Science.gov

Sample records for fusion-bonded epoxy coatings

  1. Laboratory evaluation of fusion-bonded epoxy coatings for civil works applications. Final report

    SciTech Connect

    Race, T.D.; Boy, J.H.

    1995-01-01

    This study investigates safer, more cost-effective alternatives to U.S. Army Corps of Engineers paint specification C-200A, Coal Tar Epoxy Coating, which is used to protect steel sheet piling. Fusion-bonded epoxy, a nonpolluting shop-applied coating, was evaluated in laboratory tests as a potential replacement for C-200A. Laboratory tests that included salt and fresh water immersion, cyclic salt fog/ultraviolet (UV) condensation, impact resistance, and cathodic disbondment were conducted on four fusion-bonded epoxy and two control coating systems. Fusion-bonded epoxy coatings have excellent resistance to impact and cathodic disbondment. Resistance to corrosion in fresh and salt water immersion and in cyclic salt fog/UV-condensation exposures was comparable to the control coating systems. Based on the results of the laboratory tests, a field evaluation of fusion-bonded epoxy is recommended.

  2. Fusion-bonded epoxy coating defects on weld center line of submerged-arc welded pipe

    SciTech Connect

    Sokol, D.R.; Herndon, C.M. )

    1990-08-01

    The problem of weld center line coating defects in fusion-bonded epoxy coatings has occurred on pipe produced in Europe, North America, and Asia. At various times, the defects have been attributed to coating application practices, powder manufacturing, pipe manufacturing, welding methods, and overly critical inspectors. This article details plant experience and experimental trails that led to the identification of the cause and proof of the solution. The ultimate effect of initial coating defects on cathodic protection requirements is a matter of concern also.

  3. Fusion-bonded expoxy pipe coatings - 10 year's experience

    SciTech Connect

    Norman, D.; Gray, D. )

    1993-03-01

    This article examines the adoption of fusion-bonded epoxy powder (FBE) coating as the principal pipe coating used by British Gas PLC. The chronology of the use of FBE coatings from the early 1970s to the present day and the changes which this new technology has brought to applicators, contractors, and end users are discussed. Results of an in-service coating excavation/evaluation program are presented.

  4. The effect of cerium-based conversion treatment on the cathodic delamination and corrosion protection performance of carbon steel-fusion-bonded epoxy coating systems

    NASA Astrophysics Data System (ADS)

    Ramezanzadeh, B.; Rostami, M.

    2017-01-01

    The effect of surface pre-treatment of pipe surface by green cerium compound and phosphoric acid solution on the fusion-bonded epoxy (FBE) coating performance was studied. The composition and surface morphology of the steel samples treated by acid and Ce solutions were characterized by X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM), equipped with energy dispersive spectroscopy (EDS). Also, the surface free energy was evaluated on these samples through contact angle measurements. In addition, the effect of Ce and acid washing procedures on the adhesion properties and corrosion protection performance of the FBE was examined by pull-off, salt spray and electrochemical impedance spectroscopy (EIS) tests. Results showed that compared to acid washing, the chemical treatment by Ce solution noticeably increased the surface free energy of steel, improved the adhesion properties of FBE, decreased the cathodic delamination rate of FBE, and enhanced the coating corrosion resistance compared to the acid washed samples.

  5. Atmospheric corrosion and epoxy-coated reinforcement

    SciTech Connect

    Wheat, H.G.

    1998-12-31

    Atmospheric corrosion can have a tremendous effect on the ability of epoxy-coated reinforcement to maintain its effectiveness. Corrosive conditions can result in the coating becoming brittle and more susceptible to damage from handling. Atmospheric conditions can also enhance localized corrosion at holidays on the bars. Efforts to minimize these effects will be discussed.

  6. Cycloaliphatic epoxy resin coating for capillary electrophoresis.

    PubMed

    Shah, Roopa S; Wang, Qinggang; Lee, Milton L

    2002-04-05

    Coating the interior surface of a fused-silica capillary with a polymeric material has long been used in capillary electrophoresis (CE) to reduce or eliminate electroosmotic flow and suppress adsorption. A cycloaliphatic epoxide-based resin was bonded to silane treated capillaries and crosslinked with a curing agent. The epoxy resin coating significantly reduced electroosmotic flow over a pH range of 3-10. This coating was sufficiently hydrophilic to suppress protein adsorption. The epoxy resin coated capillary was used to separate several acidic and basic proteins and peptides. Separation efficiencies greater than 400,000 theoretical plates were achieved. The relative standard deviations in migration times for proteins were <0.8%. Speed and simplicity are important advantages of the coating procedure compared to other published coating methods.

  7. Epoxy coated reinforcement in bridge decks

    NASA Astrophysics Data System (ADS)

    Wills, J.

    A review was conducted of methods relating to the use of epoxy coated reinforcing bars for bridge decks and their potential for use in the United Kingdom. A survey of work carried out in the USA was carried out and the analysis used in a preliminary cost study. The options of having either a hot rolled asphalt surfacing or a permanently exposed concrete wearing surface were considered. It was concluded that epoxy coating of the top steel in addition to current waterproofing practice would provide, at relatively little extra cost, additional assurance that the reinforcement would be adequately protected throughout the life of a bridge. Current design rules do not permit decks with permanently exposed concrete wearing surface without waterproofing. Epoxy coating may afford a means of introducing such decks but before a positive recommendation to delete waterproofing can be made further studies would have to be undertaken.

  8. Epoxy-coated containers easily opened by wire band

    NASA Technical Reports Server (NTRS)

    Mc Coy, J. W.

    1966-01-01

    Epoxy coating reduces punctures, abrasions, and contamination of synthetic cellular containers used for shipping and storing fragile goods and equipment. A wire band is wound around the closure joint, followed by the epoxy coating. The container can then be easily opened by pulling the wire through the epoxy around the joint.

  9. Evaluation of Coatings for FR-4 Fiberglass Epoxy Composite Probes

    DTIC Science & Technology

    2014-01-01

    FR-4 fiberglass epoxy composite. In an effort to protect the probe from the damaging effects of abrasive components in soil, three commercial epoxy...coatings were evaluated for abrasion resistance. This report focuses on the application and performance properties of coatings applied to the FR-4...fiberglass epoxy composite material. The Standard Test Method for Abrasion Resistance of Organic Coatings by the Taber Abraser (ASTM D4060-10) was used

  10. ETV Program Report: Coatings for Wastewater Collection Systems - Standard Cement Materials, Epoxy Coating 4553

    EPA Science Inventory

    The Standard Cement Materials, Inc. Standard Epoxy Coating 4553™ (SEC 4553) epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Ma...

  11. ETV Program Report: Coatings for Wastewater Collection Systems - Standard Cement Materials, Epoxy Coating 4553

    EPA Science Inventory

    The Standard Cement Materials, Inc. Standard Epoxy Coating 4553™ (SEC 4553) epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Ma...

  12. Epoxy coatings over latex block fillers

    SciTech Connect

    Vincent, L.D.

    1997-12-01

    Failures of polymerized epoxy coatings applied over latex/acrylic block fillers continue to plague owners of commercial buildings, particularly those with high architectural content such as condominiums, high rise offices, etc. Water treatment facilities in paper mills are especially prone to this problem. The types of failures include delamination of the topcoats, blisters in both the block fillers and the topcoats and disintegration of the block filler itself. While the problem is well known, the approach to a solution is not. A study of several coatings manufacturer`s Product Data Sheets shows a wide variance in the recommendations for what are purportedly generically equivalent block fillers. While one manufacturer might take an essentially architectural approach, another will take a heavy-duty industrial approach. To the specifying architect or engineer who has little training in the complexities of protective coating systems, this presents a dilemma. Who does he believe? What does he specify? To whom can he turn for independent advice?

  13. Method for vacuum fusion bonding

    DOEpatents

    Ackler, Harold D.; Swierkowski, Stefan P.; Tarte, Lisa A.; Hicks, Randall K.

    2001-01-01

    An improved vacuum fusion bonding structure and process for aligned bonding of large area glass plates, patterned with microchannels and access holes and slots, for elevated glass fusion temperatures. Vacuum pumpout of all components is through the bottom platform which yields an untouched, defect free top surface which greatly improves optical access through this smooth surface. Also, a completely non-adherent interlayer, such as graphite, with alignment and location features is located between the main steel platform and the glass plate pair, which makes large improvements in quality, yield, and ease of use, and enables aligned bonding of very large glass structures.

  14. Fusion bonding and alignment fixture

    DOEpatents

    Ackler, Harold D.; Swierkowski, Stefan P.; Tarte, Lisa A.; Hicks, Randall K.

    2000-01-01

    An improved vacuum fusion bonding structure and process for aligned bonding of large area glass plates, patterned with microchannels and access holes and slots, for elevated glass fusion temperatures. Vacuum pumpout of all the components is through the bottom platform which yields an untouched, defect free top surface which greatly improves optical access through this smooth surface. Also, a completely non-adherent interlayer, such as graphite, with alignment and location features is located between the main steel platform and the glass plate pair, which makes large improvements in quality, yield, and ease of use, and enables aligned bonding of very large glass structures.

  15. Metallic Coatings for Graphite/Epoxy Composites

    DTIC Science & Technology

    1980-08-01

    Aero Structures Dept -. Radomes Section B-2 DISTRIBUTION (cont.)K COPIES * U. S. Army Air Mobility R&D Laboratory 1II 1Fort Eustis, VA ATTN: SAVDL-EU...for graphite/epoxy laminated aircraft structures were developed to provide protection against moisture penetration, electro’)- magnetic interference...performance * aircraft. Utilization of advanced composite structures to their design limits neces- sitates the protection of these structures against

  16. Studies on adhesion characteristics and corrosion behaviour of vinyltriethoxysilane/epoxy coating protective system on aluminium

    NASA Astrophysics Data System (ADS)

    Bajat, Jelena B.; Milošev, Ingrid; Jovanović, Željka; Mišković-Stanković, Vesna B.

    2010-03-01

    The corrosion stability of vinyltriethoxysilane/epoxy coating protective system on aluminium is strongly related to the strength of bonds forming at the metal/organic coating interface. This article is a study of adhesion, composition, electrochemical and transport properties of epoxy coatings electrodeposited on bare aluminium and aluminium pretreated by vinyltriethoxysilane (VTES) during exposure to 3% NaCl. The VTES film was deposited on aluminium surface from 2% vinyltriethoxysilane solution during 30 s. From the values of adhesion strength (pull-off test), time dependence of pore resistance and coating capacitance of epoxy coating (impedance measurements) and diffusion coefficient of water through epoxy coating (gravimetric liquid sorption measurements), the influence of VTES sublayer on the corrosion stability of the electrodeposited epoxy coating was shown. The work discusses the role of the VTES pretreatment in the enhanced adhesion and corrosion stability of epoxy cataphoretic coating. The electrochemical results showed that the aluminium pretreatment by VTES film improved barrier properties of epoxy coating (greater pore resistance and lower coating capacitance). The lower value of diffusion coefficient of water through epoxy coating indicates the lower porosity, while the smaller adhesion reduction points to better adhesion of epoxy coating on aluminium pretreated by VTES film. The composition of the deposited coatings investigated by XPS enabled the clarification of the bonding mechanism.

  17. Review of methods for fusion bonding thermoplastic composites

    SciTech Connect

    Benatar, A.; Gutowski, T.G.

    1987-02-01

    Bonding of thermoplastic composites is a critical step in the manufacture of aerospace structures. The objective of this project is to investigate different methods for fusion bonding thermoplastic composites quickly, with a good bond strength, and without warping and deconsolidation. This is best accomplished by heating and melting the thermoplastic on the bond surface only, and then pressing the parts together for a fusion bond. For this purpose, a variety of surface heating techniques were examined for bonding of PEEK and J Polymer composites. These included: resistance heating, infrared heating, induction heating, dielectric/microwave heating, and ultrasonic welding. In resistance heating, a single prepreg ply was placed between the composites and heated by passing electric current through the graphite fibers. With induction heating, a single ply of nickel coated graphite fibers was placed between the composites and heated. Ultrasonic welding was done by molding thermoplastic-only energy directors into the composites; the ultrasonic vibration melted these energy directors thereby fusion bonding the parts. 20 references.

  18. Effect of cellulose nanowhiskers functionalization with polyaniline for epoxy coatings

    NASA Astrophysics Data System (ADS)

    Borsoi, C.; Zattera, A. J.; Ferreira, C. A.

    2016-02-01

    Functionalization of cellulose nanowhiskers (CNW) was performed by means of chemical synthesis involving polymerization of polyaniline in emeraldine salt form (PAni SE) in the presence of CNW. Thermal, chemical and morphological samples properties were evaluated. Polymeric coatings were obtained with epoxy, aminopropyltriethoxysilane (APS), CNW and CNW/PAni SE applied on carbon steel with a conversion coating of zirconia (Zr) and the mechanical properties were evaluated. With regard to CNW functionalization the sample was encapsulated with PAni SE as observed by FTIR and morphologic analysis, with decreased thermal stability. Regarding the mechanical properties of CNW and CNW/PAni SE polymeric coatings, improvements in flexibility and hardness properties using the APS and Zr layer were observed. The adherence of polymer coatings improved by the incorporation of CNW and CNW/PAni SE. Through morphological analysis it was observed that CNW shows good dispersion in the polymer matrix without agglomerates formation.

  19. Degradation of epoxy coatings under gamma irradiation

    NASA Astrophysics Data System (ADS)

    Djouani, F.; Zahra, Y.; Fayolle, B.; Kuntz, M.; Verdu, J.

    2013-01-01

    Epoxy networks based on Diglycidyl ether of bisphenol A (DGEBA) and cured with Jeffamine® (POPA) or polyamidoamine (PAA) were gamma irradiated at 25 °C in air. Dose rates of 50, 200 or 2000 Gy h-1 for doses up 100 kGy were used. Structural changes were monitored by IR spectrophotometry, DSC and sol-gel analysis. Both networks display some common features: for I≥200 Gy h-1, reaction products grow proportionally to time and the rate is a decreasing function of dose rate. The simplest explanation is that peroxy radicals are the main precursors of these products (in the dose rate domain under study), through a unimolecular rearrangement of which an hypothetical mechanism is proposed. DGEBA-POPA are more reactive then DGEBA-PAA networks (according to IR criteria), that can be attributed to the high reactivity of tertiary CH bands in polyoxypropylene segments. The oxidation of these sites leads to methyl ketones. A simple kinetic model in which methyl ketones result from rearrangements of tertiary peroxyls and from tertiary alkoxyls was proposed. It leads to an expression of the radiochemical yield of methyl ketones (G(MK)) of the form G(MK)=a+bI where a and b are parameters depending of elementary rate constants. Experimental G(MK) values are reasonably well fitted by this equation. In DGEBA-PAA networks, a wide variety of oxidation products, among which amides predominate, can be observed. In these networks, chain scissions predominate over crosslinking, whereas a slight predominance of crosslinking was observed, at least for the lowest dose rate, in DGEBA-POPA.

  20. Corrosion behavior of modified nano carbon black/epoxy coating in accelerated conditions

    NASA Astrophysics Data System (ADS)

    Ghasemi-Kahrizsangi, Ahmad; Shariatpanahi, Homeira; Neshati, Jaber; Akbarinezhad, Esmaeil

    2015-03-01

    The electrochemical behavior and anticorrosion properties of modified carbon black (CB) nanoparticles in epoxy coatings were investigated in accelerated conditions. Nanoparticles of CB were modified by sodium dodecyl sulfate (SDS) as surfactant. Dispersion of nanoparticles into epoxy was confirmed by Transmission Electron Microscopy (TEM). The accelerated condition was prepared at 65 °C. CB nanoparticles improved corrosion resistance of the epoxy coating. The optimum concentration of CB in the epoxy coating was 0.75 wt%. Results showed that the CB hinder the corrosion due to its barrier properties. CB can decrease the diffusion coefficient of water in the coating with filling the micropores.

  1. Pretreatment of Kapton-coated cable for epoxy adhesion

    NASA Astrophysics Data System (ADS)

    Carley, J. F.

    1984-01-01

    A new system to protect bonded strain gages that will be attached to the MFTF magnets was tested and indicated falling electrical resistance to ground, which is attributed to the infiltration of moisture. The most likely infiltration route seemed to be along the Kapton lead cable, which has an outer space of FEP fluorocarbon resin. The treated ends are embedded in the epoxy sealant, Hysol EA 934, a compound containing 70 wt % of asbestos. The tensile shear stresses required to pull the wires out of these embedments were measured. It is shown that the three levels of treatment are equally effective in raising the bond strength from 377 psi for the untreated cable to about twice that, 763 psi. It appears that the 40-s exposure to Tetra-Etch has penetrated the 0.5 mil fluorocarbon coating and attacks the Kapton film and the conductor coatings inside it.

  2. Determination of Young's modulus of epoxy coated polyethylene micro-cantilever using phase-shift shadow moiré method

    NASA Astrophysics Data System (ADS)

    Lim, J. H.; Ratnam, M. M.; Azid, I. A.; Mutharasu, D.

    2011-11-01

    Young's moduli of various epoxy coated polyethylene terephthalate (PET) micro-cantilevers were determined from the deflection results obtained using the phase-shift shadow moiré (PSSM) method. The filler materials for epoxy coatings were aluminum and graphite powders that were mixed with epoxy at various percentages. Young's moduli were calculated from theory based on the deflection results. The PET micro-cantilever coated with aluminum-epoxy coating showed increasing value of Young's modulus when the ratios of the aluminum-epoxy were increased. The graphite-epoxy coating on the PET micro-cantilever also showed the same trend. The experimental results also show that Young's modulus of the graphite-epoxy coating is higher than aluminum-epoxy coating in comparison at the same mixing ratio.

  3. Vacuum fusion bonding of glass plates

    DOEpatents

    Swierkowski, Steve P.; Davidson, James C.; Balch, Joseph W.

    2001-01-01

    An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn. The apparatus and method may be used to fabricate microcapillary arrays for chemical electrophoresis; for example, any apparatus using a network of microfluidic channels embedded between plates of glass or similar moderate melting point substrates with a gradual softening point curve, or for assembly of glass-based substrates onto larger substrates, such as in flat panel display systems.

  4. Vacuum fusion bonding of glass plates

    DOEpatents

    Swierkowski, Steve P.; Davidson, James C.; Balch, Joseph W.

    2000-01-01

    An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn. The apparatus and method may be used to fabricate microcapillary arrays for chemical electrophoresis; for example, any apparatus using a network of microfluidic channels embedded between plates of glass or similar moderate melting point substrates with a gradual softening point curve, or for assembly of glass-based substrates onto larger substrates, such as in flat panel display systems.

  5. Effect of Montmorillonite Nanogel Composite Fillers on the Protection Performance of Epoxy Coatings on Steel Pipelines.

    PubMed

    Atta, Ayman M; El-Saeed, Ashraf M; Al-Lohedan, Hamad A; Wahby, Mohamed

    2017-06-02

    Montmorillonite (MMT) clay mineral is widely used as filler for several organic coatings. Its activity is increased by exfoliation via chemical modification to produce nanomaterials. In the present work, the modification of MMT to form nanogel composites is proposed to increase the dispersion of MMT into epoxy matrices used to fill cracks and holes produced by the curing exotherms of epoxy resins. The dispersion of MMT in epoxy improved both the mechanical and anti-corrosion performance of epoxy coatings in aggressive marine environments. In this respect, the MMT surfaces were chemically modified with different types of 2-acrylamido-2-methyl propane sulfonic acid (AMPS) nanogels using a surfactant-free dispersion polymerization technique. The effect of the chemical structure, nanogel content and the interaction with MMT surfaces on the surface morphology, surface charges and dispersion in the epoxy matrix were investigated for use as nano-filler for epoxy coatings. The modified MMT nanogel epoxy composites showed excellent resistance to mechanical damage and salt spray resistance up to 1000 h. The interaction of MMT nanogel composites with the epoxy matrix and good response of AMPS nanogel to sea water improve their ability to act as self-healing materials for epoxy coatings for steel.

  6. Synthesis of cuprous oxide epoxy nanocomposite as an environmentally antimicrobial coating.

    PubMed

    M El Saeed, Ashraf; Abd El-Fattah, M; Azzam, Ahmed M; Dardir, M M; Bader, Magd M

    2016-08-01

    Cuprous oxide is commonly used as a pigment; paint manufacturers begin to employ cuprous oxide as booster biocides in their formulations, to replace the banned organotins as the principal antifouling compounds. Epoxy coating was reinforced with cuprous oxide nanoparticles (Cu2O NPs). The antibacterial as well as antifungal activity of Cu2O epoxy nanocomposite (Cu2O EN) coating films was investigated. Cu2O NPs were also experimented for antibiofilm and time-kill assay. The thermal stability and the mechanical properties of Cu2O EN coating films were also investigated. The antimicrobial activity results showed slowdown, the growth of organisms on the Cu2O EN coating surface. TGA results showed that incorporating Cu2O NPs into epoxy coating considerably enhanced the thermal stability and increased the char residue. The addition of Cu2O NPs at lower concentration into epoxy coating also led to an improvement in the mechanical resistance such as scratch and abrasion. Cu2O NPs purity was confirmed by XRD. The TEM photograph demonstrated that the synthesized Cu2O NPs were of cubic shape and the average diameter of the crystals was around 25nm. The resulting perfect dispersion of Cu2O NPs in epoxy coating revealed by SEM ensured white particles embedded in the epoxy matrix.

  7. ETV Program Report: Coatings for Wastewater Collection Systems - Epoxy Tec International, Inc., CPP RC3

    EPA Science Inventory

    The Epoxytec, Inc. CPP™ epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Material and Technology (CIGMAT) Laboratory at the Uni...

  8. ETV Program Report: Coatings for Wastewater Collection Systems - Protective Liner Systems, Inc., Epoxy Mastic, PLS-614

    EPA Science Inventory

    The Protective Liner Systems International, Inc. Epoxy Mastic PLS-614 coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Material and T...

  9. ETV Program Report: Coatings for Wastewater Collection Systems - Epoxy Tec International, Inc., CPP RC3

    EPA Science Inventory

    The Epoxytec, Inc. CPP™ epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Material and Technology (CIGMAT) Laboratory at the Uni...

  10. ETV Program Report: Coatings for Wastewater Collection Systems - Protective Liner Systems, Inc., Epoxy Mastic, PLS-614

    EPA Science Inventory

    The Protective Liner Systems International, Inc. Epoxy Mastic PLS-614 coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Material and T...

  11. Epoxy-based broadband antireflection coating for millimeter-wave optics.

    PubMed

    Rosen, Darin; Suzuki, Aritoki; Keating, Brian; Krantz, William; Lee, Adrian T; Quealy, Erin; Richards, Paul L; Siritanasak, Praween; Walker, William

    2013-11-20

    We have developed epoxy-based, broadband antireflection coatings for millimeter-wave astrophysics experiments with cryogenic optics. By using multiple-layer coatings where each layer steps in dielectric constant, we achieved low reflection over a wide bandwidth. We suppressed the reflection from an alumina disk to 10% over fractional bandwidths of 92% and 104% using two-layer and three-layer coatings, respectively. The dielectric constants of epoxies were tuned between 2.06 and 7.44 by mixing three types of epoxy and doping with strontium titanate powder required for the high dielectric mixtures. At 140 K, the band-integrated absorption loss in the coatings was suppressed to less than 1% for the two-layer coating, and below 10% for the three-layer coating.

  12. Occupational dermatoses from one-component epoxy coatings containing a modified polyamine hardener.

    PubMed

    Yokota, K; Johyama, Y; Yamaguchi, K

    2000-07-01

    In an electronics plant, 2 one-component epoxy coatings containing a modified polyamine hardener were used as covering materials for protecting important information on police radio circuit boards. The resinous parts of the coatings consisted of epoxy resins based on diglycidyl ether of bisphenol F. The hardener was a dimethylaminopropylamine (DMAPA)-epoxy adduct and contained about 0.16% free DMAPA. Of 105 workers, 17 (16%) were diagnosed to have work-related dermatitis but were not patch tested. The hands were the commonly affected region (13 out of 17 cases). The latent period of dermatitis was very short (mean 21.5 days). The work-related dermatoses were closely related to the type of work and working periods. In the present study, hand protection and the introduction of automation have been demonstrated to be useful for the prevention of epoxy coating dermatitis.

  13. Epoxy-coated rock anchors for upper Occoquan Dam

    SciTech Connect

    Bruen, M.P.; Pansic, N.; Schwartz, M.I.

    1995-12-31

    High-capacity, epoxy-coated anchors were installed at Upper Occoquan Dam to increase the stability of the 70-foot-high concrete gravity dam and powerhouse under revised Probable Maximum Flood (PMF) conditions. The post-tensioned anchorage system consisted of 56 multi-strand rock anchors with design loads of 700 to 1855 kips, averaging 1500 kips per tendon. A double corrosion protection system was specified to provide protection throughout the entire anchor length. During anchor stressing and testing, significant creep movement under constant loads equivalent to 133% of the design load was experienced and exceeded the requisite Post-Tensioning Institute (PTI) criteria. In addition to the creep phenomena, seating losses during transfer of the load to the end anchorage are at least 2 to 3 times greater than that which has been experienced with bare-wire strand tendons. On the basis of anchor test results, modifications were made to the anchor testing protocol, acceptance criteria, and the approach used for assessment of the long-term performance of the anchorage system.

  14. The Effect of Substrate Contaminates on the Life of Epoxy Coatings Submerged in Sea Water

    DTIC Science & Technology

    1991-03-01

    contaminants: coal tar, SovaPon, Mare Island and Aquapon . Aquapon is a clear (unpigmented) polyamide epoxy coating. While Aquapon is not normally used for...pigmented coatings. It was found that the Aquapon and coal tar coatings performed similarly, and blistered to the same extent, at the contamination levels...used in the test program. The Sovapon and Mare Island coatings were slightly more resistive to blistering when compared to Aquapon or coal tar but they

  15. Cracking of high-solids epoxy coatings on steel structures in The Netherlands

    SciTech Connect

    Bijen, J. ); Montfort, J. van

    1999-05-01

    High-solids epoxy coatings on steel flood barriers in The Netherlands showed cracking shortly after application. An investigation revealed the cause of cracking. It appeared that shrinkage-induced stresses caused the coatings to fail. Two cracking phenomena are described and simulated by an accelerated test and computer modeling.

  16. Phytic acid doped polyaniline containing epoxy coatings for corrosion protection of Q235 carbon steel

    NASA Astrophysics Data System (ADS)

    Hao, Yongsheng; Sani, Luqman Abdullahi; Ge, Tiejun; Fang, Qinghong

    2017-10-01

    Corrosion protection of epoxy coatings contained with phytic acid-doped polyaniline (PANI-PA) for Q235 carbon steel was studied in this work. Synthesized PANI-PA particles were characterized by XPS, TGA, and FTIR, respectively. The coating performance was investigated by OCP, EIS, and SVET, respectively. The experimental results show that the concentration of PANI-PA has a significant influence to the barrier effect of the epoxy coating. Epoxy coating loaded with 2 wt.% PANI-PA has the best protection ability and self-healing function to a certain degree. The self-healing function of PANI-PA is attributed to the synergistic effect of the passivation of PANI and the chelation of the dedoped phytic acid ions with iron ions. Therefore, PANI-PA can be used as an effective anticorrosion pigment in future.

  17. Mechanical and anticorrosion properties of nanosilica-filled epoxy-resin composite coatings

    NASA Astrophysics Data System (ADS)

    Conradi, M.; Kocijan, A.; Kek-Merl, D.; Zorko, M.; Verpoest, I.

    2014-02-01

    Homogeneous, 50-μm-thick, epoxy coatings and composite epoxy coatings containing 2 wt% of 130-nm silica particles were successfully synthetized on austenitic stainless steel of the type AISI 316L. The surface morphology and mechanical properties of these coatings were compared and characterized using a profilometer, defining the average surface roughness and the Vickers hardness, respectively. The effects of incorporating the silica particles on the surface characteristics and the corrosion resistance of the epoxy-coated steel were additionally investigated with contact-angle measurements as well as by potentiodynamic polarization and electrochemical impedance spectroscopy in a 3.5 wt% NaCl solution. The silica particles were found to significantly improve the microstructure of the coating matrix, which was reflected in an increased hardness, increased surface roughness and induced hydrophobicity. Finally, the silica/epoxy coating was proven to serve as a successful barrier in a chloride-ion-rich environment with an enhanced anticorrosive performance, which was confirmed by the reduced corrosion rate and the increased coating resistance due to zigzagging of the diffusion path available to the ionic species.

  18. Smart epoxy coating containing Ce-MCM-22 zeolites for corrosion protection of Mg-Li alloy

    NASA Astrophysics Data System (ADS)

    Wang, Yanli; Zhu, Yanhao; Li, Chao; Song, Dalei; Zhang, Tao; Zheng, Xinran; Yan, Yongde; Zhang, Meng; Wang, Jun; Shchukin, Dmitry G.

    2016-04-01

    The epoxy coatings containing MCM-22 and Ce-MCM-22 zeolites were prepared by coating method on the Mg-Li alloy surface. The influence of MCM-22 and Ce-MCM-22 zeolites on corrosion protection of the epoxy coating was studied. The epoxy coating containing Ce-MCM-22 zeolites showed high corrosion resistance. Artificial defects in the epoxy coating containing Ce-MCM-22 zeolites on the Mg-Li surface were produced by the needle punching. The results show that the epoxy coating containing Ce-MCM-22 zeolites exhibits self-healing corrosion inhibition capabilities. It is ascribed to the fact that the Ce3+ ions are released from MCM-22 zeolites based on ion exchange of zeolite in the corrosion process of the Mg-Li alloy substrate. MCM-22 zeolites as reservoirs provided a prolonged release of cerium ions.

  19. Effects of silica-coated carbon nanotubes on the curing behavior and properties of epoxy composites

    DOE PAGES

    Li, Ao; Li, Weizhen; Ling, Yang; ...

    2016-02-22

    Multi-walled carbon nanotubes (MWCNTs) were coated with silica by a sol–gel method to improve interfacial bonding and dispersion of nanotubes in the diglycidyl ether of bisphenol A (DGEBA) matrix. TEM and FE-SEM measurements showed that the silica shell was successfully coated on the surface of r-MWCNTs (as-received MWCNTs), and that the dispersion of MWCNT@SiO2 in the epoxy matrix and interfacial adhesion between MWCNTs and epoxy were improved through the silica shell formation. The effects of silica-coated multi-walled carbon nanotube (MWCNT@SiO2) addition on the curing behavior of epoxy resin, and on the physical and thermomechanical properties of epoxy composites, were studied.more » FT-IR measurements of different blends at different curing times indicated that the curing reaction was accelerated with the presence of MWCNTs and increased with the content of MWCNT@SiO2. DSC results confirmed that the value of activation energy decreased with the introduction of MWCNTs in the order of MWCNT@SiO2 < r-MWCNTs < epoxy. It was found that the thermal conductivity of epoxy composites were significantly enhanced by incorporation of MWCNT@SiO2, relative to composites with r-MWCNTs, while the values of the glass transition temperature slightly increased, and the high electrical resistivity of these composites was retained overall.« less

  20. Effects of silica-coated carbon nanotubes on the curing behavior and properties of epoxy composites

    SciTech Connect

    Li, Ao; Li, Weizhen; Ling, Yang; Gan, Wenjun; Brady, Michael A.; Wang, Cheng

    2016-02-22

    Multi-walled carbon nanotubes (MWCNTs) were coated with silica by a sol–gel method to improve interfacial bonding and dispersion of nanotubes in the diglycidyl ether of bisphenol A (DGEBA) matrix. TEM and FE-SEM measurements showed that the silica shell was successfully coated on the surface of r-MWCNTs (as-received MWCNTs), and that the dispersion of MWCNT@SiO2 in the epoxy matrix and interfacial adhesion between MWCNTs and epoxy were improved through the silica shell formation. The effects of silica-coated multi-walled carbon nanotube (MWCNT@SiO2) addition on the curing behavior of epoxy resin, and on the physical and thermomechanical properties of epoxy composites, were studied. FT-IR measurements of different blends at different curing times indicated that the curing reaction was accelerated with the presence of MWCNTs and increased with the content of MWCNT@SiO2. DSC results confirmed that the value of activation energy decreased with the introduction of MWCNTs in the order of MWCNT@SiO2 < r-MWCNTs < epoxy. It was found that the thermal conductivity of epoxy composites were significantly enhanced by incorporation of MWCNT@SiO2, relative to composites with r-MWCNTs, while the values of the glass transition temperature slightly increased, and the high electrical resistivity of these composites was retained overall.

  1. TiO2 nanotubes and mesoporous silica as containers in self-healing epoxy coatings

    PubMed Central

    Vijayan P., Poornima; Al-Maadeed, Mariam Ali S. A.

    2016-01-01

    The potential of inorganic nanomaterials as reservoirs for healing agents is presented here. Mesoporous silica (SBA-15) and TiO2 nanotubes (TNTs) were synthesized. Both epoxy-encapsulated TiO2 nanotubes and amine-immobilized mesoporous silica were incorporated into epoxy and subsequently coated on a carbon steel substrate. The encapsulated TiO2 nanotubes was quantitatively estimated using a ‘dead pore ratio’ calculation. The morphology of the composite coating was studied in detail using transmission electron microscopic (TEM) analysis. The self-healing ability of the coating was monitored using electrochemical impedance spectroscopy (EIS); the coating recovered 57% of its anticorrosive property in 5 days. The self-healing of the scratch on the coating was monitored using Scanning Electron Microscopy (SEM). The results confirmed that the epoxy pre-polymer was slowly released into the crack. The released epoxy pre-polymer came into contact with the amine immobilized in mesoporous silica and cross-linked to heal the scratch. PMID:27941829

  2. TiO2 nanotubes and mesoporous silica as containers in self-healing epoxy coatings

    NASA Astrophysics Data System (ADS)

    Vijayan P., Poornima; Al-Maadeed, Mariam Ali S. A.

    2016-12-01

    The potential of inorganic nanomaterials as reservoirs for healing agents is presented here. Mesoporous silica (SBA-15) and TiO2 nanotubes (TNTs) were synthesized. Both epoxy-encapsulated TiO2 nanotubes and amine-immobilized mesoporous silica were incorporated into epoxy and subsequently coated on a carbon steel substrate. The encapsulated TiO2 nanotubes was quantitatively estimated using a ‘dead pore ratio’ calculation. The morphology of the composite coating was studied in detail using transmission electron microscopic (TEM) analysis. The self-healing ability of the coating was monitored using electrochemical impedance spectroscopy (EIS); the coating recovered 57% of its anticorrosive property in 5 days. The self-healing of the scratch on the coating was monitored using Scanning Electron Microscopy (SEM). The results confirmed that the epoxy pre-polymer was slowly released into the crack. The released epoxy pre-polymer came into contact with the amine immobilized in mesoporous silica and cross-linked to heal the scratch.

  3. Fabrication of silica-decorated graphene oxide nanohybrids and the properties of composite epoxy coatings research

    NASA Astrophysics Data System (ADS)

    Ma, Yu; Di, Haihui; Yu, Zongxue; Liang, Ling; Lv, Liang; Pan, Yang; Zhang, Yangyong; Yin, Di

    2016-01-01

    With the purpose of preparing anticorrosive coatings, solvent-based epoxy resins often serve as raw material. Unfortunately, plentiful micro-pores are fabricated via solvent evaporation in the resin⿿ curing process, which is an intrinsic shortcoming and it is thus necessary to obstacle their micro-pore for enhancing antiseptic property. To reduce the intrinsic defect and increase the corrosion resistance of coating, we synthesize a series of SiO2⿿GO hybrids through anchoring silica (SiO2) on graphene oxide (GO) sheets with the help of 3-aminopropyltriethoxysilane and 3-glycidoxypropyltrimethoxysilane, and disperse the hybrids into epoxy resin at a low weight fraction of 2%. Furthermore, we investigate the appropriate preparation proportion of SiO2⿿GO hybrids (namely: SiO2⿿GO (1:5)). The electrochemical impedance spectroscopy (EIS) test and coatings⿿ morphology monitoring in corrosion process reveal that the anticorrosive performance of epoxy coatings is significantly enhanced by incorporation of SiO2⿿GO (1:5) hybrids to epoxy compared with neat epoxy and other nanofillers including SiO2 or GO at the same contents. The superiority of the SiO2⿿GO (1:5) hybrids is related to their excellent dispersion in resin and sheet-like structure.

  4. Enhanced protective properties of epoxy/polyaniline-camphorsulfonate nanocomposite coating on an ultrafine-grained metallic surface

    NASA Astrophysics Data System (ADS)

    Pour-Ali, Sadegh; Kiani-Rashid, Alireza; Babakhani, Abolfazl; Davoodi, Ali

    2016-07-01

    An ultrafine-grained surface layer on mild steel substrate with average grain size of 77 nm was produced through wire brushing process. Surface grain size was determined through transmission electron microscopy and X-ray diffraction methods. This substrate was coated with epoxy and an in situ synthesized epoxy/polyaniline-camphorsulfonate (epoxy/PANI-CSA) nanocomposite. The corrosion behavior was studied by open circuit potential, potentiodynamic polarization and impedance measurements. Results of electrochemical tests evidenced the enhanced protective properties of epoxy/PANI-CSA coating on the substrate with ultrafine-grained surface.

  5. Characterizations of biodegradable epoxy-coated cellulose nanofibrils (CNF) thin film for flexible microwave applications

    Treesearch

    Hongyi Mi; Chien-Hao Liu; Tzu-Husan Chang; Jung-Hun Seo; Huilong Zhang; Sang June Cho; Nader Behdad; Zhenqiang Ma; Chunhua Yao; Zhiyong Cai; Shaoqin Gong

    2016-01-01

    Wood pulp cellulose nanofibrils (CNF) thin film is a novel recyclable and biodegradable material. We investigated the microwave dielectric properties of the epoxy coated-CNF thin film for potential broad applications in flexible high speed electronics. The characterizations of dielectric properties were carried out in a frequency range of 1–10 GHz. The dielectric...

  6. Chemical Cleaning of Ship Tanks - Laboratory Investigation of Stripping Agents for Epoxy Coatings.

    DTIC Science & Technology

    1986-07-01

    metal water pollution problems. For removal of alkyd paints with STABCHAPS, alkaline stripping agents could be used. For removal of epoxy coatings or...can also be sprayed by hand lance at 2,000 psi. The STABCHAPS was developed as an alternate to sandblasting and its attendant air pollution and heavy

  7. Biobased polyelectrolyte multilayer-coated hollow mesoporous silica as a green flame retardant for epoxy resin.

    PubMed

    Jiang, Shu-Dong; Tang, Gang; Chen, Junmin; Huang, Zheng-Qi; Hu, Yuan

    2017-09-04

    Here, we describe a multifunctional biobased polyelectrolyte multilayer-coated hollow mesoporous silica (HM-SiO2@CS@PCL) as a green flame retardant through layer-by-layer assembly using hollow mesoporous silica (HM-SiO2), chitosan (CS) and phosphorylated cellulose (PCL). The electrostatic interactions deposited the CS/PCL coating on the surface of HM-SiO2. Subsequently, this multifunctional flame retardant was used to enhance thermal properties and flame retardancy of epoxy resin. The addition of HM-SiO2@CS@PCL to the epoxy resin thermally destabilized the epoxy resin composite, but generated a higher char yield. Furthermore, HM-SiO2 played a critical role and generated synergies with CS and PCL to improve fire safety of the epoxy resin due to the multiple flame retardancy elements (P, N and Si). This multi-element, synergistic, flame-retardant system resulted in a remarkable reduction (51%) of peak heat release rate and a considerable removal of flammable decomposed products. Additionally, the incorporation of HM-SiO2@CS@PCL can sustainably recycle the epoxy resin into high value-added hollow carbon spheres during combustion. Therefore, the HM-SiO2@CS@PCL system provides a practical possibility for preparing recyclable polymer materials with multi-functions and high performances. Copyright © 2017 Elsevier B.V. All rights reserved.

  8. Superhydrophobic epoxy coating modified by fluorographene used for anti-corrosion and self-cleaning

    NASA Astrophysics Data System (ADS)

    Yang, Zhengqing; Wang, Lida; Sun, Wen; Li, Sijia; Zhu, Tianzhen; Liu, Wei; Liu, Guichang

    2017-04-01

    A facile method for the fabrication of organic coating with superhydrophobic surface on copper substrate is presented in this paper. Liquid-phase exfoliated fluorographene (FG) nanosheets, a low-surface-energy material with different sizes and shapes, are spatially stuck on the surface of epoxy resin coating to build rough surface with random micro/nano structure. The built coating system displays superior protection performances due to its self-cleaning function, mechanical abrasion resistance and chemical stability both in acidic and alkaline aqueous solutions. It not only provides a facile process for superhydrophobic modification of organic coating, but also introduces a new and effective strategy to protect materials by synergistically coupling the protection function of both superhydrophobic surface and organic coating, which can be used for large-scale manufacturing of superhydrophobic organic coating in industrial applications.

  9. Corrosion protection performance of waterborne epoxy coatings containing self-doped polyaniline nanofiber

    NASA Astrophysics Data System (ADS)

    Qiu, Shihui; Chen, Cheng; Cui, Mingjun; Li, Wei; Zhao, Haichao; Wang, Liping

    2017-06-01

    Self-doped sulfonated polyaniline (SPANi) nanofiber was synthesized by the copolymerization of 2-aminobenzenesulfonic acid (ASA) and aniline via a rapid mixing polymerization approach. The chemical structure of SPANi was investigated by the Fourier-transform infrared (FT-IR), Raman, X-ray photoelectron spectroscopy (XPS), UV-vis spectra and X-ray diffraction (XRD) pattern. The as-prepared SPANi nanofibers had 45 nm average diameter and length up to 750 nm as measured by scanning electron microscope (SEM) and transmission electron microscope (TEM). The self-doped SPANi nanofiber possessed excellent aqueous solubility, good conductivity (0.11 S/cm) and reversible redox activity, making it suitable as a corrosion inhibitor for waterborne coatings. The prepared SPANi/waterborne epoxy composite coatings exhibited remarkably improved corrosion protection compared with pure waterborne epoxy coating as proved by the polarization curves and electrochemical impedance spectroscopy (EIS). The passivation effect of SPANi nanofiber and the corrosion products beneath the epoxy coatings immersed in 3.5% NaCl solution as a function of time were also investigated in this study.

  10. Anticorrosive performance of waterborne epoxy coatings containing water-dispersible hexagonal boron nitride (h-BN) nanosheets

    NASA Astrophysics Data System (ADS)

    Cui, Mingjun; Ren, Siming; Chen, Jia; Liu, Shuan; Zhang, Guangan; Zhao, Haichao; Wang, Liping; Xue, Qunji

    2017-03-01

    Homogenous dispersion of hexagonal boron nitride (h-BN) nanosheets in solvents or in the polymer matrix is crucial to initiate their many applications. Here, homogeneous dispersion of hexagonal boron nitride (h-BN) in epoxy matrix was achieved with a water-soluble carboxylated aniline trimer derivative (CAT-) as a dispersant, which was attributed to the strong π-π interaction between h-BN and CAT-, as proved by Raman and UV-vis spectra. Transmission electron microscopy (TEM) analysis confirmed a random dispersion of h-BN nanosheets in the waterborne epoxy coatings. The deterioration process of water-borne epoxy coating with and without h-BN nanosheets during the long-term immersion in 3.5 wt% NaCl solution was investigated by electrochemical measurements and water absorption test. Results implied that the introduction of well dispersed h-BN nanosheets into waterborne epoxy system remarkably improved the corrosion protection performance to substrate. Moreover, 1 wt% BN/EP composite coated substrate exhibited higher impedance modulus (1.3 × 106 Ω cm2) and lower water absorption (4%) than those of pure waterborne epoxy coating coated electrode after long-term immersion in 3.5 wt% NaCl solution, demonstrating its superior anticorrosive performance. This enhanced anticorrosive performance was mainly ascribed to the improved water barrier property of epoxy coating via incorporating homogeneously dispersed h-BN nanosheets.

  11. Mechanical and anticorrosive properties of graphene/epoxy resin composites coating prepared by in-situ method.

    PubMed

    Zhang, Zhiyi; Zhang, Wenhui; Li, Diansen; Sun, Youyi; Wang, Zhuo; Hou, Chunling; Chen, Lu; Cao, Yang; Liu, Yaqing

    2015-01-20

    The graphene nanosheets-based epoxy resin coating (0, 0.1, 0.4 and 0.7 wt %) was prepared by a situ-synthesis method. The effect of polyvinylpyrrolidone/reduced graphene oxide (PVP-rGO) on mechanical and thermal properties of epoxy resin coating was investigated using nanoindentation technique and thermogravimetric analysis, respectively. A significant enhancement (ca. 213% and 73 °C) in the Young modulus and thermal stability of epoxy resin coating was obtained at a loading of 0.7 wt %, respectively. Furthermore, the erosion resistance of graphene nanosheets-based epoxy resin coating was investigated by electrochemical measurement. The results showed also that the Rrcco (ca. 0.3 mm/year) of graphene nanosheets-based epoxy resin coating was far lower than neat epoxy resin (1.3 mm/year). Thus, this approach provides a novel route for improving erosion resistance and mechanical-thermal stability of polymers coating, which is expected to be used in mechanical-thermal-corrosion coupling environments.

  12. Mechanical and Anticorrosive Properties of Graphene/Epoxy Resin Composites Coating Prepared by in-Situ Method

    PubMed Central

    Zhang, Zhiyi; Zhang, Wenhui; Li, Diansen; Sun, Youyi; Wang, Zhuo; Hou, Chunling; Chen, Lu; Cao, Yang; Liu, Yaqing

    2015-01-01

    The graphene nanosheets-based epoxy resin coating (0, 0.1, 0.4 and 0.7 wt %) was prepared by a situ-synthesis method. The effect of polyvinylpyrrolidone/reduced graphene oxide (PVP-rGO) on mechanical and thermal properties of epoxy resin coating was investigated using nanoindentation technique and thermogravimetric analysis, respectively. A significant enhancement (ca. 213% and 73 °C) in the Young modulus and thermal stability of epoxy resin coating was obtained at a loading of 0.7 wt %, respectively. Furthermore, the erosion resistance of graphene nanosheets-based epoxy resin coating was investigated by electrochemical measurement. The results showed also that the Rrcco (ca. 0.3 mm/year) of graphene nanosheets-based epoxy resin coating was far lower than neat epoxy resin (1.3 mm/year). Thus, this approach provides a novel route for improving erosion resistance and mechanical-thermal stability of polymers coating, which is expected to be used in mechanical-thermal-corrosion coupling environments. PMID:25608656

  13. Evaluation of atomic oxygen resistant protective coatings for fiberglass-epoxy composites in LEO

    NASA Technical Reports Server (NTRS)

    Rutledge, Sharon K.; Paulsen, Phillip E.; Brady, Joyce A.

    1989-01-01

    Fiberglass-epoxy composite masts are the prime structural members for the Space Station Freedom solar array. At the altitude where Space Station Freedom will operate, atomic oxygen atoms are the most predominant species. Atomic oxygen is highly reactive and has been shown to oxidize organic and some metallic materials. Tests with random and directed atomic oxygen exposure have shown that the epoxy is removed from the composite exposing brittle glass fibers which could be easily removed from the surface where they could contaminate Space Station Freedom Systems. Protection or fiber containment systems; inorganic based paints, aluminum braid, and a metal coating; were evaluated for resistance to atomic oxygen, vacuum ultraviolet radiation, thermal cycling, and mechanical flexing. All appeared to protect well against atomic oxygen and provide fiber containment except for the single aluminum braid covering. UV radiation resistance was acceptable and in general, thermal cycling and flexure had little to no effect on the mass loss rate for most coatings.

  14. New epoxy/episulfide resin system for electronic and coating applications: Curing mechanisms and properties

    NASA Astrophysics Data System (ADS)

    Tsuchida, Katsuyuki

    This work involves research on a new resin system useful for printed circuit board and protective coating applications. The system provides excellent adhesion to copper and corrosion resistance for copper. The research involved detailed studies of the reaction mechanisms, and correlation of these mechanisms with the observed properties. The epoxy/episulfide system, when used with a dicyandiamide (DICY) curing agent, exhibits better adhesion to copper substrate, a better pot life and prepreg storage life, a lower thermal expansion coefficient, a lower heat of reaction, a lower degradation temperature, and higher water absorption as compared with the standard epoxy system. From model compound studies, the sulfur of the opened episulfide ring reacts with copper, resulting in a durable bond between the copper and matrix resin even after water boiling. Since the S- formed by the reaction of the episulfide with the curing agent easily reacts with both the episulfide and the epoxy, a C-S-C bond is formed and more unreacted curing agent remains as compared to the standard epoxy system. The new bond formation causes a lower thermal expansion coefficient and somewhat lower degradation temperature. The unreacted curing agent causes slightly higher water absorption. Since the episulfide ring has less stress than the epoxy ring the epoxy/episulfide system shows lower heat of reaction, i.e., a lower exotherm. and lower shrinkage. The epoxy/episuffide system, when used with a polyamide curing agent, exhibits better corrosion protection for copper substrates, a lower thermal expansion coefficient and a lower degradation temperature. From model compound studies, the curing reactions are changed by changing curing temperature and the presence of copper: the episulfide homopolymerization and the S--epoxy reactions increase in the case of room temperature curing or in the presence of copper. In the presence of copper, the sulfur of the episulfide also reacts with copper, although the

  15. Application of Epoxy Based Coating Instacote on Waste Tank Tops

    SciTech Connect

    Pike, J.A.

    1998-03-18

    This evaluation examines the compatibility of coating Instacote with existing High-Level Waste facilities and safety practices. No significant incompatibilities are identified. The following actions need to be completed as indicated when applying Instacote on waste tank tops:(1) Prior to application in ITP facilities, the final product should be tested for chemical resistance to sodium tetraphenylborate solutions or sodium titanate slurries.(2) Any waste contaminated with Part A or B that can not be removed by the vendor such as for radiological contamination, HLW must hold the waste until HLW completes a formal assessment of the waste, disposal criteria, and impact.(3) Prior to the start of any application of the coating, each riser needs to be evaluated for masking and masking applied if needed.(4) At the conclusion of an application actual total weight of material applied to a waste tank needs to documented and sent to the tank top loading files for reference purposes.(5) Verify that the final product contains less than 250 ppm chloride.

  16. Evaluation of atomic oxygen resistant protective coatings for fiberglass-epoxy composites in LEO

    NASA Technical Reports Server (NTRS)

    Rutledge, Sharon K.; Paulsen, Phillip E.; Brady, Joyce A.

    1989-01-01

    Fiberglass-epoxy composite masts are the prime structural members for the Space Station Freedom solar array. At the altitude where Space Station Freedom will operate, atomic oxygen atoms are the most predominant species. Atomic oxygen is highly reactive and has been shown to oxidize organic and some metallic materials. Tests with random and directed atomic oxygen exposure have shown that the epoxy is removed from the composite exposing brittle glass fibers which could be easily removed from the surface where they could contaminate space Station Freedom Systems. Protection or fiber containment systems, inorganic based paints, aluminum braid, and a metal coatinsg, were evaluated for resistance to atomic oxygen, vacuum ultraviolet radiation, thermal cycling, and mechanical flexing. All appeared to protect well against atomic oxygen and provide fiber containment except for the single aluminum braid covering. UV radiation resistance was acceptable and in general, thermal cycling and flexure had little to no effect on the mass loss rate for most coatings.

  17. Comparative study on Ti/Zr/V and chromate conversion treated aluminum alloys: Anti-corrosion performance and epoxy coating adhesion properties

    NASA Astrophysics Data System (ADS)

    Zhu, Wen; Li, Wenfang; Mu, Songlin; Fu, Nianqing; Liao, Zhongmiao

    2017-05-01

    In this study, a Ti/Zr/V conversion coating (TZVCC) was deposited on the surface of aluminum alloy 6063 (AA6063) as an alternative of the chromate conversion coating (CCC). Both the TZVCC treated AA6063 (TZVCC/AA6063) and CCC treated AA6063 (CCC/AA6063) were characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), atomic force microscope (AFM) and contact angle measuring device. The anti-corrosion performance of the TZVCC/AA6063 and CCC/AA6063 was evaluated by electrochemical measurements and neutral salt spray tests. It showed that both the surface roughness and surface free energy of the AA6063 were significantly increased after TZVCC treatment. The anti-corrosion performance of TZVCC/AA6063 was superior to that of CCC/AA6063. In addition, the effects of the TZVCC and CCC on the adhesion properties and anti-corrosion performance of epoxy coating applied on samples were examined by pull-off tests and electrochemical impedance spectroscopy (EIS). The dry, wet and recovery adhesive strengths of the epoxy coating on TZVCC treated samples (epoxy coated TZVCC/AA6063) were very close to those of epoxy coating on CCC treated ones (epoxy coated CCC/AA6063). The epoxy coated TZVCC/AA6063 showed better corrosion resistance than the epoxy coated CCC/AA6063 and epoxy coated AA6063.

  18. Epoxy-silica/clay nanocomposite for silver-based antibacterial thin coatings: Synthesis and structural characterization.

    PubMed

    Giraldo Mejía, Hugo Fernando; Yohai, Lucia; Pedetta, Andrea; Herrera Seitz, Karina; Procaccini, Raúl Ariel; Pellice, Sergio Antonio

    2017-12-15

    Development of new functional coatings in the field of health care, as antibacterial applications, deals with a straight control of the diffusive properties that rules the releasing of the active component. In this work, the development of a silver-rich nanocomposite thin coating, loaded with organically modified clay nanoparticles, is presented. The synthesis process included an environment-friendly silanization process of clay nanoparticles (Laponite® S482) with (3-glycidoxypropyl)trimethoxysilane (GPTMS) and the further hydrolytic condensation with tetraethoxysilane (TEOS). Silanization process and the obtained coatings were analysed by Fourier transformed infrared spectroscopy, UV-visible spectroscopy, X-ray diffraction, thermogravimetric curves and scanning electron microscopy. The silanization process of clay nanoparticles with the organically reactive alkyl alkoxysilane, allowed to stabilize and exfoliate the clay nanosheets within a hybrid organic-inorganic sol-gel material. Ring opening of grafted epoxy groups carried to an increasing of the basal spacing, of intercalated clay nanosheets, from 1.3 to 1.8nm. Moreover, incorporation of organically modified clay nanosheets introduced a significant stabilization on the development of silver nanoparticles inside the structure of the nanocomposite coating, retaining the silver inside the coating material and restricting the growing of silver nanoparticles on the surface of the coating. Antibacterial behaviour, against E. coli cultures, performed through agar diffusion tests, provided promising results that allow assuming that the studied nanocomposite coating serves as a reservoir of ionic silver, permitting the antibacterial effect. Copyright © 2017 Elsevier Inc. All rights reserved.

  19. Preparation and performance evaluation of epoxy-based heat reflective coating for the pavement

    NASA Astrophysics Data System (ADS)

    Hu, B.; Liang, Y. H.; Guo, L. Y.; Jiang, T.

    2017-04-01

    According to the basic characteristics and composition of heat-reflective coating, combining with the functional requirements of road materials, the experiment selects the epoxy resin with good wear resistance and adhesive force as a film forming material, with TiO2, SiO2 and extinction powder as the main functional filler. The experiment gets a good formula with suitable viscosity, low glossiness and good cooling effect, optimizes by orthogonal experiment. The experiment evaluates the indoor and outdoor cooling effect of heat-reflective coating, and analyses the road performance of the coating. The results shows that the better heat-reflective coating formula included 12% of titanium dioxide, 4% of silica and 4% of extinction powder. When the dosage of coating is 0.8kg/m2, the indoor specimen of heat-reflective coating decrease the temperature of 12 ∼ 14°C, and the specimen under solar radiation can reduce the temperature of 7 ∼ 9°C. The pavement of heat-reflective coating has good wear resistance, but the road slip resistance partly declines. Therefore, it needs to add the anti-sliding particles to meet the safe driving requirements.

  20. Autopsy results of epoxy coated reinforcing steels embedded in test slabs

    SciTech Connect

    Lee, S.K.; Hartt, W.H.

    1998-12-31

    This paper addresses preliminary results of an on-going research project, which is to investigate performance of epoxy coated reinforcing steels (ECRs) exposed to a laboratory testing environment The ECRs acquired from six sources were embedded in 76 chloride contaminated test slabs (two ECRs per slab, in most cases) and connected to bottom mat of {number_sign}5 black rebar. After they were exposed to different environments, some of the slabs were autopsied at three different times (10 months to 3.5 years). According to the autopsy results in terms of degree of coating disbondment, corrosion state at the substrate and macrocell current, it was observed that ECR performance ranged from excellent to poor and key factor was the density and size of coating defects which were initially present or developed during exposure.

  1. Vacuum fusion bonded glass plates having microstructures thereon

    DOEpatents

    Swierkowski, Steve P.; Davidson, James C.; Balch, Joseph W.

    2001-01-01

    An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn. The apparatus and method may be used to fabricate microcapillary arrays for chemical electrophoresis; for example, any apparatus using a network of microfluidic channels embedded between plates of glass or similar moderate melting point substrates with a gradual softening point curve, or for assembly of glass-based substrates onto larger substrates, such as in flat panel display systems.

  2. Effect of film thickness and filler properties on sulphuric acid permeation in various commercially available epoxy mortar coatings.

    PubMed

    Valix, M; Mineyama, H; Chen, C; Cheung, W H; Shi, J; Bustamante, H

    2011-01-01

    The performance of various commercially available epoxy mortar coatings was compared by measuring their sulphuric acid diffusivity. Apparent diffusivities, which were measured gravimetrically, were found to be dependent on coating tortuosity. In composite materials like epoxy mortars, the tortuosity was determined by filler properties and polymer alignment. Tortuosity was found to depend on the filler size, their dispersion, filler aspect ratio and concentration. The order and greater alignment of polymer aggregates, which characterises thinner coatings effects higher tortuosity and thus lower permeabilities. The result is that sulphuric acid diffusivities were observed to increase with coating thickness, which challenges the notion that greater coating thicknesses provide greater protection or environmental barrier. The effect of film thickness and filler properties observed in this study has significant implications to the current selection of coatings and sewer protection.

  3. Leveling coatings for reducing the atomic oxygen defect density in protected graphite fiber epoxy composites

    NASA Technical Reports Server (NTRS)

    Jaworske, D. A.; Degroh, K. K.; Podojil, G.; Mccollum, T.; Anzic, J.

    1992-01-01

    Pinholes or other defect sites in a protective oxide coating provide pathways for atomic oxygen in low Earth orbit to reach underlying material. One concept for enhancing the lifetime of materials in low Earth orbits is to apply a leveling coating to the material prior to applying any reflective and protective coatings. Using a surface tension leveling coating concept, a low viscosity epoxy was applied to the surface of several composite coupons. A protective layer of 1000 A of SiO2 was deposited on top of the leveling coating, and the coupons were exposed to an atomic oxygen environment in a plasma asher. Pinhole populations per unit area were estimated by counting the number of undercut sites observed by scanning electron microscopy. Defect density values of 180,000 defects/sq cm were reduced to about 1000 defects/sq cm as a result of the applied leveling coating. These improvements occur at a mass penalty of about 2.5 mg/sq cm.

  4. Leveling coatings for reducing the atomic oxygen defect density in protected graphite fiber epoxy composites

    NASA Technical Reports Server (NTRS)

    Jaworske, D. A.; Degroh, Kim K.; Podojil, G.; Mccollum, T.; Anzic, J.

    1992-01-01

    Pinholes or other defect sites in a protective oxide coating provide pathways for atomic oxygen in low Earth orbit to reach underlying material. One concept of enhancing the lifetime of materials in low Earth orbit is to apply a leveling coating to the material prior to applying any reflective and protective coatings. Using a surface tension leveling coating concept, a low viscosity epoxy was applied to the surface of several composite coupons. A protective layer of 1000 A of SiO2 was deposited on top of the leveling coating, and the coupons were exposed to an atomic oxygen environment in a plasma asher. Pinhole populations per unit area were estimated by counting the number of undercut sites observed by scanning electron microscopy. Defect density values of 180,000 defects/sq cm were reduced to about 1000 defects/sq cm as a result of the applied leveling coating. These improvements occur at a mass penalty of about 2.5 mg/sq cm.

  5. Performance of epoxy-coated reinforced steel in the deck of the Perley Bridge

    SciTech Connect

    Covino, Bernard S., Jr.; Cramer, Stephen D.; Holcomb, Gordon R.; Russell, James H.; Bullard, Sophie J.; Dahlin, Cheryl L.; Tinnea, J.S.

    2001-01-01

    The Perley Bridge spanned the Ottawa River between the Canadian provinces of Ontario and Quebec from 1931 to 1999. Epoxy-coated steel reinforcing bar (ECR) was used in 1979 in an effort to extend the service life of span 17. Patches were needed to repair corrosion of the west lane as little as 7 to 11 years later. No patches were needed for the east lane which had twice the cover concrete of the west lane. Examinations showed that the original concrete in both lanes and the patch concrete in the west lane were of good quality. Epoxy adhesion to the steel reinforcing bar was good to fair over much of the reinforcing bar, but poor to failed in isolated areas. Analytical scanning electron microscopy (ASEM) identified voids, rust, cracked epoxy, and cracked concrete at some ECR locations. Chloride profiling of the concrete in both lanes, coupled with the corrosion threshold level of chloride, indicated that the time required for corrosion to cause visible damage of the deck was 6.2 years for the west lane and 18.9 years for the east lane.

  6. Sticky superhydrophobic filter paper developed by dip-coating of fluorinated waterborne epoxy emulsion

    NASA Astrophysics Data System (ADS)

    Huang, Xiangxuan; Wen, Xiufang; Cheng, Jiang; Yang, Zhuoru

    2012-09-01

    A superhydrophobic and superoleophilic coating for oil filter paper was synthesized based on waterborne bisphenol-A novolac epoxy emulsion. The benzoic acid (BA) and maleic anhydride (MA) were used as modification agents to give the epoxy resin hydrophilic groups (carboxyl) and Cdbnd C double bonds. And the fluorinated waterborne epoxy emulsion was prepared by free radical solution polymerization of dodecafluoroheptyl methacrylate (DFMA) monomer. The covalent bound low free energy fluorinated chains in the monomer reduce the surface energy of solidification polymers sufficiently to give rise to superhydrophobic behavior while conserving superoleophilicity. Surfaces prepared show a sticky property, which exhibits a static water contact angle of 152° for a 5 μL droplet that does not slid off even when the sample is held upside down. This synthetic emulsion is simple and convenient as impregnating agent for filter paper, which can be considered as a suitable candidate for various substrates such as cotton textiles, E-glass and artificial fiber, and so on.

  7. The adhesion performance of epoxy coating on AA6063 treated in Ti/Zr/V based solution

    NASA Astrophysics Data System (ADS)

    Zhu, Wen; Li, Wenfang; Mu, Songlin; Yang, Yunyu; Zuo, Xi

    2016-10-01

    An environment-friendly titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating was prepared on aluminum alloy 6063 (AA6063). The epoxy powder coatings were applied on the AA6063 samples with/without Ti/Zr/V conversion coatings via electrostatic spraying. The morphology and composition of the conversion coating were studied by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS), respectively. The surface free energy components of AA6063 samples were measured by a static contact angle measuring device with Owens method. The adhesion properties of the epoxy coating on AA6063 treated with different conversion times were evaluated using a pull-off tester. The Ti/Zr/V conversion coating was mainly composed of metal oxide (TiO2, ZrO2, V2O5, Al2O3, etc.), metal fluoride (ZrF4, AlF3, etc.) and metal organic complex. The formation time of this conversion coating was reduced to 50 s. After such surface treatment, the samples' surface roughness was increased and the contact angle with water was decreased. Both the surface free energy and the work of adhesion were increased. The adhesion strength between the epoxy coating and AA6063 was enhanced significantly.

  8. Laser ultrasonic characterization of adhesive bonds between epoxy coating and aluminum substrate.

    PubMed

    Wang, H; Qian, M L; Liu, W

    2006-12-22

    Nanosecond pulsed laser irradiation through transparent epoxy bonded to aluminum substrate excites wide-band ultrasonic waves at the bonded interface. The normal displacements on the rear surface of aluminum produced by the direct and multi-reflected longitudinal waves in the coating layer are detected by a laser interferometer. The amplitude of the reflected signal depends on the properties of the coating/substrate interface, which is described by terms of the interfacial stiffness using a spring boundary model. The waveforms at the epicenter versus interfacial stiffness are simulated and found to be in good agreement with experimental results. The relation between the interfacial stiffness and the amplitude ratio of the reflected and direct waves is thus established. An image of amplitude ratio of a specimen (null 10 mm) is obtained from the epicenter waveforms recorded by a laser ultrasonic scanning system, which shows the distribution of bond quality on the bonding interface.

  9. Fusion bonding of carbon fabric reinforced polyphenylene sulphide

    NASA Astrophysics Data System (ADS)

    de Baere, I.; van Paepegem, W.; Degrieck, J.

    2010-06-01

    In recent years, there is a growing interest in joining techniques for thermoplastic composites as an alternative to adhesive bonding. In this manuscript, a fusion bonding process called hot-tool welding is investigated for this purpose and the used material is a carbon fabric reinforced polyphenylene sulphide. The quality of the welds is experimentally assessed using a short three-point bending setup, which has an interesting distribution of interlaminar shear stresses. It can be concluded that although the hot-tool welding process shows high short-beam strengths, it has some drawbacks. Therefore, a design of an infrared welding setup is presented.

  10. In-situ early detection of metal corrosion via "turn-on" fluorescence in "smart" epoxy coatings

    NASA Astrophysics Data System (ADS)

    Augustyniak, Anita

    Organic coatings (e.g., epoxy coatings) have been widely used to protect metal and metal alloys against corrosion. However protective coating fails with time, leading to corrosion of the metal substrate. When localized corrosion occurs, without being detected, it can result in disastrous failure of the metal structure. The purpose of this thesis is to develop a "smart" epoxy coating system that detects early stages of metal corrosion via indicators molecules embedded in the coating that fluoresce when triggered by ions liberated from corrosion. This fluorescence can be easily and non-destructively detected and thus further material damage can be prevented by providing necessary maintenance. In this thesis a spirolactam, [1H-isoindole- 1,91'-[9H]xanthen]-3(2H)-one, 3'6'-bis(diethylamino)- 2-[(1 methylethylidene) amino] (FD1), was successfully used to sense early stages of metal corrosion, when embedded in the epoxy coating, via "turn-on" fluorescence. Despite that we unambiguously confirmed that FD1 forms a fluorescent complex with Fe3+ in a nonaqueous solution by using electrospray ionization mass spectrometry (ESI-MS), the predominant mechanism that FD1 is capable of detecting early metal corrosion is due to its acid-catalyzed hydrolysis to fluorescent protonated Rhodamine B hydrazide, as the consequence of the local pH decrease at the anodic sites of both steel and aluminum corrosion (water is always present). The "turn-on" FD1 fluorescence was easily, non-destructively detected under UV light before any visible sign of corrosion appeared. In addition, only a low FD1 concentration (0.5 wt%) in the coating was needed for effective corrosion detection. FM did not prematurely interact with the coating formulation components and was able to "report" early corrosion even when embedded in the filled epoxy coating in the presence of pigments.

  11. Space environmental effects on LDEF composites: A leading edge coated graphite epoxy panel

    NASA Technical Reports Server (NTRS)

    George, Pete E.; Dursch, Harry W.; Hill, Sylvester G.

    1993-01-01

    The electronics module cover for the leading edge (Row D 9) experiment M0003-8 was fabricated from T300 graphite/934 epoxy unidirectional prepreg tape in a (O(sub 2), +/- 45, O(sub 2), +/- 45, 90, 0)(sub s) layup. This 11.75 in x 16.75 in panel was covered with thermal control coatings in three of the four quadrants with the fourth quadrant uncoated. The composite panel experienced different thermal cycling extremes in each quadrant due to the different optical properties of the coatings and bare composite. The panel also experienced ultraviolet (UV) and atomic oxygen (AO) attack as well as micrometeoroid and space debris impacts. An AO reactivity of 0.99 x 10(exp -24) cm(sup 3)/atom was calculated for the bare composite based on thickness loss. The white urethane thermal control coatings (A276 and BMS 1060) prevented AO attack of the composite substrate. However, the black urethane thermal control coating (Z306) was severely eroded by AO, allowing some AO attack of the composite substrate. An interesting banding pattern on the AO eroded bare composite surface was investigated and found to match the dimensions of the graphite fiber tow widths as prepregged. Also, erosion depths were greater in the darker bands. Five micrometeoroid/space debris impacts were cross sectioned to investigate possible structural damage as well as impact/AO interactions. Local crushing and delaminations were found to some extent in all of the impacts. No signs of coating undercutting were observed despite the extensive AO erosion patterns seen in the exposed composite material at the impact sites. An extensive microcrack study was performed on the panel along with modeling of the thermal environment to estimate temperature extremes and thermal shock. The white coated composite substrate displayed almost no microcracking while the black coated and bare composite showed extensive microcracking. Significant AO erosion was seen in many of the cracks in the bare composite.

  12. Effect of addition of Ag nano powder on mechanical properties of epoxy/polyaminoamide adduct coatings filled with conducting polymer

    NASA Astrophysics Data System (ADS)

    Samad, Ubair Abdus; Khan, Rawaiz; Alam, Mohammad Asif; Al-Othman, Othman Y.; Al-Zahrani, Saeed M.

    2015-05-01

    In this study the effect of Ag Nano powder on mechanical properties of epoxy coatings filled with optimized ratio of conducting polymers (Polyaniline and Polyppyrole) was evaluated. Bisphenol A diglycidyl ether epoxy resin (DGEBA) along with polyaminoamide adduct (ARADUR 3282-1 BD) is used as curing agent under optimized stoichiometry values. Curing is performed at room temperature with different percentages of Nano filler. Glass and steel panels were used as coating substrate. Bird applicator was used to coat the samples in order to obtain thin film with wet film thickness (WFT) of about 70-90 µm. The samples were kept in dust free environment for about 7 days at room temperature for complete curing. The coated steel panels were used to evaluate the mechanical properties of coating such as hardness, scratch and impact tests whereas coated glass panels were used for measuring pendulum hardness of the coatings. To check the dispersion and morphology of Nano filler in epoxy matrix scanning electron microscopy (SEM) was used in addition Nano indentation was also performed to observe the effect of Nano filler on modulus of elasticity and hardness at Nano scale.

  13. Effect of addition of Ag nano powder on mechanical properties of epoxy/polyaminoamide adduct coatings filled with conducting polymer

    SciTech Connect

    Samad, Ubair Abdus; Khan, Rawaiz; Alam, Mohammad Asif; Al-Othman, Othman Y.; Al-Zahrani, Saeed M.

    2015-05-22

    In this study the effect of Ag Nano powder on mechanical properties of epoxy coatings filled with optimized ratio of conducting polymers (Polyaniline and Polyppyrole) was evaluated. Bisphenol A diglycidyl ether epoxy resin (DGEBA) along with polyaminoamide adduct (ARADUR 3282-1 BD) is used as curing agent under optimized stoichiometry values. Curing is performed at room temperature with different percentages of Nano filler. Glass and steel panels were used as coating substrate. Bird applicator was used to coat the samples in order to obtain thin film with wet film thickness (WFT) of about 70-90 µm. The samples were kept in dust free environment for about 7 days at room temperature for complete curing. The coated steel panels were used to evaluate the mechanical properties of coating such as hardness, scratch and impact tests whereas coated glass panels were used for measuring pendulum hardness of the coatings. To check the dispersion and morphology of Nano filler in epoxy matrix scanning electron microscopy (SEM) was used in addition Nano indentation was also performed to observe the effect of Nano filler on modulus of elasticity and hardness at Nano scale.

  14. Effect of titania particles on the microstructure and properties of the epoxy resin coatings on sintered NdFeB permanent magnets

    NASA Astrophysics Data System (ADS)

    Xu, J. L.; Huang, Z. X.; Luo, J. M.; Zhong, Z. C.

    2014-04-01

    The nanometer titania particles enhanced epoxy resin composite coatings were prepared on the sintered NdFeB permanent magnets by cathodic electrophoretic deposition. The effects of titania particle concentrations on the microstructure and properties of the epoxy coatings were investigated by surface and cross-sectional morphologies observation, surface roughness and microhardness measurement, H2SO4 solution immersion test, neutral salt spray test and magnetic properties measurement. The results showed that the thickness of epoxy coatings with and without the titania particles addition was about 40 μm. The titania particles could be uniformly dispersed and embedded in the epoxy matrix if the titania particles concentration was lower than 40 g/l. With increasing titania particle concentrations, the number of the particles embedded in the epoxy matrix increased and the surface roughness and microhardness of the composite coatings increased. At the same time, the weight loss of the coated samples immersed in H2SO4 solution decreased and the neutral salt spray time of the coated samples prolonged. It could be concluded that the titania particles did not change the thickness of the epoxy coatings and did not deteriorate the magnetic properties of NdFeB substrates, but could greatly improve the microhardness and corrosion resistance of the epoxy coatings.

  15. Production of carbon nano-tubes via CCVD method and their corrosion protection performance in epoxy based coatings

    NASA Astrophysics Data System (ADS)

    Raza, M. A.; Ghauri, F. A.; Awan, M. S.; Farooq, A.; Ahmad, R.

    2016-08-01

    Good yield of carbon products was obtained by catalytic chemical vapor deposition (CCVD) technique using 100-500mg of ferrocene catalyst at temperature of 900 °C and acetylene flow rate of 150-200cc/min. The effects of amount of ferrocene, temperature and hydrocarbons precursors on the yield of carbon nanomaterial's was calculated and characterized by X-ray diffraction (XRD), scanning electron microscope (SEM) andenergy- dispersive X-ray spectroscopy (EDS). Good yield of carbon nanomaterials primarily consisted of carbon nanotubes (CNTs) and carbon nanoparticles was obtained. CNTs obtained after purification were dispersed in epoxy resin to produce composite coatings which were coated on stainless steel 316L. The coated stainless steel samples’ corrosion behavior was studied using open circuit potential (OCP), cyclic polarization and electrochemical impedance spectroscopy (EIS) techniques. Results showed that epoxy coating containing 4 wt. % of CNTs offered improved corrosion resistance to stainless steel.

  16. Assessment of the effects of surface preparation and coatings on the susceptibility of line pipe to stress-corrosion cracking

    SciTech Connect

    Beavers, J.A. )

    1992-02-24

    Objectives were to evaluate susceptibility of pipeline steel to SCC when coated with coal-tar enamel, fusion-bonded epoxy (FBE), and polyethylene tape coatings. The tests included standard cathodic disbondment tests, potential gradients beneath disbonded coatings, electrochemical measurements, and SCC tests. It was concluded that factors affecting relative SCC susceptibility of pipelines with different coatings are the disbonding resistance of the coating and the ability of the coating to pass cathodic protection (CP) current. FBE coated pipelines would be expected to exhibit good SCC resistance, since the FBE coating had high cathodic disbonding resistance and could pass CP current. Grit blasting at levels used at coating mills may be beneficial or detrimental to SCC susceptibility. Excellent correlation was found between th Almen strip deflection and change in SCC threshold stress. It appears to be beneficial to remove as much mill scale as possible, and a white surface finish probably should also be specified. 50 figs, 10 tabs.

  17. Corrosion Protection Performance of Nano-SiO2/Epoxy Composite Coatings in Acidic Desulfurized Flue Gas Condensates

    NASA Astrophysics Data System (ADS)

    Wang, Z. B.; Wang, Z. Y.; Hu, H. X.; Liu, C. B.; Zheng, Y. G.

    2016-09-01

    Five kinds of nano-SiO2/epoxy composite coatings were prepared on mild steels, and their corrosion protection performance was evaluated at room temperature (RT) and 50 °C (HT) using electrochemical methods combined with scanning electron microscopy (SEM). The effects of preparation and sealing processes on the corrosion protection performance of epoxy coatings were specially focused on. The results showed that it was favorable for the corrosion protection and durable performance to add the modified nano-SiO2 during rather than after the synthesis of epoxy coatings. Furthermore, the employment of sealer varnish also had beneficial effects. The two better coatings still exhibited higher impedance values even after immersion tests for up to 1000 h at RT and 500 h at HT. SEM revealed that the improvement of corrosion protection performance mainly resulted from the enhancement of coating density. Moreover, the evolution of electrochemical behavior of the two better coatings with immersion time was also discussed by means of fitting the electrochemical impedance spectroscopy results using equivalent circuits with different physical meanings.

  18. Size and core content optimization of epoxy nanocapsules by response surface methodology for use in self-healing coatings

    NASA Astrophysics Data System (ADS)

    Khoee, Sepideh; Hosein Payandeh, Seyed; Jafarzadeh, Parinaz; Asadi, Hamed

    2016-08-01

    A model is provided to estimate the effect of different factors on the synthesis of nanocapsules containing epoxy resin. Producing nanocapsules with different sizes and core-contents for different applications is made possible by using this model. The three parameters that have the most important effect on the properties of the nanocapsules: the surfactant concentration, agitation rate and sonication time are selected and the response surface methodology is used to determine the effect of these parameters on the nanocapsule size and core content. These parameters are modified to prepare nanoparticles with a high core content (68.7%) and small size (165 nm). The nanocapsules were stable up to 150 °C and these properties have made them applicable for future use in self-healing coatings and composites. The modified epoxy nanocapsules were mixed with amine-filled nanocapsules and were incorporated in an epoxy coating. This coating was scratched and kept in a corrosive environment and even after 30 days it still showed a high corrosion resistance, proving that the nanocapsules were able to successfully heal the scratches in the coating. After 30 days of immersion in 3.5 wt% NaCl environment, the corrosion resistance of the coating with healing particles was 38 times higher than the pure coating.

  19. Processing, properties and applications of composites using powder-coated epoxy towpreg technology

    NASA Technical Reports Server (NTRS)

    Bayha, T. D.; Osborne, P. P.; Thrasher, T. P.; Hartness, J. T.; Johnston, N. J.; Marchello, J. M.; Hugh, M. K.

    1993-01-01

    Composite manufacturing using the current prepregging technology of impregnating liquid resin into three-dimensionally reinforced textile preforms can be a costly and difficult operation. Alternatively, using polymer in the solid form, grinding it into a powder, and then depositing it onto a carbon fiber tow prior to making a textile preform is a viable method for the production of complex textile shapes. The powder-coated towpreg yarn is stable, needs no refrigeration, contains no solvents and is easy to process into various woven and braided preforms for later consolidation into composite structures. NASA's Advanced Composites Technology (ACT) program has provided an avenue for developing the technology by which advanced resins and their powder-coated preforms may be used in aircraft structures. Two-dimensional braiding and weaving studies using powder-coated towpreg have been conducted to determine the effect of resin content, towpreg size and twist on textile composite properties. Studies have been made to customize the towpreg to reduce friction and bulk factor. Processing parameters have been determined for three epoxy resin systems on eight-harness satin fabric, and on more advanced 3-D preform architectures for the downselected resin system. Processing effects and the resultant mechanical properties of these textile composites will be presented and compared.

  20. New method for determination of epichlorohydrin in epoxy-coated cans by oxolane derivatization and gas chromatography-mass spectrometry.

    PubMed

    Sung, Jun Hyun; Lee, Young Ja; Park, Hyun Jin

    2008-08-01

    A new method was developed for the determination of epichlorohydrin (ECH) in food contact surface of epoxy-coated cans. The oxolane derivative, which produced by reaction of epoxy moiety in ECH with cyclopentanone in the presence of borontrifluoride-diethyletherate, was analyzed by gas chromatography (GC)/mass spectrometry (MS). 1,2-Epoxyhexane was used as internal standard (IS), which produced an oxolane derivative under the same reaction mechanism as ECH. The developed method was validated with 1 ng ml(-1) of limit of detection (LOD, surface area related 20 ng dm(-2)), >0.999 of linearity. Good precision, which was tested both in terms of intra-day repeatability and inter-day reproducibility, and 97.3-102.7% of good recoveries were obtained on three spiked levels of 5.2, 40.3 and 149.1 ng ml(-1). The excellent validation data suggests that this method is more simple, quick and effective than the official method in European Committee for Standardization (CEN) to determine the residual amount of ECH in food contact materials for food law compliance test. The residual amount of ECH for 13 epoxy-coated can samples was analyzed, and none of the samples was found to be detectable levels of ECH in epoxy-coated cans.

  1. Color Schemes and Biocompatibility of Epoxy Resin/polytetrafluorethylene Coat on the Surface of Tini Arth Wires

    NASA Astrophysics Data System (ADS)

    Shao, Ping; Feng, Xue; Sui, Jie He; Cai, Wei; Wang, Tao; Ma, Wei

    In order to avoid the "metallic smile" appearance of metal wires when undergoing orthodontic treatment, epoxy resin/polytetrafluorethylene coating TiNi arch wires were made by dipping method. TiO2 and FeFe2O4 were chosen as dyes in order to match the color of teeth and the color schemes were fixed by spectrophotometer method. The biocompatibility of coating was also examined. The results showed that the cytotoxicity of the coating was grade I, and without mutagenesis and carcinogenesis. Skin sensitization assay showed no erythema or oedema response and epithelial was integrated according to mucous membrane irritation. Thus, good behavior in clinic can be anticipated.

  2. Investigation of non-isocyanate urethane functional latexes and carbon nanofiller/epoxy coatings

    NASA Astrophysics Data System (ADS)

    Meng, Lei

    This dissertation consists of two parts. In the first part, a new class of non-isocyanate urethane methacrylates was synthesized and the effect of the new monomers on the urethane functional latex was investigated. The second part focused on a comparison of carbon nanofillers in inorganic/organic epoxy coating system for anticorrosive applications. A new class of non-isocyanate urethane methacrylates (UMAs) monomers was synthesized through an environmentally friendly non-isocyanate pathway. The kinetics of seeded semibatch emulsion polymerization of UMAs with methyl methacrylate (MMA) and butyl acrylate (BA) was monitored. The particle size and morphology were investigated by dynamic light scattering (DLS), ultrasound acoustic attenuation spectroscopy (UAAS) and transmission electron microscopy (TEM). The minimum film formation temperature (MFFT), mechanical and viscoelastic properties were studied. It was found that the emulsion polymerization processes all proceeded via Smith-Ewart control, leading to the uniform morphology and particle size. The glass transition temperature (Tg) and the mechanical properties of poly(MMA/BA/UMA) decreased with the increasing chain length of urethane methacrylate monomers due to the increasing flexibility of side chains. Without the effect of Tg, lower MFFT and improved mechanical properties were observed from urethane functional latexes. The improved mechanical properties were due to the increasing particle interaction by forming hydrogen bonding. Furthermore, the effect of urethane functionality in terms of the polymer composition, the location and the concentration was investigated by the batch, single-stage and two-stage semibatch polymerization of 2-[(butylcarbamoyl)oxy]ethyl methacrylate (BEM) with MMA and BA. The core-shell and homogeneous structures were evaluated by TEM, differential scanning calorimetry (DSC), and solid state nuclear magnetic resonance (SS-NMR). The compositional drift was observed from the batch

  3. Study on Evolution of Coating State and Role of Graphene in Graphene-Modified Low-Zinc Waterborne Epoxy Anticorrosion Coating by Electrochemical Impedance Spectroscopy

    NASA Astrophysics Data System (ADS)

    Ding, Rui; Wang, Xiao; Jiang, Jianming; Gui, Taijiang; Li, Weihua

    2017-07-01

    In this paper, corrosion potential and impedance response of the graphene-modified low-zinc waterborne epoxy anticorrosion coating with different compositions were measured experimentally. Microstructure impedance analysis approach was proposed, which was applied to analyze in detail the system impedance and to clarify the variation of coating state as well as the role of graphene in the coating. Results showed that the variation course of coating state was divided into four stages: activation stage; cathodic protection stage; shielding protection stage; and failure stage. Graphene formed numerous isolation layers in the coating to hinder the diffusion of aggressive particles like water and oxygen as well as corrosion products, which played a certain shielding protective role. Moreover, graphene was a good electron conductor, which enabled the outer layer zinc to continue to constitute a galvanic couple with the iron substrate after cathodic protection stage, thereby prolonging the protective effect of the coating to some extent.

  4. Fire-retardant coatings based on organic bromine/phenoxy or brominated epoxy systems

    SciTech Connect

    Hoffman, D.M.; Chiu, Ing L.

    1989-06-01

    Thin phenoxy and brominated epoxy/curing agent films were prepared by solvent casting on Mylar and Kapton. Thicknesses were approximated assuming volume additivity. Important parameters were uniformity of thickness, distribution of the bromine-containing fire retardant, adhesion to carrier substrate (either Mylar or Kapton), and uniformity of the coating, i.e., absence of pinholes, blush, blistering, etc. Wetting behavior was modified using fluoro, silicone or polyurea surfactants. Several solvent systems were examined and a ternary solvent system was ultimately used. Distribution of fire-retardant bromine was analyzed using electron microprobe, x-ray fluorescence and wet chemical methods. Significant discrepancies in the /mu/m-scale analyses of the microprobe measurements have not been resolved. Some of the brominated fire retardants were insoluble in the resin systems and the phase separation was immediately obvious. Similarly, some of the crystallizable epoxies could not be cast easily into homogeneous, amorphous films. Castings were made on a standard 8'' /times/ 10'' aluminum vacuum plate polished with jeweler's rouge prior to every casting. Solvent was removed in a forced air or vacuum oven. Removal and/or curing was accelerated with temperature. The fire-retardant bromine was required to be stable in alcohol/salt solutions. Final formulation used after a significant amount of testing was phenoxy resin PKHC in a ternary solvent system composed of methylethyl ketone, cellosolve acetate and toluene. Tetrabromobisphenol A was used as the flame retardant with FC-430 as surfactant. The dying schedule was 30 minutes at 150/degree/C. 4 refs., 6 figs., 3 tabs.

  5. A Robust Epoxy Resins @ Stearic Acid-Mg(OH)2 Micronanosheet Superhydrophobic Omnipotent Protective Coating for Real-Life Applications.

    PubMed

    Si, Yifan; Guo, Zhiguang; Liu, Weimin

    2016-06-29

    Superhydrophobic coating has extremely high application value and practicability. However, some difficult problems such as weak mechanical strength, the need for expensive toxic reagents, and a complex preparation process are all hard to avoid, and these problems have impeded the superhydrophobic coating's real-life application for a long time. Here, we demonstrate one kind of omnipotent epoxy resins @ stearic acid-Mg(OH)2 superhydrophobic coating via a simple antideposition route and one-step superhydrophobization process. The whole preparation process is facile, and expensive toxic reagents needed. This omnipotent coating can be applied on any solid substrate with great waterproof ability, excellent mechanical stability, and chemical durability, which can be stored in a realistic environment for more than 1 month. More significantly, this superhydrophobic coating also has four protective abilities, antifouling, anticorrosion, anti-icing, and flame-retardancy, to cope with a variety of possible extreme natural environments. Therefore, this omnipotent epoxy resins @ stearic acid-Mg(OH)2 superhydrophobic coating not only satisfies real-life need but also has great application potential in many respects.

  6. Electrochemical and anticorrosion behaviors of hybrid functionalized graphite nano-platelets/tripolyphosphate in epoxy-coated carbon steel

    SciTech Connect

    Mohammadi, Somayeh; Shariatpanahi, Homeira; Taromi, Faramarz Afshar; Neshati, Jaber

    2016-08-15

    Highlights: • FGNP was combined with TPP to obtain a hybrid nano-particle. • TEM image showed uniform distribution of the hybrid nanoparticles in epoxy coating. • FGNP is a substrate for linking of TPP anions by hydrogen bonding. • FGNP as an accelerator, provides rapid iron phosphate passive film formation. • The hybrid nano-particle can provide long-term corrosion protection. - Abstract: Functionalized graphite nano-platelets (FGNP) were combined with tripolyphosphate (TPP) to gain a hybrid nano-particle (FGNP-TPP) with homogenous dispersion in epoxy, resulting in an excellent anti-corrosion coating for carbon steel substrate. Characterization analyses of the hybrid nano-particle were performed by FT-IR, SEM, XRD and TEM. TPP was linked to FGNP nano-particles by hydrogen bondings. Different epoxy coatings formulated with 1 wt.% of FGNP, FGNP-TPP and TPP were evaluated. Electrochemical investigations, salt spray and pull-off tests showed that the hybrid nano-particle can provide long-term corrosion protection compared to FGNP and TPP due to synergistic effect between FGNP as an accelerator and TPP as a corrosion inhibitor to produce a uniform and stable iron-phosphate passive film with high surface coverage.

  7. Removal of degradation of the performance of an epoxy impregnated YBCO-coated conductor double pancake coil by using a polyimide-electrodeposited YBCO-coated conductor

    NASA Astrophysics Data System (ADS)

    Yanagisawa, Y.; Sato, K.; Piao, R.; Nakagome, H.; Takematsu, T.; Takao, T.; Kamibayashi, H.; Takahashi, M.; Maeda, H.

    2012-06-01

    Degradation of the epoxy impregnated YBCO coil performance is due to tensile radial stress concentration on the outer edge of the conductor during cool down. This stress acts as a cleavage stress and opens the conductor edge, fracturing the YBCO layer. The fracture propagates to another edge of the conductor, resulting in degradation of the coil performance. Degradation of the epoxy impregnated YBCO coil is eliminated, if we use a polyimide-electrodeposited YBCO-coated conductor: tensile radial stress concentration on the outer edge of the conductor is reduced due to plastic deformation of the ductile polyimide. Polyimide electrodeposition onto the YBCO-coated conductor is reliable, uniform, easy to apply, and can be extended to larger YBCO magnets, removing the risk of coil degradation.

  8. Automated multisyringe stir bar sorptive extraction using robust montmorillonite/epoxy-coated stir bars.

    PubMed

    Ghani, Milad; Saraji, Mohammad; Maya, Fernando; Cerdà, Víctor

    2016-05-06

    Herein we present a simple, rapid and low cost strategy for the preparation of robust stir bar coatings based on the combination of montmorillonite with epoxy resin. The composite stir bar was implemented in a novel automated multisyringe stir bar sorptive extraction system (MS-SBSE), and applied to the extraction of four chlorophenols (4-chlorophenol, 2,4-dichlorophenol, 2,4,6-trichlorophenol and pentachlorophenol) as model compounds, followed by high performance liquid chromatography-diode array detection. The different experimental parameters of the MS-SBSE, such as sample volume, selection of the desorption solvent, desorption volume, desorption time, sample solution pH, salt effect and extraction time were studied. Under the optimum conditions, the detection limits were between 0.02 and 0.34μgL(-1). Relative standard deviations (RSD) of the method for the analytes at 10μgL(-1) concentration level ranged from 3.5% to 4.1% (as intra-day RSD) and from 3.9% to 4.3% (as inter-day RSD at 50μgL(-1) concentration level). Batch-to-batch reproducibility for three different stir bars was 4.6-5.1%. The enrichment factors were between 30 and 49. In order to investigate the capability of the developed technique for real sample analysis, well water, wastewater and leachates from a solid waste treatment plant were satisfactorily analyzed.

  9. Micropatterning of metal films coated on polymer surfaces with epoxy mold and its application to organic field effect transistor fabrication

    NASA Astrophysics Data System (ADS)

    Wang, Zhe; Xing, Rubo; Zhang, Jian; Yuan, Jianfeng; Yu, Xinhong; Han, Yanchun

    2004-08-01

    In this letter, a simple and versatile approach to micropatterning a metal film, which is evaporated on a Si substrate coated with polymer, is demonstrated by the use of a prepatterned epoxy mold. The polymer interlayer between the metal and the Si substrate is found important for the high quality pattern. When the metal-polymer-Si sandwich structure is heated with the temperature below Tm but above Tg of the polymer, the plastic deformation of the polymer film occurs under sufficiently high pressure applied. It causes the metal to crack locally or weaken along the pattern edges. Further heating while applying a lower pressure results in the formation of an intimate junction between the epoxy stamp and the metal film. Under these conditions the epoxy cures further, ensuring adhesion between the stamp and the film. The lift-off process works because the adhesion between the epoxy and the metal film is stronger than that between the metal film and the polymer. A polymer field effect transistor is fabricated in order to demonstrate potential applications of this micropatterning approach.

  10. High-Energy Dissipation Performance in Epoxy Coatings by the Synergistic Effect of Carbon Nanotube/Block Copolymer Conjugates.

    PubMed

    Garate, Hernan; Bianchi, Micaela; Pietrasanta, Lía I; Goyanes, Silvia; D'Accorso, Norma B

    2017-01-11

    Hierarchical assembly of hard/soft nanoparticles holds great potential as reinforcements for polymer nanocomposites with tailored properties. Here, we present a facile strategy to integrate polystyrene-grafted carbon nanotubes (PSgCNT) (0.05-0.3 wt %) and poly(styrene-b-[isoprene-ran-epoxyisoprene]-b-styrene) block copolymer (10 wt %) into epoxy coatings using an ultrasound-assisted noncovalent functionalization process. The method leads to cured nanocomposites with core-shell block copolymer (BCP) nanodomains which are associated with carbon nanotubes (CNT) giving rise to CNT-BCP hybrid structures. Nanocomposite energy dissipation and reduced Young's Modulus (E*) is determined from force-distance curves by atomic force microscopy operating in the PeakForce QNM imaging mode and compared to thermosets modified with BCP and purified carbon nanotubes (pCNT). Remarkably, nanocomposites bearing PSgCNT-BCP conjugates display an increase in energy dissipation of up to 7.1-fold with respect to neat epoxy and 53% more than materials prepared with pCNT and BCP at the same CNT load (0.3 wt %), while reduced Young's Modulus shows no significant change with CNT type and increases up to 25% compared to neat epoxy E* at a CNT load of 0.3 wt %. The energy dissipation performance of nanocomposites is also reflected by the lower wear coefficients of materials with PSgCNT and BCP compared to those with pCNT and BCP, as determined by abrasion tests. Furthermore, scanning electron microscopy (SEM) images taken on wear surfaces show that materials incorporating PSgCNT and BCP exhibit much more surface deformation under shear forces in agreement with their higher ability to dissipate more energy before particle release. We propose that the synergistic effect observed in energy dissipation arises from hierarchical assembly of PSgCNT and BCP within the epoxy matrix and provides clues that the CNT-BCP interface has a significant role in the mechanisms of energy dissipation of epoxy coating

  11. Wear-resistant and electromagnetic absorbing behaviors of oleic acid post-modified ferrite-filled epoxy resin composite coating

    NASA Astrophysics Data System (ADS)

    Wang, Wenjie; Zang, Chongguang; Jiao, Qingjie

    2015-03-01

    The post-modified Mn-Zn ferrite was prepared by grafting oleic acid on the surface of Mn-Zn ferrite to inhibit magnetic nanoparticle aggregation. Fourier Transform Infrared (FT-IR) spectroscopy was used to characterize the particle surfaces. The friction and electromagnetic absorbing properties of a thin coating fabricated by dispersing ferrite into epoxy resin (EP) were investigated. The roughness of the coating and water contact angle were measured using the VEECO and water contact angle meter. Friction tests were conducted using a stainless-steel bearing ball and a Rockwell diamond tip, respectively. The complex permittivity and complex permeability of the composite coating were studied in the low frequency (10 MHz-1.5 GHz). Surface modified ferrites are found to improve magnetic particles dispersion in EP resulting in significant compatibility between inorganic and organic materials. Results also indicate that modified ferrite/EP coatings have a lower roughness average value and higher water contact angle than original ferrite/EP coatings. The enhanced tribological properties of the modified ferrite/EP coatings can be seen from the increased coefficient value. The composite coatings with modified ferrite are observed to exhibit better reflection loss compared with the coatings with original ferrite.

  12. A chlorhexidine-releasing epoxy-based coating on titanium implants prevents Staphylococcus aureus experimental biomaterial-associated infection.

    PubMed

    Riool, M; Dirks, A J; Jaspers, V; de Boer, L; Loontjens, T J; van der Loos, C M; Florquin, S; Apachitei, I; Rijk, L N; Keul, H A; Zaat, S A

    2017-02-14

    Prevention of biomaterial-associated infections (BAI) remains a challenging problem, in particular due to the increased risk of resistance development with the current antibiotic-based strategies. Metallic orthopaedic devices, such as non-cemented implants, are often inserted under high mechanical stress. These non-cemented implants cannot be protected by e.g. antibioticreleasing bone cement or other antimicrobial approaches, such as the use of bioactive glass. Therefore, in order to avoid abrasion during implantation procedures, we developed an antimicrobial coating with great mechanical stability for orthopaedic implants, to prevent Staphylococcus aureus BAI. We incorporated 5 and 10 wt % chlorhexidine in a novel mechanically stable epoxy-based coating, designated CHX5 and CHX10, respectively. The coatings displayed potent bactericidal activity in vitro against S. aureus, with over 80 % of the release (19 µg/cm2 for CHX5 and 41 µg/cm2 for CHX10) occurring within the first 24 h. In mice, the CHX10 coating significantly reduced the number of CFU (colony forming units), both on the implants and in the peri-implant tissues, 1 d after S. aureus challenge. The CHX10-coated implants were well-tolerated by the animals, with no signs of toxicity observed by histological analysis. Moreover, the coating significantly reduced the frequency of culture-positive tissues 1 d, and of culture-positive implants 1 and 4 d after challenge. In summary, the chlorhexidine-releasing mechanically stable epoxy-based CHX10 coating prevented implant colonisation and S. aureus BAI in mice and has good prospects for clinical development.

  13. The novel silicon-containing epoxy/PEPA phosphate flame retardant for transparent intumescent fire resistant coating

    NASA Astrophysics Data System (ADS)

    Shi, Yanchao; Wang, Guojian

    2016-11-01

    A series of novel silicon-containing epoxy/PEPA phosphate flame retardants (EPPSi) were synthesized by polyphosphoric acid (PPA), caged bicyclic phosphate 1-oxo-4-hydroxymethyl-2,6,7-trioxa-L-phosphabicyclo [2.2.2] octane (PEPA), and different ratios of silicon-containing epoxy 1,1,3,3-tetramethyl-1,3-bis(3-(oxiran-2-ylmethoxy)propyl)disiloxane (TMSEP) to 1,4-butanediol diglycidyl ether (BDE). The chemical structure of EPPSi was confirmed by Fourier transform infrared spectroscopy (FTIR) and 1H nuclear magnetic resonance spectroscopy (1H NMR). Afterwards, the transparent intumescent fire resistant coatings were prepared by mixing EPPSi and melamine formaldehyde resin. The influence of silicon on the fire protection of coatings was intensively investigated by fire protection test, intumescence ratio, scanning electron microscope (SEM), compressive strength test, X-ray photoelectron spectroscopy (XPS), thermogravimetric analysis (TGA) and real-time FTIR. It was found that the fire resistant coatings obtained the best fire protection when the ratio of TMESP/BDE was 20/100, while excessive TMSEP made the fire protection of coatings deceased sharply. The intumescence ratio, compressive strength test and SEM result showed that a synergistic effect existed between phosphorus and silicon, which improved the foam structure and compressive strength of the char layer significantly. XPS result proved the out-migration effect of silicon. The high concentration silicon on surface played an important protecting role for the inner char residue and improved the fire protection of the coatings. TGA result demonstrated that silicon enhanced the thermo-oxidation resistance of coatings efficiently. Furthermore, real-time FTIR revealed the intumescent process of the fire resistant coatings according to the chemical structure changes of char residue.

  14. Improving the interfacial and mechanical properties of short glass fiber/epoxy composites by coating the glass fibers with cellulose nanocrystals

    Treesearch

    A. Asadi; M. Miller; Robert Moon; K. Kalaitzidou

    2016-01-01

    In this study, the interfacial and mechanical properties of cellulose nanocrystals (CNC) coated glass fiber/epoxy composites were investigated as a function of the CNC content on the surface of glass fibers (GF). Chopped GF rovings were coated with CNC by immersing the GF in CNC (0–5 wt%) aqueous suspensions. Single fiber fragmentation (SFF) tests showed that the...

  15. Synergistic Inhibition Effect of Zinc Acetylacetonate and Benzothiazole in Epoxy Coating on the Corrosion of Mild Steel

    NASA Astrophysics Data System (ADS)

    Amoozadeh, S. M.; Mahdavian, M.

    2015-06-01

    The corrosion inhibition effect of zinc acetylacetonate (ZAA) and benzothiazole (BTH) mixture was evaluated for mild steel in 3.5% NaCl solution. To this end, ZAA:BTH mixtures ranged from 6:1 to 1:6 mol ratios were examined by weight loss and open circuit potential to obtain optimal mole ratio. The optimal mixture of ZAA:BTH at 1:5 mol ratio showed a significant corrosion inhibition efficiency proved by electrochemical impedance spectroscopy and polarization studies. The addition of the optimal mixture of ZAA:BTH to epoxy coating showed a considerable increase of corrosion protection evaluated by salt spray exposure.

  16. In situ regulating of surface morphologies, anti-corrosion and tribological properties of epoxy resin coatings by heat treatment

    NASA Astrophysics Data System (ADS)

    Liu, Dan; Zhao, Wenjie; Liu, Shuan; Cen, Qihong; Xue, Qunji

    2017-06-01

    A simple and in situ formation method through controlling curing temperature was used to regulate the surface morphology of epoxy resin (EP) coating. Multi-functional tribology test equipment and an electrochemistry workstation were used to evaluate the tribological and anti-corrosion properties of the EP coating cured with diethylenetriamine at room temperature, 80 °C, 100 °C and 120 °C, respectively. The results indicated that the diameter and depth of pores or pits existing on the surface of EP coatings decreased significantly with the increase of curing temperature. The EP coating cured at 120 °C exhibited the best tribological performance, the friction coefficient and wear trace area were 0.56 and 0.003 02 mm2 under dry conditions, 0.18 and 1.873  ×  10-5 mm2 under seawater conditions, respectively. The excellent tribological performance could be attributed to the surface morphologies and high hardness of EP coatings. The EP coating cured at 80 °C exhibited the best anti-corrosion performance that the impedance modulus at 0.01 Hz was close to 5.0 KΩ cm2 even after being immersed in 3.5 wt% NaCl solution for 24 h, which was closely related to its hydrophobic behavior and surface morphology.

  17. Epoxy resin reinforced with nanothin polydopamine-coated carbon nanotubes: a study of the interfacial polymer layer thickness

    DOE PAGES

    Ling, Yang; Li, Weizhen; Wang, Baoyu; ...

    2016-03-29

    Carbon nanotubes (CNTs) functionalized by a nanothin poly(dopamine) (PDA) layer were produced by a one-pot, nondestructive approach, with direct polymerization of dopamine on the CNT surface. The thickness of the PDA layer can be well-controlled by the reaction time and the proportion of dopamine, and this thickness is found to be the key factor in controlling the dispersion of CNTs and the extent of the interfacial interactions between the CNT@PDA and epoxy resin. SEM results indicated that the dispersion of CNTs in epoxy was improved significantly by coating a nanothin PDA layer onto the CNT surface. In agreeme nt withmore » this finding, the CNTs functionalized with the thinnest PDA layer provided the best mechanical and thermal properties. This result confirmed that a thinner PDA layer could provide optimized interfacial interactions between the CNT@PDA and epoxy matrix and weaken the self-agglomeration of CNTs, which led to an improved effective stress and heat transfer between the CNTs and the polymer matrix.« less

  18. Epoxy resin reinforced with nanothin polydopamine-coated carbon nanotubes: a study of the interfacial polymer layer thickness

    SciTech Connect

    Ling, Yang; Li, Weizhen; Wang, Baoyu; Gan, Wenjun; Zhu, Chenhui; Brady, Michael A.; Wang, Cheng

    2016-03-29

    Carbon nanotubes (CNTs) functionalized by a nanothin poly(dopamine) (PDA) layer were produced by a one-pot, nondestructive approach, with direct polymerization of dopamine on the CNT surface. The thickness of the PDA layer can be well-controlled by the reaction time and the proportion of dopamine, and this thickness is found to be the key factor in controlling the dispersion of CNTs and the extent of the interfacial interactions between the CNT@PDA and epoxy resin. SEM results indicated that the dispersion of CNTs in epoxy was improved significantly by coating a nanothin PDA layer onto the CNT surface. In agreeme nt with this finding, the CNTs functionalized with the thinnest PDA layer provided the best mechanical and thermal properties. This result confirmed that a thinner PDA layer could provide optimized interfacial interactions between the CNT@PDA and epoxy matrix and weaken the self-agglomeration of CNTs, which led to an improved effective stress and heat transfer between the CNTs and the polymer matrix.

  19. Development of palm oil-based UV-curable epoxy acrylate and urethane acrylate resins for wood coating application

    NASA Astrophysics Data System (ADS)

    Tajau, Rida; Ibrahim, Mohammad Izzat; Yunus, Nurulhuda Mohd; Mahmood, Mohd Hilmi; Salleh, Mek Zah; Salleh, Nik Ghazali Nik

    2014-02-01

    The trend of using renewable sources such as palm oil as raw material in radiation curing is growing due to the demand from the market to produce a more environmental friendly product. In this study, the radiation curable process was done using epoxy acrylate and urethane acrylate resins which are known as epoxidised palm olein acrylate (EPOLA) and palm oil based urethane acrylate (POBUA), respectively. The purpose of the study was to investigate curing properties and the application of this UV-curable palm oil resins for wood coating. Furthermore, the properties of palm oil based coatings are compared with the petrochemical-based compound such as ebecryl (EB) i.e. EB264 and EB830. From the experiment done, the resins from petrochemical-based compounds resulted higher degree of crosslinking (up to 80%) than the palm oil based compounds (up to 70%), where the different is around 10-15%. The hardness property from this two type coatings can reached until 50% at the lower percentage of the oligomer. However, the coatings from petrochemical-based have a high scratch resistance as it can withstand at least up to 3.0 Newtons (N) compared to the palm oil-based compounds which are difficult to withstand the load up to 1.0 N. Finally, the test on the rubber wood substrate showed that the coatings containing benzophenone photoinitiator give higher adhesion property and their also showed a higher glosiness property on the glass substrate compared to the coatings containing irgacure-819 photoinitiator. This study showed that the palm oil coatings can be a suitable for the replacement of petrochemicals compound for wood coating. The palm oil coatings can be more competitive in the market if the problems of using high percentage palm oil oligomer can be overcome as the palm oil price is cheap enough.

  20. Development of palm oil-based UV-curable epoxy acrylate and urethane acrylate resins for wood coating application

    SciTech Connect

    Tajau, Rida; Mahmood, Mohd Hilmi; Salleh, Mek Zah; Salleh, Nik Ghazali Nik; Ibrahim, Mohammad Izzat; Yunus, Nurulhuda Mohd

    2014-02-12

    The trend of using renewable sources such as palm oil as raw material in radiation curing is growing due to the demand from the market to produce a more environmental friendly product. In this study, the radiation curable process was done using epoxy acrylate and urethane acrylate resins which are known as epoxidised palm olein acrylate (EPOLA) and palm oil based urethane acrylate (POBUA), respectively. The purpose of the study was to investigate curing properties and the application of this UV-curable palm oil resins for wood coating. Furthermore, the properties of palm oil based coatings are compared with the petrochemical-based compound such as ebecryl (EB) i.e. EB264 and EB830. From the experiment done, the resins from petrochemical-based compounds resulted higher degree of crosslinking (up to 80%) than the palm oil based compounds (up to 70%), where the different is around 10-15%. The hardness property from this two type coatings can reached until 50% at the lower percentage of the oligomer. However, the coatings from petrochemical-based have a high scratch resistance as it can withstand at least up to 3.0 Newtons (N) compared to the palm oil-based compounds which are difficult to withstand the load up to 1.0 N. Finally, the test on the rubber wood substrate showed that the coatings containing benzophenone photoinitiator give higher adhesion property and their also showed a higher glosiness property on the glass substrate compared to the coatings containing irgacure-819 photoinitiator. This study showed that the palm oil coatings can be a suitable for the replacement of petrochemicals compound for wood coating. The palm oil coatings can be more competitive in the market if the problems of using high percentage palm oil oligomer can be overcome as the palm oil price is cheap enough.

  1. Anti-corrosion mechanism of epoxy-resin and different content Fe2O3 coatings on magnesium alloy

    NASA Astrophysics Data System (ADS)

    Jin, Tao; Kong, Fan-mei; Bai, Rui-qin; Zhang, Ru-liang

    2016-12-01

    In this study, anti-corrosion coatings were prepared and coated successfully on magnesium alloy substrates by mixing nanopowders, solvent, curing agent with epoxy resin. The effect of the amount of iron trioxide (Fe2O3) on the adhesion strength and corrosion resistance on magnesium alloy was investigated with standard protocols, and electrochemical measurements were also made in 3.5 wt.% NaCl solutions. The surface morphology and corrosion mechanism after corrosion tests was characterized using FESEM analysis. Nanoparticles in matrix acted as filler, and interstitial cross-linked spaces and other coating artifacts regions (micro cracks and voids) would all affect the anti-corrosion properties of coating. The results showed the proper powder content not only provided adhesion strength to these coatings but also improved obviously their anticorrosion. Hydrogen bound to the amine nitrogen (1N) could take part in the curing process rather than hydrogen of the amide site due to the smaller Δ G and the more stable configuration.

  2. Anti-corrosion mechanism of epoxy-resin and different content Fe2O3 coatings on magnesium alloy

    NASA Astrophysics Data System (ADS)

    Jin, Tao; Kong, Fan-mei; Bai, Rui-qin; Zhang, Ru-liang

    2016-10-01

    In this study, anti-corrosion coatings were prepared and coated successfully on magnesium alloy substrates by mixing nanopowders, solvent, curing agent with epoxy resin. The effect of the amount of iron trioxide (Fe2O3) on the adhesion strength and corrosion resistance on magnesium alloy was investigated with standard protocols, and electrochemical measurements were also made in 3.5 wt.% NaCl solutions. The surface morphology and corrosion mechanism after corrosion tests was characterized using FESEM analysis. Nanoparticles in matrix acted as filler, and interstitial cross-linked spaces and other coating artifacts regions (micro cracks and voids) would all affect the anti-corrosion properties of coating. The results showed the proper powder content not only provided adhesion strength to these coatings but also improved obviously their anticorrosion. Hydrogen bound to the amine nitrogen (1N) could take part in the curing process rather than hydrogen of the amide site due to the smaller ΔG and the more stable configuration.

  3. Fire performance, microstructure and thermal degradation of an epoxy based nano intumescent fire retardant coating for structural applications

    SciTech Connect

    Aziz, Hammad Ahmad, Faiz Yusoff, P. S. M. Megat; Zia-ul-Mustafa, M.

    2015-07-22

    Intumescent fire retardant coating (IFRC) is a passive fire protection system which swells upon heating to form expanded multi-cellular char layer that protects the substrate from fire. In this research work, IFRC’s were developed using different flame retardants such as ammonium polyphosphate, expandable graphite, melamine and boric acid. These flame retardants were bound together with the help of epoxy binder and cured together using curing agent. IFRC was then reinforced with nano magnesium oxide and nano alumina as inorganic fillers to study their effect towards fire performance, microstructure and thermal degradation. Small scale fire test was conducted to investigate the thermal insulation of coating whereas fire performance was calculated using thermal margin value. Field emission scanning electron microscopy was used to examine the microstructure of char obtained after fire test. Thermogravimetric analysis was conducted to investigate the residual weight of coating. Results showed that the performance of the coating was enhanced by reinforcement with nano size fillers as compared to non-filler based coating. Comparing both nano size magnesium oxide and nano size alumina; nano size alumina gave better fire performance with improved microstructure of char and high residual weight.

  4. Fire performance, microstructure and thermal degradation of an epoxy based nano intumescent fire retardant coating for structural applications

    NASA Astrophysics Data System (ADS)

    Aziz, Hammad; Ahmad, Faiz; Yusoff, P. S. M. Megat; Zia-ul-Mustafa, M.

    2015-07-01

    Intumescent fire retardant coating (IFRC) is a passive fire protection system which swells upon heating to form expanded multi-cellular char layer that protects the substrate from fire. In this research work, IFRC's were developed using different flame retardants such as ammonium polyphosphate, expandable graphite, melamine and boric acid. These flame retardants were bound together with the help of epoxy binder and cured together using curing agent. IFRC was then reinforced with nano magnesium oxide and nano alumina as inorganic fillers to study their effect towards fire performance, microstructure and thermal degradation. Small scale fire test was conducted to investigate the thermal insulation of coating whereas fire performance was calculated using thermal margin value. Field emission scanning electron microscopy was used to examine the microstructure of char obtained after fire test. Thermogravimetric analysis was conducted to investigate the residual weight of coating. Results showed that the performance of the coating was enhanced by reinforcement with nano size fillers as compared to non-filler based coating. Comparing both nano size magnesium oxide and nano size alumina; nano size alumina gave better fire performance with improved microstructure of char and high residual weight.

  5. Drinking water contaminants from epoxy resin-coated pipes: A field study.

    PubMed

    Rajasärkkä, Johanna; Pernica, Marek; Kuta, Jan; Lašňák, Jonáš; Šimek, Zdenĕk; Bláha, Luděk

    2016-10-15

    Rehabilitation of aged drinking water pipes is an extensive renovation and increasingly topical in many European cities. Spray-on-lining of drinking water pipes is an alternative cost-effective rehabilitation technology in which the insides of pipes are relined with organic polymer. A commonly used polymer is epoxy resin consisting of monomer bisphenol A (BPA). Leaching of BPA from epoxy lining to drinking water has been a concern among public and authorities. Currently epoxy lining is not recommended in some countries. BPA leaching has been demonstrated in laboratory studies but the behavior and ageing process of epoxy lining in situ is not well known. In this study 6 locations with different age epoxy linings of drinking water pipes done using two distinct technologies were studied. While bisphenol F, 4-n-nonylphenol, and 4-t-octylphenol were rarely found and in trace concentrations, BPA was detected in majority of samples. Pipes lined with the older technology (LSE) leached more BPA than those with more recent technology (DonPro): maxima in cold water were 0.25 μg/L and 10 ng/L, respectively. Incubation of water in pipes 8-10 h prior to sampling increased BPA concentration in cold water 1.1-43-fold. Hot water temperature caused even more BPA leaching - at maximum 23.5 μg/L. The influence of ageing of epoxy lining on BPA leaching on could be shown in case of LSE technology: locations with 8-9 years old lining leached 4-20-fold more BPA compared to a location with 2-year-old lining. Analysis of metals showed that epoxy lining can reduce especially iron concentration in water. No significant burden to water could be shown by the analyzed 72 volatile organic compounds, including epichlorhydrin, precursor used in epoxy resin. Estrogenicity was detected in water samples with the highest BPA loads. Comparable responses of two yeast bioreporters (estrogen receptor α and BPA-targeted) indicated that bisphenol-like compounds were the main cause of estrogenicity

  6. Degradation of the performance of a YBCO-coated conductor double pancake coil due to epoxy impregnation

    NASA Astrophysics Data System (ADS)

    Takematsu, T.; Hu, R.; Takao, T.; Yanagisawa, Y.; Nakagome, H.; Uglietti, D.; Kiyoshi, T.; Takahashi, M.; Maeda, H.

    2010-09-01

    Now that YBCO-coated conductors have been commercialized, a number of YBCO coils have been developed. However, their basic performances have not been systematically investigated so far. Here, we demonstrate that of a YBCO double pancake coil. The critical current of an epoxy impregnated YBCO double pancake coil was substantially degraded, i.e. the normal voltage appears above 8 A, only 18% of that for the dry coil. It was inferred that degradation occurs if the cumulative radial stress developed during cool down exceeds the critical transverse stress for the YBCO-coated conductor (typically 10 MPa). Under these conditions, the conductor was debonded at the interface between the buffer layer and YBCO layers, or fractured in the YBCO layer itself, causing cracks on the YBCO layer, resulting in a significant decline of the critical current. These negative effects are suppressed if the coils are dry wound or impregnated with paraffin, as the bonding strengths between turns are negligible and therefore turns are separated if the cumulative radial stress tends to be tensile. For non-circular coils in which epoxy impregnation is inevitable, degradation due to cumulative tensile transverse stress is still the major problem.

  7. Development of a removable conformal coating through the synthetic incorporation of Diels-Adler thermally reversible adducts into an epoxy resin.

    SciTech Connect

    Aubert, James Henry; Sawyer, Patricia Sue; Tallant, David Robert; Garcia, Manuel Joseph

    2005-02-01

    An epoxy-based conformal coating with a very low modulus has been developed for the environmental protection of electronic devices and for stress relief of those devices. The coating was designed to be removable by incorporating thermally-reversible Diels-Alder (D-A) adducts into the epoxy resin utilized in the formulation. The removability of the coating allows us to recover expensive components during development, to rebuild during production, to upgrade the components during their lifetime, to perform surveillance after deployment, and it aids in dismantlement of the components after their lifetime. The removability is the unique feature of this coating and was characterized by modulus versus temperature measurements, dissolution experiments, viscosity quench experiments, and FTIR. Both the viscosity quench experiments and the FTIR measurements allowed us to estimate the equilibrium constant of the D-A adducts in a temperature range from room temperature to 90 C.

  8. Food contamination from epoxy resins and organosols used as can coatings: analysis by gradient NPLC.

    PubMed

    Biedermann, M; Grob, K

    1998-07-01

    Normal phase LC with gradient elution enabled the analysis of a broadened range of oligomers of BADGE (Bisphenol-A diglycidyl ether) and Novolak compounds in canned foods, such as sea foods in oil, meat products and soups. A major component released from Bisphenol-A resins was identified as the cyclo-(Bisphenol-A monoglycidyl ether) dimer and was commonly present in foods at concentrations of around 1 mg/kg. For the epoxy Novolaks, concentrations of the three- to six-ring compounds often far exceeded those of BFDGE (Bisphenol-F diglycidyl ether) and reached 20 mg/kg in foods. A two-step acylation is proposed for the detection of epoxy components.

  9. Thermally-induced stresses in graphite-epoxy tubes coated with aluminum foil

    NASA Technical Reports Server (NTRS)

    Knott, Tamara W.; Hyer, M. W.

    1989-01-01

    Thermally-induced stresses in the foil, adhesive, and graphite-epoxy layers of composite tubes with aluminum foil bonded to the inner and outer surface are computed. The thermal effects are due to a temperature decrease from the processing temperature of the material to a temperature felt to represent the space environment, the intended operating environment of the tubes. Tubes fabricated from T300/934 and P75s/934 material systems are considered. The results indicate that the presence of the foil and adhesive have no detrimental effect on the stresses in the tube.

  10. The Effects of Thermophysical Properties and Environmental Conditions on Fire Performance of Intumescent Coatings on Glass Fibre-Reinforced Epoxy Composites

    PubMed Central

    Kandola, Baljinder K.; Luangtriratana, Piyanuch; Duquesne, Sophie; Bourbigot, Serge

    2015-01-01

    Intumescent coatings are commonly used as passive fire protection systems for steel structures. The purpose of this work is to explore whether these can also be used effectively on glass fibre-reinforced epoxy (GRE) composites, considering the flammability of the composites compared to non-flammable steel substrate. The thermal barrier and reaction-to-fire properties of three commercial intumescent coatings on GRE composites have been studied using a cone calorimeter. Their thermophysical properties in terms of heating rate and/or temperature dependent char expansion ratios and thermal conductivities have been measured and correlated. It has been suggested that these two parameters can be used to design coatings to protect composite laminates of defined thicknesses for specified periods of time. The durability of the coatings to water absorption, peeling, impact, and flexural loading were also studied. A strong adhesion between all types of coatings and the substrate was observed. Water soaking had a little effect on the fire performance of epoxy based coatings. All types of 1 mm thick coatings on GRE helped in retaining ~90% of the flexural property after 2 min exposure to 50 kW/m2 heat flux whereas the uncoated laminate underwent severe delamination and loss in structural integrity after 1 min. PMID:28793500

  11. The Effects of Thermophysical Properties and Environmental Conditions on Fire Performance of Intumescent Coatings on Glass Fibre-Reinforced Epoxy Composites.

    PubMed

    Kandola, Baljinder K; Luangtriratana, Piyanuch; Duquesne, Sophie; Bourbigot, Serge

    2015-08-11

    Intumescent coatings are commonly used as passive fire protection systems for steel structures. The purpose of this work is to explore whether these can also be used effectively on glass fibre-reinforced epoxy (GRE) composites, considering the flammability of the composites compared to non-flammable steel substrate. The thermal barrier and reaction-to-fire properties of three commercial intumescent coatings on GRE composites have been studied using a cone calorimeter. Their thermophysical properties in terms of heating rate and/or temperature dependent char expansion ratios and thermal conductivities have been measured and correlated. It has been suggested that these two parameters can be used to design coatings to protect composite laminates of defined thicknesses for specified periods of time. The durability of the coatings to water absorption, peeling, impact, and flexural loading were also studied. A strong adhesion between all types of coatings and the substrate was observed. Water soaking had a little effect on the fire performance of epoxy based coatings. All types of 1 mm thick coatings on GRE helped in retaining ~90% of the flexural property after 2 min exposure to 50 kW/m² heat flux whereas the uncoated laminate underwent severe delamination and loss in structural integrity after 1 min.

  12. Flexible latex—polyaniline segregated network composite coating capable of measuring large strain on epoxy

    NASA Astrophysics Data System (ADS)

    Levin, Z. S.; Robert, C.; Feller, J. F.; Castro, M.; Grunlan, J. C.

    2013-01-01

    A new conductive polymer nanocomposite (CPC) strain sensor, with a segregated network of polyaniline nanoparticles in a poly(vinyl acetate) latex matrix (PVAc-PANI), was created to improve upon existing systems. The strain sensing capabilities of these CPC transducers, attached to epoxy beams, were determined by subjecting them to loading/unloading cycles up to 1% strain (and straining them until the epoxy beam failed (around 5% strain)), in uniaxial tension. Microstructural images and visco-elastic properties show that these CPC are homogeneous and behave much like neat PVAc. PVAc with 4 wt.% PANI provided the best compromise among high sensitivity, small hysteresis and low noise. These environmentally friendly, flexible and low cost strain sensors are capable of monitoring strain above 5%, with a gauge factor between 6 and 8 (3 times those of classical metallic gauges). Moreover, this technology can be easily scaled up to monitor deformations of large composite structures, opening up many promising areas (e.g., damage detection for aircraft).

  13. A new strategy for improvement of the corrosion resistance of a green cerium conversion coating through thermal treatment procedure before and after application of epoxy coating

    NASA Astrophysics Data System (ADS)

    Mahidashti, Z.; Shahrabi, T.; Ramezanzadeh, B.

    2016-12-01

    The effect of post-heating of CeCC on its surface morphology and chemistry has been studied by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and contact angle (CA) measurements. The corrosion protection performance of the coatings was investigated by electrochemical impedance spectroscopy (EIS). The effect of thermal treatment of CeCC on the corrosion protection performance of epoxy coating was investigated by EIS. Results showed that the heat treatment of Ce film noticeably improved its corrosion resistance and adhesion properties compared to that of untreated samples. The CeCC deposited on the steel substrate at room temperature had a highly cracked structure, while the amount of micro-cracks significantly reduced after post-heating procedure. Results obtained from EIS analysis confirmed the effect of post-heating of CeCC on its corrosion protection performance enhancement. The increase of post-heating temperature and time up to 140 °C and 3 h led to better results.

  14. Facile preparation of superamphiphobic epoxy resin/modified poly(vinylidene fluoride)/fluorinated ethylene propylene composite coating with corrosion/wear-resistance

    NASA Astrophysics Data System (ADS)

    Wang, Huaiyuan; Liu, Zhanjian; Wang, Enqun; Zhang, Xiguang; Yuan, Ruixia; Wu, Shiqi; Zhu, Yanji

    2015-12-01

    A robust superamphiphobic epoxy resin (EP)/modified poly(vinylidene fluoride) (MPVDF)/fluorinated ethylene propylene (FEP) composite coating has been prepared through the combination of chemical modification and spraying technique. Nanometer silica (SiO2, 2.5 wt.%) and carbon nanotubes (CNTs, 2.5 wt.%) were added in the coating to construct the necessary reticulate papillae structures for superamphiphobic surface. The prepared EP composite coating demonstrated high static contact angles (166°, 155°) and low sliding angles (3°, 5°) to water and glycerol, respectively. Moreover, the prepared coating can also retain superhydrophobicity under strongly acidic and alkaline conditions. The brittleness of EP can be avoided by introducing the malleable MPVDF. The wear life of the EP composite coating with 25 wt.% FEP was improved to 18 times of the pure EP coating. The increased wear life of the coating can be attributed to the designed nano/micro structures, the self-lubrication of FEP and the chemical reaction between EP and MPVDF. The anti-corrosion performance of the coatings was investigated in 3.5% NaCl solution using potentiodynamic polarization. The results showed that the prepared superamphiphobic composite coating was most effective in corrosion resistance, primarily due to the barrier effect for the diffusion of O2 and H2O molecules. It is believed that this robust superamphiphobic EP/MPVDF/FEP composite coating prepared by the facile spray method can pave a way for the large-scale application in pipeline transport.

  15. Study of high resistance inorganic coatings on graphite fibers. [for graphite-epoxy composite materials

    NASA Technical Reports Server (NTRS)

    Galasso, F. S.; Veltri, R. D.; Scola, D. A.

    1979-01-01

    Coatings made of boron, silicon carbide, silica, and silica-like materials were studied to determine their ability to increase resistance of graphite fibers. The most promising results were attained by chemical vapor depositing silicon carbide on graphite fiber followed by oxidation, and drawing graphite fiber through ethyl silicate followed by appropriate heat treatments. In the silicon carbide coating studies, no degradation of the graphite fibers was observed and resistance values as high as three orders of magnitude higher than that of the uncoated fiber was attained. The strength of a composite fabricated from the coated fiber had a strength which compared favorably with those of composites prepared from uncoated fiber. For the silica-like coated fiber prepared by drawing the graphite fiber through an ethyl silicate solution followed by heating, coated fiber resistances about an order of magnitude greater than that of the uncoated fiber were attained. Composites prepared using these fibers had flexural strengths comparable with those prepared using uncoated fibers, but the shear strengths were lower.

  16. Two-shell structured PMAA@CeO2 nanocontainers loaded with 2-mercaptobenzothiazole for corrosion protection of damaged epoxy coated AA 2024-T3.

    PubMed

    Balaskas, A C; Hashimoto, T; Curioni, M; Thompson, G E

    2017-04-12

    In this work, novel two-shell structured inhibitor-loaded poly(methacrylic acid)@cerium oxide (PMAA@CeO2) nanocontainers were synthesised and characterized. The purpose of the nanocontainers is to increase the corrosion protection provided by an epoxy coating applied to an aerospace alloy (AA 2024-T3). The (PMAA@CeO2) nanocontainers with diameters of 550 nm were synthesised by a four-step process with the method of distillation precipitation polymerization for the synthesis of the inner PMAA layer, and the sol-gel method for the development of the outer CeO2 layer. The loaded nanocontainers were characterized by scanning and transmission electron microscopies. The corrosion protection properties of the epoxy coated AA 2024-T3 with 2-mercaptobenzothiazole (2-MBT) loaded PMAA@CeO2 nanocontainers were evaluated with and without artificial scribes by electrochemical impedance spectroscopy (EIS). The results indicated that the epoxy coating containing the 2-MBT-loaded nanocontainers provided enhanced protection of the AA 2024-T3 substrate.

  17. Chromium(III) removal by epoxy-cross-linked poly(ethylenimine) used as gel-coat on silica. 2: A new kinetic model

    SciTech Connect

    Chanda, M.; Rempel, G.L.

    1997-06-01

    Regenerable gel-coat chelating resins with fast sorption kinetics and sorption selectivity have application potential for removal of trace metal ions even in large-scale operations. Poly(ethylenimine) has been gel-coated on high surface area silica and insolubilized by cross-linking with a low molecular weight diepoxide (epoxy equivalent 180 g). The sorption of Cr(III)/SO{sub 4}{sup 2{minus}} on this gel-coated sorbent under vigorous agitation has characteristics of particle diffusion control (pdc) with homogeneous (gel) diffusion in the resin phase. A new mathematical model is proposed for such sorption in gel-coat resin and solved by applying operator-theoretic methods. The analytical solution so obtained shows good agreement with experimental sorption kinetics for relatively low levels of resin conversion.

  18. Silver nanosheet-coated copper nanowire/epoxy resin nanocomposites with enhanced electrical conductivity and wear resistance

    NASA Astrophysics Data System (ADS)

    Zeng, Ningning; Ma, Jingyi; Zhang, Yujuan; Yang, Guangbin; Zhang, Shengmao; Zhang, Pingyu

    2017-03-01

    Silver (Ag) nanosheet-coated Cu nanowires (denoted as Cu@AgNWs) were prepared with a facile transmetalation reaction method. The effect of reaction conditions on the morphology and microstructure of the as-prepared Cu@AgNWs was investigated, and the thermal stability of Cu@AgNWs was evaluated by thermogravimetric analysis. In the meantime, the as-prepared Cu@AgNWs were used as the nanofillers of epoxy resin (EP), and their effect on the electrical conductivity and wear resistance of the EP-matrix composites was examined. Results indicate that the as-prepared Cu@AgNWs consist of CuNW core and Ag nanosheet shell. The Ag nanosheet shell can well inhibit the oxidation of the CuNW core, thereby providing the as-prepared Cu@AgNWs with good thermal stability even at an elevated temperature of 230 °C. The reaction temperature, Cu/Ag molar ratio, Cu dispersion concentration, and the dropping speed of silver ammonia reagent are suggested to be 40 °C, 5:1, 1% (mass fraction), and poured directly, respectively. Resultant Cu@AgNWs exhibit desired morphology and performance and can effectively increase the electrical conductivity and wear resistance of EP. This could make it feasible for the Cu@AgNW-EP composite to be applied as an electrostatic conductive material.

  19. Electrosprayed core-shell solid dispersions of acyclovir fabricated using an epoxy-coated concentric spray head.

    PubMed

    Liu, Zhe-Peng; Cui, Lei; Yu, Deng-Guang; Zhao, Zhuan-Xia; Chen, Lan

    2014-01-01

    A novel structural solid dispersion (SD) taking the form of core-shell microparticles for poorly water-soluble drugs is reported for the first time. Using polyvinylpyrrolidone (PVP) as a hydrophilic polymer matrix, the SDs were fabricated using coaxial electrospraying (characterized by an epoxy-coated concentric spray head), although the core fluids were unprocessable using one-fluid electrospraying. Through manipulating the flow rates of the core drug-loaded solutions, two types of core-shell microparticles with tunable drug contents were prepared. They had average diameters of 1.36±0.67 and 1.74±0.58 μm, and were essentially a combination of nanocomposites with the active ingredient acyclovir (ACY) distributed in the inner core, and the sweeter sucralose and transmembrane enhancer sodium dodecyl sulfate localized in the outer shell. Differential scanning calorimetry and X-ray diffraction results demonstrated that ACY, sodium dodecyl sulfate, and sucralose were well distributed in the PVP matrix in an amorphous state because of favorable second-order interactions. In vitro dissolution and permeation studies showed that the core-shell microparticle SDs rapidly freed ACY within 1 minute and promoted nearly eightfold increases in permeation rate across the sublingual mucosa compared with raw ACY powders.

  20. Electrosprayed core–shell solid dispersions of acyclovir fabricated using an epoxy-coated concentric spray head

    PubMed Central

    Liu, Zhe-Peng; Cui, Lei; Yu, Deng-Guang; Zhao, Zhuan-Xia; Chen, Lan

    2014-01-01

    A novel structural solid dispersion (SD) taking the form of core–shell microparticles for poorly water-soluble drugs is reported for the first time. Using polyvinylpyrrolidone (PVP) as a hydrophilic polymer matrix, the SDs were fabricated using coaxial electrospraying (characterized by an epoxy-coated concentric spray head), although the core fluids were unprocessable using one-fluid electrospraying. Through manipulating the flow rates of the core drug-loaded solutions, two types of core–shell microparticles with tunable drug contents were prepared. They had average diameters of 1.36±0.67 and 1.74±0.58 μm, and were essentially a combination of nanocomposites with the active ingredient acyclovir (ACY) distributed in the inner core, and the sweeter sucralose and transmembrane enhancer sodium dodecyl sulfate localized in the outer shell. Differential scanning calorimetry and X-ray diffraction results demonstrated that ACY, sodium dodecyl sulfate, and sucralose were well distributed in the PVP matrix in an amorphous state because of favorable second-order interactions. In vitro dissolution and permeation studies showed that the core–shell microparticle SDs rapidly freed ACY within 1 minute and promoted nearly eightfold increases in permeation rate across the sublingual mucosa compared with raw ACY powders. PMID:24790437

  1. Evaluation of Short-Term and Long-Term Migration Testing from Can Coatings into Food Simulants: Epoxy and Acrylic-Phenolic Coatings.

    PubMed

    Paseiro-Cerrato, Rafael; DeVries, Jonathan; Begley, Timothy H

    2017-03-29

    Traditionally, migration testing during 10 days at 40 °C has been considered sufficient and appropriate for simulating the potential migration of substances from food-contact materials into foods. However, some packages, such as food cans, may be stored holding food for extended time periods (years). This study attempts to verify whether common testing conditions accurately estimate long-term migration. Two types of can coatings, epoxy and acrylic-phenolic, were subjected to short-term and long-term migration testing (1 day-1.5 years) using food simulants (water, 3% acetic acid, 50% ethanol, and isooctane) at 40 °C. Using HPLC-DAD/CAD, HPLC-MS, UHPLC-HRMS (where HRMS is accurate mass, mass spectrometry), and DART-HRMS, we identified potential migrants before starting the experiment: BPA, BADGE, BADGE derivatives, benzoguanamine, and other relevant marker compounds. During the experiment using a water-based food simulant, migrants remained stable. Most of the cans in contact with 3% acetic acid did not survive the experimental conditions. Tracked migrants were not detected in isooctane. In the presence of 50% ethanol, the traditional migration test during 10 days at 40 °C did not predict migration during long-term storage. These results suggest that migration protocols should be modified to account for long-term storage.

  2. Migration of bisphenol A (BPA) from epoxy can coatings to jalapeño peppers and an acid food simulant.

    PubMed

    Munguia-Lopez, Elvia M; Peralta, Elizabeth; Gonzalez-Leon, Alberto; Vargas-Requena, Claudia; Soto-Valdez, Herlinda

    2002-12-04

    Effects of heat processing, storage time, and temperature on migration of bisphenol A (BPA) from an epoxy type can coating to an acid food simulant and jalapeño peppers were determined. Commercial jalapeño pepper cans (8 oz, dimensions 211 x 300) were stored at 25 degrees C for 40, 70, and 160 days. A solution of 3% acetic acid was canned in 211 x 300 cans from the same batch used for jalapeño peppers. Heat processing was applied to two-thirds of the cans, and the remaining cans were not heat processed. Cans were stored at 25 and 35 degrees C for 0, 40, 70, and 160 days. Results showed that there is a minimal effect of heat treatment. An effect of storage time on migration of BPA during the first 40 days at 25 degrees C was observed. An increase on migration of BPA was observed with storage time at 35 degrees C. The highest level of migration was 15.33 microg/kg of BPA at 160 days at 35 degrees C. A correction factor of approximately 0.4 was calculated for migration under simulating conditions of storage compared to the real ones. The highest level of BPA found in jalapeño peppers cans, surveyed from three supermarkets, was 5.59 +/- 2.43 microg/kg. Migration of BPA, performed according to the European and Mercosur conditions, was 65.45 +/- 5.29 microg/kg. All the migration values found in this study were below those legislation limits (3 mg/kg).

  3. Fusion bonding of non-pressurized process piping: A new technology and a new approach

    SciTech Connect

    Cooper, R.J.; Pinder, R.

    1996-07-01

    Perhaps the best-known method of thermoplastic fusion bonding for process piping is hot-plate or heated-tool butt welding. Despite the age of this method and the considerable research available on the subject, in practice, this method of heat fusion relies largely on the skill and knowledge of the machine operator. Hence, the quality of the completed fusion bond is largely dependent on human factors. Another method for joining thermoplastic process piping with heat fusion has been through the use of electrofusion fittings or couplings. A sleeve with an embedded resistance wire is slipped onto mating pipe ends, and welding takes place by electrically heating the resistance wire and forming a molecular bond on the outside surface of the mated pipes. While butt welding tends to rely heavily on the knowledge and experience of the machine operator, electrofusion fittings tend to rely more on automated mechanisms such as the software in the computerized fusion box. An alternative form of thermoplastic welding that employs the features of both butt welding and electrofusion couplings has recently been developed. This unique method employs the principles of electrofusion for performing butt welding. The authors have successfully demonstrated this technology at a major US chemical manufacturer`s facility to produce reliable, leak-tight fusion joints in non-pressurized, process piping applications. Research and practical experience were blended to provide consistent fusion quality based on monitoring key fusion parameters, while still relying on the experience and training of a fusion operator.

  4. Nonmetallic materials handbook. Volume 1: Epoxy materials

    NASA Technical Reports Server (NTRS)

    Podlaseck, S. E.

    1979-01-01

    Thermochemical and other properties data is presented for the following types of epoxy materials: adhesives, coatings finishes, inks, electrical insulation, encapsulants, sealants, composite laminates, tapes, and thermal insulators.

  5. Synthesis of polyoxometalate-loaded epoxy composites

    DOEpatents

    Anderson, Benjamin J

    2014-10-07

    The synthesis of a polyoxometalate-loaded epoxy uses a one-step cure by applying an external stimulus to release the acid from the polyoxometalate and thereby catalyze the cure reaction of the epoxy resin. Such polyoxometalate-loaded epoxy composites afford the cured epoxy unique properties imparted by the intrinsic properties of the polyoxometalate. For example, polyoxometalate-loaded epoxy composites can be used as corrosion resistant epoxy coatings, for encapsulation of electronics with improved dielectric properties, and for structural applications with improved mechanical properties.

  6. Thermoplastic fusion bonding using a pressure-assisted boiling point control system.

    PubMed

    Park, Taehyun; Song, In-Hyouk; Park, Daniel S; You, Byoung Hee; Murphy, Michael C

    2012-08-21

    A novel thermoplastic fusion bonding method using a pressure-assisted boiling point (PABP) control system was developed to apply precise temperatures and pressures during bonding. Hot embossed polymethyl methacrylate (PMMA) components containing microchannels were sealed using the PABP system. Very low aspect ratio structures (AR = 1/100, 10 μm in depth and 1000 μm in width) were successfully sealed without collapse or deformation. The integrity and strength of the bonds on the sealed PMMA devices were evaluated using leakage and rupture tests; no leaks were detected and failure during the rupture tests occurred at pressures greater than 496 kPa. The PABP system was used to seal 3D shaped flexible PMMA devices successfully.

  7. Chromium(III) removal by epoxy-cross-linked poly(ethylenimine) used as gel-coat on silica. 1: Sorption characteristics

    SciTech Connect

    Chanda, M.; Rempel, G.L.

    1997-06-01

    Poly(ethylenimine) has been gel-coated on high surface area silica and insolubilized by cross-linking with a low molecular weight diepoxide (epoxy equivalent 180 g). The resulting granular sorbent shows several times higher sorption than the commercial chelating resin Chelex-100 in chromium(III) sorption from sulfate solution, the respective saturation capacities being 3.2 and 0.95 mmol of Cr(III)/g of dry resin. The sorption of Cr(III) from its chloride solution is less on both the resins, the saturation levels being 0.62 and 0.78 mmol/g of dry resin, respectively. The sorption of Cr(III)/Cl{sup {minus}} on both these sorbents is, however, enhanced significantly by NaCl, the effect being more marked for the gel-coated resin, which shows more than 100% increase in Cr(III) sorption from 0.5 M NaCl solution containing Cr(III) in low concentrations. Both the gel-coated PEI and Chelex-100 show fast kinetics, the t{sub 1/2} values in Cr(III) sorption being 45 and 30 s, respectively. However, the Cr(III) sorbed on Chelex-100 cannot be stripped at ambient temperature even with concentrated HCl while, in contrast, the gel-coated PEI is stripped very easily, the t{sub 1/2} value in 4 N HCl being only 25 s.

  8. Electrochemical investigation of powder coatings and their application to magnesium-rich primers for corrosion protection

    NASA Astrophysics Data System (ADS)

    Orgon, Casey Roy

    Corrosion is the decomposition of metal and metal alloys which threatens the integrity of man-made structures. One of the more efficient methods of delaying the corrosion process in metals is by coatings. In this work, the durability of two polyester powder coatings were investigated for corrosion protection of AA-2024-T3. Polyester powder coatings crosslinked by either triglycidyl isocyanurate (TGIC) or beta-hydroxyalkyl amide (HAA) compounds were prepared and investigated for barrier protection of metal substrates by electrochemical impedance spectroscopy (EIS). Polyester-TGIC coatings were found to provide better long-term protection, which can be attributed to the increased mechanical strength and higher concentration of crosslinking in the coating films. Additionally, the polyester powder coatings, along with a fusion bonded epoxy (FBE) were investigated for their compatibility as a topcoat for magnesium-rich primers (MgRP). Under proper application conditions, powder topcoats were successfully applied to cured MgRP while corrosion protection mechanisms of each system were maintained.

  9. Combined use of lightweight magnetic Fe3O4-coated hollow glass spheres and electrically conductive reduced graphene oxide in an epoxy matrix for microwave absorption

    NASA Astrophysics Data System (ADS)

    Wang, Junpeng; Wang, Jun; Zhang, Bin; Sun, Yu; Chen, Wei; Wang, Tao

    2016-03-01

    Epoxy resin based lightweight composites comprising Fe3O4-coated hollow glass spheres (HGS@Fe3O4) and reduced graphene oxide (RGO) were prepared. Impedance matching condition and electromagnetic wave attenuation characteristic are used for analysis of the reflection loss (RL) performance of the composites. Compared with pure HGS@Fe3O4 and RGO composite, the -10 dB absorption bandwidth and the minimum RL of the hybrid composites are enhanced. RL values less than -10 dB are obtained in a wide frequency range and the corresponding bandwidth can reach up to 3.6 GHz when an appropriate absorber thickness is chosen. The density of the hybrid composite is in the range of 0.57-0.72 g/cm3, which is attractive candidate for a new type of lightweight microwave absorber.

  10. Enhanced microwave absorption performance of lightweight absorber based on reduced graphene oxide and Ag-coated hollow glass spheres/epoxy composite

    SciTech Connect

    Wang, Junpeng; Sun, Yu; Chen, Wei; Wang, Tao; Xu, Renxin; Wang, Jun

    2015-04-21

    Using a combination of Ag-coated hollow glass spheres (HGS@Ag) and a small quantity of graphene sheets within the epoxy matrix, we have prepared a novel lightweight high efficiency microwave absorption composite. Compared with pure HGS@Ag and graphene composite, the −10 dB absorption bandwidth and the minimum reflection loss of the novel composite are improved. Reflection loss exceeding −20 dB is obtained for composites in a wide frequency range and the minimum reflection loss reaches −46 dB while bandwidth less than −10 dB can reach up to 4.1 GHz when an appropriate absorber thickness between 2 and 3.5 mm is chosen. The enhanced microwave absorption performance of the novel composite is due to the enhanced dielectric response, enhanced conductivity, and the trap of electromagnetic radiation with increased propagation paths by multiple reflections.

  11. Fluorinated Alkyl Ether Epoxy Resin Compositions and Applications Thereof

    NASA Technical Reports Server (NTRS)

    Wohl, Christopher J. (Inventor); Connell, John W. (Inventor); Smith, Joseph G. (Inventor); Siochi, Emilie J. (Inventor); Gardner, John M. (Inventor); Palmieri, Frank M. (Inventor)

    2017-01-01

    Epoxy resin compositions prepared using amino terminated fluoro alkyl ethers. The epoxy resin compositions exhibit low surface adhesion properties making them useful as coatings, paints, moldings, adhesives, and fiber reinforced composites.

  12. A Novel Approach for Purification and Selective Capture of Membrane Vesicles of the Periodontopathic Bacterium, Porphyromonas gingivalis: Membrane Vesicles Bind to Magnetic Beads Coated with Epoxy Groups in a Noncovalent, Species-Specific Manner

    PubMed Central

    Nakao, Ryoma; Kikushima, Kenji; Higuchi, Hideo; Obana, Nozomu; Nomura, Nobuhiko; Bai, Dongying; Ohnishi, Makoto; Senpuku, Hidenobu

    2014-01-01

    Membrane vesicles (MVs) of Porphyromonas gingivalis are regarded as an offensive weapon of the bacterium, leading to tissue deterioration in periodontal disease. Therefore, isolation of highly purified MVs is indispensable to better understand the pathophysiological role of MVs in the progression of periodontitis. MVs are generally isolated by a conventional method based on ultracentrifugation of the bacterial culture supernatant. However, the resulting MVs are often contaminated with co-precipitating bacterial appendages sheared from the live bacteria. Here, we report an intriguing property of P. gingivalis MVs–their ability to bind superparamagnetic beads coated with epoxy groups (SB-Epoxy). Analysis of fractions collected during the purification revealed that all MVs of five tested P. gingivalis stains bound to SB-Epoxy. In contrast, free fimbriae in the crude MV preparation did not bind to the SB-Epoxy. The SB-Epoxy-bound MVs were easily dissociated from the SB-Epoxy using a mild denaturation buffer. These results suggest that the surface chemistry conferred by epoxy on the beads is responsible for the binding, which is mediated by noncovalent bonds. Both the structural integrity and purity of the isolated MVs were confirmed by electron microscopy. The isolated MVs also caused cell detachment from culture dishes at a physiologically relevant concentration. Assays of competitive binding between the SB-Epoxy and mixtures of MVs from five bacterial species demonstrated that only P. gingivalis MVs could be selectively eliminated from the mixtures. We suggest that this novel approach enables efficient purification and selective elimination of P. gingivalis MVs. PMID:24830438

  13. Corrosion protection properties and interfacial adhesion mechanism of an epoxy/polyamide coating applied on the steel surface decorated with cerium oxide nanofilm: Complementary experimental, molecular dynamics (MD) and first principle quantum mechanics (QM) simulation methods

    NASA Astrophysics Data System (ADS)

    Bahlakeh, Ghasem; Ramezanzadeh, Bahram; Saeb, Mohammad Reza; Terryn, Herman; Ghaffari, Mehdi

    2017-10-01

    The effect of cerium oxide treatment on the corrosion protection properties and interfacial interaction of steel/epoxy was studied by electrochemical impedance spectroscopy, (EIS) classical molecular dynamics (MD) and first principle quantum mechanics (QM) simulation methods X-ray photoelectron spectroscopy (XPS) was used to verify the chemical composition of the Ce film deposited on the steel. To probe the role of the curing agent in epoxy adsorption, computations were compared for an epoxy, aminoamide and aminoamide modified epoxy. Moreover, to study the influence of water on interfacial interactions the MD simulations were executed for poly (aminoamide)-cured epoxy resin in contact with the different crystallographic cerium dioxide (ceria, CeO2) surfaces including (100), (110), and (111) in the presence of water molecules. It was found that aminoamide-cured epoxy material was strongly adhered to all types of CeO2 substrates, so that binding to ceria surfaces followed the decreasing order CeO2 (111) > CeO2 (100) > CeO2 (110) in both dry and wet environments. Calculation of interaction energies noticed an enhanced adhesion to metal surface due to aminoamide curing of epoxy resin; where facets (100) and (111) revealed electrostatic and Lewis acid-base interactions, while an additional hydrogen bonding interaction was identified for CeO2 (110). Overall, MD simulations suggested decrement of adhesion to CeO2 in wet environment compared to dry conditions. Additionally, contact angle, pull-off test, cathodic delamination and salt spray analyses were used to confirm the simulation results. The experimental results in line with modeling results revealed that Ce layer deposited on steel enhanced substrate surface free energy, work of adhesion, and interfacial adhesion strength of the epoxy coating. Furthermore, decrement of adhesion of epoxy to CeO2 in presence of water was affirmed by experimental results. EIS results revealed remarkable enhancement of the corrosion

  14. III-V/Si hybrid photonic devices by direct fusion bonding

    PubMed Central

    Tanabe, Katsuaki; Watanabe, Katsuyuki; Arakawa, Yasuhiko

    2012-01-01

    Monolithic integration of III-V compound semiconductors on silicon is highly sought after for high-speed, low-power-consumption silicon photonics and low-cost, light-weight photovoltaics. Here we present a GaAs/Si direct fusion bonding technique to provide highly conductive and transparent heterojunctions by heterointerfacial band engineering in relation to doping concentrations. Metal- and oxide-free GaAs/Si ohmic heterojunctions have been formed at 300°C; sufficiently low to inhibit active material degradation. We have demonstrated 1.3 μm InAs/GaAs quantum dot lasers on Si substrates with the lowest threshold current density of any laser on Si to date, and AlGaAs/Si dual-junction solar cells, by p-GaAs/p-Si and p-GaAs/n-Si bonding, respectively. Our direct semiconductor bonding technique opens up a new pathway for realizing ultrahigh efficiency multijunction solar cells with ideal bandgap combinations that are free from lattice-match restrictions required in conventional heteroepitaxy, as well as enabling the creation of novel high performance and practical optoelectronic devices by III-V/Si hybrid integration. PMID:22470842

  15. III-V/Si hybrid photonic devices by direct fusion bonding

    NASA Astrophysics Data System (ADS)

    Tanabe, Katsuaki; Watanabe, Katsuyuki; Arakawa, Yasuhiko

    2012-04-01

    Monolithic integration of III-V compound semiconductors on silicon is highly sought after for high-speed, low-power-consumption silicon photonics and low-cost, light-weight photovoltaics. Here we present a GaAs/Si direct fusion bonding technique to provide highly conductive and transparent heterojunctions by heterointerfacial band engineering in relation to doping concentrations. Metal- and oxide-free GaAs/Si ohmic heterojunctions have been formed at 300°C sufficiently low to inhibit active material degradation. We have demonstrated 1.3 μm InAs/GaAs quantum dot lasers on Si substrates with the lowest threshold current density of any laser on Si to date, and AlGaAs/Si dual-junction solar cells, by p-GaAs/p-Si and p-GaAs/n-Si bonding, respectively. Our direct semiconductor bonding technique opens up a new pathway for realizing ultrahigh efficiency multijunction solar cells with ideal bandgap combinations that are free from lattice-match restrictions required in conventional heteroepitaxy, as well as enabling the creation of novel high performance and practical optoelectronic devices by III-V/Si hybrid integration.

  16. Application of EIS and SECM Studies for Investigation of Anticorrosion Properties of Epoxy Coatings Containing Zinc Oxide Nanoparticles on Mild Steel in 3.5% NaCl Solution

    NASA Astrophysics Data System (ADS)

    Raj, X. Joseph

    2017-07-01

    The effect of corrosion protection performance of epoxy coatings containing ZnO nanoparticle on mild steel in 3.5% NaCl solution was analyzed using scanning electrochemical microscopy and electrochemical impedance spectroscopy (EIS). Line profile and topographic image analysis were measured by applying -0.70 and +0.60 V as the tip potential for the cathodic and anodic reactions, respectively. The tip current at -0.70 V for the epoxy-coated sample with ZnO nanoparticles decreased rapidly, which is due to cathodic reduction in dissolved oxygen. The EIS measurements were taken in 3.5% NaCl after wet and dry cyclic corrosion test. The increase in the film resistance ( R f) and charge transfer resistance ( R ct) values was confirmed by the addition of ZnO nanoparticles in the epoxy coating. SEM/EDX analysis showed that complex oxide layer of zinc was enriched in corrosion products at a scratched area of the coated steel after corrosion testing. FIB-TEM analysis confirmed the presence of the nanoscale complex oxide layer of Zn in the rust of the steel that had a beneficial effect on the corrosion resistance of coated steel by forming protective corrosion products in the wet/dry cyclic test.

  17. Compliance work for food contact materials: feasibility of the legally required safety assessment of an epoxy/amine-based coating for domestic water pipe restoration.

    PubMed

    Tillner, Jocelyn; Grob, Koni

    2014-01-01

    Options were explored for fulfilling the legally required safety assessment for a widely applied epoxy/amine coating used for restoring corroded domestic drinking water supply systems. The coating was made up of two components mixed shortly before application, the first mainly consisting of bisphenol A diglycidyl ether (BADGE), the second of various amines. The analytically identified starting substances were all authorised, but only constituted a small proportion of the low molecular mass material left after curing and potentially migrating into water. Reaction products synthesised from constituents of the starting components (expected oligomers) could not be eluted from GC even after derivatisation, indicating that standard GC-MS screening would miss most potential migrants. They were detectable by size exclusion chromatography (SEC) after acetylation. HPLC with MS or fluorescence detection was possible for constituents including a BADGE moiety, but phenalkamines could not be detected with adequate sensitivity. Possibilities for determining long-term migration relevant for chronic toxicity are discussed. Analysis in water shortly after application of the coating overestimates migration if migration decreases over time and requires detection limits far out of reach. Analysis of a solvent extract of the coating is easier and provides an upper estimate of what could migrate into the drinking water over the years. However, to satisfy the regulatory requirements, components of the complex mixture need to be identified at lower proportions than those accessible. In vitro testing of the whole mixture for genotoxicity is expected to fail because of the required sensitivity and the glycidyl functions probably wrongly resulting in positive tests. The difficulties in dealing with this situation are discussed.

  18. Preparation and characterization of the hydrophilic nanocomposite coating based on epoxy resin and titanate on the glass substrate.

    PubMed

    Sadjadi, M S; Farhadyar, N

    2009-02-01

    The hydrophilic organic-inorganic nanocomposite hybrid coatings were prepared using Tetrabutyl titanate. A simple sol-gel method has been developed for the preparation of nanocomposite coatings, at a molecular level and providing suitable conditions to obtain a complete conversion. The films were prepared on the glass substrates by dip-coating from a sol containing alcoholic tetrabutyl titanate which after the curing treatment, the gel forms a stable thin homogeneous nanocomposite coating. The obtained films were transparent to visible light and their surface hydrophilicity values were increased by increasing titania content in the water damp permeable self leveling flooring system. Characterization of the nanocomposite coating were performed by Transmission electron microscopy (TEM), Atomic force microscopy (AFM) analysis and contact angle test for water on TiO2 films that gave evidence of a strong interaction between the organic and inorganic phase with the formation of titania domains in the nanoscale range.

  19. Improved Dielectric Properties and Energy Storage Density of Poly(vinylidene fluoride-co-hexafluoropropylene) Nanocomposite with Hydantoin Epoxy Resin Coated BaTiO3.

    PubMed

    Luo, Hang; Zhang, Dou; Jiang, Chao; Yuan, Xi; Chen, Chao; Zhou, Kechao

    2015-04-22

    Energy storage materials are urgently demanded in modern electric power supply and renewable energy systems. The introduction of inorganic fillers to polymer matrix represents a promising avenue for the development of high energy density storage materials, which combines the high dielectric constant of inorganic fillers with supernal dielectric strength of polymer matrix. However, agglomeration and phase separation of inorganic fillers in the polymer matrix remain the key barriers to promoting the practical applications of the composites for energy storage. Here, we developed a low-cost and environmentally friendly route to modifying BaTiO3 (BT) nanoparticles by a kind of water-soluble hydantoin epoxy resin. The modified BT nanoparticles exhibited homogeneous dispersion in the ferroelectric polymer poly(vinylidene fluoride-co-hexafluoropropylene) (P(VDF-HFP)) matrix and strong interfacial adhesion with the polymer matrix. The dielectric constants of the nanocomposites increased significantly with the increase of the coated BT loading, while the dielectric loss of the nanocomposites was still as low as that of the pure P(VDF-HFP). The energy storage density of the nanocomposites was largely enhanced with the coated BT loading at the same electric field. The nanocomposite with 20 vol % BT exhibited an estimated maximum energy density of 8.13 J cm(-3), which was much higher than that of pure P(VDF-HFP) and other dielectric polymers. The findings of this research could provide a feasible approach to produce high energy density materials for practical application in energy storage.

  20. Synthesize and characterization of a novel anticorrosive cobalt ferrite nanoparticles dispersed in silica matrix (CoFe2O4-SiO2) to improve the corrosion protection performance of epoxy coating

    NASA Astrophysics Data System (ADS)

    Gharagozlou, M.; Ramezanzadeh, B.; Baradaran, Z.

    2016-07-01

    This study aimed at studying the effect of an anticorrosive nickel ferrite nanoparticle dispersed in silica matrix (NiFe2O4-SiO2) on the corrosion protection properties of steel substrate. NiFe2O4 and NiFe2O4-SiO2 nanopigments were synthesized and then characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and transmission electron microscope (TEM). Then, 1 wt.% of nanopigments was dispersed in an epoxy coating and the resultant nanocomposites were applied on the steel substrates. The corrosion inhibition effects of nanopigments were tested by an electrochemical impedance spectroscopy (EIS) and salt spray test. Results revealed that dispersing nickel ferrite nanoparticles in a silica matrix (NiFe2O4-SiO2) resulted in the enhancement of the nanopigment dispersion in the epoxy coating matrix. Inclusion of 1 wt.% of NiFe2O4-SiO2 nanopigment into the epoxy coating enhanced its corrosion protection properties before and after scratching.

  1. Measurable and Influential Parameters That Influence Corrosion Performance Differences between Multiwall Carbon Nanotube Coating Material Combinations and Model Parent Material Combinations Derived from Epoxy-Amine Matrix Materials.

    PubMed

    Curtzwiler, Greg W; Williams, Eric B; Maples, Austin L; Wand, Steven W; Rawlins, James W

    2017-02-22

    Protective coatings are often erroneously thought of as perfect environmental barriers for metal substrates; however, a host of corrosion inducing environmental contaminants permeate through defect-free coatings. Carbon nanotubes are high aspect ratio nanofillers with unique mechanical, electrical, and polymer interaction properties with well-established yet, for practical reasons, often unrealized potential. The research objective was to quantify and understand the influential effects and relationships between low concentration levels of multiwall carbon nanotubes (MWCNT) dispersed into epoxy-amine matrix materials and the different water hydrogen bonding interactions on corrosion rates of steel substrates. We hypothesize that when water directly hydrogen bonds with polymer, substrate and/or MWCNTS, the localized water's capacity to transfer environmental contaminants through the coating, i.e., to and from the substrate, diminishes due to a reduced potential to contribute to the formation of water hydration shells and therefore aid in diminishing the corrosion rate. We measured the absolute pre-exposure water content, and monitored to delineate between the ratio and shifting ratio of in situ free versus bound water hydrogen bonding interactions at the coating/air interface using ATR-FTIR spectroscopy in a 5% NaCl fog environment in an attempt to correlate these differences with experimental corrosion rates. Free water content was reduced from ∼20% to <1% of the total water concentration when 1.0 wt % MWCNTs was dispersed into the parent polymer network. Concurrently, the bound water content was measured to shift from ∼2% to >80% with the same MWCNT concentration. The MWCNT bound water resulted in 25% less corrosion for the same steel substrates albeit the measured water vapor diffusivity was the same for each material combination evaluated. Interestingly, the measured pre-exposure bound water content was predictive of which material would corrode slowest and

  2. Application of X-ray photoelectron spectroscopy to the study of degradation mechanisms of epoxy-bonded joints of zinc coated steel

    NASA Astrophysics Data System (ADS)

    Guimon, M. F.; Pfister-Guillouzo, G.; Bremont, M.; Brockmann, W.; Quet, C.; Chenard, J. Y.

    1997-01-01

    The degradation mechanisms of bonded joints made from an electroplated-phosphated steel (EZ2) or a hot-dipped galvanized steel (G2F), and a hot-curing epoxy adhesive (1K-A) were investigated using X-ray photoelectron spectroscopy. In a first stage, the cured adhesive, the metal substrates, and the interfacial adhesive and metal sides of the fracture surfaces of unaged bonded joints were analyzed to establish the locus of failure: Adhesive for EZ2/1K-A, and cohesive for G2F/1K-A. The bonded joints were then aged following two accelerated ageing tests: The 'cataplasme humide' and the 'water immersion' tests. The Zn2p 3/2 and O 1s high resolution spectrum, as well as the ZnL 3M 45M 45 Auger peaks enabled to determine the corrosion products formed in the various zones of the fracture surfaces. The ingress of water was responsible for the total dissolution of the phosphate coating near the edges of the bonded joints for EZ2 whereas intergranular corrosion phenomena occurred on the whole metal interfacial side of G2F/1K-A bonded joints.

  3. Effects of Fixed Orthodontic Treatment Using Conventional, Copper-Included, and Epoxy-Coated Nickel-Titanium Archwires on Salivary Nickel Levels: A Double-Blind Randomized Clinical Trial.

    PubMed

    Khaneh Masjedi, Mashallah; Niknam, Ozra; Haghighat Jahromi, Nima; Javidi, Pedram; Rakhshan, Vahid

    2016-11-01

    Orthodontic archwires, especially nickel-titanium (NiTi) ones, are a major source of nickel release. Despite their importance, no in vivo studies have assessed the ion release from conventional or new generations of NiTi archwires (copper-included and epoxy-coated). This double-blind parallel randomized clinical trial was done on 84 saliva specimens sampled at two time points from 42 orthodontic patients. The patients were randomly divided into three groups of NiTi, copper NiTi (NiTiCu), and epoxy NiTi archwires (n = 14 each). The effects of 2-month treatment, wire types, gender, and age on pretreatment, posttreatment, and time-dependent differences were analyzed statistically (α = 0.05). Salivary nickel concentrations were 10.4571 ± 0.77168 and 11.0779 ± 0.81232 μg/L, respectively, in the baseline and second month. This increase was significant (P = 0.0000, paired t test). The extents of nickel increase in different groups were 0.8279 ± 0.14 (NiTi), 0.6493 ± 0.10 (NiTiCu), and 0.385 ± 0.11 (epoxy-coated NiTi) μg/L (P = 0.0000, one-way analyses of variance (ANOVA)). Differences between each two archwire types were significant (P = 0.000, Tukey). Age and gender did not play a role. It can be concluded that NiTi archwires might increase nickel salivary levels. Epoxy-coated NiTi followed by copper NiTi archwires might release less nickel compared to conventional NiTi ones.

  4. Application of Thermal Spray and Ceramic Coatings and Reinforced Epoxy for Cavitation Damage Repair of Hydroelectric Turbines and Pumps

    DTIC Science & Technology

    1993-03-01

    Material Weight Percent Custer Feldspar 24.13 Dehydrated Borax 19A1 Flint 25.76 Soda Ash 3.52 Soda Nitre 4.60 Fluorspar 10.58 Manganese Dioxide 3.31 Boric ... Acid 6.50 Cobalt Oxide 2.19 TOTAL 100.00 Table 4 Resulting CERHAB Enamel Composition Material Weight Percent SiO 2 44.68 B203 18.46 Na2O 10.49 K20...and boron powder. The coating offers excellent protection in most acidic environments with moderate abrasion resistance. METCO INC. 1101 Prospect Ave

  5. Epoxy resins in the construction industry.

    PubMed

    Spee, Ton; Van Duivenbooden, Cor; Terwoert, Jeroen

    2006-09-01

    Epoxy resins are used as coatings, adhesives, and in wood and concrete repair. However, epoxy resins can be highly irritating to the skin and are strong sensitizers. Some hardeners are carcinogenic. Based on the results of earlier Dutch studies, an international project on "best practices,"--Epoxy Code--with epoxy products was started. Partners were from Denmark, Germany, the Netherlands, and the UK. The "Code" deals with substitution, safe working procedures, safer tools, and skin protection. The feasibility of an internationally agreed "ranking system" for the health risks of epoxy products was studied. Such a ranking system should inform the user of the harmfulness of different epoxies and stimulate research on less harmful products by product developers.

  6. Lightning Damage of Carbon Fiber/Epoxy Laminates with Interlayers Modified by Nickel-Coated Multi-Walled Carbon Nanotubes

    NASA Astrophysics Data System (ADS)

    Dong, Qi; Wan, Guoshun; Xu, Yongzheng; Guo, Yunli; Du, Tianxiang; Yi, Xiaosu; Jia, Yuxi

    2017-02-01

    The numerical model of carbon fiber reinforced polymer (CFRP) laminates with electrically modified interlayers subjected to lightning strike is constructed through finite element simulation, in which both intra-laminar and inter-laminar lightning damages are considered by means of coupled electrical-thermal-pyrolytic analysis method. Then the lightning damage extents including the damage volume and maximum damage depth are investigated. The results reveal that the simulated lightning damages could be qualitatively compared to the experimental counterparts of CFRP laminates with interlayers modified by nickel-coated multi-walled carbon nanotubes (Ni-MWCNTs). With higher electrical conductivity of modified interlayer and more amount of modified interlayers, both damage volume and maximum damage depth are reduced. This work provides an effective guidance to the anti-lightning optimization of CFRP laminates.

  7. Fabrication method of low f-number microlens arrays by using surface coating and epoxy dispensing technology

    NASA Astrophysics Data System (ADS)

    Li, Pei; Pei, Jing; Pan, Long-fa; Zappe, Hans

    2014-04-01

    We describe a fabrication method for arrays of microlenses of low f-number by using a surface coating and dispensing technology. We demonstrate how to achieve a low f-number by selectively changing the surface wettability, as well as how to precisely control the f-number through control of the dispensing time. This advance enables the fabrication of arrays of microlenses with diameters varying from 400 to 1400 μm, f-number as low as 0.95. In addition, the optical performance tests indicate that this method is suitable for high performance microlens array fabrication. This dispensing technology may be low cost and allow fast fabrication of high-speed microlens arrays, and may thus be particularly useful for biologically inspired advanced optical systems.

  8. Characterization of Hybrid Epoxy Nanocomposites

    PubMed Central

    Simcha, Shelly; Dotan, Ana; Kenig, Samuel; Dodiuk, Hanna

    2012-01-01

    This study focused on the effect of Multi Wall Carbon Nanotubes (MWCNT) content and its surface treatment on thermo-mechanical properties of epoxy nanocomposites. MWCNTs were surface treated and incorporated into two epoxy systems. MWCNT's surface treatments were based on: (a) Titania coating obtained by sol-gel process and (b) a nonionic surfactant. Thermo-mechanical properties improvement was obtained following incorporation of treated MWCNT. It was noticed that small amounts of titania coated MWCNT (0.05 wt %) led to an increase in the glass transition temperature and stiffness. The best performance was achieved adding 0.3 wt % titania coated MWCNT where an increase of 10 °C in the glass transition temperature and 30% in storage modulus were obtained.

  9. Guided wave attenuation in coated pipes buried in sand

    NASA Astrophysics Data System (ADS)

    Leinov, Eli; Cawley, Peter; Lowe, Michael J. S.

    2016-02-01

    Long-range guided wave testing (GWT) is routinely used for the monitoring and detection of corrosion defects in above ground pipelines in various industries. The GWT test range in buried, coated pipelines is greatly reduced compared to aboveground pipelines due to energy leakage into the embedding soil. In this study, we aim to increase test ranges for buried pipelines. The effect of pipe coatings on the T(0,1) and L(0,2) guided wave attenuation is investigated using a full-scale experimental apparatus and model predictions. Tests are performed on a fusion-bonded epoxy (FBE)-coated 8" pipe, buried in loose and compacted sand over a frequency range of 10-35 kHz. The application of a low impedance coating is shown to effectively decouple the influence of the sand on the ultrasound leakage from the buried pipe. We demonstrate ultrasonic isolation of a buried pipe by coating the pipe with a Polyethylene (PE)-foam layer that has a smaller impedance than both pipe and sand and the ability to withstand the overburden load from the sand. The measured attenuation in the buried PE-foam-FBE-coated pipe is substantially reduced, in the range of 0.3-1.2 dBm-1 for loose and compacted sand conditions, compared to buried FBE-coated pipe without the PE-foam, where the measured attenuation is in the range of 1.7-4.7 dBm-1. The acoustic properties of the PE-foam are measured independently using ultrasonic interferometry technique and used in model predictions of guided wave propagation in a buried coated pipe. Good agreement is found between the attenuation measurements and model predictions. The attenuation exhibits periodic peaks in the frequency domain corresponding to the through-thickness resonance frequencies of the coating layer. The large reduction in guided wave attenuation for PE-coated pipes would lead to greatly increased GWT test ranges, so such coatings would be attractive for new pipeline installations.

  10. Subsea Malaysian waxy crude line uses single-pipe insulation coating

    SciTech Connect

    Jin, T.T.K.; Orgill, G.; Ahrabian, D.; Smith, I.

    1995-09-25

    Esso Production Malaysia, a production-sharing contractor to Petroleum National Berhad, Malaysia (Petronas), is developing the Guntong field 200 km off the east coast of peninsular Malaysia in the South China Sea. The Guntong D complex (GuD) consists of a production platform (GuD-P) and a bridge-linked compression platform (GuD-C). Crude oil from GuD has a pour point of 35 C., while the sea water temperature averages around 27 C. The predicted sea water temperature range being lower than the pour point makes possible such operational problems as high start-up pressures after a long shutdown and excessive wax deposition in the pipeline and the receiving facilities at TaP. Consequently, the GuD pipeline was designed to be thermally insulated to maintain the crude temperature at greater than the oil`s pour point and thus minimize pigging frequency and addition of wax inhibitors. The selected insulation coating is a 3-layer system consisting of fusion-bonded epoxy, syntactic polyurethane, and concrete coatings.

  11. Interphase tailoring in graphite-epoxy composites

    NASA Technical Reports Server (NTRS)

    Subramanian, R. V.; Sanadi, A. R.; Crasto, A. S.

    1988-01-01

    The fiber-matrix interphase in graphite fiber-epoxy matrix composites is presently modified through the electrodeposition of a coating of the polymer poly(styrene-comaleic anhydride), or 'SMA' on the graphite fibers; optimum conditions have been established for the achievement of the requisite thin, uniform coatings, as verified by SEM. A single-fiber composite test has shown the SMA coating to result in an interfacial shear strength to improve by 50 percent over commercially treated fibers without sacrifice in impact strength. It is suggested that the epoxy resin's superior penetration into the SMA interphase results in a tougher fiber/matrix interface which possesses intrinsic energy-absorbing mechanisms.

  12. Polyaniline coated carbon nanotube/graphene "sandwich" hybrid and its high-k epoxy composites with low dielectric loss and percolation threshold

    NASA Astrophysics Data System (ADS)

    Wang, Tongxing; Yuan, Li; Liang, Guozheng; Gu, Aijuan

    2015-12-01

    Fabricating high-k conductor/polymer composites with low dielectric loss and percolation threshold is still a challenge, while the electric conductor is the key factor of determining the dielectric behavior of composites. A novel hybridized conductor with "sandwich" structure (rPANI@CNT-rGO) and active groups was prepared by introducing polyaniline coated carbon nanotube (rPANI@CNT) on the surface of reduced graphene oxide (rGO) through electrostatic and π-π conjugate forces. And the rPANI@CNT-rGO hybrids with different loadings of rPANI@CNT were introduced into epoxy resin (EP) to prepare a series of rPANI@CNT-0.75rGO/EP composites; meanwhile rPANI@CNT and rGO were mechanically blended with EP to prepare rPANI@CNT/0.75rGO/EP composites for comparison. rPANI@CNT/0.75rGO/EP composites have low dielectric constant (10-20), whereas the dielectric constant at 100 Hz of the 7rPANI@CNT-0.75rGO/EP composite with 0.75 wt% rPANI@CNT is as high as 210, much larger than those of rPANI@CNT/EP, 0.75rGO/EP and rPANI@CNT/0.75rGO/EP composites. Meanwhile, the dielectric loss at 100 Hz of 7rPANI@CNT-0.75rGO/EP composite is only 17% of that of 0.75rGO/EP, indicating that the dielectric behavior of rPANI@CNT-0.75rGO/EP composites is not originated from a simple addition of basic components, but has an obvious synergistic effect. The percolation threshold of rPANI@CNT-0.75rGO/EP composites is only 1.1 wt%. The origin of these attractive dielectric properties was revealed through systematically discussing the structures and simulated circuits of rPANI@CNT-0.75rGO/EP composites.

  13. Aqueous vinylidene fluoride polymer coating composition

    NASA Technical Reports Server (NTRS)

    Bartoszek, Edward J. (Inventor); Christofas, Alkis (Inventor)

    1978-01-01

    A water-based coating composition which may be air dried to form durable, fire resistant coatings includes dispersed vinylidene fluoride polymer particles, emulsified liquid epoxy resin and a dissolved emulsifying agent for said epoxy resin which agent is also capable of rapidly curing the epoxy resin upon removal of the water from the composition.

  14. Epoxy resin

    DOEpatents

    Wilson, Glenn R.; Salyer, Ival O.; Ball, III, George L.

    1976-07-13

    By mixing one part of a prepolymer containing a polyamine partially polymerized with an organic epoxide and subsequently reacted with a fatty acid containing from 8 to 32 carbon atoms, and then reacting this prepolymer mixture with 3 parts of an organic epoxide, a composition was obtained which made a gas frothable, shear-stable, room temperature curing, low density foam. A particularly advantageous prepolymer was prepared using a polyamine selected from the group consisting of diethylenetriamine, triethylenetetramine, and tetraethylenepentamine, partially polymerized with an organic epoxide having an average molecular weight of about 350 and having an epoxide equivalent of 185 to 192, and reacted with 2-10 weight percent linoleic acid. When one part of this prepolymer was reacted with about three parts of epoxy, and frothed by whipping in air or nitrogen an epoxy foam was produced which could be troweled onto surfaces and into corners or crevices, and subsequently cured, at near ambient temperature, to a strong dimensionally stable foam product.

  15. Radiation curing of epoxies

    NASA Astrophysics Data System (ADS)

    Dickson, Lawrence W.; Singh, Ajit

    The literature on radiation polymerization of epoxy compounds has been reviewed to assess the potential use of radiation for curing these industrially important monomers. Chemical curing of epoxies may proceed by either cationic or anionic mechanisms depending on the nature of the curing agent, but most epoxies polymerize by cationic mechanisms under the influence of high-energy radiation. Radiation-induced cationic polymerization of epoxy compounds is inhibited by trace quantities of water because of proton transfer from the chain-propagating epoxy cation to water. Several different methods with potential for obtaining high molecular weight polymers by curing epoxies with high-energy radiation have been studied. Polymeric products with epoxy-like properties have been produced by radiation curing of epoxy oligomers with terminal acrylate groups and mixtures of epoxies with vinyl monomers. Both of these types of resin have good potential for industrial-scale curing by radiation treatment.

  16. Method of making superhydrophobic/superoleophilic paints, epoxies, and composites

    DOEpatents

    Simpson, John T.; Hunter, Scott Robert

    2016-05-10

    Superhydrophobic paints and epoxies comprising superoleophilic particles and surfaces and methods of making the same are described. The superoleophilic particles can include porous particles having a hydrophobic coating layer deposited thereon. superoleophilic particles.

  17. Coatings.

    ERIC Educational Resources Information Center

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  18. Coatings.

    ERIC Educational Resources Information Center

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  19. Hybrid inorganic-organic materials: Novel poly(propylene oxide)-based ceramers, abrasion-resistant sol-gel coatings for metals, and epoxy-clay nanocomposites, with an additional chapter on: Metallocene-catalyzed linear polyethylene

    NASA Astrophysics Data System (ADS)

    Jordens, Kurt

    1999-12-01

    The sol-gel process has been employed to generate hybrid inorganic-organic network materials. Unique ceramers were prepared based on an alkoxysilane functionalized soft organic oligomer, poly(propylene oxide (PPO), and tetramethoxysilane (TMOS). Despite the formation of covalent bonds between the inorganic and organic constituents, the resulting network materials were phase separated, composed of a silicate rich phase embedded in a matrix of the organic oligomer chains. The behavior of such materials was similar to elastomers containing a reinforcing filler. The study focused on the influence of initial oligomer molecular weight, functionality, and tetramethoxysilane, water, and acid catalyst content on the final structure, mechanical and thermal properties. The sol-gel approach has also been exploited to generate thin, transparent, abrasion resistant coatings for metal substrates. These systems were based on alkoxysilane functionalized diethylenetriamine (DETA) with TMOS, which generated hybrid networks with very high crosslink densities. These materials were applied with great success as abrasion resistant coatings to aluminum, copper, brass, and stainless steel. In another study, intercalated polymer-clay nanocomposites were prepared based on various epoxy networks montmorillonite clay. This work explored the influence of incorporated clay on the adhesive properties of the epoxies. The lap shear strength decreased with increasing day content This was due to a reduction in the toughness of the epoxy. Also, the delaminated (or exfoliated) nanocomposite structure could not be generated. Instead, all nanocomposite systems possessed an intercalated structure. The final project involved the characterization of a series of metallocene catalyzed linear polyethylenes, produced at Phillips Petroleum. Polyolefins synthesized with such new catalyst systems are becoming widely available. The influence of molecular weight and thermal treatment on the mechanical, rheological

  20. Influence of elastomeric seal plate surface chemistry on interface integrity in biofouling-prone systems: Evaluation of a hydrophobic "easy-release" silicone-epoxy coating for maintaining water seal integrity of a sliding neoprene/steel interface

    NASA Astrophysics Data System (ADS)

    Andolina, Vincent L.

    The scientific hypothesis of this work is that modulation of the properties of hard materials to exhibit abrasion-reducing and low-energy surfaces will extend the functional lifetimes of elastomeric seals pressed against them in abrasive underwater systems. The initial motivation of this work was to correct a problem noted in the leaking of seals at major hydropower generating facilities subject to fouling by abrasive zebra mussel shells and extensive corrosion. Similar biofouling-influenced problems can develop at seals in medical devices and appliances from regulators in anesthetic machines and SCUBA diving oxygen supply units to autoclave door seals, injection syringe gaskets, medical pumps, drug delivery components, and feeding devices, as well as in food handling equipment like pasteurizers and transfer lines. Maritime and many other heavy industrial seal interfaces could also benefit from this coating system. Little prior work has been done to elucidate the relationship of seal plate surface properties to the friction and wear of elastomeric seals during sliding contacts of these articulating materials, or to examine the secondary influence of mineralized debris within the contacting interfaces. This investigation utilized the seal materials relevant to the hydropower application---neoprene elastomer against carbon steel---with and without the application of a silicone-epoxy coating (WearlonRTM 2020.98) selected for its wear-resistance, hydrophobicity, and "easy-release" capabilities against biological fouling debris present in actual field use. Analytical techniques applied to these materials before and after wear-producing processes included comprehensive Contact Angle measurements for Critical Surface Tension (CA-CST) determination, Scanning Electron Microscopic inspections, together with Energy Dispersive X-ray Spectroscopy (SEM-EDS) and X-Ray Fluorescence (XRF) measurements for determination of surface texture and inorganic composition, Multiple

  1. Flame Retardant Epoxy Resins

    NASA Technical Reports Server (NTRS)

    Thompson, C. M.; Smith, J. G., Jr.; Connell, J. W.; Hergenrother, P. M.; Lyon, R. E.

    2004-01-01

    As part of a program to develop fire resistant exterior composite structures for future subsonic commercial aircraft, flame retardant epoxy resins are under investigation. Epoxies and their curing agents (aromatic diamines) containing phosphorus were synthesized and used to prepare epoxy formulations. Phosphorus was incorporated within the backbone of the epoxy resin and not used as an additive. The resulting cured epoxies were characterized by thermogravimetric analysis, propane torch test, elemental analysis and microscale combustion calorimetry. Several formulations showed excellent flame retardation with phosphorous contents as low as 1.5% by weight. The fracture toughness of plaques of several cured formulations was determined on single-edge notched bend specimens. The chemistry and properties of these new epoxy formulations are discussed.

  2. Epoxy/Fluoroether Composites

    NASA Technical Reports Server (NTRS)

    Rosser, R. W.; Taylor, M. S.

    1986-01-01

    Composite materials made from unfilled and glass-fiber-reinforced epoxy toughened by copolymerization with elastomeric prepolymers of perfluoroalkyl ether diacyl fluoride (EDAF). Improved properties due to hydrogen bonding between rubber phase and epoxy matrix, plus formation of rubberlike phase domains that molecularly interpenetrate with epoxy matrix. With optimum rubber content, particle size, and particle shape, entire molecular structure reinforced and toughened. Improved composites also show increased failure strength, stiffness, glass-transition temperature, and resistance to water.

  3. Epoxy/Fluoroether Composites

    NASA Technical Reports Server (NTRS)

    Rosser, R. W.; Taylor, M. S.

    1986-01-01

    Composite materials made from unfilled and glass-fiber-reinforced epoxy toughened by copolymerization with elastomeric prepolymers of perfluoroalkyl ether diacyl fluoride (EDAF). Improved properties due to hydrogen bonding between rubber phase and epoxy matrix, plus formation of rubberlike phase domains that molecularly interpenetrate with epoxy matrix. With optimum rubber content, particle size, and particle shape, entire molecular structure reinforced and toughened. Improved composites also show increased failure strength, stiffness, glass-transition temperature, and resistance to water.

  4. Biodegradable Epoxy Networks Cured with Polypeptides

    NASA Astrophysics Data System (ADS)

    Nakamura, Shigeo; Kramer, Edward J.

    2006-03-01

    Epoxy resins are used widely for adhesives as well as coatings. However, once cured they are usually highly cross-linked and are not biodegradable. To obtain potentially biodegradable polypeptides that can cure with epoxy resins and achieve as good properties as the conventional phenol novolac hardeners, poly(succinimide-co-tyrosine) was synthesized by thermal polycondensation of L-aspartic acid and L-tyrosine with phosphoric acid under reduced pressure. The tyrosine/succinimide ratio in the polypeptide was always lower than the tyrosine/(aspartic acid) feed ratio and was influenced by the synthesis conditions. Poly(succinimide-tyrosine- phenylalanine) was also synthesized from L-aspartic acid, L- tyrosine and L-phenylalanine. The thermal and mechanical properties of epoxy resins cured with these polypeptides are comparable to those of similar resins cured with conventional hardeners. In addition, enzymatic degradability tests showed that Chymotrypsin or Subtilisin A could cleave cured films in an alkaline borate buffer.

  5. Insights into Epoxy Network Nanostructural Heterogeneity Using AFM-IR.

    PubMed

    Morsch, Suzanne; Liu, Yanwen; Lyon, Stuart B; Gibbon, Simon R

    2016-01-13

    The first direct observation of a chemically heterogeneous nanostructure within an epoxy resin is reported. Epoxy resins comprise the matrix component of many high performance composites, coatings and adhesives, yet the molecular network structure that underpins the performance of these industrially essential materials is not well understood. Internal nodular morphologies have repeatedly been reported for epoxy resins analyzed using SEM or AFM, yet the origin of these features remains a contentious subject, and epoxies are still commonly assumed to be chemically homogeneous. Uniquely, in this contribution we use the recently developed AFM-IR technique to eliminate previous differences in interpretation, and establish that nodule features correspond to heterogeneous network connectivity within an epoxy phenolic formulation.

  6. Synthesis and properties of a novel UV-cured fluorinated siloxane graft copolymer for improved surface, dielectric and tribological properties of epoxy acrylate coating

    NASA Astrophysics Data System (ADS)

    Yan, Zhenlong; Liu, Weiqu; Gao, Nan; Wang, Honglei; Su, Kui

    2013-11-01

    A novel functional fluorinated siloxane graft copolymer bearing with vinyl end-groups was synthesized from dihydroxypropyl-terminated poly(dimethylsiloxane) (PDMS), dicarboxyl terminated poly(2,2,3,4,4,4-hexafluorobutyl acrylate) oligomer (CTHFA), 2,4-toluene diissocyanate (TDI) and 2-hydroxyethyl methacrylate (HEMA). The chemical structure was characterized by FT-IR and GPC. The effect of concentration of the vinyl-capped fluorosilicone graft copolymer (Vi-PFSi) on the surface, thermal properties, dielectric and tribological properties of UV-cured films was investigated. Contact angles and surface energies showed that the high hydrophobic and oleophobic surfaces were obtained by incorporation of Vi-PFSi at very low amount (0.5 wt%). X-ray photoelectron spectroscopy (XPS) evidenced that the fluorinated and siloxane moiety selectively migrated to the outermost surface of UV-cured film, thus reduced its surface energy from 45.42 to 15.40 mN/m2 without affecting its bulk properties. The morphology of fracture surface of modified film exhibited rough fracture surface only at the outermost surface, revealing fluorinated and siloxane groups migrated toward air-side surface. The dielectric constants decreased from 5.32 (1 MHz) for bisphenol-A epoxy methacrylate (EMA) to 2.82 (1 MHz) for modified film when the Vi-PFSi copolymer concentration increased from 0 to 0.8 wt%. Tribological results from abrasion tester suggested that the Vi-PFSi could obviously reduce the abrasion weight loss of modified films.

  7. Evaluation of the structural steel corrosion behaviour, covered with epoxy-type paints, by means of electrochemical DC techniques

    NASA Astrophysics Data System (ADS)

    Salas, Y.; Guerrero, L.; Martinez, R.; Chicino, T.; Devia, C.

    2016-02-01

    In this work we have studied the behaviour of the electrochemical corrosion of structural steel AISI SAE 1007 with epoxy coatings, using epoxy-type paints, through techniques such as DC resistance Polarization and Potentio-dynamic tests. In order to determine potential and corrosion rates of these coatings, have been correlated this results with different used electrolytes. For this, coatings were characterized by thickness measurement and continuity measurements. The coatings showed a slight degradation in the testing time, due to defects present in their structure, and the attack by the electrolyte; however, epoxy coating system tends to react with the electrolytes based on their chemical composition.

  8. Respiratory effects of exposure of shipyard workers to epoxy paints.

    PubMed Central

    Rempel, D; Jones, J; Atterbury, M; Balmes, J

    1991-01-01

    Epoxy resin systems have been associated with occupational asthma in several case reports, but medical publications contain little on the potential adverse respiratory effects of these chemicals in exposed worker populations. To further evaluate the association of workplace exposure to epoxy paints and respiratory dysfunction, the cross workshift changes in pulmonary function and symptoms of 32 shipyard painters exposed to epoxy paints were compared with 28 shipyard painters not exposed to epoxy paints. The prevalence of lower respiratory tract symptoms was significantly higher among painters exposed to epoxy paints compared with controls. Among exposed painters the mean cross workshift change in forced expiratory volume in one second (FEV1) (-3.4%) was greater than the decrement in the non-exposed group (-1.4%). A significant linear relation was seen between % decrement in FEV1 and hours of exposure to epoxy paints. This study suggests that epoxy resin coatings as used by shipyard painters are associated with increased lower respiratory tract symptoms and acute decrements in FEV1. Adequate respiratory protection and medical surveillance programmes should be established in workplaces where exposure to epoxy resin systems occurs. PMID:1954156

  9. Epoxy + liquid crystalline epoxy coreacted network

    NASA Astrophysics Data System (ADS)

    Punchaipetch, Prakaipetch

    2000-10-01

    Molecular reinforcement through in-situ polymerization of liquid crystalline epoxies (LCEs) and a non-liquid crystalline epoxy has been investigated. Three LCEs: diglycidyl ether of 4,4'-dihydroxybiphenol (DGE-DHBP) and digylcidyl ether of 4-hydroxyphenyl-4″-hydroxybiphenyl-4 '-carboxylate (DGE-HHC), were synthesized and blended with diglycidyl ether of bisphenol F (DGEBP-F) and subsequently cured with anhydride and amine curing agents. Curing kinetics were determined using differential scanning calorimetry (DSC). Parameters for autocatalytic curing kinetics of both pure monomers and blended systems were determined. The extent of cure for both monomers was monitored by using Fourier transform infrared spectroscopy (FT-IR). The glass transitions were evaluated as a function of composition using DSC and dynamic mechanical analysis (DMA). The results show that the LC constituent affects the curing kinetics of the epoxy resin and that the systems are highly miscible. The effects of molecular reinforcement of DGEBP-F by DGE-DHBP and DGE-HHC were investigated. The concentration of the liquid crystalline moiety affects mechanical properties. Tensile, impact and fracture toughness tests results are evaluated. Scanning electron microscopy of the fracture surfaces shows changes in failure mechanisms compared to the pure components. Results indicate that mechanical properties of the blended samples are improved already at low concentration by weight of the LCE added into epoxy resin. The improvement in mechanical properties was found to occur irrespective of the absence of liquid crystallinity in the blended networks. The mechanism of crack study indicates that crack deflection and crack bridging are the mechanisms in case of LC epoxy. In case of LC modified epoxy, the crack deflection is the main mechanism. Moreover, the effect of coreacting an epoxy with a reactive monomer liquid crystalline epoxy as a matrix for glass fiber composites was investigated. Mechanical

  10. Large fracture toughness boron-epoxy composites

    NASA Technical Reports Server (NTRS)

    Atkins, A. G.

    1975-01-01

    The high tensile strengths of strong interfacial bonding may be combined with the large fracture toughness of weak interfacial bonding in brittle fiber/brittle matrix composites by intermittently coating the filaments before layup so as to have random alternate weak and strong regions. Appropriate coating materials enable Cook-Gordon Mode I interfacial debonding to take place, which produces very long pull-out lengths with an associated large contribution to toughness. Unidirectional boron-epoxy composites have been so made which have toughnesses greater than 200 kJ/sq m while retaining rule of mixtures tensile strengths. Similar trends have been observed for crossply layups.

  11. New Trends in Reaction and Resistance to Fire of Fire-retardant Epoxies

    PubMed Central

    Gérard, Caroline; Fontaine, Gaëlle; Bourbigot, Serge

    2010-01-01

    This paper focuses on current trends in the flame retardancy of epoxy-based thermosets. This review examines the incorporation of additives in these polymers, including synergism effects. Reactive flame-retardants—which are incorporated in the polymer backbone—are reported and the use of fire-retardant epoxy coatings for materials protection is also considered. PMID:28883337

  12. Rubberized, Brominated Epoxies

    NASA Technical Reports Server (NTRS)

    Gilwee, W.; Kourtides, D.; Parker, J.; Nir, Z.

    1985-01-01

    Graphite/epoxy composite materials made with resins containing bromine and rubber additives. New composites tougher and more resistant to fire. Flame resistance increased by introducing bromine via commercial brominated flame-retartant polymeric additives.

  13. EPOXI Mission Press Conference

    NASA Image and Video Library

    2010-11-18

    Michael A'Hearn, EPOXI Principal Investigator, University of Maryland, holds a plastic bottle containing ice to illustrate a point during a press conference, Thursday, Nov. 18, 2010, at NASA Headquarters in Washington. The press conference was held to discuss the Nov. 4 successful flyby of Comet Hartley 2 by NASA's EPOXI Mission Spacecraft. Images from the flyby provided scientists the most extensive observations of a comet in history. Photo Credit: (NASA/Paul E. Alers)

  14. Measurement of Interfacial Adhesion in Glass-Epoxy Systems Using the Indentation Method

    SciTech Connect

    Hutchins, Karen Isabel

    2015-07-01

    The adhesion of coatings often controls the performance of the substrate-coating system. Certain engineering applications require an epoxy coating on a brittle substrate to protect and improve the performance of the substrate. Experimental observations and measurements of interfacial adhesion in glass-epoxy systems are described in this thesis. The Oliver and Pharr method was utilized to calculate the bulk epoxy hardness and elastic modulus. Spherical indentations were used to induce delaminations at the substrate-coating interface. The delamination sizes as a function of load were used to calculate the interfacial toughness. The interfacial fracture energy of my samples is an order of magnitude higher than a previous group who studied a similar glass-epoxy system. A comparison study of how different glass treatments affect adhesion was also conducted: smooth versus rough, clean versus dirty, stressed versus non-stressed.

  15. Microwave limb sounder, graphite epoxy support structure

    NASA Technical Reports Server (NTRS)

    Pynchon, G.

    1980-01-01

    The manufacturing and processing procedures which were used to fabricate a precision graphite/epoxy support structure for a spherical microwave reflecting surface are described. The structure was made fromm GY-70/930 ultra high modulus graphite prepreg, laminated to achieve an isotropic in plane thermal expansion of less than + or - 0.1 PPM/F. The structure was hand assembled to match the interface of the reflective surface, which was an array of 18 flexure supported, aluminum, spherically contoured tiles. Structural adhesives were used in the final assembly to bond the elements into their final configuration. A eutectic metal coating was applied to the composite surface to reduce dimensional instabilities arising from changes in the composite epoxy moisture content due to environmental effects. Basic materials properties data are reported and the results of a finite element structural analysis are referenced.

  16. Nanoporous Gyroid-Structured Epoxy from Block Copolymer Templates for High Protein Adsorbability.

    PubMed

    Wang, Xin-Bo; Lin, Tze-Chung; Hsueh, Han-Yu; Lin, Shih-Chieh; He, Xiao-Dong; Ho, Rong-Ming

    2016-06-28

    Nanoporous epoxy with gyroid texture is fabricated by using a nanoporous polymer with gyroid-forming nanochannels as a template for polymerization of epoxy. The nanoporous polymer template is obtained from the self-assembly of degradable block copolymer, polystyrene-b-poly(l-lactide) (PS-PLLA), followed by hydrolysis of PLLA blocks. Templated polymerization can be conducted under ambient conditions to create well-defined, bicontinuous epoxy networks in a PS matrix. By taking advantage of multistep curing of epoxy, well-ordered robust nanoporous epoxy can be obtained after removal of PS template, giving robust porous materials. The through-hole nanoporous epoxy in the film state can be used as a coated layer to enhance the adsorbability for both lysozyme and bovine serum albumin.

  17. Cobalt ion-containing epoxies

    NASA Technical Reports Server (NTRS)

    Stoakley, D. M.; St.clair, A. K.

    1983-01-01

    Varying concentrations of an organometallic cobalt complex were added to an epoxy system currently used by the aerospace industry as a composite matrix resin. Methods for combining cobalt (III) acetylacetonate with a tetraglycidyl 4,4 prime - diaminodiphenylmethane-based epoxy were investigated. The effects of increasing cobalt ion concentration on the epoxy cure were demonstrated by epoxy gel times and differential scanning calorimetry cure exotherms. Analysis on cured cobalt-containing epoxy castings included determination of glass transition temperatures by thermomechanical analysis, thermooxidative stabilities by thermogravimetric analysis, and densities in a density gradient column. Flexural strength and stiffness were also measured on the neat resin castings.

  18. Bio-Based Aromatic Epoxy Monomers for Thermoset Materials.

    PubMed

    Ng, Feifei; Couture, Guillaume; Philippe, Coralie; Boutevin, Bernard; Caillol, Sylvain

    2017-01-18

    The synthesis of polymers from renewable resources is a burning issue that is actively investigated. Polyepoxide networks constitute a major class of thermosetting polymers and are extensively used as coatings, electronic materials, adhesives. Owing to their outstanding mechanical and electrical properties, chemical resistance, adhesion, and minimal shrinkage after curing, they are used in structural applications as well. Most of these thermosets are industrially manufactured from bisphenol A (BPA), a substance that was initially synthesized as a chemical estrogen. The awareness on BPA toxicity combined with the limited availability and volatile cost of fossil resources and the non-recyclability of thermosets implies necessary changes in the field of epoxy networks. Thus, substitution of BPA has witnessed an increasing number of studies both from the academic and industrial sides. This review proposes to give an overview of the reported aromatic multifunctional epoxide building blocks synthesized from biomass or from molecules that could be obtained from transformed biomass. After a reminder of the main glycidylation routes and mechanisms and the recent knowledge on BPA toxicity and legal issues, this review will provide a brief description of the main natural sources of aromatic molecules. The different epoxy prepolymers will then be organized from simple, mono-aromatic di-epoxy, to mono-aromatic poly-epoxy, to di-aromatic di-epoxy compounds, and finally to derivatives possessing numerous aromatic rings and epoxy groups.

  19. Use of 2,5-dimethyl-2,5-hexane diamine as a curing agent for epoxy resins. [Patent application

    DOEpatents

    Rinde, J.A.; Newey, H.A.

    Primary diamines are prepared for use as a curing agent for epoxy resins. These curing agents can be used to form epoxy resin mixtures useful in filament winding and preimpregnated fiber molding and in formulating film adhesives, powder coatings and molding powders. The epoxy mixtures form for such uses a room temperature non-reacting, intermediate stable state which has a latent cross-linking capability.

  20. Electrochemical Impedance of Organic Coated Steel; Final Report. Correlation of Impedance Parameters with Long-Term Coating Performance

    DTIC Science & Technology

    1990-09-01

    to be quite useful in monitoring changes to organic polymer coated metals when exposed to a variety of environments [5-9]. The EIS technique normally...e., pure or unfilled) epoxy polyamide polymer coating with organic components per MIL-P-24441 and the neat epoxy system containing a high surface...the blistering rate, the type of coating (filled vs. neat) is seen to be more influential. Whereas the filled polymer coatings exhibited rough- ly a

  1. Contact allergy to epoxy hardeners.

    PubMed

    Aalto-Korte, Kristiina; Suuronen, Katri; Kuuliala, Outi; Henriks-Eckerman, Maj-Len; Jolanki, Riitta

    2014-09-01

    Diglycidylether of bisphenol A resin is the most important sensitizer in epoxy systems, but a minority of patients develop concomitant or solitary contact allergy to epoxy hardeners. At the Finnish Institute of Occupational Health, several in-house test substances of epoxy hardeners have been tested in a special epoxy compound patch test series. To analyse the frequency and clinical relevance of allergic reactions to different epoxy hardeners. Test files (January 1991 to March 2013) were screened for contact allergy to different epoxy hardeners, and the clinical records of patients with allergic reactions were analysed for occupation, concomitant allergic reactions, and exposure. The most commonly positive epoxy hardeners were m-xylylenediamine (n = 24), 2,4,6-tris-(dimethylaminomethyl)phenol (tris-DMP; n = 14), isophorone-diamine (n = 12), and diethylenetriamine (n = 9). Trimethylhexamethylenediamine (n = 7), tetraethylenepentamine (n = 4), and triethylenetetramine (n = 2) elicited some reactions, although most patients were found to have no specific exposure. Allergic reactions to hexamethylenetetramine, dimethylaminopropylamine and ethylenediamine dihydrochloride were not related to epoxy products. Tris-DMP is an important sensitizer in epoxy hardeners, and should be included in the patch test series of epoxy chemicals. © 2014 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

  2. Corrosion-Protection Coatings for Aluminum

    NASA Technical Reports Server (NTRS)

    Higgins, R. H.

    1983-01-01

    Study investigates 21 combinatios of surface treatments, primers and topcoats. Study considers several types of coatings, including primers, enamels, chlorinated rubbers, alkyds, epoxies, vinyls, polyurethanes, waterbased paints, and antifouling paints. 20-page report summarizes the study.

  3. Corrosion-Protection Coatings for Aluminum

    NASA Technical Reports Server (NTRS)

    Higgins, R. H.

    1983-01-01

    Study investigates 21 combinatios of surface treatments, primers and topcoats. Study considers several types of coatings, including primers, enamels, chlorinated rubbers, alkyds, epoxies, vinyls, polyurethanes, waterbased paints, and antifouling paints. 20-page report summarizes the study.

  4. EPOXI Mission Press Conference

    NASA Image and Video Library

    2010-11-18

    Dr. James Green, Director of Planetary Science, NASA Headquarters, at podium, speaks during a press conference, Thursday, Nov. 18, 2010, at NASA Headquarters in Washington. The press conference was held to discuss the Nov. 4 successful flyby of Comet Hartley 2 by NASA's EPOXI Mission Spacecraft. Images from the flyby provided scientists the most extensive observations of a comet in history. Photo Credit: (NASA/Paul E. Alers)

  5. Comparison of corrosion protection provided by a non-volatile organic compound epoxy and a marine epoxy primer

    SciTech Connect

    Kendig, M.W.; Ryang, H.S.; Liao, T.L.; Jeanjaquet, S.L.

    1999-03-01

    An epoxy resin formulation completely free of organic solvent was applied to carbon steel coupons using supercritical carbon dioxide (CO{sub 2}) as the volatile solvent. Steel coupons coated in this manner were compared to coupons coated with a standard military specification marine primer (MIL-P-24441) during exposure to aerated 0.5 M sodium chloride (NaCl). The solvent-free coating protected the steel from corrosion in this environment as well, if not better than, the solvent-based primer.

  6. Treatment of high-latency microcapsules containing an aluminium complex with an epoxy-functionalised trialkoxysilane.

    PubMed

    Kamiya, Kazunobu; Suzuki, Noboru

    2016-12-01

    Some aluminium complexes are excellent catalysts of cationic polymerisation and are used for low-temperature and fast-curing adhesive, used in electronic part mounting. Microencapsulation is a suitable technique for getting high latency of the catalysts and long shelf life of the adhesives. For the higher latency in a cycloaliphatic epoxy compound, the microcapsule surface which retained small amount of aluminium complex was coated with epoxy polymer and the effect was examined. From the X-ray photoelectron spectroscopic results, the surface was recognised to be sufficiently coated and the differential scanning calorimetric analyses showed that the coating did not significantly affect the low-temperature and fast-curing properties of adhesive. After storing the mixture of cycloaliphatic epoxy compound, coated microcapsules, triphenylsilanol and silane coupling agent for 48 h at room temperature, the increase in viscosity was only 0.01 Pa s, resulting in the excellent shelf life.

  7. Process for epoxy foam production

    DOEpatents

    Celina, Mathias C.

    2011-08-23

    An epoxy resin mixture with at least one epoxy resin of between approximately 60 wt % and 90 wt %, a maleic anhydride of between approximately 1 wt % and approximately 30 wt %, and an imidazole catalyst of less than approximately 2 wt % where the resin mixture is formed from at least one epoxy resin with a 1-30 wt % maleic anhydride compound and an imidazole catalyst at a temperature sufficient to keep the maleic anhydride compound molten, the resin mixture reacting to form a foaming resin which can then be cured at a temperature greater than 50.degree. C. to form an epoxy foam.

  8. Metal ion-containing epoxies

    NASA Technical Reports Server (NTRS)

    Stoakley, D. M.; St.clair, A. K.

    1982-01-01

    A variety of metallic and organometallic complexes to be used as potential additives for an epoxy used by the aerospace industry as a composite matrix resin were investigated. A total of 9 complexes were screened for compatibility and for their ability to accelerate or inhibit the cure of a highly crosslinkable epoxy resin. Methods for combining the metallic complexes with the resin were investigated, gel times recorded, and cure exotherms studied by differential scanning calorimetry. Glass transition temperatures of cured metal ion containing epoxy castings were determined by thermomechanical analysis. Thermal stabilities of the castings were determined by thermogravimetric analysis. Mechanical strength and stiffness of these doped epoxies were also measured.

  9. The self-healing composite anticorrosion coating

    NASA Astrophysics Data System (ADS)

    Yang, Zhao; Wei, Zhang; Le-ping, Liao; Hong-mei, Wang; Wu-jun, Li

    Self-healing coatings, which autonomically repair and prevent corrosion of the underlying substrate, are of particular interest for the researchers. In the article, effectiveness of epoxy resin filled microcapsules was investigated for healing of cracks generated in coatings. Microcapsules were prepared by in situ polymerization of urea-formaldehyde resin to form shell over epoxy resindroplets. Characteristics of these capsules were studied by scanning electron microscope (SEM), thermo gravimetric analyzer (TGA) and particle size analyzer. The model system of self-healing antisepsis coating consists of an epoxy resin matrix, 10 wt% microencapsulated healing agent, 2wt% catalyst solution. The self-healing function of this coating system is evaluated through corrosion testing of damaged and healed coated steel samples compared to control samples. Electrochemical testing provides further evidence of passivation of the substrate by self-healing coatings.

  10. Analysis of acid transport through multi-phase epoxy mortars for wastewater structures.

    PubMed

    Valix, M

    2015-01-01

    The characteristics of acid migration through epoxy mortars were examined. Diffusion coefficients of typical sewer bio-metabolised acids: sulphuric, nitric, citric and oxalic acids were determined by gravimetric sorption method and fitted to the multi-phase Jacob-Jones model. Acid permeation was characterised by hindered pore diffusion with the extent being determined by the polarity of the acid and epoxy, and by the microstructure of the epoxy. Epoxy with higher polarity was able to reduce the diffusion coefficients by 49, while dense phases of the coating reduced the diffusion coefficient by 5,100. These results reflect the relative influence of epoxy polarity and microstructure on their performance as protective liners in sewers.

  11. Epoxy resin/carbon black composites below the percolation threshold.

    PubMed

    Macutkevic, J; Kuzhir, P; Paddubskaya, A; Maksimenko, S; Banys, J; Celzard, A; Fierro, V; Stefanutti, E; Cataldo, A; Micciulla, F; Bellucci, S

    2013-08-01

    A set of epoxy resin composites filled with 0.25-2.0 wt.% of commercially available ENSACO carbon black (CB) of high and low surface area (CBH and CBL respectively) has been produced. The results of broadband dielectric spectroscopy of manufactured CB/epoxy below the percolation threshold in broad temperature (200 K to 450 K) and frequency (20 Hz to 1 MHz) ranges are reported. The dielectric properties of composites below the percolation threshold are mostly determined by alpha relaxation in pure polymer matrix. The glass transition temperature for CB/epoxy decreases in comparison with neat epoxy resin due to the extra free volume at the polymer-filler interface. At room temperature, the dielectric permittivity is higher for epoxy loaded with CBH additives. In contrast, at high temperature, the electrical conductivity was found to be higher for composites with CBL embedded. The established influence of the CB surface area on the broadband dielectric characteristics can be exploited for the production of effective low-cost antistatic paints and coatings working at different temperatures.

  12. Corrosion protection of Nd-Fe-B magnets by bismaleimide coating

    NASA Astrophysics Data System (ADS)

    Cheng, F. T.; Man, H. C.; Chan, W. M.; Cheng, C. W.; Chan, W. O.

    1999-04-01

    Samples of Nd-Fe-B were coated with bismaleimide (BMI), a resin which is well known for its desirable barrier, mechanical, and thermal properties but has not been used as a coating material. The performance of BMI-coated samples (average coating thickness ˜15 μm) was compared with commercial epoxy-coated samples (average coating thickness ˜20 μm) in a series of tests. In the copper-accelerated acetic acid-salt spray test, the epoxy-coated samples failed badly (damaged area >50%) within 20 h while the BMI-coated samples showed no sign of failure up to 200 h. Using the cross-cut tape test for adhesion strength (ASTM D 3359), the commercial epoxy coatings suffered 25% area detachment while for the BMI coatings, no detachment was observed. The scratch resistance of the BMI coatings, measured in terms of scratch depth in the pin scratch test, was about 1.5 that of the commercial epoxy coatings, and the Vickers hardness was higher by a factor of about 2.5. When magnetized under the same magnetizing field, there was no significant difference in the magnetization obtained among bare, epoxy-coated, and BMI-coated samples. These results suggest that BMI coatings are excellent for protection of the Nd-Fe-B magnets against corrosion and function better than the commonly used epoxy resin.

  13. Photocured epoxy/graphene nanocomposites with enhanced water vapor barrier properties

    NASA Astrophysics Data System (ADS)

    Periolatto, M.; Sangermano, M.; Spena, P. Russo

    2016-05-01

    A transparent, water vapor barrier film made of an epoxy resin and graphene oxide (GO) was synthesized by photopolymerization process. The epoxy/GO film with just 0.05 wt% GO gives a 93% WVTR reduction with respect to the pristine polymer, reaching barrier properties better than other polymer composites containing higher amounts of graphene. The excellent water vapor barrier is attributed to the good dispersion of GO in the polymer matrix. Moreover, GO significantly enhances the toughness and the damping capacity of the epoxy resins. The hybrid film can have potential applications in anticorrosive coatings, electronic devices, pharmaceuticals and food packaging.

  14. Improved epoxy thermosets by the use of poly(ethyleneimine) derivatives

    NASA Astrophysics Data System (ADS)

    Acebo, Cristina; Ramis, Xavier; Serra, Angels

    2017-07-01

    Epoxy resins are commonly used as thermosetting materials due to their excellent mechanical properties, high adhesion to many substrates and good heat and chemical resistances. This type of thermosets is intensively used in a wide range of fields, where they act as fiber-reinforced materials, general-purpose adhesives, high-performance coatings and encapsulating materials. These materials are formed by the chemical reaction of multifunctional epoxy monomers forming a polymer network produced through an irreversible way. In this article the improvement of the characteristics of epoxy thermosets using different hyperbranched poly(ethyleneimine) (PEI) derivatives will be explained.

  15. Photocured epoxy/graphene nanocomposites with enhanced water vapor barrier properties

    SciTech Connect

    Periolatto, M.; Spena, P. Russo; Sangermano, M.

    2016-05-18

    A transparent, water vapor barrier film made of an epoxy resin and graphene oxide (GO) was synthesized by photopolymerization process. The epoxy/GO film with just 0.05 wt% GO gives a 93% WVTR reduction with respect to the pristine polymer, reaching barrier properties better than other polymer composites containing higher amounts of graphene. The excellent water vapor barrier is attributed to the good dispersion of GO in the polymer matrix. Moreover, GO significantly enhances the toughness and the damping capacity of the epoxy resins. The hybrid film can have potential applications in anticorrosive coatings, electronic devices, pharmaceuticals and food packaging.

  16. A comparison of brazed metal and epoxied fibre Bragg grating strain sensors under high strain regimes

    NASA Astrophysics Data System (ADS)

    Mckeeman, I.; Niewczas, P.; Khan, S.

    2017-04-01

    Three different fibre Bragg grating strain sensors were tested for their suitability for measuring high strain. The sensor types were: a bare epoxied fibre Bragg grating, a standard fibre Bragg grating epoxied into a metal capillary and, finally, a metal coated fibre Bragg grating brazed into a metal capillary. The sensors were calibrated on a steel specimen up to 1400MPa (equivalent to 7.3mɛ). The results show that the bare epoxied Bragg grating and the metal packaged grating are suitable for measuring strains of this level.

  17. Interaction of water with epoxy.

    SciTech Connect

    Powers, Dana Auburn

    2009-07-01

    The chemistries of reactants, plasticizers, solvents and additives in an epoxy paint are discussed. Polyamide additives may play an important role in the absorption of molecular iodine by epoxy paints. It is recommended that the unsaturation of the polyamide additive in the epoxy cure be determined. Experimental studies of water absorption by epoxy resins are discussed. These studies show that absorption can disrupt hydrogen bonds among segments of the polymers and cause swelling of the polymer. The water absorption increases the diffusion coefficient of water within the polymer. Permanent damage to the polymer can result if water causes hydrolysis of ether linkages. Water desorption studies are recommended to ascertain how water absorption affects epoxy paint.

  18. Imide modified epoxy matrix resins

    NASA Technical Reports Server (NTRS)

    Scola, D. A.; Pater, R. H.

    1981-01-01

    High char yield epoxy using novel bisimide amines (BIA's) as curing agents with a state of the art epoxy resin was developed. Stoichiometric quantities of the epoxy resin and the BIA's were studied to determine the cure cycle required for preparation of resin specimens. The bisimide cured epoxies were designated IME's (imide modified epoxy). The physical, thermal and mechanical properties of these novel resins were determined. The levels of moisture absorption exhibited by the bisimide amine cured expoxies (IME's) were considerably lower than the state of the art epoxies. The strain-to-failure of the control resin system was improved 25% by replacement of DDS with 6F-DDS. Each BIA containing resin exhibited twice the char yield of the control resin MY 720/DDS. Graphite fiber reinforced control (C) and IME resins were fabricated and characterized. Two of the composite systems showed superior properties compared to the other Celion 6000/IME composite systems and state of the art graphite epoxy systems. The two systems exhibited excellent wet shear and flexural strengths and moduli at 300 and 350 F.

  19. New energetic epoxy binders

    SciTech Connect

    Jain, S.R.; Amanulla, S.

    1996-07-01

    A new class of epoxy resins having N{single_bond}N bonds in the backbone has been synthesized with a view to explore their properties as energetic binders. The N-epoxidation of bis-dicarbonylhydrazones of adipic, azelaic and sebacic dihydrazides results in the formation of viscous resins having epoxide end groups. The resins have been characterized by the elemental and end group analyses, IR and NMR spectra. Relevant properties for their use as binders in solid propellants, such as thermal stability, heat of combustion, burn rate and performance parameters of AP-based propellant systems, have been evaluated. A significant increase in the burn rate of AP-based propellants noticed, is perhaps related to the exothermicity of the binder decomposition and the reactivity of N{single_bond}N bonds with perchloric acid formed during the combustion of AP.

  20. Epoxy hydantoins as matrix resins

    NASA Technical Reports Server (NTRS)

    Weiss, J.

    1983-01-01

    Tensile strength and fracture toughness of castings of the hydantoin resins cured with methylenedianiline are significantly higher than MY 720 control castings. Water absorption of an ethyl, amyl hydantoin formulation is 2.1 percent at equilibrium and Tg's are about 160 C, approximately 15 deg below the final cure temperature. Two series of urethane and ester-extended hydantoin epoxy resins were synthesized to determine the effect of crosslink density and functional groups on properties. Castings cured with methylenedianiline or with hexahydrophthalic anhydride were made from these compounds and evaluated. The glass transition temperatures, tensile strengths and moduli, and fracture toughness values were all much lower than that of the simple hydantoin epoxy resins. Using a methylene bishydantoin epoxy with a more rigid structure gave brittle, low-energy fractures, while a more flexible, ethoxy-extended hydantoin epoxy resin gave a very low Tg.

  1. Aging Tests on Epoxy Insulations

    NASA Astrophysics Data System (ADS)

    Tada, Toshiharu

    Recently, electric power equipments insulated by epoxy resins have been accident-filled, so that we have been interested in the degradation character of epoxy resin insulations at normal temperature to estimate their life. Thus the aging tests on epoxy insulations were accomplished, and then resistive leakage current on their insulations kept in a glass state at 90 and 80°C was measured by the method canceling capacitive current which was applied to degradation estimation of ZnO varistors. Results of reduced resistive leakage current were led to evaporation and migration of hydrogen ions in epoxy insulations, which are compared between new ones and used ones and applied to estimation of aging degradation in this paper.

  2. Permeability of protective coatings to tritium

    SciTech Connect

    Braun, J.M.; Williamson, A.S.

    1985-09-01

    The permeability of four protective coatings to tritium gas and tritiated water was investigated. The coatings, including two epoxies, one vinyl and one urethane, were selected for their suitability in CANDU plant service in Ontario Hydro. Sorption rates of tritium gas into the coatings were considerably larger than for tritiated water, by as much as three to four orders of magnitude. However, as a result of the very large solubility of tritiated water in the coatings, the overall permeability to tritium gas and tritiated water is comparable. Marked differences were also evident among the four coatings, the vinyl exhibiting an abnormally high retention of free water because of a highly porous surface structure. It appears that epoxy coatings having a high pigment-to-binder ratio are most suited for coating concrete in tritium handling facilities.

  3. Cross-reactivity among epoxy acrylates and bisphenol F epoxy resins in patients with bisphenol A epoxy resin sensitivity.

    PubMed

    Lee, Han N; Pokorny, Christopher D; Law, Sandra; Pratt, Melanie; Sasseville, Denis; Storrs, Frances J

    2002-09-01

    The study's objective was 2-fold: first, to evaluate the potential cross-reactivity between Bis-A epoxy resins and epoxy acrylates and second, to study the cross reactivity between Bis-A epoxy resins and newer Bis-F epoxy resins in patients with allergic contact dermatitis to epoxy resins and had positive patch test to the standard epoxy resin based on bisphenol A. Forty-one patients were patch tested to 23 chemicals including epoxy acrylates, Bis-A epoxy resins, and Bis-F epoxy resins, as well as reactive diluents and nonbisphenol epoxy resins. Questions concerning exposure to epoxy resins, occupational history, and problems with dental work were completed. All patients included in the study had positive reactions to the standard Bis-A epoxy resin. Twenty percent (8 of 41) of the patients reacted to at least one of the epoxy acrylates; the most common reaction was to Bis-GMA. Five of 8 patients who reacted to the epoxy acrylates had dental work, but only one patient had problems from her dental work. Six of 8 patients (75%) who reacted to epoxy resins and epoxy acrylates did not react to aliphatic acrylates. Thirty-two percent (13 of 41) reacted to tosylamide epoxy resin, and none reacted to triglycidyl isocyanurate resin. In addition, all patients (100%) had positive reactions to at least one of the Bis-F epoxy resins that were tested. Most patients with sensitivity to Bis-A epoxy resins do not cross-react with epoxy acrylates. Patients with positive patch test reactions to epoxy acrylates used in dentistry usually do not have symptoms from their dental work. To our knowledge, this is the largest series of patients with sensitivity to the standard Bis-A epoxy resin that have been patch tested with the more recently introduced Bis-F epoxy resins. There is significant cross-reactivity between Bis-A and Bis-F epoxy resins, which can be explained by their structural similarity. Copyright 2002, Elsevier Science (USA). All rights reserved.

  4. Degradation free epoxy impregnation of REBCO coils and cables

    NASA Astrophysics Data System (ADS)

    Barth, C.; Bagrets, N.; Weiss, K.-P.; Bayer, C. M.; Bast, T.

    2013-05-01

    In applications utilizing high-temperature superconductors (HTS) under high mechanical loads as high-field magnets or rotors of generators and motors, the rare-earth-barium-copper-oxide (REBCO) tapes have to be stabilized mechanically. This is achieved using support structures of structural materials and filling the voids in the support through the impregnation of the tapes. The impregnation prevents movement of the tapes and distributes mechanical loads evenly. With high mechanical strengths and low sensitivities to rapid temperature changes, epoxy resins are desired materials for the impregnation of superconductor tapes. However, a strong decrease of the current-carrying capabilities was observed in previous epoxy-impregnated REBCO coils. In this work the thermal expansion mismatches between epoxy resins and REBCO tapes are identified as the cause of these degradations. Fillers are used to reduce the thermal expansions of glues and resins. Mixtures with varying filler contents are analyzed systematically. Their thermal expansions and the corresponding degradations of short REBCO tape samples are measured. A mixture of epoxy resin and filler is found which allows degradation-free impregnation of REBCO tapes. This mixture is validated on a 1.2 m long 15 × 5 Roebel-assembled-coated-conductor (RACC) cable from Industrial Research Limited (IRL).

  5. Performance of 2G-HTS REBCO undulator coils impregnated epoxies mixed with different fillers

    DOE PAGES

    Kesgin, Ibrahim; Hasse, Quentin; Ivanyushenkov, Yury; ...

    2016-12-12

    The use of second-generation high-temperature superconducting-coated conductors enables an enhancement of the performance of undulator magnets. However, preventing the motion of the wire and providing sufficient conduction cooling to the winding stacks have remained challenges. In this study, we have evaluated epoxy impregnation techniques to address these issues. Epoxy resin was prepared with different nanopowders and the effect on the performance of the undulator coil pack was investigated. All epoxy impregnated coils showed smaller n values and some degree of deterioration of the critical current Ic. The Ic degradation was most pronounced for epoxy mixed with high aspect ratio multiwalledmore » carbon nanotubes (MWCNTs). It has been found that the crack formation in the epoxy results in plastic deformation of the copper stabilizer layer, which causes the underlying ceramic REBCO superconducting layer to crack resulting in degradation of the superconducting tape performance. As a result, careful adjustment of epoxy thickness surrounding the superconductor and the powder ratio in the epoxy eliminate the performance degradation.« less

  6. Performance of 2G-HTS REBCO undulator coils impregnated epoxies mixed with different fillers

    SciTech Connect

    Kesgin, Ibrahim; Hasse, Quentin; Ivanyushenkov, Yury; Welp, Ulrich

    2016-12-12

    The use of second-generation high-temperature superconducting-coated conductors enables an enhancement of the performance of undulator magnets. However, preventing the motion of the wire and providing sufficient conduction cooling to the winding stacks have remained challenges. In this study, we have evaluated epoxy impregnation techniques to address these issues. Epoxy resin was prepared with different nanopowders and the effect on the performance of the undulator coil pack was investigated. All epoxy impregnated coils showed smaller n values and some degree of deterioration of the critical current Ic. The Ic degradation was most pronounced for epoxy mixed with high aspect ratio multiwalled carbon nanotubes (MWCNTs). It has been found that the crack formation in the epoxy results in plastic deformation of the copper stabilizer layer, which causes the underlying ceramic REBCO superconducting layer to crack resulting in degradation of the superconducting tape performance. As a result, careful adjustment of epoxy thickness surrounding the superconductor and the powder ratio in the epoxy eliminate the performance degradation.

  7. Improved Metallography Of Thermal-Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Brindley, William J.; Leonhardt, Todd A.

    1991-01-01

    New technique for preparation of metallographic samples makes interpretation of images of pores and microcracks more reliable. Involves use of vacuum epoxy infiltration and interference-film coating to reduce uncertainty. Developed for inspection of plasma-sprayed ceramic thermal-barrier coatings on metals but applicable to other porous, translucent materials, including many important ceramics.

  8. Mechanical properties of photo-polymerized sustainable epoxy materials from vegetable oils

    NASA Astrophysics Data System (ADS)

    Ryu, Chang; Ravalli, Matthew; Yang, Zheqin; Crivello, James

    2014-03-01

    Our research program aimed at advancing our ability to tailor the photocationic polymerization and physical properties of sustainable epoxy materials derived from crosslinked epoxidized vegetable oils using onium salt photoinitiators. Specifically, we developed solventless, photopolymerizable epoxy monomer and oligomer systems derived from sustainable biorenewable sources as alternatives to existing highly polluting and energy-intensive thermal curing of epoxy resin chemistry. Two sustainable epoxy network polymer systems will be presented to investigate how the network formation can be controlled. The first system is a series of epoxidized vegetable oils that offer various degrees of crosslinking densities, and the second system represents the blends of epoxidized vegetable oils with epoxidized terpenes to tailor their photocuring and mechanical properties for the potential usage in ``green'' coating, adhesive, 3D printing, and composite applications. NSF DMR POLYMERS 1308617.

  9. Trowelable ablative coating composition and method of use

    NASA Technical Reports Server (NTRS)

    Headrick, Stephen E. (Inventor); Hill, Roger L. (Inventor)

    1989-01-01

    A trowelable ablative coating composition is disclosed. The composition comprises an epoxy resin, an amide curing agent, glass microspheres and ground cork. A method for protecting a substrate is also disclosed. The method comprises applying the trowelable ablative coating discussed above to a substrate and curing the coating composition.

  10. Trowelable ablative coating composition and method of use

    NASA Technical Reports Server (NTRS)

    Headrick, Stephen E. (Inventor); Hill, Roger L. (Inventor)

    1988-01-01

    A trowelable ablative coating composition is disclosed. The composition comprises an epoxy resin, an amide curing agent, glass microspheres and ground cork. A method for protecting a substrate is also disclosed. The method comprises applying the trowelable ablative coating discussed above to a substrate and curing the coating composition.

  11. Multifunctional epoxy composites with natural Moroccan clays

    NASA Astrophysics Data System (ADS)

    Monsif, M.; Zerouale, A.; Kandri, N. Idrissi; Allali, F.; Sgarbossa, P.; Bartolozzi, A.; Tamburini, S.; Bertani, R.

    2016-05-01

    Two natural Moroccan clays, here firstly completely characterized, have been used as fillers without modification in epoxy composites. Mechanical properties resulted to be improved and a significant antibacterial activity is exhibited by the epoxy composite containing the C2 clay.

  12. Enhancing the Heat Transfer Efficiency in Graphene-Epoxy Nanocomposites Using a Magnesium Oxide-Graphene Hybrid Structure.

    PubMed

    Du, Fei-Peng; Yang, Wen; Zhang, Fang; Tang, Chak-Yin; Liu, Sheng-Peng; Yin, Le; Law, Wing-Cheung

    2015-07-08

    Composite materials, such as organic matrices doped with inorganic fillers, can generate new properties that exhibit multiple functionalities. In this paper, an epoxy-based nanocomposite that has a high thermal conductivity and a low electrical conductivity, which are required for the use of a material as electronic packaging and insulation, was prepared. The performance of the epoxy was improved by incorporating a magnesium oxide-coated graphene (MgO@GR) nanomaterial into the epoxy matrix. We found that the addition of a MgO coating not only improved the dispersion of the graphene in the matrix and the interfacial bonding between the graphene and epoxy but also enhanced the thermal conductivity of the epoxy while preserving the electrical insulation. By adding 7 wt % MgO@GR, the thermal conductivity of the epoxy nanocomposites was enhanced by 76% compared with that of the neat epoxy, and the electrical resistivity was maintained at 8.66 × 10(14) Ω m.

  13. Use of 2,5-dimethyl-2,5-hexane diamine as a curing agent for epoxy resins

    DOEpatents

    Rinde, J.A.; Newey, H.A.

    1981-02-24

    Primary diamines are disclosed of the formula shown in a diagram wherein R is a straight chain saturated hydrocarbon of 2 to 4 carbons, a disubstituted benzene ring, or disubstituted dibenzomethane for use as a curing agent for epoxy resins. These curing agents can be used to form epoxy resin mixtures useful in filament winding and pre-impregnated fiber molding and in formulating film adhesives, powder coatings and molding powders. The epoxy mixtures form for such uses as room temperature non-reacting, intermediate stable state which has a latent cross-linking capability.

  14. Use of 2,5-dimethyl-2,5-hexane diamine as a curing agent for epoxy resins

    DOEpatents

    Rinde, James A. [Livermore, CA; Newey, Herbert A. [Lafayette, CA

    1981-02-24

    Primary diamines of the formula ##STR1## wherein R is a straight chain saturated hydrocarbon of 2 to 4 carbons, a disubstituted benzene ring, or disubstituted dibenzo methane for use as a curing agent for epoxy resins. These curing agents can be used to form epoxy resin mixtures useful in filament winding and pre-impregnated fiber molding and in formulating film adhesives, powder coatings and molding powders. The epoxy mixtures form for such uses as room temperature non-reacting, intermediate stable state which has a latent cross-linking capability.

  15. The Development of an Environmentally Compliant, Multi-Functional Aerospace Coating Using Molecular- and Nano-Engineering Methods

    DTIC Science & Technology

    2006-10-02

    Local Water Interaction with Epoxy Coatings Using Fluorescence Microscopy", Progress in Organic Coatings, (in press). 28. F. Contu, S.R. Taylor, L...Fenzy, "An FT-IR Investigation of Epoxy Coating Interactions with Simulated Corrosion Blister Electrolytes", Progress in Organic 10 Coatings, (accepted...2004). 19. S. Chrisanti, R.G. Buchheit, "Use of Ce-modified bentonite clay as a pigment for corrosion inhibition and sensing," ABSTRACTS OF PAPERS

  16. Are epoxy-wood bonds durable enough?

    Treesearch

    Charles R. Frihart

    2005-01-01

    An important aspect of any adhesive bond is that the bond maintains its integrity during its end use. Epoxies form highly durable bonds with many substrates but are usually not considered capable of forming completely durable bonds with wood by standard accelerated tests. However, epoxies are sold for wood boat construction, and some data have indicated that epoxies...

  17. Evaluation of roughness and micromorphology of epoxy paint on cobalt-chromium alloy before and after thermal cycling.

    PubMed

    Nascimento, Alessandra Cardoso da Silva; Muzilli, Carlos Alberto; Miranda, Milton Edson; Flório, Flávia Martão; Basting, Roberta Tarkany

    2013-01-01

    It has been suggested that the epoxy paint used to coat metal substrates in industrial electrostatic painting applications could also be used to mask metal clasps in removable dental prostheses (RDP). The purpose of this study was to evaluate both the influence of thermal cycling and the in vitro roughness of a surface after application of epoxy paint, as well as to assess the micromorphology of a cobalt-chromium (CoCr) based metal structure. Sixty test specimens were fabricated from a CoCr alloy. The specimens were separated into three groups (n = 20) according to surface treatment: Group 1 (Pol) - polished with abrasive stone and rubbers; Group 2 (Pol+Epo) - polished and coated with epoxy paint; Group 3 (Epo) - air-abraded with aluminum oxide particles and coated with epoxy paint. The surface roughness was evaluated before and after 1000 thermal cycles (5°C and 50°C). The surface micromorphology was verified by scanning electron microscopy (SEM). The two-way repeated measures ANOVA showed significant differences among surface treatments (p < 0.0001), but no difference was found before and after thermal cycling (p = 0.6638). The CoCr-based metal alloy surfaces treated with epoxy paint (Groups 2 and 3) were rougher than the surfaces that were only polished (Group 1). Thermal cycling did not influence surface roughness, or lead to chipping or detachment of the epoxy paint.

  18. Occupational skin diseases from epoxy compounds. Epoxy resin compounds, epoxy acrylates and 2,3-epoxypropyl trimethyl ammonium chloride.

    PubMed

    Jolanki, R

    1991-01-01

    Of a total of 3731 patients investigated between 1974 and 1990, 1844 (49.4%) had an occupational skin disease. Of them 142 (7.7%) had an occupational skin disease caused by epoxy compounds--135 patients (95%) had allergic contact dermatitis, five had irritant contact dermatitis, and two had contact urticaria. Apart from dermatoses, two patients had IgE-mediated asthma from exposure to DGEBA epoxy resins. Thus epoxy compounds are one of the main causes of occupational allergic contact dermatoses and can be considered potential causes of occupational asthma. The most frequent causes were epoxy resin compounds, which together induced 93% (132 cases) of all epoxy compound dermatoses. The three most common causative products were epoxy paints and their raw materials (31%, 41 cases), epoxy resin compounds used in electrical insulation (29%, 38 cases) and epoxy glues (18%, 24 cases). Fewer cases were caused by products containing epoxy acrylate and EPTMAC. The present study found that, in addition to contact allergy to DGEBA epoxy resins, contact allergy to epoxy hardeners, non-DGEBA resins and reactive diluents is common. Polyamine hardeners, most frequently MDA, DETA and TETA, rarely IPDA, tris-DMP, EDA, TMD and XDA, were the second commonest causes of contact allergy induced by epoxy resin compounds, after DGEBA epoxy resins. Cycloaliphatic epoxy resins and other non-DGEBA epoxy resins, including heterocyclic dimethyl hydantoin, phenol novolak and brominated epoxy resins, were the third commonest causes, and reactive diluents the fourth commonest cause of allergic dermatitis due to epoxy resin compounds. Most patients sensitized to reactive diluents were allergic to PGE, ortho-CGE, HDDGE and BDDGE, whereas fewer patients were sensitized to AGE, NPGDGE and BGE. Cross-sensitization between reactive diluents was common. Cardura E 10 and Epoxide 8 provoked no reactions. The present study also indicated that DGEBA epoxy resins with a high average MW ought to be regarded as

  19. Protective Coats For Zinc-Rich Primers

    NASA Technical Reports Server (NTRS)

    Macdowell, Louis G, III

    1993-01-01

    Report describes tests of topcoats for inorganic zinc-rich primers on carbon steel. Topcoats intended to provide additional protection against corrosion in acidic, salty seacoast-air/rocket-engine-exhaust environment of Space Shuttle launch site. Tests focused on polyurethane topcoats on epoxy tie coats on primers. Part of study involved comparison between "high-build" coating materials and thin-film coating materials.

  20. Coatings for Graphite Fibers

    NASA Technical Reports Server (NTRS)

    Galasso, F. S.; Scola, D. A.; Veltri, R. D.

    1980-01-01

    Several approaches for applying high resistance coatings continuously to graphite yarn were investigated. Two of the most promising approaches involved (1) chemically vapor depositing (CVD) SiC coatings on the surface of the fiber followed by oxidation, and (2) drawing the graphite yarn through an organo-silicone solution followed by heat treatments. In both methods, coated fibers were obtained which exhibited increased electrical resistances over untreated fibers and which were not degraded. This work was conducted in a previous program. In this program, the continuous CVD SiC coating process used on HTS fiber was extended to the coating of HMS, Celion 6000, Celion 12000 and T-300 graphite fiber. Electrical resistances three order of magnitude greater than the uncoated fiber were measured with no significant degradation of the fiber strength. Graphite fibers coated with CVD Si3N4 and BN had resistances greater than 10(exp 6) ohm/cm. Lower pyrolysis temperatures were used in preparing the silica-like coatings also resulting in resistances as high as three orders of magnitude higher than the uncoated fiber. The epoxy matrix composites prepared using these coated fibers had low shear strengths indicating that the coatings were weak.

  1. Investigation on pseudo-ductility to improve mechanical behavior in glass-cellulose epoxy composites

    NASA Astrophysics Data System (ADS)

    Ashok; Uppin, Vinayak S.; Huddar, Deepak S.; Kodancha, Krishanaraj G.; Sridhar, I.; Shivakumar Gouda, P. S.

    2016-09-01

    Nowadays composite materials exhibit sudden and catastrophic failure, which is undesirable for several applications. A new class of hybrid laminates was prepared using semi-automated draw down coating method with varying surface coating densities on unidirectional (UD) Glass fiber. Cellulose particles were coated on UD Glass fiber to investigate the effect of pseudo-ductility to improve mechanical behavior. Glass Cellulose epoxy hybrid laminate was fabricated with 5%, 7.5% and 10% of cellulose. Coating with 5% Cellulose produces a coating density of 319.08 g/m2 and exhibits the appreciable pseudo ductile tensile stress-strain behavior with a non-linear variation at second part followed by linear variation at initial region. The response of tensile stress had shown 27% improvement in tensile modulus (330MPa) as compared to neat glass epoxy laminate with 0.04% of pseudo ductile strain. Further, flexural strength and inter-laminar shear strength of each specimen configuration were calculated and found good improvement in flexural strength with cellulose coated samples as compared to Glass-Epoxy laminate.

  2. Flame-Sprayed Copper Alloy Coating for Underwater Service: Corrosion Consideration

    DTIC Science & Technology

    1985-09-01

    34 offshore struc- ture in the Gulf of Mexico demonstrates the typical procedural steps. The coating of a casing pipe is treated as follows: The casing ... pipe is grit blasted; coated with a moisture barrier epoxy; Copperlok bond coat is applied; after curing, the bond coat is abraded and washed. Copper

  3. Method of making thermally removable epoxies

    DOEpatents

    Loy, Douglas A.; Wheeler, David R.; Russick, Edward M.; McElhanon, James R.; Saunders, Randall S.

    2002-01-01

    A method of making a thermally-removable epoxy by mixing a bis(maleimide) compound to a monomeric furan compound containing an oxirane group to form a di-epoxy mixture and then adding a curing agent at temperatures from approximately room temperature to less than approximately 90.degree. C. to form a thermally-removable epoxy. The thermally-removable epoxy can be easily removed within approximately an hour by heating to temperatures greater than approximately 90.degree. C. in a polar solvent. The epoxy material can be used in protecting electronic components that may require subsequent removal of the solid material for component repair, modification or quality control.

  4. Epoxy Grout With Silica Thickener

    NASA Technical Reports Server (NTRS)

    Mcclung, C. E.

    1984-01-01

    Grout cures quickly, even in presence of hydraulic oil. Grout is mixture of aggregate particles, finely-divided silica, epoxy resin, and triethylenetetramine curing agent, with mixture containing about 85 percent silica and aggregate particle sand 15 percent resin and curing agent. Silica is thickening agent and keeps grout from sagging.

  5. Epoxy Grout With Silica Thickener

    NASA Technical Reports Server (NTRS)

    Mcclung, C. E.

    1984-01-01

    Grout cures quickly, even in presence of hydraulic oil. Grout is mixture of aggregate particles, finely-divided silica, epoxy resin, and triethylenetetramine curing agent, with mixture containing about 85 percent silica and aggregate particle sand 15 percent resin and curing agent. Silica is thickening agent and keeps grout from sagging.

  6. Fire-retardant epoxy polymers

    NASA Technical Reports Server (NTRS)

    Akawie, R. I.; Bilow, N.; Giants, T. W.

    1978-01-01

    Phosphorus atoms in molecular structure of epoxies make them fire-retardant without degrading their adhesive strength. Moreover, polymers are transparent, unlike compounds that contain arsenic or other inorganics. They have been used to bond polyvinylfluoride and polyether sulfone films onto polyimide glass laminates.

  7. Fire-Retardant Epoxy Adhesives

    NASA Technical Reports Server (NTRS)

    Bilow, N.; Giants, T. W.

    1982-01-01

    Phosphorus-containing epoxy is fire-retardant and translucent. Intended as adhesive for laminated plastic sheets, new material bonds well to titanium dioxide-filled plastic film, which ordinarily shows little surface interaction with adhesives. Fire retardancy has been demonstrated, and smoke density is low enough to avoid smoke obscuration.

  8. Fire-retardant epoxy polymers

    NASA Technical Reports Server (NTRS)

    Akawie, R. I.; Bilow, N.; Giants, T. W.

    1978-01-01

    Phosphorus atoms in molecular structure of epoxies make them fire-retardant without degrading their adhesive strength. Moreover, polymers are transparent, unlike compounds that contain arsenic or other inorganics. They have been used to bond polyvinylfluoride and polyether sulfone films onto polyimide glass laminates.

  9. Laser-based coatings removal

    SciTech Connect

    Freiwald, J.G.; Freiwald, D.A.

    1995-10-01

    Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D&D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building. This report describes the use of pulse-repetetion laser systems for the removal of paints and coatings.

  10. Allergic contact dermatitis from a nonbisphenol A epoxy in a graphite fiber reinforced epoxy laminate.

    PubMed

    Mathias, C G

    1987-09-01

    An employee of the Composites Division of an aircraft engine manufacturing firm developed dermatitis associated with the handling of a graphite fiber reinforced epoxy laminate (epoxy prepreg). Patch test investigation demonstrated that the responsible causal agent was the nonbisphenol A epoxy binder, 4-glycidyloxy-N, N-diglycidylaniline. A patch test with bisphenol A epoxy from a standard patch test screening series was negative. Subsequent interviews with employees of the Composites Division suggested that a relative lack of awareness of the cutaneous hazards of fiber reinforced epoxy laminates, compared with liquid epoxy resin systems, may be an important risk factor for allergic sensitization to these composite materials.

  11. ETV Program Report: Coatings for Wastewater Collection ...

    EPA Pesticide Factsheets

    The Standard Cement Materials, Inc. Standard Epoxy Coating 4553™ (SEC 4553) epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Material and Technology (CIGMAT) Laboratory at the University of Houston. Testing was conducted over a period of six months to evaluate the coating’s (1) chemical resistance and (2) bonding strength for infrastructure applications. For chemical resistance, coated concrete and clay bricks with holidays (holes created in the coating) were used to evaluate the chemical resistance of the coating/substrate bond under a corrosive environment. Twenty coated concrete (dry and wet) and 20 coated clay brick (dry and wet) specimens were exposed to DI water and sulfuric acid solution (pH=1), and the specimens were visually inspected and weight changes measured. Evaluation of the coating-to-substrate bonding strength was determined using two modified ASTM test methods – one to determine bond strength of the coating with two specimens sandwiched together using the coating, and the second to determine the bond strength by applying a tensile load to the coating applied to specimens of each substrate. Forty-eight bonding tests were performed over the six month evaluation. The tests resulted in the following conclusions about Standard Cement’s SEC 4553 coating: • After the six-month chemi

  12. ETV Program Report: Coatings for Wastewater Collection ...

    EPA Pesticide Factsheets

    The Standard Cement Materials, Inc. Standard Epoxy Coating 4553™ (SEC 4553) epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Material and Technology (CIGMAT) Laboratory at the University of Houston. Testing was conducted over a period of six months to evaluate the coating’s (1) chemical resistance and (2) bonding strength for infrastructure applications. For chemical resistance, coated concrete and clay bricks with holidays (holes created in the coating) were used to evaluate the chemical resistance of the coating/substrate bond under a corrosive environment. Twenty coated concrete (dry and wet) and 20 coated clay brick (dry and wet) specimens were exposed to DI water and sulfuric acid solution (pH=1), and the specimens were visually inspected and weight changes measured. Evaluation of the coating-to-substrate bonding strength was determined using two modified ASTM test methods – one to determine bond strength of the coating with two specimens sandwiched together using the coating, and the second to determine the bond strength by applying a tensile load to the coating applied to specimens of each substrate. Forty-eight bonding tests were performed over the six month evaluation. The tests resulted in the following conclusions about Standard Cement’s SEC 4553 coating: • After the six-month chemi

  13. Evaluation of adhesives for adhering carbon/epoxy composites to various metallic substrates

    SciTech Connect

    Bonk, R.B.; Osterndorf, J.F.; Ambrosio, A.M.; Pettenger, B.L.

    1996-12-31

    The strength properties of composite matrix resins and adhesive are dependent on time, temperature, environment, and stress factors. All of these conditions combine to influence the properties of adhesives and composites in ways that are not yet fully known or quantifiable. Therefore, it is important to know the service conditions that structural adhesive bonded composite joints will encounter prior to fielding. This paper details an evaluation of five epoxy adhesives used to adhere a carbon/epoxy composite to 7075-T6 aluminum, 4340 steel and aluminum coated steel. Test results indicate that certain paste adhesives are capable of better lap-shear and peel performance than film adhesives, especially at elevated temperatures.

  14. Evaluation of Nanomaterial Approaches to Damping in Epoxy Resin and Carbon Fiber/Epoxy Composite Structures by Dynamic Mechanical Analysis

    NASA Technical Reports Server (NTRS)

    Miller, G.; Heimann, Paula J.; Scheiman, Daniel A.; Duffy, Kirsten P.; Johnston, J. Chris; Roberts, Gary D.

    2013-01-01

    Vibration mitigation in composite structures has been demonstrated through widely varying methods which include both active and passive damping. Recently, nanomaterials have been investigated as a viable approach to composite vibration damping due to the large surface available to generate energy dissipation through friction. This work evaluates the influence of dispersed nanoparticles on the damping ratio of an epoxy matrix. Limited benefit was observed through dispersion methods, however nanoparticle application as a coating resulting in up to a three-fold increase in damping.

  15. Effectively Exerting the Reinforcement of Dopamine Reduced Graphene Oxide on Epoxy-Based Composites via Strengthened Interfacial Bonding.

    PubMed

    Li, Wenbin; Shang, Tinghua; Yang, Wengang; Yang, Huichuan; Lin, Song; Jia, Xiaolong; Cai, Qing; Yang, Xiaoping

    2016-05-25

    The effects of dopamine reduced graphene oxide (pDop-rGO) on the curing activity and mechanical properties of epoxy-based composites were evaluated. Taking advantage of self-polymerization of mussel-inspired dopamine, pDop-rGO was prepared through simultaneous functionalization and reduction of graphene oxide (GO) via polydopamine coating. Benefiting from the universal binding ability of polydopamine, good dispersion of pDop-rGO in epoxy matrix was able to be achieved as the content of pDop-rGO being below 0.2 wt %. Curing kinetics of epoxy composites with pDop-rGO were systematically studied by nonisothermal differential scanning calorimetry (DSC). Compared to the systems of neat epoxy or epoxy composites containing GO, epoxy composites loaded with pDop-rGO showed lower activation energy (Eα) over the range of cure (α). It revealed that the amino-bearing pDop-rGO was able to react with epoxy matrix and enhance the curing reactions as an amine-type curing agent. The nature of the interactions at GO-epoxy interface was further evaluated by Raman spectroscopy, confirming the occurrence of chemical bonding. The strengthened interfacial adhesion between pDop-rGO and epoxy matrix thus enhanced the effective stress transfer in the composites. Accordingly, the tensile and flexural properties of EP/pDop-rGO composites were enhanced due to both the well dispersion and strong interfacial bonding of pDop-rGO in epoxy matrix.

  16. Space environmental effects on LDEF composites: Leading graphite/epoxy panel, selected trailing edge specimens

    NASA Technical Reports Server (NTRS)

    Dursch, Harry; George, Pete; Hill, Sylvester

    1992-01-01

    The composite electronics-module cover for the leading edge (row D9) experiment M0003-8 was fabricated from T300 graphite/934 epoxy unidirectional prepreg tape in a multi-oriented layup. This panel contained thermal control coatings in three of the four quadrants with the fourth quadrant left uncoated as a control. The composite experienced different thermal cycling extremes in each quadrant due to the differing optical properties of the coatings. Results will be presented on microcracking and other Low Earth Orbital (LEO) effects on the coated panel substrate.

  17. UNDERWATER COATINGS FOR CONTAMINATION CONTROL

    SciTech Connect

    Julia L. Tripp; Kip Archibald; Ann Marie Phillips; Joseph Campbell

    2004-02-01

    The Idaho National Laboratory (INL) deactivated several aging nuclear fuel storage basins. Planners for this effort were greatly concerned that radioactive contamination present on the basin walls could become airborne as the sides of the basins became exposed during deactivation and allowed to dry after water removal. One way to control this airborne contamination was to fix the contamination in place while the pool walls were still submerged. There are many underwater coatings available on the market for marine, naval and other applications. A series of tests were run to determine whether the candidate underwater fixatives were easily applied and adhered well to the substrates (pool wall materials) found in INL fuel pools. Lab-scale experiments were conducted by applying fourteen different commercial underwater coatings to four substrate materials representative of the storage basin construction materials, and evaluating their performance. The coupons included bare concrete, epoxy painted concrete, epoxy painted carbon steel, and stainless steel. The evaluation criteria included ease of application, adherence to the four surfaces of interest, no change on water clarity or chemistry, non-hazardous in final applied form and be proven in underwater applications. A proprietary two-part, underwater epoxy owned by S. G. Pinney and Associates was selected from the underwater coatings tested for application to all four pools. Divers scrubbed loose contamination off the basin walls and floors using a ship hull scrubber and vacuumed up the sludge. The divers then applied the coating using a special powered roller with two separate heated hoses that allowed the epoxy to mix at the roller surface was used to eliminate pot time concerns. The walls were successfully coated and water was removed from the pools with no detectable airborne contamination releases.

  18. Imide modified epoxy matrix resins

    NASA Technical Reports Server (NTRS)

    Scola, D. A.

    1982-01-01

    Results of a program designed to develop tough imide modified epoxy (IME) resins cured by bisimide amine (BIA) hardeners are presented. State of the art epoxy resin, MY720, was used. Three aromatic bisimide amines and one aromatic aliphatic BIA were evaluated. BIA's derived from 6F anhydride (3,3 prime 4,4 prime-(hexafluoro isopropyl idene) bis (phthalic anhydride) and diamines, 3,3 prime-diam nodiphenyl sulfone (3,3 prime-DDS), 4,4 prime-diamino diphenyl sulfone (4,4 prime-DDS), 1.12-dodecane diamine (1,12-DDA) were used. BIA's were abbreviated 6F-3,3 prime-DDS, 6F-4,4 prime-DDS, 6F-3,3 prime-DDS-4,4 prime DDS, and 6F-3,3 prime-DDS-1,12-DDA corresponding to 6F anhydride and diamines mentioned. Epoxy resin and BIA's (MY720/6F-3,3 prime-DDS, MY720/6F-3,3 prime-DDS-4,4 prime-DDS, MY720/6F-3,3 prime-DDS-1,12-DDA and a 50:50 mixture of a BIA and parent diamine, MY720/6F-3,3 prime-DDS/3,3 prime-DDS, MY720/6F-3,3 prime-DDS-4,4 prime-DDS/3,3 prime-DDS, MY720/6F-3,3 prime-DDS-1,12-DDA/3,3 prime-DDS were studied to determine effect of structure and composition. Effect of the addition of two commercial epoxies, glyamine 200 and glyamine 100 on the properties of several formulations was evaluated. Bisimide amine cured epoxies were designated IME's (imide modified epoxy). Physical, thermal and mechanical properties of these resins were determined. Moisture absorption in boiling water exhibited by several of the IME's was considerably lower than the state of the art epoxies (from 3.2% for the control and state of the art to 2.0 wt% moisture absorption). Char yields are increased from 20% for control and state of the art epoxies to 40% for IME resins. Relative toughness characteristics of IME resins were measured by 10 deg off axis tensile tests of Celion 6000/IME composites. Results show that IME's containing 6F-3,3 prime-DDS or 6F-3,3 prime-DDS-1,12-DDA improved the "toughness" characteristics of composites by about 35% (tensile strength), about 35% (intralaminar shear

  19. Evaluation of experimental epoxy monomers

    NASA Technical Reports Server (NTRS)

    Hodges, W. T.; St.clair, T. L.; Pratt, J. R.; Ficklin, R.

    1985-01-01

    Future generation aircraft need higher performance polymer matrices to fully achieve the weight savings possible with composite materials. New resins are being formulated in an effort to understand basic polymer behavior and to develop improved resins. Some polymer/curing agent combinations that could be useful are difficult to process. In the area of epoxies, a major problem is that some components have physical properties which make them difficult to utilize as matrix resins. A previous study showed that the use of ultrasonic energy can be advantageous in the mixing of curing agents into a standard epoxy resin, such as MY 720 (Ciba-Geigy designation). This work is expanded to include three novel epoxides.

  20. EPOXI Trajectory and Maneuver Analyses

    NASA Technical Reports Server (NTRS)

    Chung, Min-Kun J.; Bhaskaran, Shyamkumar; Chesley, Steven R.; Halsell, C. Allen; Helfrich, Clifford E.; Jefferson, David C.; McElrath, Timothy P.; Rush, Brian P.; Wang, Tseng-Chan M.; Yen, Chen-wan L.

    2011-01-01

    The EPOXI mission is a NASA Discovery Mission of Opportunity combining two separate investigations: Extrasolar Planet Observation and Characterization (EPOCh) and Deep Impact eXtended Investigation (DIXI). Both investigations reused the DI instruments and spacecraft that successfully flew by the comet Tempel-1 (4 July 2005). For EPOCh, the goal was to find exoplanets with the high resolution imager, while for DIXI it was to fly by the comet Hartley 2 (4 Nov 2010). This paper documents the navigation experience of the earlier ma-neuver analyses critical for the EPOXI mission including statistical ?V analyses and other useful analyses in designing maneuvers. It also recounts the trajectory design leading up to the final reference trajectory to Hartley 2.

  1. Epoxy Resins in Electron Microscopy

    PubMed Central

    Finck, Henry

    1960-01-01

    A method of embedding biological specimens in araldite 502 (Ciba) has been developed for materials available in the United States. Araldite-embedded tissues are suitable for electron microscopy, but the cutting qualities of the resin necessitates more than routine attention during microtomy. The rather high viscosity of araldite 502 also seems to be an unnecessary handicap. The less viscous epoxy epon 812 (Shell) produces specimens with improved cutting qualities, and has several features—low shrinkage and absence of specimen damage during cure, minimal compression of sections, relative absence of electron beam-induced section damage, etc.—which recommends it as a routine embedding material. The hardness of the cured resin can be easily adjusted by several methods to suit the materials embedded in it. Several problems and advantages of working with sections of epoxy resins are also discussed. PMID:13822825

  2. Flammability of Epoxy Resins Containing Phosphorus

    NASA Technical Reports Server (NTRS)

    Hergenrother, P. M.; Thompson, C. M.; Smith, J. G.; Connell, J. W.; Hinkley, J. A.

    2005-01-01

    As part of a program to develop fire-resistant exterior composite structures for future subsonic commercial and general aviation aircraft, flame-retardant epoxy resins are under investigation. Epoxies and their curing agents (aromatic diamines) containing phosphorus were synthesized and used to prepare epoxy formulations. Phosphorus was incorporated within the backbone of the epoxy resin and not used as an additive. The resulting cured neat epoxy formulations were characterized by thermogravimetric analysis, propane torch test, elemental analysis, microscale combustion calorimetry, and fire calorimetry. Several formulations showed excellent flame retardation with phosphorous contents as low as 1.5% by weight. The fracture toughness and compressive strength of several cured formulations showed no detrimental effect due to phosphorus content. The chemistry and properties of these new epoxy formulations are discussed.

  3. Epoxy-Resin Cable Terminations

    DTIC Science & Technology

    1989-02-03

    of epoxy- resin terminations , or end -fittings, to small diameter cables. Test samples were made using steel, titanium, and amorphous metal cable...15 vi NSWC TR 88-400 CHAITER 1 INTROIDUCTION The general function of end fittings, also referred to as terminations , is to allow the attachment of...instructions require that the termination body (henceforth referred to as’body’) be slipped over the end of the cable which is then unlaid and cleaned

  4. High char imide-modified epoxy matrix resins. [for graphite-epoxy composites

    NASA Technical Reports Server (NTRS)

    Serafini, T. T.; Delvigs, P.; Vannucci, R. D.

    1979-01-01

    The synthesis of a class of bis(imide-amine) curing agents for epoxy matrix resins is discussed. Glass transition temperatures and char yield data of an epoxy cured with various bis(imide-amines) are presented. The room temperature and 350 F mechanical properties, and char yields of unidirectional graphite fiber laminates prepared with conventional epoxy and imide-modified epoxy resins are presented.

  5. Thermal-mechanical properties of epoxy-impregnated Bi-2212/Ag composite

    DOE PAGES

    Li, Pei; Wang, Yang; Fermi National Accelerator Lab.; ...

    2014-11-26

    In this study, knowledge of the thermal-mechanical properties of epoxy/superconductor/insulation composite is important for designing, fabricating, and operating epoxy impregnated high field superconducting magnets near their ultimate potentials. We report measurements of the modulus of elasticity, Poisson's ratio, and the coefficient of thermal contraction of epoxy-impregnated composite made from the state-of-the-art powder-in-tube multifilamentary Ag/Bi2Sr2CaCu2Ox round wire at room temperature and cryogenic temperatures. Stress-strain curves of samples made from single-strand and Rutherford cables were tested under both monotonic and cyclic compressive loads, with single strands insulated using a thin TiO2 insulation coating and the Rutherford cable insulated with a braided ceramicmore » sleeve.« less

  6. Thermal-mechanical properties of epoxy-impregnated Bi-2212/Ag composite

    SciTech Connect

    Li, Pei; Wang, Yang; Godeke, Arno; Ye, Liyang; Flanagan, Gene; Shen, Tengming

    2014-11-26

    In this study, knowledge of the thermal-mechanical properties of epoxy/superconductor/insulation composite is important for designing, fabricating, and operating epoxy impregnated high field superconducting magnets near their ultimate potentials. We report measurements of the modulus of elasticity, Poisson's ratio, and the coefficient of thermal contraction of epoxy-impregnated composite made from the state-of-the-art powder-in-tube multifilamentary Ag/Bi2Sr2CaCu2Ox round wire at room temperature and cryogenic temperatures. Stress-strain curves of samples made from single-strand and Rutherford cables were tested under both monotonic and cyclic compressive loads, with single strands insulated using a thin TiO2 insulation coating and the Rutherford cable insulated with a braided ceramic sleeve.

  7. Multiscale carbon nanotube-carbon fiber reinforcement for advanced epoxy composites.

    PubMed

    Bekyarova, E; Thostenson, E T; Yu, A; Kim, H; Gao, J; Tang, J; Hahn, H T; Chou, T-W; Itkis, M E; Haddon, R C

    2007-03-27

    We report an approach to the development of advanced structural composites based on engineered multiscale carbon nanotube-carbon fiber reinforcement. Electrophoresis was utilized for the selective deposition of multi- and single-walled carbon nanotubes (CNTs) on woven carbon fabric. The CNT-coated carbon fabric panels were subsequently infiltrated with epoxy resin using vacuum-assisted resin transfer molding (VARTM) to fabricate multiscale hybrid composites in which the nanotubes were completely integrated into the fiber bundles and reinforced the matrix-rich regions. The carbon nanotube/carbon fabric/epoxy composites showed approximately 30% enhancement of the interlaminar shear strength as compared to that of carbon fiber/epoxy composites without carbon nanotubes and demonstrate significantly improved out-of-plane electrical conductivity.

  8. Synthesis, characterization and cure kinetics of polyaniline modified MMT clay/epoxy nanocomposites

    NASA Astrophysics Data System (ADS)

    Aykanat, Aydin

    This research work focuses on the synthesis characterization and processing of conducting polymer coated both carbon fiber and montmorillonite clay based nanoparticles to improve the mechanical, thermal, and adhesive properties of epoxy based micro and nano composites. The entire research work mainly consists of two parts. In the first part, homogeneous and uniform coatings of polyaniline were successfully deposited onto carbon fibers by aqueous electrodeposition technique using p-toluene sulfonic acid as the electrolyte. Electrochemical deposition of aniline was carried out by cyclic voltammetry in the potential range of -0.2 V to 1.0 V vs. SCE. The electrochemical deposition parameters such as the number of cycles, scan rate (SR), initial monomer ([M]) and electrolyte concentration ([E]) were systematically varied. The amount of composite coatings on carbon fibers was dependant on the electrochemical deposition parameters. From the weight gain analysis, rate of the reactions (Rp) were calculated. As the aniline concentration was increased up to 0.35 M and electrolyte concentration up to 0.5 M, the deposition rate also increased, whereas an increase in scan rate decreased the deposition rate. The kinetic analysis showed that the rate equation for the p-toluene sulfonic acid system is R p ∝ SR-1.25 [M]0.73 [E]0.95 . IR spectra also show an increase in the deposition of polyaniline coatings on carbon fibers with a decrease in the scan rate and an increase in both monomer and electrolyte concentration. The ratio of two oxidation states of polyaniline namely emeraldine and pernigraniline obtained during electrodeposition can be varied by changing the electrochemical deposition parameters. SEM results show that carbon fiber surface was uniformly coated with polyaniline resulting a dense, rough and reactive surface that increases the compatibility and wettability of carbon fibers. The effect of PANi coated carbon fibers on the curing behavior of diglycidyl ether of

  9. Lightweight Forms for Epoxy/Aramid Ducts

    NASA Technical Reports Server (NTRS)

    Mix, E. W.; Anderson, A. N.; Bedford, Donald L., Sr.

    1986-01-01

    Aluminum mandrels easy to remove. Lightweight aluminum mandrel for shaping epoxy/aramid ducts simplifies and speeds production. In new process, glass-reinforced epoxy/aramid cloth wrapped on aluminum mandrel. Stainless-steel flanges and other hardware fitted on duct and held by simple tooling. Entire assembly placed in oven to cure epoxy. After curing, assembly placed in alkaline bath dissolves aluminum mandrel in about 4 hours. Epoxy/aramid shell ready for use as duct. Aluminum mandrel used to make ducts of various inside diameters up to 6 in. Standard aluminum forms used. Conventional tube-bending equipment produces requisite curves in mandrels.

  10. Development of a special purpose spacecraft interior coating. Phase 2. [fire resistant fluoropolymer coating

    NASA Technical Reports Server (NTRS)

    Bartoszek, E. J.; Christofas, A.; Nannelli, P.

    1977-01-01

    Numerous acrylic and epoxy modifiers for the fluorocarbon latex resin base were investigated. Optimum coatings were developed by modifying the fluorocarbon latex with an epoxy acrylic resin system. In addition, a number of other formulations, containing hard acrylics as modifiers, displayed attractive properties and potential for further improvements. The preferred formulations dried to touch in about one hour and were fully dried in about twenty four hours under normal room temperature and humidity conditions. In addition to physical and mechanical properties either comparable or superior to those of commercial solvent base polyurethane or polyester coatings, the preferred compositions meet the flammability and offgassing requirements specified by NASA.

  11. Coating Reduces Ice Adhesion

    NASA Technical Reports Server (NTRS)

    Smith, Trent; Prince, Michael; DwWeese, Charles; Curtis, Leslie

    2008-01-01

    The Shuttle Ice Liberation Coating (SILC) has been developed to reduce the adhesion of ice to surfaces on the space shuttle. SILC, when coated on a surface (foam, metal, epoxy primer, polymer surfaces), will reduce the adhesion of ice by as much as 90 percent as compared to the corresponding uncoated surface. This innovation is a durable coating that can withstand several cycles of ice growth and removal without loss of anti-adhesion properties. SILC is made of a binder composed of varying weight percents of siloxane(s), ethyl alcohol, ethyl sulfate, isopropyl alcohol, and of fine-particle polytetrafluoroethylene (PTFE). The combination of these components produces a coating with significantly improved weathering characteristics over the siloxane system alone. In some cases, the coating will delay ice formation and can reduce the amount of ice formed. SILC is not an ice prevention coating, but the very high water contact angle (greater than 140 ) causes water to readily run off the surface. This coating was designed for use at temperatures near -170 F (-112 C). Ice adhesion tests performed at temperatures from -170 to 20 F (-112 to -7 C) show that SILC is a very effective ice release coating. SILC can be left as applied (opaque) or buffed off until the surface appears clear. Energy dispersive spectroscopy (EDS) and x-ray photoelectron spectroscopy (XPS) data show that the coating is still present after buffing to transparency. This means SILC can be used to prevent ice adhesion even when coating windows or other objects, or items that require transmission of optical light. Car windshields are kept cleaner and SILC effectively mitigates rain and snow under driving conditions.

  12. Impact of structure and functionality of core polyol in highly functional biobased epoxy resins.

    PubMed

    Pan, Xiao; Webster, Dean C

    2011-09-01

    Highly functional biobased epoxy resins were prepared using dipentaerythritol (DPE), tripentaerythritol (TPE), and sucrose as core polyols that were substituted with epoxidized soybean oil fatty acids, and the impact of structure and functionality of the core polyol on the properties of the macromolecular resins and their epoxy-anhydride thermosets was explored. The chemical structures, functional groups, molecular weights, and compositions of epoxies were characterized using nuclear magnetic resonance (NMR) spectroscopy, Fourier-transform infrared (FTIR) spectroscopy, gel permeation chromatography (GPC), and matrix-assisted laser desorption/ionization time-of-flight mass spectrometry (MALDI MS). The epoxies were also studied for their bulk viscosity, intrinsic viscosity, and density. Crosslinked with dodecenyl succinic anhydride (DDSA), epoxy-anhydride thermosets were evaluated using differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), tensile tests, and tests of coating properties. Epoxidized soybean oil (ESO) was used as a control. Overall, the sucrose-based thermosets exhibited the highest moduli, having the most rigid and ductile performance while maintaining the highest biobased content. DPE/TPE-based thermosets showed modestly better thermosetting performance than the control ESO thermoset.

  13. Corrosion resistant coatings from conducting polymers

    SciTech Connect

    Wrobleski, D.A.; Benicewicz, B.C.; Thompson, K.G.; Bryan, C.J.

    1993-12-01

    Cr-based corrosion resistant undercoatings will have to be replaced because of environmental and health concerns. A coating system of a conducting polyaniline primer layer topcoated with epoxy or polyurethane, is being evaluated for corrosion resistance on mild steel in 0.1 M HCl or in a marine setting. Results of both laboratory and Beach Site testing indicate that this coating is very effective; even when the coatings are scratched to expose bare metal, the coated samples show very little signs of corrosion in the exposed area. 3 figs, 6 refs.

  14. Polymeric coupling agents for enhancing the adhesion of epoxy to steel

    NASA Astrophysics Data System (ADS)

    Vaideeswaran, Karthik

    The work described in this dissertation involves the conceptualization, design, development and testing of new polymers for their efficiency as coupling agents to enhance the bonding of steel to epoxy. Two novel series of polymeric coupling agents have been tested viz., a quinone-amine polyurethane (QAP) series and a beta-diketone functionalized polymer (BFP) series. Several QAP and BFP polymers were synthesized and studied. These polymers were characterized using Infrared spectroscopy, thermal analyses (Thermogravimetric Analysis, Differential Scanning Calorimetry) and Gel Permeation Chromatography. The surfaces of QAP and BFP polymeric coupling agent treated steel coupons were analyzed using Infrared Reflection Spectroscopy, Scanning Electron Microscopy and X-ray Photoelectron Spectroscopy. These tests gave indications that the QAPs and BFPs interact with the steel surface chemically. The QAPs and BFPs were found to be very effective coupling agents for the steel-epoxy system. The coupling agent treated epoxy-steel torsional joints were tested (in dry and wet environments) in shear. The QAPs were compared with commercial silanes and demonstrated a 10-15% better strength retention and hot water durability. The QAP treated and epoxy resin topcoated steel coupons demonstrated excellent corrosion resistance when tested in a lab-scale salt-spray chamber. The process conditions (in the coupling agent based polymer coating process for steel described in this dissertation) are mild and process control is relatively simple. This organic coating process is more environmentally friendly than other conventionally used toxic processes for steel like Chrome Etching.

  15. Continuous Sputter Deposition Coating of Long Monofilaments

    DTIC Science & Technology

    2014-04-01

    terminal. A length of fishing line, microtubing, or polylactic acid (PLA) coated with copper could be left to cure within an epoxy, and upon removal...inductance, capacitance, resistance min minute MSD magnetron sputter deposition PLA polylactic acid RPM revolutions per minute R resistance (units

  16. Intumescent coatings containing 4,4'-dinitrosulfanilide

    NASA Technical Reports Server (NTRS)

    Sawko, P. M.; Riccitiello, S. R. (Inventor)

    1977-01-01

    A coating which is stable to the environment and to exposure to water, and which intumesces at a favorable temperature was developed. The composition comprises a mixture of 4, 4 prime dinitrousulfanilide as the intumescent agent in a polymer binder mixture of a chlorinated polyolefin, a bisphenol A epoxy resin, and a rubber-like amine hardener.

  17. A strategy for prediction of the elastic properties of epoxy-cellulose nanocrystal-reinforced fiber networks

    Treesearch

    Johnathan E. Goodsell; Robert J. Moon; Alionso Huizar; R. Byron Pipes

    2014-01-01

    The reinforcement potential of cellulose nanocrystal (CNC) additions on an idealized 2-dirmensional (2-D) fiber network structure consisting of micron sized fiber elements was investigated. The reinforcement mechanism considered in this study was through the stiffening of the micron sized fiber elements via a CNC-epoxy coating. A hierarchical analytical modeling...

  18. Comparative properties of optically clear epoxy encapsulants

    NASA Astrophysics Data System (ADS)

    Edwards, Maury; Zhou, Yan

    2001-12-01

    Three epoxy systems were evaluated for physical dn optical properties. The three systems chosen for the study were selected on the basis of their optical clarity, color and chemistry. Three distinctly different chemistries were chosen, aromatic epoxy-amine cured. Aromatic epoxy- anhydride cured and cycloaliphatic epoxy-anhydride cured. All three systems remained optically clear and water-white after full cure. The three selected systems were tested for physical properties, adhesion and light transmission properties. Light transmission was measured after thermal and humidity exposure. Adhesion was measured after humidity exposure only. Both of the epoxy-anhydride systems performed well in optical properties but poorer in adhesion as compared to the epoxy-amine system. The aromatic epoxy- amine system discolored badly during thermal exposure at 100 C. Data generated from this work will be used in selecting clear encapsulating materials for photonics applications. No single system offers optimal performance in all areas. The best compromise material is the aromatic epoxy-anhydride system.

  19. Thermoset epoxy polymers from renewable resources

    DOEpatents

    East, Anthony; Jaffe, Michael; Zhang, Yi; Catalani, Luiz H

    2009-11-17

    Novel thermoset epoxy polymers using the bisglycidyl ethers of anhydrosugars, such as isosorbide, isomannide, and isoidide, are disclosed. The bisglycidyl ethers are useful as substitutes for bisphenol A in the manufacture of thermoset epoxy ethers. The anhydrosugars are derived from renewable sources and the bisglycidyl ethers are not xenoestrogenic and the thermoset curing agents are likewise derived form renewable resources.

  20. Curing of Graphite/Epoxy Composites.

    DTIC Science & Technology

    1983-03-01

    365-371 (1973). 21. Pappalardo , L. T., "DSC Evaluation of B-Stage Epoxy-Glass Prepregs For Multilayer Boards," SPE Technical Papers, 20, 13-16 (1974...Kamal, M. R., "Differential Scanning Calorimetry of Epoxy Cure: Isothermal Cure Kinetics," Thermochimica Acta, 14, 41-59 (1976). 24. Pappalardo , L. T

  1. Optical properties of sputtered aluminum on graphite/epoxy composite material

    NASA Technical Reports Server (NTRS)

    Witte, William G., Jr.; Teichman, Louis A.

    1989-01-01

    Solar absorptance, emittance, and coating thickness were measured for a range of coating thicknesses from about 400 A to 2500 A. The coatings were sputtered from an aluminum target onto 1-inch-diameter substrates of T300/5209 graphite/epoxy composite material with two different surface textures. Solar absorptance and emittance values for the specimens with the smooth surface finish were lower than those for the specimens with the rough surface finish. The ratio of solar absorptance to emittance was higher for the smooth specimens, increasing from 2 to 4 over the coating thickness range, than for the rough ones, which had a constant ratio of about 1. The solar absorptance and emittance values were dependent on the thickness of the sputtered coating.

  2. Imide Modified Epoxy Matrix Resin.

    DTIC Science & Technology

    1981-02-01

    the cure cycle. Two approaches were tested to obtain a homogeneous mixture of the curing agent and MY 720 epoxy resin. One involved the use of acetone...before exposure to any of the cure cycles. This was indicated by the solubility test and the IR spectra of the solventless resin mixtures. More evidence...muffle furnace at 800’C. The results of the tests listed in Table 22 show that about all IME systems exhibit good char forming capabilities, with IME-l and

  3. EPOXI at Comet Hartley 2

    NASA Technical Reports Server (NTRS)

    A'Hearn, Michael F.; Belton, Michael J. S.; Delamere, W. Alan; Feaga, Lori M.; Hampton, Donald; Kissel, Jochen; Klaasen, Kenneth P.; McFadden, Jessica M.; Meech, Karen J.; Melosh, H. Jay; Schultz, Peter H.; Sunshine, Jessica M.; Thomas, Peter C.; Veverka, Joseph; Wellnitz, Dennis D.; Yeomans, Donald K.; Besse, Sebastien; Bodewits, Dennis; Bowling, Timothy J.; Carcish, Brian T.; Collins, Steven M.; Farnham, Tony F.; Groussin, Oliver; Hermalyn, Brendan; Kelley, Michael S.

    2011-01-01

    Understanding how comets work, i,e., what drives their activity, is crucial to using comets to study the early solar system. EPOXI flew past comet 103P/Hartley 2, one with an unusually small but very active nucleus. taking both images and spectra. Unlike large, relatively inactive nuclei, this nncleus is outgassing primarily due to CO2, which drags chnnks of ice out of the nnclens. It also shows significant differences in the relative abundance of volatiles from various parts of the nucleus.

  4. Underwater Coatings for Contamination Control

    SciTech Connect

    Julia L. Tripp; Kip Archibald; Ann-Marie Phillips; Joseph Campbell

    2004-02-01

    The Idaho National Engineering and Environmental Laboratory (INEEL) is deactivating several fuel storage basins. Airborne contamination is a concern when the sides of the basins are exposed and allowed to dry during water removal. One way of controlling this airborne contamination is to fix the contamination in place while the pool walls are still submerged. There are many underwater coatings available on the market that are used in marine, naval and other applications. A series of tests were run to determine whether the candidate underwater fixatives are easily applied and adhere well to the substrates (pool wall materials) found in INEEL fuel pools. The four pools considered included 1) Test Area North (TAN-607) with epoxy painted concrete walls; 2) Idaho Nuclear Technology and Engineering Center (INTEC) (CPP-603) with bare concrete walls; 3) Materials Test Reactor (MTR) Canal with stainless steel lined concrete walls; and 4) Power Burst Facility (PBF-620) with stainless steel lined concrete walls on the bottom and epoxy painted carbon steel lined walls on the upper portions. Therefore, the four materials chosen for testing included bare concrete, epoxy painted concrete, epoxy painted carbon steel, and stainless steel. The typical water temperature of the pools varies from 55oF to 80oF dependent on the pool and the season. These tests were done at room temperature. The following criteria were used during this evaluation. The underwater coating must: · Be easy to apply · Adhere well to the four surfaces of interest · Not change or have a negative impact on water chemistry or clarity · Not be hazardous in final applied form · Be proven in other underwater applications. In addition, it is desirable for the coating to have a high pigment or high cross-link density to prevent radiation from penetrating. This paper will detail the testing completed and the test results. A proprietary two-part, underwater epoxy owned by S. G. Pinney and Associates was selected to

  5. Laser-based coatings removal

    SciTech Connect

    Freiwald, J.G.; Freiwald, D.

    1995-12-01

    Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D & D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building.

  6. Imide modified epoxy matrix resins

    NASA Technical Reports Server (NTRS)

    Scola, D. A.

    1984-01-01

    The results of a program designed to develop tough imide modified epoxy resins cured by bisimide amine (BIA) hardeners are described. State-of-the-art epoxides MY720 and DER383 were used, and four bismide amines were evaluated. These were the BIA's derived from the 6F anhydride (4,4'-(hexafluoroisopropylidene) bis(phthalic anhydride) and the diamines 3,3'-diaminodiphynyl sulfone, 4,4'-oxygianiline, 4,4'-methylene dianiline, and 1,12-dodecane diamine. A key intermediate, designated 6F anhydride, is required for the synthesis of the bisimide amines. Reaction parameters to synthesize a precursor to the 6F anhydride (6FHC) in high yields were investigated. The catalyst trifluoromethane sulfonic acid was studied. Although small scale runs yielded the 6FHC in 50 percent yield, efforts to ranslate these results to a larger scale synthesis gave the 6FHC in only 9 percent yield. Results show that the concept of using bisimide amine as curing agents to improve the toughness properties of epoxies is valid.

  7. Analyzing FTIR spectra using high sensitivity compare function of FTIR software for 2-pack epoxy paints

    NASA Astrophysics Data System (ADS)

    Saaid, Farish Irfal; Chan, Chin Han; Ong, Max Chong Hup; Winie, Tan; Harun, Mohamad Kamal

    2015-08-01

    The existing problem of oil and gas companies faced for on-site jobs of polymeric coatings on steel pipelines is that the quality of polymeric coatings varies from job to job for the same product brand from the same supplier or paint manufacturer. This can be due to the inherent problem of the reformulation of polymeric coatings or in other words adulterated polymeric coatings are supplied, where the quality of the coatings deviates from the submitted specifications for prequalification and tender purpose. Major oil and gas companies in Malaysia are calling for Coating Fingerprinting Certificate for the supply of polymeric coatings from local paint manufactures as quality assurance requirement of the coatings supplied. This will reduce the possibility of failures of the polymeric coatings, which lead to the corrosion of steel pipelines resulting in leakage of crude oil and gas to the environment. In this case, Fourier-transform infrared (FTIR) is a simple and reliable tool for coating fingerprinting. In this study, we conclude that, revelation of possible components of the 2-pack epoxy paints by carrying out extensive FTIR libraries search on FTIR spectra seems to be extremely challenging. Estimation of correlation of the sample spectrum to that of the reference spectrum using Compare function from one FTIR manufacturer, even the FTIR spectra are collected by different FTIR spectrometers from different FTIR manufacturers, can be made. The results of the correlation are reproducible.

  8. Manufacturing of REBCO coils strongly bonded to cooling members with epoxy resin aimed at its application to Maglev

    NASA Astrophysics Data System (ADS)

    Mizuno, Katsutoshi; Ogata, Masafumi; Hasegawa, Hitoshi

    2014-11-01

    The REBCO coated conductor has been attracted attention because of its high current density in the presence of high magnetic field. If the coated conductor is applied to Maglev, the operational temperature of the on-board magnets will be over 40 K and energy consumption of cryocoolers will be reduced. That high operational temperature also means the absence of liquid helium. Therefore, reliable thermal coupling is desirable for cooling the coils. We propose an epoxy impregnated REBCO coil co-wound with PTFE tape. While the PTFE tape prevents the performance degradation of the coil, the epoxy resin bonds the coil to cooling members. We carried out three experiments to confirm that the coil structure which we propose has robust thermal coupling without the degradation. First, thermal resistances of paraffin and epoxy were measured varying the temperature from room temperature to 10 K. The measurement result indicates that paraffin has a risk of losing thermal coupling during cooling down. In another experiment, PTFE (polytetrafluoroethylene) tape insulator prevented performance degradation of a small epoxy impregnated REBCO coil, while another REBCO coil with polyimide tape showed clear performance degradation. Finally, we produced a racetrack REBCO coil with the same outer dimension as a Maglev on-board magnet coil. Although the racetrack coil was installed in a GFRP coil case and tightly bonded to the case by epoxy impregnation, any performance degradation was not observed.

  9. Epoxy and Silicone Optical Nanocomposites Filled with Grafted Nanoparticles

    NASA Astrophysics Data System (ADS)

    Tao, Peng

    , the grafted PGMA brushes effectively screen the van der Waals attraction between the particles, and homogenous nanoparticle dispersions of grafted nanoparticles were obtained. Transparent high refractive index TiO2/epoxy thin film and bulk nancomposites were obtained by dispersing PGMA brushes-grafted TiO2 nanoparticles into a commercial epoxy matrix. The refractive index of the nanocomposites showed a linear dependence on the volume fraction of TiO2 nanoparticles and the optical transparency could be generally described by the Rayleigh scattering model. This powerful dispersing technique was further employed to make visibly transparent, UV/IR blocking ITO/epoxy nanocomposites which can be easily applied onto glass and plastic substrates as energy saving optical coating materials. To produce transparent silicone nanocomposites, we directly coupled phosphate-terminated PDMS chains onto the optical nanoparticle surface. It was observed that the mono-modal PDMS-grafted particles usually formed agglomerates within silicone matrices, whereas the bimodal PDMS-grafted particles were able to be individually dispersed even within high molecular weight matrices. Transparent high refractive index bulk TiO2/silicone nanocomposites were successfully prepared by filling with bimodal PDMS-grafted TiO2 nanoparticles. Furthermore, we used the PDMS-grafted TiO2/silicone nanocomposite as a model system to create a methodology to predict and control the dispersion behavior of grafted nanoparticles. The good agreement between experimental observation of dispersion of mono-modal and bimodal grafted particles and theoretical prediction would better guide future experiments and lead to predictability in polymer composite design. Finally, the bimodal grafted chain design was implemented in the preparation of transparent and luminescent CdSe/silicone nanocomposites with potential application as non-scattering light conversion materials for LEDs. The homogeneous dispersion of bimodal PDMS

  10. Recognition of epoxy with phage displayed peptides.

    PubMed

    Swaminathan, Swathi; Cui, Yue

    2013-07-01

    The development of a general approach for non-destructive chemical and biological functionalization of epoxy could expand opportunities for both fundamental studies and creating various device platforms. Epoxy shows unique electrical, mechanical, chemical and biological compatibility and has been widely used for fabricating a variety of devices. Phage display has emerged as a powerful method for selecting peptides that possess enhanced selectivity and binding affinity toward a variety of targets. In this letter, we demonstrate for the first time a powerful yet benign approach for identifying binding motifs to epoxy via comprehensively screened phage displayed peptides. Our results show that the epoxy can be selectively recognized with peptide-displaying phages. Further, along with the development of epoxy-based microstructures; recognition of the epoxy with phage displayed peptides can be specifically localized in these microstructures. We anticipate that these results could open up exciting opportunities in the use of peptide-recognized epoxy in fundamental biochemical recognition studies, as well as in applications ranging from analytical devices, hybrid materials, surface and interface, to cell biology.

  11. Mechanical behaviors of hyberbranched epoxy toughened bisphenol F epoxy resin for cryogenic applications

    NASA Astrophysics Data System (ADS)

    Li, Jingwen; Wu, Zhixiong; Huang, Chuanjun; Huang, Rongjin; Li, Laifeng

    2014-01-01

    Epoxy resins have been widely employed in cryogenic engineering fields. In this work, bisphenol F epoxy resin was modified by an aromatic polyester hyperbranched epoxy resin (HTDE-2). Mechanical behaviors of the modified epoxy resins in terms of tensile properties and impact property were studied at both room and cryogenic temperatures. Moreover, the toughening mechanism was discussed by fracture surface morphology analysis. The results demonstrated that, the mechanical properties of composites initially increased until reaches the maximum value with increasing the mass content of the HTDE-2, and then decreased at both room temperature (RT) and 77K. Especially, the impact strength at 77 K was improved 40.7% compared with the pure epoxy matrix when 10 wt% HTDE-2 was introduced. The findings suggest that the HTDE-2 will be an effective toughener for the brittle bisphenol F epoxy resin for cryogenic applications.

  12. Comparative study regarding friction coefficient for three epoxy resins

    NASA Astrophysics Data System (ADS)

    Mihu, G.; Mihalache, I.; Graur, I.; Ungureanu, C.; Bria, V.

    2017-02-01

    Three commercial epoxy diglycidylether of bisphenol-A (DGEBA) were used in this study namely Epiphen RE4020-DE 4020 (Bostik), Epoxy Resin C (R&G Gmbh Waldenbuch), and Epoxy Resin HT-2 (R&G Gmbh Waldenbuch). Epoxy resins are often used for the friction purpose but their friction resistance is quite low and it is thus necessary to enhance their friction resistance. In this paper it is shown how load, sliding velocity, and distance affect friction coefficient of epoxy resins.

  13. Studies on Mathematical Models of Wet Adhesion and Lifetime Prediction of Organic Coating/Steel by Grey System Theory

    PubMed Central

    Meng, Fandi; Liu, Ying; Liu, Li; Li, Ying; Wang, Fuhui

    2017-01-01

    A rapid degradation of wet adhesion is the key factor controlling coating lifetime, for the organic coatings under marine hydrostatic pressure. The mathematical models of wet adhesion have been studied by Grey System Theory (GST). Grey models (GM) (1, 1) of epoxy varnish (EV) coating/steel and epoxy glass flake (EGF) coating/steel have been established, and a lifetime prediction formula has been proposed on the basis of these models. The precision assessments indicate that the established models are accurate, and the prediction formula is capable of making precise lifetime forecasting of the coatings. PMID:28773073

  14. Corrosion protection mechanism of polyaniline blended organic coating on steel

    SciTech Connect

    Sathiyanarayanan, S.; Jeyaram, R.; Muthukrishnan, S.; Venkatachari, G.

    2009-07-01

    Epoxy-coal tar coatings are widely used to protect steel structures exposed to marine atmosphere due to their good barrier property. However, the presence of micropores and microcracks formed during the coating formation leads to failure of the coating due to permeation of corrosive ions. In recent years, it has been established that the coatings containing polyaniline (PANI) is able to protect pinholes and defects due to its passivating ability. Hence, a study has been made on the effect of polyaniline content (1 and 3%) in epoxy-coal tar coating on the corrosion protection of steel in 3% NaCl solution by electrochemical impedance spectroscopy (EIS) studies. Both phosphate- and chloride-doped polyanilines were prepared by a chemical oxidative polymerization method. From EIS studies, it has been found that the resistance value of the coatings containing 1 and 3% phosphate-doped polyaniline and 3% chloride-doped polyaniline pigmented coatings are similar to 10{sup 9} {Omega} cm{sup 2} even after 90 days exposure to NaCl solution, which are two orders high in comparison to that of conventional coal tar epoxy coatings. Besides, the conducting state of polyaniline has been found to be decreased after exposure to NaCl solution due to redox property of PANI. X-ray photoelectron spectroscopy studies have shown that polyaniline forms a complex layer with iron beneath the coating along with iron oxide.

  15. Epoxy Foam Encapsulants: Processing and Dielectric Characterization

    SciTech Connect

    Linda Domeier; Marion Hunter

    1999-01-01

    The dielectric performance of epoxy foams was investigated to determine if such materials might provide advantages over more standard polyurethane foams in the encapsulation of electronic assemblies. Comparisons of the dielectric characteristics of epoxy and urethane encapsulant foams found no significant differences between the two resin types and no significant difference between as-molded and machined foams. This study specifically evaluated the formulation and processing of epoxy foams using simple methylhydrosiloxanes as the flowing agent and compared the dielectric performance of those to urethane foams of similar density.

  16. ENVIRONMENTAL TECHNOLOGY VERIFICATION REPORT--EVERMORE PAINTS AND COATINGS INC. FORMULA 5 COATING

    EPA Science Inventory

    This report is of a test of the pollution prevention capabilities of a polyamide-epoxy-silicone modified paint coating. It was analyzed for volatile organic emissions, hazardous air pollutants, film thickness, gloss, appearance, MEK rub resistance, abrasion resistance and other ...

  17. ENVIRONMENTAL TECHNOLOGY VERIFICATION REPORT--EVERMORE PAINTS AND COATINGS INC. FORMULA 5 COATING

    EPA Science Inventory

    This report is of a test of the pollution prevention capabilities of a polyamide-epoxy-silicone modified paint coating. It was analyzed for volatile organic emissions, hazardous air pollutants, film thickness, gloss, appearance, MEK rub resistance, abrasion resistance and other ...

  18. Solid-state fractional capacitor using MWCNT-epoxy nanocomposite

    NASA Astrophysics Data System (ADS)

    John, Dina A.; Banerjee, Susanta; Bohannan, Gary W.; Biswas, Karabi

    2017-04-01

    Here, we propose the fabrication of a solid state fractional capacitor for which constant phase (CP) angles were attained in different frequency zones: 110 Hz-1.1 kHz, 10 kHz-118 kHz, and 230 kHz-20 MHz. The configuration makes use of epoxy resin as the matrix in which multi-walled carbon nanotubes (MWCNTs) are dispersed. Adhesive nature of the epoxy resin is utilized for binding the electrodes, which avoids the extra step for packaging. The fractional capacitive behavior is contributed by the distribution of time constants for the electron to travel from one electrode to the other. The distributive nature of the time constant is ensured by inserting a middle plate which is coated with a porous film of polymethyl-methacrylate in between the two electrodes. The phase angle trend for the configuration is studied in detail, and it is observed that as the % of carbon nanotubes (CNTs) loading increases, the CP angle increases from - 85 ° to - 45 ° in the frequency zones above 100 Hz. The developed device is compact and it can be easily integrated with the electronic circuits.

  19. Solid Particle Erosion Behaviors of Carbon-Fiber Epoxy Composite and Pure Titanium

    NASA Astrophysics Data System (ADS)

    Cai, Feng; Gao, Feng; Pant, Shashank; Huang, Xiao; Yang, Qi

    2016-01-01

    Rotor blades of Bell CH-146 Griffon helicopter experience excessive solid particle erosion at low altitudes in desert environment. The rotor blade is made of an advanced light-weight composite which, however, has a low resistance to solid particle erosion. Coatings have been developed and applied to protect the composite blade. However, due to the influence of coating process on composite material, the compatibility between coating and composite base, and the challenges of repairing damaged coatings as well as the inconsistency between the old and new coatings, replaceable thin metal shielding is an alternative approach; and titanium, due to its high-specific strength and better formability, is an ideal candidate. This work investigates solid particle erosion behaviors of carbon-fiber epoxy composite and titanium in order to assess the feasibility of titanium as a viable candidate for erosion shielding. Experiment results showed that carbon-fiber epoxy composite showed a brittle erosion behavior, whereas titanium showed a ductile erosion mode. The erosion rate on composite was 1.5 times of that on titanium at impingement angle 15° and increased to 5 times at impact angle 90°.

  20. Tensile properties of epoxy encapsulants

    SciTech Connect

    Guess, T.R.; Wischmann, K.B.; Stavig, M.E.

    1993-02-01

    Tensile properties were measured for nineteen different formulations of epoxy encapsulating materials. Formulations were of different combinations of two neat resins (Epon 828 and Epon 826, with and without CTBN modification), three fillers (ALOX, GNM and mica) and four hardeners (Z, DEA, DETDA-SA and ANH-2). Five of the formulations were tested at -55, -20, 20 and 60C, one formulation at -55, 20 and 71C; and the remaining formulations at 20C. Complete stress-strain curves are presented along with tables of tensile strength, initial modulus and Poisson's ratio. The stress-strain responses are nonlinear and are temperature dependent. The reported data provide information for comparing the mechanical properties of encapsulants containing the suspected carcinogen Shell Z with the properties of encapsulants containing noncarcinogenic hardeners. Also, calculated shear moduli, based on measured tensile moduli and Poisson's ratio, are in very good agreement with reported shear moduli from experimental torsional pendulum tests.

  1. Tensile properties of epoxy encapsulants

    SciTech Connect

    Guess, T.R.; Wischmann, K.B.; Stavig, M.E.

    1993-02-01

    Tensile properties were measured for nineteen different formulations of epoxy encapsulating materials. Formulations were of different combinations of two neat resins (Epon 828 and Epon 826, with and without CTBN modification), three fillers (ALOX, GNM and mica) and four hardeners (Z, DEA, DETDA-SA and ANH-2). Five of the formulations were tested at -55, -20, 20 and 60C, one formulation at -55, 20 and 71C; and the remaining formulations at 20C. Complete stress-strain curves are presented along with tables of tensile strength, initial modulus and Poisson`s ratio. The stress-strain responses are nonlinear and are temperature dependent. The reported data provide information for comparing the mechanical properties of encapsulants containing the suspected carcinogen Shell Z with the properties of encapsulants containing noncarcinogenic hardeners. Also, calculated shear moduli, based on measured tensile moduli and Poisson`s ratio, are in very good agreement with reported shear moduli from experimental torsional pendulum tests.

  2. Structural/Radiation-Shielding Epoxies

    NASA Technical Reports Server (NTRS)

    Connell, John W.; Smith, Joseph G.; Hinkley, Jeffrey; Blattnig, Steve; Delozier, Donavon M.; Watson, Kent A.; Ghose, Sayata

    2009-01-01

    A development effort was directed toward formulating epoxy resins that are useful both as structural materials and as shielding against heavy-ion radiation. Hydrogen is recognized as the best element for absorbing heavy-ion radiation, and high-hydrogen-content polymers are now in use as shielding materials. However, high-hydrogen-content polymers (e.g. polyethylene) are typically not good structural materials. In contrast, aromatic polymers, which contain smaller amounts of hydrogen, often have the strength necessary for structural materials. Accordingly, the present development effort is based on the concept that an ideal structural/ heavy-ion-radiation-shielding material would be a polymer that contains sufficient hydrogen (e.g., in the form of aliphatic molecular groups) for radiation shielding and has sufficient aromatic content for structural integrity.

  3. Breakdown properties of epoxy nanodielectric

    SciTech Connect

    Tuncer, Enis; Cantoni, Claudia; More, Karren Leslie; James, David Randy; Polyzos, Georgios; Sauers, Isidor; Ellis, Alvin R

    2010-01-01

    Recent developments in polymeric dielectric nanocomposites have shown that these novel materials can improve design of high voltage (hv) components and systems. Some of the improvements can be listed as reduction in size (compact hv systems), better reliability, high energy density, voltage endurance, and multifunctionality. Nanodielectric systems demonstrated specific improvements that have been published in the literature by different groups working with electrical insulation materials. In this paper we focus on the influence of in-situ synthesized titanium dioxide (TiO{sub 2}) nanoparticles on the dielectric breakdown characteristics of an epoxy-based nanocomposite system. The in-situ synthesis of the particles creates small nanoparticles on the order of 10 nm with narrow size distribution and uniform particle dispersion in the matrix. The breakdown strength of the nanocomposite was studied as a function of TiO{sub 2} concentration at cryogenic temperatures. It was observed that between 2 and 6wt% yields high breakdown values for the nanodielectric.

  4. Superhydrophobic wind turbine blade surfaces obtained by a simple deposition of silica nanoparticles embedded in epoxy

    NASA Astrophysics Data System (ADS)

    Karmouch, Rachid; Ross, Guy G.

    2010-11-01

    Samples of wind turbine blade surface have been covered with a superhydrophobic coating made of silica nanoparticles embedded in commercial epoxy paint. The superhydrophobic surfaces have a water contact angle around 152°, a hysteresis less than 2° and a water drop sliding angle around 0.5°. These surfaces are water repellent so that water drops cannot remain motionless on the surface. Examination of coated and uncoated surfaces with scanning electron microscopy and atomic force microscopy, together with measurements of water contact angles, indicates that the air trapped in the cavity enhances the water repellency similarly to the lotus leaf effect. Moreover, this new coating is stable under UVC irradiation and water pouring. The production of this nanoscale coating film being simple and low cost, it can be considered as a suitable candidate for water protection of different outdoor structures.

  5. Metallographic techniques for evaluation of thermal barrier coatings

    NASA Technical Reports Server (NTRS)

    Brindley, William J.; Leonhardt, Todd A.

    1990-01-01

    The performance of ceramic thermal barrier coatings is strongly dependent on the amount and shape of the porosity in the coating. Current metallographic techniques do not provide polished surfaces that are adequate for a repeatable interpretation of the coating structures. A technique recently developed at NASA-Lewis for preparation of thermal barrier coating sections combines epoxy impregnation, careful sectioning and polishing, and interference layering to provide previously unobtainable information on processing-induced porosity. In fact, increased contrast and less ambiguous structure developed by the method make automatic quantitative metallography a viable option for characterizing thermal barrier coating structures.

  6. Metallographic techniques for evaluation of thermal barrier coatings

    NASA Technical Reports Server (NTRS)

    Brindley, William J.; Leonhardt, Todd A.

    1990-01-01

    The performance of ceramic thermal barrier coatings is strongly dependent on the amount and shape of the porosity in the coating. Current metallographic techniques do not provide polished surfaces that are adequate for a repeatable interpretation of the coating structures. A technique recently developed at NASA-Lewis for preparation of thermal barrier coating sections combines epoxy impregnation, careful sectioning and polishing, and interference layering to provide previously unobtainable information on processing-induced porosity. In fact, increased contrast and less ambiguous structure developed by the method make automatic quantitative metallography a viable option for characterizing thermal barrier coating structures.

  7. Physical aging in graphite/epoxy composites

    NASA Technical Reports Server (NTRS)

    Kong, E. S. W.

    1983-01-01

    Sub-Tg annealing has been found to affect the properties of graphite/epoxy composites. The network epoxy studied was based on the chemistry of tetraglycidyl 4,4'-diamino-diphenyl methane (TGDDM) crosslinked by 4,4'-diamino-diphenyl sulfone (DDS). Differential scanning calorimetry, thermal mechanical analysis, and solid-state cross-polarized magic-angle-spinning nuclear magnetic resonance spectroscopy have been utilized in order to characterize this process of recovery towards thermodynamic equilibrium. The volume and enthalpy recovery as well as the 'thermoreversibility' aspects of the physical aging are discussed. This nonequilibrium and time-dependent behavior of network epoxies are considered in view of the increasingly wide applications of TGDDM-DDS epoxies as matrix materials of structural composites in the aerospace industry.

  8. Physical aging in graphite/epoxy composites

    NASA Technical Reports Server (NTRS)

    Kong, E. S. W.

    1983-01-01

    Sub-Tg annealing has been found to affect the properties of graphite/epoxy composites. The network epoxy studied was based on the chemistry of tetraglycidyl 4,4'-diamino-diphenyl methane (TGDDM) crosslinked by 4,4'-diamino-diphenyl sulfone (DDS). Differential scanning calorimetry, thermal mechanical analysis, and solid-state cross-polarized magic-angle-spinning nuclear magnetic resonance spectroscopy have been utilized in order to characterize this process of recovery towards thermodynamic equilibrium. The volume and enthalpy recovery as well as the 'thermoreversibility' aspects of the physical aging are discussed. This nonequilibrium and time-dependent behavior of network epoxies are considered in view of the increasingly wide applications of TGDDM-DDS epoxies as matrix materials of structural composites in the aerospace industry.

  9. Postbuckling behavior of graphite-epoxy panels

    NASA Technical Reports Server (NTRS)

    Starnes, J. H., Jr.; Dickson, J. N.; Rouse, M.

    1984-01-01

    Structurally efficient fuselage panels are often designed to allow buckling to occur at applied loads below ultimate. Interest in applying graphite-epoxy materials to fuselage primary structure led to several studies of the post-buckling behavior of graphite-epoxy structural components. Studies of the postbuckling behavior of flat and curved, unstiffened and stiffened graphite-epoxy panels loaded in compression and shear were summarized. The response and failure characteristics of specimens studied experimentally were described, and analytical and experimental results were compared. The specimens tested in the studies described were fabricated from commercially available 0.005-inch-thick unidirectional graphite-fiber tapes preimpregnated with 350 F cure thermosetting epoxy resins.

  10. Structure Property Relationships of Biobased Epoxy Resins

    NASA Astrophysics Data System (ADS)

    Maiorana, Anthony Surraht

    The thesis is about the synthesis, characterization, development, and application of epoxy resins derived from sustainable feedstocks such as lingo-cellulose, plant oils, and other non-food feedstocks. The thesis can be divided into two main topics 1) the synthesis and structure property relationship investigation of new biobased epoxy resin families and 2) mixing epoxy resins with reactive diluents, nanoparticles, toughening agents, and understanding co-curing reactions, filler/matrix interactions, and cured epoxy resin thermomechanical, viscoelastic, and dielectric properties. The thesis seeks to bridge the gap between new epoxy resin development, application for composites and advanced materials, processing and manufacturing, and end of life of thermoset polymers. The structures of uncured epoxy resins are characterized through traditional small molecule techniques such as nuclear magnetic resonance, high resolution mass spectrometry, and infrared spectroscopy. The structure of epoxy resin monomers are further understood through the process of curing the resins and cured resins' properties through rheology, chemorheology, dynamic mechanical analysis, tensile testing, fracture toughness, differential scanning calorimetry, scanning electron microscopy, thermogravimetric analysis, and notched izod impact testing. It was found that diphenolate esters are viable alternatives to bisphenol A and that the structure of the ester side chain can have signifi-cant effects on monomer viscosity. The structure of the cured diphenolate based epoxy resins also influence glass transition temperature and dielectric properties. Incorporation of reactive diluents and flexible resins can lower viscosity, extend gel time, and enable processing of high filler content composites and increase fracture toughness. Incorpora-tion of high elastic modulus nanoparticles such as graphene can provide increases in physical properties such as elastic modulus and fracture toughness. The synthesis

  11. Impregnating magnetic components with MDA free epoxy

    SciTech Connect

    Sanchez, R.O.; Domeier, L.; Gunewardena, S.

    1995-08-01

    This paper describes the use of {open_quotes}Formula 456{close_quotes} an aliphatic amine cured epoxy for impregnating coils. Methylene dianiline (MDA) has been used for more than 20 years as the curing agent for various epoxy formulations throughout the Department of Energy. Sandia National Laboratories began the process of replacing MDA with other formulations because of regulations imposed by OSHA on the use of MDA.

  12. Phthalocyanine Tetraamine Epoxy-Curing Agents

    NASA Technical Reports Server (NTRS)

    Fohlen, G. M.; Achar, B. N.; Parker, J. A.

    1986-01-01

    Tough fire- and chemical-resistant epoxies produced by using metalphthalocyanine tetraamines (MPT's) of copper, cobalt, or nickel as curing agents. Synthesis of MPT's commercially realizable and gives pure compounds with almost 90-percent yield. Synthesis applicable for metals with atomic radii of about 1.35 angstroms, including Cu, Co, Ni, Zn, Fe, Pt, Al, and V. Possible to use metal phthalocyanines to cure epoxy resins in homogeneous reaction.

  13. Electrical properties of epoxies and film resistors

    NASA Technical Reports Server (NTRS)

    Sergent, J. E.

    1976-01-01

    The reliability of hybrid microcircuits has been enhanced in recent years by the use of organic adhesives as a replacement for solder and eutectics. The epoxies have been the most effective and widely used material for this application. Methods for measuring the electrical and mechanical properties of epoxies are developed. Data are given for selected conductive adhesives at high and low frequencies. The temperature coefficients of resistance of thick film resistors are presented.

  14. Cavitation in block copolymer modified epoxy

    NASA Astrophysics Data System (ADS)

    Declet-Perez, Carmelo; Francis, Lorraine; Bates, Frank

    2013-03-01

    Today, brittleness in epoxy networks limits most commercial applications. Significant toughness can be imparted by adding small amounts of micelle forming block copolymers (BCP) without compromising critical properties such as high use temperature and modulus. Curing the network locks in the self-assembled BCP micellar structures formed in the monomer resin providing control of the resulting morphology. Despite significant research over the last decade, a complete description of the parameters influencing toughness in block copolymer modified epoxies is still lacking. In this presentation we compare the ultimate mechanical behavior of epoxies modified with spherical micelle forming BCP's containing rubbery and glassy cores using real-time in-situ small-angle X-ray scattering (SAXS) performed during tensile deformation. Striking differences in the 2D SAXS patterns were documented for epoxies modified with rubbery (PEP) versus glassy (PS) micelle cores. Rubbery cores dilate by 100% in volume upon specimen yielding, while the glassy micelle cores deform at approximately constant volume. These results provide direct evidence of a cavitation mediated mechanism for toughness in block copolymer modified epoxies. We further interpret characteristic butterfly features in the 2D SAXS patterns in terms of epoxy network deformation. Support was provided by the NSF sponsored MRSEC at the University of Minnesota

  15. Pt-Free Counter Electrodes with Carbon Black and 3D Network Epoxy Polymer Composites

    NASA Astrophysics Data System (ADS)

    Kang, Gyeongho; Choi, Jongmin; Park, Taiho

    2016-03-01

    Carbon black (CB) and a 3D network epoxy polymer composite, representing dual functions for conductive corrosion protective layer (CCPL) and catalytic layer (CL) by the control of CB weight ratio against polymer is developed. Our strategy provides a proper approach which applies high catalytic ability and chemical stability of CB in corrosive triiodide/iodide (I3-/I-) redox electrolyte system. The CB and a 3D network epoxy polymer composite coated on the stainless steel (SS) electrode to alternate counter electrodes in dye sensitized solar cells (DSSCs). A two-step spray pyrolysis process is used to apply a solution containing epoxy monomers and a polyfunctional amine hardener with 6 wt% CB to a SS substrate, which forms a CCPL. Subsequently, an 86 wt% CB is applied to form a CL. The excellent catalytic properties and corrosion protective properties of the CB and 3D network epoxy polymer composites produce efficient counter electrodes that can replace fluorine-doped tin oxide (FTO) with CCPL/SS and Pt/FTO with CL/CCPL/SS in DSSCs. This approach provides a promising approach to the development of efficient, stable, and cheap solar cells, paving the way for large-scale commercialization.

  16. Pt-Free Counter Electrodes with Carbon Black and 3D Network Epoxy Polymer Composites

    PubMed Central

    Kang, Gyeongho; Choi, Jongmin; Park, Taiho

    2016-01-01

    Carbon black (CB) and a 3D network epoxy polymer composite, representing dual functions for conductive corrosion protective layer (CCPL) and catalytic layer (CL) by the control of CB weight ratio against polymer is developed. Our strategy provides a proper approach which applies high catalytic ability and chemical stability of CB in corrosive triiodide/iodide (I3−/I−) redox electrolyte system. The CB and a 3D network epoxy polymer composite coated on the stainless steel (SS) electrode to alternate counter electrodes in dye sensitized solar cells (DSSCs). A two-step spray pyrolysis process is used to apply a solution containing epoxy monomers and a polyfunctional amine hardener with 6 wt% CB to a SS substrate, which forms a CCPL. Subsequently, an 86 wt% CB is applied to form a CL. The excellent catalytic properties and corrosion protective properties of the CB and 3D network epoxy polymer composites produce efficient counter electrodes that can replace fluorine-doped tin oxide (FTO) with CCPL/SS and Pt/FTO with CL/CCPL/SS in DSSCs. This approach provides a promising approach to the development of efficient, stable, and cheap solar cells, paving the way for large-scale commercialization. PMID:26961256

  17. Recent developments in the production of spin-cast epoxy mirrors

    NASA Astrophysics Data System (ADS)

    Brodhacker, K. Lisa; Ritter, Joe; La Croix, Andrew; Holenstein, Bruce; Genet, Russell M.

    2014-03-01

    NASA is currently developing optical communications to use with its spacecraft—both in earth-orbit and in deep space. This may allow spacecraft to use small, pencil-beam telescopes instead of large, wide-beam microwave antennas, potentially saving weight, reducing transmission power, and increasing communications bandwidth. The Earth side of such communications links will require a network of low cost, ground-based telescopes. The ground support mission mentioned above would benefit from the development of lightweight, low cost, 1 to 2 meter aperture telescopes. The key is the development of low cost, diffraction limited mirrors that cost orders of magnitude less than NASA's current telescope mirrors, have a drastically reduced manufacturing time, with significant weight reduction (low areal density). Spin-cast epoxy mirrors do not require any grinding, polishing, or figuring and therefore have the potential for low cost, short production time, and light weight. The specially-formulated thin epoxy described here naturally forms a parabolic surface when spun at constant velocity and once it hardens, the mirror surface is ready for use except for a reflective coating. A recently produced 50cm diameter f/2 spin-cast epoxy mirror has been measured to have a 6-8 micron RMS surface figure deviation and approximately 1 nm microroughness. Other advances include the synthesis and co-polymerization of spiro orthocarbonate compounds (SOCs) to reduce chemical shrinkage and the engineering of a stiff mold to hold the curing epoxy as it spins.

  18. Biodegradation of polymer coatings

    SciTech Connect

    Jones, W.R.; Walch, M. |; Jones-Meehan, J.

    1994-12-31

    Conventional paint removal methods include chemical stripping with VOCs blasting with plastic media, and delamination with high pressure water. These methods have many limitations, in that they are labor intensive, pose human health risks, are relatively expensive and pose significant waste disposal problems. However, polymeric coatings are known to contain structural components, such as ester, amide and urea linkages, that can be degraded biologically. The authors are working to develop a stable, enzyme-based, non-toxic paint stripping strategy that will be environmentally safe and cost effective. The specific objectives are to identify and characterize microbial systems capable of degrading polymeric coatings, to develop a quantitative degradation assay and to optimize activity levels for subsequent purification and concentration of the biological products required for rapid degradation of coatings. A water-dispersed colloid of an ester-based polyurethane polymer has been used in solid growth medium to screen about 100 different bacteria for microbial degradation activity. Those with demonstrable activity have been grown in the presence of epoxy-polyamide paint- and polyester polyurethane paint-coated aluminum coupons. The authors have demonstrated delamination under certain conditions and have developed a spectrophotometric method for quantitating degradation activity as a function of dye release.

  19. Oxidation and protection of fiberglass-epoxy composite masts for photovoltaic arrays in the low earth orbital environment

    NASA Technical Reports Server (NTRS)

    Rutledge, Sharon K.; Ciancone, Michael L.; Paulsen, Phillip E.; Brady, Joyce A.

    1988-01-01

    The extent of degradation of fiberglass-epoxy composite masts of the Space Station solar array panel, when these are exposed to atomic oxygen environment of the low-earth orbit, was investigated in ground testing of fiberglass-epoxy composites in an RF plasma asher. In addition, several methods of protecting the composite structures were evaluated, including an aluminum braid covering, an In-Sn eutectic, and a silicone based paint. It was found that, during exposure, the epoxy at the surface of the composite was oxidized, exposing individual glass fibers which could easily be removed. The results of mass measurements and SEM examination carried out after thermal cycling and flexing of exposed composite samples indicated that coatings such as In-Sn eutectic may provide adequate protection by containing the glass fibers, even though mass loss still occurs.

  20. Oxidation and protection of fiberglass-epoxy composite masts for photovoltaic arrays in the low earth orbital environment

    NASA Technical Reports Server (NTRS)

    Rutledge, Sharon K.; Ciancone, Michael L.; Paulsen, Phillip E.; Brady, Joyce A.

    1988-01-01

    The extent of degradation of fiberglass-epoxy composite masts of the Space Station solar array panel, when these are exposed to atomic oxygen environment of the low-earth orbit, was investigated in ground testing of fiberglass-epoxy composites in an RF plasma asher. In addition, several methods of protecting the composite structures were evaluated, including an aluminum braid covering, an In-Sn eutectic, and a silicone based paint. It was found that, during exposure, the epoxy at the surface of the composite was oxidized, exposing individual glass fibers which could easily be removed. The results of mass measurements and SEM examination carried out after thermal cycling and flexing of exposed composite samples indicated that coatings such as In-Sn eutectic may provide adequate protection by containing the glass fibers, even though mass loss still occurs.

  1. Process for Preparing Epoxy-Reinforced Silica Aerogels

    NASA Technical Reports Server (NTRS)

    Meador, Mary Ann B (Inventor)

    2016-01-01

    One-pot reaction process for preparing epoxy-reinforced monolithic silica aerogels comprising the reaction of at least one silicon compound selected from the group consisting of alkoxysilanes, orthosilicates and combination thereof in any ratio with effective amounts of an epoxy monomer and an aminoalkoxy silane to obtain an epoxy monomer-silica sol in solution, subsequently preparing an epoxy-monomer silica gel from said silica sol solution followed by initiating polymerization of the epoxy monomer to obtain the epoxy-reinforced monolithic silica aerogel.

  2. Physical aging and its influence on the reliability of network epoxies and epoxy-matrix composites

    NASA Technical Reports Server (NTRS)

    Heinemann, K.

    1983-01-01

    The matrix-dominated physical and mechanical properties of a carbon fiber reinforced epoxy composite and a neat epoxy resin were found to be affected by sub-Tg annealing in nitrogen and dark atmosphere. Postcured specimens of Thornel 300 carbon-fiber/Fiberite 934 epoxy as well as Fiberite 934 epoxy resin were quenched from above Tg and given annealing at 140 C, 110 C, or 80 C, for time up to one-hundred thousand minutes. No weight loss was observed during annealing at these temperatures. Significant variations were found in density, modulus, hardness, damping, moisture absorption ability, thermal expansivity. Moisture-epoxy interactious were also studied. The kinetics of aging as well as the molecular aggregation during this densification process were monitored by differential scanning calorimetry, dynamic mechanical analysis, density gradient column, microhardness tester, Instron, and solid-state nuclear magnetic resonance spectroscopy.

  3. Nanoimprinting ultrasmall and high-aspect-ratio structures by using rubber-toughened UV cured epoxy resist.

    PubMed

    Shin, Young Jae; Wu, Yi-Kuei; Jay Guo, L

    2013-06-28

    A simple and robust scheme is proposed for the fabrication of nanoscale (20 nm line width) and high-aspect-ratio (9:1) structures by using modulus-tunable UV curable epoxy resists. Additionally, the ability to control the Young's modulus of the imprinted material from hard to rigiflex using these epoxy resists is demonstrated. The physical properties of the new epoxy resists were controlled by adjusting the ratio of bisphenol F-type epoxy resin and acrylonitrile-butadiene rubber-based epoxy resin in the formulation of the resist. The mechanical properties of the resist were tuned to obtain various aspect ratios as well as mold flexibility for conformal contact over non-planar surfaces and large areas. In order to reduce the line width of the imprinted patterns, a process to conformally coat the mold structure by atomic layer deposition of alumina was also developed. Narrow lines with high-aspect-ratio features and with very low defect density were achieved via the new approach and the high mechanical strength of the new resist formulation.

  4. Interlaminar Fracture toughness in Glass-Cellulose Reinforced Epoxy hybrid composites

    NASA Astrophysics Data System (ADS)

    Uppin, Vinayak S.; Ashok; AnanthJoshi; Sridhar, I.; Shivakumar Gouda, P. S.

    2016-09-01

    Laminates of fibre reinforced compositesare weak in through thicknessbut strong in fibre direction, this lead to development of hybridizationconcept in polymer composites. In this work a new method of disperssing cellulose micro particleson unidirectional (UD) Glass fibre epoxy composite using semi-automated draw down coating technique was adopted to enhance fracture toughness.Test results show that by adding cellulose increases the load carrying competency by 32% in mode-I as compare to Glass- Epoxy composite samples. Imrovement in interlaminar critical energy release rates (GiC and GnC) up to 55% in Mode -I and 19 %in Mode -II respectively was also observed. This enahancement in fracture toughnees is due to the amount of fiber bridging seen during crack initiation and propagation.

  5. Black Molecular Adsorber Coatings for Spaceflight Applications

    NASA Technical Reports Server (NTRS)

    Abraham, Nithin Susan; Hasegawa, Mark Makoto; Straka, Sharon A.

    2014-01-01

    The molecular adsorber coating is a new technology that was developed to mitigate the risk of on-orbit molecular contamination on spaceflight missions. The application of this coating would be ideal near highly sensitive, interior surfaces and instruments that are negatively impacted by outgassed molecules from materials, such as plastics, adhesives, lubricants, epoxies, and other similar compounds. This current, sprayable paint technology is comprised of inorganic white materials made from highly porous zeolite. In addition to good adhesion performance, thermal stability, and adsorptive capability, the molecular adsorber coating offers favorable thermal control characteristics. However, low reflectivity properties, which are typically offered by black thermal control coatings, are desired for some spaceflight applications. For example, black coatings are used on interior surfaces, in particular, on instrument baffles for optical stray light control. Similarly, they are also used within light paths between optical systems, such as telescopes, to absorb light. Recent efforts have been made to transform the white molecular adsorber coating into a black coating with similar adsorptive properties. This result is achieved by optimizing the current formulation with black pigments, while still maintaining its adsorption capability for outgassing control. Different binder to pigment ratios, coating thicknesses, and spray application techniques were explored to develop a black version of the molecular adsorber coating. During the development process, coating performance and adsorption characteristics were studied. The preliminary work performed on black molecular adsorber coatings thus far is very promising. Continued development and testing is necessary for its use on future contamination sensitive spaceflight missions.

  6. Black molecular adsorber coatings for spaceflight applications

    NASA Astrophysics Data System (ADS)

    Abraham, Nithin S.; Hasegawa, Mark M.; Straka, Sharon A.

    2014-09-01

    The molecular adsorber coating is a new technology that was developed to mitigate the risk of on-orbit molecular contamination on spaceflight missions. The application of this coating would be ideal near highly sensitive, interior surfaces and instruments that are negatively impacted by outgassed molecules from materials, such as plastics, adhesives, lubricants, epoxies, and other similar compounds. This current, sprayable paint technology is comprised of inorganic white materials made from highly porous zeolite. In addition to good adhesion performance, thermal stability, and adsorptive capability, the molecular adsorber coating offers favorable thermal control characteristics. However, low reflectivity properties, which are typically offered by black thermal control coatings, are desired for some spaceflight applications. For example, black coatings are used on interior surfaces, in particular, on instrument baffles for optical stray light control. Similarly, they are also used within light paths between optical systems, such as telescopes, to absorb light. Recent efforts have been made to transform the white molecular adsorber coating into a black coating with similar adsorptive properties. This result is achieved by optimizing the current formulation with black pigments, while still maintaining its adsorption capability for outgassing control. Different binder to pigment ratios, coating thicknesses, and spray application techniques were explored to develop a black version of the molecular adsorber coating. During the development process, coating performance and adsorption characteristics were studied. The preliminary work performed on black molecular adsorber coatings thus far is very promising. Continued development and testing is necessary for its use on future contamination sensitive spaceflight missions.

  7. Cure of epoxy resins determined by simple tests

    NASA Technical Reports Server (NTRS)

    Ladaki, M.; Nigh, W. G.

    1968-01-01

    Rapid visual and simple quantitative tests indicate the degree of cure of particular epoxy resin binders in prepreg stock. It is possible that these tests may be extended to a number of different epoxy formulations.

  8. Electrical properties of epoxies used in hybrid microelectronics

    NASA Technical Reports Server (NTRS)

    Stout, C. W.

    1976-01-01

    The electrical properties and basic characteristics of the structure of conductive epoxies were studied. The results of the experimental work performed to measure the electrical properties of epoxies are presented.

  9. Testing Tensile and Shear Epoxy Strength at Cryogenic Temperatures

    NASA Technical Reports Server (NTRS)

    Alberts, S. J.; Doehne, C. J.; Johnson, W. L.

    2017-01-01

    This paper covers cryogenic, tensile testing and research completed on a number of epoxies used in cryogenic applications. Epoxies are used in many different applications; however, this research focused on the use of epoxy used to bond MLI standoffs to cryogenic storage tanks and the loads imparted to the tank through the MLI. To conduct testing, samples were made from bare stainless steel, aluminum and primed aluminum. Testing involved slowly cooling test samples with liquid nitrogen then applying gradually increasing tensile loads to the epoxy. The testing evaluated the strength and durability of epoxies at cryogenic temperatures and serves as a base for future testing. The results of the tests showed that some epoxies withstood the harsh conditions while others failed. The two epoxies yielding the best results were Masterbond EP29LPSP and Scotch Weld 2216. For all metal surfaces tested, both epoxies had zero failures for up to 11.81 kg of mass.

  10. The toughening mechanisms in epoxy-silica nanocomposites and hybrid epoxy-silica-rubber nanocomposites

    NASA Astrophysics Data System (ADS)

    Liang, Yi-Ling

    In order to improve the crack resistance of epoxy resins, either soft, micron size rubber particles or rigid, micron size spheres are commonly added as toughening agents. The toughening mechanisms induced by soft rubber particles and rigid spheres are different. The fracture behavior of toughened epoxy resins usually show a peak or plateau when the fraction of toughening agent reaches certain level. Therefore, epoxy resins modified by the incorporation of two types of toughening agents can be developed known as the hybrid composites with toughness greater than that when only one type toughening agent is used. Recently, a well dispersed, nanometer size silica spheres produced by sol-gel technology have been added into epoxy resin. The toughening behavior of the epoxy-silica nanocomposite (ESNs) is very interesting since it contradicts many conventional predictions. Moreover, a significant improvement of fracture behavior has been reported in hybrid epoxy-silica-rubber nanocomposite (HESRNs) when a small amount of nanosilica is used. However the toughening mechanisms in ESNs and HESRNs are not clear. The focus of this study is to understand the effect of nanosilica size as well as the nanosilica dispersion on the toughening behavior in ESNs and HESRNs. In addition, a system of hybrid epoxy-rubber?rubber blends (HERRBs) is developed to further elucidate the role of nanosilica in toughening mechanisms of ESNs, HESRNs.

  11. Evaluation of epoxy systems for use in SBASI

    NASA Technical Reports Server (NTRS)

    Coultas, T. J.

    1971-01-01

    The purpose of the test program was to evaluate the performance of different epoxy systems as replacements for existing epoxy systems in the SBASI. The three areas of investigation were the connector shell potting, the epoxy tape under the charge cup, and the epoxy impregnated fiberglass over the output charge. Factors considered, in addition to performance, were availability, shelf life, pot life, and effect on producibility and cost.

  12. Influence of Expanding Monomer on Carbon Fiber Reinforced Epoxy Composites

    DTIC Science & Technology

    1990-06-01

    copolymerize. Embedded single filament tensile test results were compared for samples containing DGEBA -epoxy cured with m-phenylene (mPDA) wi_% those for...stage before the DNSOC begins to copolymerize. Embedded single filament tensile test results were compared for samples containing DGEBA -epoxy cured...Dr. Piggott incorporated DNSOC into DGEBA (the diglycidyl ether of bisphenol A) type epoxies and found that epoxy susceptibility to water was reduced

  13. Chromium Ions Improve Moisure Resistance of Epoxy Resins

    NASA Technical Reports Server (NTRS)

    St. Clair, A. K.; St. Clair, T. L.; Stoakley, D. M.; Singh, J. J.; Sprinkle, D. R.

    1986-01-01

    Broad spectrum of thermosetting epoxy resins used on commercial and military aircraft, primarily as composite matrices and adhesives. In new technique, chromium-ion containing epoxy with improved resistance to moisture produced where chromium ions believed to prevent absorption of water molecules by coordinating themselves to hydroxyl groups on epoxy chain. Anticipated that improved epoxy formulation useful as composite matrix resin, adhesive, or casting resin for applications on commercial and advanced aircraft. Improvement made without sacrifice in mechanical properties of polymer.

  14. Thermal properties of epoxy composites filled with boric acid

    NASA Astrophysics Data System (ADS)

    Visakh, P. M.; Nazarenko, O. B.; Amelkovich, Yu A.; Melnikova, T. V.

    2015-04-01

    The thermal properties of epoxy composites filled with boric acid fine powder at different percentage were studied. Epoxy composites were prepared using epoxy resin ED-20, boric acid as flame-retardant filler, hexamethylenediamine as a curing agent. The prepared samples and starting materials were examined using methods of thermal analysis, scanning electron microscopy and infrared spectroscopy. It was found that the incorporation of boric acid fine powder enhances the thermal stability of epoxy composites.

  15. Chromium Ions Improve Moisure Resistance of Epoxy Resins

    NASA Technical Reports Server (NTRS)

    St. Clair, A. K.; St. Clair, T. L.; Stoakley, D. M.; Singh, J. J.; Sprinkle, D. R.

    1986-01-01

    Broad spectrum of thermosetting epoxy resins used on commercial and military aircraft, primarily as composite matrices and adhesives. In new technique, chromium-ion containing epoxy with improved resistance to moisture produced where chromium ions believed to prevent absorption of water molecules by coordinating themselves to hydroxyl groups on epoxy chain. Anticipated that improved epoxy formulation useful as composite matrix resin, adhesive, or casting resin for applications on commercial and advanced aircraft. Improvement made without sacrifice in mechanical properties of polymer.

  16. BLISTERING AND DEGRADATION OF POLYURETHANE COATINGS UNDER DIFFERENT ACCELERATED WEATHERING TESTS. (R828081E01)

    EPA Science Inventory

    An epoxy primer with a high gloss polyurethane topcoat coating system was exposed either only in a QUV chamber or exposed in a QUV chamber and a Prohesion chamber, alternatively, in this study. AFM studies found that micro blisters formed on the coating surface after both expo...

  17. BLISTERING AND DEGRADATION OF POLYURETHANE COATINGS UNDER DIFFERENT ACCELERATED WEATHERING TESTS. (R828081E01)

    EPA Science Inventory

    An epoxy primer with a high gloss polyurethane topcoat coating system was exposed either only in a QUV chamber or exposed in a QUV chamber and a Prohesion chamber, alternatively, in this study. AFM studies found that micro blisters formed on the coating surface after both expo...

  18. Hygrothermal expansion of Kevlar 49/epoxy and S2-glass/epoxy composites

    SciTech Connect

    Lo, S.Y.; Hahn, H.T.

    1982-11-01

    Ply failure occurred during preconditioning at 75/sup 0/C of (0/90)/sub 2S/ S2-glass/epoxy and Kevlar 49/epoxy laminates. Wet specimens showed different thermal expansion beavior near and above the glass transition temperature. Various available theories can be used to predict the thermal expansion coefficients. Stress analysis showed that the compressive normal stress at the interface in Kevlar 49/epoxy after cure is very small compared with those in other composites. Significant and rapid changes in the transverse coefficient of thermal expansion occurs in the T/sub g/ region. The two-phase diffusion model is a good representation of the diffusion behavior. Desorption process reveals a higher diffusion coefficient than absorption. S2-glass/epoxy was found to be unstable under the conditions applied, with cracking and losses during desorption. Maximum moisture contents were approx. 0.31% at 75/sup 0/C/75% RH and approx. 0.412% at 75/sup 0/C/water. The composite swelled transversely up to about 0.11 and 0.16%. Kevlar 49/epoxy was more stable than S2-glass/epoxy; max moisture contents were approx. 2.47% at 75/sup 0/C/75% RH and approx. 5.5% at 75/sup 0/C/water. The composite swelled transversely up to 1.0 and 2.23%. Results indicate that Kevlar 49 fibers swell radially. Relation between swelling strain and moisture content undergoes hysteresis during moisture cycling. Relation between swelling strain and moisture concentration is fairly linear for S2-glass/epoxy, Kevlar 49/epoxy and AS 3501/5 graphite/epoxy and only weakly depends on the material system. The equilibrium moisture content in (+-45)/sub 2S/ laminate is higher than in unidirectional lamina. The equilibrium thickness swelling strain can be predicted by laminated plate theory.

  19. Effects of epoxy/hardener stoichiometry on structures and properties of a diethanolamine-cured epoxy encapsulant

    NASA Astrophysics Data System (ADS)

    Li, Y. F.; Xiao, M. Z.; Wu, Z.; Peng, K.; Han, C. M.; Xiang, W.; Dai, J. Y.

    2016-07-01

    For the epoxy encapsulant cured by diethanolamine, optimal epoxy/hardener stoichiometry could hardly be predicted due to the complex curing mechanisms. In this paper, the influences of stoichiometry were investigated by FTIR, DMA and tensile testing. The results showed that stoichiometry has a dominating effect on both Tg and tensile properties of the cured epoxy. The largest Tg , highest crosslink density as well as excellent ductility appeared in epoxy encapsulant cured with 14 wt% diethanolmine. When the content of diethanolamine was lower than 14 wt%, epoxy encapsulants showed smaller glycidyl conversion even with long-duration post-cure. Larger tensile strength and modulus were also observed in the glycidyl-rich epoxies, which could be explained by anti-plasticization effect. The amine-rich epoxy, however, had extremely high glycidyl conversion and presented brittle tensile behavior. A diethanolamine content of 12-14 wt% for the epoxy encapsulant is suggested to obtain optimal thermal and tensile properties.

  20. Physical aging in graphite epoxy composites

    NASA Technical Reports Server (NTRS)

    Kong, E. S. W.

    1981-01-01

    The matrix dominated mechanical behavior of a graphite epoxy composite was found to be affected by sub Tg annealing. Postcured + or - 45 deg 4S specimens of Thornel 300 graphite/Narmco 5208 epoxy were quenched from above Tg and given a sub Tg annealing at 140 C for times up to 10 to the 5th power min. The ultimate tensile strength, strain to break, and toughness of the composite material were found to decrease as functions of sub Tg annealing time. No weight loss was observed during the sub Tg annealing. The time dependent change in mechanical behavior is explained on the basis of free volume changes that are related to the physical aging of the nonequilibrium glassy network epoxy. The results imply possible changes in composite properties with service time.

  1. Free-volume characteristics of epoxies

    NASA Technical Reports Server (NTRS)

    Singh, Jag J.; Eftekhari, Abe; Shultz, William J.; St.clair, Terry L.

    1992-01-01

    Positron annihilation spectroscopy was used to measure free-volume characteristics of selected epoxies. Fluorene resins, a new family of high-temperature thermosetting resins, were selected as the test medium. Experimental results indicate that the free-volume cell size V sub f varies with the molecular weight between the cross-links M sub c according to an equation of the form V sub f = AM sub c sup B, where A and B are structural constants. In two of the samples, the concentration of bulky fluorene groups was increased in the network backbone by replacement of some of the conventional bisphenol A epoxy resin with fluorene-derived epoxy resin. This resulted in an increase in their glass transition temperature for a given level of cross-linking. It was found that in these samples, the Doppler broadening of the annihilation peak decreases with the increasing fluorene content, presumably due to enhanced damping of the chain motions.

  2. RADIATION EFFECTS ON EPOXY CARBON FIBER COMPOSITE

    SciTech Connect

    Hoffman, E

    2008-05-30

    Carbon fiber-reinforced bisphenol-A epoxy matrix composite was evaluated for gamma radiation resistance. The composite was exposed to total gamma doses of 50, 100, and 200 Mrad. Irradiated and baseline samples were tested for tensile strength, hardness and evaluated using FTIR (Fourier transform infrared) spectroscopy and DSC (differential scanning calorimetry) for structural changes. Scanning electron microscopy was used to evaluate microstructural behavior. Mechanical testing of the composite bars revealed no apparent change in modulus, strain to failure, or fracture strength after exposures. However, testing of only the epoxy matrix revealed changes in hardness, thermal properties, and FTIR results with increasing gamma irradiation. The results suggest the epoxy within the composite can be affected by exposure to gamma irradiation.

  3. A new epoxy embedment for electron microscopy.

    PubMed

    FREEMAN, J A; SPURLOCK, B O

    1962-06-01

    A new epoxy embedding mixture has been developed utilizing Maraglas 655 and Cardolite NC-513 with benzyldimethylamine (BDMA) as a curing agent. This epoxy mixture permits cellular preservation comparable to that obtained with Epon 812, ease of preparation of tissues, a wide range of miscibility, low viscosity, and, most important, ease of sectioning on a Porter-Blum microtome. In contrast to Epon-812-embedded tissues, Maraglas-Cardolite-embedded tissues can be sectioned in large dimensions with ease and consistent results without "chatter." No background granularity is detectable with high magnification study of Maraglas-Cardolite-embedded tissues. This epoxy is readily stained with lead hydroxide and is relatively stable in the electron beam.

  4. A NEW EPOXY EMBEDMENT FOR ELECTRON MICROSCOPY

    PubMed Central

    Freeman, James A.; Spurlock, Ben O.

    1962-01-01

    A new epoxy embedding mixture has been developed utilizing Maraglas 655 and Cardolite NC-513 with benzyldimethylamine (BDMA) as a curing agent. This epoxy mixture permits cellular preservation comparable to that obtained with Epon 812, ease of preparation of tissues, a wide range of miscibility, low viscosity, and, most important, ease of sectioning on a Porter-Blum microtome. In contrast to Epon-812-embedded tissues, Maraglas-Cardolite-embedded tissues can be sectioned in large dimensions with ease and consistent results without "chatter." No background granularity is detectable with high magnification study of Maraglas-Cardolite-embedded tissues. This epoxy is readily stained with lead hydroxide and is relatively stable in the electron beam. PMID:13894888

  5. Unanticipated Effects of Epoxy Impregnating Transformers

    SciTech Connect

    SANCHEZ,ROBERT O.; ARCHER,WENDEL E.

    2000-08-23

    Many Sandia components for military applications are designed for a 20-year life. In order to determine if magnetic components meet that requirement, the parts are subjected to selected destructive tests. This paper reviews the re-design of a power transformer and the tests required to prove-in the re-design. The re-design included replacing the Epon 828/Mica/methylenedianiline (curing agent Z) epoxy encapsulant with a recent Sandia National Laboratory (SNL) developed epoxy encapsulant. The new encapsulant reduces the Environmental Safety and Health (ES and H) hazards. Life testing of this re-designed transformer generated failures; an open secondary winding. An experimental program to determine the cause of the broken wires and an improved design to eliminate the problem was executed. This design weakness was corrected by reverting to the hazardous epoxy system.

  6. 40 CFR 721.3140 - Vinyl epoxy ester.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 31 2011-07-01 2011-07-01 false Vinyl epoxy ester. 721.3140 Section... Substances § 721.3140 Vinyl epoxy ester. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance vinyl epoxy ester (PMN P-85-527) is subject to reporting under this...

  7. Atomistic modeling of thermomechanical properties of SWNT/Epoxy nanocomposites

    NASA Astrophysics Data System (ADS)

    Fasanella, Nicholas; Sundararaghavan, Veera

    2015-09-01

    Molecular dynamics simulations are performed to compute thermomechanical properties of cured epoxy resins reinforced with pristine and covalently functionalized carbon nanotubes. A DGEBA-DDS epoxy network was built using the ‘dendrimer’ growth approach where 75% of available epoxy sites were cross-linked. The epoxy model is verified through comparisons to experiments, and simulations are performed on nanotube reinforced cross-linked epoxy matrix using the CVFF force field in LAMMPS. Full stiffness matrices and linear coefficient of thermal expansion vectors are obtained for the nanocomposite. Large increases in stiffness and large decreases in thermal expansion were seen along the direction of the nanotube for both nanocomposite systems when compared to neat epoxy. The direction transverse to nanotube saw a 40% increase in stiffness due to covalent functionalization over neat epoxy at 1 K whereas the pristine nanotube system only saw a 7% increase due to van der Waals effects. The functionalized SWNT/epoxy nanocomposite showed an additional 42% decrease in thermal expansion along the nanotube direction when compared to the pristine SWNT/epoxy nanocomposite. The stiffness matrices are rotated over every possible orientation to simulate the effects of an isotropic system of randomly oriented nanotubes in the epoxy. The randomly oriented covalently functionalized SWNT/Epoxy nanocomposites showed substantial improvements over the plain epoxy in terms of higher stiffness (200% increase) and lower thermal expansion (32% reduction). Through MD simulations, we develop means to build simulation cells, perform annealing to reach correct densities, compute thermomechanical properties and compare with experiments.

  8. 40 CFR 721.2752 - Epoxy resin containing phosphorus (generic).

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 31 2014-07-01 2014-07-01 false Epoxy resin containing phosphorus... Specific Chemical Substances § 721.2752 Epoxy resin containing phosphorus (generic). (a) Chemical substance... epoxy resin containing phosphorus (PMN P-00-912) is subject to reporting under this section for the...

  9. 40 CFR 721.2752 - Epoxy resin containing phosphorus (generic).

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Epoxy resin containing phosphorus... Specific Chemical Substances § 721.2752 Epoxy resin containing phosphorus (generic). (a) Chemical substance... epoxy resin containing phosphorus (PMN P-00-912) is subject to reporting under this section for the...

  10. 40 CFR 721.2752 - Epoxy resin containing phosphorus (generic).

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 32 2013-07-01 2013-07-01 false Epoxy resin containing phosphorus... Specific Chemical Substances § 721.2752 Epoxy resin containing phosphorus (generic). (a) Chemical substance... epoxy resin containing phosphorus (PMN P-00-912) is subject to reporting under this section for the...

  11. 40 CFR 721.2752 - Epoxy resin containing phosphorus (generic).

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 31 2011-07-01 2011-07-01 false Epoxy resin containing phosphorus... Specific Chemical Substances § 721.2752 Epoxy resin containing phosphorus (generic). (a) Chemical substance... epoxy resin containing phosphorus (PMN P-00-912) is subject to reporting under this section for the...

  12. 40 CFR 721.2752 - Epoxy resin containing phosphorus (generic).

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 32 2012-07-01 2012-07-01 false Epoxy resin containing phosphorus... Specific Chemical Substances § 721.2752 Epoxy resin containing phosphorus (generic). (a) Chemical substance... epoxy resin containing phosphorus (PMN P-00-912) is subject to reporting under this section for the...

  13. 40 CFR 721.320 - Acrylamide-substituted epoxy.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 31 2011-07-01 2011-07-01 false Acrylamide-substituted epoxy. 721.320... Substances § 721.320 Acrylamide-substituted epoxy. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as acrylamide-substituted epoxy (PMN...

  14. 40 CFR 721.320 - Acrylamide-substituted epoxy.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 32 2012-07-01 2012-07-01 false Acrylamide-substituted epoxy. 721.320... Substances § 721.320 Acrylamide-substituted epoxy. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as acrylamide-substituted epoxy (PMN...

  15. 40 CFR 721.320 - Acrylamide-substituted epoxy.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Acrylamide-substituted epoxy. 721.320... Substances § 721.320 Acrylamide-substituted epoxy. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as acrylamide-substituted epoxy (PMN...

  16. 40 CFR 721.320 - Acrylamide-substituted epoxy.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 31 2014-07-01 2014-07-01 false Acrylamide-substituted epoxy. 721.320... Substances § 721.320 Acrylamide-substituted epoxy. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as acrylamide-substituted epoxy (PMN...

  17. 40 CFR 721.320 - Acrylamide-substituted epoxy.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 32 2013-07-01 2013-07-01 false Acrylamide-substituted epoxy. 721.320... Substances § 721.320 Acrylamide-substituted epoxy. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as acrylamide-substituted epoxy (PMN...

  18. 40 CFR 721.3140 - Vinyl epoxy ester.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Vinyl epoxy ester. 721.3140 Section... Substances § 721.3140 Vinyl epoxy ester. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance vinyl epoxy ester (PMN P-85-527) is subject to reporting under...

  19. 40 CFR 721.3140 - Vinyl epoxy ester.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 32 2012-07-01 2012-07-01 false Vinyl epoxy ester. 721.3140 Section... Substances § 721.3140 Vinyl epoxy ester. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance vinyl epoxy ester (PMN P-85-527) is subject to reporting under...

  20. 40 CFR 721.3140 - Vinyl epoxy ester.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 32 2013-07-01 2013-07-01 false Vinyl epoxy ester. 721.3140 Section... Substances § 721.3140 Vinyl epoxy ester. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance vinyl epoxy ester (PMN P-85-527) is subject to reporting under...

  1. 40 CFR 721.3140 - Vinyl epoxy ester.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 31 2014-07-01 2014-07-01 false Vinyl epoxy ester. 721.3140 Section... Substances § 721.3140 Vinyl epoxy ester. (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance vinyl epoxy ester (PMN P-85-527) is subject to reporting under...

  2. 40 CFR 721.3135 - Phosphorous modified epoxy resin (generic).

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Phosphorous modified epoxy resin... Specific Chemical Substances § 721.3135 Phosphorous modified epoxy resin (generic). (a) Chemical substance... phosphorous modified epoxy resin (PMNs P-00-992 and P-01-471) is subject to reporting under this section...

  3. 40 CFR 721.10113 - Thioether epoxy (generic).

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 32 2013-07-01 2013-07-01 false Thioether epoxy (generic). 721.10113... Substances § 721.10113 Thioether epoxy (generic). (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as thioether epoxy (PMN P-04-547) is subject...

  4. 40 CFR 721.2755 - Cycloaliphatic epoxy resin (generic).

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 31 2014-07-01 2014-07-01 false Cycloaliphatic epoxy resin (generic... Substances § 721.2755 Cycloaliphatic epoxy resin (generic). (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as cycloaliphatic epoxy resin...

  5. 40 CFR 721.10113 - Thioether epoxy (generic).

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 31 2011-07-01 2011-07-01 false Thioether epoxy (generic). 721.10113... Substances § 721.10113 Thioether epoxy (generic). (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as thioether epoxy (PMN P-04-547) is subject...

  6. 40 CFR 721.2755 - Cycloaliphatic epoxy resin (generic).

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 32 2012-07-01 2012-07-01 false Cycloaliphatic epoxy resin (generic... Substances § 721.2755 Cycloaliphatic epoxy resin (generic). (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as cycloaliphatic epoxy resin...

  7. 40 CFR 721.2755 - Cycloaliphatic epoxy resin (generic).

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Cycloaliphatic epoxy resin (generic... Substances § 721.2755 Cycloaliphatic epoxy resin (generic). (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as cycloaliphatic epoxy resin...

  8. 40 CFR 721.3135 - Phosphorous modified epoxy resin (generic).

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 32 2012-07-01 2012-07-01 false Phosphorous modified epoxy resin... Specific Chemical Substances § 721.3135 Phosphorous modified epoxy resin (generic). (a) Chemical substance... phosphorous modified epoxy resin (PMNs P-00-992 and P-01-471) is subject to reporting under this section...

  9. 40 CFR 721.3135 - Phosphorous modified epoxy resin (generic).

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 32 2013-07-01 2013-07-01 false Phosphorous modified epoxy resin... Specific Chemical Substances § 721.3135 Phosphorous modified epoxy resin (generic). (a) Chemical substance... phosphorous modified epoxy resin (PMNs P-00-992 and P-01-471) is subject to reporting under this section...

  10. 40 CFR 721.3135 - Phosphorous modified epoxy resin (generic).

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 31 2011-07-01 2011-07-01 false Phosphorous modified epoxy resin... Specific Chemical Substances § 721.3135 Phosphorous modified epoxy resin (generic). (a) Chemical substance... phosphorous modified epoxy resin (PMNs P-00-992 and P-01-471) is subject to reporting under this section...

  11. 40 CFR 721.10113 - Thioether epoxy (generic).

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Thioether epoxy (generic). 721.10113... Substances § 721.10113 Thioether epoxy (generic). (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as thioether epoxy (PMN P-04-547) is subject...

  12. 40 CFR 721.10113 - Thioether epoxy (generic).

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 31 2014-07-01 2014-07-01 false Thioether epoxy (generic). 721.10113... Substances § 721.10113 Thioether epoxy (generic). (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as thioether epoxy (PMN P-04-547) is subject...

  13. 40 CFR 721.3135 - Phosphorous modified epoxy resin (generic).

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 31 2014-07-01 2014-07-01 false Phosphorous modified epoxy resin... Specific Chemical Substances § 721.3135 Phosphorous modified epoxy resin (generic). (a) Chemical substance... phosphorous modified epoxy resin (PMNs P-00-992 and P-01-471) is subject to reporting under this section...

  14. 40 CFR 721.10113 - Thioether epoxy (generic).

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 32 2012-07-01 2012-07-01 false Thioether epoxy (generic). 721.10113... Substances § 721.10113 Thioether epoxy (generic). (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as thioether epoxy (PMN P-04-547) is subject...

  15. 40 CFR 721.2755 - Cycloaliphatic epoxy resin (generic).

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 32 2013-07-01 2013-07-01 false Cycloaliphatic epoxy resin (generic... Substances § 721.2755 Cycloaliphatic epoxy resin (generic). (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as cycloaliphatic epoxy resin...

  16. 40 CFR 721.2755 - Cycloaliphatic epoxy resin (generic).

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 31 2011-07-01 2011-07-01 false Cycloaliphatic epoxy resin (generic... Substances § 721.2755 Cycloaliphatic epoxy resin (generic). (a) Chemical substance and significant new uses subject to reporting. (1) The chemical substance identified generically as cycloaliphatic epoxy resin...

  17. Evaluation of several corrosion protective coating systems on aluminum

    SciTech Connect

    Higgins, R.H.

    1981-02-01

    A study of several protective coating systems for use on aluminum in seawater/seacoast environments was conducted to review the developments made on protective coatings since early in the Space Shuttle program and to perform comparative studies on these coatings to determine their effectiveness for providing corrosion protection during exposure to seawater/seacoast environments. Panels of 2219-T87 aluminum were coated with 21 different systems and exposed to a 5 percent salt spray for 4000 h. Application properties, adhesion measurements, heat resistance and corrosion protection were evaluated. For comparative studies, the presently specified Bostik epoxy system used on the SRB structures was included. Results of these tests indicate four systems with outstanding performance and four additional systems with protection almost as good. These systems are based on a chromated pretreatment, a chromate epoxy primer, and a polyurethane topcoat. Consideration for one of these systems should be included for those applications where superior corrosion protection for aluminum surfaces is required.

  18. Evaluation of several corrosion protective coating systems on aluminum

    NASA Technical Reports Server (NTRS)

    Higgins, R. H.

    1981-01-01

    A study of several protective coating systems for use on aluminum in seawater/seacoast environments was conducted to review the developments made on protective coatings since early in the Space Shuttle program and to perform comparative studies on these coatings to determine their effectiveness for providing corrosion protection during exposure to seawater/seacoast environments. Panels of 2219-T87 aluminum were coated with 21 different systems and exposed to a 5 percent salt spray for 4000 hr. Application properties, adhesion measurements, heat resistance and corrosion protection were evaluated. For comparative studies, the presently specified Bostik epoxy system used on the SRB structures was included. Results of these tests indicate four systems with outstanding performance and four additional systems with protection almost as good. These systems are based on a chromated pretreatment, a chromate epoxy primer, and a polyurethane topcoat. Consideration for one of these systems should be included for those applications where superior corrosion protection for aluminum surfaces is required.

  19. Self-constructed tree-shape high thermal conductivity nanosilver networks in epoxy

    NASA Astrophysics Data System (ADS)

    Pashayi, Kamyar; Fard, Hafez Raeisi; Lai, Fengyuan; Iruvanti, Sushumna; Plawsky, Joel; Borca-Tasciuc, Theodorian

    2014-03-01

    We report the formation of high aspect ratio nanoscale tree-shape silver networks in epoxy, at low temperatures (<150 °C) and atmospheric pressures, that are correlated to a ~200 fold enhancement of thermal conductivity (κ) of the nanocomposite compared to the polymer matrix. The networks form through a three-step process comprising of self-assembly by diffusion limited aggregation of polyvinylpyrrolidone (PVP) coated nanoparticles, removal of PVP coating from the surface, and sintering of silver nanoparticles in high aspect ratio networked structures. Controlling self-assembly and sintering by carefully designed multistep temperature and time processing leads to κ of our silver nanocomposites that are up to 300% of the present state of the art polymer nanocomposites at similar volume fractions. Our investigation of the κ enhancements enabled by tree-shaped network nanocomposites provides a basis for the development of new polymer nanocomposites for thermal transport and storage applications.We report the formation of high aspect ratio nanoscale tree-shape silver networks in epoxy, at low temperatures (<150 °C) and atmospheric pressures, that are correlated to a ~200 fold enhancement of thermal conductivity (κ) of the nanocomposite compared to the polymer matrix. The networks form through a three-step process comprising of self-assembly by diffusion limited aggregation of polyvinylpyrrolidone (PVP) coated nanoparticles, removal of PVP coating from the surface, and sintering of silver nanoparticles in high aspect ratio networked structures. Controlling self-assembly and sintering by carefully designed multistep temperature and time processing leads to κ of our silver nanocomposites that are up to 300% of the present state of the art polymer nanocomposites at similar volume fractions. Our investigation of the κ enhancements enabled by tree-shaped network nanocomposites provides a basis for the development of new polymer nanocomposites for thermal transport

  20. Kevlar 49/Epoxy COPV Aging Evaluation

    NASA Technical Reports Server (NTRS)

    Sutter, James K.; Salem, Jonathan L.; Thesken, John C.; Russell, Richard W.; Littell, Justin; Ruggeri, Charles; Leifeste, Mark R.

    2008-01-01

    NASA initiated an effort to determine if the aging of Kevlar 49/Epoxy composite overwrapped pressure vessels (COPV) affected their performance. This study briefly reviews the history and certification of composite pressure vessels employed on NASA Orbiters. Tests to evaluate overwrap tensile strength changes compared 30 year old samples from Orbiter vessels to new Kevlar/Epoxy pressure vessel materials. Other tests include transverse compression and thermal analyses (glass transition and moduli). Results from these tests do not indicate a noticeable effect due to aging of the overwrap materials.

  1. Control of pore size in epoxy systems.

    SciTech Connect

    Sawyer, Patricia Sue; Lenhart, Joseph Ludlow; Lee, Elizabeth; Kallam, Alekhya; Majumdar, Partha; Dirk, Shawn M.; Gubbins, Nathan; Chisholm, Bret J.; Celina, Mathias C.; Bahr, James; Klein, Robert J.

    2009-01-01

    Both conventional and combinatorial approaches were used to study the pore formation process in epoxy based polymer systems. Sandia National Laboratories conducted the initial work and collaborated with North Dakota State University (NDSU) using a combinatorial research approach to produce a library of novel monomers and crosslinkers capable of forming porous polymers. The library was screened to determine the physical factors that control porosity, such as porogen loading, polymer-porogen interactions, and polymer crosslink density. We have identified the physical and chemical factors that control the average porosity, pore size, and pore size distribution within epoxy based systems.

  2. Low VOC Barrier Coating for Industrial Maintenance

    DTIC Science & Technology

    2007-11-01

    paints and materials such as acrylic latex, calcium sulfonated alkyd, epoxy, conventional oil/alkyd, polyurethane, moisture-cured urethanes, waxes , and...surfaces, and remove marks prior to coating. Do not use any wax or grease based markers, or any other markers that leave a residue or stain. 3.9.1...Characterization of Atmospheric Test Sites G 140 Standard Method for Determining Atmospheric Chloride Deposition Rate by Wet Candle Method

  3. Corrosion-Mitigating, Bondable, Fluorinated Barrier Coating for Anodized Magnesium

    DTIC Science & Technology

    2016-05-01

    performed. Nonthermal atmospheric pressure plasmas can modify a polymer surface through etching , introduction of chemical functional groups, and cross...coating oxidized Mg AZ31B H24 substrates with a perfluorinated silane. Then an atmospheric plasma treatment was used to promote adhesion of an epoxy...assembled monolayers, and alternative atmospheric plasma conditions. 15. SUBJECT TERMS anodize, magnesium, corrosion, atmospheric plasma

  4. Case history advanced coatings for water treatment plant components

    SciTech Connect

    Stephenson, L.D.; Kumar, A.

    2008-12-15

    Components of water treatment plants (WTPs) are susceptible to corrosion from constant immersion in water. A case history of corrosion and proximity to chlorine problems and their treatment at an Army WTP is presented. Solutions included using high micro-silica restoration mortar and advanced coal tar epoxy coatings.

  5. WEATHERING DEGRADATION OF A POLYURETHANE COATING. (R828081E01)

    EPA Science Inventory

    The degradation of polyurethane topcoat over a chromate pigmented epoxy primer was examined by atomic force microscopy (AFM), scanning electronic microscopy (SEM), X-ray photo-electron spectroscopy (XPS) and Fourier transform infra-red spectroscopy (FTIR) after the coated pane...

  6. WEATHERING DEGRADATION OF A POLYURETHANE COATING. (R828081E01)

    EPA Science Inventory

    The degradation of polyurethane topcoat over a chromate pigmented epoxy primer was examined by atomic force microscopy (AFM), scanning electronic microscopy (SEM), X-ray photo-electron spectroscopy (XPS) and Fourier transform infra-red spectroscopy (FTIR) after the coated pane...

  7. Development of a special purpose spacecraft interior coating, phase 3

    NASA Technical Reports Server (NTRS)

    Gillman, H. D.; Nannelli, P.

    1979-01-01

    A variety of intumescent coatings based on a fluorocarbon latex resin modified with either an acrylic resin or an epoxy resin were prepared. Several intumescent systems were used for these studies including some based on ammonium polyphosphate and others based on sulfanilamide. The best coatings developed had a high concentration (60-70% by wt.) of intumescent additives and had to be applied thick, approximately 100 mils, in order to have adequate intumescent/fire protection properties.

  8. Reducing Corrosion Control Costs with Rapid-Cure Coatings

    DTIC Science & Technology

    2007-01-01

    investigated and employed in the Single Coat Program include a broad spectrum of materials — epoxies, polyurethanes, polyureas, polyesters , and...of the polyol -isocyanate reaction to fulfill the basic properties of forming a solid material from two liquid components. The art is in understand...ing the behavior of the polyol and isocyanate com- ponents. Because of the reactivity of isocyanates with water, polyurethane coatings must be

  9. Retention of Pre-Construction Primer in Tank Coating System

    DTIC Science & Technology

    2002-11-01

    tanks. In ballast tanks this trend has been reversed; however, technology has not caught up with the change in direction. Five marine coatings...but is in the process of changing to some of the newer zinc filled silicate types. The Zaliv Shipyard is using Ameron 139 iron oxide epoxy primer...deterioration of the organic binder. Where this was apparent (i.e., the coating had changed color) the defective material could be removed during secondary

  10. Coating of carbon nanotube fibers: variation of tensile properties, failure behavior and adhesion strength

    NASA Astrophysics Data System (ADS)

    Mäder, Edith; Liu, Jian-Wen; Hiller, Janett; Lu, Weibang; Li, Qingwen; Zhandarov, Serge; Chou, Tsu-Wei

    2015-07-01

    An experimental study of the tensile properties of CNT fibers and their interphasial behavior in epoxy matrices is reported. One of the most promising applications of CNT fibers is their use as reinforcement in multifunctional composites. For this purpose, an increase of the tensile strength of the CNT fibers in unidirectional composites as well as strong interfacial adhesion strength is desirable. However, the mechanical performance of the CNT fiber composites manufactured so far is comparable to that of commercial fiber composites. The interfacial properties of CNT fiber/polymer composites have rarely been investigated and provided CNT fiber/epoxy interfacial shear strength of 14.4 MPa studied by the microbond test. In order to improve the mechanical performance of the CNT fibers, an epoxy compatible coating with nano-dispersed aqueous based polymeric film formers and low viscous epoxy resin, respectively, was applied. For impregnation of high homogeneity, low molecular weight epoxy film formers and polyurethane film formers were used. The aqueous based epoxy film formers were not crosslinked and able to interdiffuse with the matrix resin after impregnation. Due to good wetting of the individual CNT fibers by the film formers, the degree of activation of the fibers was improved leading to increased tensile strength and Young’s modulus. Cyclic tensile loading and simultaneous determination of electric resistance enabled to characterize the fiber’s durability in terms of elastic recovery and hysteresis. The pull-out tests and SEM study reveal different interfacial failure mechanisms in CNT fiber/epoxy systems for untreated and film former treated fibers, on the one hand, and epoxy resin treated ones, on the other hand. The epoxy resin penetrated between the CNT bundles in the reference or film former coated fiber, forming a relatively thick CNT/epoxy composite layer and thus shifting the fracture zone within the fiber. In contrast to this, shear sliding along

  11. Characterization of Epoxy Functionalized Graphite Nanoparticles and the Physical Properties of Epoxy Matrix Nanocomposites

    NASA Technical Reports Server (NTRS)

    Miller, Sandi G.; Bauer, Jonathan L.; Maryanski, Michael J.; Heimann, Paula J.; Barlow, Jeremy P.; Gosau, Jan-Michael; Allred, Ronald E.

    2010-01-01

    This work presents a novel approach to the functionalization of graphite nanoparticles. The technique provides a mechanism for covalent bonding between the filler and matrix, with minimal disruption to the sp2 hybridization of the pristine graphene sheet. Functionalization proceeded by covalently bonding an epoxy monomer to the surface of expanded graphite, via a coupling agent, such that the epoxy concentration was measured as approximately 4 wt.%. The impact of dispersing this material into an epoxy resin was evaluated with respect to the mechanical properties and electrical conductivity of the graphite-epoxy nanocomposite. At a loading as low as 0.5 wt.%, the electrical conductivity was increased by five orders of magnitude relative to the base resin. The material yield strength was increased by 30% and Young s modulus by 50%. These results were realized without compromise to the resin toughness.

  12. Characterization of red mud-epoxy intumescent char using surface imaging and micro analysis

    SciTech Connect

    Arogundade, A. I. Megat-Yusoff, P. S. M. Faiz, A.; Bhat, A. H.

    2015-07-22

    In this study, red mud (RM), an oxide waste was proposed as reinforcing, synergistic filler for the traditional epoxy intumescent coating (IC). 5.5 wt% of acid-modified and unmodified red mud were introduced into the basic intumescent formulation of ammonium polyphosphate (APP), pentaerythritol (PER) and melamine (MEL). In order to predict effect of modification on its suitability, Field emission electron scanning microscopy and Fourier transform infra red were used to obtain detailed characteristics such as the cell size, pore distribution, homogeneity and chemical composition of the red mud-epoxy carbonaceous char. Both acid-modified and unmodified RM-filled ICs produced chars with smaller and more closely packed cells compared to chars from the unfilled coating. Both coating types had hard carbonaceous metal phosphate coverings that could act as heat barriers. The unmodified red mud was found to be antagonistic to the intumescent action with an expansion of only 2 times the initial thickness. The leached, low iron-red mud produced an expansion of 15 times the initial thickness, but possessed a hollow interior. From these findings, it may be deduced that while acid leaching of red mud may improve intumescent expansion, it would be necessary to optimize the percent filler loading to improve residual mass.

  13. Characterization of red mud-epoxy intumescent char using surface imaging and micro analysis

    NASA Astrophysics Data System (ADS)

    Arogundade, A. I.; Megat-Yusoff, P. S. M.; Bhat, A. H.; Faiz, A.

    2015-07-01

    In this study, red mud (RM), an oxide waste was proposed as reinforcing, synergistic filler for the traditional epoxy intumescent coating (IC). 5.5 wt% of acid-modified and unmodified red mud were introduced into the basic intumescent formulation of ammonium polyphosphate (APP), pentaerythritol (PER) and melamine (MEL). In order to predict effect of modification on its suitability, Field emission electron scanning microscopy and Fourier transform infra red were used to obtain detailed characteristics such as the cell size, pore distribution, homogeneity and chemical composition of the red mud-epoxy carbonaceous char. Both acid-modified and unmodified RM-filled ICs produced chars with smaller and more closely packed cells compared to chars from the unfilled coating. Both coating types had hard carbonaceous metal phosphate coverings that could act as heat barriers. The unmodified red mud was found to be antagonistic to the intumescent action with an expansion of only 2 times the initial thickness. The leached, low iron-red mud produced an expansion of 15 times the initial thickness, but possessed a hollow interior. From these findings, it may be deduced that while acid leaching of red mud may improve intumescent expansion, it would be necessary to optimize the percent filler loading to improve residual mass.

  14. Effect of Liquid-Crystalline Epoxy Backbone Structure on Thermal Conductivity of Epoxy-Alumina Composites

    NASA Astrophysics Data System (ADS)

    Giang, Thanhkieu; Kim, Jinhwan

    2017-01-01

    In a series of papers published recently, we clearly demonstrated that the most important factor governing the thermal conductivity of epoxy-Al2O3 composites is the backbone structure of the epoxy. In this study, three more epoxies based on diglycidyl ester-terminated liquid-crystalline epoxy (LCE) have been synthesized to draw conclusions regarding the effect of the epoxy backbone structure on the thermal conductivity of epoxy-alumina composites. The synthesized structures were characterized by proton nuclear magnetic resonance (1H-NMR) and Fourier-transform infrared (FT-IR) spectroscopy. Differential scanning calorimetry, thermogravimetric analysis, and optical microscopy were also employed to examine the thermal and optical properties of the synthesized LCEs and the cured composites. All three LCE resins exhibited typical liquid-crystalline behaviors: clear solid crystalline state below the melting temperature ( T m), sharp crystalline melting at T m, and transition to nematic phase above T m with consequent isotropic phase above the isotropic temperature ( T i). The LCE resins displayed distinct nematic liquid-crystalline phase over a wide temperature range and retained liquid-crystalline phase after curing, with high thermal conductivity of the resulting composite. The thermal conductivity values ranged from 3.09 W/m-K to 3.89 W/m-K for LCE-Al2O3 composites with 50 vol.% filler loading. The steric effect played a governing role in the difference. The neat epoxy resin thermal conductivity was obtained as 0.35 W/m-K to 0.49 W/m-K based on analysis using the Agari-Uno model. The results clearly support the objective of this study in that the thermal conductivity of the LCE-containing networks strongly depended on the epoxy backbone structure and the degree of ordering in the cured network.

  15. On the nature of interface of carbon nanotube coated carbon fibers with different polymers

    NASA Astrophysics Data System (ADS)

    Singh Bedi, Harpreet; Padhee, Srikant S.; Agnihotri, Prabhat K.

    2016-07-01

    Experimental investigations are carried out to analyse the wetting behaviour of carbon nanotube (CNT) coated carbon fiber to determine their suitability to process carbon nanotube coated carbon fiber/polymer multiscale composites for structural applications. To overcome the problem of agglomeration, CNTs are grown directly on the surface of carbon fibers as well as fabric using thermal chemical vapour deposition (CVD) technique. The term multiscale is used because different reinforcement mechanisms operate at the scale of long fibers and CNTs which are of few micrometers in length. The load carrying capacity of these multiscale composites critically depends on the efficiency and extent of load transfer from low strength matrix to high strength fiber which in turn depends on the interfacial strength between CNT coated carbon fiber and polymer matrix. A systematic analysis of wetting behaviour of CNT coated carbon fiber with epoxy and polyester matrix is carried out in this study. It is shown that CNT coated carbon fibers as well as fabric show better wettability with epoxy matrix as compared to polyester matrix. This results in stronger interface of CNT coated carbon fiber with epoxy as compared to polyester in multiscale composite system. A similar observation is made in nanoindentation testing of single fiber multiscale composites processed with epoxy and polyester matrix. In addition, it is observed that wettability, interfacial strength and average properties of CNT coated carbon fiber/polymer composites are a function of CNT density on the surface of carbon fibers.

  16. Thermal expansion and swelling of cured epoxy resin used in graphite/epoxy composite materials

    NASA Technical Reports Server (NTRS)

    Adamson, M. J.

    1980-01-01

    The paper presents results of experiments in which the thermal expansion and swelling behavior of an epoxy resin system and two graphite/epoxy composite systems exposed to water were measured. It was found that the cured epoxy resin swells by an amount slightly less than the volume of the absorbed water and that the swelling efficiency of the water varies with the moisture content of the polymer. Additionally, the thermal expansion of cured epoxy resin that is saturated with water is observed to be more than twice that of dry resin. Results also indicate that cured resin that is saturated with 7.1% water at 95 C will rapidly increase in moisture content to 8.5% when placed in 1 C water. The mechanism for this phenomenon, termed reverse thermal effect, is described in terms of a slightly modified free-volume theory in conjunction with the theory of polar molecule interaction. Nearly identical behavior was observed in two graphite/epoxy composite systems, thus establishing that this behavior may be common to all cured epoxy resins.

  17. Epoxy resins produce improved plastic scintillators

    NASA Technical Reports Server (NTRS)

    Markley, F. W.

    1967-01-01

    Plastic scintillator produced by the substitution of epoxy resins for the commonly used polystyrene is easy to cast, stable at room temperature, and has the desirable properties of a thermoset or cross-linked system. Such scintillators can be immersed directly in strong solvents, an advantage in many chemical and biological experiments.

  18. Thermal modeling of an epoxy encapsulation process

    SciTech Connect

    Baca, R.G.; Schutt, J.A.

    1991-01-01

    The encapsulation of components is a widely used process at Sandia National Laboratories for packaging components to withstand structural loads. Epoxy encapsulants are also used for their outstanding dielectric strength characteristics. The production of high voltage assemblies requires the encapsulation of ceramic and electrical components (such as transformers). Separation of the encapsulant from internal contact surfaces or voids within the encapsulant itself in regions near the mold base have caused high voltage breakdown failures during production testing. In order to understand the failure mechanisms, a methodology was developed to predict both the thermal response and gel front progression of the epoxy the encapsulation process. A thermal model constructed with PATRAN Plus (1) and solved with the P/THERMAL (2) analysis system was used to predict the thermal response of the encapsulant. This paper discusses the incorporation of an Arrhenius kinetics model into Q/TRAN (2) to model the complex volumetric heat generation of the epoxy during the encapsulation process. As the epoxy begins to cure, it generates heat and shrinks. The total cure time of the encapsulant (transformation from a viscous liquid to solid) is dependent on both the initial temperature and the entire temperature history. Because the rate of cure is temperature dependent, the cure rate accelerates with a temperature increase and, likewise, the cure rate is quenched if the temperature is reduced. The temperature and conversion predictions compared well against experimental data. The thermal simulation results were used to modify the temperature cure process of the encapsulant and improve production yields.

  19. Polymeric Additives For Graphite/Epoxy Composites

    NASA Technical Reports Server (NTRS)

    Kourtides, D. A.; Nir, Z.

    1990-01-01

    Report describes experimental studies of properties of several graphite/epoxy composites containing polymeric additives as flexibilizing or toughening agents. Emphasizes effects of brominated polymeric additives (BPA's) with or without carboxy-terminated butadiene acrylonitrile rubber. Reviews effects of individual and combined additives on fracture toughnesses, environmental stabilities, hot/wet strengths, thermomechanical behaviors, and other mechanical properties of composites.

  20. Microcracking in Graphite-Epoxy Composites

    DTIC Science & Technology

    1980-09-01

    ply Pabric 350 -100 to -320 Kirlin/ Pynchon GY 70/X30 (0/45190/135)s 250 -170 General Dynamics/Convair Division CY 70/934 0. 350 -16 Aerospace...and Glass Matrices," J. Mat. Sci. 7, 676-681 (1972). 17. R. L. Kirlin and G. E. Pynchon , "Dimensional Stability Investigation - Graphite/Epoxy Truss

  1. Three-Dimensional Structure Analysis and Percolation Properties of a Barrier Marine Coating

    PubMed Central

    Chen, Bo; Guizar-Sicairos, Manuel; Xiong, Gang; Shemilt, Laura; Diaz, Ana; Nutter, John; Burdet, Nicolas; Huo, Suguo; Mancuso, Joel; Monteith, Alexander; Vergeer, Frank; Burgess, Andrew; Robinson, Ian

    2013-01-01

    Artificially structured coatings are widely employed to minimize materials deterioration and corrosion, the annual direct cost of which is over 3% of the gross domestic product (GDP) for industrial countries. Manufacturing higher performance anticorrosive coatings is one of the most efficient approaches to reduce this loss. However, three-dimensional (3D) structure of coatings, which determines their performance, has not been investigated in detail. Here we present a quantitative nano-scale analysis of the 3D spatial structure of an anticorrosive aluminium epoxy barrier marine coating obtained by serial block-face scanning electron microscopy (SBFSEM) and ptychographic X-ray computed tomography (PXCT). We then use finite element simulations to demonstrate how percolation through this actual 3D structure impedes ion diffusion in the composite materials. We found the aluminium flakes align within 15° of the coating surface in the material, causing the perpendicular diffusion resistance of the coating to be substantially higher than the pure epoxy. PMID:23378910

  2. Sustainable epoxy and oxetane thermosets from photo-initiated cationic polymerization

    NASA Astrophysics Data System (ADS)

    Ryu, Chang

    A group of sustainable materials are proposed and produced from multifunctional epoxides and oxetanes obtained from renewable sources. Monomers are photopolymerized using diaryliodonium salts designed and synthesized by our group as initiator. A detailed investigation of the network formation of epoxidized linseed oil revealed that crosslinks is markedly dependent to the thickness and viscosity of substrate. Copolymerization studies of difunctional oxetane showed that limonene dioxide was effective in increasing the reaction rates and shorten the inherent induction period, also known as kick-starting effect. Such oxetane thermoset can achieve desirable curing rates and Tg compared to petroleum based epoxy used in applications such as large scale surface coatings.

  3. COATED ALLOYS

    DOEpatents

    Harman, C.G.; O'Bannon, L.S.

    1958-07-15

    A coating is described for iron group metals and alloys, that is particularly suitable for use with nickel containing alloys. The coating is glassy in nature and consists of a mixture containing an alkali metal oxide, strontium oxide, and silicon oxide. When the glass coated nickel base metal is"fired'' at less than the melting point of the coating, it appears the nlckel diffuses into the vitreous coating, thus providing a closely adherent and protective cladding.

  4. Aluminide coatings

    DOEpatents

    Henager, Jr; Charles, H [Kennewick, WA; Shin, Yongsoon [Richland, WA; Samuels, William D [Richland, WA

    2009-08-18

    Disclosed herein are aluminide coatings. In one embodiment coatings are used as a barrier coating to protect a metal substrate, such as a steel or a superalloy, from various chemical environments, including oxidizing, reducing and/or sulfidizing conditions. In addition, the disclosed coatings can be used, for example, to prevent the substantial diffusion of various elements, such as chromium, at elevated service temperatures. Related methods for preparing protective coatings on metal substrates are also described.

  5. Contact allergy to epoxy resin: risk occupations and consequences.

    PubMed

    Bangsgaard, Nannie; Thyssen, Jacob Pontoppidan; Menné, Torkil; Andersen, Klaus Ejner; Mortz, Charlotte G; Paulsen, Evy; Sommerlund, Mette; Veien, Niels Kren; Laurberg, Grete; Kaaber, Knud; Thormann, Jens; Andersen, Bo Lasthein; Danielsen, Anne; Avnstorp, Christian; Kristensen, Berit; Kristensen, Ove; Vissing, Susanne; Nielsen, Niels Henrik; Johansen, Jeanne Duus

    2012-08-01

    Epoxy resin monomers are strong skin sensitizers that are widely used in industrial sectors. In Denmark, the law stipulates that workers must undergo a course on safe handling of epoxy resins prior to occupational exposure, but the effectiveness of this initiative is largely unknown. To evaluate the prevalence of contact allergy to epoxy resin monomer (diglycidyl ether of bisphenol A; MW 340) among patients with suspected contact dermatitis and relate this to occupation and work-related consequences. The dataset comprised 20 808 consecutive dermatitis patients patch tested during 2005-2009. All patients with an epoxy resin-positive patch test were sent a questionnaire. A positive patch test reaction to epoxy resin was found in 275 patients (1.3%), with a higher proportion in men (1.9%) than in women (1.0%). The prevalence of sensitization to epoxy resin remained stable over the study period. Of the patients with an epoxy resin-positive patch test, 71% returned a questionnaire; 95 patients had worked with epoxy resin in the occupational setting, and, of these, one-third did not use protective gloves and only 50.5% (48) had participated in an educational programme. The 1% prevalence of epoxy resin contact allergy is equivalent to reports from other countries. The high occurrence of epoxy resin exposure at work, and the limited use of protective measures, indicate that reinforcement of the law is required. © 2012 John Wiley & Sons A/S.

  6. Effect of amino-modified silica nanoparticles on the corrosion protection properties of epoxy resin-silica hybrid materials.

    PubMed

    Chang, Kung-Chin; Lin, Hui-Fen; Lin, Chang-Yu; Kuo, Tai-Hung; Huang, Hsin-Hua; Hsu, Sheng-Chieh; Yeh, Jui-Ming; Yang, Jen-Chang; Yu, Yuan-Hsiang

    2008-06-01

    In this paper, a series of organic-inorganic hybrid materials consisting of epoxy resin frameworks and dispersed nanoparticles of amino-modified silica (AMS) were successfully prepared. First of all, the AMS nanoparticles were synthesized by carrying out the conventional acid-catalyzed sol-gel reactions of tetraethyl orthosilicate (TEOS) in the presence of (3-aminopropyl)-trimethoxysilane (APTES) molecules. The as-prepared AMS nanoparticles were then characterized by FTIR, 13C-NMR and 29Si-NMR spectroscopy. Subsequently, a series of hybrid materials were prepared by performing in-situ thermal ring-opening polymerization reactions of epoxy resin in the presence of as-prepared AMS nanoparticles and raw silica (RS) particles. The as-prepared epoxy-silica hybrid materials with AMS nanoparticles were found to show better dispersion capability than that of RS particles existed in hybrid materials based on the morphological observation of transmission electron microscopy (TEM). The hybrid materials containing AMS nanoparticles in the form of coating on cold-rolled steel (CRS) were found to be much superior in corrosion protection over those of hybrid materials with RS particles when tested by a series of electrochemical measurements of potentiodynamic and impedance spectroscopy in 5 wt% aqueous NaCI electrolyte. The increase of corrosion protection effect of hybrid coatings may have probably resulted from the enhancement of the adhesion strength of the hybrid coatings on CRS coupons, which may be attributed to the formation of Fe-O-Si covalent bond at the interface of coating/CRS system based on the FTIR-RAS (reflection absorption spectroscopy) studies. The better dispersion capability of AMS nanoparticles in hybrid materials were found to lead more effectively enhanced molecular barrier property, mechanical strength, surface hydrophobicity and optical clarity as compared to that of RS particles, in the form of coating and membrane, based on the measurements of molecular

  7. A novel fabrication of a high performance SiO(2)-graphene oxide (GO) nanohybrids: Characterization of thermal properties of epoxy nanocomposites filled with SiO(2)-GO nanohybrids.

    PubMed

    Haeri, S Z; Ramezanzadeh, B; Asghari, M

    2017-05-01

    In this study it has been aimed to enhance the thermal resistance of epoxy coating through incorporation of SiO2-GO nanohybrids. SiO2-GO nanohybrids were synthesized through one-step sol-gel route using a mixture of Tetraethylorthosilane (TEOS) and 3-Aminopropyl triethoxysilane (APTES) silanes. The SiO2-GO nanohybrids were prepared at various hydrolysis times of 24, 48 and 72h. Then 0.2wt.% of GO and SiO2-GO nanohybrids were separately incorporated into the epoxy coating. Results revealed that amino functionalized SiO2 nanoparticles with particle size around 20-30nm successfully synthesized on the basal plane of GO. Results showed significant improvement of dispersion and interfacial interactions between nanohybrids and epoxy composite arising from covalent bonding between the SiO2-GO and the epoxy matrix. It was found that the thermal resistance of SiO2-GO nanohybrids and SiO2-GO/Epoxy nanocomposite was noticeably higher than GO and epoxy matrix, respectively. Copyright © 2017 Elsevier Inc. All rights reserved.

  8. Friction and wear properties of hybrid sol-gel nanocomposite coatings against steel: Influence of their intrinsic properties

    NASA Astrophysics Data System (ADS)

    Belon, Cindy; Schmitt, Marjorie; Bistac, Sophie; Croutxé-Barghorn, Céline; Chemtob, Abraham

    2011-05-01

    A dual UV-curing process inducing in a single step cationic photopolymerization and a photoinduced sol-gel process was used to obtain novel hybrid coatings. For this, an epoxy resin based on hydrogenated diglycidyl ether bisphenol A was mixed with an epoxy trimethoxysilane precursor (GPTMS, TRIMO) in the presence of photoacid generator based on diaryliodonium salt. Various UV-cured coatings were prepared with different amounts of the hybrid monomer (20 and 50 wt%), and two thicknesses: 15 and 80 μm. The friction and wear properties of these coatings were characterized on a ball-on-disc tribometer (steel ball; applied normal load: 6 N; sliding speed: 5 cm/s). Both the coating thickness and the addition of the hybrid monomer tend to improve the stiffness of the pure epoxy resin; however, these two parameters also induce an increase of the dynamic friction value.

  9. Assessment of cross-reactivity of new less sensitizing epoxy resin monomers in epoxy resin-allergic individuals.

    PubMed

    Hagvall, Lina; Niklasson, Ida B; Rudbäck, Johanna; O'Boyle, Niamh M; Niklasson, Eva; Luthman, Kristina; Karlberg, Ann-Therese

    2016-09-01

    Measures to prevent occupational exposure to epoxy resins, including education, medical examination, and voluntary agreements between employers and workers, have not been effective enough to protect against skin sensitization. Therefore, alternatives to the major epoxy resin haptens that have been found to be less sensitizing in the local lymph node assay have been developed. To study the cross-reactivity of two newly designed epoxy resin monomers, with decreased skin-sensitizing potency and good technical properties as compared with diglycidyl ether of bisphenol A (DGEBA), in subjects with known contact allergy to epoxy resin of DGEBA type. Eleven individuals with previous positive patch test reactions to epoxy resin of DGEBA participated in the study. The two alternative epoxy resin monomers were synthesized and patch tested in dilution series in parallel with epoxy resin of DGEBA from the baseline series (containing 92% DGEBA). All participants reacted to epoxy resin of DGEBA on retesting. Three participants reacted to monomer 1. No reactions were seen to monomer 2. The alternative monomers studied showed little or no cross-reactivity with epoxy resin of DGEBA. Decreasing the risk of sensitization by using less sensitizing compounds is important, as contact allergy to epoxy resins is common in spite of thorough preventive measures. © 2016 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

  10. Light-Weight Silver Plating Foam and Carbon Nanotube Hybridized Epoxy Composite Foams with Exceptional Conductivity and Electromagnetic Shielding Property.

    PubMed

    Xu, Yu; Li, Ying; Hua, Wei; Zhang, Aiming; Bao, Jianjun

    2016-09-14

    Herein, light-weight and exceptionally conductive epoxy composite foams were innovatively fabricated for electromagnetic interference (EMI) shielding applications using multiwalled carbon nanotubes (MWCNTs) and 3D silver-coated melamine foam (SF) as conductive frameworks. A novel and nontraditional polymer microsphere was used to reduce the material density. The preformed, highly porous, and electrically conductive SF provided channels for fast electron transport. The MWCNTs were used to offset the decrease in conductive pathways due to the crystal defects of the silver layer and the insulating epoxy resin. Consequently, an exceptional conductivity of 253.4 S m(-1), a remarkable EMI shielding effectiveness of above 68 dB at 0.05-18 GHz, and a thermal conductivity of 0.305 W mK(-1) were achieved in these novel foams employing only 2 wt % of MWCNTs and 3.7 wt % of silver due to the synergistic effects that originated in the MWCNT and SF. These parameters are substantially higher than that achieved for the foam containing 2 wt % MWCNTs. Also, the SF exhibited little weakening in the foamability of the epoxy blends and the compression properties of resulting foams. All the results indicated that this effort provided a novel, simple, low-cost, and easily industrialized concept for fabricating light-weight, high-strength epoxy composite foams for high-performance EMI shielding applications.

  11. Investigations of toughening mechanisms of epoxy resins

    NASA Technical Reports Server (NTRS)

    Koenig, T.

    1986-01-01

    Composite material technology was applied to the solid rocket booster by the development of a carbon filament-epoxy resin case which yields a net increase of 4000 lbs. in payload in the shuttle. The question of reusability of the new composite tanks has not yet been answered and will depend on the toughness of the matrix resin. The present study was aimed at providing conditions whereby test specimens of the epoxy resin (EPON/85) and curing agents of systematically varied structures could be produced in a controlled manner. Three sets of conditions were found that might allow the isolation of the structural effects on toughness from the cure effects. The kinetic methods leading to the determination of these conditions are described.

  12. Permeability measurement and control for epoxy composites

    NASA Astrophysics Data System (ADS)

    Chang, Tsun-Hsu; Tsai, Cheng-Hung; Wong, Wei-Syuan; Chen, Yen-Ren; Chao, Hsien-Wen

    2017-08-01

    The coupling of the electric and magnetic fields leads to a strong interplay in materials' permittivity and permeability. Here, we proposed a specially designed cavity, called the mu cavity. The mu cavity, consisting of a mushroom structure inside a cylindrical resonator, is exclusively sensitive to permeability, but not to permittivity. It decouples materials' electromagnetic properties and allows an accurate measurement of the permeability. With the help of an epsilon cavity, these two cavities jointly determine the complex permeability and permittivity of the materials at microwave frequencies. Homemade epoxy-based composite materials were prepared and tested. Measurement and manipulation of the permeability and permittivity of the epoxy composites will be shown. The results will be compared with the effective medium theories.

  13. Mechanism of fatigue failure of clay-epoxy nanocomposites.

    PubMed

    Juwono, Ariadne; Edward, Graham

    2006-12-01

    This work investigates the fatigue behaviour and the mechanism of fatigue failure of an epoxy resin with a dispersion of modified layered silicates in the polymer matrix. The fatigue properties are very important for structural application of nanocomposite materials. Clay-epoxy nanocomposites were successfully synthesized with a commercially available 1-Methylimidazole curing agent. The XRD and TEM findings demonstrated a pattern of clay morphology typically found in nanocomposite systems. The fatigue performance and fatigue failure mechanism of the clay-epoxy materials were studied under repetitive bending loads. The results showed that the fatigue life of filled epoxy improved significantly at strain amplitudes below a threshold value. The E-SEM observations of the epoxy and the clay-epoxy fracture surfaces showed different patterns. In conclusion, the addition of silicate strongly determines the fracture mechanism and enhances the fatigue performance.

  14. Epoxy thermoset networks derived from vegetable oils and their blends

    NASA Astrophysics Data System (ADS)

    Ryu, Chang; Ravalli, Matthew

    2015-03-01

    Epoxidized vegetable oils (EVOs), such as epoxidized soybean oil and linseed oils were prepared by the partial oxidation of the unsaturated double bonds in vegetable oils and used as monomers for preparing epoxy thermoset materials based on the cationic polymerization. These EVOs have been used to prepare epoxy thermosets of different network densities by cationic polymerization using onium salt catalyst. The crosslinked epoxy thermosets provide an ideal platform to study the structure-property-relationships of networked polymers. In particular, rheological studies on the epoxidized vegetable oil thermosets have been performed to measure the molecular weights between crosslinks (Mx) in the epoxy thermosets and to ultimately elucidate the role of functionality of epoxy groups in EVO on the mechanical and thermophysical properties of the epoxy thermoset materials. NSF DMR POLYMERS 1308617.

  15. High performance UV and thermal cure hybrid epoxy adhesive

    NASA Astrophysics Data System (ADS)

    Chen, C. F.; Iwasaki, S.; Kanari, M.; Li, B.; Wang, C.; Lu, D. Q.

    2017-06-01

    New type one component UV and thermal curable hybrid epoxy adhesive was successfully developed. The hybrid epoxy adhesive is complete initiator free composition. Neither photo-initiator nor thermal initiator is contained. The hybrid adhesive is mainly composed of special designed liquid bismaleimide, partially acrylated epoxy resin, acrylic monomer, epoxy resin and latent curing agent. Its UV light and thermal cure behavior was studied by FT-IR spectroscopy and FT-Raman spectroscopy. Adhesive samples cured at UV only, thermal only and UV + thermal cure conditions were investigated. By calculated conversion rate of double bond in both acrylic component and maleimide compound, satisfactory light curability of the hybrid epoxy adhesive was confirmed quantitatively. The investigation results also showed that its UV cure components, acrylic and bismalimide, possess good thermal curability too. The initiator free hybrid epoxy adhesive showed satisfactory UV curability, good thermal curability and high adhesion performance.

  16. Biobased Epoxy Nanocomposites Derived from Lignin-Based Monomers.

    PubMed

    Zhao, Shou; Abu-Omar, Mahdi M

    2015-07-13

    Biobased epoxy nanocomposites were synthesized based on 2-methoxy-4-propylphenol (dihydroeugenol, DHE), a molecule that has been obtained from the lignin component of biomass. To increase the content of hydroxyl groups, DHE was o-demethylated using aqueous HBr to yield propylcatechol (DHEO), which was subsequently glycidylated to epoxy monomer. Optimal conditions in terms of yield and epoxy equivalent weight were found to be 60 °C with equal NaOH/phenolic hydroxyl molar ratio. The structural evolution from DHE to cured epoxy was followed by (1)H NMR and Fourier transform infrared spectroscopy. The nano-montmorillonite modified DHEO epoxy exhibited improved storage modulus and thermal stability as determined from dynamic mechanical analysis and thermogravimetric analysis. This study widens the synthesis routes of biobased epoxy thermosets from lignin-based molecules.

  17. Morphology development of rubber-modified epoxy thermosets

    SciTech Connect

    Kwon, O.; Ward, T.C.

    1996-12-31

    Epoxy thermosets have been widely used as high performance adhesives and matrix resins for composites due to their outstanding mechanical and thermal properties, such as high modulus and tensile strength, high glass transition temperature, high thermal stability, and moisture resistance. Incorporation of a secondary rubbery phase into the glassy epoxy matrix can improve impact and fracture toughness of epoxy thermosets without sacrificing the other desirable properties of the neat epoxy thermoset. During the curing process, the initial homogeneous solution of epoxy resin-curing agent-rubber generally forms rubber-rich and epoxy-rich phases by a phase separation process which is arrested by gelation or vitrification. The final morphology developed by the cure depends on relative rates of cure reaction and phase separation. Cure conditions and the initial rubber composition control the morphology of the system and thus control the mechanical properties of the system.

  18. High Temperature Epoxy Nanocomposites for Aerospace Applications

    DTIC Science & Technology

    2009-06-10

    weak molecular interaction between non-polar alkyl chain of ammonium modified clay and polar group of epoxy resin. This was confirmed by the X- ray...polymer matrix. Several functionalized imidazolium clays , functionalized anionic clays , and silylated apophylites were synthesized and characterized by...XRD and TGA. Thermal studies of functionalized clay have shown that the onset decomposition temperature of imidazolium functionalized clay (>325oC

  19. Solvent Based Self Healing Epoxy Materials

    DTIC Science & Technology

    2008-01-01

    healing in an epoxy resin required high temperature conditions for healing to occur. 2 This observed healing after fracture of the virgin material was...as hydrogen bond donors. NMP Chlorobenzene Hexanes Toluene Formamide THF CH2Cl2 Nitrobenzene DMA DMF DMSO CH3CN Butanol Ethanol Water Xylenes 0...thermogravimetric analysis (TGA) experiments of these capsules after several weeks of storage. (a) (b) Figure 2 . ESEM images of an

  20. Glass/Epoxy Door Panel for Automobiles

    NASA Technical Reports Server (NTRS)

    Bauer, J. L. JR.

    1985-01-01

    Lightweight panel cost-effective. Integrally-molded intrusion strap key feature of composite outer door panel. Strap replaces bulky and heavy steel instrusion beam of conventional door. Standard steel inner panel used for demonstration purposes. Door redesigned to exploit advantages of composite outer panel thinner. Outer panel for automobilie door, made of glass/epoxy composite material, lighter than conventional steel door panel, meets same strength requirements, and less expensive.

  1. Intumescent Coatings as Fire Retardants

    NASA Technical Reports Server (NTRS)

    Parker, J. A.; Fohlen, G. M.; Sawko, P. M.; Fish, R. H.

    1970-01-01

    The development of fire-retardant coatings to protect surfaces which may be exposed to fire or extreme heat is a subject of intense interest to many industries. A fire-retardant paint has been developed which represents a new chemical approach for preparing intumescent coatings, and potentially, is very important to fire-prevention authorities. The requirements for a superior coating include ease of application, suitability to a wide variety of surfaces and finishes, and stability over an extended period of time within a broad range of ambient temperature and humidity conditions. These innovative coatings, when activated by the heat of a fire, react to form a thick, low-density, polymeric coating or char layer. Water vapor and sulphur dioxide are released during the intumescent reaction. Two fire-protection mechanisms thus become available: (1) the char layer retards the flow of heat, due to the extremely low thermal conductivity; and (2) water vapor and sulfur dioxide are released, providing fire quenching properties. Still another mechanism functions in cases where the char, by virtue of its high oxidation resistance and low thermal conductivity, reaches a sufficiently high temperature to re-radiate much of the incident heat load. The coatings consist of dispersions of selective salts of a nitro-amino-arornatic compound. Specifically, para-nitroaniline bisulfate and the ammonium salt of para-nitroaniline-ortho sulphuric acid (2-amino-5-nitrobenzenesulphuric acid) are used. Suitable vehicles are cellulose nitrate of lacquer grade, a nitrite-phenolic modified rubber, or epoxy-polysulfide copolymer. Three separate formulations have been developed. A solvent is usually employed, such as methylethyl ketone, butyl acetate, or toluene, which renders the coatings suitably thin and which evaporates after the coatings are applied. Generally, the intumescent material is treated as insoluble in the vehicle, and is ground and dispersed in the vehicle and solvent like an

  2. Screening occupational contact allergy to bisphenol F epoxy resin.

    PubMed

    Aalto-Korte, Kristiina; Suuronen, Katri; Kuuliala, Outi; Henriks-Eckerman, Maj-Len; Jolanki, Riitta

    2014-09-01

    Epoxy resins based on diglycidyl ether of bisphenol F (DGEBF) are widely used as such in applications requiring chemical resistance, and also together with diglycidyl ether of bisphenol A resin (DGEBA-R). Concomitant patch test reactions to DGEBA-R and DGEBF resin (DGEBF-R) are common. Previous studies have yielded conflicting results on the frequency of independent DGEBF-R contact allergies. To report the results of over 11 years of screening with DGEBF-R. An in-house test substance of DGEBF-R (Epikote 862) was tested in the baseline patch test series, first at 1% and later at 0.25%. Test files were screened for allergic reactions to DGEBF-R and DGEBA-R, and the clinical records of positively reacting patients were analysed for occupation and exposure. Among 1972 patients, 66 (3.3%) reacted to DGEBF-R and 96 (4.9%) to DGEBA-R. Independent DGEBF-R allergies were seen in 5 patients only, and independent DGEBA-R allergies in 35. Specific exposure to DGEBF-R was found in 26 patients. The main occupational fields were the aircraft industry, the electrical and sports equipment industry, boat building, painting/floor coating, tile setting, and pipe relining. Independent contact allergies to DGEBF-R were rare, and screening with it was not found to be useful. © 2014 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

  3. Safe epoxy encapsulant for high voltage magnetics

    SciTech Connect

    Sanchez, R.O.; Archer, W.E.

    1998-01-01

    This paper describes the use of Formula 456, an aliphatic amine cured epoxy for impregnating coils and high voltage transformers. Sandia has evaluated a number of MDA-free epoxy encapsulants which relied on either anhydride or other aromatic amine curing agents. The use of aliphatic amine curing agents was more recently evaluated and has resulted in the definition of Formula 456 resin. Methylene dianiline (MDA) has been used for more than 20 years as the curing agent for various epoxy formulations throughout the Department of Energy and much of industry. Sandia National Laboratories began the process of replacing MDA with other formulations because of regulations imposed by OSHA on the use of MDA. OSHA has regulated MDA because it is a suspect carcinogen. Typically the elimination of OSHA-regulated materials provides a rare opportunity to qualify new formulations in a range of demanding applications. It was important to take full advantage of that opportunity, although the associated materials qualification effort was costly. Small high voltage transformers are one of those demanding applications. The successful implementation of the new formulation for high reliability transformers will be described. The test results that demonstrate the parts are qualified for use in DOE weapon systems will be presented.

  4. Method for Improving Acoustic Impedance of Epoxy Resins

    DTIC Science & Technology

    2010-06-21

    include neoprene, ethylene propylene diene monomer ( EPDM ) and polyurethane rubbers . Typical applications of these materials encapsulate and protect...a different material (e.g., rubber ) cannot be used. Thus, a hard, strong and acoustically transparent material is needed. Suitable high modulus...an epoxy resin. In this method, an epoxy resin component is mixed with a rubber component. The epoxy resin component is preferably a bisphenol A

  5. Method for Improving Acoustic Impedance of Epoxy Resins

    DTIC Science & Technology

    2010-06-11

    neoprene, ethylene propylene diene monomer ( EPDM ) and polyurethane rubbers . Typical applications of these materials encapsulate and protect acoustic...different material (e.g., rubber ) cannot be used. Thus, a hard, strong and acoustically transparent material is needed. Suitable high modulus...epoxy resin. In this method, an epoxy resin component is mixed with a rubber component. The epoxy resin component is preferably a bisphenol A

  6. Selective Clay Placement Within a Silicate-Clay Epoxy Blend Nanocomposite

    NASA Technical Reports Server (NTRS)

    Miller, Sandi G (Inventor)

    2013-01-01

    A clay-epoxy nanocomposite may be prepared by dispersing a layered clay in an alkoxy epoxy, such as a polypropylene oxide based epoxide before combining the mixture with an aromatic epoxy to improve the nanocomposite's thermal and mechanical properties.

  7. Rate dependent response and failure of a ductile epoxy and carbon fiber reinforced epoxy composite

    SciTech Connect

    Brown, Eric N; Rae, Philip J; Dattelbaum, Dana M; Stahl, David B

    2010-01-01

    An extensive characterization suite has been performed on the response and failure of a ductile epoxy 55A and uniaxial carbon fiber reinforced epoxy composite of IM7 fibers in 55A resin from the quasistatic to shock regime. The quasistatic and intermediate strain rate response, including elastic modulus, yield and failure have are characterized by quasistatic, SHPB, and DMA measurements as a function of fiber orientation and temperature. The high strain rate shock effect of fiber orientation in the composite and response of the pure resin are presented for plate impact experiments. It has previously been shown that at lower impact velocities the shock velocity is strongly dependent on fiber orientation but at higher impact velocity the in-plane and through thickness Hugoniots converge. The current results are compared with previous studies of the shock response of carbon fiber composites with more conventional brittle epoxy matrices. The spall response of the composite is measured and compared with quasistatic fracture toughness measurements.

  8. Fast-Acting Rubber-To-Coated-Aluminum Adhesive

    NASA Technical Reports Server (NTRS)

    Comer, Dawn A.; Novak, Howard; Vazquez, Mark

    1991-01-01

    Cyanoacrylate adhesive used to join rubber to coated aluminum easier to apply and more effective. One-part material applied in single coat to aluminum treated previously with epoxy primer and top coat. Parts mated as soon as adhesive applied; no drying necessary. Sets in 5 minutes. Optionally, accelerator brushed onto aluminum to reduce setting time to 30 seconds. Clamping parts together unnecessary. Adhesive comes in four formulations, all based on ethyl cyanoacrylate with various amounts of ethylene copolymer rubber, poly(methyl methacrylate), silicon dioxide, hydroquinone, and phthalic anhydride.

  9. Degradation and Failure Characteristics of NPP Containment Protective Coating Systems

    SciTech Connect

    Sindelar, R.L.

    2001-02-22

    A research program to investigate the performance and potential for debris formation of Service Level I coating systems used in nuclear power plant containment is being performed at the Savannah River Technology Center. The research activities are aligned to address phenomena important to cause coating disbondment as identified by the Industry Coatings Expert Panel. The period of interest for performance covers the time from application of the coating through 40 years of service, followed by a medium-to-large break loss-of-coolant accident scenario, which is a design basis accident (DBA) scenario. The interactive program elements are described in this report and the application of these elements to evaluate the performance of the specific coating system of Phenoline 305 epoxy-phenolic topcoat over Carbozinc 11 primer on a steel substrate. This system is one of the predominant coating systems present on steel substrates in NPP containment.

  10. High thermal conductivity epoxy-silver composites based on self-constructed nanostructured metallic networks

    NASA Astrophysics Data System (ADS)

    Pashayi, Kamyar; Fard, Hafez Raeisi; Lai, Fengyuan; Iruvanti, Sushumna; Plawsky, Joel; Borca-Tasciuc, Theodorian

    2012-05-01

    We demonstrate epoxy-silver nanoparticle composites with high thermal conductivity κ enabled by self-constructed nanostructured networks (SCNN) forming during the curing process at relatively low temperatures (150 °C). The networks formation mechanism involves agglomeration of the polyvinylpyrrolidone (PVP) coated nanoparticles, PVP removal, and sintering of the nanoparticles at suppressed temperatures induced by their small diameters (20-80 nm). Sintering and the SCNN formation are supported by differential scanning calorimetry and electron microscopy investigations. The formation of SCNN with high aspect ratio structures leads to enhancements in the measured thermal conductivity κ of the composite by more than two orders of magnitude versus the pure epoxy. However, κ enhancements are modest if microparticles (1.8-4.2 μm) are employed instead of PVP coated nanoparticles. The κ trends are qualitatively explained using a percolating threshold thermal conductivity model for the microcomposites. For the nanocomposites the measured κ is ˜14% of the upper limit value predicted by the Hashin and Shtrikman (H-S) theory for an ideally connected network, a measure of the non-ideal network inside the nanocomposites.

  11. Toughened epoxy resin system and a method thereof

    DOEpatents

    Janke, Christopher J.; Dorsey, George F.; Havens, Stephen J.; Lopata, Vincent J.

    1998-01-01

    Mixtures of epoxy resins with cationic initiators are curable under high energy ionizing radiation such as electron beam radiation, X-ray radiation, and gamma radiation. The composition of this process consists of an epoxy resin, a cationic initiator such as a diaryliodonium or triarylsulfonium salt of specific anions, and a toughening agent such as a thermoplastic, hydroxy-containing thermoplastic oligomer, epoxy-containing thermoplastic oligomer, reactive flexibilizer, rubber, elastomer, or mixture thereof. Cured compositions have high glass transition temperatures, good mechanical properties, and good toughness. These properties are comparable to those of similar thermally cured epoxies.

  12. Toughened epoxy resin system and a method thereof

    DOEpatents

    Janke, C.J.; Dorsey, G.F.; Havens, S.J.; Lopata, V.J.

    1998-03-10

    Mixtures of epoxy resins with cationic initiators are curable under high energy ionizing radiation such as electron beam radiation, X-ray radiation, and gamma radiation. The composition of this process consists of an epoxy resin, a cationic initiator such as a diaryliodonium or triarylsulfonium salt of specific anions, and a toughening agent such as a thermoplastic, hydroxy-containing thermoplastic oligomer, epoxy-containing thermoplastic oligomer, reactive flexibilizer, rubber, elastomer, or mixture thereof. Cured compositions have high glass transition temperatures, good mechanical properties, and good toughness. These properties are comparable to those of similar thermally cured epoxies.

  13. Cobalt Ions Improve the Strength of Epoxy Resins

    NASA Technical Reports Server (NTRS)

    Stoakley, D. M.; St. Clair, A. K.

    1986-01-01

    Technique developed for improving mechanical strength of epoxy resins by adding cobalt ions in form of tris(acetylacetonato)cobalt (III) complex. Solid cast disks prepared from cobalt ion-containing epoxy resins tested for flexural strength and stiffness. Incorporation of cobalt ions into epoxies increased flexural strength of resins by 10 to 95 percent. Suitable resins for this technique include any liquid or solid TGMDA resins. Improved epoxy formulation proves useful as composite matrix resin, adhesive, or casting resin for applications on commercial and advanced aircraft.

  14. Stress Concentration in Glass-Epoxy Composite Plates.

    DTIC Science & Technology

    FIBER REINFORCED COMPOSITES, * GLASS REINFORCED PLASTICS, *STRESS CONCENTRATION, STRESS STRAIN RELATIONS, LOAD DISTRIBUTION, FIBERGLASS , MANUFACTURING, THESES, HOLES(OPENINGS), STRAIN GAGES, EPOXY COMPOUNDS, WEAR RESISTANCE.

  15. Cobalt Ions Improve the Strength of Epoxy Resins

    NASA Technical Reports Server (NTRS)

    Stoakley, D. M.; St. Clair, A. K.

    1986-01-01

    Technique developed for improving mechanical strength of epoxy resins by adding cobalt ions in form of tris(acetylacetonato)cobalt (III) complex. Solid cast disks prepared from cobalt ion-containing epoxy resins tested for flexural strength and stiffness. Incorporation of cobalt ions into epoxies increased flexural strength of resins by 10 to 95 percent. Suitable resins for this technique include any liquid or solid TGMDA resins. Improved epoxy formulation proves useful as composite matrix resin, adhesive, or casting resin for applications on commercial and advanced aircraft.

  16. Persistent photosensitivity after allergic contact dermatitis to epoxy resin.

    PubMed

    Kwok, Tiffany; Rosen, Cheryl F; Storrs, Frances J; Lobel, Edmund; DeKoven, Joel G

    2013-01-01

    Persistent photosensitivity after allergic contact dermatitis (ACD) to epoxy resin has rarely been described. The aim of this study was to create awareness that ACD to epoxy may be a trigger for persistent photosensitivity. We present a series of 5 patients who developed ACD to epoxy resin and later a photodistributed eczematous eruption when exposed to sunlight, with a documented decrease in minimal erythema dose to UVA and UVB. The age of patients ranged from 34 to 71 years, and there were 3 men and 2 women. Each patient had occupational exposure to epoxy. Symptoms of epoxy ACD preceded photosensitivity by 5 months to 12 years in 3 cases and occurred simultaneously in 2 cases. Patch testing to epoxy resin was positive in all patients. Phototesting revealed a decreased minimal erythema dose to UVA and UVB in each of the 3 patients who were phototested. Photopatch testing was positive for epoxy resin in 1 of the 2 patients tested. All patients remained photosensitive for at least 2 years after diagnosis, with only 1 case of photosensitivity resolving with extended avoidance of epoxy. There is an association between ACD to epoxy resin and development of persistent photosensitivity. Possible mechanisms to explain the relationship between the 2 phenomena are discussed.

  17. Pressure Vessel with Impact and Fire Resistant Coating and Method of Making Same

    NASA Technical Reports Server (NTRS)

    DeLay, Thomas K. (Inventor)

    2005-01-01

    An impact and fire resistant coating laminate is provided which serves as an outer protective coating for a pressure vessel such as a composite overwrapped vessel with a metal lining. The laminate comprises a plurality of fibers (e.g., jute twine or other, stronger fibers) which are wound around the pressure vessel and an epoxy matrix resin for the fibers. The epoxy matrix resin including a plurality of microspheres containing a temperature responsive phase change material which changes phase in response to exposure thereof to a predetermined temperature increase so as to afford increased insulation and hear absorption.

  18. Pressure Vessel with Impact and Fire Resistant Coating and Method of Making Same

    NASA Technical Reports Server (NTRS)

    DeLay, Thomas K. (Inventor)

    2005-01-01

    An impact and fire resistant coating laminate is provided which serves as an outer protective coating for a pressure vessel such as a composite overwrapped vessel with a metal lining. The laminate comprises a plurality of fibers (e.g., jute twine or other, stronger fibers) which are wound around the pressure vessel and an epoxy matrix resin for the fibers. The epoxy matrix resin including a plurality of microspheres containing a temperature responsive phase change material which changes phase in response to exposure thereof to a predetermined temperature increase so as to afford increased insulation and hear absorption.

  19. Comparison of some corrosion-protective coatings for inner surfaces of tanks

    SciTech Connect

    Mityagin, V.A.; Vigant, G.T.; Zakharova, N.N.

    1995-07-01

    Zinc-filled, sprayed-zinc, epoxy, and vinyl chloride coatings were comparatively studied as applied to corrosion protection of inner surfaces and tanks for clarified petroleum products. Tests were carried out by cycles of temperature variation from 60{degrees}C to - 25{degrees}C, on steel plates in vapor, in fuel, and in electrolyte, simulating sub-product water. The coatings KhS-5132, KhS-717 (vinyl chloride) and BEP-68, EP-525, EP-0010 (epoxy) are of the highest protective properties, resistant to steaming and washing with aqueous solutions of synthetic detergents, and are compatible with clarified petroleum products.

  20. Pressure vessel with impact and fire resistant coating and method of making same

    NASA Technical Reports Server (NTRS)

    DeLay, Thomas K. (Inventor)

    2005-01-01

    An impact and fire resistant coating laminate is provided which serves as an outer protective coating for a pressure vessel such as a composite overwrapped vessel with a metal lining. The laminate comprises a plurality of fibers (e.g., jute twine or other, stronger fibers) which are wound around the pressure vessel and an epoxy matrix resin for the fibers. The epoxy matrix resin including a plurality of microspheres containing a temperature responsive phase change material which changes phase in response to exposure thereof to a predetermined temperature increase so as to afford increased insulation and heat absorption.

  1. Oxidation and protection of fiberglass-epoxy composite masts for photovoltaic arrays in the low Earth orbital environment

    NASA Technical Reports Server (NTRS)

    Rutledge, Sharon K.; Paulsen, Phillip E.; Brady, Joyce A.; Ciancone, Michael L.

    1988-01-01

    Fiberglass-epoxy composites are considered for use as structural members for the mast of the space station solar array panel. The low Earth orbital environment in which space station is to operate is composed mainly of atomic oxygen, which has been shown to cause erosion of many organic materials and some metals. Ground based testing in a plasma asher was performed to determine the extent of degradation of fiberglass-epoxy composites when exposed to a simulated atomic oxygen environment. During exposure, the epoxy at the surface of the composite was oxidized, exposing individual glass fibers which could easily be removed. Several methods of protecting the composite were evaluated in an atomic oxygen environment and with thermal cycling and flexing. The protection techniques evaluated to date include an aluminum braid covering, an indium-tin eutectic and a silicone based paint. The open aluminum braid offered little protection while the CV-1144 coating offered some initial protection against atomic oxygen, but appears to develop cracks which accelerate degradation when flexed. Coatings such as the In-Sn eutectic may provide adequate protection by containing the glass fibers even though mass loss still occurs.

  2. Space environmental effects on graphite-epoxy compressive properties and epoxy tensile properties

    NASA Technical Reports Server (NTRS)

    Fox, Derek J.; Sykes, George F., Jr.; Herakovich, Carl T.

    1987-01-01

    This study characterizes the effects of electron radiation and temperature on a graphite-epoxy composite material. Compressive properties of the T300/934 material system were obtained at -250 F (-157 C), room temperature, and 250 F (121 C). Tensile specimens of the Fiberite 934 epoxy resin were fabricated and tested at room temperature and 250 F (121 C). Testing was conducted in the baseline (nonirradiated) and irradiated conditions. The radiation exposure was designed to simulate 30 year, worst-case exposure in geosynchronous Earth orbit. Mechanical properties tended to degrade at elevated temperature and improve at cryogenic temperature. Irradiation generally degraded properties at all temperatures.

  3. Fabrication and Characterization of Multi-Walled Carbon Nanotube (MWCNT) and Ni-Coated Multi-Walled Carbon Nanotube (Ni-MWCNT) Repair Patches for Carbon Fiber Reinforced Composite Systems

    NASA Technical Reports Server (NTRS)

    Johnson, Brienne; Caraccio, Anne; Tate, LaNetra; Jackson, Dionne

    2011-01-01

    Multi-walled carbon nanotube (MWCNT)/epoxy and nickel-coated multi-walled carbon nanotube (Ni-MWCNT)/epoxy systems were fabricated into carbon fiber composite repair patches via vacuum resin infusion. Two 4 ply patches were manufactured with fiber orientations of [90/ 90/ 4590] and [0/90/ +45/ -45]. Prior to resin infusion, the MWCNT/Epoxy system and NiMWCNT/ epoxy systems were optimized for dispersion quality. Scanning electron microscopy (SEM) and optical microscopy (OM) were used to determine the presence ofcarbon nanotubes and assess dispersion quality. Decomposition temperatures were determined via thermogravametric analysis (TGA). SEM and TGA were also used to evaluate the composite repair patches.

  4. Analysis of ultraviolet exposure effects on the surface properties of epoxy/graphene nanocomposite films on Mylar substrate

    NASA Astrophysics Data System (ADS)

    Clausi, Marialaura; Santonicola, M. Gabriella; Schirone, Luigi; Laurenzi, Susanna

    2017-05-01

    In this paper, we present a study of the effects generated by exposure to UV-C radiation on nanocomposite films made of graphene nanoplatelets dispersed in an epoxy matrix. The nanocomposite films, at different nanoparticle size and concentration, were fabricated on Mylar substrate using the spin coating process. The effects of UV-C irradiation on the surface hydrophobicity and on the electrical properties of the epoxy/graphene films were investigated using contact angle measurements and electrical impedance spectroscopy, respectively. According to our results, the UV-C irradiation selectively degrades the polymer matrix of the nanocomposite films, giving rise to more conductive and hydrophobic layers due to exposure of the graphene component of the composite material. The results presented here have important implications in the design of spacecraft components and structures destined for long-term space missions.

  5. Metal Coatings

    NASA Technical Reports Server (NTRS)

    1994-01-01

    During the Apollo Program, General Magnaplate Corporation developed process techniques for bonding dry lubricant coatings to space metals. The coatings were not susceptible to outgassing and offered enhanced surface hardness and superior resistance to corrosion and wear. This development was necessary because conventional lubrication processes were inadequate for lightweight materials used in Apollo components. General Magnaplate built on the original technology and became a leader in development of high performance metallurgical surface enhancement coatings - "synergistic" coatings, - which are used in applications from pizza making to laser manufacture. Each of the coatings is designed to protect a specific metal or group of metals to solve problems encountered under operating conditions.

  6. Cloning SU8 silicon masters using epoxy resins to increase feature replicability and production for cell culture devices

    PubMed Central

    Kamande, J. W.; Wang, Y.; Taylor, A. M.

    2015-01-01

    In recent years, there has been a dramatic increase in the use of poly(dimethylsiloxane) (PDMS) devices for cell-based studies. Commonly, the negative tone photoresist, SU8, is used to pattern features onto silicon wafers to create masters (SU8-Si) for PDMS replica molding. However, the complexity in the fabrication process, low feature reproducibility (master-to-master variability), silane toxicity, and short life span of these masters have been deterrents for using SU8-Si masters for the production of cell culture based PDMS microfluidic devices. While other techniques have demonstrated the ability to generate multiple devices from a single master, they often do not match the high feature resolution (∼0.1 μm) and low surface roughness that soft lithography masters offer. In this work, we developed a method to fabricate epoxy-based masters that allows for the replication of features with high fidelity directly from SU8-Si masters via their PDMS replicas. By this method, we show that we could obtain many epoxy based masters with equivalent features to a single SU8-Si master with a low feature variance of 1.54%. Favorable feature transfer resolutions were also obtained by using an appropriate Tg epoxy based system to ensure minimal shrinkage of features ranging in size from ∼100 μm to <10 μm in height. We further show that surface coating epoxy masters with Cr/Au lead to effective demolding and yield PDMS chambers that are suitable for long-term culturing of sensitive primary hippocampal neurons. Finally, we incorporated pillars within the Au-epoxy masters to eliminate the process of punching media reservoirs and thereby reducing substantial artefacts and wastage. PMID:26180572

  7. Cloning SU8 silicon masters using epoxy resins to increase feature replicability and production for cell culture devices.

    PubMed

    Kamande, J W; Wang, Y; Taylor, A M

    2015-05-01

    In recent years, there has been a dramatic increase in the use of poly(dimethylsiloxane) (PDMS) devices for cell-based studies. Commonly, the negative tone photoresist, SU8, is used to pattern features onto silicon wafers to create masters (SU8-Si) for PDMS replica molding. However, the complexity in the fabrication process, low feature reproducibility (master-to-master variability), silane toxicity, and short life span of these masters have been deterrents for using SU8-Si masters for the production of cell culture based PDMS microfluidic devices. While other techniques have demonstrated the ability to generate multiple devices from a single master, they often do not match the high feature resolution (∼0.1 μm) and low surface roughness that soft lithography masters offer. In this work, we developed a method to fabricate epoxy-based masters that allows for the replication of features with high fidelity directly from SU8-Si masters via their PDMS replicas. By this method, we show that we could obtain many epoxy based masters with equivalent features to a single SU8-Si master with a low feature variance of 1.54%. Favorable feature transfer resolutions were also obtained by using an appropriate Tg epoxy based system to ensure minimal shrinkage of features ranging in size from ∼100 μm to <10 μm in height. We further show that surface coating epoxy masters with Cr/Au lead to effective demolding and yield PDMS chambers that are suitable for long-term culturing of sensitive primary hippocampal neurons. Finally, we incorporated pillars within the Au-epoxy masters to eliminate the process of punching media reservoirs and thereby reducing substantial artefacts and wastage.

  8. The fabrication, testing and delivery of boron/epoxy and graphite/epoxy nondestructive test standards

    NASA Technical Reports Server (NTRS)

    Pless, W. M.; Lewis, W. H.

    1971-01-01

    A description is given of the boron/epoxy and graphite/epoxy nondestructive test standards which were fabricated, tested and delivered to the National Aeronautics and Space Administration. Detailed design drawings of the standards are included to show the general structures and the types and location of simulated defects built into the panels. The panels were laminates with plies laid up in the 0 deg, + or - 45 deg, and 90 deg orientations and containing either titanium substrates or interlayered titanium perforated shims. Panel thickness was incrementally stepped from 2.36 mm (0.093 in.) to 12.7 mm (0.500 in.) for the graphite/epoxy standards, and from 2.36 mm (0.093 in.) to 6.35 mm (0.25 in.) for the boron/epoxy standards except for the panels with interlayered shims which were 2.9 mm (0.113 in.) maximum thickness. The panel internal conditions included defect free regions, resin variations, density/porosity variations, cure variations, delaminations/disbonds at substrate bondlines and between layers, inclusions, and interlayered shims. Ultrasonic pulse echo C-scan and low-kilovoltage X-ray techniques were used to evaluate and verify the internal conditions of the panels.

  9. Thermal Expansion and Swelling of Cured Epoxy Resin Used in Graphite/Epoxy Composite

    NASA Technical Reports Server (NTRS)

    Adamson, M. J.

    1979-01-01

    The thermal expansion and swelling of resin material as influenced by variations in temperature during moisture absorption is discussed. Comparison measurements using composites constructed of graphite fibers and each of two epoxy resin matrices are included. Polymer theory relative to these findings is discussed and modifications are proposed.

  10. Aluminum Rich Epoxy Primer for Ground and Air Vehicles

    DTIC Science & Technology

    2017-03-01

    UNCLASSIFIED DOCUMENT Aluminum Rich Epoxy Primer for Ground and Air Vehicles Monthly Technical Report for the Period: January 20, 2017...Objective: To further develop the Aluminum Rich Epoxy Primer systems for Air and Ground Vehicles while addressing the objective requirements...outlined within the BAA. Development Work: This past month has been spent evaluating different thixotrope systems for the Aluminum Rich

  11. Compressive response of Kevlar/epoxy composites

    SciTech Connect

    Yeh, J.R.; Teply, J.L.

    1988-03-01

    A mathematical model is developed from the principle of minimum potential energy to determine the longitudinal compressive response of unidirectional fiber composites. A theoretical study based on this model is conducted to assess the influence of local fiber misalignment and the nonlinear shear deformation of the matrix. Numerical results are compared with experiments to verify this study; it appears that the predicted compressive response coincides well with experimental results. It is also shown that the compressive strength of Kevlar/epoxy is dominated by local shear failure. 12 references.

  12. Drilling Holes in Graphite/Epoxy

    NASA Technical Reports Server (NTRS)

    Minlionica, Ronald

    1987-01-01

    Relatively long-lived bit produces high-quality holes. Effective combination of cutting-tool design, feed, and speed determined for drilling 3/16-and-1/4-in. (0.48-and 0.65-cm) diameter holes in 0.18 in. (0.46cm) thick GM3013A or equivalent graphite/epoxy corrugated spar without backup material and without coolant. Developed to produce holes in blind areas, optimal techniques yielded holes of high quality, with minimal or acceptable delamination and/or fiber extension on drill-exit side.

  13. Epoxy resin cure. [Phenyl glycidyl ether

    SciTech Connect

    Smith, R.E.; Woodburn, G.L.

    1986-07-01

    The reactions that occur between the model epoxy, phenyl glycidyl ether, and the cure agent dicyandiamide (DICY) have been investigated using nuclear magnetic resonance (NMR), Fourier transform infrared (FTIR), gel permeation chromatography (GPC), and high-performance liquid chromatography (HPLC) techniques. It is shown that the reaction at 130/sup 0/C requires 90 min for completion when catalyzed by boron trifluoride monoethyl amine (BF/sub 3/-MEA). At least three major products are formed. The identity of these products is based on previously published spectroscopic data. 3 refs., 5 figs.

  14. Nanotube Alignment And Dispersion In Epoxy Resin

    NASA Astrophysics Data System (ADS)

    Ewels, C. P.; Désarmot, G.; Foutel-Richard, A.; Martin, F.

    2003-10-01

    To date theoretically predicted enhancements of Youngs' Modulus, failure strength, and other mechanical properties of nanotube-composite materials have not been experimentally realised. We discuss the reasons for this and using short fibre composite theory suggest that nanotube straightness is a crucial factor. We examine single walled nanotube — epoxy resin (LY556) composites using microindentation, 3-point bending, electrical resistivity and various microscopy techniques. We test extrusion as a method for aligning the nanotubes, and the use of gum arabic for tube dispersion, straightening and separation.

  15. Designing of epoxy resin systems for cryogenic use

    NASA Astrophysics Data System (ADS)

    Ueki, T.; Nishijima, S.; Izumi, Y.

    2005-02-01

    The mechanical and thermal properties of several types of epoxy systems were designed based on the chemical structure, network structure and morphology aiming at cryogenic application. In this research di-epoxies or multifunctional epoxies were cured by several kinds of hardeners such as anhydride, amine or phenol and were blended with polycarbonate, carboxyl-terminated butadiene acrylonitrile copolymer or phenoxy. The mechanical properties and thermal properties of these cured epoxies were measured at room and liquid nitrogen temperature. It was found that the two-dimensional network structured linear polymer shows high performance even at cryogenic temperature. It was concluded that the controls of the structures are very important to optimize epoxy systems for cryogenic application.

  16. Cationic cure kinetics of a polyoxometalate loaded epoxy nanocomposite

    SciTech Connect

    Anderson, Benjamin J.

    2012-08-06

    The reaction cure kinetics of a novel polyoxometalate (POM) loaded epoxy nanocomposite is described. The POM is dispersed in the epoxy resin up to volume fractions of 0.1. Differential scanning calorimetry measurements show the cure of the epoxy resin to be sensitive to the POM loading. A kinetics study of the cure exotherm confirms that POM acts as a catalyst promoting cationic homopolymerization of the epoxy resin. The cure reaction is shown to propagate through two cure regimes. A fast cure at short time is shown to be propagation by the activated chain end (ACE) mechanism. A slow cure at long time is shown to be propagation by the activated monomer (AM) mechanism. The activation energies for the fast and slow cure regimes agree well with other epoxy based systems that have been confirmed to propagate by the ACE and AM mechanisms.

  17. Biobased Epoxy Resins from Deconstructed Native Softwood Lignin.

    PubMed

    van de Pas, Daniel J; Torr, Kirk M

    2017-08-14

    The synthesis of novel epoxy resins from lignin hydrogenolysis products is reported. Native lignin in pine wood was depolymerized by mild hydrogenolysis to give an oil product that was reacted with epichlorohydrin to give epoxy prepolymers. These were blended with bisphenol A diglycidyl ether or glycerol diglycidyl ether and cured with diethylenetriamine or isophorone diamine. The key novelty of this work lies in using the inherent properties of the native lignin in preparing new biobased epoxy resins. The lignin-derived epoxy prepolymers could be used to replace 25-75% of the bisphenol A diglycidyl ether equivalent, leading to increases of up to 52% in the flexural modulus and up to 38% in the flexural strength. Improvements in the flexural strength were attributed to the oligomeric products present in the lignin hydrogenolysis oil. These results indicate lignin hydrogenolysis products have potential as sustainable biobased polyols in the synthesis of high performance epoxy resins.

  18. Method for epoxy foam production using a liquid anhydride

    DOEpatents

    Celina, Mathias [Albuquerque, NM

    2012-06-05

    An epoxy resin mixture with at least one epoxy resin of between approximately 50 wt % and 100 wt %, an anhydride cure agent of between approximately 0 wt % and approximately 50 wt %, a tert-butoxycarbonyl anhydride foaming agent of between proximately 0.1-20 wt %, a surfactant and an imidazole or similar catalyst of less than approximately 2 wt %, where the resin mixture is formed from at least one epoxy resin with a 1-10 wt % tert-butoxycarbonyl anhydride compound and an imidazole catalyst at a temperature sufficient to keep the resin in a suitable viscosity range, the resin mixture reacting to form a foaming resin which in the presence of an epoxy curative can then be cured at a temperature greater than 50.degree. C. to form an epoxy foam.

  19. Effect of Sealing Treatment on Corrosion Resistance of Plasma-Sprayed NiCrAl/Cr2O3-8 wt.%TiO2 Coating

    NASA Astrophysics Data System (ADS)

    Zhang, Jingjing; Wang, Zehua; Lin, Pinghua; Lu, Wenhuan; Zhou, Zehua; Jiang, Shaoqun

    2011-03-01

    Plasma-sprayed ceramic coatings inherently contain pores and micro-cracks which is deleterious when performed in aggressive environment. Various methods were applied to the as-sprayed coatings in order to improve the corrosion resistance. In the investigation of this study, plasma-sprayed NiCrAl/Cr2O3-8 wt.%TiO2 coatings were sealed by epoxy resin and silicone resin, respectively. Coatings were characterized by scanning electron microscopy/energy dispersive spectroscopy (SEM/EDS), optical microscopy (OM) and x-ray diffraction (XRD). The possible corrosion mechanism was discussed. The results of salt spray test and electrochemical measurements indicated that after the sealing treatment, the porosity of coatings decreased obviously and a compact layer was formed to protect the coating from corrosion. The silicone resin proved to be more effective than epoxy resin in enhancing the corrosion resistance of the coatings used in this research.

  20. Determination of interlaminar shear strength for glass/epoxy and carbon/epoxy laminates at impact rates of strain

    NASA Astrophysics Data System (ADS)

    Harding, J.; Li, Y. L.

    A new technique is proposed for determining the interlaminar shear strength of fiber-reinforced polymer matrix composites using a double-lap shear specimen in which failure occurs on a predetermined plane. by using different ply layups in the double-lap shear specimen, the effect of loading rate on the interfacial shear strength is determined for (1) two plain-weave carbon/epoxy plies, (2) two plain-weave glass/epoxy plies, and (3) a plain-weave carbon/epoxy ply and a plain-weave carbon/epoxy ply and a plain-weave glass/epoxy ply. An increase in loading rate of about six orders of magnitude is found to raise the average value of the shear stress on the failure plane by about 70 percent for the carbon/carbon and glass/glass interfaces and by about 50 percent for the hybrid carbon/glass interface.

  1. Positron annihilation behavior in several corrosion protective polymeric coatings

    NASA Astrophysics Data System (ADS)

    Leidheiser, Henry; Szeles, Csaba; Vértes, Attila

    1987-04-01

    Positron annihilation was studied in a vinyl ester and four epoxy coatings on steel. Measurements were made on coatings in equilibrium with air at approximately 50% relative humidity and on coatings immersed in liquid water for 24 h. Three spectral components were identified: a short-lived component associated with annihilation largely in the steel substrate; a medium-lived component associated with annihilation in small voids in the coating; and a long-lived component associated with annihilation of o-positronium in the polymer matrix and within large voids in the polymer and at the polymer/metal interface. An excellent correlation was observed between the effect of water exposure on the annihilation spectra and the protective properties of the coating in an aggressive H 2SO 4 environment. Other correlations between the annihilation spectra and the protective properties were also identified.

  2. Electrical properties of epoxy/silver nanocomposites

    NASA Astrophysics Data System (ADS)

    Gonon, P.; Boudefel, A.

    2006-01-01

    We investigated the electrical properties of nanocomposites made of epoxy resin filled with 70-nm-sized silver particles. These composites were studied for the fabrication of integrated capacitors in electronics packaging. The dc conductivity was studied as a function of the filler concentration and as a function of temperature. We also studied the ac conductivity and the permittivity in the 10-1-105 Hz range as a function of the filler concentration. Experimental properties were analyzed using standard percolation theories. The dc conductivity varies as (φ-φc)t, where φ is the filler concentration, φc is the percolation threshold, and t is the dc critical exponent. A very low percolation threshold is obtained (φc=1%) which is believed to be related to a segregated distribution of the fillers in the epoxy matrix. We also measured a very high dc critical exponent (t=5) probably related to the interparticle electrical contact. A universal scaling law is observed for σ(ω) and ɛ(ω). Above a cutoff frequency (ωc, which scales with the dc conductivity as ωc~σdcq) the conductivity and the permittivity follow the universal power laws (σ~ωu and V~ω-v) with critical exponents taking nonstandard values (q=0.83-0.98, u=0.79, and v=0.03).

  3. Epoxy Crosslinked Silica Aerogels (X-Aerogels)

    NASA Technical Reports Server (NTRS)

    fabrizio, Eve; Ilhan, Faysal; Meador, Mary Ann; Johnston, Chris; Leventis, Nicholas

    2004-01-01

    NASA is interested in the development of strong lightweight materials for the dual role of thermal insulator and structural component for space vehicles; freeing more weight for useful payloads. Aerogels are very-low density materials (0.010 to 0.5 g/cc) that, due to high porosity (meso- and microporosity), can be, depending on the chemical nature of the network, ideal thermal insulators (thermal conductivity approx. 15 mW/mK). However, aerogels are extremely fragile. For practical application of aerogels, one must increase strength without compromising the physical properties attributed to low density. This has been achieved by templated growth of an epoxy polymer layer that crosslinks the "pearl necklace" network of nanoparticles: the framework of a typical silica aerogel. The requirement for conformal accumulation of the epoxy crosslinker is reaction both with the surface of silica and with itself. After cross-linking, the strength of a typical aerogel monolith increases by a factor of 200, in the expense of only a 2-fold increase in density. Strength is increased further by coupling residual unreacted epoxides with diamine.

  4. Ultrasonic mixing of epoxy curing agents

    NASA Technical Reports Server (NTRS)

    Hodges, W. T.; St.clair, T. L.

    1983-01-01

    A new technique for mixing solid curing agents into liquid epoxy resins using ultrasonic energy was developed. This procedure allows standard curing agents such as 4,4 prime-diaminodiphenyl sulfone (4,4 prime-DDS) and its 3,3 prime-isomer, (3,3 prime-DDS) to be mixed without prior melting of the curing agent. It also allows curing agents such as 4,4 prime-diaminodiphenyl sulfone (4,4 prime-DDS) and its 3,3 prime-isomer, (3,3 prime-DDS) to be mixed without prior melting of the curing agent. It also allows curing agents with very high melt temperatures such as 4,4 prime-diaminobenzophenone (4,4 prime-DABP) (242 C) to be mixed without premature curing. Four aromatic diamines were ultrasonically blended into MY-720 epoxy resin. These were 4,4 prime-DDS; 3,3 prime-DDA; 4,4 prime-DABP and 3,3 prime-DABP. Unfilled moldings were cast and cured for each system and their physical and mechanical properties compared.

  5. Bolted joints in graphite-epoxy composites

    NASA Technical Reports Server (NTRS)

    Hart-Smith, L. J.

    1976-01-01

    All-graphite/epoxy laminates and hybrid graphite-glass/epoxy laminates were tested. The tests encompassed a range of geometries for each laminate pattern to cover the three basic failure modes - net section tension failure through the bolt hole, bearing and shearout. Static tensile and compressive loads were applied. A constant bolt diameter of 6.35 mm (0.25 in.) was used in the tests. The interaction of stress concentrations associated with multi-row bolted joints was investigated by testing single- and double-row bolted joints and open-hole specimens in tension. For tension loading, linear interaction was found to exist between the bearing stress reacted at a given bolt hole and the remaining tension stress running by that hole to be reacted elsewhere. The interaction under compressive loading was found to be non-linear. Comparative tests were run using single-lap bolted joints and double-lap joints with pin connection. Both of these joint types exhibited lower strengths than were demonstrated by the corresponding double-lap joints. The analysis methods developed here for single bolt joints are shown to be capable of predicting the behavior of multi-row joints.

  6. Epoxy Crosslinked Silica Aerogels (X-Aerogels)

    NASA Technical Reports Server (NTRS)

    fabrizio, Eve; Ilhan, Faysal; Meador, Mary Ann; Johnston, Chris; Leventis, Nicholas

    2004-01-01

    NASA is interested in the development of strong lightweight materials for the dual role of thermal insulator and structural component for space vehicles; freeing more weight for useful payloads. Aerogels are very-low density materials (0.010 to 0.5 g/cc) that, due to high porosity (meso- and microporosity), can be, depending on the chemical nature of the network, ideal thermal insulators (thermal conductivity approx. 15 mW/mK). However, aerogels are extremely fragile. For practical application of aerogels, one must increase strength without compromising the physical properties attributed to low density. This has been achieved by templated growth of an epoxy polymer layer that crosslinks the "pearl necklace" network of nanoparticles: the framework of a typical silica aerogel. The requirement for conformal accumulation of the epoxy crosslinker is reaction both with the surface of silica and with itself. After cross-linking, the strength of a typical aerogel monolith increases by a factor of 200, in the expense of only a 2-fold increase in density. Strength is increased further by coupling residual unreacted epoxides with diamine.

  7. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    SciTech Connect

    Amir, N. Othman, W. M. S. W. Ahmad, F.

    2015-07-22

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating.

  8. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    NASA Astrophysics Data System (ADS)

    Amir, N.; Othman, W. M. S. W.; Ahmad, F.

    2015-07-01

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating.

  9. Fracture behavior of nano-scale rubber-modified epoxies

    NASA Astrophysics Data System (ADS)

    Bacigalupo, Lauren N.

    The primary focus of the first portion of this study is to compare physical and mechanical properties of a model epoxy that has been toughened with one of three different types of rubber-based modifier: a traditional telechelic oligomer (phase separates into micro-size particles), a core-shell latex particle (preformed nano-scale particles) and a triblock copolymer (self-assembles into nano-scale particles). The effect of modifier content on the physical properties of the matrix was determined using several thermal analysis methods, which provided insight into any inherent alterations of the epoxy matrix. Although the primary objective is to study the role of particle size on the fracture toughness, stiffness and strength were also determined since these properties are often reduced in rubber-toughened epoxies. It was found that since the CSR- and SBM-modified epoxies are composed of less rubber, thermal and mechanical properties of the epoxy were better maintained. In order to better understand the fracture behavior and mechanisms of the three types of rubber particles utilized in this study, extensive microscopy analysis was conducted. Scanning transmission electron microscopy (STEM) was used to quantify the volume fraction of particles, transmission optical microscopy (TOM) was used to determine plastic damage zone size, and scanning electron microscopy (SEM) was used to assess void growth in the plastic zone after fracture. By quantifying these characteristics, it was then possible to model the plastic damage zone size as well as the fracture toughness to elucidate the behavior of the rubber-modified epoxies. It was found that localized shear yielding and matrix void growth are the active toughening mechanisms in all rubber-modified epoxies in this study, however, matrix void growth was more prevalent. The second portion of this study investigated the use of three acrylate-based triblocks and four acrylate-based diblocks to modify a model epoxy system. By

  10. Progress toward Making Epoxy/Carbon-Nanotube Composites

    NASA Technical Reports Server (NTRS)

    Tiano, Thomas; Roylance, Margaret; Gassner, John; Kyle, William

    2008-01-01

    A modicum of progress has been made in an effort to exploit single-walled carbon nanotubes as fibers in epoxy-matrix/fiber composite materials. Two main obstacles to such use of carbon nanotubes are the following: (1) bare nanotubes are not soluble in epoxy resins and so they tend to agglomerate instead of becoming dispersed as desired; and (2) because of lack of affinity between nanotubes and epoxy matrices, there is insufficient transfer of mechanical loads between the nanotubes and the matrices. Part of the effort reported here was oriented toward (1) functionalization of single-walled carbon nanotubes with methyl methacrylate (MMA) to increase their dispersability in epoxy resins and increase transfer of mechanical loads and (2) ultrasonic dispersion of the functionalized nanotubes in tetrahydrofuran, which was used as an auxiliary solvent to aid in dispersing the functionalized nanotubes into a epoxy resin. In another part of this effort, poly(styrene sulfonic acid) was used as the dispersant and water as the auxiliary solvent. In one experiment, the strength of composite of epoxy with MMA-functionalized-nanotubes was found to be 29 percent greater than that of a similar composite of epoxy with the same proportion of untreated nanotubes.

  11. Effect of epoxy exposure on the electronic properties of graphene

    NASA Astrophysics Data System (ADS)

    Uddin, Md Ahsan; Zhu, Yihao; Singh, Amol; Li, Hongmei; Sayful Islam, Md; Koley, Goutam

    2016-11-01

    The effect of epoxy exposure and its curing agent (trimethyl-1, 6-hexanediamine), widely used for the biocompatible packaging of graphene-based devices, on the electrical characteristics of a graphene field effect transistor is investigated in this work. Upon 5 min of the epoxy curing agent exposure, the Dirac point shifted from 60 to 13 V, while for 15 min of the epoxy curing agent exposure, the Dirac point changed more than 130 V, from 63 to  -68 V, completely changing the doping of graphene from strong p-type to strong n-type due to the electron donating nature of the adsorbed molecules. Additionally, due to exposure, the hole mobility was found to reduce from 1243 to 401 cm2 V-1 s-1, indicating the strong impact of ionized impurity scattering. The temperature-dependent Hall measurement of single layer graphene before and after the epoxy curing agent exposure also exhibited a change in the dominant scattering mechanism from surface optical phonon scattering to Coulomb scattering near room temperature due to epoxy exposure. Reduction of initial p-type doping in chemical vapor deposited (CVD) graphene after epoxy exposure is also confirmed by Raman spectroscopy. We found that the Dirac point recovered very slowly upon storage of the epoxy (or curing agent) exposed devices, changing by only ~11 V after 4 months without significant change in carrier mobility.

  12. Hydroxyapatite coatings.

    PubMed

    Lacefield, W R

    1988-01-01

    Four coating techniques were evaluated to determine which is most suitable for producing a dense, highly adherent coating onto metallic and ceramic implant materials. Two of the selected coating methods have serious limitations for use in this particular application, and did not meet the specified criteria for satisfactory coating as defined in the initial stages of the study. For example, the dip coating-sintering technique was judged to be unsatisfactory because of the adverse effect of the high-temperature sintering cycle on the mechanical properties of the metallic substrate materials. These materials could not be used in load-bearing applications because of the excessive grain growth and loss of the wrought structure of both the commercially pure Ti and Ti-6Al-4V substrates, and the loss of ductility in the cast Co-Cr-Mo alloy. Another area of concern was that bond strength between the HA coating and the substrate was not high enough to insure that interfacial failure would not occur during the lifetime of the implant. The immersion-coating technique, in which the metal substrate is immersed into the molten ceramic, was shown in a previous study to be the best method of coating a bioreactive glass onto a Co-Cr-Mo implant. Heating HA above its melting temperature, however, caused undesired compositional and structural changes, and upon solidification very limited adherence between the modified ceramic and substrate material occurred under the conditions of this study. The HIP technique, in which the Ti powder substrate and the HA powder coating are sintered together in a high-pressure autoclave, shows great promise for the fabrication of high-quality composite implants. Initial studies have indicated that high-density Ti substrates with a small grain size that are well bonded to a dense HA coating can be produced under optimum conditions. Sintering and densification additives, such as SiO2 powder, do not appear to be necessary. The main drawback to this

  13. Investigation of Application Parameters and Testing of Rain Erosion Coatings.

    DTIC Science & Technology

    1980-03-13

    Schematic of Adhesive Test Specimen Tests using filled and unfilled elastomers indicate that the response of a specimen undergoes a rather smooth transition...characteristics of peel properties of cured-in-place elastomeric materials. This procedure is described fully in ASTM-C-795-75. The method was...over MIL-P-23377 epoxy- polyamide primer. All specimen sets were identified as follows: o HFP for M213 rain erosion coating on fiberglass reinforced

  14. Development of composite tube protective coatings

    NASA Technical Reports Server (NTRS)

    Dursch, H.; Hendricks, C.

    1986-01-01

    Protective coatings for graphite/epoxy (Gr/Ep) tubular structures proposed for the Space Station are evaluated. The program was divided into four parts; System Definition, Coating Concept Selection and Evaluation, Scale-up and Assembly, and Reporting. System Definition involved defining the structural and environmental properties required of the Gr/Ep tubes. The prepreg and ply sequence selected was a P75S/934 (O2, + or - 20, O2)sub s layup which meets the various structural requirements of the Space Station. Coating Concept and Selection comprised the main emphasis of the effort. Concepts for protectively coating the Gr/Ep tubes included the use of metal foil and electroplating. The program results demonstrated that both phosphoric and chromic acid anodized Al foil provided adequate adhesion to the Gr/Ep tubes and stability of optical properties when subjected to atomic oxygen and thermal cycling representative of the LEO environment. SiO2/Al coatings sputtered onto Al foils also resulted in an excellent protective coating. The electroplated Ni possessed unacceptable adhesion loss to the Gr/Ep tubes during atomic oxygen testing. Scale-Up and Assembly involved fabricating and wrapping 8-ft-long by 2-in-diameter Gr/EP tubes with chromic acid anodized foil and delivering these tubes, along with representative Space Station erectable end fittings, to NASA LaRC.

  15. NASA Applications of Molecular Adsorber Coatings

    NASA Technical Reports Server (NTRS)

    Abraham, Nithin S.

    2015-01-01

    The Molecular Adsorber Coating (MAC) is a new, innovative technology that was developed to reduce the risk of molecular contamination on spaceflight applications. Outgassing from materials, such as plastics, adhesives, lubricants, silicones, epoxies, and potting compounds, pose a significant threat to the spacecraft and the lifetime of missions. As a coating made of highly porous inorganic materials, MAC offers impressive adsorptive capabilities that help capture and trap contaminants. Past research efforts have demonstrated the coating's promising adhesion performance, optical properties, acoustic durability, and thermal stability. These results advocate its use near or on surfaces that are targeted by outgassed materials, such as internal optics, electronics, detectors, baffles, sensitive instruments, thermal control coatings, and vacuum chamber test environments. The MAC technology has significantly progressed in development over the recent years. This presentation summarizes the many NASA spaceflight applications of MAC and how the coatings technology has been integrated as a mitigation tool for outgassed contaminants. For example, this sprayable paint technology has been beneficial for use in various vacuum chambers for contamination control and hardware bake-outs. The coating has also been used in small instrument cavities within spaceflight instrument for NASA missions.

  16. Coating processes for increasing the moisture resistance of polyurethane baffle material

    NASA Technical Reports Server (NTRS)

    Bilow, N.; Sawko, P.

    1974-01-01

    An investigation was conducted with the objective to improve the hydrolytic stability of reticulated polyurethane baffle material. This material is used in fuel tanks of aircraft and ground vehicles. The most commonly used foam of this type is hydrolytically unstable. Potential moisture barrier coatings which were evaluated include Parylene, epoxy-polysulfide, polyether based polyurethanes, polysulfides, polyolefin rubbers, and several other materials. Parylene coatings of at least 0.2 mil were found to provide the greatest improvement in hydrolytic stability.

  17. Coating processes for increasing the moisture resistance of polyurethane baffle material

    NASA Technical Reports Server (NTRS)

    Bilow, N.; Sawko, P.

    1974-01-01

    An investigation was conducted with the objective to improve the hydrolytic stability of reticulated polyurethane baffle material. This material is used in fuel tanks of aircraft and ground vehicles. The most commonly used foam of this type is hydrolytically unstable. Potential moisture barrier coatings which were evaluated include Parylene, epoxy-polysulfide, polyether based polyurethanes, polysulfides, polyolefin rubbers, and several other materials. Parylene coatings of at least 0.2 mil were found to provide the greatest improvement in hydrolytic stability.

  18. Tension fatigue of glass/epoxy and graphite/epoxy tapered laminates

    NASA Technical Reports Server (NTRS)

    Murri, Gretchen B.; Obrien, T. Kevin; Salpekar, Satish A.

    1990-01-01

    Symmetric tapered laminates with internally dropped plies were tested with two different layups and two materials, S2/SP250 glass/epoxy and IM6/1827I graphite/epoxy. The specimens were loaded in cyclic tension until they delaminated unstably. Each combination of material and layup had a unique failure mode. Calculated values of strain energy release rate, G, from a finite element analysis model of delamination along the taper, and for delamination from a matrix ply crack, were used with mode I fatigue characterization data from tests of the tested materials to calculate expected delamination onset loads. Calculated values were compared to the experimental results. The comparison showed that when the calculated G was chosen according to the observed delamination failures, the agreement between the calculated and measured delamination onset loads was reasonable for each combination of layup and material.

  19. Experimental studies of graphite-epoxy and boron-epoxy angle ply laminates in shear

    NASA Technical Reports Server (NTRS)

    Weller, T.

    1977-01-01

    The nonlinear/inelastic response under inplane shear of a large variety of graphite-epoxy and boron-epoxy angle-ply laminates was tested. Their strength allowables were obtained and the mechanisms which govern their mode of failure were determined. Two types of specimens for the program were chosen, tested, and evaluated: shear panels stabilized by an aluminum honeycomb core and shear tubes. A modified biaxially compression/tension loaded picture frame was designed and utilized in the test program with the shear panels. The results obtained with this test technique categorically prefer the shear panels, rather than the tubes, for adequate and satisfactory experimental definition of the objectives. Test results indicate the existence of a so-called core-effect which ought to be considered when reducing experimental data for weak in shear laminates.

  20. Measurement of residual strains in boron-epoxy and glass-epoxy laminates

    NASA Technical Reports Server (NTRS)

    Daniel, I. M.; Liber, T.; Chamis, C. C.

    1975-01-01

    Embedded-strain-gage techniques were developed and used for measuring strains in composite angle-ply laminates during curing and thermal cycling. The specimens were 2.54 by 22.9 cm eight-ply boron-epoxy and S-glass-epoxy laminates. Unidirectional specimens were used for control purposes. Strain readings were corrected for the purely thermal output of the gages obtained from an instrument quartz reference specimen. The strains measured during the cooling part of the curing cycle were in agreement with those recorded during subsequent thermal cycling, indicating that residual stresses induced during curing are primarily caused by differential thermal expansions of the various plies. Restraint strains were computed for the 0-deg and 45-deg plies of the angle-ply laminates tested, and the residual stresses obtained using the anisotropic constitutive relations and taking into account the temperature dependence of stiffnesses and strains.

  1. A comparative study on the effects of ultrathin luminescent graphene oxide quantum dot (GOQD) and graphene oxide (GO) nanosheets on the interfacial interactions and mechanical properties of an epoxy composite.

    PubMed

    Karimi, B; Ramezanzadeh, B

    2017-05-01

    The reinforcement effect of graphene oxide nanosheets on the mechanical properties of an epoxy coating has been extensively studied. However, the effect of graphene oxide quantum dot (GOQD) as a new unique carbon based nanomaterial (with lateral dimension of 5-6nm and thickness of one carbon atom) on the mechanical properties of epoxy coating has not been reported and compared with GO yet. So this study aims at fabrication of a high-performance polymer composite with unique mechanical properties using GOQD nanosheets. GO and GOQD were obtained through two different strategies of "top-down" synthesis from an expandable graphite by a modified Hummers' method and an easy "bottom-up" method by carbonizing citric acid, respectively. The morphology, size distribution, microstructure and chemistry of the GO and GOQD were compared by utilizing X-ray diffraction (XRD) analysis, atomic force microscopy (AFM), high resolution-transmission electron microscopy (HR-TEM), high resolution field-emission scanning electron microscopy (FE-SEM), thermal gravimetric analysis (TGA), Fourier transform infrared spectroscopy (FT-IR), X-ray photoelectron spectroscopy (XPS). Results obtained from these analyses confirmed successful synthesize of GOQD and GO nanosheets. The reinforcement effect of GO and GOQD nanosheets on the mechanical properties of the epoxy coating was studied by dynamic mechanical thermal analysis (DMTA) and tensile test. It was found that the GOQD could remarkably enhance the energy of break, Young's modulus, tensile stress and interfacial interactions compared to the neat epoxy and the one reinforced with GO nanosheets. GOQD improved the fracture toughness by factor of 175% and 700% compared to the GO/Epoxy and neat epoxy, respectively.

  2. Viscoelastic Characterization of a Nonlinear, Glass/Epoxy Composite Including the Effects of Damage

    DTIC Science & Technology

    1974-10-01

    Schapery Isothermal creep and recovery tests were conducted on an epoxy resin and a glass fiber-reiiforced composite made from the same bulk resin ...Contracted Notations ... ......... ... 43 2 Ingredients of Shell 58-68R Epoxy Resin [181]. . 9 3 Fiber Content of S-901 Glass/Shell 58-68R Epoxy Resin ...Epoxy Resin .......... ................... 154 i0 Shift Factors, aT, for Shell 58-68R Epoxy Resin .......... ................... 164 11 Shell 58-68R

  3. Temperature dependence of helium diffusion through common epoxies

    NASA Astrophysics Data System (ADS)

    Lovinger, D. J.; Hallock, R. B.

    2012-12-01

    Helium gas at room temperature is known to diffuse through the epoxies commonly used in various low temperature applications, which can complicate leak detection. The helium flux typically decreases with decreasing temperature. We have measured the flux of helium that passes though thin sections of as-cast clear Stycast 1266, Stycast 2850FT (black) and TRA-BOND 2151 (blue) epoxies as a function of temperature in the range 130K < T < 300K. We analyze the data to create normalized (to constant sample thickness and pressure differential) data for comparison. We report the preliminary temperature-dependent fluxes we have measured, which show significant differences among the epoxies studied.

  4. Wear behaviour of epoxy resin filled with hard powders

    NASA Astrophysics Data System (ADS)

    Formisano, A.; Boccarusso, L.; Minutolo, F. Capece; Carrino, L.; Durante, M.; Langella, A.

    2016-10-01

    The development of high performance materials based on epoxy resin finds a growing number of applications in which high wear resistance is required. One major drawback in many of these applications is the relatively poor wear resistance of the epoxy resin. Therefore, in order to investigate on the possibility of increasing wear resistance of thermoset polymers filled with hard powders, sliding tests are carried out by means of a pin on disc apparatus. In particular, composite resins, constituted by an epoxy resin filled with different contents and sizes of Silicon Carbide powder, are analyzed; the wear resistance, in terms of volume loss, is measured for different abrasive counterfaces and loads.

  5. Cure-dependent Viscoelastic Poisson’s Ratio of Epoxy

    DTIC Science & Technology

    2007-01-26

    Faivre S, Roy LE, Trotignon JP, Verdu J (1996) Mechanical properties of thermosets. Part I. Tensile properties of an anhydride cured epoxy . J Mater...Experimental Mechanics (2007) 47: 237–249 DOI 10.1007/s11340-006-9013-9 Cure -dependent Viscoelastic Poisson’s Ratio of Epoxy D.J. O’Brien · N.R...Abstract The evolution of the lateral contraction ratio of two commercial (high and low temperature cure ) epoxy resins is studied in uniaxial tension

  6. Synthesis of hydrazone functionalized epoxy polymers for non-linear optical device applications

    NASA Astrophysics Data System (ADS)

    Singh, Rajendra K.

    A series of twelve, thermally crosslinkable, epoxy polymers bearing covalently attached NLO-active hydrazone chromophores were synthesized. The primary focus was on the synthesis of two series of NLO-active hydroxy functionalized hydrazone chromophores. The first series, called the monohydroxy series (Hydrazones I--VI) comprised of six monohydroxy functionalized hydrazones and the second series consisted of six dihydroxy functionalized hydrazones (Hydrazones VII--XII). These hydrazone chromophores were then grafted, via the hydroxy functionality, on to a commercial epoxy polymer to obtain twelve NLO-active soluble prepolymers. The grafting reaction yields multiple secondary hydroxyl sites due to opening of the epoxide rings and these hydroxyl groups were used for further crosslinking by formulating the prepolymers with a blocked polyisocyanate commercial crosslinker. This formulation was spin coated on glass slides to form 2--2.5 m m thick uniform, defect free, transparent films. The films were corona poled, above their Tg, to align the chromophores in a noncentrosymmetric fashion and simultaneously complete the thermal cure that results in a highly crosslinked network. Finally the thermal characteristics of the second order nonlinearity of the twelve polymers are compared to illustrate the key structure-property relationships underlying the performance of the films.

  7. Mechanical properties of composites made of hybrid fabric impregnated with silica nanoparticles and epoxy resin

    NASA Astrophysics Data System (ADS)

    Kordani, N.; Alizadeh, M.; Lohrasby, F.; Khajavi, R.; Baharvandi, H. R.; Rezanejad, M.; Ahmadzadeh, M.

    2017-09-01

    In this study, the mechanical properties of composites will be examined which were made from Kenaf and hybrid fabric with a simple structure that was coated with epoxy resin and nano silica particles. This fabric cotton has a different situation in terms of yarn score and the type of fiber that is used in textiles. Nano silica particles of 200 nm, polyethylene glycol with 200 molecular weights and ethanol with mechanical weight molecular with ratio of 6:1 will be mixed. Suspension of 60% was chosen according to the silica particles. The D6264 standard test for concentrated force was carried out through the cone edge to determine the strength of each of the samples. Increasing of resistance against penetration in the Kenaf samples from the raw until impregnated with the shear thickening fluid is less than the hybrid samples. Slippage of the fibers with the change of round edge indenter to cone edge indenter has changed. Penetration by cone edge to the cloth is done with lower force and it shows the effect of slippage of fibers on the resistance of the penetration. Samples impregnated with the shear thickening fluid in comparison with epoxy resin have lower resistance. Slippage of natural fibers in comparison with synthetic fibers is lower and on the other hand the average of friction between fibers in the natural fibers is more than synthetic fibers.

  8. Crosslinking Amine-Modified Silica Aerogels with Epoxies: Mechanically Strong Lightweight Porous Materials

    NASA Technical Reports Server (NTRS)

    Meador, Mary Ann B.; Fabrizio, Eve F.; Ilhan, Faysal; Dass, Amala; Zhang, Guo-Hui; Vassilaras, Plousia; Johnston, J. Chris; Leventis, Nicholas

    2005-01-01

    The mesoporous surfaces of TMOS-derived silica aerogels have been modified with amines by co-polymerization of TMOS with APTES. The amine sites have become anchors for crosslinking the nanoparticles of the skeletal backbone of the aerogel by attachment of di-, tri and tetra-functional epoxies. The resulting conformal coatings increase the density of the native aerogels by a factor of 2-3 but the strength of the resulting materials may increase by more than two orders of magnitude. Processing variables such as amount of APTES used to make the gels, the epoxy type and concentration used for crosslinking, as well as the crosslinking temperature and time were varied according to a multivariable design-of-experiments (DOE) model. It was found that while elastic modulus follows a similar trend with density, maximum strength is attained neither at the maximum density nor at the highest concentration of -NH2 groups, suggesting surface saturation effects. Aerogels crosslinked with the tri-functional epoxide always show improved strength compared with aerogels crosslinked with the other two epoxides under identical conditions. Solid C-13 NMR studies show residual unreacted epoxides, which condense with ne another by heating crosslinked aerogels at 150 C.

  9. Enhanced electrical properties of vertically aligned carbon nanotube-epoxy nanocomposites with high packing density

    PubMed Central

    2012-01-01

    During their synthesis, multi-walled carbon nanotubes can be aligned and impregnated in a polymer matrix to form an electrically conductive and flexible nanocomposite with high backing density. The material exhibits the highest reported electrical conductivity of CNT-epoxy composites (350 S/m). Here, we show how conductive atomic force microscopy can be used to study the electrical transport mechanism in order to explain the enhanced electrical properties of the composite. The high spatial resolution and versatility of the technique allows us to further decouple the two main contributions to the electrical transport: (1) the intrinsic resistance of the tube and (2) the tunneling resistance due to nanoscale gaps occurring between the epoxy-coated tubes along the composite. The results show that the material behaves as a conductive polymer, and the electrical transport is governed by electron tunneling at interconnecting CNT-polymer junctions. We also point out the theoretical formulation of the nanoscale electrical transport between the AFM tip and the sample in order to derive both the composite conductivity and the CNT intrinsic properties. The enhanced electrical properties of the composite are attributed to high degree of alignment, the CNT purity, and the large tube diameter which lead to low junction resistance. By controlling the tube diameter and using other polymers, the nanocomposite electrical conductivity can be improved. PMID:23158381

  10. Impact Damage and Strain Rate Effects for Toughened Epoxy Composite Structures

    NASA Technical Reports Server (NTRS)

    Chamis, Christos C.; Minnetyan, Levon

    2006-01-01

    Structural integrity of composite systems under dynamic impact loading is investigated herein. The GENOA virtual testing software environment is used to implement the effects of dynamic loading on fracture progression and damage tolerance. Combinations of graphite and glass fibers with a toughened epoxy matrix are investigated. The effect of a ceramic coating for the absorption of impact energy is also included. Impact and post impact simulations include verification and prediction of (1) Load and Impact Energy, (2) Impact Damage Size, (3) Maximum Impact Peak Load, (4) Residual Strength, (5) Maximum Displacement, (6) Contribution of Failure Modes to Failure Mechanisms, (7) Prediction of Impact Load Versus Time, and (8) Damage, and Fracture Pattern. A computer model is utilized for the assessment of structural response, progressive fracture, and defect/damage tolerance characteristics. Results show the damage progression sequence and the changes in the structural response characteristics due to dynamic impact. The fundamental premise of computational simulation is that the complete evaluation of composite fracture requires an assessment of ply and subply level damage/fracture processes as the structure is subjected to loads. Simulation results for the graphite/epoxy composite were compared with the impact and tension failure test data, correlation and verification was obtained that included: (1) impact energy, (2) damage size, (3) maximum impact peak load, (4) residual strength, (5) maximum displacement, and (6) failure mechanisms of the composite structure.

  11. In Situ Exfoliation of Graphene in Epoxy Resins: A Facile Strategy to Efficient and Large Scale Graphene Nanocomposites.

    PubMed

    Li, Yan; Zhang, Han; Crespo, Maria; Porwal, Harshit; Picot, Olivier; Santagiuliana, Giovanni; Huang, Zhaohui; Barbieri, Ettore; Pugno, Nicola M; Peijs, Ton; Bilotti, Emiliano

    2016-09-14

    Any industrial application aiming at exploiting the exceptional properties of graphene in composites or coatings is currently limited by finding viable production methods for large volumes of good quality and high aspect ratio graphene, few layer graphene (FLG) or graphite nanoplatelets (GNP). Final properties of the resulting composites are inherently related to those of the initial graphitic nanoparticles, which typically depend on time-consuming, resource-demanding and/or low yield liquid exfoliation processes. In addition, efficient dispersion of these nanofillers in polymer matrices, and their interaction, is of paramount importance. Here we show that it is possible to produce graphene/epoxy nanocomposites in situ and with high conversion of graphite to FLG/GNP through the process of three-roll milling (TRM), without the need of any additives, solvents, compatibilisers or chemical treatments. This readily scalable production method allows for more than 5 wt % of natural graphite (NG) to be directly exfoliated into FLG/GNP and dispersed in an epoxy resin. The in situ exfoliated graphitic nanoplatelets, with average aspect ratios of 300-1000 and thicknesses of 5-17 nm, were demonstrated to conferee exceptional enhancements in mechanical and electrical properties to the epoxy resin. The above conclusions are discussed and interpreted in terms of simple analytical models.

  12. Measurement of damping of graphite epoxy materials

    NASA Technical Reports Server (NTRS)

    Crocker, M. J.

    1985-01-01

    The design of an experiment to measure the damping of a cylindrical graphite-epoxy specimen with a three point support and a knife edge support is described as well as equipment used in tests conducted to determine the influence of the support at the two ends of the specimen and to simulate an idealized free-free boundary condition at the two edges. A curve fitting technique is being used to process the frequency response data obtained. Experiments conducted on the thin plate specimen also reveal the influence of the end support condition on the damping ratio of the specimen. The damping ratio values measured for both specimens appear to be strongly influenced by the shape of the specimen and appear to depend on length and fiber orientation as well as the presence of discontinuities such as sharp bends, corners, and notches.

  13. Cryogenic evaluation of epoxy bond strength

    NASA Astrophysics Data System (ADS)

    Albritton, N.; Young, W.

    The purpose of the work presented here was to determine methods of optimizing the adhesion of a particular epoxy (CTD-101K, Composite Technology Development Inc.) to a particular nickel-based alloy substrate (Incoloy ® 908, Inco Alloys International) for cryogenic applications. Initial efforts were focused on surface preparation of the substrate material via various mechanical and chemical cleaning techniques. Test samples, fabricated to simulate the conduit-to-insulation interface, were put through a mock heat treat and vacuum/pressure impregnation process. Samples were compression/shear load tested to compare the bond strengths at room temperature and liquid nitrogen temperature. The resulting data indicate that acid etching creates a higher bond strength than the other tested techniques and that the bond formed is stronger at cryogenic temperatures than at room temperature. A description of the experiment along with the resulting data is presented here.

  14. Epoxy bond and stop etch fabrication method

    DOEpatents

    Simmons, Jerry A.; Weckwerth, Mark V.; Baca, Wes E.

    2000-01-01

    A class of epoxy bond and stop etch (EBASE) microelectronic fabrication techniques is disclosed. The essence of such techniques is to grow circuit components on top of a stop etch layer grown on a first substrate. The first substrate and a host substrate are then bonded together so that the circuit components are attached to the host substrate by the bonding agent. The first substrate is then removed, e.g., by a chemical or physical etching process to which the stop etch layer is resistant. EBASE fabrication methods allow access to regions of a device structure which are usually blocked by the presence of a substrate, and are of particular utility in the fabrication of ultrafast electronic and optoelectronic devices and circuits.

  15. Cellulose whisker/epoxy resin nanocomposites.

    PubMed

    Tang, Liming; Weder, Christoph

    2010-04-01

    New nanocomposites composed of cellulose nanofibers or "whiskers" and an epoxy resin were prepared. Cellulose whiskers with aspect ratios of approximately 10 and approximately 84 were isolated from cotton and sea animals called tunicates, respectively. Suspensions of these whiskers in dimethylformamide were combined with an oligomeric difunctional diglycidyl ether of bisphenol A with an epoxide equivalent weight of 185-192 and a diethyl toluenediamine-based curing agent. Thin films were produced by casting these mixtures and subsequent curing. The whisker content was systematically varied between 4 and 24% v/v. Electron microscopy studies suggest that the whiskers are evenly dispersed within the epoxy matrix. Dynamic mechanical thermoanalysis revealed that the glass transition temperature (T(g)) of the materials was not significantly influenced by the incorporation of the cellulose filler. Between room temperature and 150 degrees C, i.e., below T(g), the tensile storage moduli (E') of the nanocomposites increased modestly, for example from 1.6 GPa for the neat polymer to 4.9 and 3.6 GPa for nanocomposites comprising 16% v/v tunicate or cotton whiskers. The relative reinforcement was more significant at 185 degrees C (i.e., above T(g)), where E' was increased from approximately 16 MPa (neat polymer) to approximately 1.6 GPa (tunicate) or approximately 215 MPa (cotton). The mechanical properties of the new materials are well-described by the percolation model and are the result of the formation of a percolating whisker network in which stress transfer is facilitated by strong interactions between the whiskers.

  16. Regulatory Aspects of Coatings

    USDA-ARS?s Scientific Manuscript database

    This chapter gives a history of the development and uses of edible coating regulations, detailed chapters on coating caracteristics, determination of coating properties, methods for making coatings, and discription of coating film formers (polysaccharieds, lipids, resins, proteins). The chapter also...

  17. The control mechanism of surface traps on surface charge behavior in alumina-filled epoxy composites

    NASA Astrophysics Data System (ADS)

    Li, Chuanyang; Hu, Jun; Lin, Chuanjie; He, Jinliang

    2016-11-01

    To investigate the role surface traps play in the charge injection and transfer behavior of alumina-filled epoxy composites, surface traps with different trap levels are introduced by different surface modification methods which include dielectric barrier discharges plasma, direct fluorination, and Cr2O3 coating. The resulting surface physicochemical characteristics of experimental samples were observed using atomic force microscopy, scanning electron microscopy and fourier transform infrared spectroscopy. The surface potential under dc voltage was detected and the trap level distribution was measured. The results suggest that the surface morphology of the experimental samples differs dramatically after treatment with different surface modification methods. Different surface trap distributions directly determine the charge injection and transfer property along the surface. Shallow traps with trap level of 1.03-1.11 eV and 1.06-1.13 eV introduced by plasma and fluorination modifications are conducive for charge transport along the insulating surface, and the surface potential can be modified, producing a smoother potential curve. The Cr2O3 coating can introduce a large number of deep traps with energy levels ranging from 1.09 to 1.15 eV. These can prevent charge injection through the reversed electric field formed by intensive trapped charges in the Cr2O3 coatings.

  18. Functionalization of epoxy-based monoliths for ion exchange chromatography of proteins.

    PubMed

    Dinh, Ngoc Phuoc; Cam, Quach Minh; Nguyen, Anh Mai; Shchukarev, Andrei; Irgum, Knut

    2009-08-01

    Macroporous epoxy-based monoliths prepared by emulsion polymerization have been modified for use in ion exchange chromatography (IEC) of proteins. Strong anion exchange functionality was established by iodomethane quaternization of tertiary amine present on the monolith surface as a part of the polymer backbone. The modification pathway to cation exchange materials was via incorporation of glycidyl methacrylate (GMA) brushes which were coated using atom transfer radical polymerization (ATRP). Strong (SO(3)(-)) and weak (COO(-)) cation exchange groups were thereafter introduced onto the GMA-grafted monoliths by reactions with sodium hydrogen sulfite and iminodiacetic acid, respectively. Grafting was confirmed by XPS, gravimetric measurement, and chromatographic behavior of the modified materials toward model proteins. In incubation experiments the proteins were recovered quantitatively with no obvious signs of unfolding after contact with the stationary phase for >2 h. Chromatographic assessments on the functionalized columns as well as problems associated with flow-through modification by ATRP are discussed.

  19. Effect of tannin from Rhizophora apiculate as corrosion inhibitor for epoxy paint on mild steel

    NASA Astrophysics Data System (ADS)

    Idora, M. S. Noor; Quen, L. K.; Kang, H. S.

    2017-09-01

    There is a great concern to protect the steel surfaces from corrosion phenomenon in seawater environment. Several approaches have been proposed to introduce alternative new compounds in the paint which are green sources that can reduce environmental risks. The aim of this investigation was to enhance the protection properties of epoxy paint by providing an anticorrosive inhibitor for the paint. In this approach, the abilities of mangrove tannins, extracted from Rhizophora apiculata bark were studied. The inhibitive properties of mangrove tannins were evaluated by weight loss measurement, electrochemical impedance spectroscopy (EIS) and scanning electron microscope (SEM). Results shows the addition of mangrove tannin in the coating boosted the anticorrosive properties of the paint and represents valuable environmentally friendly of inhibitor.

  20. Autonomic healing of carbon fiber/epoxy interfaces.

    PubMed

    Jones, Amanda R; Cintora, Alicia; White, Scott R; Sottos, Nancy R

    2014-05-14

    A maximum of 91% recovery of interfacial shear strength (IFSS) is achieved for carbon fiber/epoxy interfaces functionalized with capsules containing reactive epoxy resin and ethyl phenyl acetate (EPA). We find a binder is necessary to improve the retention of capsules on the carbon fiber surface. Two different methods for applying the binder to the carbon fiber surface are investigated. Healing efficiency is assessed by recovery of IFSS of a single functionalized fiber embedded in a microdroplet of epoxy. Debonding of the fiber/matrix interface ruptures the capsules, releasing resin and EPA solvent into the crack plane. The solvent swells the matrix, initiating transport of residual amine functionality from the matrix for further curing with the epoxy resin delivered to the crack plane. The two binder protocols produce comparable results, both yielding higher recovery of IFSS than samples prepared without a binder.

  1. Aging and quality assurance of Kevlar 49-epoxy composites

    SciTech Connect

    Morgan, R.J.

    1981-05-15

    The aging of Kevlar 49-epoxy composites under the service environment conditions expected by ESA will be insignificant to the best of our knowledge at this time. However, certain precautions in materials acceptance criteria and composite fabrication should be followed.

  2. Electrical and Mechanical Characteristics of Epoxy-Nanoclay Composite

    NASA Astrophysics Data System (ADS)

    Noh, Hyun-Ji; Nam, Sung-Pill; Lee, Sung-Gap; Ahn, Byeong-Lib; Won, Woo-Sik; Woo, Hyoung-Gwan; Park, Sang-Man

    In this study, we investigated the effects of nanoclay additives on the electrical and mechanical properties of diglycidyl ether of bisphenol A (DGEBA) epoxy resin. Epoxy-clay nanocomposites were synthesized using organically modified two montmorillonite clays (MMT) with different interlamellar spacing (31.5 Å and 18.5 Å). The electrical and mechanical properties of epoxy-clay nanocopomosites were measured with variation of the amount and type of clay. The nanocomposites were found to be homogenous materials although the nanocomposites still have clay aggregates with increasing nanoclay contents. The dielectric constant showed between 3.2 ~ 3.5 and the dielectric loss showed between 3.2 ~ 5.7% in all nanocoposites. The dielectric strength and tensile strength of the 5 wt% Cloisite 15A added epoxy-oclay nanocomposite were 23.9 kV/mm and 86.7 MPa, respectively.

  3. Magnetism in graphene oxide induced by epoxy groups.

    SciTech Connect

    Lee, Dongwook; Seo, Jiwon; Zhu, Xi; Cole, Jacqueline M.; Su, Haibin

    2015-04-27

    We have engineered magnetism in graphene oxide. Our approach transforms graphene into a magnetic insulator while maintaining graphene's structure. Fourier transform infrared spectroscopy spectra reveal that graphene oxide has various chemical groups (including epoxy, ketone, hydroxyl, and C-O groups) on its surface. Destroying the epoxy group with heat treatment or chemical treatment diminishes magnetism in the material. Local Density Approximation calculation results well reproduce the magnetic moments obtained from experiments, and these results indicate that the unpaired spin induced by the presence of epoxy groups is the origin of the magnetism. The calculation results also explain the magnetic properties, which is generated by the interaction between separated magnetic regions and domains. Our results demonstrate tunable magnetism in graphene oxide based on controlling the epoxy group with heat or chemical treatment.

  4. Magnetism in graphene oxide induced by epoxy groups

    SciTech Connect

    Lee, Dongwook; Seo, Jiwon; Zhu, Xi; Su, Haibin; Cole, Jacqueline M.

    2015-04-27

    We have engineered magnetism in graphene oxide. Our approach transforms graphene into a magnetic insulator while maintaining graphene's structure. Fourier transform infrared spectroscopy spectra reveal that graphene oxide has various chemical groups (including epoxy, ketone, hydroxyl, and C-O groups) on its surface. Destroying the epoxy group with heat treatment or chemical treatment diminishes magnetism in the material. Local density approximation calculation results well reproduce the magnetic moments obtained from experiments, and these results indicate that the unpaired spin induced by the presence of epoxy groups is the origin of the magnetism. The calculation results also explain the magnetic properties, which are generated by the interaction between separated magnetic regions and domains. Our results demonstrate tunable magnetism in graphene oxide based on controlling the epoxy group with heat or chemical treatment.

  5. Improvement of fracture toughness of epoxy resins at cryogenic temperature

    SciTech Connect

    Nishijima, S.; Yamada, K.; Hussain, M.; Honda, Y.

    1997-06-01

    The improvement of the fracture toughness of epoxy resin has been tried to perform from the molecular level with an aim to improve the cryogenic properties of GFRP and/or the stability of superconducting magnets. The ceramic filler, which was formed by hydrolysis of alkoxide, was dispersed in the epoxy and cured. A coupling agent was also used to crosslink the filler and epoxy molecules. The positron annihilation lifetime was measured and the molecular state of the epoxies were evaluated. The thermal contraction and Vickers hardness were also measured. The thermal contraction and hardness were confirmed to reflect the molecular state as evaluated by positron annihilation lifetime. The fracture toughness was also measured down to cryogenic temperatures. It was found that the improvement of the fracture toughness at cryogenic temperatures is possible.

  6. Morphology development of layered silicate epoxy based nanocomposites

    NASA Astrophysics Data System (ADS)

    Benson Tolle, Tia

    2005-07-01

    Nanotailoring of polymeric materials offers significant benefits in terms of new and improved properties or new property trade spaces. Significant improvements to thermoplastics have been demonstrated over the past decade stimulated by the pioneering work of Kojima, Usuki, and Okada. The ability to nanotailor epoxy-based composites could have significant payoffs to aerospace and non-aerospace applications. However the dynamic nature of a crosslinking system such as epoxies poses unique challenges to the development of controlled morphologies. Before ultimate control of morphology and material design towards property enhancements can occur, fundamental understanding of how morphologies of various scales develop with processing parameters must be developed. This dissertation summarizes the effects of various processing variables on the development of morphology within organically modified layered silicate-epoxy-amine materials. The effect of various morphologies on fracture behavior is also examined, and suggests that ordered morphologies on the nanoscale can provide for effective toughening of epoxies.

  7. Dynamic Mechanical Behavior of Nickel-Aluminum Reinforced Epoxy Composites

    NASA Astrophysics Data System (ADS)

    Martin, M.; Hanagud, S.; Thadhani, N. N.

    2006-07-01

    Epoxy-based composites reinforced with micron-sized Ni and micron or nano-sized Al powders were fabricated by casting/curing. The mechanical behavior of the composites was evaluated using elastic and plastic property measurements performed on rod-shaped samples. Dynamic reverse Taylor anvil-on-rod impact tests gave qualitative and quantitative information about the transient deformation and failure response of the composites. The composite containing 20wt% epoxy and nano-sized Al powder showed the most superior mechanical properties in terms of elastic modulus, static compressive strength, and dynamic incremental areal and axial strains, as compared to the other cast materials. The results illustrate that nano-sized Al particles alter the deformation response of the composite and provide significant enhancement to the strength by dispersing in the epoxy and generating a nano Al-containing epoxy matrix with embedded Ni particles.

  8. Epoxy injection repairs to concrete in 225-B Building

    SciTech Connect

    Vollert, F.R.

    1996-09-19

    In 1982, the damaged anchor areas (67 total) in the Operating Gallery and cold manipulator shop ceiling reinforced concrete slabs were epoxy injection repaired by Construction Technology Laboratories (CTL), Portland Cement Association. The through depth vertical cracks (10 total) in the ceiling slabs in the galleries and manipulator shops were sealed and structurally repaired using epoxy injection procedures. The details of the epoxy reRair are reported. Sonic nondestructive (NDT) testing before and after the epoxy injection repairs were made by CTL to confirm that the repairs are structurally effective. CTL recommended to expedite the installation of lateral bracing for the manipulator monorail in order to avoid re-darnage to the repaired anchor areas.

  9. Medium temperature epoxy resin for immunocytochemistry: Quetol 651 with water.

    PubMed

    Abad, A R

    1992-02-01

    The addition of 1% water to the epoxy resin Quetol increased the labeling intensity of the sample. The significant decrease of the curing temperature of the epoxy resin may assist in preservation of antigens. Water may also reduce the cross-linkage of the resin allowing more antigen to be available to the antibodies. The modified Quetol resin is an option for use in immunocytochemistry studies.

  10. Exit Presentation: Infrared Thermography on Graphite/Epoxy

    NASA Technical Reports Server (NTRS)

    Comeaux, Kayla

    2010-01-01

    This slide presentation reports on the internship project that was accomplished during the summer of 2010. The objectives of the project were to: (1) Simulate Flash Thermography on Graphite/Epoxy Flat Bottom hole Specimen and thin void specimens, (2) Obtain Flash Thermography data on Graphite/Epoxy flat bottom hole specimens, (3) Compare experimental results with simulation results, Compare Flat Bottom Hole Simulation with Thin Void Simulation to create a graph to determine size of IR Thermography detected defects

  11. Epoxy Nanocomposites - Curing Rheokinetics, Wetting and Adhesion to Fibers

    SciTech Connect

    Ilyin, S. O.; Kotomin, S. V.; Kulichikhin, V. G.

    2010-06-02

    Epoxy nanocomposites considered as challenging polymeric matrix for advanced reinforced plastics. Nanofillers change rheokinetics of epoxy resin curing, affect wetting and adhesion to aramid and carbon fibers. In all cases extreme dependence of adhesive strength vs filler content in the binder was observed. New experimental techniques were developed to study wettability and fiber-matrix adhesion interaction, using yarn penetration path length, aramid fiber knot pull-up test and electrical admittance of the fracture surface of CFRP.

  12. Epoxy Nanocomposites—Curing Rheokinetics, Wetting and Adhesion to Fibers

    NASA Astrophysics Data System (ADS)

    Ilyin, S. O.; Kotomin, S. V.; Kulichikhin, V. G.

    2010-06-01

    Epoxy nanocomposites considered as challenging polymeric matrix for advanced reinforced plastics. Nanofillers change rheokinetics of epoxy resin curing, affect wetting and adhesion to aramid and carbon fibers. In all cases extreme dependence of adhesive strength vs filler content in the binder was observed. New experimental techniques were developed to study wettability and fiber-matrix adhesion interaction, using yarn penetration path length, aramid fiber knot pull-up test and electrical admittance of the fracture surface of CFRP.

  13. Fiber/epoxy filament-wound vessels. Final report

    SciTech Connect

    Chiao, T.T.; Moore, R.L.

    1986-08-14

    The present investigation has provided a valuable insight into the design, fabrication and performance of filament-wound pressure vessels. The long-term stress rupture data generated under the contract is perhaps the only available lifetime data of its kind for Kevlar 49/epoxy pressure vessels. Now, it is clear that Kevlar 49/epoxy pressure vessels can be made to last at least 9 years at 50% of the static burst pressure.

  14. Infrared Spectroscopy Study of the SP-250 Epoxy Resin System.

    DTIC Science & Technology

    1984-07-01

    It necessary and identify by block nambo,) Epoxy resins Dicyandiamide 4 Curing agents Infrared spectroscopy Monuron 20. ABSTRACT (Crntimse on revse...investigation, the mixtures containing Monuron were cured at 130 0 C and those con- sisting of dicyandiamide and having "no Monuron" were hardened at 2000...uncured specimens were meas- ured from 4000 cm- 1 to 400 cm- I . DISCUSSION AND RESULTS The accelerated cure of dicyandiamide (Dicy)-containing epoxy resins

  15. Filament-wound graphite/epoxy rocket motor case

    NASA Technical Reports Server (NTRS)

    Humphrey, W. D.; Schmidt, W. W.

    1972-01-01

    The fabrication procedures are described for a filament-wound rocket motor case, approximately 56 cm long x 71 cm diameter, utilizing high tensile strength graphite fibers. The process utilized Fiberite Hy-E-1330B prepreg tape which consists of Courtaulds HTS fibers in a temperature-sensitive epoxy matrix. This fabrication effort, with resultant design, material and process recommendations, substantiates the manufacturing feasibility of graphite/epoxy rocket motor cases in the 56 cm x 71 cm size range.

  16. Fabrication of graphite/epoxy cases for orbit insertion motors

    NASA Technical Reports Server (NTRS)

    Schmidt, W. W.

    1973-01-01

    The fabrication procedures are described for filament-wound rocket motor cases, approximately 26.25 inches long by 25.50 inches diameter, utilizing graphite fibers. The process utilized prepreg tape which consists of Fortafil 4-R fibers in the E-759 epoxy resin matrix. This fabrication effect demonstrated an ability to fabricate high quality graphite/epoxy rocket motor cases in the 26.25 inch by 25.50 inch size range.

  17. Investigation of waterborne epoxies for E-glass composites

    NASA Astrophysics Data System (ADS)

    Jensen, Robert Eric

    Research is presented which encompasses a study of epoxies based on diglycidyl ether of bisphenol A (DGEBA) cured with 2-ethyl-4-methylimidazole (EMI-24) in the presence of the nonionic surfactant Triton X-100. Interest in this epoxy system is due partially to the potential application as a waterborne replacement for solvent cast epoxies in E-glass laminated printed circuit boards. This research has revealed that the viscoelastic behavior of the cured epoxy is altered when serving as the matrix in a glass composite. The additional constraining and coupling of the E-glass fibers to the segmental motion of the epoxy matrix results in an increased level of viscoelastic cooperativity. Current research has determined that the cooperativity of an epoxy/E-glass composite is also sensitive to the surface chemistry of the glass fibers. Model single-ply epoxy/E-glass laminates were constructed in which the glass was pretreated with either 3-aminopropyltriethoxysilane (APS) or 3-glycidoxypropyltrimethoxysilane (GPS) coupling agents. Dynamic mechanical analysis (DMA) was then used to create master curves of the storage modulus (E') in the frequency domain. The frequency range of the master curves and resulting cooperativity plots clearly varied depending on the surface treatment of the glass fibers. It was determined that the surfactant has surprisingly little effect in the observed trends in cooperativity of the composites. However, the changes in cooperativity due to the surface pretreatment of the glass were lessened by the aqueous phase of the waterborne resin. Moisture uptake experiments were also performed on epoxy samples that were filled with spherical glass beads as well as multi-ply laminated composites. No increases in the diffusion constant could be attributed to the surfactant. However, the surfactant did enhance the final equilibrium moisture uptake levels. These equilibrium moisture uptake levels were also sensitive to the surface pretreatment of the E-glass.

  18. Thermo-curable epoxy systems for nanoimprint lithography

    NASA Astrophysics Data System (ADS)

    Wu, Chun-Chang; Lien-Chung Hsu, Steve

    2010-01-01

    In this work, we have used solvent-free thermo-curable epoxy systems for low-pressure and moderate-temperature nanoimprint lithography (NIL). The curing kinetic parameters and conversion of diglycidyl ether of bisphenol A (DGEBA) resin with different ambient-cure 930 and 954 hardeners were studied by the isothermal DSC technique. They are useful for the study of epoxy resins in the imprinting application. The DGEBA/930 and DGEBA/954 epoxy resists can be imprinted to obtain high-density nano- and micro-scale patterns on a flexible indium tin oxide/poly(ethylene terephthalate) (ITO/PET) substrate. The DGEBA/930 epoxy resin is not only suitable for resist material, but also for plastic mold material. Highly dense nanometer patterns can be successfully imprinted using a UV-curable resist from the DGEBA/930 epoxy mold. Using the replicated DGEBA/930 epoxy mold instead of the expensive master can prevent brittle failure of the silicon molds in the NIL.

  19. Investigations on different epoxies for electrical insulation of microflex structures.

    PubMed

    Cvancara, P; Lauser, S; Rudmann, L; Stieglitz, T

    2016-08-01

    The microflex interconnection (MFI) technique is often used to connect electrically and mechanically thin film ribbons or electrodes with a solid substrate like screen printed ceramics. For stabilization reasons epoxy is used to fix the MFI structure. As epoxy tends to form cracks when surrounded by water or electrolytes we are eager to find an epoxy which provides sufficient insulation between the single channels of the MFI structure also in a moist surrounding. Therefore we designed a device to investigate the insulating properties of different epoxies (Uhu Plus Endfest 300, Epo-Tek 353ND and 353ND-T) immersed in saline solution. For comparison reasons we use as well only silicone rubber (Nusil MED-1000) instead of epoxy. We performed the experiment for 23 weeks at 60 °C, which corresponds to 26 months at body temperature. The epoxy of preference is the Epo-Tek 353ND-T as it develops no failures and insulates all channel pairs of the MFI structures electrically over the whole period of experiment.

  20. Hygrothermal aging effects on buried molecular structures at epoxy interfaces.

    PubMed

    Myers, John N; Zhang, Chi; Lee, Kang-Wook; Williamson, Jaimal; Chen, Zhan

    2014-01-14

    Interfacial properties such as adhesion are determined by interfacial molecular structures. Adhesive interfaces in microelectronic packages that include organic polymers such as epoxy are susceptible to delamination during accelerated stress testing. Infrared-visible sum frequency generation vibrational spectroscopy (SFG) and attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) were used to study molecular structures at buried epoxy interfaces during hygrothermal aging to relate molecular structural changes at buried interfaces to decreases in macroscopic adhesion strength. SFG peaks associated with strongly hydrogen bonded water were detected at hydrophilic epoxy interfaces. Ordered interfacial water was also correlated to large decreases in interfacial adhesion strength that occurred as a result of hygrothermal aging, which suggests that water diffused to the interface and replaced original hydrogen bond networks. No water peaks were observed at hydrophobic epoxy interfaces, which was correlated with a much smaller decrease in adhesion strength from the same aging process. ATR-FTIR water signals observed in the epoxy bulk were mainly contributed by relatively weakly hydrogen bonded water molecules, which suggests that the bulk and interfacial water structure was different. Changes in interfacial methyl structures were observed regardless of the interfacial hydrophobicity which could be due to water acting as a plasticizer that restructured both the bulk and interfacial molecular structure. This research demonstrates that SFG studies of molecular structural changes at buried epoxy interfaces during hygrothermal aging can contribute to the understanding of moisture-induced failure mechanisms in electronic packages that contain organic adhesives.