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Sample records for geomembrane steel sheet

  1. Use of a geomembrane steel sheet pile verticle barrier to curtail organic seepage

    SciTech Connect

    Guglielmetti, J.L.; Butler, P.B.

    1997-12-31

    At a Superfund site in Delaware, contaminated groundwater, seeping out of a riverbank, produced a visible sheen on the river. As part of an emergency response action, a geomembrane steel sheet pile vertical barrier system was installed to contain the sheen and contaminated soil and sediments. The response action presented an engineering challenge due to the close proximity manufacturing facilities, steep riverbank slopes, tidal fluctuations, high velocity river flow, and underground and overhead interferences. A unique vertical containment barrier was developed to stabilize the riverbank slope, curtail sheens on the river, and prevent groundwater mounding behind the vertical barrier. In addition, the cost-effective vertical barrier enables natural chemical and biological processes to contain the organic seepage without requiring a groundwater extraction system.

  2. FREEZE-THAW CYCLING AND COLD TEMPERATURE EFFECTS ON GEOMEMBRANE SHEETS AND SEAMS. Project summary

    EPA Science Inventory

    The effects of freeze-thaw cycling on the tensile strength of 19 geomembranes and 31 different seam types were investigated. The study was performed in three parts using different test conditions. Part I involved incubating unconfined specimens in freeze-thaw cycles and then per...

  3. FREEZE-THAW CYCLING AND COLD TEMPERATURE EFFECTS ON GEOMEMBRANE SHEETS AND SEAMS. Project summary

    EPA Science Inventory

    The effects of freeze-thaw cycling on the tensile strength of 19 geomembranes and 31 different seam types were investigated. The study was performed in three parts using different test conditions. Part I involved incubating unconfined specimens in freeze-thaw cycles and then per...

  4. View northwest, wharf A, sheet steel bulkhead, steel lift tower ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View northwest, wharf A, sheet steel bulkhead, steel lift tower - U.S. Coast Guard Sandy Hook Station, Western Docking Structure, West of intersection of Canfield Road & Hartshorne Drive, Highlands, Monmouth County, NJ

  5. Armored geomembrane cover engineering.

    PubMed

    Foye, Kevin

    2011-06-01

    Geomembranes are an important component of modern engineered barriers to prevent the infiltration of stormwater and runoff into contaminated soil and rock as well as waste containment facilities--a function generally described as a geomembrane cover. This paper presents a case history involving a novel implementation of a geomembrane cover system. Due to this novelty, the design engineers needed to assemble from disparate sources the design criteria for the engineering of the cover. This paper discusses the design methodologies assembled by the engineering team. This information will aid engineers designing similar cover systems as well as environmental and public health professionals selecting site improvements that involve infiltration barriers.

  6. Armored Geomembrane Cover Engineering

    PubMed Central

    Foye, Kevin

    2011-01-01

    Geomembranes are an important component of modern engineered barriers to prevent the infiltration of stormwater and runoff into contaminated soil and rock as well as waste containment facilities—a function generally described as a geomembrane cover. This paper presents a case history involving a novel implementation of a geomembrane cover system. Due to this novelty, the design engineers needed to assemble from disparate sources the design criteria for the engineering of the cover. This paper discusses the design methodologies assembled by the engineering team. This information will aid engineers designing similar cover systems as well as environmental and public health professionals selecting site improvements that involve infiltration barriers. PMID:21776229

  7. Production of ultra thin grain oriented silicon steel sheets

    SciTech Connect

    Nakano, M.; Ishiyama, K.; Arai, K.I.

    1995-11-01

    Grain texture and magnetic properties of ultra thin silicon steel sheets were investigated. The sheets were produced using two kinds of starting materials. One was conventional grain oriented silicon steel sheet and the other was hot rolled silicon steel. Ultra thin sheets were obtained by cold rolling with intermediate annealing. By annealing in a high vacuum a recrystallization using surface energy occurred and very sharp (110)[001] texture was obtained in sheets of 5--8 {micro}m thick. The B{sub 8} of the ultra thin silicon steel sheets obtained were over 1.95 T.

  8. Spot welding of steel and aluminum using insert sheet

    SciTech Connect

    Oikawa, H.; Saito, T.; Yoshimura, T.

    1994-12-31

    Automobile industries have been increasingly interested in the use of aluminum and thus joining of steel and aluminum becomes of importance. The joining of the two types of metal raises a problem of brittle welds caused by the formation of intermetallic compounds. The authors solved the problem by using an insert sheet. This paper deals with the resistance spot welding of steel and aluminum sheets using insert sheets. The insert sheet used in the present development was a steel/aluminum clad sheet of the 0.8 mm thickness with 50% steel and 50% aluminum. The clad sheet was produced by warm rolling of steel and aluminum with a direct resistance heating process. Steel to be warm rolled was of EDDQ of the 0.4 mm thickness and aluminum was of JIS A1050 of 0.6 mm thickness. The mechanical properties of the insert clad sheets were in between those of the steel sheets and the aluminum sheets, while the clad sheets showed much better formability than the aluminum sheets. Resistance spot welding was conducted for 0.8 mm thick EDDQ steel sheets and 1.0 mm thick aluminum alloy (AL-5.5%Mg) sheets under the welding force of 1.96 kN, welding current ranging between 4.2 and 20.1 kA, and welding time from 0.5 to 10 cycles. The steel was spot welded to the steel side of the insert sheet while the aluminum was welded to the aluminum side. What the authors investigated were the applicable welding current range, nugget diameter, tensile shear strength, U-tension strength, and macro- and microstructures. In conclusion, steel sheets can be spot welded to aluminum sheets without difficulty by using clad sheets as insert materials while the strength level of the dissimilar metal spot welds is close to that of aluminum joints.

  9. Geomembrane special study. [UMTRA Project

    SciTech Connect

    Not Available

    1988-07-01

    The objective of the Geomembrane Special Study was to asses the suitability of geomembranes in Uranium Mill Tailings Remedial Action (UMTRA) Project pile designs. Geomembranes, also called flexible membrane liners, are made of polymer resins and are thermoplastic materials. Part of the special study was to evaluate regulatory compliance and acceptability issues. This study was proposed because of the extensive use of geomembranes in hazardous waste site remedial actions and their accepted use in Resource Conservation and Recovery Act (RCRA) cells as both covers and liners to limit infiltration, or as part of leachate collection systems. This study has reviewed the recent geomembrane literature focusing on: (1) longevity; (2) performance; (3) constructibility; and (4) quality control/quality assurance considerations. In addition to these technical considerations, regulatory compliance and acceptability concerns were also evaluated. This report describes the results of the literature review, including correspondence with manufacturers, resin producers, experts in the field, and long-term major users. 12 refs., 2 tabs.

  10. TECHNIQUES FOR THE FABRICATION OF GEOMEMBRANE FILLED SEAMS

    EPA Science Inventory

    Geomembranes employed to overlay the excavation for landfills must be seamed together on-site at the landfill. To ensure the integrity of the containment system of the landfill, these sheets or blankets must be carefully seamed. Present methods in common use are: extrusion fil...

  11. TECHNIQUES FOR THE FABRICATION OF GEOMEMBRANE FILLED SEAMS

    EPA Science Inventory

    Geomembranes employed to overlay the excavation for landfills must be seamed together on-site at the landfill. To ensure the integrity of the containment system of the landfill, these sheets or blankets must be carefully seamed. Present methods in common use are: extrusion fil...

  12. 115. Photocopied August 1978. NEW STEEL SHEET PILING AT PENSTOCK ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    115. Photocopied August 1978. NEW STEEL SHEET PILING AT PENSTOCK 26, FALL 1926. THE SILLS FOR THE NEW HORIZONTAL FOREBAY APRON ARE ALSO VISIBLE, AS IS THE NEW FOREBAY FLOOR PLANKING. JUST BEYOND THE NEW INTERLOCKING STEEL SHEET PILING IS THE TIMBER SHEET PILING PUT DOWN IN 1903 TO PREVENT WASHOUTS. (980) - Michigan Lake Superior Power Company, Portage Street, Sault Ste. Marie, Chippewa County, MI

  13. Properties of formable high strength sheet steels for automotive use

    SciTech Connect

    Satoh, S.; Kato, T.; Nishida, M.; Obara, T.; Shinozaki, M.; Tosaka, A.

    1983-11-01

    Metallurgical factors affecting the press formability of the newly developed high strength sheet steels have been discussed. Dual phase steels, CHLY (cold-rolled sheet steel) and HTP-D (as-hotrolled sheet steel), produced by control of cooling conditions after intercritical annealing or hot-rolling exhibit very low yield to tensile strength ratio and high n-value. Rephosphorized extralow carbon steel, CHRX, produced by continuous annealing with rapid cooling is characterized by its extremely high r-value and low yield strength. CHLY, HTP-D and CHRX have large bake hardenability. Precipitation hardened steel, HTP-F (hot-rolled sheel steel), produced by adjusting carbon equivalent and sulfur content is suitable for manufacturing wheel rims owing to its good formability after flash butt welding.

  14. 116. Photocopied August 1978. NEW INTERLOCKING STEEL SHEET PILING AT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    116. Photocopied August 1978. NEW INTERLOCKING STEEL SHEET PILING AT PENSTOCK 52 IN THE FALL OF 1926. THE PILES FOR SUPPORTING THE HORIZONTAL ELEMENTS OF THE NEW FOREBAY APRON ARE IN PLACE BETWEEN THE NEW SHEET PILING AND THE FOREBAY WALL. VISIBLE BEYOND THE NEW SHEET PILING IS THE TIMBER SHEET PILING DRIVEN IN 1903 BY VON SCHON TO PREVENT WASHOUTS. (1006) - Michigan Lake Superior Power Company, Portage Street, Sault Ste. Marie, Chippewa County, MI

  15. HDPE geomembrane/geotextile interface shear strength

    SciTech Connect

    Stark, T.D.; Eid, H.T.; Williamson, T.A.

    1996-03-01

    This paper describes torsional ring shear tests on interfaces comprised of high-density polyethylene (HDPE) geomembranes/nonwoven geotextiles and a drainage geocomposite. Four textured geomembranes with three different manufacturing techniques are utilized to investigate the effect of geomembrane texturing on interface shear resistance. In addition, the effects of geotextile fiber type, fabric style, polymer composition, calendering, and mass per unit area on textured HDPE geomembrane interface strengths are investigated. The textured HDPE geomembrane/nonwoven geotextile and drainage geocomposite interfaces exhibited a large post-peak strength loss. This strength loss is attributed to pulling out or tearing of filaments from the nonwoven geotextile and orienting them parallel to shear and polishing of the texturing on the geomembrane. At high normal stresses, the strength loss can be caused by damage to or removal of the texturing on the geomembrane surface.

  16. 6. INTERIOR VIEW, HIGH CARBON HOT ROLLED SHEET STEEL FOR ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. INTERIOR VIEW, HIGH CARBON HOT ROLLED SHEET STEEL FOR NAIL PLATE BEING LOADED ON THE CRADLE USED DURING THE PICKLING PROCESS - LaBelle Iron Works, Thirtieth & Wood Streets, Wheeling, Ohio County, WV

  17. 5. INTERIOR VIEW, HIGH CARBON HOT ROLLED SHEET STEEL FOR ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. INTERIOR VIEW, HIGH CARBON HOT ROLLED SHEET STEEL FOR NAIL PLATE BEING REMOVED FROM THE CRADLE USED DURING THE PICKLING PROCESS - LaBelle Iron Works, Thirtieth & Wood Streets, Wheeling, Ohio County, WV

  18. Zinc coated sheet steel for press hardening

    NASA Astrophysics Data System (ADS)

    Ghanbari, Zahra N.

    Galvanized steels are of interest to enhance corrosion resistance of press-hardened steels, but concerns related to liquid metal embrittlement have been raised. The objective of this study was to assess the soak time and temperature conditions relevant to the hot-stamping process during which Zn penetration did or did not occur in galvanized 22MnB5 press-hardening steel. A GleebleRTM 3500 was used to heat treat samples using hold times and temperatures similar to those used in industrial hot-stamping. Deformation at both elevated temperature and room temperature were conducted to assess the coating and substrate behavior related to forming (at high temperature) and service (at room temperature). The extent of alloying between the coating and substrate was assessed on undeformed samples heat treated under similar conditions to the deformed samples. The coating transitioned from an α + Gamma1 composition to an α (bcc Fe-Zn) phase with increased soak time. This transition likely corresponded to a decrease in availability of Zn-rich liquid in the coating during elevated temperature deformation. Penetration of Zn into the substrate sheet in the undeformed condition was not observed for any of the processing conditions examined. The number and depth of cracks in the coating and substrate steel was also measured in the hot-ductility samples. The number of cracks appeared to increase, while the depth of cracks appeared to decrease, with increasing soak time and increasing soak temperature. The crack depth appeared to be minimized in the sample soaked at the highest soak temperature (900 °C) for intermediate and extended soak times (300 s or 600 s). Zn penetration into the substrate steel was observed in the hot-ductility samples soaked at each hold temperature for the shortest soak time (10 s) before being deformed at elevated temperature. Reduction of area and elongation measurements showed that the coated sample soaked at the highest temperature and longest soak time

  19. Stress crack testing of polyethylene geomembranes

    NASA Astrophysics Data System (ADS)

    Halse, Y. H.; Koerner, R. M.; Lord, A. E., Jr.

    The sensitivity of high density polyethylene (HDPE) geomembranes to stress cracking is evaluated under accelerated conditions at a constant stress. The test specimens are in accordance with ASTM D-1822, and are of the dumbbell shape with a constant length in the central section. The accelerated testing conditions consist of a 10 percent Igepal wetting solution in tap water, at a constant temperature of 50 C. The applied stresses are from 30 to 50 percent of the yield stress. It was found that most commercially available HDPE sheet material performs quite well in this type of test. Only one specimen in 80 showed any evidence of cracking and this may have been caused by other reasons. Testing of field fabricated seams, however, resulted in relatively large numbers of cracked specimens. Many of these test specimens showed signs of overgrinding and/or overheating. The results indicate that great care and excellent workmanship are required in the field fabrication of HDPE seams.

  20. Ni-Flash-Coated Galvannealed Steel Sheet with Improved Properties

    NASA Astrophysics Data System (ADS)

    Pradhan, D.; Dutta, M.; Venugopalan, T.

    2016-11-01

    In the last several years, automobile industries have increasingly focused on galvannealed (GA) steel sheet due to their superior properties such as weldability, paintability and corrosion protection. To improve the properties further, different coatings on GA have been reported. In this context, an electroplating process (flash coating) of bright and adherent Ni plating was developed on GA steel sheet for covering the GA defects and enhancing the performances such as weldability, frictional behavior, corrosion resistance and phosphatability. For better illustration, a comparative study with bare GA steel sheet has also been carried out. The maximum electroplating current density of 700 A/m2 yielded higher cathode current efficiency of 95-98%. The performances showed that Ni-coated (coating time 5-7 s) GA steel sheet has better spot weldability, lower dynamic coefficient of friction (0.07 in lubrication) and three times more corrosion resistance compared to bare GA steel sheet. Plate-like crystal of phosphate coating with size of 10-25 µm was obtained on the Ni-coated GA. The main phase in the phosphate compound was identified as hopeite (63.4 wt.%) along with other phases such as spencerite (28.3 wt.%) and phosphophyllite (8.3 wt.%).

  1. Computational Strategies for Polymer Coated Steel Sheet Forming Simulations

    SciTech Connect

    Owen, D. R. J.; Andrade Pires, F. M.; Dutko, M.

    2007-05-17

    This contribution discusses current issues involved in the numerical simulation of large scale industrial forming processes that employ polymer coated steel sheet. The need for rigorous consideration of both theoretical and algorithmic issues is emphasized, particularly in relation to the computational treatment of finite strain deformation of polymer coated steel sheet in the presence of internal degradation. Other issues relevant to the effective treatment of the problem, including the modelling of frictional contact between the work piece and tools, low order element technology capable of dealing with plastic incompressibility and thermo mechanical coupling, are also addressed. The suitability of the overall approach is illustrated by the solution of an industrially relevant problem.

  2. Computational Strategies for Polymer Coated Steel Sheet Forming Simulations

    NASA Astrophysics Data System (ADS)

    Owen, D. R. J.; Andrade Pires, F. M.; Dutko, M.

    2007-05-01

    This contribution discusses current issues involved in the numerical simulation of large scale industrial forming processes that employ polymer coated steel sheet. The need for rigorous consideration of both theoretical and algorithmic issues is emphasized, particularly in relation to the computational treatment of finite strain deformation of polymer coated steel sheet in the presence of internal degradation. Other issues relevant to the effective treatment of the problem, including the modelling of frictional contact between the work piece and tools, low order element technology capable of dealing with plastic incompressibility and thermo mechanical coupling, are also addressed. The suitability of the overall approach is illustrated by the solution of an industrially relevant problem.

  3. Magneto-mechanical modeling of electrical steel sheets

    NASA Astrophysics Data System (ADS)

    Aydin, U.; Rasilo, P.; Martin, F.; Singh, D.; Daniel, L.; Belahcen, A.; Rekik, M.; Hubert, O.; Kouhia, R.; Arkkio, A.

    2017-10-01

    A simplified multiscale approach and a Helmholtz free energy based approach for modeling the magneto-mechanical behavior of electrical steel sheets are compared. The models are identified from uniaxial magneto-mechanical measurements of two different electrical steel sheets which show different magneto-elastic behavior. Comparison with the available measurement data of the materials shows that both models successfully model the magneto-mechanical behavior of one of the studied materials, whereas for the second material only the Helmholtz free energy based approach is successful.

  4. 75 FR 59744 - Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-28

    ... COMMISSION Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan AGENCY... Korea and the antidumping duty orders on stainless steel sheet and strip from Germany, Italy, Japan... antidumping duty orders on stainless steel sheet and strip from Germany, Italy, Japan, Korea, Mexico, and...

  5. Longevity of HDPE Geomembranes in Geoenvironmental Applications

    NASA Astrophysics Data System (ADS)

    Ewais, Amr Mohamed Ragab Abdel Samad

    With sufficient time, a high density polyethylene geomembrane will degrade and lose its engineering properties until ruptures signal the end of its service-life. This thesis examines the longevity of nine different geomembranes; five of them were of different thickness manufactured from the same resin. The degradation of properties and time to failure are investigated for geomembranes: in immersion tests; as a part of a landfill composite liner; and, exposed to the elements. The different thermal and stress histories associated with manufacturing geomembranes of different thickness are shown to affect their morphological structure; consequently, their stress crack resistance. When immersed in synthetic leachate, it was found that: (a) thicker geomembranes have a longer antioxidants depletion time but the effect of thickness decreases with temperature and is less than expected; (b) inferences of geomembrane's longevity based on its initial properties may be misleading because a geomembrane may chemically degrade (as manifested by the change in melt index) despite the presence of a significant amount of stabilizers (as manifested by the measured high pressure oxidative induction time); and, (c) stress crack resistance may change before antioxidant depletion or chemical degradation takes place, likely, due to changes in geomembrane morphological structure with the maximum decrease being observed at 55°C. Reductions also were measured for geomembrane immersed in air and water at 55°C. The geomembrane aged in a simulated landfill liner at 85°C is shown to have service-life as little as three years with 30,000 to >2.0 million ruptures/hectare at failure. For exposed geomembranes in Alumbrera (Argentina), samples were exhumed from two mine facilities after ~16 years of exposure. The antioxidants in exposed samples depleted to residual and the stress crack resistance had dropped to as low as 70 hours. Samples were exhumed from a different exposed geomembrane in a test

  6. Correlation Between Shear Punch and Tensile Strength for Low-Carbon Steel and Stainless Steel Sheets

    NASA Astrophysics Data System (ADS)

    Mahmudi, R.; Sadeghi, M.

    2013-02-01

    The deformation behavior of AISI 1015 low-carbon steel, and AISI 304 stainless steel sheets was investigated by uniaxial tension and the shear punch test (SPT). Both materials were cold rolled to an 80% thickness reduction and subsequently annealed in the temperature range 25-850 °C to produce a wide range of yield and ultimate strength levels. The correlations between shear punch and tensile yield and ultimate stresses were established empirically. Different linear relationships having different slopes and intercepts were found for the low-carbon and stainless steel sheets, and the possible parameters affecting the correlation were discussed. It was shown that, within limits, yield and tensile strength of thin steel sheets can be predicted from the shear data obtained by the easy-to-perform SPT.

  7. Effect of parameters in diode laser welding of steel sheets

    NASA Astrophysics Data System (ADS)

    Kujanpaeae, Veli; Maaranen, Petteri; Kostamo, Tapio

    2003-03-01

    Austenitic stainless steel sheets and ordinary cold-rolled carbon steel sheets with variable thickness were welded with 1 kW diode laser. Different weld joints were utilized. The optimal parameters for each case were determined. The joints were examined by metallography and mechanical testing. The results show that diode laser is an optimal tool for sheet metal welding, when a considerable narrow weld is aimed. The edges prepared by mechanical sheering are acceptable as the joint preparation. The tensile strength and ductility of all the joints were acceptable and on the same level or better than that of base metal. The shielding gas seems to play a much higher role than in conventional laser welding (CO2 or Nd:YAG laser welding). When using the non-oxidizing shielding gas (nitrogen or argon), the welding speed to be reached is much slower than when welding without any shielding gas. This is probably due to the increase of absorption by oxygen.

  8. Nanoscale precipitation in hot rolled sheet steel

    NASA Astrophysics Data System (ADS)

    Sun, Jun

    Some newer hot rolled high strength low alloy (HSLA) steels with a single phase ferrite matrix have obtained substantial strengthening from nanoscale precipitation. These HSLA are reported to have a good combination of strength, ductility and hole-expansion ability. In the current work, Gleeble ® 3500 torsion testing was employed to simulate the hot rolling process with varying run-out table cooling rates and coiling temperatures on five microalloyed steels with additions of Ti, Nb, Mo, Cr and V, to investigate the effects of microalloy additions and processing conditions on microstructures as well as mechanical properties. Subsized tensile specimens obtained from as-twisted torsion samples were used to evaluate mechanical properties. The precipitation states of the five steels with different processing conditions were characterized using extraction replica TEM. Comparison of microstructures and mechanical properties was discussed. Characterization of the microstructure via light optical microscopy showed the matrix microstructure was mainly influenced by coiling temperature, which indicates that the transformation from austenite to ferrite occurred during the coiling period. A higher Ti content was shown to reduce the second constituent fractions. Investigation of carbon extraction replica specimens via TEM revealed the presence of nanoscale precipitation. Extensive nanoscale precipitation was observed in most of the specimens having a polygonal ferrite matrix, while in the granular bainite/ferrite microstructure at lower temperatures, fewer microalloy carbides were present. The specimens with polygonal ferrite had similar or higher yield strength than the specimens with granular bainite microstructure, which suggests the effectiveness of precipitation strengthening from extensive nanoscale precipitates. In the Nb-Mo steel, more significant strengthening due to grain refinement was evident. Yield strength values were less than reported for JFE's "NANOHITEN

  9. Single sheet tester having open magnetic path for measurement of magnetostriction of electrical steel sheet

    SciTech Connect

    Nakase, Tomoya; Nakano, Masanori; Fujiwara, Koji; Takahashi, Norio

    1999-09-01

    A single sheet tester having closed magnetic path (a closed type of SST) has a problem that measurement accuracy of magnetostriction is considerably affected by electromagnetic force between specimen and yoke. Therefore, an open type has been developed. In order to get uniform flux distribution in sufficiently large region, a compensating magnetizing winding is installed, and a method of waveform control is investigated, in which applied voltages to main and compensating windings are adjusted individually. The effectiveness of the newly developed open type is demonstrated by measuring magnetostrictions of thin amorphous sheet as well as highly grain-oriented silicon steel sheet.

  10. Forming limit strains of interstitial free-IF steel sheet

    NASA Astrophysics Data System (ADS)

    Bressan, José Divo; Moreira, Luciano Pessanha; Freitas, Maria Carolina dos Santos

    2016-10-01

    Present work examines mathematical models to predict the onset of localized necking in sheet metal forming of interstitial free steel, such as biaxial stretching and deep drawing. Forming Limit Curve, FLC, which is an essential material parameter necessary to numerical simulation by FEM, of IF steel sheet was assessed experimentally by Nakajima testing and ASAME software. The "Map of Principal Surface Limit Strains - MPLS", shows the experimental FLC which is the plot of principal true strains in the sheet metal surface (ɛ1, ɛ2), occurring at critical points obtained in laboratory formability tests or in the fabrication process of parts. Two types of undesirable rupture mechanisms can occur in sheet metal forming products: localized necking and rupture by induced shear stress. Therefore, two kinds of limit strain curves can be plotted in the forming map: the local necking limit curve FLC-N and the shear stress rupture limit curve FLC-S. Localized necking is theoretically anticipated to occur by two mathematical models: Marciniak-Kuczynski modeling, hereafter named M-K approach, and D-Bressan modeling. In the M-K approach, local necking originates at an initial sheet thickness heterogeneity or defect fo = tob/toa. The strain state inside the evolving groove moves to plane strain and the limit strain ɛ1* is attained when the strain ɛ1a outside the groove or neck stop to increase. In the D-Bressan model, local necking is proposed to initiate at the instability point of maximum load, at a thickness defect (λ/μ)diffuse inside the grooved sheet thickness. The inception of visible grooving on the sheet surface evolves from instability point to localized (λ/μ)crit and final rupture, during further sheet metal straining. Work hardening law is defined for a strain and strain-rate material by the effective current stress. The average experimental hardening law curve for tensile tests at 0°, 45° and 90°, assuming normal anisotropy, was used to analyze the plasticity

  11. CMT Welding of Low Carbon Steel Thin Sheets

    NASA Astrophysics Data System (ADS)

    Stanciu, E. M.; Pascu, A.; Gheorghiu, I.

    2017-06-01

    This paper addresses to the cold metal transfer MAG welding of low carbon steel thin sheets. The paper highlights the advantages of using CMT process for but joining of S235 carbon sheets by comparing the CMT with the conventional synergic pulse MAG welding. A lower weld bead area and heat affected zone is obtained by the continuous movement of the wire, digitally synchronised with the short-circuit of the arc. CMT welding can produce good welds even in unfavorable conditions, such as using thin plates and high diameter wire.

  12. 76 FR 13357 - Stainless Steel Sheet and Strip in Coils From Mexico; Correction Notice to Amended Final Results...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-11

    ... International Trade Administration Stainless Steel Sheet and Strip in Coils From Mexico; Correction Notice to... administrative review for stainless steel sheet and strip in coils from Mexico. See Stainless Steel Sheet and.... See Stainless Steel Sheet and Strip in Coils from Mexico; Final Results of Antidumping...

  13. Optimization of resistance spot welding parameters for microalloyed steel sheets

    NASA Astrophysics Data System (ADS)

    Viňáš, Ján; Kaščák, Ľuboš; Greš, Miroslav

    2016-11-01

    The paper presents the results of resistance spot welding of hot-dip galvanized microalloyed steel sheets used in car body production. The spot welds were made with various welding currents and welding time values, but with a constant pressing force of welding electrodes. The welding current and welding time are the dominant characteristics in spot welding that affect the quality of spot welds, as well as their dimensions and load-bearing capacity. The load-bearing capacity of welded joints was evaluated by tensile test according to STN 05 1122 standard and dimensions and inner defects were evaluated by metallographic analysis by light optical microscope. Thewelding parameters of investigated microalloyed steel sheets were optimized for resistance spot welding on the pneumatic welding machine BPK 20.

  14. Investigation of the permeability tensor of electrical steel sheet

    SciTech Connect

    Birkfeld, M.

    1998-09-01

    The permeability tensor is a mathematical model for the description of the electro-magnetic behavior of electrical silicon iron steel sheet under two-dimensional magnetizing conditions. In this paper, an interpretation of the properties of this tensor is given, the investigation of the tensor elements from measurements under two-dimensional magnetizing conditions is described, and some examples of measurements and the corresponding permeability tensor elements are indicated.

  15. Quality assurance plan for Atlas raw steel sheets

    SciTech Connect

    Guarino, V.

    1998-02-10

    As part of a collaborative experimental High Energy Physics experiment at the LHC Facility, CERN Laboratory, Geneva, Switzerland, a group of US institutions has accepted the responsibility for constructing a large portion of the calorimeter for this experiment. This device is referred to as the Tile Calorimeter. The Tile Calorimeter has three major elements, a large center section (Barrel), and two end sections (Extended Barrel). The US group will be responsible for the construction of one of these extended barrel sections. All of the components that are required to construct this device will be fabricated in the US over a period of three years commencing in 1998. Another similar element and the barrel element will be constructed in both eastern and western Europe by parallel groups. The extended barrel is a cylindrical device approximately 8.5 meters (28 ft.) OD x 4.5 meters (14 ft.) ID, made up of 64 wedges. Each of these wedges is constructed by bolting submodules to a strongback girder. Each submodule is constructed of a series of sheets that are welded and glued together. The purpose of this Quality Assurance document is to insure that the raw steel sheet meets the magnetic, strength, and stamping requirements for the Atlas tile Calorimeter. In order to meet these requirements, a set of specifications has been developed and are described below. These specifications must be met by the steel supplier as well as an independent testing plan to be performed by Argonne National Laboratory (ANL). The independent testing is divided into three parts: on-site inspection of the cold rolling process and subsequent slitting of the coil into individual sheets; off-site tests on the magnetic properties of the steel sheet; off-site tests of the internal stress of the sheet.

  16. 75 FR 81308 - Stainless Steel Sheet And Strip From Germany, Italy, Japan, Korea, Mexico, And Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-27

    ... COMMISSION Stainless Steel Sheet And Strip From Germany, Italy, Japan, Korea, Mexico, And Taiwan AGENCY... steel sheet and strip from Germany, Italy, Japan, Korea, Mexico, and Taiwan. SUMMARY: The Commission... sheet and strip from Germany, Italy, Japan, Korea, Mexico, and Taiwan would be likely to lead to...

  17. 76 FR 18518 - Stainless Steel Sheet and Strip in Coils From Mexico: Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-04

    ... International Trade Administration Stainless Steel Sheet and Strip in Coils From Mexico: Rescission of... stainless steel sheet and strip in coils from Mexico. The period of review is July 1, 2009, through June 30... American Stainless, and AK Steel Corporation (collectively ``petitioners''), we are now rescinding...

  18. Method for the production of cold rolled steel sheet having super deep drawability

    SciTech Connect

    Tokunaga, Y.; Yamada, M.

    1985-03-12

    Method for the production of a cold rolled steel sheet which has a distinguished deep drawability as well as chemical treating ability by the steps of providing a very low carbon steel, adding Ti and Nb in combination to said steel, hot rolling and cold rolling said steel to produce a cold rolled steel sheet, and subjecting said cold rolled steel sheet to a continuous anneal at a temperature of more than 700/sup 0/ C. to less than the Ac/sup 3/ transformation point.

  19. Self-Pierce Riveting of Three Aluminium Alloy and Mild Steel Sheets

    SciTech Connect

    Mori, K.; Abe, Y.; Sakai, S.; Kato, T.

    2010-06-15

    Three aluminium alloy and steel sheets were joined with a self-piercing rivet. Self-pierce riveting has the function of joining steel and aluminium alloys having very different melting points due to plastic joining. The requisites for joining the three sheets are the driving of the rivet leg through the middle sheet, the flaring of the rivet leg in the lower sheet and the prevention of the fracture of the lower sheet. The joinability for various combinations of the three sheets was determined. When the rivet leg is small, no driving through the middle sheet occurs, the lower sheet ruptures for a large rivet leg. In addition, 980 MPa high strength steel, mild steel and aluminium alloy sheets were joined by the self-pierce riveting.

  20. Self-Pierce Riveting of Three Aluminium Alloy and Mild Steel Sheets

    NASA Astrophysics Data System (ADS)

    Mori, K.; Abe, Y.; Kato, T.; Sakai, S.

    2010-06-01

    Three aluminium alloy and steel sheets were joined with a self-piercing rivet. Self-pierce riveting has the function of joining steel and aluminium alloys having very different melting points due to plastic joining. The requisites for joining the three sheets are the driving of the rivet leg through the middle sheet, the flaring of the rivet leg in the lower sheet and the prevention of the fracture of the lower sheet. The joinability for various combinations of the three sheets was determined. When the rivet leg is small, no driving through the middle sheet occurs, the lower sheet ruptures for a large rivet leg. In addition, 980 MPa high strength steel, mild steel and aluminium alloy sheets were joined by the self-pierce riveting.

  1. Cold work embrittlement of interstitial-free sheet steel

    NASA Astrophysics Data System (ADS)

    Boyle, Kevin Patrick

    The occurrence of brittle intergranular fracture during sheet metal forming operations or during in-service use in low carbon steels is often termed cold work embrittlement (CWE). Interstitial-free steels are especially susceptible to brittle intergranular fracture, as there is little free carbon in solid solution left to segregate to the grain boundaries, where its presence is thought to intrinsically strengthen the grain boundaries and indirectly strengthen the grain boundaries by impeding the segregation of deleterious elements such as phosphorus and tin. These embrittled grain boundaries, coupled with an increased flow stress from cold working, result in intergranular fracture, especially after deep drawing, with cracks propagating in the drawing direction. The purpose of the present work was to identify the key microstructural parameters controlling cold work embrittlement. Tensile tests performed on well-characterized undeformed and predeformed IF steel sheet indicated that the grain shape was a key microstructural parameter. A strain path dependent fracture criterion was developed and used to predict the occurrence of cold work embrittlement for forming operations from the evolution of the resulting intergranular fracture surface and the yield surface with deformation. A series of experiments on deep drawn cups were used to test the key predictions of the model. The role of grain shape, amount of deep drawing, segregation levels, macroscopic residual stresses, strain rate, and surface condition were further clarified. Although a fracture path investigation indicated that low angle boundaries were resistant to fracture, the density of these boundaries were insufficient to affect the bulk macroscopic fracture properties. The potency and amount of segregant at the grain boundary controls the cohesive strength of the grain boundary. Quantitative analytical electron microscopy detected higher levels of phosphorus segregation for batch annealed steel as opposed to

  2. License plate cosmetic corrosion test of automotive coated steel sheet

    SciTech Connect

    Townsend, H.E.; Simpson, M.W.; McCune, D.C.

    1999-04-01

    A new standard laboratory test (SAE J2334) for evaluation of the cosmetic corrosion resistance of autobody steel sheet has been developed through the joint efforts of the Society of Automotive Engineers Automotive Corrosion Prevention Committee (SAE/ACAP) and the Auto/Steel Partnership (A/SP) Corrosion Task Force. Results from this test gave an excellent correlation with those of on-vehicle tests conducted for 5 years in Canada at St. John`s, Newfoundland, and Montreal, Quebec. To determine how results of the Canadian tests related to environments in the United States, racks of identical materials were mounted on the front license plate brackets of cars driven in various locations in the US snowbelt, including Bethlehem, Pennsylvania; Detroit, Michigan, and Chardon, Ohio. After 4 years to 5 years, these tests showed the US environments produced less scribe creep and more red rust than those conducted in Canada. Similar rankings were obtained for the scribe creep resistance of the various coated steel sheet products when compared at equivalent amounts of corrosion. However, the ranking of materials changed at longer exposure times in Canada, and for that reason, it was concluded that the 5-year Canadian results used in the development of the SAE J2334 test provided a better real-world performance standard.

  3. Finite Element Simulation of Plastic Joining Processes of Steel and Aluminum Alloy Sheets

    SciTech Connect

    Mori, K.; Abe, Y.; Kato, T.

    2007-05-17

    Various high tensile strength steel sheets and an aluminum alloy sheet were joined with a self-piercing rivet. It is not easy to weld the aluminum alloy sheet and high tensile strength sheets by means of conventional resistance welding because of very different melting points. To obtain optimum joining conditions, joining defects were categorized into separation of the sheets and an inner fracture. The joining range of ultra high tensile strength steel and aluminum alloy sheets was extended by means of dies optimized by finite element simulation. The joint strength is greatly influenced by not only the strength of the sheets and rivets but also the ratio of the thickness of the lower sheet to the total thickness. In addition, mechanical clinching of high strength steel and aluminum alloy sheets was simulated.

  4. Finite Element Simulation of Plastic Joining Processes of Steel and Aluminum Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Mori, K.; Abe, Y.; Kato, T.

    2007-05-01

    Various high tensile strength steel sheets and an aluminum alloy sheet were joined with a self-piercing rivet. It is not easy to weld the aluminum alloy sheet and high tensile strength sheets by means of conventional resistance welding because of very different melting points. To obtain optimum joining conditions, joining defects were categorized into separation of the sheets and an inner fracture. The joining range of ultra high tensile strength steel and aluminum alloy sheets was extended by means of dies optimized by finite element simulation. The joint strength is greatly influenced by not only the strength of the sheets and rivets but also the ratio of the thickness of the lower sheet to the total thickness. In addition, mechanical clinching of high strength steel and aluminum alloy sheets was simulated.

  5. 77 FR 32998 - Tin- and Chromium-Coated Steel Sheet From Japan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-06-04

    ... COMMISSION Tin- and Chromium-Coated Steel Sheet From Japan Determination On the basis of the record \\1... antidumping duty order on tin- and chromium-coated steel sheet from Japan would be likely to lead to... from Japan: Investigation No. 731-TA-860 (Second Review). By order of the Commission. Issued: May 29...

  6. 75 FR 30437 - Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-06-01

    ... COMMISSION Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan AGENCY... stainless steel sheet and strip from Germany, Italy, Japan, Korea, Mexico, and Taiwan. SUMMARY: The... strip from Germany, Italy, Japan, Korea, Mexico, and Taiwan would be likely to lead to continuation or...

  7. 76 FR 46323 - Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-02

    ... COMMISSION Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan... the antidumping duty orders on stainless steel sheet and strip from Japan, Korea, and Taiwan \\3\\ would... and strip from Japan, Korea, and Taiwan. Background The Commission instituted this review on June 1...

  8. Fe-Zn Alloy Coating on Galvannealed (GA) Steel Sheet to Improve Product Qualities

    NASA Astrophysics Data System (ADS)

    Pradhan, Debabrata; Guin, Akshya Kumar; Raju, Pankaj; Manna, Manindra; Dutta, Monojit; Venugopalan, T.

    2014-09-01

    Galvannealed steel sheets (GA) have become the mainstream steel sheet for automobile applications because of their superior corrosion resistance, paintability, and weldability. To impart specific properties, different coatings on GA steel sheet were reported to improve properties further. In this context, we have developed an electroplating process (flash coating) for bright and adherent Fe-Zn alloy coating on GA steel sheet to enhance performances such as weldability, frictional behavior, phosphatability, and defect coverage. A comparative study with bare GA steel sheet was carried out for better elastration. The electroplating time was reduced below 10 s for practical applicability in an industrial coating line by modulating the bath composition. Electroplating was performed at current density of 200-500 A/m2 which yielded with higher cathode current efficiency of 85-95%. The performance results show that Fe-10 wt.% Zn-coated GA steel sheet (coating time 7 s) has better spot weldability, lower dynamic coefficient of friction (0.06-0.07 in lubrication), and better corrosion resistance compared to bare GA steel sheet. Uniform phosphate coating with globular crystal size of 2-5 µm was obtained on Fe-Zn flash-coated GA steel sheet. Hopeite was the main phosphate compound (77.9 wt.%) identified along with spencerite (13.6 wt.%) and phosphophyllite (8.5 wt.%).

  9. Multilayer Mg-Stainless Steel Sheets, Microstructure, and Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Inoue, Junya; Sadeghi, Alireza; Kyokuta, Nobuhiko; Ohmori, Toshinori; Koseki, Toshihiko

    2017-05-01

    Different multilayer Mg AZ31 and SS304L steel sheet combinations were prepared with different volume fractions of Mg. Isolated stress-strain curves of the Mg layers showed significant improvements in the strength and elongation of multilayer samples. Results indicated that in the most extreme situation with the lowest Mg volume fraction ( V f = 0.39), the ultimate strength was increased by 25 pct to 370 MPa and the elongation was improved by 70 pct to 0.34. Investigation of the fracture surface showed that failure occurs by the coalescence of cracks close to the interface region. The improved strength of the multilayer samples was due to the combined effect of surface crack prevention by the steel layer and the higher work-hardening rate caused by the possible increased activity of non-basal systems. It is suggested that the stronger work-hardening behavior and the enhanced activity of non-basal systems in the multilayer samples were due to the formation of new stress components in the transverse direction. The larger the volume fraction of steel in the multilayer, the longer the distance remaining unstrained before the UTS.

  10. Multilayer Mg: Stainless Steel Sheets, Microstructure, and Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Inoue, Junya; Sadeghi, Alireza; Kyokuta, Nobuhiko; Ohmori, Toshinori; Koseki, Toshihiko

    2017-02-01

    Different multilayer Mg AZ31 and SS304L steel sheet combinations were prepared with different volume fractions of Mg. Isolated stress-strain curves of the Mg layers showed significant improvements in the strength and elongation of multilayer samples. Results indicated that in the most extreme situation with the lowest Mg volume fraction (V f = 0.39), the ultimate strength was increased by 25 pct to 370 MPa and the elongation was improved by 70 pct to 0.34. Investigation of the fracture surface showed that failure occurs by the coalescence of cracks close to the interface region. The improved strength of the multilayer samples was due to the combined effect of surface crack prevention by the steel layer and the higher work-hardening rate caused by the possible increased activity of non-basal systems. It is suggested that the stronger work-hardening behavior and the enhanced activity of non-basal systems in the multilayer samples were due to the formation of new stress components in the transverse direction. The larger the volume fraction of steel in the multilayer, the longer the distance remaining unstrained before the UTS.

  11. 78 FR 14270 - Stainless Steel Sheet and Strip in Coils From Mexico: Notice of Settlement of NAFTA Proceedings

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-03-05

    ... International Trade Administration Stainless Steel Sheet and Strip in Coils From Mexico: Notice of Settlement of... July 27, 1999, the Department published the antidumping duty order on stainless steel sheet and strip in coils from Mexico (SSSS from Mexico). See Stainless Steel Sheet and Strip in Coils from Mexico,...

  12. 75 FR 76396 - Stainless Steel Sheet and Strip in Coils From Mexico: Extension of Time Limit for Final Results...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-08

    ... International Trade Administration Stainless Steel Sheet and Strip in Coils From Mexico: Extension of Time Limit... steel sheet and strip in coils (S4 in coils) from Mexico for the period July 1, 2008, through June 30, 2009. See Stainless Steel Sheet and Strip in Coils From Mexico; Preliminary Results of Antidumping...

  13. 75 FR 17378 - Stainless Steel Sheet and Strip in Coils from Taiwan: Notice of Extension of Time Limits for...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-06

    ... International Trade Administration Stainless Steel Sheet and Strip in Coils from Taiwan: Notice of Extension of... administrative review of the antidumping duty order on stainless steel sheet and strip in coils from Taiwan. See... stainless steel sheet and strip in coils from Taiwan for the POR with respect to 23 companies....

  14. Numerical Design of Drawbeads for Advanced High Strength Steel Sheets

    NASA Astrophysics Data System (ADS)

    Keum, Y. T.; Kim, D. J.; Kim, G. S.

    2010-06-01

    The map for designing the drawbeads used in the stamping dies for advanced high strength steel (AHSS) sheets is numerically investigated and its application is introduced. The bending limit of AHSS sheet is determined from the extreme R/t's obtained simulating numerically the plane-strain process formed by the cylindrical punches and dies with various radii. In addition, the forming allowance defined by the difference between FLC0 and the strain after passing the drawbead, which is observed by the numerical simulation of drawbead pulling test, is computed. Based on the bending limit and forming allowance, the design map for determining the height, width, and shoulder radius of the drawbead which are key parameters in the drawbead design and depend on the restraining force is constructed by aid of the equivalent drawbead model. A drawbead of the stamping die for forming a channel-typed panel is designed by using the design map, and the formability and springback of the panel to be formed are numerically evaluated, from which the availability of the design map is demonstrated.

  15. Multilayer Mg-Stainless Steel Sheets, Twinning and Texture Evolution

    NASA Astrophysics Data System (ADS)

    Inoue, Junya; Sadeghi, Alireza; Ohmori, Toshinori; Koseki, Toshihiko

    2017-07-01

    In the present study, different combinations of multilayer sheets were prepared from 1 and 2 mm Mg AZ31 along with 0.25, 0.5, and 1 mm 304 L stainless steel. The texture and microstructure of the elongated samples (20 and 30 pct strain) were studied. It was found that the transversal stress plays an important role in both texture evolution and twinning in these composites. The obtained pole figures revealed an axial texture tilt with increasing steel layer volume fraction ( V f). It was found that this is a direct effect of transverse stress, which becomes more significant upon reducing Mg V f. This extra stress component tilts the basal planes away from the original normal direction in monolithic samples. Moreover, our results indicate that with decreasing Mg V f, twinning activity was increased in the 20 pct deformed samples but reduced in the samples with 30 pct elongation. It is known that at high strains where sufficient transverse stress is generated, the activity of prismatic slip is significantly enhanced, which promotes the motion of dislocations and reduces the necessity of twinning. With decreasing Mg V f, stronger transversal stress is generated and Mg reaches the critical threshold of prismatic activity at lower strains.

  16. Magnetic properties of 6.5% silicon steel sheets under PWM voltage excitation

    SciTech Connect

    Namikawa, M.; Ninomiya, H.; Tanaka, Y.; Takada, Y.

    1998-07-01

    Power losses of 6.5% silicon steel sheets under PWM (Pulse Width Modulation) voltage excitation were examined. The PWM wave was composed of a 50Hz fundamental wave, a 16kHz carrier frequency wave and some other higher harmonics. It was found that the power losses of the inductor cores were much larger than those of the transformer cores when the cores were driven by a PWM inverter, although such a great difference was not observed under sinusoidal voltage excitation. Power losses of the inductor made of 6.5% silicon steel sheets and conventional grain oriented 3% silicon steel sheets under PWM voltage excitation were also investigated. It was found that the power losses of the inductor made of 6.5% silicon steel sheets were reduced by more than 30% compared to those of the inductor made of grain oriented 3% silicon steel sheets. This was because the grain oriented 3% silicon steel sheets had higher losses at higher harmonics found in the PWM excitation. Therefore, it was clearly shown that 6.5% silicon steel sheet was a suitable material for the inductor under PWM voltage excitation.

  17. Welding properties of thin steel sheets by laser-arc hybrid welding: laser focused arc welding

    NASA Astrophysics Data System (ADS)

    Ono, Moriaki; Shinbo, Yukio; Yoshitake, Akihide; Ohmura, Masanori

    2003-03-01

    Laser-arc hybrid welding combines the laser and arc welding processes to provide advantages not found in either. This process can weld lapped steel sheets that have a larger gap than is possible with laser welding. Blowholes form when lap-welding zinc-coated steel sheets because of the zinc that is vaporized. The laser-arc hybrid welding process can lap-weld zinc-coated steel sheets without causing blowholes. The welding speed of laser-arc hybrid welding is nearly equivalent to that of laser welding. Laser-arc hybrid welding produces high-quality lap joints and is ideal for assembly welding of automotive parts.

  18. Cup-Drawing Behavior of High-Strength Steel Sheets Containing Different Volume Fractions of Martensite

    SciTech Connect

    Choi, Shi-Hoon; Kim, Dae-Wan; Yang, Hoe-Seok; Han, Seong-Ho; Yoon, Jeong Whan

    2010-06-15

    Planar anisotropy and cup-drawing behavior were investigated for high-strength steel sheets containing different volume fractions of martensite. Macrotexture analysis using XRD was conducted to capture the effect of crystallographic orientation on the planar anisotropy of high-strength steel sheets. A phenomenological yield function, Yld96, which accounts for the anisotropy of yield stress and r-values, was implemented into ABAQUS using the user subroutine UMAT. Cup drawing of high-strength steel sheets was simulated using the FEM code. The profiles of earing and thickness strain were compared with the experimentally measured results.

  19. Multi objective Taguchi optimization approach for resistance spot welding of cold rolled TWIP steel sheets

    NASA Astrophysics Data System (ADS)

    Tutar, Mumin; Aydin, Hakan; Bayram, Ali

    2017-08-01

    Formability and energy absorption capability of a steel sheet are highly desirable properties in manufacturing components for automotive applications. TWinning Induced Plastisity (TWIP) steels are, new generation high Mn alloyed steels, attractive for the automotive industry due to its outstanding elongation (%40-45) and tensile strength (~1000MPa). So, TWIP steels provide excellent formability and energy absorption capability. Another required property from the steel sheets is suitability for manufacturing methods such as welding. The use of the steel sheets in the automotive applications inevitably involves welding. Considering that there are 3000-5000 welded spots on a vehicle, it can be interpreted that one of the most important manufacturing method is Resistance Spot Welding (RSW) for the automotive industry. In this study; firstly, TWIP steel sheet were cold rolled to 15% reduction in thickness. Then, the cold rolled TWIP steel sheets were welded with RSW method. The welding parameters (welding current, welding time and electrode force) were optimized for maximizing the peak tensile shear load and minimizing the indentation of the joints using a Taguchi L9 orthogonal array. The effect of welding parameters was also evaluated by examining the signal-to-noise ratio and analysis of variance (ANOVA) results.

  20. Tensile property improvement of TWIP-cored three-layer steel sheets fabricated by hot-roll-bonding with low-carbon steel or interstitial-free steel

    PubMed Central

    Park, Jaeyeong; Kim, Jung-Su; Kang, Minju; Sohn, Seok Su; Cho, Won Tae; Kim, Hyoung Seop; Lee, Sunghak

    2017-01-01

    TWIP-cored three-layer steel sheets were newly fabricated by hot rolling of TWIP steel sheet surrounded by low-carbon (LC) or interstitial-free (IF) steel sheets. TWIP/LC or TWIP/IF interfaces were well bonded without pores or voids, while a few pearlites were thinly formed along the interfaces. The strengths and elongation of the TWIP-cored sheets increased as the volume fraction of TWIP-cored region increased, and were also well matched with the ones calculated by a rule of mixtures based on volume fraction or force fraction. According to digital image correlation and electron back-scatter diffraction analyses, very high strain hardening effect in the initial deformation stage and active twin formation in the interfacial region beneficially affected the overall homogeneous deformation in the TWIP-cored sheets without any yield point phenomenon occurring in the LC sheet and serrations occurring in the TWIP sheet, respectively. These TWIP-cored sheets can cover a wide range of yield strength, tensile strength, and ductility levels, e.g., 320~498 MPa, 545~878 MPa, and 48~54%, respectively, by controlling the volume fraction of TWIP-cored region, and thus present new applications to multi-functional automotive steel sheets requiring excellent properties. PMID:28067318

  1. Tensile property improvement of TWIP-cored three-layer steel sheets fabricated by hot-roll-bonding with low-carbon steel or interstitial-free steel.

    PubMed

    Park, Jaeyeong; Kim, Jung-Su; Kang, Minju; Sohn, Seok Su; Cho, Won Tae; Kim, Hyoung Seop; Lee, Sunghak

    2017-01-09

    TWIP-cored three-layer steel sheets were newly fabricated by hot rolling of TWIP steel sheet surrounded by low-carbon (LC) or interstitial-free (IF) steel sheets. TWIP/LC or TWIP/IF interfaces were well bonded without pores or voids, while a few pearlites were thinly formed along the interfaces. The strengths and elongation of the TWIP-cored sheets increased as the volume fraction of TWIP-cored region increased, and were also well matched with the ones calculated by a rule of mixtures based on volume fraction or force fraction. According to digital image correlation and electron back-scatter diffraction analyses, very high strain hardening effect in the initial deformation stage and active twin formation in the interfacial region beneficially affected the overall homogeneous deformation in the TWIP-cored sheets without any yield point phenomenon occurring in the LC sheet and serrations occurring in the TWIP sheet, respectively. These TWIP-cored sheets can cover a wide range of yield strength, tensile strength, and ductility levels, e.g., 320~498 MPa, 545~878 MPa, and 48~54%, respectively, by controlling the volume fraction of TWIP-cored region, and thus present new applications to multi-functional automotive steel sheets requiring excellent properties.

  2. Tensile property improvement of TWIP-cored three-layer steel sheets fabricated by hot-roll-bonding with low-carbon steel or interstitial-free steel

    NASA Astrophysics Data System (ADS)

    Park, Jaeyeong; Kim, Jung-Su; Kang, Minju; Sohn, Seok Su; Cho, Won Tae; Kim, Hyoung Seop; Lee, Sunghak

    2017-01-01

    TWIP-cored three-layer steel sheets were newly fabricated by hot rolling of TWIP steel sheet surrounded by low-carbon (LC) or interstitial-free (IF) steel sheets. TWIP/LC or TWIP/IF interfaces were well bonded without pores or voids, while a few pearlites were thinly formed along the interfaces. The strengths and elongation of the TWIP-cored sheets increased as the volume fraction of TWIP-cored region increased, and were also well matched with the ones calculated by a rule of mixtures based on volume fraction or force fraction. According to digital image correlation and electron back-scatter diffraction analyses, very high strain hardening effect in the initial deformation stage and active twin formation in the interfacial region beneficially affected the overall homogeneous deformation in the TWIP-cored sheets without any yield point phenomenon occurring in the LC sheet and serrations occurring in the TWIP sheet, respectively. These TWIP-cored sheets can cover a wide range of yield strength, tensile strength, and ductility levels, e.g., 320~498 MPa, 545~878 MPa, and 48~54%, respectively, by controlling the volume fraction of TWIP-cored region, and thus present new applications to multi-functional automotive steel sheets requiring excellent properties.

  3. Improvement of formability of high strength steel sheets in shrink flanging

    NASA Astrophysics Data System (ADS)

    Hamedon, Z.; Abe, Y.; Mori, K.

    2016-02-01

    In the shrinkage flanging, the wrinkling tends to occur due to compressive stress. The wrinkling will cause a difficulty in assembling parts, and severe wrinkling may leads to rupture of parts. The shrinkage flange of the ultra-high strength steel sheets not only defects the product by the occurrence of the wrinkling but also causes seizure and wear of the dies and shortens the life of dies. In the present study, a shape of a punch having gradual contact was optimized in order to prevent the wrinkling in shrinkage flanging of ultra-high strength steel sheets. The sheet was gradually bent from the corner of the sheet to reduce the compressive stress. The wrinkling in the shrink flanging of the ultra-high strength steel sheets was prevented by the punch having gradual contact. It was found that the punch having gradual contact is effective in preventing the occurrence of wrinkling in the shrinkage flanging.

  4. Diffusive transport of volatile organic compounds through geomembranes

    NASA Astrophysics Data System (ADS)

    McWatters, Rebecca Sheila

    The diffusive transport of volatile organic compounds (VOCs) through geomembranes is examined. The key diffusive parameters: diffusion ( Dg), partitioning (Sgf) and permeation (Pg) coefficients, for transport from both vapour and aqueous phases are evaluated. Consideration is given to different types of geomembrane, exposure to cold climatic conditions, and aged geomembranes exhumed after 3 and 25 years. Laboratory sorption and diffusion tests are performed and modeling is used to infer diffusive parameters from experimental data. The transport of VOCs through polyvinyl chloride (PVC) and linear low-density polyethylene (LLDPE) geomembranes from both aqueous and vapour phases is evaluated by Purge & Trap-GC/MS. Results indicate that VOC transport through geomembranes in a simulated landfill environment is identical despite the phase they originate from. Subsequently, this finding is confirmed by examining diffusion of vapour-phase VOCs using Solid Phase Microextraction-GC/FID. Diffusive transport of VOCs through traditional PVC, LLDPE and high-density polyethylene (HDPE) geomembranes is compared with that through two novel co-extruded geomembranes, one with a polyamide inner core, the other an ethylene vinyl alcohol (EVOH) inner core. Both co-extruded geomembranes show a 10-200-fold decrease in Pg values and therefore improved diffusive resistance to VOCs compared to the traditional geomembranes. EVOH also shows a 5-12-fold decrease in Pg values compared to an HDPE geomembrane. The effects of cold environments on the diffusion of VOCs are studied. Five geomembranes are exposed to simulated cold climatic conditions in the laboratory. Results from diffusion tests run at 2-24°C indicate Dg and Pg decrease with temperature. The temperature and diffusion coefficients relationship follow the Arrhenius equation. Activation energies of diffusion are calculated specific to each geomembrane and contaminant. An HPDE geomembrane taken from a field site in the Canadian Arctic

  5. Investigation of Forming Performance of Laminated Steel Sheets Using Finite Element Analyses

    SciTech Connect

    Liu Wenning; Sun Xin; Ruokolainen, Robert; Gayden Xiaohong

    2007-05-17

    Laminated steel sheets have been used in automotive structures for reducing in-cabin noise. However, due to the marked difference in material properties of the different laminated layers, integrating laminated steel parts into the manufacturing processes can be challenging. Especially, the behavior of laminated sheets during forming processes is very different from that of monolithic steel sheets. During the deep-draw forming process, large shear deformation and corresponding high interfacial stress may initiate and propagate interfacial cracks between the core polymer and the metal skin, hence degrading the performance of the laminated sheets. In this paper, the formability of the laminated steel sheets is investigated by means of numerical analysis. The goal of this work is to gain insight into the relationship between the individual properties of the laminated sheet layers and the corresponding formability of the laminated sheet as a whole, eventually leading to reliable design and successful forming process development of such materials. Finite element analyses of laminate sheet forming are presented. Effects of polymer core thickness and viscoelastic properties of the polymer core, as well as punching velocity, are also investigated.

  6. Investigation of Forming Performance of Laminated Steel Sheets Using Finite Element Analyses

    SciTech Connect

    Liu, Wenning; Sun, Xin; Ruokolainen, Robert; Gayden, X.

    2007-06-20

    Laminated steel sheets have been used in automotive structures for reducing in-cabin noise. However, due to the marked difference in material properties of the different laminated layers, integrating laminated steel parts into the manufacturing processes can be challenging. Especially, the behavior of laminated sheets during forming processes is very different from that of monolithic steel sheets. During the deep-draw forming process, large shear deformation and corresponding high interfacial stress may initiate and propagate interfacial cracks between the core polymer and the metal skin, hence degrading the performance of the laminated sheets. In this paper, the formability of the laminated steel sheets is investigated by means of numerical analysis. The goal of this work is to gain insight into the relationship between the individual properties of the laminated sheet layers and the corresponding formability of the laminated sheet as a whole, eventually leading to reliable design and successful forming process development of such materials. Finite element analyses of laminate sheet forming are presented. Effects of polymer core thickness and viscoelastic properties of the polymer core, as well as punching velocity, are also investigated.

  7. Investigation of Forming Performance of Laminated Steel Sheets Using Finite Element Analyses

    NASA Astrophysics Data System (ADS)

    Liu, Wenning; Sun, Xin; Ruokolainen, Robert; Gayden, Xiaohong

    2007-05-01

    Laminated steel sheets have been used in automotive structures for reducing in-cabin noise. However, due to the marked difference in material properties of the different laminated layers, integrating laminated steel parts into the manufacturing processes can be challenging. Especially, the behavior of laminated sheets during forming processes is very different from that of monolithic steel sheets. During the deep-draw forming process, large shear deformation and corresponding high interfacial stress may initiate and propagate interfacial cracks between the core polymer and the metal skin, hence degrading the performance of the laminated sheets. In this paper, the formability of the laminated steel sheets is investigated by means of numerical analysis. The goal of this work is to gain insight into the relationship between the individual properties of the laminated sheet layers and the corresponding formability of the laminated sheet as a whole, eventually leading to reliable design and successful forming process development of such materials. Finite element analyses of laminate sheet forming are presented. Effects of polymer core thickness and viscoelastic properties of the polymer core, as well as punching velocity, are also investigated.

  8. Thin 3%(100) textured silicon steel sheet with low loss

    SciTech Connect

    Nakano, Masaki; Kadotani, Tomoharu; Fukunaga, Hirotoshi; Yamashiro, Yasumasa; Ishiyama, Kazushi; Arai, Ken Ichi

    1999-09-01

    Magnetic properties of thin 3%(100) textured silicon steel sheets with low loss were investigated. Annealing at 1200 C in sulfur atmosphere enabled the authors to obtain the thin sheets containing only (100) grains and consequently the coercive force reached 10 A/m. They further advanced the production method of thin (100) textured silicon sheets by using sulfur in solution instead of a sulfur atmosphere.

  9. Volvo laboratory study of zinc-coated steel sheet-formability properties

    SciTech Connect

    Otterberg, R.

    1989-01-01

    An investigation of 14 different coatings has been carried out. The tendency towards crack formation in the coating during deep drawing and stretch forming was evaluated at different deformation depths. Coatings containing Ni and Fe were very brittle and cracked at small deformations, while pure Zn- and ZnAl-coatings were fairly ductile. The maximum depth before failure (cracks in the steel) during deep drawing was also measured. It was found that steel sheets with coatings containing Ni or Fe failed at much smaller depths than uncoated steel sheet.

  10. Application technologies for effective utilization of advanced high strength steel sheets

    SciTech Connect

    Suehiro, Masayoshi

    2013-12-16

    Recently, application of high strength steel sheets for automobiles has increased in order to meet a demand of light weighting of automobiles to reduce a carbon footprint while satisfying collision safety. The formability of steel sheets generally decreases with the increase in strength. Fracture and wrinkles tend to occur easily during forming. The springback phenomenon is also one of the issues which we should cope with, because it makes it difficult to obtain the desired shape after forming. Advanced high strength steel sheets with high formability have been developed in order to overcome these issues, and at the same time application technologies have been developed for their effective utilization. These sheets are normally used for cold forming. As a different type of forming, hot forming technique has been developed in order to produce parts with ultra high strength. In this report, technologies developed at NSSMC in this field will be introduced.

  11. Determination of the plasticity of N18K9M5T maraging steel thin sheet

    SciTech Connect

    Shishov, V.F.

    1985-08-01

    This paper investigates the value of the nominal elongation of N18K9M5T maraging steel in relation to sheet thickness, structure of steel, and the specimen type. The characteristics of strength and plasticity determined in testing of cylindrical and flat specimens of the investigated steel is presented. The authors conclude that the total elongation of N18K9M5T maraging steel is its abnormally high capacity for plastic deformation in the formation of the neck. To obtain closer values of elongation in testing N18K9M5T steel thin sheet of different thicknesses, it is desirable to use specimens in which the ratio b/sub 0//alpha/sub 0/ is less than or equal to 4:1.

  12. Transformation hardening of steel sheet for automotive applications

    NASA Astrophysics Data System (ADS)

    Takechi, H.

    2008-12-01

    Among high-strength steels, transformation hardening steels such as dual-phase (DP) steel and transformation-induced plasticity (TRIP) steel offer a superior relationship between tensile strength (TS) and elongation (El) on a commercial scale. As demand has grown for lighter-weight automobiles, so also has the demand for higher TS, lower yield ratio, and higher hole expansion ratio grown. Recently DP steel has been developed with precipitation hardening and grain refining by TiC. A new TRIP steel composed of 5Mn-2Si and control-rolled with niobium addition suggests the formation of retained austenite ( γ R ) as much as 30% and TS × El = 3,000 kgf/mm2·%.

  13. A new process to develop (100) texture in silicon steel sheets

    SciTech Connect

    Tomida, T.

    1996-06-01

    A process for developing (100) texture in silicon steel sheets by manganese removal and decarburization is described. The process consists of annealing in vacuum and subsequent decarburization of conventionally hot- and cold-rolled steel sheets that contain silicon, manganese, and carbon. During the vacuum annealing at {alpha}/{gamma} duplex or {gamma}-phase temperatures around 1,000 C, manganese removal occurs and a thin layer near the sheet surface transforms to {alpha}. The (100) texture markedly develops in the surface layer. Various types of (100) texture--for example, (100)[021], (100)[001], and (100)[011]--appear at this stage of annealing, depending on processing conditions. During the subsequent decarburization, the grains at the surface layer grow inward as columnar grains retaining the (100) texture. The decarburized steels with a grain size of a few hundred micrometers exhibit excellent soft-magnetic properties.

  14. Fabrication and properties of strip casting 4.5 wt% Si steel thin sheet

    NASA Astrophysics Data System (ADS)

    Zu, Guoqing; Zhang, Xiaoming; Zhao, Jingwei; Wang, Yuqian; Yan, Yi; Li, Chengang; Cao, Guangming; Jiang, Zhengyi

    2017-02-01

    Three 4.5 wt% Si steel thin sheets with different thicknesses were efficiently fabricated by twin-roll strip casting, warm rolling and cold rolling followed by final annealing. A comprehensive investigation from the workability of the as-cast strip to the magnetic property of the produces was performed to illustrate the superiority of the new materials. The results show that the as-cast strip, which has a much lower Vickers hardness than that of the 6.5 wt% Si steel, is suitable for rolling processing. The X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies confirm that no ordering phase exists in the as-cast strip. The cold-rolled thin sheets exhibit good surface quality without edge cracks. Furthermore, all the three 4.5 wt% Si steel thin sheets possess relative strong <100>//ND texture and present high magnetic inductions and low iron losses after finial annealing.

  15. Microstructures and Properties of Medium Manganese Sheet Steels - Strategies and Opportunities

    SciTech Connect

    Rana, Radhakanta

    2015-10-06

    Medium manganese steels, with 3 to 10 wt pct Mn, have been shown to be capable of being thermally-processed to produce sheet products with a variety of strength-ductility combinations and thus are receiving considerable attention as candidates for 3rd generation advanced high strength steels (3GAHSS). The steels typically contain refined microstructures with characteristic microstructural dimensions of 1 to 2 µm and consist of significant amounts of retained austenite in a fine grained ferritic matrix. Strategies for development of medium manganese steels are reviewed and results of recent property predictions based on composite modeling are presented. The importance of controlling austenite stability is illustrated with data on medium Mn (7 and 10 wt pct.), low carbon (0.1 and 0.15 wt pct) steels. Important forming variables (strain, strain rate, and temperature) are discussed, along with a consideration of yield point elongation, present in many medium Mn steels.

  16. Application of a texture parameter model to study planar anisotropy of rolled steel sheets

    NASA Astrophysics Data System (ADS)

    Delannay, L.; Van Houtte, P.; Van Bael, A.; Vanderschueren, D.

    2000-07-01

    A new model for texture characterization in steel sheets has recently been developed. The model makes use of 25 parameters defined in the orientation distribution function (ODF). Experimental textures consisting of the alpha and gamma fibres and/or the Goss and cube components can be reproduced. The model is briefly described. Then, it is shown how industrial steel sheet texture can be optimized with regard to planar anisotropy and formability. The latter study relies on the generation of a series of ODFs which have characteristic differences compared to the given experimental ODF. The r-value profiles are predicted for each of the generated textures using the Taylor theory.

  17. Mechanical Behavior of Steel Fiber-Reinforced Concrete Beams Bonded with External Carbon Fiber Sheets.

    PubMed

    Gribniak, Viktor; Tamulenas, Vytautas; Ng, Pui-Lam; Arnautov, Aleksandr K; Gudonis, Eugenijus; Misiunaite, Ieva

    2017-06-17

    This study investigates the mechanical behavior of steel fiber-reinforced concrete (SFRC) beams internally reinforced with steel bars and externally bonded with carbon fiber-reinforced polymer (CFRP) sheets fixed by adhesive and hybrid jointing techniques. In particular, attention is paid to the load resistance and failure modes of composite beams. The steel fibers were used to avoiding the rip-off failure of the concrete cover. The CFRP sheets were fixed to the concrete surface by epoxy adhesive as well as combined with various configurations of small-diameter steel pins for mechanical fastening to form a hybrid connection. Such hybrid jointing techniques were found to be particularly advantageous in avoiding brittle debonding failure, by promoting progressive failure within the hybrid joints. The use of CFRP sheets was also effective in suppressing the localization of the discrete cracks. The development of the crack pattern was monitored using the digital image correlation method. As revealed from the image analyses, with an appropriate layout of the steel pins, brittle failure of the concrete-carbon fiber interface could be effectively prevented. Inverse analysis of the moment-curvature diagrams was conducted, and it was found that a simplified tension-stiffening model with a constant residual stress level at 90% of the strength of the SFRC is adequate for numerically simulating the deformation behavior of beams up to the debonding of the CFRP sheets.

  18. Mechanical Behavior of Steel Fiber-Reinforced Concrete Beams Bonded with External Carbon Fiber Sheets

    PubMed Central

    Gribniak, Viktor; Tamulenas, Vytautas; Ng, Pui-Lam; Arnautov, Aleksandr K.; Gudonis, Eugenijus; Misiunaite, Ieva

    2017-01-01

    This study investigates the mechanical behavior of steel fiber-reinforced concrete (SFRC) beams internally reinforced with steel bars and externally bonded with carbon fiber-reinforced polymer (CFRP) sheets fixed by adhesive and hybrid jointing techniques. In particular, attention is paid to the load resistance and failure modes of composite beams. The steel fibers were used to avoiding the rip-off failure of the concrete cover. The CFRP sheets were fixed to the concrete surface by epoxy adhesive as well as combined with various configurations of small-diameter steel pins for mechanical fastening to form a hybrid connection. Such hybrid jointing techniques were found to be particularly advantageous in avoiding brittle debonding failure, by promoting progressive failure within the hybrid joints. The use of CFRP sheets was also effective in suppressing the localization of the discrete cracks. The development of the crack pattern was monitored using the digital image correlation method. As revealed from the image analyses, with an appropriate layout of the steel pins, brittle failure of the concrete-carbon fiber interface could be effectively prevented. Inverse analysis of the moment-curvature diagrams was conducted, and it was found that a simplified tension-stiffening model with a constant residual stress level at 90% of the strength of the SFRC is adequate for numerically simulating the deformation behavior of beams up to the debonding of the CFRP sheets. PMID:28773024

  19. 76 FR 58536 - Tin- and Chromium-Coated Steel Sheet From Japan; Notice of Commission Determination To Conduct a...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-09-21

    ... COMMISSION Tin- and Chromium-Coated Steel Sheet From Japan; Notice of Commission Determination To Conduct a... From Japan AGENCY: United States International Trade Commission. ACTION: Notice. SUMMARY: The... on tin- and chromium-coated steel sheet from Japan would be likely to lead to continuation or...

  20. Perforation corrosion and its mechanism on galvanized steel sheets on vehicles

    SciTech Connect

    Fujita, Sakae

    1998-12-31

    Mechanism of perforation corrosion on vehicles in the area where deicing salts are dispersed on roads in winter was investigated, using the Gumbel probability plots of the maximum depth of corrosion inside the lapped portion and quantitative analyses of crystalline compositions of the iron rusts which formed on the steel panels of vehicles. It was estimated that perforation occurred in 7 years for zincrometal steel sheet and more than 14 years for galvanized steel sheet with zinc coating weight of 120g/m{sup 2} in the crevice of lapped panel. The composition of the rust in the lapped portion of galvanized steel panels was mainly amorphous at the initial stage of corrosion and moves towards the high content of ({gamma}-FeOOH+Fe{sub 3}O{sub 4}) regions of the non-galvanized parts. Zinc corrosion product prevented the redox reaction of the iron rust and performed as corrosion inhibitor of steel in laboratory simulation tests. Perforation mechanism on vehicles in real environments will be also discussed in the following stages; (1) corrosion of zinc layer, (2) galvanic corrosion of zinc, (3) corrosion of steel under zinc corrosion product, (4) corrosion of steel.

  1. 76 FR 31633 - Tin- and Chromium-Coated Steel Sheet from Japan; Institution of a Five-Year Review Concerning the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-01

    ... COMMISSION Tin- and Chromium-Coated Steel Sheet from Japan; Institution of a Five-Year Review Concerning the Antidumping Duty Order on Tin- and Chromium-Coated Steel Sheet from Japan AGENCY: United States International... whether revocation of the antidumping duty order on tin- and chromium-coated steel sheet from Japan would...

  2. Factors governing hole expansion ratio of steel sheets with smooth sheared edge

    NASA Astrophysics Data System (ADS)

    Yoon, Jae Ik; Jung, Jaimyun; Lee, Hak Hyeon; Kim, Gyo-Sung; Kim, Hyoung Seop

    2016-11-01

    Stretch-flangeability measured using hole expansion test (HET) represents the ability of a material to form into a complex shaped component. Despite its importance in automotive applications of advanced high strength steels, stretch-flangeability is a less known sheet metal forming property. In this paper, we investigate the factors governing hole expansion ratio (HER) by means of tensile test and HET. We correlate a wide range of tensile properties with HERs of steel sheet specimens because the stress state in the hole edge region during the HET is almost the same as that of the uniaxial tensile test. In order to evaluate an intrinsic HER of steel sheet specimens, the initial hole of the HET specimen is produced using a milling process after punching, which can remove accumulated shearing damage and micro-void in the hole edge region that is present when using the standard HER evaluation method. It was found that the intrinsic HER of steel sheet specimens was proportional to the strain rate sensitivity exponent and post uniform elongation.

  3. AISI/DOE Technology Roadmap Program: Improved Surface Quality of Exposed Automotive Sheet Steels

    SciTech Connect

    John G. Speer; David K. Matlock; Noel Meyers; Young-Min Choi

    2002-10-10

    Surface quality of sheet steels is an important economic and technical issue for applications such as critical automotive surfaces. This project was therefore initiated to develop a more quantitative methodology for measuring surface imperfections, and to assess their response to forming and painting, particularly with respect to their visibility or invisibility after painting. The objectives were met, and included evaluation of a variety of imperfections present on commercial sheet surfaces or simulated using methods developed in the laboratory. The results are expected to have significant implications with respect to the methodology for assessing surface imperfections, development of quantitative criteria for surface inspection, and understanding and improving key painting process characteristics that influence the perceived quality of sheet steel surfaces.

  4. a Full Constitutive Relation of Silicon-Steel Sheet with Anisotropy Considered

    NASA Astrophysics Data System (ADS)

    Byon, S. M.; Yoo, U. K.; Lee, Y.

    We present a full constitutive relation of silicon steel which can describe the anisotropy effect as well. Using a pilot rolling machine, initial silicon strip with thickness of 2.5mm is rolled into sheet with several thicknesses as reduction ratio increases from 10% to 90%. To examine the effect of anisotropy on the stress-strain behavior, the specimen was cut out from the sheet so that the direction of specimen and sheet is 0°, 30°, 45°, 60° and 90°, respectively. A series of tensile test are then performed with the specimens. The stress-strain curves computed from the proposed constitutive relation are compared with the experimental data. Results show that the predicted curves are in overall in a good agreement with measured ones. The work hardening and unstable softening behaviors of silicon steel during rolling are predicted by the proposed full constitutive relation.

  5. Nonoriented electrical steel sheet with low iron loss for high-efficiency motor cores

    SciTech Connect

    Takashima, Minoru; Morito, Nobuyuki; Honda, Atsuhito; Maeda, Chizuko

    1999-01-01

    The development of high-efficiency electric appliances is one of the most important technological subjects from the viewpoint of energy saving and the global environmental problem. A new material was studied for high-efficiency motor cores that need higher magnetic flux density, lower iron loss, and lower mechanical hardness. Excessively high Si content tends to decrease magnetic flux density of nonoriented electrical steel sheets. The composite addition of rare-earth metals (REM) and Al into molten steel was found to make inclusions coarse and remarkably improve grain growth during stress relief annealing, which resulted in decreased iron loss. A new nonoriented electrical steel sheet (50RMA350) with Si, Al, and REM has been successfully developed to give a higher efficiency to inverter drive model motors than a conventional material.

  6. On Necking, Fracture and Localization of Plastic Flow in Austenitic Stainless Steel Sheets

    SciTech Connect

    Korhonen, A. S.; Manninen, T.; Kanervo, K.

    2007-05-17

    The forming limits of austenitic stainless steel sheets were studied in this work. It was found that the observed limit of straining in stretch forming, when both of the principal stresses are positive, is not set by localized necking, but instead by inclined shearing fracture in the through thickness direction. It appears that the forming limits of austenitic stainless steels may be predicted fairly well by using the classical localized and diffuse necking criteria developed by Hill. The strain path-dependence may be accounted for by integrating the effective strain along the strain path. The fracture criteria of Rice and Tracey and Cockcroft, Latham and Oh were also studied. The results were in qualitative agreement with the experimental observations. Recent experiments with high-velocity electrohydraulic forming of austenitic stainless steels revealed localized necks in stretch formed parts, which are not commonly observed in conventionally formed sheet metal parts.

  7. Tensile and pack compressive tests of some sheets of aluminum alloy, 1025 carbon steel, and chromium-nickel steel

    NASA Technical Reports Server (NTRS)

    Atchison, C S; Miller, James A

    1942-01-01

    Tensile and compressive stress-strain curves, stress-deviation curves, and secant modulus-stress curves are given for longitudinal and transverse specimens of 17S-T, 24S-T, and 24S-RT aluminum-alloy sheet in thicknesses from 0.032 to 0.081 inch, 1025 carbon steel sheet in thicknesses of 0.054 and 0.120 inch, and chromium-nickel steel sheet in thicknesses form 0.020 to 0.0275 inch. Significant differences were found between the tensile and the compressive stress-strain curves, and also the corresponding corollary curves; similarly, differences were found between the curves for the longitudinal and transverse directions. These differences are of particular importance in considering the compressive strength of aircraft structures made of thin sheet. They are explored further for the case of compression by giving tangent modulus-stress curves in longitudinal and transverse compression and dimensionless curves of the ratio of tangent modulus to Young's modulus and of the ratio of reduced modulus for a rectangular section to Young's modulus, both plotted against the ratio of stress to secant yield strength.

  8. On the rule-of-mixtures of the hardening parameters in TWIP-cored three-layer steel sheet

    NASA Astrophysics Data System (ADS)

    Kim, Jung Gi; Baek, Seung Mi; Cho, Won Tae; Song, Tae Jin; Chin, Kwang-Geun; Lee, Sunghak; Kim, Hyoung Seop

    2017-05-01

    Although twinning-induced plasticity (TWIP) steels have high tensile strength with high strain hardening and large uniform elongation due to the formation of deformation twins during plastic deformation, sheet formabilities of TWIP steels are relatively poor. In this study, to overcome this problem, TWIP-cored three-layer architectured steel sheets are produced using cladding with low carbon steel sheaths. For an optimum design of layer architectured materials, strain hardening exponent n and strain rate sensitivity m of the layer sheets are theoretically and experimentally investigated. The forced-based rule-of-mixtures well reproduces the experimental values of the equivalent n and m. Contrary to the conventional rule-of-mixtures, the equivalent n and m of the TWIP-cored mild steel-sheath layered sheets are governed not only by volume fractions and n and m of parent materials but also by the strength of strong layer.

  9. Reducing the Variability of HSLA Sheet Steels (TRP 9807)

    SciTech Connect

    Dr. Anthony J. DeArdo

    2004-03-12

    The sensitivity of the yield strength of a 70 ksi HSLA steel to changes in processing variables was investigated using a laboratory hot-rolling mill. Along with a detailed examination of the hot-rolled microstructures, auxiliary experiments were conducted to determine how the decomposition of the austenite phase and the occurrence of ultra-fine precipitate formation could account for the yield strength variability. A set of guidelines was recommended for the reduction of the yield strength variability.

  10. Analysis of hot forming of a sheet metal component made of advanced high strength steel

    NASA Astrophysics Data System (ADS)

    Demirkaya, Sinem; Darendeliler, Haluk; Gökler, Mustafa İlhan; Ayhaner, Murat

    2013-05-01

    To provide reduction in weight while maintaining crashworthiness and to decrease the fuel consumption of vehicles, thinner components made of Advanced High Strength Steels (AHSS) are being increasingly used in automotive industry. However, AHSS cannot be formed easily at the room temperature (i.e. cold forming). The alternative process involves heating, hot forming and subsequent quenching. A-pillar upper reinforcement of a vehicle is currently being produced by cold forming of DP600 steel sheet with a thickness of 1.8 mm. In this study, the possible decrease in the thickness of this particular part by using 22MnB5 as appropriate AHSS material and applying this alternative process has been studied. The proposed process involves deep drawing, trimming, heating, sizing, cooling and piercing operations. Both the current production process and the proposed process are analyzed by the finite element method. The die geometry, blank holding forces and the design of the cooling channels for the cooling process are determined numerically. It is shown that the particular part made of 22MnB5 steel sheet with a thickness of 1.2 mm can be successfully produced by applying the proposed process sequence and can be used without sacrificing the crashworthiness. With the use of the 22MnB5 steel with a thickness of 1.2 mm instead of DP600 sheet metal with a thickness of 1.8 mm, the weight is reduced by approximately 33%.

  11. Thirty year atmospheric corrosion performance of 55% aluminum-zinc alloy-coated sheet steel

    SciTech Connect

    Townsend, H.E.; Borzillo, A.R.

    1996-04-01

    In 1964, a series of aluminum-zinc (Al-Zn) alloy coatings were applied to steel sheet on a laboratory continuous hot-dip coating pilot line. The coated sheets were exposed in outdoor corrosion tests in severe marine, moderate marine, rural, and industrial atmospheres. Following eight years of testing, the 55% Al-Zn composition was selected as the optimum composition because it combined excellent long-term durability with the ability to provide cut-edge protection to the steel substrate. Now, after 30 years of continued outdoor testing, the results show conclusively that the 55% Al-Zn alloy coating has better than twice the life of an ordinary zinc coating of equal thickness, and that it provides enduring cut-edge protection. Following identification of the optimum composition in 1972, steel sheet with the 55% Al-Zn alloy coating was produced commercially by Bethlehem Steel. Large quantities of this material have been put in service as unpainted roofing on metal buildings. Inspections of these buildings show that the corrosion performance is excellent for roofs that have been in service for up to 22 years in a variety of US environments. These results confirm the conclusions of the earlier outdoor tests.

  12. Experimental Method for Characterizing Electrical Steel Sheets in the Normal Direction

    PubMed Central

    Hihat, Nabil; Lecointe, Jean Philippe; Duchesne, Stephane; Napieralska, Ewa; Belgrand, Thierry

    2010-01-01

    This paper proposes an experimental method to characterise magnetic laminations in the direction normal to the sheet plane. The principle, which is based on a static excitation to avoid planar eddy currents, is explained and specific test benches are proposed. Measurements of the flux density are made with a sensor moving in and out of an air-gap. A simple analytical model is derived in order to determine the permeability in the normal direction. The experimental results for grain oriented steel sheets are presented and a comparison is provided with values obtained from literature. PMID:22163394

  13. Microstructures and magnetic properties of heatproof domain-refined grain-oriented silicon steel sheets

    SciTech Connect

    Kosuge, K.; Hirose, K.; Kuroki, K. )

    1994-12-01

    Microstructure and magnetic properties of heatproof domain-refined grain-oriented silicon steel sheets were studied. Local strains were introduced using two types of gear roll as well as cog tips, one 35 [mu]m and the other 85 [mu]m. After the local strains were introduced onto sheets, the distribution of hardness near the groove was measured. The nuclei of micrograins were investigated at various applied rolling loads. After stress-relief annealing, various shapes of micrograins and grooves were observed. The effect of these various shapes of grooves and micrograins on magnetic properties was clarified. The role of micrograins and grooves on domain refining is discussed.

  14. Fact Sheet - Final Air Toxics Rule for Steel Pickling and HCI Process Facilities and Hydrochloric Acid Regeneration Plants

    EPA Pesticide Factsheets

    Fact Sheet summarizing the main points of the national emssions standard for hazaradous air pollutants (NESHAP) for Steel Pickling— HCl Process Facilities and Hydrochloric Acid Regeneration Plants as promulgated on June 22, 1999.

  15. Effect of skin-pass rolling direction on magnetic properties of semiprocessed nonoriented electrical steel sheets

    SciTech Connect

    Kurosaki, Y.; Shimazu, T.; Shiozaki, M.

    1999-09-01

    Effect of skin-pass rolling direction on magnetic properties and directionality in semiprocessed nonoriented electrical steel sheets produced by skin-pass rolling process was studied. Skin-pass rolling direction greatly affects magnetic properties and directionality. By control of skin-pass rolling direction, the value of B{sub 50} in the required directions such as 0{degree}, 90{degree} and circumferential direction can be adjusted and the value of B{sub 50} is higher than that of the usual skin-pass rolling direction of 0{degree}. The textures of the steel sheets developed after batch annealing varied with the skin-pass rolling directions and this result indicates that the residual strain energy by skin-pass rolling varies with skin-pass rolling directions.

  16. Orientation changes near the interface of explosively bonded (carbon steel)/Zr700 sheets

    NASA Astrophysics Data System (ADS)

    Paul, H.; Baudin, T.; Brisset, F.; Prazmowski, M.

    2015-04-01

    The microstructure and texture of explosively welded carbon steel (base) and Zr700 (flyer) plates were characterized by means of scanning electron microscopy equipped with a high resolution electron backscattered diffraction facility. The orientation maps demonstrate that the deformed zones near-the-interface are composed of several layers, the width of which depends on the applied bonding parameters. For both metals, the very thin layer of ultra-fine grains directly adheres to the interface. In the areas more distanced from the interface, the structure evolution depends on the plate material. In the case of a Zr 700 sheet the second layer is formed by highly dislocated (sub)grains, which progressively evolve, towards the structure composed of only lightly deformed grains. In the case of a carbon steel sheet, the second layer near the interface was composed of flattened grains.

  17. The Relationship Between Hot and Cold Rolling Parameters and Secondary Recrystallization Behavior in Silicon Steel Sheets

    NASA Astrophysics Data System (ADS)

    Jahangiri, Mohammadreza

    2015-08-01

    The effect of different hot and cold rolling process variables was evaluated for the secondary recrystallization behavior of silicon steel sheets, and a simple model was developed. On the basis of the model, the following results can be drawn: (a) for complete secondary recrystallization of silicon steel sheets, rolling of cast ingots must precede MnS precipitation start; (b) if it is necessitated, intermediate annealing during hot rolling passes must be carried out in the temperature of about 1000 °C; (c) during hot rolling, the amount of initial strain before the intermediate annealing of rolled strips at 1000 °C must be >70% reduction in thickness; (d) in the two-stage cold rolling method, the thickness reduction in the second cold rolling stage must be <61%; and (e) secondary recrystallization is encouraged by using the non-conventional three-stage cold rolling method with two intermediate anneals.

  18. Texture evolution in thin-sheets on AISI 301 metastable stainless steel under dynamic loading

    SciTech Connect

    Kim, K.Y.; Kozaczek, K.; Kulkarni, S.M.; Bastias, P.C.; Hahn, G.T.

    1995-05-08

    The evolution of texture in thin sheets of metastable austenitic stainless steel AISI 301 is affected by external conditions such as loading rate and temperature, by inhomogeneous deformation phenomena such as twinning and shear band formation, and by the concurent strain induced phase transformation of the retained austenitc ({gamma}) into martensite ({alpha}). The present paper describes texture measurements on different gauges of AISI 301 prior and after uniaxial stretching under different conditions.

  19. A Sustainable Approach for Optimal Steel Sheet Pile Structure Assessment, Maintenance, and Rehabilitation

    DTIC Science & Technology

    2011-09-30

    diving, or ultrasonic inspections may be required to accurately identify the cause. Table 3. Distresses in steel sheet pile structures (Greimann and...mation for decision making or an excessive level of information on the merits of the M&R alternatives, or even the right information. 8.2...Delucchi, M., and D.McCubbin. 1996. “The Social Cost of the Health Effects of Motor Vehicle Air Pollution: Report #11 in the series The Annualized

  20. Characterizing Grain-Oriented Silicon Steel Sheet Using Automated High-Resolution Laue X-ray Diffraction

    NASA Astrophysics Data System (ADS)

    Lynch, Peter; Barnett, Matthew; Stevenson, Andrew; Hutchinson, Bevis

    2017-09-01

    Controlling texture in grain-oriented (GO) silicon steel sheet is critical for optimization of its magnetization performance. A new automated laboratory system, based on X-ray Laue diffraction, is introduced as a rapid method for large scale grain orientation mapping and texture measurement in these materials. Wide area grain orientation maps are demonstrated for both macroetched and coated GO steel sheets. The large secondary grains contain uniform lattice rotations, the origins of which are discussed.

  1. Development of Cu-bearing bake-hardenable steel sheets for automotive exposed panels

    NASA Astrophysics Data System (ADS)

    Hong, Moon-Hi; Cho, Noi-Ha; Kim, Sung-Il; Kwon, Ohjoon; Lim, Sung-Hwan; Moon, Won-Jin

    2010-12-01

    Recently, newly developed bake-hardenable (BH) steel sheets strengthened by copper sulfide (CuS) have been successfully employed in commercial production lines that supply automotive outer panels. The metallurgical concepts governing fabrication of these new BH steel sheets require keeping carbon content as low as 0.0015 wt.% without any additional amount of titanium and/or niobium for solute carbon scavenging. The role of CuS precipitates has turned out to raise the yield strength acting as a barrier against dislocation movement. In this paper, we studied the effects of chemical compositions and manufacturing process variables on the microstructure and mechanical properties of newly developed BH steel sheets. We found that the control of carbon and nitrogen showed a good balance between bake-hardenability (BH) and yield point elongation (YP-El). We identified the crystallographic relationship between the nano-size CuS precipitates and the ferrite matrix of (001)sulfide//(001)α-Fe and [001]sulfide//[001]α-Fe. We also found that the BH and YP-El were affected by the formation of aluminium nitride (AlN) and the annealing temperature.

  2. Detection of Steel Fatigue Cracks with Strain Sensing Sheets Based on Large Area Electronics

    PubMed Central

    Yao, Yao; Glisic, Branko

    2015-01-01

    Reliable early-stage damage detection requires continuous monitoring over large areas of structure, and with sensors of high spatial resolution. Technologies based on Large Area Electronics (LAE) can enable direct sensing and can be scaled to the level required for Structural Health Monitoring (SHM) of civil structures and infrastructure. Sensing sheets based on LAE contain dense arrangements of thin-film strain sensors, associated electronics and various control circuits deposited and integrated on a flexible polyimide substrate that can cover large areas of structures. This paper presents the development stage of a prototype strain sensing sheet based on LAE for crack detection and localization. Two types of sensing-sheet arrangements with size 6 × 6 inch (152 × 152 mm) were designed and manufactured, one with a very dense arrangement of sensors and the other with a less dense arrangement of sensors. The sensing sheets were bonded to steel plates, which had a notch on the boundary, so the fatigue cracks could be generated under cyclic loading. The sensors within the sensing sheet that were close to the notch tip successfully detected the initialization of fatigue crack and localized the damage on the plate. The sensors that were away from the crack successfully detected the propagation of fatigue cracks based on the time history of the measured strain. The results of the tests have validated the general principles of the proposed sensing sheets for crack detection and identified advantages and challenges of the two tested designs. PMID:25853407

  3. High-Strain-Rate Forming of Aluminum and Steel Sheets for Automotive Applications

    SciTech Connect

    Rohatgi, Aashish; Stephens, Elizabeth V; Soulami, Ayoub; Davies, Richard W; Smith, Mark T

    2010-06-01

    The formability of aluminum alloy AA5182-O and DP600 steel sheets at high-strain-rates was investigated using an electrohydraulic forming (EHF) setup. Test sheets, ~150 mm diameter x 1 mm thick, were clamped around their circumference and subjected to a pressure-pulse (several 100's duration) generated by a high-energy (up to ~34 kJ) under-water electrical discharge. The real-time strain and strain-rate of the deforming sheets were quantified by the digital image correlation (DIC) technique using a pair of high-speed cameras (~15's per frame). Strain-rate amplification was observed when the sheets were deformed into a conical die, with the maximum in-plane strain-rate and strain for aluminum measured as ~1200 /s and ~0.2, respectively. The deformation behavior of the sheets was modeled using ABAQUS/finite element explicit code and better correlation, between the predicted and the experimental sheet deformation behavior, was observed when an alternate pressure-profile was used instead of the one available from the literature.

  4. Dynamic materials testing and constitutive modeling of structural sheet steel for automotive applications. Final progress report

    SciTech Connect

    Cady, C.M.; Chen, S.R.; Gray, G.T. III

    1996-08-23

    The objective of this study was to characterize the dynamic mechanical properties of four different structural sheet steels used in automobile manufacture. The analysis of a drawing quality, special killed (DQSK) mild steel; high strength, low alloy (HSLA) steel; interstitial free (IF); and a high strength steel (M-190) have been completed. In addition to the true stress-true strain data, coefficients for the Johnson-Cook, Zerilli-Armstrong, and Mechanical Threshold Stress constitutive models have been determined from the mechanical test results at various strain rates and temperatures and are summarized. Compression, tensile, and biaxial bulge tests and low (below 0.1/s) strain rate tests were completed for all four steels. From these test results it was determined to proceed with the material modeling optimization using the through thickness compression results. Compression tests at higher strain rates and temperatures were also conducted and analyzed for all the steels. Constitutive model fits were generated from the experimental data. This report provides a compilation of information generated from mechanical tests, the fitting parameters for each of the constitutive models, and an index and description of data files.

  5. In Search of the Attributes Responsible for Sliver Formation in Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Mohanty, Itishree; Das, Prasun; Bhattacharjee, Debashish; Datta, Shubhabrata

    2017-04-01

    Surface quality is one of the most important characteristics of cold rolled (CR) steel sheets for its application in consumer goods industries. The actual cause of sliver formation is very difficult to determine, as it is revealed only after the final cold rolling of the steel. A thorough investigation on searching the root cause of sliver formation in CR steel is done here using several statistical tools towards mining the industrial data for extraction of knowledge. As the complex interactions between the variables make it difficult to identify the cause, it is seen that findings from different techniques differed to a certain extent. Still it is revealed that 21 variables could be short listed as major contributor for sliver formation, but those are found to be from all the areas of the processing. This leads to the conclusion that no particular process variable or particular processing could be held responsible for sliver formation.

  6. Reduction of iron loss in thin grain-oriented silicon steel sheets

    SciTech Connect

    Nakano, M.; Fukunaga, H.; Ishiyama, K.; Arai, K.I.

    1997-09-01

    The authors investigated the effect of the intermediate annealing conditions on the grain textures and the magnetic properties in thin grain-oriented silicon steel sheets produced by the three-stage rolling method. It was found that the lower the intermediate annealing temperature is, the better the [001] orientation is achieved. In addition, the reduction of the intermediate annealing temperatures improves dc magnetic properties (B{sub 8}, Hc) and enables to reduce the iron loss in thin silicon steels. The measured iron loss W13/50 under the applied tensile strength of 2 kg/mm{sup 2} was 0.28 W/kg, which is less than that of the conventional (300 {micro}m) grain-oriented silicon steels by about 50%.

  7. In Search of the Attributes Responsible for Sliver Formation in Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Mohanty, Itishree; Das, Prasun; Bhattacharjee, Debashish; Datta, Shubhabrata

    2016-06-01

    Surface quality is one of the most important characteristics of cold rolled (CR) steel sheets for its application in consumer goods industries. The actual cause of sliver formation is very difficult to determine, as it is revealed only after the final cold rolling of the steel. A thorough investigation on searching the root cause of sliver formation in CR steel is done here using several statistical tools towards mining the industrial data for extraction of knowledge. As the complex interactions between the variables make it difficult to identify the cause, it is seen that findings from different techniques differed to a certain extent. Still it is revealed that 21 variables could be short listed as major contributor for sliver formation, but those are found to be from all the areas of the processing. This leads to the conclusion that no particular process variable or particular processing could be held responsible for sliver formation.

  8. Failure Investigation for QP Steel Sheets under uniaxial and Equal-Biaxial Tension Conditions

    NASA Astrophysics Data System (ADS)

    Zou, Danqing; Li, Shuhui; He, Ji; Cui, Ronggao

    2016-08-01

    The Quenching and Partitioning (QP) steel sheet is new generation material to induce phase transformation for plasticity in forming vehicle parts. The phase transformation is strongly stress state dependent behavior in experiments, which should affect the failure timing and limit strain in forming processes. In this paper, Nakajima test with QP980 and DP1000 steel sheets under equal-biaxial loading condition is performed for failure behavior. X-ray diffraction (XRD) is adopted to obtain the volume fraction of retained austenite (fA). Digital Image Correlation (DIC) is used to record the surface strain field and its evolution during equal-biaxial tension deformation. The same level Dual Phase (DP) steel is also employed for the purpose of comparison. The results show that phase transformation in QP steel gives small impact on failure strain under equal biaxial tension condition which is contradicted with our understanding. It suggests that failure behavior under uniaxial tension of QP980 is strongly phase transformation dependent. But it shows almost independent under equal biaxial tension condition.

  9. Development of crystallographic texture in ultra-low carbon sheet steel

    NASA Astrophysics Data System (ADS)

    Ruiz-Aparicio, Luis J.

    The increasing usage of interstitial-free (IF) sheet steels for automotive body applications has resulted in an increasing interest in examining the behavior of these steels during hot strip mill and subsequent processing. To this end, a major program directed to study the basic hot deformation of austenite and its effect on the evolution of crystallographic texture throughout processing in Ti- and Nb/Ti IF steels was conducted. The transformation temperature Arsb3, and the critical temperatures of austenitic recrystallization, Tsb{5%} and Tsb{95%}, for these steels were determined by simulation of thermomechanical processing (TMP) in an MTS computerized system. The influence of TMP on the transformation texture behavior of a Nb/Ti- and a Ti-stabilized interstitial-free (IF) steel was studied using laboratory rolling simulation. The evolution of the crystallographic texture resulting from the gamma-> alpha transformation was followed using orientation distribution function (ODF) analysis. The results of this investigation have shown that the major texture components in the hot band microstructure of these steels are \\{ 111\\} < 110> and \\{111\\}< 112> , irrespective of the steel composition and TMP path. It is shown that the presence of these major texture orientations is strongly related to the initial austenitic grain size, processing, and method of C-stabilization. These results also show that TMP of these steels in the austenitic pancake region results in better formability properties after subsequent cold rolling and annealing. It is proposed that the initial hot band texture is responsible for this improvement as it induces more beneficial cold-rolling and annealing textures.

  10. Effect of Heat-Affected Zone on Spot Weldability in Automotive Ultra High Strength Steel Sheet

    NASA Astrophysics Data System (ADS)

    Nagasaka, Akihiko; Naito, Junya; Chinzei, Shota; Hojo, Tomohiko; Horiguchi, Katsumi; Shimizu, Yuki; Furusawa, Takuro; Kitahara, Yu

    Effect of heat-affected zone (HAZ) on spot weldability in automotive hot stamping (HS) steel sheet was investigated for automotive applications. Tensile test was performed on a tensile testing machine at a crosshead speed of 3 mm/min, using spot welded test specimen (Parallel length: 60 mm, Width: 20 mm, Thickness: 1.4 mm, Tab: 20×20 mm). The spot welding test was carried out using spot welded test specimen with welding current (I) of 6.3 kA to 9.5 kA. Hardness was measured with the dynamic ultra micro Vickers hardness tester. In HS steel, has very high strength of 1 500 MPa, tensile strength (TS) and total elongation (TEl) of the spot welded test specimen of HS steel were lower than those of base metal test specimen. The spot welded test specimen broke in the weld. The Vickers hardnesses (HVs) of base metal and fusion zone of hot stamping steel were around HV500. In addition, the hardness of HAZ was under HV300. The difference of hardness between fusion zone and HAZ was around HV200. The hardness distribution acted as a notch. On the other hand, in dual phase (DP) steel, has low strength of 590 MPa, the TS of spot welded test specimen of DP steel was the same as the base metal test specimen because of the breaking of base metal. The TEl of the spot welded test specimen of DP steel was smaller than that of base metal test specimen. In the spot welded test specimen of DP steel, the hardness of base metal was around HV200 and the fusion zone was around HV500. The hardness distribution did not act as a notch. The difference in hardness between base metal and HAZ acted on a crack initiation at HAZ softening.

  11. Transport of organic compounds in thermoplastic geomembranes. 1: Mathematical model

    SciTech Connect

    Park, J.K.; Hoopes, J.A.; Sakti, J.P.

    1996-09-01

    A quasi-two-dimensional partition-diffusion transport model was developed to determine the diffusion coefficient and partition coefficient for various types of geomembranes from measurements of aqueous organic compound concentrations in a confined, double-compartment apparatus with a geomembrane separating the two compartments. The geomembranes tested were high-density polyethylene (HDPE), very low-density polyethylene (VLDPE), and polyvinyl chloride (PVC) and the permeants were mixtures of methylene chloride, toluene, trichloroethylene (TCE), and m-xylene at 10--100 mg/L. The diffusion coefficient increased exponentially was unaffected by compound concentration and membrane thickness. As HDPE geomembranes had stretched by 5% of their original length, the partition coefficient increased by 0.15--0.6 times. VLDPE had 1.8--3.3 times greater partition coefficients and 1.6--2.8 times greater diffusion coefficients than HDPE, while PVC had 6.2--8.3 times greater partition coefficients and 1--1.8 times greater diffusion coefficients than HDPE.

  12. STRESS CRACKING BEHAVIOR OF HDPE GEOMEMBRANES AND ITS PREVENTION

    EPA Science Inventory

    Geomembranes made from high density polyethylene (HOPE) have a high percent crystallinity and are therefore of concern with regard to stress cracking. A review of the literature plus our field exhuming of various sites-of-opportunity gave rise to twenty-five (25) situations wh...

  13. STRESS CRACKING BEHAVIOR OF HDPE GEOMEMBRANES AND ITS PREVENTION

    EPA Science Inventory

    Geomembranes made from high density polyethylene (HOPE) have a high percent crystallinity and are therefore of concern with regard to stress cracking. A review of the literature plus our field exhuming of various sites-of-opportunity gave rise to twenty-five (25) situations wh...

  14. Parametric study on numerical simulation of the electromagnetic forming of DP780 steel workpiece with aluminium driver sheet

    NASA Astrophysics Data System (ADS)

    Park, Hyeonil; Lee, Jinwoo; Kim, Se-Jong; Lee, Youngseon; Kim, Daeyong

    2016-08-01

    The purpose of this study is to investigate the influences of numerical parameters on the electromagnetic forming (EMF) simulation. The 3-dimensional coupled electromagnetic- mechanical simulations were conducted to predict the deformation behavior of the advanced high strength steel (AHSS) sheet receiving support in EMF with aluminum driver sheet. Dual phase (DP) 780 steel workpiece was formed into a hemi elliptical protrusion shape with aluminum alloy AA1050 driver sheet using a flat spiral coil actuator and open cavity die. The deformed shape of the DP780 workpiece and the computation time with respect to element size, N cycle number and time step of electromagnetic (EM) solver were analysed.

  15. PORTSMOUTH ON-SITE DISPOSAL CELL HIGH DENSITY POLYETHYLENE GEOMEMBRANE LONGEVITY

    SciTech Connect

    Phifer, M.

    2012-01-31

    It is anticipated that high density polyethylene (HDPE) geomembranes will be utilized within the liner and closure cap of the proposed On-Site Disposal Cell (OSDC) at the Portsmouth Gaseous Diffusion Plant. The likely longevity (i.e. service life) of HDPE geomembranes in OSDC service is evaluated within the following sections of this report: (1) Section 2.0 provides an overview of HDPE geomembranes, (2) Section 3.0 outlines potential HDPE geomembranes degradation mechanisms, (3) Section 4.0 evaluates the applicability of HDPE geomembrane degradation mechanisms to the Portsmouth OSDC, (4) Section 5.0 provides a discussion of the current state of knowledge relative to the longevity (service life) of HDPE geomembranes, including the relation of this knowledge to the Portsmouth OSDC, and (5) Section 6.0 provides summary and conclusions relative to the anticipated service life of HDPE geomembranes in OSDC service. Based upon this evaluation it is anticipated that the service life of HDPE geomembranes in OSDC service would be significantly greater than the 200 year service life assumed for the OSDC closure cap and liner HDPE geomembranes. That is, a 200 year OSDC HDPE geomembrane service life is considered a conservative assumption.

  16. Optimization of CO2 laser cutting parameters on Austenitic type Stainless steel sheet

    NASA Astrophysics Data System (ADS)

    Parthiban, A.; Sathish, S.; Chandrasekaran, M.; Ravikumar, R.

    2017-03-01

    Thin AISI 316L stainless steel sheet widely used in sheet metal processing industries for specific applications. CO2 laser cutting is one of the most popular sheet metal cutting processes for cutting of sheets in different profile. In present work various cutting parameters such as laser power (2000 watts-4000 watts), cutting speed (3500mm/min – 5500 mm/min) and assist gas pressure (0.7 Mpa-0.9Mpa) for cutting of AISI 316L 2mm thickness stainless sheet. This experimentation was conducted based on Box-Behenken design. The aim of this work is to develop a mathematical model kerf width for straight and curved profile through response surface methodology. The developed mathematical models for straight and curved profile have been compared. The Quadratic models have the best agreement with experimental data, and also the shape of the profile a substantial role in achieving to minimize the kerf width. Finally the numerical optimization technique has been used to find out best optimum laser cutting parameter for both straight and curved profile cut.

  17. Dissimilar Arc Welding of Advanced High-Strength Car-Body Steel Sheets

    NASA Astrophysics Data System (ADS)

    Russo Spena, P.; D'Aiuto, F.; Matteis, P.; Scavino, G.

    2014-11-01

    A widespread usage of new advanced TWIP steel grades for the fabrication of car-body parts is conditional on the employment of appropriate welding methods, especially if dissimilar welding must be performed with other automotive steel grades. Therefore, the microstructural features and the mechanical response of dissimilar butt weld seams of TWIP and 22MnB5 steel sheets after metal-active-gas arc welding are examined. The microstructural and mechanical characterization of the welded joints was carried out by optical metallography, microhardness and tensile testing, and fractographic examination. The heat-affected zone on the TWIP side was fully austenitic and the only detectable effect was grain coarsening, while on the 22MnB5 side it exhibited newly formed martensite and tempered martensite. The welded tensile specimens exhibited a much larger deformation on the TWIP steel side than on the 22MnB5. The fracture generally occurred at the interface between the fusion zone and the heat-affected zones, with the fractures surfaces being predominantly ductile. The ultimate tensile strength of the butt joints was about 25% lower than that of the TWIP steel.

  18. Behavior of painted steel and aluminum sheet in laboratory automotive corrosion tests

    SciTech Connect

    Townsend, H.E.

    1996-01-01

    Because of environmental concern and government pressure, automakers are exploring ways to increase the fuel economy of vehicles. Mass reduction can be achieved by substituting plastics, aluminum, or high-strength steel for ordinary grades of steel in the autobody. Estimates of fuel economy increases range from 3% to 7% for each 10% reduction in mass. The use of aluminum for mass reduction currently is receiving considerable attention. Cold-rolled steel, electrogalvanized steel (60 g/m{sup 2} coating), and three aluminum alloy sheet products (Al 2036, Al 5182, and Al 6111) were painted with a full automotive paint system. These materials were tested in two laboratory cyclic corrosion test environments, GM9540P(B) and CCT-IV. Resistance to cosmetic corrosion was measured in terms of underfilm paint delamination on scribed, flat panels. Crevice corrosion resistance was determined in terms of pitting on lapped panels of like materials, and galvanic corrosion resistance was determined in terms of pitting on lapped panels of unlike materials. Cosmetic corrosion of the aluminum alloys was found to be much better than that of cold-rolled steel and slightly better than that of electrogalvanized steel. The CCT-IV test was found to be more severe than GM9540P(B) for cosmetic corrosion, but GM9540P(B) was more severe for galvanic corrosion. Galvanic current measurements indicated the difference was related to the salt solutions used in each test. The aluminum alloys were prone to crevice corrosion and to galvanic corrosion when coupled to steel. Results indicated that comparative evaluations of the corrosion resistance of these materials must take into account the possibility of crevice and galvanic effects.

  19. Tailored boron steel sheet component properties by selective laser heat treatment

    NASA Astrophysics Data System (ADS)

    Asnafi, N.; Andersson, R.; Persson, M.; Liljengren, M.

    2016-11-01

    This investigation is focused on the stamping behaviour of boron steel, the properties of which are modified by selective laser heat treatment. Both CO2 and fibre lasers are tested. By using different laser processing parameters, the hardening depth in the 1 mm thick boron steel sheet Boloc 02 is varied. Four routes are tested and verified. The forming operation (in which a so-called flexrail beam is produced) in all four routes is conducted at ambient (room) temperature. The Reference route comprises stamping of the sheet. The GridBlank route starts with selective laser heat treatment of the blank, after which the blank is allowed to cool down, moved to a hydraulic press and stamped. In the GridTube route, the blank is first stamped, after which the part is moved to a laser cell and selectively laser heat treated. The fourth route, the RapidLaser route, is similar to the GridBlank route, but a higher laser speed is used to promote higher total productivity. The GridBlank route results in the highest hardness values and the best shape accuracy. The initial sheet material exhibits a hardness of 200 HV, while the parts produced in the GridBlank route exhibit a hardness of 700 HV.

  20. Effect of Controlled Hot Rolling Parameters on Microstructure of a Nb-Microalloyed Steel Sheet

    SciTech Connect

    Khaki, Daavood Mirahmadi; Abedi, Amir

    2011-01-17

    The design of controlled rolling process of microalloyed steel sheets is affected by several factors. In this investigation, effect of the reheating, finishing and coiling temperatures of rolling, which are considered as the most effective parameters on microstructure of hot rolled products has been studied. For this purpose, seven different reheating temperatures between 1000 to 1300 deg. C with 50 deg. C increments, three different finishing temperatures of 950, 900 and 850 deg. C below the non-recrystallization temperature and one temperature of 800 deg. C in the inter critical range and four different coiling temperatures of 550, 600, 650 and 700 deg. C were chosen. By soaking the specimens in furnace, the grain coarsening temperature (T{sub gc}) is obtained about 1250 deg. C. Hence, for these kinds of steels, the reheating temperature 1200 to 1250 deg. C is recommended. Moreover, it is observed that decreasing the coiling and finishing temperatures causes more grain refinement of microstructure and the morphology is changed from polygonal ferrite to acicular one. Findings of this research provide a good connection among reheating, finishing and coiling temperatures and microstructural features of Nb-microalloyed steel sheets.

  1. Effect of material flow on joint strength in activation spot joining of Al alloy and steel sheets

    NASA Astrophysics Data System (ADS)

    Watanabe, Goro; Yogo, Yasuhiro; Takao, Hisaaki

    2014-08-01

    A new joining method for dissimilar metal sheets was developed where a rotated consumable rod of Al alloy is pressed onto an Al alloy sheet at the part overlapped with a mild steel sheet. The metal flow in the joining region is increased by the through-hole in the Al sheet and consumable Al rod. The rod creates the joint interface and pads out of the thinly joined parts through pressing. This produces a higher joint strength than that of conventional friction stir spot welding. Measurements of the joint interface showed the presence of a 5-10 nm thick amorphous layer consisting of Al and Mg oxides.

  2. Remote Laser Welding of Zinc Coated Steel Sheets in an Edge Lap Configuration with Zero Gap

    NASA Astrophysics Data System (ADS)

    Roos, Christian; Schmidt, Michael

    Remote Laser Welding (RLW) of zinc-coated steel sheets is a great challenge for the automotive industry but offers high potentials with respect to flexibility and costs. In state of the art applications, sheets are joined in overlap configuration with a preset gap for a stable zinc degassing. This paper investigates RLW of fillets without a preset gap and conditions for a stable process. The influence of process parameters on weld quality and process stability is shown. Experimental data give evidence, that the degassing of zinc through the capillary and the rear melt pool are the major degassing mechanisms. Furthermore the paper gives experimental validation of the zinc degassing in advance of the process zone to the open side of the fillet. Chemical analysis of the hot-dip galvanized zinc coating proof the iron-zinc-alloys to be the reason for a limited effectiveness of this mechanism in comparison to pure zinc as intermediate.

  3. Field exposure and outdoor scab-testing of different precoated sheet steels

    SciTech Connect

    Rendahl, B.

    1995-11-01

    The corrosion properties of 16 different types of commercial precoated sheet steels have been investigated. Of the coatings, five are hot-dipped, seven are electrolytic and four have an organic composite coating. The sheet materials have been examined with a full-paint system during 5 1/2 years in industrial and marine atmospheres and 4 years with outdoor scab-testing. The corrosion resistance has mainly been evaluated regarding delamination from three intentionally inflicted damages: scribe line, scribe cross and cut edge. The results show large differences in the delamination rates for the different coatings. For some coatings the delamination rate increased during the exposure, while for others the delamination rate was constant or decreased. Of the three performed exposures the scab-test was much more aggressive to the coatings than either field exposure.

  4. Corrosion Behavior of MIG Brazed and MIG Welded Joints of Automotive DP600-GI Steel Sheet

    NASA Astrophysics Data System (ADS)

    Basak, Sushovan; Das, Hrishikesh; Pal, Tapan Kumar; Shome, Mahadev

    2016-12-01

    Galvanized dual-phase steel sheets are extensively used by the auto industry for their corrosion resistance property. Welding by the metal inert gas (MIG) process causes degradation of the steel in the vicinity of the joint due to excessive zinc evaporation. In order to minimize Zn loss, the MIG brazing process has been tried out in lap joint configuration over a heat input range of 136-204 J mm-1. The amount of zinc loss, intermetallic formation and corrosion properties in the joint area has been evaluated for both MIG brazing and MIG welding. Corrosion rate of 21 mm year-1 has been reduced to 2 mm year-1 by adopting MIGB in place MIGW. Impedance study has shown that the corrosion mechanism in base metal, MIG brazed and MIG welded joints is dominated by charge transfer, diffusion and mixed mode control processes, respectively.

  5. Inspection of Internal Defects in Cold-Rolled Steel Sheets Using Lamb Wave

    NASA Astrophysics Data System (ADS)

    Choi, Sang-Woo; Kim, GooHwa; Bae, Jinsu

    2009-03-01

    Lamb wave was applied to inspect natural defects in the cold-rolled steel sheets in the laboratory. Oxidized inclusions were introduced artificially during casting steel slab and these real defects were stretched in rolling direction in hot and cold rolling process. Lamb wave was introduced to inspect defects in width direction which is normal to the defect direction. Inspected natural internal defects were evaluated to show their shape and to find exact location with other techniques such as magnetic particle test and 3-D X-Ray CT. There is correlation between MT indication length and Lamb wave signal level. All of real defects were located in subsurface according to the 3-D X-Ray CT results

  6. Non-proportional/Non-monotonous Deformation Modeling of an Ultra High Strength Automotive Steel Sheet

    NASA Astrophysics Data System (ADS)

    Verma, Rahul K.; Ogihara, Yuki; Kuwabara, Toshihiko; Chung, Kwansoo

    2011-08-01

    In this work, as non-proportional/non-monotonous deformation experiments, two-stage and tension-compression-tension uniaxial tests were performed, respectively, for a cold rolled ultra high strength dual phase steel sheet: DP780. Deformation behaviors under such deformation paths were found different than those of the ultra low carbon single phase steels observed by Verma et al. (Int. J. Plast. 2011, 82-101). To model the newly observed deformation behaviors, the combined type constitutive law previously proposed by Verma et al. (Int. J. Plast. 2011, 82-101) was successfully applied here. Permanent softening observed during reverse loading was properly characterized into the isotropic and kinematic hardening parts of the hardening law using tension-compression-tension test data. The cross effect observed in two-stage tests was also effectively incorporated into the constitutive law.

  7. Online coating thickness measurement and depth profiling of zinc coated sheet steel by laser-induced breakdown spectroscopy

    NASA Astrophysics Data System (ADS)

    Balzer, H.; Hoehne, M.; Sturm, V.; Noll, R.

    2005-08-01

    In this study a new method for online analysis of the zinc coating of galvanized sheet steel based on laser-induced breakdown spectroscopy (LIBS) is presented. The coating is characterized with a series of single laser bursts irradiated on the traversing sheet steel, each on a different sheet steel position. To achieve an ablation depth in the range of the coating thickness of about 10 μm a Nd:YAG laser at 1064 nm in collinear double pulse mode was used. The depth information is obtained by control of the ablation depth by adjusting the burst energy using an external electro-optical attenuator. Concepts for the determination of the coating thickness and the chemical composition are presented. The achieved thickness resolution is estimated to about 400 nm for coating thicknesses of electrolytic galvanized sheet steel in the range of 3.2 to 11.2 μm. In the case of hot-dip galvanized sheet steel information about the depth profile of aluminium can be gained by the new method.

  8. Twenty-five-year corrosion tests of 55% Al-Zn alloy coated steel sheet

    SciTech Connect

    Townsend, H.E. )

    1993-04-01

    Long-term atmospheric corrosion tests of steel sheet hot-dip coated with a series of aluminum-zinc alloy compositions were conducted in a wide range of environments. In a severe marine environment, coatings containing 44.6% or more aluminum lasted about three times as long as conventional galvanized with the same coating thickness. In moderate marine, rural, and industrial environments, coatings containing 44.6% or more aluminum remained intact after 25 years and have already lasted twice as long as conventional galvanized.

  9. Strain-Magnetization Properties and Domain Structures of Silicon Steel Sheets

    NASA Astrophysics Data System (ADS)

    Notoji, Atsushi; Saito, Akihiko; Hayakawa, Motozo

    The effects of tensile stress and strain on magnetization and magnetic domains in silicon steel sheets were investigated. The magnetization of elastic deformation regions decreased with increase of strain and the strain-magnetization properties of plastic deformation regions under stress showed peculiar characteristics. The magnetization increased with decreasing strain. We observed Lancet and other domains in a sample, especially around the boundary of crystal, after removing stress applied to a plastic deformation region. This phenomenon can be explained by changes in the domain structures, which were partly observed. This results obtained in this investigation can be applied to the nondestructive detection of fatigue in metallic magnetic materials.

  10. Behavior of painted steel and aluminum sheet in laboratory corrosion tests

    SciTech Connect

    Townsend, H.E.

    1995-11-01

    Cold rolled steel, electrogalvanized steel (60 g/m{sup 2} coating), and three aluminum-alloy (2036, 5182, and 6111) sheet products were painted with a full automotive paint system. These materials were tested in two laboratory cyclic corrosion test environments, namely, GM9540Ps(B) and CCT-4. Resistance to cosmetic corrosion was measured in terms of underfilm paint delamination on scribed, flat panels. Crevice corrosion resistance was determined in terms of pitting on lapped panels of like materials, and galvanic corrosion resistance in terms of pitting on lapped panels of unlike materials. Cosmetic corrosion of the aluminum alloys was found to be much better than that of cold rolled, and slightly better than that of electrogalvanized steel. The CCT-IV test was found to be more severe than GM9540P(B) for cosmetic corrosion, but GM9540P(B) was more severe for galvanic corrosion. Galvanic current measurements indicate that the difference is related to the salt solutions used in each test. Aluminum alloys were found to be prone to crevice corrosion and to galvanic corrosion when coupled to steel. These results indicate that comparative evaluations of the corrosion resistance of these materials must take into account the possibility of crevice and galvanic effects.

  11. Effect of the compact Ti layer on the efficiency of dye-sensitized solar cells assembled using stainless steel sheets

    NASA Astrophysics Data System (ADS)

    Meng, Lijian; Wu, Mingxing; Wang, Yongmei; Guo, Wei; Ma, Chunyu; Ma, Tingli; Silva, Rui

    2013-06-01

    Titanium films have been deposited on stainless steel metal sheets using dc magnetron sputtering technique at different substrate temperatures. The structure of the titanium films strongly depend on the substrate temperature. The titanium film deposited at the substrate temperature lower than 300 °C has a loose flat sheet grains structure and the titanium film prepared at the substrate temperature higher than 500 °C has a dense nubby grains structure. The DSSC assembled using stainless steel sheet coated with titanium film deposited at high substrate temperature has a low charge transfer resistance in the TiO2/Ti interface and results in a high conversion efficiency. The DSSC assembled using stainless steel sheet coated with titanium film deposited at temperature higher than 500 °C has higher conversion efficiency than that assembled using titanium metal sheet as the substrate. The maximum conversion efficiency, 2.26% is obtained for DSSC assembled using stainless steel sheet coated with titanium film deposited at 700 °C substrate temperature, which is about 70% of the conversion efficiency of the FTO reference cell used in this study.

  12. Impact of landfill liner time-temperature history on the service life of HDPE geomembranes.

    PubMed

    Rowe, R Kerry; Islam, M Z

    2009-10-01

    The observed temperatures in different landfills are used to establish a number of idealized time-temperature histories for geomembrane liners in municipal solid waste (MSW) landfills. These are then used for estimating the service life of different HDPE geomembranes. The predicted antioxidant depletion times (Stage I) are between 7 and 750 years with the large variation depending on the specific HDPE geomembrane product, exposure conditions, and most importantly, the magnitude and duration of the peak liner temperature. The higher end of the range corresponds to data from geomembranes aged in simulated landfill liner tests and a maximum liner temperature of 37 degrees C. The lower end of the range corresponds to a testing condition where geomembranes were immersed in a synthetic leachate and a maximum liner temperature of 60 degrees C. The total service life of the geomembranes was estimated to be between 20 and 3300 years depending on the time-temperature history examined. The range illustrates the important role that time-temperature history could play in terms of geomembrane service life. The need for long-term monitoring of landfill liner temperature and for geomembrane ageing studies that will provide improved data for assessing the likely long-term performance of geomembranes in MSW landfills are highlighted.

  13. Stress and deformation of ceramic rolls to produce high quality zinc coated steel sheet

    NASA Astrophysics Data System (ADS)

    Sakai, Hiromasa; Noda, Nao-Aki; Sano, Yoshikazu; Takase, Yasushi; Zhang, Guowei

    2017-05-01

    Several ceramic rolls can be used efficiently to produce high quality zinc coated steel sheet used for automobiles. Those ceramics rolls may provide a longer life and reduce the cost for the maintenance because of its large heat resistance and large wear resistance. One example may be seen in sink rolls used in molten zinc bath to manufacture zinc coated steel sheet. Since the rolls are subjected to large thermal stress and mechanical loading, care should be taken for the risk of fracture due to the ceramic brittleness. Moreover, since the sleeve and shafts can be connected only by using small shrink fitting ratio, another failure risk should be considered for the separation of those components [25, 26]. In this paper, therefore, the mechanical and thermal stress and separation condition will be investigated considering the separation of the connected portion. Here, by using the finite volume method the heat transfer coefficient is discussed and by using the finite element method the thermal stress is considered.

  14. Nanoscale analysis of surface oxides on ZnMgAl hot-dip-coated steel sheets.

    PubMed

    Arndt, M; Duchoslav, J; Itani, H; Hesser, G; Riener, C K; Angeli, G; Preis, K; Stifter, D; Hingerl, K

    2012-05-01

    In this work, the first few nanometres of the surface of ZnMgAl hot-dip-galvanised steel sheets were analysed by scanning Auger electron spectroscopy, angle-resolved X-ray photoelectron spectroscopy and atomic force microscopy. Although the ZnMgAl coating itself is exhibiting a complex micro-structure composed of several different phases, it is shown that the topmost surface is covered by a smooth, homogeneous oxide layer consisting of a mixture of magnesium oxide and aluminium oxide, exhibiting a higher amount of magnesium than aluminium and a total film thickness of 4.5 to 5 nm. Especially by the combined analytical approach of surface-sensitive methods, it is directly demonstrated for the first time that within surface imprints--created by industrial skin rolling of the steel sheet which ensures a smooth surface appearance as well as reduced yield-point phenomenon--the original, smooth oxide layer is partly removed and that a layer of native oxides, exactly corresponding to the chemical structure of the underlying metal phases, is formed.

  15. Time-dependent mechanical response of HDPE geomembranes

    SciTech Connect

    Merry, S.M.; Bray, J.D.

    1997-01-01

    Geomembranes are used extensively in the construction of base liners and cover systems for both hazardous and municipal waste-containment facilities. Characterization of the long-term mechanical response of geomembranes used in waste-containment facilities is crucial to designing base liner and over systems that perform satisfactorily. To investigate the long-term mechanical response, strain-controlled multiaxial tension testing was performed over a fourfold variation of strain rate using a newly developed multiaxial tension-test apparatus capable of performing constant strain rate and constant stress creep tests. This device subjects a geomembrane specimen to multiaxial stress states and allows for the development of strain conditions that vary from plane strain at the clamped edges to balanced biaxial at the center. Results from testing high-density polyethylene (HDPE) specimens indicate that the secant modulus and strength decreases considerably at strain rates appropriate for long-term field applications. The strength of HDPE measured at a typical laboratory strain rate of 1% per minute can be more than twice the strength predicted at a strain rate of 1E-6% per minute, which may be representative of field performance for a typical 30-year design life. A hyperbolic model and the Singh-Mitchell creep model (which was originally formulated for soils) are shown to capture the time-dependent mechanical response of HDPE well.

  16. Partitioning and diffusion of PBDEs through an HDPE geomembrane.

    PubMed

    Rowe, R Kerry; Saheli, Pooneh T; Rutter, Allison

    2016-09-01

    Polybrominated diphenyl ether (PBDE) has been measured in MSW landfill leachate and its migration through a modern landfill liner has not been investigated previously. To assure environmental protection, it is important to evaluate the efficacy of landfill liners for controlling the release of PBDE to the environment to a negligible level. The partitioning and diffusion of a commercial mixture of PBDEs (DE-71: predominantly containing six congeners) with respect to a high-density polyethylene (HDPE) geomembrane is examined. The results show that the partitioning coefficients of the six congeners in this mixture range from 700,000 to 7,500,000 and the diffusion coefficients range from 1.3 to 6.0×10(-15)m(2)/s depending on the congener. This combination of very high partitioning coefficients and very low diffusion coefficients suggest that a well constructed HDPE geomembrane liner will be an extremely effective barrier for PBDEs with respect to diffusion from a municipal solid waste landfill, as illustrated by an example. The results for pure diffusion scenario showed that the congeners investigated meet the guidelines by at least a factor of three for an effective geomembrane liner where diffusion is the controlling transport mechanism. Copyright © 2016 Elsevier Ltd. All rights reserved.

  17. The influence of heat treatment on properties of cold rolled alloyed steel and nickel superalloys sheets used in aircraft industry

    NASA Astrophysics Data System (ADS)

    Zaba, K.; Dul, I.; Puchlerska, S.

    2017-02-01

    Superalloys based on nickel and selected steels are widely used in the aerospace industry, because of their excellent mechanical properties, heat resistance and creep resistance. Metal sheets of these materials are plastically deformed and applied, inter alia, to critical components of aircraft engines. Due to their chemical composition these materials are hardly deformable. There are various methods to improve the formability of these materials, including plastic deformation at an elevated or high temperature, or a suitable heat treatment before forming process. The paper presents results of the metal sheets testing after heat treatment. For the research, sheets of two types of nickel superalloys type Inconel and of three types of steel were chosen. The materials were subjected to multivariate heat treatment at different temperature range and time. After this step, mechanical properties were examined according to the metal sheet rolling direction. The results were compared and the optimal type of pre-trial softening heat treatment for each of the materials was determined.

  18. Orientation Dependence of Cracking in Hot-Dip Zn-Al-Mg Alloy Coatings on a Sheet Steel

    NASA Astrophysics Data System (ADS)

    Park, Y. B.; Kim, I. G.; Kim, S. G.; Kim, W. T.; Kim, T. C.; Oh, M. S.; Kim, J. S.

    2017-03-01

    The present study was aimed at investigating a basic cause of cracking in hot-dip Zn-Al-Mg alloy coatings on an extra deep drawing quality sheet steel. The electron backscattering diffraction technique was employed to examine the crystallographic planes of the cracks generated before and after bending deformation of the coated steel sheets. It was clarified that the occurrence of cracking in the Zn-Al-Mg alloy coatings absolutely depends on the orientation of the primary Zn and eutectic Zn alloy phases. Finally, a cracking mechanism was proposed on the basis of the anisotropy of thermal expansion and the Young's modulus in the phases constituting the coatings.

  19. Orientation Dependence of Cracking in Hot-Dip Zn-Al-Mg Alloy Coatings on a Sheet Steel

    NASA Astrophysics Data System (ADS)

    Park, Y. B.; Kim, I. G.; Kim, S. G.; Kim, W. T.; Kim, T. C.; Oh, M. S.; Kim, J. S.

    2017-01-01

    The present study was aimed at investigating a basic cause of cracking in hot-dip Zn-Al-Mg alloy coatings on an extra deep drawing quality sheet steel. The electron backscattering diffraction technique was employed to examine the crystallographic planes of the cracks generated before and after bending deformation of the coated steel sheets. It was clarified that the occurrence of cracking in the Zn-Al-Mg alloy coatings absolutely depends on the orientation of the primary Zn and eutectic Zn alloy phases. Finally, a cracking mechanism was proposed on the basis of the anisotropy of thermal expansion and the Young's modulus in the phases constituting the coatings.

  20. Influence of material quality on the magnetic and mechanical properties of steel sheet for salient pole electrical machines

    NASA Astrophysics Data System (ADS)

    De Wulf, Marc; Jacobs, Sigrid; Melkebeek, Jan

    2003-01-01

    Different steel qualities have been investigated for their suitability as pole sheets in synchronous machines with salient poles, which are applied in hydro-electric power stations. The European standard EN 10265: 1995 on magnetic materials—specification for steel sheet and strip with specified mechanical properties and magnetic permeability—served as a guideline. Attention is devoted to the measurement of DC magnetic properties of the material. A survey on the mechanical and magnetic properties of the examined material qualities (hot rolled and cold rolled materials) is given.

  1. Characterisation of the Dynamic Behaviour of Laminated Sheet Glass in Steel-Glass Façades

    NASA Astrophysics Data System (ADS)

    Segura, C. Colomer; Feldmann, M.

    The use of steel-glass façades has become a very standard feature in modern design of buildings, very often including laminated sheet glass panes as a load bearing element. While these elements are essentially subjected to dynamic loading due to wind, its design is still based on static load assumptions. A more exact approach is not possible due to the uncertainties regarding the transfer function of the glass panes to the structure. In this paper, basic modal identification techniques are used to characterise the dynamic behaviour of laminated sheet glass and to give a first approach to account for dynamic effects on steel-glass façades.

  2. Corrosion of steel members strengthenened with carbon fiber reinforced polymer sheets

    NASA Astrophysics Data System (ADS)

    Bumadian, Ibrahim

    Due to many years of service at several cases of exposure at various environments there are many of steel bridges which are in need of rehabilitation. The infrastructure needs upgrading, repair or maintenance, and also strengthening, but by using an alternative as retrofits methods. The alternative retrofit method, which used fiber reinforced polymer (FRP) composite materials which their strength materials comes largely from the fiber such as carbon, glass, and aramid fiber. Of the most important materials used in the rehabilitation of infrastructure is a composite material newly developed in bonded externally carbon fiber and polymer (CFRP) sheets, which has achieved remarkable success in the rehabilitation and upgrading of structural members. This technique has many disadvantages one of them is galvanic corrosion. This study presents the effect of galvanic corrosion on the interfacial strength between carbon fiber reinforced polymer (CFRP) sheets and a steel substrate. A total of 35 double-lap joint specimens and 19 beams specimens are prepared and exposed to an aggressive service environment in conjunction with an electrical potential method accelerating corrosion damage. Six test categories are planned at a typical exposure interval of 12 hours, including five specimens per category for double-lap joint specimens. And six test categories are planned at a typical exposure interval of 12 hours, including three specimens per category for Beam section specimens. In addition one beam section specimen is control. The degree of corrosion is measured. Fourier transform infrared (FTIR) reflectance spectroscopy has been used to monitor and confirm the proposed corrosion mechanisms on the surface of CFRP. In this study we are using FTIR-spectroscopic measurement systems in the mid infrared (MIR) wavelength region (4000 - 400) cm-1 to monitor characteristic spectral features. Upon completion of corrosion processes, all specimens are monotonically loaded until failure

  3. 76 FR 77013 - Tin- and Chromium-Coated Steel Sheet From Japan; Scheduling of a Full Five-Year Review Concerning...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-09

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Tin- and Chromium-Coated Steel Sheet From Japan; Scheduling of a Full Five-Year Review Concerning... of the antidumping duty order on tin- and chromium-coated steel sheet from Japan would be likely...

  4. Energy characteristics of the CO2 laser cutting of thick steel sheets

    NASA Astrophysics Data System (ADS)

    Orishich, A. M.

    2012-01-01

    In the present paper the scaling laws for the oxygen-assisted laser cutting of low-carbon steel of 5-25 mm is studied experimentally. No dross and minimal roughness of the cut surface were chosen as criteria of quality. The paper also studies the possibility to describe the cutting process by the similarity method and as ratios between dimensionless variables. Normalized power W/ktT, normalized velocity Vcb/a (Peclet number) and kerf width have special optimum numb. Formulas were obtained to determine the optimum values of the laser power and cutting speed for the given sheet thickness. The energy balance of the oxygen-assisted laser cutting is studied experimentally at these optimum parameters. The absorbed laser energy, heat conduction losses and cut width were measured experimentally, and then the energy of exothermic reaction of oxidation was found from the balance equation. To define the integral coefficient of absorption, the laser power was measured on the cutting channel exit during the cutting. The heat conduction losses were measured by the calorimetric method. It has been established that the absorbed laser energy, oxidation energy, thermal losses and melting enthalpy related to a sheet thickness unit, do not depend on the sheet thickness at the cutting with the minimal roughness. The results enable to determine the fraction of the oxidized iron in the melt and thermal efficiency at the cutting with the minimal roughness. The share of the oxidation reaction energy is 50-60% in the total contributed energy.

  5. Study of CW Nd-Yag laser welding of Zn-coated steel sheets

    NASA Astrophysics Data System (ADS)

    Fabbro, Rémy; Coste, Frédéric; Goebels, Dominique; Kielwasser, Mathieu

    2006-01-01

    The welding of Zn-coated steel thin sheets is a great challenge for the automotive industry. Previous studies have defined the main physical processes involved. For non-controlled conditions, the zinc vapour expelled from the interface of the two sheets violently expands inside the keyhole and expels the melt pool. When using CO2 lasers, we have previously shown that an elongated laser spot produces an elongated keyhole, which is efficient for suppressing this effect. We have adopted a similar approach for CW Nd : Yag laser welding and we observe that an elongated spot is not necessary for achieving good weld seams. Several diagnostics were used in order to understand these interesting results. High-speed video camera visualizations of the top and the bottom of the keyhole during the process show the dynamics of the keyhole hydrodynamic behaviour. It appears that the role of the reflected beam on the front keyhole wall for generating a characteristic rear wall deformation is crucial for an efficient stabilization of the process. Our dynamic keyhole modelling, which includes ray tracing, totally confirms this interpretation and explains the results for very different experimental conditions (effect of welding speed, laser intensity, variable sheet thickness, laser beam intensity distribution) that will be presented.

  6. The effect of surface morphology on the friction of electrogalvanized sheet steel in forming processes

    SciTech Connect

    Skarpelos, Peter N.

    1993-12-01

    The effect in the drawbead simulator test were evaluated for a set of commercially coated steels and a set of laboratory coated steels with underlying surfaces produced by laser textured, shot blast, and electro-discharge textured rolls. In general, surfaces with higher roughness (Ra parameter) measured lower friction in the DBS tests. The requisite roughness amplitude necessary for low friction was moderated somewhat by having a more closely spaced roughness as described by the median wavelength, λm, of the power spectrum. This effect is due to interaction with the lubricant by the micro-roughness imparted by the galvanizing process. The lubricant tends to be retained better by the surfaces with the micro-roughness, thereby increasing the amount of elasto- and plasto-hydrodynamic support of the load. Other variables, such as large variations in thickness of the sheet can mask the effect of the surface by changing the actual distance of sliding contact during the DBS test. For tests where the amount of sliding is similar, the effect of roughness is significant. The friction measured for EG steels in the DBS test is dominated by deformation of the surface with plowing by the asperities of the tooling adding to that caused by the deformation. The size of the plow marks in the deformed surfaces corresponds to the roughness of the tooling and no significant evidence of wear particles was observed.

  7. Investigation on the cold rolling and structuring of cold sprayed copper-coated steel sheets

    NASA Astrophysics Data System (ADS)

    Bobzin, K.; Öte, M.; Wiesner, S.; Gerdt, L.; Senge, S.; Hirt, G.

    2017-03-01

    A current driving force of research is lightweight design. One of the approaches to reduce the weight of a component without causing an overall stiffness decrease is the use of multi-material components. One of the main challenges of this approach is the low bonding strength between different materials. Focusing on steel-aluminum multi-material components, thermally sprayed copper coatings can come into use as a bonding agent between steel sheets and high pressure die cast aluminum to improve the bonding strength. This paper presents a combination of cold gas spraying of copper coatings and their subsequent structuring by rolling as surface pretreatment method of the steel inserts. Therefore, flat rolling experiments are performed with samples in “as sprayed” and heat treated conditions to determine the influence of the rolling process on the bond strength and the formability of the coating. Furthermore, the influence of the rolling on the roughness and the hardness of the coating was examined. In the next step, the coated surface was structured, to create a surface topology suited for a form closure connection in a subsequent high-pressure die casting process. No cracks were observed after the cold rolling process with a thickness reduction of up to ε = 14 % for heat treated samples. Structuring of heat treated samples could be realized without delamination and cracking.

  8. Finite Element and Experimental Analyses on the Formability of Steel Sheets Produced by Compact Endless Cast and Rolling

    NASA Astrophysics Data System (ADS)

    Bae, Jae Wung; Um, Ho Yong; Lee, Sang Hyun; Min, Byeoung Jin; Kim, Seong Yeon; Chung, Jae Sook; Park, Kyo Sun; Seo, Min Hong; Kim, Hyoung Seop

    2017-03-01

    Although the compact endless cast and rolling mill (CEM) is a promising candidate as a next-generation energy-saving steel process, due to its short history, the formability of the steel sheet produced by the CEM process are not known yet. Herein, drawability and stretchability of low-carbon steel sheets produced by the CEM process are investigated and compared with those of conventional hot-rolled low-carbon steel sheets, to estimate its applicability to industrial parts. Finite element analyses using the Gurson-Tvergaard-Needleman damage model were conducted and compared with the experimental results. Homogeneous microstructure and relatively strong textures of {111}||ND γ-fibers and <110>||RD α-fibers were developed in the CEM-processed steel in comparison with the conventional hot-rolled specimen. The drawn cup of the CEM specimen showed weak earing phenomena, while having higher limiting drawing ratios (2.0 and 1.95 in the experimental and numerical simulation, respectively). Furthermore, a difference in limit dome height between the two specimens is negligible. Therefore, it is confirmed that CEM-processed steels have comparable properties of strength and formability, provide an effective manufacturing process, and exhibit good potential as a next-generation energy-saving process.

  9. Finite Element and Experimental Analyses on the Formability of Steel Sheets Produced by Compact Endless Cast and Rolling

    NASA Astrophysics Data System (ADS)

    Bae, Jae Wung; Um, Ho Yong; Lee, Sang Hyun; Min, Byeoung Jin; Kim, Seong Yeon; Chung, Jae Sook; Park, Kyo Sun; Seo, Min Hong; Kim, Hyoung Seop

    2017-01-01

    Although the compact endless cast and rolling mill (CEM) is a promising candidate as a next-generation energy-saving steel process, due to its short history, the formability of the steel sheet produced by the CEM process are not known yet. Herein, drawability and stretchability of low-carbon steel sheets produced by the CEM process are investigated and compared with those of conventional hot-rolled low-carbon steel sheets, to estimate its applicability to industrial parts. Finite element analyses using the Gurson-Tvergaard-Needleman damage model were conducted and compared with the experimental results. Homogeneous microstructure and relatively strong textures of {111}||ND γ-fibers and <110>||RD α-fibers were developed in the CEM-processed steel in comparison with the conventional hot-rolled specimen. The drawn cup of the CEM specimen showed weak earing phenomena, while having higher limiting drawing ratios (2.0 and 1.95 in the experimental and numerical simulation, respectively). Furthermore, a difference in limit dome height between the two specimens is negligible. Therefore, it is confirmed that CEM-processed steels have comparable properties of strength and formability, provide an effective manufacturing process, and exhibit good potential as a next-generation energy-saving process.

  10. Microstructural Developments Leading to New Advanced High Strength Sheet Steels: A Historical Assessment of Critical Metallographic Observations

    SciTech Connect

    Matlock, David K

    2015-08-03

    In the past 30+ years significant advancements have been made in the development of higher strength sheet steels with improved combinations of strength and ductility that have enabled important product improvements leading to safer, lighter weight, and more fuel efficient automobiles and in other applications. Properties of the primarily low carbon, low alloy steels are derived through careful control of time-temperature processing histories designed to produce multiphase ferritic based microstructures that include martensite and other constituents including retained austenite. The basis for these developments stems from the early work on dual-phase steels which was the subject of much interest. In response to industry needs, dual-phase steels have evolved as a unique class of advanced high strength sheet steels (AHSS) in which the thermal and mechanical processing histories have been specifically designed to produce constituent combinations for the purpose of simultaneously controlling strength and deformation behavior, i.e. stress-strain curve shapes. Improvements continue as enhanced dual-phase steels have recently been produced with finer microstructures, higher strengths, and better overall formability. Today, dual phase steels are the primary AHSS products used in vehicle manufacture, and several companies have indicated that the steels will remain as important design materials well into the future. In this presentation, fundamental results from the early work on dual-phase steels will be reviewed and assessed in light of recent steel developments. Specific contributions from industry/university cooperative research leading to product improvements will be highlighted. The historical perspective provided in the evolution of dual-phase steels represents a case-study that provides important framework and lessons to be incorporated in next generation AHSS products.

  11. New approach to online monitoring of the Al depth profile of the hot-dip galvanised sheet steel using LIBS.

    PubMed

    Balzer, Herbert; Hoehne, Manuela; Noll, Reinhard; Sturm, Volker

    2006-05-01

    In this study a new approach to the online monitoring of the Al depth profile of hot-dip galvanised sheet steel is presented, based on laser-induced breakdown spectroscopy (LIBS). The coating composition is measured by irradiating the traversing sheet steel with a series of single laser bursts, each at a different sheet steel position. An ablation depth in the same range as the coating thickness (about 10 microm) is achieved by applying a Nd:YAG laser at 1064 nm in collinear double-pulse and triple-pulse mode. The ablation depth is controlled by adjusting the burst energy with an external electro-optical attenuator. A fingerprint of the depth profile is gained by measuring the LIBS signals from zinc, aluminium and iron as a function of the burst energy, and by post-processing the data obtained. Up to three depths can be sampled simultaneously with a single laser burst by measuring the LIBS signals after each pulse within the laser burst. A concept for continuously monitoring the Al depth profile during the galvanising process is presented and applied to different hot-dip galvanised coatings. The method was tested on rotating sheet steel disks moving at a speed of up to 1 m/s. The potential and limitations of the new method are discussed.

  12. Experimental and Numerical Studies on Isothermal and Non-isothermal Deep Drawing of IS 513 CR3 Steel Sheets

    NASA Astrophysics Data System (ADS)

    Mayavan, T.; Karthikeyan, L.; Senthilkumar, V. S.

    2016-11-01

    The present work aims to investigate the effects of the temperature gradient developed within the tool profiles on the formability of IS 513 CR3-grade steel sheets using the cup drawing test. The deformation characteristics of steel sheets were analyzed by comparing the thicknesses in various regions of the formed cup and also the limiting drawing ratios (LDR). Finite element simulations were carried out to predict the behavior of the steel sheets in isothermal and non-isothermal forming using Abaqus/Standard 6.12-1. An analytical model created by Kim was used to validate the experimental and finite element analysis (FEA) results on identical process parameters. Both the FEA and analytical modeling results showed that formability improvement is possible in warm forming; the findings are in good agreement with the experimental results in determining the locations and values of excessive thinning. The results also indicated that formability improvement cannot be achieved by keeping the tooling temperature at the same level. The LDR increased by around 9.5% in isothermal forming and by 19% in non-isothermal forming (with the punch maintained at a lower temperature compared with the die and blank holder). In addition, the fractured surfaces of unsuccessfully formed samples were analyzed using scanning electron microscopy. Metallographic investigations confirmed that the fracture mechanism during the forming of IS 513 CR3-grade steel sheets depends on the brittleness, strain hardening value, forming temperature, and magnitude of stresses developed.

  13. 75 FR 57899 - Certain Stainless Steel Sheet and Strip in Coils from Italy and Mexico: Extension of Time Limits...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-23

    ... orders on certain stainless steel sheet and strip (SSSS) in coils from, inter alia, Italy and Mexico... intent to participate in all of the sunset reviews of the antidumping duty orders on SSSS in coils from... to the Notice of Initiation for all antidumping duty orders covering SSSS in coils from the...

  14. Standard specification for steel, sheet and strip, high-strength, low-alloy, columbium or vanadium, or both, hot-rolled and cold-rolled. ASTM standard

    SciTech Connect

    1998-09-01

    DoD adopted. This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A05.19 on Steel Sheet and Strip. Current edition approved Jun. 10, 1998 and published September 1998. Originally published as A 607-70. Last previous edition was A 607-96.

  15. Sealable joint steel sheet piling for groundwater control and remediation: Case histories

    SciTech Connect

    Smyth, D.; Jowett, R.; Gamble, M.

    1997-12-31

    The Waterloo Barrier{trademark} steel sheet piling (patents pending) incorporates a cavity at each interlocking joint that is flushed clean and injected with sealant after the piles have been driven into the ground to form a vertical cutoff wall. The installation and sealing procedures allow for a high degree of quality assurance and control. Bulk wall hydraulic conductivities of 10{sup -8} to 10{sup -10} cm/sec have been demonstrated at field installations. Recent case histories are presented in which Waterloo Barrier{trademark} cutoff walls are used to prevent off-site migration of contaminated groundwater or soil gases to adjacent property and waterways. Full enclosures to isolate DNAPL source zones or portions of contaminated aquifers for pilot-scale remediation testing will also be described. Monitoring data will be used to demonstrate the effectiveness of the Waterloo Barrier{trademark} in these applications.

  16. Effect of plastic strain on magnetic and mechanical properties of ultralow carbon sheet steel

    SciTech Connect

    Swartzendruber, L.J.; Hicho, G.E.; Harsh Deep Chopra; Leigh, S.D.; Adam, G.; Tsory, E.

    1997-04-01

    We have investigated how plastic deformation changes the yield stress and the magnetic properties of an ultralow carbon sheet steel. Plastic strains up to 10{percent} nearly doubled the yield stress from 150 to 290 MPa (22{endash}42 ksi), and the coercive field from 0.17 to 0.31 kA/m (2.1{endash}3.9 Oe). The effects on other magnetic properties, such as the Barkhausen signal and permeability, were also determined. It was found that a single magnetic parameter could be related to the yield stress with residual standard deviations as low as 1 MPa (0.2 ksi). Observations using a high-resolution interference{endash}contrast colloid technique revealed a fine intragrain magnetic domain structure with the walls more effectively pinned in the 10{percent} strained material. {copyright} {ital 1997 American Institute of Physics.}

  17. Analysis of Microstructure Evolution in Quenching and Partitioning Automotive Sheet Steel

    NASA Astrophysics Data System (ADS)

    Speer, John G.; de Moor, E.; Findley, K. O.; Matlock, D. K.; de Cooman, B. C.; Edmonds, D. V.

    2011-12-01

    Extensive research efforts are underway globally to develop new steel microstructure concepts for high-strength sheet products, driven largely by the need for lightweight automotive structures in support of designs to enhance occupant safety and energy efficiency. One promising approach, involving the quenching and partitioning (Q&P) process, was introduced in the predecessor to this paper series, Austenite Formation and Decomposition, 2003.[1] Development of the Q&P process has continued through to the present, and the current status is highlighted in this article, along with some alternative approaches that are also receiving attention. Special emphasis is placed on the synthesis and interpretation of the fundamental phase transformation responses, perspectives related to alloying and processing, and the resulting microstructure and properties. Key mechanistic issues are discussed, including carbide formation and suppression, migration of the martensite/austenite interface, carbon partitioning, and partitioning kinetics.

  18. Non-destructive Texture Measurement of Steel Sheets with Compact Neutron Source “RANS”

    NASA Astrophysics Data System (ADS)

    Takamura, M.; Ikeda, Y.; Sunaga, H.; Taketani, A.; Otake, Y.; Suzuki, H.; Kumagai, M.; Hama, T.; Oba, Y.

    2016-08-01

    Neutron diffraction is well known to be a useful technique for measuring a bulk texture of metallic materials taking advantage of a large penetration depth of the neutron beam. However, this technique has not been widely utilized for the texture measurement because large facilities like a reactor or a large accelerator are required in general. In contrast, RANS (Riken Accelerator-driven Compact Neutron Source) has been developed as a neutron source which can be used easily in laboratories. In this study, texture evolution in steel sheets with plastic deformation was successfully measured using RANS. The results show the capability of the compact neutron source for the analysis of the crystal structure of metallic materials, which leads us to a better understanding of plastic deformation behavior.

  19. Energy characteristics of cutting of thick steel sheets by a CO2 and fiber laser

    NASA Astrophysics Data System (ADS)

    Orishich, A. M.; Shulyatyev, V. B.; Malikov, A. G.; Golishev, A. A.

    2013-02-01

    Oxygen-assisted laser cutting of low-carbon steel with a fiber laser is studied experimentally. The objective of the work is to find the link between the cutting quality (which is low roughness and no dross) and energy characteristics of the cutting. Cutting parameters are expressed though two dimensionless complexes, namely the Peclet number and dimensionless laser power. It is founded that for the cutting with minimal roughness, the Peclet number is of 0.35…0.4, and the contribution of the absorbed laser energy in the unit of removed material volume is 12…14 J/mm3 for sheets of 3, 5, and 10 mm. The results are compared to the data obtained for the СО2 laser.

  20. Nondestructive Evaluation of Friction Stir-Welded Aluminum Alloy to Coated Steel Sheet Lap Joint

    NASA Astrophysics Data System (ADS)

    Das, H.; Kumar, A.; Rajkumar, K. V.; Saravanan, T.; Jayakumar, T.; Pal, Tapan Kumar

    2015-11-01

    Dissimilar lap joints of aluminum sheet (AA 6061) of 2 mm thickness and zinc-coated steel sheet of 1 mm thickness were produced by friction stir welding with different combinations of rotational speed and travel speed. Ultrasonic C- and B-scanning, and radiography have been used in a complementary manner for detection of volumetric (cavity and flash) and planar (de bond) defects as the defects are in micron level. Advanced ultrasonic C-scanning did not provide any idea about the defects, whereas B-scanning cross-sectional image showed an exclusive overview of the micron-level defects. A digital x-ray radiography methodology is proposed for quality assessment of the dissimilar welds which provide three-fold increase in signal-to-noise ratio with improved defect detection sensitivity. The present study clearly shows that the weld tool rotational speed and travel speed have a decisive role on the quality of the joints obtained by the friction stir welding process. The suitability of the proposed NDE techniques to evaluate the joint integrity of dissimilar FSW joints is thus established.

  1. Texture development and hardening characteristics of steel sheets under plane-strain compression

    SciTech Connect

    Friedman, P.A.; Liao, K.C.; Pan, J.; Barlat, F.

    1999-04-01

    Crystallographic texture development and hardening characteristics of a hot-rolled, low-carbon steel sheet due to cold rolling were investigated by idealizing the cold rolling process as plane-strain compression. The starting anisotropy of the test material was characterized by examination of the grain structure by optical microscopy and the preferred crystal orientation distribution by x-ray diffraction. Various heat treatments were used in an effort to remove the initial deformation texture resulting from hot rolling. The plastic anisotropy of the starting material was investigated with tensile tests on samples with the tensile axis parallel, 45{degree}, and perpendicular to the rolling direction. The grain structure after plane-strain compression was studied by optical microscopy, and the new deformation texture was characterized by x-ray diffraction pole figures. These figures are compared with the theoretical pole figures produced from a Taylor-like polycrystal model based on a pencil-glide slip system. The uniaxial tensile stress-strain curve and the plane-strain, compressive stress-strain curve of the sheet were used to calibrate the material parameters in the model. The experimental pole figures were consistent with the findings in the theoretical study. The experimental and theoretical results suggest that the initial texture due to hot rolling was insignificant as compared with the texture induced by large strains under plane-strain compression.

  2. Mechanical Properties Involved in the Micro-forming of Ultra-thin Stainless Steel Sheets

    NASA Astrophysics Data System (ADS)

    Pham, Cong-Hanh; Thuillier, Sandrine; Manach, Pierre-Yves

    2015-08-01

    The objective of this paper is to characterize the mechanical behavior of an ultra-thin stainless steel, of 0.15-mm thickness, that is commonly used in the manufacturing of miniature connectors. The main focus is the relationship between some microstructural features, like grain size and surface roughness, and the macroscopic mechanical behavior investigated in uniaxial tension and simple shear. In tension, adaptations to the very small sheet thickness, in order to hold the specimen under the grips, are presented. Yield stress, initial elastic modulus, and evolution of the loading-unloading slope with plastic deformation were evaluated. Moreover, the kinematic contribution to the hardening was characterized by monotonic and cyclic simple shear test and reproduced by a mixed hardening law implemented in Abaqus finite element code. Then, the evolution of surface roughness with plastic strain, both in tension and simple shear, was analyzed. It was shown that in the case of an ultra-thin sheet, the stress levels, calculated either from an average thickness or when considering the effect of the surface roughness, exhibit a significant difference. Finally, the influence of surface roughness on the fracture of a tensile specimen was also investigated.

  3. Temperature Effects on the Magnetic Properties of Silicon-Steel Sheets Using Standardized Toroidal Frame

    PubMed Central

    Wu, Cheng-Ju; Lin, Shih-Yu; Chou, Shang-Chin; Tsai, Chia-Yun; Yen, Jia-Yush

    2014-01-01

    This study designed a detachable and standardized toroidal test frame to measure the electromagnetic characteristic of toroidal laminated silicon steel specimens. The purpose of the design was to provide the measurements with standardized and controlled environment. The device also can withstand high temperatures (25–300°C) for short time period to allow high temperature tests. The accompanying driving circuit facilitates testing for high frequency (50–5,000 Hz) and high magnetic flux (0.2–1.8 T) conditions and produces both sinusoidal and nonsinusoidal test waveforms. The thickness of the stacked laminated silicon-steel sheets must be 30~31 mm, with an internal diameter of 72 mm and an outer diameter of 90 mm. With the standardized setup, it is possible to carry out tests for toroidal specimen in high temperature and high flux operation. The test results show that there is a tendency of increased iron loss under high temperature operation. The test results with various driving waveforms also provide references to the required consideration in engineering designs. PMID:25525629

  4. Texture of primary recrystallization on nonoriented electrical steel sheet with phase transformation

    NASA Astrophysics Data System (ADS)

    Kumano, T.; Kubota, T.; Takahashi, N.

    1995-08-01

    The magnetic properties of nonoriented (NO) electrical steel sheet are commonly improved if the texture of their products possesses “cube texture” (e.g., {100 <0vw>, “goss texture”) (i.e., ¹10<011>, and less ²22 texture). Industrially “cube type” has not been obtained, but “goss texture” has been. In a greater or lesser degree, {222} texture exists. To improve “goss texture” and reduce ²22 texture, the grain size of the material prior to cold rolling should be larger. When the grain size before cold rolling is larger, during primary recrystallization, “goss texture” is enriched, ²22 texture is decreased, and the grain grows so easily that higher induction and lower core loss can be obtained. This does not depend on the presence of phase transformation. In case of NO steel with phase transformation, heat treatment before cold rolling has been done below the austenite transition temperature (Acin1) in order to prevent the fine grain size caused by α → γ(+α) → α transformation. By using material that was heated over Acin1 and cooled with changing cooling rates, this study describes (a) the relationship between textures before cold rolling and the texture of the final product, and (b) the development of the magnetic properties.

  5. Texture of primary recrystallization on nonoriented electrical steel sheet with phase transformation

    SciTech Connect

    Kumano, T.; Kubota, T.; Takahashi, N.

    1995-08-01

    The magnetic properties of nonoriented (NO) electrical steel sheet are commonly improved if the texture of their products possesses cube texture e.g., {l_brace}100{r_brace} <0vw>, ``goss texture`` i.e., {l_brace}110{r_brace}<011>, and less {l_brace}222{r_brace} texture. Industrially ``cube type`` has not been obtained, but ``goss texture`` has been. In a greater or lesser degree, {l_brace}222{r_brace} texture exists. To improve ``goss texture`` and reduce {l_brace}222{r_brace} texture, the grain size of the material prior to cold rolling should be larger. When the grain size before cold rolling is larger, during primary recrystallization, ``goss texture`` is enriched, {l_brace}222{r_brace} texture is decreased, and the grain grows so easily that higher induction and lower core loss can be obtained. This does not depend on the presence of phase transformation. In case of NO steel with phase transformation, heat treatment before cold rolling has been done below the austenite transition temperature (Ac{sub 1}) in order to prevent the fine grain size caused by {alpha} {yields} {gamma}(+{alpha}) {yields} {alpha} transformation. By using material that was heated over Ac{sub 1} and cooled with changing cool rates, this study describes (a) the relationship between textures before cold rolling and the texture of the final product, and (b) the development of the magnetic properties.

  6. Bilinear Coffin-Manson Relationship in Thin Sheets of Interstitial-Free Steel

    NASA Astrophysics Data System (ADS)

    Majumdar, Shrabani; Bhattacharjee, Debashish; Ray, Kalyan Kumar; Ray, Ranjit Kumar

    2013-04-01

    Bilinear Coffin-Manson (C-M) as well as cyclic stress-strain (CSS) relationship is observed during low-cycle fatigue study (strain amplitude ∆ ɛ t/2 = 0.0015 to 0.004) of an interstitial-free (IF) steel sheet unlike some of the earlier reports. In this work, an attempt has been made to correlate the observed bilinearity with the evolution of dislocation substructure and the nature of cyclic strain hardening in the selected steel. To achieve this goal, some of the low-cycle fatigue (LCF) tests were interrupted after the elapse of 2, 5, 10, 20, and 50 pct of fatigue life, and the microstructures at various stages were examined using TEM. Cyclic hardening at low-strain amplitudes (∆ ɛ t/2 ≤ 0.0020) is predominantly due to dislocation-dislocation and dislocation-precipitation interaction. On the other hand, at high-strain amplitudes (∆ ɛ t/2 > 0.0020), subgrains start forming much earlier in fatigue life, and there is an additional contribution of subgrains toward the total hardening. The above phenomenon leads to a difference in the values of cyclic strain-hardening exponents, e.g., 0.24 at low (∆ ɛ t/2 ≤ 0.0020) and 0.45 at high ∆ ɛ t/2, respectively. The above difference is reflected in the bilinear C-M plot around the transition ∆ ɛ t/2 of 0.0020 as also observed in the CSS plot.

  7. Temperature effects on the magnetic properties of silicon-steel sheets using standardized toroidal frame.

    PubMed

    Wu, Cheng-Ju; Lin, Shih-Yu; Chou, Shang-Chin; Tsai, Chia-Yun; Yen, Jia-Yush

    2014-01-01

    This study designed a detachable and standardized toroidal test frame to measure the electromagnetic characteristic of toroidal laminated silicon steel specimens. The purpose of the design was to provide the measurements with standardized and controlled environment. The device also can withstand high temperatures (25-300°C) for short time period to allow high temperature tests. The accompanying driving circuit facilitates testing for high frequency (50-5,000 Hz) and high magnetic flux (0.2-1.8 T) conditions and produces both sinusoidal and nonsinusoidal test waveforms. The thickness of the stacked laminated silicon-steel sheets must be 30~31 mm, with an internal diameter of 72 mm and an outer diameter of 90 mm. With the standardized setup, it is possible to carry out tests for toroidal specimen in high temperature and high flux operation. The test results show that there is a tendency of increased iron loss under high temperature operation. The test results with various driving waveforms also provide references to the required consideration in engineering designs.

  8. Resistance spot welding of ultra-fine grained steel sheets produced by constrained groove pressing: Optimization and characterization

    SciTech Connect

    Khodabakhshi, F.; Kazeminezhad, M. Kokabi, A.H.

    2012-07-15

    Constrained groove pressing as a severe plastic deformation method is utilized to produce ultra-fine grained low carbon steel sheets. The ultra-fine grained sheets are joined via resistance spot welding process and the characteristics of spot welds are investigated. Resistance spot welding process is optimized for welding of the sheets with different severe deformations and their results are compared with those of as-received samples. The effects of failure mode and expulsion on the performance of ultra-fine grained sheet spot welds have been investigated in the present paper and the welding current and time of resistance spot welding process according to these subjects are optimized. Failure mode and failure load obtained in tensile-shear test, microhardness, X-ray diffraction, transmission electron microscope and scanning electron microscope images have been used to describe the performance of spot welds. The region between interfacial to pullout mode transition and expulsion limit is defined as the optimum welding condition. The results show that optimum welding parameters (welding current and welding time) for ultra-fine grained sheets are shifted to lower values with respect to those for as-received specimens. In ultra-fine grained sheets, one new region is formed named recrystallized zone in addition to fusion zone, heat affected zone and base metal. It is shown that microstructures of different zones in ultra-fine grained sheets are finer than those of as-received sheets. - Highlights: Black-Right-Pointing-Pointer Resistance spot welding process is optimized for joining of UFG steel sheets. Black-Right-Pointing-Pointer Optimum welding current and time are decreased with increasing the CGP pass number. Black-Right-Pointing-Pointer Microhardness at BM, HAZ, FZ and recrystallized zone is enhanced due to CGP.

  9. Geomembranes with incorporated optical fiber sensors for geotechnical and environmental applications

    SciTech Connect

    Borns, D.J.

    1997-12-31

    This research covers the development of optical-fiber sensors and the methods to incorporate the sensors within geomembranes during manufacture. Such systems are being developed to monitor the effects of strain on geomembranes including the location of tears. Other possible measurements utilize moisture and fluid-level sensors. Since the use of geomembranes in geotechnical and environmental applications is widespread and monitoring systems are generally lacking, the potential for this technology is significant. For example, a geomembrane-and-sensor system addresses the need to monitor landfill stabilization in general and specifically the behavior of geomembranes used in liner and cover designs. We have demonstrated that glass and plastic fibers can be attached to a geomembrane (1) during extrusion and lamination and (2) by hot shoe welding, glued tape runners, and welded runners. Using these methods, we have manufactured 30 m lengths of geomembrane with continuous optical Fiber across the length. Our preliminary focus has been on strain sensors to monitor landfill subsidence. We have utilized existing and newly developed strain sensors, e.g., microbend, Bragg grating, and adsorption band sensors. These sensors have been installed as arrays into several test membranes at a manufacturing scale (e.g., 3 to 4 m wide). The prototype monitoring systems were installed in laboratory test frames, and the sensors measured the strains across the membranes as they were loaded. We plan to scale these experiments up to the size of landfill cover system using a test cell under construction.

  10. The Tension and Puncture Properties of HDPE Geomembrane under the Corrosion of Leachate.

    PubMed

    Xue, Qiang; Zhang, Qian; Li, Zhen-Ze; Xiao, Kai

    2013-09-17

    To investigate the gradual failure of high-density polyethylene (HDPE) geomembrane as a result of long-term corrosion, four dynamic corrosion tests were conducted at different temperatures and durations. By combining tension and puncture tests, we systematically studied the variation law of tension and puncture properties of the HDPE geomembrane under different corrosion conditions. Results showed that tension and puncture failure of the HDPE geomembrane was progressive, and tensile strength in the longitudinal grain direction was evidently better than that in the transverse direction. Punctures appeared shortly after puncture force reached the puncture strength. The tensile strength of geomembrane was in inversely proportional to the corrosion time, and the impact of corrosion was more obvious in the longitudinal direction than transverse direction. As corrosion time increased, puncture strength decreased and corresponding deformation increased. As with corrosion time, the increase of corrosion temperature induced the decrease of geomembrane tensile strength. Tensile and puncture strength were extremely sensitive to temperature. Overall, residual strength had a negative correlation with corrosion time or temperature. Elongation variation increased initially and then decreased with the increase in temperature. However, it did not show significant law with corrosion time. The reduction in puncture strength and the increase in puncture deformation had positive correlations with corrosion time or temperature. The geomembrane softened under corrosion condition. The conclusion may be applicable to the proper designing of the HDPE geomembrane in landfill barrier system.

  11. The Tension and Puncture Properties of HDPE Geomembrane under the Corrosion of Leachate

    PubMed Central

    Xue, Qiang; Zhang, Qian; Li, Zhen-Ze; Xiao, Kai

    2013-01-01

    To investigate the gradual failure of high-density polyethylene (HDPE) geomembrane as a result of long-term corrosion, four dynamic corrosion tests were conducted at different temperatures and durations. By combining tension and puncture tests, we systematically studied the variation law of tension and puncture properties of the HDPE geomembrane under different corrosion conditions. Results showed that tension and puncture failure of the HDPE geomembrane was progressive, and tensile strength in the longitudinal grain direction was evidently better than that in the transverse direction. Punctures appeared shortly after puncture force reached the puncture strength. The tensile strength of geomembrane was in inversely proportional to the corrosion time, and the impact of corrosion was more obvious in the longitudinal direction than transverse direction. As corrosion time increased, puncture strength decreased and corresponding deformation increased. As with corrosion time, the increase of corrosion temperature induced the decrease of geomembrane tensile strength. Tensile and puncture strength were extremely sensitive to temperature. Overall, residual strength had a negative correlation with corrosion time or temperature. Elongation variation increased initially and then decreased with the increase in temperature. However, it did not show significant law with corrosion time. The reduction in puncture strength and the increase in puncture deformation had positive correlations with corrosion time or temperature. The geomembrane softened under corrosion condition. The conclusion may be applicable to the proper designing of the HDPE geomembrane in landfill barrier system. PMID:28788321

  12. Method and Apparatus for Monitoring the Integrity of a Geomembrane Liner using time Domain Reflectometry

    SciTech Connect

    Morris, John L.

    1998-11-09

    Leaks are detected in a multi-layered geomembrane liner by a two-dimensional time domain reflectometry (TDR) technique. The TDR geomembrane liner is constructed with an electrically conductive detection layer positioned between two electrically non-conductive dielectric layers, which are each positioned between the detection layer and an electrically conductive reference layer. The integrity of the TDR geomembrane liner is determined by generating electrical pulses within the detection layer and measuring the time delay for any reflected electrical energy caused by absorption of moisture by a dielectric layer.

  13. Method and apparatus for monitoring the integrity of a geomembrane liner using time domain reflectometry

    DOEpatents

    Morrison, John L.

    2001-04-24

    Leaks are detected in a multi-layered geomembrane liner by a two-dimensional time domain reflectometry (TDR) technique. The TDR geomembrane liner is constructed with an electrically conductive detection layer positioned between two electrically non-conductive dielectric layers, which are each positioned between the detection layer and an electrically conductive reference layer. The integrity of the TDR geomembrane liner is determined by generating electrical pulses within the detection layer and measuring the time delay for any reflected electrical energy caused by absorption of moisture by a dielectric layer.

  14. Laboratory testing of geomembrane for waste containment EPA Method 9090, March 1995. Final report

    SciTech Connect

    Whitlock, R.W.

    1995-05-15

    This report describes the work performed by TRI/Environmental, Inc. (TRI) to determine the chemical compatibility of one geomembrane and one seamed geomembrane with four synthetically generated leachates. The objective was to determine the resistance of the geomembrane to changes caused by exposure to the leachates. Changes in physical and mechanical properties were measured after exposure to the leachates at 23 C and 50 C for 30, 60, 90 and 120 days. Exposures were performed in accordance with the exposure regimen specified in US Environmental Protection Agency (EPA) Method 9090A. Methods, results and discussion are provided. Test results are also provided in the Tables of Results which accompany this report.

  15. Calculation of the magnetic behavior of electrical steel sheet under two-dimensional excitation by means of the reluctance tensor

    SciTech Connect

    Birkfeld, M.; Hempel, K.A.

    1997-09-01

    A mathematical description of the non-linear and anisotropic behavior of electrical steel sheet under two dimensional excitation is presented considering the field penetration into the bulk of the material. This description allows the calculation of the distribution of the magnetic field strength and the magnetic flux density for arbitrary two dimensional flux conditions in the cross section of the sheet. The calculation of the dynamic hysteresis loops and the loci of the magnetic field strength, respectively, by means of the proposed mathematical model shows very good agreement with the corresponding measurement results.

  16. Cube-textured Si-steel sheets by oxide-separator-induced decarburization and growth mechanism of cube grains

    NASA Astrophysics Data System (ADS)

    Tomida, T.; Sano, N.; Ueda, K.; Fujiwara, K.; Takahashi, N.

    2003-01-01

    Oxide-separator-induced decarburization causes a pronounced cube-texture development in Si-steel sheets. Cube grains nucleate prior to the decarburization, and they then selectively grow when a diffusion-induced transformation occurs. The 0.35 mm thick cube-textured strips show 2D magnetic properties with an almost ideal four-fold symmetry as well as surprisingly low core losses in the easy magnetizing directions.

  17. Volvo laboratory study of zinc-coated steel sheet-introduction and metallographic characterization of the coatings

    SciTech Connect

    Ostrom, P.; Otterberg, R.

    1989-01-01

    An outline of the Volvo laboratory study of zinc-coated steel sheet is presented. Fourteen different coatings were included in this study. They were all commercially available hot-dip zinc, electrolytic zinc and zinc-rich paint coatings. Not only pure zinc but also coatings alloyed with iron, aluminum and nickel were studied. One-, two- and three-layer coatings were also included. All fourteen coatings are metallographically characterized in this paper.

  18. Experimental Investigation of the Capacity of Steel Fibers to Ensure the Structural Integrity of Reinforced Concrete Specimens Coated with CFRP Sheets

    NASA Astrophysics Data System (ADS)

    Gribniak, V.; Arnautov, A. K.; Norkus, A.; Tamulenas, V.; Gudonis, E.; Sokolov, A.

    2016-07-01

    The capacity of steel fibers to ensure the structural integrity of reinforced concrete specimens coated with CFRP sheets was investigated. Test data for four ties and eight beams reinforced with steel or glass-FRP bars are presented. Experiments showed that the fibers significantly increased the cracking resistance and altered the failure character from the splitting of concrete to the debonding of the external sheets, which noticeably increased the load-carrying capacity of the strengthened specimens.

  19. Cosmetic corrosion of painted aluminum and steel automotive body sheet: Results from outdoor and accelerated laboratory test methods

    SciTech Connect

    Moran, J.P.; Ziman, P.R.; Egbert, M.W.

    1995-11-01

    In recent years, increasing attention has been given to the need to develop an accelerated laboratory test method(s) for cosmetic corrosion of painted panels that realistically simulate in-service exposure. Much of that work has focused on steel substrates. The purpose of this research is to compare the corrosion performance of painted aluminum and steel sheet as determined om various laboratory methods and in-service exposure, and to develop a realistic accelerated test method for evaluation of the cosmetic corrosion of painted aluminum. Several aluminum sheet products from the 2xxx, 5xxx, and 6xxx alloy series have been tested. The steel substrates are similar to those used in other programs. The test methods chosen represent a cross-section of methods common to the automotive and aluminum industries for evaluation of painted sheet metal products. The results indicate that there is considerable difference in the relative correlation of various test methods to in-service exposure. In addition, there is considerable difference in the relative magnitudes and morphologies of corrosion, and occasionally in the relative rankings, as a function of test method. The influence of alloy composition and zinc phosphate coating weight are also discussed.

  20. Deep drawing of 304 L Steel Sheet using Vegetable oils as Forming Lubricants

    NASA Astrophysics Data System (ADS)

    Shashidhara, Y. M.; Jayaram, S. R.

    2012-12-01

    The study involves the evaluation of deep drawing process using two non edible oils, Pongam (Pongammia pinnata) and Jatropha (Jatropha carcass) as metal forming lubricants. Experiments are conducted on 304L steel sheets under the raw and modified oils with suitable punch and die on a hydraulic press of 200 ton capacity. The punch load, draw-in-length and wall thickness distribution for deep drawn cups are observed. The drawn cups are scanned using laser scanning technique and 3D models are generated using modeling package. The wall thickness profiles of cups at different sections (or height) are measured using CAD package. Among the two raw oils, the drawn cups under Jatropha oil, have uniform wall thickness profile compared to Pongam oil. Uneven flow of material and cup rupturing is observed under methyl esters of Pongam and Jatropha oil lubricated conditions. However, the results are observed under epoxidised Jatropha oil with uniform metal flow and wall thicknesses compared to mineral and other versions of vegetable oils.

  1. Mechanical characterization of auxetic stainless steel thin sheets with reentrant structure

    NASA Astrophysics Data System (ADS)

    Lekesiz, H.; Bhullar, S. K.; Karaca, A. A.; Jun, M. B. G.

    2017-08-01

    Smart materials in auxetic form present a great potential for various medical applications due to their unique deformation mechanisms along with durable infrastructure. Both analytical and finite element (FE) models are extensively used in literature to characterize mechanical response of auxetic structures but these structures are mostly thick enough to be considered as bulk material and 3D inherently. Auxetic plates in very thin form, a.e. foil, may bring numerous advantages such as very light design and better biodegradability when needed. However, there is a gap in literature on mechanical characterization of auxetic thin plates. In this study, structural analysis of very thin auxetic plates under uniaxial loading is investigated using both FE method and experimental method. 25 μm thick stainless steel (316L) plates are fabricated with reentrant texture for three different unit cell dimensions and tested under uniaxial loading using universal testing machine. 25 and 50 μm thick sheets with same cell dimensions were analyzed using implicit transient FE model including strain hardening and failure behaviors. FE results cover all the deformation schemes seen in actual tests and total deformation level matches with test results. Effect of plate thickness and cell geometry on auxetic behavior is discussed in detail using FE results. Finally, based on FE analysis results, an optimum geometry for prolonged auxetic behavior, high flexibility and high durability is suggested for future potential applications.

  2. Effect of Retained Austenite on the Fracture Toughness of Quenching and Partitioning (Q&P)-Treated Sheet Steels

    NASA Astrophysics Data System (ADS)

    Wu, Riming; Li, Wei; Zhou, Shu; Zhong, Yong; Wang, Li; Jin, Xuejun

    2014-04-01

    Fracture toughness K IC was measured by double edge-notched tension (DENT) specimens with fatigue precracks on quenching and partitioning (Q&P)-treated high-strength (ultimate tensile strength [UTS] superior to 1200 MPa) sheet steels consisting of 4 to 10 vol pct of retained austenite. Crack extension force, G IC, evaluated from the measured K IC, is used to analyze the role of retained austenite in different fracture behavior. Meanwhile, G IC is deduced by a constructed model based on energy absorption by martensite transformation (MT) behavior of retained austenite in Q&P-treated steels. The tendency of the change of two results is in good agreement. The Q&P-treated steel, quenched at 573 K (300 °C), then partitioned at 573 K (300 °C), holding for 60 seconds, has a fracture toughness of 74.1 MPa·m1/2, which is 32 pct higher than quenching and tempering steel (55.9 MPa·m1/2), and 16 pct higher than quenching and austempering (QAT) steel (63.8 MPa·m1/2). MT is found to occur preferentially at the tips of extension cracks on less stable retained austenite, which further improves the toughness of Q&P steels; on the contrary, the MT that occurs at more stable retained austenite has a detrimental effect on toughness.

  3. Characterization of the Fracture Toughness of TRIP 800 Sheet Steels Using Microstructure-Based Finite Element Analysis

    SciTech Connect

    Soulami, Ayoub; Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-04-01

    Recently, several studies conducted by automotive industry revealed the tremendous advantages of Advanced High Strength Steels (AHSS). TRansformation Induced Plasticity (TRIP) steel is one of the typical representative of AHSS. This kind of materials exhibits high strength as well as high formability. Analyzing the crack behaviour in TRIP steels is a challenging task due to the microstructure level inhomogeneities between the different phases (Ferrite, Bainite, Austenite, Martensite) that constitute these materials. This paper aims at investigating the fracture resistance of TRIP steels. For this purpose, a micromechanical finite element model is developed based on the actual microstructure of a TRIP 800 steel. Uniaxial tensile tests on TRIP 800 sheet notched specimens were also conducted and tensile properties and R-curves (Resistance curves) were determined. The comparison between simulation and experimental results leads us to the conclusion that the method using microstructure-based representative volume element (RVE) captures well enough the complex behavior of TRIP steels. The effect of phase transformation, which occurs during the deformation process, on the toughness is observed and discussed.

  4. Application of tire chips to reduce the temperature of secondary geomembranes in municipal solid waste landfills.

    PubMed

    Hoor, Azadeh; Rowe, R Kerry

    2012-05-01

    Heat generated by the biodegradation of waste and other chemical processes in a landfill can potentially affect the long-term performance of landfill liner system, in particular that of a high-density polyethylene geomembrane. In a double liner system, the difference in leachate exposure and temperature might improve the long-term performance of the secondary geomembrane compared to that of the primary geomembrane. However, in some cases, the temperature is likely to be high enough to substantially reduce the service-life of the secondary geomembrane. This study explores the possible effectiveness of using tire chips as thermal insulation between primary and secondary liners to reduce the temperature of secondary geomembranes as compared to traditional soil materials. Heat and contaminant migration analyses are performed for cases with no insulation and for cases in which a layer of soil or tire chips has been used as thermal insulation between the primary and secondary liners. The effect of insulation on prolonging the service-life of a secondary geomembrane and, consequently, on contaminant transport through a liner system is examined for the case of a volatile organic compound (dichloromethane) found in landfill leachate. The study suggests that the use of tire chips warrants consideration, however there are other practical issues that require consideration in the detailed design and construction of landfill liners. Issues such as finite service-life, low working temperature, excessive settlement, ability to generate internal heat, leaching of tire chips and limitations in performing electrical resistivity leak detection tests are identified.

  5. Effects of heat input on mechanical properties of metal inert gas welded 1.6 mm thick galvanized steel sheet

    NASA Astrophysics Data System (ADS)

    Rafiqul, M. I.; Ishak, M.; Rahman, M. M.

    2012-09-01

    It is usually a lot easier and less expensive to galvanize steel before it is welded into useful products. Galvanizing afterwards is almost impossible. In this research work, Galvanized Steel was welded by using the ER 308L stainless steel filler material. This work was done to find out an alternative way of welding and investigate the effects of heat input on the mechanical properties of butt welded joints of Galvanized Steel. A 13.7 kW maximum capacity MIG welding machine was used to join 1.6 mm thick sheet of galvanized steel with V groove and no gap between mm. Heat inputs was gradually increased from 21.06 to 25.07 joules/mm in this study. The result shows almost macro defects free welding and with increasing heat input the ultimate tensile strength and welding efficiency decrease. The Vickers hardness also decreases at HAZ with increasing heat input and for each individual specimen; hardness was lowest in heat affected zone (HAZ), intermediate in base metal and maximum in welded zone. The fracture for all specimens was in the heat affected zone while testing in the universal testing machine.

  6. Geomembrane applications for controlling diffusive migration of petroleum hydrocarbons in cold region environments.

    PubMed

    McWatters, Rebecca S; Rutter, Allison; Rowe, R Kerry

    2016-10-01

    Laboratory permeation tests examine the migration of aromatic hydrocarbons (benzene, toluene, ethylbenzene and xylenes (BTEX)) at 2, 7 and 14 °C through three different types of geomembrane (high density polyethylene (HDPE), linear low density polyethylene (LLDPE) and polyvinyl chloride (PVC)). Tests on both virgin and exhumed field samples provide permeation parameters (partitioning (Sgf), diffusion (Dg), and permeation (Pg) coefficients) for the three geomembranes. These results are combined with published values for the same geomembranes at 23 °C to establish an Arrhenius relationship that can be used to estimate diffusion parameters at temperatures other than those for which tests were conducted. Tests on an HDPE geomembrane sample exhumed after 3 years from a landfill site in the Canadian Arctic showed no significant difference in diffusion characteristics compared to an otherwise similar unaged and unexposed HDPE geomembrane. Contaminant transport modeling for benzene through HDPE, LLPDE and PVC in a simulated landfill cover show that for the conditions examined the presence of any of the three geomembranes below the 2 m thick soil cover substantially reduced the contaminant flux compared to the soils alone for realistic degrees of saturation in the cover soil. For these same realistic cold climate cases, of the three geomembranes examined, the HDPE geomembrane was the most effective at controlling the contaminant flux out of the landfill. An increase in soil cover and liner temperature by 2 °C (from potential climate change effects) above those currently measured at an Arctic landfill showed an increase in contaminant transport through the cover system for all geomembranes due to the increase surface temperature (especially in the summer months). Modeling of the addition of an extra 0.5 m of soil cover, as a mitigation measure for the effects of climate change, indicates that the main benefit of adding this unsaturated soil was to reduce the

  7. Biaxial Tensile Test of Cold Rolled IF Steel Sheet for Large Plastic Strain Range

    NASA Astrophysics Data System (ADS)

    Enatsu, Ryotaro; Kuwabara, Toshihiko

    2011-08-01

    Deformation behavior of cold rolled IF steel sheet (SPCE) under biaxial tension has been investigated for large plastic strain range over 15%. The test material was bent and TIG welded to form a tubular specimen with an outer diameter of 46.2 mm and wall thickness of 0.8 mm. The tubular specimens have been subjected to linear stress paths in the first quadrant of stress space with the use of a servo-controlled tension-internal pressure testing machine developed by one of the authors [T. Kuwabara, K. Yoshida, K. Narihara, S. Takahashi, Anisotropic plastic deformation of extruded aluminum alloy tube under axial forces and internal pressure, Int. J. Plasticity 21, 101-117 (2005)]. Moreover, biaxial tensile tests using a cruciform specimen have also been carried out to more precisely measure the deformation behavior for a small strain range following initial yielding. True stress-true plastic strain curves, contours of plastic work in stress space and the directions of plastic strain rates have been measured and compared with those calculated using selected yield functions: the von Mises, Hill's quadratic and Yld2000-2d [Barlat, F., Brem, J.C., Yoon, J.W., Chung, K., Dick, R.E., Lege, D.J., Pourboghrat, F., Choi, S.H., Chu, E., Plane stress yield function for aluminum alloy sheets—Part 1: Theory. Int. J. Plasticity 19, 1297-1319 (2003)]. The plastic deformation behavior up to a work equivalent plastic strain of ɛ0p = 0.19 has been successfully measured. It is found that the test material exhibits differential hardening and that the Yld2000-2d yield function with an exponent of six most closely predicts the contours of plastic work and the directions of plastic strain rates.

  8. Microstructural evolution in warm-rolled and cold-rolled strip cast 6.5 wt% Si steel thin sheets and its influence on magnetic properties

    NASA Astrophysics Data System (ADS)

    Wang, Xianglong; Liu, Zhenyu; Li, Haoze; Wang, Guodong

    2017-07-01

    6.5 wt% Si steel thin sheets were usually fabricated by warm rolling. In our previous work, 6.5 wt% Si steel thin sheets with good magnetic properties had been successfully fabricated by cold rolling based on strip casting. In the present work, the main purposes were to find out the influences of warm rolling and cold rolling on microstructures and magnetic properties of the thin sheets with the thickness of 0.2 mm, and to confirm which rolling method was more suitable for fabricating 6.5 wt% Si steel thin sheets. The results showed that the cold rolled sheet could obtain good surface quality and flatness, while the warm rolled sheet could not. The intensity of γ-fiber rolling texture (<1 1 1>//ND) of cold rolled specimen was weaker than that of the warm rolled specimen, especially for the {1 1 1}<1 1 2> component at surface layer and {1 1 1}<1 1 0> component at center layer. After the same annealing treatment, the cold rolled specimen, which had higher stored energy and weaker intensity of γ-fiber rolling texture, could obtain smaller recrystallization grain size, weaker intensity of γ-fiber recrystallization texture and stronger intensity of λ-fiber recrystallization texture. Therefore, due to the good surface quality, smaller recrystallization grain size and optimum recrystallization texture, the cold rolled specimen possessed improved magnetic properties, and cold rolling should be more suitable for fabricating 6.5 wt% Si steel thin sheets.

  9. Preparation of High Silicon Electrical Steel Sheets with Strong {100} Recrystallization Texture by the Texture Inheritance of Initial Columnar Grains

    NASA Astrophysics Data System (ADS)

    Pan, Hongjiang; Zhang, Zhihao; Xie, Jianxin

    2016-05-01

    Texture evolutions and recrystallization texture features in warm- and cold-rolled sheets of high silicon electrical steel with two different initial microstructures (columnar-grained and equiaxed-grained microstructures) were investigated. The relationships between the recrystallization textures and the initial textures (the textures before rolling) of the samples were analyzed. The results showed that after annealing at 1073 K (800 °C) for 1 hour, strong {100} recrystallization textures with volume fractions of more than 47 pct were obtained in the columnar-grained samples fabricated by warm and cold rolling along the growing direction of the columnar grains. While after rolling and annealing in the same processes, only 12.8 pct volume fractions of {100} recrystallization texture were revealed in the equiaxed-grained samples. The formation of strong {100} recrystallization texture in the annealed sheets of high silicon electrical steel with initial columnar grains was attributed to the favorable texture inheritance of the initial texture during rolling and annealing. The columnar grains of strong near {100}<001> ({100}<001> {310}<001>) orientation in the samples before rolling were transferred into deformed grains with orientations such as {100}<011> and {100}<012>. after rolling. Afterwards, these deformed grains were further transferred into {100} oriented recrystallized grains, which formed strong {100} recrystallization texture in the annealed sheets and exhibited preferable soft magnetic properties.

  10. Comparison of precipitate behaviors in ultra-low carbon, titanium-stabilized interstitial free steel sheets under different annealing processes

    SciTech Connect

    Shi, J.; Wang, X.

    1999-12-01

    Ultra-low carbon, titanium-stabilized interstitial free (ULC Ti-IF) steel sheets are widely used in the automobile industry because of excellent deep drawability. The annealing process is critical to their final property, and there are two different annealing processes used in industrial production of interstitial free (IF) steel sheets, namely batch annealing and continuous annealing. In this study, precipitation behaviors of titanium IF steels, that is, TiN, TiS, Ti{sub 4}(CS){sub 2}, and TiC, the size and dispersion of TiN, TiS, and Ti{sub 4}(CS){sub 2} remained almost unchanged after either annealing process. Conversely, the average size of a TiC particle increased substantially after both annealing processes, while TiC after continuous annealing was larger than that after batch annealing due to the higher heating temperature of continuous annealing. Two new particles, FeTiP and (Ti, Mn)S, were also observed in the batch annealing process but not in continuous annealing. The structure of FeTiP and (Ti, Mn)S were studied, and furthermore the evolution of FeTiP precipitation was found to be closely related to recrystallization in batch annealing. Finally, the interrelation among processing parameters, precipitation behaviors, and final property was studied.

  11. Fracture Prediction for High-strength Steel Sheet Subjected to Draw-bending Using Forming Limit Stress Criterion

    NASA Astrophysics Data System (ADS)

    Sekiguchi, C.; Hakoyama, T.; Kuwabara, T.; Fukiharu, H.

    2016-08-01

    A fracture criterion for sheet metals subjected to draw-bending is investigated using the concept of the forming limit stress criterion. The test material used is a 1.0-mm-thick high- strength steel sheet with a tensile strength of 590MPa. The specimen undergoes bendingunbending under tension when passing over the die profile. The drawing speed was set to 5-100 mm • s-1. The magnitude of true stress σDB when a specimen fractured has been precisely determined. Moreover, multiaxial tube expansion tests of the test material are performed to measure the forming limit stress σPT of the test material under plane-strain tension. It is found that σDB is larger than σPT by 2.8-6.3%. Therefore, it is concluded that the forming limit stress criterion is effective as a fracture criterion in draw-bending.

  12. Oxygen diffusion in grain boundaries: a ToF-SIMS investigation on hot-rolled steel sheets.

    PubMed

    Holzweber, Markus; Kriegl, Markus; Schintlmeister, Arno; Paesold, Dieter; Danninger, Herbert; Hutter, Herbert

    2011-05-01

    A study of grain boundary diffusion of oxygen in hot-rolled steel sheets is carried out by means of time-of-flight secondary-ion-mass-spectrometry (ToF-SIMS). This involves polishing of the sample surface prior to the oxygen exposure. A nickel layer deposited after exposure ensures a homogeneous extraction field for ToF-SIMS measurements at the Ni-steel interface. The sample is bevelled at an angle of 11.5° to spread up the diffusion pathway by a factor of 5. The oxygen distribution is then acquired via ToF-SIMS in imaging mode from which diffusion parameters are calculated according to the Whipple-Le Claire's approach.

  13. Effects of process variables in decarburization annealing of Fe-3%Si-0.3%C steel sheet on textures and magnetic properties

    NASA Astrophysics Data System (ADS)

    Park, Se Min; Koo, Yang Mo; Shim, Byoung Yul; Lee, Dong Nyung

    2017-01-01

    In Fe-3%Si-0.3%C steel sheet, a relatively strong <100>//ND texture can evolve in the surface layer through the α→γ→α phase transformation in relatively low vacuum (4 Pa) for an annealing time of 10 min and at a cooling rate of 20 K/s. Oxidation of the steel sheet surface prevents the evolution of the <100>//ND texture. However, vacuum-annealing under a vacuum pressure of 1.3×10-3 Pa causes decarburization of the steel sheet, which suppresses oxidation of the steel sheet surface, and subsequent annealing in wet hydrogen of 363 K in dew points causes a columnar grain structure with the <100>//ND texture. After the two-step-annealing (the vacuum annealing under a vacuum pressure of 1.3×10-3 Pa and subsequent decarburizing annealing in wet hydrogen of 363 K in dew points), the decarburized steel sheet exhibits good soft magnetic properties in NO with 3%Si, W15/50 (core loss at 1.5T and 50 Hz) = 2.47 W/kg and B50 (magnetic flux density at 5000 A/m) = 1.71 T.

  14. Effect of the strain rate on the mechanical properties of a sheet TRIP steel with a high martensite content

    NASA Astrophysics Data System (ADS)

    Eliseev, E. A.; Terent'ev, V. F.; Voznesenskaya, N. M.; Slizov, A. K.; Sirotinkin, V. P.; Baikin, A. S.; Seval'nev, G. S.

    2017-04-01

    The laws of changing the mechanical properties of sheet austenitic-martensitic VNS9-Sh (23Kh15N5AM3-Sh) TRIP steel are studied when the static strain rate changes in the range 0.1-20 mm/min (8.3 × 10-5-17 × 10-3 s-1). The 0.35-mm strip under study is characterized by a high martensite content (≈100%) in the surface layer at an average content of 80-85%. The transformation induced plasticity effect is maximal at a strain rate of 0.1 mm/min (8.3 × 10-5 s-1).

  15. Effect of r-value and texture on plastic deformation and necking behavior in interstitial-free steel sheets

    NASA Astrophysics Data System (ADS)

    Oh, Gyu-Jin; Lee, Kye-Man; Huh, Moo-Young; Park, Jin Eon; Park, Soo Ho; Engler, Olaf

    2017-01-01

    Three initial tensile specimens having different textures and, in consequence, different r-values were cut from a sheet of an interstitial-free steel. Using these specimens, the effect of r-value and texture on plastic deformation and the necking behavior were studied by tackling the strain state and texture during tensile tests. A reduced decrease in work hardening rate of tensile specimens with higher r-values led to a slower onset of diffuse necking which offers an increased uniform elongation. A slower reduction in thickness of specimens with a higher r-value provided a favorable resistance against onset of failure by localized necking.

  16. Two-beam Laser Brazing of Thin Sheet Steel for Automotive Industry Using Cu-base Filler Material

    NASA Astrophysics Data System (ADS)

    Mittelstädt, C.; Seefeld, T.; Reitemeyer, D.; Vollertsen, F.

    This work shows the potential of two-beam laser brazing for joining both Zn-coated steel and 22MnB5. Brazing of Zn-coated steel sheets using Cu-Si filler wire is already state of the art in car manufacturing. New press-hardened steels like 22MnB5 are more and more used in automotive industry, offering high potential to save costs and improve structural properties (reduced weight / higher stiffness). However, for joining of these ultra-high strength steels investigations are mandatory. In this paper, a novel approach using a two-beam laser brazing process and Cu-base filler material is presented. The use of Cu-base filler material leads to a reduced heat input, compared to currently applied welding processes, which may result in benefits concerning distortion, post processing and tensile strength of the joint. Reliable processing at desired high speeds is attained by means of laser-preheating. High feed rates prevent significant diffusion of copper into the base material.

  17. Transport of aqueous organic compounds in thermoplastic geomembranes. 2: Mass flux estimates and practical implications

    SciTech Connect

    Park, J.K.; Hoopes, J.A.; Sakti, J.P.

    1996-09-01

    The transient and steady-state mass fluxes were estimated based on partition and diffusion coefficients and compared with fluxes through holes in liner systems under representative field conditions. Stretched high-density polyethylene (HDPE), unstretched very low-density polyethylene (VLDPE), and unstretched polyvinyl chloride (PVC) had 2.0--2.5, 4.4--5.2, and 8.4--10.8 times greater permeabilities than unstretched HDPE, respectively. The maximum instantaneous mass flux decreased by more than 15 times as the initial aqueous concentration decreased from 100 to 10 mg/L and as the HDPE thickness increased from 0.76 to 2.54 mm. The maximum instantaneous mass flux increased by 1.7 times when a HDPE geomembrane was stretched by 5% of its original length. The flux caused by steady-state permeation through the intact geomembrane, which has so far been neglected, was comparable to the flux through the geomembrane with large holes alone but more than three to 34 times greater than the flux through the geomembrane with small holes alone, implying that the permeation through the intact geomembrane may pose serious environmental contamination.

  18. Geomembrane barriers using integral fiber optics to monitor barrier integrity

    DOEpatents

    Staller, George E.; Wemple, Robert P.

    1996-01-01

    This invention provides a geomembrane or geotextile with embedded optical sensors that are used to monitor the status of containment site barriers. Fiber optic strands are used to form the sensors that can detect and monitor conditions at the sites such as breaches, slope creep, subsidence, leachate levels, fires, and types of materials present or leaking from the site. The strands are integral to the membrane or textile materials. The geosythetic membrane is deployed at the site in a fashion similar to carpet laying. Edges of the membrane or textile are joined to form a liner and the ends of the membrane or textile become the connection zones for obtaining signals from the sensors. A connection interface with a control system to generate Optical Time Delay Response or other light signals for transmission to the optic fiber strands or sensors and also to receive reflected signals from the sensors is included in the system. Software to interpret the sensor signals can be used in the geosythetic monitoring system.

  19. Geomembrane barriers using integral fiber optics to monitor barrier integrity

    DOEpatents

    Staller, G.E.; Wemple, R.P.

    1996-10-22

    This invention provides a geomembrane or geotextile with embedded optical sensors that are used to monitor the status of containment site barriers. Fiber optic strands are used to form the sensors that can detect and monitor conditions at the sites such as breaches, slope creep, subsidence, leachate levels, fires, and types of materials present or leaking from the site. The strands are integral to the membrane or textile materials. The geosynthetic membrane is deployed at the site in a fashion similar to carpet laying. Edges of the membrane or textile are joined to form a liner and the ends of the membrane or textile become the connection zones for obtaining signals from the sensors. A connection interface with a control system to generate Optical Time Delay Response or other light signals for transmission to the optic fiber strands or sensors and also to receive reflected signals from the sensors is included in the system. Software to interpret the sensor signals can be used in the geosynthetic monitoring system. 6 figs.

  20. (110) grain growth and magnetic properties of thin grain-oriented 3% silicon steel sheets

    SciTech Connect

    Nakano, Masaki; Fukunaga, Hirotoshi; Ishiyama, Kazushi; Arai, Ken Ichi

    1999-09-01

    (110) grain growth and magnetic properties in thin grain-oriented silicon sheets with ultimately low loss were investigated. A final-annealing at 1150 C for 20 min enables us to obtain the thin sheets covered with only (110) grains and consequently the magnetic induction at 800 A/m, B{sub 8} reached 1.9 T.

  1. Fracture prediction in hydraulic bulging of AISI 304 austenitic steel sheets based on a modified ductile fracture criterion

    NASA Astrophysics Data System (ADS)

    Xu, Y.; Song, H. W.; Zhang, S. H.; Cheng, M.

    2011-08-01

    The demand for weight reduction in modern vehicle construction has resulted in an increase in the application of hydroforming processes for the manufacture of automotive lightweight components. This trend led to the research of evaluation on formability of the sheet or tube hydroforming to be noted, particularly the prediction of fracture. In this study, a new proposed approach based on damage theory for fracture prediction considering the deformation history was introduced. And the modified ductile fracture criterion was applied to predict the failure for hydraulic bulging of AISI 304 austenitic steel sheets. The material parameters in terms of the function of strain rate in the failure criterion were determined from the equivalent fracture strains corresponding tensile tests under different stress conditions. Then, in the finite element simulation the effect of strain rates and their distribution as well during practical sheet metal forming process was considered. The hydraulic bulging tests were carried out to identify the fracture behavior predicted from FE analysis. A comparison between the prediction and experimental results showed that the proposed approach with a modified ductile fracture criteria can give better fracture predictions than traditional ways.

  2. Dual-phase steel sheets under cyclic tension-compression to large strains: Experiments and crystal plasticity modeling

    NASA Astrophysics Data System (ADS)

    Zecevic, Milovan; Korkolis, Yannis P.; Kuwabara, Toshihiko; Knezevic, Marko

    2016-11-01

    In this work, we develop a physically-based crystal plasticity model for the prediction of cyclic tension-compression deformation of multi-phase materials, specifically dual-phase (DP) steels. The model is elasto-plastic in nature and integrates a hardening law based on statistically stored dislocation density, localized hardening due to geometrically necessary dislocations (GNDs), slip-system-level kinematic backstresses, and annihilation of dislocations. The model further features a two level homogenization scheme where the first level is the overall response of a two-phase polycrystalline aggregate and the second level is the homogenized response of the martensite polycrystalline regions. The model is applied to simulate a cyclic tension-compression-tension deformation behavior of DP590 steel sheets. From experiments, we observe that the material exhibits a typical decreasing hardening rate during forward loading, followed by a linear and then a non-linear unloading upon the load reversal, the Bauschinger effect, and changes in hardening rate during strain reversals. To predict these effects, we identify the model parameters using a portion of the measured data and validate and verify them using the remaining data. The developed model is capable of predicting all the particular features of the cyclic deformation of DP590 steel, with great accuracy. From the predictions, we infer and discuss the effects of GNDs, the backstresses, dislocation annihilation, and the two-level homogenization scheme on capturing the cyclic deformation behavior of the material.

  3. Surface investigation and tribological mechanism of a sulfate-based lubricant deposited on zinc-coated steel sheets

    NASA Astrophysics Data System (ADS)

    Timma, Christian; Lostak, Thomas; Janssen, Stella; Flock, Jörg; Mayer, Christian

    2016-12-01

    Phosphatation is a well-known technique to improve friction and wear behaviour of zinc coated steel, but has a variety of economic and ecologic limitations. In this study an alternative coating based on ammonium sulfate ((NH4)2SO4) is applied on skin-passed hot-dip galvanized steel sheets in order to investigate its surface chemical and tribological behaviour in a Pin-on-Disk Tribometer. Raman- and X-ray photoelectron spectroscopic results revealed a formation of ammonium zinc sulfate ((NH4)2Zn(SO4)2 * xH2O) on the surface, which is primarily located in the skin-passed areas of the steel material. Sulfate coated samples exhibited a superior friction behaviour in Pin-on-Disk Tests using squalane as a model substance for oil-like lubricated conditions and a formation of a thin lubrication film is obtained in the wear track. Squalane acts as a carrier substance for ammonium zinc sulfate, leading to an effective lubrication film in the wear track.

  4. Steel--Project Fact Sheet: Recycling Acid and Metal Salts from Pickling Liquors

    SciTech Connect

    Poole, L.; Recca, L.

    1999-01-14

    Regenerating hydrochloric acids from metal finishing pickling baths reduces costs, wastes, and produces a valuable by-product--ferrous sulfate. Order your copy of this OIT project fact sheet and learn more about how your company can benefit.

  5. The Effect of Recrystallization on Interphase Precipitation in Hot-Rolled Steel Sheet

    NASA Astrophysics Data System (ADS)

    Bae, Cheoljun; Kim, Duhan; Kim, Jongryoul

    2017-07-01

    Hot-rolled steel products with high strength and good formability are in demand for automobile body parts, particularly steels which can reduce weight without sacrificing vehicle safety. Recent studies have suggested that interphase precipitation (IP) hardening is a promising approach for obtaining excellent high strength and superior formability from low-alloy steels. However, the effects of hot rolling conditions and alloying elements on IP hardening have not been clearly determined. In this study, we sought to clarify the above effects by analyzing the recrystallization behavior during hot rolling. As a result of sample testing and analysis, it was determined that the recrystallization which occurs during hot rolling plays a critical role in enhancing the IP hardening of low-alloy steels.

  6. Assessment of the Critical Parameters Influencing the Edge Stretchability of Advanced High-Strength Steel Sheet

    NASA Astrophysics Data System (ADS)

    Pathak, N.; Butcher, C.; Worswick, M.

    2016-11-01

    The edge formability of ferritic-martensitic DP (dual-phase) and ferritic-bainitic CP (complex-phase) steels was evaluated using a hole expansion test for different edge conditions. Hole expansion tests involving the standard conical punch as well as a custom flat punch were performed to investigate formability when the hole is expanded out-of-plane (conical punch) and in-plane using the flat punch. A range of edge conditions were considered, in order to isolate the influence of a range of factors thought to influence edge formability. The results demonstrate that work hardening and void damage at the sheared edge govern formability, while the sheared surface quality plays a minor or secondary role. A comparison of the edge stretching limits of DP and CP steels demonstrates the advantages of a ferritic-bainitic microstructure for forming operations with severe local deformation as in a stretch-flanging operation. A comparison of a traditional DP780 steel with a CP steel of similar strength showed that the edge stretching limit of the CP steel was three times larger than that of the DP780.

  7. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    DOEpatents

    Thomas, Gareth; Ahn, Jae-Hwan; Kim, Nack-Joon

    1986-01-01

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar.sub.3 temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics.

  8. Effect of Annealing Temperature and Time on Microstructure and Mechanical Properties of Multilayered Steel Composite Sheets

    NASA Astrophysics Data System (ADS)

    Cao, R.; Yu, X.; Feng, Z.; Ojima, M.; Inoue, J.; Koseki, T.

    2016-12-01

    Multilayered composite steels consisting of alternating layers of martensitic phase and austenitic phase exhibit an excellent combination of strength and elongation compared with conventional advanced high-strength steels. The deformation processes underlying these properties are of considerable interest. In this article, microstructure, grain size, and phase are characterized by scanning electron microscopy (SEM) and electron backscattering diffraction. The hardness of each layer is analyzed by a microindentation hardness testing system. Finally, the deformation and failure processes in multilayered steel are investigated by in-situ SEM. The hardness results indicate that various hardening modes occur in the soft austenitic layer and the hard martensitic layer. In- situ SEM results combined with microstructure analysis and hardness results reveal that annealing temperature and annealing time have a significant impact on final microstructure, fracture behavior, strength, hardness, and ductility.

  9. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    DOEpatents

    Thomas, G.; Ahn, J.H.; Kim, N.J.

    1986-10-28

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar[sub 3] temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics. 3 figs.

  10. Dual beam Nd:YAG laser welding: influence of lubricants to lap joint welding of steel sheets

    NASA Astrophysics Data System (ADS)

    Geiger, M.; Merklein, M.; Otto, A.; Blankl, A.

    2007-05-01

    Laser welding is applied in large-volume production since the late eighties and has revolutionized the possibilities of designing and engineering products. Nevertheless, problems appear during application because the operational conditions in industrial environments fluctuate and can influence the welding process negatively. Contaminations, like lubricants and organic solids, are an example of changing conditions in laser beam welding. If a lap joint is welded, these materials have to be removed from the sheets, otherwise pores and surface failures may appear due to keyhole instabilities induced by uncontrolled outgassing. One possibility for solving this problem is the use of two separate laser beams. For producing these two beams several systems are available for all different kind of lasers. A bifocal optic is such a solution for an Nd:YAG laser. By using this system, the laser beam is divided after collimation with a prism. Afterwards the two beams are focussed with a lens to the surface of the sheet and two single spots are produced. If the distance between the two spots is low, one common, elliptical keyhole is created. With this system two different welding strategies are possible. The spots can be oriented parallel or normal to the feed direction. For stabilizing the laser welding of contaminated steel sheets the parallel arrangement is better, because the amount of contamination is nearly the same as in single spot welding but the total volume of the keyhole is greater and so pressure variations due to uncontrolled evaporation of contaminations are lower. In order to prove this theory and to determine the exact effects some investigations were made at the Chair of Manufacturing Technology of the University of Erlangen-Nuremberg. A 4 kW Nd:YAG laser with a beam parameter product of 25 mm*mrad and a focal distance of 200 mm was used to weld two 1 mm DC04 steel sheets together with a lap joint. Between the sheets a deep drawing lubricant, Castrol FST 6, was

  11. Diffusion of multiwall carbon nanotubes (MWCNTs) through a high density polyethylene (HDPE) geomembrane.

    PubMed

    Saheli, P T; Rowe, R K; Petersen, E J; O'Carroll, D M

    2017-05-01

    The new applications for carbon nanotubes (CNTs) in various fields and consequently their greater production volume have increased their potential release to the environment. Landfills are one of the major locations where carbon nanotubes are expected to be disposed and it is important to ensure that they can limit the release of CNTs. Diffusion of multiwall carbon nanotubes (MWCNTs) dispersed in an aqueous media through a high-density polyethylene (HDPE) geomembrane (as a part of the landfill barrier system) was examined. Based on the laboratory tests, the permeation coefficient was estimated to be less than 5.1×10(-15) m(2)/s. The potential performance of a HDPE geomembrane and geosynthetic clay liner (GCL) as parts of a composite liner in containing MWCNTs was modelled for six different scenarios. The results suggest that the low value of permeation coefficient of an HDPE geomembrane makes it an effective diffusive barrier for MWCNTs and by keeping the geomembrane defects to minimum during the construction (e.g., number of holes and length of wrinkles) a composite liner commonly used in municipal solid waste landfills will effectively contain MWCNTs.

  12. Rotational magnetization and rotational losses of grain oriented silicon steel sheets -- fundamental aspects and theory

    SciTech Connect

    Pfuetzner, H. . Bioelectricity and Magnetism Division)

    1994-09-01

    Rotational magnetization of grain oriented SiFe sheets involves three mechanisms: anisotropy, hysteresis and eddy currents. Apart from describing the respective physical background, the paper is focused on a separation of mechanisms. It discusses dependencies between field quantities which in the dynamic case are complicated by the fact that a three-dimensional field problem arises here. It is demonstrated that within a plane inner surface of a sheet, the magnetic behavior is independent of frequency in approximation. On the other hand, eddy currents yield phase shifts between individual surfaces. Respective rotational losses and their portions are discussed on the basis of Poynting's theorem.

  13. Development of the apparatus for measuring magnetic properties of electrical steel sheets in arbitrary directions under compressive stress normal to their surface

    NASA Astrophysics Data System (ADS)

    Maeda, Yoshitaka; Urata, Shinya; Nakai, Hideo; Takeuchi, Yuuya; Yun, Kyyoul; Yanase, Shunji; Okazaki, Yasuo

    2017-05-01

    In designing motors, one must grasp the magnetic properties of electrical steel sheets considering actual conditions in motors. Especially important is grasping the stress dependence of magnetic power loss. This paper describes a newly developed apparatus to measure two-dimensional (2-D) magnetic properties (properties under the arbitrary alternating and the rotating flux conditions) of electrical steel sheets under compressive stress normal to the sheet surface. The apparatus has a 2-D magnetic excitation circuit to generate magnetic fields in arbitrary directions in the evaluation area. It also has a pressing unit to apply compressive stress normal to the sheet surface. During measurement, it is important to apply uniform stress throughout the evaluation area. Therefore, we have developed a new flux density sensor using needle probe method. It is composed of thin copper foils sputtered on electrical steel sheets. By using this sensor, the stress can be applied to the surface of the specimen without influence of this sensor. This paper described the details of newly developed apparatus with this sensor, and measurement results of iron loss by using are shown.

  14. Orthotropic damage in high-strength steel sheets. An elasto-viscoplastic material model with mixed hardening

    NASA Astrophysics Data System (ADS)

    Omerspahic, E.; Mattiasson, K.

    2003-09-01

    Within the scope of thermodynamics with internal variables, constitutive and evolution equations (representing ductile deformation of sheets made of high strength steel alloys) with mixed hardening and damage have been derived. As a result of the derivation, the rate-dependent elastoplastic constitutive model is identified. The material is assumed to be oriented in the principal damage directions, indicating orthotropic damage. Owing to postulates within continuum damage mechanics, a general expression for degradation of elastic properties in materials has been obtained. A numerical algorithm for the integration of the constitutive equations has been developed as well, based on an elastic predictor plastic/damage corrector procedure. The plastic/damage corrector is based on a fully implicit backward Euler scheme. In order to consider viscoplastic material properties, the overstress (in the definition of the plastic multiplier) is a function of the plastic yield function.

  15. Thermal effects on the enhanced ductility in non-monotonic uniaxial tension of DP780 steel sheet

    NASA Astrophysics Data System (ADS)

    Majidi, Omid; Barlat, Frederic; Korkolis, Yannis P.; Fu, Jiawei; Lee, Myoung-Gyu

    2016-11-01

    To understand the material behavior during non-monotonic loading, uniaxial tension tests were conducted in three modes, namely, the monotonic loading, loading with periodic relaxation and periodic loading-unloadingreloading, at different strain rates (0.001/s to 0.01/s). In this study, the temperature gradient developing during each test and its contribution to increasing the apparent ductility of DP780 steel sheets were considered. In order to assess the influence of temperature, isothermal uniaxial tension tests were also performed at three temperatures (298 K, 313 K and 328 K (25 °C, 40 °C and 55 °C)). A digital image correlation system coupled with an infrared thermography was used in the experiments. The results show that the non-monotonic loading modes increased the apparent ductility of the specimens. It was observed that compared with the monotonic loading, the temperature gradient became more uniform when a non-monotonic loading was applied.

  16. The effect of cold-rolling on the magnetic properties of non-oriented silicon steel sheets

    SciTech Connect

    Huang, B.Y.; Yamamoto, K.; Kaido, C.; Yamashiro, Y.

    1999-09-01

    Non-oriented 3% silicon steel sheets were cold-rolled to 0.1 mm thick by various methods, and then they were finally annealed in an argon atmosphere for 1.5 hours at 900 C with a cooling rate of 0.025 C/s. Their magnetic properties changed depending on cold-rolling method used. A sample which had magnetic two-easy-directions with strong (100) cubic texture was obtained in the following way. The sample was alternately cold-rolled in two perpendicular directions L and T, and was also subjected to an intermediate anneal. The average grain diameter of the sample was 57 {micro}m. Its magnetic induction at 800 A/m was 1.65 T in the L direction, and 1.62 T in T direction, respectively.

  17. Springback Analysis of Draw-Bending of 980 MPa Cold Rolled Steel Sheet and Its Experimental Validation

    SciTech Connect

    Noma, Nobuyasu; Kuwabara, Toshihiko

    2011-01-17

    Draw-bending experiment is carried out using a 1.2 mm-thick high strength steel sheet with a tensile strength of 980 MPa and the residual curvature of the draw-bent specimens are precisely measured. The die profile of the draw-bending testing machine rotates, so that the effect of friction force on the curvature data after springback can be neglected. Moreover, in order to quantitatively evaluate the Bauschinger effect of the test material, stress reversal tests are performed using an in-plane stress reversal testing machine. Furthermore, the finite element analyses (FEA) of the draw-bending experiment are carried out. The effect of the work hardening models (isotropic or combined), element types (shell or solid), and the number of integration points in the through-thickness direction on the amount of springback (residual curvature) are investigated in detail.

  18. Deformation and damage mechanisms of zinc coatings on hot-dip galvanized steel sheets: Part I. Deformation modes

    NASA Astrophysics Data System (ADS)

    Parisot, Rodolphe; Forest, Samuel; Pineau, André; Grillon, François; Demonet, Xavier; Mataigne, Jean-Michel

    2004-03-01

    Zinc-based coatings are widely used for protection against corrosion of steel-sheet products in the automotive industry. The objective of the present article is to investigate the deformation modes at work in three different microstructures of a thin (8 µm) zinc coating on an interstitial-free steel substrate under tension, plane-strain tension, and expansion loading. Damage mechanisms are addressed in a companion article. The plastic slip and twinning activity in the zinc grains of an untempered cold-rolled coating (labeled NSK), a tempered cold-rolled coating (labeled SK), and a recrystallized coating are compared with the response of the corresponding bulk low-alloyed zinc material. The in-plane grain size in the NSK and SK coatings ranges from 300 to 600 µm, vs about 30 µm in the recrystallized coating and bulk material. The coatings exhibit a strong crystallographic texture, with the c-axis generally normal to the sheet plane. Basal slip is shown to be the main deformation mechanism in bulk zinc and the recrystallized coating, whereas pyramidal π2 slip and mechanical twinning are found to be major modes in the NSK and SK coatings. These results, obtained from an extensive, quantitative slip-line analysis combined with electron backscattered diffraction (EBSD) measurements, are explained by the constraining effect of the substrate. This effect is successfully modeled using a simple Taylor-like polycrystalline approach. The recrystallized coating behaves much like the bulk material. The interpretation of this grain-size effect between the NSK and SK coating, on the one hand, and the recrystallized coating, on the other hand, requires a full three-dimensional finite-element analysis of the multicrystalline coating provided in this work. The simulations show that strong strain gradients can develop in the recrystallized coating from the interface to the surface, which is not the case in the NSK and SK coatings.

  19. 76 FR 49726 - Continuation of Antidumping and Countervailing Duty Orders: Stainless Steel Sheet and Strip in...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-11

    ..., (9) permanent magnet iron-chromium-cobalt alloy stainless strip, (10) certain electrical resistance....020 percent or less. The product is manufactured by means of vacuum arc remelting, with inclusion... trademark of the Arnold Engineering Company. Certain electrical resistance alloy steel is also excluded from...

  20. 78 FR 79667 - Stainless Steel Sheet and Strip in Coils From Japan: Initiation of Expedited Changed...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-31

    ....020 percent or less. The product is manufactured by means of vacuum arc remelting, with inclusion.... Certain electrical resistance alloy steel is also excluded from the scope of this order. This product is... industrial furnaces, and in rheostats for railway locomotives. The product is currently available under...

  1. Formability evaluation for hot-rolled HB780 steel sheet based on 3-D non-quadratic yield function

    NASA Astrophysics Data System (ADS)

    Kim, Wonjae; Koh, Youngwoo; Kim, Hyunki; Chung, Youn-Il; Lee, Myoung-Gyu; Chung, Kwansoo

    2017-05-01

    A common practice to evaluate formability in the typical sheet metal forming process is to measure hardening behavior and a forming limit diagram as separate material properties, and perform numerical forming simulations utilizing various yield functions. The measured forming limit diagram is applied as the failure criterion. However, the performance of material properties such as hardening behavior and yield functions in predicting strain localization in the simple tension and forming limit diagram tests is seldom validated before their application to forming simulation. In this study, a new numerical formability evaluation procedure was proposed, in which not only hardening behavior but also measured forming limit data were employed in characterizing the input data for the hardening behavior and the yield function. Besides, strain localization was directly monitored to determine failure without employing any forming limit criterion. The new procedure was applied for rather thick advanced high strength hot-rolled steel sheet so that 3-D continuum elements were utilized along with 3-D non-quadratic Hosford and quadratic Hill yield functions.

  2. Evaluation of Anisotropic Yield Functions Characterized by Uniaxial and Biaxial Experiments for Formability of DP590 Sheet Steel

    NASA Astrophysics Data System (ADS)

    Lee, Jin-Woo; Kim, Seok Nyeon; Lee, Myoung-Gyu; Barlat, Frédéric

    2011-05-01

    The Limiting Dome Height (LDH) formability test was evaluated numerically using the finite element analysis and various constitutive models for a DP590 sheet steel sample. Three yield functions, von Mises, Hill's 1948 and Yld2000-2d were used to examine the effect of the yield function on the formability simulation results. The parameters of the two anisotropic yield functions were determined from different experimental tests. For Hill's 1948 model, the anisotropy coefficients were obtained either from the yield stresses or r-values measured in different material directions. The anisotropy coefficients of Yld2000-2d were determined from the conventional uniaxial test-based data and the stresses measured from in-plane biaxial testing. For the hardening behavior, the stress-strain curves were measured using uniaxial tension and balanced biaxial tension tests. The constitutive models were implemented through the user material subroutine in the FE software, ABAQUS. The evaluation was performed by comparing predicted and experimental punch load-displacement curves and sheet thickness variations after the LDH testing. The results for this particular example showed that the non-quadratic yield function and the hardening curve characterized by the biaxial stress state lead to improved predictions of the LDH test.

  3. Metal release from stainless steel powders and massive sheets--comparison and implication for risk assessment of alloys.

    PubMed

    Hedberg, Yolanda; Mazinanian, Neda; Odnevall Wallinder, Inger

    2013-02-01

    Industries that place metal and alloy products on the market are required to demonstrate that they are safe for all intended uses, and that any risks to humans, animals or the environment are adequately controlled. This requires reliable and robust in vitro test procedures. The aim of this study is to compare the release of alloy constituents from stainless steel powders of different grades (focus on AISI 316L) and production routes into synthetic body fluids with the release of the same metals from massive sheets in relation to material and surface characteristics. The comparison is justified by the fact that the difference between massive surfaces and powders from a metal release/dissolution and surface perspective is not clearly elucidated within current legislations. Powders and abraded and aged (24 h) massive sheets were exposed to synthetic solutions of relevance for biological settings and human exposure routes, for periods of up to one week. Concentrations of released iron, chromium, nickel, and manganese in solution were measured, and the effect of solution pH, acidity, complexation capacity, and proteins elucidated in relation to surface oxide composition and its properties. Implications for risk assessments based on in vitro metal release data from alloys are elucidated.

  4. Evaluation of common tests for fracture characterisation of advanced high-strength sheet steels with the help of the FEA

    NASA Astrophysics Data System (ADS)

    Peshekhodov, I.; Dykiert, M.; Vucetic, M.; Behrens, B.-A.

    2016-11-01

    The paper presents results of evaluation of common tests for fracture characterization of advanced high-strength sheet steels with the help of the FEA. The tests include three in-plane shear tests, two uniaxial tension tests, two plane strain tension tests and two equibiaxial tension tests. Three high-strength steels with different yield loci, strain hardening rates and strengths in three different thicknesses each were used. The evaluation was performed based on the spatial distribution of the equivalent plastic strain and damage variable in the specimen at the moment of crack initiation as well as on the time variation of the stress state at the crack initiation location. For in-plane shear, uniaxial tension and plane strain tension, no test can be unconditionally recommended as disadvantages of all studied tests in these groups cannot be neglected. However, in each of these groups, a test can be chosen, which represents an acceptable compromise between its advantages and disadvantages: the shear test on an IFUM butterfly specimen for in-plane shear, the tensile test on a holed specimen for uniaxial tension and the tensile test on a waisted specimen for plane strain tension. On the contrary, the bulge test on a circular specimen with a punch of Ø 100 mm can be unconditionally recommended for equibiaxial tension. In the future, optimisation of the studied tests for in-plane shear, uniaxial tension and plane strain tension appears to be necessary.

  5. Effect of laser incidence angle on cut quality of 4 mm thick stainless steel sheet using fiber laser

    NASA Astrophysics Data System (ADS)

    Mullick, Suvradip; Agrawal, Arpit Kumar; Nath, Ashish Kumar

    2016-07-01

    Fiber laser has potential to outperform the more traditionally used CO2 lasers in sheet metal cutting applications due to its higher efficiency, better beam quality, reliability and ease of beam delivery through optical fiber. It has been however, reported that the higher focusability and shorter wavelength are advantageous for cutting thin metal sheets up to about 2 mm only. Better focasability results in narrower kerf-width, which leads to an earlier flow separation in the flow of assist gas within the kerf, resulting in uncontrolled material removal and poor cut quality. However, the advarse effect of tight focusability can be taken care by shifting the focal point position towards the bottom surface of work-piece, which results in a wider kerf size. This results in a more stable flow within the kerf for a longer depth, which improves the cut quality. It has also been reported that fiber laser has an unfavourable angle of incidence during cutting of thick sections, resulting in poor absorption at the metal surface. Therefore, the effect of laser incidence angle, along with other process parameters, viz. cutting speed and assist gas pressure on the cut quality of 4 mm thick steel sheet has been investigated. The change in laser incidence angle has been incorporated by inclining the beam towards and away from the cut front, and the quality factors are taken as the ratio of kerf width and the striation depth. Besides the absorption of laser radiation, beam inclination is also expected to influence the gas flow characteristics inside the kerf, shear force phenomena on the molten pool, laser beam coupling and laser power distribution at the inclined cut surface. Design of experiment has been used by implementing response surface methodology (RSM) to study the parametric dependence of cut quality, as well as to find out the optimum cut quality. An improvement in quality has been observed for both the inclination due to the combined effect of multiple phenomena.

  6. Studies of the morphology of the Al-Rich interfacial layer formed during the hot dip galvanizing of steel sheet

    NASA Astrophysics Data System (ADS)

    Baril, Eric; L'Espérance, Gilles

    1999-03-01

    A small addition of Al in the liquid Zn bath inhibits the Fe/Zn reactions during hot dip galvanizing of steel sheets. Although it is well known that Al and Fe are tied up in an layer located at the interface between Fe and Zn, the effect of the galvanizing parameters on the formation of this Al-rich interfacial layer is not. This study has been carried out to determine the effect of the galvanizing parameters on the formation of this Al-rich layer. Five zinc baths containing 0.10, 0.12, 0.13, 0.16, and 0.18 wt pct Al were used to produce galvanized coatings of commercial ultra-low-carbon (ULC) steel substrate. Full inhibition of the Fe/Zn reactions was achieved in baths with Al content above 0.15 wt pct. The Al-rich layer is isomorphous to Fe2Al5 crystals and the Fe/Al ratio is close to Fe2Al5 with large amounts of Zn present (22 to 28 wt pct). The morphology of the Al-rich layer is strongly related to the Al content of the bath. Indeed, bath contents above 0.15 wt pct are associated with two sublayers of Fe2Al5 crystals, making up colonies of grains of similar crystallographic orientation and directly associated to the crystallographic orientation of the steel grains. In baths with contents below 0.15 wt pct, the Al-rich layer has only one sublayer of crystals and shows colonies of grains with similar orientation. Finally, the Fe2Al5 crystals have a strong crystallographic texture. X-ray diffraction (XRD) reveals that the (200) planes are parallel to the surface of the substrate.

  7. Deformation and damage mechanisms of zinc coatings on hot-dip galvanized steel sheets: Part II. Damage modes

    NASA Astrophysics Data System (ADS)

    Parisot, Rodolphe; Forest, Samuel; Pineau, André; Grillon, François; Demonet, Xavier; Mataigne, Jean-Michel

    2004-03-01

    Zinc-based coatings are widely used for protection against corrosion of steel-sheet products in the automotive industry. The objective of the present article is to investigate the damage modes at work in three different microstructures of a zinc coating on an interstitial-free steel substrate under tension, planestrain tension, and expansion loading. Plastic-deformation mechanisms are addressed in the companion article. Two main fracture mechanisms, namely, intergranular cracking and transgranular cleavage fracture, were identified in an untempered cold-rolled coating, a tempered cold-rolled coating, and a recrystallized coating. No fracture at the interface between the steel and zinc coating was observed that could lead to spalling, in the studied zinc alloy. A complex network of cleavage cracks and their interaction with deformation twinning is shown to develop in the material. An extensive quantitative analysis based on systematic image analysis provides the number and cumulative length of cleavage cracks at different strain levels for the three investigated microstructures and three loading conditions. Grain refinement by recrystallization is shown to lead to an improved cracking resistance of the coating. A model for crystallographic cleavage combining the stress component normal to the basal plane and the amount of plastic slip on the basal slip systems is proposed and identified from equibiaxial tension tests and electron backscattered diffraction (EBSD) analysis of the cracked grains. This analysis requires the computation of the nonlinear stress-strain response of each grain using a crystal-plasticity constitutive model. The model is then applied successfully to other loading conditions and is shown to account for the preferred orientations of damaged grains observed in the case of plane-strain tension.

  8. An Investigation of The Reticulated Foam - Perforated Steel Sheet Sandwich Structure As A Blast Mitigation Media

    NASA Astrophysics Data System (ADS)

    Nguyen, Thuy-Tien Ngoc; Proud, William; Institute of Shock Physics, Imperial College London Collaboration; Royal British Legion CentreBlast Injury Studies at Imperial College London Collaboration

    2015-06-01

    Explosions have always been the main cause of injuries during battles and conflicts, with improvised explosive devices (IEDs) becoming more and more common nowadays. In this paper, the interaction between blast waves and sandwich structures of reticulated foam and perforated sheets, with varying thickness and configuration, is studied using an air-driven shock tube apparatus. The mitigation effects for primary blast injuries of these structures are discussed in terms of pulse shape, pressure magnitude as well as shock impulse. Schlieren photography together with other high-speed imaging was also used to visually investigate the matter. The results show that lower open area of perforated sheet and increased thickness of foam offer best protection. However, below a threshold thickness, no mitigation is seen. The Institute of Shock Physics acknowledges the support of AWE, Aldermaston, UK and Imperial College London. The Centre for Blast Injury Studies acknowledges the support of the Royal British Legion and Imperial College London.

  9. Local Laser Strengthening of Steel Sheets for Load Adapted Component Design in Car Body Structures

    NASA Astrophysics Data System (ADS)

    Jahn, Axel; Heitmanek, Marco; Standfuss, Jens; Brenner, Berndt; Wunderlich, Gerd; Donat, Bernd

    The current trend in car body construction concerning light weight design and car safety improvement increasingly requires an adaption of the local material properties on the component load. Martensitic hardenable steels, which are typically used in car body components, show a significant hardening effect, for instance in laser welded seams. This effect can be purposefully used as a local strengthening method. For several steel grades the local strengthening, resulting from a laser remelting process was investigated. The strength in the treated zone was determined at crash relevant strain rates. A load adapted design of complex reinforcement structures was developed for compression and bending loaded tube samples, using numerical simulation of the deformation behavior. Especially for bending loaded parts, the crash energy absorption can be increased significantly by local laser strengthening.

  10. Protective effect of overlying geosynthetic on geomembrane liner observed from landfill field tests and inclined board laboratory experiments.

    PubMed

    Chung, Moonkyung; Seo, Min Woo; Kim, Kang Suk; Park, Jun Boum

    2006-06-01

    Geosynthetic liner systems are generally installed in landfill sites to prevent toxic leachate from escaping into the adjoining environment by utilizing their impervious characteristics. Therefore, it is important to protect the geomembrane from being damaged or destroyed during all phases of landfilling, namely landfill construction, waste tipping and landfill closure. This paper presents firstly the observed performance of a geomembrane liner from a landfill site where the geomembrane liner was installed on the slopes of a Korean landfill; and secondly the results of an inclined board laboratory test. Two types of experiments were conducted to identify the protecting effect of the overlaying geosynthetic on the geomembrane liners. At a testing landfill site, the slope consisted of three different sub-inclines and two 2-m-wide intermediate levels. The sub-inclines were each 8 m in vertical height and their angle of inclination was 1: 1.5 (vertical: horizontal). The reported observations were made for a time period of approximately 1 year, until the landfill was filled with wastes to the top of the uppermost slope. In addition, inclined board laboratory tests were carried out. During the inclined board test, a base table is inclined slowly and steadily until the block located on the base table starts to slide, when the tension and displacements of two geosynthetics, namely the geomembrane liner and protecting geotextile, are measured. In conclusion, test results showed that the down-drag force generated by waste accumulation and sliding of upper material was to a large extent dissipated through the elongation of the protecting geosynthetic overlying the geomembrane and thus was not transferred to the geomembrane. Unless the protecting geosynthetic undergoes structural failure, this stress relaxation phenomenon continues to occur so that the magnitude of tensile force to be applied on the geomembrane remains marginal.

  11. INTERACTION OF LASER RADIATION WITH MATTER. LASER PLASMA: Experimental optimisation of the gas-assisted laser cutting of thick steel sheets

    NASA Astrophysics Data System (ADS)

    Malikov, A. G.; Orishich, Anatolii M.; Shulyat'ev, Viktor B.

    2009-06-01

    We report on the experimental optimisation of the oxygen-assisted CO2 laser cutting of low-carbon sheet steel 5 to 25 mm in thickness. It is shown that the cut edge roughness is minimal when the energy input per unit volume of the material removed and the incident beam power per unit sheet thickness remain constant at ~20 J mm-3 and ~200 W mm-1, respectively, over the entire range of sheet thicknesses examined. The corresponding Péclet number is Pe = 0.5. These results can be used to determine the optimal beam power and cutting speed for a particular sheet thickness. At sufficiently large thicknesses, the conditions that ensure the minimum roughness can be written in the form of relations between nondimensional parameters.

  12. Surface and cut-edge corrosion behavior of Zn-Mg-Al alloy-coated steel sheets as a function of the alloy coating microstructure

    NASA Astrophysics Data System (ADS)

    Oh, Min-Suk; Kim, Sang-Heon; Kim, Jong-Sang; Lee, Jae-Won; Shon, Je-Ha; Jin, Young-Sool

    2016-01-01

    The effects of Mg and Al content on the microstructure and corrosion resistance of hot-dip Zn-Mg-Al alloycoated steel sheets were investigated. Pure Zn and Zn-based alloy coatings containing Mg (0-5 wt%) and Al (0.2-55 wt%) were produced by a hot-dip galvanizing method. Mg and Al addition induced formation of intermetallic microstructures, like primary Zn, Zn/MgZn2 binary eutectic, dendric Zn/Al eutectoid, and Zn/Al/MgZn2/ternary eutectic structures in the coating layer. MgZn2-related structures (Zn/MgZn2, Zn/Al/MgZn2, MgZn2) played an important role in increasing the corrosion resistance of Zn-Mg-Al alloy-coated steel sheets. Zn-3%Mg-2.5%Al coating layer containing a large volume of lamellar-shaped Zn/MgZn2 binary eutectic structures showed the best cut-edge corrosion resistance. The analysis indicated that Mg dissolved from MgZn2 in the early stage of corrosion and migrated to the cathodic region of steel-exposed cut-edge area to form dense and ordered protective corrosion products, leading to prolonged cathodic protection of Zn-Mg-Al alloy-coated steel sheets.

  13. Large scale centrifuge test of a geomembrane-lined landfill subject to waste settlement and seismic loading.

    PubMed

    Kavazanjian, Edward; Gutierrez, Angel

    2017-10-01

    A large scale centrifuge test of a geomembrane-lined landfill subject to waste settlement and seismic loading was conducted to help validate a numerical model for performance based design of geomembrane liner systems. The test was conducted using the 240g-ton centrifuge at the University of California at Davis under the U.S. National Science Foundation Network for Earthquake Engineering Simulation Research (NEESR) program. A 0.05mm thin film membrane was used to model the liner. The waste was modeled using a peat-sand mixture. The side slope membrane was underlain by lubricated low density polyethylene to maximize the difference between the interface shear strength on the top and bottom of the geomembrane and the induced tension in it. Instrumentation included thin film strain gages to monitor geomembrane strains and accelerometers to monitor seismic excitation. The model was subjected to an input design motion intended to simulate strong ground motion from the 1994 Hyogo-ken Nanbu earthquake. Results indicate that downdrag waste settlement and seismic loading together, and possibly each phenomenon individually, can induce potentially damaging tensile strains in geomembrane liners. The data collected from this test is publically available and can be used to validate numerical models for the performance of geomembrane liner systems. Published by Elsevier Ltd.

  14. Influence of shear cutting parameters on the electromagnetic properties of non-oriented electrical steel sheets

    NASA Astrophysics Data System (ADS)

    Weiss, H. A.; Leuning, N.; Steentjes, S.; Hameyer, K.; Andorfer, T.; Jenner, S.; Volk, W.

    2017-01-01

    Mechanical stress occurring during the manufacturing process of electrical machines detrimentally alters the magnetic properties (iron losses and magnetizability). This affects the efficiency and performance of the machine. Improvement of the manufacturing process in terms of reduced magnetic property deterioration enables the full potential of the magnetic materials to be exploited, and as a result, the performance of the machine to be improved. A high quantity of electrical machine components is needed, with shear cutting (punching, blanking) being the most efficient manufacturing technology. The cutting process leads to residual stresses inside the non-oriented electrical sheet metal, resulting in increased iron losses. This paper studies the residual stresses induced by punching with different shear cutting parameters, taking a qualitative approach using finite element analysis. In order to calibrate the finite element analysis, shear cutting experiments are performed. A single sheet tester analysis of the cut blanks allows the correlation between residual stresses, micro hardness measurements, cutting surface parameters and magnetic properties to be studied.

  15. Microstructure and Crystallographic Texture of Strip-Cast FE-3.2%SI Steel Sheet

    NASA Astrophysics Data System (ADS)

    Xu, Y. B.; Yu, Y. M.; Cao, G. M.; Li, C. S.; Wang, G. D.; Jiang, Z. Y.

    Fe-3.2%Si steel strips were produced using vertical type twin casting process, and the changes of microstructure and texture trough thickness direction were analyzed. The equiaxed grains of approximately 44.6µm were observed in the center layer, the great mass of columnar dendrite was formed near the surface, and the dendrite truck mainly developed in the transverse direction with respect to the casting direction of about 45° or less. From the subsurface to the center, the volume fraction of the Goss texture (110)[001] gradually decreases. The Goss {110} <001> components at the surface are two times those at the center layer, the {001} <100> components are three times those at the center layer, and the overall texture components are similar to that of the hot-rolled oriented silicon steel strip. The minor α texture could be found from the φ2=45° sections of ODF, and there is no remarkable composition segregation of Si element in the thickness direction of thin strip.

  16. Quenching and partitioning response of carbon-manganese-silicon sheet steels containing nickel, molybdenum, aluminum and copper additions

    NASA Astrophysics Data System (ADS)

    Kahkonen, Joonas

    In order to produce passenger vehicles with improved fuel economy and increased passenger safety, car manufacturers are in need of steels with enhanced strength levels and good formability. Recently, promising combinations of strength and ductility have been reported for several, so-called third generation advanced high-strength steels (AHSS) and quenching and partitioning (Q&P) steels are increasingly being recognized as a promising third generation AHSS candidate. Early Q research used conventional TRIP steel chemistries and richer alloying strategies have been explored in more recent studies. However, systematic investigations of the effects of alloying elements on tensile properties and retained austenite fractions of Q&P steels are sparse. The objective of the present research was to investigate the alloying effects of carbon, manganese, molybdenum, aluminum, copper and nickel on tensile properties and microstructural evolution of Q&P heat treated sheet steels. Seven alloys were investigated with 0.3C-1.5Mn-1.5Si (wt pct) and 0.4C-1.5Mn-1.5Si alloys used to study carbon effects, a 0.3C-5Mn-1.6Si alloy to study manganese effects, 0.3C-3Mn-1.5Si-0.25Mo and 0.3C-3Mn-1.5Si-0.25Mo-0.85Al alloys to study molybdenum and aluminum effects and 0.2C-1.5Mn-1.3Si-1.5Cu and 0.2C-1.5Mn-1.3Si-1.5Cu-1.5Ni alloys to study copper and nickel effects. Increasing alloy carbon content was observed to mainly increase the ultimate tensile strength (UTS) up to 1865 MPa without significantly affecting total elongation (TE) levels. Increasing alloy carbon content also increased the resulting retained austenite (RA) fractions up to 22 vol pct. Measured maximum RA fractions were significantly lower than the predicted maximum RA levels in the 0.3C-1.5Mn-1.5Si and 0.4C-1.5Mn-1.5Si alloys, likely resulting from transition carbide formation. Increasing alloy manganese content increased UTS, TE and RA levels, and decreased yield strength (YS) and austenite carbon content (Cgamma) levels

  17. Coating transformations in the early stages of hot-dip galvannealing of steel sheet

    NASA Astrophysics Data System (ADS)

    McDevitt, Erin Todd

    The present, comprehensive study of the reactions occurring early in galvanneal processing under conditions typical of commercial production represents the first detailed investigation of the microstructural evolution of the coating in the early stages of galvannealing and the results shed new light on the course of the coating microstructural development. During hot dipping, an Fe2Al5 inhibition layer formed on the surface of the steel substrate in the first instants of immersion in Zn baths containing as low as 0.10 wt.% Al. When hot-dipping in a 0.14 wt.% Al, the as-dipped coating microstructure consisted of an Fe2Al 5 layer on the steel surface. That layer was covered by a layer of the Fe-Zn compound Gamma1, which was covered by the zeta phase or unalloyed Zn. Substrate chemistry did not affect coating microstructure development in the bath. Thermodynamic predictions of the precipitation behavior during the bath reactions agrees well with experimental observations. A mechanism for coating microstructure development in the Zn bath which is consistent with all the experimental results is proposed. From this information, the metallurgical variables which govern inhibition layer formation are discerned. The breakdown of the Fe2Al5 inhibition layer during galvannealing at 500°C occurred without the formation of outbursts. Instead, the grain boundary diffusion of Al into the steel substrate accounted for dissolution of the inhibition layer in the first second of galvannealing. A mechanism for inhibition layer breakdown is presented. P-additions affected only the rate at which the inhibition layer dissolved and did not affect the rate of Fe-Zn compound formation. P in the substrate blocked grain boundary diffusion of Al into the substrate thus slowing inhibition layer dissolution. The slower overall galvannealing behavior often observed on P-bearing substrates is due to a longer period of inhibition layer survival which results in a longer incubation period for the

  18. Two-dimensional stress—magnetization effects of grain-oriented silicon steel sheets

    NASA Astrophysics Data System (ADS)

    Saito, Akihiko; Murashige, Shinichi; Uehara, Yuji

    1994-05-01

    Changes in the magnetization vector due to tensile stress under a constant magnetic field for grain-oriented silicon-iron sheet strip samples cut at various angles from the rolling direction have been investigated. In a low magnetic field, where the magnetization is less than 1.5 T, the magnetization vector lies in the direction of the sample length and the magnetization decreases with the application of tension. Beyond that magnetic field, the magnetization vector showed a two-dimensional hysteresis loop due to the application of tension. The maximum transverse magnetization change appeared in a 10° sample, where the rotation angle of the magnetization vector was 2.5°.

  19. An investigation of a reticulated foam - perforated steel sheet combination as a blast mitigation structure

    NASA Astrophysics Data System (ADS)

    Nguyen, Thuy-Tien N.; Proud, William G.

    2017-01-01

    Explosions are one of the main causes of injuries during battles and conflicts, with improvised explosive devices (IEDs) becoming increasingly common. Blast waves produced from such explosions can inflict very complex injuries on human and serious damage to structures. Here, the interaction between blast waves and sandwich structures of reticulated foam and perforated sheets is studied using a shock tube. The level of mitigation for primary blast injuries of these structures are discussed in terms of pulse shape, pressure magnitude and impulse. Schlieren photography and other high-speed imaging were used to capture the form of the blast wave. The results show up to 95% mitigation in both pressure and impulse with the structures studied. The behaviors of these mitigating sandwich panels under two loadings, Mach 2.0 and Mach 2.6, are also discussed.

  20. The structure and deformation behavior of zinc-rich coatings on steel sheet

    NASA Astrophysics Data System (ADS)

    Shah, S. R.; Dilewijns, J. A.; Jones, R. D.

    1996-10-01

    The deformation behavior of commercially produced hot-dipped zinc and zinc-alloy coatings on steel under simple uniaxial tension has been studied. The strong basal plane texture of the hot-dipped galvanized coatings was found to be unfavorable for plastic flow and accounted for the extensive cracking observed during deformation. The eutectic structure in Galfan coatings was found to be beneficial in suppressing the formation of microcracks at low strain levels, although when grain boundary dents were present, cracks formed easily at these locations. Microcracks were observed in Galvalume coatings at all levels of strain. A technique to measure the coating plasticity has been developed to quantify the level of cracking in coatings at varying degrees of deformation.

  1. Microstructural analysis for series 300 stainless steel sheet welds and tensile samples

    SciTech Connect

    Gray, R.J.; Holbert, R.K. Jr.; Thrasher, T.H.

    1984-01-04

    The hot cracking susceptibility of some 300 series stainless steel welds can be minimized by the presence of a small amount of delta ferrite in the microstructure. The identification and location of the delta ferrite require a highly sensitive procedure. A similar challenge is involved in the resolution of strain-induced martensite. Hagnetic etching, which involves the use of an iron colloid solution in a controlled magnetic field, meets many of the demands for resolving these ferromagnetic features in the microstructure. The technique produces an analog pattern with the colloid that is observed in-situ with the conventionally etched microstructure and offers high resolution analysis of the ferromagnetic delta ferrite and martensite in the paramagnetic austenitic matrix. The technique, which can be applied to the upper limit of the magnification of an optical metallograph, is described. 14 figs.

  2. Numerical analysis of high strain rate failure of electro-magnetically loaded steel sheets

    NASA Astrophysics Data System (ADS)

    Erice, Borja; Mohr, Dirk

    2015-09-01

    Electro-magnetic forces provide a potentially power full means in designing dynamic experiments with active control of the loading conditions. This article deals with the development of computational models to simulate the thermo-mechanical response of electro-magnetically loaded metallic structures. The model assumes linear electromagnetic constitutive equations and time-independent electric induction to estimate the Joule heating and the Lorentz forces. The latter are then taken into account when evaluating stress equilibrium. A thermo-visco-plastic model with Johnson-Cook type of temperature and strain rate dependence and combined Swift-Voce hardening is used to evaluate the material's thermo-mechanical response. As a first application, the model is used to analyse the effect of electro-magnetic loading on the ductility of advanced high strength steels.

  3. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  4. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    SciTech Connect

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-04

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  5. Inverse characterization method for mechanical properties of strain/strain-rate/temperature/temperature-history dependent steel sheets and its application for hot press forming

    NASA Astrophysics Data System (ADS)

    Kim, Hyunki; Kim, Dongun; Ahn, Kanghwan; Yoo, Donghoon; Son, Hyun-Sung; Kim, Gyo-Sung; Chung, Kwansoo

    2015-09-01

    In order to measure the flow curves of steel sheets at high temperatures, which are dependent on strain and strain rate as well as temperature and temperature history, a tensile test machine and specimens were newly developed in this work. Besides, an indirect method to characterize mechanical properties at high temperatures was developed by combining experiments and its numerical analysis, in which temperature history were also accounted for. Ultimately, a modified Johnson-Cook type hardening law, accounting for the dependence of hardening behavior with deterioration on strain rate as well as temperature, was successfully developed covering both pre- and post-ultimate tensile strength ranges for a hot press forming steel sheet. The calibrated hardening law obtained based on the inverse characterization method was then applied and validated for hot press forming of a 2-D mini-bumper as for distributions of temperature history, thickness and hardness considering the continuous cooling transformation diagram. The results showed reasonably good agreement with experiments

  6. Modeling the effect of coating weight on the kinetics of iron enrichment in hot dip galvanneal coatings on interstitial-free steel sheets

    SciTech Connect

    Xavier, C.R.; Seixas, U.R.; Rios, P.R.

    1997-10-01

    The coating weight is shown to have a significant effect on the isothermal kinetics of iron enrichment in hot dip galvanized coatings on interstitial-free (IF) steel sheets during a postcoating heat treatment that simulates galvannealing. A simple quantitative model is proposed to account for this effect and is found to give reasonable agreement with the experimental results obtained for the kinetics of iron enrichment for coating weights of 60 and 80 g/m{sup 2}.

  7. Effect of the phase composition of the surface layer on the mechanical properties of 23Kh15N5AM3-Sh TRIP steel sheets

    NASA Astrophysics Data System (ADS)

    Terent'ev, V. F.; Slizov, A. K.; Prosvirnin, D. V.; Sirotinkin, V. P.; Ashmarin, A. A.; Eliseev, E. A.; Rybal'chenko, O. V.

    2016-04-01

    The static and cyclic mechanical properties of cold-rolled corrosion-resistant VNS 9-Sh (23Kh15N5AM3-Sh) TRIP sheet steel from two batches having different deformation martensite contents in the surface layer are studied. An increase in the deformation martensite content is shown to cause an increase in the strength properties, a certain decrease in the plasticity, and an increase in the fatigue limit at 107 cycles.

  8. Analytical study of the performance of a geomembrane leak detection system.

    PubMed

    Lugli, Francesco; Mahler, Claudio Fernando

    2016-05-01

    The electrical detection of leaks in geomembranes is a method that allows identifying leakage of contaminants in lined facilities (e.g. sanitary landfills, pollutant ponds, etc.). The procedure in the field involves placing electrodes above and below the geomembrane, to generate an electrical current, which in turn engenders an electric potential distribution in the protective layer (generally a clayey soil). The electric potential will be greater in areas with higher current density, i.e. near leaks. In this study, we combined models from the literature to carry out a parametric analysis to identify the variables that most influence the amplitude of the electrical signals produced by leaks. The basic hypothesis is that the electrical conduction phenomena in a liner system could be depicted by a direct current circuit. After determining the value of the current at the leak, we calculated the electric potential distribution according to the model of Darilek and Laine. This enabled analysing the sensitivity of the parameters, which can be useful in the design of landfills and facilitate the location of leaks. This study showed that geomembranes with low electrical resistance (owing to low thickness, low resistivity, or extensive area) can hinder the leak detection process. In contrast, low thickness and high resistivity of the protection layer magnify the leak signal.

  9. Interactions of chlorosulfonated polyethylene geomembranes with aliphatic esters: Sorption and diffusion phenomena

    SciTech Connect

    Aminabhavi, T.M.; Munnolli, R.S.; Ortego, J.D.

    1995-07-01

    The resistance of chlorosulfonated polyethylene geomembranes to nine aliphatic esters viz., methyl acetate, ethyl acetate, methyl acetoacetate, n-butyl acetate, diethyl oxalate, iso-amyl acetate, diethyl malonate, and diethyl succinate was investigated in the temperature interval 25--60 C by measuring the liquid sorption using a gravimetric method. A Fickian diffusion equation was used to calculate the diffusion coefficients, and these data were dependent on the type of ester molecules and their interactions with the geomembrane in additions to temperature and solvent concentration. The activation energy values for the diffusion process were in the range 18--41 kJ/mole and the heat of sorption varied from 0.61 to 18.50 kJ/mole. the sorption/swelling results were found to follow the first order kinetics. Solvent front velocities were calculated from the sorption data. The statistical error analysis has been presented in order to judge the reliability of the technique used. The experimental data and calculated parameters were used to discuss transport results in terms of membrane-solvent interactions. None of the esters showed any degradative effects on the geomembrane used.

  10. Laser-Assisted Bending of Sharp Angles With Small Fillet Radius on Stainless Steel Sheets: Analysis of Experimental Set-Up and Processing Parameters

    NASA Astrophysics Data System (ADS)

    Gisario, Annamaria; Barletta, Massimiliano; Venettacci, Simone; Veniali, Francesco

    2015-06-01

    Achievement of sharp bending angles with small fillet radius on stainless steel sheets by mechanical bending requires sophisticated bending device and troublesome operational procedures, which can involve expensive molds, huge presses and large loads. In addition, springback is always difficult to control, thus often leading to final parts with limited precision and accuracy. In contrast, laser-assisted bending of metals is an emerging technology, as it often allows to perform difficult and multifaceted manufacturing tasks with relatively small efforts. In the present work, laser-assisted bending of stainless steel sheets to achieve sharp angles is thus investigated. First, bending trials were performed by combining laser irradiation with an auxiliary bending device triggered by a pneumatic actuator and based on kinematic of deformable quadrilaterals. Second, laser operational parameters, that is, scanning speed, power and number of passes, were varied to identify the most suitable processing settings. Bending angles and fillet radii were measured by coordinate measurement machine. Experimental data were elaborated by combined ANalysis Of Mean (ANOM) and ANalysis Of VAriance (ANOVA). Based on experimental findings, the best strategy to achieve an aircraft prototype from a stainless steel sheet was designed and implemented.

  11. Numerical and experimental evaluation of the impact performance of advanced high-strength steel sheets based on a damage model

    NASA Astrophysics Data System (ADS)

    Ma, Ning; Park, Taejoon; Kim, Dongun; Kim, Chongmin; Chung, Kwansoo

    2010-06-01

    The impact performance in a Charpy impact test was experimentally and numerically studied for the advanced high-strength steel sheets (AHSS) TWIP940 and TRIP590 as well as the high-strength grade known as 340R. To characterize the mechanical properties, uni-axial simple tension tests were conducted to determine the anisotropic properties and strain rate sensitivities of these materials. In particular, the high-speed strain-rate sensitivity of TRIP590 and 340R (rate sensitive) was also characterized to account for the high strain rates involved in the Charpy impact test. To evaluate fracture behavior in the Charpy impact test, a new damage model including a triaxiality-dependent fracture criterion and hardening behavior with stiffness deterioration was introduced. The model was calibrated via numerical simulations and experiments involving simple tension and V-notch tests. The new damage model along with the anisotropic yield function Hill 1948 was incorporated into the ABAQUS/Explicit FEM code, which performed reasonably well to predict the impact energy absorbed during the Charpy impact test.

  12. Investigation of the Hot-Stamping Process for Advanced High-Strength Steel Sheet by Numerical Simulation

    NASA Astrophysics Data System (ADS)

    Liu, H. S.; Xing, Z. W.; Bao, J.; Song, B. Y.

    2010-04-01

    Hot forming is a new way to manufacture complex-shaped components of advanced high-strength steel (AHSS) sheet with a minimum of spring-back. Numerical simulation is an effective way to examine the hot-forming process, particularly to determine thermal and thermo-mechanical characteristics and their dependencies on temperature, strain and strain rate. The flow behavior of the 22MnB5 AHSS is investigated through hot tensile tests. A 3D finite element (FE) model of hot-stamping process for the [InlineMediaObject not available: see fulltext.] shaped part is built under the ABAQUS/Explicit environment based on the solutions of several key problems, such as treatment of contact between blank and tools, determination of material characteristics and meshing, etc. Numerical simulation is carried out to investigate the influence of blank holder force (BHF) and die gap on the hot-forming process for the [InlineMediaObject not available: see fulltext.] shaped part. Numerical results show the FE model is effective in simulation of hot-forming process. Large BHF reduces the amount of spring-back and improves the contact of flange with tools while avoiding cracking of stamped part. Die gap has a considerable influence on the distribution of temperature on side walls; the larger the die gap, higher is the temperature on the sidewall of [InlineMediaObject not available: see fulltext.] shaped part.

  13. Systematic study of polycrystalline flow during tension test of sheet 304 austenitic stainless steel at room temperature

    SciTech Connect

    Muñoz-Andrade, Juan D.

    2013-12-16

    By systematic study the mapping of polycrystalline flow of sheet 304 austenitic stainless steel (ASS) during tension test at constant crosshead velocity at room temperature was obtained. The main results establish that the trajectory of crystals in the polycrystalline spatially extended system (PCSES), during irreversible deformation process obey a hyperbolic motion. Where, the ratio between the expansion velocity of the field and the velocity of the field source is not constant and the field lines of such trajectory of crystals become curved, this accelerated motion is called a hyperbolic motion. Such behavior is assisted by dislocations dynamics and self-accommodation process between crystals in the PCSES. Furthermore, by applying the quantum mechanics and relativistic model proposed by Muñoz-Andrade, the activation energy for polycrystalline flow during the tension test of 304 ASS was calculated for each instant in a global form. In conclusion was established that the mapping of the polycrystalline flow is fundamental to describe in an integral way the phenomenology and mechanics of irreversible deformation processes.

  14. Investigation on Twisting and Side Wall Opening Occurring in Curved Hat Channel Products Made of High Strength Steel Sheets

    NASA Astrophysics Data System (ADS)

    Takamura, Masato; Fukui, Ayako; Yano, Hiroshi; Hama, Takayuki; Sunaga, Hideyuki; Makinouchi, Akitake; Asakawa, Motoo

    2011-08-01

    High strength steel sheets are becoming increasingly important for the weight reduction of automotive bodies to meet the requirements for reduced environmental impact. However, dimensional defects resulting from springback are serious issues, and effective methods of predicting and reducing such defects are necessary. In this study, we numerically and experimentally analyzed the mechanisms of dimensional inaccuracies caused by springback occurring in curved hat channel deep drawing products. The analysis was based on the static explicit FEM software "TP-STRUCT" (the solver part is known as "STAMP3D"). The results of the experiments and simulations similarly show that the twist angle is positive (right-hand system) when the drawing height is relatively large. We calculated the twist torque around the longitudinal axis using the stress distributions obtained by FE analysis. Through the investigation of twist torque and its transition during the drawing and die removal processes, we found that the negative torque generated by side wall opening occurring in the die removal process is the dominant factor of the positive twist. Knowing such mechanisms of twist in cases with a relatively large drawing height, we attempted to explore methods of reducing side wall opening by giving the side wall a stepped shape with the eventual aim of reducing twist. Consequently, we concluded that the stepped shape on the side wall has marked effects of reducing side wall opening, mainly through the elimination of bending-unbending effects on die shoulders, which was verified by observing the stress distribution obtained by FE analysis.

  15. Systematic study of polycrystalline flow during tension test of sheet 304 austenitic stainless steel at room temperature

    NASA Astrophysics Data System (ADS)

    Muñoz-Andrade, Juan D.

    2013-12-01

    By systematic study the mapping of polycrystalline flow of sheet 304 austenitic stainless steel (ASS) during tension test at constant crosshead velocity at room temperature was obtained. The main results establish that the trajectory of crystals in the polycrystalline spatially extended system (PCSES), during irreversible deformation process obey a hyperbolic motion. Where, the ratio between the expansion velocity of the field and the velocity of the field source is not constant and the field lines of such trajectory of crystals become curved, this accelerated motion is called a hyperbolic motion. Such behavior is assisted by dislocations dynamics and self-accommodation process between crystals in the PCSES. Furthermore, by applying the quantum mechanics and relativistic model proposed by Muñoz-Andrade, the activation energy for polycrystalline flow during the tension test of 304 ASS was calculated for each instant in a global form. In conclusion was established that the mapping of the polycrystalline flow is fundamental to describe in an integral way the phenomenology and mechanics of irreversible deformation processes.

  16. Effect of the r-value change on the forming limit analysis for a ultra-low carbon steel sheet

    NASA Astrophysics Data System (ADS)

    Hakoyama, T.; Kuwabara, T.

    2016-08-01

    The effect of the r-value change on the accuracy of the forming limits predicted using the Marciniak-Kuczynski-type (M-K) forming limit analysis for a cold rolled interstitial- free (IF) steel sheet is investigated. Uniaxial tensile tests with a digital image correlation system are used to measure the r-value change. A tube subjected to tension-expansion loading under linear paths in the first quadrant of the stress space are performed to measure the multiaxial plastic deformation behavior and the forming limits of the test material. The observed differential hardening (DH) behavior is approximated by changing the material parameters of the Yld2000-2d yield function (Barlat et al, 2003) as functions of the reference plastic strain. The M-K analyses are performed using the r-value change and r-value constant DH model. It is concluded that the DH model considering the r-value change leads to the more accurate predicted forming limits.

  17. Fiber laser welding of dual-phase galvanized sheet steel (DP590): traditional analysis and new quality assessment techniques

    NASA Astrophysics Data System (ADS)

    Miller, Stephanie; Pfeif, Erik; Kazakov, Andrei; Baumann, Esther; Dowell, Marla

    2016-03-01

    Laser welding has many advantages over traditional joining methods, yet remains underutilized. NIST has undertaken an ambitious initiative to improve predictions of weldability, reliability, and performance of laser welds. This study investigates butt welding of galvanized and ungalvanized dual-phase automotive sheet steels (DP 590) using a 10 kW commercial fiber laser system. Parameter development work, hardness profiles, microstructural characterization, and optical profilometry results are presented. Sound welding was accomplished in a laser power range of 2.0 kW to 4.5 kW and travel speed of 2000 mm/min to 5000 mm/min. Vickers hardness ranged from approximately 2 GPa to 4 GPa across the welds, with limited evidence of heat affected zone softening. Decreased hardness across the heat affected zone directly correlated to the appearance of ferrite. A technique was developed to non-destructively evaluate weld quality based on geometrical criteria. Weld face profilometry data were compared between light optical, metallographic sample, and frequency-modulated continuous-wave laser detection and ranging (FMCW LADAR) methods.

  18. Investigation on laser forming of stainless steel sheets under coupling mechanism

    NASA Astrophysics Data System (ADS)

    Chakraborty, Shitanshu S.; Maji, Kuntal; Racherla, Vikranth; Nath, Ashish K.

    2015-08-01

    In laser forming of three dimensional surfaces simultaneous bending and thickening of the sheet being formed are often required. Laser forming by the coupling mechanism has the capability to generate both of them. However, literature is scarce on the study of laser forming under coupling mechanism. A part of this work investigates the effect of Fourier number and laser spot diameter on bending angle and thickness increment induced by laser scans promoting coupling mechanism. Peak surface temperature was maintained nearly constant. It was chosen so as to avoid surface melting and sensitization at the scan track on top surface. The required laser parameters were determined with the help of an analytical model for temperature estimation. The experimental results showed that while the bending angle reduced with the increase of Fourier number, the thickness increment increased. And, with the increase of laser spot diameter both bending angle and thickness increased. Finite element simulations were carried out using ABAQUS software on a three dimensional model for developing a better understanding of the deformation behaviour. Multimode intensity distribution of the laser beam and temperature dependant material properties were considered in the simulations. Finite element analysis and microstructure study showed that chances of sensitization are rare with the current laser parameter combinations. Based on temperature gradient and coupling mechanisms a different laser scanning strategy has been proposed for laser forming of deep pillow shaped surfaces retaining symmetry.

  19. Copper and nickel hexacyanoferrate nanostructures with graphene-coated stainless steel sheets for electrochemical supercapacitors

    NASA Astrophysics Data System (ADS)

    Wu, Mao-Sung; Lyu, Li-Jyun; Syu, Jhih-Hao

    2015-11-01

    Copper and nickel hexacyanoferrate (CuHCF and NiHCF) nanostructures featuring three-dimensional open-framework tunnels are prepared using a solution-based coprecipitation process. CuHCF shows superior supercapacitive behavior than the NiHCF, due to the presence of numerous macropores in CuHCF particles for facilitating the transport of electrolyte. Both CuHCF and NiHCF electrodes with stainless steel (SS) substrate tend to lose their electroactivity towards intercalation/deintercalation of hydrated potassium ions owing to the partial corrosion of SS. Formation of a protective and conductive carbon layer in between SS and CuHCF (NiHCF) film is of paramount importance for improving the irreversible loss of electroactivity. Thin and compact graphene (GN) layer without observable holes in its normal plane is the most effective way to suppress the corrosion of SS compared with porous carbon nanotube and activated carbon layers. Specific capacitance of CuHCF electrode with GN layer (CuHCF/GN/SS) reaches 570 F g-1, which is even better than that of CuHCF with Pt substrate (500 F g-1) at 1 A g-1. The CuHCF/GN/SS exhibits high stability with 96% capacitance retention over 1000 cycles, greater than the CuHCF with Pt (75%).

  20. Effect of texture and grain size on the magnetic flux density and core loss of cold-rolled high silicon steel sheets

    NASA Astrophysics Data System (ADS)

    Qin, Jing; Yang, Ping; Mao, Weimin; Ye, Feng

    2015-11-01

    The effects of texture and grain size on the magnetic flux density and core loss (50-20 kHz) of 0.23 mm-thick cold-rolled high silicon steel sheets are investigated by means of electron back-scattered diffraction (EBSD), loss separation, and anisotropy parameter (ε) calculation. A model of the hysteresis loss coefficient kh considering average grain size and ε is established. The magnetic flux density at 800 A/m (B8) is closely related to the volume fraction of η-fiber-oriented grains, while the magnetic flux density at 5000 A/m (B50) is closely related to the volume fractions of γ- and λ-fiber-oriented grains in high silicon steel. The hysteresis loss of high silicon steel can be greatly reduced by increasing the grain size and optimizing the texture of the sheets. Although increases in frequencies decrease the effect of texture on core loss, the effect cannot be ignored. As annealing temperature and time increase, the relative difference in core loss between the rolling direction (RD) and the transverse direction (TD) is maintained at higher frequencies because of increases in grain size, decreases in γ texture, and maintenance of a strong η texture. Texture and grain size jointly affect the high-frequency core loss of high silicon steel.

  1. Designing the Color of Hot-Dip Galvanized Steel Sheet Through Destructive Light Interference Using a Zn-Ti Liquid Metallic Bath

    NASA Astrophysics Data System (ADS)

    Levai, Gabor; Godzsák, Melinda; Török, Tamas I.; Hakl, Jozsef; Takáts, Viktor; Csik, Attila; Vad, Kalman; Kaptay, George

    2016-07-01

    The color of hot-dip galvanized steel sheet was adjusted in a reproducible way using a liquid Zn-Ti metallic bath, air atmosphere, and controlling the bath temperature as the only experimental parameter. Coloring was found only for samples cooled in air and dipped into Ti-containing liquid Zn. For samples dipped into a 0.15 wt pct Ti-containing Zn bath, the color remained metallic (gray) below a 792 K (519 °C) bath temperature; it was yellow at 814 K ± 22 K (541 °C ± 22 °C), violet at 847 K ± 10 K (574 °C ± 10 °C), and blue at 873 K ± 15 K (600 °C ± 15 °C). With the increasing bath temperature, the thickness of the adhered Zn-Ti layer gradually decreased from 52 to 32 micrometers, while the thickness of the outer TiO2 layer gradually increased from 24 to 69 nm. Due to small Al contamination of the Zn bath, a thin (around 2 nm) alumina-rich layer is found between the outer TiO2 layer and the inner macroscopic Zn layer. It is proven that the color change was governed by the formation of thin outer TiO2 layer; different colors appear depending on the thickness of this layer, mostly due to the destructive interference of visible light on this transparent nano-layer. A complex model was built to explain the results using known relationships of chemical thermodynamics, adhesion, heat flow, kinetics of chemical reactions, diffusion, and optics. The complex model was able to reproduce the observations and allowed making predictions on the color of the hot-dip galvanized steel sample, as a function of the following experimental parameters: temperature and Ti content of the Zn bath, oxygen content, pressure, temperature and flow rate of the cooling gas, dimensions of the steel sheet, velocity of dipping the steel sheet into the Zn-Ti bath, residence time of the steel sheet within the bath, and the velocity of its removal from the bath. These relationships will be valuable for planning further experiments and technologies on color hot-dip galvanization of steel

  2. Impact of using high-density polyethylene geomembrane layer as landfill intermediate cover on landfill gas extraction.

    PubMed

    Chen, Zezhi; Gong, Huijuan; Zhang, Mengqun; Wu, Weili; Liu, Yu; Feng, Jin

    2011-05-01

    Clay is widely used as a traditional cover material for landfills. As clay becomes increasingly costly and scarce, and it also reduces the storage capacity of landfills, alternative materials with low hydraulic conductivity are employed. In developing countries such as China, landfill gas (LFG) is usually extracted for utilization during filling stage, therefore, the intermediate covering system is an important part in a landfill. In this study, a field test of LFG extraction was implemented under the condition of using high-density polyethylene (HDPE) geomembrane layer as the only intermediate cover on the landfill. Results showed that after welding the HDPE geomembranes together to form a whole airtight layer upon a larger area of landfill, the gas flow in the general pipe increased 25% comparing with the design that the HDPE geomembranes were not welded together, which means that the gas extraction ability improved. However as the heat isolation capacity of the HDPE geomembrane layer is low, the gas generation ability of a shallow landfill is likely to be weakened in cold weather. Although using HDPE geomembrane layer as intermediate cover is acceptable in practice, the management and maintenance of it needs to be investigated in order to guarantee its effective operation for a long term. Copyright © 2010 Elsevier Ltd. All rights reserved.

  3. Experimental investigation of the effect of the material damage induced in sheet metal forming process on the service performance of 22MnB5 steel

    NASA Astrophysics Data System (ADS)

    Zhuang, Weimin; Xie, Dongxuan; Chen, Yanhong

    2016-07-01

    The use of ultra-high strength steels through sheet metal forming process offers a practical solution to the lightweight design of vehicles. However, sheet metal forming process not only produces desirable changes in material properties but also causes material damage that may adversely influence the service performance of the material formed. Thus, an investigation is conducted to experimentally quantify such influence for a commonly used steel (the 22MnB5 steel) based on the hot and cold forming processes. For each process, a number of samples are used to conduct a uniaxial tensile test to simulate the forming process. After that, some of the samples are trimmed into a standard shape and then uniaxially extended until fracture to simulate the service stage. Finally, a microstructure test is conducted to analyze the microdefects of the remaining samples. Based on the results of the first two tests, the effect of material damage on the service performance of 22MnB5 steel is analyzed. It is found that the material damages of both the hot and cold forming processes cause reductions in the service performance, such as the failure strain, the ultimate stress, the capacity of energy absorption and the ratio of residual strain. The reductions are generally lower and non-linear in the former process but higher and linear in the latter process. Additionally, it is found from the microstructure analysis that the difference in the reductions of the service performance of 22MnB5 by the two forming processes is driven by the difference in the micro damage mechanisms of the two processes. The findings of this research provide a useful reference in terms of the selection of sheet metal forming processes and the determination of forming parameters for 22MnB5.

  4. Effect of heat treatment on formability in 0.15C-1.5Si-1.5Mn multiphase cold-rolled steel sheet

    NASA Astrophysics Data System (ADS)

    Lee, Chang Gil; Kim, Sung-Joon; Song, Byung-Hwan; Lee, Sunghak

    2002-10-01

    The effects of volume fraction and the stability of retained austenite on the formability of a 0.15C-1.5Si-1.5Mn (hereafter all in wt.%) TRIP-aided multiphase cold-rolled steel sheet were investigated after various heat treatments. The steel sheets were intercritically annealed at 800°C, and isothermally treated at 400°C and 430°C. Microstructural observation, tensile tests and limiting dome height (LDH) tests were conducted on the heat-treated sheet specimens, and the changes in retained austenite volume fraction as a function of tensile strain were measured using an X-ray diffractometer. The results showed a plausible relationship between formability and retained austenite stability. Although the same amount of retained austenite was obtained after isothermal holding at different temperatures, better formability was obtained in the specimens with the higher stability of retained austenite. If the stability of the retained austenite is high, the strain-induced transformation of retained austenite to martensite can be stably progressed, resulting in a delay of necking to the high strain region and improvement in formability.

  5. Determination of the effect of exposure to gasoline components on a high density polyethylene geomembrane using the comprehensive test system.

    PubMed

    Barrett, W M; Stessel, R I

    1999-05-31

    The comprehensive testing system (CTS) for geomembranes was used to test the compatibility of high-density polyethylene (HDPE) geomembrane landfill liner material with chemicals typically found in motor vehicle fuel. The CTS is a testing apparatus specifically designed to test the effects of simultaneously applying mechanical load, fluid head, and chemical exposure on the geomembrane. A combination of these factors is present on the geomembrane material in service, and the CTS provides a laboratory reproduction of actual field conditions. The article provides a description of gasoline based upon the desirable qualities of gasoline and provides background on testing of rubbers used in gasoline-powered engine parts. The test's chemicals were gasoline, motor oil, benzene, ethylbenzene, toluene, xylenes, and iso-octane (2,2,4 trimethyl pentane). This work found that gasoline had an effect on the geomembrane greater than the effect of any of the pure chemicals except ethylbenzene. Benzene, and the other aromatic compounds (ethylbenzene, toluene, and xylenes) are typically the primary regulatory concerns at fuel contaminated sites. The fact that gasoline had a greater effect on the performance of the HDPE geomembrane indicated that chemicals are present in gasoline which can decrease the performance of the containment structures used to hold gasoline, while not having a significant health risk. The clear implication is that risk assessments conducted on facilities must not only include the health risks of chemicals placed in a facility, but must also consider the effect of the chemical on a containment structure. The fact that low-health-risk chemicals may have a great impact on the effectiveness of containment structures leads to a possible synergistic mechanism where the low-health-risk chemicals enable a pathway for greater-health-risk chemicals to enter the environment. Copyright 1999 Elsevier Science B.V.

  6. Strong <001> recrystallization texture component in 6.5 wt% Si electrical steel thin sheets by secondary cold rolling and annealing

    NASA Astrophysics Data System (ADS)

    Pan, Hongjiang; Zhang, Zhihao; Mo, Yuanke; Xie, Jianxin

    2016-12-01

    In order to prepare thin sheet with a strong <001> texture component, secondary cold rolling and recrystallization annealing were carried out on a raw sheet of high silicon electrical steel (6.5 wt% Si). The raw sheet was obtained through a process of directional solidification, followed by warm and cold rolling, and annealing. The effects of secondary cold rolling reduction, annealing temperature and holding time on the recrystallization microstructure and texture were investigated. The formation of strong <001> texture component was analyzed. The results showed that the <001> texture component could be enhanced when the sheets were prepared through appropriate secondary cold rolling and annealing. It was ascribed to the cube and Goss recrystallized grains had frequency advantages as well as size advantages during nucleation. Furthermore, the cube and Goss recrystallized grains were easy to grow larger due to the advantage on grain boundary energy and surface energy. The samples prepared through secondary cold rolling with the reduction of 30% and annealing at 1300 °C for 1-5 h exhibited good magnetic properties. The magnetic induction B8 of the samples was 1.335-1.398 T and the core loss P10/50 and P10/400 were 0.383-0.391 W/kg and 5.935-6.422 W/kg, respectively.

  7. Effect of hot band grain size on development of textures and magnetic properties in 2.0% Si non-oriented electrical steel sheet

    NASA Astrophysics Data System (ADS)

    Lee, K. M.; Huh, M. Y.; Lee, H. J.; Park, J. T.; Kim, J. S.; Shin, E. J.; Engler, O.

    2015-12-01

    The effect of hot band grain size on the development of crystallographic texture and magnetic properties in non-oriented electrical steel sheet was studied. After cold rolling the samples with different initial grain sizes displayed different microstructures and micro-textures but nearly identical macro-textures. The homogeneous recrystallized microstructure and micro-texture in the sample having small grains caused normal continuous grain growth. The quite irregular microstructure and micro-texture in the recrystallized sample with large initial grain size provided a preferential growth of grains in <001>//ND and <113>//ND which were beneficial for developing superior magnetic properties.

  8. Diffusion and solubility coefficients determined by permeation and immersion experiments for organic solvents in HDPE geomembrane.

    PubMed

    Chao, Keh-Ping; Wang, Ping; Wang, Ya-Ting

    2007-04-02

    The chemical resistance of eight organic solvents in high density polyethylene (HDPE) geomembrane has been investigated using the ASTM F739 permeation method and the immersion test at different temperatures. The diffusion of the experimental organic solvents in HDPE geomembrane was non-Fickian kinetic, and the solubility coefficients can be consistent with the solubility parameter theory. The diffusion coefficients and solubility coefficients determined by the ASTM F739 method were significantly correlated to the immersion tests (p<0.001). The steady state permeation rates also showed a good agreement between ASTM F739 and immersion experiments (r(2)=0.973, p<0.001). Using a one-dimensional diffusion equation based on Fick's second law, the diffusion and solubility coefficients obtained by immersion test resulted in over estimates of the ASTM F739 permeation results. The modeling results indicated that the diffusion and solubility coefficients should be obtained using ASTM F739 method which closely simulates the practical application of HDPE as barriers in the field.

  9. Welding Rustproof Steels

    NASA Technical Reports Server (NTRS)

    Hoffmann, W

    1929-01-01

    The following experimental results will perhaps increase the knowledge of the process of welding rustproof steels. The experiments were made with two chrome-steel sheets and with two chrome-steel-nickel sheets having the composition shown in Table I.

  10. The Work Softening by Deformation-Induced Disordering and Cold Rolling of 6.5 wt pct Si Steel Thin Sheets

    NASA Astrophysics Data System (ADS)

    Wang, Xianglong; Li, Haoze; Zhang, Weina; Liu, Zhenyu; Wang, Guodong; Luo, Zhonghan; Zhang, Fengquan

    2016-09-01

    As-cast strip of 6.5 wt pct Si steel was fabricated by twin-roll strip casting. After hot rolling at 1323 K (1050 °C), thin sheets with the thickness of 0.35 mm were produced by warm rolling at 373 K (100 °C) with rolling reductions of 15, 25, 35, 45, 55, and 65 pct. Influence of warm rolling reduction on ductility was investigated by room temperature bending test. The measurement of macro-hardness showed that "work softening" could begin when the warm rolling reduction exceeded 35 pct. The room temperature ductility of the thin sheets gradually increased with the increase of warm rolling reductions, and the plastic deformation during bending began to form when the warm rolling reduction was greater than 45 pct, the 65 pct rolled thin sheet exhibited the maximum plastic deformation of about 0.6 pct during bending at room temperature, with a few small dimples having been observed on the fracture surfaces. B2-ordered domains were formed in the 15, 25, 35, 45, and 55 pct rolled specimens, and their average size decreased with the increase of warm rolling reductions. By contrast, no B2-ordered domain could be found in the 65 pct rolled specimen. It had been observed that large-ordered domains could be split into several small parts by the slip of partial super-dislocations during warm rolling, which led to significant decrease of the order degree to cause the phenomenon of deformation-induced disordering. On the basis of these results, cold rolling schedule was developed to successfully fabricate 0.25-mm-thick sheets with good surface qualities and magnetic properties from warm rolled sheets.

  11. Study on the Formation and Characterization of the Intermetallics in Friction Stir Welding of Aluminum Alloy to Coated Steel Sheet Lap Joint

    NASA Astrophysics Data System (ADS)

    Das, H.; Ghosh, R. N.; Pal, T. K.

    2014-10-01

    Multimaterial fabrication such as joining of steel and aluminum is currently prominent in a variety of industries. Friction stir welding is a novel solid-state welding process that causes good joint strength between steel and aluminum. However, the phenomenon contributing significant strength at the interface is not yet clear. In the present study, the interface of the friction stir lap-welded aluminum and coated steel sheet having joint strength maximum (71.4 pct of steel base metal) and minimum, respectively, under two parameter combinations, i.e., 1000 rpm 50 mm min-1 and 500 rpm 100 mm min-1, was exclusively characterized by X-ray diffraction, transmission electron microscopy (TEM), concentration profile, and elemental mapping by electron-probe microanalysis. A TEM-assisted EDS study identifies the morphologies of large size Al13Fe4 and small size Fe3Al-type intermetallic compounds at the interface. The diffusion-induced intermetallic growth (thickness) measured from a backscattered image and concentration profile agreed well with the numerically calculated one. The growth of these two phases at 1000 rpm 50 mm min-1 is attributed to the slower cooling rate (~3.5 K/s) with higher diffusion time (44 seconds) along the interface in comparison to the same for 500 rpm 100 mm min-1 with faster cooling rate (~10 K/s) and less diffusion time (13.6 seconds). The formation of thermodynamically stable and hard intermetallic phase Al13Fe4 at 1000 rpm and travel speed 50 mm min-1 in amounts higher than 500 rpm and a travel speed of 100 mm min-1 results in better joint strength, i.e., 71.4 pct, of the steel base metal.

  12. Interfacial Characterization of Dissimilar Joints Between Al/Mg/Al-Trilayered Clad Sheet to High-Strength Low-Alloy Steel

    NASA Astrophysics Data System (ADS)

    Macwan, A.; Jiang, X. Q.; Chen, D. L.

    2015-07-01

    Magnesium (Mg) alloys are increasingly used in the automotive and aerospace sectors to reduce vehicle weight. Al/Mg/Al tri-layered clad sheets are deemed as a promising alternative to improve the corrosion resistance and formability of Mg alloys. The structural application of Al/Mg/Al tri-layered clad sheets inevitably involves welding and joining in the multi-material vehicle body manufacturing. This study aimed to characterize the bonding interface microstructure of the Al/Mg/Al-clad sheet to high-strength low-alloy steel with and without Zn coating using ultrasonic spot welding at different levels of welding energy. It was observed that the presence of Zn coating improved the bonding at the interface due to the formation of Al-Zn eutectic structure via enhanced diffusion. At a higher level of welding energy, characteristic flow patterns of Zn into Al-clad layer were observed with an extensive penetration mainly along some high angle grain boundaries. The dissimilar joints without Zn coating made at a high welding energy of 800 J failed partially from the Al/Fe weld interface and partially from the Al/Mg clad interface, while the joints with Zn coating failed from the Al/Mg clad interface due to the presence of brittle Al12Mg17 phase.

  13. Failure Orientation in Stretch Forming and Its Correlation with a Polycrystal Plasticity-Based Material Model for a Collection of Highly Formable Sheet Steels

    NASA Astrophysics Data System (ADS)

    An, Yuguo; Boterman, Romke; Atzema, Eisso; Abspoel, Michael; Scholting, Marc

    2016-07-01

    Robust design optimization techniques have been developed in recent years within the automotive industry with the aim of reducing scrap rates and improving process stability in sheet metal forming. These new techniques are able to take process variations and other sources of material scatter into account. Among the many material variables and inputs used, the yield criterion is an important aspect and this is used to describe the plastic behavior of sheet metals. To achieve a reliable output in an optimization study, the yield criterion selected must be representative of material response and scatter. However, simple material models that deviate from real material behavior are often used due to a lack of material data, which is usually a requirement when using more complex models. In the present research, a polycrystal plasticity-based CTFP model has been evaluated in stretch forming for a collection of highly formable sheet steel materials. The results demonstrate that the CTFP model can capture the yielding character and also detect the minor deviations presented by different coils. The stretching factor derived from the CTFP model, as opposed to the work hardening and ductility, has a dominant effect on failure for a collection of materials with similar mechanical properties. Results also indicate that plastic deformation causes texture evolution and, consequently, an evolving yield locus. Such changes in the yield locus during deformation have an effect on stretching and friction calibration in FE simulations.

  14. 75 FR 81221 - Stainless Steel Sheet and Strip in Coils From Mexico; Preliminary Results of the Five-Year...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-27

    ... by means of vacuum arc remelting, with inclusion controls for sulphide of no more than 0.04 percent... trademark of the Arnold Engineering Company. Certain electrical resistance alloy steel is also excluded from... of heating ribbons for circuit breakers and industrial furnaces, and in rheostats for railway...

  15. 75 FR 47780 - Stainless Steel Sheet and Strip in Coils From Mexico; Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-09

    ... is manufactured by means of vacuum arc remelting, with inclusion controls for sulphide of no more...\\ ``Arnokrome III'' is a trademark of the Arnold Engineering Company. Certain electrical resistance alloy steel... commonly used in the production of heating ribbons for circuit breakers and industrial furnaces, and in...

  16. 75 FR 62104 - Certain Stainless Steel Sheet and Strip in Coils From Germany, Japan, the Republic of Korea, and...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-07

    ....020 percent or less. The product is manufactured by means of vacuum arc remelting, with inclusion.... Certain electrical resistance alloy steel is also excluded from the scope of the orders. This product is... breakers and industrial furnaces, and in rheostats for railway locomotives. The product is currently...

  17. 75 FR 6631 - Stainless Steel Sheet and Strip in Coils from Japan: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-02-10

    ... of vacuum arc remelting, with inclusion controls for sulphide of no more than 0.04 percent and for... trademark of the Arnold Engineering Company. Certain electrical resistance alloy steel is also excluded from... of heating ribbons for circuit breakers and industrial furnaces, and in rheostats for railway...

  18. 76 FR 2332 - Stainless Steel Sheet and Strip in Coils From Mexico; Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-13

    ... by means of vacuum arc remelting, with inclusion controls for sulphide of no more than 0.04 percent... Arnold Engineering Company. Certain electrical resistance alloy steel is also excluded from the scope of... heating ribbons for circuit breakers and industrial furnaces, and in rheostats for railway locomotives...

  19. 75 FR 81214 - Stainless Steel Sheet and Strip in Coils From Italy: Preliminary Results of the Full Second Five...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-27

    ... is manufactured by means of vacuum arc remelting, with inclusion controls for sulphide of no more...\\ ``Arnokrome III'' is a trademark of the Arnold Engineering Company. Certain electrical resistance alloy steel... used in the production of heating ribbons for circuit breakers and industrial furnaces, and in...

  20. 75 FR 6627 - Stainless Steel Sheet and Strip in Coils From Mexico; Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-02-10

    ... by means of vacuum arc remelting, with inclusion controls for sulphide of no more than 0.04 percent... of the Arnold Engineering Company. Certain electrical resistance alloy steel is also excluded from... of heating ribbons for circuit breakers and industrial furnaces, and in rheostats for railway...

  1. 75 FR 76700 - Stainless Steel Sheet and Strip in Coils From Taiwan: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-09

    ....020 percent or less. The product is manufactured by means of vacuum arc remelting, with inclusion... electrical resistance alloy steel is also excluded from the scope of the order. This product is defined as a... industrial furnaces, and in rheostats for railway locomotives. The product is currently available under...

  2. 75 FR 62101 - Stainless Steel Sheet and Strip in Coils From the Republic of Korea: Final Results of Expedited...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-07

    ... by means of vacuum arc remelting, with inclusion controls for sulphide of no more than 0.04 percent... trademark of the Arnold Engineering Company. Certain electrical resistance alloy steel is also excluded from... of heating ribbons for circuit breakers and industrial furnaces, and in rheostats for railway...

  3. 76 FR 49450 - Stainless Steel Sheet and Strip in Coils From Germany, Italy, and Mexico: Revocation of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-10

    ....020 percent or less. The product is manufactured by means of vacuum arc remelting, with inclusion.... Certain electrical resistance alloy steel is also excluded from the scope of the orders. This product is... industrial furnaces, and in rheostats for railway locomotives. The product is currently available under...

  4. 75 FR 5947 - Stainless Steel Sheet and Strip in Coils from Taiwan: Final Results and Rescission in Part of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-02-05

    ... of vacuum arc remelting, with inclusion controls for sulphide of no more than 0.04 percent and for... of the Arnold Engineering Company. Certain electrical resistance alloy steel is also excluded from... heating ribbons for circuit breakers and industrial furnaces, and in rheostats for railway locomotives...

  5. 75 FR 49467 - Stainless Steel Sheet and Strip in Coils From Taiwan: Preliminary Results and Rescission in Part...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-13

    .... The product is manufactured by means of vacuum arc remelting, with inclusion controls for sulphide of...\\ Arnokrome III is a trademark of the Arnold Engineering Company. Certain electrical resistance alloy steel is... of heating ribbons for circuit breakers and industrial furnaces, and in rheostats for railway...

  6. Microstructure and texture evolution of ultra-thin grain-oriented silicon steel sheet fabricated using strip casting and three-stage cold rolling method

    NASA Astrophysics Data System (ADS)

    Song, Hong-Yu; Liu, Hai-Tao; Wang, Yin-Ping; Wang, Guo-Dong

    2017-03-01

    A 0.1 mm-thick grain-oriented silicon steel sheet was successfully produced using strip casting and three-stage cold rolling method. The microstructure, texture and inhibitor evolution during the processing was briefly analyzed. It was found that Goss texture was absent in the hot rolled sheet because of the lack of shear deformation. After normalizing, a large number of dispersed MnS precipitates with the size range of 15-90 nm were produced. During first cold rolling, dense shear bands were generated in the deformed ferrite grains, resulting in the intense Goss texture after first intermediate annealing. The microstructure was further refined and homogenized during the subsequent cold rolling and annealing processes. After primary recrystallization annealing, a homogeneous microstructure consisting of fine and equiaxed grains was produced while the associated texture was characterized by a strong γ-fiber texture. Finally, a complete secondary recrystallization microstructure consisting of entirely large Goss grains was produced. The magnetic induction B8 and iron loss P10/400 was 1.79 T and 6.9 W/kg, respectively.

  7. Reduction Kinetics of Wüstite Scale on Pure Iron and Steel Sheets in Ar and H2 Gas Mixture

    NASA Astrophysics Data System (ADS)

    Mao, Weichen; Sloof, Willem G.

    2017-10-01

    A dense and closed Wüstite scale is formed on pure iron and Mn alloyed steel after oxidation in Ar + 33 vol pct CO2 + 17 vol pct CO gas mixture. Reducing the Wüstite scale in Ar + H2 gas mixture forms a dense and uniform iron layer on top of the remaining Wüstite scale, which separates the unreduced scale from the gas mixture. The reduction of Wüstite is controlled by the bulk diffusion of dissolved oxygen in the formed iron layer and follows parabolic growth rate law. The reduction kinetics of Wüstite formed on pure iron and on Mn alloyed steel are the same. The parabolic rate constant of Wüstite reduction obeys an Arrhenius relation with an activation energy of 104 kJ/mol if the formed iron layer is in the ferrite phase. However, at 1223 K (950 °C) the parabolic rate constant of Wüstite reduction drops due to the phase transformation of the iron layer from ferrite to austenite. The effect of oxygen partial pressure on the parabolic rate constant of Wüstite reduction is negligible when reducing in a gas mixture with a dew point below 283 K (10 °C). During oxidation of the Mn alloyed steel, Mn is dissolved in the Wüstite scale. Subsequently, during reduction of the Wüstite layer, Mn diffuses into the unreduced Wüstite. Ultimately, an oxide-free iron layer is obtained at the surface of the Mn alloyed steel, which is beneficial for coating application.

  8. Reduction Kinetics of Wüstite Scale on Pure Iron and Steel Sheets in Ar and H2 Gas Mixture

    NASA Astrophysics Data System (ADS)

    Mao, Weichen; Sloof, Willem G.

    2017-07-01

    A dense and closed Wüstite scale is formed on pure iron and Mn alloyed steel after oxidation in Ar + 33 vol pct CO2 + 17 vol pct CO gas mixture. Reducing the Wüstite scale in Ar + H2 gas mixture forms a dense and uniform iron layer on top of the remaining Wüstite scale, which separates the unreduced scale from the gas mixture. The reduction of Wüstite is controlled by the bulk diffusion of dissolved oxygen in the formed iron layer and follows parabolic growth rate law. The reduction kinetics of Wüstite formed on pure iron and on Mn alloyed steel are the same. The parabolic rate constant of Wüstite reduction obeys an Arrhenius relation with an activation energy of 104 kJ/mol if the formed iron layer is in the ferrite phase. However, at 1223 K (950 °C) the parabolic rate constant of Wüstite reduction drops due to the phase transformation of the iron layer from ferrite to austenite. The effect of oxygen partial pressure on the parabolic rate constant of Wüstite reduction is negligible when reducing in a gas mixture with a dew point below 283 K (10 °C). During oxidation of the Mn alloyed steel, Mn is dissolved in the Wüstite scale. Subsequently, during reduction of the Wüstite layer, Mn diffuses into the unreduced Wüstite. Ultimately, an oxide-free iron layer is obtained at the surface of the Mn alloyed steel, which is beneficial for coating application.

  9. Measurement of the mechanical properties of car body sheet steels at high strain rates and non ambient temperature

    NASA Astrophysics Data System (ADS)

    Bleck, W.; Larour, P.

    2003-09-01

    Crash behaviour and light weight have become the major design criteria for car bodies. Modem high strength steels offer appropriate solutions for these requirements. The prediction of the crash behaviour in simulation programs requires the information on materials behaviour during dynamic testing. The reduction of the signal waviness and the inertia effects at strain rates above 50s^{-1} are major issues in dynamic tensile testing. Damping techniques or load measurement on the sample itself are the common way to reduce oscillations. Strain measurement from the piston displacement or from optical devices on the specimen itself are also compared. Advantages and drawbacks of those various measurement techniques are presented.

  10. The mechansims by which solute nitrogen affects phase transformations and mechanical properties of automotive dual-phase sheet steel

    NASA Astrophysics Data System (ADS)

    Brown, Tyson W.

    Dual-phase steels have seen increased use in automotive applications in recent years, in order to meet the goals of weight reduction and occupant safety. Variations in nitrogen content that may be encountered in steel sourced from a basic oxygen furnace process compared to an electric arc furnace process require that dual-phase steel producers understand the ways that nitrogen affects processing and properties. In the current work, the distribution of nitrogen was investigated in a dual-phase steel with a base chemistry of 0.1 C, 2.0 Mn, 0.2 Cr, 0.2 Mo (wt pct) across a range of nitrogen contents (30-159 ppm) with Al (0.2 and 0.08 wt pct), and Ti (0.02 wt pct) additions used for precipitation control of nitrogen amounts. The distribution of nitrogen amongst trapping sites, including precipitates, grain boundaries, dislocations, and interstitial sites (away from other types of defects) was determined from a combination of electrolytic dissolution, internal friction, and three-dimensional atom probe tomography experiments. Various mechanisms by which different amounts and locations of nitrogen affect phase transformations and mechanical properties were identified from quantitative metallography, dilatometric measurement of phase transformations, tensile testing, and nanoindentation hardness testing. Results indicate nitrogen that is not precipitated with Ti or Al (free nitrogen) partitions to austenite (and thus martensite) during typical intercritical annealing treatments, and is mostly contained in Cottrell atmospheres in martensite. Due to the austenite stabilizing effect of nitrogen, the presence of free nitrogen during intercritical annealing leads to a higher austenite fraction in certain conditions. Thus, the presence of free nitrogen in a dual-phase microstructure will lead to an increase in tensile and yield strengths from both an increase in martensite fraction, and an increase in martensite hardness due to solid solution strengthening. Despite the presence

  11. Laser-assisted direct joining of AISI304 stainless steel with polycarbonate sheets: Thermal analysis, mechanical characterization, and bonds morphology

    NASA Astrophysics Data System (ADS)

    Lambiase, F.; Genna, S.

    2017-02-01

    Laser-Assisted Metal and Plastic bonding (LAMP) of AISI304 sheets with polycarbonate sheets is investigated in this work. The process was performed by means of a high power diode laser with a maximum power of 200 W. The study introduces an integrated experimental approach aimed at understanding how the main process conditions (laser power and scanning speed) influence the direct-bonds quality, dimensions and presence of defects. To this end, the bonds dimension, shear strength, formation and dimension of bubbles in the bonded region were related to the temperature measurements and process parameters. According to the achieved results, the processing window that enables a good adhesion of the two materials is relatively small; this is due the activation of the adhesion phenomena that require overcoming an energy threshold. However, excessive energy levels reduce the bonds strength due to the increase in defects (bubbles) dimension that may combine (coalescence) leading to the formation of a central tunnel where the two substrates are completely detached.

  12. Effect of Brass Interlayer Sheet on Microstructure and Joint Performance of Ultrasonic Spot-Welded Copper-Steel Joints

    NASA Astrophysics Data System (ADS)

    Satpathy, Mantra Prasad; Kumar, Abhishek; Sahoo, Susanta Kumar

    2017-07-01

    Solid-state ultrasonic spot welding (USW) inevitably offers a potential solution for joining dissimilar metal combination like copper (Cu) and steel (SS). In this study, the USW has been performed on Cu (UNS C10100) and SS (AISI 304) with brass interlayer by varying various welding parameters, aiming to identify the interfacial reaction, changes in microstructure and weld strength. The highest tensile shear and T-peel failure loads of 1277 and 174 N are achieved at the optimum conditions like 68 µm of vibration amplitude, 0.42 MPa of weld pressure and 1 s of weld time. The fractured surface analysis of brass interlayer and AISI 304 stainless steel samples reveals the features like swirls, voids and intermetallic compounds (IMCs). These IMCs are composed of CuZn and FeZn composite-like structures with 1.0 μm thickness. This confirms that the weld quality is specifically sensitive to the levels of input parameter combinations as well as the type of material present on the sonotrode side.

  13. Numerical estimation of phase transformations in solid state during Yb:YAG laser heating of steel sheets

    SciTech Connect

    Kubiak, Marcin Piekarska, Wiesława; Domański, Tomasz; Saternus, Zbigniew; Stano, Sebastian

    2015-03-10

    This work concerns the numerical modeling of heat transfer and phase transformations in solid state occurring during the Yb:YAG laser beam heating process. The temperature field is obtained by the numerical solution into transient heat transfer equation with convective term. The laser beam heat source model is developed using the Kriging interpolation method with experimental measurements of Yb:YAG laser beam profile taken into account. Phase transformations are calculated on the basis of Johnson - Mehl - Avrami (JMA) and Koistinen - Marburger (KM) kinetics models as well as continuous heating transformation (CHT) and continuous cooling transformation (CCT) diagrams for S355 steel. On the basis of developed numerical algorithms 3D computer simulations are performed in order to predict temperature history and phase transformations in Yb:YAG laser heating process.

  14. Mechanical Behavior of Lithium-Ion Batteries and Fatigue Behavior of Ultrasonic Weld-Bonded Lap-Shear Specimens of Dissimilar Magnesium and Steel Sheets

    NASA Astrophysics Data System (ADS)

    Lai, Wei-Jen

    The mechanical behaviors of LiFePO4 battery cell and module specimens under in-plane constrained compression were investigated for simulations of battery cells, modules and packs under crush conditions. The experimental stress-strain curves were correlated to the deformation patterns of battery cell and module specimens. Analytical solutions were developed to estimate the buckling stresses and to provide a theoretical basis for future design of representative volume element cell and module specimens. A physical kinematics model for formation of kinks and shear bands in battery cells was developed to explain the deformation mechanism for layered battery cells under in-plane constrained compression. A small-scale module constrained punch indentation test was also conducted to benchmark the computational results. The computational results indicate that macro homogenized material models can be used to simulate battery modules under crush conditions. Fatigue behavior and failure modes of ultrasonic spot welds in lap-shear specimens of magnesium and steel sheets with and without adhesive were investigated. For ultrasonic spot welded lap-shear specimens, the failure mode changes from the partial nugget pullout mode under low-cycle loading conditions to the kinked crack failure mode under high-cycle loading conditions. For adhesive-bonded and weld-bonded lap-shear specimens, the test results show the near interface cohesive failure mode and the kinked crack failure mode under low-cycle and high-cycle loading conditions, respectively. Next, the analytical effective stress intensity factor solutions for main cracks in lap-shear specimens of three dissimilar sheets under plane strain conditions were developed and the solutions agreed well with the computational results. The analytical effective stress intensity factor solutions for kinked cracks were compared with the computational results at small kink lengths. The results indicate that the computational results approach to

  15. The effect of magnetic field annealing on the texture of 2nd recrystallization for a deformed Fe-3.2% Si steel sheet

    NASA Astrophysics Data System (ADS)

    Kim, Byung Geol; Part, Su Dong; Kim, Shang Shu

    2004-12-01

    The effects of deformation on 2nd recrystallization behavior with or without magnetic field for a 1st recrystallized electrical steel sheet have been investigated. Annealing temperatures (800, 1000 °C) and cold-rolling rates (50, 70 %) were experimental parameters. A magnetic field of 5 T using a superconducting magnet at a heating rate of 15 °C/min was applied in a direction parallel to the rolling direction. The intensity of α-fiber was increased due to the deformation and, in particular, the formation of {100}<110> component was tremendous. Considerable formation of {001}<100> component was also found. At 800 °C, α-fiber was developed rapidly due to deformation, and η-fiber was also formed in the components {100}<100> and {110}<100> The effect of magnetic field annealing was more significant at 800 °C, while the effect at 1000 °C was negligible. These results are discussed in a phenomenological context considering the atomic fluctuation and magnetic induction depending on annealing temperature and magnetic field.

  16. Parametric Study On The CW Nd: YAG Laser Cutting Quality Of 1.25 mm Ultra Low Carbon Steel Sheets Using O2 Assist Gas

    SciTech Connect

    Salem, Hanadi G.; Abbas, Wafaa A.; Mansour, Mohy S.; Badr, Yehia A.

    2007-02-14

    There are many non-linear interaction factors responsible for the performance of the laser cutting process. Identification of the dominant factors that significantly affect the cut quality is important. In the current research, the gas pressure, laser power and scanning speed were selected as the cutting parameters. Effect of the cutting parameters on the cut quality was investigated, by monitoring the variation in hardness, oxide layer width and microstructural changes within the heat affected zone (HAZ). Results revealed that good quality cuts can be produced in ultra low carbon steel thin sheets, using CW Nd:YAG laser at a window of scanning speed ranging from 1100-1500 mm/min at a minimum heat input of 337watts under an assisting O2 gas pressure of 5 bar. Higher laser power resulted in either strengthening or softening in the HAZ surrounding the cut kerf. The oxide layer width is not affected by the energy density input but rather affected by the O2 gas pressure due to exothermal reaction.

  17. Parametric Study On The CW Nd: YAG Laser Cutting Quality Of 1.25 mm Ultra Low Carbon Steel Sheets Using O2 Assist Gas

    NASA Astrophysics Data System (ADS)

    Salem, Hanadi G.; Abbas, Wafaa A.; Mansour, Mohy S.; Badr, Yehia A.

    2007-02-01

    There are many non-linear interaction factors responsible for the performance of the laser cutting process. Identification of the dominant factors that significantly affect the cut quality is important. In the current research, the gas pressure, laser power and scanning speed were selected as the cutting parameters. Effect of the cutting parameters on the cut quality was investigated, by monitoring the variation in hardness, oxide layer width and microstructural changes within the heat affected zone (HAZ). Results revealed that good quality cuts can be produced in ultra low carbon steel thin sheets, using CW Nd:YAG laser at a window of scanning speed ranging from 1100-1500 mm/min at a minimum heat input of 337watts under an assisting O2 gas pressure of 5 bar. Higher laser power resulted in either strengthening or softening in the HAZ surrounding the cut kerf. The oxide layer width is not affected by the energy density input but rather affected by the O2 gas pressure due to exothermal reaction.

  18. Influence of Cu2S precipitates dissolution on ferrite grain growth during heat treatment in the non-oriented electrical steel sheet

    NASA Astrophysics Data System (ADS)

    Wu, Yuan; Li, Fangjie; Wang, Ting; Zhao, Dan; Huang, Hefei; Li, Huigai; Zheng, Shaobo

    2017-05-01

    The factor to deduce grain growth of non-oriented electrical steel sheet during heat treatment was researched in this paper. Scanning electron microscope equipped with electron backscatter diffraction (EBSD), X-ray diffraction and transmission electron microscope were used to characterize the microstructure, dislocation density and precipitate, respectively. The EBSD results indicated that the grain size increased from 18.7 μm to 56 μm after heat treatment. Meanwhile, the characterization of grain size distribution, dislocation density and precipitates revealed that the dissolution of Cu2S precipitates, which act as inhibitor, may lead to the grain growth. In addition, the pinning force of grain boundary and the driving force of grain growth were calculated. Based on experiments results and theoretical calculations, the Cu2S precipitates with diameter of less than 39 nm and volume fraction of 1.74 × 10-4 would be sufficient to inhibit the ferrite grain growth. Heat treatment provides an efficient way to prompt the grain growth.

  19. Stamping failure analysis of advanced high strength steel sheet based on non-uniform local deformation through thickness

    NASA Astrophysics Data System (ADS)

    Huang, Sheng; Zhao, Yixi; He, Chunfeng

    2013-12-01

    The phenomenon "Shear fracture" is often observed in the stretch-bending process of stamping over small radius with advanced high strength steels (AHSS). It occurs parallel to and near the die radius in the stretch-bending test. Since traditional Forming Limit Diagram (FLD) is unable to describe this type of failure, experimental and simulation works were constructed in this paper to investigate and predict the shear fracture. Fracture experiments were carried out through a stretch-bending test system, and failure mode was observed. There is no obviously thinning at the shear fracture surface. Further research shows that the initial crack of shear fracture occurs at the outer layer of specimen at die radius position. Finite element (FE) models were built for stretch-bending test with 3D element. The non-uniform local deformation through thickness corresponding to bending position was obtained and analyzed. Cockcroft & Latham fracture criterion is used. The outer layer of specimen at bending position reaches the critical fracture state firstly, which agrees well with experiments. Different fracture criteria are also compared and selected to determine this fracture. Results show that based on the non-uniform local deformation, the initial crack location of shear fracture at small radius can be effectively predicted by fracture criteria related to the maximum principle stress.

  20. A Study at the Workability of Ultra-High Strength Steel Sheet by Processing Maps on the Basis of DMM

    NASA Astrophysics Data System (ADS)

    Xia, Yu Feng; Long, Shuai; Wang, Tian-Yu; Zhao, Jia

    2017-07-01

    The hot workability of the ultra-high strength steel BR1500HS has been investigated by processing maps. A series of hot deformation tensile tests were carried out on a Gleeble-3500 thermal simulator in the deformation temperature range of 773-1,223 K and strain rate range of 0.01-10 s-1. The obtained flow stress curves reveal that the peak stress increases with the rising of strain rate and decreases with the rising of temperature. Based on dynamic materials model (DMM), the processing maps at the strains of 0.05, 0.10 and 0.15 were developed, and the optimum hot working conditions were recommended as the temperature range of 1,200-1,223 K and the strain rate range of 0.01-0.1 s-1, where the peak power dissipation efficiency is about 37 % revealing the occurrence of typical dynamic recrystallization (DRX). The main instability defects are deformation twinning and micro-crack occurring mainly at the temperature range of 773-873 K with the strain rate higher than 1 s-1. In order to deeply understand the microstructure mechanisms, the Zener-Hollomon parameter is solved, and then the self-diffusion activation energy is compared with the apparent activation energy Q at different deformation temperatures and strain rates.

  1. Validation and Design of Sheet Retrofits

    DTIC Science & Technology

    2010-10-31

    connection plates with bolts and washers through the sheet as means of connection from the floor slabs to the sheet retrofit for the third test. 4...for the following tests, 2) Mechanical connection tests with a flat polypropylene sheet connected to a steel angle and backing plate by bolts of...connection tests that bent the polypropylene sheet to an angle of 90 degrees and connected it to the supports by means of a flat connection plate

  2. Effect of the removal of the surface layer of a TRIP steel sheet on its phase composition after static tension at various strain rates

    NASA Astrophysics Data System (ADS)

    Terent'ev, V. F.; Slizov, A. K.; Sirotinkin, V. P.; Prosvirnin, D. V.; Kobeleva, L. I.; Eliseev, E. A.; Rybal'chenko, O. V.; Ashmarin, A. A.

    2016-01-01

    The effect of the removal of the surface layer of a thin strip made of austenitic-martensitic VNS9-Sh (23Kh15N5AM3-Sh) TRIP steel on the phase composition of the strip surface is studied after static tension at various strain rates. An increase in the strain rate is shown to increase the austenite content in the surface layer of the metal. The removal of a 10-μm-thick surface layer by electropolishing results in an increase in the austenite content due to the initial nonuniform phase composition of the thin TRIP steel strip across its thickness after cold rolling.

  3. Observation of co-segregation of titanium and boron at the interface between recrystallized and unrecrystallized grains in cold-rolled interstitial-free steel sheets.

    PubMed

    Takahashi, J; Haga, J; Kawakami, K; Ushioda, K

    2015-12-01

    It has been reported that the addition of ppm levels of B strongly retarded the growth of recrystallized grain into unrecrystallized grains in the process of cold-rolling and annealing of Ti-added interstitial-free (IF) ferritic steels. This phenomenon was explained by solute drag effect based on the assumption that, during annealing, B atoms segregate at the interface between recrystallized and unrecrystallized grains where they interact with Ti atoms. To verify this, atom probe tomography analysis of the interface was performed in Ti-added IF steels with and without B addition. Needle tips containing the interface identified from electron backscattering diffraction analysis, were produced by focused ion beam milling with the lift-out method. To increase the experiment reliability, the misorientation angle of the aimed interface was compared with that estimated by field ion microscopy analysis. Considerable amount of Ti segregation was observed at the interface in the steel without B addition, which increased with increasing amount of B segregation in the steel with B addition. The results suggest that the retardation of the interface migration was caused by solute drag effect based on the simultaneous co-segregation of Ti and B due to their attractive interaction.

  4. 76 FR 25668 - Stainless Steel Sheet and Strip in Coils From Mexico: Final Results of the Five-Year (“Sunset...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-05

    ..., and sulfur of 0.020 percent or less. The product is manufactured by means of vacuum arc remelting... Company. Certain electrical resistance alloy steel is also excluded from the scope of the order. This... circuit breakers and industrial furnaces, and in rheostats for railway locomotives. The product is...

  5. 76 FR 25670 - Stainless Steel Sheet and Strip in Coils From Italy: Final Results of the Full Five-Year (“Sunset...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-05

    ... of vacuum arc remelting, with inclusion controls for sulphide of no more than 0.04 percent and for... trademark of the Arnold Engineering Company. Certain electrical resistance alloy steel is also excluded from... of heating ribbons for circuit breakers and industrial furnaces, and in rheostats for railway...

  6. In-situ studies on the performance of landfill caps (compacted soil liners, geomembranes, geosynthetic clay liners, capillary barriers)

    SciTech Connect

    Melchior, S.

    1997-12-31

    Since 1986 different types of landfill covers have been studied in-situ on the Georgswerder landfill in Hamburg, Germany. Water balance data are available for eight years. The performance of different carriers has been measured by collecting the leakage on areas ranging from 100 m{sup 2} to 500 m{sup 2}. Composite liners with geomembranes performed best, showing no leakage. An extended capillary barrier also performed well. The performance of compacted soil liners, however, decreased severely within five years due to desiccation, shrinkage and plant root penetration (liner leakage now ranging from 150 mm/a to 200 mm/a). About 50 % of the water that reaches the surface of the liner is leaking through it. The maximum leakage rates have increased from 2 x 10{sup -10} m{sup 3} m{sup -2} s{sup -1} to 4 x 10{sup -8} m{sup 3} m{sup -2} s{sup -1}. Two types of geosynthetic clay liners (GCL) have been tested for two years now with disappointing results. The GCL desiccated during the first dry summer of the study. High percolation rates through the GCL were measured during the following winter (45 mm resp. 63 mm in four months). Wetting of the GCL did not significantly reduce the percolation rates.

  7. Diffusion brazing nickel-plated stainless steel

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Mitchell, M. J.

    1976-01-01

    To bond parts, sandwich assembly is made up of aluminum core, aluminum face sheet with brazing alloy interface, and nickel plated stainless steel part. Sandwich is placed between bottom and top glide sheet that is placed in stainless steel retort where assembly is bonded at 580 C.

  8. Diffusion brazing nickel-plated stainless steel

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Mitchell, M. J.

    1976-01-01

    To bond parts, sandwich assembly is made up of aluminum core, aluminum face sheet with brazing alloy interface, and nickel plated stainless steel part. Sandwich is placed between bottom and top glide sheet that is placed in stainless steel retort where assembly is bonded at 580 C.

  9. X-Ray diffraction study of the change in the structure of a VNS9-III TRIP sheet steel after static tension

    NASA Astrophysics Data System (ADS)

    Sirotinkin, V. P.; Terent'ev, V. F.; Prosvirnin, D. V.; Shamrai, V. F.; Slizov, A. K.

    2015-03-01

    The change in the phase composition of a cold-worked austenitic-martensitic VNS9-III TRIP steel after static tension at a strain rate of 0.1, 5, 7, and 10 mm/min is studied by X-ray diffraction. The steel in the initial state has the following three phases: fcc γ phase and two bcc phases (α1, α2). A high degree of preferred (211) crystallite orientation is observed for the α1 phase, and a preferred (100) orientation is observed for the α2 phase. Deformation under static tension leads to a decrease in the content of austenite (γ phase) in the steel structure at the expense of formation of deformation martensite. The lower the strain rate, the lower the volume fraction of the γ-phase: it is 46% in the initial state, 36% at a tension rate of 10 mm/min, and 18% at a tension rate of 0.1 mm/min. The γ-phase content decreases mainly due to an increase in the α1 phase content.

  10. Explosive welding technique for joining aluminum and steel tubes

    NASA Technical Reports Server (NTRS)

    Wakefield, M. E.

    1975-01-01

    Silver sheet is wrapped around aluminum portion of joint. Mylar powder box is wrapped over silver sheet. Explosion welds silver to aluminum. Stainless-steel tube is placed over silver-aluminum interface. Mylar powder box, covered with Mylar tape, is wrapped around steel member. Explosion welds steel to silver-aluminum interface.

  11. A Modified Johnson-Cook Model to Predict Stress-strain Curves of Boron Steel Sheets at Elevated and Cooling Temperatures

    NASA Astrophysics Data System (ADS)

    Duc-Toan, Nguyen; Tien-Long, Banh; Dong-Won, Jung; Seung-Han, Yang; Young-Suk, Kim

    2012-02-01

    In order to predict correctly stress-strain curve for tensile tests at elevated and cooling temperatures, a modification of a Johnson-Cook (J-C) model and a new method to determine (J-C) material parameters are proposed. A MATLAB tool is used to determine material parameters by fitting a curve to follow Ludwick and Voce's hardening law at various elevated temperatures. Those hardening law parameters are then utilized to determine modified (J-C) model material parameters. The modified (J-C) model shows the better prediction compared to the conventional one. An FEM tensile test simulation based on the isotropic hardening model for metal sheet at elevated temperatures was carried out via a user-material subroutine, using an explicit finite element code. The simulation results at elevated temperatures were firstly presented and then compared with the measurements. The temperature decrease of all elements due to the air cooling process was then calculated when considering the modified (J-C) model and coded to VUMAT subroutine for tensile test simulation. The modified (J-C) model showed the good comparability between the simulation results and the corresponding experiments.

  12. New Method For Joining Stainless Steel to Titanium

    NASA Technical Reports Server (NTRS)

    Emanuel, W. H.

    1982-01-01

    In new process, edge of stainless-steel sheet is perforated, and joined to titanium by resistance seam welding. Titanium flows into perforations, forming a strong interlocking joint. Process creates a quasi-metallurgical bond between the thin sheets of stainless steel and titanium.

  13. Preparation of creep data sheet: Material strength data sheet

    NASA Astrophysics Data System (ADS)

    Tanaka, Chiaki; Yagi, Koichi; Ikeda, Sadao; Ito, Hiroshi; Baba, Eiji; Shimizu, Masaru; Tanaka, Hideo; Yokokawa, Kenji; Nagai, Hideo; Kanamaru, Osamu

    1993-01-01

    Continuing from the first and the second term, creep rupture data sheet on metals for high temperatures was continued targeting for 100,000 hours. Creep strain data sheet for elastic analysis, conceived in the second term was carried out this term. Additionally, research was planned into the Cr group steel, which is increasingly in demand for high temperature equipment, and material sampling and testing commenced accordingly. In 1986, the creep data sheet (B Version) was published for the first time, including the creep rupture data exceeding final target of 100,000 hours. Since then, B versions were published on 12 different materials this term. There has been much research using the data from creep data sheets and test samples, including creep strain characteristics, stress relaxation characteristics, creep rupture characteristics and life estimate, with substantial results. In the creep test technology aiming for highly reliable data, deterioration factors of thermocouples were investigated. The results from creep data sheets and related research contributed to improvement in strength reliability of metals at high temperatures.

  14. 44. SOUTHWEST TO CIRCA 1900 SHEET METAL BRAKE, THE MACHINE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    44. SOUTHWEST TO CIRCA 1900 SHEET METAL BRAKE, THE MACHINE USED TO BEND SHEET METAL TO EXACT ANGLES AS IN STEEL WATER TANK MANUFACTURE. IN THE BACKGROUND IS THE INTERIOR WEST WALL OF THE FACTORY, ITS SHELVES BEARING WATER PUMPS, PARTS FOR PUMPS AND WATER SUPPLY EQUIPMENT, AND NEW OLD STOCK MERCHANDISE. - Kregel Windmill Company Factory, 1416 Central Avenue, Nebraska City, Otoe County, NE

  15. 43. WEST TO DETAIL OF WHEELED SHEET METAL WORK STATION ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    43. WEST TO DETAIL OF WHEELED SHEET METAL WORK STATION BEARING ON LEFT CIRCA 1900 ROLLS FOR BENDING STEEL WINDMILL BLADES TO PROPER CURVATURE AND ON RIGHT CIRCA 1900 BEADING MACHINE FOR ADDING STIFFENING CREASES TO THE EDGES OF SHEET METAL PARTS SUCH AS BLADES. - Kregel Windmill Company Factory, 1416 Central Avenue, Nebraska City, Otoe County, NE

  16. 75 FR 43144 - Certain Steel Grating from the People's Republic of China: Countervailing Duty Order

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-23

    ... ``bar grating,'' although the components may consist of steel other than bars, such as hot-rolled sheet... International Trade Administration Certain Steel Grating from the People's Republic of China: Countervailing... certain steel grating (steel grating) from the People's Republic of China (PRC). EFFECTIVE DATE: July...

  17. Method of Making Steel Strapping and Strip

    SciTech Connect

    1999-12-10

    Fact sheet written for the Inventions and Innovation Program about a new method for making steel strapping and strip from rod stock produced from scrap steel. There is a large movement in the American steel industry to utilize more recycled steel. Recycled steel melted in the electric arc furnaces of mini-mills is being used as the source of raw materials for an increasing number of products, largely due to its lower price. However, conventional processes for producing steel strapping and cold-rolled strip steel restrict manufacturers from using more than 50% recycled steel. In addition, steel strapping and cold-rolled strip steel traditionally require many production steps. They are produced from primary steel that has been cast into slab, heated, rolled to achieve the desired thickness, and slit to the desired width. The slitting process produces microcracks along the edge of the strapping or strip, which reduce tensile strength. A new continuous process produces steel strapping and 1/2 inch to 6 inch strip steel from the rod and strip stock made from scrap steel in mini-mills. The new process creates steel strapping and strip with improved strength and quality due to the absence of microcracks caused by the conventional slitting process. The finished product is cheaper because of the lower cost associated with using rod ad lower conversion costs. In addition, the higher tensile strength of the product allows for thinner strapping. The process represents a new approach to producing any steel strapping used for bundling and packaging items for storage or transport. In addition, this innovative new process can be used to produce cold-rolled strip steel, a basic raw material for automobile parts, hardware, office equipment, and many other products.

  18. Joining of Thin Metal Sheets by Shot Peening

    NASA Astrophysics Data System (ADS)

    Harada, Yasunori

    2011-01-01

    In shot peening the substrate undergoes large plastic deformation near the surface due to the hit with shots. The plastic flow areas formed by cold working may form the surface layer. Authors have recently proposed new joining methods using shot peening, shot lining and shot caulking. Our approach has been applied to the butt joining of the dissimilar metal sheets. In the present study, joining of thin metal sheets using a shot peening process was investigated to improve the joinability. In the joined section, the edge of sheets is the equally-spaced slits. In this method, the convex edges of the sheet are laid on top of the other sheet. Namely, the two sheets are superimposed in the joining area. When the connection is shot-peened, the material of the convex area undergoes large plastic deformation near the surface due to the collision of shots. In this process, particularly noteworthy is the plastic flow near surface layer. The convex edges of the sheet can be joined to the other sheet, thus two sheets are joined each other. In the experiment, the shot peening treatment was performed by using an air-type peening machine. The shots used were made of high carbon cast steel. Air pressure was 0.6 MPa and peening time was in the range of 30-150s. The peening conditions were controlled in the experiment. The thin sheets were commercial low-carbon steel, stainless steel, pure aluminum, and aluminium alloy. The effects of processing conditions on the joinability were mainly examined. The joint strength increased with the kinetic energy of shots. It was found that the present method was effective for joining of thin metal sheets.

  19. An analytical model for volatile organic compound transport through a composite liner consisting of a geomembrane, a GCL, and a soil liner.

    PubMed

    Xie, Haijian; Jiang, Yuansheng; Zhang, Chunhua; Feng, Shijin

    2015-02-01

    An analytical model for volatile organic compounds (VOCs) transport through a composite liner consisting of a geomembrane (GM), a geosynthetic clay liner (GCL), and a soil liner (SL) was developed for the assessment of the performance of this triple liner system. Both advection through the defects of GM and diffusion in the intact GM were considered in the model, and dimensionless analytical solution was obtained. The soil concentration profiles obtained by the proposed analytical solution have a good agreement with those obtained by the finite-layer-based software POLLUTE v7. The effects of leachate head, length of the connected wrinkles, and the interface transmissivity of GM/GCL on the breakthrough curves of the liner system were then investigated. Results show that the 30-year base flux of the liner system for the case with leachate head = 10 m and length of the connected wrinkles = 1,000 m can be over 60 times greater than that of the pure diffusion case. The length of the connected wrinkles of the GM has greater influence on the base flux of the liner system than on the base concentration. The interface transmissivity has negligible effect on the solute breakthrough curves of the liner system for relatively low values of the length of the connected wrinkles (e.g., <100 m). The groundwater protection level achieved by GM/CCL is more effective than that by GM/GCL/SL in the earlier times. However, the steady state base flux for GM/GCL/SL can be seven to eight times lower than that for GM/CCL. The analytical solution can also be used for experimental data fitting, verification of complicated numerical models, and preliminary design of composite liners.

  20. Fatigue Strengths of Aircraft Materials: Axial-Load Fatigue Tests on Edge-Notched Sheet Specimens of 2024-T3 and 7075-T6 Aluminum Alloys and of SAE 4130 Steel with Notch Radii of 0.004 and 0.070 inch

    NASA Technical Reports Server (NTRS)

    Grover, H. J.; Hyler, W. S.; Jackson, L. R.

    1959-01-01

    The present report gives results of axial-load fatigue tests on notched specimens of three sheet materials: 2024-T3 and 7075-T6 aluminum alloys and normalized SAE 4130 steel. Two edge-notched specimens were designed and tested, each having a theoretical stress-concentration factor K(sub t) = 4.0. The radii of the notches were 0.004 and 0.070 inch. Tests of these specimens were run at two levels of nominal mean stress: 0 and 20,000 psi. Results of these studies extended information previously reported on tests of specimens with varying notch severity. They afford data on the variation of fatigue-strength reduction with notch radius and on the potential usefulness of Neuber's technical stress-concentration factor K(sub n).

  1. Improved High Strength Armor Steel through Texturing

    DTIC Science & Technology

    1979-09-01

    80 I 14 02w INTRODUCTION During metal manufacturing processing, such as rolling of sheet and plate, the polycrystalline aggregate of the material...of the quenched martensite has been documented by previous investigators including Kula and Dhosi who ob- served that thermomechanical processing can...textured armor steel exhibits improved ballistic resistance to conventionally uncontrolled rolled steels of equal hardness at normal obliquity. This

  2. Experimental Characterization of Stretch-Bending Formability of AHSS Sheets

    NASA Astrophysics Data System (ADS)

    Kitting, Daniela; Ofenheimer, Aldo; Pauli, Heinrich; Till, Edwin T.

    2011-05-01

    Deformation conditions of combined stretching and bending are known to enhance material formability compared to forming conditions without bending (e.g. in-plane stretching). These phenomena can be observed for most conventional steel grades but is even more pronounced for Advanced High Strength Steel (AHSS) sheets. Consequently, there is an urgent need in industry to quantify the phenomena of enhanced material formability due to bending effects. In this work new stretch-bend test setups are presented which can be used in addition to the conventional Angular Stretch Bend Test to systematically investigate the influence of various stretch-bending deformation conditions on the formability of AHSS sheets.

  3. 15. STRESS SHEET. American Bridge Company, New York Office, 30 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. STRESS SHEET. American Bridge Company, New York Office, 30 Church Street, sheet no. C516, dated March 12, 1928, approved March 16, 1928, order no. F5073. For U.S. Steel Products Company, Pacific Coast Depot. For Southern Pacific Company, Pacific Lines, 1st crossing, Napa River, near Napa, Western Division, customer's order no. 8873-P-28746. Various scales. - Napa River Railroad Bridge, Spanning Napa River, east of Soscol Avenue, Napa, Napa County, CA

  4. Springback prediction of TWIP automotive sheets

    NASA Astrophysics Data System (ADS)

    Ahn, Kanghwan; Yoo, Donghoon; Seo, Min Hong; Park, Sung-Ho; Chung, Kwansoo

    2009-08-01

    In an effort to reduce the weight of vehicles, automotive companies are replacing conventional steel parts with light weight alloys and/or with advanced high strength steels (AHSS) such as dual-phase (DP), twinning induced plasticity (TWIP), and transformation induced plasticity (TRIP) steels. The main objective of this work is to experimentally and numerically evaluate the macro-performance of the automotive TWIP sheet in conjunction with springback. In order to characterize the mechanical properties, simple tension and tension-compression tests were performed to determine anisotropic properties, as well as the Bauschinger, transient, and permanent softening behaviors during reverse loading. For numerical simulations, the anisotropic yield function Yld2000-2d was utilized along with the combined isotropic-kinematic hardening law based on the modified Chaboche model. Springback verification was performed for the unconstrained cylindrical bending and 2D draw bending tests.

  5. Aircraft Steels

    DTIC Science & Technology

    2009-02-19

    NAWCADPAX/TR-2009/ 12 AIRCRAFT STEELS by E. U. Lee R. Taylor C. Lei H. C. Sanders 19 February 2009...MARYLAND NAWCADPAX/TR-2009/ 12 19 February 2009 AIRCRAFT STEELS by E. U. Lee R. Taylor C. Lei H. C. Sanders...Prescribed by ANSI Std. Z39-18 NAWCADPAX/TR-2009/ 12 ii SUMMARY Five high strength and four stainless steels have been studied, identifying their

  6. 117. JOB NO. 1347M, SHEET 5, 1930, ADDITION FOR PRESSED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    117. JOB NO. 1347-M, SHEET 5, 1930, ADDITION FOR PRESSED STEEL DEPARTMENT FOR FORD MOTOR COMPANY; NORTH ELEVATIONS DETAILS - Ford Motor Company Long Beach Assembly Plant, Assembly Building, 700 Henry Ford Avenue, Long Beach, Los Angeles County, CA

  7. 116. JOB NO. 1347M, SHEET 4, 1930, ADDITION FOR PRESSED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    116. JOB NO. 1347-M, SHEET 4, 1930, ADDITION FOR PRESSED STEEL DEPARTMENT FOR THE FORD MOTOR COMPANY; ELEVATIONS, DETAILS - Ford Motor Company Long Beach Assembly Plant, Assembly Building, 700 Henry Ford Avenue, Long Beach, Los Angeles County, CA

  8. Investigation into springback characteristics of two HSS sheets during cold v-bending

    SciTech Connect

    Fang, Gang; Gao, Wei-Ran

    2013-12-16

    Considering the safety and the light-weight structure, there is an increasing requirement of high strength steel (HSS) sheets in the automotive industry. The high-precise prediction of the springback depends on constitutive equations and their corresponding material parameters. In order to investigate the springback of HSS sheets, DP590 and B280VK, their constitutive behaviors were analyzed based on the sheet tension tests. With respect to the constitutive equation, the Voce model is more proper to two hot-rolled steels, DP590 and B280VK, than the Swift model. Two steels are all saturated hardening, and the degree of hardening decreases with the strain. The cold v-banding tests of two HSS sheets were carried out for evaluation of springback characteristics. Results of v-bending experiments showed that the springback angle increases with the bending along 45°, 90° and 0° to the rolling direction of steel in turn.

  9. Investigation into springback characteristics of two HSS sheets during cold v-bending

    NASA Astrophysics Data System (ADS)

    Fang, Gang; Gao, Wei-Ran

    2013-12-01

    Considering the safety and the light-weight structure, there is an increasing requirement of high strength steel (HSS) sheets in the automotive industry. The high-precise prediction of the springback depends on constitutive equations and their corresponding material parameters. In order to investigate the springback of HSS sheets, DP590 and B280VK, their constitutive behaviors were analyzed based on the sheet tension tests. With respect to the constitutive equation, the Voce model is more proper to two hot-rolled steels, DP590 and B280VK, than the Swift model. Two steels are all saturated hardening, and the degree of hardening decreases with the strain. The cold v-banding tests of two HSS sheets were carried out for evaluation of springback characteristics. Results of v-bending experiments showed that the springback angle increases with the bending along 45°, 90° and 0° to the rolling direction of steel in turn.

  10. Effect of initial texture on secondary recrystallization of grain-oriented electrical steel

    SciTech Connect

    Iwanaga, I.; Iwayama, K.; Takahasi, N. . Yawata R and D Lab.); Masui, H.; Harase, J. . Steel Research Labs.)

    1994-04-01

    The effect of initial texture before cold rolling on secondary recrystallization of grain-oriented electrical steel was investigated using thin cast sheets and conventional hot-rolled sheets and conventional hot-rolled sheets as initial materials. The main texture component of the surface layer of thin cast sheets is random, while that of the hot-rolled sheets is [110] <001>. It was found that the optimum cold reduction for achieving a strong [110] <001> texture during secondary recrystallization was 95% and 90% for thin cast sheets and hot-rolled sheets, respectively.

  11. Structural Biology Fact Sheet

    MedlinePlus

    ... Home > Science Education > Structural Biology Fact Sheet Structural Biology Fact Sheet Tagline (Optional) Middle/Main Content Area What is structural biology? Structural biology is a field of science focused ...

  12. Cerebral Aneurysms Fact Sheet

    MedlinePlus

    ... Caregiver Education » Fact Sheets Cerebral Aneurysms Fact Sheet Table of Contents (click to jump to sections) What ... Information Page NINDS Epilepsy Information Page NINDS Familial Periodic Paralyses Information Page NINDS Farber's Disease Information Page ...

  13. Uterine Fibroids Fact Sheet

    MedlinePlus

    ... Topics Uterine fibroids fact sheet (PDF, 950 KB) FDA warning on power morcellators in treatment for uterine ... Topics Uterine fibroids fact sheet (PDF, 950 KB) FDA warning on power morcellators in treatment for uterine ...

  14. TRP 9904 - Constitutive Behavior of High Strength Multiphase Sheel Steel Under High Strain Rate Deformation

    SciTech Connect

    David Matlock; John Speer

    2005-03-31

    The focus of the research project was to systematically assess the strain rate dependence of strengthening mechanisms in new advanced high strength sheet steels. Data were obtained on specially designed and produced Duel Phase and TRIP steels and compared to the properties of automotive steels currently in use.

  15. Clinching for sheet materials

    PubMed Central

    He, Xiaocong

    2017-01-01

    Abstract Latest developments in the clinching of sheet materials are reviewed in this article. Important issues are discussed, such as tool design, process parameters and joinability of some new lightweight sheet materials. Hybrid and modified clinching processes are introduced to a general reader. Several unaddressed issues in the clinching of sheet materials are identified. PMID:28656065

  16. Clinching for sheet materials.

    PubMed

    He, Xiaocong

    2017-01-01

    Latest developments in the clinching of sheet materials are reviewed in this article. Important issues are discussed, such as tool design, process parameters and joinability of some new lightweight sheet materials. Hybrid and modified clinching processes are introduced to a general reader. Several unaddressed issues in the clinching of sheet materials are identified.

  17. Power loss in electrical steel under elliptically rotating flux conditions

    SciTech Connect

    Salz, W.; Hempel, K.A.

    1996-03-01

    The power loss of electrical steel sheet given in the data sheets of the steel manufacturers is related to linearly alternating flux conditions, measured with an Epstein frame or a single sheet tester, respectively. In the application of the material in electrical machines, the authors find large areas with rotational flux conditions, i.e., in the T-joint region of three-phase power transformers or above the stator teeth of three-phase motors and generators. The most general description of the magnetization process in this case is an elliptically rotating flux. The paper outlines the magnetic behavior of steel sheet under these flux conditions, and finally defines a simple method to predict the total power loss under elliptically rotating flux from data measured under linearly alternating and circularly rotating flux conditions only.

  18. 10. Photographic copy of linen drawing of original construction (sheet ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. Photographic copy of linen drawing of original construction (sheet 1 of 4, in possession of DM & IR Bridge Engineer, Procter, Minnesota). Steel plan detailing truss elevation, foundation locations and sizes, railroad track layout and typical approach span bents. - Elwood Bridge, Carrying St. Louis County Road 696 over DM & IR Railyard, Proctor, St. Louis County, MN

  19. A Collaborative Design Curriculum for Reviving Sheet Metal Handicraft

    ERIC Educational Resources Information Center

    Chan, Patrick K. C.

    2015-01-01

    Galvanised sheet metal was a popular and important material for producing handmade home utensils in Hong Kong from the 1930s onwards. It was gradually replaced by new materials like stainless steel and plastic because similar goods made with these are cheaper, more standardised, more durable and of much better quality. The handicrafts behind sheet…

  20. A Collaborative Design Curriculum for Reviving Sheet Metal Handicraft

    ERIC Educational Resources Information Center

    Chan, Patrick K. C.

    2015-01-01

    Galvanised sheet metal was a popular and important material for producing handmade home utensils in Hong Kong from the 1930s onwards. It was gradually replaced by new materials like stainless steel and plastic because similar goods made with these are cheaper, more standardised, more durable and of much better quality. The handicrafts behind sheet…

  1. Stainless steel

    SciTech Connect

    Lula, R.A.

    1985-01-01

    This book discusses the stainless steels for high-strength, heat-resistant or corrosion-resistant applications. It is a treatment of the properties and selection of stainless steels. Up-to-date information covers physical, mechanical and chemical properties of all stainless grades, including the new ferritic and duplex grades. The book covers physical metallurgy as well as processing and service characteristics, including service in corrosive environments. It deals with wrought and cast stainless steels and reviews fabrication from cold-forming to powder metallurgy.

  2. New techniques to test fatigue properties of coined sheet specimens. Part 2: Comparison of different materials, forming operations and life prediction techniques for a simple test geometry

    NASA Astrophysics Data System (ADS)

    Gustavsson, A.; Larsson, M.; Melander, A.; McDowell, D. L.

    The present research was devoted to the problem of fatigue of coinings in sheet steels. A typical application is in the automotive industry where coinings are introduced to increase the stiffness of sheet panels. The aim of the present work was to illuminate how the method of forming of the coinings influenced the fatigue life. The two forming methods investigated were bending and a deep-drawing like operation. The investigation was carried out for three high strength sheet steels: two dual-phase sheet steels and a Si-P alloyed sheet steel. The results indicate that the samples formed in the deep-drawing operation tend to carry somewhat higher local stresses than specimens formed in bending. However, if the life is assessed in terms of local bending moment, the results are reversed, which could be explained in terms of the locally reduced sheet thickness for deep-drawn specimens.

  3. Friction Stir Lap Welding of Magnesium Alloy to Steel: A Preliminary Investigation

    NASA Astrophysics Data System (ADS)

    Jana, S.; Hovanski, Y.; Grant, G. J.

    2010-12-01

    An initial study was made to evaluate the feasibility of joining magnesium alloy AZ31 sheet to galvanized steel sheet in a lap configuration using friction stir welding (FSW). Two different automotive sheet steels were used for comparative evaluation of the dissimilar joining potential: a 0.8 mm thick, electrogalvanized (EG) mild steel, and a 1.5 mm thick hot-dipped galvanized (HDG) high-strength, low-alloy (HSLA) steel. These steels were joined to 2.33 mm thick AZ31B magnesium sheet. A single FSW tool design was used for both dissimilar welds, and the process parameters were kept the same. The average peak load for the AZ31-1.5 mm steel weld joint in lap shear mode was found to be 6.3 ± 1.0 kN. For the AZ31-0.8 mm steel weld, joint strength was 5.1 ± 1.5 kN. Microstructural investigation indicates melting of the Zn coating present on the steel sheets, and subsequent alloying with the Mg sheet resulted in the formation of a solidified Zn-Mg alloy layer.

  4. Weldability of Additive Manufactured Stainless Steel

    NASA Astrophysics Data System (ADS)

    Matilainen, Ville-Pekka; Pekkarinen, Joonas; Salminen, Antti

    Part size in additive manufacturing is limited by the size of building area of AM equipment. Occasionally, larger constructions that AM machines are able to produce, are needed, and this creates demand for welding AM parts together. However there is very little information on welding of additive manufactured stainless steels. The aim of this study was to investigate the weldability aspects of AM material. In this study, comparison of the bead on plate welds between AM parts and sheet metal parts is done. Used material was 316L stainless steel, AM and sheet metal, and parts were welded with laser welding. Weld quality was evaluated visually from macroscopic images. Results show that there are certain differences in the welds in AM parts compared to the welds in sheet metal parts. Differences were found in penetration depths and in type of welding defects. Nevertheless, this study presents that laser welding is suitable process for welding AM parts.

  5. The Effect of Adhesion and Tensile Properties on the Formability of Laminated Steels

    NASA Astrophysics Data System (ADS)

    Ruokolainen, Robert B.; Sigler, David R.

    2008-06-01

    Laminated steel has been implemented in vehicle structures by several automotive manufacturers to reduce in-cabin noise. This study provides an understanding of how the adhesion between the steel skin and the viscoelastic polymer core affects laminate formability. Material properties, including peel strength, shear strength, and tensile strength were determined. The presence of the viscoelastic core was found to slightly reduce tensile properties of the laminate compared to the skin sheet. Forming limit diagrams were also determined. These indicated that the viscoelastic core properties can significantly affect formability of laminated steel compared to that of solid steel sheet. In general, the formability of laminated steel was found to be similar to or less than that of the much thinner skin sheet material, which indicates that its formability should be less than that of solid steel of the same gauge.

  6. Self-Pierce Riveting Through 3 Sheet Metal Combinations

    SciTech Connect

    Andersson, Roger; Jonason, Paul; Pettersson, Tommy

    2011-05-04

    One way to reduce the CO{sub 2} emissions in automotives is to reduce the weight of the Body-In-White. One easy to achieve the weight reduction is to replace steel sheet materials with Al alloys, which is 3 times lighter. One issue is the joining process, especially with combinations between steel grades and AL alloys. Example of combination of mixed material combinations (Al-steel) might be found in the door structure. The reason is because of the AL alloys worthier crash performance so the automotive manufacturer might want to use crash impact beams made by high strength steels in a AL intensive door structure. The joining process between aluminum and steel are problematic due it's not possible to use traditional spot-welding technologies due to the materials total difference in microstructure characteristics as well thermal properties. To overcome this issue then mechanical as well adhesion joining are frequently used. This paper describes a development process and subsequently analysis of a self-pierce rivet (SPR) process between 3 sheet metal combinations. The multi-material combinations in this study were a combination of ultra high strength steels sheets (DP1000) and a Al-alloy (AA 6014). The analysis of the SPR process, in sense of mechanical strengths, has been done by peel- and shear tests. To reduce the amount of future physical tests a virtual FE-model has been developed for the process. This FE model of the process has been subsequently used to analyze the mechanical strength during plastic deformation. By using inverse analysis a correct contact algorithm has been evaluated that would predict the binding force between the rivet and sheet under a deformation process. With this new virtual model it will not only possible to analyze and develop the SPR process but also to achieve the final strength of the joint.

  7. Self-Pierce Riveting Through 3 Sheet Metal Combinations

    NASA Astrophysics Data System (ADS)

    Andersson, Roger; Jonason, Paul; Pettersson, Tommy

    2011-05-01

    One way to reduce the CO2 emissions in automotives is to reduce the weight of the Body-In-White. One easy to achieve the weight reduction is to replace steel sheet materials with Al alloys, which is 3 times lighter. One issue is the joining process, especially with combinations between steel grades and AL alloys. Example of combination of mixed material combinations (Al-steel) might be found in the door structure. The reason is because of the AL alloys worthier crash performance so the automotive manufacturer might want to use crash impact beams made by high strength steels in a AL intensive door structure. The joining process between aluminum and steel are problematic due it's not possible to use traditional spot-welding technologies due to the materials total difference in microstructure characteristics as well thermal properties. To overcome this issue then mechanical as well adhesion joining are frequently used. This paper describes a development process and subsequently analysis of a self-pierce rivet (SPR) process between 3 sheet metal combinations. The multi-material combinations in this study were a combination of ultra high strength steels sheets (DP1000) and a Al-alloy (AA 6014). The analysis of the SPR process, in sense of mechanical strengths, has been done by peel- and shear tests. To reduce the amount of future physical tests a virtual FE-model has been developed for the process. This FE model of the process has been subsequently used to analyze the mechanical strength during plastic deformation. By using inverse analysis a correct contact algorithm has been evaluated that would predict the binding force between the rivet and sheet under a deformation process. With this new virtual model it will not only possible to analyze and develop the SPR process but also to achieve the final strength of the joint.

  8. Perforating Thin Metal Sheets

    NASA Technical Reports Server (NTRS)

    Davidson, M. E.

    1985-01-01

    Sheets only few mils thick bonded together, punched, then debonded. Three-step process yields perforated sheets of metal. (1): Individual sheets bonded together to form laminate. (2): laminate perforated in desired geometric pattern. (3): After baking, laminate separates into individual sheets. Developed for fabricating conductive layer on blankets that collect and remove ions; however, perforated foils have other applications - as conductive surfaces on insulating materials; stiffeners and conductors in plastic laminates; reflectors in antenna dishes; supports for thermal blankets; lightweight grille cover materials; and material for mockup of components.

  9. Perforating Thin Metal Sheets

    NASA Technical Reports Server (NTRS)

    Davidson, M. E.

    1985-01-01

    Sheets only few mils thick bonded together, punched, then debonded. Three-step process yields perforated sheets of metal. (1): Individual sheets bonded together to form laminate. (2): laminate perforated in desired geometric pattern. (3): After baking, laminate separates into individual sheets. Developed for fabricating conductive layer on blankets that collect and remove ions; however, perforated foils have other applications - as conductive surfaces on insulating materials; stiffeners and conductors in plastic laminates; reflectors in antenna dishes; supports for thermal blankets; lightweight grille cover materials; and material for mockup of components.

  10. Controlling DC permeability in cast steels

    NASA Astrophysics Data System (ADS)

    Sumner, Aaran; Gerada, Chris; Brown, Neil; Clare, Adam

    2017-05-01

    Annealing (at multiple cooling rates) and quenching (with tempering) was performed on specimens of cast steel of varying composition. The aim was to devise a method for selecting the steel with the highest permeability, from any given range of steels, and then increasing the permeability by heat treatment. Metallographic samples were imaged using optical microscopy to show the effect of the applied heat treatments on the microstructure. Commonly cast steels can have DC permeability altered by the careful selection of a heat treatment. Increases of up to 381% were achieved by annealing using a cooling rate of 6.0 °C/min. Annealing was found to cause the carbon present in the steel to migrate from grain boundaries and from within ferrite crystals into adjacent pearlite crystals. The migration of the carbon resulted in less carbon at grain boundaries and within ferrite crystals reducing the number of pinning sites between magnetic domains. This gives rise to a higher permeability. Quenching then tempering was found to cause the formation of small ferrite crystals with the carbon content of the steel predominately held in the martensitic crystal structures. The results show that with any given range of steel compositions the highest baseline DC permeability will be found with the steel that has the highest iron content and the lowest carbon content. For the samples tested in this paper a cooling rate of 4.5 °C/min resulted in the relative permeability of the sample with the highest baseline permeability, AS4, increasing from 783 to 1479 at 0.5 T. This paper shows how heat treatments commonly applied to hypoeutectoid cast steels, to improve their mechanical performance, can be used to also enhance electromagnetic properties of these alloys. The use of cast steels allows the creation of DC components for electrical machines not possible by the widely used method of stacking of electrical grade sheet steels.

  11. Mechanics of Sheeting Joints

    NASA Astrophysics Data System (ADS)

    Martel, S. J.

    2015-12-01

    Physical breakdown of rock across a broad scale spectrum involves fracturing. In many areas large fractures develop near the topographic surface, with sheeting joints being among the most impressive. Sheeting joints share many geometric, textural, and kinematic features with other joints (opening-mode fractures) but differ in that they are (a) discernibly curved, (b) open near the topographic surface, and (c) form subparallel to the topographic surface. Where sheeting joints are geologically young, the surface-parallel compressive stresses are typically several MPa or greater. Sheeting joints are best developed beneath domes, ridges, and saddles; they also are reported, albeit rarely, beneath valleys or bowls. A mechanism that accounts for all these associations has been sought for more than a century: neither erosion of overburden nor high lateral compressive stresses alone suffices. Sheeting joints are not accounted for by Mohr-Coulomb shear failure criteria. Principles of linear elastic fracture mechanics, together with the mechanical effect of a curved topographic surface, do provide a basis for understanding sheeting joint growth and the pattern sheeting joints form. Compressive stresses parallel to a singly or doubly convex topographic surface induce a tensile stress perpendicular to the surface at shallow depths; in some cases this alone could overcome the weight of overburden to open sheeting joints. If regional horizontal compressive stresses, augmented by thermal stresses, are an order of magnitude or so greater than a characteristic vertical stress that scales with topographic amplitude, then topographic stress perturbations can cause sheeting joints to open near the top of a ridge. This topographic effect can be augmented by pressure within sheeting joints arising from water, ice, or salt. Water pressure could be particularly important in helping drive sheeting joints downslope beneath valleys. Once sheeting joints have formed, the rock sheets between

  12. Friction Stir Lap Welding of Magnesium Alloy to Steel: A Preliminary Investigation

    SciTech Connect

    Jana, Saumyadeep; Hovanski, Yuri; Grant, Glenn J.

    2010-12-01

    An initial study was made to evaluate the feasibility of joining Magnesium alloy AZ31 sheet to galvanized steel sheet in lap configuration using friction stir welding (FSW). Two different automotive sheet steels were used for comparative evaluation of the dissimilar joining potential; a 0.8mm thick, electro galvanized (EG) mild steel, and a 1.5mm thick hot dipped galvanized (HDG) high-strength, low-alloy steel (HSLA). These steels were joined to 2.33mm thick AZ31B magnesium sheet. A single FSW tool design was used for both dissimilar welds, and process parameters were kept the same. Average peak load for the AZ31-1.5 mm steel weld joint in lap shear mode was found to be 6.3 ± 1.0 kN. For the AZ31-0.8 mm steel weld, joint strength was 5.1 ± 1.5 kN. Microstructural investigation indicates melting of the Zn coating at the interface and subsequent alloying with the Mg sheet resulting in formation of solidified Zn-Mg alloy layer at AZ31/steel interface.

  13. Welding of high chromium steels

    NASA Technical Reports Server (NTRS)

    Miller, W B

    1928-01-01

    A brief description is given of different groups of high chromium steels (rustless iron and stainless steels) according to their composition and more generally accepted names. The welding procedure for a given group will be much the same regardless of the slight variations in chemical composition which may exist within a certain group. Information is given for the tensile properties (yield point and ultimate strength) of metal sheets and welds before and after annealing on coupons one and one-half inches wide. Since welds in rustless iron containing 16 to 18 percent chromium and 7 to 12 percent nickel show the best combination of strength and ductility in the 'as welded' or annealed condition, it is considered the best alloy to use for welded construction.

  14. Silicon sheet technologies

    SciTech Connect

    Ciszek, T.F.

    1982-09-01

    A classification of silicon sheet growth methods by meniscus geometry permits them to be discussed in three groups: short meniscus techniques, high meniscus techniques, and extended meniscus or large solid/liquid interface area techniques. A second parameter, meniscus shaper interaction with the liquid silicon, is also instrumental in determining the characteristics of the various sheet processes. The current status of each process is discussed in the context of meniscus geometry and shaper/melt interaction. One aspect of sheet growth, surface area generation rate, is quantitatively compared with combined ingot growth and wafering surface area generation rates.

  15. Microcomponent sheet architecture

    DOEpatents

    Wegeng, R.S.; Drost, M.K..; McDonald, C.E.

    1997-03-18

    The invention is a microcomponent sheet architecture wherein macroscale unit processes are performed by microscale components. The sheet architecture may be a single laminate with a plurality of separate microcomponent sections or the sheet architecture may be a plurality of laminates with one or more microcomponent sections on each laminate. Each microcomponent or plurality of like microcomponents perform at least one unit operation. A first laminate having a plurality of like first microcomponents is combined with at least a second laminate having a plurality of like second microcomponents thereby combining at least two unit operations to achieve a system operation. 14 figs.

  16. Microcomponent sheet architecture

    DOEpatents

    Wegeng, Robert S.; Drost, M. Kevin; McDonald, Carolyn E.

    1997-01-01

    The invention is a microcomponent sheet architecture wherein macroscale unit processes are performed by microscale components. The sheet architecture may be a single laminate with a plurality of separate microcomponent sections or the sheet architecture may be a plurality of laminates with one or more microcomponent sections on each laminate. Each microcomponent or plurality of like microcomponents perform at least one unit operation. A first laminate having a plurality of like first microcomponents is combined with at least a second laminate having a plurality of like second microcomponents thereby combining at least two unit operations to achieve a system operation.

  17. Liquid sheet radiator

    NASA Technical Reports Server (NTRS)

    Chubb, Donald L.; White, K. Alan, III

    1987-01-01

    A new external flow radiator concept, the liquid sheet radiator (LSR), is introduced. The LSR sheet flow is described and an expression for the length/width (l/w), ratio is presented. A linear dependence of l/w on velocity is predicted that agrees with experimental results. Specific power for the LSR is calculated and is found to be nearly the same as the specific power of a liquid droplet radiator, (LDR). Several sheet thicknesses and widths were experimentally investigated. In no case was the flow found to be unstable.

  18. Hole expansion of dual phase steels

    SciTech Connect

    Xu, Le; Barlat, Frederic; Lee, M.G.; Choi, Kyoo Sil; Sun, Xin

    2012-06-01

    In this work, the stretch-flangeability of dual phase (DP) steels was investigated through the hole expansion (HE) tests for three DP980 steel sheet samples. In order to understand the effect of hole surface quality on the HE results, the specimens were prepared with three hole machining methods, namely, electrical discharge machining (EDM), punching and laser cutting. The HE results were discussed in terms of the hole surface quality before and after testing. Moreover, the failure behaviour was analyzed based on the observations of the fracture surfaces using optical microscopy (OM) and scanning electron microscopy (SEM).

  19. Global ice sheet modeling

    SciTech Connect

    Hughes, T.J.; Fastook, J.L.

    1994-05-01

    The University of Maine conducted this study for Pacific Northwest Laboratory (PNL) as part of a global climate modeling task for site characterization of the potential nuclear waste respository site at Yucca Mountain, NV. The purpose of the study was to develop a global ice sheet dynamics model that will forecast the three-dimensional configuration of global ice sheets for specific climate change scenarios. The objective of the third (final) year of the work was to produce ice sheet data for glaciation scenarios covering the next 100,000 years. This was accomplished using both the map-plane and flowband solutions of our time-dependent, finite-element gridpoint model. The theory and equations used to develop the ice sheet models are presented. Three future scenarios were simulated by the model and results are discussed.

  20. CMAQ Fact Sheet

    EPA Pesticide Factsheets

    For more than a decade, EPA and states have used EPA’s Community Multiscale Air Quality (CMAQ) Modeling System, a powerful computational tool for air quality management. Learn more about CMAQv5.2 by browsing our fact sheet.

  1. Avian Fact Sheet

    SciTech Connect

    NWCC Wildlife Work Group

    2004-12-01

    OAK-B135 After conducting four national research meetings, producing a document guiding research: Metrics and Methods for Determining or Monitoring Potential Impacts on Birds at Existing and Proposed Wind Energy Sites, 1999, and another paper, Avian Collisions with Wind Turbines: A Summary of Existing Studies and Comparisons to Other Sources of Avian Collision Mortality in the United States, 2001, the subcommittee recognized a need to summarize in a short fact sheet what is known about avian-wind interaction and what questions remain. This fact sheet attempts to summarize in lay terms the result of extensive discussion about avian-wind interaction on land. This fact sheet does not address research conducted on offshore development. This fact sheet is not intended as a conclusion on the subject; rather, it is a summary as of Fall/Winter 2002.

  2. Biodiesel Basics (Fact Sheet)

    SciTech Connect

    Not Available

    2014-06-01

    This fact sheet provides a brief introduction to biodiesel, including a discussion of biodiesel blends, which blends are best for which vehicles, where to buy biodiesel, how biodiesel compares to diesel fuel in terms of performance, how biodiesel performs in cold weather, whether biodiesel use will plug vehicle filters, how long-term biodiesel use may affect engines, biodiesel fuel standards, and whether biodiesel burns cleaner than diesel fuel. The fact sheet also dismisses the use of vegetable oil as a motor fuel.

  3. Energy information sheets

    SciTech Connect

    1995-07-01

    The National Energy Information Center (NEIC), as part of its mission, provides energy information and referral assistance to Federal, State, and local governments, the academic community, business and industrial organizations, and the public. The Energy Information Sheets was developed to provide general information on various aspects of fuel production, prices, consumption, and capability. Additional information on related subject matter can be found in other Energy Information Administration (EIA) publications as referenced at the end of each sheet.

  4. Ultrasonic cold forming of aircraft sheet materials

    NASA Astrophysics Data System (ADS)

    Devine, J.; Krause, P. C.

    1981-01-01

    Ultrasonic forming was investigated as a means for shaping aircraft sheet materials, including titanium 6Al-4V alloy, nickel, and stainless steel AM355-CRT, into a helicopter rotor blade nosecap contour. Equipment for static forming of small coupons consisted of a modified 4000 watt ultrasonic spot welder provided with specially designed punch and die sets. The titanium alloy was successfully formed to a 60 degree angle in one step with ultrasonics, but invariably cracked under static force alone. Nickel had a low enough yield strength that it could be successfully formed either with or without ultrasonics. Insufficient ultrasonic power was available to produce beneficial effect with the high-strength steel. From analogy with commercially used ultrasonic tube drawing, it was postulated that dynamic forming of long lengths of the nosecap geometry could be achieved with an ultrasonic system mounted on a draw bench. It was recommended that the ultrasonic technique be considered for forming other aircraft sheet geometries, particularly involving titanium alloy.

  5. Section NN, showing steel roof trusses, mezzanine iron railing, first ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Section NN, showing steel roof trusses, mezzanine iron railing, first floor doors, etc. San Bernardino Valley Union Junior College, Library Building. Also includes steel truss roof plan and a small stress diagram of the truss. Howard E. Jones, Architect, San Bernardino, California. Sheet 8, job no. 315. Scales 1/2 inch to the foot (section), and 1/8 and 1/16 inch to the foot. No date given on sheet (probably March or April, 1927). - San Bernardino Valley College, Library, 701 South Mount Vernon Avenue, San Bernardino, San Bernardino County, CA

  6. Investigation and Modeling of Recrystallization of Cold Rolled Automotive Steels

    NASA Astrophysics Data System (ADS)

    Zhitelev, P.; Vasilyev, A.; Sokolov, S.; Sokolov, D.; Paligin, R.

    2016-04-01

    Ferrite recrystallization in cold-rolled sheets of automotive steels has been studied using a Geeble 3800 complex. Mathematical models for quantitative description of the process kinetics and prediction of the recrystallized ferrite grain size have been developed. These models enable performing calculations for any arbitrary heating regimes, including those that are used in industrial production practice, and allow taking into account the effects of a fairly wide range variation of the chemical composition of steels.

  7. The effect of engineered surface texture on sheet aluminum formability

    NASA Astrophysics Data System (ADS)

    Jarvis, Glenn William

    In industrial sheet metal forming many variables affect the stamping of an acceptable part. These include mechanical properties of the sheet metal, part design, die design, lubrication, stamping press, surface condition, etc. Attempts to control many of these variables have been made, but in general the sheet metal stamping process is still more art than science. Part and die design are still based primarily on experience. This makes the introduction of new materials or processes difficult since the previous historical experience is, in general, not directly applicable across materials or processes. This has been most evident in the recent interest in the use of aluminum sheet to replace steel sheet in automotive applications. The driving force for this substitution has been the significant weight reductions which are possible. Since sheet metal stamping technology has been very much an experience driven profession, primarily with mild steel, direct substitution of aluminum for steel proved more difficult than anticipated. Steel has a better intrinsic formability than aluminum at comparable strength levels. It is therefore necessary to develop technologies which will increase the press formability of aluminum sheet, thus increasing the flexibility afforded to part designers, the robustness of the stamping process, and the integrity of the formed part. The application of engineered surface texture has been shown to improve formability of parts in industrial applications and has been applied to steel sheet for a long period of time and is now beginning to be applied to aluminum sheet. The primary benefit attributed to engineered surface texture is an improvement in the frictional response of the sheet and tooling during forming. In this work we studied the influence of engineered surface texture on the intrinsic formability of the base material, in our case sheet aluminum. In order to accomplish this study aluminum alloy 6111-T4 sheet was obtained with four different

  8. Steel Rattler

    NASA Astrophysics Data System (ADS)

    Trudo, Robert A.; Stotts, Larry G.

    1997-07-01

    Steel Rattler is a multi-phased project to determine the feasibility of using commercial off-the-shelf components in an advanced acoustic/seismic unattended ground sensor. This project is supported by the Defense Intelligence Agency through Sandia National Laboratories as the lead development agency. Steel Rattler uses advanced acoustic and seismic detection algorithms to categorize and identify various heavy vehicles down to the number of cylinders in the engine. This detection is accomplished with the capabilities of new, high-speed digital signal processors which analyze both acoustic and seismic data. The resulting analysis is compared against an onboard library of known vehicles and a statistical match is determined. An integrated thermal imager is also employed to capture digital thermal images for subsequent compression and transmission. Information acquired by Steel Rattler in the field is transmitted in small packets by a built-in low-power satellite communication system. The ground station receivers distribute the coded information to multiple analysis sites where the information is reassembled into coherent messages and images.

  9. Finishes for Metals. Paintability of Galvanized Steel, Corrosion Resistance of Metallized Coatings.

    ERIC Educational Resources Information Center

    Building Research Inst., Inc., Washington, DC.

    Two papers are presented. The first, "Report of the AISI Research Project on the Paintability of Galvanized Steel," was a project aimed at determining optimum procedures for painting bright-spangled galvanized sheet steel products using three classes of trade sales paints--metallic zinc-dust, portland cement-in-oil, and water base emulsion paints.…

  10. 75 FR 43143 - Certain Steel Grating from the People's Republic of China: Antidumping Duty Order

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-23

    ... ``bar grating,'' although the components may consist of steel other than bars, such as hot-rolled sheet... International Trade Administration Certain Steel Grating from the People's Republic of China: Antidumping Duty... International Trade Commission (``ITC''), the Department is issuing an antidumping duty order on certain...

  11. New Modelling of Localized Necking in Sheet Metal Stretching

    NASA Astrophysics Data System (ADS)

    Bressan, José Divo

    2011-01-01

    Present work examines a new mathematical model to predict the onset of localized necking in the industrial processes of sheet metal forming such as biaxial stretching. Sheet metal formability is usually assessed experimentally by testing such as the Nakajima test to obtain the Forming Limit Curve, FLC, which is an essential material parameter necessary to numerical simulations by FEM. The Forming Limit Diagram or "Forming Principal Strain Map" shows the experimental FLC which is the plot of principal true strains in the sheet metal surface, ɛ1 and ɛ2, occurring at critical points obtained in laboratory formability tests or in the fabrication process. Two types of undesirable rupture mechanisms can occur in sheet metal forming products: localized necking and shear induced fracture. Therefore, two kinds of limit strain curves can be plotted: the local necking limit curve FLC-N and the shear fracture limit curve FLC-S. Localized necking is theoretically anticipated to initiate at a thickness defect ƒin = hib/hia inside the grooved sheet thickness hia, but only at the instability point of maximum load. The inception of grooving on the sheet surface evolves from instability point to localized necking and final rupture, during further sheet metal straining. Work hardening law is defined for a strain and strain rate material by the effective stress σ¯ = σo(1+βɛ¯)n???ɛM. The average experimental hardening law curve for tensile tests at 0°, 45° and 90°, assuming isotropic plasticity, was used to analyze the plasticity behavior during the biaxial stretching of sheet metals. Theoretical predicted curves of local necking limits are plotted in the positive quadrant of FPSM for different defect values ƒin and plasticity parameters. Limit strains are obtained from a software developed by the author. Some experimental results of forming limit curve obtained from experiments for IF steel sheets are compared with the theoretical predicted curves: the correlation is

  12. Specular steel surfaces for solar mirror substrates

    NASA Astrophysics Data System (ADS)

    Tracy, C. E.; Gross, G. E.

    1988-04-01

    The long-range objective is to develop a process for making a silvered stainless steel mirror that has the optical performance and service life of a mirror coupled with the mechanical durability, structural strength, and flexibility of sheet steel. Such reflectors are expected to minimize the cost handling, shipping, and fabrication into concentrators. Applications for helistats are assumed to require a lifetime average reflectance of 90 percent in a full-cone aperture angle of 8 mrad. Specifically, this work is designed to produce thin metal membranes with sufficiently fine surface finishes to serve as substrates for direct silver deposition or indirectly for silvered polymer films or silvered sol-gel coatings in heliostat, parabolic trough, and dish applications. Our focus is on the effect of the sheet metal finish on specularity and the ways to obtain the optimum surface finish by conventional manufacturing processes. This report addresses the relationship of optical quality to surface finish and the results of a cooperative research venture with a commercial sheet manufacturer to produce specular stainless steel surfaces by cold-rolling with highly polished rollers.

  13. Stainless steel recycle FY94 progress report

    SciTech Connect

    Imrich, K.J.

    1994-10-28

    The Materials Technology Section (MTS) of the Savannah River Technology Center (SRTC) was asked to demonstrate the practicality of recycling previously contaminated stainless steel components such as reactor heat exchanger heads, process water piping and slug buckets into 208 liters (55 gallon) drums and 2.8 cubic meter (100 ft{sup 3}) storage boxes. Radioactively contaminated stainless steel scrap will be sent to several industrial partners where it will be melted, decontaminated/cast into ingots, and rolled into plate and sheet and fabricated into the drums and boxes. As part of this recycle initiative, MTS was requested to demonstrate that radioactively contaminated Type 304L stainless steel could be remelted and cast to meet the applicable ASTM specification for fabrication of drums and boxes. In addition, MTS was requested to develop the technical basis of melt decontamination and establish practicality of using this approach for value added products. The findings presented in this investigation lead to the following conclusions: recycle of 18 wt% Cr-8 wt% Ni alloy can be achieved by melting Type 304 stainless steel in a air vacuum induction furnace; limited melt decontamination of the contaminated stainless steel was achieved, surface contamination was removed by standard decontamination techniques; carbon uptake in the as-cast ingots resulted from the graphite susceptor used in this experiment and is unavoidable with this furnace configuration. A new furnace optimized for melting stainless steel has been installed and is currently being tested for use in this program.

  14. Joining of Aluminum and Steel in Car Body Manufacturing

    NASA Astrophysics Data System (ADS)

    Liedl, Gerhard; Bielak, Robert; Ivanova, Julia; Enzinger, Norbert; Figner, Gunter; Bruckner, Jürgen; Pasic, Haris; Pudar, Milan; Hampel, Stefan

    Zinc-coated steel sheets have been joined with aluminum samples in an overlapping as well as in a butt-joint configuration. A bimetal- wire composed from aluminum and steel was used for additional welding experiments. An advantage of the laser-assisted bi-metal-wire welding is that the welding process is simplified since the primary joint between aluminium and steel exists already and laser welding occurs only between similar materials. FEM-simulations of the process were chosen to determine the ideal dimensions with respect to the formability of the bi-metal-wire. A prototype demonstrated the feasibility of the process.

  15. Energy information sheets

    SciTech Connect

    Not Available

    1993-12-02

    The National Energy Information Center (NEIC), as part of its mission, provides energy information and referral assistance to Federal, State, and local governments, the academic community, business and industrial organizations, and the general public. Written for the general public, the EIA publication Energy Information Sheets was developed to provide information on various aspects of fuel production, prices, consumption and capability. The information contained herein pertains to energy data as of December 1991. Additional information on related subject matter can be found in other EIA publications as referenced at the end of each sheet.

  16. Light sheet microscopy.

    PubMed

    Weber, Michael; Mickoleit, Michaela; Huisken, Jan

    2014-01-01

    This chapter introduces the concept of light sheet microscopy along with practical advice on how to design and build such an instrument. Selective plane illumination microscopy is presented as an alternative to confocal microscopy due to several superior features such as high-speed full-frame acquisition, minimal phototoxicity, and multiview sample rotation. Based on our experience over the last 10 years, we summarize the key concepts in light sheet microscopy, typical implementations, and successful applications. In particular, sample mounting for long time-lapse imaging and the resulting challenges in data processing are discussed in detail.

  17. Assessing the formability of metallic sheets by means of localized and diffuse necking models

    NASA Astrophysics Data System (ADS)

    Comşa, Dan-Sorin; Lǎzǎrescu, Lucian; Banabic, Dorel

    2016-10-01

    The main objective of the paper consists in elaborating a unified framework that allows the theoretical assessment of sheet metal formability. Hill's localized necking model and the Extended Maximum Force Criterion proposed by Mattiasson, Sigvant, and Larsson have been selected for this purpose. Both models are thoroughly described together with their solution procedures. A comparison of the theoretical predictions with experimental data referring to the formability of a DP600 steel sheet is also presented by the authors.

  18. Sensing sheets based on large area electronics for fatigue crack detection

    NASA Astrophysics Data System (ADS)

    Yao, Yao; Glisic, Branko

    2015-03-01

    Reliable early-stage damage detection requires continuous structural health monitoring (SHM) over large areas of structure, and with high spatial resolution of sensors. This paper presents the development stage of prototype strain sensing sheets based on Large Area Electronics (LAE), in which thin-film strain gauges and control circuits are integrated on the flexible electronics and deposited on a polyimide sheet that can cover large areas. These sensing sheets were applied for fatigue crack detection on small-scale steel plates. Two types of sensing-sheet interconnects were designed and manufactured, and dense arrays of strain gauge sensors were assembled onto the interconnects. In total, four (two for each design type) strain sensing sheets were created and tested, which were sensitive to strain at virtually every point over the whole sensing sheet area. The sensing sheets were bonded to small-scale steel plates, which had a notch on the boundary so that fatigue cracks could be generated under cyclic loading. The fatigue tests were carried out at the Carleton Laboratory of Columbia University, and the steel plates were attached through a fixture to the loading machine that applied cyclic fatigue load. Fatigue cracks then occurred and propagated across the steel plates, leading to the failure of these test samples. The strain sensor that was close to the notch successfully detected the initialization of fatigue crack and localized the damage on the plate. The strain sensor that was away from the crack successfully detected the propagation of fatigue crack based on the time history of measured strain. Overall, the results of the fatigue tests validated general principles of the strain sensing sheets for crack detection.

  19. 71. PALMDALE WATER COMPANY, EASTWOOD MULTIPLEARCHED DAM: STRESS SHEET, SHEET ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    71. PALMDALE WATER COMPANY, EASTWOOD MULTIPLE-ARCHED DAM: STRESS SHEET, SHEET 3; DECEMBER 20, 1918. Littlerock Water District files. - Little Rock Creek Dam, Little Rock Creek, Littlerock, Los Angeles County, CA

  20. 39. SUPERSTRUCTUREAPPROACH SPANS, EXPANSION DETAILS (Sheet 4 of 28 sheets), ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    39. SUPERSTRUCTURE-APPROACH SPANS, EXPANSION DETAILS (Sheet 4 of 28 sheets), September 8, 1930 - West End-North Side Bridge, Spanning Ohio River, approximately 1 mile downstream from confluence of Monongahela & Allegheny rivers, Pittsburgh, Allegheny County, PA

  1. 46. HANDRAILING, DETAILS TYPE 'B' (Sheet 12 of 14 sheets), ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    46. HANDRAILING, DETAILS TYPE 'B' (Sheet 12 of 14 sheets), April 5, 1932 - West End-North Side Bridge, Spanning Ohio River, approximately 1 mile downstream from confluence of Monongahela & Allegheny rivers, Pittsburgh, Allegheny County, PA

  2. 5. Historic American Buildings Survey Taken from drawing sheet, SHEET ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. Historic American Buildings Survey Taken from drawing sheet, SHEET #21, Showing the house as restored since Survey. (Dormer windows omitted as not authentic) - Samuel des Marest House, River Road, New Milford, Bergen County, NJ

  3. Mini-tensile specimen application for sheets characterization

    NASA Astrophysics Data System (ADS)

    Džugan, J.; Rund, M.; Prantl, A.; Konopík, P.

    2017-02-01

    There are many cases when there is a shortage of the experimental material for detailed analysis and then small size specimens techniques becomes essential. The current paper deals with investigations of mini-tensile tests (MTT) application to metal sheets characterization. In the case of metal sheets assessment the most common are tensile tests for Lankford parameters and strain hardening determination. As most of the processes are not quasi-static and constant strain rate processes, thus assessment of strain rate hardening is also crucial part of the characterization. Previously developed and verified testing procedure of M-TTs for bulk materials is applied here for steel sheet made of DC01 characterization. Tests under quasi-static and dynamic loading conditions are carried out in order to describe above mentioned properties at room temperature. Accurate strain measurement is carried out with digital image correlation systems and results obtained with M-TTs are going to be confronted with standard size specimens’ results.

  4. Ethanol Myths Fact Sheet

    SciTech Connect

    2009-10-27

    Ethanol is a clean, renewable fuel that is helping to reduce our nation’s dependence on oil and can offer additional economic and environmental benefits in the future. This fact sheet is intended to address some common misconceptions about this important alternative fuel.

  5. Insulation Fact Sheet.

    ERIC Educational Resources Information Center

    Conservation and Renewable Energy Inquiry and Referral Service (DOE), Silver Spring, MD.

    Heating and cooling account for 50-70% of the energy consumed in the average American home. Heating water accounts for another 20%. A poorly insulated home loses much of this energy, causing drafty rooms and high energy bills. This fact sheet discusses how to determine if your home needs more insulation, the additional thermal resistance (called…

  6. GED Testing Fact Sheet

    ERIC Educational Resources Information Center

    GED Testing Service, 2009

    2009-01-01

    This GED Testing fact sheet provides information on: (1) GED[R] Tests; (2) Versions and Editions of the GED Tests; (3) Earning a Credential; (4) GED Testing Service[R]; (5) History of the GED Tests; (6) Who Accepts the GED Credential; (7) Public/Private Partnership of GEDTS; (8) Renowned GED Credential Recipients; (9) GED Testing Numbers for 2008;…

  7. Quick Information Sheets.

    ERIC Educational Resources Information Center

    Wisconsin Univ., Madison. Trace Center.

    This compilation of "Trace Quick Sheets" provides descriptions, prices, and ordering information for products and services that assist with communication, control, and computer access for disabled individuals. Product descriptions or product sources are included for: adaptive toys and toy modifications; head pointers, light pointers, and…

  8. Algal Biofuels Fact Sheet

    SciTech Connect

    2009-10-27

    This fact sheet provides information on algal biofuels, which are generating considerable interest around the world. They may represent a sustainable pathway for helping to meet the U.S. biofuel production targets set by the Energy Independence and Security Act of 2007.

  9. Quick Information Sheets. 1988.

    ERIC Educational Resources Information Center

    Wisconsin Univ., Madison. Trace Center.

    The Trace Center gathers and organizes information on communication, control, and computer access for handicapped individuals. The information is disseminated in the form of brief sheets describing print, nonprint, and organizational resources and listing addresses and telephone numbers for ordering or for additional information. This compilation…

  10. Quick Information Sheets.

    ERIC Educational Resources Information Center

    Wisconsin Univ., Madison. Trace Center.

    This compilation of "Trace Quick Sheets" provides descriptions, prices, and ordering information for products and services that assist with communication, control, and computer access for disabled individuals. Product descriptions or product sources are included for: adaptive toys and toy modifications; head pointers, light pointers, and…

  11. SILICON CARBIDE DATA SHEETS

    DTIC Science & Technology

    These data sheets present a compilation of a wide range of electrical, optical and energy values for alpha and beta- silicon carbide in bulk and film...spectrum. Energy data include energy bands, energy gap and energy levels for variously-doped silicon carbide , as well as effective mass tables, work

  12. Ethanol Basics (Fact Sheet)

    SciTech Connect

    Not Available

    2015-01-01

    Ethanol is a widely-used, domestically-produced renewable fuel made from corn and other plant materials. More than 96% of gasoline sold in the United States contains ethanol. Learn more about this alternative fuel in the Ethanol Basics Fact Sheet, produced by the U.S. Department of Energy's Clean Cities program.

  13. Youth Demographics. Fact Sheet

    ERIC Educational Resources Information Center

    Lopez, Mark Hugo; Marcelo, Karlo Barrios

    2006-01-01

    This fact sheet compares the numbers of 18-25 year-old residents and citizens by gender, race, ethnicity, geographic distribution, marital status, military status, unemployment, educational attainment, and assesses population trends from 1968-2006. It explores such demographic characteristics of young people using data from the March Annual…

  14. Automated Steel Cleanliness Analysis Tool (ASCAT)

    SciTech Connect

    Gary Casuccio; Michael Potter; Fred Schwerer; Dr. Richard J. Fruehan; Dr. Scott Story

    2005-12-30

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel cleanliness; slab, billet

  15. Rubella - Fact Sheet for Parents

    MedlinePlus

    ... this page: About CDC.gov . Redirect for the Rubella fact sheet page. The current fact sheet can ... http://www.cdc.gov/vaccines/parents/diseases/child/rubella.html Print page Share Compartir File Formats Help: ...

  16. Welding of AM350 and AM355 steel

    NASA Technical Reports Server (NTRS)

    Davis, R. J.; Wroth, R. S.

    1967-01-01

    A series of tests was conducted to establish optimum procedures for TIG welding and heat treating of AM350 and AM355 steel sheet in thicknesses ranging from 0.010 inch to 0.125 inch. Statistical analysis of the test data was performed to determine the anticipated minimum strength of the welded joints.

  17. Supertough Stainless Bearing Steel

    NASA Technical Reports Server (NTRS)

    Olson, Gregory B.

    1995-01-01

    Composition and processing of supertough stainless bearing steel designed with help of computer-aided thermodynamic modeling. Fracture toughness and hardness of steel exceeds those of other bearing steels like 440C stainless bearing steel. Developed for service in fuel and oxidizer turbopumps on Space Shuttle main engine. Because of strength and toughness, also proves useful in other applications like gears and surgical knives.

  18. Formability Characterization of a New Generation High Strength Steels

    SciTech Connect

    Sriram Sadagopan; Dennis Urban; Chris Wong; Mai Huang; Benda Yan

    2003-05-16

    Advanced high strength steels (AHSS) are being progressively explored by the automotive industry all around the world for cost-effective solutions to accomplish vehicle lightweighting, improve fuel economy, and consequently reduce greenhouse emissions. Because of their inherent high strength, attractive crash energy management properties, and good formability, the effective use of AHSS such as Duel Phase and TRIP (Transformation Induced Plasticity) steels, will significantly contribute to vehicle lightweighting and fuel economy. To further the application of these steels in automotive body and structural parts, a good knowledge and experience base must be developed regarding the press formability of these materials. This project provides data on relevant intrinsic mechanical behavior, splitting limits, and springback behavior of several lots of mild steel, conventional high strength steel (HSS), advanced high strength steel (AHSS) and ultra-high strength steel (UHSS), supplied by the member companies of the Automotive Applications Committee (AAC) of the American Iron and Steel Institute (AISI). Two lots of TRIP600, which were supplied by ThyssenKrupp Stahl, were also included in the study. Since sheet metal forming encompasses a very diverse range of forming processes and deformation modes, a number of simulative tests were used to characterize the forming behavior of these steel grades. In general, it was found that formability, as determined by the different tests, decreased with increased tensile strength. Consistant with previous findings, the formability of TRIP600 was found to be exceptionally good for its tensile strength.

  19. Fast Light-Sheet Scanner

    NASA Technical Reports Server (NTRS)

    Hunter, William W., Jr.; Humphreys, William M., Jr.; Bartram, Scott M.

    1995-01-01

    Optomechanical apparatus maintains sheet of pulsed laser light perpendicular to reference axis while causing sheet of light to translate in oscillatory fashion along reference axis. Produces illumination for laser velocimeter in which submicrometer particles entrained in flow illuminated and imaged in parallel planes displaced from each other in rapid succession. Selected frequency of oscillation range upward from tens of hertz. Rotating window continuously shifts sheet of light laterally while maintaining sheet parallel to same plane.

  20. Fast Light-Sheet Scanner

    NASA Technical Reports Server (NTRS)

    Hunter, William W., Jr.; Humphreys, William M., Jr.; Bartram, Scott M.

    1995-01-01

    Optomechanical apparatus maintains sheet of pulsed laser light perpendicular to reference axis while causing sheet of light to translate in oscillatory fashion along reference axis. Produces illumination for laser velocimeter in which submicrometer particles entrained in flow illuminated and imaged in parallel planes displaced from each other in rapid succession. Selected frequency of oscillation range upward from tens of hertz. Rotating window continuously shifts sheet of light laterally while maintaining sheet parallel to same plane.

  1. Blast-Retrofit of CMU Walls Using Steel Sheets

    DTIC Science & Technology

    2006-02-17

    plastic. This method utilized a linear elastic equation from Roark’s Handbook (Young and Budynas , 2002) as well as a typical equation for a...University of Missouri, Columbia, MO. [4] Young, W.C. and Budynas , R.G. (2002). Roark’s Formulas for Stress and Strain. 7th Ed., McGraw- Hill, NY

  2. Joining three car body steel sheets by clinching method

    NASA Astrophysics Data System (ADS)

    Kaščák, Ľuboš; Spišák, Emil; Majerníková, Jana

    2016-12-01

    The optimization of a car body in terms of cost can be achieved by using different materials in various positions of the car in order to utilize specific properties of each different material. Resistance spot welding is the most used method of joining in car body production, but it is not always easy or even possible to join some combination of materials by this method. Clinching is an alternative method to spot welding, as a combination of drawing and forming. The research is focused on the evaluation of clinched joints' properties using shearing test and metallographic observation of material structure.

  3. Chaotic behavior of Barkhausen noise induced in silicon steel sheets

    SciTech Connect

    Enokizono, M.; Todaka, T.; Yoshitomi, Y.

    1999-09-01

    This paper presents chaotic behavior of the Barkhausen noise generated in magnetic fields. This noise is generated by the magnetization jumps caused by abrupt depinning of magnetic domains. The authors have studied the application of the noise to nondestructive testing techniques. The results showed that the Barkhausen noise could be continuously generated in a rotational magnetic field and it was within the bounds of possibility that the signal had information referent to defects or flows in measuring materials. In this paper, they investigated to make the existence of Chaos in the Barkhausen noise clear from the reconstructed attractor by Embedding.

  4. Prediction of fracture forming limit for DP780 steel sheet

    NASA Astrophysics Data System (ADS)

    Lou, Yanshan; Lim, Sung Jun; Huh, Hoon

    2013-07-01

    This paper is concerned with modeling of fracture strains of DP780 using a newly proposed micro-mechanism-motivated ductile fracture criterion (Lou et al., 2012) and its application to predict limit dome heights (LDH) for nine hemispherical punch-stretch tests. Dog-bone specimens are tested to characterize strain hardening behavior. Five arc-shaped specimens and four square-shaped specimens are drawn until fracture to construct a fracture forming limit diagram (FFLD) using circle grid analysis. Fracture strains are approximated from constructed FFLD in uniaxial, plane strain and balanced biaxial tension. The approximated fracture strains are employed to calculate material constants of the proposed criterion as well as six conventional criteria. FFLDs predicted by these criteria are compared with experimental results. The comparison demonstrates that only the proposed criterion describes FFLD perfectly from uniaxial tension to balanced biaxial tension. All criteria are implemented into ABAQUS/Explicit to predict LDHs of punch-stretch tests. Numerical results indicate that LDHs are severely underestimated for the square-shaped specimens by conventional criteria while the proposed criterion predicts LDHs with good agreement for nine tests with strain paths between uniaxial tension and balanced biaxial tension. Thus, the proposed criterion is recommended to access formability from uniaxial tension to balanced biaxial tension.

  5. Beginning Child Care Fact Sheets.

    ERIC Educational Resources Information Center

    Tweedie, Pat

    These six fact sheets from Child Care Aware are designed to help parents ease their children's transition to child care. The first fact sheet, "Before Your Child's First Day," discusses tips such as: (1) "prepare your child"; (2) read and look at picture books about child care; and (3) "prepare yourself." The second fact sheet, "First Day Tips,"…

  6. The Physics of Ice Sheets

    ERIC Educational Resources Information Center

    Bassis, J. N.

    2008-01-01

    The great ice sheets in Antarctica and Greenland are vast deposits of frozen freshwater that contain enough to raise sea level by approximately 70 m if they were to completely melt. Because of the potentially catastrophic impact that ice sheets can have, it is important that we understand how ice sheets have responded to past climate changes and…

  7. The Physics of Ice Sheets

    ERIC Educational Resources Information Center

    Bassis, J. N.

    2008-01-01

    The great ice sheets in Antarctica and Greenland are vast deposits of frozen freshwater that contain enough to raise sea level by approximately 70 m if they were to completely melt. Because of the potentially catastrophic impact that ice sheets can have, it is important that we understand how ice sheets have responded to past climate changes and…

  8. Skill Sheets for Agricultural Mechanics.

    ERIC Educational Resources Information Center

    Iowa State Univ. of Science and Technology, Ames. Dept. of Agricultural Education.

    This set of 33 skill sheets for agricultural mechanics was developed for use in high school and vocational school agricultural mechanics programs. Some sheets teach operational procedures while others are for simple projects. Each skill sheet covers a single topic and includes: (1) a diagram, (2) a step-by-step construction or operational…

  9. Fact Sheets on Selected Programs.

    ERIC Educational Resources Information Center

    Administration for Children and Families (DHHS), Washington, DC.

    This paper provides 1- to 6-page fact sheets on 15 programs administered by the U.S. Department of Health and Human Services' Administration for Children and Families. Each fact sheet provides information on program services and funding. The fact sheets cover the following programs: Youth Gang Drug Prevention, Refugee Assistance, Runaway and…

  10. A study of Damascus steel

    SciTech Connect

    Berge, P.

    1995-02-16

    The Damascus sword has been an article of fascination for many years to blade collectors and metallurgists alike. The blades were given their name by Europeans who encountered these blades which originated from Damascus, Syria. They are best known for the appearance of the blade face. Genuine Damascus blades show swirling patterns of alternating light and dark regions which are due to the microstructure of the steel. The microstructure consists of arrays of well rounded cementite patterns in a matrix of either pearlite, bainite, or martensite. When this structure is etched the matrix will turn dark leaving the cementite particles light. Although many blades were produced over the centuries, while some of the process is known the making of a genuine Damascus blade today is generally considered a lost art. Many scientists have studied the subject in an attempt to understand the complex process by which the clustered arrays of cementite particles develop in the steel blades. The most prominent theories to date are presented in the General Introduction to this thesis. The thesis is divided into four main parts. In the first part, four proposed mechanisms of cementite cluster sheet formation as they relate to the banding theory are introduced. Experiments to investigate these mechanisms are presented. In Part II, collaborative research focused on the methodology of the reconstructed process for making Damascus steel is presented. In the third part, a study into the graphitization of the reconstructed blades is presented. In Part IV, experimental attempts at producing Damascus steel ingots in the laboratory are presented.

  11. Idiot sheets - Preparing and using Database guide sheets

    NASA Technical Reports Server (NTRS)

    Jack, R. F.

    1984-01-01

    In connection with the utilization of databases, problems can arise with respect to the understanding or evaluation of the provided information. Database guide sheets can be an important aid for overcoming these problems. A number of systems are already sufficiently documented by guide sheets, while other systems do not have guide sheets with adequate descriptive information. Details regarding database guide sheets are discussed, taking into account the type of descriptive information provided, the sample online record, and access points and other related functions for searching the database. Attention is given to cases when a guide sheet should be made, details regarding the preparation of such a sheet, the importance of neatness, and important points which should be kept in mind when guide sheets are being prepared.

  12. Anisotropy and Formability in Sheet Metal Forming

    SciTech Connect

    Houtte, P. van; Bael, A.; He, S. van

    2007-05-17

    Two types of anisotropy have been introduced in the Marciniak model for the prediction of forming limit diagrams (FLDs) of sheet material. One type is due to crystallographic texture, the other is due to dislocation substructure. First, an anisotropic plastic potential is derived from a measured crystallographic texture using a multilevel model. The yield locus can be derived from this plastic potential. In addition to this, a model is used to simulate microstructure-induced work hardening and softening. This model can take effects of strain path changes into account. Both the texture-based and microstructure-based anisotropic model are then implemented in the Marciniak model and used for FLD calculation. Examples of application are given for IOF steel and for aluminium alloys. Recent research has focused on the physical basis of the microstructure-induced work hardening and softening. The principles of this model will be elucidated.

  13. A two-dimensional measuring equipment for electrical steel

    SciTech Connect

    Salz, W. . Inst. fuer Werkstoffe der Elektrotechnik)

    1994-05-01

    The technical aspects of two-dimensional measuring equipment for electrical steel are described. The choice of the appropriate field sensors and the important point of the control of [rvec B](t) are described. The equipment described is designed to measure the two-dimensional properties of square shaped single sheets of all qualities of electrical steel covering the technical frequencies and induction ranges of the major applications. The equipment is useful for the manufacturers of electrical steel to control the texture of their material and for designers of machines to know about the properties of the material under two-dimensional excitation, which in case of rotational flux conditions are different from the one-dimensional properties measured with Epstein frame or single sheet testers.

  14. SHEET PLASMA DEVICE

    DOEpatents

    Henderson, O.A.

    1962-07-17

    An ion-electron plasma heating apparatus of the pinch tube class was developed wherein a plasma is formed by an intense arc discharge through a gas and is radially constricted by the magnetic field of the discharge. To avoid kink and interchange instabilities which can disrupt a conventional arc shortiy after it is formed, the apparatus is a pinch tube with a flat configuration for forming a sheet of plasma between two conductive plates disposed parallel and adjacent to the plasma sheet. Kink instabilities are suppressed by image currents induced in the conductive plates while the interchange instabilities are neutrally stable because of the flat plasma configuration wherein such instabilities may occur but do not dynamically increase in amplitude. (AEC)

  15. Laser-assisted sheet metal working in series production

    NASA Astrophysics Data System (ADS)

    Brecher, Christian; Emonts, Michael; Eckert, Markus

    2013-02-01

    Based on the demand for a responsible use of natural resources and energy the need for lightweight materials is increasing. The most common materials for lightweight production are high and highest strength steel. These materials are difficult to machine using conventional sheet metal working processes because the high strength leads to a limited formability and high tool wear. The Fraunhofer IPT developed the laser-assisted sheet metal working. Selective laser based heating of the part directly before machining softens the material locally. Thus the quality of the following cut can be increased, for example for shearing 1.4310 the clear cut surface ratio can be increased from 20% up to 100% using a shearing gap of 10% of the sheet thickness. Because of the softening of the material and thus the increased formability, parts with a higher complexity can be produced. For example 1.4310 can be bent laser-assisted with a radius of 0.25 mm instead of 2-3 mm using the conventional process. For the first time spring steel can be embossed with conventional tools up to 50% of the sheet thickness. For the implementation in series production a modular system upgrade "hy-PRESS" has been developed to include laser and scanner technology into existing presses. For decoupling the sensitive optical elements of the machine vibrations an active-passive damping system has been developed. The combination of this new hybrid process and the system technology allows to produce parts of high strength steel with a high complexity and quality.

  16. Clean Cities Fact Sheet

    SciTech Connect

    Not Available

    2004-01-01

    This fact sheet explains the Clean Cities Program and provides contact information for all coalitions and regional offices. It answers key questions such as: What is the Clean Cities Program? What are alternative fuels? How does the Clean Cities Program work? What sort of assistance does Clean Cities offer? What has Clean Cities accomplished? What is Clean Cities International? and Where can I find more information?

  17. Reducing slide sheet injury.

    PubMed

    Varcin-Coad, Lynn

    2008-12-01

    Slide sheets are often stated to be the cause of hand and forearm injuries. While there are many other possible reasons injuries to nursing staff, carer and client occur, the most important linking factors relating to musculoskeletal disorders and manual handling of people is the ongoing inappropriateness or lack of suitably designed and equipped work areas. As physiotherapist Lynn Varcin-Coad writes, staff are bearing the brunt of inefficiencies of design and lack of high order risk control.

  18. Sheet of Plasma

    NASA Image and Video Library

    2017-08-01

    A sheet of plasma blasted out into space from just behind the edge of the sun (July 28, 2017). While some material escaped into space, a portion of it was unable to break the pull of gravity and the magnetic forces nearby and can be seen falling back to the sun. The 3.5 hours of action was captured in a wavelength of extreme ultraviolet light. https://photojournal.jpl.nasa.gov/catalog/PIA21866

  19. Electro-Hydraulic Forming of Sheet Metals: Free-forming vs. Conical-die Forming

    SciTech Connect

    Rohatgi, Aashish; Stephens, Elizabeth V.; Davies, Richard W.; Smith, Mark T.; Soulami, Ayoub; Ahzi, Said

    2012-05-01

    This work builds upon our recent advances in quantifying high-rate deformation behavior of sheet metals, during electro-hydraulic forming (EHF), using high-speed imaging and digital image correlation techniques. Following recent publication of an earlier manuscript, resulting from this project, in the Journal of Materials Processing Technology, this manuscript further details our results and compares forming behavior when the process is carried out inside an open-die or a conical die. It is anticipated that quantitative information of the sheet deformation history, made possible by the experimental technique developed in this work, will improve our understanding on the roles of strain-rate and sheet-die interactions in enhancing the sheet metal formability during high-rate forming. This knowledge will be beneficial to the automotive industry and enable them to fabricate light-weight sheet parts out of Al and advanced high strength steels.

  20. Experimental Studies on Flexible Forming of Sheet Metals Assisted by Magnetic Force Transfer Medium

    NASA Astrophysics Data System (ADS)

    Li, Feng; Zhou, Fu Jian; Wang, Mo Nan; Xu, Peng; Jin, Cheng Chuang

    2016-08-01

    To improve the thickness uniformity and increase the forming limit of sheets to enhance their overall quality, a magnetorheological fluid (MRF) was injected into the punch cavity to act as the force transfer medium and fulfill the function of flexible pressing during the sheet bulging process. The rheological properties of the MRF were changed under the influence of a magnetic field produced by loading different currents, which allowed variation of stress states and deformation modes in the 0.75-mm-thick 304 stainless steel sheets. With increasing current (up to 3.5 A), the sheet-forming limit increased by 16.13% at most, and the fracture morphology experienced a certain change. Additionally, both the bulge height and the wall thickness distribution had obvious changes with a punch stroke of 10 mm. According to the experimental analysis, the MRF can be used successfully as a pressure-carrying medium in the sheet forming process.

  1. Newborn screening fact sheets.

    PubMed

    Kaye, Celia I; Accurso, Frank; La Franchi, Stephen; Lane, Peter A; Hope, Northrup; Sonya, Pang; G Bradley, Schaefer; Michele A, Lloyd-Puryear

    2006-09-01

    Newborn screening fact sheets were last revised in 1996 by the American Academy of Pediatrics Committee on Genetics. This revision was prompted by advances in the field since 1996, including technologic innovations, as well as greater appreciation of ethical issues such as those surrounding informed consent. The following disorders are discussed in this revision of the newborn screening fact sheets: biotinidase deficiency, congenital adrenal hyperplasia, congenital hearing loss, congenital hypothyroidism, cystic fibrosis, galactosemia, homocystinuria, maple syrup urine disease, medium-chain acyl-coenzyme A dehydrogenase deficiency, phenylketonuria, sickle cell disease and other hemoglobinopathies, and tyrosinemia. A series of topics related to newborn screening is discussed in a companion publication to this electronic publication of the fact sheets (available at: www.pediatrics.org/cgi/content/full/118/3/1304). These topics are newborn screening as a public health system; factors contributing to the need for review of the newborn screening system; informed consent; tandem mass spectrometry; DNA analysis in newborn screening; status of newborn screening in the United States; and the effect of sample timing, preterm birth, diet, transfusion, and total parenteral nutrition on newborn screening results.

  2. The project of automatic feeder of sheet for press

    NASA Astrophysics Data System (ADS)

    Rzasinski, R.

    2017-08-01

    Currently in the industry on a large scale is used of sheet feeders. Unfortunately, the producers more attention focused on the design of the trays with the use of metal circles. In the production of which it is impossible to use of metal circles it is necessary to provide a solution that meets the requirements of the production. Typically, these solutions are unusual and designed exactly the characteristics of the production. The aim of the project was to design of automated feedes belts for painted sheet steel to workspace eccentric press. The main design criteria: The maximum compact design of feeder; The possibility of adjusting the amount of feeder; Easy to change the operating parameters; Maximum number of items selected (catalog, standard); Easy installation design; The simplicity of installing sheet pile in feeder; Positioning accuracy of sheet; The stable characteristics of static and displacement; Reliability. As part of the work was performed the following tasks: • They developed the concept of sheet feeder, • There have been developed to optimize design solutions, • Presented visualization process and verification of strength, • Construction specification of feeder • Designed control system of feeder.

  3. Ultrahigh carbon steels, Damascus steels, and superplasticity

    SciTech Connect

    Sherby, O.D.; Wadsworth, J.

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  4. 119. JOB NO. 1347M, SHEET 6, 1930, ADDITION FOR PRESSED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    119. JOB NO. 1347-M, SHEET 6, 1930, ADDITION FOR PRESSED STEEL DEPARTMENT FOR FORD MOTOR COMPANY; ONE-FOURTH INCH ELEVATIONS, TRANSFORMER, DETAILS - Ford Motor Company Long Beach Assembly Plant, Assembly Building, 700 Henry Ford Avenue, Long Beach, Los Angeles County, CA

  5. 120. JOB NO. 1347M, SHEET 7, 1930, ADDITION FOR PRESSED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    120. JOB NO. 1347-M, SHEET 7, 1930, ADDITION FOR PRESSED STEEL DEPARTMENT FOR THE FORD MOTOR COMPANY; SECTION AA AND ROOF DETAILS - Ford Motor Company Long Beach Assembly Plant, Assembly Building, 700 Henry Ford Avenue, Long Beach, Los Angeles County, CA

  6. 118. JOB NO. 1347M, SHEET 2, 1930/1931, ADDITION FOR PRESSED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    118. JOB NO. 1347-M, SHEET 2, 1930/1931, ADDITION FOR PRESSED STEEL DEPARTMENT FOR FORD MOTOR COMPANY; FIRST FLOOR PLAN - Ford Motor Company Long Beach Assembly Plant, Assembly Building, 700 Henry Ford Avenue, Long Beach, Los Angeles County, CA

  7. 75 FR 15741 - Sheet Metal Workers Internationl Association, Local 292: Troy, MI; Notice of Termination of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-03-30

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF LABOR Employment and Training Administration Sheet Metal Workers Internationl Association, Local 292: Troy, MI... investigation was initiated in response to a petition filed on July 13, 2009 on behalf of workers of Steel...

  8. Double Sided Irradiation for Laser-assisted Shearing of Ultra High Strength Steels with Process Integrated Hardening

    NASA Astrophysics Data System (ADS)

    Brecher, Christian; Emonts, Michael; Eckert, Markus; Weinbach, Matthias

    Most small or medium sized parts produced in mass production are made by shearing and forming of sheet metal. This technology is cost effective, but the achievable quality and geometrical complexity are limited when working high and highest strength steel. Based on the requirements for widening the process limits of conventional sheet metal working the Fraunhofer IPT has developed the laser-assisted sheet metal working technology. With this enhancement it is possible to produce parts made of high and highest strength steel with outstanding quality, high complexity and low tool wear. Additionally laser hardening has been implemented to adjust the mechanical properties of metal parts within the process. Currently the process is limited to lower sheet thicknesses (<2 mm) to maintain short cycle times. To enable this process for larger geometries and higher sheet thicknesses the Fraunhofer IPT developed a system for double sided laser-assisted sheet metal working within progressive dies.

  9. Mechanical behavior study of laser welded joints for DP steel

    NASA Astrophysics Data System (ADS)

    Yan, Qi

    2008-03-01

    Advanced High Strength Steels (AHSS) are gaining considerable market shares in the automotive industry. The development and application of Dual Phase (DP) steel is just a consistent step towards high-strength steel grades with improved mechanical behavior. Tailor welded blanks with DP steel are promoted in the application of Body-In-White (BIW) structure by the automotive industry. A tailor welded blank consists of several flat sheets that are laser welded together before stamping. Applied cases of tailor welded blanks of high strength steels on the automotive structural parts are investigated in this paper. The mechanical behavior of laser welded joints for DP steel is studied. Microstructure of laser welded joints for DP steel was observed by SEM. Martensite in the weld seam explains the higher strength of welded joints than the base metal. Results show that the strain safety tolerance of laser welded seam for high strength steel can meet the requirement of automobile parts for stamping if the location of laser welded seam is designed reasonably.

  10. Development of geometry of forming tools for extrusion of strip sheet by SPD process

    NASA Astrophysics Data System (ADS)

    Rusz, S.; Salajka, M.; Džugan, J.; Hilšer, O.; Bořuta, J.; Pastrňák, M.; Švec, J.

    2017-02-01

    On VSB -Technical University of Ostrava developed a method that uses the principle of severe plastic deformation to refine the structure and enhance mechanical properties of sheet metal strips. The greatest importance in practice represents an increase in yield strength and ultimate strength of sheet metal strips. The DRECE method (Dual Rolls Equal Channel Extrusion) is a newly developed method. Severe plastic deformation results in a high degree of the material deformation. The method can be used to produce metallic materials with a very fine grain structure. The paper analyses the effects of the values of angles of the newly developed forming tools on the achievement of mechanical properties in selected carbon steels by SPD process. The one type of steels (Ck55) was verified experimentally. Experiments were performed on the sheet metal strip with dimensions 58 (width) × 2 (thickness) × 1000 (length) mm with different inclination angle α.

  11. Metals fact sheet - lanthanum

    SciTech Connect

    1995-04-01

    Mosander was the first to extract the elusive rare earth, lanthanum, from unrefined cerium nitrate in 1839. The name was derived from the Greek word lanthanein, meaning {open_quotes}to escape notice.{close_quotes} Lanthanum is the lightest rare earth and a very malleable metal-soft enough to be cut with a knife. Used primarily as an additive in steels and non-ferrous metals, lanthanum is the lightest rare earth element and one of four rare earths from which mischmetal is made. Additional applications include advanced batteries, optical fibers, and phosphors.

  12. The plasma sheet boundary layer

    NASA Technical Reports Server (NTRS)

    Eastman, T. E.; Frank, L. A.; Peterson, W. K.; Lennartsson, W.

    1984-01-01

    A spatially distinct, temporally variable, transition region between the magnetotail lobes and the central plasma sheet designated the plasma sheet boundary layer has been identified from a survey of particle spectra and three-dimensional distributions as sampled by the ISEE 1 LEPEDEA. The instrumentation and data presentation are described, and the signatures of the magnetotail plasma regimes are presented and discussed for the central plasma sheet and lobe and the plasma sheet boundary layer. Comparisons of plasma parameters and distribution fucntions are made and the evolution of ion velocity distributions within the plasma sheet boundary layer is discussed. The spatial distribution of the plasma sheet boundary layer is considered and ion composition measurements are presented.

  13. Texture developed during deformation of Transformation Induced Plasticity (TRIP) steels

    NASA Astrophysics Data System (ADS)

    Bhargava, M.; Shanta, C.; Asim, T.; Sushil, M.

    2015-04-01

    Automotive industry is currently focusing on using advanced high strength steels (AHSS) due to its high strength and formability for closure applications. Transformation Induced Plasticity (TRIP) steel is promising material for this application among other AHSS. The present work is focused on the microstructure development during deformation of TRIP steel sheets. To mimic complex strain path condition during forming of automotive body, Limit Dome Height (LDH) tests were conducted and samples were deformed in servo hydraulic press to find the different strain path. FEM Simulations were done to predict different strain path diagrams and compared with experimental results. There is a significant difference between experimental and simulation results as the existing material models are not applicable for TRIP steels. Micro texture studies were performed on the samples using EBSD and X-RD techniques. It was observed that austenite is transformed to martensite and texture developed during deformation had strong impact on limit strain and strain path.

  14. Differences between Laser and Arc Welding of HSS Steels

    NASA Astrophysics Data System (ADS)

    Němeček, Stanislav; Mužík, Tomáš; Míšek, Michal

    Conventional welding processes often fail to provide adequate joints in high strength steels with multiphase microstructures. One of the promising techniques is laser beam welding: working without filler metal and with sufficient capacity for automotive and transportation industry (where the amount of AHSS steels increases each year, as well as the length of laser welds). The paper compares microstructures and properties of HSS (high strength steel) joints made by MAG (Metal Active Gas) and laser welding. The effects of main welding parameters (heat input, welding speed and others) are studied on multiphase TRIP 900 steel tubes and martensitic sheets DOCOL 1200, advanced materials for seat frames and other automotive components. Whereas the strength of conventional welds is significantly impaired, laser welding leaves strength of the base material nearly unaffected. As the nature of fracture changes during loading and depending on the welding method, failure mechanisms upon cross tension tests have been studied as well.

  15. Device for Tensioning Sheet Members

    DTIC Science & Technology

    1998-07-30

    FOR TENSIONING SHEET MEMBERS BACKGROUND OF THE INVENTION Field of the Invention This invention pertains generally to tensioning devices and more...particularly to a device for tensioning thin-sheet materials so as to prevent wrinkling. Description of the Related Art Solar power sources utilized...the system. SUMMARY OF THE INVENTION The object of this invention is to provide an apparatus for loading a thin-sheet material with tensioning

  16. Ice sheets and nitrogen.

    PubMed

    Wolff, Eric W

    2013-07-05

    Snow and ice play their most important role in the nitrogen cycle as a barrier to land-atmosphere and ocean-atmosphere exchanges that would otherwise occur. The inventory of nitrogen compounds in the polar ice sheets is approximately 260 Tg N, dominated by nitrate in the much larger Antarctic ice sheet. Ice cores help to inform us about the natural variability of the nitrogen cycle at global and regional scale, and about the extent of disturbance in recent decades. Nitrous oxide concentrations have risen about 20 per cent in the last 200 years and are now almost certainly higher than at any time in the last 800 000 years. Nitrate concentrations recorded in Greenland ice rose by a factor of 2-3, particularly between the 1950s and 1980s, reflecting a major change in NOx emissions reaching the background atmosphere. Increases in ice cores drilled at lower latitudes can be used to validate or constrain regional emission inventories. Background ammonium concentrations in Greenland ice show no significant recent trend, although the record is very noisy, being dominated by spikes of input from biomass burning events. Neither nitrate nor ammonium shows significant recent trends in Antarctica, although their natural variations are of biogeochemical and atmospheric chemical interest. Finally, it has been found that photolysis of nitrate in the snowpack leads to significant re-emissions of NOx that can strongly impact the regional atmosphere in snow-covered areas.

  17. Ice sheets and nitrogen

    PubMed Central

    Wolff, Eric W.

    2013-01-01

    Snow and ice play their most important role in the nitrogen cycle as a barrier to land–atmosphere and ocean–atmosphere exchanges that would otherwise occur. The inventory of nitrogen compounds in the polar ice sheets is approximately 260 Tg N, dominated by nitrate in the much larger Antarctic ice sheet. Ice cores help to inform us about the natural variability of the nitrogen cycle at global and regional scale, and about the extent of disturbance in recent decades. Nitrous oxide concentrations have risen about 20 per cent in the last 200 years and are now almost certainly higher than at any time in the last 800 000 years. Nitrate concentrations recorded in Greenland ice rose by a factor of 2–3, particularly between the 1950s and 1980s, reflecting a major change in NOx emissions reaching the background atmosphere. Increases in ice cores drilled at lower latitudes can be used to validate or constrain regional emission inventories. Background ammonium concentrations in Greenland ice show no significant recent trend, although the record is very noisy, being dominated by spikes of input from biomass burning events. Neither nitrate nor ammonium shows significant recent trends in Antarctica, although their natural variations are of biogeochemical and atmospheric chemical interest. Finally, it has been found that photolysis of nitrate in the snowpack leads to significant re-emissions of NOx that can strongly impact the regional atmosphere in snow-covered areas. PMID:23713125

  18. Perchlorate Regulatory Determination Fact Sheets

    EPA Pesticide Factsheets

    Fact sheets have been developed for the perchlorate regulatory determination corresponding to the following stages published in the Federal Register: Final, Supplemental request for comments, and Preliminary.

  19. Friction Stir Brazing: a Novel Process for Fabricating Al/Steel Layered Composite and for Dissimilar Joining of Al to Steel

    NASA Astrophysics Data System (ADS)

    Zhang, Guifeng; Su, Wei; Zhang, Jianxun; Wei, Zhongxin

    2011-09-01

    A novel process of friction stir brazing (FSB) for fabricating Al/steel layered composite (by multipass) and for joining Al to steel (by single pass) was proposed to avoid the wear of pin by steel, in which a tool without pin was used. FSB of 1.8-mm-thick Al sheet to steel sheet was conducted using a cylindrical tool with 20-mm diameter but without pin and using 0.1-mm-thick zinc foil as filler metal. For the rotational speed of 1500 rpm, sound joints were reliably obtained at the medium range of traverse speed of 75 to 235 mm/min, which fractured within Al parent sheet during tensile shear test. Furthermore, for peel test on the sound joints, Al and steel parent sheets tended to crack and deform, respectively. Metallographic examination showed that most Zn was extruded and the resultant interfacial structure consisted of several Al-Fe intermetallic compounds (IMCs) with a little Zn, less than 3 at. pct. The thickness of IMCs can be controlled to be less than 10 μm by properly increasing traverse speed ( e.g., 150 mm/min). The metallurgical process of FSB was investigated by observing the microstructure of the longitudinal section of a friction stir brazed joint obtained by the suddenly stopping technique.

  20. Comminuting irradiated ferritic steel

    DOEpatents

    Bauer, Roger E.; Straalsund, Jerry L.; Chin, Bryan A.

    1985-01-01

    Disclosed is a method of comminuting irradiated ferritic steel by placing the steel in a solution of a compound selected from the group consisting of sulfamic acid, bisulfate, and mixtures thereof. The ferritic steel is used as cladding on nuclear fuel rods or other irradiated components.

  1. 17. INTAKE PIER, BRIDGE STRESS SHEET, SHEET 8 OF 117, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    17. INTAKE PIER, BRIDGE STRESS SHEET, SHEET 8 OF 117, 1920. - Sacramento River Water Treatment Plant Intake Pier & Access Bridge, Spanning Sacramento River approximately 175 feet west of eastern levee on river; roughly .5 mile downstream from confluence of Sacramento & American Rivers, Sacramento, Sacramento County, CA

  2. Laminated sheet composites reinforced with modular filament sheet

    NASA Technical Reports Server (NTRS)

    Reece, O. Y.

    1968-01-01

    Aluminum and magnesium composite sheet laminates reinforced with low density, high strength modular filament sheets are produced by diffusion bonding and explosive bonding. Both processes are accomplished in normal atmosphere and require no special tooling or cleaning other than wire brushing the metal surfaces just prior to laminating.

  3. 9. Photograph of sheet 1 (index and title sheet) of ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. Photograph of sheet 1 (index and title sheet) of the State Highway Department of Indiana repair plans of 1957 for the Cicott Street Bridge. Photograph of a 24' by 36' print made from microfilm in the archives of the Indiana Department of Transportation in Indianapolis. - Cicott Street Bridge, Spanning Wabash River at State Road 25, Logansport, Cass County, IN

  4. 13. Photograph of sheet 1 (index and title sheet) of ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. Photograph of sheet 1 (index and title sheet) of the Indiana State Highway Commission repair plans of 1969 for the Cicott Street Bridge. Photograph of a 24' by 36' print made from microfilm in the archives of the Indiana Department of Transportation in Indianapolis. - Cicott Street Bridge, Spanning Wabash River at State Road 25, Logansport, Cass County, IN

  5. Rubber sheet strewn with TiO2 particles: photocatalytic activity and recyclability.

    PubMed

    Sriwong, Chaval; Wongnawa, Sumpun; Patarapaiboolchai, Orasa

    2012-01-01

    A new method for the preparation of rubber sheet strewn with titanium dioxide particles (TiO2-strewn sheet) is presented. This simple and low cost method is based on the use of TiO2 powder (Degussa P25) being strewn onto the sheet made from rubber latex (60% HA) through a steel sieve. The characteristic of the TiO2-strewn sheet was studied by using scanning electron microscopy/energy dispersive X-ray spectrometer (SEM/EDS) and X-ray diffractometer (XRD) techniques. The photocatalytic activity of TiO2-strewn rubber sheet was evaluated using Indigo Carmine (IC) dye as a model for organic dye pollutant in water. The results showed that the TiO2-strewn sheet could degrade IC dye solution under UV light irradiation. The effects of pH, initial concentration, and the intensity of UV light on the photodegradation were also investigated. Kinetics of the photocatalytic degradation was of the first-order reaction. The used TiO2-strewn sheet can be recovered and reused. The recycling uses did not require any cleaning between successive uses and no decline in the photodegradation efficiency was observed compared with freshly prepared TiO2-strewn sheet.

  6. Method for heating a glass sheet

    DOEpatents

    Boaz, Premakaran Tucker

    1998-01-01

    A method for heating a glass sheet includes the steps of heating a glass sheet to a first predetermined temperature and applying microwave energy to the glass sheet to heat the glass sheet to at least a second predetermined temperature to allow the glass sheet to be formed.

  7. Method for heating a glass sheet

    DOEpatents

    Boaz, P.T.

    1998-07-21

    A method for heating a glass sheet includes the steps of heating a glass sheet to a first predetermined temperature and applying microwave energy to the glass sheet to heat the glass sheet to at least a second predetermined temperature to allow the glass sheet to be formed. 5 figs.

  8. SOLID STATE JOINING OF MAGNESIUM TO STEEL

    SciTech Connect

    Jana, Saumyadeep; Hovanski, Yuri; Pilli, Siva Prasad; Field, David P.; Yu, Hao; Pan, Tsung-Yu; Santella, M. L.

    2012-06-04

    Friction stir welding and ultrasonic welding techniques were applied to join automotive magnesium alloys to steel sheet. The effect of tooling and process parameters on the post-weld microstructure, texture and mechanical properties was investigated. Static and dynamic loading were utilized to investigate the joint strength of both cast and wrought magnesium alloys including their susceptibility and degradation under corrosive media. The conditions required to produce joint strengths in excess of 75% of the base metal strength were determined, and the effects of surface coatings, tooling and weld parameters on weld properties are presented.

  9. Solid State Joining of Magnesium to Steel

    NASA Astrophysics Data System (ADS)

    Jana, Saumyadeep; Hovanski, Yuri; Pilli, Siva P.; Field, David P.; Yu, Hao; Pan, Tsung-Yu; Santella, M. L.

    Friction stir welding and ultrasonic welding techniques were applied to join automotive magnesium alloys to steel sheet. The effect of tooling and process parameters on the post-weld microstructure, texture and mechanical properties was investigated. Static and dynamic loading were utilized to investigate the joint strength of both cast and wrought magnesium alloys including their susceptibility and degradation under corrosive media. The conditions required to produce joint strengths in excess of 75% of the base metal strength were determined, and the effects of surface coatings, tooling and weld parameters on weld properties are presented.

  10. Annealing textures for drawability: Influence of the degree of cold rolling reduction for low-carbon and extra low-carbon ferritic steels

    SciTech Connect

    Pero-Sanz, J.; Ruiz-Delgado, M.; Martinez, V.; Verdeja, J.I.

    1999-11-01

    This work considers the optimization of deep drawing properties by studying the influence of hot rolling conditions, cold reduction rate, and final annealing on the evolution of steel sheet textures. Two steels have been selected: a low-C steel used for enameling applications, and an extra-low-C steel of the interstitial-free type. Results show that the intensity of {l{underscore}brace}111{r{underscore}brace} component--and, consequently, drawability--is considerably higher in the textures of cold-rolled and annealed sheets than in hot-rolled sheets. It is suggested that drawability of sheets annealed after cold rolling improves if greater than conventional reduction rates are used during rolling. Finally, it is shown that, contrary to what has sometimes been claimed, improved of the ``r'' coefficient are not accompanied by a pancake morphology of the ferrite grains.

  11. Formability Evaluation of Sheet Metals Based on Global Strain Distribution

    NASA Astrophysics Data System (ADS)

    Zhang, Ling; Lin, Jianping; Min, Junying; Ye, You; Kang, Liugen

    2016-06-01

    According to the conventional methods for formability evaluation, e.g., forming limit curve (FLC), limit dome height, and total elongation, inconsistent results are observed when comparing the formability of four advanced high-strength steels (AHSS) with an ultimate tensile strength grade of 1000 MPa. The strain distribution analysis with the aid of digital image correlation technique shows that different uniform deformation capabilities of sheet metals under the same loading conditions are responsible for this inconsistency. In addition, metallurgical analysis suggests that inhomogeneous microstructure distribution and phase transformation during deformation in some materials play important roles in the uniform deformation capability of sheet metal. Limit strains on the commonly used FLC only relate to the major and minor strains of local deforming elements associated with the onset of necking. However, the formability of a sheet metal component is determined by the strain magnitudes of all deforming elements involved during the forming process. Hence, the formability evaluation of sheet metals from a global aspect is more applicable for practical engineering. A new method based on two indices (i.e., which represent global formability and uniform deformation capability, respectively) is proposed to evaluate the formability of sheet metals based on global strain distribution. The formability and evolution of deformation uniformity of the investigated AHSS at different stress states are studied with this new method. Compared with other formability evaluation methods, the new method is demonstrated to be more appropriate for practical engineering, and it is applicable to both in-plane and out-of-plane deformation. Additionally, the global formability of sheet metals can be more comprehensively understood with this new method.

  12. The steel scrap age.

    PubMed

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-02

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

  13. Diode laser welding of high yield steel

    NASA Astrophysics Data System (ADS)

    Lisiecki, Aleksander

    2013-01-01

    The following article describes results of investigations on influence of laser welding parameters on the weld shape, quality and mechanical properties of 2.5 mm thick butt joints of thermo-mechanically rolled, high yield strength steel for cold forming S420MC (according to EN 10149 - 3 and 060XLK according to ASTM) welded with high power diode laser HPDL ROFIN SINAR DL 020 with rectangular laser beam spot and 2.2 kW output power, and 808 nm wavelength. The investigations at the initial stage were focused on detailed analysis of influence of the basic laser welding parameters such as laser power and welding speed on the shape and quality of single bead produced during bead-on-plate welding. Then the optimal parameters were chosen for laser welding of 2.5 mm thick butt joints of the thermo-mechanically rolled, high yield strength steel sheets for cold forming S420MC. The test joints were prepared as single square groove and one-side laser welded without an additional material, at a flat position. Edges of steel sheets were melted in argon atmosphere by the laser beam focused on the top joint surface. The test welded joints were investigated by visual inspection, metallographic examinations, mechanical tests such as tensile tests and bending tests. It was found that the high power diode laser may be applied successfully for one-side welding of the S420MC steel butt joints. Additionally it was found that in the optimal range of laser welding parameters the high quality joint were produced.

  14. Methods of forming steel

    DOEpatents

    Branagan, Daniel J.; Burch, Joseph V.

    2001-01-01

    In one aspect, the invention encompasses a method of forming a steel. A metallic glass is formed and at least a portion of the glass is converted to a crystalline steel material having a nanocrystalline scale grain size. In another aspect, the invention encompasses another method of forming a steel. A molten alloy is formed and cooled the alloy at a rate which forms a metallic glass. The metallic glass is devitrified to convert the glass to a crystalline steel material having a nanocrystalline scale grain size. In yet another aspect, the invention encompasses another method of forming a steel. A first metallic glass steel substrate is provided, and a molten alloy is formed over the first metallic glass steel substrate to heat and devitrify at least some of the underlying metallic glass of the substrate.

  15. Systems Integration Fact Sheet

    SciTech Connect

    2016-06-01

    This fact sheet is an overview of the Systems Integration subprogram at the U.S. Department of Energy SunShot Initiative. The Systems Integration subprogram enables the widespread deployment of safe, reliable, and cost-effective solar energy technologies by addressing the associated technical and non-technical challenges. These include timely and cost-effective interconnection procedures, optimal system planning, accurate prediction of solar resources, monitoring and control of solar power, maintaining grid reliability and stability, and many more. To address the challenges associated with interconnecting and integrating hundreds of gigawatts of solar power onto the electricity grid, the Systems Integration program funds research, development, and demonstration projects in four broad, interrelated focus areas: grid performance and reliability, dispatchability, power electronics, and communications.

  16. Photovoltaics Fact Sheet

    SciTech Connect

    2016-02-01

    This fact sheet is an overview of the Photovoltaics (PV) subprogram at the U.S. Department of Energy SunShot Initiative. The U.S. Department of Energy (DOE)’s Solar Energy Technologies Office works with industry, academia, national laboratories, and other government agencies to advance solar PV, which is the direct conversion of sunlight into electricity by a semiconductor, in support of the goals of the SunShot Initiative. SunShot supports research and development to aggressively advance PV technology by improving efficiency and reliability and lowering manufacturing costs. SunShot’s PV portfolio spans work from early-stage solar cell research through technology commercialization, including work on materials, processes, and device structure and characterization techniques.

  17. Soft Costs Fact Sheet

    SciTech Connect

    2016-05-01

    This fact sheet is an overview of the systems integration subprogram at the U.S. Department of Energy SunShot Initiative. Soft costs can vary significantly as a result of a fragmented energy marketplace. In the U.S., there are 18,000 jurisdictions and 3,000 utilities with different rules and regulations for how to go solar. The same solar equipment may vary widely in its final installation price due to process and market variations across jurisdictions, creating barriers to rapid industry growth. SunShot supports the development of innovative solutions that enable communities to build their local economies and establish clean energy initiatives that meet their needs, while at the same time creating sustainable solar market conditions.

  18. Hyperspectral light sheet microscopy

    NASA Astrophysics Data System (ADS)

    Jahr, Wiebke; Schmid, Benjamin; Schmied, Christopher; Fahrbach, Florian O.; Huisken, Jan

    2015-09-01

    To study the development and interactions of cells and tissues, multiple fluorescent markers need to be imaged efficiently in a single living organism. Instead of acquiring individual colours sequentially with filters, we created a platform based on line-scanning light sheet microscopy to record the entire spectrum for each pixel in a three-dimensional volume. We evaluated data sets with varying spectral sampling and determined the optimal channel width to be around 5 nm. With the help of these data sets, we show that our setup outperforms filter-based approaches with regard to image quality and discrimination of fluorophores. By spectral unmixing we resolved overlapping fluorophores with up to nanometre resolution and removed autofluorescence in zebrafish and fruit fly embryos.

  19. Communication Fact Sheets for Parents.

    ERIC Educational Resources Information Center

    Stremel, Kathleen; Bixler, Betsy; Morgan, Susanne; Layton, Kristen

    This booklet contains 28 fact sheets on communication written primarily for parents and families with a child who is deaf-blind. They attempt to address fundamental but complex issues related to the communication needs of children with vision and hearing impairments. Each fact sheet targets a specific area, including: (1) communication; (2)…

  20. Silicone Coating on Polyimide Sheet

    NASA Technical Reports Server (NTRS)

    Park, J. J.

    1985-01-01

    Silicone coatings applied to polyimide sheeting for variety of space-related applications. Coatings intended to protect flexible substrates of solar-cell blankets from degradation by oxygen atoms, electrons, plasmas, and ultraviolet light in low Earth orbit and outer space. Since coatings are flexible, generally useful in forming flexible laminates or protective layers on polyimide-sheet products.

  1. Ganges Chasma Sand Sheet

    NASA Technical Reports Server (NTRS)

    2005-01-01

    [figure removed for brevity, see original site]

    Our topic for the weeks of April 4 and April 11 is dunes on Mars. We will look at the north polar sand sea and at isolated dune fields at lower latitudes. Sand seas on Earth are often called 'ergs,' an Arabic name for dune field. A sand sea differs from a dune field in two ways: 1) a sand sea has a large regional extent, and 2) the individual dunes are large in size and complex in form.

    Today's sand sheet is located in the Ganges Chasma portion of Valles Marineris. As with yesterday's image, note that the dune forms are seen only at the margin and that the interior of the sand sheet at this resolution appears to completely lack dune forms.

    Image information: VIS instrument. Latitude -6.4, Longitude 310.7 East (49.3 West). 19 meter/pixel resolution.

    Note: this THEMIS visual image has not been radiometrically nor geometrically calibrated for this preliminary release. An empirical correction has been performed to remove instrumental effects. A linear shift has been applied in the cross-track and down-track direction to approximate spacecraft and planetary motion. Fully calibrated and geometrically projected images will be released through the Planetary Data System in accordance with Project policies at a later time.

    NASA's Jet Propulsion Laboratory manages the 2001 Mars Odyssey mission for NASA's Office of Space Science, Washington, D.C. The Thermal Emission Imaging System (THEMIS) was developed by Arizona State University, Tempe, in collaboration with Raytheon Santa Barbara Remote Sensing. The THEMIS investigation is led by Dr. Philip Christensen at Arizona State University. Lockheed Martin Astronautics, Denver, is the prime contractor for the Odyssey project, and developed and built the orbiter. Mission operations are conducted jointly from Lockheed Martin and from JPL, a division of the California Institute of Technology in Pasadena.

  2. Johnson-Cook Strength Model for Automotive Steels

    NASA Astrophysics Data System (ADS)

    Vedantam, K.

    2005-07-01

    Over the last few years most automotive companies are engaged in performing simulations of the capability of individual components or entire structure of a motor vehicle to adequately sustain the shock (impacts) and to protect the occupants from injuries during crashes. These simulations require constitutive material models (e.g., Johnson-Cook) of the sheet steel and other components based on the compression/tension data obtained in a series of tests performed at quasi-static (˜1/s) to high strain rates (˜2000/s). One such study is undertaken by the recently formed IISI (International Iron and Steel Institute) in organizing the round robin tests to compare the tensile data generated at our Laboratory at strain rates of ˜1/s, ˜300/s, ˜800/s, and ˜2000/s on two grades of automotive steel (Mild steel and Dual Phase-DP 590) using split Hopkinson bar with those generated at high strain rate testing facilities in Germany and Japan. Our tension data on mild steel (flow stress ˜ 500 MPa) suggest a relatively small strain rate sensitivity of the material. The second steel grade (DP-590) tested exhibits significant strain rate sensitivity in that the flow stress increases from about 700 MPa (at ˜1/s) to 900 MPa (at ˜2000/s). J-C strength model constants (A, B, n, and C) for the two steel grades will be presented.

  3. Metallographic problems of the production of parts from continuously cast high-speed steels

    NASA Astrophysics Data System (ADS)

    Supov, A. V.; Aleksandrova, N. M.; Paren'kov, S. A.; Kakabadze, R. V.; Pavlov, V. P.

    1998-09-01

    It has been assumed until recently that high-speed steels cannot be produced by the method of continuous casting. Numerous attempts to use this highly efficient technology for manufacturing such steels have failed because of breakage of the cast preforms. A solution was sought in improving the design of the continuous-casting machines (CCM), increasing the level of their automation, and using rational compositions of slag-forming mixtures (SFM). The idea was that a high-speed steel can be cast only in vertical CCM. The present work concerns regimes of secondary cooling under which the structures formed in high-speed steels provide a ductility sufficient for bending the continuously cast preform without failure. Steel R6M5 cast continuously in such a machine can easily be machined into hot-rolled preforms for sheets, wire, silver-steel rods, and other final products without a forging stage.

  4. The Forming of AISI 409 sheets for fan blade manufacturing

    NASA Astrophysics Data System (ADS)

    Foroni, F. D.; Menezes, M. A.; Moreira Filho, L. A.

    2007-04-01

    The necessity of adapting the standardized fan models to conditions of higher temperature has emerged due to the growth of concern referring to the consequences of the gas expelling after the Mont Blanc tunnel accident in Italy and France, where even though, with 100 fans in operation, 41 people died. The objective of this work is to present an alternative to the market standard fans considering a new technology in constructing blades. This new technology introduces the use of the stainless steel AISI 409 due to its good to temperatures of gas exhaust from tunnels in fire situation. The innovation is centered in the process of a deep drawing of metallic sheets in order to keep the ideal aerodynamic superficies for the fan ideal performance. Through the impression of circles on the sheet plane it is shown, experimentally, that, during the pressing process, the more deformed regions on the sheet plane of the blade can not reach the deformation limits of the utilized sheet material.

  5. The Forming of AISI 409 sheets for fan blade manufacturing

    SciTech Connect

    Foroni, F. D.; Menezes, M. A.; Moreira Filho, L. A.

    2007-04-07

    The necessity of adapting the standardized fan models to conditions of higher temperature has emerged due to the growth of concern referring to the consequences of the gas expelling after the Mont Blanc tunnel accident in Italy and France, where even though, with 100 fans in operation, 41 people died. The objective of this work is to present an alternative to the market standard fans considering a new technology in constructing blades. This new technology introduces the use of the stainless steel AISI 409 due to its good to temperatures of gas exhaust from tunnels in fire situation. The innovation is centered in the process of a deep drawing of metallic sheets in order to keep the ideal aerodynamic superficies for the fan ideal performance. Through the impression of circles on the sheet plane it is shown, experimentally, that, during the pressing process, the more deformed regions on the sheet plane of the blade can not reach the deformation limits of the utilized sheet material.

  6. Laser cutting of thick sheet metals: Residual stress analysis

    NASA Astrophysics Data System (ADS)

    Arif, A. F. M.; Yilbas, B. S.; Aleem, B. J. Abdul

    2009-04-01

    Laser cutting of tailored blanks from a thick mild steel sheet is considered. Temperature and stress field in the cutting sections are modeled using the finite element method. The residual stress developed in the cutting section is determined using the X-ray diffraction (XRD) technique and is compared with the predictions. The structural and morphological changes in the cut section are examined using the optical microscopy and scanning electron microscopy (SEM). It is found that temperature and von Mises stress increase sharply in the cutting section, particularly in the direction normal to the cutting direction. The residual stress remains high in the region close to the cutting section.

  7. Greenland Ice Sheet Program. 1979. Phase 1. Casing Operation.

    DTIC Science & Technology

    1980-06-01

    A-l0-1119 699 COLD. REGIONS RESEARCH AND ENGINEERING LAS HANOVER NH F/6 8/12 GREENLAND ICE SHEET PROGRAM. 1979. PHASE 1. CASING OPERATION. (U) JNAB J...Thermal drills Drills Glac iology Greenland 124 AnRACr (cimEaeu m reverse ssNnouiesaw ad Middfr by block nmber) )A modified CHREL thermal drill was used at...DYE-3 in Greenland to drill a 8.T5-in.-diamneter hole 251 ft deep for the installation of a steel casing. This activity was accomplished by a drill

  8. Towards Industrial Application of Damage Models for Sheet Metal Forming

    NASA Astrophysics Data System (ADS)

    Doig, M.; Roll, K.

    2011-05-01

    Due to global warming and financial situation the demand to reduce the CO2-emission and the production costs leads to the permanent development of new materials. In the automotive industry the occupant safety is an additional condition. Bringing these arguments together the preferable approach for lightweight design of car components, especially for body-in-white, is the use of modern steels. Such steel grades, also called advanced high strength steels (AHSS), exhibit a high strength as well as a high formability. Not only their material behavior but also the damage behavior of AHSS is different compared to the performances of standard steels. Conventional methods for the damage prediction in the industry like the forming limit curve (FLC) are not reliable for AHSS. Physically based damage models are often used in crash and bulk forming simulations. The still open question is the industrial application of these models for sheet metal forming. This paper evaluates the Gurson-Tvergaard-Needleman (GTN) model and the model of Lemaitre within commercial codes with a goal of industrial application.

  9. Vertically scanned laser sheet microscopy.

    PubMed

    Dong, Di; Arranz, Alicia; Zhu, Shouping; Yang, Yujie; Shi, Liangliang; Wang, Jun; Shen, Chen; Tian, Jie; Ripoll, Jorge

    2014-01-01

    Laser sheet microscopy is a widely used imaging technique for imaging the three-dimensional distribution of a fluorescence signal in fixed tissue or small organisms. In laser sheet microscopy, the stripe artifacts caused by high absorption or high scattering structures are very common, greatly affecting image quality. To solve this problem, we report here a two-step procedure which consists of continuously acquiring laser sheet images while vertically displacing the sample, and then using the variational stationary noise remover (VSNR) method to further reduce the remaining stripes. Images from a cleared murine colon acquired with a vertical scan are compared with common stitching procedures demonstrating that vertically scanned light sheet microscopy greatly improves the performance of current light sheet microscopy approaches without the need for complex changes to the imaging setup and allows imaging of elongated samples, extending the field of view in the vertical direction.

  10. Two-phase ferritic-martensitic steels

    NASA Astrophysics Data System (ADS)

    Golovanenko, S. A.; Fonshtein, N. M.

    1984-11-01

    The results of laboratory and production experiments showed that the main condition for providing the necessary combination of properties of two-phase ferritic-martensitic steels (high tensile strength, low yield strength, high plasticity and work hardenability) is obtaining the specified quantity of the hardening phase (martensite) in the structure (20-28% M to obtain σt ≥ 550 MPa or 10-18% M for σt ≥ 450 MPa). The specified ratio of the structural constituents under conditions of mass production of two-phase ferritic-martensitic steels may be guaranteed only with the use of steels containing carbon and alloy elements within the necessary limits and also with strict observance of the heat-treatment cycle. Without the use of metallographic measurements as the criteria for obtaining the optimum structural condition in addition to the required values of strength and plasticity it is necessary to use the σ0.2/σt ratio, which must not be greater than 0.5-0.6 with the absence of yield points on the tensile curve (without special temper rolling). As the result of the combination of work done in the Central Scientific-Research Institute of Ferrous Metallurgy together with plants of the Ministries of Ferrous Metallurgy and of the Automobile Industry at present the production is being introduced and experimental production lots of heat-treated two-phase steels of the following types with guaranteed mechanical properties are being supplied: At the Novolipetsk Metallurgical Combine cold-rolled 0.7-2.0-mm sheet of 06KhG(S)Yu and 06G2SYu steels with σ0.2 = 260-320 MPa, σt ≥ 550 MPa, δ4 ≥ 30%, and σ0.2/σt ≤ 0.5-0.6. At the Cherepovets Metallurgical Combine hot-rolled 2-6-mm sheet of 09G2(S) steel with σ0.2 = 260-320 MPa, σt ≥ 550 MPa, δ4 ≥ 25%, and σ0.2/σt ≤ 0.5-0.6. At the Beloretsk Metallurgical Combine (billets melted and rolled at the Cherepovets Metallurgical Combine) heat-treated cold-drawn wire up to 10.5 mm in diameter of 06KhGR steel with

  11. Final Environmental Impact Statement Permit Application by United States Steel Corp. Proposed Lake Front Steel Mill, Conneaut, Ohio. Volume 1,

    DTIC Science & Technology

    1979-04-01

    iron ore pellets, 2.8 million tons of iron ore, 1.4 million tons of limestone, approximately 6.0 million tons of coal and oil , and an average of...would produce 4.9 million tons of hot-rolled sheets and . oils and 1.52 million tons of steel plate which would aid the U. S. Steel Corporation in...400 million cubic feet by 1986. Total consumption of distillate oil by plant-induced secondary development is estimated to reach a maxi- mum of

  12. The effect of surface layer properties on bendability of ultra-high strength steel

    NASA Astrophysics Data System (ADS)

    Arola, Anna-Maija; Kaijalainen, Antti; Kesti, Vili

    2016-10-01

    Bendability is an important property for ultra-high strength steel because air-bending is the most common forming process for the material. In this paper the bendability of two ultra-high strength steels with similar mechanical properties but different bendability was investigated using tensile testing with optical strain measurements. The tensile tests were conducted also for specimens cut from the surface layer and the middle layer of the sheet. It was discovered that the mechanical properties of the surface of the sheet affect the bendability in great manner.

  13. Final NPDES Electronic Reporting Rule Fact Sheet

    EPA Pesticide Factsheets

    Fact sheet explaining the National Pollution Discharge Elimination System (NPDES) Electronic Reporting Rule. The fact sheet provides information on the purpose of the rule, benefits and implementation.

  14. Texture Control of Aluminum, Iron, and Magnesium Alloy Sheets to Increase Their Plastic Strain Ratios

    NASA Astrophysics Data System (ADS)

    Lee, Dong Nyung; Han, Heung Nam

    2011-08-01

    It is known that the limiting drawing ratio of sheet metals is proportional to their plastic strain ratios, and the plastic strain ratios of fcc and bcc metal sheets increase with increasing <111>//ND component in their textures. Conventional cold rolling and subsequent annealing of fcc metals cannot give rise to the <111>//ND component. Specifically, the cold rolling texture of polycrystalline fcc metals is characterized by the fiber connecting the {112}<111>, {123}<634>, and {011}<211> orientations in the Euler space, which is often called the β-fiber. The density of each component in the fiber depends on the stacking fault energy of metals. The {112}<111> and {123}<634> textured Al alloy sheets evolve the {001}<100> texture, when recrystallized. The low plastic strain ratios of the Al alloy sheets are attributed to the {001}<100> texture. The <111>//ND texture can be obtained in shear deformed fcc sheets. Bcc steels develop the <111>//ND texture when cold rolled and recrystallized. However, the density of <111>//ND depends on the content of dissolved interstitial elements such as carbon and nitrogen. The density of the <111>//ND component decreases with increasing concentration of the dissolved interstitial elements. For a given steel, the density of the <111>//ND component can vary with varying thermomechanical treatment. Magnesium alloy sheets are subjected to sheet forming processes at temperatures of 200 °C or higher because of their basal plane texture, or the <0002>//ND orientation. Many studies have been made to alleviate the component so that the magnesium alloy sheets can have better formability. In this article, the above issues are briefly reviewed and discussed.

  15. HOT CELL BUILDING, TRA632. WHILE STEEL BEAMS DEFINE FUTURE WALLS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    HOT CELL BUILDING, TRA-632. WHILE STEEL BEAMS DEFINE FUTURE WALLS OF THE BUILDING, SHEET STEEL DEFINES THE HOT CELL "BOX" ITSELF. THREE OPERATING WINDOWS ON LEFT; ONE VIEWING WINDOW ON RIGHT. TUBES WILL CONTAIN SERVICE AND CONTROL LEADS. SPACE BETWEEN INNER AND OUTER BOX WALLS WILL BE FILLED WITH SHIELDED WINDOWS AND BARETES CONCRETE. CAMERA FACES SOUTHEAST. INL NEGATIVE NO. 7933. Unknown Photographer, ca. 5/1953 - Idaho National Engineering Laboratory, Test Reactor Area, Materials & Engineering Test Reactors, Scoville, Butte County, ID

  16. Corrosion resistance of transition material clips for joining aluminum to steel

    SciTech Connect

    Haynes, G.

    1998-12-31

    Transition materials are clad metals that are designed to interface between dissimilar metals to reduce galvanic corrosion. This paper describes the use of steel clad aluminum clips which can be placed over aluminum sheet allowing it to be fastened to steel. Results of cyclic salt spray tests are presented. Thickness loss measurements were used to measure the reduction in galvanic corrosion provided by the transition material.

  17. Influence of Atomic Oxygen Exposure on Friction Behavior of 321 Stainless Steel

    NASA Astrophysics Data System (ADS)

    Liu, Y.; Yang, J.; Ye, Z.; Dong, S.; Zhang, L.; Zhang, Z.

    Atomic oxygen (AO) exposure testing has been conducted on a 321 stainless steel rolled 1 mm thick sheet to simulate the effect of AO environment on steel in low Earth orbit (LEO). An atomic oxygen exposure facility was employed to carry out AO experiments with the fluence up to ~1021 atom/cm2. The AO exposed specimens were evaluated in air at room temperature using a nanoindenter and a tribological system. The exposed surfaces were analyzed usign XPS technique.

  18. An Intelligent Sensor System for Monitoring Fatigue Damage in Welded Steel Components

    SciTech Connect

    Fernandes, B.; Gaydecki, P.; Burdekin, F. Michael

    2005-04-09

    A system for monitoring fatigue damage in steel components is described. The sensor, a thin steel sheet with a pre-crack in it, is attached to the component. Its crack length increases by fatigue in service and is recorded using a microcontroller. Measurement is accomplished using conductive tracks in a circuit whose output voltage changes when the crack propagates past a track. Data stored in memory can be remotely downloaded using Bluetooth{sup TM} technology to a PC.

  19. On Jovian plasma sheet structure

    NASA Technical Reports Server (NTRS)

    Khurana, Krishan K.; Kivelson, Margaret G.

    1989-01-01

    Several models of Jovian plasma sheet structure are studied, focusing on the ways in which they organize aspects of the observed Voyager 2 magnetic field characteristics as a function of radial distance from Jupiter. A technique which locates the interfaces between the plasma sheet and the lobes from magnetic data is presented. This boundary location is used to test models of the magnetotail. Improved variations of the hinged-magnetodisk and the magnetic anomaly models are given in which the parameters are optimized by using structural information from observed magnetic equator and plasma-sheet-lobe boundary crossings.

  20. Microcomponent chemical process sheet architecture

    DOEpatents

    Wegeng, R.S.; Drost, M.K.; Call, C.J.; Birmingham, J.G.; McDonald, C.E.; Kurath, D.E.; Friedrich, M.

    1998-09-22

    The invention is a microcomponent sheet architecture wherein macroscale unit processes are performed by microscale components. The sheet architecture may be a single laminate with a plurality of separate microcomponent sections or the sheet architecture may be a plurality of laminates with one or more microcomponent sections on each laminate. Each microcomponent or plurality of like microcomponents perform at least one chemical process unit operation. A first laminate having a plurality of like first microcomponents is combined with at least a second laminate having a plurality of like second microcomponents thereby combining at least two unit operations to achieve a system operation. 26 figs.

  1. Microcomponent chemical process sheet architecture

    DOEpatents

    Wegeng, Robert S.; Drost, M. Kevin; Call, Charles J.; Birmingham, Joseph G.; McDonald, Carolyn Evans; Kurath, Dean E.; Friedrich, Michele

    1998-01-01

    The invention is a microcomponent sheet architecture wherein macroscale unit processes are performed by microscale components. The sheet architecture may be a single laminate with a plurality of separate microcomponent sections or the sheet architecture may be a plurality of laminates with one or more microcomponent sections on each laminate. Each microcomponent or plurality of like microcomponents perform at least one chemical process unit operation. A first laminate having a plurality of like first microcomponents is combined with at least a second laminate having a plurality of like second microcomponents thereby combining at least two unit operations to achieve a system operation.

  2. Selectively reflective transparent sheets

    NASA Astrophysics Data System (ADS)

    Waché, Rémi; Florescu, Marian; Sweeney, Stephen J.; Clowes, Steven K.

    2015-08-01

    We investigate the possibility to selectively reflect certain wavelengths while maintaining the optical properties on other spectral ranges. This is of particular interest for transparent materials, which for specific applications may require high reflectivity at pre-determined frequencies. Although there exist currently techniques such as coatings to produce selective reflection, this work focuses on new approaches for mass production of polyethylene sheets which incorporate either additives or surface patterning for selective reflection between 8 to 13 μ m. Typical additives used to produce a greenhouse effect in plastics include particles such as clays, silica or hydroxide materials. However, the absorption of thermal radiation is less efficient than the decrease of emissivity as it can be compared with the inclusion of Lambertian materials. Photonic band gap engineering by the periodic structuring of metamaterials is known in nature for producing the vivid bright colors in certain organisms via strong wavelength-selective reflection. Research to artificially engineer such structures has mainly focused on wavelengths in the visible and near infrared. However few studies to date have been carried out to investigate the properties of metastructures in the mid infrared range even though the patterning of microstructure is easier to achieve. We present preliminary results on the diffuse reflectivity using FDTD simulations and analyze the technical feasibility of these approaches.

  3. Maraging Steel Machining Improvements

    DTIC Science & Technology

    2007-04-23

    APR 2007 2. REPORT TYPE Technical, Success Story 3. DATES COVERED 01-12-2006 to 23-04-2007 4. TITLE AND SUBTITLE Maraging Steel Machining...consumers of cobalt-strengthened maraging steel . An increase in production requires them to reduce the machining time of certain operations producing... maraging steel ; Success Stories 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT 1 18. NUMBER OF PAGES 1 19a. NAME OF RESPONSIBLE

  4. Hot ductility of steel 09G2S

    NASA Astrophysics Data System (ADS)

    Viktorov, N. A.

    2009-03-01

    Hot ductility of steel 09G2S is studied in a temperature range of 600 - 1000°C on the branch of cooling after heating to a high (1150°C) temperature. The causes of the nonmonotonic variation of the hot ductility are determined, and ways for removing the ductility dip are suggested. Recommendations are given for developing the modes of forming of sheet preforms.

  5. Welding irradiated stainless steel

    SciTech Connect

    Kanne, W.R. Jr.; Chandler, G.T.; Nelson, D.Z.; Franco-Ferreira, E.A.

    1993-12-31

    Conventional welding processes produced severe underbead cracking in irradiated stainless steel containing 1 to 33 appm helium from n,a reactions. A shallow penetration overlay technique was successfully demonstrated for welding irradiated stainless steel. The technique was applied to irradiated 304 stainless steel that contained 10 appm helium. Surface cracking, present in conventional welds made on the same steel at the same and lower helium concentrations, was eliminated. Underbead cracking was minimal compared to conventional welding methods. However, cracking in the irradiated material was greater than in tritium charged and aged material at the same helium concentrations. The overlay technique provides a potential method for repair or modification of irradiated reactor materials.

  6. Steel specification for the Atlas calorimeter

    SciTech Connect

    Guarino, V.

    1998-02-10

    As part of a collaborative experimental High Energy Physics experiment at the LHC Facility, CERN Laboratory, Geneva Switzerland, a group of US institutions has accepted the responsibility for constructing a large portion of the calorimeter for this experiment. This device is referred to as the Tile Calorimeter. The Tile Calorimeter has three major elements, a large center section (Barrel), and two end sections (Extended Barrel). The US group will be responsible for the construction of one of these extended barrel sections. All of the components that are required to construct this device will be fabricated in the US over a period of three years commencing in 1998. Another similar element and the barrel element will be constructed in both eastern and western Europe by parallel groups. The extended barrel is a cylindrical device approximately 8.5 meters (28 ft.) OD x 4.5 meters (14 ft.) ID, made up of 64 wedges. Each of these wedges (see Attachment 1) is constructed by bolting submodules to a strongback girder. Each submodule is constructed of a series of sheets that are welded and glued together. This document summarizes the characteristics and specifications of these steel sheets. The Tile Calorimeter is the return path for the magnet flux of the ATLAS internal superconducting 2T solenoid, therefore its steel magnetic properties are important.

  7. Theoretical analysis of sheet metal formability

    NASA Astrophysics Data System (ADS)

    Zhu, Xinhai

    Sheet metal forming processes are among the most important metal-working operations. These processes account for a sizable proportion of manufactured goods made in industrialized countries each year. Furthermore, to reduce the cost and increase the performance of manufactured products, in addition to the environmental concern, more and more light weight and high strength materials have been used as a substitute to the conventional steel. These materials usually have limited formability, thus, a thorough understanding of the deformation processes and the factors limiting the forming of sound parts is important, not only from a scientific or engineering viewpoint, but also from an economic point of view. An extensive review of previous studies pertaining to theoretical analyses of Forming Limit Diagrams (FLDs) is contained in Chapter I. A numerical model to analyze the neck evolution process is outlined in Chapter II. With the use of strain gradient theory, the effect of initial defect profile on the necking process is analyzed. In the third chapter, the method proposed by Storen and Rice is adopted to analyze the initiation of localized neck and predict the corresponding FLDs. In view of the fact that the width of the localized neck is narrow, the deformation inside the neck region is constrained by the material in the neighboring homogeneous region. The relative rotation effect may then be assumed to be small and is thus neglected. In Chapter IV, Hill's 1948 yield criterion and strain gradient theory are employed to obtain FLDs, for planar anisotropic sheet materials by using bifurcation analysis. The effects of the strain gradient coefficient c and the material anisotropic parameters R's on the orientation of the neck and FLDs are analyzed in a systematic manner and compared with experiments. In Chapter V, Hill's 79 non-quadratic yield criterion with a deformation theory of plasticity is used along with bifurcation analyses to derive a general analytical

  8. Concentrating Solar Power (Fact Sheet)

    SciTech Connect

    Not Available

    2010-08-01

    Fact sheet describing the overall capabilities of the NREL CSP Program: collector/receiver characterization, advanced reflector and absorber materials, thermal storage and advanced heat transfer fluids, and CSP modeling and analysis.

  9. Industrial Stormwater Fact Sheet Series

    EPA Pesticide Factsheets

    Fact sheets for the industrial sectors regulated by the MSGP. Each describes the types of facilities included in the sector, typical pollutants associated with the sector, and types of stormwater control measures used to minimize pollutant discharge.

  10. Palaeoclimate science: Pulsating ice sheet

    NASA Astrophysics Data System (ADS)

    Vieli, Andreas

    2017-02-01

    During the last ice age, huge numbers of icebergs were episodically discharged from an ice sheet that covered North America. Numerical modelling suggests that these events resulted from a conceptually simple feedback cycle. See Letter p.332

  11. 2008 Swimming Season Fact Sheets

    EPA Pesticide Factsheets

    To help beachgoers make informed decisions about swimming at U.S. beaches, EPA annually publishes state-by-state data about beach closings and advisories for the previous year's swimming season. These fact sheets summarize that information by state.

  12. 2007 Swimming Season Fact Sheets

    EPA Pesticide Factsheets

    To help beachgoers make informed decisions about swimming at U.S. beaches, EPA annually publishes state-by-state data about beach closings and advisories for the previous year's swimming season. These fact sheets summarize that information by state.

  13. 2009 Swimming Season Fact Sheets

    EPA Pesticide Factsheets

    To help beachgoers make informed decisions about swimming at U.S. beaches, EPA annually publishes state-by-state data about beach closings and advisories for the previous year's swimming season. These fact sheets summarize that information by state.

  14. 2006 Swimming Season Fact Sheets

    EPA Pesticide Factsheets

    To help beachgoers make informed decisions about swimming at U.S. beaches, EPA annually publishes state-by-state data about beach closings and advisories for the previous year's swimming season. These fact sheets summarize that information by state.

  15. 2010 Swimming Season Fact Sheets

    EPA Pesticide Factsheets

    To help beachgoers make informed decisions about swimming at U.S. beaches, EPA annually publishes state-by-state data about beach closings and advisories for the previous year's swimming season. These fact sheets summarize that information by state.

  16. Subwavelength Imaging Using Conducting Sheets

    NASA Astrophysics Data System (ADS)

    Monzon, Cesar

    2009-05-01

    Here we demonstrate that, paradoxically, subwavelength imaging can be produced by purely resistive means. Space acts like a low pass filter for highly evanescent field components, and if a sheet or thin layer of imperfectly conducting material is placed adjacent to a source, such that the layer overcomes the larger impedance of the spatial low pass filter, no relative attenuation of evanescent components is experienced at the location of the sheet. This results in near-field subwavelength imaging, which also holds for reactive sheets. The conducting layer enables us to trade definition for amplitude. Impedance sheets are commonplace in radio frequencies or microwaves, hence the phenomenon identified here is widespread, and can be extended into the IR or optical region, as well as to other areas of physics where wave motion exists.

  17. Analysis of a Sheet Silicate.

    ERIC Educational Resources Information Center

    Adams, J. M.; Evans, S.

    1980-01-01

    Describes a student project in analytical chemistry using sheet silicates. Provides specific information regarding the use of phlogopite in an experiment to analyze samples for silicon, aluminum, magnesium, iron, potassium, and fluoride. (CS)

  18. Analysis of a Sheet Silicate.

    ERIC Educational Resources Information Center

    Adams, J. M.; Evans, S.

    1980-01-01

    Describes a student project in analytical chemistry using sheet silicates. Provides specific information regarding the use of phlogopite in an experiment to analyze samples for silicon, aluminum, magnesium, iron, potassium, and fluoride. (CS)

  19. Measurements and Characterization (Fact Sheet)

    SciTech Connect

    Not Available

    2011-06-01

    Capabilities fact sheet for the National Center for Photovoltaics: Measurements and Characterization that includes scope, core competencies and capabilities, and contact/web information for Analytical Microscopy, Electro-Optical Characterization, Surface Analysis, and Cell and Module Performance.

  20. Energy information sheets, September 1996

    SciTech Connect

    1996-09-01

    The National Energy Information Center (NEIC), as part of its mission, provides energy information and referral assistance to Federal, State, and local governments, the academic community, business and industrial organizations, and the public. The Energy Information Sheets was developed to provide general information on various aspects of fuel production, prices, consumption, and capability. Additional information on related subject matter can be found in other Energy Information Administration (EIA) publications as referenced at the end of each sheet.