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Sample records for gas desulfurization quarterly

  1. Hot coal gas desulfurization with manganese based sorbents. Quarterly report, June--September 1994

    SciTech Connect

    Hepworth, M.T.; Slimane, R.B.

    1994-11-01

    The focus of work being performed on hot coal gas desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc titanate sorbents; however, prior studies indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt% ore + 25 wt% Al{sub 2}O{sub 3}) appears to be a strong contender to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc; hence, it is not as likely to undergo zinc-depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron; hence, the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Also manganese chlorides are much less stable and volatile than zinc chlorides. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This Eighth Quarterly Report documents progress in pelletizing and testing via thermo-gravimetric analysis of individual pellet formulations of manganese ore/alumina combinations and also manganese carbonate/alumina with two binders, dextrin and bentonite.

  2. Hot coal gas desulfurization with manganese-based sorbents. Quarterly report, October--December 1993

    SciTech Connect

    Hepworth, M.T.; Slimane, R.B.

    1994-01-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt% ore + 25 wt% Al{sub 2}O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This Fifth Quarterly Report documents progress in pellet testing via thermogravimetric analysis of pellet formulation FORM4-A of a manganese ore/alumina combination. This formulation, described more fully in the Quarterly Technical Progress Report of October 15, 1993, consists of manganese carbonate combined with alundum. A 2-inch fixed-bed reactor has been fabricated and is now ready for subjecting pellets to cyclic loading and regeneration; however, a minor problem has arisen during the regeneration cycle in that sulfur tends to form and plug the exit tube during the early stage of regeneration. This problem is about to be overcome by increasing the flow rate of air during the regeneration cycle resulting in more oxidizing conditions and hence less tendency for sulfide sulfur (S{sup =}) to oxidize to the intermediate elemental form (S{sup o}) rather than to 4-valent (S{sup +4}).

  3. Hot Coal Gas Desulfurization with manganese-based sorbents. Quarterly report, April--June 1994

    SciTech Connect

    Hepworth, M.T.; Slimane, R.B.

    1994-06-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc titanate sorbents; however, prior studies indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt% ore + 25 wt% Al{sub 2}O{sub 3}) appears to be a strong contender to zincbased sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc; hence, it is not as likely to undergo zinc-depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron; hence, the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Also manganese chlorides are much less stable and volatile than zinc chlorides. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This Seventh Quarterly Report documents progress in bench-scale testing of a leading manganese-based sorbent pellets (FORM4-A). This formulation is a high-purity manganese carbonate-based material. This formulation was subjected to 20 consecutive cycles of sulfidation and regeneration at 900{degrees}C in a 2-inch fixed bed reactor. The sulfidation gas was a simulated Tampella U-gas with an increased hydrogen sulfide content of 3% by volume to accelerate the rate of breakthrough, arbitrarily taken as 500 ppmv. Consistent with thermo-gravimetric analysis (TGA) on individual pellets, the fixed bed tests show small improvement in capacity and kinetics with the sulfur-loading capacity being about 22% by weight of the original pellet, which corresponds to approximately 90% bed utilization!

  4. Management of dry flue gas desulfurization by-products in underground mines. Quarterly report, October 1--December 31, 1995

    SciTech Connect

    1997-05-01

    On September 30, 1993, the U.S. Department of Energy - Morgantown Energy Technology Center (DOE-METC) and Southern Illinois University at Carbondale (SITJC) entered into a cooperative research agreement entitled {open_quotes}Management of Dry Flue Gas Desulfurization By-Products in Underground Mines{close_quotes} (DE-FC21-93MC-30252). Under the agreement SIUC will develop and demonstrate two technologies for the placement of coal combustion by-products in abandoned underground coal mine workings, and assess the environmental impact of such underground placements. This report discusses the technical progress achieved during the period October 1 - December 31, 1995. Rapid Aging Test columns were placed in operation during the second quarter of 1995, and some preliminary data were acquired during this quarter. These data indicate that the highly caustic pH is initially generated in the pneumatic mix, but that such pH is short lived. The initial pH rapidly declines to the range of 8 to 9. Leachates in this pH range will have little or no effect on environmental concerns. Dedicated sampling equipment was installed in the groundwater monitoring wells at the proposed placement site at the Peabody Number 10 mine. Also, the groundwater monitoring wells were {open_quotes}developed{close_quotes} during the quarter to remove the fines trapped in the sand pack and screen. A new procedure was used in this process, and proved successful. A series of tests concerning the geotechnical characteristics of the pneumatic mixes were conducted. Results show that both moisture content and curing time have a direct effect on the strength of the mixes. These are, of course, the expected general results. The Christmas holidays and the closing of the University during an extended period affected the progress of the program during the quarter. However, the program is essentially on schedule, both technically and fiscally, and any delays will be overcome during the first quarter of 1996.

  5. Advanced sulfur control concepts in hot-gas desulfurization technology. Quarterly report, April--June 1994

    SciTech Connect

    Harrison, D.P.

    1994-07-01

    The primary objective of this research project is the direct production of elemental sulfur during the regeneration of known high temperature desulfurization sorbents. The contract was awarded to LSU on April 12, 1994, and this quarterly report covers accomplishments during the first 2 1/2 months of the project. Effort during the initial 2 1/2 month period has been limited to Tasks 1 and 2, and involves a search of the literature to identify concepts for producing elemental sulfur during regeneration of known metal oxide sorbents and a thermodynamic evaluation of these concepts. While searching and evaluating the literature is a continuing process, concentrated effort on that phase is now complete and a detailed summary is included in this report. Three possible concepts for the direct production of elemental sulfur were identified in the LSU proposal, and the literature search has not uncovered any additional concepts. Thus, the three concepts being investigated involve: (1) regeneration with SO{sub 2}, (2) regeneration with mixtures Of 02 and H{sub 2}O, and (3) regeneration with H{sub 2}O. While concept (3) directly produces H{sub 2}S instead of elemental sulfur, the concept is included because the possibility exists for converting H{sub 2}S to elemental sulfur using the Claus process. Each of the concepts will ultimately be compared to the Direct Sulfur Recovery Process (DSRP) under development by RTI. DSRP involves initial sorbent regeneration to SO{sub 2}, and the inclusion of additional processing steps to reduce the SO{sub 2} to elemental sulfur.

  6. Management of dry flue gas desulfurization by-products in underground mines. Quarterly report, October--December 1994

    SciTech Connect

    Chugh, Y.; Dutta, D.; Esling, S.; Ghafoori, N.; Paul, B.; Sevim, H.; Thomasson, E.

    1995-01-01

    On September 30, 1993, the US Department of Energy, Morgantown Energy Technology Center and Southern Illinois University at Carbondale (SIUC) entered into a cooperative agreement entitled ``Management of Dry Flue Gas Desulfurization By-Products in Underground Mines`` (DE-FC21-93MC30252). Under the agreement, Southern Illinois University at Carbondale will develop and demonstrate several technologies for the placement of coal combustion residues in abandoned coal mines, and will assess the environmental impact of such underground residues placement. The major event during the quarter was the demonstration of the SEEC, Inc. technology for loading and transporting coal combustion residues in the SEEC developed Collapsible Intermodal Containers (CIC). The demonstration was held on November 17, 1994, at the Illinois Power Company Baldwin power plant, and was attended by about eighty (80) invited guest. Also during the quarter meetings were held with Peabody Coal Company officials to finalize the area in the Peabody No. 10 mine to be used for the placement of coal combustion residues. Work under the Materials Handling and Systems Economics area continued, particularly in refining the costs and systems configuration and in economic evaluation of various systems using equipment leasing rather than equipment purchases. Likewise, work progressed on residues characterization, with some preparations being made for long-term testing.

  7. Management of dry flue gas desulfurization by-products in underground mines. Quarterly technical progress report, April 1995--June 1995

    SciTech Connect

    Chugh, Y.P.; Dutta, D.; Esling, S.

    1995-07-01

    On September 30, 1993, the U.S. Department of Energy-Morgantown Energy Technology Center and Southern Illinois University at Carbondale (SIUC) entered into a cooperative research agreement entitled {open_quotes}Management of Dry Flue Gas Desulfurization By-Products in Underground Mines{close_quotes} (DE-FC21-93MC30252). Under the agreement Southern Illinois University at Carbondale will develop and demonstrate several technologies for the placement of coal combustion residues in abandoned coal mines, and will assess the environmental impact of such underground residues placement. Previous quarterly Technical Progress Reports have set forth the specific objectives of the program, and a discussion of these is not repeated here. Rather, this report discusses the technical progress made during the period April 1 - June 30, 1995. A final topical report on the SEEC, Inc. demonstration of its technology for the transporting of coal combustion residues was completed during the quarter, although final printing of the report was accomplished early in July, 1995. The SEEC technology involves the use of Collapsible Intermodal Containers (CIC`s) developed by SEEC, and the transportation of such containers - filled with fly ash or other coal combustion residues - on rail coal cars or other transportation means. Copies of the final topical report, entitled {open_quotes}The Development and Testing of Collapsible Intermodal Containers for the Handling and Transport of Coal Combustion Residues{close_quotes} were furnished to the Morgantown Energy Technology Center. The Rapid Aging Test colums were placed in operation during the quarter. This test is to determine the long-term reaction of both the pneumatic and hydraulic mixtures to brine as a leaching material, and simulates the conditions that will be encountered in the actual underground placement of the coal combustion residues mixtures. The tests will continue for about one year.

  8. Hot Coal Gas Desulfurization with manganese based sorbents. Quarterly report, August 1, 1993--September 30, 1993

    SciTech Connect

    Hepworth, M.T.

    1993-10-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies at the US Steel Fundamental Research Laboratories in Monroeville, PA, by E. T. Turkdogan indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This report documents progress in pelletizing and testing via thermogravimetric analysis of individual pellet formulations of manganese ore/alumina combinations and also manganese carbonate/alumina with two binders, dextrin and bentonite. Preliminary results indicate that the manganese carbonate material, being of higher purity than the manganese ore, has a higher degree of sulfur capacity and more rapid absorption kinetics. A 2-inch fixed-bed reactor has been fabricated and is now ready for subjecting pellets to cyclic loading and regeneration.

  9. Advanced sulfur control concepts for hot gas desulfurization technology. Quarterly report, October--December 1995

    SciTech Connect

    1996-01-01

    In the area of gas analysis, most of the attention during the past quarter was devoted to gaining an understanding of the operation of the Antek total sulfur analyzer, and making appropriate modifications in the unit. The primary problem is that the resistance of the capillary flow restrictor is not large enough, and the amount of sulfur which reaches the UV-analyzer results in the analyzer becoming saturated. We have added a N{sub 2} diluent flow downstream of the pyrotube tube which, we believe, will permit the unit to be operated at pressures to about 50 psig. Use of larger diluent flow rates to permit higher pressure operation is not feasible since larger diluent rates increase the back pressure on the quartz pyrotube (which operates at 1050{degrees}C) to unsafe levels. In the meantime, Antek is studying the redesign of the capillary flow restrictor to provide larger flow resistance. Studies on the regeneration of FeS in the atmospheric pressure reactor were almost completed during the quarter. Only a series of multicycle sulfidation-regeneration tests remains. The effects of reactive gas mol fraction and temperature have been examined using both O{sub 2}/N{sub 2} and H{sub 2}O/N{sub 2} atmospheres. The initial rate of regeneration was found to be a weak function of temperature and first-order in both O{sub 2} and H{sub 2}O concentration. In a test series in which the reactive gas contained both O{sub 2} and H{sub 2}O, the experimental initial rate was effectively equal to the sum of the individual initial rates, suggesting that the two reactions proceed independently of one another. Detailed correlation and statistical analysis of the data is currently being done. Principal effort during the quarter using the high pressure electrobalance was devoted to studying the regeneration of FeS in a H{sub 2}O/N{sub 2} atmosphere.

  10. Management of dry flue gas desulfurization by-products in underground mines. Quarterly report, July 1 - September 30, 1996

    SciTech Connect

    1996-12-31

    On September 30, 1996, the U.S. Department of Energy-Morgantown Energy Technology Center and Souther Illinois University at Carbondale (SIUC) entered into a cooperative research agreement entitled ``Management of Dry Flue Gas Desulfurization By-Products in Underground Mines``. Under the agreement SIUC will develop and demonstrate two technologies for the placement of coal combustion by-products in abandoned underground coal mines, and will assess the environmental impact of these technologies for the management of coal combustion by-products. The two technologies for the underground placement that will be developed and demonstrated are: (1) pneumatic placement, using virtually dry materials, and (2) hydraulic placement, using a ``paste`` mixture of materials with about 70% solids. Phase II of the overall program began April 1, 1996. The principal objective of Phase II is to develop and fabricate the equipment for both the pneumatic and hydraulic placement technologies, and to conduct a surface demonstration-test of both technologies. During the current quarter the main thrust was to develop the equipment necessary for the program. Shop drawings were completed for the pneumatic placement equipment, and purchase orders issued for many of the component parts. The final pneumatic placement system will be assembled in the SIUC Carterville facility.

  11. Management of dry flue gas desulfurization by-products in underground mines. Quarterly report, April 1--June 30, 1996

    SciTech Connect

    1997-05-01

    On September 30, 1993, the US Department of Energy - Morgantown Energy Technology Center (DOE-METC) and Southern Illinois University at Carbondale (SIUC) entered into a cooperative research agreement entitled {open_quotes}Management of Dry Flue Gas Desulfurization By-Products in Underground Mines{close_quotes} (DE-FC21-93MC30252). Under the agreement Southern Illinois University at Carbondale will develop and demonstrate two technologies for the placement of coal combustion residues in abandoned underground coal mines, and will assess the environmental impact of these technologies for the management of coal combustion by-products. The two technologies for the underground placement that will be developed and demonstrated are: (1) pneumatic placement, using virtually dry materials, and (2) hydraulic placement, using a {open_quotes}paste{close_quotes} mixture of materials with about 70% solids. Phase II of the overall program began April 1, 1996. The principal objective of Phase II is to develop and fabricate the equipment for placing the coal combustion by-products underground, and to conduct a demonstration of the technologies on the surface. Therefore, this quarter has been largely devoted to developing specifications for equipment components, visiting fabrication plants throughout Southern Illinois to determine their capability for building the equipment components in compliance with the specifications, and delivering the components in a timely manner.

  12. Hot coal gas desulfurization with manganese-based sorbents. Quarterly report, January--March 1994

    SciTech Connect

    Hepworth, M.T.; Slimane, R.B.

    1994-04-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc titanate sorbents; however, prior studies indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt% ore + 25 wt% Al{sub 2},O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc; hence, it is not as likely to undergo zinc-depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron; hence, the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This Sixth Report documents progress in pellet testing two leading formulations; namely FORM 4-A and FORM 1-A via thermogravimetric analysis (TGA). The former is a high-purity carbonate-based material, and the latter is ore-based. Also fixed bed testing of formulation FORM 1-A is described. Included with this report is an Appendix which describes the formulations and the loading tests as performed via TGA. A 2-inch fixed-bed reactor is being utilized to subject a bed of FORM 4-A pellets to cyclic loading and regeneration. Preliminary results indicate that FORM 1-A can be loaded to approximately 12 per cent of its weight in sulfur prior to breakthrough up through sixteen cycles of loading and regeneration. The sulfur loading level drops from 18.2% for fresh pellets to 11.8% after the sixteenth cycle; however, there is no significant decrease in pellet sulfur-capacity after the ninth cycle. The kinetics during the loading and regeneration cycles are rapid.

  13. Bench-scale demonstration of hot-gas desulfurization technology. Quarterly report, October 1 - December 31, 1994

    SciTech Connect

    1994-12-31

    The U.S. Department of Energy (DOE), Morgantown Energy Technology Center (METC), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal gas) streams of integrated gasification combined-cycle (IGCC) power systems. The programs focus on hot-gas particulate removal and desulfurization technologies that match or nearly match the temperatures and pressures of the gasifier, cleanup system, and power generator. The work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents which can reduce the sulfur in coal gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn{sub 2}TiO{sub 4} or ZnTiO{sub 3}), formed by a solid-state reaction of zinc (ZnO) and titanium dioxide (TiO{sub 2}), is currently one of the leading sorbents. This report summarizes the highlights and accomplishments of the October slipstream test run of the Zinc Titanate Fluid Bed Desulfurization/Direct Sulfur Recovery Process (ZTFBD/DSRP) Mobile Laboratory at the Department of Energy`s Morgantown Energy Technology Center. Although the run had to be shortened due to mechanical problems with METC`s gasifier, there was sufficient on-stream time to demonstrate highly successful operation of both the zinc titanate fluid bed desulfurization and the DSRP with actual coal gas.

  14. Kinetics of Mn-based sorbents for hot coal gas desulfurization. Quarterly progress report, July 15, 1995--September 15, 1995

    SciTech Connect

    Hepworth, M.T.

    1995-09-15

    The Morgantown Energy Technology Center (METC) of the U.S. Department of Energy (DOE) is actively pursuing the development of reliable and cost-effective processes to clean coal gasifier gases for application to integrated gasification combined cycle (IGCC) and molten carbonate fuel cell (MCFC) power plants. A large portion of gas cleanup research has been directed towards hot gas desulfurization using Zn-based sorbents. However, zinc titinate sorbents undergo reduction to the metal at temperatures approaching 700{degrees}C. In addition, sulfate formation during regeneration leads to spalling of reactive 293 surfaces. Due to zinc-based sorbent performance, METC has shown interest in formulating and testing manganese-based sorbents. Westmoreland and Harrison evaluated numerous candidate sulfur sorbents and identified Mn as a good candidate. Later, Turkdogan and Olsson tested manganese-based sorbents which demonstrated superior desulfurization capacity under high temperatures, and reducing conditions. Recently, Ben-Slimane and Hepworth conducted several studies on formulating Mn-sorbents and desulfurizing a simulated fuel gas. Although thermodynamics predicts higher over-pressures with Mn verses Zn, under certain operating conditions Mn-based sorbents may obtain < 20 ppmv. In addition, the manganese-sulfur-oxygen (Mn-S-O) system does not reduce to the metal under even highly reducing gases at high temperatures (550-900{degrees}C). Currently, many proposed IGCC processes include a water quench prior to desulfurization. This is for two reasons; limitations in the process hardware (1000{degrees}C), and excessive Zn-based sorbent loss (about 700{degrees}C). With manganese the water quench is obviated due to sorbent loss, as Mn-based sorbents have been shown to retain reactivity under cycling testing at 900{degrees}C. This reduces system hardware, and increases thermal efficiency while decreasing the equilibrium H{sub 2}S over-pressure obtainable with a manganese sorbent.

  15. Confined zone dispersion flue gas desulfurization demonstration. Quarterly report No. 10, February 17--May 31, 1993

    SciTech Connect

    Not Available

    1993-11-15

    The CZD process involves injecting a finely atomized slurry of reactive lime into the flue gas duct work of a coal-fired utility boiler. The principle of the confined zone is to form a wet zone of slurry droplets in the middle of the duct walls. The lime slurry reacts with part of the SO{sub 2} in the gas, and the reaction products dry to form solid particles. A solids collector, typically an electrostatic precipitator (ESP) downstream from the point of injection, captures the reaction products along with the fly ash entrained in the flue gas. The demonstration is being conducted at Penelec`s Seward Station, Unit No. 15. This boiler is a 147 MWe coal-fired unit, which utilizes Pennsylvania bituminous coal (approximately 1.2 to 2.5% sulfur). One of the two flue gas ducts leading from the boiler has been retrofitted with the CZD technology. The first existing ESP installed in the station is immediately behind the air preheater. The second ESP, installed about 15 years ago, is about 80 feet away from the first ESP. The goal of this demonstration is to prove the technical and economic feasibility of the CZD technology on a commercial scale. The process is expected to achieve 50% SO{sub 2}

  16. Hot gas desulfurization with sorbents containing oxides of zinc, iron, vanadium and copper. Quarterly technical progress report, July 1992

    SciTech Connect

    Akyurtlu, A.; Akyurtlu, J.F.

    1992-09-01

    The main objective of this research is to evaluate the desulfurization performance of novel sorbents consisting of different combinations of zinc, iron, vanadium and copper oxides; and to develop a sorbent which can reduce H{sub 2}S levels to less than 1 ppmv, which can stabilize zinc, making operations above 650{degrees}C possible, and which can produce economically recoverable amounts of elemental sulfur during regeneration. This objective will be accomplished by evaluating the sorbent performance using fixed-bed and TGA experiments supported by sorbent characterization at various reaction extents. In the seventh quarter, the screening of the promoted sorbents in the packed bed reactor was continued. The results of this work were presented at the 1992 University Coal Research Contractors, Review Conference at Pittsburgh, PA.

  17. Bench-scale demonstration of hot-gas desulfurization technology. Quarterly report, January 1--March 31, 1998

    SciTech Connect

    1998-12-31

    At the start of the current project, the DSRP (Direct Sulfur Recovery Process) technology was at the bench-scale development stage with a skid-mounted system ready for field testing. The process had been extended to fluidized-bed operation in the Stage 1 reactor. A preliminary economic study for a 100 MW plant in which the two-stage DSRP was compared to conventional processes indicated the economic attractiveness of the DSRP. Through bench-scale development, both fluidized-bed zinc titanate and DSRP technologies have been shown to be technically and economically attractive. The demonstrations prior to the start of this project, however, had only been conducted using simulated (rather than real) coal gas and simulated regeneration off-gas. Thus, the effect of trace contaminants in real coal gases on the sorbent and DSRP catalyst was not known. Also, the zinc titanate desulfurization unit and DSRP had not been demonstrated in an integrated manner. The overall goal of this project is to continue further development of the zinc titanate desulfurization and DSRP technologies by scale-up and field testing (with actual coal gas) of the zinc titanate fluidized-bed reactor system, and the Direct Sulfur Recovery Process.

  18. Kinetics of Mn-based sorbents for hot coal gas desulfurization. Quarterly progress report, March 15, 1995--July 15, 1995

    SciTech Connect

    Hepworth, M.T.

    1995-07-15

    Hot gas desulfurization may be accomplished by using solid sorbents such as oxides of those metals that form stable sulfides. The effectiveness of a desulfurizing agent in treating such gases is related to the predicted equilibrium partial pressure of hydrogen sulfide which will be present in a phase combination of the reduced form of sulfide and oxide phases. The focus of much current work being performed by the Department of Energy on sorbent development is in the use of zinc ferrite, zinc titanate, and Z-Sorb. The latter sorbent is a commercial product consisting of ZnO, a promoter, and a proprietary supporting matrix designed to provide stability and prolong sorbent life. Although these Zn-based sorbents have been the subject of extensive pilot-scale and process development work, all sorbents produced to date still experience structural and reactive degradation over multi-cycle use at relatively moderate temperatures. An effective alternative to zinc-based sorbents could be manganese sorbents which withstand high temperature operation and also maintain structural and reactive integrity over many cycles, as investigations by Ben-Slimane and Hepworth have indicated. Thermodynamic limits may prevent MnO from achieving the low sulfur specifications of the product gas for use in a molten carbonate fuel cell, but under the correct conditions the guideline for IGCC systems can easily be achieved. Furthermore, manganese sorbents could possibly be used in conjunction with a polishing sorbent (such as zinc oxide) possessing more favorable thermodynamic properties to reach levels acceptable for fuel cell applications (< 10 ppmv). Such an arrangement may not require that the zinc sulfide be regenerated since the sulfur concentration of the cleaned gas is low enough that the zinc oxide may be discarded when exhausted.

  19. Kinetics of Mn-based sorbents for hot coal gas desulfurization. Quarterly progress report, September 15, 1995--December 15, 1995

    SciTech Connect

    Hepworth, M.T.; Berns, J.

    1995-12-15

    The Morgantown Energy Technology Center (METC) of the U.S. Department of Energy (DOE) is actively pursuing the development of reliable and cost-effective processes to clean coal gasifier gases for application to integrated gasification combined cycle (IGCC) and molten carbonate fuel cell (MCFC) power plants. A large portion of gas cleanup research has been directed towards hot gas desulfurization using Zn-based sorbents. However, zinc titanate sorbents undergo reduction to the metal at temperatures approaching 700{degrees}C and lose reactivity because of volatilization. In addition, sulfate formation during regeneration leads to spalling of reactive surfaces. Because of these problems with zinc-based sorbents, METC has shown interest in formulating and testing manganese-based sorbents. Currently, many proposed IGCC processes include a water quench prior to desulfurization. This quench is required for two reasons; limitations in the process hardware (1000{degrees}C), and excessive Zn-based sorbent loss (about 700{degrees}C). With manganese, the water quench is not necessary to avoid sorbent loss, since Mn-based sorbents have been shown to retain reactivity under cyclic testing at 900{degrees}C. This advantage of manganese over zinc has potential to increase thermal efficiency as the trade-off of increasing the equilibrium H{sub 2}S over-pressure obtainable with a manganese sorbent. In the work which is reported here, lower loading temperatures (as low as 400{degrees}C) are studied. Also formulations containing titania rather then alumina are studied to attempt to improve performance.

  20. Composition modification of zinc titanate sorbents for hot gas desulfurization. Quarterly report, 1 December 1994--28 February 1995

    SciTech Connect

    Swisher, J.H.; Datta, R.K.

    1995-12-31

    For new coal gasification systems, zinc titanate sorbents are being developed to remove sulfur from the hot product gas prior to its use in combined cycle turbines and high temperature fuel cells. Although most of the properties of these sorbents are very attractive, there are still concerns about durability over many sulfidation-regeneration cycles and zinc losses due to vaporization. Doping the zinc titanate with other metal ions could alleviate both concerns, which are the objectives of this project. A screening study was completed during the second quarter in which Ni, Cr, Cu, Mg, and Al were evaluated as dopants in zinc titanate. Measurements that were made include solubility, crush strength, and sulfidation-regeneration behavior in a thermogravimetric analyzer. A formulation containing Cr showed the most promise. It and other formulations containing Cr will be emphasized during the remainder of the year. Fixed bed experiments will start during the third quarter.

  1. Hot Coal Gas Desulfurization with manganese-based sorbents. Second [quarterly] technical report, December 1, 1992--March 1, 1993

    SciTech Connect

    Hepworth, M.T.

    1993-03-01

    At present, the focus of work being performed on Hot Coal Gas Desulfurization is primarily in the use of zinc ferrite and zinc titanate sorbents; however studies at the US Steel Fundamental Research Laboratories in Monroeville, PA, by E. T. Turkdogan indicate that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}O{sub 3}) may be a preferable alternative to zinc-based sorbents. A significant domestic source of manganese in Minnesota is being explored for an in situ leach process which has potential for producing large tonnages of solutions which may be ideal for precipitation and recovery of pure manganese as a carbonate in a reactive form. In the current program the following studies will be addressed: Preparation of manganese sorbent pellets and characterization tests on pellets for strength and surface area; analysis of the thermodynamics and kinetics of sulfur removal from hot fuel gases by individual sorbent pellets (loading tests) by thermogravimetric testing; regeneration tests via TGA on individual sorbent pellets by oxidation; and bench-scale testing on sorbent beds in a two-inch diameter reactor. The developed information will be of value to METC in its determination of whether or not a manganese-based regenerable sorbent holds real promise for sulfur cleanup of hot fuel gases. This information is necessary prior to pilot-scale testing leading to commercial development is undertaken.

  2. Advanced sulfur control concepts in hot-gas desulfurization technology. Quarterly technical progress report, July--September 1995

    SciTech Connect

    Harrison, D.P.

    1995-10-01

    Both the Antek total sulfur analyzer and the modifications to the Shimadzu GC-14A gas chromatograph to be used for analysis for SO{sub 2} and H{sub 2}S were delivered during the quarter. Problems were faced during the installation and calibration phases of both instruments. By the end of the quarter we believe that the GC problems have been solved, but problems remain with the Antek analyzer. It appears that too much sulfur (as SO{sub 2}) reaches the UV detector and causes it to become saturated. This shows up as a maximum in the instrument calibration curve. At 200 psia, the capillary flow restrictor allows a total flow rate of about 180 sccm, and the maximum occurs at about 1 % H{sub 2}S in the calibration gas. Reducing the pressure so that the total flow is reduced to about 25 sccm shifts the calibration curve maximum to about 5.7% H{sub 2}S. It appears that we must reduce the total flow rate to the detector or provide additional dilution. This may be accomplished by increasing the resistance of the capillary restrictor, by diverting a portion of the flow leaving the pyrotube to vent, or adding an inert such as N{sub 2} to the gases exiting the pyrotube. We are in contact with Antek representatives about the problem. Both the atmospheric pressure and high pressure electrobalances were used during the quarter to study the regeneration of FeS in atmospheres of O{sub 2}/N{sub 2} or H{sub 2}O/N{sub 2}. In the atmospheric pressure unit the effects of temperature (600 - 800{degrees}C), flow rate (130 - 500 sccm), and reactive gas mol fraction (0.005 to 0.03 O{sub 2} and 0.1 to 0.5 H{sub 2}O) are being studied. Regeneration tests completed to date in the high pressure unit have utilized only O{sub 2}/N. and the parameters studied include temperature (600 - 800{degrees}C), flow rate (500 - 1000 sccm), pressure (1 - 15 atm) ad O{sub 2} mol fraction (0.005 - 0.03).

  3. Confined zone dispersion flue gas desulfurization demonstration. Quarterly report No. 8, August 17, 1992--November 16, 1992

    SciTech Connect

    Not Available

    1993-09-27

    The CZD process involves injecting a finely atomized slurry of reactive lime into the flue gas duct work of a coal-fired utility boiler. The principle of the confined zone is to form a wet zone of slurry droplets in the middle of the duct confined in an envelope of hot gas between the wet zone and the duct walls. The lime slurry reacts with part of the SO{sub 2} in the gas, and the reaction products dry to form solid particles. A solids collector, typically an electrostatic precipitator (ESP) downstream from the point of injection, captures the reaction products along with the fly ash entrained in the flue gas. The goal of this demonstration is to prove the technical and economic feasibility of the CZD technology on a commercial scale. The process is expected to achieve 50% SO{sub 2} removal at lower capital and O&M costs than other systems. To achieve its objectives, the project is divided into the following three phases: Phase 1: Design and Permitting, Phase 2: Construction and Start-up, Phase 3: Operation and Disposition. Phase 1 activities were completed on January 31, 1991. Phase 2 activities were essentially concluded on July 31, 1991, and Phase 3a, Parametric Testing, was initiated on July 1, 1991. This Quarterly Technical Progress Report covers Phase 3b activities from August 17, 1992 through November 16, 1992.

  4. Confined zone dispersion flue gas desulfurization demonstration. Quarterly report No. 9, November 17, 1992--February 16, 1993

    SciTech Connect

    Not Available

    1993-10-01

    The CZD process involves injecting a finely atomized slurry of reactive lime into the flue gas duct work of a coal-fired utility boiler. The principle of the confined zone is to form a wet zone of slurry droplets in the middle of the duct confined in an envelope of hot gas between the wet zone and the duct walls. The lime slurry reacts with part of the SO{sub 2} in the gas, and the reaction products dry to form solid particles. A solids collector, typically on electrostatic precipitator (ESP) downstream from the point of injection, captures the reaction products along with the fly ash entrained in the flue gas. The waste product is composed of magnesium and calcium sulfite and sulfate, with some excess lime. This product mixed with fly ash is self-stabilizing because of the excess lime values, and thus tends to retain heavy metals in insoluble forms within the fly ash. The demonstration is being conducted at Penelec`s Seward Station, Unit No. 15. This boiler is a 147 MWe coal-fired unit, which utilizes Pennsylvania bituminous coal (approximately 1.2 to 2.5% sulfur). Progress is described for the ninth quarter.

  5. Composition modification of zinc titanate sorbents for hot gas desulfurization. Quarterly technical report, September 1, 1994--November 30, 1994

    SciTech Connect

    Swisher, J.H.; Datta, R.K.

    1995-03-01

    For new coal gasification systems, zinc titanate sorbents are being developed to remove sulfur from the hot product gas prior to its use in combined cycle turbines and high temperature fuel cells. Although most of the properties of these sorbents are very attractive, there are still concerns about durability over many sulfidation-regeneration cycles and zinc losses due to vaporization. Doping the zinc titanate with other metal ions could alleviate both concerns, which are the objectives of this project. During the first quarter of effort, several sorbent formulations were prepared and testing begun. The dopants presently under study are Ni, Cr, Cu, and Al. Crush strength results obtained to date show that Ni and Cu dopants have a large positive effect, while Cr gives a small improvement. Measurements were also made of sulfur capacity and sulfidation rates with a thermogravimetric analyzer. Of the three formulations, only the one containing Cr had a high sulfur capacity. X-ray measurements will be relied upon heavily to obtain an understanding of solubility effects and sulfidation mechanisms. Screening experiments will continue on the doped sorbents mentioned above next quarter, and Mg will be studied also.

  6. High-volume, high-value usage of flue gas desulfurization (FGD) by-products in underground mines: Phase 1 -- Laboratory investigations. Quarterly report, July--September 1995

    SciTech Connect

    1996-01-01

    Efforts primarily focused on Subtask 2.2, Chemical and Mineralogical Characterization and Subtask 4.3, Selection and Testing of Transport System. As part of Subtask 2.2, samples were collected from the Freeman United Crown Mine III FBC disposal facility representing a verity of ages and weathering. A laboratory scale transport system has been built at the CAER to evaluate the potential of pneumatic transport for flue gas desulfurization material (FGDM) emplacement and to provide essential data for the mine emplacement demonstration as part of the Subtask 4.3 effort. The system is modeled after shotcreting systems and has the advantage that the material can be remotely placed without the need for forms. The test program is focusing on determining the pneumatic conditions necessary to maximize the strength of the emplaced FGDM under anticipated mine curing conditions while minimizing dust formation. Work on Subtask 4.1, Mine Selection, also proceeded during the quarter. A new mine site, located in the south-central section of the Pikeville quadrangle, Pike County, Kentucky, was examined for the field study. The proposed fill site is in the Middle Pennsylvanian Breathitt Formation Middle Amburgy coal bed, a coal previously mined by Costain elsewhere on the property. Efforts on Subtask 4.2, Hydrologic Monitoring Plan, focused primarily on theoretical issues concerning the effects of the mining and backfill activity on the ground water and surface water due to uncertainties in the location of the final field site. There are three major concerns about the effects of the mining activity: changes in the ground water flow field, changes in ground water quality, and consequential induced changes on stream flow.

  7. Flue gas desulfurization

    DOEpatents

    Im, Kwan H.; Ahluwalia, Rajesh K.

    1985-01-01

    A process and apparatus for removing sulfur oxide from combustion gas to form Na.sub.2 SO.sub.4 and for reducing the harmful effects of Na.sub.2 SO.sub.4 on auxiliary heat exchangers in which a sodium compound is injected into the hot combustion gas forming liquid Na.sub.2 SO.sub.4 in a gas-gas reaction and the resultant gas containing Na.sub.2 SO.sub.4 is cooled to below about 1150.degree. K. to form particles of Na.sub.2 SO.sub.4 prior to contact with at least one heat exchanger with the cooling being provided by the recycling of combustion gas from a cooled zone downstream from the introduction of the cooling gas.

  8. Flue gas desulfurization

    DOEpatents

    Im, K.H.; Ahluwalia, R.K.

    1984-05-01

    The invention involves a combustion process in which combustion gas containing sulfur oxide is directed past a series of heat exchangers to a stack and in which a sodium compound is added to the combustion gas in a temparature zone of above about 1400 K to form Na/sub 2/SO/sub 4/. Preferably, the temperature is above about 1800 K and the sodium compound is present as a vapor to provide a gas-gas reaction to form Na/sub 2/SO/sub 4/ as a liquid. Since liquid Na/sub 2/SO/sub 4/ may cause fouling of heat exchanger surfaces downstream from the combustion zone, the process advantageously includes the step of injecting a cooling gas downstream of the injection of the sodium compound yet upstream of one or more heat exchangers to cool the combustion gas to below about 1150 K and form solid Na/sub 2/SO/sub 4/. The cooling gas is preferably a portion of the combustion gas downstream which may be recycled for cooling. It is further advantageous to utilize an electrostatic precipitator downstream of the heat exchangers to recover the Na/sub 2/SO/sub 4/. It is also advantageous in the process to remove a portion of the combustion gas cleaned in the electrostatic precipitator and recycle that portion upstream to use as the cooling gas. 3 figures.

  9. Fuel gas desulfurization

    DOEpatents

    Yang, Ralph T.; Shen, Ming-Shing

    1981-01-01

    A method for removing sulfurous gases such as H.sub.2 S and COS from a fuel gas is disclosed wherein limestone particulates containing iron sulfide provide catalytic absorption of the H.sub.2 S and COS by the limestone. The method is effective at temperatures of 400.degree. C. to 700.degree. C. in particular.

  10. Management of dry flue gas desulfurization by-products in underground mines. Quarterly report, August 1--October 31, 1997

    SciTech Connect

    Chugh, Y.P.

    1997-12-31

    The objective of this project was to develop and demonstrate two technologies for the placement of coal combustion by-products in abandoned underground coal mines, and to assess the environmental impact of these technologies for the management of CCB materials. The two technologies for the underground placement that were to be developed and demonstrated are: (1) pneumatic placement using virtually dry CCB products, and (2) hydraulic placement using a paste mixture of CCB products with about 70% solids. The period covered by this report is the second quarter of Phase 3 of the overall program. During this period over 8,000 tons of CCB mixtures was injected using the hydraulic paste technology. This amount of material virtually filled the underground opening around the injection well, and was deemed sufficient to demonstrate fully the hydraulic injection technology. By the end of this quarter about 2,000 tons of fly ash had been placed underground using the pneumatic placement technology. While the rate of injection of about 50 tons per hour met design criteria, problems were experienced in the delivery of fly ash to the pneumatic demonstration site. The source of the fly ash, the Archer Daniels Midland Company power plant at Decatur, Illinois is some distance from the demonstration site, and often sufficient tanker trucks are not available to haul enough fly ash to fully load the injection equipment. Further, on some occasions fly ash from the plant was not available. The injection well was plugged three times during the demonstration. This typically occurred due to cementation of the FBC ash in contact with water. After considerable deliberations and in consultation with the technical project officer, it was decided to stop further injection of CCB`s underground using the developed pneumatic technology.

  11. Confined zone dispersion flue gas desulfurization demonstration. Volume 1, Quarterly report No. 6, February 1, 1992--April 30, 1992

    SciTech Connect

    Not Available

    1993-01-15

    This is the sixth quarterly report for this project and it covers work performed on Phase 3a of the project from February 1, 1992 through April 30, 1992. Extension of the parametric test period through June 1992 provides an opportunity to regain most of the schedule slippage, but only if the modifications needed for continuous operation of the CZD system are installed concurrent with the extended test period. These modifications include automation of the lime preparation and transfer system, automatic injection control, and related instrumentation and controls as necessary to integrate the operation of the CZD system with Seward Station Boiler No. 15. Early installation of these modifications would permit testing, debugging and adjustment of the automatic control system during the parametric test period. Results of current testing indicate that considerable testing and adjustment will be required to optimize operation of the CZD system after it is automated for continuous operation. Therefore, we intend to incorporate in Phase 3a(parametric testing) the system modifications needed for continuous automatic operation that were originally included in Phase 3b. Phase 3b would then be limited only to the one-year continuous demonstration.

  12. Microbial desulfurization of natural gas

    SciTech Connect

    Sublette, K.L.; Sylvester, N.D.

    1987-01-01

    It has been demonstrated that the H/sub 2/S content of a gas can be reduced to very low levels by contact with an aerobic or anaerobic culture of Thiobacillus denitrificans if the reactor is operated under sulfide-limiting conditions. Hydrogen sulfide was observed to be an inhibitory substrate; however, upset conditions produced by excess H/sub 2/S feed were readily detected and reversed. Biomass yield is lower under aerobic conditions than anaerobic conditions presumably because of inhibition of growth by oxygen. However, under aerobic conditions the maximum loading of the biomass is 2-3 times higher than that observed for anaerobic conditions. Heterotrophic contamination was shown to have a negligible effect on reactor performance. The use of mixed cultures (T. denitrification and heterotrophs) could simplify a microbial gas desulfurization process by removing the requirement for aseptic operation of the reactor.

  13. Confined zone dispersion flue gas desulfurization demonstration. Volume 1, Quarterly report No. 5, November 1, 1991--January 31, 1992

    SciTech Connect

    Not Available

    1992-12-31

    This is the fifth quarterly report for this project. This project is divided into three phases. Phase 1, which has been completed, involved design, engineering, and procurement for the CZD system, duct and facility modifications, and supporting equipment. Phase 2, also completed, included equipment acquisition and installation, facility construction, startup, and operator training for parametric testing. Phase 3 broadly covers testing, operation and disposition, but only a portion of Phase 3 was included in Budget Period 1. That portion was concerned with parametric testing of the CZD system to establish the optimum conditions for an extended, one-year, continuous demonstration. As of December 31, 1991, the following goals have been achieved. (1) Nozzle Selection - A modified Spraying Systems Company (SSC) atomizing nozzle has been selected for the one-year continuous CZD demonstration. (2) SO{sub 2} and NO{sub x} Reduction - Preliminary confirmation of 50% SO{sub 2} reduction has been achieved, but the NO{sub x} reduction target cannot be confirmed at this time. (3) Lime Selection - Testing indicated an injection rate of 40 to 50 gallons per minute with a lime slurry concentration of 8 to 10% to achieve 50% SO{sub 2} reduction. There has been no selection of the lime to be used in the one year demonstration. (4) ESP Optimization - Tests conducted to date have shown that lime injection has a very beneficial effect on ESP performance, and little adjustment may be necessary. (5) SO{sub 2} Removal Costs - Testing has not revealed any significant departure from the bases on which Bechtel`s original cost estimates (capital and operating) were prepared. Therefore, SO{sub 2} removal costs are still expected to be in the range of $300/ton or less.

  14. Confined zone dispersion flue gas desulfurization demonstration. Quarterly report No. 7, May 1, 1992--August 16, 1992

    SciTech Connect

    Not Available

    1993-02-01

    The CZD process involves injecting a finely atomized slurry of reactive lime into the flue gas duct work of a coal-fired utility boiler. The principle of the confined zone is to form a wet zone of slurry droplets in the middle of the duct confined in an envelope of hot gas between the wet zone and the duct walls. The lime slurry reacts with part of the SO{sub 2} in the gas, and the reaction products dry to form solid particles. A solids collector, typically an electrostatic precipitator (ESP) downstream from the point of injection, captures the reaction products along with the fly ash entrained in the flue gas. The features that distinguish the CZD process from other similar injection processes are: (1) Injection of an alkaline slurry directly into the duct, instead of injection of dry solids into the duct ahead of a fabric filter. (2) Use of an ultrafine calcium/magnesium hydroxide, type S pressure-hydrated dolomitic lime. This commercial product is made from plentiful, naturally occurring dolomite. (3) Low residence time, made possible by the high effective surface area of the Type S lime. (4) Localized dispersion of the reagent. (5) Improved electrostatic precipitator performance via gas conditioning from the increased water vapor content, and lower temperatures. The waste product is composed of magnesium and calcium sulfite and sulfate, with some excess lime. This product mixed with fly ash is self-stabilizing because of the excess lime values, and thus tends to retain heavy metals in insoluble forms within the fly ash.

  15. Confined zone dispersion flue gas desulfurization demonstration. Volume 1, Quarterly report No. 4, August 1, 1991--October 31, 1991

    SciTech Connect

    Not Available

    1992-02-27

    The confined zone dispersion (CZD) process involves flue gas post-treatment, physically located between a boiler`s outlet and its particulate collector, which in the majority of cases is an electrostatic precipitator. The features that distinguish this process from other similar injection processes are: Injection of an alkaline slurry directly into the duct, instead of injection of dry solids into the duct ahead of a fabric filter. Use of an ultrafine calcium/magnesium hydroxide, type S pressure-hydrated dolomitic lime. This commercial product is made from plentiful, naturally occurring dolomite. Low residence time, made possible by the high effective surface area of the Type S lime. Localized dispersion of the reagent. Slurry droplets contact only part of the gas while the droplets are drying, to remove up to 50 percent of the S0{sub 2} and significant amounts of NO{sub x}. The process uses dual fluid rather than rotary atomizers. Improved electrostatic precipitator performance via gas conditioning from the increased water vapor content, and lower temperatures. Supplemental conditioning with S0{sub 3} is not believed necessary for satisfactory removal of particulate matter.

  16. Kinetics of Mn-based sorbents for hot coal gas desulfurization. Quarterly progress report, September 15--December 15, 1994. Task 1: Literature review

    SciTech Connect

    Hepworth, M.T.

    1995-01-06

    Manganese ore as well as manganese carbonate, precipitated from aqueous solutions, combined with alumina to form indurated pellets hold promise of being a high-effective, inexpensive, regenerable sorbent for hot fuel gases. Although the thermodynamics for sulfur removal by manganese predicts somewhat higher hydrogen sulfide over-pressures (i.e. poorer degree of desulfurization) than can be accomplished with zinc-based sorbents, zinc tends to be reduced to the metallic state under coal gasification conditions resulting in loss of capacity and reactivity by volatilization of reactive surfaces. This volatilization phenomenon limits the temperatures for which desulfurization can be effectively accomplished to less than 550 C for zinc ferrite and 700 C for zinc titanate; whereas, manganese-based sorbents can be utilized at temperatures well in temperatures exceeding 700 C. Also the regeneration of manganese-based pellets under oxidizing conditions may be superior to that of zinc titanate since they can be loaded from a simulated reducing coal-derived gas and then be regenerated at higher temperatures (up to 1,300 C). The topics that will be addressed by this study include: preparation of an effective manganese-based sorbent; thermodynamics and kinetics of sulfur removal from hot fuel gases by this sorbent; analysis of kinetics and mechanisms by which sulfur is absorbed by the sorbent (i.e., whether by gaseous diffusion, surface-controlled reaction, or pore diffusion); and cyclic sulfidation and regeneration of the sorbent and recovery of the sulfur. 38 refs.

  17. High-volume, high-value usage of flue gas desulfurization (FGD) by-products in underground mines - Phase I: Laboratory investigations. Quarterly report, October 1993--December 1993

    SciTech Connect

    Not Available

    1994-03-01

    This project proposes to use pneumatically or hydraulically emplaced dry-flue gas desulfurization (FGD) by-products to backfill the adits left by highwall mining. Backfilling highwall mine adits with dry-FGD materials is technically attractive. The use of an active highwall mine would allow the dry-FGD material to be brought in using the same transportation network used to move the coal out, eliminating the need to recreated the transportation infrastructure, thereby saving costs. Activities during the period included the negotiations leading to the final cooperative agreement for the project and the implementation of the necessary instruments at the University of Kentucky to administer the project. Early in the negotiations, a final agreement on a task structure was reached and a milestone plan was filed. A review was initiated of the original laboratory plan as presented in the proposal, and tentative modifications were developed. Selection of a mine site was made early; the Pleasant Valley mine in Greenup County was chosen. Several visits were made to the mine site to begin work on the hydrologic monitoring plan. The investigation of the types of permits needed to conduct the project was initiated. Considerations concerning the acceptance and implementation of technologies led to the choice of circulating fluidized bed ash as the primary material for the study. Finally, the membership of a Technical Advisory Committee for the study was assembled.

  18. High-volume, high-value usage of Flue Gas Desulfurization (FGD) by-products in underground mines. Phase 1 -- Laboratory Investigations. Quarterly report, January 1995--March 1995

    SciTech Connect

    1995-06-01

    The study of the kinetics of the mineral transformations which take place after the FGD materials are hydrated was continued this quarter (Task 2, Subtask 2.2). Based on X-ray diffraction data, the anhydrite was found to have essentially disappeared by the fifth day of the study, while gypsum was found to maximize in the first 14 days of the study. The relative abundance of ettringite increased throughout the period of observation (40 days). Ettringite was found to nucleate primarily on or near fly ash particles, while gypsum was found to be more mobile, readily filling in cracks and fractures. A second kinetic study was initiated during the period with an experimental setup which is similar to the current effort. The focus of this study will be to determine the effect of moisture conditions on the rate and types of mineralogical reactions which occur. Column leaching studies (Task 2, Subtask 2.4) on the ADM material were initiated during the quarter. Two columns were packed with fly ash and one with bottom ash. One of the columns was blanketed with CO{sub 2} (2.5%) to model the effects of soil gas on the leachate. The samples are being moisturized to model field conditions. Leachate analysis will be available during the next quarter. Work on the field site (Task 6) to establish background data for the demonstration continued. The proposed demonstration site at the Pleasant Valley mine was found to be displaying the effects of severe weathering. An alternate mine site will be explored.

  19. Hot Gas Desulfurization Using Transport Reactors

    SciTech Connect

    Moorehead, E.L.

    1996-12-31

    Sierra Pacific Power Company is building a 100 MW, IGCC power plant based on KRW fluid bed gasifier technology that utilizes transport reactors for hot gas desulfurization and sorbent regeneration. Use of a transport absorber avoids the need for pre-filtration of dust-laden gasifier effluent, while a transport regenerator allows for the use of 100% air without the need for heat exchange equipment. Selection of transport reactors for hot gas desulfurization using a proprietary sorbent, based on testing performed in a transport reactor test unit (TRTU) at the M. W. Kellogg Technology Development Center and in a fixed bed reactor at Morgantown Energy Technology Center (METC), is outlined. The results obtained in these two test facilities and reasons for selecting transport reactors for the IGCC power plant in preference to either fixed bed or fluidized bed reactors are discussed. This paper reviews the evolution of the hot gas desulfurization system designs and includes selected results on H{sub 2}S absorption and regeneration of sulfided sorbent over several absorption/regeneration cycles conducted in the TRTU and the METC fixed bed reactor. The original design for the Sierra Pacific Project was based on fixed bed reactors with zinc ferrite as the sorbent. Owing to the high steam requirements of this sorbent, zinc titanate was selected and tested in a fixed bed reactor and was found unacceptable due to loss of strength on cyclic absorption/regeneration operation. Another sorbent evaluated was Z-Sorb{reg_sign}, a proprietary sorbent developed by Phillips Petroleum Company, was found to have excellent sulfur capacity, structural strength and regenerability. Steam was found unsuitable as fixed bed regenerator diluent, this results in a requirement for a large amount of inert gas, whereas a transport regenerator requires no diluent. The final Sierra design features transport reactors for both desulfurization and regeneration steps using neat air. 3 refs., 3 figs., 2 tabs.

  20. Flue gas desulfurization wastewater treatment primer

    SciTech Connect

    Higgins, T.E.; Sandy, A.T.; Givens, S.W.

    2009-03-15

    Purge water from a typical wet flue gas desulfurization system contains myriad chemical constituents and heavy metals whose mixture is determined by the fuel source and combustion products as well as the stack gas treatment process. A well-designed water treatment system can tolerate upstream fuel and sorbent arranged in just the right order to produce wastewater acceptable for discharge. This article presents state-of-the-art technologies for treating the waste water that is generated by wet FGD systems. 11 figs., 3 tabs.

  1. Sorbent for use in hot gas desulfurization

    DOEpatents

    Gasper-Galvin, Lee D.; Atimtay, Aysel T.

    1993-01-01

    A multiple metal oxide sorbent supported on a zeolite of substantially silicon oxide is used for the desulfurization of process gas streams, such as from a coal gasifier, at temperatures in the range of about 1200.degree. to about 1600.degree. F. The sorbent is provided by a mixture of copper oxide and manganese oxide and preferably such a mixture with molybdenum oxide. The manganese oxide and the molybdenum are believed to function as promoters for the reaction of hydrogen sulfide with copper oxide. Also, the manganese oxide inhibits the volatilization of the molybdenum oxide at the higher temperatures.

  2. High-volume, high-value usage of Flue Gas Desulfurization (FGD) by-products in underground mines Phase 1: Laboratory investigations. Quarterly report, July 1994--September 1994

    SciTech Connect

    1994-12-01

    During the quarter a second series of samples were collected and partially characterized chemically and mineralogically. The samples were collected at the disposal site operated by Freeman United Coal Co. The second collection was necessary because of deterioration due to hydration of the original samples. A study of the hydration characteristics was completed during the quarter. Important reactions included the immediate formation of ettringite and portlandite. The hydration and transformation was found to be a slow process. A second phase of gypsum formation from ettringite deterioration was identified. The slow hydration of anhydrite with its resultant swell is a potential problem which will be addressed further. Geotechnical characterization, during the quarter included completion of the preliminary characterization, analysis of the findings, experimentation with sample preparation for the final characterization/mix design, and design of the final experimental program. The analysis of the coals collected during the core drilling and hydrologic planning were completed. Also during the quarter a meeting was held with representatives of the shotcrete industry to discuss transport systems for emplacement. The pros and cons of pneumatic and hydraulic systems were discussed and plans formulated for further investigations.

  3. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, D.A.; Farthing, G.A.

    1998-09-29

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse. 5 figs.

  4. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, D.A.; Farthing, G.A.

    1998-08-18

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse. 5 figs.

  5. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, Deborah A.; Farthing, George A.

    1998-09-29

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse.

  6. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, Deborah A.; Farthing, George A.

    1998-08-18

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse.

  7. High Volume--High Volume Usage of Flue Gas Desulfurization (FGD) By-Products in Underground Mines. Quarterly report, July 1-September 31, 1996

    SciTech Connect

    1997-12-31

    The focus of activity for this quarter was the final selection and preparation of a mine site for the grout emplacement field demonstration. The site chosen is located in Floyd County, Kentucky and is owned by the Sunny Ridge Mining Company. Specifically, a northeast-trending highwall was selected that contains numerous auger holes of 31 inch diameter and varying depth. The coal has been deep- mined beyond the auger holes thus limiting their length. Access to the site is good, and the overlying strata are relatively un- weathered and competent. Preparation of the site involved culling a road to the highwall, followed by uncovering the auger holes which had previously been partially filled and graded with rock. The auger holes were then extensively characterized in the context of overall dimensions, condition, and extent of communication between holes. For this portion of the work, several types of apparatus were obtained, and constructed. Selection of a grout emplacement method was also completed. It was decided that concrete trucks will transport the dry FBC flyash to the site whereupon a specified amount of water will be added. This grout will then be transferred to a concrete pumping truck that will be used to inject the material into the auger holes. In this quarter, the arrangements necessary to complete the emplacement have been made.

  8. Dewatering of flue gas desulfurization sulfite solids

    SciTech Connect

    Garrison, F.C.; Wells, W.L.

    1984-06-12

    The dewatering capabilities of sulfite sludges from flue gas desulfurization facilities are substantially improved by the addition of relatively small amounts of sodium thiosulfate additive, or additives derived from or related to sodium thiosulfate, into the scrubber slurry liquor. As an added embellishment, these predetermined amounts of said additives are greater than those required for effecting substantial scale inhibition in the scrubber innards. Subsequently, conventional dewatering of the sulfite sludge to about 80 to 90 percent solids directly produces a waste product disposable in both an economically and an environmentally acceptable manner, in that the thixotropic characteristics of such sludges which are associated therewith upwards to about 70 percent solids therein are completely eliminated.

  9. Recent advances in flue gas desulfurization technologies

    SciTech Connect

    Pan, Y.S.

    1991-01-01

    Recent advances in flue gas desulfurization (FGD) technologies are reported. The technological advances include conventional wet FGD system improvements, advanced wet FGD system development, spray dryer system operations, technologies for furnace sorbent injections, post-combustion dry technologies, combined SO{sub 2}/NO{sub x} technologies, and several emerging FGD technologies. In addition, progress of by-product utilization that affects the operating cost of FGD systems is described. Economics of some commercially available and nearly maturing FGD technologies is also discussed. The materials included in this report are obtained from technical presentations made through September 1990, at several national and international conferences. This report is intended to document current advances and status of various FGD technologies. 101 refs., 16 figs.

  10. High Volume - High Value Usage of Flue Dry Gas Desulfurization (FGD) By-Products in Underground Mines: Quarterly report, January 1-March 31, 1997

    SciTech Connect

    1997-12-31

    Activities during the quarter focused on two areas: monitoring of grout strength from the field demonstration (Subtask 1.4) and construction of laboratory lysimeters to examine the leaching characteristics of the waste materials used in that demonstration (Subtask 2.4). Two of the auger holes filled in October 1996 at the demonstration site were sampled and returned to the laboratory for compressive strength, mineralogic, and chemical testing. Construction and packing of eight laboratory leaching columns (lysimeters) was also initiated. Four columns were packed with samples of grout taken from cement-mixer trucks during the emplacement (October, 1996). A fifth column was loaded with crushed material cored from borehole {number_sign}10 two months after emplacement. Samples of dry FGD material were used to prepare water/FGD waste blends that were loaded to the final three columns. Two of these latter columns were loaded with a slurry produced by blending water with the FOD waste at levels similar to those used during emplacement (approx. 38 wt%). Differing amounts of slurry was loaded to each these columns and permitted to harden prior to initiating water additions. The final column was loaded with a blend of the dry FGD waste and a lesser amount of water (27.5 wt%) to both facilitate the percolation of water through the lysimeter and to permit subsequent comparisons to previous studies of the leaching behavior of dry FOD materials.1 Weekly additions of 100 mL of distilled water have been initiated. However, due to a significant lag time between the initiation of water feed and leachate-water breakthrough, leaching data are not available for presentation at this time.

  11. High volume-high value usage of flue gas desulfurization (FGD) by-products in underground mines: Phase 2 -- Field investigations. Quarterly report, January 1--March 31, 1998

    SciTech Connect

    1998-09-01

    The factors that control the strength of FBC ash grout were the focus of work during this quarter. Samples were prepared at different water contents and placed into cylindrical PVC molds. At specified curing intervals, the grout cylinders were subjected to unconfined compressive strength testing as per procedures described in previous reports. Chemical, mineralogical, and microscopical analyses were also conducted on the samples. It was found that higher curing temperatures significantly increase the strength gain rate of the FBC ash grout, in agreement with earlier results. As expected, water content also exerts a strong influence on the strength of the grout. The compressive strength data obtained for the laboratory-prepared samples are in excellent agreement with strength data obtained on grout placed in auger holes during the field demonstrations. The data also indicate that the field samples suffered negligible deterioration over the course of the curing period in the auger holes. Analysis of the laboratory prepared grout samples using XRD revealed a mineralogy similar to the field samples. A correspondence between ettringite abundance and compressive strength was observed only during grout curing. The formation of minerals such as ettringite is apparently a good indication that curing reactions are progressing and that the grout strength is increasing, but mineral distribution by itself does not explain or predict final strength. The microscopy data, in combination with geotechnical and XRD data, suggest that the strength of the grout is largely a function of the density of an amorphous (or finely crystalline) material that comprises the majority of the cured grout. Therefore, an increase in density of this material results in an increase in grout strength.

  12. Kinetics of mn-based sorbents for hot gas desulfurization: Task 2 - exploratory experimental studies. Quarterly report, March 15, 1996--June 15, 1996

    SciTech Connect

    Hepworth, M.T.; Berns, J.

    1996-06-12

    The objective of this project is to develop a pellet formulation which is capable of achieving low sulfur partial pressures and a high capacity for sulfur, loaded from a hot fuel gas and which is readily regenerable. Furthermore the pellet must be strong for potential use in a fluidized bed and regenerable over many cycles of loading and regeneration. Regeneration should be in air or oxygen-depleted air to produce a high-concentration sulfur dioxide. Fixed-bed tests were conducted with several formulations of manganese sesquioxide and titania, and alumina They were subject to a simplified fuel gas of the oxygen-blown Shell type spiked with a 30,000ppmv concentration of H{sub 2}S. Pellet crush strengths for 4 and 2mm diameter pellets was typically 12 lbs per pellet and 4 lbs per pellet, respectively. For the most favorable of the formulations tested and under the criteria of break-through at less than 100ppmv H2S and loading temperatures of 500{degrees}C and an empty-bed space velocity of 4,000 per hour, breakthrough occurred an effective loading of sulfur of 27 to 29% over 5 loading and regeneration cycles. At 90% of this saturation condition, the observed level of H{sub 2}S was below 10ppmv. For regeneration, a temperature of 900{degrees}C is required to dissociate the sulfide into sulfur dioxide using air at atmospheric pressure. The mean sulfur dioxide concentration which is achieved during regeneration is 8% with empty-bed space velocities of 700/hr. TGA tests on individual pellets indicate that bentonite is not desirable as a bonding material and that Mn/Ti ratios higher than 7:1 produce relatively non-porous pellets. Whereas the reactivity is rapid below 12% conversion, the kinetics of conversion decreases significantly above this level. This observation may be the result of plugging of the pellet pores with sulfided product creating inaccessible pore volumes or alternately an increase m diffusional resistance by formation of MnS.

  13. Flue gas desulfurization: Physicochemical and biotechnological approaches

    SciTech Connect

    Pandey, R.A.; Biswas, R.; Chakrabarti, T.; Devotta, S.

    2005-07-01

    Various flue gas desulfurization processes - physicochemical, biological, and chemobiological - for the reduction of emission of SO{sub 2} with recovery of an economic by-product have been reviewed. The physicochemical processes have been categorized as 'once-through' and 'regenerable.' The prominent once-through technologies include wet and dry scrubbing. The wet scrubbing technologies include wet limestone, lime-inhibited oxidation, limestone forced oxidation, and magnesium-enhanced lime and sodium scrubbing. The dry scrubbing constitutes lime spray drying, furnace sorbent injection, economizer sorbent injection, duct sorbent injection, HYPAS sorbent injection, and circulating fluidized bed treatment process. The regenerable wet and dry processes include the Wellman Lord's process, citrate process, sodium carbonate eutectic process, magnesium oxide process, amine process, aqueous ammonia process, Berglau Forchung's process, and Shell's process. Besides these, the recently developed technologies such as the COBRA process, the OSCAR process, and the emerging biotechnological and chemobiological processes are also discussed. A detailed outline of the chemistry, the advantages and disadvantages, and the future research and development needs for each of these commercially viable processes is also discussed.

  14. Anion-exchange resin-based desulfurization process. Quarterly technical progress report, Januray 1, 1992--March 31, 1992

    SciTech Connect

    Sheth, A.C.; Strevel, S.D.; Dharmapurikar, R.

    1992-07-01

    Under DOE Grant No. FG22-90PC90309, the University of Tennessee Space Institute (UTSI) is contracted to further develop its anion-exchange, resin-based desulfurization concept to desulfurize alkali metal sulfates. From environmental as well as economic viewpoints, it is necessary to remove soluble sulfates from the wastes created by flue gas desulfurization systems. In order to do this economically, a low-cost desulfurization process for spent sorbents is necessary. UTSI`s anion-exchange resin-based desulfurization concept is believed to satisfy these requirements.

  15. Hot gas desulfurization with sorbents containing mixed metal oxides

    SciTech Connect

    Akyurtlu, J.F.; Akyurtlu, A.

    1992-12-31

    Advanced power generation systems such as the integrated gasification combined cycle power generators and the molten carbonate fuel cells have stringent fuel gas desulfurization requirements and process economics dictates that this desulfurization be performed near the temperature of the gasification off-gas. The most advanced hot gas desulfurization technology today is based on the zinc ferrite sorbent which has several shortcomings such as zinc loss by evaporation, and incomplete regeneration due to sulfate formation. The objective of this study is to develop an improved sorbent which can reduce H{sub 2}S levels to 1 ppmv or less, which can stabilize zinc, and produce economically recoverable amounts of elemental sulfur during regeneration. For this purpose, the desulfurization performance.of sorbents prepared by the addition of various amounts of V{sub 2}0{sub 5} to the zinc ferrite sorbent is investigated. Preliminary experiments show that the sorbent containing about 4.8 mass % vanadium shows a superior desulfurization performance compared to zinc ferrite. Addition of vanadium suppresses residual sulfate formation and possibly zinc evaporation. significant quantities of elemental sulfur were observed after the regeneration of vanadium containing sorbents.

  16. Molecular biological enhancement of coal desulfurization: Cloning and expression of the sulfoxide/sulfone/sulfonate/sulfate genes in Pseudomonads and Thiobacillae. Eleventh quarterly report

    SciTech Connect

    Krawiec, S.

    1992-08-01

    Research continues on desulfurization of coal using microorganisms. Topics reported on this quarter include: desulfurization with N1-36 (presumptively identified as Rhodochrous erythropolis), pulsed-field gel electrophoresis of chromosomal DNA`s of Thiobacillus spp., and fresh isolates with the presumptive capacity to desulfurize dibenzothiophenes.

  17. Workshop on sulfur chemistry in flue gas desulfurization

    SciTech Connect

    Wallace, W.E. Jr.

    1980-05-01

    The Flue Gas Desulfurization Workshop was held at Morgantown, West Virginia, June 7-8, 1979. The presentations dealt with the chemistry of sulfur and calcium compounds in scrubbers. DOE and EPRI programs in this area are described. Ten papers have been entered individually into EDB and ERA. (LTN)

  18. Core-in-shell sorbent for hot coal gas desulfurization

    DOEpatents

    Wheelock, Thomas D.; Akiti, Jr., Tetteh T.

    2004-02-10

    A core-in-shell sorbent is described herein. The core is reactive to the compounds of interest, and is preferably calcium-based, such as limestone for hot gas desulfurization. The shell is a porous protective layer, preferably inert, which allows the reactive core to remove the desired compounds while maintaining the desired physical characteristics to withstand the conditions of use.

  19. Selecting the right pumps and valves for flue gas desulfurization

    SciTech Connect

    Ellis, D.; Ahluwalia, H.

    2006-07-15

    Limestone slurry needs to move efficiently through a complex process, meaning that selecting the right pumps and valves is critical. The article discusses factors to consider in selecting pumps and values for flue gas desulfurization process in coal-fired power plants. 2 photos.

  20. CURRENT STATUS OF ADVACATE PROCESS FOR FLUE GAS DESULFURIZATION

    EPA Science Inventory

    The following report discusses current bench- and pilot-plant advances in preparation of ADVAnced siliCATE (ADVACATE) calcium silicate sorbentsfor flue gas desulfurization. It also discusses current bench- and pilot-plant advances in sorbent preparation. Fly ash was ground in a l...

  1. FLUE GAS DESULFURIZATION: THE STATE OF THE ART

    EPA Science Inventory

    The paper gives results of a review of commercially available flue gas desulfurization (FGD) technologies that have an established record of full-scale performance. (NOTE: Sulfur dioxide (SO2) scrubbers may be used by coal-fired electrcity generating units to meet the requiremen...

  2. Kinetics of Mn-based sorbents for hot coal gas desulfurization: Quarterly progress report, December 15, 1994--March 15, 1995. Task 2 -- Exploratory experimental studies: Single pellet tests; Rate mechanism analysis

    SciTech Connect

    Hepworth, M.T.

    1995-03-15

    In earlier studies, zinc ferrite and zinc titanate were developed as regenerable sorbents capable of removing hydrogen sulfide from hot fuel gases originating from coal gasification. Manganese ore as well as manganese carbonate, precipitated from aqueous solutions, combined with alumina to form indurated pellets hold promise of being a highly-effective, inexpensive, regenerable sorbent for hot fuel gases. Although the thermodynamics for sulfur removal by manganese predicts somewhat higher hydrogen sulfide over-pressures (i.e. poorer degree of desulfurization) than can be accomplished with zinc-based sorbents, zinc tends to be reduced to the metallic state under coal gasification conditions resulting in loss of capacity and reactivity by volatilization of reactive surfaces. This volatilization phenomenon limits the temperatures for which desulfurization can be effectively accomplished to less than 500 C for zinc ferrite and 700 C for zinc titanate; whereas, manganese-based sorbents can be utilized at temperatures well in temperatures exceeding 700 C. Also the regeneration of manganese-based pellets under oxidizing conditions may be superior to that of zinc titanate since they can be loaded from a simulated reducing coal-derived gas and then be regenerated at higher temperatures (up to 1,300 C). The topics that will be addressed by this study include: preparation of an effective manganese-based sorbent, thermodynamics and kinetics of sulfur removal from hot fuel gases by this sorbent, analysis of kinetics and mechanisms by which sulfur is absorbed by the sorbent (i.e., whether by gaseous diffusion, surface-controlled reaction, ore pore diffusion), and cyclic sulfidation and regeneration of the sorbent and recovery of the sulfur.

  3. Kinetics of Mn-based sorbents for hot coal gas desulfurization: Task 2, Exploratory experimental studies: Single pellet tests; Rate mechanism analysis. Quarterly report, June 15, 1996--September 15, 1996

    SciTech Connect

    Hepworth, M.T.

    1996-09-11

    Currently, the Morgantown Energy Technology Center, Department of Energy (DOE/METC) is actively investigating alternative hot fuel gas desulfurization sorbents for application to the Integrated Gasification Combined Cycle (IGCC). A sorbent must be highly active towards sulfur at high temperatures and pressures, and under varying degrees of reducing atmospheres. Also, it must regenerate nearly ideally to maintain activity over numerous cycles. Furthermore, regeneration must yield a sulfur product which is economically recoverable directly or indirectly. Several metal oxides have been investigated as regenerable sorbents for the removal of hydrogen sulfide (the primary sulfur bearing compound) from hot fuel gases. MnO was shown to have an intrinsic reaction rate approximately one order of magnitude greater than the rate or reaction with either CaO or ZnO and two orders of magnitude greater than the reaction rate with V{sub 2}0{sub 3}. Manganese also shows desulfurization potential in the temperature range of 600-700{degrees}C where metal oxides currently known to be reactive with H{sub 2}S are unsatisfactorily. In response to stability difficulties of single and binary metal oxide sorbents, increasing effort is being directed towards incorporation of an inert component into sorbent formulation as witnessed by the various Zn-titanates. Primarily, the inert component increases pore structure integrity while stabilizing the active metal oxide against reduction. This report will address testing of Mn-based sorbents in an ambient pressure fixed-bed reactor. Steady-state H{sub 2}S concentrations and breakthrough times will be presented.

  4. Molecular biology of coal bio-desulfurization. Quarterly technical progress report, January 1--March 31, 1992

    SciTech Connect

    Young, K.D.; Gallagher, J.R.

    1992-04-30

    Genes cloned from Rhodococcus rhodochrous IGTS8 can transfer the DBT desulfurization phenotype to a different species (R. Fascians). The product was identified as 2-phenylphenol by gas chromatography. This result parallels the results we have previously reported for the activity of these genes in a DBT-negative mutant of IGTS8. Thus, the evidence is strong that we have identified and cloned the entire set of genes that are responsible for this very specific desulfurization reaction. Sequencing of these genes has commenced. A genomic library was constructed from the bacterium, Besulfovibrio desulfuricans. Screening has not yet identified a clone that carries the desulfurization genes from that organism. Two open reading frames, doxH and doxJ, in the C18 DBT degradation pathway were mutated and are now believed to be dispensable to that pathway. Finally, progress was made toward beginning to sequence the DBT dixoygenase genes from strain A15.

  5. PRODUCTION OF CONSTRUCTION AGGREGATES FROM FLUE GAS DESULFURIZATION SLUDGE

    SciTech Connect

    1998-12-01

    Through a cooperative agreement with DOE, the Research and Development Department of CONSOL Inc. (CONSOL R and D) is teaming with SynAggs, Inc. and Duquesne Light to design, construct, and operate a 500 lb/h continuous pilot plant to produce road construction aggregate from a mixture of wet flue gas desulfurization (FGD) sludge, fly ash, and other components. The proposed project is divided into six tasks: (1) Project Management; (2) Mix Design Evaluation; (3) Process Design; (4) Construction; (5) Start-Up and Operation; and (6) Reporting. In this quarter, Tasks 1 and 2 were completed. A project management plan (Task 1) was issued to DOE on October 22, 1998 . The mix design evaluation (Task 2) with Duquesne Light Elrama Station FGD sludge and Allegheny Power Hatfields Ferry Station fly ash was completed. Eight semi-continuous bench-scale tests were conducted to examine the effects of mix formulation on aggregate properties. A suitable mix formulation was identified to produce aggregates that meet specifications of the American Association of State High Transport Officials (AASHTO) as Class A aggregate for use in highway construction. The mix formulation was used in designing the flow sheet of the pilot plant. The process design (Task 3) is approximately 80% completed. Equipment was evaluated to comply with design requirements. The design for the curing vessel was completed by an outside engineering firm. All major equipment items for the pilot plant, except the curing vessel, were ordered. Pilot plant construction (Task 4) was begun in October. The Hazardous Substance Plan was issued to DOE. The Allegheny County (PA) Heat Department determined that an air emission permit is not required for operation of the pilot plant.

  6. Kinetics of Mn-based sorbents for hot coal gas desulfurization. Task 2 -- Exploratory experimental studies: Single pellet tests; rate mechanism analysis. Quarterly report, December 15, 1995--March 15, 1996

    SciTech Connect

    Hepworth, M.T.; Berns, J.

    1996-03-15

    Currently, the Morgantown Energy Technology Center, is actively investigating alternative hot fuel gas desulfurization sorbents for application to the Integrated Gasification Combined Cycle (IGCC). A sorbent must be highly active towards sulfur at high temperatures and pressure`s, and under varying degrees of reducing atmospheres. Thus, high conversion of the metal oxide and low hydrogen sulfide exit partial pressures. Also, it must regenerate nearly ideally to maintain activity over numerous cycles. Furthermore, regeneration must yield a sulfur product which is economically recoverable directly or indirectly. This cyclic process requires a holistic approach as any one criteria may eliminate a candidate sorbent from further consideration. Over fifty induration campaigns have been conducted among the fifteens Mn-based sorbent formulations. All indurated sorbents has been tested for crush strength and chemical analysis. Also, fifteen sorbent formulations have been tested in a TGA for at least on e induration condition. Subsequently described are the three main groups of formulations tested. They are the MnCO{sub 3} supported with TiO{sub 2} (with or without bentonite), MnCO{sub 3} supported with Al{sub 2}O{sub 3} (with or without porosity enhancers), and MnO{sub 2} ore supported with alundum (with and without bentonite).

  7. Development of advanced hot-gas desulfurization sorbents. Final report

    SciTech Connect

    Jothimurugesan, K.; Adeyiga, A.A.; Gangwal, S.K.

    1997-10-01

    The objective of this project was to develop hot-gas desulfurization sorbent formulations for relatively lower temperature application, with emphasis on the temperature range from 343--538 C. The candidate sorbents include highly dispersed mixed metal oxides of zinc, iron, copper, cobalt, nickel and molybdenum. The specific objective was to develop suitable sorbents, that would have high and stable surface area and are sufficiently reactive and regenerable at the relatively lower temperatures of interest in this work. Stability of surface area during regeneration was achieved by adding stabilizers. To prevent sulfation, catalyst additives that promote the light-off of the regeneration reaction at lower temperature was considered. Another objective of this study was to develop attrition-resistant advanced hot-gas desulfurization sorbents which show stable and high sulfidation reactivity at 343 to 538 C and regenerability at lower temperatures than leading first generation sorbents.

  8. Introduction to limestone flue gas desulfurization: Videotape workbook

    SciTech Connect

    Not Available

    1988-01-01

    The workbook is designed to accompany the Electric Power Research Institute's (EPRI's) videotape, ''Introduction to Limestone Flue Gas Desulfurization.'' To complement the videotape, the workbook provides additional information on limestone flue gas desulfurization (FGD) and a guide to sources of still more information. The videotape itself presents an introduction to the chemistry involved in a limestone FGD system. Following a description of a typical system, the basic chemical reactions that occur in this process are detailed. The most common operation problems in limestone FGD---low sulfur dioxide removal, low limestone utilization, and scaling---are reviewed with regard to how process chemistry can be controlled to alleviate these problems. This tape is an introduction only; future tapes will cover limestone FGD performance indicators and troubleshooting in more detail.

  9. The mechanism of coal gas desulfurization by iron oxide sorbents.

    PubMed

    Lin, Yi-Hsing; Chen, Yen-Chiao; Chu, Hsin

    2015-02-01

    This study aims to understand the roles of hydrogen and carbon monoxide during the desulfurization process in a coal gasification system that H2S of the syngas was removed by Fe2O3/SiO2 sorbents. The Fe2O3/SiO2 sorbents were prepared by incipient wetness impregnation. Through the breakthrough experiments and Fourier transform infrared spectroscopy analyses, the overall desulfurization mechanism of the Fe2O3/SiO2 sorbents was proposed in this study. The results show that the major reaction route is that Fe2O3 reacts with H2S to form FeS, and the existence of CO and H2 in the simulated gas significantly affects equilibrium concentrations of H2S and COS. The formation of COS occurs when the feeding gas is blended with CO and H2S, or CO2 and H2S. The pathways in the formation of products from the desulfurization process by the reaction of Fe2O3 with H2S have been successfully established. PMID:25434261

  10. Desulfurized gas production from vertical kiln pyrolysis

    DOEpatents

    Harris, Harry A.; Jones, Jr., John B.

    1978-05-30

    A gas, formed as a product of a pyrolysis of oil shale, is passed through hot, retorted shale (containing at least partially decomposed calcium or magnesium carbonate) to essentially eliminate sulfur contaminants in the gas. Specifically, a single chambered pyrolysis vessel, having a pyrolysis zone and a retorted shale gas into the bottom of the retorted shale zone and cleaned product gas is withdrawn as hot product gas near the top of such zone.

  11. Hot coal gas desulfurization with manganese-based sorbents

    SciTech Connect

    Hepworth, M.T.; Ben-Slimane, R.

    1995-11-01

    The primary major deposit of manganese in the US which can be readily mined by an in situ process is located in the Emily district of Minnesota. The US Bureau of Mines Research Centers at both the Twin Cities and Salt Lake City have developed a process for extracting and refining manganese in the form of a high-purity carbonate product. This product has been formulated into pellets by a multi-step process of drying, calcination, and induration to produce relatively high-strength formulations which are capable of being used for hot fuel gas desulfurization. These pellets, which have been developed at the University of Minnesota under joint sponsorship of the US Department of Energy and the US Bureau of Mines, appear superior to other, more expensive, formulations of zinc titanate and zinc ferrite which have previously been studied for multi-cycle loading (desulfurization) and regeneration (evolution of high-strength SO{sub 2} and restoration of pellet reactivity). Although these other formulations have been under development for the past twelve years, their prices still exceed $7 per pound. If manganese pellets perform as predicted in fixed bed testing, and if a significant number of utilities which burn high-sulfur coals incorporate combined-cycle gasification with hot coal gas desulfurization as a viable means of increasing conversion efficiencies, then the potential market for manganese pellets may be as high as 200,000 tons per year at a price not less than $3 per pound. This paper discusses the role of manganese pellets in the desulfurization process with respect to the integrated gasification combined-cycle (IGCC) for power generation.

  12. Sodium-limestone double alkali flue gas desulfurization method

    SciTech Connect

    Wang, K.H.; Biolchini, R.J.; Legatski, L.K.

    1983-10-18

    A flue gas desulfurization method is disclosed for efficiently removing sulfur oxides from a gas stream with an aqueous sodium sulfite- and sodium bisulfite-containing absorption solution, in which absorber effluent solution at a pH of 5.8 to 6.6 and having an active sodium concentration of from 0.5 M to 0.9 M is regenerated with sufficient ground limestone to yield a treated solution with a higher pH of from 6.3 to 7.0 and whose bisulfite concentration is reduced by from 35 to 70%

  13. BENCH-SCALE DEMONSTRATION OF HOT-GAS DESULFURIZATION TECHNOLOGY

    SciTech Connect

    Unknown

    2000-09-01

    The U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal-derived fuel-gas) streams of integrated gasification combined-cycle (IGCC) power systems. The hot gas cleanup work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents that can reduce the sulfur in coal-derived fuel-gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn{sub 2}TiO{sub 4} or ZnTiO{sub 3}), formed by a solid-state reaction of zinc oxide (ZnO) and titanium dioxide (TiO{sub 2}), is currently one of the leading sorbents. Overall chemical reactions with Zn{sub 2}TiO{sub 4} during the desulfurization (sulfidation)-regeneration cycle are shown. The sulfidation/regeneration cycle can be carried out in a fixed-bed, moving-bed, or fluidized-bed reactor configuration. The fluidized-bed reactor configuration is most attractive because of several potential advantages including faster kinetics and the ability to handle the highly exothermic regeneration to produce a regeneration offgas containing a constant concentration of SO{sub 2}.

  14. BENCH-SCALE DEMONSTRATION OF HOT-GAS DESULFURIZATION TECHNOLOGY

    SciTech Connect

    Unknown

    1999-07-01

    The U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal-derived fuel-gas) streams of integrated gasification combined-cycle (IGCC) power systems. The hot gas cleanup work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents that can reduce the sulfur in coal-derived fuel-gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn{sub 2}TiO{sub 4} or ZnTiO{sub 3}), formed by a solid-state reaction of zinc oxide (ZnO) and titanium dioxide (TiO{sub 2}), is currently one of the leading sorbents. Overall chemical reactions with Zn{sub 2}TiO{sub 4} during the desulfurization (sulfidation)-regeneration cycle are shown. The sulfidation/regeneration cycle can be carried out in a fixed-bed, moving-bed, or fluidized-bed reactor configuration. The fluidized-bed reactor configuration is most attractive because of several potential advantages including faster kinetics and the ability to handle the highly exothermic regeneration to produce a regeneration offgas containing a constant concentration of SO{sub 2}.

  15. Molecular biology of coal bio-desulfurization; Quarterly technical progress report, October 1--December 31, 1990

    SciTech Connect

    Young, K.D.; Gallagher, J.R.

    1991-01-25

    The aim of this project is to use the techniques of molecular genetics to identify, clone, sequence, and enhance the expression of proteins which remove sulfur covalently bound to coal. This includes the movement and expression of these proteins into bacterial species which may be more useful in the industrial application of a biological desulfurization process. This quarter we finalized the initial cloning and sequencing of the dibenzothiophene (DBT) metabolic (``dox``) genes from strain C18. In addition, we constructed several mutations in single dox genes and have begun to dissect the contribution of each gene product in the DBT degradation pathway. Using a probe derived from DNA adjacent to a transposon which inactivated DBT metabolism, the DBT active genes from A15 have been cloned and identified on cosmids. We have also electroporated Thiobacillus ferrooxidans with a plasmid containing a chloramphenicol resistant transposon. Colonies of T. ferrooxidans resistant to chloramphenicol were obtained.

  16. Use of Flue Gas Desulfurization (FGD) Gypsum as a Heavy Metal Stabilizer in Contaminated Soils

    EPA Science Inventory

    Flue Gas Desulfurization (FGD) gypsum is a synthetic by-product generated from the flue gas desulfurization process in coal power plants. It has several beneficial applications such as an ingredient in cement production, wallboard production and in agricultural practice as a soil...

  17. Gas cleaning and hydrogen sulfide removal for COREX coal gas by sorption enhanced catalytic oxidation over recyclable activated carbon desulfurizer.

    PubMed

    Sun, Tonghua; Shen, Yafei; Jia, Jinping

    2014-02-18

    This paper proposes a novel self-developed JTS-01 desulfurizer and JZC-80 alkaline adsorbent for H2S removal and gas cleaning of the COREX coal gas in small-scale and commercial desulfurizing devices. JTS-01 desulfurizer was loaded with metal oxide (i.e., ferric oxides) catalysts on the surface of activated carbons (AC), and the catalyst capacity was improved dramatically by means of ultrasonically assisted impregnation. Consequently, the sulfur saturation capacity and sulfur capacity breakthrough increased by 30.3% and 27.9%, respectively. The whole desulfurizing process combined selective adsorption with catalytic oxidation. Moreover, JZC-80 adsorbent can effectively remove impurities such as HCl, HF, HCN, and ash in the COREX coal gas, stabilizing the system pressure drop. The JTS-01 desulfurizer and JZC-80 adsorbent have been successfully applied for the COREX coal gas cleaning in the commercial plant at Baosteel, Shanghai. The sulfur capacity of JTS-01 desulfurizer can reach more than 50% in industrial applications. Compared with the conventional dry desulfurization process, the modified AC desulfurizers have more merit, especially in terms of the JTS-01 desulfurizer with higher sulfur capacity and low pressure drop. Thus, this sorption enhanced catalytic desulfurization has promising prospects for H2S removal and other gas cleaning.

  18. Gas cleaning and hydrogen sulfide removal for COREX coal gas by sorption enhanced catalytic oxidation over recyclable activated carbon desulfurizer.

    PubMed

    Sun, Tonghua; Shen, Yafei; Jia, Jinping

    2014-02-18

    This paper proposes a novel self-developed JTS-01 desulfurizer and JZC-80 alkaline adsorbent for H2S removal and gas cleaning of the COREX coal gas in small-scale and commercial desulfurizing devices. JTS-01 desulfurizer was loaded with metal oxide (i.e., ferric oxides) catalysts on the surface of activated carbons (AC), and the catalyst capacity was improved dramatically by means of ultrasonically assisted impregnation. Consequently, the sulfur saturation capacity and sulfur capacity breakthrough increased by 30.3% and 27.9%, respectively. The whole desulfurizing process combined selective adsorption with catalytic oxidation. Moreover, JZC-80 adsorbent can effectively remove impurities such as HCl, HF, HCN, and ash in the COREX coal gas, stabilizing the system pressure drop. The JTS-01 desulfurizer and JZC-80 adsorbent have been successfully applied for the COREX coal gas cleaning in the commercial plant at Baosteel, Shanghai. The sulfur capacity of JTS-01 desulfurizer can reach more than 50% in industrial applications. Compared with the conventional dry desulfurization process, the modified AC desulfurizers have more merit, especially in terms of the JTS-01 desulfurizer with higher sulfur capacity and low pressure drop. Thus, this sorption enhanced catalytic desulfurization has promising prospects for H2S removal and other gas cleaning. PMID:24456468

  19. High temperature desulfurization of synthesis gas

    DOEpatents

    Najjar, Mitri S.; Robin, Allen M.

    1989-01-01

    The hot process gas stream from the partial oxidation of sulfur-containing heavy liquid hydrocarbonaceous fuel and/or sulfur-containing solid carbonaceous fuel comprising gaseous mixtures of H.sub.2 +CO, sulfur-containing gases, entrained particulate carbon, and molten slag is passed through the unobstructed central passage of a radiant cooler where the temperature is reduced to a temperature in the range of about 1800.degree. F. to 1200.degree. F. From about 0 to 95 wt. % of the molten slag and/or entrained material may be removed from the hot process gas stream prior to the radiant cooler with substantially no reduction in temperature of the process gas stream. In the radiant cooler, after substantially all of the molten slag has solidified, the sulfur-containing gases are contacted with a calcium-containing material to produce calcium sulfide. A partially cooled stream of synthesis gas, reducing gas, or fuel gas containing entrained calcium sulfide particulate matter, particulate carbon, and solidified slag leaves the radiant cooler containing a greatly reduced amount of sulfur-containing gases.

  20. Confined zone dispersion flue gas desulfurization demonstration

    SciTech Connect

    Not Available

    1993-01-15

    This is the sixth quarterly report for this project and it covers work performed on Phase 3a of the project from February 1, 1992 through April 30, 1992. Extension of the parametric test period through June 1992 provides an opportunity to regain most of the schedule slippage, but only if the modifications needed for continuous operation of the CZD system are installed concurrent with the extended test period. These modifications include automation of the lime preparation and transfer system, automatic injection control, and related instrumentation and controls as necessary to integrate the operation of the CZD system with Seward Station Boiler No. 15. Early installation of these modifications would permit testing, debugging and adjustment of the automatic control system during the parametric test period. Results of current testing indicate that considerable testing and adjustment will be required to optimize operation of the CZD system after it is automated for continuous operation. Therefore, we intend to incorporate in Phase 3a(parametric testing) the system modifications needed for continuous automatic operation that were originally included in Phase 3b. Phase 3b would then be limited only to the one-year continuous demonstration.

  1. Process for production desulfurized of synthesis gas

    DOEpatents

    Wolfenbarger, James K.; Najjar, Mitri S.

    1993-01-01

    A process for the partial oxidation of a sulfur- and silicate-containing carbonaceous fuel to produce a synthesis gas with reduced sulfur content which comprises partially oxidizing said fuel at a temperature in the range of 1900.degree.-2600.degree. F. in the presence of a temperature moderator, an oxygen-containing gas and a sulfur capture additive which comprises a calcium-containing compound portion, a sodium-containing compound portion, and a fluoride-containing compound portion to produce a synthesis gas comprising H.sub.2 and CO with a reduced sulfur content and a molten slag which comprises (1) a sulfur-containing sodium-calcium-fluoride silicate phase; and (2) a sodium-calcium sulfide phase.

  2. Confined zone dispersion flue gas desulfurization demonstration

    SciTech Connect

    Not Available

    1992-12-31

    This is the fifth quarterly report for this project. This project is divided into three phases. Phase 1, which has been completed, involved design, engineering, and procurement for the CZD system, duct and facility modifications, and supporting equipment. Phase 2, also completed, included equipment acquisition and installation, facility construction, startup, and operator training for parametric testing. Phase 3 broadly covers testing, operation and disposition, but only a portion of Phase 3 was included in Budget Period 1. That portion was concerned with parametric testing of the CZD system to establish the optimum conditions for an extended, one-year, continuous demonstration. As of December 31, 1991, the following goals have been achieved. (1) Nozzle Selection - A modified Spraying Systems Company (SSC) atomizing nozzle has been selected for the one-year continuous CZD demonstration. (2) SO[sub 2] and NO[sub x] Reduction - Preliminary confirmation of 50% SO[sub 2] reduction has been achieved, but the NO[sub x] reduction target cannot be confirmed at this time. (3) Lime Selection - Testing indicated an injection rate of 40 to 50 gallons per minute with a lime slurry concentration of 8 to 10% to achieve 50% SO[sub 2] reduction. There has been no selection of the lime to be used in the one year demonstration. (4) ESP Optimization - Tests conducted to date have shown that lime injection has a very beneficial effect on ESP performance, and little adjustment may be necessary. (5) SO[sub 2] Removal Costs - Testing has not revealed any significant departure from the bases on which Bechtel's original cost estimates (capital and operating) were prepared. Therefore, SO[sub 2] removal costs are still expected to be in the range of $300/ton or less.

  3. Confined zone dispersion flue gas desulfurization demonstration

    SciTech Connect

    Not Available

    1992-02-27

    The confined zone dispersion (CZD) process involves flue gas post-treatment, physically located between a boiler's outlet and its particulate collector, which in the majority of cases is an electrostatic precipitator. The features that distinguish this process from other similar injection processes are: Injection of an alkaline slurry directly into the duct, instead of injection of dry solids into the duct ahead of a fabric filter. Use of an ultrafine calcium/magnesium hydroxide, type S pressure-hydrated dolomitic lime. This commercial product is made from plentiful, naturally occurring dolomite. Low residence time, made possible by the high effective surface area of the Type S lime. Localized dispersion of the reagent. Slurry droplets contact only part of the gas while the droplets are drying, to remove up to 50 percent of the S0{sub 2} and significant amounts of NO{sub x}. The process uses dual fluid rather than rotary atomizers. Improved electrostatic precipitator performance via gas conditioning from the increased water vapor content, and lower temperatures. Supplemental conditioning with S0{sub 3} is not believed necessary for satisfactory removal of particulate matter.

  4. ADVANCED SULFUR CONTROL CONCEPTS FOR HOT-GAS DESULFURIZATION TECHNOLOGY

    SciTech Connect

    A. LOPEZ ORTIZ; D.P. HARRISON; F.R. GROVES; J.D. WHITE; S. ZHANG; W.-N. HUANG; Y. ZENG

    1998-10-31

    This research project examined the feasibility of a second generation high-temperature coal gas desulfurization process in which elemental sulfur is produced directly during the sorbent regeneration phase. Two concepts were evaluated experimentally. In the first, FeS was regenerated in a H2O-O2 mixture. Large fractions of the sulfur were liberated in elemental form when the H2O-O2 ratio was large. However, the mole percent of elemental sulfur in the product was always quite small (<<1%) and a process based on this concept was judged to be impractical because of the low temperature and high energy requirements associated with condensing the sulfur. The second concept involved desulfurization using CeO2 and regeneration of the sulfided sorbent, Ce2O2S, using SO2 to produce elemental sulfur directly. No significant side reactions were observed and the reaction was found to be quite rapid over the temperature range of 500°C to 700°C. Elemental sulfur concentrations (as S2) as large as 20 mol% were produced. Limitations associated with the cerium sorbent process are concentrated in the desulfurization phase. High temperature and highly reducing coal gas such as produced in the Shell gasification process are required if high sulfur removal efficiencies are to be achieved. For example, the equilibrium H2S concentration at 800°C from a Shell gas in contact with CeO2 is about 300 ppmv, well above the allowable IGCC specification. In this case, a two-stage desulfurization process using CeO2 for bulk H2S removal following by a zinc sorbent polishing step would be required. Under appropriate conditions, however, CeO2 can be reduced to non-stoichiometric CeOn (n<2) which has significantly greater affinity for H2S. Pre-breakthrough H2S concentrations in the range of 1 ppmv to 5 ppmv were measured in sulfidation tests using CeOn at 700°C in highly reducing gases, as measured by equilibrium O2 concentration, comparable to the Shell gas. Good sorbent durability was indicated in

  5. Separation of Mercury from Flue Gas Desulfurization Scrubber Produced Gypsum

    SciTech Connect

    Hensman, Carl, E., P.h.D; Baker, Trevor

    2008-06-16

    Frontier Geosciences (Frontier; FGS) proposed for DOE Grant No. DE-FG02-07ER84669 that mercury control could be achieved in a wet scrubber by the addition of an amendment to the wet-FGD scrubber. To demonstrate this, a bench-scale scrubber and synthetic flue-gas supply was designed to simulate the limestone fed, wet-desulfurization units utilized by coal-fired power plants. Frontier maintains that the mercury released from these utilities can be controlled and reduced by modifying the existing equipment at installations where wet flue-gas desulfurization (FGD) systems are employed. A key element of the proposal was FGS-PWN, a liquid-based mercury chelating agent, which can be employed as the amendment for removal of all mercury species which enter the wet-FGD scrubber. However, the equipment design presented in the proposal was inadequate to demonstrate these functions and no significant progress was made to substantiate these claims. As a result, funding for a Phase II continuation of this work will not be pursued. The key to implementing the technology as described in the proposal and report appears to be a high liquid-to-gas ratio (L/G) between the flue-gas and the scrubber liquor, a requirement not currently implemented in existing wet-FGD designs. It may be that this constraint can be reduced through parametric studies, but that was not apparent in this work. Unfortunately, the bench-scale system constructed for this project did not function as intended and the funds and time requested were exhausted before the separation studies could occur.

  6. Desulfurization of coal with hydroperoxides of vegetable oils. [Quarterly] report, September 1--November 30, 1994

    SciTech Connect

    Smith, G.V.; Gaston, R.D.; Song, Ruozhi; Cheng, Jianjun

    1994-12-31

    This project proposes a new method for removing organic sulfur from Illinois coals using readily available farm products. It proposes to use air and vegetable oils to disrupt the coal matrix, oxidize sulfur forms, increase volatiles, and desulfurize coal. This will be accomplished by impregnating coals with polyunsaturated oils, converting the oils to their hydroperoxides, and heating. Since these oils are relatively inexpensive and easily applied, this project could lead to a cost effective method for removing organic sulfur from coals. Moreover, the oils are environmentally safe; they will produce no noxious products and will improve burning qualities of the solid products. Preliminary experiments showed that EBC 104 coal catalyzes the formation of hydroperoxides in safflower oil and that more sulfur is extracted from the treated than untreated coal. During this first quarter the requirement of an added photosensitizer has been eliminated, the catalytic effect of coal has been confirmed, and the existence of a complex set of reactions revealed. These reactions between the oxygen, oil, hydroperoxides, and coal are hydroperoxide formation, which is catalyzed by the coal surface and by heat, an unknown coal-hydroperoxide reaction, and oil polymerization. Additionally, diffusion phenomena must be playing a role because oil polymerization occurs, but the importance of diffusion is difficult to assess because less polymerization occurs when coal is present. The first task has been completed and we are now ready to determine the ability of linseed oil hydroperoxides to oxidize organic sulfur in EBC 108 coal.

  7. Performance of titanium in flue gas desulfurization scrubber systems

    SciTech Connect

    Schutz, R.W.; Young, C.S.

    1985-09-01

    Findings of a continuing in situ flue gas desulfurization (FGD) scrubber exposure test program used to assess the performance of specific titanium alloys in corrosive inlet quench and outlet duct areas of FGD systems are reported and discussed. Spool rack exposures of four to nine months in power plant FGD and particulate scrubbers provided corrosion data for titanium alloys relative to the corrosion resistant alloys commonly considered for this service. Overall, Titanium Grade 2 and Grade 12 equalled or exceeded the corrosion resistance of the stainless steel and nickel base alloys tested. Titanium Grade 7 exhibited the best corrosion resistance in the wet/dry zone of the inlet quench of a closed-loop FGD scrubber. This performance is correlated with laboratory studies in the literature, and a mechanism is proposed to explain titanium's corrosion resistance.

  8. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Quarterly technical progress report No. 1, October--December 1986

    SciTech Connect

    Jha, M.C.; Baltich, L.K.

    1987-02-23

    AMAX Research & Development Center (AMAX R&D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  9. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Quarterly technical progress report 2, January--March 1987

    SciTech Connect

    Jha, M.C.; Baltich, L.K.; Berggren, M.H.

    1987-05-18

    AMAX Research & Development Center (AMAX R&D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  10. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Quarterly technical progress report No. 3, April--June 1987

    SciTech Connect

    Jha, M.C.; Baltich, L.K.; Berggren, M.H.

    1987-08-28

    AMAX Research & Development Center (AMAX R&D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  11. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Quarterly technical progress report 8, July--September 1988

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1988-11-14

    AMAX Research & Development Center (AMAX R&D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  12. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Quarterly technical progress report 7, April--June 1988

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1988-08-19

    AMAX Research & Development Center (AMAX R&D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  13. Anion-exchange resin-based desulfurization process. Quarterly technical progress report, January 1, 1993--March 31, 1993

    SciTech Connect

    Sheth, A.C.; Dharmapurikar, R.

    1993-06-01

    Under DOE Grant No. FG22-90PC90309, the University of Tennessee Space Institute (UTSI) is contracted to further develop its anion-exchange, resin-based desulfurization concept to desulfurize alkali metal sulfates. From environmental as well as economic viewpoints, it is necessary to remove soluble sulfates from the wastes created by flue gas desulfurization systems. In order to do this economically, a low-cost desulfurization process for spent sorbents is necessary. UTSI`s anion-exchange resin-based desulfurization concept is believed to satisfy these requirements. UTSI has completed the batch mode experiments to locate the position of the CO{sub 3}{sup 2} and SO{sub 4}{sup 2} ions in the affinity chart. Also, the reviews of the ASPEN Code`s capabilities and EPRI-TAG document`s methodology are in progress for developing the Best Process Schematic and related economics. The fixed-bed experiments are also in progress to evaluate the cycle efficiency of the candidate resins. So far we have completed ten consecutive cycles of exhaustion/carbonation and regeneration for IRA-35 resin. Because of the past problems (now resolved) with the fixed-bed system, the addition of batch mode screening experiments, Christmas holidays and spring break, and the moving of UTSI`s Chemistry Laboratory to a new location, the program is about 6--8 weeks behind schedule, but well within the budget.

  14. Kinetics of hot-gas desulfurization sorbents for transport reactors

    SciTech Connect

    K.C. Kwon

    2000-01-01

    Hot-gas desulfurization for the integrated gasification combined cycle (IGCC) process has been investigated by many researchers to remove effectively hydrogen sulfide with various metal oxide sorbents at elevated temperatures. Various metal oxide sorbents are formulated with metal oxides such as Fe, Co, Zn, and Ti. Initial reaction kinetics of formulated sorbents with hydrogen sulfide is studied in the presence of various amounts of moisture and hydrogen at various reaction temperatures. The objectives of this research are to study initial reaction kinetics for a sorbent-hydrogen sulfide heterogeneous reaction system, to investigate effects of concentrations of hydrogen sulfide, hydrogen, and moisture on dynamic absorption of H{sub 2}S into sorbents, to understand effects of space time of reaction gas mixtures on initial reaction kinetics of the sorbent-hydrogen sulfide system, and to evaluate effects of temperature and sorbent amounts on dynamic absorption of H{sub 2}S into sorbents. Experimental data on initial reaction kinetics of hydrogen sulfide with metal oxide sorbents were obtained with a 0.83-cm{sup 3} differential reactor. The reactivity of MCRH-67 sorbent and AHI-1 was examined. These sorbents were obtained from the Research Triangle Institute (RTI). The sorbents in the form of 70 {micro}m particles are reacted with 1,000--4,000 ppm hydrogen sulfide at 450--600 C. The range of space time of reaction gas mixtures is 0.03--0.09 s. The range of reaction duration is 4--14,400 s.

  15. Effect of solids concentration distribution on the flue gas desulfurization process

    SciTech Connect

    Jie Zhang; Changfu You; Haiying Qi; Changhe Chen; Xuchang Xu

    2006-06-15

    A dry flue gas desulfurization (FGD) process at 600-800{sup o}C was studied in a pilot-scale circulating fluidized bed (CFB) experimental facility. Various fresh sorbent distribution types and internal structures were modeled numerically to investigate their effect on the gas-solid flow and sulfate reaction characteristics. Experimental results show that, after the fresh sorbent supply was stopped, the desulfurization efficiency declined rapidly even though the sorbent recirculation was maintained. Therefore, the fresh sorbent is the main contributor to the desulfurization process and the primary effect of the recirculated sorbent was to evenly distribute the fresh sorbent and to prolong the sorbent particle residence time. The numerical results demonstrate that the desulfurization efficiency varied greatly for the various fresh sorbent bottom injection methods. The desulfurization efficiency of the bottom-even injection method was 1.5 times that of the bottom two-sided injection method. Internal structures effectively improved the fresh sorbent solids concentration distribution and the desulfurization efficiency. Optimized internal structures increased the desulfurization efficiency of the bottom two-sided injection method by 46%, so that it was very close to that of the bottom-even injection method with only a 4.6% difference. 16 refs., 6 figs., 2 tabs.

  16. Method for enhancing the desulfurization of hot coal gas in a fluid-bed coal gasifier

    DOEpatents

    Grindley, Thomas

    1989-01-01

    A process and apparatus for providing additional desulfurization of the hot gas produced in a fluid-bed coal gasifier, within the gasifier. A fluid-bed of iron oxide is located inside the gasifier above the gasification bed in a fluid-bed coal gasifier in which in-bed desulfurization by lime/limestone takes place. The product gases leave the gasification bed typically at 1600.degree. to 1800.degree. F. and are partially quenched with water to 1000.degree. to 1200.degree. F. before entering the iron oxide bed. The iron oxide bed provides additional desulfurization beyond that provided by the lime/limestone.

  17. ENGINEERING EVALUATION OF HOT-GAS DESULFURIZATION WITH SULFUR RECOVERY

    SciTech Connect

    G.W. ROBERTS; J.W. PORTZER; S.C. KOZUP; S.K. GANGWAL

    1998-05-31

    Engineering evaluations and economic comparisons of two hot-gas desulfurization (HGD) processes with elemental sulfur recovery, being developed by Research Triangle Institute, are presented. In the first process, known as the Direct Sulfur Recovery Process (DSRP), the SO{sub 2} tail gas from air regeneration of zinc-based HGD sorbent is catalytically reduced to elemental sulfur with high selectivity using a small slipstream of coal gas. DSRP is a highly efficient first-generation process, promising sulfur recoveries as high as 99% in a single reaction stage. In the second process, known as the Advanced Hot Gas Process (AHGP), the zinc-based HGD sorbent is modified with iron so that the iron portion of the sorbent can be regenerated using SO{sub 2} . This is followed by air regeneration to fully regenerate the sorbent and provide the required SO{sub 2} for iron regeneration. This second-generation process uses less coal gas than DSRP. Commercial embodiments of both processes were developed. Process simulations with mass and energy balances were conducted using ASPEN Plus. Results show that AHGP is a more complex process to operate and may require more labor cost than the DSRP. Also capital costs for the AHGP are higher than those for the DSRP. However, annual operating costs for the AHGP appear to be considerably less than those for the DSRP with a potential break-even point between the two processes after just 2 years of operation for an integrated gasification combined cycle (IGCC) power plant using 3 to 5 wt% sulfur coal. Thus, despite its complexity, the potential savings with the AHGP encourage further development and scaleup of this advanced process.

  18. SCALE-UP OF ADVANCED HOT-GAS DESULFURIZATION SORBENTS

    SciTech Connect

    K. JOTHIMURUGESAN; S.K. GANGWAL

    1998-03-01

    The objective of this study was to develop advanced regenerable sorbents for hot gas desulfurization in IGCC systems. The specific objective was to develop durable advanced sorbents that demonstrate a strong resistance to attrition and chemical deactivation, and high sulfidation activity at temperatures as low as 343 C (650 F). Twenty sorbents were synthesized in this work. Details of the preparation technique and the formulations are proprietary, pending a patent application, thus no details regarding the technique are divulged in this report. Sulfidations were conducted with a simulated gas containing (vol %) 10 H{sub 2}, 15 CO, 5 CO{sub 2}, 0.4-1 H{sub 2}S, 15 H{sub 2}O, and balance N{sub 2} in the temperature range of 343-538 C. Regenerations were conducted at temperatures in the range of 400-600 C with air-N{sub 2} mixtures. To prevent sulfation, catalyst additives were investigated that promote regeneration at lower temperatures. Characterization were performed for fresh, sulfided and regenerated sorbents.

  19. Revegetation of flue gas desulfurization sludge pond disposal sites

    SciTech Connect

    Artiola, J.F.

    1994-12-01

    A comprehensive search of published literature was conducted to summarize research undertaken to date on revegetation of flue gas desulfurization (FGD) waste disposal ponds. A review of the physical and chemical properties of FGD sludges and wastes with similar characteristics is also included in order to determine the advantages and limitations of FGD sludge for plant growth. No specific guidelines have been developed for the revegetation of FGD sludge disposal sites. Survey studies showed that the wide-ranging composition of FGD wastes was determined primarily by the sulfur dioxide and other flue gas scrubbing processes used at powerplants. Sulfate rich (>90%CaSO{sub 4}) FGD sludges are physically and chemically more stable, and thus more amenable to revegetation. Because of lack of macronutrients and extremely limited microbial activity, FBD sludge ponds presented a poor plant growth environment without amendment. Studies showed the natural process of inoculation of the FGD sludge with soil microbes that promote plant growth be can after disposal but proceeded slowly. Revegetation studies reviewed showed that FGD sludges amended with soils supported a wider variety of plant species better and longer than abandoned FGD ponds. Two major types of plants have been successful in revegetation of FGD waste ponds and similar wastes: salt-tolerant plants and aquatic plants. A comprehensive list of plant species with potential for regetation of FGD sludge disposal pond sites is presented along with successful revegetation techniques.

  20. Kinetic analysis of microbial desulfurization of model and light gas oils containing multiple alkyl dibenzothiophenes.

    PubMed

    Kobayashi, M; Horiuchi, K; Yoshikawa, O; Hirasawa, K; Ishii, Y; Fujino, K; Sugiyama, H; Maruhashi, K

    2001-02-01

    The reaction mechanism of biodesulfurization was investigated using whole cells of Rhodococcus erythropolis KA2-5-1, which have the ability to convert dibenzothiophene (DBT) into 2-hydroxybiphenyl. The desulfurization patterns of alkyl DBTs were represented by the Michaeis-Menten equation. The values of rate constants, the limiting maximal velocity (Vmax) and Michaelis constant (Km), for desulfurization of alkyl DBTs were calculated. The relative desulfurization activities of various alkyl DBTs were reduced in proportion to the total carbon numbers of alkyl substituent groups. Alkyl DBTs that had a total of six carbons of alkyl substituent groups were not desulfurized. The type or position of alkyl substituent groups had little effect on desulfurization activity. The desulfurization activity of each alkyl DBT, when mixed together, was reduced. This phenomenon was caused by apparent competitive inhibition of substrates. Using the apparent competitive inhibition model, the desulfurization pattern of a multiple components system containing alkyl DBTs was elucidated. This model was also applicable for biodesulfurization of light gas oil.

  1. ENHANCED CONTROL OF MERCURY BY WET FLUE GAS DESULFURIZATION SYSTEMS

    SciTech Connect

    Unknown

    2001-06-01

    The U.S. Department of Energy and EPRI co-funded this project to improve the control of mercury emissions from coal-fired power plants equipped with wet flue gas desulfurization (FGD) systems. The project has investigated catalytic oxidation of vapor-phase elemental mercury to a form that is more effectively captured in wet FGD systems. If successfully developed, the process could be applicable to over 90,000 MW of utility generating capacity with existing FGD systems, and to future FGD installations. Field tests were conducted to determine whether candidate catalyst materials remain active towards mercury oxidation after extended flue gas exposure. Catalyst life will have a large impact on the cost effectiveness of this potential process. A mobile catalyst test unit was used to test the activity of four different catalyst materials for a period of up to six months each at three utility sites. Catalyst testing was completed at the first site, which fires Texas lignite, in December 1998; at the second test site, which fires a Powder River Basin subbituminous coal, in November 1999; and at the third site, which fires a medium- to high-sulfur bituminous coal, in January 2001. Results of testing at each of the three sites were reported in previous technical notes. At Site 1, catalysts were tested only as powders dispersed in sand bed reactors. At Sites 2 and 3, catalysts were tested in two forms, including powders dispersed in sand and in commercially available forms such as extruded pellets and coated honeycomb structures. This final report summarizes and presents results from all three sites, for the various catalyst forms tested. Field testing was supported by laboratory tests to screen catalysts for activity at specific flue gas compositions, to investigate catalyst deactivation mechanisms and methods for regenerating spent catalysts. Laboratory results are also summarized and discussed in this report.

  2. ENHANCED CONTROL OF MERCURY BY WET FLUE GAS DESULFURIZATION SYSTEMS

    SciTech Connect

    G. Blythe; B. Marsh; S. Miller; C. Richardson; M. Richardson

    2001-06-01

    The U.S. Department of Energy and EPRI have co-funded this project to improve the control of mercury emissions from coal-fired power plants equipped with wet flue gas desulfurization (FGD) systems. The project investigated catalytic oxidation of vapor-phase elemental mercury to a form that is more effectively captured in wet FGD systems. If successfully developed, the process could be applicable to over 90,000 MW of utility generating capacity with existing FGD systems and to future FGD installations. Field tests have been conducted to determine whether candidate catalyst materials remain active towards mercury oxidation after extended flue gas exposure. Catalyst life will have a large impact on the cost effectiveness of this potential process. A mobile catalyst test unit has been used to test the activity of four different catalyst materials for a period of up to six months at each of three utility sites. Catalyst testing was completed at the first site, which fires Texas lignite, in December 1998 and at the second test site, which fires a Powder River Basin subbituminous coal in the fall of 1999. Testing at the third site, which fires a medium- to high-sulfur bituminous coal, began in June 2000 and was completed at the end of January 2001. This Topical Reports includes results from Site 3; results from Sites 1 and 2 were reported previously. At Site 3, catalysts were tested in two forms, including powders dispersed in sand bed reactors and in a commercially available form as a coated honeycomb structure. Field testing has been supported by laboratory tests to screen catalysts for activity at specific flue gas compositions, to investigate catalyst deactivation mechanisms and methods for regenerating spent catalysts. Laboratory results related to the Site 3 field effort are also included and discussed in this Topical Report.

  3. Shawnee flue gas desulfurization computer model users manual

    SciTech Connect

    Sudhoff, F.A.; Torstrick, R.L.

    1985-03-01

    In conjunction with the US Enviromental Protection Agency sponsored Shawnee test program, Bechtel National, Inc., and the Tennessee Valley Authority jointly developed a computer model capable of projecting preliminary design and economics for lime- and limestone-scrubbing flue gas desulfurization systems. The model is capable of projecting relative economics for spray tower, turbulent contact absorber, and venturi-spray tower scrubbing options. It may be used to project the effect on system design and economics of variations in required SO/sub 2/ removal, scrubber operating parameters (gas velocity, liquid-to-gas (L/G) ration, alkali stoichiometry, liquor hold time in slurry recirculation tanks), reheat temperature, and scrubber bypass. It may also be used to evaluate alternative waste disposal methods or additives (MgO or adipic acid) on costs for the selected process. Although the model is not intended to project the economics of an individual system to a high degree of accuracy, it allows prospective users to quickly project comparative design and costs for limestone and lime case variations on a common design and cost basis. The users manual provides a general descripton of the Shawnee FGD computer model and detailed instructions for its use. It describes and explains the user-supplied input data which are required such as boiler size, coal characteristics, and SO/sub 2/ removal requirments. Output includes a material balance, equipment list, and detailed capital investment and annual revenue requirements. The users manual provides information concerning the use of the overall model as well as sample runs to serve as a guide to prospective users in identifying applications. The FORTRAN-based model is maintained by TVA, from whom copies or individual runs are available. 25 refs., 3 figs., 36 tabs.

  4. Hot coal-gas desulfurization with manganese-based sorbents

    SciTech Connect

    Berns, J.; Hepworth, M.T.; Slimane, R.B.; Gasper-Galvin, L.D.; Fisher, E.P.; Venkataraman, V.K.

    1996-08-01

    Manganese based hot-gas-desulfurization sorbents are under investigation for use in Integrated Gasification Combined Cycle advanced electric-power-generation systems. The objective of this project is to develop a regenerable Mn-based pellet formulation that can achieve low sulfur partial pressures, has a high capacity for sulfur and sufficient strength for potential use in fluidized beds, and can be regenerated for many cycles. Fifteen different formulations of manganese sesquioxide, each with either titania or alumina, were prepared and characterized at the University of Minnesota. Each formulation was indurated under conditions sufficient to achieve 1 lb/pellet/mm of diameter crush strength. Sulfidation screening was performed in a thermogravimetric analyzer at 500 to 900 C. A sorbent containing MnCO{sub 3} and TiO{sub 2}, which showed superior crush strength and reactivity, was selected for multi-cycle fixed-bed testing at the Morgantown Energy Technology Center. Four cycles of sulfidation showed that the sorbent had excellent efficiency and capacity for sulfur removal. Good regenerability was achieved with air-steam at 871 C.

  5. Producing ammonium sulfate from flue gas desulfurization by-products

    USGS Publications Warehouse

    Chou, I.-Ming; Bruinius, J.A.; Benig, V.; Chou, S.-F.J.; Carty, R.H.

    2005-01-01

    Emission control technologies using flue gas desulfurization (FGD) have been widely adopted by utilities burning high-sulfur fuels. However, these technologies require additional equipment, greater operating expenses, and increased costs for landfill disposal of the solid by-products produced. The financial burdens would be reduced if successful high-volume commercial applications of the FGD solid by-products were developed. In this study, the technical feasibility of producing ammonium sulfate from FGD residues by allowing it to react with ammonium carbonate in an aqueous solution was preliminarily assessed. Reaction temperatures of 60, 70, and 80??C and residence times of 4 and 6 hours were tested to determine the optimal conversion condition and final product evaluations. High yields (up to 83%) of ammonium sulfate with up to 99% purity were achieved under relatively mild conditions. The optimal conversion condition was observed at 60??C and a 4-hour residence time. The results of this study indicate the technical feasibility of producing ammonium sulfate fertilizer from an FGD by-product. Copyright ?? Taylor & Francis Inc.

  6. Flue gas desulfurization (FGD) chemistry and analytical methods handbook

    SciTech Connect

    Noblett, J.G.; Burke, J.M.

    1990-08-01

    The purpose of this handbook is to provide a comprehensive guide to sampling, analytical, and physical test methods essential to the operation, maintenance, and understanding of flue gas desulfurization (FGD) system chemistry. EPRI sponsored the first edition of this three-volume report in response to the needs of electric utility personnel responsible for establishing and operating commercial FGD analytical laboratories. The second, revised editions of Volumes 1 and 2 were prompted by the results of research into various non-standard aspects of FGD system chemistry. Volume 1 of the handbook explains FGD system chemistry in the detail necessary to understand how the processes operate and how process performance indicators can be used to optimize system operation. Volume 2 includes 63 physical-testing and chemical-analysis methods for reagents, slurries, and solids, and information on the applicability of individual methods to specific FGD systems. Volume 3 contains instructions for FGD solution chemistry computer program designated by EPRI as FGDLIQEQ. Executable on IBM-compatible personal computers, this program calculates the concentrations (activities) of chemical species (ions) in scrubber liquor and can calculate driving forces for important chemical reactions such as S0{sub 2} absorption and calcium sulfite and sulfate precipitation. This program and selected chemical analyses will help an FGD system operator optimize system performance, prevent many potential process problems, and define solutions to existing problems. 22 refs., 17 figs., 28 tabs.

  7. Economic assessment of advanced flue gas desulfurization processes. Final report

    SciTech Connect

    Bierman, G. R.; May, E. H.; Mirabelli, R. E.; Pow, C. N.; Scardino, C.; Wan, E. I.

    1981-09-01

    This report presents the results of a project sponsored by the Morgantown Energy Technology Center (METC). The purpose of the study was to perform an economic and market assessment of advanced flue gas desulfurization (FGD) processes for application to coal-fired electric utility plants. The time period considered in the study is 1981 through 1990, and costs are reported in 1980 dollars. The task was divided into the following four subtasks: (1) determine the factors affecting FGD cost evaluations; (2) select FGD processes to be cost-analyzed; (3) define the future electric utility FGD system market; and (4) perform cost analyses for the selected FGD processes. The study was initiated in September 1979, and separate reports were prepared for the first two subtasks. The results of the latter two subtasks appear only in this final reprot, since the end-date of those subtasks coincided with the end-date of the overall task. The Subtask 1 report, Criteria and Methods for Performing FGD Cost Evaluations, was completed in October 1980. A slightly modified and condensed version of that report appears as appendix B to this report. The Subtask 2 report, FGD Candidate Process Selection, was completed in January 1981, and the principal outputs of that subtask appear in Appendices C and D to this report.

  8. Microbial communities associated with wet flue gas desulfurization systems.

    PubMed

    Brown, Bryan P; Brown, Shannon R; Senko, John M

    2012-01-01

    Flue gas desulfurization (FGD) systems are employed to remove SO(x) gasses that are produced by the combustion of coal for electric power generation, and consequently limit acid rain associated with these activities. Wet FGDs represent a physicochemically extreme environment due to the high operating temperatures and total dissolved solids (TDS) of fluids in the interior of the FGD units. Despite the potential importance of microbial activities in the performance and operation of FGD systems, the microbial communities associated with them have not been evaluated. Microbial communities associated with distinct process points of FGD systems at several coal-fired electricity generation facilities were evaluated using culture-dependent and -independent approaches. Due to the high solute concentrations and temperatures in the FGD absorber units, culturable halothermophilic/tolerant bacteria were more abundant in samples collected from within the absorber units than in samples collected from the makeup waters that are used to replenish fluids inside the absorber units. Evaluation of bacterial 16S rRNA genes recovered from scale deposits on the walls of absorber units revealed that the microbial communities associated with these deposits are primarily composed of thermophilic bacterial lineages. These findings suggest that unique microbial communities develop in FGD systems in response to physicochemical characteristics of the different process points within the systems. The activities of the thermophilic microbial communities that develop within scale deposits could play a role in the corrosion of steel structures in FGD systems.

  9. Microbial communities associated with wet flue gas desulfurization systems

    PubMed Central

    Brown, Bryan P.; Brown, Shannon R.; Senko, John M.

    2012-01-01

    Flue gas desulfurization (FGD) systems are employed to remove SOx gasses that are produced by the combustion of coal for electric power generation, and consequently limit acid rain associated with these activities. Wet FGDs represent a physicochemically extreme environment due to the high operating temperatures and total dissolved solids (TDS) of fluids in the interior of the FGD units. Despite the potential importance of microbial activities in the performance and operation of FGD systems, the microbial communities associated with them have not been evaluated. Microbial communities associated with distinct process points of FGD systems at several coal-fired electricity generation facilities were evaluated using culture-dependent and -independent approaches. Due to the high solute concentrations and temperatures in the FGD absorber units, culturable halothermophilic/tolerant bacteria were more abundant in samples collected from within the absorber units than in samples collected from the makeup waters that are used to replenish fluids inside the absorber units. Evaluation of bacterial 16S rRNA genes recovered from scale deposits on the walls of absorber units revealed that the microbial communities associated with these deposits are primarily composed of thermophilic bacterial lineages. These findings suggest that unique microbial communities develop in FGD systems in response to physicochemical characteristics of the different process points within the systems. The activities of the thermophilic microbial communities that develop within scale deposits could play a role in the corrosion of steel structures in FGD systems. PMID:23226147

  10. Hot coal gas desulfurization with manganese-based sorbents

    SciTech Connect

    Hepworth, M.T.; Ben-Slimane, R.

    1994-12-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This annual topical report documents progress in pelletizing and testing via thermo-gravimetric analysis of individual pellet formulations of manganese ore/alumina combinations and also manganese carbonate/alumina with two binders, dextrin and bentonite.

  11. Hot coal gas desulfurization with manganese-based sorbents

    SciTech Connect

    Lynch, D.; Hepworth, M.T.

    1993-09-01

    The focus of work being performed on Hot Coal Gas Desulfurization is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies at the US Steel Fundamental Research Laboratories in Monroeville, PA, by E.T. Turkdogan indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}/O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese higher temperatures than zinc ferrite or zinc titanate. This presentation gives the thermodynamic background for consideration of manganese-based sorbents as an alternative to zinc ferrite. To date the work which has been in progress for nine months is limited at this stage to thermogravimetric testing of four formulations of manganese-alumina sorbents to determine the optimum conditions of pelletization and induration to produce reactive pellets.

  12. Hot coal gas desulfurization with manganese-based sorbents

    SciTech Connect

    Hepworth, M.T.

    1993-06-01

    The focus of work being performed on Hot Coal Gas Desulfurization is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies at the U.S. Steel Fundamental Research Laboratories in Monroeville, PA, by E.T. Turkdogan indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt% ore + 25 wt% Al{sub 2}O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion for the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese higher temperatures than zinc ferrite or zinc titanate. This presentation give the thermodynamic background for consideration of manganese-based sorbents as an alternative to zinc ferrite. To date the work which has been in progress for nine months is limited at this stage to thermogravimetric testing of four formulations of manganese-alumina sorbents to determine the optimum conditions of pelletization and induration to produce reactive pellets.

  13. Microbial communities associated with wet flue gas desulfurization systems.

    PubMed

    Brown, Bryan P; Brown, Shannon R; Senko, John M

    2012-01-01

    Flue gas desulfurization (FGD) systems are employed to remove SO(x) gasses that are produced by the combustion of coal for electric power generation, and consequently limit acid rain associated with these activities. Wet FGDs represent a physicochemically extreme environment due to the high operating temperatures and total dissolved solids (TDS) of fluids in the interior of the FGD units. Despite the potential importance of microbial activities in the performance and operation of FGD systems, the microbial communities associated with them have not been evaluated. Microbial communities associated with distinct process points of FGD systems at several coal-fired electricity generation facilities were evaluated using culture-dependent and -independent approaches. Due to the high solute concentrations and temperatures in the FGD absorber units, culturable halothermophilic/tolerant bacteria were more abundant in samples collected from within the absorber units than in samples collected from the makeup waters that are used to replenish fluids inside the absorber units. Evaluation of bacterial 16S rRNA genes recovered from scale deposits on the walls of absorber units revealed that the microbial communities associated with these deposits are primarily composed of thermophilic bacterial lineages. These findings suggest that unique microbial communities develop in FGD systems in response to physicochemical characteristics of the different process points within the systems. The activities of the thermophilic microbial communities that develop within scale deposits could play a role in the corrosion of steel structures in FGD systems. PMID:23226147

  14. Regeneration of sodium wastes from flue gas desulfurization processes

    SciTech Connect

    Haynes, H.W. Jr.; Ukidwe, A.A.

    1995-12-31

    The damaging effects that sulfur dioxide emissions are having on the environment are well documented and acknowledged by most scientists, policy makers, and the public at large. These emissions stem primarily from electric utilities and industrial plants with relatively little contribution from the transportation sector. In order to prevent additional environmental damage, clean air legislation has been passed by Congress culminating in the Clean Air Act Amendments of 1990. Ultimately, this legislation will cut sulfur dioxide emissions in half from 1980 levels, and substantially reduce nitrogen oxides emissions from electric utility plants. This legislation should therefore result in a cleaner environment than we have today. Title IV of the Clean Air Act sets as its primary goal the reduction of annual SO{sub 2} emissions by 10 million tons below 1980 levels. Phase I of the program, which begins this year, will affect 110 utility plants in mostly Midwestern and eastern states. Phase II, which begins in the year 2000, tightens the annual emissions allowances on these large, higher emitting plants and also sets controls on smaller units with capacities of greater than 25 megawatts and on all new utility plants. It is estimated that 2,200 plants nationwide will be affected by Phase II. In many cases, Phase I compliance can be met by coupling allowance trading with the blending of low sulfur western coals and regional coals. But there will be other cases in which stack gas cleanup will be the economically most attractive option. Phase II compliance will require virtually all utilities to install some form of flue gas desulfurization equipment. Retrofitting will therefore become of increasing importance as Phase II is implemented.

  15. Key factor in rice husk Ash/CaO sorbent for high flue gas desulfurization activity.

    PubMed

    Dahlan, Irvan; Lee, Keat Teong; Kamaruddin, Azlina Harun; Mohamed, Abdul Rahman

    2006-10-01

    Siliceous materials such as rice husk ash (RHA) have potential to be utilized as high performance sorbents for the flue gas desulfurization process in small-scale industrial boilers. This study presents findings on identifying the key factorfor high desulfurization activity in sorbents prepared from RHA. Initially, a systematic approach using central composite rotatable design was used to develop a mathematical model that correlates the sorbent preparation variables to the desulfurization activity of the sorbent. The sorbent preparation variables studied are hydration period, x1 (6-16 h), amount of RHA, x2 (5-15 g), amount of CaO, x3 (2-6 g), amount of water, x4 (90-110 mL), and hydration temperature, x5 (150-250 degrees C). The mathematical model developed was subjected to statistical tests and the model is adequate for predicting the SO2 desulfurization activity of the sorbent within the range of the sorbent preparation variables studied. Based on the model, the amount of RHA, amount of CaO, and hydration period used in the preparation step significantly influenced the desulfurization activity of the sorbent. The ratio of RHA and CaO used in the preparation mixture was also a significant factor that influenced the desulfurization activity of the sorbent. A RHA to CaO ratio of 2.5 leads to the formation of specific reactive species in the sorbent that are believed to be the key factor responsible for high desulfurization activity in the sorbent. Other physical properties of the sorbent such as pore size distribution and surface morphology were found to have insignificant influence on the desulfurization activity of the sorbent.

  16. Chemical and physical properties of dry flue gas desulfurization products.

    PubMed

    Kost, David A; Bigham, Jerry M; Stehouwer, Richard C; Beeghly, Joel H; Fowler, Randy; Traina, Samuel J; Wolfe, William E; Dick, Warren A

    2005-01-01

    Beneficial and environmentally safe recycling of flue gas desulfurization (FGD) products requires detailed knowledge of their chemical and physical properties. We analyzed 59 dry FGD samples collected from 13 locations representing four major FGD scrubbing technologies. The chemistry of all samples was dominated by Ca, S, Al, Fe, and Si and strong preferential partitioning into the acid insoluble residue (i.e., coal ash residue) was observed for Al, Ba, Be, Cr, Fe, Li, K, Pb, Si, and V. Sulfur, Ca, and Mg occurred primarily in water- or acid-soluble forms associated with the sorbents or scrubber reaction products. Deionized water leachates (American Society for Testing and Materials [ASTM] method) and dilute acetic acid leachates (toxicity characteristic leaching procedure [TCLP] method) had mean pH values of >11.2 and high mean concentrations of S primarily as SO(2-)4 and Ca. Concentrations of Ag, As, Ba, Cd, Cr, Hg, Pb, and Se (except for ASTM Se in two samples) were below drinking water standards in both ASTM and TCLP leachates. Total toxicity equivalents (TEQ) of dioxins, for two FGD products used for mine reclamation, were 0.48 and 0.53 ng kg(-1). This was similar to the background level of the mine spoil (0.57 ng kg(-1)). The FGD materials were mostly uniform in particle size. Specific surface area (m2 g(-1)) was related to particle size and varied from 1.3 for bed ash to 9.5 for spray dryer material. Many of the chemical and physical properties of these FGD samples were associated with the quality of the coal rather than the combustion and SO2 scrubbing processes used.

  17. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Quarterly technical progress report 4, July--September 1987

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1987-10-27

    AMAX Research & Development Center (AMAX R&D) has been investigating methods for improving the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hog coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. The reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point in a bench-scale fixed-bed reactor. The durability may be defined as the ability of the sorbent to maintain its reactivity and other important physical characteristics such as size, strength, and specific surface area during 10 cycles of sulfidation and regeneration. Two base case sorbents, spherical pellets and cylindrical extrudes used in related METC sponsored projects, are being used to provide a basis for the comparison of physical characteristics and chemical reactivity.

  18. Flue gas desulfurization: the state of the art.

    PubMed

    Srivastava, R K; Jozewicz, W

    2001-12-01

    Coal-fired electricity-generating plants may use SO2 scrubbers to meet the requirements of Phase II of the Acid Rain SO2 Reduction Program. Additionally, the use of scrubbers can result in reduction of Hg and other emissions from combustion sources. It is timely, therefore, to examine the current status of SO2 scrubbing technologies. This paper presents a comprehensive review of the state of the art in flue gas desulfurization (FGD) technologies for coal-fired boilers. Data on worldwide FGD applications reveal that wet FGD technologies, and specifically wet limestone FGD, have been predominantly selected over other FGD technologies. However, lime spray drying (LSD) is being used at the majority of the plants employing dry FGD technologies. Additional review of the U.S. FGD technology applications that began operation in 1991 through 1995 reveals that FGD processes of choice recently in the United States have been wet limestone FGD, magnesium-enhanced lime (MEL), and LSD. Further, of the wet limestone processes, limestone forced oxidation (LSFO) has been used most often in recent applications. The SO2 removal performance of scrubbers has been reviewed. Data reflect that most wet limestone and LSD installations appear to be capable of approximately 90% SO2 removal. Advanced, state-of-the-art wet scrubbers can provide SO2 removal in excess of 95%. Costs associated with state-of-the-art applications of LSFO, MEL, and LSD technologies have been analyzed with appropriate cost models. Analyses indicate that the capital cost of an LSD system is lower than those of same capacity LSFO and MEL systems, reflective of the relatively less complex hardware used in LSD. Analyses also reflect that, based on total annualized cost and SO2 removal requirements: (1) plants up to approximately 250 MWe in size and firing low- to medium-sulfur coals (i.e., coals with a sulfur content of 2% or lower) may use LSD; and (2) plants larger than 250 MWe and firing medium- to high-sulfur coals (i

  19. Flue gas desulfurization: the state of the art.

    PubMed

    Srivastava, R K; Jozewicz, W

    2001-12-01

    Coal-fired electricity-generating plants may use SO2 scrubbers to meet the requirements of Phase II of the Acid Rain SO2 Reduction Program. Additionally, the use of scrubbers can result in reduction of Hg and other emissions from combustion sources. It is timely, therefore, to examine the current status of SO2 scrubbing technologies. This paper presents a comprehensive review of the state of the art in flue gas desulfurization (FGD) technologies for coal-fired boilers. Data on worldwide FGD applications reveal that wet FGD technologies, and specifically wet limestone FGD, have been predominantly selected over other FGD technologies. However, lime spray drying (LSD) is being used at the majority of the plants employing dry FGD technologies. Additional review of the U.S. FGD technology applications that began operation in 1991 through 1995 reveals that FGD processes of choice recently in the United States have been wet limestone FGD, magnesium-enhanced lime (MEL), and LSD. Further, of the wet limestone processes, limestone forced oxidation (LSFO) has been used most often in recent applications. The SO2 removal performance of scrubbers has been reviewed. Data reflect that most wet limestone and LSD installations appear to be capable of approximately 90% SO2 removal. Advanced, state-of-the-art wet scrubbers can provide SO2 removal in excess of 95%. Costs associated with state-of-the-art applications of LSFO, MEL, and LSD technologies have been analyzed with appropriate cost models. Analyses indicate that the capital cost of an LSD system is lower than those of same capacity LSFO and MEL systems, reflective of the relatively less complex hardware used in LSD. Analyses also reflect that, based on total annualized cost and SO2 removal requirements: (1) plants up to approximately 250 MWe in size and firing low- to medium-sulfur coals (i.e., coals with a sulfur content of 2% or lower) may use LSD; and (2) plants larger than 250 MWe and firing medium- to high-sulfur coals (i

  20. Effects of fluidized gas desulfurization (FGD) gypsum on non-target freshwater and sediment dwelling organims

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Fluidized gas desulfurization gypsum is a popular agricultural soil amendment used to increase calcium and sulfur contents, and reduce aluminum toxicity. Due to its surface application in conservation tillage systems and high solubility, the soluble components of gypsum may be transferred with agri...

  1. Comparison of soil applied flue gas desulfurization (FGD) and agricultural gypsum on soil physical properties

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Gypsum can come from different sources. Agricultural gypsum is typically mined and used to supply calcium to crops. Flue gas desulfurization (FGD) gypsum is a by-product of coal power plants. Although their chemical formulas are the same, different trace elements and materials are present in them....

  2. Investigation Of A Mercury Speciation Technique For Flue Gas Desulfurization Materials

    EPA Science Inventory

    Most of the synthetic gypsum generated from wet flue gas desulfurization (FGD) scrubbers is currently being used for wallboard production. Because oxidized mercury is readily captured by the wet FGD scrubber, and coal-fired power plants equipped with wet scrubbers desire to bene...

  3. Localized corrosion of stainless steels and nickel alloys in flue gas desulfurization environments

    SciTech Connect

    Phull, B.S.; Lee, T.S.

    1986-08-01

    The results of a planned interval test of 90 days duration in a model flue gas desulfurization system are discussed. Tests were conducted in a high chloride, limestone slurry-based environment containing fluoride and flyash. Corrosion in absorber and outlet duct zones is outlined in terms of relative tendencies of localized corrosion propagation for six alloys.

  4. Decreasing phosphorus loss in tile-drained landscapes using flue gas desulfurization gypsum

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Elevated phosphorus (P) loading from agricultural non-point source pollution continues to impair inland waterbodies throughout the world. The application of flue gas desulfurization (FGD) gypsum to agricultural fields has been suggested to decrease P loading because of its high calcium content and P...

  5. Flue gas desulfurization gypsum: Its effectiveness as an alternative bedding material for broiler production

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Flue gas desulfurization gypsum (FGDG) may be a viable low-cost alternative bedding material for broiler production. In order to evaluate FGD gypsum’s viability, three consecutive trials were conducted to determine its influence on live performance (body weight, feed consumption, feed efficiency, an...

  6. COMPARISON OF WEST GERMAN AND U.S. FLUE GAS DESULFURIZATION AND SELECTIVE CATALYTIC REDUCTION COSTS

    EPA Science Inventory

    The report documents a comparison of the actual cost retrofitting flue gas desulfurization (FGD) and selective catalytic reduction (SCR) on Federal Republic of German (FRG) boilers to cost estimating procedures used in the U.S. to estimate the retrofit of these controls on U.S. b...

  7. Pore structure and reactivity changes in hot coal gas desulfurization sorbents

    SciTech Connect

    Sotirchos, S.V.

    1989-01-01

    A research program is proposed for the investigation of the dependence of the sorptive capacity of metal/metal oxide desulfurization sorbents on their pore size distribution and their intraparticle diffusivity. Integrated reaction/adsorption systems, chromatographic and gravimetric, will be used for successive reactivity, adsorption, and well as diffusivity, measurements. Single particle models that have been developed by our research group for gas-solid reactions with solid product will be used as basis for experimental data analysis and development of a general mathematical model for fixed-bed desulfurization and sorbent regeneration.

  8. Characteristics and reactivity of rapidly hydrated sorbent for semidry flue gas desulfurization.

    PubMed

    Zhang, Jie; You, Changfu; Zhao, Suwei; Chen, Changhe; Qi, Haiying

    2008-03-01

    Semidry flue gas desulfurization with a rapidly hydrated sorbent was studied in a pilot-scale circulating fluidized bed (CFB) experimental facility. The desulfurization efficiency was measured for various operating parameters, including the sorbent recirculation rate and the water spray method. The experimental results show that the desulfurization efficiencies of the rapidly hydrated sorbent were 1.5-3.0 times higher than a commonly used industrial sorbent for calcium to sulfur molar ratios from 1.2 to 3.0, mainly due to the higher specific surface area and pore volume. The Ca(OH)2 content in the cyclone separator ash was about 2.9% for the rapidly hydrated sorbent and was about 0.1% for the commonly used industrial sorbent, due to the different adhesion between the fine Ca(OH)2 particles and the fly ash particles, and the low cyclone separation efficiency for the fine Ca(OH)2 particles that fell off the sorbent particles. Therefore the actual recirculation rates of the active sorbent with Ca(OH)2 particles were higher for the rapidly hydrated sorbent, which also contributed to the higher desulfurization efficiency. The high fly ash content in the rapidly hydrated sorbent resulted in good operating stability. The desulfurization efficiency with upstream water spray was 10-15% higher than that with downstream water spray.

  9. Adhesive carrier particles for rapidly hydrated sorbent for moderate-temperature dry flue gas desulfurization.

    PubMed

    Li, Yuan; You, Changfu; Song, Chenxing

    2010-06-15

    A rapidly hydrated sorbent for moderate-temperature dry flue gas desulfurization was prepared by rapidly hydrating adhesive carrier particles and lime. The circulation ash from a circulating fluidized bed boiler and chain boiler ash, both of which have rough surfaces with large specific surface areas and specific pore volumes, can improve the adhesion, abrasion resistance, and desulfurization characteristics of rapidly hydrated sorbent when used as the adhesive carrier particles. The adhesion ability of sorbent made from circulation ash is 67.4% higher than that of the existing rapidly hydrated sorbent made from fly ash, the abrasion ratio is 76.2% lower, and desulfurization ability is 14.1% higher. For sorbent made from chain boiler ash, the adhesion ability is increased by 74.7%, the desulfurization ability is increased by 30.3%, and abrasion ratio is decreased by 52.4%. The abrasion ratios of the sorbent made from circulation ash having various average diameters were all about 9%, and their desulfurization abilities were similar (approximately 150 mg/g). PMID:20481549

  10. Hot gas desulfurization with oxides of zinc, iron, and vanadium

    SciTech Connect

    Akyurtlu, J.F.; Akyurtlu, A.

    1992-08-01

    The objective of this study is to develop an improved sorbent which can reduce H{sub 2}S levels up to 1 ppmv or less, which can stabilize zinc, and produce economically recoverable amounts of elemental sulfur during regeneration. For this purpose, the desulfurization performance of sorbents prepared by the addition of various amounts of V{sub 2}O{sub 5} to the zinc ferrite sorbent is investigated.

  11. LIFAC Sorbent Injection Desulfurization Demonstration Project. Quarterly report number 14, January--March, 1994

    SciTech Connect

    Not Available

    1994-11-01

    The host site for the $22 million, three-phase project is Richmond Power and Light`s Whitewater Valley Unit No. 2 in Richmond, Indiana. The LIFAC technology uses upper-furnace limestone injection with patented humidification of the flue gas to remove 75--85% of the sulfur dioxide (SO{sub 2}) in the flue gas. During this report period (January--March 1994), long-term testing was initiated. The variable frequency drive was placed back in service, but failed again after only a few days of operation. The Unit No. 2 induced draft (ID) fan motor operates at maximum amperage during peak (65 MW) boiler load. LIFAC increases system pressure drop approximately 4.5 inches of water, causing additional loading on the fan motor. A variable frequency drive (VFD) was installed as a major component of the LIFAC system. The VFD interfaces with the ID fan motor by varying motor current as the pressure drop and flue gas volume change, making the fan more efficient and decreasing the stress on the motor. The VFD has failed several times causing boiler Unit No. 2 to trip. Since the VFD has become unreliable, the LIFAC team decided to perform a test on the ID fan motor with the bypass damper fully closed and the VFD disengaged. The objective of long-term testing is to evaluate the performance and operability of the LIFAC process over a long, continuous operation period. There were a total of two test periods during this quarter. Results are presented.

  12. Enzymatic desulfurization of coal. Fourth quarterly report, March 16--June 15, 1989

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.; Marquis, J.K.

    1989-06-16

    Our current efforts to develop clean coal technology emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes as well as commercially available enzymes. Our work is focused on the treatment of ``model`` organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  13. Enzymatic desulfurization of coal. First quarterly report, May 5--September 30, 1988

    SciTech Connect

    Marquis, J.K.; Kitchell, J.P.

    1988-10-07

    Our current efforts to develop clean coal technology, emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes or commercially available enzymes. Our work is focused on the treatment of ``model`` organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  14. Enzymatic desulfurization of coal. Second quarterly report, October 1--December 15, 1988

    SciTech Connect

    Marquis, J.K.; Kitchell, J.P.

    1988-12-15

    Our current efforts to develop clean coal technology emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes or commercially available enzymes. Our work is focused on the treatment of ``model`` organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  15. Desulfurization of coal: enhanced selectivity using phase transfer catalysts. Quarterly report, March 1 - May 31, 1996

    SciTech Connect

    Palmer, S.R.; Hippo, E.J.

    1996-12-31

    Due to environmental problems related to the combustion of high sulfur Illinois coal, there continues to be interest in the development in viable pre-combustion desulfurization processes. Recent studies by the authors have obtained very good sulfur removals but the reagents that are used are too expensive. Use of cheaper reagents leads to a loss of desired coal properties. This study investigated the application phase transfer catalysts to the selective oxidation of sulfur in coal using air and oxygen as oxidants. The phase transfer catalyst is expected to function as a selectivity moderator by permitting the use of milder reaction conditions that otherwise necessary. This would enhance the sulfur selectivity and help retain the heating value of the coal. The use of certain coal combustion wastes for desulfurization, and the application of cerium (IV) catalyzed air oxidation for selective sulfur oxidation are also being studied. If successful, this project could lead to the rapid development of a commercially viable desulfurization process. This would significantly improve the marketability of Illinois coal.

  16. Natural gas imports and exports. Second quarter report

    SciTech Connect

    1997-12-31

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports. This report is for the second quarter of 1997 (April through June).

  17. Hot coal gas desulfurization with manganese-based sorbents. Annual report, September 1992--September 1993

    SciTech Connect

    Hepworth, M.T.

    1993-12-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies at the US Steel Fundamental Research Laboratories in Monroeville, PA, by E. T. Turkdogan indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This Annual Topical Report documents progress in pelletizing and testing via thermo-gravimetric analysis of individual pellet formulations of manganese ore/ alumina combinations and also manganese carbonate/alumina with two binders, dextrin and bentonite. It includes the prior Quarterly Technical Reports which indicate that the manganese carbonate material, being of higher purity than the manganese ore, has a higher degree of sulfur capacity and more rapid absorption kinetics. A 2-inch fixed-bed reactor has been fabricated and is now ready for subjecting pellets to cyclic loading and regeneration.

  18. Desulfurization of coal with hydroperoxides of vegetable oils. [Quarterly progress report], December 1, 1994--February 28, 1995

    SciTech Connect

    Smith, G.V.; Gaston, R.D.; Song, Ruozhi; Cheng, Jianjun; Shi, Feng; Gholson, K.L.; Ho, K.K.

    1995-12-31

    This project proposes a new method for removing organic sulfur from Illinois coals using readily available farm products. It proposes to use air and vegetable oils to disrupt the coal matrix, oxidize sulfur forms, increase volatiles, and desulfurize coal. This will be accomplished by impregnating coals with polyunsaturated oils, converting the oils to their hydroperoxides, and heating. Since these oils are relatively inexpensive and easily applied, this project could lead to a cost effective method for removing organic sulfur from coals. Moreover, the oils are environmentally safe; they will produce no noxious products and will improve burning qualities of the solid products. Preliminary experiments showed that IBC 104 coal catalyzes the formation of hydroperoxides in safflower oil and that more sulfur is extracted from the treated than untreated coal. During the first quarter the requirement of an added photosensitizer was eliminated, the catalytic effect of coal was confirmed, and the existence of a complex set of reactions was revealed. During this second quarter working with IBC-108 coal (2.3% organic S. 0.4% pyrite S), the effects of different ratios of oil:coal, different extraction solvents, and different temperatures were examined. A new pretreatment which combines alkali with linseed oil was discovered. Best organic sulfur removal is approximately 26% using alkali pretreatment combined with linseed oil at 1OO{degree}C. BTU loses can be kept to a minimum of 3% with proper use of solvents.

  19. Process for drying calcium chloride generated in high chloride flue gas desulfurization systems

    SciTech Connect

    Gleason, R.J.; Sui, C.T.

    1982-03-30

    Some flue gas desulfurization processes applied to fuels containing high chloride concentrations are utilizing, or plan to utilize, by-product gypsum from the process stream. The utilization of such a process results in a calcium chloride buildup in the flue gas desulfurization system from fuels or water resource containing significant chlorides which interferes with the absorption and utilization of the lime or limestone reagent. In this invention, a method is used to convert the calcium chloride to a dry material by utilizing flue gas at elevated temperatures, normally found before an air preheater on steam generators used to produce power or any other conventional large size steam boilers. The monohydrate is produced at temperatures above 3500 F. By applying this drying process with a power plant system, energy consumed for this drying operation is very efficient.

  20. Numerical simulation and field test study of desulfurization wastewater evaporation treatment through flue gas.

    PubMed

    Deng, Jia-Jia; Pan, Liang-Ming; Chen, De-Qi; Dong, Yu-Quan; Wang, Cheng-Mu; Liu, Hang; Kang, Mei-Qiang

    2014-01-01

    Aimed at cost saving and pollution reduction, a novel desulfurization wastewater evaporation treatment system (DWETS) for handling wet flue gas desulfurization (WFGD) wastewater of a coal-fired power plant was studied. The system's advantages include simple process, and less investment and space. The feasibility of this system has been proven and the appropriate position and number of nozzles, the spray droplet size and flue gas temperature limitation have been obtained by computational fluid dynamics (CFD) simulation. The simulation results show that a longer duct, smaller diameter and higher flue gas temperature could help to increase the evaporation rate. The optimal DWETS design of Shangdu plant is 100 μm droplet sprayed by two nozzles located at the long duct when the flue gas temperature is 130 °C. Field tests were carried out based on the simulation results. The effects of running DWETS on the downstream devices have been studied. The results show that DWETS has a positive impact on ash removal efficiency and does not have any negative impact on the electrostatic precipitator (ESP), flue gas heat exchanger and WFGD. The pH values of the slurry of WFGD slightly increase when the DWETS is running. The simulation and field test of the DWETS show that it is a feasible future technology for desulfurization wastewater treatment.

  1. Numerical simulation and field test study of desulfurization wastewater evaporation treatment through flue gas.

    PubMed

    Deng, Jia-Jia; Pan, Liang-Ming; Chen, De-Qi; Dong, Yu-Quan; Wang, Cheng-Mu; Liu, Hang; Kang, Mei-Qiang

    2014-01-01

    Aimed at cost saving and pollution reduction, a novel desulfurization wastewater evaporation treatment system (DWETS) for handling wet flue gas desulfurization (WFGD) wastewater of a coal-fired power plant was studied. The system's advantages include simple process, and less investment and space. The feasibility of this system has been proven and the appropriate position and number of nozzles, the spray droplet size and flue gas temperature limitation have been obtained by computational fluid dynamics (CFD) simulation. The simulation results show that a longer duct, smaller diameter and higher flue gas temperature could help to increase the evaporation rate. The optimal DWETS design of Shangdu plant is 100 μm droplet sprayed by two nozzles located at the long duct when the flue gas temperature is 130 °C. Field tests were carried out based on the simulation results. The effects of running DWETS on the downstream devices have been studied. The results show that DWETS has a positive impact on ash removal efficiency and does not have any negative impact on the electrostatic precipitator (ESP), flue gas heat exchanger and WFGD. The pH values of the slurry of WFGD slightly increase when the DWETS is running. The simulation and field test of the DWETS show that it is a feasible future technology for desulfurization wastewater treatment. PMID:25325555

  2. Natural gas imports and exports: First quarter report 1995

    SciTech Connect

    1995-07-01

    The Office of Fuels Programs prepares quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports with the OFP. This quarter`s focus is market penetration of gas imports into New England. Attachments show the following: % takes to maximum firm contract levels and weighted average per unit price for the long-term importers, volumes and prices of gas purchased by long-term importers and exporters, volumes and prices for gas imported on short-term or spot market basis, and gas exported short-term to Canada and Mexico.

  3. Recovery and recycling of limestone in LEC flue gas desulfurization

    SciTech Connect

    Gardner, N.C.; Adler, R.J.; Lin, Y.C.; Unger, M.E.; Lux, K.W. )

    1992-03-01

    Prudich et al. have proposed an attractive technology called Limestone Emission Control (LEC) for removing sulfur dioxide from flue gases. Beds of 1/8 inch wet limestone particles absorb the sulfur dioxide from the gases. Sulfates and sulfites deposit on the surfaces of the particles, limiting their utilization to about 20%. The unreacted portion of the limestone can be recovered by mechanical grinding and recycling, enabling high overall sorbent utilization. Favorable economic costs derive from small equipment, simplicity, and low sorbent cost. Our research concentrates on selecting and testing on a laboratory scale suitable candidate dry and wet grinding methods for recovering limestone in LEC flue from desulfurization. A wet grinding method based on the impeller fluidizer, a new type of slurry processor, receives special attention. The impeller fluidizer is a dosed cylindrical vessel with an impeller at one end. It combines the operations of wet grinding, washing, and transporting the spent and recovered limestone as an aqueous slurry.

  4. A New Dry Flue Gas Desulfurization Process-Underfeed Circulating Spouted Bed

    NASA Astrophysics Data System (ADS)

    Tao, M.; Jin, B. S.; Yang, Y. P.

    Applying an underfeed system, the underfeed circulating spouted bed was designed as a desulfurization reactor. The main objective of the technology is to improve the mixing effect and distribution uniformity of solid particles, and therefore to advance the desulfurization efficiency and calcium utility. In this article, a series of experimental studies were conducted to investigate the fluidization behavior of the solid-gas two-phase flow in the riser. The results show that the technology can distinctly improve the distribution of gas velocity and particle flux on sections compared with the facefeed style. Analysis of pressure fluctuation signals indicates that the operation parameters have significant influence on the flow field in the reaction bed. The existence of injecting flow near the underfeed nozzle has an evident effect on strengthening the particle mixing.

  5. Enzymatic desulfurization of coal. Fifth quarterly report, June 16--September 15, 1989

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.; Marquis, J.K.

    1989-11-07

    Our experimental approach focuses on the use of enzymes which catalyze the addition of oxygen to organic compounds. In tailoring the application of these enzymes to coal processing, we are particularly interested in ensuring that oxidation occurs at sulfur and not at carbon-carbon bonds. Previous studies with DBT have shown that the reaction most frequently observed in microbial oxidative pathways is one in which DBT is oxidized at ring carbons. These reactions, as we have said, are accompanied by a considerable decrease in the energy content of the compound. In addition, microbial pathways have been identified in which the sulfur atom is sequentially oxidized to sulfoxide, to sulfone, to sulfonate, and finally to sulfuric acid. In this case, the fuel value of the desulfurized compounds is largely retained. We are evaluating the potential of commercially available enzymes to selectively catalyze oxidation at sulfur.

  6. Enzymatic desulfurization of coal. Seventh quarterly report, December 16, 1989--March 15, 1990

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.

    1990-03-23

    Our experimental approach focuses on the use of enzymes which catalyze the addition of oxygen to organic compounds. In tailoring the application of these enzymes to coal processing, we are particularly interested in ensuring that oxidation occurs at sulfur and not at carbon-carbon bonds. Previous studies with DBT have shown that the reaction most frequently observed in microbial oxidative pathways is one in which DBT is oxidized at ring carbons. These reactions, as we have said, are accompanied by a considerable decrease in the energy content of the compound. In addition, microbial pathways have been identified in which the sulfur atom is sequentially oxidized to sulfoxide, to sulfone, to sulfonate, and finally to sulfuric acid. In this case, the fuel value of the desulfurized compounds is largely retained. We are evaluating the potential of commercially available enzymes to perform this function.

  7. Pore structure and reactivity changes in hot coal gas desulfurization sorbents

    SciTech Connect

    Sotirchos, S.V.

    1991-05-01

    The primary objective of the project was the investigation of the pore structure and reactivity changes occurring in metal/metal oxide sorbents used for desulfurization of hot coal gas during sulfidation and regeneration, with particular emphasis placed on the effects of these changes on the sorptive capacity and efficiency of the sorbents. Commercially available zinc oxide sorbents were used as model solids in our experimental investigation of the sulfidation and regeneration processes.

  8. Characteristics and reactivity of rapidly hydrated sorbent for semidry flue gas desulfurization

    SciTech Connect

    Jie Zhang; Changfu You; Suwei Zhao; Changhe Chen; Haiying Qi

    2008-03-01

    The semidry flue gas desulfurization (FGD) process has many advantages over the wet FGD process for moving sulfur dioxide emissions from pulverized coal-fired power plants. Semidry FGD with a rapidly hydrated sorbent was studied in a pilot-scale circulating fluidized bed (CFB) experimental facility. The sorbent was made from lumps of lime and coal fly ash. The desulfurization efficiency was measured for various operating parameters, including the sorbent recirculation rate and the water spray method. The experimental results show that the desulfurization efficiencies of the rapidly hydrated sorbent were 1.5-3.0 times higher than a commonly used industrial sorbent for calcium to sulfur molar ratios from 1.2 to 3.0, mainly due to the higher specific surface area and pore volume. The Ca(OH){sub 2} content in the cyclone separator ash was about 2.9% for the rapidly hydrated sorbent and was about 0.1% for the commonly used industrial sorbent, due to the different adhesion between the fine Ca(OH){sub 2} particles and the fly ash particles, and the low cyclone separation efficiency for the fine Ca(OH){sub 2} particles that fell off the sorbent particles. Therefore the actual recirculation rates of the active sorbent with Ca(OH){sub 2} particles were higher for the rapidly hydrated sorbent, which also contributed to the higher desulfurization efficiency. The high fly ash content in the rapidly hydrated sorbent resulted in good operating stability. The desulfurization efficiency with upstream water spray was 10-15% higher than that with downstream water spray. 20 refs., 7 figs., 1 tab.

  9. Method and apparatus for enhancing the desulfurization of hot coal gas in a fluid-bed coal gasifier

    DOEpatents

    Grindley, T.

    1988-04-05

    A process and apparatus for providing additional desulfurization of the hot gas produced in a fluid-bed coal gasifier, within the gasifier is described. A fluid-bed of iron oxide is located inside the gasifier above the gasification bed in a fluid-bed coal gasifier in which in-bed desulfurization by lime/limestone takes place. The product gases leave the gasification bed typically at 1600 to 1800 F and are partially quenched with water to 1000 to 1200 F before entering the iron oxide bed. The iron oxide bed provides additional desulfurization beyond that provided by the lime /limestone. 1 fig.

  10. Effects of magnetic fields on improving mass transfer in flue gas desulfurization using a fluidized bed

    NASA Astrophysics Data System (ADS)

    Zhang, Qi; Gui, Keting; Wang, Xiaobo

    2016-02-01

    The effects of magnetic fields on improving the mass transfer in flue gas desulfurization using a fluidized bed are investigated in the paper. In this research, the magnetically fluidized bed (MFB) is used as the reactor in which ferromagnetic particles are fluidized with simulated flue gas under the influence of an external magnetic field. Lime slurry is continuously sprayed into the reactor. As a consequence, the desulfurization reaction and the slurry drying process take place simultaneously in the MFB. In this paper, the effects of ferromagnetic particles and external magnetic fields on the desulphurization efficiency are studied and compared with that of quartz particles as the fluidized particles. Experimental results show that the ferromagnetic particles not only act as a platform for lime slurry to precipitate on like quartz particles, but also take part in the desulfurization reaction. The results also show that the specific surface area of ferromagnetic particles after reaction is enlarged as the magnetic intensity increases, and the external magnetic field promotes the oxidation of S(IV), improving the mass transfer between sulphur and its sorbent. Hence, the efficiency of desulphurization under the effects of external magnetic fields is higher than that in general fluidized beds.

  11. Highly stable and regenerable Mn-based/SBA-15 sorbents for desulfurization of hot coal gas.

    PubMed

    Zhang, F M; Liu, B S; Zhang, Y; Guo, Y H; Wan, Z Y; Subhan, Fazle

    2012-09-30

    A series of mesoporous xCuyMn/SBA-15 sorbents with different Cu/Mn atomic ratios were prepared by wet impregnation method and their desulfurization performance in hot coal gas was investigated in a fixed-bed quartz reactor in the range of 700-850°C. The successive nine desulfurization-regeneration cycles at 800°C revealed that 1Cu9Mn/SBA-15 presented high performance with durable regeneration ability due to the high dispersion of Mn(2)O(3) particles incorporated with a certain amount of copper oxides. The breakthrough sulfur capacity of 1Cu9Mn/SBA-15 observed 800°C is 13.8 g S/100g sorbents, which is remarkably higher than these of 40 wt%LaFeO(3)/SBA-15 (4.8 g S/100g sorbents) and 50 wt%LaFe(2)O(x)/MCM-41 (5.58 g S/100g sorbents) used only at 500-550°C. This suggested that the loading of Mn(2)O(3) active species with high thermal stability to SBA-15 support significantly increased sulfur capacity at relatively higher sulfidation temperature. The fresh and used xCuyMn/SBA-15 sorbents were characterized by means of BET, XRD, XPS, XAES, TG/DSC and HRTEM techniques, confirmed that the structure of the sorbents remained intact before and after hot coal gas desulfurization.

  12. Highly stable and regenerable Mn-based/SBA-15 sorbents for desulfurization of hot coal gas.

    PubMed

    Zhang, F M; Liu, B S; Zhang, Y; Guo, Y H; Wan, Z Y; Subhan, Fazle

    2012-09-30

    A series of mesoporous xCuyMn/SBA-15 sorbents with different Cu/Mn atomic ratios were prepared by wet impregnation method and their desulfurization performance in hot coal gas was investigated in a fixed-bed quartz reactor in the range of 700-850°C. The successive nine desulfurization-regeneration cycles at 800°C revealed that 1Cu9Mn/SBA-15 presented high performance with durable regeneration ability due to the high dispersion of Mn(2)O(3) particles incorporated with a certain amount of copper oxides. The breakthrough sulfur capacity of 1Cu9Mn/SBA-15 observed 800°C is 13.8 g S/100g sorbents, which is remarkably higher than these of 40 wt%LaFeO(3)/SBA-15 (4.8 g S/100g sorbents) and 50 wt%LaFe(2)O(x)/MCM-41 (5.58 g S/100g sorbents) used only at 500-550°C. This suggested that the loading of Mn(2)O(3) active species with high thermal stability to SBA-15 support significantly increased sulfur capacity at relatively higher sulfidation temperature. The fresh and used xCuyMn/SBA-15 sorbents were characterized by means of BET, XRD, XPS, XAES, TG/DSC and HRTEM techniques, confirmed that the structure of the sorbents remained intact before and after hot coal gas desulfurization. PMID:22835768

  13. Reclamation of abandoned surface coal mined land using flue gas desulfurization products

    SciTech Connect

    Chen, L.; Kost, D.; Dick, W.A.

    2009-07-01

    Details are given of a field-scale research project where the Fleming site, in Ohio, of highly degraded and acid-forming abandoned surface coal-mined land, was reclaimed using a dry flue gas desulfurization product from an atmospheric fluidized bed combustion burner at a General Motors plant Pontiac, MI, which burned eastern Ohio coal and used dolomitic limestone for desulfurization. Plots were seeded with a mixture of grasses, wheat and clover, in 1994 and soil and water samples were analysed in 1995 and in 2009. It was found that FGD-treated plots promoted good regenerative growth, similar to that in plots using more concentrated re-soil material. The FGD treatment also greatly improved overall water quality. 3 figs., 4 tabs.

  14. Status of METC investigations of coal gas desulfurization at high temperature. [Zinc ferrite

    SciTech Connect

    Steinfeld, G.

    1984-03-01

    This report documents the continuing effort at the US Department of Energy/Morgantown Energy Technology Center (METC) to develop a hot-gas desulfurization process for coal-derived gas, primarily for application to molten carbonate fuel cells. Metal oxide sorbents were tested on lab-scale test equipment, and it was determined that scale-up of the process was warranted. A larger, skid-mounted test unit was therefore designed, constructed, and installed on a sidestream of the DOE/METC fixed-bed gasifier. A first series of tests was conducted during Gasifier Run 101. These tests served to shake down the test unit, and provide data on the performance of the test unit operating on coal-derived gas. Overall, the process operated well on fixed-bed, air-blown gasifier gas. Sulfur levels in exit dry gas were reduced to less than 10 ppM. Regeneration appears to restore the sulfur-removing capacity of the sorbent. Sorbent integrity was maintained during the test period, which incorporated three sulfidations. It is recommended that treatment of the regeneration offgas be investigated, and that testing and development of a system to reduce the sulfur in this gas to elemental sulfur be initiated. In addition, it is suggested that a multiple reactor system be planned for continuous operation, to allow for long-term tests of downstream users of desulfurized gas. 7 references, 18 figures, 9 tables.

  15. Preparation of sodium humate/{alpha}-aluminum oxide adsorbents for flue gas desulfurization

    SciTech Connect

    Sun, Z.G.; Gao, H.Y.; Hu, G.X.; Li, Y.H.

    2009-06-15

    A new composite adsorbent of sodium humate (HNa)=alpha-aluminium oxide ({alpha}-Al{sub 2}O{sub 3}) for flue gas desulfurization (FGD) was prepared using the impregnation method. Both the adsorbent of {alpha}-Al{sub 2}O{sub 3} and HNa={alpha}-Al{sub 2}O{sub 3} were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), energy dispersive X-ray spectrometer (EDS), and scanning electron microscope (SEM). Desulfurization activity of the adsorbent impregnated with ammonia (NH{sub 4}OH) was investigated in a fixed-bed quartz reactor. Experimental results indicate that HNa, which coats the {alpha}-Al{sub 2}O{sub 3} fibers impregnated with HNa solution, improved the property of {alpha}-Al{sub 2}O{sub 3} support for FGD. On the other hand, the HNa-coating on the adsorbent of HNa/{alpha}-Al{sub 2}O{sub 3} impregnated with NH{sub 4}OH played an important role in enhancing the desulfurization property of the {alpha}-Al{sub 2}O{sub 3}. Due to the strong adsorption capability of HNa, more NH{sub 4}OH was adsorbed in the adsorbent of HNa/{alpha}-Al{sub 2}O{sub 3} the longer a high sulfur dioxide (SO{sub 2}) conversation rate was maintained. In addition, because the desulfurization product was a compound fertilizer consisting of ammonium sulfate ((NH{sub 4}){sub 2}SO{sub 4}), ammonium humate (HNH{sub 4}), and HNa, the recycling use of {alpha}-Al{sub 2}O{sub 3} was also easily achieved. Thus, this study can provide a new cost-effective way to remove SO{sub 2} from flue gas.

  16. Natural gas imports and exports, first quarter report 2000

    SciTech Connect

    2000-06-01

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports showing natural gas import and export activity. Companies are required to file quarterly reports. Attachments show the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the 5 most recent reporting quarters, volumes and prices of gas purchased by long-term importers and exporters during the past 12 months, volume and price data for gas imported on a short-term or spot market basis, and the gas exported on a short-term or spot market basis to Canada and Mexico.

  17. Natural gas imports and exports, third quarter report 2000

    SciTech Connect

    2000-12-01

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports showing natural gas import and export activity. Companies are required to file quarterly reports. Attachments show the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the 5 most recent quarters, volumes and prices of gas purchased by long-term importers and exporters during the past 12 months, volume and price data for gas imported on a short-term or spot market basis, and the gas exported on a short-term or spot market basis to Canada and Mexico.

  18. Natural gas imports and exports, fourth quarter report 1999

    SciTech Connect

    2000-03-01

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports showing natural gas import and export activity. Companies are required to file quarterly reports. Attachments show the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent quarters, volumes and prices of gas purchased by long-term importers and exporters during the past 12 months, volume and price data for gas imported on a short-term or spot market basis, and the gas exported on a short-term or spot market basis to Canada and Mexico.

  19. Sodium-limestone double alkali flue gas desulfurization process with improved limestone utilization

    SciTech Connect

    Biolchini, R.J.; Boward, W.L. Jr.; Wang, K.H.

    1987-08-18

    This patent describes a sodium-limestone double alkali process for the continuous desulfurization of flue gas, having the steps of absorbing sulfur dioxide from an SO/sub 2/-containing gas stream in an absorber with an aqueous solution of sodium sulfite and sodium bisulfite, diverting at least a portion of the absorber effluent solution for regeneration with limestone, introducing limestone into the diverted absorber effluent solution to convert bisulfite to sulfite, separating by-product solids from the limestone-treated solution, and returning regenerated solution to the absorber, the improvement for increasing the utilization of the limestone used during the regeneration operation.

  20. Hot gas desulfurization with sorbents containing oxides of zinc, iron, vanadium and copper

    SciTech Connect

    Akyurtlu, A.; Akyurtlu, J.F.

    1992-01-01

    The main objective of this research is to evaluate the desulfurization performance of novel sorbents consisting of different combinations of zinc, iron, vanadium and copper oxides; and to develop a sorbent which can reduce H{sub 2}S levels to less than 1 ppmv, which can stabilize zinc, making operations above 650{degrees}C possible, and which can produce economically recoverable amounts of elemental sulfur during regeneration. This objective will be accomplished by evaluating the sorbent performance using fixed-bed and TGA experiments supported by sorbent characterization at various reaction extents. In the seventh quarter, the screening of the promoted sorbents in the packed bed reactor was continued. The results of this work were presented at the 1992 University Coal Research Contractors, Review Conference at Pittsburgh, PA.

  1. An investigation into Cu-Mn based sorbent for hot gas desulfurization

    SciTech Connect

    Wan Chen; Sha Xingzhong; Shen Wenqin; Xiong Lihong

    1998-12-31

    In the integrated gasification combined cycle for generation of electricity from coal, the efficient removal of sulfur is essential for improvement in thermal efficiency and process simplification. A family of copper manganese oxide sorbents has been studied. They show better strength and higher sulfur capacity than zinc based sorbents. The integrated gasification combined cycle (IGCC) is one of the most attractive technologies for advanced electricity generation. The coal gas cleanup process is necessary not only for the protection of gas turbine hardware, but also in compliance with the environmental requirements. In order to improve the efficiency of the overall cycle and simplify the process, the coal gas is purified at high temperature. For removal of hydrogen sulfide, the focus of much current work on hot coal gas desulfurization is primarily on the usage of zinc ferrite and zinc titanate sorbents. Zinc titanate is a promising sorbent and displays better strength than zinc ferrite, but its sulfur capacity is low. Therefore novel sorbents are still being searched for which can show improved properties. A family of copper manganese oxide sorbents has been studied and then their desulfurization properties are introduced here.

  2. Process for the manufacture of an attrition resistant sorbent used for gas desulfurization

    DOEpatents

    Venkataramani, Venkat S.; Ayala, Raul E.

    2003-09-16

    This process produces a sorbent for use in desulfurization of coal gas. A zinc titanate compound and a metal oxide are mixed by milling the compounds in an aqueous medium, the resulting mixture is dried and then calcined, crushed, sleved and formed into pellets for use in a moving-bed reactor. Metal oxides suitable for use as an additive in this process include: magnesium oxide, magnesium oxide plus molybdenum oxide, calcium oxide, yttrium oxide, hafnium oxide, zirconium oxide, cupric oxide, and tin oxide. The resulting sorbent has a percentage of the original zinc or titanium ions substituted for the oxide metal of the chosen additive.

  3. BUILDING MATERIALS MADE FROM FLUE GAS DESULFURIZATION BY-PRODUCTS

    SciTech Connect

    Michael W. Grutzeck; Maria DiCola; Paul Brenner

    2006-03-30

    Flue gas desulphurization (FGD) materials are produced in abundant quantities by coal burning utilities. Due to environmental restrains, flue gases must be ''cleaned'' prior to release to the atmosphere. They are two general methods to ''scrub'' flue gas: wet and dry. The choice of scrubbing material is often defined by the type of coal being burned, i.e. its composition. Scrubbing is traditionally carried out using a slurry of calcium containing material (slaked lime or calcium carbonate) that is made to contact exiting flue gas as either a spay injected into the gas or in a bubble tower. The calcium combined with the SO{sub 2} in the gas to form insoluble precipitates. Some plants have been using dry injection of these same materials or their own Class C fly ash to scrub. In either case the end product contains primarily hannebachite (CaSO{sub 3} {center_dot} 1/2H{sub 2}O) with smaller amounts of gypsum (CaSO{sub 4} {center_dot} 2H{sub 2}O). These materials have little commercial use. Experiments were carried out that were meant to explore the feasibility of using blends of hannebachite and fly ash mixed with concentrated sodium hydroxide to make masonry products. The results suggest that some of these mixtures could be used in place of conventional Portland cement based products such as retaining wall bricks and pavers.

  4. Apparatus for hot-gas desulfurization of fuel gases

    DOEpatents

    Bissett, Larry A.

    1992-01-01

    An apparatus for removing sulfur values from a hot fuel gas stream in a fdized bed contactor containing particulate sorbent material by employing a riser tube regeneration arrangement. Sulfur-laden sorbent is continuously removed from the fluidized bed through a stand pipe to the riser tube and is rapidly regenerated in the riser tube during transport of the sorbent therethrough by employing an oxygen-containing sorbent regenerating gas stream. The riser tube extends from a location below the fluidized bed to an elevation above the fluidized bed where a gas-solid separating mechanism is utilized to separate the regenerated particulate sorbent from the regeneration gases and reaction gases so that the regenerated sorbent can be returned to the fluidized bed for reuse.

  5. Durable zinc oxide-containing sorbents for coal gas desulfurization

    SciTech Connect

    Siriwardane, R.V.

    1994-12-31

    Durable zinc-oxide containing sorbent pellets for removing hydrogen sulfide from a gas stream at an elevated temperature are made up to contain titania as a diluent, high-surface-area silica gel as a matrix material, and a binder. These materials are mixed, moistened, and formed into pellets, which are then dried and calcined. The resulting pellets undergo repeated cycles of sulfidation and regeneration without loss of reactivity and without mechanical degradation. Regeneration of the pellets is carried out by contacting the bed with an oxidizing gas mixture.

  6. Durable zinc oxide-containing sorbents for coal gas desulfurization

    DOEpatents

    Siriwardane, Ranjani V.

    1996-01-01

    Durable zinc-oxide containing sorbent pellets for removing hydrogen sulfide from a gas stream at an elevated temperature are made up to contain titania as a diluent, high-surface-area silica gel, and a binder. These materials are mixed, moistened, and formed into pellets, which are then dried and calcined. The resulting pellets undergo repeated cycles of sulfidation and regeneration without loss of reactivity and without mechanical degradation. Regeneration of the pellets is carried out by contacting the bed with an oxidizing gas mixture.

  7. Advanced fuel gas desulfurization (AFGD) demonstration project. Technical progress report No. 19, July 1, 1994--September 30, 1994

    SciTech Connect

    1995-12-01

    The {open_quotes}Advanced Flue Gas Desulfurization (AFGD) Demonstration Project{close_quotes} is a $150.5 million cooperative effort between the U.S. Department of Energy and Pure Air, a general partnership of Air Products and Chemicals, Inc. and Mitsubishi Heavy Industries America, Inc. The AFGD process is one of several alternatives to conventional flue gas desulfurization (FGD) being demonstrated under the Department of Energy`s Clean Coal Technology Demonstration Program. The AFGD demonstration project is located at the Northern Indiana Public Service Company`s Bailly Generating Station, about 12 miles northeast of Gary, Indiana.

  8. Natural gas imports and exports. Second quarter report, 1998

    SciTech Connect

    1998-11-01

    The Office of Natural Gas and Petroleum Import and Export Activities prepared quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports. This report is for the second quarter of 1998 (April through June). Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent reporting quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past 12 months. Attachment C shows volume and price information pertaining to gas imported on a short-term or spot market basis. Attachment D shows the gas exported on a short-term or spot market basis to Canada and Mexico.

  9. Natural gas imports and exports. First quarter report, 1998

    SciTech Connect

    1998-08-01

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports. This report is for the first quarter of 1998 (January through March). Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent reporting quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past 12 months. Attachment C shows volume and price information pertaining to gas imported on a short-term or spot market basis. Attachment D shows the gas exported on a short-term or spot market basis to Canada and Mexico.

  10. Natural gas imports and exports: Third quarter report, 1998

    SciTech Connect

    1998-12-31

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports. This report is for the third quarter of 1998 (July--September). Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent calendar quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past 12 months. Attachment C shows volume and price information pertaining to gas imported on a short-term or spot market basis. Attachment D shows the gas exported on a short-term or spot market basis to Canada and Mexico.

  11. Natural gas imports and exports. Fourth quarter report, 1998

    SciTech Connect

    1998-12-31

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports. This report is for the fourth quarter of 1998 (October through December). Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent reporting quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past 12 months. Attachment C shows volume and price information pertaining to gas imported on a short-term or spot market basis. Attachment D shows the gas exported on a short-term or spot market basis to Canada and Mexico.

  12. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes

    SciTech Connect

    Not Available

    1990-08-22

    While developing dry sorbent duct injection flue gas desulfurization processes may offer significant improvement in capital cost and process simplicity compared to wet scrubbing systems, the economics of this technology can be improved significantly by an improvement in sorbent utilization. While a general understanding of the mechanism by which the sorbents operate is known, a much more detailed knowledge of reaction rate-controlling phenomena, the role of inherent reactivity, and mass transfer effects and their interaction in needed. Objectives of this project are threefold: 1. Mass transfer investigation--determine the controlling physical and chemical processes that limit sorbent utilization. In particular, determine whether mass transfer is a controlling factor in in-duct flue gas desulfurization and establish the relative contributions of gas- and liquid-phase mass transfer and inherent sorbent reactivity. 2. Field test support--evaluate various sorbents, operating conditions and process schemes to support large-scale field testings at Meredosia and Beverly. 3. Mass transfer enhancement--examine various techniques that will enable sorbent utilization rates of at least 75 percent to be achieved. Sorbents investigated were Ca(OH){sub 2}, Mississippi hydrate and Mississippi slaked lime. Epsom Salt was investigated as an additive. Agglomeration of Ca(OH){sub 2} solids was also investigated. 3 refs., 92 figs., 23 tabs.

  13. Flue gas desulfurization gypsum agricultural network alabama (bermudagrass)

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Synthetic gypsum is being produced in large quantities each year as a byproduct of SO2 removal from flue gas stream at coal-fired utility plants. This synthetic gypsum which is believed to be comparable or better than mined gypsum may enhance crop production. However, there is a paucity of informati...

  14. Pilot-plant technical assessment of wet flue gas desulfurization using limestone

    SciTech Connect

    Ortiz, F.J.G.; Vidal, F.; Ollero, P.; Salvador, L.; Cortes, V.; Gimenez, A.

    2006-02-15

    An experimental study was performed on a countercurrent pilot-scale packed scrubber for wet flue gas desulfurization (FGD). The flow rate of the treated flue gas was around 300 Nm{sup 3}/h, so the pilot-plant capacity is one of the largest with respect to other published studies on a pilot-plant wet FGD. The tests were carried out at an SO{sub 2} inlet concentration of 2000 ppm by changing the recycle slurry pH to around 4.8 and the L/G ratio to between 7.5 and 15. Three types of limestone were tested, obtaining desulfurization efficiencies from 59 to 99%. We show the importance of choosing an appropriate limestone in order to get a better performance from the FGD plant. Thus, it is important to know the reactivity (on a laboratory scale) and the sorbent utilization (on a pilot-plant scale) in order to identify if a limestone is reactive enough and to compare it with another type. In addition, by using the transfer-unit concept, a function has been obtained for the desulfurization efficiency, using the L/G ratio and the recycle slurry pH as independent variables. The Ca/S molar ratio is related to these and to the SO{sub 2} removal efficiency. This function, together with a simplified function of the operation variable cost, allows us to determine the pair (L/G ratio and pH) to achieve the desired SO{sub 2} removal with the minimum operation cost. Finally, the variable operation costs between packed towers and spray scrubbers have been compared, using as a basis the pilot packed tower and the industrial spray column at the Compostilla Power Station's FGD plant (in Leon, Spain).

  15. BENCH-SCALE DEMONSTRATION OF HOT-GAS DESULFURIZATION TECHNOLOGY

    SciTech Connect

    1998-05-01

    The Direct Sulfur Recovery Process (DSRP) is a one- or two-stage catalytic reduction process for efficiently converting to elemental sulfur up to 98 percent or more of the sulfur dioxide (SO{sub 2}) contained in the regeneration offgas streams produced in advanced integrated gasification combined cycle (IGCC) power systems. The DSRP reacts the regeneration offgas with a small slipstream of coal gas to effect the desired reduction. In this project the DSRP was demonstrated with actual coal gas (as opposed to the simulated laboratory mixtures used in previous studies) in a 75-mm, 1-L size fixed-bed reactor. Integrated with this testing, a US Department of Energy/Research Triangle Institute (DOE/RTI) patented zinc titanate-based fluidizable sorbent formulation was tested in a 75-mm (3-in.) diameter fluidized-bed reactor, and the regeneration offgas from that test was treated with the bench-unit DSRP. The testing was conducted at the DOE Federal Energy Technology Center (FETC)-Morgantown in conjunction with test campaigns of the pilot-scale gasifier there. The test apparatus was housed in a mobile laboratory built in a specially equipped office trailer that facilitated moving the equipment from RTI in North Carolina to the West Virginia test site. A long duration test of the DSRP using actual coal gas and simulated regeneration offgas showed no degradation in efficiency of conversion to elemental sulfur after 160 h of catalyst exposure. An additional exposure (200 h) of that same catalyst charge at the General Electric pilot gasifier showed only a small decline in performance. That problem is believed to have been caused by tar and soot deposits on the catalyst, which were caused by the high tar content of the atypical fixed-bed gasifier gas. A six-fold larger, single-stage skid-mounted DSRP apparatus was fabricated for additional, larger-scale slipstream testing.

  16. Durable zinc ferrite sorbent pellets for hot coal gas desulfurization

    DOEpatents

    Jha, Mahesh C.; Blandon, Antonio E.; Hepworth, Malcolm T.

    1988-01-01

    Durable, porous sulfur sorbents useful in removing hydrogen sulfide from hot coal gas are prepared by water pelletizing a mixture of fine zinc oxide and fine iron oxide with inorganic and organic binders and small amounts of activators such as sodium carbonate and molybdenite; the pellets are dried and then indurated at a high temperature, e.g., 1800.degree. C., for a time sufficient to produce crush-resistant pellets.

  17. Flue gas desulfurization/denitrification using metal-chelate additives

    DOEpatents

    Harkness, John B. L.; Doctor, Richard D.; Wingender, Ronald J.

    1986-01-01

    A method of simultaneously removing SO.sub.2 and NO from oxygen-containing flue gases resulting from the combustion of carbonaceous material by contacting the flue gas with an aqueous scrubber solution containing an aqueous sulfur dioxide sorbent and an active metal chelating agent which promotes a reaction between dissolved SO.sub.2 and dissolved NO to form hydroxylamine N-sulfonates. The hydroxylamine sulfonates are then separated from the scrubber solution which is recycled.

  18. Flue gas desulfurization/denitrification using metal-chelate additives

    DOEpatents

    Harkness, J.B.L.; Doctor, R.D.; Wingender, R.J.

    1985-08-05

    A method of simultaneously removing SO/sub 2/ and NO from oxygen-containing flue gases resulting from the combustion of carbonaceous material by contacting the flue gas with an aqueous scrubber solution containing an aqueous sulfur dioxide sorbent and an active metal chelating agent which promotes a reaction between dissolved SO/sub 2/ and dissolved NO to form hydroxylamine N-sulfonates. The hydroxylamine sulfonates are then separated from the scrubber solution which is recycled. 3 figs.

  19. Hot particulate removal and desulfurization results from the METC integrated gasification and hot gas cleanup facility

    SciTech Connect

    Rockey, J.M.

    1995-06-01

    The Morgantown Energy Technology Center (METC) is conducting experimental testing using a 10-inch diameter fluid-bed gasifier (FBG) and modular hot gas cleanup rig (MGCR) to develop advanced methods for removing contaminants in hot coal gasifier gas streams for commercial development of integrated gasification combined-cycle (IGCC) power systems. The program focus is on hot gas particulate removal and desulfurization technologies that match the temperatures and pressures of the gasifier, cleanup system, and power generator. The purpose of this poster is to present the program objectives and results of the work conducted in cooperation with industrial users and vendors to meet the vision for IGCC of reducing the capital cost per kilowatt to $1050 and increasing the plant efficiency to 52% by the year 2010.

  20. Natural gas: Imports and exports third quarter report 1993

    SciTech Connect

    Not Available

    1993-12-31

    The Office of Fuels Programs prepares quarterly reports summarizing the data provided by companies with authorizations to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports with the OFP. This report is for the third quarter of 1993 (July--September). Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent reporting quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past twelve months (October 1992--September 1993). Attachment C shows volume and price information pertaining to gas imported on a short-term or spot market basis. Attachment D shows the gas exported on a short-term or spot market basis to Canada and Mexico.

  1. Hot coal gas desulfurization with manganese-based sorbents. Final report, September 1992--December 1994

    SciTech Connect

    Hepworth, M.T.; Slimane, R.B.

    1994-11-01

    The focus of much current work being performed by the Morgantown Energy Technology Center (METC) of the Department of Energy on hot coal-derived fuel gas desulfurization is in the use of zinc-based sorbents. METC has shown interest in formulating and testing manganese-based pellets as alternative effective sulfur sorbents in the 700 to 1200{degree}C temperature range. To substantiate the potential superiority of Mn-based pellets, a systematic approach toward the evaluation of the desulfurizing power of single-metal sorbents is developed based on thermodynamic considerations. This novel procedure considered several metal-based sorbents and singled out manganese oxide as a prime candidate sorbent capable of being utilized under a wide temperature range, irrespective of the reducing power (determined by CO{sub 2}/CO ratio) of the fuel gas. Then, the thermodynamic feasibility of using Mn-based pellets for the removal of H{sub 2}S from hot-coal derived fuel gases, and the subsequent oxidative regeneration of loaded (sulfided) pellets was established. It was concluded that MnO is the stable form of manganese for virtually all commercially available coal-derived fuel gases. In addition, the objective of reducing the H{sub 2}S concentration below 150 ppMv to satisfy the integrated gasification combined cycle system requirement was shown to be thermodynamically feasible. A novel process is developed for the manufacture of Mn-based spherical pellets which have the desired physical and chemical characteristics required.

  2. Land application uses for dry flue gas desulfurization by-products: Phase 3

    SciTech Connect

    Dick, W.; Bigham, J.; Forster, R.; Hitzhusen, F.; Lal, R.; Stehouwer, R.; Traina, S.; Wolfe, W.; Haefner, R.; Rowe, G.

    1999-01-31

    New flue gas desulfurization (FGD) scrubbing technologies create a dry, solid by-product material consisting of excess sorbent, reaction product that contains sulfate and sulfite, and coal fly ash. Generally, dry FGD by-products are treated as solid wastes and disposed in landfills. However, landfill sites are becoming scarce and tipping fees are constantly increasing. Provided the environmental impacts are socially and scientifically acceptable, beneficial uses via recycling can provide economic benefits to both the producer and the end user of the FGD. A study titled ''Land Application Uses for Dry Flue Gas Desulfurization By-Products'' was initiated in December, 1990 to develop and demonstrate large volume, beneficial uses of FGD by-products. Phase 1 and Phase 2 reports have been published by the Electric Power Research Institute (EPRI), Palo Alto, CA. Phase 3 objectives were to demonstrate, using field studies, the beneficial uses of FGD by-products (1) as an amendment material on agricultural lands and on abandoned surface coal mine land, (2) as an engineering material for soil stabilization and raid repair, and (3) to assess the environmental and economic impacts of such beneficial uses. Application of dry FGD by-product to three soils in place of agricultural limestone increased alfalfa (Medicago sativa L.) and corn (Zea may L.) yields. No detrimental effects on soil and plant quality were observed.

  3. Potential Agricultural Uses of Flue Gas Desulfurization Gypsum in the Northern Great Plains

    SciTech Connect

    DeSutter, T.M.; Cihacek, L.J.

    2009-07-15

    Flue gas desulfurization gypsum (FGDG) is a byproduct from the combustion of coal for electrical energy production. Currently, FGDG is being produced by 15 electrical generating stations in Alabama, Florida, Indiana, Iowa, Kentucky, Ohio, North Carolina, South Carolina, Tennessee, Texas, and Wisconsin. Much of this byproduct is used in the manufacturing of wallboard. The National Network for Use of FGDG in Agriculture was initiated to explore alternative uses of this byproduct. In the northern Great Plains (North Dakota, South Dakota, and Montana), FGDG has the potential to be used as a Ca or S fertilizer, as an acid soil ameliorant, and for reclaiming or mitigating sodium-affected soils. Greater than 1.4 million Mg of FGDG could initially be used in these states for these purposes. Flue gas desulfurization gypsum can be an agriculturally important resource for helping to increase the usefulness of problem soils and to increase crop and rangeland production. Conducting beneficial use audits would increase the public awareness of this product and help identify to coal combustion electrical generating stations the agriculturally beneficial outlets for this byproduct.

  4. Macroscopic to microscopic studies of flue gas desulfurization byproducts for acid mine drainage mitigation

    SciTech Connect

    Robbins, E.I.; Kalyoncu, R.S.; Finkelman, R.B.; Matos, G.R.; Barsotti, A.F.; Haefner, R.J.; Rowe, G.L. Jr.; Savela, C.E.; Eddy, J.I.

    1996-12-31

    The use of flue gas desulfurization (FGD) systems to reduce SO{sub 2} emissions has resulted in the generation of large quantities of byproducts. These and other byproducts are being stockpiled at the very time that alkaline materials having high neutralization potential are needed to mitigate acid mine drainage (AMD). FGD byproducts are highly alkaline materials composed primarily of unreacted sorbents (lime or limestone and sulfates and sulfites of Ca). The American Coal Ash Association estimated that approximately 20 million tons of FGD material were generated by electric power utilities equipped with wet lime-limestone PGD systems in 1993. Less than 5% of this material has been put to beneficial use for agricultural soil amendments and for the production of wallboard and cement. Four USGS projects are examining FGD byproduct use to address these concerns. These projects involve (1) calculating the volume of flue gas desulfurization (FGD) byproduct generation and their geographic locations in relation to AMD, (2) determining byproduct chemistry and mineralogy, (3) evaluating hydrology and geochemistry of atmospheric fluidized bed combustion byproduct as soil amendment in Ohio, and (4) analyzing microbial degradation of gypsum in anoxic limestone drains in West Virginia.

  5. Hot coal gas desulfurization with manganese-based sorbents

    SciTech Connect

    Hepworth, M.T.; Ben-Slimane, R.

    1994-10-01

    In this paper, the physical and chemical behavior of several sorbent formulations fabricated from a manganese-containing compound, alundum (Al{sub 2}O{sub 3}), and a binder are addressed. The thermodynamic feasibility of hydrogen sulfide (H{sub 2}S)-removal from hot-simulated coal-gases using these sorbents and their subsequent regeneration with air are established. A formulation, FORM4-A, which consists of MnCO{sub 3}, alundum, and bentonite exhibits the best combination of capacity and reactivity; whereas, FORM1-A, which consists of Mn-ore, alundum, and dextrin exhibits the best combination of strength and reactivity. One important finding is that the capacity of the pellets for sulfur pickup from a H{sub 2}/H{sub 2}S mixture (at 950{degrees}C) and the kinetics of reduction, sulfidation and regeneration (at 1000{degrees}C) improve with recycling without compromising the strength. The leading formulation, FORM4-A, was subjected to 20 consecutive cycles of sulfidation and regeneration at 900{degrees}C in a 2-inch fixed bed reactor. The sulfidation gas was a simulated Tampella U-gas with an increased hydrogen sulfide content of 3% by volume to accelerate the rate of breakthrough, arbitrarily taken as 500 ppmv. Consistent with thermo-gravimetric analysis (TGA) on individual pellets, the fixed bed tests show small improvement in capacity and kinetics with the sulfur-loading capacity being about 22% by weight of the original pellet, which corresponds to approximately 90% bed utilization.

  6. Hot Coal Gas Desulfurization With Manganese-Based Sorbents

    SciTech Connect

    Berns, J.J.; Hepworth, M.T.

    1996-12-31

    The objective of this project is to develop a pellet formulation which is capable of achieving low sulfur partial pressures and a high capacity for sulfur, loaded from a hot fuel gas and which is readily regenerable. Furthermore the pellet must be strong for potential use in a fluidized and regenerable over many cycles of loading and regeneration. Regeneration should be in air or oxygen-depleted air to produce a high-concentration sulfur dioxide. Fixed-bed tests were conducted with several formulations of manganese sesquioxide and titania, and alumina. They were subject to a simplified fuel gas of the oxygen-blown Shell type spiked with a 30,000 ppmv concentration of H{sub 2}S. Pellet crush strengths for 4 and 2 mm diameter pellets was typically 12 lbs per pellet and 4 lbs per pellet, respectively. For the most favorable of the formulations tested and under the criteria of break-through at less than 100 ppmv H{sub 2}S and loading temperatures of 5000 {degrees}C and an empty-bed space velocity of 4, 000 per hour, breakthrough occurred an effective loading of sulfur of 27 to 29% over 5 loading and regeneration cycles. At 90% of this saturation condition, the observed level of H{sub 2}S was below 10 ppmv. For regeneration, a temperature of 9000 {degrees}C is required to dissociate the sulfide into sulfur dioxide using air at atmospheric pressure. The mean sulfur dioxide concentration which is achieved during regeneration is 8% with empty-bed space velocities of 700/hr. TGA tests on individual pellets indicate that bentonite is not desirable as a bonding material and that Mn/Ti ratios higher than 7:1 produce relatively non-porous pellets. Whereas the reactivity is rapid below 12% conversion, the kinetics of conversion decreased significantly above this level. This observation may be the result of plugging of the pellet pores with sulfided product creating inaccessible pore volumes or alternately an increase in diffusional resistance by formation of MnS.

  7. Durable zinc ferrite sorbent pellets for hot coal gas desulfurization

    SciTech Connect

    Jha, M.C.; Blandon, A.E.; Hepworth, M.T.

    1988-03-22

    A durable, pelletized and indurated sorbent for removing hydrogen sulfide from hot coal gas is described which consists essentially of zinc ferrite, has a surface area of about 0.5 to about 5 m./sup 2/gram, and is prepared by mixing fine iron oxide and fine zinc oxide, each having a particle size of less than about 1 micron in substantially equi-molar amounts with an inorganic binder in an amount greater than zero and up to about 15%, by weight, and an organic binder in an amount greater than zero and up to about 5%, by weight, up to about 5%, by weight, of manganese oxide, up to about 0.2%, by weight, of an alkali metal carbonate and up to about 0.2%, by weight, of molybdenite. The inorganic binder is capable of a strong bridging action between zinc ferrite particles during induration and the organic binder is capable of burning away during induration to form a porous structure, pelletizing the resulting mixture with water, drying the resulting pellets and indurating the dried pellets and a temperature of about 1600/sup 0/F to about 2000/sup 0/F to form strong, porous sorbent pellets having a crush strength of about 5 to about 20 lbs. Dead Weight Load.

  8. Advanced Flue Gas Desulfurization (AFGD) Demonstration Project, A DOE Assessment

    SciTech Connect

    National Energy Technology Laboratory

    2001-08-31

    The AFGD process as demonstrated by Pure Air at the Bailly Station offers a reliable and cost-effective means of achieving a high degree of SO{sub 2} emissions reduction when burning high-sulfur coals. Many innovative features have been successfully incorporated in this process, and it is ready for widespread commercial use. The system uses a single-loop cocurrent scrubbing process with in-situ oxidation to produce wallboard-grade gypsum instead of wet sludge. A novel wastewater evaporation system minimizes effluents. The advanced scrubbing process uses a common absorber to serve multiple boilers, thereby saving on capital through economies of scale. Major results of the project are: (1) SO{sub 2} removal of over 94 percent was achieved over the three-year demonstration period, with a system availability exceeding 99.5 percent; (2) a large, single absorber handled the combined flue gas of boilers generating 528 MWe of power, and no spares were required; (3) direct injection of pulverized limestone into the absorber was successful; (4) Wastewater evaporation eliminated the need for liquid waste disposal; and (5) the gypsum by-product was used directly for wallboard manufacture, eliminating the need to dispose of waste sludge.

  9. Recovery and recycling of limestone in LEC flue gas desulfurization

    SciTech Connect

    Gardner, N.C.; Boo, J.Y.; Culver, L. )

    1992-09-01

    Prudich et. al. have proposed an attractive technology called Limestone Emission Control (LEC) for removing sulfur dioxide from flue gases. Beds of 1/8 inch wet limestone particles absorb the sulfur dioxide from the gases on contact. Sulfite and sulfate salts deposit on the surface of the particles; however, the gas never reaches the interior, limiting the limestone utilization to approximately 20% or less. The unreacted portion of the limestone can be recovered by mechanical grinding and recycling, enabling high overall sorbent utilization. Favorable economics are derived from small equipment, simplicity, and low sorbent costs. This project is a wet method for grinding and recovering the spent limestone from the LEC process, utilizing an impeller fluidizer, a new type of slurry processor. It consists of a cylindrical vessel with an impeller at one end. The impeller, driven at high rpm, concentrates the gravel size limestone in a rotating torus at the top of the cylinder, where the coating is abraded off by particle-particle impaction. The impeller generates sufficient pressure head to serve as a slurry pump. It combines the operation of wet grinding, washing, and transporting the spent and recovered limestone as an aqueous slurry. The fluidizer may be advantageous over dry grinding in the aspects of sharpness of separation, transport convenience, equipment erosion, and sorption bed cementation.

  10. Use of animal waste and flue gas desulfurized gypsum to improve forage production on reclaimed mine soil in Mississippi

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Reclaimed mine soils amended with flue gas desulfurized (FGD) gypsum may tolerate higher levels of animal manure, and would therefore be more productive in the long-term. Studies were conducted in respread soil during the first year of land reclamation at Red Hills Mine, a surface lignite mine in no...

  11. Mercury emission and plant uptake of trace elements during early stage of soil amendment using flue gas desulfurization materials.

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A pilot-scale field study was carried out to investigate the distribution of Hg and other selected elements in the three potential mitigation pathways, i.e., emission to ambient air, uptake by surface vegetation (i.e., grass), and rainfall infiltration, after flue gas desulfurization (FGD) material ...

  12. Pore structure and reactivity changes in hot coal gas desulfurization sorbents. Technical progress report, October--December 1988

    SciTech Connect

    Sotirchos, S.V.

    1989-01-01

    A research program is proposed for the investigation of the dependence of the sorptive capacity of metal/metal oxide desulfurization sorbents on their pore size distribution and their intraparticle diffusivity. Integrated reaction/adsorption systems, chromatographic and gravimetric, will be used for successive reactivity, adsorption, and well as diffusivity, measurements. Single particle models that have been developed by our research group for gas-solid reactions with solid product will be used as basis for experimental data analysis and development of a general mathematical model for fixed-bed desulfurization and sorbent regeneration.

  13. Model predictive control of a wet limestone flue gas desulfurization pilot plant

    SciTech Connect

    Perales, A.L.V.; Ollero, P.; Ortiz, F.J.G.; Gomez-Barea, A.

    2009-06-15

    A model predictive control (MPC) strategy based on a dynamic matrix (DMC) is designed and applied to a wet limestone flue gas desulfurization (WLFGD) pilot plant to evaluate what enhancement in control performance can be achieved with respect to a conventional decentralized feedback control strategy. The results reveal that MPC can significantly improve both reference tracking and disturbance rejection. For disturbance rejection, the main control objective in WLFGD plants, selection of tuning parameters and sample time, is of paramount importance due to the fast effect of the main disturbance (inlet SO{sub 2} load to the absorber) on the most important controlled variable (outlet flue gas SO{sub 2} concentration). The proposed MPC strategy can be easily applied to full-scale WLFGD plants.

  14. Experimental investigation and modeling of a wet flue gas desulfurization pilot plant

    SciTech Connect

    Kiil, S.; Michelsen, M.L.; Dam-Johansen, K.

    1998-07-01

    A detailed model for a wet flue gas desulfurization (FGD) pilot plant, based on the packed tower concept, has been developed. All important rate-determining steps, absorption of SO{sub 2}, oxidation of HSO{sub 3}{sup {minus}}, dissolution of limestone, and crystallization of gypsum were included. Population balance equations, governing the description of particle size distributions of limestone in the plant, were derived. Model predictions were compared to experimental data such as gas-phase concentration profiles of SO{sub 2}, slurry pH profiles, solids content of the slurry, liquid-phase concentrations, and residual limestone in the gypsum. Simulations were found to match experimental data for the two limestone types investigated. A parameter study of the model was conducted with the purpose of validating assumptions and extracting information on wet FGD systems. The modeling tools developed may be applicable to other wet FGD plants.

  15. High-Temperature Desulfurization of Heavy Fuel-Derived Reformate Gas Streams for SOFC Applications

    NASA Technical Reports Server (NTRS)

    Flytzani-Stephanopoulos, Maria; Surgenor, Angela D.

    2007-01-01

    Desulfurization of the hot reformate gas produced by catalytic partial oxidation or autothermal reforming of heavy fuels, such as JP-8 and jet fuels, is required prior to using the gas in a solid oxide fuel cell (SOFC). Development of suitable sorbent materials involves the identification of sorbents with favorable sulfidation equilibria, good kinetics, and high structural stability and regenerability at the SOFC operating temperatures (650 to 800 C). Over the last two decades, a major barrier to the development of regenerable desulfurization sorbents has been the gradual loss of sorbent performance in cyclic sulfidation and regeneration at such high temperatures. Mixed oxide compositions based on ceria were examined in this work as regenerable sorbents in simulated reformate gas mixtures and temperatures greater than 650 C. Regeneration was carried out with dilute oxygen streams. We have shown that under oxidative regeneration conditions, high regeneration space velocities (greater than 80,000 h(sup -1)) can be used to suppress sulfate formation and shorten the total time required for sorbent regeneration. A major finding of this work is that the surface of ceria and lanthanan sorbents can be sulfided and regenerated completely, independent of the underlying bulk sorbent. This is due to reversible adsorption of H2S on the surface of these sorbents even at temperatures as high as 800 C. La-rich cerium oxide formulations are excellent for application to regenerative H2S removal from reformate gas streams at 650 to 800 C. These results create new opportunities for compact sorber/regenerator reactor designs to meet the requirements of solid oxide fuel cell systems at any scale.

  16. Use Of limestone resources in flue-gas desulfurization power plants in the Ohio River Valley

    USGS Publications Warehouse

    Foose, M.P.; Barsotti, A.F.

    1999-01-01

    In 1994, more than 41 of the approximately 160 coal-fired, electrical- power plants within the six-state Ohio River Valley region used flue-gas desulfurization (FGD) units to desulfurize their emissions, an approximately 100% increase over the number of plants using FGD units in 1989. This increase represents a trend that may continue with greater efforts to meet Federal Clean Air Act standards. Abundant limestone resources exist in the Ohio River Valley and are accessed by approximately 975 quarries. However, only 35 of these are believed to have supplied limestone for FGD electrical generating facilities. The locations of these limestone suppliers do not show a simple spatial correlation with FGD facilities, and the closest quarries are not being used in most cases. Thus, reduction in transportation costs may be possible in some cases. Most waste generated by FGD electrical-generating plants is not recycled. However, many FGD sites are relatively close to gypsum wallboard producers that may be able to process some of their waste.

  17. Optimizing the specific surface area of fly ash-based sorbents for flue gas desulfurization.

    PubMed

    Lee, K T; Bhatia, S; Mohamed, A R; Chu, K H

    2006-01-01

    High performance sorbents for flue gas desulfurization can be synthesized by hydration of coal fly ash, calcium sulfate, and calcium oxide. In general, higher desulfurization activity correlates with higher sorbent surface area. Consequently, a major aim in sorbent synthesis is to maximize the sorbent surface area by optimizing the hydration conditions. This work presents an integrated modeling and optimization approach to sorbent synthesis based on statistical experimental design and two artificial intelligence techniques: neural network and genetic algorithm. In the first step of the approach, the main and interactive effects of three hydration variables on sorbent surface area were evaluated using a full factorial design. The hydration variables of interest to this study were hydration time, amount of coal fly ash, and amount of calcium sulfate and the levels investigated were 4-32 h, 5-15 g, and 0-12 g, respectively. In the second step, a neural network was used to model the relationship between the three hydration variables and the sorbent surface area. A genetic algorithm was used in the last step to optimize the input space of the resulting neural network model. According to this integrated modeling and optimization approach, an optimum sorbent surface area of 62.2m(2)g(-1) could be obtained by mixing 13.1g of coal fly ash and 5.5 g of calcium sulfate in a hydration process containing 100ml of water and 5 g of calcium oxide for a fixed hydration time of 10 h.

  18. Hg2+ reduction and re-emission from simulated wet flue gas desulfurization liquors.

    PubMed

    Wo, Jingjing; Zhang, Meng; Cheng, Xiaoya; Zhong, Xiaohang; Xu, Jiang; Xu, Xinhua

    2009-12-30

    In this study, considering that Hg(2+) in wet flue gas desulfurization (FGD) systems can easily be reduced and then released into atmosphere, causing secondary pollution, the researches about Hg(2+) reduction and Hg(0) re-emission mechanism were carried out. The effects of several experimental parameters on the reduction were studied, including initial pH, temperature, and concentrations of Cl(-) and S(IV). Our experimental results indicated that Cl(-) had a restraining effect on the Hg(2+) reduction and Hg(0) re-emission, after 24h reaction, only 20.5% of Hg(2+) was reduced with 100mM Cl(-) in simulated desulfurization solution. Cl(-) can slow Hg(2+) reduction and Hg(0) re-emissions dramatically through changing reaction mechanism, with formation of new intermediate: ClHgSO(3)(-), which can decompose to Hg(0), but much more slowly than Hg(SO(3))(2)(2-) or HgSO(3). Simulating the conditions of the practical application (initial pH 5, T=50 degrees C, S(IV)=5 mM, Cl(-)=100 mM), we also found that Ca(2+), NO(3)(-), F(-), etc. all had obvious effects on reduction rates. Based on the material balance and characteristic of the reactants, the reduction emission mechanism of Hg(2+) has been established, providing theoretical basis for industrial application of mercury control in wet FGD systems. PMID:19699584

  19. Numerical Simulation of Desulfurization Behavior in Gas-Stirred Systems Based on Computation Fluid Dynamics-Simultaneous Reaction Model (CFD-SRM) Coupled Model

    NASA Astrophysics Data System (ADS)

    Lou, Wentao; Zhu, Miaoyong

    2014-10-01

    A computation fluid dynamics-simultaneous reaction model (CFD-SRM) coupled model has been proposed to describe the desulfurization behavior in a gas-stirred ladle. For the desulfurization thermodynamics, different models were investigated to determine sulfide capacity and oxygen activity. For the desulfurization kinetic, the effect of bubbly plume flow, as well as oxygen absorption and oxidation reactions in slag eyes are considered. The thermodynamic and kinetic modification coefficients are proposed to fit the measured data, respectively. Finally, the effects of slag basicity and gas flow rate on the desulfurization efficiency are investigated. The results show that as the interfacial reactions (Al2O3)-(FeO)-(SiO2)-(MnO)-[S]-[O] simultaneous kinetic equilibrium is adopted to determine the oxygen activity, and the Young's model with the modification coefficient R th of 1.5 is adopted to determine slag sulfide capacity, the predicted sulfur distribution ratio LS agrees well with the measured data. With an increase of the gas blowing time, the predicted desulfurization rate gradually decreased, and when the modification parameter R k is 0.8, the predicted sulfur content changing with time in ladle agrees well with the measured data. If the oxygen absorption and oxidation reactions in slag eyes are not considered in this model, then the sulfur removal rate in the ladle would be overestimated, and this trend would become more obvious with an increase of the gas flow rate and decrease of the slag layer height. With the slag basicity increasing, the total desulfurization ratio increases; however, the total desulfurization ratio changes weakly as the slag basicity exceeds 7. With the increase of the gas flow rate, the desulfurization ratio first increases and then decreases. When the gas flow rate is 200 NL/min, the desulfurization ratio reaches a maximum value in an 80-ton gas-stirred ladle.

  20. Mechanistic and kinetic studies of high-temperature coal gas desulfurization sorbents

    SciTech Connect

    Lew, S.; Flytzani-Stephanopoulos, M.; Sarofim, A.F.

    1991-10-01

    The overall objective of this project was to investigate the properties of and evaluate mixed oxides of zinc and titanium for hot fuel gas desulfurization. Uncombined ZnO was also investigated as a base case. Detailed investigation of the reduction and sulfidation reactions of Zn-Ti-O sorbents was performed. The intrinsic kinetics and the product layer diffusion rates in reduction and sulfidation were determined. Kinetic experiments with sorbents containing various Zn/Ti atomic ratios were performed. Chemical phase and structural transformations were followed by various methods. The results were compared to similar experiments performed with ZnO. The purpose of these experiments was to determine how the presence of titanium dioxide affects the reduction and sulfidation of ZnO. This information would be used to identify and select the sorbent composition that gives the best combination of low reduction rate and acceptable sulfidation performance at temperatures exceeding 600{degree}C. (VC)

  1. Method for reducing sulfate formation during regeneration of hot-gas desulfurization sorbents

    DOEpatents

    Bissett, Larry A.; Strickland, Larry D.; Rockey, John M.

    1994-01-01

    The regeneration of sulfur sorbents having sulfate forming tendencies and used for desulfurizing hot product gas streams such as provided by coal gasification is provided by employing a two-stage regeneration method. Air containing a sub-stoichiometric quantity of oxygen is used in the first stage for substantially fully regenerating the sorbent without sulfate formation and then regeneration of the resulting partially regenerated sorbent is completed in the second stage with air containing a quantity of oxygen slightly greater than the stoichiometric amount adequate to essentially fully regenerate the sorbent. Sulfate formation occurs in only the second stage with the extent of sulfate formation being limited only to the portion of the sulfur species contained by the sorbent after substantially all of the sulfur species have been removed therefrom in the first stage.

  2. Monticello Unit 3 recovery project: The rebuild of a first generation wet flue gas desulfurization system

    SciTech Connect

    Guletsky, P.W.; Katzberger, S.M.; Jeanes, R.L.

    1995-06-01

    Since November 1993, TU Electric and Sargent & Lundy have been engaged in the repair or replacement of equipment that was damaged by the collapse of the Monticello Unit 3 chimney. In addition to the replacement of the chimney, electrostatic precipitator, and various balance-of-plant systems, the scope of the project includes the demolition, engineering and design, procurement, and construction activities to rebuild major equipment within the wet limestone flue gas desulfurization (FGD) system. This paper reviews and discusses various aspects of the design, procurement and schedule associated with the rebuild of the FGD system. The paper reviews the design selections in the areas of process technology, the absorber island, and technical enhancements to improve the operability of this 1970s-vintage system. Finally, the challenges and solutions in implementing a 17-month schedule for the design, construction, and startup of an FGD system will be discussed.

  3. Effect of water treatment chemicals on limestone/sulfur dioxide reaction in flue gas desulfurization systems

    SciTech Connect

    Dille, E.R.; Gaikwad, R.P.

    1994-12-31

    A simple laboratory test has been developed which simulates the reaction between limestone/water and sulfur dioxide in flue gas desulfurization systems. By adding various chemicals, in differing concentrations, to the limestone/water mixture, the quantitative impact on the sulfur dioxide/limestone reaction can be qualified and quantified. This paper will present the impact of several water treatment chemicals on the reaction of limestone and sulfur dioxide. An attempt has been made to predict the effect through mathematical correlations. All of the additive chemicals tend to decrease the rate of dissolution of limestone to various degrees. Some of the chemicals retard crystal growth thus adversely impacting solids separation in the thickener. The physical appearance of the crystal growth retarded limestone absorber slurry approaches a colloidal suspension.

  4. Controllability analysis and decentralized control of a wet limestone flue gas desulfurization plant

    SciTech Connect

    Perales, A.L.V.; Ortiz, F.J.G.; Ollero, P.; Gil, F.M.

    2008-12-15

    Presently, decentralized feedback control is the only control strategy used in wet limestone flue gas desulfurization (WLFGD) plants. Proper tuning of this control strategy is becoming an important issue in WLFGD plants because more stringent SO{sub 2} regulations have come into force recently. Controllability analysis is a highly valuable tool for proper design of control systems, but it has not been applied to WLFGD plants so far. In this paper a decentralized control strategy is designed and applied to a WLFGD pilot plant taking into account the conclusions of a controllability analysis. The results reveal that good SO{sub 2} control in WLFGD plants can be achieved mainly because the main disturbance of the process is well-aligned with the plant and interactions between control loops are beneficial to SO{sub 2} control.

  5. [Diversity analysis of desulfuration bacterium from the oxidation ditch of city sewage treatment plant with SO2 gas].

    PubMed

    Huang, Bing; Zhang, Shi-Ling; Zhang, Jiang-Hong; Ao, Yong; Shi, Zhe

    2011-07-01

    A group of removing SO2 bacterium was obtained from the oxidation ditch of city sewage treatment plant by inductive domestication over 6 d with low concentration SO2 gas, and they have an ability with biodegradation rate of 888 mg x (L x h)(-1) and a degradation efficiency of 85% during 1.5 h for SO2 dissolved in water with their synergy. The clone library and two phylogenetic trees of the removing SO2 bacterium communities were obtained based on 16S rRNA DNA comparison by DNA extraction of the sample and in situ polymerase chain reaction (PCR). The phylogenetic analysis showed that 8 dominant desulfuration bacterium occupy about 69% of all removing SO2 bacterium, and some of them have a kindred with discovered desulfuration bacterium but not homogeneity, and there are four belong to alpha-Proteobacteria, another four belong to beta-Proteobacteria in them. The gene information about 16S rRNA sequence of the dominant desulfuration bacteria and domestication method provide a basic of looking for or domesticating removing SO2 bacterium for development microbial desulfurization technology of contained SO2 tail gas.

  6. Natural gas imports and exports. First quarter report 1994

    SciTech Connect

    Not Available

    1994-08-01

    The Office of Fuels Programs Prepares quarterly reports Summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports with the OFP. This report is for the first quarter of 1994 (January--March). Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent reporting quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past twelve months. Attachment C shows volume and price information for gas imported on a short-term basis. Attachment D shows the gas exported on a short-term basis to Canada and Mexico. During the first three months of 1994, data indicates that gas imports grew by about 14 percent over the level of the first quarter of 1993 (668 vs. 586 Bcf), with Canadian and Algerian imports increasing by 12 and 53 percent, respectively. During the same time period, exports declined by 15 percent (41 vs. 48 Bcf). Exports to Canada increased by 10 percent from the 1993 level (22 vs. 20 Bcf) and exports to Mexico decreased by 64 percent (5 vs. 14 Bcf).

  7. Experimental study on the reuse of spent rapidly hydrated sorbent for circulating fluidized bed flue gas desulfurization.

    PubMed

    Li, Yuan; Zheng, Kai; You, Changfu

    2011-11-01

    Rapidly hydrated sorbent, prepared by rapidly hydrating adhesive carrier particles and lime, is a highly effective sorbent for moderate temperature circulating fluidized bed flue gas desulfurization (CFB-FGD) process. The residence time of fine calcium-containing particles in CFB reactors increases by adhering on the surface of larger adhesive carrier particles, which contributes to higher sorbent calcium conversion ratio. The circulation ash of CFB boilers (α-adhesive carrier particles) and the spent sorbent (β and γ-adhesive carrier particles) were used as adhesive carrier particles for producing the rapidly hydrated sorbent. Particle physical characteristic analysis, abrasion characteristics in fluidized bed and desulfurization characteristics in TGA and CFB-FGD systems were investigated for various types of rapidly hydrated sorbent (α, β, and γ-sorbent). The adhesion ability of γ-sorbent was 50.1% higher than that of α-sorbent. The abrasion ratio of β and γ-sorbent was 16.7% lower than that of α-sorbent. The desulfurization abilities of the three sorbent in TGA were almost same. The desulfurization efficiency in the CFB-FGD system was up to 95% at the bed temperature of 750 °C for the β-sorbent. PMID:21928832

  8. Investigation on Mercury Reemission from Limestone-Gypsum Wet Flue Gas Desulfurization Slurry

    PubMed Central

    Liu, Songtao; Liu, Yongchao

    2014-01-01

    Secondary atmospheric pollutions may result from wet flue gas desulfurization (WFGD) systems caused by the reduction of Hg2+ to Hg0 and lead to a damping of the cobenefit mercury removal efficiency by WFGD systems. The experiment on Hg0 reemission from limestone-gypsum WFGD slurry was carried out by changing the operating conditions such as the pH, temperature, Cl− concentrations, and oxygen concentrations. The partitioning behavior of mercury in the solid and liquid byproducts was also discussed. The experimental results indicated that the Hg0 reemission rate from WFGD slurry increased as the operational temperatures and pH values increased. The Hg0 reemission rates decreased as the O2 concentration of flue gas and Cl− concentration of WFGD slurry increased. The concentrations of O2 in flue gas have an evident effect on the mercury retention in the solid byproducts. The temperature and Cl− concentration have a slight effect on the mercury partitioning in the byproducts. No evident relation was found between mercury retention in the solid byproducts and the pH. The present findings could be valuable for industrial application of characterizing and optimizing mercury control in wet FGD systems. PMID:24737981

  9. Investigation on mercury reemission from limestone-gypsum wet flue gas desulfurization slurry.

    PubMed

    Chen, Chuanmin; Liu, Songtao; Gao, Yang; Liu, Yongchao

    2014-01-01

    Secondary atmospheric pollutions may result from wet flue gas desulfurization (WFGD) systems caused by the reduction of Hg(2+) to Hg(0) and lead to a damping of the cobenefit mercury removal efficiency by WFGD systems. The experiment on Hg(0) reemission from limestone-gypsum WFGD slurry was carried out by changing the operating conditions such as the pH, temperature, Cl(-) concentrations, and oxygen concentrations. The partitioning behavior of mercury in the solid and liquid byproducts was also discussed. The experimental results indicated that the Hg(0) reemission rate from WFGD slurry increased as the operational temperatures and pH values increased. The Hg(0) reemission rates decreased as the O2 concentration of flue gas and Cl(-) concentration of WFGD slurry increased. The concentrations of O2 in flue gas have an evident effect on the mercury retention in the solid byproducts. The temperature and Cl(-) concentration have a slight effect on the mercury partitioning in the byproducts. No evident relation was found between mercury retention in the solid byproducts and the pH. The present findings could be valuable for industrial application of characterizing and optimizing mercury control in wet FGD systems. PMID:24737981

  10. Natural gas imports and exports. First quarter report 1997

    SciTech Connect

    1997-09-01

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent reporting quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past 12 months. Attachment C shows volume and price information pertaining to gas imported on a short-term or spot market basis. Attachment D shows the gas exported on a short-term or spot market basis to Canada and Mexico. 14 figs., 9 tabs.

  11. Natural gas imports and exports. Third quarter report 1997

    SciTech Connect

    1998-01-01

    This quarterly report, prepared by The Office of Natural Gas and Petroleum Import and Export Activities, summarizes the data provided by companies authorized to import or export natural gas. Numerical data are presented in four attachments, each of which is comprised of a series of tables. Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent calendar quarters. Volumes and prices of gas purchased by long-term importers and exporters during the past year are given in Attachment B. Attachment C shows volume and price information pertaining to gas imported on a short-term or spot market basis. Attachment D lists gas exported on a short-term or spot market basis to Canada and Mexico. Highlights of the report are very briefly summarized.

  12. Natural gas imports and exports; Fourth quarterly report, 1993

    SciTech Connect

    1993-12-31

    The Office of Fuels Programs prepares quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports with the OFP. This report is for the fourth quarter of 1993 (October--December). Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the 5 most recent reporting quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past 12 months. Attachment C shows volume and price information for gas imported on a short-term basis. Attachment D shows the gas exported on a short-term basis to Canada and Mexico. During 1993, data indicates gas imports grew by about 10 percent over the 1992 level (2328 vs. 2122 Bcf), with Canadian and Algerian imports increasing by 8 and 82 percent, respectively. During the same time period, exports declined by 41 percent (144 vs. 243 Bcf). Exports to Canada decreased 47 percent from the 1992 level (50 vs. 95 Bcf) and exports to Mexico decreased by 60 percent (38 vs. 95 Bcf).

  13. Quantification of gypsum crystal nucleation, growth, and breakage rates in a wet flue gas desulfurization pilot plant

    SciTech Connect

    Hansen, B.B.; Kiil, S.; Johnsson, J.E.

    2009-10-15

    The aim of this work is to study the influence of nucleation, growth and breakage on the particle size distribution (PSD) of gypsum crystals produced by the wet flue gas desulfurization (FGD) process. The steady state PSD, obtained in a falling film wet FGD pilot plant during desulfurization of a 1000 ppm(V) SO{sub 2} gas stream, displayed a strong nonlinear behaviour (in a ln(n(l)) vs. I plot) at the lower end of the particle size range, compared to the well-known linear mixed suspension mixed product removal model. A transient population balance breakage model, fitted to experimental data, was able to model an increase in the fraction of small particles, but not to the extent observed experimentally. A three-parameter, size-dependent growth model, previously used for sodium sulphate decahydrate and potash alum, was able to describe the experimental data, indicating either size-dependent integration kinetics or growth rate dispersion.

  14. Pore structure and reactivity changes in hot coal gas desulfurization sorbents. Final report, September 1987--January 1991

    SciTech Connect

    Sotirchos, S.V.

    1991-05-01

    The primary objective of the project was the investigation of the pore structure and reactivity changes occurring in metal/metal oxide sorbents used for desulfurization of hot coal gas during sulfidation and regeneration, with particular emphasis placed on the effects of these changes on the sorptive capacity and efficiency of the sorbents. Commercially available zinc oxide sorbents were used as model solids in our experimental investigation of the sulfidation and regeneration processes.

  15. State-of-the-art review of materials-related problems in flue gas desulfurization systems

    SciTech Connect

    Maiya, P. S.

    1980-10-01

    This report characterizes the chemical and mechanical environments to which the structural components used in flue-gas desulfurization (FGD) are exposed. It summarizes the necessary background information pertinent to various FGD processes currently in use, with particular emphasis on lime/limestone scrubbing technology, so that the materials problems and processing variables encountered in FGD systems can be better defined and appreciated. The report also describes the materials currently used and their performance to date in existing wet scrubbers. There is little doubt that with more extensive use of coal and flue-gas scrubbers by utilities and other segments of private industry, a better understanding of the material failure mechanisms, performance limitations, and potential problem areas is required for the design of more reliable and cost-effective FGD systems. To meet the above objectives, a materials evaluation program is proposed. The important experimental variables and the number of tests required to evaluate a given material are discussed. 55 references, 9 figures, 6 tables.

  16. Factors influencing gypsum crystal morphology within a flue gas desulfurization vessel

    NASA Astrophysics Data System (ADS)

    Lewis, Kinsey M.

    Flue gas desulfurization (FGD) is utilized by the coal--powered generating industry to safely eliminate sulfur dioxide. A FGD vessel (scrubber) synthetically creates gypsum crystals by combining limestone (CaCO3), SO2 flue gas, water and oxygen resulting in crystalline gypsum (CaSO4 · 2H2O), which can be sold for an economic return. Flat disk--like crystals, opposed to rod--like crystals, are hard to dewater, lowering economic return. The objectives were to investigate the cause of varying morphologies, understand the environment of precipitation, as well as identify correlations between operating conditions and resulting unfavorable gypsum crystal growth. Results show evidence supporting airborne impurities due to the onsite coal pile, the abundance and size of CaCO 3 and high Ca:SO4 ratios within the scrubber as possible factors controlling gypsum crystal morphology. In conclusion, regularly purging the system and incorporating a filter on the air intake valve will provide an economic byproduct avoiding costly landfill deposits.

  17. Iron blast furnace slag/hydrated lime sorbents for flue gas desulfurization.

    PubMed

    Liu, Chiung-Fang; Shih, Shin-Min

    2004-08-15

    Sorbents prepared from iron blast furnace slag (BFS) and hydrated lime (HL) through the hydration process have been studied with the aim to evaluate their reactivities toward SO2 under the conditions prevailing in dry or semidry flue gas desulfurization processes. The BFS/HL sorbents, having large surface areas and pore volumes due to the formation of products of hydration, were highly reactive toward SO2, as compared with hydrated lime alone (0.24 in Ca utilization). The sorbent reactivity increased as the slurrying temperature and time increased and as the particle size of BFS decreased; the effects of the liquid/solid ratio and the sorbent drying conditions were negligible. The structural properties and the reactivity of sorbent were markedly affected by the BFS/HL ratio; the sorbent with 30/70 ratio had the highest 1 h utilization of Ca, 0.70, and SO2 capture, 0.45 g SO2/g sorbent. The reactivity of a sorbent was related to its initial specific surface area (Sg0) and molar content of Ca (M(-1)); the 1 h utilization of Ca increased almost linearly with increasing Sg0/M. The results of this study are useful to the preparation of BFS/HL sorbents with high reactivity for use in the dry and semidry processes to remove SO2 from the flue gas.

  18. Iron blast furnace slag/hydrated lime sorbents for flue gas desulfurization.

    PubMed

    Liu, Chiung-Fang; Shih, Shin-Min

    2004-08-15

    Sorbents prepared from iron blast furnace slag (BFS) and hydrated lime (HL) through the hydration process have been studied with the aim to evaluate their reactivities toward SO2 under the conditions prevailing in dry or semidry flue gas desulfurization processes. The BFS/HL sorbents, having large surface areas and pore volumes due to the formation of products of hydration, were highly reactive toward SO2, as compared with hydrated lime alone (0.24 in Ca utilization). The sorbent reactivity increased as the slurrying temperature and time increased and as the particle size of BFS decreased; the effects of the liquid/solid ratio and the sorbent drying conditions were negligible. The structural properties and the reactivity of sorbent were markedly affected by the BFS/HL ratio; the sorbent with 30/70 ratio had the highest 1 h utilization of Ca, 0.70, and SO2 capture, 0.45 g SO2/g sorbent. The reactivity of a sorbent was related to its initial specific surface area (Sg0) and molar content of Ca (M(-1)); the 1 h utilization of Ca increased almost linearly with increasing Sg0/M. The results of this study are useful to the preparation of BFS/HL sorbents with high reactivity for use in the dry and semidry processes to remove SO2 from the flue gas. PMID:15382877

  19. Study on a novel semidry flue gas desulfurization with multifluid alkaline spray generator

    SciTech Connect

    Zhou, Y.G.; Zhang, M.C.; Wang, D.F.; Wang, L.

    2005-11-09

    The advantages and disadvantages of the typical semidry flue gas desulfurization (FGD) processes are analyzed, and a novel semidry FGD process with multifluid alkaline spray generator is first proposed to improve the colliding contact efficiency between sorbent particles and spray water droplets, and to form a large amount of aqueous lime slurry. The experimental results show that the colliding contact efficiency between lime particles and water droplets in the prefix alkaline spray generator may reach about 70%, which is significantly higher than the colliding contact efficiency of 25% in duct sorbent injection. The SO{sub 2} removal efficiency can reach 64.5% when the Ca/S molar ratio is 1.5, the approach to the saturation temperature is 10.3{sup o}C, and the flue gas residence time is 2.25 s. It is higher than that of in-duct sorbent injection under similar conditions, and the sorbent utilization is improved to 43%. Therefore, the FGD process with a prefix alkaline spray generator can greatly improve SO{sub 2} removal efficiency and sorbent utilization and it will be a new, simple and efficient semidry FGD process for industrial application in the future.

  20. Recovery and recycling of limestone in LEC flue gas desulfurization. Final report, third year

    SciTech Connect

    Gardner, N.C.; Boo, J.Y.

    1993-12-20

    A potentially attractive flue gas desulfurization method called Limestone Emission Control (LEC) is currently being investigated by Prudich at Ohio University. In this process, beds of 1/8 inch limestone gravel particles absorb sulfur dioxide from flue gas. This forms sulfite and sulfate salts which coat limestone, blinding the surface and limiting utilization to 20%. Favorable economics can be generating when the unreacted portion of the limestone is recovered by mechanical grinding. This project is a wet method for grinding and recovering the spent limestone from the LEC process, utilizing an impeller fluidizer, a new type of slurry processor. It consists of a cylindrical vessel with an impeller at one end. The impeller generates sufficient pressure head to serve as a slurry pump. It combines the operation of wet grinding, washing, and transporting the spent and recovered limestone as an aqueous slurry. The objectives of the first two years were to operate fluidizer in a batch mode to carry grinding experiments, and to determine the removal of the sulfur coatings from the limestone when operating the fluidizer in a continuous mode. The main thrusts of the third year were to complete the grinding data and coordinate the data with reactivity determinations of the recovered limestone. Direct measurement of power requirements, operation of single impeller fluidizer, grinding of surface deposits and other methods of removing surface deposits have also been investigated along with sorption characteristics of recovered limestone, microscopic examination of the limestone surface, and limestone attrition.

  1. Fixed bed testing of a molybdenum-promoted zinc titanate for hot gas desulfurization

    SciTech Connect

    Gasper-Galvin, L.D.; Mei, J.S.; Everitt, C.E.; Katta, S.

    1993-09-01

    The following conclusions were made, based upon this study of T-2535 molybdenum-promoted zinc titanate: (1) Results of the half-cycle sulfidation experiments showed that sorbent efficiency and capacity of this formulation of zinc titanate were weak functions of operating-bed temperature. Evidence of diffusion limitations on the sulfidation reaction were observed, particularly at superficial velocities greater than 30 cm/s (1 ft/s). Sorbent performance appeared to be affected by the concentration of reducing gases and/or water content of the simulated coal gas mixtures. Sorbent capacity and efficiency deteriorated during the first three cycles, but stabilized thereafter. (2) Sorbent spalling was observed and appeared to increase with sulfur loading. Possible causes of spalling may be attributed to the induced crystal lattice stresses due to the formation of ZnS and especially ZnSO{sub 4}, which have relative molar volumes that are approximately 1-1/2 and 3 times larger, respectively, than that of the original ZnO. (3) Based on these results, it is apparent that the molybdenum-promoted zinc titanate with Zn/Ti molar ratio of 1.91 may not be a suitable sorbent for hot gas desulfurization in the fixed bed reactor for the Pinon Pine project, due to problems with spalling and loss of reactivity during sulfidation/regeneration cycling.

  2. Advanced sulfur control concepts in hot-gas desulfurization technology: Phase 1, Feasibility of the direct production of elemental sulfur during the regeneration of high temperature desulfurization sorbents

    SciTech Connect

    Lopez, A.; White, J.; Groves, F.R.; Harrison, D.P.

    1994-10-01

    This topical report de-scribes the results of Phase 1 research performed during the first six months of a three-year contract to study the feasibility of the direct production of elemental sulfur during the regeneration of high temperature desulfurization sorbents. Much effort has gone into the development of a high-temperature meal oxide sorbent process for removal of H{sub 2}S from the coal gas. A number of sorbents based upon metals such as zinc, iron, manganese and others have been studied. In order for high temperature desulfurization to be economical it is necessary that the sorbents be regenerated to permit multicycle operation. Current methods of sorbent regeneration involve oxidation of the metal sulfide to reform the metal oxide and free the sulfur as SO{sub 2}. An alternate regeneration process in which the sulfur is liberated in elemental form is preferable. The overall objective of the current research is to study simpler and economically superior processing of known sorbents capable of producing elemental sulfur during regeneration. This topical report summarizes the first steps of this effort. A literature search has been completed to identify possible regeneration concepts and to collect relevant thermodynamic, kinetic, and process data. Three concepts involving reaction with SO{sub 2}, partial oxidation using an O{sub 2} {minus} H{sub 2}O mixture, and steam regeneration have been identified. The first two concepts result in the direct production of elemental sulfur while H{sub 2}S is the product of steam regeneration. This concept is of potential interest, however, since existing Claus technology can be used to convert H{sub 2}S to elemental sulfur. Following the literature search, a thermodynamic analysis, based upon free-energy minimization was carried out to evaluate candidate sorbents for possible use with the three regeneration concepts.

  3. Anion-exchange resin-based desulfurization process. Quarterly technical progress report, April 1, 1993--June 30, 1993

    SciTech Connect

    Sheth, A.C.; Dharmapurikar, R.

    1993-09-01

    Under the current grant (No. DE-FG22-90PC90309), the University of Tennessee Space Institute (UTSI) will perform the bench scale evaluation and further development of the anion-exchange resin-based desulfurization concept to desulfurize alkali metal sulfates. The developmental program proposed under this DOE grant includes screening of commercially available resins to select three candidate resins for further study. These three resins will undergo a series of experiments designed to test the resins` performance under different process conditions (including the use of spent MHD seed material). The best of these resins will be used in optimizing the regeneration step and in testing the effects of performance enhancers. During this reporting period, April 1, 1993 to June 30, 1993, the procedure to evaluate the cycle efficiency of candidate resins in the fixed-bed mode was slightly modified to ensure complete regeneration of the exhausted resin. Using this revised procedure, ten consecutive cycles for all the three resins have been completed and the results are being analyzed.

  4. Photocatalytic process of simultaneous desulfurization and denitrification of flue gas by TiO2-polyacrylonitrile nanofibers.

    PubMed

    Su, Chunyan; Ran, Xu; Hu, Jianglei; Shao, Changlu

    2013-10-15

    TiO2 nanoparticles were successfully fabricated on electrospun polyacrylonitrile (PAN) nanofibers via the coupling of electrospinning and hydrothermal pathway. A straightforward photocatalysis oxidation process has been developed for simultaneous desulfurization and denitrification of flue gas using the TiO2-PAN photocatalyst. Also, the influences of some important operating parameters, such as titanium loading content of catalyst, flue gas humidity, flue gas flow, and inlet flue gas temperature on removal efficiencies of SO2 and NO were investigated. The results demonstrated that removal efficiencies of 99.3% for SO2 and 71.2% for NO were attained under the following optimal experiment conditions: titanium loading content, 6.78 At %; gas flow rate, 200 mL/min; flue gas humidity, 5%; inlet flue gas temperature, 40 °C. Furthermore, the presumed reaction mechanism of SO2 and NO removal using TiO2-PAN photocatalyst under UV light was proposed. PMID:24024677

  5. Natural Gas Imports and Exports. Third Quarter Report 1999

    SciTech Connect

    1999-10-01

    The second quarter 1997 Quarterly Report of Natural Gas Imports and Exports featured a Quarterly Focus report on cross-border natural gas trade between the United States and Mexico. This Quarterly Focus article is a follow-up to the 1997 report. This report revisits and updates the status of some of the pipeline projects discussed in 1997, and examines a number of other planned cross-border pipeline facilities which were proposed subsequent to our 1997 report. A few of the existing and proposed pipelines are bidirectional and thus have the capability of serving either Mexico, or the United States, depending on market conditions and gas supply availability. These new projects, if completed, would greatly enhance the pipeline infrastructure on the U.S.-Mexico border and would increase gas pipeline throughput capacity for cross-border trade by more than 1 billion cubic feet (Bcf) per day. The Quarterly Focus is comprised of five sections. Section I includes the introduction as well as a brief historic overview of U.S./Mexican natural gas trade; a discussion of Mexico's energy regulatory structure; and a review of trade agreements and a 1992 legislative change which allows for her cross-border gas trade in North America. Section II looks at initiatives that have been taken by the Mexican Government since 1995to open its energy markets to greater competition and privatization. Section III reviews Mexican gas demand forecasts and looks at future opportunities for U.S. gas producers to supplement Mexico's indigenous supplies in order to meet the anticipated rapid growth in demand. Section IV examines the U.S.-Mexico natural gas trade in recent years. It also looks specifically at monthly import and export volumes and prices and identifies short-term trends in this trade. Finally, Section V reviews the existing and planned cross-border gas pipeline infrastructure. The section also specifically describes six planned pipelines intended to expand this pipeline network and

  6. [Effect of flue gas desulfurization gypsum application on remediation of acidified forest soil].

    PubMed

    Luo, Yao; Kang, Rong-Hua; Yu, De-Xiang; Tan, Bing-Quan; Duan, Lei

    2012-06-01

    Effect of flue gas desulfurization gypsum (FGDG) application on remediation of a typical acidified forest soil was studied through field experiments at Tieshanping, Chongqing in southwest China for one year. To evaluate the effect and risk of FGDG application, pH value, major ions and heavy metal of soil water in different soil layers were observed dynamically, and heavy metal contained in soil and FGDG were measured. Results showed that Ca2+ and SO4(-2) concentration of soil water in FGDG plots increased with time, pH value was elevated slightly, and n(Ca)/n(Al) value of annual average increased from 2.16, 1.35 and 0.88 to 2.58, 1.52 and 1.12 compared with control plots. The concentration of As, Cu, Cr, Ni and Zn in soil water was not elevated significantly. However, slight enrichment of Cr, Ni and Zn in some upper soil layers was observed. Consequently, FGDG application can improve acidified forest soil, without obviously heavy metal increasing in soil water. However, risk for heavy metal enrichment still exists, which is need for further study. PMID:22946189

  7. Effects of salts on preparation and use of calcium silicates for flue gas desulfurization

    SciTech Connect

    Kind, K.K.; Wassermann, P.D.; Rochelle, G.T. )

    1994-02-01

    High surface area calcium silicate hydrates that are highly reactive with SO[sub 2] can be made by slurrying fly ash and lime in water at elevated temperatures for several hours. This concept is the basis for the ADVACATE (ADVAnced siliCATE) process for flue gas desulfurization. This paper examines the impact of salts on such a system. Two low calcium fly ashes, from the Shawnee and Clinch River power plants, were examined. The addition of gypsum (CaSO[sub 4][center dot]2H[sub 2]O) or calcium chloride to the slurry system increased the dissolved calcium concentration, allowing the reaction rate to increase and the maximum surface area to more than double in some cases. This increase came despite a lower solution hydroxide level. The salts also enhanced the reaction of the sorbent with sulfur dioxide. This resulted from the higher equilibrium moisture on the sorbent at any humidity due to the deliquescent properties of some of the salts used (calcium chloride and calcium nitrate). Solids made without the deliquescent salts exhibited equilibrium moisture adsorption consistent with a type-II BET isotherm while the deliquescent salts caused hysteresis in the adsorption/desorption isotherm. 22 refs., 10 figs., 2 tabs.

  8. Investigation of a mercury speciation technique for flue gas desulfurization materials

    SciTech Connect

    Lee, J.Y.; Cho K.; Cheng L.; Keener, T.C.; Jegadeesan G.; Al-Abed, S.R.

    2009-08-15

    Most of the synthetic gypsum generated from wet flue gas desulfurization (FGD) scrubbers is currently being used for wallboard production. Because oxidized mercury is readily captured by the wet FGD scrubber, and coal-fired power plants equipped with wet scrubbers desire to benefit from the partial mercury control that these systems provide, some mercury is likely to be bound in with the FGD gypsum and wallboard. In this study, the feasibility of identifying mercury species in the FGD gypsum and wallboard samples was investigated using a large sample size thermal desorption method and samples from power plants in Pennsylvania. Potential candidates of pure mercury standards including mercuric chloride, mercurous chloride, mercury oxide, mercury sulfide, and mercuric sulfate were analyzed to compare their results with those obtained from FGD gypsum and dry wallboard samples. Although any of the thermal evolutionary curves obtained from these pure mercury standards did not exactly match with those of the FGD gypsum and wallboard samples, it was identified that Hg{sub 2}Cl{sub 2} and HgCl{sub 2} could be candidates. An additional chlorine analysis from the gypsum and wallboard samples indicated that the chlorine concentrations were approximately 2 orders of magnitude higher than the mercury concentrations, suggesting possible chlorine association with mercury. 21 refs., 5 figs., 3 tabs.

  9. Effects of aluminum/fluoride chemistry on wet limestone flue gas desulfurization

    SciTech Connect

    Farmer, R.W.; Jarvis, J.B.; Moser, R.

    1987-01-01

    Several operating problems in wet limestone flue gas desulfurization (FGD) can be associated with liquid phase aluminum/fluoride (AlF/sub n/) complexes. Inhibited limestone dissolution by AlF/sub n/ species was examined in a bench-scale pilot FGD scrubber system, under conditions similar those in full-scale utility FGD systems. It was shown that sufficiently high fly ash loadings can initiate the inhibition mechanism, in the presence of a reserve of CaF/sub 2/ solids. In FGD systems, the concentration of AlF/sub n/ complexes is determined by a dynamic balance among such factors as CaF/sub 2/ and Al(OH)/sub 3/ mutual solubility, operating pH, and slurry residence time. Implications of these findings for full-scale FGD systems include the importance of maintaining a satisfactory level of particulate removal upstream of the FGD scrubber. One currently proposed method for correcting an occurrence of inhibition is elevation of slurry pH, by addition of lime, to precipitate and purge aluminum as the hyroxide.

  10. Investigation of a mercury speciation technique for flue gas desulfurization materials.

    PubMed

    Lee, Joo-Youp; Cho, Kyungmin; Cheng, Lei; Keener, Tim C; Jegadeesan, Gautham; Al-Abed, Souhail R

    2009-08-01

    Most of the synthetic gypsum generated from wet flue gas desulfurization (FGD) scrubbers is currently being used for wallboard production. Because oxidized mercury is readily captured by the wet FGD scrubber, and coal-fired power plants equipped with wet scrubbers desire to benefit from the partial mercury control that these systems provide, some mercury is likely to be bound in with the FGD gypsum and wallboard. In this study, the feasibility of identifying mercury species in the FGD gypsum and wallboard samples was investigated using a large sample size thermal desorption method. Potential candidates of pure mercury standards including mercuric chloride (HgCl2), mercurous chloride (Hg2Cl2), mercury oxide (HgO), mercury sulfide (HgS), and mercuric sulfate (HgSO4) were analyzed to compare their results with those obtained from FGD gypsum and dry wallboard samples. Although any of the thermal evolutionary curves obtained from these pure mercury standards did not exactly match with those of the FGD gypsum and wallboard samples, it was identified that Hg2Cl2 and HgCl2 could be candidates. An additional chlorine analysis from the gypsum and wallboard samples indicated that the chlorine concentrations were approximately 2 orders of magnitude higher than the mercury concentrations, suggesting possible chlorine association with mercury.

  11. Plant species for revegetation of a saline flue gas desulfurization sludge pond

    SciTech Connect

    Salo, L.F.; Artiola, J.F.; Goodrich-Mahoney, J.W.

    1996-07-01

    Codisposing saline wastewater from electrical generating stations with flue gas desulfurization (FGD) scrubber sludge simplifies waste disposal but produces a saline waste that will later require revegetation. This waste is low in macronutrients, contains high levels of salts and B, and has a fine texture. This study identified plants, based on germination test results, that show promise for sowing at an evaporation pound in eastern Arizona where scrubber sludge and wastewater are codisposed. Forty-four grass, forb, and shrub accessions germinated on filter paper in saline water from the disposal pond. Dilutions of disposal pone water with untreated well water from the site ranged in EC from 0.17 to 3.03 S m{sup {minus}1}. Our criteria for evaluating plants to be used in revegetating saline FGD sludge were: (1) ability to germinate in increasing levels of disposal pond water and (2) ease of establishment from seed. The percentage of pond water that would reduce germination to 50% that of well-water controls (P{sub 50}) ranged as high as >100 for the most tolerant plants. 32 refs., 3 tabs.

  12. Land application uses for dry flue gas desulfurization by-products: Phase 2. Final report

    SciTech Connect

    Stehouwer, R.; Dick, W.; Bigham, J.

    1998-03-01

    The Clean Air Act, as amended in 1990, spurred the development of flue gas desulfurization (FGD) technologies, several of which produce a dry, solid by-product material consisting of excess sorbent, reaction products containing sulfates and sulfites, and coal fly ash. A three-phase study was initiated in December 1990 to demonstrate high-volume beneficial uses of FGD by-products as alternates to landfilling. Phase 1 characterized the chemical, physical, mineralogical, and engineering properties of FGD by-products from 13 coal-fired boilers, and provided a preliminary evaluation of the economic feasibility of various FGD by-product applications. This report covers Phase 2 of the study, which included (1) laboratory and greenhouse studies to evaluate the use of dry FGD by-products as a soil conditioning amendment for acidic minespoils and agricultural soils, (2) field studies to test several high-volume agronomic and engineering uses, and (3) development and preliminary application of a basic methodological framework for estimation of the economic costs and benefits to society of various beneficial reuse options.

  13. Sodic soil properties and sunflower growth as affected by byproducts of flue gas desulfurization.

    PubMed

    Wang, Jinman; Bai, Zhongke; Yang, Peiling

    2012-01-01

    The main component of the byproducts of flue gas desulfurization (BFGD) is CaSO(4), which can be used to improve sodic soils. The effects of BFGD on sodic soil properties and sunflower growth were studied in a pot experiment. The experiment consisted of eight treatments, at four BFGD rates (0, 7.5, 15 and 22.5 t ha(-1)) and two leaching levels (750 and 1200 m(3) ha(-1)). The germination rate and yield of the sunflower increased, and the exchangeable sodium percentage (ESP), pH and total dissolved salts (TDS) in the soils decreased after the byproducts were applied. Excessive BFGD also affected sunflower germination and growth, and leaching improved reclamation efficiency. The physical and chemical properties of the reclaimed soils were best when the byproducts were applied at 7.5 t ha(-1) and water was supplied at 1200 m(3)·ha(-1). Under these conditions, the soil pH, ESP, and TDS decreased from 9.2, 63.5 and 0.65% to 7.8, 2.8 and 0.06%, and the germination rate and yield per sunflower reached 90% and 36.4 g, respectively. Salinity should be controlled by leaching when sodic soils are reclaimed with BFGD as sunflower growth is very sensitive to salinity during its seedling stage. PMID:23285042

  14. [Effect of flue gas desulfurization gypsum application on remediation of acidified forest soil].

    PubMed

    Luo, Yao; Kang, Rong-Hua; Yu, De-Xiang; Tan, Bing-Quan; Duan, Lei

    2012-06-01

    Effect of flue gas desulfurization gypsum (FGDG) application on remediation of a typical acidified forest soil was studied through field experiments at Tieshanping, Chongqing in southwest China for one year. To evaluate the effect and risk of FGDG application, pH value, major ions and heavy metal of soil water in different soil layers were observed dynamically, and heavy metal contained in soil and FGDG were measured. Results showed that Ca2+ and SO4(-2) concentration of soil water in FGDG plots increased with time, pH value was elevated slightly, and n(Ca)/n(Al) value of annual average increased from 2.16, 1.35 and 0.88 to 2.58, 1.52 and 1.12 compared with control plots. The concentration of As, Cu, Cr, Ni and Zn in soil water was not elevated significantly. However, slight enrichment of Cr, Ni and Zn in some upper soil layers was observed. Consequently, FGDG application can improve acidified forest soil, without obviously heavy metal increasing in soil water. However, risk for heavy metal enrichment still exists, which is need for further study.

  15. In-season effect of flue gas desulfurization gypsum on soil physical properties.

    PubMed

    Buckley, Meghan E; Wolkowski, Richard P

    2014-01-01

    There is renewed interest in the application of gypsum to agricultural lands, particularly of gypsum produced during flue gas desulfurization (FGD) at coal-burning power plants. We studied the effects of land application of FGD gypsum to corn ( L.) in watersheds draining to the Great Lakes. The FGD gypsum was surface applied at 11 sites at rates of 0, 1120, 2240, and 4480 kg ha after planting to 3-m by 7.6-m field plots. Approximately 12 wk after application, penetration resistance and hydraulic conductivity were measured in situ, and samples were collected for determination of bulk density and aggregate stability. No treatment effect was detected for penetration resistance or hydraulic conductivity. A positive treatment effect was seen for bulk density at only 2 of 10 sites tested. Aggregate stability reacted similarly across all sites and was decreased with the highest application of FGD gypsum, whereas the lower rates were not different from the control. Overall, there were few beneficial effects of the FGD gypsum to soil physical properties in the year of application. PMID:25602566

  16. Global evaluation of mass transfer effects: In-duct injection flue gas desulfurization

    SciTech Connect

    Cole, J.A.; Newton, G.H.; Kramlich, J.C.; Payne, R.

    1990-09-30

    Sorbent injection is a low capital cost, low operating cost approach to SO{sub 2} control targeted primarily at older boilers for which conventional fuel gas desulfurization is not economically viable. Duct injection is one variation of this concept in which the sorbent, either a dry powder or a slurry, is injected into the cooler regions of the boiler, generally downstream of the air heaters. The attractiveness of duct injection is tied to the fact that it avoids much of the boiler heat transfer equipment and thus has minimal impact of boiler performance. Both capital and operating cost are low. This program has as its objectives three performance related issues to address: (1) experimentally identify limits on sorbent performance. (2) identify and test sorbent performance enhancement strategies. (3) develop a compute model of the duct injection process. Two major tasks are described: a laboratory-scale global experiment and development of process model. Both are aimed at understanding and quantifying the rate-limiting processes which control SO{sub 2} capture by lime slurry during boiler duct injection. 29 refs., 35 figs., 4 tabs.

  17. Sodic Soil Properties and Sunflower Growth as Affected by Byproducts of Flue Gas Desulfurization

    PubMed Central

    Wang, Jinman; Bai, Zhongke; Yang, Peiling

    2012-01-01

    The main component of the byproducts of flue gas desulfurization (BFGD) is CaSO4, which can be used to improve sodic soils. The effects of BFGD on sodic soil properties and sunflower growth were studied in a pot experiment. The experiment consisted of eight treatments, at four BFGD rates (0, 7.5, 15 and 22.5 t ha−1) and two leaching levels (750 and 1200 m3 ha−1). The germination rate and yield of the sunflower increased, and the exchangeable sodium percentage (ESP), pH and total dissolved salts (TDS) in the soils decreased after the byproducts were applied. Excessive BFGD also affected sunflower germination and growth, and leaching improved reclamation efficiency. The physical and chemical properties of the reclaimed soils were best when the byproducts were applied at 7.5 t ha−1 and water was supplied at 1200 m3·ha−1. Under these conditions, the soil pH, ESP, and TDS decreased from 9.2, 63.5 and 0.65% to 7.8, 2.8 and 0.06%, and the germination rate and yield per sunflower reached 90% and 36.4 g, respectively. Salinity should be controlled by leaching when sodic soils are reclaimed with BFGD as sunflower growth is very sensitive to salinity during its seedling stage. PMID:23285042

  18. Experiences concerning the service life of rubber linings applied in flue gas desulfurization plants

    SciTech Connect

    Berger, W.

    1999-11-01

    Since the beginning of the eighties scrubbers and other components in European FGD plants have been protected against corrosion using rubber lining. Extensive experience is available based on service lives of rubber lining of more than 15 years. The paper will consider the various rubber types and curing systems used. While the USA and Japan had already begun retrofitting their existing coal-fired power stations with flue gas desulfurization (FGD) plants in the seventies, Germany followed suit in the eighties as a result of the decree issued for large-scale firing plants. Concurrent with this development retrofitting has also been enhanced in other European countries like Austria and the Netherlands, later followed by Denmark, Finland and England. After the collapse of the Eastern Bloc retrofitting work has been implemented in Eastern Germany, Poland, the Czech Republic and Slovakia. Today FGD plants are being put into operation in Spain, Italy, Turkey and Greece or are on the verge of being put into service. More than 150 plants of this kind are operated by using the wet-scrubbing process with limestone or calcium hydroxide suspensions.

  19. Investigation of a mercury speciation technique for flue gas desulfurization materials.

    PubMed

    Lee, Joo-Youp; Cho, Kyungmin; Cheng, Lei; Keener, Tim C; Jegadeesan, Gautham; Al-Abed, Souhail R

    2009-08-01

    Most of the synthetic gypsum generated from wet flue gas desulfurization (FGD) scrubbers is currently being used for wallboard production. Because oxidized mercury is readily captured by the wet FGD scrubber, and coal-fired power plants equipped with wet scrubbers desire to benefit from the partial mercury control that these systems provide, some mercury is likely to be bound in with the FGD gypsum and wallboard. In this study, the feasibility of identifying mercury species in the FGD gypsum and wallboard samples was investigated using a large sample size thermal desorption method. Potential candidates of pure mercury standards including mercuric chloride (HgCl2), mercurous chloride (Hg2Cl2), mercury oxide (HgO), mercury sulfide (HgS), and mercuric sulfate (HgSO4) were analyzed to compare their results with those obtained from FGD gypsum and dry wallboard samples. Although any of the thermal evolutionary curves obtained from these pure mercury standards did not exactly match with those of the FGD gypsum and wallboard samples, it was identified that Hg2Cl2 and HgCl2 could be candidates. An additional chlorine analysis from the gypsum and wallboard samples indicated that the chlorine concentrations were approximately 2 orders of magnitude higher than the mercury concentrations, suggesting possible chlorine association with mercury. PMID:19728491

  20. LIFAC flue gas desulfurization process an alternative SO{sub 2} control strategy

    SciTech Connect

    Patel, J.G.; Vilala, J.

    1995-12-01

    This paper discusses the results from two recently completed LIFAC flue gas desulfurization plants - 300 MW Shand lignite powered station owned by Saskatchewan Power Corporation and 60 MW Whitewater Valley high sulfur coal fired station owned by Richmond Powerand Light. LIFACis a dry FGD process in which limestone is injected into the upper regions of the boiler furnace and an activation reactor is used to humidify the unreacted limestone to achieve additional sulfur capture. The performance in both plants indicates that 70 to 80% sulfur is removed at a Ca/S ratio of 2. Cost performance data from these plants has shown that LI FAC both on construction cost and $/ton SO{sub 2} removed basis is very cost competitive compared to other SO{sub 2} control technologies. The Richmond plant has been realized under the auspices of the U.S. Department of Energy`s Clean Coal Technology program. The Shand plant is the first commercial installation in North America. The paper also discusses highlights of operating and maintenance experience, availability and handling of the solid waste product.

  1. Long-term testing of the zinc titanate for desulfurization of hot coal gas in a fluidized-bed reactor

    SciTech Connect

    Jain, S.C.; Gupta, R.; Gangwal, S.K.

    1993-12-31

    Research Triangle Institute (RTI) under contract to the US Department of Energy (DOE), Morgantown energy Technology Center has recently completed a long-term test consisting of 100 sulfidation-regeneration cycles on a zinc titanate material intended for use as a high-temperature, regenerable sorbent to desulfurize coal-derived gas. The primary motivation for this development is to generate a more economical, environmentally superior, and reliable process to purify the product gas of coal gasifiers for use in gas turbines and fuel cells. This zinc titanate formulation (designated as ZT-4 and containing Zn-to-Ti in a molar ratio of 1.5) exhibited the best overall performance in terms of chemical reactivity, sulfur capacity, regenerability, structural properties and, most importantly, the attrition resistance based on multicycle testing of a number of sorbent formulations in a bench scale fluidized-bed reactor. The conditions in the test were -- desulfurization temperature: 750C (1382F); pressure: 1.52 MPa (220 psia); coal gas: simulated Texaco entrained-bed oxygen-blown gasifier gas containing 12,000 ppmv of H{sub 2}S; superficial gas velocity: 15 cm/s (0.49 ft/s). The ZT-4 sorbent used in this test was prepared using a granulation technique and 500 g of the sorbent in the 100 to 300 microns particle diameter range were used in a 5.1-cm (2-inch) i.d. stainless steel reactor.

  2. Characterization and comparative study of coal combustion residues from a primary and additional flue gas secondary desulfurization process

    SciTech Connect

    Gomes, S.; Francois, M.; Evrard, O.; Pellissier, C.

    1998-11-01

    An extensive characterization and comparative study was done on two flue gas desulfurization (FGD) residues derived from the same coal. LR residues (originated from Loire/Rhone in the south of Lyon, France) are obtained after a primary desulfurization process (SO{sub 2} is trapped by reaction with CaO at a temperature of about 1100 C), and LM residues (originating from La Maxe, near Metz in the east of France) are obtained after an additional secondary desulfurization process (SO{sub 2} is removed further by reaction with Ca(OH){sub 2} at a temperature of about 120 C). Various and complementary investigation methods were used to determine their chemical, physical, and mineralogical properties: x-ray fluorescence and diffraction, scanning electron microscopy, differential scanning calorimetry, thermogravimetry analysis, granulometric distribution, pycnometric density, BET specific surface area and pH, conductivity measurements, and chemical analysis of their insoluble fraction. The FGD residues contain basically two main components: a silico-aluminous fly ash part and calcic FGD phases. In the LR residues the two components can be considered as independent, whereas they are linked in the LM residues because chemical reactions have occurred, leading to the formation of silico-calcic gel CSH, hydrated aluminate AFm, and AFt phases.

  3. Advanced Flue Gas Desulfurization (AFGD) demonstration project: Volume 2, Project performance and economics. Final technical report

    SciTech Connect

    1996-04-30

    The project objective is to demonstrate removal of 90--95% or more of the SO{sub 2} at approximately one-half the cost of conventional scrubbing technology; and to demonstrate significant reduction of space requirements. In this project, Pure Air has built a single SO{sub 2} absorber for a 528-MWe power plant. The absorber performs three functions in a single vessel: prequencher, absorber, and oxidation of sludge to gypsum. Additionally, the absorber is of a co- current design, in which the flue gas and scrubbing slurry move in the same direction and at a relatively high velocity compared to conventional scrubbers. These features all combine to yield a state- of-the-art SO{sub 2} absorber that is more compact and less expensive than conventional scrubbers. The project incorporated a number of technical features including the injection of pulverized limestone directly into the absorber, a device called an air rotary sparger located within the base of the absorber, and a novel wastewater evaporation system. The air rotary sparger combines the functions of agitation and air distribution into one piece of equipment to facilitate the oxidation of calcium sulfite to gypsum. Additionally, wastewater treatment is being demonstrated to minimize water disposal problems inherent in many high-chloride coals. Bituminous coals primarily from the Indiana, Illinois coal basin containing 2--4.5% sulfur were tested during the demonstration. The Advanced Flue Gas Desulfurization (AFGD) process has demonstrated removal of 95% or more of the SO{sub 2} while providing a commercial gypsum by-product in lieu of solid waste. A portion of the commercial gypsum is being agglomerated into a product known as PowerChip{reg_sign} gypsum which exhibits improved physical properties, easier flowability and more user friendly handling characteristics to enhance its transportation and marketability to gypsum end-users.

  4. Fluidized bed desulfurization

    NASA Technical Reports Server (NTRS)

    Ravindram, M.; Kallvinskas, J. J. (Inventor)

    1985-01-01

    High sulfur content carbonaceous material, such as coal is desulfurized by continuous fluidized suspension in a reactor with chlorine gas, inert dechlorinating gas and hydrogen gas. A source of chlorine gas, a source of inert gas and a source of hydrogen gas are connected to the bottom inlet through a manifold and a heater. A flow controler operates servos in a manner to continuously and sequentially suspend coal in the three gases. The sulfur content is reduced at least 50% by the treatment.

  5. Summary and assessment of METC zinc ferrite hot coal gas desulfurization test program, final report: Volume 2, Appendices

    SciTech Connect

    Underkoffler, V.S.

    1986-12-01

    The Morgantown Energy Technology Center (METC) has conducted a test program to develop a zinc ferrite-based high temperature desulfurization process which could be applied to fuel gas entering downstream components such as molten carbonate fuel cells or gas turbines. As a result of prior METC work with iron oxide and zinc oxide sorbents, zinc ferrite evolved as a candidate with the potential for high capacity, low equilibrium levels of H/sub 2/S, and structural stability after multiple regenerations. The program consisted of laboratory-scale testing with a two-inch diameter reactor and simulated fixed-bed gasifier gas; bench-scale testing with a six-inch diameter reactor and actual gas from the METC 42-inch fixed bed gasifier; as well as laboratory-scale testing of zinc ferrite with simulated fluidized bed gasifier gas. Data from sidestream testing are presented. 18 refs.

  6. Natural gas imports and exports. Second quarter report 1995

    SciTech Connect

    1995-12-31

    This quarter`s feature report focuses on natural gas exports to Mexico. OFP invites ideas from the public on future topics dealing with North American natural gas import/export trade. Such suggestions should be left on OFP`s electronic bulletin board. Natural Gas exports to Mexico continued to grow and reached an historic high for the month of June (7.8 Bcf). Two new long-term contracts were activated; Pennsylvania Gas & Water Company began importing 14.7 MMcf per day from TransCanada PipeLines Ltd., and Renaissance Energy (U.S.) Inc. began importing 2.8 MMcf per day from Renaissance Energy Ltd. for resale to Delmarva Power & Light Company. Algerian LNG imports remained stagnant with only one tanker being imported by Pan National Gas Sales, Inc. (Pan National). During the first six months of 1995, data indicates gas imports increased by about 10 percent over the 1994 level (1,418 vs. 1,285 Bcf), with Canadian imports increasing by 14 percent and Algerian imports decreasing by 81 percent. During the same time period, exports increased by 18 percent (83 vs. 70.1 Bcf).

  7. Land application uses for dry flue gas desulfurization by-products. Executive summary

    SciTech Connect

    Dick, W.; Bigham, J.; Forster, R.; Hitzhusen, F.; Lal, R.; Stehouwer, R.; Traina, S.; Wolfe, W.; Haefner, R.; Rowe, G.

    1999-01-31

    Flue gas desulfurization (FGD) scrubbing technologies create several types of by-products. This project focused primarily on by-product materials obtained from what are commonly called ''dry scrubbers'' which produce a dry, solid material consisting of excess sorbent, reaction product that contains sulfate and sulfite, and coal fly ash. Prior to this project, dry FGD by-products were generally treated as solid wastes and disposed in landfills. However, landfill sites are becoming scarce and tipping fees are constantly increasing; The major objective of this project was to develop beneficial uses, via recycling, capable of providing economic benefits to both the producer and the end user of the FGD by-product. It is equally important, however, that the environmental impacts be carefully assessed so that the new uses developed are not only technically feasible but socially acceptable. Specific objectives developed for this project were derived over an 18-month period during extensive discussions with personnel from industry, regulatory agencies and research institutions. These were stated as follows: Objective 1: To characterize the material generated by dry FGD processes. Objective 2: To demonstrate the utilization of dry FGD by-product as a soil amendment on agricultural lands and on abandoned and active surface coal mines in Ohio. Objective 3: To demonstrate the use of dry FGD by-product as an engineering material for soil stabilization. Objective 4: To determine the quantities of dry FGD by-product that can be utilized in each of these applications. Objective 5. To determine the environmental and economic impacts of utilizing the material. Objective 6. To calibrate environmental, engineering, and economic models that can be used to determine the applicability and costs of utilizing these processes at other sites.

  8. Influence of Flue Gas Desulfurization Gypsum Amendments on Heavy Metal Distribution in Reclaimed Sodic Soils

    PubMed Central

    Chen, Qun; Wang, Shujuan; Li, Yan; Zhang, Ning; Zhao, Bo; Zhuo, Yuqun; Chen, Changhe

    2015-01-01

    Abstract Although flue gas desulfurization (FGD) gypsum has become an effective soil amendment for sodic soil reclamation, it carries extra heavy metal contamination into the soil environment. The fate of heavy metals introduced by FGD gypsum in sodic or saline–alkali soils is still unclear. This work aims to investigate the effects of FGD gypsum addition on the heavy metal distributions in a sodic soil. Original soil samples were collected from typical sodic land in north China. Soil column leaching tests were conducted to investigate the influence of FGD gypsum addition on the soil properties, especially on distribution profiles of the heavy metals (Pb, Cd, Cr, As, and Hg) in the soil layers. Results showed that pH, electrical conductivity, and exchangeable sodium percentage in amended soils were significantly reduced from 10.2 to 8.46, 1.8 to 0.2 dS/m, and 18.14% to 1.28%, respectively. As and Hg concentrations in the soils were found to be positively correlated with FGD gypsum added. The amount of Hg in the leachate was positively correlated with FGD gypsum application ratio, whereas a negative correlation was observed between the Pb concentration in the leachate and the FGD gypsum ratio. Results revealed that heavy metal concentrations in soils complied well with Environmental Quality Standard for Soils in China (GB15618-1995). This work helps to understand the fate of FGD gypsum-introduced heavy metals in sodic soils and provides a baseline for further environmental risk assessment associated with applying FGD gypsum for sodic soil remediation. PMID:26064038

  9. Sodic soils reclaimed with by-product from flue gas desulfurization: corn production and soil quality.

    PubMed

    Chun, S; Nishiyama, M; Matsumoto, S

    2001-01-01

    Interest is growing in the use of by-product from flue gas desulfurization (FGD) to reclaim sodic soils by controlling the pH and excessive Na+. This study evaluated the effects on corn (Zea mays) production and pH and electrical conductivity (EC) of calcareous sodic soil during four times of cultivation when the by-product was applied once at the first cultivation (Study I) and the impacts on plant and soil quality at first cultivation when the by-product was applied to the soil at 23,000 kg ha-1 (Study II). In Study I, the germination rate and corn production increased by applying the by-product (0, 5,800, 11,600, and 23,100 kg ha-1), and the greatest total amounts of corn production during the four times of cultivation was when the by-product was applied at 23,100 kg ha-1. In Study II, the pH, exchangeable sodium percentage (ESP), clay dispersion and soluble Na+ in the soil decreased and soluble Mg2+ and soluble K+ in the soil increased. The soil pH was reduced from 9.0 to 7.7 by applying the by-product. However, the by-product decreased the concentrations of total N and P in corn leaves in this study. No significant difference in the concentrations of Mo, Zn, Pb, Ni, Cd, Mn, Cr, Cu, and Al in corn leaves and the soil was observed between the by-product addition and the control except for B in the soil and Fe in corn leaves. The concentration of B in the soil was reduced from 28.7 mg kg-1 to 25.4 mg kg-1 and the concentration of Fe in corn leaves increased from 17.5 mg kg-1 to 22.6 mg kg-1 by applying the by-product in our study.

  10. Quantitative, chemical, and mineralogical characterization of flue gas desulfurization by-products.

    PubMed

    Laperche, Valérie; Bigham, Jerry M

    2002-01-01

    The objective of this study was to demonstrate that simple fractionation and selective dissolution techniques can be used to provide detailed chemical and mineralogical analyses of flue gas desulfurization by-products. The material studied was a mine grout prepared as a 1:1 mixture (wt./wt.) of fly ash (FA) and filter cake (FC) with hydrated lime (50 g kg(-1)) added to improve handling. The hydrated lime was composed mostly of calcite (CaCO3), portlandite [Ca(OH)2], lime (CaO), and brucite [Mg(OH)2] (515, 321, 55, and 35 g kg(-1), respectively) and had low (<6 g kg(-1)) concentrations of most trace elements. The FC contained hannebachite (CaSO3 x 0.5H2O) (786 g kg(-1)) with smaller quantities (<10 g kg(-1)) of calcite, quartz (SiO2), brucite, and gypsum (CaSO4 x 2H2O). Except for B and Cu, trace element concentrations were comparable to those in the hydrated lime. The FA contained both magnetic (222 g kg(-1)) and nonmagnetic (778 g kg(-1)) fractions. The former was composed mostly of hematite (Fe2O3), magnetite (Fe3O4), and glass (272, 293, and 287 g kg(-1), respectively), whereas the latter was enriched in glass, quartz, and mullite (Al6Si2O13) (515, 243, and 140 g kg(-1), respectively). Etching with 1% HF showed that 60 to 100% of trace elements were concentrated in the glass, although some metals (Co, Cr, and Mn) were clearly enriched in the magnetic phase. The aged grout contained 147 g kg(-1) ettringite [Ca6Al2(SO4)3(OH)12 x 26H2O] in addition to 314 g kg(-1) hannebachite and 537 g kg(-1) insoluble phases (mullite, quartz, hematite, magnetite, and glass). PMID:12026103

  11. Limestone scrubbing for 2000 flue gas desulfurization system. Final report, October 1, 1993--April 1, 1997

    SciTech Connect

    1998-10-16

    As emission limits for sulfur dioxide from utility coal-fired boilers become lower due to increased regulation and environmental concern around the globe, power generating companies require increasingly cost-effective pollution control technology in order to maintain or reduce the cost of electricity to the end user. Limestone based wet flue gas desulfurization, or WFGD, is the preferred sulfur dioxide removal technology for utilities in the US and worldwide. This is a result of its extensive reference list, lower risks, and lower evaluated overall costs. For more than two decades ABB has supplied WFGD systems and currently has greater than 29,000 MWe of scrubbing capacity in operation. Given the industry`s ever-present need for lower costs, ABB funds a continuous research and development program focused on technology advancements that will reduce both capital and operating costs for its customers. As a result of this effort the LS-2 Concept WFGD System was developed through revolutionary design changes in every significant subprocess of conventional WFGD technology. To demonstrate the cumulative effects of all the individual advancements of the LS-2 Concept and to prove the process`s viability and cost-efficiency under representative US power plant conditions, the Limestone Scrubbing for 2000 project was initiated. This report is the final submittal to the Ohio Coal Development Office to document the results of this demonstrate project. The four-phase project execution, from the initial design and procurement through erection and extensive testing, proceeded as scheduled and on budget. The project resulted in a successful reference program that illustrates, in detail, the improved efficiencies and costs of the LS-2 advancements.

  12. Testing CO2 Sequestration in an Alkaline Soil Treated with Flue Gas Desulfurization Gypsum (FGDG)

    NASA Astrophysics Data System (ADS)

    Han, Y.; Tokunaga, T. K.

    2012-12-01

    Identifying effective and economical methods for increasing carbon storage in soils is of interest for reducing soil CO2 fluxes to the atmosphere in order to partially offset anthropogenic CO2 contributions to climate change This study investigates an alternative strategy for increasing carbon retention in soils by accelerating calcite (CaCO3) precipitation and promoting soil organic carbon (SOC) complexation on mineral surfaces. The addition of calcium ion to soils with pH > 8, often found in arid and semi-arid regions, may accelerate the slow process of calcite precipitation. Increased ionic strength from addition of a soluble Ca source also suppresses microbial activity which oxidizes SOC to gaseous CO2. Through obtaining C mass balances in soil profiles, this study is quantifying the efficiency of gypsum amendments for mitigating C losses to the atmosphere. The objective of this study is to identify conditions in which inorganic and organic C sequestration is practical in semi-arid and arid soils by gypsum treatment. As an inexpensive calcium source, we proposed to use flue gas desulfurization gypsum (FGDG), a byproduct of fossil fuel burning electric power plants. To test the hypothesis, laboratory column experiments have been conducted in calcite-buffered soil with addition of gypsum and FGDG. The results of several months of column monitoring are demonstrating that gypsum-treated soil have lowered amounts of soil organic carbon loss and increased inorganic carbon (calcite) production. The excess generation of FGDG relative to industrial and agricultural needs, FGDG, is currently regarded as waste. Thus application of FGDG application in some soils may be an effective and economical means for fixing CO2 in soil organic and inorganic carbon forms.Soil carbon cycle, with proposed increased C retention by calcite precipitation and by SOC binding onto soil mineral surfaces, with both processes driven by calcium released from gypsum dissolution.

  13. Production of manufactured aggregates from flue gas desulfurization by-products

    SciTech Connect

    Wu, M.M.; McCoy, D.C.; Fenger, M.L.; Scandrol, R.O.; Winschel, R.A.; Withum, J.A.; Statnick, R.M.

    1999-07-01

    CONSOL R and D has developed a disk pelletization process to produce manufactured aggregates from the by-products of various technologies designed to reduce sulfur emissions produced from coal utilization. Aggregates have been produced from the by-products of the Coolside and LIMB sorbent injection, the fluidized-bed combustion (FBC), spray dryer absorption (SDA), and lime and limestone wet flue gas desulfurization (FGD) processes. The aggregates produced meet the general specifications for use as road aggregate in road construction and for use as lightweight aggregate in concrete masonry units. Small field demonstrations with 1200 lb to 5000 lb of manufactured aggregates were conducted using aggregates produced from FBC ash and lime wet FGD sludge in road construction and using aggregates made from SDA ash and lime wet FGD sludge to manufacture concrete blocks. The aggregates for this work were produced with a bench-scale (200--400 lb batch) unit. In 1999, CONSOL R and D constructed and operated a 500 lb/hr integrated, continuous pilot plant. A variety of aggregate products were produced from lime wet FGD sludge. The pilot plant test successfully demonstrated the continuous, integrated operation of the process. The pilot plant demonstration was a major step toward commercialization of manufactured aggregate production from FGD by-products. In this paper, progress made in the production of aggregates from dry FGD (Coolside, LIMB, SDA) and FBC by-products, and lime wet FGD sludge is discussed. The discussion covers bench-scale and pilot plant aggregate production and aggregate field demonstrations.

  14. Marketable products from gypsum, a coal combustion byproduct derived from a wet flue gas desulfurization process

    SciTech Connect

    Chou, M.I.M.; Ghiassi, K.; Lytle, J.M.; Chou, S.J.; Banerjee, D.D.

    1998-04-01

    For two years the authors have been developing a process to produce two marketable products, ammonium sulfate fertilizer and precipitated calcium carbonate (PCC), from wet limestone flue gas desulfurization (FGD) by-product gypsum. Phase I of the project focused on the process for converting FGD-gypsum to ammonium sulfate fertilizer with PCC produced as a by-product during the conversion. Early cost estimates suggested that the process was economically feasible when granular size ammonium sulfate crystals were produced. However, sale of the by-product PCC for high-value commercial application could further improve the economics of the process. The results of our evaluation of the market potential of the PCC by-product are reported in this paper. The most significant attributes of carbonate fillers that determine their usefulness in industry are particle size (i.e. fineness) and shape, whiteness (brightness), and mineralogical and chemical purity. The PCC produced from the FGD gypsum obtained from the Abbott Power Plant at the University of Illinois Urbana-Champaign campus are pure calcite with a CaCO{sub 3} content greater than 98%, 3% higher than the minimum requirement of 95%. However, the size, shape, and brightness of the PCC particles are suitable only for certain applications. Impurities in the gypsum from Abbott power plant influence the whiteness of the PCC products. Test results suggested that, to obtain gypsum that is pure enough to produce a high whiteness PCC for high value commercial applications, limestone with minimum color impurities should be used during the FGD process. Alternatively, purification procedures to obtain the desired whiteness of the FGD-gypsum can be used. Further improvement in the overall qualities of the PCC products should lead to a product that is adequate for high-value paper applications.

  15. Oxidative degradation of organic acids conjugated with sulfite oxidation in flue gas desulfurization

    SciTech Connect

    Lee, Y.I.

    1986-01-01

    Organic acid degradation conjugated with sulfite oxidation has been studied under flue gas desulfurization (EGD) conditions. The oxidative degradation constant, k/sub 12/, is defined as the ratio of organic acid degradation rate and sulfite oxidation rate after being normalized by the concentrations of organic acid and dissolved S(IV). K/sub 12/, not significantly affected by pH or dissolved oxygen, is around 10/sup -3/ in the absence of manganese or iron. However, k/sub 12/ is increased by certain transition metals such as Co, Ni, and Fe and is decreased by Mn and halides. Lower dissolved S(IV) magnified these effects. No k/sub 12/ greater than 4 x 10/sup -3/ or smaller than 0.1 x 10/sup -3/ has been observed. A free radical mechanism was proposed to describe the kinetics: (1) sulfate free radical is the major radical responsible to the degradation of organic acid; (2) ferrous generates sulfate radical by reacting with monoxypersulfate to enhance k/sub 12/; (3) manganous consumes sulfate radical to decrease k/sub 12/; (4) dissolved S(IV) competes with ferrous for monoxypersulfate and with manganous for sulfate radical to demonstrate the effects of dissolved S(IV) on k/sub 12/. Hydroxy and sulfonated carboxylic acids degrade approximately three times slower than saturated dicarboxylic acids; while maleic acid, an unsaturated dicarboxylic acid, degraded an order of magnitude faster. A wide spectrum of degradation products of adipic acid were found, including carbon dioxide - the major product, glutaric semialdehyde - the major retained product with low manganese, glutaric acid and valeric acids - the major retained product with high manganese, lower molecular weight mono- and dicarboxylic acids, other carbonyl compounds, and hydrocarbons.

  16. ENHANCED CONTROL OF MERCURY BY WET FLUE GAS DESULFURIZATION SYSTEMS--SITE 2 RESULTS

    SciTech Connect

    G. Blythe; S. Miller; C. Richardson; K. Searcy

    2000-06-01

    The U.S. Department of Energy and EPRI are co-funding this project to improve the control of mercury emissions from coal-fired power plants equipped with wet flue gas desulfurization (FGD) systems. The project is investigating catalytic oxidation of vapor-phase elemental mercury to a form that is more effectively captured in wet FGD systems. If successfully developed, the process could be applicable to over 90,000 MW of utility generating capacity with existing FGD systems, and to future FGD installations. Field tests are being conducted to determine whether candidate catalyst materials remain active towards mercury oxidation after extended flue gas exposure. Catalyst life will have a large impact on the cost effectiveness of this potential process. A mobile catalyst test unit is being used to test the activity of four different catalysts for a period of up to six months at each of three utility sites. Catalyst testing at the first site, which fires Texas lignite, was completed in December 1998. Testing at the second test site, which fires a Powder River Basin subbituminous coal, was completed in the fall of 1999, and testing at the third site, which fires a high-sulfur bituminous coal, will begin in 2000. This technical note reports results from Site 2; results from Site 1 were reported in a previous technical note. At Site 2, catalysts were tested in several forms, including powders dispersed in sand bed reactors and in commercial forms such as extruded beads and coated honeycomb structures. This technical note presents results from Site 2 for both the sand bed reactors and commercial catalyst forms. Field testing is being supported by laboratory tests to screen catalysts for activity at specific flue gas compositions, to investigate catalyst deactivation mechanisms and to investigate methods for regenerating spent catalysts. Laboratory results related to the Site 2 field effort are also included and discussed in this technical note. Preliminary economics, based

  17. ENHANCED CONTROL OF MERCURY BY WET FLUE GAS DESULFURIZATION SYSTEMS--SITE 2 RESULTS

    SciTech Connect

    G. Blythe; S. Miller; C. Richardson; K. Searcy

    2000-02-01

    The U.S. Department of Energy and EPRI are co-funding this project to improve the control of mercury emissions from coal-fired power plants equipped with wet flue gas desulfurization (FGD) systems. The project is investigating catalytic oxidation of vapor-phase elemental mercury to a form that is more effectively captured in wet FGD systems. If successfully developed, the process could be applicable to over 90,000 MW of utility generating capacity with existing FGD systems, and to future FGD installations. Field tests are being conducted to determine whether candidate catalyst materials remain active towards mercury oxidation after extended flue gas exposure. Catalyst life will have a large impact on the cost effectiveness of this potential process. A mobile catalyst test unit is being used to test the activity of four different catalysts for a period of up to six months at each of three utility sites. Catalyst testing at the first site, which fires Texas lignite, was completed in December 1998. Testing at the second test site, which fires a Powder River Basin subbituminous coal, was completed in the fall of 1999, and testing at the third site, which fires a high-sulfur bituminous coal, will begin in early 2000. This technical note reports results from Site 2; results from Site 1 were reported in a previous technical note. At Site 2, catalysts were tested in several forms, including powders dispersed in sand bed reactors and in more commercially viable forms such as extruded beads and coated honeycomb structures. This technical note presents results from Site 2 for both the sand bed reactors and commercial catalyst forms. Site 3 results are not yet available, but should be available late in the year 2000. Field testing is being supported by laboratory tests to screen catalysts for activity at specific flue gas compositions, to investigate catalyst deactivation mechanisms and to investigate methods for regenerating spent catalysts. Laboratory results related to the

  18. Biocatalytic desulfurization

    SciTech Connect

    Monticello, D.J. )

    1994-02-01

    Biocatalytic desulfurization (BDS) has many advantages compared to traditional refinery desulfurization processes, including: lower capital and operating costs, low-temperature and low-pressure operation and no hydrogen requirement. Biotechnology has developed from an art into a science in recent years. The HPI is familiar with an artful' application of biotechnology in the biotreatment of refinery wastes, and has experimented with other technologies for over 50 years. This paper discusses the following: biorefining, sulfur management, conventional solutions, bioprocessing precedents, new biotechnology tools, microbial desulfurization, biocatalytic desulfurization, specificity, biodesulfurization conceptual design, development issues, and implementation.

  19. Desulfurization of Illinois coals with hydroperoxides of vegetable oils and alkali, Quarterly report, March 1 - May 31, 1996

    SciTech Connect

    Smith, G.V.; Gaston, R.D.; Song, R.; Cheng, J.; Shi, F.; Wang, Y.

    1996-12-31

    Organic sulfur is removed from coals by treatment with aqueous base, air, and vegetable oils with minimal loss of BTU. Such results were revealed during exploratory experiments on an ICCI funded project to remove organic sulfur from Illinois coals with hydroperoxides of vegetable oils. In fact, prewashing IBC-108 coal with dilute alkali prior to treating with linseed oil and air results in 26% removal of sulfur. This new method is being investigated by treating coals with alkali, impregnating coals with polyunsaturated oils, converting the oils to their hydroperoxides, and heating. Since these oils are relatively inexpensive and easily applied, this project could lead to a cost effective method for removing organic sulfur from coals. During the first quarter the selection of base fro pretreatment and extraction was completed. NaOH is better than NH{sub 4}OH for the pretreatment and Na{sub 2}CO{sub 3} is better than NaOH for the oil extraction. During the second quarter the effectiveness of linseed oil and NaOH for sulfur removal from IBC-108 coal was further tested by pretreating the coal with two base concentrations at four different times followed by treatment with linseed oil at 125{degrees}C for three different times and finally washing with 5% Na{sub 2}CO{sub 3} and methanol. During this third quarter more experimental parameters were systematically varied in order to study the effectiveness of linseed oil and NaOH for sulfur removal from IBC- 108 coal.

  20. Pyrite surface characterization and control for advanced fine coal desulfurization technologies. Ninth quarterly technical progress report, September 1, 1992-- December 31, 1992

    SciTech Connect

    Wang, X.H.; Leonard, J.W.; Parekh, B.K.; Jiang, C.L.

    1992-12-31

    This is the 9th quarterly technical progress report for the project entitled ``Pyrite surface characterization and control for advanced fine coal desulfurization technologies``, DE-FG22-90PC90295. The work presented in this report was performed from September 1, 1992 to November 31, 1992. The objective of the project is to conduct extensive fundamental studies on the surface chemistry of pyrite oxidation and flotation and to understand how the alteration of the coal-pyrite surface affects the efficiency of pyrite rejection in coal flotation. During this reporting period, the surface oxidation of pyrite in various electrolytes was investigated. It has been demonstrated, for the first time, that borate, a pH buffer and electrolyte used by many previous investigators in studying sulfide mineral oxidation, actively participates in the surface oxidation of pyrite. In borate solutions, the surface oxidation of pyrite is tronly enhanced. The anodic oxidation potential of pyrite is lowered by more than 0.4 volts. The initial reaction of the borate enhanced pyrite oxidation can be described by:FeS{sub 2} + B(OH){sub 4}{sup =} ------> [S{sub 2}Fe-B(OH){sub 4}]{sub surf} + e. This reaction is irreversible and is controlled by the mass-transfer of borate species from the solution to the surface. It has been shown that the above reaction inhibits the adsorption of xanthate on pyrite. Comparative studies have been made with other sulfide minerals. The solution chemistry of the iron-borate systems have been studied to understand the electrochemical results.

  1. Recovery of SO2 and MgO from By-Products of MgO Wet Flue Gas Desulfurization.

    PubMed

    Yan, Liyun; Lu, Xiaofeng; Wang, Quanhai; Guo, Qiang

    2014-11-01

    An industrial demonstration unit using natural gas as a heat source was built to calcine the by-products of MgO wet flue gas desulfurization from power plants; influencing factors on the SO2 content in calciner gas were comprehensively analyzed; and an advantageous recycling condition of MgO and SO2 from by-products was summarized. Results showed that the SO2 content in the calciner gas was increased by more than 10 times under a lower excess air coefficient, a higher feed rate, a lower crystal water in by-products, and a higher feed port position. For the tests conducted under the excess air coefficient above and below one, the effect of the furnace temperature on the SO2 content in the calciner gas was reversed. Results of activity analysis indicate that particles of MgO generated under the calcination temperature of 900-1,000°C had a high activity. In contrast, due to the slight sintering, MgO generated under the calcination temperature of 1,100°C had a low activity. To recycle SO2 as well as MgO, a temperature range of 900-927°C for TE103 is proposed. These studies will prompt the desulfurization market diversification, reduce the sulfur's dependence on imports for making sulfuric acid, be meaningful to balance the usage of the natural resource in China, and be regarded as a reference for the development of this technology for other similar developing countries.

  2. Recovery of SO2 and MgO from By-Products of MgO Wet Flue Gas Desulfurization

    PubMed Central

    Yan, Liyun; Lu, Xiaofeng; Wang, Quanhai; Guo, Qiang

    2014-01-01

    Abstract An industrial demonstration unit using natural gas as a heat source was built to calcine the by-products of MgO wet flue gas desulfurization from power plants; influencing factors on the SO2 content in calciner gas were comprehensively analyzed; and an advantageous recycling condition of MgO and SO2 from by-products was summarized. Results showed that the SO2 content in the calciner gas was increased by more than 10 times under a lower excess air coefficient, a higher feed rate, a lower crystal water in by-products, and a higher feed port position. For the tests conducted under the excess air coefficient above and below one, the effect of the furnace temperature on the SO2 content in the calciner gas was reversed. Results of activity analysis indicate that particles of MgO generated under the calcination temperature of 900–1,000°C had a high activity. In contrast, due to the slight sintering, MgO generated under the calcination temperature of 1,100°C had a low activity. To recycle SO2 as well as MgO, a temperature range of 900–927°C for TE103 is proposed. These studies will prompt the desulfurization market diversification, reduce the sulfur's dependence on imports for making sulfuric acid, be meaningful to balance the usage of the natural resource in China, and be regarded as a reference for the development of this technology for other similar developing countries. PMID:25371652

  3. The Clean Coal Technology Program 100 MWe demonstration of gas suspension absorption for flue gas desulfurization

    SciTech Connect

    Hsu, F.E.; Hedenhag, J.G.; Marchant, S.K.; Pukanic, G.W.; Norwood, V.M.; Burnett, T.A.

    1997-12-31

    AirPol Inc., with the cooperation of the Tennessee Valley Authority (TVA) under a Cooperative Agreement with the United States Department of Energy, installed and tested a 10 MWe Gas Suspension Absorption (GSA) Demonstration system at TVA`s Shawnee Fossil Plant near Paducah, Kentucky. This low-cost retrofit project demonstrated that the GSA system can remove more than 90% of the sulfur dioxide from high-sulfur coal-fired flue gas, while achieving a relatively high utilization of reagent lime. This paper presents a detailed technical description of the Clean Coal Technology demonstration project. Test results and data analysis from the preliminary testing, factorial tests, air toxics texts, 28-day continuous demonstration run of GSA/electrostatic precipitator (ESP), and 14-day continuous demonstration run of GSA/pulse jet baghouse (PJBH) are also discussed within this paper.

  4. Advanced Flue Gas Desulfurization (AFGD) Demonstration Project. Technical progress report No. 15, July 1, 1993--September 30, 1993

    SciTech Connect

    Not Available

    1994-08-01

    The goal of this project is to demonstrate that, by combining state-of-the-art technology, highly efficient plant operation and maintenance capabilities and by-product gypsum sales, significant reductions of SO{sub 2} emissions can be achieved at approximately one-half the life cycle cost of a conventional Flue Gas Desulfurization (FGD) system. Further, this emission reduction is achieved without generating solid waste and while minimizing liquid wastewater effluent. Basically, this project entails the design, construction and operation of a nominal 600 MWe AFGD facility to remove SO{sub 2} from coal-fired power plant flue gas at the Northern Indiana Public Service Company`s Bailly Generating Station.

  5. Sulfidation of a Novel Iron Sorbent Supported on Lignite Chars during Hot Coal Gas Desulfurization

    NASA Astrophysics Data System (ADS)

    Yin, Fengkui; Yu, Jianglong; Gupta, Sushil; Wang, Shaoyan; Wang, Dongmei; Yang, Li; Tahmasebi, Arash

    The sulfidation behavior of novel iron oxide sorbents supported using activated-chars during desulfurization of hot coal gases has been studied. The sulfidation of the char-supported sorbents was investigated using a fixed-bed quartz reactor in the temperature range of 673K to 873K. The product gases were analyzed using a GC equipped with a TCD and a FPD detector. The sorbent samples before and after sulfidation were examined using SEM and XRD.

  6. Technical description of parameters influencing the pH value of suspension absorbent used in flue gas desulfurization systems.

    PubMed

    Głomba, Michał

    2010-08-01

    As a result of the large limestone deposits available in Poland, the low cost of reagent acquisition for the largescale technological use and relatively well-documented processes of flue gas desulfurization (FGD) technologies based on limestone sorbent slurry, wet scrubbing desulfurization is a method of choice in Poland for flue gas treatment in energy production facilities, including power plants and industrial systems. The efficiency of FGD using the above method depends on several technological and kinetic parameters, particularly on the pH value of the sorbent (i.e., ground limestone suspended in water). Consequently, many studies in Poland and abroad address the impact of various parameters on the pH value of the sorbent suspension, such as the average diameter of sorbent particles (related to the limestone pulverization degree), sorbent quality (in terms of pure calcium carbonate [CaCO3] content of the sorbent material), stoichiometric surfeit of CaCO3 in relation to sulfur dioxide (SO2) absorbed from flue gas circulating in the absorption node, time of absorption slurry retention in the absorber tank, chlorine ion concentration in sorbent slurry, and concentration of dissolved metal salts (Na, K, Mg, Fe, Al, and others). This study discusses the results of laboratory-scale tests conducted to establish the effect of the above parameters on the pH value of limestone slurry circulating in the SO2 absorption node. On the basis of the test results, a correlation equation was postulated to help maintain the desirable pH value at the design phase of the wet FGD process. The postulated equation displays good coincidence between calculated pH values and those obtained using laboratory measurements. PMID:20842941

  7. Technical description of parameters influencing the pH value of suspension absorbent used in flue gas desulfurization systems.

    PubMed

    Głomba, Michał

    2010-08-01

    As a result of the large limestone deposits available in Poland, the low cost of reagent acquisition for the largescale technological use and relatively well-documented processes of flue gas desulfurization (FGD) technologies based on limestone sorbent slurry, wet scrubbing desulfurization is a method of choice in Poland for flue gas treatment in energy production facilities, including power plants and industrial systems. The efficiency of FGD using the above method depends on several technological and kinetic parameters, particularly on the pH value of the sorbent (i.e., ground limestone suspended in water). Consequently, many studies in Poland and abroad address the impact of various parameters on the pH value of the sorbent suspension, such as the average diameter of sorbent particles (related to the limestone pulverization degree), sorbent quality (in terms of pure calcium carbonate [CaCO3] content of the sorbent material), stoichiometric surfeit of CaCO3 in relation to sulfur dioxide (SO2) absorbed from flue gas circulating in the absorption node, time of absorption slurry retention in the absorber tank, chlorine ion concentration in sorbent slurry, and concentration of dissolved metal salts (Na, K, Mg, Fe, Al, and others). This study discusses the results of laboratory-scale tests conducted to establish the effect of the above parameters on the pH value of limestone slurry circulating in the SO2 absorption node. On the basis of the test results, a correlation equation was postulated to help maintain the desirable pH value at the design phase of the wet FGD process. The postulated equation displays good coincidence between calculated pH values and those obtained using laboratory measurements.

  8. Summary and assessment of METC zinc ferrite hot coal gas desulfurization test program, final report: Volume 1

    SciTech Connect

    Underkoffler, V.S.

    1986-12-01

    The Morgantown Energy Technology Center (METC) has conducted a test program to develop a zinc ferrite-based high temperature desulfurization process which could be applied to fuel gas entering downstream components such as molten carbonate fuel cells or gas turbines. As a result of prior METC work with iron oxide and zinc oxide sorbents, zinc ferrite evolved as a candidate with the potential for high capacity, low equilibrium levels of H/sub 2/S, and structural stability after multiple regenerations. The program consisted of laboratory-scale testing with a two-inch diameter reactor and simulated fixed-bed gasifier gas; bench-scale testing with a six-inch diameter reactor and actual gas from the METC 42-inch fixed bed gasifier; as well as laboratory-scale testing of zinc ferrite with simulated fluidized bed gasifier gas. Optimum operating parameters for zinc ferrite such as temperatures, gas compositions, and space velocities are discussed. From the test results, salient features of zinc ferrite were derived and discussed in regard to system implications, issues raised, and technical requirements. 47 refs., 53 figs., 41 tabs.

  9. [Reparation and desulfurization of Na2CO3/straw sorbents for removing SO2 from flue gas].

    PubMed

    Shang, Hongshan; Yang, Fan; Kou, Yuan

    2003-11-01

    A series of SO2 sorbents 5%-90% (mass percent) Na2CO3/straw were prepared by conventional incipient wetness impregnation of straw with an aqueous solution of Na2CO3. It was showed that small particle size (< or = 0.28 mm) of the straw and low flow rate (40 mL/min) of the feed gas favor the removal of SO2, while temperature (70 degrees C-300 degrees C) has little effect on the desulfurization efficiency. Based on XRD, SEM and ATR-IR analysis it can be concluded that the Na2CO3 on the surface of the straw is mainly in an amorphous state. The unique structural features of the straw and its interaction with Na2CO3 lead to the amorphous structure having greater surface area (12.14 m2/g) and pore volume (0.093 cm3/g) with a high loading of Na2CO3.

  10. System for removing solids from a used lime or limestone slurry scrubbing liquor in flue gas desulfurization

    SciTech Connect

    Randolph, A.D.

    1981-10-13

    The flue gas desulfurization process using a lime or limestone slurry scrubbing solution produces used liquor containing calcium sulfite or sulfate (Typically gypsum). Precipitated particles are removed by feeding the used scrubbing liquor to an agitated crystallization zone to grow crystals and directing part of the used scrubbing liquor from that zone to a quiescent crystallization zone, in which particles are settled back into the agitated zone. An underflow stream from the agitated zone containing large crystals is combined with an overflow stream from the quiescent zone, which combined stream is clarified with the fines being returned to the scrubber and the large crystals being removed as a waste product. Apparatus for performing the above process in which the agitated and quiescent crystallization zones form part of a single crystallization vessel, and the two zones are separated by a baffle.

  11. Management of dry flue gas desulfurization by-products in underground mines. Annual report, October 1994--September 1995

    SciTech Connect

    Chugh, Y.P.; Dutta, D.; Esling, S.

    1995-10-01

    On September 30, 1993, the U.S. Department of Energy-Morgantown Energy Technology Center (DOE-METC) and Southern Illinois University at Carbondale (SIUC) entered into a cooperative research agreement entitled {open_quotes}Management of Dry Flue Gas Desulfurization By-Products in Underground Mines{close_quotes} (DE-FC21-93MC30252). Under the agreement Southern Illinois University at Carbondale will develop and demonstrate several technologies for the placement of coal combustion residues (CCBs) in abandoned coal mines, and will assess the environmental impact of such underground CCB placement. This report describes progress in the following areas: environmental characterization, mix development and geotechnical characterization, material handling and system economics, underground placement, and field demonstration.

  12. Mechanistic and kinetic studies of high-temperature coal gas desulfurization sorbents. Final report, July 1988--July 1991

    SciTech Connect

    Lew, S.; Flytzani-Stephanopoulos, M.; Sarofim, A.F.

    1991-10-01

    The overall objective of this project was to investigate the properties of and evaluate mixed oxides of zinc and titanium for hot fuel gas desulfurization. Uncombined ZnO was also investigated as a base case. Detailed investigation of the reduction and sulfidation reactions of Zn-Ti-O sorbents was performed. The intrinsic kinetics and the product layer diffusion rates in reduction and sulfidation were determined. Kinetic experiments with sorbents containing various Zn/Ti atomic ratios were performed. Chemical phase and structural transformations were followed by various methods. The results were compared to similar experiments performed with ZnO. The purpose of these experiments was to determine how the presence of titanium dioxide affects the reduction and sulfidation of ZnO. This information would be used to identify and select the sorbent composition that gives the best combination of low reduction rate and acceptable sulfidation performance at temperatures exceeding 600{degree}C. (VC)

  13. Manufacture of ammonium sulfate fertilizer from gypsum-rich byproduct of flue gas desulfurization - A prefeasibility cost estimate

    USGS Publications Warehouse

    Chou, I.-Ming; Rostam-Abadi, M.; Lytle, J.M.; Achorn, F.P.

    1996-01-01

    Costs for constructing and operating a conceptual plant based on a proposed process that converts flue gas desulfurization (FGD)-gypsum to ammonium sulfate fertilizer has been calculated and used to estimate a market price for the product. The average market price of granular ammonium sulfate ($138/ton) exceeds the rough estimated cost of ammonium sulfate from the proposed process ($111/ ton), by 25 percent, if granular size ammonium sulfate crystals of 1.2 to 3.3 millimeters in diameters can be produced by the proposed process. However, there was at least ??30% margin in the cost estimate calculations. The additional costs for compaction, if needed to create granules of the required size, would make the process uneconomical unless considerable efficiency gains are achieved to balance the additional costs. This study suggests the need both to refine the crystallization process and to find potential markets for the calcium carbonate produced by the process.

  14. Fate of mercury in flue gas desulfurization gypsum determined by Temperature Programmed Decomposition and Sequential Chemical Extraction.

    PubMed

    Zhu, Zhenwu; Zhuo, Yuqun; Fan, Yaming; Wang, Zhipeng

    2016-05-01

    A considerable amount of Hg is retained in flue gas desulfurization (FGD) gypsum from Wet Flue Gas Desulfurization (WFGD) systems. For this reason, it is important to determine the species of Hg in FGD gypsum not only to understand the mechanism of Hg removal by WFGD systems but also to determine the final fate of Hg when FGD gypsum is disposed. In this study, Temperature Programmed Decomposition (TPD) and Sequential Chemical Extraction (SCE) were applied to FGD gypsum to identify the Hg species in it. The FGD gypsum samples were collected from seven coal-fired power plants in China, with Hg concentrations ranging from 0.19 to 3.27μg/g. A series of pure Hg compounds were used as reference materials in TPD experiments and the results revealed that the decomposition temperatures of different Hg compounds increase in the order of Hg2Cl2

  15. The chemical and oxidation characteristics of semi-dry flue gas desulfurization ash from a steel factory.

    PubMed

    Liu, Ren-ping; Guo, Bin; Ren, Ailing; Bian, Jing-feng

    2010-10-01

    Some samples of semi-dry flue gas desulfurization (FGD) ash were taken from sinter gas of a steel factory. Scanning electron microscope (SEM) and X-ray diffraction (XRD) analyses were employed to identify the samples in order to investigate their physical and chemical characteristics. The results show that semi-dry FGD ash from a steel factory is stable under atmospheric conditions. It has irregular shape, a smooth surface and loose construction. The size of FGD ash particles is around 0.5-25 µm, the average size is about 5 µm and the median diameter is 4.18 µm. Semi-dry FGD ash from a steel factory consists of CaSO₃, CaSO₄, CaCO₃, some amorphous vitreous material and unburned carbon. An experimental method was found to study the oxidation characteristics of ash. A prediction model of the oxidation efficiency was obtained based on response surface methodology. The results show that not only the temperature, but also gas:solid ratio, play an important role in influencing the oxidation efficiency. The interactions of the gas:solid ratio with temperature play an essential role. An improved response surface model was obtained which can be helpful to describe the degree of oxidation efficiency of semi-dry FGD ash.

  16. Effect of additives on Hg2+ reduction and precipitation inhibited by sodium dithiocarbamate in simulated flue gas desulfurization solutions.

    PubMed

    Lu, Rongjie; Hou, Jiaai; Xu, Jiang; Tang, Tingmei; Xu, Xinhua

    2011-11-30

    Mercury (II) (Hg(2+)) ion can be reduced by aqueous S(IV) (sulfite and/or bisulfite) species, which leads to elemental mercury (Hg(0)) emissions in wet flue gas desulfurization (FGD) systems. Numerous reports have demonstrated the high trapping efficiency of sodium dithiocarbamate over heavy metals. In this paper, a novel sodium dithiocarbamate, DTCR, was utilized as a precipitator to control Hg(2+) reduction and Hg(0) emission against S(IV) in FGD solutions. Results indicated that Hg(2+) reduction efficiency decreased dramatically while precipitation rate peaked at around 91.0% in consistence with the increment of DTCR dosage. Initial pH and temperature had great inhibitory effects on Hg(2+) reduction: the Hg(2+) removal rate gradually increased and reached a plateau along with the increment of temperature and initial pH value. Chloride played a key role in Hg(2+) reduction and precipitation reactions. When Cl(-) concentration increased from 0 to 150 mM, Hg(2+) removal rate dropped from 93.84% to 86.05%, and the Hg(2+) reduction rate remained at a low level (<7.8%). SO(4)(2-), NO(3)(-) and other common metal ions would affect the efficiency of Hg(2+) reduction and precipitation reactions in the simulated desulfurization solutions: Hg(2+) removal rate could always be above 90%, while Hg(2+) reduction rate was maintained at below 10%. The predominance of DTCR over aqueous S(IV), indicated by the results above, has wide industrial applications in FGD systems.

  17. Effect of additives on Hg2+ reduction and precipitation inhibited by sodium dithiocarbamate in simulated flue gas desulfurization solutions.

    PubMed

    Lu, Rongjie; Hou, Jiaai; Xu, Jiang; Tang, Tingmei; Xu, Xinhua

    2011-11-30

    Mercury (II) (Hg(2+)) ion can be reduced by aqueous S(IV) (sulfite and/or bisulfite) species, which leads to elemental mercury (Hg(0)) emissions in wet flue gas desulfurization (FGD) systems. Numerous reports have demonstrated the high trapping efficiency of sodium dithiocarbamate over heavy metals. In this paper, a novel sodium dithiocarbamate, DTCR, was utilized as a precipitator to control Hg(2+) reduction and Hg(0) emission against S(IV) in FGD solutions. Results indicated that Hg(2+) reduction efficiency decreased dramatically while precipitation rate peaked at around 91.0% in consistence with the increment of DTCR dosage. Initial pH and temperature had great inhibitory effects on Hg(2+) reduction: the Hg(2+) removal rate gradually increased and reached a plateau along with the increment of temperature and initial pH value. Chloride played a key role in Hg(2+) reduction and precipitation reactions. When Cl(-) concentration increased from 0 to 150 mM, Hg(2+) removal rate dropped from 93.84% to 86.05%, and the Hg(2+) reduction rate remained at a low level (<7.8%). SO(4)(2-), NO(3)(-) and other common metal ions would affect the efficiency of Hg(2+) reduction and precipitation reactions in the simulated desulfurization solutions: Hg(2+) removal rate could always be above 90%, while Hg(2+) reduction rate was maintained at below 10%. The predominance of DTCR over aqueous S(IV), indicated by the results above, has wide industrial applications in FGD systems. PMID:21955657

  18. Method using lime slurry for regenerating sodium sulfite in double alkali flue gas desulfurization process

    SciTech Connect

    Dabbs, J.C.; Dauerman, L.; Delaney, B.; Rao, K.K.

    1981-05-12

    In the process of desulfurizing flue gases in which an alkaline solution of sodium, such as sodium sulfite or sodium hydroxide, is contacted with gases in a scrubber to produce a sodium bisulfite solution, an improved method is provided for substantially reducing the time and equipment required to regenerate the sodium solution. In the method, a lime slurry stream and a sodium bisulfite stream are conflowed into a bifurcated mixing nozzle having a pair of converging inlets and a common outlet. The confluence of the streams in the nozzle creates turbulence which causes the lime slurry to react substantially instantaneously with the sodium bisulfite solution to regenerate the sodium solution which is recycled to the scrubber and a calcium sulfite precipitate which is filtered from the sodium solution and discarded.

  19. (18)O(2) label mechanism of sulfur generation and characterization in properties over mesoporous Sm-based sorbents for hot coal gas desulfurization.

    PubMed

    Liu, B S; Wan, Z Y; Wang, F; Zhan, Y P; Tian, M; Cheung, A S C

    2014-02-28

    Using a sol-gel method, SmMeOx/MCM-41 or SBA-15 (Me=Fe, Co and Zn) and corresponding unsupported sorbents were prepared. The desulfurization performance of these sorbents was evaluated over a fixed-bed reactor and the effects of reaction temperature, feed and sorbent composition on desulfurization performance were studied. Samarium-based sorbents used to remove H2S from hot coal gas were reported for the first time. The results of successive sulfidation/regeneration cycles revealed that SmFeO3/SBA-15 sorbent was suitable for desulfurization of hot coal gas in the chemical industry. The formation of elemental sulfur during both sulfidation and regeneration processes depended strongly on the catalytic action of Sm2O2S species, which was confirmed for the first time via high sensitive time of flight mass spectrometer (TOF-MS) using 6%vol(18)O2/Ar regeneration gas and can reduce markedly procedural complexity. The sorbents were characterized using N2-adsorption, high-resolution transmission electron microscopy (HRTEM), X-ray diffraction (XRD), temperature-programmed reduction of H2 (H2-TPR), thermogravimetry (TG) and time-of-flight mass spectrometry (TOF-MS) techniques.

  20. (18)O(2) label mechanism of sulfur generation and characterization in properties over mesoporous Sm-based sorbents for hot coal gas desulfurization.

    PubMed

    Liu, B S; Wan, Z Y; Wang, F; Zhan, Y P; Tian, M; Cheung, A S C

    2014-02-28

    Using a sol-gel method, SmMeOx/MCM-41 or SBA-15 (Me=Fe, Co and Zn) and corresponding unsupported sorbents were prepared. The desulfurization performance of these sorbents was evaluated over a fixed-bed reactor and the effects of reaction temperature, feed and sorbent composition on desulfurization performance were studied. Samarium-based sorbents used to remove H2S from hot coal gas were reported for the first time. The results of successive sulfidation/regeneration cycles revealed that SmFeO3/SBA-15 sorbent was suitable for desulfurization of hot coal gas in the chemical industry. The formation of elemental sulfur during both sulfidation and regeneration processes depended strongly on the catalytic action of Sm2O2S species, which was confirmed for the first time via high sensitive time of flight mass spectrometer (TOF-MS) using 6%vol(18)O2/Ar regeneration gas and can reduce markedly procedural complexity. The sorbents were characterized using N2-adsorption, high-resolution transmission electron microscopy (HRTEM), X-ray diffraction (XRD), temperature-programmed reduction of H2 (H2-TPR), thermogravimetry (TG) and time-of-flight mass spectrometry (TOF-MS) techniques. PMID:24462892

  1. Naturally fractured tight gas - gas reservoir detection optimization. Quarterly report, June 1, 1996--September 30, 1996

    SciTech Connect

    Maxwell, J.M.; Ortoleva, P.; Payne, D.; Sibo, W.

    1996-11-15

    This document contains the status report for the Naturally Fractured Tight Gas-Gas Reservoir Detection Optimization project for the contract period 9/30/93 to 3/31/97. Data from seismic surveys are analyzed for structural imaging of reflector units. The data were stacked using the new, improved statics and normal moveout velocities. The 3-D basin modeling effort is continuing with code development. The main activities of this quarter were analysis of fluid pressure data, improved sedimentary history, lithologic unit geometry reconstruction algorithm and computer module, and further improvement, verification, and debugging of the basin stress and multi-phase reaction transport module.

  2. Effect of flue gas desulfurization (FGD) by-product on water quality at an underground coal mine.

    PubMed

    Lamminen, M; Wood, J; Walker, H; Chin, Y P; He, Y; Traina, S J

    2001-01-01

    In this paper, a field study was carried out to examine the effect of flue gas desulfurization (FGD) by-product on water quality at an underground coal mine in central-eastern Ohio. Flue gas desulfurizalion by-product was injected into the down-dip portions of the Robert-Dawson mine in an attempt to seal major seeps exiting the mine and to coat exposed pyritic surfaces. Immediately following grout injection, significant increases in acidity, iron, aluminum, sulfur, and calcium were observed at most surface and ground water locations near where grouting was carried out. Following this initial flush of elements, concentrations of most constituents have decreased to near pre-grouting levels. Data from the site and geochemical modeling suggest that an increase in water level or rerouting of drainage flow resulted in the dissolution of iron and aluminum sulfate salts and ferrihydrite. Dissolution of the FGD grout material resulted in increases in calcium and sulfate concentrations in the drainage waters. Water within the mine voids was saturated with respect to calcium sulfate and gypsum immediately following grout injection. Based on an analysis of core samples obtained from the site, acid mine drainage (AMD) was in contact with at least some portions of the grout and this resulted in grout weathering. Subsequent transport of calcium and sulfate to the underclay, perhaps by fracture flow, has resulted in the deposition of gypsum and calcium sulfate solids.

  3. Impact of Oxy-Fuel Conditions on Elemental Mercury Re-Emission in Wet Flue Gas Desulfurization Systems.

    PubMed

    Fernández-Miranda, Nuria; Lopez-Anton, M Antonia; Torre-Santos, Teresa; Díaz-Somoano, Mercedes; Martínez-Tarazona, M Rosa

    2016-07-01

    This study evaluates some of the variables that may influence mercury retention in wet flue gas desulfurization (WFGD) plants, focusing on oxy-coal combustion processes and differences when compared with atmospheres enriched in N2. The main drawback of using WFGD for mercury capture is the possibility of unwanted reduction of dissolved Hg(2+), leading to the re-emission of insoluble elemental mercury (Hg(0)), which decreases efficiency. To acquire a better understanding of the mercury re-emission reactions in WFGD systems, this work analyses different variables that influence the behavior of mercury in slurries obtained from two limestones, under an oxy-combustion atmosphere. The O2 supplied to the reactor, the influence of the pH, the concentration of mercury in the gas phase, and the enhancement of mercury in the slurry were the variables considered. The study was performed at laboratory scale, where possible reactions between the components in the scrubber can be individually evaluated. It was found that in an oxy-combustion atmosphere (mostly CO2), the re-emission of Hg(0) is lower than under a N2-enriched atmosphere, and the mercury is mainly retained as Hg(2+) in the liquid phase. PMID:27329988

  4. The impact of wet flue gas desulfurization scrubbing on mercury emissions from coal-fired power stations.

    PubMed

    Niksa, Stephen; Fujiwara, Naoki

    2005-07-01

    This article introduces a predictive capability for Hg retention in any Ca-based wet flue gas desulfurization (FGD) scrubber, given mercury (Hg) speciation at the FGD inlet, the flue gas composition, and the sulphur dioxide (SO2) capture efficiency. A preliminary statistical analysis of data from 17 full-scale wet FGDs connects flue gas compositions, the extents of Hg oxidation at FGD inlets, and Hg retention efficiencies. These connections clearly signal that solution chemistry within the FGD determines Hg retention. A more thorough analysis based on thermochemical equilibrium yields highly accurate predictions for total Hg retention with no parameter adjustments. For the most reliable data, the predictions were within measurement uncertainties for both limestone and Mg/lime systems operating in both forced and natural oxidation mode. With the U.S. Environmental Protection Agency's (EPA) Information Collection Request (ICR) database, the quantitative performance was almost as good for the most modern FGDs, which probably conform to the very high SO2 absorption efficiencies assumed in the calculations. The large discrepancies for older FGDs are tentatively attributed to the unspecified SO2 capture efficiencies and operating temperatures and to the possible elimination of HCl in prescrubbers. The equilibrium calculations suggest that Hg retention is most sensitive to inlet HCl and O2 levels and the FGD temperature; weakly dependent on SO2 capture efficiency; and insensitive to HgCl2, NO, CA:S ratio, slurry dilution level in limestone FGDs, and MgSO3 levels in Mg/lime systems. Consequently, systems with prescrubbers to eliminate HCl probably retain less Hg than fully integrated FGDs. The analysis also predicts re-emission of Hg(O) but only for inlet O2 levels that are much lower than those in full-scale FGDs. PMID:16111136

  5. The impact of wet flue gas desulfurization scrubbing on mercury emissions from coal-fired power stations.

    PubMed

    Niksa, Stephen; Fujiwara, Naoki

    2005-07-01

    This article introduces a predictive capability for Hg retention in any Ca-based wet flue gas desulfurization (FGD) scrubber, given mercury (Hg) speciation at the FGD inlet, the flue gas composition, and the sulphur dioxide (SO2) capture efficiency. A preliminary statistical analysis of data from 17 full-scale wet FGDs connects flue gas compositions, the extents of Hg oxidation at FGD inlets, and Hg retention efficiencies. These connections clearly signal that solution chemistry within the FGD determines Hg retention. A more thorough analysis based on thermochemical equilibrium yields highly accurate predictions for total Hg retention with no parameter adjustments. For the most reliable data, the predictions were within measurement uncertainties for both limestone and Mg/lime systems operating in both forced and natural oxidation mode. With the U.S. Environmental Protection Agency's (EPA) Information Collection Request (ICR) database, the quantitative performance was almost as good for the most modern FGDs, which probably conform to the very high SO2 absorption efficiencies assumed in the calculations. The large discrepancies for older FGDs are tentatively attributed to the unspecified SO2 capture efficiencies and operating temperatures and to the possible elimination of HCl in prescrubbers. The equilibrium calculations suggest that Hg retention is most sensitive to inlet HCl and O2 levels and the FGD temperature; weakly dependent on SO2 capture efficiency; and insensitive to HgCl2, NO, CA:S ratio, slurry dilution level in limestone FGDs, and MgSO3 levels in Mg/lime systems. Consequently, systems with prescrubbers to eliminate HCl probably retain less Hg than fully integrated FGDs. The analysis also predicts re-emission of Hg(O) but only for inlet O2 levels that are much lower than those in full-scale FGDs.

  6. The impact of wet flue gas desulfurization scrubbing on mercury emissions from coal-fired power stations

    SciTech Connect

    Stephen Niksa; Naoki Fujiwara

    2005-07-01

    The article introduces a predictive capability for mercury (Hg) retention in any Ca-based wet flue gas desulfurization (FGD) scrubber, given Hg speciation at the FGD inlet, the flue gas composition, and the sulphur dioxide (SO{sub 2}) capture efficiency. A preliminary statistical analysis of data from 17 full-scale wet FGDs connects flue gas compositions, the extents of Hg oxidation at FGD inlets, and Hg retention efficiencies. These connections show that solution chemistry within the FGD determines Hg retention. A more thorough analysis based on thermochemical equilibrium yields highly accurate predictions for total Hg retention with no parameter adjustments. For the most reliable data, the predictions were within measurement uncertainties for both limestone and Mg/lime systems operating in both forced and natural oxidation mode. With the U.S. Environmental Protection Agency's (EPA) Information Collection Request (ICR) database, the quantitative performance was almost as good for the most modern FGDs, which probably conform to the very high SO{sub 2} absorption efficiencies assumed in the calculations. The large discrepancies for older FGDs are tentatively attributed to the unspecified SO{sub 2} capture efficiencies and operating temperatures and to the possible elimination of HCl in prescrubbers. The equilibrium calculations suggest that Hg retention is most sensitive to inlet HCl and O{sub 2} levels and the FGD temperature; weakly dependent on SO{sub 2} capture efficiency; and insensitive to HgCl{sub 2}, NO, CA:S ratio, slurry dilution level in limestone FGDs, and MgSO{sub 3} levels in Mg/lime systems. Consequently, systems with prescrubbers to eliminate HCl probably retain less Hg than fully integrated FGDs. The analysis also predicts re-emission of Hg{sub 0} but only for inlet O{sub 2} levels that are much lower than those in full-scale FGDs. 12 refs., 5 figs., 3 tabs.

  7. Permitting and solid waste management issues for the Bailly Station wet limestone Advanced Flue Gas Desulfurization (AFGD) system

    SciTech Connect

    Bolinsky, F.T. ); Ross, J. ); Dennis, D.S. . Stearns-Roger Div.); Huston, J.S. )

    1991-01-01

    Pure Air (a general partnership between Air Products and Chemicals, Inc., and Mitsubishi Heavy Industries America, Inc.). is constructing a wet limestone co-current advanced flue gas desulfurization (AFGD) system that has technological and commercial advantages over conventional FGD systems in the United States. The AFGD system is being installed at the Northern Indiana Public Service Company's Bailly Generating Station near Gary, Indiana. The AFGD system is scheduled to be operational by the Summer, 1992. The AFGD system will remove at least 90 percent of the sulfur dioxide (SO{sub 2}) in the flue gas from Boilers 7 and 8 at the Station while burning 3.2 percent sulfur coal. Also as part of testing the AFGD system, 95 percent removal of SO{sub 2} will be demonstrated on coals containing up to 4.5 percent sulfur. At the same time that SO{sub 2} is removed from the flue gas, a gypsum by-product will be produced which will be used for wallboard manufacturing. Since the AFGD system is a pollution control device, one would expect its installation to be received favorably by the public and regulatory agencies. Although the project was well received by regulatory agencies, on public group (Save the Dunes Council) was initially concerned since the project is located adjacent to the Indiana Dunes National Lakeshore. The purpose of this paper is to describe the project team's experiences in obtaining permits/approvals from regulatory agencies and in dealing with the public. 1 ref., 1 fig., 2 tabs.

  8. [TDA`s hot gas desulfurization sorbent]. TDA Inc./FETC CRADA No. 97-F003, final report

    SciTech Connect

    Berry, D.A.

    1997-11-14

    This report describes the results of a Cooperative Research and Development Agreement (CRADA) between TDA Incorporated and the Federal Energy Technology Center (FETC) in Morgantown, West Virginia. The objective of this CRADA was to evaluate the performance of TDA`s hot gas desulfurization (HGD) sorbent for use in fossil fuel gasification processes. This particular sorbent, TNT-MB was developed for use in moving-bed HGD reactors in an integrated gasification combined cycle (IGCC) power plant. Two separate tests were conducted; a 10-cycle test, and a low-temperature scoping test. All 10 cycles absorbed H{sub 2}S for the prescribed 125 minutes without breakthrough. The H{sub 2}S concentration remained below 50 ppmv throughout the 125 minute test period. The sorbent showed an increase in attrition resistance from 1.8% (fresh) to 0.87% (reactor inlet) and 0.64% (reactor outlet) after 10 cycles. The results of an additional attrition test are also contained in this report.

  9. Management of dry flue gas desulfurization by-products in underground mines. Topical report, April 1, 1996--April 30, 1997

    SciTech Connect

    Chugh, Y.P.; Brackebusch, F.; Carpenter, J.

    1998-12-31

    This report represents the Final Technical Progress Report for Phase II of the overall program for a cooperative research agreement between the U.S. Department of Energy - MORGANTOWN Energy Technology Center (DOE-METC) and Southern Illinois University at Carbondale (SIUC). Under the agreement, SIUC will develop and demonstrate technologies for the handling, transport, and placement in abandoned underground coal mines of dry flue gas desulfurization by-products, such as fly ash, scrubber sludge, fluidized bed combustion by-products, and will assess the environmental impact of such underground placement. The overall program is divided into three (3) phases. Phase II of the program is primarily concerned with developing and testing the hardware for the actual underground placement demonstrations. Two technologies have been identified and hardware procured for full-scale demonstrations: (1) hydraulic placement, where coal combustion by-products (CCBs) will be placed underground as a past-like mixture containing about 70 to 75 percent solids; and (2) pneumatic placement, where CCBs will be placed underground as a relatively dry material using compressed air. 42 refs., 36 figs., 36 tabs.

  10. Remediation of saline-sodic soil with flue gas desulfurization gypsum in a reclaimed tidal flat of southeast China.

    PubMed

    Mao, Yumei; Li, Xiaping; Dick, Warren A; Chen, Liming

    2016-07-01

    Salinization and sodicity are obstacles for vegetation reconstruction of coastal tidal flat soils. A study was conducted with flue gas desulfurization (FGD)-gypsum applied at rates of 0, 15, 30, 45 and 60Mg/ha to remediate tidal flat soils of the Yangtze River estuary. Exchangeable sodium percentage (ESP), exchangeable sodium (ExNa), pH, soluble salt concentration, and composition of soluble salts were measured in 10cm increments from the surface to 30cm depth after 6 and 18months. The results indicated that the effect of FGD-gypsum is greatest in the 0-10cm mixing soil layer and 60Mg/ha was the optimal rate that can reduce the ESP to below 6% and decrease soil pH to neutral (7.0). The improvement effect was reached after 6months, and remained after 18months. The composition of soluble salts was transformed from sodic salt ions mainly containing Na(+), HCO3(-)+CO3(2-) and Cl(-) to neutral salt ions mainly containing Ca(2+) and SO4(2-). Non-halophyte plants were survived at 90%. The study demonstrates that the use of FGD-gypsum for remediating tidal flat soils is promising.

  11. The evolution of particles in the plume from a large coal-fired boiler with flue gas desulfurization.

    PubMed

    Imhoff, R E; Tanner, R L; Valente, R J; Luria, M

    2000-07-01

    Airborne measurements were made of gaseous and particulate species in the plume of a large coal-fired power plant after flue gas desulfurization (FGD) controls were installed. These measurements were compared with measurements made before the controls were installed. The light scattering and number and volume distributions of plume excess particles were determined by nephelometry and optical particle counting techniques. The plume impact based on optical techniques was much lower than that observed in earlier measurements. Indeed, plume excess volumes as a function of particle size were of the same magnitude as the variability of the background volume distribution. In situ excess plume scattering actually decreased with distance from the source, in contrast to pre-FGD conditions. The upper limit for the dry rate of SO2-to-SO4(2-) conversion was estimated from plume excess volume measurements to be about 4% hr-1. This is slightly greater than the upper limit, 3.5% hr-1, estimated by earlier researchers, but the same as that estimated using the present technique with the earlier data. The cross-plume profile of volume suggests SO2-to-SO4(2-) conversion is highest at the plume edges. The greatest benefit of SO2 reduction on plume excess volume and visibility appears to occur far down-wind of the source.

  12. Evaluation of some regenerable sulfur dioxide absorbents for flue gas desulfurization. [Diethylenetriamine, ethylenediamine, 1-methyl-2-pyrrolidone

    SciTech Connect

    Walker, R.J.; Schwartz, C.H.; Wildman, D.J.; Gasior, S.J.

    1982-07-01

    The vapor pressure of sulfur dioxide above aqueous solutions of citric acid (2-hydroxy-1,2,3-propanetricarboxylic acid), glycolic acid (hydroxyacetic acid), 1-methyl-2-pyrrolidone, ethylenediamine (1,2 diaminoethane), and diethylenetriamine (2,2' diaminodiethylamine), as well as above pure tri-n-butyl phosphate, 1-methyl-2-pyrrolidone, and water, were measured for temperatures from 46.2/sup 0/C to 91.1/sup 0/C for possible application to regenerable flue gas desulfurization systems. Sulfur dioxide loadings in the absorbent ranged from 3.1 x 10/sup -5/ to 5.27 x 10/sup -1/ g/g. Measurements were made in a laboratory apparatus using N/sub 2//SO/sub 2/ mixtures. Results were used to estimate the steam rate and principal costs of processes for 11 of the absorbents. For sulfur dioxide absorption followed by indirect steam stripping, a 9.75% ethylenediamine solution had the lowest steam rate. The ethylenediamine steam rate was 25% of the next lowest steam rate, which was for 100% 1-methyl-2-pyrrolidone. However, cost of losses of ethylenediamine vapor up the stack were excessive, indicating that a higher-boiling-point amine would be preferable.

  13. Mercury vapor pressure of flue gas desulfurization scrubber suspensions: effects of pH level, gypsum, and iron.

    PubMed

    Schuetze, Jan; Kunth, Daniel; Weissbach, Sven; Koeser, Heinz

    2012-03-01

    Calcium-based scrubbers designed to absorb HCl and SO(2) from flue gases can also remove oxidized mercury. Dissolved mercury halides may have an appreciable partial vapor pressure. Chemical reduction of the dissolved mercury may increase the Hg emission, thereby limiting the coremoval of mercury in the wet scrubbing process. In this paper we evaluate the effects of the pH level, different gypsum qualities, and iron in flue gas desulfurization (FGD) scrubber suspensions. The impact of these parameters on mercury vapor pressure was studied under controlled laboratory conditions in model scrubber suspensions. A major influence is exerted by pH values above 7, considerably amplifying the mercury concentration in the vapor phase above the FGD scrubber suspension. Gypsum also increases the mercury re-emission. Fe(III) decreases and Fe(II) increases the vapor pressure significantly. The consequences of the findings for a reliable coremoval of mercury in FGD scrubbers are discussed. It is shown that there is an increased risk of poor mercury capture in lime-based FGD scrubbers in comparison to limestone FGD scrubbers.

  14. Economic assessment of advanced flue gas desulfurization processes. Final report. Volume 2. Appendices G, H, and I

    SciTech Connect

    Bierman, G. R.; May, E. H.; Mirabelli, R. E.; Pow, C. N.; Scardino, C.; Wan, E. I.

    1981-09-01

    This report presents the results of a project sponsored by the Morgantown Energy Technology Center (METC). The purpose of the study was to perform an economic and market assessment of advanced flue gas desulfurization (FGD) processes for application to coal-fired electric utility plants. The time period considered in the study is 1981 through 1990, and costs are reported in 1980 dollars. The task was divided into the following four subtasks: (1) determine the factors affecting FGD cost evaluations; (2) select FGD processes to be cost-analyzed; (3) define the future electric utility FGD system market; and (4) perform cost analyses for the selected FGD processes. The study was initiated in September 1979, and separate reports were prepared for the first two subtasks. The results of the latter two subtasks appear only in this final report, since the end-date of those subtasks coincided with the end-date of the overall task. The Subtask 1 report, Criteria and Methods for Performing FGD Cost Evaluation, was completed in October 1980. A slightly modified and condensed version of that report appears as Appendix B to this report. The Subtask 2 report, FGD Candidate Process Selection, was completed in January 1981, and the principal outputs of that subtask appear in Appendices C and D to this report.

  15. Investigation of the chemical pathway of gaseous nitrogen dioxide formation during flue gas desulfurization with dry sodium bicarbonate injection

    NASA Astrophysics Data System (ADS)

    Stein, Antoinette Weil

    The chemical reaction pathway for the viable flue gas desulfurization process, dry sodium bicarbonate injection, was investigated to mitigate undesirable plume discoloration. Based on a foundation of past findings, a simplified three-step reaction pathway was hypothesized for the formation of the plume-discoloring constituent, NO2. As the first step, it was hypothesized that sodium sulfite formed by sodium bicarbonate reaction with flue gas SO 2. As the second step, it was hypothesized that sodium nitrate formed by sodium sulfite reaction with flue gas NO. And as the third step, it was hypothesized that NO2 and sodium sulfate formed by sodium nitrate reaction with SO2. The second and third hypothesized steps were experimentally investigated using an isothermal fixed bed reactor. As reported in the past, technical grade sodium sulfite was found to be un-reactive with NO and O2. Freshly prepared sodium sulfite, maintained unexposed to moist air, was shown to react with NO and O2 resulting in a mixture of sodium nitrite and sodium nitrate together with a significant temperature rise. This reaction was found to proceed only when oxygen was present in the flue gas. As reported in the past, technical grade sodium nitrate was shown to be un-reactive with SO2. But freshly formed sodium nitrate kept unexposed to humidity was found to be reactive with SO2 and O 2 resulting in the formation of NO2 and sodium sulfate polymorphic Form I. The NO2 formation by this reaction was shown to be temperature dependent with maximum formation at 175°C. Plume mitigation methods were studied based on the validated three-step reaction pathway. Mitigation of NO2 was exhibited by limiting oxygen concentration in the flue gas to a level below 5%. It was also shown that significant NO2 mitigation was achieved by operating below 110°C or above 250°C. An innovative NO2 mitigation method was patented as a result of the findings of this study. The patented process incorporated a process step of

  16. Advances of flue gas desulfurization technology for coal-fired boilers and strategies for sulfur dioxide pollution prevention in China

    SciTech Connect

    Yang, C.; Zeng, G.; Li, G.; Qiu, J.

    1999-07-01

    Coal is one of the most important kinds of energy resources at the present time and in the immediate future in China. Sulfur dioxide resulting from combustion of coal is one of the principle pollutants in the air. Control of SO{sub 2} discharge is still a major challenge for environmental protection in developing China. In this paper, research, development and application of technology of flue gas desulfurization (FGD) for coal-fired boilers in China will be reviewed with emphasis on cost-effective technology, and the development trends of FGD technology, as well as the strategy for SO{sub 2} discharge control in China, will be analyzed. A practical technology for middle-small-sized boilers developed by the primary author and the field investigation results will also be presented. At present, there are four major kinds of FGD technologies that are practical to be applied in China for their cost-effectiveness and efficiency to middle-small-sized boilers. An important development trend of the FGD technology for middle-small-sized boilers for the next decade is improvement of the existing cost-effective wet-type FGD technology, and in the future it will be the development of dry-type FGD technology. For middle-sized generating boilers, the development direction of the FGD technology is the spraying and drying process. For large-sized generating boilers, the wet-type limestone-plaster process will still be applied in the immediate future, and dry-type FGD technologies, such as ammonia with electron beam irradiation, will be developed in the future. State strategies for the control of SO{sub 2} discharge will involve the development and popularization of efficient coal-fired devices, extension of gas coal and liquefied coal, spreading coal washing, and centralized heating systems.

  17. 18 CFR 141.400 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 141.400 Section 141..., licensees, and natural gas companies. (a) Prescription. The quarterly report of electric utilities, licensees, and natural gas companies, designated as FERC Form No. 3-Q, is prescribed for the...

  18. 18 CFR 141.400 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 141.400 Section 141..., licensees, and natural gas companies. (a) Prescription. The quarterly report of electric utilities, licensees, and natural gas companies, designated as FERC Form No. 3-Q, is prescribed for the...

  19. 18 CFR 260.300 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 260.300 Section 260... ENERGY APPROVED FORMS, NATURAL GAS ACT STATEMENTS AND REPORTS (SCHEDULES) § 260.300 FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas companies. (a)...

  20. 18 CFR 260.300 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 260.300 Section 260... ENERGY APPROVED FORMS, NATURAL GAS ACT STATEMENTS AND REPORTS (SCHEDULES) § 260.300 FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas companies. (a)...

  1. 18 CFR 141.400 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 141.400 Section 141..., licensees, and natural gas companies. (a) Prescription. The quarterly report of electric utilities, licensees, and natural gas companies, designated as FERC Form No. 3-Q, is prescribed for the...

  2. 18 CFR 141.400 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 141.400 Section 141..., licensees, and natural gas companies. (a) Prescription. The quarterly report of electric utilities, licensees, and natural gas companies, designated as FERC Form No. 3-Q, is prescribed for the...

  3. 18 CFR 260.300 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 260.300 Section 260... ENERGY APPROVED FORMS, NATURAL GAS ACT STATEMENTS AND REPORTS (SCHEDULES) § 260.300 FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas companies. (a)...

  4. 18 CFR 260.300 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 260.300 Section 260... ENERGY APPROVED FORMS, NATURAL GAS ACT STATEMENTS AND REPORTS (SCHEDULES) § 260.300 FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas companies. (a)...

  5. 18 CFR 260.300 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 260.300 Section 260... ENERGY APPROVED FORMS, NATURAL GAS ACT STATEMENTS AND REPORTS (SCHEDULES) § 260.300 FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas companies. (a)...

  6. 18 CFR 141.400 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 141.400 Section 141..., licensees, and natural gas companies. (a) Prescription. The quarterly report of electric utilities, licensees, and natural gas companies, designated as FERC Form No. 3-Q, is prescribed for the...

  7. Numerical simulation of multiphase flow and collision humidification in the multifluid alkaline spray generator for a novel semidry flue gas desulfurization system

    SciTech Connect

    Zhou, Y.G.; Cao, W.C.; Wang, L.; Zhang, M.C.

    2008-07-15

    A hybrid Eulerian-Lagrangian model was developed to simulate gas-droplet-particle multiphase flow and the collision humidification between sorbent particles and spray droplets in the confined multifluid alkaline spray generator for a novel semidry flue gas desulfurization system. In this model, the motions of discrete phases were tracked simultaneously by using a stochastic trajectory approach, and a probability model of droplets catching particles was presented to judge whether sorbent particles were caught with direct simulation Monte Carlo method. Numerical humidification efficiency of sorbent particles is validated by the experimental one deduced from the measured desulfurization efficiency. The effects of flue gas flow rate, spray droplet diameter, sorbent particle diameter, and particle injection location on the humidification efficiency were optimized. Numerical results show that the collision humidification efficiency of sorbent particles increases significantly at the axial distance of 1.67 times the generator diameter from the nozzle tip and reaches 78.5% without recirculation flow in the alkaline spray generator when the ratio of flue gas mass flow rate to spray water mass flow rate is 6.7. Moreover, there is an optimal droplet diameter ranging from 125 to 150 {mu} m and an optimal particle injection location corresponding to the maximum humidification efficiency in this paper.

  8. Anion-exchange resin-based desulfurization process

    SciTech Connect

    Sheth, A.C.; Strevel, S.D.; Dharmapurikar, R.

    1992-01-01

    Under DOE Grant No. FG22-90PC90309, the University of Tennessee Space Institute (UTSI) is contracted to further develop its anion-exchange, resin-based desulfurization concept to desulfurize alkali metal sulfates. From environmental as well as economic viewpoints, it is necessary to remove soluble sulfates from the wastes created by flue gas desulfurization systems. In order to do this economically, a low-cost desulfurization process for spent sorbents is necessary. UTSI's anion-exchange resin-based desulfurization concept is believed to satisfy these requirements.

  9. Soil carbon sequestration in semi-arid soil through the addition of fuel gas desulfurization gypsum (FGDG)

    NASA Astrophysics Data System (ADS)

    Han, Young-Soo; Tokunaga, Tetsu; Oh, Chamteut

    2014-05-01

    This study investigated a new strategy for increasing carbon retention in slightly alkaline soils through addition of fuel gas desulfurization gypsum (FGDG, CaSO4•2H2O). FGDG is moderately soluble and thus the FGDG amendment may be effective to reduce microbial respiration, to accelerate calcite (CaCO3) precipitation, and to promote soil organic carbon (SOC) complexation on mineral surfaces, but rates of these processes need to be understood. The effects of FGDG addition were tested in laboratory soil columns with and without FGDG-amended layers, and in greenhouse soil columns planted with switchgrass, a biofuel crop. The results of laboratory column experiments demonstrated that additions of FGDG promote soil carbon sequestration through suppressing microbial respiration to the extent of ~200 g per m2 soil per m of supplied water, and promoting calcite precipitation at similar rates. The greenhouse experiments showed that the FGDG treatments did not adversely affect biomass yield (~600 g dry biomass/m2/harvest) at the higher irrigation rate (50 cm/year), but substantially reduced recoverable biomass under the more water-limited conditions (irrigation rate = 20 cm/year). The main achievements of this study are (1) the identification of conditions in which inorganic and organic carbon sequestration is practical in semi-arid and arid soils, (2) development of a method for measuring the total carbon balance in unsaturated soil columns, and (3) the quantification of different pathways for soil carbon sequestration in response to FGDG amendments. These findings provide information for evaluating land use practices for increased soil carbon sequestration under semi-arid region biofuel crop production.

  10. Effect of Byproducts of Flue Gas Desulfurization on the Soluble Salts Composition and Chemical Properties of Sodic Soils

    PubMed Central

    Wang, Jinman; Bai, Zhongke; Yang, Peiling

    2013-01-01

    The byproducts of flue gas desulfurization (BFGD) are a useful external source of Ca2+ for the reclamation of sodic soils because they are comparatively cheap, generally available and have high gypsum content. The ion solution composition of sodic soils also plays an important role in the reclamation process. The effect of BFGD on the soluble salts composition and chemical properties of sodic soils were studied in a soil column experiment. The experiment consisted of four treatments using two different sodic soils (sodic soil I and sodic soil II) and two BFGD rates. After the application of BFGD and leaching, the soil soluble salts were transformed from sodic salts containing Na2CO3 and NaHCO3 to neutral salts containing NaCl and Na2SO4. The sodium adsorption ratio (SAR), pH and electrical conductivity (EC) decreased at all soil depths, and more significantly in the top soil depth. At a depth of 0–40 cm in both sodic soil I and sodic soil II, the SAR, EC and pH were less than 13, 4 dS m−1 and 8.5, respectively. The changes in the chemical properties of the sodic soils reflected the changes in the ion composition of soluble salts. Leaching played a key role in the reclamation process and the reclamation effect was positively associated with the amount of leaching. The soil salts did not accumulate in the top soil layer, but there was a slight increase in the middle and bottom soil depths. The results demonstrate that the reclamation of sodic soils using BFGD is promising. PMID:23936481

  11. Possible utilization of flue-gas desulfurization gypsum and fly ash for citrus production: Evaluation of crop growth response

    SciTech Connect

    Alva, A.K. . Citrus Research and Education Center)

    1994-01-01

    The application of industrial by-products to agricultural land has been a topic of considerable interest during recent years. For the industries, this is an attractive avenue to utilize the by-products rather than land filling. Agriculturists/horticulturists are faced with a new challenge to evaluate the potential advantages of this practice in terms of crop growth, production, and quality as well as effects of such practices on environmental quality. Fly ash and flue-gas desulfurization (FGD) gypsum are by-products produced from coal-fired electric power generation plants. There is a growing interest in evaluation of potential benefits of land application of coal combustion by products mixed with organic by-products. The objective of this study was to investigate the effects of application of FGD gypsum, fly ash or chicken manure,, or application of the former two in combination with the latter, on soil properties as well as on growth and mineral nutrition of Cleopatra mandarin and Swingle citrumelo rootstock seedlings grown on a Myakka sand. The growth of seedlings of either rootstock improved significantly in soils amended with either FGD gypsum, fly ash, or chicken manure, individually or in combination of either by-product with chicken manure. However, the ranking of various amendments in relation to growth response differed between the two rootstocks. The combined application of all three amendments decreased the growth of both rootstock seedlings significantly as compared to that of seedlings in unamended soil. The application of either FGD gypsum, fly ash, or chicken manure each at 2 g/kg soil increased the concentration of Ca, Ca and K, and Ca and P in the leaves of seedlings, respectively.

  12. Development of novel copper-based sorbents for hot-gas cleanup. [Quarterly] technical report, March 1, 1993--May 31, 1993

    SciTech Connect

    Hill, A.H.; Abbasian, J.; Flytzani-Stephanopoulos, M.; Li, Li

    1993-09-01

    The objective of this investigation is to evaluate two novel copper-based sorbents (i.e. copper-chromium and copper-cerium) for their effectiveness in removing hydrogen sulfide from fuel gas in the temperature range of 650{degrees} to 850{degrees}C. In this program, structural and kinetic studies are conducted on various compositions of the two selected copper-based sorbents to determine the optimum sorbent composition. The effect of operating conditions on the performance of the sorbents alone with the stability and regenerability of the selected sorbents in successive sulfidation/regeneration operation are determined. Parametric multicycle desulfurization tests were conducted this quarter in a bench-scale (5-cm-diameter) quartz reactor at one atmosphere using the CuCr{sub 2}O{sub 4} and CuO/CeO{sub 2} sorbents. The parameters studied included temperature, space velocity, and feed gas composition. Both sorbents were able to reduce the H{sub 2}S concentration of the reactor feed gas to <10 ppM under all conditions tested. The apparent reactivity of the CuO/CeO{sub 2} sorbent was lower after the first cycle which may be attributed to incomplete regeneration caused by sulfate formation.

  13. Desulfurization of hot fuel gas produced from high-chlorine Illinois coals

    SciTech Connect

    O'Brien, W.S.

    1991-01-01

    New coal gasification processes are now being developed which can generate electricity with high thermal efficiency either in a combined gas-turbine, steam-turbine cycle or in a fuel cell. Both of these coal-to-electricity pathways require that the coal-derived fuel gas be at a high temperature and be free of potential pollutants, such as sulfur compounds. Unfortunately, some high-sulfur Illinois coals also contain significant chlorine which converts into hydrogen chloride (HC1) in the coal-gas. This project investigates the effect of HC1, in concentrations typical of a gasifier fed by high-chlorine Illinois coals, on zinc-titanate sorbents that are currently being developed for H{sub 2}S and COS removal from hot coal-gas. This study is designed to identify any deleterious changes in the sorbent caused by the HC1, both in adsorptive operation and in the regeneration cycle, and will pave the way to modify the sorbent formulation or the process operating procedure to remove HC1 along with the H{sub 2}S and COS from the coal-gas. This will negate any harmful consequences of utilizing high-chlorine Illinois in these processes. The bench- scale fluidized bed has been modified to prevent potential HC1 corrosion and startup experiments have proven the reactor system operable and capable of yielding reliable experimental results. The first of the planned experiments in the project are now being performed. 1 fig.

  14. [Intermediate experiment and mechanism analysis of flue gas desulfurization technology by circulating fluidized bed].

    PubMed

    Zhao, Xudong; Wu, Shaohua; Ma, Chunyuan; Qin, Yukun

    2002-03-01

    A new Circulating Fluidized Bed was designed for intermediate experiment of flue gas desulphurization, in which the flue gas flow rate was 3500 m3/h. By using it, the basic experiments were carried out to study the influence of Ca/S and supersaturated temperature on desulphurization efficiency and the effect of the recycling solid particle in the sulfur removal column on desulphurization performance. The results showed when Ca/S = 1.2, the desulphurization efficiency was increased by 15% through the recycle of solid particle; the gas velocity inside the bed could be designed higher. The mechanism analysis were also studied and the method to increase effective resident time was introduced.

  15. Recession becomes major force to tighten grip on quarterly gas pipeline building costs

    SciTech Connect

    Morgan, J.M.

    1983-04-25

    This article points out that the major force affecting gas pipeline building costs, during the second quarter of 1982, was the recession. The total composite cost index for building gas pipelines increased by only 1.01%. Material prices for steel line pipe, valves, fittings, and line pipe coating showed little or no gain during the period. Installation labor costs continued to climb. Discusses construction activity, compressor equipment and drive units, and high pressure gas station piping.

  16. Integrated operation of a pressurized gasifier, hot gas desulfurization system and turbine simulator

    SciTech Connect

    Bevan, S.; Najewicz, D.; Gal, E.; Furman, A.H.; Ayala, R.; Feitelberg, A.

    1994-10-01

    The overall objective of the General Electric Hot Gas Cleanup (HGCU) Program is to develop a commercially viable technology to remove sulfur, particulates, and halogens from a high-temperature fuel gas stream using a moving bed, regenerable mixed metal oxide sorbent based process. This technology will ultimately be incorporated into advanced Integrated Gasification Combined Cycle (IGCC) power generation systems. The objectives of the turbine simulator testing are (1) to demonstrate the suitability of fuel gas processed by the HGCU system for use in state-of-the-art gas turbines firing at F conditions (2,350 F rotor inlet temperature) and (2) to quantify the combustion characteristics and emissions of such a combustor. Testing of the GE HGCU system has been underway since December 1990. The two most recent tests, Test 5 and Test 6, represent the latest advancements in regenerator configuration, type of sorbent, and chloride control systems. Test 5 was based on the use of zinc titanate sorbent and included a revised regenerator configuration and a sodium bicarbonate injection system for chloride control. Test 6 incorporated the use of Z-Sorb, a chloride guard in the regenerator recycle loop, and further modifications to the regenerator internal configuration. This report describes the test conditions in detail and discusses the test results.

  17. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes

    SciTech Connect

    Jozewicz, W. . Environmental Systems Div.); Rochelle, G.T. . Dept. of Chemical Engineering)

    1992-01-29

    Removal of sulfur dioxide (SO{sub 2}) from the flue gas of coal- burning power plants can be achieved by duct spray drying using calcium hydroxide (Ca(OH){sub 2}) slurries. A primary objective of this research was to discover the aspects of mass transfer into Ca(OH){sub 2} slurries which limit SO{sub 2} absorption. A bench- scale stirred tank reactor with a flat gas/liquid interface was used to simulate SO{sub 2} absorption in a slurry droplet. The absorption rate of SO{sub 2} from gas concentrations of 500 to 5000 ppm was measured at 55{degrees}C in clear solutions and slurries of Ca(OH){sub 2} up to 1.0 M (7 wt percent). Results are reported in terms of the enhancement factor, {O}. This research will allow prediction of conditions where the absorption of SO{sub 2} in Ca(OH){sub 2} slurries can be enhanced by changes to liquid phase constituents (under which SO{sub 2} absorption is controlled by liquid film mass transfer). Experiments in the stirred tank have shown that SO{sub 2} absorption in a 1.0 M Ca(OH){sub 2} slurry was completely dominated by gas film mass transfer with a large excess of Ca(OH){sub 2} but becomes controlled by liquid film resistance at greater than 50 percent Ca(OH){sub 2} utilization. (VC)

  18. Numerical Modeling of Reactive Multiphase Flow for FCC and Hot Gas Desulfurization Circulating Fluidized Beds

    SciTech Connect

    2005-07-01

    This work was carried out to understand the behavior of the solid and gas phases in a CFB riser. Only the riser is modeled as a straight pipe. A model with linear algebraic approximation to solids viscosity of the form, {musubs} = 5.34{epsisubs}, ({espisubs} is the solids volume fraction) with an appropriate boundary condition at the wall obtained by approximate momentum balance solution at the wall to acount for the solids recirculation is tested against experimental results. The work done was to predict the flow patterns in the CFB risers from available experimental data, including data from a 7.5-cm-ID CFB riser at the Illinois Institute of Technology and data from a 20.0-cm-ID CFB riser at the Particulate Solid Research, Inc., facility. This research aims at modeling the removal of hydrogen sulfide from hot coal gas using zinc oxide as the sorbent in a circulating fluidized bed and in the process indentifying the parameters that affect the performance of the sulfidation reactor. Two different gas-solid reaction models, the unreacted shrinking core (USC) and the grain model were applied to take into account chemical reaction resistances. Also two different approaches were used to affect the hydrodynamics of the process streams. The first model takes into account the effect of micro-scale particle clustering by adjusting the gas-particle drag law and the second one assumes a turbulent core with pseudo-steady state boundary condition at the wall. A comparison is made with experimental results.

  19. Flue gas desulfurization and by-product treatment at Tisov power plant (Czech Republic)

    SciTech Connect

    Valbert, G.; Schneider, G.

    1998-07-01

    The FGD plant Tisovain the Czech republic is a retrofit downstream of a 100 MW lignite fired power plant. It was designed and built by L. and C. STEINMUELLER GmbH. Despite a narrow time schedule, the project was finished on time in December 1997. The major objectives of the applied limestone/gypsum process are: Minimum investment and operating costs; production and environmentally neutral disposal of a stabilized product containing the by-products fly ash, slag, gypsum and effluent. The first objective is achieved by the following new process arrangement: The flue gas is taken over from the boiler and fed directly into a wet scrubber for absorptive removal of the acid gases SO{sub 2}, HCl and HF. The cleaned flue gas is vented into the atmosphere without reheating by means of a wet stack which is arranged on top of the scrubber. By the described arrangement, a heat exchanger for cooling/heating of the flue gas is not required. No ductwork for connecting scrubber and stack is needed. Furthermore, the pressure drop across the FGD plant is minimized and allows the use of the already existing flue gas fans. Based on Steinmueller's experience with various limestone qualities, the powdered limestone supplied to the plant is milled once more on site. Thereby the reactivity of the limestone is enhanced resulting in low power consumption for the required plant performance. The second objective is achieved as follows: A part of the scrubbing liquid is continuously bled off as the underflow of a hydrocyclone station in order to remove the gypsum produced in the scrubber. A further dewatering of the gypsum does not take place. Instead, the effluent is mixed with fly ash and slag. As an additive, lime slaked with slag slurry is added. The resulting mixture is disposed of and compacted in the nearby opencast mine workings. It hardens in cement-like setting reactions to an environmentally safe stabilized product.

  20. Hot gas cleanup test facility for gasification and pressurized combustion. Quarterly report, April--June 1995

    SciTech Connect

    1995-08-01

    This quarterly technical progress report summarizes the work completed during the first quarter, April 1 through June 30, 1995. The objective of this project is to evaluate hot gas particle control technologies using coal-derived gas streams. This will entail the design, construction, installation, and use of a flexible test facility which can operate under realistic gasificafion and combustion conditions. The major particulate control device issues to be addressed include the integration of the particulate control devices into coal utilization systems, on-line cleaning techniques, chemical and thermal degradation of components, fatigue or structural failures, blinding, collection efficiency as a function of particle size, and scale-up of particulate control systems to commercial size. The conceptual design of the facility was extended to include a within scope, phased expansion of the existing Hot Gas Cleanup Test Facility Cooperative Agreement to also address systems integration issues of hot particulate removal in advanced coal-based power generation systems. This expansion included the consideration of the following modules at the test facility in addition to the original Transport Reactor gas source and Hot Gas Cleanup Units: Carbonizer/pressurized circulating fluidized bed gas source; hot gas cleanup units to mate to all gas streams; combustion gas turbine; and fuel cell and associated gas treatment. The major emphasis during this reporting period was continuing the detailed design of the facility towards completion and integrating the particulate control devices (PCDS) into the structural and process designs. Substantial progress in construction activities was achieved during the quarter. Delivery and construction of the process structural steel continued at a good pace during the quarter.

  1. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes

    SciTech Connect

    Not Available

    1990-04-25

    During this reporting period, bench- and pilot-scale experiments have been concluded to measure mass transfer and kinetic rates at simulated duct injection conditions. Section 2 describes the tank reactor test results. Present work is focused on running the slurry absorption model for solution compositions which are representative of the tests performed in the stirred tank reactor. The slurry absorption model has been run successfully to simulate most of the clear solution experiments. Section 3 presents the results of a special study investigating the use of Epsom Salt (magnesium sulfate heptahydrate, MgSO{sub 4}{center dot}7H{sub 2}O) as an additive for in-duct dry injection to reduce the amount of water needed for humidification. Industrial grade Epsom Salt was injected into a 50-cfm pilot plant at {approximately}3.4 lb/h. Section 4 summarizes the status of slaking modification tests. The present study focuses on an evaluation of techniques for the production of a fine particulate Ca(OH){sub 2} during slaking. Section 5 reports on differential reactor (Task 4) tests. The reactor has been modified to allow contact of solids containing varying amounts of surface water with humidified flue gas for 10--120 s. Preliminary gas and wet solids experiments have been performed using lime/flyash mixtures containing 5--40 percent initial free moisture. 3 refs., 14 figs., 10 tabs.

  2. Desulfurization of fuel gases in fluidized bed gasification and hot fuel gas cleanup systems

    DOEpatents

    Steinberg, M.; Farber, G.; Pruzansky, J.; Yoo, H.J.; McGauley, P.

    1983-08-26

    A problem with the commercialization of fluidized bed gasification is that vast amounts of spent sorbent are generated if the sorbent is used on a once-through basis, especially if high sulfur coals are burned. The requirements of a sorbent for regenerative service in the FBG process are: (1) it must be capable of reducing the sulfur containing gas concentration of the FBG flue gas to within acceptable environmental standards; (2) it must not lose its reactivity on cyclic sulfidation and regeneration; (3) it must be capable of regeneration with elimination of substantially all of its sulfur content; (4) it must have good attrition resistance; and, (5) its cost must not be prohibitive. It has now been discovered that calcium silicate pellets, e.g., Portland cement type III pellets meet the criteria aforesaid. Calcium silicate removes COS and H/sub 2/S according to the reactions given to produce calcium sulfide silicate. The sulfur containing product can be regenerated using CO/sub 2/ as the regenerant. The sulfur dioxide can be conveniently reduced to sulfur with hydrogen or carbon for market or storage. The basic reactions in the process of this invention are the reactions with calcium silicate given in the patent. A convenient and inexpensive source of calcium silicate is Portland cement. Portland cement is a readily available, widely used construction meterial.

  3. Mercury isotope signatures of seawater discharged from a coal-fired power plant equipped with a seawater flue gas desulfurization system.

    PubMed

    Lin, Haiying; Peng, Jingji; Yuan, Dongxing; Lu, Bingyan; Lin, Kunning; Huang, Shuyuan

    2016-07-01

    Seawater flue gas desulfurization (SFGD) systems are commonly used to remove acidic SO2 from the flue gas with alkaline seawater in many coastal coal-fired power plants in China. However, large amount of mercury (Hg) originated from coal is also transferred into seawater during the desulfurization (De-SO2) process. This research investigated Hg isotopes in seawater discharged from a coastal plant equipped with a SFGD system for the first time. Suspended particles of inorganic minerals, carbon residuals and sulfides are enriched in heavy Hg isotopes during the De-SO2 process. δ(202)Hg of particulate mercury (PHg) gradually decreased from -0.30‰ to -1.53‰ in study sea area as the distance from the point of discharge increased. The results revealed that physical mixing of contaminated De-SO2 seawater and uncontaminated fresh seawater caused a change in isotopic composition of PHg isotopes in the discharging area; and suggested that both De-SO2 seawater and local background contributed to PHg. The impacted sea area predicted with isotopic tracing technique was much larger than that resulted from a simple comparison of pollutant concentration. It was the first attempt to apply mercury isotopic composition signatures with two-component mixing model to trace the mercury pollution and its influence in seawater. The results could be beneficial to the coal-fired plants with SFGD systems to assess and control Hg pollution in sea area. PMID:27155100

  4. KINETICS OF Mn-BASED SORBENTS FOR HOT COAL GAS DESULFURIZATION

    SciTech Connect

    J.J. BERNS; K.A. SADECKI; M.T. HEPWORTH

    1997-09-15

    Mixed manganese oxide sorbents have been investigated for high-temperature removal of hydrogen sulfide (the primary sulfur bearing compound) from hot coal gases. The sorbents were screened by thermodynamic equilibrium considerations for sulfidation. Preliminary experimental work using thermogravimetric analysis (TGA) indicated titania to be a superior substrate than alumina. Four formulations showing superior reactivity in a TGA were then tested in an ambient pressure fixed-bed reactor to determine steady state H 2 S concentrations, breakthrough times and effectiveness of the sorbent when subjected to cyclic sulfidation and regeneration testing. Eight tests were conducted with each test consisting of five cycles of sulfidation and regeneration. Sulfidation occurred at 600 o C using a simulated coal gas at an empty-bed space velocity of approximately 12,000 per hour. Manganese-based sorbents with molar ratios > 1:1 Mn:Substrate were effective in reducing the H 2 S concentration in simulated coal gases to less than 100 ppmv over five cycles. Actual breakthrough time for formulation C6-2-1100 was as high as 73% of breakthrough time based on wt% Mn in sorbent at 600 o C. Regeneration tests determined that loaded pellets can be essentially completely regenerated in an air/steam mixture at 750 o C with minimal sulfate formation. The leading formulation (designated C6-2) from the fixed-bed tests was then further tested under varying sorbent induration temperature, sulfidation temperature and superficial gas velocity. Four tests were conducted with each test consisting of four cycles of sulfidation and regeneration. Results showed that the induration temperature of the sorbent and the reaction temperature greatly affected the H 2 S removal capacity of the sorbent while the superficial gas velocity between 1090 and 1635 cm/min had minimal affect on the sorbent's breakthrough capacity. Testing showed that the sorbent's strength was a strong function of the sorbent induration

  5. KINETICS OF Mn-BASED SORBENTS FOR HOT COAL GAS DESULFURIZATION

    SciTech Connect

    K.A. SADECKI; M.T. HEPWORTH

    1997-06-15

    Manganese-based sorbents have been investigated for the removal of hydrogen sulfide (the primary sulfur bearing compound) from hot coal gases. Four formulations of Mn-based sorbents were tested in an ambient-pressure fixed-bed reactor to determine steady state H2S concentrations, breakthrough times and effectiveness of the sorbent when subjected to cyclic sulfidation and regeneration testing. In previous reports, the sulfidation and regeneration results from cyclic testing done at 550 and 600 °C were presented. Manganese-based sorbents with molar ratios > 1:1 Mn:Substrate were effective in reducing the H2S concentration in simulated coal gases to less than 100 ppmv over five cycles. Actual breakthrough time for formulation C6-2-1100 was as high as 73% of breakthrough time based on wt% Mn in sorbent at 600 °C. Regeneration tests determined that loaded pellets can be essentially completely regenerated in air/steam mixture at 750 °C with minimal sulfate formation. In this report, the performance of the leading formulation (designated C6-2) was investigated for high temperature removal of H2S from simulated coal-derived fuel gas under varying sorbent induration temperature, reaction temperature, and superficial gas velocity. Sulfidation experiments were performed in an ambient pressure fixed-bed reactor between 500 °C and 600 °C. Four tests were conducted with each test consisting of four cycles of sulfidation and regeneration. Results showed that the induration temperature of the sorbent and the reaction temperature greatly affected the H2S removal capacity of the sorbent while the superficial gas velocity between 1090 and 1635 cm/min had minimal affect on the sorbent's breakthrough capacity. Sorbent also showed 30 to 53% loss of its strength over four cycles of sulfidation and regeneration. The former being sorbent indurated at 1115 °C and the prior being sorbent indurated at 1100 °C.

  6. EPRI High-Sulfur Test Center: Wet flue gas desulfurization baseline limestone tests

    SciTech Connect

    Gray, S.M.; Burke, J.M.

    1990-10-01

    This report presents the results of the Baseline Limestone Test Program conducted at Electric Power Research Institute's (EPRI) High Sulfur Test Center (HSTC). The objective of this program was to characterize wet limestone FGD system performance as a function of basic FGD design and operating variables using the pilot system at the HSTC. The results from this program will be useful in optimizing existing wet limestone FGD systems, and will provide the foundation for more specific research to be conducted at the HSTC. The design and operating variables that were investigated include: inlet SO{sub 2} concentration, liquid-to-gas ratio, slurry pH and density, dissolved calcium concentration, reaction tank volume, limestone grind, and in-situ forced oxidation. Results illustrate the effect of these variables on SO{sub 2} removal efficiency, limestone utilization, sulfite oxidation, and the waste solids properties. 20 refs., 58 figs., 19 tabs.

  7. Mercury emission and plant uptake of trace elements during early stage of soil amendment using flue gas desulfurization materials.

    PubMed

    Cheng, Chin-Min; Chang, Yung-Nan; Sistani, Karamat R; Wang, Yen-Wen; Lu, Wen-Chieh; Lin, Chia-Wei; Dong, Jing-Hong; Hu, Chih-Chung; Pan, Wei-Ping

    2012-02-01

    A pilot-scale field study was carried out to investigate the distribution of Hg and other selected elements (i.e., As, B, and Se), i.e., emission to ambient air, uptake by surface vegetation, and/or rainfall infiltration, after flue gas desulfurization (FGD) material is applied to soil. Three FGD materials collected from two power plants were used. Our results show Hg released into the air and uptake in grass from all FGD material-treated soils were all higher (P < 0.1) than the amounts observed from untreated soil. Hg in the soil amended with the FGD material collected from a natural oxidation wet scrubber (i.e., SNO) was more readily released to air compared to the other two FGD materials collected from the synthetic gypsum dewatering vacuum belt (i.e., AFO-gypsum) and the waste water treatment plant (i.e., AFO-CPS) of a forced oxidation FGD system. No Hg was detected in the leachates collected during the only 3-hour, 1-inch rainfall event that occurred throughout the 4-week testing period. For every kilogram of FGD material applied to soil, AFO-CPS released the highest amount of Hg, B, and Se, followed by SNO, and AFO gypsum. Based on the same energy production rate, the land application of SNO FGD material from Plant S released higher amounts of Hg and B into ambient air and/or grass than the amounts released when AFO-gypsum from Plant A was used. Using FGD material with lower concentration levels of Hg and other elements of concern does not necessary post a lower environmental risk. In addition, this study demonstrates that considering only the amounts of trace elements uptake in surface vegetation may under estimate the overall release of the trace elements from FGD material-amended soils. It also shows, under the same soil amendment conditions, the mobility of trace elements varies when FGD materials produced from different processes are used.

  8. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes

    SciTech Connect

    Jozewicz, W. . Environmental Systems Div.); Rochelle, G.T. . Dept. of Chemical Engineering)

    1992-01-29

    This report presents the results of fundamental mass transfer testing for in-duct removal of SO{sub 2}. Following this initial part of an experimental program, it became clear that the amount of initial moisture on the sorbent strongly affected the extent of Ca(OH){sub 2} conversion. Novel techniques aimed at increasing sorbent utilization were investigated and are described. Major novel technique investigated and reported on here was the reaction with SO{sub 2} of sorbents with initial free moisture (damp sorbents). The duct injection process using damp solids has the following steps: preparation of sorbent as a slurry, blending of the slurry with dry recycle materials to create damp solids, injection of the solids into the duct, reaction and drying of the solids with flue gas in the duct, collection in particulate control equipment, and finally recycle of dry solids with some bleed to disposal. The moisture content of the solids at each step affects system performance. Various factors favor high moisture whereas others favor low moisture. (VC)

  9. Naturally fractured tight gas reservoir detection optimization. Quarterly report, January 1, 1997--March 31, 1997

    SciTech Connect

    1998-04-01

    This document contains the quarterly report dated January 1-March 31, 1997 for the Naturally Fractured Tight Gas Reservoir Detection Optimization project. Topics covered in this report include AVOA modeling using paraxial ray tracing, AVOA modeling for gas- and water-filled fractures, 3-D and 3-C processing, and technology transfer material. Several presentations from a Geophysical Applications Workshop workbook, workshop schedule, and list of workshop attendees are also included.

  10. Naturally fractured tight gas reservoir detection optimization. Quarterly report, July 1, 1996--September 30, 1996

    SciTech Connect

    1998-12-31

    This document contains the status report for the Naturally Fractured Tight Gas-Gas Reservoir Detection Optimization project for the contract period July 1 to September 30, 1996. Data from seismic surveys are analyzed for structural imaging of reflector units as part of a 3-D basin modeling effort. The main activities of this quarter were 3-D, 3-C processing, correlation matrix, and paraxial ray-tracing modeling.

  11. Utilization of the gypsum from a wet limestone flue gas desulfurization process

    USGS Publications Warehouse

    Chou, I.-Ming; Patel, V.; Lytle, J.M.; Chou, S.J.; Carty, R.H.

    1999-01-01

    The authors have been developing a process which converts FGD-gypsum to ammonium sulfate fertilizer with precipitated calcium carbonate as a by-product during the conversion. Preliminary cost estimates suggest that the process is economically feasible when ammonium sulfate crystals are produced in a granular size (1.2 to 3.3 mm), instead of a powder form. However, if additional revenue from the sale of the PCC for higher-value commercial application is applicable, this could further improve the economics of the process. Ammonium sulfate is known to be an excellent source of nitrogen and sulfur in fertilizer for corn and wheat production. It was not known what impurities might co-exist in ammonium sulfate derived from scrubber gypsum. Before the product could be recommended for use on farm land, the impurities and their impact on soil productivity had to be assessed. The objectives of this phase of the study were to evaluate the chemical properties of ammonium sulfate made from the FGD-gypsum, to estimate its effects on soil productivity, and to survey the marketability of the two products. The results of this phase of the study indicated that the impurities in the ammonium sulfate produced would not impose any practical limitations on its use at application levels used by farmers. The market survey showed that the sale price of solid ammonium sulfate fertilizer increased significantly from 1974 at $110/ton to 1998 at $187/ton. Utilities currently pay $16 to $20/ton for the calcium carbonate they use in their flue gas scrubber system. The industries making animal-feed grade calcium supplement pay $30/ton to $67/m-ton for their source of calcium carbonate. Paper, paint, and plastic industries pay as much as $200 to $300/ton for their calcium carbonate filers. The increased sale price of solid ammonium sulfate fertilizer and the possible additional revenue from the sale of the PCC by-product could further improve the economics of producing ammonium sulfate from FGD-gypsum.

  12. Hot Gas Cleanup Test Facility for gasification and pressurized combustion. Quarterly report, October--December 1994

    SciTech Connect

    1995-02-01

    The objective of this project is to evaluate hot gas particle control technologies using coal-derived gas streams. This will entail the design, construction, installation, and use of a flexible test facility which can operate under realistic gasification and combustion conditions. The major particulate control device issues to be addressed include the integration of the particulate control devices into coal utilization systems, on-line cleaning techniques, chemical and thermal degradation of components, fatigue or structural failures, blinding, collection efficiency as a function of particle size, and scale-up of particulate control systems to commercial size. The conceptual design of the facility was extended to include a within scope, phased expansion of the existing Hot Gas Cleanup Test Facility Cooperative Agreement to also address systems integration issues of hot particulate removal in advanced coal-based power generation systems. This expansion included the consideration of the following modules at the test facility in addition to the original Transport Reactor gas source and Hot Gas Cleanup Units: carbonizer/pressurized circulating fluidized bed gas source; hot gas cleanup units to mate to all gas streams; combustion gas turbine; and fuel cell and associated gas treatment. The major emphasis during this reporting period was continuing the detailed design of the facility and integrating the particulate control devices (PCDs) into structural and process designs. Substantial progress in underground construction activities was achieved during the quarter. Delivery and construction of coal handling and process structural steel began during the quarter. Delivery and construction of coal handling and process structural steel began during the quarter. MWK equipment at the grade level and the first tier are being set in the structure.

  13. Land application uses of dry FGD by-products: Quarterly report, October--December 1994

    SciTech Connect

    Beeghly, J.H.; Dick, W.A.; Haefner, R.J.

    1995-02-01

    The project involves the testing of several ground application uses for flue gas desulfurization by-products, including the mitigation of acid mine drainage, agronomic liming, cattle feedlot, stabilization of coal refuse, and road embankments. The project also involves ground water monitoring, environmental modeling, and economic modeling. This quarterly report deals mostly with the financial aspects of the research project. Monthly progress reports from various sites are included.

  14. Molecular biological enhancement of coal desulfurization: Cloning and expression of the sulfoxide/sulfone/sulfonate/sulfate genes in Pseudomonads and Thiobacillae. [Rhodococcus erythropolis, Thiobacillus acidophilus, Thiobacillus novellus

    SciTech Connect

    Krawiec, S.

    1992-01-01

    Research continues on desulfurization of coal using microorganisms. Topics reported on this quarter include: desulfurization with N1-36 (presumptively identified as Rhodochrous erythropolis), pulsed-field gel electrophoresis of chromosomal DNA's of Thiobacillus spp., and fresh isolates with the presumptive capacity to desulfurize dibenzothiophenes.

  15. Natural gas imports and exports. Fourth quarter report

    SciTech Connect

    1995-12-31

    This report summarizes the data provided by companies authorized to import or export natural gas. Data includes volume and price for long term and short term, and gas exported to Canada and Mexico on a short term or spot market basis.

  16. Composition modification of zinc titanate sorbents for hot gas desulfurization. Technical report, March 1--May 31, 1995

    SciTech Connect

    Swisher, J.H.

    1995-12-31

    For new coal gasification systems, zinc titanate sorbents are being developed to remove sulfur from the hot product gas prior to its use in combined cycle turbines and high temperature fuel cells. Although most of the properties of these sorbents are very attractive, there are still concerns about durability over many sulfidation-regeneration cycles and zinc losses due to vaporization. Doping the zinc titanate with other metal ions could alleviate both concerns, which are the objectives of this project. After a screening study was completed, it was decided that Cr offered more promise as a dopant than Ni, Cu, Mg, and Al. Therefore six new sorbent formulations containing Cr were prepared, and they are now being evaluated with a series of bulk density, X-ray diffraction, crush strength and thermogravimetric analysis (TGA) measurements. Results to date suggest that, while Zn vaporization losses can be reduced with Cr additions, a penalty in chemical reactivity occurs. A fixed bed test was also completed this quarter on a Cr-containing formulation. The H{sub 2}S breakthrough time was about 11 hours, and utilization of Zn in the sorbent was 60.5%.

  17. Surface coal mine land reclamation using a dry flue gas desulfurization product: Short-term and long-term water responses.

    PubMed

    Chen, Liming; Stehouwer, Richard; Tong, Xiaogang; Kost, Dave; Bigham, Jerry M; Dick, Warren A

    2015-09-01

    Abandoned coal-mined lands are a worldwide concern due to their potential negative environmental impacts, including erosion and development of acid mine drainage. A field study investigated the use of a dry flue gas desulfurization product for reclamation of abandoned coal mined land in USA. Treatments included flue gas desulfurization product at a rate of 280 Mg ha(-1) (FGD), FGD at the same rate plus 112 Mg ha(-1) yard waste compost (FGD/C), and conventional reclamation that included 20 cm of re-soil material plus 157 Mg ha(-1) of agricultural limestone (SOIL). A grass-legume sward was planted after treatment applications. Chemical properties of surface runoff and tile water (collected from a depth of 1.2m below the ground surface) were measured over both short-term (1-4 yr) and long-term (14-20 yr) periods following reclamation. The pH of surface runoff water was increased from approximately 3, and then sustained at 7 or higher by all treatments for up to 20 yr, and the pH of tile flow water was also increased and sustained above 5 for 20 yr. Compared with SOIL, concentrations of Ca, S and B in surface runoff and tile flow water were generally increased by the treatments with FGD product in both short- and long-term measurements and concentrations of the trace elements were generally not statistically increased in surface runoff and tile flow water over the 20-yr period. However, concentrations of As, Ba, Cr and Hg were occasionally elevated. These results suggest the use of FGD product for remediating acidic surface coal mined sites can provide effective, long-term reclamation.

  18. Surface coal mine land reclamation using a dry flue gas desulfurization product: Short-term and long-term water responses.

    PubMed

    Chen, Liming; Stehouwer, Richard; Tong, Xiaogang; Kost, Dave; Bigham, Jerry M; Dick, Warren A

    2015-09-01

    Abandoned coal-mined lands are a worldwide concern due to their potential negative environmental impacts, including erosion and development of acid mine drainage. A field study investigated the use of a dry flue gas desulfurization product for reclamation of abandoned coal mined land in USA. Treatments included flue gas desulfurization product at a rate of 280 Mg ha(-1) (FGD), FGD at the same rate plus 112 Mg ha(-1) yard waste compost (FGD/C), and conventional reclamation that included 20 cm of re-soil material plus 157 Mg ha(-1) of agricultural limestone (SOIL). A grass-legume sward was planted after treatment applications. Chemical properties of surface runoff and tile water (collected from a depth of 1.2m below the ground surface) were measured over both short-term (1-4 yr) and long-term (14-20 yr) periods following reclamation. The pH of surface runoff water was increased from approximately 3, and then sustained at 7 or higher by all treatments for up to 20 yr, and the pH of tile flow water was also increased and sustained above 5 for 20 yr. Compared with SOIL, concentrations of Ca, S and B in surface runoff and tile flow water were generally increased by the treatments with FGD product in both short- and long-term measurements and concentrations of the trace elements were generally not statistically increased in surface runoff and tile flow water over the 20-yr period. However, concentrations of As, Ba, Cr and Hg were occasionally elevated. These results suggest the use of FGD product for remediating acidic surface coal mined sites can provide effective, long-term reclamation. PMID:26001939

  19. Coal desulfurization by aqueous chlorination

    NASA Technical Reports Server (NTRS)

    Kalvinskas, J. J.; Vasilakos, N.; Corcoran, W. H.; Grohmann, K.; Rohatgi, N. K. (Inventor)

    1982-01-01

    A method of desulfurizing coal is described in which chlorine gas is bubbled through an aqueous slurry of coal at low temperature below 130 degrees C., and at ambient pressure. Chlorinolysis converts both inorganic and organic sulfur components of coal into water soluble compounds which enter the aqueous suspending media. The media is separated after chlorinolysis and the coal dechlorinated at a temperature of from 300 C to 500 C to form a non-caking, low-sulfur coal product.

  20. THE BIOCATALYTIC DESULFURIZATION PROJECT

    SciTech Connect

    Steven E. Bonde; David Nunn

    2003-01-01

    During the first quarter of the Biological Desulfurization project several activities were pursued. A project kickoff meeting was held at the Diversa facility in San Diego, CA. Activities that were in process before the meeting and begun afterwards by Diversa Corporation and Petro Star Inc. include: Technology transfer in the form of information generated by Enchira to Diversa, the purchase and installation of equipment by Diversa, development of synthetic methods and preparation of organo-sulfur substrates for use in determining enzyme activities, production of extract via Petro Star's CED process, detailed analysis of Petro Star Inc. diesel and CED extract, and several activities in molecular biology. Diversa Corporation, in the area of molecular biology, engaged in several activities in support of the task list of the contract. These included: construction of a genomic library; development and utilization of a sequence-based gene discovery effort; a parallel discovery approach based on functional expression of enzymes with the ability to oxidize organosulfur compounds. Biodesulfurization genes have already been identified and are being sequenced and subcloned for expression in heterologous biological hosts. Diversa has evaluated and adapted assays developed by Enchira used to assess the activities of DBT and DBTO{sub 2} monooxygenases. Finally, Diversa personnel have developed two novel selection/screen strategies for the improvement of biocatalyst strains by directed evolution.

  1. Advanced separation technology for flue gas cleanup. Quarterly technical report No. 8, [January--March 1994

    SciTech Connect

    Bhown, A.S.; Alvarado, D.; Pakala, N.; Ventura, S.; Sirkar, K.K.; Majumdar, S.; Bhaumick, D.

    1994-03-01

    During the first quarter of 1994, we continued work on Tasks 2, 3, 4, 5, and 6. We also began work on Task 7. In Task 2, we incorporated 4.5% O{sub 2} into our simulated flue gas stream during this quarter`s NO{sub x}-absorption experiments. We also ran experiments using Cobalt (II)-phthalocyanine as an absorbing agent We observed higher absorption capacities when using this solution with the simulated flue gas containing O{sub 2}. In Task 3, we synthesized a few EDTA polymer analogs. We also began scaled up synthesis of Co(II)-phthalocyanine for use in Task 5. In Task 4, we performed experiments for measuring distribution coefficients (m{sub i}) Of SO{sub 2} between aqueous and organic phases. This was done using the liquor regenerating apparatus described in Task 6. In Task 5, we began working with Co(II)-phthalocyanine in the 301 fiber hollow fiber contactor. We also calculated mass transfer coefficients (K{sub olm}) for these runs, and we observed that the gas side resistance dominates mass transfer. In Task 6, in the liquor regeneration apparatus, we observed 90% recovery of SO{sub 2} by DMA from water used as the scrubbing solution. We also calculated the distribution of coefficients (m{sub i}). In Task 7, we established and began implementing a methodology for completing this task.

  2. Management of dry gas desulfurization by-products in underground mines. Quarterly report, October 1--December 31, 1996

    SciTech Connect

    1996-12-31

    The objective is to develop and demonstrate two technologies for the placement of coal combustion by-products in abandoned underground coal mines, and to assess the environmental impact of these technologies for the management of coal combustion by-products. The two technologies for the underground placement that will be developed and demonstrated are: (1) pneumatic placement using virtually dry coal combustion by-products, and (2) hydraulic placement using a paste mixture of combustion by-products with about 70% solids. Phase 2 of the overall program began April 1, 1996. The principal objective of Phase 2 is to develop and fabricate the equipment for both the pneumatic and hydraulic placement technologies, and to conduct a limited, small-scale shakedown test of the pneumatic and hydraulic placement equipment. The shakedown test originally was to take place on the surface, in trenches dug for the tests. However, after a thorough study it was decided, with the concurrence of DOE-METC, to drill additional injection wells and conduct the shakedown tests underground. This will allow a more thorough test of the placement equipment.

  3. Kinetics of Mn-based sorbents for hot coal gas desulfurization. Quarterly report, December 15, 1993--March 15, 1997

    SciTech Connect

    Hepworth, M.T.

    1997-03-03

    Manganese-based sorbents have been investigated for the removal of hydrogen sulfide (the primary sulfur bearing compound) from hot coal gases prior to its use in combined cycle turbines. Four formulations of Mn-based sorbents were tested in an ambient-pressure fixed-bed reactor to determine steady state H{sub 2}S concentrations, breakthrough times and effectiveness of the sorbent when subjected to cyclic sulfidation and regeneration testing. In previous reports, the sulfidation and regeneration results from cyclic testing done at 600{degrees}C were presented. Manganese-based sorbents, with molar ratios > 1:1 Mn:Substrate were effective in reducing the H{sub 2}S concentration in simulated coal gases to less than 100 ppmv over five cycles. Actual breakthrough time for formulation C6-2-1100 was as high as 73% of breakthrough time based on wt% Mn in sorbent. Regeneration tests determined that loaded pellets can be fully regenerated in air/steam mixture at 750{degrees}C with minimal sulfate formation. In this report, the results from cyclic crush strength tests, Sulfur profile tests and cyclic testing at 550{degrees}C and lower flowrate cyclic testing are presented. Crush strength testing done after 5 cycles showed decreases in strength from 12.6% to 57.9%. Cyclic testing at 550{degrees}C showed pre breakthrough concentrations as low as 10 ppmv. Cyclic testing done at 2 L/min and 3 L/min did not show any significant difference in pre breakthrough concentrations or capacity.

  4. Kinetics of Mn-based sorbents for hot coal gas desulfurization. Quarterly report, September 15 - December 15, 1996

    SciTech Connect

    Hepworth, M.T.

    1996-12-31

    Manganese-based sorbents have been investigated for the removal of hydrogen sulfide (the primary sulfur bearing compound) from hot coal gases prior to its use in combined cycle turbines. Four formulations of Mn-based sorbents were tested in an ambient-pressure fixed-bed reactor to determine steady state H{sub 2}S concentrations, breakthrough times and effectiveness of the sorbent when subjected to cyclic sulfidation and regeneration testing. In a previous report, the sulfidation results were presented. Manganese-based sorbents with molar ratios > 1:1 Mn:Substrate were effective in reducing the H{sub 2}S concentration in simulated coal gases to less than 100 ppmv over five cycles. Actual breakthrough time for formulation C6-2-1100 was as high as 73% of breakthrough time based on wt% Mn in sorbent. In this report, the regeneration results will be presented. Regeneration tests determined that loaded pellets can be fully regenerated in air/steam mixture at 750{degrees}C with minimal sulfate formation. 16 refs., 9 figs., 5 tabs.

  5. Characterization and optimization of sorbents utilized for emission control during coal gasification. 1997 Fourth quarter research report, October 1, 1997--December 31, 1997

    SciTech Connect

    Huque, Z.; Mei, D.; Zhou, J.

    1997-12-31

    Advanced integrated gasification combined cycle and pressurized fluidized bed combustion power system requires both hot gas desulfurization and particulate filtration to improve system thermal efficiency and overall performance. Few metal oxides were evaluated to be the sorbent candidate for hot gas desulfurization process. The use of waste iron oxide as a disposable metal oxide sorbent will alleviate the constraints imposed on iron oxides including the degradation of sulfur capacity and its physical attrition required for a regenerable sorbent. The very low cost of waste iron oxides and the elimination of the investment associated with sorbent regeneration make it attractive to replace currently developed sorbent candidates. However, the use of waste iron oxides indicates a significant increase of dust loading for particulate filtration. The slower the reaction rate the iron oxide and coal ash mixture is, the longer residence time and higher iron oxide to coal ratio are required. One of the key issue of the use of waste iron oxides as a disposable sorbent material relies on the capability of particulate filtration efficiency. The current back pulse cleaning of the dust cake had been evaluated; and the preliminary test results indicated that the simultaneous operation of hot gas desulfurization and particulate filtration is feasible. A parametric testing will be performed on hot gas desulfurization and particulate independently first. The independent test results will help optimize the test design and evaluation of the integration of hot gas desulfurization testing and particulate filtration testing to be completed in the first two quarters 1998.

  6. [Advanced Gas Turbine Systems Research]. Technical Quarterly Progress Report

    SciTech Connect

    1998-09-30

    Major Accomplishments by Advanced Gas Turbine Systems Research (AGTSR) during this reporting period are highlighted below and amplified in later sections of this report: AGTSR distributed 50 proposals from the 98RFP to the IRB for review, evaluation and rank-ordering during the summer; AGTSR conducted a detailed program review at DOE-FETC on July 24; AGTSR organized the 1998 IRB proposal review meeting at SCIES on September 15-16; AGTSR consolidated all the IRB proposal scores and rank-orderings to facilitate the 98RFP proposal deliberations; AGTSR submitted meeting minutes and proposal short-list recommendation to the IRB and DOE for the 98RFP solicitation; AGTSR reviewed two gas turbine related proposals as part of the CU RFP State Project for renovating the central energy facility; AGTSR reviewed and cleared research papers with the IRB from the University of Pittsburgh, Wisconsin, and Minnesota; AGTSR assisted GTA in obtaining university stakeholder support of the ATS program from California, Pennsylvania, and Colorado; AGTSR assisted GTA in distributing alert notices on potential ATS budget cuts to over 150 AGTSR performing university members; AGTSR submitted proceedings booklet and organizational information pertaining to the OAI hybrid gas turbine workshop to DOE-FETC; For DOE-FETC, AGTSR updated the university consortium poster to include new members and research highlights; For DOE-FETC, the general AGTSR Fact Sheet was updated to include new awards, workshops, educational activity and select accomplishments from the research projects; For DOE-FETC, AGTSR prepared three fact sheets highlighting university research supported in combustion, aero-heat transfer, and materials; For DOE-FETC, AGTSR submitted pictures on materials research for inclusion in the ATS technology brochure; For DOE-FETC, AGTSR submitted a post-2000 roadmap showing potential technology paths AGTSR could pursue in the next decade; AGTSR distributed the ninth newsletter UPDATE to DOE, the

  7. Study on multiphase flow and mixing in semidry flue gas desulfurization with a multifluid alkaline spray generator using particle image velocimetry

    SciTech Connect

    Zhou, Y.G.; Wang, D.F.; Zhang, M.C.

    2009-06-15

    Particle image velocimetry (PIV) technique was used to measure the velocity fields of gas-droplet-solid multiphase flow in the experimental setup of a novel semidry flue gas desulfurization process with a multifluid alkaline spray generator. The flow structure, mixing characteristic, and interphase interaction of gas-droplet-solid multiphase flow were investigated both in the confined alkaline spray generator and in the duct bent pipe section. The results show that sorbent particles in the confined alkaline spray generator are entrained into the spray core zone by a high-speed spray jet and most of the sorbent particles can be effectively humidified by spray water fine droplets to form aqueous lime slurry droplets. Moreover, a minimum amount of air stream in the generator is necessary to achieve higher collision humidification efficiency between sorbent particles and spray water droplets and to prevent the possible deposition of fine droplets on the wall. The appropriate penetration length of the slurry droplets from the generator can make uniform mixing between the formed slurry droplets and main air stream in the duct bent pipe section, which is beneficial to improving sulfur dioxide removal efficiency and to preventing the deposition of droplets on the wall.

  8. Recovery and recycling of limestone in LEC flue gas desulfurization. Final report, June 1, 1990--August 31, 1991

    SciTech Connect

    Gardner, N.C.; Adler, R.J.; Lin, Y.C.; Unger, M.E.; Lux, K.W.

    1992-03-01

    Prudich et al. have proposed an attractive technology called Limestone Emission Control (LEC) for removing sulfur dioxide from flue gases. Beds of 1/8 inch wet limestone particles absorb the sulfur dioxide from the gases. Sulfates and sulfites deposit on the surfaces of the particles, limiting their utilization to about 20%. The unreacted portion of the limestone can be recovered by mechanical grinding and recycling, enabling high overall sorbent utilization. Favorable economic costs derive from small equipment, simplicity, and low sorbent cost. Our research concentrates on selecting and testing on a laboratory scale suitable candidate dry and wet grinding methods for recovering limestone in LEC flue from desulfurization. A wet grinding method based on the impeller fluidizer, a new type of slurry processor, receives special attention. The impeller fluidizer is a dosed cylindrical vessel with an impeller at one end. It combines the operations of wet grinding, washing, and transporting the spent and recovered limestone as an aqueous slurry.

  9. Wetland treatment of oil and gas well wastewaters. Quarterly technical report, August 25--November 24, 1992

    SciTech Connect

    Kadlec, R.H.; Srinivasan, K.R.

    1992-12-24

    In this quarterly report, results of efforts on Tasks 2 and 3 are presented and discussed. Construction of a laboratory-type wetland (green house) has been begun and this undertaking is described in this report. The literature search has shown that clay amendments to wetlands are beginning to be used in Europe for P removal in agricultural drainage systems. The authors have undertaken similar studies on the use of inexpensive amendments to wetlands such as modified-clays and algae to enhance the performance of a constructed wetland for the treatment of oil and gas well wastewaters. The results from these studies are presented and analyzed in this report. Further, the literature search (nominally completed under Task 1) unearthed more recent studies (some unpublished) and a summary is included in this quarterly report.

  10. Microbial reduction of SO{sub 2} and NO{sub x} as a means of by-product recovery/disposal from regenerable processes for the desulfurization of flue gas. Technical progress report, December 11, 1992--March 11, 1993

    SciTech Connect

    Sublette, K.L.

    1993-12-31

    This report describes the potential of sulfate reducing bacteria to fix sulfur derived from flue gas desulfurization. The first section reviews the problem, the second section reviews progress of this study to use desulfovibrio desulfuricans for this purpose. The final section related progress during the current reporting period. This latter section describes studies to immobilize the bacteria in co-culture with floc-forming anaerobes, use of sewage sludges in the culture media, and sulfate production from sulfur dioxide.

  11. Microbial reduction of SO{sub 2} and NO{sub x} as a means of by-product recovery/disposal from regenerable processes for the desulfurization of flue gas. Technical progress report, March 11, 1993--June 11, 1993

    SciTech Connect

    Sublette, K.L.

    1993-11-01

    There are two basic approaches to addressing the problem of SO{sub 2} and NO{sub x} emissions: (1) desulfurize (and denitrogenate) the feedstock prior to or during combustion; or (2) scrub the resultant SO{sub 2} and oxides of nitrogen from the boiler flue gases. The flue gas processing alternative has been addressed in this project via microbial reduction of SO{sub 2} and NO{sub x} by sulfate-reducing bacteria

  12. Desulfurization apparatus and method

    DOEpatents

    Rong, Charles; Jiang, Rongzhong; Chu, Deryn

    2013-06-18

    A method and system for desulfurization comprising first and second metal oxides; a walled enclosure having an inlet and an exhaust for the passage of gas to be treated; the first and second metal oxide being combinable with hydrogen sulfide to produce a reaction comprising a sulfide and water; the first metal oxide forming a first layer and the second metal oxide forming a second layer within the walled surroundings; the first and second layers being positioned so the first layer removes the bulk amount of the hydrogen sulfide from the treated gas prior to passage through the second layer, and the second layer removes substantially all of the remaining hydrogen sulfide from the treated gas; the first metal oxide producing a stoichiometrical capacity in excess of 500 mg sulfur/gram; the second metal oxide reacts with the hydrogen sulfide more favorably but has a stoichometrical capacity which is less than the first reactant; whereby the optimal amount by weight of the first and second metal oxides is achieved by utilizing two to three units by weight of the first metal oxide for every unit of the second metal oxide.

  13. Partitioning of mercury, arsenic, selenium, boron, and chloride in a full-scale coal combustion process equipped with selective catalytic reduction, electrostatic precipitation, and flue gas desulfurization systems

    SciTech Connect

    Chin-Min Cheng; Pauline Hack; Paul Chu; Yung-Nan Chang; Ting-Yu Lin; Chih-Sheng Ko; Po-Han Chiang; Cheng-Chun He; Yuan-Min Lai; Wei-Ping Pan

    2009-09-15

    A full-scale field study was carried out at a 795 MWe coal-fired power plant equipped with selective catalytic reduction (SCR), an electrostatic precipitator (ESP), and wet flue gas desulfurization (FGD) systems to investigate the distribution of selected trace elements (i.e., mercury, arsenic, selenium, boron, and chloride) from coal, FGD reagent slurry, makeup water to flue gas, solid byproduct, and wastewater streams. Flue gases were collected from the SCR outlet, ESP inlet, FGD inlet, and stack. Concurrent with flue gas sampling, coal, bottom ash, economizer ash, and samples from the FGD process were also collected for elemental analysis. By combining plant operation parameters, the overall material balances of selected elements were established. The removal efficiencies of As, Se, Hg, and B by the ESP unit were 88, 56, 17, and 8%, respectively. Only about 2.5% of Cl was condensed and removed from flue gas by fly ash. The FGD process removed over 90% of Cl, 77% of B, 76% of Hg, 30% of Se, and 5% of As. About 90% and 99% of the FGD-removed Hg and Se were associated with gypsum. For B and Cl, over 99% were discharged from the coal combustion process with the wastewater. Mineral trona (trisodium hydrogendicarbonate dehydrate, Na{sub 3}H(CO{sub 3}){sub 2}.2H{sub 2}O) was injected before the ESP unit to control the emission of sulfur trioxide (SO{sub 3}). By comparing the trace elements compositions in the fly ash samples collected from the locations before and after the trona injection, the injection of trona did not show an observable effect on the partitioning behaviors of selenium and arsenic, but it significantly increased the adsorption of mercury onto fly ash. The stack emissions of mercury, boron, selenium, and chloride were for the most part in the gas phase. 47 refs., 3 figs., 11 tabs.

  14. Permeability changes in coal resulting from gas desorption. Tenth quarterly report, January 1, 1992--March 31, 1992

    SciTech Connect

    Levine, J.R.; Johnson, P.M.

    1992-12-31

    Research continued on the study of coal permeability and gas desorption. This quarter, most of the effort involved identifying problems with the microbalance and then getting it repaired. Measurement of the amount of gas adsorbed with the microbalance involved corrections for the buoyancy change with pressure and several experiments with helium were made to determine this correction.

  15. Gasoline from natural gas by sulfur processing. Quarterly report No. 10, October--December 1995

    SciTech Connect

    Erekson, E.J.; Gopalakrishnan, R.

    1996-01-01

    This report presents the work performed at the Institute of Gas Technology (IGT) during the tenth program quarter from October 1 to December 31, 1995. The overall objective of this research project is to develop a catalytic process to convert natural gas to liquid transportation fuels. The process consists of two steps that each use catalysts and sulfur-containing intermediates: (1) converting natural gas to CS{sub 2} and (2) converting CS{sub 2} to gasoline-range liquids. Experimental data will be generated to demonstrate the potential of catalysts and the overall process. During this quarter, progress in the following areas has been made: Short duration activity test on catalyst IGT-MS-103 showed no deactivation over a 6 hour period and preliminary data of CS{sub 2} reaction with H{sub 2} at 400 {minus} 410{degree}C and at atmospheric pressure indicates that IGT-HS-103 is an active catalyst for hydrocarbon synthesis from CS{sub 2} and H{sub 2}.

  16. Separation of flue-gas scrubber sludge into marketable products. Third year, second quarterly technical progress report, December 1, 1995--February 29, 1996 (Quarter {number_sign}10)

    SciTech Connect

    Kawatra, S.K.; Eisele, T.C.

    1996-03-01

    To reduce their sulfur emissions, many coal-fired electric power plants use wet flue-gas scrubbers. These scrubbers convert sulfur oxides into solid sulfate and sulfite sludge, which must then be disposed of. Knowledge of scrubber sludge characteristics is necessary for the development of purification technologies which will make it possible to directly utilize scrubber sludges rather than landfilling them. This project is studying the use of minimal-reagent froth flotation as the purification process, using the surface properties of the particles of unreacted limestone to remove them and their associated impurities from the material, leaving a purified calcium sulfite/gypsum product. In the current quarter, research was focused on two different areas. The first part of this quarter the optimization of the feed slurry percent solids for the two inch water-only cyclone was completed. The optimization of the vortex finder, spigot diameter and inlet feed pressure was completed in the previous quarter. The second part of this quarter began the investigation of why water-only cycloning helps froth flotation performance. The hypothesis is that water-only cycloning scrubs the surface of the unreacted limestone. This scrubbing effect provides a clean calcium carbonate surface, which results in better flotation reagent adsorption. This study used the scanning electron microscope to investigate the surface of the unreacted limestone particles.

  17. Reclamation of acid, toxic coal spoils using wet flue gas desulfurization by-product, fly ash and sewage sludge. Final report

    SciTech Connect

    Kost, D.A.; Vimmerstedt, J.P.; Stehouwer, R.C.

    1997-03-01

    Establishment of vegetation on acid abandoned minelands requires modification of soil physical and chemical conditions. Covering the acid minesoil with topsoil or borrow soil is a common practice but this method may be restricted by availability of borrow soil and cause damage to the borrow site. An alternative approach is to use waste materials as soil amendments. There is a long history of using sewage sludge and fly ash as amendments for acid minesoils. Flue gas desulfurization (FGD) by-products are newer materials that are also promising amendments. Most flue gas sludges are mixtures of Calcium sulfate (CaSO{sub 4}), calcium sulfite (CaSO{sub 3}), calcium carbonate (CaCO{sub 3}), calcium hydroxide [Ca(OH){sub 2}], and fly ash. Some scrubbing processes produce almost pure gypsum (CaSO{sub 4}2H{sub 2}O). The primary purpose of the project is to evaluate two wet FGD by-products for effects on vegetation establishment and surface and ground water quality on an acid minesoil. One by-product from the Conesville, OH power plant (American Electric Power Service Corporation) contains primarily calcium sulfite and fly ash. The other by-product (Mg-gypsum FGD) from an experimental scrubber at the Zimmer power plant (Cincinnati Gas and Electric Company) is primarily gypsum with 4% magnesium hydroxide. These materials were compared with borrow soil and sewage sludge as minesoil amendments. Combinations of each FGD sludge with sewage sludge were also tested. This report summarizes two years of measurements of chemical composition of runoff water, ground water at two depths in the subsoil, soil chemical properties, elemental composition and yield of herbaceous ground cover, and elemental composition, survival and height of trees planted on plots treated with the various amendments. The borrow soil is the control for comparison with the other treatments.

  18. Desulfurization behavior of iron-based sorbent with MgO and TiO{sub 2} additive in hot coal gas

    SciTech Connect

    Weiren Bao; Zong-you Zhang; Xiu-rong Ren; Fan Li; Li-ping Chang

    2009-07-15

    The sulfidation behaviors of iron-based sorbent with MgO and MgO-TiO{sub 2} are studied under different isothermal conditions from 623 to 873 K in a fixed bed reactor. The results of sorbents sulfidation experiments indicate that the sorbents with MgO and TiO{sub 2} additives are more attractive than those without additives for desulfurization of hot coal gas. The sulfur capacity (16.17, 18.45, and 19.68 g S/100 g sorbent) of M1F, M3F, and M5F sorbent containing 1, 3, and 5% MgO, respectively, is obviously bigger than that (15.02 g S/100 g sorbent) of M0F without additive. The feasible sulfidation temperature range for M3F sorbent is 773-873 K. The M3F sorbent is optimally regenerated at the temperature of 873 K, under the gas containing 2% oxygen, 15% steam and N{sub 2}, in the space velocity of 2500 h{sup -1}. The sorbent regenerated is also well performed in the second sulfidation (the effective sulfur capacities of 17.98 g S/100 g sorbents and the efficiency of removal sulfur of 99%). The capacity to remove sulfur decreases with steam content increasing in feeding gas from 0 to 10%, but it can restrain the formation of carbon and iron carbide. The addition of TiO{sub 2} in sorbent can shift the optimal sulfidation temperature lower. The iron-based sorbent with 3% MgO and 10% TiO{sub 2} (MFT) is active to the deep removal of H{sub 2}S and COS, especially in the temperature range of 673-723 K. The sulfur removal capacity of MFT sorbent is 21.60 g S/100 g sorbent. 16 refs., 12 figs., 8 tabs.

  19. Effects of Lead and Mercury on Sulfate-Reducing Bacterial Activity in a Biological Process for Flue Gas Desulfurization Wastewater Treatment

    PubMed Central

    Zhang, Liang; Lin, Xiaojuan; Wang, Jinting; Jiang, Feng; Wei, Li; Chen, Guanghao; Hao, Xiaodi

    2016-01-01

    Biological sulfate-reducing bacteria (SRB) may be effective in removing toxic lead and mercury ions (Pb(II) and Hg(II)) from wet flue gas desulfurization (FGD) wastewater through anaerobic sulfite reduction. To confirm this hypothesis, a sulfite-reducing up-flow anaerobic sludge blanket reactor was set up to treat FGD wastewater at metal loading rates of 9.2 g/m3-d Pb(II) and 2.6 g/m3-d Hg(II) for 50 days. The reactor removed 72.5 ± 7% of sulfite and greater than 99.5% of both Hg(II) and Pb(II). Most of the removed lead and mercury were deposited in the sludge as HgS and PbS. The contribution of cell adsorption and organic binding to Pb(II) and Hg(II) removal was 20.0 ± 0.1% and 1.8 ± 1.0%, respectively. The different bioavailable concentration levels of lead and mercury resulted in different levels of lethal toxicity. Cell viability analysis revealed that Hg(II) was less toxic than Pb(II) to the sludge microorganisms. In the batch tests, increasing the Hg(II) feeding concentration increased sulfite reduction rates. In conclusion, a sulfite-reducing reactor can efficiently remove sulfite, Pb(II) and Hg(II) from FGD wastewater. PMID:27455890

  20. Effect of gas-liquid flow pattern and microbial diversity analysis of a pilot-scale biotrickling filter for anoxic biogas desulfurization.

    PubMed

    Almenglo, Fernando; Bezerra, Tercia; Lafuente, Javier; Gabriel, David; Ramírez, Martín; Cantero, Domingo

    2016-08-01

    Hydrogen sulfide removal from biogas was studied under anoxic conditions in a pilot-scale biotrickling filter operated under counter- and co-current gas-liquid flow patterns. The best performance was found under counter-current conditions (maximum elimination capacity of 140 gS m(-3) h(-1)). Nevertheless, switching conditions between co- and counter-current flow lead to a favorable redistribution of biomass and elemental sulfur along the bed height. Moreover, elemental sulfur was oxidized to sulfate when the feeding biogas was disconnected and the supply of nitrate (electron acceptor) was maintained. Removal of elemental sulfur was important to prevent clogging in the packed bed and, thereby, to increase the lifespan of the packed bed between maintenance episodes. The larger elemental sulfur removal rate during shutdowns was 59.1 gS m(-3) h(-1). Tag-encoded FLX amplicon pyrosequencing was used to study the diversity of bacteria under co-current flow pattern with liquid recirculation and counter-current mode with a single-pass flow of the liquid phase. The main desulfurizing bacteria were Sedimenticola while significant role of heterotrophic, opportunistic species was envisaged. Remarkable differences between communities were found when a single-pass flow of industrial water was fed to the biotrickling filter.

  1. Inhibition of acid production in coal refuse amended with CaSO{sub 3}-based flue gas desulfurization by-products

    SciTech Connect

    Hao, Y.; Dick, W.A.; Beeghly, J.

    1998-12-31

    Oxidation of pyrite in coal refuse produces acid which caused environmental degradation. Some flue gas desulfurization (FGD) by-products contain calcium sulfite (CaSO{sub 3}) which is a strong reductant. Calcium sulfite competes with pyrite for oxygen resulting in inhibition of pyrite oxidation. In addition fly ash, CaCO{sub 3} and CaSO{sub 3} in FGD can neutralize acidity. Coal refuse, amended with FGD or its components, was packed into columns (2.5 x 13 cm) and leached weekly with water for 13 weeks. The pH, titratable acidity, and concentrations of Al, As, B, Ca, Fe, Pb, S, Se, were determined. The FGD containing CaSO{sub 2} inhibited acid production in coal refuse. The final leachate for FGD treatment had a pH of 5.3 and 20 mM of acidity (hydrogen ion) as compared to a pH of 1.7 and acidity of 480 mM for the control. Compared to the control, the FGD treatment yielded loser concentrations of all elements except for B and Ca. There was an interaction between all the components in the FGD and an indication that alterations of the ratio of components in FGD may significantly improve their inhibitory effect on acid production in coal refuse.

  2. Effects of Lead and Mercury on Sulfate-Reducing Bacterial Activity in a Biological Process for Flue Gas Desulfurization Wastewater Treatment.

    PubMed

    Zhang, Liang; Lin, Xiaojuan; Wang, Jinting; Jiang, Feng; Wei, Li; Chen, Guanghao; Hao, Xiaodi

    2016-01-01

    Biological sulfate-reducing bacteria (SRB) may be effective in removing toxic lead and mercury ions (Pb(II) and Hg(II)) from wet flue gas desulfurization (FGD) wastewater through anaerobic sulfite reduction. To confirm this hypothesis, a sulfite-reducing up-flow anaerobic sludge blanket reactor was set up to treat FGD wastewater at metal loading rates of 9.2 g/m(3)-d Pb(II) and 2.6 g/m(3)-d Hg(II) for 50 days. The reactor removed 72.5 ± 7% of sulfite and greater than 99.5% of both Hg(II) and Pb(II). Most of the removed lead and mercury were deposited in the sludge as HgS and PbS. The contribution of cell adsorption and organic binding to Pb(II) and Hg(II) removal was 20.0 ± 0.1% and 1.8 ± 1.0%, respectively. The different bioavailable concentration levels of lead and mercury resulted in different levels of lethal toxicity. Cell viability analysis revealed that Hg(II) was less toxic than Pb(II) to the sludge microorganisms. In the batch tests, increasing the Hg(II) feeding concentration increased sulfite reduction rates. In conclusion, a sulfite-reducing reactor can efficiently remove sulfite, Pb(II) and Hg(II) from FGD wastewater. PMID:27455890

  3. Effects of Lead and Mercury on Sulfate-Reducing Bacterial Activity in a Biological Process for Flue Gas Desulfurization Wastewater Treatment.

    PubMed

    Zhang, Liang; Lin, Xiaojuan; Wang, Jinting; Jiang, Feng; Wei, Li; Chen, Guanghao; Hao, Xiaodi

    2016-01-01

    Biological sulfate-reducing bacteria (SRB) may be effective in removing toxic lead and mercury ions (Pb(II) and Hg(II)) from wet flue gas desulfurization (FGD) wastewater through anaerobic sulfite reduction. To confirm this hypothesis, a sulfite-reducing up-flow anaerobic sludge blanket reactor was set up to treat FGD wastewater at metal loading rates of 9.2 g/m(3)-d Pb(II) and 2.6 g/m(3)-d Hg(II) for 50 days. The reactor removed 72.5 ± 7% of sulfite and greater than 99.5% of both Hg(II) and Pb(II). Most of the removed lead and mercury were deposited in the sludge as HgS and PbS. The contribution of cell adsorption and organic binding to Pb(II) and Hg(II) removal was 20.0 ± 0.1% and 1.8 ± 1.0%, respectively. The different bioavailable concentration levels of lead and mercury resulted in different levels of lethal toxicity. Cell viability analysis revealed that Hg(II) was less toxic than Pb(II) to the sludge microorganisms. In the batch tests, increasing the Hg(II) feeding concentration increased sulfite reduction rates. In conclusion, a sulfite-reducing reactor can efficiently remove sulfite, Pb(II) and Hg(II) from FGD wastewater.

  4. Effect of gas-liquid flow pattern and microbial diversity analysis of a pilot-scale biotrickling filter for anoxic biogas desulfurization.

    PubMed

    Almenglo, Fernando; Bezerra, Tercia; Lafuente, Javier; Gabriel, David; Ramírez, Martín; Cantero, Domingo

    2016-08-01

    Hydrogen sulfide removal from biogas was studied under anoxic conditions in a pilot-scale biotrickling filter operated under counter- and co-current gas-liquid flow patterns. The best performance was found under counter-current conditions (maximum elimination capacity of 140 gS m(-3) h(-1)). Nevertheless, switching conditions between co- and counter-current flow lead to a favorable redistribution of biomass and elemental sulfur along the bed height. Moreover, elemental sulfur was oxidized to sulfate when the feeding biogas was disconnected and the supply of nitrate (electron acceptor) was maintained. Removal of elemental sulfur was important to prevent clogging in the packed bed and, thereby, to increase the lifespan of the packed bed between maintenance episodes. The larger elemental sulfur removal rate during shutdowns was 59.1 gS m(-3) h(-1). Tag-encoded FLX amplicon pyrosequencing was used to study the diversity of bacteria under co-current flow pattern with liquid recirculation and counter-current mode with a single-pass flow of the liquid phase. The main desulfurizing bacteria were Sedimenticola while significant role of heterotrophic, opportunistic species was envisaged. Remarkable differences between communities were found when a single-pass flow of industrial water was fed to the biotrickling filter. PMID:27231880

  5. Continuous desulfurization and bacterial community structure of an integrated bioreactor developed to treat SO2 from a gas stream.

    PubMed

    Lin, Jian; Li, Lin; Ding, Wenjie; Zhang, Jingying; Liu, Junxin

    2015-11-01

    Sulfide dioxide (SO2) is often released during the combustion processes of fossil fuels. An integrated bioreactor with two sections, namely, a suspended zone (SZ) and immobilized zone (IZ), was applied to treat SO2 for 6months. Sampling ports were set in both sections to investigate the performance and microbial characteristics of the integrated bioreactor. SO2 was effectively removed by the synergistic effect of the SZ and IZ, and more than 85% removal efficiency was achieved at steady state. The average elimination capacity of SO2 in the bioreactor was 2.80g/(m(3)·hr) for the SZ and 1.50g/(m(3)·hr) for the IZ. Most SO2 was eliminated in the SZ. The liquid level of the SZ and the water content ratio of the packing material in the IZ affected SO2 removal efficiency. The SZ served a key function not only in SO2 elimination, but also in moisture maintenance for the IZ. The desired water content in IZ could be feasibly maintained without any additional pre-humidification facilities. Clone libraries of 16S rDNA directly amplified from the DNA of each sample were constructed and sequenced to analyze the community composition and diversity in the individual zones. The desulfurization bacteria dominated both zones. Paenibacillus sp. was present in both zones, whereas Ralstonia sp. existed only in the SZ. The transfer of SO2 to the SZ involved dissolution in the nutrient solution and biodegradation by the sulfur-oxidizing bacteria. This work presents a potential biological treatment method for waste gases containing hydrophilic compounds.

  6. Process for the elimination of waste water produced upon the desulfurization of coking oven gas by means of wash solution containing organic oxygen-carrier, with simultaneous recovery of elemental sulfur

    SciTech Connect

    Diemer, P.; Brake, W.; Dittmer, R.

    1985-04-16

    A process is disclosed for the elimination of waste water falling out with the desulfurization of coking oven gas by means of an organic oxygen carrier-containing washing solution with simultaneous recovery of elemental sulfur. The waste water is decomposed in a combustion chamber in a reducing atmosphere at temperatures between about 1000/sup 0/ and 1100/sup 0/ C. under such conditions that the mole ratio of H/sub 2/S:SO/sub 2/ in the exhaust gas of the combustion chamber amounts to at least 2:1. Sulfur falling out is separated and the sensible heat of the exhaust gas is utilized for steam generation. The cooled and desulfurized exhaust gas is added to the coking oven gas before the pre-cooling. Sulfur falling out from the washing solution in the oxidizer is separated out and lead into the combustion chamber together with the part of the washing solution discharged as waste water from the washing solution circulation. Preferred embodiments include that the sulfur loading of the waste water can amount to up to about 370 kg sulfur per m/sup 3/ waste water; having the cooling of sulfur-containing exhaust gas leaving the combustion chamber follow in a waste heat boiler and a sulfur condenser heated by pre-heated boiler feed water, from which condenser sulfur is discharged in liquid state.

  7. Crude oil desulfurization

    NASA Technical Reports Server (NTRS)

    Kalvinskas, J. J.; Hsu, G. C.; Ernest, J. B. (Inventor)

    1982-01-01

    High sulfur crude oil is desulfurized by a low temperature (25-80 C.) chlorinolysis at ambient pressure in the absence of organic solvent or diluent but in the presence of water (water/oil=0.3) followed by a water and caustic wash to remove sulfur and chlorine containing reaction products. The process described can be practiced at a well site for the recovery of desulfurized oil used to generate steam for injection into the well for enhanced oil recovery.

  8. Effect of operating parameters and reactor structure on moderate temperature dry desulfurization

    SciTech Connect

    Jie Zhang; Changfu You; Haiying Qi; Bo Hou; Changhe Chen; Xuchang Xu

    2006-07-01

    A moderate temperature dry desulfurization process at 600-800 C was studied in a pilot-scale circulating fluidized bed flue gas desulfurization (CFB-FGD) experimental facility. The desulfurization efficiency was investigated for various operating parameters. Structural improvements in key parts of the CFB-FGD system, i.e., the cyclone separator and the distributor, were made to improve the desulfurization efficiency and flow resistance. The experimental results show that the desulfurization efficiency increased rapidly with increasing temperature above 600 C due to enhanced gas diffusion and the shift of the equilibrium for the carbonate reaction. The sorbent sulfated gradually after quick carbonation of the sorbent with a long particle residence time necessary to realize a high desulfurization ratio. A reduced solids concentration in the bed reduced the particle residence time and the desulfurization efficiency. A single-stage cyclone separator produced no improvement in the desulfurization efficiency compared with a two-stage cyclone separator. Compared with a wind cap distributor, a large hole distributor reduced the flow resistance which reduced the desulfurization efficiency due to the reduced bed pressure drop and worsened bed fluidization. The desulfurization efficiency can be improved by increasing the collection efficiency of fine particles to prolong their residence time and by improving the solids concentration distribution to increase the gas-solid contact surface area. 16 refs., 9 figs.

  9. Effect of operating parameters and reactor structure on moderate temperature dry desulfurization.

    PubMed

    Zhang, Jie; You, Changfu; Qi, Haiying; Hou, Bo; Chen, Changhe; Xu, Xuchang

    2006-07-01

    A moderate temperature dry desulfurization process at 600-800 degrees C was studied in a pilot-scale circulating fluidized bed flue gas desulfurization (CFB-FGD) experimental facility. The desulfurization efficiency was investigated for various operating parameters, such as bed temperature, CO2 concentration, and solids concentration. In addition, structural improvements in key parts of the CFB-FGD system, i.e., the cyclone separator and the distributor, were made to improve the desulfurization efficiency and flow resistance. The experimental results show that the desulfurization efficiency increased rapidly with increasing temperature above 600 degrees C due to enhanced gas diffusion and the shift of the equilibrium for the carbonate reaction. The sorbent sulfated gradually after quick carbonation of the sorbent with a long particle residence time necessary to realize a high desulfurization ratio. A reduced solids concentration in the bed reduced the particle residence time and the desulfurization efficiency. A single-stage cyclone separator produced no improvement in the desulfurization efficiency compared with a two-stage cyclone separator. Compared with a wind cap distributor, a large hole distributor reduced the flow resistance which reduced the desulfurization efficiency due to the reduced bed pressure drop and worsened bed fluidization. The desulfurization efficiency can be improved by increasing the collection efficiency of fine particles to prolong their residence time and by improving the solids concentration distribution to increase the gas-solid contact surface area.

  10. Hot gas cleanup test facility for gasification and pressurized combustion. Quarterly technical progress report, April 1--June 30, 1992

    SciTech Connect

    Not Available

    1992-12-01

    This quarterly technical progress report summarizes work completed during the Seventh Quarter of the First Budget Period, April 1 through June 30, 1992, under the Department of Energy (DOE) Cooperative Agreement No. DE-FC21-90MC25140 entitled ``Hot Gas Cleanup Test Facility for Gasification and Pressurized Combustion.`` The conceptual design of the facility was extended to include a within scope, phased expansion of the existing Hot Gas Cleanup Test Facility Cooperative Agreement to also address systems integration issues of hot particulate removal in advanced coal-based power generation systems. This expansion will include the consideration of the following modules at the test facility in addition to the existing Transport Reactor gas source and Hot Gas Cleanup Units: Carbonizer/Pressurized Circulating Fluidized Bed Gas Source; Hot Gas Cleanup Units to mate to all gas streams. Combustion Gas Turbine; Fuel Cell and associated gas treatment; and Externally Fired Gas Turbine/Water Augmented Gas Turbine. This expansion to the Hot Gas Cleanup Test Facility is herein referred to as the Power Systems Development Facility (PSDF).

  11. Particulate Hot Gas Stream Cleanup Technical Issues: Quarterly report, July 1-September 30, 1996

    SciTech Connect

    Pontius, D.H.

    1996-12-09

    This is the eighth in a series of quarterly reports describing the activities performed under Contract No. DE-AC21-94MC31160. Analyses of Hot Gas Stream Cleanup (HGCU) ashes and descriptions of filter performance address aspects of filter operation that are apparently linked to the characteristics of the collected ash or the performance of the ceramic barrier filter elements. Task 1 is designed to generate a data base of the key characteristics of ashes collected from operating advanced particle filters (APFS) and to relate these ash properties to the operation and performance of these filters. Task 2 concerns testing and failure analysis of ceramic filter elements. Under Task I during the past quarter, additional analyses were performed on ashes from the Ahlstrom 10 MWt Pressurized Fluidized Circulating Fluid Bed (PCFB) facility located at Karhula, Finland. Work continued on the HGCU data base being constructed in Microsoft Access. A variety of information has been entered into the data base, including numerical values, short or long text entries, and photographs. Detailed design of a bench top device for high temperature measurement of ash permeability has also begun. In addition to these activities, a paper was prepared and a poster was presented summarizing recent work performed under this contract at the 1996 DOE/METC Contractor`s Conference. A presentation was also given corresponding to the manuscript entitled Particle Characteristics and High-Temperature Filtration that was prepared for publication in the Proceedings of the Thirteenth Annual International Pittsburgh Coal Conference held this September in Pittsburgh, PA. Arrangements have been made to be present at the DOE/METC Modular Gas Cleanup Rig (MGCR) at the conclusion of the next run of the DOE/METC air blown Fluid Bed Gasifier (FBG). This visit will include on-site sampling to collect and characterize the filter cakes collected during FGB operation. Task 2 efforts during the past quarter focused on

  12. Effect of potassium sodium tartrate and sodium citrate on the preparation of {alpha}-calcium sulfate hemihydrate from flue gas desulfurization gypsum in a concentrated electrolyte solution

    SciTech Connect

    Shen, Z.X.; Guan, B.H.; Fu, H.L.; Yang, L.C.

    2009-12-15

    Flue gas desulfurization (FGD) gypsum mainly composed of calcium sulfate dihydrate (DH) was used as a raw material to obtain alpha-calcium sulfate hemihydrate ({alpha}-HH) through dehydration in a Ca-Mg-K-Cl-solution medium at 95{sup o}C under atmospheric pressure. The effects of potassium sodium tartrate and sodium citrate on the preparation of alpha-HH in the electrolyte solution were investigated. The results revealed that the addition of potassium sodium tartrate (1.0 x 10{sup -2} - 2.5 x 10{sup -2}M) decreased the dehydration rate of FGD gypsum and increased the length/width (l/w) ratio of {alpha}-HH crystals, which could yield unfavorable strength properties. Addition of sodium citrate (1.0 x 10{sup -5} - 2.0 x 10{sup -5}M) slightly increased the dehydration rate of FGD gypsum and decreased the l/w ratio of {alpha}-HH crystals, which could be beneficial to increase strength. However, it also led to a partial formation of anhydrite (AH) crystals. AH was also the only dehydration product when the concentration of sodium citrate increased to 1.0 x 10{sup -4}M. Therefore, sodium citrate rather than potassium sodium tartrate could be used as an additive in Ca-Mg-K-Cl electrolyte solutions if alpha-HH with a shorter l/w ratio is the desired product from FGD gypsum dehydration. The concentration of sodium citrate should be properly controlled to reduce the formation of AH.

  13. Adsorption and desorption of sulfur dioxide on novel adsorbents for flue gas desulfurization. Final report, September 1, 1993--August 31, 1994

    SciTech Connect

    Lin, Y.S.

    1995-02-01

    Dry regenerative sorption processes have recently attracted increasing attention in flue gas desulfurization (FGD) because of their several advantages over the conventional wet-scrubbing processes. Dry sorbents are usually made by coating a transition or alkaline earth metal precursor on the surface of a porous support. Major disadvantages of these sorbents prepared by the conventional methods include relatively poor attrition resistance and low SO{sub 2} sorption capacity. The physical and especially chemical attrition (associated with the sulphation-oxidation-reduction cycles in the process) deteriorates the performance of the sorbents. The low SO{sub 2} sorption capacity is primarily due to the small surface area of the support. Materials with a high surface area are not used as the supports for FGD sorbents because these materials usually are not thermally stable at high temperatures. In the past year, the research supported by Ohio Coal Development Office was focused on synthesis and properties of sol-gel derived alumina and zeolite sorbents with improved properties for FGD. The sol-gel derived alumina has large surface area, mesopore size and excellent mechanical strength. Some alumina-free zeolites not only posses the basic properties required as a sorbent for FGD (hydrophobicity, thermal and chemical stability, mechanical strength) but also have extremely large surface area and selective surface chemistry. The major objectives of this research program were to synthesize the sol-gel derived sorbents and to explore the use of the zeolites either directly as adsorbents or as sorbent support for FGD. The research was aimed at developing novel FGD sorbents possessing better sorption equilibrium and kinetic properties and improved physical and chemical attrition resistance.

  14. Physico-chemical assessment of a fixated flue-gas desulfurization sludge cap emplaced along with other coal-combustion residues to abate acid mine drainage.

    PubMed

    Naylor, Shawn; Branam, Tracy D; Olyphant, Greg A

    2012-05-01

    Long term monitoring of the physical and chemical effects of using coal-combustion residues (CCRs), in particular fixated flue gas desulfurization (FGD) sludge, as a major component in the reclamation of a pyritic refuse deposit was undertaken to determine the beneficial and detrimental consequences of placing these controversial materials in an unrestricted environment. Monitoring wells, neutron probe access tubes, and weirs were installed before and after reclamation to observe hydrologic conditions and determine how the use of FGD sludge as a recharge barrier was affecting hydrochemical response to ambient weather conditions. Data were collected for six months prior to reclamation and then for an additional 13 years (more intensively during the first 5 years). Statistical analyses of water levels in the pyritic refuse deposit indicate a shift from precipitation- to barometric-controlled fluctuations. These findings, along with minimal variability in soil moisture within the CCR cap and transient perching of groundwater above the cap, are evidence that recharge of the refuse aquifer has been minimized. Statistically significant improvements in the quality of groundwater on-site and surface water leaving the site include long-term declines in acidity, As, and Fe concentrations within the refuse aquifer, attributed to a decrease in recharge of oxygenated water as supported by an analysis of calculated mineral saturation indices. Long-term declines in acidity and associated trace metals discharging from the site are attributed to the post-reclamation loss of sulfate salts brought to the surface by capillary forces. The results of this study indicate that strategic usage of CCRs in reclamation programs can produce beneficial effects, including acid drainage reductions, that are beyond those achieved using traditional reclamation approaches such as the utilization of mine spoil as capping and fill material.

  15. Gasoline from natural gas by sulfur processing. Quarterly progress report, June--September 1993

    SciTech Connect

    Erekson, E.J.; Miao, F.Q.

    1993-10-01

    The overall objective of this research project is to develop a catalytic process to convert natural gas to liquid transportation fuels. The process consists of two steps that each utilize catalysts and sulfur containing intermediates: (1) to convert natural gas to CS{sub 2}, and (2) to convert CS{sub 2} to gasoline range liquids. Experimental data will be generated to demonstrate the potential of catalysts and the overall process. During this first quarter, progress in the following areas has been made. One high surface area molybdenum catalyst has been prepared. An existing unit at IGT is being modified to accommodate the sulfur feedstocks and the higher temperatures(> 1300{degrees}K) required for studying the reactions of hydrogen sulfide and methane as proposed in Tasks 2 through 5. An HP 5890 gas chromatograph with a TCD(thermal conductivity detector) for detecting fixed gases including hydrogen and an FPD(flame photometric detector) for detecting sulfur compounds was purchased using SMP funds and has been received.

  16. Desulfurization of hot fuel gas produced from high-chlorine Illinois coals. Technical report, September 1--November 30, 1991

    SciTech Connect

    O`Brien, W.S.

    1991-12-31

    New coal gasification processes are now being developed which can generate electricity with high thermal efficiency either in a combined gas-turbine, steam-turbine cycle or in a fuel cell. Both of these coal-to-electricity pathways require that the coal-derived fuel gas be at a high temperature and be free of potential pollutants, such as sulfur compounds. Unfortunately, some high-sulfur Illinois coals also contain significant chlorine which converts into hydrogen chloride (HC1) in the coal-gas. This project investigates the effect of HC1, in concentrations typical of a gasifier fed by high-chlorine Illinois coals, on zinc-titanate sorbents that are currently being developed for H{sub 2}S and COS removal from hot coal-gas. This study is designed to identify any deleterious changes in the sorbent caused by the HC1, both in adsorptive operation and in the regeneration cycle, and will pave the way to modify the sorbent formulation or the process operating procedure to remove HC1 along with the H{sub 2}S and COS from the coal-gas. This will negate any harmful consequences of utilizing high-chlorine Illinois in these processes. The bench- scale fluidized bed has been modified to prevent potential HC1 corrosion and startup experiments have proven the reactor system operable and capable of yielding reliable experimental results. The first of the planned experiments in the project are now being performed. 1 fig.

  17. High-energy gas-fracturing development. Quarterly report, October-December 1982

    SciTech Connect

    Cuderman, J.F.

    1983-02-01

    The purpose of this study is to develop and optimize the High Energy Gas Fracturing (HEGF) technique to produce multiple fractures around a wellbore in order to stimulate natural-gas production in Devonian shale. The HEGF technique uses a wellbore charge of a propellant tailored to produce pressure loading in the borehole that avoids crushing yet produces multiple fractures radiating from the wellbore. The multiple-fracture regime has been characterized and releated to parameters such as borehole size, pressure risetime, and surface-wave velocity. Pressure risetimes and peak pressures, measured for different propellants in boreholes to specify a propellant for a desired peak pressure and pressure risetime. Semiempirical models, using results from previous experiments, successfully relate stress, acceleration, and fracture radii in surrounding rock to peak pressure and pressure risetime. A finite-element model also has been developed which predicts fracture type and direction of fractures as a function of pressure loading, in situ stress, and material properties. A full-scale HEGF system has been developed for application in gas-well-stimulation experiments in Devonian shale. During this quarter, a proof test of the full-scale HEGF was conducted at the Nevada Test Site (NTS). The designed pressure pulse of 0.5 ms risetime was achieved, and the tamp remained in place during the test. The borehole was successfully cleared posttest. Multiple fracturing was verified with a downhole TV camera. The test of the full-scale hardware and its operational capability was successful. As a result, the HEGF system is ready for application in gas-well-stimulation experiments in Devonian shale. Tests were conducted to determine worst-case accident scenarios to establish sensitivity to shock and fire. There appears to be no risk of initiation resulting from shock or breakage of the propellant-canister segments.

  18. Particulate hot gas stream cleanup technical issues. Quarterly report, January 1--March 31, 1998

    SciTech Connect

    1998-08-01

    The analyses of Hot Gas Stream Cleanup (HGCU) ashes and descriptions of filter performance studied under this contract are designed to address problems with filter operation that are apparently linked to characteristics of the collected ash. Task 1 is designed to generate a data base of the key characteristics of ashes collected from operating advanced particle filters (APFs) and to relate these ash properties to the operation and performance of these filters and their components. APF operations have also been limited by the strength and durability of the ceramic materials that have served as barrier filters for the capture of entrained HGCU ashes. Task 2 concerns testing and failure analyses of ceramic filter elements currently used in operating APFs and the characterization and evaluation of new ceramic materials. Task 1 research activities during the past quarter included characterizations of samples collected during a site visit on January 20 to the Department of Energy/Southern Company Services Power Systems Development Facility (PSDF). Comparisons were made between laboratory analyses of these PSDF ashes and field data obtained from facility operation. In addition, selected laboratory techniques were reviewed to assess their reproducibility and the influence of non-ideal effects and differences between laboratory and filter conditions on the quantities measured. Further work on the HGCU data base is planned for the next quarter. Two Dupont PRD-66 candle filters, one McDermott candle filter, one Blasch candle filter, and one Specific Surfaces candle filter were received at SRI for testing. A test plan and cutting plan for these candles was developed. Acquisition of two of the Dupont PRD-66 candle filters will allow candle-to-candle variability to be examined.

  19. Production of elemental sulfur from H{sub 2}S and CO{sub 2} derived from a coal desulfurization process. Quarterly technical process report, April 1, 1994--June 30, 1994

    SciTech Connect

    Hu, Longsheng; Jiang, Xueyu; Khang, Soon-Jai

    1994-08-01

    During the third quarter of this project, by using the apparatus previously setup for preparation of catalysts, the CoO-MoO{sub 3}-Al{sub 2}O{sub 3} catalyst was prepared and the thermal stability of the catalyst was tested. Efforts were made on the calibration and the programming of the two column GC of a Perkin Elmer Gas Chromatograph. Column A was used for detecting sulfur related substances such as H{sub 2}S, COS and CS{sub 2}, and column B was for CO, CH{sub 4} and H{sub 2}. All of the GC standard curves were obtained. Non-catalytic experiments were carried out by using the packed bed reactor system with blank, filled only with quartz wool and Al{sub 2}O{sub 3} support for future reference. A modified new reactor was designed to quickly quench the reaction and to prohibit the occurrence of re-equilibration of reaction products. Further thermodynamic analyses for the reaction of H{sub 2}S and CO, were performed using the Stanjan method.

  20. Fluidized bed coal desulfurization

    NASA Technical Reports Server (NTRS)

    Ravindram, M.

    1983-01-01

    Laboratory scale experiments were conducted on two high volatile bituminous coals in a bench scale batch fluidized bed reactor. Chemical pretreatment and posttreatment of coals were tried as a means of enhancing desulfurization. Sequential chlorination and dechlorination cum hydrodesulfurization under modest conditions relative to the water slurry process were found to result in substantial sulfur reductions of about 80%. Sulfur forms as well as proximate and ultimate analyses of the processed coals are included. These studies indicate that a fluidized bed reactor process has considerable potential for being developed into a simple and economic process for coal desulfurization.

  1. Gasoline from natural gas by sulfur processing. Quarterly report No. 11, January--March 1996

    SciTech Connect

    Erekson, E.J.

    1996-05-01

    The overall objective of this research project is to develop a catalytic process to convert natural gas to liquid transportation fuels. The process consists of two steps that each use catalysts and sulfur-containing intermediates: (1) converting natural has to CS{sub 2} and (2) converting CS{sub 2} to gasoline-range liquids. Experimental data will be generated to demonstrate the potential of catalysts and the overall process. During this quarter, progress in the following areas has been made: Hydrogenation of CS{sub 2} to liquid hydrocarbons was accomplished on two sets of catalyst a cobalt exchanged ZSM-5 and a mixture containing MoS{sub 2} hydrogenation catalyst and HZSM-5. CS{sub 2} conversions of up to 100% were achieved. The highest selectivity to C{sub 4}{sup +} hydrocarbons was 52%. There is interest within the oil companies we contacted for a process that converts natural gas to liquid hydrocarbons. In addition there is also interest in a process that produces hydrogen for a refinery, while at the same time it removes hydrogen sulfide.

  2. Fundamental mechanisms in flue gas conditioning. Quarterly technical progress report, April 1995--June 1995

    SciTech Connect

    Snyder, T.R.; Bush, P.V.

    1995-07-11

    This project is divided into four tasks. We developed our Management Plan in Task 1. Task 2, Evaluation of Mechanisms in FGD Sorbent and Ash Interactions, focused on characteristics of binary mixtures of these distinct powders. Task 3, Evaluation of Mechanisms in Conditioning Agents and Ash, was designed to examine effects of various conditioning agents on fine ash particles to determine mechanisms by which these agents alter physical properties of ash. We began Tasks 2 and 3 with an extensive literature search and assembly of existing theories. We completed this phase of the project with publication of two special Topical Reports. In our literature reviews reported in Topical Reports 1 and 2, we emphasized the roles adsorbed water can have in controlling bulk properties of powders. During the next phase of the project we analyzed a variety of fly ashes and fine powders in the laboratory. The experiments we performed were primarily designed to define the extent to which water affects key properties of ashes, powders, and mixtures of sorbents and ashes. We have recently completed a series of pilot-scale tests designed to determine the effects that adsorbed water has on fabric filtration and electrostatic precipitation of entrained fly ash particles in actual flue gas environments. Under Task 4 we will issue our Final Report that will summarize the results of our laboratory and pilot-scale work and will also include a model of flue gas conditioning. Our efforts during this reporting quarter have been directed toward production of the Draft Final Report and the Flue Gas Conditioning Model. In addition to these efforts, we have prepared a paper for presentation at the Eleventh Annual Coal Preparation, Utilization, and Environmental Control Contractor`s Conference to be held in Pittsburgh in July, 1995.

  3. Field Demonstration of a Membrane Process to Separate Nitrogen from Natural Gas: Nineteenth Quarterly Progress Report (Second Quarter 2006)

    SciTech Connect

    Kaaeid Lokhandwala

    2006-06-30

    The original proposal described the construction and operation of a 1 MMscfd treatment system to be operated at a Butcher Energy gas field in Ohio. The gas produced at this field contained 17% nitrogen. During pre-commissioning of the project, a series of well tests showed that the amount of gas in the field was significantly smaller than expected and that the nitrogen content of the wells was very high (25 to 30%). After evaluating the revised cost of the project, Butcher Energy decided that the plant would not be economical and withdrew from the project. Since that time, Membrane Technology and Research, Inc. (MTR) signed a marketing and sales partnership with ABB Lummus Global, a large multinational corporation, and is working with the company's Randall Gas Technology group, a supplier of equipment and processing technology to the natural gas industry. Randall's engineering group found a new site for the project at a North Texas Exploration (NTE) gas processing plant, and we continue, but have as yet been unsuccessful in our attempts, to negotiate with Atmos Energy for a final test of the project demonstration unit. In the meantime, MTR has located an alternative testing opportunity and signed a contract for a demonstration plant in Rio Vista, CA. Several commercial sales have resulted from the partnership with ABB, and total sales of nitrogen/natural gas membrane separation units are now approaching $2.6 million.

  4. Naturally fractured tight gas: Gas reservoir detection optimization. Quarterly report, January 1--March 31, 1997

    SciTech Connect

    1997-12-31

    Economically viable natural gas production from the low permeability Mesaverde Formation in the Piceance Basin, Colorado requires the presence of an intense set of open natural fractures. Establishing the regional presence and specific location of such natural fractures is the highest priority exploration goal in the Piceance and other western US tight, gas-centered basins. Recently, Advanced Resources International, Inc. (ARI) completed a field program at Rulison Field, Piceance Basin, to test and demonstrate the use of advanced seismic methods to locate and characterize natural fractures. This project began with a comprehensive review of the tectonic history, state of stress and fracture genesis of the basin. A high resolution aeromagnetic survey, interpreted satellite and SLAR imagery, and 400 line miles of 2-D seismic provided the foundation for the structural interpretation. The central feature of the program was the 4.5 square mile multi-azimuth 3-D seismic P-wave survey to locate natural fracture anomalies. The interpreted seismic attributes are being tested against a control data set of 27 wells. Additional wells are currently being drilled at Rulison, on close 40 acre spacings, to establish the productivity from the seismically observed fracture anomalies. A similar regional prospecting and seismic program is being considered for another part of the basin. The preliminary results indicate that detailed mapping of fault geometries and use of azimuthally defined seismic attributes exhibit close correlation with high productivity gas wells. The performance of the ten new wells, being drilled in the seismic grid in late 1996 and early 1997, will help demonstrate the reliability of this natural fracture detection and mapping technology.

  5. Wetland treatment of oil and gas well wastewaters. Quarterly technical report, November 25, 1992--February 24, 1993

    SciTech Connect

    Kadlec, R.H.; Srinivasan, K.R.

    1993-04-02

    During the first quarter of the above contract, all the elements of Task 1 were completed. The first quarterly report presented an overview of a wetland and its increasing use in industrial wastewater treatment. An idealized, reaction engineering description of wetlands was presented to demonstrate how the various processes that occur in a wetland can be modeled. Previous work on the use of wetlands to remove BOD, TSS, Phosphorus and Nitrogen was reviewed. Recent literature on the application of wetland technology to the treatment of petroleum-related wastewater was critically evaluated and an outline of the research plans for the first year was delineated. Further, our literature search (nominally completed under Task 1) unearthed more recent studies (some unpublished) and a summary was included in the second quarterly report. In the second quarterly report, results of our efforts on the construction of a laboratory-type wetland were also reported. Initial studies on the use of wetland amendments such as modified-clays and algae cells were presented and discussed. Adsorption of heavy metal ions, Cu{sup 2+} and Cr(VI) onto soils drawn from the laboratory-type wetland built as a part of this contract has been undertaken and these results are presented and discussed in this quarterly report. A number of studies on the design and preparation of modified-clays for the adsorption of Cr(VI) and {beta}-naphthoic acid (NA) has been carried out during this quarter and these are also described and discussed in this report. The choice of {beta}-naphthoic acid (NA) as an ionogenic organic compound was made on the basis of a recent personal communication to the Project Director that NA is a major contaminant in many oil and gas well wastewaters.

  6. [Hot Gas Cleanup Test Facility for Gasification and Pressurized Combustion]. Quarterly technical progress report, October 1--December 31, 1993

    SciTech Connect

    Not Available

    1993-12-31

    This quarterly technical progress report summarizes work completed during the Second Quarter of the Second Budget Period, October 1 through December 31, 1993, under the Department of Energy (DOE) Cooperative Agreement No. DE-FC21-90MC25140 entitled ``Hot Gas Cleanup Test Facility for Gasification and Pressurized Combustion.`` The objective of this project is to evaluate hot gas particle control technologies using coal-derived gas streams. This will entail the design, construction, installation, and use of a flexible test facility which can operate under realistic gasification and combustion conditions. The major particulate control device issues to be addressed include the integration of the particulate control devices into coal utilization systems, on-line cleaning techniques, chemical and thermal degradation of components, fatigue or structural failures, blinding, collection efficiency as a function of particle size, and scaleup of particulate control systems to commercial size. The conceptual design of the facility was extended to include a within scope, phased expansion of the existing Hot Gas Cleanup Test Facility Cooperative Agreement to also address systems integration issues of hot particulate removal in advanced coal-based power generation systems. This expansion included the consideration of the following modules at the test facility in addition to the existing Transport Reactor gas source and Hot Gas Cleanup Units: (1) Carbonizer/pressurized circulating fluidized bed gas source; (2) hot gas cleanup units to mate to all gas streams; (3) combustion gas turbine; (4) fuel cell and associated gas treatment. This expansion to the Hot Gas Cleanup Test Facility is herein referred to as the Power Systems Development Facility (PSDF).

  7. Mercury transportation in soil via using gypsum from flue gas desulfurization unit in coal-fired power plant.

    PubMed

    Wang, Kelin; Orndorff, William; Cao, Yan; Pan, Weiping

    2013-09-01

    The mercury flux in soils was investigated, which were amended by gypsums from flue gas desulphurization (FGD) units of coal-fired power plants. Studies have been carried out in confined greenhouses using FGD gypsum treated soils. Major research focus is uptakes of mercury by plants, and emission of mercury into the atmosphere under varying application rates of FGD gypsum, simulating rainfall irrigations, soils, and plants types. Higher FGD gypsum application rates generally led to higher mercury concentrations in the soils, the increased mercury emissions into the atmosphere, and the increased mercury contents in plants (especially in roots and leaves). Soil properties and plant species can play important roles in mercury transports. Some plants, such as tall fescue, were able to prevent mercury from atmospheric emission and infiltration in the soil. Mercury concentration in the stem of plants was found to be increased and then leveled off upon increasing FGD gypsum application. However, mercury in roots and leaves was generally increased upon increasing FGD gypsum application rates. Some mercury was likely absorbed by leaves of plants from emitted mercury in the atmosphere.

  8. Recovery and recycling of limestone in LEC flue gas desulfurization. Final report, September 1, 1991--August 31, 1992

    SciTech Connect

    Gardner, N.C.; Boo, J.Y.; Culver, L.

    1992-09-01

    Prudich et. al. have proposed an attractive technology called Limestone Emission Control (LEC) for removing sulfur dioxide from flue gases. Beds of 1/8 inch wet limestone particles absorb the sulfur dioxide from the gases on contact. Sulfite and sulfate salts deposit on the surface of the particles; however, the gas never reaches the interior, limiting the limestone utilization to approximately 20% or less. The unreacted portion of the limestone can be recovered by mechanical grinding and recycling, enabling high overall sorbent utilization. Favorable economics are derived from small equipment, simplicity, and low sorbent costs. This project is a wet method for grinding and recovering the spent limestone from the LEC process, utilizing an impeller fluidizer, a new type of slurry processor. It consists of a cylindrical vessel with an impeller at one end. The impeller, driven at high rpm, concentrates the gravel size limestone in a rotating torus at the top of the cylinder, where the coating is abraded off by particle-particle impaction. The impeller generates sufficient pressure head to serve as a slurry pump. It combines the operation of wet grinding, washing, and transporting the spent and recovered limestone as an aqueous slurry. The fluidizer may be advantageous over dry grinding in the aspects of sharpness of separation, transport convenience, equipment erosion, and sorption bed cementation.

  9. Hot gas cleanup test facility for gasification and pressurized combustion project. Quarterly report, October--December 1995

    SciTech Connect

    1996-02-01

    The objective of this project is to evaluate hot gas particle control technologies using coal-derived gas streams. This will entail the design, construction, installation, and use of a flexible test facility which can operate under realistic gasification and combustion conditions. The conceptual design of the facility was extended to include a within scope, phased expansion of the existing Hot Gas Cleanup Test Facility Cooperative Agreement to also address systems integration issues of hot particulate removal in advanced coal-based power generation systems. This expansion included the consideration of the following modules at the test facility in addition to the original Transport Reactor gas source and Hot Gas Cleanup Units: Carbonizer/pressurized circulating fluidized bed gas source; hot gas cleanup units to mate to all gas streams; combustion gas turbine; and fuel cell and associated gas treatment. This expansion to the Hot Gas Cleanup Test Facility is herein referred to as the Power Systems Development Facility (PSDF). The major emphasis during this reporting period was continuing the detailed design of the facility towards completion and integrating the balance-of-plant processes and particulate control devices (PCDs) into the structural and process designs. Substantial progress in construction activities was achieved during this quarter.

  10. Extraction and desulfurization of chemically degraded coal with supercritical fluids. Final report, July 1, 1983-December 1984

    SciTech Connect

    Chen, J.W.; Muchmore, C.B.; Kent, A.C.

    1985-03-01

    This report describes the progress made in the research entitled ''Extraction and Desulfurization of Chemically Degraded Coal with Supercritical Fluids.'' The desulfurization of coal, employing ethanol or methanol as solvent under supercritical conditions, has demonstrated its ability to selectively remove sulfur from the coal matrix. The objectives of the research are these: (1) to obtain rate data for supercritical extraction and desulfurization of coal, and to determine the desulfurization selectivity ratio for various coals; (2) to study the effect of chemical pretreatment of coal on desulfurization potential; and (3) to determine the characteristics of the desulfurized solid char and to measure and evaluate the liquid and gaseous streams. The experimental investigations have been carried out in two reactor systems, a semicontinuous reactor and a batch reactor. Experimental data obtained have indicated the following achievements: (1) the extraction and desulfurization of coal with supercritical ethanol is first order in nature, and the activation energies for coal extracted and sulfur removed are 30.3 and 21.0 Kcal, respectively; (2) the desulfurization selectivity ratio is found to be between 2.96 to 4.38 for four Illinois coal samples studied; (3) the effect of KOH pretreatment indicates an improvement of supercritical desulfurization potential; and (4) the evalution of product streams reveals that supercritical desulfurization generates a high Btu gas and coal-derived liquid in addition to the desulfurized solid product. 2 references, 5 tables, 9 figures.

  11. Enzymatic desulfurization of coal

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.

    1991-05-16

    The overall objective of this program was to investigate the feasibility of an enzymatic desulfurization process specifically intended for organic sulfur removal from coal. Toward that end, a series of specific objectives were defined: (1) establish the feasibility of (bio)oxidative pretreatment followed by biochemical sulfate cleavage for representative sulfur-containing model compounds and coals using commercially-available enzymes; (2) investigate the potential for the isolation and selective use of enzyme preparations from coal-utilizing microbial systems for desulfurization of sulfur-containing model compounds and coals; and (3) develop a conceptual design and economic analysis of a process for enzymatic removal of organic sulfur from coal. Within the scope of this program, it was proposed to carry out a portion of each of these efforts concurrently. (VC)

  12. Enzymatic desulfurization of coal

    SciTech Connect

    Marquis, J.K. . School of Medicine); Kitchell, J.P. )

    1988-10-07

    Our current efforts to develop clean coal technology, emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes or commercially available enzymes. Our work is focused on the treatment of model'' organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  13. Enzymatic desulfurization of coal

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V. ); Marquis, J.K. . School of Medicine)

    1989-06-16

    Our current efforts to develop clean coal technology emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes as well as commercially available enzymes. Our work is focused on the treatment of model'' organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  14. Enzymatic desulfurization of coal

    SciTech Connect

    Marquis, J.K. . School of Medicine); Kitchell, J.P. )

    1988-12-15

    Our current efforts to develop clean coal technology emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes or commercially available enzymes. Our work is focused on the treatment of model'' organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  15. Coal Liquefaction desulfurization process

    DOEpatents

    Givens, Edwin N.

    1983-01-01

    In a solvent refined coal liquefaction process, more effective desulfurization of the high boiling point components is effected by first stripping the solvent-coal reacted slurry of lower boiling point components, particularly including hydrogen sulfide and low molecular weight sulfur compounds, and then reacting the slurry with a solid sulfur getter material, such as iron. The sulfur getter compound, with reacted sulfur included, is then removed with other solids in the slurry.

  16. Evaluation of using cyclocranes to support drilling and production of oil and gas in wetland areas. Fourth quarterly technical progress report, Second quarter, 1993

    SciTech Connect

    Eggington, W.J.

    1993-09-01

    The planned program falls under wetlands area research related to drilling, production, and transportation of oil and gas resources. Specifically the planned program addresses an evaluation of using cyclocraft to transport drill rigs, mud, pipes and other materials and equipment in a cost effective and environmentally safe manner to support oil and gas drilling and production operations in wetland areas. The cyclocraft is a proven hybrid aircraft that utilizes aerostatic and aerodynamic lift. This type of aircraft has considerable payload capacity, VTOL capability, high controllability, low operating cost, low downwash and high safety. The benefits of using a cyclocraft to transport drill rigs and materials over environmentally-sensitive surfaces would be significant. The cyclocraft has considerable cost and operational advantages over the helicopter. The major activity during the second quarter of 1993 was focussed on completion of Task 4, Preliminary Design. The selected design has been designated H.1 Cyclocraft by MRC. Also during the report period, Task 6, Ground Support, was completed and a report containing the results was submitted to DOE. This task addressed the complete H.1 Cyclocraft system, i.e. it included the need personnel, facilities and equipment to support cyclocraft operations in wetland areas.

  17. Evaluation of using cyclocranes to support drilling and production of oil and gas in wetland areas. Fifth quarterly technical progress report, Third quarter, 1993

    SciTech Connect

    Eggington, W.J.

    1993-12-31

    The planned program falls under wetlands area research related to drilling, production, and transportation of oil and gas resources. Specifically the planned program addresses an evaluation of using cyclocraft to transport drill rigs, mud, pipes and other materials and equipment in a cost effective and environmentally safe manner to support oil and gas drilling and production operations in wetland areas. The cyclocraft is a proven hybrid aircraft that utilizes aerostatic and aerodynamic lift. This type of aircraft has considerable payload capacity, VTOL capability, high controllability, low operating cost, low downwash and high safety. The benefits of using a cyclocraft to transport drill rigs and materials over environmentally-sensitive surfaces would be significant. The cyclocraft has considerable cost and operational advantages over the helicopter. In 1992, Task 1, Environmental Considerations, and Task 2, Transport Requirements, were completed. In the first two quarters of 1993, Task 3, Parametric Analysis, Task 4, Preliminary Design, and Task 6, Ground Support, were completed. Individual reports containing results obtained from each of these tasks were submitted to DOE. In addition, through June 30, 1993, a Subscale Test Plan was prepared under Task 5, Subscale Tests, and work was initiated on Task 7, Environmental Impacts, Task 8, Development Plan, Task 9, Operating Costs, and Task 10, Technology Transfer.

  18. Coal desulfurization with iron pentacarbonyl

    NASA Technical Reports Server (NTRS)

    Hsu, G. C.

    1979-01-01

    Coal desulfurization with iron pentacarbonyl treatment under mild conditions removes up to eighty percent of organic sulfur. Preliminary tests on treatment process suggest it may be economical enough to encourage investigation of use for coal desulfurization. With mild operating conditions, process produces environmentally-acceptable clean coal at reasonable cost.

  19. Formation of (FexMn(2-x))O3 solid solution and high sulfur capacity properties of Mn-based/M41 sorbents for hot coal gas desulfurization.

    PubMed

    Zhang, Y; Liu, B S; Zhang, F M; Zhang, Z F

    2013-03-15

    Several MCM-41 materials were synthesized at different conditions by hydrothermal procedure using cheap and easily available industrial water glass as silica source. Fe doped manganese-based oxide/MCM-41 sorbents were prepared by a sol-gel method. The effects of loadings of metal oxide, Fe/Mn molar ratios over MCM-41 and reaction temperature on the performance of sorbent for hot coal gas desulfurization were investigated. Various techniques such as BET, XRD, XPS, LRS and HRTEM were used to characterize the sorbents. The result indicated Fe(3+) ions could occupy a position of Mn(3+) in cubic lattice of Mn2O3 and the (FexMn2-x)O3 solid solution is mainly active phase of sorbent. Moreover, the result of nine successive sulfurization-regeneration cycles of sorbent showed high sulfur adsorption capacity and endurable stability of FeMn4Ox/MCM-41 for H2S removal.

  20. Microbial reduction of SO{sub 2} and NO{sub x} as a means of by-product recovery/disposal from regenerable processes for the desulfurization of flue gas. Final report

    SciTech Connect

    Sublette, K.L.

    1994-03-01

    The main objective of this research was to investigate microorganisms capable of fossil fuel flue gas desulfurization and denitrification. The study used municipal sewage sludge as a carbon and energy source for SO{sub 2}-reducing cultures. The individual tasks developed a consortium of sulfate-reducing bacteria, investigated the design parameters for a continuous process, preformed a cost analysis, and screened sulfate-reducing bacteria. In the investigation of microbial reduction of NO{sub x} to nitrogen, tasks included screening denitrifying bacteria for NO and NO{sub 2} activity, developing optimum NO-reducing cultures, and investigating design parameters for a continuous system. This final report reviews the work previous to the current project, describes project objectives and the specific work plan, and reports results from the work completed during the previous reporting periods.

  1. Formation of (FexMn(2-x))O3 solid solution and high sulfur capacity properties of Mn-based/M41 sorbents for hot coal gas desulfurization.

    PubMed

    Zhang, Y; Liu, B S; Zhang, F M; Zhang, Z F

    2013-03-15

    Several MCM-41 materials were synthesized at different conditions by hydrothermal procedure using cheap and easily available industrial water glass as silica source. Fe doped manganese-based oxide/MCM-41 sorbents were prepared by a sol-gel method. The effects of loadings of metal oxide, Fe/Mn molar ratios over MCM-41 and reaction temperature on the performance of sorbent for hot coal gas desulfurization were investigated. Various techniques such as BET, XRD, XPS, LRS and HRTEM were used to characterize the sorbents. The result indicated Fe(3+) ions could occupy a position of Mn(3+) in cubic lattice of Mn2O3 and the (FexMn2-x)O3 solid solution is mainly active phase of sorbent. Moreover, the result of nine successive sulfurization-regeneration cycles of sorbent showed high sulfur adsorption capacity and endurable stability of FeMn4Ox/MCM-41 for H2S removal. PMID:23337625

  2. Two-stage coal gasification and desulfurization apparatus

    DOEpatents

    Bissett, Larry A.; Strickland, Larry D.

    1991-01-01

    The present invention is directed to a system which effectively integrates a two-stage, fixed-bed coal gasification arrangement with hot fuel gas desulfurization of a first stream of fuel gas from a lower stage of the two-stage gasifier and the removal of sulfur from the sulfur sorbent regeneration gas utilized in the fuel-gas desulfurization process by burning a second stream of fuel gas from the upper stage of the gasifier in a combustion device in the presence of calcium-containing material. The second stream of fuel gas is taken from above the fixed bed in the coal gasifier and is laden with ammonia, tar and sulfur values. This second stream of fuel gas is burned in the presence of excess air to provide heat energy sufficient to effect a calcium-sulfur compound forming reaction between the calcium-containing material and sulfur values carried by the regeneration gas and the second stream of fuel gas. Any ammonia values present in the fuel gas are decomposed during the combustion of the fuel gas in the combustion chamber. The substantially sulfur-free products of combustion may then be combined with the desulfurized fuel gas for providing a combustible fluid utilized for driving a prime mover.

  3. Philippine refiner completes diesel desulfurization project

    SciTech Connect

    Candido, S.S.; Crisostomo, E.V.

    1997-01-27

    In anticipation of tightening sulfur specifications on diesel fuel, Petron Corp. built a new 18,000 b/sd gas oil desulfurization unit (GODU) at its refinery in Bataan, Philippines. The GODU gives Petron sufficient diesel oil desulfurization capacity to meet demand for lower-sulfur diesel in the country. The project places the refinery in a pacesetter position to comply with the Philippine government`s moves to reduce air pollution, especially in urban centers, by reducing the sulfur specification for diesel to 0.5 wt% in 1996 from 0.7 wt% at the start of the project. Performance tests and initial operations of the unit have revealed a desulfurization efficiency of 91% vs. a guaranteed efficiency of 90%. A feed sulfur content of 1.33 wt% is reduced to 0.12 wt% at normal operating conditions. Operating difficulties during start-up were minimized through use of a detailed prestartup check conducted during the early stages of construction work.

  4. Advanced Gas Turbine Systems Research, Technical Quarterly Progress Report. October 1, 1998--December 31, 1998

    SciTech Connect

    1999-01-19

    Major accomplishments during this reporting period by the Advanced Gas Turbine Systems Research (AGTSR) are: AGTSR submitted FY99 program continuation request to DOE-FETC for $4M; AGTSR submitted program and workshop Formation to the Collaborative Advanced Gas Turbine (CAGT) initiative; AGTSR distributed research accomplishment summaries to DOE-FETC in the areas of combustion, aero-heat transfer, and materials; AGTSR reviewed and cleared research papers with the IRB from Arizona State, Cornell, Wisconsin, Minnesota, Pittsburgh, Clemson, Texas and Georgia Tech; AGTSR prepared background material for DOE-FETC on three technology workshops for distribution at the DOE-ATS conference in Washington, DC; AGTSR coordinated two recommendations for reputable firms to conduct an economic impact analysis in support of new DOE gas turbine initiatives; AGTSR released letters announcing the short-list winners/non-winners from the 98RFP solicitation AGTSR updated fact sheet for 1999 and announced four upcoming workshops via the SCIES web page AGTSR distributed formation to EPRI on research successes, active university projects, and workshop offerings in 1999 AGTSR continued to conduct telephone debriefings to non-winning PI's born the 98RFP solicitation AGTSR distributed completed quarterly progress report assessments to the IRB experts in the various technology areas AGTSR provided Formation to GE-Evandale on the active combustion control research at Georgia Tech AGTSR provided information to AlliedSignal and Wright-Pat Air Force Base on Connecticut's latest short-listed proposal pertaining to NDE of thermal barrier coatings AGTSR submitted final technical reports from Georgia Tech - one on coatings and the other on active combustion control - to the HU3 for review and evaluation AGTSR coordinated the format, presentation and review of 28 university research posters for the ATS Annual Review Meeting in November, 1998 AGTSR published a research summary paper at the ATS Annual

  5. Rock matrix and fracture analysis of flow in western tight gas sands. Quarterly technical progress report, January-March 1986

    SciTech Connect

    Morrow, N.R.; Ward, J.S.; Brower, K.R.; Cather, S.

    1986-01-01

    The overall objective of this project is to show how gas can flow from the rock matrix to natural or induced fracures and be commercially produced. Flow of gas within the rock matrix has been shown to be largely controlled by sheet-like pores at grain boundaries, which are pressure sensitive. In this quarterly report, progress is reported in the following areas of advanced core analysis of low permeability gas sands: (1) surface area measurements; (2) helium porosimetry; (3) comparison of permeabilities for preserved cores and for cores subjected to drying; (4) pore space and fractures as related to diagenesis of multiwell sandstones; and (5) imbibition behavior of tight sands. 5 refs., 8 figs.

  6. Gasoline from natural gas by sulfur processing. Quarterly report No. 9, July 1, 1995--September 31, 1995

    SciTech Connect

    Erekson, E.J.; Gopalakrishnan, R.

    1995-10-01

    This report presents the work performed at the Institute of Gas Technology (IGT) during the ninth program quarter from July 1 to September 30, 1995, under Department of Energy (DOE) Contract No. DE-AC22-93PC92114. This program has coordinated funding for Task 1 from IGT`s Sustaining Membership Program (SMP), while DOE is funding Tasks 2 through 8. Progress in all tasks is reported here. The overall objective of this research project is to develop a catalytic process to convert natural gas to liquid transportation fuels. The process consists of two steps that each use catalysts and sulfur-containing intermediates: (1) converting natural gas to CS{sub 2} and (2) converting CS{sub 2} to gasoline-range liquids. Experimental data will be generated to demonstrate the potential of catalysts and the overall process. During this quarter, progress in the following areas has been made: (1) Short duration activity test on catalyst IGT-MS-103 showed no deactivation over a 6 hour period; (2) Tests showed that even with CO{sub 2} in the feed, H{sub 2}S conversions of 50% can be achieved.

  7. Preparation and characterization of composite membrane for high temperature gas separation. Quarterly technical report, September 1--November 30, 1994

    SciTech Connect

    Ilias, S.; King, F.G.

    1994-12-31

    To develop a new class of permselective inorganic membranes, the authors have identified electroless plating as a potential route to deposit a thin metal film on a porous substrate. Electroless plating is a controlled autocatalytic deposition of continuous film on the surface of a substrate by the interactions of a metal salt and a chemical reducing agent. This method can give thin films of metals, alloys and composites on both conducting and nonconducting surfaces. The objective of this project is to develop thin film palladium membranes for separation of hydrogen in high temperature applications. The authors plan to use electroless plating to deposit thin palladium films on microporous ceramic and silver substrates. They plan to characterize the membrane in terms of permeability and selectivity for gas separation. To accomplish the research objective, the project requires three tasks: Development of a process for composite membrane formation; Characterization of fabricated composite membrane; and Development of theoretical model for hydrogen gas separation. During this quarter, the authors attempted to measure the diffusivity and permeability of hydrogen gas through the palladium composite membrane. While running the diffusion measurements at elevated temperature and pressure, leakage of hydrogen was observed. This is a serious problem and it needs to be resolved. Currently, they are working on this problem. During this quarter, they also designed a diffusion cell to test thin-film palladium membrane in tubular structure. The diffusion cell is being fabricated and assembled by a local machine shop.

  8. An economic analysis of microbial reduction of sulfur dioxide as a means of byproduct recovery from regenerable processes for flue gas desulfurization

    SciTech Connect

    Sublette, K.L.; Gwozdz, K.J. |

    1991-12-31

    We have previously demonstrated that the sulfate-reducing bacterium, Desulfovibrio desulfuricans, may be grown in mixed culture with fermentative heterotrophs in a medium in which glucose served as the only carbon source. Beneficial cross-feeding resulted in vigorous growth of D. desulfuricans, which used SO{sub 2} (1% SO{sub 2}, 5% CO{sub 2}, balance N{sub 2}) as a terminal electron acceptor with complete reduction of SO{sub 2} to H{sub 2}S with only 1-2 s of contact time. Sulfate-reducing bacteria (SRB) cannot use simple sugars (such as glucose) as carbon and energy sources. However, the fermentative heterotrophs that developed in these cultures as a result of septic operation utilized glucose and produced fermentative end products (ethanol and lactic acid), which served as carbon and energy sources for D. desulfuricans. Sulfate-reducing bacteria are also strict anaerobes; mere exclusion of oxygen is not sufficient to support growth of pure cultures. Redox-poising agents are generally required to maintain a redox potential in the medium of - 150 to - 250 mV. However, in D. desulfuricans working cultures, no redox-poising agents were required. This report compares the process economics of microbial desulfurization with conventional desulfurization techniques.

  9. [Design of gas and electric rotary furnaces for the glass industry]. Quarterly progress report, September 20--December 20, 1997

    SciTech Connect

    Pochan, D.

    1997-12-31

    The authors have continually stressed that the two most critical material parameters for the success of the rotary furnace are the hearth plate and the molding release powder. Both of these issues have been solidly addressed in this quarter. They have tested the three best candidates for hearth plate material this quarter. Although they had to use the in-house gas furnaces for the testing, one of the materials combines the best heating efficiency with the least sticking tendency. This material will be used for the electric prototype. The molding release powder is mainly used for preventing the glass from adhering to the hearth plate while the glass is softening for pressing. They recently visited several companies in Japan who also repress glass. The release agent that they use is Boron Nitride. They have identified a supplier within New York state, but their concern is the very high price of this material. They are bringing in samples of different grades for experimentation, but the focus continues to be to eliminate the need for any powder. An additional area for material testing was addressed during this quarter. Once the glass is in the tool (mold) for pressing, the glass has the potential to adhere to the metal that the tool and die are made from (usually steel). Both the powder and a spraying of a carbon product are currently used to reduce this problem. Alternate materials for the tooling and/or surface coatings of the steel need to be identified and tested. During this quarter, they conducted some off-site test runs on two candidate coating materials: platinum and titanium.

  10. Method for desulfurization of coal

    DOEpatents

    Kelland, David R.

    1987-01-01

    A process and apparatus for desulfurizing coal which removes sulfur in the inorganic and organic form by preferentially heating the inorganic iron sulfides in coal in a flowing gas to convert some of the inorganic iron sulfides from a pyrite form FeS.sub.2 to a troilite FeS form or a pyrrhotite form Fe.sub.1-x S and release some of the sulfur as a gaseous compound. The troilite and pyrrhotite forms are convenient catalyst for removing the organic sulfur in the next step, which is to react the coal with chemical agents such as alcohol, thus removing the organic sulfur as a liquid or a gas such as H.sub.2 S. The remaining inorganic sulfur is left in the predominantly higher magnetic form of pyrrhotite and is then removed by magnetic separation techniques. Optionally, an organic flocculant may be added after the organic sulfur has been removed and before magnetic separation. The flocculant attaches non-pyrite minerals with the pyrrhotite for removal by magnetic separation to reduce the ash-forming contents.

  11. Method for desulfurization of coal

    DOEpatents

    Kelland, D.R.

    1987-07-07

    A process and apparatus are disclosed for desulfurizing coal which removes sulfur in the inorganic and organic form by preferentially heating the inorganic iron sulfides in coal in a flowing gas to convert some of the inorganic iron sulfides from a pyrite form FeS[sub 2] to a troilite FeS form or a pyrrhotite form Fe[sub 1[minus]x]S and release some of the sulfur as a gaseous compound. The troilite and pyrrhotite forms are convenient catalyst for removing the organic sulfur in the next step, which is to react the coal with chemical agents such as alcohol, thus removing the organic sulfur as a liquid or a gas such as H[sub 2]S. The remaining inorganic sulfur is left in the predominantly higher magnetic form of pyrrhotite and is then removed by magnetic separation techniques. Optionally, an organic flocculant may be added after the organic sulfur has been removed and before magnetic separation. The flocculant attaches non-pyrite minerals with the pyrrhotite for removal by magnetic separation to reduce the ash-forming contents. 2 figs.

  12. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Baltich, L.K.

    1987-02-23

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  13. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1989-05-02

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  14. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Baltich, L.K.; Berggren, M.H.

    1987-05-18

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  15. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Silaban, A.; Harrison, D.P. . Dept. of Chemical Engineering)

    1989-05-02

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such as size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  16. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1988-11-14

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  17. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Baltich, L.K.; Berggren, M.H.

    1987-08-28

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  18. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1988-08-19

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  19. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1989-03-06

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  20. Naturally fractured tight gas reservoir detection optimization. Quarterly report, April 1--June 30, 1996

    SciTech Connect

    1996-12-31

    Accomplishments during this quarter are described on the study being done in the Wind River basin. Accomplishments include 3-D P-wave alternate processing, interpretation this alternate processing, P-P and P-S processing, correlation matrix, modeling, and Wind River basin geology, including a geologic history of the Wind River basin, located in the center of the Rocky Mountain foreland.

  1. Hot Gas Cleanup Test Facility for Gasification and Pressurized Combustion Project. Quarterly report, April--June 1996

    SciTech Connect

    1996-12-31

    The objective of this project is to evaluate hot gas particle control technologies using coal-derived as streams. This will entail the design, construction, installation, and use of a flexible test facility which can operate under realistic gasification and combustion conditions. The major particulate control device issues to be addressed Include the integration of the particulate control devices into coal utilization systems, on-line cleaning, techniques, chemical and thermal degradation of components, fatigue or structural failures, blinding, collection efficiency as a function of particle size, and scale-up of particulate control systems to commercial size. The conceptual design of the facility was extended to include a within scope, phased expansion of the existing, Hot Gas Cleanup Test Facility Cooperative Agreement to also address systems integration issues of hot particulate removal in advanced coal-based power generation systems. This expansion included the consideration of the following modules at the test facility in addition to the original Transport Reactor gas source and Hot Gas Cleanup Units: 1 . Carbonizer/Pressurized Circulating, Fluidized Bed Gas Source; 2. Hot Gas Cleanup Units to mate to all gas streams; 3. Combustion Gas Turbine; 4. Fuel Cell and associated gas treatment. This expansion to the Hot Gas Cleanup Test Facility is herein referred to as the Power Systems Development Facility (PSDF). The major emphasis during, this reporting period was continuing, the detailed design of the FW portion of the facility towards completion and integrating the balance-of-plant processes and particulate control devices (PCDS) into the structural and process designs. Substantial progress in construction activities was achieved during the quarter. Delivery and construction of the process structural steel is complete and the construction of steel for the coal preparation structure is complete.

  2. A NOVEL APPROACH TO CATALYTIC DESULFURIZATION OF COAL

    SciTech Connect

    John G. Verkade

    2001-11-01

    Column chromatographic separation of the S=PBu{sub 3}/PBu{sub 3} product mixture followed by weighing the S=PBu{sub 3}, and by vacuum distillation of S=PBu{sub 3}/PBu{sub 3}mixture followed by gas chromatographic analysis are described. Effects of coal mesh size, pre-treatment with methanol Coal (S) + excess PR{sub 3} {yields} Coal + S=PR{sub 3}/PBu{sub 3} and sonication on sulfur removal by PBu{sub 3} revealed that particle size was not observed to affect desulfurization efficiency in a consistent manner. Coal pretreatment with methanol to induce swelling or the addition of a filter aid such as Celite reduced desulfurization efficiency of the PBu{sub 3} and sonication was no more effective than heating. A rationale is put forth for the lack of efficacy of methanol pretreatment of the coal in desulfurization runs with PBu{sub 3}. Coal desulfurization with PBu{sub 3} was not improved in the presence of miniscule beads of molten lithium or sodium as a desulfurizing reagent for SPBu{sub 3} in a strategy aimed at regenerating PBu{sub 3} inside coal pores. Although desulfurization of coals did occur in sodium solutions in liquid ammonia, substantial loss of coal mass was also observed. Of particular concern is the mass balance in the above reaction, a problem which is described in some detail. In an effort to solve this difficulty, a specially designed apparatus is described which we believe can solve this problem reasonably effectively. Elemental sodium was found to remove sulfur quantitatively from a variety of polycyclic organosulfur compounds including dibenzothiophene and benzothiophene under relatively mild conditions (150 C) in a hydrocarbon solvent without requiring the addition of a hydrogen donor. Lithium facilitates the same reaction at a higher temperature (254 C). Mechanistic pathways are proposed for these transformations. Curiously, dibenzothiophene and its corresponding sulfone was virtually quantitatively desulfurized in sodium solutions in liquid

  3. High-volume, high-value usage of flue gas desulfurization (FGD) by-products in underground mines. Phase 1: Laboratory investigations; Quarterly report, April--June 1994

    SciTech Connect

    Not Available

    1994-09-01

    Activities included the collection of a second sample set consisting of scrubber material, fly ash and lime from a conventional scrubber system. The chemical and physical characterization of the Archer Daniel Midland (ADM) FBC material included particle size analysis and elemental analysis. Field trips were made to the landfill site managed by the Freeman United Coal Company where the ADM material is currently being managed. The objective of the trips was to examine the changes of the material with time. The fresh hydrated material was characterized by high strength and hardness and contained ettringite and anhydrite. The older material was weaker and contained gypsum and calcite and a partially decomposed ettringite. The goal of the geotechnical characterization is to develop a mix design appropriate for mine emplacement. Evaluation of four different types of mixes are being evaluated: (1) FGD mixed with water and not subjected to prehydration, (2) FGD prehydrated for 24 hours and then mixed with water, (3) FGD mixed with bottom ash from the same location, and (4) FGD mixed with a typical Midwest fly ash. Based on the evaluation completed to date the prehydrated offers the most promise for providing a mix design that can permit relatively high strengths and low mixing and curing temperatures. The final survey of the field site was completed and coring and pressure testing of the strata in the immediate vicinity of the proposed adits was completed. A literature review of the factors which control spontaneous coal combustion was also completed. It was determined that the Princess No.3 Mine has a low to moderate potential for spontaneous combustion.

  4. High-volume, high-value usage of flue gas desulfurization (FGD) by-products in underground mines: Phase 1, Laboratory investigations. Quarterly report, October--December 1994

    SciTech Connect

    1995-03-01

    Research under Subtask 2.2, Chemical and Mineralogical Characterization, included further refinement of mineralogical transformation and the initiation of a kinetic study. The expansion of the FGD materials during moisturizing is attributable to three reactions: the hydration of portlandite to slaked lime; the formation of ettringite from fly ash and anhydrite, and; the formation of gypsum from anhydrite. The sequence of these reactions are being examined in a kinetic study. Completion of the first 15 days of study finds the steady decrease in anhydrite with concomitant formation of ettringite (on fly ash surfaces) and gypsum (pore and crack in-fillings). Geotechnical characterization (Subtask 2.3) focused on swell experiments which will model in situ emplacement. Specimens of FGD material have been stored in 3-inch diameter pipe and, after 39 days, 0.5% of axial swell has been recorded with material strengths of 600 to 1,000 psi. Experiments to determine the amount of moisture loss due to the heat of hydration indicate about 9 to 10% of the water is lost. Confined swell tests are also underway with pressures of 15 to 20 psi recorded at 25 days. Work performed under Task 4 (Background for Phase II) included determination of the compressive strengths for the experimental mine roof rock. Values in the 5,000 to 7,500 psi range were found, which is typical for this type of strata in the region. Work on the hydrologic monitoring program (Subtask 4.2) included completion of the hydraulic conductivity assessment of the strata, as well as completion of the monitoring well plan. The highest hydraulic conductivity was found for the Princess No. 3 coal seam with values of 1{times}10{sup {minus}3} feet/min. The weathered sandstone over the coal had conductivities in the 10{sup {minus}4} to 10{sup {minus}5} feet/min. range.

  5. High-volume, high-value usage of flue gas desulfurization (FGD) by-products in underground mines. Quarterly report, October--December 1994

    SciTech Connect

    1995-03-01

    Research under Subtask 2.2, Chemical and Mineralogical Characterization, included further refinement of mineralogical transformation and the initiation of a kinetic study. The expansion of the FGD materials during moisturizing is attributable to three reactions: the hydration of portlandite to slaked lime; the formation of ettringite from fly ash and anhydrite, and; the formation of gypsum from anhydrite. The sequence of these reactions are being examined in a kinetic study. Completion of the first 15 days of study finds the steady decrease in anhydrite with concomitant formation of ettringite (on fly ash surfaces) and gypsum (pore and crack in-fillings). Geotechnical characterization (Subtask 2.3) focused on swell experiments which will model in situ emplacement. Specimens of FGD material have been stored in 3-inch diameter pipe and, after 39 days, 0.5% of axial swell has been recorded with material strengths of 600 to 1,000 psi. Experiments to determine the amount of moisture loss due to the heat of hydration indicate about 9 to 10% of the water is lost. Confined swell tests are also underway with pressures of 15 to 20 psi recorded at 25 days. Work performed under Task 4 (Background for Phase 11) included determination of the compressive strengths for the experimental mine roof rock. Values in the 5,000 to 7,500 psi range were found, which is typical for this type of strata in the region. Work on the hydrologic monitoring program (Subtask 4.2) included completion of the hydraulic conductivity assessment of the strata, as well as completion of the monitoring well plan. The highest hydraulic conductivity was found for the Princes No. 3 coal seam with values of 1x10{sup -3} feet/min. The weathered sandstone over the coal had conductivities in the 10{sup -4} to 10{sup -5} feet/min range.

  6. High volume-high value usage of flue gas desulfurization (FGD) by-products in underground mines: Phase 2 -- Field investigations. Quarterly report, October 1--December 31, 1997

    SciTech Connect

    1998-08-01

    The field investigation phase of the project was essentially completed when grout placed into auger holes at the Lodestar Energy mine site during Summer 1997 was sampled. Mining had proceeded to a point where the strata overlying the coal was completely removed, thus exposing the grout-filled auger holes. All of the auger holes contained either grout from these experiments or shale that in-filled the non-grouted holes during the process of clearing the top surface of the coal. Eleven grouted holes were sampled, utilizing hammers and chisels, for physical (strength) testing, as well as chemical, mineralogical, and microscopical analysis. Upon arrival at the laboratory, moisture contents, densities, and void ratios were obtained before disturbing the samples, and after strength testing. Representative samples of each grout were then cut into flat-sided prisms, with a height:width ratio {approx}2, to be used for testing of unconfined compressive strength. In summary, all of the grouts had very good mechanical strength, ranging from 1000 psi to 2250 psi. The lowest compressive strength was recorded on a bed ash-based grout.

  7. High volume - high value usage of Flue Gas Desulfurization (FGD) by-products in underground mines. Quarterly report, October 1, 1995--December 31, 1995

    SciTech Connect

    1997-05-01

    The amount of dry FGD materials produced in the U.S. has not been increasing at the high rate originally anticipated. This has been due to a number of economic factors affecting the utility industry. Technologies for the disposal of large amounts of materials are not going to be implemented in the near term. In light of this development the target application for this project is being changed from highwall adit filling to the filling of auger holes to allow for highwall mining. This application focuses on using the dry FGD material to recover coal isolated by excessive augering. It produces 10 or more times the amount of coal per ton of dry FGD utilized than the originally proposed methodology. It also does not require extensive equipment development and, if applied to abandoned mine lands, may have substantially more significant environmental benefit. We also propose to use a spray dryer material for the demonstration instead of the fluidized bed material originally proposed. The spray dryer material is already slacked eliminating problems associated with heat generation at the mine site. Auger hole grouting with FGD material is also best performed by hydraulic emplacement methods.

  8. Irradiation pretreatment for coal desulfurization

    NASA Technical Reports Server (NTRS)

    Hsu, G. C.

    1979-01-01

    Process using highly-penetrating nuclear radiation (Beta and Gamma radiation) from nuclear power plant radioactive waste to irradiate coal prior to conventional desulfurization procedures increases total extraction of sulfur.

  9. Selenium speciation in flue desulfurization residues.

    PubMed

    Zhong, Liping; Cao, Yan; Li, Wenying; Xie, Kechang; Pan, Wei-Ping

    2011-01-01

    Flue gas from coal combustion contains significant amounts of volatile selenium (Se). The capture of Se in the flue gas desulfurization (FGD) scrubber unit has resulted in a generation of metal-laden residues. It is important to determine Se speciation to understand the environmental impact of its disposal. A simple method has been developed for selective inorganic Se(IV), Se(VI) and organic Se determination in the liquid-phase FGD residues by hydride generation atomic fluorescence spectrometry (AFS). It has been determined that Se(IV), Se(VI) and organic Se can be accurately determined with detection limits (DL) of 0.05, 0.06 and 0.06 microg/L, respectively. The accuracy of the proposed method was evaluated by analyzing the certified reference material, NIST CRM 1632c, and also by analyzing spiked tap-water samples. Analysis indicates that the concentration of Se is high in FGD liquid residues and primarily exists in a reduced state as selenite (Se(IV)). The toxicity of Se(IV) is the strongest of all Se species. Flue gas desulfurization residues pose a serious environmental risk.

  10. New regents for coal desulfurization

    SciTech Connect

    Buchanan, D.H.; Kalembasa, S.; Olson, D.; Wang, S.; Warfel, L.

    1991-01-01

    The primary goal of this project was development and exploration of potential new desulfurization reagents for the removal of organic sulfur'' from Illinois coals by mild chemical methods. Potential new desulfurization reagents were investigated using organic sulfur compounds of the types thought to be present in coals. Reagents included low-valent metal complexes based on nickel and on iron as well as possible Single Electron Transfer reagents. Soluble coal extracts served as second generation model compounds during this reagent development project.

  11. Development of biological coal gasification (MicGAS process). Nineth quarterly report, [July--September 1992

    SciTech Connect

    Not Available

    1992-10-30

    Laboratory scale studies examining biogasification of Texas lignite at various coal solids loadings have been completed. Bench scale bioreactors are currently being used to scale up the biogasification process to higher coal solids loadings (5% and 10%) Specific observations reported this quarter are that methane production was not curtailed when B-vitamin solution was not added to the biogasification medium and that aeration of Mic-1 did not sufficiently oxidize the medium to eliminate strict anaerobic bacteria including methanogens.

  12. Enzymatic desulfurization of coal

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V. ); Marquis, J.K. . School of Medicine)

    1989-11-07

    Our experimental approach focuses on the use of enzymes which catalyze the addition of oxygen to organic compounds. In tailoring the application of these enzymes to coal processing, we are particularly interested in ensuring that oxidation occurs at sulfur and not at carbon-carbon bonds. Previous studies with DBT have shown that the reaction most frequently observed in microbial oxidative pathways is one in which DBT is oxidized at ring carbons. These reactions, as we have said, are accompanied by a considerable decrease in the energy content of the compound. In addition, microbial pathways have been identified in which the sulfur atom is sequentially oxidized to sulfoxide, to sulfone, to sulfonate, and finally to sulfuric acid. In this case, the fuel value of the desulfurized compounds is largely retained. We are evaluating the potential of commercially available enzymes to selectively catalyze oxidation at sulfur.

  13. Enzymatic desulfurization of coal

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.

    1990-03-23

    Our experimental approach focuses on the use of enzymes which catalyze the addition of oxygen to organic compounds. In tailoring the application of these enzymes to coal processing, we are particularly interested in ensuring that oxidation occurs at sulfur and not at carbon-carbon bonds. Previous studies with DBT have shown that the reaction most frequently observed in microbial oxidative pathways is one in which DBT is oxidized at ring carbons. These reactions, as we have said, are accompanied by a considerable decrease in the energy content of the compound. In addition, microbial pathways have been identified in which the sulfur atom is sequentially oxidized to sulfoxide, to sulfone, to sulfonate, and finally to sulfuric acid. In this case, the fuel value of the desulfurized compounds is largely retained. We are evaluating the potential of commercially available enzymes to perform this function.

  14. The Biocatalytic Desulfurization Project

    SciTech Connect

    David Nunn; James Boltz; Philip M. DiGrazia; Larry Nace

    2006-03-03

    The material in this report summarizes the Diversa technical effort in development of a biocatalyst for the biodesulfurization of Petro Star diesel as well as an economic report of standalone and combined desulfurization options, prepared by Pelorus and Anvil, to support and inform the development of a commercially viable process. We will discuss goals of the projected as originally stated and their modification as guided by parallel efforts to evaluate commercialization economics and process parameters. We describe efforts to identify novel genes and hosts for the generation of an optimal biocatalyst, analysis of diesel fuels (untreated, chemically oxidized and hydrotreated) for organosulfur compound composition and directed evolution of enzymes central to the biodesulfurization pathway to optimize properties important for their use in a biocatalyst. Finally we will summarize the challenges and issues that are central to successful development of a viable biodesulfurization process.

  15. Wetland treatment of oil and gas well wastewaters. Quarterly technical report, November 25, 1993--March 24, 1994

    SciTech Connect

    Kadlec, R.H.; Srinivasan, K.R.

    1994-04-15

    In the third quarterly report, adsorption of heavy metals ions such as Cu(II) and Cr(VI) onto soils drawn from the laboratory-type wetland (LW) was shown to be weak. On the other hand, it was shown that modified-clays did adsorb Cr(VI) ions strongly at pH 4.5. Further, studies on the pH dependence of the adsorption of {beta}-naphthoic acid, (NA), a well-documented contaminant in many oil and gas well waste waters (4), onto modified-clays were undertaken and it was shown that uptake of NA by modified-clays was of the high affinity type at pH 4.5 and 7.0, but weak at pH 9.0. Adsorption of heavy metal ions, Cu{sup 2+}, and CR(VI) onto algae, a proposed wetland amendment, was carried out and the results were presented and discussed in the fourth quarterly report. Studies on the dynamics of uptake of phenol and NA by laboratory-type wetlands (LWs) were initiated and preliminary results indicated that both phenol and NA were sorbed onto components of LWs. A mass balance model has been developed to quantify the fate of phenol in LWs. The model is based on the postulate that the fate of phenol in LWs can be attributed to a combination of (1) evaporation of solute and solvent, (2) adsorption of phenol onto various components of LW and (3) its biodegradation, both in solution and at solid-liquid interface. As an initial approximation, the latter two processes have been lumped together and incorporated into the model as an unit operation. Both zero order and first order kinetics for the disappearance of phenol have been considered. Evaporative losses of water and phenol have also been taken into account and this model is presented and discussed in this quarterly report.

  16. Benzo[b]thiophene desulfurization by Gordonia rubropertinctus strain T08.

    PubMed

    Matsui, T; Onaka, T; Maruhashi, K; Kurane, R

    2001-10-01

    A benzothiophene-desulfurizing bacterium which has a novel desulfurization pathway was isolated and identified as Gordonia rubropertinctus strain T08. Gas chromatography/mass spectroscopy analysis of the ethyl acetate extract of the culture broth detected benzothiophene sulfoxide, benzothiophene sulfone, benzo[e][1,2]oxathiin S-oxide (BT-sultine), benzo[e][1,2]oxathiin S,S-dioxide (BT-sultone), o-hydroxystyrene, and 2-coumaranone, but not 2-(2'-hydroxyphenyl)ethan-1-al, which has been reported to be a desulfurized product of mesophilic nocardioforms.

  17. Permeability changes in coal resulting from gas desorption. Twelfth quarterly report, June 1, 1992--August 31, 1992

    SciTech Connect

    Levine, J.R.; Johnson, P.M.

    1992-12-31

    During this quarter, work was continued on measuring the methane sorption capacity of dispersed organic matter in gas shales and maceral concentrates derived from a Kentucky coal. Although previous results have demonstrated that the microbalance technique is successful in generating sorption isotherm curves, the accuracy of the technique has not been well established. The only previous test that allowed a comparison between gravimetric data and volumetric data showed a significant discrepancy with the gravimetric data indicating a considerably greater sorption quantities than the volumetric data. During the present quarter we took advantage of an opportunity to join in a round-robin analysis of sorption capacity of carbonatious shales. A suite of four samples was sent to six laboratories with each lab measuring sorption capacity for methane and reporting the results to a central lab which would compile all of the data for comparitive purposes. Of course, none of the other laboratories were using the gravimetric approach for measuring methane sorption capacity. So this provides a unique opportunity to test the accuracy of our methods.

  18. THE BIOCATALYTIC DESULFURIZATION PROJECT

    SciTech Connect

    Steven E. Bonde; David Nunn

    2003-04-01

    Research activities in the second quarter have largely been a continuation of efforts previously described in the first quarterly report as well as a degree of redirection of effort as a result of discussions during the first quarterly meeting held in San Diego. Chemical synthesis efforts have been refined and are currently being used to support generation of substrates for evaluation and evolution of enzymes for their oxidation. Analysis of the sulfur species in Petro Star diesel, CED extract and refinement of the speciation data is nearly complete. Molecular biology efforts continue with the cloning, expression and characterization of the DszA and DszC proteins as well as the flavin reductases to support regeneration of the essential FMN cofactors. In addition, we have initiated an evolution effort for the extension and improvement of DszA enzyme activity using Diversa's Gene Site Saturation Mutagenesis (GSSM{trademark}) technology. To support the evolution effort as well as of characterization of enzyme activities on a variety of substrates, a high-throughput mass spectroscopy-based assay has been developed. Two selection/screen strategies for the discovery and evolution of biocatalyst enzyme have been developed and are being evaluated for performance using gene libraries constructed from known biodesulfurization strains and environmental libraries.

  19. Tunable composite membranes for gas separations. Quarterly technical progress report, November 1, 1995--January 31, 1996

    SciTech Connect

    Ferraris, J.P.; Balkus, K.J. Jr.; Musselman, I.H.

    1996-01-01

    Research continued on composite membranes for gas separations. This report describes work in the following: instrument development; polymer synthesis; membrane fabrication; and permeability measurements.

  20. High pressure synthesis gas fermentation. [Quarterly status] report, July 15, 1991--October 14, 1991

    SciTech Connect

    Not Available

    1991-12-31

    Construction of the high pressure gas phase fermentation system is nearing completion. All non-explosion proof components will be housed separately in a gas-monitored plexiglas cabinet. A gas-monitoring system has been designed to ensure the safety of the operations in case of small or large accidental gas releases. Preliminary experiments investigating the effects of high pressure on Clostridium 1jungdahlii have shown that growth and CO uptake are not negatively affected and CO uptake by an increased total pressure of 100 psig at a syngas partial pressure of 10 psig.

  1. Production of elemental sulfur from H{sub 2}S and CO{sub 2} derived from a coal desulfurization process. Quarterly technical process report, December 1, 1993--March 31, 1994

    SciTech Connect

    Hu, L.; Jiang, X.; Khang, S.J.

    1994-05-01

    During the second quarter of the project, an experimental apparatus was setup for catalyst screening studies. Sulfided Co-Mo-Al{sub 2}O{sub 3} catalyst was prepared and a thermodynamic study for the reaction of H{sub 2}S and CO{sub 2} was performed. A packed bed reactor made of quartz tube was setup for catalyst screening studies. This reactor was also used for the H{sub 2} reduction of catalyst. Temperature profile in the reactor was measured and results indicated that in the middle of the reactor (5 to 6 inches in length) the temperature profile may be regarded as isothermal. Sulfided Co-Mo catalyst was prepared by first reducing (using H{sub 2}) and sulfiding (using H{sub 2}S) a commercially available CoO-MoO{sub 3}-Al{sub 2}O{sub 3} catalyst. Thermodynamic analysis for the reaction of H{sub 2}S and CO{sub 2} was performed by using the JANAF thermochemic table and the STANJAN method. The results indicated that the following reaction mechanism might be suitable for the reaction of H{sub 2}S and CO{sub 2} to produce elemental sulfur and methane: (1) 2H{sub 2}S = 2H{sub 2}+S{sub 2}, (2) CO{sub 2}+H{sub 2}=CO+H{sub 2}O, (3) CO{sub 2}+4H{sub 2}=CH{sub 4}+2H{sub 2}O, and (4) CO+3H{sub 2}=CH{sub 4}+2H{sub 2}O.

  2. Catalyst and process development for synthesis gas conversion to isobutylene. Quarterly report, January 1, 1993--March 31, 1993

    SciTech Connect

    Anthony, R.G.; Akgerman, A.

    1993-04-17

    The objectives of this project are to develop a new catalyst, the kinetics for this catalyst, reactor models for trickle bed, slurry and fixed bed reactors, and simulate the performance of fixed bed trickle flow reactors, slurry flow reactors, and fixed bed gas phase reactors for conversion of a hydrogen lean synthesis gas to isobutylene. The six main accomplishments for the quarter are the following: (1) activity testing with the 7% (wt) Ce-ZrO{sub 2}, (2) activity testing the same catalyst with CO from an aluminum cylinder, (3) preparation of ZrO{sub 2} by heating zirconyl nitrate, (4) preparation of an active zirconia prepared by a modified sol gel procedure and evaluation of the catalytic activity of a commercial zirconia and the catalysts prepared by the sol gel procedure, (5) determining the effect of separator temperatures and oil flow rate on the performance of a trickle bed reactor, and (6) calculation of the equilibrium composition of the C{sub 2} to C{sub 5} olefins, and initiation of the development of a macrokinetic model. The details of each of these accomplishments are discussed.

  3. Enhanced desulfurization in a transposon-mutant strain of Rhodococcus erythropolis.

    PubMed

    Watanabe, Kimiko; Noda, Ken-ichi; Maruhashi, Kenji

    2003-08-01

    The dsz desulfurization gene cluster from Rhodococcus erythropolis strain KA2-5-1 was transferred into R. erythropolis strain MC1109, unable to desulfurize light gas oil (LGO), using a transposon-transposase complex. As a result, two recombinant strains, named MC0203 and MC0122, were isolated. Resting cells of strain MC0203 decreased the sulfur concentration of LGO from 120 mg l(-1) to 70 mg l(-1) in 2 h. The LGO-desulfurization activity of strain MC0203 was about twice that of strain MC0122 and KA2-5-1. The 10-methyl fatty acids of strain MC0203 were about 28%-41% that of strain MC1109. It is likely that strain MC0203 had a mutation involving alkylenation or methylation of delta9-unsaturated fatty acids caused by the transposon inserted in the chromosome, which increased the fluidity of cell membranes and enhanced the desulfurization activity.

  4. Naturally fractured tight gas reservoir detection optimization. Quarterly report, January--March 1995

    SciTech Connect

    1995-05-01

    This report describes progress in the following five projects: (1) Geologic assessment of the Piceance Basin; (2) Regional stratigraphic studies, Upper Cretaceous Mesaverde Group, southern Piceance Basin, Colorado; (3) Structurally controlled and aligned tight gas reservoir compartmentalization in the San Juan and Piceance Basins--Foundation for a new approach to exploration and resource assessments of continuous type deposits; (4) Delineation of Piceance Basin basement structures using multiple source data--Implications for fractured reservoir exploration; and (5) Gas and water-saturated conditions in the Piceance Basin, western Colorado--Implications for fractured reservoir detection in a gas-centered coal basin.

  5. Tunable composite membranes for gas separations. Quarterly technical progress report, May--July 1996

    SciTech Connect

    Ferraris, J.P.; Balkus, K.J. Jr.; Musselman, I.H.

    1996-08-05

    Significant progress has been made in the synthesis and characterization of conducting polymer composite membranes for gas separations. Zeolite/polyalkylthiophene composite membranes have been prepared and characterized for zeolite NaY.

  6. High pressure synthesis gas fermentation. [Quarterly status] report, October 15, 1991--January 14, 1992

    SciTech Connect

    Not Available

    1992-09-01

    The construction of the high pressure gas phase fermentation system has been completed. Photographs of the various components of the system are presented, along with an operating procedure for the equipment.

  7. ALTERNATIVE FUELS AND CHEMICALS FROM SYNTHESIS GAS. FINAL QUARTERLY STATUS REPORT

    SciTech Connect

    1999-04-01

    The overall objectives of this program are to investigate potential technologies for the conversion of synthesis gas to oxygenated and hydrocarbon fuels and industrial chemicals, and to demonstrate the most promising technologies at DOE's LaPorte, Texas, Slurry Phase Alternative Fuels Development Unit (AFDU). The program will involve a continuation of the work performed under the Alternative Fuels from Coal-Derived Synthesis Gas Program and will draw upon information and technologies generated in parallel current and future DOE-funded contracts.

  8. ALTERNATIVE FUELS AND CHEMICALS FROM SYNTHESIS GAS. FINAL QUARTERLY STATUS REPORT NO. 10

    SciTech Connect

    1998-11-01

    The overall objectives of this program are to investigate potential technologies for the conversion of synthesis gas to oxygenated and hydrocarbon fuels and industrial chemicals, and to demonstrate the most promising technologies at DOE's LaPorte, Texas, Slurry Phase Alternative Fuels Development Unit (AFDU). The program will involve a continuation of the work performed under the Alternative Fuels from Coal-Derived Synthesis Gas Program and will draw upon information and technologies generated in parallel current and future DOE-funded contracts.

  9. High SO{sub 2} removal efficiency testing. Quarterly status report, April-June 1995

    SciTech Connect

    Blythe, G.

    1995-07-14

    This project involves testing at six full-scale utility flue gas desulfurization (FGD) systems to evaluate low capital cost upgrades that may allow these systems to achieve up to 98% SO{sub 2} removal efficiency. The upgrades being evaluated mostly involve using performance additives in the FGD systems. The {open_quotes}base{close_quotes} project involved testing at the Tampa Electric Company Big Bend station. All five potential options to the base program have been exercised by DOE, involving testing at Hoosier Energy`s Merom Station (Option I), Southwestern Electric Power Company`s Pirkey Station (Option II), PSI Energy`s Gibson Station (Option III), Duquesne Light`s Elrama Station (Option IV), and New York State Electric and Gas Corporation`s Kintigh Station (Option V). The originally planned testing has been completed for all six sites. The remainder of this document is divided into four sections. Section 2, Project Summary, provides a brief overview of the status of technical efforts on this project. Section 3, Results, summarizes the outcome from technical efforts during the quarter, or results from prior quarters that have not been previously reported. In Section 4, Plans for the Next Reporting Period, an overview is provided of the technical efforts that are anticipated for the third quarter of calendar year 1995. Section 5 contains a brief acknowledgment.

  10. Naturally fractured tight gas reservoir detection optimization. Quarterly report, July--September 1995

    SciTech Connect

    1995-12-01

    During the third quarter, processing continued at Western Geophysical. The processing was closely monitored by Palantir and Blackhawk Geosciences. Early in the processing Palantir determined that the original DMO velocities from the combined data volume were inadequate for performing the azimuthally split DMO. A series of DMO velocity scans were therefore run on each of the data sets and new velocities picked using two work stations simultaneously. This ensured uniform picking throughout the two volumes. DMO on the separated volumes and final migration demonstrated results that showed significantly clearer reflections than the total (all Azimuth) volume for certain intervals. A difference in the two velocity fields showed that the E-W data volume is consistently higher in velocity than the N-S data volume. This result would correspond to dominant, open E-W fractures at depth. This report also reviews the states of data acquisition and seismic source drilling and placement. It documents the shothole drilling design, layout, and detector placement.

  11. DEEP DESULFURIZATION OF DIESEL FUELS BY A NOVEL INTEGRATED APPROACH

    SciTech Connect

    Xiaoliang Ma; Michael Sprague; Lu Sun; Chunshan Song

    2002-10-01

    In order to reduce the sulfur level in liquid hydrocarbon fuels for environmental protection and fuel cell applications, deep desulfurization of a model diesel fuel and a real diesel fuel was conducted by our SARS (selective adsorption for removing sulfur) process using the adsorbent A-2. Effect of temperature on the desulfurization process was examined. Adsorption desulfurization at ambient temperature, 24 h{sup -1} of LHSV over A-2 is efficient to remove dibenzothiophene (DBT) in the model diesel fuel, but difficult to remove 4-methyldibenzothiophene (4-MDBT) and 4,6-dimethyl-dibenzothiophene (4,6-DMDBT). Adsorption desulfurization at 150 C over A-2 can efficiently remove DBT, 4-MDBT and 4,6-DMDBT in the model diesel fuel. The sulfur content in the model diesel fuel can be reduced to less than 1 ppmw at 150 C without using hydrogen gas. The adsorption capacity corresponding to the break-through point is 6.9 milligram of sulfur per gram of A-2 (mg-S/g-A-2), and the saturate capacity is 13.7 mg-S/g-A-2. Adsorption desulfurization of a commercial diesel fuel with a total sulfur level of 47 ppmw was also performed at ambient temperature and 24 h{sup -1} of LHSV over the adsorbent A-2. The results show that only part of the sulfur compounds existing in the low sulfur diesel can be removed by adsorption over A-2 at such operating conditions, because (1) the all sulfur compounds in the low sulfur diesel are the refractory sulfur compounds that have one or two alkyl groups at the 4- and/or 6-positions of DBT, which inhibit the approach of the sulfur atom to the adsorption site; (2) some compounds coexisting in the commercial low sulfur diesel probably inhibit the interaction between the sulfur compounds and the adsorbent. Further work in determining the optimum operating conditions and screening better adsorbent is desired.

  12. Biological conversion of synthesis gas. [Quarterly] project status report, July 1, 1992--September 30, 1992

    SciTech Connect

    Not Available

    1992-10-01

    The anaerobic, photosynthetic bacterium Chlorobium thiosulfatophilum is able to convert H{sub 2}S and COS in synthesis gas to elemental sulfur. The bacterium grows on CO{sub 2} as its carbon source at 30{degrees}C. In the absence of sulfide, the formed elemental sulfur is converted to sulfate. Thus, bioreactor designs must incorporate sulfur removal as an integral part of the bioprocess. In this initial study, C. thiosulfatophilum was used to convert H{sub 2}S to elemental sulfur in a continuous stirred tank reactor with continuous gas and liquid feed. Sulfur removal was not part of this initial system design, but will be an added feature in future work. The gas used in this study contained 2.52 percent H{sub 2}S, 10.00 percent CO{sub 2}, 14.99 percent CH{sub 4} and 72.49 percent He. The liquid flow rate to the 1380 mL reactor volume ranged from 10.8--23.6 mL/min and was a variable in the study. The initial gas flow rate was 11.6 standard mL/min, although it was also changed twice during the study. The temperature was maintained at 31{degrees}C and the agitation rate was held at 200 rpm in the Bioflo reactor. Cell density was monitored by the chlorophyl method and gas composition was monitored by gas-solid chromatography. Light at 2200 lux was supplied using two 40W tungsten light bulbs on the outside of the glass reactor vessel.

  13. Alternative fuels and chemicals from synthesis gas. Fourth quarterly report, 1994

    SciTech Connect

    1997-10-01

    The overall objectives of this program are to investigate potential technologies for the conversion of synthesis gas to oxygenated and hydrocarbon fuels and industrial chemicals, and to demonstrate the most promising technologies at DOE`s LaPorte, Texas, Slurry Phase Alternative Fuels Development Unit (AFDU). The program will involve a continuation of the work performed under the Alternative Fuels from Coal-Derived Synthesis Gas Program and will draw upon information and technologies generated in parallel current and future DOE-funded contracts.

  14. THE BIOCATALYTIC DESULFURIZATION PROJECT

    SciTech Connect

    Scott Collins; David Nunn

    2003-10-01

    The analysis of Petro Star diesel sulfur species is complete and a report is attached. Further analytical efforts will concentrate on characterization of diesel fuel, hydrodesulfurized to varying degrees, in order to determine sulfur species that may be problematic to hydrogen treatment and represent potential target substrates for biodesulfurization in a combined HDS-BDS process. Quotes have been received and are being considered for the partial treatment of Petro Star Inc. marine diesel fuel. Direction of research is changing slightly; economic analysis of the hyphenated--BDSHDS, BDS-CED--has shown the highest probability of success to be with a BDS-HDS process where the biodesulfurization precedes hydrodesulfurization. Thus, the microorganisms will be tailored to focus on those compounds that tend to be recalcitrant to hydrodesulfurization and decrease the severity of the hydrodesulfurization step. A separate, detailed justification for this change is being prepared. Research activities have continued in the characterization of the desulfurization enzymes from multiple sources. Genes for all DszA, -B, -C and -D enzymes (and homologs) have been cloned and expressed. Activity determinations, on a variety of substituted benzothiophene and dibenzothiophene substrates, have been carried out and continue. In addition, chemical synthesis efforts have been carried out to generate additional substrates for analytical standards and activity determinations. The generation of a GSSM mutant library of the ''Rhodococcus IGTS8 dszA'' gene has been completed and development of protocols for a high throughput screen to expand substrate specificity are nearing completion. In an effort to obtain improved hosts as biocatalyst, one hundred-thirty ''Rhodococcus'' and related strains are being evaluated for growth characteristics and other criteria deemed important for an optimal biocatalyst strain. We have also begun an effort to generate derivatives of the entire IGTS8 BDS plasmid

  15. Naturally fractured tight gas reservoir detection optimization. Quarterly report, January 1 - March 31, 1996

    SciTech Connect

    1996-12-31

    The objective is to determine methods for detection and mapping of naturally fractured systems for economic production of natural gas from fractured reservoirs. This report contains: 3D P-wave alternate processing; down hole 3C geophone analysis; fracture pattern analysis of the Fort Union and Wind River Basin; 3D-3C seismic processing; and technology transfer.

  16. Naturally fractured tight gas reservoir detection optimization. Quarterly technical progress report, April 1995--June 1995

    SciTech Connect

    1995-08-01

    Research continued on methods to detect naturally fractured tight gas reservoirs. This report contains a seismic survey map, and reports on efforts towards a source test to select the source parameters for a 37 square mile compressional wave 3-D seismic survey. Considerations of the source tests are discussed.

  17. Advanced gas turbine systems research. Technical quarterly progress report, January 1--March 31, 1998

    SciTech Connect

    1998-08-01

    Major accomplishments by AGTSR during this reporting period are highlighted and then amplified in later sections of this report. Main areas of research are combustion, heat transfer, and materials. Gas turbines are used for power generation by utilities and industry and for propulsion.

  18. Advanced gas turbine systems research. Technical quarterly progress report, July 1--September 30, 1997

    SciTech Connect

    1997-12-31

    Major accomplishments by AGTSR during this reporting period are highlighted and then amplified in later sections of this report. Main areas of research are combustion, heat transfer, and materials. Gas turbines are used for power generation by utilities and industry and for propulsion.

  19. Advanced gas turbine systems research. Technical quarterly progress report, April 1--June 30, 1998

    SciTech Connect

    1998-09-01

    Major accomplishments by AGTSR during this reporting period are highlighted and then amplified in later sections of this report. Main areas of research are combustion, heat transfer, and materials. Gas turbines are used for power generation by utilities and industry and for propulsion.

  20. Novel Approaches to the Production of Higher Alcohols From Synthesis Gas. Quarterly report, January 1 - March 31, 1996

    SciTech Connect

    Roberts, George W

    1997-02-13

    Effort during this quarter was devoted to three areas: 1) analyzing the data from earlier runs with "zinc chromite"catalyst and three different slurry liquids: decahydronaphthalene (Decalin®, DHN), tetrahydronaphthalene (tetralin, THN) and tetrahydroquinoline (THQ); 2) analyzing newly-obtained data from earlier thermal stability tests on DHN and THN, and 3) carrying out a thermal stability test on THQ. Both the activity and selectivity of "zinc chromite" catalyst depended on the slurry liquid that was used. The catalyst activity for methanol synthesis was in the order: THQ > DHN > THN. Despite the basic nature of THQ, it exhibited the highest dimethyl ether (DME) production rates of the three liquids. Gas chromatography/mass spectroscopy (GC/MS) analyses of samples of THN and DHN were taken at the end of standard thermal stability tests at 375°C. With both liquids, the only measurable compositional change was a minor amount of isomerization. Analysis of a sample of THN after a thermal stability test at 425°C showed a small reduction in molecular weight, and a significant amount of opening of the naphthenic ring. Preliminary data from the tehrmal stability test of THQ showed that this molecule is more stable than DHN, but less stable than THN.

  1. The extent of the influence and flux estimation of volatile mercury from the aeration pool in a typical coal-fired power plant equipped with a seawater flue gas desulfurization system.

    PubMed

    Sun, Lumin; Feng, Lifeng; Yuan, Dongxing; Lin, Shanshan; Huang, Shuyuan; Gao, Liangming; Zhu, Yong

    2013-02-01

    Before being discharged, the waste seawater from the flue gas desulfurization system of coal-fired power plants contains a large amount of mercury, and is treated in aeration pools. During this aeration process, part of the mercury enters the atmosphere, but only very limited impact studies concerning this have been carried out. Taking a typical Xiamen power plant as an example, the present study targeted the elemental mercury emitted from the aeration pool. Concentrations of dissolved gaseous mercury as high as 1.14 ± 0.17 ng·L(-1) were observed in the surface waste seawater in the aeration pool, and gaseous elemental mercury (GEM) as high as 10.94 ± 1.89 ng·m(-3) was found in the air above the pool. To investigate the area affected by this GEM through air transfer, the total mercury in the dust and topsoil samples around the aeration pool were analyzed. Much higher values were found compared to those at a reference site. Environmental factors other than solar radiation had limited influence on the concentrations of the mercury species in the pool. A simulation device was built in our laboratory to study the flux of mercury from the aeration pool into the air. The results showed that more than 0.59 kg of mercury was released from the aeration pool every year, occupying 0.3% of the total mercury in the waste seawater. The transfer of mercury from water to air during the aeration pool and its environmental influence should not be ignored.

  2. The extent of the influence and flux estimation of volatile mercury from the aeration pool in a typical coal-fired power plant equipped with a seawater flue gas desulfurization system.

    PubMed

    Sun, Lumin; Feng, Lifeng; Yuan, Dongxing; Lin, Shanshan; Huang, Shuyuan; Gao, Liangming; Zhu, Yong

    2013-02-01

    Before being discharged, the waste seawater from the flue gas desulfurization system of coal-fired power plants contains a large amount of mercury, and is treated in aeration pools. During this aeration process, part of the mercury enters the atmosphere, but only very limited impact studies concerning this have been carried out. Taking a typical Xiamen power plant as an example, the present study targeted the elemental mercury emitted from the aeration pool. Concentrations of dissolved gaseous mercury as high as 1.14 ± 0.17 ng·L(-1) were observed in the surface waste seawater in the aeration pool, and gaseous elemental mercury (GEM) as high as 10.94 ± 1.89 ng·m(-3) was found in the air above the pool. To investigate the area affected by this GEM through air transfer, the total mercury in the dust and topsoil samples around the aeration pool were analyzed. Much higher values were found compared to those at a reference site. Environmental factors other than solar radiation had limited influence on the concentrations of the mercury species in the pool. A simulation device was built in our laboratory to study the flux of mercury from the aeration pool into the air. The results showed that more than 0.59 kg of mercury was released from the aeration pool every year, occupying 0.3% of the total mercury in the waste seawater. The transfer of mercury from water to air during the aeration pool and its environmental influence should not be ignored. PMID:23305917

  3. Flue gas conditioning for improved particle collection in electrostatic precipitators. Quarterly technical report

    SciTech Connect

    Durham, M.D.

    1992-04-27

    The purpose of this research program is to identify and evaluate a variety of additives capable of increasing particle cohesion which could be used for improving collection efficiency in an ESP. A three-phase screening process will be used to provide the, evaluation of many additives in a logical and cost-effective manner. The three step approach involves the following experimental setups: 1. Provide a preliminary screening in the laboratory by measuring the effects of various conditioning agents on reentrainment of flyash particles in an electric field operating at simulated flue gas conditions. 2. Evaluate the successful additives using a 100 acfm bench-scale ESP operating on actual flue gas. 3. Obtain the data required for scaling up the technology by testing the two or three most promising conditioning agents at the pilot scale.

  4. Advanced gas turbine systems research. Quarterly report, January--March, 1994

    SciTech Connect

    Not Available

    1994-04-01

    The Department of Energy is sponsoring a series of studies related to advanced gas turbine systems. Ten universities participated in the first round studies, and an additional 13 studies have been funded this year. The five areas being covered are heat transfer, aerodynamics, materials, combustion, and dynamics. Summaries are given for the 6-month progress on the 1993 subcontract studies and on the planned research for the new subcontract studies.

  5. Nitrogen removal from natural gas. Quarterly report, September 1, 1996--November 30, 1996

    SciTech Connect

    Wijmans, J.G.; Lokhandwala, K.A.; Ringer, M.B.

    1996-12-31

    Membrane processes have been considered for natural gas denitrogenation. The challenge, not yet overcome, is to develop membranes with the required methane/nitrogen separation characteristics. Our calculations show that a methane-permeate membrane with a methane/nitrogen selectivity of 4 to 6 would make a membrane denitrogenation process viable. Phase I of this project showed that this target selectivity can be achieved, and that the economics of processes based on this selectivity would be competitive. Gas permeation measurements with membranes prepared from two rubbery polymers and a superglassy polymer showed that two of these materials had the target selectivity of 4 to 6 when operated at temperatures below -20{degrees}C. An economic analysis showed that a process based on these membranes is competitive with other technologies for small streams containing less than 10% nitrogen. Hybrid designs combining membranes with other technologies are suitable for high-flow, high-nitrogen-content streams. The Phase I work demonstrated the potential usefulness of using methane-permeable membranes for the denitrogenation of natural gas. The objective of Phase II is to determine which of the two candidate membranes is the most suitable for scale up to membrane modules for laboratory tests followed by field tests of the process.

  6. Preparation and characterization of composite membrane for high temperature gas separation. Quarterly technical report, December 1, 1996--February 28, 1997

    SciTech Connect

    Ilias, S.; King, F.G.

    1997-12-31

    To develop a new class of permselective inorganic membranes, the authors have identified electroless plating as a potential route to deposit a thin metal film on a porous substrate. Electroless plating is a controlled autocatalytic deposition of continuous film on the surface of a substrate by the interactions of a metal salt and a chemical reducing agent. This method can give thin films of metals, alloys and composites on both conducting and nonconducting surfaces. The objective of this project is to develop thin film palladium membranes for separation of hydrogen in high temperature applications. The authors plan to use electroless plating to deposit thin palladium films on microporous ceramic and silver substrates. They plan to characterize the membrane in terms of permeability and selectivity for gas separation. To accomplish the research objective, the project requires three tasks: (1) development of a process for composite membrane formation; (2) characterization of fabricated composite membrane; and (3) development of theoretical model for hydrogen gas separation. During this quarter they extended their single-staged complete-mixing and cross-flow models to design a Two-Unit-Series (TUS), a Two-Stage Counter-Current Recycle Membrane Cascade (CRMC) and a Five-Stage CRMC arrangement. These designs have been used to study the performance of membrane modules for the separation of hydrogen through Palladium-ceramic composite membranes. The results show that for high-selective membrane, the effect of flow arrangement is of no consequence. Multi-staged cascading significantly improve the product purity and product separation.

  7. Study of the effects of ambient conditions upon the performance of fan powdered, infrared, natural gas burners. Quarterly technical progress report, January 1, 1996--March 31, 1996

    SciTech Connect

    Bai, T.; Yeboah, Y.D.; Sampath, R.

    1996-04-01

    The objective of this investigation is to characterize the operation of fan powered infrared burner (PER) at various gas compositions and ambient conditions and develop design guidelines for appliances containing PER burners for satisfactory performance. During this past quarter, a porous radiant burner testing facility consisting of a commercial deep-fat fryer, an FTIR based spectral radiance measurement system, a set of flue gas analysis components, and a fuel gas mixing station was constructed. The measurement capabilities of the system were tested using methane and the test results were found to be consistent with the literature. Various gas mixtures were tested. Results indicated that the stability limits of the burner and emissions vary with fuel gas composition and air/fuel ratio. However, the maximum radiant efficiency of the burner remained constant. Results obtained from this study can be useful to develop optimum design guidelines for PER burner manufacturers.

  8. Desulfurization of coal: Enhanced selectivity using phase transfer catalysts. Technical report, September 1--November 30, 1995

    SciTech Connect

    Palmer, S.R.; Hippo, E.J.

    1995-12-31

    Due to environmental problems related to the combustion of high sulfur Illinois coal, there continues to be interest in the development of viable pre-combustion desulfurization processes. Recent studies by the authors have obtained very good sulfur removals but the reagents that are used are too expensive. Use of cheaper reagents leads to a loss of desired coal properties. This study investigates the application of phase transfer catalysts to the selective oxidation of sulfur in coal using air and oxygen as oxidants. The phase transfer catalyst is expected to function as a selectivity moderator by permitting the use of milder reaction conditions than otherwise necessary. This would enhance the sulfur selectivity and help retain the heating value of the coal. The use of certain coal combustion wastes for desulfurization, and the application of cerium (IV) catalyzed air oxidations for selective sulfur oxidation are also being studied. If successful this project could lead to the rapid development of a commercially viable desulfurization process. This would significantly improve the marketability of Illinois coal. During this quarter aliquots of the IBC-101 coal have been ground to various particle sizes in an attempt to find the optimum physical pretreatment for mineral, especially pyrite, removal. Analysis of these various aliquots shows them to be representative of the original coal. In addition, preliminary desulfurization reactions using fly ash and scrubber sludges have been performed on an unoxidized IBC-101 sample. Results will be available next quarter. Also, SEM-EDAX analysis of the fly ash indicates that it contains oxides that have shown activity in base desulfurization reactions.

  9. Natural desulfurization in coal-fired units using Greek lignite.

    PubMed

    Konidaris, Dimitrios N

    2010-10-01

    This paper analyzes the natural desulfurization process taking place in coal-fired units using Greek lignite. The dry scrubbing capability of Greek lignite appears to be extremely high under special conditions, which can make it possible for the units to operate within the legislative limits of sulfur dioxide (SO2) emissions. According to this study on several lignite-fired power stations in northern Greece, it was found that sulfur oxide emissions depend on coal rank, sulfur content, and calorific value. On the other hand, SO2 emission is inversely proportional to the parameter gammaCO2(max), which is equal to the maximum carbon dioxide (CO2) content by volume of dry flue gas under stoichiometric combustion. The desulfurization efficiency is positively correlated to the molar ratio of decomposed calcium carbonate to sulfur and negatively correlated to the free calcium oxide content of fly ash. PMID:21090555

  10. Natural desulfurization in coal-fired units using Greek lignite.

    PubMed

    Konidaris, Dimitrios N

    2010-10-01

    This paper analyzes the natural desulfurization process taking place in coal-fired units using Greek lignite. The dry scrubbing capability of Greek lignite appears to be extremely high under special conditions, which can make it possible for the units to operate within the legislative limits of sulfur dioxide (SO2) emissions. According to this study on several lignite-fired power stations in northern Greece, it was found that sulfur oxide emissions depend on coal rank, sulfur content, and calorific value. On the other hand, SO2 emission is inversely proportional to the parameter gammaCO2(max), which is equal to the maximum carbon dioxide (CO2) content by volume of dry flue gas under stoichiometric combustion. The desulfurization efficiency is positively correlated to the molar ratio of decomposed calcium carbonate to sulfur and negatively correlated to the free calcium oxide content of fly ash.

  11. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1987-10-27

    AMAX Research Development Center (AMAX R D) has been investigating methods for improving the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hog coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. The reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point in a bench-scale fixed-bed reactor. The durability may be defined as the ability of the sorbent to maintain its reactivity and other important physical characteristics such as size, strength, and specific surface area during 10 cycles of sulfidation and regeneration. Two base case sorbents, spherical pellets and cylindrical extrudes used in related METC sponsored projects, are being used to provide a basis for the comparison of physical characteristics and chemical reactivity.

  12. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes. Volume 2, Duct spray drying: Final report

    SciTech Connect

    Jozewicz, W.; Rochelle, G.T.

    1992-01-29

    Removal of sulfur dioxide (SO{sub 2}) from the flue gas of coal- burning power plants can be achieved by duct spray drying using calcium hydroxide [Ca(OH){sub 2}] slurries. A primary objective of this research was to discover the aspects of mass transfer into Ca(OH){sub 2} slurries which limit SO{sub 2} absorption. A bench- scale stirred tank reactor with a flat gas/liquid interface was used to simulate SO{sub 2} absorption in a slurry droplet. The absorption rate of SO{sub 2} from gas concentrations of 500 to 5000 ppm was measured at 55{degrees}C in clear solutions and slurries of Ca(OH){sub 2} up to 1.0 M (7 wt percent). Results are reported in terms of the enhancement factor, {O}. This research will allow prediction of conditions where the absorption of SO{sub 2} in Ca(OH){sub 2} slurries can be enhanced by changes to liquid phase constituents (under which SO{sub 2} absorption is controlled by liquid film mass transfer). Experiments in the stirred tank have shown that SO{sub 2} absorption in a 1.0 M Ca(OH){sub 2} slurry was completely dominated by gas film mass transfer with a large excess of Ca(OH){sub 2} but becomes controlled by liquid film resistance at greater than 50 percent Ca(OH){sub 2} utilization. (VC)

  13. Advanced separation technology for flue gas cleanup. Quarterly technical report No. 4

    SciTech Connect

    Gottschlich, D.; Bhown, A.; Ventura, S.; Sirkar, K.K.; Majumdar, S.; Bhaumik, D.

    1993-04-01

    The objective of this work is to develop a novel system for regenerable S0{sub 2} and NO{sub x} scrubbing of flue gas that focuses on (a) a novel method for regeneration of spent S0{sub 2} scrubbing liquor and (b) novel chemistry for reversible absorption of NO{sub x}. In addition, high efficiency hollow fiber contactors (HFC) are proposed as the devices for scrubbing the S0{sub 2} and NO{sub x} from the flue gas. The system will be designed to remove more than 95% of the SO{sub x} and more than 75% of the NO{sub x} from flue gases typical of pulverized coal-fired power plants at a cost that is at least 20% less than combined wet limestone scrubbing of SO(x) and selective catalytic reduction of NO{sub x}. In addition, the process will make only marketable byproducts, if any (no waste streams). The major cost item in existing technology is capital investment. Therefore, our approach is to reduce the capital cost by using high efficiency hollow fiber devices for absorbing and desorbing the S0{sub 2} and NO{sub x}. We will also introduce new process chemistry to minimize stationary well-known problems with S0{sub 2} and NO{sub x} absorption and desorption. For example, we will extract the S0{sub 2} from the aqueous scrubbing liquor into an oligomer of dimethylaniline to avoid the problem of organic liquid losses in the regeneration of the organic liquid. Our novel chemistry for scrubbing NO{sub x} will consist of water soluble phthalocyanine compounds invented by SRI and also of polymeric forms of Fe{sup ++} complexes similar to traditional NO(x) scrubbing media described in the open literature. Our past work with the phthalocyanine compounds, used as sensors for NO and N0{sub 2} in flue gases, shows that these compounds bind NO and N0{sub 2} reversibly and with no interference from 0{sub 2}, C0{sub 2}, S0{sub 2}, or other components of flue gas.

  14. Pipeline gas demonstration plant, Phase I. Quarterly technical progress report for September 1980-November 1980

    SciTech Connect

    Eby, R.J.

    1980-12-01

    Work was performed in the following tasks in Phase I of the Pipeline Gas Demonstration Plant Program: Site Evaluation and Selection; Demonstration Plant Environmental Analysis; Feedstock Plans, Licenses, Permits and Easements; Demonstration Plant Definitive Design; Construction Planning; Economic Reassessment; Technical Support; Long Lead Procurement List; and Project Management. The Preliminary Construction Schedule was delivered to the Government on October 3, 1980, constituting an early delivery of the construction schedule called for in the scope of work for Task VI. The major work activity continues to be the effort in Task VI, Demonstration Plant Definitive Design, with two 30% Design Review meetings being held with the Government. Work in Task VII, Construction Planning, was initiated. Work has progressed satisfactorily in the other tasks in support of the Demonstration Plant Program. A Cost Change Proposal was submitted because of an increase in the scope of work and an extension of the schedule for Phase I to 47 months.

  15. Instrumentation of dynamic gas pulse loading system. Technical progress report, first quarter 1992

    SciTech Connect

    Mohaupt, H.

    1992-04-14

    The overall goal of this work is to further develop and field test a system of stimulating oil and gas wells, which increases the effective radius of the well bore so that more oil can flow into it, by recording pressure during the gas generation phase in real time so that fractures can be induced more predictably in the producing formation. Task 1: Complete the laboratory studies currently underway with the prototype model of the instrumentation currently being studied. Task 2: Perform field tests of the model in the Taft/Bakersfield area, utilizing operations closest to the engineers working on the project, and optimize the unit for various conditions encountered there. Task 3: Perform field test of the model in DGPL jobs which are scheduled in the mid-continent area, and optimize the unit for downhole conditions encountered there. Task 4: Analyze and summarize the results achieved during the complete test series, documenting the steps for usage of downhole instrumentation in the field, and compile data specifying use of the technology by others. Task 5: Prepare final report for DOE, and include also a report on the field tests completed. Describe and estimate the probability of the technology being commercialized and in what time span. The project has made substantial technical progress, though we are running about a month behind schedule. Expenditures are in line with the schedule. Increased widespread interest in the use of DGPL stimulation has kept us very busy. The computer modeling and test instrumentation developed under this program is already being applied to commercial operations.

  16. Desulfurization sorbent regeneration

    DOEpatents

    Jalan, V.M.; Frost, D.G.

    1982-07-07

    A spent solid sorbent resulting from the removal of hydrogen sulfide from a fuel gas flow is regenerated with a steam-air mixture. The mixture of steam and air may also include additional nitrogen or carbon dioxide. The gas mixture contacts the spent sorbent containing metal sulfide at a temperature above 500/sup 0/C to regenerate the sulfide to metal oxide or carbonate. Various metal species including the period four transition metals and the lanthanides are suitable sorbents that may be regenerated by this method. In addition, the introduction of carbon dioxide gas permits carbonates such as those of strontium, barium and calcium to be regenerated. The steam permits regeneration of spent sorbent without formation of metal sulfate. Moreover, the regeneration will proceed with low oxygen concentrations and will occur without the increase in temperature to minimize the risk of sintering and densification of the sorbent. This method may be used for high-temperature fuel cells.

  17. DEEP DESULFURIZATION OF DIESEL FUELS BY A NOVEL INTEGRATED APPROACH

    SciTech Connect

    Xiaoliang Ma; Uday Turaga; Shingo Watanabe; Subramani Velu; Chunshan Song

    2004-05-01

    -through point at 5.0 ppmw sulfur level is 0.35 mg-S/g-A. The spent A-5 can be regenerated by using H2 gas at a flowing rate of 40-50 ml/min, 500 C, and ambient pressure. Adsorption desulfurization of model diesel fuels over metal-sulfide-based adsorbents (A-6-1 and A-6-2) has been conducted at different temperatures to examine the capacity and selectivity of the adsorbents. A regeneration method for the spent metal-sulfide-based adsorbents has been developed. The spent A-6-1 can be easily regenerated by washing the spent adsorbent with a polar solvent followed by heating the adsorbent bed to remove the remainder solvent. Almost all adsorption capacity of the fresh A-6-1 can be recovered after the regeneration. On the other hand, a MCM-41-supported HDS catalyst was developed for deep desulfurization of the refractory sulfur compounds. The results show that the developed MCM-41-supported catalyst demonstrates consistently higher activity for the HDS of the refractory dibenzothiophenic sulfur compounds than the commercial catalyst. On the basis of the fundamental understanding of the adsorptive performance and regeneration natures of the adsorbents, the conceptual design of the novel PSU-SARS process for deep desulfurization of diesel fuel is confirmed and improved further.

  18. Study of the effects of ambient conditions upon the performance of fan powered, infrared, natural gas burners. Quarterly technical progress report, October 1, 1996--December 31, 1996

    SciTech Connect

    Bai, T.

    1997-01-01

    This quarterly technical progress report describes work performed under DOE Grant No. DE-FG22-94MT94011 during the period September 1, 1996 to December 31, 1996 which covers the nineth quarter of the project. The objective of this investigation is to characterize the operation of a fan powered infrared burner (IR burner) at various gas compositions and ambient conditions and develop design guidelines for appliances containing PIR burners for satisfactory performance. The fan powered infrared burner is a technology introduced more recently in the residential and commercial markets. It is a surface combustor that elevates the temperature of the burner head to a radiant condition. A variety of metallic and ceramic materials are used for the burner heads. It has been demonstrated that infrared burners produce low CO and NO{sub x} emissions in a controlled geometric space. As the environmental regulations become more stringent, infrared burners are receiving increasing interests.

  19. Naturally fractured tight gas reservoir detection optimization. Quarterly status report, January 1, 1994--March 31, 1994

    SciTech Connect

    Not Available

    1994-04-15

    The objective of the study will be to demonstrate the geological and geophysical technology needed to detect and analyze, economically, naturally fractured tight gas reservoirs. Delays in subcontract approval for the RTM model with Indiana University had caused additional delays in commencement of the modeling effort. Now that the subcontract is signed, modeling work has commenced. Subcontract preparation and negotiations for the aeromagnetic fly-over by World Geoscience are also proceeding as planned. Because we have clearly documented production trends in the Parachute and Rulison fields, future effort will be directed toward geologic explanations of these production trends. Several regional cross-sections through these fields will be used to illustrate geologic differences and similarities between the two fields. This information will be critical to calibration of the RTM model and development of the optimal locations for infill drilling and recompletion strategies. Upon completion of the field studies, focus will be redirected toward development of a regional tectonic synthesis from Precambrian through today for the Piceance Basin and the uplifts surrounding this region. This effort will integrate published studies, seismic, wellbore, gravity and remote sensing data to delineate regions in the basin where additional field work is necessary to fully determine the geologic evolution of the basin.

  20. Isobutanol-methanol mixtures from synthesis gas. Quarterly technical progress report, July 1--September 30, 1995

    SciTech Connect

    Eglesia, E.

    1995-10-24

    Mechanistic and kinetic studies of methanol and ethanol coupling reactions on Cs/Cu/ZnO and Cu/ZnO/MnO catalysts using isotopically-labeled compounds have confirmed that coupling reactions proceed via intermediate dehydrogenation of alcohols to aldehydes. Ethanol coupling reactions are much faster than those of methanol because ethanol forms a more thermodynamically favored intermediate (acetaldehyde), with aldol condensation pathways kinetically available for chain growth. Cs decreases the rate of formation of aldehydes in alcohol dehydrogenation reaction and inhibits the undesired conversion of methanol and ethanol to synthesis gas (CO/H{sub 2}). Construction and start-up of the Catalytic Microreactor Unit (CMRU) for high pressure isobutanol synthesis studies have been completed. Initial certification runs have reproduced catalytic CO conversion rates on a standard APCI material (Cs/Cu/ZnO/Al{sub 2}O{sub 3}). Condensation of higher alcohols in the transfer lines appears to be responsible for the observed low apparent selectivity to higher alcohols. The design and construction of the Temperature-Programmed Surface Reaction (TPSR) Unit for the study of the adsorption and reaction properties of alcohols and other oxygenates on isobutanol, synthesis catalysts and components is complete. The reduction of CuO powder and of a Cs/Cu/ZnO catalyst were used to certify the apparatus before proceeding with alcohol adsorption and reaction studies.

  1. Particulate hot gas stream cleanup technical issues: Task 1.0, Assessment of ash characteristics. Quarterly report, October-- December 1994

    SciTech Connect

    1995-03-01

    This is the first in a series of quarterly reports describing the activities performed under Task 1. The analyses of Hot Gas Stream Cleanup (HGCU) ashes and descriptions of filter performance presented in this report were designed to address the problems with filter operation that are apparently linked to the characteristics of the collected ash. This task is designed to generate a data base of the key characteristics of ashes collected from operating advanced particle filters (APF`s) and to relate these ash properties to the operation and performance of these filters and their components. Observations of the filter assembly during site visits to the Tidd Demonstration Plant APF have led to the conclusion that that tenacious ash deposits that form in the APF apparently induce stresses that result in bent and/or broken ceramic candle filter elements. A site visit, was made to the Tidd APF on October 27, 1994 to collect ash samples from various locations in the filter vessel and to document the condition of the APF. A variety of laboratory analyses were performed on ash samples collected during this site visit to assess whether recent attempts to introduce larger particles into the ash deposits by derating the cyclone upstream of the APF have been successful. Some particles larger than 45 Jim were identified in various ash samples from the APF, but they account for less than 5 % of the mass of the ash. Although Scanning Electron Microscope EDX spectra and elemental maps lack the resolution to identify the bonds between particles in the ash agglomerates found in the APF, an excellent stereographic image of the structure of an ash nodule collected from the APF was generated with the Scanning Electron Microscope. The stereographic image was very enlightening as to the structure of the nodule.

  2. Cooperative research on the combustion characteristics of cofired desulfurized Illinois coal and char with natural gas. Final technical report, September 1, 1991--August 31, 1992

    SciTech Connect

    Buckius, R.O.; Wu, Cheng-Kang; Krier, H.; Peters, J.E.

    1992-12-31

    The DTFF is extended to larger sample collecting capability and higher temperatures, resulting in the establishment of the Ash Characterization Facility and the High Temperature Drop Tube Furnace. The Ash Characterization Facility enables continuous coal injection and sampling under controlled conditions. Several hundred milligrams of char or ash can be collected in one-half hour. The High Temperature Drop Tube Furnace uses a plasma torch to preheat the gas to over 2000 K and inject it into a ceramic tube which enters a furnace designed for 1700{degrees}C (1973 K) operation, so that temperatures and heating rates encountered by pulverized coal particles in the flames of large boilers or in the advanced slagging cyclone combustors can be simulated. An aerodynamic coal feeder works well in supplying coal continuously to the drop tube. A watercooled, Helium-quench sampling probe collects the solid samples. A scanning electron microscope is used to study the morphology of ash and char particles. A sulfur determinator, a gas chromatograph provide analytical means in the laboratory, and the Illinois State Geological Survey performs other necessary analyses of the samples. Tests on cofiring coal with I to 4% methane show that sulfur retention in ash was related to temperature and residence time. The addition of methane caused changes in gas temperature profile in the tube and also changes in chemical composition of the gases. The overall effect on sulfur retention is seen to be a result of several complex interacting factors. Further detailed studies are necessary to clarify the contribution of each factor and to provide clues to the mechanism of the process.

  3. Desulfurization of dibenzothiophene (DBT) by a novel strain Lysinibacillus sphaericus DMT-7 isolated from diesel contaminated soil.

    PubMed

    Bahuguna, Ashutosh; Lily, Madhuri K; Munjal, Ashok; Singh, Ravindra N; Dangwal, Koushalya

    2011-01-01

    A new bacterial strain DMT-7 capable of selectively desulfurizing dibenzothiophene (DBT) was isolated from diesel contaminated soil. The DMT-7 was characterized and identified as Lysinibacillus sphaericus DMT-7 (NCBI GenBank Accession No. GQ496620) using 16S rDNA gene sequence analysis. The desulfurized product of DBT, 2-hydroxybiphenyl (2HBP), was identified and confirmed by high performance liquid chromatography analysis and gas chromatography-mass spectroscopy analysis respectively. The desulfurization kinetics revealed that DMT-7 started desulfurization of DBT into 2HBP after the lag phase of 24 hr, exponentially increasing the accumulation of 2HBP up to 15 days leading to approximately 60% desulfurization of the DBT. However, further growth resulted into DBT degradation. The induced culture of DMT-7 showed shorter lag phase of 6 hr and early onset of stationary phase within 10 days for desulfurization as compared to that of non-induced culture clearly indicating the inducibility of the desulfurization pathway of DMT-7. In addition, Lysinibacillus sphaericus DMT-7 also possess the ability to utilize broad range of substrates as sole source of sulfur such as benzothiophene, 3,4-benzo DBT, 4,6-dimethyl DBT, and 4,6-dibutyl DBT. Therefore, Lysinibacillus sphaericus DMT-7 could serve as model system for efficient biodesulfurization of diesel and petrol.

  4. Low temperature aqueous desulfurization of coal

    DOEpatents

    Slegeir, W.A.; Healy, F.E.; Sapienza, R.S.

    1985-04-18

    This invention describes a chemical process for desulfurizing coal, especially adaptable to the treatment of coal-water slurries, at temperatures as low as ambient, comprising treating the coal with aqueous titanous chloride whereby hydrogen sulfide is liberated and the desulfurized coal is separated with the conversion of titanous chloride to titanium oxides.

  5. Low temperature aqueous desulfurization of coal

    DOEpatents

    Slegeir, William A.; Healy, Francis E.; Sapienza, Richard S.

    1985-01-01

    This invention describes a chemical process for desulfurizing coal, especially adaptable to the treatment of coal-water slurries, at temperatures as low as ambient, comprising treating the coal with aqueous titanous chloride whereby hydrogen sulfide is liberated and the desulfurized coal is separated with the conversion of titanous chloride to titanium oxides.

  6. Coal desulfurization process

    NASA Technical Reports Server (NTRS)

    Hsu, G. C.; Gavalas, G. R.; Ganguli, P. S.; Kalfayan, S. H.

    1978-01-01

    A method for chlorinolysis of coal is an organic solvent at a moderate temperautre and atmospheric pressure has been proven to be effective in removing sulfur, particularly the organic sulfur, from coal. Chlorine gas is bubbled through a slurry of moist coal in chlorinated solvent. The chlorinated coal is separated, hydrolyzed and the dechlorinated. Preliminary results of treating a high sulfutr (4.77%S) bituminous coal show that up to 70% organic sulfur, 90% hyritic sulfur and 76% total sulfur can be removed. The treated coal is dechlorinated by heating at 500 C. The presence of moisture helps to remove organic sulfur.

  7. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes. Volume 1, Dry sorbent injection: Final report

    SciTech Connect

    Jozewicz, W.; Rochelle, G.T.

    1992-01-29

    This report presents the results of fundamental mass transfer testing for in-duct removal of SO{sub 2}. Following this initial part of an experimental program, it became clear that the amount of initial moisture on the sorbent strongly affected the extent of Ca(OH){sub 2} conversion. Novel techniques aimed at increasing sorbent utilization were investigated and are described. Major novel technique investigated and reported on here was the reaction with SO{sub 2} of sorbents with initial free moisture (damp sorbents). The duct injection process using damp solids has the following steps: preparation of sorbent as a slurry, blending of the slurry with dry recycle materials to create damp solids, injection of the solids into the duct, reaction and drying of the solids with flue gas in the duct, collection in particulate control equipment, and finally recycle of dry solids with some bleed to disposal. The moisture content of the solids at each step affects system performance. Various factors favor high moisture whereas others favor low moisture. (VC)

  8. Innovative coke oven gas cleaning system for retrofit applications. Quarterly environmental monitoring report No. 3, January 1, 1991--December 31, 1991

    SciTech Connect

    Not Available

    1992-10-16

    Bethlehem Steel Corporation (BSC), in conjunction with the Department of Energy (DOE) is conducting a Clean Coal Technology (CCT) project at its Sparrows Point, Maryland Coke Oven Plant. This project combines several existing technologies into an integrated system for removing impurities from Coke Oven Gas (COG) to make it an acceptable fuel. DOE is providing cost-sharing under a Cooperative Agreement with BSC. This Cooperative Agreement requires BSC to develop and conduct an Environmental Monitoring Plan (EMP) for the Clean Coal Technology project and to report the status of the EMP on a quarterly basis. This report is the third quarterly status report of the EMP. It covers the Environmental Monitoring Plan activities for the full year of 1991 from January 1, 1991 through December 31, 1991, including the forth quarter. See Sections 2, 3 and 4 for status reports of the Project Installation and Commissioning, the Environmental Monitoring activities and the Compliance Monitoring results for the period. Section 5 contains a list of Compliance Reports submitted to regulatory agencies during the period. The EMP describes in detail the environmental monitoring activities to be performed during the project execution. The purpose of the EMP is to: (1) document the extent of compliance of monitoring activities, i.e. those monitoring required to meet permit requirements, (2) confirm the specific impacts predicted in the National Environmental Policy Act documentation, and (3) establish an information base for the assessment of the environmental performance of the technology demonstrated by the project.

  9. Clean Coal Technology III (CCT III): 10 MW demonstration of gas suspension absorption. Technical progress report, fourth quarter, FY 1991 (10/01/91--12/31/91)

    SciTech Connect

    1995-05-01

    In response to the third Clean Coal Technology Program solicitation, AirPol Inc. submitted a proposal for the design, installation and testing of the Gas Suspension Absorption (GSA) system at Tennessee Valley Authority`s (TVA) Shawnee Test Facility (STF). This low-cost retrofit project will demonstrate the GSA system which is expected to remove more than 90% of the SO{sub 2} from coal-fired flue gas, while achieving a high utilization of reagent lime. The host site facility will be the STF located at the Shawnee Fossil Plant in West Paducah, Kentucky. Over the past 15 years, the STF has served as a testground for flue gas desulfurization (FGD) systems. At the present time a semi-dry process employing 10 MW capacity spray dryer is being tested at the facility. Upon completion of the current spray dryer test, the GSA system will be tested for a period of eleven months. The GSA system brings coal combustion gases into contact with a suspended mixture of solids, including sulfur-absorbing lime. After the lime absorbs the sulfur pollutants, the solids are separated from the gases in a cyclone device and recirculated back into the system where they capture additional sulfur pollutant. The cleaned flue gases are sent through a dust collector before being released into the atmosphere. The key to the system`s superior economic performance with high sulfur coals is the recirculation of solids. Typically, a solid particle will pass through the system about one hundred times before leaving the system. Another advantage of the GSA system is that a single spray nozzle is used to inject fresh lime slurry.

  10. Anaerobic methanethiol degradation and methanogenic community analysis in an alkaline (pH 10) biological process for liquefied petroleum gas desulfurization.

    PubMed

    van Leerdam, Robin C; Bonilla-Salinas, Monica; de Bok, Frank A M; Bruning, H; Lens, Piet N L; Stams, Alfons J M; Janssen, Albert J H

    2008-11-01

    Anaerobic methanethiol (MT) degradation by mesophilic (30 degrees C) alkaliphilic (pH 10) communities was studied in a lab-scale Upflow Anaerobic Sludge Bed (UASB) reactor inoculated with a mixture of sediments from the Wadden Sea (The Netherlands), Soap Lake (Central Washington), and Russian soda lakes. MT degradation started after 32 days of incubation. During the first 252 days, complete degradation was achieved till a volumetric loading rate of 7.5 mmol MT/L/day, and sulfide, methane, and carbon dioxide were the main reaction products. Temporary inhibition of MT degradation occurred after MT peak loads and in the presence of dimethyl disulfide (DMDS), which is the autooxidation product of MT. From day 252 onwards, methanol was dosed to the reactor as co-substrate at a loading rate of 3-6 mmol/L/day to stimulate growth of methylotrophic methanogens. Methanol was completely degraded and also a complete MT degradation was achieved till a volumetric loading rate of 13 mmol MT/L/day (0.77 mmol MT/gVSS/day). However, from day 354 till the end of the experimental run (day 365), acetate was formed and MT was not completely degraded anymore, indicating that methanol-degrading homoacetogenic bacteria had partially outcompeted the methanogenic MT-degrading archea. The archeal community in the reactor sludge was analyzed by DGGE and sequencing of 16S rRNA genes. The methanogenic archea responsible for the degradation of MT in the reactor were related to Methanolobus oregonensis. A pure culture, named strain SODA, was obtained by serial dilutions in medium containing both trimethyl amine and dimethyl sulfide (DMS). Strain SODA degraded MT, DMS, trimethyl amine, and methanol. Flow sheet simulations revealed that for sufficient MT removal from liquefied petroleum gas, the extraction and biological degradation process should be operated above pH 9.

  11. CONVERSION EXTRACTION DESULFURIZATION (CED) PHASE III

    SciTech Connect

    James Boltz

    2005-03-01

    This project was undertaken to refine the Conversion Extraction Desulfurization (CED) technology to efficiently and economically remove sulfur from diesel fuel to levels below 15-ppm. CED is considered a generic term covering all desulfurization processes that involve oxidation and extraction. The CED process first extracts a fraction of the sulfur from the diesel, then selectively oxidizes the remaining sulfur compounds, and finally extracts these oxidized materials. The Department of Energy (DOE) awarded Petro Star Inc. a contract to fund Phase III of the CED process development. Phase III consisted of testing a continuous-flow process, optimization of the process steps, design of a pilot plant, and completion of a market study for licensing the process. Petro Star and the Degussa Corporation in coordination with Koch Modular Process Systems (KMPS) tested six key process steps in a 7.6-centimeter (cm) (3.0-inch) inside diameter (ID) column at gas oil feed rates of 7.8 to 93.3 liters per hour (l/h) (2.1 to 24.6 gallons per hour). The team verified the technical feasibility with respect to hydraulics for each unit operation tested and successfully demonstrated pre-extraction and solvent recovery distillation. Test operations conducted at KMPS demonstrated that the oxidation reaction converted a maximum of 97% of the thiophenes. The CED Process Development Team demonstrated that CED technology is capable of reducing the sulfur content of light atmospheric gas oil from 5,000-ppm to less than 15-ppm within the laboratory scale. In continuous flow trials, the CED process consistently produced fuel with approximately 20-ppm of sulfur. The process economics study calculated an estimated process cost of $5.70 per product barrel. The Kline Company performed a marketing study to evaluate the possibility of licensing the CED technology. Kline concluded that only 13 refineries harbored opportunity for the CED process. The Kline study and the research team's discussions with

  12. DEVELOPMENT OF INFRARED METHODS FOR CHARACTERIZATION OF INORGANIC SULFUR SPECIES RELATED TO INJECTION DESULFURIZATION PROCESSES

    EPA Science Inventory

    Current methods designed to control and reduce the amount of sulfur dioxide emitted into the atmosphere from coal-fired power plants and factories rely upon the reaction between SO2 and alkaline earth compounds and are called flue gas desulfurization (FGD) processes. Of these met...

  13. Methods, systems, and devices for deep desulfurization of fuel gases

    DOEpatents

    Li, Liyu; King, David L.; Liu, Jun; Huo, Qisheng

    2012-04-17

    A highly effective and regenerable method, system and device that enables the desulfurization of warm fuel gases by passing these warm gasses over metal-based sorbents arranged in a mesoporous substrate. This technology will protect Fischer-Tropsch synthesis catalysts and other sulfur sensitive catalysts, without drastic cooling of the fuel gases. This invention can be utilized in a process either alone or alongside other separation processes, and allows the total sulfur in such a gas to be reduced to less than 500 ppb and in some instances as low as 50 ppb.

  14. Evaluation of using cyclocranes to support drilling and production of oil and gas in wetland areas. Third quarterly technical progress report, First quarter, 1993

    SciTech Connect

    Eggington, W.J.

    1993-06-01

    The planned program falls under wetlands area research related to drilling, production, and transportation of oil and gas resources. Specifically the planned program addresses an evaluation of using cyclocraft to transport drill rigs, mud, pipes and other materials and equipment in a cost effective and environmentally safe manner to support oil and gas drilling and production operations in wetland areas. The cyclocraft is a proven hybrid aircraft that utilizes aerostatic and aerodynamic lift. This type of aircraft has considerable payload capacity, VTOL capability, high controllability, low operating cost, low downwash and high safety. The benefits of using a cyclocraft to transport drill rigs and materials over environmentally-sensitive surfaces would be significant. The cyclocraft has considerable cost and operational advantages over the helicopter. The major activity during the report period was focussed on Task 4, Preliminary Design. The selected design has been designated H.1 Cyclocraft by MRC. The preliminary design work was based on the results of the three preceding tasks. A report was initiated that contains descriptions of the H.1 Cyclocraft and its subsystems; options available for the final aircraft design process; performance, geometry, weights and power data; logistics and considerations relating to cyclocraft operations in wetlands.

  15. Separation of flue-gas scrubber sludge into marketable products. Second year, second quarterly technical progress report, Quarter No. 6, December 1, 1994--February 28, 1995

    SciTech Connect

    KAwatra, S.K.; Eisele, T.C.

    1995-03-01

    To reduce their sulfur emissions, many coal-fired electric power plants use wet flue-gas scrubbers. These scrubbers convert sulfur oxides into solid sulfate and sulfite sludge, which must then be disposed of. This sludge is a result of reacting limestone with sulfur dioxide to precipitate calcium sulfite and calcium sulfate. It consists of calcium sulfite (CaSO{sub 3}{sm_bullet}0.5H{sub 2}O), gypsum (CaSO{sub 4}{sm_bullet}2H{sub 2}O), and unreacted limestone (CaCO{sub 3}) or lime (Ca(OH){sub 2}), with miscellaneous objectionable impurities such as iron oxides, silica, and magnesium, sodium, and potassium oxides or salts. These impurities prevent many sludges from being utilized as a replacement for natural gypsum, and as a result they must be disposed of in landfills, which presents a serious disposal problem. This project is studying the characteristics of flue-gas scrubber sludges from several sources, which is necessary for the development of purification technologies which will make it possible to directly utilize scrubber sludges rather than landfilling them. This purification will consist of minimal-reagent froth flotation, using the surface properties of the particles of unreacted limestone to remove them and their associated impurities from the material, leaving a purified calcium sulfite/gypsum product.

  16. Pressurized fluidized-bed hydroretorting of Eastern oil shales -- Sulfur control. Topical report for Subtask 3.1, In-bed sulfur capture tests; Subtask 3.2, Electrostatic desulfurization; Subtask 3.3, Microbial desulfurization and denitrification

    SciTech Connect

    Roberts, M.J.; Abbasian, J.; Akin, C.; Lau, F.S.; Maka, A.; Mensinger, M.C.; Punwani, D.V.; Rue, D.M.; Gidaspow, D.; Gupta, R.; Wasan, D.T.; Pfister, R.M.: Krieger, E.J.

    1992-05-01

    This topical report on ``Sulfur Control`` presents the results of work conducted by the Institute of Gas Technology (IGT), the Illinois Institute of Technology (IIT), and the Ohio State University (OSU) to develop three novel approaches for desulfurization that have shown good potential with coal and could be cost-effective for oil shales. These are (1) In-Bed Sulfur Capture using different sorbents (IGT), (2) Electrostatic Desulfurization (IIT), and (3) Microbial Desulfurization and Denitrification (OSU and IGT). The objective of the task on In-Bed Sulfur Capture was to determine the effectiveness of different sorbents (that is, limestone, calcined limestone, dolomite, and siderite) for capturing sulfur (as H{sub 2}S) in the reactor during hydroretorting. The objective of the task on Electrostatic Desulfurization was to determine the operating conditions necessary to achieve a high degree of sulfur removal and kerogen recovery in IIT`s electrostatic separator. The objectives of the task on Microbial Desulfurization and Denitrification were to (1) isolate microbial cultures and evaluate their ability to desulfurize and denitrify shale, (2) conduct laboratory-scale batch and continuous tests to improve and enhance microbial removal of these components, and (3) determine the effects of processing parameters, such as shale slurry concentration, solids settling characteristics, agitation rate, and pH on the process.

  17. Flue gas desulfurization gypsum and fly ash

    SciTech Connect

    Not Available

    1992-05-01

    The Cumberland Fossil Plant (CUF) is located in Stewart County, Tennessee, and began commercial operation in 1972. This is the Tennessee Valley Authority`s newest fossil (coal-burning) steam electric generating plant. Under current operating conditions, the plant burns approximately seven million tons of coal annually. By-products from the combustion of coal are fly ash, approximately 428,000 tons annually, and bottom ash, approximately 115,000 tons annually. Based on historical load and projected ash production rates, a study was initially undertaken to identify feasible alternatives for marketing, utilization and disposal of ash by-products. The preferred alternative to ensure that facilities are planned for all by-products which will potentially be generated at CUF is to plan facilities to handle wet FGD gypsum and dry fly ash. A number of different sites were evaluated for their suitability for development as FGD gypsum and ash storage facilities. LAW Engineering was contracted to conduct onsite explorations of sites to develop information on the general mature of subsurface soil, rock and groundwater conditions in the site areas. Surveys were also conducted on each site to assess the presence of endangered and threatened species, wetlands and floodplains, archaeological and cultural resources, prime farmland and other site characteristics which must be considered from an environmental perspective.

  18. Fly ash utilization in flue gas desulfurization

    SciTech Connect

    Mouche, R.J.; Lin, M.J.L.

    1989-09-26

    This patent describes a method of enhancing the release of alkalinity from an aqueous suspension of finely divided fly ash. It comprises contacting the suspension for a period of time sufficient to increase the alkalinity of the aqueous suspension with a mixture comprising stearic acid and a member selected from the group consisting of hydrocarbon mineral oil, polalkylene glycol, alkylarlpolyether alcohol, and kerosene.

  19. Separation of flue-gas scrubber sludge into marketable products. Fourth year, first quarterly technical progress report, September 1, 1996--December 31, 1996 (Quarter No. 13)

    SciTech Connect

    Kawatra, S.K.; Eisele, T.C.

    1996-12-01

    To reduce their sulfur emissions, many coal-fired electric power plants use wet flue-gas scrubbers. These scrubbers convert sulfur oxides into solid sulfate and sulfite sludge, which must then be disposed of. This sludge is a result of reacting limestone with sulfur dioxide to precipitate calcium sulfite and calcium sulfate. It consists of calcium sulfite (CaSO{sub 3}{circ}0.5H{sub 2}O), gypsum (CaSO{sub 4}{circ}2H{sub 2}O), and unreacted limestone (CaCO{sub 3}) or lime (Ca(OH)2), with miscellaneous objectionable impurities such as iron oxides, silicates, and magnesium, sodium, and potassium oxides or salts. These impurities prevent many sludges from being utilized as a replacement for natural gypsum, and as a result they must be disposed of in landfills, which presents a serious disposal problem. Knowledge of scrubber sludge characteristics is necessary for the development of purification technologies which will make it possible to directly utilize scrubber sludges rather than landfilling them. This project is studying the use of minimal-reagent froth flotation as the purification process, using the surface properties of the particles of unreacted limestone to remove them and their associated impurities from the material, leaving a purified calcium sulfite/gypsum product.

  20. Separation of flue-gas scrubber sludge into marketable products. Third year, first quarterly technical progress report Quarter No. 9, September 1, 1995--November 30, 1995

    SciTech Connect

    Kawatra, S.K.; Eisele, T.C.

    1995-12-01

    To reduce their sulfur emissions, many coal-fired electric power plants use wet flue-gas scrubbers. These scrubbers convert sulfur oxides into solid sulfate and sulfite sludge, which must then be disposed of This sludge is a result of reacting limestone with sulfur dioxide to precipitate calcium sulfite and calcium sulfate. It consists of calcium sulfite (CaSO{sub 3}{center_dot}0.5H{sub 2}O), gypsum (CaSO{sub 4}{center_dot}2H{sub 2}O), and unreacted limestone (CaCO{sub 3}) or lime (Ca(OH){sub 2}), with miscellaneous objectionable impurities such as iron oxides, silicates, and magnesium, sodium, and potassium oxides or salts. These impurities prevent many sludges from being utilized as a replacement for natural gypsum, and as a result they must be disposed of in landfills, which presents a serious disposal problem. Knowledge of scrubber sludge characteristics is necessary for the development of purification technologies which will make it possible to directly utilize scrubber sludges rather than landfilling them. This project is studying the use of minimal-reagent froth flotation as the purification process, using the surface properties of the particles of unreacted limestone to remove them and their associated impurities from the material, leaving a purified calcium sulfite/gypsum product.