Science.gov

Sample records for hardened steel balls

  1. Steels with controlled hardenability for induction hardening

    NASA Astrophysics Data System (ADS)

    Shepelyakovskii, K. Z.

    1980-07-01

    Steels of the CH and LH type developed in the Soviet Union permit the use of a new method of induction hardening — bulk-surface hardening — and efficient utilization of the high-strength conditions (σb = 230-250 kgf/mm2). These steels make it possible to improve the structural strength, operating characteristics, service life, and reliability of critical heavily loaded machine parts. At the same time, CH steels make it possible to reduce by a factor of 2-3 the quantity of alloying elements, reduce the electrical energy for heat treatment, and completely exclude the cost of quenching oil for heat treatment in automatic equipment with high labor productivity, while retaining good working conditions. All this leads to substantial savings in production and operation. For example, when transmission gears (cylindrical and conical) are manufactured from LH steels the annual savings amount to more than 700,000 rubles at two automobile plants. Machine parts of CH steels — half axles and bearings in railway cars —have saved respectively six and four million rubles annually. The introduction of controlled-hardenability steels for induction hardening is a necessary condition for technological progress in machine construction and metallurgy.

  2. Strain hardening of steel EP836

    SciTech Connect

    Lyadskaya, A.A.; Lappa, R.M.; Spuskanyuk, V.Z.

    1986-03-01

    The authors investigate the effect of different combinations of cold hydraulic pressing and heat treatment on the physical and mechanical properties of steel EP836 (03N17K10V10MT), containing 0.03% C, 16-17% Ni, 10-11.5% Co, 9.5-11.5% W, 1% Ti, 1% Mo, and 0.15% A1. Deformation of the unaged steel resulted in insignificant hardening without a decrease in plasticity; this agrees with the results of investigations of other steels of this class.

  3. ELECTROMAGNETIC INSPECTION OF HARDENED STEEL.

    DTIC Science & Technology

    heat treat methods (no carbon added to the surface), and (2) The determination of through hardness or tempering temperature history of Stentor tool...effectiveness of phase sensitive and harmonic eddy current test methods for determining tempering temperature history of 4340 and Stentor tool steels was...showed that tempering temperature history of 4340 and Stentor steel can be determined for all temperatures (265 F to 820 F) used for specimen preparation on this program.

  4. Precipitation hardening in 350 grade maraging steel

    SciTech Connect

    Viswanathan, U.K. . Radiometallurgy Div.); Dey, G.K. . Metallurgy Division); Asundi, M.K. )

    1993-11-01

    Evolution of microstructure in 350 grade commercial maraging steel has been examined. In the earlier stages of aging, the strengthening phases are formed by the heterogeneous precipitation, and these phases have been identified as intermetallic compounds of the Ni[sub 3] (Ti, Mo) and Fe[sub 2]Mo types. The kinetics of precipitation are studied in terms of the activation energy by carrying out isothermal hardness measurements of aged material. The mechanical properties in the peak-aged and overaged conditions were evaluated and the flow behavior examined. The overaging behavior of the steel has been studied and the formation of austenite of different morphologies identified. The crystallography of the austenite has been examined in detail. From the microstructural examination of peak-aged and deformed samples, it could be inferred that the dislocation-precipitate interaction is by precipitate shearing. Increased work hardening of the material in the overaged condition was suggestive of looping of precipitates by dislocations.

  5. Feasibility of Underwater Friction Stir Welding of Hardenable Alloy Steel

    DTIC Science & Technology

    2010-12-01

    bead-on-plate FSW traverses, approximately 64 inches (1.6 m) in total length, on 0.25 inch (6.4 mm) thick plates of a hardenable alloy steel . The...base plate. Based on preliminary findings, FSW of hardenable alloy steel is a feasible process and should be further researched and refined. 15...v ABSTRACT The objective of this thesis is to determine whether friction stir welding ( FSW ) is a feasible welding process for steels in an

  6. Zinc coated sheet steel for press hardening

    NASA Astrophysics Data System (ADS)

    Ghanbari, Zahra N.

    Galvanized steels are of interest to enhance corrosion resistance of press-hardened steels, but concerns related to liquid metal embrittlement have been raised. The objective of this study was to assess the soak time and temperature conditions relevant to the hot-stamping process during which Zn penetration did or did not occur in galvanized 22MnB5 press-hardening steel. A GleebleRTM 3500 was used to heat treat samples using hold times and temperatures similar to those used in industrial hot-stamping. Deformation at both elevated temperature and room temperature were conducted to assess the coating and substrate behavior related to forming (at high temperature) and service (at room temperature). The extent of alloying between the coating and substrate was assessed on undeformed samples heat treated under similar conditions to the deformed samples. The coating transitioned from an α + Gamma1 composition to an α (bcc Fe-Zn) phase with increased soak time. This transition likely corresponded to a decrease in availability of Zn-rich liquid in the coating during elevated temperature deformation. Penetration of Zn into the substrate sheet in the undeformed condition was not observed for any of the processing conditions examined. The number and depth of cracks in the coating and substrate steel was also measured in the hot-ductility samples. The number of cracks appeared to increase, while the depth of cracks appeared to decrease, with increasing soak time and increasing soak temperature. The crack depth appeared to be minimized in the sample soaked at the highest soak temperature (900 °C) for intermediate and extended soak times (300 s or 600 s). Zn penetration into the substrate steel was observed in the hot-ductility samples soaked at each hold temperature for the shortest soak time (10 s) before being deformed at elevated temperature. Reduction of area and elongation measurements showed that the coated sample soaked at the highest temperature and longest soak time

  7. Stress corrosion cracking evaluation of precipitation-hardening stainless steel

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1970-01-01

    Accelerated test program results show which precipitation hardening stainless steels are resistant to stress corrosion cracking. In certain cases stress corrosion susceptibility was found to be associated with the process procedure.

  8. Weldable, age hardenable, austenitic stainless steel

    DOEpatents

    Brooks, J.A.; Krenzer, R.W.

    1975-07-22

    An age hardenable, austenitic stainless steel having superior weldability properties as well as resistance to degradation of properties in a hydrogen atmosphere is described. It has a composition of from about 24.0 to about 34.0 weight percent (w/o) nickel, from about 13.5 to about 16.0 w/o chromium, from about 1.9 to about 2.3 w/o titanium, from about 1.0 to about 1.5 w/ o molybdenum, from about 0.01 to about 0.05 w/o carbon, from about 0 to about 0.25 w/o manganese, from about 0 to about 0.01 w/o phosphorous and preferably about 0.005 w/o maximum, from about 0 to about 0.010 w/o sulfur and preferably about 0.005 w/o maximum, from about 0 to about 0.25 w/o silicon, from about 0.1 to about 0.35 w/o aluminum, from about 0.10 to about 0.50 w/o vanadium, from about 0 to about 0.0015 w/o boron, and the balance essentially iron. (auth)

  9. Transformation hardening of steel sheet for automotive applications

    NASA Astrophysics Data System (ADS)

    Takechi, H.

    2008-12-01

    Among high-strength steels, transformation hardening steels such as dual-phase (DP) steel and transformation-induced plasticity (TRIP) steel offer a superior relationship between tensile strength (TS) and elongation (El) on a commercial scale. As demand has grown for lighter-weight automobiles, so also has the demand for higher TS, lower yield ratio, and higher hole expansion ratio grown. Recently DP steel has been developed with precipitation hardening and grain refining by TiC. A new TRIP steel composed of 5Mn-2Si and control-rolled with niobium addition suggests the formation of retained austenite ( γ R ) as much as 30% and TS × El = 3,000 kgf/mm2·%.

  10. Elastic constant versus temperature behavior of three hardened maraging steels

    NASA Technical Reports Server (NTRS)

    Ledbetter, H. M.; Austin, M. W.

    1985-01-01

    Elastic constants of three maraging steels were determined by measuring ultrasonic velocities. Annealed steels show slightly lower bulk moduli and considerably lower shear moduli than hardened steels. All the elastic constants (Young's modulus, shear modulus, bulk modulus and Poisson's ratio) show regular temperature behavior between 76 and 400 K. Young's modulus and the shear modulus increase with increasing yield strength, but the bulk modulus and Poisson's ratio are relatively unchanged. Elastic anisotropy is quite small.

  11. Variations in the Bainite Hardenability of ASTM A723 Steel

    DTIC Science & Technology

    1987-05-01

    REFERENCES 10 TABLES I. CHEMICAL ANALYSIS OF SAMPLES FROM ESR , CONVENTIONALLY REFINED, 5 AND CALCIUM TREATED STEELS II. COMPARISON OF LABORATORY...balnite formation is detected in the ESR refined sample. However, our survey of A723 steels from a number of suppliers who employ various refining tech...hardenability steels that we have analyzed have nickel concentrations near two percent. The ESR sample is typical of alloys that we classify as high

  12. Description of full-range strain hardening behavior of steels.

    PubMed

    Li, Tao; Zheng, Jinyang; Chen, Zhiwei

    2016-01-01

    Mathematical expression describing plastic behavior of steels allows the execution of parametric studies for many purposes. Various formulas have been developed to characterize stress strain curves of steels. However, most of those formulas failed to describe accurately the strain hardening behavior of steels in the full range which shows various distinct stages. For this purpose, a new formula is developed based on the well-known Ramberg-Osgood formula to describe the full range strain hardening behavior of steels. Test results of all the six types of steels show a three-stage strain hardening behavior. The proposed formula can describe such behavior accurately in the full range using a single expression. The parameters of the formula can be obtained directly and easily through linear regression analysis. Excellent agreements with the test data are observed for all the steels tested. Furthermore, other formulas such as Ludwigson formula, Gardner formula, UGent formula are also applied for comparison. Finally, the proposed formula is considered to have wide suitability and high accuracy for all the steels tested.

  13. Linear Friction Welding Process Model for Carpenter Custom 465 Precipitation-Hardened Martensitic Stainless Steel

    DTIC Science & Technology

    2014-04-11

    Carpenter Custom 465 precipitation-hardened martensitic stainless steel to develop a linear friction welding (LFW) process model for this material...Model for Carpenter Custom 465 Precipitation-Hardened Martensitic Stainless Steel The views, opinions and/or findings contained in this report are...Carpenter Custom 465 precipitation-hardened martensiticstainless steel , linear friction welding, process modeling REPORT DOCUMENTATION PAGE 11

  14. Secondary hardening steel having improved combination of hardness and toughness

    DOEpatents

    Parker, Earl R.; Zackay, Victor F.; Bhat, Manjeshwar S.; Garrison, Jr., Warren M.

    1979-01-01

    A secondary hardening alloy steel composition consisting essentially of about 0.25-0.5% carbon, about 0.5-1.0% manganese, about 1.5-3.0% nickel, about 0-1.0% chromium, about 1.75-2.5% molybdenum, about 0-0.4% vanadium, and an additive selected from about 1-3% aluminum and a combination of at least about 1% aluminum and at least about 1% silicon for a combined Al+Si content of about 2-4%, the balance being iron and impurity elements. The present steel composition has the following characteristics: it exhibits a flat tempering response, it is hardenable upon tempering to a Rockwell C hardness of at least 50, and it has an improved combination of hardness vs. toughness properties after tempering in the secondary hardening range. A method of preparation is also described.

  15. Surface hardening of steel by laser and electron beam. (Latest citations from METADEX). Published Search

    SciTech Connect

    Not Available

    1994-09-01

    The bibliography contains citations concerning electron beam hardening of steels and alloys. Among the materials surface hardened are carbon and alloy steels, aircraft spur gears, nitrocarburized steel, turbine blades, titanium-carbon steel, titanium, and rolling bearings. Effect of transformation plasticity on residual stress fields in laser surface hardening treatment is also examined. (Contains a minimum of 93 citations and includes a subject term index and title list.)

  16. Surface hardening of steel by laser and electron beam. (Latest citations from Metadex). Published Search

    SciTech Connect

    1996-08-01

    The bibliography contains citations concerning electron beam hardening of steels and alloys. Among the materials surface hardened are carbon and alloy steels, aircraft spur gears, nitrocarburized steel, turbine blades, titanium-carbon steel, titanium, and rolling bearings. Effect of transformation plasticity on residual stress fields in laser surface hardening treatment is also examined.(Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  17. Comparative Structural Strength Research of Hardened Carbon Steel and Hot-Rolled Alloy Steel

    NASA Astrophysics Data System (ADS)

    Bogomolov, A. V.; Zhakupov, A. N.; Kanayev, A. T.; Sikach, I. A.; Tugumov, K. K.

    2016-08-01

    Experiments on quantitative evaluation of fatigue strength showed that St5ps and St5sp carbon steels with A400 strength class can be fully applied for erection of constructions and buildings having cyclical loads during operation. Study of corrosion resistance of hardened carbon steel in comparison with hot-rolled alloy steel consists in difference in structures and hence, difference in intensity of electric and chemical processes featuring presence of steel in concrete. Structure of St5sp steel with A400 strength class in surface area has significantly less corrosion rate than ferritic-perlitic structure of 35GS steel with A400 strength class.

  18. Magnetic hardening of high-energy ball-milled nanocrystalline LaMn 2Si 2

    NASA Astrophysics Data System (ADS)

    Elmali, Ayhan; Tekerek, Simsek; Dincer, Ilker; Elerman, Yalcin; Theissmann, Ralf; Ehrenberg, Helmut; Fuess, Hartmut

    Nanocrystalline LaMn 2Si 2 powders have been obtained by high-energy ball milling for 30 min from bulk alloys. After milling a high coercivity about 6 kOe is observed at 10 K in contrast to neglectable coercivity for the bulk LaMn 2Si 2 at 5 K. The average grain size of the optimum particles which is obtained from X-ray diffraction pattern and HRTEM picture is about 20 nm. The magnetic hardening is observed for the nanocrystalline LaMn 2Si 2, reflected in the coercivity field strength of 6 kOe at 10 K.

  19. Foreign Object Damage by Steel Ball Projectiles in a SiC/SiC Ceramic Matrix Composite at Ambient and Elevated Temperatures

    DTIC Science & Technology

    2008-04-29

    Hardened (HRC≥60) chrome steel balls with a diameter of 1.59 mm were inserted into a 300-mm long gun barrel with an inner diameter of 1.59 mm. A...b) 1316°C NAWCADPAX/TR-2008/3 12 completely separated from the specimen. The specimen was in 2-mm thick disk and subjected to 1.59-mm steel ...REPORT NO: NAWCADPAX/TR-2008/3 FOREIGN OBJECT DAMAGE BY STEEL BALL PROJECTILES IN A SiC/SiC CERAMIC MATRIX COMPOSITE AT AMBIENT

  20. Laser beam hardening of cast carbon steels, plain cast irons, and high-speed steels

    NASA Astrophysics Data System (ADS)

    Bylica, Andrzej; Adamiak, Stanislaw; Bochnowski, Wojciech; Dziedzic, Andrzej

    2000-11-01

    The examinations of the structure, hardness and abrasion resistance of surface layer of Fe-C alloys having the contents of carbon up to 4% and high-speed steel: 6-5-2, 4- 4-2-5+C after laser hardening are presented in the paper. They are compared with the properties obtained after conventional hardening. Laser of impulse operation - YAG:Nd and of continuous operation - CO2 were used. Analysis of structure was carried out based on metallographic and fractographic examinations as well as on X-ray properties, parameters of laser and conventional heat treatment of steels were defined.

  1. Surface hardening of Al alloys through controlled ball-milling and sintering.

    PubMed

    Kim, Seek Hyeoun; Kim, Yong Jin; Ahn, Jung-Ho

    2012-07-01

    One of the drawbacks of aluminum and its alloys is the lack of proper heat-treatment for surface-hardening. In the present work, a new and simple method of hardening the surface of aluminum and its alloys was developed. Low-energy ball-milling using specific process control agents (PCAs) was employed, using subsequent sintering in a controlled atmosphere. The PCAs in the present work were very effective both for milling and the formation of hard nanocrystalline dispersoids during sintering. The residual oxygen in a sintering atmosphere also played an important role in the formation of AIN or Al-O-N dispersoids. Through the proper control of the processing atmosphere and PCAs, the hardness and thickness of the hardened layers could be adjusted. The results of the wear test showed that the present aluminum alloys can be effectively utilized as light-weight components with a good wear resistance. Furthermore, the present method involves a simple forming process of die-compaction and sintering.

  2. Theoretical Study of the Oxidation Behavior of Precipitation Hardening Steel

    SciTech Connect

    Pistofidis, N.; Vourlias, G.; Chrissafis, K.; Psyllaki, P.

    2010-01-21

    The oxidation of precipitation hardening (PH) steels is a rather unexplored area. In the present work an attempt is made is made to estimate the kinetics of a PH steel. For this purpose specimens of the material under examination were isothermally heated at 850, 900 and 950 deg. C for 15 hr. Kinetics was based on TGA results. During heating a thick scale is formed on the substrate surface, which is composed by different oxides. The layer close to the substrate is compact and as a result it impedes corrosion. The mathematical analysis of the collected data shows that the change of the mass of the substrate per unit area versus time is described by a parabolic law.

  3. Development of a Press-Hardened Steel Suitable for Thin Slab Direct Rolling Processing

    NASA Astrophysics Data System (ADS)

    Lee, Jewoong; De Cooman, Bruno C.

    2015-01-01

    The thin slab casting and direct rolling process is a hot-rolled strip production method which has maintained commercial quality steel grades as a major material in many industrial applications due to its low processing cost. Few innovative products have however been developed specifically for production by thin slab direct rolling. Press hardening or hot press forming steel grades which are now widely used to produce structural automotive steel parts requiring ultra-high strength and formability may however offer an opportunity for thin slab direct rolling-specific ultra-high strength products. In this work, a newly designed press hardening steel grade developed specifically for thin slab direct rolling processing is presented. The press hardening steel has a high nitrogen content compared with press hardening steel grades produced by conventional steelmaking routes. Boron and titanium which are key alloying additions in conventional press hardening steel such as the 22MnB5 press hardening steel grade are not utilized. Cr is added in the press hardening steel to obtain the required hardenability. The properties of the new thin slab direct rolling-specific 22MnCrN5 press hardening steel grade are reviewed. The evolution of the microstructure and mechanical properties with increasing amounts of Cr additions from 0.6 to 1.4 wt pct and the effect of the cooling rate during die-quenching were studied by means of laboratory simulations. The selection of the optimum chemical composition range for the thin slab direct rolling-specific 22MnCrN5 steel in press hardening heat treatment conditions is discussed.

  4. Stress corrosion cracking evaluation of martensitic precipitation hardening stainless steels

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The resistance of the martensitic precipitation hardening stainless steels PH13-8Mo, 15-5PH, and 17-4PH to stress corrosion cracking was investigated. Round tensile and c-ring type specimens taken from several heats of the three alloys were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, to salt spray, and to a seacoast environment. The results indicate that 15-5PH is highly resistant to stress corrosion cracking in conditions H1000 and H1050 and is moderately resistant in condition H900. The stress corrosion cracking resistance of PH13-8Mo and 17-4PH stainless steels in conditions H1000 and H1050 was sensitive to mill heats and ranged from low to high among the several heats included in the tests. Based on a comparison with data from seacoast environmental tests, it is apparent that alternate immersion in 3.5 percent salt water is not a suitable medium for accelerated stress corrosion testing of these pH stainless steels.

  5. Local hardening evaluation of carbon steels by using frequency sweeping excitation and spectrogram method

    NASA Astrophysics Data System (ADS)

    Tsuchida, Yuji; Kudo, Yuki; Enokizono, Masato

    2017-02-01

    This paper presents our proposed frequency sweeping excitation and spectrogram method (FSES method) by a magnetic sensor for non-destructive testing of hardened low carbon steels. This method can evaluate the magnetic properties of low carbon steels which were changed after induction heating treatment. It was examined by our proposed method that the degrees of yield strength of low carbon steels were varied depending on hardened conditions. Moreover, it was made clear that the maximum magnetic field strength, Hmax, derived from the measured B-H loops was very sensitive to the hardening if the surface of the samples were flat.

  6. Work Hardening Behavior of 1020 Steel During Cold-Beating Simulation

    NASA Astrophysics Data System (ADS)

    CUI, Fengkui; LING, Yuanfei; XUE, Jinxue; LIU, Jia; LIU, Yuhui; LI, Yan

    2017-03-01

    The present research of cold-beating formation mainly focused on roller design and manufacture, kinematics, constitutive relation, metal flow law, thermo-mechanical coupling, surface micro-topography and microstructure evolution. However, the research on surface quality and performance of workpieces in the process of cold-beating is rare. Cold-beating simulation experiment of 1020 steel is conducted at room temperature and strain rates ranging from 2000 to 4000 s-1 base on the law of plastic forming. According to the experimental data, the model of strain hardening of 1020 steel is established, Scanning Electron Microscopy(SEM) is conducted, the mechanism of the work hardening of 1020 steel is clarified by analyzing microstructure variation of 1020 steel. It is found that the strain rate hardening effect of 1020 steel is stronger than the softening effect induced by increasing temperatures, the process of simulation cold-beating cause the grain shape of 1020 steel significant change and microstructure elongate significantly to form a fibrous tissue parallel to the direction of deformation, the higher strain rate, the more obvious grain refinement and the more hardening effect. Additionally, the change law of the work hardening rate is investigated, the relationship between dislocation density and strain, the relationship between work hardening rate and dislocation density is obtained. Results show that the change trend of the work hardening rate of 1020 steel is divided into two stages, the work hardening rate decreases dramatically in the first stage and slowly decreases in the second stage, finally tending toward zero. Dislocation density increases with increasing strain and strain rate, work hardening rate decreases with increasing dislocation density. The research results provide the basis for solving the problem of improving the surface quality and performance of workpieces under cold-beating formation of 1020 steel.

  7. Evaluation of the Characteristics of Hardening of Heat-Resistant Steel Subjected to Combined Thermochemical Treatment

    NASA Astrophysics Data System (ADS)

    Semenov, M. Yu.; Fakhurtdinov, R. S.; Lashnev, M. M.; Gromov, V. I.; Demidov, P. N.

    2013-11-01

    Computation by known models of hardening by particles of excess phase is used to determine dependences of the shear yield strength of carburized and nitrided layers in complexly alloyed steels on the size and quantitative characteristics of carbides and nitrides.

  8. Effect of the chemical composition and austenitizing conditions on the hardenability of 35GR steel

    NASA Astrophysics Data System (ADS)

    Potapov, A. I.; Malikov, I. T.; Urazov, V. I.; Semin, A. E.

    2010-12-01

    The effect of the content of impurity elements (in particular, chromium), the heating temperature before rolling, and the austenitizing schedule on the hardenability of boron-containing 35 GR steel is studied. It is shown that a change in the heating temperature of the steel for rolling by 50-100°C does not influence the hardenability depth, which is mainly dependent on the austenitizing temperature and time and the chromium content.

  9. An Evaluation of the Corrosion and Mechanical Performance of Interstitially Surface Hardened Stainless Steel

    DTIC Science & Technology

    2013-05-10

    deep circumferential notches, created with a thread cutting tool , were machined to expose the base metal during SSRT tests conducted in air and...interstitial carbon atoms into stainless steel surfaces without the formation of carbides . Surface hardening of machine elements such as impellors or...developed to introduce interstitial carbon atoms into stainless steel surfaces without the formation of carbides . Surface hardening of machine elements

  10. The structural dependence of work hardening in low carbon steels

    SciTech Connect

    Johnson, P.E.

    1991-12-01

    The influence of the dislocation cell structure on the work hardening behavior of low carbon steel sheets was investigated. Specimens were prestrained at low temperature to suppress cell formation and their subsequent behavior was compared with results of isothermal reference tests. It was found that the extent of cell development has little or no influence on the plastic behavior at room temperature and below. Interrupted temperature, tensile-shear tests demonstrated further that the transient behavior induced by loading path changes is also not strongly associated with the cell walls. In-situ straining studies indicate that the factor controlling the flow stress at room temperature is the limited mobility of screw dislocations moving the cell interiors, and not dislocation interactions with the cell walls. The unique properties of a/2<111> screw dislocations are known to dominate low temperature deformation behavior in bcc metals. The current work indicates that these dislocations may still control the flow stress at intermediate temperatures, even in the presence of a developed cell structure.

  11. Development of a Flexible Laser Hardening & Machining Center and Proof of Concept on C-45 Steel

    NASA Astrophysics Data System (ADS)

    Bouquet, Jan; Van Camp, Dries; Vanhove, Hans; Clijsters, Stijn; Amirahmad, Mohammadi; Lauwers, Bert

    The production of hardened precision parts is conventionally done in 3 steps. Rough machining of a workpiece in soft stage is followed by a hardening step, usually a batch process, and finalized by a hard machining finishing step. To omit the inevitable time delay and loss of accuracy because of part re-clamping, these steps should be incorporated within one flexible machining center. This paper describes the development of this machining center which allowsmachining and laser hardening in one setup, followed by a proof of concept for hardening C45 steel on this setup.

  12. Secondary hardening and fracture behavior in alloy steels containing Mo, W, and Cr

    NASA Astrophysics Data System (ADS)

    Kwon, H.; Lee, K. B.; Yang, H. R.; Lee, J. B.; Kim, Y. S.

    1997-03-01

    In 4Mo, 6W, 2Mo3W, 2Mo2Cr, and 3W2Cr alloy steels, which cointain alloying elements, such as Mo, W and Cr, contributing to the secondary hardening by forming M2C type carbide, the secondary hardening and fracture behavior were studied. Molybdenum had a strong effect on secondary hardening, while W had a very weak effect on it but delayed the overaging. The MoW steel exhibited both moderately strong hardening and considerable resistance to overaging. On the other hand, the secondary hardening effect was diminished by the Cr addition, because the cementite of M3C type was stabilized at higher temperatures and the formation of M2C carbides was thus inhibited. Although the Cr addition had no merit in the secondary hardening itself, it eliminated the secondary hardening embrittlement (SHE). This was observed as a severe intergranular embrittlement due to the impurity segregation for the Mo and MoW steels and as a decrease in upper shelf energy for W steel, even in the overaged condition.

  13. Application of standard end-quench test to structural steel with elevated carbon content at low hardenability

    NASA Astrophysics Data System (ADS)

    Gliner, R. E.; Vybornov, V. V.

    2013-03-01

    Special features of the test of plain steel with elevated carbon content for hardenability, which is used in the production of gears instead carburizing alloy steel, are considered. It is shown that it is possible and effective to use computer simulation of the hardenability detectable by testing of this class of steel by the method of end quenching with allowance for the chemical composition.

  14. Hardening from the rolling heat of low-pearlite constructional steel microalloyed with niobium and vanadium

    NASA Astrophysics Data System (ADS)

    Bol'shakov, V. I.; Mongait, I. A.

    1983-12-01

    In direct hardening after controlled rolling with finishing at 780-800°C in low-pearlite steels there is formed a mixed structure with predominance of lath dislocation (packet) martensite, as the result of which the steel acquires high strength, ductility, and weldability.

  15. Deformation and strain hardening of different steels in impact dominated systems

    SciTech Connect

    Rojacz, H.; Mozdzen, G.; Winkelmann, H.

    2014-04-01

    Strain hardening is a common technique to exploit the full potential of materials in diverse applications. Single impact studies were performed to evaluate work hardening effects of different steels, correlated to their deformation at different energy and momentum levels. Three different steels were examined regarding their forming behavior and their tendency to strain harden in impact loading conditions, revealing different intensities of hardness increase, deformation and coinciding microstructural changes. Detailed studies in the deformed zone such as micro hardness mappings were performed to reveal the materials hardness increase in the deformed zones. Additionally high resolution scanning electron microscopy (HRSEM) supported by electron backscatter diffraction (EBSD) was used to determine microstructural changes. Results indicate, that the influence of different velocities/strain rates at constant energy levels cannot be neglected for the strain hardening behavior of steels and provide data for a better control of the hardness increase in impact dominated materials fabrication operations. - Highlights: • Deformation and strain hardening behaviour of three different steels. • Influence of impact energies and momenta on the strain hardening. • Hardness increase and depth controllable by momentum and energy.

  16. A real-time surface inspection system for precision steel balls based on machine vision

    NASA Astrophysics Data System (ADS)

    Chen, Yi-Ji; Tsai, Jhy-Cherng; Hsu, Ya-Chen

    2016-07-01

    Precision steel balls are one of the most fundament components for motion and power transmission parts and they are widely used in industrial machinery and the automotive industry. As precision balls are crucial for the quality of these products, there is an urgent need to develop a fast and robust system for inspecting defects of precision steel balls. In this paper, a real-time system for inspecting surface defects of precision steel balls is developed based on machine vision. The developed system integrates a dual-lighting system, an unfolding mechanism and inspection algorithms for real-time signal processing and defect detection. The developed system is tested under feeding speeds of 4 pcs s-1 with a detection rate of 99.94% and an error rate of 0.10%. The minimum detectable surface flaw area is 0.01 mm2, which meets the requirement for inspecting ISO grade 100 precision steel balls.

  17. Mechanisms of Strength and Toughness in a Microalloyed, Precipitation Hardened Steel

    DTIC Science & Technology

    1989-04-01

    steels relate microstructural parameters to yield strength, Ty, ductile-to-brittle impact transition temperature ( DBTT ) and strain to fracture, ef E9...manganese steel , has shown the relationship between grain size and DBTT to be -11Oc per unit increment in da1 / 2 (mm- 1 / 2 ) while each unit increment in...Development Report !IECIIANISMS OF STRENGTH AND TOUGHNESS IN A MICROALLOYED, PRECIPITATION HARDENED STEEL M. E. Natishan sikA Approved for public release

  18. Press hardening of alternative high strength aluminium and ultra-high strength steels

    NASA Astrophysics Data System (ADS)

    Mendiguren, Joseba; Ortubay, Rafael; Agirretxe, Xabier; Galdos, Lander; de Argandoña, Eneko Sáenz

    2016-10-01

    The boron steel press hardening process takes more and more importance on the body in white structure in the last decade. In this work, the advantages of using alternative alloys on the press hardening process is analysed. In particular, the press hardening of AA7075 high strength aluminium and CP800 complex phase ultra-high strength steel is analysed. The objective is to analyse the potential decrease on springback while taking into account the strength change associated with the microstructural modification carried out during the press hardening process. The results show a clear improvement of the final springback in both cases. Regarding the final mechanical properties, an important decrease has been measured in the AA7075 due to the process while an important increase has been found in the CP800 material.

  19. Effect of alloying additions on secondary hardening behavior of Mo-containing steels

    NASA Astrophysics Data System (ADS)

    Kwon, H.; Lee, J. H.; Lee, K. B.; Kim, C. M.; Yang, H. R.

    1997-03-01

    The effect of alloying additions on secondary hardening behavior in Fe-Mo-C steels has been investigated by means of the successive alloying additions of Cr, Co, and Ni. The Cr additions promote M3C cementite formation. The Ni additions destabilize the cementite formation, while the Co additions retard dislocation recovery and present the necessary sites for M2C formation which provides the secondary hardening.

  20. Low Temperature Salt Bath Hardening of AISI 201 Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Luo, H. S.; Zhao, C.

    Salt bath hardening at low temperature was applied in order to enhance the surface hardness of AISI 201 stainless steel. The structure and properties of the hardened layer were investigated, such as microstructure, hardness, wear resistance and corrosion resistance. The experiment results show that the treatment temperature plays an importance role in the microstructure and properties of the hardened layer. If the treatment temperature is below 460°C, the hardened layer was a face centre tetragonal (fct) structure without chromium nitride precipitation. The corrosion resistance of hardened layer is better than the matrix and as good as AISI 316 austenitic stainless steel. If the temperature rises above 460 °C the precipitation show up and the corrosion resistance gets worse. The hardness and thickness of the layer increase as the raising of treatment temperature. The test of wear resistance shows that the amount of wear reduces rapidly after hardening treatment and the worn morphology of the surface behaves abrasive wear while that of AISI 201 stainless steel behaves adhesive wear.

  1. Modeling Hardenable Stainless Steels Using Calculated Martensite Start Temperatures in Thermodynamic Equilibrium Calculations

    NASA Astrophysics Data System (ADS)

    Seifert, Merlin; Theisen, Werner

    2016-12-01

    In this work, martensite start temperatures of several martensitic stainless steels containing different amounts and types of carbides were calculated by means of thermodynamic equilibrium calculations. Two different equations were introduced into the Thermo-Calc® software. The calculations were performed for the respective compositions at austenitization temperature and compared to martensite start temperatures measured using a quenching dilatometer. The purpose was to estimate hardenability and hardness of newly developed steels. Even though the equations used were determined empirically for specific alloying systems, general trends for the investigated steels were found to be reproduced very well. Thus, the comparison of martensite start temperatures of different steels in comparable alloying systems is highly effective for modeling new steels and for predicting their hardenability.

  2. Fractography of induction-hardened steel fractured in fatigue and overload

    SciTech Connect

    Santos, C.G.; Laird, C.

    1997-07-01

    The fracture surfaces of induction-hardened steel specimens obtained from an auto axle were characterized, macroscopically and microscopically, after being fractured in fatigue and monotonic overload. Specimens were tested in cyclic three-point bending under load control, and the S-N curve was established for specimens that had been notched by spark machining to facilitate fractography. Scanning electron microscopy of the fractured surfaces obtained for lives spanning the range 17,000 to 418,000 cycles revealed diverse fracture morphologies, including intergranular fracture and transgranular fatigue fracture. The results are being offered to assist in the analysis of complex field failures in strongly hardened steel.

  3. New steels and methods for induction hardening of bearing rings and rollers

    SciTech Connect

    Ouchakov, B.K.; Shepeljakovsky, K.Z.

    1998-12-31

    The new method of through-surface hardening (TSH) of bearing rings and rollers was developed and used in Russia and former USSR. The principles of the method include the use of special steels of low or controlled hardenability, through-the-section induction of furnace heating and intense quenching of the parts by water stream in special devices. Due to the low hardenability of applied steels, the bearing rings and rollers have high-strength martensitic surface layer, combined with a core strengthened with a troostite and sorbite structure. High compressive residual stresses are formed in the martensitic surface layers. For a long time TSH has been successfully used for inner rings of bearings for railway car boxes, large rings and rollers of bearings for cement furnaces and rolling mills. Recently TSH was used for hollow rollers of railway bearings. For bearing rings made of SAE 52100 type high-carbon, chromium-alloyed steel a new method of low-deformation hardening was developed. The method is based on self-calibration of the rings during the quenching process and is intended for through hardening by induction heating and quenching by rapidly moved water stream.

  4. Effects of solute elements on irradiation hardening and microstructural evolution in low alloy steels

    NASA Astrophysics Data System (ADS)

    Fujii, Katsuhiko; Ohkubo, Tadakatsu; Fukuya, Koji

    2011-10-01

    The effects of the elements Mn, Ni, Si and Cu on irradiation hardening and microstructural evolution in low alloy steels were investigated in ion irradiation experiments using five kinds of alloys prepared by removing Mn, Ni and Si from, and adding 0.05 wt.%Cu to, the base alloy (Fe-1.5Mn-0.5Ni-0.25Si). The alloy without Mn showed less hardening and the alloys without Ni or Si showed more hardening. The addition of Cu had hardly any influence on hardening. These facts indicated that Mn enhanced hardening and that Ni and Si had some synergetic effects. The formation of solute clusters was not confirmed by atom probe (AP) analysis, whereas small dislocation loops were identified by TEM observation. The difference in hardening between the alloys with and without Mn was qualitatively consistent with loop formation. However, microstructural components that were not detected by the AP and TEM were assumed to explain the hardening level quantitatively.

  5. Fatigue Hardening Behavior of 1.5 GPa Grade Transformation-Induced Plasticity-Aided Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Sugimoto, Koh-Ichi; Hojo, Tomohiko

    2016-11-01

    Low cycle fatigue hardening/softening behavior of a 0.2 pct C-1.5 pct Si-1.5 pct Mn-1.0 pct Cr-0.2 pct Mo-0.05 pct Nb transformation-induced plasticity (TRIP)-aided steel consisting of a wide lath martensite structure matrix and a narrow lath martensite-metastable retained austenite mixture was investigated. The steel exhibited notable fatigue hardening in the same way as TRIP-aided bainitic ferrite steel, although conventional martensitic steel such as SCM420 steel with the same tensile strength exhibited fatigue softening. The considerable fatigue hardening of this steel is believed to be associated mainly with the compressive internal stress that results from a difference in flow stress between the matrix and the martensite-austenite-like phase, with a small contribution from the strain-induced transformation and dislocation hardenings.

  6. Cyclic Material Properties Test to Determine Hardening/Softening Characteristics of HY-80 Steel

    SciTech Connect

    S.C. Hodge; J.M. Minicucci; T.F. Trimble

    2003-04-30

    The Cyclic Material Properties Test was structured to obtain and provide experimental data for determining cyclic hardening/softening characteristics of HY-80 steel. The inelastic strain history data generated by this test program and the resulting cyclic stress-strain curve will be used to enhance material models in the finite element codes used to perform nonlinear elastic-plastic analysis.

  7. Finite Element Analysis of Deformation Due to Ball Indentation and Evaluation of Tensile Properties of Tempered P92 Steel

    NASA Astrophysics Data System (ADS)

    Barbadikar, Dipika R.; Ballal, A. R.; Peshwe, D. R.; Mathew, M. D.

    2015-08-01

    Ball indentation (BI) technique has been effectively used to evaluate the tensile properties with minimal volume of material. In the present investigation, BI test carried out on P92 steel (9Cr-0.5Mo-1.8W), using 0.76 mm diameter silicon nitride ball indenter was modeled using finite element (FE) method and analyzed. The effect of test temperature [300 K and 923 K (27 °C and 650 °C)], tempering temperature [1013 K, 1033 K, and 1053 K (740 °C, 760 °C, and 780 °C)], and coefficient of friction of steel (0.0 to 0.5) on the tensile strength and material pile-up was investigated. The stress and strain distributions underneath the indenter and along the top elements of the model have been studied to understand the deformation behavior. The tensile strength was found to decrease with increase in tempering and test temperatures. The increased pile-up around the indentation was attributed to the decrease in strain hardening exponent ( n) with increase in the test temperature. The pile-up height determined from profilometry studies and FE analysis as well as the load depth curve from BI and FE analysis was in agreement. The maximum strain location below the indentation changes with the test temperature. Stress-strain curves obtained by conventional tensile, BI test, and representative stress-strain concepts of FE model were found exactly matching.

  8. Rapid surface hardening and enhanced tribological performance of 4140 steel by friction stir processing

    SciTech Connect

    Lorenzo-Martin, Cinta; Ajayi, Oyelayo O.

    2015-06-06

    Tribological performance of steel materials can be substantially enhanced by various thermal surface hardening processes. For relatively low-carbon steel alloys, case carburization is often used to improve surface performance and durability. If the carbon content of steel is high enough (>0.4%), thermal treatments such as induction, flame, laser, etc. can produce adequate surface hardening without the need for surface compositional change. This paper presents an experimental study of the use of friction stir processing (FSP) as a means to hardened surface layer in AISI 4140 steel. The impacts of this surface hardening process on the friction and wear performance were evaluated under both dry and lubricated contact conditions in reciprocating sliding. FSP produced the same level of hardening and superior tribological performance when compared to conventional thermal treatment, using only 10% of the energy and without the need for quenching treatments. With FSP surface hardness of about 7.8 GPa (62 Rc) was achieved while water quenching conventional heat treatment produced about 7.5 GPa (61 Rc) hardness. Microstructural analysis showed that both FSP and conventional heat treatment produced martensite. Although the friction behavior for FSP treated surfaces and the conventional heat treatment were about the same, the wear in FSP processed surfaces was reduced by almost 2× that of conventional heat treated surfaces. Furthermore, the superior performance is attributed to the observed grain refinement accompanying the FSP treatment in addition to the formation of martensite. As it relates to tribological performance, this study shows FSP to be an effective, highly energy efficient, and environmental friendly (green) alternative to conventional heat treatment for steel.

  9. Rapid surface hardening and enhanced tribological performance of 4140 steel by friction stir processing

    DOE PAGES

    Lorenzo-Martin, Cinta; Ajayi, Oyelayo O.

    2015-06-06

    Tribological performance of steel materials can be substantially enhanced by various thermal surface hardening processes. For relatively low-carbon steel alloys, case carburization is often used to improve surface performance and durability. If the carbon content of steel is high enough (>0.4%), thermal treatments such as induction, flame, laser, etc. can produce adequate surface hardening without the need for surface compositional change. This paper presents an experimental study of the use of friction stir processing (FSP) as a means to hardened surface layer in AISI 4140 steel. The impacts of this surface hardening process on the friction and wear performance weremore » evaluated under both dry and lubricated contact conditions in reciprocating sliding. FSP produced the same level of hardening and superior tribological performance when compared to conventional thermal treatment, using only 10% of the energy and without the need for quenching treatments. With FSP surface hardness of about 7.8 GPa (62 Rc) was achieved while water quenching conventional heat treatment produced about 7.5 GPa (61 Rc) hardness. Microstructural analysis showed that both FSP and conventional heat treatment produced martensite. Although the friction behavior for FSP treated surfaces and the conventional heat treatment were about the same, the wear in FSP processed surfaces was reduced by almost 2× that of conventional heat treated surfaces. Furthermore, the superior performance is attributed to the observed grain refinement accompanying the FSP treatment in addition to the formation of martensite. As it relates to tribological performance, this study shows FSP to be an effective, highly energy efficient, and environmental friendly (green) alternative to conventional heat treatment for steel.« less

  10. Experimental insight into the cyclic softening/hardening behavior of austenitic stainless steel using ultrasonic higher harmonics

    NASA Astrophysics Data System (ADS)

    Zhang, Jianfeng; Xuan, Fu-zhen; Xiang, Yanxun; Zhao, Peng

    2014-11-01

    The correlation of cyclic hardening/softening behavior of 304 stainless steel (SS) was investigated using nonlinear ultrasonic wave technique. Results reveal that primary hardening leads to the increase of acoustic nonlinearity, while secondary hardening causes the reverse tendency. This distinct phenomenon is governed by two competitive mechanisms: in the primary-hardening stage, the ascended acoustic nonlinearity is related to the increase of planar dislocation structures. While in the second-hardening stage, the decrease of acoustic nonlinearity is partly caused by the development of cell structures. In addition, the deformation-induced martensitic transformation also contributes to the increase of acoustic nonlinearity under higher stress amplitudes.

  11. Deformation behavior in reactor pressure vessel steels as a clue to understanding irradiation hardening.

    SciTech Connect

    DiMelfi, R. J.; Alexander, D. E.; Rehn, L. E.

    1999-10-25

    In this paper, we examine the post-yield true stress vs true strain behavior of irradiated pressure vessel steels and iron-based alloys to reveal differences in strain-hardening behavior associated with different irradiating particles (neutrons and electrons) and different alloy chernky. It is important to understand the effects on mechanical properties caused by displacement producing radiation of nuclear reactor pressure steels. Critical embrittling effects, e.g. increases in the ductile-to-brittle-transition-temperature, are associated with irradiation-induced increases in yield strength. In addition, fatigue-life and loading-rate effects on fracture can be related to the post-irradiation strain-hardening behavior of the steels. All of these properties affect the expected service life of nuclear reactor pressure vessels. We address the characteristics of two general strengthening effects that we believe are relevant to the differing defect cluster characters produced by neutrons and electrons in four different alloys: two pressure vessel steels, A212B and A350, and two binary alloys, Fe-0.28 wt%Cu and Fe-0.74 wt%Ni. Our results show that there are differences in the post-irradiation mechanical behavior for the two kinds of irradiation and that the differences are related both to differences in damage produced and alloy chemistry. We find that while electron and neutron irradiations (at T {le} 60 C) of pressure vessel steels and binary iron-based model alloys produce similar increases in yield strength for the same dose level, they do not result in the same post-yield hardening behavior. For neutron irradiation, the true stress flow curves of the irradiated material can be made to superimpose on that of the unirradiated material, when the former are shifted appropriately along the strain axis. This behavior suggests that neutron irradiation hardening has the same effect as strain hardening for all of the materials analyzed. For electron irradiated steels, the

  12. Phase composition and hardening of steels of the Fe-Cr-Ni-Co-Mo system with martensite-austenite structure

    NASA Astrophysics Data System (ADS)

    Tarasenko, L. V.; Shal'kevich, A. B.

    2007-03-01

    The phase composition and mechanical properties of maraging steels of the Fe-Cr-Ni-Co-Mo system are studied as a function of the alloying and of the temperatures of quenching and aging. The intermetallic phases strengthening martensite in different aging stages are determined. The degree of the hardening and the variation of the impact toughness at cryogenic temperatures are compared for steels with different structures (martensite and martensite-austenite) in the stages of maximum hardening and overaging. The effect of retained and reverted austenite on the resistance to crack propagation under impact loading is determined for steels with martensite of a different nature and amount of hardening phases.

  13. Prediction of Phase Transformation and Hardness Distribution of AISI 1045 Steel After Spot Continual Induction Hardening

    NASA Astrophysics Data System (ADS)

    Zhu, Shengxiao; Wang, Zhou; Qin, Xunpeng; Mao, Huajie; Gao, Kai

    2015-10-01

    An numerical and experimental study of spot continual induction hardening (SCIH) for AISI 1045 steel was carried out to gain a better understanding of this non-stationary and transverse flux induction hardening treatment. The SCIH device was set up by assembling the single-turn coil inductor to a five-axis cooperating computer numerical control system. The influence of inductor velocity, input current, and quenching medium on temperature field was estimated via the SCIH model, and the simulated micro-hardness and microstructure were validated by experimental verification. The heating delay phenomenon appearing in the SCIH process had been analyzed.

  14. Magnetic Nondestructive Characterization of Case Depth in Surface-Hardened Steel Components

    SciTech Connect

    Lo, C. C. H.; Kinser, E. R.; Melikhov, Y.; Jiles, D. C.

    2006-03-06

    The magnetic hysteresis properties and Barkhausen effect signals in a series of induction hardened steel rods were studied through measurements and model simulations, with the objective of developing the measurement techniques for nondestructive evaluation of case depth. It was inferred from the measured hysteresis loop that magnetization reversal proceeded in two stages which took place in the core and the case of the hardened rods. The case depths of the samples were estimated by considering the hysteresis loops as a weighed sum of signals from the case and the core. The results were in good agreement with the nominal case depths determined from the hardness depth profiles.

  15. Continuous Hardening During Isothermal Aging at 723 K (450 °C) of a Precipitation Hardening Stainless Steel

    NASA Astrophysics Data System (ADS)

    Celada-Casero, Carola; Chao, Jesús; Urones-Garrote, Esteban; San Martin, David

    2016-11-01

    The isothermal aging behavior of a cold-rolled precipitation hardening stainless steel has been studied at 723 K (450 °C) for holding times up to 72 hours. The precipitation hardening has been investigated using microhardness Vickers (Hv), thermoelectric power (TEP) measurements, and tensile testing. Microhardness compared to TEP measurements is more sensitive to detect the initial stages of aging. Two precipitation regimes have been observed: the first one related to the formation of Cu-clusters for aging times below 1 hour and a second one associated with formation of Ni-rich precipitates. The results show that the material exhibits an outstanding continuous age strengthening response over the aging time investigated, reaching a hardness of 710 ± 4 HV1 and an ultimate tensile strength ( σ UTS) of 2.65 ± 0.02 GPa after 72 hours. Engineering stress-plastic strain curves reveal that the strength increases and the ductility decreases as the aging time increases. However, after prolonged holding times (24-72 hours) and, although small, a rise in both the strength and the total elongation is observed. The precipitation kinetics can be well predicted over the entire range of aging times by the Johnson-Mehl-Avrami-Kolmogorov (JMAK) equation. Finally, a reliable linear hardness-yield strength correlation has been found, which enables a rapid evaluation of the strength from bulk hardness measurements.

  16. Short-term hot-hardness characteristics of five case hardened steels

    NASA Technical Reports Server (NTRS)

    Anderson, N. E.; Zaretsky, E. V.

    1975-01-01

    Short-term hot-hardness studies were performed with carburized and hardened AISI 8620, CBS 1000, CBS 1000M, CBS 600, and Vasco X-2 steels. Case and core hardness measurements were made at temperatures from 294 to 811 K (70 to 1000 F). The data were compared with data for high-speed tool steels and AISI 52100. The materials tested can be ranked as follows in order of decreasing hot-hardness retention: (1) Vasco X-2; equivalent to through-hardened tool steels up to 644 K (700 F) above which Vasco X-2 is inferior; (2) CBS 1000, (3) CBS 1000M; (4) CBS 6000; better hardness retention at elevated temperatures than through-hardened AISI 52100; and (5) AISI 8620. For the carburized steels, the change in hardness with temperature of the case and core are similar for a given material. The short-term hot hardness of these materials can be predicted with + or - 1 point Rockwell C.

  17. Kinetics of ion carbonitriding of constructional steels with direct hardening

    NASA Astrophysics Data System (ADS)

    Grigor'ev, V. S.; Solodkin, G. A.; Shevchuk, S. A.

    1991-07-01

    The action of a glow discharge plasma in carbonitriding of steel provides high kinetic effectiveness of the process, the parameters of which exceed those of vacuum carburizing by no less than 1.5 times and of gas carburizing by no less than 2.0 times at the same temperatures.

  18. Elastic limit and microplastic response of hardened steels

    SciTech Connect

    Zaccone, M.A. ); Krauss, G. . Dept. of Metallurgical and Materials Engineering)

    1993-10-01

    Tempered martensite-retained austenite microstructures were produced by direct quenching a series of 41XX medium carbon steels, direct quenching and reheating a series of five 0.8C-Cr-Ni-Mo steels and intercritically austenitizing at various temperatures, and quenching a SAE 52100 steel. All specimens were tempered either at 150 C or at 200 C. Specimens were subjected to compression and tension testing in the microstrain regime to determine the elastic limits and microplastic response of the microstructures. The retained austenite and matrix carbon content of the intercritically austenized specimens were measured by X-ray diffraction and Mossbauer spectroscopy. The elastic limit of the microstructures decreases with increasing amounts of retained austenite. Refining of the austenite distribution increases the elastic limit. Low elastic limits are mainly due to low flow stresses in the austenite and not internal stresses. The elastic limit correlates with the largest austenite free-mean path by a Hall-Petch type equation. The elastic limit increases with decreasing intercritical austenitizing temperature in the SAE 52100 due to a lower carbon content in the matrix reducing the retained austenite levels and retained carbides that refine grain size and, therefore, the austenite distribution in quenched specimens. In the microplastic region, the strain is accommodated by successively smaller austenite regions until the flow strength matches that of the martensite. Reheating and quenching refines the microstructure and renders the austenite unstable in the microplastic regime, causing transformation of the austenite to martensite by a strain-induced mechanism. The transformation of austenite to martensite occurs by a stress-assisted mechanism in medium carbon steels. The low elastic limits in medium carbon steels were due to the inability of the strain from the stress-assisted transformation to balance the plastic strain accumulated in the austenite.

  19. Residual stress relaxation and fatigue behavior of an induction hardened microalloyed steel

    NASA Astrophysics Data System (ADS)

    Rivas, Ana Luisa Rivas De

    The thermal and mechanical relaxation of compressive residual stresses during tempering and cyclic loading of an induction hardened vanadium microalloyed steel has been evaluated. A microstructural analysis was also carried out on the microalloyed steel to correlate the residual stress relaxation behavior with microstructural characteristics of the material. Vanadium carbide particle size and distribution were analyzed as well as how these characteristics are affected by the application of normalizing and induction hardening heat treatments. To determine the effect of vanadium carbide particles on the residual stress relaxation response of the microalloyed steel a parallel study was conducted on a 1530 steel which is similar in chemistry to the microalloyed steel, but without the vanadium. The thermal relaxation of compressive residual stresses due to tempering for 2 hours after induction hardening was evaluated for a range of tempering temperatures from 177sp° C\\ (350sp° F) to 579sp° C\\ (1075sp° F). Mechanical residual stress relaxation was evaluated by subjecting specimens to cyclic loading conditions. For this part of the work a special type of specimen was designed. The specimen had an overall C-shape with a T-shaped cross section. This specimen geometry generates higher levels of stresses in the induction hardened outer layer than in the soft core material along the inner layer of the C-shaped geometry. The compressive residual stresses were generated by the phase transformation that occurs during hardening heat treatments and also by mechanical means. Additional compressive stresses were put into the outer surface region of the hardened C-shaped specimens by pre-straining them plastically through the application of compressive loads. Fine vanadium carbide precipitates were observed in the microalloyed steel in the as-forged condition. The application of a normalizing and induction hardening heat treatments caused coarsening of the vanadium carbide

  20. Effect of Carburizing and Hardening Temperature on the Endurance of Forming Dies from Steel R6M5

    NASA Astrophysics Data System (ADS)

    Stepankin, I. N.; Ken'ko, V. M.; Boiko, A. A.

    2013-07-01

    Results of a study of the effect of carburizing of the forming surfaces of cold upset dies from high-speed steel R6M5 and of the hardening temperature on the structure and properties of the dies are presented. It is shown that the hardness and endurance of the carburized tools can be raised by hardening from lower temperatures.

  1. Investigation of Clusters in Medium Carbon Secondary Hardening Ultra-high-strength Steel After Hardening and Aging Treatments

    NASA Astrophysics Data System (ADS)

    Veerababu, R.; Balamuralikrishnan, R.; Muraleedharan, K.; Srinivas, M.

    2015-06-01

    Clusters, containing between 10 and 1000 atoms, have been investigated in a martensitic secondary hardening ultra-high-strength steel austenitized at 1173 K (900 °C) for 1 hour and tempered at either 768 K or 783 K (495 °C or 510 °C) for 4 or 8 hours using 3D atom probe. The presence of clusters was unambiguously established by comparing the observed spatial distribution of the different alloying elements against the corresponding distribution expected for a random solid solution. Maximum separation envelope method has been used for delineating the clusters from the surrounding "matrix." Statistical analysis was used extensively for size and composition analyses of the clusters. The clusters were found to constitute a significant fraction accounting for between 1.14 and 2.53 vol pct of the microstructure. On the average, the clusters in the 783 K (510 °C) tempered sample were coarser by ~65 pct, with an average diameter of 2.26 nm, relative to the other samples. In all samples, about 85 to 90 pct of the clusters have size less than 2 nm. The percentage frequency histograms for carbon content of the clusters in 768 K and 783 K (495 °C and 510 °C) tempered samples revealed that the distribution shifts toward higher carbon content when the tempering temperature is higher. It is likely that the presence of these clusters exerts considerable influence on the strength and fracture toughness of the steel.

  2. Improvement of High Temperature Mechanical Property by Precipitation Hardening of Reduced Activation Ferritic/Martensitic Steels

    SciTech Connect

    Sakasegawa, H.; Kohyama, A.; Katoh, Y.; Tamura, M.; Khono, Y.; Kimura, A.

    2003-07-15

    Reduced Activation Ferritic/Martensitic steels (RAFs) are leading candidates for blanket and first wall structures of the D-T fusion reactors. Recently, in order to achieve better efficiency of energy conversion by using RAFs in advanced blanket systems, improvement of high temperature mechanical property of RAFs is desired. In this work, experimental alloys, FETA-series (Fe-Ta-C or N) steels, were prepared to observe precipitation hardening mechanism by MX-type particles at elevated temperatures in detail. According to the results, innovative improvement of creep property can be achieved by applying of precipitation hardening by very fine TaX (X=C, N) particles. With increasing tantalum content, finer dispersion of MX-type particles, dislocation structures and sub-grain structures were observed by TEM (Transmission Electron Microscopy). These fine structures contributed to the improvement of creep property.

  3. Microstructure, Tensile Properties and Work Hardening Behavior of GTA-Welded Dual-Phase Steels

    NASA Astrophysics Data System (ADS)

    Ashrafi, H.; Shamanian, M.; Emadi, R.; Saeidi, N.

    2017-02-01

    In the present study, microstructure, tensile properties and work hardening behavior of a DP700 steel after gas tungsten arc welding were investigated. Formation of bainite in the fusion zone resulted in a hardness increase compared to that for the base metal (BM), whereas tempering of the pre-existing martensite in the subcritical heat-affected zone (HAZ) led to softening. The GTA-welded joint exhibited a continuous yielding behavior and a yield strength close to that for the BM, while its ultimate tensile strength and total elongation were lower than those for the BM owing to the formation of soft zone in the HAZ. A joint efficiency of about 81% was obtained for the GTA-welded joint, and it failed in the softened HAZ. Analysis of work hardening based on the Kocks-Mecking approach showed one stage of hardening behavior corresponding to the stage III for both the DP700 BM and welded sample. It was also revealed that the DP700 BM has larger values of work hardening exponent and magnitude of work hardening compared with the welded sample. Analysis of fractured surfaces showed that the dominant fracture mode for both the DP700 BM and welded joint was ductile.

  4. Effect of strain rate on bake hardening response of BH220 steel

    NASA Astrophysics Data System (ADS)

    Das, Anindya; Tarafder, Soumitro; Sivaprasad, S.; Chakrabarti, Debalay

    2015-09-01

    This study aims at understanding the bake hardening ability of ultra low carbon BH220 steel at different strain rates. The as-received material has been pre-strained to four different levels and then deformed in tension under (a) as pre-strained state and (b) after baking at 170 ∘C for 20 minutes, at three different strain rates of 0.001, 0.1 and 100/s. In both the conditions, yield stress increased with pre-strain and strain rate, but bake hardening ability was found to decrease when strain rate was increased. The strain rate sensitivity of the material was also found to decrease with bake hardening. Generation of dislocation forests and their subsequent immobility during baking treatment enables them to act as long range obstacles during further deformation. At higher strain rates, less amount of dislocations are produced which can interact with themselves and produce hardening, because of which bake hardening ability and the strain rate drops. A dislocation based strengthening model, as proposed by Larour et al. 2011 [7], was used to predict the yield stress values obtained at different conditions. The equation produced excellent co-relation with the experimental data.

  5. Microstructure, Tensile Properties and Work Hardening Behavior of GTA-Welded Dual-Phase Steels

    NASA Astrophysics Data System (ADS)

    Ashrafi, H.; Shamanian, M.; Emadi, R.; Saeidi, N.

    2017-03-01

    In the present study, microstructure, tensile properties and work hardening behavior of a DP700 steel after gas tungsten arc welding were investigated. Formation of bainite in the fusion zone resulted in a hardness increase compared to that for the base metal (BM), whereas tempering of the pre-existing martensite in the subcritical heat-affected zone (HAZ) led to softening. The GTA-welded joint exhibited a continuous yielding behavior and a yield strength close to that for the BM, while its ultimate tensile strength and total elongation were lower than those for the BM owing to the formation of soft zone in the HAZ. A joint efficiency of about 81% was obtained for the GTA-welded joint, and it failed in the softened HAZ. Analysis of work hardening based on the Kocks-Mecking approach showed one stage of hardening behavior corresponding to the stage III for both the DP700 BM and welded sample. It was also revealed that the DP700 BM has larger values of work hardening exponent and magnitude of work hardening compared with the welded sample. Analysis of fractured surfaces showed that the dominant fracture mode for both the DP700 BM and welded joint was ductile.

  6. Effects of alloying on aging and hardening processes of steel with 20% nickel

    NASA Technical Reports Server (NTRS)

    Bogachev, I. N.; Zvigintsev, N. V.; Maslakova, T. M.

    1981-01-01

    Measurements of hardness, thermal emf, and electrical resistance were used to study the effects of Co, Mo, Ti and Al contents on aging and hardening processes in Fe 20%Ni steel. It is shown that the effects of these alloying elements differ substantially. Anomalies which arise in the temperature dependence of physical properties due to the presence of cobalt and molybdenum are reduced by the inclusion of titanium and aluminum (and vice versa).

  7. Revealing cyclic hardening mechanism of a TRIP steel by real-time in situ neutron diffraction

    SciTech Connect

    Yu, Dunji; An, Ke; Chen, Yan; Chen, Xu

    2014-01-01

    Real-time in situ neutron diffraction was performed on a transformation-induced plasticity (TRIP) steel under cyclic loading at room temperature. By Rietveld refinement and single peak analysis, the volume fraction and average stress estimates as well as dislocation density of individual phases (austenite and martensite phase) were derived. The results reveal that the volume fraction of martensite phase, instead of individual phase strengthening, should be accounted for the remarkable secondary cyclic hardening.

  8. Phenomenological Analysis of the Kinematic Hardening of HSLA and IF Steels Using Reverse Simple Shear Tests

    SciTech Connect

    Aouafi, A.; Bouvier, S.; Gasperini, M.; Lemoine, X.; Bouaziz, O.

    2007-04-07

    Reverse simple shear tests are used to analyse the Bauschinger effect and the evolution of the kinematic hardening for a wide range of equivalent von Mises strain [0.025 - 0.3]. This work is carried out on two high strength low-alloyed steels. In order to investigate the effect of the precipitates on the macroscopic behaviour, a ferritic mild steel is used as a reference. Different phenomenological descriptions of the back-stress tensor are examined in order to analyse their ability to describe the experimental behaviour.

  9. Effect of recrystallization on ion-irradiation hardening and microstructural changes in 15Cr-ODS steel

    NASA Astrophysics Data System (ADS)

    Ha, Yoosung; Kimura, Akihiko

    2015-12-01

    The effects of recrystallization on ion-irradiation hardening and microstructural changes were investigated for a 15Cr-ODS ferritic steel. Dual ion-irradiation experiments were performed at 470 °C using 6.4 MeV Fe3+ ions simultaneously with energy-degraded 1 MeV He+ ions. The displacement of damage at 600 nm depth from the specimen surface was 30 dpa. Nano-indentation test with Berkovich type indentation tip was measured by constant stiffness measurement (CSM) technique. Results from nano-indentation tests indicate irradiation hardening in ODS steels even at 470 °C, while it wasn't observed in reduced activation ferritic steel. Recrystallized ODS steel shows a larger irradiation hardening, which is considered to be due to the reduction of grain boundaries and interfaces of matrix/oxide particles. In 20% cold rolled ODS steel after recrystallization, both the hardening and bubble number density were lower than those of recrystallized ODS steel, suggesting that dislocations generated by cold rolling suppress bubble formation. Based on the estimation of irradiation hardening from TEM observation results, it is considered that the bubbles are not the main factor controlling ion-irradiation hardening.

  10. Ultrasonic nonlinearity parameter in precipitate-hardened steels

    SciTech Connect

    Hurley, D. C.; Balzar, D.; Purtscher, P. T.

    1999-12-02

    We have experimentally investigated a series of steel specimens containing copper-rich precipitates. The precipitate microstructure depended on the final aging treatment (time and temperature), which in turn affected the specimen hardness. We performed harmonic generation experiments to determine the nonlinearity ultrasonic parameter {beta} for each specimen and measured the ultrasonic longitudinal velocity and attenuation in separate experiments. {beta} was observed to increase as the hardness increased. In contrast, the longitudinal phase velocity in the same specimens varied only slightly and showed no consistent trend with hardness. Corrections for attenuation were large enough to affect the values of {beta}, but were approximately the same for all specimens. The average lattice strain {epsilon} in each sample was measured in x-ray diffraction line broadening experiments and increased with hardness. The subsequent correlation between {beta} and {epsilon} can be understood in terms of a model for harmonic generation by precipitate-pinned dislocations.

  11. Nonlinear ultrasonic parameter in precipitate-hardened steels

    SciTech Connect

    Hurley, D.C.; Balzar, D.; Purtscher, P.T.

    2000-07-01

    The authors have investigated several specimens of ASTM A710 steel containing copper-rich precipitates with variations in the final aging treatment. X-ray diffraction line-broadening and small-angle neutron-scattering experiments revealed the existence of the precipitates and associated coherency strain. The authors determined the nonlinear ultrasonic parameter {Beta} for each specimen by harmonic-generation experiments and measured the ultrasonic longitudinal velocity {nu}{sub L} and attenuation {alpha}{sub L}. Although {nu}{sub L} and {alpha}{sub L} showed no consistent trends, {Beta} increased with increasing strain. This correlation is compared to a microstructural model for harmonic generation that includes a contribution from precipitate-pinned dislocations.

  12. Hardening characteristics of CO2 laser welds in advanced high strength steel

    NASA Astrophysics Data System (ADS)

    Han, Tae-Kyo; Park, Bong-Gyu; Kang, Chung-Yun

    2012-06-01

    When the CO2 laser welder with 6 kW output was used to weld 4 TRIP steels, 2 DP steels and a precipitation-hardened steel, which have the tensile strength in the range of 600-1000 MPa, the effect of welding speed on hardening characteristics was investigated. In the weld of TRIP steels and DP steels, the maximum hardness was shown in the fusion zone and the HAZ near the bond line, and the hardness was decreased from the HAZ to the base metal. Only in the PH600 steel, the maximum hardness was shown in the fusion zone and the hardness was decreased from bond line to the base metal. The maximum hardness value was not changed due to the variation of the welding speed within a given range of the welding speed. When the correlation with maximum hardness value using 6 known carbon equivalents was examined, those of CEL (=C+Si/50+Mn/25+P/2+Cr/25) and PL (=C+Mn/22+14B) were 0.96 and 0.95 respectively, and CEL was better because it could reflect the contribution of Si and Cr added to AHSS. The maximum hardness value could be calculated by the equation "Hmax=701CEL+281". The phase transformation analysis indicated that only martensitic transformation was expected in the given range of the welding conditions. Therefore, the maximum hardness of the weld was the same as that of water cooled steel and not changed with the variation of the welding speed

  13. Long-term hot-hardness characteristics of five through-hardened bearing steels

    NASA Technical Reports Server (NTRS)

    Anderson, N. E.

    1978-01-01

    Five vacuum-melted bearing steels tempered to various room temperature hardnesses: AISI 52100 and the tool steels AISI M-1, AISI M-50, Halmo, and WB-49 were studied. Hardness measurements were taken on AISI 52100 at room temperature and at elevated temperatures after soaking it at temperatures to 478 K (400 F) for as long as 1000 hours. Hardness measurements were also taken on the tool steels after soaking them at temperatures to 700 K (800 F) for as long at 1000 hours. None of the tool steel tempered during soaking and AISI 52100 did not temper when soaked at 366 K (200 F) for 1000 hours. However, AISI 52100 that was initially hardened to room temperature hardness of 62.5 or 64.5 lost hardness during the first 500 hours of the 1000-hour soak tests at temperatures greater than 394 K (250 F), but it maintained its hardness during the final 500 hours of soaking. Similarly, AISI 52100 initially hardened to room temperature hardness of 60.5 lost hardness during the first 500 hours of the 1000-hour soaking at temperatures greater than 422 K (300 F), but it maintained its hardness during the final 500 hours of soaking.

  14. A Peristaltic Micro Pump Driven by a Rotating Motor with Magnetically Attracted Steel Balls

    PubMed Central

    Du, Min; Ye, Xiongying; Wu, Kang; Zhou, Zhaoying

    2009-01-01

    In this paper, we present a membrane peristaltic micro pump driven by a rotating motor with magnetically attracted steel balls for lab-on-a-chip applications. The fabrication process is based on standard soft lithography technology and bonding of a PDMS layer with a PMMA substrate. A linear flow rate range ∼490 μL/min was obtained by simply varying the rotation speed of a DC motor, and a maximum back pressure of 592 Pa was achieved at a rotation speed of 43 rpm. The flow rate of the pump can also be adjusted by using steel balls with different diameters or changing the number of balls. Nevertheless, the micro pump can also work in high speed mode. A high back pressure up to 10 kPa was achieved at 500 rpm using a high speed DC motor, and an utmost flow rate up to 5 mL/min was reached. PMID:22574035

  15. A peristaltic micro pump driven by a rotating motor with magnetically attracted steel balls.

    PubMed

    Du, Min; Ye, Xiongying; Wu, Kang; Zhou, Zhaoying

    2009-01-01

    In this paper, we present a membrane peristaltic micro pump driven by a rotating motor with magnetically attracted steel balls for lab-on-a-chip applications. The fabrication process is based on standard soft lithography technology and bonding of a PDMS layer with a PMMA substrate. A linear flow rate range ∼490 μL/min was obtained by simply varying the rotation speed of a DC motor, and a maximum back pressure of 592 Pa was achieved at a rotation speed of 43 rpm. The flow rate of the pump can also be adjusted by using steel balls with different diameters or changing the number of balls. Nevertheless, the micro pump can also work in high speed mode. A high back pressure up to 10 kPa was achieved at 500 rpm using a high speed DC motor, and an utmost flow rate up to 5 mL/min was reached.

  16. Occurrence of two-stage hardening in C-Mn steel wire rods containing pearlitic microstructure

    NASA Astrophysics Data System (ADS)

    Singh, Balbir; Sahoo, Gadadhar; Saxena, Atul

    2016-09-01

    The 8 and 10 mm diameter wire rods intended for use as concrete reinforcement were produced/ hot rolled from C-Mn steel chemistry containing various elements within the range of C:0.55-0.65, Mn:0.85-1.50, Si:0.05-0.09, S:0.04 max, P:0.04 max and N:0.006 max wt%. Depending upon the C and Mn contents the product attained pearlitic microstructure in the range of 85-93% with balance amount of polygonal ferrite transformed at prior austenite grain boundaries. The pearlitic microstructure in the wire rods helped in achieving yield strength, tensile strength, total elongation and reduction in area values within the range of 422-515 MPa, 790-950 MPa, 22-15% and 45-35%, respectively. On analyzing the tensile results it was revealed that the material experienced hardening in two stages separable by a knee strain value of about 0.05. The occurrence of two stage hardening thus in the steel with hardening coefficients of 0.26 and 0.09 could be demonstrated with the help of derived relationships existed between flow stress and the strain.

  17. The microstructure of neutron irradiated type-348 stainless steel and its relation to creep and hardening

    NASA Astrophysics Data System (ADS)

    Thomas, L. E.; Beeston, J. M.

    1982-06-01

    Annealed type-348 stainless steel specimens irradiated to 33 to 39 dpa at 350°C were examined by transmission electron microscopy to determine the cause of pronounced irradiation creep and hardening. The irradiation produced very high densities of 1-2 nm diameter helium bubbles, 2-20 nm diameter faulted (Frank) dislocation loops and 10 nm diameter precipitate particles. These defects account for the observed irradiation hardening but do not explain the creep strains. Too few point defects survive as faulted dislocation loops for significant creep by the stress-induced preferential absorption (SIPA) mechanism and there are not enough unfaulted dislocations for creep by climb-induced glide. Also, the irradiation-induced precipitates are face-centred cubic G-phase (a niobium nickel suicide), and cannot cause creep. It is suggested that the irradiation creep occurs by a grain-boundary movement mechanism such as diffusion accomodated grain-boundary sliding.

  18. Tensile Work Hardening Modeling of Precipitation Strengthened Nb-Microalloyed Steels

    NASA Astrophysics Data System (ADS)

    Iza-Mendia, Amaia; Jorge-Badiola, Denis; Gutiérrez, Isabel

    2017-03-01

    Very often Nb contributes to the strength of a microalloyed steel beyond the expected level due to the grain size strengthening resulting from thermomechanical processing. Two different mechanisms are behind this phenomenon, and both of them have to do with the amount of Nb remaining in the solution after hot rolling. The first of them is the increase of the hardenability of the steel due to Nb, and the second one is the fine precipitation of NbC in ferrite. The contribution of the precipitates to the work hardening of two thermally and thermomechanically processed microalloyed steels is addressed in this work and this contribution has been integrated into previously developed models by the authors for ferrite-pearlite microstructures. An L eff is considered through the effective spacing associated to the different obstacles and their interactions with the moving dislocations. The model obtained shows good agreement with the experimental tensile curves from the end of yield point elongation to the onset of necking.

  19. Development of Cu-bearing bake-hardenable steel sheets for automotive exposed panels

    NASA Astrophysics Data System (ADS)

    Hong, Moon-Hi; Cho, Noi-Ha; Kim, Sung-Il; Kwon, Ohjoon; Lim, Sung-Hwan; Moon, Won-Jin

    2010-12-01

    Recently, newly developed bake-hardenable (BH) steel sheets strengthened by copper sulfide (CuS) have been successfully employed in commercial production lines that supply automotive outer panels. The metallurgical concepts governing fabrication of these new BH steel sheets require keeping carbon content as low as 0.0015 wt.% without any additional amount of titanium and/or niobium for solute carbon scavenging. The role of CuS precipitates has turned out to raise the yield strength acting as a barrier against dislocation movement. In this paper, we studied the effects of chemical compositions and manufacturing process variables on the microstructure and mechanical properties of newly developed BH steel sheets. We found that the control of carbon and nitrogen showed a good balance between bake-hardenability (BH) and yield point elongation (YP-El). We identified the crystallographic relationship between the nano-size CuS precipitates and the ferrite matrix of (001)sulfide//(001)α-Fe and [001]sulfide//[001]α-Fe. We also found that the BH and YP-El were affected by the formation of aluminium nitride (AlN) and the annealing temperature.

  20. Reverse-Martensitic Hardening of Austenitic Stainless Steel upon Up-quenching

    NASA Astrophysics Data System (ADS)

    Sato, Kiminori; Guo, Defeng; Li, Xiaohong; Zhang, Xiangyi

    2016-08-01

    Reverse-martensitic transformation utilizing up-quenching was demonstrated for austenitic stainless steel. Up-quenching was done following the stress-induced phase modification to martensite and then enrichment of the body-centered-cubic ferrite. Transmission-electron-microscopy observation and Vickers hardness test revealed that the reverse-martensitic transformation yields quench hardening owing to an introduction of highly-concentrated dislocation. It is furthermore found that Cr precipitation on grain boundaries caused by isothermal aging is largely suppressed in the present approach.

  1. Prediction of radiation induced hardening of reactor pressure vessel steels using artificial neural networks

    NASA Astrophysics Data System (ADS)

    Castin, N.; Malerba, L.; Chaouadi, R.

    2011-01-01

    In this paper, we use an artificial neural network approach to obtain predictions of neutron irradiation induced hardening, more precisely of the change in the yield stress, for reactor pressure vessel steels of pressurized water nuclear reactors. Different training algorithms are proposed and compared, with the goal of identifying the best procedure to follow depending on the needs of the user. The numerical importance of some input variables is also studied. Very accurate numerical regressions are obtained, by taking only four input variables into account: neutron fluence, irradiation temperature, and chemical composition (Cu and Ni content). Accurate extrapolations in term of neutron fluence are obtained.

  2. Non-vacuum electron-beam carburizing and surface hardening of mild steel

    NASA Astrophysics Data System (ADS)

    Bataev, I. A.; Golkovskii, M. G.; Losinskaya, A. A.; Bataev, A. A.; Popelyukh, A. I.; Hassel, T.; Golovin, D. D.

    2014-12-01

    In this paper, we study the structure, microhardness, and tribological properties of surface layers of mild (0.19% C) steel, which was formed by electron-beam cladding with an iron-graphite powder mixture followed by quenching and tempering. A 1.4 MeV electron beam that was extracted into air was used. Cladding of steel with the iron-graphite mixture at a beam current of 24 and 26 mA formed a hypoeutectic cast iron layer (2.19% C) and a hypereutectoid steel (1.57% C) layer, which were 2.0 and 2.6 mm thick, respectively. The microhardness of the surface-quenched and tempered steel and cast iron layers was 7 and 8 GPa, respectively. Electron-beam quenching of the surface layers of hypoeutectic cast iron was accompanied with multiple cracking. During the quenching of the 1.57% C steel layer, crack formation was not observed. In friction tests against fixed and loose abrasive particles, the surface layers of hypereutectoid steel and hypoeutectic cast iron that were produced by electron-beam cladding and quenching had lower wear rates than mild steel after pack carburizing, quenching, and tempering. In the sliding wear tests, the cast iron clad layer, which was subjected to electron-beam quenching and tempering, exhibited the highest wear resistance. Electron-beam treatment can be used to harden local areas of large workpieces. It is reasonable to treat clad layers of high-carbon steel with electron-beam quenching and tempering. To prevent multiple cracking, white cast iron layers should not be quenched.

  3. On the correlation between irradiation-induced microstructural features and the hardening of reactor pressure vessel steels

    NASA Astrophysics Data System (ADS)

    Lambrecht, M.; Meslin, E.; Malerba, L.; Hernández-Mayoral, M.; Bergner, F.; Pareige, P.; Radiguet, B.; Almazouzi, A.

    2010-11-01

    A correlation is attempted between microstructural observations by various complementary techniques, which have been implemented within the PERFECT project and the hardening measured by tensile tests of reactor pressure vessel steel and model alloys after irradiation to a dose of ˜7 × 10 19 n cm -2. This is done, using the simple hardening model embodied by the Orowan equation and applying the most suitable superposition law, as suggested by a parametric study using the DUPAIR line tension code. It is found that loops are very strong obstacles to dislocation motion, but due to their low concentration, they only play a minor role in the hardening itself. For the precipitates, the contrary is found, although they are quite soft (due to their very small sizes and their coherent nature), they still play the dominant role in the hardening. Vacancy clusters are important for the formation of both loops and precipitates, but they will play almost no role in the hardening by themselves.

  4. Microstructural evolution and the variation of tensile behavior after aging heat treatment of precipitation hardened martensitic steel

    SciTech Connect

    Shin, Jong-Ho; Jeong, JaeSuk; Lee, Jong-Wook

    2015-01-15

    The effects of aging temperature on the microstructural evolution and the tensile behavior of precipitation hardened martensitic steel were investigated. Microscopic analysis using transmission electron microscope (TEM) was combined with the microstructural analysis using the synchrotron X-ray diffraction (XRD) to characterize the microstructural evolution with aging temperature. Peak hardness was obtained by precipitation of the Ni{sub 3}Al ordered phase. After aging at temperature range from 420 to 590 °C, spherical Ni{sub 3}Al precipitates and ellipsoidal M{sub 23}C{sub 6} carbides were observed within laths and at lath boundaries, respectively. Strain hardening behavior was analyzed with Ludwik equation. It is observed that the plastic strain regimes can be divided into two different stages by a rapid increase in strain hardening followed by a comparatively lower increase. At the first strain hardening stage, the aged specimen exhibited higher strain hardening exponent than the as-quenched specimen, and the exponent in the aged specimen was not changed considerably with increasing aging temperature. It is revealed that the strain hardening exponents at the first and the second stages were associated with the Ni{sub 3}Al precipitates and the domain size representing the coherent scattering area, respectively. - Highlights: • All of aged specimen exhibited higher strain hardening exponent than the as-quenched specimen at the first stage. • The value of strain hardening exponent in the aged specimen was nearly constant with aging temperature. • Ni{sub 3}Al precipitation dominantly influenced to the increase of strain hardening exponent at the first strain hardening stage. • Domain size was associated with strain hardening exponent at the second strain hardening stage.

  5. Atom probe tomography investigation of assisted precipitation of secondary hardening carbides in a medium carbon martensitic steels.

    PubMed

    Danoix, F; Danoix, R; Akre, J; Grellier, A; Delagnes, D

    2011-12-01

    A medium carbon martensitic steel containing nanometer scale secondary hardening carbides and intermetallic particles is investigated by field ion microscopy and atom probe tomography. The interaction between the concomitant precipitations of both types of particles is investigated. It is shown that the presence of the intermetallic phase affects the nucleation mechanism and the spatial distribution of the secondary hardening carbides, which shifts from heterogeneous on dislocations to heterogeneous on the intermetallic particles.

  6. Method of Electrolyte-Plasma Surface Hardening of 65G and 20GL Low-Alloy Steels Samples

    NASA Astrophysics Data System (ADS)

    Rakhadilov, Bauyrzhan; Zhurerova, Laila; Pavlov, Alexander

    2016-08-01

    This work is devoted to formation of modified surface layers in 65G and 20GL steels which using for the manufacture of railway transport parts, as well as the study of influence of the parametersof electrolyte-plasma surface hardening methodon the changes in structural-phase states, improving of wear-resistance. The process of electrolyte-plasma surface hardening of 65G and 20GL steels samples conducted in the electrolyte from water solution of 20% sodium carbonate, in the mode ~850°C - 2 seconds, ∼⃒1200°C - 3 seconds. It is established that in the initial state 20GL steel has ferrite-pearlite structure, and the 60G steel consists of pearlite and cement structure. After application of electrolyte-plasma surface hardening is observed the formation of carbides particles and martensite phase components in the structure of 20GL and 60G steels. It is determined that after electrolyte-plasma surface hardening with heating time - 2 seconds, the abrasive wear-resistance of 65G and 20GL steels increased to 1.3 times and 1.2 times, respectively, and the microhardness is increased to 1.6 times and 1.3 times, respectively.

  7. Microstructure and Mechanical Behavior of 17-4 Precipitation Hardenable Steel Processed by Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Rafi, H. Khalid; Pal, Deepankar; Patil, Nachiket; Starr, Thomas L.; Stucker, Brent E.

    2014-12-01

    The mechanical behavior and the microstructural evolution of 17-4 precipitation hardenable (PH) stainless steel processed using selective laser melting have been studied. Test coupons were produced from 17-4 PH stainless steel powder in argon and nitrogen atmospheres. Characterization studies were carried out using mechanical testing, optical microscopy, scanning electron microscopy, and x-ray diffraction. The results show that post-process heat treatment is required to obtain typically desired tensile properties. Columnar grains of smaller diameters (<2 µm) emerged within the melt pool with a mixture of martensite and retained austenite phases. It was found that the phase content of the samples is greatly influenced by the powder chemistry, processing environment, and grain diameter.

  8. Constitutive equation for hardened SKD11 steel at high temperature and high strain rate using the SHPB technique

    NASA Astrophysics Data System (ADS)

    Tang, D. W.; Wang, C. Y.; Hu, Y. N.; Song, Y. X.

    2010-03-01

    In this present work, dynamic tests have been performed on hardened SKD11 steel (62 Rockwell C hardness) specimens by means of a high temperature split Hopkinson pressure bar (SHPB) test system. Effects of temperature as well as those of strain and strain rate for the hardened steel are taken into account by using two ellipsoidal radiant heating reflectors with two halogen lamps and magnetic valve. The result obtained at high stain rates were compared with those at low strain rates under the different temperature. It was seen that the flow stress curves are found to include a work hardening region and a work softening region and the mechanical behavior of the hardened steel is highly sensitive to both the strain rate and the temperature. To determine the true flow stress- true strain, temperature relationship, specimens are tested from room temperature to 1073K at a strain rate form 0.01 s-1 to 104 s-1: The parameters for a Johnson-Cook constitutive equation and a modified Johnson-Cook constitutive equation are determined from the test results by fitting the data from both quasi-static compression and high temperature-dynamic compression tests. The modified Johnson-Cook constitutive equation is more suitable for expressing the dynamic behavior of the hardened SKD11 steel above the vicinity of the recrystallization temperature.

  9. Constitutive equation for hardened SKD11 steel at high temperature and high strain rate using the SHPB technique

    NASA Astrophysics Data System (ADS)

    Tang, D. W.; Wang, C. Y.; Hu, Y. N.; Song, Y. X.

    2009-12-01

    In this present work, dynamic tests have been performed on hardened SKD11 steel (62 Rockwell C hardness) specimens by means of a high temperature split Hopkinson pressure bar (SHPB) test system. Effects of temperature as well as those of strain and strain rate for the hardened steel are taken into account by using two ellipsoidal radiant heating reflectors with two halogen lamps and magnetic valve. The result obtained at high stain rates were compared with those at low strain rates under the different temperature. It was seen that the flow stress curves are found to include a work hardening region and a work softening region and the mechanical behavior of the hardened steel is highly sensitive to both the strain rate and the temperature. To determine the true flow stress- true strain, temperature relationship, specimens are tested from room temperature to 1073K at a strain rate form 0.01 s-1 to 104 s-1: The parameters for a Johnson-Cook constitutive equation and a modified Johnson-Cook constitutive equation are determined from the test results by fitting the data from both quasi-static compression and high temperature-dynamic compression tests. The modified Johnson-Cook constitutive equation is more suitable for expressing the dynamic behavior of the hardened SKD11 steel above the vicinity of the recrystallization temperature.

  10. Rolling-element fatigue life of silicon nitride balls. [as compared to that of steel, ceramic, and cermet materials

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.

    1974-01-01

    The five-ball fatigue tester was used to evaluate silicon nitride as a rolling-element bearing material. Results indicate that hot-pressed silicon nitride running against steel may be expected to yield fatigue lives comparable to or greater than those of bearing quality steel running against steel at stress levels typical rolling-element bearing application. The fatigue life of hot-pressed silicon nitride is considerably greater than that of any ceramic or cermet tested. Computer analysis indicates that there is no improvement in the lives of 120-mm-bore angular--contact ball bearings of the same geometry operating at DN values from 2 to 4 million where hot-pressed silicon nitride balls are used in place of steel balls.

  11. Transmission and scanning electron microscope study on the secondary cyclic hardening behavior of interstitial-free steel

    SciTech Connect

    Shih, Chia-Chang; Ho, New-Jin; Huang, Hsing-Lu

    2009-11-15

    Strain controlled fatigue experiment was employed to evaluate automotive grade interstitial-free ferrite steel. Hundreds of grains were examined by scanning electron microscope under electron channeling contrast image technique of backscattered electron image mode for comprehensive comparison of micrographs with those taken under transmission electron microscope. The cyclic stress responses clearly revealed that rapid hardening occurs at the early stage of cycling as a result of multiplication of dislocations to develop loop patches, dipolar walls and dislocation cells at various total strain amplitudes. After primary rapid hardening, stress responses varied from being saturated to further hardening according to dislocation structure evolution at various strain amplitudes. The fatigue failure was always accompanied with further hardening including secondary hardening. The corresponding dislocation structures with the three types of hardening behaviors are discussed. Once the secondary hardening starts, dislocation cells began to develop along grain boundaries in the low strain region and then extended into grain interiors as strain amplitudes increased and cycling went on. The secondary hardening rates were found to be directly proportional to their strain amplitudes.

  12. Comparison of tungsten carbide and stainless steel ball bearings for grinding single maize kernels in a reciprocating grinder

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Reciprocating grinders can grind single maize kernels by shaking the kernel in a vial with a ball bearing. This process results in a grind quality that is not satisfactory for many experiments. Tungesten carbide ball bearings are nearly twice as dense as steel, so we compared their grinding performa...

  13. Effect of temper rolling on the bake-hardening behavior of low carbon steel

    NASA Astrophysics Data System (ADS)

    Kuang, Chun-fu; Zhang, Shen-gen; Li, Jun; Wang, Jian; Li, Pei

    2015-01-01

    In a typical process, low carbon steel was annealed at two different temperatures (660°C and 750°C), and then was temper rolled to improve the mechanical properties. Pre-straining and baking treatments were subsequently carried out to measure the bake-hardening (BH) values. The influences of annealing temperature and temper rolling on the BH behavior of the steel were investigated. The results indicated that the microstructure evolution during temper rolling was related to carbon atoms and dislocations. After an apparent increase, the BH value of the steel significantly decreased when the temper rolling reduction was increased from 0% to 5%. This was attributed to the increase in solute carbon concentration and dislocation density. The maximum BH values of the steel annealed at 660°C and 750°C were 80 MPa and 89 MPa at the reductions of 3% and 4%, respectively. Moreover, increasing the annealing temperature from 660 to 750°C resulted in an obvious increase in the BH value due to carbide dissolution.

  14. Application of steel 40Kh surface hardened by high-frequency currents in the production of gate valve parts

    SciTech Connect

    Veliev, T.K.; Arifulin, R.K.; Fataliev, N.S.; Safarov, R.S.

    1986-09-01

    Bench tests were performed to determine the change in roughness, planeness, and hardness of the sealing surfaces of parts of gate valves made with steel 40Kh surface-hardened by high-frequency currents (HFC). Most parts of the gate valves for oil wells are now made of steel 38Kh2MYuA containing molybdenum. It was of interest to conduct tests to find another steel (40Kh) with less precious alloying elements and to increase the hardness of the sealing surfaces. The tests showed that steel 40Kh with HFC surface hardening may be recommended for gate parts of straight-through gate valves with specific contact pressure of up to 70 MPa. The torque for controlling the gate must be 0.8-1kN. Tests were also conducted on an experimental batch of Christmas trees and tubing heads; those results are presented.

  15. Investigation of the Influence Factors on Distortion in Induction-Hardened Steel Shafts Manufactured from Cold-Drawn Rod

    NASA Astrophysics Data System (ADS)

    Dong, Juan; Epp, Jeremy; Rocha, Alexandre da Silva; Nunes, Rafael Menezes; Zoch, Hans Werner

    2016-02-01

    In this study, the distortion of steel shafts was investigated before and after induction hardening. Several essential influencing factors in the manufacturing process chain regarding cold drawing, cutting method, notches on the shafts, and induction hardening were analyzed by design of experiment (DoE). Further necessary examinations of microstructures, hardness profile, segregation of chemical composition, and residual stress state were conducted for understanding the distortion behavior. The results of the statistical analysis of the DoE showed that the drawing process is the most important factor influencing distortion. The surface hardening depth of induction hardening is the second main factor. The relationship between inhomogeneities in the work pieces and the distortion was finally discussed.

  16. Mechanisms and Modeling of Bake-Hardening Steels: Part I. Uniaxial Tension

    NASA Astrophysics Data System (ADS)

    Ballarin, V.; Soler, M.; Perlade, A.; Lemoine, X.; Forest, S.

    2009-06-01

    A physically based model for bake-hardening (BH) steels is developed suitable to predict the BH as well as the macroscopic behavior of strain-aged steels in tensile tests, such as the lower yield stress and the yield point elongation or Lüders strain. A description of the strain aging kinetics is given by considering two aging steps: Cottrell atmospheres formation and precipitation of coherent carbides. The modeling includes the effect of solute carbon content, aging time, temperature, and prestrain. Then, a numerical approach of Lüders phenomenon using finite element (FE) method codes is conducted. The strain aging model is eventually coupled with the previous numerical study thanks to a local mechanical behavior that schematically describes the local dislocation behavior. Simulations of tensile tests are performed and agree well with experiments carried out on aluminum-killed (AlK) and ULC BH steels, in terms of lower yield stress and yield point elongation. Effects of aging treatment, grain size, and strain rate on the macroscopic behavior are particularly enlightened.

  17. The features of steel surface hardening with high energy heating by high frequency currents and shower cooling

    NASA Astrophysics Data System (ADS)

    Ivancivsky, V. V.; Skeeba, V. Yu; Bataev, I. A.; Lobanov, D. V.; Martyushev, N. V.; Sakha, O. V.; Khlebova, I. V.

    2016-11-01

    The paper examines the process of surface hardening of steel 45 with the help of high energy heating by high frequency currents with simultaneous shower water cooling. We theoretically justified and experimentally proved a possibility of liquid phase forming in the course of heating not on the surface, but in the depth of the surface layer.

  18. Assessment of the microstructure and torsional fatigue performance of an induction hardened vanadium microalloyed medium-carbon steel

    NASA Astrophysics Data System (ADS)

    Rothleutner, Lee M.

    Vanadium microalloying of medium-carbon bar steels is a common practice in industry for a number of hot rolled as well as forged and controlled-cooled components. However, use of vanadium microalloyed steels has expanded into applications beyond their originally designed controlled-cooled processing scheme. Applications such as transmission shafts often require additional heat-treatments such as quench and tempering and/or induction hardening to meet packaging or performance requirements. As a result, there is uncertainty regarding the influence of vanadium on the properties of heat-treated components, specifically the effect of rapid heat-treating such as induction hardening. In the current study, the microstructural evolution and torsional fatigue behavior of induction hardened 1045 and 10V45 (0.08 wt pct V) steels were examined. Torsional fatigue specimens specifically designed for this research were machined from the as-received, hot rolled bars and induction hardened using both scanning (96 kHz/72 kW) and single-shot (31 kHz/128 kW) methods. Four conditions were evaluated, three scan hardened to 25, 32, and 44 pct nominal effective case depths and one single-shot hardened to 44 pct. Torsional fatigue tests were conducted at a stress ratio of 0.1 and shear stress amplitudes of 550, 600, and 650 MPa. Physical simulations using the thermal profiles from select induction hardened conditions were conducted in the GleebleRTM 3500 to augment microstructural analysis of torsional fatigue specimens. Thermal profiles were calculated by a collaborating private company using electro-thermal finite element analysis. Residual stresses were evaluated for all conditions using a strain gage hole drilling technique. The results showed that vanadium microalloying has an influence on the microstructure in the highest hardness region of the induction-hardened case as well as the total case region. Vanadium microalloyed conditions consistently exhibited a greater amount of non

  19. M2C precipitates in isothermal tempering of high Co-Ni secondary hardening steel

    NASA Astrophysics Data System (ADS)

    Yoo, Choong Hwa; Lee, Hyuck Mo; Chan, Jin W.; Morris, John W.

    1996-11-01

    The effects of isothermal tempering on the coarsening behavior of hexagonal M2C precipitates and the secondary hardening reaction in ultrahigh-strength AerMet 100 steel were investigated. The tempering temperatures were 468 °C, 482 °C, and 510 °C, and the tempering time spanned the range from 1 to 400 hours. Experimental studies of the coarsening behavior of the carbides were made by utilizing transmission electron microscopy (TEM), scanning electron microscopy (SEM), and X-ray diffractometry (XRD). The hardness at the secondary hardening peak was about HRc 55. The average length and diameter of M2C carbides were 4 to 8 nm and 1.5 to 2.5 nm, respectively, at all three tempering temperatures; hence, the aspect ratio was almost 3, an equilibrium value in this case. The size of the M2C carbides increased monotonically with time, but the growth kinetics did not exactly follow the classical coarsening behavior. The amount of precipitated austenite increased with tempering time and temperature. M2C precipitates were still relatively fine even after 200 hours of tempering. This feature seemed to be closely related to the high hardness maintained after prolonged tempering.

  20. Pulsed-laser atom probe studies of a precipitation hardened maraging TRIP steel.

    PubMed

    Dmitrieva, O; Choi, P; Gerstl, S S A; Ponge, D; Raabe, D

    2011-05-01

    A precipitation hardened maraging TRIP steel was analyzed using a pulsed laser atom probe. The laser pulse energy was varied from 0.3 to 1.9 nJ to study its effect on the measured chemical compositions and spatial resolution. Compositional analyses using proximity histograms did not show any significant variations in the average matrix and precipitate compositions. The only remarkable change in the atom probe data was a decrease in the ++/+ charge state ratios of the elements. The values of the evaporation field used for the reconstructions exhibit a linear dependence on the laser pulse energy. The adjustment of the evaporation fields used in the reconstructions for different laser pulse energies was based on the correlation of the obtained cluster shapes to the TEM observations. No influence of laser pulse energy on chemical composition of the precipitates and on the chemical sharpness of their interfaces was detected.

  1. Influence of Heat Treatment on Mercury Cavitation Resistance of Surface Hardened 316LN Stainless Steel

    SciTech Connect

    Pawel, Steven J; Hsu, Julia

    2010-11-01

    The cavitation-erosion resistance of carburized 316LN stainless steel was significantly degraded but not destroyed by heat treatment in the temperature range 500-800 C. The heat treatments caused rejection of some carbon from the carburized layer into an amorphous film that formed on each specimen surface. Further, the heat treatments encouraged carbide precipitation and reduced hardness within the carburized layer, but the overall change did not reduce surface hardness fully to the level of untreated material. Heat treatments as short as 10 min at 650 C substantially reduced cavitation-erosion resistance in mercury, while heat treatments at 500 and 800 C were found to be somewhat less detrimental. Overall, the results suggest that modest thermal excursions perhaps the result of a weld made at some distance to the carburized material or a brief stress relief treatment will not render the hardened layer completely ineffective but should be avoided to the greatest extent possible.

  2. Surface roughness analysis of hardened steel after high-speed milling.

    PubMed

    Twardowski, Paweł; Wojciechowski, Szymon; Wieczorowski, Michał; Mathia, Thomas

    2011-01-01

    The work refers to analysis of various factors affecting surface roughness after end milling of hardened steel in high-speed milling (HSM) conditions. Investigations of milling parameters (cutting speed v(c) , axial depth of cut a(p) ) and the process dynamics that influence machined surface roughness were presented, and a surface roughness model, including cutter displacements, was elaborated. The work also involved analysis of surface profile charts from the point of view of vibrations and cutting force components. The research showed that theoretic surface roughness resulting from the kinematic-geometric projection of cutting edge in the workpiece is significantly different from the reality. The dominant factor in the research was not feed per tooth f(z) (according to the theoretical model) but dynamical phenomena and feed per revolution f.

  3. Irradiation hardening of ODS ferritic steels under helium implantation and heavy-ion irradiation

    NASA Astrophysics Data System (ADS)

    Zhang, Hengqing; Zhang, Chonghong; Yang, Yitao; Meng, Yancheng; Jang, Jinsung; Kimura, Akihiko

    2014-12-01

    Irradiation hardening of ODS ferritic steels after multi-energy He-ion implantation, or after irradiation with energetic heavy ions including Xe and Bi-ions was investigated with nano-indentation technique. Three kinds of high-Cr ODS ferritic steels including the commercial MA956 (19Cr-3.5Al), the 16Cr-0.1Ti and the 16Cr-3.5Al-0.1Zr were used. Data of nano-hardness were analyzed with an approach based on Nix-Gao model. The depth profiles of nano-hardness can be understood by the indentation size effect (ISE) in specimens of MA956 implanted with multi-energy He-ions or irradiated with 328 MeV Xe ions, which produced a plateau damage profile in the near-surface region. However, the damage gradient overlaps the ISE in the specimens irradiated with 9.45 Bi ions. The dose dependence of the nano-hardness shows a rapid increase at low doses and a slowdown at higher doses. An 1/2-power law dependence on dpa level is obtained. The discrepancy in nano-hardness between the helium implantation and Xe-ion irradiation can be understood by using the average damage level instead of the peak dpa level. Helium-implantation to a high dose (7400 appm/0.5 dpa) causes an additional hardening, which is possibly attributed to the impediment of motion dislocations by helium bubbles formed in high concentration in specimens.

  4. The investigation of the deformation wave hardening effect on the strength of the medium and low alloy steels

    NASA Astrophysics Data System (ADS)

    Kirichek, A. V.; Barinov, S. V.; Yashin, A. V.; Kolontsov, S. E.

    2017-02-01

    The article presents the data on the effect of wave deformation hardening on the strength of the 45, 40X and 35 HGSA steel. To improve the strength of these steels, it is proposed to create structured areas consisting of alternating solid and viscous-plastic sections in their surface layer. The evenness of arrangement of the sections is characterized by the overlap factor. The studies found that wave deformation treatment of the samples, made of the 45, 40X 35HGSA steel, made it possible to increase the tensile strength by 8, 4.2 and 13%, the values of elastic deformations – by 37, 81 and 51% during their hardening with overlapping coefficients 0.7; 0.9 and 0.7, respectively.

  5. Suppression effect of nano-sized oxide particles on helium irradiation hardening in F82H-ODS steel

    NASA Astrophysics Data System (ADS)

    Chen, S.; Wang, Y.; Tadaki, K.; Hashimoto, N.; Ohnuki, S.

    2014-12-01

    Helium implantation was performed to investigate irradiation hardening in ferritic/martensitic steels. Depth dependence of nano-hardness was obtained using a Berkovich nano-indenter, and then nano-hardness was extracted from Nix-Gao model. The correlation between irradiation hardening and the concentration 500-2000 appm of helium was plotted. Nano-hardness increases as a function of helium concentration. F82H-ODS with a higher nano-hardness provides a lower irradiation hardening than F82H-IEA. Cross-sectional transmission electron microscopy (XTEM) revealed that cavities with a uniform distribution were formed after helium implantation at 2000 appm helium concentration, showing a mean size of 1.1 nm with an average number density of 4.9 × 1023 m-3 in F82H-IEA and 1.3 nm with 7.4 × 1023 m-3 in F82H-ODS. Orowan model was applied to evaluate the hardening from dispersed cavities. The significant difference of hardening between calculation and nano-indentation result of F82H-ODS indicates that oxide particles may shield the hardening effect from cavities because of the complex multi-interaction.

  6. Sulfide Stress Cracking and Electrochemical Corrosion of Precipitation Hardening Steel After Plasma Oxy-Nitriding

    NASA Astrophysics Data System (ADS)

    Granda-Gutiérrez, E. E.; Díaz-Guillén, J. C.; Díaz-Guillén, J. A.; González, M. A.; García-Vázquez, F.; Muñóz, R.

    2014-11-01

    In this paper, we present the results of a duplex plasma nitriding followed by an oxidizing stage process (which is also referred as oxy-nitriding) on the corrosion behavior of a 17-4PH precipitation hardening stainless steel. The formation of both, expanded martensite (b.c.t. α'N-phase) and chromium oxide (type Cr2O3) in the subsurface of oxy-nitrided samples at specific controlled conditions, leads in a noticeable increasing in the time-to-rupture during the sulfide stress cracking test, in comparison with an untreated reference sample. Oxy-nitriding improves the corrosion performance of the alloy when it is immersed in solutions saturated by sour gas, which extends the application potential of this type of steel in the oil and gas extraction and processing industry. The presence of the oxy-nitrided layer inhibits the corrosion process that occurs in the near-surface region, where hydrogen is liberated after the formation of iron sulfides, which finally produces a fragile fracture by micro-crack propagation; the obtained results suggest that oxy-nitriding slows this process, thus delaying the rupture of the specimen. Moreover, oxy-nitriding produces a hard, sour gas-resistant surface, but do not significantly affect the original chloride ion solution resistance of the material.

  7. Sulfide Stress Cracking and Electrochemical Corrosion of Precipitation Hardening Steel After Plasma Oxy-Nitriding

    NASA Astrophysics Data System (ADS)

    Granda-Gutiérrez, E. E.; Díaz-Guillén, J. C.; Díaz-Guillén, J. A.; González, M. A.; García-Vázquez, F.; Muñóz, R.

    2014-09-01

    In this paper, we present the results of a duplex plasma nitriding followed by an oxidizing stage process (which is also referred as oxy-nitriding) on the corrosion behavior of a 17-4PH precipitation hardening stainless steel. The formation of both, expanded martensite (b.c.t. α'N-phase) and chromium oxide (type Cr2O3) in the subsurface of oxy-nitrided samples at specific controlled conditions, leads in a noticeable increasing in the time-to-rupture during the sulfide stress cracking test, in comparison with an untreated reference sample. Oxy-nitriding improves the corrosion performance of the alloy when it is immersed in solutions saturated by sour gas, which extends the application potential of this type of steel in the oil and gas extraction and processing industry. The presence of the oxy-nitrided layer inhibits the corrosion process that occurs in the near-surface region, where hydrogen is liberated after the formation of iron sulfides, which finally produces a fragile fracture by micro-crack propagation; the obtained results suggest that oxy-nitriding slows this process, thus delaying the rupture of the specimen. Moreover, oxy-nitriding produces a hard, sour gas-resistant surface, but do not significantly affect the original chloride ion solution resistance of the material.

  8. Tailoring of mechanical properties of a side sill part made of martensitic stainless steel by press hardening

    NASA Astrophysics Data System (ADS)

    Meza-García, Enrique; Rautenstrauch, Anja; Kräusel, Verena; Landgrebe, Dirk

    2016-10-01

    The present work deals with a technological study to integrate the 1.4034 martensitic stainless steel sheet alloy in the conventional press hardening process. Based on preliminary work, side sill demonstrators with tailored mechanical properties were manufactured by press hardening under conventional process parameters. The resulting microstructure and mechanical properties of the produced parts were characterized. The tailoring of the mechanical properties consists of the development of two sections with completely different mechanical properties in a single part. To achieve this, a half of the blank was insulated with a refractory during austenitization treatment. This avoided the heating of the insulated side until the austenitization temperature. Therefore, only the non-insulated side was hardened by quenching. Moreover, depending on the austenitization temperature the resulting mechanical properties can be adjusted.

  9. Rolling-element fatigue lives of AISI 52100 steel balls with several synthetic lubricants

    NASA Technical Reports Server (NTRS)

    Parker, R. J.

    1976-01-01

    Rolling-element fatigue tests were run with three synthetic lubricants with and without antiwear additives and with a paraffinic mineral oil at race temperatures of 336 to 353 K (146 146 to 175 F). The five-ball fatigue tester was used with steel balls to evaluate the relative fatigue lives with each of six lubricant-additive combinations. The tests were run at 5,520 MPa (800,000psi) maximum Hertz stress, 10,000 rpm shaft speed, and 30 deg contact angle. The lubricants tested have similar kinetic viscosities at 372 K (210 F) ranging from 0.034 to 0.089 sq cm/sec (3.4 to 8.9 cS). At these conditions, the mode of failure in the five-ball fatigue tester was classical subsurface rolling-element fatigue. The baseline for comparison of fatigue life was the paraffinic mineral oil without additives. The effects of the synthetic lubricants and their additives, which are useful for boundary lubrication, oxidation or foam inhibition, were evaluated.

  10. Impact toughness of a gradient hardened layer of Cr5Mo1V steel treated by laser shock peening

    NASA Astrophysics Data System (ADS)

    Xia, Weiguang; Li, Lei; Wei, Yanpeng; Zhao, Aimin; Guo, Yacong; Huang, Chenguang; Yin, Hongxiang; Zhang, Lingchen

    2016-04-01

    Laser shock peening (LSP) is a widely used surface treatment technique that can effectively improve the fatigue life and impact toughness of metal parts. Cr5Mo1V steel exhibits a gradient hardened layer after a LSP process. A new method is proposed to estimate the impact toughness that considers the changing mechanical properties in the gradient hardened layer. Assuming a linearly gradient distribution of impact toughness, the parameters controlling the impact toughness of the gradient hardened layer were given. The influences of laser power densities and the number of laser shots on the impact toughness were investigated. The impact toughness of the laser peened layer improves compared with an untreated specimen, and the impact toughness increases with the laser power densities and decreases with the number of laser shots. Through the fracture morphology analysis by a scanning electron microscope, we established that the Cr5Mo1V steel was fractured by the cleavage fracture mechanism combined with a few dimples. The increase in the impact toughness of the material after LSP is observed because of the decreased dimension and increased fraction of the cleavage fracture in the gradient hardened layer.

  11. Structural and microstructural changes in monoclinic ZrO{sub 2} during the ball-milling with stainless steel assembly

    SciTech Connect

    Stefanic, G. . E-mail: stefanic@irb.hr; Music, S.; Gajovic, A.

    2006-04-13

    High-energy ball-milling of monoclinic ZrO{sub 2} was performed in air using the planetary ball mill with a stainless steel milling assembly. Structural and microstructural changes during the ball-milling were monitored using X-ray powder diffraction, Raman spectroscopy, Moessbauer spectroscopy, field emission scanning electron microscopy and energy dispersive X-ray spectrometry. The results of line broadening analysis indicated a decrease in the crystallite size and an increase in the microstrains with the ball-milling time increased up to {approx}150 min. The results of quantitative phase analysis indicated the presence of a very small amount of tetragonal ZrO{sub 2} phase in this early stage of ball-milling. The onset of m-ZrO{sub 2} {sup {yields}} t-ZrO{sub 2} transition occurred between 10 and 15 h of ball-milling, which resulted in a complete transition after 20 h of ball-milling. Further ball-milling caused a decrease of the t-ZrO{sub 2} lattice parameters followed by a probable transition into c-ZrO{sub 2}. It was concluded that the stabilization of t- and c-ZrO{sub 2} polymorphs at RT can be attributed to the incorporation of aliovalent cations (Fe{sup 2+}, Fe{sup 3+} and Cr{sup 3+}) introduced into the sample due to the wear and oxidation of the milling media.

  12. Investigations on Surface Milling of Hardened AISI 4140 Steel with Pulse Jet MQL Applicator

    NASA Astrophysics Data System (ADS)

    Bashir, Mahmood Al; Mia, Mozammel; Dhar, Nikhil Ranjan

    2016-06-01

    In this article, an experimental investigation was performed in milling hardened AISI 4140 steel of hardness 40 HRC. The machining was performed in both dry and minimal quantity lubricant (MQL) conditions, as part of neat machining, to make a strong comparison of the undertaken machining environments. The MQL was impinged int the form of pulse jet, by using the specially developed pulse-jet-attachment, to ensure that the cutting fluid can be applied in different timed pulses and quantities at critical zones. The tool wear, cutting force and surface roughness were taken as the quality responses while cutting speed, table feed rate and flow rate of the pulse were considered as influential factors. The depth of cut was kept constant at 1.50 mm because of its less significant effects and the straight oil was adopted as cutting fluid in pulse-jet-MQL. The effects of different factors, on the quality responses, are analyzed using ANOVA. It is observed that MQL applicator system exhibits overall better performance when compared to dry milling by reducing surface roughness, cutting force and prolonging tool life but a flow rate of 150 ml/h has tremendous effects on the responses. This investigation and afterward results are expected to aid the industrial practitioner and researcher to adopt the pulse-MQL in high speed milling to prolong tool life, reduce tool wear, diminish cutting force generation and promote better surface finish.

  13. Properties of precipitation hardened steel irradiated at 323 K in the Japan materials testing reactor

    NASA Astrophysics Data System (ADS)

    Niimi, M.; Matsui, Y.; Jitsukawa, S.; Hoshiya, T.; Tsukada, T.; Ohmi, M.; Mimura, H.; Ooka, N.; Hide, K.

    A precipitation hardening type 630 stainless steel was irradiated in the Japan Materials Testing Reactor (JMTR) in contact with the reactor primary coolant. The temperature of the irradiated specimens was about 330 K. The fast neutron ( E > 1 MeV) fluence for the specimens ranged from 10 24 to 10 26 m -2. Tension tests and fracture toughness tests were carried out at room temperature, while Charpy impact tests were done at temperatures of 273-453 K. Tensile strength data showed a peak of 1600 MPa at around 7 × 10 24 m -2, then gradually decreased to about 1500 MPa at 1.2 × 10 26 m -2. The elongation decreased with irradiation from 12% for unirradiated material to 6% at 1.2 × 10 26 m -2. The fractography after the tension test revealed that the fracture was ductile. Fracture toughness decreased to about a half of the value for unirradiated material with irradiation. The cleavage fracture was dominant on the fractured surface. Charpy impact tests showed an increase of ductile-brittle transition temperature (DBTT) by 60 K with irradiation.

  14. Formation quality optimization of laser hot wire cladding for repairing martensite precipitation hardening stainless steel

    NASA Astrophysics Data System (ADS)

    Wen, Peng; Feng, Zhenhua; Zheng, Shiqing

    2015-01-01

    Laser cladding is an advantaged repairing technology due to its low heat input and high flexibility. With preheating wire by resistance heat, laser hot wire cladding shows better process stability and higher deposition efficiency compared to laser cold wire/powder cladding. Multi-pass layer were cladded on the surface of martensite precipitation hardening stainless steel FV520B by fiber laser with ER410NiMo wire. Wire feed rate and preheat current were optimized to obtain stable wire transfer, which guaranteed good formation quality of single pass cladding. Response surface methodology (RSM) was used to optimize processing parameters and predict formation quality of multi-pass cladding. Laser power P, scanning speed Vs, wire feed rate Vf and overlap ratio η were selected as the input variables, while flatness ratio, dilution and incomplete fusion value as the responses. Optimal clad layer with flat surface, low dilution and no incomplete fusion was obtained by appropriately reducing Vf, and increasing P, Vs and η. No defect like pore or crack was found. The tensile strength and impact toughness of the clad layer is respectively 96% and 86% of those of the substrate. The clad layer showed nonuniform microstructure and was divided into quenched areas with coarse lath martensite and tempered areas with tempered martensite due to different thermal cycles in adjacent areas. The tempered areas showed similar hardness to the substrate.

  15. Linear Friction Welding Process Model for Carpenter Custom 465 Precipitation-Hardened Martensitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Grujicic, M.; Yavari, R.; Snipes, J. S.; Ramaswami, S.; Yen, C.-F.; Cheeseman, B. A.

    2014-06-01

    An Arbitrary Lagrangian-Eulerian finite-element analysis is combined with thermo-mechanical material constitutive models for Carpenter Custom 465 precipitation-hardened martensitic stainless steel to develop a linear friction welding (LFW) process model for this material. The main effort was directed toward developing reliable material constitutive models for Carpenter Custom 465 and toward improving functional relations and parameterization of the workpiece/workpiece contact-interaction models. The LFW process model is then used to predict thermo-mechanical response of Carpenter Custom 465 during LFW. Specifically, temporal evolutions and spatial distribution of temperature within, and expulsion of the workpiece material from, the weld region are examined as a function of the basic LFW process parameters, i.e., (a) contact-pressure history, (b) reciprocation frequency, and (c) reciprocation amplitude. Examination of the results obtained clearly revealed the presence of three zones within the weld, i.e., (a) Contact-interface region, (b) Thermo-mechanically affected zone, and (c) heat-affected zone. While there are no publicly available reports related to Carpenter Custom 465 LFW behavior, to allow an experiment/computation comparison, these findings are consistent with the results of our ongoing companion experimental investigation.

  16. Hardening/finishing treatment of compressor blades using a machine with planetary container motion

    NASA Astrophysics Data System (ADS)

    Shpatakovskii, A. F.

    A process for the hardening and finishing of high-pressure compressor blades for aircraft powerplants is described whereby the blades are placed in containers that move along a planetary path in a hardening medium consisting of steel balls. The extent of surface hardening, surface roughness, and residual stresses are determined for specimens of U8A steel and blades of EP718VD alloy treated under different conditions. The efficiency of the treatment in terms of increased blade durability and productivity is estimated.

  17. Effects of chemical composition and dose on microstructure evolution and hardening of neutron-irradiated reactor pressure vessel steels

    NASA Astrophysics Data System (ADS)

    Takeuchi, T.; Kuramoto, A.; Kameda, J.; Toyama, T.; Nagai, Y.; Hasegawa, M.; Ohkubo, T.; Yoshiie, T.; Nishiyama, Y.; Onizawa, K.

    2010-07-01

    The correlation of microstructure evolution and hardening was studied in two kinds of A533B-1 steel with high and low levels of Cu irradiated in a range of dose from 0.32 to 9.9 × 10 19 n cm -2 ( E > 1 MeV) under a high flux of about 1.7 × 10 13 n cm -2 s -1 using three-dimensional local electrode atom probe (3DAP), positron annihilation (PA) techniques, and Vickers microhardness. The early rapid hardening was found to be caused by mainly matrix defects such as mono- or di-vacancies ( V1 - V2) and/or dislocations indicated by the PA analysis. The 3DAP analysis showed that dense dispersion of dilute Cu rich clusters and lean distribution of Mn-Ni-Si rich clusters, which were identified to possess the same dislocation-pinning effect by applying a Russell and Brown model, were responsible for large and small hardening in high- and low-Cu steels irradiated above 0.59 × 10 19 n cm 2, respectively.

  18. Process of vacuum hardening of cutting and sharpening tools of high-speed steels in belt furnaces

    NASA Astrophysics Data System (ADS)

    Tarasovi, A. N.

    1996-12-01

    The technical possibilities of vacuum elevator and bell furnaces commonly used for brazing and annealing precision parts in instrument-making and electronics can be widened. Small thin-blade tools of powder steels R6M5-P, 10R6M5-MP and "silver" steels R6M5, R6M5K5 with a minimum tolerance for sizing after hardening at a low cooling rate have high operational properties. The present paper is devoted to the process of heat treatment of special tools of the listed steels used to cut and shape ribbons, rods, and foils of alloys 36NKhTYu, 29NK, BrB2 in vacuum bcil furnaces under conditions of batch and small-batch production in electrical-engineering enterprises.

  19. Study on the friction in steel/polyamide ball on disk type contacts

    NASA Astrophysics Data System (ADS)

    Lates, M. T.; Gavrila, C. C.; Papuc, R.

    2016-08-01

    The paper presents the experimental study of the friction in the case of steel/polyamide ball on disk type contacts by considering as testing parameters the temperature, the load and the rotational speed. The tests are performed, for two types of polyamides, on a tribometer which allows rotational motions at small and high speeds, with controlled normal loads and temperatures. The tests begin with a one hour running-in at 500 rpm, at ambient temperature. After the running-in process there are made tests, for two types of polyamides at 90°C and 120°C, at loads of 3 N, 5 N, 7 N and at rotational speeds of 5 rpm, 1500 rpm and 3000 rpm. The results are indicating the polyamides behaviour at high temperatures with different loadings, at small and high rotational speeds. The conclusions of the paper offer recommendations regarding the applications of the tested polyamide materials according to temperature, loading and rotational speeds, in the case of ball on disk type contacts.

  20. Influence of Thermal Aging on the Microstructure and Mechanical Behavior of Dual Phase Precipitation Hardened Powder Metallurgy Stainless Steels

    NASA Astrophysics Data System (ADS)

    Stewart, Jennifer

    2011-12-01

    Increasing demand for high strength powder metallurgy (PM) steels has resulted in the development of dual phase PM steels. In this work, the effects of thermal aging on the microstructure and mechanical behavior of dual phase precipitation hardened powder metallurgy (PM) stainless steels of varying ferrite-martensite content were examined. Quantitative analyses of the inherent porosity and phase fractions were conducted on the steels and no significant differences were noted with respect to aging temperature. Tensile strength, yield strength, and elongation to fracture all increased with increasing aging temperature reaching maxima at 538°C in most cases. Increased strength and decreased ductility were observed in steels of higher martensite content. Nanoindentation of the individual microconstituents was employed to obtain a fundamental understanding of the strengthening contributions. Both the ferrite and martensite hardness values increased with aging temperature and exhibited similar maxima to the bulk tensile properties. Due to the complex non-uniform stresses and strains associated with conventional nanoindentation, micropillar compression has become an attractive method to probe local mechanical behavior while limiting strain gradients and contributions from surrounding features. In this study, micropillars of ferrite and martensite were fabricated by focused ion beam (FIB) milling of dual phase precipitation hardened powder metallurgy (PM) stainless steels. Compression testing was conducted using a nanoindenter equipped with a flat punch indenter. The stress-strain curves of the individual microconstituents were calculated from the load-displacement curves less the extraneous displacements of the system. Using a rule of mixtures approach in conjunction with porosity corrections, the mechanical properties of ferrite and martensite were combined for comparison to tensile tests of the bulk material, and reasonable agreement was found for the ultimate tensile

  1. Hardness-based plasticity and fracture model for quench-hardenable boron steel (22MnB5)

    SciTech Connect

    Greve, L. Medricky, M. Andres, M.; Eller, T. K.

    2013-12-16

    A comprehensive strain hardening and fracture characterization of different grades of boron steel blanks has been performed, providing the foundation for the implementation into the modular material model (MMM) framework developed by Volkswagen Group Research for an explicit crash code. Due to the introduction of hardness-based interpolation rules for the characterized main grades, the hardening and fracture behavior is solely described by the underlying Vickers hardness. In other words, knowledge of the hardness distribution within a hot-formed component is enough to set up the newly developed computational model. The hardness distribution can be easily introduced via an experimentally measured hardness curve or via hardness mapping from a corresponding hot-forming simulation. For industrial application using rather coarse and computationally inexpensive shell element meshes, the user material model has been extended by a necking/post-necking model with reduced mesh-dependency as an additional failure mode. The present paper mainly addresses the necking/post-necking model.

  2. Cyclic uniaxial and biaxial hardening of type 304 stainless steel modeled by the viscoplasticity theory based on overstress

    NASA Technical Reports Server (NTRS)

    Yao, David; Krempl, Erhard

    1988-01-01

    The isotropic theory of viscoplasticity based on overstress does not use a yield surface or a loading and unloading criterion. The inelastic strain rate depends on overstress, the difference between the stress and the equilibrium stress, and is assumed to be rate dependent. Special attention is paid to the modeling of elastic regions. For the modeling of cyclic hardening, such as observed in annealed Type 304 stainless steel, and additional growth law for a scalar quantity which represents the rate independent asymptotic value of the equilibrium stress is added. It is made to increase with inelastic deformation using a new scalar measure which differentiates between nonproportional and proportional loading. The theory is applied to correlate uniaxial data under two step amplitude loading including the effect of further hardening at the high amplitude and proportional and nonproportional cyclic loadings. Results are compared with corresponding experiments.

  3. Conservation Research and Development/ New Ultra-Low Carbon High Strength Steels with Improved Bake Hardenability for Enhanced Stretch Formability and Dent Resistance

    SciTech Connect

    Anthony J. DeArdo; C. Isaac Garcia

    2003-12-15

    Conservation Research and Development/New Ultra-Low Carbon High Strength Steels with Improved Bake Hardenability for Enhanced Stretch Formability and Dent Resistance. The experimental work can be divided into four phases. In each phase, the materials were received or designed, processed and tested, to evaluate the BH increment or response, as a function of compositions and processing conditions. Microstructural characterization by various techniques was performed in order to gain insights into the mechanisms of flow stress increment by bake hardening.

  4. Double Sided Irradiation for Laser-assisted Shearing of Ultra High Strength Steels with Process Integrated Hardening

    NASA Astrophysics Data System (ADS)

    Brecher, Christian; Emonts, Michael; Eckert, Markus; Weinbach, Matthias

    Most small or medium sized parts produced in mass production are made by shearing and forming of sheet metal. This technology is cost effective, but the achievable quality and geometrical complexity are limited when working high and highest strength steel. Based on the requirements for widening the process limits of conventional sheet metal working the Fraunhofer IPT has developed the laser-assisted sheet metal working technology. With this enhancement it is possible to produce parts made of high and highest strength steel with outstanding quality, high complexity and low tool wear. Additionally laser hardening has been implemented to adjust the mechanical properties of metal parts within the process. Currently the process is limited to lower sheet thicknesses (<2 mm) to maintain short cycle times. To enable this process for larger geometries and higher sheet thicknesses the Fraunhofer IPT developed a system for double sided laser-assisted sheet metal working within progressive dies.

  5. Issues associated with the use of Yoshida nonlinear isotropic/kinematic hardening material model in Advanced High Strength Steels

    NASA Astrophysics Data System (ADS)

    Shi, Ming F.; Zhang, Li; Zhu, Xinhai

    2016-08-01

    The Yoshida nonlinear isotropic/kinematic hardening material model is often selected in forming simulations where an accurate springback prediction is required. Many successful application cases in the industrial scale automotive components using advanced high strength steels (AHSS) have been reported to give better springback predictions. Several issues have been raised recently in the use of the model for higher strength AHSS including the use of two C vs. one C material parameters in the Armstrong and Frederick model (AF model), the original Yoshida model vs. Original Yoshida model with modified hardening law, and constant Young's Modulus vs. decayed Young's Modulus as a function of plastic strain. In this paper, an industrial scale automotive component using 980 MPa strength materials is selected to study the effect of two C and one C material parameters in the AF model on both forming and springback prediction using the Yoshida model with and without the modified hardening law. The effect of decayed Young's Modulus on the springback prediction for AHSS is also evaluated. In addition, the limitations of the material parameters determined from tension and compression tests without multiple cycle tests are also discussed for components undergoing several bending and unbending deformations.

  6. AISI/DOE Technology Roadmap Program: Development of Appropriate Resistance Spot Welding Practice for Transformation-Hardened Steels

    SciTech Connect

    Wayne Chuko; Jerry Gould

    2002-07-08

    This report describes work accomplished in the project, titled ''Development of Appropriate Resistance Spot Welding Practice for Transformation-Hardened Steels.'' The Phase 1 of the program involved development of in-situ temper diagrams for two gauges of representative dual-phase and martensitic grades of steels. The results showed that tempering is an effective way of reducing hold-time sensitivity (HTS) in hardenable high-strength sheet steels. In Phase 2, post-weld cooling rate techniques, incorporating tempering, were evaluated to reduce HTS for the same four steels. Three alternative methods, viz., post-heating, downsloping, and spike tempering, for HTS reduction were investigated. Downsloping was selected for detailed additional study, as it appeared to be the most promising of the cooling rate control methods. The downsloping maps for each of the candidate steels were used to locate the conditions necessary for the peak response. Three specific downslope conditions (at a fix ed final current for each material, timed for a zero-, medium-, and full-softening response) were chosen for further metallurgical and mechanical testing. Representative samples, were inspected metallographically, examining both local hardness variations and microstructures. The resulting downslope diagrams were found to consist largely of a C-curve. The softening observed in these curves, however, was not supported by subsequent metallography, which showed that all welds made, regardless of material and downslope condition, were essentially martensitic. CCT/TTT diagrams, generated based on microstructural modeling done at Oak Ridge National Laboratories, showed that minimum downslope times of 2 and 10 s for the martensitic and dual-phase grades of steels, respectively, were required to avoid martensite formation. These times, however, were beyond those examined in this study. These results show that downsloping is not an effective means of reducing HTS for production resistance spot

  7. Microstructure, properties, and age hardening behavior of a thermomechanically processed ultralow-carbon Cu-bearing high-strength steel

    NASA Astrophysics Data System (ADS)

    Ghosh, A.; Mishra, B.; Das, S.; Chatterjee, S.

    2005-03-01

    An ultralow-carbon steel alloyed with Ni, Mn, Mo, and Cu and microalloyed with Nb and Ti was subjected to a three-stage controlled rolling operation followed by water quenching. The effect of thermomechanical processing on the microstructure, mechanical properties, and age-hardening behavior of the steel was evaluated. The precipitation behavior of Cu at different aging temperatures was studied by transmission electron microscopy (TEM) and differential scanning calorimetry (DSC). The high strength values obtained in the present steel are due to the fine-lath martensite structure along with tiny precipitates of microalloying carbide and carbonitride of Ti and Nb at all finish rolling temperatures (FRTs). The increased strength value at the lower FRT is due to the finer lath width and packet size of martensite. The large TiN particles and the coarse martensite-austenite (MA) constituents impaired the impact-toughness value of the steel at subambient temperature. On aging at different temperatures, a wide variation in structure and properties has been obtained. At low aging temperatures, coherent Cu particles form and a peak strength is obtained due to the formation of fine ɛ-Cu precipitates. On increasing aging temperatures, the Cu particle size increases, with a simultaneous decrease in dislocation density in the matrix resulting in a continuous decrease in strength.

  8. Computation-Based Analysis of the Methods of Hardening of Gears from Heat-Resistant Steels

    NASA Astrophysics Data System (ADS)

    Semenov, M. Yu.; Gavrilin, I. N.; Ryzhova, M. Yu.

    2014-05-01

    A mathematical model is developed for estimating the contact fatigue of gears subjected to various kinds of thermochemical treatment. The model includes design of the contact stress state and of the loading capacity of the diffusion layer. The ranges of application of vacuum carburizing, vacuum carbonitriding, and ion nitriding for hardening gears with various geometrical parameters are determined.

  9. Press-hardening of zinc coated steel - characterization of a new material for a new process

    NASA Astrophysics Data System (ADS)

    Kurz, T.; Larour, P.; Lackner, J.; Steck, T.; Jesner, G.

    2016-11-01

    Press-hardening of zinc-coated PHS has been limited to the indirect process until a pre-cooling step was introduced before the hot forming to prevent liquid metal embrittlement. Even though that's only a minor change in the process itself it does not only eliminate LME, but increases also the demands on the base material especially in terms of hardenability or phase transformations at temperatures below 700 °C in general. This paper deals with the characterization of a modified zinc-coated material for press-hardening with pre-cooling that assures a robust process. The pre-cooling step itself and especially the transfer of the blank in the hot-forming die is more demanding than the standard 22MnB5 can stand to ensure full hardenability. Therefore the transformation behavior of the modified material is shown in CCT and TTT diagrams. Of the same importance are the changed hot forming temperature and flow curves for material at lower temperatures than typically used in direct hot forming. The resulting mechanical properties after hardening from tensile testing and bending tests are shown in detail. Finally some results from side impact crash tests and correlations of the findings with mechanical properties such as fracture elongation, tensile strength, VDA238 bending angle at maximum force as well as postuniform bending slope are given as well. Fracture elongation is shown to be of little help for damage prediction in side impact crash. Tensile strength and VDA bending properties enable however some accurate prediction of the PHS final damage behavior in bending dominated side impact load case.

  10. Concomitant formation of different nature clusters and hardening in reactor pressure vessel steels irradiated by heavy ions

    NASA Astrophysics Data System (ADS)

    Fujii, K.; Fukuya, K.; Hojo, T.

    2013-11-01

    Specimens of A533B steels containing 0.04, 0.09 and 0.21 wt%Cu were irradiated at 290 °C to 3 dpa with 3 MeV Fe ions and subjected to atom probe analyses, transmission electron microscopy observations and hardness measurements. The atom probe analysis results showed that two types of solute clusters were formed: Cu-enriched clusters containing Mn, Ni and Si atoms as irradiation-enhanced solute atom clusters and Mn/Ni/Si-enriched clusters as irradiation-induced solute atom clusters. Both cluster types occurred in the highest Cu-content steel and the ratio of Mn/Ni/Si-enriched clusters to Cu-enriched clusters increased with irradiation doses. It was confirmed that the cluster formation was a key factor in the microstructure evolution until the high dose irradiation was reached even in the low Cu content steels though the dislocation loops with much lower density than that of the clusters were observed as matrix damage. The difference in the hardening efficiency due to the difference in the nature of the clusters was small. The irradiation-induced clustering of undersized Si atoms suggested that a clustering driving force other than vacancy-driven diffusion, probably an interstitial mechanism, may become important at higher dose rates.

  11. Precipitation Hardening of Laser-Surfaced Layer of Maraging Alloy at the Surface of Steel 3Kh3M3F

    NASA Astrophysics Data System (ADS)

    Stavrev, D. S.; Shcherbakov, V. S.

    2016-09-01

    The structure and fracture behavior of a layer of maraging alloy deposited by laser surfacing on steel 3Kh3M3F is studied in the initial condition and after precipitation hardening at 550 and 600°C. Microhardness is measured in layer cross sections, and fractures after surfacing and aging are analyzed in an electron microscope.

  12. Effects of alloying additions and austenitizing treatments on secondary hardening and fracture behavior for martensitic steels containing both Mo and W

    NASA Astrophysics Data System (ADS)

    Lee, K. B.; Kwon, H.; Kwon, H.; Yang, H. R.

    2001-07-01

    The effects of alloying additions and austenitizing treatments on secondary hardening and fracture behavior of martensitic steels containing both Mo and W were investigated. The secondary hardening response and properties of these steels are dependent on the composition and distribution of the carbides formed during aging (tempering) of the martensite, as modified by alloying additions and austenitizing treatments. The precipitates responsible for secondary hardening are M2C carbides formed during the dissolution of the cementite (M3C). The Mo-W steel showed moderately strong secondary hardening and delayed overaging due to the combined effects of Mo and W. The addition of Cr removed secondary hardening by the stabilization of cementite, which inhibited the formation of M2C carbides. The elements Co and Ni, particularly in combination, strongly increased secondary hardening. Additions of Ni promoted the dissolution of cementite and provided carbon for the formation of M2C carbide, while Co increased the nucleation rate of M2C carbide. Fracture behavior is interpreted in terms of the presence of impurities and coarse cementite at the grain boundaries and the variation in matrix strength associated with the formation of M2C carbides. For the Mo-W-Cr-Co-Ni steel, the double-austenitizing at the relatively low temperatures of 899 to 816 °C accelerated the aging kinetics because the ratio of Cr/(Mo + W) increased in the matrix due to the presence of undissolved carbides containing considerably larger concentrations of (Mo + W). The undissolved carbides reduced the impact toughness for aging temperatures up to 510 °C, prior to the large decrease in hardness that occurred on aging at higher temperatures.

  13. Tensile stress-strain and work hardening behaviour of P9 steel for wrapper application in sodium cooled fast reactors

    NASA Astrophysics Data System (ADS)

    Christopher, J.; Choudhary, B. K.; Isaac Samuel, E.; Mathew, M. D.; Jayakumar, T.

    2012-01-01

    Tensile flow behaviour of P9 steel with different silicon content has been examined in the framework of Hollomon, Ludwik, Swift, Ludwigson and Voce relationships for a wide temperature range (300-873 K) at a strain rate of 1.3 × 10 -3 s -1. Ludwigson equation described true stress ( σ)-true plastic strain ( ɛ) data most accurately in the range 300-723 K. At high temperatures (773-873 K), Ludwigson equation reduces to Hollomon equation. The variations of instantaneous work hardening rate ( θ = dσ/ dɛ) and θσ with stress indicated two-stage work hardening behaviour. True stress-true plastic strain, flow parameters, θ vs. σ and θσ vs. σ with respect to temperature exhibited three distinct temperature regimes and displayed anomalous behaviour due to dynamic strain ageing at intermediate temperatures. Rapid decrease in flow stress and flow parameters, and rapid shift in θ- σ and θσ- σ towards lower stresses with increase in temperature indicated dominance of dynamic recovery at high temperatures.

  14. Orthotropic damage in high-strength steel sheets. An elasto-viscoplastic material model with mixed hardening

    NASA Astrophysics Data System (ADS)

    Omerspahic, E.; Mattiasson, K.

    2003-09-01

    Within the scope of thermodynamics with internal variables, constitutive and evolution equations (representing ductile deformation of sheets made of high strength steel alloys) with mixed hardening and damage have been derived. As a result of the derivation, the rate-dependent elastoplastic constitutive model is identified. The material is assumed to be oriented in the principal damage directions, indicating orthotropic damage. Owing to postulates within continuum damage mechanics, a general expression for degradation of elastic properties in materials has been obtained. A numerical algorithm for the integration of the constitutive equations has been developed as well, based on an elastic predictor plastic/damage corrector procedure. The plastic/damage corrector is based on a fully implicit backward Euler scheme. In order to consider viscoplastic material properties, the overstress (in the definition of the plastic multiplier) is a function of the plastic yield function.

  15. Magnetic evaluation of irradiation hardening in A533B reactor pressure vessel steels: Magnetic hysteresis measurements and the model analysis

    NASA Astrophysics Data System (ADS)

    Kobayashi, S.; Yamamoto, T.; Klingensmith, D.; Odette, G. R.; Kikuchi, H.; Kamada, Y.

    2012-03-01

    We report results of measurements of magnetic minor hysteresis loops for neutron-irradiated A533B nuclear reactor pressure vessel steels varying alloy composition and irradiation condition. A minor-loop coefficient, which is obtained from a scaling power law between minor-loop parameters exhibits a steep decrease just after irradiation, followed by a maximum in the intermediate fluence regime for most alloys. A model analysis assuming Avrami-type growth for Cu-rich precipitates and an empirical logarithmic law for relaxation of residual stress demonstrates that an increment of the coefficient due to Cu-rich precipitates increases with Cu and Ni contents and is in proportion to a yield stress change, which is related to irradiation hardening.

  16. Comparative Tensile Flow and Work-Hardening Behavior of 9 Pct Chromium Ferritic-Martensitic Steels in the Framework of the Estrin-Mecking Internal-Variable Approach

    NASA Astrophysics Data System (ADS)

    Choudhary, B. K.; Christopher, J.

    2016-06-01

    The comparative tensile flow and work-hardening behavior of P9 steel in two different product forms, normalized and tempered plate and thick section tube plate forging, and P91 steel were investigated in the framework of the dislocation dynamics based Estrin-Mecking (E-M) one-internal-variable approach. The analysis indicated that the flow behavior of P9 and P91 steels was adequately described by the E-M approach in a wide range of temperatures. It was suggested that dislocation dense martensite lath/cell boundaries and precipitates together act as effective barriers to dislocation motion in P9 and P91 steels. At room and intermediate temperatures, the evolution of the internal-state variable, i.e., the dislocation density with plastic strain, exhibited insignificant variations with respect to temperature. At high temperatures, a rapid evolution of dislocation density with plastic strain toward saturation with increasing temperature was observed. The softer P9 steel tube plate forging exhibited higher work hardening in terms of larger gains in the dislocation density and flow stress contribution from dislocations than the P9 steel plate and P91 steel at temperatures ranging from 300 K to 873 K (27 °C to 600 °C). The evaluation of activation energy suggests that the deformation is controlled by cross-slip of dislocations at room and intermediate temperatures, and climb of dislocations at high temperatures. The relative influence of initial microstructure on flow and work-hardening parameters associated with the E-M approach was discussed in the three temperature regimes displayed by P9 and P91 steels.

  17. Cyclic Hardening Behaviors and Reduction in Fatigue Life of Type 316LN Austenitic Stainless Steel in 310 deg. C Low Oxygen-Containing Water

    SciTech Connect

    Hyunchul Cho; Byoung Koo Kim; Changheuil Jang; In Sup Kim; Seung Mo Hong

    2006-07-01

    Low cycle fatigue tests were conducted to investigate the cyclic behavior and the fatigue life of type 316LN stainless steel (SS) at various strain rates in 310 deg. C low oxygen-containing water. The strain rates were 0.008, 0.04, and 0.4%/s, and the applied strain amplitude was varied from 0.4 to 1.0%. The dissolved oxygen concentration of the test water was maintained below 1 ppb. The test material in 310 deg. C low oxygen-containing water experienced a primary hardening, followed by a softening. From our data, we confirm the occurrence of the dynamic strain aging (DSA), and finally it can be considered that the primary hardening was brought about by the DSA. The secondary hardening was observed distinctly for 0.4%/s and 0.4%. The improvement of fatigue resistance and the secondary hardening occurred under the same loading condition. Therefore, the improvement of fatigue resistance may be related to the occurrence of the secondary hardening. When the secondary hardening occurs, intense slip bands are replaced by the corduroy structure. The corduroy structure can induce retardation of crack initiation, and ultimately the fatigue resistance is improved. Comparative study between the fatigue life generated in the current study and some prediction models was performed to evaluate the reliability of our data. (authors)

  18. Precipitation-hardening stainless steels with a shape-memory effect

    NASA Astrophysics Data System (ADS)

    Sagaradze, V. V.; Afanasiev, S. V.; Volkova, E. G.; Zavalishin, V. A.

    2016-02-01

    The possibility of obtaining the shape-memory effect as a result of the γ → ɛ → γ transformations in aging stainless steels strengthened by VC carbides has been investigated. Regimes are given for strengthening aging (at 650 and 720°C) for stainless steels that predominantly contain (in wt %) 0.06-0.45C, 1-2V, 2-5Si, 9 and 13-14Cr. The values of reversible deformation e (amount of shape-memory effect) determined after heating to 400°C in samples preliminarily deformed to 3.5-4% vary from 0.15 to 2.7%, depending on the composition of the steels and regimes of stabilizing and destabilizing aging.

  19. Mechanical behavior of precipitation hardenable steels exposed to highly corrosive environment

    NASA Technical Reports Server (NTRS)

    Rosa, Ferdinand

    1994-01-01

    Unexpected occurrences of failures, due to stress corrosion cracking (SCC) of structural components, indicate a need for improved characterization of materials and more advanced analytical procedures for reliably predicting structures performance. Accordingly, the purpose of this study was to determine the stress corrosion susceptibility of 15 - 5 PH steel over a wide range of applied strain rates in a highly corrosive environment. The selected environment for this investigation was a 3.5 percent NaCl aqueous solution. The material selected for the study was 15 - 5 PH steel in the H 900 condition. The Slow Strain Rate technique was used to test the metallic specimens.

  20. Surface hardening of steel by boriding in a cold rf plasma

    NASA Technical Reports Server (NTRS)

    Finberg, I.; Avni, R.; Grill, A.; Spalvins, T.; Buckley, D. H.

    1985-01-01

    Scanning electron spectroscopy, X-ray diffractometry, Auger electron spectroscopy, and microhardness measurements, are used to study the surfaces of 4340-steel samples that have been borided in a cold RF plasma which had been initiated in a gas mixture of 2.7 percent diborane in Ar. As a result of the dislocation of the diborane in the plasma, boron is deposited on the surface of the steel substrate and two crystalline phases, tetragonal Fe2B and orthorhombic FeB, are formed. The formation of boride phases then increases the surface microhardness from 2650 MPa to a maximum value of 7740 MPa.

  1. Surface hardening of stainless steel by runaway electrons preionized diffuse discharge in air atmosphere

    NASA Astrophysics Data System (ADS)

    Erofeev, M. V.; Shulepov, M. A.; Oskomov, K. V.; Tarasenko, V. F.

    2015-11-01

    In this paper we present microhardness measurements of stainless steel surface treated by diffuse discharge in air atmosphere. The cleaning from carbon in comparison to the initial sample was observed at a depth exceeding 20 nm. The oxygen concentration was also increased in comparison to that in the initial sample at a depth of up to about 50 nm. Comparative analysis shows that after treatment the microhardness of stainless steel surface increased in 2 times due to interaction of near-surface layers with product of plasma chemical reactions produced in diffuse discharge.

  2. Effect of the Ti/N ratio on the hardenability and mechanical properties of a quenched-and-tempered C-Mn-B steel

    SciTech Connect

    Shen, Y.; Hansen, S.S.

    1997-10-01

    Ten experimental 0.18 pct C-1.2 pct Mn-0.002 pct B steels with various Ti/N ratios were evaluated in this study. The hardenability of these steels was first determined using Jominy tests. Slab sections were then rolled to produce 12.5-mm-thick plates, and subsequently quenched and tempered for mechanical property evaluation. The volume fraction of coarse (greater than 1 {micro}m) TiN particles was measured in all steels using quantitative metallographic techniques. Scanning transmission electron microscopy was used to investigate fine precipitates, and scanning electron microscopy was used to examine the fracture surface of Charpy specimens. The results show that a complete boron (B) hardenability effect is obtained with Ti/N ratios {ge} 2.9, a value slightly below the stoichiometric Ti/N ratio of 3.4. Any excess Ti, above that which combines with N, provides an additional increase in hardenability on quenching (effect of Ti in solution) and an increase in strength on tempering (Ti (C,N) precipitation). Steels with a higher (Ti)(N) product develop a higher volume fraction of coarse TiN particles during solidification. These coarse TiN particles result in reduced toughness levels of the heat-treated plates evaluated in the present study.

  3. Fatigue Isotropy in Cross-Rolled, Hardened Isotropic-Quality Steel

    NASA Astrophysics Data System (ADS)

    Temmel, C.; Karlsson, B.; Ingesten, N.-G.

    2008-05-01

    Deformation and forging operations often introduce microstructural orientation and, therewith, mechanical anisotropy to steel. Flattened manganese sulfide inclusions are held responsible for a great part of fatigue anisotropy. Isotropic-quality (IQ) steel maintains the mechanical isotropy of the material, even after a deformation operation. Isotropic material generally contains little S and, therewith, few manganese sulfides. Further, the IQ steels used in this investigation were Ca treated. The Ca treatment improves the shape stability of the sulfides, even during a hot-working deformation. Two commercial materials were compared for their fatigue response, a standard medium-carbon steel with 0.04 wt pct S and a low-sulfur variant that underwent IQ treatment. The two batches were cross-rolled to plates with a deformation ratio of 4.5, leading to in-plane isotropy. Tension-compression fatigue testing was performed in longitudinal and short transversal directions relative to the rolling plane. The results showed strong anisotropy of the fatigue behavior for the standard material. The performance in the short transverse direction, with the principal stress perpendicular to the flattened inclusions, was inferior. The IQ material with nearly spherical inclusions was almost perfectly isotropic, with only slightly worse fatigue response in the short transverse direction.

  4. Case hardenability at high carbon levels

    SciTech Connect

    Walton, H.W.

    1995-02-01

    Loss of hardenability in the case was thought to be responsible for a lower than specified hardness found on a large carburized bushing. Pseudo Jominy testing on several high hardenability carburizing grades confirmed that hardenability fade was present at carbon levels above 0.65% and particularly for those steels containing molybdenum. Analysis of previous work provided a formula for calculating Jominy hardenability at various carbon levels. Again the results confirmed that the loss of hardenability was more severe in steels containing molybdenum.

  5. Laser surface pretreatment of 100Cr6 bearing steel - Hardening effects and white etching zones

    NASA Astrophysics Data System (ADS)

    Buling, Anna; Sändker, Hendrik; Stollenwerk, Jochen; Krupp, Ulrich; Hamann-Steinmeier, Angela

    2016-08-01

    In order to achieve a surface pretreatment of the bearing steel 100Cr6 (1-1.5 wt.% Cr) a laser-based process was used. The obtained modification may result in an optimization of the adhesive properties of the surface with respect to an anticorrosion polymer coating on the basis of PEEK (poly-ether-ether-ketone), which is applied on the steel surface by a laser melting technique. This work deals with the influence of the laser-based pretreatment regarding the surface microstructure and the micro-hardness of the steel, which has been examined by scanning electron microscopy (SEM), light microscopy and automated micro-hardness testing. The most suitable parameter set for the laser-based pretreatment leads to the formation of very hard white etching zones (WEZ) with a thickness of 23 μm, whereas this pretreatment also induces topographical changes. The occurrence of the white etching zones is attributed to near-surface re-austenitization and rapid quenching. Moreover, dark etching zones (DEZ) with a thickness of 32 μm are found at the laser path edges as well as underneath the white etching zones (WEZ). In these areas, the hardness is decreased due to the formation of oxides as a consequence of re-tempering.

  6. Microstructure-Property Relationship in the Thermomechanically Processed C-Mn-Si-Nb-Al-(Mo) Transformation-Induced Plasticity Steels Before and After Prestraining and Bake Hardening Treatment

    NASA Astrophysics Data System (ADS)

    Timokhina, I. B.; Enomoto, M.; Miller, M. K.; Pereloma, E. V.

    2012-07-01

    The effect of prestraining and bake hardening (PS/BH) on the development of microstructures and mechanical properties in thermomechanically processed transformation-induced plasticity (TRIP) steels with additions of Nb, Mo, and Al was studied by atom probe tomography (APT) and transmission electron microscopy (TEM). An increase in number density and sizes of clusters and nanoscale precipitates was observed in both steels but was more significant in the Nb-Al-Mo steel than in the Nb-Al steel. This increase could be explained by the possible fast diffusion of Nb and Mo atoms at low temperatures, as was observed for surface diffusivity. The contributions of cluster strengthening and precipitation strengthening to the yield strength increment after PS/BH were estimated.

  7. Radiation hardening and deformation behavior of irradiated ferritic-martensitic steels

    SciTech Connect

    Robertson, J.P.; Klueh, R.L.; Rowcliffe, A.F.; Shiba, K.

    1998-03-01

    Tensile data from several 8--12% Cr alloys irradiated in the High Flux Isotope Reactor (HFIR) to doses up to 34 dpa at temperatures ranging from 90 to 600 C are discussed in this paper. One of the critical questions surrounding the use of ferritic-martensitic steels in a fusion environment concerns the loss of uniform elongation after irradiation at low temperatures. Irradiation and testing at temperatures below 200--300 C results in uniform elongations less than 1% and stress-strain curves in which plastic instability immediately follows yielding, implying dislocation channeling and flow localization. Reductions in area and total elongations, however, remain high.

  8. The bounce of a ball

    NASA Astrophysics Data System (ADS)

    Cross, Rod

    1999-03-01

    In this paper, the dynamics of a bouncing ball is described for several common ball types having different bounce characteristics. Results are presented for a tennis ball, a baseball, a golf ball, a superball, a steel ball bearing, a plasticene ball, and a silly putty ball. The plasticene ball was studied as an extreme case of a ball with a low coefficient of restitution (in fact zero, since the collision is totally inelastic) and the silly putty ball was studied because it has unusual elastic properties. The first three balls were studied because of their significance in the physics of sports. For each ball, a dynamic hysteresis curve is presented to show how energy is lost during and after the collision. The measurement technique is quite simple, it is suited for undergraduate laboratory experiments, and it may provide a useful method to test and approve balls for major sporting events.

  9. Friction and oxidative wear of 440C ball bearing steels under high load and extreme bulk temperatures

    NASA Technical Reports Server (NTRS)

    Chaudhuri, Dilip K.; Slifka, Andrew J.; Siegwarth, James D.

    1993-01-01

    Unlubricated sliding friction and wear of 440C steels in an oxygen environment have been studied under a variety of load, speed, and temperature ranging from approximately -185 to 675 deg C. A specially designed test apparatus with a ball-on-flat geometry has been used for this purpose. The observed dependencies of the initial coefficient of friction, the average dynamic coefficient of friction, and the wear rate on load, speed, and test temperatures have been examined from the standpoint of existing theories of friction and wear. High contact temperatures are generated during the sliding friction, causing rapid oxidation and localized surface melting. A combination of fatigue, delamination, and loss of hardness due to tempering of the martensitic structure is responsible for the high wear rate observed and the coefficient of friction.

  10. Foreign Object Damage Behavior of Two Gas-turbine Grade Silicon Nitrides by Steel Ball Projectiles at Ambient Temperature

    NASA Technical Reports Server (NTRS)

    Choi, Sung R.; Pereira, J. Michael; Janosik, Lesley A.; Bhatt, Ramakrishna T.

    2002-01-01

    Foreign object damage (FOD) behavior of two commercial gas-turbine grade silicon nitrides, AS800 and SN282, was determined at ambient temperature through strength testing of flexure test specimens impacted by steel-ball projectiles with a diameter of 1.59 mm in a velocity range from 220 to 440 m/s. AS800 silicon nitride exhibited a greater FOD resistance than SN282, primarily due to its greater value of fracture toughness (K(sub IC)). Additionally, the FOD response of an equiaxed, fine-grained silicon nitride (NC132) was also investigated to provide further insight. The NC132 silicon nitride exhibited the lowest fracture toughness of the three materials tested, providing further evidence that K(sub IC) is a key material parameter affecting FOD resistance. The observed damage generated by projectile impact was typically in the forms of well- or ill-developed ring or cone cracks with little presence of radial cracks.

  11. Influence of Thermal Aging on the Microstructure and Mechanical Behavior of Dual-Phase, Precipitation-Hardened, Powder Metallurgy Stainless Steels

    NASA Astrophysics Data System (ADS)

    Stewart, J. L.; Williams, J. J.; Chawla, N.

    2012-01-01

    The effects of thermal aging on the microstructure and mechanical behavior of dual-phase, precipitation-hardened, powder metallurgy (PM) stainless steels of varying ferrite-martensite content were examined. Quantitative analyses of the inherent porosity and phase fractions were conducted on the steels, and no significant differences were noted with respect to aging temperature. Tensile strength, yield strength, and elongation to fracture all increased with increasing aging temperature reaching maxima at 811 K (538 °C) in most cases. Increased strength and decreased ductility were observed in steels of higher martensite content. Nanoindentation of the individual microconstituents was employed to obtain a fundamental understanding of the strengthening contributions. Both the ferrite and martensite nanohardness values increased with aging temperature and exhibited similar maxima to the bulk tensile properties.

  12. Microstructure and mechanical properties of hot wire laser clad layers for repairing precipitation hardening martensitic stainless steel

    NASA Astrophysics Data System (ADS)

    Wen, Peng; Cai, Zhipeng; Feng, Zhenhua; Wang, Gang

    2015-12-01

    Precipitation hardening martensitic stainless steel (PH-MSS) is widely used as load-bearing parts because of its excellent overall properties. It is economical and flexible to repair the failure parts instead of changing new ones. However, it is difficult to keep properties of repaired part as good as those of the substrate. With preheating wire by resistance heat, hot wire laser cladding owns both merits of low heat input and high deposition efficiency, thus is regarded as an advantaged repairing technology for damaged parts of high value. Multi-pass layers were cladded on the surface of FV520B by hot wire laser cladding. The microstructure and mechanical properties were compared and analyzed for the substrate and the clad layer. For the as-cladded layer, microstructure was found non-uniform and divided into quenched and tempered regions. Tensile strength was almost equivalent to that of the substrate, while ductility and impact toughness deteriorated much. With using laser scanning layer by layer during laser cladding, microstructure of the clad layers was tempered to fine martensite uniformly. The ductility and toughness of the clad layer were improved to be equivalent to those of the substrate, while the tensile strength was a little lower than that of the substrate. By adding TiC nanoparticles as well as laser scanning, the precipitation strengthening effect was improved and the structure was refined in the clad layer. The strength, ductility and toughness were all improved further. Finally, high quality clad layers were obtained with equivalent or even superior mechanical properties to the substrate, offering a valuable technique to repair PH-MSS.

  13. HARDENING FROG POINTS BY EXPLOSIVE ENERGY,

    DTIC Science & Technology

    Experiments were made to determine the most efficient method of strain hardening railroad frog points in order to increase their fatigue resistance...Mechanical strain hardening with rolls 40 mm in diameter under a load of 8 tons produced in standard frogs cast from G13L high-manganese steel (AISI...Hadfield steel) a work-hardened surface layer 3-5 mm thick with a hardness of 340 HB. In other experiments, the frogs were hardened by exploding a

  14. The effect of 17-4PH stainless steel on the lifetime of a Pennzane lubricated Microwave Limb Sounder Antenna Actuator Assembly ball screw for the AURA spacecraft

    NASA Astrophysics Data System (ADS)

    Jones, William R., Jr.; Jansen, Mark J.; Chen, Gun-Shing; Lam, Jonathan; Balzer, Mark; Lo, John; Anderson, Mark; Schepis, Joseph P.

    2005-07-01

    During ground based life testing of a Microwave Limb Sounder (MLS) Antenna Actuator Assembly (AAA) ball-screw assembly, lubricant darkening and loss were noted when approximately 10% of required lifetime was completed. The MLS-AAA ball screw and nut are made from 17-4 PH steel, the nut has 440C stainless steel balls, and the assembly is lubricated with a Pennzane formulation containing a three weight percent lead naphthenate additive. Life tests were done in dry nitrogen at 50°C. To investigate the MLS-AAA life test anomaly, Spiral Orbit Tribometer (SOT) accelerated tests were performed. SOT results indicated greatly reduced relative lifetimes of Pennzane formulations in contact with 17-4 PH steel compared to 440C stainless steel. Also, dry nitrogen tests yielded longer relative lifetimes than comparable ultrahigh vacuum tests. Generally, oxidized Pennzane formulations yielded shorter lifetimes than non-oxidized lubricant. This study emphasizes surface chemistry effects on the lubricated lifetime of moving mechanical assemblies.

  15. Use of Homogeneously-Sized Carbon Steel Ball Bearings to Study Microbially-Influenced Corrosion in Oil Field Samples

    PubMed Central

    Voordouw, Gerrit; Menon, Priyesh; Pinnock, Tijan; Sharma, Mohita; Shen, Yin; Venturelli, Amanda; Voordouw, Johanna; Sexton, Aoife

    2016-01-01

    Microbially-influenced corrosion (MIC) contributes to the general corrosion rate (CR), which is typically measured with carbon steel coupons. Here we explore the use of carbon steel ball bearings, referred to as beads (55.0 ± 0.3 mg; Ø = 0.238 cm), for determining CRs. CRs for samples from an oil field in Oceania incubated with beads were determined by the weight loss method, using acid treatment to remove corrosion products. The release of ferrous and ferric iron was also measured and CRs based on weight loss and iron determination were in good agreement. Average CRs were 0.022 mm/yr for eight produced waters with high numbers (105/ml) of acid-producing bacteria (APB), but no sulfate-reducing bacteria (SRB). Average CRs were 0.009 mm/yr for five central processing facility (CPF) waters, which had no APB or SRB due to weekly biocide treatment and 0.036 mm/yr for 2 CPF tank bottom sludges, which had high numbers of APB (106/ml) and SRB (108/ml). Hence, corrosion monitoring with carbon steel beads indicated that biocide treatment of CPF waters decreased the CR, except where biocide did not penetrate. The CR for incubations with 20 ml of a produced water decreased from 0.061 to 0.007 mm/yr when increasing the number of beads from 1 to 40. CRs determined with beads were higher than those with coupons, possibly also due to a higher weight of iron per unit volume used in incubations with coupons. Use of 1 ml syringe columns, containing carbon steel beads, and injected with 10 ml/day of SRB-containing medium for 256 days gave a CR of 0.11 mm/yr under flow conditions. The standard deviation of the distribution of residual bead weights, a measure for the unevenness of the corrosion, increased with increasing CR. The most heavily corroded beads showed significant pitting. Hence the use of uniformly sized carbon steel beads offers new opportunities for screening and monitoring of corrosion including determination of the distribution of corrosion rates, which allows

  16. Influence of a corrosive-abrasive medium on the wear resistance of 12Kh18N10T steel with surface hardening

    SciTech Connect

    Golubets, V.M.; Kozub, V.V.; Shchuiko, Ya.V.; Pashechko, M.I.

    1987-11-01

    The authors study the wear and corrosion resistance of 12Kh18N10T steel after diffusion boriding, electrospark alloying, and combined hardening in a corrosive abrasive medium consisting of 50 percent sand and 3 percent NaCl with hydrochloric acid added to obtain a pH of 1. Metallographic analysis revealed a 40-micrometer-deep case with a microhardness of 6-8.5 GPa on the surface. X-ray diffraction established that the boride case consists of an FeB phase alloyed with chromium and nickel. Results are graphed.

  17. Contributions of Cu-rich clusters, dislocation loops and nanovoids to the irradiation-induced hardening of Cu-bearing low-Ni reactor pressure vessel steels

    NASA Astrophysics Data System (ADS)

    Bergner, F.; Gillemot, F.; Hernández-Mayoral, M.; Serrano, M.; Török, G.; Ulbricht, A.; Altstadt, E.

    2015-06-01

    Dislocation loops, nanovoids and Cu-rich clusters (CRPs) are known to represent obstacles for dislocation glide in neutron-irradiated reactor pressure vessel (RPV) steels, but a consistent experimental determination of the respective obstacle strengths is still missing. A set of Cu-bearing low-Ni RPV steels and model alloys was characterized by means of SANS and TEM in order to specify mean size and number density of loops, nanovoids and CRPs. The obstacle strengths of these families were estimated by solving an over-determined set of linear equations. We have found that nanovoids are stronger than loops and loops are stronger than CRPs. Nevertheless, CRPs contribute most to irradiation hardening because of their high number density. Nanovoids were only observed for neutron fluences beyond typical end-of-life conditions of RPVs. The estimates of the obstacle strength are critically compared with reported literature data.

  18. Post-irradiation annealing behavior of microstructure and hardening of a reactor pressure vessel steel studied by positron annihilation and atom probe tomography

    NASA Astrophysics Data System (ADS)

    Kuramoto, A.; Toyama, T.; Takeuchi, T.; Nagai, Y.; Hasegawa, M.; Yoshiie, T.; Nishiyama, Y.

    2012-06-01

    Post-irradiation annealing (PIA) behavior of irradiation-induced microstructural changes and hardening of an A533B (0.16 wt.% Cu) steel after neutron-irradiation of 3.9 × 1019 n cm-2 (0.061 displacement per atom (dpa)) at 290 °C was studied by positron annihilation spectroscopy (PAS), atom probe tomography (APT) and Vickers microhardness measurements. Coincidence Doppler broadening and positron lifetime measurements clearly reveal two recovery stages; (i) as-irradiated state to annealing at 450 °C and (ii) annealing from 450 to 600 °C. The first stage is due to annealing out of the most of irradiation-induced vacancy-related defects, while the second stage corresponds to dissolving of irradiation-induced solute nanoclusters (SCs). APT observations reveal that the SCs are enriched with Cu, Mn, Ni and Si and that their number densities decrease with increasing annealing temperature without coarsening to give almost complete recovery at 550 °C. The experimental hardening is almost twice the SC hardening estimated by the Russell-Brown model below 350 °C, whereas it is almost the same as that estimated in the range 400-550 °C.

  19. Effect of the bainitic and martensitic microstructures on the hardening and embrittlement under neutron irradiation of a reactor pressure vessel steel

    NASA Astrophysics Data System (ADS)

    Marini, B.; Averty, X.; Wident, P.; Forget, P.; Barcelo, F.

    2015-10-01

    The hardening and the embrittlement under neutron irradiation of an A508 type RPV steel considering three different microstructures (bainite, bainite-martensite and martensite)have been investigated These microstructures were obtained by quenching after autenitization at 1100 °C. The irradiation induced hardening appears to depend on microstructure and is correlated to the yield stress before irradiation. The irradiation induced embrittlement shows a more complex dependence. Martensite bearing microstructures are more sensitive to non hardening embrittlement than pure bainite. This enhanced sensitivity is associated with the development of intergranular brittle facture after irradiation; the pure martensite being more affected than the bainite-martensite. It is of interest to note that this mixed microstructure appears to be more embrittled than the pure bainitic or martensitic phases in terms of temperature transition shift. This behaviour which could emerge from the synergy of the embrittlement mechanisms of the two phases needs further investigations. However, the role of microstructure on brittle intergranular fracture development appears to be qualitatively similar under neutron irradiation and thermal ageing.

  20. Experience of high-nitrogenous steel powder application in repairs and surface hardening of responsible parts for power equipment by plasma spraying

    NASA Astrophysics Data System (ADS)

    Kolpakov, A. S.; Kardonina, N. I.

    2016-02-01

    The questions of the application of novel diffusion-alloying high-nitrogenous steel powders for repair and surface hardening of responsible parts of power equipment by plasma spraying are considered. The appropriateness of the method for operative repair of equipment and increasing its service life is justified. General data on the structure, properties, and manufacture of nitrogen-, aluminum-, and chromium-containing steel powders that are economically alloyed using diffusion are described. It is noted that the nitrogen release during the decomposition of iron nitrides, when heating, protects the powder particles from oxidation in the plasma jet. It is shown that the coating retains 50% of nitrogen that is contained in the powder. Plasma spraying modes for diffusion-alloying high-nitrogenous steel powders are given. The service properties of plasma coatings based on these powders are analyzed. It is shown that the high-nitrogenous steel powders to a nitrogen content of 8.9 wt % provide the necessary wear resistance and hardness of the coating and the strength of its adhesion to the substrate and corrosion resistance to typical aggressive media. It is noted that increasing the coating porosity promotes stress relaxation and increases its thickness being limited with respect to delamination conditions in comparison with dense coatings on retention of the low defectiveness of the interface and high adhesion to the substrate. The examples of the application of high-nitrogenous steel powders in power engineering during equipment repairs by service companies and overhaul subdivisions of heat power plants are given. It is noted that the plasma spraying of diffusion-alloyed high-nitrogenous steel powders is a unique opportunity to restore nitrided steel products.

  1. Lightweight, high speed bearing balls: A concept

    NASA Technical Reports Server (NTRS)

    Parker, R. J.

    1974-01-01

    Low mass bearing balls with hardened iron-plated surfaces can eliminate problems of low fatigue strength and flexure fatigue, and lead to increased life and reliability of high speed ball bearings. Low mass balls exert lower centrifugal forces on outer race of bearing thus eliminating detrimental effect of high speed operation.

  2. Foreign Object Damage in Disks of Two Gas-turbine-grade Silicon Nitrides by Steel Ball Projectiles at Ambient Temperature

    NASA Technical Reports Server (NTRS)

    Choi, Sung R.; Pereira, J. Michael; Janosik, Lesley A.; Bhatt, Ramakrishna T.

    2003-01-01

    Foreign object damage (FOD) behavior of two commercial gas-turbine-grade silicon nitrides, AS800 and SN282, was determined at ambient temperature through postimpact strength testing of disks impacted by steel ball projectiles with a diameter of 1.59 mm in a velocity range from 115 to 440 m/s. AS800 silicon nitride exhibited a greater FOD resistance than SN282, primarily due to its greater value of fracture toughness (k(sub Ic)). The critical impact velocity V(sub c) for which the corresponding postimpact strength was the lowest was V(sub c) approximately equal to 440 and 300 m/s AS800 and SN282, respectively. A unique lower strength regime was typified for both silicon nitrides depending on impact velocity and was attributed to significant radial cracking. The damage generated by projectile impact was typically in the form of ring, radial, and cone cracks with their severity and combination being dependent on impact velocity. Unlike the thick (4 millimeters) flexure bar specimens used in our previous studies, the thin (2 millimeter) disk target specimen exhibited a unique back-side radial cracking on the reverse side just beneath the impact sites at and above impact velocities of 160 meters per second for SN282 and 220 meters per second AS800.

  3. Silicon Nitride Balls For Cryogenic Bearings

    NASA Technical Reports Server (NTRS)

    Butner, Myles F.; Ng, Lillian W.

    1990-01-01

    Resistance to wear greater than that of 440C steel. Experiments show lives of ball bearings immersed in liquid nitrogen or liquid oxygen increased significantly when 440C steel balls (running on 440C steel races) replaced by balls of silicon nitride. Developed for use at high temperatures, where lubrication poor or nonexistent. Best wear life of any bearing tested to date and ball material spalls without fracturing. Plans for future tests call for use of liquid oxygen as working fluid.

  4. In-air and pressurized water reactor environment fatigue experiments of 316 stainless steel to study the effect of environment on cyclic hardening

    NASA Astrophysics Data System (ADS)

    Mohanty, Subhasish; Soppet, William K.; Majumdar, Saurindranath; Natesan, Krishnamurti

    2016-05-01

    Argonne National Laboratory (ANL), under the sponsorship of Department of Energy's Light Water Reactor Sustainability (LWRS) program, is trying to develop a mechanistic approach for more accurate life estimation of LWR components. In this context, ANL has conducted many fatigue experiments under different test and environment conditions on type 316 stainless steel (316 SS) material which is widely used in the US reactors. Contrary to the conventional S ∼ N curve based empirical fatigue life estimation approach, the aim of the present DOE sponsored work is to develop an understanding of the material ageing issues more mechanistically (e.g. time dependent hardening and softening) under different test and environmental conditions. Better mechanistic understanding will help develop computer-based advanced modeling tools to better extrapolate stress-strain evolution of reactor components under multi-axial stress states and hence help predict their fatigue life more accurately. Mechanics-based modeling of fatigue such as by using finite element (FE) tools requires the time/cycle dependent material hardening properties. Presently such time-dependent material hardening properties are hardly available in fatigue modeling literature even under in-air conditions. Getting those material properties under PWR environment, are even harder. Through this work we made preliminary attempt to generate time/cycle dependent stress-strain data both under in-air and PWR water conditions for further study such as for possible development of material models and constitutive relations for FE model implementation. Although, there are open-ended possibility to further improve the discussed test methods and related material estimation techniques we anticipate that the data presented in this paper will help the metal fatigue research community particularly, the researchers who are dealing with mechanistic modeling of metal fatigue such as using FE tools. In this paper the fatigue experiments

  5. Atom probe study of the carbon distribution in a hardened martensitic hot-work tool steel X38CrMoV5-1.

    PubMed

    Lerchbacher, Christoph; Zinner, Silvia; Leitner, Harald

    2012-07-01

    The microstructure of the hardened common hot-work tool steel X38CrMoV5-1 has been characterized by atom probe tomography with the focus on the carbon distribution. Samples quenched with technically relevant cooling parameters λ from 0.1 (30 K/s) to 12 (0.25 K/s) have been investigated. The parameter λ is an industrially commonly used exponential cooling parameter, representing the cooling time from 800 to 500 °C in seconds divided with hundred. In all samples pronounced carbon segregation to dislocations and cluster formation could be observed after quenching. Carbon enriched interlath films with peak carbon levels of 6-10 at.%, which have been identified to be retained austenite by TEM, show a thickness increase with increasing λ. Therefore, the fraction of total carbon staying in the austenite grows. This carbon is not available for the tempering induced precipitation of secondary carbides in the bulk. Through all samples no segregation of any substitutional elements takes place. Charpy impact testing and fracture surface analysis of the hardened samples reveal the cooling rate induced microstructural distinctions.

  6. Atom Probe Tomographic Characterization of Nanoscale Cu-Rich Precipitates in 17-4 Precipitate Hardened Stainless Steel Tempered at Different Temperatures.

    PubMed

    Wang, Zemin; Fang, Xulei; Li, Hui; Liu, Wenqing

    2017-03-16

    The formation of copper-rich precipitates of 17-4 precipitate hardened stainless steel has been investigated, after tempering at 350-570°C for 4 h, by atom probe tomography (APT). The results reveal that the clusters, enriched only with Cu, were observed after tempering at 420°C. Segregation of Ni, Mn to the Cu-rich clusters took place at 450°C, contributing to the increased hardening. After tempering at 510°C, Ni and Mn were rejected from Cu-rich precipitates and accumulated at the precipitate/matrix interfaces. Al and Si were present and uniformly distributed in the precipitates that were <1.5 nm in radius, but Ni, Mn, Al, and Si were enriched at the interfaces of larger precipitates/matrix. The proxigram profiles of the Cu-rich precipitates formed at 570°C indicated that Ni, Mn, Al, and Si segregated to the precipitate/matrix interfaces to form a Ni(Fe, Mn, Si, Al) shell, which significantly reduced the interfacial energy as the precipitates grew into an elongated shape. In addition, the number density of Cu-rich precipitates was increased with the temperature elevated from 350 up to 450°C and subsequently decreased at higher temperatures. Also, the composition of the matrix and the precipitates were measured and found to vary with temperature.

  7. Radiation hardening and -embrittlement due to He production in F82H steel irradiated at 250 °C in JMTR

    NASA Astrophysics Data System (ADS)

    Wakai, E.; Jitsukawa, S.; Tomita, H.; Furuya, K.; Sato, M.; Oka, K.; Tanaka, T.; Takada, F.; Yamamoto, T.; Kato, Y.; Tayama, Y.; Shiba, K.; Ohnuki, S.

    2005-08-01

    The dependence of helium production on radiation hardening and -embrittlement has been examined in a reduced-activation martensitic F82H steel (8Cr-2W-0.2V-0.04Ta-0.1C) irradiated at 250 °C to 2.3 dpa. In this study, 10B and 11B-doped specimens were irradiated to minimize the errors from the effect of B on mechanical properties by comparing the results. The specimens used were 10B-doped, 10B + 11B-doped and 11B-doped F82H steels. The total amounts of doping boron were about 60 mass ppm. The range of helium concentration produced in the specimens was from about 5 to about 330 appm. Tensile and fracture toughness tests were performed after neutron irradiation. 50 MeV-He 2+ irradiation was also performed to implant about 85 appm He atoms at 120 °C by AVF cyclotron to 0.03 dpa, and small punch testing was performed to obtain ductile-to-brittle transition temperatures (DBTT). Radiation hardening of the neutron-irradiated specimens increased slightly with increasing helium production. The 100 MPa m 1/2 DBTT for the F82H + 11B, F82H + 10B + 11B, and F82H + 10B specimens were 40, 110, and 155 °C, respectively. The shifts of DBTT due to helium production were evaluated as about 70 °C by 190 appm He and 115 °C by 330 appm He. In cyclotron experiment using standard F82H, a similar DBTT shift due to He was measured. These results suggest that helium production can increase the DBTT.

  8. Effect of sulfur on rolling contact fatigue life of high-manganese precipitation-hardening austenitic steel

    SciTech Connect

    Haruna, Y.; Yamamoto, A.; Tsubakino, H.

    1998-10-05

    For mechanical components used in high magnetic flux such as bearings and shafts that undergo cyclic stress, materials require low permeability with high strength, hardness, appropriate machinability, and good fatigue properties. Although it is implied that low permeability and machinability will be achieved by a selection of sulfurized austenitic ({gamma}) steel grades, effect of manganese sulfide (MnS) on fatigue properties of such grades especially for bearing applications is not clarified. For high-carbon chromium bearing steels, the effect of MnS on rolling contact fatigue life of the steels containing sulfur less than 0.03% are discussed. In these studies, the effect of MnS is not clearly determined whether it is beneficial or harmful to contact fatigue lives of the steels. However, effect of MnS under higher sulfur content, i.e., 0.10%, on the fatigue properties of {gamma} steel has not been studied. In this paper, the effect of sulfur on rolling contact fatigue properties of vanadium added {gamma} steel, 10Cr-6Ni-8Mn-1.6V-0.6C, was investigated focusing on microstructural change in connection with MnS particles.

  9. The damage of the cutting tools out of carbide metallic during the turning of a soaked and not hardened steel XC38

    NASA Astrophysics Data System (ADS)

    Seghouani, M.; Tafraoui, A.; Lebaili, S.

    2012-02-01

    The purpose of this study widened knowledge on the use of the cutting tools out of metal carbide and to define of it the influence of the elements of the mode of cut on the behaviour of these tools during the machining of treated steel XC38 and untreated. This work aims at evolution determined in experiments of the wear of a cutting tool out of metal carbide with plate reported of P30 nuance for an operation of slide-lathing in turning on soaked and not hardened steel XC38 test-tubes. This research is based on the model of Taylor to determine the lifespan of the cutting tool according to the various parameters of cut, like the cutting speed Vc, the advance of cut a, the depth of cutting P. In order to express the operational limits of the tool for slide-lathing in a preventive way. The model makes it possible to determine the time of change of the tool and to regard it as constraint for the respect of the roughness of the work piece during a work of series in conventional machining.

  10. Blasting and Passivation Treatments for ASTM F139 Stainless Steel for Biomedical Applications: Effects on Surface Roughness, Hardening, and Localized Corrosion

    NASA Astrophysics Data System (ADS)

    Barboza, Adriana L. Lemos; Kang, Kyung Won; Bonetto, Rita D.; Llorente, Carlos L.; Bilmes, Pablo D.; Gervasi, Claudio A.

    2015-01-01

    Due to the combination of good biofunctionality and biocompatibility at low cost, AISI 316 low carbon vacuum melting (LVM) stainless steel, as considered in ASTM F139 standard, is often the first choice for medical implants, particularly for use in orthopedic surgery. Proper surface finish must be provided to ensure adequate interactions of the alloy with human body tissues that in turn allows the material to deliver the desired performance. Preliminary studies performed in our laboratory on AISI 316LVM stainless steel surfaces modified by glass bead blasting (from industrial supplier) followed by different nitric acid passivation conditions disclosed the necessity to extend parameters of the surface treatments and to further consider roughness, pitting corrosion resistance, and surface and subsurface hardening measurements, all in one, as the most effective characterization strategy. This was the approach adopted in the present work. Roughness assessment was performed by means of amplitude parameters, functional parameters, and an estimator of the fractal dimension that characterizes surface topography. We clearly demonstrate that the blasting treatment should be carried out under controlled conditions in order to obtain similar surface and subsurface properties. Otherwise, a variation in one of the parameters could modify the surface properties, exerting a profound impact on its application as biomaterial. A passivation step is necessary to offset the detrimental effect of blasting on pitting corrosion resistance.

  11. A Study of Phase and Structural Transformations of Hardened Low-Carbon Steel under Conditions of Multiple Intense Heat Effect

    NASA Astrophysics Data System (ADS)

    Panov, D. O.; Simonov, Yu. N.; Leont'ev, P. A.; Smirnov, A. I.; Zayats, L. Ts.

    2013-03-01

    The effect of conditions of rapid thermocycling treatment on phase transformations in heating and cooling and on the structure and mechanical properties of steel 12Kh2G2NMFT is studied. The dependence between the structural changes in thermocycling and the position of critical points Ac 1 and M s is determined.

  12. Effect of Strain-Induced Age Hardening on Yield Strength Improvement in Ferrite-Austenite Duplex Lightweight Steels

    NASA Astrophysics Data System (ADS)

    Song, Hyejin; Lee, Seok Gyu; Sohn, Seok Su; Kwak, Jai-Hyun; Lee, Sunghak

    2016-11-01

    Ferrite-austenite lightweight steels showing TRansformation-induced plasticity were developed by varying the aging temperature with or without prestraining, and their effects on tensile properties were investigated in relation with microstructural evolution of carbide formation. The aged steels contained austenite, pearlite, and martensite in the ferrite matrix, and the austenite volume fraction decreased with the increasing aging temperature because some austenite grains decomposed to pearlites. This austenite decomposition to pearlite was favorable for the improvement of yield strength, but negatively influenced overall tensile properties. The prestraining promoted the austenite decomposition by a diffusion-controlled phase transformation, and changed the morphology of the cementite from a long lamellar shape to a densely agglomerated particle shape. In order to obtain the large increase in yield strength as well as excellent combination of strength and ductility, the strain-induced aging treatment, i.e., prestraining followed by aging, is important like in the prestrained and 673 K (400 °C)-aged steel. This large increase in yield strength, in spite of a reduction of elongation (65 to 43 pct), was basically attributed to an appropriate amount of decomposition of austenite to pearlite ( e.g., 4 vol pct), while having sufficient austenite to martensite transformation ( e.g., 14.5 vol pct martensite).

  13. Surface hardening of St41 low carbon steel by using the hot-pressing powder-pack boriding method

    NASA Astrophysics Data System (ADS)

    Sutrisno, Soegijono, Bambang

    2014-03-01

    This research describes a powder-pack boriding process by using hot-pressing technic for St41 low carbon steel which will improve the hardness on the substrate by forming boride layer solid solution. Those method can reduce the operational cost of the research if it is compared by the conventional method with the asmospheric condition both vacuum system and gas inert condition. The concept of boriding by hot-pressing technic was verified in a laboratory scale. Welldefined and reusedable technic was achieved by using the stainless steel 304 as the container and sealed with a 5 ton pressure. This container was filled boronizing powder consisting of 5%B4C, 90%SiC, and 5%KBF4 to close the St41 low carbon steel specimen inside the container. The St41 boriding specimen was treated at the temperature of 900°C for 8 hours. The boride layer on the substrate was found as FeB and Fe2B phase with the hardness about 1800 HV. This value was more than ten times if compared with the untreated specimen that only had the hardness of 123 HV. Depend on heat treatment temperature, heat treatment time, and powder-pack boriding pressure, the depth of boride layer range from 127 to 165 μm, leading to a diffusion controlled process.

  14. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2001-01-01

    Part of the 2000 annual review of the industrial minerals sector. A general overview of the ball clay industry is provided. In 2000, sales of ball clay reached record levels, with sanitary ware and tile applications accounting for the largest sales. Ball clay production, consumption, prices, foreign trade, and industry news are summarized. The outlook for the ball clay industry is also outlined.

  15. Numerical-experimental analysis of the effect of surface oxidation on the laser transformation hardening of Cr-Mo steels

    NASA Astrophysics Data System (ADS)

    Cordovilla, Francisco; García-Beltrán, Ángel; Dominguez, Jesús; Sancho, Paula; Ocaña, José L.

    2015-12-01

    Laser surface hardening is a technology that enables important advantages to be obtained in comparison with conventional techniques in terms of accuracy of the heat affected zone and productivity. Nevertheless, the development of realistic and flexible models has to be fulfilled in order to control the effects of every set of process conditions. Despite many different models having been developed, very few of them deal with the increment of absorption related with the instantaneous value of the layer of oxide growth during the process in a non-protective atmosphere. This work analyzes the problem of oxide formation at the external surface using kinetic relations, whose parameters have been related with the process variables, considering non-equilibrium conditions. Then, the oxide thickness was associated with a value of absorption through an innovative formula that considers the path of the laser radiation in the interface oxide-base material. The thermal calculations obtained by this method have allowed phase changes to be predicted using Avrami law. Both thermal and metallurgical results for different process conditions have been compared with experimental data showing an excellent agreement.

  16. LASER APPLICATIONS AND OTHER TOPICS IN LASER TECHNOLOGY: Combination of laser quenching and tempering for hardening tool steels

    NASA Astrophysics Data System (ADS)

    Gureev, D. M.; Mednikov, S. I.

    1988-08-01

    A study was made of the influence of laser quenching and tempering on the structural phase composition and hardness of surface layers of KhVG and ÉP657 (R12M3F2K8) tool steels subjected to volume quenching and tempering. It was found to be advisable, in addition to performing laser quenching, to carry out laser tempering before and after in order to take into account the initial state of the material and to obtain stable results on improvements in the wear resistance of cutting and stamping tools.

  17. Comparative Stress Corrosion Cracking and General Corrosion Resistance of Annealed and Hardened 440 C Stainless Steel - New Techniques in Stress Corrosion Testing

    NASA Technical Reports Server (NTRS)

    Mendreck, M. J.; Hurless, B. E.; Torres, P. D.; Danford, M. D.

    1998-01-01

    The corrosion and stress corrosion cracking (SCC) characteristics of annealed and hardened 440C stainless steel were evaluated in high humidity and 3.5-percent NaCl solution. Corrosion testing consisted of an evaluation of flat plates, with and without grease, in high humidity, as well as electrochemical testing in 3.5-percent NaCl. Stress corrosion testing consisted of conventional, constant strain, smooth bar testing in high humidity in addition to two relatively new techniques under evaluation at MSFC. These techniques involve either incremental or constant rate increases in the load applied to a precracked SE(B) specimen, monitoring the crack-opening-displacement response for indications of crack growth. The electrochemical corrosion testing demonstrated an order of magnitude greater general corrosion rate in the annealed 440C. All techniques for stress corrosion testing showed substantially better SCC resistance in the annealed material. The efficacy of the new techniques for stress corrosion testing was demonstrated both by the savings in time and the ability to better quantify SCC data.

  18. Fatigue life of high-speed ball bearings with silicon nitride balls

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.

    1974-01-01

    Evaluation of hot-pressed silicon nitride as a rolling-element bearing material. Two grades of hot-pressed silicon nitride balls were tested under rolling contact conditions in a five-ball fatigue tester. A digital computer program was used to predict the dynamic performance characteristics and fatigue life of high-speed ball bearings with silicon nitride balls relative to that with bearings containing steel balls. The results obtained include the finding that fatigue spalls on silicon nitride balls are similar in appearance to those obtained with typical bearing steels.

  19. Precipitation Kinetics of M2C Carbide in Severely Ausformed 13Co-8Ni Secondary Hardening Steels

    NASA Astrophysics Data System (ADS)

    Cho, Ki Sub; Park, Sung Soo; Kim, Hong Kyu; Song, Young Beum; Kwon, Hoon

    2015-04-01

    With continuous heating calorimetric data as a basis, the kinetics of M2C formation during isothermal aging was modeled in severely ausformed 13Co-8Ni steels using the Johnson-Mehl-Avrami theory coupled with a variation of effective activation energy with respect to the degree of transformation. These results were compared with small-angle neutron scattering measurements and discussed in terms of variations in the thermodynamic and kinetic behavior of M2C precipitation. In particular, the M2C carbides in the deformed samples contained more Fe content compared with the non-deformed samples. As this can be ascribed to the ausforming effect increasing the driving force for M2C nucleation, it consequently leads to the decrease of the growth/coarsening rate for M2C carbides at over-aged conditions.

  20. Multiscale Modeling of Inclusions and Precipitation Hardening in Metal Matrix Composites: Application to Advanced High-Strength Steels

    SciTech Connect

    Askari, Hesam; Zbib, Hussein M.; Sun, Xin

    2013-06-01

    In this study, the strengthening effect of inclusions and precipitates in metals is investigated within a multiscale approach that utilizes models at various length scales, namely, Molecular Mechanics (MM), discrete Dislocation Dynamics (DD), and an Eigenstrain Inclusion Method (EIM). Particularly, precipitates are modeled as hardsoft particles whose stress fields interact with dislocations. The stress field resulting from the elastic mismatch between the particles and the matrix is accounted for through the EIM. While the MM method is employed for the purpose of developing rules for DD for short range interaction between a single dislocation and an inclusion, the DD method is used to predict the strength of the composite resulting from the interaction between ensembles of dislocations and particles. As an application to this method, the mechanical behavior of Advanced High Strength Steel (AHSS) is investigated and the results are then compared to the experimental data. The results show that the finely dispersive precipitates can strengthen the material by pinning the dislocations up to a certain shear stress and retarding the recovery, as well as annihilation of dislocations. The DD results show that strengthening due to nano sized particles is a function of the density and size of the precipitates. This size effect is then explained using a mechanistic model developed based on dislocation-particle interaction.

  1. Ball clay

    USGS Publications Warehouse

    Virta, Robert L.

    2010-01-01

    The article reports on the global market performance of ball clay in 2009 and presents an outlook for its 2010 performance. Several companies mined ball call in the country including Old Hickey Clay Co., Kentucky-Tennessee Clay Co., and H.C. Spinks Clay Co. Information on the decline in ball clay imports and exports is also presented.

  2. The Effect of 17-4 PH Stainless Steel on the Lifetime of a Pennzane(Trademark) Lubricated Microwave Limb Sounder Antenna Actuator Assembly Ball Screw for the AURA Spacecraft

    NASA Technical Reports Server (NTRS)

    Jones, William R., Jr.; Jansen, Mark J.; Chen, Gun-Shing; Lam, Jonathan; Balzer, Mark; Anderson, Mark; Lo, John; Schepis, Joseph P.

    2005-01-01

    During ground based life testing of a Microwave Limb Sounder (MLS) Antenna Actuator Assembly (AAA) ball-screw assembly, lubricant darkening and loss were noted when approximately 10 percent of required lifetime was completed. The MLS-AAA ball screw and nut are made from 17-4 PH steel, the nut has 440C stainless steel balls, and the assembly is lubricated with a Pennzane formulation containing a three weight percent lead naphthenate additive. Life tests were done in dry nitrogen at 50 C. To investigate the MLS-AAA life test anomaly, Spiral Orbit Tribometer (SOT) accelerated tests were performed. SOT results indicated greatly reduced relative lifetimes of Pennzane formulations in contact with 17-4 PH steel compared to 440C stainless steel. Also, dry nitrogen tests yielded longer relative lifetimes than comparable ultrahigh vacuum tests. Generally, oxidized Pennzane formulations yielded shorter lifetimes than non-oxidized lubricant. This study emphasizes surface chemistry effects on the lubricated lifetime of moving mechanical assemblies.

  3. Fatigue life of silicon nitride balls

    SciTech Connect

    Galbato, A.T.; Cundill, R.T.; Harris, T.A. SKF Engineering and Research Center, Nieuwegein Pennsylvania State Univ., University Park )

    1992-11-01

    Because its specific weight is 40 percent that of steel, silicon nitride has been considered as a rolling element material in very high speed ball and roller bearings. Furthermore, similar to steel components, hot pressed silicon nitride rolling components, when properly manufactured, have demonstrated the capacity to fail in a non-catastrophic manner, i.e., fatigue of the rolling contact surfaces. In this investigation, hot isostatically-pressed silicon nitride balls were endurance-tested using a NASA 5-ball rig and the results were compared against similarly tested VIMVAR M50 balls. The silicon nitride balls demonstrated fatigue lives many times those obtained for the M50 balls. Therefore it is concluded that silicon nitride can be effectively employed in applications where steel rolling element life has previously proved to be a limiting factor. 12 refs.

  4. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2011-01-01

    The article discusses the latest developments in the global ball clay mining industry, particularly in the U.S., as of June 2011. It cites several firms that are involved in ball clay mining in the U.S., including HC Spins Clay Co. Inc., the Imerys Group and Old Hickory Clay Co. Among the products made from ball clay are ceramic tiles, sanitaryware, as well as fillers, extenders and binders.

  5. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2000-01-01

    Part of the 1999 Industrial Minerals Review. The state of the ball clay industry in 1999 is presented. Record highs in the sales and use of ball clay were attained in 1999 due to the continued strength of the U.S. economy. U.S. production was estimated at 1.25 million st for the year, with more than half of that amount mined in Tennessee. Details of the consumption, price, imports, and exports of ball clay in 1999 and the outlook for ball clay over the next few years are provided.

  6. Microstructural Evolution and Mechanical Properties of Simulated Heat-Affected Zones in Cast Precipitation-Hardened Stainless Steels 17-4 and 13-8+Mo

    NASA Astrophysics Data System (ADS)

    Hamlin, Robert J.; DuPont, John N.

    2017-01-01

    Cast precipitation-hardened (PH) stainless steels 17-4 and 13-8+Mo are used in applications that require a combination of high strength and moderate corrosion resistance. Many such applications require fabrication and/or casting repair by fusion welding. The purpose of this work is to develop an understanding of microstructural evolution and resultant mechanical properties of these materials when subjected to weld thermal cycles. Samples of each material were subjected to heat-affected zone (HAZ) thermal cycles in the solution-treated and aged condition (S-A-W condition) and solution-treated condition with a postweld thermal cycle age (S-W-A condition). Dilatometry was used to establish the onset of various phase transformation temperatures. Light optical microscopy (LOM), scanning electron microscopy (SEM), and energy dispersive spectrometry (EDS) were used to characterize the microstructures, and comparisons were made to gas metal arc welds that were heat treated in the same conditions. Tensile testing was also performed. MatCalc thermodynamic and kinetic modeling software was used to predict the evolution of copper (Cu)-rich body center cubic precipitates in 17-4 and β-NiAl precipitates in 13-8+Mo. The yield strength was lower in the simulated HAZ samples of both materials prepared in the S-A-W condition when compared to their respective base metals. Samples prepared in the S-W-A condition had higher and more uniform yield strengths for both materials. Significant changes were observed in the matrix microstructure of various HAZ regions depending on the peak temperature, and these microstructural changes were interpreted with the aid of dilatometry results, LOM, SEM, and EDS. Despite these significant changes to the matrix microstructure, the changes in mechanical properties appear to be governed primarily by the precipitation behavior. The decrease in strength in the HAZ samples prepared in the S-A-W condition was attributed to the dissolution of precipitates

  7. Titanium carbide coatings for aerospace ball bearings

    NASA Technical Reports Server (NTRS)

    Boving, Hans J.; Haenni, Werner; Hintermann, HANS-E.

    1988-01-01

    In conventional ball bearings, steel to steel contacts between the balls and the raceways are at the origin of microwelds which lead to material transfer, surface roughening, lubricant breakdown, and finally to a loss in the bearing performances. To minimize the microwelding tendencies of the contacting partners it is necessary to modify their surface materials; the solid to solid collisions themselves are difficult to avoid. The use of titanium carbide coated steel balls can bring spectacular improvements in the performances and lifetimes of both oil-grease lubricated and oil-grease free bearings in a series of severe applications.

  8. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2013-01-01

    Four companies — H.C. Spinks Clay Co., Inc., Imerys, Old Hickory Clay Co. and Unimin Corp. — mined ball clay in five U.S. states in 2012. Production, on the basis of preliminary data, was 900 kt (992,000 st), with an estimated value of $42.3 million. This was a slight increase in tonnage from 886 kt (977,000 st), with a value of $40.9 million in 2011. Tennessee was the leading ball clay producing state, with 63 percent of domestic production, followed by Texas, Mississippi, Kentucky and Indiana. Reported ball clay production from Indiana probably was fire clay rather than ball clay. About 69 percent of total ball clay production was airfloat, 20 percent was crude and 11 percent was water-slurried.

  9. Ball lightning

    NASA Astrophysics Data System (ADS)

    Stenhoff, Mark

    Ball lightning is alleged by some to be a rare atmospheric phenomenon usually associated with thunderstorms, while others hold that it does not exist. This controversy has continued for centuries. This study comprises a critical evaluation of evidence for the existence of ball lightning. An historical review of the controversy is first presented, giving a chronological account of developments in ball lightning theories and of important observations alleged to be of the phenomenon. Other phenomena which might be mistaken for ball lightning are then subjected to a more detailed study than has hitherto been published, and the means by which such misidentifications could be recognized areestablished. A discussion of psychological and perceptual aspects indicates that descriptions could not always be taken at face value, and that many accounts of alleged ball lightning would be expected to contain substantial inaccuracies. The original intention to evaluate cases of alleged ball lightning already published in scientific journals was abandoned because there was no standardisation of information content, and because the majority of reports contained insufficient information for evaluation. Many reports had been written in a style which indicated an assumption that ball lightning was the cause of the event. Approximately 200 unpublished reports were therefore collected and subjected to evaluation. It was found that the majority of reports of alleged ball lightning could be explained by other means, and there was only a very small residue of reports which could not easily be thus explained. A large proportion of the reports could be attributed to corona discharge effects such as St Elmo's fire, or by familiar effects of conventional linear lightning. The validity of many previously published statistical studies of ball lightning was shown to be doubtful. The thesis concludes with a comparitive discussion of the merits and demerits of some of the diverse physical models

  10. Limit Analysis of Geometrically Hardening Composite Steel-Concrete Systems / Stany Graniczne Geometrycznie Wzmacniających Się Konstrukcji Zespolonych

    NASA Astrophysics Data System (ADS)

    Alawdin, Piotr; Urbańska, Krystyna

    2015-03-01

    The paper considers some results of creating load-carrying composite systems that have uprated strength, rigidity and safety, and therefore are called geometrically (self-) hardening systems. The optimization mathematic models of structures as discrete mechanical systems withstanding dead load, monotonic or low cyclic static and kinematic actions are proposed. To find limit parameters of these actions the extreme energetic principle is suggested what result in the bilevel mathematic programming problem statement. The limit parameters of load actions are found on the first level of optimization. On the second level the power of the constant load with equilibrium preloading is maximized and/or system cost is minimized. The examples of using the proposed methods are presented and geometrically hardening composite steel-concrete system are taken into account. W pracy przedstawiono sposoby projektowania konstrukcji, które ze względu na swoją geometrię oraz topologię posiadają podwyższoną nośność, sztywność i bezpieczeństwo. Systemy takie nazwano geometrycznie (samo-) wzmacniającymi się. Zaproponowano optymalizacyjne modele matematyczne konstrukcji jako dyskretne systemy mechaniczne będące pod obciążeniem stałym, zmiennym monotoniczne lub niskocyklowym, statycznym lub kinematycznym. Dla znalezienia granicznych parametrów obciążeń wprowadzona została ekstremalna zasada energetyczna, przedstawiona jako problem dwupoziomowego programowania matematycznego. Graniczne parametry obciążeń szukane są na pierwszym poziomie optymalizacji. Na drugim poziomie minimalizowany jest koszt systemu i/lub maksymalizowana jest moc stałego równoważącego obciążenia z dociążeniem. Ponadto w pracy przeanalizowano numerycznie i analitycznie zachowanie konstrukcji geometrycznie wzmacniających się na przykładzie konstrukcji zespolonych stalowobetonowych. Pierwszy przykład dotyczy konstrukcji belkowo-prętowej z podciągiem, belkę stanowi stalowy dwuteownik

  11. Golf Ball

    NASA Technical Reports Server (NTRS)

    1998-01-01

    The Ultra 500 Series golf balls, introduced in 1995 by Wilson Sporting Goods Company, has 500 dimples arranged in a pattern of 60 spherical triangles. The design employs NASA's aerodynamics technology analysis of air loads of the tank and Shuttle orbiter that was performed under the Space Shuttle External Tank program. According to Wilson, this technology provides 'the most symmetrical ball surface available, sustaining initial velocity longer and producing the most stable ball flight for unmatched accuracy and distance.' The dimples are in three sizes, shapes and depths mathematically positioned for the best effect. The selection of dimples and their placement optimizes the interaction of opposing forces of lift and drag. Large dimples reduce air drag, enhance lift, and maintain spin for distance. Small dimples prevent excessive lift that destabilizes the ball flight and the medium size dimples blend the other two.

  12. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2007-01-01

    The article offers information on ball clay. Among the companies that mine ball clay in the U.S. are H.C. Spinks Clay, Kentucky-Tennessee Clay and Old Hickory Clay. In 2006, an estimated 1.2 million tons of the mineral was sold or used domestically and exported. Forty-percent of the total sales is accounted for ceramic floor and wall tile followed by sanitaryware and miscellaneous ceramics. Its average value was $ 45 per ton in 2006.

  13. The Tribological Performance of Surface Treated Ti6A14V as Sliding Against Si3N4 Ball and 316L Stainless Steel Cylinder

    NASA Astrophysics Data System (ADS)

    Kao, W. H.; Su, Y. L.; Horng, J. H.; Huang, H. C.

    2016-12-01

    Closed field unbalanced magnetron sputtering was used to deposit diamond-like carbon (Ti-C:H) coatings on Ti6Al4V alloy and gas nitrided Ti6Al4V alloy. Four different specimens were prepared, namely untreated Ti6Al4V alloy (Ti6Al4V), gas nitrided Ti6Al4V alloy (N-Ti6Al4V), Ti-C:H-coated Ti6Al4V alloy (Ti-C:H/Ti6Al4V) and Ti-C:H-coated gas nitrided Ti6Al4V alloy (Ti-C:H/N-Ti6Al4V). The tribological properties of the four specimens were evaluated using a reciprocating wear tester sliding against a Si3N4 ball (point contact mode) and 316L stainless steel cylinder (line contact mode). The wear tests were performed in a 0.89 wt.% NaCl solution. The results showed that the nitriding treatment increased the surface roughness and hardness of the Ti6Al4V alloy and improved the wear resistance as a result. In addition, the Ti-C:H coating also improved the tribological performance of Ti6Al4V. For example, compared to the untreated Ti6Al4V sample, the Ti-C:H coating reduced the wear depth and friction coefficient by 340 times and 10 times, respectively, in the point contact wear mode, and 151 times and 9 times, respectively, in the line contact wear mode. It is thus inferred that diamond-like carbon coatings are of significant benefit in extending the service life of artificial biomedical implants.

  14. Water ball collision

    NASA Technical Reports Server (NTRS)

    Fujimoto, K.

    1986-01-01

    What happens if a stainless steel ball hits a water ball in the weightless space ot the Universe? In other words, it was the objective of our experiments in the Space to observe the surface tension of liquid by means of making a solid collide with a liquid. Place a small volume of water between 2 glass sheets to make a thin water membrane: the 2 glass sheets cannot be separated unless an enormous force is applied. It is obvious from this phenomenom that the surface tension of water is far greater than presumed. On Earth, however, it is impossible in most cases to observe only the surface tension of liquid, because gravity always acts on the surface tension. Water and stainless steel balls were chosen the liquid and solids for the experiments. Because water is the liquid most familiar to us, its properties are well known. And it is also of great interest to compare its properties on the Earth with those in the weightless space.

  15. Certification of hardened surface layers by magnetic and electromagnetic methods

    NASA Astrophysics Data System (ADS)

    Mitropol'skaya, S. Yu.

    2013-07-01

    The possibilities of certification of hardened surface layers by measurement of coercive force, eddy current inspection and analysis of the field dependence of differential magnetic permeability μ d ( H) are considered. The advantages of analysis of the pattern of peaks on the μ d ( H) dependence for estimating the state of surface-hardened steels subjected to subsequent force loading are shown.

  16. Science of Ball Lightning (Fire Ball)

    NASA Astrophysics Data System (ADS)

    Ohtsuki, Yoshi-Hiko

    1989-08-01

    The Table of Contents for the full book PDF is as follows: * Organizing Committee * Preface * Ball Lightning -- The Continuing Challenge * Hungarian Ball Lightning Observations in 1987 * Nature of Ball Lightning in Japan * Phenomenological and Psychological Analysis of 150 Austrian Ball Lightning Reports * Physical Problems and Physical Properties of Ball Lightning * Statistical Analysis of the Ball Lightning Properties * A Fluid-Dynamical Model for Ball Lightning and Bead Lightning * The Lifetime of Hill's Vortex * Electrical and Radiative Properties of Ball Lightning * The Candle Flame as a Model of Ball Lightning * A Model for Ball Lightning * The High-Temperature Physico-Chemical Processes in the Lightning Storm Atmosphere (A Physico-Chemical Model of Ball Lightning) * New Approach to Ball Lightning * A Calculation of Electric Field of Ball Lightning * The Physical Explanation to the UFO over Xinjiang, Northern West China * Electric Reconnection, Critical Ionization Velocity, Ponderomotive Force, and Their Applications to Triggered and Ball Lightning * The PLASMAK™ Configuration and Ball Lightning * Experimental Research on Ball Lightning * Performance of High-Voltage Test Facility Designed for Investigation of Ball Lightning * List of Participants

  17. An improved effective microorganism (EM) soil ball-making method for water quality restoration.

    PubMed

    Park, Gun-Seok; Khan, Abdur Rahim; Kwak, Yunyoung; Hong, Sung-Jun; Jung, ByungKwon; Ullah, Ihsan; Kim, Jong-Guk; Shin, Jae-Ho

    2016-01-01

    Soil balls containing the so-called effective microorganisms (EM) have been applied to improve water quality of small ponds, lakes, and streams worldwide. However, neither the physical conditions facilitating their proper application nor the diversity of microbial community in such soil balls have been investigated. In this study, the application of 0.75% of hardener to the soil balls exerted almost neutral pH (pH 7.3) which caused up to a fourfold increased hardness of the soil ball. Moreover, the 0.75% of hardener in the soil ball also improved the water quality due to a significant reduction in dissolved oxygen, total phosphorus, and total nitrogen contents. Metagenomic analysis of the microbial community in the soil ball with 0.75% hardener was compared with control (traditional soil ball) through next-generation sequencing. The traditional soil ball microbial community comprised 96.1% bacteria, 2.7% eukaryota, and 1% archaea, whereas the soil ball with 0.75% hardener comprised 71.4% bacteria, 27.9% eukaryota, and 0.2% viruses. Additionally, metagenomic profiles for both traditional and improved soil balls revealed that the various xenobiotic biodegradation, such as those for caprolactam, atrazine, xylene, toluene, styrene, bisphenol, and chlorocyclohexane might be responsible for organic waste cleanup.

  18. Effects of alloying elements on radiation hardening based on loop formation of electron-irradiated light water reactor pressure vessel model steels

    NASA Astrophysics Data System (ADS)

    Nishi, Takakuni; Hashimoto, N.; Ohnuki, S.; Yamamoto, T.; Odette, G. R.

    2011-10-01

    Electron irradiations using a high voltage electron microscope were conducted on several reactor pressure vessel model alloys in order to investigate the effects of alloying elements on the formation and development of defect clusters. In addition, the effects of alloying elements on yield stress change after irradiation were considered, comparing the mean size and number density of dislocation loops with the irradiation-induced hardening. High Cu alloys formed Cu and Mn-Ni-Si rich clusters, and these are important in determining the yield stress increase. High Ni alloys formed a high density of small dislocation loops and probably Mn-Ni-Si rich cluster, which have the effect of increasing the yield stress. High P enhanced radiation-induced segregation on grain boundary, helping prevent dislocation movement.

  19. Effect of Plastic Pre-straining on Residual Stress and Composition Profiles in Low-Temperature Surface-Hardened Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Bottoli, Federico; Christiansen, Thomas L.; Winther, Grethe; Somers, Marcel A. J.

    2016-08-01

    The present work deals with the evaluation of the residual stress profiles in expanded austenite by applying grazing incidence X-ray diffraction (GI-XRD) combined with successive sublayer removal. Annealed and deformed ( ɛ eq=0.5) samples of stable stainless steel EN 1.4369 were nitrided or nitrocarburized. The residual stress profiles resulting from the thermochemical low-temperature surface treatment were measured. The results indicate high-residual compressive stresses of several GPa's in the nitrided region, while lower-compressive stresses are produced in the carburized case. Plastic deformation in the steel prior to thermochemical treatment has a hardly measurable influence on the nitrogen-rich zone, while it has a measurable effect on the stresses and depth of the carbon-rich zone.

  20. Ban Deodorant Ball Mortar.

    ERIC Educational Resources Information Center

    Carpenter, D. Rae, Jr.; And Others

    1988-01-01

    Discusses a demonstration of vertical collision of two balls. Shows the theoretical height ratio using mathematical expression and diagrams. Compares it with researchers' experimental results. Expands the two-ball collision to multi-ball system. (YP)

  1. Hardening of the arteries

    MedlinePlus

    Atherosclerosis; Arteriosclerosis; Plaque buildup - arteries; Hyperlipidemia - atherosclerosis; Cholesterol - atherosclerosis ... cause of heart attack and stroke. High blood cholesterol levels can cause hardening of the arteries at ...

  2. An Anisotropic Hardening Model for Springback Prediction

    SciTech Connect

    Zeng, Danielle; Xia, Z. Cedric

    2005-08-05

    As more Advanced High-Strength Steels (AHSS) are heavily used for automotive body structures and closures panels, accurate springback prediction for these components becomes more challenging because of their rapid hardening characteristics and ability to sustain even higher stresses. In this paper, a modified Mroz hardening model is proposed to capture realistic Bauschinger effect at reverse loading, such as when material passes through die radii or drawbead during sheet metal forming process. This model accounts for material anisotropic yield surface and nonlinear isotropic/kinematic hardening behavior. Material tension/compression test data are used to accurately represent Bauschinger effect. The effectiveness of the model is demonstrated by comparison of numerical and experimental springback results for a DP600 straight U-channel test.

  3. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2012-01-01

    Four companies — H.C. Spinks Clay Co., Inc., Imerys Group, Old Hickory Clay Co., and Unimin Corp. — mined ball clay in four states in 2011. Production, on the basis of preliminary data, was 940 kt (1.04 million st) with an estimated value of $44.2 million. This is a 3-percent increase in tonnage from 912 kt (1.01 million st) with a value of $41.3 million that was produced in 2010. Tennessee was the leading producing state with 63 percent of domestic production, followed by Texas, Mississippi and Kentucky. About 69 percent of production was airfloat, 20 percent was crude and 11 percent was water-slurried.

  4. High Energy Rate Forming Induced Phase Transition in Austenitic Steel

    NASA Astrophysics Data System (ADS)

    Kovacs, T.; Kuzsella, L.

    2017-02-01

    In this study, the effects of explosion hardening on the microstructure and the hardness of austenitic stainless steel have been studied. The optimum explosion hardening technology of austenitic stainless steel was researched. In case of the explosive hardening used new idea means indirect hardening setup. Austenitic stainless steels have high plasticity and can be cold formed easily. However, during cold processing the hardening phenomena always occurs. Upon the explosion impact, the deformation mechanism indicates a plastic deformation and this deformation induces a phase transformation (martensite). The explosion hardening enhances the mechanical properties of the material, includes the wear resistance and hardness [1]. In case of indirect hardening as function of the setup parameters specifically the flayer plate position the hardening increased differently. It was find a relationship between the explosion hardening setup and the hardening level.

  5. Hardening of the surface layers of a hollow billet formed by centrifugal casting

    NASA Astrophysics Data System (ADS)

    Chumanov, V. I.; Chumanov, I. V.; Anikeev, A. N.; Garifulin, R. R.

    2010-12-01

    One of the methods to increase the mechanical properties of steel is its hardening via the introduction of a refractory fine-grained phase into a melt. A method of fabrication of a tube blank by centrifugal casting accompanied by hardening with a refractory phase is considered. The introduction of fine tungsten and silicon carbides is shown to improve the structure of grade 15 steel and to increase the wear resistance of a tube blank made of this steel.

  6. Plasma hardening of railway wheel surface

    NASA Astrophysics Data System (ADS)

    Isakaev, E. Kh.; Ivanov, P. P.; Tyuftyaev, A. S.; Paristyi, I. L.; Troitsky, A. A.; Yablonsky, A. E.; Filippov, G. A.

    1998-10-01

    A computer-controlled plasma technology was developed for the treatment of rolling stock wheels, providing the thermal hardening of tread and flange working surfaces. As a result of the plasma treatment the surface hardness of the wheel grows from 255 up to 420-450 HB. Herewith, the wear capability of the wheel metal grows 2-3 times and its resistance to the weariness-driven destruction grows 1.5 times due to the pecularities of the structural state of the steel, arising out of the thermal impact and of the alloying of the steel with nitrogen during the plasma treatment. Installation of several plants based on this technology in engine houses allowed to carry out a full scale experiment in order to assess the running characteristics of treated wheel sets in comparison with plain ones. Wheel life between mounting and truing or dismounting doubles due to plasma hardening.

  7. Effect of friction stir processing on the tribological performance of high carbon steel.

    SciTech Connect

    Aldajah, S. H.; Ajayi, O. O.; Fenske, G. R.; David, S.

    2009-06-15

    Friction stir processing (FSP) was applied to 1080 carbon steel as a means to enhance the near-surface material properties. The process transformed the original pearlite microstructure to martensite, resulting in significant increase in surface hardness. This surface hardening produced a significant benefit for friction and wear behavior of the steel as measured by unidirectional sliding ball-on-flat testing. Under dry sliding, FSP reduced friction coefficient by approximately 25% and wear rate by an order of magnitude. Under oil lubrication, FSP had only a marginal effect on friction, but it reduced wear rates by a factor of 4. The improvement in tribological performance of 1080 steel by FSP technique is attributed to reduced plasticity of the near-surface material during sliding contact

  8. Bouncing Balls that Spin

    ERIC Educational Resources Information Center

    Knipp, Peter

    2008-01-01

    When a ball bounces elastically against a floor, the vertical component (v[subscript y]) of the velocity of the ball's mass-center changes sign. This is a special case of the elastic collision of two balls (i.e., two objects, neither of which is much more massive than the other), in which case the balls' post-collision relative velocity (=…

  9. The Asymmetrical "Sticking" Behavior of Two Balls on an Incline.

    ERIC Educational Resources Information Center

    Mallinckrodt, A. John

    1999-01-01

    Offers a relatively simple analysis of the asymmetrical "sticking" and rolling behavior of two balls, one steel and one rubber, on an incline. Describes an Interactive Physics (TM) simulation designed to study the problem and gives rough experimental results. (WRM)

  10. Pulsed laser surface hardening of ferrous alloys.

    SciTech Connect

    Xu, Z.; Reed, C. B.; Leong, K. H.; Hunter, B. V.

    1999-09-30

    A high power pulsed Nd:YAG laser and special optics were used to produce surface hardening on 1045 steel and gray cast iron by varying the process parameters. Unlike CO{sub 2} lasers, where absorptive coatings are required, the higher absorptivity of ferrous alloys at the Nd:YAG laser wavelength eliminates the necessity of applying a coating before processing. Metallurgical analysis of the treated tracks showed that very fine and hard martensitic microstructure (1045 steel) or inhomogeneous martensite (gray cast iron) were obtained without surface melting, giving maximum hardness of HRC 61 and HRC 40 for 1045 steel and gray cast iron respectively. The corresponding maximum case depths for both alloys at the above hardness are 0.6 mm. Gray cast iron was more difficult to harden without surface melting because of its lower melting temperature and a significantly longer time-at-temperature required to diffuse carbon atoms from the graphite flakes into the austenite matrix during laser heating. The thermal distortion was characterized in term of flatness changes after surface hardening.

  11. Tribotechnical and Energy Assessment of Parts of Working Members of Cultivating Machines After Carburizing and Laser Hardening

    NASA Astrophysics Data System (ADS)

    Pyndak, V. I.; Novikov, A. E.

    2016-07-01

    Results of experimental studies of low-carbon steel 20 and high-carbon steels of types 70 and 65G after carburizing, heat treatment and laser hardening are presented. The variation of the microhardness of the surface layers of the steels and of their wear resistance due to different variants of hardening is determined. Optimum modes of treatment aimed at raising the strength and wear resistance are suggested for the steels used for working members of cultivating machines.

  12. When Two Balls Are Just One

    ERIC Educational Resources Information Center

    Kulp, Christopher W.; Biermann, Mark L.; Howard, Timothy; Klingenberg, Kurtis; Ramsey, Paul

    2008-01-01

    A camcorder can be a powerful tool in pedagogical settings, such as in an introductory physics course or in introducing undergraduates to data collection. In this paper, we discuss our experience using a Panasonic PV-GS150 digital camcorder to analyze the motion of a falling steel ball, with the goal of determining the acceleration due to gravity,…

  13. Hardening: Australian for Transformation

    DTIC Science & Technology

    2004-01-01

    ADF towards homeland defense. For further details, see Jeffrey Grey. A Military History of Australia. Melbourne, Australia, Cambridge University...is a simplified explanation of the hardene d force structure proposed by FLW. The hardened concept encompasses other aspects that enhance Army...standardized with three rifle companies. A 196 Leahy “ A Land Force for the Future: The Australian Army in the Early 21st Century.” 2003: 19. 197 See Monk, Paul

  14. Effect of Ceramic Ball and Hybrid Stainless Steel Bearing/Wheel Combinations on the Lifetime of a Precision Translation Stage for the SIM Flight Project

    NASA Technical Reports Server (NTRS)

    Lo, C. John; Klein, Kerry; Jones, William R., Jr.; Jansen, Mark J.; Wemhoner, Jens

    2009-01-01

    A study of hybrid material couples using the Spiral Orbit Tribometer (SOT) was initiated to investigate both lubricated (Pennzane X2000 and Brayco 815Z) and unlubricated Si3N4, 440C SS, Rex 20, Cronidur X30 and X40 plates with Cerbec SN-101-C (Si3N4) and 440C balls. The hybrid wheel/bearing assembly will be used on the Linear Optical Delay Line (LODL) stage as an element of the NASA Space Interferometry Mission (SIM). SIM is an orbiting interferometer linking a pair of telescopes within the spacecraft and, by using an interferometry technique and several precision optical stages, is able to measure the motions of known stars much better than current ground or space based systems. This measurement will provide the data to "infer" the existence of any plants, undetectable by other methods, orbiting these known stars.

  15. Ball valve extractor

    DOEpatents

    Herndon, Charles; Brown, Roger A.

    2002-01-01

    An apparatus and process for removing a ball valve is provided. The ball valve removal tool provides a handle sliding along the length of a shaft. One end of the shaft is secured within an interior cavity of a ball valve while the opposite end of the shaft defines a stop member. By providing a manual sliding force to the handle, the handle impacts the stop member and transmits the force to the ball valve. The direction of the force is along the shaft of the removal tool and disengages the ball valve from the ball valve housing.

  16. Having a Ball with Fitness Balls

    ERIC Educational Resources Information Center

    McNulty, Betty

    2011-01-01

    Fitness programs can be greatly enhanced with the addition of fitness balls. They are a fun, challenging, economical, and safe way to incorporate a cardiovascular, strength, and stretching program for all fitness levels in a physical education setting. The use of these balls has become more popular during the last decade, and their benefits and…

  17. Ball Screw Actuator Including a Compliant Ball Screw Stop

    NASA Technical Reports Server (NTRS)

    Wingett, Paul T. (Inventor); Hanlon, Casey (Inventor)

    2017-01-01

    An actuator includes a ball nut, a ball screw, and a ball screw stop. The ball nut is adapted to receive an input torque and in response rotates and supplies a drive force. The ball screw extends through the ball nut and has a first end and a second end. The ball screw receives the drive force from the ball nut and in response selectively translates between a retract position and a extend position. The ball screw stop is mounted on the ball screw proximate the first end to translate therewith. The ball screw stop engages the ball nut when the ball screw is in the extend position, translates, with compliance, a predetermined distance toward the first end upon engaging the ball nut, and prevents further rotation of the ball screw upon translating the predetermined distance.

  18. Ball Screw Actuator Including a Compliant Ball Screw Stop

    NASA Technical Reports Server (NTRS)

    Wingett, Paul T. (Inventor); Hanlon, Casey (Inventor)

    2015-01-01

    An actuator includes a ball nut, a ball screw, and a ball screw stop. The ball nut is adapted to receive an input torque and in response rotates and supplies a drive force. The ball screw extends through the ball nut and has a first end and a second end. The ball screw receives the drive force from the ball nut and in response selectively translates between a retract position and a extend position. The ball screw stop is mounted on the ball screw proximate the first end to translate therewith. The ball screw stop engages the ball nut when the ball screw is in the extend position, translates, with compliance, a predetermined distance toward the first end upon engaging the ball nut, and prevents further rotation of the ball screw upon translating the predetermined distance.

  19. Fizz-Ball Fizzics

    ERIC Educational Resources Information Center

    Moinester, Murray; Gerland, Lars; Liger-Belair, Gerard; Ocherashvili, Aharon

    2012-01-01

    We describe the fluid dynamics principles governing the up-down oscillatory cycling of a bubble-covered, low-density, low-mass ball of material (referred to henceforth as a "fizz-ball") immersed inside a glass of bubbling (super-saturated) carbonated liquid. The bubbles serve to desaturate the liquid of excess CO[subscript 2]. The fizz-ball acts…

  20. 42. INTERIOR VIEW OF THE NAIL HARDENER USED TO HARDEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    42. INTERIOR VIEW OF THE NAIL HARDENER USED TO HARDEN AND TEMPER THE NAILS; WEST TUBES IN FOREGRPUND AND DRAWBACK TUBE IN THE CENTER - LaBelle Iron Works, Thirtieth & Wood Streets, Wheeling, Ohio County, WV

  1. Process design of press hardening with gradient material property influence

    SciTech Connect

    Neugebauer, R.; Schieck, F.; Rautenstrauch, A.

    2011-05-04

    Press hardening is currently used in the production of automotive structures that require very high strength and controlled deformation during crash tests. Press hardening can achieve significant reductions of sheet thickness at constant strength and is therefore a promising technology for the production of lightweight and energy-efficient automobiles. The manganese-boron steel 22MnB5 have been implemented in sheet press hardening owing to their excellent hot formability, high hardenability, and good temperability even at low cooling rates. However, press-hardened components have shown poor ductility and cracking at relatively small strains. A possible solution to this problem is a selective increase of steel sheet ductility by press hardening process design in areas where the component is required to deform plastically during crash tests. To this end, process designers require information about microstructure and mechanical properties as a function of the wide spectrum of cooling rates and sequences and austenitizing treatment conditions that can be encountered in production environments. In the present work, a Continuous Cooling Transformation (CCT) diagram with corresponding material properties of sheet steel 22MnB5 was determined for a wide spectrum of cooling rates. Heating and cooling programs were conducted in a quenching dilatometer. Motivated by the importance of residual elasticity in crash test performance, this property was measured using a micro-bending test and the results were integrated into the CCT diagrams to complement the hardness testing results. This information is essential for the process design of press hardening of sheet components with gradient material properties.

  2. The Effect of Hardenability Variation on Phase Transformation of Spiral Bevel Gear in Quenching Process

    NASA Astrophysics Data System (ADS)

    Zhang, Yingtao; Shi, Wankai; Yang, Lin; Gu, Zhifei; Li, Zhichao

    2016-07-01

    The hardenability of gear steel is dependent on the composition of alloying elements and is one of important criteria to assess process of phase transformation. The variation of hardenability has to be considered in control of the microstructures and distortion during gear quenching. In this paper, the quantitative effect of hardenability has been investigated on phase transformations of spiral bevel gears in die quenching. The hardenability deviation of 22CrMoH steel was assessed by using Jominy test. The dilatometry experiments were conducted to build phase transformation kinetic models for steels with low and high hardenability, respectively. The complete die quenching process of spiral bevel gear was modeled to reveal the significant difference on microstructures and temperature history with variation of hardenability. The final microstructures of the gear are martensite in surface layer after quenching process. There are bainite inside the gear tooth and the mixture of bainite and ferrite inside gear for the gear with low hardenability. The microstructure is bainite inside the gear with high hardenability.

  3. Stemless ball valve

    NASA Technical Reports Server (NTRS)

    Burgess, Kevin (Inventor); Yakos, David (Inventor); Walthall, Bryan (Inventor)

    2012-01-01

    A stemless ball valve comprising: a right flange; left flange; ball with an axis pin and two travel pins; ball seal on either side of the ball; guide sleeve with inner walls comprising two channels; cartridge guide holder; inner magnetic cartridge; and outer magnetic cartridge. The ball is situated inside of the guide sleeve, and a travel pin is located in each of the two channels. The guide sleeve is situated inside of the cartridge guide holder, which is located adjacent to and outside of the inner magnetic cartridge and secured to the inner magnetic cartridge such that when the inner magnetic cartridge rotates, the cartridge guide holder also rotates. The cartridge guide holder is secured to the guide sleeve such that when the cartridge guide holder rotates, the travel pins move within the channels in the inner walls of the guide sleeve, thereby causing the ball to rotate.

  4. Ball Bearing Mechanics

    NASA Technical Reports Server (NTRS)

    Hamrock, B. J.; Dowson, D.

    1981-01-01

    Load-deflection relationships for different types of elliptical contacts such as those found in a ball bearing are developed. Simplified expressions that allow quick calculations of deformation to be made simply from a knowledge of the applied load, the material properties, and the geometry of the contacting elements are presented. Ball bearings subjected to radial, thrust and combined ball loads are analyzed. A design criterion for fatigue life of ball bearings is developed. The section of a satisfactory lubricant, as well as describing systems that provide a constant flow of lubricant to the contact, is considered.

  5. Birth of ball lightning

    NASA Astrophysics Data System (ADS)

    Lowke, J. J.; Smith, D.; Nelson, K. E.; Crompton, R. W.; Murphy, A. B.

    2012-10-01

    Many observations of ball lightning report a ball of light, about 10 cm in diameter, moving at about walking speed, lasting up to 20 s and frequently existing inside of houses and even aeroplanes. The present paper reports detailed observations of the initiation or birth of ball lightning. In two cases, navigation crew of aircraft saw ball lightning form at the windscreen inside the cockpit of their planes. In the first case, the ball lightning occurred during a thunderstorm, with much lightning activity outside of the plane. In the second case, large "horns" of electrical corona were seen outside of the plane at the surface of the radome, just prior to the formation of the ball lightning. A third case reports ball lightning formed inside of a house, during a thunderstorm, at a closed glass window. It is proposed, based on two-dimensional calculations of electron and ion transport, that ball lightning in these cases is driven and formed by atmospheric ions impinging and collecting on the insulating surface of the glass or Perspex windows. This surface charge can produce electric fields inside of the cockpit or room sufficient to sustain an electric discharge. Charges of opposite sign to those outside of the window accumulate on the inside surface of the glass, leaving a ball of net charge moving inside of the cockpit or room to produce a pulsed discharge on a microsecond time scale.

  6. Quartz ball valve

    NASA Technical Reports Server (NTRS)

    Goetz, C.; Ingle, W. M. (Inventor)

    1980-01-01

    A ball valve particularly suited for use in the handling of highly corrosive fluids is described. It is characterized by a valve housing formed of communicating segments of quartz tubing, a pair of communicating sockets disposed in coaxial alignment with selected segments of tubing for establishing a pair of inlet ports communicating with a common outlet port, a ball formed of quartz material supported for displacement between the sockets and configured to be received alternately thereby, and a valve actuator including a rod attached to the ball for selectively displacing the ball relative to each of the sockets for controlling fluid flow through the inlet ports.

  7. Physics of ball sports

    NASA Astrophysics Data System (ADS)

    Cohen, C.; Clanet, C.

    2016-06-01

    Ball sports have been part of human history for thousands of years [1]. Nowadays, 13 of them are part of the Olympic games (badminton, basketball, beach volley, football/soccer, golf, handball, hockey, rugby, table tennis, tennis, volleyball, water polo, ice hockey). All these games differ by launcher (hand, club, racket, bat), ball (size, shape and mass), pitch size and number of players. These differences induce different ball velocities. Apart from the velocities and the way to maximize them, we discuss in this article the ball trajectories and their impact on the size of sports fields.

  8. Observations on the Nonlinear Unloading Behavior of Advanced High Strength Steels

    NASA Astrophysics Data System (ADS)

    Pavlina, Erik J.; Lee, Myoung-Gyu; Barlat, Frédéric

    2015-01-01

    The unloading behavior was compared for three different steel grades: a dual-phase steel, a transformation-induced plasticity steel, and a twinning-induced plasticity steel. Steels that harden by phase transformation or deformation twinning exhibited a smaller component of microplastic strain during unloading and a smaller reduction in the chord modulus compared to the conventional hardening steel. As a result, unloading is closer to pure elastic unloading when the TRIP effect or TWIP effect is active.

  9. RHOBOT: Radiation hardened robotics

    SciTech Connect

    Bennett, P.C.; Posey, L.D.

    1997-10-01

    A survey of robotic applications in radioactive environments has been conducted, and analysis of robotic system components and their response to the varying types and strengths of radiation has been completed. Two specific robotic systems for accident recovery and nuclear fuel movement have been analyzed in detail for radiation hardness. Finally, a general design approach for radiation-hardened robotics systems has been developed and is presented. This report completes this project which was funded under the Laboratory Directed Research and Development program.

  10. Precipitation hardening austenitic superalloys

    DOEpatents

    Korenko, Michael K.

    1985-01-01

    Precipitation hardening, austenitic type superalloys are described. These alloys contain 0.5 to 1.5 weight percent silicon in combination with about 0.05 to 0.5 weight percent of a post irradiation ductility enhancing agent selected from the group of hafnium, yttrium, lanthanum and scandium, alone or in combination with each other. In addition, when hafnium or yttrium are selected, reductions in irradiation induced swelling have been noted.

  11. Nuclear effects hardened shelters

    NASA Astrophysics Data System (ADS)

    Lindke, Paul

    1990-11-01

    The Houston Fearless 76 Government Projects Group has been actively engaged for more than twenty-five years as a sub-contractor and currently as a prime contractor in the design, manufacture, repair and logistics support of custom mobile ground stations and their equipment accommodations. Other associated products include environmental control units (ECU's), mobilizers for shelters and a variety of mobile power generation units (MPU's). Since 1984, Houston Fearless 76 has designed and manufactured four 8' x 8' x 22' nuclear hardened mobile shelters. These shelters were designed to contain electronic data processing/reduction equipment. One shelter is currently being operated by the Air Force as a Defense Intelligence Agency (DIA) approved and certified Special Corrpartmented Information Facility (SCIF). During the development and manufacturing process of the shelters, we received continual technical assistance and design concept evaluations from Science Applications International Corporation (SAIC) Operations Analysis and Logistics Engineering Division and the Nondestructive Inspection Lab at McClellan AFB. SAIC was originally employed by the Air Force to design the nuclear hardening specifications applied to these shelters. The specific levels of hardening to which the shelters were designed are classified and will not be mentioned during this presentation.

  12. Relation Between Hertz Stress-Life Exponent, Ball-Race Conformity, and Ball Bearing Life

    NASA Technical Reports Server (NTRS)

    Zaretsky, Erwin V.; Poplawski, Joseph V.; Root, Lawrence E.

    2008-01-01

    ANSI/ABMA and ISO standards based on Lundberg-Palmgren bearing life theory are normalized for ball bearings having inner- and outerrace conformities of 52 percent (0.52) and made from pre-1940 bearing steel. The Lundberg-Palmgren theory incorporates an inverse 9th power relation between Hertz stress and fatigue life for ball bearings. The effect of race conformity on ball set life independent of race life is not incorporated into the Lundberg-Palmgren theory. In addition, post-1960 vacuum-processed bearing steel exhibits a 12th power relation between Hertz stress and life. The work reported extends the previous work of Zaretsky, Poplawski, and Root to calculate changes in bearing life--that includes the life of the ball set--caused by race conformity, Hertz stress-life exponent, ball bearing type and bearing series. The bearing fatigue life in actual application will usually be equal to or greater than that calculated using the ANSI/ABMA and ISO standards that incorporate the Lundberg-Palmgren theory. The relative fatigue life of an individual race is more sensitive to changes in race conformity for Hertz stress-life exponent n of 12 than where n = 9. However, when the effects are combined to predict actual bearing life for a specified set of conditions and bearing geometry, the predicted life of the bearing will be greater for a value of n = 12 than n = 9.

  13. Relation between Hertz Stress-Life Exponent, Ball-Race Conformity, and Ball Bearing Life

    NASA Technical Reports Server (NTRS)

    Zaretsky, Erwin V.; Poplawski, Joseph V.; Root, Lawrence E.

    2006-01-01

    ANSI/ABMA and ISO standards based on Lundberg-Palmgren bearing life theory are normalized for ball bearings having inner- and outer-race conformities of 52 percent (0.52) and made from pre-1940 bearing steel. The Lundberg-Palmgren theory incorporates an inverse 9th power relation between Hertz stress and fatigue life for ball bearings. The effect of race conformity on ball set life independent of race life is not incorporated into the Lundberg-Palmgren theory. In addition, post-1960 vacuum-processed bearing steel exhibits a 12th power relation between Hertz stress and life. The work reported extends the previous work of Zaretsky, Poplawski, and Root to calculate changes in bearing life, that includes the life of the ball set, caused by race conformity, Hertz stress-life exponent, ball bearing type and bearing series. The bearing fatigue life in actual application will usually be equal to or greater than that calculated using the ANSI/ABMA and ISO standards that incorporate the Lundberg-Palmgren theory. The relative fatigue life of an individual race is more sensitive to changes in race conformity for Hertz stress-life exponent n of 12 than where n = 9. However, when the effects are combined to predict actual bearing life for a specified set of conditions and bearing geometry, the predicted life of the bearing will be greater for a value of n = 12 than n = 9.

  14. Precipitation, strength and work hardening of age hardened aluminium alloys

    NASA Astrophysics Data System (ADS)

    Ryen, Ø.; Holmedal, B.; Marthinsen, K.; Furu, T.

    2015-08-01

    The strength and work hardening of age hardened AA6063 and AA6082 alloys have been investigated in terms of a detailed characterization of precipitate and dislocation structures obtained by TEM and SEM. Tensile and compression tests were performed at as quenched, peak aged and severely aged conditions. A strong work hardening in the as quenched condition was found, similar to AlMg alloys with twice as much alloying elements in solid solution. It was found that the initial work hardening rate and the critical failure strain are both smallest at the peak aged condition. During large deformations the needle-shaped precipitates are sheared uniformly by dislocations altering their <001> orientations, which indicates extensive cross slip. In the overaged condition the early initial work hardening is larger than at the peak aged condition, but followed by a weak linear work hardening, apparently directly entering stage IV at a low strain. Cracked, needle-shaped precipitates were seen at larger strains.

  15. Ball Collision Experiments

    ERIC Educational Resources Information Center

    Cross, R.

    2015-01-01

    Experiments are described on collisions between two billiard balls and between a bat and a ball. The experiments are designed to extend a student's understanding of collision events and could be used either as a classroom demonstration or for a student project.

  16. Borner Ball Neutron Detector

    NASA Technical Reports Server (NTRS)

    2002-01-01

    The Bonner Ball Neutron Detector measures neutron radiation. Neutrons are uncharged atomic particles that have the ability to penetrate living tissues, harming human beings in space. The Bonner Ball Neutron Detector is one of three radiation experiments during Expedition Two. The others are the Phantom Torso and Dosimetric Mapping.

  17. Stemless ball valve

    NASA Technical Reports Server (NTRS)

    Burgess, Kevin (Inventor); Yakos, David (Inventor); Walthall, Bryan (Inventor)

    2011-01-01

    A stemless ball valve comprising two flanges and a ball with a channel, two axis pins and two travel pins. One end of each axis and travel pin is fixedly attached to the ball, and the other end of each axis pin is lodged into a notch in the first or second flange such that the axis pin is allowed to rotate in the notch. The guide sleeve comprises two channels, and one end of each travel pin is situated within one of the two channels in the guide sleeve. An outer magnetic cartridge causes the inner magnetic cartridge and guide sleeve to rotate, and when the guide sleeve rotates, the travel pins move up and down within the channels in the guide sleeve. The movement of the travel pins within the channels in the guide sleeve causes the ball to rotate, thereby opening and closing the ball valve.

  18. Tunguska dark matter ball

    NASA Astrophysics Data System (ADS)

    Froggatt, C. D.; Nielsen, H. B.

    2015-04-01

    It is suggested that the Tunguska event in June 1908 was due to a cm-large ball of a condensate of bound states of 6 top and 6 antitop quarks containing highly compressed ordinary matter. Such balls are supposed to make up the dark matter as we earlier proposed. The expected rate of impact of this kind of dark matter ball with the earth seems to crudely match a time scale of 200 years between the impacts. The main explosion of the Tunguska event is explained in our picture as material coming out from deep within the earth, where it has been heated and compressed by the ball penetrating to a depth of several thousand km. Thus the effect has some similarity with volcanic activity as suggested by Kundt. We discuss the possible identification of kimberlite pipes with earlier Tunguska-like events. A discussion of how the dark matter balls may have formed in the early universe is also given.

  19. Practical aspects of systems hardening

    SciTech Connect

    Shepherd, W.J.

    1989-01-01

    Applications of hardening technology in a practical system require a balance between the factors governing affordability, producibility, and survivability of the finished design. Without careful consideration of the top-level system operating constraints, a design engineer may find himself with a survivable but overweight, unproductive, expensive design. This paper explores some lessons learned in applying hardening techniques to several laser communications programs and is intended as an introductory guide to novice designers faced with the task of hardening a space system.

  20. Happy Balls, Unhappy Balls, and Newton's Cradle

    ERIC Educational Resources Information Center

    Kagan, David

    2010-01-01

    The intricacies of Newton's Cradle are well covered in the literature going as far back as the time of Newton! These discussions generally center on the highly elastic collisions of metal spheres. Thanks to the invention of happy and unhappy balls, you can build and study the interaction of less elastic systems (see Fig. 1).

  1. Industrial Hardening Demonstration.

    DTIC Science & Technology

    1980-09-01

    less severe conditions than thermal cracking (850’ - 950°F and 10 to 20 psi). Zeolitic or molecular sieve- base catalysts are used. Catalytic reforming...with Potential Industrial Hardening A-1 Participants B Post-Attack Petroleum Refining (and Production) B-1 from Crude Oil V List of Figures Number Page...the Key Worker Shelter 116 viii B-1 Proportions of the Products Obtained by Distillation B-2 of Six Crude Oils B-2 Generalized Flow Chart of the

  2. Microstructural Evolution of the 55 Wt Pct Al-Zn Coating During Press Hardening

    NASA Astrophysics Data System (ADS)

    Lee, Chang Wook; De Cooman, Bruno Charles

    2014-09-01

    Press hardening is increasingly being used to produce ultra-high strength steel parts for passenger cars. Al-Si, Zn, and Zn-alloy coatings have been used to provide corrosion protection to press hardening steel grades. The use of coatings has drawbacks such as coating delamination or liquid metal-induced embrittlement. In the present work, the microstructural evolution of Al-Zn coating during press hardening was studied. The 55 wt pct Al-Zn coating can in principle provide both Al barrier protection and Zn cathodic protection to press hardened steel. During the heat treatment associated with the press hardening, the 55 wt pct Al-Zn alloy coating is converted to an intermetallic surface layer of Fe2Al5 and a FeAl intermetallic diffusion layer. The Zn is separated from both intermetallic compounds and accumulates at grain boundaries and at the surface. This Zn separation process is beneficial in terms of providing cathodic protection to Al-Zn coated press hardening steel.

  3. Effect of Prior Warm Rolling on the Retained Austenite Content and Hardening Response of VIM-VAR (Vacuum-Induction Melted, Vacuum-Arc Remelted) AISI M-50 Steel.

    DTIC Science & Technology

    1985-03-01

    THE P-tTAiNED AJSTENITE’ CCNT𔃻NT AN[, -RDENiNG RESPONSE OF(V.I!,-VAR) NISI M-50 STEEL , by Nestor H. Camerino, Jr. March 1985 Thesis Advisor: T. 1...March 1995 Response of (VIM-VAR) AISI Y-50 Steel G. ’PERFORMINGORO. REPORT NUMBER 7. AUTHOR(.) 111. CON-RACT OR GRANT NUMBER(*) Nestor H. Camerino, Jr. S...Austenite "M 2A. ATRACT (Corttinue an r"W#0e side it nwet.oomv anto 140.Mfy by W$"R ae ;-.ýThe objective of warm rolling M-50 bearing steel is

  4. Determination of Anisotropic Hardening of Sheet Metals by Shear Tests

    SciTech Connect

    Schikorra, Marco; Brosius, Alexander; Kleiner, Matthias

    2005-08-05

    With regard to the increasing necessity of accurate material data determination for the prediction of springback, a material testing equipment has been developed and set up for the measurement of material hardening within cyclic loading. One reason for inaccurate springback predictions can be seen in a missing consideration of load reversal effects in a realistic material model description. Due to bending and unbending while the material is drawn from the flange over a radius of a deep drawing tool, a hardening takes place which leads to an expanding or shifting of the elastic area and yield locus known as isotropic, kinematic, or combined hardening. Since springback is mainly influenced by the actual stress state and a correct distinction between elastic and elastic-plastic regions, an accurate prediction of these stress and strain components is basically required to simulate springback accurately, too. The presented testing method deals with shearing of sheet metal specimens in one or more load cycles to analyze the change of yield point and yield curve. The experimental set up is presented and discussed and the results are shown for different materials such as aluminum A199.5, stainless steel X5CrNi18.10, dual phase steel DP600, and copper Cu99.99. To guarantee a wide experimental range, different sheet thicknesses were used additionally. Simulations using the finite element method were carried out to compare the measured results with calculated results from different yield criterions and different hardening laws mentioned above. It was possible to show that commonly used standard material hardening laws like isotropic and kinematic hardening laws often do not lead to accurate stress state predictions when load reversals occur. The work shows the range of occurring differences and strategies to obtain to a more reliable prediction.

  5. Inserts Automatically Lubricate Ball Bearings

    NASA Technical Reports Server (NTRS)

    Hager, J. A.

    1983-01-01

    Inserts on ball-separator ring of ball bearings provide continuous film of lubricant on ball surfaces. Inserts are machined or molded. Small inserts in ball pockets provide steady supply of lubricant. Technique is utilized on equipment for which maintenance is often poor and lubrication interval is uncertain, such as household appliances, automobiles, and marine engines.

  6. Super Ball Bot

    NASA Video Gallery

    Tensegrity Robot: Child's Play or Space Tech? Super Ball Bot is an all-in-one landing and mobility platform based on tensegrity structures, allowing for lower-cost, and more reliable planetary miss...

  7. Quartz ball value

    NASA Technical Reports Server (NTRS)

    Goetz, C.; Ingle, W. M.

    1979-01-01

    Quartz ball valve consisting of two quartz joints sealed back-to-back and seated in quartz sockets perform at temperatures of up to 1,250 C and in corrosive chemical environments without contamination or degradation.

  8. Introduction to ball bearings

    NASA Technical Reports Server (NTRS)

    Hamrock, B. J.; Dowson, D.

    1981-01-01

    The purpose of a ball bearing is to provide a relative positioning and rotational freedom while transmitting a load between two structures, usually a shaft and a housing. For high rotational speeds (e.g., in gyroscope ball bearings) the purpose can be expanded to include rotational freedom with practically no wear in the bearing. This condition can be achieved by separating the bearing parts with a coherent film of fluid known as an elastohydrodynamic film. This film can be maintained not only when the bearing carries the load on a shaft, but also when the bearing is preloaded to position the shaft to within micro- or nano-inch accuracy and stability. Background information on ball bearings is provided, different types of ball bearings and their geometry and kinematics are defined, bearing materials, manufacturing processes, and separators are discussed. It is assumed, for the purposes of analysis, that the bearing carries no load.

  9. Wear-resistant ball bearings for space applications. [coated with titanium carbide

    NASA Technical Reports Server (NTRS)

    Boving, H.; Hintermann, H. E.; Haenni, W.; Bondivenne, E.; Boeto, M.; Conde, M.

    1977-01-01

    Ball bearings for hostile environments were developed. They consist of normal ball bearing steel parts of which the rings are coated with hard, wear-resistant, chemical vapor deposited (C.V.D) TiC. Experiments in ultrahigh vacuum, using cages of various materials with self-lubricating properties, have shown that such bearings are suitable for space applications.

  10. Aerodynamics of sports balls

    NASA Astrophysics Data System (ADS)

    Mehta, R. D.

    Research data on the aerodynamic behavior of baseballs and cricket and golf balls are summarized. Cricket balls and baseballs are roughly the same size and mass but have different stitch patterns. Both are thrown to follow paths that avoid a batter's swing, paths that can curve if aerodynamic forces on the balls' surfaces are asymmetric. Smoke tracer wind tunnel tests and pressure taps have revealed that the unbalanced side forces are induced by tripping the boundary layer on the seam side and producing turbulence. More particularly, the greater pressures are perpendicular to the seam plane and only appear when the balls travel at velocities high enough so that the roughness length matches the seam heigh. The side forces, once tripped, will increase with spin velocity up to a cut-off point. The enhanced lift coefficient is produced by the Magnus effect. The more complex stitching on a baseball permits greater variations in the flight path curve and, in the case of a knuckleball, the unsteady flow effects. For golf balls, the dimples trip the boundary layer and the high spin rate produces a lift coefficient maximum of 0.5, compared to a baseball's maximum of 0.3. Thus, a golf ball travels far enough for gravitational forces to become important.

  11. Aerodynamics of sports balls

    NASA Technical Reports Server (NTRS)

    Mehta, R. D.

    1985-01-01

    Research data on the aerodynamic behavior of baseballs and cricket and golf balls are summarized. Cricket balls and baseballs are roughly the same size and mass but have different stitch patterns. Both are thrown to follow paths that avoid a batter's swing, paths that can curve if aerodynamic forces on the balls' surfaces are asymmetric. Smoke tracer wind tunnel tests and pressure taps have revealed that the unbalanced side forces are induced by tripping the boundary layer on the seam side and producing turbulence. More particularly, the greater pressures are perpendicular to the seam plane and only appear when the balls travel at velocities high enough so that the roughness length matches the seam heigh. The side forces, once tripped, will increase with spin velocity up to a cut-off point. The enhanced lift coefficient is produced by the Magnus effect. The more complex stitching on a baseball permits greater variations in the flight path curve and, in the case of a knuckleball, the unsteady flow effects. For golf balls, the dimples trip the boundary layer and the high spin rate produces a lift coefficient maximum of 0.5, compared to a baseball's maximum of 0.3. Thus, a golf ball travels far enough for gravitational forces to become important.

  12. Innovative Structural Materials and Sections with Strain Hardening Cementitious Composites

    NASA Astrophysics Data System (ADS)

    Dey, Vikram

    The motivation of this work is based on development of new construction products with strain hardening cementitious composites (SHCC) geared towards sustainable residential applications. The proposed research has three main objectives: automation of existing manufacturing systems for SHCC laminates; multi-level characterization of mechanical properties of fiber, matrix, interface and composites phases using servo-hydraulic and digital image correlation techniques. Structural behavior of these systems were predicted using ductility based design procedures using classical laminate theory and structural mechanics. SHCC sections are made up of thin sections of matrix with Portland cement based binder and fine aggregates impregnating continuous one-dimensional fibers in individual or bundle form or two/three dimensional woven, bonded or knitted textiles. Traditional fiber reinforced concrete (FRC) use random dispersed chopped fibers in the matrix at a low volume fractions, typically 1-2% to avoid to avoid fiber agglomeration and balling. In conventional FRC, fracture localization occurs immediately after the first crack, resulting in only minor improvement in toughness and tensile strength. However in SHCC systems, distribution of cracking throughout the specimen is facilitated by the fiber bridging mechanism. Influence of material properties of yarn, composition, geometry and weave patterns of textile in the behavior of laminated SHCC skin composites were investigated. Contribution of the cementitious matrix in the early age and long-term performance of laminated composites was studied with supplementary cementitious materials such as fly ash, silica fume, and wollastonite. A closed form model with classical laminate theory and ply discount method, coupled with a damage evolution model was utilized to simulate the non-linear tensile response of these composite materials. A constitutive material model developed earlier in the group was utilized to characterize and

  13. F117-PW-100 hybrid ball bearing ceramic technology insertion

    SciTech Connect

    Miner, J.R.; Dell, J.; Galbato, A.T.; Ragen, M.A.

    1996-04-01

    Results of an Advanced Research Projects Agency (ARPA) sponsored project to demonstrate the operational benefits of incorporating advanced structural ceramic ball elements into the F117-PW-100 aircraft gas turbine engine high rotor thrust bearings is described. This program consists of design, fabrication, and experimental evaluation of candidate hybrid ball bearing designs in Pratt and Whitney and MRC Bearings test facilities. The bearing design criteria and development test conditions utilized for the project are compatible with the requirements of the F117-PW-100 engine system application. Two hybrid bearing designs were produced by analytically varying internal geometry features such as M-50 race curvatures and contact angles to optimize for the modulus of elasticity of the ceramic balls. CERBEC grade NBD 200 silicon nitride ceramic balls (1 1/8 in. size) demonstrated integrity and a quadruple rolling contact fatigue life improvement versus state-of-the-art M-50 steel balls in single ball test rigs. Thermal performance data obtained in full-scale bearing rig performance testing with 178 mm size hybrid and all-steel baseline bearings will be fabricated for full-scale bearing rig endurance tests to be conducted in 1995--1996 as a prerequisite to validation in operating F117-PW-100 engines in 1996--1997.

  14. Ball-milled sulfur-doped graphene materials contain metallic impurities originating from ball-milling apparatus: their influence on the catalytic properties.

    PubMed

    Chua, Chun Kiang; Sofer, Zdeněk; Khezri, Bahareh; Webster, Richard D; Pumera, Martin

    2016-07-21

    Graphene materials have found applications in a wide range of devices over the past decade. In order to meet the demand for graphene materials, various synthesis methods are constantly being improved or invented. Ball-milling of graphite to obtain graphene materials is one of the many versatile methods to easily obtain bulk quantities. In this work, we show that the graphene materials produced by ball-milling are spontaneously contaminated with metallic impurities originating from the grinding bowls and balls. Ball-milled sulfur-doped graphene materials obtained from two types of ball-milling apparatus, specifically made up of stainless steel and zirconium dioxide, were investigated. Zirconium dioxide-based ball-milled sulfur-doped graphene materials contain a drastically lower amount of metallic impurities than stainless steel-based ball-milled sulfur-doped graphene materials. The presence of metallic impurities is demonstrated by their catalytic effects toward the electrochemical catalysis of hydrazine and cumene hydroperoxide. The general impression toward ball-milling of graphite as a versatile method for the bulk production of 'metal-free' graphene materials without the need for post-processing and the selection of ball-milling tools should be cautioned. These findings would have wide-reaching implications for graphene research.

  15. Wear and Adhesive Failure of Al2O3 Powder Coating Sprayed onto AISI H13 Tool Steel Substrate

    NASA Astrophysics Data System (ADS)

    Amanov, Auezhan; Pyun, Young-Sik

    2016-07-01

    In this study, an alumina (Al2O3) ceramic powder was sprayed onto an AISI H13 hot-work tool steel substrate that was subjected to sanding and ultrasonic nanocrystalline surface modification (UNSM) treatment processes. The significance of the UNSM technique on the adhesive failure of the Al2O3 coating and on the hardness of the substrate was investigated. The adhesive failure of the coating sprayed onto sanded and UNSM-treated substrates was investigated by a micro-scratch tester at an incremental load. It was found, based on the obtained results, that the coating sprayed onto the UNSM-treated substrate exhibited a better resistance to adhesive failure in comparison with that of the coating sprayed onto the sanded substrate. Dry friction and wear property of the coatings sprayed onto the sanded and UNSM-treated substrates were assessed by means of a ball-on-disk tribometer against an AISI 52100 steel ball. It was demonstrated that the UNSM technique controllably improved the adhesive failure of the Al2O3 coating, where the critical load was improved by about 31%. Thus, it is expected that the application of the UNSM technique to an AISI H13 tool steel substrate prior to coating may delay the adhesive failure and improve the sticking between the coating and the substrate thanks to the modified and hardened surface.

  16. 6. FF coal pulverizer (ball mill inside). GG building in ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. FF coal pulverizer (ball mill inside). GG building in background did preliminary crushing; pulverizer to left, coal conveyor and air cleaning towers to right; conveyor on left brought crushed coal to FF. Looking north/northeast - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  17. The motion of a ball moving down a circular path

    NASA Astrophysics Data System (ADS)

    de Souza, Diego C.; Coluci, Vitor R.

    2017-02-01

    The problem of a body slipping down a frictionless hemisphere is very common in physics and engineering textbooks. In this type of problem, students are normally asked to find the angle at which the body flies off the surface. In this work, we have constructed an apparatus to determine the angle at which a ball flies off a circular track, and to study the motion of the ball (rolling and slipping) along the surface. The apparatus is comprised of two parallel rails that form a quarter circle. The angular position and velocity of a steel ball are measured using a moveable arm equipped with a photodetector. Two methods are used to determine the angle the ball loses contact with the track. Both methods provide values in agreement with a model for rolling followed by slipping.

  18. Hex ball torque test

    NASA Technical Reports Server (NTRS)

    Robinson, B. A.; Foster, C. L.

    1986-01-01

    A series of torque tests were performed on four flight-type hex ball universal joints in order to characterize and determine the actual load-carrying capability of this device. The universal joint is a part of manual actuation rods for scientific instruments within the Hubble Space Telescope. It was found that the hex ball will bind slightly during the initial load application. This binding did not affect the function of the universal joint, and the units would wear-in after a few additional loading cycles. The torsional yield load was approximately 50 ft-lb, and was consistent among the four test specimens. Also, the torque required to cause complete failure exceeded 80 ft-lb. It is concluded that the hex ball universal joint is suitable for its intended applications.

  19. System-Level Radiation Hardening

    NASA Technical Reports Server (NTRS)

    Ladbury, Ray

    2014-01-01

    Although system-level radiation hardening can enable the use of high-performance components and enhance the capabilities of a spacecraft, hardening techniques can be costly and can compromise the very performance designers sought from the high-performance components. Moreover, such techniques often result in a complicated design, especially if several complex commercial microcircuits are used, each posing its own hardening challenges. The latter risk is particularly acute for Commercial-Off-The-Shelf components since high-performance parts (e.g. double-data-rate synchronous dynamic random access memories - DDR SDRAMs) may require other high-performance commercial parts (e.g. processors) to support their operation. For these reasons, it is essential that system-level radiation hardening be a coordinated effort, from setting requirements through testing up to and including validation.

  20. Influence of steel type on the propensity for tribochemical wear in boundary lubrication with a wind turbine gear oil

    SciTech Connect

    Evans, Ryan D.; Doll, Gary L.; Hager, C H; Howe, Jane Y

    2010-01-01

    Tribochemical wear may occur at the interface between a surface and a lubricant as a result of chemical and mechanical interactions in a tribological contact. Understanding the onset of tribochemical wear damage on component surfaces requires the use of high resolution techniques such as transmission electron microscopy (TEM). In this study, two steel types, case carburized AISI 3310 and through-hardened AISI 52100, were wear tested using a ball-on-disk rolling/sliding contact tribometer in fully formulated commercial wind turbine gearbox oil under boundary lubrication conditions with 10% slip. With the exception of steel type, all other test conditions were held constant. Conventional tribofilm analysis in the wear tracks was performed using X-ray photoelectron spectroscopy, and no significant composition differences were detected in the tribofilms for the different steel disk types. However, TEM analysis revealed significant tribochemical wear differences between the two steel types at multiple length scales, from the near-surface material microstructure (depth < 500 nm) to the tribofilm nanostructure. Nanometer-scale interfacial cracking and surface particle detachment was observed for the AISI 52100 case, whereas the tribofilm/substrate interface was abrupt and undamaged for the AISI 3310 case. Differences in tribofilm structure, including the location and orientation of MoS{sub 2} single sheet inclusions, were observed as a function of steel type as well. It is suggested that the tribochemical wear modes observed in these experiments may be origins of macroscopic surface-initiated damage such as micropitting in bearings and gears.

  1. Split Q-balls

    NASA Astrophysics Data System (ADS)

    Bazeia, D.; Losano, L.; Marques, M. A.; Menezes, R.

    2017-02-01

    We investigate the presence of non-topological solutions of the Q-ball type in (1 , 1) spacetime dimensions. The model engenders the global U (1) symmetry and is of the k-field type, since it contains a new term, of the fourth-order power in the derivative of the complex scalar field. It supports analytical solution of the Q-ball type which is stable quantum mechanically. The new solution engenders an interesting behavior, with the charge and energy densities unveiling a splitting profile.

  2. Ball valve safety screen

    SciTech Connect

    Bolding, B.H.

    1981-09-01

    A device for preventing unwanted objects from entering the ball assembly of a float collar or float shoe and otherwise damaging or plugging the valve mechanism therein is disclosed. The device comprises a screen constructed of expanded metal and rigidly affixed to the interior of the float collar or float shoe above the ball valve assembly. The screen portion is either mounted to the interior surface of the float collar sleeve by an annular structural member or mounted to a structural band which is partially embedded in the concrete portion of the float collar or casing guide shoe.

  3. Failure analyses of two ball valves used for coal-gasification applications

    SciTech Connect

    Van Den Avyle, J.A.; Pope, L.E.

    1982-07-01

    Two ball valves which had failed by developing excess leakage were supplied for analyses. The 2'' (51 mm) valve had experienced 5000 cycles during 20 hrs usage in an unknown chemical environment. Wear on the ball and seats was a multi-stage process starting with breakdown of a hard chrome plating on the stainless steel ball. This eventually led to adhesive weld transfer of the stainless steel to the seat made of Stellite 6 alloy. The 6'' (152 mm) ball valve had experienced a cycling test sequence using compressed air up to 300 psig (2.07 MPa) at 850/sup 0/F (727/sup 0/K). Damage was characterized as abrasive wear caused either by particles deposited by the compressed air or by carbide particles present in the Stellite 6 alloy ball and seat hardfacing. The decrease in this alloy's compressive yield strength at the elevated test temperature contributed to increased wear rates.

  4. The Mathematics of Bouncing Balls.

    ERIC Educational Resources Information Center

    Martin, Kathleen

    1989-01-01

    Describes an activity which uses the computer to produce an environment that encourages an inductive reasoning approach to ratio and proportion through a billiard ball simulation. Provides examples of graphs and bouncing ball data. (RT)

  5. Agile Thermal Management STT-RX. Catalytic Influence of Ni-based Additives on the Dehydrogentation Properties of Ball Milled MgH2 (PREPRINT)

    DTIC Science & Technology

    2011-12-01

    whereas the clamp speed is 1060 cycles per minute. The hydrides were milled in a 65-cm3 stainless steel vial using 15 stainless steel grinding balls ... balls in the high-energy vibratory mill combines strong shearing and impact forces in various proportions to increase the free energy of the system by...the dehydrogentation properties of ball milled MgH2 (PREPRINT) 5a. CONTRACT NUMBER In-house 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 62102F

  6. Balls and Spheres

    ERIC Educational Resources Information Center

    Szekely, George

    2011-01-01

    This article describes an art lesson that allows students to set up and collect sphere canvases. Spheres move art away from a rectangular canvas into a dimension that requires new planning and painting. From balls to many other spherical canvases that bounce, roll, float and fly, art experiences are envisioned by students. Even if adults recognize…

  7. Detonator-activated ball shutter

    DOEpatents

    McWilliams, Roy A.; von Holle, William G.

    1983-01-01

    A detonator-activated ball shutter for closing an aperture in about 300.mu. seconds. The ball shutter containing an aperture through which light, etc., passes, is closed by firing a detonator which propels a projectile for rotating the ball shutter, thereby blocking passage through the aperture.

  8. Detonator-activated ball shutter

    DOEpatents

    McWilliams, R.A.; Holle, W.G. von.

    1983-08-16

    A detonator-activated ball shutter for closing an aperture in about 300[mu] seconds. The ball shutter containing an aperture through which light, etc., passes, is closed by firing a detonator which propels a projectile for rotating the ball shutter, thereby blocking passage through the aperture. 3 figs.

  9. Visual Skills: Watch the Ball?

    ERIC Educational Resources Information Center

    Moen, Sue

    1989-01-01

    In tennis as well as in other racket/paddle sports, simply watching the ball does not guarantee success in hitting the ball to the desired location. Teachers and coaches should teach players to integrate available visual, spatial, and kinesthetic information. Several drills for good ball contact are outlined. (IAH)

  10. Stemless Ball Valve

    NASA Technical Reports Server (NTRS)

    Burgess, Robert K.; Yakos, David; Walthall, Bryan

    2012-01-01

    This invention utilizes a new method of opening and closing a ball valve. Instead of rotating the ball with a perpendicular stem (as is the case with standard ball valves), the ball is rotated around a fixed axis by two guide pins. This innovation eliminates the leak point that is present in all standard ball valves due to the penetration of an actuation stem through the valve body. The VOST (Venturi Off-Set-Technology) valve has been developed for commercial applications. The standard version of the valve consists of an off-set venturi flow path through the valve. This path is split at the narrowest portion of the venturi, allowing the section upstream from the venturi to be rotated. As this rotation takes place, the venturi becomes restricted as one face rotates with respect to the other, eventually closing off the flow path. A spring-loaded seal made of resilient material is embedded in the upstream face of the valve, making a leak-proof seal between the faces; thus a valve is formed. The spring-loaded lip seal is the only seal that can provide a class six, or bubble-tight, seal against the opposite face of the valve. Tearing action of the seal by high-velocity gas on this early design required relocation of the seal to the downstream face of the valve. In the stemless embodiment of this valve, inner and outer magnetic cartridges are employed to transfer mechanical torque from the outside of the valve to the inside without the use of a stem. This eliminates the leak path caused by the valve stems in standard valves because the stems penetrate through the bodies of these valves.

  11. Radiation-induced segregation, hardening, and IASCC

    SciTech Connect

    Eason, E.D.; Nelson, E.E.

    1995-12-31

    Intergranular cracking has been discovered after extended radiation exposure in several boiling water reactor (BWR) internal components made of austenitic stainless steel and nickel-based alloys. There are fewer field observations of intergranular cracking in pressurized water reactors (PWR), but failures have occurred in bolts, springs, and fuel cladding. There is concern for other PWR components, some of which will receive greater radiation doses than BWR components during the plant lifetime. This paper presents the results of an investigation on the connection between radiation induced segregation, hardening and irradiation-assisted stress corrosion cracking (IASCC). A data base was developed containing the available data on austenitic stainless steel where the grain boundary composition was measured by Field Emission Gun-Scanning Transmission Election Microscopy (FEG-STEM), the stress corrosion susceptibility was measured by constant extension rate tests (CERT) in light water reactor environments, some estimate of irradiated strength was available and the irradiation was conducted in a power reactor. The data base was analyzed using advanced data analysis techniques, including tree-structured pattern recognition and transformation analysis codes. The most sensitive variables and optimal modeling forms were identified using these techniques, then preliminary models were calibrated using nonlinear least squares. The results suggest that more than one mechanism causes IASCC.

  12. Rolling contact fatigue of low hardness steel for slewing ring application

    NASA Astrophysics Data System (ADS)

    Knuth, Jason A.

    This thesis discusses the rolling contact fatigue of steel utilized in anti-friction bearings, also referred to as slewing bearings. These slewing bearings are utilized in cranes, excavators, wind turbines and other similar applications. Five materials composed of two different material types were tested. The two material types were high carbon steel and medium carbon alloy steel. The test specimens were processed from forged rolled rings. Two machines were evaluated a ZF-RCF and 3-Ball test machine. The evaluation was to determine which machine can best simulate the application in which the slewing bearing is utilized. Initially, each specimen will be pretested to determine the appropriate testing direction from within the forged rolled rings. Pretesting is needed in order to establish consistent failure modes between samples. The primary goal of the test is to understand the life differences and failure modes between high carbon steel and medium carbon alloy steel. The high carbon steel ring was cut into two sections, one of which was stress relieved and the other was quenched and tempered. The medium carbon alloy steel was cut into three sections, all of which were quenched and tempered to different hardness levels. The test program was dynamically adjusted based upon the previous sample's life and load. An S-N curve was then established from the 5 materials tested at two target loads. The samples were run until the first sign of a crack was detected by an eddy current. At the completion of the rolling contact test, select sample's microstructure was evaluated for crack initiation location. The selected samples were divided into four groups which represent different maximum shear stress levels. These samples displayed indications of material deformation in which the high carbon steel experienced an increased amount of cold work when compared to medium carbon alloy steel. The life of the high carbon steel was nearly equivalent to the expected life of the medium

  13. Complex alloy steel for heavily loaded carburized gear wheels

    NASA Astrophysics Data System (ADS)

    Tel'dekov, V. A.; Merilova, E. A.; Shevchuk, V. P.

    1987-05-01

    The tendency of steel 18KhGN2MFB towards internal oxidation and austenite grain growth during CHT is markedly lower than for steel 20KhNZA normally used for gear wheels. Steel 18KhGN2MFB has sufficiently high hardenability for the carburized and carbonitrided layers.

  14. Volume-surface hardening of railroad transport parts by a high-speed water stream

    NASA Astrophysics Data System (ADS)

    Fedin, V. M.

    1996-09-01

    Large production volumes of rolling stock and track structure require the introduction of effective strengthening methods at a minimum expenditure. This stimulates a search for ways of increasing the service life of parts of railroad transport. Volume-surface hardening is an efficient method of thermal strengthening. The method consists in through or deep furnace or induction heating of parts before hardening and subsequent intense cooling. The hardenability of the steel used is consistent with the thickness of the strengthened layer, which creates a hardness gradient over the thickness of the parts, i.e., a high surface hardness and a ductile core. In turn, this creates a favorable distribution of internal stresses and provides a high cyclic endurance of the parts in operation. The possibility of using volume-surface hardening to strength railroad transport parts is considered with allowance for the special features of their production and operation.

  15. Model Identification and FE Simulations: Effect of Different Yield Loci and Hardening Laws in Sheet Forming

    NASA Astrophysics Data System (ADS)

    Flores, P.; Duchêne, L.; Lelotte, T.; Bouffioux, C.; El Houdaigui, F.; Van Bael, A.; He, S.; Duflou, J.; Habraken, A. M.

    2005-08-01

    The bi-axial experimental equipment developed by Flores enables to perform Baushinger shear tests and successive or simultaneous simple shear tests and plane-strain tests. Such experiments and classical tensile tests investigate the material behavior in order to identify the yield locus and the hardening models. With tests performed on two steel grades, the methods applied to identify classical yield surfaces such as Hill or Hosford ones as well as isotropic Swift type hardening or kinematic Armstrong-Frederick hardening models are explained. Comparison with the Taylor-Bishop-Hill yield locus is also provided. The effect of both yield locus and hardening model choice will be presented for two applications: Single Point Incremental Forming (SPIF) and a cup deep drawing.

  16. Model Identification and FE Simulations: Effect of Different Yield Loci and Hardening Laws in Sheet Forming

    SciTech Connect

    Flores, P.; Lelotte, T.; Bouffioux, C.; El Houdaigui, F.; Habraken, A.M.; Duchene, L.; Bael, A. van; He, S.; Duflou, J.

    2005-08-05

    The bi-axial experimental equipment developed by Flores enables to perform Baushinger shear tests and successive or simultaneous simple shear tests and plane-strain tests. Such experiments and classical tensile tests investigate the material behavior in order to identify the yield locus and the hardening models. With tests performed on two steel grades, the methods applied to identify classical yield surfaces such as Hill or Hosford ones as well as isotropic Swift type hardening or kinematic Armstrong-Frederick hardening models are explained. Comparison with the Taylor-Bishop-Hill yield locus is also provided. The effect of both yield locus and hardening model choice will be presented for two applications: Single Point Incremental Forming (SPIF) and a cup deep drawing.

  17. Precipitation hardening in aluminum alloy 6022

    SciTech Connect

    Miao, W.F.; Laughlin, D.E.

    1999-03-05

    Although the precipitation process in Al-Mg-Si alloys has been extensively studied, the understanding of the hardening process is still incomplete, since any change in composition, processing and aging practices, etc., could affect the precipitation hardening behavior. In this paper, hardness measurements, differential scanning calorimetry and transmission electron microscopy have been utilized to study the precipitation hardening behavior in aluminum alloy 6022.

  18. Physics in a Glitter Ball

    ERIC Educational Resources Information Center

    Trikosko, Walter

    2011-01-01

    Maui Toys' Water Bouncer (Fig. 1) is a water-filled ball containing glitter. Buy one and put it on your desk and students can't keep their hands off of it. Pitch the ball in the air giving it a quick spin. When you catch it you will see a sparkling vortex. Twist the ball around different ways and the angular momentum of the fluid keeps the axis of…

  19. Polyurethane retainers for ball bearings

    NASA Technical Reports Server (NTRS)

    Christy, R. I.

    1973-01-01

    Evaluation of a new ball bearing retainer material is reported. A special composite polyurethane foam ball retainer has been developed that has virtually zero wear, is chemically inert to hydrocarbon lubricants, and stores up to 60 times as much lubricant per unit volume as the most commonly used retainer material, cotton phenolic. This new retainer concept shows promise of years of ball bearing operation without reoiling, based on life testing in high vacuum.

  20. PEPC LRU: Ball Support Assembly

    SciTech Connect

    Alger, T

    1999-05-14

    The PEPC LRU upper ball support assembly consists of a ball and a pneumatic air cylinder/conical seat latching mechanism to be attached to the optics support frame,and a ball attached to the PEPC LRU. Both components are designed to allow manual positioning in three axes. Upon insertion of the PEPC LRU into the structure, the upper pneumatic cylinder is actuated to latch the two assemblies together through the conical seat device to grab the lower ball to support the LRU weight. To be conservative, the design load for the assembly is 1500 pounds (the prototype PEPC LRU weight was measured to be near 1380 pounds).

  1. Nucleation and growth of rolling contact failure of 440C bearing steel

    NASA Technical Reports Server (NTRS)

    Gupta, V.; Bastias, P. C.; Hahn, G. T.; Rubin, C. A.

    1992-01-01

    . Elastic-linear-kinematic hardening-plastic (ELKP) material constitutive relations produce less net plastic deformation in the initial stages for a given stress, than seen in experiments. A new set of constitutive relations: non-linear-kinematic hardening-plastic (NLKP) was used. This material model produces more plasticity than the ELKP model and shows promise for treating the net distortions in the early stages. Techniques for performing experimental measurements that can be compared with the finite element calculations were devised. The measurements are being performed on 9mm-diameter, 440C steel cylindrical rolling elements in contact with 12.5 mm-diameter, 52100 steel balls in a 3-ball-rod fatigue test machine operating at 3600 RPM. Artificial, 7 microns deep, indents were inserted on the running track of the cylindrical rolling elements and profilometer measurements of these indents made, before and after the rolling. These preliminary measurements show that the indents are substantially deformed plastically in the process of rolling. The deformations of the groove calculated with the finite element model are comparable to those measured experimentally.

  2. The effect of niobium on the hardenability of microalloyed austenite

    NASA Astrophysics Data System (ADS)

    Fossaert, C.; Rees, G.; Maurickx, T.; Bhadeshia, H. K. D. H.

    1995-01-01

    The powerful effect that varying the extent of niobium-carbide dissolution has on the “hardenability” of microalloyed austenite is demonstrated using dilatometric measurement of the critical cooling rate required to from microstructures containing >95 Pct martensite. The results can be rationalized on the hypothesis that the hardenability of austenite is enhanced by niobium in solid solution, possibly by its segregation to austenite grain boundaries, but is decreased by precipitation of niobium-carbide particles. This effect appears analogous to that of boron in steels and is found to be independent of variations in the austenite grain size.

  3. Effects of welding and post-weld heat treatments on nanoscale precipitation and mechanical properties of an ultra-high strength steel hardened by NiAl and Cu nanoparticles

    SciTech Connect

    Jiao, Z. B.; Luan, J. H.; Guo, W.; Poplawsky, J. D.; Liu, C. T.

    2016-09-01

    The effects of welding and post-weld heat treatment (PWHT) on nanoscale co-precipitation, grain structure, and mechanical properties of an ultra-high strength steel were studied through a combination of atom probe tomography (APT) and mechanical tests. Our results indicate that the welding process dissolves all pre-existing nanoparticles and causes grain coarsening in the fusion zone, resulting in a soft and ductile weld without any cracks in the as-welded condition. A 550 °C PWHT induces fine-scale re-precipitation of NiAl and Cu co-precipitates with high number densities and ultra-fine sizes, leading to a large recovery of strength but a loss of ductility with intergranular failure, whereas a 600 °C PWHT gives rise to coarse-scale re-precipitation of nanoparticles together with the formation of a small amount of reverted austenite, resulting in a great recovery in both strength and ductility. Our analysis indicates that the degree of strength recovery is dependent mainly upon the re-precipitation microstructure of nanoparticles, together with grain size and reversion of austenite, while the ductility recovery is sensitive to the grain-boundary structure. In conclusion, APT reveals that the grain-boundary segregation of Mn and P may be the main reason for the 550 °C embrittlement, and the enhanced ductility at 600 °C is ascribed to a possible reduction of the segregation and reversion of austenite.

  4. The "Policy Cycle": A Ball by Ball Account.

    ERIC Educational Resources Information Center

    Hatcher, Richard; Troyna, Barry

    1994-01-01

    Concerned with Stephen Ball's theoretical and empirical contribution to contemporary "education policy sociology," this article examines the efficacy of his theoretical eclecticism, highlighting incompatibilities in his interpretation and application of certain social and political theorists. Ball's representation of the policy cycle, as…

  5. Wear-resistant ball bearings for space applications

    NASA Technical Reports Server (NTRS)

    Boving, H.; Hintermann, H. E.; Hanni, W.; Bondivenne, E.; Boeto, M.; Conde, E.

    1977-01-01

    Ball bearings consisting of steel parts of which the rings are coated with hard, wear resistant, chemical vapor deposited TiC are described. Experiments conducted in ultrahigh vacuum, using cages of various materials with self-lubricating properties, show that such bearings are suitable for space applications. The results of laboratory tests on the ESA Meteosat Radiometer Focalizing mechanism, which contains six coated bearings, are summarized.

  6. 76 FR 12322 - Certain Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-07

    ... ASTM A710 and A736 or their proprietary equivalents; (4) abrasion-resistant steels (i.e., USS AR 400... equivalents; (6) ball bearing steels; (7) tool steels; and (8) silicon manganese steel or silicon electric... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia,...

  7. Atmospheric Ball Plasma Interactions

    NASA Astrophysics Data System (ADS)

    Wurden, C. J. V.; Wurden, G. A.

    2008-11-01

    Free-floating atmospheric pressure copper hydroxyl ball plasmas have been studied in air and helium atmospheres, using still and high speed photography (up to 20,000 fps), collimated photodiodes, and spectroscopy. A fine boundary layer between the greenish Cu-OH cloud, and the air, is orange in color. However, when the discharge is initiated into a helium atmosphere, the boundary layer is no longer visible, suggesting that the visible boundary was caused by interactions with oxygen. We have studied scaling of the 10-cm diameter ball plasmas with both the size of the water bucket, and the applied discharge voltage, over the range of 500-5000 volts. When looking at the initial spider-leg breakdown above the water surface, the ratio of H-alpha to H-beta lines suggests a temperature of ˜0.3 eV. This is also consistent with the presence of molecular lines of OH, and perhaps CuOH2 in the rising cloud. The cloud is affected by, but can penetrate through an aluminum window screen mesh.

  8. Crystal Ball Replica

    NASA Astrophysics Data System (ADS)

    Ajamian, John

    2016-09-01

    The A2 collaboration of the Institute for Nuclear Physics of Johannes Gutenberg University performs research on (multiple) meson photoproduction and nucleon structure and dynamics using a high energy polarized photon beam at specific targets. Particles scattered from the target are detected in the Crystal Ball, or CB. The CB is composed of 672 NaI crystals that surround the target and can analyze particle type and energy of ejected particles. Our project was to create a replica of the CB that could display what was happening in real time on a 3 Dimensional scale replica. Our replica was constructed to help explain the physics to the general public, be used as a tool when calibrating each of the 672 NaI crystals, and to better analyze the electron showering of particles coming from the target. This poster will focus on the hardware steps necessary to construct the replica and wire the 672 programmable LEDS in such a way that they can be mapped to correspond to the Crystal Ball elements. George Washington NSF Grant.

  9. Crystal Ball Functional Model

    NASA Astrophysics Data System (ADS)

    Plotnick, David

    2016-09-01

    The A2 collaboration of the MAinz MIkrotron is dedicated to studying meson production and nucleon structure and behavior via photon scattering. The photons are made via bremsstrahlung process and energy-tagged using the Glasgow Photon tagger. The photon beam then interacts in a variety of targets: cryogenic, polarized or solid state, and scattered particles deposit their energy within the NaI crystals. Scintillators are able to give results on particles energy and time. Events are reconstructed by combining information from the Tagging spectrometer, the Crystal Ball detector, the TAPS forward wall spectrometer, a Cherenkov detector, and multi-wire proportional chambers. To better understand the detector and experimental events, a live display was built to show energies deposited in crystals in real-time. In order to show a range of energies and particles, addressable LEDs that are individually programmable were used. To best replicate the Crystal Ball, 3D printing technology was employed to build a similar highly segmented icosahedron that can hold each LED, creating a 3D representation of what photons see during experiments. The LEDs were controlled via Arduino microcontroller. Finally, we implemented the Experimental Physics and Industrial Control System to grab live event data, and a simple program converts this data in to color and crystal number data that is able to communicate with the Arduino. Using these simple parts, we can better visualize and understand the tools used in nuclear physics. This material is based upon work supported by the National Science Foundation Grant No. IIA-1358175.

  10. Simulating Army-Relevant Spur Gear Contacts with a Ball-on-Disc Tribometer

    DTIC Science & Technology

    2015-09-01

    bearing contacts under the extreme conditions present in high- speed and high-load contacts in aerospace and heavy-duty equipment is attainable with...wide variety of gear and bearing contacts due to the independent control over ball and disc velocities and the versatility of ball-disc positioning...on Steel Ceramic on Ceramic 23 amount of run in is a parameter that must be considered when simulating gear or bearing contacts, and can even be

  11. Surface Fatigue Resistance with Induction Hardening

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis; Turza, Alan; Chapman, Mike

    1996-01-01

    Induction hardening has been used for some years to harden the surface and improve the strength and service life of gears and other components. Many applications that employ induction hardening require a relatively long time to finish the hardening process and controlling the hardness of the surface layer and its depth often was a problem. Other surface hardening methods, ie., carbonizing, take a very long time and tend to cause deformations of the toothing, whose elimination requires supplementary finishing work. In double-frequency induction hardening, one uses a low frequency for the preheating of the toothed wheel and a much higher frequency for the purpose of rapidly heating the surface by way of surface hardening.

  12. Effects of welding and post-weld heat treatments on nanoscale precipitation and mechanical properties of an ultra-high strength steel hardened by NiAl and Cu nanoparticles

    DOE PAGES

    Jiao, Z. B.; Luan, J. H.; Guo, W.; ...

    2016-09-01

    The effects of welding and post-weld heat treatment (PWHT) on nanoscale co-precipitation, grain structure, and mechanical properties of an ultra-high strength steel were studied through a combination of atom probe tomography (APT) and mechanical tests. Our results indicate that the welding process dissolves all pre-existing nanoparticles and causes grain coarsening in the fusion zone, resulting in a soft and ductile weld without any cracks in the as-welded condition. A 550 °C PWHT induces fine-scale re-precipitation of NiAl and Cu co-precipitates with high number densities and ultra-fine sizes, leading to a large recovery of strength but a loss of ductility withmore » intergranular failure, whereas a 600 °C PWHT gives rise to coarse-scale re-precipitation of nanoparticles together with the formation of a small amount of reverted austenite, resulting in a great recovery in both strength and ductility. Our analysis indicates that the degree of strength recovery is dependent mainly upon the re-precipitation microstructure of nanoparticles, together with grain size and reversion of austenite, while the ductility recovery is sensitive to the grain-boundary structure. In conclusion, APT reveals that the grain-boundary segregation of Mn and P may be the main reason for the 550 °C embrittlement, and the enhanced ductility at 600 °C is ascribed to a possible reduction of the segregation and reversion of austenite.« less

  13. Cylindrical shell buckling through strain hardening

    SciTech Connect

    Bandyopadhyay, K.; Xu, J.; Shteyngart, S.; Gupta, D.

    1995-04-01

    Recently, the authors published results of plastic buckling analysis of cylindrical shells. Ideal elastic-plastic material behavior was used for the analysis. Subsequently, the buckling analysis program was continued with the realistic stress-strain relationship of a stainless steel alloy which does not exhibit a clear yield point. The plastic buckling analysis was carried out through the initial stages of strain hardening for various internal pressure values. The computer program BOSOR5 was used for this purpose. Results were compared with those obtained from the idealized elastic-plastic relationship using the offset stress level at 0.2% strain as the yield stress. For moderate hoop stress values, the realistic stress-grain case shows a slight reduction of the buckling strength. But, a substantial gain in the buckling strength is observed as the hoop stress approaches the yield strength. Most importantly, the shell retains a residual strength to carry a small amount of axial compressive load even when the hoop stress has exceeded the offset yield strength.

  14. Scintillation-Hardened GPS Receiver

    NASA Technical Reports Server (NTRS)

    Stephens, Donald R.

    2015-01-01

    CommLargo, Inc., has developed a scintillation-hardened Global Positioning System (GPS) receiver that improves reliability for low-orbit missions and complies with NASA's Space Telecommunications Radio System (STRS) architecture standards. A software-defined radio (SDR) implementation allows a single hardware element to function as either a conventional radio or as a GPS receiver, providing backup and redundancy for platforms such as the International Space Station (ISS) and high-value remote sensing platforms. The innovation's flexible SDR implementation reduces cost, weight, and power requirements. Scintillation hardening improves mission reliability and variability. In Phase I, CommLargo refactored an open-source GPS software package with Kalman filter-based tracking loops to improve performance during scintillation and also demonstrated improved navigation during a geomagnetic storm. In Phase II, the company generated a new field-programmable gate array (FPGA)-based GPS waveform to demonstrate on NASA's Space Communication and Navigation (SCaN) test bed.

  15. Rolling-element fatigue life of silicon nitride balls: Preliminary test results

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.

    1972-01-01

    Hot pressed silicon nitride was evaluated as a rolling element bearing material. The five-ball fatigue tester was used to test 12.7 mm (0.500 in.) diameter balls at a maximum Hertz stress of 800,000 psi at a race temperature of 130 F. The fatigue spalls in the silicon nitride resembled those in typical bearing steels. The ten-percent fatigue life of the silicon nitride balls was approximately one-eighth to one-fifth that of typical bearing steels (52100 and M-50). The load capacity of the silicon nitride was approximately one-third that of typical bearing steels. The load capacity of the silicon nitride was significantly higher than previously tested ceramic materials for rolling element bearings.

  16. Reflections on a Bouncing Ball

    ERIC Educational Resources Information Center

    Rohr, Jim; Lopez, Veronica; Rohr, Tyler

    2014-01-01

    While observing the bounce heights of various kinds of sports balls dropped from different heights onto a variety of surfaces, we thought of the following question: Could measurements of drop and bounce heights of balls of different diameters, but of the same material, falling from different heights, but on the same surface, be expressed by a…

  17. Behaviour of a Bouncing Ball

    ERIC Educational Resources Information Center

    Cross, Rod

    2015-01-01

    The bounce of a ball is a seemingly innocuous event that can be used to illustrate many aspects of elementary and even advanced mechanics. Both normal and oblique bounces on a rigid surface are considered in this article, emphasizing qualitative features of the bounce process. If the ball bounces at an oblique angle then it can slide throughout…

  18. Multi-material linearization beam hardening correction for computed tomography.

    PubMed

    Lifton, J J

    2017-03-03

    Since beam hardening causes cupping and streaking artifacts in computed tomographic images, the presence of such artifacts can impair both qualitative and quantitative analysis of the reconstructed data. When the scanned object is composed of a single material, it is possible to correct beam hardening artifacts using the linearization method. However, for multi-material objects, an iterative segmentation-based correction algorithm is needed, which is not only computationally expensive, but may also fail if the initial segmentation result is poor. In this study, a new multi-material linearization beam hardening correction method was proposed and evaluated. The new method is fast and implemented in the same manner as a mono-material linearization. The correction takes approximately 0.02 seconds per projection. Although facing a potential disadvantage of requiring attenuation measurements of one of the object's constituent materials, applying the new method has demonstrated its capability for a multi-material workpiece with substantial reduction in both cupping and streaking artifacts. For example, the study showed that the absolute cupping artefacts in steel, titanium and aluminum spheres were reduced from 22%, 20% and 20% to 5%, 1% and 0%, respectively.

  19. Characterization of Lubricants on Ball Bearings by FT-IR Using an Integrating Sphere

    NASA Technical Reports Server (NTRS)

    Street, K. W.; Pepper, S. V.; Wright, A. A.; Grady, B.

    2007-01-01

    Fourier Transform-Infrared reflectance microspectroscopy has been used extensively for the examination of coatings on nonplanar surfaces such as ball bearings. While this technique offers considerable advantages, practical application has many drawbacks, some of which are easily overcome by the use of integrating sphere technology. This paper describes the use of an integrating sphere for the quantification of thin layers of lubricant on the surface of ball bearings and the parameters which require optimization in order to obtain reliable data. Several applications of the technique are discussed including determination of lubricant load on 12.7 mm steel ball bearings and the examination of degraded lubricant on post mortem specimens.

  20. Reflections on a Bouncing Ball

    NASA Astrophysics Data System (ADS)

    Rohr, Jim; Lopez, Veronica; Rohr, Tyler

    2014-12-01

    While observing the bounce heights of various kinds of sports balls dropped from different heights onto a variety of surfaces, we thought of the following question: Could measurements of drop and bounce heights of balls of different diameters, but of the same material, falling from different heights, but on the same surface, be expressed by a simple mathematical formula? Our objective was to provide a simple classroom ball-drop experiment that produced robust and interesting data sets from which students could address this question. With a suitable choice of variables, all the ball drop data could be collapsed to a single curve, so that given the mass and drop height of the ball, the bounce height could be reasonably estimated (±10% of measured values).

  1. Time-dependent 3-D modelling of laser surface heating for the hardening of metallic materials

    NASA Astrophysics Data System (ADS)

    Colombo, V.; Mentrelli, A.; Trombetti, T.

    2003-12-01

    A numerical code for the time-dependent three-dimensional modelling of the laser surface heating for the hardening of metallic materials has been developed by the authors. The temperature-dependence of the thermal properties of the material (stainless steel) is taken into account in the frame of a heating process that doesn’t lead to material melting or evaporation. Calculations have been carried out for various dimensions of the parallelepiped-shaped and of the square-shaped spot of the laser beam, as well as for different scanning velocity and for different levels of the laser source power. Various patterns of the laser spot path have also been studied, including a single-pass hardening pattern, a double-pass hardening pattern with and without overlapping, multiple discontinuous and continuous hardening patterns and spiral hardening patterns. The presented results show how the proposed model can be usefully employed in the prediction of the time-evolution of temperature distribution which arises in the workpiece as a consequence of the laser-workpiece interaction under operating conditions typically encountered in industrial applications of the laser hardening process.

  2. The ISOLDE Silicon Ball

    SciTech Connect

    Fraile, L.M.

    2003-09-16

    The investigation of weakly bound nuclei close to the particle driplines makes necessary the development of new spectroscopy devices with the capability of detecting charged particles and precisely determining their energy, angular distribution and nature. With this aim the ISOLDE Silicon Ball is under construction. It is a charged particle spectroscopy device with the requirements of high geometrical efficiency and broad energy range coverage, designed for the investigation of the exotic nuclei produced at ISOLDE and at other similar facilities. In order to allow for particle identification the simultaneous use of the Time of Flight (TOF) and Pulse Shape Discrimination (PSD) techniques is intended. Recoil tagging capabilities, suitable for transfer reactions to be performed at REX-ISOLDE, should be foreseen for a future development. The design and realization of the first prototype, together with the first tests are reported.

  3. The influence of strain hardening on cumulative plastic deformation in rolling and sliding line contact

    NASA Astrophysics Data System (ADS)

    Bower, A. F.; Johnson, K. L.

    THE INFLUENCE of strain hardening on the cumulative plastic deformation (ratchetting) which takes place in repeated rolling and sliding contacts has been assessed by the use of a non-linear kinematic hardening law proposed and tested by B OWER ( J. Mech. Phys. Solids37,455, 1989). Both the sub-surface flow, which occurs at low traction coefficients ( <0.25), and the surface flow which occurs at high traction ( >0.25), have been investigated. Two materials have been studied: hard-drawn copper and rail steel. Good correlation was found for copper between the theory and rolling contact experiments.

  4. Stress Field Evolution in a Ball Bearing Raceway Fatigue Spall (PREPRINT)

    DTIC Science & Technology

    2009-10-01

    in (13), spalls are initiated naturally from material fatigue or by Rockwell C indentations which act as stress risers and accelerate the spall...assumed to behave in a perfectly plastic manner after this strain is reached. Typically, very hard materials do not have a capacity to strain harden...like copper or 303 stainless steel, so a perfectly plastic response is a reasonable assumption for this bearing steel and this analysis. A very fine

  5. idRHa+ProMod - Rail Hardening Control System

    NASA Astrophysics Data System (ADS)

    Ferro, L.

    2016-03-01

    idRHa+ProMod is the process control system developed by Primetals Technologies to foresee the thermo-mechanical evolution and micro-structural composition of rail steels subjected to slack quenching into idRHa+ Rail Hardening equipments in a simulation environment. This tool can be used both off-line or in-line, giving the user the chance to test and study the best cooling strategies or letting the automatic control system free to adjust the proper cooling recipe. Optimization criteria have been tailored in order to determine the best cooling conditions according to the metallurgical requirements imposed by the main rail standards and also taking into account the elastoplastic bending phenomena occurring during all stages of the head hardening process. The computational core of idRHa+ProMod is a thermal finite element procedure coupled with special algorithms developed to work out the main thermo-physical properties of steel, to predict the non-isothermal austenite decomposition into all the relevant phases and subsequently to evaluate the amount of latent heat of transformation released, the compound thermal expansion coefficient and the amount of plastic deformation in the material. Air mist and air blades boundary conditions have been carefully investigated by means of pilot plant tests aimed to study the jet impingement on rail surfaces and the cooling efficiency at all working conditions. Heat transfer coefficients have been further checked and adjusted directly on field during commissioning. idRHa+ is a trademark of Primetals Technologies Italy Srl

  6. Reduction of metal artifacts: beam hardening and photon starvation effects

    NASA Astrophysics Data System (ADS)

    Yadava, Girijesh K.; Pal, Debashish; Hsieh, Jiang

    2014-03-01

    The presence of metal-artifacts in CT imaging can obscure relevant anatomy and interfere with disease diagnosis. The cause and occurrence of metal-artifacts are primarily due to beam hardening, scatter, partial volume and photon starvation; however, the contribution to the artifacts from each of them depends on the type of hardware. A comparison of CT images obtained with different metallic hardware in various applications, along with acquisition and reconstruction parameters, helps understand methods for reducing or overcoming such artifacts. In this work, a metal beam hardening correction (BHC) and a projection-completion based metal artifact reduction (MAR) algorithms were developed, and applied on phantom and clinical CT scans with various metallic implants. Stainless-steel and Titanium were used to model and correct for metal beam hardening effect. In the MAR algorithm, the corrupted projection samples are replaced by the combination of original projections and in-painted data obtained by forward projecting a prior image. The data included spine fixation screws, hip-implants, dental-filling, and body extremity fixations, covering range of clinically used metal implants. Comparison of BHC and MAR on different metallic implants was used to characterize dominant source of the artifacts, and conceivable methods to overcome those. Results of the study indicate that beam hardening could be a dominant source of artifact in many spine and extremity fixations, whereas dental and hip implants could be dominant source of photon starvation. The BHC algorithm could significantly improve image quality in CT scans with metallic screws, whereas MAR algorithm could alleviate artifacts in hip-implants and dentalfillings.

  7. Control technology for surface treatment of materials using induction hardening

    SciTech Connect

    Kelley, J.B.; Skocypec, R.D.

    1997-04-01

    In the industrial and automotive industries, induction case hardening is widely used to provide enhanced strength, wear resistance, and toughness in components made from medium and high carbon steels. The process uses significantly less energy than competing batch process, is environmentally benign, and is a very flexible in-line manufacturing process. As such, it can directly contribute to improved component reliability, and the manufacture of high-performance lightweight parts. However, induction hardening is not as widely used as it could be. Input material and unexplained process variations produce significant variation in product case depth and quality. This necessitates frequent inspection of product quality by destructive examination, creates higher than desired scrap rates, and causes de-rating of load stress sensitive components. In addition, process and tooling development are experience-based activities, accomplished by trial and error. This inhibits the use of induction hardening for new applications, and the resultant increase in energy efficiency in the industrial sectors. In FY96, a Cooperative Research and Development Agreement under the auspices of the Technology Transfer Initiative and the Partnership for a New Generation of Vehicles was completed. A multidisciplinary team from Sandia National Labs and Delphi Saginaw Steering Systems investigated the induction hardening by conducting research in the areas of process characterization, computational modeling, materials characterization, and high speed data acquisition and controller development. The goal was to demonstrate the feasibility of closed-loop control for a specific material, geometry, and process. Delphi Steering estimated annual savings of $2-3 million per year due to reduced scrap losses, inspection costs, and machine down time if reliable closed-loop control could be achieved. A factor of five improvement in process precision was demonstrated and is now operational on the factory floor.

  8. Neutron Irradiation Resistance of RAFM Steels

    SciTech Connect

    Gaganidze, Ermile; Dafferner, Bernhard; Aktaa, Jarir

    2008-07-01

    The neutron irradiation resistance of the reduced-activation ferritic/martensitic (RAFM) steel EUROFER97 and international reference steels (F82H-mod, OPTIFER-Ia, GA3X and MANET-I) have been investigated after irradiation in the Petten High Flux Reactor up to 16.3 dpa at different irradiation temperatures (250-450 deg. C). The embrittlement behavior and hardening are investigated by instrumented Charpy-V tests with sub-size specimens. Neutron irradiation-induced embrittlement and hardening of EUROFER97 was studied under different heat treatment conditions. Embrittlement and hardening of as-delivered EUROFER97 steel are comparable to those of reference steels. Heat treatment of EUROFER97 at a higher austenitizing temperature substantially improves the embrittlement behaviour at low irradiation temperatures. Analysis of embrittlement vs. hardening behavior of RAFM steels within a proper model in terms of the parameter C={delta}DBTT/{delta}{sigma} indicates hardening-dominated embrittlement at irradiation temperatures below 350 deg. C with 0.17 {<=} C {<=} 0.53 deg. C/MPa. Scattering of C at irradiation temperatures above 400 deg. C indicates non hardening embrittlement. A role of He in a process of embrittlement is investigated in EUROFER97 based steels, that are doped with different contents of natural B and the separated {sup 10}B-isotope (0.008-0.112 wt.%). Testing on small scale fracture mechanical specimens for determination of quasi-static fracture toughness will be also presented in a view of future irradiation campaigns. (authors)

  9. Analysis of the regimes in the scanner-based laser hardening process

    NASA Astrophysics Data System (ADS)

    Martínez, S.; Lamikiz, A.; Ukar, E.; Calleja, A.; Arrizubieta, J. A.; Lopez de Lacalle, L. N.

    2017-03-01

    Laser hardening is becoming a consolidated process in different industrial sectors such as the automotive industry or in the die and mold industry. The key to ensure the success in this process is to control the surface temperature and the hardened layer thickness. Furthermore, the development of reliable scanners, based on moving optics for guiding high power lasers at extremely fast speeds allows the rapid motion of laser spots, resulting on tailored shapes of swept areas by the laser. If a scanner is used to sweep a determined area, the laser energy density distribution can be adapted by varying parameters such us the scanning speed or laser power inside this area. Despite its advantages in terms of versatility, the use of scanners for the laser hardening process has not yet been introduced in the thermal hardening industry because of the difficulty of the temperature control and possible non-homogeneous hardness thickness layers. In the present work the laser hardening process with scanning optics applied to AISI 1045 steel has been studied, with special emphasis on the influence of the scanning speed and the results derived from its variation, the evolution of the hardened layer thickness and different strategies for the control of the process temperature. For this purpose, the hardened material has been studied by measuring microhardness at different points and the shape of the hardened layer has also been evaluated. All tests have been performed using an experimental setup designed to keep a nominal temperature value using a closed-loop control. The tests results show two different regimes depending on the scanning speed and feed rate values. The experimental results conclusions have been validated by means of thermal simulations at different conditions.

  10. Conformal Contact Problems of Ball-socket and Ball

    NASA Astrophysics Data System (ADS)

    Sun, Zhangang; Hao, Caizhe

    This paper focuses attention on non-conformal and almost conformal contact of ball and ball-socket. Two-dimensional finite element models are developed to calculate the normal contact stress distribution and contact area. The effects of geometry dimension and external load on the contact pressure distribution and contact region are presented, respectively. Meanwhile, the results of FEM and solutions of Hertz contact theory are compared. The results indicates that contact state of ball and ball-socket changes from point contact to area contact with the increasing of the dimensionless number-curvature radius coefficient f and the number of f =0.536 (≈0.54) is critical parameter causing the change.

  11. DISPERSION HARDENING OF URANIUM METAL

    DOEpatents

    Arbiter, W.

    1963-01-15

    A method of hardening U metal involves the forming of a fine dispersion of UO/sub 2/. This method consists of first hydriding the U to form a finely divided powder and then exposing the powder to a very dilute O gas in an inert atmosphere under such pressure and temperature conditions as to cause a thin oxide film to coat each particle of the U hydride, The oxide skin prevents agglomeration of the particles as the remaining H is removed, thus preserving the small particle size. The oxide skin coatings remain as an oxide dispersion. The resulting product may be workhardened to improve its physical characteristics. (AEC)

  12. Energy-Efficient Thermomagnetic and Induction Hardening

    SciTech Connect

    2009-02-01

    This factsheet describes a research project that will develop and test a hybrid thermomagnetic and induction hardening technology to replace conventional heat treatment processes in forging applications.

  13. The coefficient of restitution for collisions of happy balls, unhappy balls, and tennis balls

    NASA Astrophysics Data System (ADS)

    Cross, Rod

    2000-11-01

    A perfectly happy ball is one that bounces to its original height when dropped on a massive, rigid surface. A completely unhappy ball does not bounce at all. In the former case, the coefficient of restitution (COR) is unity. In the latter case, the COR is zero. It is shown that when an unhappy ball collides with a happy ball, the COR increases from zero to unity as the stiffness of the happy ball decreases from infinity to zero. The COR is independent of the mass of each ball. The implication of reducing the COR of a tennis ball, as a possible means of slowing the serve in tennis, is also considered. It is shown that (a) the COR for a collision with a racket varies with the impact point and is a maximum at the vibration node near the center of the strings, and (b) the serve speed is reduced by only about 20% if the COR for a bounce on the court is reduced to zero.

  14. Enhancing the Bounce of a Ball

    ERIC Educational Resources Information Center

    Cross, Rod

    2010-01-01

    In sports such as baseball, softball, golf, and tennis, a common objective is to hit the ball as fast or as far as possible. Another common objective is to hit the ball so that it spins as fast as possible, since the trajectory of the ball through the air is strongly affected by ball spin. In an attempt to enhance both the coefficient of…

  15. Properties of formable high strength sheet steels for automotive use

    SciTech Connect

    Satoh, S.; Kato, T.; Nishida, M.; Obara, T.; Shinozaki, M.; Tosaka, A.

    1983-11-01

    Metallurgical factors affecting the press formability of the newly developed high strength sheet steels have been discussed. Dual phase steels, CHLY (cold-rolled sheet steel) and HTP-D (as-hotrolled sheet steel), produced by control of cooling conditions after intercritical annealing or hot-rolling exhibit very low yield to tensile strength ratio and high n-value. Rephosphorized extralow carbon steel, CHRX, produced by continuous annealing with rapid cooling is characterized by its extremely high r-value and low yield strength. CHLY, HTP-D and CHRX have large bake hardenability. Precipitation hardened steel, HTP-F (hot-rolled sheel steel), produced by adjusting carbon equivalent and sulfur content is suitable for manufacturing wheel rims owing to its good formability after flash butt welding.

  16. History of ball bearings

    NASA Technical Reports Server (NTRS)

    Dowson, D.; Hamrock, B. J.

    1981-01-01

    The familiar precision rolling-element bearings of the twentieth century are products of exacting technology and sophisticated science. Their very effectiveness and basic simplicity of form may discourage further interest in their history and development. Yet the full story covers a large portion of recorded history and surprising evidence of an early recognition of the advantages of rolling motion over sliding action and progress toward the development of rolling-element bearings. The development of rolling-element bearings is followed from the earliest civilizations to the end of the eighteenth century. The influence of general technological developments, particularly those concerned with the movement of large building blocks, road transportation, instruments, water-raising equipment, and windmills are discussed, together with the emergence of studies of the nature of rolling friction and the impact of economic factors. By 1800 the essential features of ball and rolling-element bearings had emerged and it only remained for precision manufacture and mass production to confirm the value of these fascinating machine elements.

  17. Ball-joint grounding ring

    NASA Technical Reports Server (NTRS)

    Aperlo, P. J. A.; Buck, P. A.; Weldon, V. A.

    1981-01-01

    In ball and socket joint where electrical insulator such as polytetrafluoroethylene is used as line to minimize friction, good electrical contact across joint may be needed for lightning protection or to prevent static-charge build-up. Electrical contact is maintained by ring of spring-loaded fingers mounted in socket. It may be useful in industry for cranes, trailers, and other applications requiring ball and socket joint.

  18. MODIFIED BALL AND SOCKET COUPLING

    DOEpatents

    Kalen, D.D.

    1961-05-23

    A ball and socket coupling arrangement is described in which the male and female members may be engaged or disengaged without visual aid. The female member has an internal spherical seat through which slots are provided to accommodate appropriately arranged and shaped ribs in the ball member. After engagement of the members, one or both are rotated to lock them together to prevent accidental disengagement. (AEC)

  19. Modified Ball and Socket Coupling

    DOEpatents

    Conley, Jr, W. R.; Pitman, R. W.

    1961-05-23

    A ball and socket coupling arrangement is given in which the male and female members may be engaged or disengaged without visual aid. The female member has an internal spherical seat through which slots are provided to accommodate appropriately arranged and shaped ribs in the male ball member. After engagement of the members, one or both are rotated to lock them together to prevent accidental disengagement.

  20. COSMIC-RAY HELIUM HARDENING

    SciTech Connect

    Ohira, Yutaka; Ioka, Kunihito

    2011-03-01

    Recent observations by the CREAM and ATIC-2 experiments suggest that (1) the spectrum of cosmic-ray (CR) helium is harder than that of CR protons below the knee energy, 10{sup 15}eV, and (2) all CR spectra become hard at {approx}>10{sup 11}eV nucleon{sup -1}. We propose a new idea, that higher energy CRs are generated in a more helium-rich region, to explain the hardening without introducing different sources for CR helium. The helium-to-proton ratio at {approx}100 TeV exceeds the Big Bang abundance Y = 0.25 by several times, and the different spectrum is not reproduced within the diffusive shock acceleration theory. We argue that CRs are produced in a chemically enriched region, such as a superbubble, and the outward-decreasing abundance naturally leads to the hard spectrum of CR helium if CRs escape from the supernova remnant shock in an energy-dependent way. We provide a simple analytical spectrum that also fits well the hardening due to the decreasing Mach number in the hot superbubble with {approx}10{sup 6} K. Our model predicts hard and concave spectra for heavier CR elements.

  1. Precipitation Reactions in Age-Hardenable Alloys During Laser Additive Manufacturing

    NASA Astrophysics Data System (ADS)

    Jägle, Eric A.; Sheng, Zhendong; Wu, Liang; Lu, Lin; Risse, Jeroen; Weisheit, Andreas; Raabe, Dierk

    2016-03-01

    We describe and study the thermal profiles experienced by various age-hardenable alloys during laser additive manufacturing (LAM), employing two different manufacturing techniques: selective laser melting and laser metal deposition. Using scanning electron microscopy and atom probe tomography, we reveal at which stages during the manufacturing process desired and undesired precipitation reactions can occur in age-hardenable alloys. Using examples from a maraging steel, a nickel-base superalloy and a scandium-containing aluminium alloy, we demonstrate that precipitation can already occur during the production of the powders used as starting material, during the deposition of material (i.e. during solidification and subsequent cooling), during the intrinsic heat treatment effected by LAM (i.e. in the heat affected zones) and, naturally, during an ageing post-heat treatment. These examples demonstrate the importance of understanding and controlling the thermal profile during the entire additive manufacturing cycle of age-hardenable materials including powder synthesis.

  2. 77 FR 264 - Certain Cut-To-Length Carbon-Quality Steel Plate From India, Indonesia, and the Republic of Korea...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-04

    ... ASTM A710 and A736 or their proprietary equivalents; (4) abrasion-resistant steels (i.e., USS AR 400... equivalents; (6) ball bearing steels; (7) tool steels; and (8) silicon manganese steel or silicon electric... International Trade Administration Certain Cut-To-Length Carbon-Quality Steel Plate From India, Indonesia,...

  3. Corrosion of stainless steel, 2. edition

    SciTech Connect

    Sedriks, A.J.

    1996-10-01

    The book describes corrosion characteristics in all the major and minor groups of stainless steels, namely, in austenitic, ferritic, martensitic, duplex, and precipitation hardenable steels. Several chapters are spent on those special forms of corrosion that are investigated in the great detail in stainless steels, namely, pitting corrosion, crevice corrosion, and stress corrosion cracking. The influences of thermal treatment (heat affected zone cases), composition, and microstructure on corrosion are given good coverage. Corrosive environments include high temperature oxidation, sulfidation as well as acids, alkalis, various different petroleum plant environments, and even human body fluids (stainless steels are commonly used prosthetic materials).

  4. Improved hardening theory for cyclic plasticity.

    NASA Technical Reports Server (NTRS)

    Vos, R. G.; Armstrong, W. H.

    1973-01-01

    A temperature-dependent version of a combined hardening theory, including isotropic and kinematic hardening, is presented within the framework of recent plasticity formulations. This theory has been found to be especially useful in finite-element analysis of aerospace vehicle engines under conditions of large plastic strain and low-cycle fatigue.

  5. Laser Hardening Prediction Tool Based On a Solid State Transformations Numerical Model

    SciTech Connect

    Martinez, S.; Ukar, E.; Lamikiz, A.

    2011-01-17

    This paper presents a tool to predict hardening layer in selective laser hardening processes where laser beam heats the part locally while the bulk acts as a heat sink.The tool to predict accurately the temperature field in the workpiece is a numerical model that combines a three dimensional transient numerical solution for heating where is possible to introduce different laser sources. The thermal field was modeled using a kinetic model based on Johnson-Mehl-Avrami equation. Considering this equation, an experimental adjustment of transformation parameters was carried out to get the heating transformation diagrams (CHT). With the temperature field and CHT diagrams the model predicts the percentage of base material converted into austenite. These two parameters are used as first step to estimate the depth of hardened layer in the part.The model has been adjusted and validated with experimental data for DIN 1.2379, cold work tool steel typically used in mold and die making industry. This steel presents solid state diffusive transformations at relative low temperature. These transformations must be considered in order to get good accuracy of temperature field prediction during heating phase. For model validation, surface temperature measured by pyrometry, thermal field as well as the hardened layer obtained from metallographic study, were compared with the model data showing a good adjustment.

  6. Two Magnets and a Ball Bearing: A Simple Demonstration of the Methods of Images.

    ERIC Educational Resources Information Center

    Poon, W. C. K.

    2003-01-01

    Investigates the behavior of a bar magnet with a steel ball bearing on one pole as it approaches another bar magnet. Maps the problem onto electrostatics and explains observations based on the behavior of point charges near an isolated, uncharged sphere. Offers a simple demonstration of the method of images in electrostatics. (Author/NB)

  7. 77 FR 2032 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-13

    ...) abrasion-resistant steels (i.e., USS AR 400, USS AR 500); (5) products made to ASTM A202, A225, A514 grade S, A517 grade S, or their proprietary equivalents; (6) ball bearing steels; (7) tool steels; and (8... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From the...

  8. 77 FR 263 - Certain Cut-To-Length Carbon-Quality Steel Plate From Italy and Japan: Revocation of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-04

    ...) abrasion-resistant steels (i.e., USS AR 400, USS AR 500); (5) products made to ASTM A202, A225, A514 grade S, A517 grade S, or their proprietary equivalents; (6) ball bearing steels; (7) tool steels; and (8... International Trade Administration Certain Cut-To-Length Carbon-Quality Steel Plate From Italy and...

  9. 76 FR 12702 - Certain Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, and the Republic...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-08

    ...) abrasion-resistant steels (i.e., USS AR 400, USS AR 500); (5) products made to ASTM A202, A225, A514 grade S, A517 grade S, or their proprietary equivalents; (6) ball bearing steels; (7) tool steels; and (8... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia,...

  10. 75 FR 47777 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-09

    ... steels (i.e., USS AR 400, USS AR 500); (5) products made to ASTM A202, A225, A514 grade S, A517 grade S, or their proprietary equivalents; (6) ball bearing steels; (7) tool steels; and (8) silicon manganese... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy:...

  11. Particle creation from Q-balls

    NASA Astrophysics Data System (ADS)

    Clark, Stephen S.

    2006-11-01

    Non-topological solitons, Q-balls can arise in many particle theories with U(1) global symmetries. As was shown by Cohen et al. [A.G. Cohen, S.R. Coleman, H. Georgi, A. Manohar, The evaporation of Q-balls, Nucl. Phys. B 272 (1986) 301], if the corresponding scalar field couples to massless fermions, large Q-balls are unstable and evaporate, producing a fermion flux proportional to the Q-ball's surface. In this paper we analyse Q-ball instabilities as a function of Q-ball size ans fermion mass. In particular, we construct an exact quantum-mechanical description of the evaporating Q-ball. This new construction provides an alternative method to compute Q-ball's evaporation rates. We shall also find the new expression for the upper bound on evaporation as a function of the produced fermion mass and study the effects of Q ball's size on particle production.

  12. Enhancing the Bounce of a Ball

    NASA Astrophysics Data System (ADS)

    Cross, Rod

    2010-10-01

    In sports such as baseball, softball, golf, and tennis, a common objective is to hit the ball as fast or as far as possible. Another common objective is to hit the ball so that it spins as fast as possible, since the trajectory of the ball through the air is strongly affected by ball spin. In an attempt to enhance both the coefficient of restitution (COR) and the spin of a golf ball, I conducted several experiments to see what would happen when a 45-g, 42.8-mm diameter golf ball bounced on: (a) a 58-mm diameter, 103-g Super Ball®; (b) an 8-mm thick, 56-mm diameter circular disk of Super Ball material cut from a large Super Ball and glued to a 3.4-kg lead brick; and (c) a 3-mm thick sheet of rubber glued to a 3.4-kg lead brick. (See Fig. 1.)

  13. Preparation of magnesium ferrite nanoparticles by ultrasonic wave-assisted aqueous solution ball milling.

    PubMed

    Chen, Ding; Li, Dian-yi; Zhang, Ying-zhe; Kang, Zhi-tao

    2013-11-01

    Magnesium ferrite, MgFe2O4 nanoparticles with high saturation magnetization were successfully synthesized using ultrasonic wave-assisted ball milling. In this study, the raw materials were 4MgCO3·Mg(OH)2·5H2O and Fe2O3 powders and the grinding media was stainless steel ball. The average particle diameter of the product MgFe2O4 powders was 20 nm and the saturation magnetization of them reached 54.8 emu/g. The different results of aqueous solution ball milling with and without ultrasonic wave revealed that it was the coupling effect of ultrasonic wave and mechanical force that played an important role during the synthesis of MgFe2O4. In addition, the effect of the frequency of the ultrasonic wave on the ball milling process was investigated.

  14. Remediation of oil-contaminated sand by coal agglomeration using ball milling.

    PubMed

    Shin, Yu-Jen; Shen, Yun-Hwei

    2011-10-01

    The mechanical shear force provided by a less energy intensive device (usually operating at 20-200 rpm), a ball mill, was used toperform coal agglomeration and its effects on remediation of a model fuel oil-contaminated sand were evaluated. Important process parameters such as the amount of coal added, milling time, milling speed and the size of milling elements are discussed. The results suggested that highly hydrophobic oil-coal agglomerates, formed by adding suitable amounts of coal into the oil-contaminated sand, could be mechanically liberated from cleaned sand during ball milling and recovered as a surface coating on the steel balls. Over 90% removal of oil from oil-contaminated sand was achieved with 6 wt% of coal addition and an optimum ball milling time of 20 min and speed of 200 rpm. This novel process has considerable potential for cleaning oil-contaminated sands.

  15. Evaluation of Prototype Secondary Hardening Steels for Armor.

    DTIC Science & Technology

    1994-11-01

    Laboratory, ARL- CR -175, August 1994. 3. B. Sundman, B. Jansson, and J.O. Andersson, Calphad , 9, 1985, pp. 153-190. 4. J.H. Graves and J.H. Beatty...this report when it is no longer needed. Do not return it to the originator. Form Approved REPORT DOCUMENTATION PAGE I____ o ._oo_- o ___ Public reporting...actual desired actual desired actual C 0.27 0.21 0.27 0.30 0.27 0.30 Co 12.5 12.46 13.5 13.45 14.5 14.36 Ni 10.0 10.08 10.4 10.59 10.6 10.75 Cr 3.00

  16. Metallurgical Analysis of Ball Bearing Seized During Operation

    NASA Astrophysics Data System (ADS)

    Jha, Abhay K.; Swathi Kiranmayee, M.; Ramesh Narayanan, P.; Sreekumar, K.; Sinha, P. P.

    2012-06-01

    440C stainless steel of martensitic grade is being extensively used for bearing application because of its high wear and corrosion resistance. This alloy steel with 1 wt.% C along with 17 wt.% Cr, 1 wt.% Mn and up to 0.75 wt.% Mo has a number of primary carbides, which provide high hardness and good wear resistance. Owing to its unique performance characteristic, this steel finds a number of applications in space program. One such application is bearing used in booster pump assembly of propulsion system. During one of the ground tests of propulsion system, booster pump bearing seized operation after performing its partial intended function. The bearing was removed from the assembly and cut open. The ball and outer caging were analyzed using metallographic techniques and compared with another bearing taken from the fresh stock. Study indicated that ball as well as outer caging experienced exposure to high temperature and resulted in phase transformation. This article highlights the details of investigations carried out.

  17. Tensile behavior of irradiated manganese-stabilized stainless steel

    SciTech Connect

    Klueh, R.L.

    1996-10-01

    Tensile tests were conducted on seven experimental, high-manganese austenitic stainless steels after irradiation up to 44 dpa in the FFTF. An Fe-20Mn-12Cr-0.25C base composition was used, to which various combinations of Ti, W, V, B, and P were added to improve strength. Nominal amounts added were 0.1% Ti, 1% W, 0.1% V, 0.005% B, and 0.03% P. Irradiation was carried out at 420, 520, and 600{degrees}C on the steels in the solution-annealed and 20% cold-worked conditions. Tensile tests were conducted at the irradiation temperature. Results were compared with type 316 SS. Neutron irradiation hardened all of the solution-annealed steels at 420, 520, and 600{degrees}C, as measured by the increase in yield stress and ultimate tensile strength. The steel to which all five elements were added to the base composition showed the least amount of hardening. It also showed a smaller loss of ductility (uniform and total elongation) than the other steels. The total and uniform elongations of this steel after irradiation at 420{degrees}C was over four times that of the other manganese-stabilized steels and 316 SS. There was much less difference in strength and ductility at the two higher irradiation temperatures, where there was considerably less hardening, and thus, less loss of ductility. In the cold-worked condition, hardening occured only after irradiation at 420{degrees}C, and there was much less difference in the properties of the steels after irradiation. At the 420{degrees}C irradiation temperature, most of the manganese-stabilized steels maintained more ductility than the 316 SS. After irradiation at 420{degrees}C, the temperature of maximum hardening, the steel to which all five of the elements were added had the best uniform elongation.

  18. MIPP Plastic Ball electronics upgrade

    SciTech Connect

    Baldin, Boris; /Fermilab

    2009-01-01

    An upgrade electronics design for Plastic Ball detector is described. The Plastic Ball detector was a part of several experiments in the past and its back portion (proposed to be used in MIPP) consists of 340 photomultipliers equipped with a sandwich scintillator. The scintillator sandwich has fast and slow signal component with decay times 10 ns and 1 {micro}s respectively. The upgraded MIPP experiment will collect up to 12,000 events during each 4 second spill and read them out in {approx}50 seconds between spills. The MIPP data acquisition system will employ deadtime-less concept successfully implemented in Muon Electronics of Dzero experiment at Fermilab. An 8-channel prototype design of the Plastic Ball Front End (PBFE) implementing these requirements is discussed. Details of the schematic design, simulation and prototype test results are discussed.

  19. Nonlinear ball chain waveguides for acoustic emission and ultrasound sensing of ablation

    NASA Astrophysics Data System (ADS)

    Pearson, Stephen H.

    Harsh environment acoustic emission and ultrasonic wave sensing applications often benefit from placing the sensor in a remote and more benign physical location by using waveguides to transmit elastic waves between the structural location under test and the transducer. Waveguides are normally designed to have high fidelity over broad frequency ranges to minimize distortion -- often difficult to achieve in practice. This thesis reports on an examination of using nonlinear ball chain waveguides for the transmission of acoustic emission and ultrasonic waves for the monitoring of thermal protection systems undergoing severe heat loading, leading to ablation and similar processes. Experiments test the nonlinear propagation of solitary, harmonic and mixed harmonic elastic waves through a copper tube filled with steel and elastomer balls and various other waveguides. Triangulation of pencil lead breaks occurs on a steel plate. Data are collected concerning the usage of linear waveguides and a water-cooled linear waveguide. Data are collected from a second water-cooled waveguide monitoring Atmospheric Reentry Materials in UVM's Inductively-Coupled Plasma Torch Facility. The motion of the particles in the dimer waveguides is linearly modeled with a three ball and spring chain model and the results are compared per particle. A theoretical nonlinear model is presented which is capable of exactly modeling the motion of the dimer chains. The shape of the waveform propagating through the dimer chain is modeled in a sonic vacuum. Mechanical pulses of varying time widths and amplitudes are launched into one end of the ball chain waveguide and observed at the other end in both time and frequency domains. Similarly, harmonic and mixed harmonic mechanical loads are applied to one end of the waveguide. Balls of different materials are analyzed and discriminated into categories. A copper tube packed with six steel particles, nine steel or marble particles and a longer copper tube

  20. Method of Hardening Glass-Reinforced Plastics,

    DTIC Science & Technology

    1988-02-09

    373 NETHOD OF HARDENING GLASS -REINFORCED PLASTICS (U) 1/i FOREIGN TECHNOLOGY DIV idRIGHT-PATTERSON NFS ON V F DOLGIKH ET AL 89 FEB 88 FTD-ID(RS)T-M49...FTD-ID(RS)T-0049-88 9 February 1988 MICROFICHE NR: FTD-tES-C-00219 METHOD OF HARDENING GLASS -REINFORCED PLASTICS By: V.F. Dolgikh, S.L. Roginskiy, et...translation were extracted from the best quality copy available. If 1 11i METHOD OF HARDENING GLASS -REINFORCED PLASTICS V. F. Dolgikh, S. L. Roginskiy, E. L

  1. Cyclic hardening mechanisms in Nimonic 80A

    NASA Technical Reports Server (NTRS)

    Lerch, B. A.; Gerold, V.

    1987-01-01

    A nickel base superalloy was fatigued under constant plastic strain range control. The hardening response was investigated as a function of plastic strain range and particle size of the gamma prime phase. Hardening was found to be a function of the slip band spacing. Numerous measurements of the slip band spacing and other statistical data on the slip band structures were obtained. Interactions between intersecting slip systems were shown to influence hardening. A Petch-Hall model was found to describe best this relationship between the response stress and the slip band spacing.

  2. Finger Injuries in Ball Sports.

    PubMed

    Netscher, David T; Pham, Dang T; Staines, Kimberly Goldie

    2017-02-01

    Finger injuries are common in athletes playing in professional ball sports. Understanding the intricate anatomy of the digit is necessary to properly diagnose and manage finger injuries. Unrecognized or poorly managed finger injuries can lead to chronic deformities that can affect an athlete's performance. Multiple factors and treatment options should be considered to provide the best functional outcome and rapid return to play for an athlete. This article discusses the mechanism of injury, diagnosis, treatment, and return-to-play recommendations for common finger injuries in ball sports.

  3. Ball lightning risk to aircraft

    NASA Astrophysics Data System (ADS)

    Doe, R.; Keul, A.

    2009-04-01

    Lightning is a rare but regular phenomenon for air traffic. Aircraft are designed to withstand lightning strikes. Research on lightning and aircraft can be called detailed and effective. In the last 57 years, 18 reported lightning aviation disasters with a fatality figure of at least 714 persons occurred. For comparison, the last JACDEC ten-year average fatality figure was 857. The majority encountered lightning in the climb, descent, approach and/or landing phase. Ball lightning, a metastable, rare lightning type, is also seen from and even within aircraft, but former research only reported individual incidents and did not generate a more detailed picture to ascertain whether it constitutes a significant threat to passenger and aircraft safety. Lacking established incident report channels, observations were often only passed on as "air-travel lore". In an effort to change this unsatisfactory condition, the authors have collected a first international dataset of 38 documented ball lightning aircraft incidents from 1938 to 2001 involving 13 reports over Europe, 13 over USA/Canada, and 7 over Russia. 18 (47%) reported ball lightning outside the aircraft, 18 (47%) inside, 2 cases lacked data. 8 objects caused minor damage, 8 major damage (total: 42%), only one a crash. No damage was reported in 18 cases. 3 objects caused minor crew injury. In most cases, ball lightning lasted several seconds. 11 (29%) incidents ended with an explosion of the object. A cloud-aircraft lightning flash was seen in only 9 cases (24%) of the data set. From the detailed accounts of air personnel in the last 70 years, it is evident that ball lightning is rarely, but consistently observed in connection with aircraft and can also occur inside the airframe. Reports often came from multiple professional witnesses and in several cases, damages were investigated by civil or military authorities. Although ball lightning is no main air traffic risk, the authors suggest that incident and accident

  4. Effective mineral coatings for hardening the surface of metallic materials

    NASA Astrophysics Data System (ADS)

    Kislov, S. V.; Kislov, V. G.; Skazochkin, A. V.; Bondarenko, G. G.; Tikhonov, A. N.

    2015-07-01

    The structural changes that occur in the surface and surface layers of steel 20Kh13 and titanium alloy PT-3V (Russian designation) samples after each stage of hardening due to a formed mineral surface layer are studied by optical microscopy, transmission electron microscopy, and scanning electron microscopy. Electric spark alloying, pressing, and ultrasonic processing are used to reach the effect of volume compression of the base metal and the mineral in the plastic deformation zone. As a result, applied mineral particles concentrate in preliminarily created microvoids in a thin surface layer. The surface layer thus modified acquires a high hardness and wear resistance. Durometry shows that the hardness of the processed sample surfaces increases more than twofold. Therefore, the developed technology of creating a mineral coating can be used to increase the tribological properties of the surfaces of the parts, units, and mechanisms of turbine, pump, and mining equipment, which undergo intense wear during operation.

  5. Structure and properties of carburized coatings with reverted austenite on low-carbon martensitic steels

    NASA Astrophysics Data System (ADS)

    Ivanov, A. S.; Kokovyakina, S. A.; Pertsev, A. S.

    2011-03-01

    The process of creation and subsequent hardening of a gradient carburized layer in low-carbon martensitic steel 17Kh2G2NMFTB is studied. It is shown that the structure and properties of the carburized layer can be optimized due to formation of reverted austenite hardened by quenching from the intercritical temperature range.

  6. Characterization of the deformation and annealing of 304L stainless steel. Final report

    SciTech Connect

    Smith, W.H.

    1994-08-01

    Stainless steel, type 304L, was deformed at room temperature using the two processes of semi-piercing and cold-rolling and then annealed at various temperatures and times. The three metallurgical areas of work hardening, age hardening, and anneal softening were observed and characterized using metallography techniques of macrohardness, optical and transmission electron microscopy, and X-ray diffraction.

  7. An index of beam hardening artifact for two-dimensional cone-beam CT tomographic images: establishment and preliminary evaluation

    NASA Astrophysics Data System (ADS)

    Yuan, Fusong; Lv, Peijun; Yang, Huifang; Wang, Yong; Sun, Yuchun

    2015-07-01

    Objectives: Based on the pixel gray value measurements, establish a beam-hardening artifacts index of the cone-beam CT tomographic image, and preliminarily evaluate its applicability. Methods: The 5mm-diameter metal ball and resin ball were fixed on the light-cured resin base plate respectively, while four vitro molars were fixed above and below the ball, on the left and right respectively, which have 10mm distance with the metal ball. Then, cone beam CT was used to scan the fixed base plate twice. The same layer tomographic images were selected from the two data and imported into the Photoshop software. The circle boundary was built through the determination of the center and radius of the circle, according to the artifact-free images section. Grayscale measurement tools were used to measure the internal boundary gray value G0, gray value G1 and G2 of 1mm and 20mm artifacts outside the circular boundary, the length L1 of the arc with artifacts in the circular boundary, the circumference L2. Hardening artifacts index was set A = (G1 / G0) * 0.5 + (G2 / G1) * 0.4 + (L2 / L1) * 0.1. Then, the A values of metal and resin materials were calculated respectively. Results: The A value of cobalt-chromium alloy material is 1, and resin material is 0. Conclusion: The A value reflects comprehensively the three factors of hardening artifacts influencing normal oral tissue image sharpness of cone beam CT. The three factors include relative gray value, the decay rate and range of artifacts.

  8. Fatigue hardening in niobium single crystals.

    NASA Technical Reports Server (NTRS)

    Doner, M.; Diprimio, J. C.; Salkovitz, E. I.

    1973-01-01

    Nb single crystals of various orientations were cyclically deformed in tension-compression under strain control. At low strain amplitudes all crystals oriented for single slip and some oriented for multiple slip showed a two stage hardening. When present, the first stage was characterized with almost no cyclic work hardening. The rate of hardening in the second stage increased with strain amplitude and the amount of secondary slip. In crystals oriented for single slip kink bands developed on their side faces during rapid hardening stage which resulted in considerable amount of asterism in Laue spots. A cyclic stress-strain curve independent of prior history was found to exist which was also independent of crystal orientation. Furthermore, this curve differed only slightly from that of polycrystalline Nb obtained from data in literature.

  9. Extraordinary strain hardening by gradient structure.

    PubMed

    Wu, XiaoLei; Jiang, Ping; Chen, Liu; Yuan, Fuping; Zhu, Yuntian T

    2014-05-20

    Gradient structures have evolved over millions of years through natural selection and optimization in many biological systems such as bones and plant stems, where the structures change gradually from the surface to interior. The advantage of gradient structures is their maximization of physical and mechanical performance while minimizing material cost. Here we report that the gradient structure in engineering materials such as metals renders a unique extra strain hardening, which leads to high ductility. The grain-size gradient under uniaxial tension induces a macroscopic strain gradient and converts the applied uniaxial stress to multiaxial stresses due to the evolution of incompatible deformation along the gradient depth. Thereby the accumulation and interaction of dislocations are promoted, resulting in an extra strain hardening and an obvious strain hardening rate up-turn. Such extraordinary strain hardening, which is inherent to gradient structures and does not exist in homogeneous materials, provides a hitherto unknown strategy to develop strong and ductile materials by architecting heterogeneous nanostructures.

  10. Alloy solution hardening with solute pairs

    DOEpatents

    Mitchell, John W.

    1976-08-24

    Solution hardened alloys are formed by using at least two solutes which form associated solute pairs in the solvent metal lattice. Copper containing equal atomic percentages of aluminum and palladium is an example.

  11. Process for hardening the surface of polymers

    DOEpatents

    Mansur, L.K.; Lee, E.H.

    1992-07-14

    Hard surfaced polymers and the method for making them is generally described. Polymers are subjected to simultaneous multiple ion beam bombardment, that results in a hardening of the surface and improved wear resistance. 1 figure.

  12. Process for hardening the surface of polymers

    DOEpatents

    Mansur, Louis K.; Lee, Eal H.

    1992-01-01

    Hard surfaced polymers and the method for making them is generally described. Polymers are subjected to simultaneous multiple ion beam bombardment, that results in a hardening of the surface and improved wear resistance.

  13. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 3 2014-01-01 2014-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  14. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 3 2013-01-01 2013-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  15. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 7 Agriculture 3 2012-01-01 2012-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  16. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 3 2011-01-01 2011-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  17. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  18. 2012 Problem 15: Frustrating Golf Ball

    NASA Astrophysics Data System (ADS)

    Huang, Shan; Zhu, Zheyuan; Gao, Wenli; Wang, Sihui

    2015-10-01

    This paper studies the condition for a golf ball to escape from a hole. The two determining factors are the ball's initial velocity v0 and its deviation from the center of the hole d. There is a critical escaping velocity vc for every deviation d. The ball's motion is analyzed by calculating the change of velocity whenever the ball collides with the hole. The critical conditions predicted by our theory are verified through experiment.

  19. Vertical bounce of two vertically aligned balls

    NASA Astrophysics Data System (ADS)

    Cross, Rod

    2007-11-01

    When a tennis ball rests on top of a basketball and both drop to the floor together, the tennis ball is projected vertically at high speed. A mass-spring model of the impact, as well as air track data, suggest that the tennis ball should be projected at relatively low speed. Measurements of the forces on each ball and the bounce of vertically aligned superballs are used to resolve the discrepancy.

  20. Does Ease to Block a Ball Affect Perceived Ball Speed? Examination of Alternative Hypotheses

    ERIC Educational Resources Information Center

    Witt, Jessica K.; Sugovic, Mila

    2012-01-01

    According to an action-specific account of perception, the perceived speed of a ball can be a function of the ease to block the ball. Balls that are easier to stop look like they are moving slower than balls that are more difficult to stop. This was recently demonstrated with a modified version of the classic computer game Pong (Witt & Sugovic,…

  1. Ceramic bearing development. Volume 1. Fatigue and wear behavior of NBD-200 silicon nitride balls. Interim report, 1 August 1992-1 October 1994

    SciTech Connect

    Burrier, H.I.; Burk, C.

    1995-03-01

    These are the test results of the fatigue and wear performance of NBD-200, silicon nitride balls under conditions of rolling contact in ball bearings. Life testing was done under conditions of load and EHD film thickness equal to or more severe than those to be expected in turbine engine mainshaft applications. The actual temperatures and speeds of those applications were not simulated. No fatigue failures occurred in a sample of 556 `standard` NBD-200 balls within a test limit of five times the experimentally - determined L-10 life of the AISI 52100 steel balls. Ball failures did occur in a sample of balls identified by a Surface Acoustic Wave NDE technique as being flawed, but the correspondence between the estimated severity of the flaws and the specific ball failures was not good. A Thermal Proof Testing technique for eliminating balls with flaws may possibly have promoted failures of balls that otherwise would have performed satisfactorily. Wear tests, performed under moderate to severe boundary lubrication conditions showed no measurable, `conventional` wear. The life - limiting factor in these hybrid bearings was microspalling of the AISI 52100 and M-50 steel races.

  2. [Beam hardening correction method for X-ray computed tomography based on subsection beam hardening curves].

    PubMed

    Huang, Kui-dong; Zhang, Ding-hua

    2009-09-01

    After researching the forming principle of X-ray beam hardening and analyzing the usual methods of beam hardening correction, a beam hardening correction model was established, in which the independent variable was the projection gray, and so the computing difficulties in beam hardening correction can be reduced. By considering the advantage and disadvantage of fitting beam hardening curve to polynomial, a new expression method of the subsection beam hardening curves based on polynomial was proposed. In the method, the beam hardening data were fitted firstly to a polynomial curve which traverses the coordinate origin, then whether the got polynomial curve surged in the fore-part or back-part of the fitting range was judged based on the polynomial curvature change. If the polynomial fitting curve surged, the power function curve was applied to replace the surging parts of the polynomial curve, and the C1 continuity was ensured at the joints of the segment curves. The experimental results of computed tomography (CT) simulation show that the method is well stable in the beam hardening correction for the ideal CT images and CT images with added noises, and can mostly remove the beam hardening artifact at the same time.

  3. Reflections on a Disco Ball

    ERIC Educational Resources Information Center

    Ribeiro, Jair Lúcio Prados

    2016-01-01

    A disco ball is a spherical object covered with small plane mirrors. When light reflects on these mirrors, it is scattered in many directions, producing a novel effect. The mirror globe is usually set to rotate, creating a profusion of moving spots (Fig. 1). In this article, we present a geometrical description of the movement of these spots and…

  4. Secrets of the Crystal Ball

    ERIC Educational Resources Information Center

    Croucher, John S.

    2007-01-01

    This article describes how a crystal ball known as "The Flash Mind Reader" is played. "The Flash Mind Reader" is a mathematics game in which the player is invited to select any-two digit number and then subtract the sum of these two digits from the original number. A chart is provided in which the (adjusted) number they obtained will have a symbol…

  5. Idea Bank: Wiffle Ball Physics

    ERIC Educational Resources Information Center

    Lancor, Rachael

    2009-01-01

    Projectile motion, a cornerstone topic of introductory physics, is usually a student's first exposure to the problem-solving techniques used in this subject. Often, this is an inactive learning experience--students work with pencil and paper to read and solve projectile motion problems (e.g., diagrams and descriptions of balls being hit, kicked,…

  6. Laboratory-produced ball lightning

    NASA Astrophysics Data System (ADS)

    Golka, Robert K., Jr.

    1994-05-01

    For 25 years I have actively been searching for the true nature of ball lightning and attempting to reproduce it at will in the laboratory. As one might expect, many unidentified lights in the atmosphere have been called ball lightning, including Texas Maffa lights (automobile headlights), flying saucers (UFOs), swamp gas in Ann Arbor, Michigan, etc. For 15 years I thought ball lightning was strictly a high-voltage phenomenon. It was not until 1984 when I was short-circuiting the electrical output of a diesel electric railroad locomotive that I realized that the phenomenon was related more to a high current. Although I am hoping for some other types of ball lightning to emerge such as strictly electrostatic-electromagnetic manifestations, I have been unlucky in finding laboratory provable evidence. Cavity-formed plasmodes can be made by putting a 2-inch burning candle in a home kitchen microwave oven. The plasmodes float around for as long as the microwave energy is present.

  7. Decline in Radiation Hardened Microcircuit Infrastructure

    NASA Technical Reports Server (NTRS)

    LaBel, Kenneth A.

    2015-01-01

    Two areas of radiation hardened microcircuit infrastructure will be discussed: 1) The availability and performance of radiation hardened microcircuits, and, and 2) The access to radiation test facilities primarily for proton single event effects (SEE) testing. Other areas not discussed, but are a concern include: The challenge for maintaining radiation effects tool access for assurance purposes, and, the access to radiation test facilities primarily for heavy ion single event effects (SEE) testing. Status and implications will be discussed for each area.

  8. Properties and Commercial Application of Manual Plasma Hardening

    NASA Astrophysics Data System (ADS)

    Korotkov, V. A.

    2016-11-01

    A new method and a device for plasma hardening of various parts are considered. Installation of the new device does not require too much investment (the active mechanical productions are appropriate for its accommodation) and special choice of personnel (welders train to use it without difficulty). Plasma hardening does not deform and worsen the smoothness of the surface, which makes it possible to employ many hardened parts without finishing mechanical treatment required after bulk or induction hardening. The hardened layer (about 1 mm) produced by plasma hardening exhibits better wear resistance than after bulk hardening with tempering, which prolongs the service life of the parts.

  9. Playing Ball in a Space Station

    ERIC Educational Resources Information Center

    Simoson, Andrew J.

    2006-01-01

    How does artificial gravity affect the path of a thrown ball? This paper contrasts ball trajectories on the Little Prince's asteroid planet B-612 and Arthur C. Clarke's rotating-drum spacecraft of 2001, and demonstrates curve balls with multiple loops in the latter environment.

  10. Flare angles measured with ball gage

    NASA Technical Reports Server (NTRS)

    Cleghorn, D.; Wall, W. A.

    1968-01-01

    Precision tungsten carbide balls measure the internal angle of flared joints. Measurements from small and large balls in the flare throat to an external reference point are made. The difference in distances and diameters determine the average slope of the flare between the points of ball contact.

  11. On shakedown analysis in hardening plasticity

    NASA Astrophysics Data System (ADS)

    Nguyen, Quoc-Son

    2003-01-01

    The extension of classical shakedown theorems for hardening plasticity is interesting from both theoretical and practical aspects of the theory of plasticity. This problem has been much discussed in the literature. In particular, the model of generalized standard materials gives a convenient framework to derive appropriate results for common models of plasticity with strain-hardening. This paper gives a comprehensive presentation of the subject, in particular, on general results which can be obtained in this framework. The extension of the static shakedown theorem to hardening plasticity is presented at first. It leads by min-max duality to the definition of dual static and kinematic safety coefficients in hardening plasticity. Dual static and kinematic approaches are discussed for common models of isotropic hardening of limited or unlimited kinematic hardening. The kinematic approach also suggests for these models the introduction of a relaxed kinematic coefficient following a method due to Koiter. Some models for soils such as the Cam-clay model are discussed in the same spirit for applications in geomechanics. In particular, new appropriate results concerning the variational expressions of the dual kinematic coefficients are obtained.

  12. Effect of Microstructure and Trapping on the Hydrogen Embrittlement Susceptibility of a Ti-Bearing HSLA Steel.

    DTIC Science & Technology

    1984-11-01

    precipitation hardening in 11 microalloyed steels to Ashby-Orowan model. Figure 2-5: Schematic form of environmental cracking kinetics showing three 23...speculation about related composition steel behavior may be attempted. The most logical candidate steels are the variety of HSLA " microalloyed " steels...metallurgical literature relevant to this study. one must first examine the wealth of research which has been conducted on microalloyed HSLA steels in

  13. Ultrasound treatment of centrifugally atomized 316 stainless steel powders

    NASA Astrophysics Data System (ADS)

    Rawers, James C.; McCune, Robert A.; Dunning, John S.

    1991-12-01

    The Bureau of Mines is studying the surface characteristics of rapidly solidified powders and the potential for surface modification of fine powders prior to consolidation. The surface modification and work hardening of fine powders were accomplished by applying high-energy ultrasound to centrifugally atomized austenitic 316 stainless steel powders suspended in liquid media. Cavitation implosion changed the surface morphology, hammering the surface and occasionally fretting off microchips of work-hardened metal. Ultrasound-cavitation work-hardened metal powder surfaces producing a strained, duplex austenite face-centered cubic (fcc)-martensite body-centered tetragonal (bct) phase structure. The amount of work hardening depended upon the quantity of ultrasound energy used, considering both power level and experimental time. Work hardening was relatively independent of the liquid media used.

  14. New electrosurgical ball electrode with nonstick properties

    NASA Astrophysics Data System (ADS)

    Rondinone, Joseph; Brassell, James; Miller, Scott A., III; Thorne, Jonathan O.; Rondinone, David M.; Safabash, Jason; Vega, Felix

    1998-04-01

    A new electrosurgical ball electrode (SilverBulletTM) has been developed for applying radiofrequency (RF) energy to fuse biological and other materials to tissue surfaces. Specifically, the electrode was developed for use in conjunction with the Fusion Medical Technologies, Inc. gelatin patch (RapiSealTM) for use in pulmonary surgery to seal air leaks, and in solid abdominal organ surgeries to provide hemostatic tamponade. The new electrode allows for the application of RF energy in contact mode without the problems of the electrode sticking to the gelatin patch or the underlying tissue. Designed for use with commercially available electrosurgical handpieces, the electrode consists of a stainless steel connector that fits into the hand- piece, and an electrode assembly made from silver that includes a shank region, and a tip extension extending distally from the shank region. The distal tip of the tip extension is rounded and has a length of about 10 mm. The uniqueness of this electrode is the shank region which has a cross sectional area that is larger than the tip extension. The shank region acts as a heat sink to draw away heat from the tip extension while the tip extension itself remains sufficiently small to access desired target sites and display the desired energy transfer properties. In addition to the physical design, the use of silver as the core element provides a material with high electrical and thermal conductivities. The bulk of the electrode is appropriately insulated.

  15. Fate of thermal log type Q balls

    SciTech Connect

    Chiba, Takeshi; Kamada, Kohei; Kasuya, Shinta; Yamaguchi, Masahide

    2010-11-15

    We study time evolution of the Q ball in thermal logarithmic potential using lattice simulations. As the temperature decreases due to the cosmic expansion, the thermal logarithmic term in the potential is eventually overcome by a mass term, and we confirm that the Q ball transforms from the thick-wall type to the thin-wall type for a positive coefficient of radiative corrections to the mass term, as recently suggested. Moreover, we find that the Q ball finally ''melts down'' when the Q-ball solution disappears. We also discuss the effects of this phenomenon on the detectability of gravitational waves from the Q-ball formation.

  16. Effect of Fiber Orientation on Ball Failures Under Rolling-contact Conditions

    NASA Technical Reports Server (NTRS)

    Butler, Robert H; Bear, H Robert; Carter, Thomas L

    1957-01-01

    The rolling-contact fatigue spin rig was used to test bails of a bearing steel at maximum Hertz stresses of 600,000 to 750,000 psi. The effect of fiber orientation was observed with the ball track restricted to passing directly over the poles, coincident with the equator, or randomly around the ball. The polar areas were found to be weaker in fatigue than the nonpolar areas. This resulted in a much greater portion of the failures occurring in the polar areas than would be expected from a homogeneous material. The early failures are discussed.

  17. Micro sized implantable ball lens-based fiber optic probe design

    NASA Astrophysics Data System (ADS)

    Cha, Jaepyeong; Kang, Jin U.

    2014-02-01

    A micro sized implantable ball lens-based fiber optic probe design is described for continuous monitoring of brain activity in freely behaving mice. A prototype uses a 500-micron ball lens and a highly flexible 350-micron-diameter fiber bundle, which are enclosed by a 21G stainless steel sheath. Several types and thickness of brain tissue, consisting of fluorescent probes such as GFP, GCaMP3 calcium indicator, are used to evaluate the performance of the imaging probe. Measured working distance is approximately 400-μm, but is long enough to detect neural activities from cortical and cerebellar tissues of mice brain.

  18. Ceramic Rail-Race Ball Bearings

    NASA Technical Reports Server (NTRS)

    Balzer, Mark A.; Mungas, Greg S.; Peters, Gregory H.

    2010-01-01

    Non-lubricated ball bearings featuring rail races have been proposed for use in mechanisms that are required to function in the presence of mineral dust particles in very low-pressure, dry environments with extended life. Like a conventional ball bearing, the proposed bearing would include an inner and an outer ring separated by balls in rolling contact with the races. However, unlike a conventional ball bearing, the balls would not roll in semi-circular or gothic arch race grooves in the rings: instead, the races would be shaped to form two or more rails (see figure). During operation, the motion of the balls would push dust particles into the spaces between the rails where the particles could not generate rolling resistance for the balls

  19. The secondary hardening phenomenon in strain-hardened MP35N alloy

    SciTech Connect

    Asgari, S.; El-Danaf, E.; Shaji, E.; Kalidindi, S.R.; Doherty, R.D.

    1998-10-09

    Mechanical testing and microscopy techniques were used to investigate the influence of aging on the structure and strengthening of MP35N alloy. It was confirmed that aging the deformed material at 600 C for 4 h provided additional strengthening, here referred to as secondary hardening, in addition to the primary strain hardening. The secondary hardening phenomenon was shown to be distinctly different from typical age hardening processes in that it only occurred in material deformed beyond a certain cold work level. At moderate strains, aging caused a shift in the entire stress-strain curve of the annealed material to higher stresses while at high strains, it produced shear localization and limited work softening. The secondary hardening increment was also found to be grain size dependent. The magnitude of the secondary hardening appeared to be controlled by the flow stress in the strain hardened material. A model is proposed to explain the observations and is supported by direct experimental evidence. The model is based on formation of h.c.p. nuclei through the Suzuki mechanism, that is segregation of solute atoms to stacking faults, on aging the strain hardened material. The h.c.p. precipitates appear to thicken only in the presence of high dislocation density produced by prior cold work.

  20. Hypereutectoid high-speed steels

    SciTech Connect

    Kremnev, L.S.

    1986-01-01

    Half of the tungsten and molybdenum contained in R6M5 and R18 steels is concentrated in the undissolved eutectic carbides hindering austenitic grain gowth in hardening and providing the necessary strength and impact strength. This article describes the tungsten-free low-alloy high-speed steel 11M5F with a chemical composition of 1.03-1.10% C, 5.2-5.7% Mo, 3.8-4.2% Cr, 1.3-1.7% V, 0.3-0.6% Si, and 0.3% Ce. The properties of 11M5F and R6M5 steels are examined and compared. The results of production and laboratory tests of the cutting properties of tools of the steels developed showed their high effectiveness, especially of 11M5F steel with 1% A1. The life of tools of the tungsten-free steels is two or three times greater than the life of tools of R6M5 steel.

  1. Design Features and Initial RF Performance of a Gradient Hardened 17 GHz TW Linac Structure

    SciTech Connect

    Haimson, J.; Mecklenburg, B.

    2009-01-22

    To avoid surface erosion damage and to assist in studying RF breakdown thresholds in 17 GHz TW linac structures, a gradient hardened structure has been fabricated with high temperature brazed and machined stainless steel surfaces located in the peak E-field region of the beam apertures and the peak H-field regions of the input coupler cavity. The microwave design parameters and physical dimensions of this 22 cavity, 120 degree phase advance structure were chosen to allow the high gradient performance to be compared against a similar design all-copper structure that has been tested in a dual ring, power recirculating amplifier system. The final design parameters of the gradient hardened structure are discussed; the influence of stainless steel RF losses on the power buildup of the resonant ring and on the structure gradient distribution are described; waveforms are shown of the unique ability of the power amplifier to rapidly quench RF breakdown discharges in the linac structure by automatically sensing and redirecting the RF source power to a matched load; and preliminary test results during high power RF processing of the gradient hardened linac structure are presented.

  2. Reflections on a Disco Ball

    NASA Astrophysics Data System (ADS)

    Ribeiro, Jair Lúcio Prados

    2016-12-01

    A disco ball is a spherical object covered with small plane mirrors. When light reflects on these mirrors, it is scattered in many directions, producing a novel effect. The mirror globe is usually set to rotate, creating a profusion of moving spots (Fig. 1). In this article, we present a geometrical description of the movement of these spots and an experimental activity to test the model.

  3. Dislocation substructures and nonproportional hardening. [TEM observations under tension-torsion cyclic loading

    SciTech Connect

    Shiinghwa Doong; Socie, D.F.; Robertson, I.M. )

    1990-10-01

    The dislocation substructures created in 1100 aluminum, OFHC copper, and type 304 and 310 stainless steels by in-phase (proportional) and 90 deg out-of-phase (nonproportional) tension-torsion cyclic loading were examined with a transmission-electron microscope. Multislip structures (cells and subgrains) are observed in aluminum under both in-phase and 90 deg out-of-phase tension-torsion loading. For copper and stainless steel, single-slip structures (planar dislocations, matrix veins, and ladders) are observed after proportional loading, whereas multislip structures (cells and labyrinths) are observed after nonproportional loading. The increased cyclic hardening of copper and stainless steels under nonproportional loading is attributed to the change of dislocation substructures. Based on these observations, formulation of a nonproportionality parameter for constitutive modeling is discussed.

  4. Surface Strength of Silicon Nitride in Relation to Rolling Contact Performance Measured on Ball-on-Rod and Modified Four-Ball Tests

    SciTech Connect

    Wang, Wei; Hadfield, M.; Wereszczak, Andrew A

    2010-01-01

    Silicon nitride (Si{sub 3}N{sub 4}) has been used in various rolling contact applications in turbomachinery, automotive and power industry. It is favoured to replace conventional steel due to its low density, low friction, corrosion resistance and good performance under extreme condition. However, a major limitation of its wider application is its high material and machining cost, especially the cost associated with the finishing process. In the present study, a low cost sintered and reaction bonded silicon nitride (SRBSN) is used to study the surface machining effects on its rolling contact performance. Attempt has been made to link the surface strengths of Si{sub 3}N{sub 4} derived from half-rod and C-sphere flexure strength specimens to the rolling contact lifetimes of Si{sub 3}N{sub 4} rod and ball specimens. The rolling contact fatigue tests are carried out on ball-on-rod and modified four ball machines. Three types of surfaces with coarse, fine and conventional finishing conditions are examined. Flexure strength tests on half-rod and C-sphere show an increasing surface strength from specimens with coarse, fine to conventionally machined conditions. During rolling contact fatigue test of as-machined specimens, there are no failures observed on both ball-on-rod and four ball tests after 100 million stress cycles. However, there is a trend of decreasing wear volumes measured on the contact path of rods and balls with coarse, fine and conventional conditions. In four ball test, spall failures are observed on pre-crack specimens. There is a trend of increasing rolling contact fatigue lifetime from pre-cracked specimens with coarse, fine to conventional machining conditions.

  5. On Analytical Solutions to Beam-Hardening

    NASA Astrophysics Data System (ADS)

    Rigaud, G.

    2017-01-01

    When polychromatic X-rays propagate through a material, for instance in computerized tomography (CT), low energy photons are more attenuated resulting in a "harder" beam. The beam-hardening phenomenon breaks the monochromatic radiation model based on the Radon transform giving rise to artifacts in CT reconstructions to the detriment of visual inspection and automated segmentation algorithms. We propose first a simplified analytic representation for the beam-hardening. Besides providing a general understanding of the phenomenon, this model proposes to invert the beam-hardening effect for homogeneous objects leading to classical monochromatic data. For heterogeneous objects, no analytical reconstruction of the density can be derived without more prior information. However, the beam-hardening is shown to be a smooth operation on the data and thus to preserve the encoding of the singularities of the attenuation map within the data. A microlocal analysis encourages the use of contour extraction methods to solve partially the beam-hardening effect even for heterogeneous objects. The application of both methods, exact analytical solution for homogeneous objects and feature extraction for heterogeneous ones, on real data demonstrates their relevancy and efficiency.

  6. Mechanical Behavior and Microstructure Characteristics of Directionally Solidified TWIP Steel

    NASA Astrophysics Data System (ADS)

    Wang, Dan; Wang, Kun; Man, Jianfeng; Yang, Jianzhong; Han, Fusheng

    2016-07-01

    The mechanical behavior and microstructure characteristics of three high Mn austenitic steels prepared by directional solidification at withdrawal rates of 60, 120, and 240 μm s-1 were investigated and compared with common TWIP steel with equiaxed grains. For each steel, the Hollomon analysis, differential C-J analysis, and modified C-J analysis as an alternative method to describe the work-hardening behavior were studied. The directionally solidified samples (DS samples) exhibited higher mechanical properties along the axis, five stages (A, B, C, D, and E) divided on the plot of stain hardening rate vs true strain, and a more stable and uniform deformation feature with larger strain-hardening coefficients when the true strain is over 0.25, in comparison with the common TWIP steel. The modified C-J analysis was found to be the best one for revealing the strain-hardening behavior characterized by several different stages with a definite work-hardening exponent n. In the case of DS samples, the dendrite spacings increase but the morphology becomes simple when decreasing the withdrawal rate. The larger volume fraction of twins and prevalent activation of twin systems, together with the fragmentations of the original grains in a sample solidified at a withdrawal rate of 120 μm s-1, lead to the best mechanical behavior in a medium-to-large strain range.

  7. Ball Screw Actuator Including a Stop with an Integral Guide

    NASA Technical Reports Server (NTRS)

    Wingett, Paul T. (Inventor); Perek, John (Inventor); Geck, Kellan (Inventor)

    2015-01-01

    An actuator includes a housing assembly, a ball nut, a ball screw, and a ball screw stop. The ball nut is rotationally mounted in the housing assembly, is adapted to receive an input torque, and is configured, upon receipt thereof, to rotate and supply a drive force. The ball screw is mounted within the housing assembly and extends through the ball nut. The ball screw has a first end and a second end, and is coupled to receive the drive force from the ball nut. The ball screw is configured, upon receipt of the drive force, to selectively translate between a stow position and a deploy position. The ball screw stop is mounted on the ball screw to translate therewith and is configured to at selectively engage the housing assembly while the ball screw is translating, and engage the ball nut when the ball screw is in the deploy position.

  8. He and H irradiation effects on the nanoindentation hardness of CLAM steel

    NASA Astrophysics Data System (ADS)

    Jiang, Siben; Peng, Lei; Ge, Hongen; Huang, Qunying; Xin, Jingping; Zhao, Ziqiang

    2014-12-01

    In this study, He and H ion irradiation induced hardening behavior of China Low Activation Martensitic (CLAM) steel was investigated, and the influence of Si on irradiation hardening was also examined. CLAM steel with different Si contents, Heat 0912 and Heat 0408D, were irradiated with single He (He concentration range from 0 to 2150 appm) ion beam and He/H dual ion beams. Then nanoindentation tests were applied to evaluate the ion irradiation induced hardening effect. The result of Heat 0912 showed hardening effect would be more serious with higher He concentration, and the trend saturated when He concentration reach 1000 appm. Comparing the result of Heat 0912 and Heat 0408D, higher Si content might improve the resistance to hardening.

  9. Precise timing when hitting falling balls

    PubMed Central

    Brenner, Eli; Driesen, Ben; Smeets, Jeroen B. J.

    2014-01-01

    People are extremely good at hitting falling balls with a baseball bat. Despite the ball's constant acceleration, they have been reported to time hits with a standard deviation of only about 7 ms. To examine how people achieve such precision, we compared performance when there were no added restrictions, with performance when looking with one eye, when vision was blurred, and when various parts of the ball's trajectory were hidden from view. We also examined how the size of the ball and varying the height from which it was dropped influenced temporal precision. Temporal precision did not become worse when vision was blurred, when the ball was smaller, or when balls falling from different heights were randomly interleaved. The disadvantage of closing one eye did not exceed expectations from removing one of two independent estimates. Precision was higher for slower balls, but only if the ball being slower meant that one saw it longer before the hit. It was particularly important to see the ball while swinging the bat. Together, these findings suggest that people time their hits so precisely by using the changing elevation throughout the swing to adjust the bat's movement to that of the ball. PMID:24904380

  10. Phenomenological modeling of hardening and thermal recovery in metals

    NASA Technical Reports Server (NTRS)

    Chan, K. S.; Lindholm, U. S.; Bodner, S. R.

    1988-01-01

    Modeling of hardening and thermal recovery in metals is considered within the context of unified elastic-viscoplastic theories. Specifically, the choices of internal variables and hardening measures, and the resulting hardening response obtained by incorporating saturation-type evolution equations into two general forms of the flow law are examined. Based on the analytical considerations, a procedure for delineating directional and isotropic hardening from uniaxial hardening data has been developed for the Bodner-Partom model and applied to a nickel-base superalloy, B1900 + Hf. Predictions based on the directional hardening properties deduced from the monotonic loading data are shown to be in good agreement with results of cyclic tests.

  11. Modeling of Irradiation Hardening of Polycrystalline Materials

    SciTech Connect

    Li, Dongsheng; Zbib, Hussein M.; Garmestani, Hamid; Sun, Xin; Khaleel, Mohammad A.

    2011-09-14

    High energy particle irradiation of structural polycrystalline materials usually produces irradiation hardening and embrittlement. The development of predict capability for the influence of irradiation on mechanical behavior is very important in materials design for next generation reactors. In this work a multiscale approach was implemented to predict irradiation hardening of body centered cubic (bcc) alpha-iron. The effect of defect density, texture and grain boundary was investigated. In the microscale, dislocation dynamics models were used to predict the critical resolved shear stress from the evolution of local dislocation and defects. In the macroscale, a viscoplastic self-consistent model was applied to predict the irradiation hardening in samples with changes in texture and grain boundary. This multiscale modeling can guide performance evaluation of structural materials used in next generation nuclear reactors.

  12. Radiation Hardened Electronics for Space Environments (RHESE)

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Adams, James H.; Frazier, Donald O.; Patrick, Marshall C.; Watson, Michael D.; Johnson, Michael A.; Cressler, John D.; Kolawa, Elizabeth A.

    2007-01-01

    Radiation Environmental Modeling is crucial to proper predictive modeling and electronic response to the radiation environment. When compared to on-orbit data, CREME96 has been shown to be inaccurate in predicting the radiation environment. The NEDD bases much of its radiation environment data on CREME96 output. Close coordination and partnership with DoD radiation-hardened efforts will result in leveraged - not duplicated or independently developed - technology capabilities of: a) Radiation-hardened, reconfigurable FPGA-based electronics; and b) High Performance Processors (NOT duplication or independent development).

  13. Thermoelastic constitutive equations for chemically hardening materials

    NASA Technical Reports Server (NTRS)

    Shaffer, B. W.; Levitsky, M.

    1974-01-01

    Thermoelastic constitutive equations are derived for a material undergoing solidification or hardening as the result of a chemical reaction. The derivation is based upon a two component model whose composition is determined by the degree of hardening, and makes use of strain-energy considerations. Constitutive equations take the form of stress rate-strain rate relations, in which the coefficients are time-dependent functions of the composition. Specific results are developed for the case of a material of constant bulk modulus which undergoes a transition from an initial liquidlike state into an isotropic elastic solid. Potential applications are discussed.

  14. 'Work-Hardenable' Ductile Bulk Metallic Glass

    SciTech Connect

    Das, Jayanta; Eckert, Juergen; Tang Meibo; Wang Weihua; Kim, Ki Buem; Baier, Falko; Theissmann, Ralf

    2005-05-27

    Usually, monolithic bulk metallic glasses undergo inhomogeneous plastic deformation and exhibit poor ductility (<1%) at room temperature. We present a new class of bulk metallic glass, which exhibits high strength of up to 2265 MPa together with extensive 'work hardening' and large ductility of 18%. Significant increase in the flow stress was observed during deformation. The 'work-hardening' capability and ductility of this class of metallic glass is attributed to a unique structure correlated with atomic-scale inhomogeneity, leading to an inherent capability of extensive shear band formation, interactions, and multiplication of shear bands.

  15. Fluid Mechanics of Cricket and Tennis Balls

    NASA Astrophysics Data System (ADS)

    Mehta, Rabindra D.

    2009-11-01

    Aerodynamics plays a prominent role in defining the flight of a ball that is struck or thrown through the air in almost all ball sports. The main interest is in the fact that the ball can often deviate from its initial straight path, resulting in a curved, or sometimes an unpredictable, flight path. It is particularly fascinating that that not all the parameters that affect the flight of a ball are always under human influence. Lateral deflection in flight, commonly known as swing, swerve or curve, is well recognized in cricket and tennis. In tennis, the lateral deflection is produced by spinning the ball about an axis perpendicular to the line of flight, which gives rise to what is commonly known as the Magnus effect. It is now well recognized that the aerodynamics of sports balls are strongly dependent on the detailed development and behavior of the boundary layer on the ball's surface. A side force, which makes a ball curve through the air, can also be generated in the absence of the Magnus effect. In one of the cricket deliveries, the ball is released with the seam angled, which trips the laminar boundary layer into a turbulent state on that side. The turbulent boundary layer separates relatively late compared to the laminar layer on the other side, thereby creating a pressure difference and hence side force. The fluid mechanics of a cricket ball become very interesting at the higher Reynolds numbers and this will be discussed in detail. Of all the round sports balls, a tennis ball has the highest drag coefficient. This will be explained in terms of the contribution of the ``fuzz" drag and how that changes with Reynolds number and ball surface wear. It is particularly fascinating that, purely through historical accidents, small disturbances on the ball surface, such as the stitching on cricket balls and the felt cover on tennis balls are all about the right size to affect boundary layer transition and development in the Reynolds numbers of interest. The fluid

  16. Numerical simulation of induction hardening of a cylindrical part based on multi-physics coupling

    NASA Astrophysics Data System (ADS)

    Tong, Daming; Gu, Jianfeng; Totten, George Edward

    2017-04-01

    An induction hardening process was simulated based on an electromagnetic-thermal-transformation coupled numerical model. Calculation of the microstructure fraction was introduced using a coupled electromagnetic-thermal field during heating and the temperature field of the subsequent cooling process. The isoconversional method was used to formulate the austenitization process during heating, model parameters were determined by continuous heating dilatometric curves, and JMAK and K–M equations were adopted to calculate the fraction of new phases formed during cooling. The temperature and microstructure evolution in a cylindrical part of JIS-SCM440 steel were simulated during the induction hardening process and the simulated temperature and final microstructure distribution fit well with experimental data. Simulation results also showed that the free cooling prior to spray quenching could be optimized to decrease the temperature gradient in the surface layer to avoid decomposition of austenite into non-martensite microstructure.

  17. Hardness of Carburized Surfaces in 316LN Stainless Steel after Low Temperature Neutron Irradiation

    SciTech Connect

    Byun, TS

    2005-01-31

    A proprietary surface carburization treatment is being considered to minimize possible cavitation pitting of the inner surfaces of the stainless steel target vessel of the SNS. The treatment gives a large supersaturation of carbon in the surface layers and causes substantial hardening of the surface. To answer the question of whether such a hardened layer will remain hard and stable during neutron irradiation, specimens of the candidate materials were irradiated in the High Flux Isotope Reactor (HFIR) to an atomic displacement level of 1 dpa. Considerable radiation hardening occurred in annealed 316LN stainless steel and 20% cold rolled 316LN stainless steel, and lesser radiation hardening in Kolsterised layers on these materials. These observations coupled with optical microscopy examinations indicate that the carbon-supersaturated layers did not suffer radiation-induced decomposition and softening.

  18. Mössbauer study of EUROFER and VVER steel reactor materials

    NASA Astrophysics Data System (ADS)

    Kuzmann, E.; Horváth, Á.; Alves, L.; Silva, J. F.; Gomes, U.; Souza, C.; Homonnay, Z.

    2013-04-01

    57Fe Mössbauer spectroscopy and X-ray diffractometry were used to study EUROFER or VVER ferritic reactor steels mechanically alloyed with TaC or NbC. Significant changes were found in the Mössbauer spectra and in the corresponding hyperfine field distributions between the ball milled pure steel and that alloyed with TaC or NbC. Spectral differences were also found in the case of use of same carbides with different origin, too. The observed spectral changes as an effect of ball milling of the reactor material steels with carbides can be associated with change in short range order of the constituents of steel.

  19. A Study on the Effects of Ball Defects on the Fatigue Life in Hybrid Bearings

    NASA Technical Reports Server (NTRS)

    Tang, Ching-Yao; Foerster, Chad E.; O'Brien, Michael J.; Hardy, Brian S.; Goyal, Vinay K.; Nelson, Benjamin A.; Robinson, Ernest Y.; Ward, Peter C.; Hilton, Michael R.

    2014-01-01

    Hybrid ball bearings using silicon nitride ceramic balls with steel rings are increasingly being used in space mechanism applications due to their high wear resistance and long rolling contact fatigue life. However, qualitative and quantitative reports of the effects of ball defects that cause early fatigue failure are rare. We report on our approach to study these effects. Our strategy includes characterization of defects encountered in use, generation of similar defects in a laboratory setting, execution of full-scale bearing tests to obtain lifetimes, post-test characterization, and related finite-element modeling to understand the stress concentration of these defects. We have confirmed that at least one type of defect of appropriate size can significantly reduce fatigue life. Our method can be used to evaluate other defects as they occur or are encountered.

  20. Structural dynamic analysis of a ball joint

    NASA Astrophysics Data System (ADS)

    Hwang, Seok-Cheol; Lee, Kwon-Hee

    2012-11-01

    Ball joint is a rotating and swiveling element that is typically installed at the interface between two parts. In an automobile, the ball joint is the component that connects the control arms to the steering knuckle. The ball joint can also be installed in linkage systems for motion control applications. This paper describes the simulation strategy for a ball joint analysis, considering manufacturing process. Its manufacturing process can be divided into plugging and spinning. Then, the interested responses is selected as the stress distribution generated between its ball and bearing. In this paper, a commercial code of NX DAFUL using an implicit integration method is introduced to calculate the response. In addition, the gap analysis is performed to investigate the fitness, focusing on the response of the displacement of a ball stud. Also, the optimum design is suggested through case studies.

  1. Ball feeder for replenishing evaporator feed

    DOEpatents

    Felde, David K.; McKoon, Robert H.

    1993-01-01

    Vapor source material such as uranium, which is to be dropped into a melt in an evaporator, is made into many balls of identical diameters and placed inside a container. An elongated sloping pipe is connected to the container and leads to the evaporator such that these balls can travel sequentially therealong by gravity. A metering valve in this pipe for passing these balls one at a time is opened in response to a signal when it is ascertained by a detector that there is a ball ready to be passed. A gate in the pipe near the evaporator momentarily stops the motion of the traveling ball and is then opened to allow the ball drop into the melt at a reduced speed.

  2. Ball feeder for replenishing evaporator feed

    DOEpatents

    Felde, D.K.; McKoon, R.H.

    1993-03-23

    Vapor source material such as uranium, which is to be dropped into a melt in an evaporator, is made into many balls of identical diameters and placed inside a container. An elongated sloping pipe is connected to the container and leads to the evaporator such that these balls can travel sequentially therealong by gravity. A metering valve in this pipe for passing these balls one at a time is opened in response to a signal when it is ascertained by a detector that there is a ball ready to be passed. A gate in the pipe near the evaporator momentarily stops the motion of the traveling ball and is then opened to allow the ball drop into the melt at a reduced speed.

  3. Apparatus Would Measure Temperatures Of Ball Bearings

    NASA Technical Reports Server (NTRS)

    Gibson, John C.; Fredricks, Thomas H.

    1995-01-01

    Rig for testing ball bearings under radial and axial loads and measuring surface temperatures undergoing development. Includes extensible thermocouples: by means of bellows as longitudinal positioners, thermocouples driven into contact with bearing balls to sense temperatures immediately after test run. Not necessary to disassemble rig or to section balls to obtain indirect indications of maximum temperatures reached. Thermocouple measurements indicate temperatures better than temperature-sensitive paints.

  4. Multifractal properties of ball milling dynamics

    SciTech Connect

    Budroni, M. A. Pilosu, V.; Rustici, M.; Delogu, F.

    2014-06-15

    This work focuses on the dynamics of a ball inside the reactor of a ball mill. We show that the distribution of collisions at the reactor walls exhibits multifractal properties in a wide region of the parameter space defining the geometrical characteristics of the reactor and the collision elasticity. This feature points to the presence of restricted self-organized zones of the reactor walls where the ball preferentially collides and the mechanical energy is mainly dissipated.

  5. NEW APPROACHES: The way balls bounce

    NASA Astrophysics Data System (ADS)

    Bridge, N. James

    1998-05-01

    The bounce of a ball is a good topic for investigation at either GCSE or A-level. At King's School Canterbury pupils have experimented with both squash balls and inflatable play balls, varying the drop height, pressure and temperature and measuring the effect on bounce height, contact area and contact time. Worthwhile predictions can be made from quite simple theory and the experimental results provide ample opportunities for discussion and evaluation.

  6. Whitey Swagelok SCHe Ball Valves Provide Isolation between SCHe Purge Lines C and D and the Process Vent

    SciTech Connect

    VAN KATWIJK, C.

    2000-06-21

    These valves are 1/4 inch ball valves fabricated of 316 stainless steel. Packing is TFE (standard). They provide an isolation function between SCHe Purge Line C, (PV-V-*079), and Purge Line D, (PV-V-*080), and the Process Vent.

  7. 77 FR 21527 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-10

    ... proprietary equivalents; (4) abrasion-resistant steels (i.e., USS AR 400, USS AR 500); (5) products made to ASTM A202, A225, A514 grade S, A517 grade S, or their proprietary equivalents; (6) ball bearing steels... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From the...

  8. Experimental study of self-compacted concrete in hardened state

    NASA Astrophysics Data System (ADS)

    Parra Costa, Carlos Jose

    The main aim of this work is to investigate the hardened behaviour of Self-Compacting Concrete (SCC). Self compacting Concrete is a special concrete that can flow in its gravity and fill in the formwork alone to its self-weight, passing through the bars and congested sections without the need of any internal or external vibration, while maintaining adequate homogeneity. SCC avoids most of the materials defects due to bleeding or segregation. With regard to its composition, SCC consists of the same components as traditional vibrated concrete (TC), but in different proportions. Thus, the high amount of superplasticizer and high powder content have to taken into account. The high workability of SCC does not allow to use traditional methods for measuring the fresh state properties, so new tests has developed (slump-flow, V-funnel, L-box, and others). The properties of the hardened SCC, which depend on the mix design, should be different from traditional concrete. In order to study the possible modifications of SCC hardened state properties, a review of the bibliography was done. The state of art was focused on the mechanical behaviour (compressive strength, tension strength and elastic modulus), on bond strength of reinforcement steel, and on material durability. The experimental program consisted in the production of two types of concretes: Self-Compacting Concrete and Traditional Concrete. Four different dosages was made with three different water/cement ratio and two strength types of Portland cement, in order to cover the ordinary strength used in construction. Based on this study it can be concluded that compressive strength of SCC and TC are similar (the differences are lesser than 10%), whereas the tensile strength of TC are up to 18% higher. The values of elastic modulus of both concrete are similar. On the other hand, in the ultimate state the bond strength of SCC and TC is similar, although SCC shows higher bond stiffness in the serviceability state (initial

  9. Development of ball bearings with solid film for high-vacuum, high-temperature, high-speed application

    NASA Astrophysics Data System (ADS)

    Ogawa, Takashi; Konishi, Kazuaki; Aihara, Satoru; Sawamoto, Takeshi

    1993-04-01

    This paper describes the experimental results of long-life solid lubricated ball bearings tested under high-vacuum of 10 exp -4 Pa, high-temperature of 300 C, and high-speed (9000 rpm) conditions. For full ball-type bearings, the thin soft metals, either Ag or Pb, which were coated on the races and balls, appeared to have good torque properties. However, the durability of such bearings was less than 300 hours. The transfer films from the lamellar solid MoS2 and metal composite retainers improved the torque and wear properties. For ceramic, i.e., silicon nitride, balls used with steel rings, wear occurred on the inner rings. All ceramic bearings with composite retainers showed improved torque and wear properties.

  10. Telescoping magnetic ball bar test gage

    DOEpatents

    Bryan, J.B.

    1982-03-15

    A telescoping magnetic ball bar test gage for determining the accuracy of machine tools, including robots, and those measuring machines having non-disengagable servo drives which cannot be clutched out. Two gage balls are held and separated from one another by a telescoping fixture which allows them relative radial motional freedom but not relative lateral motional freedom. The telescoping fixture comprises a parallel reed flexure unit and a rigid member. One gage ball is secured by a magnetic socket knuckle assembly which fixes its center with respect to the machine being tested. The other gage ball is secured by another magnetic socket knuckle assembly which is engaged or held by the machine in such manner that the center of that ball is directed to execute a prescribed trajectory, all points of which are equidistant from the center of the fixed gage ball. As the moving ball executes its trajectory, changes in the radial distance between the centers of the two balls caused by inaccuracies in the machine are determined or measured by a linear variable differential transformer (LVDT) assembly actuated by the parallel reed flexure unit. Measurements can be quickly and easily taken for multiple trajectories about several different fixed ball locations, thereby determining the accuracy of the machine.

  11. Telescoping magnetic ball bar test gage

    DOEpatents

    Bryan, J.B.

    1984-03-13

    A telescoping magnetic ball bar test gage for determining the accuracy of machine tools, including robots, and those measuring machines having non-disengageable servo drives which cannot be clutched out is disclosed. Two gage balls are held and separated from one another by a telescoping fixture which allows them relative radial motional freedom but not relative lateral motional freedom. The telescoping fixture comprises a parallel reed flexure unit and a rigid member. One gage ball is secured by a magnetic socket knuckle assembly which fixes its center with respect to the machine being tested. The other gage ball is secured by another magnetic socket knuckle assembly which is engaged or held by the machine in such manner that the center of that ball is directed to execute a prescribed trajectory, all points of which are equidistant from the center of the fixed gage ball. As the moving ball executes its trajectory, changes in the radial distance between the centers of the two balls caused by inaccuracies in the machine are determined or measured by a linear variable differential transformer (LVDT) assembly actuated by the parallel reed flexure unit. Measurements can be quickly and easily taken for multiple trajectories about several different fixed ball locations, thereby determining the accuracy of the machine. 3 figs.

  12. Telescoping magnetic ball bar test gage

    DOEpatents

    Bryan, James B.

    1984-01-01

    A telescoping magnetic ball bar test gage for determining the accuracy of machine tools, including robots, and those measuring machines having non-disengageable servo drives which cannot be clutched out. Two gage balls (10, 12) are held and separated from one another by a telescoping fixture which allows them relative radial motional freedom but not relative lateral motional freedom. The telescoping fixture comprises a parallel reed flexure unit (14) and a rigid member (16, 18, 20, 22, 24). One gage ball (10) is secured by a magnetic socket knuckle assembly (34) which fixes its center with respect to the machine being tested. The other gage ball (12) is secured by another magnetic socket knuckle assembly (38) which is engaged or held by the machine in such manner that the center of that ball (12) is directed to execute a prescribed trajectory, all points of which are equidistant from the center of the fixed gage ball (10). As the moving ball (12) executes its trajectory, changes in the radial distance between the centers of the two balls (10, 12) caused by inaccuracies in the machine are determined or measured by a linear variable differential transformer (LVDT) assembly (50, 52, 54, 56, 58, 60) actuated by the parallel reed flexure unit (14). Measurements can be quickly and easily taken for multiple trajectories about several different fixed ball (10) locations, thereby determining the accuracy of the machine.

  13. Mathematical Modeling and Simulation of Hardness of Quenched and Tempered Steel

    NASA Astrophysics Data System (ADS)

    Smoljan, Božo; Iljkić, Dario; Totten, George E.

    2015-12-01

    A mathematical model and expressions for hardness prediction were established, where quenched and tempered steel hardness is predicted based on as-quenched hardness of steel. Hardenability properties of steel are included in the model to achieve a more precise prediction of quenched and tempered steel hardness. Prediction of the as-quenched hardness of steel is based on the relationship between as-quenched hardness and the characteristic cooling time from 1073 K to 773 K (800 °C to 500 °C) ( t 8/5). The model was used to simulate the hardness of a quenched and tempered steel workpieces.

  14. Effect of ball geometry on endurance limit in bending of drilled balls

    NASA Technical Reports Server (NTRS)

    Munson, H. E.

    1975-01-01

    Four designs of drilled (cylindrically hollow) balls were tested for resistance to bending fatigue. Bending fatigue has been demonstrated to be a limiting factor in previous evaluations of the drilled ball concept. A web reinforced drilled ball was most successful in resisting bending fatigue. Another design of through drilled design, involving a heavier wall than the standard reference ball, also showed significant improvement in resistance to bending fatigue.

  15. The Soccer-Ball Problem

    NASA Astrophysics Data System (ADS)

    Hossenfelder, Sabine

    2014-07-01

    The idea that Lorentz-symmetry in momentum space could be modified but still remain observer-independent has received quite some attention in the recent years. This modified Lorentz-symmetry, which has been argued to arise in Loop Quantum Gravity, is being used as a phenomenological model to test possibly observable effects of quantum gravity. The most pressing problem in these models is the treatment of multi-particle states, known as the 'soccer-ball problem'. This article briefly reviews the problem and the status of existing solution attempts.

  16. Two-ball Newton's cradle.

    PubMed

    Glendinning, Paul

    2011-12-01

    Newton's cradle for two balls with Hertzian interactions is considered as a hybrid system, and this makes it possible to derive return maps for the motion between collisions in an exact form despite the fact that the three-halves interaction law cannot be solved in closed form. The return maps depend on a constant whose value can only be determined numerically, but solutions can be written down explicitly in terms of this parameter, and we compare this with the results of simulations. The results are in fact independent of the details of the interaction potential.

  17. Strain hardening in bent copper foils

    NASA Astrophysics Data System (ADS)

    Hayashi, Ichiro; Sato, Masumi; Kuroda, Mitsutoshi

    2011-09-01

    A series of systematic tensile and microbend tests were conducted on copper foil specimens with different thicknesses. The specimens were made of a copper foil having almost unidirectional crystal orientations that was considered to be nearly single-crystal. In order to investigate the effects of slip system interactions, two different crystal orientations relative to the tensile direction were considered in the tests: one is close to coplanar double-slip orientation, and the other is close to the ideal cube orientation (the tensile direction nearly coincides to [0 0 1]) that yields multi-planar multi-slip deformation. We extended the microbend test method to include the reversal of bending, and we attempted to divide the total amount of strain-hardening into isotropic and kinematic hardening components. In the tensile tests, no systematic tendency of size dependence was observed. In the microbend tests, size-dependent kinematic hardening behavior was observed for both the crystal orientations, while size dependence of isotropic hardening was observed only for the multi-planar multi-slip case. We introduce an extended crystal plasticity model that accounts for the effects of the geometrically necessary dislocations (GNDs), which correspond to the spatial gradients of crystallographic slips. Through numerical simulations performed using the model, the origin of the size-dependent behavior observed in the microbend tests is discussed.

  18. SEU hardening of CMOS memory circuit

    NASA Technical Reports Server (NTRS)

    Whitaker, S.; Canaris, J.; Liu, K.

    1990-01-01

    This paper reports a design technique to harden CMOS memory circuits against Single Event Upset (SEU) in the space environment. A RAM cell and Flip Flop design are presented to demonstrate the method. The Flip Flop was used in the control circuitry for a Reed Solomon encoder designed for the Space Station.

  19. [Microstructural changes in hardened beans (Phaseolus vulgaris)].

    PubMed

    Mujica, Maria Virginia; Granito, Marisela; Soto, Naudy

    2015-06-01

    (Phaseolus vulgaris). The hardening of Phaseolus vulgaris beans stored at high temperature and high relative humidity is one of the main constraints for consumption. The objective of this research was to evaluate by scanning electron microscopy, structural changes in cotyledons and testa of the hardened beans. The freshly harvested grains were stored for twelve months under two conditions: 5 ° C-34% RH and 37 ° C-75% RH, in order to promote hardening. The stored raw and cooked grains were lyophilized and fractured. The sections of testa and cotyledons were observed in an electron microscope JSM-6390. After twelve months, grains stored at 37 ° C-75% RH increased their hardness by 503%, whereas there were no significant changes in grains stored at 5 ° C-34% RH. At the microstructural level, the cotyledons of the raw grains show clear differences in appearance of the cell wall, into the intercellular space size and texture matrix protein. There were also differences in compaction of palisade and sub-epidermal layer in the testa of raw grains. After cooking, cotyledon cells of the soft grains were well separated while these ofhard grains were seldom separated. In conclusion, the found differences in hard and soft grains showed a significant participation of both structures, cotyledons and testa, in the grains hardening.

  20. Effect of Ball Size and Ball to Powder Ratio Variation on Crystallite Size and Formation of Nanocrystalline Materials in Planetary Ball Mill

    NASA Astrophysics Data System (ADS)

    Salili, S. M.; Ataie, A.; Sadighi, Z.

    2011-12-01

    The variation of ball size in a planetary ball mill (PBM) was studied in terms of its effect on the specific impact energy of balls as a result of ball to ball and ball to vial collision calculated through a computer simulation. The mean crystallite size of calcium carbonate in the course of milling as well as the required time for obtaining a thoroughly formed calcium carbonate was also analyzed with variation in ball size and ball to powder mass ratio (BPR). The crystallite size and formation time of calcium carbonate changed as ball size and BPR varied. Based on XRD results it was found that a ball to powder mass ratio of 20:1 required a shorter time for the formation of nano-crystalline calcium carbonate. Moreover, it has been seen that the presence of randomness in choosing ball sizes leads to finer crystallite sizes.

  1. 'Fire hardening' spear wood does slightly harden it, but makes it much weaker and more brittle.

    PubMed

    Ennos, Antony Roland; Chan, Tak Lok

    2016-05-01

    It is usually assumed that 'fire hardening' the tips of spears, as practised by hunter-gatherers and early Homo spp., makes them harder and better suited for hunting. This suggestion was tested by subjecting coppiced poles of hazel to a fire-hardening process and comparing their mechanical properties to those of naturally seasoned poles. A Shore D hardness test showed that fire treatment slightly increased the hardness of the wood, but flexural and impact tests showed that it reduced the strength and work of fracture by 30% and 36%, respectively. These results suggest that though potentially slightly sharper and more durable, fire-hardened tips would actually be more likely to break off when used, as may have been the case with the earliest known wooden tool, the Clacton spear. Fire might first have been used to help sharpen the tips of spears, and fire-hardening would have been a mostly negative side effect, not its primary purpose.

  2. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 7 Agriculture 3 2012-01-01 2012-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  3. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  4. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 3 2013-01-01 2013-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  5. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 3 2014-01-01 2014-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  6. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 3 2011-01-01 2011-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  7. Cyclic strength of steel 16Kh3NVFBM-Sh (VKS-5) after vacuum carburizing

    NASA Astrophysics Data System (ADS)

    Ryzhov, N. M.; Fakhurtdinov, R. S.; Smirnov, A. E.

    2010-07-01

    Cyclic strength of steel 16Kh3NVFMB-Sh is studied after vacuum and gas carburizing. It is shown that the fatigue resistance of the steel hardened by the method of vacuum carburizing is higher. The thickness of the layer and the concentration of carbon on the surface at which the cyclic endurance is the highest are determined.

  8. Stainless Steel Permeability

    SciTech Connect

    Buchenauer, Dean A.; Karnesky, Richard A.

    2015-09-01

    An understanding of the behavior of hydrogen isotopes in materials is critical to predicting tritium transport in structural metals (at high pressure), estimating tritium losses during production (fission environment), and predicting in-vessel inventory for future fusion devices (plasma driven permeation). Current models often assume equilibrium diffusivity and solubility for a class of materials (e.g. stainless steels or aluminum alloys), neglecting trapping effects or, at best, considering a single population of trapping sites. Permeation and trapping studies of the particular castings and forgings enable greater confidence and reduced margins in the models. For FY15, we have continued our investigation of the role of ferrite in permeation for steels of interest to GTS, through measurements of the duplex steel 2507. We also initiated an investigation of the permeability in work hardened materials, to follow up on earlier observations of unusual permeability in a particular region of 304L forgings. Samples were prepared and characterized for ferrite content and coated with palladium to prevent oxidation. Issues with the poor reproducibility of measurements at low permeability were overcome, although the techniques in use are tedious. Funding through TPBAR and GTS were secured for a research grade quadrupole mass spectrometer (QMS) and replacement turbo pumps, which should improve the fidelity and throughput of measurements in FY16.

  9. Tribological and corrosion behaviors of carburized AISI 4340 steel

    NASA Astrophysics Data System (ADS)

    Thong-on, Atcharawadi; Boonruang, Chatdanai

    2016-01-01

    AISI 4340 steel is widely used in automotive and aircraft industries as gear components. In such applications, surface hardening processes such as carburizing are required in order to improve the life time of the components. There are many studies showing the tribological behavior of the carburized steel, but the corrosion behavior has not yet been clarified. This paper reports on both tribological and corrosion behaviors of the carburized AISI 4340 steel. Factor associated with carburizing, such as the quantities of deposited carbon, dissolved carbon, and formed Cr23C6 and Fe3C, affect the tribological and corrosion behaviors of the steel by improving hardness, friction, lubrication, and wear resistance; but corrosion resistance is reduced. The dissolved carbon affects the formation of the oxide layer of the carburized steel, by obstructing the continuous oxide layer formation and by decreasing the chromium content of the steel, leading to the decrease in the corrosion resistance of the steel.

  10. Effects of process control agent on the synthesis of AIN-carbon nanotube by ball-milling.

    PubMed

    Nam, Hye Rim; Kim, Young Jin; Ahn, Jung-Ho

    2013-09-01

    Aluminum and its alloy are of importance due to high specific strength. In particular, aluminum matrix composites have good corrosion resistance and mechanical property at high temperatures. However, enhanced mechanical strength and wear resistance via proper heat treatments are strongly required for many structural applications. For this purpose, we synthesized carbon nanotube (CNT)-reinforced aluminum matrix composites by employing a new method. We employed controlled ball-milling and sintering: the use of some specific process control agents (PCAs) for ball-milling and sintering in a specific atmosphere. The use of our PCAs was beneficial both for homogeneous mixing and for the formation of hard dispersoids. Hardened layers was formed at the surface of the present aluminum-CNT composites as a result of reaction of aluminum with PCAs and nitrogen in the processing atmosphere. The resulting materials after sintering showed interesting mechanical properties, combined with surface hardening. The hardening mainly stems from the formation of Al-N-O phase at the surface of specimens.

  11. Soccer Ball Lift Coefficients via Trajectory Analysis

    ERIC Educational Resources Information Center

    Goff, John Eric; Carre, Matt J.

    2010-01-01

    We performed experiments in which a soccer ball was launched from a machine while two high-speed cameras recorded portions of the trajectory. Using the trajectory data and published drag coefficients, we extracted lift coefficients for a soccer ball. We determined lift coefficients for a wide range of spin parameters, including several spin…

  12. Using Ruby Balls As Fiducial Marks

    NASA Technical Reports Server (NTRS)

    Painter, Nance M.

    1990-01-01

    Combination of basic and advanced techniques yields new capability for inspection. In new technique, surface first inspected with fluorescent penetrant dye to reveal flaws. Ruby ball of known diameter placed near flaw having to be measured. Flaw and ball observed through magnifying video system that can "freeze" image.

  13. NCI and Leidos Play Ball | Poster

    Cancer.gov

    By Carolynne Keenan, Contributing Writer The ping of an aluminum bat off a ball or the thump of a pop-up fly ball caught in a glove are two sounds familiar to baseball fans. Slow-pitch softball sounds—like those in the August game between mixed teams of NCI and Leidos Biomedical Research (formerly SAIC-Frederick) players—are similar.

  14. Slurry Erosion Studies on Surface Modified 13Cr-4Ni Steels: Effect of Angle of Impingement and Particle Size

    NASA Astrophysics Data System (ADS)

    Manisekaran, T.; Kamaraj, M.; Sharrif, S. M.; Joshi, S. V.

    2007-10-01

    Hydroturbine steels, such as 13Cr-4Ni martensitic steels, are generally subjected to heavy-erosive wear and loss of efficiency due to solid particulate entrainment in the water. Surface-modified steels have proven to give better performance in terms of erosive wear resistance. In the present study, an attempt is made to investigate the effect of angle of impingement and particle size on slurry-jet erosion behavior of pulsed plasma nitrided and laser hardened 13Cr-4Ni steels. Laser hardening process has shown good performance at all angles of impingement due to martensitic transformation of retained austenite. Plastic deformation mode of material removal was also an evident feature of all laser-hardened surface damage locations. However, pulsed-plasma nitrided steels have exhibited chip formation and micro-cutting mode of erosive wear. Erosion with 150-300 μm size was twice compared to 150 μm size slurry particulates.

  15. The Effect of Stress and TiC Coated Balls on Lubricant Lifetimes Using a Vacuum Ball-on-Plate Rolling Contact Tribometer

    NASA Technical Reports Server (NTRS)

    Jones, William R., Jr.; Jansen, Mark J.; Helmick, Larry H.; Nguyen, QuynhGiao; Wheeler, Donald R.; Voving, Hans J.

    1999-01-01

    A vacuum ball-on-plate rolling contact tribometer was used to determine the relative lifetimes of a perfluoropolyether (Krytox 143 AC) on 440C stainless steel. The effect of mean Hertzian stresses (0.75, 1.0, 1.5 and 2.0 GPa) and the use of TiC coated balls on lubricant lifetime was studied. Other conditions included: approximately 100 rpm, approximately 50 micrograms of lubricant, an initial vacuum level of less than 1.0 x 1O(exp -8) Torr, and room temperature (approximately 23 C). increasing the mean Hertzian stress from 0.75 to 2.0 GPa results in an exponential decrease in lubricant lifetime for both material combinations. However. substituting a TiC ball for the 440C ball quadrupled lifetime at low stress levels (0.75 and 1.0 GPa) and doubled life at higher stresses (1.5 and 2.0 GPa). The reduced reactivity of the TiC surface with the PFPE lubricant is considered to be the reason for this enhancement. Decreasing lifetime with increasing stress levels correlated well with energy dissipation calculations.

  16. The Effect of Stress and TiC Coated Balls on Lubricant Lifetimes Using a Vacuum Ball-on-Plate Rolling Contact Tribometer

    NASA Technical Reports Server (NTRS)

    Jones, William R., Jr.; Jansen, Mark J.; Helmick, Larry H.; Nguyen, QuynhGiao; Wheeler, Donald R.; Boving, Hans J.

    1999-01-01

    A vacuum ball-on-plate rolling contact tribometer was used to determine the relative lifetimes of a perfluoropolyether (Krytox 143 AC) on 440C stainless steel. The effect of mean Hertzian stresses (0.75, 1.0, 1.5, and 2.0 GPa) and the use of TiC-coated balls on lubricant lifetime was studied. Other conditions included: 100 rpm, 50 micro-g of lubricant, an initial vacuum level of less than 1.0 x 10(exp -8) Torr, and room temperature (23 C). Increasing the mean Hertzian stress from 0.75 to 2.0 GPa results in an exponential decrease in lubricant lifetime for both material combinations. However, substituting a TiC ball for the 440C ball quadrupled lifetime at low stress levels (0.75 and 1.0 GPa) and doubled life at higher stresses (1.5 and 2.0 GPa). The reduced reactivity of the TiC surface with the PFPE lubricant is considered to be the reason for this enhancement. Decreasing lifetime with increasing stress levels correlated well with energy dissipation calculations.

  17. Structural heredity influence upon principles of strain wave hardening

    NASA Astrophysics Data System (ADS)

    Kiricheck, A. V.; Barinov, S. V.; Yashin, A. V.

    2017-02-01

    It was established experimentally that by penetration of a strain wave through material hardened not only the technological modes of processing, but also a technological heredity - the direction of the fibers of the original macrostructure have an influence upon the diagram of microhardness. By penetration of the strain wave along fibers, the degree of hardening the material is less, however, a product is hardened throughout its entire section mainly along fibers. In the direction of the strain waves across fibers of the original structure of material, the degree of material hardening is much higher, the depth of the hardened layer with the degree of hardening not less than 50% makes at least 3 mm. It was found that under certain conditions the strain wave can completely change the original structure of the material. Thus, a heterogeneously hardened structure characterized by the interchange of harder and more viscous areas is formed, which is beneficial for assurance of high operational properties of material.

  18. Ready for the Cosmic Ball

    NASA Technical Reports Server (NTRS)

    2006-01-01

    Something appears to be peering through a shiny red mask, in this new false-colored image from NASA's Spitzer Space Telescope. The mysterious blue eyes are actually starlight from the cores of two merging galaxies, called NGC 2207 and IC 2163. The mask is the galaxies' dusty spiral arms.

    NGC 2207 and IC 2163 recently met and began a sort of gravitational tango about 40 million years ago. The two galaxies are tugging at each other, stimulating new stars to form. Eventually, this cosmic ball will come to an end, when the galaxies meld into one. The dancing duo is located 140 million light-years away in the Canis Major constellation.

    The Spitzer image reveals that the galactic mask is adorned with strings of pearl-like beads. These dusty clusters of newborn stars, called 'beads on a string' by astronomers, appear as white balls throughout the arms of both galaxies. They were formed when the galaxies first interacted, forcing dust and gas to clump together into colonies of stars.

    This type of beading has been seen before in other galaxies, but it took Spitzer's infrared eyes to identify them in NGC 2207 and IC 2163. Spitzer was able to see the beads because the stars inside heat up surrounding dust, which then radiates with infrared light.

    The biggest bead lighting up the left side of the mask is also the densest. In fact, some of its central stars might have merged to form a black hole. (Now, that would be quite the Mardi Gras mask!)

    This picture, taken by Spitzer's infrared array camera, is a four-channel composite. It shows light with wavelengths of 3.6 microns (blue); 4.5 microns (green); and 5.8 and 8.0 microns (red). The contribution from starlight (measured at 3.6 microns) has been subtracted from the 5.8- and 8-micron channels to enhance the visibility of the dust features.

  19. Performance of hybrid ball bearings in oil and jet fuel

    SciTech Connect

    Schrader, S.M.; Pfaffenberger, E.E. )

    1992-07-01

    A 308-size hybrid ball bearing, with ceramic balls and steel rings, was tested using a diester oil and gas turbine fuel as lubricants at several speeds and loads. Heat generation data from this test work was then correlated with the heat generation model from a widely used computer code. The ability of this hybrid split inner ring bearing design to endure thrust reversals, which are expected in many turbine applications, was demonstrated. Finally, the bearing was successfully endurance tested in JP-10 fuel for 25 hours at 7560 N axial load and 36,000 rpm. This work has successfully demonstrated the technology necessary to use fuel-lubricated hybrid bearings in limited-life gas turbine engine applications such as missiles, drones, and other unmanned air vehicles (UAVs). In addition, it has provided guidance for use in designing such bearing systems. As a result, the benefits of removing the conventional oil lubricant system, i.e., design simplification and reduced maintenance, can be realized. 6 refs.

  20. Performance of hybrid ball bearings in oil and jet fuel

    NASA Astrophysics Data System (ADS)

    Schrader, Stephen M.; Pfaffenberger, Eugene E.

    1992-07-01

    A 308-size hybrid ball bearing, with ceramic balls and steel rings, was tested using a diester oil and gas turbine fuel as lubricants at several speeds and loads. Heat generation data from this test work was then correlated with the heat generation model from a widely used computer code. The ability of this hybrid split inner ring bearing design to endure thrust reversals, which are expected in many turbine applications, was demonstrated. Finally, the bearing was successfully endurance tested in JP-10 fuel for 25 hours at 7560 N axial load and 36,000 rpm. This work has successfully demonstrated the technology necessary to use fuel-lubricated hybrid bearings in limited-life gas turbine engine applications such as missiles, drones, and other unmanned air vehicles (UAVs). In addition, it has provided guidance for use in designing such bearing systems. As a result, the benefits of removing the conventional oil lubricant system, i.e., design simplification and reduced maintenance, can be realized.

  1. Cyclic hardening in bundled actin networks.

    PubMed

    Schmoller, K M; Fernández, P; Arevalo, R C; Blair, D L; Bausch, A R

    2010-01-01

    Nonlinear deformations can irreversibly alter the mechanical properties of materials. Most soft materials, such as rubber and living tissues, display pronounced softening when cyclically deformed. Here we show that, in contrast, reconstituted networks of crosslinked, bundled actin filaments harden when subject to cyclical shear. As a consequence, they exhibit a mechano-memory where a significant stress barrier is generated at the maximum of the cyclic shear strain. This unique response is crucially determined by the network architecture: at lower crosslinker concentrations networks do not harden, but soften showing the classic Mullins effect known from rubber-like materials. By simultaneously performing macrorheology and confocal microscopy, we show that cyclic shearing results in structural reorganization of the network constituents such that the maximum applied strain is encoded into the network architecture.

  2. Radiation-hardened transistor and integrated circuit

    DOEpatents

    Ma, Kwok K.

    2007-11-20

    A composite transistor is disclosed for use in radiation hardening a CMOS IC formed on an SOI or bulk semiconductor substrate. The composite transistor has a circuit transistor and a blocking transistor connected in series with a common gate connection. A body terminal of the blocking transistor is connected only to a source terminal thereof, and to no other connection point. The blocking transistor acts to prevent a single-event transient (SET) occurring in the circuit transistor from being coupled outside the composite transistor. Similarly, when a SET occurs in the blocking transistor, the circuit transistor prevents the SET from being coupled outside the composite transistor. N-type and P-type composite transistors can be used for each and every transistor in the CMOS IC to radiation harden the IC, and can be used to form inverters and transmission gates which are the building blocks of CMOS ICs.

  3. Grinding Wear Behaviour of Stepped Austempered Ductile Iron as Media Material During Comminution of Iron Ore in Ball Mills

    SciTech Connect

    Raghavendra, H.; Bhat, K. L.; Udupa, K. Rajendra; Hegde, M. M. Rajath

    2011-01-17

    An attempt has been made to evaluate the suitability of austempered ductile iron (ADI) as media material for grinding iron ore in a ball mill. Spheroidal graphite (S.G) iron balls are austenitised at 900 deg. C for 60 minutes and given stepped austempering treatment at 280 deg. C for 30 minutes and 60 minutes followed by 380 deg. C for 60 minutes in each case. These materials are characterised by measuring hardness, analysing X-ray diffraction (X-RD), studying microstructure using optical and scanning electron microscope (SEM). Grinding wear behaviour of these materials was assessed for wear loss in wet condition at different pH value of the mineral slurry and found that the wear rate of grinding media material decreases with increase in pH of the slurry. The wear resistance of ADI balls were compared with forged En31 steel balls and found that the stepped austempered ductile iron is superior to forged En31 steel balls.

  4. Methods of increasing the erosion resistance of powder metallurgy steel

    SciTech Connect

    Kulu, P.A.

    1987-09-01

    The authors comparatively assess the effects of a variety of surface hardening methods--including carburizing, boriding, chromizing, and carbochromizing, as well as the flame, plasma arc, and detonation spraying of nickel and molybdenum coatings--on the wear, corrosion resistance, and pore structure of steel 45, and outline testing procedures used to arrive at their results.

  5. Hologram formation in hardened dichromated gelatin films.

    PubMed

    Lin, L H

    1969-05-01

    Hardened gelatin films sensitized with ammonium dichromate can be utilized to record high quality holograms. The maximum diffraction efficiency of the hologram approaches 90%. The light scattering from the hologram is so low that under ordinary light the hologram plate appears almost indistinguishable from a clear glass plate. Either a transmission or a reflection hologram can be recorded. Linear recording range of light amplitude is large. A practical method of preparing and processing the film is described, and the exposure characteristics are presented.

  6. Hydrogen compatibility handbook for stainless steels

    SciTech Connect

    Caskey, G.R. Jr.

    1983-06-01

    This handbook compiles data on the effects of hydrogen on the mechanical properties of stainless steels and discusses this data within the context of current understanding of hydrogen compatibility of metals. All of the tabulated data derives from continuing studies of hydrogen effects on materials that have been conducted at the Savannah River Laboratory over the past fifteen years. Supplementary data from other sources are included in the discussion. Austenitic, ferritic, martensitic, and precipitation hardenable stainless steels have been studied. Damage caused by helium generated from decay of tritium is a distinctive effect that occurs in addition to the hydrogen isotopes protium and deuterium. The handbook defines the scope of our current knowledge of hydrogen effects in stainless steels and serves as a guide to selection of stainless steels for service in hydrogen.

  7. Dislocation Multi-junctions and Strain Hardening

    SciTech Connect

    Bulatov, V; Hsiung, L; Tang, M; Arsenlis, A; Bartelt, M; Cai, W; Florando, J; Hiratani, M; Rhee, M; Hommes, G; Pierce, T; Diaz de la Rubia, T

    2006-06-20

    At the microscopic scale, the strength of a crystal derives from the motion, multiplication and interaction of distinctive line defects--dislocations. First theorized in 1934 to explain low magnitudes of crystal strength observed experimentally, the existence of dislocations was confirmed only two decades later. Much of the research in dislocation physics has since focused on dislocation interactions and their role in strain hardening: a common phenomenon in which continued deformation increases a crystal's strength. The existing theory relates strain hardening to pair-wise dislocation reactions in which two intersecting dislocations form junctions tying dislocations together. Here we report that interactions among three dislocations result in the formation of unusual elements of dislocation network topology, termed hereafter multi-junctions. The existence of multi-junctions is first predicted by Dislocation Dynamics (DD) and atomistic simulations and then confirmed by the transmission electron microscopy (TEM) experiments in single crystal molybdenum. In large-scale Dislocation Dynamics simulations, multi-junctions present very strong, nearly indestructible, obstacles to dislocation motion and furnish new sources for dislocation multiplication thereby playing an essential role in the evolution of dislocation microstructure and strength of deforming crystals. Simulation analyses conclude that multi-junctions are responsible for the strong orientation dependence of strain hardening in BCC crystals.

  8. Dislocation multi-junctions and strain hardening.

    PubMed

    Bulatov, Vasily V; Hsiung, Luke L; Tang, Meijie; Arsenlis, Athanasios; Bartelt, Maria C; Cai, Wei; Florando, Jeff N; Hiratani, Masato; Rhee, Moon; Hommes, Gregg; Pierce, Tim G; de la Rubia, Tomas Diaz

    2006-04-27

    At the microscopic scale, the strength of a crystal derives from the motion, multiplication and interaction of distinctive line defects called dislocations. First proposed theoretically in 1934 (refs 1-3) to explain low magnitudes of crystal strength observed experimentally, the existence of dislocations was confirmed two decades later. Much of the research in dislocation physics has since focused on dislocation interactions and their role in strain hardening, a common phenomenon in which continued deformation increases a crystal's strength. The existing theory relates strain hardening to pair-wise dislocation reactions in which two intersecting dislocations form junctions that tie the dislocations together. Here we report that interactions among three dislocations result in the formation of unusual elements of dislocation network topology, termed 'multi-junctions'. We first predict the existence of multi-junctions using dislocation dynamics and atomistic simulations and then confirm their existence by transmission electron microscopy experiments in single-crystal molybdenum. In large-scale dislocation dynamics simulations, multi-junctions present very strong, nearly indestructible, obstacles to dislocation motion and furnish new sources for dislocation multiplication, thereby playing an essential role in the evolution of dislocation microstructure and strength of deforming crystals. Simulation analyses conclude that multi-junctions are responsible for the strong orientation dependence of strain hardening in body-centred cubic crystals.

  9. Strain Hardening in Bidisperse Polymer Glasses

    NASA Astrophysics Data System (ADS)

    Robbins, Mark O.; Hoy, Robert S.

    2009-03-01

    The connections between glassy and rubbery strain hardening have been a matter of great controversy in recent years. Recent experiments and our earlier simulations have suggested that the hardening modulus GR is proportional to the entanglement density in glasses, as it is to the crosslink density in rubbers. In this work we present more extensive studies of strain hardening in bidisperse glasses and its relation to microscopic conformational changes. The mixtures contain chains of very different lengths but equivalent chemistry. GR does not scale simply with the entanglement density. Instead it obeys a simple mixing rule, with GR equal to the volume fraction weighted average of the moduli of the two pure components. As in recent studies of monodisperse systems (R. S. Hoy and M. O. Robbins, Phys. Rev. Lett. 99, 117801 (2007)), the stress is directly correlated to the degree of chain orientation. Chains of a given length undergo almost the same degree of alignment in pure systems and mixtures, explaining why the simple mixing rule applies. The connection to recent analytic theories by K. Chen and K. S. Schweizer (PRL, in press) will be discussed.

  10. Stage IV work hardening in cubic metals

    SciTech Connect

    Rollett, A.D.; Kocks, U.F.; Doherty, R.D.

    1986-01-01

    The work hardening of fcc metals at large strains is discussed with reference to the linear stress-strain behavior often observed at large strains and known as Stage IV. The experimental evidence shows that Stage IV is a work hardening phenomenon that is found quite generally, even in pure fcc metals subjected to homogeneous deformation. A simple model for Stage IV in pure metals is presented, based on the accumulation of dislocation debris. Experiments are described for large strain torsion tests on four aluminum alloys. The level and extent of Stage IV scaled with the saturation stress that would represent the end of Stage III in the absence of a Stage IV. Reversing the torsion after large prestrains produced transient reductions in the work hardening. The strain rate sensitivity was also measured before and during the transient and found not to vary significantly. The microstructure observed at large strains in an Mg alloy suggest that Stage IV can occur in the absence of microband formation. Previous proposals for the cause of Stage IV are reviewed and found to be not supported by recent experimental data.

  11. Strategies for Mitigation of Hydrogen Environment Assisted Cracking of High Strength Steels

    DTIC Science & Technology

    2006-01-01

    strengthening clusters/coherent precipitates in a complex precipitation hardened, martensitic microstructure. However, the performance of such steels is... martensitic steels such as AISI 4340, this time-dependent subcritical cracking is typically intergranular (IG) along prior- austenite grain boundaries...2,11,13,14,19,36]. For example, l8Ni maraging steels contain only trace levels of P, S, Si, and Mn, but are susceptible to severe IG IHE and HEE [6- 8

  12. Dolphin underwater bait-balling behaviors in relation to group and prey ball sizes.

    PubMed

    Vaughn-Hirshorn, Robin L; Muzi, Elisa; Richardson, Jessica L; Fox, Gabriella J; Hansen, Lauren N; Salley, Alyce M; Dudzinski, Kathleen M; Würsig, Bernd

    2013-09-01

    We characterized dusky dolphin (Lagenorhynchus obscurus) feeding behaviors recorded on underwater video, and related behaviors to variation in prey ball sizes, dolphin group sizes, and study site (Argentina versus New Zealand, NZ). Herding behaviors most often involved dolphins swimming around the side or under prey balls, but dolphins in Argentina more often swam under prey balls (48% of passes) than did dolphins in NZ (34% of passes). This result may have been due to differences in group sizes between sites, since groups are larger in Argentina. Additionally, in NZ, group size was positively correlated with proportion of passes that occurred under prey balls (p<0.001). Prey-capture attempts most often involved capturing fish from the side of prey balls, but dolphins in Argentina more often swam through prey balls (8% of attempts) than did dolphins in NZ (4% of attempts). This result may have been due to differences in prey ball sizes between sites, since dolphins fed on larger prey balls in Argentina (>74m(2)) than in NZ (maximum 33m(2)). Additionally, in NZ, dolphins were more likely to swim through prey balls to capture fish when they fed on larger prey balls (p=0.025).

  13. Modifications on A-F hardening rule to assess ratcheting response of materials and its interaction with fatigue damage under uniaxial stress cycles

    NASA Astrophysics Data System (ADS)

    Ahmadzadehrishehri, Gholamreza

    Ratcheting deformation is accumulated progressively over three distinct stages in materials undergoing asymmetrical cyclic stresses. The present thesis evaluates the triphasic ratcheting response of materials from two stand points: (i) Mechanistic approach at which stages of ratcheting progress over stress cycles was related to mechanistic parameters such as stress level, lifespan, mechanical properties and the softening/hardening response of materials. Mechanistic approach formulated in this thesis was employed to assess ratcheting strain over triphasic stages in various steel and copper alloys under uniaxial stress cycles. Good agreements were achieved between the predicted ratcheting strain values based on the proposed formulation and those of experimentally reported. (ii) Kinematic hardening rule approach at which the hardening rule was characterized by the yield surface translation mechanism and the corresponding plastic modulus calculated based on the consistency condition. Various cyclic plasticity models were employed to assess ratcheting response of materials under different loading conditions. The Armstrong-Frederick (A-F) hardening rule was taken as the backbone of ratcheting analysis developed in this thesis mainly due to less complexity and number of coefficients in the hardening rule as compared with other earlier developed hardening rules in the literature. To predict triphasic ratcheting strain over stress cycles, the A-F hardening rule has been further developed by means of new strain rate coefficients gamma 2 and delta. These coefficients improved the hardening rule capability to calibrate and control the rate of ratcheting over its progressive stages. The modified hardening formulation holds the coefficients of the hardening rule to control stress-strain hysteresis loops generated over stress cycles during ratcheting process plus the ratcheting rates over stages I, II, and III. These coefficients were calibrated and defined based on the applied

  14. Cricket Ball Aerodynamics: Myth Versus Science

    NASA Technical Reports Server (NTRS)

    Mehta, Rabindra D.; Koga, Demmis J. (Technical Monitor)

    2000-01-01

    Aerodynamics plays a prominent role in the flight of a cricket ball released by a bowler. The main interest is in the fact that the ball can follow a curved flight path that is not always under the control of the bowler. ne basic aerodynamic principles responsible for the nonlinear flight or "swing" of a cricket ball were identified several years ago and many papers have been published on the subject. In the last 20 years or so, several experimental investigations have been conducted on cricket ball swing, which revealed the amount of attainable swing, and the parameters that affect it. A general overview of these findings is presented with emphasis on the concept of late swing and the effects of meteorological conditions on swing. In addition, the relatively new concept of "reverse" swing, how it can be achieved in practice and the role in it of ball "tampering", are discussed in detail. A discussion of the "white" cricket ball used in last year's World Cup, which supposedly possesses different swing properties compared to a conventional red ball, is also presented.

  15. 76 FR 78882 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Affirmative Preliminary Determination of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-20

    ...; (c) high nickel steel; (d) ball bearing steel; and (e) concrete reinforcing bars and rods. Also... sulfur, more than 0.04 percent of phosphorus, more than 0.05 percent of selenium, or more than 0.01..., (3) 0.040 percent or less, in the aggregate, of phosphorus and sulfur, (4) 0.006 percent or less...

  16. Trajectory analysis of a soccer ball

    NASA Astrophysics Data System (ADS)

    Goff, John Eric; Carré, Matt J.

    2009-11-01

    We performed experiments in which a soccer ball was launched from a machine while two cameras recorded portions of its trajectory. Drag coefficients were obtained from range measurements for no-spin trajectories, for which the drag coefficient does not vary appreciably during the ball's flight. Lift coefficients were obtained from the trajectories immediately following the ball's launch, in which Reynolds number and spin parameter do not vary much. We obtain two values of the lift coefficient for spin parameters that had not been obtained previously. Our codes for analyzing the trajectories are freely available to educators and students.

  17. Shock-Absorbent Ball-Screw Mechanism

    NASA Technical Reports Server (NTRS)

    Hirr, Otto A., Jr.; Meneely, R. W.

    1986-01-01

    Actuator containing two ball screws in series employs Belleville springs to reduce impact loads, thereby increasing life expectancy. New application of springs increases reliability of equipment in which ball screws commonly used. Set of three springs within lower screw of ball-screw mechanism absorbs impacts that result when parts reach their upper and lower limits of movement. Mechanism designed with Belleville springs as shock-absorbing elements because springs have good energy-to-volume ratio and easily stacked to attain any stiffness and travel.

  18. Rotating boson stars and Q-balls

    SciTech Connect

    Kleihaus, Burkhard; Kunz, Jutta; List, Meike

    2005-09-15

    We consider axially symmetric, rotating boson stars. Their flat-space limits represent spinning Q-balls. We discuss their properties and determine their domain of existence. Q-balls and boson stars are stationary solutions and exist only in a limited frequency range. The coupling to gravity gives rise to a spiral-like frequency dependence of the boson stars. We address the flat-space limit and the limit of strong gravitational coupling. For comparison we also determine the properties of spherically symmetric Q-balls and boson stars.

  19. Designing hollow nano gold golf balls.

    PubMed

    Landon, Preston B; Mo, Alexander H; Zhang, Chen; Emerson, Chris D; Printz, Adam D; Gomez, Alan F; DeLaTorre, Christopher J; Colburn, David A M; Anzenberg, Paula; Eliceiri, Matthew; O'Connell, Connor; Lal, Ratnesh

    2014-07-09

    Hollow/porous nanoparticles, including nanocarriers, nanoshells, and mesoporous materials have applications in catalysis, photonics, biosensing, and delivery of theranostic agents. Using a hierarchical template synthesis scheme, we have synthesized a nanocarrier mimicking a golf ball, consisting of (i) solid silica core with a pitted gold surface and (ii) a hollow/porous gold shell without silica. The template consisted of 100 nm polystyrene beads attached to a larger silica core. Selective gold plating of the core followed by removal of the polystyrene beads produced a golf ball-like nanostructure with 100 nm pits. Dissolution of the silica core produced a hollow/porous golf ball-like nanostructure.

  20. Craniofacial Reconstruction Using Rational Cubic Ball Curves

    PubMed Central

    Majeed, Abdul; Mt Piah, Abd Rahni; Gobithaasan, R. U.; Yahya, Zainor Ridzuan

    2015-01-01

    This paper proposes the reconstruction of craniofacial fracture using rational cubic Ball curve. The idea of choosing Ball curve is based on its robustness of computing efficiency over Bezier curve. The main steps are conversion of Digital Imaging and Communications in Medicine (Dicom) images to binary images, boundary extraction and corner point detection, Ball curve fitting with genetic algorithm and final solution conversion to Dicom format. The last section illustrates a real case of craniofacial reconstruction using the proposed method which clearly indicates the applicability of this method. A Graphical User Interface (GUI) has also been developed for practical application. PMID:25880632

  1. Empirical beam hardening correction (EBHC) for CT

    SciTech Connect

    Kyriakou, Yiannis; Meyer, Esther; Prell, Daniel; Kachelriess, Marc

    2010-10-15

    Purpose: Due to x-ray beam polychromaticity and scattered radiation, attenuation measurements tend to be underestimated. Cupping and beam hardening artifacts become apparent in the reconstructed CT images. If only one material such as water, for example, is present, these artifacts can be reduced by precorrecting the rawdata. Higher order beam hardening artifacts, as they result when a mixture of materials such as water and bone, or water and bone and iodine is present, require an iterative beam hardening correction where the image is segmented into different materials and those are forward projected to obtain new rawdata. Typically, the forward projection must correctly model the beam polychromaticity and account for all physical effects, including the energy dependence of the assumed materials in the patient, the detector response, and others. We propose a new algorithm that does not require any knowledge about spectra or attenuation coefficients and that does not need to be calibrated. The proposed method corrects beam hardening in single energy CT data. Methods: The only a priori knowledge entering EBHC is the segmentation of the object into different materials. Materials other than water are segmented from the original image, e.g., by using simple thresholding. Then, a (monochromatic) forward projection of these other materials is performed. The measured rawdata and the forward projected material-specific rawdata are monomially combined (e.g., multiplied or squared) and reconstructed to yield a set of correction volumes. These are then linearly combined and added to the original volume. The combination weights are determined to maximize the flatness of the new and corrected volume. EBHC is evaluated using data acquired with a modern cone-beam dual-source spiral CT scanner (Somatom Definition Flash, Siemens Healthcare, Forchheim, Germany), with a modern dual-source micro-CT scanner (TomoScope Synergy Twin, CT Imaging GmbH, Erlangen, Germany), and with a modern

  2. Evaluation of the mechanical properties of conventionally-cast Al matrix composites reinforced by quasicrystalline Al-Cu-Fe particles using continuous ball indentation technique

    NASA Astrophysics Data System (ADS)

    Fleury, E.; Lee, S. M.; Kim, W. T.; Kim, D. H.

    2000-10-01

    Room temperature mechanical properties of the Al/(AlCuFe)p and Al96Cu4/(AlCuFe)p cast composites were estimated from uniaxial compressive test and continuous ball indentation technique. Values of the Young's modulus and yield stress determined from continuous ball indentation tests were slightly overestimated, suggesting a surface effect on the mechanical properties. However, it was shown that the Al-Cu-Fe particles provided a significant increase of the elastic modulus, yield stress, and strain hardening, especially in the range up to 10% volume fraction of reinforcements. Also, determination of the hardness by continuous-ball-indentation tests revealed a strong influence of the matrix strength on the mechanical properties of the conventionally cast composites.

  3. Analysis of cavitation on the surface of steel under the ultrasonic cleaning

    NASA Astrophysics Data System (ADS)

    Tsybry, I. K.; Vyalikov, I. L.

    2017-02-01

    The article presents: the results of studies on the effects of cavitation on the surface of steel during processing in a liquid medium; the analysis of changes of the microstructure and the microhardness of steel under the effect of cavitation; the features of hardening and destruction of the surface layers of steel with a structure of granular pearlite and the martensitic steel structure. Comparative analysis of the structural transformations of the surface layers of steels 12H17 and U8 allows us to select the optimum time of ultrasonic treatment for a complete cleaning of the surface without destroying it.

  4. Efficient simulation of press hardening process through integrated structural and CFD analyses

    SciTech Connect

    Palaniswamy, Hariharasudhan; Mondalek, Pamela; Wronski, Maciek; Roy, Subir

    2013-12-16

    Press hardened steel parts are being increasingly used in automotive structures for their higher strength to meet safety standards while reducing vehicle weight to improve fuel consumption. However, manufacturing of sheet metal parts by press hardening process to achieve desired properties is extremely challenging as it involves complex interaction of plastic deformation, metallurgical change, thermal distribution, and fluid flow. Numerical simulation is critical for successful design of the process and to understand the interaction among the numerous process parameters to control the press hardening process in order to consistently achieve desired part properties. Until now there has been no integrated commercial software solution that can efficiently model the complete process from forming of the blank, heat transfer between the blank and tool, microstructure evolution in the blank, heat loss from tool to the fluid that flows through water channels in the tools. In this study, a numerical solution based on Altair HyperWorks® product suite involving RADIOSS®, a non-linear finite element based structural analysis solver and AcuSolve®, an incompressible fluid flow solver based on Galerkin Least Square Finite Element Method have been utilized to develop an efficient solution for complete press hardening process design and analysis. RADIOSS is used to handle the plastic deformation, heat transfer between the blank and tool, and microstructure evolution in the blank during cooling. While AcuSolve is used to efficiently model heat loss from tool to the fluid that flows through water channels in the tools. The approach is demonstrated through some case studies.

  5. Production of ball-lightning-like luminous balls by electrical discharges in silicon.

    PubMed

    Paiva, Gerson Silva; Pavão, Antonio Carlos; Alpes de Vasconcelos, Elder; Mendes, Odim; da Silva, Eronides Felisberto

    2007-01-26

    We performed electric arc discharges in pure Si to generate luminous balls with lifetime in the order of seconds and several properties usually reported for natural ball lightning. This simple experiment does not rely on energy sources and excitation mechanisms that are improbable in the natural phenomenon and clearly demonstrates the role of vaporization and oxidation of Si, as proposed by the Abrahamson-Dinniss theory for ball-lightning formation.

  6. Performance of solid lubricated ball bearings at high-temperatures in a vacuum

    NASA Astrophysics Data System (ADS)

    Seki, Katsumi; Suzuki, Mineo; Nishimura, Makoto; Hasegawa, Masaji; Moriyama, Minoru

    1994-07-01

    Ball bearings which can operate at high temperatures in a vacuum will be required with advances in technology. Among the issues for the operation of ball bearings at high temperatures, solid lubricants and bearing materials are crucial. The aim of this study was to develop ball bearings for use at high temperatures in a vacuum. The tested bearings were 20-mm bore-sized angular contact ball bearings. Three combinations of bearing materials were tested: M-50 bearings, hybrid bearings with M-50 races and Si3N4 balls, and Si3N4 bearings. M-50 bearings were lubricated with a silver film. Hybrid and ceramic bearings were lubricated with a pre-coated sputtered MoS2 film and a self-lubricating hot-pressed composite retainer. Tests were carried out at temperatures up to 500 C and a rotational speed of 600 rpm under an axial load of 50 N in a vacuum. Excellent performance at 500 C in a vacuum was obtained for Si3N4 bearings. Frictional torque was low and stable for more than 5x10(exp 7) revolutions. After the tests, the bearings were in very good condition with a small amount of wear. Hybrid bearings also showed very good performance at 350 C in a vacuum. M-50 steel bearings were operated without failure at 350 C in a vacuum, although frictional torque was rather high and unstable. X-ray photoelectron spectroscopy (XPS) analysis and scanning electron microscopy (SEM) observation revealed the existence of a film on the ball surface transferred from the composite retainer for both hybrid and ceramic bearings.

  7. Contact Sensors on Ceramic Ball Bearings

    NASA Astrophysics Data System (ADS)

    Yi, Jia; Just-Agosto, Frederick; Romero, Edwar

    2002-01-01

    Integration of micro contact sensors onto a ball bearing is a critical technology necessary for on-line bearing health monitoring in an industrial harsh environment and evaluation of the bearing performance and design. The current planner fabrication methods offered by the MEMS technology restrict the possibility of integrating micro sensor onto a double contoured bearing surface in a more traditional manufacturing environment. We have developed an unique technique to directly fabricate micron-sized pressure and temperature sensors onto a miniature ceramic ball bearing. A complete fabrication process, based on sensor design, surface preparation, optimized sputtering parameters, photolithographic techniques and sensor post-treatment, is described. Pressure and temperature measurement results on a miniature ceramic ball bearing show good correlation with numerical thermal-EHL analysis and good wear resistance. Keywords: Ball Bearing, Thin film Sensor, Pressure sensor, Temperature Sensor, adhesion, wear resistance, Non-developable surface, and thermal-EHL.

  8. Improve pumping efficiency with PSZ ceramic balls

    SciTech Connect

    Brothers, J. )

    1989-04-01

    partially stabilized zirconia (PSZ) ceramic balls used today in downhole pumps improve both the efficiency and run time of sucker rod pumping systems. Recent field tests showed the balls increased the average run time of downhole pumps by 440%. While there are other types of stabilizers, only magnesia PSZ is appropriate for downhole pumps. The more commonly found alloy balls and carbide balls have been found to deform and not seal under these conditions. PSZ is most notable for its resistance to breaking from impact. A nonductile material, it will make a perfect seal on the seat despite any impact, enhancing its use in fluid pound situations. Other PSZ applications in downhole pumps and related equipment include plunger inserts, discharge inserts, plunger rings, choke parts, pressure relief valve components, and triplex pump plungers.

  9. Static Load Distribution in Ball Bearings

    NASA Technical Reports Server (NTRS)

    Ricci, Mario

    2010-01-01

    A numerical procedure for computing the internal loading distribution in statically loaded, single-row, angular-contact ball bearings when subjected to a known combined radial and thrust load is presented. The combined radial and thrust load must be applied in order to avoid tilting between inner and outer rings. The numerical procedure requires the iterative solution of Z + 2 simultaneous nonlinear equations - where Z is the number of the balls - to yield an exact solution for axial and radial deflections, and contact angles. Numerical results for a 218 angular-contact ball bearing have been compared with those from the literature and show significant differences in the magnitudes of the ball loads, contact angles, and the extent of the loading zone.

  10. Prefabricated Roof Beams for Hardened Shelters

    DTIC Science & Technology

    1993-08-01

    program performs successive iterations until a measure based on the largest displacement difference is smaller than a specified threshold. In the... based on either measured or computed material properties. 76 Another consideration usciated with pultruded beams is the cifect of temperature on... based on the concrete and steel material properties as measured from concrete cylinders and steel coupons. As seen in the figure, the ADINA results

  11. Industrial Hardening: 1982 Technical Status Report.

    DTIC Science & Technology

    1983-05-01

    INSULATION: 1 inch mineral wool PRICE: $1,600 IDENTIFICATION: ITEM: Tank ITE NO: S5 NO. REQUIRED: I SERVICE: Dowtherm A storage tank for heater FLUID...CONSTRUCTION: Carbon steel INSULATION: 1 inch mineral wool PRICE: $6,300 B-23 _______________________________________ II IDENTIFICATION: ITEM: Surge...1.2 x 1.2 x 1.2 ft TYPE RBDOMMENDED: Floating roof MATERIALS OF CONSTRUCTION: Stainless steel INSULATION: 1 inch mineral wool PRICE: $1,600 1 B-25

  12. Reexamination of Ball-Race Conformity Effects on Ball Bearing Life

    NASA Technical Reports Server (NTRS)

    Zaretsky, Erwin V.; Poplawski, Joseph V.; Root, Lawrence E.

    2007-01-01

    The analysis in this report considers the life of the ball set as well as the respective lives of the races to reassess the effect of ball-race conformity on ball bearing life. The related changes in ball bearing life are incorporated in life factors that can be used to modify the bearing predicted life using the Lundberg-Palmgren equations and the ANSI/ABMA and ISO Standards. Two simple algebraic relationships were established to calculate life factors LF(sub c) to determine the effect of inner- and outer-race conformity combinations on bearing L(sub 10) life for deepgroove and angular-contact ball bearings, respectively. Depending on the bearing type and series as well as conformity combinations, the calculated life for deep-groove ball bearings can be over 40 percent less than that calculated by the Lundberg-Palmgren equations. For angular-contact ball bearings, the life can vary between +16 and -39 percent from that calculated by the Lundberg-Palmgren equations. Comparing the two ball bearing types, the life factors LF(sub c) for the deep-groove bearings can be as much as 40 percent lower than that for angular-contact ball bearings.

  13. Constitutive modelling of evolving flow anisotropy including distortional hardening

    SciTech Connect

    Pietryga, Michael P.; Vladimirov, Ivaylo N.; Reese, Stefanie

    2011-05-04

    The paper presents a new constitutive model for anisotropic metal plasticity that takes into account the expansion or contraction (isotropic hardening), translation (kinematic hardening) and change of shape (distortional hardening) of the yield surface. The experimentally observed region of high curvature ('nose') on the yield surface in the loading direction and flattened shape in the reverse loading direction are modelled here by means of the concept of directional distortional hardening. The modelling of directional distortional hardening is accomplished by means of an evolving fourth-order tensor. The applicability of the model is illustrated by fitting experimental subsequent yield surfaces at finite plastic deformation. Comparisons with test data for aluminium low and high work hardening alloys display a good agreement between the simulation results and the experimental data.

  14. Water Lubrication of Stainless Steel using Reduced Graphene Oxide Coating

    PubMed Central

    Kim, Hae-Jin; Kim, Dae-Eun

    2015-01-01

    Lubrication of mechanical systems using water instead of conventional oil lubricants is extremely attractive from the view of resource conservation and environmental protection. However, insufficient film thickness of water due to low viscosity and chemical reaction of water with metallic materials have been a great obstacle in utilization of water as an effective lubricant. Herein, the friction between a 440 C stainless steel (SS) ball and a 440 C stainless steel (SS) plate in water lubrication could be reduced by as much as 6-times by coating the ball with reduced graphene oxide (rGO). The friction coefficient with rGO coated ball in water lubrication was comparable to the value obtained with the uncoated ball in oil lubrication. Moreover, the wear rate of the SS plate slid against the rGO coated ball in water lubrication was 3-times lower than that of the SS plate slid against the uncoated ball in oil lubrication. These results clearly demonstrated that water can be effectively utilized as a lubricant instead of oil to lower the friction and wear of SS components by coating one side with rGO. Implementation of this technology in mechanical systems is expected to aid in significant reduction of environmental pollution caused by the extensive use of oil lubricants. PMID:26593645

  15. Water Lubrication of Stainless Steel using Reduced Graphene Oxide Coating

    NASA Astrophysics Data System (ADS)

    Kim, Hae-Jin; Kim, Dae-Eun

    2015-11-01

    Lubrication of mechanical systems using water instead of conventional oil lubricants is extremely attractive from the view of resource conservation and environmental protection. However, insufficient film thickness of water due to low viscosity and chemical reaction of water with metallic materials have been a great obstacle in utilization of water as an effective lubricant. Herein, the friction between a 440 C stainless steel (SS) ball and a 440 C stainless steel (SS) plate in water lubrication could be reduced by as much as 6-times by coating the ball with reduced graphene oxide (rGO). The friction coefficient with rGO coated ball in water lubrication was comparable to the value obtained with the uncoated ball in oil lubrication. Moreover, the wear rate of the SS plate slid against the rGO coated ball in water lubrication was 3-times lower than that of the SS plate slid against the uncoated ball in oil lubrication. These results clearly demonstrated that water can be effectively utilized as a lubricant instead of oil to lower the friction and wear of SS components by coating one side with rGO. Implementation of this technology in mechanical systems is expected to aid in significant reduction of environmental pollution caused by the extensive use of oil lubricants.

  16. Crystal ball single event display

    SciTech Connect

    Grosnick, D.; Gibson, A.; Allgower, C.; Alyea, J. |

    1997-10-15

    The Single Event Display (SED) is a routine that is designed to provide information graphically about a triggered event within the Crystal Ball. The SED is written entirely in FORTRAN and uses the CERN-based HICZ graphing package. The primary display shows the amount of energy deposited in each of the NaI crystals on a Mercator-like projection of the crystals. Ten different shades and colors correspond to varying amounts of energy deposited within a crystal. Information about energy clusters is displayed on the crystal map by outlining in red the thirteen (or twelve) crystals contained within a cluster and assigning each cluster a number. Additional information about energy clusters is provided in a series of boxes containing useful data about the energy distribution among the crystals within the cluster. Other information shown on the event display include the event trigger type and data about {pi}{sup o}`s and {eta}`s formed from pairs of clusters as found by the analyzer. A description of the major features is given, along with some information on how to install the SED into the analyzer.

  17. Impact Hazards of the Water Ball

    DTIC Science & Technology

    1975-02-01

    NATIONAL TECHNICAL INFORMATION SERVICE F) F i..’ 19. KEY WORDS (Conttfe n rvrae side It rnecesary aid Identify by block number) Water ball Liv,:: 7-a Riot...AD/A-005 612 IMPACT HAZARDS OF THE WATER BALL Alexander P. Mickiewicz, et al Edgewood Arsenal Aberdeen Proving Ground, Maryland February 1975...S. TYPE OF REPORT & PERIOD COVERED Technical Report IMPACT HAZARDS OF THE WATER BALI. May - December 1972 6. PERFORMING OrG. REPORT NUMBER 7. AUTHOR

  18. Fracture analysis of HPOTP bearing balls

    NASA Technical Reports Server (NTRS)

    Bhat, B. N.

    1981-01-01

    The fracture analysis conducted on four HPOTP (High Pressure Oxygen Turbopump) bearing balls from the SSME (Space Shuttle Main Engine) is described. Nondestructive evaluation, optical microscopy, and transmission microscopy techniques were used in the analysis. The cracks are initiated at or close to the ball surface under conditions of high cyclic stresses and high coefficient of friction. The cracks lead to spalls and subsequent crack propagation occurs by fatigue mode under concentrated loading of cyclic nature.

  19. Development and selection of heat-resistant tool steels for water-cooled dies

    NASA Astrophysics Data System (ADS)

    Kremney, L. S.; Zabezhinskii, A. Ya.

    1980-02-01

    Alloying and heat treatment of tool steels for water-cooled dies to improve the service life in high-speed automatic presses must ensure: 1) The lowest but still sufficient level of hardening during precipitation hardening; 2) the smallest amount of carbide not dissolved during quenching; 3) prevention of the decomposition of martensite in grain boundaries during tempering; 4) a structure of lath martensite.

  20. Phonocardiographic diagnosis of aortic ball variance.

    PubMed

    Hylen, J C; Kloster, F E; Herr, R H; Hull, P Q; Ames, A W; Starr, A; Griswold, H E

    1968-07-01

    Fatty infiltration causing changes in the silastic poppet of the Model 1000 series Starr-Edwards aortic valve prostheses (ball variance) has been detected with increasing frequency and can result in sudden death. Phonocardiograms were recorded on 12 patients with ball variance confirmed by operation and of 31 controls. Ten of the 12 patients with ball variance were distinguished from the controls by an aortic opening sound (AO) less than half as intense as the aortic closure sound (AC) at the second right intercostal space (AO/AC ratio less than 0.5). Both AO and AC were decreased in two patients with ball variance, with the loss of the characteristic high frequency and amplitude of these sounds. The only patient having a diminished AO/AC ratio (0.42) without ball variance at reoperation had a clot extending over the aortic valve struts. The phonocardiographic findings have been the most reliable objective evidence of ball variance in patients with Starr-Edwards aortic prosthesis of the Model 1000 series.

  1. The characterization of Vicker`s microhardness indentations and pile-up profiles as a strain-hardening microprobe

    SciTech Connect

    Santos, C. Jr.; Odette, G.R.; Lucas, G.E.; Schroeter, B.; Klinginsmith, D.; Yamamoto, T.

    1998-04-01

    Microhardness measurements have long been used to examine strength properties and changes in strength properties in metals, for example, as induced by irradiation. Microhardness affords a relatively simple test that can be applied to very small volumes of material. Microhardness is nominally related to the flow stress of the material at a fixed level of plastic strain. Further, the geometry of the pile-up of material around the indentation is related to the strain-hardening behavior of a material; steeper pile-ups correspond to smaller strain-hardening rates. In this study the relationship between pile-up profiles and strain hardening is examined using both experimental and analytical methods. Vickers microhardness tests have been performed on a variety of metal alloys including low alloy, high Cr and austenitic stainless steels. The pile-up topology around the indentations has been quantified using confocal microscopy techniques. In addition, the indentation and pile-up geometry has been simulated using finite element method techniques. These results have been used to develop an improved quantification of the relationship between the pile-up geometry and the strain-hardening constitutive behavior of the test material.

  2. Effect of double vacuum melting and retained austenite on rolling-element fatigue life of AMS 5749 bearing steel

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Hodder, R. S.

    1977-01-01

    AMS 5749 steel combines the tempering, hot hardness, and hardness retention characteristics of AISI M-50 steel with the corrosion and oxidation resistance of AISI 440C stainless steel. The five-ball fatigue tester was used to evaluate the rolling-element fatigue life of AMS 5749. Double vacuum melting (vacuum induction melting plus vacuum arc remelting, VIM-VAR) produced AMS 5749 material with a rolling-element fatigue life at least 14 times that of vacuum induction melting alone. The VIM-VAR AMS 5749 steel balls gave lives from 6 to 12 times greater than VIM-VAR AISI M-50 steel balls. The highest level of retained austenite, 14.6 percent, was significantly detrimental to rolling-element fatigue life relative to the intermediate level of 11.1 percent.

  3. The Metallurgical Design of Steels for Optimum Mechanical Properties

    DTIC Science & Technology

    1945-10-22

    Metal. Eng., 1945. 269. W. B, Jominy and A. L. Boegehold: "A Hardenability lst for Carburizing Steel ", Trans. Arm. Soc. Metals, 26 (1939) 574-606...ESIGN N OF STEELS FOR OPT!MJM "-ECHANI CAL PROPEFW1ES BY (10(6 -JOHN H, [HOL L&O :i0 ., .i CAPT ORD. DEPT. IAN - LEONARD D./.-,,.. ._I- ._JN REPRODUCTION...g.uns, armor, projectiles, and many other ordnance parts is the design of steels and heat treatments that will produce the optimum combination of

  4. Radiation-hardened nonvolatile MNOS RAM

    SciTech Connect

    Wrobel, T.F.; Dodson, W.H.; Hash, G.L.; Jones, R.V.; Nasby, R.D.; Olson, R.J.

    1983-01-01

    A radiation hardened nonvolatile MNOS RAM is being developed at Sandia National Laboratories. The memory organization is 128 x 8 bits and utilizes two p-channel MNOS transistors per memory cell. The peripheral circuitry is constructed with CMOS metal gate and is processed with standard Sandia rad-hard processing techniques. The devices have memory retention after a dose-rate exposure of 1E12 rad(Si)/s, are functional after total dose exposure of 1E6 rad(Si), and are dose-rate upset resistant to levels of 7E8 rad(Si)/s.

  5. A radiation hardened nonvolatile MNOS RAM

    NASA Astrophysics Data System (ADS)

    Wrobel, T. F.; Dodson, W. H.; Hash, G. L.; Jones, R. V.; Nasby, R. D.; Olson, R. J.

    1983-12-01

    A radiation hardened nonvolatile MNOS RAM (SA2998) is being developed at Sandia National Laboratories. The memory organization is 128 x 8 bits and utilizes two p-channel MNOS transistors per memory cell. The peripheral circuitry is constructed with CMOS metal gate and is processed with standard Sandia rad-hard processing techniques. The device requires +10 V and +25 V for operation. The devices have memory retention after a dose-rate exposure of 1E12 rad(Si)/s, are functional after total dose exposure of 1E6 rad(Si), and are dose-rate upset resistant to levels of 7E8 rad(Si)/s.

  6. Enabling Strain Hardening Simulations with Dislocation Dynamics

    SciTech Connect

    Arsenlis, A; Cai, W

    2006-12-20

    Numerical algorithms for discrete dislocation dynamics simulations are investigated for the purpose of enabling strain hardening simulations of single crystals on massively parallel computers. The algorithms investigated include the /(N) calculation of forces, the equations of motion, time integration, adaptive mesh refinement, the treatment of dislocation core reactions, and the dynamic distribution of work on parallel computers. A simulation integrating all of these algorithmic elements using the Parallel Dislocation Simulator (ParaDiS) code is performed to understand their behavior in concert, and evaluate the overall numerical performance of dislocation dynamics simulations and their ability to accumulate percents of plastic strain.

  7. Expecting the Unexpected: Radiation Hardened Software

    NASA Technical Reports Server (NTRS)

    Penix, John; Mehlitz, Peter C.

    2005-01-01

    Radiation induced Single Event Effects (SEEs) are a serious problem for spacecraft flight software, potentially leading to a complete loss of mission. Conventional risk mitigation has been focused on hardware, leading to slow, expensive and outdated on-board computing devices, increased power consumption and launch mass. Our approach is to look at SEEs from a software perspective, and to explicitly design flight software so that it can detect and correct the majority of SEES. Radiation hardened flight software will reduce the significant residual residual risk for critical missions and flight phases, and enable more use of inexpensive and fast COTS hardware.

  8. Technology Developments in Radiation-Hardened Electronics for Space Environments

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Howell, Joe T.

    2008-01-01

    The Radiation Hardened Electronics for Space Environments (RHESE) project consists of a series of tasks designed to develop and mature a broad spectrum of radiation hardened and low temperature electronics technologies. Three approaches are being taken to address radiation hardening: improved material hardness, design techniques to improve radiation tolerance, and software methods to improve radiation tolerance. Within these approaches various technology products are being addressed including Field Programmable Gate Arrays (FPGA), Field Programmable Analog Arrays (FPAA), MEMS, Serial Processors, Reconfigurable Processors, and Parallel Processors. In addition to radiation hardening, low temperature extremes are addressed with a focus on material and design approaches. System level applications for the RHESE technology products are discussed.

  9. Stabilization of small deformations of maraging steels by stress relaxation

    SciTech Connect

    Alekseeva, L.E.; Koritskaya, G.I.; Talalakina, E.I.

    1988-05-01

    The possibility of increasing the forming accuracy with small degrees of deformation of maraging steel by aging of it under stress after deformation was investigated. Aging under stress of water hardened VNS-2 maraging steel was done in the elastic area and after deformation to epsilon = 6% at 450/degree/: No. 12, (Dec 1987)C, a temperature corresponding to the maximum degree of dispersion hardening. The influence of the degree of deformation on the mechanical properties of the steel, the residual deformation, and stabilization of the ratio of the residual to the total deformations were determined. The structural condition of the martensite and the degree of solid solution decomposition were studied by x-ray diffraction analysis. The proposed treatment led to complete stabilization of the specified deformations with simultaneous strengthening and made it possible to obtain high accuracy in production of small curvature parts.

  10. Microstructural and Material Quality Effects on Rolling Contact Fatigue of Highly Elastic Intermetallic Ball Bearings

    NASA Technical Reports Server (NTRS)

    DellaCorte, Christopher; Howard, S. Adam; Thomas, Fransua; Stanford, Malcolm K.

    2016-01-01

    Rolling element bearings made from highly-elastic intermetallic materials (HIM)s, such as 60NiTi, are under development for applications that require superior corrosion and shock resistance. Compared to steel, intermetallics have been shown to have much lower rolling contact fatigue (RCF) stress capability in simplified 3-ball on rod (ASTM STP 771) fatigue tests. In the 3-ball tests, poor material quality and microstructural flaws negatively affect fatigue life but such relationships have not been established for full-scale 60NiTi bearings. In this paper, 3-ball-on-rod fatigue behavior of two quality grades of 60NiTi are compared to the fatigue life of full-scale 50mm bore ball bearings made from the same materials. 60NiTi RCF rods with material or microstructural flaws suffered from infant mortality failures at all tested stress levels while high quality 60NiTi rods exhibited no failures at lower stress levels. Similarly, tests of full-scale bearings made from flawed materials exhibited early surface fatigue and through crack type failures while bearings made from high quality material did not fail even in long-term tests. Though the full-scale bearing test data is yet preliminary, the results suggest that the simplified RCF test is a good qualitative predictor of bearing performance. These results provide guidance for materials development and to establish minimum quality levels required for successful bearing operation and life.

  11. Effect of pre-strain on ratcheting behavior of A668 Class D steel

    NASA Astrophysics Data System (ADS)

    Tripathy, S.; Mondal, A. K.; Dutta, K.

    2016-02-01

    The aim of this investigation is to study the effect pre-strain (0%, 2%, 4% and 8%) on ratcheting behavior of ASTM A668 Class D steel in different heat treatment conditions (normalized and hardened-tempered). Ratcheting tests were carried out at room temperature on cylindrical specimens having 12.5 mm gauge length and 6 mm gauge diameter. The results include reduced strain accumulation with increasing prestrain level due to work hardening of the pre-strained samples. Further, cyclic hardening takes place during ratcheting deformation.

  12. The ball SITE sign: Ball sports-induced targetoid erythema in a racquetball player

    PubMed Central

    Cohen, Philip R.

    2015-01-01

    Background: Cutaneous injury following impact of a high velocity ball to the skin may result in either erythema or purpura or both. The lesion typically appears as an annular ring of erythema with or without accompanying ecchymosis when the skin is contacted by a paintball, a ping pong ball, a racquetball or a squash ball. Purpose: To describe a girl with targetoid erythema following impact of a racquetball on her flank and back and to review other sports associated with this response to skin injury. Methods: PubMed was used to search the following terms, separately and in combination: ball, erythema, paint, ping pong, purpura, racquetball, sign, site, sports, squash, targetoid. All papers were reviewed and relevant manuscripts, along with their reference citations, were evaluated. Results: A 13-year-old girl developed an annular red ring surrounding a central area of normal appearing skin on her right flank and upper back where a racquetball traveling at a high velocity contacted her skin. Similar appearing lesions of targetoid erythema have been described at the cutaneous impact sites of either paintballs, ping pong balls, squash balls; in addition to erythema, purpura may also concurrently appear or subsequently develop at the contact location of the ball with the skin. Conclusions: Targetoid erythema is a pathognomonic cutaneous presentation resulting from the impact of either a paintball, ping pong ball, racquetball or squash ball—that is traveling at a high velocity—with a sport participant’s skin. The ball SITE (sports-induced targetoid erythema) sign is suggested as a unifying nomenclature to designate this unique, ball sport-associated, cutaneous dermatosis in athletes participating in sports in which high velocity impact of the ball with the skin may occur. PMID:26336625

  13. Preparation and characterization of nanocrystalline ZrO2-7%Y2O3 powders for thermal barrier coatings by high-energy ball milling

    NASA Astrophysics Data System (ADS)

    Bobzin, Kirsten; Zhao, Lidong; Schlaefer, Thomas; Warda, Thomas

    2011-06-01

    High-energy ball milling is an effective method to produce nanocrystalline oxides. In this study, a conventional ZrO2-7%Y2O3 spray powder was ball-milled to produce nanocrystalline powders with high levels of crystalline disorders for deposition of thermal barrier coatings. The powder was milled both with 100Cr6 steel balls and with ZrO2-3%Y2O3 ceramic balls as grinding media. The milling time was varied in order to investigate the effect of the milling time on the crystallite size. The powders were investigated in terms of their crystallite sizes and morphologies by X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results show that under given milling conditions the powder was already nanostructured after 40 min milling. The crystallite size decreased significantly with increasing milling time within first 120 min. After that, a further increase of milling time did not lead to a significant reduction of the crystallite size. Ball-milling led to lattice microstrains. Milling with the steel balls resulted in finer nano-sized crystal grains, but caused the contamination of the powder. The nano-sized crystal grains coarsened during the heat-treatment at 1250°C.

  14. Effect of Silicon Nitride Balls and Rollers on Rolling Bearing Life

    NASA Technical Reports Server (NTRS)

    Zaretsky, Erwin V.; Vlcek, Brian L.; Hendricks, Robert C.

    2005-01-01

    Three decades have passed since the introduction of silicon nitride rollers and balls into conventional rolling-element bearings. For a given applied load, the contact (Hertz) stress in a hybrid bearing will be higher than an all-steel rolling-element bearing. The silicon nitride rolling-element life as well as the lives of the steel races were used to determine the resultant bearing life of both hybrid and all-steel bearings. Life factors were determined and reported for hybrid bearings. Under nominal operating speeds, the resultant calculated lives of the deep-groove, angular-contact, and cylindrical roller hybrid bearings with races made of post-1960 bearing steel increased by factors of 3.7, 3.2, and 5.5, respectively, from those calculated using the Lundberg-Palmgren equations. An all-steel bearing under the same load will have a longer life than the equivalent hybrid bearing under the same conditions. Under these conditions, hybrid bearings are predicted to have a lower fatigue life than all-steel bearings by 58 percent for deep-groove bearings, 41 percent for angular-contact bearings, and 28 percent for cylindrical roller bearings.

  15. Mechanical properties and TEM examination of RAFM steels irradiated up to 70 dpa in BOR-60

    NASA Astrophysics Data System (ADS)

    Gaganidze, E.; Petersen, C.; Materna-Morris, E.; Dethloff, C.; Weiß, O. J.; Aktaa, J.; Povstyanko, A.; Fedoseev, A.; Makarov, O.; Prokhorov, V.

    2011-10-01

    Mechanical properties of Reduced Activation Ferritic/Martensitic (RAFM) steels were studied after irradiation in BOR-60 reactor to a neutron displacement damage of 70 dpa at 330-340 °C. Yield stress and Ductile-to-Brittle-Transition-Temperature of EUROFER97 indicate saturation of hardening and embrittlement. The phenomenological models for description of microstructure evolution and resulting irradiation hardening and embrittlement are discussed. The evolution of yield stress with dose is qualitatively understood within a Whapham and Makin model. Dislocation loops examined in TEM are considered a main source for low-temperature irradiation hardening. The analysis of the fatigue data in terms of the inelastic strain reveals comparable fatigue behaviour both for unirradiated and irradiated conditions, which can be described by a common Manson-Coffin relation. The study of helium effects in B-doped model steels indicated progressive material embrittlement with helium content. Post-irradiation annealing of RAFM steels yielded substantial recovery of mechanical properties.

  16. Beam hardening and partial beam hardening of the bowtie filter: Effects on dosimetric applications in CT

    NASA Astrophysics Data System (ADS)

    Lopez-Rendon, X.; Zhang, G.; Bosmans, H.; Oyen, R.; Zanca, F.

    2014-03-01

    Purpose: To estimate the consequences on dosimetric applications when a CT bowtie filter is modeled by means of full beam hardening versus partial beam hardening. Method: A model of source and filtration for a CT scanner as developed by Turner et. al. [1] was implemented. Specific exposures were measured with the stationary CT X-ray tube in order to assess the equivalent thickness of Al of the bowtie filter as a function of the fan angle. Using these thicknesses, the primary beam attenuation factors were calculated from the energy dependent photon mass attenuation coefficients and used to include beam hardening in the spectrum. This was compared to a potentially less computationally intensive approach, which accounts only partially for beam hardening, by giving the photon spectrum a global (energy independent) fan angle specific weighting factor. Percentage differences between the two methods were quantified by calculating the dose in air after passing several water equivalent thicknesses representative for patients having different BMI. Specifically, the maximum water equivalent thickness of the lateral and anterior-posterior dimension and of the corresponding (half) effective diameter were assessed. Results: The largest percentage differences were found for the thickest part of the bowtie filter and they increased with patient size. For a normal size patient they ranged from 5.5% at half effective diameter to 16.1% for the lateral dimension; for the most obese patient they ranged from 7.7% to 19.3%, respectively. For a complete simulation of one rotation of the x-ray tube, the proposed method was 12% faster than the complete simulation of the bowtie filter. Conclusion: The need for simulating the beam hardening of the bow tie filter in Monte Carlo platforms for CT dosimetry will depend on the required accuracy.

  17. Final Report Auto/Steel Partnership Phase II

    SciTech Connect

    Cady, C.M.; Chen, S.R.; Gray, G.T. III

    1999-06-09

    This is the final report in which effects of strain-rate, temperature, and stress-state on the yield stress and the strain hardening behavior of many common steels used in automobile construction were investigated. The yield and flow stresses were found to exhibit very high rate sensitivities for most of the steels while the hardening rates were found to be insensitive to strain rate and temperature at lower temperatures or at higher strain rates. This behavior is consistent with the observation that overcoming the intrinsic Peierls stress is shown to be the rate-controlling mechanism in these materials at low temperatures. The dependence of the yield stress on temperature and strain rate was found to decrease while the strain hardening rate increased. The Mechanical Threshold Stress (MTS) model was adopted to model the stress-strain behavior of the steels. Parameters for the constitutive relations were derived for the MTS model and also for the Johnson-Cook (JC) and the Zerilli-Armstrong (ZA) models. The results of this study substantiate the applicability of these models for describing the high strain-rate deformation of these materials. The JC and ZA models, however, due to their use of a power strain hardening law were found to yield constitutive relations for the materials which are strongly dependent on the range of strains for which the models were optimized.

  18. CID25: radiation hardened color video camera

    NASA Astrophysics Data System (ADS)

    Baiko, D. A.; Bhaskaran, S. K.; Czebiniak, S. W.

    2006-02-01

    The charge injection device, CID25, is presented. The CID25 is a color video imager. The imager is compliant with the NTSC interlaced TV standard. It has 484 by 710 displayable pixels and is capable of producing 30 frames-per-second color video. The CID25 is equipped with the preamplifier-per-pixel technology combined with parallel row processing to achieve high conversion gain and low noise bandwidth. The on-chip correlated double sampling circuitry serves to reduce the low frequency noise components. The CID25 is operated by a camera system consisting of two parts, the head assembly and the camera control unit (CCU). The head assembly and the CCU can be separated by up to 150 meter long cable. The CID25 imager and the head portion of the camera are radiation hardened. They can produce color video with insignificant SNR degradation out to at least 2.85 Mrad of total dose of Co 60 γ-radiation. This represents the first in industry radiation hardened color video system, based on a semiconductor photo-detector that has an adequate sensitivity for room light operation.

  19. Hardened Client Platforms for Secure Internet Banking

    NASA Astrophysics Data System (ADS)

    Ronchi, C.; Zakhidov, S.

    We review the security of e-banking platforms with particular attention to the exploitable attack vectors of three main attack categories: Man-in-the-Middle, Man-in-the-PC and Man-in-the-Browser. It will be shown that the most serious threats come from combination attacks capable of hacking any transaction without the need to control the authentication process. Using this approach, the security of any authentication system can be bypassed, including those using SecureID Tokens, OTP Tokens, Biometric Sensors and Smart Cards. We will describe and compare two recently proposed e-banking platforms, the ZTIC and the USPD, both of which are based on the use of dedicated client devices, but with diverging approaches with respect to the need of hardening the Web client application. It will be shown that the use of a Hardened Browser (or H-Browser) component is critical to force attackers to employ complex and expensive techniques and to reduce the strength and variety of social engineering attacks down to physiological fraud levels.

  20. Ball to separator contact forces in angular contact ball bearings under thrust and radial loads

    NASA Technical Reports Server (NTRS)

    Nypan, L. J.

    1978-01-01

    Experimental data are reported on ball to cage contact forces in a 110 mm bore ball bearing operating at speeds to 12,000 rpm under radial and thrust loads. Information is also reported on cage to inner race land contact force, cage to inner race land clearance, and cage to shaft speed ratios.