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Sample records for geomembrane steel sheet

  1. Use of a geomembrane steel sheet pile verticle barrier to curtail organic seepage

    SciTech Connect

    Guglielmetti, J.L.; Butler, P.B.

    1997-12-31

    At a Superfund site in Delaware, contaminated groundwater, seeping out of a riverbank, produced a visible sheen on the river. As part of an emergency response action, a geomembrane steel sheet pile vertical barrier system was installed to contain the sheen and contaminated soil and sediments. The response action presented an engineering challenge due to the close proximity manufacturing facilities, steep riverbank slopes, tidal fluctuations, high velocity river flow, and underground and overhead interferences. A unique vertical containment barrier was developed to stabilize the riverbank slope, curtail sheens on the river, and prevent groundwater mounding behind the vertical barrier. In addition, the cost-effective vertical barrier enables natural chemical and biological processes to contain the organic seepage without requiring a groundwater extraction system.

  2. Armored Geomembrane Cover Engineering

    PubMed Central

    Foye, Kevin

    2011-01-01

    Geomembranes are an important component of modern engineered barriers to prevent the infiltration of stormwater and runoff into contaminated soil and rock as well as waste containment facilities—a function generally described as a geomembrane cover. This paper presents a case history involving a novel implementation of a geomembrane cover system. Due to this novelty, the design engineers needed to assemble from disparate sources the design criteria for the engineering of the cover. This paper discusses the design methodologies assembled by the engineering team. This information will aid engineers designing similar cover systems as well as environmental and public health professionals selecting site improvements that involve infiltration barriers. PMID:21776229

  3. View northwest, wharf A, sheet steel bulkhead, steel lift tower ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View northwest, wharf A, sheet steel bulkhead, steel lift tower - U.S. Coast Guard Sandy Hook Station, Western Docking Structure, West of intersection of Canfield Road & Hartshorne Drive, Highlands, Monmouth County, NJ

  4. A Study of the Permeation of Radon Through Geomembranes.

    NASA Astrophysics Data System (ADS)

    Mao, Xiaotian

    1990-01-01

    Geomembranes are thin sheets of polymeric materials which have been widely used as linings and covers of containers for liquid or solid waste. In this research various types and thicknesses of geomembranes were evaluated in order to determine which geomembranes could be used as suitable barriers for radon. The permeation of radioactive gases through geomembranes cannot be measured using the method described by the American Society for Testing and Materials (ASTM). The ASTM method estimates the permeation of a single pure gas through a polymeric membrane. The radioactivity of radon would be very high if this method was used. The method developed in this study utilized radon permeation scintillation cell which consisted of a source chamber, a measuring chamber, a radium source, and a geomembrane specimen. The concentration of radon within the source chamber and the measuring chamber was quantified by counting the alpha particles emitted by the decay of radon and its daughters. Based on the percentage of radon permeation through the membranes (defined as the reduction factor), the permeance was calculated. The data indicated that 0.8-mm thick geomembranes such as chlorinated polyethylene, polyurethane and ethylene interpolymer alloy provided a permeance that was less than 500 fmol m^{-2}s ^{-1} Pa^{ -1}. These geomembranes are suitable barriers for radon. The permeance of 0.15-mm polyethylene sheet, which has been used as a radon barrier, is 1.47 times 104 fmol m^{-2}s^ {-1} Pa^{-1} . The effect of certain parameters on radon permeation was quantitatively studied. Such parameters included the difference in air pressure between the two sides of a geomembrane, the thickness of the geomembrane, and the temperature. It was found that a difference of 5 cm Hg in air pressure between the two sides of a geomembrane did not significantly influence the radon permeation. Radon permeation decreased exponentially with increasing thickness of the geomembranes. Radon permeation

  5. 10. KIDNER BRIDGE STRUCTURAL STEEL DETAIL SHEET (original plan sheet ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. KIDNER BRIDGE STRUCTURAL STEEL DETAIL SHEET (original plan sheet is in possession of Ball State University, Drawings and Documents Archive, COllege of Architecture and Planing, Ball State University, Muncie, Indiana, 47306 - Kidner Bridge, Spanning Mississinewa River at County Road 700 South, Upland, Grant County, IN

  6. Advanced sheet steels for automotive applications

    NASA Astrophysics Data System (ADS)

    Fekete, James R.; Strugala, Donald C.; Yao, Zhicong

    1992-01-01

    Vacuum degassing has recently been used by sheet steel producers to improve their products' ductility and strength. Carbon contents can be reduced by an order of magnitude to less than 0.0030 wt.%. Through careful alloying and processing, a range of new steel products has been developed for the automotive industry. These products include interstitial-free, deep-drawing-quality steels; formable, high-strength, interstitial-free steels; and bake-hardenable steels. This article summarizes the chemistry and processing needed to produce these products.

  7. Geomembrane special study. [UMTRA Project

    SciTech Connect

    Not Available

    1988-07-01

    The objective of the Geomembrane Special Study was to asses the suitability of geomembranes in Uranium Mill Tailings Remedial Action (UMTRA) Project pile designs. Geomembranes, also called flexible membrane liners, are made of polymer resins and are thermoplastic materials. Part of the special study was to evaluate regulatory compliance and acceptability issues. This study was proposed because of the extensive use of geomembranes in hazardous waste site remedial actions and their accepted use in Resource Conservation and Recovery Act (RCRA) cells as both covers and liners to limit infiltration, or as part of leachate collection systems. This study has reviewed the recent geomembrane literature focusing on: (1) longevity; (2) performance; (3) constructibility; and (4) quality control/quality assurance considerations. In addition to these technical considerations, regulatory compliance and acceptability concerns were also evaluated. This report describes the results of the literature review, including correspondence with manufacturers, resin producers, experts in the field, and long-term major users. 12 refs., 2 tabs.

  8. TECHNIQUES FOR THE FABRICATION OF GEOMEMBRANE FILLED SEAMS

    EPA Science Inventory

    Geomembranes employed to overlay the excavation for landfills must be seamed together on-site at the landfill. To ensure the integrity of the containment system of the landfill, these sheets or blankets must be carefully seamed. Present methods in common use are: extrusion fil...

  9. HDPE geomembrane/geotextile interface shear strength

    SciTech Connect

    Stark, T.D.; Eid, H.T.; Williamson, T.A.

    1996-03-01

    This paper describes torsional ring shear tests on interfaces comprised of high-density polyethylene (HDPE) geomembranes/nonwoven geotextiles and a drainage geocomposite. Four textured geomembranes with three different manufacturing techniques are utilized to investigate the effect of geomembrane texturing on interface shear resistance. In addition, the effects of geotextile fiber type, fabric style, polymer composition, calendering, and mass per unit area on textured HDPE geomembrane interface strengths are investigated. The textured HDPE geomembrane/nonwoven geotextile and drainage geocomposite interfaces exhibited a large post-peak strength loss. This strength loss is attributed to pulling out or tearing of filaments from the nonwoven geotextile and orienting them parallel to shear and polishing of the texturing on the geomembrane. At high normal stresses, the strength loss can be caused by damage to or removal of the texturing on the geomembrane surface.

  10. 116. Photocopied August 1978. NEW INTERLOCKING STEEL SHEET PILING AT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    116. Photocopied August 1978. NEW INTERLOCKING STEEL SHEET PILING AT PENSTOCK 52 IN THE FALL OF 1926. THE PILES FOR SUPPORTING THE HORIZONTAL ELEMENTS OF THE NEW FOREBAY APRON ARE IN PLACE BETWEEN THE NEW SHEET PILING AND THE FOREBAY WALL. VISIBLE BEYOND THE NEW SHEET PILING IS THE TIMBER SHEET PILING DRIVEN IN 1903 BY VON SCHON TO PREVENT WASHOUTS. (1006) - Michigan Lake Superior Power Company, Portage Street, Sault Ste. Marie, Chippewa County, MI

  11. Detail of sheet steel bulkhead, wharf A, looking northwest ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Detail of sheet steel bulkhead, wharf A, looking northwest - U.S. Coast Guard Sandy Hook Station, Western Docking Structure, West of intersection of Canfield Road & Hartshorne Drive, Highlands, Monmouth County, NJ

  12. Ni-Flash-Coated Galvannealed Steel Sheet with Improved Properties

    NASA Astrophysics Data System (ADS)

    Pradhan, D.; Dutta, M.; Venugopalan, T.

    2016-09-01

    In the last several years, automobile industries have increasingly focused on galvannealed (GA) steel sheet due to their superior properties such as weldability, paintability and corrosion protection. To improve the properties further, different coatings on GA have been reported. In this context, an electroplating process (flash coating) of bright and adherent Ni plating was developed on GA steel sheet for covering the GA defects and enhancing the performances such as weldability, frictional behavior, corrosion resistance and phosphatability. For better illustration, a comparative study with bare GA steel sheet has also been carried out. The maximum electroplating current density of 700 A/m2 yielded higher cathode current efficiency of 95-98%. The performances showed that Ni-coated (coating time 5-7 s) GA steel sheet has better spot weldability, lower dynamic coefficient of friction (0.07 in lubrication) and three times more corrosion resistance compared to bare GA steel sheet. Plate-like crystal of phosphate coating with size of 10-25 µm was obtained on the Ni-coated GA. The main phase in the phosphate compound was identified as hopeite (63.4 wt.%) along with other phases such as spencerite (28.3 wt.%) and phosphophyllite (8.3 wt.%).

  13. Longevity of HDPE Geomembranes in Geoenvironmental Applications

    NASA Astrophysics Data System (ADS)

    Ewais, Amr Mohamed Ragab Abdel Samad

    With sufficient time, a high density polyethylene geomembrane will degrade and lose its engineering properties until ruptures signal the end of its service-life. This thesis examines the longevity of nine different geomembranes; five of them were of different thickness manufactured from the same resin. The degradation of properties and time to failure are investigated for geomembranes: in immersion tests; as a part of a landfill composite liner; and, exposed to the elements. The different thermal and stress histories associated with manufacturing geomembranes of different thickness are shown to affect their morphological structure; consequently, their stress crack resistance. When immersed in synthetic leachate, it was found that: (a) thicker geomembranes have a longer antioxidants depletion time but the effect of thickness decreases with temperature and is less than expected; (b) inferences of geomembrane's longevity based on its initial properties may be misleading because a geomembrane may chemically degrade (as manifested by the change in melt index) despite the presence of a significant amount of stabilizers (as manifested by the measured high pressure oxidative induction time); and, (c) stress crack resistance may change before antioxidant depletion or chemical degradation takes place, likely, due to changes in geomembrane morphological structure with the maximum decrease being observed at 55°C. Reductions also were measured for geomembrane immersed in air and water at 55°C. The geomembrane aged in a simulated landfill liner at 85°C is shown to have service-life as little as three years with 30,000 to >2.0 million ruptures/hectare at failure. For exposed geomembranes in Alumbrera (Argentina), samples were exhumed from two mine facilities after ~16 years of exposure. The antioxidants in exposed samples depleted to residual and the stress crack resistance had dropped to as low as 70 hours. Samples were exhumed from a different exposed geomembrane in a test

  14. Computational Strategies for Polymer Coated Steel Sheet Forming Simulations

    SciTech Connect

    Owen, D. R. J.; Andrade Pires, F. M.; Dutko, M.

    2007-05-17

    This contribution discusses current issues involved in the numerical simulation of large scale industrial forming processes that employ polymer coated steel sheet. The need for rigorous consideration of both theoretical and algorithmic issues is emphasized, particularly in relation to the computational treatment of finite strain deformation of polymer coated steel sheet in the presence of internal degradation. Other issues relevant to the effective treatment of the problem, including the modelling of frictional contact between the work piece and tools, low order element technology capable of dealing with plastic incompressibility and thermo mechanical coupling, are also addressed. The suitability of the overall approach is illustrated by the solution of an industrially relevant problem.

  15. Characterization of Joints Between Aluminum and Galvanized Steel Sheets

    NASA Astrophysics Data System (ADS)

    Shabadi, Rajashekhara; Suery, Michel; Deschamps, Alexis

    2013-06-01

    Sound joints between an AA6016 aluminum sheet of 1.2-mm thickness and a low-carbon galvanized steel sheet of 0.77-mm thickness are obtained using the laser pseudo-brazing method. A zinc-based aluminum alloy is used as a filler wire with optimized process parameters for laser pseudo-brazing. Metallurgical investigation of the joint is carried out using a scanning electron microscope and energy-dispersive X-ray analysis. Joints produced using Al-Zn filler wire showed a moderate strength and quality with a layer containing principally Fe2Al5Zn x type intermetallics of ~10- μm thickness. Failure in the heat-affected zone of aluminum is found to be dominative, while in some cases, fracture along the interface between the intermetallic layer and the steel sheet is observed.

  16. Nd:YAG laser welding of coated sheet steel

    SciTech Connect

    Graham, M.P.; Kerr, H.W.; Weckman, D.C.

    1994-12-31

    Coated sheet steels are used extensively in the automotive industry for the fabrication of automobile body components; however, their reduced weldability by the traditional welding processes has led to numerous studies into the use of alternate process such as laser welding. In this paper, we present a modified joint geometry which allows high quality lap welds of coated sheet steels to be made by laser welding processes. Hot-dipped galvanized sheet (16 gauge), with a 60 g/m zinc coating was used in this study. A groove was created in the top sheet of a specimen pair by pressing piano wires of various diameters into the sheet. The specimens were clamped together in a lag-joint configuration such that they were in contacted only along the grove projection. A parametric study was conducted using the variables of welding speed, laser mean power (685 W, 1000 W and 1350 W), and grove size. Weld quality and weld pool dimensions were assessed using metallurgical cross-sections and image analysis techniques. Acceptable quality seam welds were produced in the galvanized sheet steel with both grove sizes when using 1000 W and 1350 W laser mean powers and a range of welding speeds. Results of the shear-tensile tests showed that high loads to failure, with failure occurring in the parent material, were predominately found in welds produced at speeds over 1.2 m/min and when using the high mean laser powers: 1000 W and 1350 W. A modified lap joint geometry, in which a groove is pre-placed in the top sheet of the lap-joint configuration, has been developed which permits laser welding of coated sheet steels. Good quality seam welds have been produced in 16 gauge galvanized sheet steels at speeds up to 2.7 m/min using a 2 kW CW Nd:YAG laser operating at 1350 W laser mean power. Weld quality was not affected by changes in groove size.

  17. Steel project fact sheet: Steel reheating for further processing

    SciTech Connect

    1998-04-01

    Steel reheating is an energy-intensive process requiring uniform temperature distribution within reheating furnaces. Historically, recuperators have ben used to preheat combustion air, thereby conserving energy. More recent innovations include oxygen enrichment and the use of regenerative burners, which provide higher preheat air temperatures than recuperators. These processes have limitations such as equipment deterioration, decreasing energy efficiency over time, high maintenance costs, and increased NO{sub x} emissions with increased air preheat temperature, unless special equipment is used. Praxair, Inc., supplier of oxygen and other industrial gases to the steel industry, proposes to introduce an innovative oxy-fuel burner technology (using 100% oxygen) to the steel reheating industry. Oxy-fuel combustion reduces or eliminates nitrogen in combustion air and substantially reduces waste heat carried out with flue gas. Based on technology currently used in the glass, hazardous waste, and aluminum industries, Praxair has developed and patented low temperature, oxy-fuel burners that can be used in high temperature industrial furnaces where temperature uniformity is critical and extremely low NO{sub x} emissions are desired. The technical goal of the project is to demonstrate the use of oxy-fuel burners in a slab reheat furnace while reducing energy consumption by 45% and NO{sub x} emissions by 90% within the converted furnace zones. Successful implementation of this technology also will eliminate the need to periodically replace recuperators and install NO{sub x} removal equipment.

  18. Laser cutting of thick steel sheets using supersonic oxygen jets

    SciTech Connect

    Zaitsev, A V; Kovalev, O B; Malikov, A G; Orishich, A M; Shulyat'ev, V B

    2007-09-30

    High-quality cutting of steel sheets of thickness up to 50 mm is performed upon a simultaneous action of laser radiation and a supersonic oxygen jet on the material. Parameters of the nozzle used for jet formation are determined by simulating numerically three-dimensional flows of a viscous and heat-conducting gas in a plane channel that is geometrically similar to the laser cut. (laser technologies)

  19. Constitutive modelling of dual phase steel sheet and tube

    NASA Astrophysics Data System (ADS)

    Thompson, A. C.; Salisbury, C. P.; Worswick, M. J.; Mayer, R.

    2006-08-01

    Automobile manufacturers are currently striving to improve vehicle fuel efficiency through reduction of vehicle weight. Dual phase steels are good candidates for automotive bodies due to their high strength-to-weight ratio, and good formablity and weldability. As part of a project on the interaction between forming and crashworthiness, constitutive parameters of a dual phase steel were determined for both sheet and tube stock in order to support analysis of the tube response throughout forming processes and in crash simulations. Stress - strain data was collected at a quasi-static rate as well as rates from 0.1 to 1500 s - 1. The intermediate strain rate response was captured using an instrumented falling weight tensile tester (35 100 s - 1), while a tensile split Hopkinson bar (500 1500 s - 1) was used to capture the high-rate response. This range of strain rates is typical of the rates seen in a crash simulation. Tests were also performed at higher temperatures (150°C and 300°C) at rates of 500 and 1500 s - 1 to capture the thermal softening response. The dual phase steel sheet and tube show an appreciable amount of strain rate sensitivity throughout the complete range of strain rates. It also exhibited a large amount of thermal softening. The thermal sensitivity is identical for the sheet and tube. Fits to the Johnson-Cook constitutive model were obtained from the experimental results.

  20. Self-Pierce Riveting of Three Aluminium Alloy and Mild Steel Sheets

    SciTech Connect

    Mori, K.; Abe, Y.; Sakai, S.; Kato, T.

    2010-06-15

    Three aluminium alloy and steel sheets were joined with a self-piercing rivet. Self-pierce riveting has the function of joining steel and aluminium alloys having very different melting points due to plastic joining. The requisites for joining the three sheets are the driving of the rivet leg through the middle sheet, the flaring of the rivet leg in the lower sheet and the prevention of the fracture of the lower sheet. The joinability for various combinations of the three sheets was determined. When the rivet leg is small, no driving through the middle sheet occurs, the lower sheet ruptures for a large rivet leg. In addition, 980 MPa high strength steel, mild steel and aluminium alloy sheets were joined by the self-pierce riveting.

  1. Estimation Model for Magnetic Properties of Stamped Electrical Steel Sheet

    NASA Astrophysics Data System (ADS)

    Kashiwara, Yoshiyuki; Fujimura, Hiroshi; Okamura, Kazuo; Imanishi, Kenji; Yashiki, Hiroyoshi

    Less deterioration in magnetic properties of electrical steel sheets in the process of stamping out iron-core are necessary in order to maintain its performance. First, the influence of plastic strain and stress on magnetic properties was studied by test pieces, in which plastic strain was added uniformly and residual stress was not induced. Because the influence of plastic strain was expressed by equivalent plastic strain, at each equivalent plastic strain state the influence of load stress was investigated. Secondly, elastic limit was determined about 60% of macroscopic yield point (MYP), and it was found to agree with stress limit inducing irreversible deterioration in magnetic properties. Therefore simulation models, where beyond elastic limit plastic deformation begins and magnetic properties are deteriorated steeply, are proposed. Besides considered points in the deformation analysis are strain-rate sensitivity of flow stress, anisotropy under deformation, and influence of stress triaxiality on fracture. Finally, proposed models have been shown to be valid, because magnetic properties of 5mm width rectangular sheets stamped out from non-oriented electrical steel sheet (35A250 JIS grade) can be estimated with good accuracy. It is concluded that the elastic limit must be taken into account in both stamping process simulation and magnetic field calculation.

  2. Bauschinger effect and springback behavior of dual phase sheet steels

    NASA Astrophysics Data System (ADS)

    Ma, Hongwei

    2007-09-01

    With the increasing use of advanced high strength steels in the automotive industry, springback control has become a more critical issue. It is now realized that a more accurate simulation of springback has to take the Bauschinger effect into account, especially when sheet experiences complicated plastic deformation. In this study, the Bauschinger effect in dual-phase (DP) steels was investigated through tension-unloading-reloading tests. Fundamental mechanisms of the Bauschinger effect were examined via two special experiments: (i) TEM study of the dislocation distribution at the different plastic pre-strains in Bauschinger tests; and (ii) residual stress measurement after different tensile strains using in-situ neutron diffraction technology. To investigate the influence of the Bauschinger effect on springback, deep-draw bending tests were carried out with the different friction conditions. The experimental results of the tension-unloading-reloading tests show the Bauschinger effect in DP steel is much stronger than that in interfacial-free (IF) steel. TEM observation revealed very strong interactions between dislocations and martensite in DP steels. In-situ neutron diffraction tests show that the residual strains caused by inhomogeneous deformation of the two phases in DP steel after deformation are much higher than those in IF steels. The above results support the observation of a strong Bauschinger effect in DP steels. A composite model based on the analysis of internal stress shows further clearly that the residual stresses are the predominant mechanism of the Bauschinger effect in DP steels. A newly defined Bauschinger energy parameter (E beta) was found to be able to quantitatively describe this transient softening before reversed loading. The unloading responses showed the total recovery comes not only from elastic recovery but also from inelastic recovery. An effective unloading modulus was therefore introduced to reflect the inelastic recovery. Based on

  3. Fe-Zn Alloy Coating on Galvannealed (GA) Steel Sheet to Improve Product Qualities

    NASA Astrophysics Data System (ADS)

    Pradhan, Debabrata; Guin, Akshya Kumar; Raju, Pankaj; Manna, Manindra; Dutta, Monojit; Venugopalan, T.

    2014-09-01

    Galvannealed steel sheets (GA) have become the mainstream steel sheet for automobile applications because of their superior corrosion resistance, paintability, and weldability. To impart specific properties, different coatings on GA steel sheet were reported to improve properties further. In this context, we have developed an electroplating process (flash coating) for bright and adherent Fe-Zn alloy coating on GA steel sheet to enhance performances such as weldability, frictional behavior, phosphatability, and defect coverage. A comparative study with bare GA steel sheet was carried out for better elastration. The electroplating time was reduced below 10 s for practical applicability in an industrial coating line by modulating the bath composition. Electroplating was performed at current density of 200-500 A/m2 which yielded with higher cathode current efficiency of 85-95%. The performance results show that Fe-10 wt.% Zn-coated GA steel sheet (coating time 7 s) has better spot weldability, lower dynamic coefficient of friction (0.06-0.07 in lubrication), and better corrosion resistance compared to bare GA steel sheet. Uniform phosphate coating with globular crystal size of 2-5 µm was obtained on Fe-Zn flash-coated GA steel sheet. Hopeite was the main phosphate compound (77.9 wt.%) identified along with spencerite (13.6 wt.%) and phosphophyllite (8.5 wt.%).

  4. 75 FR 59744 - Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-28

    ... group response to its notice of institution (75 FR 30437, June 1, 2010) was adequate and that the... COMMISSION Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan AGENCY... Korea and the antidumping duty orders on stainless steel sheet and strip from Germany, Italy,...

  5. Cup-Drawing Behavior of High-Strength Steel Sheets Containing Different Volume Fractions of Martensite

    NASA Astrophysics Data System (ADS)

    Choi, Shi-Hoon; Kim, Dae-Wan; Yang, Hoe-Seok; Han, Seong-Ho; Yoon, Jeong Whan

    2010-06-01

    Planar anisotropy and cup-drawing behavior were investigated for high-strength steel sheets containing different volume fractions of martensite. Macrotexture analysis using XRD was conducted to capture the effect of crystallographic orientation on the planar anisotropy of high-strength steel sheets. A phenomenological yield function, Yld96, which accounts for the anisotropy of yield stress and r-values, was implemented into ABAQUS using the user subroutine UMAT. Cup drawing of high-strength steel sheets was simulated using the FEM code. The profiles of earing and thickness strain were compared with the experimentally measured results.

  6. Improvement of formability of high strength steel sheets in shrink flanging

    NASA Astrophysics Data System (ADS)

    Hamedon, Z.; Abe, Y.; Mori, K.

    2016-02-01

    In the shrinkage flanging, the wrinkling tends to occur due to compressive stress. The wrinkling will cause a difficulty in assembling parts, and severe wrinkling may leads to rupture of parts. The shrinkage flange of the ultra-high strength steel sheets not only defects the product by the occurrence of the wrinkling but also causes seizure and wear of the dies and shortens the life of dies. In the present study, a shape of a punch having gradual contact was optimized in order to prevent the wrinkling in shrinkage flanging of ultra-high strength steel sheets. The sheet was gradually bent from the corner of the sheet to reduce the compressive stress. The wrinkling in the shrink flanging of the ultra-high strength steel sheets was prevented by the punch having gradual contact. It was found that the punch having gradual contact is effective in preventing the occurrence of wrinkling in the shrinkage flanging.

  7. Investigation of Forming Performance of Laminated Steel Sheets Using Finite Element Analyses

    NASA Astrophysics Data System (ADS)

    Liu, Wenning; Sun, Xin; Ruokolainen, Robert; Gayden, Xiaohong

    2007-05-01

    Laminated steel sheets have been used in automotive structures for reducing in-cabin noise. However, due to the marked difference in material properties of the different laminated layers, integrating laminated steel parts into the manufacturing processes can be challenging. Especially, the behavior of laminated sheets during forming processes is very different from that of monolithic steel sheets. During the deep-draw forming process, large shear deformation and corresponding high interfacial stress may initiate and propagate interfacial cracks between the core polymer and the metal skin, hence degrading the performance of the laminated sheets. In this paper, the formability of the laminated steel sheets is investigated by means of numerical analysis. The goal of this work is to gain insight into the relationship between the individual properties of the laminated sheet layers and the corresponding formability of the laminated sheet as a whole, eventually leading to reliable design and successful forming process development of such materials. Finite element analyses of laminate sheet forming are presented. Effects of polymer core thickness and viscoelastic properties of the polymer core, as well as punching velocity, are also investigated.

  8. Transport of organic contaminants in geomembranes under stress

    SciTech Connect

    Xiao, S. ); Moresoli, C. . Dept. of Chemical Engineering); Burczyk, A. ); Pintauro, P.; De Kee, D. . Dept. of Chemical Engineering)

    1999-07-01

    The transport properties of aqueous solutions of benzene, dichloromethane, and trichloroethylene through extended polyvinyl chloride and high-density polyethylene geomembranes are investigated. It is found that extension enhances the permeation rates of the penetrants through polyvinyl chloride geomembranes, and the opposite effect is found in the case of high-density polyethylene. This difference in response is attributed to the type of structural change, which occurred as a result of the extension. The diffusivities of a mixture of the three organic solvents through the geomembranes are also determined.

  9. The Effect of Local Heating by Laser Irradiation for Aluminum, Deep Drawing Steel and Copper Sheets in Incremental Sheet Forming

    NASA Astrophysics Data System (ADS)

    Lehtinen, Pekka; Väisänen, Tapio; Salmi, Mika

    Incremental sheet forming is a technique where a metal sheet is formed into a product usually by a CNC-controlled (Computer Numerical Control) round tipped tool. The part is formed as the tool indents into the sheet and follows a contour of the desired product. In single point incremental forming (SPIF) there is no need for tailored tools and dies, since the process requires only a CNC machine, a clamping rig and a simple tool. The effect of applying local heating by laser irradiation from the bottom side of the metal sheet is investigated with a SPIF approach. Using a laser light source for local heating should increase the material ductility and decrease material strength, and thus, increase the formability. The research was performed using 0.50-0.75 mm thick, deep drawing steel, aluminum and copper sheets. The forming was done with a round tipped tool, whose tip diameter was 4 mm. In order to achieve selective heating, a 1 kW fiber laser was attached to a 3-axis stepper motor driven CNC milling machine. The results show that the applied heating increased the maximum achievable wall angle of aluminum and copper products. However, for the steel sheets the local heating reduced the maximum achievable wall angle and increased the surface roughness.

  10. Application technologies for effective utilization of advanced high strength steel sheets

    NASA Astrophysics Data System (ADS)

    Suehiro, Masayoshi

    2013-12-01

    Recently, application of high strength steel sheets for automobiles has increased in order to meet a demand of light weighting of automobiles to reduce a carbon footprint while satisfying collision safety. The formability of steel sheets generally decreases with the increase in strength. Fracture and wrinkles tend to occur easily during forming. The springback phenomenon is also one of the issues which we should cope with, because it makes it difficult to obtain the desired shape after forming. Advanced high strength steel sheets with high formability have been developed in order to overcome these issues, and at the same time application technologies have been developed for their effective utilization. These sheets are normally used for cold forming. As a different type of forming, hot forming technique has been developed in order to produce parts with ultra high strength. In this report, technologies developed at NSSMC in this field will be introduced.

  11. Application technologies for effective utilization of advanced high strength steel sheets

    SciTech Connect

    Suehiro, Masayoshi

    2013-12-16

    Recently, application of high strength steel sheets for automobiles has increased in order to meet a demand of light weighting of automobiles to reduce a carbon footprint while satisfying collision safety. The formability of steel sheets generally decreases with the increase in strength. Fracture and wrinkles tend to occur easily during forming. The springback phenomenon is also one of the issues which we should cope with, because it makes it difficult to obtain the desired shape after forming. Advanced high strength steel sheets with high formability have been developed in order to overcome these issues, and at the same time application technologies have been developed for their effective utilization. These sheets are normally used for cold forming. As a different type of forming, hot forming technique has been developed in order to produce parts with ultra high strength. In this report, technologies developed at NSSMC in this field will be introduced.

  12. Cold-rolled, high-strength sheet steels for auto applications

    NASA Astrophysics Data System (ADS)

    Bleck, Wolfgang

    1996-07-01

    Several groups of cold-rolled, high-strength sheet steels have been developed to optimize the required strength and formability levels for automotive applications. Multiphase steels offer new opportunities where high-strength levels are demanded. The future in steel development will be determined by the physical modeling of properties and by adapting new process routes such as thin slab casting and in-line rolling. In this article, developments in traditional strengthening concepts (e.g., microalloying and substitutional hardening with phosphorus) and more recently developed concepts (e.g., bake hardening and strengthening of interstitial-free steels) are reviewed.

  13. Contact Pressure Effect on Frictional Characteristics of Steel Sheet for Autobody

    NASA Astrophysics Data System (ADS)

    Han, S. S.; Kim, D. J.

    2011-08-01

    The high strength steel (HSS) is widely used in auto body part due to its advantage of weight reduction. The usage of HSS extends the range of contact pressure than that of mild steel's and makes it is not disregardable fact that the effect of contact pressure on frictional characteristics of steel sheet. To investigate the influence of contact pressure on frictional behavior of steel sheet, the flat type friction test with high strength bare steel sheet was conducted under various contact pressures. According to the test result, the relationship between contact pressure and friction coefficient shows U shape. When the contact pressure is lower than 10 MPa, the friction coefficient was slightly decreased as contact pressure was increased. However the amount of decrement was very small. Above 10 MPa contact pressure the friction coefficient was increased as the contact pressure was increased and the amount of increment of friction coefficient was not negligible. This study shows that the effect of contact pressure on frictional behavior of steel sheet is very big, especially on HSS stamping which has the wide range of contact pressure.

  14. Dynamic Material Property Measurement of Steel Thin Sheets using Laser-Based Ultrasonics

    NASA Astrophysics Data System (ADS)

    Nagata, Y.; Yamada, H.; Hashiguchi, S.; Lim, C. S.; Park, H. C.; Huh, H. J.; Kang, M. K.; Oh, K. J.

    2014-06-01

    A material property measurement system for steel sheets using laser-based ultrasonics was developed. The system consists of a pulsed Nd:YAG laser for ultrasonic generation and multi-channel interferometer coupled with a CW single frequency laser for ultrasonic detection. The system can measure the frequency of the S1 Lamb wave mode of zero group velocity (S1f) as well as the longitudinal resonance frequencies without ablative damage to the steel surface. It was confirmed that Poisson's ratio could be directly obtained by combining the measured S1f value and the longitudinal resonance frequencies. To evaluate the applicability of this system in an actual steel production setting, the system was installed in hot rolling pilot plant that produces steel samples. As a result, it was demonstrated that the system can measure dynamic changes in Poisson's ratio values within steel sheets, even in the hot rolling pilot plant environment. Material property data, such as Poisson's ratio, during the thin sheet production process will be very useful for manufacturing high value-added steel, such as sheets with uniform quality.

  15. Transformation hardening of steel sheet for automotive applications

    NASA Astrophysics Data System (ADS)

    Takechi, H.

    2008-12-01

    Among high-strength steels, transformation hardening steels such as dual-phase (DP) steel and transformation-induced plasticity (TRIP) steel offer a superior relationship between tensile strength (TS) and elongation (El) on a commercial scale. As demand has grown for lighter-weight automobiles, so also has the demand for higher TS, lower yield ratio, and higher hole expansion ratio grown. Recently DP steel has been developed with precipitation hardening and grain refining by TiC. A new TRIP steel composed of 5Mn-2Si and control-rolled with niobium addition suggests the formation of retained austenite ( γ R ) as much as 30% and TS × El = 3,000 kgf/mm2·%.

  16. Measuring system for magnetostriction of silicon steel sheet under ac excitation using optical methods

    SciTech Connect

    Nakase, Tomoya; Nakano, Masanori; Fujiwara, Koji; Takahashi, Norio

    1998-07-01

    A measuring system for magnetostriction of silicon steel sheet using optical methods and a single sheet tester has been developed to establish a standard test method for IEC and JIS. Various factors affecting measurement accuracy and reproducibility of the developed system are examined.s Two optical instruments, such as a laser Doppler vibrometer and a heterodyne displacement meter, are compared. 3-D characteristics of magnetostriction under ac excitation in the rolling direction are measured up to 2.0 T.

  17. 78 FR 14270 - Stainless Steel Sheet and Strip in Coils From Mexico: Notice of Settlement of NAFTA Proceedings

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-03-05

    ... FR 40560 (July 27, 1999) (notice of amended LTFV determination and antidumping duty order) (Order... sunset review. See Stainless Steel Sheet and Strip in Coils from Germany, Italy and Mexico, 76 FR 49450... 25, 2010. \\1\\ Stainless Steel Sheet and Strip in Coils from Mexico, 71 FR 76978 (December 22,...

  18. Development of aluminium-clad steel sheet by roll-bonding for the automotive industry

    NASA Astrophysics Data System (ADS)

    Buchner, M.; Buchmayr, B.; Bichler, Ch.; Riemelmoser, F.

    2007-04-01

    The objective of the present work is a basic study of production, modelling and validation of sheet composites of AA6xxx-automotive alloy and IF-steel. In this context the influence of surface preparation, pre-heating temperature of aluminium and steel plate, and thickness reduction on the bond strength of the composites as well as on the formation of intermetallic interface layers is analysed by shear tests and metallographic evaluations of the interface.

  19. Sealing leaks in geomembrane liners using electrophoresis

    SciTech Connect

    Darilek, G.T.; Corapcioglu, M.Y.; Yeung, A.T.

    1996-06-01

    An innovative method was demonstrated to seal leaks in geomembrane liners by attracting clay particles to the leaks using electrophoresis. Electrophoresis is the movement of electrically charged particles suspended in a liquid by the action of an electric field. A direct-current voltage impressed across the liner causes electrical current to flow through the leaks. The current produces a strong electric field at leaks. When a clay slurry is dispersed into the liquid in the impoundment, electrophoresis attracts the clay particles to the leaks, thereby sealing them. The method can seal leaks in liquid impoundments without removing the liquid or locating or accessing the leaks. The laboratory and full-scale test results were remarkable in that electrophoresis sealed the leaks completely when a layer of geofabric was under the liner, and electrophoresis reduced the leakage rate through holes as large as 10 mm in diameter by a factor of 1,600 in the field test with gravel under the liner, and by a factor of 1,667 in the laboratory basin with geonet under the liner.

  20. Perforation corrosion and its mechanism on galvanized steel sheets on vehicles

    SciTech Connect

    Fujita, Sakae

    1998-12-31

    Mechanism of perforation corrosion on vehicles in the area where deicing salts are dispersed on roads in winter was investigated, using the Gumbel probability plots of the maximum depth of corrosion inside the lapped portion and quantitative analyses of crystalline compositions of the iron rusts which formed on the steel panels of vehicles. It was estimated that perforation occurred in 7 years for zincrometal steel sheet and more than 14 years for galvanized steel sheet with zinc coating weight of 120g/m{sup 2} in the crevice of lapped panel. The composition of the rust in the lapped portion of galvanized steel panels was mainly amorphous at the initial stage of corrosion and moves towards the high content of ({gamma}-FeOOH+Fe{sub 3}O{sub 4}) regions of the non-galvanized parts. Zinc corrosion product prevented the redox reaction of the iron rust and performed as corrosion inhibitor of steel in laboratory simulation tests. Perforation mechanism on vehicles in real environments will be also discussed in the following stages; (1) corrosion of zinc layer, (2) galvanic corrosion of zinc, (3) corrosion of steel under zinc corrosion product, (4) corrosion of steel.

  1. 76 FR 46323 - Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-02

    ..., 2010 (75 FR 30437) and determined on September 7, 2010 that it would conduct a full review (75 FR 59744... 27, 2010 (75 FR 81308). The hearing was held in Washington, DC, on May 25, 2011, and all persons who... COMMISSION Stainless Steel Sheet and Strip From Germany, Italy, Japan, Korea, Mexico, and...

  2. AISI/DOE Technology Roadmap Program: Improved Surface Quality of Exposed Automotive Sheet Steels

    SciTech Connect

    John G. Speer; David K. Matlock; Noel Meyers; Young-Min Choi

    2002-10-10

    Surface quality of sheet steels is an important economic and technical issue for applications such as critical automotive surfaces. This project was therefore initiated to develop a more quantitative methodology for measuring surface imperfections, and to assess their response to forming and painting, particularly with respect to their visibility or invisibility after painting. The objectives were met, and included evaluation of a variety of imperfections present on commercial sheet surfaces or simulated using methods developed in the laboratory. The results are expected to have significant implications with respect to the methodology for assessing surface imperfections, development of quantitative criteria for surface inspection, and understanding and improving key painting process characteristics that influence the perceived quality of sheet steel surfaces.

  3. Tensile and pack compressive tests of some sheets of aluminum alloy, 1025 carbon steel, and chromium-nickel steel

    NASA Technical Reports Server (NTRS)

    Atchison, C S; Miller, James A

    1942-01-01

    Tensile and compressive stress-strain curves, stress-deviation curves, and secant modulus-stress curves are given for longitudinal and transverse specimens of 17S-T, 24S-T, and 24S-RT aluminum-alloy sheet in thicknesses from 0.032 to 0.081 inch, 1025 carbon steel sheet in thicknesses of 0.054 and 0.120 inch, and chromium-nickel steel sheet in thicknesses form 0.020 to 0.0275 inch. Significant differences were found between the tensile and the compressive stress-strain curves, and also the corresponding corollary curves; similarly, differences were found between the curves for the longitudinal and transverse directions. These differences are of particular importance in considering the compressive strength of aircraft structures made of thin sheet. They are explored further for the case of compression by giving tangent modulus-stress curves in longitudinal and transverse compression and dimensionless curves of the ratio of tangent modulus to Young's modulus and of the ratio of reduced modulus for a rectangular section to Young's modulus, both plotted against the ratio of stress to secant yield strength.

  4. AIS/DOE Technology Roadmap Program: Strip Casting: Anticipating New Routes To Steel Sheet

    SciTech Connect

    Prof. Alan W. Camb; Prof. Anthony Rollett

    2001-08-31

    To determine the potential for strip casting in the steel industry and to develop the fundamental knowledge necessary to allow the role of strip casting in the modern steel industry to be understood. Based upon a study of carbon steel strip castings that were either produced for the program at British Steel or were received from a pre-commercial production machine, the following conclusions were made. Strip casting of carbon steels is technically feasible for sheet material from slightly less than 1 mm thick to 3 mm thick, and, assuming that it is economically viable, it will be first applied in carbon steel markets that do not require stringent surface quality or extensive forming. The potential of strip casting as a casting process to be developed for steel castings is very high as the cast strip has some very novel characteristics. Direct cast carbon strip has better surface quality, shape and profile than any other casting process currently available. The more rapidly solidified structure of direct cast strip tends to be strong with low ductility; however, with adequate thermal treatment, it is possible to develop a variety of properties from the same grade. The process is more amenable at this time to production tonnages per year of the order of 500,000 tons and as such will first find niche type applications. This technology is an additional technology for steel production and will be in addition to, rather than a replacement for, current casting machines.

  5. Reducing the Variability of HSLA Sheet Steels (TRP 9807)

    SciTech Connect

    Dr. Anthony J. DeArdo

    2004-03-12

    The sensitivity of the yield strength of a 70 ksi HSLA steel to changes in processing variables was investigated using a laboratory hot-rolling mill. Along with a detailed examination of the hot-rolled microstructures, auxiliary experiments were conducted to determine how the decomposition of the austenite phase and the occurrence of ultra-fine precipitate formation could account for the yield strength variability. A set of guidelines was recommended for the reduction of the yield strength variability.

  6. Sub-surface defect detection in a steel sheet

    NASA Astrophysics Data System (ADS)

    Atzlesberger, J.; Zagar, B. G.; Cihal, R.; Brummayer, M.; Reisinger, P.

    2013-08-01

    In recent years, the focus on quality control in the steel industry has shifted from offline to inline non-destructive testing in order to detect defects at the earliest possible stage in the production process. The detection and elimination of such defects is vital for sustaining product quality and reducing costs. Various measurement principles (e.g. ultrasonic testing, electromagnetic acoustic transducer, x-ray inspection) were analyzed and their advantages and disadvantages are discussed regarding their usability in a steel plant. Based on these findings a magnetic method combined with a new sensor concept was chosen. By using highly sensitive sensors based on the giant magnetoresistive effect, it is possible to detect magnetic flux leakage variations on the surface of a magnetized steel strip caused by defects or inhomogeneities inside the material. Based on promising measurement results of preliminary tests and simulation results obtained by finite element method-models, a prototype is now being built for offline measurements and the optimization of the measurement method. In the event that the development of this second prototype is successful, an inline configuration will be implemented.

  7. Analysis of hot forming of a sheet metal component made of advanced high strength steel

    NASA Astrophysics Data System (ADS)

    Demirkaya, Sinem; Darendeliler, Haluk; Gökler, Mustafa İlhan; Ayhaner, Murat

    2013-05-01

    To provide reduction in weight while maintaining crashworthiness and to decrease the fuel consumption of vehicles, thinner components made of Advanced High Strength Steels (AHSS) are being increasingly used in automotive industry. However, AHSS cannot be formed easily at the room temperature (i.e. cold forming). The alternative process involves heating, hot forming and subsequent quenching. A-pillar upper reinforcement of a vehicle is currently being produced by cold forming of DP600 steel sheet with a thickness of 1.8 mm. In this study, the possible decrease in the thickness of this particular part by using 22MnB5 as appropriate AHSS material and applying this alternative process has been studied. The proposed process involves deep drawing, trimming, heating, sizing, cooling and piercing operations. Both the current production process and the proposed process are analyzed by the finite element method. The die geometry, blank holding forces and the design of the cooling channels for the cooling process are determined numerically. It is shown that the particular part made of 22MnB5 steel sheet with a thickness of 1.2 mm can be successfully produced by applying the proposed process sequence and can be used without sacrificing the crashworthiness. With the use of the 22MnB5 steel with a thickness of 1.2 mm instead of DP600 sheet metal with a thickness of 1.8 mm, the weight is reduced by approximately 33%.

  8. Development of adapted GMR-probes for automated detection of hidden defects in thin steel sheets

    NASA Astrophysics Data System (ADS)

    Pelkner, Matthias; Pohl, Rainer; Kreutzbruck, Marc; Commandeur, Colin

    2016-02-01

    Thin steel sheets with a thickness of 0.3 mm and less are the base materials of many everyday life products (cans, batteries, etc.). Potential inhomogeneities such as non-metallic inclusions inside the steel can lead to a rupture of the sheets when it is formed into a product such as a beverage can. Therefore, there is a need to develop automated NDT techniques to detect hidden defects and inclusions in thin sheets during production. For this purpose Tata Steel Europe and BAM, the Federal Institute for Materials Research and Testing (Germany), collaborate in order to develop an automated NDT-system. Defect detection systems have to be robust against external influences, especially when used in an industrial environment. In addition, such a facility has to achieve a high sensitivity and a high spatial resolution in terms of detecting small inclusions in the μm-regime. In a first step, we carried out a feasibility study to determine which testing method is promising for detecting hidden defects and inclusions inside ferrous thin steel sheets. Therefore, two methods were investigated in more detail - magnetic flux leakage testing (MFL) using giant magneto resistance sensor arrays (GMR) as receivers [1,2] and eddy current testing (ET). The capabilities of both methods were tested with 0.2 mm-thick steel samples containing small defects with depths ranging from 5 µm up to 60 µm. Only in case of GMR-MFL-testing, we were able to detect parts of the hidden defects with a depth of 10 µm trustworthily with a SNR better than 10 dB. Here, the lift off between sensor and surface was 250 µm. On this basis, we investigated different testing scenarios including velocity tests and different lift offs. In this contribution we present the results of the feasibility study leading to first prototypes of GMR-probes which are now installed as part of a demonstrator inside a production line.

  9. Transport of organic compounds in thermoplastic geomembranes. 1: Mathematical model

    SciTech Connect

    Park, J.K.; Hoopes, J.A.; Sakti, J.P.

    1996-09-01

    A quasi-two-dimensional partition-diffusion transport model was developed to determine the diffusion coefficient and partition coefficient for various types of geomembranes from measurements of aqueous organic compound concentrations in a confined, double-compartment apparatus with a geomembrane separating the two compartments. The geomembranes tested were high-density polyethylene (HDPE), very low-density polyethylene (VLDPE), and polyvinyl chloride (PVC) and the permeants were mixtures of methylene chloride, toluene, trichloroethylene (TCE), and m-xylene at 10--100 mg/L. The diffusion coefficient increased exponentially was unaffected by compound concentration and membrane thickness. As HDPE geomembranes had stretched by 5% of their original length, the partition coefficient increased by 0.15--0.6 times. VLDPE had 1.8--3.3 times greater partition coefficients and 1.6--2.8 times greater diffusion coefficients than HDPE, while PVC had 6.2--8.3 times greater partition coefficients and 1--1.8 times greater diffusion coefficients than HDPE.

  10. STRESS CRACKING BEHAVIOR OF HDPE GEOMEMBRANES AND ITS PREVENTION

    EPA Science Inventory

    Geomembranes made from high density polyethylene (HOPE) have a high percent crystallinity and are therefore of concern with regard to stress cracking. A review of the literature plus our field exhuming of various sites-of-opportunity gave rise to twenty-five (25) situations wh...

  11. Experimental Method for Characterizing Electrical Steel Sheets in the Normal Direction

    PubMed Central

    Hihat, Nabil; Lecointe, Jean Philippe; Duchesne, Stephane; Napieralska, Ewa; Belgrand, Thierry

    2010-01-01

    This paper proposes an experimental method to characterise magnetic laminations in the direction normal to the sheet plane. The principle, which is based on a static excitation to avoid planar eddy currents, is explained and specific test benches are proposed. Measurements of the flux density are made with a sensor moving in and out of an air-gap. A simple analytical model is derived in order to determine the permeability in the normal direction. The experimental results for grain oriented steel sheets are presented and a comparison is provided with values obtained from literature. PMID:22163394

  12. 75 FR 17690 - Stainless Steel Sheet and Strip in Coils from Mexico; Extension of Time Limit for Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-07

    ... antidumping duty order on certain stainless steel sheet and strip in coils (S4 in coils) from Mexico. On... Administrative Reviews, 74 FR 42875 (August 25, 2009). The current deadline for the preliminary results of...

  13. Energy-saving regeneration of hydrochloric acid pickling liquor: NICE3 steel project fact sheet (NICE3 2000 award winners)

    SciTech Connect

    2000-06-19

    This is a fact sheet written for the NICE3 [National Industrial Competititveness through Energy, Environment, and Economics] Program on a new process for reusing hydrochloric acid from steel pickling operations.

  14. PORTSMOUTH ON-SITE DISPOSAL CELL HIGH DENSITY POLYETHYLENE GEOMEMBRANE LONGEVITY

    SciTech Connect

    Phifer, M.

    2012-01-31

    It is anticipated that high density polyethylene (HDPE) geomembranes will be utilized within the liner and closure cap of the proposed On-Site Disposal Cell (OSDC) at the Portsmouth Gaseous Diffusion Plant. The likely longevity (i.e. service life) of HDPE geomembranes in OSDC service is evaluated within the following sections of this report: (1) Section 2.0 provides an overview of HDPE geomembranes, (2) Section 3.0 outlines potential HDPE geomembranes degradation mechanisms, (3) Section 4.0 evaluates the applicability of HDPE geomembrane degradation mechanisms to the Portsmouth OSDC, (4) Section 5.0 provides a discussion of the current state of knowledge relative to the longevity (service life) of HDPE geomembranes, including the relation of this knowledge to the Portsmouth OSDC, and (5) Section 6.0 provides summary and conclusions relative to the anticipated service life of HDPE geomembranes in OSDC service. Based upon this evaluation it is anticipated that the service life of HDPE geomembranes in OSDC service would be significantly greater than the 200 year service life assumed for the OSDC closure cap and liner HDPE geomembranes. That is, a 200 year OSDC HDPE geomembrane service life is considered a conservative assumption.

  15. Progress in press forming computer aided analysis for high strength steel sheet applications

    NASA Astrophysics Data System (ADS)

    Hiramoto, Jiro; Urabe, Masaki; Ishiwatari, Akinobu; Urabe, Toshiaki

    2013-12-01

    The development of press-forming analysis technologies is important to expand the application of high strength steel sheets to automotive body structures. In general, there are various problems in the forming process of high strength steel sheets. In this study the improvements in the prediction accuracy of stretch-flange-fracture and springback were especially focused. In terms of the prediction accuracy of stretch-flange-fracture, a new stretch-flange-fracture prediction technology was developed based on a maximum principal strain gradient. It enables the accurate prediction of stretch- flange-fracture in press-forming of practical parts. On the other hand, springback prediction technologies were developed to solve springback problems. It is very important to clarify the root cause of springback in order to control. Therefore, a new method of springback factor analysis was developed, which can extract the areas and residual stresses which have major impacts on springback at press-forming.

  16. Influence of Yield Condition on the Accuracy of Earing Prediction for Steel Sheets

    NASA Astrophysics Data System (ADS)

    Gösling, Marco

    2016-08-01

    This paper is dealing with the material modelling of steel sheets and is focused on the input parameters for a correct earing prediction. The cause of earing is the anisotropy of the rolled sheet which is usually modelled by a yield criterion. In a first study earing predictions with the Hill’48 yield criterion and with the Barlat’2000 yield criterion are conducted for different steel grades between 200 and 800 MPa yield strength. A comparison of the results shows that the Barlat’2000 yield criterion leads in almost all cases to a better earing prediction. In a second study the measurements for the Barlat’2000 law were analysed, to find the main parameter influencing the accuracy in earing prediction. The results of this study show that it is not affected by the biaxial measurements, but by the yield strength in 45° regarding to rolling direction.

  17. Texture evolution in thin-sheets on AISI 301 metastable stainless steel under dynamic loading

    SciTech Connect

    Kim, K.Y.; Kozaczek, K.; Kulkarni, S.M.; Bastias, P.C.; Hahn, G.T.

    1995-05-08

    The evolution of texture in thin sheets of metastable austenitic stainless steel AISI 301 is affected by external conditions such as loading rate and temperature, by inhomogeneous deformation phenomena such as twinning and shear band formation, and by the concurent strain induced phase transformation of the retained austenitc ({gamma}) into martensite ({alpha}). The present paper describes texture measurements on different gauges of AISI 301 prior and after uniaxial stretching under different conditions.

  18. Detection of Steel Fatigue Cracks with Strain Sensing Sheets Based on Large Area Electronics

    PubMed Central

    Yao, Yao; Glisic, Branko

    2015-01-01

    Reliable early-stage damage detection requires continuous monitoring over large areas of structure, and with sensors of high spatial resolution. Technologies based on Large Area Electronics (LAE) can enable direct sensing and can be scaled to the level required for Structural Health Monitoring (SHM) of civil structures and infrastructure. Sensing sheets based on LAE contain dense arrangements of thin-film strain sensors, associated electronics and various control circuits deposited and integrated on a flexible polyimide substrate that can cover large areas of structures. This paper presents the development stage of a prototype strain sensing sheet based on LAE for crack detection and localization. Two types of sensing-sheet arrangements with size 6 × 6 inch (152 × 152 mm) were designed and manufactured, one with a very dense arrangement of sensors and the other with a less dense arrangement of sensors. The sensing sheets were bonded to steel plates, which had a notch on the boundary, so the fatigue cracks could be generated under cyclic loading. The sensors within the sensing sheet that were close to the notch tip successfully detected the initialization of fatigue crack and localized the damage on the plate. The sensors that were away from the crack successfully detected the propagation of fatigue cracks based on the time history of the measured strain. The results of the tests have validated the general principles of the proposed sensing sheets for crack detection and identified advantages and challenges of the two tested designs. PMID:25853407

  19. Effects of the Formation of Al x Cu y Gradient Interfaces on Mechanical Property of Steel/Al Laminated Sheets by Introducing Cu Binding-Sheets

    NASA Astrophysics Data System (ADS)

    Wei, Aili; Liu, Xinghai; Shi, Quanxin; Liang, Wei

    2015-07-01

    Steel/Cu/Al laminated sheets were fabricated by two-pass hot rolling to improve the mechanical properties of steel/Al sheets. The bonding properties and deformability of the steel/Cu/Al sheets were studied. Steel/Al and steel/Cu/Al samples were rolled at 350°C for 15 min with the first-pass reduction of 40%, and then heated at 600°C for 5 min with different reductions. It was found that the steel/Cu/Al samples rolled by the second-pass reduction of 85% could endure the maximum 90° bend cycle times of 45, exhibiting excellent fatigue resistance as well as deformability. The steel/Al samples could only reach the maximum 90° bend cycle times of 20. Furthermore, the scanning electron microscope, energy-dispersive spectrometer, and electron backscattered diffraction results showed that the preferred growth orientations of Cu, Al4Cu9, and Al2Cu on the steel/Cu/Al laminated sheets are {-1, 1, 2} <1, -1, 1>, {1, 0, 0} <0, 1, 0> and {-1, 1, 2} <1, -1, 1> {1, 1, 0} <0, 0, 1>. The orientation relationships between Cu and Al2Cu are {1, 1, 0}(fcc)//{1, 1, 0}(bct) and {1, 1, 1}(fcc)//{1, 1, 1}(bct). The improved bonding property and excellent fatigue resistance as well as deformability were mainly ascribed to the tight combination and consistent deformability across steel, Al, and the transition layers (Cu, Al4Cu9, and Al2Cu).

  20. Dynamic materials testing and constitutive modeling of structural sheet steel for automotive applications. Final progress report

    SciTech Connect

    Cady, C.M.; Chen, S.R.; Gray, G.T. III

    1996-08-23

    The objective of this study was to characterize the dynamic mechanical properties of four different structural sheet steels used in automobile manufacture. The analysis of a drawing quality, special killed (DQSK) mild steel; high strength, low alloy (HSLA) steel; interstitial free (IF); and a high strength steel (M-190) have been completed. In addition to the true stress-true strain data, coefficients for the Johnson-Cook, Zerilli-Armstrong, and Mechanical Threshold Stress constitutive models have been determined from the mechanical test results at various strain rates and temperatures and are summarized. Compression, tensile, and biaxial bulge tests and low (below 0.1/s) strain rate tests were completed for all four steels. From these test results it was determined to proceed with the material modeling optimization using the through thickness compression results. Compression tests at higher strain rates and temperatures were also conducted and analyzed for all the steels. Constitutive model fits were generated from the experimental data. This report provides a compilation of information generated from mechanical tests, the fitting parameters for each of the constitutive models, and an index and description of data files.

  1. Failure Investigation for QP Steel Sheets under uniaxial and Equal-Biaxial Tension Conditions

    NASA Astrophysics Data System (ADS)

    Zou, Danqing; Li, Shuhui; He, Ji; Cui, Ronggao

    2016-08-01

    The Quenching and Partitioning (QP) steel sheet is new generation material to induce phase transformation for plasticity in forming vehicle parts. The phase transformation is strongly stress state dependent behavior in experiments, which should affect the failure timing and limit strain in forming processes. In this paper, Nakajima test with QP980 and DP1000 steel sheets under equal-biaxial loading condition is performed for failure behavior. X-ray diffraction (XRD) is adopted to obtain the volume fraction of retained austenite (fA). Digital Image Correlation (DIC) is used to record the surface strain field and its evolution during equal-biaxial tension deformation. The same level Dual Phase (DP) steel is also employed for the purpose of comparison. The results show that phase transformation in QP steel gives small impact on failure strain under equal biaxial tension condition which is contradicted with our understanding. It suggests that failure behavior under uniaxial tension of QP980 is strongly phase transformation dependent. But it shows almost independent under equal biaxial tension condition.

  2. In Search of the Attributes Responsible for Sliver Formation in Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Mohanty, Itishree; Das, Prasun; Bhattacharjee, Debashish; Datta, Shubhabrata

    2016-06-01

    Surface quality is one of the most important characteristics of cold rolled (CR) steel sheets for its application in consumer goods industries. The actual cause of sliver formation is very difficult to determine, as it is revealed only after the final cold rolling of the steel. A thorough investigation on searching the root cause of sliver formation in CR steel is done here using several statistical tools towards mining the industrial data for extraction of knowledge. As the complex interactions between the variables make it difficult to identify the cause, it is seen that findings from different techniques differed to a certain extent. Still it is revealed that 21 variables could be short listed as major contributor for sliver formation, but those are found to be from all the areas of the processing. This leads to the conclusion that no particular process variable or particular processing could be held responsible for sliver formation.

  3. 76 FR 58536 - Tin- and Chromium-Coated Steel Sheet From Japan; Notice of Commission Determination To Conduct a...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-09-21

    ... FR 31633, June 1, 2011) were adequate. A record of the Commissioners' votes, the Commission's... COMMISSION Tin- and Chromium-Coated Steel Sheet From Japan; Notice of Commission Determination To Conduct a Full Five-Year Review Concerning the Antidumping Duty Order on Tin- and Chromium-Coated Steel...

  4. Parametric study on numerical simulation of the electromagnetic forming of DP780 steel workpiece with aluminium driver sheet

    NASA Astrophysics Data System (ADS)

    Park, Hyeonil; Lee, Jinwoo; Kim, Se-Jong; Lee, Youngseon; Kim, Daeyong

    2016-08-01

    The purpose of this study is to investigate the influences of numerical parameters on the electromagnetic forming (EMF) simulation. The 3-dimensional coupled electromagnetic- mechanical simulations were conducted to predict the deformation behavior of the advanced high strength steel (AHSS) sheet receiving support in EMF with aluminum driver sheet. Dual phase (DP) 780 steel workpiece was formed into a hemi elliptical protrusion shape with aluminum alloy AA1050 driver sheet using a flat spiral coil actuator and open cavity die. The deformed shape of the DP780 workpiece and the computation time with respect to element size, N cycle number and time step of electromagnetic (EM) solver were analysed.

  5. Dissimilar Arc Welding of Advanced High-Strength Car-Body Steel Sheets

    NASA Astrophysics Data System (ADS)

    Russo Spena, P.; D'Aiuto, F.; Matteis, P.; Scavino, G.

    2014-11-01

    A widespread usage of new advanced TWIP steel grades for the fabrication of car-body parts is conditional on the employment of appropriate welding methods, especially if dissimilar welding must be performed with other automotive steel grades. Therefore, the microstructural features and the mechanical response of dissimilar butt weld seams of TWIP and 22MnB5 steel sheets after metal-active-gas arc welding are examined. The microstructural and mechanical characterization of the welded joints was carried out by optical metallography, microhardness and tensile testing, and fractographic examination. The heat-affected zone on the TWIP side was fully austenitic and the only detectable effect was grain coarsening, while on the 22MnB5 side it exhibited newly formed martensite and tempered martensite. The welded tensile specimens exhibited a much larger deformation on the TWIP steel side than on the 22MnB5. The fracture generally occurred at the interface between the fusion zone and the heat-affected zones, with the fractures surfaces being predominantly ductile. The ultimate tensile strength of the butt joints was about 25% lower than that of the TWIP steel.

  6. Insoluble surface carbon on steel sheet annealed in hydrogen-nitrogen atmosphere

    NASA Astrophysics Data System (ADS)

    Biber, H. E.; Takacs, R. C.; Dickey, A. E.

    1983-09-01

    The way in which heating in hydrogen-nitrogen atmosphere affects the pyrolysis of the residual lubricant on cold-reduced steel sheet was studied to discover the factors responsible for the formation of carbonaceous films on the steel surface. These films, referred to as insoluble surface carbon, cannot be removed with the usual solvents or water-base cleaners and adversely affect the paintability of the steel. A surprising result was the observation that the full-hard steel surface has a significant amount of insoluble surface carbon; amounts in excess of 0.010 gm/m2 (1 mg/ft2) were observed. The origin of this “initial” insoluble carbon can be traced to the pickling operation after hot rolling. During annealing much of the residual rolling lubricant on the surface is driven off by evaporation, but concurrently insoluble pyrolysis products are formed. The amount of insoluble pyrolysis product formed is directly related to the amount of “initial” insoluble carbon on the surface before annealing. The results show that at some point during annealing the total amount of insoluble carbon on the surface is more than double the amount of “initial” insoluble carbon. These insoluble pyrolysis products can also be driven from the surface at higher temperatures than are required for evaporation of the oil. The results suggest that removal of the “initial” insoluble carbon prior to cold reduction might be very beneficial with respect to decreasing the amount of insoluble carbon on the surface of steel sheet after annealing.

  7. Time-dependent mechanical response of HDPE geomembranes

    SciTech Connect

    Merry, S.M.; Bray, J.D.

    1997-01-01

    Geomembranes are used extensively in the construction of base liners and cover systems for both hazardous and municipal waste-containment facilities. Characterization of the long-term mechanical response of geomembranes used in waste-containment facilities is crucial to designing base liner and over systems that perform satisfactorily. To investigate the long-term mechanical response, strain-controlled multiaxial tension testing was performed over a fourfold variation of strain rate using a newly developed multiaxial tension-test apparatus capable of performing constant strain rate and constant stress creep tests. This device subjects a geomembrane specimen to multiaxial stress states and allows for the development of strain conditions that vary from plane strain at the clamped edges to balanced biaxial at the center. Results from testing high-density polyethylene (HDPE) specimens indicate that the secant modulus and strength decreases considerably at strain rates appropriate for long-term field applications. The strength of HDPE measured at a typical laboratory strain rate of 1% per minute can be more than twice the strength predicted at a strain rate of 1E-6% per minute, which may be representative of field performance for a typical 30-year design life. A hyperbolic model and the Singh-Mitchell creep model (which was originally formulated for soils) are shown to capture the time-dependent mechanical response of HDPE well.

  8. Partitioning and diffusion of PBDEs through an HDPE geomembrane.

    PubMed

    Rowe, R Kerry; Saheli, Pooneh T; Rutter, Allison

    2016-09-01

    Polybrominated diphenyl ether (PBDE) has been measured in MSW landfill leachate and its migration through a modern landfill liner has not been investigated previously. To assure environmental protection, it is important to evaluate the efficacy of landfill liners for controlling the release of PBDE to the environment to a negligible level. The partitioning and diffusion of a commercial mixture of PBDEs (DE-71: predominantly containing six congeners) with respect to a high-density polyethylene (HDPE) geomembrane is examined. The results show that the partitioning coefficients of the six congeners in this mixture range from 700,000 to 7,500,000 and the diffusion coefficients range from 1.3 to 6.0×10(-15)m(2)/s depending on the congener. This combination of very high partitioning coefficients and very low diffusion coefficients suggest that a well constructed HDPE geomembrane liner will be an extremely effective barrier for PBDEs with respect to diffusion from a municipal solid waste landfill, as illustrated by an example. The results for pure diffusion scenario showed that the congeners investigated meet the guidelines by at least a factor of three for an effective geomembrane liner where diffusion is the controlling transport mechanism. PMID:27211313

  9. Effect of Controlled Hot Rolling Parameters on Microstructure of a Nb-Microalloyed Steel Sheet

    SciTech Connect

    Khaki, Daavood Mirahmadi; Abedi, Amir

    2011-01-17

    The design of controlled rolling process of microalloyed steel sheets is affected by several factors. In this investigation, effect of the reheating, finishing and coiling temperatures of rolling, which are considered as the most effective parameters on microstructure of hot rolled products has been studied. For this purpose, seven different reheating temperatures between 1000 to 1300 deg. C with 50 deg. C increments, three different finishing temperatures of 950, 900 and 850 deg. C below the non-recrystallization temperature and one temperature of 800 deg. C in the inter critical range and four different coiling temperatures of 550, 600, 650 and 700 deg. C were chosen. By soaking the specimens in furnace, the grain coarsening temperature (T{sub gc}) is obtained about 1250 deg. C. Hence, for these kinds of steels, the reheating temperature 1200 to 1250 deg. C is recommended. Moreover, it is observed that decreasing the coiling and finishing temperatures causes more grain refinement of microstructure and the morphology is changed from polygonal ferrite to acicular one. Findings of this research provide a good connection among reheating, finishing and coiling temperatures and microstructural features of Nb-microalloyed steel sheets.

  10. Equivalent orthotropic elastic moduli identification method for laminated electrical steel sheets

    NASA Astrophysics Data System (ADS)

    Saito, Akira; Nishikawa, Yasunari; Yamasaki, Shintaro; Fujita, Kikuo; Kawamoto, Atsushi; Kuroishi, Masakatsu; Nakai, Hideo

    2016-05-01

    In this paper, a combined numerical-experimental methodology for the identification of elastic moduli of orthotropic media is presented. Special attention is given to the laminated electrical steel sheets, which are modeled as orthotropic media with nine independent engineering elastic moduli. The elastic moduli are determined specifically for use with finite element vibration analyses. We propose a three-step methodology based on a conventional nonlinear least squares fit between measured and computed natural frequencies. The methodology consists of: (1) successive augmentations of the objective function by increasing the number of modes, (2) initial condition updates, and (3) appropriate selection of the natural frequencies based on their sensitivities on the elastic moduli. Using the results of numerical experiments, it is shown that the proposed method achieves more accurate converged solution than a conventional approach. Finally, the proposed method is applied to measured natural frequencies and mode shapes of the laminated electrical steel sheets. It is shown that the method can successfully identify the orthotropic elastic moduli that can reproduce the measured natural frequencies and frequency response functions by using finite element analyses with a reasonable accuracy.

  11. Springback analysis for the stamping of an automotive part with high strength steel sheet

    NASA Astrophysics Data System (ADS)

    Hung, Tzu-Hao; Tsai, Heng-Kuang; Chang, Chih-Kai; Hsu, Yu-Hung; Chen, Fuh-Kuo; Chung, Kuo-Hsin

    2013-05-01

    The study of springback analysis of 440MPa high strength steel is investigated in this paper. Because of the springback phenomenon is related to the material properties and the deformation mechanism during the forming process, the material properties of 440MPa high strength steel are studied at first. The material properties of 440MPa high strength steel are obtained by conducting cyclic uniaxial tension-compression tests with different strain ranges. In order to apply the material properties obtained from the experiments to the finite element analysis, the material constants required in the Yoshida-Uemori model (Y-U model) with the Bauschinger effect considered are established. For realizing the springback characteristics of 440MPa high strength steel, the U-hat draw-bending and V-shape bending are examined by the finite element analysis. From the simulation results, it finds that the side wall curl phenomenon occurs in the U-hat drawbending and the springback phenomenon appears in the V-shape bending. Moreover, it also shows that the side wall curl phenomenon and springback phenomenon are more obvious in the finite element simulations with the Bauschinger effect considered. Finally, the validation of springback prediction is performed by stamping an engine hood reinforcement with 440MPa high strength steel sheet. From the stamping results, it shows that the simulation results of springback prediction are in a well agreement to the production part data. It also finds that the springback predictions are more accurate by the finite element simulations with the use of the Y-U model. It is also found that for a stamping part which is subjected to a reversed tension-compression deformation in the forming process, the occurrence of the Bauschinger effect is obvious. It is also concluded that the accuracy of springback prediction can be much improved by the use of material model with the Bauschinger effect considered.

  12. Geomembrane applications for controlling diffusive migration of petroleum hydrocarbons in cold region environments.

    PubMed

    McWatters, Rebecca S; Rutter, Allison; Rowe, R Kerry

    2016-10-01

    Laboratory permeation tests examine the migration of aromatic hydrocarbons (benzene, toluene, ethylbenzene and xylenes (BTEX)) at 2, 7 and 14 °C through three different types of geomembrane (high density polyethylene (HDPE), linear low density polyethylene (LLDPE) and polyvinyl chloride (PVC)). Tests on both virgin and exhumed field samples provide permeation parameters (partitioning (Sgf), diffusion (Dg), and permeation (Pg) coefficients) for the three geomembranes. These results are combined with published values for the same geomembranes at 23 °C to establish an Arrhenius relationship that can be used to estimate diffusion parameters at temperatures other than those for which tests were conducted. Tests on an HDPE geomembrane sample exhumed after 3 years from a landfill site in the Canadian Arctic showed no significant difference in diffusion characteristics compared to an otherwise similar unaged and unexposed HDPE geomembrane. Contaminant transport modeling for benzene through HDPE, LLPDE and PVC in a simulated landfill cover show that for the conditions examined the presence of any of the three geomembranes below the 2 m thick soil cover substantially reduced the contaminant flux compared to the soils alone for realistic degrees of saturation in the cover soil. For these same realistic cold climate cases, of the three geomembranes examined, the HDPE geomembrane was the most effective at controlling the contaminant flux out of the landfill. An increase in soil cover and liner temperature by 2 °C (from potential climate change effects) above those currently measured at an Arctic landfill showed an increase in contaminant transport through the cover system for all geomembranes due to the increase surface temperature (especially in the summer months). Modeling of the addition of an extra 0.5 m of soil cover, as a mitigation measure for the effects of climate change, indicates that the main benefit of adding this unsaturated soil was to reduce the

  13. Geomembrane applications for controlling diffusive migration of petroleum hydrocarbons in cold region environments.

    PubMed

    McWatters, Rebecca S; Rutter, Allison; Rowe, R Kerry

    2016-10-01

    Laboratory permeation tests examine the migration of aromatic hydrocarbons (benzene, toluene, ethylbenzene and xylenes (BTEX)) at 2, 7 and 14 °C through three different types of geomembrane (high density polyethylene (HDPE), linear low density polyethylene (LLDPE) and polyvinyl chloride (PVC)). Tests on both virgin and exhumed field samples provide permeation parameters (partitioning (Sgf), diffusion (Dg), and permeation (Pg) coefficients) for the three geomembranes. These results are combined with published values for the same geomembranes at 23 °C to establish an Arrhenius relationship that can be used to estimate diffusion parameters at temperatures other than those for which tests were conducted. Tests on an HDPE geomembrane sample exhumed after 3 years from a landfill site in the Canadian Arctic showed no significant difference in diffusion characteristics compared to an otherwise similar unaged and unexposed HDPE geomembrane. Contaminant transport modeling for benzene through HDPE, LLPDE and PVC in a simulated landfill cover show that for the conditions examined the presence of any of the three geomembranes below the 2 m thick soil cover substantially reduced the contaminant flux compared to the soils alone for realistic degrees of saturation in the cover soil. For these same realistic cold climate cases, of the three geomembranes examined, the HDPE geomembrane was the most effective at controlling the contaminant flux out of the landfill. An increase in soil cover and liner temperature by 2 °C (from potential climate change effects) above those currently measured at an Arctic landfill showed an increase in contaminant transport through the cover system for all geomembranes due to the increase surface temperature (especially in the summer months). Modeling of the addition of an extra 0.5 m of soil cover, as a mitigation measure for the effects of climate change, indicates that the main benefit of adding this unsaturated soil was to reduce the

  14. 76 FR 31633 - Tin- and Chromium-Coated Steel Sheet from Japan; Institution of a Five-Year Review Concerning the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-01

    ... tin- and chromium-coated steel sheet from Japan (65 FR 52067). Following five-year reviews by Commerce... order on imports of tin- and chromium-coated steel sheet from Japan (71 FR 41422). The Commission is now..., subparts A, D, E, and F (19 CFR part 207), as most recently amended at 74 FR 2847 (January 16, 2009)....

  15. 76 FR 77013 - Tin- and Chromium-Coated Steel Sheet From Japan; Scheduling of a Full Five-Year Review Concerning...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-09

    ...-year review were such that a full review pursuant to section 751(c)(5) of the Act should proceed (76 FR... COMMISSION Tin- and Chromium-Coated Steel Sheet From Japan; Scheduling of a Full Five-Year Review Concerning... of the antidumping duty order on tin- and chromium-coated steel sheet from Japan would be likely...

  16. Study of CW Nd-Yag laser welding of Zn-coated steel sheets

    NASA Astrophysics Data System (ADS)

    Fabbro, Rémy; Coste, Frédéric; Goebels, Dominique; Kielwasser, Mathieu

    2006-01-01

    The welding of Zn-coated steel thin sheets is a great challenge for the automotive industry. Previous studies have defined the main physical processes involved. For non-controlled conditions, the zinc vapour expelled from the interface of the two sheets violently expands inside the keyhole and expels the melt pool. When using CO2 lasers, we have previously shown that an elongated laser spot produces an elongated keyhole, which is efficient for suppressing this effect. We have adopted a similar approach for CW Nd : Yag laser welding and we observe that an elongated spot is not necessary for achieving good weld seams. Several diagnostics were used in order to understand these interesting results. High-speed video camera visualizations of the top and the bottom of the keyhole during the process show the dynamics of the keyhole hydrodynamic behaviour. It appears that the role of the reflected beam on the front keyhole wall for generating a characteristic rear wall deformation is crucial for an efficient stabilization of the process. Our dynamic keyhole modelling, which includes ray tracing, totally confirms this interpretation and explains the results for very different experimental conditions (effect of welding speed, laser intensity, variable sheet thickness, laser beam intensity distribution) that will be presented.

  17. The effect of surface morphology on the friction of electrogalvanized sheet steel in forming processes

    SciTech Connect

    Skarpelos, P. N.

    1993-12-01

    The effect in the drawbead simulator test were evaluated for a set of commercially coated steels and a set of laboratory coated steels with underlying surfaces produced by laser textured, shot blast, and electro-discharge textured rolls. In general, surfaces with higher roughness (R{sub a} parameter) measured lower friction in the DBS tests. The requisite roughness amplitude necessary for low friction was moderated somewhat by having a more closely spaced roughness as described by the median wavelength, {lambda}m, of the power spectrum. This effect is due to interaction with the lubricant by the micro-roughness imparted by the galvanizing process. The lubricant tends to be retained better by the surfaces with the micro-roughness, thereby increasing the amount of elasto- and plasto-hydrodynamic support of the load. Other variables, such as large variations in thickness of the sheet can mask the effect of the surface by changing the actual distance of sliding contact during the DBS test. For tests where the amount of sliding is similar, the effect of roughness is significant. The friction measured for EG steels in the DBS test is dominated by deformation of the surface with plowing by the asperities of the tooling adding to that caused by the deformation. The size of the plow marks in the deformed surfaces corresponds to the roughness of the tooling and no significant evidence of wear particles was observed.

  18. Microstructure and formability of ZnNi alloy electrodeposited sheet steel

    SciTech Connect

    Lin, C.S.; Lee, H.B.; Hsieh, S.H.

    2000-02-01

    ZnNi alloy electrodeposited sheet steels were made from a chloride bath using a high-speed flow cell. A Ni-rich flash coating was deposited first, upon which the ZnNi coating, with Ni contents ranging from 8 to 16 wt pct, was subsequently electrodeposited. It is demonstrated that the Ni content of the coating affects the forming properties and microstructure of the ZnNi coatings. The hardness of the ZnNi coating increased with Ni content, leading to poor formability and inferior adhesion of the coated steels, as evident from the large amount of coating loss during swift cupping and coating peel-off during low-temperature adhesion tests. On the other hand, the friction force between the coated steel and cupping die decreased with increasing Ni content. At low Ni contents of 8 wt pct, the coating had a porous equiaxed grain structure. As the Ni content increased, the coating surface changed to dense faceted morphologies. A pyramid morphology was observed for 16 wt pct ZnNi coatings. An X-ray diffraction (XRD) analysis showed that all coatings containing up to 16 wt pct Ni contained only {gamma} phase. Transmission electron microscopy (TEM) observations showed the 8 wt pct Ni coating to have a fine-grained structure, which changed to a columnar structure at 16 wt pct Ni. The formation of the columnar structure is explained by the smaller amount of hydrogen discharge as the bath Ni ion concentration increased.

  19. Experimental and Numerical Studies on Isothermal and Non-isothermal Deep Drawing of IS 513 CR3 Steel Sheets

    NASA Astrophysics Data System (ADS)

    Mayavan, T.; Karthikeyan, L.; Senthilkumar, V. S.

    2016-09-01

    The present work aims to investigate the effects of the temperature gradient developed within the tool profiles on the formability of IS 513 CR3-grade steel sheets using the cup drawing test. The deformation characteristics of steel sheets were analyzed by comparing the thicknesses in various regions of the formed cup and also the limiting drawing ratios (LDR). Finite element simulations were carried out to predict the behavior of the steel sheets in isothermal and non-isothermal forming using Abaqus/Standard 6.12-1. An analytical model created by Kim was used to validate the experimental and finite element analysis (FEA) results on identical process parameters. Both the FEA and analytical modeling results showed that formability improvement is possible in warm forming; the findings are in good agreement with the experimental results in determining the locations and values of excessive thinning. The results also indicated that formability improvement cannot be achieved by keeping the tooling temperature at the same level. The LDR increased by around 9.5% in isothermal forming and by 19% in non-isothermal forming (with the punch maintained at a lower temperature compared with the die and blank holder). In addition, the fractured surfaces of unsuccessfully formed samples were analyzed using scanning electron microscopy. Metallographic investigations confirmed that the fracture mechanism during the forming of IS 513 CR3-grade steel sheets depends on the brittleness, strain hardening value, forming temperature, and magnitude of stresses developed.

  20. 75 FR 57899 - Certain Stainless Steel Sheet and Strip in Coils from Italy and Mexico: Extension of Time Limits...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-23

    ... (``Sunset'') Review, 75 FR 30777 (June 2, 2010) (Notice of Initiation). The Department received a notice of... Act of 1930, As Amended, 70 FR 24533 (May 10, 2005). Accordingly, the deadline for the completion of... orders on certain stainless steel sheet and strip (SSSS) in coils from, inter alia, Italy and...

  1. 76 FR 49450 - Stainless Steel Sheet and Strip in Coils From Germany, Italy, and Mexico: Revocation of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-10

    ... (``Sunset'') Review, 75 FR 30777 (June 2, 2010). \\1\\ See Final Determination of Sales at Less Than Fair Value; Stainless Steel Sheet and Strip in Coils From Germany, 64 FR 30710 (June 8, 1999). \\2\\ See Notice... From Italy, 64 FR 30750 (June 8, 1999). \\3\\ See Notice of Final Determination of Sales at Less...

  2. Resistance spot weldability of 11Cr-ferritic/martensitic steel sheets

    NASA Astrophysics Data System (ADS)

    Uwaba, Tomoyuki; Yano, Yasuhide; Ito, Masahiro

    2012-02-01

    Resistance spot welding of 11Cr-0.4Mo-2W, V, Nb ferritic/martensitic steel sheets with different thicknesses was examined to develop a manufacturing technology for a fast reactor fuel subassembly with an inner duct structure. In the spot welding, welding current, electrode force, welding time and holding time were varied as welding parameters to investigate the appropriate welding conditions. Welding conditions under which spot weld joints did not have either crack or void defects in the nugget could be found when the electrode force was increased to 9.8 kN. It was also found that the electrode cap with a longer tip end length was effective for preventing weld defect formations. Strength of the spot welded joint was characterized from micro hardness and shear tension tests. In addition, the ductile-to-brittle transition temperature of the spot welded joint was measured by Charpy impact tests with specimens that had notches in the welded zone.

  3. Non-destructive Texture Measurement of Steel Sheets with Compact Neutron Source “RANS”

    NASA Astrophysics Data System (ADS)

    Takamura, M.; Ikeda, Y.; Sunaga, H.; Taketani, A.; Otake, Y.; Suzuki, H.; Kumagai, M.; Hama, T.; Oba, Y.

    2016-08-01

    Neutron diffraction is well known to be a useful technique for measuring a bulk texture of metallic materials taking advantage of a large penetration depth of the neutron beam. However, this technique has not been widely utilized for the texture measurement because large facilities like a reactor or a large accelerator are required in general. In contrast, RANS (Riken Accelerator-driven Compact Neutron Source) has been developed as a neutron source which can be used easily in laboratories. In this study, texture evolution in steel sheets with plastic deformation was successfully measured using RANS. The results show the capability of the compact neutron source for the analysis of the crystal structure of metallic materials, which leads us to a better understanding of plastic deformation behavior.

  4. Statistical modeling of laser welding of DP/TRIP steel sheets

    NASA Astrophysics Data System (ADS)

    Reisgen, U.; Schleser, M.; Mokrov, O.; Ahmed, E.

    2012-02-01

    In this research work, a statistical analysis of the CO 2 laser beam welding of dual phase (DP600)/transformation induced plasticity (TRIP700) steel sheets was done using response surface methodology. The analysis considered the effect of laser power (2-2.2 kW), welding speed (40-50 mm/s) and focus position (-1 to 0 mm) on the heat input, the weld bead geometry, uniaxial tensile strength, formability limited dome height and welding operation cost. The experimental design was based on Box-Behnken design using linear and quadratic polynomial equations for predicting the mathematical models. The results indicate that the proposed models predict the responses adequately within the limits of welding parameters being used and the welding speed is the most significant parameter during the welding process.

  5. Sealable joint steel sheet piling for groundwater control and remediation: Case histories

    SciTech Connect

    Smyth, D.; Jowett, R.; Gamble, M.

    1997-12-31

    The Waterloo Barrier{trademark} steel sheet piling (patents pending) incorporates a cavity at each interlocking joint that is flushed clean and injected with sealant after the piles have been driven into the ground to form a vertical cutoff wall. The installation and sealing procedures allow for a high degree of quality assurance and control. Bulk wall hydraulic conductivities of 10{sup -8} to 10{sup -10} cm/sec have been demonstrated at field installations. Recent case histories are presented in which Waterloo Barrier{trademark} cutoff walls are used to prevent off-site migration of contaminated groundwater or soil gases to adjacent property and waterways. Full enclosures to isolate DNAPL source zones or portions of contaminated aquifers for pilot-scale remediation testing will also be described. Monitoring data will be used to demonstrate the effectiveness of the Waterloo Barrier{trademark} in these applications.

  6. Draw-Bending Analysis of a Cold Rolled DP980 Steel Sheet

    NASA Astrophysics Data System (ADS)

    Verma, Rahul K.; Noma, Nobuyasu; Chung, Kwansoo; Kuwabara, Toshihiko

    2011-05-01

    To assess the springback prediction accuracy of the recently proposed model (Verma et. al., 2011), simulations for tension-compression (TC) and draw-bending of a cold rolled DP980 steel sheet (Noma and Kuwabara, 2010b) were performed. Using a rotating die and a specimen specially designed to introduce the uniaxial state of stress during the draw bending test, friction could be neglected and the shape of the yield surface did not play any role in accurate simulations. The effects of incorporating permanent softening and the plastic strain dependent Young's modulus were studied in detail and it was found that the incorporation of permanent softening and the plastic strain dependent Young's modulus both was important for accurate springback prediction.

  7. Laboratory testing of geomembrane for waste containment EPA Method 9090, March 1995. Final report

    SciTech Connect

    Whitlock, R.W.

    1995-05-15

    This report describes the work performed by TRI/Environmental, Inc. (TRI) to determine the chemical compatibility of one geomembrane and one seamed geomembrane with four synthetically generated leachates. The objective was to determine the resistance of the geomembrane to changes caused by exposure to the leachates. Changes in physical and mechanical properties were measured after exposure to the leachates at 23 C and 50 C for 30, 60, 90 and 120 days. Exposures were performed in accordance with the exposure regimen specified in US Environmental Protection Agency (EPA) Method 9090A. Methods, results and discussion are provided. Test results are also provided in the Tables of Results which accompany this report.

  8. Method and apparatus for monitoring the integrity of a geomembrane liner using time domain reflectometry

    DOEpatents

    Morrison, John L.

    2001-04-24

    Leaks are detected in a multi-layered geomembrane liner by a two-dimensional time domain reflectometry (TDR) technique. The TDR geomembrane liner is constructed with an electrically conductive detection layer positioned between two electrically non-conductive dielectric layers, which are each positioned between the detection layer and an electrically conductive reference layer. The integrity of the TDR geomembrane liner is determined by generating electrical pulses within the detection layer and measuring the time delay for any reflected electrical energy caused by absorption of moisture by a dielectric layer.

  9. Resistance spot welding of ultra-fine grained steel sheets produced by constrained groove pressing: Optimization and characterization

    SciTech Connect

    Khodabakhshi, F.; Kazeminezhad, M. Kokabi, A.H.

    2012-07-15

    Constrained groove pressing as a severe plastic deformation method is utilized to produce ultra-fine grained low carbon steel sheets. The ultra-fine grained sheets are joined via resistance spot welding process and the characteristics of spot welds are investigated. Resistance spot welding process is optimized for welding of the sheets with different severe deformations and their results are compared with those of as-received samples. The effects of failure mode and expulsion on the performance of ultra-fine grained sheet spot welds have been investigated in the present paper and the welding current and time of resistance spot welding process according to these subjects are optimized. Failure mode and failure load obtained in tensile-shear test, microhardness, X-ray diffraction, transmission electron microscope and scanning electron microscope images have been used to describe the performance of spot welds. The region between interfacial to pullout mode transition and expulsion limit is defined as the optimum welding condition. The results show that optimum welding parameters (welding current and welding time) for ultra-fine grained sheets are shifted to lower values with respect to those for as-received specimens. In ultra-fine grained sheets, one new region is formed named recrystallized zone in addition to fusion zone, heat affected zone and base metal. It is shown that microstructures of different zones in ultra-fine grained sheets are finer than those of as-received sheets. - Highlights: Black-Right-Pointing-Pointer Resistance spot welding process is optimized for joining of UFG steel sheets. Black-Right-Pointing-Pointer Optimum welding current and time are decreased with increasing the CGP pass number. Black-Right-Pointing-Pointer Microhardness at BM, HAZ, FZ and recrystallized zone is enhanced due to CGP.

  10. Nondestructive Evaluation of Friction Stir-Welded Aluminum Alloy to Coated Steel Sheet Lap Joint

    NASA Astrophysics Data System (ADS)

    Das, H.; Kumar, A.; Rajkumar, K. V.; Saravanan, T.; Jayakumar, T.; Pal, Tapan Kumar

    2015-11-01

    Dissimilar lap joints of aluminum sheet (AA 6061) of 2 mm thickness and zinc-coated steel sheet of 1 mm thickness were produced by friction stir welding with different combinations of rotational speed and travel speed. Ultrasonic C- and B-scanning, and radiography have been used in a complementary manner for detection of volumetric (cavity and flash) and planar (de bond) defects as the defects are in micron level. Advanced ultrasonic C-scanning did not provide any idea about the defects, whereas B-scanning cross-sectional image showed an exclusive overview of the micron-level defects. A digital x-ray radiography methodology is proposed for quality assessment of the dissimilar welds which provide three-fold increase in signal-to-noise ratio with improved defect detection sensitivity. The present study clearly shows that the weld tool rotational speed and travel speed have a decisive role on the quality of the joints obtained by the friction stir welding process. The suitability of the proposed NDE techniques to evaluate the joint integrity of dissimilar FSW joints is thus established.

  11. Mechanical Properties Involved in the Micro-forming of Ultra-thin Stainless Steel Sheets

    NASA Astrophysics Data System (ADS)

    Pham, Cong-Hanh; Thuillier, Sandrine; Manach, Pierre-Yves

    2015-08-01

    The objective of this paper is to characterize the mechanical behavior of an ultra-thin stainless steel, of 0.15-mm thickness, that is commonly used in the manufacturing of miniature connectors. The main focus is the relationship between some microstructural features, like grain size and surface roughness, and the macroscopic mechanical behavior investigated in uniaxial tension and simple shear. In tension, adaptations to the very small sheet thickness, in order to hold the specimen under the grips, are presented. Yield stress, initial elastic modulus, and evolution of the loading-unloading slope with plastic deformation were evaluated. Moreover, the kinematic contribution to the hardening was characterized by monotonic and cyclic simple shear test and reproduced by a mixed hardening law implemented in Abaqus finite element code. Then, the evolution of surface roughness with plastic strain, both in tension and simple shear, was analyzed. It was shown that in the case of an ultra-thin sheet, the stress levels, calculated either from an average thickness or when considering the effect of the surface roughness, exhibit a significant difference. Finally, the influence of surface roughness on the fracture of a tensile specimen was also investigated.

  12. Micro-Drawing of Circular Cups with Thin Stainless Steel Sheets

    NASA Astrophysics Data System (ADS)

    Su, Hong-Syuan; Chen, Fuh-Kuo; Tu, Kuo-Yin

    2011-05-01

    The size effects including the downscaled thickness and grain size presented in the micro-drawing process were investigated by both the experimental approaches and the finite element analysis. In the present study, experiments were conducted first to establish the stress-strain relations and r-values for 304-O stainless steel sheets with various thicknesses and different grain sizes. The experiment results reveal that the flow stress and r-value become smaller for downscaled thicknesses and larger grain sizes. The testing results also indicate that the anisotropic properties are dominated by the grain size as the sheet thickness is smaller than 0.2 mm. The micro-drawing process for producing a vibration motor casing, which bears a circular cylindrical shape, was also examined in the present study. The finite element simulations were performed to evaluate the formability of the multi-operation drawing process with the initial die design. The forming characteristics were identified and an optimum forming process was then developed. The actual micro-drawing process based on the finite element analysis was also implemented, and the good agreement between the drawn cups and the finite element simulation results confirms the process design developed in the present study. In addition, the effect of grain size on the micro-drawing was examined as well in the present study. The finite element analysis reveals that as the sheet thickness is smaller than 0.2 mm, the minimum thickness in the drawn cups was dominated by the r-value rather than the yield stress.

  13. Review of the Shearing Process for Sheet Steels and Its Effect on Sheared-Edge Stretching

    NASA Astrophysics Data System (ADS)

    Levy, B. S.; Van Tyne, C. J.

    2012-07-01

    Failure in sheared-edge stretching often limits the use of advanced high-strength steel sheets in automotive applications. The present study analyzes data in the literature from laboratory experiments on both the shearing process and the characteristics of sheared edges. Shearing produces a surface with regions of rollover, burnish, fracture, and burr. The effect of clearance and tensile strength on the shear face characteristics is quantified. Higher strength, lower ductility steels exhibit an increase in percent fracture region. The shearing process also creates a zone of deformation adjacent to the shear face called the shear-affected zone (SAZ). From an analysis of data in the literature, it is concluded that deformation in the SAZ is the dominant factor in controlling failure during sheared-edge stretching. The characteristics of the shear face are generally important for failures during sheared-edge stretching only as there is a correlation between the characteristics of the shear face and the characteristics of the SAZ. The effect of the shear burr on shear-edge stretching is also related to a correlation with the characteristics of the SAZ. In reviewing the literature, many shearing variables that could affect sheared-edge stretching limits are not identified or if identified, not quantified. It is likely that some of these variables could affect subsequent sheared-edge stretching limits.

  14. Temperature Effects on the Magnetic Properties of Silicon-Steel Sheets Using Standardized Toroidal Frame

    PubMed Central

    Wu, Cheng-Ju; Lin, Shih-Yu; Chou, Shang-Chin; Tsai, Chia-Yun; Yen, Jia-Yush

    2014-01-01

    This study designed a detachable and standardized toroidal test frame to measure the electromagnetic characteristic of toroidal laminated silicon steel specimens. The purpose of the design was to provide the measurements with standardized and controlled environment. The device also can withstand high temperatures (25–300°C) for short time period to allow high temperature tests. The accompanying driving circuit facilitates testing for high frequency (50–5,000 Hz) and high magnetic flux (0.2–1.8 T) conditions and produces both sinusoidal and nonsinusoidal test waveforms. The thickness of the stacked laminated silicon-steel sheets must be 30~31 mm, with an internal diameter of 72 mm and an outer diameter of 90 mm. With the standardized setup, it is possible to carry out tests for toroidal specimen in high temperature and high flux operation. The test results show that there is a tendency of increased iron loss under high temperature operation. The test results with various driving waveforms also provide references to the required consideration in engineering designs. PMID:25525629

  15. Temperature effects on the magnetic properties of silicon-steel sheets using standardized toroidal frame.

    PubMed

    Wu, Cheng-Ju; Lin, Shih-Yu; Chou, Shang-Chin; Tsai, Chia-Yun; Yen, Jia-Yush

    2014-01-01

    This study designed a detachable and standardized toroidal test frame to measure the electromagnetic characteristic of toroidal laminated silicon steel specimens. The purpose of the design was to provide the measurements with standardized and controlled environment. The device also can withstand high temperatures (25-300°C) for short time period to allow high temperature tests. The accompanying driving circuit facilitates testing for high frequency (50-5,000 Hz) and high magnetic flux (0.2-1.8 T) conditions and produces both sinusoidal and nonsinusoidal test waveforms. The thickness of the stacked laminated silicon-steel sheets must be 30~31 mm, with an internal diameter of 72 mm and an outer diameter of 90 mm. With the standardized setup, it is possible to carry out tests for toroidal specimen in high temperature and high flux operation. The test results show that there is a tendency of increased iron loss under high temperature operation. The test results with various driving waveforms also provide references to the required consideration in engineering designs.

  16. Effect of deformation texture on the anisotropy of elasticity and damage of two-phase steel sheets

    NASA Astrophysics Data System (ADS)

    Bryukhanov, A. A.; Gerstein, G.; Dyachok, D. A.; Nürnberger, F.

    2016-07-01

    The effect of small tensile deformation (3, 6, and 10%) on the texture of preliminary annealed sheets of two-phase DP600 steel (0.10 C, 0.15 Si, 1.4 Mn, 0.007 P, 0.008 S, 0,009 N, 0.02-0,06 Al, 1 Cr-Mo-Ni (wt %)) is studied. Against the background of the annealing texture in the sheets, the {001} <110>, {111} <110>, {111} <112>, {111} <312> components of the slip texture and {115} <110>, {115} <552>, {221} <110>, {221} <114> orientations are developed, which can be associated with the twinning processes. The anisotropy pattern of the Young's modulus ( E) in the sheet plane remains the same after tensile deformation of the annealed sheets. After tension, the values of E decrease in all directions as a result of the onset and development of microdamages. The anisotropy of damage ( D) in the plane of the steel sheets after tension is characterized by a maximum in the transverse direction (TD) and a minimum in the rolling direction (RD).

  17. Application of tire chips to reduce the temperature of secondary geomembranes in municipal solid waste landfills.

    PubMed

    Hoor, Azadeh; Rowe, R Kerry

    2012-05-01

    Heat generated by the biodegradation of waste and other chemical processes in a landfill can potentially affect the long-term performance of landfill liner system, in particular that of a high-density polyethylene geomembrane. In a double liner system, the difference in leachate exposure and temperature might improve the long-term performance of the secondary geomembrane compared to that of the primary geomembrane. However, in some cases, the temperature is likely to be high enough to substantially reduce the service-life of the secondary geomembrane. This study explores the possible effectiveness of using tire chips as thermal insulation between primary and secondary liners to reduce the temperature of secondary geomembranes as compared to traditional soil materials. Heat and contaminant migration analyses are performed for cases with no insulation and for cases in which a layer of soil or tire chips has been used as thermal insulation between the primary and secondary liners. The effect of insulation on prolonging the service-life of a secondary geomembrane and, consequently, on contaminant transport through a liner system is examined for the case of a volatile organic compound (dichloromethane) found in landfill leachate. The study suggests that the use of tire chips warrants consideration, however there are other practical issues that require consideration in the detailed design and construction of landfill liners. Issues such as finite service-life, low working temperature, excessive settlement, ability to generate internal heat, leaching of tire chips and limitations in performing electrical resistivity leak detection tests are identified.

  18. Modeling and FE Simulation of Quenchable High Strength Steels Sheet Metal Hot Forming Process

    NASA Astrophysics Data System (ADS)

    Liu, Hongsheng; Bao, Jun; Xing, Zhongwen; Zhang, Dejin; Song, Baoyu; Lei, Chengxi

    2011-08-01

    High strength steel (HSS) sheet metal hot forming process is investigated by means of numerical simulations. With regard to a reliable numerical process design, the knowledge of the thermal and thermo-mechanical properties is essential. In this article, tensile tests are performed to examine the flow stress of the material HSS 22MnB5 at different strains, strain rates, and temperatures. Constitutive model based on phenomenological approach is developed to describe the thermo-mechanical properties of the material 22MnB5 by fitting the experimental data. A 2D coupled thermo-mechanical finite element (FE) model is developed to simulate the HSS sheet metal hot forming process for U-channel part. The ABAQUS/explicit model is used conduct the hot forming stage simulations, and ABAQUS/implicit model is used for accurately predicting the springback which happens at the end of hot forming stage. Material modeling and FE numerical simulations are carried out to investigate the effect of the processing parameters on the hot forming process. The processing parameters have significant influence on the microstructure of U-channel part. The springback after hot forming stage is the main factor impairing the shape precision of hot-formed part. The mechanism of springback is advanced and verified through numerical simulations and tensile loading-unloading tests. Creep strain is found in the tensile loading-unloading test under isothermal condition and has a distinct effect on springback. According to the numerical and experimental results, it can be concluded that springback is mainly caused by different cooling rats and the nonhomogengeous shrink of material during hot forming process, the creep strain is the main factor influencing the amount of the springback.

  19. Formability Analysis of Diode-Laser-Welded Tailored Blanks of Advanced High-Strength Steel Sheets

    NASA Astrophysics Data System (ADS)

    Panda, S. K.; Baltazar Hernandez, V. H.; Kuntz, M. L.; Zhou, Y.

    2009-08-01

    Currently, advances due to tailored blanking can be enhanced by the development of new grades of advanced high-strength steels (HSSs), for the further weight reduction and structural improvement of automotive components. In the present work, diode laser welds of three different grades of advanced high-strength dual-phase (DP) steel sheets (with tensile strengths of 980, 800, and 450 MPa) to high-strength low-alloy (HSLA) material were fabricated by applying the proper welding parameters. Formability in terms of Hecker’s limiting dome height (LDH), the strain distribution on the hemispherical dome surface, the weld line movement during deformation, and the load-bearing capacity during the stretch forming of these different laser-welded blanks were compared. Finite element (FE) analysis of the LDH tests of both the parent metals and laser-welded blanks was done using the commercially available software package LS-DYNA (Livermore Software Technology Corporation, Livermore, CA); the results compared well with the experimental data. It was also found that the LDH was not affected by the soft zone or weld zone properties; it decreased, however, with an increase in a nondimensional parameter, the “strength ratio” (SR). The weld line movement during stretch forming is an indication of nonuniform deformation resulting in a decrease in the LDH. In all the dissimilar weldments, fracture took place on the HSLA side, but the fracture location shifted to near the weld line (at the pole) in tailor-welded blanks (TWBs) of a higher strength ratio.

  20. Experimental validation of numerical model for asymmetric deep drawing of DP780 steel sheet using digital image correlation

    NASA Astrophysics Data System (ADS)

    Xue, X.; Liao, J.; Vincze, G.; Pereira, A. B.

    2016-08-01

    A validated numerical model for in-plane stress/strain prediction is essential in understanding the deformation behaviour of sheet metal forming process, in particular, asymmetric deep drawing of advanced high strength steel sheet. In this work, the Yld2000-2d anisotropic yield criterion integrated with the initial homogeneous anisotropic hardening model was employed to describe the complex material behaviours of DP780 steel as well as the adoption of Yoshida chord model for elastic modulus degradation. Digital image correlation technique was utilized to measure the in-plane strain and shape deviation of the developed P- channel. The validity of the numerical model was assessed by comparing the predicted strain distribution and twist springback with the measured results. It indicates that the developed numerical model based on the selected constitutive models is acceptable for the deformation analysis, although the predicted discrepancies still exist.

  1. Progress in Tridimensional (3d) Laser Forming of Stainless Steel Sheets

    NASA Astrophysics Data System (ADS)

    Gisario, Annamaria; Barletta, Massimiliano; Venettacci, Simone; Veniali, Francesco

    2015-09-01

    Achievement of complex shapes with high dimensional accuracy and precision by forming process is a demanding challenge for scientists and practitioners. Available technologies are numerous, with laser forming being progressively emerging because of limited springback, lack of molds and sophisticated auxiliary equipments. However, laser forming finds limited applications, especially when forming of tridimensional (3d) complex shapes is required. In this case, cost savings are often counterbalanced by the need for troublesome forming strategies. Therefore, traditional alternatives based on mechanical devices are usually preferred to laser systems. In the present work, 3d laser forming of stainless steel sheets by high power diode laser is investigated. In particular, the set of scanning patterns to form domes from flat blanks by simple and easy-to-manage radial paths alone was found. Numerous 3d items were also processed by diode laser to manufacture a number of complex shapes with high flexibility and limited efforts to modify the auxiliary forming equipment. Based on the experimental results and analytical data, the high power diode laser was found able to form arbitrary 3d shapes through the implementation of tailored laser scanning patterns and appropriate settings of the operational parameters.

  2. Deep drawing of 304 L Steel Sheet using Vegetable oils as Forming Lubricants

    NASA Astrophysics Data System (ADS)

    Shashidhara, Y. M.; Jayaram, S. R.

    2012-12-01

    The study involves the evaluation of deep drawing process using two non edible oils, Pongam (Pongammia pinnata) and Jatropha (Jatropha carcass) as metal forming lubricants. Experiments are conducted on 304L steel sheets under the raw and modified oils with suitable punch and die on a hydraulic press of 200 ton capacity. The punch load, draw-in-length and wall thickness distribution for deep drawn cups are observed. The drawn cups are scanned using laser scanning technique and 3D models are generated using modeling package. The wall thickness profiles of cups at different sections (or height) are measured using CAD package. Among the two raw oils, the drawn cups under Jatropha oil, have uniform wall thickness profile compared to Pongam oil. Uneven flow of material and cup rupturing is observed under methyl esters of Pongam and Jatropha oil lubricated conditions. However, the results are observed under epoxidised Jatropha oil with uniform metal flow and wall thicknesses compared to mineral and other versions of vegetable oils.

  3. Material Modeling and Springback Prediction of Ultra Thin Austenitic Stainless Steel Sheet

    NASA Astrophysics Data System (ADS)

    Verma, Rahul K.; Murakoso, Satoko; Chung, Kwansoo; Kuwabara, Toshihiko

    2010-06-01

    The constitutive model with combined isotropic-kinematic hardening along with hardening stagnation (or permanent softening) [Verma, Kuwabara, Chung, Haldar: Int. J. Plasticity (submitted)] was used here for modeling the tension-compression behaviors of a 0.1 mm thick austenitic stainless steel sheet (SUS304), which was observed in a recent work [Kuwabara and Murakoso: Proc. CIRP 2010 Conf. (submitted)]. Springback was also experimentally measured for a shallow drawn rectangular cup here and it was verified using the above model. It was found that this model can successfully predict the Bauschinger effect and hardening stagnation. As for springback, it was found that in this particular case it depends on, other than the material model, factors like boundary conditions, in the finite element analysis (FEA), during unloading. It was also observed that incorporation of the Bauschinger effect and permanent softening is a key for accurate springback prediction and, therefore, the present model performs better than the one which is based only on isotropic hardening without any hardening stagnation.

  4. Optimization of laser welding of DP/TRIP steel sheets using statistical approach

    NASA Astrophysics Data System (ADS)

    Reisgen, U.; Schleser, M.; Mokrov, O.; Ahmed, E.

    2012-02-01

    Generally, the quality of a weld joint is directly influenced by the welding input parameter settings. Selection of proper process parameters is important to obtain the desired weld bead profile and quality. In this research work, numerical and graphical optimization techniques of the CO 2 laser beam welding of dual phase (DP600)/transformation induced plasticity (TRIP700) steel sheets were carried out using response surface methodology (RSM) based on Box-Behnken design. The procedure was established to improve the weld quality, increase the productivity and minimize the total operation cost by considering the welding parameters range of laser power (2-2.2 kW), welding speed (40-50 mm/s) and focus position (-1 to 0 mm). It was found that, RSM can be considered as a powerful tool in experimental welding optimization, even when the experimenter does not have a model for the process. Strong, efficient and low cost weld joints could be achieved using the optimum welding conditions.

  5. Characterization of the Fracture Toughness of TRIP 800 Sheet Steels Using Microstructure-Based Finite Element Analysis

    SciTech Connect

    Soulami, Ayoub; Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-04-01

    Recently, several studies conducted by automotive industry revealed the tremendous advantages of Advanced High Strength Steels (AHSS). TRansformation Induced Plasticity (TRIP) steel is one of the typical representative of AHSS. This kind of materials exhibits high strength as well as high formability. Analyzing the crack behaviour in TRIP steels is a challenging task due to the microstructure level inhomogeneities between the different phases (Ferrite, Bainite, Austenite, Martensite) that constitute these materials. This paper aims at investigating the fracture resistance of TRIP steels. For this purpose, a micromechanical finite element model is developed based on the actual microstructure of a TRIP 800 steel. Uniaxial tensile tests on TRIP 800 sheet notched specimens were also conducted and tensile properties and R-curves (Resistance curves) were determined. The comparison between simulation and experimental results leads us to the conclusion that the method using microstructure-based representative volume element (RVE) captures well enough the complex behavior of TRIP steels. The effect of phase transformation, which occurs during the deformation process, on the toughness is observed and discussed.

  6. Effect of Retained Austenite on the Fracture Toughness of Quenching and Partitioning (Q&P)-Treated Sheet Steels

    NASA Astrophysics Data System (ADS)

    Wu, Riming; Li, Wei; Zhou, Shu; Zhong, Yong; Wang, Li; Jin, Xuejun

    2014-04-01

    Fracture toughness K IC was measured by double edge-notched tension (DENT) specimens with fatigue precracks on quenching and partitioning (Q&P)-treated high-strength (ultimate tensile strength [UTS] superior to 1200 MPa) sheet steels consisting of 4 to 10 vol pct of retained austenite. Crack extension force, G IC, evaluated from the measured K IC, is used to analyze the role of retained austenite in different fracture behavior. Meanwhile, G IC is deduced by a constructed model based on energy absorption by martensite transformation (MT) behavior of retained austenite in Q&P-treated steels. The tendency of the change of two results is in good agreement. The Q&P-treated steel, quenched at 573 K (300 °C), then partitioned at 573 K (300 °C), holding for 60 seconds, has a fracture toughness of 74.1 MPa·m1/2, which is 32 pct higher than quenching and tempering steel (55.9 MPa·m1/2), and 16 pct higher than quenching and austempering (QAT) steel (63.8 MPa·m1/2). MT is found to occur preferentially at the tips of extension cracks on less stable retained austenite, which further improves the toughness of Q&P steels; on the contrary, the MT that occurs at more stable retained austenite has a detrimental effect on toughness.

  7. Transport of aqueous organic compounds in thermoplastic geomembranes. 2: Mass flux estimates and practical implications

    SciTech Connect

    Park, J.K.; Hoopes, J.A.; Sakti, J.P.

    1996-09-01

    The transient and steady-state mass fluxes were estimated based on partition and diffusion coefficients and compared with fluxes through holes in liner systems under representative field conditions. Stretched high-density polyethylene (HDPE), unstretched very low-density polyethylene (VLDPE), and unstretched polyvinyl chloride (PVC) had 2.0--2.5, 4.4--5.2, and 8.4--10.8 times greater permeabilities than unstretched HDPE, respectively. The maximum instantaneous mass flux decreased by more than 15 times as the initial aqueous concentration decreased from 100 to 10 mg/L and as the HDPE thickness increased from 0.76 to 2.54 mm. The maximum instantaneous mass flux increased by 1.7 times when a HDPE geomembrane was stretched by 5% of its original length. The flux caused by steady-state permeation through the intact geomembrane, which has so far been neglected, was comparable to the flux through the geomembrane with large holes alone but more than three to 34 times greater than the flux through the geomembrane with small holes alone, implying that the permeation through the intact geomembrane may pose serious environmental contamination.

  8. Influence of the geomembrane on time-lapse ERT measurements for leachate injection monitoring.

    PubMed

    Audebert, M; Clément, R; Grossin-Debattista, J; Günther, T; Touze-Foltz, N; Moreau, S

    2014-04-01

    Leachate recirculation is a key process in the operation of municipal waste landfills as bioreactors. To quantify the water content and to evaluate the leachate injection system, in situ methods are required to obtain spatially distributed information, usually electrical resistivity tomography (ERT). However, this method can present false variations in the observations due to several parameters. This study investigates the impact of the geomembrane on ERT measurements. Indeed, the geomembrane tends to be ignored in the inversion process in most previously conducted studies. The presence of the geomembrane can change the boundary conditions of the inversion models, which have classically infinite boundary conditions. Using a numerical modelling approach, the authors demonstrate that a minimum distance is required between the electrode line and the geomembrane to satisfy the good conditions of use of the classical inversion tools. This distance is a function of the electrode line length (i.e. of the unit electrode spacing) used, the array type and the orientation of the electrode line. Moreover, this study shows that if this criterion on the minimum distance is not satisfied, it is possible to significantly improve the inversion process by introducing the complex geometry and the geomembrane location into the inversion tools. These results are finally validated on a field data set gathered on a small municipal solid waste landfill cell where this minimum distance criterion cannot be satisfied.

  9. Geomembrane barriers using integral fiber optics to monitor barrier integrity

    DOEpatents

    Staller, George E.; Wemple, Robert P.

    1996-01-01

    This invention provides a geomembrane or geotextile with embedded optical sensors that are used to monitor the status of containment site barriers. Fiber optic strands are used to form the sensors that can detect and monitor conditions at the sites such as breaches, slope creep, subsidence, leachate levels, fires, and types of materials present or leaking from the site. The strands are integral to the membrane or textile materials. The geosythetic membrane is deployed at the site in a fashion similar to carpet laying. Edges of the membrane or textile are joined to form a liner and the ends of the membrane or textile become the connection zones for obtaining signals from the sensors. A connection interface with a control system to generate Optical Time Delay Response or other light signals for transmission to the optic fiber strands or sensors and also to receive reflected signals from the sensors is included in the system. Software to interpret the sensor signals can be used in the geosythetic monitoring system.

  10. Geomembrane barriers using integral fiber optics to monitor barrier integrity

    DOEpatents

    Staller, G.E.; Wemple, R.P.

    1996-10-22

    This invention provides a geomembrane or geotextile with embedded optical sensors that are used to monitor the status of containment site barriers. Fiber optic strands are used to form the sensors that can detect and monitor conditions at the sites such as breaches, slope creep, subsidence, leachate levels, fires, and types of materials present or leaking from the site. The strands are integral to the membrane or textile materials. The geosynthetic membrane is deployed at the site in a fashion similar to carpet laying. Edges of the membrane or textile are joined to form a liner and the ends of the membrane or textile become the connection zones for obtaining signals from the sensors. A connection interface with a control system to generate Optical Time Delay Response or other light signals for transmission to the optic fiber strands or sensors and also to receive reflected signals from the sensors is included in the system. Software to interpret the sensor signals can be used in the geosynthetic monitoring system. 6 figs.

  11. Effects of heat input on mechanical properties of metal inert gas welded 1.6 mm thick galvanized steel sheet

    NASA Astrophysics Data System (ADS)

    Rafiqul, M. I.; Ishak, M.; Rahman, M. M.

    2012-09-01

    It is usually a lot easier and less expensive to galvanize steel before it is welded into useful products. Galvanizing afterwards is almost impossible. In this research work, Galvanized Steel was welded by using the ER 308L stainless steel filler material. This work was done to find out an alternative way of welding and investigate the effects of heat input on the mechanical properties of butt welded joints of Galvanized Steel. A 13.7 kW maximum capacity MIG welding machine was used to join 1.6 mm thick sheet of galvanized steel with V groove and no gap between mm. Heat inputs was gradually increased from 21.06 to 25.07 joules/mm in this study. The result shows almost macro defects free welding and with increasing heat input the ultimate tensile strength and welding efficiency decrease. The Vickers hardness also decreases at HAZ with increasing heat input and for each individual specimen; hardness was lowest in heat affected zone (HAZ), intermediate in base metal and maximum in welded zone. The fracture for all specimens was in the heat affected zone while testing in the universal testing machine.

  12. Preparation of High Silicon Electrical Steel Sheets with Strong {100} Recrystallization Texture by the Texture Inheritance of Initial Columnar Grains

    NASA Astrophysics Data System (ADS)

    Pan, Hongjiang; Zhang, Zhihao; Xie, Jianxin

    2016-05-01

    Texture evolutions and recrystallization texture features in warm- and cold-rolled sheets of high silicon electrical steel with two different initial microstructures (columnar-grained and equiaxed-grained microstructures) were investigated. The relationships between the recrystallization textures and the initial textures (the textures before rolling) of the samples were analyzed. The results showed that after annealing at 1073 K (800 °C) for 1 hour, strong {100} recrystallization textures with volume fractions of more than 47 pct were obtained in the columnar-grained samples fabricated by warm and cold rolling along the growing direction of the columnar grains. While after rolling and annealing in the same processes, only 12.8 pct volume fractions of {100} recrystallization texture were revealed in the equiaxed-grained samples. The formation of strong {100} recrystallization texture in the annealed sheets of high silicon electrical steel with initial columnar grains was attributed to the favorable texture inheritance of the initial texture during rolling and annealing. The columnar grains of strong near {100}<001> ({100}<001> {310}<001>) orientation in the samples before rolling were transferred into deformed grains with orientations such as {100}<011> and {100}<012>. after rolling. Afterwards, these deformed grains were further transferred into {100} oriented recrystallized grains, which formed strong {100} recrystallization texture in the annealed sheets and exhibited preferable soft magnetic properties.

  13. Investigation of Ductile Damage in DP980 Steel Sheets Using Mechanical Tests and X-ray Micro-Tomography

    NASA Astrophysics Data System (ADS)

    Mishra, A.; Leguen, C.; Thuillier, S.; Maire, E.

    2011-05-01

    This study is part of a broader research project on the prediction of formability limits in bending on radius of the order of the sheet thickness, based on ductile damage. As a first step, ductile damage in DP980 steel sheet was investigated by means of micro-tomography and mechanical testing, including tensile and simple shear tests. The local strain in tension was measured with a digital image correlation device up to rupture, on macroscopic samples of standard dimensions. Moreover, interrupted tensile tests on smaller specimen were also performed, in order to analyze the void distribution by X-ray micro-tomography. The final aim is to perform numerical simulation of the tests, with Gurson-Tvergaard-Needleman model, to take into account the influence of ductile damage on the mechanical behavior. A fair description of the void volume fraction was obtained as well as the stress level, in the case of small-size specimen.

  14. Fracture Prediction for High-strength Steel Sheet Subjected to Draw-bending Using Forming Limit Stress Criterion

    NASA Astrophysics Data System (ADS)

    Sekiguchi, C.; Hakoyama, T.; Kuwabara, T.; Fukiharu, H.

    2016-08-01

    A fracture criterion for sheet metals subjected to draw-bending is investigated using the concept of the forming limit stress criterion. The test material used is a 1.0-mm-thick high- strength steel sheet with a tensile strength of 590MPa. The specimen undergoes bendingunbending under tension when passing over the die profile. The drawing speed was set to 5-100 mm • s-1. The magnitude of true stress σDB when a specimen fractured has been precisely determined. Moreover, multiaxial tube expansion tests of the test material are performed to measure the forming limit stress σPT of the test material under plane-strain tension. It is found that σDB is larger than σPT by 2.8-6.3%. Therefore, it is concluded that the forming limit stress criterion is effective as a fracture criterion in draw-bending.

  15. Two-beam Laser Brazing of Thin Sheet Steel for Automotive Industry Using Cu-base Filler Material

    NASA Astrophysics Data System (ADS)

    Mittelstädt, C.; Seefeld, T.; Reitemeyer, D.; Vollertsen, F.

    This work shows the potential of two-beam laser brazing for joining both Zn-coated steel and 22MnB5. Brazing of Zn-coated steel sheets using Cu-Si filler wire is already state of the art in car manufacturing. New press-hardened steels like 22MnB5 are more and more used in automotive industry, offering high potential to save costs and improve structural properties (reduced weight / higher stiffness). However, for joining of these ultra-high strength steels investigations are mandatory. In this paper, a novel approach using a two-beam laser brazing process and Cu-base filler material is presented. The use of Cu-base filler material leads to a reduced heat input, compared to currently applied welding processes, which may result in benefits concerning distortion, post processing and tensile strength of the joint. Reliable processing at desired high speeds is attained by means of laser-preheating. High feed rates prevent significant diffusion of copper into the base material.

  16. Springback evaluation for TRIP 800 steel sheets by simple bending tests

    NASA Astrophysics Data System (ADS)

    Avellaneda, F. J.; Miguel, V.; Coello, J.; Martínez, A.; Calatayud, A.

    2012-04-01

    TRIP steels, or Transformed Induced Plasticity steels, have excellent mechanical properties if compared with conventional steels. Strain hardening is also greater, thus they offer a good combination of strength and formability properties that may be justified by the multiphase structure of these steels. The highlighted characteristic of these steels is that they modify the microstructure with the deformation process as part of the austenite transforms to martensite, with the consequent change of the material properties. One of the main problems of TRIP steels is strong elastic recovery, or springback, after forming. In this work, the springback phenomenon is evaluated by bending tests and the influence of the variables involved in it is determined. The factor found to affect material recovery the most was the bending angle. Experimental bending forces do not agree with theoretical predictions.

  17. Steel--Project Fact Sheet: Recycling Acid and Metal Salts from Pickling Liquors

    SciTech Connect

    Poole, L.; Recca, L.

    1999-01-14

    Regenerating hydrochloric acids from metal finishing pickling baths reduces costs, wastes, and produces a valuable by-product--ferrous sulfate. Order your copy of this OIT project fact sheet and learn more about how your company can benefit.

  18. Dual-phase steel sheets under cyclic tension–compression to large strains: Experiments and crystal plasticity modeling

    NASA Astrophysics Data System (ADS)

    Zecevic, Milovan; Korkolis, Yannis P.; Kuwabara, Toshihiko; Knezevic, Marko

    2016-11-01

    In this work, we develop a physically-based crystal plasticity model for the prediction of cyclic tension-compression deformation of multi-phase materials, specifically dual-phase (DP) steels. The model is elasto-plastic in nature and integrates a hardening law based on statistically stored dislocation density, localized hardening due to geometrically necessary dislocations (GNDs), slip-system-level kinematic backstresses, and annihilation of dislocations. The model further features a two level homogenization scheme where the first level is the overall response of a two-phase polycrystalline aggregate and the second level is the homogenized response of the martensite polycrystalline regions. The model is applied to simulate a cyclic tension-compression-tension deformation behavior of DP590 steel sheets. From experiments, we observe that the material exhibits a typical decreasing hardening rate during forward loading, followed by a linear and then a non-linear unloading upon the load reversal, the Bauschinger effect, and changes in hardening rate during strain reversals. To predict these effects, we identify the model parameters using a portion of the measured data and validate and verify them using the remaining data. The developed model is capable of predicting all the particular features of the cyclic deformation of DP590 steel, with great accuracy. From the predictions, we infer and discuss the effects of GNDs, the backstresses, dislocation annihilation, and the two-level homogenization scheme on capturing the cyclic deformation behavior of the material.

  19. Effect of gadolinium addition on the corrosion, wear, and neutron absorbing behaviors of duplex stainless steel sheet

    NASA Astrophysics Data System (ADS)

    Baik, Youl; Choi, Yong; Moon, Byung M.; Sohn, Dong S.; Bogdanov, S. G.; Pirogov, A. N.

    2015-11-01

    In order to develop the neutron absorbing and shield materials, a hot-rolled 0.02%-Gd duplex stainless steel was prepared with 55 vol. % of ferrite and 45 vol. % of austenite. The σ phase with an average grain size of 9-11 μm in austenitic (γ) grains tended to be elongated parallel to the rolling direction, with (100) poles concentrated towards the normal direction, and (110) poles located between the normal and radial directions (ND and RD, respectively). Most of the gadolinium existed as sub-micro-meter-sized Gd2O3 and GdCrO3 precipitates. The yield strength, ultimate tensile strength, elongation, and microhardness of the 0.02%-Gd duplex stainless steel were 522.8 MPa, 700.2 MPa, 38.1%, and 258.5-314.7 HV, respectively. The friction coefficient and wear resistance were 3.11 and 0.004 mg/kg/cycle, respectively. The corrosion potential and corrosion rate of the 0.02%-Gd duplex stainless steel were-0.448 V SHE and 1.263 × 10-3 A/cm2 for 1M-HCl,-0.544 V SHE and 2.619 × 10-3 A/cm2 for 1M-NaCl,-0.299 V SHE and 1.469 × 10-3 A/cm2 for 1M-H2SO4, and-0.607 V SHE and 2.295 × 10-3 A/cm2 for synthetic water, respectively. The coefficient of neutron transmission for the 0.02%-Gd duplex stainless steel sheet of 2 mm thickness at neutron beam wavelength of 0.48 nm was 0.6.

  20. Laser-assisted shearing of stainless steel and spring steel plates with the use of a laser scanner system - new hybrid production technology for the sheet metal industry

    NASA Astrophysics Data System (ADS)

    Emonts, Michael; Brecher, Christian

    The Fraunhofer IPT recently developed a new hybrid laser-assisted shearing process which enables conventional punching machines to produce punched sheared edges with continuous flush-cut surfaces in stainless steel plates (1.4301), spring steel plates (1.4310) and titanium alloy plates (3.7165). The new combination of localised laser-induced softening of the plate material in the shearing zone and the shearing process significantly reduces both process forces and process-related noise emissions. A modular system-upgrade for existing punching machines allows laser-assisted shearing to be implemented without the need for expensive new machine designs. The principle of the laser-assisted shearing process is based on briefly and selectively heating the material in the shearing zone via local absorption of laser radiation on the underside of the sheet metal plate before the punching tool comes into contact on the upper side of the metal plate. Laser-induced heating softens the material in the shearing zone within the material within a few tenths of a second. The laser-induced softening mechanisms also lead to a significant decrease of cutting forces as well as a reduction of tool wear, warping and noise emissions.

  1. Assessment of the Critical Parameters Influencing the Edge Stretchability of Advanced High-Strength Steel Sheet

    NASA Astrophysics Data System (ADS)

    Pathak, N.; Butcher, C.; Worswick, M.

    2016-09-01

    The edge formability of ferritic-martensitic DP (dual-phase) and ferritic-bainitic CP (complex-phase) steels was evaluated using a hole expansion test for different edge conditions. Hole expansion tests involving the standard conical punch as well as a custom flat punch were performed to investigate formability when the hole is expanded out-of-plane (conical punch) and in-plane using the flat punch. A range of edge conditions were considered, in order to isolate the influence of a range of factors thought to influence edge formability. The results demonstrate that work hardening and void damage at the sheared edge govern formability, while the sheared surface quality plays a minor or secondary role. A comparison of the edge stretching limits of DP and CP steels demonstrates the advantages of a ferritic-bainitic microstructure for forming operations with severe local deformation as in a stretch-flanging operation. A comparison of a traditional DP780 steel with a CP steel of similar strength showed that the edge stretching limit of the CP steel was three times larger than that of the DP780.

  2. Laser-Assisted Sheet Metal Working of High Strength Steels in Serial Production

    NASA Astrophysics Data System (ADS)

    Brecher, Christian; Emonts, Michael; Eckert, Markus

    Within the sheet metal working industry the demand for thinner sheet materials with very high strength is growing due to the increasing need to save energy and a responsible use of natural resources. The high strength and the low ductility restricts using state of art technology to sheer, bend, emboss or deep draw parts with the needed complexity and quality. The Fraunhofer IPT developed a combination of laser-assisted preheating and conventional punching to a new hybrid technology which allows to shear, bend, emboss and draw high strength materials with a high quality and complexity in a serial production.

  3. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    DOEpatents

    Thomas, G.; Ahn, J.H.; Kim, N.J.

    1986-10-28

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar[sub 3] temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics. 3 figs.

  4. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    DOEpatents

    Thomas, Gareth; Ahn, Jae-Hwan; Kim, Nack-Joon

    1986-01-01

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar.sub.3 temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics.

  5. Study and numerical analysis on formability of quenching and partitioning steel sheets of auto-body

    NASA Astrophysics Data System (ADS)

    Hu, Xing; Liu, Yifan; Zhu, Lin

    2013-05-01

    Advanced high strength steel is the basic structure material for lightweight design and safety enhancement for automobile industry. Quenching and partitioning steel is a recently developed kind of low carbon and low alloy material with retained Austenite for the requirements of both high strength and high ductility. This paper focuses on the formability of a hinge pillar for some car under numerical modelling analysis. The results show that QP980 has an equal elongation comparing with DP590. Moreover, the numerical modelling results of QP980 are more sensitive to the selection of yielding equation comparing with DP590.

  6. 78 FR 79667 - Stainless Steel Sheet and Strip in Coils From Japan: Initiation of Expedited Changed...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-31

    ... Sheet and Strip in Coils from Japan: Final Results of Antidumping Duty Administrative Review, 75 FR 6631... balance iron. Permanent magnet iron-chromium-cobalt alloy stainless strip is also excluded from the scope... temperature corrosion. It has a melting point of 1390 degrees Celsius and displays a creep rupture limit of...

  7. Metal release from stainless steel powders and massive sheets--comparison and implication for risk assessment of alloys.

    PubMed

    Hedberg, Yolanda; Mazinanian, Neda; Odnevall Wallinder, Inger

    2013-02-01

    Industries that place metal and alloy products on the market are required to demonstrate that they are safe for all intended uses, and that any risks to humans, animals or the environment are adequately controlled. This requires reliable and robust in vitro test procedures. The aim of this study is to compare the release of alloy constituents from stainless steel powders of different grades (focus on AISI 316L) and production routes into synthetic body fluids with the release of the same metals from massive sheets in relation to material and surface characteristics. The comparison is justified by the fact that the difference between massive surfaces and powders from a metal release/dissolution and surface perspective is not clearly elucidated within current legislations. Powders and abraded and aged (24 h) massive sheets were exposed to synthetic solutions of relevance for biological settings and human exposure routes, for periods of up to one week. Concentrations of released iron, chromium, nickel, and manganese in solution were measured, and the effect of solution pH, acidity, complexation capacity, and proteins elucidated in relation to surface oxide composition and its properties. Implications for risk assessments based on in vitro metal release data from alloys are elucidated.

  8. Effect of laser incidence angle on cut quality of 4 mm thick stainless steel sheet using fiber laser

    NASA Astrophysics Data System (ADS)

    Mullick, Suvradip; Agrawal, Arpit Kumar; Nath, Ashish Kumar

    2016-07-01

    Fiber laser has potential to outperform the more traditionally used CO2 lasers in sheet metal cutting applications due to its higher efficiency, better beam quality, reliability and ease of beam delivery through optical fiber. It has been however, reported that the higher focusability and shorter wavelength are advantageous for cutting thin metal sheets up to about 2 mm only. Better focasability results in narrower kerf-width, which leads to an earlier flow separation in the flow of assist gas within the kerf, resulting in uncontrolled material removal and poor cut quality. However, the advarse effect of tight focusability can be taken care by shifting the focal point position towards the bottom surface of work-piece, which results in a wider kerf size. This results in a more stable flow within the kerf for a longer depth, which improves the cut quality. It has also been reported that fiber laser has an unfavourable angle of incidence during cutting of thick sections, resulting in poor absorption at the metal surface. Therefore, the effect of laser incidence angle, along with other process parameters, viz. cutting speed and assist gas pressure on the cut quality of 4 mm thick steel sheet has been investigated. The change in laser incidence angle has been incorporated by inclining the beam towards and away from the cut front, and the quality factors are taken as the ratio of kerf width and the striation depth. Besides the absorption of laser radiation, beam inclination is also expected to influence the gas flow characteristics inside the kerf, shear force phenomena on the molten pool, laser beam coupling and laser power distribution at the inclined cut surface. Design of experiment has been used by implementing response surface methodology (RSM) to study the parametric dependence of cut quality, as well as to find out the optimum cut quality. An improvement in quality has been observed for both the inclination due to the combined effect of multiple phenomena.

  9. Two-surface plasticity Model and Its Application to Spring-back Simulation of Automotive Advanced High Strength Steel Sheets

    NASA Astrophysics Data System (ADS)

    Park, Taejoon; Seok, Dong-Yoon; Lee, Chul-Hwan; Noma, Nobuyasu; Kuwabara, Toshihiko; Stoughton, Thomas B.; Chung, Kwansoo

    2011-08-01

    A two-surface isotropic-kinematic hardening law was developed based on a two-surface plasticity model previously proposed by Lee et al., (2007, Int. J. Plast. 23, 1189-1212). In order to properly represent the Bauschinger and transient behaviors as well as permanent softening during reverse loading with various pre-strains, both the inner yield surface and the outer bounding surface expand (isotropic hardening) and translate (kinematic hardening) in this two-surface model. As for the permanent softening, both the isotropic hardening and the kinematic hardening evolution of the outer bounding surface were modified by introducing softening parameters. The numerical formulation was also developed based on the incremental plasticity theory and the developed constitutive law was implemented into the commercial finite element program, ABAQUS/Explicit and ABAQUS/Standard using the user-defined material subroutines. In this work, a dual phase (DP) steel was considered as an advanced high strength steel sheet and uni-axial tension tests and uni-axial tension-compression-tension tests were performed for the characterization of the material property. For a validation purpose, the developed two-surface plasticity model was applied to the 2-D draw bending test proposed as a benchmark problem of the NUMISHEET 2011 conference and successfully validated with experiments.

  10. An Investigation of The Reticulated Foam - Perforated Steel Sheet Sandwich Structure As A Blast Mitigation Media

    NASA Astrophysics Data System (ADS)

    Nguyen, Thuy-Tien Ngoc; Proud, William; Institute of Shock Physics, Imperial College London Collaboration; Royal British Legion CentreBlast Injury Studies at Imperial College London Collaboration

    2015-06-01

    Explosions have always been the main cause of injuries during battles and conflicts, with improvised explosive devices (IEDs) becoming more and more common nowadays. In this paper, the interaction between blast waves and sandwich structures of reticulated foam and perforated sheets, with varying thickness and configuration, is studied using an air-driven shock tube apparatus. The mitigation effects for primary blast injuries of these structures are discussed in terms of pulse shape, pressure magnitude as well as shock impulse. Schlieren photography together with other high-speed imaging was also used to visually investigate the matter. The results show that lower open area of perforated sheet and increased thickness of foam offer best protection. However, below a threshold thickness, no mitigation is seen. The Institute of Shock Physics acknowledges the support of AWE, Aldermaston, UK and Imperial College London. The Centre for Blast Injury Studies acknowledges the support of the Royal British Legion and Imperial College London.

  11. Effect of Off-γ-fiber Texture Components on R-value Anisotropy and Cup-Drawing Behavior in High-Strength Steel Sheets

    NASA Astrophysics Data System (ADS)

    Kim, Eun-Young; Choi, Shi-Hoon; Yoon, Jeong Whan

    2011-08-01

    A crystal plasticity finite element method (CPFEM) was used to capture the effect of off-γ-fiber texture components on R-value anisotropy and cup-drawing behavior in high-strength steel (HSS) sheets. Macrotexture analysis using XRD was conducted to capture the texture components typical in HSS sheets. The orientation distribution function around a single ideal component with the Gaussian standard functions was calculated to create the γ-fiber texture and off-γ-fiber texture components. For the polycrystal model, the material behavior was described using crystal plasticity theory, in which each integration point in the element was considered to be a discrete orientation of polycrystalline HSS sheets. The R-value anisotropy and cup-drawing behavior of HSS sheets containing the γ-fiber texture and off-γ-fiber texture components were simulated using CPFEM.

  12. Local Laser Strengthening of Steel Sheets for Load Adapted Component Design in Car Body Structures

    NASA Astrophysics Data System (ADS)

    Jahn, Axel; Heitmanek, Marco; Standfuss, Jens; Brenner, Berndt; Wunderlich, Gerd; Donat, Bernd

    The current trend in car body construction concerning light weight design and car safety improvement increasingly requires an adaption of the local material properties on the component load. Martensitic hardenable steels, which are typically used in car body components, show a significant hardening effect, for instance in laser welded seams. This effect can be purposefully used as a local strengthening method. For several steel grades the local strengthening, resulting from a laser remelting process was investigated. The strength in the treated zone was determined at crash relevant strain rates. A load adapted design of complex reinforcement structures was developed for compression and bending loaded tube samples, using numerical simulation of the deformation behavior. Especially for bending loaded parts, the crash energy absorption can be increased significantly by local laser strengthening.

  13. Analytical study of the performance of a geomembrane leak detection system.

    PubMed

    Lugli, Francesco; Mahler, Claudio Fernando

    2016-05-01

    The electrical detection of leaks in geomembranes is a method that allows identifying leakage of contaminants in lined facilities (e.g. sanitary landfills, pollutant ponds, etc.). The procedure in the field involves placing electrodes above and below the geomembrane, to generate an electrical current, which in turn engenders an electric potential distribution in the protective layer (generally a clayey soil). The electric potential will be greater in areas with higher current density, i.e. near leaks. In this study, we combined models from the literature to carry out a parametric analysis to identify the variables that most influence the amplitude of the electrical signals produced by leaks. The basic hypothesis is that the electrical conduction phenomena in a liner system could be depicted by a direct current circuit. After determining the value of the current at the leak, we calculated the electric potential distribution according to the model of Darilek and Laine. This enabled analysing the sensitivity of the parameters, which can be useful in the design of landfills and facilitate the location of leaks. This study showed that geomembranes with low electrical resistance (owing to low thickness, low resistivity, or extensive area) can hinder the leak detection process. In contrast, low thickness and high resistivity of the protection layer magnify the leak signal. PMID:27094694

  14. Error assessment in post-necking strain hardening behaviour identification of mild steel sheet

    NASA Astrophysics Data System (ADS)

    Coppieters, S.; Hakoyama, T.; Denys, K.; Debruyne, D.; Kuwabara, T.

    2016-08-01

    The information hidden in the diffuse neck of a tensile test on a thin metal sheet can be extracted using a special case of the non-linear virtual fields method yielding the so-called post-necking strain hardening behaviour. The method, however, requires a number of assumptions which are scrutinized in this paper. To eliminate experimental errors which could potentially hamper the assessment, virtual test data (i.e. strain fields at different load steps) is generated using a FE model of the tensile test. The identification strategy is then used to retrieve the reference strain hardening behaviour used in the FE simulation. This approach is used to study the necessity of incorporating rate-dependent plasticity in the identification procedure. Additionally, the necessary plane stress condition in the diffuse neck is studied.

  15. Numerical analysis of high strain rate failure of electro-magnetically loaded steel sheets

    NASA Astrophysics Data System (ADS)

    Erice, Borja; Mohr, Dirk

    2015-09-01

    Electro-magnetic forces provide a potentially power full means in designing dynamic experiments with active control of the loading conditions. This article deals with the development of computational models to simulate the thermo-mechanical response of electro-magnetically loaded metallic structures. The model assumes linear electromagnetic constitutive equations and time-independent electric induction to estimate the Joule heating and the Lorentz forces. The latter are then taken into account when evaluating stress equilibrium. A thermo-visco-plastic model with Johnson-Cook type of temperature and strain rate dependence and combined Swift-Voce hardening is used to evaluate the material's thermo-mechanical response. As a first application, the model is used to analyse the effect of electro-magnetic loading on the ductility of advanced high strength steels.

  16. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  17. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    SciTech Connect

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-04

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  18. Laser-Assisted Bending of Sharp Angles With Small Fillet Radius on Stainless Steel Sheets: Analysis of Experimental Set-Up and Processing Parameters

    NASA Astrophysics Data System (ADS)

    Gisario, Annamaria; Barletta, Massimiliano; Venettacci, Simone; Veniali, Francesco

    2015-06-01

    Achievement of sharp bending angles with small fillet radius on stainless steel sheets by mechanical bending requires sophisticated bending device and troublesome operational procedures, which can involve expensive molds, huge presses and large loads. In addition, springback is always difficult to control, thus often leading to final parts with limited precision and accuracy. In contrast, laser-assisted bending of metals is an emerging technology, as it often allows to perform difficult and multifaceted manufacturing tasks with relatively small efforts. In the present work, laser-assisted bending of stainless steel sheets to achieve sharp angles is thus investigated. First, bending trials were performed by combining laser irradiation with an auxiliary bending device triggered by a pneumatic actuator and based on kinematic of deformable quadrilaterals. Second, laser operational parameters, that is, scanning speed, power and number of passes, were varied to identify the most suitable processing settings. Bending angles and fillet radii were measured by coordinate measurement machine. Experimental data were elaborated by combined ANalysis Of Mean (ANOM) and ANalysis Of VAriance (ANOVA). Based on experimental findings, the best strategy to achieve an aircraft prototype from a stainless steel sheet was designed and implemented.

  19. Investigation on Twisting and Side Wall Opening Occurring in Curved Hat Channel Products Made of High Strength Steel Sheets

    NASA Astrophysics Data System (ADS)

    Takamura, Masato; Fukui, Ayako; Yano, Hiroshi; Hama, Takayuki; Sunaga, Hideyuki; Makinouchi, Akitake; Asakawa, Motoo

    2011-08-01

    High strength steel sheets are becoming increasingly important for the weight reduction of automotive bodies to meet the requirements for reduced environmental impact. However, dimensional defects resulting from springback are serious issues, and effective methods of predicting and reducing such defects are necessary. In this study, we numerically and experimentally analyzed the mechanisms of dimensional inaccuracies caused by springback occurring in curved hat channel deep drawing products. The analysis was based on the static explicit FEM software "TP-STRUCT" (the solver part is known as "STAMP3D"). The results of the experiments and simulations similarly show that the twist angle is positive (right-hand system) when the drawing height is relatively large. We calculated the twist torque around the longitudinal axis using the stress distributions obtained by FE analysis. Through the investigation of twist torque and its transition during the drawing and die removal processes, we found that the negative torque generated by side wall opening occurring in the die removal process is the dominant factor of the positive twist. Knowing such mechanisms of twist in cases with a relatively large drawing height, we attempted to explore methods of reducing side wall opening by giving the side wall a stepped shape with the eventual aim of reducing twist. Consequently, we concluded that the stepped shape on the side wall has marked effects of reducing side wall opening, mainly through the elimination of bending-unbending effects on die shoulders, which was verified by observing the stress distribution obtained by FE analysis.

  20. Systematic study of polycrystalline flow during tension test of sheet 304 austenitic stainless steel at room temperature

    NASA Astrophysics Data System (ADS)

    Muñoz-Andrade, Juan D.

    2013-12-01

    By systematic study the mapping of polycrystalline flow of sheet 304 austenitic stainless steel (ASS) during tension test at constant crosshead velocity at room temperature was obtained. The main results establish that the trajectory of crystals in the polycrystalline spatially extended system (PCSES), during irreversible deformation process obey a hyperbolic motion. Where, the ratio between the expansion velocity of the field and the velocity of the field source is not constant and the field lines of such trajectory of crystals become curved, this accelerated motion is called a hyperbolic motion. Such behavior is assisted by dislocations dynamics and self-accommodation process between crystals in the PCSES. Furthermore, by applying the quantum mechanics and relativistic model proposed by Muñoz-Andrade, the activation energy for polycrystalline flow during the tension test of 304 ASS was calculated for each instant in a global form. In conclusion was established that the mapping of the polycrystalline flow is fundamental to describe in an integral way the phenomenology and mechanics of irreversible deformation processes.

  1. Systematic study of polycrystalline flow during tension test of sheet 304 austenitic stainless steel at room temperature

    SciTech Connect

    Muñoz-Andrade, Juan D.

    2013-12-16

    By systematic study the mapping of polycrystalline flow of sheet 304 austenitic stainless steel (ASS) during tension test at constant crosshead velocity at room temperature was obtained. The main results establish that the trajectory of crystals in the polycrystalline spatially extended system (PCSES), during irreversible deformation process obey a hyperbolic motion. Where, the ratio between the expansion velocity of the field and the velocity of the field source is not constant and the field lines of such trajectory of crystals become curved, this accelerated motion is called a hyperbolic motion. Such behavior is assisted by dislocations dynamics and self-accommodation process between crystals in the PCSES. Furthermore, by applying the quantum mechanics and relativistic model proposed by Muñoz-Andrade, the activation energy for polycrystalline flow during the tension test of 304 ASS was calculated for each instant in a global form. In conclusion was established that the mapping of the polycrystalline flow is fundamental to describe in an integral way the phenomenology and mechanics of irreversible deformation processes.

  2. Fiber laser welding of dual-phase galvanized sheet steel (DP590): traditional analysis and new quality assessment techniques

    NASA Astrophysics Data System (ADS)

    Miller, Stephanie; Pfeif, Erik; Kazakov, Andrei; Baumann, Esther; Dowell, Marla

    2016-03-01

    Laser welding has many advantages over traditional joining methods, yet remains underutilized. NIST has undertaken an ambitious initiative to improve predictions of weldability, reliability, and performance of laser welds. This study investigates butt welding of galvanized and ungalvanized dual-phase automotive sheet steels (DP 590) using a 10 kW commercial fiber laser system. Parameter development work, hardness profiles, microstructural characterization, and optical profilometry results are presented. Sound welding was accomplished in a laser power range of 2.0 kW to 4.5 kW and travel speed of 2000 mm/min to 5000 mm/min. Vickers hardness ranged from approximately 2 GPa to 4 GPa across the welds, with limited evidence of heat affected zone softening. Decreased hardness across the heat affected zone directly correlated to the appearance of ferrite. A technique was developed to non-destructively evaluate weld quality based on geometrical criteria. Weld face profilometry data were compared between light optical, metallographic sample, and frequency-modulated continuous-wave laser detection and ranging (FMCW LADAR) methods.

  3. Effect of the r-value change on the forming limit analysis for a ultra-low carbon steel sheet

    NASA Astrophysics Data System (ADS)

    Hakoyama, T.; Kuwabara, T.

    2016-08-01

    The effect of the r-value change on the accuracy of the forming limits predicted using the Marciniak-Kuczynski-type (M-K) forming limit analysis for a cold rolled interstitial- free (IF) steel sheet is investigated. Uniaxial tensile tests with a digital image correlation system are used to measure the r-value change. A tube subjected to tension-expansion loading under linear paths in the first quadrant of the stress space are performed to measure the multiaxial plastic deformation behavior and the forming limits of the test material. The observed differential hardening (DH) behavior is approximated by changing the material parameters of the Yld2000-2d yield function (Barlat et al, 2003) as functions of the reference plastic strain. The M-K analyses are performed using the r-value change and r-value constant DH model. It is concluded that the DH model considering the r-value change leads to the more accurate predicted forming limits.

  4. Determination of the effect of exposure to gasoline components on a high density polyethylene geomembrane using the comprehensive test system.

    PubMed

    Barrett, W M; Stessel, R I

    1999-05-31

    The comprehensive testing system (CTS) for geomembranes was used to test the compatibility of high-density polyethylene (HDPE) geomembrane landfill liner material with chemicals typically found in motor vehicle fuel. The CTS is a testing apparatus specifically designed to test the effects of simultaneously applying mechanical load, fluid head, and chemical exposure on the geomembrane. A combination of these factors is present on the geomembrane material in service, and the CTS provides a laboratory reproduction of actual field conditions. The article provides a description of gasoline based upon the desirable qualities of gasoline and provides background on testing of rubbers used in gasoline-powered engine parts. The test's chemicals were gasoline, motor oil, benzene, ethylbenzene, toluene, xylenes, and iso-octane (2,2,4 trimethyl pentane). This work found that gasoline had an effect on the geomembrane greater than the effect of any of the pure chemicals except ethylbenzene. Benzene, and the other aromatic compounds (ethylbenzene, toluene, and xylenes) are typically the primary regulatory concerns at fuel contaminated sites. The fact that gasoline had a greater effect on the performance of the HDPE geomembrane indicated that chemicals are present in gasoline which can decrease the performance of the containment structures used to hold gasoline, while not having a significant health risk. The clear implication is that risk assessments conducted on facilities must not only include the health risks of chemicals placed in a facility, but must also consider the effect of the chemical on a containment structure. The fact that low-health-risk chemicals may have a great impact on the effectiveness of containment structures leads to a possible synergistic mechanism where the low-health-risk chemicals enable a pathway for greater-health-risk chemicals to enter the environment.

  5. Designing the Color of Hot-Dip Galvanized Steel Sheet Through Destructive Light Interference Using a Zn-Ti Liquid Metallic Bath

    NASA Astrophysics Data System (ADS)

    Levai, Gabor; Godzsák, Melinda; Török, Tamas I.; Hakl, Jozsef; Takáts, Viktor; Csik, Attila; Vad, Kalman; Kaptay, George

    2016-07-01

    The color of hot-dip galvanized steel sheet was adjusted in a reproducible way using a liquid Zn-Ti metallic bath, air atmosphere, and controlling the bath temperature as the only experimental parameter. Coloring was found only for samples cooled in air and dipped into Ti-containing liquid Zn. For samples dipped into a 0.15 wt pct Ti-containing Zn bath, the color remained metallic (gray) below a 792 K (519 °C) bath temperature; it was yellow at 814 K ± 22 K (541 °C ± 22 °C), violet at 847 K ± 10 K (574 °C ± 10 °C), and blue at 873 K ± 15 K (600 °C ± 15 °C). With the increasing bath temperature, the thickness of the adhered Zn-Ti layer gradually decreased from 52 to 32 micrometers, while the thickness of the outer TiO2 layer gradually increased from 24 to 69 nm. Due to small Al contamination of the Zn bath, a thin (around 2 nm) alumina-rich layer is found between the outer TiO2 layer and the inner macroscopic Zn layer. It is proven that the color change was governed by the formation of thin outer TiO2 layer; different colors appear depending on the thickness of this layer, mostly due to the destructive interference of visible light on this transparent nano-layer. A complex model was built to explain the results using known relationships of chemical thermodynamics, adhesion, heat flow, kinetics of chemical reactions, diffusion, and optics. The complex model was able to reproduce the observations and allowed making predictions on the color of the hot-dip galvanized steel sample, as a function of the following experimental parameters: temperature and Ti content of the Zn bath, oxygen content, pressure, temperature and flow rate of the cooling gas, dimensions of the steel sheet, velocity of dipping the steel sheet into the Zn-Ti bath, residence time of the steel sheet within the bath, and the velocity of its removal from the bath. These relationships will be valuable for planning further experiments and technologies on color hot-dip galvanization of steel

  6. Experimental investigation of the effect of the material damage induced in sheet metal forming process on the service performance of 22MnB5 steel

    NASA Astrophysics Data System (ADS)

    Zhuang, Weimin; Xie, Dongxuan; Chen, Yanhong

    2016-06-01

    The use of ultra-high strength steels through sheet metal forming process offers a practical solution to the lightweight design of vehicles. However, sheet metal forming process not only produces desirable changes in material properties but also causes material damage that may adversely influence the service performance of the material formed. Thus, an investigation is conducted to experimentally quantify such influence for a commonly used steel (the 22MnB5 steel) based on the hot and cold forming processes. For each process, a number of samples are used to conduct a uniaxial tensile test to simulate the forming process. After that, some of the samples are trimmed into a standard shape and then uniaxially extended until fracture to simulate the service stage. Finally, a microstructure test is conducted to analyze the microdefects of the remaining samples. Based on the results of the first two tests, the effect of material damage on the service performance of 22MnB5 steel is analyzed. It is found that the material damages of both the hot and cold forming processes cause reductions in the service performance, such as the failure strain, the ultimate stress, the capacity of energy absorption and the ratio of residual strain. The reductions are generally lower and non-linear in the former process but higher and linear in the latter process. Additionally, it is found from the microstructure analysis that the difference in the reductions of the service performance of 22MnB5 by the two forming processes is driven by the difference in the micro damage mechanisms of the two processes. The findings of this research provide a useful reference in terms of the selection of sheet metal forming processes and the determination of forming parameters for 22MnB5.

  7. Experimental investigation of the effect of the material damage induced in sheet metal forming process on the service performance of 22MnB5 steel

    NASA Astrophysics Data System (ADS)

    Zhuang, Weimin; Xie, Dongxuan; Chen, Yanhong

    2016-07-01

    The use of ultra-high strength steels through sheet metal forming process offers a practical solution to the lightweight design of vehicles. However, sheet metal forming process not only produces desirable changes in material properties but also causes material damage that may adversely influence the service performance of the material formed. Thus, an investigation is conducted to experimentally quantify such influence for a commonly used steel (the 22MnB5 steel) based on the hot and cold forming processes. For each process, a number of samples are used to conduct a uniaxial tensile test to simulate the forming process. After that, some of the samples are trimmed into a standard shape and then uniaxially extended until fracture to simulate the service stage. Finally, a microstructure test is conducted to analyze the microdefects of the remaining samples. Based on the results of the first two tests, the effect of material damage on the service performance of 22MnB5 steel is analyzed. It is found that the material damages of both the hot and cold forming processes cause reductions in the service performance, such as the failure strain, the ultimate stress, the capacity of energy absorption and the ratio of residual strain. The reductions are generally lower and non-linear in the former process but higher and linear in the latter process. Additionally, it is found from the microstructure analysis that the difference in the reductions of the service performance of 22MnB5 by the two forming processes is driven by the difference in the micro damage mechanisms of the two processes. The findings of this research provide a useful reference in terms of the selection of sheet metal forming processes and the determination of forming parameters for 22MnB5.

  8. Optimal configuration and test parameters for the comprehensive test system for geomembrane liners

    SciTech Connect

    Stessel, R.I.

    1997-12-31

    Barriers to contaminant migration are a critical part of waste control engineering. Geomembranes (GMs) form one of the two key types of impermeable layer used in barrier systems. The other key barrier material is clay. Clays benefit from a very long history of geotechnical experience tying a range of laboratory tests, some very simple, to design interpretations in which the engineer may have confidence; GMs do not. The Comprehensive Test System (CTS) has been developed at the University of South Florida to permit testing of geomembrane liners in a manner that is both faster than current chemical-compatibility tests and more representative of exposure conditions. The test employs multi-axial deformation with cyclic loading, and can simultaneously expose the liner to potentially-hostile chemicals. These capabilities have been employed to develop a test protocol that generates a single-number parameter expressive of material strength. The test system has recently undergone upgrades and modifications to improve test reproducibility. In conjunction with the assessment of the changes and their effects, test parameters were evaluated. Data from an investigation will be presented to demonstrate the performance of the system. Key results from the range-finding effort, which was largely qualitative, will be discussed. Two are most important: First, the current commonly-employed strain rate is too fast. Second, it is possible to employ the CTS to produce significant differences without causing failure of the membrane, which is far different from current testing protocols, and should be of far greater interest to designers.

  9. Strong <001> recrystallization texture component in 6.5 wt% Si electrical steel thin sheets by secondary cold rolling and annealing

    NASA Astrophysics Data System (ADS)

    Pan, Hongjiang; Zhang, Zhihao; Mo, Yuanke; Xie, Jianxin

    2016-12-01

    In order to prepare thin sheet with a strong <001> texture component, secondary cold rolling and recrystallization annealing were carried out on a raw sheet of high silicon electrical steel (6.5 wt% Si). The raw sheet was obtained through a process of directional solidification, followed by warm and cold rolling, and annealing. The effects of secondary cold rolling reduction, annealing temperature and holding time on the recrystallization microstructure and texture were investigated. The formation of strong <001> texture component was analyzed. The results showed that the <001> texture component could be enhanced when the sheets were prepared through appropriate secondary cold rolling and annealing. It was ascribed to the cube and Goss recrystallized grains had frequency advantages as well as size advantages during nucleation. Furthermore, the cube and Goss recrystallized grains were easy to grow larger due to the advantage on grain boundary energy and surface energy. The samples prepared through secondary cold rolling with the reduction of 30% and annealing at 1300 °C for 1-5 h exhibited good magnetic properties. The magnetic induction B8 of the samples was 1.335-1.398 T and the core loss P10/50 and P10/400 were 0.383-0.391 W/kg and 5.935-6.422 W/kg, respectively.

  10. The Work Softening by Deformation-Induced Disordering and Cold Rolling of 6.5 wt pct Si Steel Thin Sheets

    NASA Astrophysics Data System (ADS)

    Wang, Xianglong; Li, Haoze; Zhang, Weina; Liu, Zhenyu; Wang, Guodong; Luo, Zhonghan; Zhang, Fengquan

    2016-09-01

    As-cast strip of 6.5 wt pct Si steel was fabricated by twin-roll strip casting. After hot rolling at 1323 K (1050 °C), thin sheets with the thickness of 0.35 mm were produced by warm rolling at 373 K (100 °C) with rolling reductions of 15, 25, 35, 45, 55, and 65 pct. Influence of warm rolling reduction on ductility was investigated by room temperature bending test. The measurement of macro-hardness showed that "work softening" could begin when the warm rolling reduction exceeded 35 pct. The room temperature ductility of the thin sheets gradually increased with the increase of warm rolling reductions, and the plastic deformation during bending began to form when the warm rolling reduction was greater than 45 pct, the 65 pct rolled thin sheet exhibited the maximum plastic deformation of about 0.6 pct during bending at room temperature, with a few small dimples having been observed on the fracture surfaces. B2-ordered domains were formed in the 15, 25, 35, 45, and 55 pct rolled specimens, and their average size decreased with the increase of warm rolling reductions. By contrast, no B2-ordered domain could be found in the 65 pct rolled specimen. It had been observed that large-ordered domains could be split into several small parts by the slip of partial super-dislocations during warm rolling, which led to significant decrease of the order degree to cause the phenomenon of deformation-induced disordering. On the basis of these results, cold rolling schedule was developed to successfully fabricate 0.25-mm-thick sheets with good surface qualities and magnetic properties from warm rolled sheets.

  11. Effect of Decarburization on Notch Sensitivity and Fatigue-Crack-Propagation Rates in 12 MoV Stainless-Steel Sheet

    NASA Technical Reports Server (NTRS)

    Herrnstein, William H., III; McEvily, Arthur J., Jr.

    1961-01-01

    Tests were conducted in order to determine the effect of surface decarburization on the notch sensitivity and rate of fatigue crack propagation in 12 MoV stainless-steel sheet at room temperature. Three specimen configurations were utilized in the course of the investigation: standard tensile specimen, 9-inch-wide specimens containing fatigue cracks or thread-cut notches of 0.005-inch radius, and 2-inch-wide specimens containing fatigue cracks. The 12 MoV stainless-steel sheet in the normal condition was found to have an ultimate tensile strength of 251 ksi and to be extremely notch sensitive. The material in the decarburized condition was found to have an ultimate tensile strength of 210 ksi and to be considerably stronger than the normal material in the presence of fatigue cracks. Decarburization did not appear to have any significant influence on the rate of fatigue crack propagation in the 2-inch-wide specimens at the stress levels considered. In addition to the tests, two methods for predicting residual static strength and their application to the material are discussed.

  12. 76 FR 2332 - Stainless Steel Sheet and Strip in Coils From Mexico; Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-13

    ... the order. This product is defined as a non-magnetic stainless steel manufactured to American Society... Results of Antidumping Duty Administrative Review, 75 FR 47780 (August 9, 2010) (Preliminary Results... 8, 2010, Allegheny Ludlum Corporation, AK Steel Corporation, and North American...

  13. Failure Orientation in Stretch Forming and Its Correlation with a Polycrystal Plasticity-Based Material Model for a Collection of Highly Formable Sheet Steels

    NASA Astrophysics Data System (ADS)

    An, Yuguo; Boterman, Romke; Atzema, Eisso; Abspoel, Michael; Scholting, Marc

    2016-07-01

    Robust design optimization techniques have been developed in recent years within the automotive industry with the aim of reducing scrap rates and improving process stability in sheet metal forming. These new techniques are able to take process variations and other sources of material scatter into account. Among the many material variables and inputs used, the yield criterion is an important aspect and this is used to describe the plastic behavior of sheet metals. To achieve a reliable output in an optimization study, the yield criterion selected must be representative of material response and scatter. However, simple material models that deviate from real material behavior are often used due to a lack of material data, which is usually a requirement when using more complex models. In the present research, a polycrystal plasticity-based CTFP model has been evaluated in stretch forming for a collection of highly formable sheet steel materials. The results demonstrate that the CTFP model can capture the yielding character and also detect the minor deviations presented by different coils. The stretching factor derived from the CTFP model, as opposed to the work hardening and ductility, has a dominant effect on failure for a collection of materials with similar mechanical properties. Results also indicate that plastic deformation causes texture evolution and, consequently, an evolving yield locus. Such changes in the yield locus during deformation have an effect on stretching and friction calibration in FE simulations.

  14. Interfacial Characterization of Dissimilar Joints Between Al/Mg/Al-Trilayered Clad Sheet to High-Strength Low-Alloy Steel

    NASA Astrophysics Data System (ADS)

    Macwan, A.; Jiang, X. Q.; Chen, D. L.

    2015-07-01

    Magnesium (Mg) alloys are increasingly used in the automotive and aerospace sectors to reduce vehicle weight. Al/Mg/Al tri-layered clad sheets are deemed as a promising alternative to improve the corrosion resistance and formability of Mg alloys. The structural application of Al/Mg/Al tri-layered clad sheets inevitably involves welding and joining in the multi-material vehicle body manufacturing. This study aimed to characterize the bonding interface microstructure of the Al/Mg/Al-clad sheet to high-strength low-alloy steel with and without Zn coating using ultrasonic spot welding at different levels of welding energy. It was observed that the presence of Zn coating improved the bonding at the interface due to the formation of Al-Zn eutectic structure via enhanced diffusion. At a higher level of welding energy, characteristic flow patterns of Zn into Al-clad layer were observed with an extensive penetration mainly along some high angle grain boundaries. The dissimilar joints without Zn coating made at a high welding energy of 800 J failed partially from the Al/Fe weld interface and partially from the Al/Mg clad interface, while the joints with Zn coating failed from the Al/Mg clad interface due to the presence of brittle Al12Mg17 phase.

  15. Influence of uniaxial, biaxial and plane strain pre-straining on the dynamic tensile properties of high strength sheet steels

    NASA Astrophysics Data System (ADS)

    Larour, P.; Verleysen, P.; Bleck, W.

    2006-08-01

    The influence of pre-straining and microstructure on the dynamic properties of car body high strength steels has been investigated at room temperature. The mechanical properties of a dual phase steel DP600, a TRIP steel TRIP700 and an austenitic steel AISI 301LN2B (1.4318) have been determined performing high speed servohydraulic and split-Hopkinson bar tensile tests in the strain rate range from 0.005s-1 up to 950s-1. The pre-straining modes and levels, respectively 10% uniaxial, 10% plane strain and 5% biaxial pre-straining, have been chosen in this investigation according to industrial use. 10% plane strain pre-straining brings the highest increase of yield and tensile strength values. 5% biaxial and 10% uniaxial pre-straining have similar effect on strength properties. The austenitic steel presents a pronounced minimum for tensile strength values at around 1/s. A combination of adiabatic heating and exothermic γ to α' transformation produces some significant softening effects in the austenitic steel grade.

  16. 75 FR 6631 - Stainless Steel Sheet and Strip in Coils from Japan: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-02-10

    ... Antidumping Duty Administrative Review, 74 FR 39615 (August 7, 2009) (Preliminary Results). We invited parties... Administrative Review, 74 FR 55539 (October 28, 2009). On November 18, 2009, we received case briefs from the... automotive catalytic converters is also excluded from the scope of this order. This stainless steel strip...

  17. The mechansims by which solute nitrogen affects phase transformations and mechanical properties of automotive dual-phase sheet steel

    NASA Astrophysics Data System (ADS)

    Brown, Tyson W.

    Dual-phase steels have seen increased use in automotive applications in recent years, in order to meet the goals of weight reduction and occupant safety. Variations in nitrogen content that may be encountered in steel sourced from a basic oxygen furnace process compared to an electric arc furnace process require that dual-phase steel producers understand the ways that nitrogen affects processing and properties. In the current work, the distribution of nitrogen was investigated in a dual-phase steel with a base chemistry of 0.1 C, 2.0 Mn, 0.2 Cr, 0.2 Mo (wt pct) across a range of nitrogen contents (30-159 ppm) with Al (0.2 and 0.08 wt pct), and Ti (0.02 wt pct) additions used for precipitation control of nitrogen amounts. The distribution of nitrogen amongst trapping sites, including precipitates, grain boundaries, dislocations, and interstitial sites (away from other types of defects) was determined from a combination of electrolytic dissolution, internal friction, and three-dimensional atom probe tomography experiments. Various mechanisms by which different amounts and locations of nitrogen affect phase transformations and mechanical properties were identified from quantitative metallography, dilatometric measurement of phase transformations, tensile testing, and nanoindentation hardness testing. Results indicate nitrogen that is not precipitated with Ti or Al (free nitrogen) partitions to austenite (and thus martensite) during typical intercritical annealing treatments, and is mostly contained in Cottrell atmospheres in martensite. Due to the austenite stabilizing effect of nitrogen, the presence of free nitrogen during intercritical annealing leads to a higher austenite fraction in certain conditions. Thus, the presence of free nitrogen in a dual-phase microstructure will lead to an increase in tensile and yield strengths from both an increase in martensite fraction, and an increase in martensite hardness due to solid solution strengthening. Despite the presence

  18. Measurement of the mechanical properties of car body sheet steels at high strain rates and non ambient temperature

    NASA Astrophysics Data System (ADS)

    Bleck, W.; Larour, P.

    2003-09-01

    Crash behaviour and light weight have become the major design criteria for car bodies. Modem high strength steels offer appropriate solutions for these requirements. The prediction of the crash behaviour in simulation programs requires the information on materials behaviour during dynamic testing. The reduction of the signal waviness and the inertia effects at strain rates above 50s^{-1} are major issues in dynamic tensile testing. Damping techniques or load measurement on the sample itself are the common way to reduce oscillations. Strain measurement from the piston displacement or from optical devices on the specimen itself are also compared. Advantages and drawbacks of those various measurement techniques are presented.

  19. Numerical simulation of MIG type arc welding induced residual stresses and distortions in thin sheets of S235 steel

    NASA Astrophysics Data System (ADS)

    Sakri, A.; Guidara, M.; Elhalouani, F.

    2010-11-01

    This paper investigates distortions and residual stresses which are induced in butt joint of thin plates using Metal Inert Gas welding. In fact, a distribution of heat flux is implemented in finite element simulation of the welding process. Thermo-elastic-plastic finite element methods are applied to modelling the thermal and mechanical behaviour of the welded plate during the welding process. Prediction of temperature variations and heat affected zone as well as longitudinal and transverse shrinkage, angular distortion, and residual stress are obtained. Comparisons are made between numerical and experimental results on out-of-plane displacements of steel assembly.

  20. Mechanical Behavior of Lithium-Ion Batteries and Fatigue Behavior of Ultrasonic Weld-Bonded Lap-Shear Specimens of Dissimilar Magnesium and Steel Sheets

    NASA Astrophysics Data System (ADS)

    Lai, Wei-Jen

    The mechanical behaviors of LiFePO4 battery cell and module specimens under in-plane constrained compression were investigated for simulations of battery cells, modules and packs under crush conditions. The experimental stress-strain curves were correlated to the deformation patterns of battery cell and module specimens. Analytical solutions were developed to estimate the buckling stresses and to provide a theoretical basis for future design of representative volume element cell and module specimens. A physical kinematics model for formation of kinks and shear bands in battery cells was developed to explain the deformation mechanism for layered battery cells under in-plane constrained compression. A small-scale module constrained punch indentation test was also conducted to benchmark the computational results. The computational results indicate that macro homogenized material models can be used to simulate battery modules under crush conditions. Fatigue behavior and failure modes of ultrasonic spot welds in lap-shear specimens of magnesium and steel sheets with and without adhesive were investigated. For ultrasonic spot welded lap-shear specimens, the failure mode changes from the partial nugget pullout mode under low-cycle loading conditions to the kinked crack failure mode under high-cycle loading conditions. For adhesive-bonded and weld-bonded lap-shear specimens, the test results show the near interface cohesive failure mode and the kinked crack failure mode under low-cycle and high-cycle loading conditions, respectively. Next, the analytical effective stress intensity factor solutions for main cracks in lap-shear specimens of three dissimilar sheets under plane strain conditions were developed and the solutions agreed well with the computational results. The analytical effective stress intensity factor solutions for kinked cracks were compared with the computational results at small kink lengths. The results indicate that the computational results approach to

  1. Numerical estimation of phase transformations in solid state during Yb:YAG laser heating of steel sheets

    SciTech Connect

    Kubiak, Marcin Piekarska, Wiesława; Domański, Tomasz; Saternus, Zbigniew; Stano, Sebastian

    2015-03-10

    This work concerns the numerical modeling of heat transfer and phase transformations in solid state occurring during the Yb:YAG laser beam heating process. The temperature field is obtained by the numerical solution into transient heat transfer equation with convective term. The laser beam heat source model is developed using the Kriging interpolation method with experimental measurements of Yb:YAG laser beam profile taken into account. Phase transformations are calculated on the basis of Johnson - Mehl - Avrami (JMA) and Koistinen - Marburger (KM) kinetics models as well as continuous heating transformation (CHT) and continuous cooling transformation (CCT) diagrams for S355 steel. On the basis of developed numerical algorithms 3D computer simulations are performed in order to predict temperature history and phase transformations in Yb:YAG laser heating process.

  2. Coaxial monitoring of the fibre laser lap welding of Zn-coated steel sheets using an auxiliary illuminant

    NASA Astrophysics Data System (ADS)

    Zhang, Yi; Zhang, Chenglei; Tan, Lipeng; Li, Shichun

    2013-09-01

    In the laser welding process, weld defects are often caused by many factors, such as variations in the laser power, welding speed and gaps between two workpieces. In an auto-welding system, the on-line monitoring of the welding quality is very important in avoiding weld defects. In this paper, an on-line coaxial monitoring system with an auxiliary illuminant was built for the fibre laser welding of galvanised steel; images of the weld pool were taken during the welding process. Profiles of the weld pool and the keyhole were obtained by processing the images using the region-growing algorithm and the Canny algorithm. In this research, we used the on-line monitored weld pool width to monitor the weld surface width. The weld penetration status was divided into the three categories of incompletely penetrated, moderately penetrated and over-penetrated using the value of d (diameter at the bottom of the keyhole)/D (diameter at the top of the keyhole). Thus, the weld width and weld penetration status of fibre laser welding can be monitored on-line.

  3. In-situ studies on the performance of landfill caps (compacted soil liners, geomembranes, geosynthetic clay liners, capillary barriers)

    SciTech Connect

    Melchior, S.

    1997-12-31

    Since 1986 different types of landfill covers have been studied in-situ on the Georgswerder landfill in Hamburg, Germany. Water balance data are available for eight years. The performance of different carriers has been measured by collecting the leakage on areas ranging from 100 m{sup 2} to 500 m{sup 2}. Composite liners with geomembranes performed best, showing no leakage. An extended capillary barrier also performed well. The performance of compacted soil liners, however, decreased severely within five years due to desiccation, shrinkage and plant root penetration (liner leakage now ranging from 150 mm/a to 200 mm/a). About 50 % of the water that reaches the surface of the liner is leaking through it. The maximum leakage rates have increased from 2 x 10{sup -10} m{sup 3} m{sup -2} s{sup -1} to 4 x 10{sup -8} m{sup 3} m{sup -2} s{sup -1}. Two types of geosynthetic clay liners (GCL) have been tested for two years now with disappointing results. The GCL desiccated during the first dry summer of the study. High percolation rates through the GCL were measured during the following winter (45 mm resp. 63 mm in four months). Wetting of the GCL did not significantly reduce the percolation rates.

  4. Design, construction, and performance of a single geomembrane liner system at a residual waste disposal site in western Pennsylvania

    SciTech Connect

    Khilji, K.H.; Gould, S.E.; Hamel, T.W.; Thomas, W.B.

    1997-11-01

    This paper examines the effectiveness of a single geomembrane-lined deep valley coal ash/coal mine refuse disposal site to maintain ground-water quality after 10 years of operation. The site occupies over 81 hectares (ha) [200 acres (ac)] in western Pennsylvania. The effectiveness of the liner system was evaluated based on an assessment of the site`s ground-water quality. The liner system was designed in 1983. Selection of geosynthetics and drainage materials, interface shear values, and construction control methods were based on laboratory testing, field investigations, slope stability analyses, and construction load analyses. Diligent construction quality control was applied during all aspects of site development. To examine the site`s ground-water quality, the ground-water monitoring network was sampled approximately once every six weeks for one year. Results of statistical analyses show that the liner system is effectively separating disposal site leachate from ground water and that the site is not degrading ground water.

  5. A Method for Imaging Steel Bars Behind a Ferrous Steel Boundary

    NASA Astrophysics Data System (ADS)

    Fernandes, B.; Miller, G.; Zaid, M.; Gaydecki, P.

    2006-03-01

    A system for detecting steel objects behind ferrous steel boundaries is described. It may be used to image steel reinforcing bars in concrete, where a steel sheet exists between the bars and the surface. The sensor comprises a transmitter, receiver and a dummy coil, which cancels cross-talk and enhances the signal from the bars. It is possible to penetrate a 2mm thick sheet at 125 Hz and image 16 mm diameter bars placed underneath.

  6. Explosive welding technique for joining aluminum and steel tubes

    NASA Technical Reports Server (NTRS)

    Wakefield, M. E.

    1975-01-01

    Silver sheet is wrapped around aluminum portion of joint. Mylar powder box is wrapped over silver sheet. Explosion welds silver to aluminum. Stainless-steel tube is placed over silver-aluminum interface. Mylar powder box, covered with Mylar tape, is wrapped around steel member. Explosion welds steel to silver-aluminum interface.

  7. A Modified Johnson-Cook Model to Predict Stress-strain Curves of Boron Steel Sheets at Elevated and Cooling Temperatures

    NASA Astrophysics Data System (ADS)

    Duc-Toan, Nguyen; Tien-Long, Banh; Dong-Won, Jung; Seung-Han, Yang; Young-Suk, Kim

    2012-02-01

    In order to predict correctly stress-strain curve for tensile tests at elevated and cooling temperatures, a modification of a Johnson-Cook (J-C) model and a new method to determine (J-C) material parameters are proposed. A MATLAB tool is used to determine material parameters by fitting a curve to follow Ludwick and Voce's hardening law at various elevated temperatures. Those hardening law parameters are then utilized to determine modified (J-C) model material parameters. The modified (J-C) model shows the better prediction compared to the conventional one. An FEM tensile test simulation based on the isotropic hardening model for metal sheet at elevated temperatures was carried out via a user-material subroutine, using an explicit finite element code. The simulation results at elevated temperatures were firstly presented and then compared with the measurements. The temperature decrease of all elements due to the air cooling process was then calculated when considering the modified (J-C) model and coded to VUMAT subroutine for tensile test simulation. The modified (J-C) model showed the good comparability between the simulation results and the corresponding experiments.

  8. New Method For Joining Stainless Steel to Titanium

    NASA Technical Reports Server (NTRS)

    Emanuel, W. H.

    1982-01-01

    In new process, edge of stainless-steel sheet is perforated, and joined to titanium by resistance seam welding. Titanium flows into perforations, forming a strong interlocking joint. Process creates a quasi-metallurgical bond between the thin sheets of stainless steel and titanium.

  9. 43. WEST TO DETAIL OF WHEELED SHEET METAL WORK STATION ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    43. WEST TO DETAIL OF WHEELED SHEET METAL WORK STATION BEARING ON LEFT CIRCA 1900 ROLLS FOR BENDING STEEL WINDMILL BLADES TO PROPER CURVATURE AND ON RIGHT CIRCA 1900 BEADING MACHINE FOR ADDING STIFFENING CREASES TO THE EDGES OF SHEET METAL PARTS SUCH AS BLADES. - Kregel Windmill Company Factory, 1416 Central Avenue, Nebraska City, Otoe County, NE

  10. 44. SOUTHWEST TO CIRCA 1900 SHEET METAL BRAKE, THE MACHINE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    44. SOUTHWEST TO CIRCA 1900 SHEET METAL BRAKE, THE MACHINE USED TO BEND SHEET METAL TO EXACT ANGLES AS IN STEEL WATER TANK MANUFACTURE. IN THE BACKGROUND IS THE INTERIOR WEST WALL OF THE FACTORY, ITS SHELVES BEARING WATER PUMPS, PARTS FOR PUMPS AND WATER SUPPLY EQUIPMENT, AND NEW OLD STOCK MERCHANDISE. - Kregel Windmill Company Factory, 1416 Central Avenue, Nebraska City, Otoe County, NE

  11. Anisotropic Properties of Stainless Steel—Clad Aluminum Sheet

    NASA Astrophysics Data System (ADS)

    Kim, Daeyong; Hwang, Bum Kyu; Lee, Young Seon; Kim, Ji Hoon; Kim, Min-Joong

    2010-06-01

    The production of a stainless steel—clad aluminum sheet by the cold rolling process is a more efficient and economical approach compared with the other types of processes utilized for the production of such sheets. Because both the stainless steel and aluminum sheets show the highly anisotropic behavior, it is necessary to investigate anisotropic properties of clad sheets for the design of process. In this paper, to investigate the anisotropic properties of stainless steel—clad aluminum sheet, two kinds of clad sheets were considered: STS439/AA3003 and STS439/AA1050/STS304 clad sheets. The uni-axial tension tests at 0, 45 and 90 degrees for the rolling direction were performed to obtained yield stresses and R values. The strain ratio at balanced biaxial tension state was measured from compression disk test. In order to describe the anisotropic behavior of the clad sheet, nonquadratic anisotropic yield function Yld2000-2d was utilized.

  12. Semiautomatic measuring device for sheets

    NASA Astrophysics Data System (ADS)

    Naumann, G.; Kupsch, H.; Kleine, H.; Hantschke, J.

    1984-02-01

    A measuring device for testing electrical steel sheets within the frequency range 0 ≤ f ≤ 400 Hz is described. The hysteresis loop and the magnetization curve are recorded by an X-Y graphical recorder, the digitized measured values concerning the range of magnetizing force, flux density and losses (Wm -3) are displayed and printed out. The principle of data acquisition, a new-type digitizing method for dynamic hysteresis loops and the principle for measuring quasi-static characteristics are described. The configuration and reliability of the measuring device have turned out well in an in-plant research laboratory during an 18 month period.

  13. Aerosol filtration with steel fiber filters

    NASA Astrophysics Data System (ADS)

    Bergman, W.; Wilson, K.; Larsen, G.; Lopez, R.

    1993-04-01

    An experimental study has been conducted of aerosol penetration through a new high efficiency steel fiber filter and filter media that was developed in cooperation with Pall Corporation. Previous studies have shown that sintered steel fiber media have significant improvements in higher filter efficiency and lower pressure drop than the previous steel filter technology based on sintered powder metal media. In the present study, measurements were made of the penetration of dioctyl sebacate (DOS) aerosols through flat sheet samples, pleated cartridge filters, and a 1000 cfm filter having 64 cartridges housed in a 2 x 2 x 1 ft. frame. The steel fiber media used in our study consists of 2 micron diameter stainless steel (316 L) fibers sintered together into sheets.

  14. Joining of Thin Metal Sheets by Shot Peening

    NASA Astrophysics Data System (ADS)

    Harada, Yasunori

    2011-01-01

    In shot peening the substrate undergoes large plastic deformation near the surface due to the hit with shots. The plastic flow areas formed by cold working may form the surface layer. Authors have recently proposed new joining methods using shot peening, shot lining and shot caulking. Our approach has been applied to the butt joining of the dissimilar metal sheets. In the present study, joining of thin metal sheets using a shot peening process was investigated to improve the joinability. In the joined section, the edge of sheets is the equally-spaced slits. In this method, the convex edges of the sheet are laid on top of the other sheet. Namely, the two sheets are superimposed in the joining area. When the connection is shot-peened, the material of the convex area undergoes large plastic deformation near the surface due to the collision of shots. In this process, particularly noteworthy is the plastic flow near surface layer. The convex edges of the sheet can be joined to the other sheet, thus two sheets are joined each other. In the experiment, the shot peening treatment was performed by using an air-type peening machine. The shots used were made of high carbon cast steel. Air pressure was 0.6 MPa and peening time was in the range of 30-150s. The peening conditions were controlled in the experiment. The thin sheets were commercial low-carbon steel, stainless steel, pure aluminum, and aluminium alloy. The effects of processing conditions on the joinability were mainly examined. The joint strength increased with the kinetic energy of shots. It was found that the present method was effective for joining of thin metal sheets.

  15. Fatigue Strengths of Aircraft Materials: Axial-Load Fatigue Tests on Edge-Notched Sheet Specimens of 2024-T3 and 7075-T6 Aluminum Alloys and of SAE 4130 Steel with Notch Radii of 0.004 and 0.070 inch

    NASA Technical Reports Server (NTRS)

    Grover, H. J.; Hyler, W. S.; Jackson, L. R.

    1959-01-01

    The present report gives results of axial-load fatigue tests on notched specimens of three sheet materials: 2024-T3 and 7075-T6 aluminum alloys and normalized SAE 4130 steel. Two edge-notched specimens were designed and tested, each having a theoretical stress-concentration factor K(sub t) = 4.0. The radii of the notches were 0.004 and 0.070 inch. Tests of these specimens were run at two levels of nominal mean stress: 0 and 20,000 psi. Results of these studies extended information previously reported on tests of specimens with varying notch severity. They afford data on the variation of fatigue-strength reduction with notch radius and on the potential usefulness of Neuber's technical stress-concentration factor K(sub n).

  16. 77 FR 2032 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-13

    ...) abrasion-resistant steels (i.e., USS AR 400, USS AR 500); (5) products made to ASTM A202, A225, A514 grade S, A517 grade S, or their proprietary equivalents; (6) ball bearing steels; (7) tool steels; and (8... Duty Administrative Review, 73 FR 45708, 45714 (August 6, 2008), unchanged in Stainless Steel Sheet...

  17. 15. STRESS SHEET. American Bridge Company, New York Office, 30 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. STRESS SHEET. American Bridge Company, New York Office, 30 Church Street, sheet no. C516, dated March 12, 1928, approved March 16, 1928, order no. F5073. For U.S. Steel Products Company, Pacific Coast Depot. For Southern Pacific Company, Pacific Lines, 1st crossing, Napa River, near Napa, Western Division, customer's order no. 8873-P-28746. Various scales. - Napa River Railroad Bridge, Spanning Napa River, east of Soscol Avenue, Napa, Napa County, CA

  18. 41. DRAW SPAN OVER PASSAIC RIVER 18M110; Sheet No. 34 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    41. DRAW SPAN OVER PASSAIC RIVER 18-M-110; Sheet No. 34 Details of Center Casting and Steel Ring Scale 1-1/2'=1'; February 1897 - Jackson Street Bridge, Spanning Passaic River, Newark, Essex County, NJ

  19. Investigation into springback characteristics of two HSS sheets during cold v-bending

    NASA Astrophysics Data System (ADS)

    Fang, Gang; Gao, Wei-Ran

    2013-12-01

    Considering the safety and the light-weight structure, there is an increasing requirement of high strength steel (HSS) sheets in the automotive industry. The high-precise prediction of the springback depends on constitutive equations and their corresponding material parameters. In order to investigate the springback of HSS sheets, DP590 and B280VK, their constitutive behaviors were analyzed based on the sheet tension tests. With respect to the constitutive equation, the Voce model is more proper to two hot-rolled steels, DP590 and B280VK, than the Swift model. Two steels are all saturated hardening, and the degree of hardening decreases with the strain. The cold v-banding tests of two HSS sheets were carried out for evaluation of springback characteristics. Results of v-bending experiments showed that the springback angle increases with the bending along 45°, 90° and 0° to the rolling direction of steel in turn.

  20. 117. JOB NO. 1347M, SHEET 5, 1930, ADDITION FOR PRESSED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    117. JOB NO. 1347-M, SHEET 5, 1930, ADDITION FOR PRESSED STEEL DEPARTMENT FOR FORD MOTOR COMPANY; NORTH ELEVATIONS DETAILS - Ford Motor Company Long Beach Assembly Plant, Assembly Building, 700 Henry Ford Avenue, Long Beach, Los Angeles County, CA

  1. 116. JOB NO. 1347M, SHEET 4, 1930, ADDITION FOR PRESSED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    116. JOB NO. 1347-M, SHEET 4, 1930, ADDITION FOR PRESSED STEEL DEPARTMENT FOR THE FORD MOTOR COMPANY; ELEVATIONS, DETAILS - Ford Motor Company Long Beach Assembly Plant, Assembly Building, 700 Henry Ford Avenue, Long Beach, Los Angeles County, CA

  2. Investigation into springback characteristics of two HSS sheets during cold v-bending

    SciTech Connect

    Fang, Gang; Gao, Wei-Ran

    2013-12-16

    Considering the safety and the light-weight structure, there is an increasing requirement of high strength steel (HSS) sheets in the automotive industry. The high-precise prediction of the springback depends on constitutive equations and their corresponding material parameters. In order to investigate the springback of HSS sheets, DP590 and B280VK, their constitutive behaviors were analyzed based on the sheet tension tests. With respect to the constitutive equation, the Voce model is more proper to two hot-rolled steels, DP590 and B280VK, than the Swift model. Two steels are all saturated hardening, and the degree of hardening decreases with the strain. The cold v-banding tests of two HSS sheets were carried out for evaluation of springback characteristics. Results of v-bending experiments showed that the springback angle increases with the bending along 45°, 90° and 0° to the rolling direction of steel in turn.

  3. 36. PHOTOGRAPHY OF W.P.A. PROJECT (MINNEAPOLIS CITY ENGINEER) STRAIN SHEET ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    36. PHOTOGRAPHY OF W.P.A. PROJECT (MINNEAPOLIS CITY ENGINEER) STRAIN SHEET (4 x 5 negative) - Steel Arch Bridge, Hennepin Avenue spanning west channel of Mississippi River, Minneapolis, Hennepin County, MN

  4. Structural Biology Fact Sheet

    MedlinePlus

    ... Home > Science Education > Structural Biology Fact Sheet Structural Biology Fact Sheet Tagline (Optional) Middle/Main Content Area What is structural biology? Structural biology is a field of science focused ...

  5. Zika Virus Fact Sheet

    MedlinePlus

    ... 2014 Fact sheets Features Commentaries 2014 Multimedia Contacts Zika virus Fact sheet Updated 6 September 2016 Key facts ... and last for 2-7 days. Complications of Zika virus disease After a comprehensive review of evidence, there ...

  6. TRP 9904 - Constitutive Behavior of High Strength Multiphase Sheel Steel Under High Strain Rate Deformation

    SciTech Connect

    David Matlock; John Speer

    2005-03-31

    The focus of the research project was to systematically assess the strain rate dependence of strengthening mechanisms in new advanced high strength sheet steels. Data were obtained on specially designed and produced Duel Phase and TRIP steels and compared to the properties of automotive steels currently in use.

  7. Formability Limits of a SPIFed Stainless Steel

    NASA Astrophysics Data System (ADS)

    Radu, Crina; Thibaud, Sebastian

    2011-05-01

    Single point incremental forming (SPIF) is a new cheep, flexible solution for manufacturing rapid prototypes and products with shorts series. Besides, it has been experimentally proven by different researchers that SPIF assures a higher formability than conventional sheet forming processes, enlarging thus its applicability. The aim of this paper is to examine the forming limits of a stainless steel when it is processed by SPIF. Since sheet thickness has an important role in this process, the analysis is performed for three different thicknesses of metal sheet: 0.8, 1 and 1.2 mm respectively.

  8. Superfund fact sheet: Benzene. Fact sheet

    SciTech Connect

    Not Available

    1992-09-01

    The fact sheet describes benzene, a chemical that can be found in a variety of products, including petroleum products (e.g. gasoline), some household cleaners, and some glues and adhesives. Explanations of how people are exposed to benzene and how benzene can enter the body and may affect human health are given. The fact sheet is one in a series providing reference information about Superfund issues and is intended for readers with no formal scientific training.

  9. A Collaborative Design Curriculum for Reviving Sheet Metal Handicraft

    ERIC Educational Resources Information Center

    Chan, Patrick K. C.

    2015-01-01

    Galvanised sheet metal was a popular and important material for producing handmade home utensils in Hong Kong from the 1930s onwards. It was gradually replaced by new materials like stainless steel and plastic because similar goods made with these are cheaper, more standardised, more durable and of much better quality. The handicrafts behind sheet…

  10. 10. Photographic copy of linen drawing of original construction (sheet ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. Photographic copy of linen drawing of original construction (sheet 1 of 4, in possession of DM & IR Bridge Engineer, Procter, Minnesota). Steel plan detailing truss elevation, foundation locations and sizes, railroad track layout and typical approach span bents. - Elwood Bridge, Carrying St. Louis County Road 696 over DM & IR Railyard, Proctor, St. Louis County, MN

  11. Weldability of Additive Manufactured Stainless Steel

    NASA Astrophysics Data System (ADS)

    Matilainen, Ville-Pekka; Pekkarinen, Joonas; Salminen, Antti

    Part size in additive manufacturing is limited by the size of building area of AM equipment. Occasionally, larger constructions that AM machines are able to produce, are needed, and this creates demand for welding AM parts together. However there is very little information on welding of additive manufactured stainless steels. The aim of this study was to investigate the weldability aspects of AM material. In this study, comparison of the bead on plate welds between AM parts and sheet metal parts is done. Used material was 316L stainless steel, AM and sheet metal, and parts were welded with laser welding. Weld quality was evaluated visually from macroscopic images. Results show that there are certain differences in the welds in AM parts compared to the welds in sheet metal parts. Differences were found in penetration depths and in type of welding defects. Nevertheless, this study presents that laser welding is suitable process for welding AM parts.

  12. Perforating Thin Metal Sheets

    NASA Technical Reports Server (NTRS)

    Davidson, M. E.

    1985-01-01

    Sheets only few mils thick bonded together, punched, then debonded. Three-step process yields perforated sheets of metal. (1): Individual sheets bonded together to form laminate. (2): laminate perforated in desired geometric pattern. (3): After baking, laminate separates into individual sheets. Developed for fabricating conductive layer on blankets that collect and remove ions; however, perforated foils have other applications - as conductive surfaces on insulating materials; stiffeners and conductors in plastic laminates; reflectors in antenna dishes; supports for thermal blankets; lightweight grille cover materials; and material for mockup of components.

  13. Self-Pierce Riveting Through 3 Sheet Metal Combinations

    SciTech Connect

    Andersson, Roger; Jonason, Paul; Pettersson, Tommy

    2011-05-04

    One way to reduce the CO{sub 2} emissions in automotives is to reduce the weight of the Body-In-White. One easy to achieve the weight reduction is to replace steel sheet materials with Al alloys, which is 3 times lighter. One issue is the joining process, especially with combinations between steel grades and AL alloys. Example of combination of mixed material combinations (Al-steel) might be found in the door structure. The reason is because of the AL alloys worthier crash performance so the automotive manufacturer might want to use crash impact beams made by high strength steels in a AL intensive door structure. The joining process between aluminum and steel are problematic due it's not possible to use traditional spot-welding technologies due to the materials total difference in microstructure characteristics as well thermal properties. To overcome this issue then mechanical as well adhesion joining are frequently used. This paper describes a development process and subsequently analysis of a self-pierce rivet (SPR) process between 3 sheet metal combinations. The multi-material combinations in this study were a combination of ultra high strength steels sheets (DP1000) and a Al-alloy (AA 6014). The analysis of the SPR process, in sense of mechanical strengths, has been done by peel- and shear tests. To reduce the amount of future physical tests a virtual FE-model has been developed for the process. This FE model of the process has been subsequently used to analyze the mechanical strength during plastic deformation. By using inverse analysis a correct contact algorithm has been evaluated that would predict the binding force between the rivet and sheet under a deformation process. With this new virtual model it will not only possible to analyze and develop the SPR process but also to achieve the final strength of the joint.

  14. Titanium Sheet Fabricated from Powder for Industrial Applications

    SciTech Connect

    Peter, William H; Muth, Thomas R; Chen, Wei; Yamamoto, Yukinori; Jolly, Brian C; Stone, Nigel; Cantin, G.M.D.; Barnes, John; Paliwal, Muktesh; Smith, Ryan; Capone, Joseph; Liby, Alan L; Williams, James C; Blue, Craig A

    2012-01-01

    In collaboration with Ametek and Commonwealth Scientific and Industrial Research Organization (CSIRO), Oak Ridge National Laboratory has evaluated three different methods for converting titanium hydride-dehydride (HDH) powder into thin gauge titanium sheet from a roll compacted preform. Methodologies include sintering, followed by cold rolling and annealing; direct hot rolling of the roll-compacted sheet; and hot rolling of multiple layers of roll compacted sheet that are encapsulated in a steel can. All three methods have demonstrated fully consolidated sheet, and each process route has the ability to produce sheet that meets ASTM B265 specifications. However, not every method currently provides sheet that can be highly formed without tearing. The degree of sintering between powder particles, post processing density, and the particle to particle boundary layer where compositional variations may exist, have a significant effect on the ability to form the sheet into useful components. Uniaxial tensile test results, compositional analysis, bend testing, and biaxial testing of the titanium sheet produced from hydride-dehydride powder will be discussed. Multiple methods of fabrication and the resulting properties can then be assessed to determine the most economical means of making components for industrial applications.

  15. Developing Fact Sheets.

    ERIC Educational Resources Information Center

    Weiler, Robert M.

    1998-01-01

    Presents an assignment that allows preservice health educators to learn how to develop fact sheets for communicating health information. The process of developing fact sheets involves selecting a topic, selecting a target audience, researching the topic, writing the message, constructing the draft, and pretesting the product. Strategies for…

  16. Mechanics of Sheeting Joints

    NASA Astrophysics Data System (ADS)

    Martel, S. J.

    2015-12-01

    Physical breakdown of rock across a broad scale spectrum involves fracturing. In many areas large fractures develop near the topographic surface, with sheeting joints being among the most impressive. Sheeting joints share many geometric, textural, and kinematic features with other joints (opening-mode fractures) but differ in that they are (a) discernibly curved, (b) open near the topographic surface, and (c) form subparallel to the topographic surface. Where sheeting joints are geologically young, the surface-parallel compressive stresses are typically several MPa or greater. Sheeting joints are best developed beneath domes, ridges, and saddles; they also are reported, albeit rarely, beneath valleys or bowls. A mechanism that accounts for all these associations has been sought for more than a century: neither erosion of overburden nor high lateral compressive stresses alone suffices. Sheeting joints are not accounted for by Mohr-Coulomb shear failure criteria. Principles of linear elastic fracture mechanics, together with the mechanical effect of a curved topographic surface, do provide a basis for understanding sheeting joint growth and the pattern sheeting joints form. Compressive stresses parallel to a singly or doubly convex topographic surface induce a tensile stress perpendicular to the surface at shallow depths; in some cases this alone could overcome the weight of overburden to open sheeting joints. If regional horizontal compressive stresses, augmented by thermal stresses, are an order of magnitude or so greater than a characteristic vertical stress that scales with topographic amplitude, then topographic stress perturbations can cause sheeting joints to open near the top of a ridge. This topographic effect can be augmented by pressure within sheeting joints arising from water, ice, or salt. Water pressure could be particularly important in helping drive sheeting joints downslope beneath valleys. Once sheeting joints have formed, the rock sheets between

  17. Graphene sheets via microwave chemical vapor deposition

    NASA Astrophysics Data System (ADS)

    Yuan, G. D.; Zhang, W. J.; Yang, Y.; Tang, Y. B.; Li, Y. Q.; Wang, J. X.; Meng, X. M.; He, Z. B.; Wu, C. M. L.; Bello, I.; Lee, C. S.; Lee, S. T.

    2009-01-01

    High-quality graphene sheets (GS) were synthesized on stainless steel substrates at ˜500 °C by microwave plasma chemical vapor deposition (CVD) in an atmosphere of methane/hydrogen mixture. The GS product was characterized to contain mostly 1- or 2-3-layers using scanning electron microscopy, transmission electron microscopy/selective area electron diffraction, atomic force microscopy, and Raman spectroscopy. The present CVD approach is capable of producing graphenes with high yield and high purity with no carbon impurities such as carbon nanotubes.

  18. Friction Stir Lap Welding of Magnesium Alloy to Steel: A Preliminary Investigation

    SciTech Connect

    Jana, Saumyadeep; Hovanski, Yuri; Grant, Glenn J.

    2010-12-01

    An initial study was made to evaluate the feasibility of joining Magnesium alloy AZ31 sheet to galvanized steel sheet in lap configuration using friction stir welding (FSW). Two different automotive sheet steels were used for comparative evaluation of the dissimilar joining potential; a 0.8mm thick, electro galvanized (EG) mild steel, and a 1.5mm thick hot dipped galvanized (HDG) high-strength, low-alloy steel (HSLA). These steels were joined to 2.33mm thick AZ31B magnesium sheet. A single FSW tool design was used for both dissimilar welds, and process parameters were kept the same. Average peak load for the AZ31-1.5 mm steel weld joint in lap shear mode was found to be 6.3 ± 1.0 kN. For the AZ31-0.8 mm steel weld, joint strength was 5.1 ± 1.5 kN. Microstructural investigation indicates melting of the Zn coating at the interface and subsequent alloying with the Mg sheet resulting in formation of solidified Zn-Mg alloy layer at AZ31/steel interface.

  19. Microcomponent sheet architecture

    DOEpatents

    Wegeng, R.S.; Drost, M.K..; McDonald, C.E.

    1997-03-18

    The invention is a microcomponent sheet architecture wherein macroscale unit processes are performed by microscale components. The sheet architecture may be a single laminate with a plurality of separate microcomponent sections or the sheet architecture may be a plurality of laminates with one or more microcomponent sections on each laminate. Each microcomponent or plurality of like microcomponents perform at least one unit operation. A first laminate having a plurality of like first microcomponents is combined with at least a second laminate having a plurality of like second microcomponents thereby combining at least two unit operations to achieve a system operation. 14 figs.

  20. Microcomponent sheet architecture

    DOEpatents

    Wegeng, Robert S.; Drost, M. Kevin; McDonald, Carolyn E.

    1997-01-01

    The invention is a microcomponent sheet architecture wherein macroscale unit processes are performed by microscale components. The sheet architecture may be a single laminate with a plurality of separate microcomponent sections or the sheet architecture may be a plurality of laminates with one or more microcomponent sections on each laminate. Each microcomponent or plurality of like microcomponents perform at least one unit operation. A first laminate having a plurality of like first microcomponents is combined with at least a second laminate having a plurality of like second microcomponents thereby combining at least two unit operations to achieve a system operation.

  1. Polarised light sheet tomography.

    PubMed

    Reidt, Sascha L; O'Brien, Daniel J; Wood, Kenneth; MacDonald, Michael P

    2016-05-16

    The various benefits of light sheet microscopy have made it a widely used modality for capturing three-dimensional images. It is mostly used for fluorescence imaging, but recently another technique called light sheet tomography solely relying on scattering was presented. The method was successfully applied to imaging of plant roots in transparent soil, but is limited when it comes to more turbid samples. This study presents a polarised light sheet tomography system and its advantages when imaging in highly scattering turbid media. The experimental configuration is guided by Monte Carlo radiation transfer methods, which model the propagation of a polarised light sheet in the sample. Images of both reflecting and absorbing phantoms in a complex collagenous matrix were acquired, and the results for different polarisation configurations are compared. Focus scanning methods were then used to reduce noise and produce three-dimensional reconstructions of absorbing targets.

  2. Cerebral Aneurysms Fact Sheet

    MedlinePlus

    ... Awards Enhancing Diversity Find People About NINDS Cerebral Aneurysms Fact Sheet See a list of all NINDS ... I get more information? What is a cerebral aneurysm? A cerebral aneurysm (also known as an intracranial ...

  3. Global ice sheet modeling

    SciTech Connect

    Hughes, T.J.; Fastook, J.L.

    1994-05-01

    The University of Maine conducted this study for Pacific Northwest Laboratory (PNL) as part of a global climate modeling task for site characterization of the potential nuclear waste respository site at Yucca Mountain, NV. The purpose of the study was to develop a global ice sheet dynamics model that will forecast the three-dimensional configuration of global ice sheets for specific climate change scenarios. The objective of the third (final) year of the work was to produce ice sheet data for glaciation scenarios covering the next 100,000 years. This was accomplished using both the map-plane and flowband solutions of our time-dependent, finite-element gridpoint model. The theory and equations used to develop the ice sheet models are presented. Three future scenarios were simulated by the model and results are discussed.

  4. Avian Fact Sheet

    SciTech Connect

    NWCC Wildlife Work Group

    2004-12-01

    OAK-B135 After conducting four national research meetings, producing a document guiding research: Metrics and Methods for Determining or Monitoring Potential Impacts on Birds at Existing and Proposed Wind Energy Sites, 1999, and another paper, Avian Collisions with Wind Turbines: A Summary of Existing Studies and Comparisons to Other Sources of Avian Collision Mortality in the United States, 2001, the subcommittee recognized a need to summarize in a short fact sheet what is known about avian-wind interaction and what questions remain. This fact sheet attempts to summarize in lay terms the result of extensive discussion about avian-wind interaction on land. This fact sheet does not address research conducted on offshore development. This fact sheet is not intended as a conclusion on the subject; rather, it is a summary as of Fall/Winter 2002.

  5. Polarised light sheet tomography.

    PubMed

    Reidt, Sascha L; O'Brien, Daniel J; Wood, Kenneth; MacDonald, Michael P

    2016-05-16

    The various benefits of light sheet microscopy have made it a widely used modality for capturing three-dimensional images. It is mostly used for fluorescence imaging, but recently another technique called light sheet tomography solely relying on scattering was presented. The method was successfully applied to imaging of plant roots in transparent soil, but is limited when it comes to more turbid samples. This study presents a polarised light sheet tomography system and its advantages when imaging in highly scattering turbid media. The experimental configuration is guided by Monte Carlo radiation transfer methods, which model the propagation of a polarised light sheet in the sample. Images of both reflecting and absorbing phantoms in a complex collagenous matrix were acquired, and the results for different polarisation configurations are compared. Focus scanning methods were then used to reduce noise and produce three-dimensional reconstructions of absorbing targets. PMID:27409945

  6. Welding of high chromium steels

    NASA Technical Reports Server (NTRS)

    Miller, W B

    1928-01-01

    A brief description is given of different groups of high chromium steels (rustless iron and stainless steels) according to their composition and more generally accepted names. The welding procedure for a given group will be much the same regardless of the slight variations in chemical composition which may exist within a certain group. Information is given for the tensile properties (yield point and ultimate strength) of metal sheets and welds before and after annealing on coupons one and one-half inches wide. Since welds in rustless iron containing 16 to 18 percent chromium and 7 to 12 percent nickel show the best combination of strength and ductility in the 'as welded' or annealed condition, it is considered the best alloy to use for welded construction.

  7. Biodiesel Basics (Fact Sheet)

    SciTech Connect

    Not Available

    2014-06-01

    This fact sheet provides a brief introduction to biodiesel, including a discussion of biodiesel blends, which blends are best for which vehicles, where to buy biodiesel, how biodiesel compares to diesel fuel in terms of performance, how biodiesel performs in cold weather, whether biodiesel use will plug vehicle filters, how long-term biodiesel use may affect engines, biodiesel fuel standards, and whether biodiesel burns cleaner than diesel fuel. The fact sheet also dismisses the use of vegetable oil as a motor fuel.

  8. Energy information sheets

    SciTech Connect

    1995-07-01

    The National Energy Information Center (NEIC), as part of its mission, provides energy information and referral assistance to Federal, State, and local governments, the academic community, business and industrial organizations, and the public. The Energy Information Sheets was developed to provide general information on various aspects of fuel production, prices, consumption, and capability. Additional information on related subject matter can be found in other Energy Information Administration (EIA) publications as referenced at the end of each sheet.

  9. Transporter for Treated Sheet Materials

    NASA Technical Reports Server (NTRS)

    Pollack, M., H.

    1983-01-01

    Plastic spacers keep parts separated during transport or storage. Cart with rods and spacers holds sheets with delicate finishes for storage or transport. Sheets supported vertically by rods, or horizontally. Spacers keep sheets separated. Designed to eliminate time and expense of tapping, wrapping, and sometimes refinishing aluminum sheets with delicate anodized finished.

  10. Ultrasonic cold forming of aircraft sheet materials

    NASA Astrophysics Data System (ADS)

    Devine, J.; Krause, P. C.

    1981-01-01

    Ultrasonic forming was investigated as a means for shaping aircraft sheet materials, including titanium 6Al-4V alloy, nickel, and stainless steel AM355-CRT, into a helicopter rotor blade nosecap contour. Equipment for static forming of small coupons consisted of a modified 4000 watt ultrasonic spot welder provided with specially designed punch and die sets. The titanium alloy was successfully formed to a 60 degree angle in one step with ultrasonics, but invariably cracked under static force alone. Nickel had a low enough yield strength that it could be successfully formed either with or without ultrasonics. Insufficient ultrasonic power was available to produce beneficial effect with the high-strength steel. From analogy with commercially used ultrasonic tube drawing, it was postulated that dynamic forming of long lengths of the nosecap geometry could be achieved with an ultrasonic system mounted on a draw bench. It was recommended that the ultrasonic technique be considered for forming other aircraft sheet geometries, particularly involving titanium alloy.

  11. Hole expansion of dual phase steels

    SciTech Connect

    Xu, Le; Barlat, Frederic; Lee, M.G.; Choi, Kyoo Sil; Sun, Xin

    2012-06-01

    In this work, the stretch-flangeability of dual phase (DP) steels was investigated through the hole expansion (HE) tests for three DP980 steel sheet samples. In order to understand the effect of hole surface quality on the HE results, the specimens were prepared with three hole machining methods, namely, electrical discharge machining (EDM), punching and laser cutting. The HE results were discussed in terms of the hole surface quality before and after testing. Moreover, the failure behaviour was analyzed based on the observations of the fracture surfaces using optical microscopy (OM) and scanning electron microscopy (SEM).

  12. Section NN, showing steel roof trusses, mezzanine iron railing, first ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Section NN, showing steel roof trusses, mezzanine iron railing, first floor doors, etc. San Bernardino Valley Union Junior College, Library Building. Also includes steel truss roof plan and a small stress diagram of the truss. Howard E. Jones, Architect, San Bernardino, California. Sheet 8, job no. 315. Scales 1/2 inch to the foot (section), and 1/8 and 1/16 inch to the foot. No date given on sheet (probably March or April, 1927). - San Bernardino Valley College, Library, 701 South Mount Vernon Avenue, San Bernardino, San Bernardino County, CA

  13. New Modelling of Localized Necking in Sheet Metal Stretching

    NASA Astrophysics Data System (ADS)

    Bressan, José Divo

    2011-01-01

    Present work examines a new mathematical model to predict the onset of localized necking in the industrial processes of sheet metal forming such as biaxial stretching. Sheet metal formability is usually assessed experimentally by testing such as the Nakajima test to obtain the Forming Limit Curve, FLC, which is an essential material parameter necessary to numerical simulations by FEM. The Forming Limit Diagram or "Forming Principal Strain Map" shows the experimental FLC which is the plot of principal true strains in the sheet metal surface, ɛ1 and ɛ2, occurring at critical points obtained in laboratory formability tests or in the fabrication process. Two types of undesirable rupture mechanisms can occur in sheet metal forming products: localized necking and shear induced fracture. Therefore, two kinds of limit strain curves can be plotted: the local necking limit curve FLC-N and the shear fracture limit curve FLC-S. Localized necking is theoretically anticipated to initiate at a thickness defect ƒin = hib/hia inside the grooved sheet thickness hia, but only at the instability point of maximum load. The inception of grooving on the sheet surface evolves from instability point to localized necking and final rupture, during further sheet metal straining. Work hardening law is defined for a strain and strain rate material by the effective stress σ¯ = σo(1+βɛ¯)n???ɛM. The average experimental hardening law curve for tensile tests at 0°, 45° and 90°, assuming isotropic plasticity, was used to analyze the plasticity behavior during the biaxial stretching of sheet metals. Theoretical predicted curves of local necking limits are plotted in the positive quadrant of FPSM for different defect values ƒin and plasticity parameters. Limit strains are obtained from a software developed by the author. Some experimental results of forming limit curve obtained from experiments for IF steel sheets are compared with the theoretical predicted curves: the correlation is

  14. Investigation and Modeling of Recrystallization of Cold Rolled Automotive Steels

    NASA Astrophysics Data System (ADS)

    Zhitelev, P.; Vasilyev, A.; Sokolov, S.; Sokolov, D.; Paligin, R.

    2016-04-01

    Ferrite recrystallization in cold-rolled sheets of automotive steels has been studied using a Geeble 3800 complex. Mathematical models for quantitative description of the process kinetics and prediction of the recrystallized ferrite grain size have been developed. These models enable performing calculations for any arbitrary heating regimes, including those that are used in industrial production practice, and allow taking into account the effects of a fairly wide range variation of the chemical composition of steels.

  15. Finishes for Metals. Paintability of Galvanized Steel, Corrosion Resistance of Metallized Coatings.

    ERIC Educational Resources Information Center

    Building Research Inst., Inc., Washington, DC.

    Two papers are presented. The first, "Report of the AISI Research Project on the Paintability of Galvanized Steel," was a project aimed at determining optimum procedures for painting bright-spangled galvanized sheet steel products using three classes of trade sales paints--metallic zinc-dust, portland cement-in-oil, and water base emulsion paints.…

  16. Steam sterilization and internal count sheets: assessing the potential for cytotoxicity.

    PubMed

    Lucas, Anne D; Chobin, Nancy; Conner, Ramona; Gordon, Edward A; Mitchell, Sheila; Perry, Ben; Stratmeyer, Mel E

    2009-03-01

    Count sheets, when placed in contact with surgical instruments during steam sterilization, can transfer ink to the instruments. To explore whether this poses a safety concern, stainless steel instruments were placed on top of completely inked paper and subjected to steam sterilization, extracted, and tested for cytotoxicity. Preprinted labels were examined in a similar fashion. Extracts from stainless steel devices exposed to ink, toner, or labels showed no significant cytotoxic response, although the ink residue on the devices after steam sterilization is difficult to remove and detrimental to the instrument. Placing a barrier between the count sheet and the devices facilitates reuse of the instruments.

  17. Steam sterilization and internal count sheets: assessing the potential for cytotoxicity.

    PubMed

    Lucas, Anne D; Chobin, Nancy; Conner, Ramona; Gordon, Edward A; Mitchell, Sheila; Perry, Ben; Stratmeyer, Mel E

    2009-03-01

    Count sheets, when placed in contact with surgical instruments during steam sterilization, can transfer ink to the instruments. To explore whether this poses a safety concern, stainless steel instruments were placed on top of completely inked paper and subjected to steam sterilization, extracted, and tested for cytotoxicity. Preprinted labels were examined in a similar fashion. Extracts from stainless steel devices exposed to ink, toner, or labels showed no significant cytotoxic response, although the ink residue on the devices after steam sterilization is difficult to remove and detrimental to the instrument. Placing a barrier between the count sheet and the devices facilitates reuse of the instruments. PMID:19269377

  18. Sensing sheets based on large area electronics for fatigue crack detection

    NASA Astrophysics Data System (ADS)

    Yao, Yao; Glisic, Branko

    2015-03-01

    Reliable early-stage damage detection requires continuous structural health monitoring (SHM) over large areas of structure, and with high spatial resolution of sensors. This paper presents the development stage of prototype strain sensing sheets based on Large Area Electronics (LAE), in which thin-film strain gauges and control circuits are integrated on the flexible electronics and deposited on a polyimide sheet that can cover large areas. These sensing sheets were applied for fatigue crack detection on small-scale steel plates. Two types of sensing-sheet interconnects were designed and manufactured, and dense arrays of strain gauge sensors were assembled onto the interconnects. In total, four (two for each design type) strain sensing sheets were created and tested, which were sensitive to strain at virtually every point over the whole sensing sheet area. The sensing sheets were bonded to small-scale steel plates, which had a notch on the boundary so that fatigue cracks could be generated under cyclic loading. The fatigue tests were carried out at the Carleton Laboratory of Columbia University, and the steel plates were attached through a fixture to the loading machine that applied cyclic fatigue load. Fatigue cracks then occurred and propagated across the steel plates, leading to the failure of these test samples. The strain sensor that was close to the notch successfully detected the initialization of fatigue crack and localized the damage on the plate. The strain sensor that was away from the crack successfully detected the propagation of fatigue crack based on the time history of measured strain. Overall, the results of the fatigue tests validated general principles of the strain sensing sheets for crack detection.

  19. Energy information sheets

    SciTech Connect

    Not Available

    1993-12-02

    The National Energy Information Center (NEIC), as part of its mission, provides energy information and referral assistance to Federal, State, and local governments, the academic community, business and industrial organizations, and the general public. Written for the general public, the EIA publication Energy Information Sheets was developed to provide information on various aspects of fuel production, prices, consumption and capability. The information contained herein pertains to energy data as of December 1991. Additional information on related subject matter can be found in other EIA publications as referenced at the end of each sheet.

  20. Light sheet microscopy.

    PubMed

    Weber, Michael; Mickoleit, Michaela; Huisken, Jan

    2014-01-01

    This chapter introduces the concept of light sheet microscopy along with practical advice on how to design and build such an instrument. Selective plane illumination microscopy is presented as an alternative to confocal microscopy due to several superior features such as high-speed full-frame acquisition, minimal phototoxicity, and multiview sample rotation. Based on our experience over the last 10 years, we summarize the key concepts in light sheet microscopy, typical implementations, and successful applications. In particular, sample mounting for long time-lapse imaging and the resulting challenges in data processing are discussed in detail.

  1. Libyan made steels quality and standers

    NASA Astrophysics Data System (ADS)

    Tajouri, Ali Musbah; Raddad, Basher; Abozreba, Moktar K.; Akrim, Mosbah A.

    2012-09-01

    Libyan Iron and Steel Company (LISCO) produce in excess of 1.3 million tons steel/year, using Medrix process utilizing local natural gas. LISCO products are Bars, Rods, Sections, hot and cold Rolled Sheets and Coils. During cutting &shaping of LISCO sheets with definite dimension, the product was deformed to an irregular shape. Samples used in the present case study were coded as (D) deformed and (ND) not deformed. Certain measured samples subjected for chemical analysis, mechanical tests, heat treatment &finally microstructure was studied as well. The conclusion was that the quality of materials used for the investigation in accordance with the use for heavy duty trucks (IVECO) & fits the standard (15-2812), and the material classified as a steel FEE (420), tension results and vickers hardness results are in accordance with the specified material. Consequently all of those testing &examinations, confirm that crucial deformation problem of plate during the shaping depends mainly on the asymmetry of residual stresses, related principally to the difference of work-hardening intensity, where the cooling rate during rolling of hot/cold sheets should be uniform &it is recommended that heat treatments should takes place as well.

  2. 5. Historic American Buildings Survey Taken from drawing sheet, SHEET ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. Historic American Buildings Survey Taken from drawing sheet, SHEET #21, Showing the house as restored since Survey. (Dormer windows omitted as not authentic) - Samuel des Marest House, River Road, New Milford, Bergen County, NJ

  3. 71. PALMDALE WATER COMPANY, EASTWOOD MULTIPLEARCHED DAM: STRESS SHEET, SHEET ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    71. PALMDALE WATER COMPANY, EASTWOOD MULTIPLE-ARCHED DAM: STRESS SHEET, SHEET 3; DECEMBER 20, 1918. Littlerock Water District files. - Little Rock Creek Dam, Little Rock Creek, Littlerock, Los Angeles County, CA

  4. Quick Information Sheets. 1988.

    ERIC Educational Resources Information Center

    Wisconsin Univ., Madison. Trace Center.

    The Trace Center gathers and organizes information on communication, control, and computer access for handicapped individuals. The information is disseminated in the form of brief sheets describing print, nonprint, and organizational resources and listing addresses and telephone numbers for ordering or for additional information. This compilation…

  5. Quick Information Sheets.

    ERIC Educational Resources Information Center

    Wisconsin Univ., Madison. Trace Center.

    This compilation of "Trace Quick Sheets" provides descriptions, prices, and ordering information for products and services that assist with communication, control, and computer access for disabled individuals. Product descriptions or product sources are included for: adaptive toys and toy modifications; head pointers, light pointers, and…

  6. Ethanol Myths Fact Sheet

    SciTech Connect

    2009-10-27

    Ethanol is a clean, renewable fuel that is helping to reduce our nation’s dependence on oil and can offer additional economic and environmental benefits in the future. This fact sheet is intended to address some common misconceptions about this important alternative fuel.

  7. Insulation Fact Sheet.

    ERIC Educational Resources Information Center

    Conservation and Renewable Energy Inquiry and Referral Service (DOE), Silver Spring, MD.

    Heating and cooling account for 50-70% of the energy consumed in the average American home. Heating water accounts for another 20%. A poorly insulated home loses much of this energy, causing drafty rooms and high energy bills. This fact sheet discusses how to determine if your home needs more insulation, the additional thermal resistance (called…

  8. Ethanol Basics (Fact Sheet)

    SciTech Connect

    Not Available

    2015-01-01

    Ethanol is a widely-used, domestically-produced renewable fuel made from corn and other plant materials. More than 96% of gasoline sold in the United States contains ethanol. Learn more about this alternative fuel in the Ethanol Basics Fact Sheet, produced by the U.S. Department of Energy's Clean Cities program.

  9. Reading Recovery. [Fact Sheets].

    ERIC Educational Resources Information Center

    Reading Recovery Council of North America, Columbus, OH.

    This set of 10 fact sheets (each 2 to 4 pages long) addresses aspects of Reading Recovery, a program that helps children to be proficient readers and writers by the end of the first grade. It discusses the basic facts of Reading Recovery; Reading Recovery for Spanish literacy; Reading Recovery lessons; Reading Recovery professional development;…

  10. Algal Biofuels Fact Sheet

    SciTech Connect

    2009-10-27

    This fact sheet provides information on algal biofuels, which are generating considerable interest around the world. They may represent a sustainable pathway for helping to meet the U.S. biofuel production targets set by the Energy Independence and Security Act of 2007.

  11. Rubella - Fact Sheet for Parents

    MedlinePlus

    ... this page: About CDC.gov . Redirect for the Rubella fact sheet page. The current fact sheet can ... http://www.cdc.gov/vaccines/parents/diseases/child/rubella.html Print page Share Compartir File Formats Help: ...

  12. Skill Sheets for Agricultural Mechanics.

    ERIC Educational Resources Information Center

    Iowa State Univ. of Science and Technology, Ames. Dept. of Agricultural Education.

    This set of 33 skill sheets for agricultural mechanics was developed for use in high school and vocational school agricultural mechanics programs. Some sheets teach operational procedures while others are for simple projects. Each skill sheet covers a single topic and includes: (1) a diagram, (2) a step-by-step construction or operational…

  13. The Physics of Ice Sheets

    ERIC Educational Resources Information Center

    Bassis, J. N.

    2008-01-01

    The great ice sheets in Antarctica and Greenland are vast deposits of frozen freshwater that contain enough to raise sea level by approximately 70 m if they were to completely melt. Because of the potentially catastrophic impact that ice sheets can have, it is important that we understand how ice sheets have responded to past climate changes and…

  14. 11. MODEL 200 CRANE, GENERAL ARRANGEMENT & CLEARANCES. Colby Steel ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    11. MODEL 200 CRANE, GENERAL ARRANGEMENT & CLEARANCES. Colby Steel & Engineering Company, Vancouver B.C., Seattle, New York. Two elevations and cab plan. No architect noted, drawn by "Gould." Sheet A2, No. 6365. Scale not given. August 10, 1942. "Proposal no. 318." blueline print - United Engineering Company Shipyard, Crane, 2900 Main Street, Alameda, Alameda County, CA

  15. Model 200 crane, general arrangement & clearances. Colby Steel & ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Model 200 crane, general arrangement & clearances. Colby Steel & Engineering Company, Vancouver B.C., Seattle, New York. Two elevations and cab plan. No architect noted, drawn by Gould. Sheet A2, no 6365. Scaled not given. August 10, 1942. Proposal no. 318. - United Engineering Company Shipyard, Crane, 2900 Main Street, Alameda, Alameda County, CA

  16. Electro-Hydraulic Forming of Sheet Metals: Free-forming vs. Conical-die Forming

    SciTech Connect

    Rohatgi, Aashish; Stephens, Elizabeth V.; Davies, Richard W.; Smith, Mark T.; Soulami, Ayoub; Ahzi, Said

    2012-05-01

    This work builds upon our recent advances in quantifying high-rate deformation behavior of sheet metals, during electro-hydraulic forming (EHF), using high-speed imaging and digital image correlation techniques. Following recent publication of an earlier manuscript, resulting from this project, in the Journal of Materials Processing Technology, this manuscript further details our results and compares forming behavior when the process is carried out inside an open-die or a conical die. It is anticipated that quantitative information of the sheet deformation history, made possible by the experimental technique developed in this work, will improve our understanding on the roles of strain-rate and sheet-die interactions in enhancing the sheet metal formability during high-rate forming. This knowledge will be beneficial to the automotive industry and enable them to fabricate light-weight sheet parts out of Al and advanced high strength steels.

  17. Numerical Simulation on Sheet Metal Forming with Rate-independent Polycrystalline Plasticity FEM

    NASA Astrophysics Data System (ADS)

    Zhang, Shaorui; Li, Dayong; Peng, Yinghong

    2004-06-01

    It has long been found that, during deformation process, the crystal orientations would gradually rotate around some ideal orientations, and then would affect the later deformation properties of sheet metal. So it is very important to introduce texture model into metal forming processes. In this paper, a rate-independent polycrystalline plasticity model is developed and introduced into dynamic explicit element method. Metal flow is assumed to occur by crystallographic slip on given slip systems within each crystal. Every integration point represents a single crystal. Then cup drawing of sheet metal is studied using crystalline plasticity finite element analysis. For the rolled aluminum sheet, which contains strong {001}<110> texture, earing is formed at 45° direction after cup drawing. For the annealing aluminum sheet, due to the balance between two main textures, the flange earing tendency is not obvious. And for the soft steel sheet with a faintish orientation distribution, the flange earing tendency is not obvious, too.

  18. Experimental Studies on Flexible Forming of Sheet Metals Assisted by Magnetic Force Transfer Medium

    NASA Astrophysics Data System (ADS)

    Li, Feng; Zhou, Fu Jian; Wang, Mo Nan; Xu, Peng; Jin, Cheng Chuang

    2016-08-01

    To improve the thickness uniformity and increase the forming limit of sheets to enhance their overall quality, a magnetorheological fluid (MRF) was injected into the punch cavity to act as the force transfer medium and fulfill the function of flexible pressing during the sheet bulging process. The rheological properties of the MRF were changed under the influence of a magnetic field produced by loading different currents, which allowed variation of stress states and deformation modes in the 0.75-mm-thick 304 stainless steel sheets. With increasing current (up to 3.5 A), the sheet-forming limit increased by 16.13% at most, and the fracture morphology experienced a certain change. Additionally, both the bulge height and the wall thickness distribution had obvious changes with a punch stroke of 10 mm. According to the experimental analysis, the MRF can be used successfully as a pressure-carrying medium in the sheet forming process.

  19. Warm/cold rolling processes for producing Fe-6.5wt% Si electrical steel with columnar grains

    NASA Astrophysics Data System (ADS)

    Fu, Hua-dong; Zhang, Zhi-hao; Pan, Hong-jiang; Mo, Yuan-ke; Xie, Jian-xin

    2013-06-01

    A new technical prototype for producing Fe-6.5wt% Si electrical steel sheets by directional solidification, heat treatment before rolling, warm rolling, and cold rolling was proposed in the present study. The formability of Fe-6.5wt% Si electrical steel before rolling and the reasonable process parameters of this technical prototype were obtained. Experimental results reveal that the formability of Fe-6.5wt% Si electrical steel is improved significantly under the combination of directional solidification and heat treatment before rolling. Fe-6.5wt% Si electrical steel sheets with the thickness of 0.15 mm, bright surface, few edge cracks, and high rolling yield can be successfully fabricated using this technology without any intermediate annealing during the whole rolling. The combination of directional solidification, heat treatment before rolling, warm rolling, and cold rolling can work as a new process for highly efficient and compact fabrication of Fe-6.5wt% Si electrical steel sheets.

  20. Automated Steel Cleanliness Analysis Tool (ASCAT)

    SciTech Connect

    Gary Casuccio; Michael Potter; Fred Schwerer; Dr. Richard J. Fruehan; Dr. Scott Story

    2005-12-30

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel cleanliness; slab, billet

  1. Formability Characterization of a New Generation High Strength Steels

    SciTech Connect

    Sriram Sadagopan; Dennis Urban; Chris Wong; Mai Huang; Benda Yan

    2003-05-16

    Advanced high strength steels (AHSS) are being progressively explored by the automotive industry all around the world for cost-effective solutions to accomplish vehicle lightweighting, improve fuel economy, and consequently reduce greenhouse emissions. Because of their inherent high strength, attractive crash energy management properties, and good formability, the effective use of AHSS such as Duel Phase and TRIP (Transformation Induced Plasticity) steels, will significantly contribute to vehicle lightweighting and fuel economy. To further the application of these steels in automotive body and structural parts, a good knowledge and experience base must be developed regarding the press formability of these materials. This project provides data on relevant intrinsic mechanical behavior, splitting limits, and springback behavior of several lots of mild steel, conventional high strength steel (HSS), advanced high strength steel (AHSS) and ultra-high strength steel (UHSS), supplied by the member companies of the Automotive Applications Committee (AAC) of the American Iron and Steel Institute (AISI). Two lots of TRIP600, which were supplied by ThyssenKrupp Stahl, were also included in the study. Since sheet metal forming encompasses a very diverse range of forming processes and deformation modes, a number of simulative tests were used to characterize the forming behavior of these steel grades. In general, it was found that formability, as determined by the different tests, decreased with increased tensile strength. Consistant with previous findings, the formability of TRIP600 was found to be exceptionally good for its tensile strength.

  2. Laser-assisted sheet metal working in series production

    NASA Astrophysics Data System (ADS)

    Brecher, Christian; Emonts, Michael; Eckert, Markus

    2013-02-01

    Based on the demand for a responsible use of natural resources and energy the need for lightweight materials is increasing. The most common materials for lightweight production are high and highest strength steel. These materials are difficult to machine using conventional sheet metal working processes because the high strength leads to a limited formability and high tool wear. The Fraunhofer IPT developed the laser-assisted sheet metal working. Selective laser based heating of the part directly before machining softens the material locally. Thus the quality of the following cut can be increased, for example for shearing 1.4310 the clear cut surface ratio can be increased from 20% up to 100% using a shearing gap of 10% of the sheet thickness. Because of the softening of the material and thus the increased formability, parts with a higher complexity can be produced. For example 1.4310 can be bent laser-assisted with a radius of 0.25 mm instead of 2-3 mm using the conventional process. For the first time spring steel can be embossed with conventional tools up to 50% of the sheet thickness. For the implementation in series production a modular system upgrade "hy-PRESS" has been developed to include laser and scanner technology into existing presses. For decoupling the sensitive optical elements of the machine vibrations an active-passive damping system has been developed. The combination of this new hybrid process and the system technology allows to produce parts of high strength steel with a high complexity and quality.

  3. SHEET PLASMA DEVICE

    DOEpatents

    Henderson, O.A.

    1962-07-17

    An ion-electron plasma heating apparatus of the pinch tube class was developed wherein a plasma is formed by an intense arc discharge through a gas and is radially constricted by the magnetic field of the discharge. To avoid kink and interchange instabilities which can disrupt a conventional arc shortiy after it is formed, the apparatus is a pinch tube with a flat configuration for forming a sheet of plasma between two conductive plates disposed parallel and adjacent to the plasma sheet. Kink instabilities are suppressed by image currents induced in the conductive plates while the interchange instabilities are neutrally stable because of the flat plasma configuration wherein such instabilities may occur but do not dynamically increase in amplitude. (AEC)

  4. Plasma Sheet Energy Distributions

    NASA Astrophysics Data System (ADS)

    Sotirelis, T.; Lee, A. R.; Newell, P. T.

    2009-12-01

    Energy spectra of electrons and ions, as observed by DMSP, are fit to various distributions. The goal is to characterize the inner edge of the plasma sheet, so the focus is on large scale plasma sheet properties. Lower energy electron populations are ignored as they appear to be small-scale transients. Maxwellian, kappa and power-law distributed spectra are considered. Non-thermal ion distributions appear with greater frequency than anticipated. In order to be thermally distributed the differential energy flux must rise with a slope of ~2 toward a peak, after which the flux should fall sharply. The figure shows an apparently non-thermal ion distribution, together with a Maxwellian fit. The results from fits for one full year are presented.

  5. Clean Cities Fact Sheet

    SciTech Connect

    Not Available

    2004-01-01

    This fact sheet explains the Clean Cities Program and provides contact information for all coalitions and regional offices. It answers key questions such as: What is the Clean Cities Program? What are alternative fuels? How does the Clean Cities Program work? What sort of assistance does Clean Cities offer? What has Clean Cities accomplished? What is Clean Cities International? and Where can I find more information?

  6. Topographical atlas sheets

    USGS Publications Warehouse

    Wheeler, George Montague

    1876-01-01

    The following topographical atlas sheets, accompanying Appendix J.J. of the Annual Report of the Chief of Engineers, U.S. Army-being Annual Report upon U. S. Geographical Surveys-have been published during the fiscal year ending June 30, 1876, and are a portion of the series projected to embrace the territory of the United States lying west of the 100th meridian.

  7. Biomolecular Science (Fact Sheet)

    SciTech Connect

    Not Available

    2012-04-01

    A brief fact sheet about NREL Photobiology and Biomolecular Science. The research goal of NREL's Biomolecular Science is to enable cost-competitive advanced lignocellulosic biofuels production by understanding the science critical for overcoming biomass recalcitrance and developing new product and product intermediate pathways. NREL's Photobiology focuses on understanding the capture of solar energy in photosynthetic systems and its use in converting carbon dioxide and water directly into hydrogen and advanced biofuels.

  8. Development of environmentally friendly non-chrome conversion coatings for cold-rolled steel

    NASA Astrophysics Data System (ADS)

    Zhang, Jinming

    Steel producers use various organic and inorganic coatings to protect cold-rolled steel (CRS) sheets from corrosion during shipment and storage. It is well known that CRS sheets can be protected from corrosion by galvanizing, phosphating, chromating, topcoating with organic, or their combinations. The chromate rinsing is particularly effective for preventing white rusting of galvanized steel. But there is an increasing interest in a replacement for the chromating process because of environmental and health concerns. The objective of the present work is to develop a chrome-free conversion coating for steel sheets. Various carboxylic acids and their salts have been studied for coating phosphated electrogalvanized (EG) steel sheets, including 10-undecenoic acid (UA), oleic acid (OA), and other fatty acids such as stearic acid (SA) and palmitic acid (PA). When they were used alone, or subsequently coated with resin, they could produce a highly hydrophobic surface and improve the corrosion resistance. Thiols such as 1-octadecanethiol (ODT) can form a self-assembled monolayer on metal substrates. This close-packed monolayer could provide an excellent corrosion resistance for EG steel sheets. It was capable of withstanding 50˜60 hours of salt spray test (SST) although its thickness was only a few nanometers. The EG steel itself usually started rusting only after 2˜4 hours of salt spray. In another coating system, thiols were mixed with a conventional resin to improve the corrosion resistance of EG steel. This new technique gave 100˜120 hours of corrosion resistance. When the resin was applied directly on EG steel surface, its corrosion resistance was less than 72 hours. It was shown that further optimization of this technique increased the corrosion resistance to 200 hours and more in the standard SST.

  9. A study of Damascus steel

    SciTech Connect

    Berge, P.

    1995-02-16

    The Damascus sword has been an article of fascination for many years to blade collectors and metallurgists alike. The blades were given their name by Europeans who encountered these blades which originated from Damascus, Syria. They are best known for the appearance of the blade face. Genuine Damascus blades show swirling patterns of alternating light and dark regions which are due to the microstructure of the steel. The microstructure consists of arrays of well rounded cementite patterns in a matrix of either pearlite, bainite, or martensite. When this structure is etched the matrix will turn dark leaving the cementite particles light. Although many blades were produced over the centuries, while some of the process is known the making of a genuine Damascus blade today is generally considered a lost art. Many scientists have studied the subject in an attempt to understand the complex process by which the clustered arrays of cementite particles develop in the steel blades. The most prominent theories to date are presented in the General Introduction to this thesis. The thesis is divided into four main parts. In the first part, four proposed mechanisms of cementite cluster sheet formation as they relate to the banding theory are introduced. Experiments to investigate these mechanisms are presented. In Part II, collaborative research focused on the methodology of the reconstructed process for making Damascus steel is presented. In the third part, a study into the graphitization of the reconstructed blades is presented. In Part IV, experimental attempts at producing Damascus steel ingots in the laboratory are presented.

  10. 75 FR 15741 - Sheet Metal Workers Internationl Association, Local 292: Troy, MI; Notice of Termination of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-03-30

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF LABOR Employment and Training Administration Sheet Metal Workers Internationl Association, Local 292: Troy, MI... investigation was initiated in response to a petition filed on July 13, 2009 on behalf of workers of Steel...

  11. 119. JOB NO. 1347M, SHEET 6, 1930, ADDITION FOR PRESSED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    119. JOB NO. 1347-M, SHEET 6, 1930, ADDITION FOR PRESSED STEEL DEPARTMENT FOR FORD MOTOR COMPANY; ONE-FOURTH INCH ELEVATIONS, TRANSFORMER, DETAILS - Ford Motor Company Long Beach Assembly Plant, Assembly Building, 700 Henry Ford Avenue, Long Beach, Los Angeles County, CA

  12. 120. JOB NO. 1347M, SHEET 7, 1930, ADDITION FOR PRESSED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    120. JOB NO. 1347-M, SHEET 7, 1930, ADDITION FOR PRESSED STEEL DEPARTMENT FOR THE FORD MOTOR COMPANY; SECTION AA AND ROOF DETAILS - Ford Motor Company Long Beach Assembly Plant, Assembly Building, 700 Henry Ford Avenue, Long Beach, Los Angeles County, CA

  13. 118. JOB NO. 1347M, SHEET 2, 1930/1931, ADDITION FOR PRESSED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    118. JOB NO. 1347-M, SHEET 2, 1930/1931, ADDITION FOR PRESSED STEEL DEPARTMENT FOR FORD MOTOR COMPANY; FIRST FLOOR PLAN - Ford Motor Company Long Beach Assembly Plant, Assembly Building, 700 Henry Ford Avenue, Long Beach, Los Angeles County, CA

  14. Double Sided Irradiation for Laser-assisted Shearing of Ultra High Strength Steels with Process Integrated Hardening

    NASA Astrophysics Data System (ADS)

    Brecher, Christian; Emonts, Michael; Eckert, Markus; Weinbach, Matthias

    Most small or medium sized parts produced in mass production are made by shearing and forming of sheet metal. This technology is cost effective, but the achievable quality and geometrical complexity are limited when working high and highest strength steel. Based on the requirements for widening the process limits of conventional sheet metal working the Fraunhofer IPT has developed the laser-assisted sheet metal working technology. With this enhancement it is possible to produce parts made of high and highest strength steel with outstanding quality, high complexity and low tool wear. Additionally laser hardening has been implemented to adjust the mechanical properties of metal parts within the process. Currently the process is limited to lower sheet thicknesses (<2 mm) to maintain short cycle times. To enable this process for larger geometries and higher sheet thicknesses the Fraunhofer IPT developed a system for double sided laser-assisted sheet metal working within progressive dies.

  15. Studies in Cup Drawing Behavior of Polymer Laminated Sheet Metal

    NASA Astrophysics Data System (ADS)

    Elnagmi, M.; Jain, M.; Bruhis, M.; Nielsen, K.

    2011-08-01

    Axisymmetric deep drawing behavior of a polymer laminated sheet metal (PLSM) is investigated using an axisymmetric cup drawing test. PLSMs are of interest as a replacement for painted finishes for automotive applications as they have the potential to achieve good quality long lasting and aesthetically appealing surfaces on stamped parts. However, there is limited understanding of PLSMs in automotive deep drawing situations to produce complex 3-D parts. The tests are carried out using well-controlled, laboratory-based, dual-action, servo-hydraulic forming presses under blank-holder force and punch displacement control conditions. An optical strain mapping system is used to measure the surface strains (and to construct 3D strain maps) from the film side of the deformed samples for a range of forming conditions. Deep drawing characteristics such as punch load versus punch displacement traces, strain distribution along the cup profile, flange wrinkling and fracture characteristics are experimentally assessed for stainless steel-plastic film laminated sheet materials. Also the effect of lamination pressure on wrinkling and delamination is investigated for a decorative pressure sensitive adhesive film affixed to the stainless steel sheet.

  16. Effect of retained austenite and solute carbon on the mechanical properties in TRIP steels

    NASA Astrophysics Data System (ADS)

    Seong, B. S.; Shin, E. J.; Han, Y. S.; Lee, C. H.; Kim, Y. J.; Kim, S. J.

    2004-07-01

    The mechanical properties of transformation induced plasticity (TRIP) steels are strongly affected by the amount of retained austenite and the solute carbon in austenite. In this study, the Rietveld method using neutron diffraction patterns was introduced for determining the weight fraction of retained austenite and the solute carbon content. C-Si-Mn TRIP steels with different austempering temperatures were used. The retained austenite and the carbon content in the austenite of these steel sheets were quantitatively analyzed by neutron diffractions, and their effects on the mechanical properties of the steels were evaluated.

  17. Mechanical behavior study of laser welded joints for DP steel

    NASA Astrophysics Data System (ADS)

    Yan, Qi

    2008-03-01

    Advanced High Strength Steels (AHSS) are gaining considerable market shares in the automotive industry. The development and application of Dual Phase (DP) steel is just a consistent step towards high-strength steel grades with improved mechanical behavior. Tailor welded blanks with DP steel are promoted in the application of Body-In-White (BIW) structure by the automotive industry. A tailor welded blank consists of several flat sheets that are laser welded together before stamping. Applied cases of tailor welded blanks of high strength steels on the automotive structural parts are investigated in this paper. The mechanical behavior of laser welded joints for DP steel is studied. Microstructure of laser welded joints for DP steel was observed by SEM. Martensite in the weld seam explains the higher strength of welded joints than the base metal. Results show that the strain safety tolerance of laser welded seam for high strength steel can meet the requirement of automobile parts for stamping if the location of laser welded seam is designed reasonably.

  18. Metals fact sheet - lanthanum

    SciTech Connect

    1995-04-01

    Mosander was the first to extract the elusive rare earth, lanthanum, from unrefined cerium nitrate in 1839. The name was derived from the Greek word lanthanein, meaning {open_quotes}to escape notice.{close_quotes} Lanthanum is the lightest rare earth and a very malleable metal-soft enough to be cut with a knife. Used primarily as an additive in steels and non-ferrous metals, lanthanum is the lightest rare earth element and one of four rare earths from which mischmetal is made. Additional applications include advanced batteries, optical fibers, and phosphors.

  19. Ultrahigh carbon steels, Damascus steels, and superplasticity

    SciTech Connect

    Sherby, O.D.; Wadsworth, J.

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  20. Ice sheets and nitrogen.

    PubMed

    Wolff, Eric W

    2013-07-01

    Snow and ice play their most important role in the nitrogen cycle as a barrier to land-atmosphere and ocean-atmosphere exchanges that would otherwise occur. The inventory of nitrogen compounds in the polar ice sheets is approximately 260 Tg N, dominated by nitrate in the much larger Antarctic ice sheet. Ice cores help to inform us about the natural variability of the nitrogen cycle at global and regional scale, and about the extent of disturbance in recent decades. Nitrous oxide concentrations have risen about 20 per cent in the last 200 years and are now almost certainly higher than at any time in the last 800 000 years. Nitrate concentrations recorded in Greenland ice rose by a factor of 2-3, particularly between the 1950s and 1980s, reflecting a major change in NOx emissions reaching the background atmosphere. Increases in ice cores drilled at lower latitudes can be used to validate or constrain regional emission inventories. Background ammonium concentrations in Greenland ice show no significant recent trend, although the record is very noisy, being dominated by spikes of input from biomass burning events. Neither nitrate nor ammonium shows significant recent trends in Antarctica, although their natural variations are of biogeochemical and atmospheric chemical interest. Finally, it has been found that photolysis of nitrate in the snowpack leads to significant re-emissions of NOx that can strongly impact the regional atmosphere in snow-covered areas.

  1. Ice sheets and nitrogen

    PubMed Central

    Wolff, Eric W.

    2013-01-01

    Snow and ice play their most important role in the nitrogen cycle as a barrier to land–atmosphere and ocean–atmosphere exchanges that would otherwise occur. The inventory of nitrogen compounds in the polar ice sheets is approximately 260 Tg N, dominated by nitrate in the much larger Antarctic ice sheet. Ice cores help to inform us about the natural variability of the nitrogen cycle at global and regional scale, and about the extent of disturbance in recent decades. Nitrous oxide concentrations have risen about 20 per cent in the last 200 years and are now almost certainly higher than at any time in the last 800 000 years. Nitrate concentrations recorded in Greenland ice rose by a factor of 2–3, particularly between the 1950s and 1980s, reflecting a major change in NOx emissions reaching the background atmosphere. Increases in ice cores drilled at lower latitudes can be used to validate or constrain regional emission inventories. Background ammonium concentrations in Greenland ice show no significant recent trend, although the record is very noisy, being dominated by spikes of input from biomass burning events. Neither nitrate nor ammonium shows significant recent trends in Antarctica, although their natural variations are of biogeochemical and atmospheric chemical interest. Finally, it has been found that photolysis of nitrate in the snowpack leads to significant re-emissions of NOx that can strongly impact the regional atmosphere in snow-covered areas. PMID:23713125

  2. Twisting of sheet metals

    NASA Astrophysics Data System (ADS)

    Pham, C. H.; Thuillier, S.; Manach, P. Y.

    2013-12-01

    Twisting of metallic sheets is one particular mode of springback that occurs after drawing of elongated parts, i.e. with one dimension much larger than the two others. In this study, a dedicated device for drawing of elongated part with a U-shaped section has been designed on purpose, in order to obtain reproducible data. Very thin metallic sheet, of thickness 0.15 mm, has been used, so that the maximum length of the part is 100 mm. Two different orientations of the part with respect to the tools have been chosen: either aligned with the tools, or purposefully misaligned by 2°. Several samples were drawn for each configuration, leading to the conclusion that almost no twisting occurs in the first case whereas a significant one can be measured for the second one. In a second step, 2D and 3D numerical simulations within the implicit framework for drawing and springback were carried out. A mixed hardening law associated to von Mises yield criterion represents accurately the mechanical behavior of the material. This paper highlights a comparison of numerical predictions with experiments, e.g. the final shape of the part and the twisting parameter.

  3. Rubber sheet strewn with TiO2 particles: photocatalytic activity and recyclability.

    PubMed

    Sriwong, Chaval; Wongnawa, Sumpun; Patarapaiboolchai, Orasa

    2012-01-01

    A new method for the preparation of rubber sheet strewn with titanium dioxide particles (TiO2-strewn sheet) is presented. This simple and low cost method is based on the use of TiO2 powder (Degussa P25) being strewn onto the sheet made from rubber latex (60% HA) through a steel sieve. The characteristic of the TiO2-strewn sheet was studied by using scanning electron microscopy/energy dispersive X-ray spectrometer (SEM/EDS) and X-ray diffractometer (XRD) techniques. The photocatalytic activity of TiO2-strewn rubber sheet was evaluated using Indigo Carmine (IC) dye as a model for organic dye pollutant in water. The results showed that the TiO2-strewn sheet could degrade IC dye solution under UV light irradiation. The effects of pH, initial concentration, and the intensity of UV light on the photodegradation were also investigated. Kinetics of the photocatalytic degradation was of the first-order reaction. The used TiO2-strewn sheet can be recovered and reused. The recycling uses did not require any cleaning between successive uses and no decline in the photodegradation efficiency was observed compared with freshly prepared TiO2-strewn sheet. PMID:22655360

  4. Laminated sheet composites reinforced with modular filament sheet

    NASA Technical Reports Server (NTRS)

    Reece, O. Y.

    1968-01-01

    Aluminum and magnesium composite sheet laminates reinforced with low density, high strength modular filament sheets are produced by diffusion bonding and explosive bonding. Both processes are accomplished in normal atmosphere and require no special tooling or cleaning other than wire brushing the metal surfaces just prior to laminating.

  5. 13. Photograph of sheet 1 (index and title sheet) of ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. Photograph of sheet 1 (index and title sheet) of the Indiana State Highway Commission repair plans of 1969 for the Cicott Street Bridge. Photograph of a 24' by 36' print made from microfilm in the archives of the Indiana Department of Transportation in Indianapolis. - Cicott Street Bridge, Spanning Wabash River at State Road 25, Logansport, Cass County, IN

  6. 9. Photograph of sheet 1 (index and title sheet) of ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. Photograph of sheet 1 (index and title sheet) of the State Highway Department of Indiana repair plans of 1957 for the Cicott Street Bridge. Photograph of a 24' by 36' print made from microfilm in the archives of the Indiana Department of Transportation in Indianapolis. - Cicott Street Bridge, Spanning Wabash River at State Road 25, Logansport, Cass County, IN

  7. 17. INTAKE PIER, BRIDGE STRESS SHEET, SHEET 8 OF 117, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    17. INTAKE PIER, BRIDGE STRESS SHEET, SHEET 8 OF 117, 1920. - Sacramento River Water Treatment Plant Intake Pier & Access Bridge, Spanning Sacramento River approximately 175 feet west of eastern levee on river; roughly .5 mile downstream from confluence of Sacramento & American Rivers, Sacramento, Sacramento County, CA

  8. Method for heating a glass sheet

    DOEpatents

    Boaz, Premakaran Tucker

    1998-01-01

    A method for heating a glass sheet includes the steps of heating a glass sheet to a first predetermined temperature and applying microwave energy to the glass sheet to heat the glass sheet to at least a second predetermined temperature to allow the glass sheet to be formed.

  9. Method for heating a glass sheet

    DOEpatents

    Boaz, P.T.

    1998-07-21

    A method for heating a glass sheet includes the steps of heating a glass sheet to a first predetermined temperature and applying microwave energy to the glass sheet to heat the glass sheet to at least a second predetermined temperature to allow the glass sheet to be formed. 5 figs.

  10. Formability Evaluation of Sheet Metals Based on Global Strain Distribution

    NASA Astrophysics Data System (ADS)

    Zhang, Ling; Lin, Jianping; Min, Junying; Ye, You; Kang, Liugen

    2016-06-01

    According to the conventional methods for formability evaluation, e.g., forming limit curve (FLC), limit dome height, and total elongation, inconsistent results are observed when comparing the formability of four advanced high-strength steels (AHSS) with an ultimate tensile strength grade of 1000 MPa. The strain distribution analysis with the aid of digital image correlation technique shows that different uniform deformation capabilities of sheet metals under the same loading conditions are responsible for this inconsistency. In addition, metallurgical analysis suggests that inhomogeneous microstructure distribution and phase transformation during deformation in some materials play important roles in the uniform deformation capability of sheet metal. Limit strains on the commonly used FLC only relate to the major and minor strains of local deforming elements associated with the onset of necking. However, the formability of a sheet metal component is determined by the strain magnitudes of all deforming elements involved during the forming process. Hence, the formability evaluation of sheet metals from a global aspect is more applicable for practical engineering. A new method based on two indices (i.e., which represent global formability and uniform deformation capability, respectively) is proposed to evaluate the formability of sheet metals based on global strain distribution. The formability and evolution of deformation uniformity of the investigated AHSS at different stress states are studied with this new method. Compared with other formability evaluation methods, the new method is demonstrated to be more appropriate for practical engineering, and it is applicable to both in-plane and out-of-plane deformation. Additionally, the global formability of sheet metals can be more comprehensively understood with this new method.

  11. Differences between Laser and Arc Welding of HSS Steels

    NASA Astrophysics Data System (ADS)

    Němeček, Stanislav; Mužík, Tomáš; Míšek, Michal

    Conventional welding processes often fail to provide adequate joints in high strength steels with multiphase microstructures. One of the promising techniques is laser beam welding: working without filler metal and with sufficient capacity for automotive and transportation industry (where the amount of AHSS steels increases each year, as well as the length of laser welds). The paper compares microstructures and properties of HSS (high strength steel) joints made by MAG (Metal Active Gas) and laser welding. The effects of main welding parameters (heat input, welding speed and others) are studied on multiphase TRIP 900 steel tubes and martensitic sheets DOCOL 1200, advanced materials for seat frames and other automotive components. Whereas the strength of conventional welds is significantly impaired, laser welding leaves strength of the base material nearly unaffected. As the nature of fracture changes during loading and depending on the welding method, failure mechanisms upon cross tension tests have been studied as well.

  12. Texture developed during deformation of Transformation Induced Plasticity (TRIP) steels

    NASA Astrophysics Data System (ADS)

    Bhargava, M.; Shanta, C.; Asim, T.; Sushil, M.

    2015-04-01

    Automotive industry is currently focusing on using advanced high strength steels (AHSS) due to its high strength and formability for closure applications. Transformation Induced Plasticity (TRIP) steel is promising material for this application among other AHSS. The present work is focused on the microstructure development during deformation of TRIP steel sheets. To mimic complex strain path condition during forming of automotive body, Limit Dome Height (LDH) tests were conducted and samples were deformed in servo hydraulic press to find the different strain path. FEM Simulations were done to predict different strain path diagrams and compared with experimental results. There is a significant difference between experimental and simulation results as the existing material models are not applicable for TRIP steels. Micro texture studies were performed on the samples using EBSD and X-RD techniques. It was observed that austenite is transformed to martensite and texture developed during deformation had strong impact on limit strain and strain path.

  13. The Forming of AISI 409 sheets for fan blade manufacturing

    SciTech Connect

    Foroni, F. D.; Menezes, M. A.; Moreira Filho, L. A.

    2007-04-07

    The necessity of adapting the standardized fan models to conditions of higher temperature has emerged due to the growth of concern referring to the consequences of the gas expelling after the Mont Blanc tunnel accident in Italy and France, where even though, with 100 fans in operation, 41 people died. The objective of this work is to present an alternative to the market standard fans considering a new technology in constructing blades. This new technology introduces the use of the stainless steel AISI 409 due to its good to temperatures of gas exhaust from tunnels in fire situation. The innovation is centered in the process of a deep drawing of metallic sheets in order to keep the ideal aerodynamic superficies for the fan ideal performance. Through the impression of circles on the sheet plane it is shown, experimentally, that, during the pressing process, the more deformed regions on the sheet plane of the blade can not reach the deformation limits of the utilized sheet material.

  14. Annealing textures for drawability: Influence of the degree of cold rolling reduction for low-carbon and extra low-carbon ferritic steels

    SciTech Connect

    Pero-Sanz, J.; Ruiz-Delgado, M.; Martinez, V.; Verdeja, J.I.

    1999-11-01

    This work considers the optimization of deep drawing properties by studying the influence of hot rolling conditions, cold reduction rate, and final annealing on the evolution of steel sheet textures. Two steels have been selected: a low-C steel used for enameling applications, and an extra-low-C steel of the interstitial-free type. Results show that the intensity of {l{underscore}brace}111{r{underscore}brace} component--and, consequently, drawability--is considerably higher in the textures of cold-rolled and annealed sheets than in hot-rolled sheets. It is suggested that drawability of sheets annealed after cold rolling improves if greater than conventional reduction rates are used during rolling. Finally, it is shown that, contrary to what has sometimes been claimed, improved of the ``r'' coefficient are not accompanied by a pancake morphology of the ferrite grains.

  15. Vertically scanned laser sheet microscopy.

    PubMed

    Dong, Di; Arranz, Alicia; Zhu, Shouping; Yang, Yujie; Shi, Liangliang; Wang, Jun; Shen, Chen; Tian, Jie; Ripoll, Jorge

    2014-01-01

    Laser sheet microscopy is a widely used imaging technique for imaging the three-dimensional distribution of a fluorescence signal in fixed tissue or small organisms. In laser sheet microscopy, the stripe artifacts caused by high absorption or high scattering structures are very common, greatly affecting image quality. To solve this problem, we report here a two-step procedure which consists of continuously acquiring laser sheet images while vertically displacing the sample, and then using the variational stationary noise remover (VSNR) method to further reduce the remaining stripes. Images from a cleared murine colon acquired with a vertical scan are compared with common stitching procedures demonstrating that vertically scanned light sheet microscopy greatly improves the performance of current light sheet microscopy approaches without the need for complex changes to the imaging setup and allows imaging of elongated samples, extending the field of view in the vertical direction.

  16. Hyperspectral light sheet microscopy.

    PubMed

    Jahr, Wiebke; Schmid, Benjamin; Schmied, Christopher; Fahrbach, Florian O; Huisken, Jan

    2015-01-01

    To study the development and interactions of cells and tissues, multiple fluorescent markers need to be imaged efficiently in a single living organism. Instead of acquiring individual colours sequentially with filters, we created a platform based on line-scanning light sheet microscopy to record the entire spectrum for each pixel in a three-dimensional volume. We evaluated data sets with varying spectral sampling and determined the optimal channel width to be around 5 nm. With the help of these data sets, we show that our setup outperforms filter-based approaches with regard to image quality and discrimination of fluorophores. By spectral unmixing we resolved overlapping fluorophores with up to nanometre resolution and removed autofluorescence in zebrafish and fruit fly embryos. PMID:26329685

  17. Hyperspectral light sheet microscopy

    NASA Astrophysics Data System (ADS)

    Jahr, Wiebke; Schmid, Benjamin; Schmied, Christopher; Fahrbach, Florian O.; Huisken, Jan

    2015-09-01

    To study the development and interactions of cells and tissues, multiple fluorescent markers need to be imaged efficiently in a single living organism. Instead of acquiring individual colours sequentially with filters, we created a platform based on line-scanning light sheet microscopy to record the entire spectrum for each pixel in a three-dimensional volume. We evaluated data sets with varying spectral sampling and determined the optimal channel width to be around 5 nm. With the help of these data sets, we show that our setup outperforms filter-based approaches with regard to image quality and discrimination of fluorophores. By spectral unmixing we resolved overlapping fluorophores with up to nanometre resolution and removed autofluorescence in zebrafish and fruit fly embryos.

  18. Hyperspectral light sheet microscopy

    PubMed Central

    Jahr, Wiebke; Schmid, Benjamin; Schmied, Christopher; Fahrbach, Florian O.; Huisken, Jan

    2015-01-01

    To study the development and interactions of cells and tissues, multiple fluorescent markers need to be imaged efficiently in a single living organism. Instead of acquiring individual colours sequentially with filters, we created a platform based on line-scanning light sheet microscopy to record the entire spectrum for each pixel in a three-dimensional volume. We evaluated data sets with varying spectral sampling and determined the optimal channel width to be around 5 nm. With the help of these data sets, we show that our setup outperforms filter-based approaches with regard to image quality and discrimination of fluorophores. By spectral unmixing we resolved overlapping fluorophores with up to nanometre resolution and removed autofluorescence in zebrafish and fruit fly embryos. PMID:26329685

  19. Vitamin and Mineral Supplement Fact Sheets

    MedlinePlus

    ... Tables Online DRI Tool Daily Value (DV) Tables Vitamin and Mineral Supplement Fact Sheets Search the list ... Supplements: Background Information Botanical Dietary Supplements: Background Information Vitamin and Mineral Fact Sheets Botanical Supplement Fact Sheets ...

  20. SOLID STATE JOINING OF MAGNESIUM TO STEEL

    SciTech Connect

    Jana, Saumyadeep; Hovanski, Yuri; Pilli, Siva Prasad; Field, David P.; Yu, Hao; Pan, Tsung-Yu; Santella, M. L.

    2012-06-04

    Friction stir welding and ultrasonic welding techniques were applied to join automotive magnesium alloys to steel sheet. The effect of tooling and process parameters on the post-weld microstructure, texture and mechanical properties was investigated. Static and dynamic loading were utilized to investigate the joint strength of both cast and wrought magnesium alloys including their susceptibility and degradation under corrosive media. The conditions required to produce joint strengths in excess of 75% of the base metal strength were determined, and the effects of surface coatings, tooling and weld parameters on weld properties are presented.

  1. Towards Industrial Application of Damage Models for Sheet Metal Forming

    NASA Astrophysics Data System (ADS)

    Doig, M.; Roll, K.

    2011-05-01

    Due to global warming and financial situation the demand to reduce the CO2-emission and the production costs leads to the permanent development of new materials. In the automotive industry the occupant safety is an additional condition. Bringing these arguments together the preferable approach for lightweight design of car components, especially for body-in-white, is the use of modern steels. Such steel grades, also called advanced high strength steels (AHSS), exhibit a high strength as well as a high formability. Not only their material behavior but also the damage behavior of AHSS is different compared to the performances of standard steels. Conventional methods for the damage prediction in the industry like the forming limit curve (FLC) are not reliable for AHSS. Physically based damage models are often used in crash and bulk forming simulations. The still open question is the industrial application of these models for sheet metal forming. This paper evaluates the Gurson-Tvergaard-Needleman (GTN) model and the model of Lemaitre within commercial codes with a goal of industrial application.

  2. Comminuting irradiated ferritic steel

    DOEpatents

    Bauer, Roger E.; Straalsund, Jerry L.; Chin, Bryan A.

    1985-01-01

    Disclosed is a method of comminuting irradiated ferritic steel by placing the steel in a solution of a compound selected from the group consisting of sulfamic acid, bisulfate, and mixtures thereof. The ferritic steel is used as cladding on nuclear fuel rods or other irradiated components.

  3. Low Temperature Sheet Forming

    NASA Astrophysics Data System (ADS)

    Voges-Schwieger, Kathrin; Hübner, Sven; Behrens, Bernd-Arno

    2011-05-01

    Metastable austenitic stainless steels change their lattice during forming operations by strain-induced alpha'-martensite formation. Temperatures below T = 20° C can accelerate the phase transformation while temperatures above T = 60° C may suppress the formation of martensite during the forming operation. In past investigations, the effect of high-strength martensitic regions in an austenitic ductile lattice was used in crash relevant parts for transportation vehicles. The local martensitic regions act as reinforcements leading to an increase in crash energy absorption. Moreover, they control the folding behavior as well as the force-distance-characteristic and increase the buckling resistance. This paper deals with a concerted thermomechanical drawing process to increase the local formation of alpha'-martensite caused by low temperatures.

  4. Laser Welding of Large Scale Stainless Steel Aircraft Structures

    NASA Astrophysics Data System (ADS)

    Reitemeyer, D.; Schultz, V.; Syassen, F.; Seefeld, T.; Vollertsen, F.

    In this paper a welding process for large scale stainless steel structures is presented. The process was developed according to the requirements of an aircraft application. Therefore, stringers are welded on a skin sheet in a t-joint configuration. The 0.6 mm thickness parts are welded with a thin disc laser, seam length up to 1920 mm are demonstrated. The welding process causes angular distortions of the skin sheet which are compensated by a subsequent laser straightening process. Based on a model straightening process parameters matching the induced welding distortion are predicted. The process combination is successfully applied to stringer stiffened specimens.

  5. Johnson-Cook Strength Model for Automotive Steels

    NASA Astrophysics Data System (ADS)

    Vedantam, K.

    2005-07-01

    Over the last few years most automotive companies are engaged in performing simulations of the capability of individual components or entire structure of a motor vehicle to adequately sustain the shock (impacts) and to protect the occupants from injuries during crashes. These simulations require constitutive material models (e.g., Johnson-Cook) of the sheet steel and other components based on the compression/tension data obtained in a series of tests performed at quasi-static (˜1/s) to high strain rates (˜2000/s). One such study is undertaken by the recently formed IISI (International Iron and Steel Institute) in organizing the round robin tests to compare the tensile data generated at our Laboratory at strain rates of ˜1/s, ˜300/s, ˜800/s, and ˜2000/s on two grades of automotive steel (Mild steel and Dual Phase-DP 590) using split Hopkinson bar with those generated at high strain rate testing facilities in Germany and Japan. Our tension data on mild steel (flow stress ˜ 500 MPa) suggest a relatively small strain rate sensitivity of the material. The second steel grade (DP-590) tested exhibits significant strain rate sensitivity in that the flow stress increases from about 700 MPa (at ˜1/s) to 900 MPa (at ˜2000/s). J-C strength model constants (A, B, n, and C) for the two steel grades will be presented.

  6. On Jovian plasma sheet structure

    NASA Astrophysics Data System (ADS)

    Khurana, Krishan K.; Kivelson, Margaret G.

    1989-09-01

    Several models of Jovian plasma sheet structure are studied, focusing on the ways in which they organize aspects of the observed Voyager 2 magnetic field characteristics as a function of radial distance from Jupiter. A technique which locates the interfaces between the plasma sheet and the lobes from magnetic data is presented. This boundary location is used to test models of the magnetotail. Improved variations of the hinged-magnetodisk and the magnetic anomaly models are given in which the parameters are optimized by using structural information from observed magnetic equator and plasma-sheet-lobe boundary crossings.

  7. Microcomponent chemical process sheet architecture

    DOEpatents

    Wegeng, R.S.; Drost, M.K.; Call, C.J.; Birmingham, J.G.; McDonald, C.E.; Kurath, D.E.; Friedrich, M.

    1998-09-22

    The invention is a microcomponent sheet architecture wherein macroscale unit processes are performed by microscale components. The sheet architecture may be a single laminate with a plurality of separate microcomponent sections or the sheet architecture may be a plurality of laminates with one or more microcomponent sections on each laminate. Each microcomponent or plurality of like microcomponents perform at least one chemical process unit operation. A first laminate having a plurality of like first microcomponents is combined with at least a second laminate having a plurality of like second microcomponents thereby combining at least two unit operations to achieve a system operation. 26 figs.

  8. Microcomponent chemical process sheet architecture

    DOEpatents

    Wegeng, Robert S.; Drost, M. Kevin; Call, Charles J.; Birmingham, Joseph G.; McDonald, Carolyn Evans; Kurath, Dean E.; Friedrich, Michele

    1998-01-01

    The invention is a microcomponent sheet architecture wherein macroscale unit processes are performed by microscale components. The sheet architecture may be a single laminate with a plurality of separate microcomponent sections or the sheet architecture may be a plurality of laminates with one or more microcomponent sections on each laminate. Each microcomponent or plurality of like microcomponents perform at least one chemical process unit operation. A first laminate having a plurality of like first microcomponents is combined with at least a second laminate having a plurality of like second microcomponents thereby combining at least two unit operations to achieve a system operation.

  9. The steel scrap age.

    PubMed

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-01

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

  10. The steel scrap age.

    PubMed

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-01

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age. PMID:23442209

  11. Methods of forming steel

    DOEpatents

    Branagan, Daniel J.; Burch, Joseph V.

    2001-01-01

    In one aspect, the invention encompasses a method of forming a steel. A metallic glass is formed and at least a portion of the glass is converted to a crystalline steel material having a nanocrystalline scale grain size. In another aspect, the invention encompasses another method of forming a steel. A molten alloy is formed and cooled the alloy at a rate which forms a metallic glass. The metallic glass is devitrified to convert the glass to a crystalline steel material having a nanocrystalline scale grain size. In yet another aspect, the invention encompasses another method of forming a steel. A first metallic glass steel substrate is provided, and a molten alloy is formed over the first metallic glass steel substrate to heat and devitrify at least some of the underlying metallic glass of the substrate.

  12. Superfund fact sheet: The removal program. Fact sheet

    SciTech Connect

    Not Available

    1992-09-01

    The fact sheet describes the Superfund Emergency Response Program, a program specifically designed to respond to multi-media hazardous materials accidents (e.g. illegal disposal or improper handling of materials, transportation accidents, chemical fires) that endanger people and/or the environment. Explanations of how the removal program works and how the affected communities are involved are given. The fact sheet is one in a series providing reference information about Superfund issues and is intended for readers with no scientific training.

  13. HOT CELL BUILDING, TRA632. WHILE STEEL BEAMS DEFINE FUTURE WALLS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    HOT CELL BUILDING, TRA-632. WHILE STEEL BEAMS DEFINE FUTURE WALLS OF THE BUILDING, SHEET STEEL DEFINES THE HOT CELL "BOX" ITSELF. THREE OPERATING WINDOWS ON LEFT; ONE VIEWING WINDOW ON RIGHT. TUBES WILL CONTAIN SERVICE AND CONTROL LEADS. SPACE BETWEEN INNER AND OUTER BOX WALLS WILL BE FILLED WITH SHIELDED WINDOWS AND BARETES CONCRETE. CAMERA FACES SOUTHEAST. INL NEGATIVE NO. 7933. Unknown Photographer, ca. 5/1953 - Idaho National Engineering Laboratory, Test Reactor Area, Materials & Engineering Test Reactors, Scoville, Butte County, ID

  14. An Intelligent Sensor System for Monitoring Fatigue Damage in Welded Steel Components

    SciTech Connect

    Fernandes, B.; Gaydecki, P.; Burdekin, F. Michael

    2005-04-09

    A system for monitoring fatigue damage in steel components is described. The sensor, a thin steel sheet with a pre-crack in it, is attached to the component. Its crack length increases by fatigue in service and is recorded using a microcontroller. Measurement is accomplished using conductive tracks in a circuit whose output voltage changes when the crack propagates past a track. Data stored in memory can be remotely downloaded using Bluetooth{sup TM} technology to a PC.

  15. An Intelligent Sensor System for Monitoring Fatigue Damage in Welded Steel Components

    NASA Astrophysics Data System (ADS)

    Fernandes, B.; Gaydecki, P.; Burdekin, F. Michael

    2005-04-01

    A system for monitoring fatigue damage in steel components is described. The sensor, a thin steel sheet with a pre-crack in it, is attached to the component. Its crack length increases by fatigue in service and is recorded using a microcontroller. Measurement is accomplished using conductive tracks in a circuit whose output voltage changes when the crack propagates past a track. Data stored in memory can be remotely downloaded using Bluetooth™ technology to a PC.

  16. Selectively reflective transparent sheets

    NASA Astrophysics Data System (ADS)

    Waché, Rémi; Florescu, Marian; Sweeney, Stephen J.; Clowes, Steven K.

    2015-08-01

    We investigate the possibility to selectively reflect certain wavelengths while maintaining the optical properties on other spectral ranges. This is of particular interest for transparent materials, which for specific applications may require high reflectivity at pre-determined frequencies. Although there exist currently techniques such as coatings to produce selective reflection, this work focuses on new approaches for mass production of polyethylene sheets which incorporate either additives or surface patterning for selective reflection between 8 to 13 μ m. Typical additives used to produce a greenhouse effect in plastics include particles such as clays, silica or hydroxide materials. However, the absorption of thermal radiation is less efficient than the decrease of emissivity as it can be compared with the inclusion of Lambertian materials. Photonic band gap engineering by the periodic structuring of metamaterials is known in nature for producing the vivid bright colors in certain organisms via strong wavelength-selective reflection. Research to artificially engineer such structures has mainly focused on wavelengths in the visible and near infrared. However few studies to date have been carried out to investigate the properties of metastructures in the mid infrared range even though the patterning of microstructure is easier to achieve. We present preliminary results on the diffuse reflectivity using FDTD simulations and analyze the technical feasibility of these approaches.

  17. Sports Injury Prevention Tip Sheet

    MedlinePlus

    ... Finance Human Resources and Administrative Services Information Technology Marketing and Sales Membership Practice Public Affairs Quality Publishing ... Feedback Recent a a a print email share Facebook Twitter 2016 Sports Injury Prevention Tip Sheet 3/ ...

  18. Concentrating Solar Power (Fact Sheet)

    SciTech Connect

    Not Available

    2010-08-01

    Fact sheet describing the overall capabilities of the NREL CSP Program: collector/receiver characterization, advanced reflector and absorber materials, thermal storage and advanced heat transfer fluids, and CSP modeling and analysis.

  19. Analysis of a Sheet Silicate.

    ERIC Educational Resources Information Center

    Adams, J. M.; Evans, S.

    1980-01-01

    Describes a student project in analytical chemistry using sheet silicates. Provides specific information regarding the use of phlogopite in an experiment to analyze samples for silicon, aluminum, magnesium, iron, potassium, and fluoride. (CS)

  20. Measurements and Characterization (Fact Sheet)

    SciTech Connect

    Not Available

    2011-06-01

    Capabilities fact sheet for the National Center for Photovoltaics: Measurements and Characterization that includes scope, core competencies and capabilities, and contact/web information for Analytical Microscopy, Electro-Optical Characterization, Surface Analysis, and Cell and Module Performance.

  1. SEER Cancer Stat Fact Sheets

    Cancer.gov

    Cancer Statistical Fact Sheets are summaries of common cancer types developed to provide an overview of frequently-requested cancer statistics including incidence, mortality, survival, stage, prevalence, and lifetime risk.

  2. Development of measurement method of work hardeningbehavior in large plastic strain for sheet metal forging

    NASA Astrophysics Data System (ADS)

    Yoshikawa, Nobuo; Yamashita, Tomohiro; Shirakami, Satoshi; kada, Osamu; Yoshida, Tohru; Hiwatashi, Shunji

    2016-08-01

    For the purpose of accuracy improvement of sheet metal forging FE analysis, we have developed a new measurement method of work hardening behavior in large plastic strain by repeatedly performing simple shear test using pre-strained steel sheet. In this method, it is possible to measure work hardening behavior more than equivalent plastic strain 2.0. In addition, it was carried out a comparison between developed method and compression test in order to verify the validity of the results by the developed method. As a result, both results were in good agreement. The validity of developed method has been verified.

  3. On the Evolution of Through-Thickness Texture Gradients in Rolled Sheet Products

    SciTech Connect

    Engler, O.; Huh, M.Y.

    1999-01-05

    The paper reviews recent experimental results on the formation of through-thickness texture gradients during non-uniform rolling and, in particular, addresses their materials-dependence. For that purpose, two different materials (Cu and a low carbon steel) were subjected to non-uniform deformation by cold rolling without application of a lubricant. The effects of the different local strain states through the sheet thickness on microstructure and crystallographic texture were studied by X-ray texture analysis and microstructure observations and compared to results obtained in uniformly deformed sheets.

  4. Application of the coenergy model to different electrotechnical devices: Comparison of different magnetic sheets

    SciTech Connect

    Mekhiche, M.; Waeckerle, T.; Ossart, F.; Pera, T.

    1995-11-01

    The performance of most electrical machinery relies on the electrical steels used. Therefore any efficient CAD tool should be able to account for the magnetic behavior of those materials. Here, models taking into account the anisotropy and nonlinearity of doubly oriented, grain oriented and nonoriented electrical sheets were implemented in finite element CAD software. These models based on the coenergy density have been used to model different electrical power devices and to compare their performance. The doubly oriented sheets proved to be more suitable than the conventional soft magnetic materials.

  5. Energy information sheets, September 1996

    SciTech Connect

    1996-09-01

    The National Energy Information Center (NEIC), as part of its mission, provides energy information and referral assistance to Federal, State, and local governments, the academic community, business and industrial organizations, and the public. The Energy Information Sheets was developed to provide general information on various aspects of fuel production, prices, consumption, and capability. Additional information on related subject matter can be found in other Energy Information Administration (EIA) publications as referenced at the end of each sheet.

  6. Energy information sheets, July 1998

    SciTech Connect

    1998-07-01

    The National Energy Information Center (NEIC), as part of its mission, provides energy information and referral assistance to Federal, State, and local governments, the academic community, business and industrial organizations, and the public. The Energy Information Sheets was developed to provide general information on various aspects of fuel production, prices, consumption, and capability. Additional information on related subject matter can be found in other Energy Information Administration (EIA) publications as referenced at the end of each sheet.

  7. Fouling of carbon steel heat exchanger caused by iron bacteria

    SciTech Connect

    Starosvetsky, J.; Armon, R.; Starosvetsky, D. ); Groysman, A.

    1999-01-01

    A carbon steel heat exchanger installed in a reverse osmosis unit failed after 1 1/2 years from start-up as a result of tubes, lids, tube sheets, and connection pipes clogging from rust deposits. Chemical analysis of cooling water and scraped precipitates, as well laboratory screening of the deposits for bacteria, revealed that activity of iron-oxidizing bacteria present in cooling water could lead to heat exchanger blockage.

  8. Thermal investigation of compound cast steel tools

    NASA Astrophysics Data System (ADS)

    Schaper, Mirko; Haferkamp, Heinz; Niemeyer, Matthias; Pelz, Christoph; Viets, Roman

    1999-03-01

    Tools for hot forging are exposed to complex stresses during their life-cycle. Therefore, forging dies should have a high wear resistance and toughness on the surface, combined with excellent thermal conductivity in the die body. Hot-work tool steel is appropriate for this application except from its thermal conductance. Hence, a tool consisting of hot-work tool steel in the area of contact and heat-treatable steel as die body is favorable. A smoothly graded microstructure in the joint zone between the two steel alloys is needed to match with the requirements. Fabrication of such functionally graded dies by sand casting exhibits high sensitivity to temperature and geometry dependent parameters. To melt on the inlay's surface must be ensured without destroying this region according to overheat coarsening and mixing of alloying elements. Instead of empirical methods to optimize the process parameters, a thermographic CCD-device is used for visualization of the heat flow while pouring the melt on the inlay. In fact the molten metal flow can be directed homogeneously across the bonding surface at adequate temperatures after evaluation of thermography data. The use of a silica-aerogel sheet as opaque window beneath the inlay in the mold enables systematic development of gating and risering, whereas undesirable scaling of the inlay due to the change of emissivity is retarded. Infrared image sequences clearly demonstrate the influence of different ring gating systems concerning the filling properties. Non-joined cavities may even be classified from image data. Compound cast steel tools have been manufactured and examined in forging trials validating life-cycle prolongation.

  9. Horizontal electromagnetic casting of thin metal sheets

    DOEpatents

    Hull, John R.; Lari, Robert J.; Praeg, Walter F.; Turner, Larry R.

    1987-01-01

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  10. Horizontal electromagnetic casting of thin metal sheets

    DOEpatents

    Hull, John R.; Lari, Robert J.; Praeg, Walter F.; Turner, Larry R.

    1988-01-01

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  11. Development of Al-killed/Ti stabilized steels

    NASA Astrophysics Data System (ADS)

    Ramirez-Ledesma, A. L.; Aguilar-Mendez, M. A.; Rodriguez-Diaz, R. A.; >G Aramburo,

    2015-01-01

    Several Al-killed/Ti-stabilized low carbon steels were developed in a Mexican steel industry with the aim of obtaining an interstitial free steel for automotive applications. The steelmaking route involved the use of 100% sponge iron which was feed into an electric arc furnace, vacuum degassed, ladle treated and continuously casted. The resulting slabs were then hot rolled at 1100 °C and coiled at 650 °C. Then, the steel plates were cold rolled at room temperature and sheets annealed at 700 °C. As-cast micro structure showed the presence of α-ferrite with titanium nitrides in matrix and grain boundaries while in the ashot rolled condition, elongated grains showed the presence of titanium nitrides, titanium sulfides and titanium carbosulfides. The annealed sheets showed, additionally to the other precipitates, the presence of titanium carbides. Microstructure, texture, the Lankford ratio and mechanical properties of fully recrystallized coils fulfilled the target properties established by the automobile industry.

  12. Optimization of Forming Processes with Different Sheet Metal Alloys

    NASA Astrophysics Data System (ADS)

    Sousa, Luísa C.; Castro, Catarina F.; António, Carlos C.

    2007-05-01

    Over the past decades relatively heavy components made of steel alloys comprise the majority of many manufactured parts due to steel's low cost, high formability and good strength. The desire to produce lightweight parts has led to studies searching for lighter and stronger materials such as aluminum alloys. However, they exhibit lower elastic stiffness than steel resulting in higher elastic strains causing known distortions such as spring-back and so decreasing accuracy of manufactured net-shape components. This paper presents a developed computational method to optimize the design of sheet metal processes using genetic algorithms. An inverse approach is considered so that the final geometry of the bended blank closely follows a prescribed one. The developed computational method couples a finite element forming simulation and an evolutionary algorithm searching the optimal design parameters of the process. The developed method searches the optimal parameters that ensure a perfect net-shape part. Different aluminum alloys candidates for automotive structural applications are considered and the optimal solutions are analyzed.

  13. Optimization of Forming Processes with Different Sheet Metal Alloys

    SciTech Connect

    Sousa, Luisa C.; Castro, Catarina F.; Antonio, Carlos C.

    2007-05-17

    Over the past decades relatively heavy components made of steel alloys comprise the majority of many manufactured parts due to steel's low cost, high formability and good strength. The desire to produce lightweight parts has led to studies searching for lighter and stronger materials such as aluminum alloys. However, they exhibit lower elastic stiffness than steel resulting in higher elastic strains causing known distortions such as spring-back and so decreasing accuracy of manufactured net-shape components. This paper presents a developed computational method to optimize the design of sheet metal processes using genetic algorithms. An inverse approach is considered so that the final geometry of the bended blank closely follows a prescribed one. The developed computational method couples a finite element forming simulation and an evolutionary algorithm searching the optimal design parameters of the process. The developed method searches the optimal parameters that ensure a perfect net-shape part. Different aluminum alloys candidates for automotive structural applications are considered and the optimal solutions are analyzed.

  14. Peeling behavior and spalling resistance of CFRP sheets bonded to bent concrete surfaces

    NASA Astrophysics Data System (ADS)

    Yuan, Hong; Li, Faping

    2010-05-01

    In this paper, the peeling behavior and the spalling resistance effect of carbon fiber reinforced polymer (CFRP) sheets externally bonded to bent concrete surfaces are firstly investigated experimentally. Twenty one curved specimens and seven plane specimens are studied in the paper, in which curved specimens with bonded CFRP sheets can simulate the concrete spalling in tunnel, culvert, arch bridge etc., whereas plane specimens with bonded CFRP sheets can simulate the concrete spalling in beam bridge, slab bridge and pedestrian bridge. Three kinds of curved specimens with different radii of curvature are chosen by referring to practical tunnel structures, and plane specimens are used for comparison with curved ones. A peeling load is applied on the FRP sheet by loading a circular steel tube placed into the central notch of beam to debond CFRP sheets from the bent concrete surface, meanwhile full-range load-deflection curves are recorded by a MTS 831.10 Elastomer Test System. Based on the experimental results, a theoretical analysis is also conducted for the specimens. Both theoretical and experimental results show that only two material parameters, the interfacial fracture energy of CFRP-concrete interface and the tensile stiffness of CFRP sheets, are needed for describing the interfacial spalling behavior. It is found that the radius of curvature has remarkable influence on peeling load-deflection curves. The test methods and test results given in the paper are helpful and available for reference to the designer of tunnel strengthening.

  15. Optimal swimming of a sheet.

    PubMed

    Montenegro-Johnson, Thomas D; Lauga, Eric

    2014-06-01

    Propulsion at microscopic scales is often achieved through propagating traveling waves along hairlike organelles called flagella. Taylor's two-dimensional swimming sheet model is frequently used to provide insight into problems of flagellar propulsion. We derive numerically the large-amplitude wave form of the two-dimensional swimming sheet that yields optimum hydrodynamic efficiency: the ratio of the squared swimming speed to the rate-of-working of the sheet against the fluid. Using the boundary element method, we show that the optimal wave form is a front-back symmetric regularized cusp that is 25% more efficient than the optimal sine wave. This optimal two-dimensional shape is smooth, qualitatively different from the kinked form of Lighthill's optimal three-dimensional flagellum, not predicted by small-amplitude theory, and different from the smooth circular-arc-like shape of active elastic filaments. PMID:25019709

  16. Root-growth-inhibiting sheet

    DOEpatents

    Burton, Frederick G.; Cataldo, Dominic A.; Cline, John F.; Skiens, W. Eugene; Van Voris, Peter

    1993-01-01

    In accordance with this invention, a porous sheet material is provided at intervals with bodies of a polymer which contain a 2,6-dinitroaniline. The sheet material is made porous to permit free passage of water. It may be either a perforated sheet or a woven or non-woven textile material. A particularly desirable embodiment is a non-woven fabric of non-biodegradable material. This type of material is known as a "geotextile" and is used for weed control, prevention of erosion on slopes, and other landscaping purposes. In order to obtain a root repelling property, a dinitroaniline is blended with a polymer which is attached to the geotextile or other porous material.

  17. Root-growth-inhibiting sheet

    DOEpatents

    Burton, F.G.; Cataldo, D.A.; Cline, J.F.; Skiens, W.E.; Van Voris, P.

    1993-01-26

    In accordance with this invention, a porous sheet material is provided at intervals with bodies of a polymer which contain a 2,6-dinitroaniline. The sheet material is made porous to permit free passage of water. It may be either a perforated sheet or a woven or non-woven textile material. A particularly desirable embodiment is a non-woven fabric of non-biodegradable material. This type of material is known as a geotextile'' and is used for weed control, prevention of erosion on slopes, and other landscaping purposes. In order to obtain a root repelling property, a dinitroaniline is blended with a polymer which is attached to the geotextile or other porous material.

  18. Optimal swimming of a sheet

    NASA Astrophysics Data System (ADS)

    Montenegro-Johnson, Thomas D.; Lauga, Eric

    2014-06-01

    Propulsion at microscopic scales is often achieved through propagating traveling waves along hairlike organelles called flagella. Taylor's two-dimensional swimming sheet model is frequently used to provide insight into problems of flagellar propulsion. We derive numerically the large-amplitude wave form of the two-dimensional swimming sheet that yields optimum hydrodynamic efficiency: the ratio of the squared swimming speed to the rate-of-working of the sheet against the fluid. Using the boundary element method, we show that the optimal wave form is a front-back symmetric regularized cusp that is 25% more efficient than the optimal sine wave. This optimal two-dimensional shape is smooth, qualitatively different from the kinked form of Lighthill's optimal three-dimensional flagellum, not predicted by small-amplitude theory, and different from the smooth circular-arc-like shape of active elastic filaments.

  19. Investigation on frictional characteristics and drawbead restraining force of steel with/without coating

    NASA Astrophysics Data System (ADS)

    Chen, Lianfeng; Zheng, Tianran; Chen, Qing; Zhang, Jun

    2013-12-01

    Advanced high strength steels (AHSS) are used more and more in automotive industry for increasing crashworthiness and weight reduction. Improving metal flow and reduce friction are important to forming the part and decrease part reject rates of AHSS. The present study focused on friction characteristics and drawbead restraining force of Dual Phase (DP) steels with or without coating, such as DP980, DP780, DP590, DP780+Z, DP780+ZF, DP590+Z, using experimental approach. The effect of material properties, temperature, sliding velocity, surface roughness, dry and lubricant on friction behavior of DP steels is investigated. The contrast of DP steels with mild IF steel is carried out. The restraining force draw through different radius of drawbead is evaluated. This study is benefit to the set up of technique parameters during sheet metal forming simulation.

  20. Correlations between Nanoindentation Hardness and Macroscopic Mechanical Properties in DP980 Steels

    SciTech Connect

    Taylor, Mark D.; Choi, Kyoo Sil; Sun, Xin; Matlock, David K.; Packard, Corrine; Xu, Le; Barlat, Frederic

    2014-03-01

    Multiphase advanced high strength steels (AHSS) are being increasingly used in the automotive industry due to their low cost, good availability and excellent combination of strength and ductility. There is a keen interest from the automotive and steel industry for more fundamental understandings on the key microstructure features influencing the macroscopic properties, i.e., tensile properties, hole-expansion ratio and localized formability of AHSS. In this study, the micro- and macro-level properties for eight commercial DP980 steels are first characterized and quantified with various experimental methods. Correlations between macroscopic-level properties and relationships between various micro- and macro- properties for these steels are then established based on the experimental measurements. It is found that, despite their differences in their chemistry, processing parameters and sheet thickness, the eight DP980 steels do have common microstructural level properties governing their specific macroscopic properties in terms of strength, elongation and hole expansion performance.

  1. Sheet Bending using Soft Tools

    NASA Astrophysics Data System (ADS)

    Sinke, J.

    2011-05-01

    Sheet bending is usually performed by air bending and V-die bending processes. Both processes apply rigid tools. These solid tools facilitate the generation of software for the numerical control of those processes. When the lower rigid die is replaced with a soft or rubber tool, the numerical control becomes much more difficult, since the soft tool deforms too. Compared to other bending processes the rubber backed bending process has some distinct advantages, like large radius-to-thickness ratios, applicability to materials with topcoats, well defined radii, and the feasibility of forming details (ridges, beads). These advantages may give the process exclusive benefits over conventional bending processes, not only for industries related to mechanical engineering and sheet metal forming, but also for other disciplines like Architecture and Industrial Design The largest disadvantage is that also the soft (rubber) tool deforms. Although the tool deformation is elastic and recovers after each process cycle, the applied force during bending is related to the deformation of the metal sheet and the deformation of the rubber. The deformation of the rubber interacts with the process but also with sheet parameters. This makes the numerical control of the process much more complicated. This paper presents a model for the bending of sheet materials using a rubber lower die. This model can be implemented in software in order to control the bending process numerically. The model itself is based on numerical and experimental research. In this research a number of variables related to the tooling and the material have been evaluated. The numerical part of the research was used to investigate the influence of the features of the soft lower tool, like the hardness and dimensions, and the influence of the sheet thickness, which also interacts with the soft tool deformation. The experimental research was focused on the relation between the machine control parameters and the most

  2. 76 FR 27007 - Steel Wire Garment Hangers From the People's Republic of China: Affirmative Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-10

    ... Determination: Coated Free Sheet Paper from the People's Republic of China, 72 FR 30758, 30760 (June 4, 2007... of Antidumping Duty Order: Steel Wire Garment Hangers from the People's Republic of China, 73 FR..., 2010, M&B Metal Products Co., (``Petitioner'') requested that the Department of Commerce...

  3. Characterization of commercial sheet polarizer material

    NASA Astrophysics Data System (ADS)

    Goldstein, Dennis H.; Jones, Douglas G.

    2006-05-01

    Sheet polarizers were invented by Land in the 1920s. The fabrication of the type of sheet polarizers we use today, i.e. H-sheet polarizers, was described in the basic H-sheet patent issued in 1948. Single polarizer transmittance, and parallel pair and crossed pair transmittance are typically quoted for these polarizers. In this paper we describe spectropolarimetric measurement results for a variety of commercial sheet polarizer and sheet retarder materials. The measurements cover the nominal spectral region for the polarization elements but also describe performance well beyond the advertised range. Mueller matrices for the elements were measured, and diattenuation and retardance for both polarizers and retarders are presented.

  4. Modern Steel Framed Schools.

    ERIC Educational Resources Information Center

    American Inst. of Steel Construction, Inc., New York, NY.

    In view of the cost of structural framing for school buildings, ten steel-framed schools are examined to review the economical advantages of steel for school construction. These schools do not resemble each other in size, shape, arrangement or unit cost; some are original in concept and architecture, and others are conservative. Cost and…

  5. Steel Industry Wastes.

    ERIC Educational Resources Information Center

    Schmidtke, N. W.; Averill, D. W.

    1978-01-01

    Presents a literature review of wastes from steel industry, covering publications of 1976-77. This review covers: (1) coke production; (2) iron and steel production; (3) rolling operations; and (4) surface treatment. A list of 133 references is also presented. (NM)

  6. The Steel Band.

    ERIC Educational Resources Information Center

    Weil, Bruce

    1996-01-01

    Describes studying the steel drum, an import from Trinidad, as an instrument of intellectual growth. Describes how developing a steel drum band provided Montessori middle school students the opportunity to experience some important feelings necessary to emotional growth during this difficult age: competence, usefulness, independence, and…

  7. Biaxially corrugated flexible sheet material

    DOEpatents

    Schmertz, John C.

    1991-04-16

    A flexible biaxially corrugated sheet material is formed from a plurality of identical trapezium segments which are arranged in a plurality of long strips a single segment wide. Adjacent strips are mirror images of each other and connected along adjoining sides with the angles of the four corners of adjacent segments being alternately less than 360.degree. and greater than 360.degree. along the length of a strip such that the sheet material has an undulating configuration, and is inherently curved and cannot lie in a flat plane.

  8. Sheet Beam Klystron Instability Analysis

    SciTech Connect

    Bane, K.L.F.; Jensen, A.; Li, Z.; Stupakov, G.; Adolphsen, C.; /SLAC

    2009-05-08

    Using the principle of energy balance we develop a 2D theory for calculating growth rates of instability in a two-cavity model of a sheet beam klystron. An important ingredient is a TE-like mode in the gap that also gives a longitudinal kick to the beam. When compared with a self-consistent particle-in-cell calculation, with sheet beam klystron-type parameters, agreement is quite good up to half the design current, 65 A; at full current, however, other, current-dependent effects come in and the results deviate significantly.

  9. Fact Sheet: Summary of Self-Determination. NRC Fact Sheet

    ERIC Educational Resources Information Center

    Kennedy, Michael; Lewin, Lori

    2010-01-01

    This fact sheet provides an explanation of what self determination is, provides the four principles of self determination, describes the values supported by self determination. The authors contend that if self-determination is going to be successful, it requires that those who supply services and fund them make certain changes in both the way they…

  10. EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, BUFFALO PLANT. VIEW LOOKING SOUTHWEST FROM ROLL SHOP. 8" BAR MILL DESIGNED AND BUILT BY DONNER STEEL CO. (PREDECESSOR OF REPUBLIC), 1919-1920. FOR DESCRIPTION OF ORIGINAL MILL SEE "IRON AGE", 116\\4 (23 JULY 1925): 201-204. - LTV Steel, 8-inch Bar Mill, Buffalo Plant, Buffalo, Erie County, NY

  11. Behaviour of various glass-ceramic sealants with ferritic steels under simulated SOFC stack conditions

    NASA Astrophysics Data System (ADS)

    Haanappel, V. A. C.; Shemet, V.; Gross, S. M.; Koppitz, Th.; Menzler, N. H.; Zahid, M.; Quadakkers, W. J.

    The suitability of various combinations of glass-ceramic sealants with high-chromium ferritic steels under conditions simulating SOFC stacks has been evaluated, i.e. three glass-ceramic sealants and seven types of ferritic steels. The test method used is based on test samples consisting of two metallic sheets, joined together with a glass-ceramic sealant. The outer side of the specimens was exposed to air for 400 h at 800 °C, whereas the inner side was exposed to hydrogen saturated with 3 vol.% water vapour. In particular, attention is paid to the influence of small amounts of additives to both the glass-ceramic sealant and the steel on the electrical and chemical behaviour of the specimens. Under experimental conditions simulating SOFC stacks, it appeared that excessive internal Cr oxidation of the ferritic steels, sometimes accompanied by external Fe-oxide formation, only occurred in the case of glass-ceramics containing minor amounts of PbO. This internal oxidation finally resulted in a volume change of the ferritic steel, which was manifested in bulging of the steel. As a consequence, the glass-ceramic was pushed away from the steel surface and crack formation at the glass-ceramic-steel interface occurred. The rate of corrosion attack strongly depended on the detailed steel composition. Increasing Si content apparently increased the rate of the corrosion attack, and thus possibly decreasing the time for the occurrence of short-circuiting.

  12. Technology Performance Exchange (Fact Sheet)

    SciTech Connect

    Not Available

    2012-10-01

    This fact sheet, 'The Technology Performance Exchange' will be presented at the ET Summit, held at the Pasadena Convention Center on October 15-17, 2012. The Technology Performance Exchange will be a centralized, Web-based portal for finding and sharing energy performance data for commercial building technologies.

  13. Bedload sheets in heterogeneous sediment

    SciTech Connect

    Whiting, P.J.; Dietrich, W.E.; Leopold, L.B.; Drake, T.G.; Shreve, R.L.

    1988-02-01

    Field observations in streams with beds of coarse sand and fine gravel have revealed that bedload moves primarily as thin, migrating accumulations of sediment, and coarse grains cluster at their leading edge. These accumulations are one or two coarse grains high and are much longer (0.2-0.6 m long in sand; 0.5-2.0 m in fine gravel) than their height. The authors propose the term bedload sheet for these features, and the authors argue that they result from an instability inherent to bedload movement of moderately and poorly sorted sediment. In essence, coarse particles in the bedload slow or stop each other, trap finer particles in their interstices, and thus cause the coarse particles to become mobile again. Bedload sheets develop on the stoss side of dunes, causing the dune to advance incrementally with the arrival of each sheet. Successive deposition of coarse sediment from the leading edge followed by fine sediment may generate the grain-size sorting that distinguishes cross-bedding. Available flume experiments and field observations indicate that bedload sheets are a common, but generally unrecognized, feature of heterogeneous sediment transport.

  14. Fact Sheet: Vulnerable Young Children

    ERIC Educational Resources Information Center

    Shaw, Evelyn, Comp.; Goode, Sue, Comp.

    2008-01-01

    This fact sheet provides data on infants, toddlers and young children who are experiencing high stress as a result of a number of risk factors specifically identified in the Individuals with Disabilities Education Improvement Act of 2004 (IDEA 2004), including substantiated abuse or neglect, foster care placement, homelessness, exposure to family…

  15. Magnetic Resonance Facility (Fact Sheet)

    SciTech Connect

    Not Available

    2012-03-01

    This fact sheet provides information about Magnetic Resonance Facility capabilities and applications at NREL's National Bioenergy Center. Liquid and solid-state analysis capability for a variety of biomass, photovoltaic, and materials characterization applications across NREL. NREL scientists analyze solid and liquid samples on three nuclear magnetic resonance (NMR) spectrometers as well as an electron paramagnetic resonance (EPR) spectrometer.

  16. Fact Sheets on Institutional Racism.

    ERIC Educational Resources Information Center

    Foundation for Change, Inc., New York, NY.

    This fact sheet on institutional racism contains statistics on white control of the economy, health, housing, education, the media, and government. It also shows the oppression of minorities in these areas. The areas of wealth, the stock exchange, business, banks, unions, poverty, and unemployment, are discussed in terms of economy. Health matters…

  17. Stress localisation in annular sheets

    NASA Astrophysics Data System (ADS)

    van der Heijden, Gert; Starostin, Eugene

    2015-03-01

    For very thin sheets stretching is much more costly in terms of energy than bending. The limiting behaviour of thin sheets is therefore governed by geometry only and thus applies to a wide range of materials at vastly different scales: it is equally valid for a microscopic graphene sheet and a macroscopic solar sail. We derive new geometrically-exact equations for the deformation of annular strips. We use a formulation in which the inextensibility constraint is used to reduce the problem to a suitably-chosen reference curve (here the circular centreline). The equations are therefore ODEs, which allow for a detailed bifurcation analysis. Closed conical solutions are found for centreline lengths L less than Lc = 2 πκg , where κg is the geodesic curvature of the strip. For such `short' strips we find in addition a second branch of stable solutions easily reproduced in a paper strip. For `long' strips (L >Lc) we find modes of undulating solutions. All non-conical solutions turn out to feature points of stress localisation on the edge of the annulus, the outer edge for short solutions and the inner edge of long solutions. Our theory may be used to investigate singularities of constrained or loaded sheets more general than conical ones.

  18. Higher Education Act. Fact Sheet.

    ERIC Educational Resources Information Center

    National Council on Disability, 2004

    2004-01-01

    This fact sheet highlights the challenges for students with disabilities in the nation's university system and recommends solutions that would result in better support systems for postsecondary students with disabilities. This document discusses several interrelated issues that impact student preparation and access to postsecondary education. The…

  19. Teleconferencing. CET Information Sheet 7.

    ERIC Educational Resources Information Center

    Burton, Jane; Morris, Judith

    This information sheet defines teleconferencing as a meeting of three or more people at different locations by telephone and communicating via audioconferencing, audio plus graphics, slow scan television, or full motion video conferencing, and discusses some of the advantages and various applications of this technology. Three major projects that…

  20. Strategic Energy Analysis (Fact Sheet)

    SciTech Connect

    Not Available

    2014-02-01

    NREL complements its scientific research with high-quality, credible, technology-neutral, objective analysis that informs policy and investment decisions as renewable energy and energy efficiency technologies move from innovation through integration. This sheet highlights NREL's analytical capabilities and achievements.

  1. Off-Balance Sheet Financing.

    ERIC Educational Resources Information Center

    Adams, Matthew C.

    1998-01-01

    Examines off-balance sheet financing, the facilities use of outsourcing for selected needs, as a means of saving operational costs and using facility assets efficiently. Examples of using outside sources for energy supply and food services, as well as partnering with business for facility expansion are provided. Concluding comments address tax…

  2. Learning from Balance Sheet Visualization

    ERIC Educational Resources Information Center

    Tanlamai, Uthai; Soongswang, Oranuj

    2011-01-01

    This exploratory study examines alternative visuals and their effect on the level of learning of balance sheet users. Executive and regular classes of graduate students majoring in information technology in business were asked to evaluate the extent of acceptance and enhanced capability of these alternative visuals toward their learning…

  3. Responsive systems for cell sheet detachment

    PubMed Central

    Patel, Nikul G.; Zhang, Ge

    2013-01-01

    Cell sheet engineering has been progressing rapidly during the past few years and has emerged as a novel approach for cell based therapy. Cell sheet harvest technology enables fabrication of viable, transplantable cell sheets for various tissue engineering applications. Currently, the majority of cell sheet studies use thermo-responsive systems for cell sheet detachment. However, other responsive systems began showing their potentials for cell sheet harvest. This review provides an overview of current techniques in creating cell sheets using different types of responsive systems including thermo-responsive, electro-responsive, photo-responsive, pH-responsive and magnetic systems. Their mechanism, approach, as well as applications for cell detachment have been introduced. Further development of these responsive systems will allow efficient cell sheet harvesting and patterning of cells to reconstruct complex tissue for broad clinical applications. PMID:23820033

  4. Oxide formation and alloying elements enrichment on TRIP steel surface during inter-critical annealing.

    PubMed

    Gong, Y F; Birosca, S; Kim, H S; De Cooman, B C

    2008-06-01

    The gas atmosphere in continuous annealing and galvanizing lines alters both composition and microstructure of the surface and sub-surface of sheet steels. The alloying element enrichments and the oxide morphology on transformation-induced plasticity steel surfaces are strongly influenced by the dew point of the furnace atmosphere and annealing temperature. The formation of a thin oxide film and enrichment of the alloying elements during annealing may result in surface defects on galvanized sheet products. The present contribution reports on the use of microanalysis techniques such as electron backscatter diffraction, glow discharge optical emission spectroscopy and electron probe micro-analysis for the detailed surface analysis of inter-critically annealed transformation-induced plasticity steel such as oxide phase determination, microstructure and microtexture evolutions.

  5. Nuclear transmutation in steels

    NASA Astrophysics Data System (ADS)

    Belozerova, A. R.; Shimanskii, G. A.; Belozerov, S. V.

    2009-05-01

    The investigations of the effects of nuclear transmutation in steels that are widely used in nuclear power and research reactors and in steels that are planned for the application in thermonuclear fusion plants, which are employed under the conditions of a prolonged action of neutron irradiation with different spectra, made it possible to study the effects of changes in the isotopic and chemical composition on the tendency of changes in the structural stability of these steels. For the computations of nuclear transmutation in steels, we used a program complex we have previously developed on the basis of algorithms for constructing branched block-type diagrams of nuclide transformations and for locally and globally optimizing these diagrams with the purpose of minimizing systematic errors in the calculation of nuclear transmutation. The dependences obtained were applied onto a Schaeffler diagram for steels used for structural elements of reactors. For the irradiation in fission reactors, we observed only a weak influence of the effects of nuclear transmutation in steels on their structural stability. On the contrary, in the case of irradiation with fusion neutrons, a strong influence of the effects of nuclear transmutation in steels on their structural stability has been noted.

  6. Manifold free multiple sheet superplastic forming

    DOEpatents

    Elmer, John W.; Bridges, Robert L.

    2001-01-01

    Fluid-forming compositions in a container attached to enclosed adjacent sheets are heated to relatively high temperatures to generate fluids (gases) that effect inflation of the sheets. Fluid rates to the enclosed space between the sheets can be regulated by the canal from the container. Inflated articles can be produced by a continuous, rather than batch-type, process.

  7. Manifold free multiple sheet superplastic forming

    DOEpatents

    Elmer, John W.; Bridges, Robert L.

    2004-01-13

    Fluid-forming compositions in a container attached to enclosed adjacent sheets are heated to relatively high temperatures to generate fluids (gases) that effect inflation of the sheets. Fluid rates to the enclosed space between the sheets can be regulated by the canal from the container. Inflated articles can be produced by a continuous, rather than batch-type, process.

  8. Sheet Metal Worker: A Training Profile.

    ERIC Educational Resources Information Center

    Ontario Ministry of Skills Development, Toronto.

    This training profile is intended for use by program developers and trainers in the development of training courses and programs for sheet metal workers. It contains 17 modules: safety for sheet metal worker; tools and machinery; materials and gauges; drafting and shop drawing; pattern development; methods of joining sheet metal; shearing and…

  9. 21 CFR 880.5180 - Burn sheet.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Burn sheet. 880.5180 Section 880.5180 Food and... Burn sheet. (a) Identification. A burn sheet is a device made of a porous material that is wrapped aroung a burn victim to retain body heat, to absorb wound exudate, and to serve as a barrier...

  10. Early-Stage Breast Cancer Treatment Fact Sheet

    MedlinePlus

    ... breast cancer treatment fact sheet ePublications Early-stage breast cancer treatment fact sheet Print this fact sheet Early-stage breast cancer treatment fact sheet (PDF, 943 KB) Related information ...

  11. Simulation of springback and microstructural analysis of dual phase steels

    NASA Astrophysics Data System (ADS)

    Kalyan, T. Sri.; Wei, Xing; Mendiguren, Joseba; Rolfe, Bernard

    2013-12-01

    With increasing demand for weight reduction and better crashworthiness abilities in car development, advanced high strength Dual Phase (DP) steels have been progressively used when making automotive parts. The higher strength steels exhibit higher springback and lower dimensional accuracy after stamping. This has necessitated the use of simulation of each stamped component prior to production to estimate the part's dimensional accuracy. Understanding the micro-mechanical behaviour of AHSS sheet may provide more accuracy to stamping simulations. This work can be divided basically into two parts: first modelling a standard channel forming process; second modelling the micro-structure of the process. The standard top hat channel forming process, benchmark NUMISHEET'93, is used for investigating springback effect of WISCO Dual Phase steels. The second part of this work includes the finite element analysis of microstructures to understand the behaviour of the multi-phase steel at a more fundamental level. The outcomes of this work will help in the dimensional control of steels during manufacturing stage based on the material's microstructure.

  12. Geometry of thin liquid sheet flows

    NASA Technical Reports Server (NTRS)

    Chubb, Donald L.; Calfo, Frederick D.; Mcconley, Marc W.; Mcmaster, Matthew S.; Afjeh, Abdollah A.

    1994-01-01

    Incompresible, thin sheet flows have been of research interest for many years. Those studies were mainly concerned with the stability of the flow in a surrounding gas. Squire was the first to carry out a linear, invicid stability analysis of sheet flow in air and compare the results with experiment. Dombrowski and Fraser did an experimental study of the disintegration of sheet flows using several viscous liquids. They also detected the formulation of holes in their sheet flows. Hagerty and Shea carried out an inviscid stability analysis and calculated growth rates with experimental values. They compared their calculated growth rates with experimental values. Taylor studied extensively the stability of thin liquid sheets both theoretically and experimentally. He showed that thin sheets in a vacuum are stable. Brown experimentally investigated thin liquid sheet flows as a method of application of thin films. Clark and Dumbrowski carried out second-order stability analysis for invicid sheet flows. Lin introduced viscosity into the linear stability analysis of thin sheet flows in a vacuum. Mansour and Chigier conducted an experimental study of the breakup of a sheet flow surrounded by high-speed air. Lin et al. did a linear stability analysis that included viscosity and a surrounding gas. Rangel and Sirignano carried out both a linear and nonlinear invisid stability analysis that applies for any density ratio between the sheet liquid and the surrounding gas. Now there is renewed interest in sheet flows because of their possible application as low mass radiating surfaces. The objective of this study is to investigate the fluid dynamics of sheet flows that are of interest for a space radiator system. Analytical expressions that govern the sheet geometry are compared with experimental results. Since a space radiator will operate in a vacuum, the analysis does not include any drag force on the sheet flow.

  13. Clean Firetube Boiler Waterside Heat Transfer Surfaces, Energy Tips: STEAM, Steam Tip Sheet #7 (Fact Sheet)

    SciTech Connect

    Not Available

    2012-04-01

    A steam energy tip sheet for the Advanced Manufacturing Office (AMO). The prevention of scale formation in firetube boilers can result in substantial energy savings. Scale deposits occur when calcium, magnesium, and silica, commonly found in most water supplies, react to form a continuous layer of material on the waterside of the boiler heat exchange tubes. Scale creates a problem because it typically possesses a thermal conductivity, an order of magnitude less than the corresponding value for bare steel. Even thin layers of scale serve as an effective insulator and retard heat transfer. The result is overheating of boiler tube metal, tube failures, and loss of energy efficiency. Fuel consumption may increase by up to 5% in firetube boilers because of scale. The boilers steam production may be reduced if the firing rate cannot be increased to compensate for the decrease in combustion efficiency. Energy losses as a function of scale thickness and composition are given. Any scale in a boiler is undesirable. The best way to deal with scale is not to let it form in the first place. Prevent scale formation by: (1) Pretreating of boiler makeup water (using water softeners, demineralizers, and reverse osmosis to remove scale-forming minerals); (2) Injecting chemicals into the boiler feedwater; and (3) Adopting proper boiler blowdown practices.

  14. Glass Stronger than Steel

    DOE R&D Accomplishments Database

    Yarris, Lynn

    2011-03-28

    A new type of damage-tolerant metallic glass, demonstrating a strength and toughness beyond that of steel or any other known material, has been developed and tested by a collaboration of researchers from Berkeley Lab and Caltech.

  15. Structural Amorphous Steels

    NASA Astrophysics Data System (ADS)

    Lu, Z. P.; Liu, C. T.; Thompson, J. R.; Porter, W. D.

    2004-06-01

    Recent advancement in bulk metallic glasses, whose properties are usually superior to their crystalline counterparts, has stimulated great interest in fabricating bulk amorphous steels. While a great deal of effort has been devoted to this field, the fabrication of structural amorphous steels with large cross sections has remained an alchemist’s dream because of the limited glass-forming ability (GFA) of these materials. Here we report the discovery of structural amorphous steels that can be cast into glasses with large cross-section sizes using conventional drop-casting methods. These new steels showed interesting physical, magnetic, and mechanical properties, along with high thermal stability. The underlying mechanisms for the superior GFA of these materials are discussed.

  16. Ohm's law for a current sheet

    NASA Technical Reports Server (NTRS)

    Lyons, L. R.; Speiser, T. W.

    1985-01-01

    The paper derives an Ohm's law for single-particle motion in a current sheet, where the magnetic field reverses in direction across the sheet. The result is considerably different from the resistive Ohm's law often used in MHD studies of the geomagnetic tail. Single-particle analysis is extended to obtain a self-consistency relation for a current sheet which agrees with previous results. The results are applicable to the concept of reconnection in that the electric field parallel to the current is obtained for a one-dimensional current sheet with constant normal magnetic field. Dissipated energy goes directly into accelerating particles within the current sheet.

  17. A Numerical Investigation of CFRP-Steel Interfacial Failure with Material Point Method

    SciTech Connect

    Shen Luming; Faleh, Haydar; Al-Mahaidi, Riadh

    2010-05-21

    The success of retrofitting steel structures by using the Carbon Fibre Reinforced Polymers (CFRP) significantly depends on the performance and integrity of CFRP-steel joint and the effectiveness of the adhesive used. Many of the previous numerical studies focused on the design and structural performance of the CFRP-steel system and neglected the mechanical responses of adhesive layer, which results in the lack of understanding in how the adhesive layer between the CFRP and steel performs during the loading and failure stages. Based on the recent observation on the failure of CFRP-steel bond in the double lap shear tests, a numerical approach is proposed in this study to simulate the delamination process of CFRP sheet from steel plate using the Material Point Method (MPM). In the proposed approach, an elastoplasticity model with a linear hardening and softening law is used to model the epoxy layer. The MPM, which does not employ fixed mesh-connectivity, is employed as a robust spatial discretization method to accommodate the multi-scale discontinuities involved in the CFRP-steel bond failure process. To demonstrate the potential of the proposed approach, a parametric study is conducted to investigate the effects of bond length and loading rates on the capacity and failure modes of CFRP-steel system. The evolution of the CFRP-steel bond failure and the distribution of stress and strain along bond length direction will be presented. The simulation results not only well match the available experimental data but also provide a better understanding on the physics behind the CFRP sheet delamination process.

  18. A Numerical Investigation of CFRP-Steel Interfacial Failure with Material Point Method

    NASA Astrophysics Data System (ADS)

    Shen, Luming; Faleh, Haydar; Al-Mahaidi, Riadh

    2010-05-01

    The success of retrofitting steel structures by using the Carbon Fibre Reinforced Polymers (CFRP) significantly depends on the performance and integrity of CFRP-steel joint and the effectiveness of the adhesive used. Many of the previous numerical studies focused on the design and structural performance of the CFRP-steel system and neglected the mechanical responses of adhesive layer, which results in the lack of understanding in how the adhesive layer between the CFRP and steel performs during the loading and failure stages. Based on the recent observation on the failure of CFRP-steel bond in the double lap shear tests [1], a numerical approach is proposed in this study to simulate the delamination process of CFRP sheet from steel plate using the Material Point Method (MPM). In the proposed approach, an elastoplasticity model with a linear hardening and softening law is used to model the epoxy layer. The MPM [2], which does not employ fixed mesh-connectivity, is employed as a robust spatial discretization method to accommodate the multi-scale discontinuities involved in the CFRP-steel bond failure process. To demonstrate the potential of the proposed approach, a parametric study is conducted to investigate the effects of bond length and loading rates on the capacity and failure modes of CFRP-steel system. The evolution of the CFRP-steel bond failure and the distribution of stress and strain along bond length direction will be presented. The simulation results not only well match the available experimental data but also provide a better understanding on the physics behind the CFRP sheet delamination process.

  19. Life after Steel

    ERIC Educational Resources Information Center

    Mangan, Katherine

    2013-01-01

    Bobby Curran grew up in a working-class neighborhood in Baltimore, finished high school, and followed his grandfather's steel-toed bootprints straight to Sparrows Point, a 3,000-acre sprawl of industry on the Chesapeake Bay. College was not part of the plan. A gritty but well-paying job at the RG Steel plant was Mr. Curran's ticket to a secure…

  20. Creep Strength and Microstructure of Al20-25+Nb Alloy Sheets and Foils for Advanced Microturbine Recurperators

    SciTech Connect

    Maziasz, Philip J; Shingledecker, John P; Evans, Neal D; Yamamoto, Yukinori; More, Karren Leslie; Trejo, Rosa M; Lara-Curzio, Edgar

    2007-01-01

    The Oak Ridge National Laboratory (ORNL) and ATI Allegheny Ludlum worked together on a collaborative program for about two years to produce a wide range of commercial sheets and foils of the new AL20-25+Nb{trademark} (AL20-25+Nb) stainless alloy for advanced microturbine recuperator applications. There is a need for cost-effective sheets/foils with more performance and reliability at 650-750 C than 347 stainless steel, particularly for larger 200-250 kW microturbines. Phase 1 of this collaborative program produced the sheets and foils needed for manufacturing brazed plated-fin air cells, while Phase 2 provided foils for primary surface air cells, and did experiments on modified processing designed to change the microstructure of sheets and foils for improved creep-resistance. Phase 1 sheets and foils of AL20-25+Nb have much more creep-resistance than 347 steel at 700-750 C, and those foils are slightly stronger than HR120 and HR230. Results for Phase 2 showed nearly double the creep-rupture life of sheets at 750 C/100 MPa, and similar improvements in foils. Creep data show that Phase 2 foils of AL20-25+Nb alloy have creep resistance approaching that of alloy 625 foils. Testing at about 750 C in flowing turbine exhaust gas for 500 h in the ORNL Recuperator Test Facility shows that foils of AL20-25+Nb alloy have oxidation-resistance similar to HR120 alloy, and much better than 347 steel.

  1. Influence of Tension-Compression Asymmetry on the Mechanical Behavior of AZ31B Magnesium Alloy Sheets in Bending

    NASA Astrophysics Data System (ADS)

    Zhou, Ping; Beeh, Elmar; Friedrich, Horst E.

    2016-03-01

    Magnesium alloys are promising materials for lightweight design in the automotive industry due to their high strength-to-mass ratio. This study aims to study the influence of tension-compression asymmetry on the radius of curvature and energy absorption capacity of AZ31B-O magnesium alloy sheets in bending. The mechanical properties were characterized using tension, compression, and three-point bending tests. The material exhibits significant tension-compression asymmetry in terms of strength and strain hardening rate due to extension twinning in compression. The compressive yield strength is much lower than the tensile yield strength, while the strain hardening rate is much higher in compression. Furthermore, the tension-compression asymmetry in terms of r value (Lankford value) was also observed. The r value in tension is much higher than that in compression. The bending results indicate that the AZ31B-O sheet can outperform steel and aluminum sheets in terms of specific energy absorption in bending mainly due to its low density. In addition, the AZ31B-O sheet was deformed with a larger radius of curvature than the steel and aluminum sheets, which brings a benefit to energy absorption capacity. Finally, finite element simulation for three-point bending was performed using LS-DYNA and the results confirmed that the larger radius of curvature of a magnesium specimen is mainly attributed to the high strain hardening rate in compression.

  2. Competitive position of natural gas: Steel reheat applications: Topical report

    SciTech Connect

    Williams, J.H.; Koch, G.S.; McDermott, H.; Klareich, F.H.

    1986-08-01

    Natural gas is by far the preferred fuel for steel reheat applications, accounting for approximately 135 x 10/sup 12/ Btu per year of a 187 x 10/sup 12/ Btu per year total reheat fuels market based on 1984 production figures. However, changes in the steel industry over the next 20 years could substantially reduce the traditional steel reheat market and affect the competitiveness of present natural gas-fueled technologies. Process innovations such as hot charging, direct rolling, thin slab and thin strip casting, and powdered metals are being pursued by both mini-mill and integrated producers. Each of these processes reduce or eliminate the need for reheat. When reheat is needed, the process usually requires much less fuel, as well as an ability to rapidly reheat thin products in a continuous, lower-scale-loss reheat cycle than can be provided by conventional gas furnaces. Therefore, new gas-fired rapid heating technologies will need to be developed if gas is to remain competitive with electric induction systems that offer relatively fast and low-scale-loss reheat cycles. The changing structure of the steel industry will also affect the use of natural gas for reheat applications, as the domestic steel industry is downsized over the next few years. Also, the relative share of mini-mill production is expected to continue to grow, especially if mini-mills are able to capture part of the sheet market, which now represents 67% of integrated mill shipments. In comparison to integrated mills, mini-mills are more likely to adopt hot charging, direct rolling, thin steel casting, and other new technologies that minimize steel reheat needs. This study provides insights into the technological and important factors influencing the reheat future competitiveness of natural gas-fueled reheat furnaces. 59 refs., 19 figs., 38 tabs.

  3. Action Sheet 36 Final Report

    SciTech Connect

    Kips, R E; Kristo, M J; Hutcheon, I D

    2012-02-24

    Pursuant to the Arrangement between the European Commission DG Joint Research Centre (EC-JRC) and the Department of Energy (DOE) to continue cooperation on research, development, testing, and evaluation of technology, equipment, and procedures in order to improve nuclear material control, accountancy, verification, physical protection, and advanced containment and surveillance technologies for international safeguards, dated 1 September 2008, the IRMM and LLNL established cooperation in a program on the Study of Chemical Changes in Uranium Oxyfluoride Particles under IRMM-LLNL Action Sheet 36. The work under this action sheet had 2 objectives: (1) Achieve a better understanding of the loss of fluorine in UO{sub 2}F{sub 2} particles after exposure to certain environmental conditions; and (2) Provide feedback to the EC-JRC on sample reproducibility and characteristics.

  4. Periodic folding of viscous sheets

    NASA Astrophysics Data System (ADS)

    Ribe, Neil M.

    2003-09-01

    The periodic folding of a sheet of viscous fluid falling upon a rigid surface is a common fluid mechanical instability that occurs in contexts ranging from food processing to geophysics. Asymptotic thin-layer equations for the combined stretching-bending deformation of a two-dimensional sheet are solved numerically to determine the folding frequency as a function of the sheet’s initial thickness, the pouring speed, the height of fall, and the fluid properties. As the buoyancy increases, the system bifurcates from “forced” folding driven kinematically by fluid extrusion to “free” folding in which viscous resistance to bending is balanced by buoyancy. The systematics of the numerically predicted folding frequency are in good agreement with laboratory experiments.

  5. Modeling Harris Current Sheets with Themis Observations

    NASA Technical Reports Server (NTRS)

    Kepko, L.; Angelopoulos, V.; McPherron, R. L.; Apatenkov, S.; Glassmeier, K.-H.

    2010-01-01

    Current sheets are ubiquitous in nature. occurring in such varied locations as the solar atmosphere. the heliosphere, and the Earth's magnetosphere. The simplest current sheet is the one-dimensional Harris neutral sheet, with the lobe field strength and scale-height the only free parameters. Despite its simplicity, confirmation of the Harris sheet as a reasonable description of the Earth's current sheet has remained elusive. In early 2009 the orbits of the 5 THEMIS probes fortuitously aligned such that profiles of the Earth's current sheet could be modeled in a time dependent manner. For the few hours of alignment we have calculated the time history of the current sheet parameters (scale height and current) in the near-Earth region. during both quiet and active times. For one particular substorm. we further demonstrate good quantitative agreement with the diversion of cross tail current inferred from the Harris modeling with the ionospheric current inferred from ground magnetometer data.

  6. Plastic Localization Phenomena in a Mn-Alloyed Austenitic Steel

    NASA Astrophysics Data System (ADS)

    Scavino, G.; D'Aiuto, F.; Matteis, P.; Russo Spena, P.; Firrao, D.

    2010-03-01

    A 0.5 wt pct C, 22 wt pct Mn austenitic steel, recently proposed for fabricating automotive body structures by cold sheet forming, exhibits plastic localizations (PLs) during uniaxial tensile tests, yet showing a favorable overall strength and ductility. No localization happens during biaxial Erichsen cupping tests. Full-thickness tensile and Erichsen specimens, cut from as-produced steel sheets, were polished and tested at different strain rates. During the tensile tests, the PL phenomena consist first of macroscopic deformation bands traveling along the tensile axis, and then of a series of successive stationary deformation bands, each adjacent to the preceding ones; both types of bands involve the full specimen width and yield a macroscopically observable surface relief. No comparable surface relief was observed during the standard Erichsen tests. Because the stress state is known to influence PL phenomena, reduced-width Erichsen tests were performed on polished sheet specimens, in order to explore the transition from biaxial to uniaxial loading; surface relief lines were observed on a 20-mm-wide specimen, but not on wider ones.

  7. Automatic welding of stainless steel tubing

    NASA Technical Reports Server (NTRS)

    Clautice, W. E.

    1978-01-01

    The use of automatic welding for making girth welds in stainless steel tubing was investigated as well as the reduction in fabrication costs resulting from the elimination of radiographic inspection. Test methodology, materials, and techniques are discussed, and data sheets for individual tests are included. Process variables studied include welding amperes, revolutions per minute, and shielding gas flow. Strip chart recordings, as a definitive method of insuring weld quality, are studied. Test results, determined by both radiographic and visual inspection, are presented and indicate that once optimum welding procedures for specific sizes of tubing are established, and the welding machine operations are certified, then the automatic tube welding process produces good quality welds repeatedly, with a high degree of reliability. Revised specifications for welding tubing using the automatic process and weld visual inspection requirements at the Kennedy Space Center are enumerated.

  8. Novel magnetic indenter for rheological analysis of thin biological sheet for regenerative medicine

    NASA Astrophysics Data System (ADS)

    Kageshima, Masami; Maruyama, Toshiro; Akama, Tomoya; Nakamura, Tomoyuki

    2016-07-01

    A novel method is proposed for analyzing the mechanical properties of a thin sheet of cells or extracellular matrix cultured for regenerative medicine. A steel sphere is mounted onto the center of the sheet sample, placed over a circular aperture, and a loading force is exerted via an electromagnet with well-regulated current while the displacement of the sample center is optically detected. Details of the instrument and its performance are described. Loading and unloading experiment with stepwise magnetic force revealed that creep response of each of the cell sheet and matrix sheet can be expressed as a combination of a quasi-instantaneous deformation and two delayed elastic responses having different retardation times. The retardation time exhibited an increasing trend with the loading force. Close analysis of loading-force dependence and reversibility of the derived mechanical parameters revealed that these deformation modes are not independent but flexibly switches to each other depending on load magnitude and loading history. The cell sheet sample exhibited remarkable irreversibility between loading and unloading responses, which is attributed to response of the live cells to the sustained loading.

  9. Study of Microstructure and Mechanical Properties Effects on Workpiece Quality in Sheet Metal Extrusion Process.

    PubMed

    Suriyapha, Chatkaew; Bubphachot, Bopit; Rittidech, Sampan

    2015-01-01

    Sheet metal extrusion is a metal forming process in which the movement of a punch penetrates a sheet metal surface and it flows through a die orifice; the extruded parts can be deflected to have an extrusion cavity and protrusion on the opposite side. Therefore, this process results in a narrow region of highly localized plastic deformation due to the formation and microstructure effect on the work piece. This research investigated the characteristics of the material-flow behavior during the formation and its effect on the microstructure of the extruded sheet metal using the finite element method (FEM). The actual parts and FEM simulation model were developed using a blank material made from AISI-1045 steel with a thickness of 5 mm; the material's behavior was determined subject to the punch penetration depths of 20%, 40%, 60%, and 80% of the sheet thickness. The results indicated the formation and microstructure effects on the sheet metal extrusion parts and defects. Namely, when increasing penetration, narrowing the die orifice the material flows through, the material was formed by extruding, and defects were visibility, and the microstructure of the material's grains' size was flat and very fine. Extrusion defects were not found in the control material flow. The region of highly localized plastic deformation affected the material gain and mechanical properties. The FEM simulation results agreed with the experimental results. Moreover, FEM could be investigated as a tool to decrease the cost and time in trial and error procedures. PMID:26229979

  10. Study of Microstructure and Mechanical Properties Effects on Workpiece Quality in Sheet Metal Extrusion Process

    PubMed Central

    Suriyapha, Chatkaew; Bubphachot, Bopit; Rittidech, Sampan

    2015-01-01

    Sheet metal extrusion is a metal forming process in which the movement of a punch penetrates a sheet metal surface and it flows through a die orifice; the extruded parts can be deflected to have an extrusion cavity and protrusion on the opposite side. Therefore, this process results in a narrow region of highly localized plastic deformation due to the formation and microstructure effect on the work piece. This research investigated the characteristics of the material-flow behavior during the formation and its effect on the microstructure of the extruded sheet metal using the finite element method (FEM). The actual parts and FEM simulation model were developed using a blank material made from AISI-1045 steel with a thickness of 5 mm; the material's behavior was determined subject to the punch penetration depths of 20%, 40%, 60%, and 80% of the sheet thickness. The results indicated the formation and microstructure effects on the sheet metal extrusion parts and defects. Namely, when increasing penetration, narrowing the die orifice the material flows through, the material was formed by extruding, and defects were visibility, and the microstructure of the material's grains' size was flat and very fine. Extrusion defects were not found in the control material flow. The region of highly localized plastic deformation affected the material gain and mechanical properties. The FEM simulation results agreed with the experimental results. Moreover, FEM could be investigated as a tool to decrease the cost and time in trial and error procedures. PMID:26229979

  11. Flexible solution of the fixturing problem in sheet metal laser butt welding

    NASA Astrophysics Data System (ADS)

    Olsen, Flemming O.

    1994-09-01

    In 20 years laser welding of sheet metal has been demonstrated as a possible high-tech metal joining process. However, the major obstacle to the introduction of laser welding in for example car body manufacturing has been and is the fixturing problem. In case of laser butt welding of 0.5 - 1 mm thick steel sheets, the maximum acceptable gab between the sheets to be welded is in the range of 40 - 50 micrometer. Out of this demand two major problems arise: (1) the high precision required in weld preparation in terms of precise shape of the two sheets to be welded. (2) the problem of maintaining a narrow gab under welding, where thermal distortions, even though they are relatively small in this process, still will open the gap as the welding beam proceeds along the seam. In this paper a unique technique to overcome these problems will be described. The results of the experimental work described in this paper demonstrates the technique in 2D welding, where high quality butt welds has been demonstrated with virtually no clamping forces applied by utilizing a special seam preparation technique. Possibilities in car body manufacturing and other 3D sheet metal assembly by means of the flexible laser welding technique will be discussed.

  12. Novel magnetic indenter for rheological analysis of thin biological sheet for regenerative medicine.

    PubMed

    Kageshima, Masami; Maruyama, Toshiro; Akama, Tomoya; Nakamura, Tomoyuki

    2016-07-01

    A novel method is proposed for analyzing the mechanical properties of a thin sheet of cells or extracellular matrix cultured for regenerative medicine. A steel sphere is mounted onto the center of the sheet sample, placed over a circular aperture, and a loading force is exerted via an electromagnet with well-regulated current while the displacement of the sample center is optically detected. Details of the instrument and its performance are described. Loading and unloading experiment with stepwise magnetic force revealed that creep response of each of the cell sheet and matrix sheet can be expressed as a combination of a quasi-instantaneous deformation and two delayed elastic responses having different retardation times. The retardation time exhibited an increasing trend with the loading force. Close analysis of loading-force dependence and reversibility of the derived mechanical parameters revealed that these deformation modes are not independent but flexibly switches to each other depending on load magnitude and loading history. The cell sheet sample exhibited remarkable irreversibility between loading and unloading responses, which is attributed to response of the live cells to the sustained loading. PMID:27475573

  13. Determination of Anisotropic Hardening of Sheet Metals by Shear Tests

    NASA Astrophysics Data System (ADS)

    Schikorra, Marco; Brosius, Alexander; Kleiner, Matthias

    2005-08-01

    With regard to the increasing necessity of accurate material data determination for the prediction of springback, a material testing equipment has been developed and set up for the measurement of material hardening within cyclic loading. One reason for inaccurate springback predictions can be seen in a missing consideration of load reversal effects in a realistic material model description. Due to bending and unbending while the material is drawn from the flange over a radius of a deep drawing tool, a hardening takes place which leads to an expanding or shifting of the elastic area and yield locus known as isotropic, kinematic, or combined hardening. Since springback is mainly influenced by the actual stress state and a correct distinction between elastic and elastic-plastic regions, an accurate prediction of these stress and strain components is basically required to simulate springback accurately, too. The presented testing method deals with shearing of sheet metal specimens in one or more load cycles to analyze the change of yield point and yield curve. The experimental set up is presented and discussed and the results are shown for different materials such as aluminum A199.5, stainless steel X5CrNi18.10, dual phase steel DP600, and copper Cu99.99. To guarantee a wide experimental range, different sheet thicknesses were used additionally. Simulations using the finite element method were carried out to compare the measured results with calculated results from different yield criterions and different hardening laws mentioned above. It was possible to show that commonly used standard material hardening laws like isotropic and kinematic hardening laws often do not lead to accurate stress state predictions when load reversals occur. The work shows the range of occurring differences and strategies to obtain to a more reliable prediction.

  14. High-speed laser cutting of thin metal sheets

    NASA Astrophysics Data System (ADS)

    Preissig, Kai-Uwe; Petring, Dirk; Herziger, Gerd

    1994-09-01

    Increasing productivity in splitting up of metal sheets by means of mechanical cutting processes is today limited by long change-over times as well as nonproductive times and insufficient quality caused by tool wear. In the case of high-quality materials even a slight quality reduction concerning development of dross attachment and induced stress leads to a lot of rejects. In order to increase the cutting speeds within a range economical for industrial use, i.e. about 100 m/min, a completely new type of laser cutting process had to be developed. As opposed to conventional laser cutting, during which a semicylindric cutting front is formed, a closed keyhole with subsequent melt film ejection is produced during the completely new laser cutting process. The incoupling of energy no longer only results from pure surface absorption but in addition from plasma formation and multiple reflection. With the help of the wear resisting tool `laser' the cutting quality is constantly good and can even be significantly improved in comparison with the conventional cutting method with circular knifes. In the case of a sheet thickness of 0.2 mm grain oriented electrical steel can be cut e.g. with a cutting speed of 130 m/min, aluminum with 270 m/min, copper with 95 m/min and zinc with 280 m/min; the necessary laser power is 1300 W. Based on the results of basic research the prototype of a laser slitting line was constructed and went into operation in autumn 1991. Up to now various materials for different customers have been cut on this slitting line and used in industry. Especially when cutting grain oriented electrical steel, which is a material with very high requirements on the cutting process, it becomes evident that the laser cutting process compared with the conventional technique has considerable advantages concerning cutting quality and quality assurance.

  15. Waste product profile: Steel cans

    SciTech Connect

    Miller, C.

    1996-07-01

    Steel cans are made from tinplate steel, which is produced in basic oxygen furnaces. A thin layer of tin is applied to the can`s inner and outer surfaces to prevent rusting and protect food and beverage flavors. As a result, steel cans are often called tin cans. Steel mills are the largest market for steel cans. Integrated mills use the basic oxygen process to manufacture tinplate, appliances, car bodies, and steel framing. Electric arc furnaces use 100% scrap to produce steel shapes such as railroad ties and bridge spans. Electric arc furnaces are more geographically diverse and tend to have smaller capacities than basic oxygen furnaces. Detinners remove the tin from steel cans for resale to tin using industries. Continued decreases in the amount of tin used in steel cans has lessened the importance of this market. Foundries use scrap as a raw material in making castings and molds for industrial users.

  16. Articles comprising ferritic stainless steels

    DOEpatents

    Rakowski, James M.

    2016-06-28

    An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE.RTM. alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.

  17. Reconnection in thin current sheets

    NASA Astrophysics Data System (ADS)

    Tenerani, Anna; Velli, Marco; Pucci, Fulvia; Rappazzo, A. F.

    2016-05-01

    It has been widely believed that reconnection is the underlying mechanism of many explosive processes observed both in nature and laboratory, but the question of reconnection speed and initial trigger have remained mysterious. How is fast magnetic energy release triggered in high Lundquist (S) and Reynolds (R) number plasmas?It has been shown that a tearing mode instability can grow on an ideal timescale, i.e., independent from the the Lundquist number, once the current sheet thickness becomes thin enough, or rather the inverse aspect ratio a/L reaches a scale a/L~S-1/3. As such, the latter provides a natural, critical threshold for current sheets that can be formed in nature before they disrupt in a few Alfvén time units. Here we discuss the transition to fast reconnection extended to simple viscous and kinetic models and we propose a possible scenario for the transition to explosive reconnection in high-Lundquist number plasmas, that we support with fully nonlinear numerical MHD simulations of a collapsing current sheet.

  18. Influence of Martensite Mechanical Properties on Failure Mode and Ductility of Dual Phase Steels

    SciTech Connect

    Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-04-01

    In this paper, the effects of the mechanical properties of the martensite phase on the failure mode and ductility of dual phase (DP) steels are investigated using a micromechanics-based finite element method. Actual microstructures of DP sheet steels obtained from scanning electron microscopy are used as representative volume element (RVE) in two-dimensional plane-stress finite element calculations. Failure is predicted as plastic strain localization in the RVE during deformation. The mechanical properties of the ferrite and martensite phases in a commercial DP 980 steel are obtained based on the in-situ X-ray diffraction measurements of a uniaxial tensile test. Computations are then conducted on the RVE in order to investigate the influence of the martensite mechanical properties and volume fraction on the macroscopic behavior and failure mode of DP steels. The computations show that, as the strength and volume fraction of the martensite phase increase, the ultimate tensile strength (UTS) of DP steels increases but the UTS strain and failure strain decrease. These results agree well with the general experimental observations on DP steels. Additionally, shear dominant failure modes usually develop for DP steels with lower martensite strengths, whereas split failure modes typically develop for DP steels with higher martensite strengths.

  19. Stress-corrosion cracking of steels in ammonia with consideration given to OTEC design: a survey

    SciTech Connect

    Teel, R.B.

    1980-03-01

    Carbon steel, alloy steel, and high-strength, quenched and tempered steel, when under applied or residual stress and especially when cold formed and/or welded without subsequent thermal stress relief, are subject to failure by stress-corrosion cracking (SCC) in air-contaminated dry ammonia. Water as well as hydrazine when present in small amounts have been shown to be effective inhibitors in an all steel system. Galvanic corrosion between dissimilar metals and/or accelerated failure by SCC of stressed steel as a result of galvanic coupling may be of concern. Where water has proven effective as an inhibitor of SCC in an all steel system, it may not be adequate in a mixed metal system. With aluminum tubes, the tube sheet will either have to be solid aluminum, aluminum clad steel or some nonconductive coating will be necessary to effectively remove the cathodic alloy from the galvanic circuit. Research is required to determine the severity of the coupling effect between dissimilar alloys in ammonia under OTEC conditions; especially the possibility of accelerated SCC failures of stressed steel where the presence of an inhibitor in the ammonia may not be sufficient to override the galvanic coupling effect.

  20. Profiles in garbage: Steel cans

    SciTech Connect

    Miller, C.

    1998-02-01

    Steel mills are the largest market for steel cans. Integrated mills use the basic oxygen process to manufacture tinplate, appliances, car bodies, and steel framing. Electric arc furnaces use 100% scrap to produce steel shapes such as railroad ties and bridge spans. Electric arc furnaces are more geographically diverse and tend to have smaller capacities than basic oxygen furnaces. Detinners remove the tin from steel cans for resale to tin using industries. With less tin use in steel cans, the importance of the detinning market has declined substantially. Foundries use scrap as a raw material in making castings and molds for industrial users.

  1. Ultrasonic Fatigue Endurance of Thin Carbon Fiber Sheets

    NASA Astrophysics Data System (ADS)

    Domínguez Almaraz, Gonzalo M.; Ruiz Vilchez, Julio A.; Dominguez, Aymeric; Meyer, Yann

    2016-04-01

    Ultrasonic fatigue tests were carried out on thin carbon fiber sheets (0.3 mm of thickness) to determine the fatigue endurance under very high-frequency loading (20 kHz). This material, called the gas diffusion layer (GDL), plays a major role in the overall performances of proton exchange membrane fuel cells (PEMFCs). The study of its physical-chemical properties is an on-going subject in the literature; nevertheless, no knowledge is available concerning the high-frequency fatigue endurance. A principal difficulty in carrying out ultrasonic fatigue tests on this material was to determine the dimensions of testing specimen to fit the resonance condition. This aspect was solved by modal numerical simulation: The testing specimen has been a combination of a low-strength steel frame (to facilitate the attachment to the ultrasonic machine and to increase the mass of the specimen), and the carbon fiber hourglass-shape profile. Under resonance condition, a stationary elastic wave is generated along the specimen that induces high stress at the neck section and high displacements at the ends. Results show that fatigue life was close to 3 × 108 cycles when the high Von Misses stress at the neck section was 170 MPa, whereas fatigue life attains the 4.5 × 109 cycles when stress decreases to 117 MPa. Crack initiation and propagation were analyzed, and conclusions were drawn concerning the fatigue endurance of these fiber carbon sheets under ultrasonic fatigue testing.

  2. Research on the Effects of the Movable Die and its Counter Force on Sheet Hydroforming

    SciTech Connect

    Zhou, Li X.; Zhang, Shi H.; Wang, Ben X.

    2007-05-17

    An improved Sheet Hydro-forming process was proposed, which was investigated in Institute of Metal Research, Chinese Academy of Sciences. ASAME system and FEM are used to analyze the forming process to explain some results that were found in the experiment. In the simulation, the effect of the movable die on the maximum principal stress is investigated in detail by using the FEM code LS-DYNA. For this case, the movable die changes the distribution of the maximum principal stress. For the sheet hydroforming without the movable die, the principal stress near the shoulder of the movable die arrives to the maximum value when t=0.0033s suddenly. But for the sheet hydroforming with the movable die, the maximum principal stress still lies in the die radius. The principal stress near the shoulder of the movable die is smaller. At the last stage contacting with the die, for the case without the movable die, the maximum principal stress near the shoulder of movable die is larger than that of the sheet hydroforming with the movable die. Moreover, the stress distribution near the shoulder of movable die for the case without the movable die is complicated. It is instable and very easy to occur wrinkling. The movable die delays the maximum thickness strain to the contacting die stage. So the formability of sheet metal can be remarkably improved by adopting the movable die. On a certain extent, the uniform distribution of thickness can be realized by increasing the counterforce of movable die. The minimum thickness reduction moves outside which is very helpful for the uniform thickness distribution. In this paper, two kinds of materials, soft steel and stainless steel, were investigated.

  3. Keratinocyte cytoskeletal roles in cell sheet engineering

    PubMed Central

    2013-01-01

    Background There is an increasing need to understand cell-cell interactions for cell and tissue engineering purposes, such as optimizing cell sheet constructs, as well as for examining adhesion defect diseases. For cell-sheet engineering, one major obstacle to sheet function is that cell sheets in suspension are fragile and, over time, will contract. While the role of the cytoskeleton in maintaining the structure and adhesion of cells cultured on a rigid substrate is well-characterized, a systematic examination of the role played by different components of the cytoskeleton in regulating cell sheet contraction and cohesion in the absence of a substrate has been lacking. Results In this study, keratinocytes were cultured until confluent and cell sheets were generated using dispase to remove the influence of the substrate. The effects of disrupting actin, microtubules or intermediate filaments on cell-cell interactions were assessed by measuring cell sheet cohesion and contraction. Keratin intermediate filament disruption caused comparable effects on cell sheet cohesion and contraction, when compared to actin or microtubule disruption. Interfering with actomyosin contraction demonstrated that interfering with cell contraction can also diminish cell cohesion. Conclusions All components of the cytoskeleton are involved in maintaining cell sheet cohesion and contraction, although not to the same extent. These findings demonstrate that substrate-free cell sheet biomechanical properties are dependent on the integrity of the cytoskeleton network. PMID:23442760

  4. Sheet Forming Simulation For AHSS Components In The Automotive Industry

    NASA Astrophysics Data System (ADS)

    Asgari, Alireza; Pereira, Michael; Clark, Ben; Dingle, Matthew; Hodgson, Peter

    2004-06-01

    The trend in the automotive industry towards new advanced high strength steels (AHSS), combined with the ongoing reduction in program lead times have increased the need to get tool designs right, first time. Despite the fact that the technology used by sheet metal stamping companies to design and manufacture tooling is advancing steadily, finding optimal process parameters and tool geometries remains a challenge. Consequently, there has been a transition from designs based largely on trial and error techniques and the experience of the stamping engineer, to the increased use of virtual manufacturing and finite element (FE) simulation predictions as an indispensable tool in the design process. This work investigates the accuracy of FE techniques in predicting the forming behavior of AHSS grades, such as TRIP and dual phase, as compared to more commonly used conventional steel grades. Three different methods of simulation, one-step, implicit and explicit techniques, were used to model the forming process for an automotive part. Results were correlated with experimental strain and thickness measurements of manufactured components from the production line.

  5. Weld Metallurgy and Mechanical Properties of High Manganese Ultra-high Strength Steel Dissimilar Welds

    NASA Astrophysics Data System (ADS)

    Dahmen, Martin; Lindner, Stefan; Monfort, Damien; Petring, Dirk

    The increasing demand for ultra-high strength steels in vehicle manufacturing leads to the application of new alloys. This poses a challenge on joining especially by fusion welding. A stainless high manganese steel sheet with excellent strength and deformation properties stands in the centre of the development. Similar and dissimilar welds with a metastable austenitic steel and a hot formed martensitic stainless steel were performed. An investigation of the mixing effects on the local microstructure and the hardness delivers the metallurgical features of the welds. Despite of carbon contents above 0.4 wt.% none of the welds have shown cracks. Mechanical properties drawn from tensile tests deliver high breaking forces enabling a high stiffness of the joints. The results show the potential for the application of laser beam welding for joining in assembly of structural parts.

  6. Superclean steel development

    SciTech Connect

    Richman, R.H.; McNaughton, W.P. )

    1989-12-01

    The Electric Power Research Institute has actively encouraged and sponsored a number of research projects to develop a superclean 3.5NiCrMoV steel for low pressure turbine rotors. Such steel is highly resistant to temper embrittlement and will thus facilitate increased efficiency in electricity generation through the use of higher operating temperatures and improvements in design. The objective of this interim report was to integrate the results that have been generated to date worldwide in the pursuit of superclean steel. The report contains detailed findings that enable the interested utility to evaluate how the results affect utility decision making. A companion document has been written to summarize the findings from this technical report. The results indicate that steels with impurity contents typical of the superclean specification can be manufactured for production rotors with properties that equal or exceed those for conventional 3.5NiCrMoV rotors in every detail. Of particular interest are the results that the superclean steels appear to be virtually resistant to temper embrittlement to a temperature of 500 {degrees}C. 109 refs., 51 figs., 9 tabs.

  7. Method for heating, forming and tempering a glass sheet

    DOEpatents

    Boaz, P.T.; Sitzman, G.W.

    1998-10-27

    A method for heating, forming and tempering a glass sheet is disclosed including the steps of heating at least one glass sheet to at least a first predetermined temperature, applying microwave energy to the glass sheet to heat the glass sheet to at least a second predetermined temperature, forming the glass sheet to a predetermined configuration, and cooling an outer surface of the glass sheet to at least a third predetermined temperature to temper the glass sheet. 2 figs.

  8. Method for heating, forming and tempering a glass sheet

    DOEpatents

    Boaz, Premakaran Tucker; Sitzman, Gary W.

    1998-01-01

    A method for heating, forming and tempering a glass sheet including the steps of heating at least one glass sheet to at least a first predetermined temperature, applying microwave energy to the glass sheet to heat the glass sheet to at least a second predetermined temperature, forming the glass sheet to a predetermined configuration, and cooling an outer surface of the glass sheet to at least a third predetermined temperature to temper the glass sheet.

  9. Brazing titanium to stainless steel

    NASA Technical Reports Server (NTRS)

    Batista, R. I.

    1980-01-01

    Titanium and stainless-steel members are usually joined mechanically for lack of any other effective method. New approach using different brazing alloy and plating steel member with nickel resolves problem. Process must be carried out in inert atmosphere.

  10. Continuous steel production and apparatus

    DOEpatents

    Peaslee, Kent D.; Peter, Jorg J.; Robertson, David G. C.; Thomas, Brian G.; Zhang, Lifeng

    2009-11-17

    A process for continuous refining of steel via multiple distinct reaction vessels for melting, oxidation, reduction, and refining for delivery of steel continuously to, for example, a tundish of a continuous caster system, and associated apparatus.

  11. Infused polymers for cell sheet release

    NASA Astrophysics Data System (ADS)

    Juthani, Nidhi; Howell, Caitlin; Ledoux, Haylea; Sotiri, Irini; Kelso, Susan; Kovalenko, Yevgen; Tajik, Amanda; Vu, Thy L.; Lin, Jennifer J.; Sutton, Amy; Aizenberg, Joanna

    2016-05-01

    Tissue engineering using whole, intact cell sheets has shown promise in many cell-based therapies. However, current systems for the growth and release of these sheets can be expensive to purchase or difficult to fabricate, hindering their widespread use. Here, we describe a new approach to cell sheet release surfaces based on silicone oil-infused polydimethylsiloxane. By coating the surfaces with a layer of fibronectin (FN), we were able to grow mesenchymal stem cells to densities comparable to those of tissue culture polystyrene controls (TCPS). Simple introduction of oil underneath an edge of the sheet caused it to separate from the substrate. Characterization of sheets post-transfer showed that they retain their FN layer and morphology, remain highly viable, and are able to grow and proliferate normally after transfer. We expect that this method of cell sheet growth and detachment may be useful for low-cost, flexible, and customizable production of cellular layers for tissue engineering.

  12. Drying apparatus for photographic sheet material

    NASA Technical Reports Server (NTRS)

    Epstein, P.; Donovan, G.; Lawhite, E. (Inventor)

    1973-01-01

    An elongated drying chamber is provided with transport means for carrying photographic sheet material edgewise with the sheets in end-to-end relationship past a plurality of tubes that issue drying air streams. The tubes are slotted a distance equal to substantially the full width of the sheet material for complete, gentle drying by sheets of air. A common plenum supplies the tubes with heated air; the air is directed from the tube slots at a pronounced angle to the sheet surface to provide for arraying the tubes close to the surface for maximum drying effect while minimizing the danger of mechanical interference between the edges of the sheets and the slots in the tubes. The driver for the transport is housed in an enclosure between the plenum and the drying chamber; an air return duct is provided along another side to complete insulation of the drying chamber from ambient conditions.

  13. Infused polymers for cell sheet release

    PubMed Central

    Juthani, Nidhi; Howell, Caitlin; Ledoux, Haylea; Sotiri, Irini; Kelso, Susan; Kovalenko, Yevgen; Tajik, Amanda; Vu, Thy L.; Lin, Jennifer J.; Sutton, Amy; Aizenberg, Joanna

    2016-01-01

    Tissue engineering using whole, intact cell sheets has shown promise in many cell-based therapies. However, current systems for the growth and release of these sheets can be expensive to purchase or difficult to fabricate, hindering their widespread use. Here, we describe a new approach to cell sheet release surfaces based on silicone oil-infused polydimethylsiloxane. By coating the surfaces with a layer of fibronectin (FN), we were able to grow mesenchymal stem cells to densities comparable to those of tissue culture polystyrene controls (TCPS). Simple introduction of oil underneath an edge of the sheet caused it to separate from the substrate. Characterization of sheets post-transfer showed that they retain their FN layer and morphology, remain highly viable, and are able to grow and proliferate normally after transfer. We expect that this method of cell sheet growth and detachment may be useful for low-cost, flexible, and customizable production of cellular layers for tissue engineering. PMID:27189419

  14. Development of microbands in mild steel during cross loading

    NASA Astrophysics Data System (ADS)

    Thuillier, S.; Rauch, E. F.

    1994-06-01

    Mild steel specimens are submitted to a complex strain path (tension-shear sequence). The stress decrease recorded at the beginning of the second path is associated at the grain scale with a localization of the deformation in microbands. These microbands are associated with a single crystallographic slip system and carry the main part of the imposed strain. The prediction of the active slip systems during both the prestrain and the second path with the Taylor and static models leads to a necessary condition for the development of microbands: the slip system having the maximum Schmid factor must have been latent during the prestrain. At high strain level, the material resumes strain hardening and the dislocation structure is then composed of sheets parallel and/or perpendicular to the shear direction. The origin of the flow localization and the transition between the two types of structures, i.e. microbands and dislocation sheets, are then discussed.

  15. Feasibility analysis of recycling radioactive scrap steel

    SciTech Connect

    Nichols, F.; Balhiser, B.; Cignetti, N.

    1995-09-01

    The purpose of this study is to: (1) establish a conceptual design that integrates commercial steel mill technology with radioactive scrap metal (RSM) processing to produce carbon and stainless steel sheet and plate at a grade suitable for fabricating into radioactive waste containers; (2) determine the economic feasibility of building a micro-mill in the Western US to process 30,000 tons of RSM per year from both DOE and the nuclear utilities; and (3) provide recommendations for implementation. For purposes of defining the project, it is divided into phases: economic feasibility and conceptual design; preliminary design; detail design; construction; and operation. This study comprises the bulk of Phase 1. It is divided into four sections. Section 1 provides the reader with a complete overview extracting pertinent data, recommendations and conclusions from the remainder of the report. Section 2 defines the variables that impact the design requirements. These data form the baseline to create a preliminary conceptual design that is technically sound, economically viable, and capitalizes on economies of scale. Priorities governing the design activities are: (1) minimizing worker exposure to radionuclide hazards, (2) maximizing worker safety, (3) minimizing environmental contamination, (4) minimizing secondary wastes, and (5) establishing engineering controls to insure that the plant will be granted a license in the state selected for operation. Section 3 provides details of the preliminary conceptual design that was selected. The cost of project construction is estimated and the personnel needed to support the steel-making operation and radiological and environmental control are identified. Section 4 identifies the operational costs and supports the economic feasibility analysis. A detailed discussion of the resulting conclusions and recommendations is included in this section.

  16. Marine & Hydrokinetic Technologies (Fact Sheet)

    SciTech Connect

    Not Available

    2010-04-01

    This fact sheet describes the U.S. Department of Energy's Water Power Program. The program supports the development of advanced water power devices that capture energy from waves, tides, ocean currents, rivers, streams, and ocean thermal gradients. The program works to promote the development and deployment of these new technologies, known as marine and hydrokinetic technologies, to assess the potential extractable energy from rivers, estuaries, and coastal waters, and to help industry harness this renewable, emissions-free resource to generate environmentally sustainable and cost-effective electricity.

  17. Red facts: Ethylene. Fact sheet

    SciTech Connect

    Not Available

    1992-09-01

    EPA is directed by the Federal Insecticide, Fungicide, and Rodenticide Act as amended in 1988 (FIFRA '88) to review all pesticide products containing active ingredients initially registered before November 1, 1984, and to reregister those products that have a substantially complete data base and do not pose unreasonable adverse effects to people or the environment. The pesticide reregistration program is to be completed by the late 1990's. The RED FACTS fact sheet summarizes EPA's conclusion, as set forth in the Reregistration Eligibility Document (or RED), that products containing a pesticide do not pose unreasonable risks when used as directed by Agency-approved labeling, and are eligible for reregistration.

  18. Red facts: Dibromodicyanobutane. Fact sheet

    SciTech Connect

    1996-06-01

    This fact sheet summarizes the information in the RED document for reregistration case 2780, dibromodicyanobutane. Dibromodicyanobutane (1,2-dibromo-2,4-dicyanobutane) is a microbiocide/microbiostat used to control slime-forming bacteria and fungi in commercial/industrial water cooling systems (recirculating), oil recovery drilling muds/packer fluids, pulp/paper mill water systems, secondary oil recovery rejection water, industrial adhesives and coatings, resin/latex/polymer emulsions, metalworking cutting fluids, paints, specialty industrial products (including fiber processing fluids, waxes, polishes, and inks), and wet-end additives/industrial processing chemicals.

  19. Silicon sheets by redox assisted chemical exfoliation.

    PubMed

    Tchalala, Mohamed Rachid; Ali, Mustapha Ait; Enriquez, Hanna; Kara, Abdelkader; Lachgar, Abdessadek; Yagoubi, Said; Foy, Eddy; Vega, Enrique; Bendounan, Azzedine; Silly, Mathieu G; Sirotti, Fausto; Nitshe, Serge; Chaudanson, Damien; Jamgotchian, Haik; Aufray, Bernard; Mayne, Andrew J; Dujardin, Gérald; Oughaddou, Hamid

    2013-11-01

    In this paper, we report the direct chemical synthesis of silicon sheets in gram-scale quantities by chemical exfoliation of pre-processed calcium disilicide (CaSi2). We have used a combination of x-ray photoelectron spectroscopy, transmission electron microscopy and energy-dispersive x-ray spectroscopy to characterize the obtained silicon sheets. We found that the clean and crystalline silicon sheets show a two-dimensional hexagonal graphitic structure. PMID:24131870

  20. Strength and ductility of microscale brass-steel multilayer composites

    SciTech Connect

    Ravichandran, K.S.; Sahay, S.S.; Byrne, J.G.

    1996-11-15

    Multilayer composites or laminates show potential for structural applications due to a good combination of strength and toughness. For the first time, the authors have successfully fabricated metallic multilayer sheets with layer thicknesses in the nanometer range, while maintaining good layer discreteness, using brass and steel as components. This paves the way for the economic manufacture of laminates with very high specific strength levels. Depending on layer thickness and components, high strength in the laminates can arise from composite strengthening, Hall-Petch type boundary-induced strengthening as well as strengthening due to dislocation density and texture. However, there has been no study of strengthening in microscale laminates made by rolling. In the present work, strength and ductility of rolled microlaminates having alternating layers of brass and steel were investigated. Strength levels are correlated to layer thicknesses and the mechanisms of strengthening are discussed.

  1. Mechanical behaviour of TWIP steel under shear loading

    NASA Astrophysics Data System (ADS)

    Vincze, G.; Butuc, M. C.; Barlat, F.

    2016-08-01

    Twinning induced plasticity steels (TWIP) are very good candidate for automotive industry applications because they potentially offer large energy absorption before failure due to their exceptional strain hardening capability and high strength. However, their behaviour is drastically influenced by the loading conditions. In this work, the mechanical behaviour of a TWIP steel sheet sample was investigated at room temperature under monotonic and reverse simple shear loading. It was shown that all the expected features of load reversal such as Bauschinger effect, transient strain hardening with high rate and permanent softening, depend on the prestrain level. This is in agreement with the fact that these effects, which occur during reloading, are related to the rearrangement of the dislocation structure induced during the predeformation. The homogeneous anisotropic hardening (HAH) approach proposed by Barlat et al. (2011) [1] was successfully employed to predict the experimental results.

  2. 16. "TEST STANDS NOS. 11, 13, & 15; STRUCTURAL STEEL; ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. "TEST STANDS NOS. 1-1, 1-3, & 1-5; STRUCTURAL STEEL; ELEVATIONS AND SECTIONS." Specifications No. ENG 04353-50-10; Drawing No. 60-09-04; no sheet number within title block. D.O. SERIES 1109/35, Rev. A. Stamped: RECORD DRAWING - AS CONSTRUCTED. Below stamp: Contract DA-04-353 Eng. 177, Rev. A; Date: 29 Dec. 1951. - Edwards Air Force Base, Air Force Rocket Propulsion Laboratory, Test Stand 1-5, Test Area 1-115, northwest end of Saturn Boulevard, Boron, Kern County, CA

  3. 15. "TEST STANDS NOS. 11, 13, & 15; STRUCTURAL STEEL; ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. "TEST STANDS NOS. 1-1, 1-3, & 1-5; STRUCTURAL STEEL; PLAN & DETAILS." Specifications No. ENG 04-353-50-10; Drawing No. 60-09-04; no sheet number within title block. D.O. SERIES 1109/34, Rev. A. Stamped: RECORD DRAWING - AS CONSTRUCTED. Below stamp: Contract DA-04353 Eng. 177, Rev. A, no change; Date: 21 Dec. 1951. - Edwards Air Force Base, Air Force Rocket Propulsion Laboratory, Test Stand 1-5, Test Area 1-115, northwest end of Saturn Boulevard, Boron, Kern County, CA

  4. A-3 steel work completed

    NASA Technical Reports Server (NTRS)

    2009-01-01

    Stennis Space Center engineers celebrated a key milestone in construction of the A-3 Test Stand on April 9 - completion of structural steel work. Workers with Lafayette (La.) Steel Erector Inc. placed the last structural steel beam atop the stand during a noon ceremony attended by more than 100 workers and guests.

  5. MHD bending waves in a current sheet

    NASA Technical Reports Server (NTRS)

    Musielak, Z. E.; Suess, S. T.

    1986-01-01

    Transverse MHD bending waves are considered in an isothermal and compressible two-dimensional current sheet of finite thickness in which the magnetic field changes direction and strength. The general form of the wave equation is obtained. It is shown that rotation of the magnetic field across the current sheet prevents the existence of singular points so that continuous spectrum solutions and the concomitant wave decay disappear. Instead, normal modes exist and closed integral solution for arbitrary current sheet structure are found. The results are discussed in terms of small-scale waves on the heliospheric current sheet.

  6. Structural prediction for scandium carbide monolayer sheet

    NASA Astrophysics Data System (ADS)

    Ma, Hong-Man; Wang, Jing; Zhao, Hui-Yan; Zhang, Dong-Bo; Liu, Ying

    2016-09-01

    A two-dimensional tetragonal scandium carbide monolayer sheet has been constructed and studied using density functional theory. The results show that the scandium carbide sheet is stable and exhibits a novel tetracoordinated quasiplanar structure, as favored by the hybridization between Sc-3d orbitals and C-2p orbitals. Calculations of the phonon dispersion as well as molecular dynamics simulations also demonstrate the structural stability of this scandium carbide monolayer sheet. Electronic properties show that the scandium carbide monolayer sheet is metallic and non-magnetic.

  7. Fast Fluorescence Microscopy with Light Sheets.

    PubMed

    Daetwyler, Stephan; Huisken, Jan

    2016-08-01

    In light sheet microscopy, optical sectioning by selective fluorescence excitation with a sheet of light is combined with fast full-frame acquisition. This illumination scheme provides minimal photobleaching and phototoxicity. Complemented with remote focusing and multi-view acquisition, light sheet microscopy is the method of choice for acquisition of very fast biological processes, large samples, and high-throughput applications in areas such as neuroscience, plant biology, and developmental biology. This review explains why light sheet microscopes are much faster and gentler than other established fluorescence microscopy techniques. New volumetric imaging schemes and highlights of selected biological applications are also discussed. PMID:27638692

  8. Growth of silicon sheets for photovoltaic applications

    SciTech Connect

    Surek, T.

    1980-12-01

    The status of silicon sheet development for photovoltaic applications is critically reviewed. Silicon sheet growth processes are classified according to their linear growth rates. The fast growth processes, which include edge-defined film-fed growth, silicon on ceramic, dendritic-web growth, and ribbon-to-ribbon growth, are comparatively ranked subject to criteria involving growth stability, sheet productivity, impurity effects, crystallinity, and solar cell results. The status of more rapid silicon ribbon growth techniques, such as horizontal ribbon growth and melt quenching, is also reviewed. The emphasis of the discussions is on examining the viability of these sheet materials as solar cell substrates for low-cost silicon photovoltaic systems.

  9. Advanced Reflector and Absorber Materials (Fact Sheet)

    SciTech Connect

    Not Available

    2010-08-01

    Fact sheet describing NREL CSP Program capabilities in the area of advanced reflector and absorber materials: evaluating performance, determining degradation rates and lifetime, and developing new coatings.

  10. Predicting Shear Failure of Dual-Phase Steels

    NASA Astrophysics Data System (ADS)

    Kim, Ji Hoon; Sung, Ji Hyun; Matlock, D. K.; Kim, Daeyong; Wagoner, R. H.

    2010-06-01

    Dual-phase (DP) steels are being used increasingly to make automotive panels because of their advantageous combinations of high ductility (for forming) and high strength (for service). However, their adoption has been limited because of failures during die tryout that are unpredicted by the usual methods of finite element modeling and forming limit diagrams. The failures, often called "shear failures" occur at regions of high curvature (low R/t) where sheet of thickness t is drawn over a tool radius R. Recent work revealed that the type of failure and the formability of DP steels depend not only on R/t, but also on strain rate, an effect derived from the propensity of these steels to locally heat in areas of high strain when strain rates are sufficiently high to limit heat transfer. The formability is reduced significantly by the thermal effect for rates greater than approximately 0.1/s. This result explains at least partially why forming limit diagrams, which are measured quasi-statically (and thus isothermally) do not reflect the behavior of DP steels formed industrially (at typical strain rates of approximately 10/s). In order to apply laboratory test results of draw-bend formability to industrial forming operations, the inputs to commercial finite element codes (constitutive equations, forming limits) must be adapted to the reality of the material (DP steel) and underlying physics (thermal effects on constitutive behavior). Toward this end, two procedures have been developed and tested, one numerical and one analytical. Together they predict similar forming limits and provide a path for understanding the applied formability of DP steels.

  11. Electro-hydraulic forming of advanced high-strength steels: Deformation and microstructural characterization

    SciTech Connect

    Rohatgi, Aashish; Stephens, Elizabeth V.; Edwards, Danny J.; Smith, Mark T.; Davies, Richard W.

    2012-06-08

    This conference manuscript describes mechanical and microstructural characterization of steel sheets that were deformed via the electro-hydraulic forming technique. The manuscripts shows the importance of the experimental technique developed at PNNL in the sense that the deformation history information enabled by this technique is not obtainable through existing conventional approaches. Additionally, strain-rate effects on texture development during sheet-forming at high-rates are described. Thus, we have demonstrated that it is now possible to correlate deformation history with microstructural development during high-rate forming, a capability that is unique to PNNL.

  12. Carbon coated stainless steel as counter electrode for dye sensitized solar cells

    NASA Astrophysics Data System (ADS)

    Prakash, Shejale Kiran; Sharma, Rakesh K.; Roy, Mahesh S.; Kumar, Mahesh

    2014-10-01

    A new type of counter electrode for dye sensitized solar cells has been fabricated using a stainless steel sheet as substrate and graphite, graphene and multiwall carbon nanotubes as the catalytic material which applied by screen printing technique. The sheet resistances of the substrates and there influence on the dye sensitized solar cells has been studied. The fabricated counter electrodes i.e. SS-graphite, SS-graphene SS-MWCNT and SS-platinum were tested for their photovoltaic response in the form of dye sensitized solar cells.

  13. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    NASA Astrophysics Data System (ADS)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  14. High specialty stainless steels and nickel alloys for FGD dampers

    SciTech Connect

    Herda, W.R.; Rockel, M.B.; Grossmann, G.K.; Starke, K.

    1997-08-01

    Because of process design and construction, FGD installations normally have bypass ducts, which necessitates use of dampers. Due to corrosion from acid dew resulting from interaction of hot acidic flue gases and colder outside environments, carbon steel cannot be used as construction material under these specific conditions. In the past, commercial stainless steels have suffered by pitting and crevice corrosion and occasionally failed by stress corrosion cracking. Only high alloy specialty super-austenitic stainless steels with 6.5% Mo should be used and considered for this application. Experience in Germany and Europe has shown that with regard to safety and life cycle cost analysis as well as providing a long time warranty, a new specialty stainless steel, alloy 31--UNS N08031--(31 Ni, 27 Cr, 6.5 Mo, 0.2 N) has proven to be the best and most economical choice. Hundreds of tons in forms of sheet, rod and bar, as well as strip (for damper seals) have been used and installed in many FGD installations throughout Europe. Under extremely corrosive conditions, the new advanced Ni-Cr-Mo alloy 59--UNS N06059--(59 Ni, 23 Cr, 16 Mo) should be used. This paper describes qualification and workability of these alloys as pertains to damper applications. Some case histories are also provided.

  15. A micro-alloyed ferritic steel strengthened by nanoscale precipitates

    SciTech Connect

    Shen, Yongfeng; Wang, Chong M.; Sun, Xin

    2011-10-25

    A ferritic steel with finely dispersive precipitates was investigated to reveal the fundamental strengthening mechanisms. The steel has a yield strength of 760 MPa, approximately three times higher than that of conventional Ti-bearing high strength hot-rolled sheet steels, and its ultimate tensile strength reaches 850 MPa with an elongation-to-failure value of 18%. Using energy dispersive X-ray spectroscopy (EDXS) and transmission electron microscope (TEM), fine carbides TiC with an average diameter of 10 nm were observed in the ferrite matrix of the 0.08%Ti steel, and some cubic M23C6 precipitates were also observed at the grain boundaries and the interior of the grains. The finely dispersive TiC precipitates in the matrix provide matrix strengthening. The estimated magnitude of precipitation strengthening is around 458 MPa, depending on the average size of the nanoscale precipitates. Dislocation densities increased from 3.42×1013 m-2 to 1.69 × 1014 m-2, respectively, with increasing tensile strain from 5.5% to 22%. The measured work-hardening behavior can be related to the observed dislocation accumulations resulting from the dispersive nano-scale precipitates.

  16. Shape Optimization of Swimming Sheets

    SciTech Connect

    Wilkening, J.; Hosoi, A.E.

    2005-03-01

    The swimming behavior of a flexible sheet which moves by propagating deformation waves along its body was first studied by G. I. Taylor in 1951. In addition to being of theoretical interest, this problem serves as a useful model of the locomotion of gastropods and various micro-organisms. Although the mechanics of swimming via wave propagation has been studied extensively, relatively little work has been done to define or describe optimal swimming by this mechanism.We carry out this objective for a sheet that is separated from a rigid substrate by a thin film of viscous Newtonian fluid. Using a lubrication approximation to model the dynamics, we derive the relevant Euler-Lagrange equations to optimize swimming speed and efficiency. The optimization equations are solved numerically using two different schemes: a limited memory BFGS method that uses cubic splines to represent the wave profile, and a multi-shooting Runge-Kutta approach that uses the Levenberg-Marquardt method to vary the parameters of the equations until the constraints are satisfied. The former approach is less efficient but generalizes nicely to the non-lubrication setting. For each optimization problem we obtain a one parameter family of solutions that becomes singular in a self-similar fashion as the parameter approaches a critical value. We explore the validity of the lubrication approximation near this singular limit by monitoring higher order corrections to the zeroth order theory and by comparing the results with finite element solutions of the full Stokes equations.

  17. Light Sheet Fluorescence Microscopy (LSFM).

    PubMed

    Adams, Michael W; Loftus, Andrew F; Dunn, Sarah E; Joens, Matthew S; Fitzpatrick, James A J

    2015-01-05

    The development of confocal microscopy techniques introduced the ability to optically section fluorescent samples in the axial dimension, perpendicular to the image plane. These approaches, via the placement of a pinhole in the conjugate image plane, provided superior resolution in the axial (z) dimension resulting in nearly isotropic optical sections. However, increased axial resolution, via pinhole optics, comes at the cost of both speed and excitation efficiency. Light sheet fluorescent microscopy (LSFM), a century-old idea made possible with modern developments in both excitation and detection optics, provides sub-cellular resolution and optical sectioning capabilities without compromising speed or excitation efficiency. Over the past decade, several variations of LSFM have been implemented each with its own benefits and deficiencies. Here we discuss LSFM fundamentals and outline the basic principles of several major light-sheet-based imaging modalities (SPIM, inverted SPIM, multi-view SPIM, Bessel beam SPIM, and stimulated emission depletion SPIM) while considering their biological relevance in terms of intrusiveness, temporal resolution, and sample requirements.

  18. Aircraft Sheet Metal Practices, Blueprint Reading, Sheet Metal Forming and Heat Treating; Sheet Metal Work 2: 9855.04.

    ERIC Educational Resources Information Center

    Dade County Public Schools, Miami, FL.

    This course is designed to familiarize vocational students with construction in sheet metal layout. The document outlines goals, specific block objectives, layout practices, blueprint reading, sheet metal forming (by hand and by machine), and heat treatment of metals, and includes posttest samples. Layout techniques and air foil developing are…

  19. Fatigue Behaviour of Magnesium to Steel Dissimilar Friction Stir Lap Joints

    SciTech Connect

    Jana, Saumyadeep; Hovanski, Yuri

    2012-02-01

    A short study has been conducted to assess the performance of friction stir welded Mg/steel joints under dynamic loads. The major mode of failure was found to be top Mg sheet fracture. Crack initiation is noted to have taken place at the Mg/steel interface. The fatigue life of the joints is found to be significantly different than the fatigue data of the Mg alloy obtained from the literature. The reasons behind such a difference have been examined in this work.

  20. Relationship between Material Properties and Local Formability of DP980 Steels

    SciTech Connect

    Choi, Kyoo Sil; Soulami, Ayoub; Li, Dongsheng; Sun, Xin; Khaleel, Mohammad A.; Xu, Le; Barlat, Frederic

    2012-04-24

    A noticeable degree of inconsistent forming behaviors has been observed for the 1st generation advanced high strength steels (AHSS) in production, and they appear to be associated with the inherent microstructural-level inhomogeneities for various AHSS. This indicates that the basic material property requirements and screening methods currently used for the mild steels and high strength low alloys (HSLA) are no longer sufficient for qualifying today’s AHSS. In order to establish more relevant material acceptance criteria for AHSS, the fundamental understandings on key mechanical properties and microstructural features influencing the local formability of AHSS need to be developed. For this purpose, in this study, DP980 was selected as model steels and eight different types of DP980 sheet steels were acquired from various steel suppliers. Various experiments were then performed on the eight different DP980 steels such as chemical composition analysis, static tensile test, hole expansion test, channel forming test. Scanning electron microscope (SEM) pictures of the DP980 steels were also obtained, and image processing tools were then adopted to those SEM pictures in order to quantify their various microstructural features. The results show that all DP980 steels show large discrepancy in their performance and that the tensile properties and hole expansion properties of these steels do not correlate with their local formability. According to the results up to date, it is not possible to correlate the microstructural features alone to the macroscopically measured deformation behaviors. In addition to image analysis, other experiments (i.e., nano-indentation test) are also planned to quantify the individual phase properties of the various DP steels.

  1. Braze alloy spreading on steel

    NASA Technical Reports Server (NTRS)

    Siewert, T. A.; Heine, R. W.; Lagally, M. G.

    1978-01-01

    Scanning electron microscopy (SEM) and Auger electron microscopy (AEM) were employed to observe elemental surface decomposition resulting from the brazing of a copper-treated steel. Two types of steel were used for the study, stainless steel (treated with a eutectic silver-copper alloy), and low-carbon steel (treated with pure copper). Attention is given to oxygen partial pressure during the processes; a low enough pressure (8 x 10 to the -5th torr) was found to totally inhibit the spreading of the filler material at a fixed heating cycle. With both types of steel, copper treatment enhanced even spreading at a decreased temperature.

  2. 1999 F. N. Speller award lecture: Extending the limits of growth through development of corrosion-resistant steel products

    SciTech Connect

    Townsend, H.E. )

    1999-06-01

    The costs of corrosion have been estimated at [approximately]4.2% of the gross domestic product (GDP) or [approximately]$330 billion in 1997 for the United States. However, when the potential effects on extending resource productivity are taken into account, the benefits of corrosion control are substantially greater. Previous reports have suggested that more efficient utilization of resources is essential to avoiding serious economic collapse in the next century. In preventing corrosion losses, corrosion specialists can extend the Earth's materials and energy resources, reduce pollution, and improve the quality of life for future generations. Three examples of achieving significant increases in resource productivity through the development and implementation of corrosion-resistant steel products are: (1) galvanized sheet for automobiles, (2) weathering steel for bridges, and (3) 55% Al-Zn alloy-coated steel sheet for metal buildings.

  3. APPLICATION OF STEEL PIPE PILE LOADING TESTS TO DESIGN VERIFICATION OF FOUNDATION OF THE TOKYO GATE BRIDGE

    NASA Astrophysics Data System (ADS)

    Saitou, Yutaka; Kikuchi, Yoshiaki; Kusakabe, Osamu; Kiyomiya, Osamu; Yoneyama, Haruo; Kawakami, Taiji

    Steel sheet pipe pile foundations with large diameter steel pipe sheet pile were used for the foundation of the main pier of the Tokyo Gateway bridge. However, as for the large diameter steel pipe pile, the bearing mechanism including a pile tip plugging effect is still unclear due to lack of the practical examinations even though loading tests are performed on Trans-Tokyo Bay Highway. In the light of the foregoing problems, static pile loading tests both vertical and horizontal directions, a dynamic loading test, and cone penetration tests we re conducted for determining proper design parameters of the ground for the foundations. Design parameters were determined rationally based on the tests results. Rational design verification was obtained from this research.

  4. Sensitization of stainless steel

    NASA Technical Reports Server (NTRS)

    Nagy, James P.

    1990-01-01

    The objective of this experiment is to determine the corrosion rates of 18-8 stainless steels that have been sensitized at various temperatures and to show the application of phase diagrams. The laboratory instructor will assign each student a temperature, ranging from 550 C to 1050 C, to which the sample will be heated. Further details of the experimental procedure are detailed.

  5. Plastic Deformation Characteristics Of AZ31 Magnesium Alloy Sheets At Elevated Temperature

    SciTech Connect

    Park, Jingee; Lee, Jongshin; You, Bongsun; Choi, Seogou; Kim, Youngsuk

    2007-05-17

    Using lightweight materials is the emerging need in order to reduce the vehicle's energy consumption and pollutant emissions. Being a lightweight material, magnesium alloys are increasingly employed in the fabrication of automotive and electronic parts. Presently, magnesium alloys used in automotive and electronic parts are mainly processed by die casting. The die casting technology allows the manufacturing of parts with complex geometry. However, the mechanical properties of these parts often do not meet the requirements concerning the mechanical properties (e.g. endurance strength and ductility). A promising alternative can be forming process. The parts manufactured by forming could have fine-grained structure without porosity and improved mechanical properties such as endurance strength and ductility. Because magnesium alloy has low formability resulted form its small slip system at room temperature it is usually formed at elevated temperature. Due to a rapid increase of usage of magnesium sheets in automotive and electronic industry it is necessary to assure database for sheet metal formability and plastic yielding properties in order to optimize its usage. Especially, plastic yielding criterion is a critical property to predict plastic deformation of sheet metal parts in optimizing process using CAE simulation. Von-Mises yield criterion generally well predicts plastic deformation of steel sheets and Hill'1979 yield criterion predicts plastic deformation of aluminum sheets. In this study, using biaxial tensile test machine yield loci of AZ31 magnesium alloy sheet were obtained at elevated temperature. The yield loci ensured experimentally were compared with the theoretical predictions based on the Von-Mises, Hill, Logan-Hosford, and Barlat model.

  6. Macroscopic anisotropy characterization of SiFe using a rotational single sheet tester

    SciTech Connect

    Nencib, N.; Spornic, S.; Kedous-Lebouc, A.; Cornut, B.

    1995-11-01

    Macroscopic magnetic anisotropy of two electrical steel samples of GO and NO SiFe materials are characterized thanks to a rotational single sheet tester. This nonstandard set up allows one to perform magnetic measurements under both a rotating excitation field and an alternating one applied along any direction of the sheet plane. The anisotropy of the magnetic losses and of the exciting field of each material quality is discussed. As expected, the GOSS texture of the GO SiFe is well pointed out with its very easy magnetization rolling direction. The hard magnetization axis at 55{degree} emerges as the induction increases and replaces the transverse direction. The NO SiFe shows closely similar magnetic characteristics but remains anisotropic. The vectorial aspect of B(H) law is also highlighted. Such characteristics will be useful in many fields e.g. material elaboration, magnetic law behavior modeling and construction of electrical machines.

  7. ISSM: Ice Sheet System Model

    NASA Technical Reports Server (NTRS)

    Larour, Eric; Schiermeier, John E.; Seroussi, Helene; Morlinghem, Mathieu

    2013-01-01

    In order to have the capability to use satellite data from its own missions to inform future sea-level rise projections, JPL needed a full-fledged ice-sheet/iceshelf flow model, capable of modeling the mass balance of Antarctica and Greenland into the near future. ISSM was developed with such a goal in mind, as a massively parallelized, multi-purpose finite-element framework dedicated to ice-sheet modeling. ISSM features unstructured meshes (Tria in 2D, and Penta in 3D) along with corresponding finite elements for both types of meshes. Each finite element can carry out diagnostic, prognostic, transient, thermal 3D, surface, and bed slope simulations. Anisotropic meshing enables adaptation of meshes to a certain metric, and the 2D Shelfy-Stream, 3D Blatter/Pattyn, and 3D Full-Stokes formulations capture the bulk of the ice-flow physics. These elements can be coupled together, based on the Arlequin method, so that on a large scale model such as Antarctica, each type of finite element is used in the most efficient manner. For each finite element referenced above, ISSM implements an adjoint. This adjoint can be used to carry out model inversions of unknown model parameters, typically ice rheology and basal drag at the ice/bedrock interface, using a metric such as the observed InSAR surface velocity. This data assimilation capability is crucial to allow spinning up of ice flow models using available satellite data. ISSM relies on the PETSc library for its vectors, matrices, and solvers. This allows ISSM to run efficiently on any parallel platform, whether shared or distrib- ISSM: Ice Sheet System Model NASA's Jet Propulsion Laboratory, Pasadena, California uted. It can run on the largest clusters, and is fully scalable. This allows ISSM to tackle models the size of continents. ISSM is embedded into MATLAB and Python, both open scientific platforms. This improves its outreach within the science community. It is entirely written in C/C++, which gives it flexibility in its

  8. Nuclear Data Sheets for A = 201

    SciTech Connect

    Kondev, F.G.

    2007-02-15

    Evaluated nuclear structure and decay data for all nuclei within the A = 201 mass chain are presented. This work supersedes the earlier full evaluation by M. Schmorak (1986Sc31) published in Nuclear Data Sheets 49, 733 (1986) and the update by S. Rab (1994Ra12), published in Nuclear Data Sheets 71, 421 (1994)

  9. Molding cork sheets to complex shapes

    NASA Technical Reports Server (NTRS)

    Sharpe, M. H.; Simpson, W. G.; Walker, H. M.

    1977-01-01

    Partially cured cork sheet is easily formed to complex shapes and then final-cured. Temperature and pressure levels required for process depend upon resin system used and final density and strength desired. Sheet can be bonded to surface during final cure, or can be first-formed in mold and bonded to surface in separate step.

  10. Fact Sheets on Pesticides in Schools.

    ERIC Educational Resources Information Center

    National Coalition against the Misuse of Pesticides, Washington, DC.

    This document consists of a collection of fact sheets about the use of pesticides in schools and how to reduce it. The sheets are: (1) "Alternatives to Using Pesticides in Schools: What Is Integrated Pest Management?"; (2) "Health Effects of 48 Commonly Used Pesticides in Schools"; (3) "The Schooling of State Pesticide Laws--2002 Update: A Review…

  11. ENVIRONMENTAL INFORMATION MANAGEMENT SYSTEM (EIMS) FACT SHEET

    EPA Science Inventory

    The purpose of the fact sheet is to provide information about the US EPA Office of Research and Developments Environmental Information Management System. The fact sheet indicates the type of records that are in EIMS, systems that are integrated with EIMS as well as some highligh...

  12. Dual circuit embossed sheet heat transfer panel

    DOEpatents

    Morgan, Grover D.

    1984-01-01

    A heat transfer panel provides redundant cooling for fusion reactors or the like environment requiring low-mass construction. Redundant cooling is provided by two independent cooling circuits, each circuit consisting of a series of channels joined to inlet and outlet headers. The panel comprises a welded joinder of two full-size and two much smaller partial-size sheets. The first full-size sheet is embossed to form first portions of channels for the first and second circuits, as well as a header for the first circuit. The second full-sized sheet is then laid over and welded to the first full-size sheet. The first and second partial-size sheets are then overlaid on separate portions of the second full-sized sheet, and are welded thereto. The first and second partial-sized sheets are embossed to form inlet and outlet headers, which communicate with channels of the second circuit through apertures formed in the second full-sized sheet.

  13. Dual circuit embossed sheet heat transfer panel

    DOEpatents

    Morgan, G.D.

    1984-02-21

    A heat transfer panel provides redundant cooling for fusion reactors or the like environment requiring low-mass construction. Redundant cooling is provided by two independent cooling circuits, each circuit consisting of a series of channels joined to inlet and outlet headers. The panel comprises a welded joinder of two full-size and two much smaller partial-size sheets. The first full-size sheet is embossed to form first portions of channels for the first and second circuits, as well as a header for the first circuit. The second full-sized sheet is then laid over and welded to the first full-size sheet. The first and second partial-size sheets are then overlaid on separate portions of the second full-sized sheet, and are welded thereto. The first and second partial-sized sheets are embossed to form inlet and outlet headers, which communicate with channels of the second circuit through apertures formed in the second full-sized sheet. 6 figs.

  14. Environmental Education Activity Sheets 1-11.

    ERIC Educational Resources Information Center

    Halsey, Clifton F.; And Others

    These activity sheets, developed by personnel of the Agricultural Extension Service of the University of Minnesota, were designed for youth group campers but may be used by other populations and individuals. Each activity sheet focuses on a separate topic: (1) Selecting Suitable Uses for Land, (2) Measuring the Steepness of Land, (3) Determining…

  15. 21 CFR 878.4025 - Silicone sheeting.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Silicone sheeting. 878.4025 Section 878.4025 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4025 Silicone sheeting....

  16. 21 CFR 878.4025 - Silicone sheeting.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Silicone sheeting. 878.4025 Section 878.4025 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4025 Silicone sheeting....

  17. 21 CFR 878.4025 - Silicone sheeting.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Silicone sheeting. 878.4025 Section 878.4025 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4025 Silicone sheeting....

  18. 21 CFR 878.4025 - Silicone sheeting.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Silicone sheeting. 878.4025 Section 878.4025 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4025 Silicone sheeting....

  19. 21 CFR 878.4025 - Silicone sheeting.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Silicone sheeting. 878.4025 Section 878.4025 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4025 Silicone sheeting....

  20. 40 CFR 124.56 - Fact sheets.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... plan under 40 CFR 501.15(a)(2)(ix), a brief description of how each of the required elements of the... 40 Protection of Environment 22 2011-07-01 2011-07-01 false Fact sheets. 124.56 Section 124.56... DECISIONMAKING Specific Procedures Applicable to NPDES Permits § 124.56 Fact sheets. (Applicable to...

  1. 40 CFR 124.56 - Fact sheets.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... plan under 40 CFR 501.15(a)(2)(ix), a brief description of how each of the required elements of the... 40 Protection of Environment 21 2010-07-01 2010-07-01 false Fact sheets. 124.56 Section 124.56... DECISIONMAKING Specific Procedures Applicable to NPDES Permits § 124.56 Fact sheets. (Applicable to...

  2. Reinforcement for Stretch Formed Sheet Metal

    NASA Technical Reports Server (NTRS)

    Lea, J. B.; Baxter, C. R.

    1983-01-01

    Tearing of aluminum sheet metal durinng stretch forming prevented by flame spraying layer of aluminum on edges held in stretch-forming machine. Technique improves grip of machine on metal and reinforced sheet better able to with stand concentration of force in vicinity of grips.

  3. 21 CFR 880.5180 - Burn sheet.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Burn sheet. 880.5180 Section 880.5180 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES GENERAL HOSPITAL AND PERSONAL USE DEVICES General Hospital and Personal Use Therapeutic Devices § 880.5180 Burn sheet. (a) Identification. A...

  4. The Elementary Marine Ice Sheet Model (EMISM)

    NASA Astrophysics Data System (ADS)

    Pattyn, Frank

    2015-04-01

    Ice sheet models become more and more components of global climate system modelling instead of stand-alone features to study cryospheric processes. Full coupling of ice sheet models to atmospheric and ocean models requires a standard for ice sheet models, and more precisely for marine ice sheet models, where complex feedbacks between ice and ocean, such as marine ice sheet instability, and the atmosphere, such as the elevation-mass balance feedback, operate at different time scales. Recent model intercomparisons (e.g., SeaRISE, MISMIP) have shown that basic requirements for marine ice sheet models are still lacking and that the complexity of many ice sheet models is focused on processes that are either not well captured numerically (spatial resolution issue) or are of secondary importance compared to the essential features of marine ice sheet dynamics. Here, we propose a new and fast computing ice sheet model, devoid of most complexity, but capturing the essential feedbacks when coupled to ocean or atmospheric models. Its computational efficiency guarantees to easily tests its advantages as well as limits through ensemble modelling. EMISM (Elementary Marine Ice Sheet Model) is a vertically integrated ice sheet model based on the Shallow-Ice Approximation extended a Weertman sliding law. Although vertically integrated, thermomechanical coupling is ensured through a simplified representation of ice sheet thermodynamics based on an analytical solution of the vertical temperature profile, enhanced with strain heating. The marine boundary is represented by a parameterized flux condition similar to Pollard & Deconto (2012), based on Schoof (2007). A simplified ice shelf is added to account for buttressing of ice shelves in this parameterization. The ice sheet model is solved on a finite difference grid and special care is taken to its numerical efficiency and stability. While such model has a series of (known) deficiencies with respect to short time effects, its overall

  5. Special steel production on common carbon steel production line

    NASA Astrophysics Data System (ADS)

    Pi, Huachun; Han, Jingtao; Hu, Haiping; Bian, Ruisheng; Kang, Jianjun; Xu, Manlin

    2004-06-01

    The equipment and technology of small bar tandem rolling line of Shijiazhuang Iron & Steel Co. in China has reached the 90's international advanced level in the 20th century, but products on the line are mostly of common carbon steel. Currently there are few steel plants in China to produce 45 steel bars for cold drawing, which is a kind of shortage product. Development of 45 steel for cold drawing has a wide market outlook in China. In this paper, continuous cooling transformation (CCT) curve of 45 steel for cold drawing used for rolling was set out first. According to the CCT curve, we determined some key temperature points such as Ac3 temperature and Ac1 temperature during the cooling procedure and discussed the precipitation microstructure at different cooling rate. Then by studying thermal treatment process of 45 steel bars for cold drawing, the influence of cooling time on microstructure was analyzed and the optimum cooling speed has been found. All results concluded from the above studies are the basis of regulating controlled cooling process of 45 steel bars for cold drawing. Finally, the feasible production process of 45 steel bars for cold drawing on common carbon steel production line combined with the field condition was recommended.

  6. A study of thin liquid sheet flows

    NASA Technical Reports Server (NTRS)

    Chubb, Donald L.; Calfo, Frederick D.; Mcconley, Marc W.; Mcmaster, Matthew S.; Afjeh, Abdollah A.

    1993-01-01

    This study was a theoretical and experimental investigation of thin liquid sheet flows in vacuum. A sheet flow created by a narrow slit of width, W, coalesces to a point at a distance, L, as a result of surface tension forces acting at the sheet edges. As the flow coalesces, the fluid accumulates in the sheet edges. The observed triangular shape of the sheet agrees with the calculated triangular result. Experimental results for L/W as a function of Weber number, We, agree with the calculated result, L/W = the sq. root of 8We. The edge cross sectional shape is found to oscillate from elliptic to 'cigar' like to 'peanut' like and then back to elliptic in the flow direction. A theoretical one-dimensional model was developed that yielded only elliptic solutions for the edge cross section. At the points where the elliptic shapes occur, there is agreement between theory and experiment.

  7. Drop interaction with the ejecta sheet

    NASA Astrophysics Data System (ADS)

    Thoraval, M.-J.; Thoroddsen, S. T.; Takehara, K.; Etoh, T. G.; Ray, P.; Josserand, C.; Zaleski, S.

    2011-11-01

    We studied experimentally and numerically the dynamics of the ejecta sheet produced by a drop impacting on a deep pool of the same liquid at high Reynolds and Weber numbers. Ultra-high speed imaging revealed a diversity of evolutions by using different mixtures of water and glycerine, and different impact velocities. We observed a transition from a smooth ejecta sheet to a more irregular splashing for a Reynolds number of 3500. In this transition regime, the ejecta sheet interacts with the impacting drop. This interaction can pull the ejecta sheet towards the centre of the drop at lower splash parameters, or generate a bumping on the ejecta sheet moving outwards at higher splash parameters. The volume of fluid (VOF) code Gerris was used to reproduce numerically this peculiar dynamics in axisymmetric conditions. Very good agreement with the experiments was reached by using adaptive refinement and parallelization of the calculations.

  8. Concentrating Solar Power Fact Sheet

    SciTech Connect

    2015-12-01

    This fact sheet is an overview of the Concentrating Solar Power (CSP) subprogram at the U.S. Department of Energy SunShot Initiative. CSP is a dispatchable, renewable energy option that uses mirrors to focus and concentrate sunlight onto a receiver, from which a heat transfer fluid carries the intense thermal energy to a power block to generate electricity. CSP systems can store solar energy to be used when the sun is not shining. It will help meet the nation’s goal of making solar energy fully cost-competitive with other energy sources by the end of the decade. Worldwide, CSP activity is rapidly scaling, with approximately 10 gigawatts (GW) in various stages of operation or development. In the United States alone, nearly 2 GW of CSP are in operation.

  9. Simulation of stress in an innovative combination of composite with metal sheet

    NASA Astrophysics Data System (ADS)

    Wróbel, A.; Płaczek, M.; Buchacz, A.; Słomiany, A.

    2016-08-01

    In this article research of stress impact in multi-point connection glass epoxy composite with a metal sheet with a rivet nuts was presented. Composite materials are increasingly used because of the good mechanical properties and low price. The laminates are composites of a layer structure, characterized by very high strength in the direction of the fibers, their weakness is not good toughness in a direction perpendicular to the layers. Mainly checking of displacements and stresses generated on the sheet as a result of pneumatic actuators load for composite boards was carried out. Glass-epoxy composite consisting of four layers of glass mat with a weight of 1000 g/m2 and an epoxy resin and hardener HG700 LG700 volume ratio of 38/100 was created. Next composite was fixed with steel plate with a rivet nuts and bolts. A model of laminate samples and plate was simulate in Siemens NX 8.5 software. The simulation results will determine stresses and displacements in conjunction newly designed composite sheet. Strength analysis was performed with the use of the module NX Advanced Simulation. FEM is an advanced method for solving systems of differential equations, based on the division of the field into finite elements for which the solution is approximated by specific functions, and performing the actual calculations only for nodes of this division. Due to the complexity of the created object to simplify the elements made to reduce the calculation time. This article presents the study of stresses and displacements in the composite plates joined with sheet metal, in summary of this article, the authors compare the obtainted results with the computer simulation results in the article: " The study of fix composite panel and steel plates on testing stand".

  10. Laser Beam Welding of Ultra-high Strength Chromium Steel with Martensitic Microstructure

    NASA Astrophysics Data System (ADS)

    Dahmen, Martin; Janzen, Vitalij; Lindner, Stefan; Wagener, Rainer

    A new class of steels is going to be introduced into sheet manufacturing. Stainless ferritic and martensitic steels open up opportunities for sheet metal fabrication including hot stamping. Strengths of up to 2 GPa at fracture elongations of 15% can be attained through this. Welding of these materials, as a result, became a challenge. Energy-reduced welding methods with in-situ heat treatment are required in order to ensure the delicate and complex heat control. Laser beam welding is the joining technique of choice to supply minimum heat input to the fusion process and to apply efficient heat control. For two application cases, tailored blank production in as-rolled condition and welding during assembly in hot stamped condition, welding processes have been developed. The welding suitability is shown through metallurgical investigations of the welds. Crash tests based on the KS-II concept as well as fatigue tests prove the applicability of the joining method.

  11. Ferritic steel melt and FLiBe/steel experiment : melting ferritic steel.

    SciTech Connect

    Troncosa, Kenneth P.; Smith, Brandon M.; Tanaka, Tina Joan

    2004-11-01

    In preparation for developing a Z-pinch IFE power plant, the interaction of ferritic steel with the coolant, FLiBe, must be explored. Sandia National Laboratories Fusion Technology Department was asked to drop molten ferritic steel and FLiBe in a vacuum system and determine the gas byproducts and ability to recycle the steel. We tried various methods of resistive heating of ferritic steel using available power supplies and easily obtained heaters. Although we could melt the steel, we could not cause a drop to fall. This report describes the various experiments that were performed and includes some suggestions and materials needed to be successful. Although the steel was easily melted, it was not possible to drip the molten steel into a FLiBe pool Levitation melting of the drop is likely to be more successful.

  12. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  13. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  14. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  15. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  16. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  17. Method for heating and forming a glass sheet

    DOEpatents

    Boaz, P.T.

    1997-08-12

    A method for heating and forming a glass sheet includes the steps of heating a glass sheet to at least a first predetermined temperature, applying microwave energy to the glass sheet to heat the glass sheet to at least a second predetermined temperature, cooling an outer surface of the glass sheet to at least a third predetermined temperature and forming the glass sheet using forming rollers to a predetermined configuration. 5 figs.

  18. Method for heating and forming a glass sheet

    DOEpatents

    Boaz, Premakaran Tucker

    1997-01-01

    A method for heating and forming a glass sheet includes the steps of heating a glass sheet to at least a first predetermined temperature, applying microwave energy to the glass sheet to heat the glass sheet to at least a second predetermined temperature, cooling an outer surface of the glass sheet to at least a third predetermined temperature and forming the glass sheet using forming rollers to a predetermined configuration.

  19. History of ultrahigh carbon steels

    SciTech Connect

    Wadsworth, J.; Sherby, O.D.

    1997-06-20

    The history and development of ultrahigh carbon steels (i.e., steels containing between 1 and 2.l percent C and now known as UHCS) are described. The early use of steel compositions containing carbon contents above the eutectoid level is found in ancient weapons from around the world. For example, both Damascus and Japanese sword steels are hypereutectoid steels. Their manufacture and processing is of interest in understanding the role of carbon content in the development of modern steels. Although sporadic examples of UHCS compositions are found in steels examined in the early part of this century, it was not until the mid-1970s that the modern study began. This study had its origin in the development of superplastic behavior in steels and the recognition that increasing the carbon content was of importance in developing that property. The compositions that were optimal for superplasticity involved the development of steels that contained higher carbon contents than conventional modern steels. It was discovered, however, that the room temperature properties of these compositions were of interest in their own right. Following this discovery, a period of intense work began on understanding their manufacture, processing, and properties for both superplastic forming and room temperature applications. The development of superplastic cast irons and iron carbides, as well as those of laminated composites containing UHCS, was an important part of this history.

  20. Respiratory status of stainless steel and mild steel welders.

    PubMed

    Kalliomäki, P L; Kalliomäki, K; Korhonen, O; Nordman, H; Rahkonen, E; Vaaranen, V

    1982-01-01

    Eighty-three full-time stainless steel and 29 mild steel welders from one shipyard were examined clinically, and their lung function was measured. The stainless steel welders had used both tungsten inert-gas (low-fume concentration) and manual metal-arc (MMA) (high-fume concentration) welding methods. The individual exposure of the welders was estimated based on the time spent doing MMA welding, the amount of retained contaminants in the lungs (magnetopulmography), and urinary chromium excretion. The results suggest that there is a greater prevalence of small airway disease among shipyard mild steel MMA welders than among stainless steel welders. Among the stainless steel welders the impairment of lung function parameters was associated with the MMA welding method. The type of welding, then, is important when the health hazards of welders are studied, and welders cannot be regarded as a single, homogeneous group. PMID:7100838

  1. Investigation of Thermal and Mechanical Properties of Quenchable High-Strength Steels in Hot Stamping

    NASA Astrophysics Data System (ADS)

    Gorriño, Anton; Angulo, Carlos; Muro, Maider; Izaga, Julian

    2016-06-01

    The interfacial heat transfer coefficient (IHTC) is determined in the industrial range of contact pressure applied during the hot stamping process of boron steel sheets, under similar conditions to those used in industrial practice. The mechanical properties and microstructure of the parts are also examined. Moreover, the influence of the stamping pressure on the IHTC is investigated in detail via mechanical property and microstructural characterization.

  2. Localized weld metal corrosion in stainless steel water tanks

    SciTech Connect

    Strum, M.J.

    1995-05-25

    The rapidly developed leaks within the TFC and TFD tanks (LLNL groundwater treatment facilities) were caused by localized corrosion within the resolidified weld metal. The corrosion was initiated by the severe oxidation of the backsides of the welds which left the exposed surfaces in a condition highly susceptible to aqueous corrosion. The propagation of surface corrosion through the thickness of the welds occurred by localized corrosive attack. This localized attack was promoted by the presence of shielded aqueous environments provided by crevices at the root of the partial penetration welds. In addition to rapid corrosion of oxidized surfaces, calcium carbonate precipitation provided an additional source of physical shielding from the bulk tank environment. Qualification testing of alternate weld procedures showed that corrosion damage can be prevented in 304L stainless steel GTA welds by welding from both sides while preventing oxidation of the tank interior through the use of an inert backing gas such as argon. Corrosion resistance was also satisfactory in GMA welds in which oxidized surfaces were postweld cleaned by wire brushing and chemically passivated in nitric acid. Further improvements in corrosion resistance are expected from a Mo-containing grade of stainless steel such as type 316L, although test results were similar for type 304L sheet welded with type 308L filler metal and type 316L sheet welded with type 316L filler metal.

  3. Characterization of DP600 Steel Subject to Electrohydraulic Forming

    NASA Astrophysics Data System (ADS)

    McCallum, Brent

    Electrohydraulic forming (EHF) is a manufacturing technique that transforms electrical energy into work. In EHF, a shockwave is produced as a result of a high-voltage electrical discharge between two electrodes in a water chamber, which travels through water toward the sheet and forms it into the final shape at high velocity. Strain rates can reach 10 4 s-1 in EHF. DP600 dual phase steel was formed in the Nakazima test in quasi-static (QS) condition, and EHF, performed without a mating die (free forming) and using a 34° conical die (die forming). The sheets were etched with a grid prior to testing to determine strains across each specimen. Analysis of voids was carried out to investigate the micro-mechanisms of failure in DP600 steel formed in these three processes. Nakazima specimens exhibited uniform strain behaviour up to 0.65 effective strain; EHFF up to 0.45 effective strain; and EHDF up to 0.7 effective strain.

  4. Flexible Structural-Health-Monitoring Sheets

    NASA Technical Reports Server (NTRS)

    Qing, Xinlin; Kuo, Fuo

    2008-01-01

    A generic design for a type of flexible structural-health-monitoring sheet with multiple sensor/actuator types and a method of manufacturing such sheets has been developed. A sheet of this type contains an array of sensing and/or actuation elements, associated wires, and any other associated circuit elements incorporated into various flexible layers on a thin, flexible substrate. The sheet can be affixed to a structure so that the array of sensing and/or actuation elements can be used to analyze the structure in accordance with structural-health-monitoring techniques. Alternatively, the sheet can be designed to be incorporated into the body of the structure, especially if the structure is made of a composite material. Customarily, structural-health monitoring is accomplished by use of sensors and actuators arrayed at various locations on a structure. In contrast, a sheet of the present type can contain an entire sensor/actuator array, making it unnecessary to install each sensor and actuator individually on or in a structure. Sensors of different types such as piezoelectric and fiber-optic can be embedded in the sheet to form a hybrid sensor network. Similarly, the traces for electric communication can be deposited on one or two layers as required, and an entirely separate layer can be employed to shield the sensor elements and traces.

  5. Stability of Thin Liquid Sheet Flows

    NASA Technical Reports Server (NTRS)

    McConley, Marc W.; Chubb, Donald L.; McMaster, Matthew S.; Afjeh, Abdollah A.

    1997-01-01

    A two-dimensional, linear stability analysis of a thin nonplanar liquid sheet flow in vacuum is carried out. A sheet flow created by a narrow slit of W and tau attains a nonplanar cross section as a consequence of cylinders forming on the sheet edge under the influence of surface tension forces. The region where these edge cylinders join the sheet is one of high curvature, and this is found to be the location where instability is most likely to occur. The sheet flow is found to be unstable, but with low growth rates for symmetric wave disturbances and high growth rates for antisymmetric disturbances. By combining the symmetric and antisymmetric disturbance modes, a wide range of stability characteristics is obtained. The product of unstable growth rate and flow time is proportional to the width-to-thickness ratio of the sift generating the sheet Three-dimensional effects can alter these results, particularly when the sheet length-to-width ratio is not much greater than unity.

  6. Microstructural effects on the springback of advanced high-strength steel

    NASA Astrophysics Data System (ADS)

    Gan, Wei; Babu, S. S.; Kapustka, Nick; Wagoner, Robert H.

    2006-11-01

    The application of advanced high-strength steels (AHSS) has been growing rapidly in the automotive industry. Because of their high-strength, thinner sheet metals can be used for body components to achieve both weight savings and increased safety. However, this will lead to greater springback deviation from design after the forming operation. Fundamental understanding and prediction of springback are required for springback compensation and tooling design. While various types of continuum mechanics based models have been proposed to simulate the mechanical behavior of advanced high-strength steels, few of them consider microstructural effects such as material heterogeneity. In this study, through sheet thickness strength variation has been observed in DP 780 and TRIP 780 steels. Finite-element simulation indicates that the through thickness effect (TTE) can have a significant impact on the springback behavior of these sheet metals. This is verified through our experimental work using draw-bend testing. The results suggest that microstructural effects should be considered to accurately simulate springback of AHSS. Based on these results, implications of different microstructural designs will be discussed.

  7. Structural performance of notch damaged steel beams repaired with composite materials

    NASA Astrophysics Data System (ADS)

    El-Taly, Boshra

    2016-06-01

    An experimental program and an analytical model using ANSYS program were employed to estimate the structural performance of repaired damaged steel beams using fiber reinforced polymer (FRP) composite materials. The beams were artificially notched in the tension flanges at mid-spans and retrofitted by FRP flexible sheets on the tension flanges and the sheets were extended to cover parts of the beams webs with different heights. Eleven box steel beams, including one intact beam, one notch damaged beam and nine notches damaged beam and retrofitted with composite materials, were tested in two-point loading up to failure. The parameters considered were the FRP type (GFRP and CFRP) and number of layers. The results indicated that bonding CFRP sheets to both of the tension steel flange and part of the webs, instead of the tension flange only, enhances the ultimate load of the retrofitted beams, avoids the occurrence of the debonding and increases the beam ductility. Also the numerical models give acceptable results in comparison with the experimental results.

  8. High-power laser applications in Nippon Steel Corporation

    NASA Astrophysics Data System (ADS)

    Minamida, Katsuhiro

    2000-02-01

    The laser, which was invented in 1960, has been developed using various substances of solids, liquids, gases and semiconductors as laser active media. Applications of laser utilizing the coherent properties of laser light and the high power density light abound in many industries and in heavy industries respectively. The full-scale use of lasers in the steel industry began nearly 23 years ago with their applications as controllable light sources. Its contribution to the increase in efficiency and quality of the steel making process has been important and brought us the saving of the energy, the resource and the labor. Laser applications in the steel making process generally require high input energy, so it is essential to consider the interaction between the laser beam and the irradiated material. In particular, the reflectivity of the laser beam on the surface of material and the quantity of the laser-induced plasma are critical parameters for high efficient processes with low energy losses. We have developed plenty of new laser systems for the steel making process with their considerations in mind. A review of the following high-power-laser applications is given in the present paper: (1) Use of plasma as a secondary heat source in CO2 laser welding for connecting steel sheets of various grades. (2) Laser-assisted electric resistance welding of pipes. (3) New type all-laser-welded honeycomb panels for high-speed transport. (4) Laser flying welder for continuous hot rolling mill using two 45 kW CO2 lasers.

  9. Brittle intermetallic compound makes ultrastrong low-density steel with large ductility.

    PubMed

    Kim, Sang-Heon; Kim, Hansoo; Kim, Nack J

    2015-02-01

    Although steel has been the workhorse of the automotive industry since the 1920s, the share by weight of steel and iron in an average light vehicle is now gradually decreasing, from 68.1 per cent in 1995 to 60.1 per cent in 2011 (refs 1, 2). This has been driven by the low strength-to-weight ratio (specific strength) of iron and steel, and the desire to improve such mechanical properties with other materials. Recently, high-aluminium low-density steels have been actively studied as a means of increasing the specific strength of an alloy by reducing its density. But with increasing aluminium content a problem is encountered: brittle intermetallic compounds can form in the resulting alloys, leading to poor ductility. Here we show that an FeAl-type brittle but hard intermetallic compound (B2) can be effectively used as a strengthening second phase in high-aluminium low-density steel, while alleviating its harmful effect on ductility by controlling its morphology and dispersion. The specific tensile strength and ductility of the developed steel improve on those of the lightest and strongest metallic materials known, titanium alloys. We found that alloying of nickel catalyses the precipitation of nanometre-sized B2 particles in the face-centred cubic matrix of high-aluminium low-density steel during heat treatment of cold-rolled sheet steel. Our results demonstrate how intermetallic compounds can be harnessed in the alloy design of lightweight steels for structural applications and others.

  10. Thermomechanical processing of plasma sprayed intermetallic sheets

    DOEpatents

    Hajaligol, Mohammad R.; Scorey, Clive; Sikka, Vinod K.; Deevi, Seetharama C.; Fleischhauer, Grier; Lilly, Jr., A. Clifton; German, Randall M.

    2001-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3% Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  11. Stainless Steel Permeability

    SciTech Connect

    Buchenauer, Dean A.; Karnesky, Richard A.

    2015-09-01

    An understanding of the behavior of hydrogen isotopes in materials is critical to predicting tritium transport in structural metals (at high pressure), estimating tritium losses during production (fission environment), and predicting in-vessel inventory for future fusion devices (plasma driven permeation). Current models often assume equilibrium diffusivity and solubility for a class of materials (e.g. stainless steels or aluminum alloys), neglecting trapping effects or, at best, considering a single population of trapping sites. Permeation and trapping studies of the particular castings and forgings enable greater confidence and reduced margins in the models. For FY15, we have continued our investigation of the role of ferrite in permeation for steels of interest to GTS, through measurements of the duplex steel 2507. We also initiated an investigation of the permeability in work hardened materials, to follow up on earlier observations of unusual permeability in a particular region of 304L forgings. Samples were prepared and characterized for ferrite content and coated with palladium to prevent oxidation. Issues with the poor reproducibility of measurements at low permeability were overcome, although the techniques in use are tedious. Funding through TPBAR and GTS were secured for a research grade quadrupole mass spectrometer (QMS) and replacement turbo pumps, which should improve the fidelity and throughput of measurements in FY16.

  12. Lower Restrictions for Sheet Metal Trimming Processes can Reduce Die Costs in The Automotive Industry

    NASA Astrophysics Data System (ADS)

    Hogg, Markus; Rohleder, Martin; Roll, Karl

    2011-05-01

    possible although from operational practice point of view the stability limit is already exceeded. These optimistic results are being validated in series production right now. The sheet metal car body parts consist of steel grades up to high-strength steel material. They are mostly completely trimmed in the working direction of the press. If these tests are successful, the results will be used in the design of future trimming dies. Less sliding cams are necessary and costs can be reduced.

  13. Anisotropy in rupture lines of paper sheets

    NASA Astrophysics Data System (ADS)

    Menezes-Sobrinho, I. L.; Couto, M. S.; Ribeiro, I. R. B.

    2005-06-01

    We have experimentally investigated the fracture process in paper samples submitted to a uniaxial force. Five types of paper sheets (newsprint, towel, sulfite, silk, and couche papers) were fractured along two orthogonal orientations. In order to characterize the rupture lines of the paper sheets we utilized the Hurst exponent. Our results indicate a dependence of the Hurst exponent on the orientation of the paper sheets for samples of newsprint and, probably, towel and silk papers. For the other types of paper the Hurst exponent does not depend on the direction of crack propagation.

  14. Anisotropy in rupture lines of paper sheets.

    PubMed

    Menezes-Sobrinho, I L; Couto, M S; Ribeiro, I R B

    2005-06-01

    We have experimentally investigated the fracture process in paper samples submitted to a uniaxial force. Five types of paper sheets (newsprint, towel, sulfite, silk, and couche papers) were fractured along two orthogonal orientations. In order to characterize the rupture lines of the paper sheets we utilized the Hurst exponent. Our results indicate a dependence of the Hurst exponent on the orientation of the paper sheets for samples of newsprint and, probably, towel and silk papers. For the other types of paper the Hurst exponent does not depend on the direction of crack propagation. PMID:16089834

  15. Process for dezincing galvanized steel

    DOEpatents

    Morgan, William A.; Dudek, Frederick J.; Daniels, Edward J.

    1998-01-01

    A process for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75.degree. C. and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (i) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (ii) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (iii) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (iv) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte.

  16. Process for dezincing galvanized steel

    DOEpatents

    Morgan, W.A.; Dudek, F.J.; Daniels, E.J.

    1998-07-14

    A process is described for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75 C and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (1) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (2) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (3) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (4) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte. 1 fig.

  17. Induction heat treatment of steel

    SciTech Connect

    Semiatin, S.L.; Stutz, D.E.

    1985-01-01

    This book discusses the induction heating. After reviewing heat treating operations for steel and the principles of the heat treatment of steel, an overview of induction heat treating is provided. Next, consideration is given to equipment and equipment selection, coil design, power requirements and temperature control. A discussion of surface and through hardening of steel is provided, including information on frequency and power selection and quenching apparatus. Tempering is considered, followed by information on control of residual stresses, cracking, temper brittleness and the important metallurgical and hardness differences between induction and furnace treated steel.

  18. High strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  19. Conformal Invariance of Graphene Sheets.

    PubMed

    Giordanelli, I; Posé, N; Mendoza, M; Herrmann, H J

    2016-03-10

    Suspended graphene sheets exhibit correlated random deformations that can be studied under the framework of rough surfaces with a Hurst (roughness) exponent 0.72 ± 0.01. Here, we show that, independent of the temperature, the iso-height lines at the percolation threshold have a well-defined fractal dimension and are conformally invariant, sharing the same statistical properties as Schramm-Loewner evolution (SLEκ) curves with κ = 2.24 ± 0.07. Interestingly, iso-height lines of other rough surfaces are not necessarily conformally invariant even if they have the same Hurst exponent, e.g. random Gaussian surfaces. We have found that the distribution of the modulus of the Fourier coefficients plays an important role on this property. Our results not only introduce a new universality class and place the study of suspended graphene membranes within the theory of critical phenomena, but also provide hints on the long-standing question about the origin of conformal invariance in iso-height lines of rough surfaces.

  20. Plasma sheet behavior during substorms

    SciTech Connect

    Hones, E.W. Jr.

    1983-01-01

    Auroral or magnetic substorms are periods of enhanced auroral and geomagnetic activity lasting one to a few hours that signify increased dissipation of energy from the magnetosphere to the earth. Data acquired during the past decade from satellites in the near-earth sector of the magnetotail have suggested that during a substorm part of the plasma sheet is severed from earth by magnetic reconnection, forming a plasmoid, i.e., a body of plasma and closed magnetic loops, that flows out of the tail into the solar wind, thus returning plasma and energy that have earlier been accumulated from the solar wind. Very recently this picture has been dramatically confirmed by observations, with the ISEE 3 spacecraft in the magnetotail 220 R/sub E/ from earth, of plasmoids passing that location in clear delayed response to substorms. It now appears that plasmoid release is a fundamental process whereby the magnetosphere gives up excess stored energy and plasma, much like comets are seen to do, and that the phenomena of the substorm seen at earth are a by-product of that fundamental process.

  1. Wind Energy Ordinance Fact Sheet

    SciTech Connect

    F. Oteri

    2010-09-01

    Due to increasing energy demands in the United States and more installed wind projects, rural communities and local governments with limited or no experience with wind energy now have the opportunity to become involved in this industry. Communities with good wind resources may be approached by entities with plans to develop the resource. Although these opportunities can create new revenue in the form of construction jobs and land lease payments, they also create a new responsibility on the part of local governments to create ordinances to regulate wind turbine installations. Ordinances are laws, often found within municipal codes that provide various degrees of control to local governments. These laws cover issues such as zoning, traffic, consumer protection, and building codes. Wind energy ordinances reflect local needs and wants regarding wind turbines within county or city lines and aid the development of safe facilities that will be embraced by the community. Since 2008 when the National Renewable Energy Laboratory released a report on existing wind energy ordinances, many more ordinances have been established throughout the United States, and this trend is likely to continue in the near future as the wind energy industry grows. This fact sheet provides an overview of elements found in typical wind energy ordinances to educate state and local government officials, as well as policy makers.

  2. Wind Energy Ordinances (Fact Sheet)

    SciTech Connect

    Not Available

    2010-08-01

    Due to increasing energy demands in the United States and more installed wind projects, rural communities and local governments with limited or no experience with wind energy now have the opportunity to become involved in this industry. Communities with good wind resources may be approached by entities with plans to develop the resource. Although these opportunities can create new revenue in the form of construction jobs and land lease payments, they also create a new responsibility on the part of local governments to create ordinances to regulate wind turbine installations. Ordinances are laws, often found within municipal codes that provide various degrees of control to local governments. These laws cover issues such as zoning, traffic, consumer protection, and building codes. Wind energy ordinances reflect local needs and wants regarding wind turbines within county or city lines and aid the development of safe facilities that will be embraced by the community. Since 2008 when the National Renewable Energy Laboratory released a report on existing wind energy ordinances, many more ordinances have been established throughout the United States, and this trend is likely to continue in the near future as the wind energy industry grows. This fact sheet provides an overview of elements found in typical wind energy ordinances to educate state and local government officials, as well as policy makers.

  3. Photobiology Research Laboratory (Fact Sheet)

    SciTech Connect

    Not Available

    2012-06-01

    This fact sheet provides information about Photobiology Research Laboratory capabilities and applications at NREL. The photobiology group's research is in four main areas: (1) Comprehensive studies of fuel-producing photosynthetic, fermentative, and chemolithotrophic model microorganisms; (2) Characterization and engineering of redox enzymes and proteins for fuel production; (3) Genetic and pathway engineering of model organisms to improve production of hydrogen and hydrocarbon fuels; and (4) Studies of nanosystems using biological and non-biological materials in hybrid generation. NREL's photobiology research capabilities include: (1) Controlled and automated photobioreactors and fermenters for growing microorganisms under a variety of environmental conditions; (2) High-and medium-throughput screening of H{sub 2}-producing organisms; (3) Homologous and heterologous expression, purification, and biochemical/biophysical characterization of redox enzymes and proteins; (4) Qualitative and quantitative analyses of gases, metabolites, carbohydrates, lipids, and proteins; (5) Genetic and pathway engineering and development of novel genetic toolboxes; and (6) Design and spectroscopic characterization of enzyme-based biofuel cells and energy conversion nanodevices.

  4. Offshore Wind Research (Fact Sheet)

    SciTech Connect

    Not Available

    2011-10-01

    This 2-page fact sheet describes NREL's offshore wind research and development efforts and capabilities. The National Renewable Energy Laboratory is internationally recognized for offshore wind energy research and development (R&D). Its experience and capabilities cover a wide spectrum of wind energy disciplines. NREL's offshore wind R&D efforts focus on critical areas that address the long-term needs of the offshore wind energy industry and the Department of Energy (DOE). R&D efforts include: (1) Developing offshore design tools and methods; (2) Collaborating with international partners; (3) Testing offshore systems and developing standards; (4) Conducting economic analyses; (5) Characterizing offshore wind resources; and (6) Identifying and mitigating offshore wind grid integration challenges and barriers. NREL has developed and maintains a robust, open-source, modular computer-aided engineering (CAE) tool, known as FAST. FAST's state-of-the-art capabilities provide full dynamic system simulation for a range of offshore wind systems. It models the coupled aerodynamic, hydrodynamic, control system, and structural response of offshore wind systems to support the development of innovative wind technologies that are reliable and cost effective. FAST also provides dynamic models of wind turbines on offshore fixed-bottom systems for shallow and transitional depths and floating-platform systems in deep water, thus enabling design innovation and risk reduction and facilitating higher performance designs that will meet DOE's cost of energy, reliability, and deployment objectives.

  5. Conformal Invariance of Graphene Sheets

    PubMed Central

    Giordanelli, I.; Posé, N.; Mendoza, M.; Herrmann, H. J.

    2016-01-01

    Suspended graphene sheets exhibit correlated random deformations that can be studied under the framework of rough surfaces with a Hurst (roughness) exponent 0.72 ± 0.01. Here, we show that, independent of the temperature, the iso-height lines at the percolation threshold have a well-defined fractal dimension and are conformally invariant, sharing the same statistical properties as Schramm-Loewner evolution (SLEκ) curves with κ = 2.24 ± 0.07. Interestingly, iso-height lines of other rough surfaces are not necessarily conformally invariant even if they have the same Hurst exponent, e.g. random Gaussian surfaces. We have found that the distribution of the modulus of the Fourier coefficients plays an important role on this property. Our results not only introduce a new universality class and place the study of suspended graphene membranes within the theory of critical phenomena, but also provide hints on the long-standing question about the origin of conformal invariance in iso-height lines of rough surfaces. PMID:26961723

  6. Constitutive equations for multiphase TRIP steels at high rates of strain

    NASA Astrophysics Data System (ADS)

    van Slycken, J.; Verleysen, P.; Degrieck, J.; Bouquerel, J.

    2006-08-01

    Multiphase TRansformation Induced Plasticity (TRIP) steels show an excellent combination of high strength and high strain values, making them ideally suited for use in vehicle body structures. A complex synergy of three different phases (ferrite, bainite and austenite) on the one hand, and the meta-stable character of the austenite on the other hand, give the material indeed a high energy absorption potential. The knowledge and understanding of the dynamic behaviour of these sheet steels is essential to investigate the impact-dynamic characteristics of the structures. Therefore split Hopkinson tensile tests are performed in a strain rate range of 500 to 2000 s-1. Three TRIP steel grades with a different Al and Si content were studied. The experimental results show that these steels preserve their excellent shock-absorbing properties in dynamic conditions. The typical high strain rate loading conditions and the complex behaviour of TRIP steels offer a unique investigation opportunity. This behaviour can be described with phenomenological material models that can be used for numerical simulations of car crashes. The Johnson-Cook model, a frequently used model in finite element codes, is well-suited to describe the dynamic behaviour of the investigated TRIP steels. This model is compared to the Rusinek-Klepaczko model.

  7. Friction Stir Spot Welding (FSSW) of Advanced High Strength Steel (AHSS)

    SciTech Connect

    Santella, M. L.; Hovanski, Yuri; Pan, Tsung-Yu

    2012-04-16

    Friction stir spot welding (FSSW) is applied to join advanced high strength steels (AHSS): galvannealed dual phase 780 MPa steel (DP780GA), transformation induced plasticity 780 MPa steel (TRIP780), and hot-stamped boron steel (HSBS). A low-cost Si3N4 ceramic tool was developed and used for making welds in this study instead of polycrystalline cubic boron nitride (PCBN) material used in earlier studies. FSSW has the advantages of solid-state, low-temperature process, and the ability of joining dissimilar grade of steels and thicknesses. Two different tool shoulder geometries, concave with smooth surface and convex with spiral pattern, were used in the study. Welds were made by a 2-step displacement control process with weld time of 4, 6, and 10 seconds. Static tensile lap-shear strength achieved 16.4 kN for DP780GA-HSBS and 13.2kN for TRIP780-HSBS, above the spot weld strength requirements by AWS. Nugget pull-out was the failure mode of the joint. The joining mechanism was illustrated from the cross-section micrographs. Microhardness measurement showed hardening in the upper sheet steel (DP780GA or TRIP780) in the weld, but softening of HSBS in the heat-affect zone (HAZ). The study demonstrated the feasibility of making high-strength AHSS spot welds with low-cost tools.

  8. Predictive Process Optimization for Fracture Ductility in Automotive TRIP Steels

    NASA Astrophysics Data System (ADS)

    Gong, Jiadong

    In light of the emerging challenges in the automotive industry of meeting new energy-saving and environment-friendly requirements imposed by both the government and the society, the auto makers have been working relentlessly to reduce the weight of automobiles. While steel makers pushed out a variety of novel Advanced High Strength Steels (AHSS) to serve this market with new needs, TRIP (Transformation Induced Plasticity) steels is one of the most promising materials for auto-body due to its exceptional combination of strength and formability. However, current commercial automotive TRIP steels demonstrate relatively low hole-expansion (HE) capability, which is critical in stretch forming of various auto parts. This shortcoming on ductility has been causing fracture issues in the forming process and limits the wider applications of this steel. The kinetic theory of martensitic transformations and associated transformation plasticity is applied to the optimization of transformation stability for enhanced mechanical properties in a class of high strength galvannealed TRIP steel. This research leverages newly developed characterization and simulation capabilities, supporting computational design of high-performance steels exploiting optimized transformation plasticity for desired mechanical behaviors, especially for the hole-expansion ductility. The microstructure of the automotive TRIP sheet steels was investigated, using advanced tomographic characterization including nanoscale Local Electrode Atom Probe (LEAP) microanalysis. The microstructural basis of austenite stability, the austenite carbon concentration in particular, was quantified and correlated with measured fracture ductility through transformation plasticity constitutive laws. Plastic flow stability for enhanced local fracture ductility at high strength is sought to maintain high hole-expansion ductility, through quantifying the optimal stability and the heat-treatment process to achieve it. An additional

  9. Investigations on fracture curves in strain and stress space for advanced high strength steel forming

    NASA Astrophysics Data System (ADS)

    Panich, S.; Drotleff, K.; Liewald, M.; Uthaisangsuk, V.

    2016-08-01

    Conventional forming limit curves (FLCs) are inappropriate for describing formability for advanced high strength (AHS) steel sheets, since such steel grades experience fracture without localized necking occurrence. The aim of this work was to develop a fracture curve (FC) for the AHS steel grade DP980. The FC was determined by means of the Nakajima stretch forming test and tensile tests of various sample geometries, by which shear fracture governed. An optical strain measurement system was used to capture strain histories of deformed samples up to failure. From these results, fracture strains were gathered and plotted in a strain space. Subsequently, the strain based curve was transformed to space between stress triaxiality and plastic strain. Hereby, effects of anisotropic yield function, namely, the Hill’48 model on obtained stress fracture loci were investigated. In order to verify applicability of the determined limit curves, a Mini-tunnel part was pressed and simulated. It was found that the stress based FC do predict failure of the DP980 steel sheet more accurately than the strain based F C.

  10. Decarburization and grain growth kinetics during the annealing of electrical steels

    SciTech Connect

    Oldani, C.R.

    1996-12-01

    Electrical steels are generally described as thin steel sheets of variable thickness (from 0.27 to 0.76 mm), whose function is to efficiently transport the magnetic flux in electrical equipments. The electromagnetic properties expected from these materials are low magnetic losses and a high permeability. It can be said that a cyclically magnetized-demagnetized material is not free of energy losses because a portion of the power, the loss, is irreversibly transformed into heat. These steels are usually produced in a partially processed condition and they reach their maximum magnetic potential during the final steps of manufacture at the user`s plant. Efficient control of the operations by which the sheets are submitted is essential to obtain the optimum steel yield in the magnetic circuit they are made for. In these operations a decarburization annealing heat treatment produces important effects such as removing punching residual tensions, decarburization to very low carbon content, ferritic grain growth and a favorable magnetic crystallographic texture.

  11. A Study on Forming Characteristics of Roll Forming Process with High Strength Steel

    NASA Astrophysics Data System (ADS)

    Joo, ByeongDon; Lee, HyunJong; Kim, DongKyu; Moon, YoungHoon

    2011-08-01

    Roll forming is a kind of sheet metal forming process used to manufacture long sheet metal products with constant cross section. Recently, roll forming technology draws attentions of automotive industries due to its various advantages, such as high production speed, reduced tooling cost and improved quality. In automotive industries, roll formed automotive parts used as structural components in vehicle body frame or sub frame and high strength steel becomes more common to improve safety and fuel efficiency. However, when roll forming process is performed with high strength steel, rolling forming defects, such as spring back, buckling and scratch should be considered more carefully. In this study, efforts to avoid roll forming defects and to optimize forming parameters were performed. FE analysis was performed with high strength steels using commercially available simulation software, COPRA-RF™ and SHAPE-RF™. Forming characteristics were analyzed and roll flower model and proper roll-pass sequences were suggested by analyzing longitudinal strain and deformation behavior. This study provided considerable experience about roll forming process design that using high strength steel.

  12. Ice stream activity scaled to ice sheet volume during Laurentide Ice Sheet deglaciation

    NASA Astrophysics Data System (ADS)

    Stokes, C. R.; Margold, M.; Clark, C. D.; Tarasov, L.

    2016-02-01

    The contribution of the Greenland and West Antarctic ice sheets to sea level has increased in recent decades, largely owing to the thinning and retreat of outlet glaciers and ice streams. This dynamic loss is a serious concern, with some modelling studies suggesting that the collapse of a major ice sheet could be imminent or potentially underway in West Antarctica, but others predicting a more limited response. A major problem is that observations used to initialize and calibrate models typically span only a few decades, and, at the ice-sheet scale, it is unclear how the entire drainage network of ice streams evolves over longer timescales. This represents one of the largest sources of uncertainty when predicting the contributions of ice sheets to sea-level rise. A key question is whether ice streams might increase and sustain rates of mass loss over centuries or millennia, beyond those expected for a given ocean-climate forcing. Here we reconstruct the activity of 117 ice streams that operated at various times during deglaciation of the Laurentide Ice Sheet (from about 22,000 to 7,000 years ago) and show that as they activated and deactivated in different locations, their overall number decreased, they occupied a progressively smaller percentage of the ice sheet perimeter and their total discharge decreased. The underlying geology and topography clearly influenced ice stream activity, but—at the ice-sheet scale—their drainage network adjusted and was linked to changes in ice sheet volume. It is unclear whether these findings can be directly translated to modern ice sheets. However, contrary to the view that sees ice streams as unstable entities that can accelerate ice-sheet deglaciation, we conclude that ice streams exerted progressively less influence on ice sheet mass balance during the retreat of the Laurentide Ice Sheet.

  13. Ice stream activity scaled to ice sheet volume during Laurentide Ice Sheet deglaciation.

    PubMed

    Stokes, C R; Margold, M; Clark, C D; Tarasov, L

    2016-02-18

    The contribution of the Greenland and West Antarctic ice sheets to sea level has increased in recent decades, largely owing to the thinning and retreat of outlet glaciers and ice streams. This dynamic loss is a serious concern, with some modelling studies suggesting that the collapse of a major ice sheet could be imminent or potentially underway in West Antarctica, but others predicting a more limited response. A major problem is that observations used to initialize and calibrate models typically span only a few decades, and, at the ice-sheet scale, it is unclear how the entire drainage network of ice streams evolves over longer timescales. This represents one of the largest sources of uncertainty when predicting the contributions of ice sheets to sea-level rise. A key question is whether ice streams might increase and sustain rates of mass loss over centuries or millennia, beyond those expected for a given ocean-climate forcing. Here we reconstruct the activity of 117 ice streams that operated at various times during deglaciation of the Laurentide Ice Sheet (from about 22,000 to 7,000 years ago) and show that as they activated and deactivated in different locations, their overall number decreased, they occupied a progressively smaller percentage of the ice sheet perimeter and their total discharge decreased. The underlying geology and topography clearly influenced ice stream activity, but--at the ice-sheet scale--their drainage network adjusted and was linked to changes in ice sheet volume. It is unclear whether these findings can be directly translated to modern ice sheets. However, contrary to the view that sees ice streams as unstable entities that can accelerate ice-sheet deglaciation, we conclude that ice streams exerted progressively less influence on ice sheet mass balance during the retreat of the Laurentide Ice Sheet. PMID:26887494

  14. Nuclear Data Sheets for A = 203

    SciTech Connect

    Kondev, F.G.

    2005-05-01

    Evaluated nuclear structure and decay data for all nuclei within the A = 203 mass chain are presented. This work supersedes the earlier evaluation by S. Rab (1993Ra11), published in Nuclear Data Sheets 70, 173 (1993)

  15. Nuclear Data Sheets for A = 202

    SciTech Connect

    Zhu, S.; Kondev, F.G.

    2008-03-15

    Evaluated nuclear structure and decay data for all nuclei within the A = 202 mass chain are presented. This work supersedes the earlier evaluation by M.R. Schmorak (1997Sc07), published in Nuclear Data Sheets80, 647 (1997)

  16. Collector/Receiver Characterization (Fact Sheet)

    SciTech Connect

    Not Available

    2010-08-01

    Fact sheet describing NREL CSP Program capabilities for collector/receiver characterization: determining optical efficiency, measuring heat loss, developing and testing concentrators, concentrating the sun's power, and optically characterizing CSP plants.

  17. Wall Insulation; BTS Technology Fact Sheet

    SciTech Connect

    Southface Energy Institute; Tromly, K.

    2000-11-07

    Properly sealed, moisture-protected, and insulated walls help increase comfort, reduce noise, and save on energy costs. This fact sheet addresses these topics plus advanced framing techniques, insulation types, wall sheathings, and steps for effective wall construction and insulation.

  18. Brownian Dynamics Simulations of Dispersed Graphene Sheets

    NASA Astrophysics Data System (ADS)

    Xu, Yueyi; Green, Micah

    2013-03-01

    Past simulations of the dynamics of dispersed graphene sheets are limited to static fluids on small timescales, with little attention devoted to flow dynamics. To address this need, we investigated how flow fields affect graphene morphology dynamics using a coarse-grained model; this relatively untouched area is critical given the importance of graphene solution-processing of multifunctional devices and materials. In particular, we developed a Brownian Dynamics (BD) algorithm to study the morphology of sheetlike macromolecules in dilute, flowing solutions. We used a bead-rod lattice to represent the mesoscopic conformation of individual two dimensional sheets. We then analyzed the morphology dynamic modes (stretching, tumbling, crumpling) of these molecules as a function of sheet size, Weissenberg number, and bending stiffness. Our results indicate the model can successfully simulate a range of dynamic modes in a given flow field and yield fundamental insight into the flow processing of graphene sheets.

  19. Nuclear Data Sheets for A=91

    SciTech Connect

    Baglin, Coral M.

    1998-11-19

    Experimental data for all nuclei with mass A = 91 have been evaluated. This evaluation, covering data received by 15 December 1998, supersedes the 1990 evaluation by H.-W. Müller (Nuclear Data Sheets60, 835 1990)).

  20. Clean Cities Program Contacts (Fact Sheet)

    SciTech Connect

    Not Available

    2012-03-01

    This fact sheet provides contact information for program staff of the U.S. Department of Energy's Clean Cities program, as well as contact information for the nearly 100 local Clean Cities coalitions across the country.