highlights comparative study of properties with partial and full replacement of fine aggregate (natural sand) by granular slag in cement mortar applications (masonry and plastering). For this purpose, cement mortar mix proportions from 1:3, 1:4, 1:5 & 1:6 by volume were selected for 0, 25, 50, 75 & 100% replacement levels with w/c ratios of 0.60, 0.65, 0.70 & 0.72 respectively. Based on the study results, it could be inferred that replacement of natural sand with granular slag from 25 to 75% increased the packing density of mortar which resulted into reduced w/c ratio, increased strength properties of all mortar mixes. Hence, it could be recommended that the granular slag could be effectively utilized as fine aggregate in masonry and plastering applications in place of conventional cement mortar mixes using natural sand.

  9. Research and Industrial Application of a Process for Direct Reduction of Molten High-Lead Smelting Slag

    NASA Astrophysics Data System (ADS)

    Li, Weifeng; Zhan, Jing; Fan, Yanqing; Wei, Chang; Zhang, Chuanfu; Hwang, Jiann-Yang

    2017-01-01

    A pyrometallurgical process for the direct reduction of molten high-lead smelting slag obtained by the Shuikoushan (SKS) method was reported in this article using solid anthracite as the fuel and reductant. The chemical composition, the lead phase composition, and the physical properties of the molten high-lead slag were examined. The effects of the process parameters on the recovery rate of valued metals were investigated in the laboratory. According to the experimental results, a new efficient bottom blow reduction furnace was employed in the pilot-scale test for high-lead slag reduction. The results showed the average recovery rate of lead was more than 96.0% with lower Pb and high Zn content of the reducing slag under the condition of reduction temperature 1100-1200°C, coal ratio 5.5-7.5%, reduction time 90-150 min, CaO/SiO2 ratio 0.35-0.45, and FeO/SiO2 ratio 1.4-1.55. Moreover, nearly 250 kg of standard coal per ton of crude Pb output was reduced compared with the blast furnace reduction process.

  10. A Study on Calcium Transfer from Slag to Steel and its Effect on Modification of Alumina and Spinel Inclusions

    NASA Astrophysics Data System (ADS)

    Kumar, Deepoo; Pistorius, P. Chris

    Aluminum deoxidized steel tends to form solid inclusions (alumina, spinel, partially modified calcium aluminates). These solid inclusions are known to present challenges during casting, cause slivers during mechanical working and act as crack initiation sites for mechanical failure. Calcium injection practice has been used by the industry to transform these solid inclusions into liquid inclusions for several decades. There has been a significant amount of study to understand the mechanism of calcium modification of alumina/spinel inclusions. However, there has been little attempt to understand calcium transfer from slag to steel to inclusions that may modify alumina inclusions. In this study, laboratory deoxidation experiments were conducted using an induction furnace, physically simulating a ladle furnace; samples were taken during these experiments to study the extent of calcium transfer through inclusion analysis. This study shows that in the presence of silicon, there can be significant amount of calcium transfer from slag. Also, as the rate of calcium transfer from slag is limited by mass transfer in steel and slag, it is difficult to modify a large concentration of inclusions. However, an appreciable extent of calcium transfer was found in the case of lower concentration of inclusions (less than 150 ppm area fraction).

  11. Improved graphite furnace atomizer

    DOEpatents

    Siemer, D.D.

    1983-05-18

    A graphite furnace atomizer for use in graphite furnace atomic absorption spectroscopy is described wherein the heating elements are affixed near the optical path and away from the point of sample deposition, so that when the sample is volatilized the spectroscopic temperature at the optical path is at least that of the volatilization temperature, whereby analyteconcomitant complex formation is advantageously reduced. The atomizer may be elongated along its axis to increase the distance between the optical path and the sample deposition point. Also, the atomizer may be elongated along the axis of the optical path, whereby its analytical sensitivity is greatly increased.

  12. An improved gas extraction furnace

    NASA Technical Reports Server (NTRS)

    Wilkin, R. B.

    1972-01-01

    Design of glass furnace for analysis of rocks to determine nature and amount of trapped gas is described. Furnace heats specimen in vacuum conditions by radio frequency induction. Diagram of apparatus to show construction and operation is provided.

  13. Effects of sintering atmosphere on the physical and mechanical properties of modified BOF slag glass

    NASA Astrophysics Data System (ADS)

    Dai, Wen-bin; Li, Yu; Cang, Da-qiang; Zhou, Yuan-yuan; Fan, Yong

    2014-05-01

    This study proposes an efficient way to utilize all the chemical components of the basic oxygen furnace (BOF) slag to prepare high value-added glass-ceramics. A molten modified BOF slag was converted from the melting BOF slag by reducing it and separating out iron component in it, and the modified BOF slag was then quenched in water to form glasses with different basicities. The glasses were subsequently sintered in the temperature range of 600-1000°C in air or nitrogen atmosphere for 1 h. The effects of different atmospheres on the physical and mechanical properties of sintered samples were studied by using differential scanning calorimetry (DSC), X-ray diffraction (XRD) and scanning electron microscopy (SEM) and by conducting experiment on evaluating the sintering shrinkage, water absorption and bulk density. It is found that the kinetics of the sintering process is significantly affected by sintering atmosphere. In particular, compared with sintering in air atmosphere, sintering in N2 atmosphere promotes the synergistic growth of pyroxene and melilite crystalline phases, which can contribute to better mechanical properties and denser microstructure.

  14. Effects of thin-film accelerated carbonation on steel slag leaching.

    PubMed

    Baciocchi, R; Costa, G; Polettini, A; Pomi, R

    2015-04-09

    This paper discusses the effects of accelerated carbonation on the leaching behaviour of two types of stainless steel slags (electric arc furnace and argon oxygen decarburisation slag). The release of major elements and toxic metals both at the natural pH and at varying pH conditions was addressed. Geochemical modelling of the eluates was used to theoretically describe leaching and derive information about mineralogical changes induced by carbonation. Among the investigated elements, Ca and Si were most appreciably affected by carbonation. A very clear effect of carbonation on leaching was observed for silicate phases; geochemical modelling indicated that the Ca/Si ratio of Ca-controlling minerals shifted from ∼ 1 for the untreated slag to 0.5-0.67 for the carbonated samples, thus showing that the carbonation process left some residual Ca-depleted silicate phases while the extracted Ca precipitated in the form of carbonate minerals. For toxic metals the changes in leaching induced by carbonation appeared to be mainly related to the resulting pH changes, which were as high as ∼ 2 orders of magnitude upon carbonation. Depending on the specific shape of the respective solubility curves, the extent of leaching of toxic metals from the slag was differently affected by carbonation.

  15. Environmental impacts of steel slag reused in road construction: a crystallographic and molecular (XANES) approach.

    PubMed

    Chaurand, Perrine; Rose, Jerome; Briois, Valérie; Olivi, Luca; Hazemann, Jean-Louis; Proux, Olivier; Domas, Jérémie; Bottero, Jean-Yves

    2007-01-31

    Basic oxygen furnace (BOF) steel slag is a residue from the basic oxygen converter in steel-making operations, and is partially reused as an aggregate for road constructions. Although BOF slag is an attractive building material, its long-term behaviour and the associated environmental impacts must be taken into account. Indeed BOF slag is mainly composed of calcium, silicon and iron but also contains trace amounts of potential toxic elements, specifically chromium and vanadium, which can be released. The present research focuses (i) on the release of Cr and V during leaching and (ii) on their speciation within the bearing phase. Indeed the mobility and toxicity of heavy metals strongly depend on their speciation. Leaching tests show that only low amounts of Cr, present at relatively high concentration in steel slag, are released while the release of V is significantly high. X-ray absorption near-edge structure (XANES) spectroscopy indicates that Cr is present in the less mobile and less toxic trivalent form and that its speciation does not evolve during leaching. On the contrary, V which is predominantly present in the 4+ oxidation state seems to become oxidized to the pentavalent form (the most toxic form) during leaching.

  16. Carbon rod furnace infrared source

    NASA Technical Reports Server (NTRS)

    Boyd, W. J.; Jennings, D. E.; Blass, W. E.; Gailar, N. M.

    1974-01-01

    A carbon rod furnace infrared source has been built and has proven to be a reliable and trouble-free source despite the high rod temperature of 2500 K. The furnace offers several advantages over previous furnaces. These include an increase in usable rod length to 6.35 cm, extended rod life, and a fully automated power supply for the furnace. Construction and operational details are discussed.

  17. Utilization of municipal solid waste incineration (MSWI) fly ash in blended cement Part 1: Processing and characterization of MSWI fly ash.

    PubMed

    Aubert, J E; Husson, B; Sarramone, N

    2006-08-25

    This paper is the first of a series of two articles dealing with the processes applied to MSWI fly ash with a view to reusing it safely in cement-based materials. Part 1 presents two stabilization processes and Part 2 deals with the use of the two treated fly ashes (TFA) in mortars. Two types of binder were used: an Ordinary Portland Cement (OPC) containing more than 95% clinker (CEM I 52.5R) and a binary blend cement composed of 70% ground granulated blast furnace slag and 30% clinker (CEM III-B 42.5N). In this first part, two stabilization processes are presented: the conventional process, called "A", based on the washing, phosphation and ca