Science.gov

Sample records for fusion-bonded epoxy coatings

  1. Laboratory evaluation of fusion-bonded epoxy coatings for civil works applications. Final report

    SciTech Connect

    Race, T.D.; Boy, J.H.

    1995-01-01

    This study investigates safer, more cost-effective alternatives to U.S. Army Corps of Engineers paint specification C-200A, Coal Tar Epoxy Coating, which is used to protect steel sheet piling. Fusion-bonded epoxy, a nonpolluting shop-applied coating, was evaluated in laboratory tests as a potential replacement for C-200A. Laboratory tests that included salt and fresh water immersion, cyclic salt fog/ultraviolet (UV) condensation, impact resistance, and cathodic disbondment were conducted on four fusion-bonded epoxy and two control coating systems. Fusion-bonded epoxy coatings have excellent resistance to impact and cathodic disbondment. Resistance to corrosion in fresh and salt water immersion and in cyclic salt fog/UV-condensation exposures was comparable to the control coating systems. Based on the results of the laboratory tests, a field evaluation of fusion-bonded epoxy is recommended.

  2. Quality assurance of plant-applied pipe coatings: Practices and cost analysis for application of fusion bonded epoxy

    SciTech Connect

    Sokol, D.R.; Faith, P.L.

    1987-01-01

    Quality assurance efforts by Users are frequently standardized by commodity type, without regard to specific strengths and weaknesses at individual plants. The User's quality assurance program should be designed in accordance with the User's acceptable risk, experience at various plants and available resources. Both standard and specialized methods for precoating inspection of pipe, in-plant monitoring, and post-coating tests are necessary, and common misconceptions regarding inspection and test methods must be avoided. Extraordinary measures for troubleshooting and compensating for weak points at certain plants must be developed as required. Since extraordinary costs will be inversely proportional to the rate of acceptable production (which includes the effectiveness of the Vendor's own quality control), cost savings are generated by tracking inspection costs on a Vendor comparison basis. Generally, User quality assurance cost decreases as Vendor quality control improves.

  3. Silane coupling agent for attaching fusion-bonded epoxy to steel.

    PubMed

    Tchoquessi Diodjo, Madeleine R; Belec, Lénaïk; Aragon, Emmanuel; Joliff, Yoann; Lanarde, Lise; Perrin, François-Xavier

    2013-07-24

    We describe the possibility of using γ-aminopropyltriethoxysilane (γ-APS) to increase the durability of epoxy powder coating/steel joints. The curing temperature of epoxy powder coatings is frequently above 200 °C, which is seen so far as a major limitation for the use of the heat-sensitive aminosilane coupling agent. Despite this limitation, we demonstrate that aminosilane is a competitive alternative to traditional chromate conversion to enhance the durability of epoxy powder coatings/steel joints. Fourier-transform reflection-absorption infrared spectroscopy (FT-RAIRS), X-ray photoelectron spectroscopy (XPS), and atomic force microscopy (AFM) were used to identify the silane deposition conditions that influence the adhesion of epoxy powder coatings on steel. We show that AFM analysis provides highly sensitive measurements of mechanical property development and, as such, the degree of condensation of the silane. The joint durability in water at 60 °C was lower when the pH of the γ-APS solution was controlled at 4.6 using formic acid, rather than that at natural pH (10.6). At the curing temperature of 220 °C, oxidation of the carbon adjacent to the amine headgroup of γ-APS gives amide species by a pseudofirst-order kinetics. However, a few amino functionalities remain to react with oxirane groups of epoxy resin and, thus, strengthen the epoxy/silane interphase. The formation of ammonium formate in the acidic silane inhibits the reaction between silane and epoxy, which consequently decreases the epoxy/silane interphase cohesion. We find that the nanoroughness of silane deposits increases with the cure temperature which is beneficial to the wet stability of the epoxy/steel joints, due to increased mechanical interlocking.

  4. Atmospheric corrosion and epoxy-coated reinforcement

    SciTech Connect

    Wheat, H.G.

    1998-12-31

    Atmospheric corrosion can have a tremendous effect on the ability of epoxy-coated reinforcement to maintain its effectiveness. Corrosive conditions can result in the coating becoming brittle and more susceptible to damage from handling. Atmospheric conditions can also enhance localized corrosion at holidays on the bars. Efforts to minimize these effects will be discussed.

  5. Epoxy coated reinforcement in bridge decks

    NASA Astrophysics Data System (ADS)

    Wills, J.

    A review was conducted of methods relating to the use of epoxy coated reinforcing bars for bridge decks and their potential for use in the United Kingdom. A survey of work carried out in the USA was carried out and the analysis used in a preliminary cost study. The options of having either a hot rolled asphalt surfacing or a permanently exposed concrete wearing surface were considered. It was concluded that epoxy coating of the top steel in addition to current waterproofing practice would provide, at relatively little extra cost, additional assurance that the reinforcement would be adequately protected throughout the life of a bridge. Current design rules do not permit decks with permanently exposed concrete wearing surface without waterproofing. Epoxy coating may afford a means of introducing such decks but before a positive recommendation to delete waterproofing can be made further studies would have to be undertaken.

  6. Epoxy-coated containers easily opened by wire band

    NASA Technical Reports Server (NTRS)

    Mc Coy, J. W.

    1966-01-01

    Epoxy coating reduces punctures, abrasions, and contamination of synthetic cellular containers used for shipping and storing fragile goods and equipment. A wire band is wound around the closure joint, followed by the epoxy coating. The container can then be easily opened by pulling the wire through the epoxy around the joint.

  7. Salt exclusion in silane-laced epoxy coatings.

    PubMed

    Wang, Peng; Schaefer, Dale W

    2010-01-01

    The corrosion protection mechanism of a one-step silane-laced epoxy coating system was investigated using neutron reflectivity. Pure epoxy and silane-laced epoxy films were examined at equilibrium with saturated NaCl water solution. The results demonstrate that the addition of silane introduces a salt-exclusion effect to epoxy coating. Specifically, the addition of silane densifies the epoxy network, which leads to exclusion of hydrated salt ions by a size effect. The effect is particularly significant at the metal-coating interface. Exclusion of ions improves the corrosion resistance, particularly for metals susceptible to pitting.

  8. ETV Program Report: Coatings for Wastewater Collection Systems - Standard Cement Materials, Epoxy Coating 4553

    EPA Science Inventory

    The Standard Cement Materials, Inc. Standard Epoxy Coating 4553™ (SEC 4553) epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Ma...

  9. Epoxy coatings over latex block fillers

    SciTech Connect

    Vincent, L.D.

    1997-12-01

    Failures of polymerized epoxy coatings applied over latex/acrylic block fillers continue to plague owners of commercial buildings, particularly those with high architectural content such as condominiums, high rise offices, etc. Water treatment facilities in paper mills are especially prone to this problem. The types of failures include delamination of the topcoats, blisters in both the block fillers and the topcoats and disintegration of the block filler itself. While the problem is well known, the approach to a solution is not. A study of several coatings manufacturer`s Product Data Sheets shows a wide variance in the recommendations for what are purportedly generically equivalent block fillers. While one manufacturer might take an essentially architectural approach, another will take a heavy-duty industrial approach. To the specifying architect or engineer who has little training in the complexities of protective coating systems, this presents a dilemma. Who does he believe? What does he specify? To whom can he turn for independent advice?

  10. Method for vacuum fusion bonding

    DOEpatents

    Ackler, Harold D.; Swierkowski, Stefan P.; Tarte, Lisa A.; Hicks, Randall K.

    2001-01-01

    An improved vacuum fusion bonding structure and process for aligned bonding of large area glass plates, patterned with microchannels and access holes and slots, for elevated glass fusion temperatures. Vacuum pumpout of all components is through the bottom platform which yields an untouched, defect free top surface which greatly improves optical access through this smooth surface. Also, a completely non-adherent interlayer, such as graphite, with alignment and location features is located between the main steel platform and the glass plate pair, which makes large improvements in quality, yield, and ease of use, and enables aligned bonding of very large glass structures.

  11. Fusion bonding and alignment fixture

    DOEpatents

    Ackler, Harold D.; Swierkowski, Stefan P.; Tarte, Lisa A.; Hicks, Randall K.

    2000-01-01

    An improved vacuum fusion bonding structure and process for aligned bonding of large area glass plates, patterned with microchannels and access holes and slots, for elevated glass fusion temperatures. Vacuum pumpout of all the components is through the bottom platform which yields an untouched, defect free top surface which greatly improves optical access through this smooth surface. Also, a completely non-adherent interlayer, such as graphite, with alignment and location features is located between the main steel platform and the glass plate pair, which makes large improvements in quality, yield, and ease of use, and enables aligned bonding of very large glass structures.

  12. Adhesion of epoxy primer to hydrotalcite conversion coated AA2024

    NASA Astrophysics Data System (ADS)

    Leggat, Robert Benton, III

    Hydrotalcite-based (HT) conversion coatings are being developed as an environmentally benign alternative to chromate conversion coatings (CCC). Accelerated exposure tests were conducted on epoxy primed, HT-modified AA2024 to gauge service performance. HT-based conversion coatings did not perform as well as the CCC when used with an epoxy primer. The current HT chemistries are optimized for stand-alone corrosion protection, however additional research into the primer/HT interactions is necessary before they can be implemented within a coating scheme. The relative contribution of mechanical and physico-chemical interactions in controlling adhesion has been investigated in this study. Practical adhesion tests were used to assess the dry and wet bond strength of epoxy primer on HT coatings using the pull-off tensile strength (POTS) as the figure of merit. The practical adhesion of HT coated samples generally fell between that observed for the CCC and bare AA2024. Laboratory testing was done to assess the physical and chemical properties of HT coatings. Contact angle measurements were performed using powders representative of different HT chemistries to evaluate the dispersive and acid-base character of the surface. The wet POTS correlated with the electrodynamic (dipole + dispersive) parameter of the surface tension. The HT surfaces were found to be predominantly basic. Given the basicity of epoxy, these results indicate that increasing the acidic character of HT coatings may increase the adhesion performance. This was supported by electrokinetic measurements in which the dry POTS was found to increase with decreasing conversion coating iso-electric point. The correlations with the dry and wet state adhesion are interpreted as indicating that dry state adhesion is optimized by minimizing unfavorable polar interactions between the basic epoxy and HT interfaces. Wet state adhesion, where polar interactions are disrupted, is dictated by non-polar bonding. FTIR

  13. Review of methods for fusion bonding thermoplastic composites

    SciTech Connect

    Benatar, A.; Gutowski, T.G.

    1987-02-01

    Bonding of thermoplastic composites is a critical step in the manufacture of aerospace structures. The objective of this project is to investigate different methods for fusion bonding thermoplastic composites quickly, with a good bond strength, and without warping and deconsolidation. This is best accomplished by heating and melting the thermoplastic on the bond surface only, and then pressing the parts together for a fusion bond. For this purpose, a variety of surface heating techniques were examined for bonding of PEEK and J Polymer composites. These included: resistance heating, infrared heating, induction heating, dielectric/microwave heating, and ultrasonic welding. In resistance heating, a single prepreg ply was placed between the composites and heated by passing electric current through the graphite fibers. With induction heating, a single ply of nickel coated graphite fibers was placed between the composites and heated. Ultrasonic welding was done by molding thermoplastic-only energy directors into the composites; the ultrasonic vibration melted these energy directors thereby fusion bonding the parts. 20 references.

  14. Effect of cellulose nanowhiskers functionalization with polyaniline for epoxy coatings

    NASA Astrophysics Data System (ADS)

    Borsoi, C.; Zattera, A. J.; Ferreira, C. A.

    2016-02-01

    Functionalization of cellulose nanowhiskers (CNW) was performed by means of chemical synthesis involving polymerization of polyaniline in emeraldine salt form (PAni SE) in the presence of CNW. Thermal, chemical and morphological samples properties were evaluated. Polymeric coatings were obtained with epoxy, aminopropyltriethoxysilane (APS), CNW and CNW/PAni SE applied on carbon steel with a conversion coating of zirconia (Zr) and the mechanical properties were evaluated. With regard to CNW functionalization the sample was encapsulated with PAni SE as observed by FTIR and morphologic analysis, with decreased thermal stability. Regarding the mechanical properties of CNW and CNW/PAni SE polymeric coatings, improvements in flexibility and hardness properties using the APS and Zr layer were observed. The adherence of polymer coatings improved by the incorporation of CNW and CNW/PAni SE. Through morphological analysis it was observed that CNW shows good dispersion in the polymer matrix without agglomerates formation.

  15. Corrosion behavior of modified nano carbon black/epoxy coating in accelerated conditions

    NASA Astrophysics Data System (ADS)

    Ghasemi-Kahrizsangi, Ahmad; Shariatpanahi, Homeira; Neshati, Jaber; Akbarinezhad, Esmaeil

    2015-03-01

    The electrochemical behavior and anticorrosion properties of modified carbon black (CB) nanoparticles in epoxy coatings were investigated in accelerated conditions. Nanoparticles of CB were modified by sodium dodecyl sulfate (SDS) as surfactant. Dispersion of nanoparticles into epoxy was confirmed by Transmission Electron Microscopy (TEM). The accelerated condition was prepared at 65 °C. CB nanoparticles improved corrosion resistance of the epoxy coating. The optimum concentration of CB in the epoxy coating was 0.75 wt%. Results showed that the CB hinder the corrosion due to its barrier properties. CB can decrease the diffusion coefficient of water in the coating with filling the micropores.

  16. Method for fusion bonding thermoplastic composites

    SciTech Connect

    Benatar, A.; Gutowski, T.G.

    1986-10-01

    Bonding of thermoplastic composites is a critical step in the manufacture of aerospace structures. The objective of this project is to investigate different methods for fusion bonding thermoplastic composites quickly, with a good bond strength, and without warping and deconsolidation. This is best accomplished by heating and melting the thermoplastic on the bond surface only, and then pressing the parts together for a fusion bond. For this purpose, a variety of surface heating techniques were examined for bonding of PEEK and J Polymer composites. These included: resistance heating, infrared heating, induction heating, dielectric/microwave heating, and ultrasonic welding. 20 references, 10 figures, 1 table.

  17. Epoxy coating, acidproof brick a success in battery charging room

    SciTech Connect

    Dellicker, D.; Germain, A.

    1987-10-01

    East Penn Manufacturing Company produces automotive and large industrial lead-acid batteries, including a line of accessories on private and national labels. The Lyon Stations, Pennsylvania plant has good reason to pay close attention to surface degradation since sulfuric acid is an essential chemical in the manufacturing process. The forming room, where a charge is generated on battery plates in tanks which are periodically refilled, is exposed to occasional spills of 15 to 20% sulfuric acid solutions. In addition, the walls and ceiling are regularly exposed to fumes. After three years, the coating that was originally applied to the concrete block walls exhibited blistering and the concrete surface softened considerably. Noting, however, that the brick and membrane floor in the forming room and similar areas at the plant were unscathed by the acid spills, East Penn engineers decided to consult the supplier of those systems for a way to economically restore and protect the walls. East Penn's maintenance crew began what would become a six-month-long restoration of the curbs, walls and ceilings of the forming room. Preparatory steps included cleaning, sandblasting of all concrete surfaces and neutralization of residual acid with a soda ash solution. Having selected an aromatic amine-cured epoxy coating, workers applied a compatible concrete primer and then spray-applied the coating to a thickness of 1/8'' on walls, ceilings, and floors. The sprayable and trowel-applied aromatic epoxy coatings have been free of deterioration after two years of exposure to sulfuric acid fumes. Moreover, the acid-resistant brick set with 1/8'' bed and head joints of carbon-filled phenolic mortar remains unaffected after six years of chemical and physical abuse.

  18. Vacuum fusion bonding of glass plates

    DOEpatents

    Swierkowski, Steve P.; Davidson, James C.; Balch, Joseph W.

    2000-01-01

    An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn. The apparatus and method may be used to fabricate microcapillary arrays for chemical electrophoresis; for example, any apparatus using a network of microfluidic channels embedded between plates of glass or similar moderate melting point substrates with a gradual softening point curve, or for assembly of glass-based substrates onto larger substrates, such as in flat panel display systems.

  19. Vacuum fusion bonding of glass plates

    DOEpatents

    Swierkowski, Steve P.; Davidson, James C.; Balch, Joseph W.

    2001-01-01

    An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn. The apparatus and method may be used to fabricate microcapillary arrays for chemical electrophoresis; for example, any apparatus using a network of microfluidic channels embedded between plates of glass or similar moderate melting point substrates with a gradual softening point curve, or for assembly of glass-based substrates onto larger substrates, such as in flat panel display systems.

  20. Interpretation of Mechanical and Thermal Properties of Heavy Duty Epoxy Based Floor Coating Doped by Nanosilica

    NASA Astrophysics Data System (ADS)

    Nikje, M. M. Alavi; Khanmohammadi, M.; Garmarudi, A. Bagheri

    Epoxy-nano silica composites were prepared using Bisphenol-A epoxy resin (Araldite® GY 6010) resin obtained from in situ polymerization or blending method. SiO2 nanoparticles were pretreated by a silan based coupling agent. Surface treated nano silica was dispersed excellently by mechanical and ultrasonic homogenizers. A dramatic increase in the interfacial area between fillers and polymer can significantly improve the properties of the epoxy coating product such as tensile, elongation, abrasion resistance, etc.

  1. Synthesis of cuprous oxide epoxy nanocomposite as an environmentally antimicrobial coating.

    PubMed

    M El Saeed, Ashraf; Abd El-Fattah, M; Azzam, Ahmed M; Dardir, M M; Bader, Magd M

    2016-08-01

    Cuprous oxide is commonly used as a pigment; paint manufacturers begin to employ cuprous oxide as booster biocides in their formulations, to replace the banned organotins as the principal antifouling compounds. Epoxy coating was reinforced with cuprous oxide nanoparticles (Cu2O NPs). The antibacterial as well as antifungal activity of Cu2O epoxy nanocomposite (Cu2O EN) coating films was investigated. Cu2O NPs were also experimented for antibiofilm and time-kill assay. The thermal stability and the mechanical properties of Cu2O EN coating films were also investigated. The antimicrobial activity results showed slowdown, the growth of organisms on the Cu2O EN coating surface. TGA results showed that incorporating Cu2O NPs into epoxy coating considerably enhanced the thermal stability and increased the char residue. The addition of Cu2O NPs at lower concentration into epoxy coating also led to an improvement in the mechanical resistance such as scratch and abrasion. Cu2O NPs purity was confirmed by XRD. The TEM photograph demonstrated that the synthesized Cu2O NPs were of cubic shape and the average diameter of the crystals was around 25nm. The resulting perfect dispersion of Cu2O NPs in epoxy coating revealed by SEM ensured white particles embedded in the epoxy matrix. PMID:27103492

  2. ETV Program Report: Coatings for Wastewater Collection Systems - Protective Liner Systems, Inc., Epoxy Mastic, PLS-614

    EPA Science Inventory

    The Protective Liner Systems International, Inc. Epoxy Mastic PLS-614 coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Material and T...

  3. ETV Program Report: Coatings for Wastewater Collection Systems - Epoxy Tec International, Inc., CPP RC3

    EPA Science Inventory

    The Epoxytec, Inc. CPP™ epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Material and Technology (CIGMAT) Laboratory at the Uni...

  4. Synthesis, characterization, antibacterial and corrosion protective properties of epoxies, epoxy-polyols and epoxy-polyurethane coatings from linseed and Pongamia glabra seed oils.

    PubMed

    Sharmin, Eram; Ashraf, S M; Ahmad, Sharif

    2007-04-10

    The aim of this paper is to investigate the structures and properties of epoxidized linseed and Pongamia glabra oils (LOE/POE), their derived products-epoxy-polyols (HLOE/HPOE), epoxy-polyurethanes (EU=LOPU/POPU) and EU coatings. Changes in epoxy equivalent, iodine value, hydroxyl value and percent saturation of oil backbone in due course of epoxidation and hydroxylation reactions, were plotted as a function of time. Spectral (IR, (1)H NMR and (13)C NMR), physico-chemical and thermal (TGA and DSC) analyses of aforementioned resins were performed by standard methods. Physico-mechanical and chemical resistance tests reveal that coatings of LOPUs perform better than those of POPUs. It was found that properties of oil epoxy-polyurethane coatings are mainly governed by: (i) fatty acid composition and nature of starting oils, (ii) extent of epoxidation, (iii) number and location of hydroxyls and residual double bonds in the final product and (iv) the presence of long dangling chains. PO, HLOE and LOPUs exhibit good antibacterial activity against Escherichia coli at very small MIC. These EU systems can be safely employed unto 220 degrees C.

  5. Occupational dermatoses from one-component epoxy coatings containing a modified polyamine hardener.

    PubMed

    Yokota, K; Johyama, Y; Yamaguchi, K

    2000-07-01

    In an electronics plant, 2 one-component epoxy coatings containing a modified polyamine hardener were used as covering materials for protecting important information on police radio circuit boards. The resinous parts of the coatings consisted of epoxy resins based on diglycidyl ether of bisphenol F. The hardener was a dimethylaminopropylamine (DMAPA)-epoxy adduct and contained about 0.16% free DMAPA. Of 105 workers, 17 (16%) were diagnosed to have work-related dermatitis but were not patch tested. The hands were the commonly affected region (13 out of 17 cases). The latent period of dermatitis was very short (mean 21.5 days). The work-related dermatoses were closely related to the type of work and working periods. In the present study, hand protection and the introduction of automation have been demonstrated to be useful for the prevention of epoxy coating dermatitis.

  6. Epoxy-coated rock anchors for upper Occoquan Dam

    SciTech Connect

    Bruen, M.P.; Pansic, N.; Schwartz, M.I.

    1995-12-31

    High-capacity, epoxy-coated anchors were installed at Upper Occoquan Dam to increase the stability of the 70-foot-high concrete gravity dam and powerhouse under revised Probable Maximum Flood (PMF) conditions. The post-tensioned anchorage system consisted of 56 multi-strand rock anchors with design loads of 700 to 1855 kips, averaging 1500 kips per tendon. A double corrosion protection system was specified to provide protection throughout the entire anchor length. During anchor stressing and testing, significant creep movement under constant loads equivalent to 133% of the design load was experienced and exceeded the requisite Post-Tensioning Institute (PTI) criteria. In addition to the creep phenomena, seating losses during transfer of the load to the end anchorage are at least 2 to 3 times greater than that which has been experienced with bare-wire strand tendons. On the basis of anchor test results, modifications were made to the anchor testing protocol, acceptance criteria, and the approach used for assessment of the long-term performance of the anchorage system.

  7. A positron annihilation lifetime spectroscopic study of the corrosion protective properties of epoxy coatings

    SciTech Connect

    MacQueen, R.C.

    1992-01-01

    Positron Annihilation Lifetime Spectroscopy (PALS) was used to measure the free volume cavity sizes and free volume fractions of crosslinked epoxy coatings on steel before and after saturation with liquid water at 23[degrees]C. A direct linear relationship between the equilibrium volume fraction of water absorbed and the dry relative free volume fraction of bisphenol A epoxy coatings was found. The free volume cavity sizes and the number of free volume cavities per unit volume of these epoxies were found to decrease after water saturation. These decreases are ascribed to the occupation of 13-17% of the free volume cavities by 2-4 water molecules per cavity. The free volume cavity size of polyglycol diepoxides was found to increase after water saturation. This increase is ascribed to the expansion of the free volume cavities by water, which is substantiated by the macroscopic swelling observed in these coatings. An inverse, linear relationship between the equilibrium water uptake and the relative free volume fraction of these coatings were observed. This result coupled with the fact that less than one molecule of nitrobenzene was determined to fit into an epoxy free volume cavity, and that nitrobenzene is quite soluble in most of the epoxides, indicates that other factors besides the magnitude of the free volume fraction affect the amount of solvent absorbed by epoxy coatings. The small percentage of free volume occupied by water and the small number of water molecules capable of filling each void of the bisphenol A epoxies after water saturation correlate to the high impedance values and the good corrosion protection of these coatings, suggesting that water passes through these coatings by slow diffusion through the connected free volume cavities in the coating. Increases in the free volume cavity sizes of the polyglycol diepoxides after water saturation correlate to the low impedance and the poor corrosion protection of these coatings.

  8. Cracking of high-solids epoxy coatings on steel structures in The Netherlands

    SciTech Connect

    Bijen, J. ); Montfort, J. van

    1999-05-01

    High-solids epoxy coatings on steel flood barriers in The Netherlands showed cracking shortly after application. An investigation revealed the cause of cracking. It appeared that shrinkage-induced stresses caused the coatings to fail. Two cracking phenomena are described and simulated by an accelerated test and computer modeling.

  9. Mechanical and anticorrosion properties of nanosilica-filled epoxy-resin composite coatings

    NASA Astrophysics Data System (ADS)

    Conradi, M.; Kocijan, A.; Kek-Merl, D.; Zorko, M.; Verpoest, I.

    2014-02-01

    Homogeneous, 50-μm-thick, epoxy coatings and composite epoxy coatings containing 2 wt% of 130-nm silica particles were successfully synthetized on austenitic stainless steel of the type AISI 316L. The surface morphology and mechanical properties of these coatings were compared and characterized using a profilometer, defining the average surface roughness and the Vickers hardness, respectively. The effects of incorporating the silica particles on the surface characteristics and the corrosion resistance of the epoxy-coated steel were additionally investigated with contact-angle measurements as well as by potentiodynamic polarization and electrochemical impedance spectroscopy in a 3.5 wt% NaCl solution. The silica particles were found to significantly improve the microstructure of the coating matrix, which was reflected in an increased hardness, increased surface roughness and induced hydrophobicity. Finally, the silica/epoxy coating was proven to serve as a successful barrier in a chloride-ion-rich environment with an enhanced anticorrosive performance, which was confirmed by the reduced corrosion rate and the increased coating resistance due to zigzagging of the diffusion path available to the ionic species.

  10. Smart epoxy coating containing Ce-MCM-22 zeolites for corrosion protection of Mg-Li alloy

    NASA Astrophysics Data System (ADS)

    Wang, Yanli; Zhu, Yanhao; Li, Chao; Song, Dalei; Zhang, Tao; Zheng, Xinran; Yan, Yongde; Zhang, Meng; Wang, Jun; Shchukin, Dmitry G.

    2016-04-01

    The epoxy coatings containing MCM-22 and Ce-MCM-22 zeolites were prepared by coating method on the Mg-Li alloy surface. The influence of MCM-22 and Ce-MCM-22 zeolites on corrosion protection of the epoxy coating was studied. The epoxy coating containing Ce-MCM-22 zeolites showed high corrosion resistance. Artificial defects in the epoxy coating containing Ce-MCM-22 zeolites on the Mg-Li surface were produced by the needle punching. The results show that the epoxy coating containing Ce-MCM-22 zeolites exhibits self-healing corrosion inhibition capabilities. It is ascribed to the fact that the Ce3+ ions are released from MCM-22 zeolites based on ion exchange of zeolite in the corrosion process of the Mg-Li alloy substrate. MCM-22 zeolites as reservoirs provided a prolonged release of cerium ions.

  11. The enhancement of benzotriazole on epoxy functionalized silica sol-gel coating for copper protection

    NASA Astrophysics Data System (ADS)

    Peng, Shusen; Zhao, Wenjie; Li, He; Zeng, Zhixiang; Xue, Qunji; Wu, Xuedong

    2013-07-01

    The influence of the amount of benzotriazole (BTA) on the wetting and anticorrosion ability of the epoxy functionalized silica sol-gel (ESol) coating was studied by various complementary methods. IR results demonstrate that BTA reacted with ESol through a 1:1 addition reaction of Nsbnd H to epoxy group. The water contact angle of the ESol coating increases with an increase in the amount of BTA. SEM and adhesion tests reveal that BTA could improve the adhesion of ESol to copper surface. Moreover, the best protection was achieved when the amount of BTA equals to the molar number of epoxy group in the ESol coating according to the results of electrochemical measurements and salt spray test.

  12. Fabrication of silica-decorated graphene oxide nanohybrids and the properties of composite epoxy coatings research

    NASA Astrophysics Data System (ADS)

    Ma, Yu; Di, Haihui; Yu, Zongxue; Liang, Ling; Lv, Liang; Pan, Yang; Zhang, Yangyong; Yin, Di

    2016-01-01

    With the purpose of preparing anticorrosive coatings, solvent-based epoxy resins often serve as raw material. Unfortunately, plentiful micro-pores are fabricated via solvent evaporation in the resin' curing process, which is an intrinsic shortcoming and it is thus necessary to obstacle their micro-pore for enhancing antiseptic property. To reduce the intrinsic defect and increase the corrosion resistance of coating, we synthesize a series of SiO2-GO hybrids through anchoring silica (SiO2) on graphene oxide (GO) sheets with the help of 3-aminopropyltriethoxysilane and 3-glycidoxypropyltrimethoxysilane, and disperse the hybrids into epoxy resin at a low weight fraction of 2%. Furthermore, we investigate the appropriate preparation proportion of SiO2-GO hybrids (namely: SiO2-GO (1:5)). The electrochemical impedance spectroscopy (EIS) test and coatings' morphology monitoring in corrosion process reveal that the anticorrosive performance of epoxy coatings is significantly enhanced by incorporation of SiO2-GO (1:5) hybrids to epoxy compared with neat epoxy and other nanofillers including SiO2 or GO at the same contents. The superiority of the SiO2-GO (1:5) hybrids is related to their excellent dispersion in resin and sheet-like structure.

  13. Early detection of steel corrosion via "turn-on" fluorescence in smart epoxy coatings.

    PubMed

    Augustyniak, Anita; Tsavalas, John; Ming, Weihua

    2009-11-01

    In the present work, we describe the successful application of spiro[1H-isoindole-1,9'-[9H]xanthen]-3(2H)-one, 3',6'-bis(diethylamino)-2-[(1-methylethylidene)amino] ("FD1") as a smart indicator in epoxy-based coatings for the early detection of steel corrosion. The FD1 indicator was used for epoxy-based coatings on steel for its desirable property of "turn-on" fluorescence upon forming a complex with ferric ions produced at the anodic site during steel corrosion and because it does not prematurely fluoresce when mixed with the coating precursors (i.e., epoxy resin and amine). This indicator, after incorporation into a filled epoxy coating at a concentration as low as 0.5 wt %, was observed to become fluorescent in areas where corrosion started before any obvious sign of metal damage was observable. FD1 fluorescence was apparent both in areas around a scribed portion of the coating where the metal was exposed and in undercoating corrosion, where the coating surface was intact. This nondestructive method of early corrosion detection can help signal when maintenance is needed before the metal suffers serious damage.

  14. Incorporation of Fe3O4/CNTs nanocomposite in an epoxy coating for corrosion protection of carbon steel

    NASA Astrophysics Data System (ADS)

    Pham, Gia Vu; Truc Trinh, Anh; To, Thi Xuan Hang; Duong Nguyen, Thuy; Trang Nguyen, Thu; Hoan Nguyen, Xuan

    2014-09-01

    In this study Fe3O4/CNTs composite with magnetic property was prepared by attaching magnetic nanoparticles (Fe3O4) to carbon nanotubes (CNTs) by hydrothermal method. The obtained Fe3O4/CNTs composite was characterized by Fourier transform infrared (FTIR) spectroscopy, powder x-ray diffraction and transmission electron microscopy. The Fe3O4/CNTs composite was then incorporated into an epoxy coating at concentration of 3 wt%. Corrosion protection of epoxy coating containing Fe3O4/CNTs composite was evaluated by electrochemical impedance spectroscopy and adhesion measurement. The impedance measurements show that Fe3O4/CNTs composite enhanced the corrosion protection of epoxy coating. The corrosion resistance of the carbon steel coated by epoxy coating containing Fe3O4/CNTs composite was significantly higher than that of carbon steel coated by clear epoxy coating and epoxy coating containing CNTs. FE-SEM photographs of fracture surface of coatings showed good dispersion of Fe3O4/CNTs composite in the epoxy matrix.

  15. Spectroscopic studies of adhesion of polyurethane to epoxy-coated steel

    NASA Astrophysics Data System (ADS)

    Kim, Namjung

    2000-10-01

    Adhesion between a rigid polyurethane to epoxy coated steel during polyurethane formation, is difficult to achieve. However, depending upon the type and loading level of catalyst used for polyurethane production and the surface pretreatment on epoxy coated surface, improved adhesion has been observed. The objectives of this thesis is trying to develop an understanding of the adhesion in the polyurethane---epoxy coated steel joints by identification of the locus of failure by using new analytical techniques. For the examination of adhesion and failure of said joints, the failed polyurethane and epoxy surfaces were analyzed, using UV-reflection, fluorescence, ATR-IR and microscopy. Even though various techniques such as optical and electron microscopy, ATR-IP, ESCA and SIMS have been used for failure mode analysis in polymeric joint, these techniques are not for in-situ examination of the failure surface as failure occurs. Therefore, this thesis is focused on UV-reflection. and fluorescence techniques because these techniques, if proven to be useful, can be applied for in-situ analysis, via fiber-optic methods. Depending upon the type of catalyst used, a wide range of peel strength (10--89 lb/in-width) was observed for polyurethane---epoxy coated steel joints. Higher peel strengths were observed for joints which were made with lower loading levels of amine catalyst. In such joints, it was observed from ATR-IR, UV-reflection, fluorescence, and microscopy experiments that the polyurethane was transferred to the epoxy surfaces. Also observed was that the polyurethane and epoxy surfaces became rougher as peel strength increased, indicating that failure occurred in the Polyurethane bulk through the polyurethane-epoxy interface. In joints with lower peel strength, neither polyurethane nor epoxy was transferred to the opposing surface, indicating that the failure occurred at the interface between polyurethane and epoxy. Therefore, the results from this thesis have

  16. A biomimetic approach to enhancing interfacial interactions: polydopamine-coated clay as reinforcement for epoxy resin.

    PubMed

    Yang, Liping; Phua, Si Lei; Teo, Jun Kai Herman; Toh, Cher Ling; Lau, Soo Khim; Ma, Jan; Lu, Xuehong

    2011-08-01

    A facile biomimetic method was developed to enhance the interfacial interaction in polymer-layered silicate nanocomposites. By mimicking mussel adhesive proteins, a monolayer of polydopamine was constructed on clay surface by a controllable coating method. The modified clay (D-clay) was incorporated into an epoxy resin, it is found that the strong interfacial interactions brought by the polydopamine benefits not only the dispersion of the D-clay in the epoxy but also the effective interfacial stress transfer, leading to greatly improved thermomechanical properties at very low inorganic loadings. Rheological and infrared spectroscopic studies show that the interfacial interactions between the D-clay and epoxy are dominated by the hydrogen bonds between the catechol-enriched polydopamine and the epoxy. PMID:21728371

  17. Enhanced protective properties of epoxy/polyaniline-camphorsulfonate nanocomposite coating on an ultrafine-grained metallic surface

    NASA Astrophysics Data System (ADS)

    Pour-Ali, Sadegh; Kiani-Rashid, Alireza; Babakhani, Abolfazl; Davoodi, Ali

    2016-07-01

    An ultrafine-grained surface layer on mild steel substrate with average grain size of 77 nm was produced through wire brushing process. Surface grain size was determined through transmission electron microscopy and X-ray diffraction methods. This substrate was coated with epoxy and an in situ synthesized epoxy/polyaniline-camphorsulfonate (epoxy/PANI-CSA) nanocomposite. The corrosion behavior was studied by open circuit potential, potentiodynamic polarization and impedance measurements. Results of electrochemical tests evidenced the enhanced protective properties of epoxy/PANI-CSA coating on the substrate with ultrafine-grained surface.

  18. Friction and wear behavior of nanosilica-filled epoxy resin composite coatings

    NASA Astrophysics Data System (ADS)

    Kang, Yingke; Chen, Xinhua; Song, Shiyong; Yu, Laigui; Zhang, Pingyu

    2012-06-01

    Hydrophilic silica nanoparticles (abridged as nano-SiO2) surface-capped with epoxide were dispersed in the solution of epoxy resin (abridged as EP) in tetrahydrofuran under magnetic stirring. Resultant suspension of nano-SiO2 in EP was then coated onto the surface of glass slides and dried at 80 °C in a vacuum oven for 2 h, generating epoxy resin-nanosilica composite coatings (coded as EP/nano-SiO2). EP coating without nano-SiO2 was also prepared as a reference in the same manner. A water contact angle meter and a surface profiler were separately performed to measure the water contact angles and surface roughness of as-prepared EP/nano-SiO2 composite coatings. The friction and wear behavior of as-prepared EP/nano-SiO2 composite coatings sliding against steel in a ball-on-plate contact configuration under unlubricated condition was evaluated. Particularly, the effect of coating composition on the friction and wear behavior of the composite coatings was highlighted in relation to their microstructure and worn surface morphology examined by means of scanning electron microscopy. Results indicate that EP/nano-SiO2 composite coatings have a higher surface roughness and water contact angle than EP coating. The EP-SiO2 coatings doped with a proper amount of hydrophilic SiO2 nanoparticles show lower friction coefficient than EP coating. However, the introduction of surface-capped nanosilica as the filler results in inconsistent change in the friction coefficient and wear rate of the filled EP-matrix composites; and it needs further study to achieve well balanced friction-reducing and antiwear abilities of the composite coatings for tribological applications.

  19. Evaluation of the efficiency of radioactive decontamination for alkyd and epoxy-urethane coating systems

    NASA Astrophysics Data System (ADS)

    Jevremović, Milutin; Milošević, Bratislav; Lazarević, Nataša

    2010-01-01

    This article presents experimental results obtained by the investigation of the efficiency of radioactive decontamination of a metal surface with alkyd and epoxy-urethane coating systems, which are used for the painting of military equipment. During the evaluation of the efficiency of decontamination, the impact of contaminants on the coating was not examined but the amount of contaminants residual after decontamination was, and was determined by activity measurements of the surface. The samples for testing were painted aluminum plates contaminated by liquid solutions of radioactive isotopes 60Co, 133Ba, 152Eu and 241Am (A=12297.91 Bq/ml). Decontamination of contaminated samples was performed with 0.5% detergent solution on the basis of synthetic surfactants. The activity measurements of samples were conducted using gamma spectroscopy system with a high-resolution high-purity germanium (HPGe) detector of relative efficiency of 50% at 60Co (1.33 MeV). The degree of removal of the radioactivity on the samples was observed as an indicator of the efficiency of decontamination. A comparison of the results is presented in relation to the retention time of the contamination on the surface coating, which is an important factor for the efficiency of decontamination. The samples with an alkyd coating system showed better efficiency of decontamination than the samples with the epoxy-urethane coating system, although the coatings based on epoxy and urethane resin were superior in relation to the alkyd in terms of protection, decorative characteristics and chemical resistance. The difference in the efficiency of decontamination for the examined coatings increases almost linearly in relation to the retention time of the contaminants in the coating.

  20. Evaluation of atomic oxygen resistant protective coatings for fiberglass-epoxy composites in LEO

    NASA Technical Reports Server (NTRS)

    Rutledge, Sharon K.; Paulsen, Phillip E.; Brady, Joyce A.

    1989-01-01

    Fiberglass-epoxy composite masts are the prime structural members for the Space Station Freedom solar array. At the altitude where Space Station Freedom will operate, atomic oxygen atoms are the most predominant species. Atomic oxygen is highly reactive and has been shown to oxidize organic and some metallic materials. Tests with random and directed atomic oxygen exposure have shown that the epoxy is removed from the composite exposing brittle glass fibers which could be easily removed from the surface where they could contaminate Space Station Freedom Systems. Protection or fiber containment systems; inorganic based paints, aluminum braid, and a metal coating; were evaluated for resistance to atomic oxygen, vacuum ultraviolet radiation, thermal cycling, and mechanical flexing. All appeared to protect well against atomic oxygen and provide fiber containment except for the single aluminum braid covering. UV radiation resistance was acceptable and in general, thermal cycling and flexure had little to no effect on the mass loss rate for most coatings.

  1. Mechanical and anticorrosive properties of graphene/epoxy resin composites coating prepared by in-situ method.

    PubMed

    Zhang, Zhiyi; Zhang, Wenhui; Li, Diansen; Sun, Youyi; Wang, Zhuo; Hou, Chunling; Chen, Lu; Cao, Yang; Liu, Yaqing

    2015-01-01

    The graphene nanosheets-based epoxy resin coating (0, 0.1, 0.4 and 0.7 wt %) was prepared by a situ-synthesis method. The effect of polyvinylpyrrolidone/reduced graphene oxide (PVP-rGO) on mechanical and thermal properties of epoxy resin coating was investigated using nanoindentation technique and thermogravimetric analysis, respectively. A significant enhancement (ca. 213% and 73 °C) in the Young modulus and thermal stability of epoxy resin coating was obtained at a loading of 0.7 wt %, respectively. Furthermore, the erosion resistance of graphene nanosheets-based epoxy resin coating was investigated by electrochemical measurement. The results showed also that the Rrcco (ca. 0.3 mm/year) of graphene nanosheets-based epoxy resin coating was far lower than neat epoxy resin (1.3 mm/year). Thus, this approach provides a novel route for improving erosion resistance and mechanical-thermal stability of polymers coating, which is expected to be used in mechanical-thermal-corrosion coupling environments.

  2. Mechanical and Anticorrosive Properties of Graphene/Epoxy Resin Composites Coating Prepared by in-Situ Method

    PubMed Central

    Zhang, Zhiyi; Zhang, Wenhui; Li, Diansen; Sun, Youyi; Wang, Zhuo; Hou, Chunling; Chen, Lu; Cao, Yang; Liu, Yaqing

    2015-01-01

    The graphene nanosheets-based epoxy resin coating (0, 0.1, 0.4 and 0.7 wt %) was prepared by a situ-synthesis method. The effect of polyvinylpyrrolidone/reduced graphene oxide (PVP-rGO) on mechanical and thermal properties of epoxy resin coating was investigated using nanoindentation technique and thermogravimetric analysis, respectively. A significant enhancement (ca. 213% and 73 °C) in the Young modulus and thermal stability of epoxy resin coating was obtained at a loading of 0.7 wt %, respectively. Furthermore, the erosion resistance of graphene nanosheets-based epoxy resin coating was investigated by electrochemical measurement. The results showed also that the Rrcco (ca. 0.3 mm/year) of graphene nanosheets-based epoxy resin coating was far lower than neat epoxy resin (1.3 mm/year). Thus, this approach provides a novel route for improving erosion resistance and mechanical-thermal stability of polymers coating, which is expected to be used in mechanical-thermal-corrosion coupling environments. PMID:25608656

  3. Mechanical and anticorrosive properties of graphene/epoxy resin composites coating prepared by in-situ method.

    PubMed

    Zhang, Zhiyi; Zhang, Wenhui; Li, Diansen; Sun, Youyi; Wang, Zhuo; Hou, Chunling; Chen, Lu; Cao, Yang; Liu, Yaqing

    2015-01-01

    The graphene nanosheets-based epoxy resin coating (0, 0.1, 0.4 and 0.7 wt %) was prepared by a situ-synthesis method. The effect of polyvinylpyrrolidone/reduced graphene oxide (PVP-rGO) on mechanical and thermal properties of epoxy resin coating was investigated using nanoindentation technique and thermogravimetric analysis, respectively. A significant enhancement (ca. 213% and 73 °C) in the Young modulus and thermal stability of epoxy resin coating was obtained at a loading of 0.7 wt %, respectively. Furthermore, the erosion resistance of graphene nanosheets-based epoxy resin coating was investigated by electrochemical measurement. The results showed also that the Rrcco (ca. 0.3 mm/year) of graphene nanosheets-based epoxy resin coating was far lower than neat epoxy resin (1.3 mm/year). Thus, this approach provides a novel route for improving erosion resistance and mechanical-thermal stability of polymers coating, which is expected to be used in mechanical-thermal-corrosion coupling environments. PMID:25608656

  4. New epoxy/episulfide resin system for electronic and coating applications: Curing mechanisms and properties

    NASA Astrophysics Data System (ADS)

    Tsuchida, Katsuyuki

    This work involves research on a new resin system useful for printed circuit board and protective coating applications. The system provides excellent adhesion to copper and corrosion resistance for copper. The research involved detailed studies of the reaction mechanisms, and correlation of these mechanisms with the observed properties. The epoxy/episulfide system, when used with a dicyandiamide (DICY) curing agent, exhibits better adhesion to copper substrate, a better pot life and prepreg storage life, a lower thermal expansion coefficient, a lower heat of reaction, a lower degradation temperature, and higher water absorption as compared with the standard epoxy system. From model compound studies, the sulfur of the opened episulfide ring reacts with copper, resulting in a durable bond between the copper and matrix resin even after water boiling. Since the S- formed by the reaction of the episulfide with the curing agent easily reacts with both the episulfide and the epoxy, a C-S-C bond is formed and more unreacted curing agent remains as compared to the standard epoxy system. The new bond formation causes a lower thermal expansion coefficient and somewhat lower degradation temperature. The unreacted curing agent causes slightly higher water absorption. Since the episulfide ring has less stress than the epoxy ring the epoxy/episulfide system shows lower heat of reaction, i.e., a lower exotherm. and lower shrinkage. The epoxy/episuffide system, when used with a polyamide curing agent, exhibits better corrosion protection for copper substrates, a lower thermal expansion coefficient and a lower degradation temperature. From model compound studies, the curing reactions are changed by changing curing temperature and the presence of copper: the episulfide homopolymerization and the S--epoxy reactions increase in the case of room temperature curing or in the presence of copper. In the presence of copper, the sulfur of the episulfide also reacts with copper, although the

  5. Application of Epoxy Based Coating Instacote on Waste Tank Tops

    SciTech Connect

    Pike, J.A.

    1998-03-18

    This evaluation examines the compatibility of coating Instacote with existing High-Level Waste facilities and safety practices. No significant incompatibilities are identified. The following actions need to be completed as indicated when applying Instacote on waste tank tops:(1) Prior to application in ITP facilities, the final product should be tested for chemical resistance to sodium tetraphenylborate solutions or sodium titanate slurries.(2) Any waste contaminated with Part A or B that can not be removed by the vendor such as for radiological contamination, HLW must hold the waste until HLW completes a formal assessment of the waste, disposal criteria, and impact.(3) Prior to the start of any application of the coating, each riser needs to be evaluated for masking and masking applied if needed.(4) At the conclusion of an application actual total weight of material applied to a waste tank needs to documented and sent to the tank top loading files for reference purposes.(5) Verify that the final product contains less than 250 ppm chloride.

  6. Spray-Coated Halloysite-Epoxy Composites: A Means To Create Mechanically Robust, Vertically Aligned Nanotube Composites.

    PubMed

    Song, Kenan; Polak, Roberta; Chen, Dayong; Rubner, Michael F; Cohen, Robert E; Askar, Khalid A

    2016-08-10

    Halloysite nanotube-filled epoxy composites were fabricated using spray-coating methods. The halloysite nanotubes (HNTs) were aligned by the hydrodynamic flow conditions at the spray nozzle, and the polymer viscosity helped to preserve this preferential orientation in the final coatings on the target substrates. Electron microscopy demonstrated a consistent trend of higher orientation degree in the nanocomposite coatings as viscosity increased. The nanoindentation mechanical performances of these coatings were studied using a Hysitron TriboIndenter device. Composites showed improvements up to ∼50% in modulus and ∼100% in hardness as compared to pure epoxy, and the largest improvements in mechanical performance correlated with higher alignment of HNTs along the plane-normal direction. Achieving this nanotube alignment using a simple spray-coating method suggests potential for large-scale production of multifunctional anisotropic nanocomposite coatings on a variety of rigid and deformable substrates. PMID:27428814

  7. Effect of film thickness and filler properties on sulphuric acid permeation in various commercially available epoxy mortar coatings.

    PubMed

    Valix, M; Mineyama, H; Chen, C; Cheung, W H; Shi, J; Bustamante, H

    2011-01-01

    The performance of various commercially available epoxy mortar coatings was compared by measuring their sulphuric acid diffusivity. Apparent diffusivities, which were measured gravimetrically, were found to be dependent on coating tortuosity. In composite materials like epoxy mortars, the tortuosity was determined by filler properties and polymer alignment. Tortuosity was found to depend on the filler size, their dispersion, filler aspect ratio and concentration. The order and greater alignment of polymer aggregates, which characterises thinner coatings effects higher tortuosity and thus lower permeabilities. The result is that sulphuric acid diffusivities were observed to increase with coating thickness, which challenges the notion that greater coating thicknesses provide greater protection or environmental barrier. The effect of film thickness and filler properties observed in this study has significant implications to the current selection of coatings and sewer protection.

  8. Vacuum fusion bonded glass plates having microstructures thereon

    DOEpatents

    Swierkowski, Steve P.; Davidson, James C.; Balch, Joseph W.

    2001-01-01

    An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn. The apparatus and method may be used to fabricate microcapillary arrays for chemical electrophoresis; for example, any apparatus using a network of microfluidic channels embedded between plates of glass or similar moderate melting point substrates with a gradual softening point curve, or for assembly of glass-based substrates onto larger substrates, such as in flat panel display systems.

  9. Leveling coatings for reducing the atomic oxygen defect density in protected graphite fiber epoxy composites

    NASA Technical Reports Server (NTRS)

    Jaworske, D. A.; Degroh, Kim K.; Podojil, G.; Mccollum, T.; Anzic, J.

    1992-01-01

    Pinholes or other defect sites in a protective oxide coating provide pathways for atomic oxygen in low Earth orbit to reach underlying material. One concept of enhancing the lifetime of materials in low Earth orbit is to apply a leveling coating to the material prior to applying any reflective and protective coatings. Using a surface tension leveling coating concept, a low viscosity epoxy was applied to the surface of several composite coupons. A protective layer of 1000 A of SiO2 was deposited on top of the leveling coating, and the coupons were exposed to an atomic oxygen environment in a plasma asher. Pinhole populations per unit area were estimated by counting the number of undercut sites observed by scanning electron microscopy. Defect density values of 180,000 defects/sq cm were reduced to about 1000 defects/sq cm as a result of the applied leveling coating. These improvements occur at a mass penalty of about 2.5 mg/sq cm.

  10. Leveling coatings for reducing the atomic oxygen defect density in protected graphite fiber epoxy composites

    NASA Technical Reports Server (NTRS)

    Jaworske, D. A.; Degroh, K. K.; Podojil, G.; Mccollum, T.; Anzic, J.

    1992-01-01

    Pinholes or other defect sites in a protective oxide coating provide pathways for atomic oxygen in low Earth orbit to reach underlying material. One concept for enhancing the lifetime of materials in low Earth orbits is to apply a leveling coating to the material prior to applying any reflective and protective coatings. Using a surface tension leveling coating concept, a low viscosity epoxy was applied to the surface of several composite coupons. A protective layer of 1000 A of SiO2 was deposited on top of the leveling coating, and the coupons were exposed to an atomic oxygen environment in a plasma asher. Pinhole populations per unit area were estimated by counting the number of undercut sites observed by scanning electron microscopy. Defect density values of 180,000 defects/sq cm were reduced to about 1000 defects/sq cm as a result of the applied leveling coating. These improvements occur at a mass penalty of about 2.5 mg/sq cm.

  11. Carbon Fiber—Vinyl Ester Interfacial Adhesion Improvement by the Use of an Epoxy Coating

    NASA Astrophysics Data System (ADS)

    Vautard, Frederic; Xu, Lanhong; Drzal, Lawrence T.

    With the use of composites expanding into larger structural applications, vinyl ester matrices which are not dependent on an autoclave cure and are more environmentally resistant to water absorption are being investigated. The degree of adhesion between the fiber and matrix has been recognized to be a critical factor in determining the performance of fiber-reinforced composites. The mechanical properties of carbon fiber-vinyl ester composites are low compared to carbon fiber-epoxy composites, partly because of lower interfacial adhesion. The origins of this limitation were investigated. The influence of preferential adsorption of the matrix constituents on the interfacial adhesion was not significant. However, the high cure volume shrinkage was found to be an important factor. An engineered interphase consisting of a partially cross-linked epoxy sizing that could chemically bond to the carbon fiber and form an interpenetrating network with the vinyl ester matrix was found to sharply improve the interfacial adhesion. The mechanisms involved in that improvement were investigated. The diffusion of styrene in the epoxy coating decreased the residual stress induced by the volume shrinkage of the vinyl ester matrix. The optimal value of the thickness was found to be a dominant factor in increasing the value of the interfacial shear strength according to a 2D non-linear finite element model.

  12. Sticky superhydrophobic filter paper developed by dip-coating of fluorinated waterborne epoxy emulsion

    NASA Astrophysics Data System (ADS)

    Huang, Xiangxuan; Wen, Xiufang; Cheng, Jiang; Yang, Zhuoru

    2012-09-01

    A superhydrophobic and superoleophilic coating for oil filter paper was synthesized based on waterborne bisphenol-A novolac epoxy emulsion. The benzoic acid (BA) and maleic anhydride (MA) were used as modification agents to give the epoxy resin hydrophilic groups (carboxyl) and Cdbnd C double bonds. And the fluorinated waterborne epoxy emulsion was prepared by free radical solution polymerization of dodecafluoroheptyl methacrylate (DFMA) monomer. The covalent bound low free energy fluorinated chains in the monomer reduce the surface energy of solidification polymers sufficiently to give rise to superhydrophobic behavior while conserving superoleophilicity. Surfaces prepared show a sticky property, which exhibits a static water contact angle of 152° for a 5 μL droplet that does not slid off even when the sample is held upside down. This synthetic emulsion is simple and convenient as impregnating agent for filter paper, which can be considered as a suitable candidate for various substrates such as cotton textiles, E-glass and artificial fiber, and so on.

  13. The adhesion performance of epoxy coating on AA6063 treated in Ti/Zr/V based solution

    NASA Astrophysics Data System (ADS)

    Zhu, Wen; Li, Wenfang; Mu, Songlin; Yang, Yunyu; Zuo, Xi

    2016-10-01

    An environment-friendly titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating was prepared on aluminum alloy 6063 (AA6063). The epoxy powder coatings were applied on the AA6063 samples with/without Ti/Zr/V conversion coatings via electrostatic spraying. The morphology and composition of the conversion coating were studied by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS), respectively. The surface free energy components of AA6063 samples were measured by a static contact angle measuring device with Owens method. The adhesion properties of the epoxy coating on AA6063 treated with different conversion times were evaluated using a pull-off tester. The Ti/Zr/V conversion coating was mainly composed of metal oxide (TiO2, ZrO2, V2O5, Al2O3, etc.), metal fluoride (ZrF4, AlF3, etc.) and metal organic complex. The formation time of this conversion coating was reduced to 50 s. After such surface treatment, the samples' surface roughness was increased and the contact angle with water was decreased. Both the surface free energy and the work of adhesion were increased. The adhesion strength between the epoxy coating and AA6063 was enhanced significantly.

  14. Space environmental effects on LDEF composites: A leading edge coated graphite epoxy panel

    NASA Technical Reports Server (NTRS)

    George, Pete E.; Dursch, Harry W.; Hill, Sylvester G.

    1993-01-01

    The electronics module cover for the leading edge (Row D 9) experiment M0003-8 was fabricated from T300 graphite/934 epoxy unidirectional prepreg tape in a (O(sub 2), +/- 45, O(sub 2), +/- 45, 90, 0)(sub s) layup. This 11.75 in x 16.75 in panel was covered with thermal control coatings in three of the four quadrants with the fourth quadrant uncoated. The composite panel experienced different thermal cycling extremes in each quadrant due to the different optical properties of the coatings and bare composite. The panel also experienced ultraviolet (UV) and atomic oxygen (AO) attack as well as micrometeoroid and space debris impacts. An AO reactivity of 0.99 x 10(exp -24) cm(sup 3)/atom was calculated for the bare composite based on thickness loss. The white urethane thermal control coatings (A276 and BMS 1060) prevented AO attack of the composite substrate. However, the black urethane thermal control coating (Z306) was severely eroded by AO, allowing some AO attack of the composite substrate. An interesting banding pattern on the AO eroded bare composite surface was investigated and found to match the dimensions of the graphite fiber tow widths as prepregged. Also, erosion depths were greater in the darker bands. Five micrometeoroid/space debris impacts were cross sectioned to investigate possible structural damage as well as impact/AO interactions. Local crushing and delaminations were found to some extent in all of the impacts. No signs of coating undercutting were observed despite the extensive AO erosion patterns seen in the exposed composite material at the impact sites. An extensive microcrack study was performed on the panel along with modeling of the thermal environment to estimate temperature extremes and thermal shock. The white coated composite substrate displayed almost no microcracking while the black coated and bare composite showed extensive microcracking. Significant AO erosion was seen in many of the cracks in the bare composite.

  15. Effect of addition of Ag nano powder on mechanical properties of epoxy/polyaminoamide adduct coatings filled with conducting polymer

    SciTech Connect

    Samad, Ubair Abdus; Khan, Rawaiz; Alam, Mohammad Asif; Al-Othman, Othman Y.; Al-Zahrani, Saeed M.

    2015-05-22

    In this study the effect of Ag Nano powder on mechanical properties of epoxy coatings filled with optimized ratio of conducting polymers (Polyaniline and Polyppyrole) was evaluated. Bisphenol A diglycidyl ether epoxy resin (DGEBA) along with polyaminoamide adduct (ARADUR 3282-1 BD) is used as curing agent under optimized stoichiometry values. Curing is performed at room temperature with different percentages of Nano filler. Glass and steel panels were used as coating substrate. Bird applicator was used to coat the samples in order to obtain thin film with wet film thickness (WFT) of about 70-90 µm. The samples were kept in dust free environment for about 7 days at room temperature for complete curing. The coated steel panels were used to evaluate the mechanical properties of coating such as hardness, scratch and impact tests whereas coated glass panels were used for measuring pendulum hardness of the coatings. To check the dispersion and morphology of Nano filler in epoxy matrix scanning electron microscopy (SEM) was used in addition Nano indentation was also performed to observe the effect of Nano filler on modulus of elasticity and hardness at Nano scale.

  16. Effect of addition of Ag nano powder on mechanical properties of epoxy/polyaminoamide adduct coatings filled with conducting polymer

    NASA Astrophysics Data System (ADS)

    Samad, Ubair Abdus; Khan, Rawaiz; Alam, Mohammad Asif; Al-Othman, Othman Y.; Al-Zahrani, Saeed M.

    2015-05-01

    In this study the effect of Ag Nano powder on mechanical properties of epoxy coatings filled with optimized ratio of conducting polymers (Polyaniline and Polyppyrole) was evaluated. Bisphenol A diglycidyl ether epoxy resin (DGEBA) along with polyaminoamide adduct (ARADUR 3282-1 BD) is used as curing agent under optimized stoichiometry values. Curing is performed at room temperature with different percentages of Nano filler. Glass and steel panels were used as coating substrate. Bird applicator was used to coat the samples in order to obtain thin film with wet film thickness (WFT) of about 70-90 µm. The samples were kept in dust free environment for about 7 days at room temperature for complete curing. The coated steel panels were used to evaluate the mechanical properties of coating such as hardness, scratch and impact tests whereas coated glass panels were used for measuring pendulum hardness of the coatings. To check the dispersion and morphology of Nano filler in epoxy matrix scanning electron microscopy (SEM) was used in addition Nano indentation was also performed to observe the effect of Nano filler on modulus of elasticity and hardness at Nano scale.

  17. Adhesion enhancement of Al coatings on carbon/epoxy composite surfaces by atmospheric plasma

    NASA Astrophysics Data System (ADS)

    Coulon, J. F.; Tournerie, N.; Maillard, H.

    2013-10-01

    Adhesion strengths between aluminium thin film coatings and manufactured carbon/epoxy composite surfaces were measured by assessing fracture tensile strengths using pull-off tests. The effect of the substrate roughness (nm to μm) of these composite surfaces on adhesion was studied by examining the surface free energies and adhesion strengths. The adhesion strengths of the coatings varied significantly. To improve the coating adhesion, each composite surface was treated with atmospheric plasma prior to deposition, which resulted in an increase in the surface free energy from approximately 40 mJ/m2 to 70 mJ/m2 because the plasma pretreatment led to the formation of hydrophilic Csbnd O and Cdbnd O bonds on the composite surfaces, as demonstrated by X-ray photoelectron spectroscopy analyses. The adhesion strengths of the coatings were enhanced for all surface roughnesses studied. In our study, the effect of mechanical adhesion due to roughness was separated from the effect of modifying the chemical bonds with plasma activation. The adhesion ability of the pure resin was relatively weak. Increasing the surface roughness largely improved the adhesion of the resin surface. Plasma treatment of the pure resin also increased the surface adhesion. Our study shows that plasma activation effectively enhances the adhesion of manufactured composites, even when the surface roughness is on the order of microns. The ageing of the surface activation was also investigated, and the results demonstrate that atmospheric plasma has potential for use in the pretreatment of composite materials.

  18. Effect of titania particles on the microstructure and properties of the epoxy resin coatings on sintered NdFeB permanent magnets

    NASA Astrophysics Data System (ADS)

    Xu, J. L.; Huang, Z. X.; Luo, J. M.; Zhong, Z. C.

    2014-04-01

    The nanometer titania particles enhanced epoxy resin composite coatings were prepared on the sintered NdFeB permanent magnets by cathodic electrophoretic deposition. The effects of titania particle concentrations on the microstructure and properties of the epoxy coatings were investigated by surface and cross-sectional morphologies observation, surface roughness and microhardness measurement, H2SO4 solution immersion test, neutral salt spray test and magnetic properties measurement. The results showed that the thickness of epoxy coatings with and without the titania particles addition was about 40 μm. The titania particles could be uniformly dispersed and embedded in the epoxy matrix if the titania particles concentration was lower than 40 g/l. With increasing titania particle concentrations, the number of the particles embedded in the epoxy matrix increased and the surface roughness and microhardness of the composite coatings increased. At the same time, the weight loss of the coated samples immersed in H2SO4 solution decreased and the neutral salt spray time of the coated samples prolonged. It could be concluded that the titania particles did not change the thickness of the epoxy coatings and did not deteriorate the magnetic properties of NdFeB substrates, but could greatly improve the microhardness and corrosion resistance of the epoxy coatings.

  19. Production of carbon nano-tubes via CCVD method and their corrosion protection performance in epoxy based coatings

    NASA Astrophysics Data System (ADS)

    Raza, M. A.; Ghauri, F. A.; Awan, M. S.; Farooq, A.; Ahmad, R.

    2016-08-01

    Good yield of carbon products was obtained by catalytic chemical vapor deposition (CCVD) technique using 100-500mg of ferrocene catalyst at temperature of 900 °C and acetylene flow rate of 150-200cc/min. The effects of amount of ferrocene, temperature and hydrocarbons precursors on the yield of carbon nanomaterial's was calculated and characterized by X-ray diffraction (XRD), scanning electron microscope (SEM) andenergy- dispersive X-ray spectroscopy (EDS). Good yield of carbon nanomaterials primarily consisted of carbon nanotubes (CNTs) and carbon nanoparticles was obtained. CNTs obtained after purification were dispersed in epoxy resin to produce composite coatings which were coated on stainless steel 316L. The coated stainless steel samples’ corrosion behavior was studied using open circuit potential (OCP), cyclic polarization and electrochemical impedance spectroscopy (EIS) techniques. Results showed that epoxy coating containing 4 wt. % of CNTs offered improved corrosion resistance to stainless steel.

  20. Corrosion Protection Performance of Nano-SiO2/Epoxy Composite Coatings in Acidic Desulfurized Flue Gas Condensates

    NASA Astrophysics Data System (ADS)

    Wang, Z. B.; Wang, Z. Y.; Hu, H. X.; Liu, C. B.; Zheng, Y. G.

    2016-09-01

    Five kinds of nano-SiO2/epoxy composite coatings were prepared on mild steels, and their corrosion protection performance was evaluated at room temperature (RT) and 50 °C (HT) using electrochemical methods combined with scanning electron microscopy (SEM). The effects of preparation and sealing processes on the corrosion protection performance of epoxy coatings were specially focused on. The results showed that it was favorable for the corrosion protection and durable performance to add the modified nano-SiO2 during rather than after the synthesis of epoxy coatings. Furthermore, the employment of sealer varnish also had beneficial effects. The two better coatings still exhibited higher impedance values even after immersion tests for up to 1000 h at RT and 500 h at HT. SEM revealed that the improvement of corrosion protection performance mainly resulted from the enhancement of coating density. Moreover, the evolution of electrochemical behavior of the two better coatings with immersion time was also discussed by means of fitting the electrochemical impedance spectroscopy results using equivalent circuits with different physical meanings.

  1. Corrosion Protection Performance of Nano-SiO2/Epoxy Composite Coatings in Acidic Desulfurized Flue Gas Condensates

    NASA Astrophysics Data System (ADS)

    Wang, Z. B.; Wang, Z. Y.; Hu, H. X.; Liu, C. B.; Zheng, Y. G.

    2016-07-01

    Five kinds of nano-SiO2/epoxy composite coatings were prepared on mild steels, and their corrosion protection performance was evaluated at room temperature (RT) and 50 °C (HT) using electrochemical methods combined with scanning electron microscopy (SEM). The effects of preparation and sealing processes on the corrosion protection performance of epoxy coatings were specially focused on. The results showed that it was favorable for the corrosion protection and durable performance to add the modified nano-SiO2 during rather than after the synthesis of epoxy coatings. Furthermore, the employment of sealer varnish also had beneficial effects. The two better coatings still exhibited higher impedance values even after immersion tests for up to 1000 h at RT and 500 h at HT. SEM revealed that the improvement of corrosion protection performance mainly resulted from the enhancement of coating density. Moreover, the evolution of electrochemical behavior of the two better coatings with immersion time was also discussed by means of fitting the electrochemical impedance spectroscopy results using equivalent circuits with different physical meanings.

  2. Size and core content optimization of epoxy nanocapsules by response surface methodology for use in self-healing coatings

    NASA Astrophysics Data System (ADS)

    Khoee, Sepideh; Hosein Payandeh, Seyed; Jafarzadeh, Parinaz; Asadi, Hamed

    2016-08-01

    A model is provided to estimate the effect of different factors on the synthesis of nanocapsules containing epoxy resin. Producing nanocapsules with different sizes and core-contents for different applications is made possible by using this model. The three parameters that have the most important effect on the properties of the nanocapsules: the surfactant concentration, agitation rate and sonication time are selected and the response surface methodology is used to determine the effect of these parameters on the nanocapsule size and core content. These parameters are modified to prepare nanoparticles with a high core content (68.7%) and small size (165 nm). The nanocapsules were stable up to 150 °C and these properties have made them applicable for future use in self-healing coatings and composites. The modified epoxy nanocapsules were mixed with amine-filled nanocapsules and were incorporated in an epoxy coating. This coating was scratched and kept in a corrosive environment and even after 30 days it still showed a high corrosion resistance, proving that the nanocapsules were able to successfully heal the scratches in the coating. After 30 days of immersion in 3.5 wt% NaCl environment, the corrosion resistance of the coating with healing particles was 38 times higher than the pure coating.

  3. Self-assembled epoxy-modified polymer coating on a poly(dimethylsiloxane) microchip for EOF inhibition and biopolymers separation.

    PubMed

    Wu, Dapeng; Qin, Jianhua; Lin, Bingcheng

    2007-11-01

    A straightforward approach to generate a stable and protein-resistant poly(dimethylsiloxane) (PDMS) surface using self-assembled hydrophilic polymers is demonstrated in this work. Epoxy-modified polymers were directly adsorbed from aqueous solution onto plasma oxidized PDMS based on H-bond interaction, and epoxies of polymer and silanols on oxidized PDMS surface were crosslinked by heating at 110 degrees C. The coating process could be completed within half hour. Poly(dimethylacrylamide-co-glycidyl methacrylate) (PDMA-co-GMA), poly(vinyl pyrrolidone)-g-glycidyl methacrylate (PVP-g-GMA) and poly(vinyl alcohol)-g-glycidyl methacrylate (PVA-g-GMA) (D. P. Wu, B. X. Zhao, Z. P. Dai, J. H. Qin and B. C. Lin, Lab Chip, 2006, 6, 942) were employed as examples here. Unlike PDMA, PVP, and PVA themselves, these epoxy-modified hydrophilic polymers could be directly used as static surface coatings on oxidized PDMS, and inhibited electroosmotic flow (EOF) within pH 3-11. It was also found that hard baking of PDMS at 150 degrees C for 24 hours before surface coating could greatly retard surface hydrophobicity recovery after oxygen plasma exposure, which strengthened epoxy-modified polymer coatings on oxidized PDMS surface, and resulted in EOF less than 0.2 x 10(-4) cm(2) V(-1) s(-1) (pH 9.0) within two weeks. On epoxy-modified polymer coated PDMS microchips, basic proteins, peptides and DNA fragments could be separated satisfactorily, in which more than 2 x 10(4) plates per 2 cm and less than 3% RSD (>8 runs) for migration time were obtained for lysozyme. PMID:17960276

  4. Processing, properties and applications of composites using powder-coated epoxy towpreg technology

    NASA Technical Reports Server (NTRS)

    Bayha, T. D.; Osborne, P. P.; Thrasher, T. P.; Hartness, J. T.; Johnston, N. J.; Marchello, J. M.; Hugh, M. K.

    1993-01-01

    Composite manufacturing using the current prepregging technology of impregnating liquid resin into three-dimensionally reinforced textile preforms can be a costly and difficult operation. Alternatively, using polymer in the solid form, grinding it into a powder, and then depositing it onto a carbon fiber tow prior to making a textile preform is a viable method for the production of complex textile shapes. The powder-coated towpreg yarn is stable, needs no refrigeration, contains no solvents and is easy to process into various woven and braided preforms for later consolidation into composite structures. NASA's Advanced Composites Technology (ACT) program has provided an avenue for developing the technology by which advanced resins and their powder-coated preforms may be used in aircraft structures. Two-dimensional braiding and weaving studies using powder-coated towpreg have been conducted to determine the effect of resin content, towpreg size and twist on textile composite properties. Studies have been made to customize the towpreg to reduce friction and bulk factor. Processing parameters have been determined for three epoxy resin systems on eight-harness satin fabric, and on more advanced 3-D preform architectures for the downselected resin system. Processing effects and the resultant mechanical properties of these textile composites will be presented and compared.

  5. Assessment of the effects of surface preparation and coatings on the susceptibility of line pipe to stress-corrosion cracking

    SciTech Connect

    Beavers, J.A. )

    1992-02-24

    Objectives were to evaluate susceptibility of pipeline steel to SCC when coated with coal-tar enamel, fusion-bonded epoxy (FBE), and polyethylene tape coatings. The tests included standard cathodic disbondment tests, potential gradients beneath disbonded coatings, electrochemical measurements, and SCC tests. It was concluded that factors affecting relative SCC susceptibility of pipelines with different coatings are the disbonding resistance of the coating and the ability of the coating to pass cathodic protection (CP) current. FBE coated pipelines would be expected to exhibit good SCC resistance, since the FBE coating had high cathodic disbonding resistance and could pass CP current. Grit blasting at levels used at coating mills may be beneficial or detrimental to SCC susceptibility. Excellent correlation was found between th Almen strip deflection and change in SCC threshold stress. It appears to be beneficial to remove as much mill scale as possible, and a white surface finish probably should also be specified. 50 figs, 10 tabs.

  6. Investigation of non-isocyanate urethane functional latexes and carbon nanofiller/epoxy coatings

    NASA Astrophysics Data System (ADS)

    Meng, Lei

    This dissertation consists of two parts. In the first part, a new class of non-isocyanate urethane methacrylates was synthesized and the effect of the new monomers on the urethane functional latex was investigated. The second part focused on a comparison of carbon nanofillers in inorganic/organic epoxy coating system for anticorrosive applications. A new class of non-isocyanate urethane methacrylates (UMAs) monomers was synthesized through an environmentally friendly non-isocyanate pathway. The kinetics of seeded semibatch emulsion polymerization of UMAs with methyl methacrylate (MMA) and butyl acrylate (BA) was monitored. The particle size and morphology were investigated by dynamic light scattering (DLS), ultrasound acoustic attenuation spectroscopy (UAAS) and transmission electron microscopy (TEM). The minimum film formation temperature (MFFT), mechanical and viscoelastic properties were studied. It was found that the emulsion polymerization processes all proceeded via Smith-Ewart control, leading to the uniform morphology and particle size. The glass transition temperature (Tg) and the mechanical properties of poly(MMA/BA/UMA) decreased with the increasing chain length of urethane methacrylate monomers due to the increasing flexibility of side chains. Without the effect of Tg, lower MFFT and improved mechanical properties were observed from urethane functional latexes. The improved mechanical properties were due to the increasing particle interaction by forming hydrogen bonding. Furthermore, the effect of urethane functionality in terms of the polymer composition, the location and the concentration was investigated by the batch, single-stage and two-stage semibatch polymerization of 2-[(butylcarbamoyl)oxy]ethyl methacrylate (BEM) with MMA and BA. The core-shell and homogeneous structures were evaluated by TEM, differential scanning calorimetry (DSC), and solid state nuclear magnetic resonance (SS-NMR). The compositional drift was observed from the batch

  7. Surface modification of ZrO2 nanoparticles with styrene coupling agent and its effect on the corrosion behaviour of epoxy coating

    NASA Astrophysics Data System (ADS)

    Zhao, Xia; Liu, Shuan; Wang, Xiutong; Hou, Baorong

    2014-09-01

    The surface of ZrO2 nanoparticles was modified by styrene coupling grafting method to improve the dispersion and interaction of the nanoparticles with the epoxy coating in which the modified ZrO2 nanoparticles were used as an additive. The grafting performance and microstructure of the nano-ZrO2/epoxy coating were analyzed by Fourier transformation infrared spectroscopy, X-ray diffraction, and scanning electron microscopy. The corrosion behavior of the nano-ZrO2/epoxy coating on mild steel was evaluated in neutral 3.5 wt% NaCl solution using electrochemical impedance spectroscopy (EIS). Both the coating capacitance and coating resistance fitted by the equivalent circuit from EIS were used to evaluate the protective performance of the coating towards the mild steel. The results show a superior stability and efficient corrosion protection by the modified ZrO2 nanoparticles. The epoxy coating containing 2 wt% modified ZrO2 nanoparticles exhibited the best corrosion performance among all the coating specimens. This research may provide an insight into the protection of mild steel using modified epoxy coatings.

  8. Fire-retardant coatings based on organic bromine/phenoxy or brominated epoxy systems

    SciTech Connect

    Hoffman, D.M.; Chiu, Ing L.

    1989-06-01

    Thin phenoxy and brominated epoxy/curing agent films were prepared by solvent casting on Mylar and Kapton. Thicknesses were approximated assuming volume additivity. Important parameters were uniformity of thickness, distribution of the bromine-containing fire retardant, adhesion to carrier substrate (either Mylar or Kapton), and uniformity of the coating, i.e., absence of pinholes, blush, blistering, etc. Wetting behavior was modified using fluoro, silicone or polyurea surfactants. Several solvent systems were examined and a ternary solvent system was ultimately used. Distribution of fire-retardant bromine was analyzed using electron microprobe, x-ray fluorescence and wet chemical methods. Significant discrepancies in the /mu/m-scale analyses of the microprobe measurements have not been resolved. Some of the brominated fire retardants were insoluble in the resin systems and the phase separation was immediately obvious. Similarly, some of the crystallizable epoxies could not be cast easily into homogeneous, amorphous films. Castings were made on a standard 8'' /times/ 10'' aluminum vacuum plate polished with jeweler's rouge prior to every casting. Solvent was removed in a forced air or vacuum oven. Removal and/or curing was accelerated with temperature. The fire-retardant bromine was required to be stable in alcohol/salt solutions. Final formulation used after a significant amount of testing was phenoxy resin PKHC in a ternary solvent system composed of methylethyl ketone, cellosolve acetate and toluene. Tetrabromobisphenol A was used as the flame retardant with FC-430 as surfactant. The dying schedule was 30 minutes at 150/degree/C. 4 refs., 6 figs., 3 tabs.

  9. A Robust Epoxy Resins @ Stearic Acid-Mg(OH)2 Micronanosheet Superhydrophobic Omnipotent Protective Coating for Real-Life Applications.

    PubMed

    Si, Yifan; Guo, Zhiguang; Liu, Weimin

    2016-06-29

    Superhydrophobic coating has extremely high application value and practicability. However, some difficult problems such as weak mechanical strength, the need for expensive toxic reagents, and a complex preparation process are all hard to avoid, and these problems have impeded the superhydrophobic coating's real-life application for a long time. Here, we demonstrate one kind of omnipotent epoxy resins @ stearic acid-Mg(OH)2 superhydrophobic coating via a simple antideposition route and one-step superhydrophobization process. The whole preparation process is facile, and expensive toxic reagents needed. This omnipotent coating can be applied on any solid substrate with great waterproof ability, excellent mechanical stability, and chemical durability, which can be stored in a realistic environment for more than 1 month. More significantly, this superhydrophobic coating also has four protective abilities, antifouling, anticorrosion, anti-icing, and flame-retardancy, to cope with a variety of possible extreme natural environments. Therefore, this omnipotent epoxy resins @ stearic acid-Mg(OH)2 superhydrophobic coating not only satisfies real-life need but also has great application potential in many respects.

  10. A Robust Epoxy Resins @ Stearic Acid-Mg(OH)2 Micronanosheet Superhydrophobic Omnipotent Protective Coating for Real-Life Applications.

    PubMed

    Si, Yifan; Guo, Zhiguang; Liu, Weimin

    2016-06-29

    Superhydrophobic coating has extremely high application value and practicability. However, some difficult problems such as weak mechanical strength, the need for expensive toxic reagents, and a complex preparation process are all hard to avoid, and these problems have impeded the superhydrophobic coating's real-life application for a long time. Here, we demonstrate one kind of omnipotent epoxy resins @ stearic acid-Mg(OH)2 superhydrophobic coating via a simple antideposition route and one-step superhydrophobization process. The whole preparation process is facile, and expensive toxic reagents needed. This omnipotent coating can be applied on any solid substrate with great waterproof ability, excellent mechanical stability, and chemical durability, which can be stored in a realistic environment for more than 1 month. More significantly, this superhydrophobic coating also has four protective abilities, antifouling, anticorrosion, anti-icing, and flame-retardancy, to cope with a variety of possible extreme natural environments. Therefore, this omnipotent epoxy resins @ stearic acid-Mg(OH)2 superhydrophobic coating not only satisfies real-life need but also has great application potential in many respects. PMID:27265834

  11. Automated multisyringe stir bar sorptive extraction using robust montmorillonite/epoxy-coated stir bars.

    PubMed

    Ghani, Milad; Saraji, Mohammad; Maya, Fernando; Cerdà, Víctor

    2016-05-01

    Herein we present a simple, rapid and low cost strategy for the preparation of robust stir bar coatings based on the combination of montmorillonite with epoxy resin. The composite stir bar was implemented in a novel automated multisyringe stir bar sorptive extraction system (MS-SBSE), and applied to the extraction of four chlorophenols (4-chlorophenol, 2,4-dichlorophenol, 2,4,6-trichlorophenol and pentachlorophenol) as model compounds, followed by high performance liquid chromatography-diode array detection. The different experimental parameters of the MS-SBSE, such as sample volume, selection of the desorption solvent, desorption volume, desorption time, sample solution pH, salt effect and extraction time were studied. Under the optimum conditions, the detection limits were between 0.02 and 0.34μgL(-1). Relative standard deviations (RSD) of the method for the analytes at 10μgL(-1) concentration level ranged from 3.5% to 4.1% (as intra-day RSD) and from 3.9% to 4.3% (as inter-day RSD at 50μgL(-1) concentration level). Batch-to-batch reproducibility for three different stir bars was 4.6-5.1%. The enrichment factors were between 30 and 49. In order to investigate the capability of the developed technique for real sample analysis, well water, wastewater and leachates from a solid waste treatment plant were satisfactorily analyzed.

  12. The effects of addition of poly(vinyl) alcohol (PVA) as a green corrosion inhibitor to the phosphate conversion coating on the anticorrosion and adhesion properties of the epoxy coating on the steel substrate

    NASA Astrophysics Data System (ADS)

    Ramezanzadeh, B.; Vakili, H.; Amini, R.

    2015-02-01

    Steel substrates were chemically treated by room temperature zinc phosphate conversion coating. Poly(vinyl) alcohol (PVA) was added to the phosphate solution as a green corrosion inhibitor. Finally, the epoxy/polyamide coating was applied on the untreated and surface treated steel samples. The effects of PVA on the morphological properties of the phosphate coating were studied by scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS) and contact angle measuring device. The adhesion properties of the epoxy coatings applied on the surface treated samples were investigated by pull-off and cathodic delamination tests. Also, the anticorrosion properties of the epoxy coatings were studied by electrochemical impedance spectroscopy (EIS). Results showed that addition of PVA to the phosphate coating increased the population density of the phosphate crystals and decreased the phosphate grain size. The contact angle of the steel surface treated by Zn-PVA was lower than Zn treated one. The corrosion resistance of the epoxy coating was considerably increased on the steel substrate treated by zinc phosphate conversion coating containing PVA. PVA also enhanced the adhesion properties of the epoxy coating to the steel surface and decreased the cathodic delamination significantly.

  13. Wear-resistant and electromagnetic absorbing behaviors of oleic acid post-modified ferrite-filled epoxy resin composite coating

    NASA Astrophysics Data System (ADS)

    Wang, Wenjie; Zang, Chongguang; Jiao, Qingjie

    2015-03-01

    The post-modified Mn-Zn ferrite was prepared by grafting oleic acid on the surface of Mn-Zn ferrite to inhibit magnetic nanoparticle aggregation. Fourier Transform Infrared (FT-IR) spectroscopy was used to characterize the particle surfaces. The friction and electromagnetic absorbing properties of a thin coating fabricated by dispersing ferrite into epoxy resin (EP) were investigated. The roughness of the coating and water contact angle were measured using the VEECO and water contact angle meter. Friction tests were conducted using a stainless-steel bearing ball and a Rockwell diamond tip, respectively. The complex permittivity and complex permeability of the composite coating were studied in the low frequency (10 MHz-1.5 GHz). Surface modified ferrites are found to improve magnetic particles dispersion in EP resulting in significant compatibility between inorganic and organic materials. Results also indicate that modified ferrite/EP coatings have a lower roughness average value and higher water contact angle than original ferrite/EP coatings. The enhanced tribological properties of the modified ferrite/EP coatings can be seen from the increased coefficient value. The composite coatings with modified ferrite are observed to exhibit better reflection loss compared with the coatings with original ferrite.

  14. The novel silicon-containing epoxy/PEPA phosphate flame retardant for transparent intumescent fire resistant coating

    NASA Astrophysics Data System (ADS)

    Shi, Yanchao; Wang, Guojian

    2016-11-01

    A series of novel silicon-containing epoxy/PEPA phosphate flame retardants (EPPSi) were synthesized by polyphosphoric acid (PPA), caged bicyclic phosphate 1-oxo-4-hydroxymethyl-2,6,7-trioxa-L-phosphabicyclo [2.2.2] octane (PEPA), and different ratios of silicon-containing epoxy 1,1,3,3-tetramethyl-1,3-bis(3-(oxiran-2-ylmethoxy)propyl)disiloxane (TMSEP) to 1,4-butanediol diglycidyl ether (BDE). The chemical structure of EPPSi was confirmed by Fourier transform infrared spectroscopy (FTIR) and 1H nuclear magnetic resonance spectroscopy (1H NMR). Afterwards, the transparent intumescent fire resistant coatings were prepared by mixing EPPSi and melamine formaldehyde resin. The influence of silicon on the fire protection of coatings was intensively investigated by fire protection test, intumescence ratio, scanning electron microscope (SEM), compressive strength test, X-ray photoelectron spectroscopy (XPS), thermogravimetric analysis (TGA) and real-time FTIR. It was found that the fire resistant coatings obtained the best fire protection when the ratio of TMESP/BDE was 20/100, while excessive TMSEP made the fire protection of coatings deceased sharply. The intumescence ratio, compressive strength test and SEM result showed that a synergistic effect existed between phosphorus and silicon, which improved the foam structure and compressive strength of the char layer significantly. XPS result proved the out-migration effect of silicon. The high concentration silicon on surface played an important protecting role for the inner char residue and improved the fire protection of the coatings. TGA result demonstrated that silicon enhanced the thermo-oxidation resistance of coatings efficiently. Furthermore, real-time FTIR revealed the intumescent process of the fire resistant coatings according to the chemical structure changes of char residue.

  15. An investigation of the electrochemical action of the epoxy zinc-rich coatings containing surface modified aluminum nanoparticle

    NASA Astrophysics Data System (ADS)

    Jalili, M.; Rostami, M.; Ramezanzadeh, B.

    2015-02-01

    Aluminum nanoparticle was modified with amino trimethylene phosphonic acid (ATMP). The surface characterization of the nanoparticles was done by X-ray photo electron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and thermal gravimetric analysis. The influence of the replacement of 2 wt% of zinc dust in the standard zinc-rich epoxy coating by nanoparticles on the electrochemical action of the coating was studied by electrochemical impedance spectroscopy (EIS) and salt spray tests. The morphology and phase composition of the zinc rich paints were evaluated by X-ray diffraction (XRD) and filed-emission scanning electron microscopy (FE-SEM). Results showed that the ATMP molecules successfully adsorbed on the surface of Al nanoparticles. Results obtained from salt spray and electrochemical measurements revealed that the addition of surface modified nanoparticles to the zinc rich coating enhanced its galvanic action and corrosion protection properties.

  16. Development of palm oil-based UV-curable epoxy acrylate and urethane acrylate resins for wood coating application

    SciTech Connect

    Tajau, Rida; Mahmood, Mohd Hilmi; Salleh, Mek Zah; Salleh, Nik Ghazali Nik; Ibrahim, Mohammad Izzat; Yunus, Nurulhuda Mohd

    2014-02-12

    The trend of using renewable sources such as palm oil as raw material in radiation curing is growing due to the demand from the market to produce a more environmental friendly product. In this study, the radiation curable process was done using epoxy acrylate and urethane acrylate resins which are known as epoxidised palm olein acrylate (EPOLA) and palm oil based urethane acrylate (POBUA), respectively. The purpose of the study was to investigate curing properties and the application of this UV-curable palm oil resins for wood coating. Furthermore, the properties of palm oil based coatings are compared with the petrochemical-based compound such as ebecryl (EB) i.e. EB264 and EB830. From the experiment done, the resins from petrochemical-based compounds resulted higher degree of crosslinking (up to 80%) than the palm oil based compounds (up to 70%), where the different is around 10-15%. The hardness property from this two type coatings can reached until 50% at the lower percentage of the oligomer. However, the coatings from petrochemical-based have a high scratch resistance as it can withstand at least up to 3.0 Newtons (N) compared to the palm oil-based compounds which are difficult to withstand the load up to 1.0 N. Finally, the test on the rubber wood substrate showed that the coatings containing benzophenone photoinitiator give higher adhesion property and their also showed a higher glosiness property on the glass substrate compared to the coatings containing irgacure-819 photoinitiator. This study showed that the palm oil coatings can be a suitable for the replacement of petrochemicals compound for wood coating. The palm oil coatings can be more competitive in the market if the problems of using high percentage palm oil oligomer can be overcome as the palm oil price is cheap enough.

  17. Development of palm oil-based UV-curable epoxy acrylate and urethane acrylate resins for wood coating application

    NASA Astrophysics Data System (ADS)

    Tajau, Rida; Ibrahim, Mohammad Izzat; Yunus, Nurulhuda Mohd; Mahmood, Mohd Hilmi; Salleh, Mek Zah; Salleh, Nik Ghazali Nik

    2014-02-01

    The trend of using renewable sources such as palm oil as raw material in radiation curing is growing due to the demand from the market to produce a more environmental friendly product. In this study, the radiation curable process was done using epoxy acrylate and urethane acrylate resins which are known as epoxidised palm olein acrylate (EPOLA) and palm oil based urethane acrylate (POBUA), respectively. The purpose of the study was to investigate curing properties and the application of this UV-curable palm oil resins for wood coating. Furthermore, the properties of palm oil based coatings are compared with the petrochemical-based compound such as ebecryl (EB) i.e. EB264 and EB830. From the experiment done, the resins from petrochemical-based compounds resulted higher degree of crosslinking (up to 80%) than the palm oil based compounds (up to 70%), where the different is around 10-15%. The hardness property from this two type coatings can reached until 50% at the lower percentage of the oligomer. However, the coatings from petrochemical-based have a high scratch resistance as it can withstand at least up to 3.0 Newtons (N) compared to the palm oil-based compounds which are difficult to withstand the load up to 1.0 N. Finally, the test on the rubber wood substrate showed that the coatings containing benzophenone photoinitiator give higher adhesion property and their also showed a higher glosiness property on the glass substrate compared to the coatings containing irgacure-819 photoinitiator. This study showed that the palm oil coatings can be a suitable for the replacement of petrochemicals compound for wood coating. The palm oil coatings can be more competitive in the market if the problems of using high percentage palm oil oligomer can be overcome as the palm oil price is cheap enough.

  18. Drinking water contaminants from epoxy resin-coated pipes: A field study.

    PubMed

    Rajasärkkä, Johanna; Pernica, Marek; Kuta, Jan; Lašňák, Jonáš; Šimek, Zdenĕk; Bláha, Luděk

    2016-10-15

    Rehabilitation of aged drinking water pipes is an extensive renovation and increasingly topical in many European cities. Spray-on-lining of drinking water pipes is an alternative cost-effective rehabilitation technology in which the insides of pipes are relined with organic polymer. A commonly used polymer is epoxy resin consisting of monomer bisphenol A (BPA). Leaching of BPA from epoxy lining to drinking water has been a concern among public and authorities. Currently epoxy lining is not recommended in some countries. BPA leaching has been demonstrated in laboratory studies but the behavior and ageing process of epoxy lining in situ is not well known. In this study 6 locations with different age epoxy linings of drinking water pipes done using two distinct technologies were studied. While bisphenol F, 4-n-nonylphenol, and 4-t-octylphenol were rarely found and in trace concentrations, BPA was detected in majority of samples. Pipes lined with the older technology (LSE) leached more BPA than those with more recent technology (DonPro): maxima in cold water were 0.25 μg/L and 10 ng/L, respectively. Incubation of water in pipes 8-10 h prior to sampling increased BPA concentration in cold water 1.1-43-fold. Hot water temperature caused even more BPA leaching - at maximum 23.5 μg/L. The influence of ageing of epoxy lining on BPA leaching on could be shown in case of LSE technology: locations with 8-9 years old lining leached 4-20-fold more BPA compared to a location with 2-year-old lining. Analysis of metals showed that epoxy lining can reduce especially iron concentration in water. No significant burden to water could be shown by the analyzed 72 volatile organic compounds, including epichlorhydrin, precursor used in epoxy resin. Estrogenicity was detected in water samples with the highest BPA loads. Comparable responses of two yeast bioreporters (estrogen receptor α and BPA-targeted) indicated that bisphenol-like compounds were the main cause of estrogenicity

  19. Drinking water contaminants from epoxy resin-coated pipes: A field study.

    PubMed

    Rajasärkkä, Johanna; Pernica, Marek; Kuta, Jan; Lašňák, Jonáš; Šimek, Zdenĕk; Bláha, Luděk

    2016-10-15

    Rehabilitation of aged drinking water pipes is an extensive renovation and increasingly topical in many European cities. Spray-on-lining of drinking water pipes is an alternative cost-effective rehabilitation technology in which the insides of pipes are relined with organic polymer. A commonly used polymer is epoxy resin consisting of monomer bisphenol A (BPA). Leaching of BPA from epoxy lining to drinking water has been a concern among public and authorities. Currently epoxy lining is not recommended in some countries. BPA leaching has been demonstrated in laboratory studies but the behavior and ageing process of epoxy lining in situ is not well known. In this study 6 locations with different age epoxy linings of drinking water pipes done using two distinct technologies were studied. While bisphenol F, 4-n-nonylphenol, and 4-t-octylphenol were rarely found and in trace concentrations, BPA was detected in majority of samples. Pipes lined with the older technology (LSE) leached more BPA than those with more recent technology (DonPro): maxima in cold water were 0.25 μg/L and 10 ng/L, respectively. Incubation of water in pipes 8-10 h prior to sampling increased BPA concentration in cold water 1.1-43-fold. Hot water temperature caused even more BPA leaching - at maximum 23.5 μg/L. The influence of ageing of epoxy lining on BPA leaching on could be shown in case of LSE technology: locations with 8-9 years old lining leached 4-20-fold more BPA compared to a location with 2-year-old lining. Analysis of metals showed that epoxy lining can reduce especially iron concentration in water. No significant burden to water could be shown by the analyzed 72 volatile organic compounds, including epichlorhydrin, precursor used in epoxy resin. Estrogenicity was detected in water samples with the highest BPA loads. Comparable responses of two yeast bioreporters (estrogen receptor α and BPA-targeted) indicated that bisphenol-like compounds were the main cause of estrogenicity

  20. Fire performance, microstructure and thermal degradation of an epoxy based nano intumescent fire retardant coating for structural applications

    SciTech Connect

    Aziz, Hammad Ahmad, Faiz Yusoff, P. S. M. Megat; Zia-ul-Mustafa, M.

    2015-07-22

    Intumescent fire retardant coating (IFRC) is a passive fire protection system which swells upon heating to form expanded multi-cellular char layer that protects the substrate from fire. In this research work, IFRC’s were developed using different flame retardants such as ammonium polyphosphate, expandable graphite, melamine and boric acid. These flame retardants were bound together with the help of epoxy binder and cured together using curing agent. IFRC was then reinforced with nano magnesium oxide and nano alumina as inorganic fillers to study their effect towards fire performance, microstructure and thermal degradation. Small scale fire test was conducted to investigate the thermal insulation of coating whereas fire performance was calculated using thermal margin value. Field emission scanning electron microscopy was used to examine the microstructure of char obtained after fire test. Thermogravimetric analysis was conducted to investigate the residual weight of coating. Results showed that the performance of the coating was enhanced by reinforcement with nano size fillers as compared to non-filler based coating. Comparing both nano size magnesium oxide and nano size alumina; nano size alumina gave better fire performance with improved microstructure of char and high residual weight.

  1. Fire performance, microstructure and thermal degradation of an epoxy based nano intumescent fire retardant coating for structural applications

    NASA Astrophysics Data System (ADS)

    Aziz, Hammad; Ahmad, Faiz; Yusoff, P. S. M. Megat; Zia-ul-Mustafa, M.

    2015-07-01

    Intumescent fire retardant coating (IFRC) is a passive fire protection system which swells upon heating to form expanded multi-cellular char layer that protects the substrate from fire. In this research work, IFRC's were developed using different flame retardants such as ammonium polyphosphate, expandable graphite, melamine and boric acid. These flame retardants were bound together with the help of epoxy binder and cured together using curing agent. IFRC was then reinforced with nano magnesium oxide and nano alumina as inorganic fillers to study their effect towards fire performance, microstructure and thermal degradation. Small scale fire test was conducted to investigate the thermal insulation of coating whereas fire performance was calculated using thermal margin value. Field emission scanning electron microscopy was used to examine the microstructure of char obtained after fire test. Thermogravimetric analysis was conducted to investigate the residual weight of coating. Results showed that the performance of the coating was enhanced by reinforcement with nano size fillers as compared to non-filler based coating. Comparing both nano size magnesium oxide and nano size alumina; nano size alumina gave better fire performance with improved microstructure of char and high residual weight.

  2. Development of a removable conformal coating through the synthetic incorporation of Diels-Adler thermally reversible adducts into an epoxy resin.

    SciTech Connect

    Aubert, James Henry; Sawyer, Patricia Sue; Tallant, David Robert; Garcia, Manuel Joseph

    2005-02-01

    An epoxy-based conformal coating with a very low modulus has been developed for the environmental protection of electronic devices and for stress relief of those devices. The coating was designed to be removable by incorporating thermally-reversible Diels-Alder (D-A) adducts into the epoxy resin utilized in the formulation. The removability of the coating allows us to recover expensive components during development, to rebuild during production, to upgrade the components during their lifetime, to perform surveillance after deployment, and it aids in dismantlement of the components after their lifetime. The removability is the unique feature of this coating and was characterized by modulus versus temperature measurements, dissolution experiments, viscosity quench experiments, and FTIR. Both the viscosity quench experiments and the FTIR measurements allowed us to estimate the equilibrium constant of the D-A adducts in a temperature range from room temperature to 90 C.

  3. Epoxy coating and other protective measures for reinforceing steel embedded in concrete subjected to a chloride laden environment

    NASA Astrophysics Data System (ADS)

    Kondratova, Irina

    1999-11-01

    Corrosion of steel reinforcement is the most significant factor in the deterioration of reinforced concrete structures. Corrosion of reinforcing steel in marine structures and bridges is initiated mainly by chloride contamination. When steel starts to corrode, the cross section of the reinforcing bar becomes smaller, also the volume of corrosion products exerts a pressure on the concrete resulting in spalling of the concrete cover and directly exposing the steel to the corrosive agents, thus accelerating the corrosion process and further reducing the load carrying capacity of the concrete member. Although there are corrosion protective measures available to the concrete producer such as use of protective coatings on steel surface and use of corrosion inhibitors, a very limited amount of information exists on the comparative behavior of these common corrosion protection strategies in cracked concrete, especially in cracked high performance concrete (HPC). The relative effectiveness of different protection methods for steel reinforcement such as the use of new types of epoxy-coated reinforcement, galvanized reinforcement, and corrosion inhibitors was investigated in concrete with water-to-cement ratios of 0.60 and 0.40 and 0.25. Concrete slabs were uncracked and had preformed transverse cracks. The effect of water-to-cement ratio and crack widths on the rate of corrosion in precracked reinforced concrete slabs also was investigated. Testing was performed in the laboratory and in the field. It was found that cracked HPC concrete alone or with addition of corrosion inhibitors cannot provide sufficient corrosion protection for uncoated steel reinforcement in a chloride-laden environment and that additional protection to the reinforcing steel in the form of epoxy coating is necessary to provide long-term service life of the concrete structure.

  4. Study of high resistance inorganic coatings on graphite fibers. [for graphite-epoxy composite materials

    NASA Technical Reports Server (NTRS)

    Galasso, F. S.; Veltri, R. D.; Scola, D. A.

    1979-01-01

    Coatings made of boron, silicon carbide, silica, and silica-like materials were studied to determine their ability to increase resistance of graphite fibers. The most promising results were attained by chemical vapor depositing silicon carbide on graphite fiber followed by oxidation, and drawing graphite fiber through ethyl silicate followed by appropriate heat treatments. In the silicon carbide coating studies, no degradation of the graphite fibers was observed and resistance values as high as three orders of magnitude higher than that of the uncoated fiber was attained. The strength of a composite fabricated from the coated fiber had a strength which compared favorably with those of composites prepared from uncoated fiber. For the silica-like coated fiber prepared by drawing the graphite fiber through an ethyl silicate solution followed by heating, coated fiber resistances about an order of magnitude greater than that of the uncoated fiber were attained. Composites prepared using these fibers had flexural strengths comparable with those prepared using uncoated fibers, but the shear strengths were lower.

  5. Facile preparation of superamphiphobic epoxy resin/modified poly(vinylidene fluoride)/fluorinated ethylene propylene composite coating with corrosion/wear-resistance

    NASA Astrophysics Data System (ADS)

    Wang, Huaiyuan; Liu, Zhanjian; Wang, Enqun; Zhang, Xiguang; Yuan, Ruixia; Wu, Shiqi; Zhu, Yanji

    2015-12-01

    A robust superamphiphobic epoxy resin (EP)/modified poly(vinylidene fluoride) (MPVDF)/fluorinated ethylene propylene (FEP) composite coating has been prepared through the combination of chemical modification and spraying technique. Nanometer silica (SiO2, 2.5 wt.%) and carbon nanotubes (CNTs, 2.5 wt.%) were added in the coating to construct the necessary reticulate papillae structures for superamphiphobic surface. The prepared EP composite coating demonstrated high static contact angles (166°, 155°) and low sliding angles (3°, 5°) to water and glycerol, respectively. Moreover, the prepared coating can also retain superhydrophobicity under strongly acidic and alkaline conditions. The brittleness of EP can be avoided by introducing the malleable MPVDF. The wear life of the EP composite coating with 25 wt.% FEP was improved to 18 times of the pure EP coating. The increased wear life of the coating can be attributed to the designed nano/micro structures, the self-lubrication of FEP and the chemical reaction between EP and MPVDF. The anti-corrosion performance of the coatings was investigated in 3.5% NaCl solution using potentiodynamic polarization. The results showed that the prepared superamphiphobic composite coating was most effective in corrosion resistance, primarily due to the barrier effect for the diffusion of O2 and H2O molecules. It is believed that this robust superamphiphobic EP/MPVDF/FEP composite coating prepared by the facile spray method can pave a way for the large-scale application in pipeline transport.

  6. Electrosprayed core–shell solid dispersions of acyclovir fabricated using an epoxy-coated concentric spray head

    PubMed Central

    Liu, Zhe-Peng; Cui, Lei; Yu, Deng-Guang; Zhao, Zhuan-Xia; Chen, Lan

    2014-01-01

    A novel structural solid dispersion (SD) taking the form of core–shell microparticles for poorly water-soluble drugs is reported for the first time. Using polyvinylpyrrolidone (PVP) as a hydrophilic polymer matrix, the SDs were fabricated using coaxial electrospraying (characterized by an epoxy-coated concentric spray head), although the core fluids were unprocessable using one-fluid electrospraying. Through manipulating the flow rates of the core drug-loaded solutions, two types of core–shell microparticles with tunable drug contents were prepared. They had average diameters of 1.36±0.67 and 1.74±0.58 μm, and were essentially a combination of nanocomposites with the active ingredient acyclovir (ACY) distributed in the inner core, and the sweeter sucralose and transmembrane enhancer sodium dodecyl sulfate localized in the outer shell. Differential scanning calorimetry and X-ray diffraction results demonstrated that ACY, sodium dodecyl sulfate, and sucralose were well distributed in the PVP matrix in an amorphous state because of favorable second-order interactions. In vitro dissolution and permeation studies showed that the core–shell microparticle SDs rapidly freed ACY within 1 minute and promoted nearly eightfold increases in permeation rate across the sublingual mucosa compared with raw ACY powders. PMID:24790437

  7. Migration of bisphenol A (BPA) from epoxy can coatings to jalapeño peppers and an acid food simulant.

    PubMed

    Munguia-Lopez, Elvia M; Peralta, Elizabeth; Gonzalez-Leon, Alberto; Vargas-Requena, Claudia; Soto-Valdez, Herlinda

    2002-12-01

    Effects of heat processing, storage time, and temperature on migration of bisphenol A (BPA) from an epoxy type can coating to an acid food simulant and jalapeño peppers were determined. Commercial jalapeño pepper cans (8 oz, dimensions 211 x 300) were stored at 25 degrees C for 40, 70, and 160 days. A solution of 3% acetic acid was canned in 211 x 300 cans from the same batch used for jalapeño peppers. Heat processing was applied to two-thirds of the cans, and the remaining cans were not heat processed. Cans were stored at 25 and 35 degrees C for 0, 40, 70, and 160 days. Results showed that there is a minimal effect of heat treatment. An effect of storage time on migration of BPA during the first 40 days at 25 degrees C was observed. An increase on migration of BPA was observed with storage time at 35 degrees C. The highest level of migration was 15.33 microg/kg of BPA at 160 days at 35 degrees C. A correction factor of approximately 0.4 was calculated for migration under simulating conditions of storage compared to the real ones. The highest level of BPA found in jalapeño peppers cans, surveyed from three supermarkets, was 5.59 +/- 2.43 microg/kg. Migration of BPA, performed according to the European and Mercosur conditions, was 65.45 +/- 5.29 microg/kg. All the migration values found in this study were below those legislation limits (3 mg/kg).

  8. Fusion bonding of non-pressurized process piping: A new technology and a new approach

    SciTech Connect

    Cooper, R.J.; Pinder, R.

    1996-07-01

    Perhaps the best-known method of thermoplastic fusion bonding for process piping is hot-plate or heated-tool butt welding. Despite the age of this method and the considerable research available on the subject, in practice, this method of heat fusion relies largely on the skill and knowledge of the machine operator. Hence, the quality of the completed fusion bond is largely dependent on human factors. Another method for joining thermoplastic process piping with heat fusion has been through the use of electrofusion fittings or couplings. A sleeve with an embedded resistance wire is slipped onto mating pipe ends, and welding takes place by electrically heating the resistance wire and forming a molecular bond on the outside surface of the mated pipes. While butt welding tends to rely heavily on the knowledge and experience of the machine operator, electrofusion fittings tend to rely more on automated mechanisms such as the software in the computerized fusion box. An alternative form of thermoplastic welding that employs the features of both butt welding and electrofusion couplings has recently been developed. This unique method employs the principles of electrofusion for performing butt welding. The authors have successfully demonstrated this technology at a major US chemical manufacturer`s facility to produce reliable, leak-tight fusion joints in non-pressurized, process piping applications. Research and practical experience were blended to provide consistent fusion quality based on monitoring key fusion parameters, while still relying on the experience and training of a fusion operator.

  9. Synthesis of polyoxometalate-loaded epoxy composites

    DOEpatents

    Anderson, Benjamin J

    2014-10-07

    The synthesis of a polyoxometalate-loaded epoxy uses a one-step cure by applying an external stimulus to release the acid from the polyoxometalate and thereby catalyze the cure reaction of the epoxy resin. Such polyoxometalate-loaded epoxy composites afford the cured epoxy unique properties imparted by the intrinsic properties of the polyoxometalate. For example, polyoxometalate-loaded epoxy composites can be used as corrosion resistant epoxy coatings, for encapsulation of electronics with improved dielectric properties, and for structural applications with improved mechanical properties.

  10. Fabrication, performance, and figure metrology of epoxy-replicated aluminum foils for hard x-ray focusing multilayer-coated segmented conical optics

    NASA Astrophysics Data System (ADS)

    Jimenez-Garate, Mario A.; Craig, William W.; Hailey, Charles J.; Christensen, Finn E.; Hussain, Ahsen M.

    2000-11-01

    We fabricated x-ray mirrors for hard x-ray (>= 10 keV) telescopes using multilayer coatings and an improved epoxy- replicated aluminum foil (ERAF) nonvacuum technology. The ERAF optics have approximately 1 arcmin axial figure half- power diameter (HPD) and passed environmental testing. Reflectivity measurements at 8 keV on ERAFs with and without multilayer coatings show a 4.4 to 4.8 angstroms room mean square microroughness for correlation lengths

  11. Architectural optimization of an epoxy-based hybrid sol-gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Murillo-Gutiérrez, N. V.; Ansart, F.; Bonino, J.-P.; Kunst, S. R.; Malfatti, C. F.

    2014-08-01

    An epoxy-based hybrid sol-gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol-gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol-gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

  12. Thermoplastic fusion bonding using a pressure-assisted boiling point control system.

    PubMed

    Park, Taehyun; Song, In-Hyouk; Park, Daniel S; You, Byoung Hee; Murphy, Michael C

    2012-08-21

    A novel thermoplastic fusion bonding method using a pressure-assisted boiling point (PABP) control system was developed to apply precise temperatures and pressures during bonding. Hot embossed polymethyl methacrylate (PMMA) components containing microchannels were sealed using the PABP system. Very low aspect ratio structures (AR = 1/100, 10 μm in depth and 1000 μm in width) were successfully sealed without collapse or deformation. The integrity and strength of the bonds on the sealed PMMA devices were evaluated using leakage and rupture tests; no leaks were detected and failure during the rupture tests occurred at pressures greater than 496 kPa. The PABP system was used to seal 3D shaped flexible PMMA devices successfully.

  13. Current and potential distribution on a coated pipeline with holidays. Part 1 - Model and experimental verification

    SciTech Connect

    Kennelley, K.J.; Bone, L. ); Orazem, M.E. )

    1993-03-01

    A two-dimensional model was developed to predict the current and potential distribution of an underground coated pipe in high-resistivity soil under an impressed current, parallel anode, cathodic protection (CP) system. The model was designed to study the effect of discrete holidays of various sizes on coated pipe without having to assume that holidays simply reduce the efficiency of the protective coating. Full-scale experimental tests were conducted with a 0.508 m (20 in.) diameter pipe coated with 460[mu]m (18 mils) of fusion-bonded epoxy. The performance of a parallel anode CP system was measured in the presence and absence of a discrete longitudinal coating defect (2.4% of the pipe circumference) that exposed bare steel. All tests were conducted in 108,000 ohm-cm water. Good agreement was obtained between experimental results and modeling predictions. The results show that there can be a significant difference in the performance of a cathodic protection system when localized defects exist in the coating as compared to uniformly distributed holidays. This difference is expected to be most pronounced in high-resistivity soils with close anode to pipe spacing.

  14. Enhanced microwave absorption performance of lightweight absorber based on reduced graphene oxide and Ag-coated hollow glass spheres/epoxy composite

    SciTech Connect

    Wang, Junpeng; Sun, Yu; Chen, Wei; Wang, Tao; Xu, Renxin; Wang, Jun

    2015-04-21

    Using a combination of Ag-coated hollow glass spheres (HGS@Ag) and a small quantity of graphene sheets within the epoxy matrix, we have prepared a novel lightweight high efficiency microwave absorption composite. Compared with pure HGS@Ag and graphene composite, the −10 dB absorption bandwidth and the minimum reflection loss of the novel composite are improved. Reflection loss exceeding −20 dB is obtained for composites in a wide frequency range and the minimum reflection loss reaches −46 dB while bandwidth less than −10 dB can reach up to 4.1 GHz when an appropriate absorber thickness between 2 and 3.5 mm is chosen. The enhanced microwave absorption performance of the novel composite is due to the enhanced dielectric response, enhanced conductivity, and the trap of electromagnetic radiation with increased propagation paths by multiple reflections.

  15. Combined use of lightweight magnetic Fe3O4-coated hollow glass spheres and electrically conductive reduced graphene oxide in an epoxy matrix for microwave absorption

    NASA Astrophysics Data System (ADS)

    Wang, Junpeng; Wang, Jun; Zhang, Bin; Sun, Yu; Chen, Wei; Wang, Tao

    2016-03-01

    Epoxy resin based lightweight composites comprising Fe3O4-coated hollow glass spheres (HGS@Fe3O4) and reduced graphene oxide (RGO) were prepared. Impedance matching condition and electromagnetic wave attenuation characteristic are used for analysis of the reflection loss (RL) performance of the composites. Compared with pure HGS@Fe3O4 and RGO composite, the -10 dB absorption bandwidth and the minimum RL of the hybrid composites are enhanced. RL values less than -10 dB are obtained in a wide frequency range and the corresponding bandwidth can reach up to 3.6 GHz when an appropriate absorber thickness is chosen. The density of the hybrid composite is in the range of 0.57-0.72 g/cm3, which is attractive candidate for a new type of lightweight microwave absorber.

  16. A novel approach for purification and selective capture of membrane vesicles of the periodontopathic bacterium, Porphyromonas gingivalis: membrane vesicles bind to magnetic beads coated with epoxy groups in a noncovalent, species-specific manner.

    PubMed

    Nakao, Ryoma; Kikushima, Kenji; Higuchi, Hideo; Obana, Nozomu; Nomura, Nobuhiko; Bai, Dongying; Ohnishi, Makoto; Senpuku, Hidenobu

    2014-01-01

    Membrane vesicles (MVs) of Porphyromonas gingivalis are regarded as an offensive weapon of the bacterium, leading to tissue deterioration in periodontal disease. Therefore, isolation of highly purified MVs is indispensable to better understand the pathophysiological role of MVs in the progression of periodontitis. MVs are generally isolated by a conventional method based on ultracentrifugation of the bacterial culture supernatant. However, the resulting MVs are often contaminated with co-precipitating bacterial appendages sheared from the live bacteria. Here, we report an intriguing property of P. gingivalis MVs--their ability to bind superparamagnetic beads coated with epoxy groups (SB-Epoxy). Analysis of fractions collected during the purification revealed that all MVs of five tested P. gingivalis stains bound to SB-Epoxy. In contrast, free fimbriae in the crude MV preparation did not bind to the SB-Epoxy. The SB-Epoxy-bound MVs were easily dissociated from the SB-Epoxy using a mild denaturation buffer. These results suggest that the surface chemistry conferred by epoxy on the beads is responsible for the binding, which is mediated by noncovalent bonds. Both the structural integrity and purity of the isolated MVs were confirmed by electron microscopy. The isolated MVs also caused cell detachment from culture dishes at a physiologically relevant concentration. Assays of competitive binding between the SB-Epoxy and mixtures of MVs from five bacterial species demonstrated that only P. gingivalis MVs could be selectively eliminated from the mixtures. We suggest that this novel approach enables efficient purification and selective elimination of P. gingivalis MVs. PMID:24830438

  17. Compliance work for food contact materials: feasibility of the legally required safety assessment of an epoxy/amine-based coating for domestic water pipe restoration.

    PubMed

    Tillner, Jocelyn; Grob, Koni

    2014-01-01

    Options were explored for fulfilling the legally required safety assessment for a widely applied epoxy/amine coating used for restoring corroded domestic drinking water supply systems. The coating was made up of two components mixed shortly before application, the first mainly consisting of bisphenol A diglycidyl ether (BADGE), the second of various amines. The analytically identified starting substances were all authorised, but only constituted a small proportion of the low molecular mass material left after curing and potentially migrating into water. Reaction products synthesised from constituents of the starting components (expected oligomers) could not be eluted from GC even after derivatisation, indicating that standard GC-MS screening would miss most potential migrants. They were detectable by size exclusion chromatography (SEC) after acetylation. HPLC with MS or fluorescence detection was possible for constituents including a BADGE moiety, but phenalkamines could not be detected with adequate sensitivity. Possibilities for determining long-term migration relevant for chronic toxicity are discussed. Analysis in water shortly after application of the coating overestimates migration if migration decreases over time and requires detection limits far out of reach. Analysis of a solvent extract of the coating is easier and provides an upper estimate of what could migrate into the drinking water over the years. However, to satisfy the regulatory requirements, components of the complex mixture need to be identified at lower proportions than those accessible. In vitro testing of the whole mixture for genotoxicity is expected to fail because of the required sensitivity and the glycidyl functions probably wrongly resulting in positive tests. The difficulties in dealing with this situation are discussed. PMID:24761990

  18. Compliance work for food contact materials: feasibility of the legally required safety assessment of an epoxy/amine-based coating for domestic water pipe restoration.

    PubMed

    Tillner, Jocelyn; Grob, Koni

    2014-01-01

    Options were explored for fulfilling the legally required safety assessment for a widely applied epoxy/amine coating used for restoring corroded domestic drinking water supply systems. The coating was made up of two components mixed shortly before application, the first mainly consisting of bisphenol A diglycidyl ether (BADGE), the second of various amines. The analytically identified starting substances were all authorised, but only constituted a small proportion of the low molecular mass material left after curing and potentially migrating into water. Reaction products synthesised from constituents of the starting components (expected oligomers) could not be eluted from GC even after derivatisation, indicating that standard GC-MS screening would miss most potential migrants. They were detectable by size exclusion chromatography (SEC) after acetylation. HPLC with MS or fluorescence detection was possible for constituents including a BADGE moiety, but phenalkamines could not be detected with adequate sensitivity. Possibilities for determining long-term migration relevant for chronic toxicity are discussed. Analysis in water shortly after application of the coating overestimates migration if migration decreases over time and requires detection limits far out of reach. Analysis of a solvent extract of the coating is easier and provides an upper estimate of what could migrate into the drinking water over the years. However, to satisfy the regulatory requirements, components of the complex mixture need to be identified at lower proportions than those accessible. In vitro testing of the whole mixture for genotoxicity is expected to fail because of the required sensitivity and the glycidyl functions probably wrongly resulting in positive tests. The difficulties in dealing with this situation are discussed.

  19. Preparation and characterization of the hydrophilic nanocomposite coating based on epoxy resin and titanate on the glass substrate.

    PubMed

    Sadjadi, M S; Farhadyar, N

    2009-02-01

    The hydrophilic organic-inorganic nanocomposite hybrid coatings were prepared using Tetrabutyl titanate. A simple sol-gel method has been developed for the preparation of nanocomposite coatings, at a molecular level and providing suitable conditions to obtain a complete conversion. The films were prepared on the glass substrates by dip-coating from a sol containing alcoholic tetrabutyl titanate which after the curing treatment, the gel forms a stable thin homogeneous nanocomposite coating. The obtained films were transparent to visible light and their surface hydrophilicity values were increased by increasing titania content in the water damp permeable self leveling flooring system. Characterization of the nanocomposite coating were performed by Transmission electron microscopy (TEM), Atomic force microscopy (AFM) analysis and contact angle test for water on TiO2 films that gave evidence of a strong interaction between the organic and inorganic phase with the formation of titania domains in the nanoscale range.

  20. Improved Dielectric Properties and Energy Storage Density of Poly(vinylidene fluoride-co-hexafluoropropylene) Nanocomposite with Hydantoin Epoxy Resin Coated BaTiO3.

    PubMed

    Luo, Hang; Zhang, Dou; Jiang, Chao; Yuan, Xi; Chen, Chao; Zhou, Kechao

    2015-04-22

    Energy storage materials are urgently demanded in modern electric power supply and renewable energy systems. The introduction of inorganic fillers to polymer matrix represents a promising avenue for the development of high energy density storage materials, which combines the high dielectric constant of inorganic fillers with supernal dielectric strength of polymer matrix. However, agglomeration and phase separation of inorganic fillers in the polymer matrix remain the key barriers to promoting the practical applications of the composites for energy storage. Here, we developed a low-cost and environmentally friendly route to modifying BaTiO3 (BT) nanoparticles by a kind of water-soluble hydantoin epoxy resin. The modified BT nanoparticles exhibited homogeneous dispersion in the ferroelectric polymer poly(vinylidene fluoride-co-hexafluoropropylene) (P(VDF-HFP)) matrix and strong interfacial adhesion with the polymer matrix. The dielectric constants of the nanocomposites increased significantly with the increase of the coated BT loading, while the dielectric loss of the nanocomposites was still as low as that of the pure P(VDF-HFP). The energy storage density of the nanocomposites was largely enhanced with the coated BT loading at the same electric field. The nanocomposite with 20 vol % BT exhibited an estimated maximum energy density of 8.13 J cm(-3), which was much higher than that of pure P(VDF-HFP) and other dielectric polymers. The findings of this research could provide a feasible approach to produce high energy density materials for practical application in energy storage. PMID:25822911

  1. Improved Dielectric Properties and Energy Storage Density of Poly(vinylidene fluoride-co-hexafluoropropylene) Nanocomposite with Hydantoin Epoxy Resin Coated BaTiO3.

    PubMed

    Luo, Hang; Zhang, Dou; Jiang, Chao; Yuan, Xi; Chen, Chao; Zhou, Kechao

    2015-04-22

    Energy storage materials are urgently demanded in modern electric power supply and renewable energy systems. The introduction of inorganic fillers to polymer matrix represents a promising avenue for the development of high energy density storage materials, which combines the high dielectric constant of inorganic fillers with supernal dielectric strength of polymer matrix. However, agglomeration and phase separation of inorganic fillers in the polymer matrix remain the key barriers to promoting the practical applications of the composites for energy storage. Here, we developed a low-cost and environmentally friendly route to modifying BaTiO3 (BT) nanoparticles by a kind of water-soluble hydantoin epoxy resin. The modified BT nanoparticles exhibited homogeneous dispersion in the ferroelectric polymer poly(vinylidene fluoride-co-hexafluoropropylene) (P(VDF-HFP)) matrix and strong interfacial adhesion with the polymer matrix. The dielectric constants of the nanocomposites increased significantly with the increase of the coated BT loading, while the dielectric loss of the nanocomposites was still as low as that of the pure P(VDF-HFP). The energy storage density of the nanocomposites was largely enhanced with the coated BT loading at the same electric field. The nanocomposite with 20 vol % BT exhibited an estimated maximum energy density of 8.13 J cm(-3), which was much higher than that of pure P(VDF-HFP) and other dielectric polymers. The findings of this research could provide a feasible approach to produce high energy density materials for practical application in energy storage.

  2. Synthesize and characterization of a novel anticorrosive cobalt ferrite nanoparticles dispersed in silica matrix (CoFe2O4-SiO2) to improve the corrosion protection performance of epoxy coating

    NASA Astrophysics Data System (ADS)

    Gharagozlou, M.; Ramezanzadeh, B.; Baradaran, Z.

    2016-07-01

    This study aimed at studying the effect of an anticorrosive nickel ferrite nanoparticle dispersed in silica matrix (NiFe2O4-SiO2) on the corrosion protection properties of steel substrate. NiFe2O4 and NiFe2O4-SiO2 nanopigments were synthesized and then characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and transmission electron microscope (TEM). Then, 1 wt.% of nanopigments was dispersed in an epoxy coating and the resultant nanocomposites were applied on the steel substrates. The corrosion inhibition effects of nanopigments were tested by an electrochemical impedance spectroscopy (EIS) and salt spray test. Results revealed that dispersing nickel ferrite nanoparticles in a silica matrix (NiFe2O4-SiO2) resulted in the enhancement of the nanopigment dispersion in the epoxy coating matrix. Inclusion of 1 wt.% of NiFe2O4-SiO2 nanopigment into the epoxy coating enhanced its corrosion protection properties before and after scratching.

  3. Interphase tailoring in graphite-epoxy composites

    NASA Technical Reports Server (NTRS)

    Subramanian, R. V.; Sanadi, A. R.; Crasto, A. S.

    1988-01-01

    The fiber-matrix interphase in graphite fiber-epoxy matrix composites is presently modified through the electrodeposition of a coating of the polymer poly(styrene-comaleic anhydride), or 'SMA' on the graphite fibers; optimum conditions have been established for the achievement of the requisite thin, uniform coatings, as verified by SEM. A single-fiber composite test has shown the SMA coating to result in an interfacial shear strength to improve by 50 percent over commercially treated fibers without sacrifice in impact strength. It is suggested that the epoxy resin's superior penetration into the SMA interphase results in a tougher fiber/matrix interface which possesses intrinsic energy-absorbing mechanisms.

  4. Subsea Malaysian waxy crude line uses single-pipe insulation coating

    SciTech Connect

    Jin, T.T.K.; Orgill, G.; Ahrabian, D.; Smith, I.

    1995-09-25

    Esso Production Malaysia, a production-sharing contractor to Petroleum National Berhad, Malaysia (Petronas), is developing the Guntong field 200 km off the east coast of peninsular Malaysia in the South China Sea. The Guntong D complex (GuD) consists of a production platform (GuD-P) and a bridge-linked compression platform (GuD-C). Crude oil from GuD has a pour point of 35 C., while the sea water temperature averages around 27 C. The predicted sea water temperature range being lower than the pour point makes possible such operational problems as high start-up pressures after a long shutdown and excessive wax deposition in the pipeline and the receiving facilities at TaP. Consequently, the GuD pipeline was designed to be thermally insulated to maintain the crude temperature at greater than the oil`s pour point and thus minimize pigging frequency and addition of wax inhibitors. The selected insulation coating is a 3-layer system consisting of fusion-bonded epoxy, syntactic polyurethane, and concrete coatings.

  5. New techniques for fusion bonding and replication for large glass reflectors

    NASA Technical Reports Server (NTRS)

    Angel, J. R. P.

    1983-01-01

    Lightweight, space-deployable glass honeycomb telescope primary mirror structures are produced by a novel method which involves the heating to softening temperature of many borosilicate or silica glass tube sections that are packed to form a honeycomb matrix and filled with a high expansion coefficient refractory sand. The close packed tubes yield a hexagonal-cell honeycomb. Attention is given to the results of an experiment in which a highly refractory master was used to shape a honeycomb of less refractory glass, employing a 1-micron thick, vacuum-deposited gold coating as a parting layer between the two.

  6. Time-to-corrosion of reinforcing steel in concrete slabs. Volume 5. Calcium nitrite admixture or epoxy-coated reinforcing bars as corrosion protection systems. Report for July 1980-December 1982

    SciTech Connect

    Virmani, Y.P.; Clear, K.C.; Pasko, T.J. Jr.

    1983-09-01

    Thirty-one relatively large reinforced concrete slabs were fabricated in 1980 using either non-specification epoxy-coated reinforcing steel or calcium nitrite admixture with black (uncoated) steel. Their performance is compared with uncoated steel in concrete without admixtures. The slabs were placed in two lifts: the bottom lift consisted of a bottom mat of reinforcing steel in chloride-free concrete; and a top lift consisting of the top-mat rebars in concrete contaminated with various quantities of sodium chloride. All the electrical connections between the reinforcing mats were made exterior to the slabs so that the corrosion current flow could be monitored. A worst case type of research design was used by specifying poor quality concrete, nonspecification epoxy-coated rebars, and good electrical coupling between the rebar mats. After curing, the slabs were mounted above ground and exposed to the environment of the Washington, D.C. location. They were periodically subjected to additional chloride exposure while being monitored for about 1 year to determine the corrosion rate. Selected slabs were then demolished to confirm the findings of the nondestructive testing.

  7. Aqueous vinylidene fluoride polymer coating composition

    NASA Technical Reports Server (NTRS)

    Bartoszek, Edward J. (Inventor); Christofas, Alkis (Inventor)

    1978-01-01

    A water-based coating composition which may be air dried to form durable, fire resistant coatings includes dispersed vinylidene fluoride polymer particles, emulsified liquid epoxy resin and a dissolved emulsifying agent for said epoxy resin which agent is also capable of rapidly curing the epoxy resin upon removal of the water from the composition.

  8. Influence of elastomeric seal plate surface chemistry on interface integrity in biofouling-prone systems: Evaluation of a hydrophobic "easy-release" silicone-epoxy coating for maintaining water seal integrity of a sliding neoprene/steel interface

    NASA Astrophysics Data System (ADS)

    Andolina, Vincent L.

    The scientific hypothesis of this work is that modulation of the properties of hard materials to exhibit abrasion-reducing and low-energy surfaces will extend the functional lifetimes of elastomeric seals pressed against them in abrasive underwater systems. The initial motivation of this work was to correct a problem noted in the leaking of seals at major hydropower generating facilities subject to fouling by abrasive zebra mussel shells and extensive corrosion. Similar biofouling-influenced problems can develop at seals in medical devices and appliances from regulators in anesthetic machines and SCUBA diving oxygen supply units to autoclave door seals, injection syringe gaskets, medical pumps, drug delivery components, and feeding devices, as well as in food handling equipment like pasteurizers and transfer lines. Maritime and many other heavy industrial seal interfaces could also benefit from this coating system. Little prior work has been done to elucidate the relationship of seal plate surface properties to the friction and wear of elastomeric seals during sliding contacts of these articulating materials, or to examine the secondary influence of mineralized debris within the contacting interfaces. This investigation utilized the seal materials relevant to the hydropower application---neoprene elastomer against carbon steel---with and without the application of a silicone-epoxy coating (WearlonRTM 2020.98) selected for its wear-resistance, hydrophobicity, and "easy-release" capabilities against biological fouling debris present in actual field use. Analytical techniques applied to these materials before and after wear-producing processes included comprehensive Contact Angle measurements for Critical Surface Tension (CA-CST) determination, Scanning Electron Microscopic inspections, together with Energy Dispersive X-ray Spectroscopy (SEM-EDS) and X-Ray Fluorescence (XRF) measurements for determination of surface texture and inorganic composition, Multiple

  9. [Allergic contact eczema from epoxy resin].

    PubMed

    Calzado, Leticia; Ortiz-de Frutos, Francisco J; del Prado Sánchez-Caminero, María; Galera, Carmen María; Valverde, Ricardo; Vanaclocha, Francisco

    2005-11-01

    Epoxy resins are plastics that are widely used as electrical insulation, in coatings, and as adhesives and paints. They have strong sensitizing power and are one of the main causes of allergic contact eczema, both in the workplace and elsewhere. We present the case of a worker at a plastics/chemical plant, who handled aeronautical components in the process of manufacturing fuselage parts. He consulted his physician because of eczematous lesions on his fingers, hands and forearms which had developed over a two-year period and were clearly related to his work. The standard battery of skin tests was performed, along with the plastics and adhesives series and tests using the products from his workplace. Positivity was shown to epoxy resins (standard battery) and to the products from his workplace, which included different fiberglass and carbon fiber sheets impregnated with epoxy resins and epoxy adhesives.

  10. Corrosion resistant coatings. (Latest citations from World Surface Coatings abstracts). Published Search

    SciTech Connect

    Not Available

    1993-07-01

    The bibliography contains citations concerning anticorrosive protective coatings. Patents include surface treatments, paints, antistatic coatings, silicate coatings, fatty acids, organic and inorganic materials, and techniques for applying various coatings. Citations concerning epoxy coatings, acrylic and acrylate coatings, urethane coatings, and water-borne coatings are excluded and examined in separate bibliographies. (Contains 250 citations and includes a subject term index and title list.)

  11. Hybrid inorganic-organic materials: Novel poly(propylene oxide)-based ceramers, abrasion-resistant sol-gel coatings for metals, and epoxy-clay nanocomposites, with an additional chapter on: Metallocene-catalyzed linear polyethylene

    NASA Astrophysics Data System (ADS)

    Jordens, Kurt

    1999-12-01

    The sol-gel process has been employed to generate hybrid inorganic-organic network materials. Unique ceramers were prepared based on an alkoxysilane functionalized soft organic oligomer, poly(propylene oxide (PPO), and tetramethoxysilane (TMOS). Despite the formation of covalent bonds between the inorganic and organic constituents, the resulting network materials were phase separated, composed of a silicate rich phase embedded in a matrix of the organic oligomer chains. The behavior of such materials was similar to elastomers containing a reinforcing filler. The study focused on the influence of initial oligomer molecular weight, functionality, and tetramethoxysilane, water, and acid catalyst content on the final structure, mechanical and thermal properties. The sol-gel approach has also been exploited to generate thin, transparent, abrasion resistant coatings for metal substrates. These systems were based on alkoxysilane functionalized diethylenetriamine (DETA) with TMOS, which generated hybrid networks with very high crosslink densities. These materials were applied with great success as abrasion resistant coatings to aluminum, copper, brass, and stainless steel. In another study, intercalated polymer-clay nanocomposites were prepared based on various epoxy networks montmorillonite clay. This work explored the influence of incorporated clay on the adhesive properties of the epoxies. The lap shear strength decreased with increasing day content This was due to a reduction in the toughness of the epoxy. Also, the delaminated (or exfoliated) nanocomposite structure could not be generated. Instead, all nanocomposite systems possessed an intercalated structure. The final project involved the characterization of a series of metallocene catalyzed linear polyethylenes, produced at Phillips Petroleum. Polyolefins synthesized with such new catalyst systems are becoming widely available. The influence of molecular weight and thermal treatment on the mechanical, rheological

  12. Coatings.

    ERIC Educational Resources Information Center

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  13. Influence of elastomeric seal plate surface chemistry on interface integrity in biofouling-prone systems: Evaluation of a hydrophobic "easy-release" silicone-epoxy coating for maintaining water seal integrity of a sliding neoprene/steel interface

    NASA Astrophysics Data System (ADS)

    Andolina, Vincent L.

    The scientific hypothesis of this work is that modulation of the properties of hard materials to exhibit abrasion-reducing and low-energy surfaces will extend the functional lifetimes of elastomeric seals pressed against them in abrasive underwater systems. The initial motivation of this work was to correct a problem noted in the leaking of seals at major hydropower generating facilities subject to fouling by abrasive zebra mussel shells and extensive corrosion. Similar biofouling-influenced problems can develop at seals in medical devices and appliances from regulators in anesthetic machines and SCUBA diving oxygen supply units to autoclave door seals, injection syringe gaskets, medical pumps, drug delivery components, and feeding devices, as well as in food handling equipment like pasteurizers and transfer lines. Maritime and many other heavy industrial seal interfaces could also benefit from this coating system. Little prior work has been done to elucidate the relationship of seal plate surface properties to the friction and wear of elastomeric seals during sliding contacts of these articulating materials, or to examine the secondary influence of mineralized debris within the contacting interfaces. This investigation utilized the seal materials relevant to the hydropower application---neoprene elastomer against carbon steel---with and without the application of a silicone-epoxy coating (WearlonRTM 2020.98) selected for its wear-resistance, hydrophobicity, and "easy-release" capabilities against biological fouling debris present in actual field use. Analytical techniques applied to these materials before and after wear-producing processes included comprehensive Contact Angle measurements for Critical Surface Tension (CA-CST) determination, Scanning Electron Microscopic inspections, together with Energy Dispersive X-ray Spectroscopy (SEM-EDS) and X-Ray Fluorescence (XRF) measurements for determination of surface texture and inorganic composition, Multiple

  14. Cathodic disbonding of pipeline coatings under realistic conditions

    NASA Astrophysics Data System (ADS)

    Trautman, Brenda Lee

    1998-09-01

    Cathodic disbonding is one undesirable aspect of the combination of the corrosion control technology commonly used for the exterior of buried pipelines. This technology consists of the combined use of protective coatings and cathodic protection. While standard cathodic disbonding tests performed in the laboratory provide a relative ranking of coatings, due to the simplicity of the test environments and accelerated nature of the tests, the results may not necessarily be directly related to service performance. Therefore, the objective of this work was to determine the cathodic disbonding behavior of three commonly used pipeline coating materials (i.e., fusion bonded epoxy, coal tar enamel, and tape coatings) under more realistic conditions. The research plan allowed the comparison of cathodic disbonding tests results between standard and realistic conditions by utilizing laboratory tests with controlled environments and cathodic protection levels. Several areas of focus were the effects of a moderate level of polarization, high level of polarization, and elevated temperatures. Additional factors examined included electrolyte composition (soil extract versus NaCl solutions), wet/dry cycling, and simulated soil conditions (i.e., sand moistened with soil extract). These tests delineated the effects of test parameters on cathodic disbonding and coating performance was related to these parameters. The processes considered to be important to the cathodic disbonding behavior of coatings are discussed as well as the implications of the realistic test results on laboratory cathodic disbonding test procedures. It was confirmed that greater disbonding occurred at more negative (i.e., cathodic) potentials, with higher alkalinity, and at elevated temperatures. This study also showed that disbonding increased greatly when sand moistened with soil extract solution was utilized in place of bulk electrolyte. The addition of such a barrier to convection may present a viable method to

  15. Flame Retardant Epoxy Resins

    NASA Technical Reports Server (NTRS)

    Thompson, C. M.; Smith, J. G., Jr.; Connell, J. W.; Hergenrother, P. M.; Lyon, R. E.

    2004-01-01

    As part of a program to develop fire resistant exterior composite structures for future subsonic commercial aircraft, flame retardant epoxy resins are under investigation. Epoxies and their curing agents (aromatic diamines) containing phosphorus were synthesized and used to prepare epoxy formulations. Phosphorus was incorporated within the backbone of the epoxy resin and not used as an additive. The resulting cured epoxies were characterized by thermogravimetric analysis, propane torch test, elemental analysis and microscale combustion calorimetry. Several formulations showed excellent flame retardation with phosphorous contents as low as 1.5% by weight. The fracture toughness of plaques of several cured formulations was determined on single-edge notched bend specimens. The chemistry and properties of these new epoxy formulations are discussed.

  16. Epoxy/Fluoroether Composites

    NASA Technical Reports Server (NTRS)

    Rosser, R. W.; Taylor, M. S.

    1986-01-01

    Composite materials made from unfilled and glass-fiber-reinforced epoxy toughened by copolymerization with elastomeric prepolymers of perfluoroalkyl ether diacyl fluoride (EDAF). Improved properties due to hydrogen bonding between rubber phase and epoxy matrix, plus formation of rubberlike phase domains that molecularly interpenetrate with epoxy matrix. With optimum rubber content, particle size, and particle shape, entire molecular structure reinforced and toughened. Improved composites also show increased failure strength, stiffness, glass-transition temperature, and resistance to water.

  17. Biodegradable Epoxy Networks Cured with Polypeptides

    NASA Astrophysics Data System (ADS)

    Nakamura, Shigeo; Kramer, Edward J.

    2006-03-01

    Epoxy resins are used widely for adhesives as well as coatings. However, once cured they are usually highly cross-linked and are not biodegradable. To obtain potentially biodegradable polypeptides that can cure with epoxy resins and achieve as good properties as the conventional phenol novolac hardeners, poly(succinimide-co-tyrosine) was synthesized by thermal polycondensation of L-aspartic acid and L-tyrosine with phosphoric acid under reduced pressure. The tyrosine/succinimide ratio in the polypeptide was always lower than the tyrosine/(aspartic acid) feed ratio and was influenced by the synthesis conditions. Poly(succinimide-tyrosine- phenylalanine) was also synthesized from L-aspartic acid, L- tyrosine and L-phenylalanine. The thermal and mechanical properties of epoxy resins cured with these polypeptides are comparable to those of similar resins cured with conventional hardeners. In addition, enzymatic degradability tests showed that Chymotrypsin or Subtilisin A could cleave cured films in an alkaline borate buffer.

  18. Insights into Epoxy Network Nanostructural Heterogeneity Using AFM-IR.

    PubMed

    Morsch, Suzanne; Liu, Yanwen; Lyon, Stuart B; Gibbon, Simon R

    2016-01-13

    The first direct observation of a chemically heterogeneous nanostructure within an epoxy resin is reported. Epoxy resins comprise the matrix component of many high performance composites, coatings and adhesives, yet the molecular network structure that underpins the performance of these industrially essential materials is not well understood. Internal nodular morphologies have repeatedly been reported for epoxy resins analyzed using SEM or AFM, yet the origin of these features remains a contentious subject, and epoxies are still commonly assumed to be chemically homogeneous. Uniquely, in this contribution we use the recently developed AFM-IR technique to eliminate previous differences in interpretation, and establish that nodule features correspond to heterogeneous network connectivity within an epoxy phenolic formulation.

  19. Synthesis and properties of a novel UV-cured fluorinated siloxane graft copolymer for improved surface, dielectric and tribological properties of epoxy acrylate coating

    NASA Astrophysics Data System (ADS)

    Yan, Zhenlong; Liu, Weiqu; Gao, Nan; Wang, Honglei; Su, Kui

    2013-11-01

    A novel functional fluorinated siloxane graft copolymer bearing with vinyl end-groups was synthesized from dihydroxypropyl-terminated poly(dimethylsiloxane) (PDMS), dicarboxyl terminated poly(2,2,3,4,4,4-hexafluorobutyl acrylate) oligomer (CTHFA), 2,4-toluene diissocyanate (TDI) and 2-hydroxyethyl methacrylate (HEMA). The chemical structure was characterized by FT-IR and GPC. The effect of concentration of the vinyl-capped fluorosilicone graft copolymer (Vi-PFSi) on the surface, thermal properties, dielectric and tribological properties of UV-cured films was investigated. Contact angles and surface energies showed that the high hydrophobic and oleophobic surfaces were obtained by incorporation of Vi-PFSi at very low amount (0.5 wt%). X-ray photoelectron spectroscopy (XPS) evidenced that the fluorinated and siloxane moiety selectively migrated to the outermost surface of UV-cured film, thus reduced its surface energy from 45.42 to 15.40 mN/m2 without affecting its bulk properties. The morphology of fracture surface of modified film exhibited rough fracture surface only at the outermost surface, revealing fluorinated and siloxane groups migrated toward air-side surface. The dielectric constants decreased from 5.32 (1 MHz) for bisphenol-A epoxy methacrylate (EMA) to 2.82 (1 MHz) for modified film when the Vi-PFSi copolymer concentration increased from 0 to 0.8 wt%. Tribological results from abrasion tester suggested that the Vi-PFSi could obviously reduce the abrasion weight loss of modified films.

  20. Epoxy-rubber interactions

    SciTech Connect

    McGarry, F.J.; Rosner, R.B.

    1993-12-31

    Films containing amine-terminated butadiene-acrylonitrile (ATBN) rubber and diglycidal ether of bisphenol A (DGEBA) epoxy, cross-linked with amine curing agent, exhibit tensile extensibility over the composition range of 50-600 parts by weight rubber to 100 parts by weight epoxy. This tensile extensibility suggests the presence of ductile behavior in the second-phase particles of ATBN rubber-toughened DGEBA epoxy systems, even if the particles contain substantial amounts of epoxy. Such cured films also are capable of absorbing large additional amounts of liquid epoxy that contains the cure agent. When the epoxy is cured in situ, the film tensile behavior is consistent with the overall proportions of rubber and epoxy present. The solubility behavior also suggests that the glassy epoxy matrix immediately surrounding a precipated particle contains rubber in solid solution and thereby can plastically yield under shear-stress action. As observations confirm, such flow would be heat recoverable. 15 refs., 9 figs., 2 tabs.

  1. Modified Epoxy Composites

    NASA Technical Reports Server (NTRS)

    Gilwee, W. J.

    1984-01-01

    The properties of a rubber-modified experimental epoxy resin and a standard epoxy as composite matrices were studied. In addition, a brominated epoxy resin was used in varying quantities to improve the fire resistance of the composite. The experimental resin was tris-(hydroxyphenyl)methane triglycidyl ether, known as tris epoxy novolac (TEN). The standard epoxy resin used was tetraglycidyl 4,4'-diaminodiphenyl methane (TGDDM). The above resins were modified with carboxyl-terminated butadiene acrylonitrile (CTBN) rubber. It is concluded that: (1) modification of TEN resin with bromine gives better impact resistance than rubber modification alone; (2) 25% rubber addition is necessary to obtain significant improvement in impact resistance; (3) impact resistance increases with bromine content; (4) impact velocity does not significantly affect the energy absorbed by the test sample; (5) Tg did not decline with rubber modification; and (6) TEN resin had better hot/wet properties than TGDDM resin.

  2. Epoxy + liquid crystalline epoxy coreacted network

    NASA Astrophysics Data System (ADS)

    Punchaipetch, Prakaipetch

    2000-10-01

    Molecular reinforcement through in-situ polymerization of liquid crystalline epoxies (LCEs) and a non-liquid crystalline epoxy has been investigated. Three LCEs: diglycidyl ether of 4,4'-dihydroxybiphenol (DGE-DHBP) and digylcidyl ether of 4-hydroxyphenyl-4″-hydroxybiphenyl-4 '-carboxylate (DGE-HHC), were synthesized and blended with diglycidyl ether of bisphenol F (DGEBP-F) and subsequently cured with anhydride and amine curing agents. Curing kinetics were determined using differential scanning calorimetry (DSC). Parameters for autocatalytic curing kinetics of both pure monomers and blended systems were determined. The extent of cure for both monomers was monitored by using Fourier transform infrared spectroscopy (FT-IR). The glass transitions were evaluated as a function of composition using DSC and dynamic mechanical analysis (DMA). The results show that the LC constituent affects the curing kinetics of the epoxy resin and that the systems are highly miscible. The effects of molecular reinforcement of DGEBP-F by DGE-DHBP and DGE-HHC were investigated. The concentration of the liquid crystalline moiety affects mechanical properties. Tensile, impact and fracture toughness tests results are evaluated. Scanning electron microscopy of the fracture surfaces shows changes in failure mechanisms compared to the pure components. Results indicate that mechanical properties of the blended samples are improved already at low concentration by weight of the LCE added into epoxy resin. The improvement in mechanical properties was found to occur irrespective of the absence of liquid crystallinity in the blended networks. The mechanism of crack study indicates that crack deflection and crack bridging are the mechanisms in case of LC epoxy. In case of LC modified epoxy, the crack deflection is the main mechanism. Moreover, the effect of coreacting an epoxy with a reactive monomer liquid crystalline epoxy as a matrix for glass fiber composites was investigated. Mechanical

  3. Respiratory effects of exposure of shipyard workers to epoxy paints.

    PubMed Central

    Rempel, D; Jones, J; Atterbury, M; Balmes, J

    1991-01-01

    Epoxy resin systems have been associated with occupational asthma in several case reports, but medical publications contain little on the potential adverse respiratory effects of these chemicals in exposed worker populations. To further evaluate the association of workplace exposure to epoxy paints and respiratory dysfunction, the cross workshift changes in pulmonary function and symptoms of 32 shipyard painters exposed to epoxy paints were compared with 28 shipyard painters not exposed to epoxy paints. The prevalence of lower respiratory tract symptoms was significantly higher among painters exposed to epoxy paints compared with controls. Among exposed painters the mean cross workshift change in forced expiratory volume in one second (FEV1) (-3.4%) was greater than the decrement in the non-exposed group (-1.4%). A significant linear relation was seen between % decrement in FEV1 and hours of exposure to epoxy paints. This study suggests that epoxy resin coatings as used by shipyard painters are associated with increased lower respiratory tract symptoms and acute decrements in FEV1. Adequate respiratory protection and medical surveillance programmes should be established in workplaces where exposure to epoxy resin systems occurs. PMID:1954156

  4. Evaluation of the structural steel corrosion behaviour, covered with epoxy-type paints, by means of electrochemical DC techniques

    NASA Astrophysics Data System (ADS)

    Salas, Y.; Guerrero, L.; Martinez, R.; Chicino, T.; Devia, C.

    2016-02-01

    In this work we have studied the behaviour of the electrochemical corrosion of structural steel AISI SAE 1007 with epoxy coatings, using epoxy-type paints, through techniques such as DC resistance Polarization and Potentio-dynamic tests. In order to determine potential and corrosion rates of these coatings, have been correlated this results with different used electrolytes. For this, coatings were characterized by thickness measurement and continuity measurements. The coatings showed a slight degradation in the testing time, due to defects present in their structure, and the attack by the electrolyte; however, epoxy coating system tends to react with the electrolytes based on their chemical composition.

  5. Rubberized, Brominated Epoxies

    NASA Technical Reports Server (NTRS)

    Gilwee, W.; Kourtides, D.; Parker, J.; Nir, Z.

    1985-01-01

    Graphite/epoxy composite materials made with resins containing bromine and rubber additives. New composites tougher and more resistant to fire. Flame resistance increased by introducing bromine via commercial brominated flame-retartant polymeric additives.

  6. [Microbial settlement of paint- and building-materials in the sphere of drinking water. 7. Communication: long time observations in two drinking water reservoirs coated by epoxy resin (author's transl)].

    PubMed

    Schoenen, D; Dott, W; Thofern, E

    1981-01-01

    In two potable water reservoirs with an epoxy resin lining an increase of the colony count in the water and a visible microbial growth on the surface could be observed. The slime consists of bacteria and fungi. In one case higher organisms like protozoa were found too. The growth of microorganisms is caused by organic compounds of the epoxy resin which can be deteriorated by microorganisms. After a period of 3 years both materials still promote microbial growth on the surface. PMID:6792815

  7. Measurement of Interfacial Adhesion in Glass-Epoxy Systems Using the Indentation Method

    SciTech Connect

    Hutchins, Karen Isabel

    2015-07-01

    The adhesion of coatings often controls the performance of the substrate-coating system. Certain engineering applications require an epoxy coating on a brittle substrate to protect and improve the performance of the substrate. Experimental observations and measurements of interfacial adhesion in glass-epoxy systems are described in this thesis. The Oliver and Pharr method was utilized to calculate the bulk epoxy hardness and elastic modulus. Spherical indentations were used to induce delaminations at the substrate-coating interface. The delamination sizes as a function of load were used to calculate the interfacial toughness. The interfacial fracture energy of my samples is an order of magnitude higher than a previous group who studied a similar glass-epoxy system. A comparison study of how different glass treatments affect adhesion was also conducted: smooth versus rough, clean versus dirty, stressed versus non-stressed.

  8. Effect of Solvent-Assisted Dispersions of Clay/Epoxy Nanocomposites on Steel Passivation.

    PubMed

    Choi, Danbi; Park, Chan Eon; Yang, Seung Yun; Kim, Haekyoung; Kim, Se Hyun

    2016-01-01

    Dispersion of clay in polymer matrices is important to improve their engineering performances. Here we report the effect of solvent on dispersion of montmorillonite (MMT) in an epoxy matrix by examining transmission electron micrographs and X-ray diffraction of MMT/epoxy composites prepared with solvents with different polarities. We found that N-metyl-2-pyrrolidone (NMP) used as a polar solvent exhibited the improved dispersion of MMT in the epoxy owing to positive interaction energies with components, which prevents the aggregation of MMT platelets. The solvent-assisted dispersion of MMT significantly increased the corrosion resistance of MMT/epoxy nanocomposites pre-coated onto steel plates. PMID:27398557

  9. Microwave limb sounder, graphite epoxy support structure

    NASA Technical Reports Server (NTRS)

    Pynchon, G.

    1980-01-01

    The manufacturing and processing procedures which were used to fabricate a precision graphite/epoxy support structure for a spherical microwave reflecting surface are described. The structure was made fromm GY-70/930 ultra high modulus graphite prepreg, laminated to achieve an isotropic in plane thermal expansion of less than + or - 0.1 PPM/F. The structure was hand assembled to match the interface of the reflective surface, which was an array of 18 flexure supported, aluminum, spherically contoured tiles. Structural adhesives were used in the final assembly to bond the elements into their final configuration. A eutectic metal coating was applied to the composite surface to reduce dimensional instabilities arising from changes in the composite epoxy moisture content due to environmental effects. Basic materials properties data are reported and the results of a finite element structural analysis are referenced.

  10. Cobalt ion-containing epoxies

    NASA Technical Reports Server (NTRS)

    Stoakley, D. M.; St.clair, A. K.

    1983-01-01

    Varying concentrations of an organometallic cobalt complex were added to an epoxy system currently used by the aerospace industry as a composite matrix resin. Methods for combining cobalt (III) acetylacetonate with a tetraglycidyl 4,4 prime - diaminodiphenylmethane-based epoxy were investigated. The effects of increasing cobalt ion concentration on the epoxy cure were demonstrated by epoxy gel times and differential scanning calorimetry cure exotherms. Analysis on cured cobalt-containing epoxy castings included determination of glass transition temperatures by thermomechanical analysis, thermooxidative stabilities by thermogravimetric analysis, and densities in a density gradient column. Flexural strength and stiffness were also measured on the neat resin castings.

  11. Use of 2,5-dimethyl-2,5-hexane diamine as a curing agent for epoxy resins. [Patent application

    DOEpatents

    Rinde, J.A.; Newey, H.A.

    Primary diamines are prepared for use as a curing agent for epoxy resins. These curing agents can be used to form epoxy resin mixtures useful in filament winding and preimpregnated fiber molding and in formulating film adhesives, powder coatings and molding powders. The epoxy mixtures form for such uses a room temperature non-reacting, intermediate stable state which has a latent cross-linking capability.

  12. Metal ion-containing epoxies

    NASA Technical Reports Server (NTRS)

    Stoakley, D. M.; St.clair, A. K.

    1982-01-01

    A variety of metallic and organometallic complexes to be used as potential additives for an epoxy used by the aerospace industry as a composite matrix resin were investigated. A total of 9 complexes were screened for compatibility and for their ability to accelerate or inhibit the cure of a highly crosslinkable epoxy resin. Methods for combining the metallic complexes with the resin were investigated, gel times recorded, and cure exotherms studied by differential scanning calorimetry. Glass transition temperatures of cured metal ion containing epoxy castings were determined by thermomechanical analysis. Thermal stabilities of the castings were determined by thermogravimetric analysis. Mechanical strength and stiffness of these doped epoxies were also measured.

  13. Process for epoxy foam production

    DOEpatents

    Celina, Mathias C.

    2011-08-23

    An epoxy resin mixture with at least one epoxy resin of between approximately 60 wt % and 90 wt %, a maleic anhydride of between approximately 1 wt % and approximately 30 wt %, and an imidazole catalyst of less than approximately 2 wt % where the resin mixture is formed from at least one epoxy resin with a 1-30 wt % maleic anhydride compound and an imidazole catalyst at a temperature sufficient to keep the maleic anhydride compound molten, the resin mixture reacting to form a foaming resin which can then be cured at a temperature greater than 50.degree. C. to form an epoxy foam.

  14. Analysis of acid transport through multi-phase epoxy mortars for wastewater structures.

    PubMed

    Valix, M

    2015-01-01

    The characteristics of acid migration through epoxy mortars were examined. Diffusion coefficients of typical sewer bio-metabolised acids: sulphuric, nitric, citric and oxalic acids were determined by gravimetric sorption method and fitted to the multi-phase Jacob-Jones model. Acid permeation was characterised by hindered pore diffusion with the extent being determined by the polarity of the acid and epoxy, and by the microstructure of the epoxy. Epoxy with higher polarity was able to reduce the diffusion coefficients by 49, while dense phases of the coating reduced the diffusion coefficient by 5,100. These results reflect the relative influence of epoxy polarity and microstructure on their performance as protective liners in sewers.

  15. Corrosion-Protection Coatings for Aluminum

    NASA Technical Reports Server (NTRS)

    Higgins, R. H.

    1983-01-01

    Study investigates 21 combinatios of surface treatments, primers and topcoats. Study considers several types of coatings, including primers, enamels, chlorinated rubbers, alkyds, epoxies, vinyls, polyurethanes, waterbased paints, and antifouling paints. 20-page report summarizes the study.

  16. Interaction of water with epoxy.

    SciTech Connect

    Powers, Dana Auburn

    2009-07-01

    The chemistries of reactants, plasticizers, solvents and additives in an epoxy paint are discussed. Polyamide additives may play an important role in the absorption of molecular iodine by epoxy paints. It is recommended that the unsaturation of the polyamide additive in the epoxy cure be determined. Experimental studies of water absorption by epoxy resins are discussed. These studies show that absorption can disrupt hydrogen bonds among segments of the polymers and cause swelling of the polymer. The water absorption increases the diffusion coefficient of water within the polymer. Permanent damage to the polymer can result if water causes hydrolysis of ether linkages. Water desorption studies are recommended to ascertain how water absorption affects epoxy paint.

  17. Photocured epoxy/graphene nanocomposites with enhanced water vapor barrier properties

    NASA Astrophysics Data System (ADS)

    Periolatto, M.; Sangermano, M.; Spena, P. Russo

    2016-05-01

    A transparent, water vapor barrier film made of an epoxy resin and graphene oxide (GO) was synthesized by photopolymerization process. The epoxy/GO film with just 0.05 wt% GO gives a 93% WVTR reduction with respect to the pristine polymer, reaching barrier properties better than other polymer composites containing higher amounts of graphene. The excellent water vapor barrier is attributed to the good dispersion of GO in the polymer matrix. Moreover, GO significantly enhances the toughness and the damping capacity of the epoxy resins. The hybrid film can have potential applications in anticorrosive coatings, electronic devices, pharmaceuticals and food packaging.

  18. The nature of the structural gradient in epoxy curing at a glass fiber/epoxy matrix interface using FTIR imaging.

    PubMed

    González-Benito, J

    2003-11-15

    The curing process of an epoxide system was studied at the interface formed between a silane-coated glass fiber and an epoxy matrix. The gradient in the structure of the epoxy resin as a result of the cure process at the fiber/matrix interfacial region was monitored by FTIR imaging. For comparison, the epoxy curing at the interface formed between the epoxy resin and (a) an uncoated glass fiber and (b) a polyorganosiloxane (obtained from the silane used for the glass-fiber coating) were also monitored. Chemically specific images of the OH and the H-N-H groups near the interface region were obtained. These images suggest that there is a chemical gradient in the structure of the matrix from the fiber surface to the polymer bulk due to different conversions. The basis of the different kinetics of the curing reactions is a result of amino group inactivation at the interface. This deactivation translates into an off-stoichiometry of the reaction mixture, which is a function of the distance from the surface of the glass fiber.

  19. The quantification and characterization of endocrine disruptor bisphenol-A leaching from epoxy resin.

    PubMed

    Bae, B; Jeong, J H; Lee, S J

    2002-01-01

    Bisphenol-A (BPA), a known endocrine disruptor, is a main building block of epoxy resin which has been widely used as a surface coating agent on residential water storage tanks. Therefore, BPA leaching from the epoxy resin can adversely affect human health. In this study, BPA leaching from three epoxy resins were quantified at 20, 50, 75 and 100 degrees C both in deionized water and the specified test water, respectively. BPA leached to the test water was identified using GC-MS and quantified with GC-FID after a sequential extraction and concentration. The results showed that BPA leaching has occurred in all three samples tested. The quantity of BPA from unit area of epoxy resin coating was in the range of 01.68-273. 12 microg/m2 for sample A, 29.74-1734.05 microg/m2 for sample B and 52.86-548.78 microg/m2 for sample C depending on the test temperature, respectively. In general, the amount of BPA leashing increased as the water temperature increases. This result implies a higher risk of BPA leaching to drinking water during a summer season. In addition, microbial growth, measured by colony forming units, in epoxy coated water tanks was higher than that in a stainless steel tank. The results suggest that compounds leaching from epoxy resin may support the growth of microorganisms in a residential water holding tank.

  20. Imide modified epoxy matrix resins

    NASA Technical Reports Server (NTRS)

    Scola, D. A.; Pater, R. H.

    1981-01-01

    High char yield epoxy using novel bisimide amines (BIA's) as curing agents with a state of the art epoxy resin was developed. Stoichiometric quantities of the epoxy resin and the BIA's were studied to determine the cure cycle required for preparation of resin specimens. The bisimide cured epoxies were designated IME's (imide modified epoxy). The physical, thermal and mechanical properties of these novel resins were determined. The levels of moisture absorption exhibited by the bisimide amine cured expoxies (IME's) were considerably lower than the state of the art epoxies. The strain-to-failure of the control resin system was improved 25% by replacement of DDS with 6F-DDS. Each BIA containing resin exhibited twice the char yield of the control resin MY 720/DDS. Graphite fiber reinforced control (C) and IME resins were fabricated and characterized. Two of the composite systems showed superior properties compared to the other Celion 6000/IME composite systems and state of the art graphite epoxy systems. The two systems exhibited excellent wet shear and flexural strengths and moduli at 300 and 350 F.

  1. Epoxy hydantoins as matrix resins

    NASA Technical Reports Server (NTRS)

    Weiss, J.

    1983-01-01

    Tensile strength and fracture toughness of castings of the hydantoin resins cured with methylenedianiline are significantly higher than MY 720 control castings. Water absorption of an ethyl, amyl hydantoin formulation is 2.1 percent at equilibrium and Tg's are about 160 C, approximately 15 deg below the final cure temperature. Two series of urethane and ester-extended hydantoin epoxy resins were synthesized to determine the effect of crosslink density and functional groups on properties. Castings cured with methylenedianiline or with hexahydrophthalic anhydride were made from these compounds and evaluated. The glass transition temperatures, tensile strengths and moduli, and fracture toughness values were all much lower than that of the simple hydantoin epoxy resins. Using a methylene bishydantoin epoxy with a more rigid structure gave brittle, low-energy fractures, while a more flexible, ethoxy-extended hydantoin epoxy resin gave a very low Tg.

  2. Degradation free epoxy impregnation of REBCO coils and cables

    NASA Astrophysics Data System (ADS)

    Barth, C.; Bagrets, N.; Weiss, K.-P.; Bayer, C. M.; Bast, T.

    2013-05-01

    In applications utilizing high-temperature superconductors (HTS) under high mechanical loads as high-field magnets or rotors of generators and motors, the rare-earth-barium-copper-oxide (REBCO) tapes have to be stabilized mechanically. This is achieved using support structures of structural materials and filling the voids in the support through the impregnation of the tapes. The impregnation prevents movement of the tapes and distributes mechanical loads evenly. With high mechanical strengths and low sensitivities to rapid temperature changes, epoxy resins are desired materials for the impregnation of superconductor tapes. However, a strong decrease of the current-carrying capabilities was observed in previous epoxy-impregnated REBCO coils. In this work the thermal expansion mismatches between epoxy resins and REBCO tapes are identified as the cause of these degradations. Fillers are used to reduce the thermal expansions of glues and resins. Mixtures with varying filler contents are analyzed systematically. Their thermal expansions and the corresponding degradations of short REBCO tape samples are measured. A mixture of epoxy resin and filler is found which allows degradation-free impregnation of REBCO tapes. This mixture is validated on a 1.2 m long 15 × 5 Roebel-assembled-coated-conductor (RACC) cable from Industrial Research Limited (IRL).

  3. Mechanical properties of photo-polymerized sustainable epoxy materials from vegetable oils

    NASA Astrophysics Data System (ADS)

    Ryu, Chang; Ravalli, Matthew; Yang, Zheqin; Crivello, James

    2014-03-01

    Our research program aimed at advancing our ability to tailor the photocationic polymerization and physical properties of sustainable epoxy materials derived from crosslinked epoxidized vegetable oils using onium salt photoinitiators. Specifically, we developed solventless, photopolymerizable epoxy monomer and oligomer systems derived from sustainable biorenewable sources as alternatives to existing highly polluting and energy-intensive thermal curing of epoxy resin chemistry. Two sustainable epoxy network polymer systems will be presented to investigate how the network formation can be controlled. The first system is a series of epoxidized vegetable oils that offer various degrees of crosslinking densities, and the second system represents the blends of epoxidized vegetable oils with epoxidized terpenes to tailor their photocuring and mechanical properties for the potential usage in ``green'' coating, adhesive, 3D printing, and composite applications. NSF DMR POLYMERS 1308617.

  4. Multifunctional epoxy composites with natural Moroccan clays

    NASA Astrophysics Data System (ADS)

    Monsif, M.; Zerouale, A.; Kandri, N. Idrissi; Allali, F.; Sgarbossa, P.; Bartolozzi, A.; Tamburini, S.; Bertani, R.

    2016-05-01

    Two natural Moroccan clays, here firstly completely characterized, have been used as fillers without modification in epoxy composites. Mechanical properties resulted to be improved and a significant antibacterial activity is exhibited by the epoxy composite containing the C2 clay.

  5. Trowelable ablative coating composition and method of use

    NASA Technical Reports Server (NTRS)

    Headrick, Stephen E. (Inventor); Hill, Roger L. (Inventor)

    1989-01-01

    A trowelable ablative coating composition is disclosed. The composition comprises an epoxy resin, an amide curing agent, glass microspheres and ground cork. A method for protecting a substrate is also disclosed. The method comprises applying the trowelable ablative coating discussed above to a substrate and curing the coating composition.

  6. Trowelable ablative coating composition and method of use

    NASA Technical Reports Server (NTRS)

    Headrick, Stephen E. (Inventor); Hill, Roger L. (Inventor)

    1988-01-01

    A trowelable ablative coating composition is disclosed. The composition comprises an epoxy resin, an amide curing agent, glass microspheres and ground cork. A method for protecting a substrate is also disclosed. The method comprises applying the trowelable ablative coating discussed above to a substrate and curing the coating composition.

  7. The role of the substrate in micro-scale scratching of epoxy-polyester films

    NASA Astrophysics Data System (ADS)

    Barletta, M.; Gisario, A.

    2011-02-01

    The present investigation analyzes the deformation response of electrostatically sprayed epoxy-polyester powder coatings by 'in situ' micro-mechanical tests. The characterization of the performance of the coatings was carried out by micro-scale scratching, by varying the indenter type, the applied load and the sliding speed. The tests were carried out on polymeric coatings deposited on as-received, micro and macro-corrugated AISI 304 stainless steel substrates and 'rigidly adhered' to them. Further tests were performed on 'free-standing' coatings, that is, on the as-received metal substrates pre-coated with an intermediate layer of silicon-based heat curable release coating. Experimental data allow us to evaluate the influence of the contact conditions between substrate and indenter and the role of the loading conditions on the scratch and penetration resistance of the epoxy-polyester coatings. The different responses of the polymeric coatings when deposited on untreated or pre-treated substrates as well as on an intermediate layer of release coating, contribute to a better understanding of the intrinsic roles of the polymeric material and substrate as well as the influence of the interfacial adhesion between coating and substrate.

  8. Measuring the Electrical Properties of Epoxies

    NASA Technical Reports Server (NTRS)

    Sergent, J. E.

    1982-01-01

    Two techniques rapidly determine low-frequency resistivity of conductive epoxies and high-frequency dielectric properties of insulating epoxies. Conductive epoxy is molded in channels in plastic block. Four-point ohmmeter is used to apply current and sense voltage; it reads out resistance. Because mold has precise and stable dimensions, it produces accurate consistent measurements.

  9. Use of 2,5-dimethyl-2,5-hexane diamine as a curing agent for epoxy resins

    DOEpatents

    Rinde, James A. [Livermore, CA; Newey, Herbert A. [Lafayette, CA

    1981-02-24

    Primary diamines of the formula ##STR1## wherein R is a straight chain saturated hydrocarbon of 2 to 4 carbons, a disubstituted benzene ring, or disubstituted dibenzo methane for use as a curing agent for epoxy resins. These curing agents can be used to form epoxy resin mixtures useful in filament winding and pre-impregnated fiber molding and in formulating film adhesives, powder coatings and molding powders. The epoxy mixtures form for such uses as room temperature non-reacting, intermediate stable state which has a latent cross-linking capability.

  10. Use of 2,5-dimethyl-2,5-hexane diamine as a curing agent for epoxy resins

    DOEpatents

    Rinde, J.A.; Newey, H.A.

    1981-02-24

    Primary diamines are disclosed of the formula shown in a diagram wherein R is a straight chain saturated hydrocarbon of 2 to 4 carbons, a disubstituted benzene ring, or disubstituted dibenzomethane for use as a curing agent for epoxy resins. These curing agents can be used to form epoxy resin mixtures useful in filament winding and pre-impregnated fiber molding and in formulating film adhesives, powder coatings and molding powders. The epoxy mixtures form for such uses as room temperature non-reacting, intermediate stable state which has a latent cross-linking capability.

  11. Evaluation of roughness and micromorphology of epoxy paint on cobalt-chromium alloy before and after thermal cycling.

    PubMed

    Nascimento, Alessandra Cardoso da Silva; Muzilli, Carlos Alberto; Miranda, Milton Edson; Flório, Flávia Martão; Basting, Roberta Tarkany

    2013-01-01

    It has been suggested that the epoxy paint used to coat metal substrates in industrial electrostatic painting applications could also be used to mask metal clasps in removable dental prostheses (RDP). The purpose of this study was to evaluate both the influence of thermal cycling and the in vitro roughness of a surface after application of epoxy paint, as well as to assess the micromorphology of a cobalt-chromium (CoCr) based metal structure. Sixty test specimens were fabricated from a CoCr alloy. The specimens were separated into three groups (n = 20) according to surface treatment: Group 1 (Pol) - polished with abrasive stone and rubbers; Group 2 (Pol+Epo) - polished and coated with epoxy paint; Group 3 (Epo) - air-abraded with aluminum oxide particles and coated with epoxy paint. The surface roughness was evaluated before and after 1000 thermal cycles (5°C and 50°C). The surface micromorphology was verified by scanning electron microscopy (SEM). The two-way repeated measures ANOVA showed significant differences among surface treatments (p < 0.0001), but no difference was found before and after thermal cycling (p = 0.6638). The CoCr-based metal alloy surfaces treated with epoxy paint (Groups 2 and 3) were rougher than the surfaces that were only polished (Group 1). Thermal cycling did not influence surface roughness, or lead to chipping or detachment of the epoxy paint.

  12. Method of making thermally removable epoxies

    DOEpatents

    Loy, Douglas A.; Wheeler, David R.; Russick, Edward M.; McElhanon, James R.; Saunders, Randall S.

    2002-01-01

    A method of making a thermally-removable epoxy by mixing a bis(maleimide) compound to a monomeric furan compound containing an oxirane group to form a di-epoxy mixture and then adding a curing agent at temperatures from approximately room temperature to less than approximately 90.degree. C. to form a thermally-removable epoxy. The thermally-removable epoxy can be easily removed within approximately an hour by heating to temperatures greater than approximately 90.degree. C. in a polar solvent. The epoxy material can be used in protecting electronic components that may require subsequent removal of the solid material for component repair, modification or quality control.

  13. Epoxy Grout With Silica Thickener

    NASA Technical Reports Server (NTRS)

    Mcclung, C. E.

    1984-01-01

    Grout cures quickly, even in presence of hydraulic oil. Grout is mixture of aggregate particles, finely-divided silica, epoxy resin, and triethylenetetramine curing agent, with mixture containing about 85 percent silica and aggregate particle sand 15 percent resin and curing agent. Silica is thickening agent and keeps grout from sagging.

  14. Fire-Retardant Epoxy Adhesives

    NASA Technical Reports Server (NTRS)

    Bilow, N.; Giants, T. W.

    1982-01-01

    Phosphorus-containing epoxy is fire-retardant and translucent. Intended as adhesive for laminated plastic sheets, new material bonds well to titanium dioxide-filled plastic film, which ordinarily shows little surface interaction with adhesives. Fire retardancy has been demonstrated, and smoke density is low enough to avoid smoke obscuration.

  15. Fire-retardant epoxy polymers

    NASA Technical Reports Server (NTRS)

    Akawie, R. I.; Bilow, N.; Giants, T. W.

    1978-01-01

    Phosphorus atoms in molecular structure of epoxies make them fire-retardant without degrading their adhesive strength. Moreover, polymers are transparent, unlike compounds that contain arsenic or other inorganics. They have been used to bond polyvinylfluoride and polyether sulfone films onto polyimide glass laminates.

  16. Protective Coats For Zinc-Rich Primers

    NASA Technical Reports Server (NTRS)

    Macdowell, Louis G, III

    1993-01-01

    Report describes tests of topcoats for inorganic zinc-rich primers on carbon steel. Topcoats intended to provide additional protection against corrosion in acidic, salty seacoast-air/rocket-engine-exhaust environment of Space Shuttle launch site. Tests focused on polyurethane topcoats on epoxy tie coats on primers. Part of study involved comparison between "high-build" coating materials and thin-film coating materials.

  17. Coatings for Graphite Fibers

    NASA Technical Reports Server (NTRS)

    Galasso, F. S.; Scola, D. A.; Veltri, R. D.

    1980-01-01

    Several approaches for applying high resistance coatings continuously to graphite yarn were investigated. Two of the most promising approaches involved (1) chemically vapor depositing (CVD) SiC coatings on the surface of the fiber followed by oxidation, and (2) drawing the graphite yarn through an organo-silicone solution followed by heat treatments. In both methods, coated fibers were obtained which exhibited increased electrical resistances over untreated fibers and which were not degraded. This work was conducted in a previous program. In this program, the continuous CVD SiC coating process used on HTS fiber was extended to the coating of HMS, Celion 6000, Celion 12000 and T-300 graphite fiber. Electrical resistances three order of magnitude greater than the uncoated fiber were measured with no significant degradation of the fiber strength. Graphite fibers coated with CVD Si3N4 and BN had resistances greater than 10(exp 6) ohm/cm. Lower pyrolysis temperatures were used in preparing the silica-like coatings also resulting in resistances as high as three orders of magnitude higher than the uncoated fiber. The epoxy matrix composites prepared using these coated fibers had low shear strengths indicating that the coatings were weak.

  18. Evaluation of Nanomaterial Approaches to Damping in Epoxy Resin and Carbon Fiber/Epoxy Composite Structures by Dynamic Mechanical Analysis

    NASA Technical Reports Server (NTRS)

    Miller, G.; Heimann, Paula J.; Scheiman, Daniel A.; Duffy, Kirsten P.; Johnston, J. Chris; Roberts, Gary D.

    2013-01-01

    Vibration mitigation in composite structures has been demonstrated through widely varying methods which include both active and passive damping. Recently, nanomaterials have been investigated as a viable approach to composite vibration damping due to the large surface available to generate energy dissipation through friction. This work evaluates the influence of dispersed nanoparticles on the damping ratio of an epoxy matrix. Limited benefit was observed through dispersion methods, however nanoparticle application as a coating resulting in up to a three-fold increase in damping.

  19. Polyaniline stabilized magnetite nanoparticle reinforced epoxy nanocomposites.

    PubMed

    Gu, Hongbo; Tadakamalla, Sruthi; Huang, Yudong; Colorado, Henry A; Luo, Zhiping; Haldolaarachchige, Neel; Young, David P; Wei, Suying; Guo, Zhanhu

    2012-10-24

    Magnetic epoxy polymer nanocomposites (PNCs) reinforced with magnetite (Fe(3)O(4)) nanoparticles (NPs) have been prepared at different particle loading levels. The particle surface functionality tuned by conductive polyaniline (PANI) is achieved via a surface initiated polymerization (SIP) approach. The effects of nanoparticle loading, surface functionality, and temperature on both the viscosity and storage/loss modulus of liquid epoxy resin suspensions and the physicochemical properties of the cured solid PNCs are systematically investigated. The glass transition temperature (T(g)) of the cured epoxy filled with the functionalized NPs has shifted to the higher temperature in the dynamic mechanical analysis (DMA) compared with that of the cured pure epoxy. Enhanced mechanical properties of the cured epoxy PNCs filled with the functionalized NPs are observed in the tensile test compared with that of the cured pure epoxy and cured epoxy PNCs filled with as-received NPs. The uniform NP distribution in the cured epoxy PNCs filled with functionalized NPs is observed by scanning electron microscope (SEM). These magnetic epoxy PNCs show the good magnetic properties and can be attached by a permanent magnet. Enhanced interfacial interaction between NPs and epoxy is revealed in the fracture surface analysis. The PNCs formation mechanism is also interpreted from the comprehensive analysis based on the TGA, DSC, and FTIR in this work.

  20. Evaluation of adhesives for adhering carbon/epoxy composites to various metallic substrates

    SciTech Connect

    Bonk, R.B.; Osterndorf, J.F.; Ambrosio, A.M.; Pettenger, B.L.

    1996-12-31

    The strength properties of composite matrix resins and adhesive are dependent on time, temperature, environment, and stress factors. All of these conditions combine to influence the properties of adhesives and composites in ways that are not yet fully known or quantifiable. Therefore, it is important to know the service conditions that structural adhesive bonded composite joints will encounter prior to fielding. This paper details an evaluation of five epoxy adhesives used to adhere a carbon/epoxy composite to 7075-T6 aluminum, 4340 steel and aluminum coated steel. Test results indicate that certain paste adhesives are capable of better lap-shear and peel performance than film adhesives, especially at elevated temperatures.

  1. Effectively Exerting the Reinforcement of Dopamine Reduced Graphene Oxide on Epoxy-Based Composites via Strengthened Interfacial Bonding.

    PubMed

    Li, Wenbin; Shang, Tinghua; Yang, Wengang; Yang, Huichuan; Lin, Song; Jia, Xiaolong; Cai, Qing; Yang, Xiaoping

    2016-05-25

    The effects of dopamine reduced graphene oxide (pDop-rGO) on the curing activity and mechanical properties of epoxy-based composites were evaluated. Taking advantage of self-polymerization of mussel-inspired dopamine, pDop-rGO was prepared through simultaneous functionalization and reduction of graphene oxide (GO) via polydopamine coating. Benefiting from the universal binding ability of polydopamine, good dispersion of pDop-rGO in epoxy matrix was able to be achieved as the content of pDop-rGO being below 0.2 wt %. Curing kinetics of epoxy composites with pDop-rGO were systematically studied by nonisothermal differential scanning calorimetry (DSC). Compared to the systems of neat epoxy or epoxy composites containing GO, epoxy composites loaded with pDop-rGO showed lower activation energy (Eα) over the range of cure (α). It revealed that the amino-bearing pDop-rGO was able to react with epoxy matrix and enhance the curing reactions as an amine-type curing agent. The nature of the interactions at GO-epoxy interface was further evaluated by Raman spectroscopy, confirming the occurrence of chemical bonding. The strengthened interfacial adhesion between pDop-rGO and epoxy matrix thus enhanced the effective stress transfer in the composites. Accordingly, the tensile and flexural properties of EP/pDop-rGO composites were enhanced due to both the well dispersion and strong interfacial bonding of pDop-rGO in epoxy matrix.

  2. Laser-based coatings removal

    SciTech Connect

    Freiwald, J.G.; Freiwald, D.A.

    1995-10-01

    Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D&D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building. This report describes the use of pulse-repetetion laser systems for the removal of paints and coatings.

  3. Imide modified epoxy matrix resins

    NASA Technical Reports Server (NTRS)

    Scola, D. A.

    1982-01-01

    Results of a program designed to develop tough imide modified epoxy (IME) resins cured by bisimide amine (BIA) hardeners are presented. State of the art epoxy resin, MY720, was used. Three aromatic bisimide amines and one aromatic aliphatic BIA were evaluated. BIA's derived from 6F anhydride (3,3 prime 4,4 prime-(hexafluoro isopropyl idene) bis (phthalic anhydride) and diamines, 3,3 prime-diam nodiphenyl sulfone (3,3 prime-DDS), 4,4 prime-diamino diphenyl sulfone (4,4 prime-DDS), 1.12-dodecane diamine (1,12-DDA) were used. BIA's were abbreviated 6F-3,3 prime-DDS, 6F-4,4 prime-DDS, 6F-3,3 prime-DDS-4,4 prime DDS, and 6F-3,3 prime-DDS-1,12-DDA corresponding to 6F anhydride and diamines mentioned. Epoxy resin and BIA's (MY720/6F-3,3 prime-DDS, MY720/6F-3,3 prime-DDS-4,4 prime-DDS, MY720/6F-3,3 prime-DDS-1,12-DDA and a 50:50 mixture of a BIA and parent diamine, MY720/6F-3,3 prime-DDS/3,3 prime-DDS, MY720/6F-3,3 prime-DDS-4,4 prime-DDS/3,3 prime-DDS, MY720/6F-3,3 prime-DDS-1,12-DDA/3,3 prime-DDS were studied to determine effect of structure and composition. Effect of the addition of two commercial epoxies, glyamine 200 and glyamine 100 on the properties of several formulations was evaluated. Bisimide amine cured epoxies were designated IME's (imide modified epoxy). Physical, thermal and mechanical properties of these resins were determined. Moisture absorption in boiling water exhibited by several of the IME's was considerably lower than the state of the art epoxies (from 3.2% for the control and state of the art to 2.0 wt% moisture absorption). Char yields are increased from 20% for control and state of the art epoxies to 40% for IME resins. Relative toughness characteristics of IME resins were measured by 10 deg off axis tensile tests of Celion 6000/IME composites. Results show that IME's containing 6F-3,3 prime-DDS or 6F-3,3 prime-DDS-1,12-DDA improved the "toughness" characteristics of composites by about 35% (tensile strength), about 35% (intralaminar shear

  4. Evaluation of experimental epoxy monomers

    NASA Technical Reports Server (NTRS)

    Hodges, W. T.; St.clair, T. L.; Pratt, J. R.; Ficklin, R.

    1985-01-01

    Future generation aircraft need higher performance polymer matrices to fully achieve the weight savings possible with composite materials. New resins are being formulated in an effort to understand basic polymer behavior and to develop improved resins. Some polymer/curing agent combinations that could be useful are difficult to process. In the area of epoxies, a major problem is that some components have physical properties which make them difficult to utilize as matrix resins. A previous study showed that the use of ultrasonic energy can be advantageous in the mixing of curing agents into a standard epoxy resin, such as MY 720 (Ciba-Geigy designation). This work is expanded to include three novel epoxides.

  5. Flammability of Epoxy Resins Containing Phosphorus

    NASA Technical Reports Server (NTRS)

    Hergenrother, P. M.; Thompson, C. M.; Smith, J. G.; Connell, J. W.; Hinkley, J. A.

    2005-01-01

    As part of a program to develop fire-resistant exterior composite structures for future subsonic commercial and general aviation aircraft, flame-retardant epoxy resins are under investigation. Epoxies and their curing agents (aromatic diamines) containing phosphorus were synthesized and used to prepare epoxy formulations. Phosphorus was incorporated within the backbone of the epoxy resin and not used as an additive. The resulting cured neat epoxy formulations were characterized by thermogravimetric analysis, propane torch test, elemental analysis, microscale combustion calorimetry, and fire calorimetry. Several formulations showed excellent flame retardation with phosphorous contents as low as 1.5% by weight. The fracture toughness and compressive strength of several cured formulations showed no detrimental effect due to phosphorus content. The chemistry and properties of these new epoxy formulations are discussed.

  6. Lightweight Forms for Epoxy/Aramid Ducts

    NASA Technical Reports Server (NTRS)

    Mix, E. W.; Anderson, A. N.; Bedford, Donald L., Sr.

    1986-01-01

    Aluminum mandrels easy to remove. Lightweight aluminum mandrel for shaping epoxy/aramid ducts simplifies and speeds production. In new process, glass-reinforced epoxy/aramid cloth wrapped on aluminum mandrel. Stainless-steel flanges and other hardware fitted on duct and held by simple tooling. Entire assembly placed in oven to cure epoxy. After curing, assembly placed in alkaline bath dissolves aluminum mandrel in about 4 hours. Epoxy/aramid shell ready for use as duct. Aluminum mandrel used to make ducts of various inside diameters up to 6 in. Standard aluminum forms used. Conventional tube-bending equipment produces requisite curves in mandrels.

  7. Thermal-mechanical properties of epoxy-impregnated Bi-2212/Ag composite

    SciTech Connect

    Li, Pei; Wang, Yang; Godeke, Arno; Ye, Liyang; Flanagan, Gene; Shen, Tengming

    2014-11-26

    In this study, knowledge of the thermal-mechanical properties of epoxy/superconductor/insulation composite is important for designing, fabricating, and operating epoxy impregnated high field superconducting magnets near their ultimate potentials. We report measurements of the modulus of elasticity, Poisson's ratio, and the coefficient of thermal contraction of epoxy-impregnated composite made from the state-of-the-art powder-in-tube multifilamentary Ag/Bi2Sr2CaCu2Ox round wire at room temperature and cryogenic temperatures. Stress-strain curves of samples made from single-strand and Rutherford cables were tested under both monotonic and cyclic compressive loads, with single strands insulated using a thin TiO2 insulation coating and the Rutherford cable insulated with a braided ceramic sleeve.

  8. Thermal-mechanical Properties of Epoxy-impregnated Bi-2212/Ag Composite

    SciTech Connect

    Li, Pei; Wang, Yang; Godeke, Arno; Ye, Liyang; Flanagan, Gene; Shen, Tengming

    2014-11-26

    Knowledge of the thermal-mechanical properties of epoxy/superconductor/insulation composite is important for designing, fabricating, and operating epoxy impregnated high field superconducting magnets near their ultimate potentials. We report measurements of the modulus of elasticity, Poisson’s ratio, and the coefficient of thermal contraction of epoxy-impregnated composite made from the state-of-the-art powder-in-tube multifilamentary Ag/Bi2Sr2CaCu2Ox round wire at room temperature and cryogenic temperatures. Stress-strain curves of samples made from single-strand and Rutherford cables were tested under both monotonic and cyclic compressive loads, with single strands insulated using a thin TiO2 insulation coating and the Rutherford cable insulated with a braided ceramic sleeve.

  9. Multiscale carbon nanotube-carbon fiber reinforcement for advanced epoxy composites.

    PubMed

    Bekyarova, E; Thostenson, E T; Yu, A; Kim, H; Gao, J; Tang, J; Hahn, H T; Chou, T-W; Itkis, M E; Haddon, R C

    2007-03-27

    We report an approach to the development of advanced structural composites based on engineered multiscale carbon nanotube-carbon fiber reinforcement. Electrophoresis was utilized for the selective deposition of multi- and single-walled carbon nanotubes (CNTs) on woven carbon fabric. The CNT-coated carbon fabric panels were subsequently infiltrated with epoxy resin using vacuum-assisted resin transfer molding (VARTM) to fabricate multiscale hybrid composites in which the nanotubes were completely integrated into the fiber bundles and reinforced the matrix-rich regions. The carbon nanotube/carbon fabric/epoxy composites showed approximately 30% enhancement of the interlaminar shear strength as compared to that of carbon fiber/epoxy composites without carbon nanotubes and demonstrate significantly improved out-of-plane electrical conductivity. PMID:17326671

  10. Thermal-mechanical properties of epoxy-impregnated Bi-2212/Ag composite

    DOE PAGES

    Li, Pei; Wang, Yang; Fermi National Accelerator Lab.; Godeke, Arno; National High Magnetic Field Lab., Tallahassee, FL; Ye, Liyang; Fermi National Accelerator Lab.; Flanagan, Gene; Shen, Tengming

    2014-11-26

    In this study, knowledge of the thermal-mechanical properties of epoxy/superconductor/insulation composite is important for designing, fabricating, and operating epoxy impregnated high field superconducting magnets near their ultimate potentials. We report measurements of the modulus of elasticity, Poisson's ratio, and the coefficient of thermal contraction of epoxy-impregnated composite made from the state-of-the-art powder-in-tube multifilamentary Ag/Bi2Sr2CaCu2Ox round wire at room temperature and cryogenic temperatures. Stress-strain curves of samples made from single-strand and Rutherford cables were tested under both monotonic and cyclic compressive loads, with single strands insulated using a thin TiO2 insulation coating and the Rutherford cable insulated with a braided ceramicmore » sleeve.« less

  11. Synthesis, characterization and cure kinetics of polyaniline modified MMT clay/epoxy nanocomposites

    NASA Astrophysics Data System (ADS)

    Aykanat, Aydin

    This research work focuses on the synthesis characterization and processing of conducting polymer coated both carbon fiber and montmorillonite clay based nanoparticles to improve the mechanical, thermal, and adhesive properties of epoxy based micro and nano composites. The entire research work mainly consists of two parts. In the first part, homogeneous and uniform coatings of polyaniline were successfully deposited onto carbon fibers by aqueous electrodeposition technique using p-toluene sulfonic acid as the electrolyte. Electrochemical deposition of aniline was carried out by cyclic voltammetry in the potential range of -0.2 V to 1.0 V vs. SCE. The electrochemical deposition parameters such as the number of cycles, scan rate (SR), initial monomer ([M]) and electrolyte concentration ([E]) were systematically varied. The amount of composite coatings on carbon fibers was dependant on the electrochemical deposition parameters. From the weight gain analysis, rate of the reactions (Rp) were calculated. As the aniline concentration was increased up to 0.35 M and electrolyte concentration up to 0.5 M, the deposition rate also increased, whereas an increase in scan rate decreased the deposition rate. The kinetic analysis showed that the rate equation for the p-toluene sulfonic acid system is R p ∝ SR-1.25 [M]0.73 [E]0.95 . IR spectra also show an increase in the deposition of polyaniline coatings on carbon fibers with a decrease in the scan rate and an increase in both monomer and electrolyte concentration. The ratio of two oxidation states of polyaniline namely emeraldine and pernigraniline obtained during electrodeposition can be varied by changing the electrochemical deposition parameters. SEM results show that carbon fiber surface was uniformly coated with polyaniline resulting a dense, rough and reactive surface that increases the compatibility and wettability of carbon fibers. The effect of PANi coated carbon fibers on the curing behavior of diglycidyl ether of

  12. UNDERWATER COATINGS FOR CONTAMINATION CONTROL

    SciTech Connect

    Julia L. Tripp; Kip Archibald; Ann Marie Phillips; Joseph Campbell

    2004-02-01

    The Idaho National Laboratory (INL) deactivated several aging nuclear fuel storage basins. Planners for this effort were greatly concerned that radioactive contamination present on the basin walls could become airborne as the sides of the basins became exposed during deactivation and allowed to dry after water removal. One way to control this airborne contamination was to fix the contamination in place while the pool walls were still submerged. There are many underwater coatings available on the market for marine, naval and other applications. A series of tests were run to determine whether the candidate underwater fixatives were easily applied and adhered well to the substrates (pool wall materials) found in INL fuel pools. Lab-scale experiments were conducted by applying fourteen different commercial underwater coatings to four substrate materials representative of the storage basin construction materials, and evaluating their performance. The coupons included bare concrete, epoxy painted concrete, epoxy painted carbon steel, and stainless steel. The evaluation criteria included ease of application, adherence to the four surfaces of interest, no change on water clarity or chemistry, non-hazardous in final applied form and be proven in underwater applications. A proprietary two-part, underwater epoxy owned by S. G. Pinney and Associates was selected from the underwater coatings tested for application to all four pools. Divers scrubbed loose contamination off the basin walls and floors using a ship hull scrubber and vacuumed up the sludge. The divers then applied the coating using a special powered roller with two separate heated hoses that allowed the epoxy to mix at the roller surface was used to eliminate pot time concerns. The walls were successfully coated and water was removed from the pools with no detectable airborne contamination releases.

  13. A novel technique for preparing a mono-particle layer on a substrate through the epoxy-amino cross-linking

    NASA Astrophysics Data System (ADS)

    Onishi, Shogo; Ogawa, Kazufumi

    2006-12-01

    We present a novel technique for immobilizing nanoparticles on a substrate. This method contains two techniques, which are a preparing technique of self-assembled monomolecular layers (SAMs) terminated in an epoxy group or an amino group on surface of nanoparticles or a substrate and a reaction technique between the epoxy and amino groups. The epoxy terminated SAMs or the amino terminated SAMs were prepared on nanoparticle surfaces or a substrate surface by a chemical adsorption technique using 3-glycidoxypropyltrimethoxysilane or (3-aminopropyl) trimethoxysilane. The particles dispersed in an organic solvent were coated on the substrate, and then the epoxy and amino groups were reacted each other. Unreacted nanoparticles were removed by washing. As a result, the nanoparticles were immobilized to the substrate surface through covalent bonds of the epoxy-amine cross-linking. By using this method, a mono nanoparticle layer could be formed on the substrate.

  14. Facile fabrication of superhydrophobic films with fractal structures using epoxy resin microspheres

    NASA Astrophysics Data System (ADS)

    Quan, Yun-Yun; Zhang, Li-Zhi

    2014-02-01

    A simple method has been developed to fabricate superhydrophobic surfaces with fractal structures with epoxy resin microspheres (ERMs). The ERMs is produced by phase separation in an epoxy-amine curing system with a silica sol (SS) dispersant. The transparent epoxy solution becomes cloudy and turns into epoxy suspension (ES) in this process. The fractal structure (two tier structure) generated by synthetic epoxy resin microspheres (ERMs) and deposited nanoincrutations on the surfaces of these ERMs, which have been observed by scanning electron microscope (SEM). The curing time of ES is an important condition to obtain films with good comprehensive performances. Superhydrophobic films can be prepared by adding extra SS into ES with a curing time longer than 5 h. The optimal curing time is 10 h to fabricate a film with good mechanical stability and high superhydrophobicity. In addition, a surface with anti-wetting property of impacting microdroplets can be fabricated by prolonging the curing time of ES to 24 h. The gradually decreased hydrophilic groups resulted from a longer curing time enable the surface to have smaller surface adhesions to water droplets, which is the main reason to keep its superhydrophobicity under impacting conditions. The coated surface is highly hydrophobic and the impacting water droplets are bounced off from the surface.

  15. Impregnating magnetic components with MDA free epoxy

    NASA Astrophysics Data System (ADS)

    Sanchez, R. O.; Domeier, L.; Gunewardena, S.

    1995-08-01

    This paper describes the use of 'Formula 456' an aliphatic amine cured epoxy for impregnating coils. Methylene dianiline (MDA) has been used for more than 20 years as the curing agent for various epoxy formulations throughout the Department of Energy. Sandia National Laboratories began the process of replacing MDA with other formulations because of regulations imposed by OSHA on the use of MDA.

  16. Thermoset epoxy polymers from renewable resources

    DOEpatents

    East, Anthony; Jaffe, Michael; Zhang, Yi; Catalani, Luiz H

    2009-11-17

    Novel thermoset epoxy polymers using the bisglycidyl ethers of anhydrosugars, such as isosorbide, isomannide, and isoidide, are disclosed. The bisglycidyl ethers are useful as substitutes for bisphenol A in the manufacture of thermoset epoxy ethers. The anhydrosugars are derived from renewable sources and the bisglycidyl ethers are not xenoestrogenic and the thermoset curing agents are likewise derived form renewable resources.

  17. Development of a special purpose spacecraft interior coating. Phase 2. [fire resistant fluoropolymer coating

    NASA Technical Reports Server (NTRS)

    Bartoszek, E. J.; Christofas, A.; Nannelli, P.

    1977-01-01

    Numerous acrylic and epoxy modifiers for the fluorocarbon latex resin base were investigated. Optimum coatings were developed by modifying the fluorocarbon latex with an epoxy acrylic resin system. In addition, a number of other formulations, containing hard acrylics as modifiers, displayed attractive properties and potential for further improvements. The preferred formulations dried to touch in about one hour and were fully dried in about twenty four hours under normal room temperature and humidity conditions. In addition to physical and mechanical properties either comparable or superior to those of commercial solvent base polyurethane or polyester coatings, the preferred compositions meet the flammability and offgassing requirements specified by NASA.

  18. EPOXI at Comet Hartley 2

    NASA Technical Reports Server (NTRS)

    A'Hearn, Michael F.; Belton, Michael J. S.; Delamere, W. Alan; Feaga, Lori M.; Hampton, Donald; Kissel, Jochen; Klaasen, Kenneth P.; McFadden, Jessica M.; Meech, Karen J.; Melosh, H. Jay; Schultz, Peter H.; Sunshine, Jessica M.; Thomas, Peter C.; Veverka, Joseph; Wellnitz, Dennis D.; Yeomans, Donald K.; Besse, Sebastien; Bodewits, Dennis; Bowling, Timothy J.; Carcish, Brian T.; Collins, Steven M.; Farnham, Tony F.; Groussin, Oliver; Hermalyn, Brendan; Kelley, Michael S.

    2011-01-01

    Understanding how comets work, i,e., what drives their activity, is crucial to using comets to study the early solar system. EPOXI flew past comet 103P/Hartley 2, one with an unusually small but very active nucleus. taking both images and spectra. Unlike large, relatively inactive nuclei, this nncleus is outgassing primarily due to CO2, which drags chnnks of ice out of the nnclens. It also shows significant differences in the relative abundance of volatiles from various parts of the nucleus.

  19. Organic coatings: Science and technology

    SciTech Connect

    Wicks, Z.W. Jr.; Jones, F.N.; Peppas, S.P.

    1993-01-01

    This volume covers raw materials for coatings (e.g. resins, solvents, pigments) and compares their relative merits and limitations. It deals with the chemistry of polymers, polymerization reactions, rheology of coatings, rheology, surface tension, colloids, film formation, solution and dispersed thermoplastic polymers, latexes, amino resins, acrylic resins, drying oils, alkyd resins, epoxy and phenolic resins etc. Color and gloss of coatings are very important properties of coatings which are discussed in two chapters. Characteristics of pigments are presented in depth in the final chapter. Chapter XV (Solvent Properties) should be of special interest to the readership of this journal. During application and film formation the solvents from coatings must evaporate. The rate of evaporation affects the appearance as well as properties of the fired film. Evaporation of single as well as mixtures of solvents is discussed in thermodynamic terms. Effects of viscosity and flammability are also discussed.

  20. Coating Reduces Ice Adhesion

    NASA Technical Reports Server (NTRS)

    Smith, Trent; Prince, Michael; DwWeese, Charles; Curtis, Leslie

    2008-01-01

    The Shuttle Ice Liberation Coating (SILC) has been developed to reduce the adhesion of ice to surfaces on the space shuttle. SILC, when coated on a surface (foam, metal, epoxy primer, polymer surfaces), will reduce the adhesion of ice by as much as 90 percent as compared to the corresponding uncoated surface. This innovation is a durable coating that can withstand several cycles of ice growth and removal without loss of anti-adhesion properties. SILC is made of a binder composed of varying weight percents of siloxane(s), ethyl alcohol, ethyl sulfate, isopropyl alcohol, and of fine-particle polytetrafluoroethylene (PTFE). The combination of these components produces a coating with significantly improved weathering characteristics over the siloxane system alone. In some cases, the coating will delay ice formation and can reduce the amount of ice formed. SILC is not an ice prevention coating, but the very high water contact angle (greater than 140 ) causes water to readily run off the surface. This coating was designed for use at temperatures near -170 F (-112 C). Ice adhesion tests performed at temperatures from -170 to 20 F (-112 to -7 C) show that SILC is a very effective ice release coating. SILC can be left as applied (opaque) or buffed off until the surface appears clear. Energy dispersive spectroscopy (EDS) and x-ray photoelectron spectroscopy (XPS) data show that the coating is still present after buffing to transparency. This means SILC can be used to prevent ice adhesion even when coating windows or other objects, or items that require transmission of optical light. Car windshields are kept cleaner and SILC effectively mitigates rain and snow under driving conditions.

  1. Optical properties of sputtered aluminum on graphite/epoxy composite material

    NASA Technical Reports Server (NTRS)

    Witte, William G., Jr.; Teichman, Louis A.

    1989-01-01

    Solar absorptance, emittance, and coating thickness were measured for a range of coating thicknesses from about 400 A to 2500 A. The coatings were sputtered from an aluminum target onto 1-inch-diameter substrates of T300/5209 graphite/epoxy composite material with two different surface textures. Solar absorptance and emittance values for the specimens with the smooth surface finish were lower than those for the specimens with the rough surface finish. The ratio of solar absorptance to emittance was higher for the smooth specimens, increasing from 2 to 4 over the coating thickness range, than for the rough ones, which had a constant ratio of about 1. The solar absorptance and emittance values were dependent on the thickness of the sputtered coating.

  2. Corrosion resistant coatings from conducting polymers

    SciTech Connect

    Wrobleski, D.A.; Benicewicz, B.C.; Thompson, K.G.; Bryan, C.J.

    1993-12-01

    Cr-based corrosion resistant undercoatings will have to be replaced because of environmental and health concerns. A coating system of a conducting polyaniline primer layer topcoated with epoxy or polyurethane, is being evaluated for corrosion resistance on mild steel in 0.1 M HCl or in a marine setting. Results of both laboratory and Beach Site testing indicate that this coating is very effective; even when the coatings are scratched to expose bare metal, the coated samples show very little signs of corrosion in the exposed area. 3 figs, 6 refs.

  3. Imide modified epoxy matrix resins

    NASA Technical Reports Server (NTRS)

    Scola, D. A.

    1984-01-01

    The results of a program designed to develop tough imide modified epoxy resins cured by bisimide amine (BIA) hardeners are described. State-of-the-art epoxides MY720 and DER383 were used, and four bismide amines were evaluated. These were the BIA's derived from the 6F anhydride (4,4'-(hexafluoroisopropylidene) bis(phthalic anhydride) and the diamines 3,3'-diaminodiphynyl sulfone, 4,4'-oxygianiline, 4,4'-methylene dianiline, and 1,12-dodecane diamine. A key intermediate, designated 6F anhydride, is required for the synthesis of the bisimide amines. Reaction parameters to synthesize a precursor to the 6F anhydride (6FHC) in high yields were investigated. The catalyst trifluoromethane sulfonic acid was studied. Although small scale runs yielded the 6FHC in 50 percent yield, efforts to ranslate these results to a larger scale synthesis gave the 6FHC in only 9 percent yield. Results show that the concept of using bisimide amine as curing agents to improve the toughness properties of epoxies is valid.

  4. Intumescent coatings containing 4,4'-dinitrosulfanilide

    NASA Technical Reports Server (NTRS)

    Sawko, P. M.; Riccitiello, S. R. (Inventor)

    1977-01-01

    A coating which is stable to the environment and to exposure to water, and which intumesces at a favorable temperature was developed. The composition comprises a mixture of 4, 4 prime dinitrousulfanilide as the intumescent agent in a polymer binder mixture of a chlorinated polyolefin, a bisphenol A epoxy resin, and a rubber-like amine hardener.

  5. Self-healing coatings containing microcapsule

    NASA Astrophysics Data System (ADS)

    Zhao, Yang; Zhang, Wei; Liao, Le-ping; Wang, Si-jie; Li, Wu-jun

    2012-01-01

    Effectiveness of epoxy resin filled microcapsules was investigated for healing of cracks generated in coatings. Microcapsules were prepared by in situ polymerization of urea-formaldehyde resin to form shell over epoxy resin droplets. Characteristics of these capsules were studied by 3D measuring laser microscope, particle size analyzer, Fourier-transform infrared spectroscopy (FTIR) and differential scanning calorimeter (DSC) to investigate their surface morphology, size distribution, chemical structure and thermal stability, respectively. The results indicate that microcapsules containing epoxy resins can be synthesized successfully. The size is around 100 μm. The rough outer surface of microcapsule is composed of agglomerated urea-formaldehyde nanoparticles. The size and surface morphology of microcapsule can be controlled by selecting different processing parameters. The microcapsules basically exhibit good storage stability at room temperature, and they are chemically stable before the heating temperature is up to approximately 200 °C. The model system of self-healing coating consists of epoxy resin matrix, 10 wt% microencapsulated healing agent, 2 wt% catalyst solution. The self-healing function of this coating system is evaluated through self-healing testing of damaged and healed coated steel samples.

  6. Modification of petroleum-bitumen anticorrosion coatings aimed at improvement of their thermal resistance

    SciTech Connect

    Nironovych, I.O.; Suprun, V.V.; Tselyukh, O.I.

    1994-11-01

    We develop petroleum-bitumen coatings modified by mineral fillers and epoxy resins, give experimental demonstration of the improvement of mechanical, thermophysical, and anticorrosion properties of mastics and reinforced coatings obtained on their basis, and outline the areas of possible use of these coatings.

  7. Manufacturing of REBCO coils strongly bonded to cooling members with epoxy resin aimed at its application to Maglev

    NASA Astrophysics Data System (ADS)

    Mizuno, Katsutoshi; Ogata, Masafumi; Hasegawa, Hitoshi

    2014-11-01

    The REBCO coated conductor has been attracted attention because of its high current density in the presence of high magnetic field. If the coated conductor is applied to Maglev, the operational temperature of the on-board magnets will be over 40 K and energy consumption of cryocoolers will be reduced. That high operational temperature also means the absence of liquid helium. Therefore, reliable thermal coupling is desirable for cooling the coils. We propose an epoxy impregnated REBCO coil co-wound with PTFE tape. While the PTFE tape prevents the performance degradation of the coil, the epoxy resin bonds the coil to cooling members. We carried out three experiments to confirm that the coil structure which we propose has robust thermal coupling without the degradation. First, thermal resistances of paraffin and epoxy were measured varying the temperature from room temperature to 10 K. The measurement result indicates that paraffin has a risk of losing thermal coupling during cooling down. In another experiment, PTFE (polytetrafluoroethylene) tape insulator prevented performance degradation of a small epoxy impregnated REBCO coil, while another REBCO coil with polyimide tape showed clear performance degradation. Finally, we produced a racetrack REBCO coil with the same outer dimension as a Maglev on-board magnet coil. Although the racetrack coil was installed in a GFRP coil case and tightly bonded to the case by epoxy impregnation, any performance degradation was not observed.

  8. Analyzing FTIR spectra using high sensitivity compare function of FTIR software for 2-pack epoxy paints

    NASA Astrophysics Data System (ADS)

    Saaid, Farish Irfal; Chan, Chin Han; Ong, Max Chong Hup; Winie, Tan; Harun, Mohamad Kamal

    2015-08-01

    The existing problem of oil and gas companies faced for on-site jobs of polymeric coatings on steel pipelines is that the quality of polymeric coatings varies from job to job for the same product brand from the same supplier or paint manufacturer. This can be due to the inherent problem of the reformulation of polymeric coatings or in other words adulterated polymeric coatings are supplied, where the quality of the coatings deviates from the submitted specifications for prequalification and tender purpose. Major oil and gas companies in Malaysia are calling for Coating Fingerprinting Certificate for the supply of polymeric coatings from local paint manufactures as quality assurance requirement of the coatings supplied. This will reduce the possibility of failures of the polymeric coatings, which lead to the corrosion of steel pipelines resulting in leakage of crude oil and gas to the environment. In this case, Fourier-transform infrared (FTIR) is a simple and reliable tool for coating fingerprinting. In this study, we conclude that, revelation of possible components of the 2-pack epoxy paints by carrying out extensive FTIR libraries search on FTIR spectra seems to be extremely challenging. Estimation of correlation of the sample spectrum to that of the reference spectrum using Compare function from one FTIR manufacturer, even the FTIR spectra are collected by different FTIR spectrometers from different FTIR manufacturers, can be made. The results of the correlation are reproducible.

  9. Underwater Coatings for Contamination Control

    SciTech Connect

    Julia L. Tripp; Kip Archibald; Ann-Marie Phillips; Joseph Campbell

    2004-02-01

    The Idaho National Engineering and Environmental Laboratory (INEEL) is deactivating several fuel storage basins. Airborne contamination is a concern when the sides of the basins are exposed and allowed to dry during water removal. One way of controlling this airborne contamination is to fix the contamination in place while the pool walls are still submerged. There are many underwater coatings available on the market that are used in marine, naval and other applications. A series of tests were run to determine whether the candidate underwater fixatives are easily applied and adhere well to the substrates (pool wall materials) found in INEEL fuel pools. The four pools considered included 1) Test Area North (TAN-607) with epoxy painted concrete walls; 2) Idaho Nuclear Technology and Engineering Center (INTEC) (CPP-603) with bare concrete walls; 3) Materials Test Reactor (MTR) Canal with stainless steel lined concrete walls; and 4) Power Burst Facility (PBF-620) with stainless steel lined concrete walls on the bottom and epoxy painted carbon steel lined walls on the upper portions. Therefore, the four materials chosen for testing included bare concrete, epoxy painted concrete, epoxy painted carbon steel, and stainless steel. The typical water temperature of the pools varies from 55oF to 80oF dependent on the pool and the season. These tests were done at room temperature. The following criteria were used during this evaluation. The underwater coating must: · Be easy to apply · Adhere well to the four surfaces of interest · Not change or have a negative impact on water chemistry or clarity · Not be hazardous in final applied form · Be proven in other underwater applications. In addition, it is desirable for the coating to have a high pigment or high cross-link density to prevent radiation from penetrating. This paper will detail the testing completed and the test results. A proprietary two-part, underwater epoxy owned by S. G. Pinney and Associates was selected to

  10. Mechanical behaviors of hyberbranched epoxy toughened bisphenol F epoxy resin for cryogenic applications

    NASA Astrophysics Data System (ADS)

    Li, Jingwen; Wu, Zhixiong; Huang, Chuanjun; Huang, Rongjin; Li, Laifeng

    2014-01-01

    Epoxy resins have been widely employed in cryogenic engineering fields. In this work, bisphenol F epoxy resin was modified by an aromatic polyester hyperbranched epoxy resin (HTDE-2). Mechanical behaviors of the modified epoxy resins in terms of tensile properties and impact property were studied at both room and cryogenic temperatures. Moreover, the toughening mechanism was discussed by fracture surface morphology analysis. The results demonstrated that, the mechanical properties of composites initially increased until reaches the maximum value with increasing the mass content of the HTDE-2, and then decreased at both room temperature (RT) and 77K. Especially, the impact strength at 77 K was improved 40.7% compared with the pure epoxy matrix when 10 wt% HTDE-2 was introduced. The findings suggest that the HTDE-2 will be an effective toughener for the brittle bisphenol F epoxy resin for cryogenic applications.

  11. Laser-based coatings removal

    SciTech Connect

    Freiwald, J.G.; Freiwald, D.

    1995-12-01

    Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D & D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building.

  12. Epoxy Foam Encapsulants: Processing and Dielectric Characterization

    SciTech Connect

    Linda Domeier; Marion Hunter

    1999-01-01

    The dielectric performance of epoxy foams was investigated to determine if such materials might provide advantages over more standard polyurethane foams in the encapsulation of electronic assemblies. Comparisons of the dielectric characteristics of epoxy and urethane encapsulant foams found no significant differences between the two resin types and no significant difference between as-molded and machined foams. This study specifically evaluated the formulation and processing of epoxy foams using simple methylhydrosiloxanes as the flowing agent and compared the dielectric performance of those to urethane foams of similar density.

  13. Advanced resin systems for graphite epoxy composites

    NASA Technical Reports Server (NTRS)

    Gilwee, W. J.; Jayarajan, A.

    1980-01-01

    The value of resin/carbon fiber composites as lightweight structures for aircraft and other vehicle applications is dependent on many properties: environmental stability, strength, toughness, resistance to burning, smoke produced when burning, raw material costs, and complexity of processing. A number of woven carbon fiber and epoxy resin composites were made. The epoxy resin was commercially available tetraglycidylmethylene dianiline. In addition, composites were made using epoxy resin modified with amine and carboxyl terminated butadiene acrylonitrile copolymer. Strength and toughness in flexure as well as oxygen index flammability and NBS smoke chamber tests of the composites are reported.

  14. Structural/Radiation-Shielding Epoxies

    NASA Technical Reports Server (NTRS)

    Connell, John W.; Smith, Joseph G.; Hinkley, Jeffrey; Blattnig, Steve; Delozier, Donavon M.; Watson, Kent A.; Ghose, Sayata

    2009-01-01

    A development effort was directed toward formulating epoxy resins that are useful both as structural materials and as shielding against heavy-ion radiation. Hydrogen is recognized as the best element for absorbing heavy-ion radiation, and high-hydrogen-content polymers are now in use as shielding materials. However, high-hydrogen-content polymers (e.g. polyethylene) are typically not good structural materials. In contrast, aromatic polymers, which contain smaller amounts of hydrogen, often have the strength necessary for structural materials. Accordingly, the present development effort is based on the concept that an ideal structural/ heavy-ion-radiation-shielding material would be a polymer that contains sufficient hydrogen (e.g., in the form of aliphatic molecular groups) for radiation shielding and has sufficient aromatic content for structural integrity.

  15. Modification of Substrates for Improved Chemical Bonding at Epoxy Interfaces

    NASA Astrophysics Data System (ADS)

    Schoch, Andrew B.; Fischer, Daniel A.; Lenhart, Joseph L.

    2010-03-01

    Near-edge X-ray absorption fine structure (NEXAFS) is exploited to investigate the interface between epoxy resins and a solid substrate, which is critical for many industrial and defense related composite structures. The goal is to link the interfacial chemistry, structure and resulting properties to the adhesive properties, enabling the design of interfaces with tunable strength, energy dissipation, and impact performance. Silicon surfaces were chosen as a model substrate and were coated sequentially through reactions with glycidyl propyl trimethoxysilane (GPS), various polyoxyalkyleneamines (POAAs), and finally diglycidyl ether of bisphenol-A (DGEBA). By controlling the molecular ratios of the POAAs, which have varying functionality and molecular weight the reactivity of these surfaces toward epoxies can be controlled. In addition to NEXAFS which provides insight regarding the molecular organization and chemistry at the interface, mechanical testing will also be explored to determine the impact on interfacial properties. Asymmetric dual cantilever beam testing was chosen for these samples because it drives the crack to the interface and allows for ease of characterization with surface science techniques after failure. A combination of NEXAFS and XPS will be utilized to interrogate the fracture surfaces and provide insight into the adhesive failure mechanisms and location.

  16. Solid Particle Erosion Behaviors of Carbon-Fiber Epoxy Composite and Pure Titanium

    NASA Astrophysics Data System (ADS)

    Cai, Feng; Gao, Feng; Pant, Shashank; Huang, Xiao; Yang, Qi

    2016-01-01

    Rotor blades of Bell CH-146 Griffon helicopter experience excessive solid particle erosion at low altitudes in desert environment. The rotor blade is made of an advanced light-weight composite which, however, has a low resistance to solid particle erosion. Coatings have been developed and applied to protect the composite blade. However, due to the influence of coating process on composite material, the compatibility between coating and composite base, and the challenges of repairing damaged coatings as well as the inconsistency between the old and new coatings, replaceable thin metal shielding is an alternative approach; and titanium, due to its high-specific strength and better formability, is an ideal candidate. This work investigates solid particle erosion behaviors of carbon-fiber epoxy composite and titanium in order to assess the feasibility of titanium as a viable candidate for erosion shielding. Experiment results showed that carbon-fiber epoxy composite showed a brittle erosion behavior, whereas titanium showed a ductile erosion mode. The erosion rate on composite was 1.5 times of that on titanium at impingement angle 15° and increased to 5 times at impact angle 90°.

  17. Physical aging in graphite/epoxy composites

    NASA Technical Reports Server (NTRS)

    Kong, E. S. W.

    1983-01-01

    Sub-Tg annealing has been found to affect the properties of graphite/epoxy composites. The network epoxy studied was based on the chemistry of tetraglycidyl 4,4'-diamino-diphenyl methane (TGDDM) crosslinked by 4,4'-diamino-diphenyl sulfone (DDS). Differential scanning calorimetry, thermal mechanical analysis, and solid-state cross-polarized magic-angle-spinning nuclear magnetic resonance spectroscopy have been utilized in order to characterize this process of recovery towards thermodynamic equilibrium. The volume and enthalpy recovery as well as the 'thermoreversibility' aspects of the physical aging are discussed. This nonequilibrium and time-dependent behavior of network epoxies are considered in view of the increasingly wide applications of TGDDM-DDS epoxies as matrix materials of structural composites in the aerospace industry.

  18. Structure Property Relationships of Biobased Epoxy Resins

    NASA Astrophysics Data System (ADS)

    Maiorana, Anthony Surraht

    The thesis is about the synthesis, characterization, development, and application of epoxy resins derived from sustainable feedstocks such as lingo-cellulose, plant oils, and other non-food feedstocks. The thesis can be divided into two main topics 1) the synthesis and structure property relationship investigation of new biobased epoxy resin families and 2) mixing epoxy resins with reactive diluents, nanoparticles, toughening agents, and understanding co-curing reactions, filler/matrix interactions, and cured epoxy resin thermomechanical, viscoelastic, and dielectric properties. The thesis seeks to bridge the gap between new epoxy resin development, application for composites and advanced materials, processing and manufacturing, and end of life of thermoset polymers. The structures of uncured epoxy resins are characterized through traditional small molecule techniques such as nuclear magnetic resonance, high resolution mass spectrometry, and infrared spectroscopy. The structure of epoxy resin monomers are further understood through the process of curing the resins and cured resins' properties through rheology, chemorheology, dynamic mechanical analysis, tensile testing, fracture toughness, differential scanning calorimetry, scanning electron microscopy, thermogravimetric analysis, and notched izod impact testing. It was found that diphenolate esters are viable alternatives to bisphenol A and that the structure of the ester side chain can have signifi-cant effects on monomer viscosity. The structure of the cured diphenolate based epoxy resins also influence glass transition temperature and dielectric properties. Incorporation of reactive diluents and flexible resins can lower viscosity, extend gel time, and enable processing of high filler content composites and increase fracture toughness. Incorpora-tion of high elastic modulus nanoparticles such as graphene can provide increases in physical properties such as elastic modulus and fracture toughness. The synthesis

  19. Investigation of paramagnetic response of metallic epoxies

    NASA Technical Reports Server (NTRS)

    Ash, R. L.; Chegini, H.

    1986-01-01

    The paramagnetic properties of epoxies which were impregnated with metal ions were examined as the primary task in this research. A major conclusion was that the quality control of the epoxies was insufficient to permit reliable evaluation. Subsequently, a new set of specimens is being prepared. As an additional task, a new method is investigated for estimating heats of combustion for saturated hydrocarbons. The results of that investigation have shown that the empirical approach is a promising method for on-line measurements.

  20. Ultrasonic Mixing of Epoxy Curing Agents

    NASA Technical Reports Server (NTRS)

    Hodges, W. T.; St. Clair, T. L.

    1986-01-01

    New ultrasonic mixing technique used to mix several curing agents/epoxy combinations. Major component of commercially available base epoxy resin used in tetraglycidylmethylenedianiline (TGMDA). In ultrasonic mixing system cup holds resin and curing agent during acoustic excitation. Samples placed in cup with top to ultrasonic horn forming bottom of cup. Ultrasonically treated until amber colored and transparent. Because ultrasonic agitation drives out entrapped air, degassing not necessary before cure.

  1. Electrical properties of epoxies and film resistors

    NASA Technical Reports Server (NTRS)

    Sergent, J. E.

    1976-01-01

    The reliability of hybrid microcircuits has been enhanced in recent years by the use of organic adhesives as a replacement for solder and eutectics. The epoxies have been the most effective and widely used material for this application. Methods for measuring the electrical and mechanical properties of epoxies are developed. Data are given for selected conductive adhesives at high and low frequencies. The temperature coefficients of resistance of thick film resistors are presented.

  2. Corrosion protection mechanism of polyaniline blended organic coating on steel

    SciTech Connect

    Sathiyanarayanan, S.; Jeyaram, R.; Muthukrishnan, S.; Venkatachari, G.

    2009-07-01

    Epoxy-coal tar coatings are widely used to protect steel structures exposed to marine atmosphere due to their good barrier property. However, the presence of micropores and microcracks formed during the coating formation leads to failure of the coating due to permeation of corrosive ions. In recent years, it has been established that the coatings containing polyaniline (PANI) is able to protect pinholes and defects due to its passivating ability. Hence, a study has been made on the effect of polyaniline content (1 and 3%) in epoxy-coal tar coating on the corrosion protection of steel in 3% NaCl solution by electrochemical impedance spectroscopy (EIS) studies. Both phosphate- and chloride-doped polyanilines were prepared by a chemical oxidative polymerization method. From EIS studies, it has been found that the resistance value of the coatings containing 1 and 3% phosphate-doped polyaniline and 3% chloride-doped polyaniline pigmented coatings are similar to 10{sup 9} {Omega} cm{sup 2} even after 90 days exposure to NaCl solution, which are two orders high in comparison to that of conventional coal tar epoxy coatings. Besides, the conducting state of polyaniline has been found to be decreased after exposure to NaCl solution due to redox property of PANI. X-ray photoelectron spectroscopy studies have shown that polyaniline forms a complex layer with iron beneath the coating along with iron oxide.

  3. ENVIRONMENTAL TECHNOLOGY VERIFICATION REPORT--EVERMORE PAINTS AND COATINGS INC. FORMULA 5 COATING

    EPA Science Inventory

    This report is of a test of the pollution prevention capabilities of a polyamide-epoxy-silicone modified paint coating. It was analyzed for volatile organic emissions, hazardous air pollutants, film thickness, gloss, appearance, MEK rub resistance, abrasion resistance and other ...

  4. Superhydrophobic wind turbine blade surfaces obtained by a simple deposition of silica nanoparticles embedded in epoxy

    NASA Astrophysics Data System (ADS)

    Karmouch, Rachid; Ross, Guy G.

    2010-11-01

    Samples of wind turbine blade surface have been covered with a superhydrophobic coating made of silica nanoparticles embedded in commercial epoxy paint. The superhydrophobic surfaces have a water contact angle around 152°, a hysteresis less than 2° and a water drop sliding angle around 0.5°. These surfaces are water repellent so that water drops cannot remain motionless on the surface. Examination of coated and uncoated surfaces with scanning electron microscopy and atomic force microscopy, together with measurements of water contact angles, indicates that the air trapped in the cavity enhances the water repellency similarly to the lotus leaf effect. Moreover, this new coating is stable under UVC irradiation and water pouring. The production of this nanoscale coating film being simple and low cost, it can be considered as a suitable candidate for water protection of different outdoor structures.

  5. Cavitation in block copolymer modified epoxy

    NASA Astrophysics Data System (ADS)

    Declet-Perez, Carmelo; Francis, Lorraine; Bates, Frank

    2013-03-01

    Today, brittleness in epoxy networks limits most commercial applications. Significant toughness can be imparted by adding small amounts of micelle forming block copolymers (BCP) without compromising critical properties such as high use temperature and modulus. Curing the network locks in the self-assembled BCP micellar structures formed in the monomer resin providing control of the resulting morphology. Despite significant research over the last decade, a complete description of the parameters influencing toughness in block copolymer modified epoxies is still lacking. In this presentation we compare the ultimate mechanical behavior of epoxies modified with spherical micelle forming BCP's containing rubbery and glassy cores using real-time in-situ small-angle X-ray scattering (SAXS) performed during tensile deformation. Striking differences in the 2D SAXS patterns were documented for epoxies modified with rubbery (PEP) versus glassy (PS) micelle cores. Rubbery cores dilate by 100% in volume upon specimen yielding, while the glassy micelle cores deform at approximately constant volume. These results provide direct evidence of a cavitation mediated mechanism for toughness in block copolymer modified epoxies. We further interpret characteristic butterfly features in the 2D SAXS patterns in terms of epoxy network deformation. Support was provided by the NSF sponsored MRSEC at the University of Minnesota

  6. Pt-Free Counter Electrodes with Carbon Black and 3D Network Epoxy Polymer Composites

    PubMed Central

    Kang, Gyeongho; Choi, Jongmin; Park, Taiho

    2016-01-01

    Carbon black (CB) and a 3D network epoxy polymer composite, representing dual functions for conductive corrosion protective layer (CCPL) and catalytic layer (CL) by the control of CB weight ratio against polymer is developed. Our strategy provides a proper approach which applies high catalytic ability and chemical stability of CB in corrosive triiodide/iodide (I3−/I−) redox electrolyte system. The CB and a 3D network epoxy polymer composite coated on the stainless steel (SS) electrode to alternate counter electrodes in dye sensitized solar cells (DSSCs). A two-step spray pyrolysis process is used to apply a solution containing epoxy monomers and a polyfunctional amine hardener with 6 wt% CB to a SS substrate, which forms a CCPL. Subsequently, an 86 wt% CB is applied to form a CL. The excellent catalytic properties and corrosion protective properties of the CB and 3D network epoxy polymer composites produce efficient counter electrodes that can replace fluorine-doped tin oxide (FTO) with CCPL/SS and Pt/FTO with CL/CCPL/SS in DSSCs. This approach provides a promising approach to the development of efficient, stable, and cheap solar cells, paving the way for large-scale commercialization. PMID:26961256

  7. Pt-Free Counter Electrodes with Carbon Black and 3D Network Epoxy Polymer Composites

    NASA Astrophysics Data System (ADS)

    Kang, Gyeongho; Choi, Jongmin; Park, Taiho

    2016-03-01

    Carbon black (CB) and a 3D network epoxy polymer composite, representing dual functions for conductive corrosion protective layer (CCPL) and catalytic layer (CL) by the control of CB weight ratio against polymer is developed. Our strategy provides a proper approach which applies high catalytic ability and chemical stability of CB in corrosive triiodide/iodide (I3‑/I‑) redox electrolyte system. The CB and a 3D network epoxy polymer composite coated on the stainless steel (SS) electrode to alternate counter electrodes in dye sensitized solar cells (DSSCs). A two-step spray pyrolysis process is used to apply a solution containing epoxy monomers and a polyfunctional amine hardener with 6 wt% CB to a SS substrate, which forms a CCPL. Subsequently, an 86 wt% CB is applied to form a CL. The excellent catalytic properties and corrosion protective properties of the CB and 3D network epoxy polymer composites produce efficient counter electrodes that can replace fluorine-doped tin oxide (FTO) with CCPL/SS and Pt/FTO with CL/CCPL/SS in DSSCs. This approach provides a promising approach to the development of efficient, stable, and cheap solar cells, paving the way for large-scale commercialization.

  8. Pt-Free Counter Electrodes with Carbon Black and 3D Network Epoxy Polymer Composites.

    PubMed

    Kang, Gyeongho; Choi, Jongmin; Park, Taiho

    2016-01-01

    Carbon black (CB) and a 3D network epoxy polymer composite, representing dual functions for conductive corrosion protective layer (CCPL) and catalytic layer (CL) by the control of CB weight ratio against polymer is developed. Our strategy provides a proper approach which applies high catalytic ability and chemical stability of CB in corrosive triiodide/iodide (I3(-)/I(-)) redox electrolyte system. The CB and a 3D network epoxy polymer composite coated on the stainless steel (SS) electrode to alternate counter electrodes in dye sensitized solar cells (DSSCs). A two-step spray pyrolysis process is used to apply a solution containing epoxy monomers and a polyfunctional amine hardener with 6 wt% CB to a SS substrate, which forms a CCPL. Subsequently, an 86 wt% CB is applied to form a CL. The excellent catalytic properties and corrosion protective properties of the CB and 3D network epoxy polymer composites produce efficient counter electrodes that can replace fluorine-doped tin oxide (FTO) with CCPL/SS and Pt/FTO with CL/CCPL/SS in DSSCs. This approach provides a promising approach to the development of efficient, stable, and cheap solar cells, paving the way for large-scale commercialization. PMID:26961256

  9. The modifications of epoxy resin and their crystalline polymer particle filled epoxies

    SciTech Connect

    Huei-Hsiung Wang

    1996-12-31

    The chemical linking of the modifier to the epoxy network was overcome by using Bisphenol A, 4,4`-diaminodiphenyl sulphone or benzophenone-tetracarboxylic dianhydride as a coupling agent between the PU and the epoxy oligomer. From the experimental results, it was shown that the values of fracture energy, G{sub IC} for PU-modified epoxy were dependent on the macroglycols and the coupling agents. Scanning electron microscopy and the glass transition temperature were used to assess the morphology and their compatibility of these modified epoxies. It revealed that the ether type (PTMG) of PU modified epoxy showed the present of an aggregated separated phase. However, the ester type (PBA) PU-modified epoxy resin showed a homogenous morphology. In addition, the {Beta}-relaxation of cured epoxy resin showed a more clear two-phase separation existed in Bis-A as a coupling agents. The additive of the semi-crystalline PBT powder was more efficient in fracture energies of epoxy network than that of the Nylon 6,6 powder.

  10. Metallographic techniques for evaluation of thermal barrier coatings

    NASA Technical Reports Server (NTRS)

    Brindley, William J.; Leonhardt, Todd A.

    1990-01-01

    The performance of ceramic thermal barrier coatings is strongly dependent on the amount and shape of the porosity in the coating. Current metallographic techniques do not provide polished surfaces that are adequate for a repeatable interpretation of the coating structures. A technique recently developed at NASA-Lewis for preparation of thermal barrier coating sections combines epoxy impregnation, careful sectioning and polishing, and interference layering to provide previously unobtainable information on processing-induced porosity. In fact, increased contrast and less ambiguous structure developed by the method make automatic quantitative metallography a viable option for characterizing thermal barrier coating structures.

  11. Process for Preparing Epoxy-Reinforced Silica Aerogels

    NASA Technical Reports Server (NTRS)

    Meador, Mary Ann B (Inventor)

    2016-01-01

    One-pot reaction process for preparing epoxy-reinforced monolithic silica aerogels comprising the reaction of at least one silicon compound selected from the group consisting of alkoxysilanes, orthosilicates and combination thereof in any ratio with effective amounts of an epoxy monomer and an aminoalkoxy silane to obtain an epoxy monomer-silica sol in solution, subsequently preparing an epoxy-monomer silica gel from said silica sol solution followed by initiating polymerization of the epoxy monomer to obtain the epoxy-reinforced monolithic silica aerogel.

  12. Molecular design of an epoxy for cryogenic temperatures

    NASA Astrophysics Data System (ADS)

    Sawa, Fumio; Nishijima, Shigehiro; Okada, Toichi

    The mechanical and thermal properties of several epoxy resins were measured to obtain guidelines for the molecular design of an epoxy resin for cryogenic temperatures. Two types of epoxy resin with different numbers of epoxy groups were mixed (with different mixing ratios) and cured. Fracture toughness, flexural strength and thermal contraction of the hybrid epoxy resins were measured down to cryogenic temperatures. The results suggest that epoxies with larger molecular weights between crosslinkings relaxed stress at the crack tip, even at cryogenic temperatures. Intermolecular forces and stress relaxation at the crack tip were found to be important for high fracture toughness.

  13. Physical aging and its influence on the reliability of network epoxies and epoxy-matrix composites

    NASA Technical Reports Server (NTRS)

    Heinemann, K.

    1983-01-01

    The matrix-dominated physical and mechanical properties of a carbon fiber reinforced epoxy composite and a neat epoxy resin were found to be affected by sub-Tg annealing in nitrogen and dark atmosphere. Postcured specimens of Thornel 300 carbon-fiber/Fiberite 934 epoxy as well as Fiberite 934 epoxy resin were quenched from above Tg and given annealing at 140 C, 110 C, or 80 C, for time up to one-hundred thousand minutes. No weight loss was observed during annealing at these temperatures. Significant variations were found in density, modulus, hardness, damping, moisture absorption ability, thermal expansivity. Moisture-epoxy interactious were also studied. The kinetics of aging as well as the molecular aggregation during this densification process were monitored by differential scanning calorimetry, dynamic mechanical analysis, density gradient column, microhardness tester, Instron, and solid-state nuclear magnetic resonance spectroscopy.

  14. UV-curable acrylated coating from epoxidized palm oil

    NASA Astrophysics Data System (ADS)

    Rahman, Nurliyana Abd; Badri, Khairiah Haji; Salleh, Nik Ghazali Nik

    2014-09-01

    The properties of coating film prepared from the incorporation of acrylated palm oil (EPOLA) in commercial epoxy acrylate have been studied. A series of different amount of EPOLA was mixed with commercial epoxy acrylate. The blended acrylates passed through UV light to produce a non-tacky film. The conversion of acrylate double bond was monitored by FTIR. The effect of EPOLA concentration onto coated films were investigated by determination of the pendulum hardness and gel content. The higher the amount of EPOLA, the lower the pendulum hardness and the gel content but to a level acceptable for usage in the high-end applications.

  15. Electrical properties of epoxies used in hybrid microelectronics

    NASA Technical Reports Server (NTRS)

    Stout, C. W.

    1976-01-01

    The electrical properties and basic characteristics of the structure of conductive epoxies were studied. The results of the experimental work performed to measure the electrical properties of epoxies are presented.

  16. Nanoimprinting ultrasmall and high-aspect-ratio structures by using rubber-toughened UV cured epoxy resist

    NASA Astrophysics Data System (ADS)

    Shin, Young Jae; Wu, Yi-Kuei; Guo, L. Jay

    2013-06-01

    A simple and robust scheme is proposed for the fabrication of nanoscale (20 nm line width) and high-aspect-ratio (9:1) structures by using modulus-tunable UV curable epoxy resists. Additionally, the ability to control the Young’s modulus of the imprinted material from hard to rigiflex using these epoxy resists is demonstrated. The physical properties of the new epoxy resists were controlled by adjusting the ratio of bisphenol F-type epoxy resin and acrylonitrile-butadiene rubber-based epoxy resin in the formulation of the resist. The mechanical properties of the resist were tuned to obtain various aspect ratios as well as mold flexibility for conformal contact over non-planar surfaces and large areas. In order to reduce the line width of the imprinted patterns, a process to conformally coat the mold structure by atomic layer deposition of alumina was also developed. Narrow lines with high-aspect-ratio features and with very low defect density were achieved via the new approach and the high mechanical strength of the new resist formulation.

  17. Interlaminar Fracture toughness in Glass-Cellulose Reinforced Epoxy hybrid composites

    NASA Astrophysics Data System (ADS)

    Uppin, Vinayak S.; Ashok; AnanthJoshi; Sridhar, I.; Shivakumar Gouda, P. S.

    2016-09-01

    Laminates of fibre reinforced compositesare weak in through thicknessbut strong in fibre direction, this lead to development of hybridizationconcept in polymer composites. In this work a new method of disperssing cellulose micro particleson unidirectional (UD) Glass fibre epoxy composite using semi-automated draw down coating technique was adopted to enhance fracture toughness.Test results show that by adding cellulose increases the load carrying competency by 32% in mode-I as compare to Glass- Epoxy composite samples. Imrovement in interlaminar critical energy release rates (GiC and GnC) up to 55% in Mode -I and 19 %in Mode -II respectively was also observed. This enahancement in fracture toughnees is due to the amount of fiber bridging seen during crack initiation and propagation.

  18. Chromium Ions Improve Moisure Resistance of Epoxy Resins

    NASA Technical Reports Server (NTRS)

    St. Clair, A. K.; St. Clair, T. L.; Stoakley, D. M.; Singh, J. J.; Sprinkle, D. R.

    1986-01-01

    Broad spectrum of thermosetting epoxy resins used on commercial and military aircraft, primarily as composite matrices and adhesives. In new technique, chromium-ion containing epoxy with improved resistance to moisture produced where chromium ions believed to prevent absorption of water molecules by coordinating themselves to hydroxyl groups on epoxy chain. Anticipated that improved epoxy formulation useful as composite matrix resin, adhesive, or casting resin for applications on commercial and advanced aircraft. Improvement made without sacrifice in mechanical properties of polymer.

  19. Evaluation of epoxy systems for use in SBASI

    NASA Technical Reports Server (NTRS)

    Coultas, T. J.

    1971-01-01

    The purpose of the test program was to evaluate the performance of different epoxy systems as replacements for existing epoxy systems in the SBASI. The three areas of investigation were the connector shell potting, the epoxy tape under the charge cup, and the epoxy impregnated fiberglass over the output charge. Factors considered, in addition to performance, were availability, shelf life, pot life, and effect on producibility and cost.

  20. Thermal properties of epoxy composites filled with boric acid

    NASA Astrophysics Data System (ADS)

    Visakh, P. M.; Nazarenko, O. B.; Amelkovich, Yu A.; Melnikova, T. V.

    2015-04-01

    The thermal properties of epoxy composites filled with boric acid fine powder at different percentage were studied. Epoxy composites were prepared using epoxy resin ED-20, boric acid as flame-retardant filler, hexamethylenediamine as a curing agent. The prepared samples and starting materials were examined using methods of thermal analysis, scanning electron microscopy and infrared spectroscopy. It was found that the incorporation of boric acid fine powder enhances the thermal stability of epoxy composites.

  1. Hygrothermal expansion of Kevlar 49/epoxy and S2-glass/epoxy composites

    SciTech Connect

    Lo, S.Y.; Hahn, H.T.

    1982-11-01

    Ply failure occurred during preconditioning at 75/sup 0/C of (0/90)/sub 2S/ S2-glass/epoxy and Kevlar 49/epoxy laminates. Wet specimens showed different thermal expansion beavior near and above the glass transition temperature. Various available theories can be used to predict the thermal expansion coefficients. Stress analysis showed that the compressive normal stress at the interface in Kevlar 49/epoxy after cure is very small compared with those in other composites. Significant and rapid changes in the transverse coefficient of thermal expansion occurs in the T/sub g/ region. The two-phase diffusion model is a good representation of the diffusion behavior. Desorption process reveals a higher diffusion coefficient than absorption. S2-glass/epoxy was found to be unstable under the conditions applied, with cracking and losses during desorption. Maximum moisture contents were approx. 0.31% at 75/sup 0/C/75% RH and approx. 0.412% at 75/sup 0/C/water. The composite swelled transversely up to about 0.11 and 0.16%. Kevlar 49/epoxy was more stable than S2-glass/epoxy; max moisture contents were approx. 2.47% at 75/sup 0/C/75% RH and approx. 5.5% at 75/sup 0/C/water. The composite swelled transversely up to 1.0 and 2.23%. Results indicate that Kevlar 49 fibers swell radially. Relation between swelling strain and moisture content undergoes hysteresis during moisture cycling. Relation between swelling strain and moisture concentration is fairly linear for S2-glass/epoxy, Kevlar 49/epoxy and AS 3501/5 graphite/epoxy and only weakly depends on the material system. The equilibrium moisture content in (+-45)/sub 2S/ laminate is higher than in unidirectional lamina. The equilibrium thickness swelling strain can be predicted by laminated plate theory.

  2. Free-volume characteristics of epoxies

    NASA Technical Reports Server (NTRS)

    Singh, Jag J.; Eftekhari, Abe; Shultz, William J.; St.clair, Terry L.

    1992-01-01

    Positron annihilation spectroscopy was used to measure free-volume characteristics of selected epoxies. Fluorene resins, a new family of high-temperature thermosetting resins, were selected as the test medium. Experimental results indicate that the free-volume cell size V sub f varies with the molecular weight between the cross-links M sub c according to an equation of the form V sub f = AM sub c sup B, where A and B are structural constants. In two of the samples, the concentration of bulky fluorene groups was increased in the network backbone by replacement of some of the conventional bisphenol A epoxy resin with fluorene-derived epoxy resin. This resulted in an increase in their glass transition temperature for a given level of cross-linking. It was found that in these samples, the Doppler broadening of the annihilation peak decreases with the increasing fluorene content, presumably due to enhanced damping of the chain motions.

  3. RADIATION EFFECTS ON EPOXY CARBON FIBER COMPOSITE

    SciTech Connect

    Hoffman, E

    2008-05-30

    Carbon fiber-reinforced bisphenol-A epoxy matrix composite was evaluated for gamma radiation resistance. The composite was exposed to total gamma doses of 50, 100, and 200 Mrad. Irradiated and baseline samples were tested for tensile strength, hardness and evaluated using FTIR (Fourier transform infrared) spectroscopy and DSC (differential scanning calorimetry) for structural changes. Scanning electron microscopy was used to evaluate microstructural behavior. Mechanical testing of the composite bars revealed no apparent change in modulus, strain to failure, or fracture strength after exposures. However, testing of only the epoxy matrix revealed changes in hardness, thermal properties, and FTIR results with increasing gamma irradiation. The results suggest the epoxy within the composite can be affected by exposure to gamma irradiation.

  4. Physical aging in graphite epoxy composites

    NASA Technical Reports Server (NTRS)

    Kong, E. S. W.

    1981-01-01

    The matrix dominated mechanical behavior of a graphite epoxy composite was found to be affected by sub Tg annealing. Postcured + or - 45 deg 4S specimens of Thornel 300 graphite/Narmco 5208 epoxy were quenched from above Tg and given a sub Tg annealing at 140 C for times up to 10 to the 5th power min. The ultimate tensile strength, strain to break, and toughness of the composite material were found to decrease as functions of sub Tg annealing time. No weight loss was observed during the sub Tg annealing. The time dependent change in mechanical behavior is explained on the basis of free volume changes that are related to the physical aging of the nonequilibrium glassy network epoxy. The results imply possible changes in composite properties with service time.

  5. Effects of epoxy/hardener stoichiometry on structures and properties of a diethanolamine-cured epoxy encapsulant

    NASA Astrophysics Data System (ADS)

    Li, Y. F.; Xiao, M. Z.; Wu, Z.; Peng, K.; Han, C. M.; Xiang, W.; Dai, J. Y.

    2016-07-01

    For the epoxy encapsulant cured by diethanolamine, optimal epoxy/hardener stoichiometry could hardly be predicted due to the complex curing mechanisms. In this paper, the influences of stoichiometry were investigated by FTIR, DMA and tensile testing. The results showed that stoichiometry has a dominating effect on both Tg and tensile properties of the cured epoxy. The largest Tg , highest crosslink density as well as excellent ductility appeared in epoxy encapsulant cured with 14 wt% diethanolmine. When the content of diethanolamine was lower than 14 wt%, epoxy encapsulants showed smaller glycidyl conversion even with long-duration post-cure. Larger tensile strength and modulus were also observed in the glycidyl-rich epoxies, which could be explained by anti-plasticization effect. The amine-rich epoxy, however, had extremely high glycidyl conversion and presented brittle tensile behavior. A diethanolamine content of 12-14 wt% for the epoxy encapsulant is suggested to obtain optimal thermal and tensile properties.

  6. 40 CFR 721.2752 - Epoxy resin containing phosphorus (generic).

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 32 2013-07-01 2013-07-01 false Epoxy resin containing phosphorus... Specific Chemical Substances § 721.2752 Epoxy resin containing phosphorus (generic). (a) Chemical substance... epoxy resin containing phosphorus (PMN P-00-912) is subject to reporting under this section for...

  7. 40 CFR 721.2752 - Epoxy resin containing phosphorus (generic).

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 32 2012-07-01 2012-07-01 false Epoxy resin containing phosphorus... Specific Chemical Substances § 721.2752 Epoxy resin containing phosphorus (generic). (a) Chemical substance... epoxy resin containing phosphorus (PMN P-00-912) is subject to reporting under this section for...

  8. 40 CFR 721.2752 - Epoxy resin containing phosphorus (generic).

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 31 2014-07-01 2014-07-01 false Epoxy resin containing phosphorus... Specific Chemical Substances § 721.2752 Epoxy resin containing phosphorus (generic). (a) Chemical substance... epoxy resin containing phosphorus (PMN P-00-912) is subject to reporting under this section for...

  9. 40 CFR 721.2752 - Epoxy resin containing phosphorus (generic).

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 31 2011-07-01 2011-07-01 false Epoxy resin containing phosphorus... Specific Chemical Substances § 721.2752 Epoxy resin containing phosphorus (generic). (a) Chemical substance... epoxy resin containing phosphorus (PMN P-00-912) is subject to reporting under this section for...

  10. 40 CFR 721.2755 - Cycloaliphatic epoxy resin (generic).

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 31 2011-07-01 2011-07-01 false Cycloaliphatic epoxy resin (generic... Substances § 721.2755 Cycloaliphatic epoxy resin (generic). (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as cycloaliphatic epoxy resin...

  11. 40 CFR 721.3135 - Phosphorous modified epoxy resin (generic).

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 31 2011-07-01 2011-07-01 false Phosphorous modified epoxy resin... Specific Chemical Substances § 721.3135 Phosphorous modified epoxy resin (generic). (a) Chemical substance... phosphorous modified epoxy resin (PMNs P-00-992 and P-01-471) is subject to reporting under this section...

  12. 40 CFR 721.2752 - Epoxy resin containing phosphorus (generic).

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Epoxy resin containing phosphorus... Specific Chemical Substances § 721.2752 Epoxy resin containing phosphorus (generic). (a) Chemical substance... epoxy resin containing phosphorus (PMN P-00-912) is subject to reporting under this section for...

  13. 40 CFR 721.3135 - Phosphorous modified epoxy resin (generic).

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Phosphorous modified epoxy resin... Specific Chemical Substances § 721.3135 Phosphorous modified epoxy resin (generic). (a) Chemical substance... phosphorous modified epoxy resin (PMNs P-00-992 and P-01-471) is subject to reporting under this section...

  14. 40 CFR 721.2755 - Cycloaliphatic epoxy resin (generic).

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Cycloaliphatic epoxy resin (generic... Substances § 721.2755 Cycloaliphatic epoxy resin (generic). (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as cycloaliphatic epoxy resin...

  15. A new approach to raising heat resistance of epoxy nanocomposites

    NASA Astrophysics Data System (ADS)

    Korobko, Anatoliy P.; Levakova, Irina V.; Krasheninnikov, Sergey V.

    2012-07-01

    A new approach to enhancing heat resistance of epoxy nanocomposites is offered. Complete exfoliation of montmorillonite particles into individual platelets (nanoparticles) is not sufficient condition for increasing the glass transition temperature of the epoxy nanocomposite. A much higher contribution to the increase in the heat resistance is ensured by grafting of epoxy molecular chains onto the surface of aluminosilicate platelets.

  16. 40 CFR 721.3140 - Vinyl epoxy ester.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 31 2014-07-01 2014-07-01 false Vinyl epoxy ester. 721.3140 Section... Substances § 721.3140 Vinyl epoxy ester. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance vinyl epoxy ester (PMN P-85-527) is subject to reporting under...

  17. 40 CFR 721.3140 - Vinyl epoxy ester.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Vinyl epoxy ester. 721.3140 Section... Substances § 721.3140 Vinyl epoxy ester. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance vinyl epoxy ester (PMN P-85-527) is subject to reporting under...

  18. 40 CFR 721.3140 - Vinyl epoxy ester.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 32 2012-07-01 2012-07-01 false Vinyl epoxy ester. 721.3140 Section... Substances § 721.3140 Vinyl epoxy ester. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance vinyl epoxy ester (PMN P-85-527) is subject to reporting under...

  19. 40 CFR 721.3140 - Vinyl epoxy ester.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 31 2011-07-01 2011-07-01 false Vinyl epoxy ester. 721.3140 Section... Substances § 721.3140 Vinyl epoxy ester. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance vinyl epoxy ester (PMN P-85-527) is subject to reporting under...

  20. 40 CFR 721.3140 - Vinyl epoxy ester.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 32 2013-07-01 2013-07-01 false Vinyl epoxy ester. 721.3140 Section... Substances § 721.3140 Vinyl epoxy ester. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance vinyl epoxy ester (PMN P-85-527) is subject to reporting under...

  1. 40 CFR 721.2755 - Cycloaliphatic epoxy resin (generic).

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 32 2013-07-01 2013-07-01 false Cycloaliphatic epoxy resin (generic... Substances § 721.2755 Cycloaliphatic epoxy resin (generic). (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as cycloaliphatic epoxy resin...

  2. 40 CFR 721.2755 - Cycloaliphatic epoxy resin (generic).

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 32 2012-07-01 2012-07-01 false Cycloaliphatic epoxy resin (generic... Substances § 721.2755 Cycloaliphatic epoxy resin (generic). (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as cycloaliphatic epoxy resin...

  3. 40 CFR 721.3135 - Phosphorous modified epoxy resin (generic).

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 32 2013-07-01 2013-07-01 false Phosphorous modified epoxy resin... Specific Chemical Substances § 721.3135 Phosphorous modified epoxy resin (generic). (a) Chemical substance... phosphorous modified epoxy resin (PMNs P-00-992 and P-01-471) is subject to reporting under this section...

  4. 40 CFR 721.3135 - Phosphorous modified epoxy resin (generic).

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 31 2014-07-01 2014-07-01 false Phosphorous modified epoxy resin... Specific Chemical Substances § 721.3135 Phosphorous modified epoxy resin (generic). (a) Chemical substance... phosphorous modified epoxy resin (PMNs P-00-992 and P-01-471) is subject to reporting under this section...

  5. 40 CFR 721.3135 - Phosphorous modified epoxy resin (generic).

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 32 2012-07-01 2012-07-01 false Phosphorous modified epoxy resin... Specific Chemical Substances § 721.3135 Phosphorous modified epoxy resin (generic). (a) Chemical substance... phosphorous modified epoxy resin (PMNs P-00-992 and P-01-471) is subject to reporting under this section...

  6. 40 CFR 721.320 - Acrylamide-substituted epoxy.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Acrylamide-substituted epoxy. 721.320... Substances § 721.320 Acrylamide-substituted epoxy. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as acrylamide-substituted epoxy (PMN...

  7. 40 CFR 721.320 - Acrylamide-substituted epoxy.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 31 2011-07-01 2011-07-01 false Acrylamide-substituted epoxy. 721.320... Substances § 721.320 Acrylamide-substituted epoxy. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as acrylamide-substituted epoxy (PMN...

  8. Industrially relevant epoxy-acrylate hybrid resin photopolymerizations

    NASA Astrophysics Data System (ADS)

    Ajiboye, Gbenga I.

    Photopolymerization of epoxy-acrylate hybrid resins takes advantages of inherent properties present in the free-radical and cationic reactions to reduce oxygen inhibition problems that plague free-radical reactions. Similarly, the combined reaction mechanisms reduce moisture sensitivity of the cationic reactions. Despite the advantages of epoxy-acrylate hybrid resins, problems persist that need to be addressed. For example, low conversion and polymerization rate of the epoxides are a problem, because the fast acrylate conversion prevents the epoxide from reaching high conversion. Controlling phase separation is challenging, since two moieties with different properties are reacting. The physical properties of the polymer will be impacted by the availability of different moieties. High shrinkage stress results from the acrylate moiety, causing buckling and cracking in film and coating applications. The overall goal of this study is to use the fundamental knowledge of epoxy-acrylate hybrid resins to formulate industrially viable polymers. In order to achieve this goal, the study focuses on the following objectives: (I) determine the apparent activation energy of the hybrid monomer METHB, (II) increase epoxide conversion and polymerization rate of hybrid formulations, and (III) control physical properties in epoxy-acrylate hybrid resins. In order to increase the epoxide conversion and rate of polymerization, the sensitivity of epoxides to alcohol is used to facilitate the activated monomer (AM) mechanism and induce a covalent bond between the epoxide and acrylate polymers through the hydroxyl group. It is hypothesized that if the AM mechanism is facilitated, epoxide conversion will increase. As a result, the resins can be tailored to control phase separation and physical properties, and shrinkage stress can be reduced. In pursuit of these objectives, the hybrid monomer METHB was polymerized at temperatures ranging from 30°C to 70°C to obtain apparent activation

  9. Control of pore size in epoxy systems.

    SciTech Connect

    Sawyer, Patricia Sue; Lenhart, Joseph Ludlow; Lee, Elizabeth; Kallam, Alekhya; Majumdar, Partha; Dirk, Shawn M.; Gubbins, Nathan; Chisholm, Bret J.; Celina, Mathias Christopher; Bahr, James; Klein, Robert J.

    2009-01-01

    Both conventional and combinatorial approaches were used to study the pore formation process in epoxy based polymer systems. Sandia National Laboratories conducted the initial work and collaborated with North Dakota State University (NDSU) using a combinatorial research approach to produce a library of novel monomers and crosslinkers capable of forming porous polymers. The library was screened to determine the physical factors that control porosity, such as porogen loading, polymer-porogen interactions, and polymer crosslink density. We have identified the physical and chemical factors that control the average porosity, pore size, and pore size distribution within epoxy based systems.

  10. Kevlar 49/Epoxy COPV Aging Evaluation

    NASA Technical Reports Server (NTRS)

    Sutter, James K.; Salem, Jonathan L.; Thesken, John C.; Russell, Richard W.; Littell, Justin; Ruggeri, Charles; Leifeste, Mark R.

    2008-01-01

    NASA initiated an effort to determine if the aging of Kevlar 49/Epoxy composite overwrapped pressure vessels (COPV) affected their performance. This study briefly reviews the history and certification of composite pressure vessels employed on NASA Orbiters. Tests to evaluate overwrap tensile strength changes compared 30 year old samples from Orbiter vessels to new Kevlar/Epoxy pressure vessel materials. Other tests include transverse compression and thermal analyses (glass transition and moduli). Results from these tests do not indicate a noticeable effect due to aging of the overwrap materials.

  11. Electroactive polymer gels based on epoxy resin

    NASA Astrophysics Data System (ADS)

    Samui, A. B.; Jayakumar, S.; Jayalakshmi, C. G.; Pandey, K.; Sivaraman, P.

    2007-04-01

    Five types of epoxy gels have been synthesized from common epoxy resins and hardeners. Fumed silica and nanoclay, respectively, were used as fillers and butyl methacrylate/acrylamide were used as monomer(s) for making interpenetrating polymer networks (IPNs) in three compositions. Swelling study, tensile property evaluation, dynamic mechanical thermal analysis, thermo-gravimetric analysis, scanning electron microscopy and electroactive property evaluation were done. The gels have sufficient mechanical strength and the time taken for bending to 20° was found to be 22 min for forward bias whereas it was just 12 min for reverse bias.

  12. Self-constructed tree-shape high thermal conductivity nanosilver networks in epoxy

    NASA Astrophysics Data System (ADS)

    Pashayi, Kamyar; Fard, Hafez Raeisi; Lai, Fengyuan; Iruvanti, Sushumna; Plawsky, Joel; Borca-Tasciuc, Theodorian

    2014-03-01

    We report the formation of high aspect ratio nanoscale tree-shape silver networks in epoxy, at low temperatures (<150 °C) and atmospheric pressures, that are correlated to a ~200 fold enhancement of thermal conductivity (κ) of the nanocomposite compared to the polymer matrix. The networks form through a three-step process comprising of self-assembly by diffusion limited aggregation of polyvinylpyrrolidone (PVP) coated nanoparticles, removal of PVP coating from the surface, and sintering of silver nanoparticles in high aspect ratio networked structures. Controlling self-assembly and sintering by carefully designed multistep temperature and time processing leads to κ of our silver nanocomposites that are up to 300% of the present state of the art polymer nanocomposites at similar volume fractions. Our investigation of the κ enhancements enabled by tree-shaped network nanocomposites provides a basis for the development of new polymer nanocomposites for thermal transport and storage applications.We report the formation of high aspect ratio nanoscale tree-shape silver networks in epoxy, at low temperatures (<150 °C) and atmospheric pressures, that are correlated to a ~200 fold enhancement of thermal conductivity (κ) of the nanocomposite compared to the polymer matrix. The networks form through a three-step process comprising of self-assembly by diffusion limited aggregation of polyvinylpyrrolidone (PVP) coated nanoparticles, removal of PVP coating from the surface, and sintering of silver nanoparticles in high aspect ratio networked structures. Controlling self-assembly and sintering by carefully designed multistep temperature and time processing leads to κ of our silver nanocomposites that are up to 300% of the present state of the art polymer nanocomposites at similar volume fractions. Our investigation of the κ enhancements enabled by tree-shaped network nanocomposites provides a basis for the development of new polymer nanocomposites for thermal transport

  13. Black Molecular Adsorber Coatings for Spaceflight Applications

    NASA Technical Reports Server (NTRS)

    Abraham, Nithin Susan; Hasegawa, Mark Makoto; Straka, Sharon A.

    2014-01-01

    The molecular adsorber coating is a new technology that was developed to mitigate the risk of on-orbit molecular contamination on spaceflight missions. The application of this coating would be ideal near highly sensitive, interior surfaces and instruments that are negatively impacted by outgassed molecules from materials, such as plastics, adhesives, lubricants, epoxies, and other similar compounds. This current, sprayable paint technology is comprised of inorganic white materials made from highly porous zeolite. In addition to good adhesion performance, thermal stability, and adsorptive capability, the molecular adsorber coating offers favorable thermal control characteristics. However, low reflectivity properties, which are typically offered by black thermal control coatings, are desired for some spaceflight applications. For example, black coatings are used on interior surfaces, in particular, on instrument baffles for optical stray light control. Similarly, they are also used within light paths between optical systems, such as telescopes, to absorb light. Recent efforts have been made to transform the white molecular adsorber coating into a black coating with similar adsorptive properties. This result is achieved by optimizing the current formulation with black pigments, while still maintaining its adsorption capability for outgassing control. Different binder to pigment ratios, coating thicknesses, and spray application techniques were explored to develop a black version of the molecular adsorber coating. During the development process, coating performance and adsorption characteristics were studied. The preliminary work performed on black molecular adsorber coatings thus far is very promising. Continued development and testing is necessary for its use on future contamination sensitive spaceflight missions.

  14. Black molecular adsorber coatings for spaceflight applications

    NASA Astrophysics Data System (ADS)

    Abraham, Nithin S.; Hasegawa, Mark M.; Straka, Sharon A.

    2014-09-01

    The molecular adsorber coating is a new technology that was developed to mitigate the risk of on-orbit molecular contamination on spaceflight missions. The application of this coating would be ideal near highly sensitive, interior surfaces and instruments that are negatively impacted by outgassed molecules from materials, such as plastics, adhesives, lubricants, epoxies, and other similar compounds. This current, sprayable paint technology is comprised of inorganic white materials made from highly porous zeolite. In addition to good adhesion performance, thermal stability, and adsorptive capability, the molecular adsorber coating offers favorable thermal control characteristics. However, low reflectivity properties, which are typically offered by black thermal control coatings, are desired for some spaceflight applications. For example, black coatings are used on interior surfaces, in particular, on instrument baffles for optical stray light control. Similarly, they are also used within light paths between optical systems, such as telescopes, to absorb light. Recent efforts have been made to transform the white molecular adsorber coating into a black coating with similar adsorptive properties. This result is achieved by optimizing the current formulation with black pigments, while still maintaining its adsorption capability for outgassing control. Different binder to pigment ratios, coating thicknesses, and spray application techniques were explored to develop a black version of the molecular adsorber coating. During the development process, coating performance and adsorption characteristics were studied. The preliminary work performed on black molecular adsorber coatings thus far is very promising. Continued development and testing is necessary for its use on future contamination sensitive spaceflight missions.

  15. BLISTERING AND DEGRADATION OF POLYURETHANE COATINGS UNDER DIFFERENT ACCELERATED WEATHERING TESTS. (R828081E01)

    EPA Science Inventory

    An epoxy primer with a high gloss polyurethane topcoat coating system was exposed either only in a QUV chamber or exposed in a QUV chamber and a Prohesion chamber, alternatively, in this study. AFM studies found that micro blisters formed on the coating surface after both expo...

  16. Characterization of Epoxy Functionalized Graphite Nanoparticles and the Physical Properties of Epoxy Matrix Nanocomposites

    NASA Technical Reports Server (NTRS)

    Miller, Sandi G.; Bauer, Jonathan L.; Maryanski, Michael J.; Heimann, Paula J.; Barlow, Jeremy P.; Gosau, Jan-Michael; Allred, Ronald E.

    2010-01-01

    This work presents a novel approach to the functionalization of graphite nanoparticles. The technique provides a mechanism for covalent bonding between the filler and matrix, with minimal disruption to the sp2 hybridization of the pristine graphene sheet. Functionalization proceeded by covalently bonding an epoxy monomer to the surface of expanded graphite, via a coupling agent, such that the epoxy concentration was measured as approximately 4 wt.%. The impact of dispersing this material into an epoxy resin was evaluated with respect to the mechanical properties and electrical conductivity of the graphite-epoxy nanocomposite. At a loading as low as 0.5 wt.%, the electrical conductivity was increased by five orders of magnitude relative to the base resin. The material yield strength was increased by 30% and Young s modulus by 50%. These results were realized without compromise to the resin toughness.

  17. In-place coating method

    SciTech Connect

    Not Available

    1986-07-01

    Fuel pipelines at military aviation facilities are critical to mission accomplishment. Clean aviation fuel, free from contamination, is a must for flight safety. Internal corrosion and pipeline leaks cannot be tolerated. Repairs to, and replacement of, pipelines that are often buried under thick, reinforced concrete, can be difficult, expensive, and time consuming. Excavations to uncover such lines can totally disrupt flight operations. An in-place pipeline internal rehabilitation service has been utilized recently to clean and internally coat three major military jet fuel pipelines serving military airfields in New Hampshire, North Carolina, and Florida. The rehabilitation projects were accomplished by UCISCO (Union Carbide Industrial Services Co.) with little or no disruptive excavation. The total process involves, first, thorough internal cleaning of the pipe using the SANDJET pipeline cleaning service to completely remove deposits and corrosion down to bare white metal and leave a clean blasted surface in a dry, inert nitrogen atmosphere - conditions ideal for application of a polyamide epoxy coating material. The epoxy coating provides a smooth, continuous inner surface that is free of holidays and helps improve the flow efficiency of the line as well as protecting products from possible corrosion contamination.

  18. Effect of Liquid-Crystalline Epoxy Backbone Structure on Thermal Conductivity of Epoxy-Alumina Composites

    NASA Astrophysics Data System (ADS)

    Giang, Thanhkieu; Kim, Jinhwan

    2016-06-01

    In a series of papers published recently, we clearly demonstrated that the most important factor governing the thermal conductivity of epoxy-Al2O3 composites is the backbone structure of the epoxy. In this study, three more epoxies based on diglycidyl ester-terminated liquid-crystalline epoxy (LCE) have been synthesized to draw conclusions regarding the effect of the epoxy backbone structure on the thermal conductivity of epoxy-alumina composites. The synthesized structures were characterized by proton nuclear magnetic resonance (1H-NMR) and Fourier-transform infrared (FT-IR) spectroscopy. Differential scanning calorimetry, thermogravimetric analysis, and optical microscopy were also employed to examine the thermal and optical properties of the synthesized LCEs and the cured composites. All three LCE resins exhibited typical liquid-crystalline behaviors: clear solid crystalline state below the melting temperature (T m), sharp crystalline melting at T m, and transition to nematic phase above T m with consequent isotropic phase above the isotropic temperature (T i). The LCE resins displayed distinct nematic liquid-crystalline phase over a wide temperature range and retained liquid-crystalline phase after curing, with high thermal conductivity of the resulting composite. The thermal conductivity values ranged from 3.09 W/m-K to 3.89 W/m-K for LCE-Al2O3 composites with 50 vol.% filler loading. The steric effect played a governing role in the difference. The neat epoxy resin thermal conductivity was obtained as 0.35 W/m-K to 0.49 W/m-K based on analysis using the Agari-Uno model. The results clearly support the objective of this study in that the thermal conductivity of the LCE-containing networks strongly depended on the epoxy backbone structure and the degree of ordering in the cured network.

  19. Evaluation of several corrosion protective coating systems on aluminum

    NASA Technical Reports Server (NTRS)

    Higgins, R. H.

    1981-01-01

    A study of several protective coating systems for use on aluminum in seawater/seacoast environments was conducted to review the developments made on protective coatings since early in the Space Shuttle program and to perform comparative studies on these coatings to determine their effectiveness for providing corrosion protection during exposure to seawater/seacoast environments. Panels of 2219-T87 aluminum were coated with 21 different systems and exposed to a 5 percent salt spray for 4000 hr. Application properties, adhesion measurements, heat resistance and corrosion protection were evaluated. For comparative studies, the presently specified Bostik epoxy system used on the SRB structures was included. Results of these tests indicate four systems with outstanding performance and four additional systems with protection almost as good. These systems are based on a chromated pretreatment, a chromate epoxy primer, and a polyurethane topcoat. Consideration for one of these systems should be included for those applications where superior corrosion protection for aluminum surfaces is required.

  20. Standards for Epoxies Used in Microelectronics

    NASA Technical Reports Server (NTRS)

    Caruso, S. V.; Licari, J.; Weigand, B. L.; Soykin, C.

    1983-01-01

    Improved qualification standards and test procedures for epoxy adhesives used in assembly of high-reliability hybrid microcircuits listed in new report. Objective of standards to resolve problems in areas of outgassing, bond shear strength, corrosivity, volume resistivity, ionic impurities, electrical stability, and frequency of qualification testing. pp

  1. Polymeric Additives For Graphite/Epoxy Composites

    NASA Technical Reports Server (NTRS)

    Kourtides, D. A.; Nir, Z.

    1990-01-01

    Report describes experimental studies of properties of several graphite/epoxy composites containing polymeric additives as flexibilizing or toughening agents. Emphasizes effects of brominated polymeric additives (BPA's) with or without carboxy-terminated butadiene acrylonitrile rubber. Reviews effects of individual and combined additives on fracture toughnesses, environmental stabilities, hot/wet strengths, thermomechanical behaviors, and other mechanical properties of composites.

  2. Epoxy resins produce improved plastic scintillators

    NASA Technical Reports Server (NTRS)

    Markley, F. W.

    1967-01-01

    Plastic scintillator produced by the substitution of epoxy resins for the commonly used polystyrene is easy to cast, stable at room temperature, and has the desirable properties of a thermoset or cross-linked system. Such scintillators can be immersed directly in strong solvents, an advantage in many chemical and biological experiments.

  3. Thermal expansion and swelling of cured epoxy resin used in graphite/epoxy composite materials

    NASA Technical Reports Server (NTRS)

    Adamson, M. J.

    1980-01-01

    The paper presents results of experiments in which the thermal expansion and swelling behavior of an epoxy resin system and two graphite/epoxy composite systems exposed to water were measured. It was found that the cured epoxy resin swells by an amount slightly less than the volume of the absorbed water and that the swelling efficiency of the water varies with the moisture content of the polymer. Additionally, the thermal expansion of cured epoxy resin that is saturated with water is observed to be more than twice that of dry resin. Results also indicate that cured resin that is saturated with 7.1% water at 95 C will rapidly increase in moisture content to 8.5% when placed in 1 C water. The mechanism for this phenomenon, termed reverse thermal effect, is described in terms of a slightly modified free-volume theory in conjunction with the theory of polar molecule interaction. Nearly identical behavior was observed in two graphite/epoxy composite systems, thus establishing that this behavior may be common to all cured epoxy resins.

  4. Characterization of red mud-epoxy intumescent char using surface imaging and micro analysis

    NASA Astrophysics Data System (ADS)

    Arogundade, A. I.; Megat-Yusoff, P. S. M.; Bhat, A. H.; Faiz, A.

    2015-07-01

    In this study, red mud (RM), an oxide waste was proposed as reinforcing, synergistic filler for the traditional epoxy intumescent coating (IC). 5.5 wt% of acid-modified and unmodified red mud were introduced into the basic intumescent formulation of ammonium polyphosphate (APP), pentaerythritol (PER) and melamine (MEL). In order to predict effect of modification on its suitability, Field emission electron scanning microscopy and Fourier transform infra red were used to obtain detailed characteristics such as the cell size, pore distribution, homogeneity and chemical composition of the red mud-epoxy carbonaceous char. Both acid-modified and unmodified RM-filled ICs produced chars with smaller and more closely packed cells compared to chars from the unfilled coating. Both coating types had hard carbonaceous metal phosphate coverings that could act as heat barriers. The unmodified red mud was found to be antagonistic to the intumescent action with an expansion of only 2 times the initial thickness. The leached, low iron-red mud produced an expansion of 15 times the initial thickness, but possessed a hollow interior. From these findings, it may be deduced that while acid leaching of red mud may improve intumescent expansion, it would be necessary to optimize the percent filler loading to improve residual mass.

  5. Characterization of red mud-epoxy intumescent char using surface imaging and micro analysis

    SciTech Connect

    Arogundade, A. I. Megat-Yusoff, P. S. M. Faiz, A.; Bhat, A. H.

    2015-07-22

    In this study, red mud (RM), an oxide waste was proposed as reinforcing, synergistic filler for the traditional epoxy intumescent coating (IC). 5.5 wt% of acid-modified and unmodified red mud were introduced into the basic intumescent formulation of ammonium polyphosphate (APP), pentaerythritol (PER) and melamine (MEL). In order to predict effect of modification on its suitability, Field emission electron scanning microscopy and Fourier transform infra red were used to obtain detailed characteristics such as the cell size, pore distribution, homogeneity and chemical composition of the red mud-epoxy carbonaceous char. Both acid-modified and unmodified RM-filled ICs produced chars with smaller and more closely packed cells compared to chars from the unfilled coating. Both coating types had hard carbonaceous metal phosphate coverings that could act as heat barriers. The unmodified red mud was found to be antagonistic to the intumescent action with an expansion of only 2 times the initial thickness. The leached, low iron-red mud produced an expansion of 15 times the initial thickness, but possessed a hollow interior. From these findings, it may be deduced that while acid leaching of red mud may improve intumescent expansion, it would be necessary to optimize the percent filler loading to improve residual mass.

  6. WEATHERING DEGRADATION OF A POLYURETHANE COATING. (R828081E01)

    EPA Science Inventory

    The degradation of polyurethane topcoat over a chromate pigmented epoxy primer was examined by atomic force microscopy (AFM), scanning electronic microscopy (SEM), X-ray photo-electron spectroscopy (XPS) and Fourier transform infra-red spectroscopy (FTIR) after the coated pane...

  7. Facile Preparation of Water-Dispersible Graphene Sheets Stabilized by Carboxylated Oligoanilines and Their Anticorrosion Coatings.

    PubMed

    Gu, Lin; Liu, Shuan; Zhao, Haichao; Yu, Haibin

    2015-08-19

    Dispersion of graphene in solvents is of crucial importance toward its practical applications. In this study, using a water-soluble carboxylated aniline trimer derivative (CAT(-)) as a stabilizer, the commercial graphene can be stably dispersed in water at high concentration (>1 mg/mL) via strong π-π interaction that was proved by Raman and UV-vis spectra. Moreover, the CAT(-)-functionalized graphene sheets (G-CAT(-) hybrid) exhibited high conductivity (∼1.5 S/cm), good electroactivity and improved electrochemical stability. The addition of well-dispersed graphene into waterborne epoxy system (G-CAT(-)/epoxy) remarkably improved corrosion protection compared with pure waterborne epoxy coating, based on a series of electrochemical measurements performed under 3.5% NaCl solution. This significantly enhanced anticorrosion performance is mainly due to the improved water barrier properties derived from highly dispersed graphene nanosheets in the epoxy coating.

  8. Development of a special purpose spacecraft interior coating, phase 3

    NASA Technical Reports Server (NTRS)

    Gillman, H. D.; Nannelli, P.

    1979-01-01

    A variety of intumescent coatings based on a fluorocarbon latex resin modified with either an acrylic resin or an epoxy resin were prepared. Several intumescent systems were used for these studies including some based on ammonium polyphosphate and others based on sulfanilamide. The best coatings developed had a high concentration (60-70% by wt.) of intumescent additives and had to be applied thick, approximately 100 mils, in order to have adequate intumescent/fire protection properties.

  9. Coating of carbon nanotube fibers: variation of tensile properties, failure behavior and adhesion strength

    NASA Astrophysics Data System (ADS)

    Mäder, Edith; Liu, Jian-Wen; Hiller, Janett; Lu, Weibang; Li, Qingwen; Zhandarov, Serge; Chou, Tsu-Wei

    2015-07-01

    An experimental study of the tensile properties of CNT fibers and their interphasial behavior in epoxy matrices is reported. One of the most promising applications of CNT fibers is their use as reinforcement in multifunctional composites. For this purpose, an increase of the tensile strength of the CNT fibers in unidirectional composites as well as strong interfacial adhesion strength is desirable. However, the mechanical performance of the CNT fiber composites manufactured so far is comparable to that of commercial fiber composites. The interfacial properties of CNT fiber/polymer composites have rarely been investigated and provided CNT fiber/epoxy interfacial shear strength of 14.4 MPa studied by the microbond test. In order to improve the mechanical performance of the CNT fibers, an epoxy compatible coating with nano-dispersed aqueous based polymeric film formers and low viscous epoxy resin, respectively, was applied. For impregnation of high homogeneity, low molecular weight epoxy film formers and polyurethane film formers were used. The aqueous based epoxy film formers were not crosslinked and able to interdiffuse with the matrix resin after impregnation. Due to good wetting of the individual CNT fibers by the film formers, the degree of activation of the fibers was improved leading to increased tensile strength and Young’s modulus. Cyclic tensile loading and simultaneous determination of electric resistance enabled to characterize the fiber’s durability in terms of elastic recovery and hysteresis. The pull-out tests and SEM study reveal different interfacial failure mechanisms in CNT fiber/epoxy systems for untreated and film former treated fibers, on the one hand, and epoxy resin treated ones, on the other hand. The epoxy resin penetrated between the CNT bundles in the reference or film former coated fiber, forming a relatively thick CNT/epoxy composite layer and thus shifting the fracture zone within the fiber. In contrast to this, shear sliding along

  10. Ion sequestration particles for naval anticorrosion coatings

    NASA Astrophysics Data System (ADS)

    Zguris, Zachary Z.

    Corrosion is the electrochemical process of a metal returning to its lower energy state, the metal oxide. The cost of corrosion is difficult to estimate. One area particularly susceptible to corrosion problems with high maintenance costs is that of the 20,000 tanks existent in the US Naval Fleet. The Navy is sponsoring the development of novel coatings and additives that can be used to decrease the rising corrosion related costs. This dissertation describes in detail the synthesis of Ion Sequestration Particles (ISP) that when added to the standard MIL-DTL-24441 or potentially another coating system act to enhance the anticorrosion properties of the coating. A solid ion sequestration core material (SISCM) is first produced. The core is then encapsulated in a second stage forming a shell that protects the SISCM sufficiently from the harmful interactions with uncured epoxy based coatings. ISPs were designed to sequester harmful ions while releasing passivating ions in their place. The passivating ions then migrate to defect sites at the coating interface where they act to inhibit corrosion. The anticorrosion performance of ISPs in epoxy coatings has been demonstrated by both 500 hrs of hot deionized water immersion and 1000 hrs of salt spray exposure (ASTM B117). The best improvements in coating performance are attained with ISP content ranging from 5-10 wt % loading in a coating. ISPs were designed to limit the transport of harmful ions through the coating. However this work has determined high diffusion coefficients for ions (CI- and PO42-) through the epoxy matrix. Without ISPs, the diffusion coefficient through the MIL-DTL-24441 coating was determined for phosphate to be 1.16x10-7 cm2/s and for chloride to be in the range of 2.7x10-9 to 5.6x10-10 cm2/s. The addition of 5 wt % ISPs to the coating had the effect of decreasing the diffusion coefficient by an average of 25.5%. These results yield the conclusion that the enhanced anticorrosion properties of coatings

  11. Sustainable epoxy and oxetane thermosets from photo-initiated cationic polymerization

    NASA Astrophysics Data System (ADS)

    Ryu, Chang

    A group of sustainable materials are proposed and produced from multifunctional epoxides and oxetanes obtained from renewable sources. Monomers are photopolymerized using diaryliodonium salts designed and synthesized by our group as initiator. A detailed investigation of the network formation of epoxidized linseed oil revealed that crosslinks is markedly dependent to the thickness and viscosity of substrate. Copolymerization studies of difunctional oxetane showed that limonene dioxide was effective in increasing the reaction rates and shorten the inherent induction period, also known as kick-starting effect. Such oxetane thermoset can achieve desirable curing rates and Tg compared to petroleum based epoxy used in applications such as large scale surface coatings.

  12. Toughness in block copolymer modified epoxies

    NASA Astrophysics Data System (ADS)

    Declet-Perez, Carmelo

    One of the major shortcomings preventing the widespread use of epoxy resins in engineering applications is the inherent brittleness of these materials. The incorporation of small amounts of amphiphilic block copolymers into the formulation is one of the most promising strategies to toughen epoxies. These molecules are known to form nanostructures in the epoxy resin that can be preserved upon curing. This strategy is very attractive since significant enhancements in toughness can be obtained without detrimental effects on other properties of the matrix. Despite many examples of successful implementation, an in-depth understanding of the factors that lead to toughness in block copolymer modified epoxies is still elusive. The goal of this dissertation is to understand, first, the deformation mechanisms leading to toughness and, second, how different formulation parameters affect these processes. In this work we used two types of block copolymer modifiers, which produced nanostructures with different physical properties. These block copolymers self-assembled into well-dispersed spherical micelles with either rubbery or glassy cores in various epoxy formulations. Both of these modifiers toughened different epoxy formulations, although to different extents. The rubbery core micelles consistently outperformed the glassy core micelles by roughly a factor of two. While the toughening afforded by the rubbery core micelles was consistent with the current understanding of toughening, the results from the glassy core micelles could not be explained with the same reasoning. In order to understand the deformation mechanisms leading to different levels of toughness, we performed small-angle x-ray scattering experiments while simultaneously deforming our material. This combination of techniques, referred to as in-situ SAXS, allowed us to monitor changes in the structure of the block copolymer micelles as a result of the applied load. With this technique, we showed that the rubbery

  13. On the nature of interface of carbon nanotube coated carbon fibers with different polymers

    NASA Astrophysics Data System (ADS)

    Singh Bedi, Harpreet; Padhee, Srikant S.; Agnihotri, Prabhat K.

    2016-07-01

    Experimental investigations are carried out to analyse the wetting behaviour of carbon nanotube (CNT) coated carbon fiber to determine their suitability to process carbon nanotube coated carbon fiber/polymer multiscale composites for structural applications. To overcome the problem of agglomeration, CNTs are grown directly on the surface of carbon fibers as well as fabric using thermal chemical vapour deposition (CVD) technique. The term multiscale is used because different reinforcement mechanisms operate at the scale of long fibers and CNTs which are of few micrometers in length. The load carrying capacity of these multiscale composites critically depends on the efficiency and extent of load transfer from low strength matrix to high strength fiber which in turn depends on the interfacial strength between CNT coated carbon fiber and polymer matrix. A systematic analysis of wetting behaviour of CNT coated carbon fiber with epoxy and polyester matrix is carried out in this study. It is shown that CNT coated carbon fibers as well as fabric show better wettability with epoxy matrix as compared to polyester matrix. This results in stronger interface of CNT coated carbon fiber with epoxy as compared to polyester in multiscale composite system. A similar observation is made in nanoindentation testing of single fiber multiscale composites processed with epoxy and polyester matrix. In addition, it is observed that wettability, interfacial strength and average properties of CNT coated carbon fiber/polymer composites are a function of CNT density on the surface of carbon fibers.

  14. Interactions between the glass fiber coating and oxidized carbon nanotubes

    NASA Astrophysics Data System (ADS)

    Ku-Herrera, J. J.; Avilés, F.; Nistal, A.; Cauich-Rodríguez, J. V.; Rubio, F.; Rubio, J.; Bartolo-Pérez, P.

    2015-03-01

    Chemically oxidized multiwall carbon nanotubes (MWCNTs) were deposited onto commercial E-glass fibers using a dipping procedure assisted by ultrasonic dispersion. In order to investigate the role of the fiber coating (known as "sizing"), MWCNTs were deposited on the surface of as-received E-glass fibers preserving the proprietary coating as well as onto glass fibers which had the coating deliberately removed. Scanning electron microscopy and Raman spectroscopy were used to assess the distribution of MWCNTs onto the fibers. A rather homogeneous coverage with high density of MWCNTs onto the glass fibers is achieved when the fiber coating is maintained. Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and nuclear magnetic resonance (NMR) analyses of the chemical composition of the glass fiber coating suggest that such coating is a complex mixture with multiple oxygen-containing functional groups such as hydroxyl, carbonyl and epoxy. FTIR and XPS of MWCNTs over the glass fibers and of a mixture of MWCNTs and fiber coating provided evidence that the hydroxyl and carboxyl groups of the oxidized MWCNTs react with the oxygen-containing functional groups of the glass fiber coating, forming hydrogen bonding and through epoxy ring opening. Hydrogen bonding and ester formation between the functional groups of the MWCNTs and the silane contained in the coating are also possible.

  15. Boron epoxy rocket motor case program

    NASA Technical Reports Server (NTRS)

    Stang, D. A.

    1971-01-01

    Three 28-inch-diameter solid rocket motor cases were fabricated using 1/8 inch wide boron/epoxy tape. The cases had unequal end closures (4-1/8-inch-diameter forward flanges and 13-inch-diameter aft flanges) and metal attachment skirts. The flanges and skirts were titanium 6Al-4V alloy. The original design for the first case was patterned after the requirements of the Applications Technology Satellite apogee kick motor. The second and third cases were designed and fabricated to approximate the requirements of a small Applications Technology Satellite apogee kick motor. The program demonstrated the feasibility of designing and fabricating large-scale filament-wound solid propellant rocket motor cases with boron/epoxy tape.

  16. Tensile properties of nanoclay reinforced epoxy composites

    NASA Astrophysics Data System (ADS)

    Ku, H.; Trada, Mohan

    2013-08-01

    Kinetic epoxy resin was filled with nanoclay to increase tensile properties of the composite for civil and structural. This project manufactured samples with different percentages by weight of nanoclay in the composites in steps of 1 wt %, which were then post-cured in an oven. The samples were then subjected to tensile tests. The results showed that the composite with 3 wt % of nanoclay produced the highest yield and tensile strengths. However, the Young's modulus increased with increasing nanoparticulate loading. It is hoped that the discussion and results in this work would not only contribute towards the further development of nanoclay reinforced epoxy composites with enhanced material properties, but also provide useful information for the studies of fracture toughness, tensile properties and flexural properties of other composites.

  17. Investigations of toughening mechanisms of epoxy resins

    NASA Technical Reports Server (NTRS)

    Koenig, T.

    1986-01-01

    Composite material technology was applied to the solid rocket booster by the development of a carbon filament-epoxy resin case which yields a net increase of 4000 lbs. in payload in the shuttle. The question of reusability of the new composite tanks has not yet been answered and will depend on the toughness of the matrix resin. The present study was aimed at providing conditions whereby test specimens of the epoxy resin (EPON/85) and curing agents of systematically varied structures could be produced in a controlled manner. Three sets of conditions were found that might allow the isolation of the structural effects on toughness from the cure effects. The kinetic methods leading to the determination of these conditions are described.

  18. Glass/Epoxy Door Panel for Automobiles

    NASA Technical Reports Server (NTRS)

    Bauer, J. L. JR.

    1985-01-01

    Lightweight panel cost-effective. Integrally-molded intrusion strap key feature of composite outer door panel. Strap replaces bulky and heavy steel instrusion beam of conventional door. Standard steel inner panel used for demonstration purposes. Door redesigned to exploit advantages of composite outer panel thinner. Outer panel for automobilie door, made of glass/epoxy composite material, lighter than conventional steel door panel, meets same strength requirements, and less expensive.

  19. Epoxy thermoset networks derived from vegetable oils and their blends

    NASA Astrophysics Data System (ADS)

    Ryu, Chang; Ravalli, Matthew

    2015-03-01

    Epoxidized vegetable oils (EVOs), such as epoxidized soybean oil and linseed oils were prepared by the partial oxidation of the unsaturated double bonds in vegetable oils and used as monomers for preparing epoxy thermoset materials based on the cationic polymerization. These EVOs have been used to prepare epoxy thermosets of different network densities by cationic polymerization using onium salt catalyst. The crosslinked epoxy thermosets provide an ideal platform to study the structure-property-relationships of networked polymers. In particular, rheological studies on the epoxidized vegetable oil thermosets have been performed to measure the molecular weights between crosslinks (Mx) in the epoxy thermosets and to ultimately elucidate the role of functionality of epoxy groups in EVO on the mechanical and thermophysical properties of the epoxy thermoset materials. NSF DMR POLYMERS 1308617.

  20. Morphology development of rubber-modified epoxy thermosets

    SciTech Connect

    Kwon, O.; Ward, T.C.

    1996-12-31

    Epoxy thermosets have been widely used as high performance adhesives and matrix resins for composites due to their outstanding mechanical and thermal properties, such as high modulus and tensile strength, high glass transition temperature, high thermal stability, and moisture resistance. Incorporation of a secondary rubbery phase into the glassy epoxy matrix can improve impact and fracture toughness of epoxy thermosets without sacrificing the other desirable properties of the neat epoxy thermoset. During the curing process, the initial homogeneous solution of epoxy resin-curing agent-rubber generally forms rubber-rich and epoxy-rich phases by a phase separation process which is arrested by gelation or vitrification. The final morphology developed by the cure depends on relative rates of cure reaction and phase separation. Cure conditions and the initial rubber composition control the morphology of the system and thus control the mechanical properties of the system.

  1. Light-Weight Silver Plating Foam and Carbon Nanotube Hybridized Epoxy Composite Foams with Exceptional Conductivity and Electromagnetic Shielding Property.

    PubMed

    Xu, Yu; Li, Ying; Hua, Wei; Zhang, Aiming; Bao, Jianjun

    2016-09-14

    Herein, light-weight and exceptionally conductive epoxy composite foams were innovatively fabricated for electromagnetic interference (EMI) shielding applications using multiwalled carbon nanotubes (MWCNTs) and 3D silver-coated melamine foam (SF) as conductive frameworks. A novel and nontraditional polymer microsphere was used to reduce the material density. The preformed, highly porous, and electrically conductive SF provided channels for fast electron transport. The MWCNTs were used to offset the decrease in conductive pathways due to the crystal defects of the silver layer and the insulating epoxy resin. Consequently, an exceptional conductivity of 253.4 S m(-1), a remarkable EMI shielding effectiveness of above 68 dB at 0.05-18 GHz, and a thermal conductivity of 0.305 W mK(-1) were achieved in these novel foams employing only 2 wt % of MWCNTs and 3.7 wt % of silver due to the synergistic effects that originated in the MWCNT and SF. These parameters are substantially higher than that achieved for the foam containing 2 wt % MWCNTs. Also, the SF exhibited little weakening in the foamability of the epoxy blends and the compression properties of resulting foams. All the results indicated that this effort provided a novel, simple, low-cost, and easily industrialized concept for fabricating light-weight, high-strength epoxy composite foams for high-performance EMI shielding applications.

  2. Light-Weight Silver Plating Foam and Carbon Nanotube Hybridized Epoxy Composite Foams with Exceptional Conductivity and Electromagnetic Shielding Property.

    PubMed

    Xu, Yu; Li, Ying; Hua, Wei; Zhang, Aiming; Bao, Jianjun

    2016-09-14

    Herein, light-weight and exceptionally conductive epoxy composite foams were innovatively fabricated for electromagnetic interference (EMI) shielding applications using multiwalled carbon nanotubes (MWCNTs) and 3D silver-coated melamine foam (SF) as conductive frameworks. A novel and nontraditional polymer microsphere was used to reduce the material density. The preformed, highly porous, and electrically conductive SF provided channels for fast electron transport. The MWCNTs were used to offset the decrease in conductive pathways due to the crystal defects of the silver layer and the insulating epoxy resin. Consequently, an exceptional conductivity of 253.4 S m(-1), a remarkable EMI shielding effectiveness of above 68 dB at 0.05-18 GHz, and a thermal conductivity of 0.305 W mK(-1) were achieved in these novel foams employing only 2 wt % of MWCNTs and 3.7 wt % of silver due to the synergistic effects that originated in the MWCNT and SF. These parameters are substantially higher than that achieved for the foam containing 2 wt % MWCNTs. Also, the SF exhibited little weakening in the foamability of the epoxy blends and the compression properties of resulting foams. All the results indicated that this effort provided a novel, simple, low-cost, and easily industrialized concept for fabricating light-weight, high-strength epoxy composite foams for high-performance EMI shielding applications. PMID:27553528

  3. Aluminide coatings

    SciTech Connect

    Henager, Jr; Charles, H; Shin, Yongsoon; Samuels, William D

    2009-08-18

    Disclosed herein are aluminide coatings. In one embodiment coatings are used as a barrier coating to protect a metal substrate, such as a steel or a superalloy, from various chemical environments, including oxidizing, reducing and/or sulfidizing conditions. In addition, the disclosed coatings can be used, for example, to prevent the substantial diffusion of various elements, such as chromium, at elevated service temperatures. Related methods for preparing protective coatings on metal substrates are also described.

  4. COATED ALLOYS

    DOEpatents

    Harman, C.G.; O'Bannon, L.S.

    1958-07-15

    A coating is described for iron group metals and alloys, that is particularly suitable for use with nickel containing alloys. The coating is glassy in nature and consists of a mixture containing an alkali metal oxide, strontium oxide, and silicon oxide. When the glass coated nickel base metal is"fired'' at less than the melting point of the coating, it appears the nlckel diffuses into the vitreous coating, thus providing a closely adherent and protective cladding.

  5. Rate dependent response and failure of a ductile epoxy and carbon fiber reinforced epoxy composite

    SciTech Connect

    Brown, Eric N; Rae, Philip J; Dattelbaum, Dana M; Stahl, David B

    2010-01-01

    An extensive characterization suite has been performed on the response and failure of a ductile epoxy 55A and uniaxial carbon fiber reinforced epoxy composite of IM7 fibers in 55A resin from the quasistatic to shock regime. The quasistatic and intermediate strain rate response, including elastic modulus, yield and failure have are characterized by quasistatic, SHPB, and DMA measurements as a function of fiber orientation and temperature. The high strain rate shock effect of fiber orientation in the composite and response of the pure resin are presented for plate impact experiments. It has previously been shown that at lower impact velocities the shock velocity is strongly dependent on fiber orientation but at higher impact velocity the in-plane and through thickness Hugoniots converge. The current results are compared with previous studies of the shock response of carbon fiber composites with more conventional brittle epoxy matrices. The spall response of the composite is measured and compared with quasistatic fracture toughness measurements.

  6. Self-constructed tree-shape high thermal conductivity nanosilver networks in epoxy.

    PubMed

    Pashayi, Kamyar; Fard, Hafez Raeisi; Lai, Fengyuan; Iruvanti, Sushumna; Plawsky, Joel; Borca-Tasciuc, Theodorian

    2014-04-21

    We report the formation of high aspect ratio nanoscale tree-shape silver networks in epoxy, at low temperatures (<150 °C) and atmospheric pressures, that are correlated to a ∼200 fold enhancement of thermal conductivity (κ) of the nanocomposite compared to the polymer matrix. The networks form through a three-step process comprising of self-assembly by diffusion limited aggregation of polyvinylpyrrolidone (PVP) coated nanoparticles, removal of PVP coating from the surface, and sintering of silver nanoparticles in high aspect ratio networked structures. Controlling self-assembly and sintering by carefully designed multistep temperature and time processing leads to κ of our silver nanocomposites that are up to 300% of the present state of the art polymer nanocomposites at similar volume fractions. Our investigation of the κ enhancements enabled by tree-shaped network nanocomposites provides a basis for the development of new polymer nanocomposites for thermal transport and storage applications. PMID:24615536

  7. Selective Clay Placement Within a Silicate-Clay Epoxy Blend Nanocomposite

    NASA Technical Reports Server (NTRS)

    Miller, Sandi G (Inventor)

    2013-01-01

    A clay-epoxy nanocomposite may be prepared by dispersing a layered clay in an alkoxy epoxy, such as a polypropylene oxide based epoxide before combining the mixture with an aromatic epoxy to improve the nanocomposite's thermal and mechanical properties.

  8. Toughened epoxy resin system and a method thereof

    DOEpatents

    Janke, Christopher J.; Dorsey, George F.; Havens, Stephen J.; Lopata, Vincent J.

    1998-01-01

    Mixtures of epoxy resins with cationic initiators are curable under high energy ionizing radiation such as electron beam radiation, X-ray radiation, and gamma radiation. The composition of this process consists of an epoxy resin, a cationic initiator such as a diaryliodonium or triarylsulfonium salt of specific anions, and a toughening agent such as a thermoplastic, hydroxy-containing thermoplastic oligomer, epoxy-containing thermoplastic oligomer, reactive flexibilizer, rubber, elastomer, or mixture thereof. Cured compositions have high glass transition temperatures, good mechanical properties, and good toughness. These properties are comparable to those of similar thermally cured epoxies.

  9. Toughened epoxy resin system and a method thereof

    DOEpatents

    Janke, C.J.; Dorsey, G.F.; Havens, S.J.; Lopata, V.J.

    1998-03-10

    Mixtures of epoxy resins with cationic initiators are curable under high energy ionizing radiation such as electron beam radiation, X-ray radiation, and gamma radiation. The composition of this process consists of an epoxy resin, a cationic initiator such as a diaryliodonium or triarylsulfonium salt of specific anions, and a toughening agent such as a thermoplastic, hydroxy-containing thermoplastic oligomer, epoxy-containing thermoplastic oligomer, reactive flexibilizer, rubber, elastomer, or mixture thereof. Cured compositions have high glass transition temperatures, good mechanical properties, and good toughness. These properties are comparable to those of similar thermally cured epoxies.

  10. Cobalt Ions Improve the Strength of Epoxy Resins

    NASA Technical Reports Server (NTRS)

    Stoakley, D. M.; St. Clair, A. K.

    1986-01-01

    Technique developed for improving mechanical strength of epoxy resins by adding cobalt ions in form of tris(acetylacetonato)cobalt (III) complex. Solid cast disks prepared from cobalt ion-containing epoxy resins tested for flexural strength and stiffness. Incorporation of cobalt ions into epoxies increased flexural strength of resins by 10 to 95 percent. Suitable resins for this technique include any liquid or solid TGMDA resins. Improved epoxy formulation proves useful as composite matrix resin, adhesive, or casting resin for applications on commercial and advanced aircraft.

  11. Space environmental effects on graphite-epoxy compressive properties and epoxy tensile properties

    NASA Technical Reports Server (NTRS)

    Fox, Derek J.; Sykes, George F., Jr.; Herakovich, Carl T.

    1987-01-01

    This study characterizes the effects of electron radiation and temperature on a graphite-epoxy composite material. Compressive properties of the T300/934 material system were obtained at -250 F (-157 C), room temperature, and 250 F (121 C). Tensile specimens of the Fiberite 934 epoxy resin were fabricated and tested at room temperature and 250 F (121 C). Testing was conducted in the baseline (nonirradiated) and irradiated conditions. The radiation exposure was designed to simulate 30 year, worst-case exposure in geosynchronous Earth orbit. Mechanical properties tended to degrade at elevated temperature and improve at cryogenic temperature. Irradiation generally degraded properties at all temperatures.

  12. Electrochemical studies of corrosion inhibiting effect of polyaniline coatings

    SciTech Connect

    Wei, Yen; Wang, Jianguo; Jia, Xinru

    1995-12-01

    A series of electrochemical measurements, including corrosion potential (E{sub corr}), corrosion current (i{sub corr}), Tafel`s constants and polarization resistance (R{sub p}), have been made on polyaniline-coated cold rolled steel specimen under various conditions. Both the base and acid-doped forms of polyaniline were studied. The base form of polyaniline was found to offer good corrosion protection. This phenomenon may not originate merely from the barrier effect of the coatings, because the nonconjugated polymers such as polystyrene and epoxy did not show the same electrochemical behavior. The polyaniline base with zinc nitrate plus epoxy topcoat appeared to give better overall protection relative to other coating systems in this study.

  13. Reduction of polyester resin shrinkage by means of epoxy resin—I. Epoxy resin modified with acids

    NASA Astrophysics Data System (ADS)

    Pietrzak, M.; Brzostowski, A.

    An attempt was made to decrease the shrinkage of unsaturated polyester resin, taking place during radiation-induced curing, by the addition of epoxy resin. In order to combine chemically both resins, the epoxy component was modified with cinnamic and acrylic acids. A composition of 90 parts of polyesster resin, 10 parts of epoxy resin modified with cinnamic acid, and 150 parts of a silica filler showed a volume shrinkage of 1.2%.

  14. Oxidation and protection of fiberglass-epoxy composite masts for photovoltaic arrays in the low Earth orbital environment

    NASA Technical Reports Server (NTRS)

    Rutledge, Sharon K.; Paulsen, Phillip E.; Brady, Joyce A.; Ciancone, Michael L.

    1988-01-01

    Fiberglass-epoxy composites are considered for use as structural members for the mast of the space station solar array panel. The low Earth orbital environment in which space station is to operate is composed mainly of atomic oxygen, which has been shown to cause erosion of many organic materials and some metals. Ground based testing in a plasma asher was performed to determine the extent of degradation of fiberglass-epoxy composites when exposed to a simulated atomic oxygen environment. During exposure, the epoxy at the surface of the composite was oxidized, exposing individual glass fibers which could easily be removed. Several methods of protecting the composite were evaluated in an atomic oxygen environment and with thermal cycling and flexing. The protection techniques evaluated to date include an aluminum braid covering, an indium-tin eutectic and a silicone based paint. The open aluminum braid offered little protection while the CV-1144 coating offered some initial protection against atomic oxygen, but appears to develop cracks which accelerate degradation when flexed. Coatings such as the In-Sn eutectic may provide adequate protection by containing the glass fibers even though mass loss still occurs.

  15. Corrosion of stainless steel, nickel-titanium, coated nickel-titanium, and titanium orthodontic wires.

    PubMed

    Kim, H; Johnson, J W

    1999-02-01

    Orthodontic wires containing nickel have been implicated in allergic reactions. The potential for orthodontic wires to cause allergic reactions is related to the pattern and mode of corrosion with subsequent release of metal ions, such as nickel, into the oral cavity. The purpose of this study was to determine if there is a significant difference in the corrosive potential of stainless steel, nickel titanium, nitride-coated nickel titanium, epoxy-coated nickel titanium, and titanium orthodontic wires. At least two specimens of each wire were subjected to potentiostatic anodic dissolution in 0.9% NaCl solution with neutral pH at room temperature. Using a Wenking MP 95 potentiostat and an electrochemical corrosion cell, the breakdown potential of each wire was determined. Photographs were taken of the wire speci mens using a scanning electron microscope, and surface changes were qualitatively evaluated. The breakdown potentials of stainless steel, two nickel titanium wires, nitride-coated nickel titanium, epoxy-coated nickel titanium, and titanium were 400 mV, 300 mV, 750 mV, 300 mV, 1800 mV, and >2000 mV, respectively. SEM photographs revealed that some nickel titanium and stainless steel wires were susceptible to pitting and localized corrosion. The results indicate that corrosion occurred readily in stainless steel. Variability in breakdown potential of nickel titanium alloy wires differed across vendors' wires. The nitride coating did not affect the corrosion of the alloy, but epoxy coating decreased corrosion. Titanium wires and epoxy-coated nickel titanium wires exhibited the least corrosive potential. For patients allergic to nickel, the use of titanium or epoxy-coated wires during orthodontic treatment is recommended.

  16. Intumescent Coatings as Fire Retardants

    NASA Technical Reports Server (NTRS)

    Parker, J. A.; Fohlen, G. M.; Sawko, P. M.; Fish, R. H.

    1970-01-01

    The development of fire-retardant coatings to protect surfaces which may be exposed to fire or extreme heat is a subject of intense interest to many industries. A fire-retardant paint has been developed which represents a new chemical approach for preparing intumescent coatings, and potentially, is very important to fire-prevention authorities. The requirements for a superior coating include ease of application, suitability to a wide variety of surfaces and finishes, and stability over an extended period of time within a broad range of ambient temperature and humidity conditions. These innovative coatings, when activated by the heat of a fire, react to form a thick, low-density, polymeric coating or char layer. Water vapor and sulphur dioxide are released during the intumescent reaction. Two fire-protection mechanisms thus become available: (1) the char layer retards the flow of heat, due to the extremely low thermal conductivity; and (2) water vapor and sulfur dioxide are released, providing fire quenching properties. Still another mechanism functions in cases where the char, by virtue of its high oxidation resistance and low thermal conductivity, reaches a sufficiently high temperature to re-radiate much of the incident heat load. The coatings consist of dispersions of selective salts of a nitro-amino-arornatic compound. Specifically, para-nitroaniline bisulfate and the ammonium salt of para-nitroaniline-ortho sulphuric acid (2-amino-5-nitrobenzenesulphuric acid) are used. Suitable vehicles are cellulose nitrate of lacquer grade, a nitrite-phenolic modified rubber, or epoxy-polysulfide copolymer. Three separate formulations have been developed. A solvent is usually employed, such as methylethyl ketone, butyl acetate, or toluene, which renders the coatings suitably thin and which evaporates after the coatings are applied. Generally, the intumescent material is treated as insoluble in the vehicle, and is ground and dispersed in the vehicle and solvent like an

  17. Atomistic Modeling of Thermal Conductivity of Epoxy Nanotube Composites

    NASA Astrophysics Data System (ADS)

    Fasanella, Nicholas A.; Sundararaghavan, Veera

    2016-05-01

    The Green-Kubo method was used to investigate the thermal conductivity as a function of temperature for epoxy/single wall carbon nanotube (SWNT) nanocomposites. An epoxy network of DGEBA-DDS was built using the `dendrimer' growth approach, and conductivity was computed by taking into account long-range Coulombic forces via a k-space approach. Thermal conductivity was calculated in the direction perpendicular to, and along the SWNT axis for functionalized and pristine SWNT/epoxy nanocomposites. Inefficient phonon transport at the ends of nanotubes is an important factor in the thermal conductivity of the nanocomposites, and for this reason discontinuous nanotubes were modeled in addition to long nanotubes. The thermal conductivity of the long, pristine SWNT/epoxy system is equivalent to that of an isolated SWNT along its axis, but there was a 27% reduction perpendicular to the nanotube axis. The functionalized, long SWNT/epoxy system had a very large increase in thermal conductivity along the nanotube axis (~700%), as well as the directions perpendicular to the nanotube (64%). The discontinuous nanotubes displayed an increased thermal conductivity along the SWNT axis compared to neat epoxy (103-115% for the pristine SWNT/epoxy, and 91-103% for functionalized SWNT/epoxy system). The functionalized system also showed a 42% improvement perpendicular to the nanotube, while the pristine SWNT/epoxy system had no improvement over epoxy. The thermal conductivity tensor is averaged over all possible orientations to see the effects of randomly orientated nanotubes, and allow for experimental comparison. Excellent agreement is seen for the discontinuous, pristine SWNT/epoxy nanocomposite. These simulations demonstrate there exists a threshold of the SWNT length where the best improvement for a composite system with randomly oriented nanotubes would transition from pristine SWNTs to functionalized SWNTs.

  18. Fast-Acting Rubber-To-Coated-Aluminum Adhesive

    NASA Technical Reports Server (NTRS)

    Comer, Dawn A.; Novak, Howard; Vazquez, Mark

    1991-01-01

    Cyanoacrylate adhesive used to join rubber to coated aluminum easier to apply and more effective. One-part material applied in single coat to aluminum treated previously with epoxy primer and top coat. Parts mated as soon as adhesive applied; no drying necessary. Sets in 5 minutes. Optionally, accelerator brushed onto aluminum to reduce setting time to 30 seconds. Clamping parts together unnecessary. Adhesive comes in four formulations, all based on ethyl cyanoacrylate with various amounts of ethylene copolymer rubber, poly(methyl methacrylate), silicon dioxide, hydroquinone, and phthalic anhydride.

  19. Pressure Vessel with Impact and Fire Resistant Coating and Method of Making Same

    NASA Technical Reports Server (NTRS)

    DeLay, Thomas K. (Inventor)

    2005-01-01

    An impact and fire resistant coating laminate is provided which serves as an outer protective coating for a pressure vessel such as a composite overwrapped vessel with a metal lining. The laminate comprises a plurality of fibers (e.g., jute twine or other, stronger fibers) which are wound around the pressure vessel and an epoxy matrix resin for the fibers. The epoxy matrix resin including a plurality of microspheres containing a temperature responsive phase change material which changes phase in response to exposure thereof to a predetermined temperature increase so as to afford increased insulation and hear absorption.

  20. Pressure vessel with impact and fire resistant coating and method of making same

    NASA Technical Reports Server (NTRS)

    DeLay, Thomas K. (Inventor)

    2005-01-01

    An impact and fire resistant coating laminate is provided which serves as an outer protective coating for a pressure vessel such as a composite overwrapped vessel with a metal lining. The laminate comprises a plurality of fibers (e.g., jute twine or other, stronger fibers) which are wound around the pressure vessel and an epoxy matrix resin for the fibers. The epoxy matrix resin including a plurality of microspheres containing a temperature responsive phase change material which changes phase in response to exposure thereof to a predetermined temperature increase so as to afford increased insulation and heat absorption.

  1. Degradation and Failure Characteristics of NPP Containment Protective Coating Systems

    SciTech Connect

    Sindelar, R.L.

    2001-02-22

    A research program to investigate the performance and potential for debris formation of Service Level I coating systems used in nuclear power plant containment is being performed at the Savannah River Technology Center. The research activities are aligned to address phenomena important to cause coating disbondment as identified by the Industry Coatings Expert Panel. The period of interest for performance covers the time from application of the coating through 40 years of service, followed by a medium-to-large break loss-of-coolant accident scenario, which is a design basis accident (DBA) scenario. The interactive program elements are described in this report and the application of these elements to evaluate the performance of the specific coating system of Phenoline 305 epoxy-phenolic topcoat over Carbozinc 11 primer on a steel substrate. This system is one of the predominant coating systems present on steel substrates in NPP containment.

  2. The fabrication, testing and delivery of boron/epoxy and graphite/epoxy nondestructive test standards

    NASA Technical Reports Server (NTRS)

    Pless, W. M.; Lewis, W. H.

    1971-01-01

    A description is given of the boron/epoxy and graphite/epoxy nondestructive test standards which were fabricated, tested and delivered to the National Aeronautics and Space Administration. Detailed design drawings of the standards are included to show the general structures and the types and location of simulated defects built into the panels. The panels were laminates with plies laid up in the 0 deg, + or - 45 deg, and 90 deg orientations and containing either titanium substrates or interlayered titanium perforated shims. Panel thickness was incrementally stepped from 2.36 mm (0.093 in.) to 12.7 mm (0.500 in.) for the graphite/epoxy standards, and from 2.36 mm (0.093 in.) to 6.35 mm (0.25 in.) for the boron/epoxy standards except for the panels with interlayered shims which were 2.9 mm (0.113 in.) maximum thickness. The panel internal conditions included defect free regions, resin variations, density/porosity variations, cure variations, delaminations/disbonds at substrate bondlines and between layers, inclusions, and interlayered shims. Ultrasonic pulse echo C-scan and low-kilovoltage X-ray techniques were used to evaluate and verify the internal conditions of the panels.

  3. Thermal Expansion and Swelling of Cured Epoxy Resin Used in Graphite/Epoxy Composite

    NASA Technical Reports Server (NTRS)

    Adamson, M. J.

    1979-01-01

    The thermal expansion and swelling of resin material as influenced by variations in temperature during moisture absorption is discussed. Comparison measurements using composites constructed of graphite fibers and each of two epoxy resin matrices are included. Polymer theory relative to these findings is discussed and modifications are proposed.

  4. Fabrication and Characterization of Multi-Walled Carbon Nanotube (MWCNT) and Ni-Coated Multi-Walled Carbon Nanotube (Ni-MWCNT) Repair Patches for Carbon Fiber Reinforced Composite Systems

    NASA Technical Reports Server (NTRS)

    Johnson, Brienne; Caraccio, Anne; Tate, LaNetra; Jackson, Dionne

    2011-01-01

    Multi-walled carbon nanotube (MWCNT)/epoxy and nickel-coated multi-walled carbon nanotube (Ni-MWCNT)/epoxy systems were fabricated into carbon fiber composite repair patches via vacuum resin infusion. Two 4 ply patches were manufactured with fiber orientations of [90/ 90/ 4590] and [0/90/ +45/ -45]. Prior to resin infusion, the MWCNT/Epoxy system and NiMWCNT/ epoxy systems were optimized for dispersion quality. Scanning electron microscopy (SEM) and optical microscopy (OM) were used to determine the presence ofcarbon nanotubes and assess dispersion quality. Decomposition temperatures were determined via thermogravametric analysis (TGA). SEM and TGA were also used to evaluate the composite repair patches.

  5. Cloning SU8 silicon masters using epoxy resins to increase feature replicability and production for cell culture devices.

    PubMed

    Kamande, J W; Wang, Y; Taylor, A M

    2015-05-01

    In recent years, there has been a dramatic increase in the use of poly(dimethylsiloxane) (PDMS) devices for cell-based studies. Commonly, the negative tone photoresist, SU8, is used to pattern features onto silicon wafers to create masters (SU8-Si) for PDMS replica molding. However, the complexity in the fabrication process, low feature reproducibility (master-to-master variability), silane toxicity, and short life span of these masters have been deterrents for using SU8-Si masters for the production of cell culture based PDMS microfluidic devices. While other techniques have demonstrated the ability to generate multiple devices from a single master, they often do not match the high feature resolution (∼0.1 μm) and low surface roughness that soft lithography masters offer. In this work, we developed a method to fabricate epoxy-based masters that allows for the replication of features with high fidelity directly from SU8-Si masters via their PDMS replicas. By this method, we show that we could obtain many epoxy based masters with equivalent features to a single SU8-Si master with a low feature variance of 1.54%. Favorable feature transfer resolutions were also obtained by using an appropriate Tg epoxy based system to ensure minimal shrinkage of features ranging in size from ∼100 μm to <10 μm in height. We further show that surface coating epoxy masters with Cr/Au lead to effective demolding and yield PDMS chambers that are suitable for long-term culturing of sensitive primary hippocampal neurons. Finally, we incorporated pillars within the Au-epoxy masters to eliminate the process of punching media reservoirs and thereby reducing substantial artefacts and wastage.

  6. Cloning SU8 silicon masters using epoxy resins to increase feature replicability and production for cell culture devices

    PubMed Central

    Kamande, J. W.; Wang, Y.; Taylor, A. M.

    2015-01-01

    In recent years, there has been a dramatic increase in the use of poly(dimethylsiloxane) (PDMS) devices for cell-based studies. Commonly, the negative tone photoresist, SU8, is used to pattern features onto silicon wafers to create masters (SU8-Si) for PDMS replica molding. However, the complexity in the fabrication process, low feature reproducibility (master-to-master variability), silane toxicity, and short life span of these masters have been deterrents for using SU8-Si masters for the production of cell culture based PDMS microfluidic devices. While other techniques have demonstrated the ability to generate multiple devices from a single master, they often do not match the high feature resolution (∼0.1 μm) and low surface roughness that soft lithography masters offer. In this work, we developed a method to fabricate epoxy-based masters that allows for the replication of features with high fidelity directly from SU8-Si masters via their PDMS replicas. By this method, we show that we could obtain many epoxy based masters with equivalent features to a single SU8-Si master with a low feature variance of 1.54%. Favorable feature transfer resolutions were also obtained by using an appropriate Tg epoxy based system to ensure minimal shrinkage of features ranging in size from ∼100 μm to <10 μm in height. We further show that surface coating epoxy masters with Cr/Au lead to effective demolding and yield PDMS chambers that are suitable for long-term culturing of sensitive primary hippocampal neurons. Finally, we incorporated pillars within the Au-epoxy masters to eliminate the process of punching media reservoirs and thereby reducing substantial artefacts and wastage. PMID:26180572

  7. Carbonation of epoxy methyl soyate at atmospheric pressure

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Carbonated methyl soyates were prepared from epoxy methyl soyate by the introduction of carbon dioxide at the oxirane position. Carbonation was performed with carbon dioxide gas by sparging carbon dioxide through the epoxy esters at atmospheric pressure in the presence of tetrabutylammonium bromide...

  8. Drilling Holes in Graphite/Epoxy

    NASA Technical Reports Server (NTRS)

    Minlionica, Ronald

    1987-01-01

    Relatively long-lived bit produces high-quality holes. Effective combination of cutting-tool design, feed, and speed determined for drilling 3/16-and-1/4-in. (0.48-and 0.65-cm) diameter holes in 0.18 in. (0.46cm) thick GM3013A or equivalent graphite/epoxy corrugated spar without backup material and without coolant. Developed to produce holes in blind areas, optimal techniques yielded holes of high quality, with minimal or acceptable delamination and/or fiber extension on drill-exit side.

  9. Optical Navigation for the EPOXI Mission

    NASA Technical Reports Server (NTRS)

    Rush, Brian P.; Owen, William M. , Jr.; Bhaskaran, Shyam; Synnott, Stephen P.

    2011-01-01

    The Deep Impact spacecraft flew by comet Hartley 2 on November 4, 2010 as part of its extended mission called EPOXI. Successful navigation depended critically on the quality and timing of optical navigation data processing, since pictures of the comet provided the most precise comet-relative position of the spacecraft. This paper describes the planning, including the picture timing and pointing; the methods used to determine the center of the comet image in each picture; and the optical navigation results, which provided the necessary information to allow the cameras to accurately target the comet for science imaging at encounter.

  10. Compressive response of Kevlar/epoxy composites

    SciTech Connect

    Yeh, J.R.; Teply, J.L.

    1988-03-01

    A mathematical model is developed from the principle of minimum potential energy to determine the longitudinal compressive response of unidirectional fiber composites. A theoretical study based on this model is conducted to assess the influence of local fiber misalignment and the nonlinear shear deformation of the matrix. Numerical results are compared with experiments to verify this study; it appears that the predicted compressive response coincides well with experimental results. It is also shown that the compressive strength of Kevlar/epoxy is dominated by local shear failure. 12 references.

  11. Method for epoxy foam production using a liquid anhydride

    DOEpatents

    Celina, Mathias

    2012-06-05

    An epoxy resin mixture with at least one epoxy resin of between approximately 50 wt % and 100 wt %, an anhydride cure agent of between approximately 0 wt % and approximately 50 wt %, a tert-butoxycarbonyl anhydride foaming agent of between proximately 0.1-20 wt %, a surfactant and an imidazole or similar catalyst of less than approximately 2 wt %, where the resin mixture is formed from at least one epoxy resin with a 1-10 wt % tert-butoxycarbonyl anhydride compound and an imidazole catalyst at a temperature sufficient to keep the resin in a suitable viscosity range, the resin mixture reacting to form a foaming resin which in the presence of an epoxy curative can then be cured at a temperature greater than 50.degree. C. to form an epoxy foam.

  12. Fiber-optic epoxy composite cure sensor. II. Performance characteristics

    NASA Astrophysics Data System (ADS)

    Lam, Kai-Yuen; Afromowitz, Martin A.

    1995-09-01

    The performance of a fiber-optic epoxy composite cure sensor, as previously proposed, depends on the optical properties and the reaction kinetics of the epoxy. The reaction kinetics of a typical epoxy system are presented. It is a third-order autocatalytic reaction with a peak observed in each isothermal reaction-rate curve. A model is derived to describe the performance characteristics of the epoxy cure sensor. If a composite coupon is cured at an isothermal temperature, the sensor signal can be used to predict the time when the gel point occurs and to monitor the cure process. The sensor is also shown to perform well in nonstoichiometric epoxy matrices. In addition the sensor can detect the end of the cure without calibration.

  13. Cationic cure kinetics of a polyoxometalate loaded epoxy nanocomposite

    SciTech Connect

    Anderson, Benjamin J.

    2012-08-06

    The reaction cure kinetics of a novel polyoxometalate (POM) loaded epoxy nanocomposite is described. The POM is dispersed in the epoxy resin up to volume fractions of 0.1. Differential scanning calorimetry measurements show the cure of the epoxy resin to be sensitive to the POM loading. A kinetics study of the cure exotherm confirms that POM acts as a catalyst promoting cationic homopolymerization of the epoxy resin. The cure reaction is shown to propagate through two cure regimes. A fast cure at short time is shown to be propagation by the activated chain end (ACE) mechanism. A slow cure at long time is shown to be propagation by the activated monomer (AM) mechanism. The activation energies for the fast and slow cure regimes agree well with other epoxy based systems that have been confirmed to propagate by the ACE and AM mechanisms.

  14. Physical aging of linear and network epoxy resins

    NASA Technical Reports Server (NTRS)

    Kong, E. S.-W.; Wilkes, G. L.; Mcgrath, J. E.; Banthia, A. K.; Mohajer, Y.; Tant, M. R.

    1981-01-01

    Network and linear epoxy resins principally based on the diglycidyl ether of bisphenol-A and its oligomers are prepared and studied using diamine and anhydride crosslinking agents. Rubber modified epoxies and a carbon fiber reinforced composite are also investigated. All materials display time-dependent changes when stored at temperatures below the glass transition temperature after quenching (sub-T/g/ annealing). Solvent sorption experiments initiated after different sub-T(g) annealing times demonstrate that the rate of solvent uptake can be indirectly related to the free volume of the epoxy resins. Residual thermal stresses and water are found to have little effect on the physical aging process, which affects the sub-T(g) properties of uniaxial carbon fiber reinforced epoxy material. Finally, the importance of the recovery phenomenon which affects the durability of epoxy glasses is considered.

  15. Toughening of epoxy resins by epoxidized soybean oil

    SciTech Connect

    Frischinger, I.; Dirlikov, S.

    1993-12-31

    Homogeneous mixtures of a liquid rubber based on prepolymers of epoxidized soybean oil with amines, diglycidyl ether of bisphenol A epoxy resins, and commercial diamines form, under certain conditions, two-phase thermosetting materials that consist of a rigid epoxy matrix and randomly distributed small rubbery soybean particles (0.1-5 {mu}m). These two-phase thermosets have improved toughness, similar to that of other rubber-modified epoxies, low water absorption, and low sodium content. In comparison to the unmodified thermosets, the two-phase thermosets exhibit slightly lower glass-transition temperatures and Young`s moduli, but their dielectric properties do not change. The epoxidized soybean oil is available at a price below that of commercial epoxy resins and appears very attractive for epoxy toughening on an industrial scale. 15 refs., 17 figs., 6 tabs.

  16. Effect of water and ice on strength and fracture toughness of intermittently bonded boron-epoxy composites

    NASA Technical Reports Server (NTRS)

    Atkins, A. G.; Mai, Y. W.

    1976-01-01

    The effects of water and ice on the strength and fracture toughness of boron-epoxy composites with polyurethane intermittent bonding have been investigated. Neither simple soaking in water nor soaking followed by freezing and thawing have marked effects on the strength of the fully-coated composites, but they have disastrous effects on the uncoated composites. Toughness is affected only marginally, with some small reductions in the fully-coated samples, and with essentially no effect on the uncoated composites. An analysis is presented which explains adequately the experimental strength and toughness results obtained, and which is based on an argument that water absorption reduces the interfacial shear strength only of the uncoated areas and not those regions coated by the polyurethane varnish. The results indicate that the advantages of appropriate intermittent bonding (i.e., high strength combined with high toughness) are retained in wet conditions so that such composites may be favorably used in such adverse environmental conditions.

  17. Metal Coatings

    NASA Technical Reports Server (NTRS)

    1994-01-01

    During the Apollo Program, General Magnaplate Corporation developed process techniques for bonding dry lubricant coatings to space metals. The coatings were not susceptible to outgassing and offered enhanced surface hardness and superior resistance to corrosion and wear. This development was necessary because conventional lubrication processes were inadequate for lightweight materials used in Apollo components. General Magnaplate built on the original technology and became a leader in development of high performance metallurgical surface enhancement coatings - "synergistic" coatings, - which are used in applications from pizza making to laser manufacture. Each of the coatings is designed to protect a specific metal or group of metals to solve problems encountered under operating conditions.

  18. Epoxy hydrogels as sensors and actuators

    NASA Astrophysics Data System (ADS)

    Calvert, Paul; Patra, Prabir; Duggal, Deepak

    2007-04-01

    Most hydrogel actuators and sensors are made via acrylate polymerizations. Because these chain reactions are inhibited by oxygen, it is difficult to prepare thin films or dots with good control. Epoxy curing chemistry is much less sensitive to experimental conditions. We have previously shown that hydrogels formed from reaction between water-soluble amines and epoxides can be readily printed. If the gel is filled with conducting carbon at a level close to the percolation threshold, the resistance changes as water is taken up or removed from the gel. In particular, a pH decrease results in ionization of amine groups and drives swelling of the gel. By incorporating an enzyme, such as glucose oxidase, that releases hydrogen ions when its substrate is present, a resistance change can be used to measure substrate concentrations. These gels also respond to stress with a change in resistance. By making the gel the anode or cathode of an electrolytic cell, they can also be formed as actuators that expand or contract as the pH changes locally. Epoxy chemistry has been little explored for gels. It is very versatile and could be used to make a wide range of gel composites with one or more phases, varying water contents, varying functional groups and a range of electrical conductivity.

  19. Electrical properties of epoxy/silver nanocomposites

    NASA Astrophysics Data System (ADS)

    Gonon, P.; Boudefel, A.

    2006-01-01

    We investigated the electrical properties of nanocomposites made of epoxy resin filled with 70-nm-sized silver particles. These composites were studied for the fabrication of integrated capacitors in electronics packaging. The dc conductivity was studied as a function of the filler concentration and as a function of temperature. We also studied the ac conductivity and the permittivity in the 10-1-105 Hz range as a function of the filler concentration. Experimental properties were analyzed using standard percolation theories. The dc conductivity varies as (φ-φc)t, where φ is the filler concentration, φc is the percolation threshold, and t is the dc critical exponent. A very low percolation threshold is obtained (φc=1%) which is believed to be related to a segregated distribution of the fillers in the epoxy matrix. We also measured a very high dc critical exponent (t=5) probably related to the interparticle electrical contact. A universal scaling law is observed for σ(ω) and ɛ(ω). Above a cutoff frequency (ωc, which scales with the dc conductivity as ωc~σdcq) the conductivity and the permittivity follow the universal power laws (σ~ωu and V~ω-v) with critical exponents taking nonstandard values (q=0.83-0.98, u=0.79, and v=0.03).

  20. Epoxy Crosslinked Silica Aerogels (X-Aerogels)

    NASA Technical Reports Server (NTRS)

    fabrizio, Eve; Ilhan, Faysal; Meador, Mary Ann; Johnston, Chris; Leventis, Nicholas

    2004-01-01

    NASA is interested in the development of strong lightweight materials for the dual role of thermal insulator and structural component for space vehicles; freeing more weight for useful payloads. Aerogels are very-low density materials (0.010 to 0.5 g/cc) that, due to high porosity (meso- and microporosity), can be, depending on the chemical nature of the network, ideal thermal insulators (thermal conductivity approx. 15 mW/mK). However, aerogels are extremely fragile. For practical application of aerogels, one must increase strength without compromising the physical properties attributed to low density. This has been achieved by templated growth of an epoxy polymer layer that crosslinks the "pearl necklace" network of nanoparticles: the framework of a typical silica aerogel. The requirement for conformal accumulation of the epoxy crosslinker is reaction both with the surface of silica and with itself. After cross-linking, the strength of a typical aerogel monolith increases by a factor of 200, in the expense of only a 2-fold increase in density. Strength is increased further by coupling residual unreacted epoxides with diamine.

  1. Ultrasonic mixing of epoxy curing agents

    NASA Technical Reports Server (NTRS)

    Hodges, W. T.; St.clair, T. L.

    1983-01-01

    A new technique for mixing solid curing agents into liquid epoxy resins using ultrasonic energy was developed. This procedure allows standard curing agents such as 4,4 prime-diaminodiphenyl sulfone (4,4 prime-DDS) and its 3,3 prime-isomer, (3,3 prime-DDS) to be mixed without prior melting of the curing agent. It also allows curing agents such as 4,4 prime-diaminodiphenyl sulfone (4,4 prime-DDS) and its 3,3 prime-isomer, (3,3 prime-DDS) to be mixed without prior melting of the curing agent. It also allows curing agents with very high melt temperatures such as 4,4 prime-diaminobenzophenone (4,4 prime-DABP) (242 C) to be mixed without premature curing. Four aromatic diamines were ultrasonically blended into MY-720 epoxy resin. These were 4,4 prime-DDS; 3,3 prime-DDA; 4,4 prime-DABP and 3,3 prime-DABP. Unfilled moldings were cast and cured for each system and their physical and mechanical properties compared.

  2. Ultrasonic mixing of epoxy curing agents

    NASA Technical Reports Server (NTRS)

    Hodges, W. T.; St. Clair, T. L.

    1983-01-01

    A new technique for mixing solid curing agents into liquid epoxy resins using ultrasonic energy was developed. This procedure allows standard curing agents such as 4,4 prime-diaminodiphenyl sulfone (4,4 prime-DDS) and its 3,3 prime-isomer, (3,3 prime-DDS) to be mixed without prior melting of the curing agent. It also allows curing agents with very high melt temperatures such as 4,4 prime-diaminodiphenyl sulfone (4,4 prime-DDS) and its 3,3 prime-isomer, (3,3 prime-DDS) to be mixed without prior melting of the curing agent. It also allows curing agents with very high melt temperatures such as 4,4 prime-diaminobenzophenone (4,4 prime-DABP) (242 C) to be mixed without premature curing. Four aromatic diamines were ultrasonically blended into MY-720 epoxy resin. These were 4, 4 prime-DDS; 3,3 prime-DDA; 4, 4 prime-DABP and 3,3 prime-DABP. Unfilled moldings were cast and cured for each system and their physical and mechanical properties compared. Previously announced in STAR as N83-27018

  3. Multiwall carbon nanotubes reinforced epoxy nanocomposites

    NASA Astrophysics Data System (ADS)

    Chen, Wei

    The emergence of carbon nanotubes (CNTs) has led to myriad possibilities for structural polymer composites with superior specific modulus, strength, and toughness. While the research activities in carbon nanotube reinforced polymer composites (NRPs) have made enormous progress towards fabricating next-generation advanced structural materials with added thermal, optical, and electrical advantages, questions concerning the filler dispersion, interface, and CNT alignment in these composites remain partially addressed. In this dissertation, the key technical challenges related to the synthesis, processing, and reinforcing mechanics governing the effective mechanical properties of NRPs were introduced and reviewed in the first two chapters. Subsequently, issues on the dispersion, interface control, hierarchical structure, and multi-functionality of NRPs were addressed based on functionalized multi-walled carbon nanotube reinforced DGEBA epoxy systems (NREs). In chapter 3, NREs with enhanced flexural properties were discussed in the context of improved dispersion and in-situ formation of covalent bonds at the interface. In chapter 4, NREs with controlled interface and tailored thermomechanical properties were demonstrated through the judicious choice of surface functionality and resin chemistry. In chapter 5, processing-condition-induced CNT organization in hierarchical epoxy nanocomposites was analyzed. In Chapter 6, possibilities were explored for multi-functional NREs for underwater acoustic structural applications. Finally, the findings of this dissertation were concluded and future research was proposed for ordered carbon nanotube array reinforced nanocomposites in the last chapter. Four journal publications resulted from this work are listed in Appendix.

  4. Fracture behavior of nano-scale rubber-modified epoxies

    NASA Astrophysics Data System (ADS)

    Bacigalupo, Lauren N.

    The primary focus of the first portion of this study is to compare physical and mechanical properties of a model epoxy that has been toughened with one of three different types of rubber-based modifier: a traditional telechelic oligomer (phase separates into micro-size particles), a core-shell latex particle (preformed nano-scale particles) and a triblock copolymer (self-assembles into nano-scale particles). The effect of modifier content on the physical properties of the matrix was determined using several thermal analysis methods, which provided insight into any inherent alterations of the epoxy matrix. Although the primary objective is to study the role of particle size on the fracture toughness, stiffness and strength were also determined since these properties are often reduced in rubber-toughened epoxies. It was found that since the CSR- and SBM-modified epoxies are composed of less rubber, thermal and mechanical properties of the epoxy were better maintained. In order to better understand the fracture behavior and mechanisms of the three types of rubber particles utilized in this study, extensive microscopy analysis was conducted. Scanning transmission electron microscopy (STEM) was used to quantify the volume fraction of particles, transmission optical microscopy (TOM) was used to determine plastic damage zone size, and scanning electron microscopy (SEM) was used to assess void growth in the plastic zone after fracture. By quantifying these characteristics, it was then possible to model the plastic damage zone size as well as the fracture toughness to elucidate the behavior of the rubber-modified epoxies. It was found that localized shear yielding and matrix void growth are the active toughening mechanisms in all rubber-modified epoxies in this study, however, matrix void growth was more prevalent. The second portion of this study investigated the use of three acrylate-based triblocks and four acrylate-based diblocks to modify a model epoxy system. By

  5. Progress toward Making Epoxy/Carbon-Nanotube Composites

    NASA Technical Reports Server (NTRS)

    Tiano, Thomas; Roylance, Margaret; Gassner, John; Kyle, William

    2008-01-01

    A modicum of progress has been made in an effort to exploit single-walled carbon nanotubes as fibers in epoxy-matrix/fiber composite materials. Two main obstacles to such use of carbon nanotubes are the following: (1) bare nanotubes are not soluble in epoxy resins and so they tend to agglomerate instead of becoming dispersed as desired; and (2) because of lack of affinity between nanotubes and epoxy matrices, there is insufficient transfer of mechanical loads between the nanotubes and the matrices. Part of the effort reported here was oriented toward (1) functionalization of single-walled carbon nanotubes with methyl methacrylate (MMA) to increase their dispersability in epoxy resins and increase transfer of mechanical loads and (2) ultrasonic dispersion of the functionalized nanotubes in tetrahydrofuran, which was used as an auxiliary solvent to aid in dispersing the functionalized nanotubes into a epoxy resin. In another part of this effort, poly(styrene sulfonic acid) was used as the dispersant and water as the auxiliary solvent. In one experiment, the strength of composite of epoxy with MMA-functionalized-nanotubes was found to be 29 percent greater than that of a similar composite of epoxy with the same proportion of untreated nanotubes.

  6. Experimental studies of graphite-epoxy and boron-epoxy angle ply laminates in compression

    NASA Technical Reports Server (NTRS)

    Weller, T.

    1977-01-01

    A test program aimed at studying the nonlinear/inelastic response under axial compression across a wide range of angle ply was graphite-epoxy and boron-epoxy laminates was presented and described. The strength allowables corresponding to the various laminate configurations were defined and the failure mechanisms which dictate their mode of failure were detected. The program involved two types of specimens for each laminate configuration: compression sandwich coupons and compression tubes. The test results indicate that the coupons perform better than the tubes displaying considerably high stress-strain allowables and mechanical properties relative to the tubes. Also, it is observed that depending on their dimensions the coupons are susceptible to very pronounced edge effects. This sensitivity results in assigning to the laminate conservative mechanical properties rather than the actual ones.

  7. Experimental studies of graphite-epoxy and boron-epoxy angle ply laminates in shear

    NASA Technical Reports Server (NTRS)

    Weller, T.

    1977-01-01

    The nonlinear/inelastic response under inplane shear of a large variety of graphite-epoxy and boron-epoxy angle-ply laminates was tested. Their strength allowables were obtained and the mechanisms which govern their mode of failure were determined. Two types of specimens for the program were chosen, tested, and evaluated: shear panels stabilized by an aluminum honeycomb core and shear tubes. A modified biaxially compression/tension loaded picture frame was designed and utilized in the test program with the shear panels. The results obtained with this test technique categorically prefer the shear panels, rather than the tubes, for adequate and satisfactory experimental definition of the objectives. Test results indicate the existence of a so-called core-effect which ought to be considered when reducing experimental data for weak in shear laminates.

  8. Tension fatigue of glass/epoxy and graphite/epoxy tapered laminates

    NASA Technical Reports Server (NTRS)

    Murri, Gretchen B.; Obrien, T. Kevin; Salpekar, Satish A.

    1990-01-01

    Symmetric tapered laminates with internally dropped plies were tested with two different layups and two materials, S2/SP250 glass/epoxy and IM6/1827I graphite/epoxy. The specimens were loaded in cyclic tension until they delaminated unstably. Each combination of material and layup had a unique failure mode. Calculated values of strain energy release rate, G, from a finite element analysis model of delamination along the taper, and for delamination from a matrix ply crack, were used with mode I fatigue characterization data from tests of the tested materials to calculate expected delamination onset loads. Calculated values were compared to the experimental results. The comparison showed that when the calculated G was chosen according to the observed delamination failures, the agreement between the calculated and measured delamination onset loads was reasonable for each combination of layup and material.

  9. Curing of liquid crystalline epoxy resins with a biguanide

    NASA Astrophysics Data System (ADS)

    Szczepaniak, Barbara; Penczek, Piotr; Frisch, Kurt C.; Rejdych, Jerzy

    1998-01-01

    This work extends the authors' investigation son liquid crystalline epoxy resins prepared from diglycidyl ether of 4,4'-dihydroxybiphenyl and aliphatic dicarboxylic compounds or difunctional aromatic compounds. Syntheses and properties of these liquid crystalline epoxy resins are described elsewhere. In this paper a study on the curing reaction of two from the above mentioned liquid crystalline epoxy resins is presented. Ortho-tolylbiguanide was applied as the curing agent. The curing reactions were investigated by differential scanning calorimetry, microscopic observations and IR spectroscopy. Depending upon the temperature program of curing, it was possible to obtain polymeric networks with liquid crystalline order.

  10. Temperature dependence of helium diffusion through common epoxies

    NASA Astrophysics Data System (ADS)

    Lovinger, D. J.; Hallock, R. B.

    2012-12-01

    Helium gas at room temperature is known to diffuse through the epoxies commonly used in various low temperature applications, which can complicate leak detection. The helium flux typically decreases with decreasing temperature. We have measured the flux of helium that passes though thin sections of as-cast clear Stycast 1266, Stycast 2850FT (black) and TRA-BOND 2151 (blue) epoxies as a function of temperature in the range 130K < T < 300K. We analyze the data to create normalized (to constant sample thickness and pressure differential) data for comparison. We report the preliminary temperature-dependent fluxes we have measured, which show significant differences among the epoxies studied.

  11. Affinity Adsorbents Based on Carriers Activated by Epoxy-compounds

    NASA Astrophysics Data System (ADS)

    Klyashchitskii, B. A.; Kuznetsov, P. V.

    1984-10-01

    The review is devoted to the synthesis and applications of affinity adsorbents based on carriers activated by epoxy-compounds. The methods for the introduction of epoxy-groups into carriers of different chemical types are discussed and conditions for the immobilisation of three-dimensional spacers and low-molecular-weight and polymeric ligands on carriers containing epoxy-groups are considered. Data are presented on the properties and applications of adsorbents of this type in affinity chromatography. The bibliography includes 144 references.

  12. Effect of modified aminosilane interfaces in glass/epoxy composites

    SciTech Connect

    Porter, C.E.; Blum, F.D.

    1996-10-01

    The effects of the interfacial modification of glass/epoxy composites have been studied using 3-point bending tests. Hydrolyzed {gamma}-aminopropyltriethyoxysilane APS and {gamma}-aminobutyltriethoxysilane (ABS) were separately adsorbed onto E-glass and the treated fibers were then used in composites that used both a diglycidyl ether of bisphenol A and a diglycidyl ether of polypropylene epoxy matrix. Mechanical tests were used to characterize the flexural strength of the composite as a function of the silane coupling agent and the flexibility of the epoxy used.

  13. Polyester and epoxy resins: Abrasion resistance. (Latest citations from the Rubber and Plastics Research Association database). Published Search

    SciTech Connect

    Not Available

    1994-06-01

    The bibliography contains citations concerning techniques and materials for enhanced wear and abrasion resistance of polyester and epoxy resins. Topics include test procedures and results, compounds and additives, forming processes, reinforcement effects, and applications. Electrical insulation, linings and coatings for numerous substrates, solar control film glazing material, hoses, material to rebuild worn metal parts, pipes, boats, industrial floor coverings, and ladder rungs are among the applications discussed. Trade name materials and manufacturers are included. (Contains a minimum of 130 citations and includes a subject term index and title list.)

  14. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    NASA Astrophysics Data System (ADS)

    Amir, N.; Othman, W. M. S. W.; Ahmad, F.

    2015-07-01

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating.

  15. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    SciTech Connect

    Amir, N. Othman, W. M. S. W. Ahmad, F.

    2015-07-22

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating.

  16. Contactless optoelectronic technique for monitoring epoxy cure.

    PubMed

    Cusano, A; Buonocore, V; Breglio, G; Calabrò, A; Giordano, M; Cutolo, A; Nicolais, L

    2000-03-01

    We describe a novel noninvasive optical technique to monitor the refractive-index variation in an epoxy-based resin that is due to the polymerization process. This kind of resin is widely used in polymer matrix composites. It is well known that the process of fabricating a thermoset-based composite involves mass and heat transfer coupled with irreversible chemical reactions that induce physical changes. To improve the quality and the reliability of these materials, monitoring the cure and optimization of the manufacturing process are of key importance. We discuss the basic operating principles of an optical system based on angle deflection measurements and present typical cure-monitoring results obtained from optical characterization. The method provides a flexible, high-sensitivity, material-independent, low-cost, noninvasive tool for monitoring real-time refractive-index variation.

  17. Epoxy bond and stop etch fabrication method

    DOEpatents

    Simmons, Jerry A.; Weckwerth, Mark V.; Baca, Wes E.

    2000-01-01

    A class of epoxy bond and stop etch (EBASE) microelectronic fabrication techniques is disclosed. The essence of such techniques is to grow circuit components on top of a stop etch layer grown on a first substrate. The first substrate and a host substrate are then bonded together so that the circuit components are attached to the host substrate by the bonding agent. The first substrate is then removed, e.g., by a chemical or physical etching process to which the stop etch layer is resistant. EBASE fabrication methods allow access to regions of a device structure which are usually blocked by the presence of a substrate, and are of particular utility in the fabrication of ultrafast electronic and optoelectronic devices and circuits.

  18. Enhanced electrical properties of vertically aligned carbon nanotube-epoxy nanocomposites with high packing density.

    PubMed

    Souier, Tewfik; Santos, Sergio; Al Ghaferi, Amal; Stefancich, Marco; Chiesa, Matteo

    2012-01-01

    During their synthesis, multi-walled carbon nanotubes can be aligned and impregnated in a polymer matrix to form an electrically conductive and flexible nanocomposite with high backing density. The material exhibits the highest reported electrical conductivity of CNT-epoxy composites (350 S/m). Here, we show how conductive atomic force microscopy can be used to study the electrical transport mechanism in order to explain the enhanced electrical properties of the composite. The high spatial resolution and versatility of the technique allows us to further decouple the two main contributions to the electrical transport: (1) the intrinsic resistance of the tube and (2) the tunneling resistance due to nanoscale gaps occurring between the epoxy-coated tubes along the composite. The results show that the material behaves as a conductive polymer, and the electrical transport is governed by electron tunneling at interconnecting CNT-polymer junctions. We also point out the theoretical formulation of the nanoscale electrical transport between the AFM tip and the sample in order to derive both the composite conductivity and the CNT intrinsic properties. The enhanced electrical properties of the composite are attributed to high degree of alignment, the CNT purity, and the large tube diameter which lead to low junction resistance. By controlling the tube diameter and using other polymers, the nanocomposite electrical conductivity can be improved. PMID:23158381

  19. Crosslinking Amine-Modified Silica Aerogels with Epoxies: Mechanically Strong Lightweight Porous Materials

    NASA Technical Reports Server (NTRS)

    Meador, Mary Ann B.; Fabrizio, Eve F.; Ilhan, Faysal; Dass, Amala; Zhang, Guo-Hui; Vassilaras, Plousia; Johnston, J. Chris; Leventis, Nicholas

    2005-01-01

    The mesoporous surfaces of TMOS-derived silica aerogels have been modified with amines by co-polymerization of TMOS with APTES. The amine sites have become anchors for crosslinking the nanoparticles of the skeletal backbone of the aerogel by attachment of di-, tri and tetra-functional epoxies. The resulting conformal coatings increase the density of the native aerogels by a factor of 2-3 but the strength of the resulting materials may increase by more than two orders of magnitude. Processing variables such as amount of APTES used to make the gels, the epoxy type and concentration used for crosslinking, as well as the crosslinking temperature and time were varied according to a multivariable design-of-experiments (DOE) model. It was found that while elastic modulus follows a similar trend with density, maximum strength is attained neither at the maximum density nor at the highest concentration of -NH2 groups, suggesting surface saturation effects. Aerogels crosslinked with the tri-functional epoxide always show improved strength compared with aerogels crosslinked with the other two epoxides under identical conditions. Solid C-13 NMR studies show residual unreacted epoxides, which condense with ne another by heating crosslinked aerogels at 150 C.

  20. Impact Damage and Strain Rate Effects for Toughened Epoxy Composite Structures

    NASA Technical Reports Server (NTRS)

    Chamis, Christos C.; Minnetyan, Levon

    2006-01-01

    Structural integrity of composite systems under dynamic impact loading is investigated herein. The GENOA virtual testing software environment is used to implement the effects of dynamic loading on fracture progression and damage tolerance. Combinations of graphite and glass fibers with a toughened epoxy matrix are investigated. The effect of a ceramic coating for the absorption of impact energy is also included. Impact and post impact simulations include verification and prediction of (1) Load and Impact Energy, (2) Impact Damage Size, (3) Maximum Impact Peak Load, (4) Residual Strength, (5) Maximum Displacement, (6) Contribution of Failure Modes to Failure Mechanisms, (7) Prediction of Impact Load Versus Time, and (8) Damage, and Fracture Pattern. A computer model is utilized for the assessment of structural response, progressive fracture, and defect/damage tolerance characteristics. Results show the damage progression sequence and the changes in the structural response characteristics due to dynamic impact. The fundamental premise of computational simulation is that the complete evaluation of composite fracture requires an assessment of ply and subply level damage/fracture processes as the structure is subjected to loads. Simulation results for the graphite/epoxy composite were compared with the impact and tension failure test data, correlation and verification was obtained that included: (1) impact energy, (2) damage size, (3) maximum impact peak load, (4) residual strength, (5) maximum displacement, and (6) failure mechanisms of the composite structure.

  1. In Situ Exfoliation of Graphene in Epoxy Resins: A Facile Strategy to Efficient and Large Scale Graphene Nanocomposites.

    PubMed

    Li, Yan; Zhang, Han; Crespo, Maria; Porwal, Harshit; Picot, Olivier; Santagiuliana, Giovanni; Huang, Zhaohui; Barbieri, Ettore; Pugno, Nicola M; Peijs, Ton; Bilotti, Emiliano

    2016-09-14

    Any industrial application aiming at exploiting the exceptional properties of graphene in composites or coatings is currently limited by finding viable production methods for large volumes of good quality and high aspect ratio graphene, few layer graphene (FLG) or graphite nanoplatelets (GNP). Final properties of the resulting composites are inherently related to those of the initial graphitic nanoparticles, which typically depend on time-consuming, resource-demanding and/or low yield liquid exfoliation processes. In addition, efficient dispersion of these nanofillers in polymer matrices, and their interaction, is of paramount importance. Here we show that it is possible to produce graphene/epoxy nanocomposites in situ and with high conversion of graphite to FLG/GNP through the process of three-roll milling (TRM), without the need of any additives, solvents, compatibilisers or chemical treatments. This readily scalable production method allows for more than 5 wt % of natural graphite (NG) to be directly exfoliated into FLG/GNP and dispersed in an epoxy resin. The in situ exfoliated graphitic nanoplatelets, with average aspect ratios of 300-1000 and thicknesses of 5-17 nm, were demonstrated to conferee exceptional enhancements in mechanical and electrical properties to the epoxy resin. The above conclusions are discussed and interpreted in terms of simple analytical models. PMID:27541488

  2. 78 FR 41840 - Indirect Food Additives: Adhesives and Components of Coatings

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-12

    ... uses have been abandoned. We are taking this action in response to a petition dated March 16, 2012... the Federal Register of July 17, 2012 (77 FR 41953), we announced that food additive petition (FAP... coatings in packaging for infant formula because these uses have been abandoned. BPA-based epoxy resins...

  3. Coating processes for increasing the moisture resistance of polyurethane baffle material

    NASA Technical Reports Server (NTRS)

    Bilow, N.; Sawko, P.

    1974-01-01

    An investigation was conducted with the objective to improve the hydrolytic stability of reticulated polyurethane baffle material. This material is used in fuel tanks of aircraft and ground vehicles. The most commonly used foam of this type is hydrolytically unstable. Potential moisture barrier coatings which were evaluated include Parylene, epoxy-polysulfide, polyether based polyurethanes, polysulfides, polyolefin rubbers, and several other materials. Parylene coatings of at least 0.2 mil were found to provide the greatest improvement in hydrolytic stability.

  4. Conducting polymers as corrosion resistant coatings

    SciTech Connect

    Wrobleski, D.A.; Benicewicz, B.C.

    1994-09-01

    Although the majority of top coatings used for corrosion protection are electrically insulating, previous workers have proposed using an electrically active barrier for corrosion control. The most effective corrosion resistant undercoatings in use today are based on chromium compounds. Coatings based on other materials will need to replace these coatings by the turn of the century because of environmental and health concerns. For this reason the authors have begun an investigation of the use of conducting polymers as corrosion resistant coatings as an alternative to metal-based coatings. Conducting polymers have long been considered to be unsuitable for commercial processing, hindering their use for practical applications. Research in the field of electrically conducting polymers has recently produced a number of polymers such as polyaniline and its derivatives which are readily soluble in common organic solvents. The authors coating system, consisting of a conducting polyaniline primer layer, topcoated with epoxy or polyurethane, has been evaluated for corrosion resistance on mild steel substrates. In this paper, the authors report the results of laboratory testing under acidic and saline conditions and the results of testing in the severe launch environment at the Beach Testing Facility at Kennedy Space Center. The launch environment consists of exposure to corrosive HCl exhaust fumes and the salt spray from the Atlantic Ocean.

  5. NASA Applications of Molecular Adsorber Coatings

    NASA Technical Reports Server (NTRS)

    Abraham, Nithin S.

    2015-01-01

    The Molecular Adsorber Coating (MAC) is a new, innovative technology that was developed to reduce the risk of molecular contamination on spaceflight applications. Outgassing from materials, such as plastics, adhesives, lubricants, silicones, epoxies, and potting compounds, pose a significant threat to the spacecraft and the lifetime of missions. As a coating made of highly porous inorganic materials, MAC offers impressive adsorptive capabilities that help capture and trap contaminants. Past research efforts have demonstrated the coating's promising adhesion performance, optical properties, acoustic durability, and thermal stability. These results advocate its use near or on surfaces that are targeted by outgassed materials, such as internal optics, electronics, detectors, baffles, sensitive instruments, thermal control coatings, and vacuum chamber test environments. The MAC technology has significantly progressed in development over the recent years. This presentation summarizes the many NASA spaceflight applications of MAC and how the coatings technology has been integrated as a mitigation tool for outgassed contaminants. For example, this sprayable paint technology has been beneficial for use in various vacuum chambers for contamination control and hardware bake-outs. The coating has also been used in small instrument cavities within spaceflight instrument for NASA missions.

  6. Development of composite tube protective coatings

    NASA Technical Reports Server (NTRS)

    Dursch, H.; Hendricks, C.

    1986-01-01

    Protective coatings for graphite/epoxy (Gr/Ep) tubular structures proposed for the Space Station are evaluated. The program was divided into four parts; System Definition, Coating Concept Selection and Evaluation, Scale-up and Assembly, and Reporting. System Definition involved defining the structural and environmental properties required of the Gr/Ep tubes. The prepreg and ply sequence selected was a P75S/934 (O2, + or - 20, O2)sub s layup which meets the various structural requirements of the Space Station. Coating Concept and Selection comprised the main emphasis of the effort. Concepts for protectively coating the Gr/Ep tubes included the use of metal foil and electroplating. The program results demonstrated that both phosphoric and chromic acid anodized Al foil provided adequate adhesion to the Gr/Ep tubes and stability of optical properties when subjected to atomic oxygen and thermal cycling representative of the LEO environment. SiO2/Al coatings sputtered onto Al foils also resulted in an excellent protective coating. The electroplated Ni possessed unacceptable adhesion loss to the Gr/Ep tubes during atomic oxygen testing. Scale-Up and Assembly involved fabricating and wrapping 8-ft-long by 2-in-diameter Gr/EP tubes with chromic acid anodized foil and delivering these tubes, along with representative Space Station erectable end fittings, to NASA LaRC.

  7. Aging and quality assurance of Kevlar 49-epoxy composites

    SciTech Connect

    Morgan, R.J.

    1981-05-15

    The aging of Kevlar 49-epoxy composites under the service environment conditions expected by ESA will be insignificant to the best of our knowledge at this time. However, certain precautions in materials acceptance criteria and composite fabrication should be followed.

  8. Epoxy injection repairs to concrete in 225-B Building

    SciTech Connect

    Vollert, F.R.

    1996-09-19

    In 1982, the damaged anchor areas (67 total) in the Operating Gallery and cold manipulator shop ceiling reinforced concrete slabs were epoxy injection repaired by Construction Technology Laboratories (CTL), Portland Cement Association. The through depth vertical cracks (10 total) in the ceiling slabs in the galleries and manipulator shops were sealed and structurally repaired using epoxy injection procedures. The details of the epoxy reRair are reported. Sonic nondestructive (NDT) testing before and after the epoxy injection repairs were made by CTL to confirm that the repairs are structurally effective. CTL recommended to expedite the installation of lateral bracing for the manipulator monorail in order to avoid re-darnage to the repaired anchor areas.

  9. Magnetism in graphene oxide induced by epoxy groups

    SciTech Connect

    Lee, Dongwook; Seo, Jiwon; Zhu, Xi; Su, Haibin; Cole, Jacqueline M.

    2015-04-27

    We have engineered magnetism in graphene oxide. Our approach transforms graphene into a magnetic insulator while maintaining graphene's structure. Fourier transform infrared spectroscopy spectra reveal that graphene oxide has various chemical groups (including epoxy, ketone, hydroxyl, and C-O groups) on its surface. Destroying the epoxy group with heat treatment or chemical treatment diminishes magnetism in the material. Local density approximation calculation results well reproduce the magnetic moments obtained from experiments, and these results indicate that the unpaired spin induced by the presence of epoxy groups is the origin of the magnetism. The calculation results also explain the magnetic properties, which are generated by the interaction between separated magnetic regions and domains. Our results demonstrate tunable magnetism in graphene oxide based on controlling the epoxy group with heat or chemical treatment.

  10. Epoxy resin developments for large superconducting magnets impregnation

    NASA Astrophysics Data System (ADS)

    Rey, J. M.; Gallet, B.; Kircher, F.; Lottin, J. C.

    The future detectors ATLAS and CMS of the Large Hadron Collider at CERN will use two huge superconducting magnets. Both are now under design, and their electrical insulation could be realized using epoxy resin and a wet impregnation technique. Because of their large dimensions, and the indirect cooling of the superconductor, the strengths of the resin and of the resin/conductor interface are of major importance. A new generation of epoxy resins for vacuum/pressure impregnation methods has been tested, and compared with some classical and well-known epoxy resins used in impregnation techniques. In order to understand the mechanical behaviour at 4 K, the complete evolution from liquid state to low temperature service condition is considered. The paper will present some results on the mechanical properties, the density and the chemical shrinkage occurring during the polymerization and the thermal contraction between room temperature and 4 K for these different types of epoxy resins.

  11. Study on immobilization of lipase onto magnetic microspheres with epoxy groups

    NASA Astrophysics Data System (ADS)

    Lei, Lin; Bai, Yongxiao; Li, Yanfeng; Yi, Liuxiang; Yang, Yong; Xia, Chungu

    2009-02-01

    Magnetic microspheres were synthesized by the suspension polymerization of glycidyl methacrylate (GMA), methacrylic acid (MAA) and divinyl benzene (DVB) in the presence of oleic acid-coated Fe 3O 4 nanoparticles. Triacylglycerol lipase from porcine pancreas was covalently immobilized on the magnetic microspheres via the active epoxy groups with the activity yield up to 63% (±2.3%) and enzyme loading of 39 (±0.5) mg/g supports. The resulting immobilized lipase had higher optimum temperature compared with those of free lipase and exhibited better thermal, broader pH stability and excellent reusability. Furthermore, the catalyzed capability of immobilized lipase was also investigated by catalyzing synthesis of hexyl acetate and the esterification conversion rate reached to 83% (±2.5%) after 12 h in nonaqueous solvent.

  12. Exit Presentation: Infrared Thermography on Graphite/Epoxy

    NASA Technical Reports Server (NTRS)

    Comeaux, Kayla

    2010-01-01

    This slide presentation reports on the internship project that was accomplished during the summer of 2010. The objectives of the project were to: (1) Simulate Flash Thermography on Graphite/Epoxy Flat Bottom hole Specimen and thin void specimens, (2) Obtain Flash Thermography data on Graphite/Epoxy flat bottom hole specimens, (3) Compare experimental results with simulation results, Compare Flat Bottom Hole Simulation with Thin Void Simulation to create a graph to determine size of IR Thermography detected defects

  13. Epoxy Nanocomposites - Curing Rheokinetics, Wetting and Adhesion to Fibers

    SciTech Connect

    Ilyin, S. O.; Kotomin, S. V.; Kulichikhin, V. G.

    2010-06-02

    Epoxy nanocomposites considered as challenging polymeric matrix for advanced reinforced plastics. Nanofillers change rheokinetics of epoxy resin curing, affect wetting and adhesion to aramid and carbon fibers. In all cases extreme dependence of adhesive strength vs filler content in the binder was observed. New experimental techniques were developed to study wettability and fiber-matrix adhesion interaction, using yarn penetration path length, aramid fiber knot pull-up test and electrical admittance of the fracture surface of CFRP.

  14. Fabrication of graphite/epoxy cases for orbit insertion motors

    NASA Technical Reports Server (NTRS)

    Schmidt, W. W.

    1973-01-01

    The fabrication procedures are described for filament-wound rocket motor cases, approximately 26.25 inches long by 25.50 inches diameter, utilizing graphite fibers. The process utilized prepreg tape which consists of Fortafil 4-R fibers in the E-759 epoxy resin matrix. This fabrication effect demonstrated an ability to fabricate high quality graphite/epoxy rocket motor cases in the 26.25 inch by 25.50 inch size range.

  15. Fiber/epoxy filament-wound vessels. Final report

    SciTech Connect

    Chiao, T.T.; Moore, R.L.

    1986-08-14

    The present investigation has provided a valuable insight into the design, fabrication and performance of filament-wound pressure vessels. The long-term stress rupture data generated under the contract is perhaps the only available lifetime data of its kind for Kevlar 49/epoxy pressure vessels. Now, it is clear that Kevlar 49/epoxy pressure vessels can be made to last at least 9 years at 50% of the static burst pressure.

  16. The control mechanism of surface traps on surface charge behavior in alumina-filled epoxy composites

    NASA Astrophysics Data System (ADS)

    Li, Chuanyang; Hu, Jun; Lin, Chuanjie; He, Jinliang

    2016-11-01

    To investigate the role surface traps play in the charge injection and transfer behavior of alumina-filled epoxy composites, surface traps with different trap levels are introduced by different surface modification methods which include dielectric barrier discharges plasma, direct fluorination, and Cr2O3 coating. The resulting surface physicochemical characteristics of experimental samples were observed using atomic force microscopy, scanning electron microscopy and fourier transform infrared spectroscopy. The surface potential under dc voltage was detected and the trap level distribution was measured. The results suggest that the surface morphology of the experimental samples differs dramatically after treatment with different surface modification methods. Different surface trap distributions directly determine the charge injection and transfer property along the surface. Shallow traps with trap level of 1.03–1.11 eV and 1.06–1.13 eV introduced by plasma and fluorination modifications are conducive for charge transport along the insulating surface, and the surface potential can be modified, producing a smoother potential curve. The Cr2O3 coating can introduce a large number of deep traps with energy levels ranging from 1.09 to 1.15 eV. These can prevent charge injection through the reversed electric field formed by intensive trapped charges in the Cr2O3 coatings.

  17. Photoemissive coating

    NASA Technical Reports Server (NTRS)

    Gange, R. A.

    1972-01-01

    Polystyrene coating is applied to holographic storage tube substrate via glow discharge polymerization in an inert environment. After deposition of styrene coating, antimony and then cesium are added to produce photoemissive layer. Technique is utilized in preparing perfectly organized polymeric films useful as single-crystal membranes.

  18. Interlaboratory comparison of thin section epoxy impregnation procedures

    SciTech Connect

    Wilson, M.D.; Byrnes, A.P.

    1987-05-01

    Evidence of the ineffective blue-dye epoxy impregnation is encountered all too commonly in thin sections. A study involving ceramic disks was conducted to compare the efficiencies of a variety of epoxy impregnation procedures used by major laboratories. Disks were sent to five commercial and four major oil company thin section laboratories which then impregnated the disks and returned them for analysis. Porcelain disks were used because of their high degree of uniformity, white color, rocklike composition and pore geometry, uniform pore size, and high pore connectivity. Impregnation efficiency was determined by calculating the pore volume invaded using helium porosimetry and by determining the areas and distances of invasion based on extent of blue-dye invasion in cross-sectional cuts through the disks. Techniques which proved very highly effective are vacuum or vacuum/pressure impregnation in which the epoxy was added to the sample container subsequent to evacuation. Relatively ineffective are vacuum techniques, at room or elevated temperatures, where the sample is submerged in epoxy prior to evacuation. The key to effective impregnation is to remove air from the sample before it is covered by epoxy. Factors which have little or no influence on the effectiveness of impregnation include type of blue dye, epoxy type, and presence of fluorescent dye. High-quality thin sections can be prepared using less-effective techniques if care is taken to prepare them from the outer edge of the impregnated sample.

  19. Investigation of the effects of cobalt ions on epoxy properties

    NASA Technical Reports Server (NTRS)

    Singh, J. J.; Stoakley, D. M.

    1986-01-01

    The effects of Co(acac)sub x complexes on MY-720 epoxy properties have been investigated. It appears that Co2(+) ions form antibonding or nonbonding orbitals which increase the free volume and also reduce the cohesiveness of the host epoxy. The effects of Co2(+) ions, on the other hand, seem to result in increased Cohesiveness of the epoxy. The experimental values of magnetic moments of both types of ions in MY-720 suggest that the orbital momentum contributions of the (3d) electrons are partially conserved, though the effect is more pronounced for Co2(+) ions. The coordination environment of the cobalt ions in the host epoxy does not appear to be uniquely defined. These results indicate that the effects of metal ions on resin properties cannot be easily predicted on the basis of ligand field theory argument alone. Complex interactions between metal ions and host epoxy molecular structure suggest the desirability of parallel experimental investigations of electronic, magnetic, and mechanical properties of metal ion-containing epoxy samples for comparison with theory.

  20. Effect of carbon nanotube addition on the wear behavior of basalt/epoxy woven composites.

    PubMed

    Kim, M T; Rhee, K Y; Lee, B H; Kim, C J

    2013-08-01

    The effect of acid-treated carbon nanotube (CNT) addition on the wear and dynamic mechanical thermal properties of basalt/epoxy woven composites was investigated in this study. Basalt/CNT/epoxy composites were fabricated by impregnating woven basalt fibers into epoxy resin mixed with 1 wt% CNTs which were acid-treated. Wear and DMA (dynamic mechanical analyzer) tests were performed on basalt/epoxy composites and basalt/CNT/epoxy composites. The results showed that the addition of the acid-treated CNTs improved the wear properties of basalt/epoxy woven composites. Specifically, the friction coefficient of the basalt/epoxy composite was stabilized in the range of 0.5-0.6 while it fell in the range of 0.3-0.4 for basalt/CNT/epoxy composites. The wear volume loss of the basalt/CNT/epoxy composites was approximately 68% lower than that of the basalt/epoxy composites. The results also showed that the glass transition temperature of basalt/CNT/epoxy composites was higher than that of basalt/epoxy composites. The improvement of wear properties of basalt/epoxy composites by the addition of acid-treated CNTs was caused by the homogeneous load transfer between basalt fibers and epoxy matrix due to the reinforcement of CNTs.

  1. The use of polyimide-modified aluminum nitride fillers in AlN@PI/Epoxy composites with enhanced thermal conductivity for electronic encapsulation

    NASA Astrophysics Data System (ADS)

    Zhou, Yongcun; Yao, Yagang; Chen, Chia-Yun; Moon, Kyoungsik; Wang, Hong; Wong, Ching-Ping

    2014-04-01

    Polymer modified fillers in composites has attracted the attention of numerous researchers. These fillers are composed of core-shell structures that exhibit enhanced physical and chemical properties that are associated with shell surface control and encapsulated core materials. In this study, we have described an apt method to prepare polyimide (PI)-modified aluminum nitride (AlN) fillers, AlN@PI. These fillers are used for electronic encapsulation in high performance polymer composites. Compared with that of untreated AlN composite, these AlN@PI/epoxy composites exhibit better thermal and dielectric properties. At 40 wt% of filler loading, the highest thermal conductivity of AlN@PI/epoxy composite reached 2.03 W/mK. In this way, the thermal conductivity is approximately enhanced by 10.6 times than that of the used epoxy matrix. The experimental results exhibiting the thermal conductivity of AlN@PI/epoxy composites were in good agreement with the values calculated from the parallel conduction model. This research work describes an effective pathway that modifies the surface of fillers with polymer coating. Furthermore, this novel technique improves the thermal and dielectric properties of fillers and these can be used extensively for electronic packaging applications.

  2. The use of polyimide-modified aluminum nitride fillers in AlN@PI/epoxy composites with enhanced thermal conductivity for electronic encapsulation.

    PubMed

    Zhou, Yongcun; Yao, Yagang; Chen, Chia-Yun; Moon, Kyoungsik; Wang, Hong; Wong, Ching-Ping

    2014-04-24

    Polymer modified fillers in composites has attracted the attention of numerous researchers. These fillers are composed of core-shell structures that exhibit enhanced physical and chemical properties that are associated with shell surface control and encapsulated core materials. In this study, we have described an apt method to prepare polyimide (PI)-modified aluminum nitride (AlN) fillers, AlN@PI. These fillers are used for electronic encapsulation in high performance polymer composites. Compared with that of untreated AlN composite, these AlN@PI/epoxy composites exhibit better thermal and dielectric properties. At 40 wt% of filler loading, the highest thermal conductivity of AlN@PI/epoxy composite reached 2.03 W/mK. In this way, the thermal conductivity is approximately enhanced by 10.6 times than that of the used epoxy matrix. The experimental results exhibiting the thermal conductivity of AlN@PI/epoxy composites were in good agreement with the values calculated from the parallel conduction model. This research work describes an effective pathway that modifies the surface of fillers with polymer coating. Furthermore, this novel technique improves the thermal and dielectric properties of fillers and these can be used extensively for electronic packaging applications.

  3. Regulatory Aspects of Coatings

    Technology Transfer Automated Retrieval System (TEKTRAN)

    This chapter gives a history of the development and uses of edible coating regulations, detailed chapters on coating caracteristics, determination of coating properties, methods for making coatings, and discription of coating film formers (polysaccharieds, lipids, resins, proteins). The chapter also...

  4. Viscoelastic properties of graphene-based epoxy resins

    NASA Astrophysics Data System (ADS)

    Nobile, Maria Rossella; Fierro, Annalisa; Rosolia, Salvatore; Raimondo, Marialuigia; Lafdi, Khalid; Guadagno, Liberata

    2015-12-01

    In this paper the viscoelastic properties of an epoxy resin filled with graphene-based nanoparticles have been investigated in the liquid state, before curing, by means of a rotational rheometer equipped with a parallel plate geometry. Exfoliated graphite was prepared using traditional acid intercalation followed by a sudden treatment at high temperature (900°C). The percentage of exfoliated graphite was found to be 56%. The epoxy matrix was prepared by mixing a tetrafunctional precursor with a reactive diluent which produces a significant decrease in the viscosity of the epoxy precursor so that the dispersion step of nanofillers in the matrix can easily occur. The hardener agent, the 4,4-diaminodiphenyl sulfone (DDS), was added at a stoichiometric concentration with respect to all the epoxy rings. The inclusion of the partially exfoliated graphite (pEG) in the formulated epoxy mixture significantly modifies the rheological behaviour of the mixture itself. The epoxy mixture, indeed, shows a Newtonian behaviour while, at 3 wt % pEG content, the complex viscosity of the nanocomposite clearly shows a shear thinning behaviour with η* values much higher at the lower frequencies. The increase in complex viscosity with the increasing of the partially exfoliated graphite content was mostly caused by a dramatic increase in the storage modulus. All the graphene-based epoxy mixtures were cured by a two-stage curing cycles: a first isothermal stage was carried out at the lower temperature of 125°C for 1 hour while the second isothermal stage was performed at the higher temperature of 200°C for 3 hours. The mechanical properties of the cured nanocomposites show high values in the storage modulus and glass transition temperature.

  5. Surface modification of aramid fibers by bio-inspired poly(dopamine) and epoxy functionalized silane grafting.

    PubMed

    Sa, Rina; Yan, Yan; Wei, Zhenhai; Zhang, Liqun; Wang, Wencai; Tian, Ming

    2014-12-10

    A novel biomimetic surface modification method for meta-aramid (MPIA) fibers and the improvement on adhesion with rubber matrix was demonstrated. Inspired by the composition of adhesive proteins in mussels, we used dopamine (DOPA) self-polymerization to form thin, surface-adherent poly(dopamine) (PDA) films onto the surface of MPIA fibers simply by immersing MPIA fibers in a dopamine solution at room temperature. An epoxy functionalized silane (KH560) grafting was then carried out on the surface of the poly(dopamine)-coated MPIA, either by a "one-step" or "two-step" method, to introduce an epoxy group onto the MPIA fiber surface. The surface composition and microstructure of the modified MPIA was characterized by X-ray photoelectron spectroscopy (XPS), attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). The results indicated successful grafting of KH560 on the PDA-coated MPIA surface. A single-fiber pull-out test was applied to evaluate the adhesion of MPIA fibers with the rubber matrix. Compared with the untreated MPIA fibers, the adhesion strength between the modified MPIA fibers by "one step" method with rubber matrix has an increase of 62.5%.

  6. Surface modification of aramid fibers by bio-inspired poly(dopamine) and epoxy functionalized silane grafting.

    PubMed

    Sa, Rina; Yan, Yan; Wei, Zhenhai; Zhang, Liqun; Wang, Wencai; Tian, Ming

    2014-12-10

    A novel biomimetic surface modification method for meta-aramid (MPIA) fibers and the improvement on adhesion with rubber matrix was demonstrated. Inspired by the composition of adhesive proteins in mussels, we used dopamine (DOPA) self-polymerization to form thin, surface-adherent poly(dopamine) (PDA) films onto the surface of MPIA fibers simply by immersing MPIA fibers in a dopamine solution at room temperature. An epoxy functionalized silane (KH560) grafting was then carried out on the surface of the poly(dopamine)-coated MPIA, either by a "one-step" or "two-step" method, to introduce an epoxy group onto the MPIA fiber surface. The surface composition and microstructure of the modified MPIA was characterized by X-ray photoelectron spectroscopy (XPS), attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). The results indicated successful grafting of KH560 on the PDA-coated MPIA surface. A single-fiber pull-out test was applied to evaluate the adhesion of MPIA fibers with the rubber matrix. Compared with the untreated MPIA fibers, the adhesion strength between the modified MPIA fibers by "one step" method with rubber matrix has an increase of 62.5%. PMID:25401775

  7. Protective coatings for composite tubes in space applications

    NASA Technical Reports Server (NTRS)

    Dursch, Harry W.; Hendricks, Carl L.

    1987-01-01

    Protective coatings for graphite/epoxy (Gr/Ep) tubular structures for a Manned Space Station truss structure were evaluated. The success of the composite tube truss structure depends on its stability to long-term exposure to the Low Earth Orbit (LEO) environment with particular emphasis placed on atomic oxygen. Concepts for protectively coating Gr/Ep tubes include use of inorganic coated metal foils and electroplating. These coatings were applied to Gr/Ep tubes and then subjected to simulated LEO environmnet to evaluate survivability of coatings and coated tubes. Evaluation included: atomic oxygen resistance, changes in optical properties and adhesion, abrasion resistancem surface preparation required, coating uniformity, and formation of microcracks in the Gr/Ep tubes caused by thermal cycling. Program results demonstrated that both phosphoric and chromic acid anodized Al foil provided excellent adhesion to Gr/Ep tubes and exhibited stable optical properties when subjected to simulated LEO environment. The SiO2/Al coatings speuttered onto Al foils also resulted in an excellent protective coating. Electroplated Ni exhibited unaccepatble adhesion loss to Gr/Ep tubes during atomic oxygen exposure.

  8. Protective Coating

    NASA Technical Reports Server (NTRS)

    1984-01-01

    Inorganic Coatings, Inc.'s K-Zinc 531 protective coating is water-based non-toxic, non-flammable and has no organic emissions. High ratio silicate formula bonds to steel, and in 30 minutes, creates a very hard ceramic finish with superior adhesion and abrasion resistance. Improved technology allows application over a minimal commercial sandblast, fast drying in high humidity conditions and compatibility with both solvent and water-based topcoats. Coating is easy to apply and provides long term protection with a single application. Zinc rich coating with water-based potassium silicate binder offers cost advantages in materials, labor hours per application, and fewer applications over a given time span.

  9. Degradation and failure characteristics of NPP containment protective coating systems

    SciTech Connect

    Sindelar, R.L.

    2000-03-30

    A research program to investigate the performance and potential for failure of Service Level 1 coating systems used in nuclear power plant containment is in progress. The research activities are aligned to address phenomena important to cause failure as identified by the industry coatings expert panel. The period of interest for performance covers the time from application of the coating through 40 years of service, followed by a medium-to-large break loss-of-coolant accident scenario, which is a design basis accident (DBA) scenario. The interactive program elements are discussed in this report and the application of these elements to the System 5 coating system (polyamide epoxy primer, carbon steel substrate) is used to evaluate performance.

  10. Platelet composite coatings for tin whisker mitigation

    DOE PAGES

    Rohwer, Lauren E. S.; Martin, James E.

    2015-09-14

    In this study, reliable methods for tin whisker mitigation are needed for applications that utilize tin-plated commercial components. Tin can grow whiskers that can lead to electrical shorting, possibly causing critical systems to fail catastrophically. The mechanisms of tin whisker growth are unclear and this makes prediction of the lifetimes of critical components uncertain. The development of robust methods for tin whisker mitigation is currently the best approach to eliminating the risk of shorting. Current mitigation methods are based on unfilled polymer coatings that are not impenetrable to tin whiskers. In this paper we report tin whisker mitigation results formore » several filled polymer coatings. The whisker-penetration resistance of the coatings was evaluated at elevated temperature and high humidity and under temperature cycling conditions. The composite coatings comprised Ni and MgF2-coated Al/Ni/Al platelets in epoxy resin or silicone rubber. In addition to improved whisker mitigation, these platelet composites have enhanced thermal conductivity and dielectric constant compared with unfilled polymers.« less

  11. Platelet composite coatings for tin whisker mitigation

    SciTech Connect

    Rohwer, Lauren E. S.; Martin, James E.

    2015-09-14

    In this study, reliable methods for tin whisker mitigation are needed for applications that utilize tin-plated commercial components. Tin can grow whiskers that can lead to electrical shorting, possibly causing critical systems to fail catastrophically. The mechanisms of tin whisker growth are unclear and this makes prediction of the lifetimes of critical components uncertain. The development of robust methods for tin whisker mitigation is currently the best approach to eliminating the risk of shorting. Current mitigation methods are based on unfilled polymer coatings that are not impenetrable to tin whiskers. In this paper we report tin whisker mitigation results for several filled polymer coatings. The whisker-penetration resistance of the coatings was evaluated at elevated temperature and high humidity and under temperature cycling conditions. The composite coatings comprised Ni and MgF2-coated Al/Ni/Al platelets in epoxy resin or silicone rubber. In addition to improved whisker mitigation, these platelet composites have enhanced thermal conductivity and dielectric constant compared with unfilled polymers.

  12. Platelet Composite Coatings for Tin Whisker Mitigation

    NASA Astrophysics Data System (ADS)

    Rohwer, Lauren E. S.; Martin, James E.

    2015-11-01

    Reliable methods for tin whisker mitigation are needed for applications that utilize tin-plated commercial components. Tin can grow whiskers that can lead to electrical shorting, possibly causing critical systems to fail catastrophically. The mechanisms of tin whisker growth are unclear and this makes prediction of the lifetimes of critical components uncertain. The development of robust methods for tin whisker mitigation is currently the best approach to eliminating the risk of shorting. Current mitigation methods are based on unfilled polymer coatings that are not impenetrable to tin whiskers. In this paper we report tin whisker mitigation results for several filled polymer coatings. The whisker-penetration resistance of the coatings was evaluated at elevated temperature and high humidity and under temperature cycling conditions. The composite coatings comprised Ni and MgF2-coated Al/Ni/Al platelets in epoxy resin or silicone rubber. In addition to improved whisker mitigation, these platelet composites have enhanced thermal conductivity and dielectric constant compared with unfilled polymers.

  13. Composite Bombcase Program: Static tests on Kevlar/epoxy and graphite/epoxy plates and rings

    SciTech Connect

    Guess, T.R.

    1986-10-01

    An experimental study supporting the Composite Bombcase Program is described. The purpose of the study was to generate mechanical properties and structural response data on composite plates and cylinders. This data base is now available to assist in the evaluation of composite materials for bombcase applications. Two composites, Kevlar 49/epoxy and IM6 graphite/epoxy, were chosen for testing. The mechanical properties from flat unidirectional specimens were used to predict the elastic response of thick quasi-isotropic laminates in four-point bending and the elastic response of 18.0 inch diameter quasi-isotropic rings to diametral compressive loading. Good agreement between theoretical and experimental values of elastic response was obtained for both geometries. Load-deflection and load-strain curves in the elastic, post-yield, and failure regions were obtained for composite and aluminum rings. Delamination between plies was the principal failure mode in the QI composite plate and ring specimens. Even with many delaminations at large deflections, composite rings continued to carry load and retain some structural integrity.

  14. Galvanic coupling between D6AC steel, 6061-T6 aluminum, Inconel 718 and graphite-epoxy composite material: Corrosion occurrence and prevention

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Higgins, R. H.

    1983-01-01

    The effects of galvanic coupling between D6AC steel, 6061-T6 aluminum, Inconel 718, and graphite-epoxy composite material (G/E) in 3.5% NaCl were studied. Measurements of corrosion potentials, galvanic currents and corrosion rates of the bare metals using weight-loss methods served to establish the need for corrosion protection in cases where D6AC steel and 6061-T6 aluminum are galvanically coupled to G/E in salt water while Inconel 718 was shown to be compatible with G/E. Six tests were made to study corrosion protective methods for eliminating galvanic corrosion in the cases of D6AC steel and 6061-T6 aluminum coupled to G/E. These results indicate that, when the G/E is completely coated with paint or a paint/polyurethane resin combination, satisfactory protection of the D6AC steel is achieved with either a coat of zinc-rich primer or a primer/topcoat combination. Likewise, satisfactory corrosion protection of the aluminum is achieved by coating it with an epoxy coating system.

  15. Toughening Mechanisms in Silica-Filled Epoxy Nanocomposites

    NASA Astrophysics Data System (ADS)

    Patel, Binay S.

    Epoxies are widely used as underfill resins throughout the microelectronics industry to mechanically couple and protect various components of flip-chip assemblies. Generally rigid materials largely surround underfill resins. Improving the mechanical and thermal properties of epoxy resins to better match those of their rigid counterparts can help extend the service lifetime of flip-chip assemblies. Recently, researchers have demonstrated that silica nanoparticles are effective toughening agents for lightly-crosslinked epoxies. Improvements in the fracture toughness of silica-filled epoxy nanocomposites have primarily been attributed to two toughening mechanisms: particle debonding with subsequent void growth and matrix shear banding. Various attempts have been made to model the contribution of these toughening mechanisms to the overall fracture energy observed in silica-filled epoxy nanocomposites. However, disparities still exist between experimental and modeled fracture energy results. In this dissertation, the thermal, rheological and mechanical behavior of eight different types of silica-filled epoxy nanocomposites was investigated. Each nanocomposite consisted of up to 10 vol% of silica nanoparticles with particle sizes ranging from 20 nm to 200 nm, with a variety of surface treatments and particle structures. Fractographical analysis was conducted with new experimental approaches in order to accurately identify morphological evidence for each proposed toughening mechanism. Overall, three major insights into the fracture behavior of real world silica-filled epoxy nanocomposites were established. First, microcracking was observed as an essential toughening mechanism in silica-filled epoxy nanocomposites. Microcracking was observed on the surface and subsurface of fractured samples in each type of silica-filled epoxy nanocomposite. The additional toughening contribution of microcracking to overall fracture energy yielded excellent agreement between experimental

  16. Modification of epoxy resin, silicon and glass surfaces with alkyl- or fluoroalkylsilanes for hydrophobic properties

    NASA Astrophysics Data System (ADS)

    Marczak, Jacek; Kargol, Marta; Psarski, Maciej; Celichowski, Grzegorz

    2016-09-01

    Preparation of superhydrophobic materials inspired by nature has attracted a great scientific interest in recent decades. Some of these materials have hierarchical lotus-like structures, i.e. micro- and nano-objects coated by hydrophobic compounds. A major challenge of applying the superhydrophobic surfaces for the self-cleaning coatings preparation is their improved efficiency in varying atmospheric conditions, e.g. UV light. The objective of this research work was to investigate the effect of the different chemical structure and the surface free energy on the hydrophobic and tribological properties of the alkylsilanes and fluoroalkylsilanes deposited on silicon wafers, glass slides and epoxy resin. Tribological and hydrophobic properties of the modified surfaces were correlated with their chemical structures. Chemical structures of the deposited materials were examined by using Fourier transform infrared (FT-IR) spectroscopy and hydrophobic properties were investigated by water contact angle (WCA) and surface free energy (SFE) measurements. The modified surfaces exhibited water contact angles of above 100° for the selected modifiers. It was noticed that the replacement of hydrogen atoms by fluorine atoms in alkyl chain caused an increase in the water contact angle values and a decrease in friction coefficients. The obtained results showed that the carbon chain length of a modifier and its chemical structure can strongly affect the hydrophobic and tribological properties of the modified surfaces. The highest values of WCA, lowest values of SFE and coefficient of friction were obtained for samples covered by fluorinated compounds. Moreover, some preliminary aging test was performed to give an insight into the effectiveness of deposited alkylsilanes and fluoroalkylsilanes coatings. After accelerated UV exposure, no significant changes in the chemical structure, hydrophobic and tribological properties of the modified surfaces were noticed. The samples degradation

  17. Underwater Coatings Testing for INEEL Fuel Basin Applications

    SciTech Connect

    Julia L. Tripp

    2004-01-01

    The Idaho National Engineering and Environmental Laboratory (INEEL) is deactivating several fuel storage basins. Airborne contamination is a concern when the sides of the basins are exposed and allowed to dry during water removal. One way of controlling this airborne contamination is to fix the contamination in place while the pool walls are still submerged. There are many underwater coatings available on the market that are used in marine, naval and other applications. A series of tests were run to determine whether the candidate underwater fixatives are easily applied and adhere well to the substrates (pool wall materials) found in INEEL fuel pools. The four pools considered included (1) Test Area North (TAN-607) with epoxy painted concrete walls; (2) Idaho Nuclear Technology and Engineering Center (INTEC) (CPP-603) with bare concrete walls; (3) Materials Test Reactor (MTR) Canal with stainless steel lined concrete walls; and (4) Power Burst Facility (PBF-620) with stainless steel lined concrete walls on the bottom and epoxy painted carbon steel lined walls on the upper portions. Therefore, the four materials chosen for testing included bare concrete, epoxy painted concrete, epoxy painted carbon steel, and stainless steel. The typical water temperature of the pools varies from 55 F to 80 F dependent on the pool and the season. These tests were done at room temperature.

  18. New thermal and microbial resistant metal-containing epoxy polymers.

    PubMed

    Ahamad, Tansir; Alshehri, Saad M

    2010-01-01

    A series of metal-containing epoxy polymers have been synthesized by the condensation of epichlorohydrin (1-chloro-2,3-epoxy propane) with Schiff base metal complexes in alkaline medium. Schiff base was initially prepared by the reaction of 2,6 dihydroxy 1-napthaldehyde and o-phenylenediamine in 1 : 2 molar ratio and then with metal acetate. All the synthesized compounds were characterized by elemental, spectral, and thermal analysis. The physicochemical properties, viz., epoxy value, hydroxyl content, and chlorine content [mol/100 g] were measured by standard procedures. The antimicrobial activities of these metal-containing epoxy polymers were carried out by using minimum inhibitory concentration (MIC) and minimum bactericidal concentration (MBC) methods against S. aureus, B. subtilis (Gram-positive bacteria), and E. coli, P. aeruginosa (Gram-negative bacteria). It was found that the ECu(II) showed higher antibacterial activity than other metal-chelated epoxy resin while EMn(II) exhibited reduced antibacterial activity against all bacteria. PMID:20689716

  19. Dynamic Mechanical Behavior of Nickel-Aluminum Reinforced Epoxy Composites

    NASA Astrophysics Data System (ADS)

    Martin, Morgana; Hanagud, Sathyanaraya; Thadhani, Naresh

    2005-07-01

    Epoxy-based composites reinforced with a mixture of micron-sized Ni and micron or nano-sized Al powders were fabricated as bulk materials by cast/curing. The structural/mechanical behavior of these materials was evaluated using elastic and plastic property measurements via static and dynamic compression tests performed on rod shaped samples. Reverse Taylor anvil-on-rod impact tests combined with velocity interferometry gave qualitative and quantitative information about the transient deformation and failure response of the composites. The material containing 20wt% epoxy and nano-sized Al powder showed the most superior mechanical properties in terms of elastic modulus, and static and dynamic compressive strength, and strain before fracture, as compared to the other reinforced cast materials. The results illustrate that nano-sized Al particles provide significant enhancement to strength of epoxy composites by dispersing in the epoxy and generating a nano-Al containing epoxy matrix with embedded Ni particles. Funding for this research was provided by AFOSR/MURI Grant No. F49620-02-1-0382.

  20. Electron beam curing of epoxy resins by cationic polymerization

    SciTech Connect

    Janke, C.J.; Dorsey, G.F.; Havens, S.J.; Lopata, V.J.

    1995-10-01

    Preliminary investigations have determined that conventional epoxy resins can be cured at selectable temperatures with high glass transition temperatures (essentially the same as with thermal curing), while still exhibiting equivalent or comparable mechanical properties. A cationic photoinitiator at a concentration of 1--3 parts per hundred of the epoxy resin is required for this process. Gamma cell screening of cationic photoinitiators with bisphenol A, bisphenol F, and cycloaliphatic epoxies demonstrated that diaryliodonium salts of weakly nucleophilic anions such as hexafluoroantimonate are most effective. Diaryliodonium salts were also found to be most effective initiators for the cationic polymerization of epoxy resins when a high energy/power electron beam accelerator was used as the source of ionizing radiation. For example Dow Tactix 123 (bisphenol A epoxy) containing 3 phr (4-octyloxyphenyl)phenyliodonium hexafluoroantimonate was irradiated at a total dosage of 100 kGy. Glass transition temperature (tan delta) of the cured material as determined by dynamic mechanical analysis was 182 C as compared to 165 C thermally cured material.

  1. Fiber-Reinforced Reactive Nano-Epoxy Composites

    NASA Technical Reports Server (NTRS)

    Zhong, Wei-Hong

    2011-01-01

    An ultra-high-molecular-weight polyethylene/ matrix interface based on the fabrication of a reactive nano-epoxy matrix with lower surface energy has been improved. Enhanced mechanical properties versus pure epoxy on a three-point bend test include: strength (25 percent), modulus (20 percent), and toughness (30 percent). Increased thermal properties include higher Tg (glass transition temperature) and stable CTE (coefficient of thermal expansion). Improved processability for manufacturing composites includes faster wetting rates on macro-fiber surfaces, lower viscosity, better resin infusion rates, and improved rheological properties. Improved interfacial adhesion properties with Spectra fibers by pullout tests include initial debonding force of 35 percent, a maximum pullout force of 25 percent, and energy to debond at 65 percent. Improved mechanical properties of Spectra fiber composites (tensile) aging resistance properties include hygrothermal effects. With this innovation, high-performance composites have been created, including carbon fibers/nano-epoxy, glass fibers/nano-epoxy, aramid fibers/ nano-epoxy, and ultra-high-molecularweight polyethylene fiber (UHMWPE).

  2. High-performance fiber/epoxy composite pressure vessels

    NASA Technical Reports Server (NTRS)

    Chiao, T. T.; Hamstad, M. A.; Jessop, E. S.; Toland, R. H.

    1978-01-01

    Activities described include: (1) determining the applicability of an ultrahigh-strength graphite fiber to composite pressure vessels; (2) defining the fatigue performance of thin-titanium-lined, high-strength graphite/epoxy pressure vessel; (3) selecting epoxy resin systems suitable for filament winding; (4) studying the fatigue life potential of Kevlar 49/epoxy pressure vessels; and (5) developing polymer liners for composite pressure vessels. Kevlar 49/epoxy and graphite fiber/epoxy pressure vessels, 10.2 cm in diameter, some with aluminum liners and some with alternation layers of rubber and polymer were fabricated. To determine liner performance, vessels were subjected to gas permeation tests, fatigue cycling, and burst tests, measuring composite performance, fatigue life, and leak rates. Both the metal and the rubber/polymer liner performed well. Proportionately larger pressure vessels (20.3 and 38 cm in diameter) were made and subjected to the same tests. In these larger vessels, line leakage problems with both liners developed the causes of the leaks were identified and some solutions to such liner problems are recommended.

  3. New Thermal and Microbial Resistant Metal-Containing Epoxy Polymers

    PubMed Central

    Ahamad, Tansir; Alshehri, Saad M.

    2010-01-01

    A series of metal-containing epoxy polymers have been synthesized by the condensation of epichlorohydrin (1-chloro-2,3-epoxy propane) with Schiff base metal complexes in alkaline medium. Schiff base was initially prepared by the reaction of 2,6 dihydroxy 1-napthaldehyde and o-phenylenediamine in 1  :  2 molar ratio and then with metal acetate. All the synthesized compounds were characterized by elemental, spectral, and thermal analysis. The physicochemical properties, viz., epoxy value, hydroxyl content, and chlorine content [mol/100 g] were measured by standard procedures. The antimicrobial activities of these metal-containing epoxy polymers were carried out by using minimum inhibitory concentration (MIC) and minimum bactericidal concentration (MBC) methods against S. aureus, B. subtilis (Gram-positive bacteria), and E. coli, P. aeruginosa (Gram-negative bacteria). It was found that the ECu(II) showed higher antibacterial activity than other metal-chelated epoxy resin while EMn(II) exhibited reduced antibacterial activity against all bacteria. PMID:20689716

  4. Measurement of tritium penetration through concrete material covered by various paints coating

    SciTech Connect

    Edao, Y.; Kawamura, Y.; Kurata, R.; Hayashi, T.; Yamanishi, T.; Fukada, S.; Takeishi, T.

    2015-03-15

    The present study aims at obtaining fundamental data on tritium migration in porous materials, which include soaking effect, interaction between tritium and cement paste coated with paints and transient tritium sorption in porous cement. The amounts of tritium penetrated into or released from cement paste with epoxy and urethane paint coatings were measured. The tritium penetration amounts were increased with the HTO (tritiated water) exposure time. Time to achieve a saturated value of tritium sorption was more than 60 days for cement paste coated with epoxy paint and with urethane paint, while that for cement paste without any paint coating took 2 days to achieve it. The effect of tritium permeation reduction by the epoxy paint was higher than that of the urethane. Although their paint coatings were effective for reduction of tritium penetration through the cement paste which was exposed to HTO for a short period, it was found that the amount of tritium trapped in the paints became large for a long period. Tritium penetration rates were estimated by an analysis of one-dimensional diffusion in the axial direction of a thickness of a sample. Obtained data were helpful for evaluation of tritium contamination and decontamination. (authors)

  5. Statistical analysis of Kevlar 49/epoxy composite stress-rupture data

    SciTech Connect

    Glaser, R.E.

    1983-09-01

    Statistical analyses are presented for LLNL stress-rupture data sets involving kevlar 49/epoxy strands and NASA Kevlar 49/epoxy spherical pressure vessels subjected to sustained loading. Raw data, summarized inferences, and figures are included.

  6. Toughened epoxy resins: Preformed particles as tougheners for adhesives and matrices

    SciTech Connect

    Riew, C.K.; Siebert, A.R.; Smith, R.W.

    1996-12-31

    Free-flowing,preformed,rigid,multilayer acrylic core-shell polymers were used to enhance the toughness of epoxy resins. The glass transition temperatures of the cured epoxys were over 190 degrees centigrade.

  7. Viscoelasticity of Epoxy nano-composites

    NASA Astrophysics Data System (ADS)

    Ahuja, Suresh

    2013-03-01

    Nanocomposites have been modeled in a multiscale covering from molecular scale (e.g., molecular dynamics, Monte Carlo), microscale (e.g., Brownian dynamics, dissipative particle dynamics, lattice Boltzmann, time-dependent Ginzburg-Landau method, dynamic density functional theory method) to mesoscale and macroscale (e.g., micromechanics, equivalent-continuum and self-similar approaches, finite element method) The presence of layered silicates in nonaqueous polymers changes the viscoelastic behavior of the unfilled matrix from liquid-like to solid-like because of the formation of a three-dimensional percolating network of exfoliated or intercalated stacks. This gel-like behavior is a direct consequence of the highly anisotropic nature of the nanoclays which prevents their free rotation and the dissipation of stress. Particle to particle interactions is the dominant mechanism in fumed silica nanocomposites whereas particle to polymer interaction is the dominant one in colloidal silica nanocomposites at identical filler concentrations. These interactions are balanced in each nanocomposite systems by the silica surface treatments (chain grafting, silane modification) and the molecular weight of the matrix. Two different types of nanocomposite structures exist namely, intercalated nanocomposites where the polymer chains are sandwiched between silicate layers and exfoliated nanocomposites where the layers can be considered individually but remain more or less dispersed in the polymer matrix. Yield stress from Carreau-Yasuda model has been correlated to exfoliation. Also, equilibrium modulus and zero shear rate viscosity has been used to analyze percolation threshold and sol-gel transition. Nano clays organically functionalized were mixed with Epoxy in a high shear mixer.

  8. Curing of epoxy matrix composite in stratosphere

    NASA Astrophysics Data System (ADS)

    Kondyurin, Alexey; Kondyurina, Irina; Bilek, Marcela

    Large structures for habitats, greenhouses, space bases, space factories are needed for next stage of space exploitation. A new approach enabling large-size constructions in space relies on the use of the polymerization technology of fiber-filled composites with a curable polymer matrix applied in the free space environment. The polymerisation process is proposed for the material exposed to high vacuum, dramatic temperature changes, space plasma, sun irradiation and atomic oxygen (in low Earth orbit), micrometeorite fluence, electric charging and microgravitation. The stratospheric flight experiments are directed to an investigation of the curing polymer matrix under the stratospheric conditions on. The unique combination of low atmospheric pressure, high intensity UV radiation including short wavelength UV and diurnal temperature variations associated with solar irradiation strongly influences the chemical processes in polymeric materials. The first flight experiment with uncured composites was a part of the NASA scientific balloon flight program realised at the NASA stratospheric balloon station in Alice Springs, Australia. A flight cassette installed on payload was lifted with a “zero-pressure” stratospheric balloon filled with Helium. Columbia Scientific Balloon Facility (CSBF) provided the launch, flight telemetry and landing of the balloon and payload. A cassette of uncured composite materials with an epoxy resin matrix was exposed 3 days in the stratosphere (40 km altitude). The second flight experiment was realised in South Australia in 2012, when the cassette was exposed in 27 km altitude. An analysis of the chemical structure of the composites showed, that the space irradiations are responsible for crosslinking of the uncured polymers exposed in the stratosphere. The first prepreg in the world was cured successfully in stratosphere. The investigations were supported by Alexander von Humboldt Foundation, NASA and RFBR (12-08-00970) grants.

  9. Dual cure solventless coating process

    SciTech Connect

    DeVoe, R.J.; Palazzotto, M.C.; Chambers, W.L.; Brown-Wensley, K.A.; Holmes, G.L.; Keipert, S.J.; Mathis, M.D.; McCormick, F.B.; Spurgeon, K.M.; Williams, J.W.

    1992-02-01

    The objective is to determine the feasibility of using the Dual Cure Photocatalyst technology for reduction of gaseous waste emissions through the minimization of coating solvent use. This is to be accomplished by developing a photocuring technology that would allow the use of solvent free (100% solids) formulations while preserving or improving upon the performance of conventional solvent based materials. Four Dual Cure Photocatalyst systems and one conventional catalyst system were investigated for use in curing combinations of epoxies with acrylates and acrylates with polyurethane precursors (polyol/polyisocyanate mixtures). Photocatalyst screening results showed that Dual Cure Photocatalyst Systems based upon cationic organometallic compounds alone or in combination with free radical photoinitiators or oxidants provide significantly better processing performance than systems based upon conventional catalysts or neutral organometallic compounds in combination with oxidants. Mechanical testing of materials prepared with the five catalyst systems showed that: (1) Dual Cure compositions can produce materials with better properties than the component parts and (2) Compositions cured with Dual Cure Photocatalysts produce materials superior to those cured with conventional catalyst systems in a number of cases. Cost, economic and energy analyses are presented based upon laboratory scale coating and curing studies.

  10. Protecting steel in concrete in the Persian Gulf

    SciTech Connect

    Matta, Z.G. )

    1994-06-01

    The climate and geomorphology of the Persian Gulf make it one of the world's most severe environments for reinforced concrete. The concrete mix ingredients are usually contaminated with chloride, and the environment around reinforced concrete structures also contains salts, both under- and above-ground. Prevailing high temperatures also promote rapid rates of corrosion. Fusion-bonded epoxy-coated rebar, polyvinyl butyral-based coated rebar, calcium nitrile corrosion-inhibiting admixture, and microsilica are reviewed as corrosion prevention measures for steel in concrete for Persian Gulf service. Detrimental effects and user-friendliness are discussed.

  11. Low-temperature mechanical properties of glass/epoxy laminates

    NASA Astrophysics Data System (ADS)

    Reed, R. P.; Madhukar, M.; Thaicharoenporn, B.; Martovetsky, N. N.

    2014-01-01

    Selected mechanical properties of glass/epoxy laminate candidates for use in the electrical turn and ground insulation of the ITER Central solenoid (CS) modules were measured. Short-beam shear and flexural tests have been conducted on various E-glass cloth weaves/epoxy laminates at 295 and 77 K. Types of glass weave include 1581, 7500, 7781, and 38050, which represent both satin and plain weaves. The epoxy, planned for use for vacuum-pressure impregnation of the CS module, consists of an anhydride-cured bisphenol F resin system. Inter-laminar shear strength, flexural elastic modulus, and flexural strength have been measured. The data indicate that these properties are dependent on the volume percent of glass. Short-beam shear strength was measured as a function of the span-to-thickness ratio for all laminates at 77 K. Comprehensive fractography was conducted to obtain the failure mode of each short-beam shear test sample.

  12. New routes to improve toughness of rubber-modified epoxies

    SciTech Connect

    Pearson, R.A.

    1995-12-31

    Significant progress has been made in modeling the toughening mechanisms in rubber-modified epoxies due to the efforts of many researchers. The result of these efforts has led to an increased awareness of the roles of rubber particle bridging, rubber particle cavitation, matrix dilation, and matrix shear banding on the enhancement of fracture toughness. However, there are still many questions regarding rubber-toughening which remain unanswered. This talk will focus on the importance and the roles of the interphase region between the epoxy matrix and the rubber particle and of the overall particle morphology on the toughness enhancement in rubber-modified epoxies. It will be demonstrated that additional toughness enhancement may be achieved by means not included in any of the toughening models proposed to date. Methods to incorporate these effects into existing toughening models will be discussed.

  13. Epoxy foams using multiple resins and curing agents

    DOEpatents

    Russick, Edward M.; Rand, Peter B.

    2000-01-01

    An epoxy foam comprising a plurality of resins, a plurality of curing agents, at least one blowing agent, at least one surfactant and optionally at least one filler and the process for making. Preferred is an epoxy foam comprising two resins of different reactivities, two curing agents, a blowing agent, a surfactant, and a filler. According to the present invention, an epoxy foam is prepared with tailorable reactivity, exotherm, and pore size by a process of admixing a plurality of resins with a plurality of curing agents, a surfactant and blowing agent, whereby a foamable mixture is formed and heating said foamable mixture at a temperature greater than the boiling temperature of the blowing agent whereby said mixture is foamed and cured.

  14. Reinforcement of Epoxies Using Single Walled Carbon Nanotubes

    NASA Astrophysics Data System (ADS)

    Krishnamoorti, Ramanan; Sharma, Jitendra; Chatterjee, Tirtha

    2008-03-01

    The reinforcement of bisphenol-A and bisphenol-F epoxies using single walled carbon nanotubes has been approached experimentally by understanding the nature of interactions between the matrices and nanotubes. Unassisted dispersions of single walled carbon nanotubes in epoxies were studied by a combination of radiation scattering (elastic small angle scattering and inelastic scattering), DSC based glass transition determination, melt rheology and solid-state mechanical testing in order to understand and correlate changes in local and global dynamics to the tailoring of composite mechanical properties. Significant changes in the glass transition temperature of the matrix can successfully account for changes in the viscoelastic properties of the epoxy dispersions for concentrations below the percolation threshold, while above the percolation threshold the network superstructure formed by the nanotubes controls the viscoelastic properties.

  15. DEGRADATION OF MAGNET EPOXY AT NSLS X-RAY RING.

    SciTech Connect

    HU,J.P.; ZHONG,Z.; HAAS,E.; HULBERT,S.; HUBBARD,R.

    2004-05-24

    Epoxy resin degradation was analyzed for NSLS X-ring magnets after two decades of 2.58-2.8 GeV continuous electron-beam operation, based on results obtained from thermoluminescent dosimeters irradiated along the NSLS ring and epoxy samples irradiated at the beamline target location. A Monte Carlo-based particle transport code, MCNP, was utilized to verify the dose from synchrotron radiation distributed along the axial- and transverse-direction in a ring model, which simulates the geometry of a ring quadrupole magnet and its central vacuum chamber downstream of the bending-magnet photon ports. The actual life expectancy of thoroughly vacuum baked-and-cured epoxy resin was estimated from radiation tests on similar polymeric materials using a radiation source developed for electrical insulation and mechanical structure studies.

  16. Radiation effects on epoxy/carbon-fiber composite

    NASA Astrophysics Data System (ADS)

    Hoffman, E. N.; Skidmore, T. E.

    2009-07-01

    Carbon fiber-reinforced bisphenol-A epoxy matrix composite was evaluated for gamma radiation resistance. The composite was exposed to total gamma doses of 0.5, 1.0, and 2.0 MGy. Irradiated and baseline samples were tested for tensile strength, hardness and evaluated using Fourier transform infra-red spectroscopy and differential scanning calorimetry for structural changes. Scanning electron microscopy was used to evaluate microstructural behavior. Mechanical testing of the composite bars revealed no apparent change in modulus, strain to failure, or fracture strength after exposures. However, testing of only the epoxy matrix revealed changes in hardness, thermal properties, and spectroscopy results with increasing gamma irradiation. The results quantify the changes in the epoxy within the composite as a result of exposure to gamma radiation at doses relevant to service.

  17. Dielectric properties of inorganic fillers filled epoxy thin film

    SciTech Connect

    Norshamira, A. Mariatti, M.

    2015-07-22

    The demand on the small size and high performance electronics has driven changes in the electronic packaging requirements from discrete capacitor to embedded capacitor. Embedded capacitor can improve electrical performance compared with discrete capacitor. This study aimed to achieve high dielectric of epoxy thin film composite that were targeted for application as embedded capacitor. In this study, inorganic fillers such as Calcium Copper Titanate (CCTO), Iron(III) Oxide (Fe{sub 2}O{sub 3}) and Titanium Dioxide (TiO{sub 2}) were loaded in epoxy system at 5 and 20vol%. Morphology and dielectric properties were investigated to identify the effect of fillers loading and types of fillers on the properties of epoxy thin film composite. Based on the study, CCTO with 20vol% loading was found to have good dielectric properties compared to other type of fillers.

  18. Multiple welding of long fiber epoxy vitrimer composites.

    PubMed

    Chabert, Erwan; Vial, Jérôme; Cauchois, Jean-Pierre; Mihaluta, Marius; Tournilhac, François

    2016-05-25

    Vitrimers appear as a new class of polymers that exhibit mechanical strength and are insoluble even at high temperatures, like thermosets, and yet, like thermoplastics, they are heat processable, recyclable and weldable. The question arises whether this welding property is maintained in composite materials made of more than 50 vol% of reinforcing fibers. In this paper, we quantitatively analyze the bond strength of epoxy vitrimer-based composite plates made by resin transfer molding and compare them to their non-vitrimer counterparts made of a standard thermoset epoxy. It is demonstrated that only epoxy vitrimer samples show substantial bond strength and the ability to be repeatedly welded thanks to the exchange reactions, which promote improved surface conformity and chemical bonding between the adherands at the joint interface. This opens the way towards joining composite parts without adhesives nor mechanical fasteners. PMID:27140663

  19. Multiple welding of long fiber epoxy vitrimer composites.

    PubMed

    Chabert, Erwan; Vial, Jérôme; Cauchois, Jean-Pierre; Mihaluta, Marius; Tournilhac, François

    2016-05-25

    Vitrimers appear as a new class of polymers that exhibit mechanical strength and are insoluble even at high temperatures, like thermosets, and yet, like thermoplastics, they are heat processable, recyclable and weldable. The question arises whether this welding property is maintained in composite materials made of more than 50 vol% of reinforcing fibers. In this paper, we quantitatively analyze the bond strength of epoxy vitrimer-based composite plates made by resin transfer molding and compare them to their non-vitrimer counterparts made of a standard thermoset epoxy. It is demonstrated that only epoxy vitrimer samples show substantial bond strength and the ability to be repeatedly welded thanks to the exchange reactions, which promote improved surface conformity and chemical bonding between the adherands at the joint interface. This opens the way towards joining composite parts without adhesives nor mechanical fasteners.

  20. Low-temperature mechanical properties of glass/epoxy laminates

    SciTech Connect

    Reed, R. P.; Madhukar, M.; Thaicharoenporn, B.; Martovetsky, N. N.

    2014-01-27

    Selected mechanical properties of glass/epoxy laminate candidates for use in the electrical turn and ground insulation of the ITER Central solenoid (CS) modules were measured. Short-beam shear and flexural tests have been conducted on various E-glass cloth weaves/epoxy laminates at 295 and 77 K. Types of glass weave include 1581, 7500, 7781, and 38050, which represent both satin and plain weaves. The epoxy, planned for use for vacuum-pressure impregnation of the CS module, consists of an anhydride-cured bisphenol F resin system. Inter-laminar shear strength, flexural elastic modulus, and flexural strength have been measured. The data indicate that these properties are dependent on the volume percent of glass. Short-beam shear strength was measured as a function of the span-to-thickness ratio for all laminates at 77 K. Comprehensive fractography was conducted to obtain the failure mode of each short-beam shear test sample.

  1. Navigation of the EPOXI Spacecraft to Comet Hartley 2

    NASA Technical Reports Server (NTRS)

    Bhaskaran, Shyam; Abrahamson, Matt; Chesley, Steven; Chung, Min-Kun; Halsell, Allen; Haw, Robert; Helfrich, Cliff; Jefferson, David; Kennedy, Brian; McElrath, Tim; Owen, William; Rush, Brian; Smith, Jonathon; Wang, Tseng-Chan; Yen, Chen-Wan

    2011-01-01

    On November 4, 2010, the EPOXI spacecraft flew by the comet Hartley 2, marking the fourth time that a NASA spacecraft successfully captured high resolution images of a cometary nucleus. EPOXI is the extended mission of the Deep Impact mission, which delivered an impactor on comet Tempel-1 on July 4, 2005. EPOXI officially started in September 2007 and eventually took over 3 years of flight time and had 3 Earth gravity assists to achieve the proper encounter conditions. In the process, the mission was redesigned to accommodate a new comet as the target and changes in the trajectory to achieve better imaging conditions at encounter. Challenges in navigation of the spacecraft included precision targeting of several Earth flybys and the comet encounter, uncertainties in determining the ephemeris of the comet relative to the spacecraft, and the high accuracy trajectory knowledge needed to image the comet during the encounter. This paper presents an overview of the navigation process used for the mission.

  2. Interfacial Strength and Physical Properties of Functionalized Graphene - Epoxy Nanocomposites

    NASA Technical Reports Server (NTRS)

    Miller, Sandi G.; Heimann, Paula; Scheiman, Daniel; Adamson, Douglas H.; Aksay, Iihan A.; Prud'homme, Robert K.

    2006-01-01

    The toughness and coefficient of thermal expansion of a series of functionalized graphene sheet - epoxy nanocomposites are investigated. Functionalized graphene sheets are produced by splitting graphite oxide into single graphene sheets through a rapid thermal expansion process. These graphene sheets contain approx. 10% oxygen due to the presence of hydroxide, epoxide, and carboxyl functional groups which assist in chemical bond formation with the epoxy matrix. Intrinsic surface functionality is used to graft alkyl amine chains on the graphene sheets, and the addition of excess hardener insures covalent bonding between the epoxide matrix and graphene sheets. Considerable improvement in the epoxy dimensional stability is obtained. An increase in nanocomposite toughness is observed in some cases.

  3. Analytical study of graphite-epoxy tube response to thermal loads

    NASA Technical Reports Server (NTRS)

    Knott, Tamara W.; Hyer, M. W.

    1988-01-01

    The thermally-induced stresses and deformations in graphite-epoxy tubes with aluminum foil bonded to both inner and outer surfaces, and to the outer surface only are computed. Tubes fabricated from three material systems, T300/934, P75s/934, and P75s/BP907, and having a 1 inch inner radius and a lamination sequence of (+15/0 + or - 10/0)sub s are studied. Radial, axial, and circumferential stresses in the various layers of the tube, in the foil, and in the adhesive bonding the foil to the tubes are computed using an elasticity solution. The results indicate that the coatings have no detrimental effect on the stress state in the tube, particularly those stresses that lead to microcracking. The addition of the aluminum foil does, however, significantly influence the axial expansion of the T300/934 tube, the tube with the softer graphite fibers. The addition of foil can change the sign of the axial coefficient of thermal expansion. Twist tendencies of the tubes are only slightly affected by the addition of the coatings, but are of second order compared to the axial response.

  4. 40 CFR 721.9270 - Reaction product of epoxy with anhydride and glycerol and glycol.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 32 2013-07-01 2013-07-01 false Reaction product of epoxy with... Significant New Uses for Specific Chemical Substances § 721.9270 Reaction product of epoxy with anhydride and... substance identified generically as reaction product of epoxy with anhydride and glycerol and glycol (PMN...

  5. 40 CFR 721.9270 - Reaction product of epoxy with anhydride and glycerol and glycol.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Reaction product of epoxy with... Significant New Uses for Specific Chemical Substances § 721.9270 Reaction product of epoxy with anhydride and... substance identified generically as reaction product of epoxy with anhydride and glycerol and glycol (PMN...

  6. 40 CFR 721.9270 - Reaction product of epoxy with anhydride and glycerol and glycol.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 32 2012-07-01 2012-07-01 false Reaction product of epoxy with... Significant New Uses for Specific Chemical Substances § 721.9270 Reaction product of epoxy with anhydride and... substance identified generically as reaction product of epoxy with anhydride and glycerol and glycol (PMN...

  7. 40 CFR 721.9270 - Reaction product of epoxy with anhydride and glycerol and glycol.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 31 2011-07-01 2011-07-01 false Reaction product of epoxy with... Significant New Uses for Specific Chemical Substances § 721.9270 Reaction product of epoxy with anhydride and... substance identified generically as reaction product of epoxy with anhydride and glycerol and glycol (PMN...

  8. 40 CFR 721.9270 - Reaction product of epoxy with anhydride and glycerol and glycol.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 31 2014-07-01 2014-07-01 false Reaction product of epoxy with... Significant New Uses for Specific Chemical Substances § 721.9270 Reaction product of epoxy with anhydride and... substance identified generically as reaction product of epoxy with anhydride and glycerol and glycol (PMN...

  9. 40 CFR 721.10603 - Epoxy modified alkyd resin, partially neutralized (generic).

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 32 2013-07-01 2013-07-01 false Epoxy modified alkyd resin, partially... Specific Chemical Substances § 721.10603 Epoxy modified alkyd resin, partially neutralized (generic). (a... generically as epoxy modified alkyd resin, partially neutralized (PMN P-11-280) is subject to reporting...

  10. Toughening mechanism in elastomer-modified epoxy resins, part 2

    NASA Technical Reports Server (NTRS)

    Yee, A. F.; Pearson, R. A.

    1984-01-01

    The role of matrix ductility on the toughenability and toughening mechanism of elastomer-modified DGEBRA epoxies was investigated. Matrix ductility was varied by using epoxide resins of varying epoxide monomer molecular weights. These epoxide resins were cured using 4,4' diaminodiphenyl sulfone (DDS) and, in some cases, modified with 10% HYCAR(r)CTBN 1300X8. Fracture roughness values for the neat epoxies were found to be almost independent on the monomer molecular weight of the epoxide resin used. However, it was found that the fracture toughness of the elastomer-modified epoxies was very dependent upon the epoxide monomer molecular weight. Tensile dilatometry indicated that the toughening mechanism, when present, is similar to the mechanisms found for the piperidine cured epoxies in Part 1. SEM and OM corroborate this finding. Dynamic mechanical studies were conducted to shed light on the toughenability of the epoxies. The time-dependent small strain behavior of these epoxies were separated into their bulk and shear components. The bulk component is related to brittle fracture, whereas the shear component is related to yielding. It can be shown that the rates of shear and bulk strain energy buildup for a given stress are uniquely determined by the values of Poisson's ratio, nu. It was found that nu increases as the monomer molecular weight of the epoxide resin used increases. This increase in nu can be associated with the low temperature beta relaxation. The effect of increasing cross-link density is to shift the beta relaxation to higher temperatures and to decrease the magnitude of the beta relaxation. Thus, increasing cross-link density decreases nu and increases the tendency towards brittle fracture.

  11. Education and Public Outreach for NASA's EPOXI Mission.

    NASA Astrophysics Data System (ADS)

    McFadden, Lucy-Ann A.; Crow, C. A.; Behne, J.; Brown, R. N.; Counley, J.; Livengood, T. A.; Ristvey, J. D.; Warner, E. M.

    2009-09-01

    NASA's EPOXI mission is reusing the Deep Impact (DI) flyby spacecraft to study comets and extra-solar planets around other stars. During the Extrasolar Planetary Observations and Characterization (EPOCh) phase of the mission extrasolar planets transiting their parent stars were observed to gain further knowledge and understanding of planetary systems. Observations of Earth also allowed for characterization of Earth as an extrasolar planet. A movie of a lunar transit of the Earth created from EPOCh images and links to existing planet finding activities from other NASA missions are available on the EPOXI website. The Deep Impact Extended Investigation (DIXI) continues the Deep Impact theme of investigating comet properties and formation by observing comet Hartley 2 in November 2010. The EPOXI Education and Public Outreach (E/PO) program is both creating new materials and updating and modifying existing Deep Impact materials based on DI mission results. Comparing Comets is a new educational activity under development that will guide students in conducting analyses of comet surface features similar to those the DIXI scientists will perform after observing comet Hartley 2. A new story designed to stimulate student creativity was developed in alignment with national educational standards. EPOXI E/PO also funded Family Science Night (FSN), a program bringing together students, families, and educators for an evening at the National Air and Space Museum in Washington, DC. FSN events include time for families to explore the museum, a presentation by a space scientist, and an astronomy themed IMAX film. Nine events were held during the 2008-2009 school year with a total attendance of 3,145 (attendance since inception reached 44,732). Half of attendance is reserved for schools with high percentages of underrepresented minorities. EPOXI additionally offers a bi-monthly newsletter to keep the public, teachers, and space enthusiasts updated on current mission activities. For more

  12. Contamination control in hybrid microelectronic modules. Part 3: Specifications for coating material and process controls

    NASA Technical Reports Server (NTRS)

    Himmel, R. P.

    1975-01-01

    Resin systems for coating hybrids prior to hermetic sealing are described. The resin systems are a flexible silicone junction resin system and a flexible cycloaliphatic epoxy resin system. The coatings are intended for application to the hybrid after all the chips have been assembled and wire bonded, but prior to hermetic sealing of the package. The purpose of the coating is to control particulate contamination by immobilizing particles and by passivating the hybrid. Recommended process controls for the purpose of minimizing contamination in hybrid microcircuit packages are given. Emphasis is placed on those critical hybrid processing steps in which contamination is most likely to occur.

  13. Electrospun Fibro-porous Polyurethane Coatings for Implantable Glucose Biosensors

    PubMed Central

    Wang, Ning; Burugapalli, Krishna; Song, Wenhui; Halls, Justin; Moussy, Francis; Ray, Asim; Zheng, Yudong

    2012-01-01

    This study reports methods for coating miniature implantable glucose biosensors with electrospun polyurethane (PU) membranes, their effects on sensor function and efficacy as mass-transport limiting membranes. For electrospinning fibres directly on sensor surface, both static and dynamic collector systems, were designed and tested. Optimum collector configurations were first ascertained by FEA modelling. Both static and dynamic collectors allowed complete covering of sensors, but it was the dynamic collector that produced uniform fibro-porous PU coatings around miniature ellipsoid biosensors. The coatings had random fibre orientation and their uniform thickness increased linearly with increasing electrospinning time. The effects of coatings having an even spread of submicron fibre diameters and sub-100μm thicknesses on glucose biosensor function were investigated. Increasing thickness and fibre diameters caused a statistically insignificant decrease in sensor sensitivity for the tested electrospun coatings. The sensors’ linearity for the glucose detection range of 2 to 30mM remained unaffected. The electrospun coatings also functioned as mass-transport limiting membranes by significantly increasing the linearity, replacing traditional epoxy-PU outer coating. To conclude, electrospun coatings, having controllable fibro-porous structure and thicknesses, on miniature ellipsoid glucose biosensors were demonstrated to have minimal effect on pre-implantation sensitivity and also to have mass-transport limiting ability. PMID:23146433

  14. Wrinkling of solidifying polymeric coatings

    NASA Astrophysics Data System (ADS)

    Basu, Soumendra Kumar

    2005-07-01

    In coatings, wrinkles are viewed as defects or as desired features for low gloss, and texture. In either case, discovering the origin of wrinkles and the conditions that lead to their formation is important. This research examines what wrinkling requires and proposes a mechanism to explain the observations. All curing wrinkling coatings contain multi-functional reactants. Upon curing, all develop a depth-wise gradient in solidification that result in a cross-linked elastic skin atop a viscous bottom layer. It is hypothesized that compressive stress develops in the skin when liquid below diffuses up into the skin. High enough compressive stress buckles the skin to produce wrinkles. The hypothesis is substantiated by experimental and theoretical evidences. Effects of various application and compositional parameters on wrinkle size in a liquid-applied acrylic coating and a powder-applied epoxy coating were examined. All three components, namely resin, cross-linker and catalyst blocked with at least equimolar volatile blocker, proved to be required for wrinkling. The wrinkling phenomenon was modeled with a theory that accounts for gradient generation, cross-linking reaction and skinning; predictions compared well with observations. Two-layer non-curing coatings that have a stiff elastic layer atop a complaint elastic bottom layer wrinkled when the top layer is compressed. The top layer was compressed by either moisture absorption or differential thermal expansion. Experimental observations compared well with predictions from a theory based on force balance in multilayer systems subjected to differential contraction or expansion. A model based on the Flory-Rehner free energy of a constrained cross-linked gel was constructed that predicts the compressive stress generated in a coating when it absorbs solvent. Linear stability analysis predicts that when a compressed elastic layer is attached atop a viscous layer, it is always unstable to buckles whose wavelength exceeds a

  15. Nanostructured Coatings

    NASA Astrophysics Data System (ADS)

    Rivière, J.-P.

    In many branches of technology where surfaces are playing a growing role, the use of coatings is often the only way to provide surfaces with specific functional properties. For example, the austenitic stainless steels or titanium alloys exhibit poor resistance to wear and low hardness values, which limits the field of applications. The idea then is to develop new solutions which would improve the mechanical performance and durability of objects used in contact and subjected to mechanical forces in hostile gaseous or liquid environments. Hard coatings are generally much sought after to enhance the resistance to wear and corrosion. They are of particular importance because they constitute a class of protective coatings which is already widely used on an industrial scale to improve the hardness and lifetime of cutting tools.

  16. Protective Coatings

    NASA Technical Reports Server (NTRS)

    1980-01-01

    General Magnaplate Corporation's pharmaceutical machine is used in the industry for high speed pressing of pills and capsules. Machine is automatic system for molding glycerine suppositories. These machines are typical of many types of drug production and packaging equipment whose metal parts are treated with space spinoff coatings that promote general machine efficiency and contribute to compliance with stringent federal sanitation codes for pharmaceutical manufacture. Collectively known as "synergistic" coatings, these dry lubricants are bonded to a variety of metals to form an extremely hard slippery surface with long lasting self lubrication. The coatings offer multiple advantages; they cannot chip, peel or be rubbed off. They protect machine parts from corrosion and wear longer, lowering maintenance cost and reduce undesired heat caused by power-robbing friction.

  17. Epoxy impregnation procedure for hardened-cement samples. Progress report

    SciTech Connect

    Struble, L.; Stutzman, P.

    1988-05-01

    A method was previously developed for epoxy impregnation of hydrated cementitious materials for microscopical examination without drying the samples, by sequentially replacing pore solution with ethanol, then the ethanol with epoxy. During subsequent application of the procedure, many specimens were cured. Studies were carried out to identify the cause of these problems and to modify the procedure for more reliable impregnation. Contamination with low levels (4%) of water or ethanol was found to prevent proper curing. Modifications in the procedure to prevent contamination, including monitoring the replacement of pore solution by ethanol, were shown to provide consistent and reliable impregnation.

  18. Development of quality assurance methods for epoxy graphite prepreg

    NASA Technical Reports Server (NTRS)

    Chen, J. S.; Hunter, A. B.

    1982-01-01

    Quality assurance methods for graphite epoxy/prepregs were developed. Liquid chromatography, differential scanning calorimetry, and gel permeation chromatography were investigated. These methods were applied to a second prepreg system. The resin matrix formulation was correlated with mechanical properties. Dynamic mechanical analysis and fracture toughness methods were investigated. The chromatography and calorimetry techniques were all successfully developed as quality assurance methods for graphite epoxy prepregs. The liquid chromatography method was the most sensitive to changes in resin formulation. The were also successfully applied to the second prepreg system.

  19. Rheological and morphological properties of graphene-epoxy nanocomposites

    NASA Astrophysics Data System (ADS)

    Nobile, Maria Rossella; Raimondo, Marialuigia; Lafdi, Khalid; Guadagno, Liberata

    2016-05-01

    In this paper the rheological and morphological properties of an epoxy resin filled with graphene-based nanoparticles have been investigated. Two samples of partially exfoliated graphite (pEG) and carboxylated partially exfoliated graphite (CpEG), differing essentially for the content of carboxylated groups, are used. The percentage of exfoliated graphite is slightly different for the two samples: 56% for pEG and and 60% for CpEG. Exfoliated graphite is prepared using traditional acid intercalation followed by a sudden treatment at high temperature (900°C). The epoxy matrix is prepared by mixing a tetrafunctional precursor with a reactive diluent which produces a significant decrease in the viscosity of the epoxy precursor so that the dispersion step of nanofillers in the matrix can easily occur. The hardener agent, the 4,4-diaminodiphenyl sulfone (DDS), is added at a stoichiometric concentration with respect to all the epoxy rings. The inclusion of the pEG and CpEG samples in the formulated epoxy mixture significantly modifies the rheological behaviour of the mixture itself. The epoxy mixture, indeed, shows a Newtonian behavior; on the contrary the complex viscosity of the nanocomposites clearly shows a shear thinning behavior at 3 wt % of pEG content and at 0.75 wt% of CpEG content. The increase in complex viscosity with the increasing of pEG and CpEG content is mostly caused by a dramatic increase in the storage modulus of the nanocomposites. All the graphene-based epoxy mixtures are cured by a two-stage curing cycles: a first isothermal stage is carried out at the lower temperature of 125°C for 1 hour and, then, a second isothermal stage at the higher temperature of 200°C for 3 hours. The different morphology shown by the two pEG and CpEG samples is consistent with the difference in the percentage of exfoliation degree and well correlates with the rheological behavior of investigated graphene-epoxy nanocomposites.

  20. Qualification of S-glass/epoxy thermal isolator bands

    NASA Technical Reports Server (NTRS)

    Bauer, Jerry

    1987-01-01

    Unidirectional fiberglass reinforced epoxy structures have been evaluated as thermal isolator tension straps for the charge-coupled devices on the Hubble Space Telescope's Wide Field/Planetary Camera. Mechanical and thermal properties are reported for filament-wound S-2 glass in a generic epoxy resin and compared to S-901 glass bands used on a previous camera. Measurements were performed on very small paper clip-shaped bands. Probably the smallest in length and have a load carrying mean cross sectional area of only 0.00024 square inches.

  1. Aging results for PRD 49 III/epoxy and Kevlar 49/epoxy composite pressure vessels

    NASA Technical Reports Server (NTRS)

    Hamstad, M. A.

    1983-01-01

    Kevlar 49/epoxy composite is growing in use as a structural material because of its high strength-to-weight ratio. Currently, it is used for the Trident rocket motor case and for various pressure vessels on the Space Shuttle. In 1979, the initial results for aging of filament-wound cylindrical pressure vessels which were manufactured with preproduction Kevlar 49 (Hamstad, 1979) were published. This preproduction fiber was called PRD 49 III. This report updates the continuing study to 10-year data and also presents 7.5-year data for spherical pressure vessels wound with production Kevlar 49. For completeness, this report will again describe the specimens of the original study with PRD 49 as well as specimens for the new study with Kevlar 49.

  2. Gold Coating

    NASA Technical Reports Server (NTRS)

    1997-01-01

    Epner Technology Inc. responded to a need from Goddard Space Flight Center for the ultimate in electroplated reflectivity needed for the Mars Global Surveyor Mars Orbiter Laser Altimeter (MOLA). Made of beryllium, the MOLA mirror was coated by Epner Technology Laser Gold process, specially improved for the project. Improved Laser Gold- coated reflectors have found use in an epitaxial reactor built for a large semiconductor manufacturer as well as the waveguide in Braun-Thermoscan tympanic thermometer and lasing cavities in various surgical instruments.

  3. Long-Term Anti-Corrosion Performance of a Conducting Polymer-Based Coating System for Steels

    NASA Astrophysics Data System (ADS)

    Pan, Tongyan; Yu, Qifeng

    2016-06-01

    The long-term durability of a two-layer coating system was evaluated by two accelerated corrosion tests, i.e., the ASTM B117 Salt spray test and the ASTM D5894 Cyclic salt fog/UV exposure test, and a series of surface analyses. The coating system was developed for protecting structural steels from corrosion, including a functional primer made of intrinsically conducting polymer (ICP) and a protective topcoat. The standard pull-off test per ASTM D4541 was employed for characterizing the adhesion of the coating systems to substrate, aided by visual examination of the surface deterioration of the samples. The ICP-based systems demonstrated superior long-term anti-corrosion capacity when a polyurethane topcoat is used. The ICP-based primer made of a waterborne epoxy gave poorer anti-corrosion performance than the ICP-based primer made of regular non-waterborne epoxy, which can be attributed to the lower adhesion the waterborne epoxy demonstrated to the substrate surface. The zinc-rich control systems showed good anti-corrosion durability; however, they may produce excessive oxidative products of zinc to cause coating delamination. Based on the test results, the two-layer coating system consisting of an ICP-based primer and a polyurethane topcoat outperforms the conventional zinc-rich coating systems for corrosion protection of steels.

  4. Structural and electrical properties of functionalized multiwalled carbon nanotube/epoxy composite

    NASA Astrophysics Data System (ADS)

    Gantayat, S.; Rout, D.; Swain, S. K.

    2016-05-01

    The effect of the functionalization of multiwalled carbon nanotube on the structure and electrical properties of composites was investigated. Samples based on epoxy resin with different weight percentage of MWCNTs were prepared and characterized. The interaction between MWCNT & epoxy resin was noticed by Fourier transform infrared spectroscopy (FTIR). The structure of functionalized multiwalled carbon nanotube (f-MWCNT) reinforced epoxy composite was studied by field emission scanning electron microscope (FESEM). The dispersion of f-MWCNT in epoxy resin was evidenced by high resolution transmission electron microscope (HRTEM). Electrical properties of epoxy/f-MWCNT nanocomposites were measured & the result indicated that the conductivity increased with increasing concentration of f-MWCNTs.

  5. On use of double cantilever beam for coatings and adhesion tests

    NASA Astrophysics Data System (ADS)

    Troczynski, Tom; Camire, Jean

    1995-05-01

    The compliance model of Double Cantilever Beam (DCB) for testing coatings and adhesion has been proposed and verified experimentally. The model is based on the assumption that the coating modifies the stiffness of a foundation of DCB onto which the beam is fixed, according to a simple series-spring law. The model includes multi-coated specimens, in particular the specimen with thermal sprayed ceramic coating, with an additional layer of epoxy adhesive for attachment of a symmetrical DCB arm. It was found, that the compliance of DCB specimens with a coating is significantly increased for a coating thickness larger than approximately 1% of the arm thickness, and a coating Young's modulus smaller than approximately 50% of the arm modulus. The model results, verified by experiment, have profound consequences on calculations of the strain energy release rate in fracture tests for coatings, brazed joints etc. The total compliance of the arm and coating assembly scales with the coating stiffness, and thus the model can be utilised for rigidity evaluation of a variety of coatings on standard substrates, e.g. paints or polymer coatings on metals.

  6. Twenty year field study of the performance of coatings in seawater

    SciTech Connect

    Kumar, A.; Blaricum, V.L. Van; Beitelman, A.; Boy, J.H. |

    1997-12-31

    The objectives of this study were to evaluate the long-term performance of various coatings on steel piles in seawater and to investigate nondestructive electrochemical corrosion testing techniques for coating evaluation in the field. Steel H piles which were 20.3 cm x 20.3 cm and 12.2 m long were installed in Buzzards Bay, Cape Cod, Massachusetts. The piles were coated with various coatings such as coal tar epoxy, polyurethane, flame sprayed zinc and aluminum. Several of the piles were left uncoated for baseline comparison. Sacrificial cathodic protection was provided by anodes to some of the bare and coated steel pilings. Corrosion rate measurements using electrochemical polarization resistance and Tafel plots were conducted periodically in the field during the twenty year study. The results of the Cape Cod, MA, corrosion study were compared with a similar study conducted at the La Costa Island, FL. The long-term coating evaluation showed that flame sprayed aluminum with a topcoat sealer performed best at the cooler temperatures in Massachusetts and polyester glass flake was the best performed in Florida. Coal tar epoxy coatings with zinc-rich primers performed well at both of the locations.

  7. High performance radiation curable hybrid coatings

    NASA Astrophysics Data System (ADS)

    Nik Salleh, Nik Ghazali; Sofian Alias, Mohd; Gläsel, H.-J.; Mehnert, R.

    2013-03-01

    Radiation curing is one of the most effective processes to produce rapidly composite materials at ambient temperature. Silica nanoparticles can be introduced into radiation curable resins to produce scratch and abrasion resistant materials, which can be used as sealants or clear coatings. In preparation of radiation cured polymeric composites for wood based products such as medium density fiberboard etc., we synthesized radiation curable silico-organic nanoparticles from silica/acrylates system. These nano-sized silica particles were used as fillers. Epoxy acrylates was used as prepolymer while pentaerythritol triacrylate and tetraacrylate (PETIA) was used as monomer. The acrylated epoxy resin synthesized from palm oil based product (EPOLA) i.e. bio-renewable raw materials was also used in the system. The surface of the silica was chemically modified to improve the embedding of the filler within the acrylate matrix. Modification of the silica surface using silane was done to overcome the problem of incompatibility with acrylates at high silica contents. The nature of the nanoparticles is now changed from hydrophilic to organophilic. In these investigations, we use low energy electron beam accelerator to initiate polymerization and interaction at the interface between the nanoparticles and the monomeric materials. These polymerization active nanoparticles were obtained by heterogeneous hydrolytic condensation of the silane to the silanol groups of the silica particles. Formulations useful for technical coating processes could be prepared and these composite materials showed highly improved mechanical properties. They also provided a high network density whilst the coatings remain transparent. These polymeric nanocomposites show excellent resistances toward abrasion properties including scratch property as compared to pure acrylates.

  8. DC characterization and 3D modelling of a triangular, epoxy-impregnated high temperature superconducting coil

    NASA Astrophysics Data System (ADS)

    Hu, D.; Ainslie, M. D.; Rush, J. P.; Durrell, J. H.; Zou, J.; Raine, M. J.; Hampshire, D. P.

    2015-06-01

    The direct current (dc) characterization of high temperature superconducting (HTS) coils is important for applications, such as electric machines, superconducting magnetic energy storage and transformers. In this paper, the dc characterization of a triangular-shaped, epoxy-impregnated HTS coil wound with YBCO coated conductor intended for use in an axial-flux HTS motor is presented. Voltage was measured at several points along the coil to provide detailed information of its dc characteristics. The coil is modelled based on the H -formulation using a new three-dimensional (3D) technique that utilizes the real superconducting layer thickness, and this model allows simulation of the actual geometrical layout of the HTS coil structure. Detailed information on the critical current density’s dependence on the magnitude and orientation of the magnetic flux density, Jc(B,θ), determined from experimental measurement of a short sample of the coated conductor comprising the coil is included directly in the numerical model by a two-variable direct interpolation to avoid developing complicated equations for data fitting and greatly improve the computational speed. Issues related to meshing the finite elements of the real thickness 3D model are also discussed in detail. Based on a comparison of the measurement and simulation results, it is found that non-uniformity along the length exists in the coil, which implies imperfect superconducting properties in the coated conductor, and hence, coil. By evaluating the current-voltage (I-V) curves using the experimental data, and after taking into account a more practical n value and critical current for the non-uniform region, the modelling results show good agreement with the experimental results, validating this model as an appropriate tool to estimate the dc I-V relationship of a superconducting coil. This work provides a further step towards effective and efficient 3D modelling of superconducting devices for large

  9. Titanium Implant Osseointegration Problems with Alternate Solutions Using Epoxy/Carbon-Fiber-Reinforced Composite

    PubMed Central

    Petersen, Richard C.

    2014-01-01

    The aim of the article is to present recent developments in material research with bisphenyl-polymer/carbon-fiber-reinforced composite that have produced highly influential results toward improving upon current titanium bone implant clinical osseointegration success. Titanium is now the standard intra-oral tooth root/bone implant material with biocompatible interface relationships that confer potential osseointegration. Titanium produces a TiO2 oxide surface layer reactively that can provide chemical bonding through various electron interactions as a possible explanation for biocompatibility. Nevertheless, titanium alloy implants produce corrosion particles and fail by mechanisms generally related to surface interaction on bone to promote an inflammation with fibrous aseptic loosening or infection that can require implant removal. Further, lowered oxygen concentrations from poor vasculature at a foreign metal surface interface promote a build-up of host-cell-related electrons as free radicals and proton acid that can encourage infection and inflammation to greatly influence implant failure. To provide improved osseointegration many different coating processes and alternate polymer matrix composite (PMC) solutions have been considered that supply new designing potential to possibly overcome problems with titanium bone implants. Now for important consideration, PMCs have decisive biofunctional fabrication possibilities while maintaining mechanical properties from addition of high-strengthening varied fiber-reinforcement and complex fillers/additives to include hydroxyapatite or antimicrobial incorporation through thermoset polymers that cure at low temperatures. Topics/issues reviewed in this manuscript include titanium corrosion, implant infection, coatings and the new epoxy/carbon-fiber implant results discussing osseointegration with biocompatibility related to nonpolar molecular attractions with secondary bonding, carbon fiber in vivo properties, electrical

  10. Synchrotron Radiation Investigation in Epoxy Resin Modified with Polysiloxane System

    NASA Astrophysics Data System (ADS)

    Gan, Wenjun; Li, Weizhen; Ding, Jindian; Gu, Xiaodan; Wang, Cheng

    2014-03-01

    Epoxy resins are one of the most important classes of thermosetting polymers. Epoxy resin modified with polysiloxane is expected that the siloxane moiety may exert its qualities of thermal stability, impact toughness and surface-modification properties. Our group tried to introduce polysiloxane into epoxy resin by blending diglycidyl-ether of bisphenol-A with epoxypropoxypropyl terminated polydimethyl-siloxane and polyetherimide-siloxane in different proportion. These polysiloxane modified epoxy resins have been investigated using a combination of small- and wide angle X-ray scatterings (SAXS and WAXS) and scanning transmission soft X-ray microscopy (STXM). Nano- to micro-scale domain size, distribution and chemical composition were observed with spatial and spectroscopic sensitivities offered by both hard and soft x-ray scattering/microscopy. In-situ SAXS experiments were performed to understand the mechanism of microphase separation and dynamics of nanostructure evolution. Acknowledgment: The authors thank Shanghai Municipal Education Commission (Overseas Visiting Scholar Program 2012) and Shanghai University of Engineering Science (2011xz04) for financial supports.

  11. Thermal expansion of an epoxy-glass microsphere composite

    NASA Technical Reports Server (NTRS)

    Price, H. L.; Burks, H. D.

    1977-01-01

    The thermal expansion of a composite of epoxy (diglycidyl ether of bisphenol A) and solid glass microspheres was investigated. The microspheres had surfaces which were either untreated or treated with a silicone release agent, an epoxy coupling agent, or a general purpose silane coupling agent. Both room temperature (about 300 K) and elevated temperature (about 475 K) cures were used for the epoxy. Two microsphere size ranges were used, about 50 microns, which is applicable in filled moldings, and about 125 microns, which is applicable as bond line spacers. The thermal expansion of the composites was measured from 300 to 350 K or from 300 to 500 K, depending on the epoxy cure temperature. Measurements were made on composites containing up to .6 volume fraction microspheres. Two predictive models, which required only the values of thermal expansion of the polymer and glass and their specific gravities, were tested against the experimental data. A finite element analysis was made of the thermal strain of a composite cell containing a single microsphere surrounded by a finite-thickness interface.

  12. Galvanic Corrosion In (Graphite/Epoxy)/Alloy Couples

    NASA Technical Reports Server (NTRS)

    Danford, Merlin D.; Higgins, Ralph H.

    1988-01-01

    Effects of galvanic coupling between graphite/epoxy composite material, G/E, and D6AC steel, 6061-T6 aluminum, and Inconel(R) 718 nickel alloy in salt water described in report. Introductory section summarizes previous corrosion studies of G/E with other alloys. Details of sample preparation presented along with photographs of samples before and after immersion.

  13. Novel epoxy activated hydrogels for solving lactose intolerance.

    PubMed

    Elnashar, Magdy M M; Hassan, Mohamed E

    2014-01-01

    "Lactose intolerance" is a medical problem for almost 70% of the world population. Milk and dairy products contain 5-10% w/v lactose. Hydrolysis of lactose by immobilized lactase is an industrial solution. In this work, we succeeded to increase the lactase loading capacity to more than 3-fold to 36.3 U/g gel using epoxy activated hydrogels compared to 11 U/g gel using aldehyde activated carrageenan. The hydrogel's mode of interaction was proven by FTIR, DSC, and TGA. The high activity of the epoxy group was regarded to its ability to attach to the enzyme's -SH, -NH, and -OH groups, whereas the aldehyde group could only bind to the enzyme's -NH2 group. The optimum conditions for immobilization such as epoxy chain length and enzyme concentration have been studied. Furthermore, the optimum enzyme conditions were also deliberated and showed better stability for the immobilized enzyme and the Michaelis constants, K m and V max, were doubled. Results revealed also that both free and immobilized enzymes reached their maximum rate of lactose conversion after 2 h, albeit, the aldehyde activated hydrogel could only reach 63% of the free enzyme. In brief, the epoxy activated hydrogels are more efficient in immobilizing more enzymes than the aldehyde activated hydrogel.

  14. Development of Partial Discharge Sensing Device for Epoxy Resin Bushing

    NASA Astrophysics Data System (ADS)

    Mutakamihigashi, Tatsuya; Kawasaki, Makoto; Hashiba, Yasuhito

    For the electric power equipment and the cables, prevention of accident is very important. And in substations, a lot of solid insulations using epoxy resin are introduced into cubicle-type switchgears because of its high insulation reliability and down-sizing ability. We know a phenomenon that partial discharge occur when electric installation have degraded. When void or crack exist in the polymer insulating materials or interface of conductor, partial discharge is caused and finally results in breakdown. In recent years, the feature is seen in the partial discharge generated in the epoxy resin before and after the progress of electric tree by our research. Electro-magnetic wave spectra radiated from partial discharge have specific frequency region from 200MHz to 450MHz. We developed the sensing device that can detect the electric discharge by receiving the signal by mobile antenna. We proved the performance of this equipment in operating substations; As a result, partial discharge in epoxy resin was detected by electro-magnetic wave. And then, we removed epoxy resin bushing from the cubicle and measured partial discharge by discharging current, we confirmed that presumed level is correct.

  15. Epoxy-crosslinked sulfonated poly (phenylene) copolymer proton exchange membranes

    DOEpatents

    Hibbs, Michael; Fujimoto, Cy H.; Norman, Kirsten; Hickner, Michael A.

    2010-10-19

    An epoxy-crosslinked sulfonated poly(phenylene) copolymer composition used as proton exchange membranes, methods of making the same, and their use as proton exchange membranes (PEM) in hydrogen fuel cells, direct methanol fuel cell, in electrode casting solutions and electrodes, and in sulfur dioxide electrolyzers. These improved membranes are tougher, have higher temperature capability, and lower SO.sub.2 crossover rates.

  16. Woven graphite epoxy composite test specimens with glass buffer strips

    NASA Technical Reports Server (NTRS)

    Bonnar, G. R.; Palmer, R. J.

    1982-01-01

    Woven unidirectional graphite cloth with bands of fiberglass replacing the graphite in discrete lengthwise locations was impregnated with epoxy resin and used to fabricate a series of composite tensile and shear specimens. The finished panels, with the fiberglass buffer strips, were tested. Details of the fabrication process are reported.

  17. Novel epoxy activated hydrogels for solving lactose intolerance.

    PubMed

    Elnashar, Magdy M M; Hassan, Mohamed E

    2014-01-01

    "Lactose intolerance" is a medical problem for almost 70% of the world population. Milk and dairy products contain 5-10% w/v lactose. Hydrolysis of lactose by immobilized lactase is an industrial solution. In this work, we succeeded to increase the lactase loading capacity to more than 3-fold to 36.3 U/g gel using epoxy activated hydrogels compared to 11 U/g gel using aldehyde activated carrageenan. The hydrogel's mode of interaction was proven by FTIR, DSC, and TGA. The high activity of the epoxy group was regarded to its ability to attach to the enzyme's -SH, -NH, and -OH groups, whereas the aldehyde group could only bind to the enzyme's -NH2 group. The optimum conditions for immobilization such as epoxy chain length and enzyme concentration have been studied. Furthermore, the optimum enzyme conditions were also deliberated and showed better stability for the immobilized enzyme and the Michaelis constants, K m and V max, were doubled. Results revealed also that both free and immobilized enzymes reached their maximum rate of lactose conversion after 2 h, albeit, the aldehyde activated hydrogel could only reach 63% of the free enzyme. In brief, the epoxy activated hydrogels are more efficient in immobilizing more enzymes than the aldehyde activated hydrogel. PMID:25013804

  18. Photosensitive filler minimizes internal stresses in epoxy resins

    NASA Technical Reports Server (NTRS)

    Dillon, J. N.

    1967-01-01

    Photosensitive filler is added to curable epoxy resins to minimize stress from internal shrinkage during curing or polymerization. Cinnamic acid resins and cinnamal ketones may be added in the amount of 1 to 3 percent by weight of the resin mixture.

  19. 40 CFR 721.2755 - Cycloaliphatic epoxy resin (generic).

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 31 2014-07-01 2014-07-01 false Cycloaliphatic epoxy resin (generic). 721.2755 Section 721.2755 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) TOXIC SUBSTANCES CONTROL ACT SIGNIFICANT NEW USES OF CHEMICAL SUBSTANCES Significant New Uses for Specific Chemical Substances § 721.2755...

  20. Molecular Dynamics Simulations of Adhesion at Epoxy Interfaces

    NASA Technical Reports Server (NTRS)

    Frankland, Sarah-Jane V.; Clancy, Thomas C.; Hinkley, J. A.; Gates. T. S.

    2008-01-01

    The effect of moisture on adhesives used in aerospace applications can be modeled with chemically specific techniques such as molecular dynamics simulation. In the present study, the surface energy and work of adhesion are calculated for epoxy surfaces and interfaces, respectively, by using molecular dynamics simulation. Modifications are made to current theory to calculate the work of adhesion at the epoxy-epoxy interface with and without water. Quantitative agreement with experimental values is obtained for the surface energy and work of adhesion at the interface without water. The work of adhesion agrees qualitatively with the experimental values for the interface with water: the magnitude is reduced 15% with respect to the value for the interface without water. A variation of 26% in the magnitude is observed depending on the water configuration at a concentration of 1.6 wt%. The methods and modifications to the method that are employed to obtain these values are expected to be applicable for other epoxy adhesives to determine the effects of moisture uptake on their work of adhesion.

  1. New hybrid thermosets based on epoxy resins and benzocylobutenes

    SciTech Connect

    Brennan, D.J.; White, J.E.; Burks, B.T.

    1995-12-31

    A series of new, one component thermosets have been prepared by combining Dow`s epoxy resin and benzo-cyclobutene (BCB) technologies. The hybrid epoxy/BCB thermosetting monomers are prepared in the melt by reactions of amine-, phenol-, and carboxyl-functionalized benzocyclobutenes with epoxy-containing species such as bisphenol-A diglycidyl ether, chain-extended bisphenol-A epoxy resins, 9,9-bis(4-glycidyloxy-phenyl)fluorene, and epichlorohydrin. The monomers have outstanding processing characteristics, potentially long shelf life, and the convenience of an uncatalyzed, thermally cured, one component system. The resins are cured at >170{degrees}C (T{sub max}=260{degrees}C) and exhibit glass transition temperatures (Tg) of 85 to over 250{degrees}C. The examples shown below (n=0, 1, and 3.5) were prepared as part of this work. The chain extended species (n=3.5) is an extraordinarily tough thermoset, with a fracture toughness (K{sub Ic}) of over 3,000 psi-in{sup 0.5}.

  2. Functionalizing CNTs for Making Epoxy/CNT Composites

    NASA Technical Reports Server (NTRS)

    Chen, Jian; Rajagopal, Ramasubramaniam

    2009-01-01

    Functionalization of carbon nanotubes (CNTs) with linear molecular side chains of polyphenylene ether (PPE) has been shown to be effective in solubilizing the CNTs in the solvent components of solutions that are cast to make epoxy/CNT composite films. (In the absence of solubilization, the CNTs tend to clump together instead of becoming dispersed in solution as needed to impart, to the films, the desired CNT properties of electrical conductivity and mechanical strength.) Because the PPE functionalizes the CNTs in a noncovalent manner, the functionalization does not damage the CNTs. The functionalization can also be exploited to improve the interactions between CNTs and epoxy matrices to enhance the properties of the resulting composite films. In addition to the CNTs, solvent, epoxy resin, epoxy hardener, and PPE, a properly formulated solution also includes a small amount of polycarbonate, which serves to fill voids that, if allowed to remain, would degrade the performance of the film. To form the film, the solution is drop-cast or spin-cast, then the solvent is allowed to evaporate.

  3. Dielectric Properties of Epoxy Resin Composites Filled with Nanocarbon Inclusions

    NASA Astrophysics Data System (ADS)

    Macutkevic, J.; Kranauskaite, I.; Banys, J.; Paddubskaya, A.; Stefanutti, E.; Cataldo, A.; Micciulla, F.; Celzard, A.; Fierro, V.

    2013-05-01

    The epoxy resin composites with various carbon additives were investigated in the frequency range of 20 Hz - 3 GHz at temperatures from room to 500 K. The dielectric properties were found to be strongly impacted by percolation threshold. The lowest percolation threshold (< 0.25 wt.%), was observed in composites with single-walled carbon nanotubes.

  4. Copper oxide nanoparticles in an epoxy network: microstructure, chain confinement and mechanical behaviour.

    PubMed

    Sunny, Anu Tresa; Vijayan P, Poornima; Adhikari, Rameshwar; Mathew, Suresh; Thomas, Sabu

    2016-07-20

    Copper oxide nanoparticles (nCOPs) having octahedral morphology, synthesized through hydrazine reduction reaction were employed to formulate an epoxy based novel nanocomposite. The synthesis of copper oxide nanoparticles was carried out in polyethylene glycol medium to enhance their interfacial adhesion with the epoxy matrix. The extent of conservation of the crystalline nature and octahedral morphology of the nCOP in its epoxy nanocomposites was confirmed by X-ray diffraction and electron microscopy analysis. The mechanical properties including tensile, impact, fracture toughness and surface hardness of epoxy-nCOP nanocomposites were evaluated as a function of nCOP content. The maximum enhancement in strength, modulus, impact strength, fracture toughness and surface hardness of epoxy-nCOP nanocomposites was observed for 5 phr nCOP content. This may be due to the strong interaction between the nCOP and epoxy chains at this composition arising from its fairly uniform dispersion. A quantitative measurement of constrained epoxy chains immobilized by the nCOP octahedra was carried out using dynamic mechanical analysis. The enhancement in the storage modulus is related to the amount of the added nCOP as well as the volume of the constrained epoxy chains in the proximity of nCOP. The behaviour of epoxy-nCOP nanocomposites in this study has been explained by proposing a mechanism based on the distribution of nCOP domains in the epoxy matrix and the existing volume of constrained epoxy chains. PMID:27381062

  5. Testing of Environmentally Preferable Aluminum Pretreatments and Coating Systems for Use on Space Shuttle Solid Rocket Boosters (SRB)

    NASA Technical Reports Server (NTRS)

    Clayton, C.; Raley, R.; Zook, L.

    2001-01-01

    The solid rocket booster (SRB) has historically used a chromate conversion coating prior to protective finish application. After conversion coating, an organic paint system consisting of a chromated epoxy primer and polyurethane topcoat is applied. An overall systems approach was selected to reduce waste generation from the coatings application and removal processes. While the most obvious waste reduction opportunity involved elimination of the chromate conversion coating, several other coating system configurations were explored in an attempt to reduce the total waste. This paper will briefly discuss the use of a systems view to reduce waste generation from the coating process and present the results of the qualification testing of nonchromated aluminum pretreatments and alternate coating systems configurations.

  6. Thermal and Mechanical Characteristics of Polymer Composites Based on Epoxy Resin, Aluminium Nanopowders and Boric Acid

    NASA Astrophysics Data System (ADS)

    Nazarenko, O. B.; Melnikova, T. V.; Visakh, P. M.

    2016-01-01

    The epoxy polymers are characterized by low thermal stability and high flammability. Nanoparticles are considered to be effective fillers of polymer composites for improving their thermal and functional properties. In this work, the epoxy composites were prepared using epoxy resin ED-20, polyethylene polyamine as a hardener, aluminum nanopowder and boric acid fine powder as flame-retardant filler. The thermal characteristics of the obtained samples were studied using thermogravimetric analysis and differential scanning calorimetry. The mechanical characteristics of epoxy composites were also studied. It was found that an addition of all fillers enhances the thermal stability and mechanical characteristics of the epoxy composites. The best thermal stability showed the epoxy composite filled with boric acid. The highest flexural properties showed the epoxy composite based on the combination of boric acid and aluminum nanopowder.

  7. Effect of fluorination on the mechanical behavior and electromagnetic interference shielding of MWCNT/epoxy composites

    NASA Astrophysics Data System (ADS)

    Lee, Si-Eun; Lee, Man Young; Lee, Min-Kyung; Jeong, Euigyung; Lee, Young-Seak

    2016-04-01

    Multi-walled carbon nanotube (MWCNT)/epoxy composites were prepared using MWCNT fluorinated to different extents. The mechanical properties, fracture surface morphologies and electromagnetic interference shielding efficiency (EMI-SE) of these composites were evaluated for epoxy matrices containing MWCNT with degrees of fluorination. The tensile strengths of the MWCNT/epoxy composites improved by 31% with treated MWCNT compared to that of the epoxy composites with untreated MWCNT. The EMI-SE values of the fluorinated MWCNT/epoxy composites improved up to 26% with increasing fluorination extent. The mechanical and electrical properties enhancement of the composites were attributed to the fluorinated MWCNT, which improved both the dispersion of the MWCNT in epoxy matrix and interfacial interactions between the MWCNT and the epoxy matrix.

  8. Epoxy-acrylic core-shell particles by seeded emulsion polymerization.

    PubMed

    Chen, Liang; Hong, Liang; Lin, Jui-Ching; Meyers, Greg; Harris, Joseph; Radler, Michael

    2016-07-01

    We developed a novel method for synthesizing epoxy-acrylic hybrid latexes. We first prepared an aqueous dispersion of high molecular weight solid epoxy prepolymers using a mechanical dispersion process at elevated temperatures, and we subsequently used the epoxy dispersion as a seed in the emulsion polymerization of acrylic monomers comprising methyl methacrylate (MMA) and methacrylic acid (MAA). Advanced analytical techniques, such as scanning transmission X-ray microscopy (STXM) and peak force tapping atomic force microscopy (PFT-AFM), have elucidated a unique core-shell morphology of the epoxy-acrylic hybrid particles. Moreover, the formation of the core-shell morphology in the seeded emulsion polymerization process is primarily attributed to kinetic trapping of the acrylic phase at the exterior of the epoxy particles. By this new method, we are able to design the epoxy and acrylic polymers in two separate steps, and we can potentially synthesize epoxy-acrylic hybrid latexes with a broad range of compositions. PMID:27078740

  9. Epoxy-acrylic core-shell particles by seeded emulsion polymerization.

    PubMed

    Chen, Liang; Hong, Liang; Lin, Jui-Ching; Meyers, Greg; Harris, Joseph; Radler, Michael

    2016-07-01

    We developed a novel method for synthesizing epoxy-acrylic hybrid latexes. We first prepared an aqueous dispersion of high molecular weight solid epoxy prepolymers using a mechanical dispersion process at elevated temperatures, and we subsequently used the epoxy dispersion as a seed in the emulsion polymerization of acrylic monomers comprising methyl methacrylate (MMA) and methacrylic acid (MAA). Advanced analytical techniques, such as scanning transmission X-ray microscopy (STXM) and peak force tapping atomic force microscopy (PFT-AFM), have elucidated a unique core-shell morphology of the epoxy-acrylic hybrid particles. Moreover, the formation of the core-shell morphology in the seeded emulsion polymerization process is primarily attributed to kinetic trapping of the acrylic phase at the exterior of the epoxy particles. By this new method, we are able to design the epoxy and acrylic polymers in two separate steps, and we can potentially synthesize epoxy-acrylic hybrid latexes with a broad range of compositions.

  10. Influences of carbon nanofillers on mechanical performance of epoxy resin polymer

    NASA Astrophysics Data System (ADS)

    Singh, Shraddha; Srivastava, V. K.; Prakash, Rajiv

    2015-03-01

    The influence of multi-walled carbon nanotubes (MWCNTs) and graphene nanoplatelets (GnPs) on epoxy resin was investigated to compare their mechanical properties. MWCNT/epoxy resin and GnP/epoxy resin composites were compared with each other for their tensile strength, compressive strength, Charpy Impact and Izod impact energy with the variation of weight percentage ratio of nanofiller ranging from 0.5, 1.0, 2.0 and 3.0, respectively. The result shows that GnP/epoxy resin composite gave better tensile and compressive strength compared to MWCNT/epoxy resin composite whereas Izod impact energy, Charpy impact energy and dynamic fracture toughness of MWCNT/epoxy resin composite resulted in better impact resistance than the GnP/epoxy resin composite. Thermal stability and microstructural properties of composites were measured using Thermogravimetric analysis (TGA), transmission electron microscope (TEM) and scanning electron microscope (SEM).

  11. Kinetics of Formation of Molecular Weight Distribution of Epoxy Composite

    NASA Astrophysics Data System (ADS)

    Komar, Lyudmila A.; Kondyurin, Alexey; Svistkov, Alexander L.

    Curing of epoxy matrix prepreg in free space environment is a complex problem. A simulation of the chemical reaction, evaporation and radiation effects in the matrix is a way to understand and predict the curing process. We have developed a mathematical apparatus of the epoxy resin kinetics in term of molecular weight distribution (MWD), which includes the polymerization mechanism of bifunctional epoxy and sixfunctional triethylenetetraamine (TETA) molecules. The mathematical model for a number of molecules with the mass m at time t is based on the following equation $ beta(t,m)=m_{am} / m sum(6}_{i=0) alpha(am) _i (t,m)+ m_{ep} / m sum(2}_{i=0) alpha(ep) _i (t,m), where m_{am} and m_{ep} are the masses of one amine block and one epoxy block, respectively; alpha^{am}_i (t,m) is the MWD near the TETA blocks with the chemical bonds i at time t for the mass values m>0; alpha_i^{ep}(t,m) is the MWD parameters of the epoxy blocks with chemical bonds i at time t for the mass values m>0. For the distribution densities alpha^{am}_i (t,m) and alpha_i^{ep}(t,m), we propose the differential system of equations, which has been solved by applying boundary conditions which are based on the results of chromatography and infrared spectroscopy measurements of the epoxy matrix having different concentration of the hardener. For the initial MWD we accept a Gaussian distribution with parameters alpha^{am}_0 (t,m_1) =146 amu, alpha_0^{ep}(t,m_1) =340 amu and alpha_1^{ep}(t,m_1) =624 amu. Dispersion of the molecular weight for the initial distribution equals to 25 amu. A portion of TETA molecules in the fraction was 25%, and the portion of epoxy molecules with i=0 and i=1 was 67.5% and 7.5%$, respectively. Solutions were obtained at mass step equals to 5 amu and at time step equals to 0.25 min over the interval from 0 to 500 min. The model gives a full kinetic of MWD during the curing reaction. The study is supported by the RFBR (grants N 12-08-00970-a and N 14-08-96011-r-ural-a).

  12. Effect of nanoclay reinforcement on the X-band dielectric properties of epoxy resins for use in radome applications

    NASA Astrophysics Data System (ADS)

    Garcia, Carla; Fittipaldi, Mauro; Grace, Landon R.

    2015-05-01

    The suitability of nanoclay reinforcement for improvement of structural and electrical properties of thermosetting epoxy systems at 10 GHz is investigated via a resonant technique. The potential of nanoclay reinforcement to improve mechanical properties and mitigate moisture diffusion in polymer materials has been well-documented in recent years. Further, evidence has shown that the presence of moisture in polymer systems has a profoundly deleterious effect on relative permittivity and loss tangent of the material. This is particularly important for construction or coating of radar protecting structures (radome), in which low relative permittivity and loss tangent are critical to radar transparency. Therefore, the addition of nanoclay reinforcement to polymer composites used in radome applications may prove a viable method for dielectric and structural performance improvement and moisture absorption minimization. The relative permittivity and loss tangent of two epoxy resin systems are evaluated as a function of organoclay weight percentage using a split-post dielectric resonator operating at an X-band frequency. Nanoclay content up to 5% by weight is investigated for both systems. The addition of nanoclay did not have a significant effect on the relative permittivity of the material, contributing only up to a 1% decrease (improvement) compared to the neat epoxy. The material loss tangent, however, exhibited a consistent downward trend, with a nearly 13% decrease recorded for the nanoclay content of 5% by weight in the most extreme case. Based on these results, the addition of nanoclay to polymer composite materials used in radome applications has no detrimental effect on the dielectric properties of the material, and as such may prove to be a viable option for improving radome performance and longevity.

  13. Education And Public Outreach For NASA's EPOXI Mission

    NASA Astrophysics Data System (ADS)

    McFadden, Lucy-Ann A.; Warner, E. M.; Crow, C. A.; Ristvey, J. D.; Counley, J.

    2008-09-01

    NASA's EPOXI mission has two scientific objectives in using the Deep Impact flyby spacecraft for further studies of comets and adding studies of extra-solar planets around other stars. During the Extrasolar Planetary Observations and Characterization (EPOCh) phase of the mission, observations of extrasolar planets transiting their parent stars are observed to further knowledge and understanding of planetary systems. Observations of Earth allow for comparison with Earth-like planets around other stars. A movie of Earth during a day when the Moon passed between Earth and the spacecraft is an educational highlight with scientific significance. The Deep Impact Extended Investigation (DIXI) continues the Deep Impact theme of investigating comets with a flyby of comet Hartley 2 in November 2010 to further explore the properties of comets and their formation. The EPOXI Education and Public Outreach (E/PO) program builds upon existing materials related to exploring comets and the Deep Impact mission, updating and modifying activities based on results from Deep Impact. An educational activity called Comparing Comets is under development that will guide students in conducting analyses similar to those that DIXI scientists will perform after observing comet Hartley 2. Existing educational materials related to planet finding from other NASA programs are linked from EPOXI's web page. Journey Through the Universe at the National Air and Space Museum encourages education in family and community groups and reaches out to underrepresented minorities. EPOXI's E/PO program additionally offers a newsletter to keep the public, teachers, and space enthusiasts apprised of mission activities. For more information visit: http://epoxi.umd.edu.

  14. Preparation and Various Characteristics of Epoxy/Alumina Nanocomposites

    NASA Astrophysics Data System (ADS)

    Kozako, Masahiro; Ohki, Yoshimichi; Kohtoh, Masanori; Okabe, Shigemitsu; Tanaka, Toshikatsu

    Epoxy/ alumina nanocomposites were newly prepared by dispersing 3, 5, 7, and 10 weight (wt) % boehmite alumina nanofillers in a bisphenol-A epoxy resin using a special two-stage direct mixing method. It was confirmed by scanning electron microscopy imaging that the nanofillers were homogeneously dispersed in the epoxy matrix. Dielectric, mechanical, and thermal properties were investigated. It was elucidated that nanofillers affects various characteristics of epoxy resins, when they are nanostructrued. Such nano-effects we obtained are summarized as follows. Partial discharge resistance increases as the filler content increases; e.g. 7 wt% nanofiller content creates a 60 % decrease in depth of PD-caused erosion. Weibull analysis shows that short-time electrical treeing breakdown time is prolonged to 265 % by 5 wt% addition of nanofillers. But there was more data scatter in nanocomposites than in pure epoxy. Permittivity tends to increase from 3.7 to 4.0 by 5 wt% nanofiller addition as opposed to what was newly found in the recent past. Glass transition temperature remains unchanged as 109 °C. Mechanical properties such as flexural strength and flexural modulus increase; e.g. flexural strength and flexural modulus are improved by 5 % and 8 % with 5 wt% content, respectively. Excess addition causes a reverse effect. It is concluded from permittivity and glass transition temperature characteristics that interfacial bonding seems to be more or less weak in the nanocomposite specimens prepared this time, even though mechanical strengths increase. There is a possibility that the nanocomposites specimens will be improved in interfacial quality.

  15. Electron beam curing of epoxy resins by cationic polymerization

    SciTech Connect

    Janke, C.J.; Dorsey, G.F.; Havens, S.J.

    1996-12-31

    A Cooperative Research and Development Agreement (CRADA) sponsored by the Department of Energy Defense Programs and 10 industrial partners has been established to develop high performance Electron Beam (EB) curable polymer matrix composites. EB curing of composites has a number of advantages over conventional thermal curing. Composites cured by EB have much shorter cure times, lower overall energy requirements, and reduced thermal stresses in the cured part. Furthermore, less expensive tooling can be used since the process occurs at lower temperatures. Preliminary investigations have determined that conventional epoxy resins can be cured at selectable temperatures with high glass transition temperatures (essentially the same as with thermal curing), while still exhibiting equivalent or comparable mechanical properties. A cationic photoinitiator at a concentration of 1-3 parts per hundred of the epoxy resin is required for this process. Gamma cell screening of cationic photoinitiators with bisphenol A, bisphenol F, and cycloaliphatic epoxies demonstrated that diaryliodonium salts of weakly nucleophilic anions such as hexafluoroantimonate are most effective. Diaryliodonium salts were also found to be the most effective initiators for the cationic polymerization of epoxy resins when a high energy/power electron beam accelerator was used as the source of ionizing radiation. For example Dow Tactix 123 (bisphenol A epoxy) containing 3 phr (4-octyloxyphenyl) phenyliodonium hexafluoroantimonate was irradiated at a total dosage of 100 kGy. Glass transition temperature (tan delta) of the cured material as determined by dynamic mechanical analysis was 182{degrees}C as compared to 165{degrees}C for the thermally cured material.

  16. Synthesis and properties of a bio-based epoxy resin with high epoxy value and low viscosity.

    PubMed

    Ma, Songqi; Liu, Xiaoqing; Fan, Libo; Jiang, Yanhua; Cao, Lijun; Tang, Zhaobin; Zhu, Jin

    2014-02-01

    A bio-based epoxy resin (denoted TEIA) with high epoxy value (1.16) and low viscosity (0.92 Pa s, 258C) was synthesized from itaconic acid and its chemical structure was confirmed by 1H NMR and 13C NMR spectroscopy. Its curing reaction with poly(propylene glycol) bis(2-aminopropyl ether) (D230) and methyl hexahydrophthalic anhydride (MHHPA) was investigated. For comparison, the commonly used diglycidyl ether of bisphenol A (DGEBA) was also cured with the same curing agents. The results demonstrated that TEIA showed higher curing reactivity towards D230/MHHPA and lower viscosity compared with DGEBA, resulting in the better processability. Owing to its high epoxy value and unique structure, comparable or better glass transition temperature as well as mechanical properties could be obtained for the TEIA-based network relative to the DGEBA-based network. The results indicated that itaconic acid is a promising renewable feedstock for the synthesis of bio-based epoxy resin with high performance. PMID:24136894

  17. COATING METHOD

    DOEpatents

    Townsend, R.G.

    1959-08-25

    A method is described for protectively coating beryllium metal by etching the metal in an acid bath, immersing the etched beryllium in a solution of sodium zincate for a brief period of time, immersing the beryllium in concentrated nitric acid, immersing the beryhlium in a second solution of sodium zincate, electroplating a thin layer of copper over the beryllium, and finally electroplating a layer of chromium over the copper layer.

  18. In vitro Study on Apical Sealing Ability of Nano-Hydroxyapatite-Filled Epoxy Resin Based Endodontic Sealer

    NASA Astrophysics Data System (ADS)

    Masudi, S. M.; Luddin, N.; Mohamad, D.; Alkashakhshir, J. J.; Adnan, R.; Ramli, R. A.

    2010-03-01

    The objectives of this in vitro study were to evaluate the apical sealing ability of experimental nano hydroxyapatite (HA)-filled epoxy resin based endodontic sealer and to compare it with the commercial AH26 sealant. A total of 76 extracted human anterior teeth were instrumented using NiTi files and randomly divided into two groups of 33 teeth each and two control groups of 5 teeth each. The first group was obturated using gutta-percha with AH26 sealer. The second group was obturated with the nano HA-filled epoxy resin based sealer. All teeth were coated with nail polish except 2 mm from foramen apical and then suspended in 2% methylene blue for 7 days. All teeth were sectioned longitudinally for measuring penetration of the dye using stereo-microscope (x36). The result showed that there was no statistically significant difference (p>0.05) in apical sealing ability between AH26 silver-free sealer and nano HA sealer.

  19. Interlaminar improvement of carbon fiber/epoxy composites via depositing mixture of carbon nanotubes and sizing agent

    NASA Astrophysics Data System (ADS)

    Fang, Cuiqin; Wang, Julin; Zhang, Tao

    2014-12-01

    The effects of deposition to carbon fibers surfaces with mixture of functionalized multi-walled carbon fibers (MWCNTs) and sizing agent were investigated. Relationships between CNTs and sizing agent were studied with Fourier transform infrared spectrometer (FTIR), X-ray photoelectron spectroscopy (XPS) and Ubbelohde viscometer. The results revealed that CNTs could react with sizing agent at 120 °C, and optimal reaction occurs when mass ratio was about 1:20. Then, carbon fibers were immersed in mixed aqueous suspension of CNTs and sizing agent with the above ratio dispersed by ultrasonication. According to scanning electron microscope (SEM) observations, fibers surfaces were coated with CNTs and sizing agent. The static contact angle tests indicated wetting performance between fibers and epoxy resin were improved after deposited procedures. Interlaminar shear strength was increased by 67.01% for fibers/epoxy resin composites after mixture deposited process. Moreover, the tensile strength of single fibers after depositing showed a slightly increase compared with that of fibers without depositing layer.

  20. COATINGS FOR PROTECTION OF EQUIPMENT FOR BIOCHEMICAL PROCESSING OF GEOTHERMAL RESIDUES: PROGRESS REPORT FY 97

    SciTech Connect

    ALLAN,M.L.

    1997-11-01

    Thermal sprayed ethylene methacrylic acid (EMAA) and ethylene tetrafluoroethylene (ETFE), spray-and-bake ETFE and polyvinylidene fluoride (PVDF) and brushable ceramic-epoxy coatings were evaluated for corrosion protection in a biochemical process to treat geothermal residues. The findings are also relevant to other moderate temperature brine environments where corrosion is a problem. Coupon, Atlas cell, peel strength, cathodic disbondment and abrasion tests were performed in aggressive environments including geothermal sludge, hypersaline brine and sulfur-oxidizing bacteria (Thiobadus ferrooxidans) to determine suitability for protecting storage tanks and reaction vessels. It was found that all of the coatings were resistant to chemical attack and biodegradation at the test temperature of 55 C. The EMAA coatings protected 316L stainless steel from corrosion in coupon tests. However, corrosion of mild steel substrates thermal sprayed with EMAA and ETFE occurred in Atlas cell tests that simulated a lined reactor operating environment and this resulted in decreased adhesive strength. Peel tests to measure residual adhesion revealed that failure mode was dependent on exposure conditions. Long-term tests on the durability of ceramic-epoxy coatings in brine and bacteria are ongoing. Initial indications are that this coating has suitable characteristics. Abrasion tests showed that the ceramic-epoxy had good resistance to the abrasive effects of sludge. Thermal sprayed EMAA coatings also displayed abrasion resistance. Cathodic disbondment tests in brine at room temperature indicated that EMAA coatings are resistant to disbondment at applied potentials of {minus}780 to {minus}1,070 mV SCE for the test conditions and duration. Slight disbondment of one specimen occurred at a potential of {minus}1,500 mV SCE. The EMAA may be suited to use in conjunction with cathodic protection although further long-term, higher temperature testing would be needed.

  1. Static vs dynamic settlement and adhesion of diatoms to ship hull coatings.

    PubMed

    Zargiel, Kelli A; Swain, Geoffrey W

    2014-01-01

    Many experiments utilize static immersion tests to evaluate the performance of ship hull coatings. These provide valuable data; however, they do not accurately represent the conditions both the hull and fouling organisms encounter while a ship is underway. This study investigated the effect of static and dynamic immersion on the adhesion and settlement of diatoms to one antifouling coating (BRA 640), four fouling-release coatings (Intersleek(®) 700, Intersleek(®) 900, Hempasil X3, and Dow Corning 3140) and one standard surface (Intergard(®) 240 Epoxy). Differences in community composition were observed between the static and dynamic treatments. Achnanthes longipes was present on all coatings under static immersion, but was not present under dynamic immersion. This was also found for diatoms in the genera Bacillaria and Gyrosigma. Melosira moniformis was the only diatom present under dynamic conditions, but not static conditions. Several common fouling diatom genera were present on panels regardless of treatment: Amphora, Cocconeis, Entomoneis Cylindrotheca, Licmophora, Navicula, Nitzschia, Plagiotropis, and Synedra. Biofilm adhesion, diatom abundance and diatom diversity were found to be significantly different between static and dynamic treatments; however, the difference was dependent on coating and sampling date. Several coatings (Epoxy, DC 3140 and IS 700) had significantly higher biofilm adhesion on dynamically treated panels on at least one of the four sampling dates, while all coatings had significantly higher diatom abundance on at least one sampling date. Diversity was significantly greater on static panels than dynamic panels for Epoxy, IS 700 and HX3 at least once during the sampling period. The results demonstrate how hydrodynamic stress will significantly influence the microfouling community. Dynamic immersion testing is required to fully understand how antifouling surfaces will respond to biofilm formation when subjected to the stresses experienced

  2. Thermal degradation of new and aged urethane foam and epon 826 epoxy.

    SciTech Connect

    Kruizenga, Alan Michael; Mills, Bernice E.

    2013-08-01

    Thermal desorption spectroscopy was used to monitor the decomposition as a function of temperature for the foam and epoxy as a function of temperature in the range of 60C to 170C. Samples were studied with one day holds at each of the studied temperatures. Both new (FoamN and EpoxyN) and aged (FoamP and EpoxyP) samples were studied. During these ~10 day experiments, the foam samples lost 11 to 13% of their weight and the EpoxyN lost 10% of its weight. The amount of weight lost was difficult to quantify for EpoxyP because of its inert filler. The onset of the appearance of organic degradation products from FoamP began at 110C. Similar products did not appear until 120C for FoamN, suggesting some effect of the previous decades of storage for FoamP. In the case of the epoxies, the corresponding temperatures were 120C for EpoxyP and 110C for EpoxyN. Suggestions for why the aged epoxy seems more stable than newer sample include the possibility of incomplete curing or differences in composition. Recommendation to limit use temperature to 90-100C for both epoxy and foam.

  3. Cure reaction of epoxy resins catalyzed by graphite-based nanofiller

    NASA Astrophysics Data System (ADS)

    Corcione, C. Esposito; Acocella, Maria Rosaria; Giuri, Antonella; Maffezzoli, Alfonso; Guerra, Gaetano

    2015-12-01

    A significant effort was directed to the synthesis of graphene stacks/epoxy nanocomposites and to the analysis of the effect of a graphene precursor on cure reaction of a model epoxy matrix. A comparative thermal analysis of epoxy resins filled with an exfoliated graphite oxide eGO were conducted. The main aim was to understand the molecular origin of the influence of eGO on the Tg of epoxy resins. The higher Tg values previously observed for low curing temperatures, for epoxy resins with graphite-based nanofillers, were easily rationalized by a catalytic activity of graphitic layers on the reaction between the epoxy and amine groups of the resin, which leads to higher crosslinking density in milder conditions. A kinetic analysis of the cure mechanism of the epoxy resin associated to the catalytical activity of the graphite based filler was performed by isothermal DSC measurements. The DSC results showed that the addition of graphite based filler greatly increased the enthalpy of epoxy reaction and the reaction rate, confirming the presence of a catalytic activity of graphitic layers on the crosslinking reaction between the epoxy resin components (epoxide oligomer and di-amine). A kinetic modelling analysis, arising from an auto-catalyzed reaction mechanism, was finally applied to isothermal DSC data, in order to predict the cure mechanism of the epoxy resin in presence of the graphite based nanofiller.

  4. Bi-directional controlled release of ibuprofen and Mg(2+) from magnesium alloys coated by multifunctional composite.

    PubMed

    Dong, Hongzhou; Li, Qing; Tan, Cui; Bai, Ningning; Cai, Peng

    2016-11-01

    Two major problems for magnesium alloy implant are the high degradation rate and easy infection associated with implantation. Herein, a surface drug delivery system (Mg/Epoxy resin-ZnO/PCL-Ibuprofen) which can realize bi-directional controlled release of ibuprofen and Mg(2+) was designed via a dip coating process followed by spraying. The in vitro test demonstrated that the ibuprofen in drug-eluting compound material showed sustained release profiles for 22days, which can effectively solve the local cellular rejection and inflammation during the early stage of implantation. Besides, the drug carrier also exhibited improved corrosion resistance duel to the high combining strength between Epoxy resin-ZnO coating and magnesium alloy, so Mg(2+) can release slowly at first and then speeded up later. This approach may be suitable for coating other implant materials such as stainless steel, titanium alloy etc. PMID:27524048

  5. Evaluation of coating adhesion using a radial speckle interferometer combined with a micro-indentation test

    NASA Astrophysics Data System (ADS)

    Tendela, Lucas P.; Kaufmann, Guillermo H.

    2012-06-01

    This paper presents a technique to investigate coating adhesion which combines a radial in-plane speckle interferometer and a micro-indentation test. The proposed technique is based on the measurement of the radial in-plane displacement field produced by a micro-indentation introduced on the coated surface of the specimen. Using steel specimens coated with a thin coating of epoxy paint and subjected to different adhesive conditions, it is demonstrated that digital speckle pattern interferometry can be successfully used to measure the small local deformations generated by a micro-indentation. An empirical model, which allows to quantify the adhesion of a given coated-substrate system by the proposed combined technique, is finally presented.

  6. Release characteristics of reattached barnacles to non-toxic silicone coatings.

    PubMed

    Kim, Jongsoo; Nyren-Erickson, Erin; Stafslien, Shane; Daniels, Justin; Bahr, James; Chisholm, Bret J

    2008-01-01

    Release mechanisms of barnacles (Amphibalanus amphitrite or Balanus amphitrite) reattached to platinum-cured silicone coatings were studied as a function of coating thickness (210-770 microm), elastic modulus (0.08-1.3 MPa), and shear rate (2-22 microm s(-1)). It was found that the shear stress of the reattached, live barnacles necessary to remove from the silicone coatings was controlled by the combined term (E/t)(0.5) of the elastic modulus (E) and thickness (t). As the ratio of the elastic modulus to coating thickness decreased, the barnacles were more readily removed from the silicone coatings, showing a similar release behavior to pseudobarnacles (epoxy glue). The barnacle mean shear stress ranged from 0.017 to 0.055 MPa whereas the pseudobarnacle mean shear stress ranged from 0.022 to 0.095 MPa.

  7. Thermal radiative properties: Coatings.

    NASA Technical Reports Server (NTRS)

    Touloukian, Y. S.; Dewitt, D. P.; Hernicz, R. S.

    1972-01-01

    This volume consists, for the most part, of a presentation of numerical data compiled over the years in a most comprehensive manner on coatings for all applications, in particular, thermal control. After a moderately detailed discussion of the theoretical nature of the thermal radiative properties of coatings, together with an overview of predictive procedures and recognized experimental techniques, extensive numerical data on the thermal radiative properties of pigmented, contact, and conversion coatings are presented. These data cover metallic and nonmetallic pigmented coatings, enamels, metallic and nonmetallic contact coatings, antireflection coatings, resin coatings, metallic black coatings, and anodized and oxidized conversion coatings.

  8. Multi-scale Rule-of-Mixtures Model of Carbon Nanotube/Carbon Fiber/Epoxy Lamina

    NASA Technical Reports Server (NTRS)

    Frankland, Sarah-Jane V.; Roddick, Jaret C.; Gates, Thomas S.

    2005-01-01

    A unidirectional carbon fiber/epoxy lamina in which the carbon fibers are coated with single-walled carbon nanotubes is modeled with a multi-scale method, the atomistically informed rule-of-mixtures. This multi-scale model is designed to include the effect of the carbon nanotubes on the constitutive properties of the lamina. It included concepts from the molecular dynamics/equivalent continuum methods, micromechanics, and the strength of materials. Within the model both the nanotube volume fraction and nanotube distribution were varied. It was found that for a lamina with 60% carbon fiber volume fraction, the Young's modulus in the fiber direction varied with changes in the nanotube distribution, from 138.8 to 140 GPa with nanotube volume fractions ranging from 0.0001 to 0.0125. The presence of nanotube near the surface of the carbon fiber is therefore expected to have a small, but positive, effect on the constitutive properties of the lamina.

  9. Polysulfone and polyacrylate-based zwitterionic coatings for the prevention and easy removal of marine biofouling.

    PubMed

    Hibbs, Michael R; Hernandez-Sanchez, Bernadette A; Daniels, Justin; Stafslien, Shane J

    2015-01-01

    A series of polysulfone and polyacrylate-based zwitterionic coatings were prepared on epoxy-primed aluminum substrata and characterized for their antifouling (AF) and fouling-release (FR) properties towards marine bacteria, microalgae and barnacles. The zwitterionic polymer coatings provided minimal resistance against bacterial biofilm retention and microalgal cell attachment, but facilitated good removal of attached microbial biomass by exposure to water-jet apparatus generated hydrodynamic shearing forces. Increasing the ion content of the coatings improved the AF properties, but required a stronger adhesive bond to the epoxy-primed aluminum substratum to prevent coating swelling and dissolution. Grafted poly(sulfobetaine) (gpSBMA), the most promising zwitterionic coating identified from microfouling evaluations, enabled the removal of four out of five barnacles reattached to its surface without incurring damage to their baseplates. This significant result indicated that gpSBMA relied predominately on its surface chemistry for its FR properties since it was very thin (~1-2 µm) relative to commercial coating standards (>200 µm). PMID:26343202

  10. Mitigating Localized Corrosion Using Thermally Sprayed Aluminum (TSA) Coatings on Welded 25% Cr Superduplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Paul, S.; Lu, Q.; Harvey, M. D. F.

    2015-04-01

    Thermally sprayed aluminum (TSA) coating has been increasingly used for the protection of carbon steel offshore structures, topside equipment, and flowlines/pipelines exposed to both marine atmospheres and seawater immersion conditions. In this paper, the effectiveness of TSA coatings in preventing localized corrosion, such as pitting and crevice corrosion of 25% Cr superduplex stainless steel (SDSS) in subsea applications, has been investigated. Welded 25% Cr SDSS (coated and uncoated) with and without defects, and surfaces coated with epoxy paint were also examined. Pitting and crevice corrosion tests, on welded 25% Cr SDSS specimens with and without TSA/epoxy coatings, were conducted in recirculated, aerated, and synthetic seawater at 90 °C for 90 days. The tests were carried out at both the free corrosion potentials and an applied cathodic potential of -1100 mV saturated calomel electrode. The acidity (pH) of the test solution was monitored daily and adjusted to between pH 7.5 and 8.1, using dilute HCl solution or dilute NaOH, depending on the pH of the solution measured during the test. The test results demonstrated that TSA prevented pitting and crevice corrosion of 25% Cr SDSS in artificial seawater at 90 °C, even when 10-mm-diameter coating defect exposing the underlying steel was present.

  11. Polysulfone and polyacrylate-based zwitterionic coatings for the prevention and easy removal of marine biofouling

    SciTech Connect

    Hibbs, Michael R.; Hernandez-Sanchez, Bernadette A.; Daniels, Justin; Stafslien, Shane J.

    2015-09-07

    A series of polysulfone and polyacrylate-based zwitterionic coatings were prepared on epoxy-primed aluminum substrata and characterized for their antifouling (AF) and fouling-release (FR) properties towards marine bacteria, microalgae and barnacles. The zwitterionic polymer coatings provided minimal resistance against bacterial biofilm retention and microalgal cell attachment, but facilitated good removal of attached microbial biomass by exposure to water-jet apparatus generated hydrodynamic shearing forces. Increasing the ion content of the coatings improved the AF properties, but required a stronger adhesive bond to the epoxy-primed aluminum substratum to prevent coating swelling and dissolution. Grafted poly(sulfobetaine) (gpSBMA), the most promising zwitterionic coating identified from microfouling evaluations, enabled the removal of four out of five barnacles reattached to its surface without incurring damage to their baseplates. As a result, this significant result indicated that gpSBMA relied predominately on its surface chemistry for its FR properties since it was very thin (~1–2 µm) relative to commercial coating standards (>200 µm).

  12. Polysulfone and polyacrylate-based zwitterionic coatings for the prevention and easy removal of marine biofouling

    DOE PAGES

    Hibbs, Michael R.; Hernandez-Sanchez, Bernadette A.; Daniels, Justin; Stafslien, Shane J.

    2015-09-07

    A series of polysulfone and polyacrylate-based zwitterionic coatings were prepared on epoxy-primed aluminum substrata and characterized for their antifouling (AF) and fouling-release (FR) properties towards marine bacteria, microalgae and barnacles. The zwitterionic polymer coatings provided minimal resistance against bacterial biofilm retention and microalgal cell attachment, but facilitated good removal of attached microbial biomass by exposure to water-jet apparatus generated hydrodynamic shearing forces. Increasing the ion content of the coatings improved the AF properties, but required a stronger adhesive bond to the epoxy-primed aluminum substratum to prevent coating swelling and dissolution. Grafted poly(sulfobetaine) (gpSBMA), the most promising zwitterionic coating identified frommore » microfouling evaluations, enabled the removal of four out of five barnacles reattached to its surface without incurring damage to their baseplates. As a result, this significant result indicated that gpSBMA relied predominately on its surface chemistry for its FR properties since it was very thin (~1–2 µm) relative to commercial coating standards (>200 µm).« less

  13. Polysulfone and polyacrylate-based zwitterionic coatings for the prevention and easy removal of marine biofouling.

    PubMed

    Hibbs, Michael R; Hernandez-Sanchez, Bernadette A; Daniels, Justin; Stafslien, Shane J

    2015-01-01

    A series of polysulfone and polyacrylate-based zwitterionic coatings were prepared on epoxy-primed aluminum substrata and characterized for their antifouling (AF) and fouling-release (FR) properties towards marine bacteria, microalgae and barnacles. The zwitterionic polymer coatings provided minimal resistance against bacterial biofilm retention and microalgal cell attachment, but facilitated good removal of attached microbial biomass by exposure to water-jet apparatus generated hydrodynamic shearing forces. Increasing the ion content of the coatings improved the AF properties, but required a stronger adhesive bond to the epoxy-primed aluminum substratum to prevent coating swelling and dissolution. Grafted poly(sulfobetaine) (gpSBMA), the most promising zwitterionic coating identified from microfouling evaluations, enabled the removal of four out of five barnacles reattached to its surface without incurring damage to their baseplates. This significant result indicated that gpSBMA relied predominately on its surface chemistry for its FR properties since it was very thin (~1-2 µm) relative to commercial coating standards (>200 µm).

  14. In-situ phosphatizing coatings for aerospace, OEM and coil coating applications

    NASA Astrophysics Data System (ADS)

    Neuder, Heather Aurelia

    The current metal coating process is a multi-step process. The surface is cleaned, primered, dried and then painted. The process is labor intensive and time consuming. The wash primer is a conversion coating, which prepares metal surface for better paint adhesion. The wash primers currently used often contain hexavalent chromium (Cr6+), which seals the pores in the conversion coating. The presence of hexavalent chromium, a known carcinogen, and volatile organic compounds (VOCs) make waste disposal expensive and pose dangers to workers. The novel technique of in-situ phosphatizing coating (ISPC) is a single-step, chrome-free alternative to the present coating practice. Formulation of an ISPC involves predispersal of an in-situ phosphatizing reagent (ISPR) into the paint system to form a stable formulation. The ISPR reacts with the metal surface and bonds with the paint film simultaneously, which eliminates the need for a conversion coating. In acid catalyzed paint systems, such as polyester-melamine paints, the ISPR also catalyzes cross-linking reactions between the melamine and the polyester polyols. ISPCs are formulated using commercially available coating systems including: polyester-melamine, two-component epoxy, polyurethane and high-hydroxy content polyester-melamine coil coating. The ISPCs are applied to metal substrates and their performances are evaluated using electrochemical, thermal and standard American Society for Testing and Materials (ASTM) testing methods. In addition, ISPCs were designed and formulated based on: (1) phosphate chemistry, (2) polymer chemistry, (3) sol-gel chemistry, and (4) the ion-exchange principle. Organo-functionalized silanes, which serve as excellent coupling and dispersion agents, are incorporated into the optimized ISPC formula and evaluated using standard ASTM testing methods and electrochemical spectroscopy. Also, an ion-exchange pigment, which leads to better adhesion by forming a mixed metal silicate surface, is

  15. Evaluation of coating degradation for polymer coated steel exposed to seawater

    SciTech Connect

    Mansfeld, F.; Xiao, H.; Han, L.T.; Lee, C.C.; Chen, C.; Jones-Meehan, J.; Little, B.J.

    1996-10-01

    Three sets of polymer coated steel were exposed to Pacific ocean water (NS) and artificial (AS) sea water. Each set had a different primer -- metallic zinc, IVD-Al or phosphate. Within each set one group of samples had an epoxy coating, the other set had an additional layer of polyurethane as a topcoat. Degradation of the protective properties of the polymer coating was followed by recording impedance spectra and electrochemical potential and current noise data as well as by visual observation. Statistical analyses concerning the effects of the nature of the primer, presence of a topcoat and exposure medium (biotic vs. abiotic) were performed based on the breakpoint frequency f{sub b} obtained from impedance data and the noise resistance R{sub n} and the spectral noise resistance R{sup o}{sub sn} obtained from noise data. Samples exposed to three different colonies of microorganisms containing sulfate reducing-bacteria (SRB) and a control solution were evaluated using electrochemical impedance spectroscopy (EIS). All samples were examined by environmental scanning electron microscopy (ESEM) to determine biofilm distribution and spatial relationships between coating damage and microorganisms.

  16. Epoxy composites based on inexpensive tire waste filler

    SciTech Connect

    Ahmetli, Gulnare Gungor, Ahmet Kocaman, Suheyla

    2014-05-15

    Tire waste (TW) was recycled as raw material for the preparation of DGEBA-type epoxy composite materials. The effects of filler amount and epoxy type on the mechanical properties of the composites were investigated. Tensile strength and Young’s modulus of the composites with NPEL were generally higher than composites with NPEF. The appropriate mass level for TW in both type composites was found to be 20 wt%. The equilibrium water sorption of NPEL/TW and NPEF/TW composites for 14-day immersion was determined as 0.10 % and 0.21 %, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) were used for characterization of the composites.

  17. Development of failure criterion for Kevlar-epoxy fabric laminates

    NASA Technical Reports Server (NTRS)

    Tennyson, R. C.; Elliott, W. G.

    1984-01-01

    The development of the tensor polynomial failure criterion for composite laminate analysis is discussed. In particular, emphasis is given to the fabrication and testing of Kevlar-49 fabric (Style 285)/Narmco 5208 Epoxy. The quadratic-failure criterion with F(12)=0 provides accurate estimates of failure stresses for the Kevlar/Epoxy investigated. The cubic failure criterion was re-cast into an operationally easier form, providing the engineer with design curves that can be applied to laminates fabricated from unidirectional prepregs. In the form presented no interaction strength tests are required, although recourse to the quadratic model and the principal strength parameters is necessary. However, insufficient test data exists at present to generalize this approach for all undirectional prepregs and its use must be restricted to the generic materials investigated to-date.

  18. Development of ricehusk ash reinforced bismaleimide toughened epoxy nanocomposites

    PubMed Central

    Kanimozhi, K.; Sethuraman, K.; Selvaraj, V.; Alagar, M.

    2014-01-01

    Recent past decades have witnessed remarkable advances in composites with potential applications in biomedical devices, aerospace, textiles, civil engineering, energy, electronic engineering, and household products. Thermoset polymer composites have further enhanced and broadened the area of applications of composites. In the present work epoxy-BMI toughened-silica hybrid (RHA/DGEBA-BMI) was prepared using bismaleimide as toughener, bisphenol-A as matrix and a silica precursor derived from rice husk ash as reinforcement with glycidoxypropyltrimethoxysilane as coupling agent. Differential scanning calorimetry, electron microscopy, thermogravimetric analysis, and goniometry were used to characterize RHA/DGEBA-BMI composites developed in the present work. Tensile, impact and flexural strength, tensile and flexural modulus, hardness, dielectric properties were also studied and discussed. The hybrid nanocomposites possess the higher values of the glass transition temperature (Tg) and mechanical properties than those of neat epoxy matrix. PMID:25279372

  19. Thermal Conductivity of MWNT-Epoxy Composites by Transient Thermoreflectance

    NASA Astrophysics Data System (ADS)

    Brown, M.; Jagannadham, K.

    2015-08-01

    Multiwall nanotube composites with epoxy matrix were synthesized by sonication. Thermal conductivity of the composite samples was determined by a transient thermoreflectance method using indium film as a transducer. The thermal conductivity normal to the surface followed percolation behavior. The presence of higher mass fraction of MWNTs near the surface, and the higher purity and the larger aspect ratio of MWNTs were found to be responsible for significant improvement in thermal conductivity of the composites. The barrier to conduction was found to be the width of the epoxy film separating the MWNTs. Modeling analysis showed that the interface thermal conductance between MWNTs is fairly large and is not a limiting factor for the improvement in the thermal conductivity.

  20. Bending response of Kevlar 49/epoxy beams and rings

    SciTech Connect

    Reedy, E.D. Jr.; Guess, T.R.

    1988-01-01

    Kevlar 49/epoxy laminates often exhibit substantial material nonlinearity when subjected to bending. A unidirectionally reinforced Kevlar 49 lamina is nearly linear elastic to failure in tension, however, in fiber-directed compression, it responds in a perfectly plastic-like manner once a compressive strength of roughly 20% of its tensile ultimate strength is exceeded. This combined linear tensile/nonlinear compressive behavior is the source of Kevlar 49/epoxy's flexural nonlinearity. Since Kevlar 49 reinforced laminates can often carry bending loads well above those needed to cause initial compressive yield, it is desirable to be able to predict the post-yield flexural response. In this presentation, analyses that utilize a simple idealization of compressive yielding are described and calculated results for Kevlar 49 reinforced beams and rings are compared with available data. 2 refs., 3 figs.

  1. Experimental characterization of continuous alumina-fiber/epoxy

    SciTech Connect

    Gu Yijun.

    1991-01-01

    The mechanical properties were investigated at ambient and cryogenic temperatures. The experimental research includes compressive-strength tests of lamina and laminate, and laminate compressive fatigue. The surfaces of the damaged specimens were examined with scanning electron microscopy to reveal failure mechanisms. It was found that under a static load the compressive behavior of FP/Epoxy depends on fiber orientations, stacking sequences, and temperatures. Fibers parallel to the loading direction possess the highest Young's modulus and the lowest ultimate strain, and fibers transverse to the loading direction have the lowest modulus and the highest ultimate strain; crossply laminates are intermediate. The compressive strengths at 77K are higher than at 295K, and Young's moduli are about the same at 77K and at 295K. Visual observations and an SEM examination of fractured specimens reveal that the loading methods, fiber orientations, testing temperatures, and reinforcing materials influence the failure modes and failure mechanisms of FP/Epoxy composites.

  2. Tensile Stress Acoustic Constants of Unidirectional Graphite/Epoxy Composites

    NASA Technical Reports Server (NTRS)

    Prosser, W. H.

    1990-01-01

    Previously, the stress acoustic constants (SAC's) of unidirectional graphite/epoxy composites were measured to determine the nonlinear moduli of this material. These measurements were made under compressive loading in order to obtain the sufficient number of values needed to calculate these moduli. However, because their strength in tension along fiber directions can be several times greater, most composites are used under tensile loading. Thus, it is important to characterize the nonlinear properties of these materials in tension as well. The SAC's which are defined as the slope of the normalized change in ultrasonic "natural" velocity as a function of stress were measured in a unidirectional laminate of T300/5208 graphite/epoxy. Tensile load was applied along the fiber axis with the ultrasonic waves propagating perpendicular to the fiber direction. Changes in velocity were measured using a pulsed phase locked loop ultrasonic interferometer with the nominal frequency of the ultrasonic waves being 2.25 MHz.

  3. Autonomic Healing of Epoxy Using Micro-Encapsulated Dicyclopentadiene

    SciTech Connect

    THOMA, STEVEN G.; GIUNTA, RACHEL K.; STAVIG, MARK E.; EMERSON, JOHN A.; MORALES, ALFREDO M.

    2003-05-01

    The autonomic healing ability of an epoxy adhesive containing micro-encapsulated dicyclopentadiene (DCPD) was evaluated. The epoxy resin used was Epon 828 cured with either Versamid 140 or diethylenetriamine (DETA). Variables included total weight percent of microcapsules (MCs) and catalyst, as well as the catalyst to DCPD ratio. The degree of healing was determined by the fracture toughness before and after ''healing'' using double-cantilever beam analysis. It was found that the degree of self-healing was most directly related to the contact area (i.e. crack width) during healing. Temperature also played a significant role. Observed differences between the results of this study and those in literature are discussed.

  4. Development of ricehusk ash reinforced bismaleimide toughened epoxy nanocomposites.

    NASA Astrophysics Data System (ADS)

    K, Kanimozhi; Sethuraman, K.; V, Selvaraj; Alagar, Muthukaruppan

    2014-09-01

    Abstract Recent past decades have witnessed remarkable advances in composites with potential applications in biomedical devices, aerospace, textiles, civil engineering, energy, electronic engineering, and household products. Thermoset polymer composites have further enhanced and broadened the area of applications of composites. In the present work epoxy-BMI toughened-silica hybrid (RHA/DGEBA-BMI) was prepared using bismaleimide as toughener, bisphenol-A as matrix and a silica precursor derived from rice husk ash as reinforcement with glycidoxypropyltrimethoxysilane as coupling agent. Differential scanning calorimetry, electron microscopy, thermogravimetric analysis, and goniometry were used to characterize RHA/DGEBA-BMI composites developed in the present work. Tensile, impact and flexural strength, tensile and flexural modulus, hardness, dielectric properties were also studied and discussed. The hybrid nanocomposites possess the higher values of the glass transition temperature (Tg) and mechanical properties than those of neat epoxy matrix.

  5. Pyrolysis of epoxies used for thermal-battery headers

    SciTech Connect

    Guidotti, R.A.; Thornberg, S.M.; Campbell-Domme, B.

    1995-08-01

    Thermally activated batteries use an epoxy for encapsulation of the electrical feedthroughs in the header of the battery. When the thermal battery is thermally abused, the encapsulant can pyrolyze and generate large internal pressures. This causes the battery to vent in extreme cases. The nature of these gases has never been adequately documented. Therefore, a study was undertaken to address this deficiency. The pyrolysis of various encapsulants that have been used, or are being considered for use, in thermally activated batteries was studied over a temperature range of 155 to 455 C. The composition of the pyrolysis decomposition products was determined by gas chromatography/mass spectrometry (GS/MS). This determination is helpful in assessing the potential environmental and health effect for personnel exposed to such gases. In addition, the thermal stability of the various epoxies was measured by thermogravimetric analysis (TGA).

  6. Thermal expansion of epoxy-fiberglass composite specimens

    SciTech Connect

    McElroy, D.L.; Weaver, F.J.; Bridgman, C.

    1986-01-01

    The thermal expansion behavior of three epoxy-fiberglass composite specimens was measured from 20 to 120/sup 0/C (70 to 250/sup 0/F) using a fused quartz push-rod dilatometer. Billets produced by vacuum impregnating layers of two types of fiberglass cloth with an epoxy resin were core-drilled to produce cylindrical specimens. These were used to study expansion perpendicular and parallel to the fiberglass layers. The dilatometer is held at a preselected temperature until steady-state is indicated by stable length and temperature data. Before testing the composite specimens, a reliability check of the dilatometer was performed using a copper secondary standard. This indicated thermal expansion coefficient (..cap alpha..) values within +-2% of expected values from 20 to 200/sup 0/C.

  7. Creep behavior of epoxy resin during irradiation at cryogenic temperature

    NASA Astrophysics Data System (ADS)

    Nishiura, Tetsuya; Nishijima, Shigehiro; Okada, Toichi

    1999-11-01

    Creep tests of an epoxy resin during bending and irradiation have been carried out to investigate the synergistic effects of radiation and stress on mechanical properties of the resin. Simultaneous application of stress and irradiation on the epoxy resin enhanced creep rates in comparison with the application of stress on an irradiated sample. In order to clarify the mechanism of the radiation-induced creep, measurements of solvent swelling of specimens have been performed. The swelling increased with the dose and the increase of the swelling corresponds to the increase of the chain scission. The mechanism of increased deformation of the resin during irradiation is proposed to be caused by increased chain scission following the release of the local strain energy.

  8. Formulation and Characterization of Epoxy Resin Copolymer for Graphite Composites

    NASA Technical Reports Server (NTRS)

    Keck, F. L.

    1983-01-01

    Maximum char yield was obtained with a copolymer containing 25% mol fraction DGEBE and 75% mol fraction DGEBA (Epon 828). To achieve the high values (above 40%), a large quantity of catalyst (trimethoxyboroxine) was necessary. Although a graphite laminate 1/8" thick was successfully fabricated, the limited life of the catalyzed epoxy copolymer system precludes commercial application. Char yields of 45% can be achieved with phenolic cured epoxy systems as indicated by data generated under NAS2-10207 contract. A graphite laminate using this type of resin system was fabricated for comparison purposes. The resultant laminate was easier to process and because the graphite prepreg is more stable, the fabrication process could readily be adapted to commercial applications.

  9. Dielectric properties of epoxy resin fly ash composite

    NASA Astrophysics Data System (ADS)

    Pattanaik, A.; Bhuyan, S. K.; Samal, S. K.; Behera, A.; Mishra, S. C.

    2016-02-01

    Epoxy resin is widely used as an insulating material in high voltage applications. Ceramic fillers are always added to the polymer matrix to enhance its mechanical properties. But at the same time, filler materials decreases the electrical properties. So while making the fly ash epoxy composite, it is obvious to detect the effect of fly ash reinforcement on the dielectric nature of the material. In the present research work, fly ash is added to four different weight percentages compositions and post-curing has been done in the atmospheric condition, normal oven and micro oven. Tests were carried out on the developed polymer composite to measure its dielectric permittivity and tan delta value in a frequency range of 1 Hz - 1 MHz. The space charge behaviours were also observed by using the pulse electroacoustic (PEA) technique. The dielectric strength and losses are compared for different conditions.

  10. Relaxation Characteristics of 828 DGEBA Epoxy Over Long Time Periods

    NASA Astrophysics Data System (ADS)

    Hoo, Jasmine; Reprogle, Riley C.; Wisler, Brian; Arechederra, Gabriel K.; McCoy, John D.; Kropka, Jamie M.; Long, Kevin N.

    The mechanical relaxation response in uniaxial compression of a diglycidyl ether of bisphenol-A epoxy was studied over long time periods. The epoxy, 828DEA, was Epon 828 cured with diethanolamine (DEA). A sample was compressed at constant strain rate and held at various strain levels for days to allow the sample to relax. The sample was then compressed further and held once more. The relaxation curves were fit with a stretched exponential function. Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy's National Nuclear Security Administration under Contract DE-AC04-94AL85000.

  11. Sliding wear resistance of epoxy polymers against stainless steel

    SciTech Connect

    Spinks, G.M.; Dimovski, L.; Samandi, M.

    1993-12-31

    The wear mechanisms occurring during sliding contact between epoxy resins and a smooth steel counterface have been investigated. The samples were prepared from a commercial diglycidyl ether of bisphenol-A epoxy and cured with various hardeners. The cured resins displayed a wide range of mechanical properties (particularly fracture toughness), and crosslink densities. The wear rates of the samples were found to vary by up to four orders of magnitude. It was found that the wear rates correlated to the inverse of the fracture toughness, which was in accord with previous studies on the wear of plastics by Omar et al. The mechanism was found to involve an ``adhesive/fatigue`` process, as proposed by Omar. Additionally, it was found that the addition of a rubber toughening agent had no effect on the wear rate, whilst sliding contact between polymer and polymer resulted in a much higher rate of wear. Possible explanations for this behavior are given.

  12. Thermal properties of epoxy resins at cryogenic temperatures

    NASA Astrophysics Data System (ADS)

    Nakane, H.; Nishijima, S.; Fujishiro, H.; Yamaguchi, T.; Yoshizawa, S.; Yamazaki, S.

    2002-05-01

    In order to establish the design technique of epoxy resin at cryogenic temperature, its thermal contraction coefficients and dynamic Young's modulus were measured from room to cryogenic temperatures when plasticizer was both present and absent. The disappearance of the effects of the plasticizer were confirmed by measuring its thermal expansion coefficient. The process in which the addition of plasticizer reduces the glass transition temperature was clarified by measuring its dynamic Young's modulus. It was also discovered that blunt peak is caused by addition of plasticizer. The data obtained by measuring the dynamic Young's modulus clearly indicate that this peak disappears at cryogenic temperature resulting in the disappearance of the effects of the plastizer. The conclusion is that when epoxy resin is to be used at cryogenic temperature it is desirable that the addition of plastizer is kept at the minimum level.

  13. Intumescent coatings based on 4,4 prime-dinitrosulfanilide

    NASA Technical Reports Server (NTRS)

    Sawko, P. M.; Riccitiello, S. R.

    1977-01-01

    Nitroaromatic amine-based intumescent coatings which offer improved thermal protection to a substrate by reducing the backface temperature rise have been developed. The intumescent monomer agent is 4,4 prime-dinitrosulfanilide. This agent has an intumescent temperature of 220 deg C, compared with 300 deg C for the ammonium salt of 1,4-nitroaniline-2-sulfonic acid and offers a twelve-fold reduction in water solubility over this compound. On the basis of differential thermal analysis and screening tests, a chlorinated polyolifin epoxy-reactive butadiene acrylonitrile rubber blend was selected as a flame quenching binder.

  14. Optical tissue phantoms based on spin coating method

    NASA Astrophysics Data System (ADS)

    Park, Jihoon; Ha, Myungjin; Yu, Sung Kon; Radfar, Edalat; Jun, Eunkwon; Lee, Nara; Jung, Byungjo

    2015-03-01

    Fabrication of optical tissue phantom (OTP) simulating whole skin structure has been regarded as laborious and time consuming work. This study fabricated multilayer OTP optically and structurally simulating epidermis-dermis structure including blood vessel. Spin coating method was used to produce thin layer mimicking epidermal layer, then optimized for reference epoxy and silicone matrix. Adequacy of both materials in phantom fabrication was considered by comparison the fabrication results. In addition similarities between OTP and biological tissue in optical property and thickness was measured to evaluate this fabrication process.

  15. Study of organic ablative thermal-protection coating for solid rocket motor

    NASA Astrophysics Data System (ADS)

    Hua, Zenggong

    1992-06-01

    A study is conducted to find a new interior thermal-protection material that possesses good thermal-protection performance and simple manufacturing possibilities. Quartz powder and Cr2O3 are investigated using epoxy resin as a binder and Al2O3 as the burning inhibitor. Results indicate that the developed thermal-protection coating is suitable as ablative insulation material for solid rocket motors.

  16. Effect of space environment on composite materials and thermal coatings (A0138-9)

    NASA Technical Reports Server (NTRS)

    Parcelier, Michel; Assie, Jean Pierre

    1992-01-01

    This paper presents an experiment within the FRECOPA project on composite materials, adhesives, and thermal coatings. The aging of the specimens was limited because of the canister closing, the location on the trailing edge and the arrangement of the specimens inside the canister. The results show no evidence of change for several graphite fiber reinforced epoxy matrix composite materials as well as for two adhesives. Minor changes can be found on some second surface mirrors.

  17. Toughening reinforced epoxy composites with brominated polymeric additives

    NASA Technical Reports Server (NTRS)

    Nir, Z. (Inventor); Gilwee, W. J., Jr. (Inventor)

    1985-01-01

    Cured polyfunctional epoxy resins including tris(hydroxyphenyl)methane triglycidyl ether are toughened by addition of polybrominated polymeric additives having an EE below 1500 to the pre-cure composition. Carboxy-terminated butadiene-acrylonitrile rubber is optionally present in the pre-cure mixture as such or as a pre-formed copolymer with other reactants. Reinforced composites, particularly carbon-reinforced composites, of these resins are disclosed and shown to have improved toughness.

  18. Fabrication and evaluation of uniform and gradient density epoxies

    SciTech Connect

    Domeier, L.A.; Skala, D.M.; Goods, S.H.

    1997-11-01

    Filled epoxy materials which vary in density in a designed manner have been fabricated and their mechanical properties evaluated. Density variations were produced by incorporating different volume fractions of either glass microballoons (GMB) or alumina. Several different sample types were evaluated including uniform density (0.8 g/cm{sup 3} < {rho} < 2.0 g/cm{sup 3}) samples and gradient density samples (GMB only, 0.8 g/cm{sup 3} < {rho} < 1.2 g/cm{sup 3}). The uniform density specimens were evaluated for the effects of filler type and concentration on modulus and toughness. Results indicated that addition of alumina filler significantly increased the resulting modulus while addition of GMB had little measurable effect. These differences could be understood in terms of the differing moduli of the additives relative to that of the epoxy matrix. In the former case the alumina particulates had a modulus much greater than that of the epoxy while in the latter case, the modulus of the GMB additive was only slightly greater than that of the matrix. Addition of either filler significantly degraded the toughness of the composite specimens and precluded the use of gradients to enhance toughness performance. Discontinuous {open_quotes}block{close_quotes} gradients used for testing were fabricated by simple sequential pours of formulations with different GMB loadings and were evaluated for modulus, strength and ductility. Continuous gradients were fabricated in process studies by programmed shifts in the peristaltic pumping/mixing ratio of epoxies filled with either alumina or GMB. None of the continuous gradient materials were mechanically tested. These results suggest that applications utilizing gradient materials containing alumina and similar high modulus fillers to provide designed stiffness rather than improved toughness are the most appropriate targets for future investigation.

  19. Toughening reinforced epoxy composites with brominated polymeric additives

    NASA Technical Reports Server (NTRS)

    Nir, Z.; Gilwee, W. J., Jr. (Inventor)

    1985-01-01

    Cured polyfunctional epoxy resins including tris (hydroxyphenyl) methane triglycidyl ether are toughened by addition of polybrominated polymeric additives having an EE below 1500 to the pre-cure composition. Carboxy terminated butadiene acrylonitrile rubber is optionally present in the precure mixture as such or as a pre-formed copolymer with other reactants. Reinforced composites, particularly carbon reinforced composites, of these resins are disclosed and shown to have improved toughness.

  20. Fracto-emission from graphite/epoxy composites

    NASA Technical Reports Server (NTRS)

    Dickinson, J. T.

    1983-01-01

    Fracto-emission (FE) is the emission of particles and photons during and following crack propagation. Electrons (EE), positive ions (PIE), and excited and ground state neutrals (NE) were observed. Results of a number of experiments involving principally graphite/epoxy composites and Kevlar single fibers are presented. The physical processes responsible for EE and PIE are discussed as well as FE from fiber- and particulate-reinforced composites.