Science.gov

Sample records for gas desulfurization quarterly

  1. Advanced sulfur control concepts for hot gas desulfurization technology. Quarterly report, January 1--March 31, 1997

    SciTech Connect

    1997-08-01

    Favorable results were achieved in the sulfidation of CeO{sub 2} by H{sub 2}S and the regeneration of Ce{sub 2}O{sub 2}S by SO{sub 2}. Successful removal of approximately 99% of the H{sub 2}S from the sulfidation gas to levels of about 100 ppmv (or lower), and the production of approximately 12% elemental sulfur (as S{sub 2}) in the regeneration product gas were highlights. Final effort in the preliminary phase included a ten-cycle test at standard sulfidation and regeneration conditions with little or no sorbent deterioration. In the initial test of the detailed experimental phase of the program, the authors investigated the effect of temperature on the regeneration reaction. Results of preliminary tests showed that the Ce{sub 2}O{sub 2}S-SO{sub 2} reaction did not occur at 350 C, and all subsequent regeneration tests were at 600 C where the reaction was rapid. Significant progress has been made on the process analysis effort during the quarter. Detailed process flow diagrams along with material and energy balance calculations for six design case studies were completed in the previous quarter. Two of the cases involved two-stage desulfurization with steam regeneration, three used two-stage desulfurization with SO{sub 2} regeneration, and the sixth was based on single-stage desulfurization with elemental sulfur recovery using the DSRP concept. In the present quarter, major process equipment was sized for each of the six cases. Preliminary annual operating and levelized total cost estimates were then completed for two design cases--one involving two-stage desulfurization with SO{sub 2} regeneration and the second based on single-stage desulfurization with DSRP.

  2. Hot coal gas desulfurization with manganese based sorbents. Quarterly report, June--September 1994

    SciTech Connect

    Hepworth, M.T.; Slimane, R.B.

    1994-11-01

    The focus of work being performed on hot coal gas desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc titanate sorbents; however, prior studies indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt% ore + 25 wt% Al{sub 2}O{sub 3}) appears to be a strong contender to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc; hence, it is not as likely to undergo zinc-depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron; hence, the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Also manganese chlorides are much less stable and volatile than zinc chlorides. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This Eighth Quarterly Report documents progress in pelletizing and testing via thermo-gravimetric analysis of individual pellet formulations of manganese ore/alumina combinations and also manganese carbonate/alumina with two binders, dextrin and bentonite.

  3. Hot coal gas desulfurization with manganese-based sorbents. Quarterly report, October--December 1993

    SciTech Connect

    Hepworth, M.T.; Slimane, R.B.

    1994-01-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt% ore + 25 wt% Al{sub 2}O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This Fifth Quarterly Report documents progress in pellet testing via thermogravimetric analysis of pellet formulation FORM4-A of a manganese ore/alumina combination. This formulation, described more fully in the Quarterly Technical Progress Report of October 15, 1993, consists of manganese carbonate combined with alundum. A 2-inch fixed-bed reactor has been fabricated and is now ready for subjecting pellets to cyclic loading and regeneration; however, a minor problem has arisen during the regeneration cycle in that sulfur tends to form and plug the exit tube during the early stage of regeneration. This problem is about to be overcome by increasing the flow rate of air during the regeneration cycle resulting in more oxidizing conditions and hence less tendency for sulfide sulfur (S{sup =}) to oxidize to the intermediate elemental form (S{sup o}) rather than to 4-valent (S{sup +4}).

  4. Hot Coal Gas Desulfurization with manganese-based sorbents. Quarterly report, April--June 1994

    SciTech Connect

    Hepworth, M.T.; Slimane, R.B.

    1994-06-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc titanate sorbents; however, prior studies indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt% ore + 25 wt% Al{sub 2}O{sub 3}) appears to be a strong contender to zincbased sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc; hence, it is not as likely to undergo zinc-depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron; hence, the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Also manganese chlorides are much less stable and volatile than zinc chlorides. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This Seventh Quarterly Report documents progress in bench-scale testing of a leading manganese-based sorbent pellets (FORM4-A). This formulation is a high-purity manganese carbonate-based material. This formulation was subjected to 20 consecutive cycles of sulfidation and regeneration at 900{degrees}C in a 2-inch fixed bed reactor. The sulfidation gas was a simulated Tampella U-gas with an increased hydrogen sulfide content of 3% by volume to accelerate the rate of breakthrough, arbitrarily taken as 500 ppmv. Consistent with thermo-gravimetric analysis (TGA) on individual pellets, the fixed bed tests show small improvement in capacity and kinetics with the sulfur-loading capacity being about 22% by weight of the original pellet, which corresponds to approximately 90% bed utilization!

  5. Management of dry flue gas desulfurization by-products in underground mines. Quarterly report, October 1--December 31, 1995

    SciTech Connect

    1997-05-01

    On September 30, 1993, the U.S. Department of Energy - Morgantown Energy Technology Center (DOE-METC) and Southern Illinois University at Carbondale (SITJC) entered into a cooperative research agreement entitled {open_quotes}Management of Dry Flue Gas Desulfurization By-Products in Underground Mines{close_quotes} (DE-FC21-93MC-30252). Under the agreement SIUC will develop and demonstrate two technologies for the placement of coal combustion by-products in abandoned underground coal mine workings, and assess the environmental impact of such underground placements. This report discusses the technical progress achieved during the period October 1 - December 31, 1995. Rapid Aging Test columns were placed in operation during the second quarter of 1995, and some preliminary data were acquired during this quarter. These data indicate that the highly caustic pH is initially generated in the pneumatic mix, but that such pH is short lived. The initial pH rapidly declines to the range of 8 to 9. Leachates in this pH range will have little or no effect on environmental concerns. Dedicated sampling equipment was installed in the groundwater monitoring wells at the proposed placement site at the Peabody Number 10 mine. Also, the groundwater monitoring wells were {open_quotes}developed{close_quotes} during the quarter to remove the fines trapped in the sand pack and screen. A new procedure was used in this process, and proved successful. A series of tests concerning the geotechnical characteristics of the pneumatic mixes were conducted. Results show that both moisture content and curing time have a direct effect on the strength of the mixes. These are, of course, the expected general results. The Christmas holidays and the closing of the University during an extended period affected the progress of the program during the quarter. However, the program is essentially on schedule, both technically and fiscally, and any delays will be overcome during the first quarter of 1996.

  6. Advanced sulfur control concepts in hot-gas desulfurization technology. Quarterly report, April--June 1994

    SciTech Connect

    Harrison, D.P.

    1994-07-01

    The primary objective of this research project is the direct production of elemental sulfur during the regeneration of known high temperature desulfurization sorbents. The contract was awarded to LSU on April 12, 1994, and this quarterly report covers accomplishments during the first 2 1/2 months of the project. Effort during the initial 2 1/2 month period has been limited to Tasks 1 and 2, and involves a search of the literature to identify concepts for producing elemental sulfur during regeneration of known metal oxide sorbents and a thermodynamic evaluation of these concepts. While searching and evaluating the literature is a continuing process, concentrated effort on that phase is now complete and a detailed summary is included in this report. Three possible concepts for the direct production of elemental sulfur were identified in the LSU proposal, and the literature search has not uncovered any additional concepts. Thus, the three concepts being investigated involve: (1) regeneration with SO{sub 2}, (2) regeneration with mixtures Of 02 and H{sub 2}O, and (3) regeneration with H{sub 2}O. While concept (3) directly produces H{sub 2}S instead of elemental sulfur, the concept is included because the possibility exists for converting H{sub 2}S to elemental sulfur using the Claus process. Each of the concepts will ultimately be compared to the Direct Sulfur Recovery Process (DSRP) under development by RTI. DSRP involves initial sorbent regeneration to SO{sub 2}, and the inclusion of additional processing steps to reduce the SO{sub 2} to elemental sulfur.

  7. Management of dry flue gas desulfurization by-products in underground mines. Quarterly report, October--December 1994

    SciTech Connect

    Chugh, Y.; Dutta, D.; Esling, S.; Ghafoori, N.; Paul, B.; Sevim, H.; Thomasson, E.

    1995-01-01

    On September 30, 1993, the US Department of Energy, Morgantown Energy Technology Center and Southern Illinois University at Carbondale (SIUC) entered into a cooperative agreement entitled ``Management of Dry Flue Gas Desulfurization By-Products in Underground Mines`` (DE-FC21-93MC30252). Under the agreement, Southern Illinois University at Carbondale will develop and demonstrate several technologies for the placement of coal combustion residues in abandoned coal mines, and will assess the environmental impact of such underground residues placement. The major event during the quarter was the demonstration of the SEEC, Inc. technology for loading and transporting coal combustion residues in the SEEC developed Collapsible Intermodal Containers (CIC). The demonstration was held on November 17, 1994, at the Illinois Power Company Baldwin power plant, and was attended by about eighty (80) invited guest. Also during the quarter meetings were held with Peabody Coal Company officials to finalize the area in the Peabody No. 10 mine to be used for the placement of coal combustion residues. Work under the Materials Handling and Systems Economics area continued, particularly in refining the costs and systems configuration and in economic evaluation of various systems using equipment leasing rather than equipment purchases. Likewise, work progressed on residues characterization, with some preparations being made for long-term testing.

  8. Hot Coal Gas Desulfurization with manganese based sorbents. Quarterly report, August 1, 1993--September 30, 1993

    SciTech Connect

    Hepworth, M.T.

    1993-10-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies at the US Steel Fundamental Research Laboratories in Monroeville, PA, by E. T. Turkdogan indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This report documents progress in pelletizing and testing via thermogravimetric analysis of individual pellet formulations of manganese ore/alumina combinations and also manganese carbonate/alumina with two binders, dextrin and bentonite. Preliminary results indicate that the manganese carbonate material, being of higher purity than the manganese ore, has a higher degree of sulfur capacity and more rapid absorption kinetics. A 2-inch fixed-bed reactor has been fabricated and is now ready for subjecting pellets to cyclic loading and regeneration.

  9. Management of dry flue gas desulfurization by-products in underground mines. Quarterly technical progress report, April 1995--June 1995

    SciTech Connect

    Chugh, Y.P.; Dutta, D.; Esling, S.

    1995-07-01

    On September 30, 1993, the U.S. Department of Energy-Morgantown Energy Technology Center and Southern Illinois University at Carbondale (SIUC) entered into a cooperative research agreement entitled {open_quotes}Management of Dry Flue Gas Desulfurization By-Products in Underground Mines{close_quotes} (DE-FC21-93MC30252). Under the agreement Southern Illinois University at Carbondale will develop and demonstrate several technologies for the placement of coal combustion residues in abandoned coal mines, and will assess the environmental impact of such underground residues placement. Previous quarterly Technical Progress Reports have set forth the specific objectives of the program, and a discussion of these is not repeated here. Rather, this report discusses the technical progress made during the period April 1 - June 30, 1995. A final topical report on the SEEC, Inc. demonstration of its technology for the transporting of coal combustion residues was completed during the quarter, although final printing of the report was accomplished early in July, 1995. The SEEC technology involves the use of Collapsible Intermodal Containers (CIC`s) developed by SEEC, and the transportation of such containers - filled with fly ash or other coal combustion residues - on rail coal cars or other transportation means. Copies of the final topical report, entitled {open_quotes}The Development and Testing of Collapsible Intermodal Containers for the Handling and Transport of Coal Combustion Residues{close_quotes} were furnished to the Morgantown Energy Technology Center. The Rapid Aging Test colums were placed in operation during the quarter. This test is to determine the long-term reaction of both the pneumatic and hydraulic mixtures to brine as a leaching material, and simulates the conditions that will be encountered in the actual underground placement of the coal combustion residues mixtures. The tests will continue for about one year.

  10. Bench-scale demonstration of hot-gas desulfurization technology. Quarterly report, July 1 - September 30, 1995

    SciTech Connect

    1995-12-31

    The goal of this project is to continue further development of the zinc titanate desulfurization and Direct Sulfur Recovery (DSRP) technologies by: scaling up the zinc titanate reactor system; developing an integrated skid-mounted zinc titanate desulfurization-DSRP reactor system; testing the integrated system over an extended period with real coal-gas from an operating gasifier to quantify the degradative effect, if any, of the trace contaminants present in coal gas; developing an engineering database suitable for system scaleup; and designing, fabricating and commissioning a larger DSRP reactor system capable of operating on a six-fold greater volume of gas than the DSRP reactor used in the bench-scale field test. This report discusses the field testing of the Zinc Titanate Fluid Bed Desulfurization/DSRP at the Morgantown Energy Technology Center.

  11. Management of dry flue gas desulfurization by-products in underground mines. Quarterly report, April 1--June 30, 1996

    SciTech Connect

    1997-05-01

    On September 30, 1993, the US Department of Energy - Morgantown Energy Technology Center (DOE-METC) and Southern Illinois University at Carbondale (SIUC) entered into a cooperative research agreement entitled {open_quotes}Management of Dry Flue Gas Desulfurization By-Products in Underground Mines{close_quotes} (DE-FC21-93MC30252). Under the agreement Southern Illinois University at Carbondale will develop and demonstrate two technologies for the placement of coal combustion residues in abandoned underground coal mines, and will assess the environmental impact of these technologies for the management of coal combustion by-products. The two technologies for the underground placement that will be developed and demonstrated are: (1) pneumatic placement, using virtually dry materials, and (2) hydraulic placement, using a {open_quotes}paste{close_quotes} mixture of materials with about 70% solids. Phase II of the overall program began April 1, 1996. The principal objective of Phase II is to develop and fabricate the equipment for placing the coal combustion by-products underground, and to conduct a demonstration of the technologies on the surface. Therefore, this quarter has been largely devoted to developing specifications for equipment components, visiting fabrication plants throughout Southern Illinois to determine their capability for building the equipment components in compliance with the specifications, and delivering the components in a timely manner.

  12. Bench-scale demonstration of hot-gas desulfurization technology. Quarterly report, October 1 - December 31, 1995

    SciTech Connect

    1995-12-31

    The US Department of Energy (DOE) Morgantown Energy Technology Center (METC) is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal gas) streams of integrated gasification combined-cycle (IGCC) power systems. The programs focus on hot-gas particulate removal and desulfurization technologies that match or nearly match the temperatures and pressures of the gasifier, cleanup system, and power generator. The work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. The goal of this project is to continue further development of the zinc titanate desulfurization and direct sulfur recovery process (DSRP) technologies by (1) scaling up the zinc titanate reactor system; (2) developing an integrated skid-mounted zinc titanate desulfurization-DSRP reactor system; (3) testing the integrated system over an extended period with real coal-gas from an operating gasifier to quantify the degradative effect, if any, of the trace contaminants present in coal gas; (4) developing an engineering database suitable for system scaleup; and (5) designing, fabricating and commissioning a larger DSRP reactor system capable of operating on a six-fold greater volume of gas than the DSRP reactor used in the bench-scale field test. The work performed during the October 1 through December 31, 1995 is described.

  13. Bench-scale demonstration of hot-gas desulfurization technology. Quarterly report, April 1 - June 30, 1996

    SciTech Connect

    1996-12-31

    The US Department of Energy (DOE) Morgantown Energy Technology Center (METC) is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal gas) streams of integrated gasification combined-cycle (IGCC) power systems. The programs focus on hot-gas particulate removal and desulfurization technologies that match or nearly match the temperatures and pressures of the gasifier, cleanup system, and power generator. The work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. The goal of this project is to continue further development of the zinc titanate desulfurization and direct sulfur recovery process (DSRP) technologies by (1) scaling up the zinc titanate reactor system; (2) developing an integrated skid-mounted zinc titanate desulfurization-DSRP reactor system; (3) testing the integrated system over an extended period with real coal-as from an operating gasifier to quantify the degradative effect, if any, of the trace contaminants present in cola gas; (4) developing an engineering database suitable for system scaleup; and (5) designing, fabricating and commissioning a larger DSRP reactor system capable of operating on a six-fold greater volume of gas than the DSRP reactor used in the bench-scale field test. The work performed during the April 1 through June 30, 1996 period is described.

  14. Bench-scale demonstration of hot-gas desulfurization technology. Quarterly report, October 1 - December 31, 1994

    SciTech Connect

    1994-12-31

    The U.S. Department of Energy (DOE), Morgantown Energy Technology Center (METC), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal gas) streams of integrated gasification combined-cycle (IGCC) power systems. The programs focus on hot-gas particulate removal and desulfurization technologies that match or nearly match the temperatures and pressures of the gasifier, cleanup system, and power generator. The work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents which can reduce the sulfur in coal gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn{sub 2}TiO{sub 4} or ZnTiO{sub 3}), formed by a solid-state reaction of zinc (ZnO) and titanium dioxide (TiO{sub 2}), is currently one of the leading sorbents. This report summarizes the highlights and accomplishments of the October slipstream test run of the Zinc Titanate Fluid Bed Desulfurization/Direct Sulfur Recovery Process (ZTFBD/DSRP) Mobile Laboratory at the Department of Energy`s Morgantown Energy Technology Center. Although the run had to be shortened due to mechanical problems with METC`s gasifier, there was sufficient on-stream time to demonstrate highly successful operation of both the zinc titanate fluid bed desulfurization and the DSRP with actual coal gas.

  15. Kinetics of Mn-based sorbents for hot coal gas desulfurization. Quarterly progress report, July 15, 1995--September 15, 1995

    SciTech Connect

    Hepworth, M.T.

    1995-09-15

    The Morgantown Energy Technology Center (METC) of the U.S. Department of Energy (DOE) is actively pursuing the development of reliable and cost-effective processes to clean coal gasifier gases for application to integrated gasification combined cycle (IGCC) and molten carbonate fuel cell (MCFC) power plants. A large portion of gas cleanup research has been directed towards hot gas desulfurization using Zn-based sorbents. However, zinc titinate sorbents undergo reduction to the metal at temperatures approaching 700{degrees}C. In addition, sulfate formation during regeneration leads to spalling of reactive 293 surfaces. Due to zinc-based sorbent performance, METC has shown interest in formulating and testing manganese-based sorbents. Westmoreland and Harrison evaluated numerous candidate sulfur sorbents and identified Mn as a good candidate. Later, Turkdogan and Olsson tested manganese-based sorbents which demonstrated superior desulfurization capacity under high temperatures, and reducing conditions. Recently, Ben-Slimane and Hepworth conducted several studies on formulating Mn-sorbents and desulfurizing a simulated fuel gas. Although thermodynamics predicts higher over-pressures with Mn verses Zn, under certain operating conditions Mn-based sorbents may obtain < 20 ppmv. In addition, the manganese-sulfur-oxygen (Mn-S-O) system does not reduce to the metal under even highly reducing gases at high temperatures (550-900{degrees}C). Currently, many proposed IGCC processes include a water quench prior to desulfurization. This is for two reasons; limitations in the process hardware (1000{degrees}C), and excessive Zn-based sorbent loss (about 700{degrees}C). With manganese the water quench is obviated due to sorbent loss, as Mn-based sorbents have been shown to retain reactivity under cycling testing at 900{degrees}C. This reduces system hardware, and increases thermal efficiency while decreasing the equilibrium H{sub 2}S over-pressure obtainable with a manganese sorbent.

  16. Confined zone dispersion flue gas desulfurization demonstration. Quarterly report No. 10, February 17--May 31, 1993

    SciTech Connect

    Not Available

    1993-11-15

    The CZD process involves injecting a finely atomized slurry of reactive lime into the flue gas duct work of a coal-fired utility boiler. The principle of the confined zone is to form a wet zone of slurry droplets in the middle of the duct walls. The lime slurry reacts with part of the SO{sub 2} in the gas, and the reaction products dry to form solid particles. A solids collector, typically an electrostatic precipitator (ESP) downstream from the point of injection, captures the reaction products along with the fly ash entrained in the flue gas. The demonstration is being conducted at Penelec`s Seward Station, Unit No. 15. This boiler is a 147 MWe coal-fired unit, which utilizes Pennsylvania bituminous coal (approximately 1.2 to 2.5% sulfur). One of the two flue gas ducts leading from the boiler has been retrofitted with the CZD technology. The first existing ESP installed in the station is immediately behind the air preheater. The second ESP, installed about 15 years ago, is about 80 feet away from the first ESP. The goal of this demonstration is to prove the technical and economic feasibility of the CZD technology on a commercial scale. The process is expected to achieve 50% SO{sub 2}

  17. Bench-scale demonstration of hot-gas desulfurization technology. Quarterly technical progress report, July 1, 1993--September 30, 1993

    SciTech Connect

    Not Available

    1993-12-31

    The US Department of Energy (DOE), Morgantown Energy Technology Center (METC), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal gas) streams of integrated gasification combined-cycle (IGCC) power systems. The programs focus on hot-gas particulate removal and desulfurization technologies that match or nearly match the temperatures and pressures of the gasifier, cleanup system, and power generator. The purpose is to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents which can reduce the sulfur in coal gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn{sub 2}TiO{sub 4} or ZnTiO{sub 3}), formed by a solid-state reaction of zinc oxide (ZnO) and titanium dioxide (TiO{sub 2}), is currently the leading sorbent. The sulfidation/regeneration cycle can be carried out in fixed-bed, moving-bed, or fluidized-bed reactor configuration, and all three types of reactors are slated for demonstration in the DOE Clean Coal Technology program. The fluidized-bed reactor configuration is most attractive because of several potential advantages including faster kinetics and the ability to handle the highly exothermic regeneration to produce a regeneration offgas containing a constant concentration of SO{sub 2}.

  18. Bench-scale demonstration of hot-gas desulfurization technology. Quarterly technical progress report, October 1--December 31, 1993

    SciTech Connect

    Not Available

    1994-04-01

    Research Triangle Institute (RTI) with DOE/METC sponsorship has been developing zinc titanate sorbent technology since 1986. In addition, RTI has been developing the Direct Sulfur Recovery Process (DSRP) with DOE/METC sponsorship since 1988. Fluidized-bed zinc titanate desulfurization coupled to the DSRP is currently the most advanced and attractive technology for sulfur removal/recovery for IGCC systems, and it has recently been proposed in a Clean Coal Technology project. The goal of this project is to continue further development of the zinc titanate desulfurization and DSRP technologies by: scaling up the zinc titanate reactor system; developing an integrated skid-mounted zinc titanate desulfurization-DSRP reactor system; testing the integrated system over an extended period with real coal-gas from an operating gasifier to quantify the degradative effect, if any, of the trace contaminants present in coal gas; developing an engineering database suitable for system scaleup; and designing, fabricating and commissioning a larger DSRP reactor system capable of operating on a six-fold greater volume of gas than the DSRP reactor used in the bench-scale field test. During this reporting period the Construction Permit Application was completed and approved by the Process Safety Committee, and a final revised Application has been submitted to DOE/METC. A draft Test Plan for the field test was formulated. Finally, progress was made in the reactor system fabrication with the submission of purchase orders for nearly all major equipment, and with the final design of the trailer (mobile laboratory).

  19. ABB wet flue gas desulfurization

    SciTech Connect

    Niijhawan, P.

    1994-12-31

    The wet limestone process for flue gas desulfurization (FGD) is outlined. The following topics are discussed: wet flue gas desulfurization, wet FGD characteristics, wet scrubbers, ABB wet FGD experience, wet FGD forced oxidation, advanced limestone FGD systems, key design elements, open spray tower design, spray tower vs. packed tower, important performance parameters, SO{sub 2} removal efficiency, influence by L/G, limestone utilization, wet FGD commercial database, particulate removal efficiencies, materials of construction, nozzle layout, spray nozzles, recycle pumps, mist elimination, horizontal flow demister, mist eliminator washing, reagent preparation system, spray tower FGDS power consumption, flue gas reheat options, byproduct conditioning system, and wet limestone system.

  20. Composition modification of zinc titanate sorbents for hot gas desulfurization. Quarterly report, 1 December 1994--28 February 1995

    SciTech Connect

    Swisher, J.H.; Datta, R.K.

    1995-12-31

    For new coal gasification systems, zinc titanate sorbents are being developed to remove sulfur from the hot product gas prior to its use in combined cycle turbines and high temperature fuel cells. Although most of the properties of these sorbents are very attractive, there are still concerns about durability over many sulfidation-regeneration cycles and zinc losses due to vaporization. Doping the zinc titanate with other metal ions could alleviate both concerns, which are the objectives of this project. A screening study was completed during the second quarter in which Ni, Cr, Cu, Mg, and Al were evaluated as dopants in zinc titanate. Measurements that were made include solubility, crush strength, and sulfidation-regeneration behavior in a thermogravimetric analyzer. A formulation containing Cr showed the most promise. It and other formulations containing Cr will be emphasized during the remainder of the year. Fixed bed experiments will start during the third quarter.

  1. Hot Coal Gas Desulfurization with manganese-based sorbents. Second [quarterly] technical report, December 1, 1992--March 1, 1993

    SciTech Connect

    Hepworth, M.T.

    1993-03-01

    At present, the focus of work being performed on Hot Coal Gas Desulfurization is primarily in the use of zinc ferrite and zinc titanate sorbents; however studies at the US Steel Fundamental Research Laboratories in Monroeville, PA, by E. T. Turkdogan indicate that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}O{sub 3}) may be a preferable alternative to zinc-based sorbents. A significant domestic source of manganese in Minnesota is being explored for an in situ leach process which has potential for producing large tonnages of solutions which may be ideal for precipitation and recovery of pure manganese as a carbonate in a reactive form. In the current program the following studies will be addressed: Preparation of manganese sorbent pellets and characterization tests on pellets for strength and surface area; analysis of the thermodynamics and kinetics of sulfur removal from hot fuel gases by individual sorbent pellets (loading tests) by thermogravimetric testing; regeneration tests via TGA on individual sorbent pellets by oxidation; and bench-scale testing on sorbent beds in a two-inch diameter reactor. The developed information will be of value to METC in its determination of whether or not a manganese-based regenerable sorbent holds real promise for sulfur cleanup of hot fuel gases. This information is necessary prior to pilot-scale testing leading to commercial development is undertaken.

  2. Confined zone dispersion flue gas desulfurization demonstration. Quarterly report No. 8, August 17, 1992--November 16, 1992

    SciTech Connect

    Not Available

    1993-09-27

    The CZD process involves injecting a finely atomized slurry of reactive lime into the flue gas duct work of a coal-fired utility boiler. The principle of the confined zone is to form a wet zone of slurry droplets in the middle of the duct confined in an envelope of hot gas between the wet zone and the duct walls. The lime slurry reacts with part of the SO{sub 2} in the gas, and the reaction products dry to form solid particles. A solids collector, typically an electrostatic precipitator (ESP) downstream from the point of injection, captures the reaction products along with the fly ash entrained in the flue gas. The goal of this demonstration is to prove the technical and economic feasibility of the CZD technology on a commercial scale. The process is expected to achieve 50% SO{sub 2} removal at lower capital and O&M costs than other systems. To achieve its objectives, the project is divided into the following three phases: Phase 1: Design and Permitting, Phase 2: Construction and Start-up, Phase 3: Operation and Disposition. Phase 1 activities were completed on January 31, 1991. Phase 2 activities were essentially concluded on July 31, 1991, and Phase 3a, Parametric Testing, was initiated on July 1, 1991. This Quarterly Technical Progress Report covers Phase 3b activities from August 17, 1992 through November 16, 1992.

  3. Advanced sulfur control concepts in hot-gas desulfurization technology. Quarterly technical progress report, July--September 1995

    SciTech Connect

    Harrison, D.P.

    1995-10-01

    Both the Antek total sulfur analyzer and the modifications to the Shimadzu GC-14A gas chromatograph to be used for analysis for SO{sub 2} and H{sub 2}S were delivered during the quarter. Problems were faced during the installation and calibration phases of both instruments. By the end of the quarter we believe that the GC problems have been solved, but problems remain with the Antek analyzer. It appears that too much sulfur (as SO{sub 2}) reaches the UV detector and causes it to become saturated. This shows up as a maximum in the instrument calibration curve. At 200 psia, the capillary flow restrictor allows a total flow rate of about 180 sccm, and the maximum occurs at about 1 % H{sub 2}S in the calibration gas. Reducing the pressure so that the total flow is reduced to about 25 sccm shifts the calibration curve maximum to about 5.7% H{sub 2}S. It appears that we must reduce the total flow rate to the detector or provide additional dilution. This may be accomplished by increasing the resistance of the capillary restrictor, by diverting a portion of the flow leaving the pyrotube to vent, or adding an inert such as N{sub 2} to the gases exiting the pyrotube. We are in contact with Antek representatives about the problem. Both the atmospheric pressure and high pressure electrobalances were used during the quarter to study the regeneration of FeS in atmospheres of O{sub 2}/N{sub 2} or H{sub 2}O/N{sub 2}. In the atmospheric pressure unit the effects of temperature (600 - 800{degrees}C), flow rate (130 - 500 sccm), and reactive gas mol fraction (0.005 to 0.03 O{sub 2} and 0.1 to 0.5 H{sub 2}O) are being studied. Regeneration tests completed to date in the high pressure unit have utilized only O{sub 2}/N. and the parameters studied include temperature (600 - 800{degrees}C), flow rate (500 - 1000 sccm), pressure (1 - 15 atm) ad O{sub 2} mol fraction (0.005 - 0.03).

  4. Advanced sulfur control concepts in hot-gas desulfurization technology. Quarterly report, April 1--June 30, 1998

    SciTech Connect

    Harrison, D.P.

    1998-09-01

    Twenty-five reduction/sulfidation tests plus one sulfidation/regeneration test were completed during the quarter. The reduction/sulfidation tests examined the behavior of six cerium oxide sorbents from different sources with reaction variables of temperature, pressure, gas composition and flow rate. Most significantly, steam was added to the sulfidation feed gas for the first time. Tests using pre-reduced sorbents and tests in which reduction and sulfidation occurred simultaneously were performed. Prebreakthrough H{sub 2}S concentrations less than 10 ppmv were obtained over a range of reaction conditions with prebreakthrough concentrations as low as 1 ppmv achieved at the most favorable conditions. The general response to reaction variables was as expected except when feed rate was varied. In some of these cases the FPD breakthrough time did not correspond to expectation. The single regeneration run was conducted at 600 C and 2 atm using 12% SO{sub 2} in N{sub 2} at a feet rate of 400 sccm. This was the first regeneration test at other than 1 atm pressure; favorable results were obtained. The only experimental objective remaining is additional high pressure regeneration testing.

  5. Advanced sulfur control concepts in hot-gas desulfurization technology. Quarterly report 14, July--October 1997

    SciTech Connect

    Harrison, D.P.

    1997-10-01

    Experimental work during the quarter was limited to a series of CeO{sub 2} reduction tests using an atmospheric pressure electrobalance reactor. Both Rhonc-Poulenc and Molycorp CeO{sub 2} were tested over a temperature range of 600 to 1000{degrees}C in various reducing gas compositions. Experimental results are in reasonable agreement with equilibrium calculations of the oxygen partial pressure from CHEMQ coupled with earlier experimental results from Bevan and Kordis. Weight loss corresponding to the reduction of CeO{sub 2} to CeO{sub 1.86} was observed at 1000{degrees} in an atmosphere of 40% H{sub 2}, 3.5% CO{sub 2}, balance He. Helium was used as the carrier gas instead of nitrogen to reduce aerodynamic noise, and the H{sub 2} and CO{sub 2} concentrations were chosen since this mixture results in oxygen partial pressure similar to those expected in Shell gas. The experimental value of CeO{sub 1.86} compares quite favorably to the predicted value of CeO{sub 1.83}. One unexpected results was a weight loss of about 9% from Rhone-Poulenc CeO{sub 2} in an inert atmosphere at 600{degrees}C. BET surface area measurements of nine samples were performed consisting of as-received CeO{sub 2} (both Rhone Poulenc and Molycorp), as-received Al{sub 2}O{sub 3}, both CeO{sub 2} samples with Al{sub 2}O{sub 3} as initially charged to the reactor, and both CeO{sub 2}-Al{sub 2}O{sub 3} mixtures after multicycle sulfidation-regeneration tests. The BET surface area of the Rhone-Poulenc CeO{sub 2} was about 20 times larger than the surface area of Molycorp CeO{sub 2} which explains differences in sulfidation performance reported earlier. Finally a more complete search of the literature for thermodynamic data for cerium compounds was carried out. It appears that the free energy of formation of CeO{sub 2} as a function of temperature is well defined.

  6. Flue gas desulfurization

    DOEpatents

    Im, Kwan H.; Ahluwalia, Rajesh K.

    1985-01-01

    A process and apparatus for removing sulfur oxide from combustion gas to form Na.sub.2 SO.sub.4 and for reducing the harmful effects of Na.sub.2 SO.sub.4 on auxiliary heat exchangers in which a sodium compound is injected into the hot combustion gas forming liquid Na.sub.2 SO.sub.4 in a gas-gas reaction and the resultant gas containing Na.sub.2 SO.sub.4 is cooled to below about 1150.degree. K. to form particles of Na.sub.2 SO.sub.4 prior to contact with at least one heat exchanger with the cooling being provided by the recycling of combustion gas from a cooled zone downstream from the introduction of the cooling gas.

  7. Flue gas desulfurization

    DOEpatents

    Im, K.H.; Ahluwalia, R.K.

    1984-05-01

    The invention involves a combustion process in which combustion gas containing sulfur oxide is directed past a series of heat exchangers to a stack and in which a sodium compound is added to the combustion gas in a temparature zone of above about 1400 K to form Na/sub 2/SO/sub 4/. Preferably, the temperature is above about 1800 K and the sodium compound is present as a vapor to provide a gas-gas reaction to form Na/sub 2/SO/sub 4/ as a liquid. Since liquid Na/sub 2/SO/sub 4/ may cause fouling of heat exchanger surfaces downstream from the combustion zone, the process advantageously includes the step of injecting a cooling gas downstream of the injection of the sodium compound yet upstream of one or more heat exchangers to cool the combustion gas to below about 1150 K and form solid Na/sub 2/SO/sub 4/. The cooling gas is preferably a portion of the combustion gas downstream which may be recycled for cooling. It is further advantageous to utilize an electrostatic precipitator downstream of the heat exchangers to recover the Na/sub 2/SO/sub 4/. It is also advantageous in the process to remove a portion of the combustion gas cleaned in the electrostatic precipitator and recycle that portion upstream to use as the cooling gas. 3 figures.

  8. Flue gas desulfurization process

    SciTech Connect

    Yoon, H.

    1986-08-05

    The method of reducing sulfur dioxide content of a flue gas resulting from combustion of sulfur-containing fuel is described. The method comprises: (a) mixing into the flue gas, at a point where its temperature is between about 120/sup 0/ and about 230/sup 0/ C., a finely divided dry sorbent comprising alkaline earth metal oxide slaked with an aqueous solution of solubilizing agent, the sorbent being added in amount sufficient to provide a metal salt:sulfur ratio of at least about 0.5, the alkaline earth metal being selected from calcium and magnesium and the solubilizing agent selected from sodium hydroxide, sodium carbonate, calcium chloride, adipic acid and glycerol; (b) spraying into the resulting suspension of sorbent in flue gas a humidifying agent selected from water and steam; (c) providing a contact time between the flue gas and droplets resulting from the spraying of at least about 1 second; (d) subsequently separating from the flue gas solids resulting from addition of the sorbent and solids resulting from combustion of the fuel; (e) discharging from the separating a flue gas of substantially diminished sulfur dioxide content; and (f) regulating the rate of the spraying relative to the rate of the flue gas such that the temperature of the flue gas at the point of the separating is between about 10/sup 0/ C. and about 30/sup 0/C. above its saturation temperature.

  9. Flue gas desulfurization process

    SciTech Connect

    Yoon, H.; Statnick, R.M.

    1986-09-23

    The method is described for reducing sulfur dioxide content of a flue gas resulting from combustion in a combustion zone of a sulfur-containing fuel, which method comprises: (a) injecting into the combustion zone a finely divided dry sorbent comprising calcium carbonate in amount sufficient to provide a metal salt:sulfur ratio of at least about 0.5:1; (b) spraying into the resulting suspension of sorbent in flue gas at a point where the flue gas has a temperature of between about 120/sup 0/ and about 230/sup 0/C. an aqueous solution of solubilizing agent, such agent being selected from sodium hydroxide, sodium carbonate, calcium chloride, adipic acid and glycerol; (c) providing a contact time between the flue gas and droplets resulting from the spraying of at least about 1 second; (d) subsequently separating from the flue gas solids resulting from drying of the droplets and solids resulting from combustion of the fuel; (c) discharging from the separating a flue gas of substantially diminished sulfur dioxide content; and (f) regulating the rate of the spraying relative to the rate of the flue gas such that the temperature of the flue gas at the point of the separating is between about 10/sup 0/C. and about 35/sup 0/C. above its saturation temperature.

  10. Flue gas desulfurization process

    SciTech Connect

    Yoon, H.; Statnick, R.M.

    1986-07-15

    The method is described for reducing sulfur dioxide content of a flue gas resulting from combustion of a sulfur-containing fuel. The method consists of: (a) mixing into the flue gas, at a point where its temperature is between about 120/sup 0/ and about 230/sup 0/ C., a finely divided dry sorbent comprising alkaline earth metal oxide or hydroxide in amount sufficient to provide a metal salt: sulfur ratio of at least about 0.5, the alkaline earth metal being selected from calcium and magnesium; (b) spraying into the resulting suspension of sorbent in flue gas an aqueous solution of solubilizing agent, such agent being selected from sodium hydroxide, sodium carbonate, calcium chloride, adipic acid and glycerol; (c) providing a contact time between the sorbent in flue gas and droplets resulting from the spraying of at least about 1 second; (d) subsequently separating from the flue gas solids comprising sorbent and solids resulting from combustion of the fuel; (e) discharging from the separating a flue gas of substantially diminished sulfur dioxide content; and (f) regulating the rate of the spraying relative to the rate of the flue gas such that the temperature of the flue gas at the point of the separating is between about 10/sup 0/ C. and about 35/sup 0/ C. above its saturation temperature.

  11. High volume-high value usage of flue gas desulfurization (FGD) by-products in underground mines: Phase 2, Field investigations. Quarterly report, October 1--December 31, 1996

    SciTech Connect

    1996-12-31

    In this quarter, activity focused on the placement of Flue Gas Desulfurization (FGD) grout into auger holes at the Sunny Ridge Mining Co. site. As discussed in previous reports, the grout was prepared using fluidized bed combustion (FBC) by-product obtained from the Costain Coal Company. The grout was thoroughly mixed with water and transferred to a concrete pumping truck. The nozzle on the pumper truck was attached to PVC pipe through which the grout was pumped into the auger holes. The first field test involved the placement of a very high slump, flowable grout into auger holes sing a simple, earthern bulkhead. These tests were conducted to explore the flowability of the grout. The second series of test was conducted with a lower-slump, higher-viscosity material pumped at high pressure and using sandbags as a bulkhead. The goal of these tests was to examine the feasibility of pressure grouting to completely fill auger holes with a material that will exhibit high long-term strength because of this low initial water content. Although there were many problems encountered during the field demonstration, these initial tests were, overall, successful. It was shown that a high-slump grout can be pumped the length of the auger holes, and can be successfully placed in holes containing standing water. Furthermore, this can be accomplished using available concrete emplacement equipment. In contrast, the pressure grouting proved more challenging than emplacement of the flowable grout mainly because of pipe-joint failures and difficulties in working the stiff, high-viscosity grout; the amount of water added to the mix is critical when placing this type of material. Cylinders of grout for compressive strength testing were prepared during field demonstration, and cores of the in situ hardened grout will be recovered after a minimum of 30 days. Additional field demonstration will focus on improving the procedure for placement of the flowable grout.

  12. High-volume, high-value usage of flue gas desulfurization (FGD) by-products in underground mines: Phase 1 -- Laboratory investigations. Quarterly report, July--September 1995

    SciTech Connect

    1996-01-01

    Efforts primarily focused on Subtask 2.2, Chemical and Mineralogical Characterization and Subtask 4.3, Selection and Testing of Transport System. As part of Subtask 2.2, samples were collected from the Freeman United Crown Mine III FBC disposal facility representing a verity of ages and weathering. A laboratory scale transport system has been built at the CAER to evaluate the potential of pneumatic transport for flue gas desulfurization material (FGDM) emplacement and to provide essential data for the mine emplacement demonstration as part of the Subtask 4.3 effort. The system is modeled after shotcreting systems and has the advantage that the material can be remotely placed without the need for forms. The test program is focusing on determining the pneumatic conditions necessary to maximize the strength of the emplaced FGDM under anticipated mine curing conditions while minimizing dust formation. Work on Subtask 4.1, Mine Selection, also proceeded during the quarter. A new mine site, located in the south-central section of the Pikeville quadrangle, Pike County, Kentucky, was examined for the field study. The proposed fill site is in the Middle Pennsylvanian Breathitt Formation Middle Amburgy coal bed, a coal previously mined by Costain elsewhere on the property. Efforts on Subtask 4.2, Hydrologic Monitoring Plan, focused primarily on theoretical issues concerning the effects of the mining and backfill activity on the ground water and surface water due to uncertainties in the location of the final field site. There are three major concerns about the effects of the mining activity: changes in the ground water flow field, changes in ground water quality, and consequential induced changes on stream flow.

  13. Fuel gas desulfurization

    DOEpatents

    Yang, Ralph T.; Shen, Ming-Shing

    1981-01-01

    A method for removing sulfurous gases such as H.sub.2 S and COS from a fuel gas is disclosed wherein limestone particulates containing iron sulfide provide catalytic absorption of the H.sub.2 S and COS by the limestone. The method is effective at temperatures of 400.degree. C. to 700.degree. C. in particular.

  14. Management of dry flue gas desulfurization by-products in underground mines. Quarterly report, August 1--October 31, 1997

    SciTech Connect

    Chugh, Y.P.

    1997-12-31

    The objective of this project was to develop and demonstrate two technologies for the placement of coal combustion by-products in abandoned underground coal mines, and to assess the environmental impact of these technologies for the management of CCB materials. The two technologies for the underground placement that were to be developed and demonstrated are: (1) pneumatic placement using virtually dry CCB products, and (2) hydraulic placement using a paste mixture of CCB products with about 70% solids. The period covered by this report is the second quarter of Phase 3 of the overall program. During this period over 8,000 tons of CCB mixtures was injected using the hydraulic paste technology. This amount of material virtually filled the underground opening around the injection well, and was deemed sufficient to demonstrate fully the hydraulic injection technology. By the end of this quarter about 2,000 tons of fly ash had been placed underground using the pneumatic placement technology. While the rate of injection of about 50 tons per hour met design criteria, problems were experienced in the delivery of fly ash to the pneumatic demonstration site. The source of the fly ash, the Archer Daniels Midland Company power plant at Decatur, Illinois is some distance from the demonstration site, and often sufficient tanker trucks are not available to haul enough fly ash to fully load the injection equipment. Further, on some occasions fly ash from the plant was not available. The injection well was plugged three times during the demonstration. This typically occurred due to cementation of the FBC ash in contact with water. After considerable deliberations and in consultation with the technical project officer, it was decided to stop further injection of CCB`s underground using the developed pneumatic technology.

  15. Confined zone dispersion flue gas desulfurization demonstration. Volume 1, Quarterly report No. 6, February 1, 1992--April 30, 1992

    SciTech Connect

    Not Available

    1993-01-15

    This is the sixth quarterly report for this project and it covers work performed on Phase 3a of the project from February 1, 1992 through April 30, 1992. Extension of the parametric test period through June 1992 provides an opportunity to regain most of the schedule slippage, but only if the modifications needed for continuous operation of the CZD system are installed concurrent with the extended test period. These modifications include automation of the lime preparation and transfer system, automatic injection control, and related instrumentation and controls as necessary to integrate the operation of the CZD system with Seward Station Boiler No. 15. Early installation of these modifications would permit testing, debugging and adjustment of the automatic control system during the parametric test period. Results of current testing indicate that considerable testing and adjustment will be required to optimize operation of the CZD system after it is automated for continuous operation. Therefore, we intend to incorporate in Phase 3a(parametric testing) the system modifications needed for continuous automatic operation that were originally included in Phase 3b. Phase 3b would then be limited only to the one-year continuous demonstration.

  16. Confined zone dispersion flue gas desulfurization demonstration. Quarterly report No. 7, May 1, 1992--August 16, 1992

    SciTech Connect

    Not Available

    1993-02-01

    The CZD process involves injecting a finely atomized slurry of reactive lime into the flue gas duct work of a coal-fired utility boiler. The principle of the confined zone is to form a wet zone of slurry droplets in the middle of the duct confined in an envelope of hot gas between the wet zone and the duct walls. The lime slurry reacts with part of the SO{sub 2} in the gas, and the reaction products dry to form solid particles. A solids collector, typically an electrostatic precipitator (ESP) downstream from the point of injection, captures the reaction products along with the fly ash entrained in the flue gas. The features that distinguish the CZD process from other similar injection processes are: (1) Injection of an alkaline slurry directly into the duct, instead of injection of dry solids into the duct ahead of a fabric filter. (2) Use of an ultrafine calcium/magnesium hydroxide, type S pressure-hydrated dolomitic lime. This commercial product is made from plentiful, naturally occurring dolomite. (3) Low residence time, made possible by the high effective surface area of the Type S lime. (4) Localized dispersion of the reagent. (5) Improved electrostatic precipitator performance via gas conditioning from the increased water vapor content, and lower temperatures. The waste product is composed of magnesium and calcium sulfite and sulfate, with some excess lime. This product mixed with fly ash is self-stabilizing because of the excess lime values, and thus tends to retain heavy metals in insoluble forms within the fly ash.

  17. Confined zone dispersion flue gas desulfurization demonstration. Volume 1, Quarterly report No. 5, November 1, 1991--January 31, 1992

    SciTech Connect

    Not Available

    1992-12-31

    This is the fifth quarterly report for this project. This project is divided into three phases. Phase 1, which has been completed, involved design, engineering, and procurement for the CZD system, duct and facility modifications, and supporting equipment. Phase 2, also completed, included equipment acquisition and installation, facility construction, startup, and operator training for parametric testing. Phase 3 broadly covers testing, operation and disposition, but only a portion of Phase 3 was included in Budget Period 1. That portion was concerned with parametric testing of the CZD system to establish the optimum conditions for an extended, one-year, continuous demonstration. As of December 31, 1991, the following goals have been achieved. (1) Nozzle Selection - A modified Spraying Systems Company (SSC) atomizing nozzle has been selected for the one-year continuous CZD demonstration. (2) SO{sub 2} and NO{sub x} Reduction - Preliminary confirmation of 50% SO{sub 2} reduction has been achieved, but the NO{sub x} reduction target cannot be confirmed at this time. (3) Lime Selection - Testing indicated an injection rate of 40 to 50 gallons per minute with a lime slurry concentration of 8 to 10% to achieve 50% SO{sub 2} reduction. There has been no selection of the lime to be used in the one year demonstration. (4) ESP Optimization - Tests conducted to date have shown that lime injection has a very beneficial effect on ESP performance, and little adjustment may be necessary. (5) SO{sub 2} Removal Costs - Testing has not revealed any significant departure from the bases on which Bechtel`s original cost estimates (capital and operating) were prepared. Therefore, SO{sub 2} removal costs are still expected to be in the range of $300/ton or less.

  18. Scale control in flue gas desulfurization

    SciTech Connect

    Crump, D. K.; Gatton, G. D.; Wilson, D. A.

    1984-09-04

    An improvement in a process for flue gas desulfurization in which particular phosphonomethylated derivatives of aminoethylpiperazine, employed as threshold agents, prevent calcium scale formation in the contacting section but permit precipitation of calcium compounds at a later stage.

  19. Process for desulfurizing an exhaust gas

    SciTech Connect

    Shinoda, N.; Okino, S.; Oshima, M.; Shigeta, S.; Tatani, A.; Ukawa, N.

    1983-12-13

    A process is disclosed for desulfurizing an exhaust gas which comprises desulfurizing an exhaust gas containing SO/sub 2/ by bringing it into contact with a slurry containing calcium compounds and aluminum compounds, characterized in that the concentration of the dissolved aluminum ion in said slurry is detected and a manganese compound is supplied into said slurry in such a manner that the ratio of the concentration of manganese (including both solid and liquid) to said concentration of the dissolved aluminum ion may be maintained in a molar ratio of less than 1 in said slurry.

  20. High volume-high value usage of flue gas desulfurization (FGD) by- products in underground mines. Quarterly report, April 1--June 30, 1996

    SciTech Connect

    1996-12-31

    The target for the project has been shifted from filling, highwall mine adits to filling auger holes with FGD material to provide a stable highwall for automated highwall mining. As reported previously, this shift in emphasis is economically desirable and practical, as the filling operation is safer and permits access to ``locked in`` high quality coal behind existing auger holes. As also reported previously, the fill material was shifted from dry FGD materials to a Fluidized Bed Combustion fly ash from the Archer Daniel Midland No. 6 facility in Illinois. Previous reports have summarized the characterization of this material for the project. However, due mostly to economic concerns with prehydration and transport of the Archer Daniel Midland (ADM6) material, several new desulfurization by-products stored at the Costain facility in Allen, Kentucky were considered during, this quarter. At this stage of the project, the change in fill material required rapid assessment in much the same way an applied working project would demand quick evaluation. This change thus provided an opportunity to demonstrate a rapid assessment of material suitability. The results described below were obtained in a short time frame, and with the exception of characterizing the long term swell and durability of the products, the rapid assessment was a success. No rapid assessment methodology for long term behavior has been developed at this time. The mineralogical characteristics of the two Costain materials will not be summarized in detail here. Unlike the ADM6 ash, the spray dryer and FBC materials currently under review do not include the large percentages of free lime (CaO) that was shown to cause high mixing temperatures in the nonprehydrated ADM6 product. This absence of free lime in the raw by-products is immediately evident when mixing with water, as no significant heating of the mixture is observed.

  1. High-volume, high-value usage of Flue Gas Desulfurization (FGD) by-products in underground mines. Phase 1 -- Laboratory Investigations. Quarterly report, January 1995--March 1995

    SciTech Connect

    1995-06-01

    The study of the kinetics of the mineral transformations which take place after the FGD materials are hydrated was continued this quarter (Task 2, Subtask 2.2). Based on X-ray diffraction data, the anhydrite was found to have essentially disappeared by the fifth day of the study, while gypsum was found to maximize in the first 14 days of the study. The relative abundance of ettringite increased throughout the period of observation (40 days). Ettringite was found to nucleate primarily on or near fly ash particles, while gypsum was found to be more mobile, readily filling in cracks and fractures. A second kinetic study was initiated during the period with an experimental setup which is similar to the current effort. The focus of this study will be to determine the effect of moisture conditions on the rate and types of mineralogical reactions which occur. Column leaching studies (Task 2, Subtask 2.4) on the ADM material were initiated during the quarter. Two columns were packed with fly ash and one with bottom ash. One of the columns was blanketed with CO{sub 2} (2.5%) to model the effects of soil gas on the leachate. The samples are being moisturized to model field conditions. Leachate analysis will be available during the next quarter. Work on the field site (Task 6) to establish background data for the demonstration continued. The proposed demonstration site at the Pleasant Valley mine was found to be displaying the effects of severe weathering. An alternate mine site will be explored.

  2. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes: Quarterly report No. 4, April 1, 1989--June 30, 1989

    SciTech Connect

    Tischer, R. E.

    1989-06-14

    This quarter, bench-scale experiments have been conducted to measure the mass transfer and kinetic rates at simulated duct injection conditions. Section 2 summarizes the tank reactor test results. The stirred tank reactor (Task 2.1) was designed to simulate the gas/liquid interface of a slurry droplet exposed to SO/sub 2/. The measurements of the gas and liquid mass transfer coefficients were completed. Preliminary tests were run with chemically inert solids present in the solution of hydrochloric acid. Section 3 reports results from a differential reactor (Task 2.2). Mississippi hydrated lime was prehumidified for 4 min prior to contract with synthetic flue gas in a packed bed reactor. The reaction times tested ranged from 10-7,200 s. The differential apparatus and method are being modified to determine the effect of initial after content on the solids reactivity. Solids containing varying amount of moisture will be investigated. Experimental results from a Short-Time Differential Reactor (STDR) (Task 2.3) are presented in Section 4. Gas phase mass transfer and chemical reaction steps could be excluded as rate limiting, leaving the solid phase diffusion as a rate limiting step in the reaction of dry Ca(OH)/sub 2/ with SO/sub 2/. Higher relative humidity promoted conversion of the sorbent. Sorbents with high surface area will be produced and used for future solid phase diffusion experiments. The progress of slurry injection computer modeling (Task 3.1) is presented in Section 5. The computer code was transferred from the VAX to a CRAY computer to reduce the computation time. Results are presented in Section 5 to illustrate the effects of CA(OH)/sub 2/ reactivity and concentration on relative gas/liquid mass transfer resistance. Results are also presented that desceibe gas film resistance as a function of SO/sub 2/. 13 refs., 42 figs., 7 tabs.

  3. Hot Gas Desulfurization Using Transport Reactors

    SciTech Connect

    Moorehead, E.L.

    1996-12-31

    Sierra Pacific Power Company is building a 100 MW, IGCC power plant based on KRW fluid bed gasifier technology that utilizes transport reactors for hot gas desulfurization and sorbent regeneration. Use of a transport absorber avoids the need for pre-filtration of dust-laden gasifier effluent, while a transport regenerator allows for the use of 100% air without the need for heat exchange equipment. Selection of transport reactors for hot gas desulfurization using a proprietary sorbent, based on testing performed in a transport reactor test unit (TRTU) at the M. W. Kellogg Technology Development Center and in a fixed bed reactor at Morgantown Energy Technology Center (METC), is outlined. The results obtained in these two test facilities and reasons for selecting transport reactors for the IGCC power plant in preference to either fixed bed or fluidized bed reactors are discussed. This paper reviews the evolution of the hot gas desulfurization system designs and includes selected results on H{sub 2}S absorption and regeneration of sulfided sorbent over several absorption/regeneration cycles conducted in the TRTU and the METC fixed bed reactor. The original design for the Sierra Pacific Project was based on fixed bed reactors with zinc ferrite as the sorbent. Owing to the high steam requirements of this sorbent, zinc titanate was selected and tested in a fixed bed reactor and was found unacceptable due to loss of strength on cyclic absorption/regeneration operation. Another sorbent evaluated was Z-Sorb{reg_sign}, a proprietary sorbent developed by Phillips Petroleum Company, was found to have excellent sulfur capacity, structural strength and regenerability. Steam was found unsuitable as fixed bed regenerator diluent, this results in a requirement for a large amount of inert gas, whereas a transport regenerator requires no diluent. The final Sierra design features transport reactors for both desulfurization and regeneration steps using neat air. 3 refs., 3 figs., 2 tabs.

  4. Bench-scale development of mild gasification char desulfurization; [Quarterly] report, September 1--November 30, 1993

    SciTech Connect

    Knight, R.A.

    1994-03-01

    This goal of this project is to scale up a process, developed under a previous ICCI grant, for desulfurization of mild gasification char by treatment with hydrogen-rich process-derived fuel gas at 650{degree}--760{degree}C and 7-15 atm. The char can be converted into a low-sulfur metallurgical form coke. In the prior study, IBC-105 coal with 4.0 wt % sulfur was converted to chars with less than 1.0 wt % sulfur in a laboratory-scale batch reactor. The susceptibility of the char to desulfurization was correlated with physicochemical char properties and mild gasification conditions. Acid pretreatment of the coal prior to mild gasification was also shown to significantly enhance subsequent sulfur removal. In this study, IGT is conducting continuous bench-scale tests in a 1-lb/h fluidized-bed reactor to determine the preferred process conditions and obtain steady-state data necessary for process design and scale-up. The desulfurized chars are to be used to produce low-sulfur form coke, which will be evaluated for density, reactivity, and strength properties relevant to utilization in blast furnaces. During the first quarter, 180 lb (82 kg) of IBC-105 coal was obtained and subjected to crushing, and sizing to prepare 49 lb (22 kg) of material for test operation.

  5. Flue gas desulfurization wastewater treatment primer

    SciTech Connect

    Higgins, T.E.; Sandy, A.T.; Givens, S.W.

    2009-03-15

    Purge water from a typical wet flue gas desulfurization system contains myriad chemical constituents and heavy metals whose mixture is determined by the fuel source and combustion products as well as the stack gas treatment process. A well-designed water treatment system can tolerate upstream fuel and sorbent arranged in just the right order to produce wastewater acceptable for discharge. This article presents state-of-the-art technologies for treating the waste water that is generated by wet FGD systems. 11 figs., 3 tabs.

  6. Flue gas desulfurization gypsum agricultural network alabama (cotton)

    USDA-ARS?s Scientific Manuscript database

    Flue gas desulfurization gypsum (FGDG) is an excellent source of gypsum (CaSO4•2H2O) that can be beneficially used in agriculture. Research was conducted as part of the Flue Gas Desulfurization Gypsum Agricultural Network program sponsored by the Electric Power Research Institute in collaboration wi...

  7. Advanced Hot-Gas Desulfurization Sorbents

    SciTech Connect

    Jothimurugesan, K.; Adeyiga, A.; Gangwal, S.K.

    1996-12-31

    The objective of this project is to develop advanced hot-gas desulfurization sorbents for relatively low temperature application that show stable and high sulfidation reactivity at 343 to 538 {degrees}C. A number of zinc-based formulations will be prepared and screened for testing in a fixed-bed reactor at high pressure (1 to 20 atm) and high temperatures using simulated coal-derived fuel gases. One of the superior formulations will be tested for long- term durability and chemical reactivity in the reactor. To prevent sulfation, catalyst additives will be investigated, which would promote a lower regeneration temperature.

  8. Sorbent for use in hot gas desulfurization

    DOEpatents

    Gasper-Galvin, Lee D.; Atimtay, Aysel T.

    1993-01-01

    A multiple metal oxide sorbent supported on a zeolite of substantially silicon oxide is used for the desulfurization of process gas streams, such as from a coal gasifier, at temperatures in the range of about 1200.degree. to about 1600.degree. F. The sorbent is provided by a mixture of copper oxide and manganese oxide and preferably such a mixture with molybdenum oxide. The manganese oxide and the molybdenum are believed to function as promoters for the reaction of hydrogen sulfide with copper oxide. Also, the manganese oxide inhibits the volatilization of the molybdenum oxide at the higher temperatures.

  9. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, Deborah A.; Farthing, George A.

    1998-09-29

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse.

  10. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, Deborah A.; Farthing, George A.

    1998-08-18

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse.

  11. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, D.A.; Farthing, G.A.

    1998-08-18

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse. 5 figs.

  12. Flue gas desulfurization method and apparatus

    DOEpatents

    Madden, D.A.; Farthing, G.A.

    1998-09-29

    A combined furnace limestone injection and dry scrubber flue gas desulfurization (FGD) system collects solids from the flue gas stream in first particulate collection device located downstream of an outlet of a convection pass of the furnace and upstream of the dry scrubber. The collected solids are diverted to the dry scrubber feed slurry preparation system to increase sulfur oxide species removal efficiency and sorbent utilization. The level of lime in the feed slurry provided to the dry scrubber is thus increased, which enhances removal of sulfur oxide species in the dry scrubber. The decreased particulate loading to the dry scrubber helps maintain a desired degree of free moisture in the flue gas stream entering the dry scrubber, which enhances sulfur oxide species removal both in the dry scrubber and downstream particulate collector, normally a baghouse. 5 figs.

  13. Limestone-gypsum flue gas desulfurization process

    SciTech Connect

    Kuroda, H.; Hashimoto, T.; Kanda, O.; Nishimura, M.; Nishimura, T.; Nozawa, S.

    1984-12-11

    A flue gas desulfurization process capable of producing a high purity gypsum and also making equipment employed as minimum as possible is provided, which process comprises the steps of cooling and dedusting flue gas containing SO /SUB x/ ; contacting the cooled gas with a slurry containing limestone to remove SO /SUB x/ by absorption and also form CaSO/sub 3/; controlling the pH of the resulting slurry and then blowing air therein to form gypsum; and separating gypsum from the resulting slurry. As a modification of the above process, the slurry of the above second absorption step is further fed to the above first cooling step where unreacted limestone and SO /SUB x/ are reacted to form CaSO/sub 3/.

  14. High-volume, high-value usage of Flue Gas Desulfurization (FGD) by-products in underground mines Phase 1: Laboratory investigations. Quarterly report, July 1994--September 1994

    SciTech Connect

    1994-12-01

    During the quarter a second series of samples were collected and partially characterized chemically and mineralogically. The samples were collected at the disposal site operated by Freeman United Coal Co. The second collection was necessary because of deterioration due to hydration of the original samples. A study of the hydration characteristics was completed during the quarter. Important reactions included the immediate formation of ettringite and portlandite. The hydration and transformation was found to be a slow process. A second phase of gypsum formation from ettringite deterioration was identified. The slow hydration of anhydrite with its resultant swell is a potential problem which will be addressed further. Geotechnical characterization, during the quarter included completion of the preliminary characterization, analysis of the findings, experimentation with sample preparation for the final characterization/mix design, and design of the final experimental program. The analysis of the coals collected during the core drilling and hydrologic planning were completed. Also during the quarter a meeting was held with representatives of the shotcrete industry to discuss transport systems for emplacement. The pros and cons of pneumatic and hydraulic systems were discussed and plans formulated for further investigations.

  15. HIGH EFFICIENCY DESULFURIZATION OF SYNTHESIS GAS

    SciTech Connect

    Kwang-Bok Yi; Anirban Mukherjee; Elizabeth J. Podlaha; Douglas P. Harrison

    2004-03-01

    Mixed metal oxides containing ceria and zirconia have been studied as high temperature desulfurization sorbents with the objective of achieving the DOE Vision 21 target of 1 ppmv or less H{sub 2}S in the product gas. The research was justified by recent results in this laboratory that showed that reduced CeO{sub 2}, designated CeOn (1.5 < n < 2.0), is capable of achieving the 1 ppmv target in highly reducing gas atmospheres. The addition of ZrO{sub 2} has improved the performance of oxidation catalysts and three-way automotive catalysts containing CeO{sub 2}, and was postulated to have similar beneficial effects on CeO{sub 2} desulfurization sorbents. An electrochemical method for synthesizing CeO{sub 2}-ZrO{sub 2} mixtures was developed and the products were characterized by XRD and TEM during year 01. Nanocrystalline particles having a diameter of about 5 nm and containing from approximately 10 mol% to 80 mol% ZrO{sub 2} were prepared. XRD analysis showed the product to be a solid solution at low ZrO{sub 2} contents with a separate ZrO{sub 2} phase emerging at higher ZrO{sub 2} levels. Unfortunately, the quantity of CeO{sub 2}-ZrO{sub 2} that could be prepared electrochemically was too small to permit desulfurization testing. Also during year 01 a laboratory-scale fixed-bed reactor was constructed for desulfurization testing. All components of the reactor and analytical systems that were exposed to low concentrations of H{sub 2}S were constructed of quartz, Teflon, or silcosteel. Reactor product gas composition as a function of time was determined using a Varian 3800 gas chromatograph equipped with a pulsed flame photometric detector (PFPD) for measuring low H{sub 2}S concentrations from approximately 0.1 to 10 ppmv, and a thermal conductivity detector (TCD) for higher concentrations of H{sub 2}S. Larger quantities of CeO{sub 2}-ZrO{sub 2} mixtures from other sources, including mixtures prepared in this laboratory using a coprecipitation procedure, were obtained

  16. METC hot gas desulfurization program overview

    SciTech Connect

    Cicero, D.C.

    1994-10-01

    This overview provides a frame of reference for the Morgantown Energy Technology Center`s (METC`S) on-going hot gas desulfurization research. Although there are several methods to separate contaminant gases from fuel gases, that method receiving primary development is absorption through the use of metal oxides. Research into high-temperature and high-pressure control of sulfur species includes primarily those sorbents made of mixed-metal oxides, which offer the advantages of regenerability. These are predominantly composed of zinc and are made into media that can be utilized in reactors of either fixed-bed, moving-bed, fluidized-bed, or transport configurations. Zinc Ferrite (ZnO-Fe{sub 2}O{sub 3}), Zinc Titanate (ZnO-TiO{sub 2}), Z-SORP{reg_sign}, and METC-2/METC-6 are the current mixed-metal sorbents being investigated. The METC desulfurization program is composed of three major components: bench-scale research, pilot-plant operation, and demonstration that is a portion of the Clean Coal Demonstration projects.

  17. HIGH EFFICIENCY DESULFURIZATION OF SYNTHESIS GAS

    SciTech Connect

    Anirban Mukherjee; Kwang-Bok Yi; Elizabeth J. Podlaha; Douglas P. Harrison

    2001-11-01

    Mixed metal oxides containing CeO{sub 2} and ZrO{sub 2} are being studied as high temperature desulfurization sorbents capable of achieving the DOE Vision 21 target of 1 ppmv of less H{sub 2}S. The research is justified by recent results in this laboratory that showed that reduced CeO{sub 2}, designated CeO{sub n} (1.5 < n < 2.0), is capable of achieving the 1 ppmv target in highly reducing gas atmospheres. The addition of ZrO{sub 2} has improved the performance of oxidation catalysts and three-way automotive catalysts containing CeO{sub 2}, and should have similar beneficial effects on CeO{sub 2} desulfurization sorbents. An electrochemical method for synthesizing CeO{sub 2}-ZrO{sub 2} has been developed and the products have been characterized by XRD and TEM during year 01. Nanocrystalline particles having a diameter of about 5 nm and containing from approximately 10 mol% to 80 mol% ZrO{sub 2} have been prepared. XRD showed the product to be a solid solution at low ZrO{sub 2} contents with a separate ZrO{sub 2} phase emerging at higher ZrO{sub 2} levels. Phase separation did not occur when the solid solutions were heat treated at 700 C. A flow reactor system constructed of quartz and teflon has been constructed, and a gas chromatograph equipped with a pulsed flame photometric detector (PFPD) suitable for measuring sub-ppmv levels of H{sub 2}S has been purchased with LSU matching funds. Preliminary desulfurization tests using commercial CeO{sub 2} and CeO{sub 2}-ZrO{sub 2} in highly reducing gas compositions has confirmed that CeO{sub 2}-ZrO{sub 2} is more effective than CeO{sub 2} in removing H{sub 2}S. At 700 C the product H{sub 2}S concentration using CeO{sub 2}-ZrO{sub 2} sorbent was near the 0.1 ppmv PFPD detection limit during the prebreakthrough period.

  18. Advanced sulfur control concepts for hot gas desulfurization technology

    SciTech Connect

    1998-09-01

    The objective of this project is to develop a hot-gas desulfurization process scheme for control of H{sub 2}S in HTHP coal gas that can be more simply and economically integrated with known regenerable sorbents in DOE/METC-sponsored work than current leading hot-gas desulfurization technologies. In addition to being more economical, the process scheme to be developed must yield an elemental sulfur byproduct.

  19. HIGH EFFICIENCY DESULFURIZATION OF SYNTHESIS GAS

    SciTech Connect

    Kwang-Bok Yi; Elizabeth J. Podlaha; Douglas P. Harrison

    2003-11-01

    Mixed metal oxides containing CeO{sub 2} and ZrO{sub 2} are being studied as high temperature desulfurization sorbents capable of achieving the DOE Vision 21 target of 1 ppmv or less H{sub 2}S. The research is justified by recent results in this laboratory that showed that reduced CeO{sub 2}, designated CeOn (1.5 < n < 2.0), is capable of achieving the 1 ppmv target in highly reducing gas atmospheres. The addition of ZrO{sub 2} has improved the performance of oxidation catalysts and three-way automotive catalysts containing CeO{sub 2}, and should have similar beneficial effects on CeO{sub 2} desulfurization sorbents. An electrochemical method for synthesizing CeO{sub 2}-ZrO{sub 2} was developed and the products were characterized by XRD and TEM during year 01. Nanocrystalline particles having a diameter of about 5 nm and containing from approximately 10 mol% to 80 mol% ZrO{sub 2} were prepared. XRD analysis showed the product to be a solid solution at low ZrO{sub 2} contents with a separate ZrO{sub 2} phase emerging at higher ZrO{sub 2} levels. Unfortunately, the quantity of CeO{sub 2}-ZrO{sub 2} that could be prepared electrochemically was too small to permit full desulfurization testing. Also during year 01 a laboratory-scale fixed-bed reactor was constructed for desulfurization testing. All components of the reactor and analytical systems that may be exposed to low concentrations of H{sub 2}S are constructed of quartz, Teflon, or silcosteel. Reactor product gas composition as a function of time is determined using a Varian 3800 gas chromatograph equipped with a pulsed flame photometric detector (PFPD) for measuring low H{sub 2}S concentrations (<{approx}10 ppmv) and a thermal conductivity detector (TCD) for higher concentrations of H{sub 2}S. Larger quantities of CeO{sub 2}-ZrO{sub 2} mixtures from other sources, including mixtures prepared in this laboratory using a coprecipitation procedure, have been obtained. Much of the work during year 02 consisted of

  20. HIGH EFFICIENCY DESULFURIZATION OF SYNTHESIS GAS

    SciTech Connect

    Kwang-Bok Yi; Elizabeth J. Podlaha; Douglas P. Harrison

    2002-11-01

    Mixed metal oxides containing CeO{sub 2} and ZrO{sub 2} are being studied as high temperature desulfurization sorbents capable of achieving the DOE Vision 21 target of 1 ppmv or less H{sub 2}S. The research is justified by recent results in this laboratory that showed that reduced CeO{sub 2}, designated CeO{sub n} (1.5 < n < 2.0), is capable of achieving the 1 ppmv target in highly reducing gas atmospheres. The addition of ZrO{sub 2} has improved the performance of oxidation catalysts and three-way automotive catalysts containing CeO{sub 2}, and should have similar beneficial effects on CeO{sub 2} desulfurization sorbents. An electrochemical method for synthesizing CeO{sub 2}-ZrO{sub 2} was developed and the products were characterized by XRD and TEM during year 01. Nanocrystalline particles having a diameter of about 5 nm and containing from approximately 10 mol% to 80 mol% ZrO{sub 2} were prepared. XRD showed the product to be a solid solution at low ZrO{sub 2} contents with a separate ZrO{sub 2} phase emerging at higher ZrO{sub 2} levels. Unfortunately, the quantity of CeO{sub 2}-ZrO{sub 2} that could be prepared electrochemically was too small to permit full testing in our desulfurization reactor. Also during year 01 a laboratory-scale fixed-bed reactor was constructed for desulfurization testing. All components of the reactor and analytical systems that may be exposed to low concentrations of H{sub 2}S are constructed of quartz, Teflon, or silcosteel. Reactor product gas composition as a function of time is determined using a Varian 3800 gas chromatograph equipped with a pulsed flame photometric detector (PFPD) for measuring low H{sub 2}S concentrations ({approx}< 10 ppmv) and a thermal conductivity detector (TCD) for higher concentrations of H{sub 2}S. Larger quantities of CeO{sub 2}-ZrO{sub 2} mixtures from other sources, including mixtures prepared in this laboratory using a coprecipitation procedure, have been obtained. Characterization and desulfurization

  1. High-volume, high-value usage of flue gas desulfurization (FGD) by- products in underground mines: Phase 1, Laboratory investigations. Quarterly report, April--June 1995

    SciTech Connect

    1995-09-01

    The kinetics study which is investigating hydration reactions of the ADM by-product (Subtask 2.2) was continued this quarter. This study further aided in gaining information on mineral precipitation and dissolution reactions during hydration of the ADM materials. The information is of importance for a comprehensive understanding of the factors that control strength and long-term stability during aging of FGD materials. The decision was made by Addington, Inc., DOE, and the University of Kentucky that the originally selected mine site for the emplacement demonstration must be changed, mainly for safety reasons. Mine selection will be a priority for the next quarter (Jul--Sep, 1995). Another activity during this reporting period was related to Subtask 4.3, the selection and testing of the transport system for the FGD material. A laboratory-scale pneumatic emplacement test unit (ETU) for dry FGD materials was built at the CAER to generate data so that a final selection of the field demonstration technology can be made. A dry pneumatic system was chosen for laboratory testing because the equipment and expertise available at the CAER matched this sort of technology best. While the design of the laboratory system was based on shotcrete technology, the physical properties of the emplaced FGD material is expected to be similar for other transport techniques, either pneumatic or hydraulic. In other words, the selection of a dry pneumatic transport system for laboratory testing does not necessarily imply that a scaled-up version will be used for the field demonstration. The ETU is a convenient means of producing samples for subsequent chemical and physical testing by a representative emplacement technology. Ultimately, the field demonstration technology will be chosen based on the laboratory data and the suitability of locally available equipment.

  2. Method for operating a flue gas desulfurization

    SciTech Connect

    Karger, R.; Weinzierl, K.

    1983-02-01

    A method of operating a flue gas desulfurization with a steam power plant heated with fossil fuels. The sulfur dioxide contained in the flue gas is removed in a wash tower by means of an excess of milk of lime or limestone, and the resulting sulfite is oxidized with air at a low ph-value into calcium sulfate. The non-converted milk of lime or limestone is neutralized at least partially by an addition of acid waste waters from a complete desalination plant for the supply water, and/or by an addition of acid condensate from the flue or chimney of the steam power plant. An installation for carrying out the method of the present invention includes a wash tower having flue gas flowing therethrough, an oxidation tower having air flowing therethrough, milk of lime or limestone supply into the wash tower, and a delivery device for the wash liquid in the wash tower and in the oxidation tower, with the device having a pump for liquid drawn off from the sump of the wash tower. The sump of the wash tower is connected with a supply line for acid waste water from a complete desalination plant, and/or with a supply line for acid condensate from the chimney or flue of the steam power plant.

  3. High volume-high value usage of flue gas desulfurization (FGD) by-products in underground mines: Phase 2 -- Field investigations. Quarterly report, July 1--September 30, 1997

    SciTech Connect

    1997-12-31

    During this quarter, the majority of activity focused on grout emplacement at the Lodestar Energy Inc. (formerly Costain Coal Co.) surface mine auger holes described in the previous report. Specifically, two different types of grout pumps were investigated: a piston pump used in previous demonstrations, and a progressive cavity pump. The latter is currently utilized for grouting in underground coal mines, is relatively small and portable, and is capable of receiving dry material (e.g., fly ash) and water, mixing it to produce a grout, and pumping the grout at high pressure. It is therefore worthwhile to investigate it`s potential use in auger mine filling. Several field demonstrations were conducted using the different pumps. Numerous problems were encountered when using the progressive cavity pump, all of which were related to its inability to handle the highly reactive and heterogeneous FBC fly ash. Even relatively small ash agglomerates (<1 in. in diameter), which were not a problem for the larger piston pump, caused blockages in the progressive cavity pump which not only proved extremely difficult to clear, but also resulted in significant mechanical failures. Furthermore, mixing of dry fly ash with water within the progressive cavity pump was inconsistent and difficult to control. Consequently, the pump was unable to completely fill even a single auger hole. It was found that a large proportion of bed ash in the grout generated a large amount of heat and caused early stiffening of the material. During the experiments, cylinders of grout were prepared for compressive strength testing, and moisture contents were determined on-site. A thermocouple assembly was also constructed to record grout temperatures within an auger hole.

  4. High Volume - High Value Usage of Flue Dry Gas Desulfurization (FGD) By-Products in Underground Mines: Quarterly report, January 1-March 31, 1997

    SciTech Connect

    1997-12-31

    Activities during the quarter focused on two areas: monitoring of grout strength from the field demonstration (Subtask 1.4) and construction of laboratory lysimeters to examine the leaching characteristics of the waste materials used in that demonstration (Subtask 2.4). Two of the auger holes filled in October 1996 at the demonstration site were sampled and returned to the laboratory for compressive strength, mineralogic, and chemical testing. Construction and packing of eight laboratory leaching columns (lysimeters) was also initiated. Four columns were packed with samples of grout taken from cement-mixer trucks during the emplacement (October, 1996). A fifth column was loaded with crushed material cored from borehole {number_sign}10 two months after emplacement. Samples of dry FGD material were used to prepare water/FGD waste blends that were loaded to the final three columns. Two of these latter columns were loaded with a slurry produced by blending water with the FOD waste at levels similar to those used during emplacement (approx. 38 wt%). Differing amounts of slurry was loaded to each these columns and permitted to harden prior to initiating water additions. The final column was loaded with a blend of the dry FGD waste and a lesser amount of water (27.5 wt%) to both facilitate the percolation of water through the lysimeter and to permit subsequent comparisons to previous studies of the leaching behavior of dry FOD materials.1 Weekly additions of 100 mL of distilled water have been initiated. However, due to a significant lag time between the initiation of water feed and leachate-water breakthrough, leaching data are not available for presentation at this time.

  5. Cooperative research on the combustion characteristics of cofired desulfurized Illinois coal and char with natural gas. [Quarterly] technical report, March 1, 1992--May 31, 1992

    SciTech Connect

    Buckius, R.O.; Wu, Cheng-Kang; Krier, H.; Peters, J.E.

    1992-10-01

    The DTFF was modified to extend the operating range to larger sample collection capabilities and higher temperatures. A plasma gas heater was designed and constructed so that temperatures and heating rates encountered by pulverized coal particles in the flames of large boilers or in the advanced slogging combustors are better simulated. The modified DTFF, referred to as the Ash Characterization Facility, has been set up and initial tests with ash collection and analysis have been performed. The plasma torch has been tested, and steady operation has been established. The Ash Characterization Facility has been used to produce ash samples from IBC 106 coal at several temperatures and residence times. The total sulfur in the ash samples has been determined, showing the contributions of methane coming for operating parameters. A long sampling probe has been constructed, which win enable ash and char samples to be obtained at various residence times. Preparatory work with the gas chromatograph has been initiated to permit the simultaneous analysis of both the gas phase with the solid particle.

  6. Flue gas desulfurization by rotating beds

    SciTech Connect

    Gardner, N.; Keyvani, M.; Coskundeniz, A.

    1992-01-01

    The operating and mass transfer characteristics of rotating foam metal beds were studied to determine the potential for flue gas desulfurization. This is a final technical report on the work supported by DOE [number sign]FG22-87-PC79924. The report is divided into two sections, Part 1 deals primarily with the operating characteristics of rotating beds, and Part 2 covers the mass transfer characteristics of S0[sub 2] absorption in water-lime slurries. Rotating foam metal beds are in essence packed towers operated in high gravitational fields. The foam metal bed is in the form of a cylindrical donut, or torus, and is rotated to produced the high centrifugal forces. The liquid phase enters the bed at the inner surface of the torus and is pulled by the field through the bed. Gas flows countercurrent to the liquid. The bed packing can have a very large specific surface areas and not flood. Possible benefits include much smaller height of a transfer unit resulting in smaller equipment and supporting structures, reduced solvent inventory, faster response with improved process control, reduced pressure drop, and shorter startup and shut-down times. This work is concerned broadly with the operating characteristics of rotating beds, the objectives being to (1) determine the pressure drop through the rotating bed; (2) determine the power required to operate the beds, (3) investigate the residence time distribution of the liquid phase in the beds; and (4) determine the mass transfer coefficients of S0[sub 2] absorption. Three packings of differing specific surface areas were studied, with areas ranging from 656 to 2952 m[sub 2]/m[sub 3]. Liquid flow rates to 36 kg/s*m[sub 2], gas flow rate to 2.2 kg/s*m[sub 2], and gravitational fields to 300 g were covered in this study.

  7. Flue gas desulfurization: Physicochemical and biotechnological approaches

    SciTech Connect

    Pandey, R.A.; Biswas, R.; Chakrabarti, T.; Devotta, S.

    2005-07-01

    Various flue gas desulfurization processes - physicochemical, biological, and chemobiological - for the reduction of emission of SO{sub 2} with recovery of an economic by-product have been reviewed. The physicochemical processes have been categorized as 'once-through' and 'regenerable.' The prominent once-through technologies include wet and dry scrubbing. The wet scrubbing technologies include wet limestone, lime-inhibited oxidation, limestone forced oxidation, and magnesium-enhanced lime and sodium scrubbing. The dry scrubbing constitutes lime spray drying, furnace sorbent injection, economizer sorbent injection, duct sorbent injection, HYPAS sorbent injection, and circulating fluidized bed treatment process. The regenerable wet and dry processes include the Wellman Lord's process, citrate process, sodium carbonate eutectic process, magnesium oxide process, amine process, aqueous ammonia process, Berglau Forchung's process, and Shell's process. Besides these, the recently developed technologies such as the COBRA process, the OSCAR process, and the emerging biotechnological and chemobiological processes are also discussed. A detailed outline of the chemistry, the advantages and disadvantages, and the future research and development needs for each of these commercially viable processes is also discussed.

  8. Slipstream testing of hot-gas desulfurization with sulfur recovery

    SciTech Connect

    Gangwal, S.K.; Porter, J.W.

    1995-11-01

    The objective of this work is to further the development of zinc titanate fluidized-bed desulfurization (ZTFBD), and the Direct Sulfur Recovery Process (DSRP) for hot gas cleanup of coal gas used in integrated gasification combined-cycle (IGCC) power generation systems. Results are described.

  9. Characteristics of pneumatically-emplaced dry flue gas desulfurization materials

    SciTech Connect

    Carter, S.D.; Rathbone, R.F.; Graham, U.M.; Robl, T.L.

    1996-12-31

    The University of Kentucky in collaboration with the Department of Energy, Addington, Inc. and Costain Coal is currently developing a commercial concept for the haul back of dry flue gas desulfurization materials (FGDM) into highwall mine adits. The University`s Center for Applied Energy Research (CAER) is investigating emplacement systems for a mine demonstration which is planned for the third quarter of 1996. A laboratory-scale transport system has been built at the CAER to evaluate the potential of pneumatic transport for FGDM emplacement. The system is modeled after shotcreting systems in which water is mixed with cement (FGDM) in a nozzle at the end of the pneumatic pipe. Solids travel approximately 70 ft in the lab-scale system at a rate of up to 6 lb FGDM/minute prior to impingement onto a sample collector. Prehydrated FGDM from a circulating fluidized bed combustor has been successfully emplaced onto vertically positioned sample surfaces without excessive dust liberation. The test program is focussed on determining the pneumatic conditions necessary to maximize the strength of the emplaced FGDM under anticipated mine curing conditions while minimizing dust formation. The mineralogy and strength of a pneumatically created sample are described following curing for 60 days.

  10. Workshop on sulfur chemistry in flue gas desulfurization

    SciTech Connect

    Wallace, W.E. Jr.

    1980-05-01

    The Flue Gas Desulfurization Workshop was held at Morgantown, West Virginia, June 7-8, 1979. The presentations dealt with the chemistry of sulfur and calcium compounds in scrubbers. DOE and EPRI programs in this area are described. Ten papers have been entered individually into EDB and ERA. (LTN)

  11. Effect of Flue Gas Desulfurization Waste on Corn Plants

    USDA-ARS?s Scientific Manuscript database

    Flue gas desulfurization gypsum (FGDG) is a by-product of conversion of sulfur dioxide into solid waste from coal combustion power generation plant. This by-product is rich in calcium, magnesium, and contains various other essential plant nutrients. The beneficial use of application of this waste as...

  12. FLUE GAS DESULFURIZATION: THE STATE OF THE ART

    EPA Science Inventory

    The paper gives results of a review of commercially available flue gas desulfurization (FGD) technologies that have an established record of full-scale performance. (NOTE: Sulfur dioxide (SO2) scrubbers may be used by coal-fired electrcity generating units to meet the requiremen...

  13. CURRENT STATUS OF ADVACATE PROCESS FOR FLUE GAS DESULFURIZATION

    EPA Science Inventory

    The following report discusses current bench- and pilot-plant advances in preparation of ADVAnced siliCATE (ADVACATE) calcium silicate sorbentsfor flue gas desulfurization. It also discusses current bench- and pilot-plant advances in sorbent preparation. Fly ash was ground in a l...

  14. CURRENT STATUS OF ADVACATE PROCESS FOR FLUE GAS DESULFURIZATION

    EPA Science Inventory

    The following report discusses current bench- and pilot-plant advances in preparation of ADVAnced siliCATE (ADVACATE) calcium silicate sorbentsfor flue gas desulfurization. It also discusses current bench- and pilot-plant advances in sorbent preparation. Fly ash was ground in a l...

  15. Core-in-shell sorbent for hot coal gas desulfurization

    DOEpatents

    Wheelock, Thomas D.; Akiti, Jr., Tetteh T.

    2004-02-10

    A core-in-shell sorbent is described herein. The core is reactive to the compounds of interest, and is preferably calcium-based, such as limestone for hot gas desulfurization. The shell is a porous protective layer, preferably inert, which allows the reactive core to remove the desired compounds while maintaining the desired physical characteristics to withstand the conditions of use.

  16. FLUE GAS DESULFURIZATION: THE STATE OF THE ART

    EPA Science Inventory

    The paper gives results of a review of commercially available flue gas desulfurization (FGD) technologies that have an established record of full-scale performance. (NOTE: Sulfur dioxide (SO2) scrubbers may be used by coal-fired electrcity generating units to meet the requiremen...

  17. IHI in-line type flue gas desulfurization system

    SciTech Connect

    Yamaguchi, F.; Kanamori, A.; Fujino, Y.

    1995-06-01

    Desulfurization systems are indispensable for reducing air pollution caused by flue gas from power plants. It is essential that the cost for constructing and operating such systems is low. IHI has developed such a system based on its expertise gathered over the years. The test results and outline of the system are presented in this paper.

  18. Molecular biological enhancement of coal desulfurization: Cloning and expression of the sulfoxide/sulfone/sulfonate/sulfate genes in Pseudomonads and Thiobacillae. Eleventh quarterly report

    SciTech Connect

    Krawiec, S.

    1992-08-01

    Research continues on desulfurization of coal using microorganisms. Topics reported on this quarter include: desulfurization with N1-36 (presumptively identified as Rhodochrous erythropolis), pulsed-field gel electrophoresis of chromosomal DNA`s of Thiobacillus spp., and fresh isolates with the presumptive capacity to desulfurize dibenzothiophenes.

  19. ADVANCED SULFUR CONTROL CONCEPTS FOR HOT GAS DESULFURIZATION TECHNOLOGY

    SciTech Connect

    1998-09-30

    The objective of this project is to develop a hot-gas desulfurization process scheme for control of H2S in HTHP coal gas that can be more simply and economically integrated with known regenerable sorbents in DOE/METC-sponsored work than current leading hot-gas desulfurization technologies. In addition to being more economical, the process scheme to be developed must yield an elemental sulfur byproduct. The Direct Sulfur Recovery Process (DSRP), a leading process for producing an elemental sulfur byproduct in hot-gas desulfurization systems, incurs a coal gas use penalty, because coal gas is required to reduce the SO2 in regeneration off-gas to elemental sulfur. Alternative regeneration schemes, which avoid coal gas use and produce elemental sulfur, will be evaluated. These include (i) regeneration of sulfided sorbent using SO2 ; (ii) partial oxidation of sulfided sorbent in an O2 starved environment; and (iii) regeneration of sulfided sorbent using steam to produce H2S followed by direct oxidation of H2S to elemental sulfur. Known regenerable sorbents will be modified to improve the feasibility of the above alternative regeneration approaches. Performance characteristics of the modified sorbents and processes will be obtained through lab- and bench-scale testing. Technical and economic evaluation of the most promising processes concept(s) will be carried out.

  20. Kinetics of Mn-based sorbents for hot coal gas desulfurization: Quarterly progress report, December 15, 1994--March 15, 1995. Task 2 -- Exploratory experimental studies: Single pellet tests; Rate mechanism analysis

    SciTech Connect

    Hepworth, M.T.

    1995-03-15

    In earlier studies, zinc ferrite and zinc titanate were developed as regenerable sorbents capable of removing hydrogen sulfide from hot fuel gases originating from coal gasification. Manganese ore as well as manganese carbonate, precipitated from aqueous solutions, combined with alumina to form indurated pellets hold promise of being a highly-effective, inexpensive, regenerable sorbent for hot fuel gases. Although the thermodynamics for sulfur removal by manganese predicts somewhat higher hydrogen sulfide over-pressures (i.e. poorer degree of desulfurization) than can be accomplished with zinc-based sorbents, zinc tends to be reduced to the metallic state under coal gasification conditions resulting in loss of capacity and reactivity by volatilization of reactive surfaces. This volatilization phenomenon limits the temperatures for which desulfurization can be effectively accomplished to less than 500 C for zinc ferrite and 700 C for zinc titanate; whereas, manganese-based sorbents can be utilized at temperatures well in temperatures exceeding 700 C. Also the regeneration of manganese-based pellets under oxidizing conditions may be superior to that of zinc titanate since they can be loaded from a simulated reducing coal-derived gas and then be regenerated at higher temperatures (up to 1,300 C). The topics that will be addressed by this study include: preparation of an effective manganese-based sorbent, thermodynamics and kinetics of sulfur removal from hot fuel gases by this sorbent, analysis of kinetics and mechanisms by which sulfur is absorbed by the sorbent (i.e., whether by gaseous diffusion, surface-controlled reaction, ore pore diffusion), and cyclic sulfidation and regeneration of the sorbent and recovery of the sulfur.

  1. Molecular biology of coal bio-desulfurization. Quarterly technical progress report, January 1--March 31, 1992

    SciTech Connect

    Young, K.D.; Gallagher, J.R.

    1992-04-30

    Genes cloned from Rhodococcus rhodochrous IGTS8 can transfer the DBT desulfurization phenotype to a different species (R. Fascians). The product was identified as 2-phenylphenol by gas chromatography. This result parallels the results we have previously reported for the activity of these genes in a DBT-negative mutant of IGTS8. Thus, the evidence is strong that we have identified and cloned the entire set of genes that are responsible for this very specific desulfurization reaction. Sequencing of these genes has commenced. A genomic library was constructed from the bacterium, Besulfovibrio desulfuricans. Screening has not yet identified a clone that carries the desulfurization genes from that organism. Two open reading frames, doxH and doxJ, in the C18 DBT degradation pathway were mutated and are now believed to be dispensable to that pathway. Finally, progress was made toward beginning to sequence the DBT dixoygenase genes from strain A15.

  2. Mechanistic and kinetic studies of high-temperature coal gas desulfurization sorbents

    SciTech Connect

    Lew, S.; Flytzani-Stephanopoulos, M.; Sarofim, A.F.

    1990-11-01

    During this quarter work on zinc titanate materials as sorbents for fuel gas desulfurization continued. On the basis of the completed parametric studies of reduction and sulfidation (effects of H{sub 2}, H{sub 2}O, see quarterly reports {number sign}7, 8), ZnO and Zn-Ti-O materials were evaluated in terms of reduction-sulfidation kinetic differences. Comparative Arrhenius plots of the initial reduction and sulfidation rates are shown for the sorbents ZnO, Z2T-a (2Zn:1Ti) and Z2T3-a (2Zn:3Ti). The reduction rate is shown for a gas containing (mol) 10%H{sub 2}-3%H{sub 2}O-87%N{sub 2}, while sulfidation is for 2%H{sub 2}S-98%N2. The point at which the initial reduction rate becomes faster than sulfidation rate is 848,872 and 942{degree}C, respectively, for ZnO, Z2T-a and Z2T3-a. Therefore, Zn-Ti-O solids can be used for the desulfurization of coal-derived fuel gas at higher temperatures than single ZnO. To determine the regenerability of Zn-Ti-O solids and their sulfidation performance after regeneration, two cycles of consecutive sulfidation-regeneration were performed with ZnO and Z2T-a. 2 figs.

  3. Development of advanced hot-gas desulfurization sorbents. Final report

    SciTech Connect

    Jothimurugesan, K.; Adeyiga, A.A.; Gangwal, S.K.

    1997-10-01

    The objective of this project was to develop hot-gas desulfurization sorbent formulations for relatively lower temperature application, with emphasis on the temperature range from 343--538 C. The candidate sorbents include highly dispersed mixed metal oxides of zinc, iron, copper, cobalt, nickel and molybdenum. The specific objective was to develop suitable sorbents, that would have high and stable surface area and are sufficiently reactive and regenerable at the relatively lower temperatures of interest in this work. Stability of surface area during regeneration was achieved by adding stabilizers. To prevent sulfation, catalyst additives that promote the light-off of the regeneration reaction at lower temperature was considered. Another objective of this study was to develop attrition-resistant advanced hot-gas desulfurization sorbents which show stable and high sulfidation reactivity at 343 to 538 C and regenerability at lower temperatures than leading first generation sorbents.

  4. Unusual chemical compounds in flue gas desulfurization systems

    SciTech Connect

    Dille, E.R.

    1996-08-01

    Flue gas desulfurization (FGD) systems continue to have deposits formed on internal surfaces of the materials of which the FGD systems are fabricated. These compounds contribute to crevice corrosion of the alloys of which some of the FGD systems are made. In the process of performing the failure analysis of the FGD fabrication materials, new compounds were discovered. This paper discusses two corrosion failure analysis case histories and the new compounds that were discovered and the chemical environment in which they were discovered.

  5. Analysis of Flue Gas Desulfurization (FGD) Processes for Potential Use on Army Coal-Fired Boilers

    DTIC Science & Technology

    1980-09-01

    TECHNICAL REPORT N-93 September 1980 ANALYSIS OF FLUE GAS DESULFURIZATION (FGD) PROCESSES FOR POTENTIAL USE ON ARMY COAL-FIRED BOILERS TECHNICAL LIBRARY...REFERENCE: Technical Report N-93, Analysis of Flue Gas Desulfurization (FGD) Ppooesses for Potential Use on Army Coal-Fired Boilers Please take a few...REPORT DOCUMENTATION PAGE 1. REPORT NUMBER CERL-TR-N-93 2. GOVT ACCESSION NO «. TITLE (end Subtitle) ANALYSIS OF FLUE GAS DESULFURIZATION (FGD

  6. Spray tower: the workhorse of flue-gas desulfurization

    SciTech Connect

    Saleem, A.

    1980-10-01

    A recently developed spray tower system for use in a utility flue gas desulfurization system is simple, durable, and capable of achieving very high sulfur dioxide removal efficiencies, possibly approaching 100%. The principles behind the design and operation of the spray tower are discussed. The quality of water used for washing, tower size limitations, construction materials liquid distribution, gas-inlet design, gas distribution, mass transfer, and operating characteristics are examined. Procedures to maintain the reliability and high performance of the spray tower are described. (5 diagrams, 5 photos, 12 references, 1 table)

  7. New process for coke-oven gas desulfurization

    SciTech Connect

    Currey, J.H.

    1995-10-01

    With the EPA reclassifying spent iron oxide as a hazardous waste material in 1990, an alternative technology was sought for desulfurizing coke-oven gas. Vacasulf technology was adopted for reasons that included: producing of coke battery heating gas without further polishing and high-quality elemental sulfur; lowest operating cost in comparison with other methods; no waste products; and integrates with existing ammonia destruction facility. Vacasulf requires a single purchased material, potassium hydroxide, that reacts with carbon dioxide in coke-oven gas to form potassium carbonate which, in turn, absorbs hydrogen sulfide. Operation of the system has been successful following the resolution of relatively minor start-up problems.

  8. Desulfurized gas production from vertical kiln pyrolysis

    DOEpatents

    Harris, Harry A.; Jones, Jr., John B.

    1978-05-30

    A gas, formed as a product of a pyrolysis of oil shale, is passed through hot, retorted shale (containing at least partially decomposed calcium or magnesium carbonate) to essentially eliminate sulfur contaminants in the gas. Specifically, a single chambered pyrolysis vessel, having a pyrolysis zone and a retorted shale gas into the bottom of the retorted shale zone and cleaned product gas is withdrawn as hot product gas near the top of such zone.

  9. The mechanism of coal gas desulfurization by iron oxide sorbents.

    PubMed

    Lin, Yi-Hsing; Chen, Yen-Chiao; Chu, Hsin

    2015-02-01

    This study aims to understand the roles of hydrogen and carbon monoxide during the desulfurization process in a coal gasification system that H2S of the syngas was removed by Fe2O3/SiO2 sorbents. The Fe2O3/SiO2 sorbents were prepared by incipient wetness impregnation. Through the breakthrough experiments and Fourier transform infrared spectroscopy analyses, the overall desulfurization mechanism of the Fe2O3/SiO2 sorbents was proposed in this study. The results show that the major reaction route is that Fe2O3 reacts with H2S to form FeS, and the existence of CO and H2 in the simulated gas significantly affects equilibrium concentrations of H2S and COS. The formation of COS occurs when the feeding gas is blended with CO and H2S, or CO2 and H2S. The pathways in the formation of products from the desulfurization process by the reaction of Fe2O3 with H2S have been successfully established.

  10. Hot coal gas desulfurization with manganese-based sorbents

    SciTech Connect

    Hepworth, M.T.; Ben-Slimane, R.

    1995-11-01

    The primary major deposit of manganese in the US which can be readily mined by an in situ process is located in the Emily district of Minnesota. The US Bureau of Mines Research Centers at both the Twin Cities and Salt Lake City have developed a process for extracting and refining manganese in the form of a high-purity carbonate product. This product has been formulated into pellets by a multi-step process of drying, calcination, and induration to produce relatively high-strength formulations which are capable of being used for hot fuel gas desulfurization. These pellets, which have been developed at the University of Minnesota under joint sponsorship of the US Department of Energy and the US Bureau of Mines, appear superior to other, more expensive, formulations of zinc titanate and zinc ferrite which have previously been studied for multi-cycle loading (desulfurization) and regeneration (evolution of high-strength SO{sub 2} and restoration of pellet reactivity). Although these other formulations have been under development for the past twelve years, their prices still exceed $7 per pound. If manganese pellets perform as predicted in fixed bed testing, and if a significant number of utilities which burn high-sulfur coals incorporate combined-cycle gasification with hot coal gas desulfurization as a viable means of increasing conversion efficiencies, then the potential market for manganese pellets may be as high as 200,000 tons per year at a price not less than $3 per pound. This paper discusses the role of manganese pellets in the desulfurization process with respect to the integrated gasification combined-cycle (IGCC) for power generation.

  11. BENCH-SCALE DEMONSTRATION OF HOT-GAS DESULFURIZATION TECHNOLOGY

    SciTech Connect

    Unknown

    2000-09-01

    The U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal-derived fuel-gas) streams of integrated gasification combined-cycle (IGCC) power systems. The hot gas cleanup work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents that can reduce the sulfur in coal-derived fuel-gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn{sub 2}TiO{sub 4} or ZnTiO{sub 3}), formed by a solid-state reaction of zinc oxide (ZnO) and titanium dioxide (TiO{sub 2}), is currently one of the leading sorbents. Overall chemical reactions with Zn{sub 2}TiO{sub 4} during the desulfurization (sulfidation)-regeneration cycle are shown. The sulfidation/regeneration cycle can be carried out in a fixed-bed, moving-bed, or fluidized-bed reactor configuration. The fluidized-bed reactor configuration is most attractive because of several potential advantages including faster kinetics and the ability to handle the highly exothermic regeneration to produce a regeneration offgas containing a constant concentration of SO{sub 2}.

  12. BENCH-SCALE DEMONSTRATION OF HOT-GAS DESULFURIZATION TECHNOLOGY

    SciTech Connect

    Unknown

    1999-07-01

    The U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal-derived fuel-gas) streams of integrated gasification combined-cycle (IGCC) power systems. The hot gas cleanup work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents that can reduce the sulfur in coal-derived fuel-gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn{sub 2}TiO{sub 4} or ZnTiO{sub 3}), formed by a solid-state reaction of zinc oxide (ZnO) and titanium dioxide (TiO{sub 2}), is currently one of the leading sorbents. Overall chemical reactions with Zn{sub 2}TiO{sub 4} during the desulfurization (sulfidation)-regeneration cycle are shown. The sulfidation/regeneration cycle can be carried out in a fixed-bed, moving-bed, or fluidized-bed reactor configuration. The fluidized-bed reactor configuration is most attractive because of several potential advantages including faster kinetics and the ability to handle the highly exothermic regeneration to produce a regeneration offgas containing a constant concentration of SO{sub 2}.

  13. BENCH-SCALE DEMONSTRATION OF HOT-GAS DESULFURIZATION TECHNOLOGY

    SciTech Connect

    Unknown

    1999-04-01

    The U.S. Department of Energy (DOE), Federal Energy Technology Center (FETC), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal derived fuel-gas) streams of integrated gasification combined-cycle (IGCC) power systems. The hot gas cleanup work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents that can reduce the sulfur in coal-derived fuel-gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn{sub 2}, TiO{sub 4} or ZnTiO{sub 3}), formed by a solid-state reaction of zinc oxide (ZnO) and titanium dioxide (TiO{sub 2}), is currently one of the leading sorbents.

  14. Gas cleaning and hydrogen sulfide removal for COREX coal gas by sorption enhanced catalytic oxidation over recyclable activated carbon desulfurizer.

    PubMed

    Sun, Tonghua; Shen, Yafei; Jia, Jinping

    2014-02-18

    This paper proposes a novel self-developed JTS-01 desulfurizer and JZC-80 alkaline adsorbent for H2S removal and gas cleaning of the COREX coal gas in small-scale and commercial desulfurizing devices. JTS-01 desulfurizer was loaded with metal oxide (i.e., ferric oxides) catalysts on the surface of activated carbons (AC), and the catalyst capacity was improved dramatically by means of ultrasonically assisted impregnation. Consequently, the sulfur saturation capacity and sulfur capacity breakthrough increased by 30.3% and 27.9%, respectively. The whole desulfurizing process combined selective adsorption with catalytic oxidation. Moreover, JZC-80 adsorbent can effectively remove impurities such as HCl, HF, HCN, and ash in the COREX coal gas, stabilizing the system pressure drop. The JTS-01 desulfurizer and JZC-80 adsorbent have been successfully applied for the COREX coal gas cleaning in the commercial plant at Baosteel, Shanghai. The sulfur capacity of JTS-01 desulfurizer can reach more than 50% in industrial applications. Compared with the conventional dry desulfurization process, the modified AC desulfurizers have more merit, especially in terms of the JTS-01 desulfurizer with higher sulfur capacity and low pressure drop. Thus, this sorption enhanced catalytic desulfurization has promising prospects for H2S removal and other gas cleaning.

  15. Use of Flue Gas Desulfurization (FGD) Gypsum as a Heavy Metal Stabilizer in Contaminated Soils

    EPA Science Inventory

    Flue Gas Desulfurization (FGD) gypsum is a synthetic by-product generated from the flue gas desulfurization process in coal power plants. It has several beneficial applications such as an ingredient in cement production, wallboard production and in agricultural practice as a soil...

  16. Use of Flue Gas Desulfurization (FGD) Gypsum as a Heavy Metal Stabilizer in Contaminated Soils

    EPA Science Inventory

    Flue Gas Desulfurization (FGD) gypsum is a synthetic by-product generated from the flue gas desulfurization process in coal power plants. It has several beneficial applications such as an ingredient in cement production, wallboard production and in agricultural practice as a soil...

  17. Desulfurization of flue gas from multiple boilers

    SciTech Connect

    Yoon, H.

    1986-07-29

    The method is described for reducing sulfur dioxide content of flue gas resulting from combustion of sulfur-containing fuel in a plurality of combustion zones, which method comprises: (a) injecting into a first of the combustion zones a finely divided sorbent comprising calcium carbonate; (b) recovering from the first combustion zone a first flue gas having suspended therein particles of spent sorbent and particles of calcined sorbent; (c) separating from the first flue gas a mixture of particles comprising the spent sorbent and the calcined sorbent; (d) reacting a portion of the mixture with water to provide a finely divided dry slaked sorbent; (e) combusting a portion of the sulfur-containing fuel in a second combustion zone to produce a second flue gas containing sulfur dioxide; (f) mixing into the second flue gas at a point where its temperature is between about 120/sup 0/ and about 230/sup 0/ C. slaked sorbent from step (d) to produce a suspension of slaked sorbent in flue gas wherein water is added to the suspension of slaked sorbent in flue gas of step (f) in amount sufficient to reduce the temperature of the suspension to between about 10/sup 0/ and about 30/sup 0/C. above its dew point wherein the water comprises an aqueous solution of at least one solubilizing agent selected from the group consisting of sodium hydroxide, sodium carbonate, calcium chloride, adipic acid and glycerol; (g) separating solids from the suspension of slaked sorbent in flue gas; and (h) collecting from the separating of steps (c) and (g) flue gases of reduced sulfur dioxide content.

  18. High temperature desulfurization of synthesis gas

    DOEpatents

    Najjar, Mitri S.; Robin, Allen M.

    1989-01-01

    The hot process gas stream from the partial oxidation of sulfur-containing heavy liquid hydrocarbonaceous fuel and/or sulfur-containing solid carbonaceous fuel comprising gaseous mixtures of H.sub.2 +CO, sulfur-containing gases, entrained particulate carbon, and molten slag is passed through the unobstructed central passage of a radiant cooler where the temperature is reduced to a temperature in the range of about 1800.degree. F. to 1200.degree. F. From about 0 to 95 wt. % of the molten slag and/or entrained material may be removed from the hot process gas stream prior to the radiant cooler with substantially no reduction in temperature of the process gas stream. In the radiant cooler, after substantially all of the molten slag has solidified, the sulfur-containing gases are contacted with a calcium-containing material to produce calcium sulfide. A partially cooled stream of synthesis gas, reducing gas, or fuel gas containing entrained calcium sulfide particulate matter, particulate carbon, and solidified slag leaves the radiant cooler containing a greatly reduced amount of sulfur-containing gases.

  19. Confined zone dispersion flue gas desulfurization demonstration

    SciTech Connect

    Not Available

    1993-01-15

    This is the sixth quarterly report for this project and it covers work performed on Phase 3a of the project from February 1, 1992 through April 30, 1992. Extension of the parametric test period through June 1992 provides an opportunity to regain most of the schedule slippage, but only if the modifications needed for continuous operation of the CZD system are installed concurrent with the extended test period. These modifications include automation of the lime preparation and transfer system, automatic injection control, and related instrumentation and controls as necessary to integrate the operation of the CZD system with Seward Station Boiler No. 15. Early installation of these modifications would permit testing, debugging and adjustment of the automatic control system during the parametric test period. Results of current testing indicate that considerable testing and adjustment will be required to optimize operation of the CZD system after it is automated for continuous operation. Therefore, we intend to incorporate in Phase 3a(parametric testing) the system modifications needed for continuous automatic operation that were originally included in Phase 3b. Phase 3b would then be limited only to the one-year continuous demonstration.

  20. Process for production desulfurized of synthesis gas

    DOEpatents

    Wolfenbarger, James K.; Najjar, Mitri S.

    1993-01-01

    A process for the partial oxidation of a sulfur- and silicate-containing carbonaceous fuel to produce a synthesis gas with reduced sulfur content which comprises partially oxidizing said fuel at a temperature in the range of 1900.degree.-2600.degree. F. in the presence of a temperature moderator, an oxygen-containing gas and a sulfur capture additive which comprises a calcium-containing compound portion, a sodium-containing compound portion, and a fluoride-containing compound portion to produce a synthesis gas comprising H.sub.2 and CO with a reduced sulfur content and a molten slag which comprises (1) a sulfur-containing sodium-calcium-fluoride silicate phase; and (2) a sodium-calcium sulfide phase.

  1. Cost effective materials for flue gas desulfurization (FGD)

    SciTech Connect

    Kelley, D.H.; Brady, B.

    1996-10-01

    Wet Flue Gas Desulfurization (FGD) is an effective way to remove sulfur dioxide from coal combustion processes and reduce the potential for acid rain. However, wet FGD processes often require highly corrosion resistant construction materials such as high alloys for adequate service life. An excellent material for wet FGD applications at about one half the cost of high alloys is fiberglass-reinforced plastic (FRP) based on epoxy vinyl ester resin. This paper discusses the background and improvements that have led to the use of some of the world`s largest composite structures in FGD service.

  2. Hot-Gas Desulfurization with Sulfur Recovery

    SciTech Connect

    Portzer, Jeffrey W.; Damle, Ashok S.; Gangwal, Santosh K.

    1997-07-01

    The objective of this study is to develop a second generation HGD process that regenerates the sulfided sorbent directly to elemental sulfur using SO{sub 2}, with minimal consumption of coal gas. The goal is to have better overall economics than DSRP when integrated with the overall IGCC system.

  3. Confined zone dispersion flue gas desulfurization demonstration

    SciTech Connect

    Not Available

    1992-12-31

    This is the fifth quarterly report for this project. This project is divided into three phases. Phase 1, which has been completed, involved design, engineering, and procurement for the CZD system, duct and facility modifications, and supporting equipment. Phase 2, also completed, included equipment acquisition and installation, facility construction, startup, and operator training for parametric testing. Phase 3 broadly covers testing, operation and disposition, but only a portion of Phase 3 was included in Budget Period 1. That portion was concerned with parametric testing of the CZD system to establish the optimum conditions for an extended, one-year, continuous demonstration. As of December 31, 1991, the following goals have been achieved. (1) Nozzle Selection - A modified Spraying Systems Company (SSC) atomizing nozzle has been selected for the one-year continuous CZD demonstration. (2) SO[sub 2] and NO[sub x] Reduction - Preliminary confirmation of 50% SO[sub 2] reduction has been achieved, but the NO[sub x] reduction target cannot be confirmed at this time. (3) Lime Selection - Testing indicated an injection rate of 40 to 50 gallons per minute with a lime slurry concentration of 8 to 10% to achieve 50% SO[sub 2] reduction. There has been no selection of the lime to be used in the one year demonstration. (4) ESP Optimization - Tests conducted to date have shown that lime injection has a very beneficial effect on ESP performance, and little adjustment may be necessary. (5) SO[sub 2] Removal Costs - Testing has not revealed any significant departure from the bases on which Bechtel's original cost estimates (capital and operating) were prepared. Therefore, SO[sub 2] removal costs are still expected to be in the range of $300/ton or less.

  4. Desulfurization Of Gas-Turbine Blades

    NASA Technical Reports Server (NTRS)

    Outlaw, Ronald A.

    1994-01-01

    Sulfur removed from nickel-base superalloy used to make gas-turbine blades by heating alloy and simultaneously subjecting it to sputtering by directed Ar(Sup+) ions from ion gun or from glow discharge. Reduction of sulfur content of superalloy by factor of 10 increases lifetime of turbine blade made of alloy by similar factor, because stability of protective surface oxide formed during operation of turbine increased.

  5. Ductwork: Materials of construction for flue gas desulfurization systems

    SciTech Connect

    O`Donnell, R.J.; Khederian, J.C.; Martin, J.E.; Watson, W.K.

    1995-09-01

    This paper identifies the ductwork materials required for the various service conditions in the wet limestone flue gas desulfurization system (FGDS) at Indianapolis Power and Light Company`s (IPL) Petersburg Units 1 and 2. This project was initiated by IPL in response to the Clean Air Act Amendments (CAAA) of 1990 and is intended to treat the flue gas from two base-loaded units with a combined capacity of approximately 700 MW gross electrical output. The flue gas conditions include hot unscrubbed gas (bypass), hot unscrubbed gas mixed with cool ambient air (normal), a mixing zone of gas only/air only associated with an open bypass system (no damper), and cool, wet scrubbed gas (outlet ducts). In addition, there are upset conditions associated with the loss of an air preheater. This system is somewhat unique, in that each unit has its own separate open or undampered bypass system, including separate stack liners. While a separate bypass system eliminates the extremely severe corrosion problems associated with mixing unscrubbed gas and scrubbed gas in a common bypass flue, it does create potential problems mixing cool ambient air with hot flue gas.

  6. ADVANCED SULFUR CONTROL CONCEPTS FOR HOT-GAS DESULFURIZATION TECHNOLOGY

    SciTech Connect

    A. LOPEZ ORTIZ; D.P. HARRISON; F.R. GROVES; J.D. WHITE; S. ZHANG; W.-N. HUANG; Y. ZENG

    1998-10-31

    This research project examined the feasibility of a second generation high-temperature coal gas desulfurization process in which elemental sulfur is produced directly during the sorbent regeneration phase. Two concepts were evaluated experimentally. In the first, FeS was regenerated in a H2O-O2 mixture. Large fractions of the sulfur were liberated in elemental form when the H2O-O2 ratio was large. However, the mole percent of elemental sulfur in the product was always quite small (<<1%) and a process based on this concept was judged to be impractical because of the low temperature and high energy requirements associated with condensing the sulfur. The second concept involved desulfurization using CeO2 and regeneration of the sulfided sorbent, Ce2O2S, using SO2 to produce elemental sulfur directly. No significant side reactions were observed and the reaction was found to be quite rapid over the temperature range of 500°C to 700°C. Elemental sulfur concentrations (as S2) as large as 20 mol% were produced. Limitations associated with the cerium sorbent process are concentrated in the desulfurization phase. High temperature and highly reducing coal gas such as produced in the Shell gasification process are required if high sulfur removal efficiencies are to be achieved. For example, the equilibrium H2S concentration at 800°C from a Shell gas in contact with CeO2 is about 300 ppmv, well above the allowable IGCC specification. In this case, a two-stage desulfurization process using CeO2 for bulk H2S removal following by a zinc sorbent polishing step would be required. Under appropriate conditions, however, CeO2 can be reduced to non-stoichiometric CeOn (n<2) which has significantly greater affinity for H2S. Pre-breakthrough H2S concentrations in the range of 1 ppmv to 5 ppmv were measured in sulfidation tests using CeOn at 700°C in highly reducing gases, as measured by equilibrium O2 concentration, comparable to the Shell gas. Good sorbent durability was indicated in

  7. BENCH-SCALE DEMONSTRATION OF HOT-GAS DESULFURIZATION TECHNOLOGY

    SciTech Connect

    Unknown

    1999-10-01

    The U.S. Department of Energy (DOE), Federal Energy Technology Center (FETC), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal-derived fuel-gas) streams of integrated gasification combined-cycle (IGCC) power systems. The hot gas cleanup work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs. Hot-gas desulfurization research has focused on regenerable mixed-metal oxide sorbents that can reduce the sulfur in coal-derived fuel-gas to less than 20 ppmv and can be regenerated in a cyclic manner with air for multicycle operation. Zinc titanate (Zn{sub 2} TiO{sub 4} or ZnTiO{sub 3}), formed by a solid-state reaction of zinc oxide (ZnO) and titanium dioxide (TiO{sub 2}), is currently one of the leading sorbents. Overall chemical reactions with Zn{sub 2} TiO{sub 4} during the desulfurization (sulfidation)-regeneration cycle are shown below: Sulfidation: Zn{sub 2} TiO{sub 4} + 2H{sub 2}S {yields} 2ZnS + TiO{sub 2} + 2H{sub 2}O; Regeneration: 2ZnS + TiO{sub 2} + 3O{sub 2} {yields} Zn{sub 2} TiO{sub 4} + 2SO{sub 2} The sulfidation/regeneration cycle can be carried out in a fixed-bed, moving-bed, or fluidized-bed reactor configuration. The fluidized-bed reactor configuration is most attractive because of several potential advantages including faster kinetics and the ability to handle the highly exothermic regeneration to produce a regeneration offgas containing a constant concentration of SO{sub 2}.

  8. Separation of Mercury from Flue Gas Desulfurization Scrubber Produced Gypsum

    SciTech Connect

    Hensman, Carl, E., P.h.D; Baker, Trevor

    2008-06-16

    Frontier Geosciences (Frontier; FGS) proposed for DOE Grant No. DE-FG02-07ER84669 that mercury control could be achieved in a wet scrubber by the addition of an amendment to the wet-FGD scrubber. To demonstrate this, a bench-scale scrubber and synthetic flue-gas supply was designed to simulate the limestone fed, wet-desulfurization units utilized by coal-fired power plants. Frontier maintains that the mercury released from these utilities can be controlled and reduced by modifying the existing equipment at installations where wet flue-gas desulfurization (FGD) systems are employed. A key element of the proposal was FGS-PWN, a liquid-based mercury chelating agent, which can be employed as the amendment for removal of all mercury species which enter the wet-FGD scrubber. However, the equipment design presented in the proposal was inadequate to demonstrate these functions and no significant progress was made to substantiate these claims. As a result, funding for a Phase II continuation of this work will not be pursued. The key to implementing the technology as described in the proposal and report appears to be a high liquid-to-gas ratio (L/G) between the flue-gas and the scrubber liquor, a requirement not currently implemented in existing wet-FGD designs. It may be that this constraint can be reduced through parametric studies, but that was not apparent in this work. Unfortunately, the bench-scale system constructed for this project did not function as intended and the funds and time requested were exhausted before the separation studies could occur.

  9. Flue-gas desulfurization inspection and performance evaluation. Manual

    SciTech Connect

    Not Available

    1985-10-01

    The intent of this manual is to provide inspectors from Federal and state environmental agencies with information regarding the problems that plague lime/limestone slurry flue-gas desulfurization (FGD) systems that will aid them in their inspections and performance evaluations of these systems with respect to compliance with the emission standards that have evolved since the passage of the 1970 Clean Air Act. A unique feature of the manual is its structure as a tool, or working document, which will accompany the inspector on each plant inspection. Thus, the document is presented in user friendly fashion and tailored to provide practical information for its intended use--to assist in the systematic inspection of an FGD system to determine present and future compliance status. The approach entails the use of nomographs, checklists, matrices, simplified diagrams, cross-referencing, and indexing of textual information, and the presentation of important guidelines and recommendations in a readily discernible fashion.

  10. The durability of stabilized flue gas desulfurization sludge

    SciTech Connect

    Chen, X.; Wolfe, W.E.; Hargraves, M.D.

    1995-12-31

    The effects of freeze-thaw cycling on the strength and durability of samples of compacted, stabilized, wet flue gas desulfurization (FGD) by-products are reported. The results of laboratory tests show a clear relationship between higher water contents and increasing vulnerability to freeze-thaw effects. In the samples tested, water contents at or above 40% were characteristic of all the freeze-thaw specimens exhibiting low strengths. Lime content and curing time were also shown to have a marked influence on the durability of the FGD material. It was shown that samples can maintain good strength under freeze-thaw conditions provided 5% lime was added before compaction and the time from compaction to first freeze was at least 60 days.

  11. Agricultural use of a flue gas desulfurization by-product

    SciTech Connect

    Dick, W.; Chen, L.; Nelson, S. Jr.

    1998-12-31

    Few, if any, economical alternatives exist for operators of small coal-fired boilers that require a flue-gas desulfurization system which does not generate wastes. A new duct-injection technology called Fluesorbent has been developed to help fill this gap. Fluesorbent FGD was intentionally designed so that the saturated SO{sub 2}-sorbent materials would be valuable soil amendments for agricultural or turf-grass land. Agricultural and turf grass studies recently commenced using spent Fluesorbent materials from an FGD pilot program at an Ohio power plant. In the first year of testing, alfalfa yields on field plots with the FGD by-products were approximately 250% greater than on plots with no treatment, and about 40% greater than on plots treated with an equivalent amount of agricultural lime. Because the FGD by-products contained trace elements from included fly ash, the chemical composition of the alfalfa was significantly improved. Detailed yield and chemical data are presented.

  12. Manganese-based sorbents for coal gas desulfurization

    SciTech Connect

    Gasper-Galvin, L.D.; Fisher, E.P.; Goyette, W.J.

    1996-12-31

    The intent of this study is to perform a preliminary screening on a particular Mn-based sorbent, CST-939 (from Chemetals), for hot gas desulfurization. The purpose of the preliminary screening is to determine which temperature and type of coal gas this sorbent demonstrates the greatest capacity and efficiency for sulfur removal. The following conclusions were made from the data collected on the CST-939 sorbent: The sorbent efficiency and capacity are much greater at 343{degrees}C (650{degrees}F) than at 871{degrees}C (1,600{degrees}F). The sorbent efficiency and capacity are much greater in the presence of the more highly-reducing Shell gas than with the less-reducing KRW gas. The sorbent showed tremendous capacity for sulfur pickup, with actual loadings as high as 21 weight percent. Oxidative regeneration at 871{degrees}C (1,600{degrees}F) appeared to decompose sulfate; however, unusually high SO{sub 2} release during the second sulfidations and/or reductive regenerations indicated incomplete regeneration. The average crush strength of the reacted sorbent did not indicate any loss of strength as compared to the fresh sorbent. Superior sorbent performance was obtained in the presence of simulated Shell gas at 538{degrees}C (1,000{degrees}F).

  13. DEVELOPMENT OF ADVANCED HOT-GAS DESULFURIZATION PROCESSES

    SciTech Connect

    K. Jothimurugesan; Santosh K. Gangwal

    2000-12-01

    The techniques employed in this project have successfully demonstrated the feasibility of preparing sorbents that achieve greater than 99% H{sub 2}S removal at temperatures 480 C and that retain their activity over 50 cycles. Fundamental understanding of phenomena leading to chemical deactivation and high regeneration light-off temperature has enabled us to successfully prepare and scale up a FHR-32 sorbent that showed no loss in reactivity and capacity over 50 cycles. This sorbent removed H{sub 2}S below 80 ppmv and lighted-off nicely at 480 C during regeneration. Overall the test is a success with potential for an optimized FHR-32 to be a candidate for Sierra-Pacific. An advanced attrition resistant hot-gas desulfurization sorbent that can eliminate the problematic SO{sub 2} tail gas and yield elemental sulfur directly has been developed. Attrition resistant Zn-Fe sorbent (AHI-2) formulations have been prepared that can remove H{sub 2}S to below 20 ppmv from coal gas and can be regenerated using SO{sub 2} to produce elemental sulfur.

  14. Desulfurization of coal with hydroperoxides of vegetable oils. [Quarterly] report, September 1--November 30, 1994

    SciTech Connect

    Smith, G.V.; Gaston, R.D.; Song, Ruozhi; Cheng, Jianjun

    1994-12-31

    This project proposes a new method for removing organic sulfur from Illinois coals using readily available farm products. It proposes to use air and vegetable oils to disrupt the coal matrix, oxidize sulfur forms, increase volatiles, and desulfurize coal. This will be accomplished by impregnating coals with polyunsaturated oils, converting the oils to their hydroperoxides, and heating. Since these oils are relatively inexpensive and easily applied, this project could lead to a cost effective method for removing organic sulfur from coals. Moreover, the oils are environmentally safe; they will produce no noxious products and will improve burning qualities of the solid products. Preliminary experiments showed that EBC 104 coal catalyzes the formation of hydroperoxides in safflower oil and that more sulfur is extracted from the treated than untreated coal. During this first quarter the requirement of an added photosensitizer has been eliminated, the catalytic effect of coal has been confirmed, and the existence of a complex set of reactions revealed. These reactions between the oxygen, oil, hydroperoxides, and coal are hydroperoxide formation, which is catalyzed by the coal surface and by heat, an unknown coal-hydroperoxide reaction, and oil polymerization. Additionally, diffusion phenomena must be playing a role because oil polymerization occurs, but the importance of diffusion is difficult to assess because less polymerization occurs when coal is present. The first task has been completed and we are now ready to determine the ability of linseed oil hydroperoxides to oxidize organic sulfur in EBC 108 coal.

  15. Liquefaction and desulfurization of coal using synthesis gas

    DOEpatents

    Fu, Yuan C.

    1977-03-08

    A process for desulfurizing and liquefying coal by heating said coal at a temperature of 375.degree.-475.degree. C in the presence of a slurry liquid, hydrogen, carbon monoxide, steam, and a catalyst comprising a desulfurization catalyst and an alkali metal salt.

  16. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Quarterly technical progress report No. 1, October--December 1986

    SciTech Connect

    Jha, M.C.; Baltich, L.K.

    1987-02-23

    AMAX Research & Development Center (AMAX R&D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  17. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Quarterly technical progress report 7, April--June 1988

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1988-08-19

    AMAX Research & Development Center (AMAX R&D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  18. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Quarterly technical progress report 9, October--December 1988

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1989-03-06

    AMAX Research & Development Center (AMAX R&D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  19. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Quarterly technical progress report No. 3, April--June 1987

    SciTech Connect

    Jha, M.C.; Baltich, L.K.; Berggren, M.H.

    1987-08-28

    AMAX Research & Development Center (AMAX R&D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  20. ENGINEERING EVALUATION OF HOT-GAS DESULFURIZATION WITH SULFUR RECOVERY

    SciTech Connect

    G.W. ROBERTS; J.W. PORTZER; S.C. KOZUP; S.K. GANGWAL

    1998-05-31

    Engineering evaluations and economic comparisons of two hot-gas desulfurization (HGD) processes with elemental sulfur recovery, being developed by Research Triangle Institute, are presented. In the first process, known as the Direct Sulfur Recovery Process (DSRP), the SO{sub 2} tail gas from air regeneration of zinc-based HGD sorbent is catalytically reduced to elemental sulfur with high selectivity using a small slipstream of coal gas. DSRP is a highly efficient first-generation process, promising sulfur recoveries as high as 99% in a single reaction stage. In the second process, known as the Advanced Hot Gas Process (AHGP), the zinc-based HGD sorbent is modified with iron so that the iron portion of the sorbent can be regenerated using SO{sub 2} . This is followed by air regeneration to fully regenerate the sorbent and provide the required SO{sub 2} for iron regeneration. This second-generation process uses less coal gas than DSRP. Commercial embodiments of both processes were developed. Process simulations with mass and energy balances were conducted using ASPEN Plus. Results show that AHGP is a more complex process to operate and may require more labor cost than the DSRP. Also capital costs for the AHGP are higher than those for the DSRP. However, annual operating costs for the AHGP appear to be considerably less than those for the DSRP with a potential break-even point between the two processes after just 2 years of operation for an integrated gasification combined cycle (IGCC) power plant using 3 to 5 wt% sulfur coal. Thus, despite its complexity, the potential savings with the AHGP encourage further development and scaleup of this advanced process.

  1. Development of economical compact type wet-limestone flue gas desulfurization (FGD) process

    SciTech Connect

    Kuroda, Hiroshi; Nozawa, Shigeru; Kaku, Hiroyuki

    1995-06-01

    In the last quarter of this century Environmental Protection has become a major global issue. For the removal of SO{sub 2} emitted from thermal power plants, the wet limestone-gypsum process has widely been adopted. However, a more noteworthly economical method has been desired for its spreading. Under these circumstances, Babcock-Hitachi has developed a new compact type Flue Gas Desulfurization (FGD) system by improving the conventional type wet limestone-gypsum process incorporating its advantages. The compact absorber was realized by increasing its gas velocity and the flue gas duct has been minimized by adopting a horizontal flow spray tower instead of a vertical flow spray tower which is commonly adopted in the conventional type. Through this a considerable reduction in construction costs have been achieved. The design study of this compact type FGD plant shows that it can be applied not only new plants but also existing power plants, Features of this compact type FGD, pilot plant test results and examples of the design study are introduced in this paper.

  2. Anion-exchange resin-based desulfurization process. Quarterly technical progress report, January 1, 1993--March 31, 1993

    SciTech Connect

    Sheth, A.C.; Dharmapurikar, R.

    1993-06-01

    Under DOE Grant No. FG22-90PC90309, the University of Tennessee Space Institute (UTSI) is contracted to further develop its anion-exchange, resin-based desulfurization concept to desulfurize alkali metal sulfates. From environmental as well as economic viewpoints, it is necessary to remove soluble sulfates from the wastes created by flue gas desulfurization systems. In order to do this economically, a low-cost desulfurization process for spent sorbents is necessary. UTSI`s anion-exchange resin-based desulfurization concept is believed to satisfy these requirements. UTSI has completed the batch mode experiments to locate the position of the CO{sub 3}{sup 2} and SO{sub 4}{sup 2} ions in the affinity chart. Also, the reviews of the ASPEN Code`s capabilities and EPRI-TAG document`s methodology are in progress for developing the Best Process Schematic and related economics. The fixed-bed experiments are also in progress to evaluate the cycle efficiency of the candidate resins. So far we have completed ten consecutive cycles of exhaustion/carbonation and regeneration for IRA-35 resin. Because of the past problems (now resolved) with the fixed-bed system, the addition of batch mode screening experiments, Christmas holidays and spring break, and the moving of UTSI`s Chemistry Laboratory to a new location, the program is about 6--8 weeks behind schedule, but well within the budget.

  3. Method for enhancing the desulfurization of hot coal gas in a fluid-bed coal gasifier

    DOEpatents

    Grindley, Thomas

    1989-01-01

    A process and apparatus for providing additional desulfurization of the hot gas produced in a fluid-bed coal gasifier, within the gasifier. A fluid-bed of iron oxide is located inside the gasifier above the gasification bed in a fluid-bed coal gasifier in which in-bed desulfurization by lime/limestone takes place. The product gases leave the gasification bed typically at 1600.degree. to 1800.degree. F. and are partially quenched with water to 1000.degree. to 1200.degree. F. before entering the iron oxide bed. The iron oxide bed provides additional desulfurization beyond that provided by the lime/limestone.

  4. SCALE-UP OF ADVANCED HOT-GAS DESULFURIZATION SORBENTS

    SciTech Connect

    K. JOTHIMURUGESAN; S.K. GANGWAL

    1998-03-01

    The objective of this study was to develop advanced regenerable sorbents for hot gas desulfurization in IGCC systems. The specific objective was to develop durable advanced sorbents that demonstrate a strong resistance to attrition and chemical deactivation, and high sulfidation activity at temperatures as low as 343 C (650 F). Twenty sorbents were synthesized in this work. Details of the preparation technique and the formulations are proprietary, pending a patent application, thus no details regarding the technique are divulged in this report. Sulfidations were conducted with a simulated gas containing (vol %) 10 H{sub 2}, 15 CO, 5 CO{sub 2}, 0.4-1 H{sub 2}S, 15 H{sub 2}O, and balance N{sub 2} in the temperature range of 343-538 C. Regenerations were conducted at temperatures in the range of 400-600 C with air-N{sub 2} mixtures. To prevent sulfation, catalyst additives were investigated that promote regeneration at lower temperatures. Characterization were performed for fresh, sulfided and regenerated sorbents.

  5. ENHANCED CONTROL OF MERCURY BY WET FLUE GAS DESULFURIZATION SYSTEMS

    SciTech Connect

    G. Blythe; B. Marsh; S. Miller; C. Richardson; M. Richardson

    2001-06-01

    The U.S. Department of Energy and EPRI have co-funded this project to improve the control of mercury emissions from coal-fired power plants equipped with wet flue gas desulfurization (FGD) systems. The project investigated catalytic oxidation of vapor-phase elemental mercury to a form that is more effectively captured in wet FGD systems. If successfully developed, the process could be applicable to over 90,000 MW of utility generating capacity with existing FGD systems and to future FGD installations. Field tests have been conducted to determine whether candidate catalyst materials remain active towards mercury oxidation after extended flue gas exposure. Catalyst life will have a large impact on the cost effectiveness of this potential process. A mobile catalyst test unit has been used to test the activity of four different catalyst materials for a period of up to six months at each of three utility sites. Catalyst testing was completed at the first site, which fires Texas lignite, in December 1998 and at the second test site, which fires a Powder River Basin subbituminous coal in the fall of 1999. Testing at the third site, which fires a medium- to high-sulfur bituminous coal, began in June 2000 and was completed at the end of January 2001. This Topical Reports includes results from Site 3; results from Sites 1 and 2 were reported previously. At Site 3, catalysts were tested in two forms, including powders dispersed in sand bed reactors and in a commercially available form as a coated honeycomb structure. Field testing has been supported by laboratory tests to screen catalysts for activity at specific flue gas compositions, to investigate catalyst deactivation mechanisms and methods for regenerating spent catalysts. Laboratory results related to the Site 3 field effort are also included and discussed in this Topical Report.

  6. Shawnee flue gas desulfurization computer model users manual

    SciTech Connect

    Sudhoff, F.A.; Torstrick, R.L.

    1985-03-01

    In conjunction with the US Enviromental Protection Agency sponsored Shawnee test program, Bechtel National, Inc., and the Tennessee Valley Authority jointly developed a computer model capable of projecting preliminary design and economics for lime- and limestone-scrubbing flue gas desulfurization systems. The model is capable of projecting relative economics for spray tower, turbulent contact absorber, and venturi-spray tower scrubbing options. It may be used to project the effect on system design and economics of variations in required SO/sub 2/ removal, scrubber operating parameters (gas velocity, liquid-to-gas (L/G) ration, alkali stoichiometry, liquor hold time in slurry recirculation tanks), reheat temperature, and scrubber bypass. It may also be used to evaluate alternative waste disposal methods or additives (MgO or adipic acid) on costs for the selected process. Although the model is not intended to project the economics of an individual system to a high degree of accuracy, it allows prospective users to quickly project comparative design and costs for limestone and lime case variations on a common design and cost basis. The users manual provides a general descripton of the Shawnee FGD computer model and detailed instructions for its use. It describes and explains the user-supplied input data which are required such as boiler size, coal characteristics, and SO/sub 2/ removal requirments. Output includes a material balance, equipment list, and detailed capital investment and annual revenue requirements. The users manual provides information concerning the use of the overall model as well as sample runs to serve as a guide to prospective users in identifying applications. The FORTRAN-based model is maintained by TVA, from whom copies or individual runs are available. 25 refs., 3 figs., 36 tabs.

  7. Flue gas desulfurization by rotating beds. Final technical report

    SciTech Connect

    Gardner, N.; Keyvani, M.; Coskundeniz, A.

    1992-12-01

    The operating and mass transfer characteristics of rotating foam metal beds were studied to determine the potential for flue gas desulfurization. This is a final technical report on the work supported by DOE {number_sign}FG22-87-PC79924. The report is divided into two sections, Part 1 deals primarily with the operating characteristics of rotating beds, and Part 2 covers the mass transfer characteristics of S0{sub 2} absorption in water-lime slurries. Rotating foam metal beds are in essence packed towers operated in high gravitational fields. The foam metal bed is in the form of a cylindrical donut, or torus, and is rotated to produced the high centrifugal forces. The liquid phase enters the bed at the inner surface of the torus and is pulled by the field through the bed. Gas flows countercurrent to the liquid. The bed packing can have a very large specific surface areas and not flood. Possible benefits include much smaller height of a transfer unit resulting in smaller equipment and supporting structures, reduced solvent inventory, faster response with improved process control, reduced pressure drop, and shorter startup and shut-down times. This work is concerned broadly with the operating characteristics of rotating beds, the objectives being to (1) determine the pressure drop through the rotating bed; (2) determine the power required to operate the beds, (3) investigate the residence time distribution of the liquid phase in the beds; and (4) determine the mass transfer coefficients of S0{sub 2} absorption. Three packings of differing specific surface areas were studied, with areas ranging from 656 to 2952 m{sub 2}/m{sub 3}. Liquid flow rates to 36 kg/s*m{sub 2}, gas flow rate to 2.2 kg/s*m{sub 2}, and gravitational fields to 300 g were covered in this study.

  8. ENHANCED CONTROL OF MERCURY BY WET FLUE GAS DESULFURIZATION SYSTEMS

    SciTech Connect

    Unknown

    2001-06-01

    The U.S. Department of Energy and EPRI co-funded this project to improve the control of mercury emissions from coal-fired power plants equipped with wet flue gas desulfurization (FGD) systems. The project has investigated catalytic oxidation of vapor-phase elemental mercury to a form that is more effectively captured in wet FGD systems. If successfully developed, the process could be applicable to over 90,000 MW of utility generating capacity with existing FGD systems, and to future FGD installations. Field tests were conducted to determine whether candidate catalyst materials remain active towards mercury oxidation after extended flue gas exposure. Catalyst life will have a large impact on the cost effectiveness of this potential process. A mobile catalyst test unit was used to test the activity of four different catalyst materials for a period of up to six months each at three utility sites. Catalyst testing was completed at the first site, which fires Texas lignite, in December 1998; at the second test site, which fires a Powder River Basin subbituminous coal, in November 1999; and at the third site, which fires a medium- to high-sulfur bituminous coal, in January 2001. Results of testing at each of the three sites were reported in previous technical notes. At Site 1, catalysts were tested only as powders dispersed in sand bed reactors. At Sites 2 and 3, catalysts were tested in two forms, including powders dispersed in sand and in commercially available forms such as extruded pellets and coated honeycomb structures. This final report summarizes and presents results from all three sites, for the various catalyst forms tested. Field testing was supported by laboratory tests to screen catalysts for activity at specific flue gas compositions, to investigate catalyst deactivation mechanisms and methods for regenerating spent catalysts. Laboratory results are also summarized and discussed in this report.

  9. Microbial communities associated with wet flue gas desulfurization systems

    PubMed Central

    Brown, Bryan P.; Brown, Shannon R.; Senko, John M.

    2012-01-01

    Flue gas desulfurization (FGD) systems are employed to remove SOx gasses that are produced by the combustion of coal for electric power generation, and consequently limit acid rain associated with these activities. Wet FGDs represent a physicochemically extreme environment due to the high operating temperatures and total dissolved solids (TDS) of fluids in the interior of the FGD units. Despite the potential importance of microbial activities in the performance and operation of FGD systems, the microbial communities associated with them have not been evaluated. Microbial communities associated with distinct process points of FGD systems at several coal-fired electricity generation facilities were evaluated using culture-dependent and -independent approaches. Due to the high solute concentrations and temperatures in the FGD absorber units, culturable halothermophilic/tolerant bacteria were more abundant in samples collected from within the absorber units than in samples collected from the makeup waters that are used to replenish fluids inside the absorber units. Evaluation of bacterial 16S rRNA genes recovered from scale deposits on the walls of absorber units revealed that the microbial communities associated with these deposits are primarily composed of thermophilic bacterial lineages. These findings suggest that unique microbial communities develop in FGD systems in response to physicochemical characteristics of the different process points within the systems. The activities of the thermophilic microbial communities that develop within scale deposits could play a role in the corrosion of steel structures in FGD systems. PMID:23226147

  10. Economic assessment of advanced flue gas desulfurization processes. Final report

    SciTech Connect

    Bierman, G. R.; May, E. H.; Mirabelli, R. E.; Pow, C. N.; Scardino, C.; Wan, E. I.

    1981-09-01

    This report presents the results of a project sponsored by the Morgantown Energy Technology Center (METC). The purpose of the study was to perform an economic and market assessment of advanced flue gas desulfurization (FGD) processes for application to coal-fired electric utility plants. The time period considered in the study is 1981 through 1990, and costs are reported in 1980 dollars. The task was divided into the following four subtasks: (1) determine the factors affecting FGD cost evaluations; (2) select FGD processes to be cost-analyzed; (3) define the future electric utility FGD system market; and (4) perform cost analyses for the selected FGD processes. The study was initiated in September 1979, and separate reports were prepared for the first two subtasks. The results of the latter two subtasks appear only in this final reprot, since the end-date of those subtasks coincided with the end-date of the overall task. The Subtask 1 report, Criteria and Methods for Performing FGD Cost Evaluations, was completed in October 1980. A slightly modified and condensed version of that report appears as appendix B to this report. The Subtask 2 report, FGD Candidate Process Selection, was completed in January 1981, and the principal outputs of that subtask appear in Appendices C and D to this report.

  11. Hot coal gas desulfurization with manganese-based sorbents

    SciTech Connect

    Hepworth, M.T.; Ben-Slimane, R.

    1994-12-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This annual topical report documents progress in pelletizing and testing via thermo-gravimetric analysis of individual pellet formulations of manganese ore/alumina combinations and also manganese carbonate/alumina with two binders, dextrin and bentonite.

  12. Hot coal gas desulfurization with manganese-based sorbents

    SciTech Connect

    Hepworth, M.T.

    1993-06-01

    The focus of work being performed on Hot Coal Gas Desulfurization is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies at the U.S. Steel Fundamental Research Laboratories in Monroeville, PA, by E.T. Turkdogan indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt% ore + 25 wt% Al{sub 2}O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion for the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese higher temperatures than zinc ferrite or zinc titanate. This presentation give the thermodynamic background for consideration of manganese-based sorbents as an alternative to zinc ferrite. To date the work which has been in progress for nine months is limited at this stage to thermogravimetric testing of four formulations of manganese-alumina sorbents to determine the optimum conditions of pelletization and induration to produce reactive pellets.

  13. Hot coal gas desulfurization with manganese-based sorbents

    SciTech Connect

    Lynch, D.; Hepworth, M.T.

    1993-09-01

    The focus of work being performed on Hot Coal Gas Desulfurization is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies at the US Steel Fundamental Research Laboratories in Monroeville, PA, by E.T. Turkdogan indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}/O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese higher temperatures than zinc ferrite or zinc titanate. This presentation gives the thermodynamic background for consideration of manganese-based sorbents as an alternative to zinc ferrite. To date the work which has been in progress for nine months is limited at this stage to thermogravimetric testing of four formulations of manganese-alumina sorbents to determine the optimum conditions of pelletization and induration to produce reactive pellets.

  14. Microbial communities associated with wet flue gas desulfurization systems.

    PubMed

    Brown, Bryan P; Brown, Shannon R; Senko, John M

    2012-01-01

    Flue gas desulfurization (FGD) systems are employed to remove SO(x) gasses that are produced by the combustion of coal for electric power generation, and consequently limit acid rain associated with these activities. Wet FGDs represent a physicochemically extreme environment due to the high operating temperatures and total dissolved solids (TDS) of fluids in the interior of the FGD units. Despite the potential importance of microbial activities in the performance and operation of FGD systems, the microbial communities associated with them have not been evaluated. Microbial communities associated with distinct process points of FGD systems at several coal-fired electricity generation facilities were evaluated using culture-dependent and -independent approaches. Due to the high solute concentrations and temperatures in the FGD absorber units, culturable halothermophilic/tolerant bacteria were more abundant in samples collected from within the absorber units than in samples collected from the makeup waters that are used to replenish fluids inside the absorber units. Evaluation of bacterial 16S rRNA genes recovered from scale deposits on the walls of absorber units revealed that the microbial communities associated with these deposits are primarily composed of thermophilic bacterial lineages. These findings suggest that unique microbial communities develop in FGD systems in response to physicochemical characteristics of the different process points within the systems. The activities of the thermophilic microbial communities that develop within scale deposits could play a role in the corrosion of steel structures in FGD systems.

  15. Producing ammonium sulfate from flue gas desulfurization by-products

    USGS Publications Warehouse

    Chou, I.-Ming; Bruinius, J.A.; Benig, V.; Chou, S.-F.J.; Carty, R.H.

    2005-01-01

    Emission control technologies using flue gas desulfurization (FGD) have been widely adopted by utilities burning high-sulfur fuels. However, these technologies require additional equipment, greater operating expenses, and increased costs for landfill disposal of the solid by-products produced. The financial burdens would be reduced if successful high-volume commercial applications of the FGD solid by-products were developed. In this study, the technical feasibility of producing ammonium sulfate from FGD residues by allowing it to react with ammonium carbonate in an aqueous solution was preliminarily assessed. Reaction temperatures of 60, 70, and 80??C and residence times of 4 and 6 hours were tested to determine the optimal conversion condition and final product evaluations. High yields (up to 83%) of ammonium sulfate with up to 99% purity were achieved under relatively mild conditions. The optimal conversion condition was observed at 60??C and a 4-hour residence time. The results of this study indicate the technical feasibility of producing ammonium sulfate fertilizer from an FGD by-product. Copyright ?? Taylor & Francis Inc.

  16. Development of advanced hot-gas desulfurization processes

    SciTech Connect

    Jothimurugesan, K.

    1999-10-14

    Advanced integrated gasification combined cycle (IGCC) power plants nearing completion, such as Sierra-Pacific, employ a circulating fluidized-bed (transport) reactor hot-gas desulfurization (HGD) process that uses 70-180 {micro}m average particle size (aps) zinc-based mixed-metal oxide sorbent for removing H{sub 2}S from coal gas down to less than 20 ppmv. The sorbent undergoes cycles of absorption (sulfidation) and air regeneration. The key barrier issues associated with a fluidized-bed HGD process are chemical degradation, physical attrition, high regeneration light-off (initiation) temperature, and high cost of the sorbent. Another inherent complication in all air-regeneration-based HGD processes is the disposal of the problematic dilute SO{sub 2} containing regeneration tail-gas. Direct Sulfur Recovery Process (DSRP), a leading first generation technology, efficiently reduces this SO{sub 2} to desirable elemental sulfur, but requires the use of 1-3 % of the coal gas, thus resulting in an energy penalty to the plant. Advanced second-generation processes are under development that can reduce this energy penalty by modifying the sorbent so that it could be directly regenerated to elemental sulfur. The objective of this research is to support the near and long term DOE efforts to commercialize the IGCC-HGD process technology. Specifically we aim to develop: optimized low-cost sorbent materials with 70-80 {micro}m average aps meeting all Sierra specs; attrition resistant sorbents with 170 {micro}m aps that allow greater flexibility in the choice of the type of fluidized-bed reactor e.g. they allow increased throughput in a bubbling-bed reactor; and modified fluidizable sorbent materials that can be regenerated to produce elemental sulfur directly with minimal or no use of coal gas The effort during the reporting period has been devoted to development of an advanced hot-gas process that can eliminate the problematic SO{sub 2} tail gas and yield elemental sulfur

  17. High volume--high value usage of Flue Gas Desulfurization (FGD) by-products in underground mines. Phase 1: Laboratory Investigations. Quarterly report, January 1, 1996--March 31, 1996

    SciTech Connect

    Not Available

    1997-01-01

    The principal focus of the project during the quarter was the location of a suitable mine site for the field demonstration. The Ivy Creek Mine operated by the Costain Coal Co. was chosen for the study. The mine, located in Floyd County, Kentucky has an extensive body of environmentally relevant background information. Most importantly, it also has suitable strata of previously augered coal, as well as a mine plane which will allow access to emplaced FGD fill at a later date. A finite element analysis of the fill scenario for highwall mine adits, was also conducted to analyze the variation of stresses and displacements for this system due to backfilling of FGD materials. The engineering properties of the rock and the optimum mix proportioning of the FGD material (12% prehydrated FGD mix with 31 % water) were obtained from laboratory tests. The supporting effects of backfilled FGD mixtures appear after FGD mixtures get some stiffness, and the surrounding rocks deform sufficiently and squeeze into the backfilled highwall mine adits. The analyses show that for the case in question, after removal of the coal web, the displacement increases from 2.86 cm before backfilling to 3.31 cm. This slight increase in the roof displacement is within a reasonable range. According to the maximal principal failure criteria, the safety level of backfilled FGD mixture is evaluated by comparing the strength of FGD mixtures with the maximum compressive stress. The factor of safety calculated is much greater than 1.0 and it is concluded that, after backfilling, the coal pillar could be removed. Although original design guidance suggested 1000 psi unconfined compressive strength was required for the FGD material, it appears that much lower strength is acceptable. However, significant deformations are found to occur, and it would appear that material stiffness is the important parameter.

  18. Development of advanced hot-gas desulfurization processes

    SciTech Connect

    Jothimurugesan, K.

    1999-04-26

    Advanced integrated gasification combined cycle (IGCC) power plants nearing completion, such as Sierra-Pacific, employ a circulating fluidized-bed (transport) reactor hot-gas desulfurization (HGD) process that uses 70-180 {micro}m average particle size (aps) zinc-based mixed-metal oxide sorbent for removing H{sub 2}S from coal gas down to less than 20 ppmv. The sorbent undergoes cycles of absorption (sulfidation) and air regeneration. The key barrier issues associated with a fluidized-bed HGD process are chemical degradation, physical attrition, high regeneration light-off (initiation) temperature, and high cost of the sorbent. Another inherent complication in all air-regeneration-based HGD processes is the disposal of the problematic dilute SO{sub 2} containing regeneration tail-gas. Direct Sulfur Recovery Process (DSRP), a leading first generation technology, efficiently reduces this SO{sub 2} to desirable elemental sulfur, but requires the use of 1-3% of the coal gas, thus resulting in an energy penalty to the plant. Advanced second-generation processes are under development that can reduce this energy penalty by modifying the sorbent so that it could be directly regenerated to elemental sulfur. The objective of this research is to support the near and long term DOE efforts to commercialize the IGCC-HGD process technology. Specifically we aim to develop: optimized low-cost sorbent materials with 70-80 {micro}m average aps meeting all Sierra specs; attrition resistant sorbents with 170 {micro}m aps that allow greater flexibility in the choice of the type of fluidized-bed reactor e.g. they allow increased throughput in a bubbling-bed reactor; and modified fluidizable sorbent materials that can be regenerated to produce elemental sulfur directly with minimal or no use of coal gas. The effort during the reporting period has been devoted to development of optimized low-cost zinc-oxide-based sorbents for Sierra-Pacific. The sorbent surface were modified to prevent

  19. Development of advanced hot-gas desulfurization processes

    SciTech Connect

    Jothimurugesan, K.

    2000-04-17

    Advanced integrated gasification combined cycle (IGCC) power plants nearing completion, such as Sierra-Pacific, employ a circulating fluidized-bed (transport) reactor hot-gas desulfurization (HGD) process that uses 70-180 {micro}m average particle size (aps) zinc-based mixed-metal oxide sorbent for removing H{sub 2}S from coal gas down to less than 20 ppmv. The sorbent undergoes cycles of absorption (sulfidation) and air regeneration. The key barrier issues associated with a fluidized-bed HGD process are chemical degradation, physical attrition, high regeneration light-off (initiation) temperature, and high cost of the sorbent. Another inherent complication in all air-regeneration-based HGD processes is the disposal of the problematic dilute SO{sub 2} containing regeneration tail-gas. Direct Sulfur Recovery Process (DSRP), a leading first generation technology, efficiently reduces this SO{sub 2} to desirable elemental sulfur, but requires the use of 1-3 % of the coal gas, thus resulting in an energy penalty to the plant. Advanced second-generation processes are under development that can reduce this energy penalty by modifying the sorbent so that it could be directly regenerated to elemental sulfur. The objective of this research is to support the near and long term DOE efforts to commercialize the IGCC-HGD process technology. Specifically we aim to develop: optimized low-cost sorbent materials with 70-80 {micro}m average aps meeting all Sierra specs; attrition resistant sorbents with 170 {micro}m aps that allow greater flexibility in the choice of the type of fluidized-bed reactor e.g. they allow increased throughput in a bubbling-bed reactor; and modified fluidizable sorbent materials that can be regenerated to produce elemental sulfur directly with minimal or no use of coal gas. The effort during the reporting period has been devoted to testing the FHR-32 sorbent. FHR-32 sorbent was tested for 50 cycles of sulfidation in a laboratory scale reactor.

  20. Analytical chemistry of the citrate process for flue gas desulfurization

    SciTech Connect

    Marchant, W.N.; May, S.L.; Simpson, W.W.; Winter, J.K.; Beard, H.R.

    1980-01-01

    The citrate process for flue gas desulfurization (FGD) is a product of continuing research by the US Bureau of Mines to meet the goal of minimizing the objectionable effects of minerals industry operations upon the environment. The reduction of SO/sub 2/ in solution by H/sub 2/S to produce elemental sulfur by the citrate process is extremely complex and results in solutions that contain at least nine different sulfur species. Process solution analysis is essential to a clear understanding of process chemistry and its safe, efficient operation. The various chemical species, the approximate ranges of their concentrations in citrate process solutions, and the analytical methods evolved to determine them are hydrogen sulfide (approx. 0M to 0.06M) by specific ion electrode, polysulfides (unknown) by ultraviolet (uv) spectrophotometry, elemental sulfur (approx. 0M to approx. 0.001M dissolved, approx. 0M to approx. 0.1M suspended) by uv spectrophotometry, thiosulfate (approx. 0M to approx. 0.25M) by iodometry or high performance liquid chromatography (HPLC), polythionates (approx. 0M to approx. 0.01M) by thin layer chromatography (TLC), dithionite (searched for but not detected in process solutions) by polarography or TLC, bisulfite (approx. 0M to 0.2M) by iodometry, sulfate (approx. 0M to 1M) by a Bureau-developed gravimetric procedure, citric acid (approx. 0M to 0.5M) by titration or visible colorimetry, glycolic acid (approx. 0M to 1M) by HPLC, sodium (approx. 1.5M) by flame photometry, and chloride by argentometric titration.

  1. Chemical and physical properties of dry flue gas desulfurization products.

    PubMed

    Kost, David A; Bigham, Jerry M; Stehouwer, Richard C; Beeghly, Joel H; Fowler, Randy; Traina, Samuel J; Wolfe, William E; Dick, Warren A

    2005-01-01

    Beneficial and environmentally safe recycling of flue gas desulfurization (FGD) products requires detailed knowledge of their chemical and physical properties. We analyzed 59 dry FGD samples collected from 13 locations representing four major FGD scrubbing technologies. The chemistry of all samples was dominated by Ca, S, Al, Fe, and Si and strong preferential partitioning into the acid insoluble residue (i.e., coal ash residue) was observed for Al, Ba, Be, Cr, Fe, Li, K, Pb, Si, and V. Sulfur, Ca, and Mg occurred primarily in water- or acid-soluble forms associated with the sorbents or scrubber reaction products. Deionized water leachates (American Society for Testing and Materials [ASTM] method) and dilute acetic acid leachates (toxicity characteristic leaching procedure [TCLP] method) had mean pH values of >11.2 and high mean concentrations of S primarily as SO(2-)4 and Ca. Concentrations of Ag, As, Ba, Cd, Cr, Hg, Pb, and Se (except for ASTM Se in two samples) were below drinking water standards in both ASTM and TCLP leachates. Total toxicity equivalents (TEQ) of dioxins, for two FGD products used for mine reclamation, were 0.48 and 0.53 ng kg(-1). This was similar to the background level of the mine spoil (0.57 ng kg(-1)). The FGD materials were mostly uniform in particle size. Specific surface area (m2 g(-1)) was related to particle size and varied from 1.3 for bed ash to 9.5 for spray dryer material. Many of the chemical and physical properties of these FGD samples were associated with the quality of the coal rather than the combustion and SO2 scrubbing processes used.

  2. Key factor in rice husk Ash/CaO sorbent for high flue gas desulfurization activity.

    PubMed

    Dahlan, Irvan; Lee, Keat Teong; Kamaruddin, Azlina Harun; Mohamed, Abdul Rahman

    2006-10-01

    Siliceous materials such as rice husk ash (RHA) have potential to be utilized as high performance sorbents for the flue gas desulfurization process in small-scale industrial boilers. This study presents findings on identifying the key factorfor high desulfurization activity in sorbents prepared from RHA. Initially, a systematic approach using central composite rotatable design was used to develop a mathematical model that correlates the sorbent preparation variables to the desulfurization activity of the sorbent. The sorbent preparation variables studied are hydration period, x1 (6-16 h), amount of RHA, x2 (5-15 g), amount of CaO, x3 (2-6 g), amount of water, x4 (90-110 mL), and hydration temperature, x5 (150-250 degrees C). The mathematical model developed was subjected to statistical tests and the model is adequate for predicting the SO2 desulfurization activity of the sorbent within the range of the sorbent preparation variables studied. Based on the model, the amount of RHA, amount of CaO, and hydration period used in the preparation step significantly influenced the desulfurization activity of the sorbent. The ratio of RHA and CaO used in the preparation mixture was also a significant factor that influenced the desulfurization activity of the sorbent. A RHA to CaO ratio of 2.5 leads to the formation of specific reactive species in the sorbent that are believed to be the key factor responsible for high desulfurization activity in the sorbent. Other physical properties of the sorbent such as pore size distribution and surface morphology were found to have insignificant influence on the desulfurization activity of the sorbent.

  3. Key factor in rice husk ash/CaO sorbent for high flue gas desulfurization activity

    SciTech Connect

    Irvan Dahlan; Keat Teong Lee; Azlina Harun Kamaruddin; Abdul Rahman Mohamed

    2006-10-01

    Siliceous materials such as rice husk ash (RHA) have potential to be utilized as high performance sorbents for the flue gas desulfurization process in small-scale industrial boilers. This study presents findings on identifying the key factor for high desulfurization activity in sorbents prepared from RHA. Initially, a systematic approach using central composite rotatable design was used to develop a mathematical model that correlates the sorbent preparation variables to the desulfurization activity of the sorbent. The sorbent preparation variables studied are hydration period, x{sub 1} (6-16 h), amount of RHA, x{sub 2} (5-15 g), amount of CaO, x{sub 3} (2-6 g), amount of water, x{sub 4} (90-110 mL), and hydration temperature, x{sub 5} (150-250{sup o}C). The mathematical model developed was subjected to statistical tests and the model is adequate for predicting the SO{sub 2} desulfurization activity of the sorbent within the range of the sorbent preparation variables studied. Based on the model, the amount of RHA, amount of CaO, and hydration period used in the preparation step significantly influenced the desulfurization activity of the sorbent. The ratio of RHA and CaO used in the preparation mixture was also a significant factor that influenced the desulfurization activity of the sorbent. A RHA to CaO ratio of 2.5 leads to the formation of specific reactive species in the sorbent that are believed to be the key factor responsible for high desulfurization activity in the sorbent. Other physical properties of the sorbent such as pore size distribution and surface morphology were found to have insignificant influence on the desulfurization activity of the sorbent. 31 refs., 5 figs., 3 tabs.

  4. Results of testing various natural gas desulfurization adsorbents

    NASA Astrophysics Data System (ADS)

    Israelson, Gordon

    2004-06-01

    This article presents the results of testing many commercially available and some experimental sulfur adsorbents. The desired result of our testing was to find an effective method to reduce the quantity of sulfur in natural gas to less than 100 ppb volume (0.1 ppm volume). An amount of 100 ppb sulfur is the maximum limit permitted for Siemens Westinghouse solid oxide fuel cells (SOFCs). The tested adsorbents include some that rely only on physical adsorption such as activated carbon, some that rely on chemisorption such as heated zinc oxide, and some that may use both processes. The testing was performed on an engineering scale with beds larger than those used for typical laboratory tests. All tests were done at about 3.45 barg (50 psig). The natural gas used for testing was from the local pipeline in Pittsburgh and averaged 6 ppm volume total sulfur. The primary sulfur species were dimethyl sulfide (DMS), isopropyl mercaptan, tertiary butyl mercaptan, and tetrahydrothiophene. Some tests required several months to achieve a sulfur breakthrough of the bed. It was found that DMS always came through a desulfurizer bed first, independent of adsorption process. Since the breakthrough of DMS always exceeds the 100 ppb SOFC sulfur limit before other sulfurs were detected, an index was created to rate the adsorbents in units of ppm DMS × absorbent bed volume. This index is useful for calculating the expected adsorbent bed lifetime before sulfur breakthrough when the inlet natural gas DMS content is known. The adsorbents that are included in these reports were obtained from suppliers in the United States, the Netherlands, Japan, and England. Three activated carbons from different suppliers were found to have identical performance in removing DMS. One of these activated carbons was operated at four different space velocities and again showed the same performance. When using activated carbon as the basis of comparison for other adsorbents, three high-performance adsorbents

  5. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Quarterly technical progress report 4, July--September 1987

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1987-10-27

    AMAX Research & Development Center (AMAX R&D) has been investigating methods for improving the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hog coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. The reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point in a bench-scale fixed-bed reactor. The durability may be defined as the ability of the sorbent to maintain its reactivity and other important physical characteristics such as size, strength, and specific surface area during 10 cycles of sulfidation and regeneration. Two base case sorbents, spherical pellets and cylindrical extrudes used in related METC sponsored projects, are being used to provide a basis for the comparison of physical characteristics and chemical reactivity.

  6. Flue gas desulfurization: the state of the art.

    PubMed

    Srivastava, R K; Jozewicz, W

    2001-12-01

    Coal-fired electricity-generating plants may use SO2 scrubbers to meet the requirements of Phase II of the Acid Rain SO2 Reduction Program. Additionally, the use of scrubbers can result in reduction of Hg and other emissions from combustion sources. It is timely, therefore, to examine the current status of SO2 scrubbing technologies. This paper presents a comprehensive review of the state of the art in flue gas desulfurization (FGD) technologies for coal-fired boilers. Data on worldwide FGD applications reveal that wet FGD technologies, and specifically wet limestone FGD, have been predominantly selected over other FGD technologies. However, lime spray drying (LSD) is being used at the majority of the plants employing dry FGD technologies. Additional review of the U.S. FGD technology applications that began operation in 1991 through 1995 reveals that FGD processes of choice recently in the United States have been wet limestone FGD, magnesium-enhanced lime (MEL), and LSD. Further, of the wet limestone processes, limestone forced oxidation (LSFO) has been used most often in recent applications. The SO2 removal performance of scrubbers has been reviewed. Data reflect that most wet limestone and LSD installations appear to be capable of approximately 90% SO2 removal. Advanced, state-of-the-art wet scrubbers can provide SO2 removal in excess of 95%. Costs associated with state-of-the-art applications of LSFO, MEL, and LSD technologies have been analyzed with appropriate cost models. Analyses indicate that the capital cost of an LSD system is lower than those of same capacity LSFO and MEL systems, reflective of the relatively less complex hardware used in LSD. Analyses also reflect that, based on total annualized cost and SO2 removal requirements: (1) plants up to approximately 250 MWe in size and firing low- to medium-sulfur coals (i.e., coals with a sulfur content of 2% or lower) may use LSD; and (2) plants larger than 250 MWe and firing medium- to high-sulfur coals (i

  7. Flue Gas Desulfurization: The State of the Art.

    PubMed

    Srivastava, R K; Jozewicz, W

    2001-12-01

    Coal-fired electricity-generating plants may use SO2 scrubbers to meet the requirements of Phase II of the Acid Rain SO2 Reduction Program. Additionally, the use of scrubbers can result in reduction of Hg and other emissions from combustion sources. It is timely, therefore, to examine the current status of SO2 scrubbing technologies. This paper presents a comprehensive review of the state of the art in flue gas desulfurization (FGD) technologies for coal-fired boilers. Data on worldwide FGD applications reveal that wet FGD technologies, and specifically wet limestone FGD, have been predominantly selected over other FGD technologies. However, lime spray drying (LSD) is being used at the majority of the plants employing dry FGD technologies. Additional review of the U.S. FGD technology applications that began operation in 1991 through 1995 reveals that FGD processes of choice recently in the United States have been wet limestone FGD, magnesium-enhanced lime (MEL), and LSD. Further, of the wet limestone processes, limestone forced oxidation (LSFO) has been used most often in recent applications. The SO2 removal performance of scrubbers has been reviewed. Data reflect that most wet limestone and LSD installations appear to be capable of ~90% SO2 removal. Advanced, state-of-the-art wet scrubbers can provide SO2 removal in excess of 95%. Costs associated with state-of-the-art applications of LSFO, MEL, and LSD technologies have been analyzed with appropriate cost models. Analyses indicate that the capital cost of an LSD system is lower than those of same capacity LSFO and MEL systems, reflective of the relatively less complex hardware used in LSD. Analyses also reflect that, based on total annualized cost and SO2 removal requirements: (1) plants up to ~250 MWe in size and firing low- to medium-sulfur coals (i.e., coals with a sulfur content of 2% or lower) may use LSD; and (2) plants larger than 250 MWe and firing medium- to high-sulfur coals (i.e., coals with a sulfur

  8. Field studies on the use of flue gas desulfurization (FGD) gypsum in agriculture

    USDA-ARS?s Scientific Manuscript database

    Flue gas desulfurization gypsum (FGDG) is a product of precipitation of sulfur from stack gases from coal-fired electric power plants. This material is produced in increasingly large quantities by electric power companies to meet clean air standards. We have evaluated this material for beneficial us...

  9. Decreasing phosphorus loss in tile-drained landscapes using flue gas desulfurization gypsum

    USDA-ARS?s Scientific Manuscript database

    Elevated phosphorus (P) loading from agricultural non-point source pollution continues to impair inland waterbodies throughout the world. The application of flue gas desulfurization (FGD) gypsum to agricultural fields has been suggested to decrease P loading because of its high calcium content and P...

  10. Comparison of soil applied flue gas desulfurization (FGD) and agricultural gypsum on soil physical properties

    USDA-ARS?s Scientific Manuscript database

    Gypsum can come from different sources. Agricultural gypsum is typically mined and used to supply calcium to crops. Flue gas desulfurization (FGD) gypsum is a by-product of coal power plants. Although their chemical formulas are the same, different trace elements and materials are present in them....

  11. Elemental sulfur-producing high-temperature fuel gas desulfurization process

    SciTech Connect

    Anderson, G.L.; Garrigan, P.C.; Berry, F.O.

    1980-01-01

    Preliminary studies have shown that certain materials when added to air-regenerable, high-temperature, fuel gas desulfurization sorbents, such as iron oxide or zinc oxide, significantly increase elemental sulfur formation during regeneration. Although the full range of conditions under which these materials can be applied remains to be determined, successful applications could eliminate a costly SO/sub 2/ reduction step.

  12. COMPARISON OF WEST GERMAN AND U.S. FLUE GAS DESULFURIZATION AND SELECTIVE CATALYTIC REDUCTION COSTS

    EPA Science Inventory

    The report documents a comparison of the actual cost retrofitting flue gas desulfurization (FGD) and selective catalytic reduction (SCR) on Federal Republic of German (FRG) boilers to cost estimating procedures used in the U.S. to estimate the retrofit of these controls on U.S. b...

  13. Investigation Of A Mercury Speciation Technique For Flue Gas Desulfurization Materials

    EPA Science Inventory

    Most of the synthetic gypsum generated from wet flue gas desulfurization (FGD) scrubbers is currently being used for wallboard production. Because oxidized mercury is readily captured by the wet FGD scrubber, and coal-fired power plants equipped with wet scrubbers desire to bene...

  14. High Temperature Flue Gas Desulfurization In Moving Beds With Regenerable Copper Based Sorbents

    SciTech Connect

    Cengiz, P.A.; Ho, K.K.; Abbasian, J.; Lau, F.S.

    2002-09-20

    The objective of this study was to develop new and improved regenerable copper based sorbent for high temperature flue gas desulfurization in a moving bed application. The targeted areas of sorbent improvement included higher effective capacity, strength and long-term durability for improved process control and economic utilization of the sorbent.

  15. Use of glass fiber-reinforced plastic as an absorber in limestone wet flue gas desulfurization.

    PubMed

    Lin, Haibo

    2008-10-01

    The choice of materials for the spraying and oxidation of pipes directly affect the operation in limestone wet flue gas desulfurization (FGD). There is reason to consider using glass fiber-reinforced plastic (FRP) instead of expensive high nickel alloy for the spraying and oxidation of pipes.

  16. COMPARISON OF WEST GERMAN AND U.S. FLUE GAS DESULFURIZATION AND SELECTIVE CATALYTIC REDUCTION COSTS

    EPA Science Inventory

    The report documents a comparison of the actual cost retrofitting flue gas desulfurization (FGD) and selective catalytic reduction (SCR) on Federal Republic of German (FRG) boilers to cost estimating procedures used in the U.S. to estimate the retrofit of these controls on U.S. b...

  17. Environmental evaluation of flue gas desulfurization gypsum as a BMP for erosion control

    USDA-ARS?s Scientific Manuscript database

    Flue Gas Desulfurization Gypsum (FGDG) is produced from pollution control systems reducing sulfur dioxide emissions from thermo-electric coal-fired power plants. Natural gypsum and FGDG both have been shown to be useful in control of soil erosion. However, concerns have been raised recently by envir...

  18. Investigation Of A Mercury Speciation Technique For Flue Gas Desulfurization Materials

    EPA Science Inventory

    Most of the synthetic gypsum generated from wet flue gas desulfurization (FGD) scrubbers is currently being used for wallboard production. Because oxidized mercury is readily captured by the wet FGD scrubber, and coal-fired power plants equipped with wet scrubbers desire to bene...

  19. Flue gas desulfurization gypsum: Its effectiveness as an alternative bedding material for broiler production

    USDA-ARS?s Scientific Manuscript database

    Flue gas desulfurization gypsum (FGDG) may be a viable low-cost alternative bedding material for broiler production. In order to evaluate FGD gypsum’s viability, three consecutive trials were conducted to determine its influence on live performance (body weight, feed consumption, feed efficiency, an...

  20. Hot gas desulfurization with oxides of zinc, iron, and vanadium

    SciTech Connect

    Akyurtlu, J.F.; Akyurtlu, A.

    1992-08-01

    The objective of this study is to develop an improved sorbent which can reduce H{sub 2}S levels up to 1 ppmv or less, which can stabilize zinc, and produce economically recoverable amounts of elemental sulfur during regeneration. For this purpose, the desulfurization performance of sorbents prepared by the addition of various amounts of V{sub 2}O{sub 5} to the zinc ferrite sorbent is investigated.

  1. Hot gas desulfurization with oxides of zinc, iron, and vanadium

    SciTech Connect

    Akyurtlu, J.F.; Akyurtlu, A.

    1992-01-01

    The objective of this study is to develop an improved sorbent which can reduce H{sub 2}S levels up to 1 ppmv or less, which can stabilize zinc, and produce economically recoverable amounts of elemental sulfur during regeneration. For this purpose, the desulfurization performance of sorbents prepared by the addition of various amounts of V{sub 2}O{sub 5} to the zinc ferrite sorbent is investigated.

  2. Adhesive carrier particles for rapidly hydrated sorbent for moderate-temperature dry flue gas desulfurization.

    PubMed

    Li, Yuan; You, Changfu; Song, Chenxing

    2010-06-15

    A rapidly hydrated sorbent for moderate-temperature dry flue gas desulfurization was prepared by rapidly hydrating adhesive carrier particles and lime. The circulation ash from a circulating fluidized bed boiler and chain boiler ash, both of which have rough surfaces with large specific surface areas and specific pore volumes, can improve the adhesion, abrasion resistance, and desulfurization characteristics of rapidly hydrated sorbent when used as the adhesive carrier particles. The adhesion ability of sorbent made from circulation ash is 67.4% higher than that of the existing rapidly hydrated sorbent made from fly ash, the abrasion ratio is 76.2% lower, and desulfurization ability is 14.1% higher. For sorbent made from chain boiler ash, the adhesion ability is increased by 74.7%, the desulfurization ability is increased by 30.3%, and abrasion ratio is decreased by 52.4%. The abrasion ratios of the sorbent made from circulation ash having various average diameters were all about 9%, and their desulfurization abilities were similar (approximately 150 mg/g).

  3. Design considerations for wet flue gas desulfurization systems - wet scrubber hardware issues

    SciTech Connect

    Hurwitz, H.

    1994-12-31

    About 20 years ago the first wet flue gas desulfurization systems installed on coal fired utility boilers in the United States were experiencing extreme operating problems. In addition to their failure to achieve the necessary SO{sub 2} removal efficiencies, these FGD systems required a major investment in maintenance, both material and labor, just to remain operational. These first generation systems demonstrated that a lack of understanding of the chemistry and operating conditions of wet flue gas desulfurization can lead to diastrous results. As the air pollution control industry developed, both in the United States and in Japan, a second generation of FGD systems was introduced. These designs incorporated major improvements in both system chemistry control and in the equipment utilized in the process. Indeed, the successful introduction of utility gas desulfurization systems in Germany was possible only through the transfer of the technology improvements developed in the US and in Japan. Today, technology has evolved to a third generation of wet flue gas desulfurication systems and these systems are now offered worldwide through a series of international licensing agreements. The rapid economic growth and development in Asia and the Pacific Rim combined with existing problems in ambient air quality in these same geographic areas, has resulted in the use of advanced air pollution control systems; including flue gas desulfurization both for new utility units and for many retrofit projects. To meet the requirements of the utility industry, FGD systems must meet high standards of reliability, operability and performance. Key components in achieving these objectives are: FGD System reliability/operability/performance; FGD system supplier qualifications; process design; equipment selection. This paper will discuss each of the essential factors with a concentration on the equipment selection and wet scrubber hardware issues.

  4. Sulfur oxides control technology series: Flue-gas desulfurization. Dual alkali process. Summary report

    SciTech Connect

    Not Available

    1980-10-01

    The report describes a dual alkali (or double alkali) flue gas desulfurization (FGD), which is a throwaway process in which sulfur dioxide (SO2) is removed from the flue gas by a soluble sodium-based scrubbing liquor. The collected SO2 is precipitated as calcium sulfite (CaSO3), calcium sulfate (CaSO4), or a mixed crystal of both salts, and is purged from the system.

  5. Hot coal gas desulfurization with manganese-based sorbents. Annual report, September 1992--September 1993

    SciTech Connect

    Hepworth, M.T.

    1993-12-01

    The focus of work being performed on Hot Coal Gas Desulfurization at the Morgantown Energy Technology Center is primarily in the use of zinc ferrite and zinc titanate sorbents; however, prior studies at the US Steel Fundamental Research Laboratories in Monroeville, PA, by E. T. Turkdogan indicated that an alternate sorbent, manganese dioxide-containing ore in mixture with alumina (75 wt % ore + 25 wt % Al{sub 2}O{sub 3}) may be a viable alternative to zinc-based sorbents. Manganese, for example, has a lower vapor pressure in the elemental state than zinc hence it is not as likely to undergo depletion from the sorbent surface upon loading and regeneration cycles. Also manganese oxide is less readily reduced to the elemental state than iron hence the range of reduction potentials for oxygen is somewhat greater than for zinc ferrite. In addition, thermodynamic analysis of the manganese-oxygen-sulfur system shows it to be less amenable to sulfation than zinc ferrite. Potential also exists for utilization of manganese at higher temperatures than zinc ferrite or zinc titanate. This Annual Topical Report documents progress in pelletizing and testing via thermo-gravimetric analysis of individual pellet formulations of manganese ore/ alumina combinations and also manganese carbonate/alumina with two binders, dextrin and bentonite. It includes the prior Quarterly Technical Reports which indicate that the manganese carbonate material, being of higher purity than the manganese ore, has a higher degree of sulfur capacity and more rapid absorption kinetics. A 2-inch fixed-bed reactor has been fabricated and is now ready for subjecting pellets to cyclic loading and regeneration.

  6. Enzymatic desulfurization of coal. Second quarterly report, October 1--December 15, 1988

    SciTech Connect

    Marquis, J.K.; Kitchell, J.P.

    1988-12-15

    Our current efforts to develop clean coal technology emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes or commercially available enzymes. Our work is focused on the treatment of ``model`` organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  7. Enzymatic desulfurization of coal. First quarterly report, May 5--September 30, 1988

    SciTech Connect

    Marquis, J.K.; Kitchell, J.P.

    1988-10-07

    Our current efforts to develop clean coal technology, emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes or commercially available enzymes. Our work is focused on the treatment of ``model`` organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  8. Enzymatic desulfurization of coal. Fourth quarterly report, March 16--June 15, 1989

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.; Marquis, J.K.

    1989-06-16

    Our current efforts to develop clean coal technology emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes as well as commercially available enzymes. Our work is focused on the treatment of ``model`` organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  9. Natural gas imports and exports. Second quarter report

    SciTech Connect

    1997-12-31

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports. This report is for the second quarter of 1997 (April through June).

  10. Numerical simulation and field test study of desulfurization wastewater evaporation treatment through flue gas.

    PubMed

    Deng, Jia-Jia; Pan, Liang-Ming; Chen, De-Qi; Dong, Yu-Quan; Wang, Cheng-Mu; Liu, Hang; Kang, Mei-Qiang

    2014-01-01

    Aimed at cost saving and pollution reduction, a novel desulfurization wastewater evaporation treatment system (DWETS) for handling wet flue gas desulfurization (WFGD) wastewater of a coal-fired power plant was studied. The system's advantages include simple process, and less investment and space. The feasibility of this system has been proven and the appropriate position and number of nozzles, the spray droplet size and flue gas temperature limitation have been obtained by computational fluid dynamics (CFD) simulation. The simulation results show that a longer duct, smaller diameter and higher flue gas temperature could help to increase the evaporation rate. The optimal DWETS design of Shangdu plant is 100 μm droplet sprayed by two nozzles located at the long duct when the flue gas temperature is 130 °C. Field tests were carried out based on the simulation results. The effects of running DWETS on the downstream devices have been studied. The results show that DWETS has a positive impact on ash removal efficiency and does not have any negative impact on the electrostatic precipitator (ESP), flue gas heat exchanger and WFGD. The pH values of the slurry of WFGD slightly increase when the DWETS is running. The simulation and field test of the DWETS show that it is a feasible future technology for desulfurization wastewater treatment.

  11. Semi-wet flue gas desulfurization with a multi-solid fluidized bed

    SciTech Connect

    Lei, Z.; Wu, C.; Xu, B.; Chen, Y.; Liu, B.

    1997-12-31

    In this study, the authors put forward a new flue gas desulfurization process with a Multi-Solid Fluidized Bed. The principle of the method is as follows. The flue gas is supplied to the bottom of the fluidized bed and lime/limestone slurry is dropped from the top to a bed of the coarse particles. The slurry is uniformly dispersed in the bed by the fluidizing coarse particles, so that the slurry can make contact with the flue gas sufficiently. Dried fine particles of desulfurization product are entrained to the gas-solid separator. In this system, the drying process of the slurry is a key point. During the primary work, they investigated the drying mechanism of the limestone slurry containing fine particles in the coarse particle bed. The desulfurization performance of a simulated flue gas has been carried out. It is concluded that: (1) the drying process of the slurry is mainly one of the water involved; (2) the slurry drying process can be separated into two steps with constant and decreasing velocity, respectively; and (3) using this apparatus, more than 95% SO{sub 2} removal can be obtained when Ca/S equals 2.

  12. Desulfurization of coal with hydroperoxides of vegetable oils. [Quarterly progress report], December 1, 1994--February 28, 1995

    SciTech Connect

    Smith, G.V.; Gaston, R.D.; Song, Ruozhi; Cheng, Jianjun; Shi, Feng; Gholson, K.L.; Ho, K.K.

    1995-12-31

    This project proposes a new method for removing organic sulfur from Illinois coals using readily available farm products. It proposes to use air and vegetable oils to disrupt the coal matrix, oxidize sulfur forms, increase volatiles, and desulfurize coal. This will be accomplished by impregnating coals with polyunsaturated oils, converting the oils to their hydroperoxides, and heating. Since these oils are relatively inexpensive and easily applied, this project could lead to a cost effective method for removing organic sulfur from coals. Moreover, the oils are environmentally safe; they will produce no noxious products and will improve burning qualities of the solid products. Preliminary experiments showed that IBC 104 coal catalyzes the formation of hydroperoxides in safflower oil and that more sulfur is extracted from the treated than untreated coal. During the first quarter the requirement of an added photosensitizer was eliminated, the catalytic effect of coal was confirmed, and the existence of a complex set of reactions was revealed. During this second quarter working with IBC-108 coal (2.3% organic S. 0.4% pyrite S), the effects of different ratios of oil:coal, different extraction solvents, and different temperatures were examined. A new pretreatment which combines alkali with linseed oil was discovered. Best organic sulfur removal is approximately 26% using alkali pretreatment combined with linseed oil at 1OO{degree}C. BTU loses can be kept to a minimum of 3% with proper use of solvents.

  13. Characterization and fixed-bed testing of a nickel-based hot gas desulfurization sorbent

    SciTech Connect

    Gasper-Galvin, L.D.; Swisher, J.H.; Hammerbeck, K.

    1994-10-01

    The objective of this project was to (1) extend a preliminary investigation completed earlier on dispersed nickel sorbents by developing new processing methods, characterizing sorbent materials more extensively, and evaluating the materials in fixed bed reactor tests, and (2) to determine the feasibility of using dispersed nickel sorbents with reductive regeneration for hot gas desulfurization. One of the properties of nickel that is somewhat unique is that it forms a liquid sulfide at sufficiently high temperatures with high sulfur potentials or H{sub 2}S levels. A eutectic exists in the Ni-S phase diagram at 637 C and a composition of 33.4 wt% or 21.5 wt% S. Under controlled conditions, the formation of a liquid phase can be used to advantage in hot gas desulfurization. Sorbent preparation, the experimental unit, and experimental procedure are described. Results from the sorbent, 24Ni-7Cu-Al{sub 2}O{sub 3}, are given.

  14. Pore structure and reactivity changes in hot coal gas desulfurization sorbents

    SciTech Connect

    Sotirchos, S.V.

    1991-05-01

    The primary objective of the project was the investigation of the pore structure and reactivity changes occurring in metal/metal oxide sorbents used for desulfurization of hot coal gas during sulfidation and regeneration, with particular emphasis placed on the effects of these changes on the sorptive capacity and efficiency of the sorbents. Commercially available zinc oxide sorbents were used as model solids in our experimental investigation of the sulfidation and regeneration processes.

  15. Thermal preparation effects on the x-ray diffractograms of compounds produced during flue gas desulfurization

    SciTech Connect

    Wertz, D.L.; Burns, K.H.; Keeton, R.W.

    1995-12-31

    The diffractograms of syn-gypsum and of flue gas desulfurization products indicate that CaSO{sub 4} {center_dot} 2H{sub 2}O is converted to other phase(s) when heated to 100{degrees}C. Syn-hannebachite CaSO{sub 3}{center_dot}0.5H{sub 2}O is unaffected by similar thermal treatment. 6 refs., 3 figs.

  16. Test and Characterization of Some Zeolite Supported Gas Phase Desulfurization Sorbents

    DTIC Science & Technology

    2009-06-01

    of-the-art SOFC electrode material is improving, the gas phase desulfurization step at high temperature is still essential to SOFCs . Our report ...NOTICES Disclaimers The findings in this report are not to be construed as an official Department of the Army position unless so...the use thereof. Destroy this report when it is no longer needed. Do not return it to the originator. Army Research Laboratory Adelphi, MD

  17. Natural gas imports and exports: First quarter report 1995

    SciTech Connect

    1995-07-01

    The Office of Fuels Programs prepares quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports with the OFP. This quarter`s focus is market penetration of gas imports into New England. Attachments show the following: % takes to maximum firm contract levels and weighted average per unit price for the long-term importers, volumes and prices of gas purchased by long-term importers and exporters, volumes and prices for gas imported on short-term or spot market basis, and gas exported short-term to Canada and Mexico.

  18. Characteristics and reactivity of rapidly hydrated sorbent for semidry flue gas desulfurization

    SciTech Connect

    Jie Zhang; Changfu You; Suwei Zhao; Changhe Chen; Haiying Qi

    2008-03-01

    The semidry flue gas desulfurization (FGD) process has many advantages over the wet FGD process for moving sulfur dioxide emissions from pulverized coal-fired power plants. Semidry FGD with a rapidly hydrated sorbent was studied in a pilot-scale circulating fluidized bed (CFB) experimental facility. The sorbent was made from lumps of lime and coal fly ash. The desulfurization efficiency was measured for various operating parameters, including the sorbent recirculation rate and the water spray method. The experimental results show that the desulfurization efficiencies of the rapidly hydrated sorbent were 1.5-3.0 times higher than a commonly used industrial sorbent for calcium to sulfur molar ratios from 1.2 to 3.0, mainly due to the higher specific surface area and pore volume. The Ca(OH){sub 2} content in the cyclone separator ash was about 2.9% for the rapidly hydrated sorbent and was about 0.1% for the commonly used industrial sorbent, due to the different adhesion between the fine Ca(OH){sub 2} particles and the fly ash particles, and the low cyclone separation efficiency for the fine Ca(OH){sub 2} particles that fell off the sorbent particles. Therefore the actual recirculation rates of the active sorbent with Ca(OH){sub 2} particles were higher for the rapidly hydrated sorbent, which also contributed to the higher desulfurization efficiency. The high fly ash content in the rapidly hydrated sorbent resulted in good operating stability. The desulfurization efficiency with upstream water spray was 10-15% higher than that with downstream water spray. 20 refs., 7 figs., 1 tab.

  19. Method and apparatus for enhancing the desulfurization of hot coal gas in a fluid-bed coal gasifier

    DOEpatents

    Grindley, T.

    1988-04-05

    A process and apparatus for providing additional desulfurization of the hot gas produced in a fluid-bed coal gasifier, within the gasifier is described. A fluid-bed of iron oxide is located inside the gasifier above the gasification bed in a fluid-bed coal gasifier in which in-bed desulfurization by lime/limestone takes place. The product gases leave the gasification bed typically at 1600 to 1800 F and are partially quenched with water to 1000 to 1200 F before entering the iron oxide bed. The iron oxide bed provides additional desulfurization beyond that provided by the lime /limestone. 1 fig.

  20. Enzymatic desulfurization of coal. Seventh quarterly report, December 16, 1989--March 15, 1990

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.

    1990-03-23

    Our experimental approach focuses on the use of enzymes which catalyze the addition of oxygen to organic compounds. In tailoring the application of these enzymes to coal processing, we are particularly interested in ensuring that oxidation occurs at sulfur and not at carbon-carbon bonds. Previous studies with DBT have shown that the reaction most frequently observed in microbial oxidative pathways is one in which DBT is oxidized at ring carbons. These reactions, as we have said, are accompanied by a considerable decrease in the energy content of the compound. In addition, microbial pathways have been identified in which the sulfur atom is sequentially oxidized to sulfoxide, to sulfone, to sulfonate, and finally to sulfuric acid. In this case, the fuel value of the desulfurized compounds is largely retained. We are evaluating the potential of commercially available enzymes to perform this function.

  1. Enzymatic desulfurization of coal. Fifth quarterly report, June 16--September 15, 1989

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.; Marquis, J.K.

    1989-11-07

    Our experimental approach focuses on the use of enzymes which catalyze the addition of oxygen to organic compounds. In tailoring the application of these enzymes to coal processing, we are particularly interested in ensuring that oxidation occurs at sulfur and not at carbon-carbon bonds. Previous studies with DBT have shown that the reaction most frequently observed in microbial oxidative pathways is one in which DBT is oxidized at ring carbons. These reactions, as we have said, are accompanied by a considerable decrease in the energy content of the compound. In addition, microbial pathways have been identified in which the sulfur atom is sequentially oxidized to sulfoxide, to sulfone, to sulfonate, and finally to sulfuric acid. In this case, the fuel value of the desulfurized compounds is largely retained. We are evaluating the potential of commercially available enzymes to selectively catalyze oxidation at sulfur.

  2. Enzymatic desulfurization of coal. Sixth quarterly report, September 16--December 15, 1989

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.

    1989-12-14

    Our experimental approach focuses on the use of enzymes which catalyze the addition of oxygen to organic compounds., In tailoring the application of these enzymes to coal processing, we are particularly interested in ensuring that oxidation occurs at sulfur and not at carbon-carbon bonds. Previous studies with DBT have shown that the reaction most frequently observed in microbial oxidative pathways is one in which DBT is oxidized at ring carbons. These reactions, as we have said, are accompanied by a considerable decrease in the energy content of the compound. In addition, microbial pathways have been identified in which the sulfur atom is sequentially oxidized to sulfoxide, to sulfone, to sulfonate, and finally to sulfuric acid. In this case, the fuel value of the desulfurized compounds is largely retained. We are evaluating the potential of commercially available enzymes to perform this function.

  3. Effects of magnetic fields on improving mass transfer in flue gas desulfurization using a fluidized bed

    NASA Astrophysics Data System (ADS)

    Zhang, Qi; Gui, Keting; Wang, Xiaobo

    2016-02-01

    The effects of magnetic fields on improving the mass transfer in flue gas desulfurization using a fluidized bed are investigated in the paper. In this research, the magnetically fluidized bed (MFB) is used as the reactor in which ferromagnetic particles are fluidized with simulated flue gas under the influence of an external magnetic field. Lime slurry is continuously sprayed into the reactor. As a consequence, the desulfurization reaction and the slurry drying process take place simultaneously in the MFB. In this paper, the effects of ferromagnetic particles and external magnetic fields on the desulphurization efficiency are studied and compared with that of quartz particles as the fluidized particles. Experimental results show that the ferromagnetic particles not only act as a platform for lime slurry to precipitate on like quartz particles, but also take part in the desulfurization reaction. The results also show that the specific surface area of ferromagnetic particles after reaction is enlarged as the magnetic intensity increases, and the external magnetic field promotes the oxidation of S(IV), improving the mass transfer between sulphur and its sorbent. Hence, the efficiency of desulphurization under the effects of external magnetic fields is higher than that in general fluidized beds.

  4. Highly stable and regenerable Mn-based/SBA-15 sorbents for desulfurization of hot coal gas.

    PubMed

    Zhang, F M; Liu, B S; Zhang, Y; Guo, Y H; Wan, Z Y; Subhan, Fazle

    2012-09-30

    A series of mesoporous xCuyMn/SBA-15 sorbents with different Cu/Mn atomic ratios were prepared by wet impregnation method and their desulfurization performance in hot coal gas was investigated in a fixed-bed quartz reactor in the range of 700-850°C. The successive nine desulfurization-regeneration cycles at 800°C revealed that 1Cu9Mn/SBA-15 presented high performance with durable regeneration ability due to the high dispersion of Mn(2)O(3) particles incorporated with a certain amount of copper oxides. The breakthrough sulfur capacity of 1Cu9Mn/SBA-15 observed 800°C is 13.8 g S/100g sorbents, which is remarkably higher than these of 40 wt%LaFeO(3)/SBA-15 (4.8 g S/100g sorbents) and 50 wt%LaFe(2)O(x)/MCM-41 (5.58 g S/100g sorbents) used only at 500-550°C. This suggested that the loading of Mn(2)O(3) active species with high thermal stability to SBA-15 support significantly increased sulfur capacity at relatively higher sulfidation temperature. The fresh and used xCuyMn/SBA-15 sorbents were characterized by means of BET, XRD, XPS, XAES, TG/DSC and HRTEM techniques, confirmed that the structure of the sorbents remained intact before and after hot coal gas desulfurization.

  5. Reclamation of abandoned surface coal mined land using flue gas desulfurization products

    SciTech Connect

    Chen, L.; Kost, D.; Dick, W.A.

    2009-07-01

    Details are given of a field-scale research project where the Fleming site, in Ohio, of highly degraded and acid-forming abandoned surface coal-mined land, was reclaimed using a dry flue gas desulfurization product from an atmospheric fluidized bed combustion burner at a General Motors plant Pontiac, MI, which burned eastern Ohio coal and used dolomitic limestone for desulfurization. Plots were seeded with a mixture of grasses, wheat and clover, in 1994 and soil and water samples were analysed in 1995 and in 2009. It was found that FGD-treated plots promoted good regenerative growth, similar to that in plots using more concentrated re-soil material. The FGD treatment also greatly improved overall water quality. 3 figs., 4 tabs.

  6. Status of METC investigations of coal gas desulfurization at high temperature. [Zinc ferrite

    SciTech Connect

    Steinfeld, G.

    1984-03-01

    This report documents the continuing effort at the US Department of Energy/Morgantown Energy Technology Center (METC) to develop a hot-gas desulfurization process for coal-derived gas, primarily for application to molten carbonate fuel cells. Metal oxide sorbents were tested on lab-scale test equipment, and it was determined that scale-up of the process was warranted. A larger, skid-mounted test unit was therefore designed, constructed, and installed on a sidestream of the DOE/METC fixed-bed gasifier. A first series of tests was conducted during Gasifier Run 101. These tests served to shake down the test unit, and provide data on the performance of the test unit operating on coal-derived gas. Overall, the process operated well on fixed-bed, air-blown gasifier gas. Sulfur levels in exit dry gas were reduced to less than 10 ppM. Regeneration appears to restore the sulfur-removing capacity of the sorbent. Sorbent integrity was maintained during the test period, which incorporated three sulfidations. It is recommended that treatment of the regeneration offgas be investigated, and that testing and development of a system to reduce the sulfur in this gas to elemental sulfur be initiated. In addition, it is suggested that a multiple reactor system be planned for continuous operation, to allow for long-term tests of downstream users of desulfurized gas. 7 references, 18 figures, 9 tables.

  7. Preparation of sodium humate/{alpha}-aluminum oxide adsorbents for flue gas desulfurization

    SciTech Connect

    Sun, Z.G.; Gao, H.Y.; Hu, G.X.; Li, Y.H.

    2009-06-15

    A new composite adsorbent of sodium humate (HNa)=alpha-aluminium oxide ({alpha}-Al{sub 2}O{sub 3}) for flue gas desulfurization (FGD) was prepared using the impregnation method. Both the adsorbent of {alpha}-Al{sub 2}O{sub 3} and HNa={alpha}-Al{sub 2}O{sub 3} were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), energy dispersive X-ray spectrometer (EDS), and scanning electron microscope (SEM). Desulfurization activity of the adsorbent impregnated with ammonia (NH{sub 4}OH) was investigated in a fixed-bed quartz reactor. Experimental results indicate that HNa, which coats the {alpha}-Al{sub 2}O{sub 3} fibers impregnated with HNa solution, improved the property of {alpha}-Al{sub 2}O{sub 3} support for FGD. On the other hand, the HNa-coating on the adsorbent of HNa/{alpha}-Al{sub 2}O{sub 3} impregnated with NH{sub 4}OH played an important role in enhancing the desulfurization property of the {alpha}-Al{sub 2}O{sub 3}. Due to the strong adsorption capability of HNa, more NH{sub 4}OH was adsorbed in the adsorbent of HNa/{alpha}-Al{sub 2}O{sub 3} the longer a high sulfur dioxide (SO{sub 2}) conversation rate was maintained. In addition, because the desulfurization product was a compound fertilizer consisting of ammonium sulfate ((NH{sub 4}){sub 2}SO{sub 4}), ammonium humate (HNH{sub 4}), and HNa, the recycling use of {alpha}-Al{sub 2}O{sub 3} was also easily achieved. Thus, this study can provide a new cost-effective way to remove SO{sub 2} from flue gas.

  8. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes

    SciTech Connect

    1989-08-21

    Mass transfer investigation experiments were performed to determine the controlling physical and chemical processes that limit Ca(OH){sub 2} sorbent utilization in flue gas desulfurization. A computer model has been established to estimate the relative contribution of gas- and liquid-phase mass transfer and inherent sorbent reactivity. Currently, the mass transfer investigation tests are on schedule and will be continued next year. More pilot-plant tests are planned to support field tests and mass transfer enhancement evaluations. 48 figs., 7 tabs.

  9. Sodium-limestone double alkali flue gas desulfurization process with improved limestone utilization

    SciTech Connect

    Biolchini, R.J.; Boward, W.L. Jr.; Wang, K.H.

    1987-08-18

    This patent describes a sodium-limestone double alkali process for the continuous desulfurization of flue gas, having the steps of absorbing sulfur dioxide from an SO/sub 2/-containing gas stream in an absorber with an aqueous solution of sodium sulfite and sodium bisulfite, diverting at least a portion of the absorber effluent solution for regeneration with limestone, introducing limestone into the diverted absorber effluent solution to convert bisulfite to sulfite, separating by-product solids from the limestone-treated solution, and returning regenerated solution to the absorber, the improvement for increasing the utilization of the limestone used during the regeneration operation.

  10. Utilizing secondary heat to heat wash oil in the coke-oven gas desulfurization division

    SciTech Connect

    Volkov, E.L.

    1981-01-01

    Removal of hydrogen sulfide from the coke-oven gas by the vacuum-carbonate method involves significant energy costs, comprising about 47% of the total costs of the process. This is explained by the significant demand of steam for regeneration of the wash oil, the cost of which exceeds 30% of the total operating costs. The boiling point of the saturated wash oil under vacuum does not exceed 70/sup 0/C, thus the wash oil entering the regenerator can be heated either by the direct coke-oven gas or by the tar supernatant from the gas collection cycle. Utilizing the secondary heat of the direct coke-oven gas and the tar supernatant liquor (the thermal effect is approximately the same) to heat the wash oil from the gas desulfurization shops significantly improves the industrial economic indices. Heating the wash oil from gas desulfurization shops using the vacuum-carbonate method by the heat of the tar supernatant liquor may be adopted at a number of coking plants which have a scarcity of thermal resources and which have primary coolers with vertical tubes.

  11. Bench-Scale Demonstration of Hot-Gas Desulfurization Technology

    SciTech Connect

    Jeffrey W. Portzer; Santosh K. Gangwal

    1998-12-01

    The U.S. Department of Energy (DOE), Federal Energy Technology Center (FETC), is sponsoring research in advanced methods for controlling contaminants in hot coal gasifier gas (coal-derived fuel-gas) streams of integrated gasification combined-cycle (IGCC) power systems. The hot gas cleanup work seeks to eliminate the need for expensive heat recovery equipment, reduce efficiency losses due to quenching, and minimize wastewater treatment costs.

  12. Development of a hot-gas desulfurization system for IGCC applications

    SciTech Connect

    Gupta, R.; McMichael, W.J.; Gangwal, S.K.; Jain, S.C.; Dorchak, T.P.

    1992-12-31

    Integrated gasification combined cycle (IGCC) power plants are being advanced worldwide to produce electricity from coal because of their superior environmental performance, economics, and efficiency in comparison to conventional coal-based power plants. One key component of an advanced IGCC power plant is a hot-gas desulfurization system employing regenerable sorbents. To carry out hot-gas desulfurization in a fluidized-bed reactor, it is necessary that the sorbents have high attrition resistance, while still maintaining high chemical reactivity and sulfur absorption capacity. Also, efficient processes are needed for the treatment of SO{sub 2}-containing regeneration off-gas to produce environmentally benign waste or useful byproducts. A series of durable zinc titanate sorbents were formulated and tested in a bench-scale fluidized-bed reactor system. Reactive sorbents were developed with addition resistance comparable to fluid-bed cracking (FCC) catalysts used in petroleum refineries. In addition, progress continues on the development of the Direct Sulfur Recovery Process (DSRP) for converting SO{sub 2} in the regeneration off-gas to elemental sulfur. Plans are under way to test these bench-scale systems at gasifier sites with coal gas. This paper describes the status and future plans for the demonstration of these technologies.

  13. Natural gas imports and exports, fourth quarter report 1999

    SciTech Connect

    2000-03-01

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports showing natural gas import and export activity. Companies are required to file quarterly reports. Attachments show the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent quarters, volumes and prices of gas purchased by long-term importers and exporters during the past 12 months, volume and price data for gas imported on a short-term or spot market basis, and the gas exported on a short-term or spot market basis to Canada and Mexico.

  14. Natural gas imports and exports, first quarter report 2000

    SciTech Connect

    2000-06-01

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports showing natural gas import and export activity. Companies are required to file quarterly reports. Attachments show the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the 5 most recent reporting quarters, volumes and prices of gas purchased by long-term importers and exporters during the past 12 months, volume and price data for gas imported on a short-term or spot market basis, and the gas exported on a short-term or spot market basis to Canada and Mexico.

  15. Natural gas imports and exports, third quarter report 2000

    SciTech Connect

    2000-12-01

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports showing natural gas import and export activity. Companies are required to file quarterly reports. Attachments show the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the 5 most recent quarters, volumes and prices of gas purchased by long-term importers and exporters during the past 12 months, volume and price data for gas imported on a short-term or spot market basis, and the gas exported on a short-term or spot market basis to Canada and Mexico.

  16. An investigation into Cu-Mn based sorbent for hot gas desulfurization

    SciTech Connect

    Wan Chen; Sha Xingzhong; Shen Wenqin; Xiong Lihong

    1998-12-31

    In the integrated gasification combined cycle for generation of electricity from coal, the efficient removal of sulfur is essential for improvement in thermal efficiency and process simplification. A family of copper manganese oxide sorbents has been studied. They show better strength and higher sulfur capacity than zinc based sorbents. The integrated gasification combined cycle (IGCC) is one of the most attractive technologies for advanced electricity generation. The coal gas cleanup process is necessary not only for the protection of gas turbine hardware, but also in compliance with the environmental requirements. In order to improve the efficiency of the overall cycle and simplify the process, the coal gas is purified at high temperature. For removal of hydrogen sulfide, the focus of much current work on hot coal gas desulfurization is primarily on the usage of zinc ferrite and zinc titanate sorbents. Zinc titanate is a promising sorbent and displays better strength than zinc ferrite, but its sulfur capacity is low. Therefore novel sorbents are still being searched for which can show improved properties. A family of copper manganese oxide sorbents has been studied and then their desulfurization properties are introduced here.

  17. BUILDING MATERIALS MADE FROM FLUE GAS DESULFURIZATION BY-PRODUCTS

    SciTech Connect

    Michael W. Grutzeck; Maria DiCola; Paul Brenner

    2006-03-30

    Flue gas desulphurization (FGD) materials are produced in abundant quantities by coal burning utilities. Due to environmental restrains, flue gases must be ''cleaned'' prior to release to the atmosphere. They are two general methods to ''scrub'' flue gas: wet and dry. The choice of scrubbing material is often defined by the type of coal being burned, i.e. its composition. Scrubbing is traditionally carried out using a slurry of calcium containing material (slaked lime or calcium carbonate) that is made to contact exiting flue gas as either a spay injected into the gas or in a bubble tower. The calcium combined with the SO{sub 2} in the gas to form insoluble precipitates. Some plants have been using dry injection of these same materials or their own Class C fly ash to scrub. In either case the end product contains primarily hannebachite (CaSO{sub 3} {center_dot} 1/2H{sub 2}O) with smaller amounts of gypsum (CaSO{sub 4} {center_dot} 2H{sub 2}O). These materials have little commercial use. Experiments were carried out that were meant to explore the feasibility of using blends of hannebachite and fly ash mixed with concentrated sodium hydroxide to make masonry products. The results suggest that some of these mixtures could be used in place of conventional Portland cement based products such as retaining wall bricks and pavers.

  18. Apparatus for hot-gas desulfurization of fuel gases

    DOEpatents

    Bissett, Larry A.

    1992-01-01

    An apparatus for removing sulfur values from a hot fuel gas stream in a fdized bed contactor containing particulate sorbent material by employing a riser tube regeneration arrangement. Sulfur-laden sorbent is continuously removed from the fluidized bed through a stand pipe to the riser tube and is rapidly regenerated in the riser tube during transport of the sorbent therethrough by employing an oxygen-containing sorbent regenerating gas stream. The riser tube extends from a location below the fluidized bed to an elevation above the fluidized bed where a gas-solid separating mechanism is utilized to separate the regenerated particulate sorbent from the regeneration gases and reaction gases so that the regenerated sorbent can be returned to the fluidized bed for reuse.

  19. Durable zinc oxide-containing sorbents for coal gas desulfurization

    DOEpatents

    Siriwardane, Ranjani V.

    1996-01-01

    Durable zinc-oxide containing sorbent pellets for removing hydrogen sulfide from a gas stream at an elevated temperature are made up to contain titania as a diluent, high-surface-area silica gel, and a binder. These materials are mixed, moistened, and formed into pellets, which are then dried and calcined. The resulting pellets undergo repeated cycles of sulfidation and regeneration without loss of reactivity and without mechanical degradation. Regeneration of the pellets is carried out by contacting the bed with an oxidizing gas mixture.

  20. Process for the manufacture of an attrition resistant sorbent used for gas desulfurization

    DOEpatents

    Venkataramani, Venkat S.; Ayala, Raul E.

    2003-09-16

    This process produces a sorbent for use in desulfurization of coal gas. A zinc titanate compound and a metal oxide are mixed by milling the compounds in an aqueous medium, the resulting mixture is dried and then calcined, crushed, sleved and formed into pellets for use in a moving-bed reactor. Metal oxides suitable for use as an additive in this process include: magnesium oxide, magnesium oxide plus molybdenum oxide, calcium oxide, yttrium oxide, hafnium oxide, zirconium oxide, cupric oxide, and tin oxide. The resulting sorbent has a percentage of the original zinc or titanium ions substituted for the oxide metal of the chosen additive.

  1. Adipic acid-enhanced limestone flue gas desulfurization system commercial demonstration. [Missouri

    SciTech Connect

    Hargrove, O.W. Jr.; Colley, J.D.; Mobley, J.D.

    1981-01-01

    A full-scale demonstration carried out at Springfield, Mo City Utilities Southwest Power Plant in 1980-1981 on adipic acid enhanced limestone flue gas desulfurization system is reported. The major process findings during the demonstration are discussed. It is found that adipic acid is a viable means for improving SO/sub 2/ removal in scrubbers which are limited from a dissolved alkalinity standpoint. Dibasic acid (a mixture of glutaric, adipic, and succinic acids) is a technically viable alternative to adipic acid. 6 refs.

  2. GE`s worldwide experience with IFO based gypsum producing flue gas desulfurization systems

    SciTech Connect

    Saleem, A.

    1994-12-31

    The In-Situ Forced Oxidation (IFO) process to produce gypsum in a commercial scale flue gas desulfurization (FGD) system was first demonstrated by GE Environmental Systems in 1980 at the Monticello Generating Station of Texas Utilities. Since then, the IFO technology developed and demonstrated by GE has become the industry standard and is used extensively on a world-wide basis to produce both commercial and disposable-grade gypsum. The paper gives an overview of the development, demonstration, commercial design and current status of the IFO technology.

  3. Flue gas desulfurization gypsum agricultural network alabama (bermudagrass)

    USDA-ARS?s Scientific Manuscript database

    Synthetic gypsum is being produced in large quantities each year as a byproduct of SO2 removal from flue gas stream at coal-fired utility plants. This synthetic gypsum which is believed to be comparable or better than mined gypsum may enhance crop production. However, there is a paucity of informati...

  4. Advanced fuel gas desulfurization (AFGD) demonstration project. Technical progress report No. 19, July 1, 1994--September 30, 1994

    SciTech Connect

    1995-12-01

    The {open_quotes}Advanced Flue Gas Desulfurization (AFGD) Demonstration Project{close_quotes} is a $150.5 million cooperative effort between the U.S. Department of Energy and Pure Air, a general partnership of Air Products and Chemicals, Inc. and Mitsubishi Heavy Industries America, Inc. The AFGD process is one of several alternatives to conventional flue gas desulfurization (FGD) being demonstrated under the Department of Energy`s Clean Coal Technology Demonstration Program. The AFGD demonstration project is located at the Northern Indiana Public Service Company`s Bailly Generating Station, about 12 miles northeast of Gary, Indiana.

  5. BENCH-SCALE DEMONSTRATION OF HOT-GAS DESULFURIZATION TECHNOLOGY

    SciTech Connect

    1998-05-01

    The Direct Sulfur Recovery Process (DSRP) is a one- or two-stage catalytic reduction process for efficiently converting to elemental sulfur up to 98 percent or more of the sulfur dioxide (SO{sub 2}) contained in the regeneration offgas streams produced in advanced integrated gasification combined cycle (IGCC) power systems. The DSRP reacts the regeneration offgas with a small slipstream of coal gas to effect the desired reduction. In this project the DSRP was demonstrated with actual coal gas (as opposed to the simulated laboratory mixtures used in previous studies) in a 75-mm, 1-L size fixed-bed reactor. Integrated with this testing, a US Department of Energy/Research Triangle Institute (DOE/RTI) patented zinc titanate-based fluidizable sorbent formulation was tested in a 75-mm (3-in.) diameter fluidized-bed reactor, and the regeneration offgas from that test was treated with the bench-unit DSRP. The testing was conducted at the DOE Federal Energy Technology Center (FETC)-Morgantown in conjunction with test campaigns of the pilot-scale gasifier there. The test apparatus was housed in a mobile laboratory built in a specially equipped office trailer that facilitated moving the equipment from RTI in North Carolina to the West Virginia test site. A long duration test of the DSRP using actual coal gas and simulated regeneration offgas showed no degradation in efficiency of conversion to elemental sulfur after 160 h of catalyst exposure. An additional exposure (200 h) of that same catalyst charge at the General Electric pilot gasifier showed only a small decline in performance. That problem is believed to have been caused by tar and soot deposits on the catalyst, which were caused by the high tar content of the atypical fixed-bed gasifier gas. A six-fold larger, single-stage skid-mounted DSRP apparatus was fabricated for additional, larger-scale slipstream testing.

  6. Durable zinc ferrite sorbent pellets for hot coal gas desulfurization

    DOEpatents

    Jha, Mahesh C.; Blandon, Antonio E.; Hepworth, Malcolm T.

    1988-01-01

    Durable, porous sulfur sorbents useful in removing hydrogen sulfide from hot coal gas are prepared by water pelletizing a mixture of fine zinc oxide and fine iron oxide with inorganic and organic binders and small amounts of activators such as sodium carbonate and molybdenite; the pellets are dried and then indurated at a high temperature, e.g., 1800.degree. C., for a time sufficient to produce crush-resistant pellets.

  7. Flue gas desulfurization/denitrification using metal-chelate additives

    DOEpatents

    Harkness, J.B.L.; Doctor, R.D.; Wingender, R.J.

    1985-08-05

    A method of simultaneously removing SO/sub 2/ and NO from oxygen-containing flue gases resulting from the combustion of carbonaceous material by contacting the flue gas with an aqueous scrubber solution containing an aqueous sulfur dioxide sorbent and an active metal chelating agent which promotes a reaction between dissolved SO/sub 2/ and dissolved NO to form hydroxylamine N-sulfonates. The hydroxylamine sulfonates are then separated from the scrubber solution which is recycled. 3 figs.

  8. Flue gas desulfurization/denitrification using metal-chelate additives

    DOEpatents

    Harkness, John B. L.; Doctor, Richard D.; Wingender, Ronald J.

    1986-01-01

    A method of simultaneously removing SO.sub.2 and NO from oxygen-containing flue gases resulting from the combustion of carbonaceous material by contacting the flue gas with an aqueous scrubber solution containing an aqueous sulfur dioxide sorbent and an active metal chelating agent which promotes a reaction between dissolved SO.sub.2 and dissolved NO to form hydroxylamine N-sulfonates. The hydroxylamine sulfonates are then separated from the scrubber solution which is recycled.

  9. Composition of matter useful in flue gas desulfurization process

    SciTech Connect

    Lurie, D.

    1983-05-03

    Flue gas having a content of sulfur dioxide is passed upwardly through a scrubbing tower against a descending flow of recycled aqueous sodium aluminate-sodium hydroxide liquor. The sulfur dioxide in the gas is converted to sodium and aluminum sulfates and sulfites and the liquor removes any fly ash present in the gas. Underflow is continuously discharged from the tower and is sent to an evaporator for removal of excess water. Make-up solutions of sodium sulfate and aluminum sulfate are added, as necessary. Carbonaceous reducing agent is added to the discharge from the evaporator. The mixture is continuously fed into a reducing furnace where the sulfates and sulfites are reduced to sulfides. The product of the furnace (Molten sodium and aluminum sulfides) is charged into a continuous hydrolyzer. Hydrogen sulfide is evolved and collected, and, if desired, its sulfur content is converted to elementary sulfur. The underflow from the hydrolyzer is filtered. The filtrate is aqueous sodium aluminate sodium hydroxide solution which is recycled to the scrubbing tower.

  10. Natural gas conversion process. Sixth quarterly report

    SciTech Connect

    Not Available

    1992-12-01

    The experimental apparatus was dismantled and transferred to a laboratory space provided by Lawrence Berkeley Laboratory (LBL) which is already equipped with a high-ventilation fume hood. This will enable us to make tests at higher gas flow rates in a safe environment. Three papers presented at the ACS meeting in San Francisco (Symposium on Natural Gas Upgrading II) April 5--10, 1992 show that the goal of direct catalytic conversion of Methane into heavier Hydrocarbons in a reducing atmosphere is actively pursued in three other different laboratories. There are similarities in their general concept with our own approach, but the temperature range of the experiments reported in these recent papers is much lower and this leads to uneconomic conversion rates. This illustrates the advantages of Methane activation by a Hydrogen plasma to reach commercial conversion rates. A preliminary process flow diagram was established for the Integrated Process, which was outlined in the previous Quarterly Report. The flow diagram also includes all the required auxiliary facilities for product separation and recycle of the unconverted feed as well as for the preparation and compression of the Syngas by-product.

  11. Pilot-plant technical assessment of wet flue gas desulfurization using limestone

    SciTech Connect

    Ortiz, F.J.G.; Vidal, F.; Ollero, P.; Salvador, L.; Cortes, V.; Gimenez, A.

    2006-02-15

    An experimental study was performed on a countercurrent pilot-scale packed scrubber for wet flue gas desulfurization (FGD). The flow rate of the treated flue gas was around 300 Nm{sup 3}/h, so the pilot-plant capacity is one of the largest with respect to other published studies on a pilot-plant wet FGD. The tests were carried out at an SO{sub 2} inlet concentration of 2000 ppm by changing the recycle slurry pH to around 4.8 and the L/G ratio to between 7.5 and 15. Three types of limestone were tested, obtaining desulfurization efficiencies from 59 to 99%. We show the importance of choosing an appropriate limestone in order to get a better performance from the FGD plant. Thus, it is important to know the reactivity (on a laboratory scale) and the sorbent utilization (on a pilot-plant scale) in order to identify if a limestone is reactive enough and to compare it with another type. In addition, by using the transfer-unit concept, a function has been obtained for the desulfurization efficiency, using the L/G ratio and the recycle slurry pH as independent variables. The Ca/S molar ratio is related to these and to the SO{sub 2} removal efficiency. This function, together with a simplified function of the operation variable cost, allows us to determine the pair (L/G ratio and pH) to achieve the desired SO{sub 2} removal with the minimum operation cost. Finally, the variable operation costs between packed towers and spray scrubbers have been compared, using as a basis the pilot packed tower and the industrial spray column at the Compostilla Power Station's FGD plant (in Leon, Spain).

  12. Hot particulate removal and desulfurization results from the METC integrated gasification and hot gas cleanup facility

    SciTech Connect

    Rockey, J.M.

    1995-06-01

    The Morgantown Energy Technology Center (METC) is conducting experimental testing using a 10-inch diameter fluid-bed gasifier (FBG) and modular hot gas cleanup rig (MGCR) to develop advanced methods for removing contaminants in hot coal gasifier gas streams for commercial development of integrated gasification combined-cycle (IGCC) power systems. The program focus is on hot gas particulate removal and desulfurization technologies that match the temperatures and pressures of the gasifier, cleanup system, and power generator. The purpose of this poster is to present the program objectives and results of the work conducted in cooperation with industrial users and vendors to meet the vision for IGCC of reducing the capital cost per kilowatt to $1050 and increasing the plant efficiency to 52% by the year 2010.

  13. Calcium bisulfite oxidation rate in the wet limestone-gypsum flue gas desulfurization process

    SciTech Connect

    Lancia, A.; Musmarra, D.

    1999-06-01

    In this paper oxidation of calcium bisulfite in aqueous solutions was studied, in connection with the limestone-gypsum flue gas desulfurization process. Experimental measurements of the oxidation rate were carried out in a laboratory scale stirred reactor with continuous feeding of both gas and liquid phase. A calcium bisulfite clear solution was used as liquid phase, and pure oxygen or mixtures of oxygen and nitrogen were used as gas phase. Experiments were carried out at T = 45 C varying the composition of the liquid phase and the oxygen partial pressure. Manganous sulfate was used as catalyst. The analysis of the experimental results showed that the kinetics of bisulfite oxidation in the presence of MnSO{sub 4} follow a parallel reaction mechanism, in which the overall reaction rate can be calculated as the sum between the uncatalyzed rate (3/2 order in bisulfite ion) and the catalyzed reaction rate (first order in manganous ion).

  14. Use of adipic acid to enhance flue gas desulfurization

    SciTech Connect

    Ostroff, N.; Laslo, D.

    1984-01-01

    From a chemical point of view, FGD is an acid-base neutralization reaction where the overall rate is balanced by the dissolution of (limestone) alkali, and the absorption of sulfur dioxide. The former occurs at a solid/liquid interface, and the latter occurs at a liquid/gas interface. The rate of each of these processes is determined by local conditions, notably, pH. The introduction of a buffering agent lowers the pH at the solid-liquid interface, thereby increasing the rate of limestone dissolution, and simultaneously, raises the pH at the liquid/gas interface, thereby increasing the rate of absorption. Studies performed during the past several years have established that adipic acid is the best available choice for application because of its unique combination of physical and chemical properties, and its price and availability. This paper discusses the theory of adipic acid enhancement and the mathematics used to describe these phenomena trace its history from the laboratory through full scale trials.

  15. [Reactivity of the limestone in wet flue gas desulfurization].

    PubMed

    Zhu, Tian-le; Li, Yao; Ling, Xuan; Liu, Hong-ju; Xu, Feng-gang; Liu, Han-qiang

    2005-11-01

    On the basis of the analysis of chemical components of the natural limestones from different deposits in China, the pore structures of the typical limestones, with the different CaCO3 content, were examined. The reactivity of the limestones was investigated by sulfuric acid titration and gas-liquid absorption methods. The research results showed that the specific surface area of the natural limestones studied in this work was about 1.8 m2/g. It was seen that the pH of the limestone slurry rapidly decreased and then back up when the sulfuric acid was added. The higher the CaCO3 content was, or the smaller the particle size was, the larger the pH back-up rate was, and similarly the faster the SO2 concentration of the reactor outlet increased. The Reactivity of the limestone obtained by the sulfuric acid titration had the same features as that obtained by the gas liquid absorption. Compared with the specific surface area, the CaCO3 content had more effect on the reactivity of the limestones. The particle size of the limestones had a significant effect on the reactivity when the particle size was relatively large, that is less than 300-360 mesh, vice versa.

  16. Natural gas imports and exports. Second quarter report, 1998

    SciTech Connect

    1998-11-01

    The Office of Natural Gas and Petroleum Import and Export Activities prepared quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports. This report is for the second quarter of 1998 (April through June). Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent reporting quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past 12 months. Attachment C shows volume and price information pertaining to gas imported on a short-term or spot market basis. Attachment D shows the gas exported on a short-term or spot market basis to Canada and Mexico.

  17. Natural gas imports and exports: Third quarter report, 1998

    SciTech Connect

    1998-12-31

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports. This report is for the third quarter of 1998 (July--September). Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent calendar quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past 12 months. Attachment C shows volume and price information pertaining to gas imported on a short-term or spot market basis. Attachment D shows the gas exported on a short-term or spot market basis to Canada and Mexico.

  18. Natural gas imports and exports. First quarter report, 1998

    SciTech Connect

    1998-08-01

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports. This report is for the first quarter of 1998 (January through March). Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent reporting quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past 12 months. Attachment C shows volume and price information pertaining to gas imported on a short-term or spot market basis. Attachment D shows the gas exported on a short-term or spot market basis to Canada and Mexico.

  19. Natural gas imports and exports. Fourth quarter report, 1998

    SciTech Connect

    1998-12-31

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports. This report is for the fourth quarter of 1998 (October through December). Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent reporting quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past 12 months. Attachment C shows volume and price information pertaining to gas imported on a short-term or spot market basis. Attachment D shows the gas exported on a short-term or spot market basis to Canada and Mexico.

  20. Development of advanced hot-gas desulfurization sorbents

    SciTech Connect

    Jothimurugesan, K.; Adeyiga, A.A.; Gangwal, S.K.

    1995-11-01

    The objective of this study is to develop hot-gas cleanup sorbents for relatively lower temperature application, with emphasis on the temperature applications, with emphasis on the temperature range from 343--538 C. A number of formulations will be prepared and screened for testing in a 1/2-inch fixed bed reactor at high pressure (1 to 20 atm) and high temperatures using simulated coal-derived fuel-gases. Screening criteria will include, chemical reactivity, stability, and regenerability over the temperature range of 343 C to 538 C. Each formulation will be tested for up to 5 cycles of absorption and regeneration. To prevent sulfation, catalyst additives will be investigated, which would promote a lower ignition of the regeneration. Selected superior formulation will be tested for long term (up to at least 30 cycles) durability and chemical reactivity in the reactor. Zinc oxide based sorbents were prepared and characterized as fresh, sulfided, and regenerated sorbents. Results are presented.

  1. Microbial CO conversions with applications in synthesis gas purification and bio-desulfurization.

    PubMed

    Sipma, Jan; Henstra, Anne M; Parshina, Sofiya M; Lens, Piet N; Lettinga, Gatze; Stams, Alfons J M

    2006-01-01

    Recent advances in the field of microbial physiology demonstrate that carbon monoxide is a readily used substrate by a wide variety of anaerobic micro-organisms, and may be employed in novel biotechnological processes for production of bulk and fine chemicals or in biological treatment of waste streams. Synthesis gas produced from fossil fuels or biomass is rich in hydrogen and carbon monoxide. Conversion of carbon monoxide to hydrogen allows use of synthesis gas in existing hydrogen utilizing processes and is interesting in view of a transition from hydrogen production from fossil fuels to sustainable (CO2-neutral) biomass. The conversion of CO with H2O to CO2 and H2 is catalyzed by a rapidly increasing group of micro-organisms. Hydrogen is a preferred electron donor in biotechnological desulfurization ofwastewaters and flue gases. Additionally, CO is a good alternative electron donor considering the recent isolation of a CO oxidizing, sulfate reducing bacterium. Here we review CO utilization by various anaerobic micro-organisms and their possible role in biotechnological processes, with a focus on hydrogen production and bio-desulfurization.

  2. Land application uses for dry flue gas desulfurization by-products: Phase 3

    SciTech Connect

    Dick, W.; Bigham, J.; Forster, R.; Hitzhusen, F.; Lal, R.; Stehouwer, R.; Traina, S.; Wolfe, W.; Haefner, R.; Rowe, G.

    1999-01-31

    New flue gas desulfurization (FGD) scrubbing technologies create a dry, solid by-product material consisting of excess sorbent, reaction product that contains sulfate and sulfite, and coal fly ash. Generally, dry FGD by-products are treated as solid wastes and disposed in landfills. However, landfill sites are becoming scarce and tipping fees are constantly increasing. Provided the environmental impacts are socially and scientifically acceptable, beneficial uses via recycling can provide economic benefits to both the producer and the end user of the FGD. A study titled ''Land Application Uses for Dry Flue Gas Desulfurization By-Products'' was initiated in December, 1990 to develop and demonstrate large volume, beneficial uses of FGD by-products. Phase 1 and Phase 2 reports have been published by the Electric Power Research Institute (EPRI), Palo Alto, CA. Phase 3 objectives were to demonstrate, using field studies, the beneficial uses of FGD by-products (1) as an amendment material on agricultural lands and on abandoned surface coal mine land, (2) as an engineering material for soil stabilization and raid repair, and (3) to assess the environmental and economic impacts of such beneficial uses. Application of dry FGD by-product to three soils in place of agricultural limestone increased alfalfa (Medicago sativa L.) and corn (Zea may L.) yields. No detrimental effects on soil and plant quality were observed.

  3. Hot coal gas desulfurization with manganese-based sorbents. Final report, September 1992--December 1994

    SciTech Connect

    Hepworth, M.T.; Slimane, R.B.

    1994-11-01

    The focus of much current work being performed by the Morgantown Energy Technology Center (METC) of the Department of Energy on hot coal-derived fuel gas desulfurization is in the use of zinc-based sorbents. METC has shown interest in formulating and testing manganese-based pellets as alternative effective sulfur sorbents in the 700 to 1200{degree}C temperature range. To substantiate the potential superiority of Mn-based pellets, a systematic approach toward the evaluation of the desulfurizing power of single-metal sorbents is developed based on thermodynamic considerations. This novel procedure considered several metal-based sorbents and singled out manganese oxide as a prime candidate sorbent capable of being utilized under a wide temperature range, irrespective of the reducing power (determined by CO{sub 2}/CO ratio) of the fuel gas. Then, the thermodynamic feasibility of using Mn-based pellets for the removal of H{sub 2}S from hot-coal derived fuel gases, and the subsequent oxidative regeneration of loaded (sulfided) pellets was established. It was concluded that MnO is the stable form of manganese for virtually all commercially available coal-derived fuel gases. In addition, the objective of reducing the H{sub 2}S concentration below 150 ppMv to satisfy the integrated gasification combined cycle system requirement was shown to be thermodynamically feasible. A novel process is developed for the manufacture of Mn-based spherical pellets which have the desired physical and chemical characteristics required.

  4. Potential Agricultural Uses of Flue Gas Desulfurization Gypsum in the Northern Great Plains

    SciTech Connect

    DeSutter, T.M.; Cihacek, L.J.

    2009-07-15

    Flue gas desulfurization gypsum (FGDG) is a byproduct from the combustion of coal for electrical energy production. Currently, FGDG is being produced by 15 electrical generating stations in Alabama, Florida, Indiana, Iowa, Kentucky, Ohio, North Carolina, South Carolina, Tennessee, Texas, and Wisconsin. Much of this byproduct is used in the manufacturing of wallboard. The National Network for Use of FGDG in Agriculture was initiated to explore alternative uses of this byproduct. In the northern Great Plains (North Dakota, South Dakota, and Montana), FGDG has the potential to be used as a Ca or S fertilizer, as an acid soil ameliorant, and for reclaiming or mitigating sodium-affected soils. Greater than 1.4 million Mg of FGDG could initially be used in these states for these purposes. Flue gas desulfurization gypsum can be an agriculturally important resource for helping to increase the usefulness of problem soils and to increase crop and rangeland production. Conducting beneficial use audits would increase the public awareness of this product and help identify to coal combustion electrical generating stations the agriculturally beneficial outlets for this byproduct.

  5. Advanced Flue Gas Desulfurization (AFGD) Demonstration Project, A DOE Assessment

    SciTech Connect

    National Energy Technology Laboratory

    2001-08-31

    The AFGD process as demonstrated by Pure Air at the Bailly Station offers a reliable and cost-effective means of achieving a high degree of SO{sub 2} emissions reduction when burning high-sulfur coals. Many innovative features have been successfully incorporated in this process, and it is ready for widespread commercial use. The system uses a single-loop cocurrent scrubbing process with in-situ oxidation to produce wallboard-grade gypsum instead of wet sludge. A novel wastewater evaporation system minimizes effluents. The advanced scrubbing process uses a common absorber to serve multiple boilers, thereby saving on capital through economies of scale. Major results of the project are: (1) SO{sub 2} removal of over 94 percent was achieved over the three-year demonstration period, with a system availability exceeding 99.5 percent; (2) a large, single absorber handled the combined flue gas of boilers generating 528 MWe of power, and no spares were required; (3) direct injection of pulverized limestone into the absorber was successful; (4) Wastewater evaporation eliminated the need for liquid waste disposal; and (5) the gypsum by-product was used directly for wallboard manufacture, eliminating the need to dispose of waste sludge.

  6. Chemical formulation and combined process for inhibiting deposition and corrosion in cooling water and gypsum scaling in flue gas desulfurization scrubber systems

    SciTech Connect

    Mouche, R.J.; Lin, M.L.; Ekis, E.W. Jr.

    1989-05-30

    A combined cooling water/flue gas desulfurization process is described comprising: (a) contacting a gas with water in a cooling tower the gas having a lower temperature than the water such that upon contact the water is cooled by the transfer of thermal energy from the water to the gas. The water comprising between about 0.2 and about 100 ppm active by weight of an inhibitor formulation comprising polyacrylate, polymaleic anhydride, and phosphonate; (b) contacting a sulfur-containing gas with reagent slurry in a flue gas desulfurizer thereby desulfurizing the sulfur containing gas; and (c) supplying at least a portion of the water from the cooling tower to make up at least a portion of wash water in the desulfurizer, the water being supplied in an amount sufficient to maintain between about 0.01 and about 20 ppm active by weight of the inhibitor formulation in the reagent wash water.

  7. Natural gas: Imports and exports third quarter report 1993

    SciTech Connect

    Not Available

    1993-12-31

    The Office of Fuels Programs prepares quarterly reports summarizing the data provided by companies with authorizations to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports with the OFP. This report is for the third quarter of 1993 (July--September). Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent reporting quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past twelve months (October 1992--September 1993). Attachment C shows volume and price information pertaining to gas imported on a short-term or spot market basis. Attachment D shows the gas exported on a short-term or spot market basis to Canada and Mexico.

  8. Impact of Leaching Conditions on Constituents Release from Flue Gas Desulfurization Gypsum (FGDG) and FGDG-Soil Mixture

    EPA Science Inventory

    The interest in using Flue Gas Desulfurization Gypsum(FGDG) has increased recently. This study evaluates the leaching characteristics of trace elements in "modern" FGDG (produced after fly ash removal) and FGDG-mixed soil (SF) under different environmental conditions using rece...

  9. Flue gas desulfurization gypsum: Implication for runoff and nutrient losses associated with broiler litter use on pastures on Ultisols

    USDA-ARS?s Scientific Manuscript database

    In two controlled rainfall simulation experiments (June 2009 & May 2011), runoff, nutrient (N, P, Ca, Mg) losses, and total suspended solids in runoff were compared among six treatments consisting of four rates of flue gas desulfurization gypsum (FGDG) (0, 2.2, 4.5, 9.0 Mg ha-1) with 13.5 Mg ha-1 ea...

  10. Mercury emission and plant uptake of trace elements during early stage of soil amendment using flue gas desulfurization materials.

    USDA-ARS?s Scientific Manuscript database

    A pilot-scale field study was carried out to investigate the distribution of Hg and other selected elements in the three potential mitigation pathways, i.e., emission to ambient air, uptake by surface vegetation (i.e., grass), and rainfall infiltration, after flue gas desulfurization (FGD) material ...

  11. Impact of Leaching Conditions on Constituents Release from Flue Gas Desulfurization Gypsum (FGDG) and FGDG-Soil Mixture

    EPA Science Inventory

    The interest in using Flue Gas Desulfurization Gypsum(FGDG) has increased recently. This study evaluates the leaching characteristics of trace elements in "modern" FGDG (produced after fly ash removal) and FGDG-mixed soil (SF) under different environmental conditions using rece...

  12. Three annual flue gas desulfurization gypsum applications on macronutrient and micronutrient losses in runoff from bermudagrass fertilized with poultry litter

    USDA-ARS?s Scientific Manuscript database

    Considerable amounts of flue gas desulfurization (FGD) gypsum are being produced as a by-product of generating electricity. As a result, beneficial reuse of this by-product is being sought to reduce landfilling and its associated cost. The use of this byproduct as a low-cost soil amendment for suppl...

  13. Use of animal waste and flue gas desulfurized gypsum to improve forage production on reclaimed mine soil in Mississippi

    USDA-ARS?s Scientific Manuscript database

    Reclaimed mine soils amended with flue gas desulfurized (FGD) gypsum may tolerate higher levels of animal manure, and would therefore be more productive in the long-term. Studies were conducted in respread soil during the first year of land reclamation at Red Hills Mine, a surface lignite mine in no...

  14. Carbonation of gypsum from wet flue gas desulfurization process: experiments and modeling.

    PubMed

    Tan, Wenyi; Zhang, Zixin; Li, Hongyi; Li, Youxu; Shen, Zewen

    2017-03-01

    In this paper, waste gypsum from wet flue gas desulfurization (WFGD) mixed with NH3·H2O was applied for CO2 absorption in the solid-liquid-gas phase system. The effects of operation temperature, CO2 flow rates, and ammonia-to-gypsum ratio on carbonation process were discussed. Meanwhile, a model for CO2 absorption in the suspension of WFGD gypsum and ammonia was established. The results indicate that higher temperature favors the reaction, and WFGD gypsum conversion can be achieved above 90% even at lower ammonia-to-gypsum ratio, while CO2 conversion reaches 90% and ammonia utilization is up to 83.69%. The model fits well with the experimental results at various CO2 flow rates and predicts the concentration distribution of the main species, including CO2 absorbed, NH2COO(-), and HCO3(-).

  15. Model predictive control of a wet limestone flue gas desulfurization pilot plant

    SciTech Connect

    Perales, A.L.V.; Ollero, P.; Ortiz, F.J.G.; Gomez-Barea, A.

    2009-06-15

    A model predictive control (MPC) strategy based on a dynamic matrix (DMC) is designed and applied to a wet limestone flue gas desulfurization (WLFGD) pilot plant to evaluate what enhancement in control performance can be achieved with respect to a conventional decentralized feedback control strategy. The results reveal that MPC can significantly improve both reference tracking and disturbance rejection. For disturbance rejection, the main control objective in WLFGD plants, selection of tuning parameters and sample time, is of paramount importance due to the fast effect of the main disturbance (inlet SO{sub 2} load to the absorber) on the most important controlled variable (outlet flue gas SO{sub 2} concentration). The proposed MPC strategy can be easily applied to full-scale WLFGD plants.

  16. Experimental investigation and modeling of a wet flue gas desulfurization pilot plant

    SciTech Connect

    Kiil, S.; Michelsen, M.L.; Dam-Johansen, K.

    1998-07-01

    A detailed model for a wet flue gas desulfurization (FGD) pilot plant, based on the packed tower concept, has been developed. All important rate-determining steps, absorption of SO{sub 2}, oxidation of HSO{sub 3}{sup {minus}}, dissolution of limestone, and crystallization of gypsum were included. Population balance equations, governing the description of particle size distributions of limestone in the plant, were derived. Model predictions were compared to experimental data such as gas-phase concentration profiles of SO{sub 2}, slurry pH profiles, solids content of the slurry, liquid-phase concentrations, and residual limestone in the gypsum. Simulations were found to match experimental data for the two limestone types investigated. A parameter study of the model was conducted with the purpose of validating assumptions and extracting information on wet FGD systems. The modeling tools developed may be applicable to other wet FGD plants.

  17. Transport—Reaction process in the reaction of flue gas desulfurization

    NASA Astrophysics Data System (ADS)

    Yan, Yan; Peng, Xiaofeng; Lee, Duu Jong

    2000-12-01

    A theoretical investigation was conducted to study the transport-reaction process in the spray-drying flue gas desulfurization. A transport-reaction model of single particle was proposed, which considered the water evaporation from the surface of droplet and the reaction at the same time. Based on this model, the reaction rate and the absorbent utilization can be calculated. The most appropriate particle radius and the initial absorbent concentration can be deduced through comparing the wet lifetime with the residence time, the result shows in the case that the partial pressure of vapor in the bulk flue gas is 2000Pa, the optimum initial radius and absorbent concentration are 210 310 µ m and 23% respectively. The model can supply the optimum parameters for semi-dry FGD system designed.

  18. [Inhibition of sulfite oxidation catalyzed by heavy metals in dual alkali flue gas desulfurization slurry].

    PubMed

    Yu, Jie; Guan, Bao-hong; Liu, Wen-xia; Hu, Da-qing; Wu, Zhong-biao

    2010-03-01

    Heavy metals accumulated in slurry of dual alkali flue gas desulfurization (FGD) present a significant catalysis to SO3(2-) oxidation, resulting in a waste of effective components for desulfurization. Na2S was adopted to precipitate heavy metal ions in FGD slurry, and the oxidation rate of SO3(2-) was obtained under different concentrations of heavy metal ions, to reveal the inhibition effect of Na2S on SO3(2-) oxidation catalyzed by heavy metal ions. Mn2+ showed a remarkable catalysis to SO3(-2) oxidation, as the initial oxidation rate of SO3(2-) was tripled to 0.65 mmol/(L x min) by adding 1.0 mmol/L Mn2+ into the slurry. SO3(2-) was catalytically oxidized rapidly with the reaction order 0.169 of Mn2+ within first 60 minutes, so it is of great importance to control the concentration of Mn2+ to inhibit SO3(2-) oxidation. At initial pH value of 6.50-8.50, Na2S removed heavy metal ions effectively from FGD slurry. Higher pH value favored the removal of heavy metal ions. The removal efficiencies of Mn2+, Zn2+, Ni2+ and Cd2+ were 91.0%, 88.1%, 85.5%, and above 99.9% respectively under the conditions of initial pH value 8.50 and Na2S dosage 240.0 mg/L. Mn2+ could be used as an indicator for the concentration of the heavy metal ions in the slurry. As the Mn2+ concentration decreased from 1.0 mmol/L to 5.0 x 10(-3) mmol/L by adding Na2S, the initial oxidation rate of SO3(2-) decreased by 64.6% to 0.23 mmol/(L x min). The desulfurization efficiencies increase 3.8%-5.1% by adding Na2S in a pilot scale setup. It comes to conclusion that heavy metal ions precipitation by adding Na2S with an indicator of Mn2+ to inhibit catalytic oxidation of SO3(2-) is feasible to reduce the consumption of desulfurizer in FGD slurry.

  19. High-Temperature Desulfurization of Heavy Fuel-Derived Reformate Gas Streams for SOFC Applications

    NASA Technical Reports Server (NTRS)

    Flytzani-Stephanopoulos, Maria; Surgenor, Angela D.

    2007-01-01

    Desulfurization of the hot reformate gas produced by catalytic partial oxidation or autothermal reforming of heavy fuels, such as JP-8 and jet fuels, is required prior to using the gas in a solid oxide fuel cell (SOFC). Development of suitable sorbent materials involves the identification of sorbents with favorable sulfidation equilibria, good kinetics, and high structural stability and regenerability at the SOFC operating temperatures (650 to 800 C). Over the last two decades, a major barrier to the development of regenerable desulfurization sorbents has been the gradual loss of sorbent performance in cyclic sulfidation and regeneration at such high temperatures. Mixed oxide compositions based on ceria were examined in this work as regenerable sorbents in simulated reformate gas mixtures and temperatures greater than 650 C. Regeneration was carried out with dilute oxygen streams. We have shown that under oxidative regeneration conditions, high regeneration space velocities (greater than 80,000 h(sup -1)) can be used to suppress sulfate formation and shorten the total time required for sorbent regeneration. A major finding of this work is that the surface of ceria and lanthanan sorbents can be sulfided and regenerated completely, independent of the underlying bulk sorbent. This is due to reversible adsorption of H2S on the surface of these sorbents even at temperatures as high as 800 C. La-rich cerium oxide formulations are excellent for application to regenerative H2S removal from reformate gas streams at 650 to 800 C. These results create new opportunities for compact sorber/regenerator reactor designs to meet the requirements of solid oxide fuel cell systems at any scale.

  20. Hg2+ reduction and re-emission from simulated wet flue gas desulfurization liquors.

    PubMed

    Wo, Jingjing; Zhang, Meng; Cheng, Xiaoya; Zhong, Xiaohang; Xu, Jiang; Xu, Xinhua

    2009-12-30

    In this study, considering that Hg(2+) in wet flue gas desulfurization (FGD) systems can easily be reduced and then released into atmosphere, causing secondary pollution, the researches about Hg(2+) reduction and Hg(0) re-emission mechanism were carried out. The effects of several experimental parameters on the reduction were studied, including initial pH, temperature, and concentrations of Cl(-) and S(IV). Our experimental results indicated that Cl(-) had a restraining effect on the Hg(2+) reduction and Hg(0) re-emission, after 24h reaction, only 20.5% of Hg(2+) was reduced with 100mM Cl(-) in simulated desulfurization solution. Cl(-) can slow Hg(2+) reduction and Hg(0) re-emissions dramatically through changing reaction mechanism, with formation of new intermediate: ClHgSO(3)(-), which can decompose to Hg(0), but much more slowly than Hg(SO(3))(2)(2-) or HgSO(3). Simulating the conditions of the practical application (initial pH 5, T=50 degrees C, S(IV)=5 mM, Cl(-)=100 mM), we also found that Ca(2+), NO(3)(-), F(-), etc. all had obvious effects on reduction rates. Based on the material balance and characteristic of the reactants, the reduction emission mechanism of Hg(2+) has been established, providing theoretical basis for industrial application of mercury control in wet FGD systems.

  1. Use Of limestone resources in flue-gas desulfurization power plants in the Ohio River Valley

    USGS Publications Warehouse

    Foose, M.P.; Barsotti, A.F.

    1999-01-01

    In 1994, more than 41 of the approximately 160 coal-fired, electrical- power plants within the six-state Ohio River Valley region used flue-gas desulfurization (FGD) units to desulfurize their emissions, an approximately 100% increase over the number of plants using FGD units in 1989. This increase represents a trend that may continue with greater efforts to meet Federal Clean Air Act standards. Abundant limestone resources exist in the Ohio River Valley and are accessed by approximately 975 quarries. However, only 35 of these are believed to have supplied limestone for FGD electrical generating facilities. The locations of these limestone suppliers do not show a simple spatial correlation with FGD facilities, and the closest quarries are not being used in most cases. Thus, reduction in transportation costs may be possible in some cases. Most waste generated by FGD electrical-generating plants is not recycled. However, many FGD sites are relatively close to gypsum wallboard producers that may be able to process some of their waste.

  2. Characteristics of fly ash from the dry flue gas desulfurization system for iron ore sintering plants.

    PubMed

    Sheng, Guanghong; Huang, Peng; Mou, Yaqin; Zhou, Chenhui

    2012-01-01

    The characteristics of fly ash from the flue gas desulfurization (FGD) system are important for its reuse and are mainly depend on the desulfurization process. The physical and chemical properties of DSF ash, which refers to fly ash from the dry FGD system for the iron ore sintering process, were investigated. Its mineralogical contents were determined by X-ray diffraction and thermogravimetry analysis, and its micro-morphology was studied by scanning electric micrograph analysis. The results show that DSF ash has a higher CaO and SO3 content, and the main sulfur form is sulfite, with only a part of it oxidized to sulfate. The major minerals present in DSF ash are hannebachite, anhydrite, calcite and portlandite; a minor constituent is calcium chloride. The particles of DSF ash are irregular, fragmentary and small, and hannebachite grows on their surfaces. Particle size is affected by the FGD process, and the ash size from the maximized emission reduction of the sintering-FGD process is lower than that from the circulating fluidized bed-FGD process. The particle size distribution of DSF ash follows the Rosin--Rammler-Bennet equation.

  3. Optimizing the specific surface area of fly ash-based sorbents for flue gas desulfurization.

    PubMed

    Lee, K T; Bhatia, S; Mohamed, A R; Chu, K H

    2006-01-01

    High performance sorbents for flue gas desulfurization can be synthesized by hydration of coal fly ash, calcium sulfate, and calcium oxide. In general, higher desulfurization activity correlates with higher sorbent surface area. Consequently, a major aim in sorbent synthesis is to maximize the sorbent surface area by optimizing the hydration conditions. This work presents an integrated modeling and optimization approach to sorbent synthesis based on statistical experimental design and two artificial intelligence techniques: neural network and genetic algorithm. In the first step of the approach, the main and interactive effects of three hydration variables on sorbent surface area were evaluated using a full factorial design. The hydration variables of interest to this study were hydration time, amount of coal fly ash, and amount of calcium sulfate and the levels investigated were 4-32 h, 5-15 g, and 0-12 g, respectively. In the second step, a neural network was used to model the relationship between the three hydration variables and the sorbent surface area. A genetic algorithm was used in the last step to optimize the input space of the resulting neural network model. According to this integrated modeling and optimization approach, an optimum sorbent surface area of 62.2m(2)g(-1) could be obtained by mixing 13.1g of coal fly ash and 5.5 g of calcium sulfate in a hydration process containing 100ml of water and 5 g of calcium oxide for a fixed hydration time of 10 h.

  4. Identification and determination of selenosulfate and selenocyanate in flue gas desulfurization waters.

    PubMed

    Petrov, Panayot K; Charters, Jeffrey W; Wallschläger, Dirk

    2012-02-07

    In this work, 13 selenium species in flue gas desulfurization (FGD) waters from coal-fired power plants were separated and quantified using anion-exchange chromatography coupled to inductively coupled plasma mass spectrometry. For the first time, we identified both selenosulfate (SeSO(3)(2-)) and selenocyanate (SeCN(-)) in such waters, using retention time matching and confirmation by electrospray mass spectrometry. Besides selenite and selenate, selenosulfate was the most frequently occurring selenium species. It occurred in most samples and constituted a major fraction (up to 63%) of the total selenium concentration in waters obtained from plants employing inhibited oxidation scrubbers. Selenocyanate occurred in about half of the tested samples, but was only a minor species (up to 6% of the total selenium concentration). Nine additional Se-containing compounds were found in FGD waters, but they remain unidentified at this point.

  5. Mechanistic and kinetic studies of high-temperature coal gas desulfurization sorbents

    SciTech Connect

    Lew, S.; Flytzani-Stephanopoulos, M.; Sarofim, A.F.

    1991-10-01

    The overall objective of this project was to investigate the properties of and evaluate mixed oxides of zinc and titanium for hot fuel gas desulfurization. Uncombined ZnO was also investigated as a base case. Detailed investigation of the reduction and sulfidation reactions of Zn-Ti-O sorbents was performed. The intrinsic kinetics and the product layer diffusion rates in reduction and sulfidation were determined. Kinetic experiments with sorbents containing various Zn/Ti atomic ratios were performed. Chemical phase and structural transformations were followed by various methods. The results were compared to similar experiments performed with ZnO. The purpose of these experiments was to determine how the presence of titanium dioxide affects the reduction and sulfidation of ZnO. This information would be used to identify and select the sorbent composition that gives the best combination of low reduction rate and acceptable sulfidation performance at temperatures exceeding 600{degree}C. (VC)

  6. Study of gypsum crystal nucleation and growth rates in simulated flue gas desulfurization liquors. Final report

    SciTech Connect

    Randolph, A.D.; Etherton, D.

    1981-06-01

    The kinetics of gypsum crystal nucleation and growth rates were measured in flue gas desulfurization (FGD) scrubber liquors. Variables studied were parent seed crystal size and mass; the organic additives citric acid, adipic acid, sodium dodecylbenzene sulfonate, and Calgon CL246 polyacrylic acid formulation; and pH. Citric acid produced gypsum crystals with a more favorable columnar structure. Lower pH resulted in increased nucleation rates. Stable secondary nucleation was observed in the presence of retained parent gypsum seed crystals of size >150 ..mu..m. Growth and nucleation rates were correlated using reaction kinetic models. These kinetics were then used in rigorous computer simulations to predict crystal-size distribution (CSD) with different scrubber configurations. Scrubber process configurations employing classified product removal were calculated to produce a gypsum sludge having a mean particle size up to twice as large as the particle size with unclassified operation.

  7. Controllability analysis and decentralized control of a wet limestone flue gas desulfurization plant

    SciTech Connect

    Perales, A.L.V.; Ortiz, F.J.G.; Ollero, P.; Gil, F.M.

    2008-12-15

    Presently, decentralized feedback control is the only control strategy used in wet limestone flue gas desulfurization (WLFGD) plants. Proper tuning of this control strategy is becoming an important issue in WLFGD plants because more stringent SO{sub 2} regulations have come into force recently. Controllability analysis is a highly valuable tool for proper design of control systems, but it has not been applied to WLFGD plants so far. In this paper a decentralized control strategy is designed and applied to a WLFGD pilot plant taking into account the conclusions of a controllability analysis. The results reveal that good SO{sub 2} control in WLFGD plants can be achieved mainly because the main disturbance of the process is well-aligned with the plant and interactions between control loops are beneficial to SO{sub 2} control.

  8. Method for reducing sulfate formation during regeneration of hot-gas desulfurization sorbents

    DOEpatents

    Bissett, Larry A.; Strickland, Larry D.; Rockey, John M.

    1994-01-01

    The regeneration of sulfur sorbents having sulfate forming tendencies and used for desulfurizing hot product gas streams such as provided by coal gasification is provided by employing a two-stage regeneration method. Air containing a sub-stoichiometric quantity of oxygen is used in the first stage for substantially fully regenerating the sorbent without sulfate formation and then regeneration of the resulting partially regenerated sorbent is completed in the second stage with air containing a quantity of oxygen slightly greater than the stoichiometric amount adequate to essentially fully regenerate the sorbent. Sulfate formation occurs in only the second stage with the extent of sulfate formation being limited only to the portion of the sulfur species contained by the sorbent after substantially all of the sulfur species have been removed therefrom in the first stage.

  9. The desulfurization of flue gas at the Mae Moh Power Plant Units 12 and 13

    SciTech Connect

    Haemapun, C.

    1993-12-31

    As pollution of air, water and ground increasingly raises worldwide concern, the responsible national and international authorities establish and issue stringent regulations in order to maintain an acceptable air quality in the environment. In Thailand, the Electricity Generating Authority of Thailand (EGAT) takes full responsibility in environmental protection matters as well as in generating the electricity needed to supply the country`s very rapid power demand growth. Due to the rapidly increasing electricity demand of the country, EGAT had decided to install two further lignite-fired units of 300 MW each (Units 12 and 13) at the Mae Moh power generation station and they are now under construction. The arrangement and the capacity of all the power plant units are as shown. In 1989, EGAT started the work on the flue gas desulfurization system of Mae Moh power plant units 12 and 13 as planned. A study has been conducted to select the most suitable and most economical process for flue gas desulfurization. The wet scrubbing limestone process was finally selected for the two new units. Local limestone will be utilized in the process, producing a by-product of gypsum. Unfortunately, natural gypsum is found in abundance in Thailand, so the produced gypsum will be treated as landfill by mixing it with ash from the boilers of the power plants and then carrying it to the ash dumping area. The water from the waste ash water lake is utilized in the process as much as possible to minimize the requirement of service water, which is a limited resource. The Mae Moh power generation station is situated in the northern region of Thailand, 600 km north of Bangkok and about 30 km east of the town of Lampang, close to the Mae Moh lignite mine. Three lignite-fired units (Units 1-3) of 75 MW each, four units (Units 4-7) of 150 MW each and four units (Units 8-11) of 300 MW each are in operation.

  10. Hydrologic transport of fecal bacteria attenuated by flue gas desulfurization gypsum.

    PubMed

    Jenkins, M B; Schomberg, H H; Endale, D M; Franklin, D H; Fisher, D S

    2014-01-01

    Flue gas desulfurization (FGD) gypsum is a byproduct of coal-fired power plants. Its application to agricultural fields may increase water infiltration, reduce soil erosion, and decrease nutrient losses from applications of animal manures. It may also reduce fecal bacterial contamination of surface waters. We tested the hypothesis that FGD gypsum applications would decrease the load of and the fecal indicator bacterium from poultry litter applications. Two rainfall simulation experiments were undertaken: one in spring 2009 and one in spring 2011. Six treatments consisted of four rates of FGD gypsum (0, 2.2, 4.5, and 9.0 Mg ha) with poultry litter (13.5 Mg ha and two controls) in a randomized, complete-block design with three replications. Each replicate 4- × 6-m plot contained a single 1- × 2-m subplot that was delineated by metal plates and a flume that captured total overland flow or runoff. Rainfall was applied at ∼64 mm h. Volume of overland runoff was measured and subsampled for analysis every 10 min for 1 h. Flow-weighted concentrations, total loads, and soil concentrations of were determined. was not detected in runoff. No significant differences between treatments were observed for the 2009 rainfall simulation. However, after 3 yr of FGD gypsum applications, the highest rate of FGD gypsum resulted in decreased flow-weighted concentrations and total loads of . Flue gas desulfurization gypsum applications may be a management practice that reduces microbial contamination of surface waters from manure applied to agricultural fields in the southeastern United States. Copyright © by the American Society of Agronomy, Crop Science Society of America, and Soil Science Society of America, Inc.

  11. Dry injection flue gas desulfurization process using absorptive soda ash sorbent

    SciTech Connect

    Cyran, M.J.; Copenhafer, W.C.

    1986-05-13

    A dry injection flue gas desulfurization process is described which comprises injecting a dry soda ash sorbent, which is a particulate solid derived from calcination under non-sintering conditions of a NaHCO/sub 3/-containing compound, into a SO/sub 2/-contaminated flue gas stream that contains moisture in an amount of 0.5-10 wt% H/sub 2/O and is at a temperature of 100/sup 0/-175/sup 0/C; providing an amount of injected sorbent and sufficient gas-sorbent contact time such that a substantial portion, at least 40%, of the sorbent sodium content is utilized at NSR=1, in reducing the concentration of SO/sub 2/ in the gas stream, collecting the sorbent in a solids-collection device which is a fabric filter baghouse or an electrostatic precipitator; discharging collected sorbent from the solids-collection device; the dry soda ash sorbent being a porous calcine obtained from calcination of sodium sesquicarbonate, sodium bicarbonate, Wegscheider's salt or mixtures of these, and further characterized by having a minimum surface area of at least 2 m/sup 2//g and a residual bicarbonate content of less than 10 wt% NaHCO/sub 3/.

  12. Natural gas imports and exports. First quarter report 1994

    SciTech Connect

    Not Available

    1994-08-01

    The Office of Fuels Programs Prepares quarterly reports Summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports with the OFP. This report is for the first quarter of 1994 (January--March). Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent reporting quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past twelve months. Attachment C shows volume and price information for gas imported on a short-term basis. Attachment D shows the gas exported on a short-term basis to Canada and Mexico. During the first three months of 1994, data indicates that gas imports grew by about 14 percent over the level of the first quarter of 1993 (668 vs. 586 Bcf), with Canadian and Algerian imports increasing by 12 and 53 percent, respectively. During the same time period, exports declined by 15 percent (41 vs. 48 Bcf). Exports to Canada increased by 10 percent from the 1993 level (22 vs. 20 Bcf) and exports to Mexico decreased by 64 percent (5 vs. 14 Bcf).

  13. High H2O-resistance CaO-MnOx/MSU-H sorbents for hot coal gas desulfurization.

    PubMed

    Xia, Hong; Liu, Bingsi

    2017-02-15

    A series of xMnyCa/MSU-H sorbents with various Mn/Ca molar ratio were first designed and synthesized with a sol-gel method. The desulfurization performance of the new sorbent was investigated at 600-800°C in hot coal gas. 90Mn10Ca/MSU-H exhibited better desulfurization performance at 750°C with a breakthrough sulfur capacity (BSC) of 18.69g S/100g sorbent compared to other supported Mn-based sorbents (13.2g S/100g sorbent) in similar desulfurization condition, and strong durability in multiple sulfidation-regeneration cycles using oxidation/reduction regeneration method which resolved the scientific issue of that CaSO4 is hardly decomposed to CaO. The introduction of Ca species effectively promoted the dispersion of active constituents, which improved the desulfurization activity. More importantly, 90Mn10Ca/MSU-H showed excellent H2O-resistance ability due to the fact that CaO enhanced the sorption of H2O. Moreover, the utilization of MSU-H with large pore size and excellent thermal stability effectively assured fast mass-transfer and confined the migration of active particles, which led to long lifetime stability of sorbents.

  14. Effects of salts on limestone dissolution rate in wet limestone flue gas desulfurization

    SciTech Connect

    Ukawa, Naohiko; Takashina, Toru; Oshima, Michio; Oishi, Tsuyoshi )

    1993-11-01

    To understand how the dissolution rate of limestone used for absorbent in a wet flue gas desulfurization plant is affected by the soluble salts formed from hydrogen chloride gas in flue gas as well as from the impurities contained in the used raw material limestone itself, various limestone slurries each supplemented with a single salt of CaCl[sub 2], MgCl[sub 2], NaCl, Na[sub 2]SO[sub 4] and MgSO[sub 4] were titrated with sulfuric acid. From the titration results the dissolution rate was found to vary greatly with the kind and the concentration of the salts with a general tendency to decrease in chloride solution but to increase in sulfate solutions. Based on this finding, the authors proposed a semi-empirical simplified model. The evaluated results using this model closely agreed with the measured values of the limestone dissolution rate both in single-salt solutions and mixed salt solutions. 9 refs., 8 figs., 1 tab.

  15. Investigation on mercury reemission from limestone-gypsum wet flue gas desulfurization slurry.

    PubMed

    Chen, Chuanmin; Liu, Songtao; Gao, Yang; Liu, Yongchao

    2014-01-01

    Secondary atmospheric pollutions may result from wet flue gas desulfurization (WFGD) systems caused by the reduction of Hg(2+) to Hg(0) and lead to a damping of the cobenefit mercury removal efficiency by WFGD systems. The experiment on Hg(0) reemission from limestone-gypsum WFGD slurry was carried out by changing the operating conditions such as the pH, temperature, Cl(-) concentrations, and oxygen concentrations. The partitioning behavior of mercury in the solid and liquid byproducts was also discussed. The experimental results indicated that the Hg(0) reemission rate from WFGD slurry increased as the operational temperatures and pH values increased. The Hg(0) reemission rates decreased as the O2 concentration of flue gas and Cl(-) concentration of WFGD slurry increased. The concentrations of O2 in flue gas have an evident effect on the mercury retention in the solid byproducts. The temperature and Cl(-) concentration have a slight effect on the mercury partitioning in the byproducts. No evident relation was found between mercury retention in the solid byproducts and the pH. The present findings could be valuable for industrial application of characterizing and optimizing mercury control in wet FGD systems.

  16. Investigation on Mercury Reemission from Limestone-Gypsum Wet Flue Gas Desulfurization Slurry

    PubMed Central

    Liu, Songtao; Liu, Yongchao

    2014-01-01

    Secondary atmospheric pollutions may result from wet flue gas desulfurization (WFGD) systems caused by the reduction of Hg2+ to Hg0 and lead to a damping of the cobenefit mercury removal efficiency by WFGD systems. The experiment on Hg0 reemission from limestone-gypsum WFGD slurry was carried out by changing the operating conditions such as the pH, temperature, Cl− concentrations, and oxygen concentrations. The partitioning behavior of mercury in the solid and liquid byproducts was also discussed. The experimental results indicated that the Hg0 reemission rate from WFGD slurry increased as the operational temperatures and pH values increased. The Hg0 reemission rates decreased as the O2 concentration of flue gas and Cl− concentration of WFGD slurry increased. The concentrations of O2 in flue gas have an evident effect on the mercury retention in the solid byproducts. The temperature and Cl− concentration have a slight effect on the mercury partitioning in the byproducts. No evident relation was found between mercury retention in the solid byproducts and the pH. The present findings could be valuable for industrial application of characterizing and optimizing mercury control in wet FGD systems. PMID:24737981

  17. Sulfite oxidation catalyzed by cobalt ions in flue gas desulfurization processes.

    PubMed

    Karatza, Despina; Prisciandaro, Marina; Lancia, Amedeo; Musmarra, Dino

    2010-06-01

    This paper presents an experimental study of calcium bisulfite oxidation, a key step in the wet limestone-gypsum flue gas desulfurization (FGD) process, in the presence of catalysts (e.g., cobalt ions and a mixture of ferrous and cobalt ions). A fundamental approach is followed, by reproducing a simplified synthetic FGD liquor in which both catalyst ions, alone or mixed together, are present. A laboratory-scale apparatus is used, in which sulfurous solution is contacted with a gas phase at a fixed oxygen partial pressure (21.3 kPa) and at different temperature levels (25, 45, and 55 degrees C). The experimental results are analyzed using the theory of gas-liquid mass transfer with chemical reaction, showing that the slow reaction regime is explored and the transition from the kinetic to the diffusional subregime is identified. The experimental results are compared with those obtained in the presence of other catalytic species (manganese and ferrous ions), showing that cobalt is effective in catalyzing the oxidation of calcium bisulfite to sulfate, but to a minor extent with respect to iron and manganese.

  18. Quantification of gypsum crystal nucleation, growth, and breakage rates in a wet flue gas desulfurization pilot plant

    SciTech Connect

    Hansen, B.B.; Kiil, S.; Johnsson, J.E.

    2009-10-15

    The aim of this work is to study the influence of nucleation, growth and breakage on the particle size distribution (PSD) of gypsum crystals produced by the wet flue gas desulfurization (FGD) process. The steady state PSD, obtained in a falling film wet FGD pilot plant during desulfurization of a 1000 ppm(V) SO{sub 2} gas stream, displayed a strong nonlinear behaviour (in a ln(n(l)) vs. I plot) at the lower end of the particle size range, compared to the well-known linear mixed suspension mixed product removal model. A transient population balance breakage model, fitted to experimental data, was able to model an increase in the fraction of small particles, but not to the extent observed experimentally. A three-parameter, size-dependent growth model, previously used for sodium sulphate decahydrate and potash alum, was able to describe the experimental data, indicating either size-dependent integration kinetics or growth rate dispersion.

  19. Pore structure and reactivity changes in hot coal gas desulfurization sorbents. Final report, September 1987--January 1991

    SciTech Connect

    Sotirchos, S.V.

    1991-05-01

    The primary objective of the project was the investigation of the pore structure and reactivity changes occurring in metal/metal oxide sorbents used for desulfurization of hot coal gas during sulfidation and regeneration, with particular emphasis placed on the effects of these changes on the sorptive capacity and efficiency of the sorbents. Commercially available zinc oxide sorbents were used as model solids in our experimental investigation of the sulfidation and regeneration processes.

  20. Natural gas imports and exports. First quarter report 1997

    SciTech Connect

    1997-09-01

    The Office of Natural Gas and Petroleum Import and Export Activities prepares quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent reporting quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past 12 months. Attachment C shows volume and price information pertaining to gas imported on a short-term or spot market basis. Attachment D shows the gas exported on a short-term or spot market basis to Canada and Mexico. 14 figs., 9 tabs.

  1. Natural gas imports and exports. Third quarter report 1997

    SciTech Connect

    1998-01-01

    This quarterly report, prepared by The Office of Natural Gas and Petroleum Import and Export Activities, summarizes the data provided by companies authorized to import or export natural gas. Numerical data are presented in four attachments, each of which is comprised of a series of tables. Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the five most recent calendar quarters. Volumes and prices of gas purchased by long-term importers and exporters during the past year are given in Attachment B. Attachment C shows volume and price information pertaining to gas imported on a short-term or spot market basis. Attachment D lists gas exported on a short-term or spot market basis to Canada and Mexico. Highlights of the report are very briefly summarized.

  2. Natural gas imports and exports; Fourth quarterly report, 1993

    SciTech Connect

    1993-12-31

    The Office of Fuels Programs prepares quarterly reports summarizing the data provided by companies authorized to import or export natural gas. Companies are required, as a condition of their authorizations, to file quarterly reports with the OFP. This report is for the fourth quarter of 1993 (October--December). Attachment A shows the percentage of takes to maximum firm contract levels and the weighted average per unit price for each of the long-term importers during the 5 most recent reporting quarters. Attachment B shows volumes and prices of gas purchased by long-term importers and exporters during the past 12 months. Attachment C shows volume and price information for gas imported on a short-term basis. Attachment D shows the gas exported on a short-term basis to Canada and Mexico. During 1993, data indicates gas imports grew by about 10 percent over the 1992 level (2328 vs. 2122 Bcf), with Canadian and Algerian imports increasing by 8 and 82 percent, respectively. During the same time period, exports declined by 41 percent (144 vs. 243 Bcf). Exports to Canada decreased 47 percent from the 1992 level (50 vs. 95 Bcf) and exports to Mexico decreased by 60 percent (38 vs. 95 Bcf).

  3. Iron blast furnace slag/hydrated lime sorbents for flue gas desulfurization.

    PubMed

    Liu, Chiung-Fang; Shih, Shin-Min

    2004-08-15

    Sorbents prepared from iron blast furnace slag (BFS) and hydrated lime (HL) through the hydration process have been studied with the aim to evaluate their reactivities toward SO2 under the conditions prevailing in dry or semidry flue gas desulfurization processes. The BFS/HL sorbents, having large surface areas and pore volumes due to the formation of products of hydration, were highly reactive toward SO2, as compared with hydrated lime alone (0.24 in Ca utilization). The sorbent reactivity increased as the slurrying temperature and time increased and as the particle size of BFS decreased; the effects of the liquid/solid ratio and the sorbent drying conditions were negligible. The structural properties and the reactivity of sorbent were markedly affected by the BFS/HL ratio; the sorbent with 30/70 ratio had the highest 1 h utilization of Ca, 0.70, and SO2 capture, 0.45 g SO2/g sorbent. The reactivity of a sorbent was related to its initial specific surface area (Sg0) and molar content of Ca (M(-1)); the 1 h utilization of Ca increased almost linearly with increasing Sg0/M. The results of this study are useful to the preparation of BFS/HL sorbents with high reactivity for use in the dry and semidry processes to remove SO2 from the flue gas.

  4. Study on a novel semidry flue gas desulfurization with multifluid alkaline spray generator

    SciTech Connect

    Zhou, Y.G.; Zhang, M.C.; Wang, D.F.; Wang, L.

    2005-11-09

    The advantages and disadvantages of the typical semidry flue gas desulfurization (FGD) processes are analyzed, and a novel semidry FGD process with multifluid alkaline spray generator is first proposed to improve the colliding contact efficiency between sorbent particles and spray water droplets, and to form a large amount of aqueous lime slurry. The experimental results show that the colliding contact efficiency between lime particles and water droplets in the prefix alkaline spray generator may reach about 70%, which is significantly higher than the colliding contact efficiency of 25% in duct sorbent injection. The SO{sub 2} removal efficiency can reach 64.5% when the Ca/S molar ratio is 1.5, the approach to the saturation temperature is 10.3{sup o}C, and the flue gas residence time is 2.25 s. It is higher than that of in-duct sorbent injection under similar conditions, and the sorbent utilization is improved to 43%. Therefore, the FGD process with a prefix alkaline spray generator can greatly improve SO{sub 2} removal efficiency and sorbent utilization and it will be a new, simple and efficient semidry FGD process for industrial application in the future.

  5. State-of-the-art review of materials-related problems in flue gas desulfurization systems

    SciTech Connect

    Maiya, P. S.

    1980-10-01

    This report characterizes the chemical and mechanical environments to which the structural components used in flue-gas desulfurization (FGD) are exposed. It summarizes the necessary background information pertinent to various FGD processes currently in use, with particular emphasis on lime/limestone scrubbing technology, so that the materials problems and processing variables encountered in FGD systems can be better defined and appreciated. The report also describes the materials currently used and their performance to date in existing wet scrubbers. There is little doubt that with more extensive use of coal and flue-gas scrubbers by utilities and other segments of private industry, a better understanding of the material failure mechanisms, performance limitations, and potential problem areas is required for the design of more reliable and cost-effective FGD systems. To meet the above objectives, a materials evaluation program is proposed. The important experimental variables and the number of tests required to evaluate a given material are discussed. 55 references, 9 figures, 6 tables.

  6. Recovery and recycling of limestone in LEC flue gas desulfurization. Final report, third year

    SciTech Connect

    Gardner, N.C.; Boo, J.Y.

    1993-12-20

    A potentially attractive flue gas desulfurization method called Limestone Emission Control (LEC) is currently being investigated by Prudich at Ohio University. In this process, beds of 1/8 inch limestone gravel particles absorb sulfur dioxide from flue gas. This forms sulfite and sulfate salts which coat limestone, blinding the surface and limiting utilization to 20%. Favorable economics can be generating when the unreacted portion of the limestone is recovered by mechanical grinding. This project is a wet method for grinding and recovering the spent limestone from the LEC process, utilizing an impeller fluidizer, a new type of slurry processor. It consists of a cylindrical vessel with an impeller at one end. The impeller generates sufficient pressure head to serve as a slurry pump. It combines the operation of wet grinding, washing, and transporting the spent and recovered limestone as an aqueous slurry. The objectives of the first two years were to operate fluidizer in a batch mode to carry grinding experiments, and to determine the removal of the sulfur coatings from the limestone when operating the fluidizer in a continuous mode. The main thrusts of the third year were to complete the grinding data and coordinate the data with reactivity determinations of the recovered limestone. Direct measurement of power requirements, operation of single impeller fluidizer, grinding of surface deposits and other methods of removing surface deposits have also been investigated along with sorption characteristics of recovered limestone, microscopic examination of the limestone surface, and limestone attrition.

  7. Fixed bed testing of a molybdenum-promoted zinc titanate for hot gas desulfurization

    SciTech Connect

    Gasper-Galvin, L.D.; Mei, J.S.; Everitt, C.E.; Katta, S.

    1993-09-01

    The following conclusions were made, based upon this study of T-2535 molybdenum-promoted zinc titanate: (1) Results of the half-cycle sulfidation experiments showed that sorbent efficiency and capacity of this formulation of zinc titanate were weak functions of operating-bed temperature. Evidence of diffusion limitations on the sulfidation reaction were observed, particularly at superficial velocities greater than 30 cm/s (1 ft/s). Sorbent performance appeared to be affected by the concentration of reducing gases and/or water content of the simulated coal gas mixtures. Sorbent capacity and efficiency deteriorated during the first three cycles, but stabilized thereafter. (2) Sorbent spalling was observed and appeared to increase with sulfur loading. Possible causes of spalling may be attributed to the induced crystal lattice stresses due to the formation of ZnS and especially ZnSO{sub 4}, which have relative molar volumes that are approximately 1-1/2 and 3 times larger, respectively, than that of the original ZnO. (3) Based on these results, it is apparent that the molybdenum-promoted zinc titanate with Zn/Ti molar ratio of 1.91 may not be a suitable sorbent for hot gas desulfurization in the fixed bed reactor for the Pinon Pine project, due to problems with spalling and loss of reactivity during sulfidation/regeneration cycling.

  8. Advanced sulfur control concepts in hot-gas desulfurization technology: Phase 1, Feasibility of the direct production of elemental sulfur during the regeneration of high temperature desulfurization sorbents

    SciTech Connect

    Lopez, A.; White, J.; Groves, F.R.; Harrison, D.P.

    1994-10-01

    This topical report de-scribes the results of Phase 1 research performed during the first six months of a three-year contract to study the feasibility of the direct production of elemental sulfur during the regeneration of high temperature desulfurization sorbents. Much effort has gone into the development of a high-temperature meal oxide sorbent process for removal of H{sub 2}S from the coal gas. A number of sorbents based upon metals such as zinc, iron, manganese and others have been studied. In order for high temperature desulfurization to be economical it is necessary that the sorbents be regenerated to permit multicycle operation. Current methods of sorbent regeneration involve oxidation of the metal sulfide to reform the metal oxide and free the sulfur as SO{sub 2}. An alternate regeneration process in which the sulfur is liberated in elemental form is preferable. The overall objective of the current research is to study simpler and economically superior processing of known sorbents capable of producing elemental sulfur during regeneration. This topical report summarizes the first steps of this effort. A literature search has been completed to identify possible regeneration concepts and to collect relevant thermodynamic, kinetic, and process data. Three concepts involving reaction with SO{sub 2}, partial oxidation using an O{sub 2} {minus} H{sub 2}O mixture, and steam regeneration have been identified. The first two concepts result in the direct production of elemental sulfur while H{sub 2}S is the product of steam regeneration. This concept is of potential interest, however, since existing Claus technology can be used to convert H{sub 2}S to elemental sulfur. Following the literature search, a thermodynamic analysis, based upon free-energy minimization was carried out to evaluate candidate sorbents for possible use with the three regeneration concepts.

  9. Full-scale dual alkali fgd (flue gas desulfurization) demonstration at Louisville Gas and Electric Company. Final report Mar 79-May 81

    SciTech Connect

    VanNess, R.P.; Woodland, L.R.; Gibson, E.D.

    1983-08-01

    The report summarizes the 1-year demonstration of the full-scale dual-alkali flue gas desulfurization (FGD) system at Louisville Gas and Electric Co.'s (LG/E's) Cane Run Unit 6. Systems performance is described in terms of performance guarantees and other parameters that were monitored throughout the demonstration. The report gives a detailed history of operation, including problems encountered in system operation and how they were solved. Capital and operating costs (estimated and incurred) are also reviewed.

  10. LIFAC flue gas desulfurization process an alternative SO{sub 2} control strategy

    SciTech Connect

    Patel, J.G.; Vilala, J.

    1995-12-01

    This paper discusses the results from two recently completed LIFAC flue gas desulfurization plants - 300 MW Shand lignite powered station owned by Saskatchewan Power Corporation and 60 MW Whitewater Valley high sulfur coal fired station owned by Richmond Powerand Light. LIFACis a dry FGD process in which limestone is injected into the upper regions of the boiler furnace and an activation reactor is used to humidify the unreacted limestone to achieve additional sulfur capture. The performance in both plants indicates that 70 to 80% sulfur is removed at a Ca/S ratio of 2. Cost performance data from these plants has shown that LI FAC both on construction cost and $/ton SO{sub 2} removed basis is very cost competitive compared to other SO{sub 2} control technologies. The Richmond plant has been realized under the auspices of the U.S. Department of Energy`s Clean Coal Technology program. The Shand plant is the first commercial installation in North America. The paper also discusses highlights of operating and maintenance experience, availability and handling of the solid waste product.

  11. Plant species for revegetation of a saline flue gas desulfurization sludge pond

    SciTech Connect

    Salo, L.F.; Artiola, J.F.; Goodrich-Mahoney, J.W.

    1996-07-01

    Codisposing saline wastewater from electrical generating stations with flue gas desulfurization (FGD) scrubber sludge simplifies waste disposal but produces a saline waste that will later require revegetation. This waste is low in macronutrients, contains high levels of salts and B, and has a fine texture. This study identified plants, based on germination test results, that show promise for sowing at an evaporation pound in eastern Arizona where scrubber sludge and wastewater are codisposed. Forty-four grass, forb, and shrub accessions germinated on filter paper in saline water from the disposal pond. Dilutions of disposal pone water with untreated well water from the site ranged in EC from 0.17 to 3.03 S m{sup {minus}1}. Our criteria for evaluating plants to be used in revegetating saline FGD sludge were: (1) ability to germinate in increasing levels of disposal pond water and (2) ease of establishment from seed. The percentage of pond water that would reduce germination to 50% that of well-water controls (P{sub 50}) ranged as high as >100 for the most tolerant plants. 32 refs., 3 tabs.

  12. Flue gas desulfurization by-products additions to acid soil: alfalfa productivity and environmental quality.

    PubMed

    Chen, L; Dick, W A; Nelson, S

    2001-01-01

    Flue gas desulfurization (FGD) by-products are created when coal is burned and SO2 is removed from the flue gases. These FGD by-products are often alkaline and contain many plant nutrients. Land application of FGD by-products is encouraged but little information is available related to plant responses and environmental impacts concerning such use. Agricultural lime (ag-lime) and several new types of FGD by-products which contain either vermiculite or perlite were applied at 0, 0.5, 1.0, and 2.0 times the soil's lime requirement (LR) rate to an acidic soil (Wooster silt loam). The highest FGD by-products application rate was equivalent to 75.2 Mg ha(-1). Growth of alfalfa (Medicago sativa L.) was significantly increased compared to the untreated control in the second year after treatment with yields for the 1 x LR rate of FGD approximately 7-8 times greater compared to the untreated control and 30% greater than for the commercial ag-lime. Concentrations of Mo in alfalfa were significantly increased by FGD by-products application, compared to the untreated control, while compared to the ag-lime treatment, concentrations of B increased and Ba decreased. No soil contamination problems were observed, even at the 2xLR rate, indicating these materials can be safely applied to agricultural soils.

  13. Investigation of a mercury speciation technique for flue gas desulfurization materials

    SciTech Connect

    Lee, J.Y.; Cho K.; Cheng L.; Keener, T.C.; Jegadeesan G.; Al-Abed, S.R.

    2009-08-15

    Most of the synthetic gypsum generated from wet flue gas desulfurization (FGD) scrubbers is currently being used for wallboard production. Because oxidized mercury is readily captured by the wet FGD scrubber, and coal-fired power plants equipped with wet scrubbers desire to benefit from the partial mercury control that these systems provide, some mercury is likely to be bound in with the FGD gypsum and wallboard. In this study, the feasibility of identifying mercury species in the FGD gypsum and wallboard samples was investigated using a large sample size thermal desorption method and samples from power plants in Pennsylvania. Potential candidates of pure mercury standards including mercuric chloride, mercurous chloride, mercury oxide, mercury sulfide, and mercuric sulfate were analyzed to compare their results with those obtained from FGD gypsum and dry wallboard samples. Although any of the thermal evolutionary curves obtained from these pure mercury standards did not exactly match with those of the FGD gypsum and wallboard samples, it was identified that Hg{sub 2}Cl{sub 2} and HgCl{sub 2} could be candidates. An additional chlorine analysis from the gypsum and wallboard samples indicated that the chlorine concentrations were approximately 2 orders of magnitude higher than the mercury concentrations, suggesting possible chlorine association with mercury. 21 refs., 5 figs., 3 tabs.

  14. The effects of flue gas desulfurization (FGD) system additives on solid by-products. Final report

    SciTech Connect

    Huyck, K.A.; Tatum, G.S.; DeKraker, D.P.

    1995-12-01

    This study was designed to examine characteristics of by-products from flue gas desulfurization (FGD) systems that use performance-enhancing additives. The by-products were evaluated for handling, disposal, properties, and utilization potential. This study was designed to identify potential operation-limiting consequences (fatal flaws) caused by using FGD system additives. It was not intended to be an all-encompassing study of the possible process, environmental, and utilization circumstances at each plant. Seven utilities conducting additive testing agreed to provide samples for this study both before and during their testing. Solid samples were collected from FGD systems using the following additives: di-basic acid (DBA), which is a mixture of succinic, glutaric, and adipic acids; formate; sulfur; ethylene diamine tetraacetic acid (EDTA); and chloride. Changes in handling properties that may alter process operations were observed at sites where DBS was used. Changes in leaching behavior, permeability and unconfined compressive strength (properties that affect by-product disposal properties) showed no clear trend for additive or system type. The intent of this study is to provide an overall assessment of potential system-limiting effects of FGD additive use. There were no overriding problems relating to disposal with the use of additives. However, properties of solids produced with and without additives should be tested at each site prior to use of an FGD system additive. This is necessary because of the variability in state disposal and permitting requirements and the influence of specific operating conditions on by-product properties.

  15. Investigation of a mercury speciation technique for flue gas desulfurization materials.

    PubMed

    Lee, Joo-Youp; Cho, Kyungmin; Cheng, Lei; Keener, Tim C; Jegadeesan, Gautham; Al-Abed, Souhail R

    2009-08-01

    Most of the synthetic gypsum generated from wet flue gas desulfurization (FGD) scrubbers is currently being used for wallboard production. Because oxidized mercury is readily captured by the wet FGD scrubber, and coal-fired power plants equipped with wet scrubbers desire to benefit from the partial mercury control that these systems provide, some mercury is likely to be bound in with the FGD gypsum and wallboard. In this study, the feasibility of identifying mercury species in the FGD gypsum and wallboard samples was investigated using a large sample size thermal desorption method. Potential candidates of pure mercury standards including mercuric chloride (HgCl2), mercurous chloride (Hg2Cl2), mercury oxide (HgO), mercury sulfide (HgS), and mercuric sulfate (HgSO4) were analyzed to compare their results with those obtained from FGD gypsum and dry wallboard samples. Although any of the thermal evolutionary curves obtained from these pure mercury standards did not exactly match with those of the FGD gypsum and wallboard samples, it was identified that Hg2Cl2 and HgCl2 could be candidates. An additional chlorine analysis from the gypsum and wallboard samples indicated that the chlorine concentrations were approximately 2 orders of magnitude higher than the mercury concentrations, suggesting possible chlorine association with mercury.

  16. Experiences concerning the service life of rubber linings applied in flue gas desulfurization plants

    SciTech Connect

    Berger, W.

    1999-11-01

    Since the beginning of the eighties scrubbers and other components in European FGD plants have been protected against corrosion using rubber lining. Extensive experience is available based on service lives of rubber lining of more than 15 years. The paper will consider the various rubber types and curing systems used. While the USA and Japan had already begun retrofitting their existing coal-fired power stations with flue gas desulfurization (FGD) plants in the seventies, Germany followed suit in the eighties as a result of the decree issued for large-scale firing plants. Concurrent with this development retrofitting has also been enhanced in other European countries like Austria and the Netherlands, later followed by Denmark, Finland and England. After the collapse of the Eastern Bloc retrofitting work has been implemented in Eastern Germany, Poland, the Czech Republic and Slovakia. Today FGD plants are being put into operation in Spain, Italy, Turkey and Greece or are on the verge of being put into service. More than 150 plants of this kind are operated by using the wet-scrubbing process with limestone or calcium hydroxide suspensions.

  17. Flue gas desulfurization gypsum and coal fly ash as basic components of prefabricated building materials.

    PubMed

    Telesca, Antonio; Marroccoli, Milena; Calabrese, Daniela; Valenti, Gian Lorenzo; Montagnaro, Fabio

    2013-03-01

    The manufacture of prefabricated building materials containing binding products such as ettringite (6CaO·Al2O3·3SO3·32H2O) and calcium silicate hydrate (CSH) can give, in addition to other well-defined industrial activities, the opportunity of using wastes and by-products as raw materials, thus contributing to further saving of natural resources and protection of the environment. Two ternary mixtures, composed by 40% flue gas desulfurization (FGD) gypsum or natural gypsum (as a reference material), 35% calcium hydroxide and 25% coal fly ash, were submitted to laboratory hydrothermal treatments carried out within time and temperature ranges of 2h-7days and 55-85°C, respectively. The formation of (i) ettringite, by hydration of calcium sulfate given by FGD or natural gypsum, alumina of fly ash and part of calcium hydroxide, and (ii) CSH, by hydration of silica contained in fly ash and residual lime, was observed within both the reacting systems. For the FGD gypsum-based mixture, the conversion toward ettringite and CSH was highest at 70°C and increased with curing time. Some discrepancies in the hydration behavior between the mixtures were ascribed to differences in mineralogical composition between natural and FGD gypsum. Copyright © 2012 Elsevier Ltd. All rights reserved.

  18. Effects of salts on preparation and use of calcium silicates for flue gas desulfurization

    SciTech Connect

    Kind, K.K.; Wassermann, P.D.; Rochelle, G.T. )

    1994-02-01

    High surface area calcium silicate hydrates that are highly reactive with SO[sub 2] can be made by slurrying fly ash and lime in water at elevated temperatures for several hours. This concept is the basis for the ADVACATE (ADVAnced siliCATE) process for flue gas desulfurization. This paper examines the impact of salts on such a system. Two low calcium fly ashes, from the Shawnee and Clinch River power plants, were examined. The addition of gypsum (CaSO[sub 4][center dot]2H[sub 2]O) or calcium chloride to the slurry system increased the dissolved calcium concentration, allowing the reaction rate to increase and the maximum surface area to more than double in some cases. This increase came despite a lower solution hydroxide level. The salts also enhanced the reaction of the sorbent with sulfur dioxide. This resulted from the higher equilibrium moisture on the sorbent at any humidity due to the deliquescent properties of some of the salts used (calcium chloride and calcium nitrate). Solids made without the deliquescent salts exhibited equilibrium moisture adsorption consistent with a type-II BET isotherm while the deliquescent salts caused hysteresis in the adsorption/desorption isotherm. 22 refs., 10 figs., 2 tabs.

  19. Global evaluation of mass transfer effects: In-duct injection flue gas desulfurization

    SciTech Connect

    Cole, J.A.; Newton, G.H.; Kramlich, J.C.; Payne, R.

    1990-09-30

    Sorbent injection is a low capital cost, low operating cost approach to SO{sub 2} control targeted primarily at older boilers for which conventional fuel gas desulfurization is not economically viable. Duct injection is one variation of this concept in which the sorbent, either a dry powder or a slurry, is injected into the cooler regions of the boiler, generally downstream of the air heaters. The attractiveness of duct injection is tied to the fact that it avoids much of the boiler heat transfer equipment and thus has minimal impact of boiler performance. Both capital and operating cost are low. This program has as its objectives three performance related issues to address: (1) experimentally identify limits on sorbent performance. (2) identify and test sorbent performance enhancement strategies. (3) develop a compute model of the duct injection process. Two major tasks are described: a laboratory-scale global experiment and development of process model. Both are aimed at understanding and quantifying the rate-limiting processes which control SO{sub 2} capture by lime slurry during boiler duct injection. 29 refs., 35 figs., 4 tabs.

  20. Landfill disposal of limestone dual-alkali flue-gas-desulfurization waste. Final report

    SciTech Connect

    Fox, L.K.; Gibson, E.D.; Pierson, J.F.; Brown, D.M.

    1982-09-01

    A landfill disposal test program was undertaken to demonstrate the addition of fly ash and lime to calcium sulfite-sulfate flue gas desulfurization (FGD) wastes and to establish design and operating guidelines for an environmentally acceptable waste disposal system. A lined, diked landfill disposal site was partially filled with waste mixtures of FGD filter cake, fly ash, and lime. Field samples were assessed in terms of engineering properties and leachate quality. Laboratory mixtures were analyzed for comparison with field samples. Revegetation studies were performed with laboratory mixtures to determine how fly ash and FGD sludge affect plant growth and to identify candidate species for on-site testing. Fixation and stabilization improved the shear strength and reduced the compressibility of the laboratory mixtures tested. Laboratory testing of the properties of fixed filter cake indicated that mixtures of filter cake with a solids content of 56%, a fly ash-to-filter cake ratio of 1:1, and a lime content of 3% have a natural water content below the liquid limit and appear to be suitable for landfill. Lime fixation also reduced steady-state leachate concentrations of major constituents (total solids, sulfate, and calcium) and may help to minimize trace metal concentrations. Grasses were identified as the preferred species for vegetating landfills.

  1. Method for removing sulfur oxides from combusting gases in wet, calcium-based flue gas desulfurization processes

    SciTech Connect

    Moser, R.E.; Meserole, F.

    1991-02-19

    This patent describes a method for reducing accumulation of solid sulfate-containing deposits in apparatus for storing, transporting or utilizing wet lime or limestone for combustion gas desulfurization. It comprises: the step of contact the combustion gas in a reaction zone in the presence of the wet lime or limestone with thiosulfate and an organic polyacid chelating agent. The thiosulfate and chelating agent being present in sufficient concentrations to diminish the amount of sulfate formed as the result of oxidation of sulfite to sulfate.

  2. Natural Gas Imports and Exports. Third Quarter Report 1999

    SciTech Connect

    1999-10-01

    The second quarter 1997 Quarterly Report of Natural Gas Imports and Exports featured a Quarterly Focus report on cross-border natural gas trade between the United States and Mexico. This Quarterly Focus article is a follow-up to the 1997 report. This report revisits and updates the status of some of the pipeline projects discussed in 1997, and examines a number of other planned cross-border pipeline facilities which were proposed subsequent to our 1997 report. A few of the existing and proposed pipelines are bidirectional and thus have the capability of serving either Mexico, or the United States, depending on market conditions and gas supply availability. These new projects, if completed, would greatly enhance the pipeline infrastructure on the U.S.-Mexico border and would increase gas pipeline throughput capacity for cross-border trade by more than 1 billion cubic feet (Bcf) per day. The Quarterly Focus is comprised of five sections. Section I includes the introduction as well as a brief historic overview of U.S./Mexican natural gas trade; a discussion of Mexico's energy regulatory structure; and a review of trade agreements and a 1992 legislative change which allows for her cross-border gas trade in North America. Section II looks at initiatives that have been taken by the Mexican Government since 1995to open its energy markets to greater competition and privatization. Section III reviews Mexican gas demand forecasts and looks at future opportunities for U.S. gas producers to supplement Mexico's indigenous supplies in order to meet the anticipated rapid growth in demand. Section IV examines the U.S.-Mexico natural gas trade in recent years. It also looks specifically at monthly import and export volumes and prices and identifies short-term trends in this trade. Finally, Section V reviews the existing and planned cross-border gas pipeline infrastructure. The section also specifically describes six planned pipelines intended to expand this pipeline network and

  3. Anion-exchange resin-based desulfurization process. Quarterly technical progress report, April 1, 1993--June 30, 1993

    SciTech Connect

    Sheth, A.C.; Dharmapurikar, R.

    1993-09-01

    Under the current grant (No. DE-FG22-90PC90309), the University of Tennessee Space Institute (UTSI) will perform the bench scale evaluation and further development of the anion-exchange resin-based desulfurization concept to desulfurize alkali metal sulfates. The developmental program proposed under this DOE grant includes screening of commercially available resins to select three candidate resins for further study. These three resins will undergo a series of experiments designed to test the resins` performance under different process conditions (including the use of spent MHD seed material). The best of these resins will be used in optimizing the regeneration step and in testing the effects of performance enhancers. During this reporting period, April 1, 1993 to June 30, 1993, the procedure to evaluate the cycle efficiency of candidate resins in the fixed-bed mode was slightly modified to ensure complete regeneration of the exhausted resin. Using this revised procedure, ten consecutive cycles for all the three resins have been completed and the results are being analyzed.

  4. Development and testing of regenerable hot-coal-gas desulfurization sorbents

    SciTech Connect

    Grindley, T.; Steinfeld, G.

    1981-10-01

    Investigations over several years at the Morgantown Energy Technology Center have been concerned with the development of a regenerable metal oxide desulfurization sorbent which would function on hot coal-derived fuel gas. In the latest phase of testing, a combination of zinc oxide with iron oxide as zinc ferrite has produced a sorbent which has demonstrated regenerability and capability of removing sulfur from simulated hot coal gas to a level of 1 to 10 ppM by volume. The principal finding at this stage of the project is that the compound zinc ferrite and also iron oxide containing some zinc ferrite have hydrogen sulfide absorption performances very similar to those of zinc oxide. Extruded sorbents made from these compounds have been demonstrated to perform with varying ability in the temperature range 800/sup 0/F (427/sup 0/C) to 1400/sup 0/F (760/sup 0/C) at a space velocity of 2000 hourly and a hydrogen sulfide concentration of 2.7 percent. They have also been shown to be regenerable with a 50/50 percent v/v steam-air mixture at 1000/sup 0/F (538/sup 0/C) and 600 hourly space velocity with no loss of absorptive power. Both zinc ferrite and zinc oxide appear to perform optimally in the middle of the temperature range, where absorption capacity is greatest. Surprisingly, the experimental results indicate no trend to a lower degree of hydrogen sulfide removal with rise in temperature. Zinc ferrite appears to be superior to zinc oxide in terms of its absorption capacity and resistance to sintering at higher temperatures.

  5. Advanced Flue Gas Desulfurization (AFGD) demonstration project: Volume 2, Project performance and economics. Final technical report

    SciTech Connect

    1996-04-30

    The project objective is to demonstrate removal of 90--95% or more of the SO{sub 2} at approximately one-half the cost of conventional scrubbing technology; and to demonstrate significant reduction of space requirements. In this project, Pure Air has built a single SO{sub 2} absorber for a 528-MWe power plant. The absorber performs three functions in a single vessel: prequencher, absorber, and oxidation of sludge to gypsum. Additionally, the absorber is of a co- current design, in which the flue gas and scrubbing slurry move in the same direction and at a relatively high velocity compared to conventional scrubbers. These features all combine to yield a state- of-the-art SO{sub 2} absorber that is more compact and less expensive than conventional scrubbers. The project incorporated a number of technical features including the injection of pulverized limestone directly into the absorber, a device called an air rotary sparger located within the base of the absorber, and a novel wastewater evaporation system. The air rotary sparger combines the functions of agitation and air distribution into one piece of equipment to facilitate the oxidation of calcium sulfite to gypsum. Additionally, wastewater treatment is being demonstrated to minimize water disposal problems inherent in many high-chloride coals. Bituminous coals primarily from the Indiana, Illinois coal basin containing 2--4.5% sulfur were tested during the demonstration. The Advanced Flue Gas Desulfurization (AFGD) process has demonstrated removal of 95% or more of the SO{sub 2} while providing a commercial gypsum by-product in lieu of solid waste. A portion of the commercial gypsum is being agglomerated into a product known as PowerChip{reg_sign} gypsum which exhibits improved physical properties, easier flowability and more user friendly handling characteristics to enhance its transportation and marketability to gypsum end-users.

  6. Characterization and comparative study of coal combustion residues from a primary and additional flue gas secondary desulfurization process

    SciTech Connect

    Gomes, S.; Francois, M.; Evrard, O.; Pellissier, C.

    1998-11-01

    An extensive characterization and comparative study was done on two flue gas desulfurization (FGD) residues derived from the same coal. LR residues (originated from Loire/Rhone in the south of Lyon, France) are obtained after a primary desulfurization process (SO{sub 2} is trapped by reaction with CaO at a temperature of about 1100 C), and LM residues (originating from La Maxe, near Metz in the east of France) are obtained after an additional secondary desulfurization process (SO{sub 2} is removed further by reaction with Ca(OH){sub 2} at a temperature of about 120 C). Various and complementary investigation methods were used to determine their chemical, physical, and mineralogical properties: x-ray fluorescence and diffraction, scanning electron microscopy, differential scanning calorimetry, thermogravimetry analysis, granulometric distribution, pycnometric density, BET specific surface area and pH, conductivity measurements, and chemical analysis of their insoluble fraction. The FGD residues contain basically two main components: a silico-aluminous fly ash part and calcic FGD phases. In the LR residues the two components can be considered as independent, whereas they are linked in the LM residues because chemical reactions have occurred, leading to the formation of silico-calcic gel CSH, hydrated aluminate AFm, and AFt phases.

  7. Summary and assessment of METC zinc ferrite hot coal gas desulfurization test program, final report: Volume 2, Appendices

    SciTech Connect

    Underkoffler, V.S.

    1986-12-01

    The Morgantown Energy Technology Center (METC) has conducted a test program to develop a zinc ferrite-based high temperature desulfurization process which could be applied to fuel gas entering downstream components such as molten carbonate fuel cells or gas turbines. As a result of prior METC work with iron oxide and zinc oxide sorbents, zinc ferrite evolved as a candidate with the potential for high capacity, low equilibrium levels of H/sub 2/S, and structural stability after multiple regenerations. The program consisted of laboratory-scale testing with a two-inch diameter reactor and simulated fixed-bed gasifier gas; bench-scale testing with a six-inch diameter reactor and actual gas from the METC 42-inch fixed bed gasifier; as well as laboratory-scale testing of zinc ferrite with simulated fluidized bed gasifier gas. Data from sidestream testing are presented. 18 refs.

  8. Fluidized bed desulfurization

    NASA Technical Reports Server (NTRS)

    Ravindram, M.; Kallvinskas, J. J. (Inventor)

    1985-01-01

    High sulfur content carbonaceous material, such as coal is desulfurized by continuous fluidized suspension in a reactor with chlorine gas, inert dechlorinating gas and hydrogen gas. A source of chlorine gas, a source of inert gas and a source of hydrogen gas are connected to the bottom inlet through a manifold and a heater. A flow controler operates servos in a manner to continuously and sequentially suspend coal in the three gases. The sulfur content is reduced at least 50% by the treatment.

  9. Integration and testing of hot desulfurization and entrained-flow gasification for power generation systems. Phase 2, Process optimization: Volume 3, Effect/fate of chlorides in the zinc titanate hot-gas desulfurization process

    SciTech Connect

    Gangwal, S.K.; Paar, T.M.; McMichael, W.J.

    1991-09-01

    The objective of this project was to support Texaco`s effort to develop the zinc titanate hot-gas desulfurization process for gases produced from their oxygen-blown coal gasifier by answering two key questions that had remained unanswered to date. These questions were: Will chloride in the coal gas affect the performance of the sorbent? Where would the chloride end up following sulfidation and regeneration? Previously, Research Triangle Institute (RTI) completed a bench-scale test series, under a subcontract to Texaco, Inc., for their contract with the US Department of Energy/Morgantown Energy Technology Center (DOE/METC), in which zinc titanate was shown to be a highly promising sorbent for desulfurizing the Texaco O{sub 2}-blown simulated coal gas. The next step was to evaluate the effect of coal gas contaminants, particularly chloride, on the sorbent. No tests have been carried out in the past that evaluate the effect of chloride on zinc titanate. If ZnO in the sorbent reacts with the chloride, zinc chloride may form which may evaporate causing accelerated zinc loss. Zinc chloride may revert back to the oxide during oxidative regeneration. This may be enhanced in the presence of steam. This report provides results of a three-test series which was designed to give some definitive answers about the fate of chloride in the hot-gas desulfurization process and the effect of chloride on the performance of zinc titanate.

  10. Land application uses for dry flue gas desulfurization by-products. Executive summary

    SciTech Connect

    Dick, W.; Bigham, J.; Forster, R.; Hitzhusen, F.; Lal, R.; Stehouwer, R.; Traina, S.; Wolfe, W.; Haefner, R.; Rowe, G.

    1999-01-31

    Flue gas desulfurization (FGD) scrubbing technologies create several types of by-products. This project focused primarily on by-product materials obtained from what are commonly called ''dry scrubbers'' which produce a dry, solid material consisting of excess sorbent, reaction product that contains sulfate and sulfite, and coal fly ash. Prior to this project, dry FGD by-products were generally treated as solid wastes and disposed in landfills. However, landfill sites are becoming scarce and tipping fees are constantly increasing; The major objective of this project was to develop beneficial uses, via recycling, capable of providing economic benefits to both the producer and the end user of the FGD by-product. It is equally important, however, that the environmental impacts be carefully assessed so that the new uses developed are not only technically feasible but socially acceptable. Specific objectives developed for this project were derived over an 18-month period during extensive discussions with personnel from industry, regulatory agencies and research institutions. These were stated as follows: Objective 1: To characterize the material generated by dry FGD processes. Objective 2: To demonstrate the utilization of dry FGD by-product as a soil amendment on agricultural lands and on abandoned and active surface coal mines in Ohio. Objective 3: To demonstrate the use of dry FGD by-product as an engineering material for soil stabilization. Objective 4: To determine the quantities of dry FGD by-product that can be utilized in each of these applications. Objective 5. To determine the environmental and economic impacts of utilizing the material. Objective 6. To calibrate environmental, engineering, and economic models that can be used to determine the applicability and costs of utilizing these processes at other sites.

  11. Limestone scrubbing for 2000 flue gas desulfurization system. Final report, October 1, 1993--April 1, 1997

    SciTech Connect

    1998-10-16

    As emission limits for sulfur dioxide from utility coal-fired boilers become lower due to increased regulation and environmental concern around the globe, power generating companies require increasingly cost-effective pollution control technology in order to maintain or reduce the cost of electricity to the end user. Limestone based wet flue gas desulfurization, or WFGD, is the preferred sulfur dioxide removal technology for utilities in the US and worldwide. This is a result of its extensive reference list, lower risks, and lower evaluated overall costs. For more than two decades ABB has supplied WFGD systems and currently has greater than 29,000 MWe of scrubbing capacity in operation. Given the industry`s ever-present need for lower costs, ABB funds a continuous research and development program focused on technology advancements that will reduce both capital and operating costs for its customers. As a result of this effort the LS-2 Concept WFGD System was developed through revolutionary design changes in every significant subprocess of conventional WFGD technology. To demonstrate the cumulative effects of all the individual advancements of the LS-2 Concept and to prove the process`s viability and cost-efficiency under representative US power plant conditions, the Limestone Scrubbing for 2000 project was initiated. This report is the final submittal to the Ohio Coal Development Office to document the results of this demonstrate project. The four-phase project execution, from the initial design and procurement through erection and extensive testing, proceeded as scheduled and on budget. The project resulted in a successful reference program that illustrates, in detail, the improved efficiencies and costs of the LS-2 advancements.

  12. Influence of Flue Gas Desulfurization Gypsum Amendments on Heavy Metal Distribution in Reclaimed Sodic Soils

    PubMed Central

    Chen, Qun; Wang, Shujuan; Li, Yan; Zhang, Ning; Zhao, Bo; Zhuo, Yuqun; Chen, Changhe

    2015-01-01

    Abstract Although flue gas desulfurization (FGD) gypsum has become an effective soil amendment for sodic soil reclamation, it carries extra heavy metal contamination into the soil environment. The fate of heavy metals introduced by FGD gypsum in sodic or saline–alkali soils is still unclear. This work aims to investigate the effects of FGD gypsum addition on the heavy metal distributions in a sodic soil. Original soil samples were collected from typical sodic land in north China. Soil column leaching tests were conducted to investigate the influence of FGD gypsum addition on the soil properties, especially on distribution profiles of the heavy metals (Pb, Cd, Cr, As, and Hg) in the soil layers. Results showed that pH, electrical conductivity, and exchangeable sodium percentage in amended soils were significantly reduced from 10.2 to 8.46, 1.8 to 0.2 dS/m, and 18.14% to 1.28%, respectively. As and Hg concentrations in the soils were found to be positively correlated with FGD gypsum added. The amount of Hg in the leachate was positively correlated with FGD gypsum application ratio, whereas a negative correlation was observed between the Pb concentration in the leachate and the FGD gypsum ratio. Results revealed that heavy metal concentrations in soils complied well with Environmental Quality Standard for Soils in China (GB15618-1995). This work helps to understand the fate of FGD gypsum-introduced heavy metals in sodic soils and provides a baseline for further environmental risk assessment associated with applying FGD gypsum for sodic soil remediation. PMID:26064038

  13. Marketable products from gypsum, a coal combustion byproduct derived from a wet flue gas desulfurization process

    SciTech Connect

    Chou, M.I.M.; Ghiassi, K.; Lytle, J.M.; Chou, S.J.; Banerjee, D.D.

    1998-04-01

    For two years the authors have been developing a process to produce two marketable products, ammonium sulfate fertilizer and precipitated calcium carbonate (PCC), from wet limestone flue gas desulfurization (FGD) by-product gypsum. Phase I of the project focused on the process for converting FGD-gypsum to ammonium sulfate fertilizer with PCC produced as a by-product during the conversion. Early cost estimates suggested that the process was economically feasible when granular size ammonium sulfate crystals were produced. However, sale of the by-product PCC for high-value commercial application could further improve the economics of the process. The results of our evaluation of the market potential of the PCC by-product are reported in this paper. The most significant attributes of carbonate fillers that determine their usefulness in industry are particle size (i.e. fineness) and shape, whiteness (brightness), and mineralogical and chemical purity. The PCC produced from the FGD gypsum obtained from the Abbott Power Plant at the University of Illinois Urbana-Champaign campus are pure calcite with a CaCO{sub 3} content greater than 98%, 3% higher than the minimum requirement of 95%. However, the size, shape, and brightness of the PCC particles are suitable only for certain applications. Impurities in the gypsum from Abbott power plant influence the whiteness of the PCC products. Test results suggested that, to obtain gypsum that is pure enough to produce a high whiteness PCC for high value commercial applications, limestone with minimum color impurities should be used during the FGD process. Alternatively, purification procedures to obtain the desired whiteness of the FGD-gypsum can be used. Further improvement in the overall qualities of the PCC products should lead to a product that is adequate for high-value paper applications.

  14. Oxidative degradation of organic acids conjugated with sulfite oxidation in flue gas desulfurization

    SciTech Connect

    Lee, Y.I.

    1986-01-01

    Organic acid degradation conjugated with sulfite oxidation has been studied under flue gas desulfurization (EGD) conditions. The oxidative degradation constant, k/sub 12/, is defined as the ratio of organic acid degradation rate and sulfite oxidation rate after being normalized by the concentrations of organic acid and dissolved S(IV). K/sub 12/, not significantly affected by pH or dissolved oxygen, is around 10/sup -3/ in the absence of manganese or iron. However, k/sub 12/ is increased by certain transition metals such as Co, Ni, and Fe and is decreased by Mn and halides. Lower dissolved S(IV) magnified these effects. No k/sub 12/ greater than 4 x 10/sup -3/ or smaller than 0.1 x 10/sup -3/ has been observed. A free radical mechanism was proposed to describe the kinetics: (1) sulfate free radical is the major radical responsible to the degradation of organic acid; (2) ferrous generates sulfate radical by reacting with monoxypersulfate to enhance k/sub 12/; (3) manganous consumes sulfate radical to decrease k/sub 12/; (4) dissolved S(IV) competes with ferrous for monoxypersulfate and with manganous for sulfate radical to demonstrate the effects of dissolved S(IV) on k/sub 12/. Hydroxy and sulfonated carboxylic acids degrade approximately three times slower than saturated dicarboxylic acids; while maleic acid, an unsaturated dicarboxylic acid, degraded an order of magnitude faster. A wide spectrum of degradation products of adipic acid were found, including carbon dioxide - the major product, glutaric semialdehyde - the major retained product with low manganese, glutaric acid and valeric acids - the major retained product with high manganese, lower molecular weight mono- and dicarboxylic acids, other carbonyl compounds, and hydrocarbons.

  15. Production of manufactured aggregates from flue gas desulfurization by-products

    SciTech Connect

    Wu, M.M.; McCoy, D.C.; Fenger, M.L.; Scandrol, R.O.; Winschel, R.A.; Withum, J.A.; Statnick, R.M.

    1999-07-01

    CONSOL R and D has developed a disk pelletization process to produce manufactured aggregates from the by-products of various technologies designed to reduce sulfur emissions produced from coal utilization. Aggregates have been produced from the by-products of the Coolside and LIMB sorbent injection, the fluidized-bed combustion (FBC), spray dryer absorption (SDA), and lime and limestone wet flue gas desulfurization (FGD) processes. The aggregates produced meet the general specifications for use as road aggregate in road construction and for use as lightweight aggregate in concrete masonry units. Small field demonstrations with 1200 lb to 5000 lb of manufactured aggregates were conducted using aggregates produced from FBC ash and lime wet FGD sludge in road construction and using aggregates made from SDA ash and lime wet FGD sludge to manufacture concrete blocks. The aggregates for this work were produced with a bench-scale (200--400 lb batch) unit. In 1999, CONSOL R and D constructed and operated a 500 lb/hr integrated, continuous pilot plant. A variety of aggregate products were produced from lime wet FGD sludge. The pilot plant test successfully demonstrated the continuous, integrated operation of the process. The pilot plant demonstration was a major step toward commercialization of manufactured aggregate production from FGD by-products. In this paper, progress made in the production of aggregates from dry FGD (Coolside, LIMB, SDA) and FBC by-products, and lime wet FGD sludge is discussed. The discussion covers bench-scale and pilot plant aggregate production and aggregate field demonstrations.

  16. Testing CO2 Sequestration in an Alkaline Soil Treated with Flue Gas Desulfurization Gypsum (FGDG)

    NASA Astrophysics Data System (ADS)

    Han, Y.; Tokunaga, T. K.

    2012-12-01

    Identifying effective and economical methods for increasing carbon storage in soils is of interest for reducing soil CO2 fluxes to the atmosphere in order to partially offset anthropogenic CO2 contributions to climate change This study investigates an alternative strategy for increasing carbon retention in soils by accelerating calcite (CaCO3) precipitation and promoting soil organic carbon (SOC) complexation on mineral surfaces. The addition of calcium ion to soils with pH > 8, often found in arid and semi-arid regions, may accelerate the slow process of calcite precipitation. Increased ionic strength from addition of a soluble Ca source also suppresses microbial activity which oxidizes SOC to gaseous CO2. Through obtaining C mass balances in soil profiles, this study is quantifying the efficiency of gypsum amendments for mitigating C losses to the atmosphere. The objective of this study is to identify conditions in which inorganic and organic C sequestration is practical in semi-arid and arid soils by gypsum treatment. As an inexpensive calcium source, we proposed to use flue gas desulfurization gypsum (FGDG), a byproduct of fossil fuel burning electric power plants. To test the hypothesis, laboratory column experiments have been conducted in calcite-buffered soil with addition of gypsum and FGDG. The results of several months of column monitoring are demonstrating that gypsum-treated soil have lowered amounts of soil organic carbon loss and increased inorganic carbon (calcite) production. The excess generation of FGDG relative to industrial and agricultural needs, FGDG, is currently regarded as waste. Thus application of FGDG application in some soils may be an effective and economical means for fixing CO2 in soil organic and inorganic carbon forms.Soil carbon cycle, with proposed increased C retention by calcite precipitation and by SOC binding onto soil mineral surfaces, with both processes driven by calcium released from gypsum dissolution.

  17. Marketable products from gypsum, a coal combustion byproduct derived from a wet flue gas desulfurization process

    SciTech Connect

    Chou, M.I.M.; Ghiassi, K.; Lytle, J.M.; Chou, S.J.; Banerjee, D.D.

    1998-07-01

    For two years the authors have been developing a process to produce two marketable products, ammonium sulfate fertilizer and precipitated calcium carbonate (PCC), from wet limestone flue gas desulfurization (FGD) by-product gypsum. Phase 1 of the project focused on the process for converting FGD-gypsum to ammonium sulfate fertilizer with PCC produced as a by-product during the conversion. Early cost estimates suggested that the process was economically feasible when granular size ammonium sulfate crystals were produced. However, sale of the by-product PCC for high-value commercial application could further improve the economics of the process. The results of their evaluation of the market potential of the PCC by-product are reported in this paper. The most significant attributes of carbonate fillers that determine their usefulness in industry are particle size (i.e, fineness) and shape, whiteness (brightness), and mineralogical and chemical purity. The PCC produced from the FGD dypsum obtained from the Abbott Power Plant at the University of Illinois Urbana-Champaign campus are pure calcite with a CaCO{sub 3} content greater than 98%, 3% higher than the minimum requirement of 95%. However, the size, shape, and brightness of the PCC particles are suitable only for certain applications. Impurities in the gypsum from Abbott power plant influence the whiteness of the PCC products. Test results suggested that, to obtain gypsum that is pure enough to produce a high whiteness PCC for high value commercial applications, limestone with minimum color impurities should be used during the FGD process. Alternatively, purification procedures to obtain the desired whiteness of the FGD-gypsum can be used. Further improvement in the overall qualities of the PCC products should lead to a product that is adequate for high-value paper applications.

  18. Natural gas imports and exports. Second quarter report 1995

    SciTech Connect

    1995-12-31

    This quarter`s feature report focuses on natural gas exports to Mexico. OFP invites ideas from the public on future topics dealing with North American natural gas import/export trade. Such suggestions should be left on OFP`s electronic bulletin board. Natural Gas exports to Mexico continued to grow and reached an historic high for the month of June (7.8 Bcf). Two new long-term contracts were activated; Pennsylvania Gas & Water Company began importing 14.7 MMcf per day from TransCanada PipeLines Ltd., and Renaissance Energy (U.S.) Inc. began importing 2.8 MMcf per day from Renaissance Energy Ltd. for resale to Delmarva Power & Light Company. Algerian LNG imports remained stagnant with only one tanker being imported by Pan National Gas Sales, Inc. (Pan National). During the first six months of 1995, data indicates gas imports increased by about 10 percent over the 1994 level (1,418 vs. 1,285 Bcf), with Canadian imports increasing by 14 percent and Algerian imports decreasing by 81 percent. During the same time period, exports increased by 18 percent (83 vs. 70.1 Bcf).

  19. ENHANCED CONTROL OF MERCURY BY WET FLUE GAS DESULFURIZATION SYSTEMS--SITE 2 RESULTS

    SciTech Connect

    G. Blythe; S. Miller; C. Richardson; K. Searcy

    2000-02-01

    The U.S. Department of Energy and EPRI are co-funding this project to improve the control of mercury emissions from coal-fired power plants equipped with wet flue gas desulfurization (FGD) systems. The project is investigating catalytic oxidation of vapor-phase elemental mercury to a form that is more effectively captured in wet FGD systems. If successfully developed, the process could be applicable to over 90,000 MW of utility generating capacity with existing FGD systems, and to future FGD installations. Field tests are being conducted to determine whether candidate catalyst materials remain active towards mercury oxidation after extended flue gas exposure. Catalyst life will have a large impact on the cost effectiveness of this potential process. A mobile catalyst test unit is being used to test the activity of four different catalysts for a period of up to six months at each of three utility sites. Catalyst testing at the first site, which fires Texas lignite, was completed in December 1998. Testing at the second test site, which fires a Powder River Basin subbituminous coal, was completed in the fall of 1999, and testing at the third site, which fires a high-sulfur bituminous coal, will begin in early 2000. This technical note reports results from Site 2; results from Site 1 were reported in a previous technical note. At Site 2, catalysts were tested in several forms, including powders dispersed in sand bed reactors and in more commercially viable forms such as extruded beads and coated honeycomb structures. This technical note presents results from Site 2 for both the sand bed reactors and commercial catalyst forms. Site 3 results are not yet available, but should be available late in the year 2000. Field testing is being supported by laboratory tests to screen catalysts for activity at specific flue gas compositions, to investigate catalyst deactivation mechanisms and to investigate methods for regenerating spent catalysts. Laboratory results related to the

  20. ENHANCED CONTROL OF MERCURY BY WET FLUE GAS DESULFURIZATION SYSTEMS--SITE 2 RESULTS

    SciTech Connect

    G. Blythe; S. Miller; C. Richardson; K. Searcy

    2000-06-01

    The U.S. Department of Energy and EPRI are co-funding this project to improve the control of mercury emissions from coal-fired power plants equipped with wet flue gas desulfurization (FGD) systems. The project is investigating catalytic oxidation of vapor-phase elemental mercury to a form that is more effectively captured in wet FGD systems. If successfully developed, the process could be applicable to over 90,000 MW of utility generating capacity with existing FGD systems, and to future FGD installations. Field tests are being conducted to determine whether candidate catalyst materials remain active towards mercury oxidation after extended flue gas exposure. Catalyst life will have a large impact on the cost effectiveness of this potential process. A mobile catalyst test unit is being used to test the activity of four different catalysts for a period of up to six months at each of three utility sites. Catalyst testing at the first site, which fires Texas lignite, was completed in December 1998. Testing at the second test site, which fires a Powder River Basin subbituminous coal, was completed in the fall of 1999, and testing at the third site, which fires a high-sulfur bituminous coal, will begin in 2000. This technical note reports results from Site 2; results from Site 1 were reported in a previous technical note. At Site 2, catalysts were tested in several forms, including powders dispersed in sand bed reactors and in commercial forms such as extruded beads and coated honeycomb structures. This technical note presents results from Site 2 for both the sand bed reactors and commercial catalyst forms. Field testing is being supported by laboratory tests to screen catalysts for activity at specific flue gas compositions, to investigate catalyst deactivation mechanisms and to investigate methods for regenerating spent catalysts. Laboratory results related to the Site 2 field effort are also included and discussed in this technical note. Preliminary economics, based

  1. Pilot testing of sodium thiosulfate for oxidation/scaling inhibition in lime/limestone flue gas desulfurization systems

    SciTech Connect

    Chang, J.C.S.; Brna, T.G.

    1985-01-01

    Pilot plant tests have been conducted to evaluate sodium thiosulfate as an oxidation inhibition additive in five lime/limestone slurry flue gas desulfurization processes. It was found that the oxidation rate of absorbed sulfur dioxide (SO/sub 2/) was reduced by more than 50 percent in the presence of 100 to 200 ppm of thiosulfate ion in the scrubbing slurry. Calcium sulfate dihydrate (gypsum) scaling was eliminated and the unsaturated (with respect to gypsum) operation mode was maintained by the addition of sodium thiosulfate. Other benefits of sodium thiosulfate addition observed at the pilot plant included improvement in solids dewatering properties for limestone processes.

  2. Alloying effect of copper on the corrosion properties of low-alloy steel for flue gas desulfurization system

    NASA Astrophysics Data System (ADS)

    Kim, Seon-Hong; Park, Sun-Ah; Kim, Jung-Gu; Shin, Kee-Sam; He, Yinsheng

    2015-03-01

    The alloying effect of Cu for a flue gas desulfurization materials was investigated using the electrochemical methods in the modified green death solution and the surface analyses. The test results demonstrated that the densely formed rust layer with high metallic Cu content improves the corrosion resistance of Cu-containing steel in the flue gas desulfurization (FGD) environment. The rust layer on the surface of the 0.02 wt% Cu steel, which has an insufficient Cu content, was less protective than others. The 0.05 wt% Cu steel represented the highest corrosion resistance due to the formation of the densely formed rust layer with optimum Cu content. Because the free standing Cu2S precipitates had the insoluble characteristic in highly acidic solution, it produced the relatively porous Cu-enriched layer on the 0.08 wt% Cu steel surface. From these phenomena, the corrosion resistance of specimen decreased as the Cu content of specimen increased from 0.05 wt% to 0.08 wt%.

  3. The Clean Coal Technology Program 100 MWe demonstration of gas suspension absorption for flue gas desulfurization

    SciTech Connect

    Hsu, F.E.; Hedenhag, J.G.; Marchant, S.K.; Pukanic, G.W.; Norwood, V.M.; Burnett, T.A.

    1997-12-31

    AirPol Inc., with the cooperation of the Tennessee Valley Authority (TVA) under a Cooperative Agreement with the United States Department of Energy, installed and tested a 10 MWe Gas Suspension Absorption (GSA) Demonstration system at TVA`s Shawnee Fossil Plant near Paducah, Kentucky. This low-cost retrofit project demonstrated that the GSA system can remove more than 90% of the sulfur dioxide from high-sulfur coal-fired flue gas, while achieving a relatively high utilization of reagent lime. This paper presents a detailed technical description of the Clean Coal Technology demonstration project. Test results and data analysis from the preliminary testing, factorial tests, air toxics texts, 28-day continuous demonstration run of GSA/electrostatic precipitator (ESP), and 14-day continuous demonstration run of GSA/pulse jet baghouse (PJBH) are also discussed within this paper.

  4. Recovery of SO2 and MgO from By-Products of MgO Wet Flue Gas Desulfurization.

    PubMed

    Yan, Liyun; Lu, Xiaofeng; Wang, Quanhai; Guo, Qiang

    2014-11-01

    An industrial demonstration unit using natural gas as a heat source was built to calcine the by-products of MgO wet flue gas desulfurization from power plants; influencing factors on the SO2 content in calciner gas were comprehensively analyzed; and an advantageous recycling condition of MgO and SO2 from by-products was summarized. Results showed that the SO2 content in the calciner gas was increased by more than 10 times under a lower excess air coefficient, a higher feed rate, a lower crystal water in by-products, and a higher feed port position. For the tests conducted under the excess air coefficient above and below one, the effect of the furnace temperature on the SO2 content in the calciner gas was reversed. Results of activity analysis indicate that particles of MgO generated under the calcination temperature of 900-1,000°C had a high activity. In contrast, due to the slight sintering, MgO generated under the calcination temperature of 1,100°C had a low activity. To recycle SO2 as well as MgO, a temperature range of 900-927°C for TE103 is proposed. These studies will prompt the desulfurization market diversification, reduce the sulfur's dependence on imports for making sulfuric acid, be meaningful to balance the usage of the natural resource in China, and be regarded as a reference for the development of this technology for other similar developing countries.

  5. Recovery of SO2 and MgO from By-Products of MgO Wet Flue Gas Desulfurization

    PubMed Central

    Yan, Liyun; Lu, Xiaofeng; Wang, Quanhai; Guo, Qiang

    2014-01-01

    Abstract An industrial demonstration unit using natural gas as a heat source was built to calcine the by-products of MgO wet flue gas desulfurization from power plants; influencing factors on the SO2 content in calciner gas were comprehensively analyzed; and an advantageous recycling condition of MgO and SO2 from by-products was summarized. Results showed that the SO2 content in the calciner gas was increased by more than 10 times under a lower excess air coefficient, a higher feed rate, a lower crystal water in by-products, and a higher feed port position. For the tests conducted under the excess air coefficient above and below one, the effect of the furnace temperature on the SO2 content in the calciner gas was reversed. Results of activity analysis indicate that particles of MgO generated under the calcination temperature of 900–1,000°C had a high activity. In contrast, due to the slight sintering, MgO generated under the calcination temperature of 1,100°C had a low activity. To recycle SO2 as well as MgO, a temperature range of 900–927°C for TE103 is proposed. These studies will prompt the desulfurization market diversification, reduce the sulfur's dependence on imports for making sulfuric acid, be meaningful to balance the usage of the natural resource in China, and be regarded as a reference for the development of this technology for other similar developing countries. PMID:25371652

  6. Desulfurization of Illinois coals with hydroperoxides of vegetable oils and alkali, Quarterly report, March 1 - May 31, 1996

    SciTech Connect

    Smith, G.V.; Gaston, R.D.; Song, R.; Cheng, J.; Shi, F.; Wang, Y.

    1996-12-31

    Organic sulfur is removed from coals by treatment with aqueous base, air, and vegetable oils with minimal loss of BTU. Such results were revealed during exploratory experiments on an ICCI funded project to remove organic sulfur from Illinois coals with hydroperoxides of vegetable oils. In fact, prewashing IBC-108 coal with dilute alkali prior to treating with linseed oil and air results in 26% removal of sulfur. This new method is being investigated by treating coals with alkali, impregnating coals with polyunsaturated oils, converting the oils to their hydroperoxides, and heating. Since these oils are relatively inexpensive and easily applied, this project could lead to a cost effective method for removing organic sulfur from coals. During the first quarter the selection of base fro pretreatment and extraction was completed. NaOH is better than NH{sub 4}OH for the pretreatment and Na{sub 2}CO{sub 3} is better than NaOH for the oil extraction. During the second quarter the effectiveness of linseed oil and NaOH for sulfur removal from IBC-108 coal was further tested by pretreating the coal with two base concentrations at four different times followed by treatment with linseed oil at 125{degrees}C for three different times and finally washing with 5% Na{sub 2}CO{sub 3} and methanol. During this third quarter more experimental parameters were systematically varied in order to study the effectiveness of linseed oil and NaOH for sulfur removal from IBC- 108 coal.

  7. Advanced sulfur control concepts in hot-gas desulfurization technology: Phase 2. Exploratory studies on the direct production of elemental sulfur during the regeneration of high temperature desulfurization sorbents. Topical report

    SciTech Connect

    Lopez, A.; Huang, W.; White, J.

    1997-07-01

    The topical report describes the results of Phase 2 research to determine the feasibility of the direct production of elemental sulfur during the regeneration of high temperature desulfurization sorbents. Many of the contaminants present in coal emerge from the gasification process in the product gas. Much effort has gone into the development of high temperature metal oxide sorbents for removal of H{sub 2}S from coal gas. The oxides of zinc, iron, manganese, and others have been studied. In order for high temperature desulfurization to be economical it is necessary that the sorbents be regenerated to permit multicycle operation. Current methods of sorbent regeneration involve oxidation of the metal sulfide to reform the metal oxide and free the sulfur as SO{sub 2}. An alternate regeneration process in which the sulfur is liberated in elemental form is desired. Elemental sulfur, which is the typical feed to sulfuric acid plants, may be easily separated, stored, and transported. Although research to convert SO{sub 2} produced during sorbent regeneration to elemental sulfur is on-going, additional processing steps are required and the overall process will be more complex. Clearly, the direct production of elemental sulfur is preferred. Desulfurization utilizing a cerium oxide based sorbent is discussed.

  8. Advanced Flue Gas Desulfurization (AFGD) Demonstration Project. Technical progress report No. 15, July 1, 1993--September 30, 1993

    SciTech Connect

    Not Available

    1994-08-01

    The goal of this project is to demonstrate that, by combining state-of-the-art technology, highly efficient plant operation and maintenance capabilities and by-product gypsum sales, significant reductions of SO{sub 2} emissions can be achieved at approximately one-half the life cycle cost of a conventional Flue Gas Desulfurization (FGD) system. Further, this emission reduction is achieved without generating solid waste and while minimizing liquid wastewater effluent. Basically, this project entails the design, construction and operation of a nominal 600 MWe AFGD facility to remove SO{sub 2} from coal-fired power plant flue gas at the Northern Indiana Public Service Company`s Bailly Generating Station.

  9. Sulfidation of a Novel Iron Sorbent Supported on Lignite Chars during Hot Coal Gas Desulfurization

    NASA Astrophysics Data System (ADS)

    Yin, Fengkui; Yu, Jianglong; Gupta, Sushil; Wang, Shaoyan; Wang, Dongmei; Yang, Li; Tahmasebi, Arash

    The sulfidation behavior of novel iron oxide sorbents supported using activated-chars during desulfurization of hot coal gases has been studied. The sulfidation of the char-supported sorbents was investigated using a fixed-bed quartz reactor in the temperature range of 673K to 873K. The product gases were analyzed using a GC equipped with a TCD and a FPD detector. The sorbent samples before and after sulfidation were examined using SEM and XRD.

  10. The effect of hydrogen peroxide solution on SO2 removal in the semidry flue gas desulfurization process.

    PubMed

    Zhou, Yuegui; Zhu, Xian; Peng, Jun; Liu, Yaobin; Zhang, Dingwang; Zhang, Mingchuan

    2009-10-15

    The present study attempts to use hydrogen peroxide solution to humidify Ca(OH)(2) particles to enhance the absorption of SO(2) to achieve higher removal efficiency and to solve the valuable reuse of the reaction product in the semidry flue gas desulfurization (FGD) process. Experiments were carried out to examine the effect of various operating parameters including hydrogen peroxide solution concentration, Ca/S molar ratio and approach to adiabatic saturation temperature on SO(2) removal efficiency in a laboratory scale spray reactor. The product samples were analyzed to obtain semi-quantitative measures of mineralogical composition by X-ray diffraction (XRD) with reference intensity ratio (RIR) method and the morphology of the samples was examined by scanning electron microscope (SEM). Compared with spraying water to humidify Ca(OH)(2), SO(2) removal efficiency was improved significantly by spraying hydrogen peroxide solution of 1-3 wt.% to humidify Ca(OH)(2) because hydrogen peroxide solution enhanced the dissolution and absorption rate of SO(2). Moreover, XRD and SEM analyses show that the desulfurization products contain less amount of unreacted Ca(OH)(2) and more amount of stable calcium sulfate with increasing hydrogen peroxide solution concentration. Thus, the process mechanism of the enhanced absorption of SO(2) by spraying hydrogen peroxide solution to humidify Ca(OH)(2) was elucidated on the basis of the experimental results.

  11. Pyrite surface characterization and control for advanced fine coal desulfurization technologies. Ninth quarterly technical progress report, September 1, 1992-- December 31, 1992

    SciTech Connect

    Wang, X.H.; Leonard, J.W.; Parekh, B.K.; Jiang, C.L.

    1992-12-31

    This is the 9th quarterly technical progress report for the project entitled ``Pyrite surface characterization and control for advanced fine coal desulfurization technologies``, DE-FG22-90PC90295. The work presented in this report was performed from September 1, 1992 to November 31, 1992. The objective of the project is to conduct extensive fundamental studies on the surface chemistry of pyrite oxidation and flotation and to understand how the alteration of the coal-pyrite surface affects the efficiency of pyrite rejection in coal flotation. During this reporting period, the surface oxidation of pyrite in various electrolytes was investigated. It has been demonstrated, for the first time, that borate, a pH buffer and electrolyte used by many previous investigators in studying sulfide mineral oxidation, actively participates in the surface oxidation of pyrite. In borate solutions, the surface oxidation of pyrite is tronly enhanced. The anodic oxidation potential of pyrite is lowered by more than 0.4 volts. The initial reaction of the borate enhanced pyrite oxidation can be described by:FeS{sub 2} + B(OH){sub 4}{sup =} ------> [S{sub 2}Fe-B(OH){sub 4}]{sub surf} + e. This reaction is irreversible and is controlled by the mass-transfer of borate species from the solution to the surface. It has been shown that the above reaction inhibits the adsorption of xanthate on pyrite. Comparative studies have been made with other sulfide minerals. The solution chemistry of the iron-borate systems have been studied to understand the electrochemical results.

  12. Technical description of parameters influencing the pH value of suspension absorbent used in flue gas desulfurization systems.

    PubMed

    Głomba, Michał

    2010-08-01

    As a result of the large limestone deposits available in Poland, the low cost of reagent acquisition for the largescale technological use and relatively well-documented processes of flue gas desulfurization (FGD) technologies based on limestone sorbent slurry, wet scrubbing desulfurization is a method of choice in Poland for flue gas treatment in energy production facilities, including power plants and industrial systems. The efficiency of FGD using the above method depends on several technological and kinetic parameters, particularly on the pH value of the sorbent (i.e., ground limestone suspended in water). Consequently, many studies in Poland and abroad address the impact of various parameters on the pH value of the sorbent suspension, such as the average diameter of sorbent particles (related to the limestone pulverization degree), sorbent quality (in terms of pure calcium carbonate [CaCO3] content of the sorbent material), stoichiometric surfeit of CaCO3 in relation to sulfur dioxide (SO2) absorbed from flue gas circulating in the absorption node, time of absorption slurry retention in the absorber tank, chlorine ion concentration in sorbent slurry, and concentration of dissolved metal salts (Na, K, Mg, Fe, Al, and others). This study discusses the results of laboratory-scale tests conducted to establish the effect of the above parameters on the pH value of limestone slurry circulating in the SO2 absorption node. On the basis of the test results, a correlation equation was postulated to help maintain the desirable pH value at the design phase of the wet FGD process. The postulated equation displays good coincidence between calculated pH values and those obtained using laboratory measurements.

  13. Summary and assessment of METC zinc ferrite hot coal gas desulfurization test program, final report: Volume 1

    SciTech Connect

    Underkoffler, V.S.

    1986-12-01

    The Morgantown Energy Technology Center (METC) has conducted a test program to develop a zinc ferrite-based high temperature desulfurization process which could be applied to fuel gas entering downstream components such as molten carbonate fuel cells or gas turbines. As a result of prior METC work with iron oxide and zinc oxide sorbents, zinc ferrite evolved as a candidate with the potential for high capacity, low equilibrium levels of H/sub 2/S, and structural stability after multiple regenerations. The program consisted of laboratory-scale testing with a two-inch diameter reactor and simulated fixed-bed gasifier gas; bench-scale testing with a six-inch diameter reactor and actual gas from the METC 42-inch fixed bed gasifier; as well as laboratory-scale testing of zinc ferrite with simulated fluidized bed gasifier gas. Optimum operating parameters for zinc ferrite such as temperatures, gas compositions, and space velocities are discussed. From the test results, salient features of zinc ferrite were derived and discussed in regard to system implications, issues raised, and technical requirements. 47 refs., 53 figs., 41 tabs.

  14. Mechanistic and kinetic studies of high-temperature coal gas desulfurization sorbents. Final report, July 1988--July 1991

    SciTech Connect

    Lew, S.; Flytzani-Stephanopoulos, M.; Sarofim, A.F.

    1991-10-01

    The overall objective of this project was to investigate the properties of and evaluate mixed oxides of zinc and titanium for hot fuel gas desulfurization. Uncombined ZnO was also investigated as a base case. Detailed investigation of the reduction and sulfidation reactions of Zn-Ti-O sorbents was performed. The intrinsic kinetics and the product layer diffusion rates in reduction and sulfidation were determined. Kinetic experiments with sorbents containing various Zn/Ti atomic ratios were performed. Chemical phase and structural transformations were followed by various methods. The results were compared to similar experiments performed with ZnO. The purpose of these experiments was to determine how the presence of titanium dioxide affects the reduction and sulfidation of ZnO. This information would be used to identify and select the sorbent composition that gives the best combination of low reduction rate and acceptable sulfidation performance at temperatures exceeding 600{degree}C. (VC)

  15. Management of dry flue gas desulfurization by-products in underground mines. Annual report, October 1994--September 1995

    SciTech Connect

    Chugh, Y.P.; Dutta, D.; Esling, S.

    1995-10-01

    On September 30, 1993, the U.S. Department of Energy-Morgantown Energy Technology Center (DOE-METC) and Southern Illinois University at Carbondale (SIUC) entered into a cooperative research agreement entitled {open_quotes}Management of Dry Flue Gas Desulfurization By-Products in Underground Mines{close_quotes} (DE-FC21-93MC30252). Under the agreement Southern Illinois University at Carbondale will develop and demonstrate several technologies for the placement of coal combustion residues (CCBs) in abandoned coal mines, and will assess the environmental impact of such underground CCB placement. This report describes progress in the following areas: environmental characterization, mix development and geotechnical characterization, material handling and system economics, underground placement, and field demonstration.

  16. Roller compacted base course construction using lime stabilized fly ash and flue gas desulfurization sludge by-product

    SciTech Connect

    Beeghly, J.J.

    1996-10-01

    Dewatered calcium sulfite and calcium sulfate sludges from flue gas desulfurization (FGD) processes at coal fired power plants can be mixed with coal fly ash and lime to cause a cementitious chemical reaction used to construct a roller compacted base course or an impermeable pond liner. Tile chemical reaction is often shown as lime reacting with alumina from the fly ash which in turn reacts with the calcium sulfite and sulfate FGD waste to form sulfo-aluminate. Better understanding is needed of the controlling factors that result in a successful application of this chemical reaction which has been linked to past construction failures due to latent hydration causing expansion damage or degradation of concrete, called sulfate attack. Factors such as optimum moisture content, fly ash to FGD ratio, and age of FGD are examined that affect strength gain and freeze-thaw durability. Several recently completed field demonstrations are discussed.

  17. Manufacture of ammonium sulfate fertilizer from gypsum-rich byproduct of flue gas desulfurization - A prefeasibility cost estimate

    USGS Publications Warehouse

    Chou, I.-Ming; Rostam-Abadi, M.; Lytle, J.M.; Achorn, F.P.

    1996-01-01

    Costs for constructing and operating a conceptual plant based on a proposed process that converts flue gas desulfurization (FGD)-gypsum to ammonium sulfate fertilizer has been calculated and used to estimate a market price for the product. The average market price of granular ammonium sulfate ($138/ton) exceeds the rough estimated cost of ammonium sulfate from the proposed process ($111/ ton), by 25 percent, if granular size ammonium sulfate crystals of 1.2 to 3.3 millimeters in diameters can be produced by the proposed process. However, there was at least ??30% margin in the cost estimate calculations. The additional costs for compaction, if needed to create granules of the required size, would make the process uneconomical unless considerable efficiency gains are achieved to balance the additional costs. This study suggests the need both to refine the crystallization process and to find potential markets for the calcium carbonate produced by the process.

  18. Desulfurization of hot fuel gas produced from high-chlorine Illinois coals. Final technical report, September 1, 1991--August 31, 1992

    SciTech Connect

    O`Brien, W.S.; Gupta, R.P.

    1992-12-31

    In this project, simulated gasifier-product streams were contacted with the zinc titanate desulfurization sorbent in a bench-scale atmospheric fluidized-bed reactor at temperatures ranging from 538 to 750 {degree}C (1000 to 1382 {degree}F). The first set of experiments involved treating a medium-Btu fuel gas (simulating that of a ``Texaco`` oxygen-blown, entrained-bed gasifier) containing 1.4 percent H{sub 2}S and HCl concentrations of 0, 200, and 1500 ppmv. The second experimental set evaluated hot-gas desulfurization of a low-Btu fuel gas (simulating the product of the ``U-Gas`` air-blown gasifier), with HCl concentrations of 0, 200, and 800 ppmv. These operating conditions were typical of the gas-treatment requirements of gasifiers fueled by Illinois basin coals containing up to 0.6 percent chlorine. The results of the experiments at 538 and 650 {degree}C at all the HCl concentrations revealed no deleterious effects on the capability of the sorbent to remove H{sub 2}S from the fuel gas mixtures. In most cases, the presence of the HCl significantly enhanced the desulfurization reaction rate. Some zinc loss, however, was encountered in certain situations at 750 {degree}C when low-steam operating conditions were present. Also of interest, a portion of the incoming HCl was removed from the gas stream and was retained permanently by the sorbent. This behavior was examined in more detail in a limited set of experiments aimed at identifying ways to modify the sorbents composition so that the sorbent could act as a simultaneous desulfurization and dechlorination agent in the hot-gas cleanup process.

  19. Comprehensive report to Congress: Clean Coal Technology program: Confined zone dispersion low-NO sub x flue gas desulfurization demonstration

    SciTech Connect

    Not Available

    1990-09-01

    This report describes a project selected for funding under the US Clean Coal Technology Program. This project will demonstrate the removal of SO{sub 2} from the flue gas of a utility coal-fired boiler retrofitted with the confined zone dispersion-flue gas desulfurization (CZD-FGD) process. In the CZD-FGD process, a finely atomized slurry of a highly reactive pressure hydrated dolomitic lime is sprayed into the flue gas stream between the boiler air heater(s) and the particulate collection equipment. The lime slurry is injected into the center of the duct and the type and position of the spray nozzles are designed to produce a cone of fine spray. As the cone of spray moves nozzles are designed to produce a cone of fine spray. As the cone of spray moves downstream and expands, the gas within the cone cools and the SO{sub 2} is rapidly absorbed by the liquid droplets. This fast drying time precludes wet particle build-up in the duct and allows carry-over of the dry reaction products and the unreacted lime in the flue gas, which will be removed by the particulate collection equipment. 6 figs., 1 tab.

  20. Fate of mercury in flue gas desulfurization gypsum determined by Temperature Programmed Decomposition and Sequential Chemical Extraction.

    PubMed

    Zhu, Zhenwu; Zhuo, Yuqun; Fan, Yaming; Wang, Zhipeng

    2016-05-01

    A considerable amount of Hg is retained in flue gas desulfurization (FGD) gypsum from Wet Flue Gas Desulfurization (WFGD) systems. For this reason, it is important to determine the species of Hg in FGD gypsum not only to understand the mechanism of Hg removal by WFGD systems but also to determine the final fate of Hg when FGD gypsum is disposed. In this study, Temperature Programmed Decomposition (TPD) and Sequential Chemical Extraction (SCE) were applied to FGD gypsum to identify the Hg species in it. The FGD gypsum samples were collected from seven coal-fired power plants in China, with Hg concentrations ranging from 0.19 to 3.27μg/g. A series of pure Hg compounds were used as reference materials in TPD experiments and the results revealed that the decomposition temperatures of different Hg compounds increase in the order of Hg2Cl2

  1. Catalytic seawater flue gas desulfurization process: an experimental pilot plant study

    SciTech Connect

    F. Vidal B.; P. Ollero; F.J. Gutierrez Ortiz; A. Villanueva

    2007-10-15

    In previous articles by the authors on seawater S(IV) oxidation kinetics, a significant catalytic effect was demonstrated by means of a commercially available activated carbon. The aims of this study carried out at pilot plant scale were to assess the use of high-efficiency structured packing and to validate the positive results obtained previously in laboratory studies. A comparison between a packed tower and a spray column was made by maintaining the same desulfurization efficiency. A 47% reduction in seawater flow can be obtained with a packed tower. This option seems to be more economical, with a reduction in operation costs of least of 33%. With the appropriate activated carbon, it is possible to reach a greater oxidation rate at a low pH level than by operating conventionally at a high pH level without a catalyst. A preliminary technical and financial comparison between the advanced seawater desulfurization process (equipped with a packed tower and a catalytic oxidation plant) and the conventional process (spray tower and noncatalytic oxidation) was carried out. 18 refs., 4 figs., 4 tabs.

  2. Effect of additives on Hg2+ reduction and precipitation inhibited by sodium dithiocarbamate in simulated flue gas desulfurization solutions.

    PubMed

    Lu, Rongjie; Hou, Jiaai; Xu, Jiang; Tang, Tingmei; Xu, Xinhua

    2011-11-30

    Mercury (II) (Hg(2+)) ion can be reduced by aqueous S(IV) (sulfite and/or bisulfite) species, which leads to elemental mercury (Hg(0)) emissions in wet flue gas desulfurization (FGD) systems. Numerous reports have demonstrated the high trapping efficiency of sodium dithiocarbamate over heavy metals. In this paper, a novel sodium dithiocarbamate, DTCR, was utilized as a precipitator to control Hg(2+) reduction and Hg(0) emission against S(IV) in FGD solutions. Results indicated that Hg(2+) reduction efficiency decreased dramatically while precipitation rate peaked at around 91.0% in consistence with the increment of DTCR dosage. Initial pH and temperature had great inhibitory effects on Hg(2+) reduction: the Hg(2+) removal rate gradually increased and reached a plateau along with the increment of temperature and initial pH value. Chloride played a key role in Hg(2+) reduction and precipitation reactions. When Cl(-) concentration increased from 0 to 150 mM, Hg(2+) removal rate dropped from 93.84% to 86.05%, and the Hg(2+) reduction rate remained at a low level (<7.8%). SO(4)(2-), NO(3)(-) and other common metal ions would affect the efficiency of Hg(2+) reduction and precipitation reactions in the simulated desulfurization solutions: Hg(2+) removal rate could always be above 90%, while Hg(2+) reduction rate was maintained at below 10%. The predominance of DTCR over aqueous S(IV), indicated by the results above, has wide industrial applications in FGD systems.

  3. Evaluation of the Chiyoda Thoroughbred 121 flue gas desulfurization process at the University of Illinois Abbott Plant

    SciTech Connect

    Maller, G.; Stevens, G.E. )

    1990-10-01

    This report presents the results of an evaluation of the Chiyoda Thoroughbred 121 (CT-121) flue gas desulfurization process which was sponsored by the Electric Power Research Institute (EPRI) and the State of Illinois Department of Energy and Natural Resources. The objectives of this program were to evaluate the performance and to document the operating and maintenance costs of the CT-121 process under commercial operating conditions. Tests were performed using a 40 MW equivalent CT-121 process installed at the University of Illinois steam power plant. Performance tests were conducted to confirm Chiyoda's guarantees of SO{sub 2} removal efficiency, particulate emissions, limestone utilization and gypsum byproduct quality. Parametric tests investigated the effects of overflow pH, gas sparger depth, slurry density, and filter cake wash rate on SO{sub 2} removal, gypsum quality, and overall system performance. Results show that the process is able to meet performance guarantees, and that the overflow pH and gas sparger depth had the largest impact on SO{sub 2} removal efficiency. Results are also compared to those from a previous CT-121 demonstration conducted at Gulf Power's Scholz Station by EPRI and Southern Company Services. Operating and maintenance costs are presented in $/kW-hr. 5 refs., 27 figs., 33 tabs.

  4. (18)O(2) label mechanism of sulfur generation and characterization in properties over mesoporous Sm-based sorbents for hot coal gas desulfurization.

    PubMed

    Liu, B S; Wan, Z Y; Wang, F; Zhan, Y P; Tian, M; Cheung, A S C

    2014-02-28

    Using a sol-gel method, SmMeOx/MCM-41 or SBA-15 (Me=Fe, Co and Zn) and corresponding unsupported sorbents were prepared. The desulfurization performance of these sorbents was evaluated over a fixed-bed reactor and the effects of reaction temperature, feed and sorbent composition on desulfurization performance were studied. Samarium-based sorbents used to remove H2S from hot coal gas were reported for the first time. The results of successive sulfidation/regeneration cycles revealed that SmFeO3/SBA-15 sorbent was suitable for desulfurization of hot coal gas in the chemical industry. The formation of elemental sulfur during both sulfidation and regeneration processes depended strongly on the catalytic action of Sm2O2S species, which was confirmed for the first time via high sensitive time of flight mass spectrometer (TOF-MS) using 6%vol(18)O2/Ar regeneration gas and can reduce markedly procedural complexity. The sorbents were characterized using N2-adsorption, high-resolution transmission electron microscopy (HRTEM), X-ray diffraction (XRD), temperature-programmed reduction of H2 (H2-TPR), thermogravimetry (TG) and time-of-flight mass spectrometry (TOF-MS) techniques. Copyright © 2014 Elsevier B.V. All rights reserved.

  5. Impact of Oxy-Fuel Conditions on Elemental Mercury Re-Emission in Wet Flue Gas Desulfurization Systems.

    PubMed

    Fernández-Miranda, Nuria; Lopez-Anton, M Antonia; Torre-Santos, Teresa; Díaz-Somoano, Mercedes; Martínez-Tarazona, M Rosa

    2016-07-05

    This study evaluates some of the variables that may influence mercury retention in wet flue gas desulfurization (WFGD) plants, focusing on oxy-coal combustion processes and differences when compared with atmospheres enriched in N2. The main drawback of using WFGD for mercury capture is the possibility of unwanted reduction of dissolved Hg(2+), leading to the re-emission of insoluble elemental mercury (Hg(0)), which decreases efficiency. To acquire a better understanding of the mercury re-emission reactions in WFGD systems, this work analyses different variables that influence the behavior of mercury in slurries obtained from two limestones, under an oxy-combustion atmosphere. The O2 supplied to the reactor, the influence of the pH, the concentration of mercury in the gas phase, and the enhancement of mercury in the slurry were the variables considered. The study was performed at laboratory scale, where possible reactions between the components in the scrubber can be individually evaluated. It was found that in an oxy-combustion atmosphere (mostly CO2), the re-emission of Hg(0) is lower than under a N2-enriched atmosphere, and the mercury is mainly retained as Hg(2+) in the liquid phase.

  6. Naturally fractured tight gas - gas reservoir detection optimization. Quarterly report, June 1, 1996--September 30, 1996

    SciTech Connect

    Maxwell, J.M.; Ortoleva, P.; Payne, D.; Sibo, W.

    1996-11-15

    This document contains the status report for the Naturally Fractured Tight Gas-Gas Reservoir Detection Optimization project for the contract period 9/30/93 to 3/31/97. Data from seismic surveys are analyzed for structural imaging of reflector units. The data were stacked using the new, improved statics and normal moveout velocities. The 3-D basin modeling effort is continuing with code development. The main activities of this quarter were analysis of fluid pressure data, improved sedimentary history, lithologic unit geometry reconstruction algorithm and computer module, and further improvement, verification, and debugging of the basin stress and multi-phase reaction transport module.

  7. The impact of wet flue gas desulfurization scrubbing on mercury emissions from coal-fired power stations.

    PubMed

    Niksa, Stephen; Fujiwara, Naoki

    2005-07-01

    This article introduces a predictive capability for Hg retention in any Ca-based wet flue gas desulfurization (FGD) scrubber, given mercury (Hg) speciation at the FGD inlet, the flue gas composition, and the sulphur dioxide (SO2) capture efficiency. A preliminary statistical analysis of data from 17 full-scale wet FGDs connects flue gas compositions, the extents of Hg oxidation at FGD inlets, and Hg retention efficiencies. These connections clearly signal that solution chemistry within the FGD determines Hg retention. A more thorough analysis based on thermochemical equilibrium yields highly accurate predictions for total Hg retention with no parameter adjustments. For the most reliable data, the predictions were within measurement uncertainties for both limestone and Mg/lime systems operating in both forced and natural oxidation mode. With the U.S. Environmental Protection Agency's (EPA) Information Collection Request (ICR) database, the quantitative performance was almost as good for the most modern FGDs, which probably conform to the very high SO2 absorption efficiencies assumed in the calculations. The large discrepancies for older FGDs are tentatively attributed to the unspecified SO2 capture efficiencies and operating temperatures and to the possible elimination of HCl in prescrubbers. The equilibrium calculations suggest that Hg retention is most sensitive to inlet HCl and O2 levels and the FGD temperature; weakly dependent on SO2 capture efficiency; and insensitive to HgCl2, NO, CA:S ratio, slurry dilution level in limestone FGDs, and MgSO3 levels in Mg/lime systems. Consequently, systems with prescrubbers to eliminate HCl probably retain less Hg than fully integrated FGDs. The analysis also predicts re-emission of Hg(O) but only for inlet O2 levels that are much lower than those in full-scale FGDs.

  8. The impact of wet flue gas desulfurization scrubbing on mercury emissions from coal-fired power stations

    SciTech Connect

    Stephen Niksa; Naoki Fujiwara

    2005-07-01

    The article introduces a predictive capability for mercury (Hg) retention in any Ca-based wet flue gas desulfurization (FGD) scrubber, given Hg speciation at the FGD inlet, the flue gas composition, and the sulphur dioxide (SO{sub 2}) capture efficiency. A preliminary statistical analysis of data from 17 full-scale wet FGDs connects flue gas compositions, the extents of Hg oxidation at FGD inlets, and Hg retention efficiencies. These connections show that solution chemistry within the FGD determines Hg retention. A more thorough analysis based on thermochemical equilibrium yields highly accurate predictions for total Hg retention with no parameter adjustments. For the most reliable data, the predictions were within measurement uncertainties for both limestone and Mg/lime systems operating in both forced and natural oxidation mode. With the U.S. Environmental Protection Agency's (EPA) Information Collection Request (ICR) database, the quantitative performance was almost as good for the most modern FGDs, which probably conform to the very high SO{sub 2} absorption efficiencies assumed in the calculations. The large discrepancies for older FGDs are tentatively attributed to the unspecified SO{sub 2} capture efficiencies and operating temperatures and to the possible elimination of HCl in prescrubbers. The equilibrium calculations suggest that Hg retention is most sensitive to inlet HCl and O{sub 2} levels and the FGD temperature; weakly dependent on SO{sub 2} capture efficiency; and insensitive to HgCl{sub 2}, NO, CA:S ratio, slurry dilution level in limestone FGDs, and MgSO{sub 3} levels in Mg/lime systems. Consequently, systems with prescrubbers to eliminate HCl probably retain less Hg than fully integrated FGDs. The analysis also predicts re-emission of Hg{sub 0} but only for inlet O{sub 2} levels that are much lower than those in full-scale FGDs. 12 refs., 5 figs., 3 tabs.

  9. Permitting and solid waste management issues for the Bailly Station wet limestone Advanced Flue Gas Desulfurization (AFGD) system

    SciTech Connect

    Bolinsky, F.T. ); Ross, J. ); Dennis, D.S. . Stearns-Roger Div.); Huston, J.S. )

    1991-01-01

    Pure Air (a general partnership between Air Products and Chemicals, Inc., and Mitsubishi Heavy Industries America, Inc.). is constructing a wet limestone co-current advanced flue gas desulfurization (AFGD) system that has technological and commercial advantages over conventional FGD systems in the United States. The AFGD system is being installed at the Northern Indiana Public Service Company's Bailly Generating Station near Gary, Indiana. The AFGD system is scheduled to be operational by the Summer, 1992. The AFGD system will remove at least 90 percent of the sulfur dioxide (SO{sub 2}) in the flue gas from Boilers 7 and 8 at the Station while burning 3.2 percent sulfur coal. Also as part of testing the AFGD system, 95 percent removal of SO{sub 2} will be demonstrated on coals containing up to 4.5 percent sulfur. At the same time that SO{sub 2} is removed from the flue gas, a gypsum by-product will be produced which will be used for wallboard manufacturing. Since the AFGD system is a pollution control device, one would expect its installation to be received favorably by the public and regulatory agencies. Although the project was well received by regulatory agencies, on public group (Save the Dunes Council) was initially concerned since the project is located adjacent to the Indiana Dunes National Lakeshore. The purpose of this paper is to describe the project team's experiences in obtaining permits/approvals from regulatory agencies and in dealing with the public. 1 ref., 1 fig., 2 tabs.

  10. Economic assessment of advanced flue gas desulfurization processes. Final report. Volume 2. Appendices G, H, and I

    SciTech Connect

    Bierman, G. R.; May, E. H.; Mirabelli, R. E.; Pow, C. N.; Scardino, C.; Wan, E. I.

    1981-09-01

    This report presents the results of a project sponsored by the Morgantown Energy Technology Center (METC). The purpose of the study was to perform an economic and market assessment of advanced flue gas desulfurization (FGD) processes for application to coal-fired electric utility plants. The time period considered in the study is 1981 through 1990, and costs are reported in 1980 dollars. The task was divided into the following four subtasks: (1) determine the factors affecting FGD cost evaluations; (2) select FGD processes to be cost-analyzed; (3) define the future electric utility FGD system market; and (4) perform cost analyses for the selected FGD processes. The study was initiated in September 1979, and separate reports were prepared for the first two subtasks. The results of the latter two subtasks appear only in this final report, since the end-date of those subtasks coincided with the end-date of the overall task. The Subtask 1 report, Criteria and Methods for Performing FGD Cost Evaluation, was completed in October 1980. A slightly modified and condensed version of that report appears as Appendix B to this report. The Subtask 2 report, FGD Candidate Process Selection, was completed in January 1981, and the principal outputs of that subtask appear in Appendices C and D to this report.

  11. The evolution of particles in the plume from a large coal-fired boiler with flue gas desulfurization.

    PubMed

    Imhoff, R E; Tanner, R L; Valente, R J; Luria, M

    2000-07-01

    Airborne measurements were made of gaseous and particulate species in the plume of a large coal-fired power plant after flue gas desulfurization (FGD) controls were installed. These measurements were compared with measurements made before the controls were installed. The light scattering and number and volume distributions of plume excess particles were determined by nephelometry and optical particle counting techniques. The plume impact based on optical techniques was much lower than that observed in earlier measurements. Indeed, plume excess volumes as a function of particle size were of the same magnitude as the variability of the background volume distribution. In situ excess plume scattering actually decreased with distance from the source, in contrast to pre-FGD conditions. The upper limit for the dry rate of SO2-to-SO4(2-) conversion was estimated from plume excess volume measurements to be about 4% hr-1. This is slightly greater than the upper limit, 3.5% hr-1, estimated by earlier researchers, but the same as that estimated using the present technique with the earlier data. The cross-plume profile of volume suggests SO2-to-SO4(2-) conversion is highest at the plume edges. The greatest benefit of SO2 reduction on plume excess volume and visibility appears to occur far down-wind of the source.

  12. Impact of leaching conditions on constituents release from Flue Gas Desulfurization Gypsum (FGDG) and FGDG-soil mixture.

    PubMed

    Koralegedara, N H; Al-Abed, S R; Arambewela, M K J; Dionysiou, D D

    2017-02-15

    The interest in using Flue Gas Desulfurization Gypsum (FGDG) for land applications has increased recently. This study evaluates the leaching characteristics of trace elements in "modern" FGDG (produced after fly ash removal) and FGDG-mixed soil (SF) under different environmental conditions using recently approved EPA leaching methods (1313-1316). These methods employ various pH and liquid-solid (LS) ratios under batch leaching, column percolation and diffusion controlled release scenarios. Toxicity Characteristic Leaching Protocol (TCLP) and Synthetic Precipitation Leaching Protocol (SPLP) were used for comparison. The data obtained from new EPA methods provide broad insight into constituent release from FGDG and SF when compared to TCLP and SPLP. The release of toxic elements such as Hg, As, Pb, Co, Cd and Cr from SF was negligible. High release of B from FGDG was observed under all tested conditions; however, its release from SF was low. Both FGDG and SF released Se under all pH conditions (2-13) and LS ratios (1-10) in low concentrations (0.02-0.2mg/L). The data from this study could be used to investigate potential use of "modern" FGDG for new beneficial land applications. Published by Elsevier B.V.

  13. Durability of base course construction using lime stabilized fly ash and flue gas desulfurization sludge by-product

    SciTech Connect

    Beeghly, J.H.; Amaya, P.J.

    1996-12-31

    Fourteen coal-fired power plants in the Ohio Valley totaling 13,500 MW`s use the magnesium-enhanced lime flue gas desulfurization (FGD) scrubbing process. The discharge of these scrubbers is an aqueous slurry of water containing magnesium and calcium sulfites, and solid particles of calcium sulfite and calcium sulfate. Most of these plants dewater the FGD sludge and mix the 35--45% solids cake with coal fly ash and/or bottom ash and pulverized quicklime to cause a cementitious chemical reaction. This type of pozzolanic and hydration reaction can be described as lime reacting with alumina from the fly ash which in turn react with the calcium sulfite and sulfate FGD waste to form ettringite minerals. With a proper mix design and compaction, the resulting material can be used in a beneficial application as a roller compacted FGD base course (RCFGD) for pavement construction. The mix design procedure for RCFGD is described; it includes extra fly ash and lime materials than that used for landfill disposal to yield additional strength and durability. RCFGD was produced in a portable pug mill and placed trying several at a 10,000 sq. ft. cattle feedlot. Mix design criteria and factors affecting strength and durability are discussed. Results of unconfined compression tests as well as of durability tests are reviewed.

  14. Roller compacted base course construction using lime stabilized fly ash and flue gas desulfurization sludge-by-product

    SciTech Connect

    Beeghly, J.H.

    1996-12-31

    Dewatered calcium sulfite and calcium sulfate sludges from unoxidized flue gas desulfurization (FGD) processes at coal fired power plants can be mixed with coal fly ash and lime to cause a cementitious chemical reaction used to construct a roller compacted base course (RCFGD) or an impermeable pond liner. The chemical reaction is described as time reacting with alumina from the fly ash which in turn reacts with the calcium sulfite and sulfate FGD waste to form calcium sulfo-aluminate compounds. Leachate data is similar to primary drinking water quality standards. Two field demonstrations of RCFGD and a proposed mix design procedure are described. Factors that affect strength gain and freeze-thaw durability such as optimum moisture content, fly ash to FGD ratio, and age of FGD are discussed. Better understanding is needed on how to predict long term strength performance and expansive potential given the nature of long term hydration forming ettringite compounds and the vulnerability to destructive freeze-thaw cycles.

  15. The efficient removal of thallium from sintering flue gas desulfurization wastewater in ferrous metallurgy using emulsion liquid membrane.

    PubMed

    Yang, Li; Xiao, Jiangping; Shen, Yi; Liu, Xian; Li, Wensong; Wang, Weiyan; Yang, Yunquan

    2017-09-08

    The removal of thallium ions in flue gas desulfurization wastewater from ferrous metallurgic industry was studied by emulsion liquid membrane (ELM) method using 2-ethylhexyl phosphoric acid-2-ethylhexyl ester (P507) as carrier, aviation kerosene (AK) as organic solvent, polyisobutylene succinimide (T154) as surfactant, polyisobutylene (PIB) as additive, and sulfuric acid as internal reagent. Some important influence parameters such as concentrations of carrier, surfactant and stripping agent, agitation speed, extraction time, volume ratios of feed solution to emulsion phase and internal phase to membrane phase, and their effects on the removal efficiency of Tl in the ELM process were investigated and optimized. Under the optimum operating conditions of 2% of carrier, 5% of surfactant, 0.5 M of stripping agent, 350 rpm of agitation speed, 12.5:1 of volume ratio of feed solution to emulsion phase, and 3:1 volume ratio of membrane to internal phase, the maximum extraction efficiency of thallium reached 99.76% within 15-min reaction time. The ICP-MS analysis indicated that the thallium concentration in treated wastewater was below 5 μg/L and could meet the emission standard demand for industrial wastewater enacted by the local government of Hunan province of China. Meanwhile, the extraction of impurity ions calcium and magnesium in the ELM system was investigated. The result showed that an acidic environment would be in favor of the removal of Tl from calcium and magnesium contained in wastewater. Graphical abstract ᅟ.

  16. Mechanisms controlling the leaching kinetics of fixated flue gas desulfurization (FGD) material under neutral and acidic conditions.

    PubMed

    Cheng, Chin-Min; Walker, Harold W; Bigham, Jerry M

    2007-01-01

    A number of agricultural and engineering uses for fixated flue gas desulfurization (FGD) material exist; however, the potential for leaching of hazardous elements has limited widespread application and the processes controlling the leaching of this material are poorly understood. In this study, a flow-through rotating-disk system was applied to elucidate the relative importance of bulk diffusion, pore diffusion, and surface chemical reaction in controlling the leaching of fixated FGD material under pH conditions ranging from 2.2 to 6.8. Changing the hydrodynamics in the rotating disk system did not affect the leaching kinetics at both pH 2.2 and 6.8, indicating that bulk diffusion was not the kinetic-limiting step. Application of the shrinking core model (SCM) to the data suggested a surface reaction-controlled mechanism, rather than a pore diffusion mechanism. The leaching of fixated FGD material increased with decreasing pH, suggesting it can be described by a combination of an intrinsic hydration reaction and a proton-promoted dissolution reaction. X-ray diffraction (XRD) and elemental composition analyses before and after leaching suggests that for most elements a number of solid phases controlled the leaching process.

  17. [TDA`s hot gas desulfurization sorbent]. TDA Inc./FETC CRADA No. 97-F003, final report

    SciTech Connect

    Berry, D A

    1997-11-14

    This report describes the results of a Cooperative Research and Development Agreement (CRADA) between TDA Incorporated and the Federal Energy Technology Center (FETC) in Morgantown, West Virginia. The objective of this CRADA was to evaluate the performance of TDA`s hot gas desulfurization (HGD) sorbent for use in fossil fuel gasification processes. This particular sorbent, TNT-MB was developed for use in moving-bed HGD reactors in an integrated gasification combined cycle (IGCC) power plant. Two separate tests were conducted; a 10-cycle test, and a low-temperature scoping test. All 10 cycles absorbed H{sub 2}S for the prescribed 125 minutes without breakthrough. The H{sub 2}S concentration remained below 50 ppmv throughout the 125 minute test period. The sorbent showed an increase in attrition resistance from 1.8% (fresh) to 0.87% (reactor inlet) and 0.64% (reactor outlet) after 10 cycles. The results of an additional attrition test are also contained in this report.

  18. Hot-gas desulfurization. II. Use of gasifier ash in a fluidized-bed process. Final report

    SciTech Connect

    Schrodt, J.T.

    1981-02-01

    Three gasifier coal ashes were used as reactant/sorbents in batch fluidized-beds to remove hydrogen sulfide from hot, made-up fuel gases. It is predominantly the iron oxide in the ash that reacts with and removes the hydrogen sulfide; the sulfur reappears in ferrous sulfide. Sulfided ashes were regenerated by hot, fluidizing streams of oxygen in air; the sulfur is recovered as sulfur dioxide, exclusively. Ash sorption efficiency and sulfur capacity increase and stabilize after several cycles of use. These two parameters vary directly with the iron oxide content of the ash and process temperature, but are independent of particle size in the range 0.01 - 0.02 cm. A western Kentucky No. 9 ash containing 22 weight percent iron as iron oxide sorbed 4.3 weight percent sulfur at 1200/sup 0/F with an ash sorption efficiency of 0.83 at ten percent breakthrough. A global, fluidized-bed, reaction rate model was fitted to the data and it was concluded that chemical kinetics is the controlling mechanism with a predicted activation energy of 19,600 Btu/lb mol. Iron oxide reduction and the water-gas-shift reaction were two side reactions that occurred during desulfurization. The regeneration reaction occurred very rapidly in the fluid-bed regime, and it is suspected that mass transfer is the controlling phenomenon.

  19. Mercury vapor pressure of flue gas desulfurization scrubber suspensions: effects of pH level, gypsum, and iron.

    PubMed

    Schuetze, Jan; Kunth, Daniel; Weissbach, Sven; Koeser, Heinz

    2012-03-06

    Calcium-based scrubbers designed to absorb HCl and SO(2) from flue gases can also remove oxidized mercury. Dissolved mercury halides may have an appreciable partial vapor pressure. Chemical reduction of the dissolved mercury may increase the Hg emission, thereby limiting the coremoval of mercury in the wet scrubbing process. In this paper we evaluate the effects of the pH level, different gypsum qualities, and iron in flue gas desulfurization (FGD) scrubber suspensions. The impact of these parameters on mercury vapor pressure was studied under controlled laboratory conditions in model scrubber suspensions. A major influence is exerted by pH values above 7, considerably amplifying the mercury concentration in the vapor phase above the FGD scrubber suspension. Gypsum also increases the mercury re-emission. Fe(III) decreases and Fe(II) increases the vapor pressure significantly. The consequences of the findings for a reliable coremoval of mercury in FGD scrubbers are discussed. It is shown that there is an increased risk of poor mercury capture in lime-based FGD scrubbers in comparison to limestone FGD scrubbers.

  20. Oxidative degradation of organic acids conjugated with sulfite oxidation in flue-gas desulfurization. Final report, June 1984-June 1986

    SciTech Connect

    Lee, Y.J.; Rochelle, G.T.

    1988-02-01

    This report gives results of a study of organic acid-degradation conjugated with sulfite oxidation under flue-gas desulfurization (FGD) conditions. The oxidative degradation constant, k12, is defined as the ratio of organic-acid degradation rate and sulfite oxidation-rate times the ratio of the concentrations of dissolved S(IV) and organic acid. It is not significantly affected by pH or dissolved oxygen in the absence of Mn or Fe. However, k12 is increased by certain transition metals such as Fe, Co, and Ni and is decreased by Mn and halides. Lower dissolved S(IV) magnifies these effects. A free-radical mechanism was proposed to describe the kinetics. Hydroxy and sulfonated carboxylic acids degrade approximately three times slower than saturated dicarboxylic acids; while maleic acid, an unsaturated dicarboxylic acid, degraded an order of magnitude faster. A wide spectrum of degradation products of adipic acid were found, including carbon dioxide (the major product), smaller dicarboxylic acids, monocarboxylic acids, other carbonyl compounds, and hydrocarbons.

  1. Oxidative degradation of organic acid conjugated with sulfite oxidation in flue gas desulfurization: products, kinetics and mechanism

    SciTech Connect

    Lee, Y.J.; Rochelle, G.T.

    1987-03-01

    Organic acid degradation conjugated with sulfite oxidation has been studied under flue gas desulfurization (FGD) conditions. The oxidative degradation constant k/sub 12/ is defined as the ratio of organic acid degradation rate and sulfite oxidation rate times the ratio of the concentration of dissolved S(IV) and organic acid. It is not significantly affected by pH or dissolved oxygen in the absence of manganese or iron. However, k/sub 12/ is increased by certain transition metals such as Fe, Co, and Ni and is decreased by Mn and halides. Lower dissolved S(IV) magnifies these effects. A free radical mechanism was proposed to describe the kinetics. Hydroxy and sulfonated carboxylic acids degrade approximately 3 times slower than saturated dicarboxylic acids, while maleic acid, an unsaturated dicarboxylic acid, degraded an order of magnitude factor. A wide spectrum of degradation products of adipic acid were found, including carbon dioxide - the major product - smaller dicarboxylic acids, monocarboxylic acids, other carbonyl compounds, and hydrocarbons. 30 references, 7 figures, 7 tables.

  2. Flue-gas desulfurization gypsum effects on urea-degrading bacteria and ammonia volatilization from broiler litter.

    PubMed

    Burt, Christopher D; Cabrera, Miguel L; Rothrock, Michael J; Kissel, D E

    2017-05-06

    A major concern of the broiler industry is the volatilization of ammonia (NH3) from the mixture of bedding material and broiler excretion that covers the floor of broiler houses. Gypsum has been proposed as a litter amendment to reduce NH3 volatilization, but reports of NH3 abatement vary among studies and the mechanism responsible for decreasing NH3 volatilization is not well understood. The goal of this study was to evaluate the effect of adding 20 or 40% flue-gas desulfurization gypsum (FGDG) to broiler litter on pH, electrical conductivity (EC), water potential, urea-degrading bacteria abundance, NH3 and carbon dioxide (CO2) evolution, and nitrogen (N) mineralization in several 21-d experiments. The addition of FGDG to broiler litter increased EC by 24 to 33% (P < 0.0001), decreased urea-degrading bacteria by 48 to 57% (P = 0.0001) and increased N mineralization by 10 to 11% (P = 0.0001) as compared to litters not amended with FGDG. Furthermore, the addition of FGDG to broiler litter decreased NH3 volatilization by 18 to 28% (P < 0.0001), potentially resulting from the significantly lower litter pH values compared to un-amended litter (P < 0.0001). Findings of this study indicate that amending broiler litter with 20% FGDG can decrease NH3 volatilization and increase the fertlizer value of broiler litter. © 2017 Poultry Science Association Inc.

  3. Management of dry flue gas desulfurization by-products in underground mines. Topical report, April 1, 1996--April 30, 1997

    SciTech Connect

    Chugh, Y.P.; Brackebusch, F.; Carpenter, J.

    1998-12-31

    This report represents the Final Technical Progress Report for Phase II of the overall program for a cooperative research agreement between the U.S. Department of Energy - MORGANTOWN Energy Technology Center (DOE-METC) and Southern Illinois University at Carbondale (SIUC). Under the agreement, SIUC will develop and demonstrate technologies for the handling, transport, and placement in abandoned underground coal mines of dry flue gas desulfurization by-products, such as fly ash, scrubber sludge, fluidized bed combustion by-products, and will assess the environmental impact of such underground placement. The overall program is divided into three (3) phases. Phase II of the program is primarily concerned with developing and testing the hardware for the actual underground placement demonstrations. Two technologies have been identified and hardware procured for full-scale demonstrations: (1) hydraulic placement, where coal combustion by-products (CCBs) will be placed underground as a past-like mixture containing about 70 to 75 percent solids; and (2) pneumatic placement, where CCBs will be placed underground as a relatively dry material using compressed air. 42 refs., 36 figs., 36 tabs.

  4. Advances of flue gas desulfurization technology for coal-fired boilers and strategies for sulfur dioxide pollution prevention in China

    SciTech Connect

    Yang, C.; Zeng, G.; Li, G.; Qiu, J.

    1999-07-01

    Coal is one of the most important kinds of energy resources at the present time and in the immediate future in China. Sulfur dioxide resulting from combustion of coal is one of the principle pollutants in the air. Control of SO{sub 2} discharge is still a major challenge for environmental protection in developing China. In this paper, research, development and application of technology of flue gas desulfurization (FGD) for coal-fired boilers in China will be reviewed with emphasis on cost-effective technology, and the development trends of FGD technology, as well as the strategy for SO{sub 2} discharge control in China, will be analyzed. A practical technology for middle-small-sized boilers developed by the primary author and the field investigation results will also be presented. At present, there are four major kinds of FGD technologies that are practical to be applied in China for their cost-effectiveness and efficiency to middle-small-sized boilers. An important development trend of the FGD technology for middle-small-sized boilers for the next decade is improvement of the existing cost-effective wet-type FGD technology, and in the future it will be the development of dry-type FGD technology. For middle-sized generating boilers, the development direction of the FGD technology is the spraying and drying process. For large-sized generating boilers, the wet-type limestone-plaster process will still be applied in the immediate future, and dry-type FGD technologies, such as ammonia with electron beam irradiation, will be developed in the future. State strategies for the control of SO{sub 2} discharge will involve the development and popularization of efficient coal-fired devices, extension of gas coal and liquefied coal, spreading coal washing, and centralized heating systems.

  5. A novel resource utilization of the calcium-based semi-dry flue gas desulfurization ash: As a reductant to remove chromium and vanadium from vanadium industrial wastewater.

    PubMed

    Fang, Dean; Liao, Xiang; Zhang, Xuefei; Teng, Aijun; Xue, Xiangxin

    2017-08-26

    A novel resource utilization of the calcium-based semi-dry flue gas desulfurization ash is investigated. In the present study, the semi-dry desulfurization ash is used as a reductant for chromium and vanadium removal by chemical reduction precipitation, the byproduct gypsum and chromium-contained sludge are obtained. Besides, the effects of main operational parameters (reaction pH, desulfurization ash dosage and reaction time) on the heavy metal removal are investigated, and the main reaction mechanism for this treatment technology is also proposed. Under the optimal conditions, the residual concentrations of Cr(VI), total Cr and V are 0.163mg/L, 0.395mg/L and 0.155mg/L, respectively. Additionally, byproduct gypsum and chromium-contained sludge are characterized using X-ray diffraction (XRD), fourier transform infrared spectroscopy (FT-IR), scanning electron microscope-energy dispersive spectrometer (SEM-EDS) and thermogravimetry differential scanning calorimetry (TG-DSC), respectively. Finally, the resource utilization methods of the byproduct gypsum and chromium-contained sludge from this technology are also submitted. The byproduct gypsum can be utilized to produce hemihydrate calcium sulfate whisker, and the roasted heavy metal precipitation can be used as a primary chromium raw material (Cr2O3 content is about 83%). Copyright © 2017 Elsevier B.V. All rights reserved.

  6. Flue Gas Desulfurization at Navy Bases, Navy Energy Guidance Study. Phase IV.

    DTIC Science & Technology

    1980-08-01

    inconvenient 19 Reagent feed rate Weight belt mechanism Wear System becomes inoperable control if not repaired 20 Flue gas flow meter Annubar type flow Plugging...required: 3) Rotor NI System becomes S - Normal operation balance inoperable A - Rebalance fan Flue gas flow 4) Annubar Plugging with System function

  7. Desulfurization and denitrogenation of heavy gas oil by Rhodococcus erythropolis ATCC 4277.

    PubMed

    Maass, D; Todescato, D; Moritz, D E; Oliveira, J Vladimir; Oliveira, D; Ulson de Souza, A A; Guelli Souza, S M A

    2015-08-01

    Some of the noxious atmospheric pollutants such as nitrogen and sulfur dioxides come from the fossil fuel combustion. Biodesulfurization and biodenitrogenation are processes which remove those pollutants through the action of microorganisms. The ability of sulfur and nitrogen removal by the strain Rhodococcus erythropolis ATCC 4277 was tested in a biphasic system containing different heavy gas oil concentrations in a batch reactor. Heavy gas oil is an important fraction of petroleum, because after passing through, the vacuum distillation is incorporated into diesel oil. This strain was able to remove about 40% of the nitrogen and sulfur present in the gas heavy oil. Additionally, no growth inhibition occurred even when in the presence of pure heavy gas oil. Results present in this work are considered relevant for the development of biocatalytic processes for nitrogen and sulfur removal toward building feasible industrial applications.

  8. Integrated operation of a pressurized fixed-bed gasifier, hot gas desulfurization system, and turbine simulator

    SciTech Connect

    Bevan, S.; Ayala, R.E.; Feitelberg, A.; Furman, A.

    1995-11-01

    The overall objective of the General Electric Hot Gas Cleanup (HGCU) Program is to develop a commercially viable technology to remove sulfur, particulates, and halogens from a high-temperature fuel gas stream using a moving bed, regenerable mixed metal oxide sorbent based process. The HGCU Program is based on the design and demonstration of the HGCU system in a test facility made up of a pilot-scale fixed bed gasifier, a HGCU system, and a turbine simulator in Schenectady, NY, at the General Electric Research and Development Center. The objectives of the turbine simulator testing are (1) to demonstrate the suitability of fuel gas processed by the HGCU system for use in state-of-the-art gas turbines firing at 2,350 F rotor inlet temperature and (2) to quantify the combustion characteristics and emissions on low-Btu fuel gas. The turbine simulator program also includes the development and operation of experimental combustors based on the rich-quench-lean concept (RQL) to minimize the conversion of ammonia and other fuel-bound nitrogen species to NO{sub x} during combustion. The HGCU system and turbine simulator have been designed to process approximately 8,000 lb/hr of low heating value fuel gas produced by the GE fixed bed gasifier. The HGCU system has utilized several mixed metal oxide sorbents, including zinc ferrite, zinc titanate, and Z-Sorb, with the objective of demonstrating good sulfur removal and mechanical attrition resistance as well as economic cost characteristics. Demonstration of halogen removal and the characterization of alkali and trace metal concentrations in the fuel gas are subordinate objectives of the overall program. This report describes the results of several long-duration pilot tests.

  9. Effect of byproducts of flue gas desulfurization on the soluble salts composition and chemical properties of sodic soils.

    PubMed

    Wang, Jinman; Bai, Zhongke; Yang, Peiling

    2013-01-01

    The byproducts of flue gas desulfurization (BFGD) are a useful external source of Ca(2+) for the reclamation of sodic soils because they are comparatively cheap, generally available and have high gypsum content. The ion solution composition of sodic soils also plays an important role in the reclamation process. The effect of BFGD on the soluble salts composition and chemical properties of sodic soils were studied in a soil column experiment. The experiment consisted of four treatments using two different sodic soils (sodic soil I and sodic soil II) and two BFGD rates. After the application of BFGD and leaching, the soil soluble salts were transformed from sodic salts containing Na2CO3 and NaHCO3 to neutral salts containing NaCl and Na2SO4. The sodium adsorption ratio (SAR), pH and electrical conductivity (EC) decreased at all soil depths, and more significantly in the top soil depth. At a depth of 0-40 cm in both sodic soil I and sodic soil II, the SAR, EC and pH were less than 13, 4 dS m(-1) and 8.5, respectively. The changes in the chemical properties of the sodic soils reflected the changes in the ion composition of soluble salts. Leaching played a key role in the reclamation process and the reclamation effect was positively associated with the amount of leaching. The soil salts did not accumulate in the top soil layer, but there was a slight increase in the middle and bottom soil depths. The results demonstrate that the reclamation of sodic soils using BFGD is promising.

  10. Effect of Byproducts of Flue Gas Desulfurization on the Soluble Salts Composition and Chemical Properties of Sodic Soils

    PubMed Central

    Wang, Jinman; Bai, Zhongke; Yang, Peiling

    2013-01-01

    The byproducts of flue gas desulfurization (BFGD) are a useful external source of Ca2+ for the reclamation of sodic soils because they are comparatively cheap, generally available and have high gypsum content. The ion solution composition of sodic soils also plays an important role in the reclamation process. The effect of BFGD on the soluble salts composition and chemical properties of sodic soils were studied in a soil column experiment. The experiment consisted of four treatments using two different sodic soils (sodic soil I and sodic soil II) and two BFGD rates. After the application of BFGD and leaching, the soil soluble salts were transformed from sodic salts containing Na2CO3 and NaHCO3 to neutral salts containing NaCl and Na2SO4. The sodium adsorption ratio (SAR), pH and electrical conductivity (EC) decreased at all soil depths, and more significantly in the top soil depth. At a depth of 0–40 cm in both sodic soil I and sodic soil II, the SAR, EC and pH were less than 13, 4 dS m−1 and 8.5, respectively. The changes in the chemical properties of the sodic soils reflected the changes in the ion composition of soluble salts. Leaching played a key role in the reclamation process and the reclamation effect was positively associated with the amount of leaching. The soil salts did not accumulate in the top soil layer, but there was a slight increase in the middle and bottom soil depths. The results demonstrate that the reclamation of sodic soils using BFGD is promising. PMID:23936481

  11. Possible utilization of flue-gas desulfurization gypsum and fly ash for citrus production: Evaluation of crop growth response

    SciTech Connect

    Alva, A.K. . Citrus Research and Education Center)

    1994-01-01

    The application of industrial by-products to agricultural land has been a topic of considerable interest during recent years. For the industries, this is an attractive avenue to utilize the by-products rather than land filling. Agriculturists/horticulturists are faced with a new challenge to evaluate the potential advantages of this practice in terms of crop growth, production, and quality as well as effects of such practices on environmental quality. Fly ash and flue-gas desulfurization (FGD) gypsum are by-products produced from coal-fired electric power generation plants. There is a growing interest in evaluation of potential benefits of land application of coal combustion by products mixed with organic by-products. The objective of this study was to investigate the effects of application of FGD gypsum, fly ash or chicken manure,, or application of the former two in combination with the latter, on soil properties as well as on growth and mineral nutrition of Cleopatra mandarin and Swingle citrumelo rootstock seedlings grown on a Myakka sand. The growth of seedlings of either rootstock improved significantly in soils amended with either FGD gypsum, fly ash, or chicken manure, individually or in combination of either by-product with chicken manure. However, the ranking of various amendments in relation to growth response differed between the two rootstocks. The combined application of all three amendments decreased the growth of both rootstock seedlings significantly as compared to that of seedlings in unamended soil. The application of either FGD gypsum, fly ash, or chicken manure each at 2 g/kg soil increased the concentration of Ca, Ca and K, and Ca and P in the leaves of seedlings, respectively.

  12. Biogeochemical oxidation of calcium sulfite hemihydrate to gypsum in flue gas desulfurization byproduct using sulfur-oxidizing bacteria.

    PubMed

    Graves, Duane; Smith, Jacques J; Chen, Linxi; Kreinberg, Allison; Wallace, Brianna; White, Robby

    2017-10-01

    Flue gas desulfurization (FGD) is a well-established air treatment technology for coal and oil combustion gases that commonly uses lime or pulverized limestone aqueous slurries to precipitate sulfur dioxide (SO2) as crystalline calcium salts. Under forced oxidation (excess oxygen) conditions, FGD byproduct contains almost entirely (>92%) gypsum (CaSO4·2H2O), a useful and marketable commodity. In contrast, FGD byproduct formed in oxygen deficient oxidation systems contains a high percentage of hannebachite (CaSO3·0.5H2O) to yield a material with no commercial value, poor dewatering characteristics, and that is typically disposed in landfills. Hannebachite in FGD byproduct can be chemically converted to gypsum; however, the conditions that support rapid formation of gypsum require large quantities of acids or oxidizers. This work describes a novel, patent pending application of microbial physiology where a natural consortium of sulfur-oxidizing bacteria (SOB) was used to convert hannebachite-enriched FGD byproduct into a commercially valuable, gypsum-enriched product (US Patent Assignment 503373611). To optimize the conversion of hannebachite into gypsum, physiological studies on the SOB were performed to define their growth characteristics. The SOB were found to be aerobic, mesophilic, neutrophilic, and dependent on a ready supply of ammonia. They were capable of converting hannebachite to gypsum at a rate of approximately five percent per day when the culture was applied to a 20 percent FGD byproduct slurry and SOB growth medium. 16S rDNA sequencing revealed that the SOB consortium contained a variety of different bacterial genera including both SOB and sulfate-reducing bacteria. Halothiobacillus, Thiovirga and Thiomonas were the dominant sulfur-oxidizing genera. Copyright © 2017 Elsevier Ltd. All rights reserved.

  13. Soil carbon sequestration in semi-arid soil through the addition of fuel gas desulfurization gypsum (FGDG)

    NASA Astrophysics Data System (ADS)

    Han, Young-Soo; Tokunaga, Tetsu; Oh, Chamteut

    2014-05-01

    This study investigated a new strategy for increasing carbon retention in slightly alkaline soils through addition of fuel gas desulfurization gypsum (FGDG, CaSO4•2H2O). FGDG is moderately soluble and thus the FGDG amendment may be effective to reduce microbial respiration, to accelerate calcite (CaCO3) precipitation, and to promote soil organic carbon (SOC) complexation on mineral surfaces, but rates of these processes need to be understood. The effects of FGDG addition were tested in laboratory soil columns with and without FGDG-amended layers, and in greenhouse soil columns planted with switchgrass, a biofuel crop. The results of laboratory column experiments demonstrated that additions of FGDG promote soil carbon sequestration through suppressing microbial respiration to the extent of ~200 g per m2 soil per m of supplied water, and promoting calcite precipitation at similar rates. The greenhouse experiments showed that the FGDG treatments did not adversely affect biomass yield (~600 g dry biomass/m2/harvest) at the higher irrigation rate (50 cm/year), but substantially reduced recoverable biomass under the more water-limited conditions (irrigation rate = 20 cm/year). The main achievements of this study are (1) the identification of conditions in which inorganic and organic carbon sequestration is practical in semi-arid and arid soils, (2) development of a method for measuring the total carbon balance in unsaturated soil columns, and (3) the quantification of different pathways for soil carbon sequestration in response to FGDG amendments. These findings provide information for evaluating land use practices for increased soil carbon sequestration under semi-arid region biofuel crop production.

  14. Flue gas desulfurization gypsum: implication for runoff and nutrient losses associated with broiler litter use on pastures on ultisols.

    PubMed

    Endale, Dinku M; Schomberg, Harry H; Fisher, Dwight S; Franklin, Dorcas H; Jenkins, Michael B

    2014-01-01

    Gypsum has been shown to reduce runoff on soils prone to crust formation in the southeastern United States. Increased infiltration from gypsum applications could therefore help reduce runoff P and other nutrient losses from application of broiler litter (BL), a nutrient-rich fertilizer. In rainfall simulation experiments in June 2009 and May 2011, runoff and nutrient (N, P, Ca, Mg) losses in runoff were compared among treatments consisting of 0, 2.2, 4.5, and 9.0 Mg ha flue gas desulfurization gypsum (FGDG) combined with 13.5 Mg ha of BL and two control treatments of (0-0) and (9.0-0.0) Mg ha (FGDG-BL). A randomized block design with three replications was set up on a Cecil (Typic Kanhapludult) soil growing Coastal bermudagrass ( L.) for hay near Watkinsville, Georgia. Amendments were applied each April from 2009 to 2011. A reduction in runoff of 30% each year from the (9.0-13.5) compared with the (0-0) treatment was not statistically significant. Gypsum was effective in reducing concentration and load in one of the two study years: P and NH-N in 2009 (up to 83%) and NO-N in 2011 (up to 73%). A combination of factors related to weather extremes, timing of FGDG and BL applications, and their implication on soil and vegetation responses at different landscape positions might have caused the different responses between years. Additional studies focused on isolating the impacts of such factors would be helpful to ascertain the effectiveness of multiyear applications of FGDG as a best management practice to reduce P and other nutrient losses in soils of the southeastern United States. Copyright © by the American Society of Agronomy, Crop Science Society of America, and Soil Science Society of America, Inc.

  15. Desulfurization of hot fuel gas produced from high-chlorine Illinois coals

    SciTech Connect

    O'Brien, W.S.

    1991-01-01

    New coal gasification processes are now being developed which can generate electricity with high thermal efficiency either in a combined gas-turbine, steam-turbine cycle or in a fuel cell. Both of these coal-to-electricity pathways require that the coal-derived fuel gas be at a high temperature and be free of potential pollutants, such as sulfur compounds. Unfortunately, some high-sulfur Illinois coals also contain significant chlorine which converts into hydrogen chloride (HC1) in the coal-gas. This project investigates the effect of HC1, in concentrations typical of a gasifier fed by high-chlorine Illinois coals, on zinc-titanate sorbents that are currently being developed for H{sub 2}S and COS removal from hot coal-gas. This study is designed to identify any deleterious changes in the sorbent caused by the HC1, both in adsorptive operation and in the regeneration cycle, and will pave the way to modify the sorbent formulation or the process operating procedure to remove HC1 along with the H{sub 2}S and COS from the coal-gas. This will negate any harmful consequences of utilizing high-chlorine Illinois in these processes. The bench- scale fluidized bed has been modified to prevent potential HC1 corrosion and startup experiments have proven the reactor system operable and capable of yielding reliable experimental results. The first of the planned experiments in the project are now being performed. 1 fig.

  16. Experimental study on the absorption behaviors of gas phase bivalent mercury in Ca-based wet flue gas desulfurization slurry system.

    PubMed

    Wang, Yuejun; Wang, Yunjun; Liu, Yue; Wu, Zhongbiao; Mo, Jiansong; Cheng, Bin

    2010-11-15

    Gas phase oxidation and catalytic oxidation of element mercury (Hg(0)) to bivalent mercury (Hg(2+)) were proposed to improve the mercury removal efficiency in the wet flue gas desulfurization (WFGD) system. However, the re-emission of Hg(0), generated by the reduction of absorbed Hg(2+), would lead to a damping of the total mercury removal efficiency. In this paper, the absorption and reduction behaviors of bivalent mercury in the Ca-based WFGD slurry were evaluated in our purpose-built device. According to our experimental results, the slurry chemistry (such as CaSO(3) content, SO(4)(2-), Cl(-) and pH value) had a strong influence on the reduction of absorbed bivalent mercury. And the inlet concentrations of SO(2) and O(2) contribute little to the mercury absorption. Within the typical pH value range of 4.5-5.5, about 70% of inlet bivalent mercury was converted to Hg(0). The re-emission of Hg would be greatly retarded with the increase of [SO(4)(2-)] due to the formation of HgSO(4) or Hg(3)O(2)SO(4). Moreover, it was found that Cl(-) would also inhibit the reduction of bivalent mercury through the ligands reactions between Cl(-) and Hg(2+).

  17. 18 CFR 260.300 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 260.300 Section 260... ENERGY APPROVED FORMS, NATURAL GAS ACT STATEMENTS AND REPORTS (SCHEDULES) § 260.300 FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas companies. (a) Prescription...

  18. 18 CFR 260.300 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 260.300 Section 260... ENERGY APPROVED FORMS, NATURAL GAS ACT STATEMENTS AND REPORTS (SCHEDULES) § 260.300 FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas companies. (a) Prescription...

  19. 18 CFR 141.400 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 141.400 Section 141..., licensees, and natural gas companies. (a) Prescription. The quarterly report of electric utilities, licensees, and natural gas companies, designated as FERC Form No. 3-Q, is prescribed for the reporting...

  20. 18 CFR 141.400 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 141.400 Section 141..., licensees, and natural gas companies. (a) Prescription. The quarterly report of electric utilities, licensees, and natural gas companies, designated as FERC Form No. 3-Q, is prescribed for the reporting...

  1. 18 CFR 260.300 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 260.300 Section 260... ENERGY APPROVED FORMS, NATURAL GAS ACT STATEMENTS AND REPORTS (SCHEDULES) § 260.300 FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas companies. (a) Prescription...

  2. 18 CFR 141.400 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 141.400 Section 141..., licensees, and natural gas companies. (a) Prescription. The quarterly report of electric utilities, licensees, and natural gas companies, designated as FERC Form No. 3-Q, is prescribed for the reporting...

  3. 18 CFR 260.300 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 260.300 Section 260... ENERGY APPROVED FORMS, NATURAL GAS ACT STATEMENTS AND REPORTS (SCHEDULES) § 260.300 FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas companies. (a) Prescription...

  4. 18 CFR 260.300 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 260.300 Section 260... ENERGY APPROVED FORMS, NATURAL GAS ACT STATEMENTS AND REPORTS (SCHEDULES) § 260.300 FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas companies. (a) Prescription...

  5. 18 CFR 141.400 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 141.400 Section 141..., licensees, and natural gas companies. (a) Prescription. The quarterly report of electric utilities, licensees, and natural gas companies, designated as FERC Form No. 3-Q, is prescribed for the reporting...

  6. 18 CFR 141.400 - FERC Form No. 3-Q, Quarterly financial report of electric utilities, licensees, and natural gas...

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ..., Quarterly financial report of electric utilities, licensees, and natural gas companies. 141.400 Section 141..., licensees, and natural gas companies. (a) Prescription. The quarterly report of electric utilities, licensees, and natural gas companies, designated as FERC Form No. 3-Q, is prescribed for the reporting...

  7. Effluent gas desulfurization with conversion to gypsum of large particle size

    SciTech Connect

    Kim, B.M.

    1986-05-06

    A method is described for removing sulfur dioxide from effluent gas which comprises contacting the gas with a slurry initially consisting essentially of water, at least one calcium compound selected from the group consisting of calcium oxide, calcium hydroxide and calcium carbonate and at least one oxidizing agent selected from the group consisting of oxygen and hydrogen peroxide, in amounts to convert the sulfur dioxide to calcium sulfate, and analyzing the slurry for content of the oxidizing agent so as to promote conversion of the sulfur dioxide to calcium sulfate of maximum crystal size.

  8. Full-scale utility FGD (flue gas desulfurization) system adipic acid demonstration program. Volume 1. Process results. Final report Jun 80-Nov 82

    SciTech Connect

    Hargrove, O.W. Jr; Colley, J.D.; Glover, R.L.; Owen, M.L.

    1983-06-01

    The report culminates a series of projects sponsored by the EPA, investigating the use of adipic acid as an additive to enhance SO/sub 2/ removal in aqueous flue gas desulfurization (FGD) systems, using limestone reagent. A 9-month program at the 194-MW Southwest Power Plant (SWPP) of City Utilities, Springfield, MO, demonstrated the effectiveness of adipic acid and dibasic acids (the latter, by-products of the production of adipic acid). The program examined the effect of adipic acid addition on a limestone FGD system under natural and forced-oxidation modes of operation.

  9. Full-scale utility FGD (flue gas desulfurization) system adipic acid demonstration program. Volume 2. Continuous emissions monitoring results. Final report Jun 80-Nov 82

    SciTech Connect

    Hargrove, O.W. Jr.; Colley, J.D.; Glover, R.L.; Owen, M.L.

    1983-06-01

    The report culminates a series of projects sponsored by the EPA, investigating the use of adipic acid as an additive to enhance SO/sub 2/ removal in aqueous flue gas desulfurization (FGD) systems, using limestone reagent. A 9-month program at the 194-MW Southwest Power Plant (SWPP) of City Utilities, Springfield, MO, demonstrated the effectiveness of adipic acid and dibasic acids (the latter, by-products of the production of adipic acid). The program examined the effect of adipic acid addition on a limestone FGD system under natural and forced-oxidation modes of operation.

  10. A pilot-scale jet bubbling reactor for wet flue gas desulfurization with pyrolusite.

    PubMed

    Su, Shi-jun; Zhu, Xiao-fan; Liu, Yong-jun; Jiang, Wen-ju; Jin, Yan

    2005-01-01

    MnO2 in pyrolusite can react with SO2 in flue gas and obtain by-product MnSO4 x H2O. A pilot scale jet bubbling reactor was applied in this work. Different factors affecting both SO2 absorption efficiency and Mn2+ extraction rate have been investigated, these factors include temperature of inlet gas flue, ration of liquid/solid mass flow rate (L/S), pyrolusite grade, and SO2 concentration in the inlet flue gas. In the meantime, the procedure of purification of absorption liquid was also discussed. Experiment results indicated that the increase of temperature from 30 to 70 K caused the increase of SO2 absorption efficiency from 81.4% to 91.2%. And when SO2 concentration in the inlet flue gas increased from 500 to 3000 ppm, SO2 absorption efficiency and Mn2+ extraction rate decreased from 98.1% to 82.2% and from 82.8% to 61.7%, respectively. The content of MnO2 in pyrolusite had a neglectable effect on SO2 absorption efficiency. Low L/S was good for both removal of SO2 and Mn2+ extraction. The absorption liquid was filtrated and purified to remove Si, Mg, Ca, Fe, Al and heavy metals, last product MnSO4 x H2O was obtained which quality could reach China GB1622-86, the industry grade standards.

  11. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes

    SciTech Connect

    Jozewicz, W. . Environmental Systems Div.); Rochelle, G.T. . Dept. of Chemical Engineering)

    1992-01-29

    Removal of sulfur dioxide (SO{sub 2}) from the flue gas of coal- burning power plants can be achieved by duct spray drying using calcium hydroxide (Ca(OH){sub 2}) slurries. A primary objective of this research was to discover the aspects of mass transfer into Ca(OH){sub 2} slurries which limit SO{sub 2} absorption. A bench- scale stirred tank reactor with a flat gas/liquid interface was used to simulate SO{sub 2} absorption in a slurry droplet. The absorption rate of SO{sub 2} from gas concentrations of 500 to 5000 ppm was measured at 55{degrees}C in clear solutions and slurries of Ca(OH){sub 2} up to 1.0 M (7 wt percent). Results are reported in terms of the enhancement factor, {O}. This research will allow prediction of conditions where the absorption of SO{sub 2} in Ca(OH){sub 2} slurries can be enhanced by changes to liquid phase constituents (under which SO{sub 2} absorption is controlled by liquid film mass transfer). Experiments in the stirred tank have shown that SO{sub 2} absorption in a 1.0 M Ca(OH){sub 2} slurry was completely dominated by gas film mass transfer with a large excess of Ca(OH){sub 2} but becomes controlled by liquid film resistance at greater than 50 percent Ca(OH){sub 2} utilization. (VC)

  12. Integrated operation of a pressurized gasifier, hot gas desulfurization system and turbine simulator

    SciTech Connect

    Bevan, S.; Najewicz, D.; Gal, E.; Furman, A.H.; Ayala, R.; Feitelberg, A.

    1994-10-01

    The overall objective of the General Electric Hot Gas Cleanup (HGCU) Program is to develop a commercially viable technology to remove sulfur, particulates, and halogens from a high-temperature fuel gas stream using a moving bed, regenerable mixed metal oxide sorbent based process. This technology will ultimately be incorporated into advanced Integrated Gasification Combined Cycle (IGCC) power generation systems. The objectives of the turbine simulator testing are (1) to demonstrate the suitability of fuel gas processed by the HGCU system for use in state-of-the-art gas turbines firing at F conditions (2,350 F rotor inlet temperature) and (2) to quantify the combustion characteristics and emissions of such a combustor. Testing of the GE HGCU system has been underway since December 1990. The two most recent tests, Test 5 and Test 6, represent the latest advancements in regenerator configuration, type of sorbent, and chloride control systems. Test 5 was based on the use of zinc titanate sorbent and included a revised regenerator configuration and a sodium bicarbonate injection system for chloride control. Test 6 incorporated the use of Z-Sorb, a chloride guard in the regenerator recycle loop, and further modifications to the regenerator internal configuration. This report describes the test conditions in detail and discusses the test results.

  13. A novel carbon-based process for flue gas cleanup. Third quarterly technical progress report, January 1--March 31, 1992

    SciTech Connect

    Gangwal, S.K.; Silveston, P.L.

    1992-04-01

    The objective of this project is to demonstrate the preliminary technical and economic feasibility of a novel carbon-based process for removal of at least 95% SO{sub 2} and at least 75% NO{sub x} coal combustion flue gas. In the process, flue gas leaving the electrostatic precipitator (ESP) is passed through a trickle bed of achieved carbon catalyst employing a periodic flush of low strength sulfuric acid. The SO{sub 2} is oxidized to SO{sub 3} and removed as medium strength sulfuric acid. The SO{sub 2}-free flue gas is then mixed with NH{sub 3}, and the NO{sub x} in the gas is subjected to selective catalytic reduction (SCR) to N{sub 2} over a fixed bed of activated carbon catalyst. The experimental work is divided between Research Triangle Institute (RTI) and the University of Waterloo (Waterloo). RTI will conduct the NO{sub x} removal studies, whereas Waterloo will conduct the SO{sub 2} removal studies. The ultimate goal of the project is to demonstrate that the process can be reduce the cost of electricity by 20% over conventional SCR/flue gas desulfurization (FGD) processes. In the present quarter, the continuous SO{sub 2} analyzer system at Waterloo was completed. The SO{sub 2} removal factorial experiments were begun Waterloo with the BPL carbon at 21{degrees}C. Also, SO{sub 2} removal was tested on two catalyst at RTI at 80{degrees}C. NO{sub x} conversion was tested on a variety of catalysts at RTI. It was shown that the BPL carbon could remove over 95% SO{sub 2} at 21{degrees}C but would required several beds at space velocity in each bed of abut 1,500 scc/(cc{center_dot}h) to reduce SO{sub 2} from 2,500 ppm to 100 ppm. A modified carbon catalyst tested at RTI showed 99% SO{sub 2} removal at 80{degrees}C at 1,400 scc/(cc{center_dot}h). Also, it was possible to produce nearly 9 normal H{sub 2}SO{sub 4} by periodic flushing of this catalyst. The modified carbon catalyst also demonstrated removal of more than 80% NO{sub x}. 7 refs., 7 figs., 4 tabs.

  14. Clean coal demonstration program: Advanced flue gas desulfurization process. Volume 1 - public design report

    SciTech Connect

    1990-03-01

    The single 100 percent absorber is a co-current grid packed tower with an integrated reaction tank at the bottom. It is designed to accomplish several process steps (quenching, absorption of SO{sub 2}, reaction with limestone, oxidation to gypsum) in a single vessel, resulting in a simple configuration of the plant. The co-current absorber is designed for higher flue gas velocities than conventional countercurrent towers, which results in a compact absorber size. The flue gas enters the top of the absorber where it contacts recirculating slurry. Quenching and absorption of SO{sub 2} occur simultaneously. This {open_quotes}wet/dry{close_quotes} interface is washed intermittently with fresh water to prevent the formation and growth of any deposits.

  15. Flue gas desulfurization and by-product treatment at Tisov power plant (Czech Republic)

    SciTech Connect

    Valbert, G.; Schneider, G.

    1998-07-01

    The FGD plant Tisovain the Czech republic is a retrofit downstream of a 100 MW lignite fired power plant. It was designed and built by L. and C. STEINMUELLER GmbH. Despite a narrow time schedule, the project was finished on time in December 1997. The major objectives of the applied limestone/gypsum process are: Minimum investment and operating costs; production and environmentally neutral disposal of a stabilized product containing the by-products fly ash, slag, gypsum and effluent. The first objective is achieved by the following new process arrangement: The flue gas is taken over from the boiler and fed directly into a wet scrubber for absorptive removal of the acid gases SO{sub 2}, HCl and HF. The cleaned flue gas is vented into the atmosphere without reheating by means of a wet stack which is arranged on top of the scrubber. By the described arrangement, a heat exchanger for cooling/heating of the flue gas is not required. No ductwork for connecting scrubber and stack is needed. Furthermore, the pressure drop across the FGD plant is minimized and allows the use of the already existing flue gas fans. Based on Steinmueller's experience with various limestone qualities, the powdered limestone supplied to the plant is milled once more on site. Thereby the reactivity of the limestone is enhanced resulting in low power consumption for the required plant performance. The second objective is achieved as follows: A part of the scrubbing liquid is continuously bled off as the underflow of a hydrocyclone station in order to remove the gypsum produced in the scrubber. A further dewatering of the gypsum does not take place. Instead, the effluent is mixed with fly ash and slag. As an additive, lime slaked with slag slurry is added. The resulting mixture is disposed of and compacted in the nearby opencast mine workings. It hardens in cement-like setting reactions to an environmentally safe stabilized product.

  16. Numerical Modeling of Reactive Multiphase Flow for FCC and Hot Gas Desulfurization Circulating Fluidized Beds

    SciTech Connect

    Miller, Aubrey L.

    2005-07-01

    This work was carried out to understand the behavior of the solid and gas phases in a CFB riser. Only the riser is modeled as a straight pipe. A model with linear algebraic approximation to solids viscosity of the form, {musubs} = 5.34{epsisubs}, ({espisubs} is the solids volume fraction) with an appropriate boundary condition at the wall obtained by approximate momentum balance solution at the wall to acount for the solids recirculation is tested against experimental results. The work done was to predict the flow patterns in the CFB risers from available experimental data, including data from a 7.5-cm-ID CFB riser at the Illinois Institute of Technology and data from a 20.0-cm-ID CFB riser at the Particulate Solid Research, Inc., facility. This research aims at modeling the removal of hydrogen sulfide from hot coal gas using zinc oxide as the sorbent in a circulating fluidized bed and in the process indentifying the parameters that affect the performance of the sulfidation reactor. Two different gas-solid reaction models, the unreacted shrinking core (USC) and the grain model were applied to take into account chemical reaction resistances. Also two different approaches were used to affect the hydrodynamics of the process streams. The first model takes into account the effect of micro-scale particle clustering by adjusting the gas-particle drag law and the second one assumes a turbulent core with pseudo-steady state boundary condition at the wall. A comparison is made with experimental results.

  17. Recession becomes major force to tighten grip on quarterly gas pipeline building costs

    SciTech Connect

    Morgan, J.M.

    1983-04-25

    This article points out that the major force affecting gas pipeline building costs, during the second quarter of 1982, was the recession. The total composite cost index for building gas pipelines increased by only 1.01%. Material prices for steel line pipe, valves, fittings, and line pipe coating showed little or no gain during the period. Installation labor costs continued to climb. Discusses construction activity, compressor equipment and drive units, and high pressure gas station piping.

  18. Desulfurization of fuel gases in fluidized bed gasification and hot fuel gas cleanup systems

    DOEpatents

    Steinberg, M.; Farber, G.; Pruzansky, J.; Yoo, H.J.; McGauley, P.

    1983-08-26

    A problem with the commercialization of fluidized bed gasification is that vast amounts of spent sorbent are generated if the sorbent is used on a once-through basis, especially if high sulfur coals are burned. The requirements of a sorbent for regenerative service in the FBG process are: (1) it must be capable of reducing the sulfur containing gas concentration of the FBG flue gas to within acceptable environmental standards; (2) it must not lose its reactivity on cyclic sulfidation and regeneration; (3) it must be capable of regeneration with elimination of substantially all of its sulfur content; (4) it must have good attrition resistance; and, (5) its cost must not be prohibitive. It has now been discovered that calcium silicate pellets, e.g., Portland cement type III pellets meet the criteria aforesaid. Calcium silicate removes COS and H/sub 2/S according to the reactions given to produce calcium sulfide silicate. The sulfur containing product can be regenerated using CO/sub 2/ as the regenerant. The sulfur dioxide can be conveniently reduced to sulfur with hydrogen or carbon for market or storage. The basic reactions in the process of this invention are the reactions with calcium silicate given in the patent. A convenient and inexpensive source of calcium silicate is Portland cement. Portland cement is a readily available, widely used construction meterial.

  19. KINETICS OF Mn-BASED SORBENTS FOR HOT COAL GAS DESULFURIZATION

    SciTech Connect

    J.J. BERNS; K.A. SADECKI; M.T. HEPWORTH

    1997-09-15

    Mixed manganese oxide sorbents have been investigated for high-temperature removal of hydrogen sulfide (the primary sulfur bearing compound) from hot coal gases. The sorbents were screened by thermodynamic equilibrium considerations for sulfidation. Preliminary experimental work using thermogravimetric analysis (TGA) indicated titania to be a superior substrate than alumina. Four formulations showing superior reactivity in a TGA were then tested in an ambient pressure fixed-bed reactor to determine steady state H 2 S concentrations, breakthrough times and effectiveness of the sorbent when subjected to cyclic sulfidation and regeneration testing. Eight tests were conducted with each test consisting of five cycles of sulfidation and regeneration. Sulfidation occurred at 600 o C using a simulated coal gas at an empty-bed space velocity of approximately 12,000 per hour. Manganese-based sorbents with molar ratios > 1:1 Mn:Substrate were effective in reducing the H 2 S concentration in simulated coal gases to less than 100 ppmv over five cycles. Actual breakthrough time for formulation C6-2-1100 was as high as 73% of breakthrough time based on wt% Mn in sorbent at 600 o C. Regeneration tests determined that loaded pellets can be essentially completely regenerated in an air/steam mixture at 750 o C with minimal sulfate formation. The leading formulation (designated C6-2) from the fixed-bed tests was then further tested under varying sorbent induration temperature, sulfidation temperature and superficial gas velocity. Four tests were conducted with each test consisting of four cycles of sulfidation and regeneration. Results showed that the induration temperature of the sorbent and the reaction temperature greatly affected the H 2 S removal capacity of the sorbent while the superficial gas velocity between 1090 and 1635 cm/min had minimal affect on the sorbent's breakthrough capacity. Testing showed that the sorbent's strength was a strong function of the sorbent induration

  20. KINETICS OF Mn-BASED SORBENTS FOR HOT COAL GAS DESULFURIZATION

    SciTech Connect

    K.A. SADECKI; M.T. HEPWORTH

    1997-06-15

    Manganese-based sorbents have been investigated for the removal of hydrogen sulfide (the primary sulfur bearing compound) from hot coal gases. Four formulations of Mn-based sorbents were tested in an ambient-pressure fixed-bed reactor to determine steady state H2S concentrations, breakthrough times and effectiveness of the sorbent when subjected to cyclic sulfidation and regeneration testing. In previous reports, the sulfidation and regeneration results from cyclic testing done at 550 and 600 °C were presented. Manganese-based sorbents with molar ratios > 1:1 Mn:Substrate were effective in reducing the H2S concentration in simulated coal gases to less than 100 ppmv over five cycles. Actual breakthrough time for formulation C6-2-1100 was as high as 73% of breakthrough time based on wt% Mn in sorbent at 600 °C. Regeneration tests determined that loaded pellets can be essentially completely regenerated in air/steam mixture at 750 °C with minimal sulfate formation. In this report, the performance of the leading formulation (designated C6-2) was investigated for high temperature removal of H2S from simulated coal-derived fuel gas under varying sorbent induration temperature, reaction temperature, and superficial gas velocity. Sulfidation experiments were performed in an ambient pressure fixed-bed reactor between 500 °C and 600 °C. Four tests were conducted with each test consisting of four cycles of sulfidation and regeneration. Results showed that the induration temperature of the sorbent and the reaction temperature greatly affected the H2S removal capacity of the sorbent while the superficial gas velocity between 1090 and 1635 cm/min had minimal affect on the sorbent's breakthrough capacity. Sorbent also showed 30 to 53% loss of its strength over four cycles of sulfidation and regeneration. The former being sorbent indurated at 1115 °C and the prior being sorbent indurated at 1100 °C.

  1. In situ incorporation of nickel nanoparticles into the mesopores of MCM-41 by manipulation of solvent-solute interaction and its activity toward adsorptive desulfurization of gas oil.

    PubMed

    Samadi-Maybodi, Abdolraouf; Teymouri, Mohammad; Vahid, Amir; Miranbeigi, Aliakbar

    2011-09-15

    In this contribution, different amounts of nickel were incorporated into the mesopores of MCM-41 via an in situ approach. A hydrophobic nickel precursor was incorporated into the nanochannels of mesoporous silica by manipulation of solvent-solute interaction. The synthesized material was characterized using X-ray diffraction, nitrogen physisorption, temperature programmed reduction, and transmission electron microscopy. The results implicate the formation of MCM-41 with well-ordered hexagonal structure and establish also the presence of nickel nanoparticles inside the nanochannels of mesoporous silica. Adsorptive desulfurization of gas oil was conducted using the nickel-incorporated MCM-41 samples. The effects of nickel concentration, temperature of process and feed flow rate on the desulfurization process were examined. The MCM-41 containing 6 wt.% of nickel had both the highest breakthrough sulfur adsorption capacity and total sulfur adsorption capacity, which were 0.69 and 1.67 mg sulfur/g adsorbent, respectively. The breakthrough sulfur adsorption capacity was almost regained after reductive regeneration of spent adsorbent. The obtained results suggest that the method applied for the synthesis of Niy/MCM resulted in formation of well-dispersed, accessible and small nickel nanoparticles incorporated into the pores of MCM-41 which might be an advantage for adsorption of refractory sulfur compounds from low sulfur gas oil.

  2. Mercury isotope signatures of seawater discharged from a coal-fired power plant equipped with a seawater flue gas desulfurization system.

    PubMed

    Lin, Haiying; Peng, Jingji; Yuan, Dongxing; Lu, Bingyan; Lin, Kunning; Huang, Shuyuan

    2016-07-01

    Seawater flue gas desulfurization (SFGD) systems are commonly used to remove acidic SO2 from the flue gas with alkaline seawater in many coastal coal-fired power plants in China. However, large amount of mercury (Hg) originated from coal is also transferred into seawater during the desulfurization (De-SO2) process. This research investigated Hg isotopes in seawater discharged from a coastal plant equipped with a SFGD system for the first time. Suspended particles of inorganic minerals, carbon residuals and sulfides are enriched in heavy Hg isotopes during the De-SO2 process. δ(202)Hg of particulate mercury (PHg) gradually decreased from -0.30‰ to -1.53‰ in study sea area as the distance from the point of discharge increased. The results revealed that physical mixing of contaminated De-SO2 seawater and uncontaminated fresh seawater caused a change in isotopic composition of PHg isotopes in the discharging area; and suggested that both De-SO2 seawater and local background contributed to PHg. The impacted sea area predicted with isotopic tracing technique was much larger than that resulted from a simple comparison of pollutant concentration. It was the first attempt to apply mercury isotopic composition signatures with two-component mixing model to trace the mercury pollution and its influence in seawater. The results could be beneficial to the coal-fired plants with SFGD systems to assess and control Hg pollution in sea area.

  3. Adsorption and desorption of sulfur dioxide on novel adsorbents for flue gas desulfurization. Final report, September 1, 1994--February 29, 1996

    SciTech Connect

    Lin, Y.S.; Deng, S.G.

    1996-08-05

    A sol-gel granulation method was developed to prepare spherical {gamma}-alumina granular supports and supported CuO granular sorbents for flue gas desulfurization. The prepared {gamma}-alumina supported CuO sorbents exhibit desirable pore structure and excellent mechanical properties. The sorbents contain higher loading (30-40 wt. %) of CuO dispersed in the monolayer or sub-monolayer form, giving rise to a larger SO{sub 2} sorption capacity ({gt}20 wt.%) and a faster sorption rate as compared to similar sorbents reported in the literature. With these excellent sulfation and mechanical properties, the sol-gel derived {gamma}-alumina supported CuO granular sorbents offer great potential for use in the dry, regenerative flue gas desulfurization process. Research efforts were also made to prepare DAY zeolite supported sorbents with various CuO contents by the microwave and conventional thermal dispersion methods at different conditions. Monolayer or sub-monolayer coating of Cu(NO{sub 3})sub 2 or CuO was achieved on several DAY supported sorbents by the microwave heating method but not by the conventional thermal dispersion method. The DAY zeolite supported CuO sorbents prepared by the microwave heating method can adsorb up to 15 wt.% of SO{sub 2}. The results obtained have demonstrated the feasibility of effective preparation of zeolite supported CuO sorbents by the microwave heating method.

  4. FMC limestone double-alkali flue gas desulfurization process: Pilot plant testing: Final report

    SciTech Connect

    Troupe, J.S.; Shepley, D.C.

    1987-07-01

    This report documents pilot plant testing of a 3 MW (9500 acfm equivalent flue gas flow) FMC limestone double alkali FGD process operating on a slipstream of a commercial 420 MW boiler burning 3.5% sulfur coal. The report discusses the rationale behind EPRI's decision to participate in the testing aspects of this project, the history of the development of limestone double alkali technology, and the chemistry involved in this technology's operation. The largest part of the report is devoted to the results obtained from tests conducted during 65 days of pilot plant operation. All of the major raw and reduced operating and analytical data taken during testing are reproduced in the appendices to the report, along with quality assurance information to support the validity of the data obtained. The report discusses the test results in detail and presents technical observations regarding their implications. The FMC limestone double alkali FGD process (1) can consistently remove 92 to 93% of SO/sub 2/ from high-sulfur coal flue gas, (2) can achieve high limestone utilization and low soda ash losses, (3) produces a manageable waste filter cake, (4) is highly tolerant of upsets in limestone feed, soda ash makeup, and regeneration residence time, and (5) presents no unusual safety or environmental problems. The process, like conventional limestone scrubbing, shows some adverse effects of increasing soluble magnesium concentration on solids quality and requires a finely ground limestone feed material to achieve high limestone utilization. However, neither limestone grind nor magnesium concentration appears to affect SO/sub 2/ removal efficiency. The report suggests specific lines of future developmental work and future demonstration testing to enhance the attractiveness of this process to the electric utility industry. A bibliography of limestone double alkali literature is included. 3 refs., 25 figs., 4 tabs.

  5. Mercury emission and plant uptake of trace elements during early stage of soil amendment using flue gas desulfurization materials.

    PubMed

    Cheng, Chin-Min; Chang, Yung-Nan; Sistani, Karamat R; Wang, Yen-Wen; Lu, Wen-Chieh; Lin, Chia-Wei; Dong, Jing-Hong; Hu, Chih-Chung; Pan, Wei-Ping

    2012-02-01

    A pilot-scale field study was carried out to investigate the distribution of Hg and other selected elements (i.e., As, B, and Se), i.e., emission to ambient air, uptake by surface vegetation, and/or rainfall infiltration, after flue gas desulfurization (FGD) material is applied to soil. Three FGD materials collected from two power plants were used. Our results show Hg released into the air and uptake in grass from all FGD material-treated soils were all higher (P < 0.1) than the amounts observed from untreated soil. Hg in the soil amended with the FGD material collected from a natural oxidation wet scrubber (i.e., SNO) was more readily released to air compared to the other two FGD materials collected from the synthetic gypsum dewatering vacuum belt (i.e., AFO-gypsum) and the waste water treatment plant (i.e., AFO-CPS) of a forced oxidation FGD system. No Hg was detected in the leachates collected during the only 3-hour, 1-inch rainfall event that occurred throughout the 4-week testing period. For every kilogram of FGD material applied to soil, AFO-CPS released the highest amount of Hg, B, and Se, followed by SNO, and AFO gypsum. Based on the same energy production rate, the land application of SNO FGD material from Plant S released higher amounts of Hg and B into ambient air and/or grass than the amounts released when AFO-gypsum from Plant A was used. Using FGD material with lower concentration levels of Hg and other elements of concern does not necessary post a lower environmental risk. In addition, this study demonstrates that considering only the amounts of trace elements uptake in surface vegetation may under estimate the overall release of the trace elements from FGD material-amended soils. It also shows, under the same soil amendment conditions, the mobility of trace elements varies when FGD materials produced from different processes are used.

  6. Theoretical approach for enhanced mass transfer effects in-duct flue gas desulfurization processes

    SciTech Connect

    Jozewicz, W. . Environmental Systems Div.); Rochelle, G.T. . Dept. of Chemical Engineering)

    1992-01-29

    This report presents the results of fundamental mass transfer testing for in-duct removal of SO{sub 2}. Following this initial part of an experimental program, it became clear that the amount of initial moisture on the sorbent strongly affected the extent of Ca(OH){sub 2} conversion. Novel techniques aimed at increasing sorbent utilization were investigated and are described. Major novel technique investigated and reported on here was the reaction with SO{sub 2} of sorbents with initial free moisture (damp sorbents). The duct injection process using damp solids has the following steps: preparation of sorbent as a slurry, blending of the slurry with dry recycle materials to create damp solids, injection of the solids into the duct, reaction and drying of the solids with flue gas in the duct, collection in particulate control equipment, and finally recycle of dry solids with some bleed to disposal. The moisture content of the solids at each step affects system performance. Various factors favor high moisture whereas others favor low moisture. (VC)

  7. Advanced wet flue gas desulfurization and denitrification process, Miami Fort station. Volume 2: Final report

    SciTech Connect

    Not Available

    1991-11-01

    Two hundred and sixty-one coal-fired electric utility generating units in the United States are affected by Phase 1 the 1990 Clean Air Act revisions. The total MW of generating capacity affected is 87,261. Dravo Lime projects that 24,400 MW will be retrofitted with wet FGD for Phase 1; in Phase 2, another 6,600 MW will be retrofitted. Forty-one of the affected units, with a total capacity of 14,343 MW, are located Ohio. Figure A1 shows the location and approximate size of these units. Table Al lists the units and itemizes the allowable emissions. It is likely that several of the larger units in Ohio and elsewhere will be retrofitted by 1995--1997 with magnesium-enhanced lime based wet FGD, and the improvements found in the testing program could be included as part of these installations. Smaller diameter absorbers built for higher flue gas velocities would be easier to fabricate off-site and to ship by barge on the Ohio River to the plant site, as was done for the absorbers installed at the Zimmer station. Much smaller thickeners would be easier to fit onto cramped sites in retrofits.

  8. Cooperative research in coal liquefaction infratechnology and generic technology development: Quarterly report, October 1, 1986-January 1, 1987. [Desulfurization with sulfolobus brierleyi

    SciTech Connect

    Sendlein, L.V.A.; Huffman, G.P.

    1987-01-01

    Progress reports are presented for the following tasks: (1) biologically improved coal structure for better liquefaction of coal, and (2) basic process/resource evaluation. Under task 1 experiments were conducted for: microbial desulfurization of high-sulfur coal by Sulfolobus brierleyi; optimization of pH for sulfur oxidation by Sulfolobus brierleyi; development and isolation of pure colonies of sulfolobus brierleyi, Thiobacillus ferroxidans and Thiobacillus thiooxidans; determination of protein concentration with Coomassie Blue and the modified Lowry's method in a 0.1N NaOH solution; and preparation and characterization of catalysts for coal liquefaction. For task 2, thirty-five coal samples have been collected from eastern Kentucky and these have been prepared for analysis. 2 figs., 3 tabs.

  9. Hot gas cleanup test facility for gasification and pressurized combustion. Quarterly report, April--June 1995

    SciTech Connect

    1995-08-01

    This quarterly technical progress report summarizes the work completed during the first quarter, April 1 through June 30, 1995. The objective of this project is to evaluate hot gas particle control technologies using coal-derived gas streams. This will entail the design, construction, installation, and use of a flexible test facility which can operate under realistic gasificafion and combustion conditions. The major particulate control device issues to be addressed include the integration of the particulate control devices into coal utilization systems, on-line cleaning techniques, chemical and thermal degradation of components, fatigue or structural failures, blinding, collection efficiency as a function of particle size, and scale-up of particulate control systems to commercial size. The conceptual design of the facility was extended to include a within scope, phased expansion of the existing Hot Gas Cleanup Test Facility Cooperative Agreement to also address systems integration issues of hot particulate removal in advanced coal-based power generation systems. This expansion included the consideration of the following modules at the test facility in addition to the original Transport Reactor gas source and Hot Gas Cleanup Units: Carbonizer/pressurized circulating fluidized bed gas source; hot gas cleanup units to mate to all gas streams; combustion gas turbine; and fuel cell and associated gas treatment. The major emphasis during this reporting period was continuing the detailed design of the facility towards completion and integrating the particulate control devices (PCDS) into the structural and process designs. Substantial progress in construction activities was achieved during the quarter. Delivery and construction of the process structural steel continued at a good pace during the quarter.

  10. Bench-scale development of mild gasification char desulfurization. Technical report, 1 March--31 May 1994

    SciTech Connect

    Knight, R.A.

    1994-09-01

    The goal of this project is to scale up a process, developed under a previous ICCI grant, for desulfurization of mild gasification char by treatment with hydrogen-rich process-derived fuel gas at 650--760 C and 7--15 atm. The char can be converted into a low-sulfur metallurgical form coke. In the prior study, IBC-105 coal with 4.0 wt% sulfur was converted to chars with less than 1.0 wt% sulfur in a laboratory-scale batch reactor. The susceptibility of the char to desulfurization was correlated with physicochemical char properties and mild gasification conditions. Acid pretreatment of the coal prior to mild gasification was also shown to significantly enhance subsequent sulfur removal. In this study, IGT is conducting continuous bench-scale tests in a 1-lb/h fluidized-bed reactor to determine the preferred process conditions and obtain steady-state data necessary for process design and scale-up. The desulfurized chars are to be used to produce low-sulfur form coke, which will be evaluated for density, reactivity, and strength properties relevant to utilization in blast furnaces. This quarter, 2,500 g of mild gasification char was produced from untreated IBC-105 coal in the bench-scale reactor. Half of this char will be subjected to sulfuric acid treatment to enhance subsequent desulfurization. Char-producing runs were also initiated with acid-pretreated coal, which will produce about 1,250 g of char.

  11. Utilization of the gypsum from a wet limestone flue gas desulfurization process

    USGS Publications Warehouse

    Chou, I.-Ming; Patel, V.; Lytle, J.M.; Chou, S.J.; Carty, R.H.

    1999-01-01

    The authors have been developing a process which converts FGD-gypsum to ammonium sulfate fertilizer with precipitated calcium carbonate as a by-product during the conversion. Preliminary cost estimates suggest that the process is economically feasible when ammonium sulfate crystals are produced in a granular size (1.2 to 3.3 mm), instead of a powder form. However, if additional revenue from the sale of the PCC for higher-value commercial application is applicable, this could further improve the economics of the process. Ammonium sulfate is known to be an excellent source of nitrogen and sulfur in fertilizer for corn and wheat production. It was not known what impurities might co-exist in ammonium sulfate derived from scrubber gypsum. Before the product could be recommended for use on farm land, the impurities and their impact on soil productivity had to be assessed. The objectives of this phase of the study were to evaluate the chemical properties of ammonium sulfate made from the FGD-gypsum, to estimate its effects on soil productivity, and to survey the marketability of the two products. The results of this phase of the study indicated that the impurities in the ammonium sulfate produced would not impose any practical limitations on its use at application levels used by farmers. The market survey showed that the sale price of solid ammonium sulfate fertilizer increased significantly from 1974 at $110/ton to 1998 at $187/ton. Utilities currently pay $16 to $20/ton for the calcium carbonate they use in their flue gas scrubber system. The industries making animal-feed grade calcium supplement pay $30/ton to $67/m-ton for their source of calcium carbonate. Paper, paint, and plastic industries pay as much as $200 to $300/ton for their calcium carbonate filers. The increased sale price of solid ammonium sulfate fertilizer and the possible additional revenue from the sale of the PCC by-product could further improve the economics of producing ammonium sulfate from FGD-gypsum.

  12. Natural gas imports and exports. Fourth quarter report

    SciTech Connect

    1995-12-31

    This report summarizes the data provided by companies authorized to import or export natural gas. Data includes volume and price for long term and short term, and gas exported to Canada and Mexico on a short term or spot market basis.

  13. Naturally fractured tight gas reservoir detection optimization. Quarterly report, January 1, 1997--March 31, 1997

    SciTech Connect

    1998-04-01

    This document contains the quarterly report dated January 1-March 31, 1997 for the Naturally Fractured Tight Gas Reservoir Detection Optimization project. Topics covered in this report include AVOA modeling using paraxial ray tracing, AVOA modeling for gas- and water-filled fractures, 3-D and 3-C processing, and technology transfer material. Several presentations from a Geophysical Applications Workshop workbook, workshop schedule, and list of workshop attendees are also included.

  14. Hot Gas Cleanup Test Facility for gasification and pressurized combustion. Quarterly report, October--December 1994

    SciTech Connect

    1995-02-01

    The objective of this project is to evaluate hot gas particle control technologies using coal-derived gas streams. This will entail the design, construction, installation, and use of a flexible test facility which can operate under realistic gasification and combustion conditions. The major particulate control device issues to be addressed include the integration of the particulate control devices into coal utilization systems, on-line cleaning techniques, chemical and thermal degradation of components, fatigue or structural failures, blinding, collection efficiency as a function of particle size, and scale-up of particulate control systems to commercial size. The conceptual design of the facility was extended to include a within scope, phased expansion of the existing Hot Gas Cleanup Test Facility Cooperative Agreement to also address systems integration issues of hot particulate removal in advanced coal-based power generation systems. This expansion included the consideration of the following modules at the test facility in addition to the original Transport Reactor gas source and Hot Gas Cleanup Units: carbonizer/pressurized circulating fluidized bed gas source; hot gas cleanup units to mate to all gas streams; combustion gas turbine; and fuel cell and associated gas treatment. The major emphasis during this reporting period was continuing the detailed design of the facility and integrating the particulate control devices (PCDs) into structural and process designs. Substantial progress in underground construction activities was achieved during the quarter. Delivery and construction of coal handling and process structural steel began during the quarter. Delivery and construction of coal handling and process structural steel began during the quarter. MWK equipment at the grade level and the first tier are being set in the structure.

  15. Process of desulfurization

    SciTech Connect

    Colley, J.D.

    1989-10-24

    This patent describes an improvement in a process for the desulfurization of flue gas utilizing limestone as absorbent in a double loop system, wherein the flue gas is introduced into a quenching zone for contact with a first slurry of the limestone, and thereafter passes to an absorbing zone for further contact with a second slurry of the limestone. The second slurry being supplied from a mixing zone into which water and limestone are charged. The first slurry being supplied from the solids rich stream from a solid-liquid separator which is supplied from the mixing zone, and wherein air is introduced into the quenching zone to convert the calcium sulfite present therein to gypsum. The improvement comprises supplying air to the mixing zone to convert calcium sulfite therein to large gypsum crystals which are preferentially separated into the first slurry.

  16. Dry desulfurization of simulated flue gas in a fluidized-bed reactor for a broad range of SO{sub 2} concentration and temperature: A comparison of models

    SciTech Connect

    Suyadal, Y.; Oguz, H.

    1999-08-01

    In this work, dry desulfurization of simulated flue gas was investigated in a batchwise operated laboratory-scale stainless steel fluidized-bed reactor (46 x 500 mm{sup 2}) by using calcium-containing local Turkish limestone (Karaagach/MUS) which was calcined at 900 C with 5% H{sub 2}O vapor. The sulfation reaction was carried out in a broad range of temperature (200 {le} T({degree}C) {le} 900) and SO{sub 2} feedstock concentration (1000 {le} C(ppm SO{sub 2}) {le} 6000). The experimental sulfation conversion-time data were tested according to unreacted shrinking core model (SCM), changing the grain size model (GM) and random pore model (RPM). It was found that the random pore model with control of product layer (CaSO{sub 3}/CaSO{sub 4}) diffusion described the experimental data best.

  17. The adipic acid enhanced flue gas desulfurization process for industrial boilers. Volume 2. Technical assessment. Final report Feb 81-Feb 82

    SciTech Connect

    Behrens, G.P.; Hargrove, O.W. Jr

    1982-11-01

    The report gives results of an evaluation of an adipic acid enhanced limestone flue gas desulfurization (FGD) system on industrial boilers at Rickenbacker Air National Guard Base. The SO/sub 2/ removal efficiency with the adipic acid averaged 94.3% over a 30-day period. This represents a significant improvement in the performance of the system using only limestone. Economic calculations for an industrial boiler adipic acid enhanced limestone FGD system indicate a slight reduction in both capital and operating expenses relative to a limestone-only system designed for 90% SO2 control of 3.5% sulfur coal. The costs are competitive with those of the dual alkali system. The successful demonstration of the adipic acid enhanced limestone system increases the number of demonstrated technologies available to a potential user.

  18. The removal of selenate to low ppb levels from flue gas desulfurization brine using the H2-based membrane biofilm reactor (MBfR).

    PubMed

    Van Ginkel, Steven W; Yang, Ziming; Kim, Bi-o; Sholin, Mark; Rittmann, Bruce E

    2011-05-01

    The H(2)-based membrane biofilm reactor (MBfR) was shown to consistently remove nitrate, nitrite, and selenate at high efficiencies from flue-gas desulfurization brine. Selenate was removed to <50 ppb which is the National Pollutant Discharge Elimination System (NPDES) criteria for the brine to be released into the environment. When selenate was removed to <50 ppb, nitrate and nitrite were still present in the mg/L range which suggests that selenate is able to be secondarily reduced to low levels when nitrate and nitrite serve as the main electron acceptors for bacterial growth. SO(4)(2-) was not removed and therefore did not compete with nitrate and selenate reduction for the available H(2).

  19. Regenerating fuel-gas desulfurizing agents by using bipolar membrane electrodialysis (BMED): effect of molecular structure of alkanolamines on the regeneration performance.

    PubMed

    Huang, Chuanhui; Xu, Tongwen; Yang, Xiaofei

    2007-02-01

    Alkanolamine sulfates are the heat-stable salts formed in the fuel-gas desulfurization by using alkanolamines, and they can cause the deterioration of absorption performance and loss of absorbents. In this paper, a method was reported to regenerate three alkanolamines (monoethanolamine, MEA; diethanolamine, DEA; and N,N'-dimethylethanolamine, DMEA) by using BMED. The effects of operation parameters (electrolyte concentration, alkanolamine sulfate concentration, and current density) on regeneration were analyzed on the basis of ion dimensions and intrinsic transport velocities, ion concentration, Donnan dialysis, ion orientation, and the interaction between alkanolamines and membranes. The process cost is estimated to be 0.48, 0.32, and 0.30 dollar/kg for MEA, DEA, and DMEA, respectively. BMED is not only feasible for alkanolamine regeneration but also environmental-friendly and economically attractive, especially as the bipolar membrane cost decreases and pollution control is strengthened.

  20. A novel approach to realize SANI process in freshwater sewage treatment--Use of wet flue gas desulfurization waste streams as sulfur source.

    PubMed

    Jiang, Feng; Zhang, Liang; Peng, Guo-Liang; Liang, Si-Yun; Qian, Jin; Wei, Li; Chen, Guang-Hao

    2013-10-01

    SANI (Sulfate reduction, Autotrophic denitrification and Nitrification Integrated) process has been approved to be a sludge-minimized sewage treatment process in warm and coastal cities with seawater supply. In order to apply this sulfur-based process in inland cold areas, wet flue gas desulfurization (FGD) can be simplified and integrated with SANI process, to provide sulfite as electron carrier for sulfur cycle in sewage treatment. In this study, a lab-scale system of the proposed novel process was developed and run for over 200 days while temperature varied between 30 and 5 °C, fed with synthetic FGD wastewaters and sewage. The sulfite-reducing upflow anaerobic sludge bed (SrUASB) reactor, as the major bioreactor of the system, removed 86.9% of organics while the whole system removed 94% of organics even when water temperature decreased to around 10 °C. The bactericidal effect of sulfite was not observed in the SrUASB reactor, while thiosulfate was found accumulated under psychrophilic conditions. The sludge yield of the SrUASB reactor was determined to be 0.095 kg VSS/kg COD, higher than of sulfate reduction process but still much lower than of conventional activated sludge processes. The dominant microbes in the SrUASB reactor were determined as Lactococcus spp. rather than sulfate-reducing bacteria, but sulfite reduction still contributed 85.5% to the organic carbon mineralization in this reactor. Ammonia and nitrate were effectively removed in the aerobic and anoxic filters, respectively. This study confirms the proposed process was promising to achieve sludge-minimized sewage treatment integrating with flue gas desulfurization in inland and cold areas. Copyright © 2013 Elsevier Ltd. All rights reserved.

  1. Surface coal mine land reclamation using a dry flue gas desulfurization product: Short-term and long-term water responses.

    PubMed

    Chen, Liming; Stehouwer, Richard; Tong, Xiaogang; Kost, Dave; Bigham, Jerry M; Dick, Warren A

    2015-09-01

    Abandoned coal-mined lands are a worldwide concern due to their potential negative environmental impacts, including erosion and development of acid mine drainage. A field study investigated the use of a dry flue gas desulfurization product for reclamation of abandoned coal mined land in USA. Treatments included flue gas desulfurization product at a rate of 280 Mg ha(-1) (FGD), FGD at the same rate plus 112 Mg ha(-1) yard waste compost (FGD/C), and conventional reclamation that included 20 cm of re-soil material plus 157 Mg ha(-1) of agricultural limestone (SOIL). A grass-legume sward was planted after treatment applications. Chemical properties of surface runoff and tile water (collected from a depth of 1.2m below the ground surface) were measured over both short-term (1-4 yr) and long-term (14-20 yr) periods following reclamation. The pH of surface runoff water was increased from approximately 3, and then sustained at 7 or higher by all treatments for up to 20 yr, and the pH of tile flow water was also increased and sustained above 5 for 20 yr. Compared with SOIL, concentrations of Ca, S and B in surface runoff and tile flow water were generally increased by the treatments with FGD product in both short- and long-term measurements and concentrations of the trace elements were generally not statistically increased in surface runoff and tile flow water over the 20-yr period. However, concentrations of As, Ba, Cr and Hg were occasionally elevated. These results suggest the use of FGD product for remediating acidic surface coal mined sites can provide effective, long-term reclamation. Copyright © 2015. Published by Elsevier Ltd.

  2. Reactivity of target compounds for chemical coal desulfurization. Technical report, March 1, 1994--May 31, 1994

    SciTech Connect

    Buchanan, D.H.; Amin, M.; Cunningham, R.; Galyen, J.; Ho, K.K.

    1994-09-01

    This project seeks to identify representative organosulfur compounds which are removed by known coal desulfurization reactions. Demineralized coals are solvent extracted and the extracts fractionated to concentrate organosulfur compounds for analysis by Gas Chromatography/Mass Spectroscopy. After sulfur compounds are characterized, the parent extracts are subjected to reactions previously shown to reduce the organic sulfur content of Illinois coals, fractionated and again analyzed for organosulfur content to determine if the identified compounds reacted during the chemical treatment. The original coal also will be subjected to chemical desulfurization, extraction, fractionation and analysis in order to correlate changes in organic sulfur content of the coal with reactions of specific sulfur compounds. These compounds can thus be reliably considered as target molecules for the next generation of desulfurization processes. Work during this quarter has shown that fractionation and chromatography of pyridine extracts to isolate suitable samples for GC/MS analysis, although time-consuming, appears to be better than direct toluene extraction in terms of providing a representative set of compounds for analysis. The toluene soluble fractions prepared by this route contain aromatic sulfur compounds and O, N, S-containing hetrocycles. A set of these compounds has been identified and their fate following desulfurization of the parent coal extracts is under investigation. Previously studied desulfurization reactions using the single electron transfer reagent, K/THF/naphthalene, and the reactive nickel boride reagent have been repeated and analyzed by GC/MS. SET and nickel boride reactions of the THF soluble portions of pyridine coal are currently in progress.

  3. Molecular biological enhancement of coal desulfurization: Cloning and expression of the sulfoxide/sulfone/sulfonate/sulfate genes in Pseudomonads and Thiobacillae. [Rhodococcus erythropolis, Thiobacillus acidophilus, Thiobacillus novellus

    SciTech Connect

    Krawiec, S.

    1992-01-01

    Research continues on desulfurization of coal using microorganisms. Topics reported on this quarter include: desulfurization with N1-36 (presumptively identified as Rhodochrous erythropolis), pulsed-field gel electrophoresis of chromosomal DNA's of Thiobacillus spp., and fresh isolates with the presumptive capacity to desulfurize dibenzothiophenes.

  4. Management of dry gas desulfurization by-products in underground mines. Quarterly report, October 1--December 31, 1996

    SciTech Connect

    1996-12-31

    The objective is to develop and demonstrate two technologies for the placement of coal combustion by-products in abandoned underground coal mines, and to assess the environmental impact of these technologies for the management of coal combustion by-products. The two technologies for the underground placement that will be developed and demonstrated are: (1) pneumatic placement using virtually dry coal combustion by-products, and (2) hydraulic placement using a paste mixture of combustion by-products with about 70% solids. Phase 2 of the overall program began April 1, 1996. The principal objective of Phase 2 is to develop and fabricate the equipment for both the pneumatic and hydraulic placement technologies, and to conduct a limited, small-scale shakedown test of the pneumatic and hydraulic placement equipment. The shakedown test originally was to take place on the surface, in trenches dug for the tests. However, after a thorough study it was decided, with the concurrence of DOE-METC, to drill additional injection wells and conduct the shakedown tests underground. This will allow a more thorough test of the placement equipment.

  5. Coal desulfurization by aqueous chlorination

    NASA Technical Reports Server (NTRS)

    Kalvinskas, J. J.; Vasilakos, N.; Corcoran, W. H.; Grohmann, K.; Rohatgi, N. K. (Inventor)

    1982-01-01

    A method of desulfurizing coal is described in which chlorine gas is bubbled through an aqueous slurry of coal at low temperature below 130 degrees C., and at ambient pressure. Chlorinolysis converts both inorganic and organic sulfur components of coal into water soluble compounds which enter the aqueous suspending media. The media is separated after chlorinolysis and the coal dechlorinated at a temperature of from 300 C to 500 C to form a non-caking, low-sulfur coal product.

  6. Land application uses of dry FGD by-products: Quarterly report, October--December 1994

    SciTech Connect

    Beeghly, J.H.; Dick, W.A.; Haefner, R.J.

    1995-02-01

    The project involves the testing of several ground application uses for flue gas desulfurization by-products, including the mitigation of acid mine drainage, agronomic liming, cattle feedlot, stabilization of coal refuse, and road embankments. The project also involves ground water monitoring, environmental modeling, and economic modeling. This quarterly report deals mostly with the financial aspects of the research project. Monthly progress reports from various sites are included.

  7. [Advanced Gas Turbine Systems Research]. Technical Quarterly Progress Report

    SciTech Connect

    1998-09-30

    Major Accomplishments by Advanced Gas Turbine Systems Research (AGTSR) during this reporting period are highlighted below and amplified in later sections of this report: AGTSR distributed 50 proposals from the 98RFP to the IRB for review, evaluation and rank-ordering during the summer; AGTSR conducted a detailed program review at DOE-FETC on July 24; AGTSR organized the 1998 IRB proposal review meeting at SCIES on September 15-16; AGTSR consolidated all the IRB proposal scores and rank-orderings to facilitate the 98RFP proposal deliberations; AGTSR submitted meeting minutes and proposal short-list recommendation to the IRB and DOE for the 98RFP solicitation; AGTSR reviewed two gas turbine related proposals as part of the CU RFP State Project for renovating the central energy facility; AGTSR reviewed and cleared research papers with the IRB from the University of Pittsburgh, Wisconsin, and Minnesota; AGTSR assisted GTA in obtaining university stakeholder support of the ATS program from California, Pennsylvania, and Colorado; AGTSR assisted GTA in distributing alert notices on potential ATS budget cuts to over 150 AGTSR performing university members; AGTSR submitted proceedings booklet and organizational information pertaining to the OAI hybrid gas turbine workshop to DOE-FETC; For DOE-FETC, AGTSR updated the university consortium poster to include new members and research highlights; For DOE-FETC, the general AGTSR Fact Sheet was updated to include new awards, workshops, educational activity and select accomplishments from the research projects; For DOE-FETC, AGTSR prepared three fact sheets highlighting university research supported in combustion, aero-heat transfer, and materials; For DOE-FETC, AGTSR submitted pictures on materials research for inclusion in the ATS technology brochure; For DOE-FETC, AGTSR submitted a post-2000 roadmap showing potential technology paths AGTSR could pursue in the next decade; AGTSR distributed the ninth newsletter UPDATE to DOE, the

  8. Advanced separation technology for flue gas cleanup. Quarterly technical report No. 8, [January--March 1994

    SciTech Connect

    Bhown, A.S.; Alvarado, D.; Pakala, N.; Ventura, S.; Sirkar, K.K.; Majumdar, S.; Bhaumick, D.

    1994-03-01

    During the first quarter of 1994, we continued work on Tasks 2, 3, 4, 5, and 6. We also began work on Task 7. In Task 2, we incorporated 4.5% O{sub 2} into our simulated flue gas stream during this quarter`s NO{sub x}-absorption experiments. We also ran experiments using Cobalt (II)-phthalocyanine as an absorbing agent We observed higher absorption capacities when using this solution with the simulated flue gas containing O{sub 2}. In Task 3, we synthesized a few EDTA polymer analogs. We also began scaled up synthesis of Co(II)-phthalocyanine for use in Task 5. In Task 4, we performed experiments for measuring distribution coefficients (m{sub i}) Of SO{sub 2} between aqueous and organic phases. This was done using the liquor regenerating apparatus described in Task 6. In Task 5, we began working with Co(II)-phthalocyanine in the 301 fiber hollow fiber contactor. We also calculated mass transfer coefficients (K{sub olm}) for these runs, and we observed that the gas side resistance dominates mass transfer. In Task 6, in the liquor regeneration apparatus, we observed 90% recovery of SO{sub 2} by DMA from water used as the scrubbing solution. We also calculated the distribution of coefficients (m{sub i}). In Task 7, we established and began implementing a methodology for completing this task.

  9. Production of elemental sulfur and methane from H{sub 2}S and CO{sub 2} derived from a coal desulfurization process. First quarterly report, 1996

    SciTech Connect

    Gong, Sung-Yong; Jiang, Xueyu; Khang, Soon-Jai; Keener, T.C.

    1997-09-01

    During the tenth quarter of the project, bench scale experiments were performed to investigate the adsorption ability of different kinds of materials within sulfur vapor environment. Four kinds of adsorbents have been tested. The experimental results indicated that activated carbon was the beet of four adsorbents tested. In addition to the baseline tests, several designs of activated carbon feed system have been tested. Under an inert environment, bench scale experiments were performed to investigate the characteristics and efficiency of activated carbon passing through the Co-Mo-Alumina catalyst bed. The results showed that activated carbon powder could easily be transported through the catalytic bed. The adsorption process may be applicable to promote conversion of H{sub 2}S in the H{sub 2}S and CO{sub 2} rea system.

  10. THE BIOCATALYTIC DESULFURIZATION PROJECT

    SciTech Connect

    Steven E. Bonde; David Nunn

    2003-01-01

    During the first quarter of the Biological Desulfurization project several activities were pursued. A project kickoff meeting was held at the Diversa facility in San Diego, CA. Activities that were in process before the meeting and begun afterwards by Diversa Corporation and Petro Star Inc. include: Technology transfer in the form of information generated by Enchira to Diversa, the purchase and installation of equipment by Diversa, development of synthetic methods and preparation of organo-sulfur substrates for use in determining enzyme activities, production of extract via Petro Star's CED process, detailed analysis of Petro Star Inc. diesel and CED extract, and several activities in molecular biology. Diversa Corporation, in the area of molecular biology, engaged in several activities in support of the task list of the contract. These included: construction of a genomic library; development and utilization of a sequence-based gene discovery effort; a parallel discovery approach based on functional expression of enzymes with the ability to oxidize organosulfur compounds. Biodesulfurization genes have already been identified and are being sequenced and subcloned for expression in heterologous biological hosts. Diversa has evaluated and adapted assays developed by Enchira used to assess the activities of DBT and DBTO{sub 2} monooxygenases. Finally, Diversa personnel have developed two novel selection/screen strategies for the improvement of biocatalyst strains by directed evolution.

  11. Study on multiphase flow and mixing in semidry flue gas desulfurization with a multifluid alkaline spray generator using particle image velocimetry

    SciTech Connect

    Zhou, Y.G.; Wang, D.F.; Zhang, M.C.

    2009-06-15

    Particle image velocimetry (PIV) technique was used to measure the velocity fields of gas-droplet-solid multiphase flow in the experimental setup of a novel semidry flue gas desulfurization process with a multifluid alkaline spray generator. The flow structure, mixing characteristic, and interphase interaction of gas-droplet-solid multiphase flow were investigated both in the confined alkaline spray generator and in the duct bent pipe section. The results show that sorbent particles in the confined alkaline spray generator are entrained into the spray core zone by a high-speed spray jet and most of the sorbent particles can be effectively humidified by spray water fine droplets to form aqueous lime slurry droplets. Moreover, a minimum amount of air stream in the generator is necessary to achieve higher collision humidification efficiency between sorbent particles and spray water droplets and to prevent the possible deposition of fine droplets on the wall. The appropriate penetration length of the slurry droplets from the generator can make uniform mixing between the formed slurry droplets and main air stream in the duct bent pipe section, which is beneficial to improving sulfur dioxide removal efficiency and to preventing the deposition of droplets on the wall.

  12. Microbial reduction of SO{sub 2} and NO{sub x} as a means of by-product recovery/disposal from regenerable processes for the desulfurization of flue gas. Technical progress report, December 11, 1992--March 11, 1993

    SciTech Connect

    Sublette, K.L.

    1993-12-31

    This report describes the potential of sulfate reducing bacteria to fix sulfur derived from flue gas desulfurization. The first section reviews the problem, the second section reviews progress of this study to use desulfovibrio desulfuricans for this purpose. The final section related progress during the current reporting period. This latter section describes studies to immobilize the bacteria in co-culture with floc-forming anaerobes, use of sewage sludges in the culture media, and sulfate production from sulfur dioxide.

  13. Microbial reduction of SO{sub 2} and NO{sub x} as a means of by-product recovery/disposal from regenerable processes for the desulfurization of flue gas. Technical progress report, March 11, 1993--June 11, 1993

    SciTech Connect

    Sublette, K.L.

    1993-11-01

    There are two basic approaches to addressing the problem of SO{sub 2} and NO{sub x} emissions: (1) desulfurize (and denitrogenate) the feedstock prior to or during combustion; or (2) scrub the resultant SO{sub 2} and oxides of nitrogen from the boiler flue gases. The flue gas processing alternative has been addressed in this project via microbial reduction of SO{sub 2} and NO{sub x} by sulfate-reducing bacteria

  14. Partitioning of mercury, arsenic, selenium, boron, and chloride in a full-scale coal combustion process equipped with selective catalytic reduction, electrostatic precipitation, and flue gas desulfurization systems

    SciTech Connect

    Chin-Min Cheng; Pauline Hack; Paul Chu; Yung-Nan Chang; Ting-Yu Lin; Chih-Sheng Ko; Po-Han Chiang; Cheng-Chun He; Yuan-Min Lai; Wei-Ping Pan

    2009-09-15

    A full-scale field study was carried out at a 795 MWe coal-fired power plant equipped with selective catalytic reduction (SCR), an electrostatic precipitator (ESP), and wet flue gas desulfurization (FGD) systems to investigate the distribution of selected trace elements (i.e., mercury, arsenic, selenium, boron, and chloride) from coal, FGD reagent slurry, makeup water to flue gas, solid byproduct, and wastewater streams. Flue gases were collected from the SCR outlet, ESP inlet, FGD inlet, and stack. Concurrent with flue gas sampling, coal, bottom ash, economizer ash, and samples from the FGD process were also collected for elemental analysis. By combining plant operation parameters, the overall material balances of selected elements were established. The removal efficiencies of As, Se, Hg, and B by the ESP unit were 88, 56, 17, and 8%, respectively. Only about 2.5% of Cl was condensed and removed from flue gas by fly ash. The FGD process removed over 90% of Cl, 77% of B, 76% of Hg, 30% of Se, and 5% of As. About 90% and 99% of the FGD-removed Hg and Se were associated with gypsum. For B and Cl, over 99% were discharged from the coal combustion process with the wastewater. Mineral trona (trisodium hydrogendicarbonate dehydrate, Na{sub 3}H(CO{sub 3}){sub 2}.2H{sub 2}O) was injected before the ESP unit to control the emission of sulfur trioxide (SO{sub 3}). By comparing the trace elements compositions in the fly ash samples collected from the locations before and after the trona injection, the injection of trona did not show an observable effect on the partitioning behaviors of selenium and arsenic, but it significantly increased the adsorption of mercury onto fly ash. The stack emissions of mercury, boron, selenium, and chloride were for the most part in the gas phase. 47 refs., 3 figs., 11 tabs.

  15. Wetland treatment of oil and gas well wastewaters. Quarterly technical report, August 25--November 24, 1992

    SciTech Connect

    Kadlec, R.H.; Srinivasan, K.R.

    1992-12-24

    In this quarterly report, results of efforts on Tasks 2 and 3 are presented and discussed. Construction of a laboratory-type wetland (green house) has been begun and this undertaking is described in this report. The literature search has shown that clay amendments to wetlands are beginning to be used in Europe for P removal in agricultural drainage systems. The authors have undertaken similar studies on the use of inexpensive amendments to wetlands such as modified-clays and algae to enhance the performance of a constructed wetland for the treatment of oil and gas well wastewaters. The results from these studies are presented and analyzed in this report. Further, the literature search (nominally completed under Task 1) unearthed more recent studies (some unpublished) and a summary is included in this quarterly report.

  16. The adipic acid enhanced flue gas desulfurization process for industrial boilers. Volume 1. Field test results. Final report Feb 81-Feb 82

    SciTech Connect

    Clarke, P.A.; Gerstle, R.W.; Henzel, D.S.; Mason, K.W.; Sabatini, S.R.

    1982-11-01

    The report gives results of an evaluation of the effect of adding adipic acid on the SO/sub 2/ removal of a wet limestone flue gas desulfurization (FGD) system on a coal-fired industrial boiler at Rickenbacker Air National Guard Base near Columbus, OH. Emission data were collected in accordance with the regulations for SO/sub 2/ compliance data specified in the Federal Register. The test results show that adding adipic acid to the limestone slurry significantly improved the SO/sub 2/ removal efficiency of the FGD system. Limited baseline data on operations with limestone only indicated a performance level of 55% SO/sub 2/ removal. With the addition of about 2200 ppm of adipic acid to the limestone scrubbing system, the unit's level of performance increased to an average of 94.3% SO/sub 2/ removal (within a standard deviation of 2.2%) during which boiler load was 70-130 million Btu/hr and gas throughput varied 300%.

  17. Desulfurization apparatus and method

    DOEpatents

    Rong, Charles; Jiang, Rongzhong; Chu, Deryn

    2013-06-18

    A method and system for desulfurization comprising first and second metal oxides; a walled enclosure having an inlet and an exhaust for the passage of gas to be treated; the first and second metal oxide being combinable with hydrogen sulfide to produce a reaction comprising a sulfide and water; the first metal oxide forming a first layer and the second metal oxide forming a second layer within the walled surroundings; the first and second layers being positioned so the first layer removes the bulk amount of the hydrogen sulfide from the treated gas prior to passage through the second layer, and the second layer removes substantially all of the remaining hydrogen sulfide from the treated gas; the first metal oxide producing a stoichiometrical capacity in excess of 500 mg sulfur/gram; the second metal oxide reacts with the hydrogen sulfide more favorably but has a stoichometrical capacity which is less than the first reactant; whereby the optimal amount by weight of the first and second metal oxides is achieved by utilizing two to three units by weight of the first metal oxide for every unit of the second metal oxide.

  18. Gasoline from natural gas by sulfur processing. Quarterly report No. 8, April 1995--June 1995

    SciTech Connect

    Erekson, E.J.

    1995-07-01

    This report presents the work performed at the Institute of Gas Technology (IGT) during the eighth program quarter from April 1 to June 30, 1995, under Department of Energy (DOE) Contract No. DE-AC22-93PC92114. This program has coordinated funding for Task 1 from IGT`s Sustaining Membership Program (SMP), while DOE is funding Tasks 2 through 8. Progress in all tasks is reported here. The overall objective of this research project is to develop a catalytic process to convert natural gas to liquid transportation fuels. The process consists of two steps that each use catalysts and sulfur-containing intermediates: (1) converting natural gas to CS{sub 2} and (2) converting CS{sub 2} to gasoline-range liquids. Experimental data will be generated to demonstrate the potential of catalysts and the overall process. During this quarter, progress in the following areas has been made: (1) Short duration activity. test on catalyst IGT-MS-103 showed that no deactivation over a 10 hour period. (2) A preliminary economic estimate for the application of the HSM process technology in a refinery showed potential for profitable commercialization. Engineers at oil companies have requested further information. (3) Tests with equimolar amounts of H{sub 2}S and CO{sub 2} in the feed showed that CS{sub 2} yield decrease with the addition of CO{sub 2}.

  19. Particulate hot gas stream cleanup technical issues. Quarterly report, April 1 - June 30, 1996

    SciTech Connect

    1996-12-31

    This is the seventh in a series of quarterly reports describing the activities performed for this project. Our analyses of Hot Gas Stream Cleanup (HGCU) ashes and descriptions of filter performance address aspects of filter operation that are apparently linked to the characteristics of the collected ash or the performance of the ceramic barrier filter elements. Task 1 is designed to generate a data base of the key characteristics of ashes collected from operating advanced particle filters (APFs) and to relate these ash properties to the operation and performance of these filters. Task 2 concerns testing and failure analysis of ceramic filter elements. Under Task 1 during the past quarter, we received and analyzed a hopper ash sample from the Transport Reactor Demonstration Unit (TRDU) located at the University of North Dakota`s Energy and Environmental Research Center (UNDEERC). We also received six ash samples from the Ahlstrom 10 MWt Pressurized Fluidized Circulating Fluid Bed (PCFB) facility located at Karhula, Finland. We selected one of the filter cake ashes from this batch of samples for detailed analyses. We continued our work on the HGCU data base we are constructing in Microsoft Access{reg_sign}. We have been entering a variety of information into the data base, including numerical values, short or long text entries, and photographs. Task 2 efforts during the past quarter focused on hoop tensile testing of Schumacher FT20 and Refractron candle filter elements removed from the Karhula APF after {approximately}540 hours of service.

  20. Permeability changes in coal resulting from gas desorption. Tenth quarterly report, January 1, 1992--March 31, 1992

    SciTech Connect

    Levine, J.R.; Johnson, P.M.

    1992-12-31

    Research continued on the study of coal permeability and gas desorption. This quarter, most of the effort involved identifying problems with the microbalance and then getting it repaired. Measurement of the amount of gas adsorbed with the microbalance involved corrections for the buoyancy change with pressure and several experiments with helium were made to determine this correction.

  1. Reclamation of acid, toxic coal spoils using wet flue gas desulfurization by-product, fly ash and sewage sludge. Final report

    SciTech Connect

    Kost, D.A.; Vimmerstedt, J.P.; Stehouwer, R.C.

    1997-03-01

    Establishment of vegetation on acid abandoned minelands requires modification of soil physical and chemical conditions. Covering the acid minesoil with topsoil or borrow soil is a common practice but this method may be restricted by availability of borrow soil and cause damage to the borrow site. An alternative approach is to use waste materials as soil amendments. There is a long history of using sewage sludge and fly ash as amendments for acid minesoils. Flue gas desulfurization (FGD) by-products are newer materials that are also promising amendments. Most flue gas sludges are mixtures of Calcium sulfate (CaSO{sub 4}), calcium sulfite (CaSO{sub 3}), calcium carbonate (CaCO{sub 3}), calcium hydroxide [Ca(OH){sub 2}], and fly ash. Some scrubbing processes produce almost pure gypsum (CaSO{sub 4}2H{sub 2}O). The primary purpose of the project is to evaluate two wet FGD by-products for effects on vegetation establishment and surface and ground water quality on an acid minesoil. One by-product from the Conesville, OH power plant (American Electric Power Service Corporation) contains primarily calcium sulfite and fly ash. The other by-product (Mg-gypsum FGD) from an experimental scrubber at the Zimmer power plant (Cincinnati Gas and Electric Company) is primarily gypsum with 4% magnesium hydroxide. These materials were compared with borrow soil and sewage sludge as minesoil amendments. Combinations of each FGD sludge with sewage sludge were also tested. This report summarizes two years of measurements of chemical composition of runoff water, ground water at two depths in the subsoil, soil chemical properties, elemental composition and yield of herbaceous ground cover, and elemental composition, survival and height of trees planted on plots treated with the various amendments. The borrow soil is the control for comparison with the other treatments.

  2. Effect of gas-liquid flow pattern and microbial diversity analysis of a pilot-scale biotrickling filter for anoxic biogas desulfurization.

    PubMed

    Almenglo, Fernando; Bezerra, Tercia; Lafuente, Javier; Gabriel, David; Ramírez, Martín; Cantero, Domingo

    2016-08-01

    Hydrogen sulfide removal from biogas was studied under anoxic conditions in a pilot-scale biotrickling filter operated under counter- and co-current gas-liquid flow patterns. The best performance was found under counter-current conditions (maximum elimination capacity of 140 gS m(-3) h(-1)). Nevertheless, switching conditions between co- and counter-current flow lead to a favorable redistribution of biomass and elemental sulfur along the bed height. Moreover, elemental sulfur was oxidized to sulfate when the feeding biogas was disconnected and the supply of nitrate (electron acceptor) was maintained. Removal of elemental sulfur was important to prevent clogging in the packed bed and, thereby, to increase the lifespan of the packed bed between maintenance episodes. The larger elemental sulfur removal rate during shutdowns was 59.1 gS m(-3) h(-1). Tag-encoded FLX amplicon pyrosequencing was used to study the diversity of bacteria under co-current flow pattern with liquid recirculation and counter-current mode with a single-pass flow of the liquid phase. The main desulfurizing bacteria were Sedimenticola while significant role of heterotrophic, opportunistic species was envisaged. Remarkable differences between communities were found when a single-pass flow of industrial water was fed to the biotrickling filter. Copyright © 2016 Elsevier Ltd. All rights reserved.

  3. Industrial flue gas desulfurization waste may offer an opportunity to facilitate SANI® application for significant sludge minimization in freshwater wastewater treatment.

    PubMed

    Qian, J; Jiang, F; Chui, H K; van Loosdrecht, Mark C M; Chen, G H

    2013-01-01

    This paper reports an exploratory study on the use of a sulfite-rich industrial effluent to enable the integration of a sulfite-sulfide-sulfate cycle to the conventional carbon and nitrogen cycles in wastewater treatment to achieve sludge minimization through the non-sludge-producing Sulfate reduction, Autotrophic denitrification and Nitrification Integrated (SANI) process. A laboratory-scale sulfite reduction reactor was set up for treating sulfite-rich synthetic wastewater simulating the wastewater from industrial flue gas desulfurization (FGD) units. The results indicated that the sulfite reduction reactor can be started up within 11 d, which was much faster than that using sulfate. Thiosulfate was found to be the major sulfite reduction intermediate, accounting for about 30% of the total reduced sulfur in the reactor effluent, which may enable additional footprint reduction of the autotrophic denitrification reactor in the SANI process. This study indicated that it was possible to make use of the FGD effluent for applying the FGD-SANI process in treating freshwater-based sewage.

  4. Effects of Lead and Mercury on Sulfate-Reducing Bacterial Activity in a Biological Process for Flue Gas Desulfurization Wastewater Treatment

    NASA Astrophysics Data System (ADS)

    Zhang, Liang; Lin, Xiaojuan; Wang, Jinting; Jiang, Feng; Wei, Li; Chen, Guanghao; Hao, Xiaodi

    2016-07-01

    Biological sulfate-reducing bacteria (SRB) may be effective in removing toxic lead and mercury ions (Pb(II) and Hg(II)) from wet flue gas desulfurization (FGD) wastewater through anaerobic sulfite reduction. To confirm this hypothesis, a sulfite-reducing up-flow anaerobic sludge blanket reactor was set up to treat FGD wastewater at metal loading rates of 9.2 g/m3-d Pb(II) and 2.6 g/m3-d Hg(II) for 50 days. The reactor removed 72.5 ± 7% of sulfite and greater than 99.5% of both Hg(II) and Pb(II). Most of the removed lead and mercury were deposited in the sludge as HgS and PbS. The contribution of cell adsorption and organic binding to Pb(II) and Hg(II) removal was 20.0 ± 0.1% and 1.8 ± 1.0%, respectively. The different bioavailable concentration levels of lead and mercury resulted in different levels of lethal toxicity. Cell viability analysis revealed that Hg(II) was less toxic than Pb(II) to the sludge microorganisms. In the batch tests, increasing the Hg(II) feeding concentration increased sulfite reduction rates. In conclusion, a sulfite-reducing reactor can efficiently remove sulfite, Pb(II) and Hg(II) from FGD wastewater.

  5. Effects of Lead and Mercury on Sulfate-Reducing Bacterial Activity in a Biological Process for Flue Gas Desulfurization Wastewater Treatment.

    PubMed

    Zhang, Liang; Lin, Xiaojuan; Wang, Jinting; Jiang, Feng; Wei, Li; Chen, Guanghao; Hao, Xiaodi

    2016-07-26

    Biological sulfate-reducing bacteria (SRB) may be effective in removing toxic lead and mercury ions (Pb(II) and Hg(II)) from wet flue gas desulfurization (FGD) wastewater through anaerobic sulfite reduction. To confirm this hypothesis, a sulfite-reducing up-flow anaerobic sludge blanket reactor was set up to treat FGD wastewater at metal loading rates of 9.2 g/m(3)-d Pb(II) and 2.6 g/m(3)-d Hg(II) for 50 days. The reactor removed 72.5 ± 7% of sulfite and greater than 99.5% of both Hg(II) and Pb(II). Most of the removed lead and mercury were deposited in the sludge as HgS and PbS. The contribution of cell adsorption and organic binding to Pb(II) and Hg(II) removal was 20.0 ± 0.1% and 1.8 ± 1.0%, respectively. The different bioavailable concentration levels of lead and mercury resulted in different levels of lethal toxicity. Cell viability analysis revealed that Hg(II) was less toxic than Pb(II) to the sludge microorganisms. In the batch tests, increasing the Hg(II) feeding concentration increased sulfite reduction rates. In conclusion, a sulfite-reducing reactor can efficiently remove sulfite, Pb(II) and Hg(II) from FGD wastewater.

  6. Effects of Lead and Mercury on Sulfate-Reducing Bacterial Activity in a Biological Process for Flue Gas Desulfurization Wastewater Treatment

    PubMed Central

    Zhang, Liang; Lin, Xiaojuan; Wang, Jinting; Jiang, Feng; Wei, Li; Chen, Guanghao; Hao, Xiaodi

    2016-01-01

    Biological sulfate-reducing bacteria (SRB) may be effective in removing toxic lead and mercury ions (Pb(II) and Hg(II)) from wet flue gas desulfurization (FGD) wastewater through anaerobic sulfite reduction. To confirm this hypothesis, a sulfite-reducing up-flow anaerobic sludge blanket reactor was set up to treat FGD wastewater at metal loading rates of 9.2 g/m3-d Pb(II) and 2.6 g/m3-d Hg(II) for 50 days. The reactor removed 72.5 ± 7% of sulfite and greater than 99.5% of both Hg(II) and Pb(II). Most of the removed lead and mercury were deposited in the sludge as HgS and PbS. The contribution of cell adsorption and organic binding to Pb(II) and Hg(II) removal was 20.0 ± 0.1% and 1.8 ± 1.0%, respectively. The different bioavailable concentration levels of lead and mercury resulted in different levels of lethal toxicity. Cell viability analysis revealed that Hg(II) was less toxic than Pb(II) to the sludge microorganisms. In the batch tests, increasing the Hg(II) feeding concentration increased sulfite reduction rates. In conclusion, a sulfite-reducing reactor can efficiently remove sulfite, Pb(II) and Hg(II) from FGD wastewater. PMID:27455890

  7. Continuous desulfurization and bacterial community structure of an integrated bioreactor developed to treat SO2 from a gas stream.

    PubMed

    Lin, Jian; Li, Lin; Ding, Wenjie; Zhang, Jingying; Liu, Junxin

    2015-11-01

    Sulfide dioxide (SO2) is often released during the combustion processes of fossil fuels. An integrated bioreactor with two sections, namely, a suspended zone (SZ) and immobilized zone (IZ), was applied to treat SO2 for 6months. Sampling ports were set in both sections to investigate the performance and microbial characteristics of the integrated bioreactor. SO2 was effectively removed by the synergistic effect of the SZ and IZ, and more than 85% removal efficiency was achieved at steady state. The average elimination capacity of SO2 in the bioreactor was 2.80g/(m(3)·hr) for the SZ and 1.50g/(m(3)·hr) for the IZ. Most SO2 was eliminated in the SZ. The liquid level of the SZ and the water content ratio of the packing material in the IZ affected SO2 removal efficiency. The SZ served a key function not only in SO2 elimination, but also in moisture maintenance for the IZ. The desired water content in IZ could be feasibly maintained without any additional pre-humidification facilities. Clone libraries of 16S rDNA directly amplified from the DNA of each sample were constructed and sequenced to analyze the community composition and diversity in the individual zones. The desulfurization bacteria dominated both zones. Paenibacillus sp. was present in both zones, whereas Ralstonia sp. existed only in the SZ. The transfer of SO2 to the SZ involved dissolution in the nutrient solution and biodegradation by the sulfur-oxidizing bacteria. This work presents a potential biological treatment method for waste gases containing hydrophilic compounds. Copyright © 2015. Published by Elsevier B.V.

  8. Process for the elimination of waste water produced upon the desulfurization of coking oven gas by means of wash solution containing organic oxygen-carrier, with simultaneous recovery of elemental sulfur

    SciTech Connect

    Diemer, P.; Brake, W.; Dittmer, R.

    1985-04-16

    A process is disclosed for the elimination of waste water falling out with the desulfurization of coking oven gas by means of an organic oxygen carrier-containing washing solution with simultaneous recovery of elemental sulfur. The waste water is decomposed in a combustion chamber in a reducing atmosphere at temperatures between about 1000/sup 0/ and 1100/sup 0/ C. under such conditions that the mole ratio of H/sub 2/S:SO/sub 2/ in the exhaust gas of the combustion chamber amounts to at least 2:1. Sulfur falling out is separated and the sensible heat of the exhaust gas is utilized for steam generation. The cooled and desulfurized exhaust gas is added to the coking oven gas before the pre-cooling. Sulfur falling out from the washing solution in the oxidizer is separated out and lead into the combustion chamber together with the part of the washing solution discharged as waste water from the washing solution circulation. Preferred embodiments include that the sulfur loading of the waste water can amount to up to about 370 kg sulfur per m/sup 3/ waste water; having the cooling of sulfur-containing exhaust gas leaving the combustion chamber follow in a waste heat boiler and a sulfur condenser heated by pre-heated boiler feed water, from which condenser sulfur is discharged in liquid state.

  9. Separation of flue-gas scrubber sludge into marketable products. Third year, second quarterly technical progress report, December 1, 1995--February 29, 1996 (Quarter {number_sign}10)

    SciTech Connect

    Kawatra, S.K.; Eisele, T.C.

    1996-03-01

    To reduce their sulfur emissions, many coal-fired electric power plants use wet flue-gas scrubbers. These scrubbers convert sulfur oxides into solid sulfate and sulfite sludge, which must then be disposed of. Knowledge of scrubber sludge characteristics is necessary for the development of purification technologies which will make it possible to directly utilize scrubber sludges rather than landfilling them. This project is studying the use of minimal-reagent froth flotation as the purification process, using the surface properties of the particles of unreacted limestone to remove them and their associated impurities from the material, leaving a purified calcium sulfite/gypsum product. In the current quarter, research was focused on two different areas. The first part of this quarter the optimization of the feed slurry percent solids for the two inch water-only cyclone was completed. The optimization of the vortex finder, spigot diameter and inlet feed pressure was completed in the previous quarter. The second part of this quarter began the investigation of why water-only cycloning helps froth flotation performance. The hypothesis is that water-only cycloning scrubs the surface of the unreacted limestone. This scrubbing effect provides a clean calcium carbonate surface, which results in better flotation reagent adsorption. This study used the scanning electron microscope to investigate the surface of the unreacted limestone particles.

  10. Crude oil desulfurization

    NASA Technical Reports Server (NTRS)

    Kalvinskas, J. J.; Hsu, G. C.; Ernest, J. B. (Inventor)

    1982-01-01

    High sulfur crude oil is desulfurized by a low temperature (25-80 C.) chlorinolysis at ambient pressure in the absence of organic solvent or diluent but in the presence of water (water/oil=0.3) followed by a water and caustic wash to remove sulfur and chlorine containing reaction products. The process described can be practiced at a well site for the recovery of desulfurized oil used to generate steam for injection into the well for enhanced oil recovery.

  11. Effect of operating parameters and reactor structure on moderate temperature dry desulfurization

    SciTech Connect

    Jie Zhang; Changfu You; Haiying Qi; Bo Hou; Changhe Chen; Xuchang Xu

    2006-07-01

    A moderate temperature dry desulfurization process at 600-800 C was studied in a pilot-scale circulating fluidized bed flue gas desulfurization (CFB-FGD) experimental facility. The desulfurization efficiency was investigated for various operating parameters. Structural improvements in key parts of the CFB-FGD system, i.e., the cyclone separator and the distributor, were made to improve the desulfurization efficiency and flow resistance. The experimental results show that the desulfurization efficiency increased rapidly with increasing temperature above 600 C due to enhanced gas diffusion and the shift of the equilibrium for the carbonate reaction. The sorbent sulfated gradually after quick carbonation of the sorbent with a long particle residence time necessary to realize a high desulfurization ratio. A reduced solids concentration in the bed reduced the particle residence time and the desulfurization efficiency. A single-stage cyclone separator produced no improvement in the desulfurization efficiency compared with a two-stage cyclone separator. Compared with a wind cap distributor, a large hole distributor reduced the flow resistance which reduced the desulfurization efficiency due to the reduced bed pressure drop and worsened bed fluidization. The desulfurization efficiency can be improved by increasing the collection efficiency of fine particles to prolong their residence time and by improving the solids concentration distribution to increase the gas-solid contact surface area. 16 refs., 9 figs.

  12. Effect of operating parameters and reactor structure on moderate temperature dry desulfurization.

    PubMed

    Zhang, Jie; You, Changfu; Qi, Haiying; Hou, Bo; Chen, Changhe; Xu, Xuchang

    2006-07-01

    A moderate temperature dry desulfurization process at 600-800 degrees C was studied in a pilot-scale circulating fluidized bed flue gas desulfurization (CFB-FGD) experimental facility. The desulfurization efficiency was investigated for various operating parameters, such as bed temperature, CO2 concentration, and solids concentration. In addition, structural improvements in key parts of the CFB-FGD system, i.e., the cyclone separator and the distributor, were made to improve the desulfurization efficiency and flow resistance. The experimental results show that the desulfurization efficiency increased rapidly with increasing temperature above 600 degrees C due to enhanced gas diffusion and the shift of the equilibrium for the carbonate reaction. The sorbent sulfated gradually after quick carbonation of the sorbent with a long particle residence time necessary to realize a high desulfurization ratio. A reduced solids concentration in the bed reduced the particle residence time and the desulfurization efficiency. A single-stage cyclone separator produced no improvement in the desulfurization efficiency compared with a two-stage cyclone separator. Compared with a wind cap distributor, a large hole distributor reduced the flow resistance which reduced the desulfurization efficiency due to the reduced bed pressure drop and worsened bed fluidization. The desulfurization efficiency can be improved by increasing the collection efficiency of fine particles to prolong their residence time and by improving the solids concentration distribution to increase the gas-solid contact surface area.

  13. Hot gas cleanup test facility for gasification and pressurized combustion. Quarterly technical progress report, April 1--June 30, 1992

    SciTech Connect

    Not Available

    1992-12-01

    This quarterly technical progress report summarizes work completed during the Seventh Quarter of the First Budget Period, April 1 through June 30, 1992, under the Department of Energy (DOE) Cooperative Agreement No. DE-FC21-90MC25140 entitled ``Hot Gas Cleanup Test Facility for Gasification and Pressurized Combustion.`` The conceptual design of the facility was extended to include a within scope, phased expansion of the existing Hot Gas Cleanup Test Facility Cooperative Agreement to also address systems integration issues of hot particulate removal in advanced coal-based power generation systems. This expansion will include the consideration of the following modules at the test facility in addition to the existing Transport Reactor gas source and Hot Gas Cleanup Units: Carbonizer/Pressurized Circulating Fluidized Bed Gas Source; Hot Gas Cleanup Units to mate to all gas streams. Combustion Gas Turbine; Fuel Cell and associated gas treatment; and Externally Fired Gas Turbine/Water Augmented Gas Turbine. This expansion to the Hot Gas Cleanup Test Facility is herein referred to as the Power Systems Development Facility (PSDF).

  14. [Performance of desulfurizing absorbent of roasted navajoite].

    PubMed

    Chen, Fang; Yang, Chun-ping; Gan, Hai-ming; Wu, Ting; Chen, Hai-lin; Chen, Hong; Xu, Ke-hui; Xie, Geng-xin

    2010-04-01

    An innovative flue gas desulfurization (FGD) coupling process was proposed in this study to overcome the problems in wet-type limestone/lime processes which include fouling, clogging, and difficulty of selling the by-products and the problems in traditional process for vanadium extraction from navajoite ore such as excessive consumption of sulfuric acid and emissions of pollutants. The performance of a jet bubbling reactor (JBR) at pilot-scale was evaluated using navajoite ore produced in the process of extracting vanadium pentoxide as desulfurization absorbent. Results showed that navajoite ore slurry achieved better desulfurization performance than limestone slurry. When the inlet flue gas pressure drop was 3.0 kPa, the gas flow was about 2350 m3 x h(-1) and the pH of the navajoite ore slurry was higher than 4.5, the desulfurization efficiency was stable about 90%. The SO2 removal efficiency appeared to increase along with the increasing of absorbent cycle-index. The efficiency of the second circulation was improved 3.5% compared to the first circulation. After an operating duration of 40 minutes, the leaching rate of vanadium pentoxide was about 20%, and reached 60% when the by-products were leached with 5% dilute sulfuric acid for 10 hours. The by-product from this process not only could be used to produce vanadium pentoxide which is a valuable industrial product, but also could significantly overcome the pollution problem existing in the traditional refining process of vanadium pentoxide when navajoite ore is used as the feed material. This FGD process using roasted navajoite slurry as absorbent is environmental sound and cost-effective, and shows the potential for application in the field of flue gas desulfurization as well as hydrometallurgy.

  15. Pilot-scale demonstration of the hybrid zero-valent iron process for treating flue-gas-desulfurization wastewater: part II.

    PubMed

    Huang, Yong H; Peddi, Phani K; Zeng, Hui; Tang, Ci-Lai; Teng, Xinjun

    2013-01-01

    The hybrid zero-valent-iron (hZVI) process is a novel chemical treatment process that has shown promise for removing heavy metals and nutrients from industrial wastewaters. In this study, a pilot-scale demonstration was conducted to continuously treat 3.8-7.6 L/min (1-2 gpm) of the flue-gas-desulfurization (FGD) wastewater at a coal-fired power plant for 5 months. In this paper, a spike test was conducted to evaluate performance of the hZVI process for removing selected toxic metals at artificially elevated concentrations. The results showed that a multiple-stage hZVI process could decrease selenate-Se from 22 mg/L to ~10 μg/L and dissolved Hg(2+) from 1.15 mg/L to ~10 ng/L. In addition, the process simultaneously removed a broad spectrum of heavy metals such as As(III), As(V), Cr(VI), Cd(II), Pb(II) and Cu(II) from mg/L to near or sub-ppb (μg/L) level after a single-stage treatment. The process consumed about 0.3 kg ZVI per 1 m(3) FGD wastewater treated at a cost of about US$0.6/m(3). Solid waste production and energy consumption were reasonably low. The successful pilot study demonstrated that the hZVI technology can be a low-cost, high-performance treatment platform for solving some of the toughest heavy metal water problems.

  16. Effect of potassium sodium tartrate and sodium citrate on the preparation of {alpha}-calcium sulfate hemihydrate from flue gas desulfurization gypsum in a concentrated electrolyte solution

    SciTech Connect

    Shen, Z.X.; Guan, B.H.; Fu, H.L.; Yang, L.C.

    2009-12-15

    Flue gas desulfurization (FGD) gypsum mainly composed of calcium sulfate dihydrate (DH) was used as a raw material to obtain alpha-calcium sulfate hemihydrate ({alpha}-HH) through dehydration in a Ca-Mg-K-Cl-solution medium at 95{sup o}C under atmospheric pressure. The effects of potassium sodium tartrate and sodium citrate on the preparation of alpha-HH in the electrolyte solution were investigated. The results revealed that the addition of potassium sodium tartrate (1.0 x 10{sup -2} - 2.5 x 10{sup -2}M) decreased the dehydration rate of FGD gypsum and increased the length/width (l/w) ratio of {alpha}-HH crystals, which could yield unfavorable strength properties. Addition of sodium citrate (1.0 x 10{sup -5} - 2.0 x 10{sup -5}M) slightly increased the dehydration rate of FGD gypsum and decreased the l/w ratio of {alpha}-HH crystals, which could be beneficial to increase strength. However, it also led to a partial formation of anhydrite (AH) crystals. AH was also the only dehydration product when the concentration of sodium citrate increased to 1.0 x 10{sup -4}M. Therefore, sodium citrate rather than potassium sodium tartrate could be used as an additive in Ca-Mg-K-Cl electrolyte solutions if alpha-HH with a shorter l/w ratio is the desired product from FGD gypsum dehydration. The concentration of sodium citrate should be properly controlled to reduce the formation of AH.

  17. Physico-chemical assessment of a fixated flue-gas desulfurization sludge cap emplaced along with other coal-combustion residues to abate acid mine drainage.

    PubMed

    Naylor, Shawn; Branam, Tracy D; Olyphant, Greg A

    2012-05-01

    Long term monitoring of the physical and chemical effects of using coal-combustion residues (CCRs), in particular fixated flue gas desulfurization (FGD) sludge, as a major component in the reclamation of a pyritic refuse deposit was undertaken to determine the beneficial and detrimental consequences of placing these controversial materials in an unrestricted environment. Monitoring wells, neutron probe access tubes, and weirs were installed before and after reclamation to observe hydrologic conditions and determine how the use of FGD sludge as a recharge barrier was affecting hydrochemical response to ambient weather conditions. Data were collected for six months prior to reclamation and then for an additional 13 years (more intensively during the first 5 years). Statistical analyses of water levels in the pyritic refuse deposit indicate a shift from precipitation- to barometric-controlled fluctuations. These findings, along with minimal variability in soil moisture within the CCR cap and transient perching of groundwater above the cap, are evidence that recharge of the refuse aquifer has been minimized. Statistically significant improvements in the quality of groundwater on-site and surface water leaving the site include long-term declines in acidity, As, and Fe concentrations within the refuse aquifer, attributed to a decrease in recharge of oxygenated water as supported by an analysis of calculated mineral saturation indices. Long-term declines in acidity and associated trace metals discharging from the site are attributed to the post-reclamation loss of sulfate salts brought to the surface by capillary forces. The results of this study indicate that strategic usage of CCRs in reclamation programs can produce beneficial effects, including acid drainage reductions, that are beyond those achieved using traditional reclamation approaches such as the utilization of mine spoil as capping and fill material. Copyright © 2012 Elsevier B.V. All rights reserved.

  18. Adsorption and desorption of sulfur dioxide on novel adsorbents for flue gas desulfurization. Final report, September 1, 1993--August 31, 1994

    SciTech Connect

    Lin, Y.S.

    1995-02-01

    Dry regenerative sorption processes have recently attracted increasing attention in flue gas desulfurization (FGD) because of their several advantages over the conventional wet-scrubbing processes. Dry sorbents are usually made by coating a transition or alkaline earth metal precursor on the surface of a porous support. Major disadvantages of these sorbents prepared by the conventional methods include relatively poor attrition resistance and low SO{sub 2} sorption capacity. The physical and especially chemical attrition (associated with the sulphation-oxidation-reduction cycles in the process) deteriorates the performance of the sorbents. The low SO{sub 2} sorption capacity is primarily due to the small surface area of the support. Materials with a high surface area are not used as the supports for FGD sorbents because these materials usually are not thermally stable at high temperatures. In the past year, the research supported by Ohio Coal Development Office was focused on synthesis and properties of sol-gel derived alumina and zeolite sorbents with improved properties for FGD. The sol-gel derived alumina has large surface area, mesopore size and excellent mechanical strength. Some alumina-free zeolites not only posses the basic properties required as a sorbent for FGD (hydrophobicity, thermal and chemical stability, mechanical strength) but also have extremely large surface area and selective surface chemistry. The major objectives of this research program were to synthesize the sol-gel derived sorbents and to explore the use of the zeolites either directly as adsorbents or as sorbent support for FGD. The research was aimed at developing novel FGD sorbents possessing better sorption equilibrium and kinetic properties and improved physical and chemical attrition resistance.

  19. Desulfurization of hot fuel gas produced from high-chlorine Illinois coals. Technical report, September 1--November 30, 1991

    SciTech Connect

    O`Brien, W.S.

    1991-12-31

    New coal gasification processes are now being developed which can generate electricity with high thermal efficiency either in a combined gas-turbine, steam-turbine cycle or in a fuel cell. Both of these coal-to-electricity pathways require that the coal-derived fuel gas be at a high temperature and be free of potential pollutants, such as sulfur compounds. Unfortunately, some high-sulfur Illinois coals also contain significant chlorine which converts into hydrogen chloride (HC1) in the coal-gas. This project investigates the effect of HC1, in concentrations typical of a gasifier fed by high-chlorine Illinois coals, on zinc-titanate sorbents that are currently being developed for H{sub 2}S and COS removal from hot coal-gas. This study is designed to identify any deleterious changes in the sorbent caused by the HC1, both in adsorptive operation and in the regeneration cycle, and will pave the way to modify the sorbent formulation or the process operating procedure to remove HC1 along with the H{sub 2}S and COS from the coal-gas. This will negate any harmful consequences of utilizing high-chlorine Illinois in these processes. The bench- scale fluidized bed has been modified to prevent potential HC1 corrosion and startup experiments have proven the reactor system operable and capable of yielding reliable experimental results. The first of the planned experiments in the project are now being performed. 1 fig.

  20. Management of dry flue gas desulfurization by-products in underground mines. Technical progress report, 1 January--31 March 1994

    SciTech Connect

    Chugh, Y.P.; Esling, S.; Ghafoori, N.; Honaker, R.; Paul, B.; Sevim, H.; Thomasson, E.

    1994-04-01

    Southern Illinois University at Carbondale will develop and demonstrate several technologies for the handling and transport of dry coal combustion residues and for the underground placement in abandoned coal mines and assess associated environmental impacts. Although parts of the Residue Characterization portion of the program were delayed because residue samples were not obtained, other parts of the program are proceeding on schedule. The delays in obtaining residue samples were primarily caused by adverse weather conditions, the shut-down of one unit at the City Water, Light, and Power Company Plant for routing maintenance and problems due to conflicting schedules of utility and program personnel. However, by the end of the quarter most residue samples had been obtained, and the residue characterization studies were under way. Progress is described for five studies: environmental assessment and geotechnical stability and subsidence impacts; residue characterization; physico-chemical characterization of residues; identification and assessment of handling/transportation systems for FGD residues; and residue handling and transport.

  1. Desulfurization of hot fuel gas produced from high-chlorine Illinois coals. Technical report, December 1, 1991--February 29, 1992

    SciTech Connect

    O`Brien, W.S.; Gupta, R.P.

    1992-09-01

    There is a primary need to increase the utilization of Illinois coal resources by developing new methods of converting the coal into electricity by highly efficient and environmentally acceptable systems. New coal gasification processes are now being developed that can generate electricity with high thermal efficiency in either an integrated gasification combined cycle (IGCC) system or a molten carbonate fuel cell (MCFC). Both of-these new coal-to-electricity pathways require that the coal-derived fuel gas be at a high temperature and be free of potential pollutants, such as-sulfur compounds. Unfortunately, some high-sulfur Illinois coals also contain significant chlorine which converts into hydrogen chloride (HCI) in the coal gas. This project investigates the effect of HCI, in concentrations typical of a gasifier fed by high-chlorine Illinois coals, on zinc-titanate sorbents that are currently being developed for H{sub 2}S and COS removal from hot coal gas. This study is designed to identify any deleterious changes in the sorbent caused by HCI, both in adsorptive operation and in the regeneration cycle, and will pave the way to modify the sorbent formulation or the process operating procedure to remove HCl along with the H{sub 2}S and COS from hot coal gas. This will negate any harmful consequences Of utilizing high-chlorine Illinois coal in these processes.

  2. Hot gas desulfurization with sorbents containing mixed metal oxides. Final report, October 1, 1990--December 31, 1992

    SciTech Connect

    Akyurtlu, A.; Akyurtlu, J.F.

    1992-12-31

    In this project the sulfidation and regeneration behavior of vanadium-promoted zinc ferrite sorbents was investigated by microreactor studies and physical characterization of the promoted sorbents. The discussion of results are presented for the fresh and used sorbent characterizations Zn-Fe-V-O, and standard sulfidation and regeneration experiments followed by the discussion of the effects of sulfidation temperature, calcination temperature, and the water vapor content of the simulated fuel gas.

  3. Flue gas desulfurization for a retrofit CO/sub 2/ recovery system at a coal-fired power station

    SciTech Connect

    Wedig, C.P.

    1985-01-01

    There is an increasing interest among utilities in recovering carbon dioxide (CO/sub 2/) from flue gas because of its value to oil companies for use in enhanced oil recovery products. However, before CO/sub 2/ can be recovered in a typical monoethanolamine (MEA) CO/sub 2/ removal system, the flue gas should be scrubbed to remove the sulfur oxides (SO/sub x/) to keep MEA losses minimal. This paper presents an analysis of three coal-fired electric generating stations with soda ash FGD systems that are assumed capable of reducing SO/sub x/ content to 20 ppmv. This paper does not address the removal of CO/sub 2/ from flue gas, CO/sub 2/ compression, CO/sub 2/ transport, or CO/sub 2/ commercial uses. This paper concerns the soda ash FGD system only. Based on the assumptions of this paper, the installed capital investment of soda ash FGD systems ranges from $96/kW to $240/kW (gross) in 1987 dollars. The estimated annualized cost (capital cost plus OandM cost) for FGD systems ranges from $4.7 to $11.4/ton CO/sub 2/ recovered (1987 first year costs).

  4. High-energy gas-fracturing development. Quarterly report, October-December 1982

    SciTech Connect

    Cuderman, J.F.

    1983-02-01

    The purpose of this study is to develop and optimize the High Energy Gas Fracturing (HEGF) technique to produce multiple fractures around a wellbore in order to stimulate natural-gas production in Devonian shale. The HEGF technique uses a wellbore charge of a propellant tailored to produce pressure loading in the borehole that avoids crushing yet produces multiple fractures radiating from the wellbore. The multiple-fracture regime has been characterized and releated to parameters such as borehole size, pressure risetime, and surface-wave velocity. Pressure risetimes and peak pressures, measured for different propellants in boreholes to specify a propellant for a desired peak pressure and pressure risetime. Semiempirical models, using results from previous experiments, successfully relate stress, acceleration, and fracture radii in surrounding rock to peak pressure and pressure risetime. A finite-element model also has been developed which predicts fracture type and direction of fractures as a function of pressure loading, in situ stress, and material properties. A full-scale HEGF system has been developed for application in gas-well-stimulation experiments in Devonian shale. During this quarter, a proof test of the full-scale HEGF was conducted at the Nevada Test Site (NTS). The designed pressure pulse of 0.5 ms risetime was achieved, and the tamp remained in place during the test. The borehole was successfully cleared posttest. Multiple fracturing was verified with a downhole TV camera. The test of the full-scale hardware and its operational capability was successful. As a result, the HEGF system is ready for application in gas-well-stimulation experiments in Devonian shale. Tests were conducted to determine worst-case accident scenarios to establish sensitivity to shock and fire. There appears to be no risk of initiation resulting from shock or breakage of the propellant-canister segments.

  5. EPRI High-Sulfur Test Center: Wet FGD (flue gas desulfurization) sodium carbonate mass-transfer tests: Final report

    SciTech Connect

    Jarvis, J.B.; Burke, J.M.

    1988-10-01

    HSTC contains pilot- and mini-pilot-scale systems for investigating wet FGD technologies, as well as dry-injection and spray-drying pilot systems for investigating dry FGD technologies. A series of sodium carbonate (Na/sub 2/CO/sub 3/) mass-transfer tests is the first step in characterizing the SO/sub 2/ removal capabilities of wet FGD systems at HSTC. By using sodium as the SO/sub 2/ absorbent, an excess of liquid-phase alkalinity is provided to assure that gas-limited mass transfer alone will control SO/sub 2/ removal. Objectives of this project were to determine the maximum possible SO/sub 2/ removal capabilities of the HSTC wet FGD systems under different configurations; to provide data for modeling SO/sub 2/ absorption under gas-limited mass-transfer conditions. Sodium mass-transfer tests were conducted using slurry with a high concentration of liquid-phase alkalinity, established by adding sodium carbonate and maintained with a unique, in situ, dual-alkali operating system that continuously regenerated slurry alkalinity with slaked quicklime (Ca(OH)/sub 2/). This process allows testing of a slurry, simulating a lime or limestone scrubber, while maintaining an excess of liquid-phase alkalinity to assure gas-limited mass-transfer conditions. SO/sub 2/ removal efficiencies were measured of the mini-pilot and pilot systems for three absorber configurations---spray tower, tray tower, and packed tower. More than 300 tests were conducted over a wide range of operating conditions, using various types of spray nozzles characterized for spray distribution patterns. 5 refs., 74 figs., 23 tabs.

  6. Adipic acid enhanced flue gas desulfurization process for industrial boilers: Volume 1. Field test results. Project summary

    SciTech Connect

    Clarke, P.A.; Gerstle, R.W.; Henzel, D.S.; Mason, K.W.; Sabatini, S.R.

    1983-03-01

    Test results show that adding adipic acid to the limestone slurry significantly improved the SO/sub 2/ removal efficiency of the FGD system. Limited baseline data on operations with limestone only indicated a performance level of 55% SO/sub 2/ removal. Adding about 2200 ppM of adipic acid to the limestone scrubbing systems, the unit's level of performance increased to an average of 94.3% SO/sub 2/ removal which was maintained within a standard deviation of 2.2% over a 30-day test period during which boiler load was 70 to 130 million Btu/hr and gas throughput varied 300%.

  7. Naturally fractured tight gas: Gas reservoir detection optimization. Quarterly report, January 1--March 31, 1997

    SciTech Connect

    1997-12-31

    Economically viable natural gas production from the low permeability Mesaverde Formation in the Piceance Basin, Colorado requires the presence of an intense set of open natural fractures. Establishing the regional presence and specific location of such natural fractures is the highest priority exploration goal in the Piceance and other western US tight, gas-centered basins. Recently, Advanced Resources International, Inc. (ARI) completed a field program at Rulison Field, Piceance Basin, to test and demonstrate the use of advanced seismic methods to locate and characterize natural fractures. This project began with a comprehensive review of the tectonic history, state of stress and fracture genesis of the basin. A high resolution aeromagnetic survey, interpreted satellite and SLAR imagery, and 400 line miles of 2-D seismic provided the foundation for the structural interpretation. The central feature of the program was the 4.5 square mile multi-azimuth 3-D seismic P-wave survey to locate natural fracture anomalies. The interpreted seismic attributes are being tested against a control data set of 27 wells. Additional wells are currently being drilled at Rulison, on close 40 acre spacings, to establish the productivity from the seismically observed fracture anomalies. A similar regional prospecting and seismic program is being considered for another part of the basin. The preliminary results indicate that detailed mapping of fault geometries and use of azimuthally defined seismic attributes exhibit close correlation with high productivity gas wells. The performance of the ten new wells, being drilled in the seismic grid in late 1996 and early 1997, will help demonstrate the reliability of this natural fracture detection and mapping technology.

  8. Particulate hot gas stream cleanup technical issues. Quarterly report, January 1--March 31, 1998

    SciTech Connect

    1998-08-01

    The analyses of Hot Gas Stream Cleanup (HGCU) ashes and descriptions of filter performance studied under this contract are designed to address problems with filter operation that are apparently linked to characteristics of the collected ash. Task 1 is designed to generate a data base of the key characteristics of ashes collected from operating advanced particle filters (APFs) and to relate these ash properties to the operation and performance of these filters and their components. APF operations have also been limited by the strength and durability of the ceramic materials that have served as barrier filters for the capture of entrained HGCU ashes. Task 2 concerns testing and failure analyses of ceramic filter elements currently used in operating APFs and the characterization and evaluation of new ceramic materials. Task 1 research activities during the past quarter included characterizations of samples collected during a site visit on January 20 to the Department of Energy/Southern Company Services Power Systems Development Facility (PSDF). Comparisons were made between laboratory analyses of these PSDF ashes and field data obtained from facility operation. In addition, selected laboratory techniques were reviewed to assess their reproducibility and the influence of non-ideal effects and differences between laboratory and filter conditions on the quantities measured. Further work on the HGCU data base is planned for the next quarter. Two Dupont PRD-66 candle filters, one McDermott candle filter, one Blasch candle filter, and one Specific Surfaces candle filter were received at SRI for testing. A test plan and cutting plan for these candles was developed. Acquisition of two of the Dupont PRD-66 candle filters will allow candle-to-candle variability to be examined.

  9. Fluidized bed coal desulfurization

    NASA Technical Reports Server (NTRS)

    Ravindram, M.

    1983-01-01

    Laboratory scale experiments were conducted on two high volatile bituminous coals in a bench scale batch fluidized bed reactor. Chemical pretreatment and posttreatment of coals were tried as a means of enhancing desulfurization. Sequential chlorination and dechlorination cum hydrodesulfurization under modest conditions relative to the water slurry process were found to result in substantial sulfur reductions of about 80%. Sulfur forms as well as proximate and ultimate analyses of the processed coals are included. These studies indicate that a fluidized bed reactor process has considerable potential for being developed into a simple and economic process for coal desulfurization.

  10. Fundamental mechanisms in flue gas conditioning. Quarterly technical progress report, April 1995--June 1995

    SciTech Connect

    Snyder, T.R.; Bush, P.V.

    1995-07-11

    This project is divided into four tasks. We developed our Management Plan in Task 1. Task 2, Evaluation of Mechanisms in FGD Sorbent and Ash Interactions, focused on characteristics of binary mixtures of these distinct powders. Task 3, Evaluation of Mechanisms in Conditioning Agents and Ash, was designed to examine effects of various conditioning agents on fine ash particles to determine mechanisms by which these agents alter physical properties of ash. We began Tasks 2 and 3 with an extensive literature search and assembly of existing theories. We completed this phase of the project with publication of two special Topical Reports. In our literature reviews reported in Topical Reports 1 and 2, we emphasized the roles adsorbed water can have in controlling bulk properties of powders. During the next phase of the project we analyzed a variety of fly ashes and fine powders in the laboratory. The experiments we performed were primarily designed to define the extent to which water affects key properties of ashes, powders, and mixtures of sorbents and ashes. We have recently completed a series of pilot-scale tests designed to determine the effects that adsorbed water has on fabric filtration and electrostatic precipitation of entrained fly ash particles in actual flue gas environments. Under Task 4 we will issue our Final Report that will summarize the results of our laboratory and pilot-scale work and will also include a model of flue gas conditioning. Our efforts during this reporting quarter have been directed toward production of the Draft Final Report and the Flue Gas Conditioning Model. In addition to these efforts, we have prepared a paper for presentation at the Eleventh Annual Coal Preparation, Utilization, and Environmental Control Contractor`s Conference to be held in Pittsburgh in July, 1995.

  11. System evaluation and microbial analysis of a sulfur cycle-based wastewater treatment process for Co-treatment of simple wet flue gas desulfurization wastes with freshwater sewage.

    PubMed

    Qian, Jin; Liu, Rulong; Wei, Li; Lu, Hui; Chen, Guang-Hao

    2015-09-01

    A sulfur cycle-based wastewater treatment process, namely the Sulfate reduction, Autotrophic denitrification and Nitrification Integrated process (SANI(®) process) has been recently developed for organics and nitrogen removal with 90% sludge minimization and 35% energy reduction in the biological treatment of saline sewage from seawater toilet flushing practice in Hong Kong. In this study, sulfate- and sulfite-rich wastes from simple wet flue gas desulfurization (WFGD) were considered as a potential low-cost sulfur source to achieve beneficial co-treatment with non-saline (freshwater) sewage in continental areas, through a Mixed Denitrification (MD)-SANI process trialed with synthetic mixture of simple WFGD wastes and freshwater sewage. The system showed 80% COD removal efficiency (specific COD removal rate of 0.26 kg COD/kg VSS/d) at an optimal pH of 7.5 and complete denitrification through MD (specific nitrogen removal rate of 0.33 kg N/kg VSS/d). Among the electron donors in MD, organics and thiosulfate could induce a much higher denitrifying activity than sulfide in terms of both NO3(-) reduction and NO2(-) reduction, suggesting a much higher nitrogen removal rate in organics-, thiosulfate- and sulfide-based MD in MD-SANI compared to sulfide alone-based autotrophic denitrification in conventional SANI(®). Diverse sulfate/sulfite-reducing bacteria (SRB) genera dominated in the bacterial community of sulfate/sulfite-reducing up-flow sludge bed (SRUSB) sludge without methane producing bacteria detected. Desulfomicrobium-like species possibly for sulfite reduction and Desulfobulbus-like species possibly for sulfate reduction are the two dominant groups with respective abundance of 24.03 and 14.91% in the SRB genera. Diverse denitrifying genera were identified in the bacterial community of anoxic up-flow sludge bed (AnUSB) sludge and the Thauera- and Thiobacillus-like species were the major taxa. These results well explained the successful operation of the lab

  12. [Bioaccumulation of mercury in Crassostrea sp. exposed to waste seawater discharged from a coal-fired power plant equipped with a seawater flue-gas desulfurization system].

    PubMed

    Liu, Xi-Yao; Yuan, Dong-Xing; Chen, Yao-Jin

    2013-04-01

    A field experiment was conducted to study mercury (Hg) bioaccumulation in Crassostrea sp. exposed to waste seawater discharged from a coal-fired power plant equipped with a flue gas desulfurization system. Oysters were cultured in the discharge outlet of the power plant (studying site) and a control site, respectively. The total Hg (THg) concentrations (all counted as dry weight) of seawater in the studying and control sites were determined as (120.6 +/- 55.5) ng x L(-1) (n = 5) and (2.7 +/- 1.0) ng x L(-1) (n = 5), respectively, while methyl Hg (MeHg) concentrations were (0.30 +/- 0.44) ng x L(-1) (n = 5) and (0.28 +/- 0.31) ng x L(-1) (n = 5), respectively. The THg in oyster at the studying site increased dramatically from (138.3 +/- 14.3) ng x g(-1) (n = 6) to (3 012 +/- 289) ng x g(-1) (n = 6) within 7 d, and remained at high levels of 2 935-4 490 ng x g(-1) for the next 34 d. In contrast, the THg in oyster at the control site showed no significant change, and kept at low levels of 60.7-137.5 ng x g(-1). After 41 d exposure, the MeHg in oyster at the studying site had no significant change, ranging from 55.4 ng x g(-1) to 73.1 ng x g(-1), and the content at the control site showed a slight decrease, ranging from 15.6 to 55.6 ng x g(-1). The study showed that THg in the waste seawater discharged at the coal-fired power plant could be quickly bioaccumulated by oyster to a great extent, the potential risk can thus not be ignored. MeHg concentration in the waste seawater was quite low, and no obvious bioaccumulation was found in oyster. Under the study conditions, no self-synthesis of MeHg or transformation of inorganic Hg into MeHg was found.

  13. Mercury transportation in soil via using gypsum from flue gas desulfurization unit in coal-fired power plant.

    PubMed

    Wang, Kelin; Orndorff, William; Cao, Yan; Pan, Weiping

    2013-09-01

    The mercury flux in soils was investigated, which were amended by gypsums from flue gas desulphurization (FGD) units of coal-fired power plants. Studies have been carried out in confined greenhouses using FGD gypsum treated soils. Major research focus is uptakes of mercury by plants, and emission of mercury into the atmosphere under varying application rates of FGD gypsum, simulating rainfall irrigations, soils, and plants types. Higher FGD gypsum application rates generally led to higher mercury concentrations in the soils, the increased mercury emissions into the atmosphere, and the increased mercury contents in plants (especially in roots and leaves). Soil properties and plant species can play important roles in mercury transports. Some plants, such as tall fescue, were able to prevent mercury from atmospheric emission and infiltration in the soil. Mercury concentration in the stem of plants was found to be increased and then leveled off upon increasing FGD gypsum application. However, mercury in roots and leaves was generally increased upon increasing FGD gypsum application rates. Some mercury was likely absorbed by leaves of plants from emitted mercury in the atmosphere.

  14. Comparative study on the regeneration of flue-gas desulfurizing agents by using conventional electrodialysis (ED) and bipolar membrane electrodialysis (BMED)

    SciTech Connect

    Chuanhui Huang; Tongwen Xu

    2006-09-01

    Piperazine (Pz) is an ideal desulfurizing agent but the heat-stable salts formed in desulfurization have caused secondary pollution and waste of resources. In the previous paper, a method was reported to regenerate piperazine by using bipolar membrane electrodialysis (BMED). To find the variety of that regeneration process, experiments were performed on the regeneration of piperazine by using ED. In comparison, ED has higher piperazine yield and current efficiency, and much lower voltage drop and energy consumption. However, its process cost is higher than that of BMED due to an extra expenditure for the base and its tank and pumps. The process cost is estimated to be 0.96 $/kg Pz for BMED and 1.14 $/kg Pz for ED. Notably, BMED has more environmental benefits and will be more economically attractive as the control on secondary pollution is strengthened and the bipolar membrane cost decreases. 9 refs., 4 figs., 1 tab.

  15. Comparative study on the regeneration of flue-gas desulfurizing agents by using conventional electrodialysis (ED) and bipolar membrane electrodialysis (BMED).

    PubMed

    Huang, Chuanhui; Xu, Tongwen

    2006-09-01

    Piperazine is an ideal desulfurizing agent but the heat-stable salts formed in desulfurization have caused secondary pollution and waste of resources. In the previous paper, a method was reported to regenerate piperazine by using BMED. To find the variety of that regeneration process, we performed experiments on the regeneration of piperazine by using ED. In comparison, ED has higher piperazine yield and current efficiency, and much lower voltage drop and energy consumption. However, its process cost is higher than that of BMED due to an extra expenditure for the base and its tank and pumps. The process cost is estimated to be 0.96 dollar/kg Pz for BMED and 1.14 dollar/kg Pz for ED. Notably, BMED has more environmental benefits and will be more economically attractive as the control on secondary pollution is strengthened and the bipolar membrane cost decreases.

  16. Pipeline gas demonstration plant, Phase I. Quarterly technical progress report for June 1980-August 1980

    SciTech Connect

    Eby, R.J.

    1980-09-01

    Work was performed in the following tasks in Phase I of the Pipeline Gas Demonstration Plant Program: Demonstration Plant Process Design; Site Evaluation and Selection; Demonstration Plant Environmental Analysis; Feedstock Plans, Licenses, Permits and Easements; Demonstration Plant Definitive Design; Economic Reassessment; Technical Support; Long Lead Procurement List; and Project Management. The following Major Contract Deliverables were submitted to the Government: Process Evaluation Report - TIC Version; Conceptual Commercial Plant Design Report - TIC Version; Demonstration Plant Design Analysis Report - TIC Version; Demonstration Plant Process Design Report; Site Master Plan; and Prevention of Significant Deterioration Documentation. The major work activity has been the effort in Demonstration Plant Definitive Design which commenced following the completion of the Process Design Baseline Packages for the fourteen Demonstration Plant process areas. Task VIII, Economic Reassessment was opened in this quarter. Completion of the TIC copies of the ICGG major deliverables constituted a significant effort in this period. Work has progressed satisfactorily in the other Tasks in support of the Demonstration Plant Program.

  17. Isobutanol-methanol mixtures from synthesis gas. Quarterly technical progress report, 1 January--31 March 1995

    SciTech Connect

    Iglesia, E.

    1995-04-24

    The contract objectives are: to design a catalytic material for the synthesis of isobutanol with a productivity of 200 g isoalcohols/g-cat-h and a molar isobutanol/methanol ratio near unity; and to develop structure-function rules for the design of catalysts for the selective conversion of synthesis gas to isoalcohols. Several catalyst samples have been prepared by controlled co-precipitation from aqueous mixtures of metal nitrates. The composition of these materials is based on reports of best available catalysts for methanol synthesis, for isobutanol synthesis, and for methanol coupling reactions. The mechanical construction and pressure testing of the microreactor system has been completed. The in-situ infrared spectrophotometer equipped with a nitrogen purge is fully operational. The temperature-programmed surface reaction (TPSR) unit has been designed; construction will begin during the third quarter FY`95. Air Products and Chemicals has provided us with a sample of a BASF isobutanol synthesis catalyst and with catalytic data obtained on this catalyst in a LaPorte test run. This catalyst will serve as a benchmark for the certification of our new microreactor system.

  18. Fundamental mechanisms in flue gas conditioning. Quarterly report, January 1992--March 1992

    SciTech Connect

    Snyder, T.R.; Robinson, M.S.; Bush, P.V.

    1992-04-27

    This project is divided into four tasks. The Management Plan was developed in task 1. Task 2, Evaluation of Mechanisms in FGD Sorbent and Ash Interactions, focuses on the characteristics of binary mixtures of these distinct powders. Task 3, Evaluation of Mechanisms in Conditioning Agents and Ash, is designed to examine the effects of various conditioning agents on fine ash particles to determine the mechanisms by which these agents alter the physical properties of the ash. Tasks 2 and 3 began with an extensive literature search and the assembly of existing theories. This phase of the project is now complete. During the past quarter, initial preparations of laboratory equipment for laboratory testing have been made. A plan for initial laboratory tests has been submitted to the Project Manager for review. Laboratory testing will commence once these laboratory plans have been formally approved. The results of the work performed under task 2 and 3 will be included in a Flue Gas Conditioning Model that will be issued under task 4. The Final Report for the project will also be prepared under task 4.

  19. Wetland treatment of oil and gas well wastewaters. Quarterly technical report, November 25, 1992--February 24, 1993

    SciTech Connect

    Kadlec, R.H.; Srinivasan, K.R.

    1993-04-02

    During the first quarter of the above contract, all the elements of Task 1 were completed. The first quarterly report presented an overview of a wetland and its increasing use in industrial wastewater treatment. An idealized, reaction engineering description of wetlands was presented to demonstrate how the various processes that occur in a wetland can be modeled. Previous work on the use of wetlands to remove BOD, TSS, Phosphorus and Nitrogen was reviewed. Recent literature on the application of wetland technology to the treatment of petroleum-related wastewater was critically evaluated and an outline of the research plans for the first year was delineated. Further, our literature search (nominally completed under Task 1) unearthed more recent studies (some unpublished) and a summary was included in the second quarterly report. In the second quarterly report, results of our efforts on the construction of a laboratory-type wetland were also reported. Initial studies on the use of wetland amendments such as modified-clays and algae cells were presented and discussed. Adsorption of heavy metal ions, Cu{sup 2+} and Cr(VI) onto soils drawn from the laboratory-type wetland built as a part of this contract has been undertaken and these results are presented and discussed in this quarterly report. A number of studies on the design and preparation of modified-clays for the adsorption of Cr(VI) and {beta}-naphthoic acid (NA) has been carried out during this quarter and these are also described and discussed in this report. The choice of {beta}-naphthoic acid (NA) as an ionogenic organic compound was made on the basis of a recent personal communication to the Project Director that NA is a major contaminant in many oil and gas well wastewaters.

  20. Bench-scale development of mild gasification char desulfurization. Technical report, 1 December 1993--28 February 1994

    SciTech Connect

    Knight, R.A.

    1994-06-01

    The goal of this project is to scale up a process, developed under a previous ICCI grant, for desulfurization of mild gasification char by treatment with hydrogen-rich process-derived fuel gas at 650--760 C and 7-15 atm. The char can be converted into a low-sulfur metallurgical form coke. In the prior study, IBC-105 coal with 4.0 wt % sulfur was converted to chars with less than 1.0 wt% sulfur was converted to chars with less than 1.0 wt % sulfur in a laboratory-scale batch reactor. The susceptibility of the char to desulfurization was correlated with physicochemical char properties and mild gasification conditions. Acid pretreatment of the coal prior to mild gasification was also shown to significantly enhance subsequent sulfur removal. In this study, IGT is conducting continuous bench-scale tests in a 1-lb/h fluidized-bed reactor to determine the preferred process conditions and obtain steady-state data necessary for process conditions and obtain steady-state data necessary for process design and scale-up. The desulfurized chars are to be used to produce low-sulfur form coke, which will be evaluated for density, reactivity, and strength properties relevant to utilization in blast furnaces. During the second quarter, the authors completed the acid pretreatment of 25 lb (11 kg) of the 40 x 80-mesh IBC-105 coal and 7 lb (3 kg) of carbonizer char. Modifications of the bench-scale fluidized-bed reactor were completed, permitting extended-duration char-producing runs with caking coal. Char-producing runs were initiated at 1100 F and 20 psig in nitrogen, and will continue into the third quarter.

  1. Hot gas cleanup test facility for gasification and pressurized combustion project. Quarterly report, October--December 1995

    SciTech Connect

    1996-02-01

    The objective of this project is to evaluate hot gas particle control technologies using coal-derived gas streams. This will entail the design, construction, installation, and use of a flexible test facility which can operate under realistic gasification and combustion conditions. The conceptual design of the facility was extended to include a within scope, phased expansion of the existing Hot Gas Cleanup Test Facility Cooperative Agreement to also address systems integration issues of hot particulate removal in advanced coal-based power generation systems. This expansion included the consideration of the following modules at the test facility in addition to the original Transport Reactor gas source and Hot Gas Cleanup Units: Carbonizer/pressurized circulating fluidized bed gas source; hot gas cleanup units to mate to all gas streams; combustion gas turbine; and fuel cell and associated gas treatment. This expansion to the Hot Gas Cleanup Test Facility is herein referred to as the Power Systems Development Facility (PSDF). The major emphasis during this reporting period was continuing the detailed design of the facility towards completion and integrating the balance-of-plant processes and particulate control devices (PCDs) into the structural and process designs. Substantial progress in construction activities was achieved during this quarter.

  2. Bioconversion of coal derived synthesis gas to liquid fuels. Quarterly technical progress report, October 1, 1994--December 27, 1994

    SciTech Connect

    Jain, M.K.; Worden, R.M.; Grethlein, A.

    1995-01-16

    The overall objective of the project is to develop an integrated two-stage fermentation process for conversion of coal-derived synthesis gas to a mixture of alcohols. This is achieved in two steps. In the first step, Butyribacterium methylotrophicum converts carbon monoxide (CO) to butyric and acetic acids. Subsequent fermentation of the acids by Clostridium acetobutylicum leads to the production of butanol and ethanol. The tasks for this quarter were: (1) Development/isolation of superior strains for fermentation of syngas; (2) Evaluation of bioreactor configuration for improved mass transfer of syngas, specifically gas lift; (3) Pervaporation for recovery of solvents; (4) Write and submit final report.

  3. Enzymatic desulfurization of coal

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V.

    1991-05-16

    The overall objective of this program was to investigate the feasibility of an enzymatic desulfurization process specifically intended for organic sulfur removal from coal. Toward that end, a series of specific objectives were defined: (1) establish the feasibility of (bio)oxidative pretreatment followed by biochemical sulfate cleavage for representative sulfur-containing model compounds and coals using commercially-available enzymes; (2) investigate the potential for the isolation and selective use of enzyme preparations from coal-utilizing microbial systems for desulfurization of sulfur-containing model compounds and coals; and (3) develop a conceptual design and economic analysis of a process for enzymatic removal of organic sulfur from coal. Within the scope of this program, it was proposed to carry out a portion of each of these efforts concurrently. (VC)

  4. Bioconversion of coal-derived synthesis gas to liquid fuels. Quarterly technical progress report, April 1, 1993--June 30, 1993

    SciTech Connect

    Jain, M.K.; Worden, R.M.; Grethlein, H.

    1993-07-16

    The overall objective of the project is to develop two stage fermentation process for conversion of coal-derived synthesis gas to a mixture of alcohols. This is achieved in two steps. In the first step, B .methylotrophicum converts carbon monoxide (CO) to butyric and acetic acids. Subsequent fermentation of the acids by Clostridium acetobutylicum leads to the production of butanol and ethanol. The tasks for this quarter were: Development/isolation of superior strains for fermentation of syn gas; optimization of process conditions for fermentation of syn gas; evaluation of bioreactor configuration for improved mass transfer of syn gas; and optimization of process conditions for reducing carbon and electron loss by H{sub 2}-CO{sub 2} fermentation.

  5. Enzymatic desulfurization of coal

    SciTech Connect

    Marquis, J.K. . School of Medicine); Kitchell, J.P. )

    1988-12-15

    Our current efforts to develop clean coal technology emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes or commercially available enzymes. Our work is focused on the treatment of model'' organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  6. Enzymatic desulfurization of coal

    SciTech Connect

    Marquis, J.K. . School of Medicine); Kitchell, J.P. )

    1988-10-07

    Our current efforts to develop clean coal technology, emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes or commercially available enzymes. Our work is focused on the treatment of model'' organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  7. Coal Liquefaction desulfurization process

    DOEpatents

    Givens, Edwin N.

    1983-01-01

    In a solvent refined coal liquefaction process, more effective desulfurization of the high boiling point components is effected by first stripping the solvent-coal reacted slurry of lower boiling point components, particularly including hydrogen sulfide and low molecular weight sulfur compounds, and then reacting the slurry with a solid sulfur getter material, such as iron. The sulfur getter compound, with reacted sulfur included, is then removed with other solids in the slurry.

  8. Enzymatic desulfurization of coal

    SciTech Connect

    Boyer, Y.N.; Crooker, S.C.; Kitchell, J.P.; Nochur, S.V. ); Marquis, J.K. . School of Medicine)

    1989-06-16

    Our current efforts to develop clean coal technology emphasize the advantages of enzymatic desulfurization techniques and have specifically addressed the potential of using partially-purified extracellular microbial enzymes as well as commercially available enzymes. Our work is focused on the treatment of model'' organic sulfur compounds such as dibenzothiophene (DBT) and ethylphenylsulfide (EPS). Furthermore, we are designing experiments to facilitate the enzymatic process by means of a hydrated organic solvent matrix.

  9. Formation of (FexMn(2-x))O3 solid solution and high sulfur capacity properties of Mn-based/M41 sorbents for hot coal gas desulfurization.

    PubMed

    Zhang, Y; Liu, B S; Zhang, F M; Zhang, Z F

    2013-03-15

    Several MCM-41 materials were synthesized at different conditions by hydrothermal procedure using cheap and easily available industrial water glass as silica source. Fe doped manganese-based oxide/MCM-41 sorbents were prepared by a sol-gel method. The effects of loadings of metal oxide, Fe/Mn molar ratios over MCM-41 and reaction temperature on the performance of sorbent for hot coal gas desulfurization were investigated. Various techniques such as BET, XRD, XPS, LRS and HRTEM were used to characterize the sorbents. The result indicated Fe(3+) ions could occupy a position of Mn(3+) in cubic lattice of Mn2O3 and the (FexMn2-x)O3 solid solution is mainly active phase of sorbent. Moreover, the result of nine successive sulfurization-regeneration cycles of sorbent showed high sulfur adsorption capacity and endurable stability of FeMn4Ox/MCM-41 for H2S removal.

  10. Microbial reduction of SO{sub 2} and NO{sub x} as a means of by-product recovery/disposal from regenerable processes for the desulfurization of flue gas. Final report

    SciTech Connect

    Sublette, K.L.

    1994-03-01

    The main objective of this research was to investigate microorganisms capable of fossil fuel flue gas desulfurization and denitrification. The study used municipal sewage sludge as a carbon and energy source for SO{sub 2}-reducing cultures. The individual tasks developed a consortium of sulfate-reducing bacteria, investigated the design parameters for a continuous process, preformed a cost analysis, and screened sulfate-reducing bacteria. In the investigation of microbial reduction of NO{sub x} to nitrogen, tasks included screening denitrifying bacteria for NO and NO{sub 2} activity, developing optimum NO-reducing cultures, and investigating design parameters for a continuous system. This final report reviews the work previous to the current project, describes project objectives and the specific work plan, and reports results from the work completed during the previous reporting periods.

  11. Evaluation of using cyclocranes to support drilling and production of oil and gas in wetland areas. Fourth quarterly technical progress report, Second quarter, 1993

    SciTech Connect

    Eggington, W.J.

    1993-09-01

    The planned program falls under wetlands area research related to drilling, production, and transportation of oil and gas resources. Specifically the planned program addresses an evaluation of using cyclocraft to transport drill rigs, mud, pipes and other materials and equipment in a cost effective and environmentally safe manner to support oil and gas drilling and production operations in wetland areas. The cyclocraft is a proven hybrid aircraft that utilizes aerostatic and aerodynamic lift. This type of aircraft has considerable payload capacity, VTOL capability, high controllability, low operating cost, low downwash and high safety. The benefits of using a cyclocraft to transport drill rigs and materials over environmentally-sensitive surfaces would be significant. The cyclocraft has considerable cost and operational advantages over the helicopter. The major activity during the second quarter of 1993 was focussed on completion of Task 4, Preliminary Design. The selected design has been designated H.1 Cyclocraft by MRC. Also during the report period, Task 6, Ground Support, was completed and a report containing the results was submitted to DOE. This task addressed the complete H.1 Cyclocraft system, i.e. it included the need personnel, facilities and equipment to support cyclocraft operations in wetland areas.

  12. Evaluation of using cyclocranes to support drilling and production of oil and gas in wetland areas. Fifth quarterly technical progress report, Third quarter, 1993

    SciTech Connect

    Eggington, W.J.

    1993-12-31

    The planned program falls under wetlands area research related to drilling, production, and transportation of oil and gas resources. Specifically the planned program addresses an evaluation of using cyclocraft to transport drill rigs, mud, pipes and other materials and equipment in a cost effective and environmentally safe manner to support oil and gas drilling and production operations in wetland areas. The cyclocraft is a proven hybrid aircraft that utilizes aerostatic and aerodynamic lift. This type of aircraft has considerable payload capacity, VTOL capability, high controllability, low operating cost, low downwash and high safety. The benefits of using a cyclocraft to transport drill rigs and materials over environmentally-sensitive surfaces would be significant. The cyclocraft has considerable cost and operational advantages over the helicopter. In 1992, Task 1, Environmental Considerations, and Task 2, Transport Requirements, were completed. In the first two quarters of 1993, Task 3, Parametric Analysis, Task 4, Preliminary Design, and Task 6, Ground Support, were completed. Individual reports containing results obtained from each of these tasks were submitted to DOE. In addition, through June 30, 1993, a Subscale Test Plan was prepared under Task 5, Subscale Tests, and work was initiated on Task 7, Environmental Impacts, Task 8, Development Plan, Task 9, Operating Costs, and Task 10, Technology Transfer.

  13. Two-stage coal gasification and desulfurization apparatus

    DOEpatents

    Bissett, Larry A.; Strickland, Larry D.

    1991-01-01

    The present invention is directed to a system which effectively integrates a two-stage, fixed-bed coal gasification arrangement with hot fuel gas desulfurization of a first stream of fuel gas from a lower stage of the two-stage gasifier and the removal of sulfur from the sulfur sorbent regeneration gas utilized in the fuel-gas desulfurization process by burning a second stream of fuel gas from the upper stage of the gasifier in a combustion device in the presence of calcium-containing material. The second stream of fuel gas is taken from above the fixed bed in the coal gasifier and is laden with ammonia, tar and sulfur values. This second stream of fuel gas is burned in the presence of excess air to provide heat energy sufficient to effect a calcium-sulfur compound forming reaction between the calcium-containing material and sulfur values carried by the regeneration gas and the second stream of fuel gas. Any ammonia values present in the fuel gas are decomposed during the combustion of the fuel gas in the combustion chamber. The substantially sulfur-free products of combustion may then be combined with the desulfurized fuel gas for providing a combustible fluid utilized for driving a prime mover.

  14. Coal desulfurization by cyclonic whirl

    SciTech Connect

    Jianguo, Y.; Wenjun, Z.; Yuling, W.

    1999-07-01

    The crux of coal desulfurization is how to improve separation efficiency for 3--0.1mm materials. Cyclonic whirl produce centrifugal force and shearing force, heavy medium cyclone uses former, and cyclone flotation column uses both of them. A new system with heavy medium cyclone and cyclone flotation column is provided and testified to be very efficient in commercial desulfurization.

  15. Coal desulfurization with iron pentacarbonyl

    NASA Technical Reports Server (NTRS)

    Hsu, G. C.

    1979-01-01

    Coal desulfurization with iron pentacarbonyl treatment under mild conditions removes up to eighty percent of organic sulfur. Preliminary tests on treatment process suggest it may be economical enough to encourage investigation of use for coal desulfurization. With mild operating conditions, process produces environmentally-acceptable clean coal at reasonable cost.

  16. Coal desulfurization with iron pentacarbonyl

    NASA Technical Reports Server (NTRS)

    Hsu, G. C.

    1979-01-01

    Coal desulfurization with iron pentacarbonyl treatment under mild conditions removes up to eighty percent of organic sulfur. Preliminary tests on treatment process suggest it may be economical enough to encourage investigation of use for coal desulfurization. With mild operating conditions, process produces environmentally-acceptable clean coal at reasonable cost.

  17. Philippine refiner completes diesel desulfurization project

    SciTech Connect

    Candido, S.S.; Crisostomo, E.V.

    1997-01-27

    In anticipation of tightening sulfur specifications on diesel fuel, Petron Corp. built a new 18,000 b/sd gas oil desulfurization unit (GODU) at its refinery in Bataan, Philippines. The GODU gives Petron sufficient diesel oil desulfurization capacity to meet demand for lower-sulfur diesel in the country. The project places the refinery in a pacesetter position to comply with the Philippine government`s moves to reduce air pollution, especially in urban centers, by reducing the sulfur specification for diesel to 0.5 wt% in 1996 from 0.7 wt% at the start of the project. Performance tests and initial operations of the unit have revealed a desulfurization efficiency of 91% vs. a guaranteed efficiency of 90%. A feed sulfur content of 1.33 wt% is reduced to 0.12 wt% at normal operating conditions. Operating difficulties during start-up were minimized through use of a detailed prestartup check conducted during the early stages of construction work.

  18. A novel carbon-based process for flue gas cleanup. Fifth quarterly technical progress report, July 1--September 30, 1992

    SciTech Connect

    Gangwal, S.K.; Silveston, P.L.

    1992-10-01

    The objective of this project is to demonstrate the preliminary technical and economic feasibility of a novel carbon-based process for removal of at least 95% S0{sub 2} and at least 75 % NO{sub x}, from coal combustion flue gas. In the process, flue gas leaving the electrostatic precipitator (ESP) is passed through a trickle bed of activated carbon catalyst employing a periodic flush of low strength sulfuric acid. The S0{sub 2} is oxidized to S0{sub 3} and removed as medium strength sulfuric acid. The S0{sub 2}-free flue gas is then mixed with NH{sub 3}, and the NO{sub x} in the gas is subjected to selective catalytic reduction (SCR) to N{sub 2} over a fixed bed of activated carbon catalyst. In the previous four quarters, a detailed project management plan was prepared describing the experimental setup, work plan, and test plan. The experimental system was completed for SO{sub 2} conversion at Waterloo and for NO{sub x} conversion at Research Triangle Institute. Shakedown experiments were completed. The NO{sub x} removal performance of two additional modified carbon catalysts (MCCII and MCCIII) was studied. MCCII showed NO{sub 2} removal efficiency which was similar to that observed for MCCI. However, MCCIII was considerably less active for NO{sub x} removal. In the present quarter, further tests of MCCI were performed for SO{sub 2} removal with NO in the feed gas, except the reactor was operated at 130{degrees}C (instead of 80{degrees}C during previous tests). Tests were also performed with MCCII for NO removal with nominally 100 ppm SO{sub 2} in the feed gas.

  19. Preparation and characterization of composite membrane for high temperature gas separation. Quarterly technical report, September 1--November 30, 1994

    SciTech Connect

    Ilias, S.; King, F.G.

    1994-12-31

    To develop a new class of permselective inorganic membranes, the authors have identified electroless plating as a potential route to deposit a thin metal film on a porous substrate. Electroless plating is a controlled autocatalytic deposition of continuous film on the surface of a substrate by the interactions of a metal salt and a chemical reducing agent. This method can give thin films of metals, alloys and composites on both conducting and nonconducting surfaces. The objective of this project is to develop thin film palladium membranes for separation of hydrogen in high temperature applications. The authors plan to use electroless plating to deposit thin palladium films on microporous ceramic and silver substrates. They plan to characterize the membrane in terms of permeability and selectivity for gas separation. To accomplish the research objective, the project requires three tasks: Development of a process for composite membrane formation; Characterization of fabricated composite membrane; and Development of theoretical model for hydrogen gas separation. During this quarter, the authors attempted to measure the diffusivity and permeability of hydrogen gas through the palladium composite membrane. While running the diffusion measurements at elevated temperature and pressure, leakage of hydrogen was observed. This is a serious problem and it needs to be resolved. Currently, they are working on this problem. During this quarter, they also designed a diffusion cell to test thin-film palladium membrane in tubular structure. The diffusion cell is being fabricated and assembled by a local machine shop.

  20. Method for desulfurization of coal

    DOEpatents

    Kelland, David R.

    1987-01-01

    A process and apparatus for desulfurizing coal which removes sulfur in the inorganic and organic form by preferentially heating the inorganic iron sulfides in coal in a flowing gas to convert some of the inorganic iron sulfides from a pyrite form FeS.sub.2 to a troilite FeS form or a pyrrhotite form Fe.sub.1-x S and release some of the sulfur as a gaseous compound. The troilite and pyrrhotite forms are convenient catalyst for removing the organic sulfur in the next step, which is to react the coal with chemical agents such as alcohol, thus removing the organic sulfur as a liquid or a gas such as H.sub.2 S. The remaining inorganic sulfur is left in the predominantly higher magnetic form of pyrrhotite and is then removed by magnetic separation techniques. Optionally, an organic flocculant may be added after the organic sulfur has been removed and before magnetic separation. The flocculant attaches non-pyrite minerals with the pyrrhotite for removal by magnetic separation to reduce the ash-forming contents.

  1. Method for desulfurization of coal

    DOEpatents

    Kelland, D.R.

    1987-07-07

    A process and apparatus are disclosed for desulfurizing coal which removes sulfur in the inorganic and organic form by preferentially heating the inorganic iron sulfides in coal in a flowing gas to convert some of the inorganic iron sulfides from a pyrite form FeS[sub 2] to a troilite FeS form or a pyrrhotite form Fe[sub 1[minus]x]S and release some of the sulfur as a gaseous compound. The troilite and pyrrhotite forms are convenient catalyst for removing the organic sulfur in the next step, which is to react the coal with chemical agents such as alcohol, thus removing the organic sulfur as a liquid or a gas such as H[sub 2]S. The remaining inorganic sulfur is left in the predominantly higher magnetic form of pyrrhotite and is then removed by magnetic separation techniques. Optionally, an organic flocculant may be added after the organic sulfur has been removed and before magnetic separation. The flocculant attaches non-pyrite minerals with the pyrrhotite for removal by magnetic separation to reduce the ash-forming contents. 2 figs.

  2. [Design of gas and electric rotary furnaces for the glass industry]. Quarterly progress report, September 20--December 20, 1997

    SciTech Connect

    Pochan, D.

    1997-12-31

    The authors have continually stressed that the two most critical material parameters for the success of the rotary furnace are the hearth plate and the molding release powder. Both of these issues have been solidly addressed in this quarter. They have tested the three best candidates for hearth plate material this quarter. Although they had to use the in-house gas furnaces for the testing, one of the materials combines the best heating efficiency with the least sticking tendency. This material will be used for the electric prototype. The molding release powder is mainly used for preventing the glass from adhering to the hearth plate while the glass is softening for pressing. They recently visited several companies in Japan who also repress glass. The release agent that they use is Boron Nitride. They have identified a supplier within New York state, but their concern is the very high price of this material. They are bringing in samples of different grades for experimentation, but the focus continues to be to eliminate the need for any powder. An additional area for material testing was addressed during this quarter. Once the glass is in the tool (mold) for pressing, the glass has the potential to adhere to the metal that the tool and die are made from (usually steel). Both the powder and a spraying of a carbon product are currently used to reduce this problem. Alternate materials for the tooling and/or surface coatings of the steel need to be identified and tested. During this quarter, they conducted some off-site test runs on two candidate coating materials: platinum and titanium.

  3. Nanocarbons for Catalytic Desulfurization.

    PubMed

    Gu, Qingqing; Lin, Yangming; Heumann, Saskia; Su, Dangsheng

    2017-08-24

    Nanocarbon catalysts are green and sustainable alternatives to the metal-based catalysts for numerous catalytic transformations. The application of nanocarbons for environmental catalysis is an emerging research discipline and has undergone rapid development in recent years. In this focus review, we provide a critical analysis on the state-of-the-art nanocarbon catalysts for three different catalytic desulfurization processes. And the focus is on the advantage and limitation as well as the reaction mechanism of the nanocarbon catalysts at molecular level. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  4. Hot Gas Cleanup Test Facility for Gasification and Pressurized Combustion Project. Quarterly report, April--June 1996

    SciTech Connect

    1996-12-31

    The objective of this project is to evaluate hot gas particle control technologies using coal-derived as streams. This will entail the design, construction, installation, and use of a flexible test facility which can operate under realistic gasification and combustion conditions. The major particulate control device issues to be addressed Include the integration of the particulate control devices into coal utilization systems, on-line cleaning, techniques, chemical and thermal degradation of components, fatigue or structural failures, blinding, collection efficiency as a function of particle size, and scale-up of particulate control systems to commercial size. The conceptual design of the facility was extended to include a within scope, phased expansion of the existing, Hot Gas Cleanup Test Facility Cooperative Agreement to also address systems integration issues of hot particulate removal in advanced coal-based power generation systems. This expansion included the consideration of the following modules at the test facility in addition to the original Transport Reactor gas source and Hot Gas Cleanup Units: 1 . Carbonizer/Pressurized Circulating, Fluidized Bed Gas Source; 2. Hot Gas Cleanup Units to mate to all gas streams; 3. Combustion Gas Turbine; 4. Fuel Cell and associated gas treatment. This expansion to the Hot Gas Cleanup Test Facility is herein referred to as the Power Systems Development Facility (PSDF). The major emphasis during, this reporting period was continuing, the detailed design of the FW portion of the facility towards completion and integrating the balance-of-plant processes and particulate control devices (PCDS) into the structural and process designs. Substantial progress in construction activities was achieved during the quarter. Delivery and construction of the process structural steel is complete and the construction of steel for the coal preparation structure is complete.

  5. A novel carbon-based process for flue gas cleanup. Fourth quarterly technical progress report, April 1--June 30, 1992

    SciTech Connect

    Gangwal, S.K.; Silveston, P.L.

    1992-07-01

    The objective of this project is to demonstrate the preliminary technical and economic feasibility of a novel carbon-based process for removal of at least 95% SO{sub 2} and at least 75% NO{sub x} from coal combustion flue gas. In the process, flue gas leaving the electrostatic precipitator (ESP) is passed through a trickle bed of activated carbon catalyst employing a periodic flush of low strength sulfuric acid. The SO{sub 2} is oxidized to SO{sub 3} and removed as medium strength sulfuric acid. The SO{sub 2}-free flue gas is then mixed with NH{sub 3}, and the NO{sub x} in the gas is subjected to selective catalytic reduction (SCR) to N{sub 2} over a fixed bed of activated carbon catalyst. In the previous three quarters, a detailed project management plan was prepared describing the experimental setup, work plan, and test plan. The experimental system was completed for SO{sub 2} conversion at Waterloo and for NO{sub x} conversion at RTI. Shakedown experiments were completed. In the present quarter, the NO{sub x} removal performance of two additional modified carbon catalysts (MCCII and MCCIII) was studied. MCCII showed NO{sub x} removal efficiency which was similar to that observed for MCCI. However, MCCI was considerably less active for NO{sub x} removal. SO{sub 2} removal experiments with NO present in the feed gas were performed with MCCI. SO{sub 2} removal efficiency was consistently about 98% over each of 10 cycles and was very similar to that observed earlier with no NO present in the feed. Finally, a preliminary economic evaluation of the process was performed and a project review meeting was held. The economic evaluation showed that the Rn-Waterloo process was competitive with SCR/IFGD and other combined SO{sub 2}/NO{sub x}, removal processes.

  6. Naturally fractured tight gas reservoir detection optimization. Quarterly report, April 1--June 30, 1996

    SciTech Connect

    1996-12-31

    Accomplishments during this quarter are described on the study being done in the Wind River basin. Accomplishments include 3-D P-wave alternate processing, interpretation this alternate processing, P-P and P-S processing, correlation matrix, modeling, and Wind River basin geology, including a geologic history of the Wind River basin, located in the center of the Rocky Mountain foreland.

  7. Magnetically controlled deposition of metals using gas plasma. Quarterly progress report, April--June 1997

    SciTech Connect

    1997-07-01

    The objective of the grant is to develop a method of spraying materials on a substrate in a controlled manner to eliminate the waste inherent in present plating processes. The process under consideration is magnetically controlled plasma spraying. As noted in the last several quarterly reports, the project is no longer on schedule. Difficulties with modeling compressible flow caused a slip in the schedule. The field equations have been cast in a format that allows solution using Finite Element (FE) techniques. The development of the computer code that will allow evaluation of the proposed technique and design of an experiment to prove the proposed process is complete. Work last quarter was centered on validating the magnetic field equation and developing the mesh for the final plasma torch flow problem. Results of a test problem used to validate the magnetic calculation were included with the second quarterly report in 1997. The effort this quarter focused on running the actual plasma spray model on the finite element code, and developing a stand alone code (SPRAY.for) that will be used to calculate the trajectory of the particles used for plating the substrate.

  8. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Baltich, L.K.

    1987-02-23

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  9. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1989-05-02

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  10. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1988-08-19

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  11. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Berggren, M.H.

    1989-03-06

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  12. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Jha, M.C.; Baltich, L.K.; Berggren, M.H.

    1987-08-28

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  13. Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

    SciTech Connect

    Silaban, A.; Harrison, D.P. . Dept. of Chemical Engineering)

    1989-05-02

    AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such as size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

  14. Control of thiosulfate in wet desulfurization process solutions

    SciTech Connect

    Castrantas, H.M.

    1983-01-04

    A method for controlling the concentration of dissolved thiosulfate byproduct which forms in a wet desulfurization process, by introducing a peroxygen chemical into its recirculating aqueous absorption medium. A peroxygen chemical such as aqueous hydrogen peroxide is introduced into the recirculating aqueous alkaline absorption medium, preferably after its regeneration, in an amount sufficient to maintain the concentration of thiosulfate byproduct below a saturation concentration. The method is applicable to cyclic wet desulfurization processes, used to recover elemental sulfur from H/sub 2/S-containing gas streams, in which the absorption medium contains a regenerable oxidizing agent and is subject to thiosulfate byproduct buildup.

  15. Catalyst and process development for synthesis gas conversion to isobutylene. Quarterly report, October 1, 1992--December 31, 1992

    SciTech Connect

    Anthony, R.G.; Akgerman, A.

    1993-02-01

    The objectives of this project are to develop a new catalyst, the kinetics for this catalyst, reactor models for trickle bed, slurry and fixed bed reactors, and simulate the performance of fixed bed trickle flow reactors, slurry flow reactors, and fixed bed gas phase reactors for conversion of a hydrogen lean synthesis gas to isobutylene. The goals for the quarter include: (1) Conduct experiments using a trickle bed reactor to determine the effect of reactor type on the product distribution. (2) Use spherical pellets of silica as a support for zirconia for the purpose of increasing surface, area and performance of the catalysts. (3) Conduct exploratory experiments to determine the effect of super critical drying of the catalyst on the catalyst surface area and performance. (4) Prepare a ceria/zirconia catalyst by the precipitation method.

  16. High volume - high value usage of Flue Gas Desulfurization (FGD) by-products in underground mines. Quarterly report, October 1, 1995--December 31, 1995

    SciTech Connect

    1997-05-01

    The amount of dry FGD materials produced in the U.S. has not been increasing at the high rate originally anticipated. This has been due to a number of economic factors affecting the utility industry. Technologies for the disposal of large amounts of materials are not going to be implemented in the near term. In light of this development the target application for this project is being changed from highwall adit filling to the filling of auger holes to allow for highwall mining. This application focuses on using the dry FGD material to recover coal isolated by excessive augering. It produces 10 or more times the amount of coal per ton of dry FGD utilized than the originally proposed methodology. It also does not require extensive equipment development and, if applied to abandoned mine lands, may have substantially more significant environmental benefit. We also propose to use a spray dryer material for the demonstration instead of the fluidized bed material originally proposed. The spray dryer material is already slacked eliminating problems associated with heat generation at the mine site. Auger hole grouting with FGD material is also best performed by hydraulic emplacement methods.

  17. High-volume, high-value usage of flue gas desulfurization (FGD) by-products in underground mines. Quarterly report, October--December 1994

    SciTech Connect

    1995-03-01

    Research under Subtask 2.2, Chemical and Mineralogical Characterization, included further refinement of mineralogical transformation and the initiation of a kinetic study. The expansion of the FGD materials during moisturizing is attributable to three reactions: the hydration of portlandite to slaked lime; the formation of ettringite from fly ash and anhydrite, and; the formation of gypsum from anhydrite. The sequence of these reactions are being examined in a kinetic study. Completion of the first 15 days of study finds the steady decrease in anhydrite with concomitant formation of ettringite (on fly ash surfaces) and gypsum (pore and crack in-fillings). Geotechnical characterization (Subtask 2.3) focused on swell experiments which will model in situ emplacement. Specimens of FGD material have been stored in 3-inch diameter pipe and, after 39 days, 0.5% of axial swell has been recorded with material strengths of 600 to 1,000 psi. Experiments to determine the amount of moisture loss due to the heat of hydration indicate about 9 to 10% of the water is lost. Confined swell tests are also underway with pressures of 15 to 20 psi recorded at 25 days. Work performed under Task 4 (Background for Phase 11) included determination of the compressive strengths for the experimental mine roof rock. Values in the 5,000 to 7,500 psi range were found, which is typical for this type of strata in the region. Work on the hydrologic monitoring program (Subtask 4.2) included completion of the hydraulic conductivity assessment of the strata, as well as completion of the monitoring well plan. The highest hydraulic conductivity was found for the Princes No. 3 coal seam with values of 1x10{sup -3} feet/min. The weathered sandstone over the coal had conductivities in the 10{sup -4} to 10{sup -5} feet/min range.

  18. High-volume, high-value usage of flue gas desulfurization (FGD) by-products in underground mines: Phase 1, Laboratory investigations. Quarterly report, October--December 1994

    SciTech Connect

    1995-03-01

    Research under Subtask 2.2, Chemical and Mineralogical Characterization, included further refinement of mineralogical transformation and the initiation of a kinetic study. The expansion of the FGD materials during moisturizing is attributable to three reactions: the hydration of portlandite to slaked lime; the formation of ettringite from fly ash and anhydrite, and; the formation of gypsum from anhydrite. The sequence of these reactions are being examined in a kinetic study. Completion of the first 15 days of study finds the steady decrease in anhydrite with concomitant formation of ettringite (on fly ash surfaces) and gypsum (pore and crack in-fillings). Geotechnical characterization (Subtask 2.3) focused on swell experiments which will model in situ emplacement. Specimens of FGD material have been stored in 3-inch diameter pipe and, after 39 days, 0.5% of axial swell has been recorded with material strengths of 600 to 1,000 psi. Experiments to determine the amount of moisture loss due to the heat of hydration indicate about 9 to 10% of the water is lost. Confined swell tests are also underway with pressures of 15 to 20 psi recorded at 25 days. Work performed under Task 4 (Background for Phase II) included determination of the compressive strengths for the experimental mine roof rock. Values in the 5,000 to 7,500 psi range were found, which is typical for this type of strata in the region. Work on the hydrologic monitoring program (Subtask 4.2) included completion of the hydraulic conductivity assessment of the strata, as well as completion of the monitoring well plan. The highest hydraulic conductivity was found for the Princess No. 3 coal seam with values of 1{times}10{sup {minus}3} feet/min. The weathered sandstone over the coal had conductivities in the 10{sup {minus}4} to 10{sup {minus}5} feet/min. range.

  19. Desulfurization Sorbents for Transport-Bed Applications

    SciTech Connect

    Gupta, Raghubir P.; Turk, Brian S.; Vierheilig, Albert A.

    1997-07-01

    This project extends the prior work on the development of fluidizable zinc titanate particles using a spray-drying technique to impart high reactivity and attrition resistance. The specific objectives are: (1) To develop highly reactive and attrition-resistant zinc titanate sorbents in 40- to 150-{micro}m particle size range for transport reactor applications; (2) To transfer sorbent production technology to private sector; and (3) To provide technical support to Sierra Pacific Clean Coal Technology Demonstration plant and FETC's Hot-Gas Desulfurization Process Development Unit (PDU), both employing a transport reactor system.

  20. Selenium speciation in flue desulfurization residues.

    PubMed

    Zhong, Liping; Cao, Yan; Li, Wenying; Xie, Kechang; Pan, Wei-Ping

    2011-01-01

    Flue gas from coal combustion contains significant amounts of volatile selenium (Se). The capture of Se in the flue gas desulfurization (FGD) scrubber unit has resulted in a generation of metal-laden residues. It is important to determine Se speciation to understand the environmental impact of its disposal. A simple method has been developed for selective inorganic Se(IV), Se(VI) and organic Se determination in the liquid-phase FGD residues by hydride generation atomic fluorescence spectrometry (AFS). It has been determined that Se(IV), Se(VI) and organic Se can be accurately determined with detection limits (DL) of 0.05, 0.06 and 0.06 microg/L, respectively. The accuracy of the proposed method was evaluated by analyzing the certified reference material, NIST CRM 1632c, and also by analyzing spiked tap-water samples. Analysis indicates that the concentration of Se is high in FGD liquid residues and primarily exists in a reduced state as selenite (Se(IV)). The toxicity of Se(IV) is the strongest of all Se species. Flue gas desulfurization residues pose a serious environmental risk.