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Sample records for hardened high strength

  1. Press hardening of alternative high strength aluminium and ultra-high strength steels

    NASA Astrophysics Data System (ADS)

    Mendiguren, Joseba; Ortubay, Rafael; Agirretxe, Xabier; Galdos, Lander; de Argandoña, Eneko Sáenz

    2016-10-01

    The boron steel press hardening process takes more and more importance on the body in white structure in the last decade. In this work, the advantages of using alternative alloys on the press hardening process is analysed. In particular, the press hardening of AA7075 high strength aluminium and CP800 complex phase ultra-high strength steel is analysed. The objective is to analyse the potential decrease on springback while taking into account the strength change associated with the microstructural modification carried out during the press hardening process. The results show a clear improvement of the final springback in both cases. Regarding the final mechanical properties, an important decrease has been measured in the AA7075 due to the process while an important increase has been found in the CP800 material.

  2. Anisotropy of high temperature strength in precipitation-hardened nickel-base superalloy single crystals

    NASA Technical Reports Server (NTRS)

    Nakagawa, Y. G.; Terashima, H.; Yoshizawa, H.; Ohta, Y.; Murakami, K.

    1986-01-01

    The anisotropy of high temperature strength of nickel-base superalloy, Alloy 454, in service for advanced jet engine turbine blades and vanes, was investigated. Crystallographic orientation dependence of tensile yield strength, creep and creep rupture strength was found to be marked at about 760C. In comparison with other single crystal data, a larger allowance in high strength off-axial orientation from the 001 axis, and relatively poor strength at near the -111 axis were noted. From transmission electron microscopy the anisotropic characteristics of this alloy were explained in terms of available slip systems and stacking geometries of gamma-prime precipitate cuboids which are well hardened by a large tantalum content. 100 cube slip was considered to be primarily responsible for the poor strength of the -111 axis orientation replacing the conventional 111 plane slip systems.

  3. Investigation of Clusters in Medium Carbon Secondary Hardening Ultra-high-strength Steel After Hardening and Aging Treatments

    NASA Astrophysics Data System (ADS)

    Veerababu, R.; Balamuralikrishnan, R.; Muraleedharan, K.; Srinivas, M.

    2015-06-01

    Clusters, containing between 10 and 1000 atoms, have been investigated in a martensitic secondary hardening ultra-high-strength steel austenitized at 1173 K (900 °C) for 1 hour and tempered at either 768 K or 783 K (495 °C or 510 °C) for 4 or 8 hours using 3D atom probe. The presence of clusters was unambiguously established by comparing the observed spatial distribution of the different alloying elements against the corresponding distribution expected for a random solid solution. Maximum separation envelope method has been used for delineating the clusters from the surrounding "matrix." Statistical analysis was used extensively for size and composition analyses of the clusters. The clusters were found to constitute a significant fraction accounting for between 1.14 and 2.53 vol pct of the microstructure. On the average, the clusters in the 783 K (510 °C) tempered sample were coarser by ~65 pct, with an average diameter of 2.26 nm, relative to the other samples. In all samples, about 85 to 90 pct of the clusters have size less than 2 nm. The percentage frequency histograms for carbon content of the clusters in 768 K and 783 K (495 °C and 510 °C) tempered samples revealed that the distribution shifts toward higher carbon content when the tempering temperature is higher. It is likely that the presence of these clusters exerts considerable influence on the strength and fracture toughness of the steel.

  4. Precipitation, strength and work hardening of age hardened aluminium alloys

    NASA Astrophysics Data System (ADS)

    Ryen, Ø.; Holmedal, B.; Marthinsen, K.; Furu, T.

    2015-08-01

    The strength and work hardening of age hardened AA6063 and AA6082 alloys have been investigated in terms of a detailed characterization of precipitate and dislocation structures obtained by TEM and SEM. Tensile and compression tests were performed at as quenched, peak aged and severely aged conditions. A strong work hardening in the as quenched condition was found, similar to AlMg alloys with twice as much alloying elements in solid solution. It was found that the initial work hardening rate and the critical failure strain are both smallest at the peak aged condition. During large deformations the needle-shaped precipitates are sheared uniformly by dislocations altering their <001> orientations, which indicates extensive cross slip. In the overaged condition the early initial work hardening is larger than at the peak aged condition, but followed by a weak linear work hardening, apparently directly entering stage IV at a low strain. Cracked, needle-shaped precipitates were seen at larger strains.

  5. Issues associated with the use of Yoshida nonlinear isotropic/kinematic hardening material model in Advanced High Strength Steels

    NASA Astrophysics Data System (ADS)

    Shi, Ming F.; Zhang, Li; Zhu, Xinhai

    2016-08-01

    The Yoshida nonlinear isotropic/kinematic hardening material model is often selected in forming simulations where an accurate springback prediction is required. Many successful application cases in the industrial scale automotive components using advanced high strength steels (AHSS) have been reported to give better springback predictions. Several issues have been raised recently in the use of the model for higher strength AHSS including the use of two C vs. one C material parameters in the Armstrong and Frederick model (AF model), the original Yoshida model vs. Original Yoshida model with modified hardening law, and constant Young's Modulus vs. decayed Young's Modulus as a function of plastic strain. In this paper, an industrial scale automotive component using 980 MPa strength materials is selected to study the effect of two C and one C material parameters in the AF model on both forming and springback prediction using the Yoshida model with and without the modified hardening law. The effect of decayed Young's Modulus on the springback prediction for AHSS is also evaluated. In addition, the limitations of the material parameters determined from tension and compression tests without multiple cycle tests are also discussed for components undergoing several bending and unbending deformations.

  6. Hardening characteristics of CO2 laser welds in advanced high strength steel

    NASA Astrophysics Data System (ADS)

    Han, Tae-Kyo; Park, Bong-Gyu; Kang, Chung-Yun

    2012-06-01

    When the CO2 laser welder with 6 kW output was used to weld 4 TRIP steels, 2 DP steels and a precipitation-hardened steel, which have the tensile strength in the range of 600-1000 MPa, the effect of welding speed on hardening characteristics was investigated. In the weld of TRIP steels and DP steels, the maximum hardness was shown in the fusion zone and the HAZ near the bond line, and the hardness was decreased from the HAZ to the base metal. Only in the PH600 steel, the maximum hardness was shown in the fusion zone and the hardness was decreased from bond line to the base metal. The maximum hardness value was not changed due to the variation of the welding speed within a given range of the welding speed. When the correlation with maximum hardness value using 6 known carbon equivalents was examined, those of CEL (=C+Si/50+Mn/25+P/2+Cr/25) and PL (=C+Mn/22+14B) were 0.96 and 0.95 respectively, and CEL was better because it could reflect the contribution of Si and Cr added to AHSS. The maximum hardness value could be calculated by the equation "Hmax=701CEL+281". The phase transformation analysis indicated that only martensitic transformation was expected in the given range of the welding conditions. Therefore, the maximum hardness of the weld was the same as that of water cooled steel and not changed with the variation of the welding speed

  7. Double Sided Irradiation for Laser-assisted Shearing of Ultra High Strength Steels with Process Integrated Hardening

    NASA Astrophysics Data System (ADS)

    Brecher, Christian; Emonts, Michael; Eckert, Markus; Weinbach, Matthias

    Most small or medium sized parts produced in mass production are made by shearing and forming of sheet metal. This technology is cost effective, but the achievable quality and geometrical complexity are limited when working high and highest strength steel. Based on the requirements for widening the process limits of conventional sheet metal working the Fraunhofer IPT has developed the laser-assisted sheet metal working technology. With this enhancement it is possible to produce parts made of high and highest strength steel with outstanding quality, high complexity and low tool wear. Additionally laser hardening has been implemented to adjust the mechanical properties of metal parts within the process. Currently the process is limited to lower sheet thicknesses (<2 mm) to maintain short cycle times. To enable this process for larger geometries and higher sheet thicknesses the Fraunhofer IPT developed a system for double sided laser-assisted sheet metal working within progressive dies.

  8. Conservation Research and Development/ New Ultra-Low Carbon High Strength Steels with Improved Bake Hardenability for Enhanced Stretch Formability and Dent Resistance

    SciTech Connect

    Anthony J. DeArdo; C. Isaac Garcia

    2003-12-15

    Conservation Research and Development/New Ultra-Low Carbon High Strength Steels with Improved Bake Hardenability for Enhanced Stretch Formability and Dent Resistance. The experimental work can be divided into four phases. In each phase, the materials were received or designed, processed and tested, to evaluate the BH increment or response, as a function of compositions and processing conditions. Microstructural characterization by various techniques was performed in order to gain insights into the mechanisms of flow stress increment by bake hardening.

  9. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths

    PubMed Central

    Jiao, Z. B.; Luan, J. H.; Miller, M. K.; Yu, C. Y.; Liu, C. T.

    2016-01-01

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for two interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. The co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications. PMID:26892834

  10. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths.

    PubMed

    Jiao, Z B; Luan, J H; Miller, M K; Yu, C Y; Liu, C T

    2016-02-19

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for two interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. The co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications.

  11. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths

    DOE PAGES

    Jiao, Z. B.; Luan, J. H.; Miller, M. K.; ...

    2016-02-19

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for twomore » interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. Lastly, the co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications.« less

  12. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths

    SciTech Connect

    Jiao, Z. B.; Luan, J. H.; Miller, M. K.; Yu, C. Y.; Liu, C. T.

    2016-02-19

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for two interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. Lastly, the co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications.

  13. Microstructure, properties, and age hardening behavior of a thermomechanically processed ultralow-carbon Cu-bearing high-strength steel

    NASA Astrophysics Data System (ADS)

    Ghosh, A.; Mishra, B.; Das, S.; Chatterjee, S.

    2005-03-01

    An ultralow-carbon steel alloyed with Ni, Mn, Mo, and Cu and microalloyed with Nb and Ti was subjected to a three-stage controlled rolling operation followed by water quenching. The effect of thermomechanical processing on the microstructure, mechanical properties, and age-hardening behavior of the steel was evaluated. The precipitation behavior of Cu at different aging temperatures was studied by transmission electron microscopy (TEM) and differential scanning calorimetry (DSC). The high strength values obtained in the present steel are due to the fine-lath martensite structure along with tiny precipitates of microalloying carbide and carbonitride of Ti and Nb at all finish rolling temperatures (FRTs). The increased strength value at the lower FRT is due to the finer lath width and packet size of martensite. The large TiN particles and the coarse martensite-austenite (MA) constituents impaired the impact-toughness value of the steel at subambient temperature. On aging at different temperatures, a wide variation in structure and properties has been obtained. At low aging temperatures, coherent Cu particles form and a peak strength is obtained due to the formation of fine ɛ-Cu precipitates. On increasing aging temperatures, the Cu particle size increases, with a simultaneous decrease in dislocation density in the matrix resulting in a continuous decrease in strength.

  14. Orthotropic damage in high-strength steel sheets. An elasto-viscoplastic material model with mixed hardening

    NASA Astrophysics Data System (ADS)

    Omerspahic, E.; Mattiasson, K.

    2003-09-01

    Within the scope of thermodynamics with internal variables, constitutive and evolution equations (representing ductile deformation of sheets made of high strength steel alloys) with mixed hardening and damage have been derived. As a result of the derivation, the rate-dependent elastoplastic constitutive model is identified. The material is assumed to be oriented in the principal damage directions, indicating orthotropic damage. Owing to postulates within continuum damage mechanics, a general expression for degradation of elastic properties in materials has been obtained. A numerical algorithm for the integration of the constitutive equations has been developed as well, based on an elastic predictor plastic/damage corrector procedure. The plastic/damage corrector is based on a fully implicit backward Euler scheme. In order to consider viscoplastic material properties, the overstress (in the definition of the plastic multiplier) is a function of the plastic yield function.

  15. Case hardenability at high carbon levels

    SciTech Connect

    Walton, H.W.

    1995-02-01

    Loss of hardenability in the case was thought to be responsible for a lower than specified hardness found on a large carburized bushing. Pseudo Jominy testing on several high hardenability carburizing grades confirmed that hardenability fade was present at carbon levels above 0.65% and particularly for those steels containing molybdenum. Analysis of previous work provided a formula for calculating Jominy hardenability at various carbon levels. Again the results confirmed that the loss of hardenability was more severe in steels containing molybdenum.

  16. Multiscale Modeling of Inclusions and Precipitation Hardening in Metal Matrix Composites: Application to Advanced High-Strength Steels

    SciTech Connect

    Askari, Hesam; Zbib, Hussein M.; Sun, Xin

    2013-06-01

    In this study, the strengthening effect of inclusions and precipitates in metals is investigated within a multiscale approach that utilizes models at various length scales, namely, Molecular Mechanics (MM), discrete Dislocation Dynamics (DD), and an Eigenstrain Inclusion Method (EIM). Particularly, precipitates are modeled as hardsoft particles whose stress fields interact with dislocations. The stress field resulting from the elastic mismatch between the particles and the matrix is accounted for through the EIM. While the MM method is employed for the purpose of developing rules for DD for short range interaction between a single dislocation and an inclusion, the DD method is used to predict the strength of the composite resulting from the interaction between ensembles of dislocations and particles. As an application to this method, the mechanical behavior of Advanced High Strength Steel (AHSS) is investigated and the results are then compared to the experimental data. The results show that the finely dispersive precipitates can strengthen the material by pinning the dislocations up to a certain shear stress and retarding the recovery, as well as annihilation of dislocations. The DD results show that strengthening due to nano sized particles is a function of the density and size of the precipitates. This size effect is then explained using a mechanistic model developed based on dislocation-particle interaction.

  17. Effect of dislocation hardening on monotonic and cyclic strength of severely deformed copper

    NASA Astrophysics Data System (ADS)

    Vinogradov, A.; Maruyama, M.; Kaneko, Y.; Hashimoto, S.

    2012-02-01

    The present study aims at clarifying the role of dislocation strengthening in fatigue of materials manufactured by severe plastic deformation (SPD) techniques. Employment of single crystals hardened via equal channel angular pressing (ECAP) helps to minimise or completely eliminate the effect of high angle boundaries on strengthening and fatigue behaviour. Both monotonic strength and high cycle fatigue (HCF) resistance were improved significantly after the first ECAP pressing, when low-angle dislocation configurations dominate in the microstructure. The essential role of dislocation accumulation during severe plastic deformation is highlighted for both tensile and fatigue strength (SPD). Dilute alloying of copper by silver stabilises the deformation microstructure and further improves the fatigue properties considerably.

  18. Method for increasing the rate of compressive strength gain in hardenable mixtures containing fly ash

    DOEpatents

    Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

    1997-01-01

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention provides a method for increasing the rate of strength gain of a hardenable mixture containing fly ash by exposing the fly ash to an aqueous slurry of calcium oxide (lime) prior to its incorporation into the hardenable mixture. The invention further relates to such hardenable mixtures, e.g., concrete and mortar, that contain fly ash pre-reacted with calcium oxide. In particular, the fly ash is added to a slurry of calcium oxide in water, prior to incorporating the fly ash in a hardenable mixture. The hardenable mixture may be concrete or mortar. In a specific embodiment, mortar containing fly ash treated by exposure to an aqueous lime slurry are prepared and tested for compressive strength at early time points.

  19. Method for increasing the rate of compressive strength gain in hardenable mixtures containing fly ash

    DOEpatents

    Liskowitz, J.W.; Wecharatana, M.; Jaturapitakkul, C.; Cerkanowicz, A.E.

    1997-10-28

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention provides a method for increasing the rate of strength gain of a hardenable mixture containing fly ash by exposing the fly ash to an aqueous slurry of calcium oxide (lime) prior to its incorporation into the hardenable mixture. The invention further relates to such hardenable mixtures, e.g., concrete and mortar, that contain fly ash pre-reacted with calcium oxide. In particular, the fly ash is added to a slurry of calcium oxide in water, prior to incorporating the fly ash in a hardenable mixture. The hardenable mixture may be concrete or mortar. In a specific embodiment, mortar containing fly ash treated by exposure to an aqueous lime slurry are prepared and tested for compressive strength at early time points. 2 figs.

  20. Volume-surface hardening of railroad transport parts by a high-speed water stream

    NASA Astrophysics Data System (ADS)

    Fedin, V. M.

    1996-09-01

    Large production volumes of rolling stock and track structure require the introduction of effective strengthening methods at a minimum expenditure. This stimulates a search for ways of increasing the service life of parts of railroad transport. Volume-surface hardening is an efficient method of thermal strengthening. The method consists in through or deep furnace or induction heating of parts before hardening and subsequent intense cooling. The hardenability of the steel used is consistent with the thickness of the strengthened layer, which creates a hardness gradient over the thickness of the parts, i.e., a high surface hardness and a ductile core. In turn, this creates a favorable distribution of internal stresses and provides a high cyclic endurance of the parts in operation. The possibility of using volume-surface hardening to strength railroad transport parts is considered with allowance for the special features of their production and operation.

  1. Mechanisms of Strength and Toughness in a Microalloyed, Precipitation Hardened Steel

    DTIC Science & Technology

    1989-04-01

    steels relate microstructural parameters to yield strength, Ty, ductile-to-brittle impact transition temperature ( DBTT ) and strain to fracture, ef E9...manganese steel , has shown the relationship between grain size and DBTT to be -11Oc per unit increment in da1 / 2 (mm- 1 / 2 ) while each unit increment in...Development Report !IECIIANISMS OF STRENGTH AND TOUGHNESS IN A MICROALLOYED, PRECIPITATION HARDENED STEEL M. E. Natishan sikA Approved for public release

  2. Comparative Structural Strength Research of Hardened Carbon Steel and Hot-Rolled Alloy Steel

    NASA Astrophysics Data System (ADS)

    Bogomolov, A. V.; Zhakupov, A. N.; Kanayev, A. T.; Sikach, I. A.; Tugumov, K. K.

    2016-08-01

    Experiments on quantitative evaluation of fatigue strength showed that St5ps and St5sp carbon steels with A400 strength class can be fully applied for erection of constructions and buildings having cyclical loads during operation. Study of corrosion resistance of hardened carbon steel in comparison with hot-rolled alloy steel consists in difference in structures and hence, difference in intensity of electric and chemical processes featuring presence of steel in concrete. Structure of St5sp steel with A400 strength class in surface area has significantly less corrosion rate than ferritic-perlitic structure of 35GS steel with A400 strength class.

  3. YIELD STRENGTH PREDICTION FOR RAPID AGE-HARDENING HEAT TREATMENT OF ALUMINUM ALLOYS

    SciTech Connect

    Yin, Hebi; Sabau, Adrian S; Ludtka, Gerard Michael; Skszek, Timothy; Niu, X

    2013-01-01

    A constitutive model has been developed to predict the yield strength aging curves for aluminum casting alloys during non-isothermal age-hardening processes. The model provides the specific relationship between the process variables and yield strength. Several aging heat treatment scenarios have been investigated using the proposed model, including two-step aging recipes. Two-step aging heat treatments involve a low temperature regime to promote nucleation of secondary phases and a second step at higher temperature for the growth of the secondary phases. The predicted results show that yield strength of approximately 300MPa might be obtained in shorter aging time, of approximately 30 minutes. Thus, better mechanical properties can be obtained by optimizing the time-temperature schedules for the precipitation hardening process of heat treatable aluminum alloys.

  4. A mathematical model to predict the strength of aluminum alloys subjected to precipitation hardening

    SciTech Connect

    Qureshi, F.S.; Sheikh, A.K.; Rashid, M.

    1999-06-01

    A number of alloys, notably most of the aluminum alloys, can be heat treated by aging. This aging due to time-dependent precipitation hardening increases the strength and hardness as well as modifying other mechanical properties. Precipitation hardening has been a popular strengthening mechanism for many decades; therefore, extensive information is available in literature about the precipitation-hardening response of various series of aluminum alloys. The age-hardening response of these alloys is usually represented in graphical form as plotted between property changes and aging time for different temperatures. In designing a suitable precipitation-hardening strategy, one can refer to these graphs. However, for automatic control of aging furnaces, as well as for decision making regarding optimal selection of aging conditions (time/temperature combination), it is desirable to express these relationships in a formal mathematical structure. A mathematical model is developed in this article for widely used heat treatable aluminum alloys used in the extrusion industry. This model is a condensed representation of all {sigma} = f(T,t) curves in different series of aluminum alloys, and the parameters of this model characterize the various compositions of the alloys in the series.

  5. High-Performance, Radiation-Hardened Electronics for Space Environments

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Watson, Michael D.; Frazier, Donald O.; Adams, James H.; Johnson, Michael A.; Kolawa, Elizabeth A.

    2007-01-01

    The Radiation Hardened Electronics for Space Environments (RHESE) project endeavors to advance the current state-of-the-art in high-performance, radiation-hardened electronics and processors, ensuring successful performance of space systems required to operate within extreme radiation and temperature environments. Because RHESE is a project within the Exploration Technology Development Program (ETDP), RHESE's primary customers will be the human and robotic missions being developed by NASA's Exploration Systems Mission Directorate (ESMD) in partial fulfillment of the Vision for Space Exploration. Benefits are also anticipated for NASA's science missions to planetary and deep-space destinations. As a technology development effort, RHESE provides a broad-scoped, full spectrum of approaches to environmentally harden space electronics, including new materials, advanced design processes, reconfigurable hardware techniques, and software modeling of the radiation environment. The RHESE sub-project tasks are: SelfReconfigurable Electronics for Extreme Environments, Radiation Effects Predictive Modeling, Radiation Hardened Memory, Single Event Effects (SEE) Immune Reconfigurable Field Programmable Gate Array (FPGA) (SIRF), Radiation Hardening by Software, Radiation Hardened High Performance Processors (HPP), Reconfigurable Computing, Low Temperature Tolerant MEMS by Design, and Silicon-Germanium (SiGe) Integrated Electronics for Extreme Environments. These nine sub-project tasks are managed by technical leads as located across five different NASA field centers, including Ames Research Center, Goddard Space Flight Center, the Jet Propulsion Laboratory, Langley Research Center, and Marshall Space Flight Center. The overall RHESE integrated project management responsibility resides with NASA's Marshall Space Flight Center (MSFC). Initial technology development emphasis within RHESE focuses on the hardening of Field Programmable Gate Arrays (FPGA)s and Field Programmable Analog

  6. Solute Enhanced Strain Hardening of Aluminum Alloys to Achieve Improved Combinations of Strength and Toughness

    NASA Astrophysics Data System (ADS)

    Hovanec, Christopher James

    2011-12-01

    The feasibility of achieving improved combinations of strength and toughness in aluminum alloy 2524 through solute enhanced strain hardening (SESH) has been explored in this study and shown to be viable. The effectiveness of SESH is directly dependent on the strain hardening rate (SHR) of the material being processed. Aluminum alloy 2524 naturally ages to the T4-temper after solution heat treating and quenching. The SHR of strain free and post cold rolled material as a function of natural aging time has been measured by means of simple compression. It has been determined that the SHR of AA2524 is more effective with solute in solution rather than clustered into GP zones. It has also been shown that the typical rapid formation of GP zones at room temperature (natural aging) is inhibited by moderate cold rolling strains (□CR ≥ 0.2) through dislocation aided vacancy annihilation. The practical limitations of quenching rate have been determined using hardness and eddy current electrical conductivity measurements. It has been shown that too slow of a quench rate results in solute being lost to both the formation of GP zones and embrittling precipitates during the quench, while too rapid of a quench rate results in mid-plane cracking of the work piece during the SESH processing. The mid-plane cracking was overcome by using an uphill quenching procedure to relieve residual stresses within the work piece. Aluminum alloy 2524 strengthened through SESH to a yield strength 11% greater than that in the T6-Temper exhibits: equivalent toughness, 5% greater UTS, 1% greater elongation, 7% greater R.A., and absorbs 15% more energy during tensile testing. At yield strengths comparable to published data for 2x24 alloys, the SESH 2524 exhibited up to a 60% increase in fracture toughness. The fractured surfaces of the SESH material exhibited transgranular dimpled rupture as opposed to the grain boundary ductile fracture (GBPF) observed in the artificially aged material.

  7. Hardening electronic devices against very high total dose radiation environments

    NASA Technical Reports Server (NTRS)

    Buchanan, B.; Shedd, W.; Roosild, S.; Dolan, R.

    1972-01-01

    The possibilities and limitations of hardening silicon semiconductor devices to the high neutron and gamma radiation levels and greater than 10 to the eighth power rads required for the NERVA nuclear engine development are discussed. A comparison is made of the high dose neutron and gamma hardening potential of bipolar, metal insulator semiconductors and junction field effect transistors. Experimental data is presented on device degradation for the high neutron and gamma doses. Previous data and comparisons indicate that the JFET is much more immune to the combined neutron displacement and gamma ionizing effects than other transistor types. Experimental evidence is also presented which indicates that p channel MOS devices may be able to meet the requirements.

  8. The effect of material strain hardening on the buckling strength of a perforated plate under uniaxial loading

    NASA Astrophysics Data System (ADS)

    Patil, Mayuri Suresh

    Plates or members containing plate elements have been used in the offshore, aerospace and construction industry. Cutouts are often located to lighten the weight of the structure, but these cutouts reduce the ultimate strength of the plate. A number of studies have taken place for determining the buckling strength of a perforated plated but few discuss the effect of material strain hardening on the buckling strength of a perforated plate. Buckling strength is often considered as an important criterial to determine the serviceable limit of the perforated plate in the offshore structure. The aim of the present study is to investigate the effect of material strain hardening on the strength characteristic of a perforated plate under uniaxial loading. This load at some point could lead to a possibility of instability. A square plate with perforation is considered here. The plate is considered to be simply supported at all four edges and has been kept straight. The perforation is located at the center of the plate. A number of ANSYS static nonlinear analysis are undertaken with different strain hardening material properties for AL7075. The Ramberg-Osgood method is used to determine the stress-strain curve for different strain hardening values. The plate thickness and the cutout size of the perforation are varied to determine the effect on the strength. The study covers the behavior of the system in the elastic buckling and the elastic-plastic region.

  9. Effects of welding and post-weld heat treatments on nanoscale precipitation and mechanical properties of an ultra-high strength steel hardened by NiAl and Cu nanoparticles

    SciTech Connect

    Jiao, Z. B.; Luan, J. H.; Guo, W.; Poplawsky, J. D.; Liu, C. T.

    2016-09-01

    The effects of welding and post-weld heat treatment (PWHT) on nanoscale co-precipitation, grain structure, and mechanical properties of an ultra-high strength steel were studied through a combination of atom probe tomography (APT) and mechanical tests. Our results indicate that the welding process dissolves all pre-existing nanoparticles and causes grain coarsening in the fusion zone, resulting in a soft and ductile weld without any cracks in the as-welded condition. A 550 °C PWHT induces fine-scale re-precipitation of NiAl and Cu co-precipitates with high number densities and ultra-fine sizes, leading to a large recovery of strength but a loss of ductility with intergranular failure, whereas a 600 °C PWHT gives rise to coarse-scale re-precipitation of nanoparticles together with the formation of a small amount of reverted austenite, resulting in a great recovery in both strength and ductility. Our analysis indicates that the degree of strength recovery is dependent mainly upon the re-precipitation microstructure of nanoparticles, together with grain size and reversion of austenite, while the ductility recovery is sensitive to the grain-boundary structure. In conclusion, APT reveals that the grain-boundary segregation of Mn and P may be the main reason for the 550 °C embrittlement, and the enhanced ductility at 600 °C is ascribed to a possible reduction of the segregation and reversion of austenite.

  10. Precipitation Hardenable High Temperature Shape Memory Alloy

    NASA Technical Reports Server (NTRS)

    Noebe, Ronald Dean (Inventor); Draper, Susan L. (Inventor); Nathal, Michael V. (Inventor); Crombie, Edwin A. (Inventor)

    2010-01-01

    A composition of the invention is a high temperature shape memory alloy having high work output, and is made from (Ni+Pt+Y),Ti(100-x) wherein x is present in a total amount of 49-55 atomic % Pt is present in a total amount of 10-30 atomic %, Y is one or more of Au, Pd. and Cu and is present in a total amount of 0 to 10 atomic %. The alloy has a matrix phase wherein the total concentration of Ni, Pt, and the one or more of Pd. Au, and Cu is greater than 50 atomic %.

  11. High strength alloys

    DOEpatents

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  12. High strength alloys

    DOEpatents

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  13. Effects of welding and post-weld heat treatments on nanoscale precipitation and mechanical properties of an ultra-high strength steel hardened by NiAl and Cu nanoparticles

    DOE PAGES

    Jiao, Z. B.; Luan, J. H.; Guo, W.; ...

    2016-09-01

    The effects of welding and post-weld heat treatment (PWHT) on nanoscale co-precipitation, grain structure, and mechanical properties of an ultra-high strength steel were studied through a combination of atom probe tomography (APT) and mechanical tests. Our results indicate that the welding process dissolves all pre-existing nanoparticles and causes grain coarsening in the fusion zone, resulting in a soft and ductile weld without any cracks in the as-welded condition. A 550 °C PWHT induces fine-scale re-precipitation of NiAl and Cu co-precipitates with high number densities and ultra-fine sizes, leading to a large recovery of strength but a loss of ductility withmore » intergranular failure, whereas a 600 °C PWHT gives rise to coarse-scale re-precipitation of nanoparticles together with the formation of a small amount of reverted austenite, resulting in a great recovery in both strength and ductility. Our analysis indicates that the degree of strength recovery is dependent mainly upon the re-precipitation microstructure of nanoparticles, together with grain size and reversion of austenite, while the ductility recovery is sensitive to the grain-boundary structure. In conclusion, APT reveals that the grain-boundary segregation of Mn and P may be the main reason for the 550 °C embrittlement, and the enhanced ductility at 600 °C is ascribed to a possible reduction of the segregation and reversion of austenite.« less

  14. High strength composites evaluation

    SciTech Connect

    Marten, S.M.

    1992-02-01

    A high-strength, thick-section, graphite/epoxy composite was identified. The purpose of this development effort was to evaluate candidate materials and provide LANL with engineering properties. Eight candidate materials (Samples 1000, 1100, 1200, 1300, 1400, 1500, 1600, and 1700) were chosen for evaluation. The Sample 1700 thermoplastic material was the strongest overall.

  15. Magnetic hardening of high-energy ball-milled nanocrystalline LaMn 2Si 2

    NASA Astrophysics Data System (ADS)

    Elmali, Ayhan; Tekerek, Simsek; Dincer, Ilker; Elerman, Yalcin; Theissmann, Ralf; Ehrenberg, Helmut; Fuess, Hartmut

    Nanocrystalline LaMn 2Si 2 powders have been obtained by high-energy ball milling for 30 min from bulk alloys. After milling a high coercivity about 6 kOe is observed at 10 K in contrast to neglectable coercivity for the bulk LaMn 2Si 2 at 5 K. The average grain size of the optimum particles which is obtained from X-ray diffraction pattern and HRTEM picture is about 20 nm. The magnetic hardening is observed for the nanocrystalline LaMn 2Si 2, reflected in the coercivity field strength of 6 kOe at 10 K.

  16. High-strength magnetic materials

    NASA Technical Reports Server (NTRS)

    Detert, K.

    1970-01-01

    Two new precipitation-hardened magnetic alloys are suitable for operation in 800 to 1600 deg F range. One is a martensitic alloy and the other a cobalt-based alloy. They possess improved creep resistance and have application in high temperature inductors and alternators.

  17. The investigation of the deformation wave hardening effect on the strength of the medium and low alloy steels

    NASA Astrophysics Data System (ADS)

    Kirichek, A. V.; Barinov, S. V.; Yashin, A. V.; Kolontsov, S. E.

    2017-02-01

    The article presents the data on the effect of wave deformation hardening on the strength of the 45, 40X and 35 HGSA steel. To improve the strength of these steels, it is proposed to create structured areas consisting of alternating solid and viscous-plastic sections in their surface layer. The evenness of arrangement of the sections is characterized by the overlap factor. The studies found that wave deformation treatment of the samples, made of the 45, 40X 35HGSA steel, made it possible to increase the tensile strength by 8, 4.2 and 13%, the values of elastic deformations – by 37, 81 and 51% during their hardening with overlapping coefficients 0.7; 0.9 and 0.7, respectively.

  18. The Bendability of Ultra High strength Steels

    NASA Astrophysics Data System (ADS)

    Hazra, S. K.; Efthymiadis, P.; Alamoudi, A.; Kumar, R. L. V.; Shollock, B.; Dashwood, R.

    2016-08-01

    Automotive manufacturers have been reducing the weight of their vehicles to meet increasingly stringent environmental legislation that reflects public demand. A strategy is to use higher strength materials for parts with reduced cross-sections. However, such materials are less formable than traditional grades. The frequent result is increased processing and piece costs. 3D roll forming is a novel and flexible process: it is estimated that a quarter of the structure of a vehicle can be made with a single set of tooling. Unlike stamping, this process requires material with low work hardening rates. In this paper, we present results of ultra high strength steels that have low elongation in a tension but display high formability in bending through the suppression of the necking response.

  19. High strength ferritic alloy

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high-strength ferritic alloy useful for fast reactor duct and cladding applications where an iron base contains from about 9% to about 13% by weight chromium, from about 4% to about 8% by weight molybdenum, from about 0.2% to about 0.8% by weight niobium, from about 0.1% to about 0.3% by weight vanadium, from about 0.2% to about 0.8% by weight silicon, from about 0.2% to about 0.8% by weight manganese, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight sulfur, a maximum of about 0.02% by weight phosphorous, and from about 0.04% to about 0.12% by weight carbon.

  20. Properties of formable high strength sheet steels for automotive use

    SciTech Connect

    Satoh, S.; Kato, T.; Nishida, M.; Obara, T.; Shinozaki, M.; Tosaka, A.

    1983-11-01

    Metallurgical factors affecting the press formability of the newly developed high strength sheet steels have been discussed. Dual phase steels, CHLY (cold-rolled sheet steel) and HTP-D (as-hotrolled sheet steel), produced by control of cooling conditions after intercritical annealing or hot-rolling exhibit very low yield to tensile strength ratio and high n-value. Rephosphorized extralow carbon steel, CHRX, produced by continuous annealing with rapid cooling is characterized by its extremely high r-value and low yield strength. CHLY, HTP-D and CHRX have large bake hardenability. Precipitation hardened steel, HTP-F (hot-rolled sheel steel), produced by adjusting carbon equivalent and sulfur content is suitable for manufacturing wheel rims owing to its good formability after flash butt welding.

  1. Radiation Hardened, Modulator ASIC for High Data Rate Communications

    NASA Technical Reports Server (NTRS)

    McCallister, Ron; Putnam, Robert; Andro, Monty; Fujikawa, Gene

    2000-01-01

    Satellite-based telecommunication services are challenged by the need to generate down-link power levels adequate to support high quality (BER approx. equals 10(exp 12)) links required for modem broadband data services. Bandwidth-efficient Nyquist signaling, using low values of excess bandwidth (alpha), can exhibit large peak-to-average-power ratio (PAPR) values. High PAPR values necessitate high-power amplifier (HPA) backoff greater than the PAPR, resulting in unacceptably low HPA efficiency. Given the high cost of on-board prime power, this inefficiency represents both an economical burden, and a constraint on the rates and quality of data services supportable from satellite platforms. Constant-envelope signals offer improved power-efficiency, but only by imposing a severe bandwidth-efficiency penalty. This paper describes a radiation- hardened modulator which can improve satellite-based broadband data services by combining the bandwidth-efficiency of low-alpha Nyquist signals with high power-efficiency (negligible HPA backoff).

  2. Strength, Hardening, and Failure Observed by In Situ TEM Tensile Testing.

    PubMed

    Kiener, Daniel; Kaufmann, Petra; Minor, Andrew M

    2012-11-01

    We present in situ transmission electron microscope tensile tests on focused ion beam fabricated single and multiple slip oriented Cu tensile samples with thicknesses in the range of 100-200 nm. Both crystal orientations fail by localized shear. While failure occurs after a few percent plastic strain and limited hardening in the single slip case, the multiple slip samples exhibit extended homogenous deformation and necking due to the activation of multiple dislocation sources in conjunction with significant hardening. The hardening behavior at 1% plastic strain is even more pronounced compared to compression samples of the same orientation due to the absence of sample taper and the interface to the compression platen. Moreover, we show for the first time that the strain rate sensitivity of such FIB prepared samples is an order of magnitude higher than that of bulk Cu.

  3. Steels with controlled hardenability for induction hardening

    NASA Astrophysics Data System (ADS)

    Shepelyakovskii, K. Z.

    1980-07-01

    Steels of the CH and LH type developed in the Soviet Union permit the use of a new method of induction hardening — bulk-surface hardening — and efficient utilization of the high-strength conditions (σb = 230-250 kgf/mm2). These steels make it possible to improve the structural strength, operating characteristics, service life, and reliability of critical heavily loaded machine parts. At the same time, CH steels make it possible to reduce by a factor of 2-3 the quantity of alloying elements, reduce the electrical energy for heat treatment, and completely exclude the cost of quenching oil for heat treatment in automatic equipment with high labor productivity, while retaining good working conditions. All this leads to substantial savings in production and operation. For example, when transmission gears (cylindrical and conical) are manufactured from LH steels the annual savings amount to more than 700,000 rubles at two automobile plants. Machine parts of CH steels — half axles and bearings in railway cars —have saved respectively six and four million rubles annually. The introduction of controlled-hardenability steels for induction hardening is a necessary condition for technological progress in machine construction and metallurgy.

  4. Microstructure of high-strength foam concrete

    SciTech Connect

    Just, A.; Middendorf, B.

    2009-07-15

    Foam concretes are divided into two groups: on the one hand the physically foamed concrete is mixed in fast rotating pug mill mixers by using foaming agents. This concrete cures under atmospheric conditions. On the other hand the autoclaved aerated concrete is chemically foamed by adding aluminium powder. Afterwards it is cured in a saturated steam atmosphere. New alternatives for the application of foam concretes arise from the combination of chemical foaming and air curing in manufacturing processes. These foam concretes are new and innovative building materials with interesting properties: low mass density and high strength. Responsible for these properties are the macro-, meso- and microporosity. Macropores are created by adding aluminium powder in different volumes and with different particle size distributions. However, the microstructure of the cement matrix is affected by meso- and micropores. In addition, the matrix of the hardened cement paste can be optimized by the specific use of chemical additives for concrete. The influence of aluminium powder and chemical additives on the properties of the microstructure of the hardened cement matrices were investigated by using petrographic microscopy as well as scanning electron microscopy.

  5. M2C precipitates in isothermal tempering of high Co-Ni secondary hardening steel

    NASA Astrophysics Data System (ADS)

    Yoo, Choong Hwa; Lee, Hyuck Mo; Chan, Jin W.; Morris, John W.

    1996-11-01

    The effects of isothermal tempering on the coarsening behavior of hexagonal M2C precipitates and the secondary hardening reaction in ultrahigh-strength AerMet 100 steel were investigated. The tempering temperatures were 468 °C, 482 °C, and 510 °C, and the tempering time spanned the range from 1 to 400 hours. Experimental studies of the coarsening behavior of the carbides were made by utilizing transmission electron microscopy (TEM), scanning electron microscopy (SEM), and X-ray diffractometry (XRD). The hardness at the secondary hardening peak was about HRc 55. The average length and diameter of M2C carbides were 4 to 8 nm and 1.5 to 2.5 nm, respectively, at all three tempering temperatures; hence, the aspect ratio was almost 3, an equilibrium value in this case. The size of the M2C carbides increased monotonically with time, but the growth kinetics did not exactly follow the classical coarsening behavior. The amount of precipitated austenite increased with tempering time and temperature. M2C precipitates were still relatively fine even after 200 hours of tempering. This feature seemed to be closely related to the high hardness maintained after prolonged tempering.

  6. Phase transformation and stabilization of a high strength austenite

    NASA Technical Reports Server (NTRS)

    Jin, S.; Huang, D.

    1976-01-01

    An investigation of the phase transformation and the austenite stabilization in a high strength austenite has been made. An Fe-29Ni-4.3Ti austenite age-hardened by gamma-prime (Ni3Ti) precipitates showed a further increase of strength after martensitic and reverse martensitic phase transformations. The stability of ausaged austenite as well as ausaged and transformation-strengthened austenite was improved significantly through an isothermal treatment at 500 C. The Ms temperature of the strengthened austenite was restored to nearly that of annealed austenite while the austenite was hardened to R(C) 41 through precipitation and phase transformations. The observed austenite stabilization is attributed to the formation of GP zones or short-range order of less than about 10A in size.

  7. Development of high-performance multi-layer resist process with hardening treatment

    NASA Astrophysics Data System (ADS)

    Ono, Yoshiharu; Ishibashi, Takeo; Yamaguchi, Atsumi; Hanawa, Tetsuro; Tadokoro, Masahiro; Yoshikawa, Kazunori; Yonekura, Kazumasa; Matsuda, Keiko; Matsunobe, Takeshi; Fujii, Yasushi; Tanaka, Takeshi

    2007-03-01

    In the manufacture of devices beyond the 45 nm node, it is important to employ a high-performance multi-layer resist (MLR) process that uses silicon containing ARC (Si-ARC) and spin on carbon (SOC). We examined an additional hardening process of SOC by H II plasma treatment in order to improve the etching durability of the MLR. The dry etching durability of H II-plasma-hardened SOC film showed a drastic improvement, while the wiggling features of the MLR without H II treatment observed after SiO II etching disappeared completely. The hardening mechanism of SOC was analyzed by Fourier transform infrared spectroscopy (FTIR) with gradient shaving preparation (GSP) and Raman spectrometry. The formation of diamond-like amorphous carbon at a depth of approximately 50 nm was observed and was attributed to the improvement in the dry etching durability. In addition, the MLR stack with hardening has good reflectivity characteristics. The simulated reflectivity at the interface between the bottom of the resist and top surface of the MLR stack with hardening below 0.6% was attained over a wide range of Si-ARC thicknesses and hyper NA (~1.3) regions. The measured refractive indices of the hardened SOC film at 193 nm had a high value at the surface; however, they gradually decreased toward the inner region and finally became the same as those of untreated SOC. This might be the origin of the estimated excellent reflectivity characteristics.

  8. Metastable high-entropy dual-phase alloys overcome the strength-ductility trade-off.

    PubMed

    Li, Zhiming; Pradeep, Konda Gokuldoss; Deng, Yun; Raabe, Dierk; Tasan, Cemal Cem

    2016-06-09

    Metals have been mankind's most essential materials for thousands of years; however, their use is affected by ecological and economical concerns. Alloys with higher strength and ductility could alleviate some of these concerns by reducing weight and improving energy efficiency. However, most metallurgical mechanisms for increasing strength lead to ductility loss, an effect referred to as the strength-ductility trade-off. Here we present a metastability-engineering strategy in which we design nanostructured, bulk high-entropy alloys with multiple compositionally equivalent high-entropy phases. High-entropy alloys were originally proposed to benefit from phase stabilization through entropy maximization. Yet here, motivated by recent work that relaxes the strict restrictions on high-entropy alloy compositions by demonstrating the weakness of this connection, the concept is overturned. We decrease phase stability to achieve two key benefits: interface hardening due to a dual-phase microstructure (resulting from reduced thermal stability of the high-temperature phase); and transformation-induced hardening (resulting from the reduced mechanical stability of the room-temperature phase). This combines the best of two worlds: extensive hardening due to the decreased phase stability known from advanced steels and massive solid-solution strengthening of high-entropy alloys. In our transformation-induced plasticity-assisted, dual-phase high-entropy alloy (TRIP-DP-HEA), these two contributions lead respectively to enhanced trans-grain and inter-grain slip resistance, and hence, increased strength. Moreover, the increased strain hardening capacity that is enabled by dislocation hardening of the stable phase and transformation-induced hardening of the metastable phase produces increased ductility. This combined increase in strength and ductility distinguishes the TRIP-DP-HEA alloy from other recently developed structural materials. This metastability-engineering strategy should

  9. Metastable high-entropy dual-phase alloys overcome the strength-ductility trade-off

    NASA Astrophysics Data System (ADS)

    Li, Zhiming; Pradeep, Konda Gokuldoss; Deng, Yun; Raabe, Dierk; Tasan, Cemal Cem

    2016-06-01

    Metals have been mankind’s most essential materials for thousands of years; however, their use is affected by ecological and economical concerns. Alloys with higher strength and ductility could alleviate some of these concerns by reducing weight and improving energy efficiency. However, most metallurgical mechanisms for increasing strength lead to ductility loss, an effect referred to as the strength-ductility trade-off. Here we present a metastability-engineering strategy in which we design nanostructured, bulk high-entropy alloys with multiple compositionally equivalent high-entropy phases. High-entropy alloys were originally proposed to benefit from phase stabilization through entropy maximization. Yet here, motivated by recent work that relaxes the strict restrictions on high-entropy alloy compositions by demonstrating the weakness of this connection, the concept is overturned. We decrease phase stability to achieve two key benefits: interface hardening due to a dual-phase microstructure (resulting from reduced thermal stability of the high-temperature phase); and transformation-induced hardening (resulting from the reduced mechanical stability of the room-temperature phase). This combines the best of two worlds: extensive hardening due to the decreased phase stability known from advanced steels and massive solid-solution strengthening of high-entropy alloys. In our transformation-induced plasticity-assisted, dual-phase high-entropy alloy (TRIP-DP-HEA), these two contributions lead respectively to enhanced trans-grain and inter-grain slip resistance, and hence, increased strength. Moreover, the increased strain hardening capacity that is enabled by dislocation hardening of the stable phase and transformation-induced hardening of the metastable phase produces increased ductility. This combined increase in strength and ductility distinguishes the TRIP-DP-HEA alloy from other recently developed structural materials. This metastability-engineering strategy should

  10. Construction Placement and Hardened Properties of Shotcrete with Highly Functional Fly Ash

    NASA Astrophysics Data System (ADS)

    Yuno, Kunihiro; Ishii, Mitsuhiro; Hashimoto, Chikanori; Mizuguchi, Hiroyuki

    Shikoku Electric Power Co., Inc. has developed the technology to manufacture a brand name "Finash" about 12 years ago, by sorting and classifying coal ash generated in coal fired power plants. "Finash" is highly functional fly ash (HFA) is produced by removing irregular coarse particles. It is important for the production of HFA to minimize the variation in quality of coal ash with sophisticated classification technique and extracting good-quality spherical fine particles. It is now widely utilized as concrete admixture for general civil engineering structures and buildings in Japan. When highly functional fly ash (HFA) is used as shotcrete admixture to substitute for fine aggregate of 100kg/m3, the shotcrete has the advantages of decreasing the amount of dust and rebound during spraying operation, improving the hardened properties of concrete, etc. Therefore, it has been applied in many tunnel construction projects. This paper discusses about the various characteristics such as construction placement, strength, neutralization and dry shrinkage of shotcrete using highly functional fly ash (HFA), using the results that is obtained from spray test in an actual road tunnel.

  11. Effect of Aged Microstructure on the Strength and Work Hardening Behavior of Ti-15V-3Cr-3Sn-3Al Alloy

    NASA Astrophysics Data System (ADS)

    Sarkar, Rajdeep; Mukhopadhyay, A.; Ghosal, P.; Nandy, T. K.; Ray, K. K.

    2015-08-01

    This investigation is aimed at revealing the deformation behavior of a β-Ti alloy, namely Ti-15V-3Cr-3Sn-3Al, under various aged conditions with an emphasis on correlating the work hardening characteristics of the alloy with its corresponding microstructure. The alloy was cast, forged, hot rolled, solution treated, and aged differently to generate microstructures with varying amounts and morphologies of α- and β-phases. While microstructural characterization was carried out using scanning and transmission electron microscopy (TEM), tensile tests were conducted to study the work hardening behavior of the alloy. One may infer from the results that the strength of the alloy deteriorates, while the elongation to failure improves with an increase in the aging temperature. The strength of the alloy depends strongly on the amount of α- and the inter-α-spacing. The work hardening behavior of the alloy aged at temperatures below 808 K (535 °C) is markedly different than those aged at higher temperatures. This characteristic behavior has been explained using the deformation signatures in the α-phase revealed by TEM examinations. A stress gradient-based model and a dislocation evolution-type model are found to satisfactorily describe the strength and the work hardening behavior of the alloy aged under different conditions.

  12. High Strength, Weldable Precipitation Aged Steels

    NASA Astrophysics Data System (ADS)

    Wilson, Alexander D.

    1987-03-01

    The family of plate steels represented by ASTM Specification A7101 is finding increasing applications. These low carbon, Cu-Ni-Cr-Mo-Cb, copper precipitation hardened steels have been identified by a number of designations over the years. During early development in the late 1960's and first commercial production in 1970, the steels were known as IN-787 (trademark of International Nickel Company).2 ASTM specifications were subsequently developed for structural (A710) and pressure vessel (A736) applications over ten years ago. More recent interest and application of this family of steels by the U.S. Navy has lead to development of a military specification MIL-S-24645 (SH),3 also initially known as "HSLA-80." Significant tonnage is being produced for the U.S. Navy as a replacement for HY80 (MIL-S-16216) in cruiser deck, bulkhead and hull applications.4 In these applications, the enhanced weldability and requirement of no preheat at this high strength and toughness level has been the main motivation for its use. Over the past 15 years, A710 type steels have also been used in a variety of applications, including off-shore platforms, pressure vessels, arctic linepipe valves and off-highway mining truck frames.

  13. Characterization of Radiation Hardened Bipolar Linear Devices for High Total Dose Missions

    NASA Technical Reports Server (NTRS)

    McClure, Steven S.; Harris, Richard D.; Rax, Bernard G.; Thorbourn, Dennis O.

    2012-01-01

    Radiation hardened linear devices are characterized for performance in combined total dose and displacement damage environments for a mission scenario with a high radiation level. Performance at low and high dose rate for both biased and unbiased conditions is compared and the impact to hardness assurance methodology is discussed.

  14. Strength, thermal defects, and solid solution hardening in nickel-containing B2 iron aluminides

    SciTech Connect

    Schneibel, J.H.; Munroe, P.R.; Pike, L.M.

    1996-12-31

    Nickel-containing ternary iron aluminides with an aluminum concentration of 45 at.% were investigated with respect to room temperature strength, equilibrium vacancy concentration, and the kinetics of vacancy removal. As compared to binary iron aluminides with the same Al concentration, nickel additions reduce the thermal equilibrium vacancy concentration at 1,273 K, whereas they increase this concentration at 973 K. Furthermore, at low temperatures such as 673 K, nickel additions increase dramatically the time needed to reach vacancy equilibrium. During prolonged annealing at 673 K, the density of <001> dislocations in Fe-45Al-3Ni (at.%) increased by an order of magnitude. This suggests that dislocations act as sinks for vacancies. At the same time, the number density of small (20--50 nm) voids decreased, indicating that they were not stable in the absence of substantial vacancy supersaturations. The findings show also that the solid solution strengthening of iron aluminides due to Ni is much weaker than previously thought.

  15. Laser beam hardening of cast carbon steels, plain cast irons, and high-speed steels

    NASA Astrophysics Data System (ADS)

    Bylica, Andrzej; Adamiak, Stanislaw; Bochnowski, Wojciech; Dziedzic, Andrzej

    2000-11-01

    The examinations of the structure, hardness and abrasion resistance of surface layer of Fe-C alloys having the contents of carbon up to 4% and high-speed steel: 6-5-2, 4- 4-2-5+C after laser hardening are presented in the paper. They are compared with the properties obtained after conventional hardening. Laser of impulse operation - YAG:Nd and of continuous operation - CO2 were used. Analysis of structure was carried out based on metallographic and fractographic examinations as well as on X-ray properties, parameters of laser and conventional heat treatment of steels were defined.

  16. Strength Development of High-Strength Ductile Concrete Incorporating Metakaolin and PVA Fibers

    PubMed Central

    Nuruddin, Muhammad Fadhil; Shafiq, Nasir

    2014-01-01

    The mechanical properties of high-strength ductile concrete (HSDC) have been investigated using Metakaolin (MK) as the cement replacing material and PVA fibers. Total twenty-seven (27) mixes of concrete have been examined with varying content of MK and PVA fibers. It has been found that the coarser type PVA fibers provide strengths competitive to control or higher than control. Concrete with coarser type PVA fibers has also refined microstructure, but the microstructure has been undergone with the increase in aspect ratio of fibers. The microstructure of concrete with MK has also more refined and packing of material is much better with MK. PVA fibers not only give higher stiffness but also showed the deflection hardening response. Toughness Index of HSDC reflects the improvement in flexural toughness over the plain concrete and the maximum toughness indices have been observed with 10% MK and 2% volume fraction of PVA fibers. PMID:24707202

  17. Strength development of high-strength ductile concrete incorporating Metakaolin and PVA fibers.

    PubMed

    Nuruddin, Muhammad Fadhil; Khan, Sadaqat Ullah; Shafiq, Nasir; Ayub, Tehmina

    2014-01-01

    The mechanical properties of high-strength ductile concrete (HSDC) have been investigated using Metakaolin (MK) as the cement replacing material and PVA fibers. Total twenty-seven (27) mixes of concrete have been examined with varying content of MK and PVA fibers. It has been found that the coarser type PVA fibers provide strengths competitive to control or higher than control. Concrete with coarser type PVA fibers has also refined microstructure, but the microstructure has been undergone with the increase in aspect ratio of fibers. The microstructure of concrete with MK has also more refined and packing of material is much better with MK. PVA fibers not only give higher stiffness but also showed the deflection hardening response. Toughness Index of HSDC reflects the improvement in flexural toughness over the plain concrete and the maximum toughness indices have been observed with 10% MK and 2% volume fraction of PVA fibers.

  18. Development of third generation advanced high strength steels

    NASA Astrophysics Data System (ADS)

    McGrath, Meghan Colleen

    Lightweight duplex steels with combinations of either bainite, acicular ferrite, and austenite or martensite and austenite were investigated as third generation advanced high strength steels targeted for automotive applications. Large additions of manganese (> 13 wt%) and carbon (<0.2wt%) were employed to stabilize the austenite phase. Silicon additions between 1 and 2 wt% were added to suppress cementite formation. Strength and ductility were increased while density was decreased with aluminum additions between 2.4 and 5.5 wt% to the steel. This research addressed the dependence of alloying on microstructures and mechanical behavior for high manganese and aluminum duplex steels that were cast and subsequently hot rolled. Duplex steels with different volume fractions of primary delta-ferrite were used to study the crystallography of austenite fanned during the peritectic reaction. Solute profiles across the peritectic interface showed aluminum segregated near the interface which promoted bainitic ferrite formation. Thermal treatments were used to manipulate the concentration and type of oxides and the ferrite plate density was found to correlate with inclusions of low misfit in steels with austenite grain size of 16.5 microm. A steel with bainite and acicular ferrite produced an ultimate tensile strength of 970 MPa and elongation of 40%. The mechanical prope1iies depended on the strengths and size of the microstructural constituents. Work hardening behavior was examined in a steel exhibiting multiple martensitic transformation induced plasticity (gamma-austenite→epsilon-smartensite→alpha-martensite). A strain hardening exponent as high as 1.4 was observed with ultimate tensile strength and elongation as high as 1,165 MPa and 34%.

  19. High-strength state of ultrafine-grained martensitic steel produced by high pressure torsion

    NASA Astrophysics Data System (ADS)

    Karavaeva, M. V.; Nikitina, M. A.; Ganeev, A. V.; Islamgaliev, R. K.

    2017-02-01

    The paper presents the study results on the effect of severe plastic deformation (SPD) via high pressure torsion (HPT) on the structure and properties of martensitic steel. The contribution of different strengthening mechanisms in the strength of steel has been analyzed. It is shown that independently of the deformation temperature the main contribution in hardening belongs to grain boundaries (about 50 %), whereas the dislocation and solid solution components achieve 15 and 25 %, respectively.

  20. Hydrogen Environment Assisted Cracking of Ultra-High Strength AetMet(Trademark) 100 Steel

    DTIC Science & Technology

    2006-01-01

    F- A Approved for Public Release Abstract Distribution Unlimited Precipitation hardened martensitic AetMetTM 100 is a high purity ultra-high strength...electron fractography revealed predominantly transgranular cracking at martensite lath and/or packet interfaces for all applied potentials, caused by...resistant steels and coatings. 20060710056 2 I. Introduction Ultrahigh-strength steels (UIISS) with tempered martensitic microstructures are susceptible to

  1. The Effect of Nitrogen and Titanium on the Toughness of High Strength Saw Weld Deposits

    DTIC Science & Technology

    1989-05-12

    for joining high strength steels . In this endeavor, ten butt-welded HY-100 sample plates were produced using the submerged arc welding process. With...was shown to degrade toughness. In this case, the DBTT increased at a rate of +11C for every 0.01 weight percent increase in titanium. Examination of...to degrade toughness through precipitation and dispersion hardening effects. It is concluded that for the welding of high strength steels , nitrogen

  2. High strength cast aluminum alloy development

    NASA Astrophysics Data System (ADS)

    Druschitz, Edward A.

    The goal of this research was to understand how chemistry and processing affect the resulting microstructure and mechanical properties of high strength cast aluminum alloys. Two alloy systems were investigated including the Al-Cu-Ag and the Al-Zn-Mg-Cu systems. Processing variables included solidification under pressure (SUP) and heat treatment. This research determined the range in properties that can be achieved in BAC 100(TM) (Al-Cu micro-alloyed with Ag, Mn, Zr, and V) and generated sufficient property data for design purposes. Tensile, stress corrosion cracking, and fatigue testing were performed. CuAl2 and Al-Cu-Fe-Mn intermetallics were identified as the ductility limiting flaws. A solution treatment of 75 hours or longer was needed to dissolve most of the intermetallic CuAl 2. The Al-Cu-Fe-Mn intermetallic was unaffected by heat treatment. These results indicate that faster cooling rates, a reduction in copper concentration and a reduction in iron concentration might increase the ductility of the alloy by decreasing the size and amount of the intermetallics that form during solidification. Six experimental Al-Zn-Mg-Cu series alloys were produced. Zinc concentrations of 8 and 12wt% and Zn/Mg ratios of 1.5 to 5.5 were tested. Copper was held constant at 0.9%. Heat treating of the alloys was optimized for maximum hardness. Al-Zn-Mg-Cu samples were solution treated at 441°C (826°F) for 4 hours before ramping to 460°C (860°F) for 75 hours and then aged at 120°C (248°F) for 75 hours. X-ray diffraction showed that the age hardening precipitates in most of these alloys was the T phase (Mg32Zn 31.9Al17.1). Tensile testing of the alloys showed that the best mechanical properties were obtained in the lowest alloy condition. Chilled Al-8.2Zn-1.4Mg-0.9Cu solidified under pressure resulted in an alloy with a yield strength of 468MPa (68ksi), tensile strength of 525MPa (76ksi) and an elongation of 9%.

  3. High strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  4. Constitutive equation for hardened SKD11 steel at high temperature and high strain rate using the SHPB technique

    NASA Astrophysics Data System (ADS)

    Tang, D. W.; Wang, C. Y.; Hu, Y. N.; Song, Y. X.

    2010-03-01

    In this present work, dynamic tests have been performed on hardened SKD11 steel (62 Rockwell C hardness) specimens by means of a high temperature split Hopkinson pressure bar (SHPB) test system. Effects of temperature as well as those of strain and strain rate for the hardened steel are taken into account by using two ellipsoidal radiant heating reflectors with two halogen lamps and magnetic valve. The result obtained at high stain rates were compared with those at low strain rates under the different temperature. It was seen that the flow stress curves are found to include a work hardening region and a work softening region and the mechanical behavior of the hardened steel is highly sensitive to both the strain rate and the temperature. To determine the true flow stress- true strain, temperature relationship, specimens are tested from room temperature to 1073K at a strain rate form 0.01 s-1 to 104 s-1: The parameters for a Johnson-Cook constitutive equation and a modified Johnson-Cook constitutive equation are determined from the test results by fitting the data from both quasi-static compression and high temperature-dynamic compression tests. The modified Johnson-Cook constitutive equation is more suitable for expressing the dynamic behavior of the hardened SKD11 steel above the vicinity of the recrystallization temperature.

  5. Constitutive equation for hardened SKD11 steel at high temperature and high strain rate using the SHPB technique

    NASA Astrophysics Data System (ADS)

    Tang, D. W.; Wang, C. Y.; Hu, Y. N.; Song, Y. X.

    2009-12-01

    In this present work, dynamic tests have been performed on hardened SKD11 steel (62 Rockwell C hardness) specimens by means of a high temperature split Hopkinson pressure bar (SHPB) test system. Effects of temperature as well as those of strain and strain rate for the hardened steel are taken into account by using two ellipsoidal radiant heating reflectors with two halogen lamps and magnetic valve. The result obtained at high stain rates were compared with those at low strain rates under the different temperature. It was seen that the flow stress curves are found to include a work hardening region and a work softening region and the mechanical behavior of the hardened steel is highly sensitive to both the strain rate and the temperature. To determine the true flow stress- true strain, temperature relationship, specimens are tested from room temperature to 1073K at a strain rate form 0.01 s-1 to 104 s-1: The parameters for a Johnson-Cook constitutive equation and a modified Johnson-Cook constitutive equation are determined from the test results by fitting the data from both quasi-static compression and high temperature-dynamic compression tests. The modified Johnson-Cook constitutive equation is more suitable for expressing the dynamic behavior of the hardened SKD11 steel above the vicinity of the recrystallization temperature.

  6. High strength and high toughness steel

    DOEpatents

    Parker, Earl R.; Zackay, Victor F.

    1979-01-01

    A structural steel which possess both high strength and high toughness and has particular application of cryogenic uses. The steel is produced by the utilization of thermally induced phase transformation following heating in a three-phase field in iron-rich alloys of the Fe-Ni-Ti system, with a preferred composition of 12% nickel, 0.5% titanium, the remainder being iron.

  7. High strength, high ductility low carbon steel

    DOEpatents

    Koo, Jayoung; Thomas, Gareth

    1978-01-01

    A high strength, high ductility low carbon steel consisting essentially of iron, 0.05-0.15 wt% carbon, and 1-3 wt% silicon. Minor amounts of other constituents may be present. The steel is characterized by a duplex ferrite-martensite microstructure in a fibrous morphology. The microstructure is developed by heat treatment consisting of initial austenitizing treatment followed by annealing in the (.alpha. + .gamma.) range with intermediate quenching.

  8. Hardening behavior after high-temperature solution treatment of Ag-20Pd-12Au-xCu alloys with different Cu contents for dental prosthetic restorations.

    PubMed

    Kim, Yonghwan; Niinomi, Mitsuo; Hieda, Junko; Nakai, Masaaki; Cho, Ken; Fukui, Hisao

    2014-07-01

    Ag-Pd-Au-Cu alloys have been used widely for dental prosthetic applications. Significant enhancement of the mechanical properties of the Ag-20Pd-12Au-14.5Cu alloy as a result of the precipitation of the β' phase through high-temperature solution treatment (ST), which is different from conventional aging treatment in these alloys, has been reported. The relationship between the unique hardening behavior and precipitation of the β' phase in Ag-20Pd-12Au-xCu alloys (x=6.5, 13, 14.5, 17, and 20mass%) subjected to the high-temperature ST at 1123K for 3.6ks was investigated in this study. Unique hardening behavior after the high-temperature ST also occurs in Ag-20Pd-12Au-xCu alloys (x=13, 17, and 20) with precipitation of the β' phase. However, hardening is not observed and the β' phase does not precipitate in the Ag-20Pd-12Au-6.5Cu alloy after the same ST. The tensile strength and 0.2% proof stress also increase in Ag-20Pd-12Au-xCu alloys (x=13, 14.5, 17, and 20) after the high-temperature ST. In addition, these values after the high-temperature ST increase with increasing Cu content in Ag-20Pd-12Au-xCu alloys (x=14.5, 17, and 20). The formation process of the β' phase can be explained in terms of diffusion of Ag and Cu atoms and precipitation of the β' phase. Clarification of the relationship between hardening and precipitation of the β' phase via high-temperature ST is expected to help the development of more effective heat treatments for hardening in Ag-20Pd-12Au-xCu alloys.

  9. The features of steel surface hardening with high energy heating by high frequency currents and shower cooling

    NASA Astrophysics Data System (ADS)

    Ivancivsky, V. V.; Skeeba, V. Yu; Bataev, I. A.; Lobanov, D. V.; Martyushev, N. V.; Sakha, O. V.; Khlebova, I. V.

    2016-11-01

    The paper examines the process of surface hardening of steel 45 with the help of high energy heating by high frequency currents with simultaneous shower water cooling. We theoretically justified and experimentally proved a possibility of liquid phase forming in the course of heating not on the surface, but in the depth of the surface layer.

  10. Improvement of High Temperature Mechanical Property by Precipitation Hardening of Reduced Activation Ferritic/Martensitic Steels

    SciTech Connect

    Sakasegawa, H.; Kohyama, A.; Katoh, Y.; Tamura, M.; Khono, Y.; Kimura, A.

    2003-07-15

    Reduced Activation Ferritic/Martensitic steels (RAFs) are leading candidates for blanket and first wall structures of the D-T fusion reactors. Recently, in order to achieve better efficiency of energy conversion by using RAFs in advanced blanket systems, improvement of high temperature mechanical property of RAFs is desired. In this work, experimental alloys, FETA-series (Fe-Ta-C or N) steels, were prepared to observe precipitation hardening mechanism by MX-type particles at elevated temperatures in detail. According to the results, innovative improvement of creep property can be achieved by applying of precipitation hardening by very fine TaX (X=C, N) particles. With increasing tantalum content, finer dispersion of MX-type particles, dislocation structures and sub-grain structures were observed by TEM (Transmission Electron Microscopy). These fine structures contributed to the improvement of creep property.

  11. Hardening of the arteries

    MedlinePlus

    Atherosclerosis; Arteriosclerosis; Plaque buildup - arteries; Hyperlipidemia - atherosclerosis; Cholesterol - atherosclerosis ... cause of heart attack and stroke. High blood cholesterol levels can cause hardening of the arteries at ...

  12. Surface hardening of a ductile-cast iron roll using high-energy electron beams

    NASA Astrophysics Data System (ADS)

    Suh, Dongwoo; Lee, Sunghak; Koo, Yangmo; Kwon, Soon-Ju

    1997-07-01

    The effects of high-energy electron beam irradiation on surface hardening and microstructural modification in a ductile cast iron (DCI) roll are investigated in this study. The DCI roll samples were irradiated by using an electron accelerator (1.4 MeV), and then their microstructures and hardnesses were examined. Upon irradiation, the unirradiated microstructure containing graphites and the tempered bainite matrix was changed to martensite, ledeburite, and retained austenite, together with the complete or partial dissolution of graphites. This microstructural modification improved greatly the surface hardness due to transformation of martensite whose amount and type were determined by heat input during irradiation. In order to investigate these complex microstructures, a simulation test including thermal cycles of abrupt heating and quenching was carried out. The simulation results indicated that the irradiated surface was heated up to about 1100 °C to 1200 °C and then quenched to room temperature, which was enough to obtain surface hardening through martensitic transformation. Thermal analysis of the irradiated surface layer was also carried out using a finite difference method to understand the surface hardening of the DCI roll and to compare with the simulation test results.

  13. High-Performance, Radiation-Hardened Electronics for Space and Lunar Environments

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Adams, James H.; Cressler, John D.; Darty, Ronald C.; Johnson, Michael A.; Patrick, Marshall C.

    2008-01-01

    The Radiation Hardened Electronics for Space Environments (RHESE) project develops advanced technologies needed for high performance electronic devices that will be capable of operating within the demanding radiation and thermal extremes of the space, lunar, and Martian environment. The technologies developed under this project enhance and enable avionics within multiple mission elements of NASA's Vision for Space Exploration. including the Constellation program's Orion Crew Exploration Vehicle. the Lunar Lander project, Lunar Outpost elements, and Extra Vehicular Activity (EVA) elements. This paper provides an overview of the RHESE project and its multiple task tasks, their technical approaches, and their targeted benefits as applied to NASA missions.

  14. Effect of Shot Peening on the High-Cycle Fatigue Behavior of High-Strength Cast Iron with Nodular Graphite

    NASA Astrophysics Data System (ADS)

    Benam, Amir Sadighzadeh

    2017-01-01

    The effect of shot peening treatment on high-cycle fatigue of high-strength cast iron with globular graphite is studied. The fatigue curves are plotted, the microhardness and the surface roughness are measured. An analysis of fracture surfaces is performed, and the thickness of the hardened layer is determined. The shot peening is shown to affect favorably the fatigue resistance of the iron but to worsen the condition of the surface.

  15. Tailoring the strength and porosity of rapid-hardening magnesia phosphate paste via the pre-foaming method.

    PubMed

    Liu, Li-Jie; Li, Jin-Hong; Wang, Xiang; Qian, Ting-Ting; Li, Xiao-Hui

    2015-08-13

    High-porosity magnesia phosphate paste (HPMPP) was prepared via the pre-foaming method. In the pre-foaming method, sintering treatment was not required. The bulk density and maximum compressive strength of the HPMPP prepared according to the ratio of water to solids (W/So) of 0.32 reached 464.00 ± 5.00 Kg/m(3) and 0.30 ± 0.05 MPa, respectively. The compressive strength increased with the increases in the addition amounts of sodium silicate and polypropylene fibers. The bulk density of HPMPP increased with the increase in the addition of sodium silicate and decreased with the increase in the addition of polypropylene fibers. Besides, the porosity of the magnesia phosphate paste increased from 79.85% to 81.27% and from 80.31% to 83.75% after the addition of sodium silicate and polypropylene fibers respectively. The highest porosity (83.75%) of the prepared HPMPP was realized under the addition proportion (sodium silicate: polypropylene fibers: solids = 0.06:0.0025:1). The average pore size of the prepared HPMPP is about 180 μm and the pore distribution range is relatively narrow. The hydration product (struvite) is combined with MgO particle one by one and then coated on the surface of bubbles. With the decrease of the water content, after breaking bubbles, the porous structure can be achieved.

  16. Tailoring the strength and porosity of rapid-hardening magnesia phosphate paste via the pre-foaming method

    NASA Astrophysics Data System (ADS)

    Liu, Li-Jie; Li, Jin-Hong; Wang, Xiang; Qian, Ting-Ting; Li, Xiao-Hui

    2015-08-01

    High-porosity magnesia phosphate paste (HPMPP) was prepared via the pre-foaming method. In the pre-foaming method, sintering treatment was not required. The bulk density and maximum compressive strength of the HPMPP prepared according to the ratio of water to solids (W/So) of 0.32 reached 464.00 ± 5.00 Kg/m3 and 0.30 ± 0.05 MPa, respectively. The compressive strength increased with the increases in the addition amounts of sodium silicate and polypropylene fibers. The bulk density of HPMPP increased with the increase in the addition of sodium silicate and decreased with the increase in the addition of polypropylene fibers. Besides, the porosity of the magnesia phosphate paste increased from 79.85% to 81.27% and from 80.31% to 83.75% after the addition of sodium silicate and polypropylene fibers respectively. The highest porosity (83.75%) of the prepared HPMPP was realized under the addition proportion (sodium silicate: polypropylene fibers: solids = 0.06:0.0025:1). The average pore size of the prepared HPMPP is about 180 μm and the pore distribution range is relatively narrow. The hydration product (struvite) is combined with MgO particle one by one and then coated on the surface of bubbles. With the decrease of the water content, after breaking bubbles, the porous structure can be achieved.

  17. High strength and high ductility behavior of 6061-T6 alloy after laser shock processing

    NASA Astrophysics Data System (ADS)

    Gencalp Irizalp, Simge; Saklakoglu, Nursen

    2016-02-01

    The plastic deformation behavior of 6061-T6 alloy which was subjected to severe plastic deformation (SPD) at high strain rates during laser shock processing (LSP) was researched. In LSP-treated materials, the near surface microstructural change was examined by TEM and fracture surfaces after tensile testing were examined by SEM. An increase in strength of metallic materials brings about the decrease in ductility. In this study, the results showed that LSP-treated 6061-T6 alloy exhibited both high strength and high ductility. TEM observation showed that stacking fault (SF) ribbon enlarged, deformation twins formed and twin boundary increased in LSP-treated 6061-T6 alloy. This observation was an indication of stacking fault energy (SFE) decrease. Work hardening capability was recovered after LSP impacts.

  18. A study of the structure and properties of high-strength bainite-carbide cast iron with globular graphite

    NASA Astrophysics Data System (ADS)

    Dhanapal, P.; Nazirudeen, S. S. Mohamed

    2012-03-01

    The structure and mechanical properties of two high-strength bainitic cast irons with carbon equivalent close to the eutectic one are studied. Additional alloying of one of the metals with chromium is used to obtain a bainite-carbide structure. The effect of the parameters of bainitic hardening on the hardness, impact toughness, and wear resistance of the metals is studied.

  19. Gradient twinned 304 stainless steels for high strength and high ductility

    SciTech Connect

    Chen, Aiying; Liu, Jiabin; Wang, Hongtao; Lu, Jian; Wang, Y. Morris

    2016-04-23

    Gradient materials often have attractive mechanical properties that outperform uniform microstructure counterparts. It remains a difficult task to investigate and compare the performance of various gradient microstructures due to the difficulty of fabrication, the wide range of length scales involved, and their respective volume percentage variations. We have investigated four types of gradient microstructures in 304 stainless steels that utilize submicrotwins, nanotwins, nanocrystalline-, ultrafine- and coarse-grains as building blocks. Tensile tests reveal that the gradient microstructure consisting of submicrotwins and nanotwins has a persistent and stable work hardening rate and yields an impressive combination of high strength and high ductility, leading to a toughness that is nearly 50% higher than that of the coarse-grained counterpart. Ex- and in-situ transmission electron microscopy indicates that nanoscale and submicroscale twins help to suppress and limit martensitic phase transformation via the confinement of martensite within the twin lamellar. Twinning and detwinning remain active during tensile deformation and contribute to the work hardening behavior. We discuss the advantageous properties of using submicrotwins as the main load carrier and nanotwins as the strengthening layers over those coarse and nanocrystalline grains. Furthermore, our work uncovers a new gradient design strategy to help metals and alloys achieve high strength and high ductility.

  20. Gradient twinned 304 stainless steels for high strength and high ductility

    DOE PAGES

    Chen, Aiying; Liu, Jiabin; Wang, Hongtao; ...

    2016-04-23

    Gradient materials often have attractive mechanical properties that outperform uniform microstructure counterparts. It remains a difficult task to investigate and compare the performance of various gradient microstructures due to the difficulty of fabrication, the wide range of length scales involved, and their respective volume percentage variations. We have investigated four types of gradient microstructures in 304 stainless steels that utilize submicrotwins, nanotwins, nanocrystalline-, ultrafine- and coarse-grains as building blocks. Tensile tests reveal that the gradient microstructure consisting of submicrotwins and nanotwins has a persistent and stable work hardening rate and yields an impressive combination of high strength and high ductility,more » leading to a toughness that is nearly 50% higher than that of the coarse-grained counterpart. Ex- and in-situ transmission electron microscopy indicates that nanoscale and submicroscale twins help to suppress and limit martensitic phase transformation via the confinement of martensite within the twin lamellar. Twinning and detwinning remain active during tensile deformation and contribute to the work hardening behavior. We discuss the advantageous properties of using submicrotwins as the main load carrier and nanotwins as the strengthening layers over those coarse and nanocrystalline grains. Furthermore, our work uncovers a new gradient design strategy to help metals and alloys achieve high strength and high ductility.« less

  1. Development of ductile high-strength chromium alloys, phase 2

    NASA Technical Reports Server (NTRS)

    Filippi, A. M.

    1973-01-01

    Strength and ductility were evaluated for chromium alloys dispersion hardened with the putative TaC, TaB, CbC, and CbB compounds. TaC and TaB proved to be the most potent strengtheners, but when combined, their effect far outweighed that produced individually. Tests at 1422 K (2100 F) on an alloy containing these two compounds at the combined level of 0.5 m/o revealed a 495 MN/sq m (70 ksi) tensile strength for wrought material, and a 100 hour rupture strength of 208 MN/sq m (30 ksi) when solution annealed and aged to maximize creep resistance. These levels of high temperature strength greatly exceed that reported for any other chromium-base alloy. The ductile-to-brittle transition temperature (DBTT) of the two phase strengthened alloy occurred at approximately 588 K (600 F) when heat treated to optimize creep strength and was not improved by fabrication to produce a wrought and recovered microstructure. The lowest DBTT measured on any of the alloys investigated was 422 K (300 F). Strengthening phases actually formed in Cr-Ta-B and Cr-Cb-B compositions are probable M2CrB2 (M=Ta or Cb) compounds of tetragonal crystal structure. The likely habit relationship between these compounds and chromium is postulated. Cube habit coherency was identified for TaC precipitation in chromium by electron microscopy. In another study, the maximum solubility of carbon in chromium was indicated to lie between 3/4 and 1 a/o and that of boron to be 1/2 a/o.

  2. ESD evaluation of radiation-hardened, high-reliability CMOS and MNOS ICs

    SciTech Connect

    Soden, J.M.; Stewart, H.D.; Pastorek, R.A.

    1983-01-01

    Standard human-body-equivalent circuit electrostatic discharge (ESD) tests were performed on the inputs of high-reliability, radiation-hardened integrated circuits (ICs) designed with seven different technologies. Metal and silicon gate complementary MOS (CMOS) and metal-nitride-oxide-semiconductor (MNOS) ICs with design rules ranging from 10 microns down to 2 microns were evaluated. The ESD hardness of these ICs ranged from 1 kV to greater than 9 kV. The low-range ESD hardness ICs were fabricated with a masking polysilicon ring that defined the input protection diodes. Tests on commercial equivalent ICs demonstrated that the ESD hardness of the radiation-hardened ICs was not significantly less than the ESD hardness of the commercial equivalent ICs. The failure modes and mechanisms of the ICs were evaluated. Most of the ICs that did not have the masking polysilicon ring failed because of input to V/sub DD/ or V/sub SS/ shorts due to degraded protection diodes. ESD tests with the pulse applied between the package metal lid and the package pins were also performed. These lid tests produced permanent input damage, the same as occurred during tests with the pulse applied to the package input, but the damage occurred at lower voltages. ESD pulses with peak voltages as low as 250 volts produced arcs from the lid to the input bond wires, resulting in degraded inputs.

  3. ESD evaluation of radiation-hardened, high reliability CMOS and MNOS ICs

    SciTech Connect

    Soden, J.M.; Pastorek, R.A.; Stewart, H.D.

    1984-02-01

    Standard human body equivalent circuit electrostatic discharge (ESD) tests were performed on the inputs of high-reliability, radiation-hardened integrated circuits (ICs) designed with seven different technologies. Metal and silicon gate complementary MOS (CMOS) and metal-nitrideoxide-semiconductor (MNOS) ICs with design rules ranging from 10 microns down to 2 microns were evaluated. The ESD hardness of these ICs ranged from 1 kV to greater than 9 kV. The low range ESD hardness ICs were fabricated with a masking polysilicon ring that defined the input protection diodes. Tests on commercial equivalent ICs demonstrated that the ESD hardness of the radiation-hardened ICs was not significantly less than the ESD hardness of the commercial equivalent ICs. The failure modes and mechanisms of the ICs were evaluated. Most of the ICs that did not have the masking polysilicon ring failed because of input to V/sub DD/ or V/sub SS/ shorts due to degraded protection diodes. ESD tests with the pulse applied between the package metal lid and the package pins were also performed. These lid tests produced permanent input damage, the same as occurred during tests with the pulse applied to the package input, but the damage occurred at lower voltages. ESD pulses with peak voltages as low as 250 volts produced arcs from the lid to the input bond wires, resulting in degraded inputs.

  4. ESD evaluation of radiation-hardened, high-reliability CMOS and MNOS ICs

    NASA Astrophysics Data System (ADS)

    Soden, J. M.; Stewart, H. D.; Pastorek, R. A.

    Standard human-body-equivalent circuit electrostatic discharge (ESD) tests were performed on the inputs of high-reliability, radiation-hardened integrated circuits (ICs) designed with seven different technologies. Metal and silicon gate complementary metal oxide semiconductors (CMOS) and metal-nitride-oxide-semiconductor (MNOS) ICs with design rules ranging from 10 microns down to 2 microns were evaluated. The ESD hardness of these ICs ranged from 1 kV to greater than 9 kV. The low-range ESD hardness ICs were fabricated with a masking polysilicon ring that defined the input protection diodes. Tests on commercial equivalent ICs demonstrated that the ESD hardness of the radiation-hardened ICs was not significantly less than the ESD hardness of the commercial equivalent ICs. The failure modes and mechanisms of the ICs were evaluated. Most of the ICs that did not have the making polysilicon ring failed because of input to V sub DD or V sub SS shorts due to degraded protection diodes. ESD tests with the pulse applied between the package metal lid and the package pins were also performed. These lid tests produced permanent input damage, the same as occurred during tests with the pulse applied to the package input, but the damage occurred at lower voltages. ESD pulses with peak voltages as low as 250 volts produced arcs from the lid to the input bond wires, resulting in degraded inputs.

  5. High-Hot-Strength Ceramic Fibers

    NASA Technical Reports Server (NTRS)

    Sayir, Ali; Matson, Lawrence E.

    1994-01-01

    Continuous fibers consisting of laminae of alumina and yttrium aluminum garnet offer exceptionally high strength, resistance to creep, and chemical stability at high temperatures. These fibers exceed tensile strength of sapphire fibers. Leading candidates for reinforcement of intermetallic-matrix composites in exhaust nozzles of developmental high-speed civil transport aircraft engines. Other applications are in aerospace, automotive, chemical-process, and power-generation industries.

  6. 'Work-Hardenable' Ductile Bulk Metallic Glass

    SciTech Connect

    Das, Jayanta; Eckert, Juergen; Tang Meibo; Wang Weihua; Kim, Ki Buem; Baier, Falko; Theissmann, Ralf

    2005-05-27

    Usually, monolithic bulk metallic glasses undergo inhomogeneous plastic deformation and exhibit poor ductility (<1%) at room temperature. We present a new class of bulk metallic glass, which exhibits high strength of up to 2265 MPa together with extensive 'work hardening' and large ductility of 18%. Significant increase in the flow stress was observed during deformation. The 'work-hardening' capability and ductility of this class of metallic glass is attributed to a unique structure correlated with atomic-scale inhomogeneity, leading to an inherent capability of extensive shear band formation, interactions, and multiplication of shear bands.

  7. Change in high-temperature strength properties of 12Kh1MF steel in long-term loading under creep conditions

    SciTech Connect

    Shron, R.Z.; Mints, I.I.; Shul`gina, N.G.

    1995-01-01

    Stress-rupture strength tests were made of metal steam pipe (12Kh1MF steel) in various conditions, the original, after aging under laboratory conditions (580{degrees}C, 10,000 h), and after long service. It was shown that the more the steel is hardened by heat treatment or cold plastic working in the original condition, the less it hardens in creep. It was established that softening in creep of steel with a moderate yield strength is caused primarily by aging and with a high yield strength by pore formation.

  8. Surface roughness analysis of hardened steel after high-speed milling.

    PubMed

    Twardowski, Paweł; Wojciechowski, Szymon; Wieczorowski, Michał; Mathia, Thomas

    2011-01-01

    The work refers to analysis of various factors affecting surface roughness after end milling of hardened steel in high-speed milling (HSM) conditions. Investigations of milling parameters (cutting speed v(c) , axial depth of cut a(p) ) and the process dynamics that influence machined surface roughness were presented, and a surface roughness model, including cutter displacements, was elaborated. The work also involved analysis of surface profile charts from the point of view of vibrations and cutting force components. The research showed that theoretic surface roughness resulting from the kinematic-geometric projection of cutting edge in the workpiece is significantly different from the reality. The dominant factor in the research was not feed per tooth f(z) (according to the theoretical model) but dynamical phenomena and feed per revolution f.

  9. Design of high performance and radiation hardened SPARC-V8 processor

    NASA Astrophysics Data System (ADS)

    Yuanfu, Zhao; Hui, Qin; Heping, Peng; Lixin, Yu

    2015-11-01

    Design of a highly reliable SPARC-V8 processor for space applications requires consideration single-event effects including single event upsets, single event transients, single event latch-up, as well as cumulative effects such as the total ionizing dose (TID). In this paper, the fault tolerance of the SPARC-V8 processor to radiation effects is discussed in detail. The SPARC-V8 processor, fabricated in the 65 nm CMOS process, achieves a frequency of 300 MHz with a core area of 9.78 × 9.78 mm2, and it is demonstrated that its radiation hardened performance is suitable for operating in a space environment through the key elements' experiments, which show TID resistance to 300 krad(Si), SEL immunity to greater than 92.5 MeV·cm2/mg, and an SEU error rate of 2.51 × 10-4 per day.

  10. High-Strength, Superelastic Compounds

    NASA Technical Reports Server (NTRS)

    Stanford, Malcolm; Noebe, Ronald; Dellacorte, Christopher; Bigelow, Glen; Thomas, Fransua

    2013-01-01

    can be used in the heat treatment process, less energy will be consumed, and there will be less dimensional distortion and quench cracking. This results in fewer scrap parts, less material waste from large amounts of material removal, and fewer machining steps to rework parts that are out of specification. This material has a combination of properties that have been previously unobtainable. The material has a Young s modulus of approximately 95 GPa (about half that of conventional steels), moderate density (10 to 15% lower than conventional steels), excellent corrosion resistance, and high hardness (58 to 62 HRC). These properties make this material uniquely suited for advanced bearings.

  11. High toughness-high strength iron alloy

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Witzke, W. R. (Inventor)

    1980-01-01

    An iron alloy is provided which exhibits strength and toughness characteristics at cryogenic temperatures. The alloy consists essentially of about 10 to 16 percent by weight nickel, about 0.1 to 1.0 percent by weight aluminum, and 0 to about 3 percent by weight copper, with the balance being essentially iron. The iron alloy is produced by a process which includes cold rolling at room temperature and subsequent heat treatment.

  12. Development of High Specific Strength Envelope Materials

    NASA Astrophysics Data System (ADS)

    Komatsu, Keiji; Sano, Masa-Aki; Kakuta, Yoshiaki

    Progress in materials technology has produced a much more durable synthetic fabric envelope for the non-rigid airship. Flexible materials are required to form airship envelopes, ballonets, load curtains, gas bags and covering rigid structures. Polybenzoxazole fiber (Zylon) and polyalirate fiber (Vectran) show high specific tensile strength, so that we developed membrane using these high specific tensile strength fibers as a load carrier. The main material developed is a Zylon or Vectran load carrier sealed internally with a polyurethane bonded inner gas retention film (EVOH). The external surface provides weather protecting with, for instance, a titanium oxide integrated polyurethane or Tedlar film. The mechanical test results show that tensile strength 1,000 N/cm is attained with weight less than 230g/m2. In addition to the mechanical properties, temperature dependence of the joint strength and solar absorptivity and emissivity of the surface are measured. 

  13. An Anisotropic Hardening Model for Springback Prediction

    SciTech Connect

    Zeng, Danielle; Xia, Z. Cedric

    2005-08-05

    As more Advanced High-Strength Steels (AHSS) are heavily used for automotive body structures and closures panels, accurate springback prediction for these components becomes more challenging because of their rapid hardening characteristics and ability to sustain even higher stresses. In this paper, a modified Mroz hardening model is proposed to capture realistic Bauschinger effect at reverse loading, such as when material passes through die radii or drawbead during sheet metal forming process. This model accounts for material anisotropic yield surface and nonlinear isotropic/kinematic hardening behavior. Material tension/compression test data are used to accurately represent Bauschinger effect. The effectiveness of the model is demonstrated by comparison of numerical and experimental springback results for a DP600 straight U-channel test.

  14. Effect of Strain-Induced Age Hardening on Yield Strength Improvement in Ferrite-Austenite Duplex Lightweight Steels

    NASA Astrophysics Data System (ADS)

    Song, Hyejin; Lee, Seok Gyu; Sohn, Seok Su; Kwak, Jai-Hyun; Lee, Sunghak

    2016-11-01

    Ferrite-austenite lightweight steels showing TRansformation-induced plasticity were developed by varying the aging temperature with or without prestraining, and their effects on tensile properties were investigated in relation with microstructural evolution of carbide formation. The aged steels contained austenite, pearlite, and martensite in the ferrite matrix, and the austenite volume fraction decreased with the increasing aging temperature because some austenite grains decomposed to pearlites. This austenite decomposition to pearlite was favorable for the improvement of yield strength, but negatively influenced overall tensile properties. The prestraining promoted the austenite decomposition by a diffusion-controlled phase transformation, and changed the morphology of the cementite from a long lamellar shape to a densely agglomerated particle shape. In order to obtain the large increase in yield strength as well as excellent combination of strength and ductility, the strain-induced aging treatment, i.e., prestraining followed by aging, is important like in the prestrained and 673 K (400 °C)-aged steel. This large increase in yield strength, in spite of a reduction of elongation (65 to 43 pct), was basically attributed to an appropriate amount of decomposition of austenite to pearlite ( e.g., 4 vol pct), while having sufficient austenite to martensite transformation ( e.g., 14.5 vol pct martensite).

  15. Laser beam welding of new ultra-high strength and supra-ductile steels

    NASA Astrophysics Data System (ADS)

    Dahmen, Martin

    2015-03-01

    Ultra-high strength and supra-ductile are entering fields of new applications. Those materials are excellent candidates for modern light-weight construction and functional integration. As ultra-high strength steels the stainless martensitic grade 1.4034 and the bainitic steel UNS 53835 are investigated. For the supra-ductile steels stand two high austenitic steels with 18 and 28 % manganese. As there are no processing windows an approach from the metallurgical base on is required. Adjusting the weld microstructure the Q+P and the QT steels require weld heat treatment. The HSD steel is weldable without. Due to their applications the ultra-high strength steels are welded in as-rolled and strengthened condition. Also the reaction of the weld on hot stamping is reflected for the martensitic grades. The supra-ductile steels are welded as solution annealed and work hardened by 50%. The results show the general suitability for laser beam welding.

  16. Development of high strength high toughness third generation advanced high strength steels

    NASA Astrophysics Data System (ADS)

    Martis, Codrick John

    Third generation advanced high strength steels (AHSS's) are emerging as very important engineering materials for structural applications. These steels have high specific strength and thus will contribute significantly to weight reduction in automotive and other structural component. In this investigation two such low carbon low alloy steels (LCLA) with high silicon content (1.6-2wt %) has been developed. These two steel alloys were subjected to single step and two step austempering in the temperature range of 260-399°C to obtain desired microstructures and mechanical properties. Austempering heat treatment was carried out for 2 hours in a molten salt bath. The microstructures were characterized by X-ray diffraction, scanning electron microscopy, transmission electron microscopy and optical metallography. Quantitative analysis was carried out by image analysis technique. The effect of austempering temperature on the mechanical properties of these two alloys was examined. The influence of microstructures on the mechanical properties of alloys was also studied. Austempering heat treatment resulted in fine carbide free bainitic ferrite and high carbon austenite microstructure in the samples austempered above Ms temperature, whereas tempered martensite and austenite microstructure was obtained in samples austempered below Ms temperature. Yield strength, tensile strength and fracture toughness were found to increase as the austempering temperature decreases, whereas ductility increases as the austempering temperature increases. Tensile strength in the range of 1276MPa -1658 MPa and the fracture toughness in the range of 80-141MPa√m were obtained in these two steels. Volume fractions of different phases present and their lath sizes are related to the mechanical properties. Austempered samples consisting of mixed microstructure of bainitic ferrite and tempered martensite phases resulted in the exceptional combination of strength and toughness.

  17. Method for producing high dielectric strength microvalves

    DOEpatents

    Kirby, Brian J.; Reichmuth, David S.; Shepodd, Timothy J.

    2006-04-04

    A microvalve having a cast-in-place and lithographically shaped mobile, polymer monolith for fluid flow control in microfluidic devices and method of manufacture. The microvalve contains a porous fluorinated polymer monolithic element whose pores are filled with an electrically insulating, high dielectric strength fluid, typically a perfluorinated liquid. This combination provides a microvalve that combines high dielectric strength with extremely low electrical conductivity. These microvalves have been shown to have resistivities of at least 100 G.OMEGA. and are compatible with solvents such as water at a pH between 2.7 and 9.0, 1-1 propanol, acetonitrile, and acetone.

  18. Age-hardening behaviour and microstructure of a silver alloy with high Cu content for dental application.

    PubMed

    Seol, Hyo-Joung; Park, Young-Gu; Hoon Kwon, Yong; Takada, Yukyo; Kim, Hyung-Il

    2005-11-01

    Age-hardening behaviour and the related microstructural changes of a silver alloy with relatively high Cu content were elucidated by means of hardness test, X-ray diffraction (XRD), scanning electron microscopic (SEM) observations and electron probe microanalysis (EPMA). The microstructure of the solution-treated specimen was composed of the Ag-rich matrix, the Cu-rich particle-like structures containing Pd, and the lamellar structure of both phases. By the age-hardening heat-treatment, the Cu element began to precipitate from the Ag-rich matrix by the solubility limit, and the very fine Cu-rich precipitates became coarsened by further aging. The silver alloy with relatively high Cu content showed apparent age-hardenability. The hardness of the solution-treated specimen began to increase and reached a maximum value with increasing aging time, and then the hardness decreased gradually after maintaining the maximum value for short periods of time. The early stage of precipitation of the Cu-rich phase from the Ag-rich matrix seemed to have caused the increase in hardness. The decrease in hardness was attributed to the coarsening of the Cu-rich precipitates in the later stage of the age-hardening process.

  19. Non-proportional/Non-monotonous Deformation Modeling of an Ultra High Strength Automotive Steel Sheet

    NASA Astrophysics Data System (ADS)

    Verma, Rahul K.; Ogihara, Yuki; Kuwabara, Toshihiko; Chung, Kwansoo

    2011-08-01

    In this work, as non-proportional/non-monotonous deformation experiments, two-stage and tension-compression-tension uniaxial tests were performed, respectively, for a cold rolled ultra high strength dual phase steel sheet: DP780. Deformation behaviors under such deformation paths were found different than those of the ultra low carbon single phase steels observed by Verma et al. (Int. J. Plast. 2011, 82-101). To model the newly observed deformation behaviors, the combined type constitutive law previously proposed by Verma et al. (Int. J. Plast. 2011, 82-101) was successfully applied here. Permanent softening observed during reverse loading was properly characterized into the isotropic and kinematic hardening parts of the hardening law using tension-compression-tension test data. The cross effect observed in two-stage tests was also effectively incorporated into the constitutive law.

  20. Mechanical properties of high-strength concrete

    NASA Astrophysics Data System (ADS)

    Mokhtarzadeh, Alireza

    This report summarizes an experimental program conducted to investigate production techniques and mechanical properties of high strength concrete in general and to provide recommendations for using these concretes in manufacturing precast/prestressed bridge girders. Test variables included total amount and composition of cementitious material (portland cement, fly ash, and silica fume), type and brand of cement, type of silica fume (dry densified and slurry), type and brand of high-range water-reducing admixture, type of aggregate, aggregate gradation, maximum aggregate size, and curing. Tests were conducted to determine the effects of these variables on changes in compressive strength and modulus of elasticity over time, splitting tensile strength, modulus of rupture, creep, shrinkage, and absorption potential (as an indirect indicator of permeability). Also investigated were the effects of test parameters such as mold size, mold material, and end condition. Over 6,300 specimens were cast from approximately 140 mixes over a period of 3 years.

  1. Improvement in surface fatigue life of hardened gears by high-intensity shot peening

    SciTech Connect

    Townsend, D.P.

    1992-01-01

    Two groups of carburized, hardened, and ground spur gears that were manufactured from the same heat vacuum induction melted vacuum arc melted (VIM VAR) AISI 9310 steel were endurance tested for surface fatigue. Both groups were manufactured with a standard ground 16 rms surface finish. One group was subjected to a shot peening (SP) intensity of 7 to 9A, and the second group was subjected to a SP intensity of 15 to 17A. All gears were honed after SP to a surface finish of 16 rms. The gear pitch diameter was 8.89 cm. Test conditions were a maximum Hertz stress of 1.71 GPa, a gear temperature of 350 K, and a speed of 10000 rpm. The lubricant used for the tests was a synthetic paraffinic oil with an additive package. The following results were obtained: The 10 pct. surface fatigue (pitting) life of the high intensity (15 to 17A) SPed gears was 2.15 times that of the medium intensity (7 to 9A) SPed gears, the same as that calculated from measured residual stress at a depth of 127 microns. The measured residual stress for the high intensity SPed gears was 57 pct. higher than that for the medium intensity SPed gears at a depth of 127 microns and 540 pct. higher at a depth of 51 microns.

  2. High strength composites evaluation. Final report

    SciTech Connect

    Marten, S.M.

    1992-02-01

    A high-strength, thick-section, graphite/epoxy composite was identified. The purpose of this development effort was to evaluate candidate materials and provide LANL with engineering properties. Eight candidate materials (Samples 1000, 1100, 1200, 1300, 1400, 1500, 1600, and 1700) were chosen for evaluation. The Sample 1700 thermoplastic material was the strongest overall.

  3. High-throughput design of low-activation, high-strength creep-resistant steels for nuclear-reactor applications

    NASA Astrophysics Data System (ADS)

    Lu, Qi; van der Zwaag, Sybrand; Xu, Wei

    2016-02-01

    Reduced-activation ferritic/martensitic steels are prime candidate materials for structural applications in nuclear power reactors. However, their creep strength is much lower than that of creep-resistant steel developed for conventional fossil-fired power plants as alloying elements with a high neutron activation cannot be used. To improve the creep strength and to maintain a low activation, a high-throughput computational alloy design model coupling thermodynamics, precipitate-coarsening kinetics and an optimization genetic algorithm, is developed. Twelve relevant alloying elements with either low or high activation are considered simultaneously. The activity levels at 0-10 year after the end of irradiation are taken as optimization parameter. The creep-strength values (after exposure for 10 years at 650 °C) are estimated on the basis of the solid-solution strengthening and the precipitation hardening (taking into account precipitate coarsening). Potential alloy compositions leading to a high austenite fraction or a high percentage of undesirable second phase particles are rejected automatically in the optimization cycle. The newly identified alloys have a much higher precipitation hardening and solid-solution strengthening at the same activity level as existing reduced-activation ferritic/martensitic steels.

  4. High Strength and Good Ductility in Cu-3Ag-0.5Zr Alloy by Cryo-Rolling and Aging

    NASA Astrophysics Data System (ADS)

    Krishna, S. Chenna; Chawake, Niraj; Kottada, Ravi Sankar; Jha, Abhay K.; Pant, Bhanu; Venkitakrishnan, P. V.

    2017-01-01

    A combination of high strength and good ductility was achieved in a precipitation hardenable Cu-3Ag-0.5Zr alloy through cryo-rolling (80% reduction in thickness) and aging in the temperature range (200-500 °C). The high-strength sheets produced by cryo-rolling showed a threefold increase in yield strength compared to that of the solution-treated and aged (220 MPa) sample, while retaining good ductility. An optimum combination of high strength (614 MPa) and ductility (8%) was achieved by 80% cryo-rolling and aging at 320 °C for 1 h. The high strength and good ductility obtained was attributed to various microstructural factors such as deformation twins, ultra-fine grains, high dislocation density and fine nano-sized silver precipitates.

  5. High-strength mineralized collagen artificial bone

    NASA Astrophysics Data System (ADS)

    Qiu, Zhi-Ye; Tao, Chun-Sheng; Cui, Helen; Wang, Chang-Ming; Cui, Fu-Zhai

    2014-03-01

    Mineralized collagen (MC) is a biomimetic material that mimics natural bone matrix in terms of both chemical composition and microstructure. The biomimetic MC possesses good biocompatibility and osteogenic activity, and is capable of guiding bone regeneration as being used for bone defect repair. However, mechanical strength of existing MC artificial bone is too low to provide effective support at human load-bearing sites, so it can only be used for the repair at non-load-bearing sites, such as bone defect filling, bone graft augmentation, and so on. In the present study, a high strength MC artificial bone material was developed by using collagen as the template for the biomimetic mineralization of the calcium phosphate, and then followed by a cold compression molding process with a certain pressure. The appearance and density of the dense MC were similar to those of natural cortical bone, and the phase composition was in conformity with that of animal's cortical bone demonstrated by XRD. Mechanical properties were tested and results showed that the compressive strength was comparable to human cortical bone, while the compressive modulus was as low as human cancellous bone. Such high strength was able to provide effective mechanical support for bone defect repair at human load-bearing sites, and the low compressive modulus can help avoid stress shielding in the application of bone regeneration. Both in vitro cell experiments and in vivo implantation assay demonstrated good biocompatibility of the material, and in vivo stability evaluation indicated that this high-strength MC artificial bone could provide long-term effective mechanical support at human load-bearing sites.

  6. Making High-Tensile-Strength Amalgam Components

    NASA Technical Reports Server (NTRS)

    Grugel, Richard

    2008-01-01

    Structural components made of amalgams can be made to have tensile strengths much greater than previously known to be possible. Amalgams, perhaps best known for their use in dental fillings, have several useful attributes, including room-temperature fabrication, corrosion resistance, dimensional stability, and high compressive strength. However, the range of applications of amalgams has been limited by their very small tensile strengths. Now, it has been discovered that the tensile strength of an amalgam depends critically on the sizes and shapes of the particles from which it is made and, consequently, the tensile strength can be greatly increased through suitable choice of the particles. Heretofore, the powder particles used to make amalgams have been, variously, in the form of micron-sized spheroids or flakes. The tensile reinforcement contributed by the spheroids and flakes is minimal because fracture paths simply go around these particles. However, if spheroids or flakes are replaced by strands having greater lengths, then tensile reinforcement can be increased significantly. The feasibility of this concept was shown in an experiment in which electrical copper wires, serving as demonstration substitutes for copper powder particles, were triturated with gallium by use of a mortar and pestle and the resulting amalgam was compressed into a mold. The tensile strength of the amalgam specimen was then measured and found to be greater than 10(exp 4) psi (greater than about 69 MPa). Much remains to be done to optimize the properties of amalgams for various applications through suitable choice of starting constituents and modification of the trituration and molding processes. The choice of wire size and composition are expected to be especially important. Perusal of phase diagrams of metal mixtures could give insight that would enable choices of solid and liquid metal constituents. Finally, whereas heretofore, only binary alloys have been considered for amalgams

  7. High-Strength Bolt Corrosion Fatigue Life Model and Application

    PubMed Central

    Hui-li, Wang; Si-feng, Qin

    2014-01-01

    The corrosion fatigue performance of high-strength bolt was studied. Based on the fracture mechanics theory and the Gerberich-Chen formula, the high-strength bolt corrosion fracture crack model and the fatigue life model were established. The high-strength bolt crack depth and the fatigue life under corrosion environment were quantitatively analyzed. The factors affecting high-strength bolt corrosion fatigue life were discussed. The result showed that the high-strength bolt corrosion fracture biggest crack depth reduces along with the material yield strength and the applied stress increases. The material yield strength was the major factor. And the high-strength bolt corrosion fatigue life reduced along with the increase of material strength, the applied stress or stress amplitude. The stress amplitude influenced the most, and the material yield strength influenced the least. Low bolt strength and a low stress amplitude level could extend high-strength bolt corrosion fatigue life. PMID:25152916

  8. High-strength bolt corrosion fatigue life model and application.

    PubMed

    Hui-li, Wang; Si-feng, Qin

    2014-01-01

    The corrosion fatigue performance of high-strength bolt was studied. Based on the fracture mechanics theory and the Gerberich-Chen formula, the high-strength bolt corrosion fracture crack model and the fatigue life model were established. The high-strength bolt crack depth and the fatigue life under corrosion environment were quantitatively analyzed. The factors affecting high-strength bolt corrosion fatigue life were discussed. The result showed that the high-strength bolt corrosion fracture biggest crack depth reduces along with the material yield strength and the applied stress increases. The material yield strength was the major factor. And the high-strength bolt corrosion fatigue life reduced along with the increase of material strength, the applied stress or stress amplitude. The stress amplitude influenced the most, and the material yield strength influenced the least. Low bolt strength and a low stress amplitude level could extend high-strength bolt corrosion fatigue life.

  9. RHOBOT: Radiation hardened robotics

    SciTech Connect

    Bennett, P.C.; Posey, L.D.

    1997-10-01

    A survey of robotic applications in radioactive environments has been conducted, and analysis of robotic system components and their response to the varying types and strengths of radiation has been completed. Two specific robotic systems for accident recovery and nuclear fuel movement have been analyzed in detail for radiation hardness. Finally, a general design approach for radiation-hardened robotics systems has been developed and is presented. This report completes this project which was funded under the Laboratory Directed Research and Development program.

  10. Hydrogen trapping in high-strength steels

    SciTech Connect

    Pound, B.G.

    1998-10-09

    Hydrogen trapping in three high-strength steels -- AerMet 100 and AISI 4340 and H11 -- was studied using a potentiostatic pulse technique. Irreversible trapping constants (k) and hydrogen entry fluxes were determined for these alloys in 1 mol/1 acetic acid/1 mol/1 sodium acetate. The order of the k values for the three steels and two 18Ni maraging steels previously studies inversely parallels their threshold stress intensities for stress corrosion cracking (K{sub 1SCC}). Irreversible trapping in AerMet 100 varies with aging temperature and appears to depend on the type of carbide (Fe{sub 3}C or M{sub 2}C) present. For 4340 steel, k can be correlated with K{sub 1SCC} over a range of yield strengths. The change in k is consistent with a change in the principal type of irreversible trap from matrix boundaries to incoherent Fe{sub 3}C. The principal irreversible traps in H11 at high yield strengths are thought to be similar to those in 4340 steel.

  11. Application of steel 40Kh surface hardened by high-frequency currents in the production of gate valve parts

    SciTech Connect

    Veliev, T.K.; Arifulin, R.K.; Fataliev, N.S.; Safarov, R.S.

    1986-09-01

    Bench tests were performed to determine the change in roughness, planeness, and hardness of the sealing surfaces of parts of gate valves made with steel 40Kh surface-hardened by high-frequency currents (HFC). Most parts of the gate valves for oil wells are now made of steel 38Kh2MYuA containing molybdenum. It was of interest to conduct tests to find another steel (40Kh) with less precious alloying elements and to increase the hardness of the sealing surfaces. The tests showed that steel 40Kh with HFC surface hardening may be recommended for gate parts of straight-through gate valves with specific contact pressure of up to 70 MPa. The torque for controlling the gate must be 0.8-1kN. Tests were also conducted on an experimental batch of Christmas trees and tubing heads; those results are presented.

  12. High-strength iron aluminide alloys

    SciTech Connect

    McKamey, C.G.; Maziasz, P.J.

    1996-06-01

    Past studies have shown that binary Fe{sub 3}Al possesses low creep-rupture strength compared to many other alloys, with creep-rupture lives of less than 5 h being reported for tests conducted at 593{degrees}C and 207 MPa. The combination of poor creep resistance and low room-temperature tensile ductility due to a susceptibility to environmentally-induced dynamic hydrogen embrittlement has limited use of these alloys for structural applications despite their excellent corrosion properties. With regard to the ductility problem, alloy development efforts have produced significant improvements, with ductilities of 10-20% and tensile yield strengths as high as 500 MPa being reported. Likewise, initial improvements in creep resistance have been realized through small additions of Mo, Nb, and Zr.

  13. HIGH STRENGTH CONTROL RODS FOR NEUTRONIC REACTORS

    DOEpatents

    Lustman, B.; Losco, E.F.; Cohen, I.

    1961-07-11

    Nuclear reactor control rods comprised of highly compressed and sintered finely divided metal alloy panticles and fine metal oxide panticles substantially uniformly distributed theretbrough are described. The metal alloy consists essentially of silver, indium, cadmium, tin, and aluminum, the amount of each being present in centain percentages by weight. The oxide particles are metal oxides of the metal alloy composition, the amount of oxygen being present in certain percentages by weight and all the oxygen present being substantially in the form of metal oxide. This control rod is characterized by its high strength and resistance to creep at elevated temperatures.

  14. High-strength iron aluminide alloys

    SciTech Connect

    McKamey, C.G.; Marrero-Santos, Y.; Maziasz, P.J.

    1995-06-01

    Past studies have shown that binary Fe{sub 3}Al possesses low creep-rupture strength compared to many other alloys, with creep-rupture lives of less than 5 h being reported for tests conducted at 593{degrees}C and 207 MPa. The combination of poor creep resistance and low room-temperature tensile density due to a susceptibility to environmentally-induced dynamic hydrogen embrittlement has limited use of these alloys for structural applications, despite their excellent corrosion properties. Improvements in room temperature tensile ductility have been realized mainly through alloying effects, changes in thermomechanical processing to control microstructure, and by control of the specimen`s surface condition. Ductilities of 10-20% and tensile yield strengths as high as 500 MPa have been reported. In terms of creep-rupture strength, small additions of Mo, Nb, and Zr have produced significant improvements, but at the expense of weldability and room-temperature tensile ductility. Recently an alloy containing these additions, designated FA-180, was shown to exhibit a creep-rupture life of over 2000 h after a heat treatment of 1 h at 1150{degrees}C. This study presents the results of creep-rupture tests at various test temperatures and stresses and discusses the results as part of our effort to understand the strengthening mechanisms involved with heat treatment at 1150{degrees}C.

  15. Surface hardening of parts from ferrite-pearlite gray iron

    NASA Astrophysics Data System (ADS)

    Gurevich, Yu. G.; Ovsyannikov, V. E.; Marfitsyn, V. V.; Frolov, V. A.

    2011-10-01

    The possibility of a simple method of chromizing of parts from ferrite-pearlite gray iron is studied theoretically and proved experimentally. A process for diffusion chromizing of parts from this iron is suggested. When followed by surface hardening the process yields a high-hardness surface layer with abrasive strength comparable to that of white chromium cast iron.

  16. Protective claddings for high strength chromium alloys

    NASA Technical Reports Server (NTRS)

    Collins, J. F.

    1971-01-01

    The application of a Cr-Y-Hf-Th alloy as a protective cladding for a high strength chromium alloy was investigated for its effectiveness in inhibiting nitrogen embrittlement of a core alloy. Cladding was accomplished by a combination of hot gas pressure bonding and roll cladding techniques. Based on bend DBTT, the cladding alloy was effective in inhibiting nitrogen embrittlement of the chromium core alloy for up to 720 ks (200hours) in air at 1422 K (2100 F). A significant increase in the bend DBTT occurred with longer time exposures at 1422 K or short time exposures at 1589 K (2400 F).

  17. Constitutive Modeling of Hot Deformation Behavior of High-Strength Armor Steel

    NASA Astrophysics Data System (ADS)

    Bobbili, Ravindranadh; Madhu, Vemuri

    2016-05-01

    The hot isothermal compression tests of high-strength armor steel under a wide range of deformation temperatures (1100-1250 °C) and strain rates of (0.001-1/s) were performed. Based on the experimental data, constitutive models were established using the original Johnson-Cook (JC) model, modified JC model, and strain-compensated Arrhenius model, respectively. The modified JC model considers the coupled effects of strain hardening, strain rate hardening, and thermal softening. Moreover, the prediction accuracy of these developed models was determined by estimating the correlation coefficient ( R) and average absolute relative error (AARE). The results demonstrate that the flow behavior of high-strength armor steel is considerably influenced by the strain rate and temperature. The original JC model is inadequate to provide good description on the flow stress at evaluated temperatures. The modified JC model and strain-compensated Arrhenius model significantly enhance the predictability. It is also observed from the microstructure study that at low strain rates (0.001-0.01/s) and high temperatures (1200-1250 °C), a typical dynamic recrystallization (DRX) occurs.

  18. The special radiation-hardened processors for new highly informative experiments in space

    NASA Astrophysics Data System (ADS)

    Serdin, O. V.; Antonov, A. A.; Dubrovsky, A. G.; Novogilov, E. A.; Zuev, A. L.

    2017-01-01

    The article provides a detailed description of the series of special radiation-hardened microprocessor developed by SRISA for use in space technology. The microprocessors have 32-bit and 64-bit KOMDIV architecture with embedded SpaceWire, RapidIO, Ethernet and MIL-STD-1553B interfaces. These devices are used in space telescope GAMMA-400 data acquisition system, and may also be applied to other experiments in space (such as observatory “Millimetron” etc.).

  19. Optimization of Process Parameters for High Efficiency Laser Forming of Advanced High Strength Steels within Metallurgical Constraints

    NASA Astrophysics Data System (ADS)

    Sheikholeslami, Ghazal; Griffiths, Jonathan; Dearden, Geoff; Edwardson, Stuart P.

    Laser forming (LF) has been shown to be a viable alternative to form automotive grade advanced high strength steels (AHSS). Due to their high strength, heat sensitivity and low conventional formability show early fractures, larger springback, batch-to-batch inconsistency and high tool wear. In this paper, optimisation of the LF process parameters has been conducted to further understand the impact of a surface heat treatment on DP1000. A FE numerical simulation has been developed to analyse the dynamic thermo-mechanical effects. This has been verified against empirical data. The goal of the optimisation has been to develop a usable process window for the LF of AHSS within strict metallurgical constraints. Results indicate it is possible to LF this material, however a complex relationship has been found between the generation and maintenance of hardness values in the heated zone. A laser surface hardening effect has been observed that could be beneficial to the efficiency of the process.

  20. Surface Fatigue Resistance with Induction Hardening

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis; Turza, Alan; Chapman, Mike

    1996-01-01

    Induction hardening has been used for some years to harden the surface and improve the strength and service life of gears and other components. Many applications that employ induction hardening require a relatively long time to finish the hardening process and controlling the hardness of the surface layer and its depth often was a problem. Other surface hardening methods, ie., carbonizing, take a very long time and tend to cause deformations of the toothing, whose elimination requires supplementary finishing work. In double-frequency induction hardening, one uses a low frequency for the preheating of the toothed wheel and a much higher frequency for the purpose of rapidly heating the surface by way of surface hardening.

  1. High early strength calcium phosphate bone cement: effects of dicalcium phosphate dihydrate and absorbable fibers.

    PubMed

    Burguera, Elena F; Xu, Hockin H K; Takagi, Shozo; Chow, Laurence C

    2005-12-15

    Calcium phosphate cement (CPC) sets in situ to form resorbable hydroxyapatite with chemical and crystallographic similarity to the apatite in human bones, hence it is highly promising for clinical applications. The objective of the present study was to develop a CPC that is fast setting and has high strength in the early stages of implantation. Two approaches were combined to impart high early strength to the cement: the use of dicalcium phosphate dihydrate with a high solubility (which formed the cement CPC(D)) instead of anhydrous dicalcium phosphate (which formed the conventional cement CPC(A)), and the incorporation of absorbable fibers. A 2 x 8 design was tested with two materials (CPC(A) and CPC(D)) and eight levels of cement reaction time: 15 min, 30 min, 1 h, 1.5 h, 2 h, 4 h, 8 h, and 24 h. An absorbable suture fiber was incorporated into cements at 25% volume fraction. The Gilmore needle method measured a hardening time of 15.8 min for CPC(D), five-fold faster than 81.5 min for CPC(A), at a powder:liquid ratio of 3:1. Scanning electron microscopy revealed the formation of nanosized rod-like hydroxyapatite crystals and platelet crystals in the cements. At 30 min, the flexural strength (mean +/- standard deviation; n = 5) was 0 MPa for CPC(A) (the paste did not set), (4.2 +/- 0.3) MPa for CPC(D), and (10.7 +/- 2.4) MPa for CPC(D)-fiber specimens, significantly different from each other (Tukey's at 0.95). The work of fracture (toughness) was increased by two orders of magnitude for the CPC(D)-fiber cement. The high early strength matched the reported strength for cancellous bone and sintered porous hydroxyapatite implants. The composite strength S(c) was correlated to the matrix strength S(m): S(c) = 2.16S(m). In summary, substantial early strength was imparted to a moldable, self-hardening and resorbable hydroxyapatite via two synergistic approaches: dicalcium phosphate dihydrate, and absorbable fibers. The new fast-setting and strong cement may help prevent

  2. High strength ferritic alloy-D53

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high strength ferritic alloy is described having from about 0.2% to about 0.8% by weight nickel, from about 2.5% to about 3.6% by weight chromium, from about 2.5% to about 3.5% by weight molybdenum, from about 0.1% to about 0.5% by weight vanadium, from about 0.1% to about 0.5% by weight silicon, from about 0.1% to about 0.6% by weight manganese, from about 0.12% to about 0.20% by weight carbon, from about 0.02% to about 0.1% by weight boron, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight phosphorous, a maximum of about 0.02% by weight sulfur, and the balance iron.

  3. High strength air-dried aerogels

    DOEpatents

    Coronado, Paul R.; Satcher, Jr., Joe H.

    2012-11-06

    A method for the preparation of high strength air-dried organic aerogels. The method involves the sol-gel polymerization of organic gel precursors, such as resorcinol with formaldehyde (RF) in aqueous solvents with R/C ratios greater than about 1000 and R/F ratios less than about 1:2.1. Using a procedure analogous to the preparation of resorcinol-formaldehyde (RF) aerogels, this approach generates wet gels that can be air dried at ambient temperatures and pressures. The method significantly reduces the time and/or energy required to produce a dried aerogel compared to conventional methods using either supercritical solvent extraction. The air dried gel exhibits typically less than 5% shrinkage.

  4. Direct observation of Lomer-Cottrell locks during strain hardening in nanocrystalline nickel by in situ TEM.

    PubMed

    Lee, Joon Hwan; Holland, Troy B; Mukherjee, Amiya K; Zhang, Xinghang; Wang, Haiyan

    2013-01-01

    Strain hardening capability is critical for metallic materials to achieve high ductility during plastic deformation. A majority of nanocrystalline metals, however, have inherently low work hardening capability with few exceptions. Interpretations on work hardening mechanisms in nanocrystalline metals are still controversial due to the lack of in situ experimental evidence. Here we report, by using an in situ transmission electron microscope nanoindentation tool, the direct observation of dynamic work hardening event in nanocrystalline nickel. During strain hardening stage, abundant Lomer-Cottrell (L-C) locks formed both within nanograins and against twin boundaries. Two major mechanisms were identified during interactions between L-C locks and twin boundaries. Quantitative nanoindentation experiments recorded show an increase of yield strength from 1.64 to 2.29 GPa during multiple loading-unloading cycles. This study provides both the evidence to explain the roots of work hardening at small length scales and the insight for future design of ductile nanocrystalline metals.

  5. Process design of press hardening with gradient material property influence

    SciTech Connect

    Neugebauer, R.; Schieck, F.; Rautenstrauch, A.

    2011-05-04

    Press hardening is currently used in the production of automotive structures that require very high strength and controlled deformation during crash tests. Press hardening can achieve significant reductions of sheet thickness at constant strength and is therefore a promising technology for the production of lightweight and energy-efficient automobiles. The manganese-boron steel 22MnB5 have been implemented in sheet press hardening owing to their excellent hot formability, high hardenability, and good temperability even at low cooling rates. However, press-hardened components have shown poor ductility and cracking at relatively small strains. A possible solution to this problem is a selective increase of steel sheet ductility by press hardening process design in areas where the component is required to deform plastically during crash tests. To this end, process designers require information about microstructure and mechanical properties as a function of the wide spectrum of cooling rates and sequences and austenitizing treatment conditions that can be encountered in production environments. In the present work, a Continuous Cooling Transformation (CCT) diagram with corresponding material properties of sheet steel 22MnB5 was determined for a wide spectrum of cooling rates. Heating and cooling programs were conducted in a quenching dilatometer. Motivated by the importance of residual elasticity in crash test performance, this property was measured using a micro-bending test and the results were integrated into the CCT diagrams to complement the hardness testing results. This information is essential for the process design of press hardening of sheet components with gradient material properties.

  6. Development of a Press-Hardened Steel Suitable for Thin Slab Direct Rolling Processing

    NASA Astrophysics Data System (ADS)

    Lee, Jewoong; De Cooman, Bruno C.

    2015-01-01

    The thin slab casting and direct rolling process is a hot-rolled strip production method which has maintained commercial quality steel grades as a major material in many industrial applications due to its low processing cost. Few innovative products have however been developed specifically for production by thin slab direct rolling. Press hardening or hot press forming steel grades which are now widely used to produce structural automotive steel parts requiring ultra-high strength and formability may however offer an opportunity for thin slab direct rolling-specific ultra-high strength products. In this work, a newly designed press hardening steel grade developed specifically for thin slab direct rolling processing is presented. The press hardening steel has a high nitrogen content compared with press hardening steel grades produced by conventional steelmaking routes. Boron and titanium which are key alloying additions in conventional press hardening steel such as the 22MnB5 press hardening steel grade are not utilized. Cr is added in the press hardening steel to obtain the required hardenability. The properties of the new thin slab direct rolling-specific 22MnCrN5 press hardening steel grade are reviewed. The evolution of the microstructure and mechanical properties with increasing amounts of Cr additions from 0.6 to 1.4 wt pct and the effect of the cooling rate during die-quenching were studied by means of laboratory simulations. The selection of the optimum chemical composition range for the thin slab direct rolling-specific 22MnCrN5 steel in press hardening heat treatment conditions is discussed.

  7. HARDENING FROG POINTS BY EXPLOSIVE ENERGY,

    DTIC Science & Technology

    Experiments were made to determine the most efficient method of strain hardening railroad frog points in order to increase their fatigue resistance...Mechanical strain hardening with rolls 40 mm in diameter under a load of 8 tons produced in standard frogs cast from G13L high-manganese steel (AISI...Hadfield steel) a work-hardened surface layer 3-5 mm thick with a hardness of 340 HB. In other experiments, the frogs were hardened by exploding a

  8. Plastic flow, inferred strength, and incipient failure in BCC metals at high pressures, strains, and strain rates

    NASA Astrophysics Data System (ADS)

    Park, Hye-Sook

    2013-06-01

    We present our extensive experimental results from the Omega laser to test models of high pressure, high strain rate strength at ~1 Mbar peak pressures, strains >10%, and strain rates of ~107 s-1 in Ta, V, and Fe, using plastic flows driven by the Rayleigh-Taylor instability. The observed time evolution of the plastic deformation is compared with 2D simulations incorporating a strength model. This methodology allows average values of strength at peak pressure and peak strain rate conditions to be inferred. The observed values of strength are typically factors of 5-10 higher than ambient strength, with contributions coming from pressure hardening (via the shear modulus), and strain rate hardening. For Fe, there is the added contribution from the alpha-epsilon phase transition. Ta has been studied as a function of grain size, and at the high strain rates and short durations of the experiments, no grain size dependence was observed; the observed deformation and inferred strength were independent of grain size. Both Ta and V have been driven to large enough strains that incipient failure (softening) has been observed. Both the Ta and V experiments were compared favorably with multiscale strength models, with the conclusion that the Ta deformation was in the thermal activation regime, whereas the V deformation was in the phonon drag regime. Finally, preliminary results of new iron RT strength experiments done at ~1 Mbar pressures, and ~107 s-1 strain rates, well beyond the alpha-epsilon phase transition, will be given. This work was performed under the auspices of the Lawrence Livermore National Security, LLC, (LLNS) under Contract No. DE-AC52-07NA27344.

  9. Microstructure evolution and mechanical behavior of a high strength dual-phase steel under monotonic loading

    SciTech Connect

    Nesterova, E.V.; Bouvier, S.; Bacroix, B.

    2015-02-15

    Transmission electron microscopy (TEM) microstructures of a high-strength dual-phase steel DP800 have been examined after moderate plastic deformations in simple shear and uniaxial tension. Special attention has been paid to the effect of the intergranular hard phase (martensite) on the microstructure evolution in the near-grain boundary regions. Quantitative parameters of dislocation patterning have been determined and compared with the similar characteristics of previously examined single-phase steels. The dislocation patterning in the interiors of the ferrite grains in DP800 steel is found to be similar to that already observed in the single-phase IF (Interstitial Free) steel whereas the martensite-affected zones present a delay in patterning and display very high gradients of continuous (gradual) disorientations associated with local internal stresses. The above stresses are shown to control the work-hardening of dual-phase materials at moderate strains for monotonic loading and are assumed to influence their microstructure evolution and mechanical behavior under strain-path changes. - Highlights: • The microstructure evolution has been studied by TEM in a DP800 steel. • It is influenced by both martensite and dislocations in the initial state. • The DP800 steel presents a high work-hardening rate due to internal stresses.

  10. Local heat treatment of high strength steels with zoom-optics and 10kW-diode laser

    NASA Astrophysics Data System (ADS)

    Baumann, Markus; Krause, Volker; Bergweiler, Georg; Flaischerowitz, Martin; Banik, Janko

    2012-03-01

    High strength steels enable new solutions for weight optimized car bodies without sacrificing crash safety. However, cold forming of these steels is limited due to the need of high press capacity, increased tool wear, and limitations in possible geometries. One can compensate for these drawbacks by local heat treatment of the blanks. In high-deformation areas the strength of the material is reduced and the plasticity is increased by diode laser irradiation. Local heat treatment with diode laser radiation could also yield key benefits for the applicability of press hardened parts. High strength is not desired all over the part. Joint areas or deformation zones for requested crash properties require locally reduced strength. In the research project "LOKWAB" funded by the German Federal Ministry of Education and Research (BMBF), heat treatment of high strength steels was investigated in cooperation with Audi, BMW, Daimler, ThyssenKrupp, Fraunhofer- ILT, -IWU and others. A diode laser with an output power of 10 kW was set up to achieve acceptable process speed. Furthermore a homogenizing zoom-optics was developed, providing a rectangular focus with homogeneous power density. The spot size in x- and y-direction can be changed independently during operation. With pyrometer controlled laser power the surface temperature is kept constant, thus the laser treated zone can be flexibly adapted to the needs. Deep-drawing experiments show significant improvement in formability. With this technique, parts can be manufactured, which can conventionally only be made of steel with lower strength. Locally reduced strength of press hardened serial parts was demonstrated.

  11. Friction Stir Spot Welding (FSSW) of Advanced High Strength Steel (AHSS)

    SciTech Connect

    Santella, M. L.; Hovanski, Yuri; Pan, Tsung-Yu

    2012-04-16

    Friction stir spot welding (FSSW) is applied to join advanced high strength steels (AHSS): galvannealed dual phase 780 MPa steel (DP780GA), transformation induced plasticity 780 MPa steel (TRIP780), and hot-stamped boron steel (HSBS). A low-cost Si3N4 ceramic tool was developed and used for making welds in this study instead of polycrystalline cubic boron nitride (PCBN) material used in earlier studies. FSSW has the advantages of solid-state, low-temperature process, and the ability of joining dissimilar grade of steels and thicknesses. Two different tool shoulder geometries, concave with smooth surface and convex with spiral pattern, were used in the study. Welds were made by a 2-step displacement control process with weld time of 4, 6, and 10 seconds. Static tensile lap-shear strength achieved 16.4 kN for DP780GA-HSBS and 13.2kN for TRIP780-HSBS, above the spot weld strength requirements by AWS. Nugget pull-out was the failure mode of the joint. The joining mechanism was illustrated from the cross-section micrographs. Microhardness measurement showed hardening in the upper sheet steel (DP780GA or TRIP780) in the weld, but softening of HSBS in the heat-affect zone (HAZ). The study demonstrated the feasibility of making high-strength AHSS spot welds with low-cost tools.

  12. An analytical electron microscopy study of paraequilibrium cementite precipitation in ultra-high-strength steel

    NASA Astrophysics Data System (ADS)

    Ghosh, G.; Olson, G. B.; Campbell, C. E.

    1999-03-01

    To support quantitative design of ultra-high-strength (UHS) secondary-hardening steels, the precipitation of cementite prior to the precipitation of the M2C phase is investigated using a model alloy. The microstructure of cementite is investigated by transmission electron microscopy (TEM) techniques. Consistent with earlier studies on tempering of Fe-C martensite, lattice imaging of cementite suggests microsyntactic intergrowth of M5C2 (Hägg carbide). The concentration of substitutional alloying elements in cementite are quantified by high-resolution analytical electron microscopy (AEM) using extraction replica specimens. Quantification of the substitutional elements in cementite confirms its paraequilibrium (PE) state with ferrite at the very early stage of tempering. The implications of these results are discussed in terms of the thermodynamic driving force for nucleation of the primary-strengthening, coherent M2C carbide phase. The ferrite-cementite PE condition reduces the carbon concentration in the ferrite matrix with a significant reduction of M2C driving force. The kinetics of dissolution of PE cementite and its transition to other intermediate states will also influence the kinetics of secondary hardening behavior in UHS steels.

  13. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process

    PubMed Central

    Wang, Hui–Yuan; Yu, Zhao–Peng; Zhang, Lei; Liu, Chun–Guo; Zha, Min; Wang, Cheng; Jiang, Qi–Chuan

    2015-01-01

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30–60 μm, exhibiting a typical basal texture, fine grains of 1–5 μm and ultrafine (sub) grains of 200–500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application. PMID:26603776

  14. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process

    NASA Astrophysics Data System (ADS)

    Wang, Hui–Yuan; Yu, Zhao–Peng; Zhang, Lei; Liu, Chun–Guo; Zha, Min; Wang, Cheng; Jiang, Qi–Chuan

    2015-11-01

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30-60 μm, exhibiting a typical basal texture, fine grains of 1-5 μm and ultrafine (sub) grains of 200-500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application.

  15. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process.

    PubMed

    Wang, Hui-Yuan; Yu, Zhao-Peng; Zhang, Lei; Liu, Chun-Guo; Zha, Min; Wang, Cheng; Jiang, Qi-Chuan

    2015-11-25

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30-60 μm, exhibiting a typical basal texture, fine grains of 1-5 μm and ultrafine (sub) grains of 200-500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application.

  16. System-Level Radiation Hardening

    NASA Technical Reports Server (NTRS)

    Ladbury, Ray

    2014-01-01

    Although system-level radiation hardening can enable the use of high-performance components and enhance the capabilities of a spacecraft, hardening techniques can be costly and can compromise the very performance designers sought from the high-performance components. Moreover, such techniques often result in a complicated design, especially if several complex commercial microcircuits are used, each posing its own hardening challenges. The latter risk is particularly acute for Commercial-Off-The-Shelf components since high-performance parts (e.g. double-data-rate synchronous dynamic random access memories - DDR SDRAMs) may require other high-performance commercial parts (e.g. processors) to support their operation. For these reasons, it is essential that system-level radiation hardening be a coordinated effort, from setting requirements through testing up to and including validation.

  17. Structural application of high strength, high temperature ceramics

    NASA Technical Reports Server (NTRS)

    Hall, W. B.

    1982-01-01

    The operation of rocket engine turbine pumps is limited by the temperature restrictions of metallic components used in the systems. Mechanical strength and stability of these metallic components decrease drastically at elevated temperatures. Ceramic materials that retain high strength at high temperatures appear to be a feasible alternate material for use in the hot end of the turbopumps. This project identified and defined the processing parameters that affected the properties of Si3N4, one of candidate ceramic materials. Apparatus was assembled and put into operation to hot press Si3N4 powders into bulk material for in house evaluation. A work statement was completed to seek outside contract services to design, manufacture, and evaluate Si3N4 components in the service environments that exists in SSME turbopumps.

  18. High Strength Steel Weldment Reliability: Weld Metal Hydrogen Trapping.

    DTIC Science & Technology

    1998-02-01

    additions to welding consumables to control weld metal hydrogen and thus reduce susceptibility to cold cracking in high strength steel weldments. 14...applying weld metal hydrogen trapping to improve the resistance to hydrogen cracking in welding of high strength steels . Hydrogen cracking in high...requirements which are necessary to prevent hydrogen cracking in high strength steel welding. Common practices to prevent hydrogen cracking in steel

  19. High CO2 atmosphere modulating the phenolic response associated with cell adhesion and hardening of Annona cherimola fruit stored at chilling temperature.

    PubMed

    Maldonado, Roberto; Molina-Garcia, Antonio D; Sanchez-Ballesta, Maria T; Escribano, Maria I; Merodio, Carmen

    2002-12-18

    Phenylalanine ammonia-lyase (PAL, EC 4.3.1.5.) activity, tanning ability, and polyphenols levels were measured in cherimoya (Annona cherimola Mill.) fruit treated with 20% CO(2) + 20% O(2) + 60% N(2) for 1, 3, or 6 days during chilling temperature (6 degrees C) storage. The residual effect of CO(2) after transfer to air was also studied. These observations were correlated with texture and cellular characteristics, visualized by cryo-SEM. Tanning ability and the early increase in tannin polyphenols induced by chilling temperature were reduced by CO(2) treatment. Conversely, high CO(2) atmosphere enhanced the nontannin polyphenol fraction as compared with fruit stored in air. Lignin accumulation and PAL activation observed in untreated fruit after prolonged storage at chilling temperature were prevented by high CO(2). Moreover, the restraining effect on lignification was less effective when the CO(2) treatment was prolonged for 6 days. In addition, fruits held at these conditions had greater firmness and the histological characterization of the separation between cells was similar to that in untreated fruits. We conclude that CO(2) treatment modulates the phenolic response that seems to regulate the strength of cell adhesion and so to prevent hardening caused by chilling temperature storage.

  20. Gaseous hydrogen embrittlement of high strength steels

    NASA Technical Reports Server (NTRS)

    Gangloff, R. P.; Wei, R. P.

    1977-01-01

    The effects of temperature, hydrogen pressure, stress intensity, and yield strength on the kinetics of gaseous hydrogen assisted crack propagation in 18Ni maraging steels were investigated experimentally. It was found that crack growth rate as a function of stress intensity was characterized by an apparent threshold for crack growth, a stage where the growth rate increased sharply, and a stage where the growth rate was unchanged over a significant range of stress intensity. Cracking proceeded on load application with little or no detectable incubation period. Gaseous hydrogen embrittlement susceptibility increased with increasing yield strength.

  1. A New Perspective on Fatigue Performance of Advanced High- Strength Steels (AHSS) GMAW Joints

    SciTech Connect

    Feng, Zhili; Chiang, Dr. John; Kuo, Dr. Min; Jiang, Cindy; Sang, Yan

    2008-01-01

    Weld fatigue performance is a critical aspect for application of advanced high-strength steels (AHSS) in automotive body structures. A comparative study has been conducted to evaluate the fatigue life of AHSS welds. The material studied included seven AHSS of various strength levels - DP 600, DP 780, DP 980, M130, M220, solution annealed boron and fully hardened boron steels. Two conventional steels, HSLA 590 and DR 210, were also included for baseline comparison. Lap fillet welds were made on 2-mm nominal thick sheets by the gas metal arc welding process (GMAW). Fatigue test was conducted under a number of stress levels to obtain the S/N curves of the weld joints. It was found that, unlike in the static and impact loading conditions, the fatigue performance of AHSS is not influenced by the HAZ softening in AHSS. There are appreciable differences in the fatigue lives among different AHSS. Changes in weld parameters can influence the fatigue life of the weld joints, particularly of these of higher strength AHSS. A model is developed to predict the fatigue performance of AHSS welds. The validity of the model is benchmarked with the experimental results. This model is capable to capture the effects of weld geometry and weld microstructure and strength on the fatigue performance experimentally observed. The theoretical basis and application of the newly developed fatigue modeling methodology will be discussed.

  2. Evaluation of high strength, high conductivity CuNiBe alloys for fusion energy applications

    SciTech Connect

    Zinkle, Steven J

    2014-06-01

    The unirradiated tensile properties for several different heats and thermomechanical treatment conditions of precipitation strengthened Hycon 3HPTM CuNiBe (Cu-2%Ni-0.35%Be in wt.%) have been measured over the temperature range of 20-500 C for longitudinal and long transverse orientations. The room temperature electrical conductivity has also been measured for several heats, and the precipitate microstructure was characterized using transmission electron microscopy. The CuNiBe alloys exhibit very good combination of strength and conductivity at room temperature, with yield strengths of 630-725 MPa and electrical conductivities of 65-72% International Annealed Copper Standard (IACS). The strength remained relatively high at all test temperatures, with yield strengths of 420-520 MPa at 500 C. However, low levels of ductility (<5% uniform elongation) were observed at test temperatures above 200-250 C, due to flow localization near grain boundaries (exacerbated by having only 10-20 grains across the gage thickness of the miniaturized sheet tensile specimens). Scanning electron microscopy observation of the fracture surfaces found a transition from ductile transgranular to ductile intergranular fracture with increasing test temperature. Fission neutron irradiation to a dose of ~0.7 displacements per atom (dpa) at temperatures between 100 and 240 C produced a slight increase in strength and a significant decrease in ductility. The measured tensile elongation increased with increasing irradiation temperature, with a uniform elongation of ~3.3% observed at 240 C. The electrical conductivity decreased slightly following irradiation, due to the presence of defect clusters and Ni, Zn, Co transmutation products. Considering also previously published fracture toughness data, this indicates that CuNiBe alloys have irradiated tensile and electrical properties comparable or superior to CuCrZr and oxide dispersion strengthened copper at temperatures <250 C, and may be an attractive

  3. HIGH STRENGTH GLASS FIBERS DEVELOPMENT PROGRAM

    DTIC Science & Technology

    Contents: Status of information relative to commercial fiberglass Intrinsic strength of the glass fiber Degree of surface damage existing in...the fibers after processing into the filament wound structure Failure mechanisms in a filament wound structure Need for understanding in two distinct problem areas

  4. Silicon nitride having a high tensile strength

    DOEpatents

    Pujari, V.K.; Tracey, D.M.; Foley, M.R.; Paille, N.I.; Pelletier, P.J.; Sales, L.C.; Willkens, C.A.; Yeckley, R.L.

    1996-11-05

    A silicon nitride ceramic is disclosed comprising: (a) inclusions no greater than 25 microns in length, (b) agglomerates no greater than 20 microns in diameter, and (c) a surface finish of less than about 8 microinches, said ceramic having a four-point flexural strength of at least about 900 MPa. 4 figs.

  5. Silicon nitride having a high tensile strength

    DOEpatents

    Pujari, Vimal K.; Tracey, Dennis M.; Foley, Michael R.; Paille, Norman I.; Pelletier, Paul J.; Sales, Lenny C.; Willkens, Craig A.; Yeckley, Russell L.

    1996-01-01

    A silicon nitride ceramic comprising: a) inclusions no greater than 25 microns in length, b) agglomerates no greater than 20 microns in diameter, and c) a surface finish of less than about 8 microinches, said ceramic having a four-point flexural strength of at least about 900 MPa.

  6. Development of K-Basin High-Strength Homogeneous Sludge Simulants and Correlations Between Unconfined Compressive Strength and Shear Strength

    SciTech Connect

    Onishi, Yasuo; Baer, Ellen BK; Chun, Jaehun; Yokuda, Satoru T.; Schmidt, Andrew J.; Sande, Susan; Buchmiller, William C.

    2011-02-20

    K-Basin sludge will be stored in the Sludge Transport and Storage Containers (STSCs) at an interim storage location on Central Plateau before being treated and packaged for disposal. During the storage period, sludge in the STSCs may consolidate/agglomerate, potentially resulting in high-shear-strength material. The Sludge Treatment Project (STP) plans to use water jets to retrieve K-Basin sludge after the interim storage. STP has identified shear strength to be a key parameter that should be bounded to verify the operability and performance of sludge retrieval systems. Determining the range of sludge shear strength is important to gain high confidence that a water-jet retrieval system can mobilize stored K-Basin sludge from the STSCs. The shear strength measurements will provide a basis for bounding sludge properties for mobilization and erosion. Thus, it is also important to develop potential simulants to investigate these phenomena. Long-term sludge storage tests conducted by Pacific Northwest National Laboratory (PNNL) show that high-uranium-content K-Basin sludge can self-cement and form a strong sludge with a bulk shear strength of up to 65 kPa. Some of this sludge has 'paste' and 'chunks' with shear strengths of approximately 3-5 kPa and 380-770 kPa, respectively. High-uranium-content sludge samples subjected to hydrothermal testing (e.g., 185 C, 10 hours) have been observed to form agglomerates with a shear strength up to 170 kPa. These high values were estimated by measured unconfined compressive strength (UCS) obtained with a pocket penetrometer. Due to its ease of use, it is anticipated that a pocket penetrometer will be used to acquire additional shear strength data from archived K-Basin sludge samples stored at the PNNL Radiochemical Processing Laboratory (RPL) hot cells. It is uncertain whether the pocket penetrometer provides accurate shear strength measurements of the material. To assess the bounding material strength and potential for erosion, it

  7. Process of vacuum hardening of cutting and sharpening tools of high-speed steels in belt furnaces

    NASA Astrophysics Data System (ADS)

    Tarasovi, A. N.

    1996-12-01

    The technical possibilities of vacuum elevator and bell furnaces commonly used for brazing and annealing precision parts in instrument-making and electronics can be widened. Small thin-blade tools of powder steels R6M5-P, 10R6M5-MP and "silver" steels R6M5, R6M5K5 with a minimum tolerance for sizing after hardening at a low cooling rate have high operational properties. The present paper is devoted to the process of heat treatment of special tools of the listed steels used to cut and shape ribbons, rods, and foils of alloys 36NKhTYu, 29NK, BrB2 in vacuum bcil furnaces under conditions of batch and small-batch production in electrical-engineering enterprises.

  8. PHETS (Permanent High Explosive Test Site) lightning hardening program: Misty Picture Event. Final report, January-November 1987

    SciTech Connect

    Chapman, G.P.; Gardner, R.L.; Lu, G.S.; Rison, W.; Gurbaxani, S.H.

    1988-06-01

    The Permanent High Explosive Test Site (PHETS) test-bed electrical topology and data flow are presented along with various equipments used in the topology. Using this information, recommendations are made to harden the test-bed instrumentation to electrical transients. These transients may be caused by lightning or electrostatic discharge. Specific attention is given to the junction box design, the shorting blocks, use of shielded cables, protection of the sensors, and the instrumentation bunker/container. Additional attention is given to the protection of personnel from lightning effects. Also, it is recommended the optimum design is of a Faraday-cage concept that completely encases the instrumentation from sensor to permanent recording medium. The optimum design should be prototyped and tested using the Precision Test bed and current injection before general application to the PHETS.

  9. High-strength concrete for Peacekeeper facilities

    NASA Astrophysics Data System (ADS)

    Saucier, K. L.

    1984-03-01

    An investigation is described which was conducted to determine the processes and techniques required to produce portland-cement concrete with a compressive strength of 15,000 psi or greater using conventional concreting methods and equipment, and to develop physical property data on the mixtures. It was permitted that special materials and admixtures be used, but a requirement was set that the aggregates and cements be selected from those available in the Cheyenne, Wyoming, area. Results indicated that it is feasible to achieve the 15,000-psi compressive strengths but that workability may decrease over a 2-hour period, and this latter development should be studied under job conditions. It is recommended that: (1) all materials and procedures to be used on a specific project be tested in the laboratory for basic property information, and (2) selected mixtures be tested in the field under expected environmental conditions prior to actual job use.

  10. High-temperature strength of sapphire

    NASA Astrophysics Data System (ADS)

    Harris, Daniel C.

    2000-10-01

    The Sapphire Statistical Characterization and Risk Reduction Program tested approximately 1500 4-point flexure bars with different crystal orientations at different temperatures to establish a mechanical strength database for engineering design. Sapphire coupons were selected to represent surfaces on two different missile windows and a missile dome. Sapphire was obtained from the same suppliers used for the windows or dome and, as much as possible, coupons were fabricated in the same manner as the corresponding part of the window or dome. Perhaps the most interesting result was that sapphire from one fabricator was 50% stronger than sapphire made to the same specifications from the same blanks by another fabricator. In laser heating tests, sapphire performed better than predicted from flexure tests. When a compliant layer of graphite was used as a pad between the test specimens and the load fixture, sapphire in which the principal axis of tension and compression was parallel to the c-axis increased in apparent strength by a factor of 2 - 3. Strengths of other crystal orientations were not significantly affected by the graphite pads, but the incidence of twinning at 883 K was reduced by graphite.

  11. Influence of electrified surface of cementitious materials on structure formation of hardened cement paste

    NASA Astrophysics Data System (ADS)

    Alekseev, A.; Gusakov, A.

    2015-01-01

    To provide high strength and durability of concrete it is necessary to study the influence of physical and chemical and mechanical principles of dispersed cementitious systems. The experimental bench was developed to study the influence of electrified surface of cementitious materials on structure formation of hardened cement paste. The test bench allows accelerating the processes of dissolution of cementing materials in water due to influence of electric discharge on their surface. Cement activation with high-voltage corona discharge when AC current is applied allows increasing the ultimate compressive strength of hardened cement paste by 46% at the age of one day and by 20% at the age of 28 days.

  12. A One Chip Hardened Solution for High Speed SpaceWire System Implementations. Session: Components

    NASA Technical Reports Server (NTRS)

    Marshall, Joseph R.; Berger, Richard W.; Rakow, Glenn P.

    2007-01-01

    An Application Specific Integrated Circuit (ASIC) that implements the SpaceWire protocol has been developed in a radiation hardened 0.25 micron CMOS technology. This effort began in March 2003 as a joint development between the NASA Goddard Space Flight Center (GSFC) and BAE Systems. The BAE Systems SpaceWire ASIC is comprised entirely of reusable core elements, many of which are already flight-proven. It incorporates a router with 4 SpaceWire ports and two local ports, dual PC1 bus interfaces, a microcontroller, 32KB of internal memory, and a memory controller for additional external memory use. The SpaceWire cores are also reused in other ASICs under development. The SpaceWire ASIC is planned for use on the Geostationary Operational Environmental Satellites (GOES)-R, the Lunar Reconnaissance Orbiter (LRO) and other missions. Engineering and flight parts have been delivered to programs and users. This paper reviews the SpaceWire protocol and those elements of it that have been built into the current and next SpaceWire reusable cores and features within the core that go beyond the current standard and can be enabled or disabled by the user. The adaptation of SpaceWire to BAE Systems' On Chip Bus (OCB) for compatibility with the other reusable cores will be reviewed and highlighted. Optional configurations within user systems and test boards will be shown. The physical implementation of the design will be described and test results from the hardware will be discussed. Application of this ASIC and other ASICs containing the SpaceWire cores and embedded microcontroller to Plug and Play and reconfigurable implementations will be described. Finally, the BAE Systems roadmap for SpaceWire developments will be updated, including some products already in design as well as longer term plans.

  13. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect

    Hovanski, Yuri; Grant, Glenn J.; Santella, M. L.

    2009-11-13

    Friction stir spot welding techniques were developed to successfully join several advanced high strength steels. Two distinct tool materials were evaluated to determine the effect of tool materials on the process parameters and joint properties. Welds were characterized primarily via lap shear, microhardness, and optical microscopy. Friction stir spot welds were compared to the resistance spot welds in similar strength alloys by using the AWS standard for resistance spot welding high strength steels. As further comparison, a primitive cost comparison between the two joining processes was developed, which included an evaluation of the future cost prospects of friction stir spot welding in advanced high strength steels.

  14. Experience of high-nitrogenous steel powder application in repairs and surface hardening of responsible parts for power equipment by plasma spraying

    NASA Astrophysics Data System (ADS)

    Kolpakov, A. S.; Kardonina, N. I.

    2016-02-01

    The questions of the application of novel diffusion-alloying high-nitrogenous steel powders for repair and surface hardening of responsible parts of power equipment by plasma spraying are considered. The appropriateness of the method for operative repair of equipment and increasing its service life is justified. General data on the structure, properties, and manufacture of nitrogen-, aluminum-, and chromium-containing steel powders that are economically alloyed using diffusion are described. It is noted that the nitrogen release during the decomposition of iron nitrides, when heating, protects the powder particles from oxidation in the plasma jet. It is shown that the coating retains 50% of nitrogen that is contained in the powder. Plasma spraying modes for diffusion-alloying high-nitrogenous steel powders are given. The service properties of plasma coatings based on these powders are analyzed. It is shown that the high-nitrogenous steel powders to a nitrogen content of 8.9 wt % provide the necessary wear resistance and hardness of the coating and the strength of its adhesion to the substrate and corrosion resistance to typical aggressive media. It is noted that increasing the coating porosity promotes stress relaxation and increases its thickness being limited with respect to delamination conditions in comparison with dense coatings on retention of the low defectiveness of the interface and high adhesion to the substrate. The examples of the application of high-nitrogenous steel powders in power engineering during equipment repairs by service companies and overhaul subdivisions of heat power plants are given. It is noted that the plasma spraying of diffusion-alloyed high-nitrogenous steel powders is a unique opportunity to restore nitrided steel products.

  15. Quantitative analysis of artifacts in 4D DSA: the relative contributions of beam hardening and scatter to vessel dropout behind highly attenuating structures

    NASA Astrophysics Data System (ADS)

    Hermus, James; Szczykutowicz, Timothy P.; Strother, Charles M.; Mistretta, Charles

    2014-03-01

    When performing Computed Tomographic (CT) image reconstruction on digital subtraction angiography (DSA) projections, loss of vessel contrast has been observed behind highly attenuating anatomy, such as dental implants and large contrast filled aneurysms. Because this typically occurs only in a limited range of projection angles, the observed contrast time course can potentially be altered. In this work, we have developed a model for acquiring DSA projections that models both the polychromatic nature of the x-ray spectrum and the x-ray scattering interactions to investigate this problem. In our simulation framework, scatter and beam hardening contributions to vessel dropout can be analyzed separately. We constructed digital phantoms with large clearly defined regions containing iodine contrast, bone, soft issue, titanium (dental implants) or combinations of these materials. As the regions containing the materials were large and rectangular, when the phantoms were forward projected, the projections contained uniform regions of interest (ROI) and enabled accurate vessel dropout analysis. Two phantom models were used, one to model the case of a vessel behind a large contrast filled aneurysm and the other to model a vessel behind a dental implant. Cases in which both beam hardening and scatter were turned off, only scatter was turned on, only beam hardening was turned on, and both scatter and beam hardening were turned on, were simulated for both phantom models. The analysis of this data showed that the contrast degradation is primarily due to scatter. When analyzing the aneurysm case, 90.25% of the vessel contrast was lost in the polychromatic scatter image, however only 50.5% of the vessel contrast was lost in the beam hardening only image. When analyzing the teeth case, 44.2% of the vessel contrast was lost in the polychromatic scatter image and only 26.2% of the vessel contrast was lost in the beam hardening only image.

  16. Proceedings: 1986 Workshop on Advanced High-Strength Materials

    SciTech Connect

    1989-05-01

    Stress corrosion cracking (SCC) has contributed to many in-service failures of high-strength LWR components. In 25 workshop presentations, this report addresses the effects of metallurgical factors, manufacturing processes, design improvements, and installation practices on the resistance of high-strength alloys to SCC.

  17. Strength of the aluminium alloy 6082-T6 under high strain-rate conditions

    SciTech Connect

    Harrigan, J. J.; Millett, J. C. F.; Bourne, N. K.

    2007-12-12

    The measurement of shear strength via the use of lateral stress gauges has been shown to be a viable technique in a number of materials. An experimental investigation on the intermediate-rate behaviour and shock response of the aluminium alloy, 6082-T6, is reported here. Results obtained using the lateral stress gauge technique show that the shear strength increases with impact stress. The lateral stress behind the shock front is seen to be relatively flat, unlike many other face-centred cubic metals and alloys, where a decrease in lateral stress indicates an increase in shear strength. This unusal response may be a reflection of the high stacking fault energy of aluminium and its alloys resulting in a reduction of the work hardening (i.e. increases in dislocation and/or twin density). Further plate impact results show that the Hugoniot of 6082-T6 is in effect identical to that of the more widely known 6061-T6. Split Hopkinson pressure bar results are used to provide a fuller picture of the rate-dependant behaviour of 6082-T6 over a range of loading rates and conditions.

  18. Ductilization of High-Strength Magnesium Alloys

    DTIC Science & Technology

    2012-09-17

    Wang thermodynamic model previously validated in high-performance steels . The calculations identify the cohesion enhancing potencies of grain boundary...thermodynamic model previously validated in high-performance steels . The calculations identify the cohesion enhancing potencies of grain boundary...boundary cohesion, based on the Rice-Wang thermodynamic model previously validated in high-performance steels . The calculations identify the cohesion

  19. Increasing Lean Mass and Strength: A Comparison of High Frequency Strength Training to Lower Frequency Strength Training.

    PubMed

    Thomas, Michael H; Burns, Steve P

    The purpose of this study was to determine the effect strength training frequency has on improvements in lean mass and strength. Participants were 7 women and 12 men, age (χ̄= 34.64 years ± 6.91 years), with strength training experience, training age (χ̄= 51.16 months ± 39.02 months). Participants were assigned to one of two groups to equal baseline group demographics. High frequency training group (HFT) trained each muscle group as the agonist, 3 times per week, exercising with 3 sets per muscle group per session (3 total body workouts). Low frequency training group (LFT) trained each muscle group as the agonist one time per week, completing all 9 sets during that one workout. LFT consisted of a routine split over three days: 1) pectoralis, deltoids, and triceps; 2) upper back and biceps; 3) quadriceps, hamstrings, calves, and abdominals. Following eight weeks of training, HFT increased lean mass by 1.06 kg ± 1.78 kg, (1.9%), and LFT increased lean mass by .99 kg ± 1.31 kg, (2.0%). HFT strength improvements on the chest press was 9.07 kg ± 6.33 kg, (11%), and hack squat 20.16 kg ± 11.59 kg, (21%). LFT strength improvements on chest press was 5.80kg ± 4.26 kg, (7.0%), and hack squat 21.83 kg ± 11.17 kg, (24 %). No mean differences between groups were significant. These results suggest that HFT and LFT of equal set totals result in similar improvements in lean mass and strength, following 8 weeks of strength training.

  20. Tribotechnical and Energy Assessment of Parts of Working Members of Cultivating Machines After Carburizing and Laser Hardening

    NASA Astrophysics Data System (ADS)

    Pyndak, V. I.; Novikov, A. E.

    2016-07-01

    Results of experimental studies of low-carbon steel 20 and high-carbon steels of types 70 and 65G after carburizing, heat treatment and laser hardening are presented. The variation of the microhardness of the surface layers of the steels and of their wear resistance due to different variants of hardening is determined. Optimum modes of treatment aimed at raising the strength and wear resistance are suggested for the steels used for working members of cultivating machines.

  1. Characterization of the thermal performance of high heat flux systems at the Laser Hardened Materials Evaluation Laboratory

    NASA Astrophysics Data System (ADS)

    Lander, Michael L.; Bagford, John O.; North, Mark T.; Hull, Robert J.

    1996-11-01

    When developing a high-heat-flux system, it is important to be able to test the system under relevant thermal conditions and environmental surroundings. Thermal characterization testing is best performed in parallel with analysis and design. This permits test results to impact materials selection and systems design decisions. This paper describes the thermal testing and characterization capabilities of the Laser Hardened Materials Evaluation Laboratory located at Wright-Patterson Air Force Base, Ohio. The facility features high-power carbon dioxide (CO2$ and neodymium:glass laser systems that can be teamed with vacuum chambers, wind tunnels, mechanical loading machines and/or ambient test sites to create application-specific thermal and environmental conditions local to the material sample or system. Representative results from recently conducted test series are summarized. The test series described demonstrate the successful use of a high power CO2 laser paired with environment simulation capability to : 1) simulate the expected in-service heat load on a newly developed heat transfer device to ensure its efficient operation prior to design completion, 2) simulate the heat load expected for a laser diode array cooler, 3) produce thermal conditions needed to test a radiator concept designed for space-based operation, and 4) produce thermal conditions experienced by materials use din solid rocket motor nozzles. Test diagnostics systems used to collect thermal and mechanical response data from the test samples are also described.

  2. Correlation of microstructure, tensile properties and hole expansion ratio in cold rolled advanced high strength steels

    NASA Astrophysics Data System (ADS)

    Terrazas, Oscar R.

    The demand for advanced high strength steels (AHSS) with higher strengths is increasing in the automotive industry. While there have been major improvements recently in the trade-off between ductility and strength, sheared-edge formability of AHSS remains a critical issue. AHSS sheets exhibit cracking during stamping and forming operations below the predictions of forming limits. It has become important to understand the correlation between microstructure and sheared edge formability. The present work investigates the effects of shearing conditions, microstructure, and tensile properties on sheared edge formability. Seven commercially produced steels with tensile strengths of 1000 +/- 100 MPa were evaluated: five dual-phase (DP) steels with different compositions and varying microstructural features, one trip aided bainitic ferrite (TBF) steel, and one press-hardened steel tempered to a tensile strength within the desired range. It was found that sheared edge formability is influenced by the martensite in DP steels. Quantitative stereology measurements provided results that showed martensite size and distribution affect hole expansion ratio (HER). The overall trend is that HER increases with more evenly dispersed martensite throughout the microstructure. This microstructure involves a combination of martensite size, contiguity, mean free distance, and number of colonies per unit area. Additionally, shear face characterization showed that the fracture and burr region affect HER. The HER decreases with increasing size of fracture and burr region. With a larger fracture and burr region more defects and/or micro-cracks will be present on the shear surface. This larger fracture region on the shear face facilitates cracking in sheared edge formability. Finally, the sheared edge formability is directly correlated to true fracture strain (TFS). The true fracture strain from tensile samples correlates to the HER values. HER increases with increasing true fracture strain.

  3. High-strength silicon carbides by hot isostatic pressing

    NASA Technical Reports Server (NTRS)

    Dutta, Sunil

    1989-01-01

    Silicon carbide has strong potential for heat engine hardware and other high-temperature applications because of its low density, good strength, high oxidation resistance, and good high-temperature creep resistance. Hot isostatic pressing (HIP) was used for producing alpha and beta silicon carbide (SiC) bodies with near-theoretical density, ultrafine grain size, and high strength at processing temperatures of 1900 to 2000 C. The HIPed materials exhibited ultrafine grain size. Furthermore, no phase transformation from beta to alpha was observed in HIPed beta-SiC. Both materials exhibited very high average flexural strength. It was also shown that alpha-SiC bodies without any sintering aids, when HIPed to high final density, can exhibit very high strength. Fracture toughness K (sub C) values were determined to be 3.6 to 4.0 MPa m (sup 1/2) for HIPed alpha-SiC and 3.7 to 4.1 MPa m (sup 1/2) for HIPed beta-SiC. In the HIPed specimens strength-controlling flaws were typically surface related. In spite of improvements in material properties such as strength and fracture toughness by elimination of the larger strength-limiting flaws and by grain size refinement, HIPing has no effect on the Weibull modulus.

  4. High-strength silicon carbides by hot isostatic pressing

    NASA Technical Reports Server (NTRS)

    Dutta, Sunil

    1988-01-01

    Silicon carbide has strong potential for heat engine hardware and other high-temperature applications because of its low density, good strength, high oxidation resistance, and good high-temperature creep resistance. Hot isostatic pressing (HIP) was used for producing alpha and beta silicon carbide (SiC) bodies with near-theoretical density, ultrafine grain size, and high strength at processing temperatures of 1900 to 2000 C. The HIPed materials exhibited ultrafine grain size. Furthermore, no phase transformation from beta to alpha was observed in HIPed beta-SiC. Both materials exhibited very high average flexural strength. It was also shown that alpha-SiC bodies without any sintering aids, when HIPed to high final density, can exhibit very high strength. Fracture toughness K (sub C) values were determined to be 3.6 to 4.0 MPa m (sup 1/2) for HIPed alpha-SiC and 3.7 to 4.1 MPa m (sup 1/2) for HIPed beta-SiC. In the HIPed specimens strength-controlling flaws were typically surface related. In spite of improvements in material properties such as strength and fracture toughness by elimination of the larger strength-limiting flaws and by grain size refinement, HIPing has no effect on the Weibull modulus.

  5. Transformation hardening of steel sheet for automotive applications

    NASA Astrophysics Data System (ADS)

    Takechi, H.

    2008-12-01

    Among high-strength steels, transformation hardening steels such as dual-phase (DP) steel and transformation-induced plasticity (TRIP) steel offer a superior relationship between tensile strength (TS) and elongation (El) on a commercial scale. As demand has grown for lighter-weight automobiles, so also has the demand for higher TS, lower yield ratio, and higher hole expansion ratio grown. Recently DP steel has been developed with precipitation hardening and grain refining by TiC. A new TRIP steel composed of 5Mn-2Si and control-rolled with niobium addition suggests the formation of retained austenite ( γ R ) as much as 30% and TS × El = 3,000 kgf/mm2·%.

  6. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect

    Santella, M. L.; Hovanski, Yuri; Grant, Glenn J.; Carpenter, Joseph A.; Warren, C. D.; Smith, Mark T.

    2008-12-28

    Experiments are continuing to evaluate the feasibility of friction stir spot welding advanced high-strength steels including, DP780, martensitic hot-stamp boron steel, and TRIP steels. Spot weld lap-shear strengths can exceed those required by industry standards such as AWS D8.1.

  7. Evaluation of a low temperature hardening Inorganic Phosphate Cement for high-temperature applications

    SciTech Connect

    Alshaaer, M.; Cuypers, H.; Mosselmans, G.; Rahier, H.; Wastiels, J.

    2011-01-15

    Phase and mechanical changes of Inorganic Phosphate Cement (IPC) are identified along with changes in macro properties as functions of temperature and time. In addition to amorphous phases, the presence of significant amounts of brushite and wollastonite in the reference IPC is confirmed using X-ray diffraction. The thermal behavior of IPC up to 1000 {sup o}C shows that contraction of the solid phase in IPC due to chemical transformations causes reduction in the volume of the material. Also the ongoing meta-stable calcium phosphate transformations and reactions over a long time contribute significantly to the phase instability of the material at ambient conditions. It is found that the strength of IPC increases with ageing at ambient conditions but the formation microcracks below 105 {sup o}C causes a sharp reduction in the mechanical performance of IPC. According to the results obtained by Mercury intrusion porosimetry, the pore system of the reference IPC is dominated by mesopores.

  8. IR and NMR analyses of hardening and maturation of glass-ionomer cement.

    PubMed

    Matsuya, S; Maeda, T; Ohta, M

    1996-12-01

    It has been reported that the silicate phase as well as the cross-linking of the polycarboxylic acid by aluminum and calcium ions played an important role in the hardening of glass-ionomer cement. The objective of this study was to investigate the structural change during hardening of the cements by means of infrared (IR) spectroscopy and solid-state nuclear magnetic resonance (NMR) spectroscopy and to confirm the role of the silica phase in the hardening of the cement. For that purpose, we measured the change in compressive strength of an experimental glass-ionomer cement, two commercial glass-ionomer cements, and a polycarboxylate cement and carried out 29Si and 27Al NMR analyses of the cement samples after the strength measurement. In the IR spectra during hardening, a characteristic band of the silicate network around 1000 cm-1 shifted toward high frequency with time. The spectrum after hardening was similar to that for a hydrated amorphous silica structure. The 27Al NMR analysis showed that Al3+ ion was tetrahedrally coordinated by oxygen in the original glass, but a part of the Al3+ ion was octahedrally coordinated after hardening to form Al polyacrylate gel. The chemical shift of Si in the 29Si NMR spectra also changed during hardening. The variation in the chemical shift reflected the structural change in the silicate network. The initial increase in compressive strength of the cement was mainly caused by polycarboxylate gel formation. However, it was concluded that the reconstruction of the silicate network contributed to the increase in strength with time during the period after the gelation by cross-linking was completed.

  9. Investigation of the plastic fracture of high strength steels

    NASA Technical Reports Server (NTRS)

    Cox, T. B.; Low, J. R., Jr.

    1972-01-01

    This investigation deals in detail with the three recognized stages of plastic fracture in high strength steels, namely, void initiation, void growth, and void coalescence. The particular steels under investigation include plates from both commercial purity and high purity heats of AISI 4340 and 18 Ni, 200 grade maraging steels. A scanning electron microscope equipped with an X-ray energy dispersive analyzer, together with observations made using light microscopy, revealed methods of improving the resistance of high strength steels to plastic fracture.

  10. Comparison of flexural strength between fiber-reinforced polymer and high-impact strength resin.

    PubMed

    Vojvodic, Denis; Matejicek, Franjo; Loncar, Ante; Zabarovic, Domagoj; Komar, Dragutin; Mehulic, Ketij

    2008-10-01

    Fractures of polymer material are one of the most frequent reasons for the repair of removable dental prostheses. Therefore, there is a constant endeavor to strengthen them, and polymer materials with high resistance to fracture are being developed. The aim of this study was to determine the flexural strength of polymer materials and their reinforcements and thus give preference to their clinical use. Specimens with dimensions 18 x 10 x 3 mm were tested after polymerization, immersion in water at a temperature 37 degrees C for 28 days, and thermocycling by using the "short-beam" method to determine the flexural strength. Microscopic examination was performed to determine the quality of bonding between the glass fibers and matrix. Common polymer materials (control group) demonstrated the lowest flexural strength, although, when reinforced with fibers they showed higher flexural strength, matching that of the tested high-impact strength resin. Thermocycled specimens had the highest flexural strength, whereas there was no difference (p > 0.05) between specimens tested after polymerization and immersion in water.

  11. High strength forgeable tantalum base alloy

    NASA Technical Reports Server (NTRS)

    Buckman, R. W., Jr.

    1975-01-01

    Increasing tungsten content of tantalum base alloy to 12-15% level will improve high temperature creep properties of existing tantalum base alloys while retaining their excellent fabrication and welding characteristics.

  12. Formability Characterization of a New Generation High Strength Steels

    SciTech Connect

    Sriram Sadagopan; Dennis Urban; Chris Wong; Mai Huang; Benda Yan

    2003-05-16

    Advanced high strength steels (AHSS) are being progressively explored by the automotive industry all around the world for cost-effective solutions to accomplish vehicle lightweighting, improve fuel economy, and consequently reduce greenhouse emissions. Because of their inherent high strength, attractive crash energy management properties, and good formability, the effective use of AHSS such as Duel Phase and TRIP (Transformation Induced Plasticity) steels, will significantly contribute to vehicle lightweighting and fuel economy. To further the application of these steels in automotive body and structural parts, a good knowledge and experience base must be developed regarding the press formability of these materials. This project provides data on relevant intrinsic mechanical behavior, splitting limits, and springback behavior of several lots of mild steel, conventional high strength steel (HSS), advanced high strength steel (AHSS) and ultra-high strength steel (UHSS), supplied by the member companies of the Automotive Applications Committee (AAC) of the American Iron and Steel Institute (AISI). Two lots of TRIP600, which were supplied by ThyssenKrupp Stahl, were also included in the study. Since sheet metal forming encompasses a very diverse range of forming processes and deformation modes, a number of simulative tests were used to characterize the forming behavior of these steel grades. In general, it was found that formability, as determined by the different tests, decreased with increased tensile strength. Consistant with previous findings, the formability of TRIP600 was found to be exceptionally good for its tensile strength.

  13. Investigating strength of materials at very high strain rates using magnetically driven expanding cylinders

    NASA Astrophysics Data System (ADS)

    Lovinger, Zev; Nemirovsky, Ron; Avriel, Eyal; Dorogoy, Avraham; Ashuach, Yehezkel; Rittel, Daniel

    2015-09-01

    Dynamic characterization of strength properties is done, in common practice by the means of a Split-Hopkinson Pressure Bar (also named Kolsky-Bar) apparatus. In such systems, strain rates are limited up to ˜ 5 ṡ 103 sec-1. For higher strain rates, the strain rate hardening is assumed to be the same as that measured at lower rates, with no direct measurement to validate the assumptions used for this extrapolation. In this work we are using a pulsed current generator (PCG) to create electro-magnetic (EM) driving forces on expanding cylinders. Most standard techniques for creating EM driving forces on cylinders or rings, as reported in the literature, reach strain rates of 1e3-1e4. Using our PCG, characterized by a fast rise time, we reach strain rates of ˜1e5, thus paving the way to a standard technique to measure strength at very high strain rates. To establish the experimental technique, we conducted a numerical study of the expanding cylinder set up using 2D hydrodynamic simulations to reach the desired high strain rates.

  14. Survey of Processing Methods for High Strength High Conductivity Wires for High Field Magnet Applications

    SciTech Connect

    Han, K.; Embury, J.D.

    1998-10-01

    This paper will deal with the basic concepts of attaining combination of high strength and high conductivity in pure materials, in-situ composites and macrocomposites. It will survey current attainments, and outline where some future developments may lie in developing wire products that are close to the theoretical strength of future magnet applications.

  15. Retention of ductility in high-strength steels

    NASA Technical Reports Server (NTRS)

    Parker, E. R.; Zackay, V. F.

    1969-01-01

    To produce high strength alloy steel with retention of ductility, include tempering, cooling and subsequent tempering. Five parameters for optimum results are pretempering temperature, amount of strain, strain rate, temperature during strain, and retempering temperature.

  16. High-strength braze joints between copper and steel

    NASA Technical Reports Server (NTRS)

    Kuhn, R. F.

    1967-01-01

    High-strength braze joints between copper and steel are produced by plating the faying surface of the copper with a layer of gold. This reduces porosity in the braze area and strengthens the resultant joint.

  17. Investigation of the plastic fracture of high strength steels

    NASA Technical Reports Server (NTRS)

    Cox, T. B.; Low, J. R., Jr.

    1972-01-01

    An investigation of the plastic fracture process to improve tensile strength in high strength steels is presented. Two generic types of steels are considered: a quenched and tempered grade and a maraging grade, in order to compare two different matrix microstructures. Each type of steel was studied in commercial grade purity and in special melted high purity form, low in residual and impurity elements. The specific alloys dealt with include AISI 4340 and 18 Ni, 200 grade maraging steel, both heat treated to the same yield strength level of approximately 200 ksi.

  18. Ultra-high Strength Nanostructured Mg

    DTIC Science & Technology

    2014-03-31

    27709-2211 Nanostructured Mg and Mg alloys, Mg metallic glass, Cryomilling, Powder consolidation, Spark plasma sintering , Deformation mechanisms REPORT...mechanically milled powder and high pressure on spark plasma sintering of Mg-Cu-Gd metallic glasses; (9) microstructure and mechanical behavior of Mg-10Li-3Al...pressure on spark plasma sintering of Mg– Cu–Gd metallic glasses, Acta Materialia , (07 2013): 4414. doi: Baolong Zheng, Ying Li, Weizong Xu

  19. Improved Coating System for High Strength Torsion Bars

    DTIC Science & Technology

    1981-04-23

    SwW IMPROVED COATING SYSTEM FOR HIGH S- TYPE Of REPORT & PEROo CovERED STRENGTH TORSION BAR Final Report Plastisol Coating System Provides a Cost...8217 mumber) Torsion Bar Plastisol Coating Inorganic Coating Protective Coating Polyvinyl Chloride Coating Polyurethane Coating Corrosion Protection Tape...Bars E. Endurance Test Results for One-third Length Torsion E-1 Bar F. Specification for Application of Plastisol to High F-1 Strength Torsion Bar

  20. Environmentally Friendly Anticorrosion Coating for High Strength Fasteners

    DTIC Science & Technology

    2011-01-01

    prevent corrosion of the bare steel and subsequent creep . However, this does not necessarily explain why this would affect the notched area where...303 11. SPONSOR/MONITOR’S REPORT Arlington, VA 22203 NUMBER(Sl 12 . DISTRIBUTION/AVAILABILITY STATEMENT 13. SUPPLEMENTARY NOTES 14. ABSTRACT There...alternative replacement coatings would provide high-strength, corrosion resistant fasteners for use in weapon systems. Traditionally, high-strength steels

  1. Equipment and Protocols for Quasi-Static and Dynamic Tests of Very-High-Strength Concrete (VHSC) and High-Strength High-Ductility Concrete (HSHDC)

    DTIC Science & Technology

    2016-08-01

    Concrete (VHSC) and High-Strength High-Ductility Concrete (HSHDC) En gi ne er R es ea rc h an d D ev el op m en t Ce nt er Brett A...Very-High-Strength Concrete (VHSC) and High-Strength High-Ductility Concrete (HSHDC) Brett A. Williams, Robert D. Moser, William F. Heard, Carol F...equipment and protocols for tests of both very-high-strength concrete (VHSC) and high- strength high-ductility concrete (HSHDC) to predict blast

  2. Investigation of Solidification of High Strength Steel.

    DTIC Science & Technology

    apparatus for rheocasting high temperature alloys in a vacuum or inert atmosphere was constructed. Cu10%Sn and Fe-3%C-4%Si alloys were successfully... rheocast . The size and shape of the primary solid particles at .4 to .5 fraction solid after the first 30 minutes of mixing in the mushy zone are not...700 micrometers in size, and spheroidal in shape. The thixotropic nature of the rheocast Cu-10%Sn samples when reheated and sheared suggests the possibility of thixocasting the alloy. (Modified author abstract)

  3. Investigation of ultra violet (UV) resistance for high strength fibers

    NASA Astrophysics Data System (ADS)

    Said, M. A.; Dingwall, Brenda; Gupta, A.; Seyam, A. M.; Mock, G.; Theyson, T.

    Ultra long duration balloons (ULDB), currently under development by the National Aeronautics and Space Administration (NASA), requires the use of high strength fibers in the selected super-pressure pumpkin design. The pumpkin shape balloon concept allows clear separation of the load transferring functions of the major structural elements of the pneumatic envelope, the tendons and the film. Essentially, the film provides the gas barrier and transfers only local pressure load to the tendons. The tendons, in the mean time, provide the global pressure containing strength. In that manner, the strength requirement for the film only depends on local parameters. The tendon is made of p-phenylene-2,6-benzobisoxazole (PBO) fibers, which is selected due to its high strength to weight ratio when compared to other high performance, commercially available, fibers. High strength fibers, however, are known to degrade upon exposure to light, particularly at short wavelengths. This paper reports the results of an investigation of the resistance of four commercial high strength fibers to ultra violet (UV) exposure. The results indicate that exposing high strength fibers in continuous yarn form to UV led to serious loss in strength of the fibers except for Spectra® fibers. The adverse changes in mechanical behavior occurred over short duration of exposure compared to the 100 day duration targeted for these missions. UV blocking finishes to improve the UV resistance of these fibers are being investigated. The application of these specially formulated coatings is expected to lead to significant improvement of the UV resistance of these high performance fibers. In this publication, we report on the mechanical behavior of the fibers pre- and post-exposure to UV, but without application of the blocking finishes.

  4. Hardening from the rolling heat of low-pearlite constructional steel microalloyed with niobium and vanadium

    NASA Astrophysics Data System (ADS)

    Bol'shakov, V. I.; Mongait, I. A.

    1983-12-01

    In direct hardening after controlled rolling with finishing at 780-800°C in low-pearlite steels there is formed a mixed structure with predominance of lath dislocation (packet) martensite, as the result of which the steel acquires high strength, ductility, and weldability.

  5. Factors Affecting the Inclusion Potency for Acicular Ferrite Nucleation in High-Strength Steel Welds

    NASA Astrophysics Data System (ADS)

    Kang, Yongjoon; Jeong, Seonghoon; Kang, Joo-Hee; Lee, Changhee

    2016-06-01

    Factors affecting the inclusion potency for acicular ferrite nucleation in high-strength weld metals were investigated and the contribution of each factor was qualitatively evaluated. Two kinds of weld metals with different hardenabilities were prepared, in both, MnTi2O4-rich spinel formed as the predominant inclusion phase. To evaluate the factors determining the inclusion potency, the inclusion characteristics of size, phase distribution in the multiphase inclusion, orientation relationship with ferrite, and Mn distribution near the inclusion were analyzed. Three factors affecting the ferrite nucleation potency of inclusions were evaluated: the Baker-Nutting (B-N) orientation relationship between ferrite and the inclusion; the formation of an Mn-depleted zone (MDZ) near the inclusion; and the strain energy around the inclusion. Among these, the first two factors were found to be the most important. In addition, it was concluded that the increased chemical driving force brought about by the formation of an MDZ contributed more to the formation of acicular ferrite in higher-strength weld metals, because the B-N orientation relationship between ferrite and the inclusion was less likely to form as the transformation temperature decreased.

  6. Fatigue Performance of Advanced High-Strength Steels (AHSS) GMAW Joints

    SciTech Connect

    Feng, Zhili; Sang, Yan; Jiang, Cindy; Chiang, Dr. John; Kuo, Dr. Min

    2009-01-01

    The fatigue performance of gas metal arc welding (GMAW) joints of advanced high strength steels (AHSS) are compared and analyzed. The steel studied included a number of different grades of AHSS and baseline mild steels: DP600, DP780, DP980, M130, M220, solution annealed boron steel, fully hardened boron steels, HSLA690 and DR210 (a mild steel). Fatigue testing was conducted under a number of nominal stress ranges to obtain the S/N curves of the weld joints. A two-phase analytical model is developed to predict the fatigue performance of AHSS welds. It was found that there are appreciable differences in the fatigue S/N curves among different AHSS joints made using the same welding practices, suggesting that the local microstructure in the weld toe and root region plays non-negligible role in the fatigue performance of AHSS welds. Changes in weld parameters can influence the joint characteristics which in turn influence fatigue life of the weld joints, particularly of those of higher strength AHSS. The analytical model is capable of reasonably predicting the fatigue performance of welds made with various steel grades in this study.

  7. Role of interfaces i nthe design of ultra-high strength, radiation damage tolerant nanocomposites

    SciTech Connect

    Misra, Amit; Wang, Yongqiang; Nastasi, Michael A; Baldwin, Jon K; Wei, Qiangmin; Li, Nan; Mara, Nathan; Zhang, Xinghang; Fu, Engang; Anderoglu, Osman; Li, Hongqi; Bhattacharyya, Dhriti

    2010-12-09

    The combination of high strength and high radiation damage tolerance in nanolaminate composites can be achieved when the individual layers in these composites are only a few nanometers thick and contain special interfaces that act both as obstacles to slip, as well as sinks for radiation-induced defects. The morphological and phase stabilities and strength and ductility of these nano-composites under ion irradiation are explored as a function of layer thickness, temperature and interface structure. Magnetron sputtered metallic multilayers such as Cu-Nb and V-Ag with a range of individual layer thickness from approximately 2 nm to 50 nm and the corresponding 1000 nm thick single layer films were implanted with helium ions at room temperature. Cross-sectional Transmission Electron Microscopy (TEM) was used to measure the distribution of helium bubbles and correlated with the helium concentration profile measured vis ion beam analysis techniques to obtain the helium concentration at which bubbles are detected in TEM. It was found that in multilayers the minimum helium concentration to form bubbles (approximately I nm in size) that are easily resolved in through-focus TEM imaging was several atomic %, orders of magnitude higher than that in single layer metal films. This observation is consistent with an increased solubility of helium at interfaces that is predicted by atomistic modeling of the atomic structures of fcc-bcc interfaces. At helium concentrations as high as 7 at.%, a uniform distribution of I nm diameter bubbles results in negligible irradiation hardening and loss of deformability in multi layers with layer thicknesses of a few nanometers. The control of atomic structures of interfaces to produce high helium solubility at interfaces is crucial in the design of nano-composite materials that are radiation damage tolerant. Reduced radiation damage also leads to a reduction in the irradiation hardening, particularly at layer thickness of approximately 5 run

  8. High strength nickel-chromium-iron austenitic alloy

    DOEpatents

    Gibson, Robert C.; Korenko, Michael K.

    1980-01-01

    A solid solution strengthened Ni-Cr-Fe alloy capable of retaining its strength at high temperatures and consisting essentially of 42 to 48% nickel, 11 to 13% chromium, 2.6 to 3.4% niobium, 0.2 to 1.2% silicon, 0.5 to 1.5% vanadium, 2.6 to 3.4% molybdenum, 0.1 to 0.3% aluminum, 0.1 to 0.3% titanium, 0.02 to 0.05% carbon, 0.002 to 0.015% boron, up to 0.06 zirconium, and the balance iron. After solution annealing at 1038.degree. C. for one hour, the alloy, when heated to a temperature of 650.degree. C., has a 2% yield strength of 307 MPa, an ultimate tensile strength of 513 MPa and a rupture strength of as high as 400 MPa after 100 hours.

  9. Spontaneous Radiation Emission from Short, High Field Strength Insertion Devices

    SciTech Connect

    Geoffrey Krafft

    2005-09-15

    Since the earliest papers on undulaters were published, it has been known how to calculate the spontaneous emission spectrum from ''short'' undulaters when the magnetic field strength parameter is small compared to unity, or in ''single'' frequency sinusoidal undulaters where the magnetic field strength parameter is comparable to or larger than unity, but where the magnetic field amplitude is constant throughout the undulater. Fewer general results have been obtained in the case where the insertion device is both short, i.e., the magnetic field strength parameter changes appreciably throughout the insertion device, and the magnetic field strength is high enough that ponderomotive effects, radiation retardation, and harmonic generation are important physical phenomena. In this paper a general method is presented for calculating the radiation spectrum for short, high-field insertion devices. It is used to calculate the emission from some insertion device designs of recent interest.

  10. Corrosion fatigue of high strength fastener materials in seawater

    NASA Technical Reports Server (NTRS)

    Tipton, D. G.

    1983-01-01

    Environmental effects which significantly reduce the fatigue life of metals are discussed. Corrosion fatigue is a major concern in the engineering application of high strength fasteners in marine environments. The corrosion fatigue failure of an AISI 41L4O high strength steel blade to hub attachment bolt at the MOD-OA 200 kW wind turbine generator was investigated. The reduction of fatigue strength of AISI 41L4O in marine environments and to obtain similar corrosion fatigue data for candidate replacement materials was studied. The AISI 4140, PH 13-8Mo stainless steel, alloy 718 and alloy MP-35N were tested in axial fatigue at a frequency of 20 Hz in dry air and natural seawater. The fatigue data are fitted by regression equations to allow determination of fatigue strength for a given number of cycles to failure.

  11. Microchip electrophoresis at elevated temperatures and high separation field strengths.

    PubMed

    Mitra, Indranil; Marczak, Steven P; Jacobson, Stephen C

    2014-02-01

    We report free-solution microchip electrophoresis performed at elevated temperatures and high separation field strengths. We used microfluidic devices with 11 cm long separation channels to conduct separations at temperatures between 22 (ambient) and 45°C and field strengths from 100 to 1000 V/cm. To evaluate separation performance, N-glycans were used as a model system and labeled with 8-aminopyrene-1,3,6-trisulfonic acid to impart charge for electrophoresis and render them fluorescent. Typically, increased diffusivity at higher temperatures leads to increased axial dispersion and poor separation performance; however, we demonstrate that sufficiently high separation field strengths offset the impact of increased diffusivity in order to maintain separation efficiency. Efficiencies for these free-solution separations are the same at temperatures of 25, 35, and 45°C with separation field strengths ≥ 500 V/cm.

  12. Strength coupling in mixed phases under high pressure

    NASA Astrophysics Data System (ADS)

    Yan, Xiaozhi; Dong, Haini; Sun, Guangai; Ren, Xiangting; He, Duanwei; Yang, Wenge

    2016-10-01

    The strength of a material can be altered by temperature, pressure, grain size, and orientation distributions. At the microscale, neighboring grains often play important roles in the elastic and plastic deformation process. By applying high pressure to a mixture of germanium and gold powder in the vicinity of the germanium phase transition pressure, we found that the deformation behavior of gold largely correlates with that of the surrounding germanium. The deviatoric strain and compressibility of Au behaves anomalously when Ge undergoes a diamond to β-tin structure transition, accompanying a large volume and strength drop. The results demonstrate that the intrinsic strength of a mixed phase could be largely controlled by the other surrounding phase, which is fundamentally important in understanding the deformation mechanism of multiphase materials, especially when one phase undergoes dramatic changes in strength under high pressure conditions.

  13. Mechanical behavior of precipitation hardenable steels exposed to highly corrosive environment

    NASA Technical Reports Server (NTRS)

    Rosa, Ferdinand

    1994-01-01

    Unexpected occurrences of failures, due to stress corrosion cracking (SCC) of structural components, indicate a need for improved characterization of materials and more advanced analytical procedures for reliably predicting structures performance. Accordingly, the purpose of this study was to determine the stress corrosion susceptibility of 15 - 5 PH steel over a wide range of applied strain rates in a highly corrosive environment. The selected environment for this investigation was a 3.5 percent NaCl aqueous solution. The material selected for the study was 15 - 5 PH steel in the H 900 condition. The Slow Strain Rate technique was used to test the metallic specimens.

  14. The Axial Compressive Strength of High Performance Polymer Fibers

    DTIC Science & Technology

    1985-03-01

    examined is a high-modulus graphite fiber (Union Carbide P-75) that is spun from mesophase pitch . This fiber is stretched during the graphitization...After approximately 3% axial compressive strain the fibers exhibited surface helical kink bands having a pitch angle of 600. Both left- and right-handed...strength using transmission optical microscopy with the beam bending technique. However, the compressive strengths of similar pitch -based graphite fibers

  15. Effect of microstructure on static and dynamic mechanical properties of high strength steels

    NASA Astrophysics Data System (ADS)

    Qu, Jinbo

    The high speed deformation behavior of a commercially available dual phase (DP) steel was studied by means of split Hopkinson bar apparatus in shear punch (25m/s) and tension (1000s-1) modes with an emphasis on the influence of microstructure. The cold rolled sheet material was subjected to a variety of heat treatment conditions to produce several different microstructures, namely ferrite plus pearlite, ferrite plus bainite and/or acicular ferrite, ferrite plus bainite and martensite, and ferrite plus different fractions of martensite. Static properties (0.01mm/s for shear punch and 0.001s -1 for tension) of all the microstructures were also measured by an MTS hydraulic machine and compared to the dynamic properties. The effects of low temperature tempering and bake hardening were investigated for some ferrite plus martensite microstructures. In addition, two other materials, composition designed as high strength low alloy (HSLA) steel and transformation induced plasticity (TRIP) steel, were heat treated and tested to study the effect of alloy chemistry on the microstructure and property relationship. A strong effect of microstructure on both static and dynamic properties and on the relationship between static and dynamic properties was observed. According to the variation of dynamic factor with static strength, three groups of microstructures with three distinct behaviors were identified, i.e. classic dual phase (ferrite plus less than 50% martensite), martensite-matrix dual phase (ferrite plus more than 50% martensite), and non-dual phase (ferrite plus non-martensite). Under the same static strength level, the dual phase microstructure was found to absorb more dynamic energy than other microstructures. It was also observed that the general dependence of microstructure on static and dynamic property relationship was not strongly influenced by chemical composition, except the ferrite plus martensite microstructures generated by the TRIP chemistry, which exhibited

  16. High-strength rolled sections with structural anisotropy

    NASA Astrophysics Data System (ADS)

    Odesskii, P. D.; Chernenko, V. T.

    1992-08-01

    The article investigates the properties of high-strength sections .for building structures. It examines theinfluence of structural anisotropy on the operational properties of profiles of steel St3ps strengthened fromthe rolling heat on a high-speed mill. It is shown that the use of such rolled sections in industo, is promising.

  17. Microstructural Observations on High Strength Polycrystalline Iron Whiskers.

    DTIC Science & Technology

    1978-08-01

    found that the whiskers consisted of a unique and complex microdispersion of iron oxides, iron carbide, and atomic carbon which bond the very small alpha ... iron crystallites into a non-porous microstructure of high integrity. The mixing of strong covalent bonding with metallic bonding is proposed to explain the exceptionally high tensile strength of the whiskers. (Author)

  18. A universal fracture criterion for high-strength materials

    PubMed Central

    Qu, Rui Tao; Zhang, Zhe Feng

    2013-01-01

    Recently developed advanced high-strength materials like metallic glasses, nanocrystalline metallic materials, and advanced ceramics usually fracture in a catastrophic brittle manner, which makes it quite essential to find a reasonable fracture criterion to predict their brittle failure behaviors. Based on the analysis of substantial experimental observations of fracture behaviors of metallic glasses and other high-strength materials, here we developed a new fracture criterion and proved it effective in predicting the critical fracture conditions under complex stress states. The new criterion is not only a unified one which unifies the three classical failure criteria, i.e., the maximum normal stress criterion, the Tresca criterion and the Mohr-Coulomb criterion, but also a universal criterion which has the ability to describe the fracture mechanisms of a variety of different high-strength materials under various external loading conditions.

  19. High Strength and Thermally Stable Nanostructured Magnesium Alloys and Nanocomposites

    NASA Astrophysics Data System (ADS)

    Chang, Yuan-Wei

    Magnesium and its alloys are currently in the spotlight of global research because of the need to limit energy consumption and reduce the environmental impact. In particular, their low densities compared to other structural metals make them a very attractive alternative in the automobile and aerospace industries. However, their low strength compared to other structural materials (e.g. Al and steels) has limited their widespread application. This dissertation presents the results of developing and investigation of a high strength nanostructured magnesium-aluminum alloy and composite. The nanostructured magnesium alloy is prepared by cryomilling and consolidated by spark-plasma-sintering. Focused ion beam is used to prepare micropillars with different diameters ranging from 1.5 to 8 mum and micro-compression test is conducted by nanoindenter in order to evaluate the mechanical properties. The yield strength obtained in the present study is around three times higher than conventional magnesium alloys (120 MPa vs. 370 MPa). The yield strength of the nanostructured magnesium alloy is further improved through hot extrusion, resulting in a yield strength of 550 MPa and an ultimate strength of 580 MPa. The nanostructured magnesium alloy exhibits a strong size-dependence, and a significant improvement in strength is observed when the pillar diameter is reduced to below 3.5 mum. The deformation mechanisms of the compressed pillars were characterized using transmission electron microscopy. The size-induced strengthening is attributed to a less number of dislocation sources along with a higher activity of non-basal deformation mechanisms. We have also developed a high strength and thermally stable nanostructured magnesium composite by adding diamantane. A yield strength of 500 MPa is achieved, moreover, excellent thermal stability is demonstrated in the magnesium alloy containing diamantanes. The strength and grain size are thermally stable after annealing at 400°C for 100

  20. Microstructural Evolution of the 55 Wt Pct Al-Zn Coating During Press Hardening

    NASA Astrophysics Data System (ADS)

    Lee, Chang Wook; De Cooman, Bruno Charles

    2014-09-01

    Press hardening is increasingly being used to produce ultra-high strength steel parts for passenger cars. Al-Si, Zn, and Zn-alloy coatings have been used to provide corrosion protection to press hardening steel grades. The use of coatings has drawbacks such as coating delamination or liquid metal-induced embrittlement. In the present work, the microstructural evolution of Al-Zn coating during press hardening was studied. The 55 wt pct Al-Zn coating can in principle provide both Al barrier protection and Zn cathodic protection to press hardened steel. During the heat treatment associated with the press hardening, the 55 wt pct Al-Zn alloy coating is converted to an intermetallic surface layer of Fe2Al5 and a FeAl intermetallic diffusion layer. The Zn is separated from both intermetallic compounds and accumulates at grain boundaries and at the surface. This Zn separation process is beneficial in terms of providing cathodic protection to Al-Zn coated press hardening steel.

  1. AISI/DOE Technology Roadmap Program: Characterization of Fatigue and Crash Performance of New Generation High Strength Steels for Automotive Applications

    SciTech Connect

    Brenda Yan; Dennis Urban

    2003-04-21

    A 2-year project (2001-2002) to generate fatigue and high strain data for a new generation of high strength steels (HSS) has been completed in December 2002. The project tested eleven steel grades, including Dual Phase (DP) steels, Transformation-Induced Plasticity (TRIP) steels, Bake Hardenable (BH) steels, and conventional High Strength Low Alloy (HSLA) steels. All of these steels are of great interest in automotive industry due to the potential benefit in weight reduction, improved fuel economy, enhanced crash energy management and total system cost savings. Fatigue behavior includes strain controlled fatigue data notch sensitivity for high strength steels. High strain rate behavior includes stress-strain data for strain rates from 0.001/s to 1000/s, which are considered the important strain rate ranges for crash event. The steels were tested in two phases, seven were tested in Phase 1 and the remaining steels were tested in Phase. In a addition to the fatigue data and high st rain rate data generated for the steels studied in the project, analyses of the testing results revealed that Advanced High Strength Steels (AHSS) exhibit significantly higher fatigue strength and crash energy absorption capability than conventional HSS. TRIP steels exhibit exceptionally better fatigue strength than steels of similar tensile strength but different microstructure, for conditions both with or without notches present

  2. Modifications of the Response of Materials to Shock Loading by Age Hardening

    NASA Astrophysics Data System (ADS)

    Millett, Jeremy C. F.

    2015-10-01

    The shock response of two age-hardened alloys, aluminum 6061 and copper-2 wt pct beryllium (CuBe), has been investigated in terms of their microstructual state; either solution treated or age hardened. While age hardening induces large increases in strength at quasi-static strain rates, age hardening does not produce the same magnitude of strength increase during shock loading. Examination of the shocked microstructures (of 6061) indicates that the presence of a fine distribution of precipitates throughout the microstructure hinders the motion and generation of dislocations and hence reduces the strain-rate sensitivity of the aged material, thus allowing the properties of the solution-treated state to approach those of the aged. It has also been observed that the shear strength of solution-treated CuBe is near identical to that of pure copper. It is suggested that this is the result of two competing processes; large lattice strains as beryllium substitutes onto the copper lattice inducing a high degree of solution strengthening acting against a reduction in shear strength caused by twinning in the alloy.

  3. Experimental study of self-compacted concrete in hardened state

    NASA Astrophysics Data System (ADS)

    Parra Costa, Carlos Jose

    The main aim of this work is to investigate the hardened behaviour of Self-Compacting Concrete (SCC). Self compacting Concrete is a special concrete that can flow in its gravity and fill in the formwork alone to its self-weight, passing through the bars and congested sections without the need of any internal or external vibration, while maintaining adequate homogeneity. SCC avoids most of the materials defects due to bleeding or segregation. With regard to its composition, SCC consists of the same components as traditional vibrated concrete (TC), but in different proportions. Thus, the high amount of superplasticizer and high powder content have to taken into account. The high workability of SCC does not allow to use traditional methods for measuring the fresh state properties, so new tests has developed (slump-flow, V-funnel, L-box, and others). The properties of the hardened SCC, which depend on the mix design, should be different from traditional concrete. In order to study the possible modifications of SCC hardened state properties, a review of the bibliography was done. The state of art was focused on the mechanical behaviour (compressive strength, tension strength and elastic modulus), on bond strength of reinforcement steel, and on material durability. The experimental program consisted in the production of two types of concretes: Self-Compacting Concrete and Traditional Concrete. Four different dosages was made with three different water/cement ratio and two strength types of Portland cement, in order to cover the ordinary strength used in construction. Based on this study it can be concluded that compressive strength of SCC and TC are similar (the differences are lesser than 10%), whereas the tensile strength of TC are up to 18% higher. The values of elastic modulus of both concrete are similar. On the other hand, in the ultimate state the bond strength of SCC and TC is similar, although SCC shows higher bond stiffness in the serviceability state (initial

  4. Uncertainties in obtaining high reliability from stress-strength models

    NASA Technical Reports Server (NTRS)

    Neal, Donald M.; Matthews, William T.; Vangel, Mark G.

    1992-01-01

    There has been a recent interest in determining high statistical reliability in risk assessment of aircraft components. The potential consequences are identified of incorrectly assuming a particular statistical distribution for stress or strength data used in obtaining the high reliability values. The computation of the reliability is defined as the probability of the strength being greater than the stress over the range of stress values. This method is often referred to as the stress-strength model. A sensitivity analysis was performed involving a comparison of reliability results in order to evaluate the effects of assuming specific statistical distributions. Both known population distributions, and those that differed slightly from the known, were considered. Results showed substantial differences in reliability estimates even for almost nondetectable differences in the assumed distributions. These differences represent a potential problem in using the stress-strength model for high reliability computations, since in practice it is impossible to ever know the exact (population) distribution. An alternative reliability computation procedure is examined involving determination of a lower bound on the reliability values using extreme value distributions. This procedure reduces the possibility of obtaining nonconservative reliability estimates. Results indicated the method can provide conservative bounds when computing high reliability. An alternative reliability computation procedure is examined involving determination of a lower bound on the reliability values using extreme value distributions. This procedure reduces the possibility of obtaining nonconservative reliability estimates. Results indicated the method can provide conservative bounds when computing high reliability.

  5. The Tensile Behavior of High-Strength Carbon Fibers.

    PubMed

    Langston, Tye

    2016-08-01

    Carbon fibers exhibit exceptional properties such as high stiffness and specific strength, making them excellent reinforcements for composite materials. However, it is difficult to directly measure their tensile properties and estimates are often obtained by tensioning fiber bundles or composites. While these macro scale tests are informative for composite design, their results differ from that of direct testing of individual fibers. Furthermore, carbon filament strength also depends on other variables, including the test length, actual fiber diameter, and material flaw distribution. Single fiber tensile testing was performed on high-strength carbon fibers to determine the load and strain at failure. Scanning electron microscopy was also conducted to evaluate the fiber surface morphology and precisely measure each fiber's diameter. Fiber strength was found to depend on the test gage length and in an effort to better understand the overall expected performance of these fibers at various lengths, statistical weak link scaling was performed. In addition, the true Young's modulus was also determined by taking the system compliance into account. It was found that all properties (tensile strength, strain to failure, and Young's modulus) matched very well with the manufacturers' reported values at 20 mm gage lengths, but deviated significantly at other lengths.

  6. Advanced Tribological Coatings for High Specific Strength Alloys

    DTIC Science & Technology

    1989-09-29

    Hard Anodised 4 HSSA12 (SHT) Plasma Nitrided 1 HSSA13 (H&G) Plasma Nitrided 2 HSSA14 (SHT) High Temperature Nitrocarburized 1 HSSA15 (H&G) Nitrox 1...HSSA26 ( High Temperature Plasma Nitriding) has recently arrived, and is currently undergoing metallographic examination. The remaining samples are still...Report No 3789/607 Advanced Tribological Coatings For High Specific Strength Alloys, R&D 5876-MS-01 Contract DAJ A45-87-C-0044 5th Interim Report

  7. High-strength porous carbon and its multifunctional applications

    DOEpatents

    Wojtowicz, Marek A; Rubenstein, Eric P; Serio, Michael A; Cosgrove, Joseph E

    2013-12-31

    High-strength porous carbon and a method of its manufacture are described for multifunctional applications, such as ballistic protection, structural components, ultracapacitor electrodes, gas storage, and radiation shielding. The carbon is produced from a polymer precursor via carbonization, and optionally by surface activation and post-treatment.

  8. Low carbon dual phase steels for high strength wire

    SciTech Connect

    Thomas, G.; Ahn, J.H.

    1985-08-01

    This paper shows that dual phase steels can be designed and processed as new, economical low carbon steels for cold drawing into high tensile strength steel wires. Current work indicates wires of tensile strengths up to 400,000 psi can be obtained. Potential applications for dual phase steel wire include bead wire, tire cord, wire rope and prestressed concrete. It should be possible to produce wire rods in existing rod mills by adapting the controlled rolling and quenching procedures outlined in this paper.

  9. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect

    Hovanski, Yuri; Santella, M. L.; Grant, Glenn J.

    2009-12-28

    Friction stir spot welding was used to join two advanced high-strength steels using polycrystalline cubic boron nitride tooling. Numerous tool designs were employed to study the influence of tool geometry on weld joints produced in both DP780 and a hot-stamp boron steel. Tool designs included conventional, concave shouldered pin tools with several pin configurations; a number of shoulderless designs; and a convex, scrolled shoulder tool. Weld quality was assessed based on lap shear strength, microstructure, microhardness, and bonded area. Mechanical properties were functionally related to bonded area and joint microstructure, demonstrating the necessity to characterize processing windows based on tool geometry.

  10. High-strength nanostructured titanium alloy for aerospace industry

    NASA Astrophysics Data System (ADS)

    Naydenkin, E. V.; Mishin, I. P.; Ratochka, I. V.; Vinokurov, V. A.

    2015-10-01

    The technological regimes of receiving of round bars of VT22 titanium alloy with the diameter 22 mm and hierarchically organized ultrafine-grained (nano-) structure by helical rolling and subsequent heat treatment (aging) were developed. It was shown that such structure formation results in a substantial increase (by more than 20%) of strength properties of the alloy as compared to the initial state. The obtained rods with a high specific strength may be used in the aerospace industry in the manufacture of critical structural elements.

  11. High strength graphite and method for preparing same

    DOEpatents

    Overholser, Lyle G.; Masters, David R.; Napier, John M.

    1976-01-01

    High strength graphite is manufactured from a mixture of a particulate filler prepared by treating a particulate carbon precursor at a temperature in the range of about 400.degree. to 1000.degree. C., an organic carbonizable binder, and green carbonizable fibers in a concentration of not more than 2 weight per cent of the filler. The use of the relatively small quantity of green fibers provides a substantial increase in the flexural strength of the graphite with only a relatively negligible increase in the modulus of elasticity.

  12. Pressureless sintered high-strength mullite from commercial powder

    NASA Astrophysics Data System (ADS)

    Lehman, R. L.; Umezu, Y.

    1992-08-01

    High-strength monolithic mullite ceramics were prepared from commercial-grade power by carefully controlled processing of the powder followed by pressureless sintering at 1700 °C. Mullite powder was mechanically and chemically dispersed, ball milled, and screened prior to slip casting. Specimens were sintered to 97% of theoretical density under pressureless conditions. The furnace ramp and soak schedule was an important variable. Four-point flexural strengths of 250 MPa were achieved, exceeding literature values for pressureless sintering of Baikowski mullite powder.[a] Pore sizes were small and were not strength limiting. Griffith calculations suggest a critical flaw size of 20 μm, in good agreement with the maximum observed crystal size in the microstructure.

  13. Ultra-high Burst Strength of CVD Graphene Membranes

    NASA Astrophysics Data System (ADS)

    Wang, Luda; Boutilier, Michael; Kidambi, Piran; Karnik, Rohit; Microfluidics; Nanofluidics Research Lab Team

    2015-11-01

    Porous graphene membranes have significant potential in gas separation, water desalination and nanofiltration. Understanding the mechanical strength of porous graphene is crucial because membrane separations can involve high pressures. We studied the burst strength of CVD graphene membrane placed on porous support at applied pressures up to 100 bar by monitoring the gas flow rate across the membrane as a function of pressure. Increase of gas flow rate with pressure allowed for extraction of the burst fraction of graphene as it failed under increasing pressure. We also studied the effect of sub-nanometer pores on the ability of graphene to withstand pressure. The results showed that porous graphene membranes can withstand pressures comparable to or even higher than the >50 bar pressures encountered in water desalination, with non-porous CVD graphene exhibiting even higher mechanical strength. Our study shows that porous polycrystalline CVD graphene has ultra-high burst strength under applied pressure, suggesting the possibility for its use in high-pressure membrane separations. Principal Investigator

  14. Conditions to obtain reliable high strength alumina via centrifugal casting

    SciTech Connect

    Huisman, W.; Graule, T.; Gauckler, L.J.

    1995-09-01

    Electrostatically stabilized alumina suspensions with high solids content of up to 58 vol% were consolidated into near-net-shape parts via centrifugal casting. High density green bodies showed excellent sintering kinetics leading to {ge} 99.5% of theoretical density (TD) at lowered temperatures compared to isostatic pressing. Four point bend strengths of 540 MPa with Weibull moduli of up to 24 were achieved using commercial {alpha}-alurnina powders.

  15. NEW HIGH STRENGTH AND FASTER DRILLING TSP DIAMOND CUTTERS

    SciTech Connect

    Robert Radtke

    2006-01-31

    The manufacture of thermally stable diamond (TSP) cutters for drill bits used in petroleum drilling requires the brazing of two dissimilar materials--TSP diamond and tungsten carbide. The ENDURUS{trademark} thermally stable diamond cutter developed by Technology International, Inc. exhibits (1) high attachment (shear) strength, exceeding 345 MPa (50,000 psi), (2) TSP diamond impact strength increased by 36%, (3) prevents TSP fracture when drilling hard rock, and (4) maintains a sharp edge when drilling hard and abrasive rock. A novel microwave brazing (MWB) method for joining dissimilar materials has been developed. A conventional braze filler metal is combined with microwave heating which minimizes thermal residual stress between materials with dissimilar coefficients of thermal expansion. The process results in preferential heating of the lower thermal expansion diamond material, thus providing the ability to match the thermal expansion of the dissimilar material pair. Methods for brazing with both conventional and exothermic braze filler metals have been developed. Finite element modeling (FEM) assisted in the fabrication of TSP cutters controllable thermal residual stress and high shear attachment strength. Further, a unique cutter design for absorbing shock, the densification of otherwise porous TSP diamond for increased mechanical strength, and diamond ion implantation for increased diamond fracture resistance resulted in successful drill bit tests.

  16. Mechanical Properties of Heat Affected Zone of High Strength Steels

    NASA Astrophysics Data System (ADS)

    Sefcikova, K.; Brtnik, T.; Dolejs, J.; Keltamaki, K.; Topilla, R.

    2015-11-01

    High Strength Steels became more popular as a construction material during last decade because of their increased availability and affordability. On the other hand, even though general use of Advanced High Strength Steels (AHSS) is expanding, the wide utilization is limited because of insufficient information about their behaviour in structures. The most widely used technique for joining steels is fusion welding. The welding process has an influence not only on the welded connection but on the area near this connection, the so-called heat affected zone, as well. For that reason it is very important to be able to determine the properties in the heat affected zone (HAZ). This area of investigation is being continuously developed in dependence on significant progress in material production, especially regarding new types of steels available. There are currently several types of AHSS on the world market. Two most widely used processes for AHSS production are Thermo-Mechanically Controlled Processing (TMCP) and Quenching in connection with Tempering. In the presented study, TMCP and QC steels grade S960 were investigated. The study is focused on the changes of strength, ductility, hardness and impact strength in heat affected zone based on the used amount of heat input.

  17. Hydrogen Embrittlement of Automotive Advanced High-Strength Steels

    NASA Astrophysics Data System (ADS)

    Lovicu, Gianfranco; Bottazzi, Mauro; D'Aiuto, Fabio; De Sanctis, Massimo; Dimatteo, Antonella; Santus, Ciro; Valentini, Renzo

    2012-11-01

    Advanced high-strength steels (AHSS) have a better combination between strength and ductility than conventional HSS, and higher crash resistances are obtained in concomitance with weight reduction of car structural components. These steels have been developed in the last few decades, and their use is rapidly increasing. Notwithstanding, some of their important features have to be still understood and studied in order to completely characterize their service behavior. In particular, the high mechanical resistance of AHSS makes hydrogen-related problems a great concern for this steel grade. This article investigates the hydrogen embrittlement (HE) of four AHSS steels. The behavior of one transformation induced plasticity (TRIP), two martensitic with different strength levels, and one hot-stamping steels has been studied using slow strain rate tensile (SSRT) tests on electrochemically hydrogenated notched samples. The embrittlement susceptibility of these AHSS steels has been correlated mainly to their strength level and to their microstructural features. Finally, the hydrogen critical concentrations for HE, established by SSRT tests, have been compared to hydrogen contents absorbed during the painting process of a body in white (BIW) structure, experimentally determined during a real cycle in an industrial plant.

  18. A Modified Johnson-Cook Model for Advanced High-Strength Steels Over a Wide Range of Temperatures

    NASA Astrophysics Data System (ADS)

    Qingdong, Zhang; Qiang, Cao; Xiaofeng, Zhang

    2014-12-01

    Advanced high-strength steel (AHSS) is widely used in automotive industry. In order to investigate the mechanical behaviors of AHSS over a wide range of temperatures, quasi-static tensile experiments were conducted at the temperatures from 298 to 1073 K on a Gleeble-3500 thermo-simulation machine. The results show that flow behaviors are affected by testing temperature significantly. In order to describe the flow features of AHSS, the Johnson-Cook (JC) model is employed. By introducing polynomial functions to consider the effects of temperature on hardening behavior, the JC model is modified and used to predict flow behavior of AHSS at different experimental conditions. The accuracy of the modified JC model is verified and the predicted flow stress is in good agreement with experimental results, which confirms that the modified JC model can give an accurate and precise estimate over a wide range of temperatures.

  19. Oxidation resistant high creep strength austenitic stainless steel

    DOEpatents

    Brady, Michael P.; Pint, Bruce A.; Liu, Chain-Tsuan; Maziasz, Philip J.; Yamamoto, Yukinori; Lu, Zhao P.

    2010-06-29

    An austenitic stainless steel displaying high temperature oxidation and creep resistance has a composition that includes in weight percent 15 to 21 Ni, 10 to 15 Cr, 2 to 3.5 Al, 0.1 to 1 Nb, and 0.05 to 0.15 C, and that is free of or has very low levels of N, Ti and V. The alloy forms an external continuous alumina protective scale to provide a high oxidation resistance at temperatures of 700 to 800.degree. C. and forms NbC nanocarbides and a stable essentially single phase fcc austenitic matrix microstructure to give high strength and high creep resistance at these temperatures.

  20. New steels and methods for induction hardening of bearing rings and rollers

    SciTech Connect

    Ouchakov, B.K.; Shepeljakovsky, K.Z.

    1998-12-31

    The new method of through-surface hardening (TSH) of bearing rings and rollers was developed and used in Russia and former USSR. The principles of the method include the use of special steels of low or controlled hardenability, through-the-section induction of furnace heating and intense quenching of the parts by water stream in special devices. Due to the low hardenability of applied steels, the bearing rings and rollers have high-strength martensitic surface layer, combined with a core strengthened with a troostite and sorbite structure. High compressive residual stresses are formed in the martensitic surface layers. For a long time TSH has been successfully used for inner rings of bearings for railway car boxes, large rings and rollers of bearings for cement furnaces and rolling mills. Recently TSH was used for hollow rollers of railway bearings. For bearing rings made of SAE 52100 type high-carbon, chromium-alloyed steel a new method of low-deformation hardening was developed. The method is based on self-calibration of the rings during the quenching process and is intended for through hardening by induction heating and quenching by rapidly moved water stream.

  1. Performance optimization and computational design of ultra-high strength gear steels

    NASA Astrophysics Data System (ADS)

    Tiemens, Benjamin Lee

    Rising power density requirements in transmission gear applications are swiftly outpacing gear redesign alone and will ultimately depend on better materials. Ni-Co secondary hardening steels show great promise for these applications due to their optimized combination of strength and toughness. The commercially available secondary hardening alloys GearMet RTM C61 and C67 have already demonstrated promising contact fatigue resistance, however bending fatigue is anticipated to be the primary failure mode limiting high power density gear applications. Single tooth bending fatigue testing was therefore completed on C61 and C67 spur gears to both assess the optimized performance of these alloys as well as identify defect populations currently limiting further advances. The resultant best-practice C61 spur gears in a shot peened and isotropic superfinished condition outperformed the top-ranking premium gear steel, demonstrating an approximate 15% improvement in bending fatigue endurance limit. Fatigue failures limiting further bending fatigue performance were identified to primarily initiate at three defect classes: shot peening-induced surface damage, subsurface inter-granular cleavage facets and Al2O3 and La2O2S inclusions. C67 spur gears did not show increased performance despite elevated surface hardness levels due to the inability of current shot peening practices to achieve maximum compressive stress in ultra-high hardness materials. In an effort to reduce the material cost of these alloys through minimization/elimination of cobalt alloying additions, BCC Cu precipitation was incorporated to offset ensuing losses in temper resistance by providing additional heterogeneous nucleation sites for the M2C strengthening dispersion. Fifty-pound experimental heats were made of four designed compositions. Peak hardness levels achieved during tempering fell on average 200 VHN short of the 900 VHN designed surface hardness. 3-dimensional local electrode atom probe (LEAP

  2. Possible correlation between work-hardening and fatigue-failure

    NASA Technical Reports Server (NTRS)

    Kettunen, P. O.; Kocks, U. F.

    1969-01-01

    Conceptual theory proposes that cyclic hardening due to non-uniform strain and stress amplitudes during testing, especially during the initial application of stress to a specimen, may correlate positively with the ultimate strength of the specimen under test.

  3. Evaluation of common tests for fracture characterisation of advanced high-strength sheet steels with the help of the FEA

    NASA Astrophysics Data System (ADS)

    Peshekhodov, I.; Dykiert, M.; Vucetic, M.; Behrens, B.-A.

    2016-11-01

    The paper presents results of evaluation of common tests for fracture characterization of advanced high-strength sheet steels with the help of the FEA. The tests include three in-plane shear tests, two uniaxial tension tests, two plane strain tension tests and two equibiaxial tension tests. Three high-strength steels with different yield loci, strain hardening rates and strengths in three different thicknesses each were used. The evaluation was performed based on the spatial distribution of the equivalent plastic strain and damage variable in the specimen at the moment of crack initiation as well as on the time variation of the stress state at the crack initiation location. For in-plane shear, uniaxial tension and plane strain tension, no test can be unconditionally recommended as disadvantages of all studied tests in these groups cannot be neglected. However, in each of these groups, a test can be chosen, which represents an acceptable compromise between its advantages and disadvantages: the shear test on an IFUM butterfly specimen for in-plane shear, the tensile test on a holed specimen for uniaxial tension and the tensile test on a waisted specimen for plane strain tension. On the contrary, the bulge test on a circular specimen with a punch of Ø 100 mm can be unconditionally recommended for equibiaxial tension. In the future, optimisation of the studied tests for in-plane shear, uniaxial tension and plane strain tension appears to be necessary.

  4. Springback Simulation and Compensation for High Strength Parts Using JSTAMP

    NASA Astrophysics Data System (ADS)

    Shindo, Terumasa; Sugitomo, Nobuhiko; Ma, Ninshu

    2011-08-01

    The stamping parts made from high strength steel have a large springback which is difficult to control. With the development of simulation technology, the springback can be accurately predicted using advanced kinematic material models and CAE systems. In this paper, a stamping process for a pillar part made from several classes of high strength steel was simulated using a Yoshida-Uemori kinematic material model and the springback was well predicted. To obtain the desired part shape, CAD surfaces of the stamping tools were compensated by a CAE system JSTAMP. After applying the compensation 2 or 3 times, the dimension accuracy of the simulation for the part shape achieved was about 0.5 mm. The compensated CAD surfaces of the stamping tools were directly exported from JSTAMP to CAM for machining. The effectiveness of the compensation was verified by an experiment using the compensated tools.

  5. NDE detectability of fatigue type cracks in high strength alloys

    NASA Technical Reports Server (NTRS)

    Christner, B. K.; Rummel, W. D.

    1983-01-01

    Specimens suitable for investigating the reliability of production nondestructive evaluation (NDE) to detect tightly closed fatigue cracks in high strength alloys representative of those materials used in spacecraft engine/booster construction were produced. Inconel 718 was selected as representative of nickel base alloys and Haynes 188 was selected as representative of cobalt base alloys used in this application. Cleaning procedures were developed to insure the reusability of the test specimens and a flaw detection reliability assessment of the fluorescent penetrant inspection method was performed using the test specimens produced to characterize their use for future reliability assessments and to provide additional NDE flaw detection reliability data for high strength alloys. The statistical analysis of the fluorescent penetrant inspection data was performed to determine the detection reliabilities for each inspection at a 90% probability/95% confidence level.

  6. 'Fire hardening' spear wood does slightly harden it, but makes it much weaker and more brittle.

    PubMed

    Ennos, Antony Roland; Chan, Tak Lok

    2016-05-01

    It is usually assumed that 'fire hardening' the tips of spears, as practised by hunter-gatherers and early Homo spp., makes them harder and better suited for hunting. This suggestion was tested by subjecting coppiced poles of hazel to a fire-hardening process and comparing their mechanical properties to those of naturally seasoned poles. A Shore D hardness test showed that fire treatment slightly increased the hardness of the wood, but flexural and impact tests showed that it reduced the strength and work of fracture by 30% and 36%, respectively. These results suggest that though potentially slightly sharper and more durable, fire-hardened tips would actually be more likely to break off when used, as may have been the case with the earliest known wooden tool, the Clacton spear. Fire might first have been used to help sharpen the tips of spears, and fire-hardening would have been a mostly negative side effect, not its primary purpose.

  7. Corrosion Behavior of Friction Stir Welded High Strength Aluminum Alloys

    DTIC Science & Technology

    2002-01-18

    Angelo Guinasso, " Stress Corrosion Susceptibility in 7050 -T751 Aluminum Following Friction Stir Welding", Proc. First Friction Stir Welding Symposium...potential of the nugget. Susceptibility to stress corrosion cracking (SCC) was evaluated using the slow strain rate (SSR) method described in ASTM Standards...UNCLASSIFIED Defense Technical Information Center Compilation Part Notice ADP015941 TITLE: Corrosion Behavior of Friction Stir Welded High Strength

  8. Reduced hydrogen embrittlement susceptibility in platinum implanted high strength steel

    NASA Astrophysics Data System (ADS)

    Cowie, J. G.; Lowder, L. J.; Culbertson, R. J.; Kosik, W. E.; Brown, R.

    1991-07-01

    High strength steels suffer from a high susceptibility to hydrogen embrittlement in a corrosive atmosphere, a factor which limits their usefulness. A good catalyst, such as platinum, present on the surface of the steel may lead to a low value of hydrogen overvoltage, thereby reducing the accumulation and subsequent diffusion of atomic hydrogen into the metal. In the present study, platinum was implanted into high strength electroslag remelted (ESR) 4340 steel specimens to a dose of 10 16 atoms/cm 2. Both Pt-implanted and unimplanted specimens were rate charged with hydrogen. The relative concentration of diffusible hydrogen was determined using an electrochemical measurement device known as a Barnacle Electrode. The specimens implanted with platinum exhibited less diffusible hydrogen than the unimplanted steel. Slow strain rate notched-tensile tests, in an aqueous solution of 3.5 wt.% NaCI, were performed in order to evaluate the effect of hydrogen on strength and ductility. The Pt-implanted specimens were able to sustain significantly higher loads before fracture than their unimplanted counterparts. Scanning electron microscopy (SEM) verified the presence of brittle cracking typical of hydrogen embrittlement type failures. Degradation of mechanical properties due to hydrogen embrittlement was thus significantly reduced. This suggested that both the electrochemical and catalytic properties of the Pt-implanted surface were responsible for the improvement in properties.

  9. The secondary hardening phenomenon in strain-hardened MP35N alloy

    SciTech Connect

    Asgari, S.; El-Danaf, E.; Shaji, E.; Kalidindi, S.R.; Doherty, R.D.

    1998-10-09

    Mechanical testing and microscopy techniques were used to investigate the influence of aging on the structure and strengthening of MP35N alloy. It was confirmed that aging the deformed material at 600 C for 4 h provided additional strengthening, here referred to as secondary hardening, in addition to the primary strain hardening. The secondary hardening phenomenon was shown to be distinctly different from typical age hardening processes in that it only occurred in material deformed beyond a certain cold work level. At moderate strains, aging caused a shift in the entire stress-strain curve of the annealed material to higher stresses while at high strains, it produced shear localization and limited work softening. The secondary hardening increment was also found to be grain size dependent. The magnitude of the secondary hardening appeared to be controlled by the flow stress in the strain hardened material. A model is proposed to explain the observations and is supported by direct experimental evidence. The model is based on formation of h.c.p. nuclei through the Suzuki mechanism, that is segregation of solute atoms to stacking faults, on aging the strain hardened material. The h.c.p. precipitates appear to thicken only in the presence of high dislocation density produced by prior cold work.

  10. Dynamic Strength of Metals at High Pressure and Strain Rate

    NASA Astrophysics Data System (ADS)

    Lorenz, Thomas

    2006-03-01

    A new approach to materials science at very high pressures and strain rates has been developed on the Omega laser, using a ramped plasma piston drive. A laser drives an ablative shock through a solid plastic reservoir where it unloads at the rear free surface, expands across a vacuum gap, and stagnates on the metal sample under study. This produces a gently increasing ram pressure, compressing the sample nearly isentropically. The peak pressure on the sample, diagnosed with VISAR measurements, can be varied by adjusting the laser energy and pulse length, gap size, and reservoir density, and obeys a simple scaling relation.^1 This has been demonstrated at OMEGA at pressures to 200 GPa in Al foils. In an important application, using in-flight x-ray radiography, the material strength of solid-state samples at high pressure can be inferred by measuring the reductions in the growth rates (stabilization) of Rayleigh-Taylor (RT) unstable interfaces. RT instability measurements of solid of Al-6061-T6 ^2 and vanadium, at pressures of 20-100 GPa, and strain rates of 10^6 to 10^8 s-1, show clear material strength effects. Modelling results for two constitutive strength models -- Steinberg-Guinan and Preston-Tonks-Wallace, show enhanced dynamic strength that may be correlated with a high-strain-rate, phono-drag mechanism. Data, modeling details and future prospects for this project using the National Ignition Facility laser, will be presented. [1] J. Edwards et al., Phys. Rev. Lett., 92, 075002 (2004). [2] K. T. Lorenz et al., Phys. Plasmas 12, 056309 (2005). This work was performed under the auspices of the U.S. Department of Energy by the University of California, Lawrence Livermore National Laboratory under Contract W-7405-Eng-48.

  11. Hardening: Australian for Transformation

    DTIC Science & Technology

    2004-01-01

    ADF towards homeland defense. For further details, see Jeffrey Grey. A Military History of Australia. Melbourne, Australia, Cambridge University...is a simplified explanation of the hardene d force structure proposed by FLW. The hardened concept encompasses other aspects that enhance Army...standardized with three rifle companies. A 196 Leahy “ A Land Force for the Future: The Australian Army in the Early 21st Century.” 2003: 19. 197 See Monk, Paul

  12. High strength E-glass/CNF fibers nanocomposite

    NASA Astrophysics Data System (ADS)

    Abu-Zahra, Esam H.

    Glass fibers are among the most versatile industrial materials known today, where 4 billion pounds of glass are used every year. They are readily produced from raw materials, which are available in virtually unlimited supply. Reinforced glass composites still suffer from different weaknesses; such as: poor dispersion, poor alignment and orientation of reinforcing materials, in addition to the difficulties associated with handling randomly oriented nanofibers and nanotubes in an industrial setting. The aim of this work is to study the feasibility of a manufacturing methodology to align the imbedded CNFs in the glass fibers and to quantify the potential gains in the mechanical strength of the nanocomposite glass fibers. The method makes use of the high aspect ratio of the CNFs along with the glass filament drawing process to imbed, disperse and align the CNFs in glass fibers. E-glass frit was prepared and mixed with 5% vol. CNFs. The mix was fed to the glass fibers drawing machine using a special feeding mechanism. Hybrid glass fibers were drawn on 12 runs and tested for their tensile strength properties. A 300% increase on the tensile strength of the E-glass/CNFs fibers was successfully demonstrated. Structural analysis using SEM testing revealed that the CNFs survived the high temperature in the premelter (2400°F), in addition to that for being well dispersed and aligned.

  13. New heat treatment process for advanced high-strength steels

    NASA Astrophysics Data System (ADS)

    Bublíková, D.; Jeníček, Š.; Vorel, I.; Mašek, B.

    2017-02-01

    Today’s advanced steels are required to possess high strength and ductility. It can be achieved by choosing an appropriate steel chemistry which has a substantial effect on the properties obtained by heat treatment. Mechanical properties influenced the presence of retained austenite in the final structure. Steels of this group typically require complicated heat treatment which places great demands on the equipment used. The present paper introduces new procedures aimed at simplifying the heat treatment of high-strength steels with the use of material-technological modelling. Four experimental steels were made and cast, whose main alloying additions were manganese, silicon, chromium, molybdenum and nickel. The steels were treated using the Q-P process with subsequent interrupted quenching. The resulting structure was a mixture of martensite and retained austenite. Strength levels of more than 2000 MPa combined with 10-15 % elongation were obtained. These properties thus offer potential for the manufacture of intricate closed-die forgings with a reduced weight. Intercritical annealing was obtained structure not only on the basis of martensite, but also with certain proportion of bainitic ferrite and retained austenite.

  14. High Strength Discontinuously Reinforced Aluminum For Rocket Applications

    NASA Technical Reports Server (NTRS)

    Pandey, A. B.; Shah, S. R.; Shadoan, M.

    2003-01-01

    This study presents results on the development of a new aluminum alloy with very high strength and ductility. Five compositions of Al-Mg-Sc-Gd-Zr alloy were selected for this purpose. These alloys were also reinforced with 15 volume percent silicon-carbide and boron-carbide particles to produce Discontinuously Reinforced Aluminum (DRA) materials. Matrix alloys and DRA were processed using a powder metallurgy process. The helium gas atomization produced very fine powder with cellular-dentritic microstructure. The microstructure of matrix alloys showed fine Al3Sc based precipitate which provides significant strengthening in these alloys. DRA showed uniform distribution of reinforcement in aluminum matrix. DRA materials were tested at -320 F, 75 F in air and 7S F in gaseous hydrogen environments and matrix alloys were tested at 75 F in air. DRA showed high strengths in the range of 89-111 ksi (614-697 MPa) depending on alloy compositions and test environments. Matrix alloys had a good combination of strength, 84-89 ksi (579-621 MPa) and ductility, 4.5-6.5%. The properties of these materials can further be improved by proper control of processing parameters.

  15. Fracture analysis of a high-strength concrete and a high-strength steel-fiber-reinforced concrete

    NASA Astrophysics Data System (ADS)

    Ferreira, L. E. T.

    2007-09-01

    This paper addresses the use of R-curves to study the fracture behavior of high-strength concrete and steel-fiber-reinforced concrete subjected to crack ing in a three-point bending configuration. The R-curves are modeled through an effective approach based on the equations of linear-elastic fracture mechanics (LEFM), which relates the applied load to the fundamental displacements of notched-through beams loaded monotonically. It is initially shown that, for quasi-brittle materials, the R-curves responses can be evaluated in a quasi-analytical way, using the load-crack mouth opening, the load-load line displacement, or exclusively the displacement responses obtained experimentally. Afterward, the methodology is used to obtain the fracture responses of high-strength and fiber-reinforced concretes, up to the final stages of rupture.

  16. Control technology for surface treatment of materials using induction hardening

    SciTech Connect

    Kelley, J.B.; Skocypec, R.D.

    1997-04-01

    In the industrial and automotive industries, induction case hardening is widely used to provide enhanced strength, wear resistance, and toughness in components made from medium and high carbon steels. The process uses significantly less energy than competing batch process, is environmentally benign, and is a very flexible in-line manufacturing process. As such, it can directly contribute to improved component reliability, and the manufacture of high-performance lightweight parts. However, induction hardening is not as widely used as it could be. Input material and unexplained process variations produce significant variation in product case depth and quality. This necessitates frequent inspection of product quality by destructive examination, creates higher than desired scrap rates, and causes de-rating of load stress sensitive components. In addition, process and tooling development are experience-based activities, accomplished by trial and error. This inhibits the use of induction hardening for new applications, and the resultant increase in energy efficiency in the industrial sectors. In FY96, a Cooperative Research and Development Agreement under the auspices of the Technology Transfer Initiative and the Partnership for a New Generation of Vehicles was completed. A multidisciplinary team from Sandia National Labs and Delphi Saginaw Steering Systems investigated the induction hardening by conducting research in the areas of process characterization, computational modeling, materials characterization, and high speed data acquisition and controller development. The goal was to demonstrate the feasibility of closed-loop control for a specific material, geometry, and process. Delphi Steering estimated annual savings of $2-3 million per year due to reduced scrap losses, inspection costs, and machine down time if reliable closed-loop control could be achieved. A factor of five improvement in process precision was demonstrated and is now operational on the factory floor.

  17. New high-strength neodymium phosphate laser glass

    SciTech Connect

    Galagan, B I; Glushchenko, I N; Denker, B I; Kalachev, Yu L; Mikhailov, Viktor A; Sverchkov, S E; Shcherbakov, Ivan A; Kuleshov, N V

    2009-12-31

    A high-strength neodymium laser glass (SNLG) based on an alumoborophosphate composition is developed and synthesised; its physicochemical, spectral, luminescent, and lasing characteristics are studied. It is found that the chemical stability and thermal resistance of the new glass are considerably higher than the corresponding characteristics of known neodymium-doped phosphate laser glasses. Investigations of lasing upon longitudinal diode pumping showed that, due to the higher thermal resistance, the new glass allows one to obtain output powers twice as high as those of industrial GLS22 glass. (active media)

  18. Manufacturing of high-strength Ni-free Co-Cr-Mo alloy rods via cold swaging.

    PubMed

    Yamanaka, Kenta; Mori, Manami; Yoshida, Kazuo; Kuramoto, Koji; Chiba, Akihiko

    2016-07-01

    The strengthening of biomedical metallic materials is crucial to increasing component durability in biomedical applications. In this study, we employ cold swaging as a strengthening method for Ni-free Co-Cr-Mo alloy rods and examine its effect on the resultant microstructures and mechanical properties. N is added to the alloy to improve the cold deformability, and a maximum reduction in area (r) of 42.6% is successfully obtained via cold swaging. The rod strength and ductility increase and decrease, respectively, with increasing cold-swaging reduction r. Further, the 0.2% proof stress at r=42.6% eventually reaches 1900MPa, which is superior to that obtained for the other strengthening methods proposed to date. Such significant strengthening resulting from the cold-swaging process may be derived from extremely large work hardening due to a strain-induced γ (fcc)→ε (hcp) martensitic transformation, with the resultant intersecting ε-martensite plates causing local strain accumulation at the interfaces. The lattice defects (dislocations/stacking faults) inside the ε phase also likely contribute to the overall strength. However, excessive application of strain during the cold-swaging process results in a severe loss in ductility. The feasibility of cold swaging for the manufacture of high-strength Co-Cr-Mo alloy rods is discussed.

  19. Structural heredity influence upon principles of strain wave hardening

    NASA Astrophysics Data System (ADS)

    Kiricheck, A. V.; Barinov, S. V.; Yashin, A. V.

    2017-02-01

    It was established experimentally that by penetration of a strain wave through material hardened not only the technological modes of processing, but also a technological heredity - the direction of the fibers of the original macrostructure have an influence upon the diagram of microhardness. By penetration of the strain wave along fibers, the degree of hardening the material is less, however, a product is hardened throughout its entire section mainly along fibers. In the direction of the strain waves across fibers of the original structure of material, the degree of material hardening is much higher, the depth of the hardened layer with the degree of hardening not less than 50% makes at least 3 mm. It was found that under certain conditions the strain wave can completely change the original structure of the material. Thus, a heterogeneously hardened structure characterized by the interchange of harder and more viscous areas is formed, which is beneficial for assurance of high operational properties of material.

  20. Effect of sulfur on rolling contact fatigue life of high-manganese precipitation-hardening austenitic steel

    SciTech Connect

    Haruna, Y.; Yamamoto, A.; Tsubakino, H.

    1998-10-05

    For mechanical components used in high magnetic flux such as bearings and shafts that undergo cyclic stress, materials require low permeability with high strength, hardness, appropriate machinability, and good fatigue properties. Although it is implied that low permeability and machinability will be achieved by a selection of sulfurized austenitic ({gamma}) steel grades, effect of manganese sulfide (MnS) on fatigue properties of such grades especially for bearing applications is not clarified. For high-carbon chromium bearing steels, the effect of MnS on rolling contact fatigue life of the steels containing sulfur less than 0.03% are discussed. In these studies, the effect of MnS is not clearly determined whether it is beneficial or harmful to contact fatigue lives of the steels. However, effect of MnS under higher sulfur content, i.e., 0.10%, on the fatigue properties of {gamma} steel has not been studied. In this paper, the effect of sulfur on rolling contact fatigue properties of vanadium added {gamma} steel, 10Cr-6Ni-8Mn-1.6V-0.6C, was investigated focusing on microstructural change in connection with MnS particles.

  1. Numerical and experimental evaluation of the impact performance of advanced high-strength steel sheets based on a damage model

    NASA Astrophysics Data System (ADS)

    Ma, Ning; Park, Taejoon; Kim, Dongun; Kim, Chongmin; Chung, Kwansoo

    2010-06-01

    The impact performance in a Charpy impact test was experimentally and numerically studied for the advanced high-strength steel sheets (AHSS) TWIP940 and TRIP590 as well as the high-strength grade known as 340R. To characterize the mechanical properties, uni-axial simple tension tests were conducted to determine the anisotropic properties and strain rate sensitivities of these materials. In particular, the high-speed strain-rate sensitivity of TRIP590 and 340R (rate sensitive) was also characterized to account for the high strain rates involved in the Charpy impact test. To evaluate fracture behavior in the Charpy impact test, a new damage model including a triaxiality-dependent fracture criterion and hardening behavior with stiffness deterioration was introduced. The model was calibrated via numerical simulations and experiments involving simple tension and V-notch tests. The new damage model along with the anisotropic yield function Hill 1948 was incorporated into the ABAQUS/Explicit FEM code, which performed reasonably well to predict the impact energy absorbed during the Charpy impact test.

  2. High Breakdown Strength, Multilayer Ceramics for Compact Pulsed Power Applications

    SciTech Connect

    Gilmore, B.; Huebner, W.; Krogh, M.L.; Lundstrom, J.M.; Pate, R.C.; Rinehart, L.F.; Schultz, B.C.; Zhang, S.C.

    1999-07-20

    Advanced ceramics are being developed for use in large area, high voltage devices in order to achieve high specific energy densities (>10 6 J/m 3 ) and physical size reduction. Initial materials based on slip cast TiO2 exhibited a high bulk breakdown strength (BDS >300 kV/cm) and high permittivity with low dispersion (e�100). However, strong area and thickness dependencies were noted. To increase the BDS, multilayer dielectric compositions are being developed based on glass/TiO2 composites. The addition of glass increases the density (�99.8% theoretical), forms a continuous grain boundary phase, and also allows the use of high temperature processes to change the physical shape of the dielectric. The permittivity can also be manipulated since the volume fraction and connectivity of the glassy phase can be readily shifted. Results from this study on bulk breakdown of TiO2 multilayer structures with an area of 2cm 2 and 0.1cm thickness have measured 650 kV/cm. Furthermore, a strong dependence of breakdown strength and permittivity has been observed and correlated with microstructure and the glass composition. This paper presents the interactive effects of manipulation of these variables.

  3. Effect of surface modification, microstructure, and trapping on hydrogen diffusion coefficients in high strength alloys

    NASA Astrophysics Data System (ADS)

    Jebaraj Johnley Muthuraj, Josiah

    Cathodic protection is widely used for corrosion prevention. However, this process generates hydrogen at the protected metal surface, and diffusion of hydrogen through the metal may cause hydrogen embrittlement or hydrogen induced stress corrosion cracking. Thus the choice of a metal for use as fasteners depends upon its hydrogen uptake, permeation, diffusivity and trapping. The diffusivity of hydrogen through four high strength alloys (AISI 4340, alloy 718, alloy 686, and alloy 59) was analyzed by an electrochemical method developed by Devanathan and Stachurski. The effect of plasma nitriding and microstructure on hydrogen permeation through AISI 4340 was studied on six different specimens: as-received (AR) AISI 4340, nitrided samples with and without compound layer, samples quenched and tempered (Q&T) at 320° and 520°C, and nitrided samples Q&T 520°C. Studies on various nitrided specimens demonstrate that both the gamma'-Fe 4N rich compound surface layer and the deeper N diffusion layer that forms during plasma nitriding reduce the effective hydrogen diffusion coefficient, although the gamma'-Fe4N rich compound layer has a larger effect. Multiple permeation transients yield evidence for the presence of only reversible trap sites in as-received, Q&T 320 and 520 AISI 4340 specimens, and the presence of both reversible and irreversible trap sites in nitrided specimens. Moreover, the changes in microstructure during the quenching and tempering process result in a significant decrease in the diffusion coefficient of hydrogen compared to as-received specimens. In addition, density functional theory-based molecular dynamics simulations yield hydrogen diffusion coefficients through gamma'- Fe4N one order of magnitude lower than through α-Fe, which supports the experimental measurements of hydrogen permeation. The effect of microstructure and trapping was also studied in cold rolled, solutionized, and precipitation hardened Inconel 718 foils. The effective hydrogen

  4. Effect of microstructure on the fracture response of advanced high strength steels

    NASA Astrophysics Data System (ADS)

    Taylor, Mark David

    The effect of constituent hardness on formability performance for higher-strength dual phase (DP) steels was evaluated. A commercially-produced DP steel with 1080 MPa ultimate tensile strength (UTS) was processed to create eight additional constituent hardness conditions by tempering and cold-rolling, processes that primarily affected constituent hardness properties. Using nanoindentation, ferrite and martensite hardness values for the nine conditions of the DP steel (as-received, four as-tempered, four temper cold-rolled) provided a range of hardness values to evaluate formability performance. Formability performance for the nine steel conditions was evaluated using tensile and hole expansion testing. A decrease in martensite/ferrite hardness ratio corresponded to an increase in hole expansion ratio (HER), and an increase in yield strength (YS). A lower hardness ratio (increased similarity of ferrite and martensite hardness) was interpreted to increase strain-sharing between ferrite and martensite, which suppressed plastic strain localization to higher stresses for the case of YS, and to higher formability limits for the case of HER. A lower hardness ratio corresponded to a decrease in work-hardening, and was interpreted to be caused by the suppression of strain localization in ferrite. Multiple studies from literature correlated HER to tensile properties, and the nine steel conditions produced consistent trends with the data reported in each study, confirming the experimental HER and tensile properties obtained in the current study are consistent with literature. The microstructural response to plastic deformation was evaluated using two DP steels with equivalent UTS and different hardness ratios. Nanoindentation analyses on tensile specimens deformed to the UTS revealed a greater increase in ferrite hardness for the higher hardness ratio steel, interpreted to be caused by the greater amount of work hardening. EBSD crystallographic orientation maps for the two DP

  5. Scratch-resistant, highly conductive, and high-strength carbon nanotube-based composite yarns.

    PubMed

    Liu, Kai; Sun, Yinghui; Lin, Xiaoyang; Zhou, Ruifeng; Wang, Jiaping; Fan, Shoushan; Jiang, Kaili

    2010-10-26

    High-strength and conductive carbon nanotube (CNT) yarns are very attractive in many potential applications. However, there is a difficulty when simultaneously enhancing the strength and conductivity of CNT yarns. Adding some polymers into CNT yarns to enhance their strength will decrease their conductivity, while treating them in acid or coating them with metal nanoparticles to enhance their conductivity will reduce their strength. To overcome this difficulty, here we report a method to make high-strength and highly conductive CNT-based composite yarns by using a continuous superaligned CNT (SACNT) yarn as a conductive framework and then inserting polyvinyl alcohol (PVA) into the intertube spaces of the framework through PVA/dimethyl sulphoxide solution to enhance the strength of yarns. The as-produced CNT/PVA composite yarns possess very high tensile strengths up to 2.0 GPa and Young's moduli more than 120 GPa, much higher than those of the CNT/PVA yarns reported. The electric conductivity of as-produced composite yarns is as high as 9.2 × 10(4) S/m, comparable to HNO(3)-treated or Au nanoparticle-coated CNT yarns. These composite yarns are flexible, lightweight, scratch-resistant, very stable in the lab environment, and resistant to extremely humid ambient and as a result can be woven into high-strength and heatable fabrics, showing potential applications in flexible heaters, bullet-proof vests, radiation protection suits, and spacesuits.

  6. Production of high melt strength polypropylene by gamma irradiation

    NASA Astrophysics Data System (ADS)

    Lugão, A. B.; Artel, B. W. H.; Yoshiga, A.; Lima, L. F. C. P.; Parra, D. F.; Bueno, J. R.; Liberman, S.; Farrah, M.; Terçariol, W. R.; Otaguro, H.

    2007-11-01

    High melt strength polypropylene (HMS-PP) has been recently developed and introduced in the market by the major international producers of polypropylene. Therefore, BRASKEM, the leading Brazilian PP producer, together with EMBRARAD, the leading Brazilian gamma irradiator, and the IPEN (Institute of Nuclear Energy and Research) worked to develop a national technology for the production of HMS-PP. One of the effective approaches to improve melt strength and extensibility is to add chain branches onto polypropylene backbone using gamma radiation. Branching and grafting result from the radical combinations during irradiation process. Crosslinking and main chain scission in the polymer structure are also obtained during this process. In this work, gamma irradiation technique was used to induce chemical changes in commercial polypropylene with two different monomers, Tri-allyl-isocyanurate (TAIC) and Tri-methylolpropane-trimethacrylate (TMPTMA), with concentration ranging from 1.5 to 5.0 mmol/100 g of polypropylene. These samples were irradiated with a 60Co source at dose of 20 kGy. It used two different methods of HMS-PP processing. The crosslinking of modified polymers was studied by measuring gel content melt flow rate and rheological properties like melt strength and drawability. It was observed that the reaction method and the monomer type have influenced the properties. However, the concentration variation of monomer has no effect.

  7. Scintillation-Hardened GPS Receiver

    NASA Technical Reports Server (NTRS)

    Stephens, Donald R.

    2015-01-01

    CommLargo, Inc., has developed a scintillation-hardened Global Positioning System (GPS) receiver that improves reliability for low-orbit missions and complies with NASA's Space Telecommunications Radio System (STRS) architecture standards. A software-defined radio (SDR) implementation allows a single hardware element to function as either a conventional radio or as a GPS receiver, providing backup and redundancy for platforms such as the International Space Station (ISS) and high-value remote sensing platforms. The innovation's flexible SDR implementation reduces cost, weight, and power requirements. Scintillation hardening improves mission reliability and variability. In Phase I, CommLargo refactored an open-source GPS software package with Kalman filter-based tracking loops to improve performance during scintillation and also demonstrated improved navigation during a geomagnetic storm. In Phase II, the company generated a new field-programmable gate array (FPGA)-based GPS waveform to demonstrate on NASA's Space Communication and Navigation (SCaN) test bed.

  8. Extraordinary strain hardening by gradient structure.

    PubMed

    Wu, XiaoLei; Jiang, Ping; Chen, Liu; Yuan, Fuping; Zhu, Yuntian T

    2014-05-20

    Gradient structures have evolved over millions of years through natural selection and optimization in many biological systems such as bones and plant stems, where the structures change gradually from the surface to interior. The advantage of gradient structures is their maximization of physical and mechanical performance while minimizing material cost. Here we report that the gradient structure in engineering materials such as metals renders a unique extra strain hardening, which leads to high ductility. The grain-size gradient under uniaxial tension induces a macroscopic strain gradient and converts the applied uniaxial stress to multiaxial stresses due to the evolution of incompatible deformation along the gradient depth. Thereby the accumulation and interaction of dislocations are promoted, resulting in an extra strain hardening and an obvious strain hardening rate up-turn. Such extraordinary strain hardening, which is inherent to gradient structures and does not exist in homogeneous materials, provides a hitherto unknown strategy to develop strong and ductile materials by architecting heterogeneous nanostructures.

  9. TOUGHREACT Testing in High Ionic Strength Brine Sandstone Systems

    SciTech Connect

    Xu, Tianfu

    2008-09-01

    Deep saline formations and oil and gas reservoirs often contain concentrated brine solutions of ionic strength greater than 1 (I > 1 M). Geochemical modeling, involving high ionic strength brines, is a challenge. In the original TOUGHREACT code (Xu et al., 2004; Xu et al., 2006), activity coefficients of charged aqueous species are computed using an extended Debye-Huckel (DH) equation and parameters derived by Helgeson et al. (1981). The DH model can deal with ionic strengths from dilute to moderately saline water (up to 6 molal for an NaCl-dominant solution). The equations implemented for the DH model are presented in Appendix A. During the course of the Yucca Mountain project, a Pitzer ion-interaction model was implemented into TOUGHREACT. This allows the application of this simulator to problems involving much more concentrated aqueous solutions, such as those involving geochemical processes in and around high-level nuclear waste repositories where fluid evaporation and/or boiling is expected to occur (Zhang et al., 2007). The Pitzer ion-interaction model, which we refer to as the Pitzer virial approach, and associated ion-interaction parameters have been applied successfully to study non-ideal concentrated aqueous solutions. The formulation of the Pitzer model is presented in Appendix B; detailed information can be founded in Zhang et al. (2007). For CO{sub 2} geological sequestration, the Pitzer ion-interaction model for highly concentrated brines was incorporated into TOUGHREACT/ECO2N, then was tested and compared with a previously implemented extended Debye-Hueckel (DH) ion activity model. The comparison was made through a batch geochemical system using a Gulf Coast sandstone saline formation.

  10. Development of a Lightweight, High Strength, Collapsible Hose

    DTIC Science & Technology

    1989-02-01

    and their properties reported under the generic name "Aramid". 1.4. Chemical Properties Aramids are, in general, highly resistant to most chemicals. Due...acids and alkalies or to materials releasing them gives rise to strength losses. Figures 1.4.1., 1.4.2. and 1.4.3. give details of Aramid resistance to...that Aramid fibre exhibits good resistance to salt spray, sea water, solvents and grease, but that U.V. degradation can be extensive. J.R. Brown et al

  11. A new high strength alloy for hydrogen fueled propulsion systems

    NASA Technical Reports Server (NTRS)

    Mcpherson, W. B.

    1986-01-01

    This paper describes the development of a high-strength alloy (1241 MPa ultimate and 1103 MPa yield, with little or no degradation in hydrogen) for application in advanced hydrogen-fueled rocket engines. Various compositions of the Fe-Ni-Co-Cr system with elemental additions of Cb, Ti and Al are discussed. After processing, notched tensile specimens were tested in 34.5-MPa hydrogen at room temperature, as the main screening test. The H2/air notch tensile ratio was used as the selection/rejection criterion. The most promising alloys are discussed.

  12. Further observations on high impact strength denture-base materials.

    PubMed

    Rodford, R A; Braden, M

    1992-01-01

    Previous studies have shown that high impact strength can be conferred on denture-base poly(methyl methacrylate) polymers by modification with acrylic-terminated butadiene-styrene block copolymers, and that the acrylic end-group was necessary for effective reinforcement. It is now shown that, by solvent extraction studies, grafting of the copolymer occurs both with acrylic-terminated and non-terminated block copolymers. It is therefore concluded that the mode of grafting is different, and some possible mechanisms are discussed.

  13. Method for providing a low density high strength polyurethane foam

    DOEpatents

    Whinnery, Jr., Leroy L.; Goods, Steven H.; Skala, Dawn M.; Henderson, Craig C.; Keifer, Patrick N.

    2013-06-18

    Disclosed is a method for making a polyurethane closed-cell foam material exhibiting a bulk density below 4 lbs/ft.sup.3 and high strength. The present embodiment uses the reaction product of a modified MDI and a sucrose/glycerine based polyether polyol resin wherein a small measured quantity of the polyol resin is "pre-reacted" with a larger quantity of the isocyanate in a defined ratio such that when the necessary remaining quantity of the polyol resin is added to the "pre-reacted" resin together with a tertiary amine catalyst and water as a blowing agent, the polymerization proceeds slowly enough to provide a stable foam body.

  14. Thermophysical property measurements on low alloy high strength carbon steels

    SciTech Connect

    Li, M.; Brooks, J.A.; Atteridge, D.G.; Porter, W.D.

    1997-06-15

    The alloys of interest in this study were AISI Type 4230 and Type 4320 low alloy high strength carbon steels. They are heat-treatable steels and are usually used in the quenched and tempered condition. The Type 4130 has about 0.3% (wt.)C, 0.95%Cr, and 0.2% Mo. The Type 4320 has about 0.2%C, 1.7%Ni, 0.7%Cr, and 0.3% Mo. They are among the most popular alloy steels because of their excellent combination of mechanical properties and are used in both cast and wrought forms for many applications requiring high strength and toughness. However, during the casting operation, carbon segregation to the part surface forms a high carbon content surface layer in the part, which will induce surface cracking in the subsequent quenching process. And, during the welding operation, the critical cooling rate in the heat-affected zone (HAZ) will determine if the weldment is crack-free or not. Thus, the numerical effort to study the thermal history, microstructure evolution and residual stress development during welding and casting is critical to the application of these steels. This modeling effect requires the accurate knowledge of thermophysical properties, such as thermal expansion, solidus and liquidus temperatures, specific heat capacity, and heat of fusion. Unfortunately, these thermophysical properties are unavailable for temperatures over 1,000 C (1,2), thus the need for this study.

  15. The Strengths of High-Achieving Black High School Students in a Racially Diverse Setting

    ERIC Educational Resources Information Center

    Marsh, Kris; Chaney, Cassandra; Jones, Derrick

    2012-01-01

    Robert Hill (1972) identified strengths of Black families: strong kinship bonds, strong work orientation, adaptability of family roles, high achievement orientation, and religious orientation. Some suggest these strengths sustain the physical, emotional, social, and spiritual needs of Blacks. This study used narratives and survey data from a…

  16. Development of microstructure and irradiation hardening of Zircaloy during low dose neutron irradiation at nominally 358 C

    SciTech Connect

    Cockeram, Brian V; Smith, Richard W; Leonard, Keith J; Byun, Thak Sang; Snead, Lance Lewis

    2011-01-01

    Wrought Zircaloy-2 and Zircaloy-4 were neutron irradiated at nominally 358 C in the high flux isotope reactor (HFIR) at relatively low neutron fluences between 5.8 1022 and 2.9 1025 n/m2 (E > 1 MeV). The irradiation hardening and change in microstructure were characterized following irradiation using tensile testing and examinations of microstructure using Analytical Electron Microscopy (AEM). Small increments of dose (0.0058, 0.11, 0.55, 1.08, and 2.93 1025 n/m2) were used in the range where the saturation of irradiation hardening is typically observed so that the role of microstructure evolution and hai loop formation on irradiation hardening could be correlated. An incubation dose between 5.8 1023 and 1.1 1024 n/m2 was needed for loop nucleation to occur that resulted in irradiation hardening. Increases in yield strength were consistent with previous results in this temperature regime, and as expected less irradiation hardening and lower hai loop number density values than those generally reported in literature for irradiations at 260 326 C were observed. Unlike previous lower temperature data, there is evidence in this study that the irradiation hardening can decrease with dose over certain ranges of fluence. Irradiation induced voids were observed in very low numbers in the Zircaloy-2 materials at the highest fluence.

  17. Magnetic Implosion for Novel Strength Measurements at High Strain Rates

    SciTech Connect

    Lee, H.; Preston, D.L.; Bartsch, R.R.; Bowers, R.L.; Holtkamp, D.; Wright, B.L.

    1998-10-19

    Recently Lee and Preston have proposed to use magnetic implosions as a new method for measuring material strength in a regime of large strains and high strain rates inaccessible to previously established techniques. By its shockless nature, this method avoids the intrinsic difficulties associated with an earlier approach using high explosives. The authors illustrate how the stress-strain relation for an imploding liner can be obtained by measuring the velocity and temperature history of its inner surface. They discuss the physical requirements that lead us to a composite liner design applicable to different test materials, and also compare the code-simulated prediction with the measured data for the high strain-rate experiments conducted recently at LANL. Finally, they present a novel diagnostic scheme that will enable us to remove the background in the pyrometric measurement through data reduction.

  18. High Pressure Strength Study on NaCl

    NASA Astrophysics Data System (ADS)

    Mi, Z.; Shieh, S. R.; High Pressure Mineral Physics Group

    2010-12-01

    Yield strength is regarded as one important property related to rheological characteristics of minerals in the Earth’s interior. The strength study of NaCl, a popular pressure medium in static high pressure experiments, has been carried out under non-hydrostatic conditions in a diamond anvil cell up to 43 GPa at room temperature using radial energy dispersive X-ray diffraction technique. Phase transformation from B1 (rock salt structure) to B2 (CsCl structure) starts at 29.4 GPa, and is complete at 32.1 GPa. Bulk modulus obtained by third order Birch-Manurgham equation of state is 25.5 GPa with pressure derivative 4.6 for B1 phase, and 30.78 GPa with pressure derivative 4.32 GPa for B2 phase, which are in a good agreement with previous studies. The differential stress of NaCl B1 phase shows very gentle increase with pressure, which indicates that NaCl is a very good pressure-transmitting medium at pressure below 30 GPa. However, the differential stress increases more abruptly for B2 phase and this may imply that NaCl can no longer be regarded as a “soft” pressure medium at very high pressures. For B1 phase, (111) is the strongest plane and (200) is the weakest plane, while (200) becomes the strongest plane in B2 phase. Pure NaCl is weaker than mixture MgO and NaCl, which indicates that soft material become stronger when mixed with hard material. The yield strength of B2 obtained through energy dispersive X-ray diffraction technique increase linearly, while the value derived by pressure gradient method shows jagged trend.

  19. Contribution of β' and β precipitates to hardening in as-solutionized Ag-20Pd-12Au-14.5Cu alloys for dental prosthesis applications.

    PubMed

    Kim, Yonghwan; Niinomi, Mitsuo; Hieda, Junko; Nakai, Masaaki; Cho, Ken; Fukui, Hisao

    2014-04-01

    Dental Ag-20Pd-12Au-14.5Cu alloys exhibit a unique hardening behavior, which the mechanical strengths enhance significantly which enhances the mechanical strength significantly after high-temperature (1123K) solution treatment without aging treatment. The mechanism of the unique hardening is not clear. The contribution of two precipitates (β' and β phases) to the unique hardening behavior in the as-solutionized Ag-20Pd-12Au-14.5Cu alloys was investigated. In addition, the chemical composition of the β' phase was investigated. The fine β' phase densely precipitates in a matrix. The β' phase (semi-coherent precipitate), which causes lattice strain, contributes greatly to the unique hardening behavior. On the other hand, the coarse β phase sparsely precipitates in the matrix. The contribution of the β phase (incoherent precipitate), which does not cause lattice strain, is small. The chemical composition of the β' phase was determined. This study reveals that the fine β' phase precipitated by high-temperature solution treatment leads to the unique hardening behavior in dental Ag-20Pd-12Au-14.5Cu alloys in the viewpoints of the lattice strain contrast and interface coherency. It is expected to make the heat treatment process more practical for hardening. The determined chemical composition of β' phase would be helpful to study an unknown formation process of β' phase.

  20. High strength fused silica flexures manufactured by femtosecond laser

    NASA Astrophysics Data System (ADS)

    Bellouard, Yves; Said, Ali A.; Dugan, Mark; Bado, Philippe

    2009-02-01

    Flexures are mechanical elements used in micro- and precision-engineering to precisely guide the motion of micro-parts. They consist of slender bodies that deform elastically upon the application of a force. Although counter-intuitive at first, fused silica is an attractive material for flexure. Pending that the machining process does not introduce surface flaws that would lead to catastrophic failure, the material has a theoretically high ultimate tensile strength of several GPa. We report on high-aspect ratio fused silica flexures manufactured by femtosecond laser combined with chemical etching. Notch-hinges with thickness as small as twenty microns and aspect ratios comparable to aspect ratios obtained by Deep- Reactive-Ion-Etching (DRIE) were fabricated and tested under different loading conditions. Multiple fracture tests were performed for various loading conditions and the cracks morphologies were analyzed using Scanning Electron Microscopy. The manufactured elements show outstanding mechanical properties with flexural strengths largely exceeding those obtained with other technologies and materials. Fused silica flexures offer a mean to combine integrated optics with micro-mechanics in a single monolithic substrate. Waveguides and mechanical elements can be combined in a monolithic devices opening new opportunities for integrated opto-mechatronics devices.

  1. Dislocation Multi-junctions and Strain Hardening

    SciTech Connect

    Bulatov, V; Hsiung, L; Tang, M; Arsenlis, A; Bartelt, M; Cai, W; Florando, J; Hiratani, M; Rhee, M; Hommes, G; Pierce, T; Diaz de la Rubia, T

    2006-06-20

    At the microscopic scale, the strength of a crystal derives from the motion, multiplication and interaction of distinctive line defects--dislocations. First theorized in 1934 to explain low magnitudes of crystal strength observed experimentally, the existence of dislocations was confirmed only two decades later. Much of the research in dislocation physics has since focused on dislocation interactions and their role in strain hardening: a common phenomenon in which continued deformation increases a crystal's strength. The existing theory relates strain hardening to pair-wise dislocation reactions in which two intersecting dislocations form junctions tying dislocations together. Here we report that interactions among three dislocations result in the formation of unusual elements of dislocation network topology, termed hereafter multi-junctions. The existence of multi-junctions is first predicted by Dislocation Dynamics (DD) and atomistic simulations and then confirmed by the transmission electron microscopy (TEM) experiments in single crystal molybdenum. In large-scale Dislocation Dynamics simulations, multi-junctions present very strong, nearly indestructible, obstacles to dislocation motion and furnish new sources for dislocation multiplication thereby playing an essential role in the evolution of dislocation microstructure and strength of deforming crystals. Simulation analyses conclude that multi-junctions are responsible for the strong orientation dependence of strain hardening in BCC crystals.

  2. Dislocation multi-junctions and strain hardening.

    PubMed

    Bulatov, Vasily V; Hsiung, Luke L; Tang, Meijie; Arsenlis, Athanasios; Bartelt, Maria C; Cai, Wei; Florando, Jeff N; Hiratani, Masato; Rhee, Moon; Hommes, Gregg; Pierce, Tim G; de la Rubia, Tomas Diaz

    2006-04-27

    At the microscopic scale, the strength of a crystal derives from the motion, multiplication and interaction of distinctive line defects called dislocations. First proposed theoretically in 1934 (refs 1-3) to explain low magnitudes of crystal strength observed experimentally, the existence of dislocations was confirmed two decades later. Much of the research in dislocation physics has since focused on dislocation interactions and their role in strain hardening, a common phenomenon in which continued deformation increases a crystal's strength. The existing theory relates strain hardening to pair-wise dislocation reactions in which two intersecting dislocations form junctions that tie the dislocations together. Here we report that interactions among three dislocations result in the formation of unusual elements of dislocation network topology, termed 'multi-junctions'. We first predict the existence of multi-junctions using dislocation dynamics and atomistic simulations and then confirm their existence by transmission electron microscopy experiments in single-crystal molybdenum. In large-scale dislocation dynamics simulations, multi-junctions present very strong, nearly indestructible, obstacles to dislocation motion and furnish new sources for dislocation multiplication, thereby playing an essential role in the evolution of dislocation microstructure and strength of deforming crystals. Simulation analyses conclude that multi-junctions are responsible for the strong orientation dependence of strain hardening in body-centred cubic crystals.

  3. 42. INTERIOR VIEW OF THE NAIL HARDENER USED TO HARDEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    42. INTERIOR VIEW OF THE NAIL HARDENER USED TO HARDEN AND TEMPER THE NAILS; WEST TUBES IN FOREGRPUND AND DRAWBACK TUBE IN THE CENTER - LaBelle Iron Works, Thirtieth & Wood Streets, Wheeling, Ohio County, WV

  4. Experimental investigation of bond strength under high loading rates

    NASA Astrophysics Data System (ADS)

    Michal, Mathias; Keuser, Manfred; Solomos, George; Peroni, Marco; Larcher, Martin; Esteban, Beatriz

    2015-09-01

    The structural behaviour of reinforced concrete is governed significantly by the transmission of forces between steel and concrete. The bond is of special importance for the overlapping joint and anchoring of the reinforcement, where rigid bond is required. It also plays an important role in the rotational capacity of plastic hinges, where a ductile bond behaviour is preferable. Similar to the mechanical properties of concrete and steel also the characteristics of their interaction changes with the velocity of the applied loading. For smooth steel bars with its main bond mechanisms of adhesion and friction, nearly no influence of loading rate is reported in literature. In contrast, a high rate dependence can be found for the nowadays mainly used deformed bars. For mechanical interlock, where ribs of the reinforcing steel are bracing concrete material surrounding the bar, one reason can be assumed to be in direct connection with the increase of concrete compressive strength. For splitting failure of bond, characterized by the concrete tensile strength, an even higher dynamic increase is observed. For the design of Structures exposed to blast or impact loading the knowledge of a rate dependent bond stress-slip relationship is required to consider safety and economical aspects at the same time. The bond behaviour of reinforced concrete has been investigated with different experimental methods at the University of the Bundeswehr Munich (UniBw) and the Joint Research Centre (JRC) in Ispra. Both static and dynamic tests have been carried out, where innovative experimental apparatuses have been used. The bond stress-slip relationship and maximum pull-out-forces for varying diameter of the bar, concrete compressive strength and loading rates have been obtained. It is expected that these experimental results will contribute to a better understanding of the rate dependent bond behaviour and will serve for calibration of numerical models.

  5. Guidelines for Stretch Flanging Advanced High Strength Steels

    SciTech Connect

    Sriram, S.; Chintamani, J.

    2005-08-05

    Advanced High Strength Steels (AHSS) are currently being considered for use in closure and structural panels in the automotive industry because of their high potential for affordable weight reduction and improved performance. AHSS such as dual phase steels are currently being used in some vehicle platforms. From a manufacturing perspective, stretch flanging during stamping is an important deformation mode requiring careful consideration of geometry and the die process. This paper presents some geometric and process guidelines for stretch flanging AHSS. Hole expansion experiments were conducted to determine the failure limit for a sheared edge condition. Effects of punching clearance, prestrain and prior strain path on hole expansion were explored in these experiments. In addition, dynamic explicit FE calculations using LS-DYNA were also conducted for a typical stretch flange by varying some key geometric parameters. The experimental and FEA results were then analyzed to yield process and geometric guidelines to enable successful stretch flanging of AHSS.

  6. Prediction of Microstructure in High-Strength Ductile Forging Parts

    SciTech Connect

    Urban, M.; Back, A.; Hirt, G.; Keul, C.; Bleck, W.

    2010-06-15

    Governmental, environmental and economic demands call for lighter, stiffer and at the same time cheaper products in the vehicle industry. Especially safety relevant parts have to be stiff and at the same time ductile. The strategy of this project was to improve the mechanical properties of forging steel alloys by employing a high-strength and ductile bainitic microstructure in the parts while maintaining cost effective process chains to reach these goals for high stressed forged parts. Therefore, a new steel alloy combined with an optimized process chain has been developed. To optimize the process chain with a minimum of expensive experiments, a numerical approach was developed to predict the microstructure of the steel alloy after the process chain based on FEM simulations of the forging and cooling combined with deformation-time-temperature-transformation-diagrams.

  7. Guidelines for Stretch Flanging Advanced High Strength Steels

    NASA Astrophysics Data System (ADS)

    Sriram, S.; Chintamani, J.

    2005-08-01

    Advanced High Strength Steels (AHSS) are currently being considered for use in closure and structural panels in the automotive industry because of their high potential for affordable weight reduction and improved performance. AHSS such as dual phase steels are currently being used in some vehicle platforms. From a manufacturing perspective, stretch flanging during stamping is an important deformation mode requiring careful consideration of geometry and the die process. This paper presents some geometric and process guidelines for stretch flanging AHSS. Hole expansion experiments were conducted to determine the failure limit for a sheared edge condition. Effects of punching clearance, prestrain and prior strain path on hole expansion were explored in these experiments. In addition, dynamic explicit FE calculations using LS-DYNA were also conducted for a typical stretch flange by varying some key geometric parameters. The experimental and FEA results were then analyzed to yield process and geometric guidelines to enable successful stretch flanging of AHSS.

  8. Folding and faulting of strain-hardening sedimentary rocks

    USGS Publications Warehouse

    Johnson, A.M.

    1980-01-01

    The question of whether single- or multi-layers of sedimentary rocks will fault or fold when subjected to layer-parallel shortening is investigated by means of the theory of elastic-plastic, strain-hardening materials, which should closely describe the properties of sedimentary rocks at high levels in the Earth's crust. The most attractive feature of the theory is that folding and faulting, intimately related in nature, are different responses of the same idealized material to different conditions. When single-layers of sedimentary rock behave much as strain-hardening materials they are unlikely to fold, rather they tend to fault, because contrasts in elasticity and strength properties of sedimentary rocks are low. Amplifications of folds in such materials are negligible whether contacts between layer and media are bonded or free to slip for single layers of dolomite, limestone, sandstone, or siltstone in media of shale. Multilayers of these same rocks fault rather than fold if contacts are bonded, but they fold readily if contacts between layers are frictionless, or have low yield strengths, for example due to high pore-water pressure. Faults may accompany the folds, occurring where compression is increased in cores of folds. Where there is predominant reverse faulting in sedimentary sequences, there probably were few structural units. ?? 1980.

  9. Accelerated Creep Testing of High Strength Aramid Webbing

    NASA Technical Reports Server (NTRS)

    Jones, Thomas C.; Doggett, William R.; Stnfield, Clarence E.; Valverde, Omar

    2012-01-01

    A series of preliminary accelerated creep tests were performed on four variants of 12K and 24K lbf rated Vectran webbing to help develop an accelerated creep test methodology and analysis capability for high strength aramid webbings. The variants included pristine, aged, folded and stitched samples. This class of webbings is used in the restraint layer of habitable, inflatable space structures, for which the lifetime properties are currently not well characterized. The Stepped Isothermal Method was used to accelerate the creep life of the webbings and a novel stereo photogrammetry system was used to measure the full-field strains. A custom MATLAB code is described, and used to reduce the strain data to produce master creep curves for the test samples. Initial results show good correlation between replicates; however, it is clear that a larger number of samples are needed to build confidence in the consistency of the results. It is noted that local fiber breaks affect the creep response in a similar manner to increasing the load, thus raising the creep rate and reducing the time to creep failure. The stitched webbings produced the highest variance between replicates, due to the combination of higher local stresses and thread-on-fiber damage. Large variability in the strength of the webbings is also shown to have an impact on the range of predicted creep life.

  10. Constitutive modelling of evolving flow anisotropy including distortional hardening

    SciTech Connect

    Pietryga, Michael P.; Vladimirov, Ivaylo N.; Reese, Stefanie

    2011-05-04

    The paper presents a new constitutive model for anisotropic metal plasticity that takes into account the expansion or contraction (isotropic hardening), translation (kinematic hardening) and change of shape (distortional hardening) of the yield surface. The experimentally observed region of high curvature ('nose') on the yield surface in the loading direction and flattened shape in the reverse loading direction are modelled here by means of the concept of directional distortional hardening. The modelling of directional distortional hardening is accomplished by means of an evolving fourth-order tensor. The applicability of the model is illustrated by fitting experimental subsequent yield surfaces at finite plastic deformation. Comparisons with test data for aluminium low and high work hardening alloys display a good agreement between the simulation results and the experimental data.

  11. Self-setting bioactive calcium-magnesium phosphate cement with high strength and degradability for bone regeneration.

    PubMed

    Wu, Fan; Wei, Jie; Guo, Han; Chen, Fangping; Hong, Hua; Liu, Changsheng

    2008-11-01

    Calcium phosphate cement (CPC) has been successfully used in clinics as bone repair biomaterial for many years. However, poor mechanical properties and a low biodegradation rate limit any further applications. Magnesium phosphate cement (MPC) is characterized by fast setting, high initial strength and relatively rapid degradation in vivo. In this study, MPC was combined with CPC to develop novel calcium-magnesium phosphate cement (CMPC). The setting time, compressive strength, phase composition of hardened cement, degradation in vitro, cells responses in vitro by MG-63 cell culture and tissue responses in vivo by implantation of CMPC in bone defect of rabbits were investigated. The results show that CMPC has a shorter setting time and markedly better mechanical properties than either CPC or MPC. Moreover, CMPC showed significantly improved degradability compared to CPC in simulated body fluid. Cell culture results indicate that CMPC is biocompatible and could support cell attachment and proliferation. To investigate the in vivo biocompatibility and osteogenesis, the CMPC samples were implanted into bone defects in rabbits. Histological evaluation showed that the introduction of MPC into CPC enhanced the efficiency of new bone formation. CMPC also exhibited good biocompatibility, biodegradability and osteoconductivity with host bone in vivo. The results obtained suggest that CMPC, having met the basic requirements of bone tissue engineering, might have a significant clinical advantage over CPC, and may have the potential to be applied in orthopedic, reconstructive and maxillofacial surgery.

  12. Microscopic Origin of Strain Hardening in Methane Hydrate.

    PubMed

    Jia, Jihui; Liang, Yunfeng; Tsuji, Takeshi; Murata, Sumihiko; Matsuoka, Toshifumi

    2016-03-24

    It has been reported for a long time that methane hydrate presents strain hardening, whereas the strength of normal ice weakens with increasing strain after an ultimate strength. However, the microscopic origin of these differences is not known. Here, we investigated the mechanical characteristics of methane hydrate and normal ice by compressive deformation test using molecular dynamics simulations. It is shown that methane hydrate exhibits strain hardening only if the hydrate is confined to a certain finite cross-sectional area that is normal to the compression direction. For normal ice, it does not present strain hardening under the same conditions. We show that hydrate guest methane molecules exhibit no long-distance diffusion when confined to a finite-size area. They appear to serve as non-deformable units that prevent hydrate structure failure, and thus are responsible for the strain-hardening phenomenon.

  13. Microscopic Origin of Strain Hardening in Methane Hydrate

    PubMed Central

    Jia, Jihui; Liang, Yunfeng; Tsuji, Takeshi; Murata, Sumihiko; Matsuoka, Toshifumi

    2016-01-01

    It has been reported for a long time that methane hydrate presents strain hardening, whereas the strength of normal ice weakens with increasing strain after an ultimate strength. However, the microscopic origin of these differences is not known. Here, we investigated the mechanical characteristics of methane hydrate and normal ice by compressive deformation test using molecular dynamics simulations. It is shown that methane hydrate exhibits strain hardening only if the hydrate is confined to a certain finite cross-sectional area that is normal to the compression direction. For normal ice, it does not present strain hardening under the same conditions. We show that hydrate guest methane molecules exhibit no long-distance diffusion when confined to a finite-size area. They appear to serve as non-deformable units that prevent hydrate structure failure, and thus are responsible for the strain-hardening phenomenon. PMID:27009239

  14. Method of making high strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel, particularly suitable for the mining industry, is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other subsitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  15. Advanced Gear Alloys for Ultra High Strength Applications

    NASA Technical Reports Server (NTRS)

    Shen, Tony; Krantz, Timothy; Sebastian, Jason

    2011-01-01

    Single tooth bending fatigue (STBF) test data of UHS Ferrium C61 and C64 alloys are presented in comparison with historical test data of conventional gear steels (9310 and Pyrowear 53) with comparable statistical analysis methods. Pitting and scoring tests of C61 and C64 are works in progress. Boeing statistical analysis of STBF test data for the four gear steels (C61, C64, 9310 and Pyrowear 53) indicates that the UHS grades exhibit increases in fatigue strength in the low cycle fatigue (LCF) regime. In the high cycle fatigue (HCF) regime, the UHS steels exhibit better mean fatigue strength endurance limit behavior (particularly as compared to Pyrowear 53). However, due to considerable scatter in the UHS test data, the anticipated overall benefits of the UHS grades in bending fatigue have not been fully demonstrated. Based on all the test data and on Boeing s analysis, C61 has been selected by Boeing as the gear steel for the final ERDS demonstrator test gearboxes. In terms of potential follow-up work, detailed physics-based, micromechanical analysis and modeling of the fatigue data would allow for a better understanding of the causes of the experimental scatter, and of the transition from high-stress LCF (surface-dominated) to low-stress HCF (subsurface-dominated) fatigue failure. Additional STBF test data and failure analysis work, particularly in the HCF regime and around the endurance limit stress, could allow for better statistical confidence and could reduce the observed effects of experimental test scatter. Finally, the need for further optimization of the residual compressive stress profiles of the UHS steels (resulting from carburization and peening) is noted, particularly for the case of the higher hardness C64 material.

  16. Computational design and analysis of high strength austenitic TRIP steels for blast protection applications

    NASA Astrophysics Data System (ADS)

    Sadhukhan, Padmanava

    known to exhibit high uniform elongation, tensile strength under static and dynamic loads, and high fracture toughness due to mechanically induced martensitic transformation. The phenomenon of Transformation-Induced Plasticity (TRIP) arising from the FCC → BCC martensitic transformation has been used to create theoretical parametric models of matrix stability, flow stabilization and fragment resistance under tension and shear loads which were then applied to obtain significant improvements in uniform ductility for both stress states. These stability models have then been calibrated through experimental data from static and dynamic/adiabatic tensile tests and characteristic MSsigma temperature measurements from an earlier TRIP prototype to support the new alloy designs. BA120 and SA120 alloys are designed to undergo stress-assisted martensite transformation at a pre-determined critical temperature (MSsigma) thereby optimizing transformation plasticity to achieve the desired performance improvements. The new prototype alloy BA120 has demonstrated improved mechanical properties with a high strength of 124 ksi (845 MPa) and ˜ 150 ksi (1040 MPa) under static and dynamic tensile loading at room temperature. The measured uniform ductility for BA120 under quasi-static 6 tensile loading is 21% at room temperature with high strain hardening leading to UTS of 246 ksi (1696 MPa). The UTS under dynamic loading is ˜ 195 ksi (1344 MPa). The uniform ductility is consistent (21% - 24%) over a wide range of temperature (25°C -- 65°C). Mechanical testing demonstrates the required MSsigma temperature, and 3-D LEAP microanalysis confirms the predicted matrix composition as well as the particle size and distribution of strengthening precipitates. FSI simulation experiments conducted on BA120 to analyze the material behavior under actual blast loading have shown promising results in terms of strains exceeding 40%. A prescribed simple heat treatment process comprising of solutionizing

  17. Anomalous softening of yield strength in tantalum at high pressures

    SciTech Connect

    Jing, Qiumin Wu, Qiang; Xu, Ji-an; Bi, Yan; Liu, Lei; Liu, Shenggang; Zhang, Yi; Geng, Huayun

    2015-02-07

    The pressure dependence of the yield strength of tantalum was investigated experimentally up to 101 GPa at room temperature using a diamond anvil cell. A yield strength softening is observed between 52 and 84 GPa, whereas a normal trend is observed below 52 GPa and above 84 GPa. The onset pressure of the softening is in agreement with previous results obtained by the pressure gradient method and shock wave experiments. This unusual strength softening in tantalum is not related with structural transformation, preferred orientation, or material damage. Our measurements indicate that microscopic deviatoric strain is the major reason for the observed strength softening in tantalum.

  18. Thin boron nitride nanotubes with exceptionally high strength and toughness

    NASA Astrophysics Data System (ADS)

    Huang, Yang; Lin, Jing; Zou, Jin; Wang, Ming-Sheng; Faerstein, Konstantin; Tang, Chengchun; Bando, Yoshio; Golberg, Dmitri

    2013-05-01

    Bending manipulation and direct force measurements of ultrathin boron nitride nanotubes (BNNTs) were performed inside a transmission electron microscope. Our results demonstrate an obvious transition in mechanics of BNNTs when the external diameters of nanotubes are in the range of 10 nm or less. During in situ transmission electron microscopy bending tests, characteristic ``hollow'' ripple-like structures formed in the bent ultrathin BNNTs with diameters of sub-10 nm. This peculiar buckling/bending mode makes the ultrathin BNNTs hold very high post-buckling loads which significantly exceed their initial buckling forces. Exceptional compressive/bending strength as high as ~1210 MPa was observed. Moreover, the analysis of reversible bending force curves of such ultrathin nanotubes indicates that they may store/adsorb strain energy at a density of ~400 × 106 J m-3. Such nanotubes are thus very promising for strengthening and toughening of structural ceramics and may find potential applications as effective energy-absorbing materials like armor.Bending manipulation and direct force measurements of ultrathin boron nitride nanotubes (BNNTs) were performed inside a transmission electron microscope. Our results demonstrate an obvious transition in mechanics of BNNTs when the external diameters of nanotubes are in the range of 10 nm or less. During in situ transmission electron microscopy bending tests, characteristic ``hollow'' ripple-like structures formed in the bent ultrathin BNNTs with diameters of sub-10 nm. This peculiar buckling/bending mode makes the ultrathin BNNTs hold very high post-buckling loads which significantly exceed their initial buckling forces. Exceptional compressive/bending strength as high as ~1210 MPa was observed. Moreover, the analysis of reversible bending force curves of such ultrathin nanotubes indicates that they may store/adsorb strain energy at a density of ~400 × 106 J m-3. Such nanotubes are thus very promising for strengthening and

  19. Damage characterization of high-strength multiphase steels

    NASA Astrophysics Data System (ADS)

    Heibel, S.; Nester, W.; Clausmeyer, T.; Tekkaya, A. E.

    2016-11-01

    High-strength steels show an entirely different material behavior than conventional deep-drawing steels. This fact is caused among others by the multiphase nature of their structure. The Forming Limit Diagram as the classic failure criterion in forming simulation is only partially suitable for this class of steels. An improvement of the failure prediction can be obtained by using damage mechanics. Therefore, an exact knowledge of the material-specific damage is essential for the application of various damage models. In this paper the results of microstructure analysis of a dual-phase steel and a complex-phase steel with a tensile strength of 1000 MPa are shown comparatively at various stress conditions. The objective is to characterize the basic damage mechanisms and based on this to assess the crack sensitivity of both steels. First a structural analysis with regard to non-metallic inclusions, the microstructural morphology, phase identification and the difference in microhardness between the structural phases is carried out. Subsequently, the development of the microstructure at different stress states between uniaxial and biaxial tension is examined. The damage behavior is characterized and quantified by the increase in void density, void size and the quantity of voids. The dominant damage mechanism of the dual-phase steel is the void initiation at phase boundaries, within harder structural phases and at inclusions. In contrast the complex-phase steel shows a significant growth of a smaller amount of voids which initiate only at inclusions. To quantify the damage tolerance and the susceptibility of cracking the criterion of the fracture forming limit line (FFL) is used. The respective statements are supported by results of investigations regarding the edge-crack sensitivity.

  20. Extracting strength from high pressure ramp-release experiments

    SciTech Connect

    Brown, J. L.; Alexander, C. S.; Asay, J. R.; Vogler, T. J.; Ding, J. L.

    2013-12-14

    Unloading from a plastically deformed state has long been recognized as a sensitive measure of a material's deviatoric response. In the case of a ramp compression and unload, time resolved particle velocity measurements of a sample/window interface may be used to gain insight into the sample material's strength. Unfortunately, measurements of this type are often highly perturbed by wave interactions associated with impedance mismatches. Additionally, wave attenuation, the finite pressure range over which the material elastically unloads, and rate effects further complicate the analysis. Here, we present a methodology that overcomes these shortcomings to accurately calculate a mean shear stress near peak compression for experiments of this type. A new interpretation of the self-consistent strength analysis is presented and then validated through the analysis of synthetic data sets on tantalum to 250 GPa. The synthetic analyses suggest that the calculated shear stresses are within 3% of the simulated values obtained using both rate-dependent and rate-independent constitutive models. Window effects are addressed by a new technique referred to as the transfer function approach, where numerical simulations are used to define a mapping to transform the experimental measurements to in situ velocities. The transfer function represents a robust methodology to account for complex wave interactions and a dramatic improvement over the incremental impedance matching methods traditionally used. The technique is validated using experiments performed on both lithium fluoride and tantalum ramp compressed to peak stresses of 10 and 15 GPa, respectively. In each case, various windows of different shock impedance are used to ensure consistency within the transfer function analysis. The data are found to be independent of the window used and in good agreement with previous results.

  1. Extracting strength from high pressure ramp-release experiments

    NASA Astrophysics Data System (ADS)

    Brown, J. L.; Alexander, C. S.; Asay, J. R.; Vogler, T. J.; Ding, J. L.

    2013-12-01

    Unloading from a plastically deformed state has long been recognized as a sensitive measure of a material's deviatoric response. In the case of a ramp compression and unload, time resolved particle velocity measurements of a sample/window interface may be used to gain insight into the sample material's strength. Unfortunately, measurements of this type are often highly perturbed by wave interactions associated with impedance mismatches. Additionally, wave attenuation, the finite pressure range over which the material elastically unloads, and rate effects further complicate the analysis. Here, we present a methodology that overcomes these shortcomings to accurately calculate a mean shear stress near peak compression for experiments of this type. A new interpretation of the self-consistent strength analysis is presented and then validated through the analysis of synthetic data sets on tantalum to 250 GPa. The synthetic analyses suggest that the calculated shear stresses are within 3% of the simulated values obtained using both rate-dependent and rate-independent constitutive models. Window effects are addressed by a new technique referred to as the transfer function approach, where numerical simulations are used to define a mapping to transform the experimental measurements to in situ velocities. The transfer function represents a robust methodology to account for complex wave interactions and a dramatic improvement over the incremental impedance matching methods traditionally used. The technique is validated using experiments performed on both lithium fluoride and tantalum ramp compressed to peak stresses of 10 and 15 GPa, respectively. In each case, various windows of different shock impedance are used to ensure consistency within the transfer function analysis. The data are found to be independent of the window used and in good agreement with previous results.

  2. Improvement of Transverse Strength in Graphite-Aluminum Composites by High-Strength Surface Foils.

    DTIC Science & Technology

    1982-02-01

    purchased from Material Concepts Incorporated. The precursor wire had Union Carbide’s VSB-32 or VS0054 pitch mesophase graphite fibers in a matrix of...probably valid. The reason for the low strength of these plates, particularly G4407, is not known. Pitch fiber graphite-aluminum composites usually have

  3. High Temperature Strength and Stress Relaxation Behavior of Dilute Binary Mg Alloys

    NASA Astrophysics Data System (ADS)

    Abaspour, Saeideh; Cáceres, Carlos H.

    2016-03-01

    Monotonic compression and stress relaxation tests were carried out on specimens of 6 cast binary alloys with (at. pct) 2.5 Al, 0.6 Sn, 2.2 Zn, 0.9 Nd, 0.8 Gd and 1.3 Y, and of a similarly cast AZ91D alloy for reference. The solute concentration of the binary alloys was kept deliberately low to limit precipitation hardening effects during the testing, done in the solution heat treated and quenched condition. Compression testing was carried out at 298 K, 373 K and 453 K (25 °C, 100 °C and 180 °C) for all of the alloys and at 493 K and 523 K (220 °C and 250 °C) for the Nd-, Gd- and Y- containing ones. Stress relaxation was done at 453 K (180 °C) at either a predetermined strain (0.05) or stress (150 MPa). The Mg-Al and the AZ91 alloys softened considerably above 373 K (100 °C). The rest of the alloys exhibited increasing linear strain hardening in compression and reduced stress relaxation, in the order Sn, Zn, Nd, Gd and Y, an indication of a progressively stable dislocation substructure, hence of an increasingly extended athermal regime in the strength-temperature relationship. The overall strain hardening behavior matches that of commercial alloys involving the same solutes at comparable or higher concentrations, and can be accounted for through the respective tendency of the solute atoms to develop short range order. This tendency is lowest for the near-random solid solution introduced by Al, and highest for Nd, Gd and Y, in agreement with their respective phase diagrams. The implications for creep resistant alloy selection and design are discussed.

  4. High Yield Strength Cast Steel With Improved Weldability

    DTIC Science & Technology

    1991-05-01

    TABLE 2 AIM COMPOSITIONS OF AIR-MELT INDUCTION HEATS (Wt. Percent) C Mn Si Cr Ni MO Cu Cb V HEAT 0.05 0.85 0.50 1.50 4.50 0.40 - - - 1089 HEAT 0.05 0.85...0.75 1.00 0.20 1.50 0.40 - 1093 Heate 1089 and 1090 were low carbon, higher nickel variations of HY-80 . Heat 1091 was a low carbon variation of HY-130...Several 1" cubes were saw cut from one of the test blocks cast in Heats 1089 , 1090, 1091, and 1092, These samples were hardened by austenitizing at

  5. Nanocrystalline High-Entropy Alloys: A New Paradigm in High-Temperature Strength and Stability.

    PubMed

    Zou, Yu; Wheeler, Jeffrey M; Ma, Huan; Okle, Philipp; Spolenak, Ralph

    2017-03-08

    Metals with nanometer-scale grains or nanocrystalline metals exhibit high strengths at ambient conditions, yet their strengths substantially decrease with increasing temperature, rendering them unsuitable for usage at high temperatures. Here, we show that a nanocrystalline high-entropy alloy (HEA) retains an extraordinarily high yield strength over 5 GPa up to 600 °C, 1 order of magnitude higher than that of its coarse-grained form and 5 times higher than that of its single-crystalline equivalent. As a result, such nanostructured HEAs reveal strengthening figures of merit-normalized strength by the shear modulus above 1/50 and strength-to-density ratios above 0.4 MJ/kg, which are substantially higher than any previously reported values for nanocrystalline metals in the same homologous temperature range, as well as low strain-rate sensitivity of ∼0.005. Nanocrystalline HEAs with these properties represent a new class of nanomaterials for high-stress and high-temperature applications in aerospace, civilian infrastructure, and energy sectors.

  6. High strength glass-ceramic to metal seals

    SciTech Connect

    Haws, L D; Kramer, D P; Moddeman, W E; Wooten, G W

    1986-12-01

    In many applications, ceramics are joined to other materials, especially metals. In such cases, interfacial strength is as important as the strength of each constituent material. Examples are presented for tailoring materials and processes to optimize the glass-ceramic-to-metal seal. Means for detecting defects, nondestructively, are also identified.

  7. High Strength Lightweight Nanocomposite from Domestic Solid Waste

    NASA Astrophysics Data System (ADS)

    Masturi, Swardhani, Anggi Puspita; Sustini, Euis; Bukit, Minsyahril; Mora, Khairurrijal, Abdullah, Mikrajuddin

    2010-10-01

    The issue of waste problems needs innovative efforts to solve. One of them is solid waste utilization as nanocomposite using polyurethane (PU) polymer as matrix. Beside using solid waste as filler, nanosilica is also added to improve the material strength of composite-produced. These materials were mixed by simple mixing with variative compositions, and then hot-pressed at 30 MPa and 100° C for 30 minutes. From compressive strength test, it was found that composite with composition 2:8 of PU and solid waste has optimum compressive strength, i.e. 160 MPa. Into this optimum composition, nanosilica then is added to improve the compressive strength and found that at composition 1:40:160 of nanosilica, PU and solid waste, the composite has optimum compressive strength 200 MPa, or increases 25% of that without nanosilica. The composite-produced is also lightweight material with the density is 0.69 g/cm.

  8. High-strength and high-ductility nanostructured and amorphous metallic materials.

    PubMed

    Kou, Hongning; Lu, Jian; Li, Ying

    2014-08-20

    The development of materials with dual properties of high strength and high ductility has been a constant challenge since the foundation of the materials science discipline. The rapid progress of nanotechnology in recent decades has further brought this challenge to a new era. This Research News highlights a few newly developed strategies to optimize advanced nanomaterials and metallic glasses with exceptional dual mechanical properties of high strength and high ductility. A general concept of strain non-localization is presented to describe the role of multiscale (i.e., macroscale, microscale, nanoscale, and atomic scale) heterogeneities in the ductility enhancement of materials reputed to be intrinsically brittle, such as nanostructured metallic materials and bulk metallic glasses. These nanomaterials clearly form a new group of materials that display an extraordinary relationship between yield strength and the uniform elongation with the same chemical composition. Several other examples of nanomaterials such as those reinforced by nanoprecipitates will also be described.

  9. Strength Recovery in a High-Strength Steel During Multiple Weld Thermal Simulations

    NASA Astrophysics Data System (ADS)

    Yu, Xinghua; Caron, Jeremy L.; Babu, S. S.; Lippold, John C.; Isheim, Dieter; Seidman, David N.

    2011-12-01

    BlastAlloy 160 (BA160) is a low-carbon martensitic steel strengthened by copper and M2C precipitates. Heat-affected zone (HAZ) microstructure evaluation of BA160 exhibited softening in samples subjected to the coarse-grained HAZ thermal simulations of this steel. This softening is partially attributed to dissolution of copper precipitates and metal carbides. After subjecting these coarse-grained HAZs to a second weld thermal cycle below the A c1 temperature (at which austenite begins to form on heating), recovery of strength was observed. Atom-probe tomography and microhardness analyses correlated this strength recovery to re-precipitation of copper precipitates and metal carbides. A continuum model is proposed to rationalize strengthening and softening in the HAZ regions of BlastAlloy 160.

  10. Precipitation hardening austenitic superalloys

    DOEpatents

    Korenko, Michael K.

    1985-01-01

    Precipitation hardening, austenitic type superalloys are described. These alloys contain 0.5 to 1.5 weight percent silicon in combination with about 0.05 to 0.5 weight percent of a post irradiation ductility enhancing agent selected from the group of hafnium, yttrium, lanthanum and scandium, alone or in combination with each other. In addition, when hafnium or yttrium are selected, reductions in irradiation induced swelling have been noted.

  11. Nuclear effects hardened shelters

    NASA Astrophysics Data System (ADS)

    Lindke, Paul

    1990-11-01

    The Houston Fearless 76 Government Projects Group has been actively engaged for more than twenty-five years as a sub-contractor and currently as a prime contractor in the design, manufacture, repair and logistics support of custom mobile ground stations and their equipment accommodations. Other associated products include environmental control units (ECU's), mobilizers for shelters and a variety of mobile power generation units (MPU's). Since 1984, Houston Fearless 76 has designed and manufactured four 8' x 8' x 22' nuclear hardened mobile shelters. These shelters were designed to contain electronic data processing/reduction equipment. One shelter is currently being operated by the Air Force as a Defense Intelligence Agency (DIA) approved and certified Special Corrpartmented Information Facility (SCIF). During the development and manufacturing process of the shelters, we received continual technical assistance and design concept evaluations from Science Applications International Corporation (SAIC) Operations Analysis and Logistics Engineering Division and the Nondestructive Inspection Lab at McClellan AFB. SAIC was originally employed by the Air Force to design the nuclear hardening specifications applied to these shelters. The specific levels of hardening to which the shelters were designed are classified and will not be mentioned during this presentation.

  12. Anomolous Fatigue Crack Growth Phenomena in High-Strength Steel

    NASA Technical Reports Server (NTRS)

    Forth, Scott C.; James, Mark A.; Johnston, William M., Jr.; Newman, James C., Jr.

    2004-01-01

    The growth of a fatigue crack through a material is the result of a complex interaction between the applied loading, component geometry, three-dimensional constraint, load history, environment, material microstructure and several other factors. Previous studies have developed experimental and computational methods to relate the fatigue crack growth rate to many of the above conditions, with the intent of discovering some fundamental material response, i.e. crack growth rate as a function of something. Currently, the technical community uses the stress intensity factor solution as a simplistic means to relate fatigue crack growth rate to loading, geometry and all other variables. The stress intensity factor solution is a very simple linear-elastic representation of the continuum mechanics portion of crack growth. In this paper, the authors present fatigue crack growth rate data for two different high strength steel alloys generated using standard methods. The steels exhibit behaviour that appears unexplainable, compared to an aluminium alloy presented as a baseline for comparison, using the stress intensity factor solution.

  13. Thermal Desorption Analysis of Hydrogen in High Strength Martensitic Steels

    NASA Astrophysics Data System (ADS)

    Enomoto, M.; Hirakami, D.; Tarui, T.

    2012-02-01

    Thermal desorption analyses (TDA) were conducted in high strength martensitic steels containing carbon from 0.33 to 1.0 mass pct, which were charged with hydrogen at 1223 K (950 °C) under hydrogen of one atmospheric pressure and quenched to room temperature. In 0.33C steel, which had the highest M s temperature, only one desorption peak was observed around 373 K (100 °C), whereas two peaks, one at a similar temperature and the other around and above 573 K (300 °C), were observed in the other steels, the height of the second peak increasing with carbon content. In 0.82C steel, both peaks disappeared during exposure at room temperature in 1 week, whereas the peak heights decreased gradually over 2 weeks in specimens electrolytically charged with hydrogen and aged for varying times at room temperature. From computer simulation, by means of the McNabb-Foster theory coupled with theories of carbon segregation, these peaks are likely to be due to trapping of hydrogen in the strain fields and cores of dislocations, and presumably to a lesser extent in prior austenite grain boundaries. The results also indicate that carbon atoms prevent and even expel hydrogen from trapping sites during quenching and aging in these steels.

  14. Dynamic ductile tearing in high strength pipeline steels

    SciTech Connect

    Rivalin, F.; Iung, T.; Di Fant, M.; Pineau, A.

    1996-12-31

    The study of rapid ductile crack propagation and crack arrest is a central point if one wants to reach a higher safety level in pipelines. Correlations between Charpy tests and full scale burst tests proved to be unsuccessful in predicting pipe burst for recent high strength steels. This paper presents an experiment which allows to test large SENT specimens under dynamic loading, and to characterize steel resistance against rapid ductile crack propagation by a classical energetic parameter, called the crack propagation energy, R, proposed by Turner. The R parameter proved to be characteristic of the rapid crack propagation in the material, for a given specimen and loading configuration. Failure of the specimen under dynamic conditions occurs by shearing fracture which is the same as in a full scale burst test. An example is given for an X65 ferritic-pearlitic steel loaded under static and dynamic conditions. A fracture mode transition is shown following the loading rate. From a metallurgical point of view, shearing fracture occurs by nucleation, growth and coalescence of voids, as for classical ductile fracture.

  15. Titanium cholla : lightweight, high-strength structures for aerospace applications.

    SciTech Connect

    Atwood, Clinton J.; Voth, Thomas Eugene; Taggart, David G.; Gill, David Dennis; Robbins, Joshua H.; Dewhurst, Peter

    2007-10-01

    Aerospace designers seek lightweight, high-strength structures to lower launch weight while creating structures that are capable of withstanding launch loadings. Most 'light-weighting' is done through an expensive, time-consuming, iterative method requiring experience and a repeated design/test/redesign sequence until an adequate solution is obtained. Little successful work has been done in the application of generalized 3D optimization due to the difficulty of analytical solutions, the large computational requirements of computerized solutions, and the inability to manufacture many optimized structures with conventional machining processes. The Titanium Cholla LDRD team set out to create generalized 3D optimization routines, a set of analytically optimized 3D structures for testing the solutions, and a method of manufacturing these complex optimized structures. The team developed two new computer optimization solutions: Advanced Topological Optimization (ATO) and FlexFEM, an optimization package utilizing the eXtended Finite Element Method (XFEM) software for stress analysis. The team also developed several new analytically defined classes of optimized structures. Finally, the team developed a 3D capability for the Laser Engineered Net Shaping{trademark} (LENS{reg_sign}) additive manufacturing process including process planning for 3D optimized structures. This report gives individual examples as well as one generalized example showing the optimized solutions and an optimized metal part.

  16. A lightweight, high strength dexterous manipulator for commercial applications

    NASA Technical Reports Server (NTRS)

    Marzwell, Neville I.; Schena, Bruce M.; Cohan, Steve M.

    1991-01-01

    The concept, design, and features are described of a lightweight, high strength, modular robot manipulator being developed for space and commercial applications. The manipulator has seven fully active degrees of freedom and is fully operational in 1 G. Each of the seven joints incorporates a unique drivetrain design which provides zero backlash operation, is insensitive to wear, and is single fault tolerant to motor or servo amplifier failure. Feedback sensors provide position, velocity, torque, and motor winding temperature information at each joint. This sensing system is also designed to be single fault tolerant. The manipulator consists of five modules (not including gripper). These modules join via simple quick-disconnect couplings and self-mating connectors which allow rapid assembly and/or disassembly for reconfiguration, transport, or servicing. The manipulator is a completely enclosed assembly, with no exposed components or wires. Although the initial prototype will not be space qualified, the design is well suited to meeting space requirements. The control system provides dexterous motion by controlling the endpoint location and arm pose simultaneously. Potential applications are discussed.

  17. Numerical Design of Drawbeads for Advanced High Strength Steel Sheets

    NASA Astrophysics Data System (ADS)

    Keum, Y. T.; Kim, D. J.; Kim, G. S.

    2010-06-01

    The map for designing the drawbeads used in the stamping dies for advanced high strength steel (AHSS) sheets is numerically investigated and its application is introduced. The bending limit of AHSS sheet is determined from the extreme R/t's obtained simulating numerically the plane-strain process formed by the cylindrical punches and dies with various radii. In addition, the forming allowance defined by the difference between FLC0 and the strain after passing the drawbead, which is observed by the numerical simulation of drawbead pulling test, is computed. Based on the bending limit and forming allowance, the design map for determining the height, width, and shoulder radius of the drawbead which are key parameters in the drawbead design and depend on the restraining force is constructed by aid of the equivalent drawbead model. A drawbead of the stamping die for forming a channel-typed panel is designed by using the design map, and the formability and springback of the panel to be formed are numerically evaluated, from which the availability of the design map is demonstrated.

  18. The mechanical properties and microstructures of vanadium bearing high strength dual phase steels processed with continuous galvanizing line simulations

    NASA Astrophysics Data System (ADS)

    Gong, Yu

    For galvanized or galvannealed steels to be commercially successful, they must exhibit several attributes: (i) easy and inexpensive processing in the hot mill, cold mill and on the coating line, (ii) high strength with good formability and spot weldability, and (iii) good corrosion resistance. At the beginning of this thesis, compositions with a common base but containing various additions of V or Nb with or without high N were designed and subjected to Gleeble simulations of different galvanizing(GI), galvannealing(GA) and supercooling processing. The results revealed the phase balance was strongly influenced by the different microalloying additions, while the strengths of each phase were somewhat less affected. Our research revealed that the amount of austenite formed during intercritical annealing can be strongly influenced by the annealing temperature and the pre-annealing conditions of the hot band (coiling temperature) and cold band (% cold reduction). In the late part of this thesis, the base composition was a low carbon steel which would exhibit good spot weldability. To this steel were added two levels of Cr and Mo for strengthening the ferrite and increasing the hardenability of intercritically formed austenite. Also, these steels were produced with and without the addition of vanadium in an effort to further increase the strength. Since earlier studies revealed a relationship between the nature of the starting cold rolled microstructure and the response to CGL processing, the variables of hot band coiling temperature and level of cold reduction prior to annealing were also studied. Finally, in an effort to increase strength and ductility of both the final sheet (general formability) and the sheared edges of cold punched holes (local formability), a new thermal path was developed that replaced the conventional GI ferrite-martensite microstructure with a new ferrite-martensite-tempered martensite and retained austenite microstructure. The new

  19. In Situ Nanoindentation Studies on Detwinning and Work Hardening in Nanotwinned Monolithic Metals

    SciTech Connect

    Liu, Y.; Li, N.; Bufford, D.; Lee, J. H.; Wang, J.; Wang, H.; Zhang, X.

    2015-07-14

    Certain nanotwinned (nt) metals have rare combinations of high mechanical strength and ductility. Here, we review recent in situ nanoindentation studies (using transmission electron microscopes) on the deformation mechanisms of nt face-centered cubic metals including Cu, Ni, and Al with a wide range of stacking fault energy (SFE). Moreover, in nt Cu with low-to-intermediate SFE, detwinning (accompanied by rapid twin boundary migration) occurs at ultralow stress. In Ni with relatively high SFE, coherent {111} twin boundaries lead to substantial work hardening. Twinned Al has abundant {112} incoherent twin boundaries, which induce significant work-hardening capability and plasticity in Al. Finally, twin boundaries in Al also migrate but at very high stresses. Furthermore, molecular dynamics simulations reveal the influence of SFE on deformation mechanisms in twinned metals.

  20. In Situ Nanoindentation Studies on Detwinning and Work Hardening in Nanotwinned Monolithic Metals

    DOE PAGES

    Liu, Y.; Li, N.; Bufford, D.; ...

    2015-07-14

    Certain nanotwinned (nt) metals have rare combinations of high mechanical strength and ductility. Here, we review recent in situ nanoindentation studies (using transmission electron microscopes) on the deformation mechanisms of nt face-centered cubic metals including Cu, Ni, and Al with a wide range of stacking fault energy (SFE). Moreover, in nt Cu with low-to-intermediate SFE, detwinning (accompanied by rapid twin boundary migration) occurs at ultralow stress. In Ni with relatively high SFE, coherent {111} twin boundaries lead to substantial work hardening. Twinned Al has abundant {112} incoherent twin boundaries, which induce significant work-hardening capability and plasticity in Al. Finally, twinmore » boundaries in Al also migrate but at very high stresses. Furthermore, molecular dynamics simulations reveal the influence of SFE on deformation mechanisms in twinned metals.« less

  1. Polyimide films from vapor deposition: toward high strength, NIF capsules

    SciTech Connect

    Cook, R C; Hsieh, E J; Letts, S A; Roberts, C C; Saculla, M

    1998-10-16

    The focus of recent efforts at LLNL has been to demonstrate that vapor deposition processing is a suitable technique to form polyimide fnms with sufficient strength for current national ignition facility target specifications. Production of polyimide films with controlled stoichiometry was acccomplished by: 1) depositing a novel co-functional monomer and 2) matching the vapor pressure of each monomer in PMDA/ODA co-depositions. The sublimation and deposition rate for the monomers was determined over a range of temperatures. Polyimide films with thicknesses up to 30 p.m were fabricated. Composition, structure and strength were assessed using FTIR, SEM and biaxial burst testing. The best films had a tensile strength of approximately 100 MPa. A qualitative relationship between the stoichiometry and tensile strength of the film was demonstrated. Thin films ({approximately}3.5 {micro}m) were typically smooth with an rms of 1.5 nm.

  2. Silphenylene elastomers have high thermal stability and tensile strength

    NASA Technical Reports Server (NTRS)

    1969-01-01

    Two polymeric silphenylene ethers, when cured by reactions with ethyl silicates and metal salts at room temperature, form elastomers having excellent thermal stability and tensile properties. The highest tensile strength obtained in a reinforced elastomer was 2800 psi.

  3. Strain Hardening and Size Effect in Five-fold Twinned Ag Nanowires.

    PubMed

    Narayanan, Sankar; Cheng, Guangming; Zeng, Zhi; Zhu, Yong; Zhu, Ting

    2015-06-10

    Metallic nanowires usually exhibit ultrahigh strength but low tensile ductility owing to their limited strain hardening capability. Here we study the unique strain hardening behavior of the five-fold twinned Ag nanowires by nanomechanical testing and atomistic modeling. In situ tensile tests within a scanning electron microscope revealed strong strain hardening behavior of the five-fold twinned Ag nanowires. Molecular dynamics simulations showed that such strain hardening was critically controlled by twin boundaries and pre-existing defects. Strain hardening was size dependent; thinner nanowires achieved more hardening and higher ductility. The size-dependent strain hardening was found to be caused by the obstruction of surface-nucleated dislocations by twin boundaries. Our work provides mechanistic insights into enhancing the tensile ductility of metallic nanostructures by engineering the internal interfaces and defects.

  4. High-strength cellular ceramic composites with 3D microarchitecture

    PubMed Central

    Bauer, Jens; Hengsbach, Stefan; Tesari, Iwiza; Schwaiger, Ruth; Kraft, Oliver

    2014-01-01

    To enhance the strength-to-weight ratio of a material, one may try to either improve the strength or lower the density, or both. The lightest solid materials have a density in the range of 1,000 kg/m3; only cellular materials, such as technical foams, can reach considerably lower values. However, compared with corresponding bulk materials, their specific strength generally is significantly lower. Cellular topologies may be divided into bending- and stretching-dominated ones. Technical foams are structured randomly and behave in a bending-dominated way, which is less weight efficient, with respect to strength, than stretching-dominated behavior, such as in regular braced frameworks. Cancellous bone and other natural cellular solids have an optimized architecture. Their basic material is structured hierarchically and consists of nanometer-size elements, providing a benefit from size effects in the material strength. Designing cellular materials with a specific microarchitecture would allow one to exploit the structural advantages of stretching-dominated constructions as well as size-dependent strengthening effects. In this paper, we demonstrate that such materials may be fabricated. Applying 3D laser lithography, we produced and characterized micro-truss and -shell structures made from alumina–polymer composite. Size-dependent strengthening of alumina shells has been observed, particularly when applied with a characteristic thickness below 100 nm. The presented artificial cellular materials reach compressive strengths up to 280 MPa with densities well below 1,000 kg/m3. PMID:24550268

  5. High Strength and Retained Ductility Achieved in a Nitrided Strip Cast Nb-Microalloyed Steel

    NASA Astrophysics Data System (ADS)

    Xie, Kelvin Y.; Shrestha, Sachin L.; Felfer, Peter J.; Cairney, Julie M.; Killmore, Chris R.; Carpenter, Kristin R.; Kaul, Harold R.; Ringer, Simon P.

    2013-02-01

    The current study investigates the strengthening of an Nb-microallyed CASTRIP® steel at 798 K (525 °C) by nitriding in a KNO3 salt bath. Nitriding up to 1 hour dramatically increased the yield strength of the steel by ~35 pct (from 475 to 645 MPa) with no sacrifice of ductility (~16 pct). Further nitriding led to brittle fracture. Hardness profiles of the nitrided steels through the thickness reveal hard surfaces and a relatively softer core. The hardening of the shell in the nitrided steels is thought to be the combined effect of solid solution strengthening from nitrogen and dispersion strengthening from clusters and precipitates. The retained ductility is attributed to the hard-shell-soft-core structure through nitriding.

  6. Radiation-Hardened Electronics for Space Environments (RHESE)

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Adams, James H.; Patrick, Marshall C.; Johnson, Michael; Cressler, John D.

    2008-01-01

    This conference poster explores NASA's Radiation-Hardened Electronics for Space Environments project. This project aims to advance the state of the art in high performance, radiation-hardened electronics that enable the long-term, reliable operation of a spacecraft in extreme radiation and temperature of space and the lunar surface.

  7. Radiation-Hardened Electronics for the Space Environment

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Watson, Michael D.

    2007-01-01

    RHESE covers a broad range of technology areas and products. - Radiation Hardened Electronics - High Performance Processing - Reconfigurable Computing - Radiation Environmental Effects Modeling - Low Temperature Radiation Hardened Electronics. RHESE has aligned with currently defined customer needs. RHESE is leveraging/advancing SOA space electronics, not duplicating. - Awareness of radiation-related activities through out government and industry allow advancement rather than duplication of capabilities.

  8. Modeling of Irradiation Hardening of Polycrystalline Materials

    SciTech Connect

    Li, Dongsheng; Zbib, Hussein M.; Garmestani, Hamid; Sun, Xin; Khaleel, Mohammad A.

    2011-09-14

    High energy particle irradiation of structural polycrystalline materials usually produces irradiation hardening and embrittlement. The development of predict capability for the influence of irradiation on mechanical behavior is very important in materials design for next generation reactors. In this work a multiscale approach was implemented to predict irradiation hardening of body centered cubic (bcc) alpha-iron. The effect of defect density, texture and grain boundary was investigated. In the microscale, dislocation dynamics models were used to predict the critical resolved shear stress from the evolution of local dislocation and defects. In the macroscale, a viscoplastic self-consistent model was applied to predict the irradiation hardening in samples with changes in texture and grain boundary. This multiscale modeling can guide performance evaluation of structural materials used in next generation nuclear reactors.

  9. Radiation Hardened Electronics for Space Environments (RHESE)

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Adams, James H.; Frazier, Donald O.; Patrick, Marshall C.; Watson, Michael D.; Johnson, Michael A.; Cressler, John D.; Kolawa, Elizabeth A.

    2007-01-01

    Radiation Environmental Modeling is crucial to proper predictive modeling and electronic response to the radiation environment. When compared to on-orbit data, CREME96 has been shown to be inaccurate in predicting the radiation environment. The NEDD bases much of its radiation environment data on CREME96 output. Close coordination and partnership with DoD radiation-hardened efforts will result in leveraged - not duplicated or independently developed - technology capabilities of: a) Radiation-hardened, reconfigurable FPGA-based electronics; and b) High Performance Processors (NOT duplication or independent development).

  10. High-strength stainless steels for corrosion mitigation in prestressed concrete: Development and evaluation

    NASA Astrophysics Data System (ADS)

    Moser, Robert D.

    Corrosion of prestressing reinforcement in concrete structures exposed to marine environments and/or deicing chemicals is a problem of critical concern. While many corrosion mitigation technologies are available for reinforced concrete (RC), those available for use in prestressed concrete (PSC) are limited and in many cases cannot provide the 100+ year service life needed in new construction, particularly when exposed to severe marine environments. The use of stainless steel alloys in RC structures has shown great success in mitigating corrosion in even the most severe of exposures. However, the use of high-strength stainless steels (HSSSs) for corrosion mitigation in PSC structures has received limited attention. To address these deficiencies in knowledge, an experimental study was conducted to investigate the feasibility of using HSSSs for corrosion mitigation in PSC. The study examined mechanical behavior, corrosion resistance, and techniques for the production of HSSS prestressing strands. Stainless steel grades 304, 316, 2101, 2205, 2304, and 17-7 were produced as cold drawn wires with diameters of approximately 4 mm (0.16 in). A 1080 prestressing steel was also included to serve as a control. Tensile strengths of 1250 to 1550 MPa (181 to 225 ksi) were achieved in the cold-drawn candidate HSSSs. Non-ductile failure modes with no post-yield strain hardening were observed in all candidate HSSSs. 1000 hr stress relaxation of all candidate HSSSs was predicted to be between 6 and 8 % based on the results of 200 hr tests conducted at 70 % of the ultimate tensile strength. Residual stresses due to the cold drawing had a significant influence on stress vs. strain behavior and stress relaxation. Electrochemical corrosion testing found that in solutions simulating alkaline concrete, all candidate HSSSs showed exceptional corrosion resistance at chloride (Cl-) concentrations from zero to 0.25 M. However, when exposed to solutions simulating carbonated concrete, corrosion

  11. TRP 9904 - Constitutive Behavior of High Strength Multiphase Sheel Steel Under High Strain Rate Deformation

    SciTech Connect

    David Matlock; John Speer

    2005-03-31

    The focus of the research project was to systematically assess the strain rate dependence of strengthening mechanisms in new advanced high strength sheet steels. Data were obtained on specially designed and produced Duel Phase and TRIP steels and compared to the properties of automotive steels currently in use.

  12. Practical aspects of systems hardening

    SciTech Connect

    Shepherd, W.J.

    1989-01-01

    Applications of hardening technology in a practical system require a balance between the factors governing affordability, producibility, and survivability of the finished design. Without careful consideration of the top-level system operating constraints, a design engineer may find himself with a survivable but overweight, unproductive, expensive design. This paper explores some lessons learned in applying hardening techniques to several laser communications programs and is intended as an introductory guide to novice designers faced with the task of hardening a space system.

  13. Industrial Hardening Demonstration.

    DTIC Science & Technology

    1980-09-01

    less severe conditions than thermal cracking (850’ - 950°F and 10 to 20 psi). Zeolitic or molecular sieve- base catalysts are used. Catalytic reforming...with Potential Industrial Hardening A-1 Participants B Post-Attack Petroleum Refining (and Production) B-1 from Crude Oil V List of Figures Number Page...the Key Worker Shelter 116 viii B-1 Proportions of the Products Obtained by Distillation B-2 of Six Crude Oils B-2 Generalized Flow Chart of the

  14. Influence of original microstructure on the transformation behavior and mechanical properties of ultra-high-strength TRIP-aided steel

    NASA Astrophysics Data System (ADS)

    Yin, Hong-xiang; Zhao, Ai-min; Zhao, Zheng-zhi; Li, Xiao; Li, Shuang-jiao; Hu, Han-jiang; Xia, Wei-guang

    2015-03-01

    The transformation behavior and tensile properties of an ultra-high-strength transformation-induced plasticity (TRIP) steel (0.2C-2.0Si-1.8Mn) were investigated by different heat treatments for automobile applications. The results show that F-TRIP steel, a traditional TRIP steel containing as-cold-rolled ferrite and pearlite as the original microstructure, consists of equiaxed grains of intercritical ferrite surrounded by discrete particles of M/RA and B. In contrast, M-TRIP steel, a modified TRIP-aided steel with martensite as the original microstructure, containing full martensite as the original microstructure is comprised of lath-shaped grains of ferrite separated by lath-shaped martensite/retained austenite and bainite. Most of the austenite in F-TRIP steel is granular, while the austenite in M-TRIP steel is lath-shaped. The volume fraction of the retained austenite as well as its carbon content is lower in F-TRIP steel than in M-TRIP steel, and austenite grains in M-TRIP steel are much finer than those in F-TRIP steel. Therefore, M-TRIP steel was concluded to have a higher austenite stability, resulting in a lower transformation rate and consequently contributing to a higher elongation compared to F-TRIP steel. Work hardening behavior is also discussed for both types of steel.

  15. High Strength P/M Gears for Vehicle Transmissions

    DTIC Science & Technology

    2007-03-30

    temperature to the austenitic phase, and then quenched to below the martensite start (MS) temperature to produce martensite . In contrast, for... austenitic condition. The deformed austenite is then cooled to martensite . Figure 5 shows a schematic time-temperature- transformation diagram that... austenite possess substantially higher strength as compared to conventional martensite transformed from undeformed austenite . Up to 50% increase in

  16. Static Dielectric Breakdown Strength of Condensed Heterogeneous High Explosives

    DTIC Science & Technology

    1987-06-01

    3-1 TRIPLE JUNCTION . . .. . . . . . . . . . . . . . . . * * * .3-2 SURFACE FLASHOVER ...enhancement at dielectric interfaces, surface flashover , humidity, surrounding atmosphere, temperature, pressure, and excitation time), which are...discussed in Chapter 3. To obtain meaningful critical field strengths, it is necessary to suppress surface flashover around the insulator sides and

  17. Laser Measurements of Transient High-Strength Electric Fields

    DTIC Science & Technology

    1987-07-15

    Measurements of Electric Field Strength," Poster Session of Applied Spectroscopy (Miami Valley Section), University of Dayton, January 11, 1985. 2...Buswell, A. T., "Quantum Perturbation Theory of Stark- Induced Polarizability," Poster Session of Applied Spectroscopy (Miami Valley Section), University...34Theoretical Calculations of Stark- Induced Polarizabilities," Poster Session of Applied Spectroscopy (Miami Valley Section), The Ohio State University

  18. Weld Metallurgy and Mechanical Properties of High Manganese Ultra-high Strength Steel Dissimilar Welds

    NASA Astrophysics Data System (ADS)

    Dahmen, Martin; Lindner, Stefan; Monfort, Damien; Petring, Dirk

    The increasing demand for ultra-high strength steels in vehicle manufacturing leads to the application of new alloys. This poses a challenge on joining especially by fusion welding. A stainless high manganese steel sheet with excellent strength and deformation properties stands in the centre of the development. Similar and dissimilar welds with a metastable austenitic steel and a hot formed martensitic stainless steel were performed. An investigation of the mixing effects on the local microstructure and the hardness delivers the metallurgical features of the welds. Despite of carbon contents above 0.4 wt.% none of the welds have shown cracks. Mechanical properties drawn from tensile tests deliver high breaking forces enabling a high stiffness of the joints. The results show the potential for the application of laser beam welding for joining in assembly of structural parts.

  19. High strength-high conductivity Cu--Fe composites produced by powder compaction/mechanical reduction

    DOEpatents

    Verhoeven, John D.; Spitzig, William A.; Gibson, Edwin D.; Anderson, Iver E.

    1991-08-27

    A particulate mixture of Cu and Fe is compacted and mechanically reduced to form an "in-situ" Cu-Fe composite having high strength and high conductivity. Compaction and mechanical reduction of the particulate mixture are carried out at a temperature and time at temperature selected to avoid dissolution of Fe into the Cu matrix particulates to a harmful extent that substantially degrades the conductivity of the Cu-Fe composite.

  20. High strength-high conductivity Cu-Fe composites produced by powder compaction/mechanical reduction

    DOEpatents

    Verhoeven, J.D.; Spitzig, W.A.; Gibson, E.D.; Anderson, I.E.

    1991-08-27

    A particulate mixture of Cu and Fe is compacted and mechanically reduced to form an ''in-situ'' Cu-Fe composite having high strength and high conductivity. Compaction and mechanical reduction of the particulate mixture are carried out at a temperature and time at temperature selected to avoid dissolution of Fe into the Cu matrix particulates to a harmful extent that substantially degrades the conductivity of the Cu-Fe composite. 5 figures.

  1. Computer modelling of age hardening for cast aluminium alloys

    NASA Astrophysics Data System (ADS)

    Wu, Linda; Ferguson, W. George

    2009-08-01

    Age hardening, or precipitation hardening, is one of the most widely adopted techniques for strengthening of aluminium alloys. Although various age hardening models have been developed for aluminium alloys, from the large volume of literature reviewed, it appears that the bulk of the research has been concentrated on wrought aluminium alloys, only a few of the established precipitation models have been applied to the casting aluminium alloys. In the present work, there are two modelling methods that have been developed and applied to the casting aluminium alloys A356 and A357. One is based on the Shercliff-Ashby methodology to produce a process model, by which we mean a mathematical relationship between process variables (alloy composition, ageing temperature and time) and material properties (yield strength or hardness) through microstructure evolution (precipitate radius, volume fraction). The other method is based on the Kampmann and Wagner Numerical (KWN) model which deals with concomitant nucleation, growth and coarsening and is thus capable of predicting the full evolution of the particle size distribution and then a strength model is used to evaluate the resulting change in hardness or yield strength at room temperature by taking into account contributions from lattice resistance, solid solution hardening and precipitation hardening.

  2. Crack Initiation and Growth Behavior at Corrosion Pit in 7075-T6 High Strength Aluminum Alloy

    DTIC Science & Technology

    2013-06-01

    CRACK INITIATION AND GROWTH BEHAVIOR AT CORROSION PIT IN 7075-T6 HIGH STRENGTH ALUMINUM ALLOY THESIS Eric M. Hunt, Second Lieutenant, USAF AFIT-ENY...7075-T6 HIGH STRENGTH ALUMINUM ALLOY THESIS Presented to the Faculty Department of Aerospace and Astronautical Engineering Graduate School of Engineering...RELEASE; DISTRIBUTION UNLIMITED AFIT-ENY-13-J-01 CRACK INITIATION AND GROWTH BEHAVIOR AT CORROSION PIT IN 7075-T6 HIGH STRENGTH ALUMINUM ALLOY Eric M

  3. The characterization of Vicker`s microhardness indentations and pile-up profiles as a strain-hardening microprobe

    SciTech Connect

    Santos, C. Jr.; Odette, G.R.; Lucas, G.E.; Schroeter, B.; Klinginsmith, D.; Yamamoto, T.

    1998-04-01

    Microhardness measurements have long been used to examine strength properties and changes in strength properties in metals, for example, as induced by irradiation. Microhardness affords a relatively simple test that can be applied to very small volumes of material. Microhardness is nominally related to the flow stress of the material at a fixed level of plastic strain. Further, the geometry of the pile-up of material around the indentation is related to the strain-hardening behavior of a material; steeper pile-ups correspond to smaller strain-hardening rates. In this study the relationship between pile-up profiles and strain hardening is examined using both experimental and analytical methods. Vickers microhardness tests have been performed on a variety of metal alloys including low alloy, high Cr and austenitic stainless steels. The pile-up topology around the indentations has been quantified using confocal microscopy techniques. In addition, the indentation and pile-up geometry has been simulated using finite element method techniques. These results have been used to develop an improved quantification of the relationship between the pile-up geometry and the strain-hardening constitutive behavior of the test material.

  4. Fatigue Crack Growth of Age-Hardened Al Alloy Under Ultrasonic Loading

    NASA Astrophysics Data System (ADS)

    Chen, Q.; Kawagoishi, N.; Kariya, K.; Nu, Y.; Goto, M.

    An age-hardened and extruded Al alloy 7075-T6 was fatigued under both ultrasonic loading (20kHz) and rotating bending (50Hz) in the environments of controlled humidity, distilled water and oxygen gas respectively, to investigate the availability of ultrasonic fatigue test as a time-saving tool for the reliability evaluation of materials subjected to conventional frequency loading. Although fatigue strength decreased slightly at relative humidity below 60-70%, it degraded significantly when the humidity was increased beyond that level, irrespective of the loading frequency. However, the mechanisms of strength degradation involved in high humidity are quite different. Under rotating bending, fatigue strength decreased because crack growth was accelerated due to brittle fracture, whileas the decrease in fatigue strength under ultrasonic loading was caused by crack propagation transition from tensile mode to shear mode cracking.

  5. Chrome-Free Paint Primer for Zn/Ni Plated High-Strength Steel (Briefing Charts)

    DTIC Science & Technology

    2014-11-19

    Chrome-Free Paint Primer for Zn/Ni Plated High- Strength Steel 11-19-14 Presentation at ASETSDefense 2014 George Zafiris Team: Mark Jaworowski, Mike...AND SUBTITLE Chrome-Free Paint Primer for Zn/Ni Plated High-Strength Steel 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6...by ANSI Std Z39-18 Background High-Strength Steel (Substrate) LHE Cd layer Cr(VI) Primer CCC High-Strength Steel (Substrate) LHE Zn/Ni layer

  6. Epoxy adhesive formulations for engineered wood manufacturing: Design of Experiment (DOE) and hardener modification

    NASA Astrophysics Data System (ADS)

    Wangkheeree, W.; Meekum, U.

    2016-03-01

    The effect of IPDA, DDS, BPA and DICY, as main ingredient of TETA based hardener were examined. The 2k design of experiment(DOE) with k=3 were preliminary explored. The designed parameters A(IPDA), B(DDS) and C(BPA) were assigned as low(-) and high(+) levels, respectively. The Design Expert™ was hired as the analyzing tool at α=0.05. The mixed epoxy resin was based on the commercial one. The designed responds including tcure, t50, impact strengths, flexural properties and HDT were measured, respectively. Regarding to ANOVA conclusion, it was found that, there were no significant effects on the assigned parameters on the interested responds, except for the HDT where BPA(C) was negative effect was found. The lower in the crosslink density of cured epoxy, inferior in HDT, the higher in BPA addition was hypothesized. It was found that impact strength of cured epoxy derived from all formula were unacceptable low and tcure and t50, were too short. Thus, the further investigation by adding DICY into hardener was explored. The results showed that no significant change by mechanical means of cured epoxy by resolving 5-30 phr of DICY into the hardener. However, it was observed that the DICY added formula showed the obvious long cure times and behave as prepreg formula. The room temperature cured epoxy was incompletely crosslinked. The degrees of linear chain fragment were evidence, by weight, when higher DICY loading was engaged. Complete crosslink was achieved at 150°C post curing. The hardener comprised of TETA/aliphatic Epoxy(RD108) adduct was studied for enhancing the toughness of epoxy resin. It was observed that longer cure time at 150°C but lower toughness was experienced, on both prepreg and engineered wood made from the resins, at high TETA/RD108 ratio. Incomplete cure was explained for the mechanical inferior at high RD108 loading.

  7. The hardening phenomenon in irritant contact dermatitis: an interpretative update.

    PubMed

    Watkins, Shannon A; Maibach, Howard I

    2009-03-01

    Irritant contact dermatitis (ICD) is common and poses a significant problem in high-risk populations. In most cases, ICD resolves despite continued exposure in a process known as 'hardening', allowing individuals to continue with their work. Those who cannot clear ICD develop chronic ICD, which is a significant source of emotional, physical, and financial distress for affected individuals. While hardening is well known among labourers and clinicians, its mechanism remains to be elucidated. Much can be learned from the study of self-healing processes like the hardening phenomenon. This overview briefly documents the pathogenesis of ICD, focuses on the latest advances pertaining to the hardening phenomenon in ICD, and then highlights potential avenues of productive research. A better understanding of the 'hardening' process in the skin will hopefully lead to advances for the treatment of ICD.

  8. Imploding Liner Material Strength Measurements at High-Strain and High Strain Rate

    SciTech Connect

    Bartsch, R.R.; Lee, H.; Holtkamp, D.; Wright, B.; Stokes, J.; Morgan, D.; Anderson, W.; Broste, W.

    1998-10-18

    Imploding, cylindrical liners provide a unique, shockless means of simultaneously accessing high strain and high-strain-rate for measurement of strength of materials in plastic flow. The radial convergence in the liner geometry results in the liner thickening as the circumference becomes smaller. Strains of up to {approximately}1.25 and strain rates of up to {approximately}10{sup 6} sec{sup -1} can be readily achieved in a material sample placed inside of an aluminum driver liner, using the Pegasus II capacitor bank. This provides yield strength data at conditions where none presently exists. The heating from work done against the yield strength is measured with multichannel pyrometry from infrared radiation emitted by the material sample. The temperature data as a function of liner position are unfolded to give the yield strength along the strain, strain-rate trajectory. Proper design of the liner and sample configuration ensures that the current diffused into the sample adds negligible heating. An important issue, in this type of temperature measurement, is shielding of the pickup optics from other sources of radiation. At strains greater than those achievable on Pegasus, e.g. the LANL Atlas facility, some materials may be heated all the way to melt by this process. Recent data on 6061-T6 Aluminum will be compared with an existing model for strain and strain-rate heating. The liner configuration and pyrometry diagnostic will also be discussed.

  9. Effect of Welding Speed on Mechanical Properties and the Strain-Hardening Behavior of Friction Stir Welded 7075 Aluminum Alloy Joints

    NASA Astrophysics Data System (ADS)

    Xu, Weifeng; Li, Zhaoxi; Sun, Xiaohong

    2017-03-01

    The effect of welding speed on the microstructural evolution, mechanical properties and strain-hardening behavior of friction stir welded (FSWed) high-strength AA7075-T651 was investigated. Large intermetallic particles and grains, whose sizes increased at lower welding speeds, were present in the heat-affected zone. FSWed joints fabricated at the higher welding speed or lower strain rates exhibited higher strength, joint efficiency and ductility than those fabricated at lower welding speeds or higher strain rates. A maximum joint efficiency of 97.5% and an elongation to failure of 15.9% were obtained using a welding speed of 400 mm/min at a strain rate of 10-5 s-1. The hardening capacity, strain-hardening exponent and strain-hardening rate of the FSWed joints were significantly higher than those of the base material, but materials exhibited stage III and stage IV hardening characteristics. The results morphology of the fracture surfaces is consistent with the above results.

  10. [Microstructural changes in hardened beans (Phaseolus vulgaris)].

    PubMed

    Mujica, Maria Virginia; Granito, Marisela; Soto, Naudy

    2015-06-01

    (Phaseolus vulgaris). The hardening of Phaseolus vulgaris beans stored at high temperature and high relative humidity is one of the main constraints for consumption. The objective of this research was to evaluate by scanning electron microscopy, structural changes in cotyledons and testa of the hardened beans. The freshly harvested grains were stored for twelve months under two conditions: 5 ° C-34% RH and 37 ° C-75% RH, in order to promote hardening. The stored raw and cooked grains were lyophilized and fractured. The sections of testa and cotyledons were observed in an electron microscope JSM-6390. After twelve months, grains stored at 37 ° C-75% RH increased their hardness by 503%, whereas there were no significant changes in grains stored at 5 ° C-34% RH. At the microstructural level, the cotyledons of the raw grains show clear differences in appearance of the cell wall, into the intercellular space size and texture matrix protein. There were also differences in compaction of palisade and sub-epidermal layer in the testa of raw grains. After cooking, cotyledon cells of the soft grains were well separated while these ofhard grains were seldom separated. In conclusion, the found differences in hard and soft grains showed a significant participation of both structures, cotyledons and testa, in the grains hardening.

  11. Confined Tension and Triaxial Extension Tests on Eglin High-Strength Concrete

    DTIC Science & Technology

    2014-10-17

    AFRL-RW-EG-TR-2014-120 Confined Tension and Triaxial Extension Tests on Eglin High-Strength Concrete Lance...EXTENSION TESTS ON EGLIN HIGH-STRENGTH CONCRETE FA8651-12-D-0309, Task 005 N/A 2502 9210 W0DT (1) Lance Besaw, Applied Research Associates, Inc. (2...models. All concretes exhibit higher strength in compression than in tension, therefore it is critical to understand the tensile properties of such

  12. Understanding Depth Variation of Deep Seismicity from in situ Measurements of Mineral Strengths at High Pressures

    SciTech Connect

    Chen, J.

    2010-01-01

    Strengths of major minerals of Earth's mantle have been measured using in situ synchrotron X-ray diffraction at high pressures. Analysis of the diffraction peak widths is used to derive the yield strengths. Systematic analysis of the experimental result for olivine, wadsleyite, ringwoodite and perovskite indicates that minerals in the upper mantle, the transition zone and the lower mantle have very distinct strength character. Increasing temperature weakens the upper mantle mineral, olivine, significantly. At high temperature and high pressure, the transition zone minerals, wadsleyite and ringwoodite, have higher strengths than the upper mantle mineral. Among all the minerals studied, the lower mantle mineral, perovskite, has the highest strength. While both the upper mantle and the transition zone minerals show a notable strength drop, the strength of the lower mantle mineral shows just an increase of relaxation rate (no strength drop) when the temperature is increased stepwise by 200 K. The strength characteristics of these major mantle minerals at high pressures and temperatures indicate that yield strength may play a crucial role in defining the profile of deep earthquake occurrence with depth.

  13. High Shear Deformation to Produce High Strength and Energy Absorption in Mg Alloys

    SciTech Connect

    Joshi, Vineet V.; Jana, Saumyadeep; Li, Dongsheng; Garmestani, Hamid; Nyberg, Eric A.; Lavender, Curt A.

    2014-02-01

    Magnesium alloys have the potential to reduce the mass of transportation systems however to fully realize the benefits it must be usable in more applications including those that require higher strength and ductility. It has been known that fine grain size in Mg alloys leads to high strength and ductility. However, the challenge is how to achieve this optimal microstructure in a cost effective way. This work has shown that by using optimized high shear deformation and second phase particles of Mg2Si and MgxZnZry the energy absorption of the extrusions can exceed that of AA6061. The extrusion process under development described in this presentation appears to be scalable and cost effective. In addition to process development a novel modeling approach to understand the roles of strain and state-of-strain on particle fracture and grain size control has been developed

  14. Achieving High Strength and High Ductility in Friction Stir-Processed Cast Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Yuan, Wei; Panigrahi, Sushanta K.; Mishra, Rajiv S.

    2013-08-01

    Friction stir processing (FSP) is emerging as an effective tool for microstructural modification and property enhancement. As-cast AZ91 magnesium alloy was friction stir processed with one-pass and two-pass to examine the influence of processing conditions on microstructural evolution and corresponding mechanical properties. Grain refinement accompanied with development of strong basal texture was observed for both processing conditions. Ultrafine-grained (UFG) AZ91 was achieved under two-pass FSP with fine precipitates distributed on the grain boundary. The processed UFG AZ91 exhibited a high tensile strength of ~435 MPa (117 pct improvement) and tensile fracture elongation of ~23 pct. The promising combination of strength and ductility is attributed to the elimination of casting porosity, and high density of fine precipitates in an UFG structure with quite low dislocation density. The effects of grain size, precipitate, and texture on deformation behavior have been discussed.

  15. Commercialization of NASA's High Strength Cast Aluminum Alloy for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2003-01-01

    In this paper, the commercialization of a new high strength cast aluminum alloy, invented by NASA-Marshall Space Flight Center, for high temperature applications will be presented. Originally developed to meet U.S. automotive legislation requiring low- exhaust emission, the novel NASA aluminum alloy offers dramatic improvement in tensile and fatigue strengths at elevated temperatures (450 F-750 F), which can lead to reducing part weight and cost as well as improving performance for automotive engine applications. It is an ideal low cost material for cast components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. NASA alloy also offers greater wear resistance, dimensional stability, and lower thermal expansion compared to conventional aluminum alloys, and the new alloy can be produced economically from sand, permanent mold and investment casting. Since 2001, this technology was licensed to several companies for automotive and marine internal combustion engines applications.

  16. High Strength and Impact Damage Tolerant Syntactic Foam for High Performance Sandwich Structures

    DTIC Science & Technology

    2006-07-25

    it needs additional curing sources, its uniformity is not as good as other curing methods, and its shrinkage is usually high. Summary...Fast Repair of Laminated Beams Using UV Curing Composites ,” Composite Structures, 60(1), pp. 73-81, (2003). 3. S.S. Pang, G. Li, J.E. Helms, and...strength and higher impact tolerant syntactic foam for composite sandwich structures. A unique microstructure was designed and realized through a

  17. Longitudinal differences of the PMSE strength at high Arctic latitudes

    NASA Astrophysics Data System (ADS)

    Latteck, Ralph; Singer, Werner; Swarnalingam, Nimalan; Maik Wissing, Jan; Meek, Chris; Manson, Allan H.; Drummond, James; Hocking, Wayne K.

    2010-05-01

    Observations of Polar Mesosphere Summer Echoes (PMSE) obtained by the ALWIN VHF radar, located in Andenes, Norway (69°N, 16°E) and by the Resolute Bay VHF radar, located in Nunavut, Canada (75°N, 95°W), are characterized by differences in occurrence rate and PMSE strengths, with generally lower levels at Resolute Bay. Even though both radars are well calibrated, the effect of the different radar hardware, especially the antenna systems, on the observations still causes concerns if comparisons of results from both sites are presented. Now, PMSE observations with identical radar hardware and identical analysis software are possible using the recently installed SKiYMET meteor radar at Eureka (80°N, 86°W) and the SKiYMET meteor radar at Andenes. Eureka is located in the same longitudinal sector as Resolute Bay, but 5 degrees north of the site, the Andenes SKiYMET radar is co-located with the ALWIN VHF radar. Both SKiYMET radars are calibrated using cosmic sky noise variations. A 4-week measurement campaign was performed during July in 2008, with both the Andenes and Eureka meteor radars running in a special mode designed for PMSE studies. Lower levels of PMSE strength were found at Eureka, confirming the earlier observations at Resolute Bay obtained by VHF radar. The observations are discussed in relation to dynamics, thermal conditions, and ionization. Strong indications exist that the observed differences of PMSE strength are related to the different levels of ionisation due to precipitating particles in the auroral oval and inside the polar cap. Global maps of precipitating energetic electrons (energy band: 6.5 keV-9.46 keV) and energetic protons (energy band 80 keV-240 keV) derived from POES satellites clearly indicate that Eureka and Resolute Bay are always inside the polar cap where, under geomagnetically quiet conditions, ionisation due to particle precipitation is missing.

  18. Stress corrosion in high-strength aluminum alloys

    NASA Technical Reports Server (NTRS)

    Dorward, R. C.; Hasse, K. R.

    1980-01-01

    Report describes results of stress-corrosion tests on aluminum alloys 7075, 7475, 7050, and 7049. Tests compare performance of original stress-corrosion-resistant (SCR) aluminum, 7075, with newer, higher-strength SCR alloys. Alloys 7050 and 7049 are found superior in short-transverse cross-corrosion resistance to older 7075 alloy; all alloys are subject to self-loading effect caused by wedging of corrosion products in cracks. Effect causes cracks to continue to grow, even at very-low externally applied loads.

  19. STRESS CORROSION OF HIGH STRENGTH STEELS AND ALLOYS; ARTIFICIAL ENVIRONMENT

    DTIC Science & Technology

    Ladish D6Ac, 300M, Vascojet 100, AM355 , PH15-7Mo, B120VCA, 4137Co, Rocoly 270, and Ardeform 301. U-bend stress corrosion tests are progressing on 4137...Co, AM355 115-8Mo. B120VCA, and Ardeform 301. Bent specimens of 4137 Co and AM 355 are still under test. No failures were observed on bent beam...specimens of AM355 (secondary direction) cold-rolled to 250, 261, 302 Kpsi strength levels. Little change was noted in the bent beam specimens of 4137 Co

  20. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, J.E.

    1998-11-03

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0--20Fe, 10--30Cr, 2--12Mo, 6 max. Nb, 0.05--3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01--0.08C, less than 0.2N, 0.1 max. 0, bal. Ni. 3 figs.

  1. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, John E.

    1998-01-01

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0-20Fe, 10-30Cr, 2-12Mo, 6 max. Nb, 0.05-3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01-0.08C, less than 0.2N, 0.1 max. 0, bal. Ni.

  2. A Proposed Uniaxial Compression Test for High Strength Ceramics

    DTIC Science & Technology

    1989-09-01

    is lost and catastrophic collapse ensues. The origin of the microcracks may be microplasticity in the form of twinning, 2 or existing flaws such as...Uniaxial compressive strength tElastic modulus sonic method (strain gage method ) sPoisson’s ratio sonic method MIL-STD-1942(MR) size B, mean flexure...SEA-O5MB, LCDR W. M. Elger Commander, U.S. Armament, Munitions and Chemical 1 SEA-05R 25, C. Zanis Command, Dover, NJ 07801 2 ATTN: Technical Library

  3. Development of high toughness, high strength aluminide-bonded carbide ceramics

    SciTech Connect

    Becher, P.F.; Plucknett, K.P.; Tiegs, T.N.

    1997-04-01

    Cemented carbides are widely used in applications where resistance to abrasion and wear are important, particularly in combination with high strength and stiffness. In the present case, ductile aluminides have been used as a binder phase to fabricate dense carbide cermets by either sintering of mixed powders or a melt-infiltration sintering process. The choice of an aluminide binder was based on the exceptional high temperature strength and chemical stability exhibited by these alloys. For example, TiC-based composites with a Ni{sub 3}Al binder phase exhibit improved oxidation resistance, Young`s moduli > 375 GPa, high fracture strengths (> 1 GPa) that are retained to {ge} 900{degrees}C, and fracture toughness values of 10 to 15 MPa{radical}m, identical to that measured in commercial cobalt-bonded WC with the same test method. The thermal diffusivity values at 200{degrees}C for these composites are {approximately} 0.070 to 0.075 cm{sup 2}/s while the thermal expansion coefficients rise with Ni3Al content from {approximately} 8 to {approximately}11 x 10{sup {minus}6}/{degrees}C over the range of 8 to 40 vol. % Ni{sub 3}Al. The oxidation and acidic corrosion resistances are quite promising as well. Finally, these materials also exhibit good electrical conductivity allowing them to be sectioned and shaped by electrical discharge machining (EDM) processes.

  4. Structural influences on the work hardening behavior of aluminum

    SciTech Connect

    Chu, David

    1994-12-01

    Effects of various grain and subgrain morphologies on low temperature work hardening of pure Al is studied using tensile tests. Plotting the work hardening rate as a function of true stress, the work hardening is separable into two distinct regimes. Both regimes are approximated by a line θ = θ0 - K2σ, where θ0 is theoretical work hardening rate at zero stress and K2 is related to dynamic recovery rate. The first or early deformation regime exhibits greater values of θ0 and K2 and can extend up to the first 10% strain of tensile deformation. This early deformation regime is contingent on the existence of a pre-existent dislocation substructure from previous straining. The θ0 and K2 associated with the early deformation regime are dependent on the strength and orientation of the pre-existent dislocation substructure relative to the new strain path. At high enough temperatures, this pre-existent dislocation substructure is annealed out, resulting in the near elimination of the early deformation regime. In comparison, the latter regime is dominated by the initial grain and/or subgrain morphology and exhibit lower values of θ0 and K2. The actual value of K2 in the latter regime is strongly dependent on the existence of a subgrain morphology. Recrystallized or well-annealed microstructures exhibit greater values of K2 than microstructures that remain partially or fully unrecrystallized. The higher K2 value is indicative of a more rapid dynamic recovery rate and a greater degree of strain relaxation. The ability to achieve a more relaxed state produces a low-energy cellular dislocation substructure upon deformation. The introduction of subgrains hinders the evolution of a low-energy dislocation cell network, giving way to a more random distribution of the dislocation density.

  5. Microleakage of high-strength glass ionomer: resin composite restorations in minimally invasive treatment.

    PubMed

    Platt, J A; Rhodes, B

    Atraumatic Restorative Treatment (ART) has been investigated as an alternative caries treatment. The technique involves removal of loose tooth structure with a spoon excavator, followed by placement of an adhesive restorative material, often a high-strength glass ionomer. This study compares the microleakage of a high-strength glass ionomer/resin composite and two occlusal resin composite restoration techniques.

  6. High-strength cast irons used for manufacturing parts of vaz passenger cars

    NASA Astrophysics Data System (ADS)

    Kitaigora, N. I.

    1996-10-01

    Methods for solving problems arising in the production of high-strength cast iron with stable properties and structure are considered. Results of introduction of new grades of high-strength cast iron instead of malleable cast iron and camshaft cast iron in the Volzhskii Automobile Plant are described.

  7. ETV Program Report: Big Fish Septage and High Strength Waste Water Treatment System

    EPA Science Inventory

    Verification testing of the Big Fish Environmental Septage and High Strength Wastewater Processing System for treatment of high-strength wastewater was conducted at the Big Fish facility in Charlevoix, Michigan. Testing was conducted over a 13-month period to address different c...

  8. Microstructural, mechanical and magnetic properties of high-strength low-alloy steel

    NASA Astrophysics Data System (ADS)

    Narayan, S. Prakash; Rao, V.; Mohanty, O. N.

    1991-06-01

    Studies have been carried out on commercial grade high-strength low-alloy steel, microalloyed with Nb, V and Ti with a view to developing high-strength material with moderate soft magnetic properties. In order to obtain a suitable microstructure necessary for achieving the desired mechanical strength and magnetic properties, spheroidisation annealing (SA) as well as quenching and tempering (QT) treatments have been employed. At longer annealing or tempering time (⩾ 30 h), both the SA and QT samples have shown ample spheroidisation of carbides resulting in considerable improvement in the magnetic properties without much deterioration in mechanical strength.

  9. Study to determine and analyze the strength of high modulus glass in epoxy-matrix composites

    NASA Technical Reports Server (NTRS)

    Bacon, J. F.

    1974-01-01

    Glass composition research was conducted to produce a high modulus, high strength beryllium-free glass fiber. This program was built on the previous research for developing high modulus, high strength glass fibers which had a 5 weight percent beryllia content. The fibers resulting from the composition program were then used to produce fiber reinforced-epoxy resin composites which were compared with composites reinforced by commercial high modulus glass fibers, Thornel S graphite fiber, and hybrids where the external quarters were reinforced with Thornel S graphite fiber and the interior half with glass fiber as well as the reverse hybrid. The composites were given tensile strength, compressive strength, short-beam shear strength, creep and fatigue tests. Comments are included on the significance of the test data.

  10. Welding high-strength aluminum alloys at the Paton Institute

    SciTech Connect

    Kuchuk, Yatsenko, S.I.; Cherednichok, V.T.; Semenov, L.A. )

    1993-07-01

    The choice of the flash method for welding aluminum-alloy sections was governed first of all by the possibility of producing homogeneous-structure joints with the minimum amount of possible discontinuities and an insignificant metal strength loss in the welding zone. The aluminum alloy welding technology under consideration relies on the method of flash welding without using any protective atmospheres. The reason is first of all that a complex cross-sectional shape of workpieces being joined, their configuration and considerable overall dimensions make it difficult to use chambers of any type. Besides, conducted studies ascertained that in flash welding, in contrast to various fusion welding processes, the use of protective atmospheres or a vacuum is of little benefit. Here are the results of studying the specifics of thermal and electric processes in flashing, the physical features of weld joint formation, the basics of the welding technology, and the characteristics of the equipment.

  11. Method for Assessing Grain Boundary Density in High-Strength, High-Toughness Ferritic Weld Metal

    NASA Astrophysics Data System (ADS)

    Lei, Xuanwei; Huang, Jihua; Chen, Shuhai; Zhao, Xingke

    2017-01-01

    A method for measuring peak values on the maxlength-area fraction curve and the perimeter-area fraction curve with morphological photos using Image Pro Plus 6.0 Soft for assessing grain boundary density in high-strength, high-toughness ferritic weld metals is developed. Results show the sizes of the peak values have a tough relationship with grain boundary densities in that a larger peak value stands for a larger grain boundary density. As ferrite transforms into a certain orientation relationship, this semi-empirical method provides handy references for judging the sizes of effective grain boundary densities.

  12. Evaluation of the Characteristics of Hardening of Heat-Resistant Steel Subjected to Combined Thermochemical Treatment

    NASA Astrophysics Data System (ADS)

    Semenov, M. Yu.; Fakhurtdinov, R. S.; Lashnev, M. M.; Gromov, V. I.; Demidov, P. N.

    2013-11-01

    Computation by known models of hardening by particles of excess phase is used to determine dependences of the shear yield strength of carburized and nitrided layers in complexly alloyed steels on the size and quantitative characteristics of carbides and nitrides.

  13. Characterization and hardening of concrete with ultrasonic testing.

    PubMed

    del Río, L M; Jiménez, A; López, F; Rosa, F J; Rufo, M M; Paniagua, J M

    2004-04-01

    In this study, we describe a technique which can be used to characterize some relevant properties of 26 cylindrical samples (15 x 30 cm2) of concrete. The characterization has been performed, according to Spanish regulations in force, by some destructive and ultrasound-based techniques using frequencies of 40 kHz. Samples were manufactured using different water/cement ratios (w/c), ranging from 0.48 to 0.80, in order to simulate different values of compressive strength at each sample. We have correlated the propagation velocity v of ultrasonic waves through the samples to compressive strength R values. As some other authors remark, there exists an exponential relationship between the two above parameters. We have found that a highly linear relationship is present between R and w/c concentration at the samples. Nevertheless, when the same linear model is adopted to describe the relationship between v and w/c, the value of r decreases significantly. Thus, we have performed a multiple regression analysis which takes into account the impact of different concrete constituents (water, cement, sand, etc.) on ultrasound propagation speed. One of the most relevant practical issues addressed in our study is the estimation of the hardening curve of concrete, which can be used to quantify the viability of applying the proposed method in a real scenario. Subsequently, we also show a detailed analysis of the temporal evolution of v and R through 61 days, beginning at the date where the samples were manufactured. After analyzing both parameters separately, a double reciprocal relationship is deduced. Using the above parameters, we develop an NDE-based model which can be used to estimate hardening time of concrete samples.

  14. Fabrication of carbon nanotube high-frequency nanoelectronic biosensor for sensing in high ionic strength solutions.

    PubMed

    Kulkarni, Girish S; Zhong, Zhaohui

    2013-07-22

    The unique electronic properties and high surface-to-volume ratios of single-walled carbon nanotubes (SWNT) and semiconductor nanowires (NW) make them good candidates for high sensitivity biosensors. When a charged molecule binds to such a sensor surface, it alters the carrier density in the sensor, resulting in changes in its DC conductance. However, in an ionic solution a charged surface also attracts counter-ions from the solution, forming an electrical double layer (EDL). This EDL effectively screens off the charge, and in physiologically relevant conditions ~100 millimolar (mM), the characteristic charge screening length (Debye length) is less than a nanometer (nm). Thus, in high ionic strength solutions, charge based (DC) detection is fundamentally impeded. We overcome charge screening effects by detecting molecular dipoles rather than charges at high frequency, by operating carbon nanotube field effect transistors as high frequency mixers. At high frequencies, the AC drive force can no longer overcome the solution drag and the ions in solution do not have sufficient time to form the EDL. Further, frequency mixing technique allows us to operate at frequencies high enough to overcome ionic screening, and yet detect the sensing signals at lower frequencies. Also, the high transconductance of SWNT transistors provides an internal gain for the sensing signal, which obviates the need for external signal amplifier. Here, we describe the protocol to (a) fabricate SWNT transistors, (b) functionalize biomolecules to the nanotube, (c) design and stamp a poly-dimethylsiloxane (PDMS) micro-fluidic chamber onto the device, and (d) carry out high frequency sensing in different ionic strength solutions.

  15. Study on modification of the high-strength slag cement material

    SciTech Connect

    Wang Fusheng . E-mail: fusheng429@163.com; Sun Ruilian; Cui Yingjing

    2005-07-01

    The influence of the slag powder's fineness, the amounts of activator, type and contents of modification addition on the dry-shrinkage and strength of the high-strength slag cement material was investigated. The experimental data showed that adding 9% Na{sub 2}SiO{sub 3} activator and 10% Portland cement (PC) made the ratios of drying-shrinkage of high-strength slag cement material similar to the ratios of Portland cement and the compressive strengths as higher. The main hydration products are calcium alumina-silicate gels and a little CH; the gel ratio of CaO/SiO{sub 2} is close to 1 and includes a little Na{sub 2}O and MgO for high-strength slag cement material, as shown by means of scanning electron microscope (SEM) and energy-dispersive X-ray analyzer (EDXA)

  16. Surrogate Modeling of High-Fidelity Fracture Simulations for Real-Time Residual Strength Predictions

    NASA Technical Reports Server (NTRS)

    Spear, Ashley D.; Priest, Amanda R.; Veilleux, Michael G.; Ingraffea, Anthony R.; Hochhalter, Jacob D.

    2011-01-01

    A surrogate model methodology is described for predicting in real time the residual strength of flight structures with discrete-source damage. Starting with design of experiment, an artificial neural network is developed that takes as input discrete-source damage parameters and outputs a prediction of the structural residual strength. Target residual strength values used to train the artificial neural network are derived from 3D finite element-based fracture simulations. A residual strength test of a metallic, integrally-stiffened panel is simulated to show that crack growth and residual strength are determined more accurately in discrete-source damage cases by using an elastic-plastic fracture framework rather than a linear-elastic fracture mechanics-based method. Improving accuracy of the residual strength training data would, in turn, improve accuracy of the surrogate model. When combined, the surrogate model methodology and high-fidelity fracture simulation framework provide useful tools for adaptive flight technology.

  17. Atomistic mechanisms of cyclic hardening in metallic glass

    NASA Astrophysics Data System (ADS)

    Deng, Chuang; Schuh, Christopher A.

    2012-06-01

    Molecular dynamics with an embedded-atom method potential is used to simulate the nanoindentation of Cu63.5Zr36.5 metallic glasses. In particular, the effects of cyclic loading within the nominal elastic range on the overall strength and plasticity of metallic glass are studied. The simulated results are in line with the characteristics of experimentally observed hardening effects. In addition, analysis based on local von Mises strain suggests that the hardening is induced by confined microplasticity and stiffening in regions of the originally preferred yielding path, requiring a higher applied load to trigger a secondary one.

  18. Statistical thermodynamics of strain hardening in polycrystalline solids.

    PubMed

    Langer, J S

    2015-09-01

    This paper starts with a systematic rederivation of the statistical thermodynamic equations of motion for dislocation-mediated plasticity proposed in 2010 by Langer, Bouchbinder, and Lookman [Acta Mat. 58, 3718 (2010)ACMAFD1359-645410.1016/j.actamat.2010.03.009]. It then uses that theory to explain the anomalous rate-hardening behavior reported in 1988 by Follansbee and Kocks and to explore the relation between hardening rate and grain size reported in 1995 by Meyers et al. A central theme is the need for physics-based, nonequilibrium analyses in developing predictive theories of the strength of polycrystalline materials.

  19. Statistical thermodynamics of strain hardening in polycrystalline solids

    DOE PAGES

    Langer, James S.

    2015-09-18

    This paper starts with a systematic rederivation of the statistical thermodynamic equations of motion for dislocation-mediated plasticity proposed in 2010 by Langer, Bouchbinder, and Lookman. The paper then uses that theory to explain the anomalous rate-hardening behavior reported in 1988 by Follansbee and Kocks and to explore the relation between hardening rate and grain size reported in 1995 by Meyers et al. A central theme is the need for physics-based, nonequilibrium analyses in developing predictive theories of the strength of polycrystalline materials.

  20. Production of small diameter high-temperature-strength refractory metal wires

    NASA Technical Reports Server (NTRS)

    Petrasek, D. W.; Signorelli, R. A.; King, G. W.

    1973-01-01

    Special thermomechanical techniques (schedules) have been developed to produce small diameter wire from three refractory metal alloys: colombian base alloy, tantalum base alloy, and tungsten base alloy. High strengths of these wires indicate their potential for contributing increased strength to metallic composites.

  1. Conducting High Cycle Fatigue Strength Step Tests on Gamma TiAl

    NASA Technical Reports Server (NTRS)

    Lerch, Brad; Draper, Sue; Pereira, J. Mike

    2002-01-01

    High cycle fatigue strength testing of gamma TiAl by the step test method is investigated. A design of experiments was implemented to determine if the coaxing effect occurred during testing. Since coaxing was not observed, step testing was deemed a suitable method to define the fatigue strength at 106 cycles.

  2. Local hardening evaluation of carbon steels by using frequency sweeping excitation and spectrogram method

    NASA Astrophysics Data System (ADS)

    Tsuchida, Yuji; Kudo, Yuki; Enokizono, Masato

    2017-02-01

    This paper presents our proposed frequency sweeping excitation and spectrogram method (FSES method) by a magnetic sensor for non-destructive testing of hardened low carbon steels. This method can evaluate the magnetic properties of low carbon steels which were changed after induction heating treatment. It was examined by our proposed method that the degrees of yield strength of low carbon steels were varied depending on hardened conditions. Moreover, it was made clear that the maximum magnetic field strength, Hmax, derived from the measured B-H loops was very sensitive to the hardening if the surface of the samples were flat.

  3. Dynamic Strength of 304L stainless steel under impact

    NASA Astrophysics Data System (ADS)

    Werdiger, Meir; Bakshi, Lior; Glam, Benny; Pistinner, Shlomi

    2011-06-01

    We use the Asay self consistent technique to analyze the effects of pressure hardening and strain hardening on SS304L. Previously unloading experiment has been used to infer the strength of this material at high pressure, and recently the Johnson-Cook (JC) model has been calibrated at low strain rate. Release and reshock experiments with impact velocity range of 300-1700 m/s were preformed. We used VISAR to extract the particle velocity of the SS304L- LiF window interface. The velocity profile compared to hydrodynamic simulation using JC model. Our unloading experiments have clearly demonstrate that the material yield but does not fail. Thus infer substantial effect of pressure hardening.

  4. Effects of conventional machining on the high cycle fatigue strength and crack initiation sites of the gamma titanium aluminide alloy Ti-47Al-2Nb-2Cr (at%) at 23 and 760 C

    SciTech Connect

    Jones, P.E.; Eylon, D.

    1999-07-01

    Effects of a deformed surface layer, created by conventional machining, on the high cycle fatigue strength (10e6 cycles) and fatigue initiation sites of Ti-48Al-2Nb-2Cr (at%) were examined above and below the ductile-to-brittle transition temperature. All samples were tested to failure under the same step loading profile. Comparisons were made between samples having the same load history. At room temperature, fatigue strength and initiation sites were equivalent for turned and electropolished surface conditions. At the anticipated service temperature, 760 C, the work hardened layer created by turning quickly recrystallized. This fine recrystallized surface enhanced the fatigue crack initiation resistance of turned specimens when compared to coarse grained electropolished samples which did not recrystallize during the test. The severe surface deformation resulting from conventional machining did not impair the high cycle fatigue behavior of this intermetallic alloy under the conditions evaluated.

  5. Phenomenological Analysis of the Kinematic Hardening of HSLA and IF Steels Using Reverse Simple Shear Tests

    SciTech Connect

    Aouafi, A.; Bouvier, S.; Gasperini, M.; Lemoine, X.; Bouaziz, O.

    2007-04-07

    Reverse simple shear tests are used to analyse the Bauschinger effect and the evolution of the kinematic hardening for a wide range of equivalent von Mises strain [0.025 - 0.3]. This work is carried out on two high strength low-alloyed steels. In order to investigate the effect of the precipitates on the macroscopic behaviour, a ferritic mild steel is used as a reference. Different phenomenological descriptions of the back-stress tensor are examined in order to analyse their ability to describe the experimental behaviour.

  6. Enhanced long-term strength and durability of shotcrete with high-strength C{sub 12}A{sub 7} mineral-based accelerator

    SciTech Connect

    Won, Jong-Pil Hwang, Un-Jong; Lee, Su-Jin

    2015-10-15

    This study evaluated the performance of shotcrete using high strength C{sub 12}A{sub 7} mineral-based accelerator that has been developed to improve the durability and long-term strength. Rebound, compressive strength and flexural strength were tested in the field. Test result showed that existing C{sub 12}A{sub 7} mineral-based accelerator exhibits better early strength than the high-strength C{sub 12}A{sub 7} mineral-based accelerator until the early age, but high-strength C{sub 12}A{sub 7} mineral-based accelerator shows about 29% higher at the long-term age of 28 days. Microstructural analysis such as scanning electron microscope (SEM), X-ray diffraction (XRD) and nitrogen adsorption method was evaluated to analyze long-term strength development mechanism of high strength C{sub 12}A{sub 7} mineral-based accelerator. As analysis result, it had more dense structure due to the reaction product by adding material that used to enhanced strength. It had better resistance performance in chloride ion penetration, freezing–thawing and carbonation than shotcrete that used existing C{sub 12}A{sub 7} mineral-based accelerator.

  7. A feasibility study of high-strength Bi-2223 conductor for high-field solenoids

    NASA Astrophysics Data System (ADS)

    Godeke, A.; Abraimov, D. V.; Arroyo, E.; Barret, N.; Bird, M. D.; Francis, A.; Jaroszynski, J.; Kurteva, D. V.; Markiewicz, W. D.; Marks, E. L.; Marshall, W. S.; McRae, D. M.; Noyes, P. D.; Pereira, R. C. P.; Viouchkov, Y. L.; Walsh, R. P.; White, J. M.

    2017-03-01

    We performed a feasibility study on a high-strength Bi{}2-xPb x Sr2Ca2Cu3O{}10-x(Bi-2223) tape conductor for high-field solenoid applications. The investigated conductor, DI-BSCCO Type HT-XX, is a pre-production version of Type HT-NX, which has recently become available from Sumitomo Electric Industries. It is based on their DI-BSCCO Type H tape, but laminated with a high-strength Ni-alloy. We used stress–strain characterizations, single- and double-bend tests, easy- and hard-way bent coil-turns at various radii, straight and helical samples in up to 31.2 T background field, and small 20-turn coils in up to 17 T background field to systematically determine the electro-mechanical limits in magnet-relevant conditions. In longitudinal tensile tests at 77 K, we found critical stress- and strain-levels of 516 MPa and 0.57%, respectively. In three decidedly different experiments we detected an amplification of the allowable strain with a combination of pure bending and Lorentz loading to ≥slant 0.92 % (calculated elastically at the outer tape edge). This significant strain level, and the fact that it is multi-filamentary conductor and available in the reacted and insulated state, makes DI-BSCCO HT-NX highly suitable for very high-field solenoids, for which high current densities and therefore high loads are required to retain manageable magnet dimensions.

  8. Cup-Drawing Behavior of High-Strength Steel Sheets Containing Different Volume Fractions of Martensite

    SciTech Connect

    Choi, Shi-Hoon; Kim, Dae-Wan; Yang, Hoe-Seok; Han, Seong-Ho; Yoon, Jeong Whan

    2010-06-15

    Planar anisotropy and cup-drawing behavior were investigated for high-strength steel sheets containing different volume fractions of martensite. Macrotexture analysis using XRD was conducted to capture the effect of crystallographic orientation on the planar anisotropy of high-strength steel sheets. A phenomenological yield function, Yld96, which accounts for the anisotropy of yield stress and r-values, was implemented into ABAQUS using the user subroutine UMAT. Cup drawing of high-strength steel sheets was simulated using the FEM code. The profiles of earing and thickness strain were compared with the experimentally measured results.

  9. Unravel the key genes potentially related to high strength of cotton fiber by comparative phenotypic and genomic analyses

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The demand of high strength of cotton fibers has been increased dramatically with the advent of modern high speed spinning technology for producing yarn. Bundle fiber strength is affected by fiber-to-fiber interactions in addition to the individual fiber strength. The bundle fiber strength is not al...

  10. Assessment of the Critical Parameters Influencing the Edge Stretchability of Advanced High-Strength Steel Sheet

    NASA Astrophysics Data System (ADS)

    Pathak, N.; Butcher, C.; Worswick, M.

    2016-11-01

    The edge formability of ferritic-martensitic DP (dual-phase) and ferritic-bainitic CP (complex-phase) steels was evaluated using a hole expansion test for different edge conditions. Hole expansion tests involving the standard conical punch as well as a custom flat punch were performed to investigate formability when the hole is expanded out-of-plane (conical punch) and in-plane using the flat punch. A range of edge conditions were considered, in order to isolate the influence of a range of factors thought to influence edge formability. The results demonstrate that work hardening and void damage at the sheared edge govern formability, while the sheared surface quality plays a minor or secondary role. A comparison of the edge stretching limits of DP and CP steels demonstrates the advantages of a ferritic-bainitic microstructure for forming operations with severe local deformation as in a stretch-flanging operation. A comparison of a traditional DP780 steel with a CP steel of similar strength showed that the edge stretching limit of the CP steel was three times larger than that of the DP780.

  11. Hologram formation in hardened dichromated gelatin films.

    PubMed

    Lin, L H

    1969-05-01

    Hardened gelatin films sensitized with ammonium dichromate can be utilized to record high quality holograms. The maximum diffraction efficiency of the hologram approaches 90%. The light scattering from the hologram is so low that under ordinary light the hologram plate appears almost indistinguishable from a clear glass plate. Either a transmission or a reflection hologram can be recorded. Linear recording range of light amplitude is large. A practical method of preparing and processing the film is described, and the exposure characteristics are presented.

  12. Influence of grain structure and solute composition on the work hardening behavior of aluminium at cryogenic temperatures

    SciTech Connect

    Chu, D.; Morris, J.W. Jr.

    1993-07-01

    An unrecrystallized structure is found to significantly improve the work hardening characteristics by lowering the work hardening rate during early stages of deformation. This is in contrast to a recrystallized structure, which requires a higher work hardening rate to accommodate the greater degree of multiple slip necessary to maintain strain compatibility between the more randomly oriented grains. The stronger texture associated with the unrecrystallized structure allows deformation to occur more efficiently. Addition of magnesium also improves work hardening by increasing overall level of the work hardening rate. The improved characteristics of the work hardening behavior result in a parallel increase in both the strength and ductility at cryogenic temperatures. These findings are positive since they suggest a method by which improvements in the work hardening behavior and subsequent mechanical properties may be obtained through practical modifications of the microstructure and composition.

  13. Cylindrical shell buckling through strain hardening

    SciTech Connect

    Bandyopadhyay, K.; Xu, J.; Shteyngart, S.; Gupta, D.

    1995-04-01

    Recently, the authors published results of plastic buckling analysis of cylindrical shells. Ideal elastic-plastic material behavior was used for the analysis. Subsequently, the buckling analysis program was continued with the realistic stress-strain relationship of a stainless steel alloy which does not exhibit a clear yield point. The plastic buckling analysis was carried out through the initial stages of strain hardening for various internal pressure values. The computer program BOSOR5 was used for this purpose. Results were compared with those obtained from the idealized elastic-plastic relationship using the offset stress level at 0.2% strain as the yield stress. For moderate hoop stress values, the realistic stress-grain case shows a slight reduction of the buckling strength. But, a substantial gain in the buckling strength is observed as the hoop stress approaches the yield strength. Most importantly, the shell retains a residual strength to carry a small amount of axial compressive load even when the hoop stress has exceeded the offset yield strength.

  14. Nanospherical arabinogalactan proteins are a key component of the high-strength adhesive secreted by English ivy

    PubMed Central

    Huang, Yujian; Wang, Yongzhong; Tan, Li; Sun, Leming; Petrosino, Jennifer; Cui, Mei-Zhen; Hao, Feng; Zhang, Mingjun

    2016-01-01

    Over 130 y have passed since Charles Darwin first discovered that the adventitious roots of English ivy (Hedera helix) exude a yellowish mucilage that promotes the capacity of this plant to climb vertical surfaces. Unfortunately, little progress has been made in elucidating the adhesion mechanisms underlying this high-strength adhesive. In the previous studies, spherical nanoparticles were observed in the viscous exudate. Here we show that these nanoparticles are predominantly composed of arabinogalactan proteins (AGPs), a superfamily of hydroxyproline-rich glycoproteins present in the extracellular spaces of plant cells. The spheroidal shape of the AGP-rich ivy nanoparticles results in a low viscosity of the ivy adhesive, and thus a favorable wetting behavior on the surface of substrates. Meanwhile, calcium-driven electrostatic interactions among carboxyl groups of the AGPs and the pectic acids give rise to the cross-linking of the exuded adhesive substances, favor subsequent curing (hardening) via formation of an adhesive film, and eventually promote the generation of mechanical interlocking between the adventitious roots of English ivy and the surface of substrates. Inspired by these molecular events, a reconstructed ivy-mimetic adhesive composite was developed by integrating purified AGP-rich ivy nanoparticles with pectic polysaccharides and calcium ions. Information gained from the subsequent tensile tests, in turn, substantiated the proposed adhesion mechanisms underlying the ivy-derived adhesive. Given that AGPs and pectic polysaccharides are also observed in bioadhesives exuded by other climbing plants, the adhesion mechanisms revealed by English ivy may forward the progress toward understanding the general principles underlying diverse botanic adhesives. PMID:27217558

  15. Nanospherical arabinogalactan proteins are a key component of the high-strength adhesive secreted by English ivy

    NASA Astrophysics Data System (ADS)

    Huang, Yujian; Wang, Yongzhong; Tan, Li; Sun, Leming; Petrosino, Jennifer; Cui, Mei-Zhen; Hao, Feng; Zhang, Mingjun

    2016-06-01

    Over 130 y have passed since Charles Darwin first discovered that the adventitious roots of English ivy (Hedera helix) exude a yellowish mucilage that promotes the capacity of this plant to climb vertical surfaces. Unfortunately, little progress has been made in elucidating the adhesion mechanisms underlying this high-strength adhesive. In the previous studies, spherical nanoparticles were observed in the viscous exudate. Here we show that these nanoparticles are predominantly composed of arabinogalactan proteins (AGPs), a superfamily of hydroxyproline-rich glycoproteins present in the extracellular spaces of plant cells. The spheroidal shape of the AGP-rich ivy nanoparticles results in a low viscosity of the ivy adhesive, and thus a favorable wetting behavior on the surface of substrates. Meanwhile, calcium-driven electrostatic interactions among carboxyl groups of the AGPs and the pectic acids give rise to the cross-linking of the exuded adhesive substances, favor subsequent curing (hardening) via formation of an adhesive film, and eventually promote the generation of mechanical interlocking between the adventitious roots of English ivy and the surface of substrates. Inspired by these molecular events, a reconstructed ivy-mimetic adhesive composite was developed by integrating purified AGP-rich ivy nanoparticles with pectic polysaccharides and calcium ions. Information gained from the subsequent tensile tests, in turn, substantiated the proposed adhesion mechanisms underlying the ivy-derived adhesive. Given that AGPs and pectic polysaccharides are also observed in bioadhesives exuded by other climbing plants, the adhesion mechanisms revealed by English ivy may forward the progress toward understanding the general principles underlying diverse botanic adhesives.

  16. The strain-rate sensitivity of high-strength high-toughness steels.

    SciTech Connect

    Dilmore, M.F.; Crenshaw, Thomas B.; Boyce, Brad Lee

    2006-01-01

    The present study examines the strain-rate sensitivity of four high strength, high-toughness alloys at strain rates ranging from 0.0002 s-1 to 200 s-1: Aermet 100, a modified 4340, modified HP9-4-20, and a recently developed Eglin AFB steel alloy, ES-1c. A refined dynamic servohydraulic method was used to perform tensile tests over this entire range. Each of these alloys exhibit only modest strain-rate sensitivity. Specifically, the strain-rate sensitivity exponent m, is found to be in the range of 0.004-0.007 depending on the alloy. This corresponds to a {approx}10% increase in the yield strength over the 7-orders of magnitude change in strain-rate. Interestingly, while three of the alloys showed a concominant {approx}3-10% drop in their ductility with increasing strain-rate, the ES1-c alloy actually exhibited a 25% increase in ductility with increasing strain-rate. Fractography suggests the possibility that at higher strain-rates ES-1c evolves towards a more ductile dimple fracture mode associated with microvoid coalescence.

  17. TREATMENT OF VOCS IN HIGH STRENGTH WASTES USING AN ANAEROBIC EXPANDED-BED GAS REACTOR

    EPA Science Inventory

    The potential of the expanded-bed granular activated carbon (GAC) anaerobic reactor in treating a high strength waste containing RCRA volatile organic compounds (VOCs) was studied. A total of six VOCs, methylene chloride, chlorobenzene, carbon tetrachloride, chloroform, toluene ...

  18. Treatment of semivolatile compounds in high strength wastes using an anaerobic expanded-bed GAC reactor

    EPA Science Inventory

    The potential of the anaerobic, expanded bed granular activated carbon (GAC) reactor in treating a high strength waste containing RCRA semivolatile organic compounds (VOCs) was studied. Six semivolatiles, orthochlorophenol, nitrobenzene, naphthalene, para-nitrophenol, lindane, a...

  19. Application technologies for effective utilization of advanced high strength steel sheets

    SciTech Connect

    Suehiro, Masayoshi

    2013-12-16

    Recently, application of high strength steel sheets for automobiles has increased in order to meet a demand of light weighting of automobiles to reduce a carbon footprint while satisfying collision safety. The formability of steel sheets generally decreases with the increase in strength. Fracture and wrinkles tend to occur easily during forming. The springback phenomenon is also one of the issues which we should cope with, because it makes it difficult to obtain the desired shape after forming. Advanced high strength steel sheets with high formability have been developed in order to overcome these issues, and at the same time application technologies have been developed for their effective utilization. These sheets are normally used for cold forming. As a different type of forming, hot forming technique has been developed in order to produce parts with ultra high strength. In this report, technologies developed at NSSMC in this field will be introduced.

  20. High Strength and Wear Resistant Aluminum Alloy for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.; Chen, Po Shou

    2003-01-01

    Originally developed by NASA as high performance piston alloys to meet U.S. automotive legislation requiring low exhaust emission, the novel NASA alloys now offer dramatic increase in tensile strength for many other applications at elevated temperatures from 450 F (232 C) to about 750 F (400 C). It is an ideal low cost material for cast automotive components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. It can be very economically produced from conventional permanent mold, sand casting or investment casting, with silicon content ranging from 6% to 18%. At high silicon levels, the alloy exhibits excellent thermal growth stability, surface hardness and wear resistant properties.

  1. Numerical modelling of the strength of highly porous aerated autoclaved concrete

    SciTech Connect

    Schenider, T.; Greil, P.; Schober, G.

    1998-12-31

    Highly porous building materials like aerated autoclaved concrete are characterized by low thermal conductivity and high mechanical strength, which both strongly depend on porosity. The influence of porosity distribution on the compressive strength of aerated autoclaved concrete was investigated by using finite element analysis and multiaxial Weibull theory. Calculations of failure probability of microstructures with ordered as well as random pore configurations show a dependence of compressive strength on the Weibull modulus of the matrix material and the size and arrangement of pores. The results of the calculations are compared to experimental data of aerated autoclaved concrete.

  2. Nanostructured Cu-Cr alloy with high strength and electrical conductivity

    SciTech Connect

    Islamgaliev, R. K. Nesterov, K. M.; Bourgon, J.; Champion, Y.; Valiev, R. Z.

    2014-05-21

    The influence of nanostructuring by high pressure torsion (HPT) on strength and electrical conductivity in the Cu-Cr alloy has been investigated. Microstructure of HPT samples was studied by transmission electron microscopy with special attention on precipitation of small chromium particles after various treatments. Effect of dynamic precipitation leading to enhancement of strength and electrical conductivity was observed. It is shown that nanostructuring leads to combination of high ultimate tensile strength of 790–840 MPa, enhanced electrical conductivity of 81%–85% IACS and thermal stability up to 500 °C. The contributions of grain refinement and precipitation to enhanced properties of nanostructured alloy are discussed.

  3. Development of Improved High Strength Alumiunum Powder Metallurgy Products

    DTIC Science & Technology

    1978-12-31

    can significantly increase the applied stress required for crack nucleation. The reduced scatter in the P/M product’s response, and therefore a...exhaustion of cyclic ductility and therefore crack initiation at a lower number of cycles, or equivalently, at a lower applied stress for a given number of...nucleate at particle matrix interfaces from a high stress intensity overload, divide the stress intensity over many secondary crack sites and decrease

  4. Biotreatment of high strength nitrate waste using immobilized preadapted sludge.

    PubMed

    Nair, Rashmi R; Dhamole, Pradip B; Lele, S S; D'Souza, Stanislaus F

    2008-12-01

    One of the major wastes generated by fertilizer, explosive, and nuclear industries are nitrate (as high as 1,000 ppm NO(3)N) whose removal before disposal has become a growing concern. In this study, an active denitrifying sludge was immobilized onto support materials like cloth and polyurethane foam and their denitrification efficiency on high nitrate wastes [1,000 ppm NO(3) (225 ppm NO(3)N), 5,000 ppm NO(3) (1,129 ppm NO(3)N), 7,500 ppm NO(3) (1,693 ppm NO(3) N)] was studied. Results showed complete degradation of the nitrate wastes (225 ppm NO(3)N, 1,129 ppm NO(3)N, and 1,693 ppm NO(3)N) without any accumulation of nitrite in a period of only 1, 4, and 10 h, respectively. Based on adhering and entrapment principle, an immobilization unit was developed using a combination of cloth and foam as well as both individually. This system used for treating such high nitrate wastes was found to be quite effective in waste water treatment, particularly in problems associated with solid-liquid separation. The batch column reactor was run in about 45 batches without any loss in activity or reactor stability.

  5. Effect of Cleanliness on Hydrogen Tolerance in High-Strength Steel

    DTIC Science & Technology

    2014-04-01

    Effect of Cleanliness on Hydrogen Tolerance in High-Strength Steel by Scott M. Grendahl, Franklyn Kellogg, and Hoang Nguyen ARL-TR...Directorate, ARL Franklyn Kellogg and Hoang Nguyen Bowhead Technical Services Approved for public...in High-Strength Steel 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) Scott M. Grendahl, Franklyn Kellogg,* and

  6. Surrogate Modeling of High-Fidelity Fracture Simulations for Real-Time Residual Strength Predictions

    NASA Technical Reports Server (NTRS)

    Spear, Ashley D.; Priest, Amanda R.; Veilleux, Michael G.; Ingraffea, Anthony R.; Hochhalter, Jacob D.

    2011-01-01

    A surrogate model methodology is described for predicting, during flight, the residual strength of aircraft structures that sustain discrete-source damage. Starting with design of experiment, an artificial neural network is developed that takes as input discrete-source damage parameters and outputs a prediction of the structural residual strength. Target residual strength values used to train the artificial neural network are derived from 3D finite element-based fracture simulations. Two ductile fracture simulations are presented to show that crack growth and residual strength are determined more accurately in discrete-source damage cases by using an elastic-plastic fracture framework rather than a linear-elastic fracture mechanics-based method. Improving accuracy of the residual strength training data does, in turn, improve accuracy of the surrogate model. When combined, the surrogate model methodology and high fidelity fracture simulation framework provide useful tools for adaptive flight technology.

  7. Surface characteristics and mechanical properties of high-strength steel wires in corrosive conditions

    NASA Astrophysics Data System (ADS)

    Xu, Yang; Li, Shunlong; Li, Hui; Yan, Weiming

    2013-04-01

    Cables are always a critical and vulnerable type of structural components in a long-span cable-stayed bridge in normal operation conditions. This paper presents the surface characteristics and mechanical performance of high-strength steel wires in simulated corrosive conditions. Four stress level (0MPa, 300MPa, 400MPa and 500MPa) steel wires were placed under nine different corrosive exposure periods based on the Salt Spray Test Standards ISO 9227:1990. The geometric feathers of the corroded steel wire surface were illustrated by using fractal dimension analysis. The mechanical performance index including yielding strength, ultimate strength and elastic modulus at different periods and stress levels were tested. The uniform and pitting corrosion depth prediction model, strength degradation prediction model as well as the relationship between strength degradation probability distribution and corrosion crack depth would be established in this study.

  8. Effect of alloy composition on high-temperature bending fatigue strength of ferritic stainless steels

    NASA Astrophysics Data System (ADS)

    Ahn, Yong-Sik; Song, Jeon-Young

    2011-12-01

    Exhaust manifolds are subjected to an environment in which heating and cooling cycles occur due to the running pattern of automotive engines. This temperature profile results in the repeated bending stress of exhaust pipes. Therefore, among high-temperature characteristics, the bending fatigue strength is an important factor that affects the lifespan of exhaust manifolds. Here, we report on the effect of the alloy composition, namely the weight fraction of the elements Cr, Mo, Nb, and Ti, on the high-temperature bending fatigue strength of the ferritic stainless steel used in exhaust manifolds. Little difference in the tensile strength and bending fatigue strength of the different composition steels was observed below 600 °C, with the exception of the low-Cr steel. However, steels with high Cr, Mo, or Nb fractions showed considerably larger bending fatigue strength at temperatures of 800 °C. After heating, the precipitates from the specimens were extracted electrolytically and analyzed using scanning electron microscopy energy dispersive spectrometry and transmission electron microscopy. Alloying with Cr and Mo was found to increase the bending fatigue strength due to the substitutional solid solution effect, while alloying with Nb enhanced the strength by forming fine intermetallic compounds, including NbC and Fe2Nb.

  9. Analysis of particle size and interface effects on the strength and ductility of advanced high strength steels

    NASA Astrophysics Data System (ADS)

    Ettehad, Mahmood

    This thesis is devoted to the numerical investigation of mechanical behavior of Dual phase (DP) steels. Such grade of advanced high strength steels (AHSS) is favorable to the automotive industry due the unique properties such as high strength and ductility with low finished cost. Many experimental and numerical studies have been done to achieve the optimized behavior of DP steels by controlling their microstructure. Experiments are costly and time consuming so in recent years numerical tools are utilized to help the metallurgist before doing experiments. Most of the numerical studies are based on classical (local) constitutive models where no material length scale parameters are incorporated in the model. Although these models are proved to be very effective in modeling the material behavior in the large scales but they fail to address some critical phenomena which are important for our goals. First, they fail to address the size effect phenomena which materials show at microstructural scale. This means that materials show stronger behavior at small scales compared to large scales. Another issue with classical models is the mesh size dependency in modeling the softening behavior of materials. This means that in the finite element context (FEM) the results will be mesh size dependent and no converged solution exist upon mesh refinement. Thereby by applying the classical (local) models one my loose the accuracy on measuring the strength and ductility of DP steels. Among the non-classical (nonlocal) models, gradient-enhanced plasticity models which consider the effect of neighboring point on the behavior of one specific point are proved to be numerically effective and versatile tools to accomplish the two concerns mentioned above. So in this thesis a gradient-enhanced plasticity model which incorporates both the energetic and dissipative material length scales is derived based on the laws of thermodynamics. This model also has a consistent yield-like function for the

  10. High-temperature strength stability of three forms of chemically vapor deposited tungsten

    NASA Technical Reports Server (NTRS)

    Bryant, W. A.

    1974-01-01

    Three types of CVD tungsten (fluoride-produced, chloride-produced, and a layered composite of the two-termed duplex) were evaluated to determine their high-temperature strength and microstructural stability following 5000-hr exposure to temperatures of 1540 and 1700 C. At the highest temperatures investigated (1540 and 1700 C), the tensile strengths of the two basic materials were essentially equal. At lower temperatures, chloride tungsten possessed lower yield strength but higher ultimate strength than fluoride tungsten while the behavior of the duplex material was generally intermediate. Apparent anomalies in high-temperature elongation behavior are explained on the basis of grain boundary cavity formation and recrystallization. The grain size of fluoride tungsten changed only slightly following 5000-h treatment at 1700 C. In contrast, chloride tungsten possessed both poor resistance to grain growth and an accompanying relatively high ductile-brittle transition temperature.

  11. Exceptional high fatigue strength in Cu-15at.%Al alloy with moderate grain size

    PubMed Central

    Liu, Rui; Tian, Yanzhong; Zhang, Zhenjun; An, Xianghai; Zhang, Peng; Zhang, Zhefeng

    2016-01-01

    It is commonly proposed that the fatigue strength can be enhanced by increasing the tensile strength, but this conclusion needs to be reconsidered according to our study. Here a recrystallized α-Cu-15at.%Al alloy with moderate grain size of 0.62 μm was fabricated by cold rolling and annealing, and this alloy achieved exceptional high fatigue strength of 280 MPa at 107 cycles. This value is much higher than the fatigue strength of 200 MPa for the nano-crystalline counterpart (0.04 μm in grain size) despite its higher tensile strength. The remarkable improvement of fatigue strength should be mainly attributed to the microstructure optimization, which helps achieve the reduction of initial damage and the dispersion of accumulated damage. A new strategy of “damage reduction” was then proposed for fatigue strength improvement, to supplement the former strengthening principle. The methods and strategies summarized in this work offer a general pathway for further improvement of fatigue strength, in order to ensure the long-term safety of structural materials. PMID:27264347

  12. Exceptional high fatigue strength in Cu-15at.%Al alloy with moderate grain size

    NASA Astrophysics Data System (ADS)

    Liu, Rui; Tian, Yanzhong; Zhang, Zhenjun; An, Xianghai; Zhang, Peng; Zhang, Zhefeng

    2016-06-01

    It is commonly proposed that the fatigue strength can be enhanced by increasing the tensile strength, but this conclusion needs to be reconsidered according to our study. Here a recrystallized α-Cu-15at.%Al alloy with moderate grain size of 0.62 μm was fabricated by cold rolling and annealing, and this alloy achieved exceptional high fatigue strength of 280 MPa at 107 cycles. This value is much higher than the fatigue strength of 200 MPa for the nano-crystalline counterpart (0.04 μm in grain size) despite its higher tensile strength. The remarkable improvement of fatigue strength should be mainly attributed to the microstructure optimization, which helps achieve the reduction of initial damage and the dispersion of accumulated damage. A new strategy of “damage reduction” was then proposed for fatigue strength improvement, to supplement the former strengthening principle. The methods and strategies summarized in this work offer a general pathway for further improvement of fatigue strength, in order to ensure the long-term safety of structural materials.

  13. Micromechanics of plastic deformation and phase transformation in a three-phase TRIP-assisted advanced high strength steel: Experiments and modeling

    NASA Astrophysics Data System (ADS)

    Srivastava, Ankit; Ghassemi-Armaki, Hassan; Sung, Hyokyung; Chen, Peng; Kumar, Sharvan; Bower, Allan F.

    2015-05-01

    The micromechanics of plastic deformation and phase transformation in a three-phase advanced high strength steel are analyzed both experimentally and by microstructure-based simulations. The steel examined is a three-phase (ferrite, martensite and retained austenite) quenched and partitioned sheet steel with a tensile strength of ~980 MPa. The macroscopic flow behavior and the volume fraction of martensite resulting from the austenite-martensite transformation during deformation were measured. In addition, micropillar compression specimens were extracted from the individual ferrite grains and the martensite particles, and using a flat-punch nanoindenter, stress-strain curves were obtained. Finite element simulations idealize the microstructure as a composite that contains ferrite, martensite and retained austenite. All three phases are discretely modeled using appropriate crystal plasticity based constitutive relations. Material parameters for ferrite and martensite are determined by fitting numerical predictions to the micropillar data. The constitutive relation for retained austenite takes into account contributions to the strain rate from the austenite-martensite transformation, as well as slip in both the untransformed austenite and product martensite. Parameters for the retained austenite are then determined by fitting the predicted flow stress and transformed austenite volume fraction in a 3D microstructure to experimental measurements. Simulations are used to probe the role of the retained austenite in controlling the strain hardening behavior as well as internal stress and strain distributions in the microstructure.

  14. The Mechanism of High Strength-Ductility Steel Produced by a Novel Quenching-Partitioning-Tempering Process and the Mechanical Stability of Retained Austenite at Elevated Temperatures

    NASA Astrophysics Data System (ADS)

    Zhou, S.; Zhang, K.; Wang, Y.; Gu, J. F.; Rong, Y. H.

    2012-03-01

    The designed steel of Fe-0.25C-1.5Mn-1.2Si-1.5Ni-0.05Nb (wt pct) treated by a novel quenching-partitioning-tempering (Q-P-T) process demonstrates an excellent product of strength and elongation (PSE) at deformed temperatures from 298 K to 573 K (25 °C to 300 °C) and shows a maximum value of PSE (over 27,000 MPa pct) at 473 K (200 °C). The results fitted by the exponent decay law indicate that the retained austenite fraction with strain at a deformed temperature of 473 K (200 °C) decreases slower than that at 298 K (25 °C); namely, the transformation induced plasticity (TRIP) effect occurs in a larger strain range at 473 K (200 °C) than at 298 K (25 °C), showing better mechanical stability. The work-hardening exponent curves of Q-P-T steel further indicate that the largest plateau before necking appears at the deformed temperature of 473 K (200 °C), showing the maximum TRIP effect, which is due to the mechanical stability of considerable retained austenite. The microstructural characterization reveals that the high strength of Q-P-T steels results from dislocation-type martensite laths and dispersively distributed fcc NbC or hcp ɛ-carbides in martensite matrix, while excellent ductility is attributed to the TRIP effect produced by considerable retained austenite.

  15. Grain-refining heat treatments to improve cryogenic toughness of high-strength steels

    NASA Technical Reports Server (NTRS)

    Rush, H. F.

    1984-01-01

    The development of two high Reynolds number wind tunnels at NASA Langley Research Center which operate at cryogenic temperatures with high dynamic pressures has imposed severe requirements on materials for model construction. Existing commercial high strength steels lack sufficient toughness to permit their safe use at temperatures approaching that of liquid nitrogen (-320 F). Therefore, a program to improve the cryogenic toughness of commercial high strength steels was conducted. Significant improvement in the cryogenic toughness of commercial high strength martensitic and maraging steels was demonstrated through the use of grain refining heat treatments. Charpy impact strength at -320 F was increased by 50 to 180 percent for the various alloys without significant loss in tensile strength. The grain sizes of the 9 percent Ni-Co alloys and 200 grade maraging steels were reduced to 1/10 of the original size or smaller, with the added benefit of improved machinability. This grain refining technique should permit these alloys with ultimate strengths of 220 to 270 ksi to receive consideration for cryogenic service.

  16. Dose dependence of strength after low-temperature irradiation in metallic materials

    SciTech Connect

    Byun, Thak Sang; Li, Meimei; Farrell, Kenneth

    2013-01-01

    This study intends to review and characterize the low-temperature (< 200 oC) irradiation hardening behaviors in metallic materials and to propose new interpretations on the dose dependence of strength, particularly in the pre-hardening and saturation regimes. The analysis results of yield stress-dose curves indicate that four dose-dependence regimes exist: the pre-hardening, main hardening, saturation, and embrittlement regimes. The semi-log plots of yield stress versus dose data revealed that the pre-hardening regime displaying zero-hardening or softening was common at least for the alloys with low dose data available. It was observed that the dose range of the pre-hardening regime increased with the strength of material, which indicates that slower initiation in irradiation hardening is expected when strength is higher. For the majority of the metallic materials analyzed, it was reconfirmed that the exponent of the power-law hardening function was evaluated to be about 0.5 in the main hardening regime and about 0.1 in the saturation regime. In these positive hardening regimes the low strength pure metals such as Fe, Ta, Cu, and Zr displayed lower hardening exponents. The minimum dose to the saturation of irradiation hardening was in the range of 0.003 0.08 dpa, depending on the category of materials. It was also reaffirmed that there exists a strong relationship between the saturation in irradiation hardening and the occurrence of plastic instability at yield.

  17. Achieving high strength and high electrical conductivity in Ag/Cu multilayers

    NASA Astrophysics Data System (ADS)

    Wei, M. Z.; Xu, L. J.; Shi, J.; Pan, G. J.; Cao, Z. H.; Meng, X. K.

    2015-01-01

    In this work, we investigated the microstructure evolution of Ag/Cu multilayers and its influences on the hardness and electric resistivity with individual layer thickness (h) ranging from 3 to 50 nm. The hardness increases with the decreasing h in the range of 5-20 nm. The barrier to dislocation transmission by stacking faults, twin boundaries, and interfaces leads to hardness enhancement. Simultaneously, in order to get high conductivity, the strong textures in-layers were induced to form for reducing the amount of grain boundaries. The resistivity keeps low even when h decreases to 10 nm. Furthermore, we developed a facile model to evaluate the comprehensive property of Ag/Cu multilayers—the results indicate that the best combination of strength and conductivity occurs when h = 10 nm.

  18. Pulsed laser surface hardening of ferrous alloys.

    SciTech Connect

    Xu, Z.; Reed, C. B.; Leong, K. H.; Hunter, B. V.

    1999-09-30

    A high power pulsed Nd:YAG laser and special optics were used to produce surface hardening on 1045 steel and gray cast iron by varying the process parameters. Unlike CO{sub 2} lasers, where absorptive coatings are required, the higher absorptivity of ferrous alloys at the Nd:YAG laser wavelength eliminates the necessity of applying a coating before processing. Metallurgical analysis of the treated tracks showed that very fine and hard martensitic microstructure (1045 steel) or inhomogeneous martensite (gray cast iron) were obtained without surface melting, giving maximum hardness of HRC 61 and HRC 40 for 1045 steel and gray cast iron respectively. The corresponding maximum case depths for both alloys at the above hardness are 0.6 mm. Gray cast iron was more difficult to harden without surface melting because of its lower melting temperature and a significantly longer time-at-temperature required to diffuse carbon atoms from the graphite flakes into the austenite matrix during laser heating. The thermal distortion was characterized in term of flatness changes after surface hardening.

  19. Strain rate hardening: a hidden but critical mechanism for biological composites?

    PubMed

    Chintapalli, Ravi Kiran; Breton, Stephanie; Dastjerdi, Ahmad Khayer; Barthelat, Francois

    2014-12-01

    Natural materials such as nacre, bone, collagen and spider silk boast unusual combinations of stiffness, strength and toughness. Behind this performance is a staggered microstructure, which consists of stiff and elongated inclusions embedded in a softer and more deformable matrix. The micromechanics of deformation and failure associated with this microstructure are now well understood at the "unit cell" level, the smallest representative volume for this type of material. However, these mechanisms only translate to high performance if they propagate throughout large volumes, an important condition which is often overlooked. Here we present, for the first time, a model which captures the conditions for either spreading of deformations or localization, which determines whether a staggered composite is brittle or deformable at the macroscale. The macroscopic failure strain for the material was calculated as function of the viscoplastic properties of the interfaces and the severity of the defect. As expected, larger strains at failure can be achieved when smaller defects are present within the material, or with more strain hardening at the interface. The model also shows that strain rate hardening is a powerful source of large deformations for the material as well, a result we confirmed and validated with tensile experiments on glass-polydimethylsiloxane (PDMS) nacre-like staggered composites. An important implication is that natural materials, largely made of rate-dependent materials, could rely on strain rate hardening to tolerate initial defects and damage to maintain their functionality. Strain rate hardening could also be harnessed and optimized in bio-inspired composites in order to maximize their overall performance.

  20. Structural strength analysis and fatigue life prediction of traction converter box in high-speed EMU

    NASA Astrophysics Data System (ADS)

    Tan, Qin; Li, Qiang

    2017-01-01

    The method of building the FEA model of traction converter box in high-speed EMU and analyzing the static strength and fatigue strength of traction converter box based on IEC 61373-2010 and EN 12663 standards is presented in this paper. The load-stress correlation coefficients of weak points is obtained by FEA model, applied to transfer the load history of traction converter box to stress history of each point. The fatigue damage is calculated based on Miner's rule and the fatigue life of traction converter box is predicted. According to study, the structural strength of traction converter box meets design requirements.

  1. Zinc coated sheet steel for press hardening

    NASA Astrophysics Data System (ADS)

    Ghanbari, Zahra N.

    Galvanized steels are of interest to enhance corrosion resistance of press-hardened steels, but concerns related to liquid metal embrittlement have been raised. The objective of this study was to assess the soak time and temperature conditions relevant to the hot-stamping process during which Zn penetration did or did not occur in galvanized 22MnB5 press-hardening steel. A GleebleRTM 3500 was used to heat treat samples using hold times and temperatures similar to those used in industrial hot-stamping. Deformation at both elevated temperature and room temperature were conducted to assess the coating and substrate behavior related to forming (at high temperature) and service (at room temperature). The extent of alloying between the coating and substrate was assessed on undeformed samples heat treated under similar conditions to the deformed samples. The coating transitioned from an α + Gamma1 composition to an α (bcc Fe-Zn) phase with increased soak time. This transition likely corresponded to a decrease in availability of Zn-rich liquid in the coating during elevated temperature deformation. Penetration of Zn into the substrate sheet in the undeformed condition was not observed for any of the processing conditions examined. The number and depth of cracks in the coating and substrate steel was also measured in the hot-ductility samples. The number of cracks appeared to increase, while the depth of cracks appeared to decrease, with increasing soak time and increasing soak temperature. The crack depth appeared to be minimized in the sample soaked at the highest soak temperature (900 °C) for intermediate and extended soak times (300 s or 600 s). Zn penetration into the substrate steel was observed in the hot-ductility samples soaked at each hold temperature for the shortest soak time (10 s) before being deformed at elevated temperature. Reduction of area and elongation measurements showed that the coated sample soaked at the highest temperature and longest soak time

  2. Hardened Client Platforms for Secure Internet Banking

    NASA Astrophysics Data System (ADS)

    Ronchi, C.; Zakhidov, S.

    We review the security of e-banking platforms with particular attention to the exploitable attack vectors of three main attack categories: Man-in-the-Middle, Man-in-the-PC and Man-in-the-Browser. It will be shown that the most serious threats come from combination attacks capable of hacking any transaction without the need to control the authentication process. Using this approach, the security of any authentication system can be bypassed, including those using SecureID Tokens, OTP Tokens, Biometric Sensors and Smart Cards. We will describe and compare two recently proposed e-banking platforms, the ZTIC and the USPD, both of which are based on the use of dedicated client devices, but with diverging approaches with respect to the need of hardening the Web client application. It will be shown that the use of a Hardened Browser (or H-Browser) component is critical to force attackers to employ complex and expensive techniques and to reduce the strength and variety of social engineering attacks down to physiological fraud levels.

  3. The resistance of selected high strength alloys to embrittlement by a hydrogen environment

    NASA Technical Reports Server (NTRS)

    Benson, R. B., Jr.

    1974-01-01

    Selected high strength iron base and cobalt base alloys with yield strengths in the range from 1233 to 2129 MN per sq m (179 to 309 KSI) were resistant to degradation of mechanical properties in a one atmosphere hydrogen environment at ambient temperature. These alloys were strengthened initially by cold working which produced strain induced epsilon prime-hcp martensite and fcc mechanical twins in an fcc matrix. Heat treatment of the cobalt base alloy after cold working produced carbide precipitates with retention of an hcp epsilon phase which increased the yield strength level to a maximum of 2129 MN per sq m (309 KSI). High-strength alloys can be produced which have some resistance to degradation of mechanical properties by a hydrogen environment under certain conditions.

  4. Process study of polycyanate resin for wet-filament wound high-strength composites

    SciTech Connect

    Frame, B.J.

    1997-12-31

    Polycyanate (or cyanate ester) resins offer advantages as composite matrices because of their high thermal stability, low outgassing, low water absorption and radiation resistance. This report describes the results of a processing study to develop high-strength hoop-wound composite by the wet-filament winding method using Toray T1000G carbon fiber and YLA RS-14 polycyanate resin as the constituent materials. T1000G/RS-14 composite cylinders were wet-wound and cured using different process schedules and then evaluated for hoop tensile strength and modulus, transverse flexural strength and short beam shear strength. The results of material characterization tests performed on the T1000G carbon fiber and RS-14 resin constituents used in this study are also presented.

  5. Elastic Properties in Tension and Shear of High Strength Nonferrous Metals and Stainless Steel - Effect of Previous Deformation and Heat Treatment

    NASA Technical Reports Server (NTRS)

    Mebs, R W; Mcadam, D J

    1947-01-01

    A resume is given of an investigation of the influence of plastic deformation and of annealing temperature on the tensile and shear elastic properties of high strength nonferrous metals and stainless steels in the form of rods and tubes. The data were obtained from earlier technical reports and notes, and from unpublished work in this investigation. There are also included data obtained from published and unpublished work performed on an independent investigation. The rod materials, namely, nickel, monel, inconel, copper, 13:2 Cr-Ni steel, and 18:8 Cr-Ni steel, were tested in tension; 18:8 Cr-Ni steel tubes were tested in shear, and nickel, monel, aluminum-monel, and Inconel tubes were tested in both tension and shear. There are first described experiments on the relationship between hysteresis and creep, as obtained with repeated cyclic stressing of annealed stainless steel specimens over a constant load range. These tests, which preceded the measurements of elastic properties, assisted in devising the loading time schedule used in such measurements. From corrected stress-set curves are derived the five proof stresses used as indices of elastic or yield strength. From corrected stress-strain curves are derived the secant modulus and its variation with stress. The relationship between the forms of the stress-set and stress-strain curves and the values of the properties derived is discussed. Curves of variation of proof stress and modulus with prior extension, as obtained with single rod specimens, consist in wavelike basic curves with superposed oscillations due to differences of rest interval and extension spacing; the effects of these differences are studied. Oscillations of proof stress and modulus are generally opposite in manner. The use of a series of tubular specimens corresponding to different amounts of prior extension of cold reduction gave curves almost devoid of oscillation since the effects of variation of rest interval and extension spacing were

  6. A study of latent hardening behavior in aluminum single crystals

    SciTech Connect

    Wang Mingzhang; Lin Shi; Li Chenghua; Xiao Jimei; Wang Zhongguang

    1996-11-15

    In order to obtain a better understanding or a complete description of plastic properties of polycrystals, especially in polycrystal modelling viewpoint, investigations on latent hardening behavior of single crystals have been performed in a great number. Recently, however, Wu et al. have pointed out that the definition of the yield stress of latent system using the conventional back extrapolation is ambiguous in terms of determining the latent hardening moduli because the initial rapid work-hardening of the transient zone is neglected. They proposed a more precise measure of the yield stress of latent system based on the decrease of the tangent modulus from the linear elastic modulus, and showed that the latent hardening, which would not plus the initial work-hardening of the transient zone, is actually lower than that obtained from the backward extrapolation. Thus, in their opinion, it is considered that the hardening behavior of latent system (such as the directionality, the effects of relative orientation and prestrain) need be newly or further studied in detail. Single crystals of aluminum have been grown with high purity to investigate this behavior.

  7. Development of High-Strength Nanostructured Magnesium Alloys for Light-Weight Weapon Systems and Vehicles

    DTIC Science & Technology

    2014-01-13

    strength nanocrystalline Mg-alloys via cryomilling and spark - plasma - sintering , 2) demonstrate the unveil evidence of nanotwins in nanocrystalline...Christopher Melnyk, Wei H. Kao, Jenn-Ming Yang. Cryomilling and spark plasma sintering of nanocrystalline magnesium-based alloy, Journal of Materials...accomplished several important milestones: 1) manufacture of high strength nanocrystalline Mg-alloys via cryomilling and spark plasma sintering (SPS

  8. Evaluation of a Diffusion/Trapping Model for Hydrogen Ingress in High-Strength Alloys.

    DTIC Science & Technology

    1987-05-14

    to apply a diffusion/trapping model for hydrogen ingress in three high-strength alloys, AISI 4340 steel , Monel K500, and MP35N. The model is coupled to...rate of H ingress into the metal is determined by the flux across the metal surface. The 4340 steel was tested at yield strengths of approximately 175...5 AISI 4340 Steel ....................................................... 5 Monel K(500

  9. Characterization of three commercial Y-TZP ceramics produced for their high-translucency, high-strength and high-surface area

    PubMed Central

    Tong, Hui; Tanaka, Carina B.; Kaizer, Marina R.; Zhang, Yu

    2015-01-01

    Developing yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) with high strength and translucency could significantly widen the clinical indications of monolithic zirconia restorations. This study investigates the mechanical and optical properties of three Y-TZP ceramics: High-Translucency, High-Strength and High-Surface Area. The four-point bending strengths (mean ± standard error) for the three Y-TZP ceramics (n = 10) were 990 ± 39, 1416 ± 33 and 1076 ± 32 MPa for High-Translucency, High-Strength and High-Surface Area, respectively. The fracture toughness values (mean ± standard error) for the three zirconias (n = 10) were 3.24 ± 0.10, 3.63 ± 0.12 and 3.21 ± 0.14 MPa m1/2 for High-Translucency, High-Strength and High-Surface Area, respectively. Both strength and toughness values of High-Strength zirconia were significantly higher than High-Surface Area and High-Translucency zirconias. Translucency parameter values of High-Translucency zirconia were considerably higher than High-Strength and High-Surface Area zirconias. However, all three zirconias became essentially opaque when their thickness reached 1 mm or greater. Our findings suggest that there exists a delicate balance between mechanical and optical properties of the current commercial Y-TZP ceramics. PMID:26664123

  10. New Powder Metallurgical Approach to Achieve High Fatigue Strength in Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Cao, Fei; Ravi Chandran, K. S.; Kumar, Pankaj; Sun, Pei; Zak Fang, Z.; Koopman, Mark

    2016-05-01

    Recently, manufacturing of titanium by sintering and dehydrogenation of hydride powders has generated a great deal of interest. An overarching concern regarding powder metallurgy (PM) titanium is that critical mechanical properties, especially the high-cycle fatigue strength, are lower than those of wrought titanium alloys. It is demonstrated here that PM Ti-6Al-4V alloy with mechanical properties comparable (in fatigue strength) and exceeding (in tensile properties) those of wrought Ti-6Al-4V can be produced from titanium hydride powder, through the hydrogen sintering and phase transformation process. Tensile and fatigue behavior, as well as fatigue fracture mechanisms, have been investigated under three processing conditions. It is shown that a reduction in the size of extreme-sized pores by changing the hydride particle size distribution can lead to improved fatigue strength. Further densification by pneumatic isostatic forging leads to a fatigue strength of ~550 MPa, comparable to the best of PM Ti-6Al-4V alloys prepared by other methods and approaching the fatigue strengths of wrought Ti-6Al-4V alloys. The microstructural factors that limit fatigue strength in PM titanium have been investigated, and pathways to achieve greater fatigue strengths in PM Ti-6Al-4V alloys have been identified.

  11. Evaluation of the stress corrosion cracking resistance of several high strength low alloy steels

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The stress corrosion cracking resistance was studied for high strength alloy steels 4130, 4340, for H-11 at selected strength levels, and for D6AC and HY140 at a single strength. Round tensile and C-ring type specimens were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, salt spray, the atmosphere at Marshall Space Flight Center, and the seacoast at Kennedy Space Center. Under the test conditions, 4130 and 4340 steels heat treated to a tensile strength of 1240 MPa (180 ksi), H-11 and D6AC heat treated to a tensile strength of 1450 MPa (210 ksi), and HY140 (1020 MPa, 148 ksi) are resistant to stress corrosion cracking because failures were not encountered at stress levels up to 75 percent of their yield strengths. A maximum exposure period of one month for alternate immersion in salt water or salt spray and three months for seacoast is indicated for alloy steel to avoid false indications of stress corrosion cracking because of failure resulting from severe pitting.

  12. EXPERIMENTAL TESTS OF VANADIUM STRENGTH MODELS AT HIGH PRESSURES AND STRAIN RATES

    SciTech Connect

    Park, H; Barton, N R; Becker, R C; Bernier, J V; Cavallo, R M; Lorenz, K T; Pollaine, S M; Remington, B A; Rudd, R E

    2010-03-02

    Experimental results showing significant reductions from classical in the Rayleigh-Taylor (RT) instability growth rate due to high pressure material strength or effective lattice viscosity in metal foils are presented. On the Omega Laser in the Laboratory for Laser Energetics, University of Rochester, target samples of polycrystalline vanadium are compressed and accelerated quasi-isentropically at {approx}1 Mbar pressures, while maintaining the samples in the solid-state. Comparison of the results with constitutive models for solid state strength under these conditions show that the measured RT growth is substantially lower than predictions using existing models that work well at low pressures and long time scales. High pressure, high strain rate data can be explained by the enhanced strength due to a phonon drag mechanism, creating a high effective lattice viscosity.

  13. Observations on the Nonlinear Unloading Behavior of Advanced High Strength Steels

    NASA Astrophysics Data System (ADS)

    Pavlina, Erik J.; Lee, Myoung-Gyu; Barlat, Frédéric

    2015-01-01

    The unloading behavior was compared for three different steel grades: a dual-phase steel, a transformation-induced plasticity steel, and a twinning-induced plasticity steel. Steels that harden by phase transformation or deformation twinning exhibited a smaller component of microplastic strain during unloading and a smaller reduction in the chord modulus compared to the conventional hardening steel. As a result, unloading is closer to pure elastic unloading when the TRIP effect or TWIP effect is active.

  14. High-strength bioresorbable Fe–Ag nanocomposite scaffolds: Processing and properties

    SciTech Connect

    Sharipova, Aliya; Psakhie, Sergey G.; Swain, Sanjaya K.; Gutmanas, Elazar Y. Gotman, Irena

    2015-10-27

    High strength ductile iron-silver nanocomposite scaffolds were fabricated employing high energy attrition milling of micron-submicron powders, followed by cold sintering/high pressure consolidation. Particulate leaching method with soluble Na{sub 2}SO{sub 4} and K{sub 2}CO{sub 3} salts as porogens was used to create scaffolds with 50, 55, 60 and 73% volume fraction of pores. Part of specimens was annealed at 600, 800 and 900°C. Specimens were characterized employing X-ray diffraction, scanning electron microscopy (SEM) with electron probe microanalysis (EDS) and high resolution SEM. Mechanical properties were measured in compression and permeability was measured in permeameter based on Darcy’s law. Scaffolds with 50% and 55% porosity exhibited high compressive strength (18–22 MPa), compressive strength of 8–12 MPa was observed for scaffolds with 73% porosity. Treatments at 800 and 900°C result in increase of strength and ductility with some coarsening of microstructure. Best combination of compressive strength (15 MPa) and permeability (0.6{sup −6} cm{sup 2}) is close to the range of trabecular bone.

  15. High Salt Diets, Bone Strength and Mineral Content of Mature Femur After Skeletal Unloading

    NASA Technical Reports Server (NTRS)

    Liang, Michael T. C.

    1998-01-01

    It is known that high salt diets increase urinary calcium (Ca) loss, but it is not known whether this effect weakens bone during space flight. The Bone Hormone Lab has studied the effect of high salt diets on Ca balance and whole body Ca in a space flight model (2,8). Neither the strength nor mineral content of the femurs from these studies has been evaluated. The purpose of this study was to determine the effect of high salt diets (HiNa) and skeletal unloading on femoral bone strength and bone mineral content (BMC) in mature rats.

  16. High-capacity, high-strength trailer designs for the GA-4/GA-9 Casks

    SciTech Connect

    Kissinger, J.A.; Rickard, N.D.; Taylor, C.; Zimmer, A.

    1991-01-01

    General Atomics (GA) is developing final designs for two dedicated legal-weight trailers to transport the GA-4 and GA-9 Spent-Fuel Casks. The basic designs for these high-capacity, high-strength trailers are essentially identical except for small modifications to account for the differences in cask geometry. We are designing both trailers to carry a 55,000 lb (24,900 kg) payload and to withstand a 2.5 g vertical design load. The GA-4 and GA-9 trailers are designed for significantly higher loads than are typical commercial semitrailers, which are designed to loads in the range of 1.7 to 2.0 g. To meet the federal gross vehicle weight limit for legal-weight trucks, GA has set a target design weight for the trailers of 9000 lb (4080 kg). This weight includes the personnel barrier, cask tiedowns, and impact limiter removal and storage system. Based on the preliminary trailer designs, the final design weight is expected to be very close to this target weight. 3 refs., 3 figs.

  17. STRENGTH PROPERTIES OF POLED PZT SUBJECTED TO BIAXIAL FLEXURAL LOADING IN HIGH ELECTRIC FIELD

    SciTech Connect

    Wang, Hong; Lin, Hua-Tay; Wereszczak, Andrew A

    2010-01-01

    Failure of poled PZT has been experimentally studied using ball-on-ring (BoR) biaxial flexure strength tests with an electric field concurrently applied. The as-received and aged PZTs were tested in high electric fields of -3 to 4 times the coercive field. Both the sign and the magnitude of electric field had a significant effect on the strength of poled PZT. A surface flaw type with a depth of around 18 m was identified as the strength limiter and responsible for the failure of the tested PZT. With a value of 0.76 MPa m1/2 in the open circle condition, the fracture toughness of the poled PZT was affected by an applied electric field just as the strength was affected. These results and observations have the potential to serve probabilistic reliability analysis and design optimization of multilayer PZT piezo actuators.

  18. Ultrahigh Charpy impact toughness (~450J) achieved in high strength ferrite/martensite laminated steels.

    PubMed

    Cao, Wenquan; Zhang, Mingda; Huang, Chongxiang; Xiao, Shuyang; Dong, Han; Weng, Yuqing

    2017-02-02

    Strength and toughness are a couple of paradox as similar as strength-ductility trade-off in homogenous materials, body-centered-cubic steels in particular. Here we report a simple way to get ultrahigh toughness without sacrificing strength. By simple alloying design and hot rolling the 5Mn3Al steels in ferrite/austenite dual phase temperature region, we obtain a series of ferrite/martensite laminated steels that show up-to 400-450J Charpy V-notch impact energy combined with a tensile strength as high as 1.0-1.2 GPa at room temperature, which is nearly 3-5 times higher than that of conventional low alloy steels at similar strength level. This remarkably enhanced toughness is mainly attributed to the delamination between ferrite and martensite lamellae. The current finding gives us a promising way to produce high strength steel with ultrahigh impact toughness by simple alloying design and hot rolling in industry.

  19. Ultrahigh Charpy impact toughness (~450J) achieved in high strength ferrite/martensite laminated steels

    PubMed Central

    Cao, Wenquan; Zhang, Mingda; Huang, Chongxiang; Xiao, Shuyang; Dong, Han; Weng, Yuqing

    2017-01-01

    Strength and toughness are a couple of paradox as similar as strength-ductility trade-off in homogenous materials, body-centered-cubic steels in particular. Here we report a simple way to get ultrahigh toughness without sacrificing strength. By simple alloying design and hot rolling the 5Mn3Al steels in ferrite/austenite dual phase temperature region, we obtain a series of ferrite/martensite laminated steels that show up-to 400–450J Charpy V-notch impact energy combined with a tensile strength as high as 1.0–1.2 GPa at room temperature, which is nearly 3–5 times higher than that of conventional low alloy steels at similar strength level. This remarkably enhanced toughness is mainly attributed to the delamination between ferrite and martensite lamellae. The current finding gives us a promising way to produce high strength steel with ultrahigh impact toughness by simple alloying design and hot rolling in industry. PMID:28150692

  20. Ultrahigh Charpy impact toughness (~450J) achieved in high strength ferrite/martensite laminated steels

    NASA Astrophysics Data System (ADS)

    Cao, Wenquan; Zhang, Mingda; Huang, Chongxiang; Xiao, Shuyang; Dong, Han; Weng, Yuqing

    2017-02-01

    Strength and toughness are a couple of paradox as similar as strength-ductility trade-off in homogenous materials, body-centered-cubic steels in particular. Here we report a simple way to get ultrahigh toughness without sacrificing strength. By simple alloying design and hot rolling the 5Mn3Al steels in ferrite/austenite dual phase temperature region, we obtain a series of ferrite/martensite laminated steels that show up-to 400–450J Charpy V-notch impact energy combined with a tensile strength as high as 1.0–1.2 GPa at room temperature, which is nearly 3–5 times higher than that of conventional low alloy steels at similar strength level. This remarkably enhanced toughness is mainly attributed to the delamination between ferrite and martensite lamellae. The current finding gives us a promising way to produce high strength steel with ultrahigh impact toughness by simple alloying design and hot rolling in industry.

  1. Empirical beam hardening correction (EBHC) for CT

    SciTech Connect

    Kyriakou, Yiannis; Meyer, Esther; Prell, Daniel; Kachelriess, Marc

    2010-10-15

    C-arm CT scanner (Axiom Artis dTA, Siemens Healthcare, Forchheim, Germany). A large variety of phantom, small animal, and patient data were used to demonstrate the data and system independence of EBHC. Results: Although no physics apart from the initial segmentation procedure enter the correction process, beam hardening artifacts were significantly reduced by EBHC. The image quality for clinical CT, micro-CT, and C-arm CT was highly improved. Only in the case of C-arm CT, where high scatter levels and calibration errors occur, the relative improvement was smaller. Conclusions: The empirical beam hardening correction is an interesting alternative to conventional iterative higher order beam hardening correction algorithms. It does not tend to over- or undercorrect the data. Apart from the segmentation step, EBHC does not require assumptions on the spectra or on the type of material involved. Potentially, it can therefore be applied to any CT image.

  2. Elastic constant versus temperature behavior of three hardened maraging steels

    NASA Technical Reports Server (NTRS)

    Ledbetter, H. M.; Austin, M. W.

    1985-01-01

    Elastic constants of three maraging steels were determined by measuring ultrasonic velocities. Annealed steels show slightly lower bulk moduli and considerably lower shear moduli than hardened steels. All the elastic constants (Young's modulus, shear modulus, bulk modulus and Poisson's ratio) show regular temperature behavior between 76 and 400 K. Young's modulus and the shear modulus increase with increasing yield strength, but the bulk modulus and Poisson's ratio are relatively unchanged. Elastic anisotropy is quite small.

  3. Improvement of formability of high strength steel sheets in shrink flanging

    NASA Astrophysics Data System (ADS)

    Hamedon, Z.; Abe, Y.; Mori, K.

    2016-02-01

    In the shrinkage flanging, the wrinkling tends to occur due to compressive stress. The wrinkling will cause a difficulty in assembling parts, and severe wrinkling may leads to rupture of parts. The shrinkage flange of the ultra-high strength steel sheets not only defects the product by the occurrence of the wrinkling but also causes seizure and wear of the dies and shortens the life of dies. In the present study, a shape of a punch having gradual contact was optimized in order to prevent the wrinkling in shrinkage flanging of ultra-high strength steel sheets. The sheet was gradually bent from the corner of the sheet to reduce the compressive stress. The wrinkling in the shrink flanging of the ultra-high strength steel sheets was prevented by the punch having gradual contact. It was found that the punch having gradual contact is effective in preventing the occurrence of wrinkling in the shrinkage flanging.

  4. Effects of creep damage, shot peening, and case hardening on magnetic Barkhausen noise analysis

    SciTech Connect

    Sipahi, L.B. Iowa State Univ., Ames, IA . Inst. for Physical Research and Technology)

    1994-11-01

    The micromagnetic emissions, commonly known as Barkhausen noise, are very sensitive to variations in the microstructure and sub-surface stress states of magnetic materials. Steel pipelines at power plants often have creep damage due to microstructural changes in their service life. Early detection of this damage will prevent costly failures. There is also an increasing demand to characterize the sub-surface stress states in structural materials such as high strength materials used in landing gear components in the aerospace industry. Shot peening is used to improve the fatigue strength of these components by the introduction of residual compressive stresses to the surface. Because the magnitude of Barkhausen noise varies with the magnitude of compressive stress, these noise measurements can be used for in-situ evaluation of the effectiveness of the shot peening process. Furthermore, surface modification such as case hardened magnetic samples can be easily observed using micromagnetic Barkhausen noise (MBE) to determine further modification needs.

  5. Precipitation hardening in aluminum alloy 6022

    SciTech Connect

    Miao, W.F.; Laughlin, D.E.

    1999-03-05

    Although the precipitation process in Al-Mg-Si alloys has been extensively studied, the understanding of the hardening process is still incomplete, since any change in composition, processing and aging practices, etc., could affect the precipitation hardening behavior. In this paper, hardness measurements, differential scanning calorimetry and transmission electron microscopy have been utilized to study the precipitation hardening behavior in aluminum alloy 6022.

  6. Heterogeneous lamella structure unites ultrafine-grain strength with coarse-grain ductility.

    PubMed

    Wu, Xiaolei; Yang, Muxin; Yuan, Fuping; Wu, Guilin; Wei, Yujie; Huang, Xiaoxu; Zhu, Yuntian

    2015-11-24

    Grain refinement can make conventional metals several times stronger, but this comes at dramatic loss of ductility. Here we report a heterogeneous lamella structure in Ti produced by asymmetric rolling and partial recrystallization that can produce an unprecedented property combination: as strong as ultrafine-grained metal and at the same time as ductile as conventional coarse-grained metal. It also has higher strain hardening than coarse-grained Ti, which was hitherto believed impossible. The heterogeneous lamella structure is characterized with soft micrograined lamellae embedded in hard ultrafine-grained lamella matrix. The unusual high strength is obtained with the assistance of high back stress developed from heterogeneous yielding, whereas the high ductility is attributed to back-stress hardening and dislocation hardening. The process discovered here is amenable to large-scale industrial production at low cost, and might be applicable to other metal systems.

  7. Simulation of Stress and Strain for Induction-Hardening Applications

    NASA Astrophysics Data System (ADS)

    Ivanov, Dmitry; Markegård, Leif; Asperheim, John Inge; Kristoffersen, Hans

    2013-11-01

    The possibility to manage stress and strain in hardened parts might be beneficial for a number of induction-hardening applications. The most important of these benefits are the improvement of fatigue strength, avoidance of cracks, and minimization of distortion. An appropriate and powerful way to take the stress and strain into account during the development of a process is to make use of computer simulations. In-house developed and commercial software packages have been coupled to incorporate the electromagnetic task into the calculations. The simulations have been performed followed by analysis of the results. The influences of two different values of quenching intensity, strength of initial material structure, strength of austenite, surface power density-frequency-time combination, and workpiece diameter on the residual stress are studied. The influence of quenching intensity is confirmed by the series of experiments representing the external hardening of a cylinder with eight variations of quenching intensity. Measured by x-rays, the values of surface tangential stress are used as a dataset for verification of the model being used for analyses.

  8. Low-Temperature Toughening Mechanism in Thermomechanically Processed High-Strength Low-Alloy Steels

    NASA Astrophysics Data System (ADS)

    Hwang, Byoungchul; Lee, Chang Gil; Kim, Sung-Joon

    2011-03-01

    High-strength low-alloy (HSLA) steels were fabricated by varying thermomechanical processing conditions such as rolling and cooling conditions in the intercritical region, and the low-temperature toughening mechanism was investigated in terms of microstructure and the associated grain boundary characteristics. The steels acceleratedly cooled to relatively higher temperature had lower tensile strength than those acceleratedly cooled to room temperature due to the increased volume fraction of granular bainite or polygonal ferrite (PF) irrespective of rolling in the intercritical region, while the yield strength was dependent on intercritical rolling, and start and finish cooling temperatures, which affected the formation of PF and low-temperature transformation phases. The steel rolled in the intercritical region and cooled to 673 K (400 °C) provided the best combination of high yield strength and excellent low-temperature toughness because of the presence of fine PF and appropriate mixture of various low-temperature transformation phases such as granular bainite, degenerate upper bainite (DUB), lower bainite (LB), and lath martensite (LM). Despite the high yield strength, the improvement of low-temperature toughness could be explained by the reduction of overall effective grain size based on the electron backscattered diffraction (EBSD) analysis data, leading to the decrease in ductile-to-brittle transition temperature (DBTT).

  9. High strength, low carbon, dual phase steel rods and wires and process for making same

    DOEpatents

    Thomas, Gareth; Nakagawa, Alvin H.

    1986-01-01

    A high strength, high ductility, low carbon, dual phase steel wire, bar or rod and process for making the same is provided. The steel wire, bar or rod is produced by cold drawing to the desired diameter in a single multipass operation a low carbon steel composition characterized by a duplex microstructure consisting essentially of a strong second phase dispersed in a soft ferrite matrix with a microstructure and morphology having sufficient cold formability to allow reductions in cross-sectional area of up to about 99.9%. Tensile strengths of at least 120 ksi to over 400 ksi may be obtained.

  10. The effect of surface layer properties on bendability of ultra-high strength steel

    NASA Astrophysics Data System (ADS)

    Arola, Anna-Maija; Kaijalainen, Antti; Kesti, Vili

    2016-10-01

    Bendability is an important property for ultra-high strength steel because air-bending is the most common forming process for the material. In this paper the bendability of two ultra-high strength steels with similar mechanical properties but different bendability was investigated using tensile testing with optical strain measurements. The tensile tests were conducted also for specimens cut from the surface layer and the middle layer of the sheet. It was discovered that the mechanical properties of the surface of the sheet affect the bendability in great manner.

  11. Biaxial Flexural Strength of Poled Lead Zirconate Titanate under High Electric Field with Extended Field Range

    SciTech Connect

    Zhang, Kewei; Zeng, Fan W; Wang, Hong; Lin, Hua-Tay

    2013-01-01

    In the present work, as-received poled lead zirconate titanate, or PZT 5A, was examined using ball-on-ring (BoR) mechanical testing coupled with an electric field. Electric fields in the range of 4Ec (Ec, coercive field) with controlled loading paths were applied, and mechanical tests at a substantial number of characteristic electric field levels were conducted. Commercial electronic liquid FC-40 was used to prevent the setup from dielectric breakdown under a high electric field. Weibull strength distribution was used to interpret the mechanical strength data. The data showed that the strength levels of the PZT-5A tested under OC (open circuit) in air and in FC-40 were almost the same. It was further revealed that , for the studied cases, the effect of loading history on the biaxial flexural strength of the PZT was significant in -Ec, but not in OC or zero field as well as 4Ec . An asymmetry V curve was observed for the characteristic strength-electric field graph, and the bottom of V curve was located near the negative coercive field. Microscopy analysis showed that surface-located volume-distributed flaws were the strength limiter and responsible for the failure of the tested PZT under electromechanical loadings.

  12. Coseismic landslides reveal near-surface rock strength in a high-relief tectonically active setting

    USGS Publications Warehouse

    Gallen, Sean F; Clark, Marin K; Godt, Jonathan W.

    2014-01-01

    We present quantitative estimates of near-surface rock strength relevant to landscape evolution and landslide hazard assessment for 15 geologic map units of the Longmen Shan, China. Strength estimates are derived from a novel method that inverts earthquake peak ground acceleration models and coseismic landslide inventories to obtain material proper- ties and landslide thickness. Aggregate rock strength is determined by prescribing a friction angle of 30° and solving for effective cohesion. Effective cohesion ranges are from 70 kPa to 107 kPa for 15 geologic map units, and are approximately an order of magnitude less than typical laboratory measurements, probably because laboratory tests on hand-sized specimens do not incorporate the effects of heterogeneity and fracturing that likely control near-surface strength at the hillslope scale. We find that strength among the geologic map units studied varies by less than a factor of two. However, increased weakening of units with proximity to the range front, where precipitation and active fault density are the greatest, suggests that cli- matic and tectonic factors overwhelm lithologic differences in rock strength in this high-relief tectonically active setting.

  13. Nanoscale Analyses of High-Nickel Concentration Martensitic High-Strength Steels

    NASA Astrophysics Data System (ADS)

    Isheim, Dieter; Hunter, Allen H.; Zhang, Xian J.; Seidman, David N.

    2013-07-01

    Austenite reversion in martensitic steels is known to improve fracture toughness. This research focuses on characterizing mechanical properties and the microstructure of low-carbon, high-nickel steels containing 4.5 and 10 wt pct Ni after a QLT-type austenite reversion heat treatment: first, martensite is formed by quenching ( Q) from a temperature in the single-phase austenite field, then austenite is precipitated by annealing in the upper part of the intercritical region in a lamellarization step ( L), followed by a tempering ( T) step at lower temperatures. For the 10 wt pct Ni steel, the tensile strength after the QLT heat treatment is 910 MPa (132 ksi) at 293 K (20 °C), and the Charpy V-notch impact toughness is 144 J (106 ft-lb) at 188.8 K (-84.4 °C, -120 °F). For the 4.5 wt pct Ni steel, the tensile strength is 731 MPa (106 ksi) at 293 K (20 °C) and the impact toughness is 209 J (154 ft-lb) at 188.8 K (-84.4 °C, -120 °F). Light optical microscopy, scanning electron and transmission electron microscopies, synchrotron X-ray diffraction, and local-electrode atom-probe tomography (APT) are utilized to determine the morphologies, volume fractions, and local chemical compositions of the precipitated phases with sub-nanometer spatial resolution. The austenite lamellae are up to 200 nm in thickness, and up to several micrometers in length. In addition to the expected partitioning of Ni to austenite, APT reveals a substantial segregation of Ni at the austenite/martensite interface with concentration maxima of 10 and 23 wt pct Ni for the austenite lamellae in the 4.5 and 10 wt pct Ni steels, respectively. Copper-rich and M2C-type metal carbide precipitates were detected both at the austenite/martensite interface and within the bulk of the austenite lamellae. Thermodynamic phase stability, equilibrium compositions, and volume fractions are discussed in the context of Thermo-Calc calculations.

  14. Effect of preseason concurrent muscular strength and high-intensity interval training in professional soccer players.

    PubMed

    Wong, Pui-lam; Chaouachi, Anis; Chamari, Karim; Dellal, Alexandre; Wisloff, Ulrik

    2010-03-01

    This study examined the effect of concurrent muscular strength and high-intensity running interval training on professional soccer players' explosive performances and aerobic endurance. Thirty-nine players participated in the study, where both the experimental group (EG, n = 20) and control group (CG, n = 19) participated in 8 weeks of regular soccer training, with the EG receiving additional muscular strength and high-intensity interval training twice per week throughout. Muscular strength training consisted of 4 sets of 6RM (repetition maximum) of high-pull, jump squat, bench press, back half squat, and chin-up exercises. The high-intensity interval training consisted of 16 intervals each of 15-second sprints at 120% of individual maximal aerobic speed interspersed with 15 seconds of rest. EG significantly increased (p < or = 0.05) 1RM back half squat and bench press but showed no changes in body mass. Within-subject improvement was significantly higher (p < or = 0.01) in the EG compared with the CG for vertical jump height, 10-m and 30-m sprint times, distances covered in the Yo-Yo Intermittent Recovery Test and maximal aerobic speed test, and maximal aerobic speed. High-intensity interval running can be concurrently performed with high load muscular strength training to enhance soccer players' explosive performances and aerobic endurance.

  15. Neck strength: a protective factor reducing risk for concussion in high school sports.

    PubMed

    Collins, Christy L; Fletcher, Erica N; Fields, Sarah K; Kluchurosky, Lisa; Rohrkemper, Mary Kay; Comstock, R Dawn; Cantu, Robert C

    2014-10-01

    As the number of high school students participating in athletics continues to increase, so will the number of sports-related concussions unless effective concussion prevention programs are developed. We sought to develop and validate a cost-effective tool to measure neck strength in a high school setting, conduct a feasibility study to determine if the developed tool could be reliably applied by certified athletic trainers (ATs) in a high school setting, and conduct a pilot study to determine if anthropometric measurements captured by ATs can predict concussion risk. In the study's first phase, 16 adult subjects underwent repeated neck strength testing by a group of five ATs to validate the developed hand-held tension scale, a cost effective alternative to a hand-held dynamometer. In the second phase, during the 2010 and 2011 academic years, ATs from 51 high schools in 25 states captured pre-season anthropometric measurements for 6,704 high school athletes in boys' and girls' soccer, basketball, and lacrosse, as well as reported concussion incidence and athletic exposure data. We found high correlations between neck strength measurements taken with the developed tool and a hand-held dynamometer and the measurements taken by five ATs. Smaller mean neck circumference, smaller mean neck to head circumference ratio, and weaker mean overall neck strength were significantly associated with concussion. Overall neck strength (p < 0.001), gender (p < 0.001), and sport (p = 0.007) were significant predictors of concussions in unadjusted models. After adjusting for gender and sport, overall neck strength remained a significant predictor of concussion (p = 0.004). For every one pound increase in neck strength, odds of concussion decreased by 5 % (OR = 0.95, 95 % CI 0.92-0.98). We conclude that identifying differences in overall neck strength may be useful in developing a screening tool to determine which high school athletes are at higher risk of concussion. Once identified

  16. Influence of powder properties on the sintering of polyaromatic mesophases to high-strength isotropic graphite

    SciTech Connect

    Braun, M.; Gschwindt, A.; Hoffmann, W.R.

    1995-09-01

    The paper reviews the state of the art in sintering of polyaromatic mesophase powders to high-strength isotropic carbons and graphites. Synthesis of mesophase pitches from different precursor materials (petroleum- and coal tar pitch) using a net thermal or a catalyzed process, the preparation of mesophase powders from mesophase pitches and the influence of the powder properties on the sintering are discussed. Special attention is given to the role of thermoplasticity and the particle size of the mesophase powder as key properties for the production of high-strength carbons and graphites. After a graphitization treatment, isotropic graphites with a flexural strength of 160 MPa can be obtained, a value which probably represents an upper limit.

  17. [The effect of daily exposure to low hardening temperature on plant vital activity].

    PubMed

    Markovskaia, E F; Sysoeva, M I; Sherudilo, E G

    2008-01-01

    Phenomenological responses of plants to daily short-term exposure to low hardening temperature was studied under chamber and field conditions. Experiments were carried out on cucumber (Cucumis sativus L.), barley (Hordeum vulgare L.), marigolds (Tagetes L.), and petunia (Petunia x hybrida) plants. The obtained data demonstrated a similar pattern of response in all studied plant species to different variants of exposure to low hardening temperature. The main features of plant response to daily short-term exposure to low hardening temperature include: a higher rate of increase in cold tolerance (cf. two- or threefold increase relative to constant low hardening temperature) that peaked on day 5 (cf. day 2 at constant low hardening temperature) and was maintained for 2 weeks (cf. 3-4 days at constant low hardening temperature); a simultaneous increase in heat tolerance (cf. twofold relative to constant low hardening temperature) maintained over a long period (cf. only in the beginning of the exposure to constant low hardening temperature); a sharp drop in the subsequent cold tolerance after plant incubation in the dark (cf. a very low decrease in cold tolerance following the exposure to constant low hardening temperature); a combination of high cold tolerance and high photochemical activity of the photosynthetic apparatus (cf. a low non-photochemical quenching at constant low hardening temperature); and the capacity to rapidly increase cold tolerance in response to repeated short-term exposures to low hardening temperature in plants grown outdoors (cf. a gradual increase after repeated exposure to constant low hardening temperature). Possible methods underlying the plant response to daily short-term exposure to low temperature are proposed.

  18. Effects of the granularity of raw materials on the hydration and hardening process of calcium phosphate cement.

    PubMed

    Liu, Changsheng; Shao, Huifang; Chen, Feiyue; Zheng, Haiyan

    2003-10-01

    Effects of the granularity of the raw materials on the hydration and hardening process of calcium phosphate cement (CPC) composed of equimolar tetracalcium phosphate (TECP) and dicalcium phosphate anhydrous (DCPA) were investigated systematically. The variation of pH value in CPC slurry indicated that the control step of CPC hydration was the dissolution of DCPA under these experimental conditions. Reducing the particle size of DCPA could accelerate the hydration rate, and decreasing the particle size of TECP would expedite the dissolution of DCPA, which would obviously result in a faster hydration rate. The results of isothermal conduction calorimetry showed that reducing the particle size of TECP could increase the conversion ratio of starting materials to hydration products, which would lead to an increase in the compressive strength of the hardened body of CPC. The sample composed of the smallest particle size of DCPA and TECP obtained the compressive strength of 41 MPa, which would not attain the highest compressive strength, 49 MPa. The smaller the particle size of either DCPA or TECP, the shorter the setting time was. During the setting process of CPC, the microstructure progresses from a gel structure to an agglomeration-crystallization structure. The calculated values of setting time from the rheological model coincided with the experimental data very well. The parameters of AC impedance spectroscopy were closely correlated with the mean pore diameter and porosity of the CPC hardened body. The results of AC impedance spectroscopy further verified that a small particle size of raw materials could result in high hydration rate and the compressive strength of 49.1 MPa.

  19. A Study on Forming Characteristics of Roll Forming Process with High Strength Steel

    NASA Astrophysics Data System (ADS)

    Joo, ByeongDon; Lee, HyunJong; Kim, DongKyu; Moon, YoungHoon

    2011-08-01

    Roll forming is a kind of sheet metal forming process used to manufacture long sheet metal products with constant cross section. Recently, roll forming technology draws attentions of automotive industries due to its various advantages, such as high production speed, reduced tooling cost and improved quality. In automotive industries, roll formed automotive parts used as structural components in vehicle body frame or sub frame and high strength steel becomes more common to improve safety and fuel efficiency. However, when roll forming process is performed with high strength steel, rolling forming defects, such as spring back, buckling and scratch should be considered more carefully. In this study, efforts to avoid roll forming defects and to optimize forming parameters were performed. FE analysis was performed with high strength steels using commercially available simulation software, COPRA-RF™ and SHAPE-RF™. Forming characteristics were analyzed and roll flower model and proper roll-pass sequences were suggested by analyzing longitudinal strain and deformation behavior. This study provided considerable experience about roll forming process design that using high strength steel.

  20. Warm Spraying of High-Strength Ni-Al-Bronze: Cavitation Characteristics and Property Prediction

    NASA Astrophysics Data System (ADS)

    Krebs, Sebastian; Kuroda, Seiji; Katanoda, Hiroshi; Gaertner, Frank; Klassen, Thomas; Araki, Hiroshi; Frede, Simon

    2017-01-01

    Bronze materials such as Ni-Al-bronze show exceptional performances against cavitation erosion, due to their high fatigue strength and high strength. These materials are used for ship propellers, pump systems or for applications with alternating stresses. Usually, the respective parts are cast. With the aim to use resources more efficiently and to reduce costs, this study aimed to evaluate opportunities to apply bronze as a coating to critical areas of respective parts. The coatings should have least amounts of pores and non-bonded areas and any contaminations that might act as crack nuclei and contribute to material damages. Processes with low oxidation and high kinetic impacts fulfill these criteria. Especially warm spraying, a nitrogen-cooled HVOF process, with similar impact velocities as cold gas spraying but enhanced process temperature, allows for depositing high-strength Ni-Al-bronze. This study systematically simulates and evaluates the formation and performance of warm-sprayed Ni-Al-bronze coatings for different combustion pressures and nitrogen flow rates. Substrate preheating was used to improve coating adhesion for lower spray parameter sets. Furthermore, this study introduces an energy-based concept to compare spray parameter sets and to predict coating properties. Coatings with low porosities and high mechanical strengths are obtained, allowing for a cavitation resistance similar to bulk material.

  1. Consequences of heat hardening on a field fitness component in Drosophila depend on environmental temperature.

    PubMed

    Loeschcke, Volker; Hoffmann, Ary A

    2007-02-01

    Heat hardening increases thermal resistance to more extreme temperatures in the laboratory. However, heat hardening also has negative consequences, and the net benefit of hardening has not been evaluated in the field. We tested short-term heat hardening effects on the likelihood of Drosophila melanogaster to be caught at different temperatures at baits in field sites without natural resources. We predicted that hardened flies should be more frequently caught at the baits at high but not low temperatures. Under cool conditions, flies hardened at 36 degrees C, and to a lesser extent at 34 degrees C, were less frequently caught at baits than nonhardened flies a few hours after release, indicating a negative effect of hardening. In later captures, negative effects tended to disappear, particularly in males. Under warm conditions, there was an overall balance of negative and positive effects, though with a different temporal resolution. Under very hot conditions, when capture rates were low, there was a large benefit of hardening at 36 degrees C and 34 degrees C but not 33 degrees C. Finally, based on climatic records, the overall benefit of hardening in D. melanogaster is discussed as an evolved response to high temperatures occasionally experienced by organisms at some locations.

  2. Hydrogen induced cracking tests of high strength steels and nickel-iron base alloys using the bolt-loaded specimen

    SciTech Connect

    Vigilante, G.N.; Underwood, J.H.; Crayon, D.; Tauscher, S.; Sage, T.; Troiano, E.

    1997-12-31

    Hydrogen induced cracking tests were conducted on high strength steels and nickel-iron base alloys using the constant displacement bolt-loaded compact specimen. The bolt-loaded specimen was subjected to both acid and electrochemical cell environments in order to produce hydrogen. The materials tested were A723, Maraging 200, PH 13-8 Mo, Alloy 718, Alloy 706, and A286, and ranged in yield strength from 760--1400 MPa. The effects of chemical composition, refinement, heat treatment, and strength on hydrogen induced crack growth rates and thresholds were examined. In general, all high strength steels tested exhibited similar crack growth rates and thresholds were examined. In general, all high strength steels tested exhibited similar crack growth rates and threshold levels. In comparison, the nickel-iron base alloys tested exhibited up to three orders of magnitude lower crack growth rates than the high strength steels tested. It is widely known that high strength steels and nickel base alloys exhibit different crack growth rates, in part, because of their different crystal cell structure. In the high strength steels tested, refinement and heat treatment had some effect on hydrogen induced cracking, though strength was the predominant factor influencing susceptibility to cracking. When the yield strength of one of the high strength steels tested was increased moderately, from 1130 MPa to 1275 MPa, the incubation times decreased by over two orders of magnitude, the crack growth rates increased by an order of magnitude, and the threshold stress intensity was slightly lower.

  3. Stress corrosion cracking evaluation of martensitic precipitation hardening stainless steels

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The resistance of the martensitic precipitation hardening stainless steels PH13-8Mo, 15-5PH, and 17-4PH to stress corrosion cracking was investigated. Round tensile and c-ring type specimens taken from several heats of the three alloys were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, to salt spray, and to a seacoast environment. The results indicate that 15-5PH is highly resistant to stress corrosion cracking in conditions H1000 and H1050 and is moderately resistant in condition H900. The stress corrosion cracking resistance of PH13-8Mo and 17-4PH stainless steels in conditions H1000 and H1050 was sensitive to mill heats and ranged from low to high among the several heats included in the tests. Based on a comparison with data from seacoast environmental tests, it is apparent that alternate immersion in 3.5 percent salt water is not a suitable medium for accelerated stress corrosion testing of these pH stainless steels.

  4. Kic size effect study on two high-strength steels using notched bend specimens

    NASA Technical Reports Server (NTRS)

    Stonesifer, F. R.

    1974-01-01

    Five methods are used to calculate plane strain fracture toughness (K sub Q) values for bend-specimens of various sizes from two high-strength steels. None of the methods appeared to satisfactorily predict valid stress intensity factor (K sub IC) values from specimens of sizes well below that required by E399 standard tests.

  5. The Effect of Weight Reduction on Body Composition and Strength in High School Wrestlers.

    ERIC Educational Resources Information Center

    Hejna, William F.; And Others

    A study assessed the relationship of weight reduction to the strength of various muscle groups in conjunction with a pre-season and in-season training and conditioning program. Twenty-nine high school wrestlers, with an average age of 16 years 4 months, significantly reduced their body weight. In the process, there were losses in lean body weight.…

  6. Relationship of Muscular Strength on Work Performance in High School Students with Mental Retardation

    ERIC Educational Resources Information Center

    Smail, Karen M.; Horvat, Michael

    2006-01-01

    The relationship of muscular strength on work performance measures in high school students with mild mental retardation was investigated. Ten students from a self contained Special Education class were matched according to age, gender, height, and weight then randomly assigned to either the treatment group or control group. The treatment group…

  7. An investigation of the plastic fracture of high strength steels. Ph.D. Thesis

    NASA Technical Reports Server (NTRS)

    Cox, T. B.; Low, J. R., Jr.

    1973-01-01

    Three generally recognized stages of plastic fracture in high strength steels are considered in detail. These stages consist of void initiation, void growth, and void coalescence. A brief review of the existing literature on plastic fracture is included along with an outline of the experimental approach used in the investigation.

  8. NEW APPROACHES: Magnetic and electric field strengths of high voltage power lines and household appliances

    NASA Astrophysics Data System (ADS)

    Austin, Lydia

    1997-03-01

    A readily obtainable meter can be used to measure the magnetic and electric field strengths of high voltage power lines and household appliances. Simple calculations show that all likely exposures are below, mostly well below, the maximum exposures recommended by the World Health Organisation.

  9. COMMERCIAL SUPERSONIC TRANSPORT PROGRAM. PHASE II-C REPORT. HIGH STRENGTH STEEL EVALUATION FOR SUPERSONIC AIRCRAFT.

    DTIC Science & Technology

    following types of tests: tensile, precracked charpy impact , plane strain fracture toughness, stress corrosion, hydrogen embrittlement susceptibility...heats of 300M were evaluated to provide high strength steel alloy selection data for heavy section aircraft components. The evaluation included the

  10. Environmentally assisted crack growth rates of high-strength aluminum alloys

    NASA Astrophysics Data System (ADS)

    Connolly, Brain J.; Deffenbaugh, Kristen L.; Moran, Angela L.; Koul, Michelle G.

    2003-01-01

    The scope of this project is to evaluate the environmentally assisted long crack growth behavior of candidate high-strength aluminum alloys/tempers, specifically AA7150-T7751 and AA7040-T7651, for consideration as viable replacements/refurbishment for stress-corrosion cracking in susceptible AA7075-T6 aircraft components found in aging aircraft systems.

  11. Stress-Corrosion Cracking in High Strength Steels and in Titanium and Aluminum Alloys

    DTIC Science & Technology

    1972-01-01

    importance that the newcomer might wonder why the question is not settled almost as the first order of business . The reason is that to prove the... Agricola and J. T. Snyder, "Stress Corrosion of Explosively Deformed High-Strength Alloys," Metals Eng. Quart. 7 (No. 3), 59 (1967). 138. P. N. Orava

  12. Marketing research for EE G Mound Applied Technologies' heat treatment process of high strength materials

    SciTech Connect

    Shackson, R.H.

    1991-10-09

    This report summarizes research conducted by ITI to evaluate the commercialization potential of EG G Mound Applied Technologies' heat treatment process of high strength materials. The remainder of the report describes the nature of demand for maraging steel, extent of demand, competitors, environmental trends, technology life cycle, industry structure, and conclusion. (JL)

  13. High strength, light weight Ti-Y composites and method of making same

    DOEpatents

    Verhoeven, J.D.; Ellis, T.W.; Russell, A.M.; Jones, L.L.

    1993-04-06

    A high strength, light weight in-situ'' Ti-Y composite is produced by deformation processing a cast body having Ti and Y phase components distributed therein. The composite comprises elongated, ribbon-shaped Ti and Y phase components aligned along an axis of the deformed body.

  14. Preparation of high-strength nanometer scale twinned coating and foil

    DOEpatents

    Zhang, Xinghang; Misra, Amit; Nastasi, Michael A.; Hoagland, Richard G.

    2006-07-18

    Very high strength single phase stainless steel coating has been prepared by magnetron sputtering onto a substrate. The coating has a unique microstructure of nanometer spaced twins that are parallel to each other and to the substrate surface. For cases where the coating and substrate do not bind strongly, the coating can be peeled off to provide foil.

  15. High strength, light weight Ti-Y composites and method of making same

    DOEpatents

    Verhoeven, John D.; Ellis, Timothy W.; Russell, Alan M.; Jones, Lawrence L.

    1993-04-06

    A high strength, light weight "in-situ" Ti-Y composite is produced by deformation processing a cast body having Ti and Y phase components distributed therein. The composite comprises elongated, ribbon-shaped Ti and Y phase components aligned along an axis of the deformed body.

  16. Rayleigh-Taylor stabilization by material strength at Mbar pressures

    SciTech Connect

    Park, H; Lorenz, K T; Cavallo, R M; Pollaine, S M; Prisbrey, S T; Remington, B A; Rudd, R E; Becker, R C; Bernier, J V

    2009-05-27

    Studies of solid-state material dynamics at high pressures ({approx}1 Mbar) and ultrahigh strain rates (>10{sup 6} s{sup -1}) are performed using a unique laser based, quasi-isentropic high-pressure acceleration platform. Vanadium foils with pre-imposed sinusoidal ripples are accelerated in the solid state with this ramped high pressure drive. This causes Rayleigh-Taylor (RT) instability growth at the interface, where the rate of growth is sensitive to the solid-state material properties. The RT growth history is measured by face-on radiography using synchronized laser-driven x-ray backlighters at the Omega Laser. The experimental results are compared with 2D hydrodynamics simulations utilizing constitutive models of high pressure material strength. We find that the vanadium strength increases by a factor of 3.5-4 at peak pressure, compared to its ambient (undriven) strength. Both pressure hardening and strain rate hardening are the suggested cause for this increase in strength. An analysis treating strength as an effective lattice viscosity finds that a viscosity of {approx}400 poise is required to reproduce our RT data.

  17. In situ nanoindentation study on plasticity and work hardening in aluminium with incoherent twin boundaries

    NASA Astrophysics Data System (ADS)

    Bufford, D.; Liu, Y.; Wang, J.; Wang, H.; Zhang, X.

    2014-09-01

    Nanotwinned metals have been the focus of intense research recently, as twin boundaries may greatly enhance mechanical strength, while maintaining good ductility, electrical conductivity and thermal stability. Most prior studies have focused on low stacking-fault energy nanotwinned metals with coherent twin boundaries. In contrast, the plasticity of twinned high stacking-fault energy metals, such as aluminium with incoherent twin boundaries, has not been investigated. Here we report high work hardening capacity and plasticity in highly twinned aluminium containing abundant Σ3{112} incoherent twin boundaries based on in situ nanoindentation studies in a transmission electron microscope and corresponding molecular dynamics simulations. The simulations also reveal drastic differences in deformation mechanisms between nanotwinned copper and twinned aluminium ascribed to stacking-fault energy controlled dislocation-incoherent twin boundary interactions. This study provides new insight into incoherent twin boundary-dominated plasticity in high stacking-fault energy twinned metals.

  18. In situ nanoindentation study on plasticity and work hardening in aluminium with incoherent twin boundaries.

    PubMed

    Bufford, D; Liu, Y; Wang, J; Wang, H; Zhang, X

    2014-09-10

    Nanotwinned metals have been the focus of intense research recently, as twin boundaries may greatly enhance mechanical strength, while maintaining good ductility, electrical conductivity and thermal stability. Most prior studies have focused on low stacking-fault energy nanotwinned metals with coherent twin boundaries. In contrast, the plasticity of twinned high stacking-fault energy metals, such as aluminium with incoherent twin boundaries, has not been investigated. Here we report high work hardening capacity and plasticity in highly twinned aluminium containing abundant Σ3{112} incoherent twin boundaries based on in situ nanoindentation studies in a transmission electron microscope and corresponding molecular dynamics simulations. The simulations also reveal drastic differences in deformation mechanisms between nanotwinned copper and twinned aluminium ascribed to stacking-fault energy controlled dislocation-incoherent twin boundary interactions. This study provides new insight into incoherent twin boundary-dominated plasticity in high stacking-fault energy twinned metals.

  19. Neptunium(V) Adsorption to Bacteria at Low and High Ionic Strength

    NASA Astrophysics Data System (ADS)

    Ams, D.; Swanson, J. S.; Reed, D. T.

    2010-12-01

    Np(V) is expected to be the predominant oxidation state of neptunium in aerobic natural waters. Np(V), as the NpO2+ aquo and associated complexed species, is readily soluble, interacts weakly with geologic media, and has a high redox stability under a relatively wide range of subsurface conditions. These chemical properties, along with a long half-life make it a primary element of concern regarding long-term nuclear waste storage and subsurface containment. The fate and transport of neptunium in the environment may be influenced by adsorption onto bacterial surfaces. The adsorption of neptunium to bacterial surfaces ties the mobility of the contaminant to the mobility of the bacterium. In this study, the adsorption of the neptunyl (NpO2+) ion was evaluated at low ionic strength on a common soil bacterium and at high ionic strength on a halophilic bacterium isolated from a briny groundwater near the Waste Isolation Pilot Plant (WIPP) in southeast New Mexico. Adsorption experiments were performed in batch reactors as a function of pH, ionic strength, and bacteria/Np mass ratio. Np(V) adsorption was modeled using a surface complexation approach with the mathematical program FITEQL to determine functional group specific binding constants. The data from acid and base titrations of the bacteria used were also modeled to estimate the concentrations and deprotonation constants of discrete bacterial surface functional groups. Bacterial functional group characteristics and Np(V) adsorption behavior between the soil bacterium and the halophilic bacterium were compared. These results highlight key similarities and differences in actinide adsorption behavior in environments of significantly different ionic strength. The observed adsorption behavior may be linked to similarities and differences in the characteristics of the moieties between the cell walls of common gram-negative soil and halophilic bacteria. Moreover, differences in adsorption behavior may also reflect ionic

  20. Neptunium(V) adsorption to bacteria at low and high ionic strength

    SciTech Connect

    Ams, David A; Swanson, Juliet S; Reed, Donald T; Fein, Jeremy B

    2010-12-08

    Np(V) is expected to be the predominant oxidation state of neptunium in aerobic natural waters. Np(V), as the NpO{sub 2}{sup +} aquo and associated complexed species, is readily soluble, weakly interacting with geologic media, and has a high redox stability under a relatively wide range of subsurface conditions. These chemical properties, along with a long half-life make it a primary element of concern regarding long-term nuclear waste storage and subsurface contaminant. The fate and transport of neptunium in the environment may be influenced by adsorption onto bacterial surfaces. The adsorption of neptunium to bacterial surfaces ties the mobility of the contaminant to the mobility of the bacterium. In this study, the adsorption of the neptunyl (NpO{sub 2}{sup +}) ion was evaluated at low ionic strength on a common soil bacterium and at high ionic strength on a halophilic bacterium isolated from a briny groundwater near the Waste Isolation Pilot Plant (WIPP) in southeast New Mexico. Adsorption experiments were performed in batch reactors as a function of pH, ionic strength, and bacterialNp mass ratio. Np(V) adsorption was modeled using a surface complexation approach with the mathematical program FITEQL to determine functional group specific binding constants. The data from acid and base titrations of the bacteria were also modeled to estimate the concentrations and deprotonation constants of discrete bacterial surface functional groups. Bacterial functional group characteristics and Np(V) adsorption behavior between the soil bacterium and the halophilic bacterium were compared. These results highlight the key similarities and differences in actinide adsorption behavior in environments of significantly different ionic strength. Similarities in adsorption behavior may be linked to similarities in the characteristics of the moieties between all bacterial cell walls. Differences in adsorption behavior may reflect differences in ionic strength effects, rather than

  1. Behavior of a High Strength Concrete Model Subjected to Biaxial Compression.

    DTIC Science & Technology

    1982-12-01

    research project reported herein was to determine the stress-strain behavior, ultimate strength, and failure mechanism of high-strength concrete subjected to...Triaxial Stress," U.S. Bureau of Reclamation, Structural Research Lab. Report SP-23, October 1949, pp. 1-26. 7. Akroyd, T.N.W., " Concrete Under Triaxial...MODEL SUBJECTED TO BIAXIAL COMPRESSION 1-,4 BY [ JON C. HERRIN 𔃻 RAMON L. CARRASQUILLO 1DAVID W. FOWLER Ii RESEARCH REPORT AF- FOR UNITED STATES AIR

  2. Aerospace Patented High-Strength Aluminum Alloy Used in Commercial Industries

    NASA Technical Reports Server (NTRS)

    2004-01-01

    NASA structural materials engineer, Jonathan Lee, displays blocks and pistons as examples of some of the uses for NASA's patented high-strength aluminum alloy originally developed at Marshall Space Flight Center in Huntsville, Alabama. NASA desired an alloy for aerospace applications with higher strength and wear-resistance at elevated temperatures. The alloy is a solution to reduce costs of aluminum engine pistons and lower engine emissions for the automobile industry. The Boats and Outboard Engines Division at Bombardier Recreational Products of Sturtevant, Wisconsin is using the alloy for pistons in its Evinrude E-Tec outboard engine line.

  3. Properties of Galvanized and Galvannealed Advanced High Strength Hot Rolled Steels

    SciTech Connect

    V.Y. Guertsman; E. Essadiqi; S. Dionne; O. Dremmailova; R. Bouchard; B. Voyzelle; J. McDermid; R. Fourmentin

    2008-04-01

    The objectives of the project were (i) to develop the coating process information to achieve good quality coatings on 3 advanced high strength hot rolled steels while retaining target mechanical properties, (ii) to obtain precise knowledge of the behavior of these steels in the various forming operations and (iii) to establish accurate user property data in the coated conditions. Three steel substrates (HSLA, DP, TRIP) with compositions providing yield strengths in the range of 400-620 MPa were selected. Only HSLA steel was found to be suitable for galnaizing and galvannealing in the hot rolled condition.

  4. Branching structure and strain hardening of branched metallocene polyethylenes

    SciTech Connect

    Torres, Enrique; Li, Si-Wan; Costeux, Stéphane; Dealy, John M.

    2015-09-15

    There have been a number of studies of a series of branched metallocene polyethylenes (BMPs) made in a solution, continuous stirred tank reactor (CSTR) polymerization. The materials studied vary in branching level in a systematic way, and the most highly branched members of the series exhibit mild strain hardening. An outstanding question is which types of branched molecules are responsible for strain hardening in extension. This question is explored here by use of polymerization and rheological models along with new data on the extensional flow behavior of the most highly branched members of the set. After reviewing all that is known about the effects of various branching structures in homogeneous polymers and comparing this with the structures predicted to be present in BMPs, it is concluded that in spite of their very low concentration, treelike molecules with branch-on-branch structure provide a large number of deeply buried inner segments that are essential for strain hardening in these polymers.

  5. A promising structure for fabricating high strength and high electrical conductivity copper alloys

    PubMed Central

    Li, Rengeng; Kang, Huijun; Chen, Zongning; Fan, Guohua; Zou, Cunlei; Wang, Wei; Zhang, Shaojian; Lu, Yiping; Jie, Jinchuan; Cao, Zhiqiang; Li, Tingju; Wang, Tongmin

    2016-01-01

    To address the trade-off between strength and electrical conductivity, we propose a strategy: introducing precipitated particles into a structure composed of deformation twins. A Cu-0.3%Zr alloy was designed to verify our strategy. Zirconium was dissolved into a copper matrix by solution treatment prior to cryorolling and precipitated in the form of Cu5Zr from copper matrix via a subsequent aging treatment. The microstructure evolutions of the processed samples were investigated by transmission electron microscopy and X-ray diffraction analysis, and the mechanical and physical behaviours were evaluated through tensile and electrical conductivity tests. The results demonstrated that superior tensile strength (602.04 MPa) and electrical conductivity (81.4% IACS) was achieved. This strategy provides a new route for balancing the strength and electrical conductivity of copper alloys, which can be developed for large-scale industrial application. PMID:26856764

  6. A promising structure for fabricating high strength and high electrical conductivity copper alloys.

    PubMed

    Li, Rengeng; Kang, Huijun; Chen, Zongning; Fan, Guohua; Zou, Cunlei; Wang, Wei; Zhang, Shaojian; Lu, Yiping; Jie, Jinchuan; Cao, Zhiqiang; Li, Tingju; Wang, Tongmin

    2016-02-09

    To address the trade-off between strength and electrical conductivity, we propose a strategy: introducing precipitated particles into a structure composed of deformation twins. A Cu-0.3%Zr alloy was designed to verify our strategy. Zirconium was dissolved into a copper matrix by solution treatment prior to cryorolling and precipitated in the form of Cu5Zr from copper matrix via a subsequent aging treatment. The microstructure evolutions of the processed samples were investigated by transmission electron microscopy and X-ray diffraction analysis, and the mechanical and physical behaviours were evaluated through tensile and electrical conductivity tests. The results demonstrated that superior tensile strength (602.04 MPa) and electrical conductivity (81.4% IACS) was achieved. This strategy provides a new route for balancing the strength and electrical conductivity of copper alloys, which can be developed for large-scale industrial application.

  7. Advanced tribological coatings for high-specific-strength alloys. Interim report No. 5

    SciTech Connect

    Vine, M.K.

    1989-09-29

    The objectives of this contract are to develop and test a surface treatment suitable for the hardening of a titanium alloy precision gear for use in a vacuum environment. Attention was primarily directed at surface hardening by the interstitial diffusion of the elements nitrogen, oxygen and carbon. Targets of a surface hardness of >500 HV and depth 50 microns, without the need of any post-heat-treatment operations were identified. The surface treatments under study were applied to specimens of IMI 318 (Ti6Al4V), cut from plate. The sample numbers and corresponding surface treatments carried out and tested to date are listed. SHT indicates that the plates sample was in a solution heat treated condition before surface treatment.H G indicates that the sample was in a hardened and ground condition before surface treatment.

  8. High Tensile Strength Amalgams for In-Space Repair and Fabrication

    NASA Technical Reports Server (NTRS)

    Grugel, R. N.

    2005-01-01

    Amalgams are defined as an alloy of mercury with one or more other metals. These, along with those based on gallium (also liquid at near room temperature), are widely used in dental practice as a tooth filling material. Amalgams have a number of useful attributes that indude room temperature compounding. corrosion resistance, dimensional stability, and good compressive strength. These properties well serve dental needs but, unfortunately, amalgams have extremely poor tensile strength, a feature that severely limits their applications. The work presented here demonstrates how, by modifying particle geometry, the tensile strength of amalgams can be increased and thus extending the range of potential applications. This is relevant to, for example, the freeform fabrication of replacement parts that might be necessary during an extended space mission. Advantages, i.e. Figures-of-Merit. include the ability to produce complex parts, minimum crew interaction, high yield - minimum wasted material, reduced gravity compatibility, minimum final finishing, safety, and minimum power consumption.

  9. High Tensile Strength Amalgams for In-Space Fabrication and Repair

    NASA Technical Reports Server (NTRS)

    Grugel, Richard N.

    2006-01-01

    Amalgams are well known for their use in dental practice as a tooth filling material. They have a number of useful attributes that include room temperature fabrication, corrosion resistance, dimensional stability, and very good compressive strength. These properties well serve dental needs but, unfortunately, amalgams have extremely poor tensile strength, a feature that severely limits other potential applications. Improved material properties (strength and temperature) of amalgams may have application to the freeform fabrication of repairs or parts that might be necessary during an extended space mission. Advantages would include, but are not limited to: the ability to produce complex parts, a minimum number of processing steps, minimum crew interaction, high yield - minimum wasted material, reduced gravity compatibility, minimum final finishing, safety, and minimum power consumption. The work presented here shows how the properties of amalgams can be improved by changing particle geometries in conjunction with novel engineering metals.

  10. A new approach to predict the strength of high energy materials.

    PubMed

    Keshavarz, Mohammad Hossein; Ghorbanifaraz, Mohammad; Rahimi, Hadi; Rahmani, Mehdi

    2011-02-15

    This paper presents a new approach to predict the strength of energetic compounds in which there are important classes of high explosives including nitroaromatics, acyclic and cyclic nitramines, nitrate esters and nitroaliphatics. For C(a)H(b)N(c)O(d) compounds, the ratio of carbon to oxygen atoms and the predicted heat of detonation on the basis of the H(2)O-CO(2) arbitrary have been used to calculate the strength of an explosive. The new model can give good predictions for mentioned energetic compounds as determined by the Trauzl test. The novel correlation will be useful in predicting the strength or power of a new energetic compound that has significant potential in the field of explosives and propellants.

  11. Effects of atamp-charging coke making on strength and high temperature thermal properties of coke.

    PubMed

    Zhang, Yaru; Bai, Jinfeng; Xu, Jun; Zhong, Xiangyun; Zhao, Zhenning; Liu, Hongchun

    2013-12-01

    The stamp-charging coke making process has some advantages of improving the operation environment, decreasing fugitive emission, higher gas collection efficiency as well as less environmental pollution. This article describes the different structure strength and high temperature thermal properties of 4 different types of coke manufactured using a conventional coking process and the stamp-charging coke making process. The 4 kinds of cokes were prepared from the mixture of five feed coals blended by the petrography blending method. The results showed that the structure strength indices of coke prepared using the stamp-charging coke method increase sharply. In contrast with conventional coking process, the stamp-charging process improved the coke strength after reaction but had little impact on the coke reactivity index.

  12. Structural optimization of 3D-printed synthetic spider webs for high strength

    NASA Astrophysics Data System (ADS)

    Qin, Zhao; Compton, Brett G.; Lewis, Jennifer A.; Buehler, Markus J.

    2015-05-01

    Spiders spin intricate webs that serve as sophisticated prey-trapping architectures that simultaneously exhibit high strength, elasticity and graceful failure. To determine how web mechanics are controlled by their topological design and material distribution, here we create spider-web mimics composed of elastomeric filaments. Specifically, computational modelling and microscale 3D printing are combined to investigate the mechanical response of elastomeric webs under multiple loading conditions. We find the existence of an asymptotic prey size that leads to a saturated web strength. We identify pathways to design elastomeric material structures with maximum strength, low density and adaptability. We show that the loading type dictates the optimal material distribution, that is, a homogeneous distribution is better for localized loading, while stronger radial threads with weaker spiral threads is better for distributed loading. Our observations reveal that the material distribution within spider webs is dictated by the loading condition, shedding light on their observed architectural variations.

  13. Carbon nanotube yarns with high tensile strength made by a twisting and shrinking method.

    PubMed

    Liu, Kai; Sun, Yinghui; Zhou, Ruifeng; Zhu, Hanyu; Wang, Jiaping; Liu, Liang; Fan, Shoushan; Jiang, Kaili

    2010-01-29

    We report a simple and continuous spinning method that combines twisting and shrinking processes to produce carbon nanotube yarns. In this method, a yarn freshly spun from a super-aligned carbon nanotube array is first twisted and then passes through a volatile solvent for shrinking. The as-produced yarn consists of densely packed carbon nanotubes, and thus has a tensile strength up to about 1 GPa. The tensile strength depends on the diameter and the twisting angle of the yarn. Different kinds of solvents, such as water, ethanol, and acetone, are used to shrink the twisted yarns, and acetone shows the best shrinking effect. The origin of the solvent shrinking effect is investigated. Our method is favorable for continuous mass production of high strength carbon nanotube yarns with a wide range of diameters, especially ultra-thin yarns.

  14. Structural optimization of 3D-printed synthetic spider webs for high strength.

    PubMed

    Qin, Zhao; Compton, Brett G; Lewis, Jennifer A; Buehler, Markus J

    2015-05-15

    Spiders spin intricate webs that serve as sophisticated prey-trapping architectures that simultaneously exhibit high strength, elasticity and graceful failure. To determine how web mechanics are controlled by their topological design and material distribution, here we create spider-web mimics composed of elastomeric filaments. Specifically, computational modelling and microscale 3D printing are combined to investigate the mechanical response of elastomeric webs under multiple loading conditions. We find the existence of an asymptotic prey size that leads to a saturated web strength. We identify pathways to design elastomeric material structures with maximum strength, low density and adaptability. We show that the loading type dictates the optimal material distribution, that is, a homogeneous distribution is better for localized loading, while stronger radial threads with weaker spiral threads is better for distributed loading. Our observations reveal that the material distribution within spider webs is dictated by the loading condition, shedding light on their observed architectural variations.

  15. High-Strength Composite Fabric Tested at Structural Benchmark Test Facility

    NASA Technical Reports Server (NTRS)

    Krause, David L.

    2002-01-01

    Large sheets of ultrahigh strength fabric were put to the test at NASA Glenn Research Center's Structural Benchmark Test Facility. The material was stretched like a snare drum head until the last ounce of strength was reached, when it burst with a cacophonous release of tension. Along the way, the 3-ft square samples were also pulled, warped, tweaked, pinched, and yanked to predict the material's physical reactions to the many loads that it will experience during its proposed use. The material tested was a unique multi-ply composite fabric, reinforced with fibers that had a tensile strength eight times that of common carbon steel. The fiber plies were oriented at 0 and 90 to provide great membrane stiffness, as well as oriented at 45 to provide an unusually high resistance to shear distortion. The fabric's heritage is in astronaut space suits and other NASA programs.

  16. Strength and Conditioning Practices of University and High School Level Cricket Coaches: A South African Context.

    PubMed

    Pote, Lee; Christie, Candice J

    2016-12-01

    Pote, L and Christie, CJ. Strength and conditioning practices of University and high school level cricket coaches: a South African context. J Strength Cond Res 30(12): 3464-3470, 2016-Although the sport of cricket is well established, the strength and conditioning practices of cricket players are not well known. Therefore, the purpose of this study was to examine the current strength and conditioning practices that coaches implement for South African schoolboy and University level cricket players. An online survey, adapted from previous strength and conditioning questionnaires, was sent to 38 schoolboy and 12 University teams that participated in the top competitions in the country (n = 50). Of these, 24 replied indicating a response rate of 48%. Results indicated that although some forms of conditioning, workload monitoring and injury prevention were being implemented, the correct practices were not being administered. Furthermore, it was identified that most coaches had insufficient qualifications and experience to administer the correct training techniques. It was concluded that coaches require further education so that scientifically based training programs can be implemented. This was deemed particularly necessary for adolescent bowlers who are at an increased risk of injury, specifically in the lower back region.

  17. Metallurgical and mechanical properties of laser welded high strength low alloy steel

    PubMed Central

    Oyyaravelu, Ramachandran; Kuppan, Palaniyandi; Arivazhagan, Natarajan

    2016-01-01

    The study aimed at investigating the microstructure and mechanical properties of Neodymium-Doped Yttrium Aluminum Garnet (Nd:YAG) laser welded high strength low alloy (HSLA) SA516 grade 70 boiler steel. The weld joint for a 4 mm thick plate was successfully produced using minimum laser power of 2 kW by employing a single pass without any weld preheat treatment. The micrographs revealed the presence of martensite phase in the weld fusion zone which could be due to faster cooling rate of the laser weldment. A good correlation was found between the microstructural features of the weld joints and their mechanical properties. The highest hardness was found to be in the fusion zone of cap region due to formation of martensite and also enrichment of carbon. The hardness results also showed a narrow soft zone at the heat affected zone (HAZ) adjacent to the weld interface, which has no effect on the weld tensile strength. The yield strength and ultimate tensile strength of the welded joints were 338 MPa and 549 MPa, respectively, which were higher than the candidate metal. These tensile results suggested that the laser welding process had improved the weld strength even without any weld preheat treatment and also the fractography of the tensile fractured samples showed the ductile mode of failure. PMID:27222751

  18. Microstructure control for high strength 9Cr ferritic-martensitic steels

    NASA Astrophysics Data System (ADS)

    Tan, L.; Hoelzer, D. T.; Busby, J. T.; Sokolov, M. A.; Klueh, R. L.

    2012-03-01

    Ferritic-martensitic (F-M) steels with 9 wt.%Cr are important structural materials for use in advanced nuclear reactors. Alloying composition adjustment, guided by computational thermodynamics, and thermomechanical treatment (TMT) were employed to develop high strength 9Cr F-M steels. Samples of four heats with controlled compositions were subjected to normalization and tempering (N&T) and TMT, respectively. Their mechanical properties were assessed by Vickers hardness and tensile testing. Ta-alloying showed significant strengthening effect. The TMT samples showed strength superior to the N&T samples with similar ductility. All the samples showed greater strength than NF616, which was either comparable to or greater than the literature data of the PM2000 oxide-dispersion-strengthened (ODS) steel at temperatures up to 650 °C without noticeable reduction in ductility. A variety of microstructural analyses together with computational thermodynamics provided rational interpretations on the strength enhancement. Creep tests are being initiated because the increased yield strength of the TMT samples is not able to deduce their long-term creep behavior.

  19. Microstructure and Mechanical Properties of Microalloyed High-Strength Transformation-Induced Plasticity Steels

    NASA Astrophysics Data System (ADS)

    Wang, X. D.; Huang, B. X.; Wang, L.; Rong, Y. H.

    2008-01-01

    The high strength of transformation induced plasticity (TRIP) steels with tensile strength from 800 to 1000 MPa were designed based on grain refinement and precipitation strengthening through microalloying with Nb, Nb/V, and Nb/Mo in a Fe-0.2C-1.5Si-1.5Mn cold-rolled TRIP steel. The origins of alloying strengthening for three grades of 860, 950, and 1010 MPa TRIP steels obtained in this work were revealed by the combination of Thermo-Calc and transmission electron microscopy (TEM). The addition of Nb in Nb, Nb/V, and Nb/Mo TRIP steels can effectively refine the austenite grain in the hot-rolled process by the NbC carbides retarding austenite recrystallization and, in turn, refine final microstructure after intercritical annealing. The addition of Nb/V can precipitate partially fine and dispersive (Nb,V)C carbides in ferrite grains instead of coarse NbC carbides; therefore, the precipitation strengthening plays an important role in the increase of TRIP steel strength. The addition of Nb/Mo cannot only precipitate fully fine and dispersive (Nb,Mo)C carbides in ferrite grains but also increase the volume fraction of bainite accompanying the decrease of volume fraction of ferrite, leading to the drastic increase of both the yield strength and tensile strength.

  20. Radiation Hardening of Computers

    NASA Technical Reports Server (NTRS)

    Nichols, D. K.; Smith, L. S.; Zoutendyk, J. A.; Giddings, A. E.; Hewlett, F. W.; Treece, R. K.

    1986-01-01

    Single-event upsets reduced by use of oversize transistors. Computers made less susceptible to ionizing radiation by replacing bipolar integrated circuits with properly designed, complementary metaloxide-semiconductor (CMOS) circuits. CMOS circuit chips made highly resistant to single-event upset (SEU), especially when certain feedback resistors are incorporated. Redesigned chips also consume less power than original chips.

  1. High-velocity frictional strength across the Tohoku-Oki megathrust determined from surface drilling torque

    NASA Astrophysics Data System (ADS)

    Ujiie, Kohtaro; Inoue, Tomoya; Ishiwata, Junya

    2016-03-01

    High-velocity frictional strength is one of the primary factors controlling earthquake faulting. The Japan Trench Fast Drilling Project drilled through the shallow plate boundary fault, where displacement was ~50 m during the 2011 Tohoku-Oki earthquake. To determine downhole frictional strength, we analyzed the surface drilling torque data acquired at rotation rates equivalent to seismic slip rates (0.8-1.3 m/s). The results show a clear contrast in high-velocity frictional strength across the plate boundary fault: the apparent friction coefficient of frontal prism sediments (hemipelagic mudstones) in the hanging wall is 0.1-0.3, while that of the underthrust sediments (mudstone, laminar pelagic claystone, and chert) in the footwall increases to 0.2-0.4. The apparent friction coefficient of the smectite-rich pelagic clay in the plate boundary fault is 0.08-0.19, which is consistent with that determined from high-velocity (1.1-1.3 m/s) friction experiments. This suggests that surface drilling torque is useful in obtaining downhole frictional strength.

  2. High Temperature Strength of YSZ Joints Brazed with Palladium Silver Copper Oxide Filler Metals

    SciTech Connect

    Darsell, Jens T.; Weil, K. Scott

    2010-06-09

    The Ag-CuOx system is being investigated as potential filler metals for use in air brazing high-temperature electrochemical devices such as solid oxide fuel cells and gas concentrators. The current study examines the effects of palladium addition on the high temperature joint strength of specimens prepared from yttria stabilized zirconia (YSZ) bars brazed with the binary Ag-CuOx, and 15Pd-Ag-CuO. It was found that while the binary Ag-CuOx system exhibits stronger room temperature strength than the 15Pd system the strength is reduced to values equivalent of the 15Pd system at 800°C. The 15Pd system exhibits a lower ambient temperature strength that is retained at 800°C. In both systems the failure mechanism at high temperature appears to be peeling of the noble metal component from the oxide phases and tearing through the noble metal phase whereas sufficient adhesion is retained at lower temperatures to cause fracture of the YSZ substrate.

  3. Microstructural effects on the springback of advanced high-strength steel

    NASA Astrophysics Data System (ADS)

    Gan, Wei; Babu, S. S.; Kapustka, Nick; Wagoner, Robert H.

    2006-11-01

    The application of advanced high-strength steels (AHSS) has been growing rapidly in the automotive industry. Because of their high-strength, thinner sheet metals can be used for body components to achieve both weight savings and increased safety. However, this will lead to greater springback deviation from design after the forming operation. Fundamental understanding and prediction of springback are required for springback compensation and tooling design. While various types of continuum mechanics based models have been proposed to simulate the mechanical behavior of advanced high-strength steels, few of them consider microstructural effects such as material heterogeneity. In this study, through sheet thickness strength variation has been observed in DP 780 and TRIP 780 steels. Finite-element simulation indicates that the through thickness effect (TTE) can have a significant impact on the springback behavior of these sheet metals. This is verified through our experimental work using draw-bend testing. The results suggest that microstructural effects should be considered to accurately simulate springback of AHSS. Based on these results, implications of different microstructural designs will be discussed.

  4. Notch fatigue behavior: Metallic glass versus ultra-high strength steel

    PubMed Central

    Wang, X. D.; Qu, R. T.; Wu, S. J.; Duan, Q. Q.; Liu, Z. Q.; Zhu, Z. W.; Zhang, H. F.; Zhang, Z. F.

    2016-01-01

    Studying the effect of notch on the fatigue behavior of structural materials is of significance for the reliability and safety designing of engineering structural components. In this work, we conducted notch fatigue experiments of two high-strength materials, i.e. a Ti32.8Zr30.2Ni5.3Cu9Be22.7 metallic glass (MG) and a 00Ni18Co15Mo8Ti ultra-high strength steel (CM400 UHSS), and compared their notch fatigue behavior. Experimental results showed that although both the strength and plasticity of the MG were much lower than those of the UHSS, the fatigue endurance limit of the notched MG approached to that of the notched UHSS, and the fatigue ratio of the notched MG was even higher. This interesting finding can be attributed to the unique shear banding mechanism of MG. It was found that during fatigue process abundant shear bands formed ahead of the notch root and in the vicinity of the crack in the notched MG, while limited plastic deformation was observed in the notched UHSS. The present results may improve the understanding on the fatigue mechanisms of high-strength materials and offer new strategies for structural design and engineering application of MG components with geometrical discontinuities. PMID:27752136

  5. Notch fatigue behavior: Metallic glass versus ultra-high strength steel.

    PubMed

    Wang, X D; Qu, R T; Wu, S J; Duan, Q Q; Liu, Z Q; Zhu, Z W; Zhang, H F; Zhang, Z F

    2016-10-18

    Studying the effect of notch on the fatigue behavior of structural materials is of significance for the reliability and safety designing of engineering structural components. In this work, we conducted notch fatigue experiments of two high-strength materials, i.e. a Ti32.8Zr30.2Ni5.3Cu9Be22.7 metallic glass (MG) and a 00Ni18Co15Mo8Ti ultra-high strength steel (CM400 UHSS), and compared their notch fatigue behavior. Experimental results showed that although both the strength and plasticity of the MG were much lower than those of the UHSS, the fatigue endurance limit of the notched MG approached to that of the notched UHSS, and the fatigue ratio of the notched MG was even higher. This interesting finding can be attributed to the unique shear banding mechanism of MG. It was found that during fatigue process abundant shear bands formed ahead of the notch root and in the vicinity of the crack in the notched MG, while limited plastic deformation was observed in the notched UHSS. The present results may improve the understanding on the fatigue mechanisms of high-strength materials and offer new strategies for structural design and engineering application of MG components with geometrical discontinuities.

  6. Notch fatigue behavior: Metallic glass versus ultra-high strength steel

    NASA Astrophysics Data System (ADS)

    Wang, X. D.; Qu, R. T.; Wu, S. J.; Duan, Q. Q.; Liu, Z. Q.; Zhu, Z. W.; Zhang, H. F.; Zhang, Z. F.

    2016-10-01

    Studying the effect of notch on the fatigue behavior of structural materials is of significance for the reliability and safety designing of engineering structural components. In this work, we conducted notch fatigue experiments of two high-strength materials, i.e. a Ti32.8Zr30.2Ni5.3Cu9Be22.7 metallic glass (MG) and a 00Ni18Co15Mo8Ti ultra-high strength steel (CM400 UHSS), and compared their notch fatigue behavior. Experimental results showed that although both the strength and plasticity of the MG were much lower than those of the UHSS, the fatigue endurance limit of the notched MG approached to that of the notched UHSS, and the fatigue ratio of the notched MG was even higher. This interesting finding can be attributed to the unique shear banding mechanism of MG. It was found that during fatigue process abundant shear bands formed ahead of the notch root and in the vicinity of the crack in the notched MG, while limited plastic deformation was observed in the notched UHSS. The present results may improve the understanding on the fatigue mechanisms of high-strength materials and offer new strategies for structural design and engineering application of MG components with geometrical discontinuities.

  7. The role of phosphorus in cold work embrittlement in Ti and Ti+Nb stabilized high strength ultra-low carbon steels

    NASA Astrophysics Data System (ADS)

    Rege, Jayanta Shantaram

    segregation of P to the ferrite grain boundaries in the as-coiled condition which was believed to be due to the presence of Nb on the grain boundaries. The drop weight tests conducted to determine the CWE resistance confirmed that the high P-containing steels exhibited higher transition temperatures, i.e., poor CWE resistance, than the low P-containing steels. The presence of the Nb on the ferrite grain boundaries improved the CWE resistance which was believed to be due to the increase in the grain boundary cohesion, an effect similar to boron. This study also revealed that the segregation of P to the ferrite grain boundaries results in an increase in the yield strength of the ULC steels by the grain boundary hardening mechanism. Thus, both high strength and good CWE resistance cannot be concomitantly achieved by the addition of phosphorus. The effect of P on the textures and formability properties was also studied.

  8. Temperature Dependence of Sound Velocity in High-Strength Fiber-Reinforced Plastics

    NASA Astrophysics Data System (ADS)

    Nomura, Ryuji; Yoneyama, Keiichi; Ogasawara, Futoshi; Ueno, Masashi; Okuda, Yuichi; Yamanaka, Atsuhiko

    2003-08-01

    Longitudinal sound velocity in unidirectional hybrid composites or high-strength fiber-reinforced plastics (FRPs) was measured along the fiber axis over a wide temperature range (from 77 K to 420 K). We investigated two kinds of high-strength crystalline polymer fibers, polyethylene (Dyneema) and polybenzobisoxazole (Zylon), which are known to have negative thermal expansion coefficients and high thermal conductivities along the fiber axis. Both FRPs had very high sound velocities of about 9000 m/s at low temperatures and their temperature dependences were very strong. Sound velocity monotonically decreased with increasing temperature. The temperature dependence of sound velocity was much stronger in Dyneema-FRP than in Zylon-FRP.

  9. High-strength and thermally stable bulk nanolayered composites due to twin-induced interfaces.

    PubMed

    Zheng, Shijian; Beyerlein, Irene J; Carpenter, John S; Kang, Keonwook; Wang, Jian; Han, Weizhong; Mara, Nathan A

    2013-01-01

    Bulk nanostructured metals can attribute both exceptional strength and poor thermal stability to high interfacial content, making it a challenge to utilize them in high-temperature environments. Here we report that a bulk two-phase bimetal nanocomposite synthesised via severe plastic deformation uniquely possesses simultaneous high-strength and high thermal stability. For a bimetal spacing of 10 nm, this composite achieves an order of magnitude increase in hardness of 4.13 GPa over its constituents and maintains it (4.07 GPa), even after annealing at 500 °C for 1 h. It owes this extraordinary property to an atomically well-ordered bimaterial interface that results from twin-induced crystal reorientation, persists after extreme strains and prevails over the entire bulk. This discovery proves that interfaces can be designed within bulk nanostructured composites to radically outperform previously prepared bulk nanocrystalline materials, with respect to both mechanical and thermal stability.

  10. Ideal pure shear strength of aluminum and copper.

    PubMed

    Ogata, Shigenobu; Li, Ju; Yip, Sidney

    2002-10-25

    Although aluminum has a smaller modulus in [111]<112> shear than that of copper, we find by first-principles calculation that its ideal shear strength is larger because of a more extended deformation range before softening. This fundamental behavior, along with an abnormally high intrinsic stacking fault energy and a different orientation dependence on pressure hardening, are traced to the directional nature of its bonding. By a comparative analysis of ion relaxations and valence charge redistributions in aluminum and copper, we arrive at contrasting descriptions of bonding characteristics in these two metals that can explain their relative strength and deformation behavior.

  11. SITE demonstration of the Zenogem{trademark} technology to treat high strength wastewaters

    SciTech Connect

    Sullivan, D.; Merdinger, M.; Kosco, W.

    1995-10-01

    High strength organic wastewaters are encountered at hazardous waste sites in the form of leachate and in some cases groundwater. The ZenoGem{trademark} Process is designed to remove biodegradable materials, including most organic contaminants, from wastewater to produce a high quality effluent. This technology was accepted into EPA`s Superfund Innovative Technology Evaluation (SITE) program in summer 1992; this paper summarizes the technology demonstration performed at a Superfund site in 1994.

  12. Stress corrosion cracking of several high strength ferrous and nickel alloys

    NASA Technical Reports Server (NTRS)

    Nelson, E. E.

    1971-01-01

    The stress corrosion cracking resistance of several high strength ferrous and nickel base alloys has been determined in a sodium chloride solution. Results indicate that under these test conditions Multiphase MP35N, Unitemp L605, Inconel 718, Carpenter 20Cb and 20Cb-3 are highly resistant to stress corrosion cracking. AISI 410 and 431 stainless steels, 18 Ni maraging steel (250 grade) and AISI 4130 steel are susceptible to stress corrosion cracking under some conditions.

  13. Improving UV Resistance of High Strength Fibers Used In Large Scientific Balloons

    NASA Technical Reports Server (NTRS)

    Said, M.; Gupta, A.; Seyam, A.; Mock, G.; Theyson, T.

    2004-01-01

    For the last three decades, NASA has been involved in the development of giant balloons that are capable of lifting heavy payloads of equipment (such as large telescopes and scientific instruments) to the upper atmosphere. While the use of such balloons has led to scientific discoveries, the demand for competitive science payloads and observational programs continues to rise. The NASA Balloon Program Office has entered a new phase of research to develop an Ultra Long Duration Balloon (ULDB) that will lift payloads of up to 3,600 kg to altitudes of up to 40 km. The flight duration is targeted to ranges between 30 to 100 days. Attaining these target durations requires the development of a super-pressure balloon design. The use of textile structures have already been established in these missions in the form of high strength tendons essential for the super pressure pumpkin design. Unfortunately, high strength fibers lose significant strength upon exposure to Ultra Violet (UV) radiation. Such UV degradation poses a serious challenge for the development of the ULDB. To improve the mission performance of the ULDB, new methods for protecting the tendons from the environmental effects need to be developed. NASA and NC State University College of Textiles are undertaking a research program to address these issues. Four tracks have been identified to prepare finishes that are believed to enhance the resistance of high strength fibers to UV. These tracks are: (a) self-polymerizing, (b) diffusion application, (c) polymer-filled with 30-40% UV absorber, and (d) combination of dyeing plus surface application. Four high performance fibers have been selected for this research investigation. These are Vectran (trademark), Spectra (trademark), Kevlar (trademark) and, PBO (Zylon (trademark)). This work will address the current progress of evaluating the performance of the UV finishes. This will be accomplished by comparing the tensile properties (strength, breaking elongation

  14. Theory of Strength and High-Rate Plasticity in BCC Metals Laser-Driven to High Pressures

    NASA Astrophysics Data System (ADS)

    Rudd, Robert E.; Barton, N. R.; Cavallo, R. M.; Hawreliak, J. A.; Maddox, B. R.; Park, H.-S.; Prisbrey, S. T.; Remington, B. A.; Comley, A. J.; Ross, P. W.; Brickner, N.

    2012-10-01

    High-rate plastic deformation is the subject of increasing experimental activity. High energy laser platforms such as those at the National Ignition Facility and the Laboratory for Laser Energetics offer the possibility to study plasticity at extremely high rates in shock waves and, importantly, in non-shock ramp-compression waves. Here we describe the theory of high-rate deformation of metals and how high energy lasers can be, and are, used to study the mechanical strength of materials under extreme conditions. Specifically, we describe how LLNL's multiscale strength model has been used to interpret the microscopic plastic flow in laser-driven Rayleigh-Taylor strength experiments, and how molecular dynamics (MD) and plasticity theory have been used to help understand in-situ diffraction based strength experiments for tantalum. The multiscale model provides information about the dislocation flow associated with plasticity and makes predictions that are compared with the experimental in-situ radiography of the Rayleigh-Taylor growth rate. We also use multi-million atom MD simulations inform the analytic theory of 1D to 3D plastic relaxation and compare to diffraction.

  15. Continuous Hardening During Isothermal Aging at 723 K (450 °C) of a Precipitation Hardening Stainless Steel

    NASA Astrophysics Data System (ADS)

    Celada-Casero, Carola; Chao, Jesús; Urones-Garrote, Esteban; San Martin, David

    2016-11-01

    The isothermal aging behavior of a cold-rolled precipitation hardening stainless steel has been studied at 723 K (450 °C) for holding times up to 72 hours. The precipitation hardening has been investigated using microhardness Vickers (Hv), thermoelectric power (TEP) measurements, and tensile testing. Microhardness compared to TEP measurements is more sensitive to detect the initial stages of aging. Two precipitation regimes have been observed: the first one related to the formation of Cu-clusters for aging times below 1 hour and a second one associated with formation of Ni-rich precipitates. The results show that the material exhibits an outstanding continuous age strengthening response over the aging time investigated, reaching a hardness of 710 ± 4 HV1 and an ultimate tensile strength ( σ UTS) of 2.65 ± 0.02 GPa after 72 hours. Engineering stress-plastic strain curves reveal that the strength increases and the ductility decreases as the aging time increases. However, after prolonged holding times (24-72 hours) and, although small, a rise in both the strength and the total elongation is observed. The precipitation kinetics can be well predicted over the entire range of aging times by the Johnson-Mehl-Avrami-Kolmogorov (JMAK) equation. Finally, a reliable linear hardness-yield strength correlation has been found, which enables a rapid evaluation of the strength from bulk hardness measurements.

  16. High Strength and Compatible Aluminum Alloy for Hydrogen-Peroxide Fuel Tanks

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2004-01-01

    This paper describes the development of a new high strength and Hydrogen Peroxide (HP) propellant compatible aluminum alloy for NASA Hyper-X vehicle's fuel tanks and structures. The tensile strength of the new alloy is more than 3 times stronger than the conventional 5254 alloy while it still maintains HP compatibility similar to 5254 (Class 1 category). The alloy development strategy consists of selecting certain rare earth and transition metals, with unique electrochemical properties, that will not act as catalysts to decompose liquid HP at the atomic level. Such elements will added to the aluminum alloy and the mixture will be cast and rolled into thin sheet metals. Test coupons are machined from sheet metals for HP long-term exposure testing and mechanical properties testing. In addition, the ability to weld the new alloy using Friction Stir Welding has also been explored. Currently, aluminum alloy 5254 is the state-of-the-art material for HP storage, but its yield strength is very low (420 ksi) and may not be suitable for the development of light-weight fuel tanks for Hyper-X vehicles. The new high strength and HP compatible alloy could represent an enabling material technology for NASA's Hyper-X vehicles, where flight weight reduction is a critical requirement. These X-planes are currently under studied as air-breathing hypersonic research vehicles featuring a lifting body configuration with a Rocket Based Combined Cycle (RBCC) engine system.

  17. Improved Tensile Adhesion Specimens for High Strength Epoxy Systems in Aerospace Applications

    NASA Technical Reports Server (NTRS)

    Haddock, M. Reed; McLennan, Michael L.

    2000-01-01

    An improved tensile adhesion button has been designed and tested that results in higher measured tensile adhesion strength while providing increased capability for testing high strength epoxy adhesive systems. The best attributes of two well-established tensile button designs were combined and refined into an optimized tensile button. The most significant design change to the tensile button was to improve alignment of the bonded tensile button specimens during tensile testing by changing the interface between the tensile button and the tensile test machine. The established or old button design uses a test fixture that pulls from a grooved annulus or anvil head while the new button design pulls from a threaded hole in the centerline of the button. Finite element (FE) analysis showed that asymmetric loading of the established anvil head tensile button significantly increases the stress concentration in the adhesive, causing failure at lower tensile test loads. The new tensile button was designed to eliminate asymmetric loading and eliminate misalignment sensitivity. Enhanced alignment resulted in improved tensile adhesion strength measurement up to 13.8 MPa (2000psi) over the established button design. Another design change increased the capability of the button by increasing the threaded hole diameter allowing it to test high strength epoxy systems up to 85 MPa(less than 12,000 psi). The improved tensile button can be used in button- to-button or button-to-panel configurations.

  18. Behavior Of A Confined Tension Lap Splice In High-Strength Reinforced Concrete Beams

    NASA Astrophysics Data System (ADS)

    Abdel-Kareem, Ahmed H.; Abousafa, Hala; El-Hadidi, Omaia S.

    2015-09-01

    The results of an experimental program conducted on seventeen simply supported concrete beams to study the effect of transverse reinforcement on the behavior of the lap splice of a steel reinforcement in tension zones in high-strength concrete beams are presented. The parameters included in the experimental program were the concrete compressive strength, the lap splice length, the amount of transverse reinforcement provided within the splice region, and the shape of the transverse reinforcement around the spliced bars. The experimental results showed that the displacement ductility increased and the mode of failure changed from a splitting bond failure to a flexural failure when the amount of the transverse reinforcement in the splice region increased, and the compressive strength increased up to 100 MPa. The presence of the transverse reinforcement around the spliced bars had a pronounced effect on increasing the ultimate load, the ultimate deflection, and the displacement ductility. The prediction of maximum steel stresses for spliced bars using the ACI 318-05 building code was compared with the experimental results. The comparison showed that the effect of the transverse reinforcement around spliced bars has to be considered into the design equations for lap splice length in high-strength concrete beams.

  19. Study on technology of high-frequency pulsed magnetic field strength measurement.

    PubMed

    Chen, Yi-Mei; Liu, Zhi-Peng; Yin, Tao

    2012-01-01

    High-frequency transient weak magnetic field is always involved in researches about biomedical engineering field while common magnetic-field sensors cannot work properly at frequencies as high as MHz. To measure the value of MHz-level weak pulsed magnetic-field strength accurately, this paper designs a measurement and calibration method for pulsed magnetic-field. In this paper, a device made of Nonferromagnetic material was independently designed and applied to pulsed magnetic field measurement. It held an accurately relative position between the magnetic field generating coil and the detecting coil. By applying a sinusoidal pulse to the generator, collecting the induced electromotive force of the detector, the final magnetic field strength was worked out through algorithms written in Matlab according to Faraday's Law. Experiments were carried out for measurement and calibration. Experiments showed that, under good stability and consistency, accurate measurement of magnetic-field strength of a sinepulse magnetic-field can be achieved, with frequency at 0.5, 1, 1.5 MHz and strength level at micro-Tesla. Calibration results carried out a measuring relative error about 2.5%.

  20. Prediction of compression strength of high performance concrete using artificial neural networks

    NASA Astrophysics Data System (ADS)

    Torre, A.; Garcia, F.; Moromi, I.; Espinoza, P.; Acuña, L.

    2015-01-01

    High-strength concrete is undoubtedly one of the most innovative materials in construction. Its manufacture is simple and is carried out starting from essential components (water, cement, fine and aggregates) and a number of additives. Their proportions have a high influence on the final strength of the product. This relations do not seem to follow a mathematical formula and yet their knowledge is crucial to optimize the quantities of raw materials used in the manufacture of concrete. Of all mechanical properties, concrete compressive strength at 28 days is most often used for quality control. Therefore, it would be important to have a tool to numerically model such relationships, even before processing. In this aspect, artificial neural networks have proven to be a powerful modeling tool especially when obtaining a result with higher reliability than knowledge of the relationships between the variables involved in the process. This research has designed an artificial neural network to model the compressive strength of concrete based on their manufacturing parameters, obtaining correlations of the order of 0.94.