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Sample records for heat exchange tubes

  1. Wound tube heat exchanger

    DOEpatents

    Ecker, Amir L.

    1983-01-01

    What is disclosed is a wound tube heat exchanger in which a plurality of tubes having flattened areas are held contiguous adjacent flattened areas of tubes by a plurality of windings to give a double walled heat exchanger. The plurality of windings serve as a plurality of effective force vectors holding the conduits contiguous heat conducting walls of another conduit and result in highly efficient heat transfer. The resulting heat exchange bundle is economical and can be coiled into the desired shape. Also disclosed are specific embodiments such as the one in which the tubes are expanded against their windings after being coiled to insure highly efficient heat transfer.

  2. Heat exchanger tube mounts

    DOEpatents

    Wolowodiuk, W.; Anelli, J.; Dawson, B.E.

    1974-01-01

    A heat exchanger in which tubes are secured to a tube sheet by internal bore welding is described. The tubes may be moved into place in preparation for welding with comparatively little trouble. A number of segmented tube support plates are provided which allow a considerable portion of each of the tubes to be moved laterally after the end thereof has been positioned in preparation for internal bore welding to the tube sheet. (auth)

  3. Heat exchanger with a removable tube section

    DOEpatents

    Wolowodiuk, W.; Anelli, J.

    1975-07-29

    A heat exchanger is described in which the tube sheet is secured against primary liquid pressure, but which allows for easy removal of the tube section. The tube section is supported by a flange which is secured by a number of shear blocks, each of which extends into a slot which is immovable with respect to the outer shell of the heat exchanger. (auth)

  4. Fluidized bed heat exchanger utilizing angularly extending heat exchange tubes

    DOEpatents

    Talmud, Fred M.; Garcia-Mallol, Juan-Antonio

    1980-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided and includes a steam drum disposed adjacent the fluidized bed and a series of tubes connected at one end to the steam drum. A portion of the tubes are connected to a water drum and in the path of the air and the gaseous products of combustion exiting from the bed. Another portion of the tubes pass through the bed and extend at an angle to the upper surface of the bed.

  5. Acoustic resonance in heat exchanger tube bundles

    SciTech Connect

    Blevins, R.D. )

    1994-02-01

    A series of experiments has been made on aeroacoustic tones produced by flow over tubes in a duct. The sound is characterized by the onset of a loud and persistent acoustic resonance. The acoustic resonance occurs at the frequency of the acoustic modes. The magnitude and extent of the resonance are functions of tube pattern and tube pitch. The sound levels increase in proportion with Mach number, dynamic head and pressure drop. A design procedure for predicting the magnitude of the sound within the tube array is presented. Methods of resonance avoidance are illustrated. An example is made for a large petrochemical heat exchanger.

  6. OXIDE DISPERSION-STRENGTHENED HEAT EXCHANGER TUBING

    SciTech Connect

    Harper, Mark A.

    2001-11-06

    Oxide dispersion strengthened (ODS) alloys (e.g. the INCOLOY{reg_sign} MA956 alloy) are known for their excellent high temperature properties and are prime candidate materials for the construction of very high temperature heat exchangers that will be used in Vision 21 power plants. The main limitation of these materials is their poor weldability. Commercially available ODS tubing also tends to exhibit relatively poor circumferential creep strength due to current processing practices resulting in a fine grain size in the transverse direction. Thus far, these two characteristics of the ODS tubing have restricted its use to mostly non-pressure containing applications. The objectives of this program are to develop: (a) an MA956 tube with sufficient circumferential creep strength for long term use as heat exchanger tubing for very high temperatures; (b) a welding technique(s) for producing adequate joints between an MA956 tube and an MA956 tube, and an MA956 tube and an INCONEL 601 tube; (c) the bending strain limits, below which recrystallization will not occur in a MA956 tube during normal operation; and (d) the high temperature corrosion limits for the MA956 alloy with respect to working-fluid side and fireside environments. Also, this program seeks to generate data for use by heat exchanger designers and the ASME Boiler and Pressure Vessel Code, and perform an analysis of the mechanical property, tube bending, and corrosion data in order to determine the implications on the design of a very high temperature heat exchanger (T>1093 C/2000 F). After one year, work is currently being conducted on increasing the circumferential strength of a MA956 tube, developing joining techniques for this material, determining the tube bending strain limits, and establishing the high temperature corrosion parameters for the MA956 alloy in environments expected to be present in Vision 21 power plants. Work in these areas will is continuing into the next fiscal year, with success

  7. Condensation in horizontal heat exchanger tubes

    SciTech Connect

    Leyer, S.; Zacharias, T.; Maisberger, F.; Lamm, M.; Vallee, C.; Beyer, M.; Hampel, U.

    2012-07-01

    Many innovative reactor concepts for Generation III nuclear power plants use passive safety equipment for residual heat removal. These systems use two phase natural circulation. Heat transfer to the coolant results in a density difference providing the driving head for the required mass flow. By balancing the pressure drop the system finds its operational mode. Therefore the systems depend on a strong link between heat transfer and pressure drop determining the mass flow through the system. In order to be able to analyze these kind of systems with the help of state of the art computer codes the implemented numerical models for heat transfer, pressure drop or two phase flow structure must be able to predict the system performance in a wide parameter range. Goal of the program is to optimize the numerical models and therefore the performance of computer codes analyzing passive systems. Within the project the heat transfer capacity of a heat exchanger tube will be investigated. Therefore the tube will be equipped with detectors, both temperature and pressure, in several directions perpendicular to the tube axis to be able to resolve the angular heat transfer. In parallel the flow structure of a two phase flow inside and along the tube will be detected with the help of x-ray tomography. The water cooling outside of the tube will be realized by forced convection. It will be possible to combine the flow structure measurement with an angular resolved heat transfer for a wide parameter range. The test rig is set up at the TOPLFOW facility at the Helmholtz-Zentrum Dresden-Rossendorf (HZDR), so that it will be possible to vary the pressure between 5 and 70 bar. The steam mass content will be varied between 0 and 100 percent. The results will be compared to the large scaled Emergency Condenser Tests performed at the INKA test facility in Karlstein (Germany). The paper will explain the test setup and the status of the project will be presented. (authors)

  8. Method for making heat exchange tubes

    SciTech Connect

    Cunningham, J.L.; Campbell, B.J.

    1987-09-15

    This patent describes a method of making a heat exchange tube from difficult to work materials such as titanium and stainless steel in a single finning pass. It consists of inserting a mandrel having at least a first larger diameter portion and a second smaller diameter portion inside a plain tube. Then move the axes of a rotating disc carrying finning arbors toward the tube so that first and second sets of discs on the arbors, which are separated from each other by a spacer member, will sequentially force portions of the tube toward the first and second portions of the mandrel. The first set of discs serve to initially form the fins on the tube to at least approximately their final outside diameter and the second set of discs, whose discs are axially spaced so as to have a greater pitch than the discs of the first set, serve to reduce the root diameter of the fins previously formed by the first set of discs without substantially changing the outer diameter of the fins formed by the first set of discs. The greater pitch of the second set of discs causes an elongation of the tube and reduces its tendency to twist during finning.

  9. Flow and heat transfer enhancement in tube heat exchangers

    NASA Astrophysics Data System (ADS)

    Sayed Ahmed, Sayed Ahmed E.; Mesalhy, Osama M.; Abdelatief, Mohamed A.

    2015-11-01

    The performance of heat exchangers can be improved to perform a certain heat-transfer duty by heat transfer enhancement techniques. Enhancement techniques can be divided into two categories: passive and active. Active methods require external power, such as electric or acoustic field, mechanical devices, or surface vibration, whereas passive methods do not require external power but make use of a special surface geometry or fluid additive which cause heat transfer enhancement. The majority of commercially interesting enhancement techniques are passive ones. This paper presents a review of published works on the characteristics of heat transfer and flow in finned tube heat exchangers of the existing patterns. The review considers plain, louvered, slit, wavy, annular, longitudinal, and serrated fins. This review can be indicated by the status of the research in this area which is important. The comparison of finned tubes heat exchangers shows that those with slit, plain, and wavy finned tubes have the highest values of area goodness factor while the heat exchanger with annular fin shows the lowest. A better heat transfer coefficient ha is found for a heat exchanger with louvered finned and thus should be regarded as the most efficient one, at fixed pumping power per heat transfer area. This study points out that although numerous studies have been conducted on the characteristics of flow and heat transfer in round, elliptical, and flat tubes, studies on some types of streamlined-tubes shapes are limited, especially on wing-shaped tubes (Sayed Ahmed et al. in Heat Mass Transf 50: 1091-1102, 2014; in Heat Mass Transf 51: 1001-1016, 2015). It is recommended that further detailed studies via numerical simulations and/or experimental investigations should be carried out, in the future, to put further insight to these fin designs.

  10. Analysis of the heat transfer in double and triple concentric tube heat exchangers

    NASA Astrophysics Data System (ADS)

    Rădulescu, S.; Negoiţă, L. I.; Onuţu, I.

    2016-08-01

    The tubular heat exchangers (shell and tube heat exchangers and concentric tube heat exchangers) represent an important category of equipment in the petroleum refineries and are used for heating, pre-heating, cooling, condensation and evaporation purposes. The paper presents results of analysis of the heat transfer to cool a petroleum product in two types of concentric tube heat exchangers: double and triple concentric tube heat exchangers. The cooling agent is water. The triple concentric tube heat exchanger is a modified constructive version of double concentric tube heat exchanger by adding an intermediate tube. This intermediate tube improves the heat transfer by increasing the heat area per unit length. The analysis of the heat transfer is made using experimental data obtained during the tests in a double and triple concentric tube heat exchanger. The flow rates of fluids, inlet and outlet temperatures of water and petroleum product are used in determining the performance of both heat exchangers. Principally, for both apparatus are calculated the overall heat transfer coefficients and the heat exchange surfaces. The presented results shows that triple concentric tube heat exchangers provide better heat transfer efficiencies compared to the double concentric tube heat exchangers.

  11. Reliability analysis on a shell and tube heat exchanger

    NASA Astrophysics Data System (ADS)

    Lingeswara, S.; Omar, R.; Mohd Ghazi, T. I.

    2016-06-01

    A shell and tube heat exchanger reliability was done in this study using past history data from a carbon black manufacturing plant. The heat exchanger reliability study is vital in all related industries as inappropriate maintenance and operation of the heat exchanger will lead to major Process Safety Events (PSE) and loss of production. The overall heat exchanger coefficient/effectiveness (Uo) and Mean Time between Failures (MTBF) were analyzed and calculated. The Aspen and down time data was taken from a typical carbon black shell and tube heat exchanger manufacturing plant. As a result of the Uo calculated and analyzed, it was observed that the Uo declined over a period caused by severe fouling and heat exchanger limitation. This limitation also requires further burn out period which leads to loss of production. The MTBF calculated is 649.35 hours which is very low compared to the standard 6000 hours for the good operation of shell and tube heat exchanger. The guidelines on heat exchanger repair, preventive and predictive maintenance was identified and highlighted for better heat exchanger inspection and repair in the future. The fouling of heat exchanger and the production loss will be continuous if proper heat exchanger operation and repair using standard operating procedure is not followed.

  12. Finned Tube With Vortex Generators For A Heat Exchanger.

    DOEpatents

    Sohal, Manohar S.; O'Brien, James E.

    2005-12-20

    A system for and method of manufacturing a finned tube for a heat exchanger is disclosed herein. A continuous fin strip is provided with at one pair of vortex generators. A tube is rotated and linearly displaced while the continuous fin strip with vortex generators is spirally wrapped around the tube.

  13. Finned Tube With Vortex Generators For A Heat Exchanger.

    DOEpatents

    Sohal, Monohar S.; O'Brien, James E.

    2004-09-14

    A system for and method of manufacturing a finned tube for a heat exchanger is disclosed herein. A continuous fin strip is provided with at least one pair of vortex generators. A tube is rotated and linearly displaced while the continuous fin strip with vortex generators is spirally wrapped around the tube.

  14. Performance of multi tubes in tube helically coiled as a compact heat exchanger

    NASA Astrophysics Data System (ADS)

    Nada, S. A.; El Shaer, W. G.; Huzayyin, A. S.

    2014-12-01

    Multi tubes in tube helically coiled heat exchanger is proposed as a compact heat exchanger. Effects of heat exchanger geometric parameters and fluid flow parameters; namely number of inner tubes, annulus hydraulic diameter, Reynolds numbers and input heat flux, on performance of the heat exchanger are experimentally investigated. Different coils with different numbers of inner tubes, namely 1, 3, 4 and 5 tubes, were tested. Results showed that coils with 3 inner tubes have higher values of heat transfer coefficient and compactness parameter (bar{h} Ah ). Pressure drop increases with increasing both of Reynolds number and number of inner tubes. Correlations of average Nusselt number were deduced from experimental data in terms of Reynolds number, Prandtl number, Number of inner coils tubes and coil hydraulic diameter. Correlations prediction was compared with experimental data and the comparison was fair enough.

  15. Heat exchanger with leak detecting double wall tubes

    DOEpatents

    Bieberbach, George; Bongaards, Donald J.; Lohmeier, Alfred; Duke, James M.

    1981-01-01

    A straight shell and tube heat exchanger utilizing double wall tubes and three tubesheets to ensure separation of the primary and secondary fluid and reliable leak detection of a leak in either the primary or the secondary fluids to further ensure that there is no mixing of the two fluids.

  16. Corrosion on steam-side heat exchanger tubes

    SciTech Connect

    Arevalo, A.; Esparza, P.; Bas, C.G.; Morales, J.; Gonzalez, S.; Sanchez, S.R. de

    1996-01-01

    Two corrosion cases occurred on the steam side of tubes in a heat exchanger in a central power station which used seawater as a coolant. The first case is stress corrosion cracking in the presence of oxygen and ammonia with through-wall cracks that originated in dealloyed cavities. The second case describes high-pressure, high-temperature steam impinging the tubes, leading to deep erosion on the tube`s external side. Erosion-corrosion accelerated on the seawater side because heating decreased the critical flow rate and enhanced formation of deposits which were obstacles to the flow.

  17. Airside performances of finned eight-tube heat exchangers

    NASA Astrophysics Data System (ADS)

    Li, Cheng; Li, Junming

    2016-11-01

    For applications in the relatively low temperature refrigeration systems with large constant temperature bath, the present work performed the experimental studies on the airside performances of the staggered finned eight-tube heat exchangers with large fin pitches. The airside heat transfer coefficients and pressure drops for three fin types and two fin pitches are obtained and analyzed. The heat transfer enhancement with louver fins is 11-16 % higher than the flat fins and that with sinusoidal corrugated fins is 1.1-3.4 % higher than the flat fins. Higher Re brings larger enhancement for various fins. Fin pitches show weak influence on heat transfer for eight tube rows. However, effects of fin pitch on heat transfer for both the sinusoidal corrugation and the louvered fin are larger than the flat fins and they are different from those for N ≤ 6. Airside Colburn j factor are compared with previous and it could be concluded that the airside j factor is almost constant for finned tube heat exchangers with eight tubes and large fin pitches, when Re is from 250 to 2500. The results are different from previous studies for fewer tube rows.

  18. Fouling characteristics of compact heat exchangers and enhanced tubes.

    SciTech Connect

    Panchal, C. B.; Rabas, T. J.

    1999-07-15

    Fouling is a complex phenomenon that (1) encompasses formation and transportation of precursors, and (2) attachment and possible removal of foulants. A basic understanding of fouling mechanisms should guide the development of effective mitigation techniques. The literature on fouling in complex flow passages of compact heat exchangers is limited; however, significant progress has been made with enhanced tubes.

  19. DEVELOPMENT OF ODS HEAT EXCHANGER TUBING

    SciTech Connect

    Mark A. Harper, Ph.D.

    2001-10-01

    Work continued on four major tasks of this project--increasing the circumferential strength of MA956 tubing, joining of the MA956 alloy, determining the bending limits of MA956 tubing, and determination of the high temperature corrosion limits of the MA956 alloy. With respect to increasing the circumferential strength of a MA956 tube, an additional 120 MA956 rods have been extruded (total of 180 rods) using 16:1 and 10:1 extrusion ratios and extrusion temperatures of 1000, 1075, 1150, and 1200 C. Also, approximately 40 cold work (0, 10, 20, 30, 40%) plus annealing treatments (1000, 1150, 1300 C) have been completed with the resulting sample microstructures presently being analyzed. Creep testing to determine the ''stress threshold'' curves for this alloy continues. Regarding joining of the MA956 alloy, work continued using friction welding, magnetic impulse welding, explosive welding, and transient liquid phase bonding, with encouraging results obtained from the friction, explosive, and transient liquid phase joining methods. Initial work on determining the bending limits of the MA956 tubing has shown that the recrystallized material shows good ductility but the unrecrystallized material does not. And finally, fluid-side high temperature corrosion testing of the material continues and the environment for the laboratory fireside corrosion testing has been established and testing initiated.

  20. DEVELOPMENT OF ODS HEAT EXCHANGER TUBING

    SciTech Connect

    Mark A. Harper, Ph.D.

    2002-04-01

    Work continued on three major tasks of this project--increasing the circumferential strength of MA956 tubing, joining of the MA956 alloy, and determination of the high temperature corrosion limits of the MA956 alloy. With respect to increasing the circumferential strength of a MA956 tube, all of the cold working operations (0, 10, 20, 30, 40%) and annealing treatments (1000, 1150, 1300 C) have been completed. The sample microstructures produced by this processing continue to be analyzed with TEM results providing valuable information on the strengthening mechanism of this alloy. Creep testing to determine the ''stress threshold'' curves for this alloy continues. Regarding joining of the MA956 alloy, additional welds were produced with the friction welding and transient liquid phase bonding techniques. And finally, laboratory high temperature corrosion testing of the material continues in both fluid-side and fire-side simulated environments.

  1. DEVELOPMENT OF ODS HEAT EXCHANGER TUBING

    SciTech Connect

    Mark A. Harper, Ph.D.

    2003-04-01

    Due to extenuating circumstances Special Metals Corporation is terminating their role as prime contractor with this Vision 21 project. In response to this situation, a status report for the project as of this date, has been prepared and follows. Significant work has been accomplished on three major tasks of this project--increasing the circumferential strength of MA956 tubing, joining of the MA956 alloy, and determination of the high temperature corrosion limits of the MA956 alloy. With respect to increasing the circumferential strength of a MA956 tube, the first rod extrusion campaign has been completed with microstructure analysis providing valuable information on the strengthening mechanism of this alloy. Also, based on the results obtained thus far extrusions of tubes are in process and creep testing to determine the ''stress threshold'' curves for this alloy continues. Regarding joining of the MA956 alloy, welds have been produced using the friction, explosive, magnetic impulse, and diffusion bonding techniques. Complete elevated temperature mechanical testing has not been conducted on joints produced using these methods, however room temperature tensile and shear testing has shown promising results on friction and explosive welds. And finally, laboratory high temperature corrosion testing of the material continues in both fluid-side and fire-side simulated environments. Brief summary status statements from each of the subcontractors is appended to this report which additionally contains the expected funding needed to complete the project.

  2. DEVELOPMENT OF ODS HEAT EXCHANGER TUBING

    SciTech Connect

    Mark A. Harper, Ph.D.

    2002-01-01

    Work continued on four major tasks of this project--increasing the circumferential strength of MA956 tubing, joining of the MA956 alloy, determining the bending limits of MA956 tubing, and determination of the high temperature corrosion limits of the MA956 alloy. With respect to increasing the circumferential strength of a MA956 tube, all of the extrusions plus decanning operations have been completed (total of 180 rods) for Task 2.1.1 (Extrusion Ratio = 20:1, 16:1, 10:1 and Extrusion Temperature = 1000, 1075, 1150, and 1200 C). Also, essentially all of the cold working operations have been completed (0, 10, 20, 30, 40%) with approximately 100 annealing treatments (1000, 1150, 1300 C) remaining. The sample microstructures produced by this processing continue to be analyzed. Creep testing to determine the ''stress threshold'' curves for this alloy continues. Regarding joining of the MA956 alloy, advances were made using transient liquid phase bonding. And finally, laboratory high temperature corrosion testing of the material continues (both fluid-side and fire-side) with fabrication of the field probes initiated.

  3. Erosion of heat exchanger tubes in fluidized beds

    SciTech Connect

    Johnson, E.K.; Flemmer, R.L.C.

    1991-01-01

    This final report describes the activities of the 3-year project entitled Erosion of Heat Exchanger Tubes In Fluidized Beds.'' which was completed at the end of 1990. Project accomplishments include the collection of a substantial body of wear data In a 24in. [times] 24in. fluidized bed, comparative wear results In a 6in. [times] 6in. fluidized bed, the development of a dragometer and the collection of a comprehensive set of drag force data in the 24in. [times] 24in. bed, Fast Fourier Transform (FFT) analysis of bubble probe data to establish dominant bubble frequencies in the 24in. [times] 24in. bed, the use of a heat flux gauge for measurement of heat transfer coefficients in the 24in. [times] 24in. bed and the modeling of the tube wear in the 24in. [times] 24in. bed. Analysis of the wear data from the 24in. square bed indicates that tube wear increases with increase in superficial velocity, and with increase in tube height. The latter effect is a result of the tubes higher up in the bed seeing greater movement of dense phase than tubes lower down In the bed. In addition, tube wear was found to decrease with increase in particle size, for constant superficial velocity. Three models of tube wear were formulated and provided acceptable prediction of wear when compared with the experimental data.

  4. DEVELOPMENT OF ODS HEAT EXCHANGER TUBING

    SciTech Connect

    Mark A. Harper

    2001-07-01

    Work continued on three major tasks of this project--increasing the circumferential strength of the MA956 tube, joining of the MA956 alloy, and determination of the high temperature corrosion limits of the MA956 alloy. With respect to increasing the circumferential strength of a MA956 tube, an additional 120 MA956 rods have been extruded (total of 180 rods) using 16:1 and 10:1 extrusion ratios and extrusion temperatures of 1000, 1075, 1150, and 1200 C. Also, approximately 40 cold work (0, 10, 20, 30, 40%) plus annealing treatments (1000, 1150, 1300 C) have been completed with sample microstructure presently being analyzed. Also, creep testing to determine the ''stress threshold'' curves for this alloy continues. Regarding joining of the alloy MA956, work continued on the friction welding, magnetic impulse welding, explosive welding, and transient liquid phase bonding, with joints produced using the friction, magnetic impulse and explosive welding techniques. And finally, fluid-side high temperature corrosion tests of the material have been initiated.

  5. Local Heat Transfer for Finned-Tube Heat Exchangers using Oval Tubes

    SciTech Connect

    O'Brien, James Edward; Sohal, Manohar Singh

    2000-08-01

    This paper presents the results of an experimental study of forced convection heat transfer in a narrow rectangular duct fitted with either a circular tube or an elliptical tube in crossflow. The duct was designed to simulate a single passage in a fin-tube heat exchanger. Heat transfer measurements were obtained using a transient technique in which a heated airflow is suddenly introduced to the test section. High-resolution local fin-surface temperature distributions were obtained at several times after initiation of the transient using an imaging infrared camera. Corresponding local fin-surface heat transfer coefficient distributions were then calculated from a locally applied one-dimensional semi-infinite inverse heat conduction model. Heat transfer results were obtained over an airflow rate ranging from 1.56 x 10-3 to 15.6 x 10-3 kg/s. These flow rates correspond to a duct-height Reynolds number range of 630 – 6300 with a duct height of 1.106 cm and a duct width-toheight ratio, W/H, of 11.25. The test cylinder was sized such that the diameter-to-duct height ratio, D/H is 5. The elliptical tube had an aspect ratio of 3:1 and a/H equal to 4.33. Results presented in this paper reveal visual and quantitative details of local fin-surface heat transfer distributions in the vicinity of circular and oval tubes and their relationship to the complex horseshoe vortex system that forms in the flow stagnation region. Fin surface stagnation-region Nusselt numbers are shown to be proportional to the square-root of Reynolds number.

  6. DEVELOPMENT OF ODS HEAT EXCHANGER TUBING

    SciTech Connect

    Mark A. Harper, Ph.D.

    2001-04-30

    Work has begun under three major tasks of this project. With respect to increasing the circumferential strength of a MA956 tube, approximately 60 MA956 rods have been extruded using a 20:1 extrusion ratio and extrusion temperatures of 1000, 1075, 1150, and 1200 C. Also, creep testing is underway for the purpose of determining the ''stress threshold'' curves for this alloy. Regarding joining of the alloy MA956, work has begun on the friction welding, magnetic impulse welding, explosive welding, and transient liquid phase bonding aspects of this project. And finally, material is being prepared for the laboratory fire-side high temperature corrosion tests, with potential gas and deposits for a typical Vision 21 plant being reviewed for final determination of these variables in the test program.

  7. Performance Prediction of Cross-finned Tube Heat Exchangers

    NASA Astrophysics Data System (ADS)

    Kondou, Chieko; Senshu, Takao; Matsumura, Kenji; Oguni, Kensaku

    An important issue in heat pumps is increasing their efficiency, in order to achieve a significant optimization for heat exchangers. Techniques to simulate the flow length averaged heat transfer coefficient and static pressure drop through the flow passage are presented in this paper. In addition, an analytical evaluation of the cost reduction for a cross-fined tube heat exchanger of outdoor heat pump units is instantiated. The dimensionless factors, Colburn's factor j and Fanning's friction factor f, express the heat transfer performance and frictional characteristics, as a function of Reynolds number. These depend on slit possession, an original parameter used in this study. Further, this paper describes an approximate expression of the fin efficiency, which can be used for to survey the fin parameters. The above three concepts were necessary to forecast the performance on the airside. In the results, the cost minimum point was obtained with a comparable performance.

  8. Continuation of Studies on Development of ODS Heat Exchanger Tubing

    SciTech Connect

    Lawrence Brown; David Workman; Bimal Kad; Gaylord Smith; Archie Robertson; Ian Wright

    2008-04-15

    The Department of Energy (DOE), National Energy Technology Center (NETL), has initiated a strategic plan for the development of advanced technologies needed to design and build fossil fuel plants with very high efficiency and environmental performance. These plants, referred to as 'Vision 21' and FutureGen programs by DOE, will produce electricity, chemicals, fuels, or a combination of these products, and possibly secondary products such as steam/heat for industrial use. MA956 is a prime candidate material being considered for a high temperature heat exchanger in the 'Vision 21' and FutureGen programs. This material is an oxide dispersion strengthened (ODS) alloy; however, there are some gaps in the data required to commit to the use of these alloys in a full-size plant. To fill the technology gaps for commercial production and use of the material for 'Advanced Power Generation Systems' this project has performed development activity to significant increase in circumferential strength of MA956 as compared to currently available material, investigated bonding technologies for bonding tube-to-tube joints through joining development, and performed tensile, creep and fire-side corrosion tests to validate the use and fabrication processes of MA956 to heat exchanger tubing applications. Development activities within this projected has demonstrated increased circumferential strength of MA956 tubes through flow form processing. Of the six fabrication technologies for bonding tube-to-tube joints, inertia friction welding (IFW) and flash butt welding (FBW) were identified as processes for joining MA956 tubes. Tensile, creep, and fire-side corrosion test data were generated for both base metal and weld joints. The data can be used for design of future systems employing MA956. Based upon the positive development activities, two test probes were designed and fabricated for field exposure testing at 1204 C ({approx}2200 F) flue gas. The probes contained tube portions with FBW

  9. Optimisation of Double Pipe Helical Tube Heat Exchanger and its Comparison with Straight Double Tube Heat Exchanger

    NASA Astrophysics Data System (ADS)

    Kareem, Rashid

    2016-06-01

    Optimization of double pipe helical coil heat exchanger with various optimizing parameters and its comparison with double pipe straight tube are the prime objectives of this paper. Numerical studies were performed with the aid of a commercial computational fluid dynamics package ANSYS FLUENT 14. In this paper the double pipe helical coil is analysed under turbulent flow conditions for optimum heat exchanger properties. The parameters used for optimization are cross-sectional shape and taper angles. Optimization analysis is being carried out for finding best cross sectional shape of heat exchanger coils by using rectangular, square, triangular and circular cross-sections. The tapered double pipe helical coil is then analysed for best heat transfer and pressure drop characteristics by varying the angle of taper. Finally, an optimum coil on the basis of all the analysis is selected. This optimized double pipe helical coil is compared with double pipe straight tube of equivalent cross-sectional area and length as that of unwounded length of double pipe helical coil.

  10. Heat exchanger

    SciTech Connect

    Drury, C.R.

    1988-02-02

    A heat exchanger having primary and secondary conduits in heat-exchanging relationship is described comprising: at least one serpentine tube having parallel sections connected by reverse bends, the serpentine tube constituting one of the conduits; a group of open-ended tubes disposed adjacent to the parallel sections, the open-ended tubes constituting the other of the conduits, and forming a continuous mass of contacting tubes extending between and surrounding the serpentine tube sections; and means securing the mass of tubes together to form a predetermined cross-section of the entirety of the mass of open-ended tubes and tube sections.

  11. Performance of multiple mini-tube heat exchangers as an internal heat exchanger of a vapor-injection cycle heat pump

    NASA Astrophysics Data System (ADS)

    Jang, Jin Yong; Jeong, Ji Hwan

    2016-04-01

    A multiple mini-tube (MMT) heat exchanger was considered as an internal heat exchanger of vapor-injection cycle heat pump. Heat transfer and pressure drop in multiple mini-tube heat exchangers were numerically and experimentally investigated. Results show that the best performance of the MMT heat exchanger can be obtained when the intermediate-pressure two-phase refrigerant is supplied to the shell-side and this refrigerant reaches a saturated vapor state at the exit of the heat exchanger.

  12. Supercritical heat exchanger field test (SHEFT), I. Field performance data on shell-and-tube heat exchangers in geothermal service

    SciTech Connect

    Silvester, L.F.; Beaulaurier, L.O.; Mirk, K.F.; Fulton, R.L.

    1981-06-01

    Field performance data on shell-and-tube heat exchangers in geothermal service are presented. The test data were taken for geothermal brine on the tube side and hydrocarbon on the shell side in counterflow for six primary heat exchangers, and for hydrocarbon on the shell side and cooling water on the tube side for the condenser. Test data were for heating isobutane, 1 90/10 isobutane/isopentane mixture, and a 80/20 isobutane/isopentane mixture at supercritical conditions in the vicinity of their critical pressure and temperature, and for condensing the same fluids. The test data were used in a preliminary data analysis to determine the reported heat exchanger performance parameters.

  13. Characterization of a tube-in-shell thermosyphon heat exchanger for solar water heating

    SciTech Connect

    Dahl, S.D.; Davidson, J.H.

    1995-11-01

    Performance of a double-wall, natural convection, two-pass, tube-in-shell heat exchanger designed for use in a solar water heating system is measured. The heat exchanger is mounted along the length of a solar water storage tank. Flow of cold water on the shell side of the heat exchanger is driven solely by buoyancy forces. Hot side fluid is pumped. Flow rate, pressure drop and temperature data needed for a semi-empirical model of the heat exchanger are obtained. Performance is measured for forced convection, hot side volumetric flow rates of 0.016, 0.032 and 0.079 l/s. Temperature difference between hot and cold fluid at the inlets is varied from 0 to 75 degC. Measured values include thermosyphon and forced flow rates, temperature differences across the beat exchanger, vertical temperature distribution in the storage tank, and pressure drop due to shear on the thermosyphon side of the heat exchanger. Heat exchanger effectiveness and overall heat transfer area product (UA) are calculated. Thermosyphon mass flow rates are on the order of 0.01 kg/s. Although the low flow rates create thermal stratification of the water storage tank, they restrict energy transfer in the heat exchanger.

  14. Heat exchanger

    DOEpatents

    Wolowodiuk, Walter

    1976-01-06

    A heat exchanger of the straight tube type in which different rates of thermal expansion between the straight tubes and the supply pipes furnishing fluid to those tubes do not result in tube failures. The supply pipes each contain a section which is of helical configuration.

  15. Woven heat exchanger

    DOEpatents

    Piscitella, Roger R.

    1987-01-01

    In a woven ceramic heat exchanger using the basic tube-in-shell design, each heat exchanger consisting of tube sheets and tube, is woven separately. Individual heat exchangers are assembled in cross-flow configuration. Each heat exchanger is woven from high temperature ceramic fiber, the warp is continuous from tube to tube sheet providing a smooth transition and unitized construction.

  16. Woven heat exchanger

    DOEpatents

    Piscitella, Roger R.

    1987-05-05

    In a woven ceramic heat exchanger using the basic tube-in-shell design, each heat exchanger consisting of tube sheets and tube, is woven separately. Individual heat exchangers are assembled in cross-flow configuration. Each heat exchanger is woven from high temperature ceramic fiber, the warp is continuous from tube to tube sheet providing a smooth transition and unitized construction.

  17. Dynamic modeling of tube-support interaction in heat exchangers

    NASA Astrophysics Data System (ADS)

    Azizian, Reza

    Flow-induced forces in heat exchangers can cause excessive tube vibration and interaction with their supports. Long term interaction may develop fretting-wear and consequently lead to tube failures. An accurate prediction of the tube-support interaction behavior is important to quantify tube fretting-wear. Therefore, a detailed study of the related friction and impact forces is required for formulating a precise wear model. This study aimed to develop a friction model for accurate representations of various states of the friction process, including elastic, plastic and partial slipping states. In addition, the tube-support impact model is verified both numerically and experimentally. A hybrid spring-damper rate dependent friction model was developed to precisely simulate the friction process from zero velocity to the gross slip state. This was achieved by considering various physical phenomena during the friction process including the Stribeck effect, varying break-away force, bristle elastic, plastic and partial-slipping behaviors. The slipping time in the velocity-limited friction model was compared to the LuGre friction model. The inability of the velocity limited friction model to detect the sticking region was explained by the dependency of a limiting velocity criterion on the varying break-away force and the Stribeck effect. This confirmed the importance of having an adaptive limiting velocity for the velocity limited friction model. In addition, the stress distribution within the contact region was studied in detail to demarcate different regions within a contact area during the friction process. This analysis attributed a physical meaning to each component of the new hybrid friction model. The ability of the hybrid model to accurately reproduce stick-slip behavior was examined using the Ozaki and Hashiguchi friction model and the Baumberger et al. experimental tests. The result showed better estimation of the stick-slip behavior, both qualitatively and

  18. Process industry demand for more efficient, more cost-effective heat exchanger tubing

    SciTech Connect

    Thors, P.

    1987-01-01

    In the future the process industry will see a bigger selection of enhanced heat transfer tubes, one of the reasons being the continued production of special patented technology involved in making them. Here the author mentions only some of the factors that might influence the increased usage of these enhanced tubes. In using more efficient tubing in a heat exchanger the designer has available the options to increase the total heat duty per unit volume, lower operating costs by reducing the mean temperature difference at a given heat duty, save material, or reduce the size and/or pumping power, among others. This can be achieved, for example, by replacing plain tubes with appropriate enhanced tubes in retubing applications, where old heat exchangers need to be upgraded and total efficiency improved. When a new heat exchanger is to be built, it is easier for the designer to include the more efficient tubing to utilize all the benefits of the increased thermal performance.

  19. Steady and unsteady state thermal behaviour of triple concentric-tube heat exchanger

    NASA Astrophysics Data System (ADS)

    Boultif, Nora; Bougriou, Cherif

    2016-06-01

    This paper presents a numerical analysis by using the finite difference method to describe the steady and unsteady state thermal behavior of triple concentric-tube heat exchanger with parallel flow and counter flow arrangements. One gives the temperature variations of the three fluids and three walls with time along the triple concentric-tube heat exchanger. The fluids have a time lag and the response of triple concentric-tube heat exchanger in parallel flow configuration is faster than those of a counterflow arrangement, its performances are always lower than those of a counterflow triple concentric-tube heat exchanger. The heat transfer coefficients by convection of the three fluids vary with time in addition to the temperature and the heat exchanger performances are lower in unsteady state than the steady state case.

  20. Experimental Investigation of Heat transfer rate of Nano fluids using a Shell and Tube Heat exchanger

    NASA Astrophysics Data System (ADS)

    SIVA ESWARA RAO, M.; SREERAMULU, DOWLURU; ASIRI NAIDU, D.

    2016-09-01

    Nano fluids are used for increasing thermal properties in heat transfer equipment like heat exchangers, radiators etc. This paper investigates the heat transfer rate of Nano fluids using a shell and tube heat exchanger in single and multi tubes under turbulent flow condition by a forced convection mode. Alumina Nanoparticles are prepared by using Sol-Gel method. Heat transfer rate increases with decreasing particle size. In this experiment Alumina Nano particles of about 22 nm diameter used. Alumina Nano fluids are prepared with different concentrations of Alumina particles (0.13%, 0.27%, 0.4%, and 0.53%) with water as a base fluid using ultra-sonicator. Experiment have been conducted on shell and tube heat exchanger for the above concentrations on parallel and counter flow conditions by keeping constant inlet temperatures and mass flow rate. The result shows that the heat transfer rate is good compared to conventional fluids. The properties of Nano fluids and non-dimensional numbers have been calculated.

  1. Heat Transfer Enhancement for Finned-Tube Heat Exchangers with Vortex Generators: Experimental and Numerical Results

    SciTech Connect

    O'Brien, James Edward; Sohal, Manohar Singh; Huff, George Albert

    2002-08-01

    A combined experimental and numerical investigation is under way to investigate heat transfer enhancement techniques that may be applicable to large-scale air-cooled condensers such as those used in geothermal power applications. The research is focused on whether air-side heat transfer can be improved through the use of finsurface vortex generators (winglets,) while maintaining low heat exchanger pressure drop. A transient heat transfer visualization and measurement technique has been employed in order to obtain detailed distributions of local heat transfer coefficients on model fin surfaces. Pressure drop measurements have also been acquired in a separate multiple-tube row apparatus. In addition, numerical modeling techniques have been developed to allow prediction of local and average heat transfer for these low-Reynolds-number flows with and without winglets. Representative experimental and numerical results presented in this paper reveal quantitative details of local fin-surface heat transfer in the vicinity of a circular tube with a single delta winglet pair downstream of the cylinder. The winglets were triangular (delta) with a 1:2 height/length aspect ratio and a height equal to 90% of the channel height. Overall mean fin-surface Nusselt-number results indicate a significant level of heat transfer enhancement (average enhancement ratio 35%) associated with the deployment of the winglets with oval tubes. Pressure drop measurements have also been obtained for a variety of tube and winglet configurations using a single-channel flow apparatus that includes four tube rows in a staggered array. Comparisons of heat transfer and pressure drop results for the elliptical tube versus a circular tube with and without winglets are provided. Heat transfer and pressure-drop results have been obtained for flow Reynolds numbers based on channel height and mean flow velocity ranging from 700 to 6500.

  2. Experimental study of mixed convection heat transfer in vertical helically coiled tube heat exchangers

    SciTech Connect

    Ghorbani, N.; Taherian, H.; Gorji, M.; Mirgolbabaei, H.

    2010-10-15

    In this study the mixed convection heat transfer in a coil-in-shell heat exchanger for various Reynolds numbers, various tube-to-coil diameter ratios and different dimensionless coil pitch was experimentally investigated. The experiments were conducted for both laminar and turbulent flow inside coil. Effects of coil pitch and tube diameters on shell-side heat transfer coefficient of the heat exchanger were studied. Different characteristic lengths were used in various Nusselt number calculations to determine which length best fits the data and several equations were proposed. The particular difference in this study in comparison with the other similar studies was the boundary conditions for the helical coils. The results indicate that the equivalent diameter of shell is the best characteristic length. (author)

  3. Woven heat exchanger

    DOEpatents

    Piscitella, R.R.

    1984-07-16

    This invention relates to a heat exchanger for waste heat recovery from high temperature industrial exhaust streams. In a woven ceramic heat exchanger using the basic tube-in-shell design, each heat exchanger consisting of tube sheets and tube, is woven separately. Individual heat exchangers are assembled in cross-flow configuration. Each heat exchanger is woven from high temperature ceramic fiber, the warp is continuous from tube to tube sheet providing a smooth transition and unitized construction.

  4. Experimental investigation of plastic finned-tube heat exchangers, with emphasis on material thermal conductivity

    SciTech Connect

    Chen, Lin; Li, Zhen; Guo, Zeng-Yuan

    2009-07-15

    In this paper, two modified types of polypropylene (PP) with high thermal conductivity up to 2.3 W/m K and 16.5 W/m K are used to manufacture the finned-tube heat exchangers, which are prospected to be used in liquid desiccant air conditioning, heat recovery, water source heat pump, sea water desalination, etc. A third plastic heat exchanger is also manufactured with ordinary PP for validation and comparison. Experiments are carried out to determine the thermal performance of the plastic heat exchangers. It is found that the plastic finned-tube heat exchanger with thermal conductivity of 16.5 W/m K can achieve overall heat transfer coefficient of 34 W/m{sup 2} K. The experimental results are compared with calculation and they agree well with each other. Finally, the effect of material thermal conductivity on heat exchanger thermal performance is studied in detail. The results show that there is a threshold value of material thermal conductivity. Below this value improving thermal conductivity can considerably improve the heat exchanger performance while over this value improving thermal conductivity contributes very little to performance enhancement. For the finned-tube heat exchanger designed in this paper, when the plastic thermal conductivity can reach over 15 W/m K, it can achieve more than 95% of the titanium heat exchanger performance and 84% of the aluminum or copper heat exchanger performance with the same dimension. (author)

  5. Heat Transfer Enhancement for Finned-tube Heat Exchangers with Winglets

    SciTech Connect

    O'Brien, James Edward; Sohal, Manohar Singh

    2000-11-01

    This paper presents the results of an experimental study of forced convection heat transfer in a narrow rectangular duct fitted with a circular tube and/or a delta-winglet pair. The duct was designed to simulate a single passage in a fin-tube heat exchanger. Heat transfer measurements were obtained using a transient technique in which a heated airflow is suddenly introduced to the test section. High-resolution local fin-surface temperature distributions were obtained at several times after initiation of the transient using an imaging infrared camera. Corresponding local fin-surface heat transfer coefficient distributions were then calculated from a locally applied one-dimensional semi-infinite inverse heat conduction model. Heat transfer results were obtained over an airflow rate ranging from 1.51 x 10-3 to 14.0 x 10-3 kg/s. These flow rates correspond to a duct-height Reynolds number range of 670 – 6300 with a duct height of 1.106 cm and a duct width-toheight ratio, W/H, of 11.25. The test cylinder was sized such that the diameter-to-duct height ratio, D/H is 5. Results presented in this paper reveal visual and quantitative details of local fin-surface heat transfer distributions in the vicinity of a circular tube, a delta-winglet pair, and a combination of a circular tube and a delta-winglet pair. Comparisons of local and average heat transfer distributions for the circular tube with and without winglets are provided. Overall mean finsurface Nusselt-number results indicate a significant level of heat transfer enhancement associated with the deployment of the winglets with the circular cylinder. At the lowest Reynolds numbers (which correspond to the laminar operating conditions of existing geothermal air-cooled condensers), the enhancement level is nearly a factor of two. At higher Reynolds numbers, the enhancement level is close to 50%.

  6. Reynolds number effects on pressure loss and turbulence characteristics of four tube-bundle heat exchangers

    NASA Technical Reports Server (NTRS)

    Gentry, L., Jr.; Gentry, C. L., Jr.

    1983-01-01

    The aerodynamic characteristics of pressure loss and turbulence on four tube-bundle configurations representing heat-exchanger geometries with nominally the same heat capacity were measured as a function of Reynolds numbers from about 4000 to 400,000 based on tube hydraulic diameter. Two configurations had elliptical tubes, the other two had round tubes, and all four had plate fins. The elliptical-tube configurations had lower pressure loss and turbulence characteristics than the round-tube configurations over the entire Reynolds number range.

  7. Robust Control of Chaotic Vibrations for Impacting Heat Exchanger Tubes in Crossflow

    NASA Astrophysics Data System (ADS)

    DE BEDOUT, J. M.; FRANCHEK, M. A.; BAJAJ, A. K.

    1999-10-01

    A robust feedback controller design to suppress flutter-type chaotic vibrations in baffled heat exchanger tubes is presented. The vibrations are the result of the fluid dynamic forces on the tube which behave as a negative damping element. A consequence of these vibrations is that the heat exchanger tubes impact with the baffle plates thereby reducing the service life of the heat exchanger. To eliminate the resulting tube impacts, a feedback control strategy is proposed. The heat exchanger tube and the fluid dynamic forces acting on the tube are modeled with linear delayed differential equations. Due to the presence of the delay, these equations do not have a rational realization. The feedback controller is realized using a frequency domain loop shaping approach which is well suited for systems with transcendental transfer functions. The control effector is a magnetic force transducer that acts on the heat exchanger tube. The design strategy is based upon the premise that stabilizing the linear instability about the undeformed tube position will preclude the formation of the nonlinear chaotic vibrations that arise from impacting. The feedback controller is shown to provide robust stability and performance over a large flow velocity regime

  8. Tritium permeation losses in HYLIFE-II heat exchanger tubes

    SciTech Connect

    Longhurst, G.R.; Dolan, T.J.

    1990-01-01

    Tritium permeation through the intermediate heat exchanger of the HYLIFE-II inertial fusion design concept is evaluated for routine operating conditions. The permeation process is modelled using the Lewis analogy combined with surface recombination. It is demonstrated that at very low driving potentials, permeation becomes proportional to the first power of the driving potential. The model predicts that under anticipated conditions the primary cooling loop will pass about 6% of the tritium entering it to the intermediate coolant. Possible approached to reducing tritium permeation are explored. Permeation is limited by turbulent diffusion transport through the molten salt. Hence, surface barriers with impendance factors typical of present technology can do very little to reduce permeation. Low Flibe viscosity is desirable. An efficient tritium removal system operating on the Flibe before it gets to the intermediate heat exchanger is required. Needs for further research are highlighted. 9 refs., 2 figs., 1 tab.

  9. Numerical study of a round tube heat exchanger with louvered fins and delta winglets

    NASA Astrophysics Data System (ADS)

    Huisseune, H.; T'Joen, C.; De Jaeger, P.; Ameel, B.; De Paepe, M.

    2012-11-01

    Louvered fin and round tube heat exchangers are widely used in air conditioning devices and heat pumps. In this study the effect of punching delta winglet vortex generators in the louvered fin surface is studied numerically. The delta winglets are located in a common-flow-down orientation behind each tube of the staggered tube layout. It is shown that the generated vortices significantly reduce the size of the tube wakes. Three important heat transfer enhancement mechanisms can be distinguished: a better flow mixing, boundary layer thinning and a delay in flow separation from the tube surface. The compound heat exchanger has a better thermal hydraulic performance then when only louvers or only delta winglets are used. Comparison to other enhanced fin designs clearly shows its potential, especially for low Reynolds number applications.

  10. Development of a compact laminar flow heat exchanger with stainless steel micro-tubes

    NASA Astrophysics Data System (ADS)

    Saji, N.; Nagai, S.; Tsuchiya, K.; Asakura, H.; Obata, M.

    2001-05-01

    The present paper describes the design concept and manufacturing of a new compact laminar flow heat exchanger with stainless-steel micro-tubes for helium refrigerators. In the temperature range of less than 20 K, aluminum plate fin type heat exchangers exhibit a remarkable fall of performance characteristics as a compact heat exchanger. We presented in a previous paper that some compact heat exchangers with good performance in the temperature range of less than 4 K are required for a subcooled He II refrigerator cycle to be worked with 3He turbo-compressors (F. Doty, et al., A new look at the closed brayton cycle, Proceedings, IECEC-90 Reno, NV, 1991, p. 116). For this requirement, we developed a micro-tube strip counter flow type heat exchanger, which consists of 12 elements with a total of 4800 stainless steel micro-tubes. Each element is formed with 400 tubes and a newly developed vacuum brazing method was applied for the bonding to the side plate. Each tube has an inner diameter of 0.5 mm, an outer diameter of 0.7 mm and is 310 mm long. We developed a cladding plate with two layers of gold brazing sheet sandwiched inside. In aerodynamic and thermal design of the element, the laminar flow conditions were adopted for the flows of inner and outer tubes to keep a high heat transfer rate and a low pressure loss.

  11. Tube vibration in industrial-size test heat exchanger (90/sup 0/ square layout)

    SciTech Connect

    Halle, H.; Wambsganss, M.W.

    1983-02-01

    Tube vibrations in heat exchangers are being systematically investigated in a series of tests performed with an industrial-size test exchanger. Results from waterflow tests of eleven different tube bundles, in six- and eight-crosspass configurations on a 90/sup 0/ square layout with a pitch-to-diameter ratio of 1.25 are reported. The test cases include full tube bundles, no-tubes-in-window bundles, finned tube bundles, and proposed field and design fixes. The testing focused on identification of the lowest critical flowrate to initiate fluidelastic instability (large amplitude tube motion) and the location within the bundle of the tubes which first experience instability. The test results are tabulated to permit comparison with results obtained from previous tests with a 30/sup 0/ triangular layout tube bundle. Instability criteria are evaluated preliminarily. Pressure drop data are also generated and reported.

  12. The sacrificial cathodic protection of UNS C71500 heat exchanger tubes in Arabian Gulf sea water

    SciTech Connect

    Al-Hashem, A.; Carew, J.A.; Al-Sayegh, A.

    1997-12-01

    A laboratory investigation using a specially designed circulating test rig was carried out to study the effectiveness of achieving complete cathodic protection of UNS C71500 heat exchanger tubes in seawater applications. Results indicated that the galvanic current distribution covered the entire 6m length of the tube. The presence of sulfide ions as pollutants in seawater shifted the galvanic potentials of the tubes to more active potentials and prevented the formation of protective films that normally form.

  13. Velocity profiles between two baffles in a shell and tube heat exchanger

    NASA Astrophysics Data System (ADS)

    Chang, Tae-Hyun; Lee, Chang-Hoan; Lee, Hae-Soo; Lee, Kwon-Soo

    2015-06-01

    Heat exchangers are extensively utilized for waste heat recovery, oil refining, chemical processing, and steam generation. In this study, velocity profiles are measured using a 3D particle image velocimetry (PIV) system betweentwo baffles in a shell and tube heat exchanger for parallel and counter flows. The PIV and computational fluid dynamics results show the occurrence of some strong vectors near the bottom. These vectors are assumed due to the clearance between the inner tubes and the front baffle. Therefore, the major parts of the vectors are moved out through the bottom opening of the rear baffle, and other vectors produce a large circle between the two baffles. Numerical simulations are conducted to investigate the effects of the baffle on the heat exchanger using the Fluent software. The k-ɛ turbulence model is employed to calculate the flows along the heat exchanger

  14. Protective tubes for sodium heated water tubes

    DOEpatents

    Essebaggers, Jan

    1979-01-01

    A heat exchanger in which water tubes are heated by liquid sodium which minimizes the results of accidental contact between the water and the sodium caused by failure of one or more of the water tubes. A cylindrical protective tube envelopes each water tube and the sodium flows axially in the annular spaces between the protective tubes and the water tubes.

  15. Directly connected heat exchanger tube section and coolant-cooled structure

    SciTech Connect

    Chainer, Timothy J.; Coico, Patrick A.; Graybill, David P.; Iyengar, Madhusudan K.; Kamath, Vinod; Kochuparambil, Bejoy J.; Schmidt, Roger R.; Steinke, Mark E.

    2015-09-15

    A method is provided for fabricating a cooling apparatus for cooling an electronics rack, which includes an air-to-liquid heat exchanger, one or more coolant-cooled structures, and a tube. The heat exchanger is associated with the electronics rack and disposed to cool air passing through the rack, includes a plurality of coolant-carrying tube sections, each tube section having a coolant inlet and outlet, one of which is coupled in fluid communication with a coolant loop to facilitate flow of coolant through the tube section. The coolant-cooled structure(s) is in thermal contact with an electronic component(s) of the rack, and facilitates transfer of heat from the component(s) to the coolant. The tube connects in fluid communication one coolant-cooled structure and the other of the coolant inlet or outlet of the one tube section, and facilitates flow of coolant directly between that coolant-carrying tube section of the heat exchanger and the coolant-cooled structure.

  16. Directly connected heat exchanger tube section and coolant-cooled structure

    DOEpatents

    Chainer, Timothy J; Coico, Patrick A; Graybill, David P; Iyengar, Madhusudan K; Kamath, Vinod; Kochuparambil, Bejoy J; Schmidt, Roger R; Steinke, Mark E

    2014-04-01

    A cooling apparatus for an electronics rack is provided which includes an air-to-liquid heat exchanger, one or more coolant-cooled structures and a tube. The heat exchanger, which is associated with the electronics rack and disposed to cool air passing through the rack, includes a plurality of distinct, coolant-carrying tube sections, each tube section having a coolant inlet and a coolant outlet, one of which is coupled in fluid communication with a coolant loop to facilitate flow of coolant through the tube section. The coolant-cooled structure(s) is in thermal contact with an electronic component(s) of the rack, and facilitates transfer of heat from the component(s) to the coolant. The tube connects in fluid communication one coolant-cooled structure and the other of the coolant inlet or outlet of the one tube section, and facilitates flow of coolant directly between that coolant-carrying tube section of the heat exchanger and the coolant-cooled structure.

  17. A numerical investigation of the 3-D flow in shell and tube heat exchangers

    SciTech Connect

    Prithiviraj, M.; Andrews, M.J.

    1996-12-31

    A three-dimensional computer program for simulation of the flow and heat transfer inside Shell and Tube Heat Exchangers has been developed. The simulation of shell and tube heat exchangers is based on a distributed resistance method that uses a modified two equation {kappa}-{epsilon} turbulence model along with non-equilibrium wall functions. Volume porosities and non-homogeneous surface permeabilities account for the obstructions due to the tubes and arbitrary arrangement of baffles. Sub-models are described for baffle-shell and baffle-tube leakage, shellside and tubeside heat transfer, with geometry generators for tubes, baffles, and nozzle inlets and outlets. The sub-models in HEATX use parameters that have not been altered from their published values. Computed heat transfer and pressure drop are compared with experimental data from the Delaware project (Bell, 1963). Numerically computed pressure drops are also compared for different baffle cuts, and different number of baffles with the experiments of Halle et al. (1984) which were performed in an industrial sized heat exchanger at Argonne National Labs. Discussion of the results is given with particular reference to global and local properties such as pressure drop, temperature variation, and heat transfer coefficients. Good agreement is obtained between the experiments and HEATX computations for the shellside pressure drop and outlet temperatures for the shellside and tubeside streams.

  18. MULTI-SCALE MODELING AND APPROXIMATION ASSISTED OPTIMIZATION OF BARE TUBE HEAT EXCHANGERS

    SciTech Connect

    Bacellar, Daniel; Ling, Jiazhen; Aute, Vikrant; Radermacher, Reinhard; Abdelaziz, Omar

    2014-01-01

    Air-to-refrigerant heat exchangers are very common in air-conditioning, heat pump and refrigeration applications. In these heat exchangers, there is a great benefit in terms of size, weight, refrigerant charge and heat transfer coefficient, by moving from conventional channel sizes (~ 9mm) to smaller channel sizes (< 5mm). This work investigates new designs for air-to-refrigerant heat exchangers with tube outer diameter ranging from 0.5 to 2.0mm. The goal of this research is to develop and optimize the design of these heat exchangers and compare their performance with existing state of the art designs. The air-side performance of various tube bundle configurations are analyzed using a Parallel Parameterized CFD (PPCFD) technique. PPCFD allows for fast-parametric CFD analyses of various geometries with topology change. Approximation techniques drastically reduce the number of CFD evaluations required during optimization. Maximum Entropy Design method is used for sampling and Kriging method is used for metamodeling. Metamodels are developed for the air-side heat transfer coefficients and pressure drop as a function of tube-bundle dimensions and air velocity. The metamodels are then integrated with an air-to-refrigerant heat exchanger design code. This integration allows a multi-scale analysis of air-side performance heat exchangers including air-to-refrigerant heat transfer and phase change. Overall optimization is carried out using a multi-objective genetic algorithm. The optimal designs found can exhibit 50 percent size reduction, 75 percent decrease in air side pressure drop and doubled air heat transfer coefficients compared to a high performance compact micro channel heat exchanger with same capacity and flow rates.

  19. Experimental performance investigation of a shell and tube heat exchanger by exergy based sensitivity analysis

    NASA Astrophysics Data System (ADS)

    Mert, Suha Orçun; Reis, Alper

    2016-06-01

    Heat exchangers are used extensively in many industrial branches, primarily so in chemical and energy sectors. They also have important household usage as they are used in central and local heating systems. Any betterment on heat exchangers will serve greatly in preserving our already dwindling and costly energy resources. Strong approach of exergy analysis -which helps find out where the first steps should be taken in determining sources of inefficiencies and how to remedy them- will be used as a means to this end. The maximum useful work that can be harnessed from systems relationships with its environment is defined as exergy. In this study, the inlet and outlet flow rate values of fluids and temperature of hot stream both on shell and tube parts of a shell-tube heat exchange system have been inspected and their effects on the exergy efficiency of this thermal system have been analyzed. It is seen that the combination of high tube side inlet temperature, low shell side flow rate and high tube side flow rate are found to be the optimum for this experimental system with reaching 75, 65, and 32 % efficiencies respectively. Selecting operating conditions suitable to this behavior will help to increase the overall efficiency of shell-tube heat exchange systems and cause an increment in energy conservation.

  20. Numerical analysis of the steam flow field in shell and tube heat exchanger

    NASA Astrophysics Data System (ADS)

    Bartoszewicz, Jarosław; Bogusławski, Leon

    2016-06-01

    In the paper, the results of numerical simulations of the steam flow in a shell and tube heat exchanger are presented. The efficiency of different models of turbulence was tested. In numerical calculations the following turbulence models were used: k-ɛ, RNG k-ɛ, Wilcox k-ω, Chen-Kim k-ɛ, and Lam-Bremhorst k-ɛ. Numerical analysis of the steam flow was carried out assuming that the flow at the inlet section of the heat exchanger were divided into three parts. The angle of steam flow at inlet section was determined individually in order to obtain the best configuration of entry vanes and hence improve the heat exchanger construction. Results of numerical studies were verified experimentally for a real heat exchanger. The modification of the inlet flow direction according to theoretical considerations causes the increase of thermal power of a heat exchanger of about 14%.

  1. Study of junction flows in louvered fin round tube heat exchangers using the dye injection technique

    SciTech Connect

    Huisseune, H.; Willockx, A.; De Paepe, M.; T'Joen, C.; De Jaeger, P.

    2010-11-15

    Detailed studies of junction flows in heat exchangers with an interrupted fin design are rare. However, understanding these flow structures is important for design and optimization purposes, because the thermal hydraulic performance of heat exchangers is strongly related to the flow behaviour. In this study flow visualization experiments were performed in six scaled-up models of a louvered fin round tube heat exchanger. The models have three tube rows in a staggered layout and differ only in their fin spacing and louver angle. A water tunnel was designed and built and the flow visualizations were carried out using dye injection. At low Reynolds numbers the streakline follows the tube contours, while at higher Reynolds numbers a horseshoe vortex is developed ahead of the tubes. The two resulting streamwise vortex legs are destroyed by the downstream louvers (i.e. downstream the turnaround louver), especially at higher Reynolds numbers, smaller fin pitches and larger louver angles. Increasing the fin spacing results in a larger and stronger horseshoe vortex. This illustrates that a reduction of the fin spacing results in a dissipation of vortical motion by mechanical blockage and skin friction. Furthermore it was observed that the vortex strength and number of vortices in the second tube row is larger than in the first tube row. This is due to the thicker boundary layer in the second tube row, and the flow deflection, which is typical for louvered fin heat exchangers. Visualizations at the tube-louver junction showed that in the transition part between the angled louver and the flat landing a vortex is present underneath the louver surface which propagates towards the angled louver. (author)

  2. Heat exchanger performance calculations for enhanced-tube condenser applications

    SciTech Connect

    Rabas, T.J.

    1992-01-01

    The lack of a prediction method is sometimes used for the rejection of enhanced tubes for some condenser applications even though there is ample data from single-tube condensing experiments. Three methods are discussed that can be used to rate and/or size these multitube units based on the single-tube experimental results. The Kern vertical-number correction appears to be quite adequate for most operating conditions, the exceptions being large sizes and/or deep vacuum operation. The bundle-factor method is preferred for these applications; however, field test results are required to obtain this factor. If performance data are not available, pointwise or numerical methods are required but special care must be taken to insure that the adverse effects of noncondensable gas pockets and the saturation-temperature depression are properly addressed.

  3. Heat exchanger performance calculations for enhanced-tube condenser applications

    SciTech Connect

    Rabas, T.J.

    1992-07-01

    The lack of a prediction method is sometimes used for the rejection of enhanced tubes for some condenser applications even though there is ample data from single-tube condensing experiments. Three methods are discussed that can be used to rate and/or size these multitube units based on the single-tube experimental results. The Kern vertical-number correction appears to be quite adequate for most operating conditions, the exceptions being large sizes and/or deep vacuum operation. The bundle-factor method is preferred for these applications; however, field test results are required to obtain this factor. If performance data are not available, pointwise or numerical methods are required but special care must be taken to insure that the adverse effects of noncondensable gas pockets and the saturation-temperature depression are properly addressed.

  4. Bifunctional thermoelectric tube made of tilted multilayer material as an alternative to standard heat exchangers

    PubMed Central

    Takahashi, Kouhei; Kanno, Tsutomu; Sakai, Akihiro; Tamaki, Hiromasa; Kusada, Hideo; Yamada, Yuka

    2013-01-01

    Enormously large amount of heat produced by human activities is now mostly wasted into the environment without use. To realize a sustainable society, it is important to develop practical solutions for waste heat recovery. Here, we demonstrate that a tubular thermoelectric device made of tilted multilayer of Bi0.5Sb1.5Te3/Ni provides a promising solution. The Bi0.5Sb1.5Te3/Ni tube allows tightly sealed fluid flow inside itself, and operates in analogy with the standard shell and tube heat exchanger. We show that it achieves perfect balance between efficient heat exchange and high-power generation with a heat transfer coefficient of 4.0 kW/m2K and a volume power density of 10 kW/m3 using low-grade heat sources below 100°C. The Bi0.5Sb1.5Te3/Ni tube thus serves as a power generator and a heat exchanger within a single unit, which is advantageous for developing new cogeneration systems in factories, vessels, and automobiles where cooling of excess heat is routinely carried out. PMID:23511347

  5. Bifunctional thermoelectric tube made of tilted multilayer material as an alternative to standard heat exchangers.

    PubMed

    Takahashi, Kouhei; Kanno, Tsutomu; Sakai, Akihiro; Tamaki, Hiromasa; Kusada, Hideo; Yamada, Yuka

    2013-01-01

    Enormously large amount of heat produced by human activities is now mostly wasted into the environment without use. To realize a sustainable society, it is important to develop practical solutions for waste heat recovery. Here, we demonstrate that a tubular thermoelectric device made of tilted multilayer of Bi(0.5)Sb(1.5)Te3/Ni provides a promising solution. The Bi(0.5)Sb(1.5)Te3/Ni tube allows tightly sealed fluid flow inside itself, and operates in analogy with the standard shell and tube heat exchanger. We show that it achieves perfect balance between efficient heat exchange and high-power generation with a heat transfer coefficient of 4.0 kW/m(2)K and a volume power density of 10 kW/m(3) using low-grade heat sources below 100°C. The Bi(0.5)Sb(1.5)Te3/Ni tube thus serves as a power generator and a heat exchanger within a single unit, which is advantageous for developing new cogeneration systems in factories, vessels, and automobiles where cooling of excess heat is routinely carried out.

  6. Bifunctional thermoelectric tube made of tilted multilayer material as an alternative to standard heat exchangers.

    PubMed

    Takahashi, Kouhei; Kanno, Tsutomu; Sakai, Akihiro; Tamaki, Hiromasa; Kusada, Hideo; Yamada, Yuka

    2013-01-01

    Enormously large amount of heat produced by human activities is now mostly wasted into the environment without use. To realize a sustainable society, it is important to develop practical solutions for waste heat recovery. Here, we demonstrate that a tubular thermoelectric device made of tilted multilayer of Bi(0.5)Sb(1.5)Te3/Ni provides a promising solution. The Bi(0.5)Sb(1.5)Te3/Ni tube allows tightly sealed fluid flow inside itself, and operates in analogy with the standard shell and tube heat exchanger. We show that it achieves perfect balance between efficient heat exchange and high-power generation with a heat transfer coefficient of 4.0 kW/m(2)K and a volume power density of 10 kW/m(3) using low-grade heat sources below 100°C. The Bi(0.5)Sb(1.5)Te3/Ni tube thus serves as a power generator and a heat exchanger within a single unit, which is advantageous for developing new cogeneration systems in factories, vessels, and automobiles where cooling of excess heat is routinely carried out. PMID:23511347

  7. Eddy-current inspection of shuttle heat exchanger tube welds

    SciTech Connect

    Dodd, C.V.; Scott, G.W.; Chitwood, L.D.

    1989-01-01

    This goal of this project was to develop the system necessary to demonstrate in the laboratory that an eddy-current system can inspect the tubes and welds described above, screening for the existence of flaws equal in size to, or larger than, the target flaw. The laboratory system was to include the probe necessary to traverse the tubing, the electronics to drive (i.e., electrically excite) the probe and receive and process signals from it, a data display, data recording and playback devices, and microprocessor software or firmware necessary to operate the system. 5 refs., 9 figs., 2 tabs.

  8. Eddy-current inspection of shuttle heat exchanger tube welds

    NASA Technical Reports Server (NTRS)

    Dodd, Casius V.; Scott, G. W.; Chitwood, L. D.

    1990-01-01

    The goal of this project was to develop the system necessary to demonstrate in the laboratory that an eddy current system can inspect the tubes and welds described, screening for the existence of flaws equal in size to, or larger than, the target flaw. The laboratory system was to include the probe necessary to traverse the tubing, the electronics to drive (i.e., electrically excite) the probe and receive and process signals from it, a data display, data recording, and playback devices, and microprocessor software or firmware necessary to operate the system.

  9. A computer program for designing fin-and-tube heat exchanger for EGR cooler application

    NASA Astrophysics Data System (ADS)

    Syaiful, Marwan, M. A.; Tandian, N. P.; Bae, M.

    2016-03-01

    EGR (exhaust gas recirculation) cooler is a kind of heat exchanger that is used to cool exhaust gas recirculation prior to be mixed with fresh air in an intake manifold of vehicle in order to obtain good reduction of NOxemissions. A fin-and-tube heat exchanger is more preferred as an EGR cooler than a shell-and-tube heat exchanger in this study due to its compactness. Manually designing many configurations of fin-and-tube heat exchanger for EGR cooler application consumes a lot of time and is high cost. Therefore, a computer aided design process of EGR cooler is required to overcome this problem. The EGR cooler design process was started by arranging the sequences of calculation algorithm in a computer program. A cooling media for this EGR cooler is air. The design is based on the effectiveness-number transfer unit (NTU) method. The EGR cooler design gives the geometry, heat transfer surface area, heat transfer coefficient and pressure drop of the EGR cooler. Comparison of the EGR cooler Nusselt number obtained in this study and that reported in literature shows less than 6.2% discrepancy.

  10. Exergy destruction analysis of a vortices generator in a gas liquid finned tube heat exchanger: an experimental study

    NASA Astrophysics Data System (ADS)

    Ghazikhani, M.; Khazaee, I.; Monazzam, S. M. S.; Takdehghan, H.

    2016-11-01

    In the present work, the effect of using different shapes of vortices generator (VG) on a gas liquid finned heat exchanger is investigated experimentally with irreversibility analysis. In this project the ambient air with mass flow rates of 0.047-0.072 kg/s is forced across the finned tube heat exchanger. Hot water with constant flow rate of 240 L/h is circulated inside heat exchanger tubes with inlet temperature range of 45-73 °C. The tests are carried out on the flat finned heat exchanger and then repeated on the VG finned heat exchanger. The results show that using the vortex generator can decrease the ratio of air side irreversibility to heat transfer (ASIHR) of the heat exchanger. Also the results show that the IASIHR is >1.05 for all air mass flow rates, which means that ASIHR for the initial heat exchanger is higher than 5 % greater than that of improved heat exchanger.

  11. Exergy destruction analysis of a vortices generator in a gas liquid finned tube heat exchanger: an experimental study

    NASA Astrophysics Data System (ADS)

    Ghazikhani, M.; Khazaee, I.; Monazzam, S. M. S.; Takdehghan, H.

    2016-01-01

    In the present work, the effect of using different shapes of vortices generator (VG) on a gas liquid finned heat exchanger is investigated experimentally with irreversibility analysis. In this project the ambient air with mass flow rates of 0.047-0.072 kg/s is forced across the finned tube heat exchanger. Hot water with constant flow rate of 240 L/h is circulated inside heat exchanger tubes with inlet temperature range of 45-73 °C. The tests are carried out on the flat finned heat exchanger and then repeated on the VG finned heat exchanger. The results show that using the vortex generator can decrease the ratio of air side irreversibility to heat transfer (ASIHR) of the heat exchanger. Also the results show that the IASIHR is >1.05 for all air mass flow rates, which means that ASIHR for the initial heat exchanger is higher than 5 % greater than that of improved heat exchanger.

  12. Experimental Investigation of Gas-Side Performance of a Compact Finned-Tube Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Gedeon, Louis

    1959-01-01

    Heat-transfer and pressure-drop data were obtained experimentally for the gas side of a liquid-metal to air, compact finned-tube heat exchanger. The heat exchanger was fabricated from 0.185-inch Inconel tubing in an inline array. The fins were made of 310 stainless-steel- clad copper with a total thickness of 0.010 inch, and the fin pitch was 15.3 fins per inch. The liquid used as the heating medium was sodium. The heat-exchanger inlet gas temperature was varied from 5100 to 1260 R by burning JP fuel for airflow rates of 0.4 to 10.5 pounds per second corresponding to an approximate Reynolds number range of 300 to 9000. The sodium inlet temperature was held at 1400 R with the exception of a few runs taken at 1700 and 1960 R. The maximum ratio of surface temperature to air bulk temperature was 1.45. Friction-factor data with heat transfer were best represented by a single line when the density and viscosity of Reynolds number were evaluated at the average film temperature. At the lower Reynolds numbers reported, the friction data with heat transfer plotted slightly above the friction data without heat transfer. The density of the friction factor was calculated at the average bulk temperature. Heat-transfer results of this investigation were correlated by evaluating the physical properties of air (specific heat, viscosity, and thermal conductivity) at the film temperature.

  13. Flow and cold heat-storage characteristics of phase-change emulsion in a coiled double-tube heat exchanger

    SciTech Connect

    Inaba, H.; Morita, S.

    1995-05-01

    This paper dealt with the flow and cold heat-storage characteristics of the oil (tetradecane, C{sub 14}H{sub 30}, freezing point 278.9 K)/water emulsion as a latent heat-storage material having a low melting point. A coiled double-tube heat exchanger was used for the cold heat storage experiment. The pressure drop, the heat transfer coefficient, and the finishing time of cold heat storage in the coiled tube were measured as experimental parameters. It was understood that the flow behavior of the emulsion as a non-Newtonian fluid had an important role in the present cold heat storage. The useful nondimensional correlation equations for the additional pressure loss coefficient, the heat transfer coefficient, and the cold heat storage time were derived in terms of modified Dean number and heat capacity ratio. 11 refs., 13 figs., 1 tab.

  14. Erosion of heat exchanger tubes in fluidized beds. Annual report, 1990

    SciTech Connect

    Johnson, E.K.; Flemmer, R.L.C.

    1991-01-01

    This final report describes the activities of the 3-year project entitled ``Erosion of Heat Exchanger Tubes In Fluidized Beds.`` which was completed at the end of 1990. Project accomplishments include the collection of a substantial body of wear data In a 24in. {times} 24in. fluidized bed, comparative wear results In a 6in. {times} 6in. fluidized bed, the development of a dragometer and the collection of a comprehensive set of drag force data in the 24in. {times} 24in. bed, Fast Fourier Transform (FFT) analysis of bubble probe data to establish dominant bubble frequencies in the 24in. {times} 24in. bed, the use of a heat flux gauge for measurement of heat transfer coefficients in the 24in. {times} 24in. bed and the modeling of the tube wear in the 24in. {times} 24in. bed. Analysis of the wear data from the 24in. square bed indicates that tube wear increases with increase in superficial velocity, and with increase in tube height. The latter effect is a result of the tubes higher up in the bed seeing greater movement of dense phase than tubes lower down In the bed. In addition, tube wear was found to decrease with increase in particle size, for constant superficial velocity. Three models of tube wear were formulated and provided acceptable prediction of wear when compared with the experimental data.

  15. Fundamental basis and implementation of shell and tube heat exchanger project design: condenser and evaporator study

    NASA Astrophysics Data System (ADS)

    Dalkilic, A. S.; Acikgoz, O.; Tapan, S.; Wongwises, S.

    2016-03-01

    A shell and tube heat exchanger is used as a condenser and an evaporator in this theoretical study. Parametric performance analyses for various actual refrigerants were performed using well-known correlations in open sources. Condensation and evaporation were occurred in the shell side while the water was flowing in the tube side of heat exchanger. Heat transfer rate from tube side was kept constant for condenser and evaporator design. Condensing temperatures were varied from 35 to 60 °C whereas evaporating temperatures were ranging from -15 to 10 °C for the refrigerants of R12, R22, R134a, R32, R507A, R404A, R502, R407C, R152A, R410A and R1234ZE. Variation of convective heat transfer coefficients of refrigerants, total heat transfer coefficients with Reynolds numbers and saturation temperatures were given as validation process considering not only fouling resistance and omission of it but also staggered (triangular) and line (square) arrangements. The minimum tube lengths and necessary pumping powers were calculated and given as case studies for the investigated refrigerants considering validation criteria. It was understood that refrigerant type, fouling resistance and arrangement type are one of the crucial issues regarding the determination of heat exchanger's size and energy consumption. Consequently, R32 and R152a were found to require the shortest tube length and lowest pumping power in the condenser, whereas R507 and R407C have the same advantages in the evaporator. Their heat transfer coefficients were also determined larger than others as expectedly.

  16. Optimisation of the design of shell and double concentric tubes heat exchanger using the Genetic Algorithm

    NASA Astrophysics Data System (ADS)

    Baadache, Khireddine; Bougriou, Chérif

    2015-10-01

    This paper presents the use of Genetic Algorithm in the sizing of the shell and double concentric tube heat exchanger where the objective function is the total cost which is the sum of the capital cost of the device and the operating cost. The use of the techno-economic methods based on the optimisation methods of heat exchangers sizing allow to have a device that satisfies the technical specification with the lowest possible levels of operating and investment costs. The logarithmic mean temperature difference method was used for the calculation of the heat exchange area. This new heat exchanger is more profitable and more economic than the old heat exchanger, the total cost decreased of about 13.16 % what represents 7,250.8 euro of the lump sum. The design modifications and the use of the Genetic Algorithm for the sizing also allow to improve the compactness of the heat exchanger, the study showed that the latter can increase the heat transfer surface area per unit volume until 340 m2/m3.

  17. Plasma Sprayed Ni-Al Coatings for Safe Ending Heat Exchanger Tubes

    SciTech Connect

    Allen, M.L.; Berndt, C.C.; Otterson, D.

    1998-11-01

    Brookhaven National Laboratory (BNL) has developed thermally conductive composite liners for corrosion and scale protection in heat exchanger tubes exposed to geothermal brine. The liners cannot withstand roller expansion to connect the tubes to the tubesheet. It is not possible to line the ends of the tubes with the same material after roller expansion due to the nature of the current liner application process. It was requested that BNL evaluate plasma sprayed Ni-Al coatings for safe ending heat exchanger tubes exposed to geothermal brine. The tubes of interest had an internal diameter of 0.875 inches. It is not typical to thermal spray small diameter components or use such small standoff distances. In this project a nozzle extension was developed by Zatorski Coating Company to spray the tube ends as well as flat coupons for testing. Four different Ni-Al coatings were investigated. One of these was a ductilized Ni-AlB material developed at Oak Ridge National Laboratory. The coatings were examined by optical and scanning electron microscopy. In addition, the coatings were analyzed by X-ray diffraction and subjected to corrosion, tensile adhesion, microhardness and field tests in a volcanic pool in New Zealand.

  18. Augmentation of heat transfer by longitudinal vortices in plate-fin heat exchangers with two rows of tubes

    SciTech Connect

    Rodrigues, R. Jr.; Yanagihara, J.I.

    1999-07-01

    The thermal performance of fin-tube compact heat exchangers is highly affected by the thermal resistance occurring on the air side, which is much higher than the thermal resistance inside the tubes. Since this kind of heat exchanger is widely used in these days, with applications on air-conditioning, refrigeration, automobilistic industry and many other areas, the development of more efficient and cheaper heat exchangers is highly attractive, because it will permit the manufacturing of more competitive equipments. This work presents results of numerical simulations for fin-tube compact heat exchangers using smooth fins and longitudinal vortex generators. The computational model has two rows of round tubes in staggered arrangement. Built-in delta winglet vortex generators were used, and its geometric dimensions were chosen according to the best results of literature. The steady-state numerical simulations were carried out at Re = 300, with a code based on the finite volume method. The typical configuration, where the vortex generators of both tube rows have identical parameters set, was compared with new ones where the vortex generators of the second row have different attack angles and positions. The global and local influence of vortex generators on heat transfer and flow losses are analyzed by comparison with a smooth fin model without vortex generators. The results show that a best heat transfer performance can be obtained by positioning the vortex generators of the second row at a particular position and angle of attack, when the increasing of the flow losses was smaller than the heat transfer enhancement achieved.

  19. Theoretical analysis of triple concentric-tube heat exchangers. Part 1: Mathematical modelling

    SciTech Connect

    Uenal, A.

    1998-10-01

    A theoretical study consisting of two parts is conducted on triple concentric tube heat exchangers. This paper presents the first part of the study and deals with mathematical modeling. The model includes the derivation and possible solutions of the governing differential equations for both counter-flow and parallel-flow arrangements. In the second part of the study, which is under its way for publication, the results of several case studies will be presented.

  20. Expansion of a radial jet from a guillotine tube breach in a shell-and-tube heat exchanger

    SciTech Connect

    Velasco, F.J.S.; del Pra, C. Lopez; Herranz, Luis E.

    2008-02-15

    Aerodynamics of a particle-laden gas jet entering the secondary side of a shell-and-tube heat exchanger from a tube guillotine breach, determines to a large extent radioactive retention in the break stage of the steam generator (SG) during hypothetical SGTR accident sequences in pressurized nuclear water reactors (PWRs). These scenarios were shown to be risk-dominant in PWRs. The major insights gained from a set of experiments into such aerodynamics are summarized in this paper. A scaled-down mock-up with representative dimensions of a real SG was built. Two-dimensional (2D) PIV technique was used to characterize the flow field in the space between the breach and the neighbor tubes in the gas flow range investigated (Re{sub D} = 0.8-2.7 x 10{sup 5}). Pitot tube measurements and CFD simulations were used to discuss and complement PIV data. The results, reported mainly in terms of velocity and turbulent intensity profiles, show that jet penetration and gas entrainment are considerably enhanced when increasing Re{sub D}. The presence of tubes was observed to distort the jet shape and to foster gas entrainment with respect to a jet expansion free of tubes. Turbulence intensity level close to the breach increases linearly with Re{sub D}. Account of this information into aerosol modeling will enhance predictive capability of inertial impaction and turbulent deposition equations. (author)

  1. 3D Numerical heat transfer and fluid flow analysis in plate-fin and tube heat exchangers with electrohydrodynamic enhancement

    NASA Astrophysics Data System (ADS)

    Lin, Chia-Wen; Jang, Jiin-Yuh

    2005-05-01

    Three-dimensional laminar fluid flow and heat transfer over a four-row plate-fin and tube heat exchanger with electrohydrodynamic (EHD) wire electrodes are studied numerically. The effects of different electrode arrangements (square and diagonal), tube pitch arrangements (in-line and staggered) and applied voltage (VE=0-16 kV) are investigated in detail for the Reynolds number range (based on the fin spacing and frontal velocity) ranging from 100 to 1,000. It is found that the EHD enhancement is more effective for lower Re and higher applied voltage. The case of staggered tube pitch with square wire electrode arrangement gives the best heat transfer augmentation. For VE=16 kV and Re = 100, this study identifies a maximum improvement of 218% in the average Nusselt number and a reduction in fin area of 56% as compared that without EHD enhancement.

  2. Shellside flow-induced tube vibration in typical heat exchanger configurations: Overview of a research program

    NASA Astrophysics Data System (ADS)

    Halle, H.; Chenoweth, J. M.; Wambsganss, M. W.

    A comprehensive research program is being conducted to develop the necessary criteria to assist designers and operators of shell-and-tube heat exchangers to avoid detrimental flow-induced tube vibration. This paper presents an overview of the insights gained from shellside water-flow testing on a horizontal, industrial-sized test exchanger that can be configured in many ways using interchangeable tube bundles and replaceable nozzles. Nearly 50 different configurations have been tested representing various combinations of triangular, square, rotated-triangular, and rotated-square tubefield layouts; odd and even numbers of crosspasses; and both single- and double-segmental baffles with different cut sizes and orientations. The results are generally consistent with analytical relationships that predict tube vibration response by the combined reinforcing effect of the vibration mode shape and flow velocity distribution. An understanding of the vibration and instability performance is facilitated by recognizing that the excitation is induced by three separate, though sometimes interacting, flow conditions. These are the crossflows that generate classic fluidelastic instabilities in the interior of the tube bundle, the entrance and exit bundle flow from and into the shell nozzles, and the localized high velocity bypass and leakage stream flows. The implications to design and/or possible field remedies to avoid vibration problems are discussed.

  3. Performance evaluation of a shell and tube heat exchanger operated with oxide based nanofluids

    NASA Astrophysics Data System (ADS)

    Shahrul, I. M.; Mahbubul, I. M.; Saidur, R.; Khaleduzzaman, S. S.; Sabri, M. F. M.

    2016-08-01

    This study is about the performance evaluation of a shell and tube heat exchanger operated with nanofluid. Thermal conductivity, viscosity, and density of the nanofluids were increased, but the specific heat of the nanofluids was decreased with increasing the concentrations of the particles. The convective heat transfer coefficient was found to be 2-15 % higher than that of water at 50 kg/min of both side fluid. Nevertheless, energy effectiveness has improved about 23-52 % for the above-mentioned nanofluids. As, energy effectiveness (ɛ) is strongly depends on the density and specific heat of the operating fluids therefore, maximum ɛ has obtained for ZnO-W nanofluid and lowest found for SiO2-W nanofluid.

  4. The optimization of fin-tube heat exchanger with longitudinal vortex generators using response surface approximation and genetic algorithm

    NASA Astrophysics Data System (ADS)

    Wu, Xuehong; Liu, DanDan; Zhao, Min; Lu, YanLi; Song, Xiaoyong

    2016-09-01

    Delta winglet works better than other vortex generators in improving the performance of fin-tube heat exchangers. In this paper, Response Surface Approximation is used to study the effects of the fin pitch, the ratio of the longitudinal tube pitch to transverse tube pitch, the ratio of both sides V 1 , V h of delta winglets and the attack angle of delta winglets on the performance of fin-tube heat exchanger. Firstly, Twenty-nine numerical group experiments including five times repeated experiments at the central point are conducted. Then, the analyses of variable (ANOVA) and regression are performed to verify the accuracy of the polynomial coefficients. Finally, the optimization of the fin-tube heat exchanger using the Genetic Algorithm is conducted and the best performance of j/f (1/3) is found to be 0.07945, which is consistent with the numerical result.

  5. PLASMA SPRAYED Ni-Al COATINGS FOR SAFE ENDING HEAT EXCHANGER TUBES

    SciTech Connect

    ALLAN,M.L.; OTTERSON,D.; BERNDT,C.C.

    1998-11-01

    Brookhaven National Laboratory (BNL) has developed thermally conductive composite liners for corrosion and scale protection in heat exchanger tubes exposed to geothermal brine. The liners cannot withstand roller expansion to connect the tubes to the tubesheet. It is not possible to line the ends of the tubes with the same material after roller expansion due to the nature of the current liner application process. It was requested that BNL evaluate plasma sprayed Ni-Al coatings for safe ending heat exchanger tubes exposed to geothermal brine. The tubes of interest had an internal diameter of 0.875 inches. It is not typical to thermal spray small diameter components or use such small standoff distances. In this project a nozzle extension was developed by Zatorski Coating Company to spray the tube ends as well as flat coupons for testing. Four different Ni-Al coatings were investigated. One of these was a ductilized Ni-AIB material developed at Oak Ridge National Laboratory. The coatings were examined by optical and scanning electron microscopy. In addition, the coatings were analyzed by X-ray diffraction and subjected to corrosion, tensile adhesion, microhardness and field tests in a volcanic pool in New Zealand. It was determined that the Ni-Al coatings could be applied to a depth of two inches on the tube ends. When sprayed on flat coupons the coatings exhibited relatively high adhesion strength and microhardness. Polarization curves showed that the coating performance was variable. Measured corrosion potentials indicated that the Ni-Al coatings are active towards steel coated with thermally conductive polymers, thereby suggesting preferential corrosion. Corrosion also occurred on the coated coupons tested in the volcanic pool. This may have been exacerbated by the difficulty in applying a uniform coating to the coupon edges. The Ni-Al coatings applied to the tubes had significant porosity and did not provide adequate corrosion protection. This is associated with

  6. Continuous-wave radar to detect defects within heat exchangers and steam generator tubes.

    SciTech Connect

    Nassersharif, Bahram (New Mexico State University, Las Cruces, NM); Caffey, Thurlow Washburn Howell; Jedlicka, Russell P.; Garcia, Gabe V. (New Mexico State University, Las Cruces, NM); Rochau, Gary Eugene

    2003-01-01

    A major cause of failures in heat exchangers and steam generators in nuclear power plants is degradation of the tubes within them. The tube failure is often caused by the development of cracks that begin on the outer surface of the tube and propagate both inwards and laterally. A new technique was researched for detection of defects using a continuous-wave radar method within metal tubing. The experimental program resulted in a completed product development schedule and the design of an experimental apparatus for studying handling of the probe and data acquisition. These tests were completed as far as the prototypical probe performance allowed. The prototype probe design did not have sufficient sensitivity to detect a defect signal using the defined radar technique and did not allow successful completion of all of the project milestones. The best results from the prototype probe could not detect a tube defect using the radar principle. Though a more precision probe may be possible, the cost of design and construction was beyond the scope of the project. This report describes the probe development and the status of the design at the termination of the project.

  7. Dual tube, counter-flow heat exchange for turkey barns. First quarterly report

    SciTech Connect

    Not Available

    1982-12-01

    A prototype of the dual tube, counter-flow heat exchanger for turkey barns is presently built and installed in a turkey barn at Molly Creek Turkey Farm, Swanville, Minnesota. Phase 1 of the project selecting cooperator barn, and taking survey information, is now complete. Drawing existing barn for the design, is now complete; building test model is now complete; and building of prorotype is almost completed. The prototype is now ready for final items, testing and monitoring equipment installed, and to actually run under working conditions.

  8. Method for braze-joining spirally wound tapes to inner walls of heat exchanger tubes

    DOEpatents

    Garrison, Melton E.

    1984-01-01

    The present invention is directed to a method of fabricating heat exchanger tubes in which twisted tapes are utilized for promoting turbulence and heat transfer. The method of the present invention provides for the brazing of the tapes to the inner walls of the tubes for enhancing heat transfer between the fluid within the conduit and a fluid medium outside of the conduit by conduction through the tape. The braze joint of the present invention is coextensive with the tape over the entire length thereof within the conduit. The practice of the present invention is achieved by placing a filler wire of brazing metal along the tape at a location removed from the side walls and then heating the conduit and tape sufficiently to effect the displacement of the filler metal by wicking to the contact point between the tape and the conduit wall to form a braze joint coextensive with the length of the tape within the conduit. This arrangement provides maximum heat transfer and assures that the tape is in contact with the conduit over the entire common length thereof.

  9. Method for braze-joining spirally wound tapes to inner walls of heat exchanger tubes

    DOEpatents

    Garrison, M.E.

    1982-09-03

    The present invention is directed to a method of fabricating heat exchanger tubes in which twisted tapes are utilized for promoting turbulence and heat transfer. The method of the present invention provides for the brazing of the tapes to the inner walls of the tubes for enhancing heat transfer between the fluid within the conduit and a fluid medium outside of the conduit by conduction through the tape. The braze joint of the present invention is coextensive with the tape over the entire length thereof within the conduit. The practice of the present invention is achieved by placing a filler wire of brazing metal along the tape at a location removed from the side walls and then heating the conduit and tape sufficiently to effect the displacement of the filler metal by wicking to the contact point between the tape and the conduit wall to form a braze joint coextensive with the length of the tape within the conduit. This arrangement provides maximum heat transfer and assures that the tape is in contact with the conduit over the entire common length thereof.

  10. Large-eddy simulation of turbulent flows around a fin-tube heat exchanger enclosed by a compartment

    NASA Astrophysics Data System (ADS)

    Son, Changkeun; Song, Simon; Lee, Jeesoo; Kang, Seongwon

    2014-11-01

    The main objective of the present study is to analyze heat transfer and flow characteristics of a heat exchanger in an industrial application using high-fidelity simulation techniques. Large-eddy simulations (LES) were performed to investigate the turbulent flows around a fin-tube heat exchanger enclosed by a compartment. The complex geometry of the compartment poses a difficulty in a simulation as the local Re number is about two orders of different magnitude, and generates various scales of the 3-D vortices and complex flow patterns. Careful tests with both grid resolution and turbulent inflow boundary condition were performed in order to compare our results to the measured data from a MRV experiment as well as the results from RANS simulations. From interaction of the flow structures such as the 3-D vortices, a few interesting flow phenomena were observed which are different from a plain fin-tube heat exchanger, such as helical flows and a jet stream observed behind the fin-tube region. Also, performance of the heat exchanger was analyzed using the data from plain fin-tube heat exchangers. Based on this analysis, a numerical technique for heat exchanger was devised and tested to show a possibility of reducing the computational cost significantly, using a porous media model.

  11. Tubing for augmented heat transfer

    SciTech Connect

    Yampolsky, J.S.; Pavlics, P.

    1983-08-01

    The objectives of the program reported were: to determine the heat transfer and friction characteristics on the outside of spiral fluted tubing in single phase flow of water, and to assess the relative cost of a heat exchanger constructed with spiral fluted tubing with one using conventional smooth tubing. An application is examined where an isolation water/water heat exchanger was used to transfer the heat from a gaseous diffusion plant to an external system for energy recovery. (LEW)

  12. Three dimensional numerical simulation of shell-and-tube heat exchangers. Part 1: Foundation and fluid mechanics

    SciTech Connect

    Prithiviraj, M.; Andrews, M.J.

    1998-06-01

    A three-dimensional, colocated, fully implicit, control volume based calculation procedure, HEATX, has been used to simulate fluid flow and heat transfer in shell-and-tube heat exchangers. The three-dimensional numerical model uses the distributed resistance method along with volumetric porosities and surface permeabilities to model the tubes in the heat exchanger. Turbulence effects are modeled using a modified {kappa}-{var_epsilon} model with additional source terms for turbulence generation and dissipation by tubes. Shell and baffle walls are modeled using the wall function approach. Tubes and baffles are modeled using volumetric porosities and surface permeabilities. Baffle-shell and baffle-tube leakages are modeled using a Bernoulli type formulation. Specialized geometry generators compute baffle, nozzle, and tube region porosities and permeabilities. This article presents the foundation and fluid mechanics of the problem. A subsequent article will discuss modeling of shell-side and tube-side heat transfer. The three-dimensional numerical model is validated by comparison of computed pressure drops with the experiments conducted at Argonne National Labs in E shell type heat exchangers. The effect of baffle cut and baffle spacing on the pressure drop is studied. Good agreement is obtained between the computed results and the experiments.

  13. CROSS-ROLL FLOW FORMING OF ODS ALLOY HEAT EXCHANGER TUBES FOR HOOP CREEP ENHANCEMENT

    SciTech Connect

    Bimal K. Kad

    2005-06-27

    Mechanically alloyed oxide dispersion strengthened (ODS) Fe-Cr-Al alloy thin walled tubes and sheets, produced via powder processing and consolidation methodologies, are promising materials for eventual use at temperatures up to 1200 C in the power generation industry, far above the temperature capabilities of conventional alloys. Target end-uses range from gas turbine combustor liners to high aspect ratio (L/D) heat exchanger tubes. Grain boundary creep processes at service temperatures, particularly those acting in the hoop direction, are the dominant failure mechanisms for such components. The processed microstructure of ODS alloys consists of high aspect ratio grains aligned parallel to the tube axis, a result of dominant axial metal flow which aligns the dispersoid particles and other impurities in the longitudinal direction. The dispersion distribution is unaltered on a micro scale by recrystallization thermal treatments, but the high aspect ratio grain shape typically obtained limits transverse grain spacing and consequently the hoop creep response. Improving hoop creep in ODS-alloy components will require understanding and manipulating the factors that control the recrystallization behavior, and represents a critical materials design and development challenge that must be overcome in order to fully exploit the potential of ODS alloys. The objectives of this program are to (1) increase creep-strength at temperature in ODS-alloy tube and liner components by 100% via, (2) preferential cross-roll flow forming and grain/particle fibering in the critical hoop direction. Recent studies in cross-rolled ODS-alloy sheets (produced from flattened tubes) indicate that transverse creep is significantly enhanced via controlled transverse grain fibering, and similar improvements are expected for cross-rolled tubes. The research program outlined here is iterative in nature and is intended to systematically (i) prescribe extrusion consolidation methodologies via detailed

  14. Numerical investigation of forced convection of nano fluid flow in horizontal U-longitudinal finned tube heat exchanger

    NASA Astrophysics Data System (ADS)

    Qasim, S. M.; Sahar, A. F. A.; Firas, A. A.

    2015-11-01

    A numerical study has been carried out to investigate the heat transfer by laminar forced convection of nanofluid taking Titania (TiO2) and Alumina (Al2O3) as nanoparticles and the water as based fluid in a three dimensional plain and U-longitudinal finned tube heat exchanger. A Solid WORKS PREMIUM 2012 is used to draw the geometries of plain tube heat exchanger or U-longitudinal copper finned tube heat exchanger. Four U-longitudinal copper fins have 100 cm long, 3.8cm height and 1mm thickness are attached to a straight copper tube of 100 cm length, 2.2 cm inner diameter and 2.39 cm outer diameter. The governing equations which used as continuity, momentum and energy equations under assumptions are utilized to predict the flow field, temperature distribution, and heat transfer of the heat exchanger. The finite volume approach is used to obtain all the computational results using commercial ANSYS Fluent copy package 14.0 with assist of solid works and Gambit software program. The effect of various parameters on the performance of heat exchanger are investigated numerically such as Reynolds' number (ranging from 270 to 1900), volume consternation of nanoparticles (0.2%, 0.4%, 0.6%, 0.8%), type of nanoparticles, and mass flow rate of nanofluid in the hot region of heat exchanger. For 0.8% consternation of nanoparticles, heat transfer has significant enhancement in both nanofluids. It can be found about 7.3% for TiO2 and about 7.5% for Al2O3 compared with the water only as a working fluid.

  15. Cross-Roll Flow Forming of ODS Alloy Heat Exchanger Tubes For Hoop Creep Enhancement

    SciTech Connect

    Bimal K. Kad

    2006-09-30

    Mechanically alloyed oxide dispersion strengthened (ODS) Fe-Cr-Al alloy thin walled tubes and sheets, produced via powder processing and consolidation methodologies, are promising materials for eventual use at temperatures up to 1200 C in the power generation industry, far above the temperature capabilities of conventional alloys. Target end-uses range from gas turbine combustor liners to high aspect ratio (L/D) heat exchanger tubes. Grain boundary creep processes at service temperatures, particularly those acting in the hoop direction, are the dominant failure mechanisms for such components. The processed microstructure of ODS alloys consists of high aspect ratio grains aligned parallel to the tube axis, a result of dominant axial metal flow which aligns the dispersoid particles and other impurities in the longitudinal direction. The dispersion distribution is unaltered on a micro scale by recrystallization thermal treatments, but the high aspect ratio grain shape typically obtained limits transverse grain spacing and consequently the hoop creep response. Improving hoop creep in ODS-alloy components will require understanding and manipulating the factors that control the recrystallization behavior, and represents a critical materials design and development challenge that must be overcome in order to fully exploit the potential of ODS alloys. The objectives of this program are to (1) increase creep-strength at temperature in ODS-alloy tube and liner components by 100% via, (2) preferential cross-roll flow forming and grain/particle fibering in the critical hoop direction. The research program outlined here is iterative in nature and is intended to systematically (a) examine and identify post-extrusion forming methodologies to create hoop strengthened tubes, which will be (b) evaluated at ''in-service'' loads at service temperatures and environments. In this 12th quarter of performance, program activities are concluded for Task 2 and continuing for Tasks 3, 4 and

  16. Modular heat exchanger

    DOEpatents

    Culver, Donald W.

    1978-01-01

    A heat exchanger for use in nuclear reactors includes a heat exchange tube bundle formed from similar modules each having a hexagonal shroud containing a large number of thermally conductive tubes which are connected with inlet and outlet headers at opposite ends of each module, the respective headers being adapted for interconnection with suitable inlet and outlet manifold means. In order to adapt the heat exchanger for operation in a high temperature and high pressure environment and to provide access to all tube ports at opposite ends of the tube bundle, a spherical tube sheet is arranged in sealed relation across the chamber with an elongated duct extending outwardly therefrom to provide manifold means for interconnection with the opposite end of the tube bundle.

  17. Corrosion resistant coatings for silicon carbide heat exchanger tubes -- Volume 3. Final report

    SciTech Connect

    Boss, D.E.

    1996-06-07

    The development of a silicon carbide (SiC) heat exchanger is a critical step in the development of the Externally-Fired Combined Cycle (EFCC) power system. SiC is the only material that provides the necessary combination of resistance to creep, thermal shock, and oxidation. While the SiC structure materials provide the thermomechanical and thermophysical properties needed for an efficient system, the mechanical properties of the SiC tubes are severely degraded through corrosion by the coal combustion products. To obtain the necessary service life of thousands of hours at temperature, a protective coating is needed that is stable with both the SiC tube and the coal combustion products, resists erosion from the particle laden gas stream, is thermal shock resistant, adheres to SiC during repeated thermal shocks (start-up, process upsets, shut-down), and allows the EFCC system to be cost competitive. This demanding set of technical performance and cost drivers was used in reviewing and selecting candidate protective materials. After a review of open literature, discussion with leading researchers in materials for coal combustion environments, and preliminary thermodynamic studies, a total of ten materials were identified for future study that were grouped into three categories: alumina-based materials, materials stable with SiO{sub 2}, and low expansion materials.

  18. A new optimization approach for shell and tube heat exchangers by using electromagnetism-like algorithm (EM)

    NASA Astrophysics Data System (ADS)

    Abed, Azher M.; Abed, Issa Ahmed; Majdi, Hasan Sh.; Al-Shamani, Ali Najah; Sopian, K.

    2016-02-01

    This study proposes a new procedure for optimal design of shell and tube heat exchangers. The electromagnetism-like algorithm is applied to save on heat exchanger capital cost and designing a compact, high performance heat exchanger with effective use of the allowable pressure drop (cost of the pump). An optimization algorithm is then utilized to determine the optimal values of both geometric design parameters and maximum allowable pressure drop by pursuing the minimization of a total cost function. A computer code is developed for the optimal shell and tube heat exchangers. Different test cases are solved to demonstrate the effectiveness and ability of the proposed algorithm. Results are also compared with those obtained by other approaches available in the literature. The comparisons indicate that a proposed design procedure can be successfully applied in the optimal design of shell and tube heat exchangers. In particular, in the examined cases a reduction of total costs up to 30, 29, and 56.15 % compared with the original design and up to 18, 5.5 and 7.4 % compared with other approaches for case study 1, 2 and 3 respectively, are observed. In this work, economic optimization resulting from the proposed design procedure are relevant especially when the size/volume is critical for high performance and compact unit, moderate volume and cost are needed.

  19. Cross-Roll Flow Forming of ODS Alloy Heat Exchanger Tubes For Hoop Creep Enhancement

    SciTech Connect

    Bimal K. Kad

    2005-11-23

    Mechanically alloyed oxide dispersion strengthened (ODS) Fe-Cr-Al alloy thin walled tubes and sheets, produced via powder processing and consolidation methodologies, are promising materials for eventual use at temperatures up to 1200 C in the power generation industry, far above the temperature capabilities of conventional alloys. Target end-uses range from gas turbine combustor liners to high aspect ratio (L/D) heat exchanger tubes. Grain boundary creep processes at service temperatures, particularly those acting in the hoop direction, are the dominant failure mechanisms for such components. The processed microstructure of ODS alloys consists of high aspect ratio grains aligned parallel to the tube axis, a result of dominant axial metal flow which aligns the dispersoid particles and other impurities in the longitudinal direction. The dispersion distribution is unaltered on a micro scale by recrystallization thermal treatments, but the high aspect ratio grain shape typically obtained limits transverse grain spacing and consequently the hoop creep response. Improving hoop creep in ODS-alloy components will require understanding and manipulating the factors that control the recrystallization behavior, and represents a critical materials design and development challenge that must be overcome in order to fully exploit the potential of ODS alloys. The objectives of this program are to (1) increase creep-strength at temperature in ODS-alloy tube and liner components by 100% via, (2) preferential cross-roll flow forming and grain/particle fibering in the critical hoop direction. Recent studies in crossrolled ODS-alloy sheets (produced from flattened tubes) indicate that transverse creep is significantly enhanced via controlled transverse grain fibering, and similar improvements are expected for cross-rolled tubes. The research program outlined here is iterative in nature and is intended to systematically (1) examine and identify post-extrusion forming methodologies to

  20. Preliminary research on eddy current bobbin quantitative test for heat exchange tube in nuclear power plant

    NASA Astrophysics Data System (ADS)

    Qi, Pan; Shao, Wenbin; Liao, Shusheng

    2016-02-01

    For quantitative defects detection research on heat transfer tube in nuclear power plants (NPP), two parts of work are carried out based on the crack as the main research objects. (1) Production optimization of calibration tube. Firstly, ASME, RSEM and homemade crack calibration tubes are applied to quantitatively analyze the defects depth on other designed crack test tubes, and then the judgment with quantitative results under crack calibration tube with more accuracy is given. Base on that, weight analysis of influence factors for crack depth quantitative test such as crack orientation, length, volume and so on can be undertaken, which will optimize manufacture technology of calibration tubes. (2) Quantitative optimization of crack depth. Neural network model with multi-calibration curve adopted to optimize natural crack test depth generated in in-service tubes shows preliminary ability to improve quantitative accuracy.

  1. Heat exchanger restart evaluation

    SciTech Connect

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-03-18

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized.

  2. Heat exchanger restart evaluation

    SciTech Connect

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-03-18

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summary herein.

  3. Cross-Roll Flow Forming of ODS Alloy Heat Exchanger Tubes For Hoop Creep Enhancement

    SciTech Connect

    Bimal Kad

    2007-09-30

    Mechanically alloyed oxide dispersion strengthened (ODS) Fe-Cr-Al alloy thin walled tubes and sheets, produced via powder processing and consolidation methodologies are promising materials for eventual use at temperatures up to 1200 C in the power generation industry, far above the temperature capabilities of conventional alloys. Target end-uses range from gas turbine combustor liners to high aspect ratio (L/D) heat exchanger tubes. Grain boundary creep processes at service temperatures, particularly those acting in the hoop direction, are the dominant failure mechanisms for such components. The processed microstructure of ODS alloys consists of high aspect ratio grains aligned parallel to the tube axis, a result of dominant axial metal flow which aligns the dispersoid particles and other impurities in the longitudinal direction. The dispersion distribution is unaltered on a micro scale by recrystallization thermal treatments, but the high aspect ratio grain shape typically obtained limits transverse grain spacing and consequently the hoop creep response. Improving hoop creep in ODS-alloy components will require understanding and manipulating the factors that control the recrystallization behavior, and represents a critical materials design and development challenge that must be overcome in order to fully exploit the potential of ODS alloys. The objectives of this program were to (1) increase creep-strength at temperature in ODS-alloy tube and liner components by 100% via, (2) preferential cross-roll flow forming and grain/particle fibering in the critical hoop direction. The research program outlined was iterative and intended to systematically (i) examine and identify post-extrusion forming methodologies to create hoop strengthened tubes, to be (ii) evaluated at 'in-service' loads at service temperatures and environments. Our report outlines the significant hoop creep enhancements possible via secondary cross-rolling and/or flow-forming operations. Each of the

  4. CFD analysis of the two-phase bubbly flow characteristics in helically coiled rectangular and circular tube heat exchangers

    NASA Astrophysics Data System (ADS)

    Hussain, Alamin; Fsadni, Andrew M.

    2016-03-01

    Due to their ease of manufacture, high heat transfer efficiency and compact design, helically coiled heat exchangers are increasingly being adopted in a number of industries. The higher heat transfer efficiency over straight pipes is due to the secondary flow that develops as a result of the centrifugal force. In spite of the widespread use of helically coiled heat exchangers, and the presence of bubbly two-phase flow in a number of systems, very few studies have investigated the resultant flow characteristics. This paper will therefore present the results of CFD simulations for the two-phase bubbly flow in helically coiled heat exchangers as a function of the volumetric void fraction and the tube cross-section design. The CFD results are compared to the scarce flow visualisation experimental results available in the open literature.

  5. Continuous-Wave Radar to Detect Defects Within Heat Exchangers and Steam Generator Tubes ; Revised September 3, 2003

    SciTech Connect

    Gary E. Rochau and Thurlow W.H. Caffey, Sandia National Laboratories, Albuquerque, NM 87185-0740; Bahram Nassersharif and Gabe V. Garcia, Department of Mechanical Engineering, New Mexico State University, Las Cruces, NM 88003-8001; Russell P. Jedlicka, Klipsch School of Electrical and Computer Engineering, New Mexico State University, Las Cruces, NM 88003-8001

    2003-05-01

    OAK B204 Continuous-Wave Radar to Detect Defects Within Heat Exchangers and Steam Generator Tubes ; Revised September 3, 2003. A major cause of failures in heat exchangers and steam generators in nuclear power plants is degradation of the tubes within them. The tube failure is often caused by the development of cracks that begin on the outer surface of the tube and propagate both inwards and laterally. A new technique was researched for detection of defects using a continuous-wave radar method within metal tubing. The technique is 100% volumetric, and may find smaller defects, more rapidly, and less expensively than present methods. The project described in this report was a joint development effort between Sandia National Laboratories (SNL) and New Mexico State University (NMSU) funded by the US Department of Energy. The goal of the project was to research, design, and develop a new concept utilizing a continuous wave radar to detect defects inside metallic tubes and in particular nuclear plant steam generator tubing. The project was divided into four parallel tracks: computational modeling, experimental prototyping, thermo-mechanical design, and signal detection and analysis.

  6. Numerical estimation of heat transfer characteristics for two-row plate-finned tube heat exchangers with experimental data

    NASA Astrophysics Data System (ADS)

    Chen, Han-Taw; Lu, Chih-Han; Huang, Yao-Sheng; Liu, Kuo-Chi

    2016-05-01

    This study applies a three-dimensional computational fluid dynamics commercial software in conjunction with various flow models to estimate the heat transfer and fluid flow characteristics of the two-row plate-finned tube heat exchanger in staggered arrangement. The effect of air speed and fin spacing on the results obtained is investigated. Temperature and velocity distributions of air between the two fins and heat transfer coefficient on the fins are determined using the laminar flow and RNG k-ɛ turbulence models. More accurate results can be obtained, if the heat transfer coefficient obtained is close to the inverse results and matches existing correlations. Furthermore, the fin temperature measured at the selected locations also coincides with the experimental temperature data. The results obtained using the RNG k-ɛ turbulence model are more accurate than those using the laminar flow model. An interesting finding is the number of grid points may also need to change with fin spacing and air speed.

  7. Cross-Roll Flow Forming of ODS Alloy Heat Exchanger Tubes for Hoop Creep Enhancement

    SciTech Connect

    Bimal K. Kad

    2006-04-10

    Mechanically alloyed oxide dispersion strengthened (ODS) Fe-Cr-Al alloy thin walled tubes and sheets, produced via powder processing and consolidation methodologies, are promising materials for eventual use at temperatures up to 1200 C in the power generation industry, far above the temperature capabilities of conventional alloys. Target end-uses range from gas turbine combustor liners to high aspect ratio (L/D) heat exchanger tubes. Grain boundary creep processes at service temperatures, particularly those acting in the hoop direction, are the dominant failure mechanisms for such components. The processed microstructure of ODS alloys consists of high aspect ratio grains aligned parallel to the tube axis, a result of dominant axial metal flow which aligns the dispersoid particles and other impurities in the longitudinal direction. The dispersion distribution is unaltered on a micro scale by recrystallization thermal treatments, but the high aspect ratio grain shape typically obtained limits transverse grain spacing and consequently the hoop creep response. Improving hoop creep in ODS-alloy components will require understanding and manipulating the factors that control the recrystallization behavior, and represents a critical materials design and development challenge that must be overcome in order to fully exploit the potential of ODS alloys. The objectives of this program are to (1) increase creep-strength at temperature in ODS-alloy tube and liner components by 100% via, (2) preferential cross-roll flow forming and grain/particle fibering in the critical hoop direction. The research program outlined here is iterative in nature and is intended to systematically (1) examine and identify post-extrusion forming methodologies to create hoop strengthened tubes, which will be (2) evaluated at ''in-service'' loads at service temperatures and environments. This research program is being conducted in collaboration with the DOE's Oak Ridge National Laboratory and the vested

  8. Heat exchanger

    DOEpatents

    Daman, Ernest L.; McCallister, Robert A.

    1979-01-01

    A heat exchanger is provided having first and second fluid chambers for passing primary and secondary fluids. The chambers are spaced apart and have heat pipes extending from inside one chamber to inside the other chamber. A third chamber is provided for passing a purge fluid, and the heat pipe portion between the first and second chambers lies within the third chamber.

  9. Experimental and numerical investigation on air-side performance of fin-and-tube heat exchangers with various fin patterns

    SciTech Connect

    Tang, L.H.; Zeng, M.; Wang, Q.W.

    2009-07-15

    Air-side heat transfer and friction characteristics of five kinds of fin-and-tube heat exchangers, with the number of tube rows (N = 12) and the diameter of tubes (D{sub o} = 18 mm), have been experimentally investigated. The test samples consist of five types of fin configurations: crimped spiral fin, plain fin, slit fin, fin with delta-wing longitudinal vortex generators (VGs) and mixed fin with front 6-row vortex-generator fin and rear 6-row slit fin. The heat transfer and friction factor correlations for different types of heat exchangers were obtained with the Reynolds numbers ranging from 4000 to 10000. It was found that crimped spiral fin provides higher heat transfer and pressure drop than the other four fins. The air-side performance of heat exchangers with the above five fins has been evaluated under three sets of criteria and it was shown that the heat exchanger with mixed fin (front vortex-generator fin and rear slit fin) has better performance than that with fin with delta-wing vortex generators, and the slit fin offers best heat transfer performance at high Reynolds numbers. Based on the correlations of numerical data, Genetic Algorithm optimization was carried out, and the optimization results indicated that the increase of VG attack angle or length, or decrease of VG height may enhance the performance of vortex-generator fin. The heat transfer performances for optimized vortex-generator fin and slit fin at hand have been compared with numerical method. (author)

  10. Product technology and market assessment for silicon carbide whisker reinforced alumina heat-exchanger tubes. Final report

    SciTech Connect

    Loutfy, R.O.; Withers, J.C.; Chakravarti, D.

    1993-10-01

    This report describes a study designed to develop an assessment of key performance features, desirable technical specifications and market potential for silicon carbide whisker-reinforced alumina (henceforth SCWRA) tubes for heat exchanger applications in a number of industries. The results of the first stage of a Delphi study conducted in the US market are presented. The second phase of the study is in progress. The first stage results suggest that there is a small market for SCWRA tubes in heat exchanger applications. The market is expected to grow steadily during the 1990`s. With appropriate performance specifications and competitive pricing, growth should come from (a) new applications that permit recovery in cases that were previously infeasible and (b) selective, partial substitution and replacement of current ceramics and metal/ceramic composites in existing applications. We identify key performance factors and detailed specifications needed in six designated industries (primary metals, fabricated metals, chemicals, glass, utility and incinerators). Reliability, durability and low maintenance costs emerge as critical performance factors across these industries. The data show that although ceramics are recognized as having better properties, enhancing reliability and durability and thus improving maintenance cost performance is a key priority. Such improvements, reflected in the objectives for SCWRA tubes, should facilitate adoption in both new and existing applications. At this time, we are unable to assess market size directly. However, expert judgment provided indices tracking the projected market for heat exchanger tubes from 1990 to 2005.

  11. HEAT EXCHANGER

    DOEpatents

    Fox, T.H. III; Richey, T. Jr.; Winders, G.R.

    1962-10-23

    A heat exchanger is designed for use in the transfer of heat between a radioactive fiuid and a non-radioactive fiuid. The exchanger employs a removable section containing the non-hazardous fluid extending into the section designed to contain the radioactive fluid. The removable section is provided with a construction to cancel out thermal stresses. The stationary section is pressurized to prevent leakage of the radioactive fiuid and to maintain a safe, desirable level for this fiuid. (AEC)

  12. Heat exchanger restart evaluation

    SciTech Connect

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-02-28

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4kA was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized herein.

  13. Counterflow Regolith Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Zubrin, Robert; Jonscher, Peter

    2013-01-01

    A problem exists in reducing the total heating power required to extract oxygen from lunar regolith. All such processes require heating a great deal of soil, and the heat energy is wasted if it cannot be recycled from processed material back into new material. The counterflow regolith heat exchanger (CoRHE) is a device that transfers heat from hot regolith to cold regolith. The CoRHE is essentially a tube-in-tube heat exchanger with internal and external augers attached to the inner rotating tube to move the regolith. Hot regolith in the outer tube is moved in one direction by a right-hand - ed auger, and the cool regolith in the inner tube is moved in the opposite direction by a left-handed auger attached to the inside of the rotating tube. In this counterflow arrangement, a large fraction of the heat from the expended regolith is transferred to the new regolith. The spent regolith leaves the heat exchanger close to the temperature of the cold new regolith, and the new regolith is pre-heated close to the initial temperature of the spent regolith. Using the CoRHE can reduce the heating requirement of a lunar ISRU system by 80%, reducing the total power consumption by a factor of two. The unique feature of this system is that it allows for counterflow heat exchange to occur between solids, instead of liquids or gases, as is commonly done. In addition, in variants of this concept, the hydrogen reduction can be made to occur within the counterflow heat exchanger itself, enabling a simplified lunar ISRU (in situ resource utilization) system with excellent energy economy and continuous nonbatch mode operation.

  14. Selection and costing of heat exchangers. Shell-and-tube type

    NASA Astrophysics Data System (ADS)

    1994-12-01

    ESDU 94042 extends the information in ESDU 92013 which, when a shell-and-tube exchanger is found appropriate and is costed, provides the results for a datum design with fixed average values of fluid pressure, tube diameter, shell length-to-diameter ratio, baffle pitch and for a particular shell type, and shell and tube materials. It provides factors derived from an analysis of manufacturer's data to be applied to the cost results from ESDU 92013 to account for variations in those parameters and features. Additional guidance on the configuration and use of shell-and-tube exchangers is given. The performance of the exchangers is calculated using the effectiveness-NTU method and graphs of those data are included for E-shells in series. The data are incorporated in ESDUpac A9213 which is a Fortran program that implements the selection and costing method of ESDU 92013. It is provided on disc in the software volume compiled to run under DOS with a user-friendly interface that prompts on screen for input data.

  15. Statistical analysis of entropy generation in longitudinally finned tube heat exchanger with shell side nanofluid by a single phase approach

    NASA Astrophysics Data System (ADS)

    Konchada, Pavan Kumar; Pv, Vinay; Bhemuni, Varaprasad

    2016-06-01

    The presence of nanoparticles in heat exchangers ascertained increment in heat transfer. The present work focuses on heat transfer in a longitudinal finned tube heat exchanger. Experimentation is done on longitudinal finned tube heat exchanger with pure water as working fluid and the outcome is compared numerically using computational fluid dynamics (CFD) package based on finite volume method for different flow rates. Further 0.8% volume fraction of aluminum oxide (Al2O3) nanofluid is considered on shell side. The simulated nanofluid analysis has been carried out using single phase approach in CFD by updating the user-defined functions and expressions with thermophysical properties of the selected nanofluid. These results are thereafter compared against the results obtained for pure water as shell side fluid. Entropy generated due to heat transfer and fluid flow is calculated for the nanofluid. Analysis of entropy generation is carried out using the Taguchi technique. Analysis of variance (ANOVA) results show that the inlet temperature on shell side has more pronounced effect on entropy generation.

  16. Dehumidification: Prediction of Condensate Flow Rate for Plate-Fin Tube Heat Exchangers Using the Latent j Factor

    SciTech Connect

    Baxter, V.D.; Chen, D.T.; Conklin, J.C.

    1999-03-15

    Condensate flow rate is an important factor in designing dehumidifiers or evaporators. In this paper, the latentj fimtor is used to analyze the dehumidification performance of two plate-fin tube heat exchangers. This latent j factor, analogous to the total j factor, is a flmction of the mass transfa coefllcient, the volumetric air flow rate, and the Schmidt number. This latent j factor did predict condensate flow rate more directly and accurately than any other sensiblej factor method. The Iatentj factor has been used in the present study because the sensible j factor correlations presented in the literature failed to predict the condensate flow rate at high Reynolds numbers. Results show that the latent j i%ctor em be simply correlated as a fhnction of the Reynolds number based on the tube outside diameter and number of rows of the heat exchanger.

  17. A numerical analysis of three-dimensional turbulent fluid flow and heat transfer in plate-fin and tube heat exchangers

    SciTech Connect

    Jang, Jiin-Yuh; Chang, Wen-Jen; Lin, Min-Sheng

    1996-12-31

    Fluid flow and heat transfer over a multi-row (1-5 rows) plate-fin and tube heat exchanger are studied numerically. Flow is incompressible, three-dimensional and turbulent. The effects of tube arrangements and tube row numbers are investigated in detail for the Reynolds number ReH (based on the fin spacing H) ranging from 2000 to 10000. The effects of turbulence are simulated by the k-{epsilon} turbulence model. Stream and isothermal lines through the whole tube bank, local and average Nusselt number and pressure coefficient in the streamwise direction are presented. The numerical results for the average heat transfer coefficient agree well with the previously published experimental data.

  18. Downhole heat exchangers

    SciTech Connect

    Culver, G.; Lund, J.W.

    1999-09-01

    The downhole heat exchanger (DHE) eliminates the problem of disposal of geothermal fluid, since only heat is taken from the well. The exchanger consists of a system of pipes or tubes suspended in the well through which clean secondary water is pumped or allowed to circulate by natural convection. These systems offer substantial economic savings over surface heat exchangers where a single-well system is adequate (typically less than 0.8 MWt, with well depths up to about 500 ft) and may be economical under certain conditions at well depths to 1500 ft. Several designs have proven successful; but, the most popular are a simple hairpin loop or multiple loops of iron pipe (similar to the tubes in a U-tube and shell exchanger) extending to near the well bottom. An experimental design consisting of multiple small tubes with headers at each end suspended just below the water surface appears to offer economic and heating capacity advantages. The paper describes design and construction details and New Zealand`s experience with downhole heat exchangers.

  19. Heat and fluid flow characteristics of an oval fin-and-tube heat exchanger with large diameters for textile machine dryer

    NASA Astrophysics Data System (ADS)

    Bae, Kyung Jin; Cha, Dong An; Kwon, Oh Kyung

    2016-01-01

    The objectives of this paper are to develop correlations between heat transfer and pressure drop for oval finned-tube heat exchanger with large diameters (larger than 20 mm) used in a textile machine dryer. Numerical tests using ANSYS CFX are performed for four different parameters; tube size, fin pitch, transverse tube pitch and longitudinal tube pitch. The numerical results showed that the Nusselt number and the friction factor are in a range of -16.2 ~ +3.1 to -7.7 ~ +3.9 %, respectively, compared with experimental results. It was found that the Nusselt number linearly increased with increasing Reynolds number, but the friction factor slightly decreased with increasing Reynolds number. It was also found that the variation of longitudinal tube pitch has little effect on the Nusselt number and friction factor than other parameters (below 2.0 and 2.5 %, respectively). This study proposed a new Nusselt number and friction factor correlation of the oval finned-tube heat exchanger with large diameters for textile machine dryer.

  20. Heat and fluid flow characteristics of an oval fin-and-tube heat exchanger with large diameters for textile machine dryer

    NASA Astrophysics Data System (ADS)

    Bae, Kyung Jin; Cha, Dong An; Kwon, Oh Kyung

    2016-11-01

    The objectives of this paper are to develop correlations between heat transfer and pressure drop for oval finned-tube heat exchanger with large diameters (larger than 20 mm) used in a textile machine dryer. Numerical tests using ANSYS CFX are performed for four different parameters; tube size, fin pitch, transverse tube pitch and longitudinal tube pitch. The numerical results showed that the Nusselt number and the friction factor are in a range of -16.2 ~ +3.1 to -7.7 ~ +3.9 %, respectively, compared with experimental results. It was found that the Nusselt number linearly increased with increasing Reynolds number, but the friction factor slightly decreased with increasing Reynolds number. It was also found that the variation of longitudinal tube pitch has little effect on the Nusselt number and friction factor than other parameters (below 2.0 and 2.5 %, respectively). This study proposed a new Nusselt number and friction factor correlation of the oval finned-tube heat exchanger with large diameters for textile machine dryer.

  1. The Effect of Circuiting Arrangement on the Thermal Performance of Refrigeration Mixtures in Tube-and-Fin Condensing Heat Exchangers

    SciTech Connect

    Chen, D.T.; Conklin, J.C.

    1999-03-15

    For the pure or azeotropic refrigerants typically used in present air conditioning and refrigeration applications, the refrigerant changes phase at a constant temperature. Thus, the refrigerant circuiting arrangement such as crossfiow, counterfiow, or cross-counterflow, has no effect on the thermal performance. For zeotropic refrigerant mixtures, however, the phase-change occurs over a temperature range, or "glide", and the refrigerant circuiting arrangement, or flow path through the heat exchanger, can affect the thermal performance of both the heat exchangers as well as the overall efficiency of the vapor compression cooling cycle. The effects of tsvo diflerent circuiting arrangements on the thermal performance of a zeotropic retligerant mixture and an almost azeotropic refrigerant mixture in a four-row cross-countertlow heat exchanger arrangement are reported here. The two condensers differ only in the manner of circuiting the refrigerant tubes, where one has refrigerant always flowing downward in the active heat transfer region ("identical order") and the other has refrigerant alternating flow direction in the active heat transfer region ("inverted order"). All other geometric parameters, such as bce are% fin louver geometry, refrigerant tube size and enhancement etc., are the same for both heat exchangers. One refrigerant mixture (R-41OA) un&rgoes a small temperature change ("low glide") during phase change, and the other retligerant mixture (a multi- component proprietary mixture) has a substantial temperature change ("high glide") of approximately 10"C during the phase change process. The overall thermal conductance, two-phase conductance, and pressure drop are presented. For the flow conditions of these tests, which are representative of resi&ntial cooling conditions, inverted order circuiting is more desirable than identical order. The potential thermal advantages of the i&ntical order arrangement for high-glide zeotropic refrigerant mixtures are negated

  2. AN ASSESSMENT OF THE STATE OF THE ART, AND POTENTIAL DESIGN IMPROVEMENTS, FOR FLAT-TUBE HEAT EXCHANGERS IN AIR CONDITIONING AND REFRIGERATION APPLICATIONS - PHASE I

    SciTech Connect

    Jacobi, A.M.; Park, Y.; Tafti, D.; Zhang, X.

    2001-09-30

    Project objective is to evaluate the air-side heat transfer and pressure-drop performance of serpentine-fin, flat-tube heat exchangers. This assessment is conducted for smooth, corrugated, and interrupted fins, over a wide range of geometric and operating parameters, spanning HVAC and R applications. The performance of serpentine-fin, flat-tube exchangers is compared to that of conventional round-tube designs, which are considered the technology baseline. The research includes a literature review, a preliminary comparison of flat-tube to round-tube performance, a computational fluid dynamic study of flow through the heat exchangers, and complementary modeling to predict the performance of flat-tube designs over a wide range of conditions. Recommendations are provided for a new experimental study to provide performance data for dry, wet, and frosted-surface conditions. Specific flow visualization and naphthalene sublimation experiments are recommended to understand the flow and heat transfer interactions in the flat-tube geometry. These data could be used to evaluate condensate retention and frost-formation effects on flat-tube heat exchanger performance, and to compare this behavior to that of the conventional round-tube geometry. These findings will be highly valuable to design and development engineers as they work toward the next generation of highly compact, energy efficient HVAC and R systems.

  3. The Electrochemical Noise Study of TA10 Heat Exchanger Tubes in the Tri-effect Continuous Evaporation and Crystallization Device

    NASA Astrophysics Data System (ADS)

    Chen, Bing; Ruan, Ying-Hao; Jiang, Nan

    2016-05-01

    According to the tube process conditions of a TA10 heat exchanger, which is working in a chemical plant, the paper analyzes the possible factors of corrosion, identify the main influencing factors of the corrosion failure of heat exchanger were temperature, pH value, and the concentration of Aluminum Chloride Hexahydrate. Using the orthogonal test and electrochemical noise measurement technique to study the influence of three factors on TA10 alloy. The results show that the TA10 alloy has no obvious corrosion in the range of experimental study. The result of the range analysis determines the temperature and pH value are the main factors influencing the noise resistance Rn, the value of the noise resistance Rn increases with the rise of the temperature. When the temperature is 90□, the pH value is 2, the noise resistance Rn of the TA10 alloy specimen is largest.

  4. Modular heat exchanger

    DOEpatents

    Giardina, Angelo R. [Marple Township, Delaware County, PA

    1981-03-03

    A shell and tube heat exchanger having a plurality of individually removable tube bundle modules. A lattice of structural steel forming rectangular openings therein is placed at each end of a cylindrical shell. Longitudinal structural members are placed in the shell between corners of the rectangular openings situated on opposite ends of the shell. Intermediate support members interconnect the longitudinal supports so as to increase the longitudinal supports rigidity. Rectangular parallelpiped tube bundle moldules occupy the space defined by the longitudinal supports and end supports and each include a rectangular tube sheet situated on each end of a plurality of tubes extending therethrough, a plurality of rectangular tube supports located between the tube sheets, and a tube bundle module stiffening structure disposed about the bundle's periphery and being attached to the tube sheets and tube supports. The corners of each tube bundle module have longitudinal framework members which are mateable with and supported by the longitudinal support members. Intermediate support members constitute several lattice, each of which is situate d in a plane between the end support members. The intermediate support members constituting the several lattice extend horizontally and vertically between longitudinal supports of adjacent tube module voids. An alternative embodiment for intermediate support members constitute a series of structural plates situated at the corners of the module voids and having recesses therein for receiving the respective longitudinal support members adjacent thereto, protrusions separating the recesses, and a plurality of struts situated between protrusions of adjacent structural plates.

  5. Modular heat exchanger

    DOEpatents

    Giardina, A.R.

    1981-03-03

    A shell and tube heat exchanger is described having a plurality of individually removable tube bundle modules. A lattice of structural steel forming rectangular openings therein is placed at each end of a cylindrical shell. Longitudinal structural members are placed in the shell between corners of the rectangular openings situated on opposite ends of the shell. Intermediate support members interconnect the longitudinal supports so as to increase the longitudinal supports rigidity. Rectangular parallelepiped tube bundle modules occupy the space defined by the longitudinal supports and end supports and each include a rectangular tube sheet situated on each end of a plurality of tubes extending there through, a plurality of rectangular tube supports located between the tube sheets, and a tube bundle module stiffening structure disposed about the bundle's periphery and being attached to the tube sheets and tube supports. The corners of each tube bundle module have longitudinal framework members which are mateable with and supported by the longitudinal support members. Intermediate support members constitute several lattices, each of which is situated in a plane between the end support members. The intermediate support members constituting the several lattices extend horizontally and vertically between longitudinal supports of adjacent tube module voids. An alternative embodiment for intermediate support members constitute a series of structural plates situated at the corners of the module voids and having recesses therein for receiving the respective longitudinal support members adjacent thereto, protrusions separating the recesses, and a plurality of struts situated between protrusions of adjacent structural plates. 12 figs.

  6. Corrosive resistant heat exchanger

    DOEpatents

    Richlen, Scott L.

    1989-01-01

    A corrosive and errosive resistant heat exchanger which recovers heat from a contaminated heat stream. The heat exchanger utilizes a boundary layer of innocuous gas, which is continuously replenished, to protect the heat exchanger surface from the hot contaminated gas. The innocuous gas is conveyed through ducts or perforations in the heat exchanger wall. Heat from the heat stream is transferred by radiation to the heat exchanger wall. Heat is removed from the outer heat exchanger wall by a heat recovery medium.

  7. Numerical Analysis on Optimization of a Fin and Tube Type Adsorber/Desorber Heat Exchanger using ACF/C2H5OH Pair

    NASA Astrophysics Data System (ADS)

    Kariya, Keishi; Kuwahara, Ken; Koyama, Shigeru

    This study deals with a two dimensional numerical analysis of the fin and tube type adsorber/desorber heat exchanger design such as fin height, fin pitch, fin thickness and tube diameter effect on the performance of closed adsorption cooling system with activated carbon fiber (ACF) of type A-20, which has relatively higher surface area, and ethanol pair. The simulation results show that the fin tube diameter is effective on the performance of the heat exchanger. It is also found that the cycle COP can be optimized in the condition of fin pitch 4.5mm and fin height 20mm, respectively when other parameters are fixed.

  8. PRV sizing for exchanger tube rupture

    SciTech Connect

    Wong, W.Y. )

    1992-02-01

    This paper reports on heat exchanger tube ruptures which is one of the common over-pressure scenarios of pressure relief valve (PRV) design. ASME Code VIII-1 indicates that heat exchangers shall be protected with a relieving device of sufficient capacity to avoid over-pressure in case of an internal failure. But it does not provide any guidance on how to size a PRV and how to define the required relief load. API RP 520 Part I and API RP 521 do offer some guidelines for heat exchanger tube rupture in PRV design, but they are too general to be used to perform a detailed calculation or to do a relief system analysis. Furthermore, API 520's two-phase flow calculation concepts contradict its own assumptions, which makes its design approach infeasible. A detailed PRV design procedure for heat exchanger tube rupture will be discussed.

  9. Superadiabatic combustion in conducting tubes and heat exchangers of finite length

    SciTech Connect

    Schoegl, Ingmar; Ellzey, Janet L.

    2007-10-15

    Classic theories of combustion rely upon the principle that the maximum temperature attainable in a reaction is predicted by the adiabatic equilibrium temperature. In certain burner configurations, however, the maximum temperature may locally exceed this value by a significant amount due to heat recirculation, which has led to the concept of superadiabatic combustion. A striking aspect of this type of combustion is a broadening of the limits of flammability due to the accelerating effect of temperature increases on chemical reaction rates. In this paper, a simple analytical model is developed to study the superadiabatic performance of a combustor consisting of two parallel channels of finite length that are divided by a conducting wall. Assuming equal flow rates in the individual channels, the co-flow configuration is equivalent to combustion in conducting tubes, whereas the counterflow configuration is conceptually similar to a Swiss-roll burner. In both cases, the characteristics of superadiabatic combustion of a fuel-rich premixed fuel/air mixture are studied in terms of wall conductivity, heat transfer, and geometry of the combustor. (author)

  10. Indoor Solar Thermal Energy Saving Time with Phase Change Material in a Horizontal Shell and Finned-Tube Heat Exchanger

    PubMed Central

    Paria, S.; Sarhan, A. A. D.; Goodarzi, M. S.; Baradaran, S.; Rahmanian, B.; Yarmand, H.; Alavi, M. A.; Kazi, S. N.; Metselaar, H. S. C.

    2015-01-01

    An experimental as well as numerical investigation was conducted on the melting/solidification processes of a stationary phase change material (PCM) in a shell around a finned-tube heat exchanger system. The PCM was stored in the horizontal annular space between a shell and finned-tube where distilled water was employed as the heat transfer fluid (HTF). The focus of this study was on the behavior of PCM for storage (charging or melting) and removal (discharging or solidification), as well as the effect of flow rate on the charged and discharged solar thermal energy. The impact of the Reynolds number was determined and the results were compared with each other to reveal the changes in amount of stored thermal energy with the variation of heat transfer fluid flow rates. The results showed that, by increasing the Reynolds number from 1000 to 2000, the total melting time decreases by 58%. The process of solidification also will speed up with increasing Reynolds number in the discharging process. The results also indicated that the fluctuation of gradient temperature decreased and became smooth with increasing Reynolds number. As a result, by increasing the Reynolds number in the charging process, the theoretical efficiency rises. PMID:25879052

  11. Indoor solar thermal energy saving time with phase change material in a horizontal shell and finned-tube heat exchanger.

    PubMed

    Paria, S; Sarhan, A A D; Goodarzi, M S; Baradaran, S; Rahmanian, B; Yarmand, H; Alavi, M A; Kazi, S N; Metselaar, H S C

    2015-01-01

    An experimental as well as numerical investigation was conducted on the melting/solidification processes of a stationary phase change material (PCM) in a shell around a finned-tube heat exchanger system. The PCM was stored in the horizontal annular space between a shell and finned-tube where distilled water was employed as the heat transfer fluid (HTF). The focus of this study was on the behavior of PCM for storage (charging or melting) and removal (discharging or solidification), as well as the effect of flow rate on the charged and discharged solar thermal energy. The impact of the Reynolds number was determined and the results were compared with each other to reveal the changes in amount of stored thermal energy with the variation of heat transfer fluid flow rates. The results showed that, by increasing the Reynolds number from 1000 to 2000, the total melting time decreases by 58%. The process of solidification also will speed up with increasing Reynolds number in the discharging process. The results also indicated that the fluctuation of gradient temperature decreased and became smooth with increasing Reynolds number. As a result, by increasing the Reynolds number in the charging process, the theoretical efficiency rises. PMID:25879052

  12. Indoor solar thermal energy saving time with phase change material in a horizontal shell and finned-tube heat exchanger.

    PubMed

    Paria, S; Sarhan, A A D; Goodarzi, M S; Baradaran, S; Rahmanian, B; Yarmand, H; Alavi, M A; Kazi, S N; Metselaar, H S C

    2015-01-01

    An experimental as well as numerical investigation was conducted on the melting/solidification processes of a stationary phase change material (PCM) in a shell around a finned-tube heat exchanger system. The PCM was stored in the horizontal annular space between a shell and finned-tube where distilled water was employed as the heat transfer fluid (HTF). The focus of this study was on the behavior of PCM for storage (charging or melting) and removal (discharging or solidification), as well as the effect of flow rate on the charged and discharged solar thermal energy. The impact of the Reynolds number was determined and the results were compared with each other to reveal the changes in amount of stored thermal energy with the variation of heat transfer fluid flow rates. The results showed that, by increasing the Reynolds number from 1000 to 2000, the total melting time decreases by 58%. The process of solidification also will speed up with increasing Reynolds number in the discharging process. The results also indicated that the fluctuation of gradient temperature decreased and became smooth with increasing Reynolds number. As a result, by increasing the Reynolds number in the charging process, the theoretical efficiency rises.

  13. Overall heat transfer coefficient and pressure drop in a typical tubular exchanger employing alumina nano-fluid as the tube side hot fluid

    NASA Astrophysics Data System (ADS)

    Kabeel, A. E.; Abdelgaied, Mohamed

    2016-08-01

    Nano-fluids are used to improve the heat transfer rates in heat exchangers, especially; the shell-and-tube heat exchanger that is considered one of the most important types of heat exchangers. In the present study, an experimental loop is constructed to study the thermal characteristics of the shell-and-tube heat exchanger; at different concentrations of Al2O3 nonmetallic particles (0.0, 2, 4, and 6 %). This material concentrations is by volume concentrations in pure water as a base fluid. The effects of nano-fluid concentrations on the performance of shell and tube heat exchanger have been conducted based on the overall heat transfer coefficient, the friction factor, the pressure drop in tube side, and the entropy generation rate. The experimental results show that; the highest heat transfer coefficient is obtained at a nano-fluid concentration of 4 % of the shell side. In shell side the maximum percentage increase in the overall heat transfer coefficient has reached 29.8 % for a nano-fluid concentration of 4 %, relative to the case of the base fluid (water) at the same tube side Reynolds number. However; in the tube side the maximum relative increase in pressure drop has recorded the values of 12, 28 and 48 % for a nano-material concentration of 2, 4 and 6 %, respectively, relative to the case without nano-fluid, at an approximate value of 56,000 for Reynolds number. The entropy generation reduces with increasing the nonmetallic particle volume fraction of the same flow rates. For increase the nonmetallic particle volume fraction from 0.0 to 6 % the rate of entropy generation decrease by 10 %.

  14. Segmented heat exchanger

    DOEpatents

    Baldwin, Darryl Dean; Willi, Martin Leo; Fiveland, Scott Byron; Timmons, Kristine Ann

    2010-12-14

    A segmented heat exchanger system for transferring heat energy from an exhaust fluid to a working fluid. The heat exchanger system may include a first heat exchanger for receiving incoming working fluid and the exhaust fluid. The working fluid and exhaust fluid may travel through at least a portion of the first heat exchanger in a parallel flow configuration. In addition, the heat exchanger system may include a second heat exchanger for receiving working fluid from the first heat exchanger and exhaust fluid from a third heat exchanger. The working fluid and exhaust fluid may travel through at least a portion of the second heat exchanger in a counter flow configuration. Furthermore, the heat exchanger system may include a third heat exchanger for receiving working fluid from the second heat exchanger and exhaust fluid from the first heat exchanger. The working fluid and exhaust fluid may travel through at least a portion of the third heat exchanger in a parallel flow configuration.

  15. Solid State Joining of High Temperature Alloy Tubes for USC and Heat-Exchanger Systems

    SciTech Connect

    Bimal Kad

    2011-12-31

    The principal objective of this project was to develop materials enabling joining technologies for use in forward looking heat-exchanger fabrication in Brayton cycle HIPPS, IGCC, FutureGen concepts capable of operating at temperatures in excess of 1000{degree}C as well as conventional technology upgrades via Ultra Super-Critical (USC) Rankine-cycle boilers capable of operating at 760{degree}C (1400F)/38.5MPa (5500psi) steam, while still using coal as the principal fossil fuel. The underlying mission in Rankine, Brayton or Brayton-Rankine, or IGCC combined cycle heat engine is a steady quest to improving operating efficiency while mitigating global environmental concerns. There has been a progressive move to higher overall cycle efficiencies, and in the case of fossil fuels this has accelerated recently in part because of concerns about greenhouse gas emissions, notably CO{sub 2}. For a heat engine, the overall efficiency is closely related to the difference between the highest temperature in the cycle and the lowest temperature. In most cases, efficiency gains are prompted by an increase in the high temperature, and this in turn has led to increasing demands on the materials of construction used in the high temperature end of the systems. Our migration to new advanced Ni-base and Oxide Dispersion Strengthened (ODS) alloys poses significant fabrication challenges, as these materials are not readily weldable or the weld performs poorly in the high temperature creep regime. Thus the joining challenge is two-fold to a) devise appropriate joining methodologies for similar/dissimilar Ni-base and ODS alloys while b) preserving the near baseline creep performance in the welded region. Our program focus is on solid state joining of similar and dissimilar metals/alloys for heat exchanger components currently under consideration for the USC, HIPPS and IGCC power systems. The emphasis is to manipulate the joining methods and variables available to optimize joint creep

  16. Microtube Strip Heat Exchanger

    SciTech Connect

    Doty, F.D.

    1990-12-27

    Doty Scientific (DSI) believes their Microtube-Strip Heat Exchanger will contribute significantly to (a) the closed Brayton cycles being pursued at MIT, NASA, and elsewhere; (b) reverse Brayton cycle cryocoolers, currently being investigated by NASA for space missions, being applied to MRI superconducting magnets; and (c) high-efficiency cryogenic gas separation schemes for CO{sub 2} removal from exhaust stacks. The goal of this current study is to show the potential for substantial progress in high-effectiveness, low-cost, gas-to-gas heat exchangers for diverse applications at temperatures from below 100 K to above 1000 K. To date, the highest effectiveness measured is about 98%, and relative pressure drops below 0.1% with a specific conductance of about 45 W/kgK are reported. During the pre-award period DSI built and tested a 3-module heat exchanger bank using 103-tube microtube strip (MTS) modules. To add to their analytical capabilities, DSI has acquired computational fluid dynamics (CFD) software. This report describes the pre-award work and the status of the ten tasks of the current project, which are: analyze flow distribution and thermal stresses within individual modules; design a heat exchanger bank of ten modules with 400 microtube per module; obtain production quality tubestrip die and AISI 304 tubestrips; obtain production quality microtubing; construct revised MTS heat exchanger; construct dies and fixtures for prototype heat exchanger; construct 100 MTS modules; assemble 8-10 prototype MTS heat exchangers; test prototype MTS heat exchanger; and verify test through independent means. 7 refs., 9 figs. 1 tab. (CK)

  17. Heat pipe array heat exchanger

    DOEpatents

    Reimann, Robert C.

    1987-08-25

    A heat pipe arrangement for exchanging heat between two different temperature fluids. The heat pipe arrangement is in a ounterflow relationship to increase the efficiency of the coupling of the heat from a heat source to a heat sink.

  18. The influence of temperature on the corrosion resistance of 10# carbon steel for refinery heat exchanger tubes

    NASA Astrophysics Data System (ADS)

    Xiu-qing, Xu; Zhen-quan, Bai; Yao-rong, Feng; Qiu-rong, Ma; Wen-zhen, Zhao

    2013-09-01

    Based on the corrosion problem of refinery heat exchanger tubes (10# carbon steel) in the course of using, the corrosion and electrochemical behaviors of 10# carbon steel in saline wastewater were investigated by means of autoclave test and electrochemical methods, respectively. The experiment results explained the formation mechanism of corrosion products film and indicated that the corrosion process of 10# steel in the corrosion medium with different temperature was divided into two parts: one was the formation of corrosion products below 50 ̊C, the other was the formation and dissolution of corrosion products film. The corrosion rate reached the maximum of 0.195 mm/a when the medium temperature was 60 ̊C.

  19. A comparison of positron emission particle tracking (PEPT) methods for analysis of a tube-in-shell heat exchanger

    NASA Astrophysics Data System (ADS)

    Wiggins, Cody; Patel, Nitant; Ruggles, Arthur

    2016-03-01

    A positron emission particle tracking (PEPT) study of a stainless steel tube-in-shell heat exchanger is performed. Studies are performed using two different energy window settings. A new multiple particle tracking technique is introduced and used in this analysis. Results are compared to those obtained with previously established multiple particle tracking technique. Both techniques are found to be capable of flow imaging through opaque surfaces. No significant difference is observed between energy window settings using either method. Results from both methods are found to be qualitatively similar; however, it is observed that the new method exhibits consistently lower measurement uncertainty across the field of view of the scanner and is robust against the adverse effects of stationary particles in the flow field.

  20. Experimental study of the influence of cold heat exchanger geometry on the performance of a co-axial pulse tube cooler

    NASA Astrophysics Data System (ADS)

    Pang, Xiaomin; Dai, Wei; Wang, Xiaotao; Vanapalli, S.; Luo, Ercang

    2016-09-01

    Improving the performance of the pulse tube cooler is one of the important objectives of the current studies. Besides the phase shifters and regenerators, heat exchangers also play an important role in determining the system efficiency and cooling capacity. A series of experiments on a 10 W @ 77 K class co-axial type pulse tube cooler with different cold heat exchanger geometries are presented in this paper. The cold heat exchangers are made from a copper block with radial slots, cut through using electrical discharge machining. Different slot widths varying from 0.12 mm to 0.4 mm and different slot numbers varying from around 20-60 are investigated, while the length of cold heat exchangers are kept the same. The cold heat exchanger geometry is classified into three groups, namely, constant heat transfer area, constant porosity and constant slot width. The study reveals that a large channel width of 0.4 mm (about ten times the thermal penetration depth of helium gas at 77 K, 100 Hz and 3.5 MPa) shows poor performance, the other results show complicated interaction effects between slot width and slot number. These systematic comparison experiments provide a useful reference for selecting a cold heat exchanger geometry in a practical cooler.

  1. Numerical investigation for finding the appropriate design parameters of a fin-and-tube heat exchanger with delta-winglet vortex generators

    NASA Astrophysics Data System (ADS)

    Behfard, M.; Sohankar, A.

    2016-01-01

    A numerical simulation is performed to investigate the heat transfer and pressure drop characteristics of three-row inline tube bundles as a part of a heat exchanger (Re = 1000, Pr = 4.29). To enhance heat transfer, two pairs of delta winglet-type vortex generators (VGs) installed beside the first row and between the first and second rows of the tube bundles. The diameter of the second row of the tubes is chosen smaller than those of the first and third. A comprehensive study on the effects of various geometrical parameters such as transverse and longitudinal positions of VGs, length and height of VGs and angle of attack of the delta winglets is performed to augment heat transfer. Based on this study the best values of these design parameters are determined. The results showed that the best model increases the convective heat transfer ratio and thermal performance factor about 59 and 43 %, respectively, in compare with the geometry without VG.

  2. Fluid-elastic excitation in heat exchanger tube bundles. Final report

    SciTech Connect

    Moretti, P.M.

    1995-07-01

    The present research is concerned with the instability of flow around a single cylinder, a normal cylinder pair, a tube row, and four-row tube arrays in cross flow. Flow visualization by dye injection technique was used to highlight the important features and structures of the flow field. A hot-film anemometer with the help of high speed data acquisition was used to perform measurements of the time-mean velocity, turbulence intensity, and vortex shedding frequency in the flow field of interest. Complex instability was observed in and behind closely-spaced tube rows and tube arrays. It was caused by the emerging jets grouping, with the flow pattern switching from one quasi-stable pattern to another one at irregular time intervals. Lock-in behavior of a single cylinder and a normal cylinder pair was also investigated. Slanted onion-shaped lock-in boundaries for a single cylinder with transverse force vibration were discovered. The lock-in behavior of a large pitch-ratio cylinder pair is similar to that of the single cylinder. For closely spaced cylinder pair, the lock-in region for even-numbered superharmonic of the shedding frequency are dominant. This phenomenon is in contrast to the single cylinder case, which has lock-in for odd-number superharmonic.

  3. Ceramic heat exchanger

    DOEpatents

    LaHaye, P.G.; Rahman, F.H.; Lebeau, T.P.; Severin, B.K.

    1998-06-16

    A tube containment system is disclosed. The tube containment system does not significantly reduce heat transfer through the tube wall. The contained tube is internally pressurized, and is formed from a ceramic material having high strength, high thermal conductivity, and good thermal shock resistance. The tube containment system includes at least one ceramic fiber braid material disposed about the internally pressurized tube. The material is disposed about the tube in a predetermined axial spacing arrangement. The ceramic fiber braid is present in an amount sufficient to contain the tube if the tube becomes fractured. The tube containment system can also include a plurality of ceramic ring-shaped structures, in contact with the outer surface of the tube, and positioned between the tube and the ceramic fiber braid material, and/or at least one transducer positioned within tube for reducing the internal volume and, therefore, the energy of any shrapnel resulting from a tube fracture. 6 figs.

  4. Ceramic heat exchanger

    DOEpatents

    LaHaye, Paul G.; Rahman, Faress H.; Lebeau, Thomas P. E.; Severin, Barbara K.

    1998-01-01

    A tube containment system. The tube containment system does not significantly reduce heat transfer through the tube wall. The contained tube is internally pressurized, and is formed from a ceramic material having high strength, high thermal conductivity, and good thermal shock resistance. The tube containment system includes at least one ceramic fiber braid material disposed about the internally pressurized tube. The material is disposed about the tube in a predetermined axial spacing arrangement. The ceramic fiber braid is present in an amount sufficient to contain the tube if the tube becomes fractured. The tube containment system can also include a plurality of ceramic ring-shaped structures, in contact with the outer surface of the tube, and positioned between the tube and the ceramic fiber braid material, and/or at least one transducer positioned within tube for reducing the internal volume and, therefore, the energy of any shrapnel resulting from a tube fracture.

  5. Matrix heat exchanger including a liquid, thermal couplant

    DOEpatents

    Fewell, Thomas E.; Ward, Charles T.

    1976-01-01

    A tube-to-tube heat exchanger is disclosed with a thermally conductive matrix between and around the tubes to define annuli between the tubes and matrix. The annuli are filled to a level with a molten metal or alloy to provide a conductive heat transfer path from one tube through the matrix to the second tube. A matrix heat exchanger of this type is particularly useful for heat transfer between fluids which would react should one leak into the second.

  6. Use of capillary tubes and plate heat exchanger to validate U.S. Department of Agriculture pasteurization protocols for elimination of Listeria monocytogenes in liquid egg products.

    PubMed

    Michalski, C B; Brackett, R E; Hung, Y C; Ezeike, G O

    2000-07-01

    D-values for a five-strain cocktail of Listeria monocytogenes in five different liquid egg products (whole egg, egg yolk, egg white, egg yolk + 5% sucrose + 5% NaCl, and egg yolk + 10% NaCl) were determined using 100-microl capillary tubes. The egg products were inoculated with approximately 1 x 10(10) organisms/ml and heated in capillary tubes to temperatures ranging from 53 to 69 degrees C for various time intervals. Using a pilot scale plate heat exchanger, the U.S. Department of Agriculture (USDA) protocols for pasteurization were also evaluated using egg products inoculated with approximately 1 x 10(7) L. monocytogenes/ml. Results of experiments with capillary tubes suggested that all processes would result in less than the 9D process recommended by USDA. Moreover, although pasteurization with a plate heat exchanger provided greater lethality than did capillary tubes, all products still received less than a 5.4D process. Hence, these results suggest that the current USDA protocol may not be adequate to assure a large margin of safety.

  7. Conjugate Heat Transfer Computation for Evaluation of Single-Blow Method for Compact Fin-Tube Heat Exchangers

    NASA Astrophysics Data System (ADS)

    Song, Gil-Dal; Nishino, Koichi

    Computations have been carried out to evaluate heat transfer coefficients given by the single-blow method that is characterized by a transient and conjugate heat transfer problem between the fluid and the solid. Both heat conduction and convection equations are solved numerically to obtain the transient fluid and fin temperature distributions. Finite volume solutions indicate that the fin temperature distribution of the single-blow method varies with time and position and that the fluid temperature distribution of the single-blow method is close to that observed in the steady-state computation specified with the constant wall temperature condition. It is found that the local heat transfer coefficient resulting from the single-blow method is almost identical to that from the steady-state constant wall temperature computation and is nearly time-independent.

  8. Testing and plugging power plant heat exchangers

    SciTech Connect

    Sutor, F.

    1994-12-31

    Heat Exchanger tubes fail for any number of reasons including but certainly not limited to the cumulative effects of corrosion, erosion, thermal stress and fatigue. This presentation will attempt to identify the most common techniques for determining which tubes are leaking and then introduce the products in use to plug the leaking tubes. For the sake of time I will limit the scope of this presentation to include feedwater heaters and secondary system heat exchangers such as Hydrogen Coolers, Lube Oil Coolers, and nuclear Component Cooling Water, Emergency Cooling Water, Regenerative Heat Recovery heat exchangers.

  9. Direct fired heat exchanger

    DOEpatents

    Reimann, Robert C.; Root, Richard A.

    1986-01-01

    A gas-to-liquid heat exchanger system which transfers heat from a gas, generally the combustion gas of a direct-fired generator of an absorption machine, to a liquid, generally an absorbent solution. The heat exchanger system is in a counterflow fluid arrangement which creates a more efficient heat transfer.

  10. Use of capillary tubes and plate heat exchanger to validate U.S. Department of Agriculture pasteurization protocols for elimination of Salmonella enteritidis from liquid egg products.

    PubMed

    Michalski, C B; Brackett, R E; Hung, Y C; Ezeike, G O

    1999-02-01

    D values for a five-strain cocktail of Salmonella Enteritidis in five different liquid egg products (whole egg, egg yolk, egg white, egg yolk + 5% sucrose + 5% NaCl, and egg yolk + 10% NaCl) were determined using 100-microl capillary tubes. The egg products were inoculated with approximately 1 X 10(10) organisms/ml and heated in capillary tubes to temperatures ranging from 51 to 68 degrees C for various time intervals. Using a pilot scale plate heat exchanger, the U.S. Department of Agriculture (USDA) protocols for pasteurization were also evaluated using egg products inoculated with approximately 1 x 10(7) Salmonella Enteritidis/ml. Results of experiments with capillary tubes suggested that almost all processes would result in less than the 9D process recommended by the USDA. However, when the egg products were pasteurized using the plate heat exchanger, a greater than 9D process was achieved for Salmonella Enteritidis in all products except egg yolk containing 5% sucrose + 5% NaCl, which received approximately a 4D process.

  11. Numerical study of an underground heat tube

    SciTech Connect

    Sulaiman, F.

    1989-01-01

    The energy consumption of the air-to-air heat pump can be reduced, especially in winter, by using the soil as a heat source. A system of buried tube through which air is passed, has great potential in supplying higher temperature air than the ambient air, to the outside heat exchanger of the heat pump. Heat transfer from the soil to the tube, including the possibility of formation of ice lenses around the tube, was investigated over a period of time in a cold season. Models of ice formation were developed in two types of tube, the circular tube and the square tube. Latent heat released due to the formation of ice were included in the models. Computer simulation utilizing finite difference equations were developed, using the explicit method, where forward differences were used in time and central differences were used in space. The numerical results show the effects of increasing the moisture content of the soil, increasing the air flow rate in the tube, and the release of latent heat when soil freezes. The formation of ice around the tube played a significant role in achieving a stabilized output air temperature at a short time.

  12. Heat Exchanger With Internal Pin Elements

    DOEpatents

    Gerstmann, Joseph; Hannon, Charles L.

    2004-01-13

    A heat exchanger/heater comprising a tubular member having a fluid inlet end, a fluid outlet end and plurality of pins secured to the interior wall of the tube. Various embodiments additionally comprise a blocking member disposed concentrically inside the pins, such as a core plug or a baffle array. Also disclosed is a vapor generator employing an internally pinned tube, and a fluid-heater/heat-exchanger utilizing an outer jacket tube and fluid-side baffle elements, as well as methods for heating a fluid using an internally pinned tube.

  13. Heat exchange device

    SciTech Connect

    Callison, G.

    1984-01-17

    A heat exchange device is adapted to recover heat from the fire box of a wood burning stove or the like for heating ambient air in a room or other enclosed space. The heat exchange device is adapted to mount in a recess in a stove top in place of a lid which is normally supplied with the stove. The device according to the invention includes heat exchange means which extend into the fire box of the stove below the top surface thereof. The heat from the heat exchange device is transmitted into a main cavity of the device where the heat is transferred to air forced through the main cavity by a blower mounted to an outside surface of the device. Air exit means are provided on a surface opposite to the surface on which the blower is mounted to provide a passage for heated air into the room or other enclosed space to be heated. The device may also include a top mounted isolated handle for ease in handling the device such as for moving from one area to another. In a second embodiment of the device, a high temperature heat exchange glass plate is mounted on the surface of the device which is in contact with the fire box. Heat is transmitted by heat exchange plate to the main cavity of the device where the air is heated and blown into the room as above.

  14. In situ heat exchanger tube fouling thickness measurements using ultrasonics. Final report on a laboratory feasibility study

    SciTech Connect

    Hirshman, J; Munier, R S.C.

    1980-09-01

    The growth of fouling layers on heat exchanger surfaces and the corrosion of heat exchanger materials exposed to seawater have been recognized since the beginning of OTEC research as basic problems which could render the concept uneconomical. Consequently, a significant effort has been directed toward predicting, measuring, identifying, explaining and solving potential biofouling and corrosion phenomena. To address this problem, the feasibility of establishing a practical microacoustic technique to measure fouling film thickness in situ on typical OTEC heat exchanger tasks was studied. Seven techniques were studied for this application, including velocity measurements, acoustic diffraction, acoustic interferometer, Doppler flow velocity, pulse echo, critical angle, and surface (shear) wave effects. Of these, the latter five were laboratory tested using conventional microacoustic system components in various configuratons. Only the pulse echo technique yielded promising results. On fouled aluminum plates, thin film layers of 40 ..mu..m and greater were measured using a focused 30 MHz ceramic transducer operated at 25 MHz; this represents a resolution of about 2/3 wavelength. Measurements made on the inside of fouled 1'' aluminum pipes yielded film thicknesses of 75 to 125 ..mu..m. The thinnest layer resolved was approximately 1-1/4 wavelength. The resolution of slime layer thicknesses in the magnitudes of OTEC interest (5 to 30 ..mu..m) using pulse echo microacoustics will require transducer development. In particular, a higher operating frequency (150 to 200 MHz) and advanced material construction is recommended for further research.

  15. Heat exchanger for coal gasification process

    DOEpatents

    Blasiole, George A.

    1984-06-19

    This invention provides a heat exchanger, particularly useful for systems requiring cooling of hot particulate solids, such as the separated fines from the product gas of a carbonaceous material gasification system. The invention allows effective cooling of a hot particulate in a particle stream (made up of hot particulate and a gas), using gravity as the motive source of the hot particulate. In a preferred form, the invention substitutes a tube structure for the single wall tube of a heat exchanger. The tube structure comprises a tube with a core disposed within, forming a cavity between the tube and the core, and vanes in the cavity which form a flow path through which the hot particulate falls. The outside of the tube is in contact with the cooling fluid of the heat exchanger.

  16. Heat transfer and pressure drop performance of a finned-tube heat exchanger proposed for use in the NASA Lewis Altitude Wind Tunnel

    NASA Technical Reports Server (NTRS)

    Vanfossen, G. J.

    1985-01-01

    A segment of the heat exchanger proposed for use in the NASA Lewis Altitude Wind Tunnel (AWT) facility has been tested under dry and icing conditions. The heat exchanger has the largest pressure drop of any component in the AWT loop. It is therefore critical that its performance be known at all conditions before the final design of the AWT is complete. The heat exchanger segment is tested in the NASA Lewis Icing Research Tunnel (IRT) in order to provide an icing cloud environment similar to what will be encountered in the AWT. Dry heat transfer and pressure drop data are obtained and compared to correlations available in the literature. The effects of icing sprays on heat transfer and pressure drop are also investigated.

  17. Optimization of Heat Exchangers

    SciTech Connect

    Ivan Catton

    2010-10-01

    The objective of this research is to develop tools to design and optimize heat exchangers (HE) and compact heat exchangers (CHE) for intermediate loop heat transport systems found in the very high temperature reator (VHTR) and other Generation IV designs by addressing heat transfer surface augmentation and conjugate modeling. To optimize heat exchanger, a fast running model must be created that will allow for multiple designs to be compared quickly. To model a heat exchanger, volume averaging theory, VAT, is used. VAT allows for the conservation of mass, momentum and energy to be solved for point by point in a 3 dimensional computer model of a heat exchanger. The end product of this project is a computer code that can predict an optimal configuration for a heat exchanger given only a few constraints (input fluids, size, cost, etc.). As VAT computer code can be used to model characteristics )pumping power, temperatures, and cost) of heat exchangers more quickly than traditional CFD or experiment, optimization of every geometric parameter simultaneously can be made. Using design of experiment, DOE and genetric algorithms, GE, to optimize the results of the computer code will improve heat exchanger disign.

  18. Proceedings of the DOE/Advanced Heat Exchangers Program Review

    NASA Astrophysics Data System (ADS)

    1992-02-01

    Semiannual review meetings of the USDOE's Advanced Heat Exchanger Program with the objective of reviewing ongoing and recently completed project activities. Personnel from industrial contractors and National Laboratories present technical aspects of their projects. The projects deal with high temperature heat exchangers for waste heat recuperation and process heat exchange and other areas such as materials performance and heat transfer enhancement. Topics presented are high pressure heat exchangers, ceramic heat exchangers, enhanced tubes, and materials studies to include silicon carbide whiskers and alumina.

  19. Nature's Heat Exchangers.

    ERIC Educational Resources Information Center

    Barnes, George

    1991-01-01

    Discusses the heat-transfer systems of different animals. Systems include heat conduction into the ground, heat transferred by convection, heat exchange in lizards, fish and polar animals, the carotid rete system, electromagnetic radiation from animals and people, and plant and animal fiber optics. (MDH)

  20. Active microchannel heat exchanger

    DOEpatents

    Tonkovich, Anna Lee Y [Pasco, WA; Roberts, Gary L [West Richland, WA; Call, Charles J [Pasco, WA; Wegeng, Robert S [Richland, WA; Wang, Yong [Richland, WA

    2001-01-01

    The present invention is an active microchannel heat exchanger with an active heat source and with microchannel architecture. The microchannel heat exchanger has (a) an exothermic reaction chamber; (b) an exhaust chamber; and (c) a heat exchanger chamber in thermal contact with the exhaust chamber, wherein (d) heat from the exothermic reaction chamber is convected by an exothermic reaction exhaust through the exhaust chamber and by conduction through a containment wall to the working fluid in the heat exchanger chamber thereby raising a temperature of the working fluid. The invention is particularly useful as a liquid fuel vaporizer and/or a steam generator for fuel cell power systems, and as a heat source for sustaining endothermic chemical reactions and initiating exothermic reactions.

  1. Heat exchanger restart evaluation. Revision 1

    SciTech Connect

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-03-18

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summary herein.

  2. Heat exchangers: Selection, rating, and thermal design

    SciTech Connect

    Kakac, S.; Liu, H.

    1998-01-01

    This book takes a systematic approach to the subject, focusing on the selection, design, rating, and operational challenges of various types of heat exchangers. Written by well-known authors in the field of heat transfer, this book covers all the most commonly used types of heat exchangers, including condensers and evaporators. The text begins with the classification of the different types of heat exchangers and discusses methods for their sizing and rating. Single phase forced convection correlations in ducts and pressure drop and pumping power analysis are also covered. A chapter is devoted to the special problem of fouling. Thermal design methods and processes, including designs for condensers and evaporators, complete this thorough introduction to the subject. The appendix provides information on the thermophysical properties of fluids, including the new refrigerants. Every topic features worked examples to illustrate the methods and procedures presented, and additional problems are included at the end of each chapter, with examples to be used as a student design project. An instructor's manual is available, including complete solutions to selected problems in the text. The contents include: classification of heat exchangers; basic design methods of heat exchangers; forced convection correlations for single-phase side of heat exchangers; heat exchanger pressure drop and pumping power; fouling of heat exchangers; double-pipe heat exchangers; design correlations for condensers and evaporators; shell-and-tube heat exchangers; compact heat exchangers; gasketed-plate heat exchangers; and condensers and evaporators.

  3. Microscale Regenerative Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

    2006-01-01

    The device described herein is designed primarily for use as a regenerative heat exchanger in a miniature Stirling engine or Stirling-cycle heat pump. A regenerative heat exchanger (sometimes called, simply, a "regenerator" in the Stirling-engine art) is basically a thermal capacitor: Its role in the Stirling cycle is to alternately accept heat from, then deliver heat to, an oscillating flow of a working fluid between compression and expansion volumes, without introducing an excessive pressure drop. These volumes are at different temperatures, and conduction of heat between these volumes is undesirable because it reduces the energy-conversion efficiency of the Stirling cycle.

  4. Heat and mass exchanger

    DOEpatents

    Lowenstein, Andrew; Sibilia, Marc J.; Miller, Jeffrey A.; Tonon, Thomas

    2007-09-18

    A mass and heat exchanger includes at least one first substrate with a surface for supporting a continuous flow of a liquid thereon that either absorbs, desorbs, evaporates or condenses one or more gaseous species from or to a surrounding gas; and at least one second substrate operatively associated with the first substrate. The second substrate includes a surface for supporting the continuous flow of the liquid thereon and is adapted to carry a heat exchange fluid therethrough, wherein heat transfer occurs between the liquid and the heat exchange fluid.

  5. Thermoelectric heat exchange element

    DOEpatents

    Callas, James J.; Taher, Mahmoud A.

    2007-08-14

    A thermoelectric heat exchange module includes a first substrate including a heat receptive side and a heat donative side and a series of undulatory pleats. The module may also include a thermoelectric material layer having a ZT value of 1.0 or more disposed on at least one of the heat receptive side and the heat donative side, and an electrical contact may be in electrical communication with the thermoelectric material layer.

  6. Vacuum powered heat exchanger

    SciTech Connect

    Ruffolo, R.F.

    1986-06-24

    In an internal combustion engine including an oil lubrication system, a liquid cooling system, and an improved air intake system is described. The improved air intake system comprises: a housing including a first opening in one end, which opening is open to the atmosphere and a second opening comprising an air outlet opening in the other end open to the air intake manifold of the engine, a heat exchanger positioned in the first opening. The heat exchanger consists of a series of coils positioned in the flow path of the atmospheric air as it enters the housing, the heat exchanger being fluidly connected to either the engine lubrication system or the cooling system to provide a warm heat source for the incoming air to the housing, acceleration means positioned in the housing downstream of the heat exchanger, the acceleration means comprising a honeycomb structure positioned across the air intake flow path. The honey-comb structure includes a multitude of honey combed mini-venturi cells through which the heated air flows in an accelerated mode, a removable air filter positioned between the heat exchanger and the acceleration means and a single opening provided in the housing through which the air filter can be passed and removed, and additional openings in the housing positioned downstream of the heat exchanger and upstream of the air filter, the additional openings including removable flaps for opening and closing the openings to control the temperature of the air flowing through the housing.

  7. Thermal and economic analysis of plastic heat exchangers for solar water heating

    SciTech Connect

    Liu, W.; Davidson, J.; Raman, R.; Mantell, S.

    1999-07-01

    The feasibility of polymer heat exchangers for solar water heaters is examined in terms of thermal performance and cost of tube-in-shell and immersed designs. High temperature nylon and cross-linked polyethylene were identified as suitable polymers for this application. These materials can meet the high temperature and pressure requirements of a domestic potable hot water system. The heat exchanger designs are compared for heat transfer area required to provide 3,000 and 6,000 W. A nylon tube-in-shell heat exchanger, sized for a 3,000 W load, is approximately 80% of the cost of a copper tube-in-shell heat exchanger. For an immersed heat exchanger, a high temperature nylon tube bank design has the lowest cost. The nylon tube bank heat exchanger, sized for a 3,000 W load, is approximately 80% the cost of an immersed coiled copper tube heat exchanger.

  8. A corrosive resistant heat exchanger

    DOEpatents

    Richlen, S.L.

    1987-08-10

    A corrosive and erosive resistant heat exchanger which recovers heat from a contaminated heat stream. The heat exchanger utilizes a boundary layer of innocuous gas, which is continuously replenished, to protect the heat exchanger surface from the hot contaminated gas. The innocuous gas is pumped through ducts or perforations in the heat exchanger wall. Heat from the heat stream is transferred by radiation to the heat exchanger wall. Heat is removed from the outer heat exchanger wall by a heat recovery medium. 3 figs., 3 tabs.

  9. Greywater heat exchanger

    SciTech Connect

    Holmberg, D.

    1983-11-21

    A kilowatt meter and water meter were installed to monitor pregreywater usage. The design considerations, the heat exchanger construction and installation, and the monitoring of usage levels are described.

  10. Heat exchanger with intermediate evaporating and condensing fluid

    DOEpatents

    Fraas, Arthur P.

    1978-01-01

    A shell and tube-type heat exchanger, such as a liquid sodium-operated steam generator for use in nuclear reactors, comprises a shell containing a primary fluid tube bundle, a secondary fluid tube bundle at higher elevation, and an intermediate fluid vaporizing at the surface of the primary fluid tubes and condensing at the surface of the secondary fluid tubes.

  11. Probe Measures Fouling As In Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Marner, Wilbur J.; Macdavid, Kenton S.

    1990-01-01

    Combustion deposits reduce transfer of heat. Instrument measures fouling like that on gas side of heat exchanger in direct-fired boiler or heat-recovery system. Heat-flux probe includes tube with embedded meter in outer shell. Combustion gases flow over probe, and fouling accumulates on it, just as fouling would on heat exchanger. Embedded heat-flow meter is sandwich structure in which thin Chromel layers and middle alloy form thermopile. Users determine when fouling approaches unacceptable levels so they schedule cleaning and avoid decreased transfer of heat and increased drop in pressure fouling causes. Avoids cost of premature, unnecessary maintenance.

  12. Radial flow heat exchanger

    DOEpatents

    Valenzuela, Javier

    2001-01-01

    A radial flow heat exchanger (20) having a plurality of first passages (24) for transporting a first fluid (25) and a plurality of second passages (26) for transporting a second fluid (27). The first and second passages are arranged in stacked, alternating relationship, are separated from one another by relatively thin plates (30) and (32), and surround a central axis (22). The thickness of the first and second passages are selected so that the first and second fluids, respectively, are transported with laminar flow through the passages. To enhance thermal energy transfer between first and second passages, the latter are arranged so each first passage is in thermal communication with an associated second passage along substantially its entire length, and vice versa with respect to the second passages. The heat exchangers may be stacked to achieve a modular heat exchange assembly (300). Certain heat exchangers in the assembly may be designed slightly differently than other heat exchangers to address changes in fluid properties during transport through the heat exchanger, so as to enhance overall thermal effectiveness of the assembly.

  13. Heat exchanger with transpired, highly porous fins

    DOEpatents

    Kutscher, Charles F.; Gawlik, Keith

    2002-01-01

    The heat exchanger includes a fin and tube assembly with increased heat transfer surface area positioned within a hollow chamber of a housing to provide effective heat transfer between a gas flowing within the hollow chamber and a fluid flowing in the fin and tube assembly. A fan is included to force a gas, such as air, to flow through the hollow chamber and through the fin and tube assembly. The fin and tube assembly comprises fluid conduits to direct the fluid through the heat exchanger, to prevent mixing with the gas, and to provide a heat transfer surface or pathway between the fluid and the gas. A heat transfer element is provided in the fin and tube assembly to provide extended heat transfer surfaces for the fluid conduits. The heat transfer element is corrugated to form fins between alternating ridges and grooves that define flow channels for directing the gas flow. The fins are fabricated from a thin, heat conductive material containing numerous orifices or pores for transpiring the gas out of the flow channel. The grooves are closed or only partially open so that all or substantially all of the gas is transpired through the fins so that heat is exchanged on the front and back surfaces of the fins and also within the interior of the orifices, thereby significantly increasing the available the heat transfer surface of the heat exchanger. The transpired fins also increase heat transfer effectiveness of the heat exchanger by increasing the heat transfer coefficient by disrupting boundary layer development on the fins and by establishing other beneficial gas flow patterns, all at desirable pressure drops.

  14. Monogroove liquid heat exchanger

    NASA Technical Reports Server (NTRS)

    Brown, Richard F. (Inventor); Edelstein, Fred (Inventor)

    1990-01-01

    A liquid supply control is disclosed for a heat transfer system which transports heat by liquid-vapor phase change of a working fluid. An assembly (10) of monogroove heat pipe legs (15) can be operated automatically as either heat acquisition devices or heat discharge sources. The liquid channels (27) of the heat pipe legs (15) are connected to a reservoir (35) which is filled and drained by respective filling and draining valves (30, 32). Information from liquid level sensors (50, 51) on the reservoir (35) is combined (60) with temperature information (55) from the liquid heat exchanger (12) and temperature information (56) from the assembly vapor conduit (42) to regulate filling and draining of the reservoir (35), so that the reservoir (35) in turn serves the liquid supply/drain needs of the heat pipe legs (15), on demand, by passive capillary action (20, 28).

  15. Heat exchanger with auxiliary cooling system

    DOEpatents

    Coleman, John H.

    1980-01-01

    A heat exchanger with an auxiliary cooling system capable of cooling a nuclear reactor should the normal cooling mechanism become inoperable. A cooling coil is disposed around vertical heat transfer tubes that carry secondary coolant therethrough and is located in a downward flow of primary coolant that passes in heat transfer relationship with both the cooling coil and the vertical heat transfer tubes. A third coolant is pumped through the cooling coil which absorbs heat from the primary coolant which increases the downward flow of the primary coolant thereby increasing the natural circulation of the primary coolant through the nuclear reactor.

  16. Chimney heat exchanger

    SciTech Connect

    Whiteley, I.C.

    1981-09-01

    A heat exchanger for installation on the top of a chimney of a building includes a housing having a lower end receiving the top of the chimney and an upper end with openings permitting the escape of effluent from the chimney and a heat exchanger assembly disposed in the housing including a central chamber and a spirally arranged duct network defining an effluent spiral path between the top of the chimney and the central chamber and a fresh air spiral path between an inlet disposed at the lower end of the housing and the central chamber, the effluent and fresh air spiral paths being in heat exchange relationship such that air passing through the fresh air spiral path is heated by hot effluent gases passing upward through the chimney and the effluent spiral path for use in heating the building. A pollution trap can be disposed in the central chamber of the heat exchanger assembly for removing pollutants from the effluent, the pollution trap including a rotating cage carrying pumice stones for absorbing pollutants from the effluent with the surface of the pumice gradually ground off to reveal fresh stone as the cage rotates.

  17. Heat exchanger and water tank arrangement for passive cooling system

    DOEpatents

    Gillett, J.E.; Johnson, F.T.; Orr, R.S.; Schulz, T.L.

    1993-11-30

    A water storage tank in the coolant water loop of a nuclear reactor contains a tubular heat exchanger. The heat exchanger has tube sheets mounted to the tank connections so that the tube sheets and tubes may be readily inspected and repaired. Preferably, the tubes extend from the tube sheets on a square pitch and then on a rectangular pitch there between. Also, the heat exchanger is supported by a frame so that the tank wall is not required to support all of its weight. 6 figures.

  18. Microgravity condensing heat exchanger

    NASA Technical Reports Server (NTRS)

    Thomas, Christopher M. (Inventor); Ma, Yonghui (Inventor); North, Andrew (Inventor); Weislogel, Mark M. (Inventor)

    2011-01-01

    A heat exchanger having a plurality of heat exchanging aluminum fins with hydrophilic condensing surfaces which are stacked and clamped between two cold plates. The cold plates are aligned radially along a plane extending through the axis of a cylindrical duct and hold the stacked and clamped portions of the heat exchanging fins along the axis of the cylindrical duct. The fins extend outwardly from the clamped portions along approximately radial planes. The spacing between fins is symmetric about the cold plates, and are somewhat more closely spaced as the angle they make with the cold plates approaches 90.degree.. Passageways extend through the fins between vertex spaces which provide capillary storage and communicate with passageways formed in the stacked and clamped portions of the fins, which communicate with water drains connected to a pump externally to the duct. Water with no entrained air is drawn from the capillary spaces.

  19. Heat exchanger panel

    NASA Technical Reports Server (NTRS)

    Warburton, Robert E. (Inventor); Cuva, William J. (Inventor)

    2005-01-01

    The present invention relates to a heat exchanger panel which has broad utility in high temperature environments. The heat exchanger panel has a first panel, a second panel, and at least one fluid containment device positioned intermediate the first and second panels. At least one of the first panel and the second panel have at least one feature on an interior surface to accommodate the at least one fluid containment device. In a preferred embodiment, each of the first and second panels is formed from a high conductivity, high temperature composite material. Also, in a preferred embodiment, the first and second panels are joined together by one or more composite fasteners.

  20. Microtube strip heat exchanger

    SciTech Connect

    Doty, F.D.

    1991-10-16

    This progress report is for the September--October 1991 quarter. We have demonstrated feasibility of higher specific conductance by a factor of five than any other work in high-temperature gas-to-gas exchangers. These laminar-flow, microtube exchangers exhibit extremely low pressure drop compared to alternative compact designs under similar conditions because of their much shorter flow length and larger total flow area for lower flow velocities. The design appears to be amenable to mass production techniques, but considerable process development remains. The reduction in materials usage and the improved heat exchanger performance promise to be of enormous significance in advanced engine designs and in cryogenics.

  1. Energy absorber for sodium-heated heat exchanger

    DOEpatents

    Essebaggers, J.

    1975-12-01

    A heat exchanger is described in which water-carrying tubes are heated by liquid sodium and in which the results of accidental contact between the water and the sodium caused by failure of one or more of the water tubes is minimized. An energy absorbing chamber contains a compressible gas and is connected to the body of flowing sodium by a channel so that, in the event of a sodium-water reaction, products of the reaction will partially fill the energy absorbing chamber to attenuate the rise in pressure within the heat exchanger.

  2. Heat exchange apparatus

    DOEpatents

    Degtiarenko, Pavel V.

    2003-08-12

    A heat exchange apparatus comprising a coolant conduit or heat sink having attached to its surface a first radial array of spaced-apart parallel plate fins or needles and a second radial array of spaced-apart parallel plate fins or needles thermally coupled to a body to be cooled and meshed with, but not contacting the first radial array of spaced-apart parallel plate fins or needles.

  3. Heat exchanger support apparatus in a fluidized bed

    DOEpatents

    Lawton, Carl W.

    1982-01-01

    A heat exchanger is mounted in the upper portion of a fluidized combusting bed for the control of the temperature of the bed. A support, made up of tubes, is extended from the perforated plate of the fluidized bed up to the heat exchanger. The tubular support framework for the heat exchanger has liquid circulated therethrough to prevent deterioration of the support.

  4. Brayton-cycle heat exchanger technology program

    NASA Technical Reports Server (NTRS)

    Killackey, J. J.; Coombs, M. G.; Graves, R. F.; Morse, C. J.

    1976-01-01

    The following five tasks designed to advance this development of heat exchanger systems for close loop Brayton cycle power systems are presented: (1) heat transfer and pressure drop data for a finned tubular heat transfer matrix. The tubes are arranged in a triangular array with copper stainless steel laminate strips helically wound on the tubes to form a disk fin geometry; (2) the development of a modularized waste heat exchanger. Means to provide verified double containment are described; (3) the design, fabrication, and test of compact plate fin heat exchangers representative of full scale Brayton cycle recuperators; (4) the analysis and design of bellows suitable for operation at 1600 F and 200 psia for 1,000 cycles and 50,000 hours creep life; and (5) screening tests used to select a low cost braze alloy with the desirable attributes of a gold base alloy. A total of 22 different alloys were investigated; the final selection was Nicrobraz 30.

  5. Heat exchanger and water tank arrangement for passive cooling system

    SciTech Connect

    Gillett, James E.; Johnson, F. Thomas; Orr, Richard S.; Schulz, Terry L.

    1993-01-01

    A water storage tank in the coolant water loop of a nuclear reactor contains a tubular heat exchanger. The heat exchanger has tubesheets mounted to the tank connections so that the tubesheets and tubes may be readily inspected and repaired. Preferably, the tubes extend from the tubesheets on a square pitch and then on a rectangular pitch therebetween. Also, the heat exchanger is supported by a frame so that the tank wall is not required to support all of its weight.

  6. GMDH-type neural network modeling and genetic algorithm-based multi-objective optimization of thermal and friction characteristics in heat exchanger tubes with wire-rod bundles

    NASA Astrophysics Data System (ADS)

    Rahimi, Masoud; Beigzadeh, Reza; Parvizi, Mehdi; Eiamsa-ard, Smith

    2016-08-01

    The group method of data handling (GMDH) technique was used to predict heat transfer and friction characteristics in heat exchanger tubes equipped with wire-rod bundles. Nusselt number and friction factor were determined as functions of wire-rod bundle geometric parameters and Reynolds number. The performance of the developed GMDH-type neural networks was found to be superior in comparison with the proposed empirical correlations. For optimization, the genetic algorithm-based multi-objective optimization was applied.

  7. Flow and heat transfer of petal shaped double tube

    NASA Astrophysics Data System (ADS)

    Shakouchi, Toshihiko; Kawashima, Yuki; Tsujimoto, Koichi; Ando, Toshitake

    2014-06-01

    In this study, the flow and heat transfer characteristics of petal-shaped double tube with 6 petals are examined experimentally for a compact heat exchanger. As results, the heat transfer rate, Q, of the 6 petal shaped double tube (6-p tube) is much larger than that, Qp, of conventional circular double tube in all Reynolds number Rein,h (where, the reference length is hydraulic diameter) ranges. For example, at Rein,h =(0.5~1.0)× 104 it is about 4 times of Qp. The heat transfer enhancement of 6-p tube is by the increase of heat transfer area, wetting perimeter, and a highly fluctuating flow, and Q of the 6-p tube can be expressed by Q [kW/m] = 0.54Rein,h + 2245.

  8. Heat exchanger-accumulator

    DOEpatents

    Ecker, Amir L.

    1980-01-01

    What is disclosed is a heat exchanger-accumulator for vaporizing a refrigerant or the like, characterized by an upright pressure vessel having a top, bottom and side walls; an inlet conduit eccentrically and sealingly penetrating through the top; a tubular overflow chamber disposed within the vessel and sealingly connected with the bottom so as to define an annular outer volumetric chamber for receiving refrigerant; a heat transfer coil disposed in the outer volumetric chamber for vaporizing the liquid refrigerant that accumulates there; the heat transfer coil defining a passageway for circulating an externally supplied heat exchange fluid; transferring heat efficiently from the fluid; and freely allowing vaporized refrigerant to escape upwardly from the liquid refrigerant; and a refrigerant discharge conduit penetrating sealingly through the top and traversing substantially the length of the pressurized vessel downwardly and upwardly such that its inlet is near the top of the pressurized vessel so as to provide a means for transporting refrigerant vapor from the vessel. The refrigerant discharge conduit has metering orifices, or passageways, penetrating laterally through its walls near the bottom, communicating respectively interiorly and exteriorly of the overflow chamber for controllably carrying small amounts of liquid refrigerant and oil to the effluent stream of refrigerant gas.

  9. Heat transfer in counterflow heat exchangers with helical turbulators

    NASA Astrophysics Data System (ADS)

    Zamankhan, Piroz

    2010-10-01

    A 3D mathematical model has been developed to investigate the heat transfer augmentation in a circular tube with a helical turbulator. Glycol-water blends of various concentrations were used in the inner tube, and pure water was used in the outer tube. Changes in fluid physical properties with temperature were taken into account, and k- ε, k - ω , and large eddy simulations were developed for turbulence modeling. The simulation results showed a nonlinear variation in Reynolds and Prandtl numbers for a long model of a heat exchanger even in the absence of a turbulator. The presence of the turbulator was found to increase the heat transfer, sometimes without inducing turbulence, but also increased the pressure drop. The results demonstrate that the model could be used as a useful tool for optimization of heat exchanger performance in the presence of a turbulator. Comparisons with experimental data showed reasonably agreement with large eddy simulation results.

  10. Small bowel perforation during suprapubic tube exchange.

    PubMed

    Mongiu, Anne K; Helfand, Brain T; Kielb, Stephanie J

    2009-02-01

    Suprapubic tube placement is a common urological procedure with a low incidence of complications, including hematuria, catheter blockage, recurrent urinary tract infections, and rarely, injury to adjacent organs. Fortunately, most serious complications are discovered shortly after initial suprapubic tube placement and are readily corrected. Very few cases of delayed complications or injuries have been reported. We report a case of Foley perforation into the ileum during suprapubic tube exchange discovered more than 8 months after initial placement, and preceding numerous monthly changes that occurred without incident. While a rare complication, physicians should be conscious of the potential for delayed injury in patients managed with long term suprapubic tube placement. PMID:19222896

  11. Boiling heat transfer enhancement of water on tubes in compact in-line bundles

    NASA Astrophysics Data System (ADS)

    Liu, Zhen-Hua; Qiu, Yu-Hao

    2006-01-01

    In desalinization devices and some heat exchangers making use of low-quality heat energy, both wall temperatures and wall heat fluxes of the heated tubes are generally quite low; hence they cannot cause boiling in flooded tube-bundle evaporators with common large tube spacing. However, when the tube spacing is very small, the incipient boiling in restricted spaces can generate and results in higher heat transfer than that of pool boiling at the same heat flux. This study investigated experimentally the effects of tube spacing, positions of tubes and test pressures on the boiling heat transfer of water in restricted spaces of the compact in-line bundles consisting of smooth horizontal tubes. The experimental results show that tube spacing and tube position have significant effects on the boiling heat transfer in a compact tube bundle. There is an optimum tube spacing that provides the largest heat transfer coefficient at the same heat flux.

  12. High flux heat exchanger

    NASA Astrophysics Data System (ADS)

    Flynn, Edward M.; Mackowski, Michael J.

    1993-01-01

    This interim report documents the results of the first two phases of a four-phase program to develop a high flux heat exchanger for cooling future high performance aircraft electronics. Phase 1 defines future needs for high flux heat removal in advanced military electronics systems. The results are sorted by broad application categories: (1) commercial digital systems, (2) military data processors, (3) power processors, and (4) radar and optical systems. For applications expected to be fielded in five to ten years, the outlook is for steady state flux levels of 30-50 W/sq cm for digital processors and several hundred W/sq cm for power control applications. In Phase 1, a trade study was conducted on emerging cooling technologies which could remove a steady state chip heat flux of 100 W/sq cm while holding chip junction temperature to 90 C. Constraints imposed on heat exchanger design, in order to reflect operation in a fighter aircraft environment, included a practical lower limit on coolant supply temperature, the preference for a nontoxic, nonflammable, and nonfreezing coolant, the need to minimize weight and volume, and operation in an accelerating environment. The trade study recommended the Compact High Intensity Cooler (CHIC) for design, fabrication, and test in the final two phases of this program.

  13. Heat-shrink plastic tubing seals joints in glass tubing

    NASA Technical Reports Server (NTRS)

    Del Duca, B.; Downey, A.

    1968-01-01

    Small units of standard glass apparatus held together by short lengths of transparent heat-shrinkable polyolefin tubing. The tubing is shrunk over glass O-ring type connectors having O-rings but no lubricant.

  14. Liquid/liquid heat exchanger

    NASA Technical Reports Server (NTRS)

    Miller, C. G.

    1980-01-01

    Conceptual design for heat exchanger, utilizing two immiscible liquids with dissimilar specific gravities in direct contact, is more efficient mechanism of heat transfer than conventional heat exchangers with walls or membranes. Concept could be adapted for collection of heat from solar or geothermal sources.

  15. Fault-Tolerant Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Izenson, Michael G.; Crowley, Christopher J.

    2005-01-01

    A compact, lightweight heat exchanger has been designed to be fault-tolerant in the sense that a single-point leak would not cause mixing of heat-transfer fluids. This particular heat exchanger is intended to be part of the temperature-regulation system for habitable modules of the International Space Station and to function with water and ammonia as the heat-transfer fluids. The basic fault-tolerant design is adaptable to other heat-transfer fluids and heat exchangers for applications in which mixing of heat-transfer fluids would pose toxic, explosive, or other hazards: Examples could include fuel/air heat exchangers for thermal management on aircraft, process heat exchangers in the cryogenic industry, and heat exchangers used in chemical processing. The reason this heat exchanger can tolerate a single-point leak is that the heat-transfer fluids are everywhere separated by a vented volume and at least two seals. The combination of fault tolerance, compactness, and light weight is implemented in a unique heat-exchanger core configuration: Each fluid passage is entirely surrounded by a vented region bridged by solid structures through which heat is conducted between the fluids. Precise, proprietary fabrication techniques make it possible to manufacture the vented regions and heat-conducting structures with very small dimensions to obtain a very large coefficient of heat transfer between the two fluids. A large heat-transfer coefficient favors compact design by making it possible to use a relatively small core for a given heat-transfer rate. Calculations and experiments have shown that in most respects, the fault-tolerant heat exchanger can be expected to equal or exceed the performance of the non-fault-tolerant heat exchanger that it is intended to supplant (see table). The only significant disadvantages are a slight weight penalty and a small decrease in the mass-specific heat transfer.

  16. Heat exchanger, head and shell acceptance criteria

    SciTech Connect

    Lam, P.S.; Sindelar, R.L.

    1992-09-01

    Instability of postulated flaws in the head component of the heat exchanger could not produce a large break, equivalent to a DEGB in the PWS piping, due to the configuration of the head and restraint provided by the staybolts. Rather, leakage from throughwall flaws in the head would increase with flaw length with finite leakage areas that are bounded by a post-instability flaw configuration. Postulated flaws at instability in the shell of the heat exchanger or in the cooling water nozzles could produce a large break in the Cooling Water System (CWS) pressure boundary. An initial analysis of flaw stability for postulated flaws in the heat exchanger head was performed in January 1992. This present report updates that analysis and, additionally, provides acceptable flaw configurations to maintain defined structural or safety margins against flaw instability of the external pressure boundary components of the heat exchanger, namely the head, shell, and cooling water nozzles. Structural and flaw stability analyses of the heat exchanger tubes, the internal pressure boundary of the heat exchangers or interface boundary between the PWS and CWS, were previously completed in February 1992 as part of the heat exchanger restart evaluation and are not covered in this report.

  17. A Project to Design and Build Compact Heat Exchangers

    ERIC Educational Resources Information Center

    Davis, Richard A.

    2005-01-01

    Students designed and manufactured compact, shell-and-tube heat exchangers in a project-based learning exercise integrated with our heat transfer course. The heat exchangers were constructed from common building materials available at home improvement centers. The cost of materials for a device was less than $20. The project gave students…

  18. Hybrid Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Tu, Jianping Gene; Shih, Wei

    2010-01-01

    A hybrid light-weight heat exchanger concept has been developed that uses high-conductivity carbon-carbon (C-C) composites as the heat-transfer fins and uses conventional high-temperature metals, such as Inconel, nickel, and titanium as the parting sheets to meet leakage and structural requirements. In order to maximize thermal conductivity, the majority of carbon fiber is aligned in the fin direction resulting in 300 W/m.K or higher conductivity in the fin directions. As a result of this fiber orientation, the coefficient of thermal expansion (CTE) of the C-C composite in both non-fiber directions matches well with the CTE of various high-temperature metal alloys. This allows the joining of fins and parting sheets by using high-temperature braze alloys.

  19. The heat pipe exchanger with controllable heat exchanging area

    NASA Astrophysics Data System (ADS)

    Oshiro, M.; Takasu, S.; Kurihara, M.; Taneda, K.; Nakamoto, T.; Nakayama, H.

    1984-03-01

    The heat transfer rate through the heat exchanger in an industrial boiler that burns heavy oils must be controlled so as not to decrease the exhaust gas temperature below the dew point of sulfuric acid. Two systems of heat pipe exchangers are examined: one controls the heat exchange area of the condenser section of the heat pipes and the other uses the variable conductance heat pipes. The characteristics of these two systems are described. The temperatures at various points and the gas quantity are plotted against the boiler loads. The maintainability and operational reliability of both systems are demonstrated.

  20. Heat exchange assembly

    DOEpatents

    Lowenstein, Andrew; Sibilia, Marc; Miller, Jeffrey; Tonon, Thomas S.

    2004-06-08

    A heat exchange assembly comprises a plurality of plates disposed in a spaced-apart arrangement, each of the plurality of plates includes a plurality of passages extending internally from a first end to a second end for directing flow of a heat transfer fluid in a first plane, a plurality of first end-piece members equaling the number of plates and a plurality of second end-piece members also equaling the number of plates, each of the first and second end-piece members including a recessed region adapted to fluidly connect and couple with the first and second ends of the plate, respectively, and further adapted to be affixed to respective adjacent first and second end-piece members in a stacked formation, and each of the first and second end-piece members further including at least one cavity for enabling entry of the heat transfer fluid into the plate, exit of the heat transfer fluid from the plate, or 180.degree. turning of the fluid within the plate to create a serpentine-like fluid flow path between points of entry and exit of the fluid, and at least two fluid conduits extending through the stacked plurality of first and second end-piece members for providing first fluid connections between the parallel fluid entry points of adjacent plates and a fluid supply inlet, and second fluid connections between the parallel fluid exit points of adjacent plates and a fluid discharge outlet so that the heat transfer fluid travels in parallel paths through each respective plate.

  1. Two phase heat exchanger symposium

    SciTech Connect

    Pearson, J.T.; Kitto, J.B.

    1985-01-01

    This book compiles the papers presented at the conference on the subject of heat transfer mechanics and instrumentation. Theoretical and experimental data are provided in each paper. The topics covered are: temperature effects of steel; optimization of design of two-phase heat exchanges; thermosyphon system and low grade waste heat recovery; condensation heat transfer in plate heat exchangers; forced convective boiling; and performance analysis of full bundle submerged boilers.

  2. Heat exchanger bypass test report

    SciTech Connect

    De Vries, M.L.

    1995-01-26

    This test report documents the results that were obtained while conducting the test procedure which bypassed the heat exchangers in the HC-21C sludge stabilization process. The test was performed on November 15, 1994 using WHC-SD-CP-TC-031, ``Heat Exchanger Bypass Test Procedure.`` The primary objective of the test procedure was to determine if the heat exchangers were contributing to condensation of moisture in the off-gas line. This condensation was observed in the rotameters. Also, a secondary objective was to determine if temperatures at the rotameters would be too high and damage them or make them inaccurate without the heat exchangers in place.

  3. Condensate removal device for heat exchanger

    NASA Technical Reports Server (NTRS)

    Trusch, R. B.; Oconnor, E. W. (Inventor)

    1975-01-01

    A set of perforated tubes disposed at the gas output side of a heat exchanger, in a position not to affect the rate of flow of the air or other gas is described. The tubes are connected to a common manifold which is connected to a sucking device. Where it is necessary to conserve and recirculate the air sucked through the tubes, the output of the manifold is run through a separator to remove the condensate from the gas. The perforations in the slurper tubes are small, lying in the range of 0.010 inch to 0.100 inch. The tubes are disposed in contact with the surfaces of the heat exchanger on which the condensate is precipitated, whether fins or plates, so that the water may be directed to the tube openings by means of surface effects, together with the assistance of the air flow. Only about 5 percent of the air output need be thus diverted, and it effectively removes virtually all of the condensate.

  4. Combined Steady-State and Dynamic Heat Exchanger Experiment

    ERIC Educational Resources Information Center

    Luyben, William L.; Tuzla, Kemal; Bader, Paul N.

    2009-01-01

    This paper describes a heat-transfer experiment that combines steady-state analysis and dynamic control. A process-water stream is circulated through two tube-in-shell heat exchangers in series. In the first, the process water is heated by steam. In the second, it is cooled by cooling water. The equipment is pilot-plant size: heat-transfer areas…

  5. Heat exchanger leakage problem location

    NASA Astrophysics Data System (ADS)

    Hejčík, Jiří; Jícha, Miroslav

    2012-04-01

    Recent compact heat exchangers are very often assembled from numerous parts joined together to separate heat transfer fluids and to form the required heat exchanger arrangement. Therefore, the leak tightness is very important property of the compact heat exchangers. Although, the compact heat exchangers have been produced for many years, there are still technological problems associated with manufacturing of the ideal connection between the individual parts, mainly encountered with special purpose heat exchangers, e.g. gas turbine recuperators. This paper describes a procedure used to identify the leakage location inside the prime surface gas turbine recuperator. For this purpose, an analytical model of the leaky gas turbine recuperator was created to assess its performance. The results obtained are compared with the experimental data which were acquired during the recuperator thermal performance analysis. The differences between these two data sets are used to indicate possible leakage areas.

  6. Heat exchanger for reactor core and the like

    DOEpatents

    Kaufman, Jay S.; Kissinger, John A.

    1986-01-01

    A compact bayonet tube type heat exchanger which finds particular application as an auxiliary heat exchanger for transfer of heat from a reactor gas coolant to a secondary fluid medium. The heat exchanger is supported within a vertical cavity in a reactor vessel intersected by a reactor coolant passage at its upper end and having a reactor coolant return duct spaced below the inlet passage. The heat exchanger includes a plurality of relatively short length bayonet type heat exchange tube assemblies adapted to pass a secondary fluid medium therethrough and supported by primary and secondary tube sheets which are releasibly supported in a manner to facilitate removal and inspection of the bayonet tube assemblies from an access area below the heat exchanger. Inner and outer shrouds extend circumferentially of the tube assemblies and cause the reactor coolant to flow downwardly internally of the shrouds over the tube bundle and exit through the lower end of the inner shroud for passage to the return duct in the reactor vessel.

  7. Fouling of carbon steel heat exchanger caused by iron bacteria

    SciTech Connect

    Starosvetsky, J.; Armon, R.; Starosvetsky, D. ); Groysman, A.

    1999-01-01

    A carbon steel heat exchanger installed in a reverse osmosis unit failed after 1 1/2 years from start-up as a result of tubes, lids, tube sheets, and connection pipes clogging from rust deposits. Chemical analysis of cooling water and scraped precipitates, as well laboratory screening of the deposits for bacteria, revealed that activity of iron-oxidizing bacteria present in cooling water could lead to heat exchanger blockage.

  8. High Temperature Heat Exchanger Project

    SciTech Connect

    Anthony E. Hechanova, Ph.D.

    2008-09-30

    The UNLV Research Foundation assembled a research consortium for high temperature heat exchanger design and materials compatibility and performance comprised of university and private industry partners under the auspices of the US DOE-NE Nuclear Hydrogen Initiative in October 2003. The objectives of the consortium were to conduct investigations of candidate materials for high temperature heat exchanger componets in hydrogen production processes and design and perform prototypical testing of heat exchangers. The initial research of the consortium focused on the intermediate heat exchanger (located between the nuclear reactor and hydrogen production plan) and the components for the hydrogen iodine decomposition process and sulfuric acid decomposition process. These heat exchanger components were deemed the most challenging from a materials performance and compatibility perspective

  9. Special heat transfer monitor (HTM) for the Trane Company OTEC heat exchanger

    SciTech Connect

    Kuzay, T.M.; Panchal, C.B.; Gavin, A.P.

    1981-02-01

    A Heat Transfer Monitor (HTM) is a sensitive device which quantifies development of biofouling in the OTEC heat exchanger surfaces in terms of degrading heat transfer coefficient as biofouling progresses. The Carnegie-Mellon University (CMU) type HTM has been successfully utilized to date for plain circular OTEC heat exchanger tubes. With the development of compact heat exchangers for OTEC with non-circular and/or complex tube geometries, a device independent HTM (Universal Monitor) concept is being sought. For the meantime, however, novel methods have been developed to extend the principles of the CMU type HTM to noncircular tube geometries. The theory, formulation, analytical solutions and laboratory test results are presented for the novel use of the CMU HTM concept with such a special tube for the Trane Company heat exchanger for OTEC.

  10. Direct-contact heat exchanger

    NASA Astrophysics Data System (ADS)

    Bricard, A.

    The working principle of direct contact heat exchanger, where heat transfer takes place between two immiscible fluids coming into direct contact, is described. Typical direct contact devices are outlined. A better understanding of the principles involved and the development of computational models for multiphase subsytems are concluded as stimulus for direct contact heat and mass transfer applications.

  11. Liquid droplet heat exchanger studies

    NASA Technical Reports Server (NTRS)

    Bruckner, A. P.; Hedges, D. E.; Yungster, S.

    1987-01-01

    Recent analytical and experimental investigations of the liquid droplet heat exchanger (LDHX) concept for space power applications are described. The performance of the LDHX is compared to that of a conventional heat exchanger for heat rejection applications in a Brayton cycle, using the mass-specific heat exchanger effectiveness as a figure of merit. It is shown that the LDHX has an order of magnitude advantage over the conventional heat exchanger. Furthermore, significant improvement in cycle efficiency and power to mass ratio is possible. Two-phase flow experiments in a laboratory scale LDHX, using air and water as the two media, show very good agreement with the quasi-one-dimensional model used in the parametric studies.

  12. Heat exchanger with ceramic elements

    DOEpatents

    Corey, John A.

    1986-01-01

    An annular heat exchanger assembly includes a plurality of low thermal growth ceramic heat exchange members with inlet and exit flow ports on distinct faces. A mounting member locates each ceramic member in a near-annular array and seals the flow ports on the distinct faces into the separate flow paths of the heat exchanger. The mounting member adjusts for the temperature gradient in the assembly and the different coefficients of thermal expansion of the members of the assembly during all operating temperatures.

  13. Heat exchanger using graphite foam

    DOEpatents

    Campagna, Michael Joseph; Callas, James John

    2012-09-25

    A heat exchanger is disclosed. The heat exchanger may have an inlet configured to receive a first fluid and an outlet configured to discharge the first fluid. The heat exchanger may further have at least one passageway configured to conduct the first fluid from the inlet to the outlet. The at least one passageway may be composed of a graphite foam and a layer of graphite material on the exterior of the graphite foam. The layer of graphite material may form at least a partial barrier between the first fluid and a second fluid external to the at least one passageway.

  14. Heat exchange apparatus utilizing thermal siphon pipes

    SciTech Connect

    Daman, E.L.; Kunsagi, L.

    1980-10-07

    A heat exchange apparatus is descirbed in which each of a plurality of thermal siphon pipes has an upper portion extending in an upper heat exchange section and a lower portion extending in a lower heat exchange section. Each pipe is closed at its ends and contains a heat transfer fluid so that when a hot fluid is passed through the lower heat exchange section, the heat is transferred from the hot fluid to the heat exchange fluid. A cool fluid is passed through the upper heat exchange section to remove the heat from the heat exchange fluid.

  15. Phase Change Material Heat Exchangers

    NASA Video Gallery

    NASA’s Game Changing Development is taking on a technologydevelopment and demonstration effort to design, build, and test the next generation of Phase Change Material Heat Exchangers (PCM HXs) on ...

  16. Numerical simulation of heat exchanger

    SciTech Connect

    Sha, W.T.

    1985-01-01

    Accurate and detailed knowledge of the fluid flow field and thermal distribution inside a heat exchanger becomes invaluable as a large, efficient, and reliable unit is sought. This information is needed to provide proper evaluation of the thermal and structural performance characteristics of a heat exchanger. It is to be noted that an analytical prediction method, when properly validated, will greatly reduce the need for model testing, facilitate interpolating and extrapolating test data, aid in optimizing heat-exchanger design and performance, and provide scaling capability. Thus tremendous savings of cost and time are realized. With the advent of large digital computers and advances in the development of computational fluid mechanics, it has become possible to predict analytically, through numerical solution, the conservation equations of mass, momentum, and energy for both the shellside and tubeside fluids. The numerical modeling technique will be a valuable, cost-effective design tool for development of advanced heat exchangers.

  17. Precision heat forming of tetrafluoroethylene tubing

    NASA Technical Reports Server (NTRS)

    Ruiz, W. V.; Thatcher, C. S. (Inventor)

    1981-01-01

    An invention that provides a method of altering the size of tetrafluoroethylene tubing which is only available in limited combination of wall thicknesses and diameter are discussed. The method includes the steps of sliding the tetrafluoroethylene tubing onto an aluminum mandrel and clamping the ends of the tubing to the mandrel by means of clamps. The tetrafluorethylene tubing and mandrel are then placed in a supporting coil which with the mandrel and tetrafluorethylene tubing are then positioned in a insulated steel pipe which is normally covered with a fiber glass insulator to smooth out temperature distribution therein. The entire structure is then placed in an event which heats the tetrafluorethylene tubing which is then shrunk by the heat to the outer dimension of the aluminum mandrel. After cooling the aluminum mandrel is removed from the newly sized tetrafluorethylene tubing by a conventional chemical milling process.

  18. Plate heat exchanger design theory

    NASA Astrophysics Data System (ADS)

    Shah, R. K.; Wanniarachchi, A. S.

    Plate heat exchangers are commonly used in hygienic applications as well as in chemical processing and other industrial applications. Pertinent information on plate exchangers from a designer's point of view is summarized to provide a basic insight into performance behavior of chevron plates. Basic design methods are presented and a method of coupling between heat transfer and pressure drop is introduced. A step by step design procedure for rating and sizing problems is outlined.

  19. Heat exchanger and related methods

    SciTech Connect

    Turner, Terry D.; McKellar, Michael G.

    2015-12-22

    Heat exchangers include a housing having an inlet and an outlet and forming a portion of a transition chamber. A heating member may form another portion of the transition chamber. The heating member includes a first end having a first opening and a second end having a second opening larger than the first opening. Methods of conveying a fluid include supplying a first fluid into a transition chamber of a heat exchanger, supplying a second fluid into the transition chamber, and altering a state of a portion of the first fluid with the second fluid. Methods of sublimating solid particles include conveying a first fluid comprising a material in a solid state into a transition chamber, heating the material to a gaseous state by directing a second fluid through a heating member and mixing the first fluid and the second fluid.

  20. Direct contact droplet heat exchangers for thermal management in space

    NASA Technical Reports Server (NTRS)

    Bruckner, A. P.; Hertzberg, A.

    1982-01-01

    A liquid droplet heat exchanger for space applications is described which transfers heat between a gas and a liquid metal dispersed into droplets. The ability of the droplet heat exchanger to transfer heat between two media in direct contact over a wide temperature range circumvents many of the material limitations of conventional tube-type heat exchangers and does away with complicated plumbing systems and their tendency toward single point failure. Droplet heat exchangers offer large surface to volume ratios in a compact geometry, very low gas pressure drop, and high effectiveness. The application of the droplet heat exchanger in a high temperature Brayton cycle is discussed to illustrate its performance and operational characteristics.

  1. Comparison of natural convection heat exchangers for solar water heating systems

    SciTech Connect

    Davidson, J.; Liu, W.

    1998-09-15

    Thermosyphon heat exchangers are used in indirect solar water heating systems to avoid using a pump to circulate water from the storage tank to the heat exchanger. In this study, the authors consider the effect of heat exchanger design on system performance. They also compare performance of a system with thermosyphon flow to the same system with a 40W pump in the water loop. In the first part of the study, the authors consider the impact of heat exchanger design on the thermal performance of both one- and two-collector solar water heaters. The comparison is based on Solar Rating and Certification Corporation (SRCC) OG300 simulations. The thermosyphon heat exchangers considered are (1) a one-pass, double wall, 0.22 m{sup 2}, four tube-in-shell heat exchanger manufactured by AAA Service and Supply, Inc., (the Quad-Rod); (2) a two-pass, double wall, 0.2 m{sup 2}, tube-in-shell made by Heliodyne, Inc., but not intended for commercial development; (3) a one-pass, single wall, 0.28 m{sup 2}, 31 tube-in-shell heat exchanger from Young Radiator Company, and (4) a one-pass single-wall, 0.61 m{sup 2}, four coil-in-shell heat exchanger made by ThermoDynamics Ltd. The authors compare performance of the systems with thermosyphon heat exchangers to a system with a 40 W pump used with the Quad-Rod heat exchanger. In the second part of the study, the effects of reducing frictional losses through the heat exchanger and/or the pipes connecting the heat exchanger to the storage tank, and increasing heat transfer area are evaluated in terms of OG300 ratings.

  2. Experimental investigation of a reticulated porous alumina heat exchanger for high temperature gas heat recovery

    SciTech Connect

    Banerjee, A; Chandran, RB; Davidson, JH

    2015-01-22

    The present study presents an experimental study of a prototype counter-flow heat exchanger designed to recover sensible heat from inert and reactive gases flowing through a high temperature solar reactor for splitting CO2. The tube-in-tube heat exchanger is comprised of two concentric alumina tubes, each filled with reticulated porous alumina with a nominal porosity of 80% and pore density of 5 pores per inch (ppi). The RPC provides high heat transfer surface area per unit volume (917 m(-1)) with low pressure drop. Measurements include the permeability, inertial coefficient, overall heat transfer coefficient, effectiveness and pressure drop. For laminar flow and an inlet gas temperature of 1240 K, the overall heat transfer coefficients are 36-41 W m(-2) K-1. The measured performance is in good agreement with a prior CFD model of the heat exchanger. (C) 2014 Elsevier Ltd. All rights reserved.

  3. Earth-air heat exchanger

    SciTech Connect

    Kammel, D.W.

    1985-01-01

    Optimizing the thermal environment of a livestock building is beneficial to the growth and production of the animal. Minimizing temperature extremes of inlet ventilation air to the livestock building by passing the air through underground ducts would accomplish this goal. Providing this optimum environment by reducing heating and cooling loads would reduce energy costs and increase profits for the producer. The heat transfer in an earth-air heat exchanger was studied in two phases to develop design criteria for these systems. The experimental phase consisted of an earth-air exchanger installation from which data were collected during hot weather (cooling effect), cold weather (heating effect), and mild weather performances. The analytical phase developed a finite element program for simulating the earth-air heat exchanger and studying the effects of important parameters on the heat transfer rate and the air temperature. Results of the first phase were used to verify the computer model. Design criteria for the earth-air heat exchanger were determined based on the information obtained in the two phases of this study.

  4. Evaluation of a Fin and Tube Type Adsorber/Desorber Heat Exchanger using =ACF/C2H5OH Pair

    NASA Astrophysics Data System (ADS)

    Kariya, Keishi; Makimoto, Naoya; Kuwahara, Ken; Koyama, Shigeru

    This study deals with the experiment to clarify the characteristics of adsorption refrigeration system employing activated carbon fiber (ACF) and ethanol pair and to evaluate the performance of adsorber/desorber heat exchanger defined by two kind of index to the system performance. The experiments are carried out by varying system running parameters such as regeneration temperature for adsorber, ethanol temperature in the evaporator, pre-heating/cooling cycle time, adsorption/desorption cycle time. Regeneration temperature for adsorber is from 60 to 90 °C and ethanol temperature is from 0 to 20 °C and pre-heating/cooling cycle time is 60 and 120 second and adsorption/desorption cycle time is from 120 to 300 second. Results show that the system can be operated with regeneration temperature of 60 °C and the system performance improves with increase of ethanol temperature. It is also found that the system performance is affected by regeneration temperature for adsorber and the pre-heating/cooling cycle time and adsorption/desorption cycle time.

  5. A simplified model of heat transfer in heat exchangers and stack plates of thermoacoustic refrigerators

    NASA Astrophysics Data System (ADS)

    Herman, Cila; Chen, Yuwen

    2006-08-01

    A simplified model of heat transfer was developed to investigate the thermal behavior of heat exchangers and stack plates of thermoacoustic devices. The model took advantage of previous results describing the thermal behavior of the thermoacoustic core and heat transfer in oscillating flow to study the performance of heat exchangers attached to the core. The configuration considered is a flat tube (with a working fluid flowing in the tube) of the thickness of the stack plate attached to both ends of the stack plate. Geometrical and operational parameters as well as thermophysical properties of the heat exchangers, transport fluids in the heat exchangers, stack plate and the thermoacoustic working fluid were organized into dimensionless groups that allowed accounting for their impact on the performance of the heat exchangers. Two types of thermal boundary conditions were considered: constant temperature and constant heat flux along the heat exchanger tubes. Numerical simulations were carried out with the model introduced in the paper. The temperature distributions and heat fluxes near the edge of the stack plate were found to be nonlinear. The influence of system parameters on the thermal performance of the heat exchangers was analyzed.

  6. Fluidized bed heat exchanger with water cooled air distributor and dust hopper

    DOEpatents

    Jukkola, Walfred W.; Leon, Albert M.; Van Dyk, Jr., Garritt C.; McCoy, Daniel E.; Fisher, Barry L.; Saiers, Timothy L.; Karstetter, Marlin E.

    1981-11-24

    A fluidized bed heat exchanger is provided in which air is passed through a bed of particulate material containing fuel. A steam-water natural circulation system is provided for heat exchange and the housing of the heat exchanger has a water-wall type construction. Vertical in-bed heat exchange tubes are provided and the air distributor is water-cooled. A water-cooled dust hopper is provided in the housing to collect particulates from the combustion gases and separate the combustion zone from a volume within said housing in which convection heat exchange tubes are provided to extract heat from the exiting combustion gases.

  7. Analysis of thermosyphon heat exchangers for use in solar domestic hot water heating systems

    NASA Astrophysics Data System (ADS)

    Dahl, Scott David

    1998-11-01

    A recent innovation in the solar industry is the use of thermosyphon heat exchangers. Determining the performance of these systems requires knowledge of how thermosyphon flow rate and heat exchanger performance vary with operating conditions. This study demonstrates that several thermosyphon heat exchanger designs operate in the laminar mixed convection regime. Empirical heat transfer and pressure drop correlations are obtained for three tube-in-shell heat exchangers (four, seven, and nine tube). Thermosyphon flow is on the shell side. Correlations are obtained with uniform heat flux on the tube walls and with a mixture of glycol and water circulating inside the tubes. Ranges of Reynolds, Prandtl, and Grashof numbers are 50 to 1800, 2.5 and 6.0, and 4×105 to 1×108, respectively. Nusselt number correlations are presented in a form that combines the contributions of forced and natural convection, Nu4Mixed=Nu4Forced+Nu4Natural. The Nusselt number is influenced by natural convection when the term Raq0.25/(Re0.5Pr0.33) is greater than unity. Pressure drop through these three designs is not significantly affected by mixed convection because most pressure drop losses are at the heat exchanger inlet and outlet. A comparison and discussion of the performance of several other heat exchanger designs (tube-in-shell and coil-in- shell designs) are presented. Generally, the coil-in- shell heat exchangers perform better than the tube-in- shell heat exchangers. Data from all heat exchanger designs is used to develop a new one-dimensional model for thermosyphon heat exchangers in solar water heating systems. The model requires two empirically determined relationships, pressure drop as a function of water mass flow rate and the overall heat transfer coefficient-area product (UA) as a function of Reynolds, Prandtl, and Grashof number. A testing protocol is presented that describes the procedure to obtain the data for the correlations. Two new TRNSYS component models are presented

  8. Effectiveness: N(sub TU) relationships for the design and performance evaluation of additional shell-and-tube heat exchanger geometries

    NASA Astrophysics Data System (ADS)

    1988-11-01

    This Data Item 88021, an addition to the Sub-series on Heat Transfer, complements ESDU 86018 by extending the range of configurations covered there and in particular considering the effect of using small numbers of baffles for E- and J-shells and the use of J-shells in series. It also explores the limitations of the assumptions associated with the effectiveness - N(sub TU) method and shows where those assumptions break down. The curves presented for each exchanger geometry show the locus of designs for which a temperature cross may occur and the locus of 95 percent heat transfer effectiveness which indicates the region of uneconomic design. The method assumes a linear temperature/enthalpy relationship (constant specific heat capacity) for both streams. It applies to boiling or condensing flow of a single component with no temperature change, or boiling and condensing flow of a mixture that is always two-phase. It excludes conditions in which transition from single- to two-phase flow occurs. However, by use of average property values, it is possible to extend the method to apply to cases where there is some variation of physical and thermodynamic properties with temperature.

  9. Heat transfer in a compact tubular heat exchanger with helium gas at 3.5 MPa

    NASA Technical Reports Server (NTRS)

    Olson, Douglas A.; Glover, Michael P.

    1990-01-01

    A compact heat exchanger was constructed consisting of circular tubes in parallel brazed to a grooved base plate. This tube specimen heat exchanger was tested in an apparatus which radiatively heated the specimen on one side at a heat flux of up to 54 W/sq cm, and cooled the specimen with helium gas at 3.5 MPa and Reynolds numbers of 3000 to 35,000. The measured friction factor of the tube specimen was lower than that of a circular tube with fully developed turbulent flow, although the uncertainty was high due to entrance and exit losses. The measured Nusselt number, when modified to account for differences in fluid properties between the wall and the cooling fluid, agreed with past correlations for fully developed turbulent flow in circular tubes.

  10. Mill Scale Corrosion and Prevention in Carbon Steel Heat Exchanger

    NASA Astrophysics Data System (ADS)

    Sharma, Pankaj; Roy, Himadri

    2015-10-01

    The cause of material degradation of an ASTM A-124 grade carbon steel tube belonging to a heat exchanger has been investigated. Visual examination, followed by an in-depth microstructural characterization using optical microscopy, energy dispersive X-ray, and scanning electron microscopy, was carried out for understanding the primary cause of material degradation. Based on the results of an extensive examination as well as the background information provided on the heat exchanger, it was determined that the steel tubes were predominantly damaged by the mechanism of crevice corrosion facilitated by the presence of mill scale. It is concluded that the heat exchanger tubes were not properly investigated for defects after their fabrication. Based on the situation, the proper cleaning method was selected for preventing further corrosion in the system. A chemical cleaning process was designed using acid pickling along with an inhibitor and a surfactant.

  11. Lightweight long life heat exchanger

    NASA Technical Reports Server (NTRS)

    Moore, E. K.

    1975-01-01

    The design, fabrication, and evaluation of a full scale shuttle-type condensing heat exchanger constructed of aluminum and utilizing aluminum clad titanium parting sheets is described. A long term salt spray test of candidate parting sheet specimens is described. The results of an investigation into an alternate method of making composite sheet material are discussed.

  12. Heat exchanger with oscillating flow

    NASA Technical Reports Server (NTRS)

    Scotti, Stephen J. (Inventor); Blosser, Max L. (Inventor); Camarda, Charles J. (Inventor)

    1993-01-01

    Various heat exchange apparatuses are described in which an oscillating flow of primary coolant is used to dissipate an incident heat flux. The oscillating flow may be imparted by a reciprocating piston, a double action twin reciprocating piston, fluidic oscillators or electromagnetic pumps. The oscillating fluid flows through at least one conduit in either an open loop or a closed loop. A secondary flow of coolant may be used to flow over the outer walls of at least one conduit to remove heat transferred from the primary coolant to the walls of the conduit.

  13. Heat exchanger with oscillating flow

    NASA Technical Reports Server (NTRS)

    Scotti, Stephen J. (Inventor); Blosser, Max L. (Inventor); Camarda, Charles J. (Inventor)

    1992-01-01

    Various heat exchange apparatuses are described in which an oscillating flow of primary coolant is used to dissipate an incident heat flux. The oscillating flow may be imparted by a reciprocating piston, a double action twin reciprocating piston, fluidic oscillators, or electromagnetic pumps. The oscillating fluid flows through at least one conduit in either an open loop or a closed loop. A secondary flow of coolant may be used to flow over the outer walls of at least one conduit to remove heat transferred from the primary coolant to the walls of the conduit.

  14. Maximum allowable heat flux for a submerged horizontal tube bundle

    SciTech Connect

    McEligot, D.M. |

    1996-12-31

    For application to industrial heating of large pools by immersed heat exchangers, the so called maximum allowable (or critical) heat flux is studied for unconfined tube bundles aligned horizontally in a pool without forced flow. This is the condition at which vapor blanketing is expected to be initiated. Phenomenological considerations demonstrate why the maximum allowable heat flux would be expected to be less than for single tubes. Hydrodynamic theory is applied to extend the results of Lienhard and Dhir to large submerged bundles and the consequent correlation is compared to the correlation of Palen and Small and the limited data available for saturated conditions. To date the main conclusion is that estimates of q{double_prime}{sub chf} are highly uncertain for this configuration.

  15. Heat exchanger analysis on a Microvax II/GPX

    NASA Astrophysics Data System (ADS)

    Haught, Alan F.

    1988-12-01

    The finite element code FIDAP was used to examine the fluid flow path within a flat plate tube/fin heat exchanger and the resulting heat transfer from the fins and tube walls. The mathematical formulation, mesh development and analysis procedure are presented, and the results obtained are compared with experimental observations of the fluid flow and measurements of the fluid heating. This problem illustrates the capabilities of finite element techniques for analyzing complex three-dimensional convection-dominated heat transfer, and demonstrates the scope of problems which can be addressed on a Micro VAX II/GPX workstation.

  16. Study of transient behavior of finned coil heat exchangers

    NASA Technical Reports Server (NTRS)

    Rooke, S. P.; Elissa, M. G.

    1993-01-01

    The status of research on the transient behavior of finned coil cross-flow heat exchangers using single phase fluids is reviewed. Applications with available analytical or numerical solutions are discussed. Investigation of water-to-air type cross-flow finned tube heat exchangers is examined through the use of simplified governing equations and an up-wind finite difference scheme. The degenerate case of zero air-side capacitance rate is compared with available exact solution. Generalization of the numerical model is discussed for application to multi-row multi-circuit heat exchangers.

  17. Internal dust recirculation system for a fluidized bed heat exchanger

    DOEpatents

    Gamble, Robert L.; Garcia-Mallol, Juan A.

    1981-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided in a heat exchange relation to the bed and includes a steam drum disposed adjacent the bed and a tube bank extending between the steam drum and a water drum. The tube bank is located in the path of the effluent gases exiting from the bed and a baffle system is provided to separate the solid particulate matter from the effluent gases. The particulate matter is collected and injected back into the fluidized bed.

  18. Integral collector storage system with heat exchange apparatus

    DOEpatents

    Rhodes, Richard O.

    2004-04-20

    The present invention relates to an integral solar energy collector storage systems. Generally, an integral collector storage system includes a tank system, a plurality of heat exchange tubes with at least some of the heat exchange tubes arranged within the tank system, a first glazing layer positioned over the tank system and a base plate positioned under the tank system. In one aspect of the invention, the tank system, the first glazing layer an the base plate each include protrusions and a clip is provided to hold the layers together. In another aspect of the invention, the first glazing layer and the base plate are ribbed to provide structural support. This arrangement is particularly useful when these components are formed from plastic. In yet another aspect of the invention, the tank system has a plurality of interconnected tank chambers formed from tubes. In this aspect, a supply header pipe and a fluid return header pipe are provided at a first end of the tank system. The heat exchange tubes have inlets coupled to the supply header pipe and outlets coupled to the return header pipe. With this arrangement, the heat exchange tubes may be inserted into the tank chambers from the first end of the tank system.

  19. Oxidizer heat exchanger component test

    NASA Technical Reports Server (NTRS)

    Kanic, P. G.

    1988-01-01

    The RL10-IIB engine, is capable of multimode thrust operation. The engine operates at two low-thrust levels: tank head idle (THI), approximately 1 to 2 percent of full thrust; and pumped idle, 10 percent of full thrust. Operation at THI provides vehicle propellant settling thrust and efficient thermal conditioning; PI operation provides vehicle tank prepressurization and maneuver thrust for low-g deployment. Stable combustion of the RL10-IIB engine during the low-thrust operating modes can be accomplished by using a heat exchanger to supply gaseous oxygen to the propellant injector. The oxidized heat exchanger (OHE) vaporizes the liquid oxygen using hydrogen as the energy source. This report summarizes the test activity and post-test data analysis for two possible heat exchangers, each of which employs a completely different design philosophy. One design makes use of a low-heat transfer (PHT) approach in combination with a volume to attenuate pressure and flow oscillations. The test data showed that the LHT unit satisfied the oxygen exit quality of 0.95 or greater in both the THI and PI modes while maintaining stability. The HHT unit fulfilled all PI requirements; data for THI satisfactory operation is implied from experimental data that straddle the exact THI operating point.

  20. DHE (downhole heat exchangers). [Downhole Heat Exchangers (DHE)

    SciTech Connect

    Culver, G.

    1990-11-01

    The use of downhole heat exchangers (DHE) for residential or commercial space and domestic water heating and other applications has several desirable features. Systems are nearly or completely passive -- that is, no or very little geothermal water or steam is produced from the well either reducing or completely eliminating surface environmental concerns and the need for disposal systems or injection wells. Initial cost of pumps and installation are eliminated or reduced along with pumping power costs and maintenance costs associated with pumping often corrosive geothermal fluids. Many residential and small commercial systems do not require circulating pumps because the density difference in the incoming and outgoing sides of the loop are sufficient to overcome circulating friction losses in the entire system. The major disadvantage of DHEs is their dependence on natural heat flow. In areas where geological conditions provide high permeability and a natural hydraulic gradient, DHEs can provide a substantial quantity of heat. A single 500-ft (152 m) well in Klamath Falls, Oregon, supplies over one megawatt thermal and output is apparently limited by the surface area of pipe that can be installed in the well bore. In contrast, DHEs used in conjunction with heat pumps may supply less than 8 KW from a well of similar depth. Here output is limited by conductive heat flow with perhaps a small contribution from convection near the well bore. The highest capacity DHE reported to date, in Turkey, supplies 6 MW thermal from an 820-ft (250 m) well. There were two main goals for this project. The first was to gather, disseminate and exchange internationally information on DHES. The second was to perform experiments that would provide insight into well bore/aquifer interaction and thereby provide more information on which to base DHE designs. 27 refs., 31 figs., 3 tabs.

  1. Transient natural convection in heated inclined tubes

    SciTech Connect

    McEligot, D.M. . Oceanic Div.); Denbow, D.A. ); Murphy, H.D. )

    1990-05-01

    To simulate natural convection flow patterns in directionally drilled wellbores, experiments and analyses were conducted for a circular tube with length-to-diameter (L/D) ratio of 36 at angles of 0{degree}, 20{degree}, and 35{degree} from the vertical. The tube was heated at the bottom and cooled at the top, and the insulation was adjusted so that approximately one- to two-thirds of the power dissipated was transferred through the tube wall to the surroundings. An aqueous solution of polyvinyl alcohol was employed as the working fluid in order to obtain low Rayleigh numbers corresponding to conditions in geothermal wellbores. Results were primarily qualitative but were useful in providing insight into the phenomena occurring. Steady-state temperature distributions were measured for the three orientations and for several heating rates to demonstrate the effects of tube angle and Rayleigh number. transient measurements of the temperature distribution were obtained during cooling from a higher temperature without a heat source to calibrate the heat losses. With the electrical heat source, temporal data were taken during heating to examine the approach to steady state. Quasi-steady flow conditions were approached rapidly, but the overall time constant of the apparatus was of the order of one-third of a day. Predictions with the three-dimensional TEMPEST code were first tested by comparison with simple conduction analyses. Comparison with actual data showed good agreement of the predicted temperature levels for the maximum inclination, 35{degree}, and slightly poorer agreement for the other limit, a vertical tube. Trends of temperature level and Nusselt number with heating rate or Rayleigh number were reasonable, but the predicted variation of the end Nusselt number versus inclination was in the opposite direction from the experiment. 75 refs., 20 figs., 8 tabs.

  2. Pressurized bellows flat contact heat exchanger interface

    NASA Technical Reports Server (NTRS)

    Voss, Fred E. (Inventor); Howell, Harold R. (Inventor); Winkler, Roger V. (Inventor)

    1990-01-01

    Disclosed is an interdigitated plate-type heat exchanger interface. The interface includes a modular interconnect to thermally connect a pair or pairs of plate-type heat exchangers to a second single or multiple plate-type heat exchanger. The modular interconnect comprises a series of parallel, plate-type heat exchangers arranged in pairs to form a slot therebetween. The plate-type heat exchangers of the second heat exchanger insert into the slots of the modular interconnect. Bellows are provided between the pairs of fins of the modular interconnect so that when the bellows are pressurized, they drive the plate-type heat exchangers of the modular interconnect toward one another, thus closing upon the second heat exchanger plates. Each end of the bellows has a part thereof a thin, membrane diaphragm which readily conforms to the contours of the heat exchanger plates of the modular interconnect when the bellows is pressurized. This ensures an even distribution of pressure on the heat exchangers of the modular interconnect thus creating substantially planar contact between the two heat exchangers. The effect of the interface of the present invention is to provide a dry connection between two heat exchangers whereby the rate of heat transfer can be varied by varying the pressure within the bellows.

  3. Heat exchanger expert system logic

    NASA Technical Reports Server (NTRS)

    Cormier, R.

    1988-01-01

    The reduction is described of the operation and fault diagnostics of a Deep Space Network heat exchanger to a rule base by the application of propositional calculus to a set of logic statements. The value of this approach lies in the ease of converting the logic and subsequently implementing it on a computer as an expert system. The rule base was written in Process Intelligent Control software.

  4. Cryogenic Heat Exchanger with Turbulent Flows

    ERIC Educational Resources Information Center

    Amrit, Jay; Douay, Christelle; Dubois, Francis; Defresne, Gerard

    2012-01-01

    An evaporator-type cryogenic heat exchanger is designed and built for introducing fluid-solid heat exchange phenomena to undergraduates in a practical and efficient way. The heat exchanger functions at liquid nitrogen temperature and enables cooling of N[subscript 2] and He gases from room temperatures. We present first the experimental results of…

  5. Glass heat pipe evacuated tube solar collector

    DOEpatents

    McConnell, Robert D.; Vansant, James H.

    1984-01-01

    A glass heat pipe is adapted for use as a solar energy absorber in an evacuated tube solar collector and for transferring the absorbed solar energy to a working fluid medium or heat sink for storage or practical use. A capillary wick is formed of granular glass particles fused together by heat on the inside surface of the heat pipe with a water glass binder solution to enhance capillary drive distribution of the thermal transfer fluid in the heat pipe throughout the entire inside surface of the evaporator portion of the heat pipe. Selective coatings are used on the heat pipe surface to maximize solar absorption and minimize energy radiation, and the glass wick can alternatively be fabricated with granular particles of black glass or obsidian.

  6. Glass heat pipe evacuated tube solar collector

    SciTech Connect

    McConnell, R.D.; Vansant, J.H.

    1984-10-02

    A glass heat pipe is adapted for use as a solar energy absorber in an evacuated tube solar collector and for transferring the absorbed solar energy to a working fluid medium or heat sink for storage or practical use. A capillary wick is formed of granular glass particles fused together by heat on the inside surface of the heat pipe with a water glass binder solution to enhance capillary drive distribution of the thermal transfer fluid in the heat pipe throughout the entire inside surface of the evaporator portion of the heat pipe. Selective coatings are used on the heat pipe surface to maximize solar absorption and minimize energy radiation, and the glass wick can alternatively be fabricated with granular particles of black glass or obsidian.

  7. The influence of gas velocity on surface heat pumping for the orifice pulse tube refrigerator

    NASA Technical Reports Server (NTRS)

    Lee, J. M.; Dill, H. R.

    1990-01-01

    The basic pulse tube refrigerator produces cooling by a mechanism known as surface heat pumping. Cyclical compression and expansion of a gas within an enclosed tube produces large temperature gradients. The purpose of the tube is to act as 'nodal regenerator'. Heat is stored at node positions along the tube wall and is transported between nodes by moving gas parcels. This process gives rise to refrigeration, with hot temperatures at the closed end and cold temperatures at the open end. Unfortunately, much of the available refrigeration is not realized because the closed end of the basic pulse tube restricts gas movement - gas at the extreme temperatures does not come in contact with the heat exchangers. The orifice pulse tube overcomes this limitation by using a valve and surge volume assembly at the warm, closed end. This allows for a residual gas velocity to remain present during the heat transfer process, thereby permitting more gas to exchange heat at the heat exchangers. This paper describes the pulse tube as a nodal regenerator and the effect residual gas velocity has on the heat transfer mechanism of the orifice pulse tube.

  8. Thermographic analysis of flow distribution in compact heat exchangers for a Formula 1 car

    NASA Astrophysics Data System (ADS)

    Caffagni, E.; Levoni, P.; Piraccini, M.; Muscio, A.; Corticelli, M. A.; Barozzi, G. S.

    2007-01-01

    A non-intrusive approach is investigated to calculate the internal flow distribution in heat exchangers. In particular, the liquid flow rate can be determined in each tube of an air-liquid finned-tube heat exchanger. A purposely designed test bench impresses a sudden change of temperature of the liquid flowing through the heat exchanger. The thermal transient that follows is monitored by a thermographic camera. This measures the rise of surface temperature along each tube. The temperature evolution pattern is then correlated to the flow rate in the tube by simple mathematical processing. The heat exchanger is tested in still air. Modification is not required. The approach is tested on heat exchangers for a F1 race car, with encouraging results.

  9. Various methods to improve heat transfer in exchangers

    NASA Astrophysics Data System (ADS)

    Pavel, Zitek; Vaclav, Valenta

    2015-05-01

    The University of West Bohemia in Pilsen (Department of Power System Engineering) is working on the selection of effective heat exchangers. Conventional shell and tube heat exchangers use simple segmental baffles. It can be replaced by helical baffles, which increase the heat transfer efficiency and reduce pressure losses. Their usage is demonstrated in the primary circuit of IV. generation MSR (Molten Salt Reactors). For high-temperature reactors we consider the use of compact desk heat exchangers, which are small, which allows the integral configuration of reactor. We design them from graphite composites, which allow up to 1000°C and are usable as exchangers: salt-salt or salt-acid (e.g. for the hydrogen production). In the paper there are shown thermo-physical properties of salts, material properties and principles of calculations.

  10. Heat exchanger efficiently operable alternatively as evaporator or condenser

    DOEpatents

    Ecker, Amir L.

    1981-01-01

    A heat exchanger adapted for efficient operation alternatively as evaporator or condenser and characterized by flexible outer tube having a plurality of inner conduits and check valves sealingly disposed within the outer tube and connected with respective inlet and outlet master flow conduits and configured so as to define a parallel flow path for a first fluid such as a refrigerant when flowed in one direction and to define a serpentine and series flow path for the first fluid when flowed in the opposite direction. The flexible outer tube has a heat exchange fluid, such as water, flowed therethrough by way of suitable inlet and outlet connections. The inner conduits and check valves form a package that is twistable so as to define a spiral annular flow path within the flexible outer tube for the heat exchange fluid. The inner conduits have thin walls of highly efficient heat transfer material for transferring heat between the first and second fluids. Also disclosed are specific materials and configurations.

  11. Heat Exchange, Additive Manufacturing, and Neutron Imaging

    SciTech Connect

    Geoghegan, Patrick

    2015-02-23

    Researchers at the Oak Ridge National Laboratory have captured undistorted snapshots of refrigerants flowing through small heat exchangers, helping them to better understand heat transfer in heating, cooling and ventilation systems.

  12. Heat exchanger for solar water heaters

    NASA Technical Reports Server (NTRS)

    Cash, M.; Krupnick, A. C.

    1977-01-01

    Proposed efficient double-walled heat exchanger prevents contamination of domestic water supply lines and indicates leakage automatically in solar as well as nonsolar heat sources using water as heat transfer medium.

  13. Materials experience and selection for nuclear materials production reactor heat exchangers

    SciTech Connect

    Marra, J.E.; Louthan, M.R. Jr.

    1990-01-01

    The primary coolant systems for the heavy-water nuclear materials production reactors at the Savannah River Site are coupled to the secondary coolant systems through shell and tube heat exchangers. The head, shell, and tube sheets of these heat exchangers are fabricated from AISI Type 304 grades of austenitic stainless steel. The 8,957 tubes in each heat exchanger were originally fabricated from Type 304 stainless steel, but service experience has lead to the use of Sea Cure tubing in newer systems. The design includes double tube sheets, core rods, and 33,410 square feet of heat transfer surface. Tubes are rolled into the tube sheets and seal welded after rolling. The tubes contain Type 304 stainless steel rods which are positioned in the center of each tube axis to increase the fraction of the cooling water contacting the heat transfer surface. Each reactor utilizes twelve heat exchangers; thus the 120+ reactor-years of operating experience provide approximately 1,440 heat exchanger-years of service. Fatigue, stress corrosion cracking, crevice corrosion, and pitting have been observed during the service life. This paper describes the observed degradation processes and uses the operational experience to recommend materials for the Heavy Water -- New Production Reactor (HW-NPR).

  14. Study of the Heat-Transfer Processes of Tubular Elements of Ground Heat Exchangers

    NASA Astrophysics Data System (ADS)

    Kusaiynov, K.; Shuyushbayeva, N. N.; Shaimerdenova, K. M.; Nurgalieva, Zh. G.; Omarov, N. N.

    2015-05-01

    In this paper, consideration is given to the efficiency of utilization of the low-potential heat of the ground. Also, the advantages and distinctive features of polyethylene tubes used in vertical tubular elements of heat pumps are described. This paper gives the results of investigation of the heat transfer of tubular elements of ground heat exchangers. The dependences of the temperature distributions in the ground in the vicinity of a tube and the change in the temperature with time in dry and moist grounds are determined.

  15. Physical explosion analysis in heat exchanger network design

    NASA Astrophysics Data System (ADS)

    Pasha, M.; Zaini, D.; Shariff, A. M.

    2016-06-01

    The failure of shell and tube heat exchangers is being extensively experienced by the chemical process industries. This failure can create a loss of production for long time duration. Moreover, loss of containment through heat exchanger could potentially lead to a credible event such as fire, explosion and toxic release. There is a need to analyse the possible worst case effect originated from the loss of containment of the heat exchanger at the early design stage. Physical explosion analysis during the heat exchanger network design is presented in this work. Baker and Prugh explosion models are deployed for assessing the explosion effect. Microsoft Excel integrated with process design simulator through object linking and embedded (OLE) automation for this analysis. Aspen HYSYS V (8.0) used as a simulation platform in this work. A typical heat exchanger network of steam reforming and shift conversion process was presented as a case study. It is investigated from this analysis that overpressure generated from the physical explosion of each heat exchanger can be estimated in a more precise manner by using Prugh model. The present work could potentially assist the design engineer to identify the critical heat exchanger in the network at the preliminary design stage.

  16. Energy recovery heat exchanger installation

    SciTech Connect

    Bradshaw, N.F.

    1983-08-16

    An installation is disclosed for energy recovery heat exchangers arranged to transfer heat into or out of air exhausted from an air handling system for paint spray booths. The system includes a collection chamber about which the intakes of a series of exhaust fans are arranged to draw exhaust air into an exhaust stack. Pairs of inclined wetted surface coil sets are mounted in the walls of the enclosures, each in communication with the intake of an exhaust fan so as to receive airflow of each exhaust fan. Each of the enclosures is provided with an access door to enable cleaning and other maintenance chores to be carried out on the coil sets and pivotally mounted blocking panels may be positioned to close off air flow across the coils and bypassing of the exhaust flow through the access doors in the event excessive overspray solids are present in the exhaust flow.

  17. NGNP Process Heat Utilization: Liquid Metal Phase Change Heat Exchanger

    SciTech Connect

    Piyush Sabharwall; Mike Patterson; Vivek Utgikar; Fred Gunnerson

    2008-09-01

    One key long-standing issue that must be overcome to fully realize the successful growth of nuclear power is to determine other benefits of nuclear energy apart from meeting the electricity demands. The Next Generation Nuclear Plant (NGNP) will most likely be producing electricity and heat for the production of hydrogen and/or oil retrieval from oil sands and oil shale to help in our national pursuit of energy independence. For nuclear process heat to be utilized, intermediate heat exchange is required to transfer heat from the NGNP to the hydrogen plant or oil recovery field in the most efficient way possible. Development of nuclear reactor - process heat technology has intensified the interest in liquid metals as heat transfer media because of their ideal transport properties. Liquid metal heat exchangers are not new in practical applications. An important rational for considering liquid metals is the potential convective heat transfer is among the highest known. Thus explains the interest in liquid metals as coolant for intermediate heat exchange from NGNP. For process heat it is desired that, intermediate heat exchangers (IHX) transfer heat from the NGNP in the most efficient way possible. The production of electric power at higher efficiency via the Brayton Cycle, and hydrogen production, requires both heat at higher temperatures and high effectiveness compact heat exchangers to transfer heat to either the power or process cycle. Compact heat exchangers maximize the heat transfer surface area per volume of heat exchanger; this has the benefit of reducing heat exchanger size and heat losses. High temperature IHX design requirements are governed in part by the allowable temperature drop between the outlet and inlet of the NGNP. In order to improve the characteristics of heat transfer, liquid metal phase change heat exchangers may be more effective and efficient. This paper explores the overall heat transfer characteristics and pressure drop of the phase change

  18. Improved ceramic heat exchange material

    NASA Technical Reports Server (NTRS)

    Mccollister, H. L.

    1977-01-01

    Improved corrosion resistant ceramic materials that are suitable for use as regenerative heat exchangers for vehicular gas turbines is reported. Two glass-ceramic materials, C-144 and C-145, have superior durability towards sulfuric acid and sodium sulfate compared to lithium aluminosilicate (LAS) Corning heat exchange material 9455. Material C-144 is a leached LAS material whose major crystalline phase is silica keatite plus mullite, and C-145 is a LAS keatite solid solution (S.S.) material. In comparison to material 9455, material C-144 is two orders of magnitude better in dimensional stability to sulfuric acid at 300 C, and one order of magnitude better in stability to sodium sulfate at 1000 C. Material C-145 is initially two times better in stability to sulfuric acid, and about one order of magnitude better in stability to sodium sulfate. Both C-144 and C-145 have less than 300 ppm delta L/L thermal expansion from ambient to 1000 C, and good dimensional stability of less than approximately 100 ppm delta L/L after exposure to 1000 C for 100 hours. The glass-ceramic fabrication process produced a hexagonal honeycomb matrix having an 85% open frontal area, 50 micrometer wall thickness, and less than 5% porosity.

  19. Assessment of next generation nuclear plant intermediate heat exchanger design.

    SciTech Connect

    Majumdar, S.; Moisseytsev, A.; Natesan, K.; Nuclear Engineering Division

    2008-10-17

    The Next Generation Nuclear Plant (NGNP), which is an advanced high temperature gas reactor (HTGR) concept with emphasis on production of both electricity and hydrogen, involves helium as the coolant and a closed-cycle gas turbine for power generation with a core outlet/gas turbine inlet temperature of 900-1000 C. In the indirect cycle system, an intermediate heat exchanger is used to transfer the heat from primary helium from the core to the secondary fluid, which can be helium, nitrogen/helium mixture, or a molten salt. The system concept for the vary high temperature reactor (VHTR) can be a reactor based on the prismatic block of the GT-MHR developed by a consortium led by General Atomics in the U.S. or based on the PBMR design developed by ESKOM of South Africa and British Nuclear Fuels of U.K. This report has made an assessment on the issues pertaining to the intermediate heat exchanger (IHX) for the NGNP. A detailed thermal hydraulic analysis, using models developed at ANL, was performed to calculate heat transfer, temperature distribution, and pressure drop. Two IHX designs namely, shell and straight tube and compact heat exchangers were considered in an earlier assessment. Helical coil heat exchangers were analyzed in the current report and the results were compared with the performance features of designs from industry. In addition, a comparative analysis is presented between the shell and straight tube, helical, and printed circuit heat exchangers from the standpoint of heat exchanger volume, primary and secondary sides pressure drop, and number of tubes. The IHX being a high temperature component, probably needs to be designed using ASME Code Section III, Subsection NH, assuming that the IHX will be classified as a class 1 component. With input from thermal hydraulic calculations performed at ANL, thermal conduction and stress analyses were performed for the helical heat exchanger design and the results were compared with earlier-developed results on

  20. Testing and analysis of immersed heat exchangers

    SciTech Connect

    Farrington, R.B.; Bingham, C.E.

    1986-08-01

    The objectives were to determine the performance of four immersed, ''supply-side'' heat exchangers used in solar domestic-hot-water systems; to examine the effects of flow rate, temperature difference, and coil configuration on performance; and to develop a simple model to predict the performance of immersed heat exchangers. We tested four immersed heat exchangers: a smooth coil, a finned spiral, a single-wall bayonet, and a double-wall bayonet. We developed two analyticl models and a simple finite difference model. We experimentally verified that the performance of these heat exchangers depends on the flow rate through them; we also showed that the temperature difference between the heat exchanger's inlet and the storage tank can strongly affect a heat exchanger's performance. We also compared the effects of the heat exchanger's configuration and correlated Nusselt and Rayleigh numbers for each heat exchanger tested. The smooth coil had a higher effectiveness than the others, while the double-wall bayonet had a very low effectiveness. We still do not know the long-term effectiveness of heat exchangers regarding scale accumulation, nor do we know the effects of very low flow rates on a heat exchanger's performance.

  1. Low Cost Polymer heat Exchangers for Condensing Boilers

    SciTech Connect

    Butcher, Thomas; Trojanowski, Rebecca; Wei, George; Worek, Michael

    2015-09-30

    Work in this project sought to develop a suitable design for a low cost, corrosion resistant heat exchanger as part of a high efficiency condensing boiler. Based upon the design parameters and cost analysis several geometries and material options were explored. The project also quantified and demonstrated the durability of the selected polymer/filler composite under expected operating conditions. The core material idea included a polymer matrix with fillers for thermal conductivity improvement. While the work focused on conventional heating oil, this concept could also be applicable to natural gas, low sulfur heating oil, and biodiesel- although these are considered to be less challenging environments. An extruded polymer composite heat exchanger was designed, built, and tested during this project, demonstrating technical feasibility of this corrosion-resistant material approach. In such flue gas-to-air heat exchangers, the controlling resistance to heat transfer is in the gas-side convective layer and not in the tube material. For this reason, the lower thermal conductivity polymer composite heat exchanger can achieve overall heat transfer performance comparable to a metal heat exchanger. However, with the polymer composite, the surface temperature on the gas side will be higher, leading to a lower water vapor condensation rate.

  2. Method for limiting heat flux in double-wall tubes

    DOEpatents

    Hwang, Jaw-Yeu

    1982-01-01

    A method of limiting the heat flux in a portion of double-wall tubes including heat treating the tubes so that the walls separate when subjected to high heat flux and supplying an inert gas mixture to the gap at the interface of the double-wall tubes.

  3. Direct contact heat exchangers for space

    NASA Astrophysics Data System (ADS)

    Taussig, R. T.; Thayer, W. J.; Lo, V. C. H.; Sakins, K. M.; Bruckner, A. P.

    1985-06-01

    Direct contact heat exchanger concepts have been investigated for use in space, including droplet vortex heat exchangers, coflowing droplet heat exchangers, electrostatically driven heat exchangers, and belt and disk heat exchangers. These concepts are characterized by a low heat exchanger mass per unit of heat transferred, low pressure losses, high reliability, and compactness in design. Operation in zero-G poses unique problems for those direct contact heat exchangers which require separation of two fluid media after heat transfer is completed. Other problems include maintenance of good heat transfer coefficients in the absence of buoyant forces, exposure of heat transfer media to vacuum conditions for certain applications, and materials compatibility. A preliminary systems analysis indicates the potential for substantial weight reductions in turbine Brayton cycle space power systems for output powers above several MW(e). Based on the status of current technology and the results of this analysis, recommendations are made for the most attractive applications and the R&D required to ready a direct contact heat exchanger for use in space.

  4. Design of single passage heat exchangers

    SciTech Connect

    Fehr, R.L.; Walton, L.R.; Parker, B.F.

    1981-01-01

    The available literature has been reviewed, and information useful for heat exchanger design has been presented and compared. The available design information is presented in the form of simplified equations that are suitable for the design of heat exchangers for livestock buildings. The equations presented have been used to develop a computer program as an example of how they can be arranged to aid in designing heat exchangers. 14 refs.

  5. Application of nanofluids in heat transfer enhancement of compact heat exchanger

    NASA Astrophysics Data System (ADS)

    Gunnasegaran, P.; Shuaib, N. H.; Jalal, M. F. Abdul; Sandhita, E.

    2012-11-01

    In this paper, numerical investigation using ethylene glycol (EG) as a base fluid with diamond and SiO2 as the coolants with nanoparticle volume fractions (φ) ranged from 0.1 % to 2 % on automobile flat tube plain fin compact heat exchanger (CHE) is conducted. The convective heat transfer coefficient in the developing regions along the flat tubes with the nanofluid flow showed marked improvement over the base fluid (0 %). Quantitative results of the heat transfer enhancement of CHE with increasing volumetric concentrations of nanofluids at various Reynolds numbers are presented.

  6. Evaluation of fluid bed heat exchanger optimization parameters. Final report

    SciTech Connect

    Not Available

    1980-03-01

    Uncertainty in the relationship of specific bed material properties to gas-side heat transfer in fluidized beds has inhibited the search for optimum bed materials and has led to over-conservative assumptions in the design of fluid bed heat exchangers. An experimental program was carried out to isolate the effects of particle density, thermal conductivity, and heat capacitance upon fluid bed heat transfer. A total of 31 tests were run with 18 different bed material loads on 12 material types; particle size variations were tested on several material types. The conceptual design of a fluidized bed evaporator unit was completed for a diesel exhaust heat recovery system. The evaporator heat transfer surface area was substantially reduced while the physical dimensions of the unit increased. Despite the overall increase in unit size, the overall cost was reduced. A study of relative economics associated with bed material selection was conducted. For the fluidized bed evaporator, it was found that zircon sand was the best choice among materials tested in this program, and that the selection of bed material substantially influences the overall system costs. The optimized fluid bed heat exchanger has an estimated cost 19% below a fin augmented tubular heat exchanger; 31% below a commercial design fluid bed heat exchanger; and 50% below a conventional plain tube heat exchanger. The comparisons being made for a 9.6 x 10/sup 6/ Btu/h waste heat boiler. The fluidized bed approach potentially has other advantages such as resistance to fouling. It is recommended that a study be conducted to develop a systematic selection of bed materials for fluidized bed heat exchanger applications, based upon findings of the study reported herein.

  7. High temperature heat exchange: nuclear process heat applications

    SciTech Connect

    Vrable, D.L.

    1980-09-01

    The unique element of the HTGR system is the high-temperature operation and the need for heat exchanger equipment to transfer nuclear heat from the reactor to the process application. This paper discusses the potential applications of the HTGR in both synthetic fuel production and nuclear steel making and presents the design considerations for the high-temperature heat exchanger equipment.

  8. A modular phase change heat exchanger for a solar oven

    SciTech Connect

    Bushnell, D.L.; Sohi, M. )

    1992-10-01

    A modular energy storing heat exchanger designed to use pentaerythritol for thermal storage (solid-solid phase change at 182 C) is tested in an oven by circulating heat transfer oil which is electrically heated in a manner to simulate a concentrating solar collector. Three efficiencies for heating the system under controlled and measured power input are determined - the heat exchanger efficiency, the efficiency of the heater with distribution lines, and the total system efficiency. Thermal energy retention times and cooking extraction times are determined, and along with the efficiencies, are compared with the results previously reported for a nonmodular heat exchanger. The modular configuration provides a highly improved extraction rate for cooking due to its wrap-around character and its increased surface-to-volume ratio. A full scale glass model of the copper tubing of the system is described and flow observations reported demonstrating how uniformly the parallel pumping branches perform and how trapped air pockets affect pumping power. A technique for measuring pumping power is described and its application to the system is quantified to show that less than 1 watt is required to circulate the heat transfer oil even when the system includes the solar collector and its longer connecting tubes.

  9. Experimental investigation of a manifold heat-pipe heat exchanger

    SciTech Connect

    Konev, S.V.; Wang Tszin` Lyan`; D`yakov, I.I.

    1995-12-01

    Results of experimental investigations of a heat exchanger on a manifold water heat pipe are given. An analysis is made of the temperature distribution along the heat-transfer agent path as a function of the transferred heat power. The influence of the degree of filling with the heat transfer agent on the operating characteristics of the construction is considered.

  10. Solar water heating system and heat exchanger therefor

    SciTech Connect

    Koskela, M.O.

    1982-04-27

    In a solar water system including a solar collector prevention of damage to the collector during freezing conditions is achieved by providing a relatively small independent heat exchanger between the solar collector and the water heater and a vacuum breaking system whereby the water in the solar collector is drained into the heat exchanger. The heat exchanger is connected to a thermal siphon arrangement with the water heater.

  11. Heat Exchanger With Reservoir And Controls

    NASA Technical Reports Server (NTRS)

    Brown, Richard F.; Edelstein, Fred

    1989-01-01

    Heat-pipe assembly operates as evaporator or as condenser. New heat exchanger incorporates important improvements over previous designs. By adding reservoir to primary loop, locating ultrasonic liquid-level sensors on reservoir rather than directly on one of heat pipes, and revising control logic, uneven distribution of flow among heat pipes and erroneous behavior of valves eliminated.

  12. Active heat exchange system development for latent heat thermal energy storage

    NASA Astrophysics Data System (ADS)

    Lefrois, R. T.

    1980-03-01

    Alternative mechanizations of active heat exchange concepts were analyzed for use with heat of fusion Phase Change Materials (PCM's) in the temperature range of 250 C to 350 C for solar and conventional power plant applications. Over 24 heat exchange concepts were reviewed, and eight were selected for detailed assessment. Two candidates were chosen for small-scale experimentation: a coated tube and shell that exchanger, and a direct contact reflux boiler. A dilute eutectic mixture of sodium nitrate and sodium hydroxide was selected as the PCM from over fifty inorganic salt mixtures investigated. Preliminary experiments with various tube coatings indicated that a nickel or chrome plating of Teflon or Ryton coating had promise of being successful. An electroless nickel plating was selected for further testing. A series of tests with nickel-plated heat transfer tubes showed that the solidifying sodium nitrate adhered to the tubes and the experiment failed to meet the required discharge heat transfer rate of 10 kW(t). Testing of the reflux boiler is under way.

  13. Active heat exchange system development for latent heat thermal energy storage

    NASA Technical Reports Server (NTRS)

    Lefrois, R. T.

    1980-01-01

    Alternative mechanizations of active heat exchange concepts were analyzed for use with heat of fusion Phase Change Materials (PCM's) in the temperature range of 250 C to 350 C for solar and conventional power plant applications. Over 24 heat exchange concepts were reviewed, and eight were selected for detailed assessment. Two candidates were chosen for small-scale experimentation: a coated tube and shell that exchanger, and a direct contact reflux boiler. A dilute eutectic mixture of sodium nitrate and sodium hydroxide was selected as the PCM from over fifty inorganic salt mixtures investigated. Preliminary experiments with various tube coatings indicated that a nickel or chrome plating of Teflon or Ryton coating had promise of being successful. An electroless nickel plating was selected for further testing. A series of tests with nickel-plated heat transfer tubes showed that the solidifying sodium nitrate adhered to the tubes and the experiment failed to meet the required discharge heat transfer rate of 10 kW(t). Testing of the reflux boiler is under way.

  14. Gas hydrate growth morphology outside of horizontal heat transfer tube

    NASA Astrophysics Data System (ADS)

    Xie, Yingming; Guo, Kaihua; Liang, Deqing; Fan, Shuanshi; Gu, Jianming

    2005-03-01

    Visual observation of HCFC141b gas hydrate growth process outside of a horizontal heat transfer tube was done on a visual apparatus of gas hydrate reaction system. Growth processes of two situations (with, or without sodium dodecyl sulfate (SDS)) were observed, their growth morphology were compared and explained with the theory of surface free energy. During the experiment process, phenomenon of gas hydrate fast nucleation from melting ice was found and explained with Zhou & Sloan's hypothesis qualitatively. From the experiment results, it was found that gas hydrate formed in the liquid HCFC141b phase along the heat transfer tube in a system with SDS (SDS water solution-liquid HCFC141b system), while along the glass in a system without SDS (distilled water-liquid HCFC141b system), so the formation heat of gas hydrate can be absorbed more quickly in a system with SDS than in a system without SDS, which lead to a more quick growth rate. According to the above research, some suggestions were presented on the designation of heat exchanger and reaction materials for the gas hydrate indirect-contact cool storage system.

  15. Heat Exchanger Lab for Chemical Engineering Undergraduates

    ERIC Educational Resources Information Center

    Rajala, Jonathan W.; Evans, Edward A.; Chase, George G.

    2015-01-01

    Third year chemical engineering undergraduate students at The University of Akron designed and fabricated a heat exchanger for a stirred tank as part of a Chemical Engineering Laboratory course. The heat exchanger portion of this course was three weeks of the fifteen week long semester. Students applied concepts of scale-up and dimensional…

  16. Condensing heat exchangers for maximum boiler efficiency

    SciTech Connect

    Johnson, D.W.; DiVitto, J.G.; Rakocy, M.E.

    1994-12-31

    Until now, boiler efficiency has been limited due to the minimum temperature allowed at the stack. Heat lost up the stack was in exchange for keeping the flue gas temperature above the water vapor dew point. If water vapor was allowed to condense out, rapid deterioration, due to acid corrosion, of the outlet duct and stack would result. With the development of the condensing heat exchanger, boiler efficiency can now exceed 90%. Approximately 1% gain in boiler efficiency can be expected for every 40 F (4.5 C) reduction in flue gas stack temperature. In the CHX{reg_sign} condensing heat exchanger, all gas wetted surfaces are covered with DuPont Teflon{reg_sign}. The Teflon covered heat exchanger surfaces are impervious to all acids normally resulting from the combustion of fossil fuels. This allows the flue gas to be cooled to below the water vapor dew point with no subsequent corrosion of the heat exchanger surfaces.

  17. Capillary pumped loop body heat exchanger

    NASA Technical Reports Server (NTRS)

    Swanson, Theodore D. (Inventor); Wren, deceased, Paul (Inventor)

    1998-01-01

    A capillary pumped loop for transferring heat from one body part to another body part, the capillary pumped loop comprising a capillary evaporator for vaporizing a liquid refrigerant by absorbing heat from a warm body part, a condenser for turning a vaporized refrigerant into a liquid by transferring heat from the vaporized liquid to a cool body part, a first tube section connecting an output port of the capillary evaporator to an input of the condenser, and a second tube section connecting an output of the condenser to an input port of the capillary evaporator. A wick may be provided within the condenser. A pump may be provided between the second tube section and the input port of the capillary evaporator. Additionally, an esternal heat source or heat sink may be utilized.

  18. Fuel delivery system including heat exchanger means

    NASA Technical Reports Server (NTRS)

    Coffinberry, G. A. (Inventor)

    1978-01-01

    A fuel delivery system is presented wherein first and second heat exchanger means are each adapted to provide the transfer of heat between the fuel and a second fluid such as lubricating oil associated with the gas turbine engine. Valve means are included which are operative in a first mode to provide for flow of the second fluid through both first and second heat exchange means and further operative in a second mode for bypassing the second fluid around the second heat exchanger means.

  19. Improved ceramic heat exchanger materials

    NASA Technical Reports Server (NTRS)

    Rauch, H. W.

    1980-01-01

    The development and evaluation of materials for potential application as heat exchanger structures in automotive gas turbine engines is discussed. Test specimens in the form of small monolithic bars were evaluated for thermal expansion and dimensional stability before and after exposure to sea salt and sulfuric acid, followed by short and long term cycling at temperatures up to 1200 C. The material finally selected, GE-7808, consists of the oxides, ZrO2-MgO-Al2O3-S1O2, and is described generically as ZrMAS. The original version was based on a commercially available cordierite (MAS) frit. However, a clay/talc mixture was demonstrated to be a satisfactory very low cost source of the cordierite (MAS) phase. Several full size honeycomb regenerator cores, about 10.2 cm thick and 55 cm diameter were fabricated from both the frit and mineral versions of GE-7808. The honeycomb cells in these cores had rectangular dimensions of about 0.5 mm x 2.5 mm and a wall thickness of approximately 0.2 mm. The test data show that GE-7808 is significantly more stable at 1100 C in the presence of sodium than the aluminosilicate reference materials. In addition, thermal exposure up to 1100 C, with and without sodium present, results in essentially no change in thermal expansion of GE-7808.

  20. Flux Tube Oscillations and Coronal Heating

    NASA Astrophysics Data System (ADS)

    Sobouti, Y.; Karami, K.; Nasiri, S.

    2003-05-01

    Wave transmission in low beta magnetic flux tubes has, mathematically, the same structure as the propagation of electromagnetic waves in optical fibers. In both cases the problem is reducible to a single wave equation for the longitudinal component of the perturbed field along the fiber/tube axis. We derive this equation, solve the dispersion relation associated with it, and assign three wave numbers to each mode. In cylindrical coordinates (r, phi, z), for a given phi-wave number, the plane of the r- and z- wave numbers is divided into one ``mode zone" in which each grid point is a possible mode of the system and one ``forbidden zone" in which no mode may dwell. The cutoff line, the boundary of the two zones, is given both analytically and numerically. Next we introduce weak resistive and viscous dissipation to the system, solve for the decay time of each mode and for the densities of heat generation rates by each dissipative process. The two densities have identical spatial dependencies, but different magnitudes. The resistive heat rate is inversely proportional to the Lundquist number, S, and the viscous one to the Reynolds number, R. The time decay exponent is proportional to the sum (1/S + 1/R).

  1. Heat exchanger device and method for heat removal or transfer

    SciTech Connect

    Koplow, Jeffrey P

    2015-03-24

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  2. Heat exchanger device and method for heat removal or transfer

    SciTech Connect

    Koplow, Jeffrey P.

    2015-12-08

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  3. Heat exchanger device and method for heat removal or transfer

    SciTech Connect

    Koplow, Jeffrey P

    2013-12-10

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  4. Heat exchanger device and method for heat removal or transfer

    DOEpatents

    Koplow, Jeffrey P.

    2012-07-24

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  5. Heat-transfer tests of aqueous ethylene glycol solutions in an electrically heated tube

    NASA Technical Reports Server (NTRS)

    Bernardo, Everett; Eian, Carroll S

    1945-01-01

    As part of an investigation of the cooling characteristics of liquid-cooled engines, tests were conducted with an electrically heated single-tube heat exchanger to determine the heat-transfer characteristics of an-e-2 ethylene glycol and other ethylene glycol-water mixtures. Similar tests were conducted with water and commercial butanol (n-butyl alcohol) for check purposes. The results of tests conducted at an approximately constant liquid-flow rate of 0.67 pound per second (Reynolds number, 14,500 to 112,500) indicate that at an average liquid temperature 200 degrees f, the heat-transfer coefficients obtained using water, nominal (by volume) 30 percent-70 percent and 70 percent-30 percent glycol-water mixtures are approximately 3.8, 2.8, and 1.4 times higher, respectively, than the heat-transfer coefficients obtained using an-e-2 ethylene glycol.

  6. Phase Change Material Heat Exchanger Life Test

    NASA Technical Reports Server (NTRS)

    Lillibridge, Sean; Stephan, Ryan; Lee, Steve; He, Hung

    2008-01-01

    Low Lunar Orbit (LLO) poses unique thermal challenges for the orbiting space craft, particularly regarding the performance of the radiators. The emitted infrared (IR) heat flux from the lunar surface varies drastically from the light side to the dark side of the moon. Due to the extremely high incident IR flux, especially at low beta angles, a radiator is oftentimes unable to reject the vehicle heat load throughout the entire lunar orbit. One solution to this problem is to implement Phase Change Material (PCM) Heat Exchangers. PCM Heat Exchangers act as a "thermal capacitor," storing thermal energy when the radiator is unable to reject the required heat load. The stored energy is then removed from the PCM heat exchanger when the environment is more benign. Because they do not use an expendable resource, such as the feed water used by sublimators and evaporators, PCM Heat Exchangers are ideal for long duration Low Lunar Orbit missions. The Advanced Thermal Control project at JSC is completing a PCM heat exchanger life test to determine whether further technology development is warranted. The life test is being conducted on four nPentadecane, carbon filament heat exchangers. Fluid loop performance, repeatability, and measurement of performance degradation over 2500 melt-freeze cycles will be performed and reported in the current document.

  7. Heat exchanger selection and design analyses for metal hydride heat pump systems

    SciTech Connect

    Mazzucco, Andrea; Voskuilen, Tyler G.; Waters, Essene L.; Pourpoint, Timothee L.; Rokni, Masoud

    2016-01-01

    This paper presents a design analysis for the development of highly efficient heat exchangers within stationary metal hydride heat pumps. The design constraints and selected performance criteria are applied to three representative heat exchangers. The proposed thermal model can be applied to select the most efficient heat exchanger design and provides outcomes generally valid in a pre-design stage. Heat transfer effectiveness is the principal performance parameter guiding the selection analysis, the results of which appear to be mildly (up to 13%) affected by the specific Nusselt correlation used. The thermo-physical properties of the heat transfer medium and geometrical parameters are varied in the sensitivity analysis, suggesting that the length of independent tubes is the physical parameter that influences the performance of the heat exchangers the most. The practical operative regions for each heat exchanger are identified by finding the conditions over which the heat removal from the solid bed enables a complete and continuous hydriding reaction. The most efficient solution is a design example that achieves the target effectiveness of 95%.

  8. The influence of a radiated heat exchanger surface on heat transfer

    NASA Astrophysics Data System (ADS)

    Morel, Sławomir

    2015-09-01

    The experiment leads to establish the influence of radiated surface development heat exchangers on the values of heat flux transferred with water flowing through the exchangers and placed in electric furnace chamber. The values of emissivity coefficients are given for the investigated metal and ceramic coatings. Analytical calculations have been made for the effect of the heating medium (flame) - uncoated wall and then heating medium (flame) - coated wall reciprocal emissivity coefficients. Analysis of the values of exchanged heat flux were also realized. Based on the measurement results for the base coating properties, these most suitable for spraying the walls of furnaces and heat exchangers were selected, and determined by the intensification of heat exchange effect. These coatings were used to spray the walls of a laboratory waste-heat boiler, and then measurements of fluxes of heat absorbed by the cooling water flowing through the boiler tubes covered with different type coatings were made. Laboratory tests and calculations were also confirmed by the results of full-scale operation on the metallurgical equipment.

  9. Heat exchanger selection and design analyses for metal hydride heat pump systems

    DOE PAGES

    Mazzucco, Andrea; Voskuilen, Tyler G.; Waters, Essene L.; Pourpoint, Timothee L.; Rokni, Masoud

    2016-01-01

    This paper presents a design analysis for the development of highly efficient heat exchangers within stationary metal hydride heat pumps. The design constraints and selected performance criteria are applied to three representative heat exchangers. The proposed thermal model can be applied to select the most efficient heat exchanger design and provides outcomes generally valid in a pre-design stage. Heat transfer effectiveness is the principal performance parameter guiding the selection analysis, the results of which appear to be mildly (up to 13%) affected by the specific Nusselt correlation used. The thermo-physical properties of the heat transfer medium and geometrical parameters aremore » varied in the sensitivity analysis, suggesting that the length of independent tubes is the physical parameter that influences the performance of the heat exchangers the most. The practical operative regions for each heat exchanger are identified by finding the conditions over which the heat removal from the solid bed enables a complete and continuous hydriding reaction. The most efficient solution is a design example that achieves the target effectiveness of 95%.« less

  10. Analysis of a Flooded Heat Exchanger

    ERIC Educational Resources Information Center

    Fink, Aaron H.; Luyben, William L.

    2015-01-01

    Flooded heat exchangers are often used in industry to reduce the required heat-transfer area and the size of utility control valves. These units involve a condensing vapor on the hot side that accumulates as a liquid phase in the lower part of the vessel. The heat transfer occurs mostly in the vapor space, but the condensate becomes somewhat…

  11. Use of the exergy concept for design improvement of heat exchangers and heat exchanger networks

    SciTech Connect

    Ranasinghe, J.

    1989-01-01

    The second law of thermodynamics, through the exergy concept, allows us to quantify and rationally coat the consumption of exergy (irreversibility) used to drive the heat exchange process and the effluent losses of exergy in a heat exchanger. For systems with a network of heat exchangers, the exergy concept recognizes that properly integrated heat pumps reduce the heat transfer irreversibility; this results in reduced utility consumption. Heat engines properly integrated in heat exchanger networks also recover a fraction of the thermodynamic potential destroyed during the heat transfer process and generate power at very high efficiencies. Heat exchanger design conditions are characterized and potential trade-off options discussed. A modification to the irreversibility minimization method is proposed next, and the proposed method gives more realistic guide posts for heat exchangers, compared to the corresponding guide posts obtained from present methods. This thesis also proposes a method to obtain the irreversibility cost coefficients for heat exchangers residing in complex systems. The application of the modified irreversibility method proposed here, and the thermoeconomic method, are illustrated by optimizing an emerging technology ceramic heat exchanger residing in a complex power plant. A method based on the exergy concept is developed to recognize the potential for improvement of processes with process integrated heat pumps and heat engines. Once potential processes have been identified, economically optimum load and level of integration have to be determined. The method of formulating the economic optimization problem is presented, and bounds for some design variables are finally developed.

  12. Fast reactor power plant design having heat pipe heat exchanger

    DOEpatents

    Huebotter, P.R.; McLennan, G.A.

    1984-08-30

    The invention relates to a pool-type fission reactor power plant design having a reactor vessel containing a primary coolant (such as liquid sodium), and a steam expansion device powered by a pressurized water/steam coolant system. Heat pipe means are disposed between the primary and water coolants to complete the heat transfer therebetween. The heat pipes are vertically oriented, penetrating the reactor deck and being directly submerged in the primary coolant. A U-tube or line passes through each heat pipe, extended over most of the length of the heat pipe and having its walls spaced from but closely proximate to and generally facing the surrounding walls of the heat pipe. The water/steam coolant loop includes each U-tube and the steam expansion device. A heat transfer medium (such as mercury) fills each of the heat pipes. The thermal energy from the primary coolant is transferred to the water coolant by isothermal evaporation-condensation of the heat transfer medium between the heat pipe and U-tube walls, the heat transfer medium moving within the heat pipe primarily transversely between these walls.

  13. Fast reactor power plant design having heat pipe heat exchanger

    DOEpatents

    Huebotter, Paul R.; McLennan, George A.

    1985-01-01

    The invention relates to a pool-type fission reactor power plant design having a reactor vessel containing a primary coolant (such as liquid sodium), and a steam expansion device powered by a pressurized water/steam coolant system. Heat pipe means are disposed between the primary and water coolants to complete the heat transfer therebetween. The heat pipes are vertically oriented, penetrating the reactor deck and being directly submerged in the primary coolant. A U-tube or line passes through each heat pipe, extended over most of the length of the heat pipe and having its walls spaced from but closely proximate to and generally facing the surrounding walls of the heat pipe. The water/steam coolant loop includes each U-tube and the steam expansion device. A heat transfer medium (such as mercury) fills each of the heat pipes. The thermal energy from the primary coolant is transferred to the water coolant by isothermal evaporation-condensation of the heat transfer medium between the heat pipe and U-tube walls, the heat transfer medium moving within the heat pipe primarily transversely between these walls.

  14. Heat Exchanger Support Bracket Design Calculations

    SciTech Connect

    Rucinski, Russ; /Fermilab

    1995-01-12

    This engineering note documents the design of the heat exchanger support brackets. The heat exchanger is roughly 40 feet long, 22 inches in diameter and weighs 6750 pounds. It will be mounted on two identical support brackets that are anchored to a concrete wall. The design calculations were done for one bracket supporting the full weight of the heat exchanger, rounded up to 6800 pounds. The design follows the American Institute of Steel Construction (AISC) Manual of steel construction, Eighth edition. All calculated stresses and loads on welds were below allowables.

  15. Electrostatic enhancement of heat transfer in gas-to-gas heat exchangers

    NASA Astrophysics Data System (ADS)

    Ohadi, M. M.

    1991-06-01

    Basic study of electrohydrodynamic (EHD) enhancement of heat transfer in heat exchangers was the subject of an investigation. The author's efforts over the three-year project time period can be categorized into three consecutive phases. In phase 1, EHD heat transfer enhancements and pressure drop characteristics for conventional pipe flows as a function of electric field potential, field polarity, number of electrodes (single or double configuration), and flow regime (Reynolds number ranging from fully laminar to fully turbulent conditions) were studied. Study of heat transfer enhancements and pressure drop characteristics in a shell-and-tube, gas-to-gas heat exchanger were performed in Phase 2 of the project. To address the applicability of the EHD technique under operating conditions of gas-fired equipment, the role of various working fluid properties were studied in Phase 3 of the project. Specifically, effects of working fluid humidity, temperature, pressure, and impurity level on the magnitude and nature of the EHD heat transfer enhancements were studied. A maximum of 322 percent heat transfer enhancement with only 112 percent increase in pressure drops was achieved under simultaneous excitation of the tube and shell sides of the heat exchanger in the study. With optimized electric and flow field parameters, much higher enhancements can be expected.

  16. Horizontal Heat Exchanger Design and Analysis for Passive Heat Removal Systems

    SciTech Connect

    Vierow, Karen

    2005-08-29

    This report describes a three-year project to investigate the major factors of horizontal heat exchanger performance in passive containment heat removal from a light water reactor following a design basis accident LOCA (Loss of Coolant Accident). The heat exchanger studied in this work may be used in advanced and innovative reactors, in which passive heat removal systems are adopted to improve safety and reliability The application of horizontal tube-bundle condensers to passive containment heat removal is new. In order to show the feasibility of horizontal heat exchangers for passive containment cooling, the following aspects were investigated: 1. the condensation heat transfer characteristics when the incoming fluid contains noncondensable gases 2. the effectiveness of condensate draining in the horizontal orientation 3. the conditions that may lead to unstable condenser operation or highly degraded performance 4. multi-tube behavior with the associated secondary-side effects This project consisted of two experimental investigations and analytical model development for incorporation into industry safety codes such as TRAC and RELAP. A physical understanding of the flow and heat transfer phenomena was obtained and reflected in the analysis models. Two gradute students (one funded by the program) and seven undergraduate students obtained research experience as a part of this program.

  17. Structural and preliminary thermal performance testing of a pressure activated contact heat exchanger

    NASA Technical Reports Server (NTRS)

    Lee, C. Y.; Christian, E. L.; Wohlwend, J. W.; Parish, R. C.

    1987-01-01

    A contact heat exchanger concept is being developed for use onboard Space Station as an interface device between external thermal bus and pressurized modules. The concept relies on mechanical contact activated by the fluid pressure inside thin-walled tubes. Structural testings were carried out to confirm the technology feasibility of using such thin-walled tubes. The test results also verified the linear elastic stress analysis which was used to predict the tube mechanical behaviors. A preliminary thermal testing was also performed with liquid Freon-11 flowing inside tubes and heat being supplied by electrical heating from the bottom of the contact heat exchanger baseplate. The test results showed excellent agreement of test data with analytical prediction for all thermal resistances except for the two-phase flow characteristics. Testing with two-phase flow inside tubes will, however, be performed on the NASA-JSC test bed.

  18. Mixed convection laminar flow and heat transfer of liquids in horizontal internally finned tubes

    SciTech Connect

    Shome, B.

    1998-01-01

    Energy and material savings, as well as economic incentives, have led to concentrated efforts over the past several decades in the field of heat transfer enhancement to produce more efficient and compact heat exchangers. Internally finned tubes are widely used for heat transfer enhancement, particularly in chemical process and petroleum industries. A finned tube heat exchanger with optimum geometry could offer 35--40% increase in heat duty for equal pumping power and size over a smooth tube heat exchanger or a comparable decrease in the heat exchanger size for a given heat duty. Developing mixed convection flow in internally finned tubes with variable viscosity was numerically investigated for a fin geometry range of 8 {le} N {le} 24, 0.1 {le} H {le} 0.3 and an operating condition range of 50 {le} Pr{sub in} {le} 1,250, 0 {le} Ra{sub in} {le} 10{sup 7}, and 0 {le} q{sub w}d/k{sub in} {le} 2,000. The numerical model was validated by comparison with existing numerical and experimental data. Internal finning was found to produce a complex two-cell, buoyancy-induced vortex structure. The results show that coring (retarded velocity in the interfin region) leads to poor heat transfer performance of tubes with large numbers of fins or with tall fins. The overall results indicated that large enhancement in the heat transfer can be obtained in the entrance region. Furthermore, variable viscosity effects are seen to have a pronounced effect on the friction factor and Nusselt number predictions.

  19. Natural convection heat exchangers for solar water heating systems. Technical progress report, May 15, 1996--July 14, 1996

    SciTech Connect

    Davidson, J.H.

    1998-06-01

    This progress report very briefly summarizes study results and includes an experimental plan developed for the fundamental study of heat transfer in thermosyphon side-arm heat exchangers. The study will investigate the influence of the Reynolds and Grashof numbers on the thermosyphon flow side of the heat exchanger, and the influence of the flow rate on the forced flow side of the heat exchanger. Detailed temperature, flow rate, and pressure data will be obtained for four, seven, and nine tube-in-shell heat exchanger designs. Correlations will be developed for the heat transfer and friction coefficients, and a semi-empirical model will be developed to predict the performance of thermosyphon heat exchangers in solar water heaters.

  20. Numerical simulation of fluid flow and heat transfer in enhanced copper tube

    NASA Astrophysics Data System (ADS)

    Rahman, M. M.; Zhen, T.; Kadir, A. K.

    2013-06-01

    Inner grooved tube is enhanced with grooves by increasing the inner surface area. Due to its high efficiency of heat transfer, it is used widely in power generation, air conditioning and many other applications. Heat exchanger is one of the example that uses inner grooved tube to enhance rate heat transfer. Precision in production of inner grooved copper tube is very important because it affects the tube's performance due to various tube parameters. Therefore, it is necessary to carry out analysis in optimizing tube performance prior to production in order to avoid unnecessary loss. The analysis can be carried out either through experimentation or numerical simulation. However, experimental study is too costly and takes longer time in gathering necessary information. Therefore, numerical simulation is conducted instead of experimental research. Firstly, the model of inner grooved tube was generated using SOLIDWORKS. Then it was imported into GAMBIT for healing, followed by meshing, boundary types and zones settings. Next, simulation was done in FLUENT where all the boundary conditions are set. The simulation results were observed and compared with published experimental results. It showed that heat transfer enhancement in range of 649.66% to 917.22% of inner grooved tube compared to plain tube.

  1. Cyclic high temperature heat storage using borehole heat exchangers

    NASA Astrophysics Data System (ADS)

    Boockmeyer, Anke; Delfs, Jens-Olaf; Bauer, Sebastian

    2016-04-01

    The transition of the German energy supply towards mainly renewable energy sources like wind or solar power, termed "Energiewende", makes energy storage a requirement in order to compensate their fluctuating production and to ensure a reliable energy and power supply. One option is to store heat in the subsurface using borehole heat exchangers (BHEs). Efficiency of thermal storage is increasing with increasing temperatures, as heat at high temperatures is more easily injected and extracted than at temperatures at ambient levels. This work aims at quantifying achievable storage capacities, storage cycle times, injection and extraction rates as well as thermal and hydraulic effects induced in the subsurface for a BHE storage site in the shallow subsurface. To achieve these aims, simulation of these highly dynamic storage sites is performed. A detailed, high-resolution numerical simulation model was developed, that accounts for all BHE components in geometrical detail and incorporates the governing processes. This model was verified using high quality experimental data and is shown to achieve accurate simulation results with excellent fit to the available experimental data, but also leads to large computational times due to the large numerical meshes required for discretizing the highly transient effects. An approximate numerical model for each type of BHE (single U, double U and coaxial) that reduces the number of elements and the simulation time significantly was therefore developed for use in larger scale simulations. The approximate numerical model still includes all BHE components and represents the temporal and spatial temperature distribution with a deviation of less than 2% from the fully discretized model. Simulation times are reduced by a factor of ~10 for single U-tube BHEs, ~20 for double U-tube BHEs and ~150 for coaxial BHEs. This model is then used to investigate achievable storage capacity, injection and extraction rates as well as induced effects for

  2. Transient analysis of containment heat removal at Prairie Island with boiling in the fan coil tubes

    SciTech Connect

    Elicson, T.; Fraser, B.; Anderson, D.; Thomas, S.

    1996-12-31

    An analysis has been performed to determine the equilibrium cooling water flow rates and heat removal rates through the Prairie Island Nuclear Generating Plant containment fan coil units (CFCUs) under postulated accident conditions which leads to boiling in the CFCUs. Key components of the analysis include a detailed fan coil heat exchanger model, mass and energy conservation in the cooling tubes, two-phase flow effects on heat transfer and pressure drop, and pipe network modeling.

  3. Analysis and test of a breadboard cryogenic hydrogen/Freon heat exchanger

    NASA Technical Reports Server (NTRS)

    Desjardins, L. F.; Hooper, J.

    1973-01-01

    System studies required to verify a tube-in-tube cryogenic heat exchanger as optimum for the space shuttle mission are described. Design of the optimum configuration, which could be fabricated from commercially available hardware, is discussed. Finally, testing of the proposed configuration with supercritical hydrogen and Freon 21 is discussed and results are compared with thermal and dynamic analysis.

  4. ASME code considerations for the compact heat exchanger

    SciTech Connect

    Nestell, James; Sham, Sam

    2015-08-31

    . Classic shell and tube designs will be large and costly, and may only be appropriate in steam generator service in the SHX where boiling inside the tubes occurs. For other energy conversion systems, all of these features can be met in a compact heat exchanger design. This report will examine some of the ASME Code issues that will need to be addressed to allow use of a Code-qualified compact heat exchanger in IHX or SHX nuclear service. Most effort will focus on the IHX, since the safety-related (Class A) design rules are more extensive than those for important-to-safety (Class B) or commercial rules that are relevant to the SHX.

  5. Stirling Engine With Radial Flow Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Vitale, N.; Yarr, George

    1993-01-01

    Conflict between thermodynamical and structural requirements resolved. In Stirling engine of new cylindrical configuration, regenerator and acceptor and rejector heat exchangers channel flow of working gas in radial direction. Isotherms in regenerator ideally concentric cylinders, and gradient of temperature across regenerator radial rather than axial. Acceptor and rejector heat exchangers located radially inward and outward of regenerator, respectively. Enables substantial increase in power of engine without corresponding increase in diameter of pressure vessel.

  6. Joule-Thomson expander and heat exchanger

    NASA Technical Reports Server (NTRS)

    Norman, R. H.

    1976-01-01

    The Joule-Thomson Expander and Heat Exchanger Program was initiated to develop an assembly (JTX) which consists of an inlet filter, counterflow heat exchanger, Joule-Thomson expansion device, and a low pressure jacket. The program objective was to develop a JTX which, when coupled to an open cycle supercritical helium refrigerating system (storage vessel), would supply superfluid helium (He II) at 2 K or less for cooling infrared detectors.

  7. Measuring Heat-Exchanger Water Leakage

    NASA Technical Reports Server (NTRS)

    Zampiceni, J.

    1986-01-01

    Water leakage in heat exchanger measured directly with help of electroytic hygrometer. In new technique, flow of nitrogen gas set up in one loop of heat exchanger. Other loop filled with water under pressure. Water concentration produced by leakage of water into nitrogen flow measured by hygrometer. New measurement method determines water concentrations up to 2,000 parts per million with accuracy of +/- 5 percent.

  8. Ceramic heat exchangers: Manufacturing techniques and performance

    NASA Astrophysics Data System (ADS)

    Merrigan, M. A.; Sandstrom, D. J.

    1981-05-01

    The objective of the ceramic heat pipe program being conducted at Los Alamos is demonstration of the practical feasibility of this technology for the solution of severe high temperature recuperation functions. Ceramic heat pipe recuperators were theoretically shown to offer distinct advantages over conventional ceramic heat exchangers from the standpoint of efficiency of heat recuperation and economics. The main stumbling block to their widespread utilization is related to the problems of materials for construction and the details of fabrication and assembly. The performance objectives of ceramic heat pipes and some aspects of the materials technology program aimed at solving the problem of economic ceramic heat pipe fabrication are described.

  9. Heat transfer from oriented heat exchange areas

    NASA Astrophysics Data System (ADS)

    Vantuch, Martin; Huzvar, Jozef; Kapjor, Andrej

    2014-03-01

    This paper deals with the transfer of heat-driven heat transfer surface area in relation to the construction of the criterion equation for "n" horizontal pipe one about another. On the bases of theoretical models have been developed for calculating the thermal performance of natural convection by Churilla and Morgan, for various pipe diameters and temperatures. These models were compared with models created in CFD-Fluent Ansys the same boundary conditions. The aim of the analyse of heat and fluxional pipe fields "n" pipes one about another at natural convection is the creation of criterion equation on the basis of which the heat output of heat transfer from pipe oriented areas one above another with given spacing could be quantified. At presence a sum of criterion equations exists for simple geometrical shapes of individual oriented geometrical areas but the criterion equation which would consider interaction of fluxional field generated by free convection from multiple oriented areas is not mentioned in standardly accessible technical literature and other magazine publications.

  10. Do Not Burn Your Airway Bridge: A Technique to Safely Exchange a Tracheostomy Tube for a Tracheal Tube.

    PubMed

    Patiño, Miguel Alejandro; Truong, Dam-Thuy; Truong, Angela; Cata, Juan Pablo

    2016-10-01

    Tracheostomy is one of the most ancient and commonly performed surgical procedures. When tracheostomized patients require a subsequent intervention, it is usually necessary to exchange the tracheostomy tube for a tracheal tube, which can be dangerous. These potential complications may be overlooked or underestimated by the anesthesia providers. An inability to ventilate the patient and replace the tube after removal of a fresh tracheostomy tube can escalate rapidly to a life-threatening crisis. We present a case in which an airway exchange catheter was used to safely replace a tracheostomy tube with a tracheal tube in a patient with a fresh tracheostomy. PMID:27467904

  11. An Experimental Study of Transient Heat Transfer Characteristics of an Evaporator Using an Internally Grooved Tube

    NASA Astrophysics Data System (ADS)

    Koyama, Shigeru; Inoue, Norihiro; Fujii, Tetsu

    Transient characteristics of an evaporator installed in a vapor compression heat pump system using R 22 as a working fluid have been experimentally investigated in the case of step change in the inlet refrigerant flow rate. The test evaporator is a double-tube heat exchanger in which the refrigerant flows inside the inner tube and the heating water flows counter currently in the surrounding annulus. The inner tube is an internally grooved copper tube of a 9.52 mm o.d. and an 8.72 mm mean i.d. The refrigerant flow rate was regulated by the expansion valve. The results are: (1) The transient change of local refrigerant flow pattern was observed and graphically demonstrated. (2) The changes of inlet refrigerant flow rate, local vapor pressure, local wall temperature and local heating water temperature were measured. (3) The local values of heat exchange rate, coefficient of evaporation heat transfer, vapor quality, void fraction, mean density and refrigerant flow rate were evaluated by solving unsteady energy equation of heating water and unsteady continuity and energy equations of refrigerant using the measured values mentioned above. (4) The local hold up of refrigerant changes corresponding to the change of refrigerant flow rate. (5) In the case of step decrease, the appearance of maximum values of mean density in the evaporation region corresponds to the minimum values of heat exchange rate, vapor quality and void fraction in 10 to 20 sec. after step change. (6) In the case of step increase, the earlier changes in wall temperature, heating water temperature and heat exchange rate at the more upper stream correspond to the shift of the dry out point from the upper to lower stream. (7) Dynamic stability time in the case of the step increase is longer than in the case of the step decrease.

  12. Liquid Salt Heat Exchanger Technology for VHTR Based Applications

    SciTech Connect

    Anderson, Mark; Sridhara, Kumar; Allen, Todd; Peterson, Per

    2012-10-11

    The objective of this research is to evaluate performance of liquid salt fluids for use as a heat carrier for transferring high-temperature process heat from the very high-temperature reactor (VHTR) to chemical process plants. Currently, helium is being considered as the heat transfer fluid; however, the tube size requirements and the power associated with pumping helium may not be economical. Recent work on liquid salts has shown tremendous potential to transport high-temperature heat efficiently at low pressures over long distances. This project has two broad objectives: To investigate the compatibility of Incoloy 617 and coated and uncoated SiC ceramic composite with MgCl2-KCl molten salt to determine component lifetimes and aid in the design of heat exchangers and piping; and, To conduct the necessary research on the development of metallic and ceramic heat exchangers, which are needed for both the helium-to-salt side and salt-to-process side, with the goal of making these heat exchangers technologically viable. The research will consist of three separate tasks. The first task deals with material compatibility issues with liquid salt and the development of techniques for on-line measurement of corrosion products, which can be used to measure material loss in heat exchangers. Researchers will examine static corrosion of candidate materials in specific high-temperature heat transfer salt systems and develop an in situ electrochemical probe to measure metallic species concentrations dissolved in the liquid salt. The second task deals with the design of both the intermediate and process side heat exchanger systems. Researchers will optimize heat exchanger design and study issues related to corrosion, fabrication, and thermal stresses using commercial and in-house codes. The third task focuses integral testing of flowing liquid salts in a heat transfer/materials loop to determine potential issues of using the salts and to capture realistic behavior of the salts in a

  13. High effectiveness contour matching contact heat exchanger

    NASA Technical Reports Server (NTRS)

    Blakely, Robert L. (Inventor); Roebelen, George J., Jr. (Inventor); Davenport, Arthur K. (Inventor)

    1988-01-01

    There is a need in the art for a heat exchanger design having a flexible core providing contour matching capabilities, which compensates for manufacturing tolerance and distortion buildups, and which accordingly furnishes a relatively uniform thermal contact conductance between the core and external heat sources under essentially all operating conditions. The core of the heat exchanger comprises a top plate and a bottom plate, each having alternate rows of pins attached. Each of the pins fits into corresponding tight-fitting recesses in the opposite plate.

  14. Observer-based monitoring of heat exchangers.

    PubMed

    Astorga-Zaragoza, Carlos-Manuel; Alvarado-Martínez, Víctor-Manuel; Zavala-Río, Arturo; Méndez-Ocaña, Rafael-Maxim; Guerrero-Ramírez, Gerardo-Vicente

    2008-01-01

    The goal of this work is to provide a method for monitoring performance degradation in counter-flow double-pipe heat exchangers. The overall heat transfer coefficient is estimated by an adaptive observer and monitored in order to infer when the heat exchanger needs preventive or corrective maintenance. A simplified mathematical model is used to synthesize the adaptive observer and a more complex model is used for simulation. The reliability of the proposed method was demonstrated via numerical simulations and laboratory experiments with a bench-scale pilot plant. PMID:17706652

  15. Phase Change Material Heat Exchanger Life Test

    NASA Technical Reports Server (NTRS)

    Lillibridge, Sean; Stephan, Ryan

    2009-01-01

    Low Lunar Orbit (LLO) poses unique thermal challenges for the orbiting space craft, particularly regarding the performance of the radiators. The IR environment of the space craft varies drastically from the light side to the dark side of the moon. The result is a situation where a radiator sized for the maximal heat load in the most adverse situation is subject to freezing on the dark side of the orbit. One solution to this problem is to implement Phase Change Material (PCM) Heat Exchangers. PCM Heat Exchangers act as a "thermal capacitor," storing thermal energy when there is too much being produced by the space craft to reject to space, and then feeding that energy back into the thermal loop when conditions are more favorable. Because they do not use an expendable resource, such as the feed water used by sublimators and evaporators, PCM Heat Exchangers are ideal for long duration LLO missions. In order to validate the performance of PCM Heat Exchangers, a life test is being conducted on four n-Pentadecane, carbon filament heat exchangers. Fluid loop performance, repeatability, and measurement of performance degradation over 2500 melt-freeze cycles will be performed.

  16. Active heat exchange system development for latent heat thermal energy storage

    NASA Astrophysics Data System (ADS)

    Lefrois, R. T.; Mathur, A. K.

    1980-04-01

    Five tasks to select, design, fabricate, test and evaluate candidate active heat exchanger modules for future applications to solar and conventional utility power plants were discussed. Alternative mechanizations of active heat exchange concepts were analyzed for use with heat of fusion phase change materials (PCMs) in the temperature range of 250 to 350 C. Twenty-six heat exchange concepts were reviewed, and eight were selected for detailed assessment. Two candidates were selected for small-scale experimentation: a coated tube and shell heat exchanger and a direct contact reflux boiler. A dilute eutectic mixture of sodium nitrate and sodium hydroxide was selected as the PCM from over 50 candidate inorganic salt mixtures. Based on a salt screening process, eight major component salts were selected initially for further evaluation. The most attractive major components in the temperature range of 250 to 350 C appeared to be NaNO3, NaNO2, and NaOH. Sketches of the two active heat exchange concepts selected for test are given.

  17. Active heat exchange system development for latent heat thermal energy storage

    NASA Technical Reports Server (NTRS)

    Lefrois, R. T.; Mathur, A. K.

    1980-01-01

    Five tasks to select, design, fabricate, test and evaluate candidate active heat exchanger modules for future applications to solar and conventional utility power plants were discussed. Alternative mechanizations of active heat exchange concepts were analyzed for use with heat of fusion phase change materials (PCMs) in the temperature range of 250 to 350 C. Twenty-six heat exchange concepts were reviewed, and eight were selected for detailed assessment. Two candidates were selected for small-scale experimentation: a coated tube and shell heat exchanger and a direct contact reflux boiler. A dilute eutectic mixture of sodium nitrate and sodium hydroxide was selected as the PCM from over 50 candidate inorganic salt mixtures. Based on a salt screening process, eight major component salts were selected initially for further evaluation. The most attractive major components in the temperature range of 250 to 350 C appeared to be NaNO3, NaNO2, and NaOH. Sketches of the two active heat exchange concepts selected for test are given.

  18. Pressurized-Flat-Interface Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Voss, F. E.; Howell, H. R.; Winkler, R. V.

    1990-01-01

    High thermal conductance obtained without leakage between loops. Heat-exchanger interface enables efficient transfer of heat between two working fluids without allowing fluids to intermingle. Interface thin, flat, and easy to integrate into thermal system. Possible application in chemical or pharmaceutical manufacturing when even trace contamination of process stream with water or other coolant ruins product. Reduces costs when highly corrosive fluids must be cooled or heated.

  19. Experimental investigation of flow and heating in a resonance tube

    NASA Technical Reports Server (NTRS)

    Sarohia, V.; Back, L. H.

    1979-01-01

    Experiments have been performed to determine the basic mechanism of heating in resonance tubes of square section with constant area excited by underexpanded jet flows. The jet flow between the nozzle exit and the tube inlet plays a key role in the performance of a resonance tube. A detailed and systematic investigation of the unsteady complex shock structure in this part of the flow region has led to a better understanding of the fundamental mechanisms associated with the gas heating in such tubes. A study of the effects of tube location in relation to free-jet shock location (without the presence of the resonance tube) has shed further light on the underlying mechanism of sustained oscillations of the flow in a resonance tube.

  20. Development and Testing of a Refractory Millimeter-Wave Absorbent Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Lambot, Thomas; Myrabo, Leik; Murakami, David; Parkin, Kevin

    2014-01-01

    Central to the Millimeter-Wave Thermal Launch System (MTLS) is the millimeter-wave absorbent heat exchanger. We have developed metallic and ceramic variants, with the key challenge being the millimeter-wave absorbent coatings for each. The ceramic heat exchanger came to fruition first, demonstrating for the first time 1800 K peak surface temperatures under illumination by a 110 GHz Gaussian beam. Absorption efficiencies of up to 80 are calculated for mullite heat exchanger tubes and up to 50 are calculated for alumina tubes. These are compared with estimates based on stratified layer and finite element analyses. The problem of how to connect the 1800 K end of the ceramic tubes to a graphite outlet manifold and nozzle is solved by press fitting, or by threading the ends of the ceramic tubes and screwing them into place. The problem of how to connect the ceramic tubes to a metallic or nylon inlet pipe is solved by using soft compliant PTFE and PVC tubes that accommodate thermal deformations of the ceramic tubes during startup and operation. We show the resulting heat exchangers in static tests using argon and helium as propellants.

  1. The application and design of downhole heat exchanger

    SciTech Connect

    Freeston, D.H.; Pan, H.

    1985-01-01

    The direct use of low temperature geothermal fluids is finding increased usage around the world for space heating, air conditioning, etc. For non-artesian wells the conventional means of circulating the hot fluids is by a downhole turbine pump, with the geofluid being either returned to the reservoir or rejected to waste. The latter is the more common, with results, in some cases, of excessive drawdown of the reservoir and consequent environmental problems. The downhole heat exchanger, utilising a single or multiple ''U'' tube, can alleviate the above problems. Experience at Klamath Falls in Oregon, U.S.A., and at Rotorua and Taupo, New Zealand, shows that these devices are capable, given a good permeable reservoir with temperatures around 100C, of delivering up to 1 MW of thermal energy from a conventional shallow well (50 to 200 m). This paper discusses the application of the downhole heat exchanger for space heating using examples from New Zealand and Klamath Falls systems, and reports a recent study on the parameters necessary to achieve an optimum design. The discussion is based on a laboratory model, a computer simulation an full-scale tests on operational downhole heat exchangers in New Zealand.

  2. Deposition of dairy protein-containing fluids on heat exchange surfaces.

    PubMed

    Rakes, P A; Swartzel, K R; Jones, V A

    1986-12-01

    The deposition behavior of milk and dairy protein model systems under turbulent flow conditions (Re > 66,700) was observed in the heating sections of a tubular ultra-high temperature processing unit. This phenomenon was monitored via thermal resistance of the deposit in four segments in each of two shell-and-tube heat exchangers. Model systems were comprised of mixtures of sodium caseinate, whey proteins, salts, lactose, and fat. Fouling rates varied with type of milk protein, heater wall temperature, and location in the heat exchangers. The relationship between deposition rate in the heat exchanger and protein denaturation kinetics was also examined. PMID:20568219

  3. High pressure ratio cryocooler with integral expander and heat exchanger

    NASA Astrophysics Data System (ADS)

    Crunkleton, J. A.; Smith, J. L., Jr.; Iwasa, Y.

    A new 1 W, 4.2 K cryocooler is under development that is intended to miniaturize helium temperature refrigeration systems using a high-pressure-ratio Collins-type cycle. The configuration resulted from optimization studies of a saturated vapor compression (SCV) cycle that employs miniature parallel-plate heat exchangers. The basic configuration is a long displacer in a close-fitting, thin-walled cylinder. The displacer-to-cylinder gap is the high-pressure passage of the heat exchanger, and the low-pressure passage is formed by a thin tube over the OD of the cylinder. A solenoid-operated inlet valve admits 40 atm helium to the displacer-to-cylinder gap at room temperature, while the solenoid-operated exhaust valve operates at 4 atm. The single-stage cryocooler produces 1 W of refrigeration at 40 K without precooling and at 20 K with liquid nitrogen precooling.

  4. Oscillating flow loss test results in Stirling engine heat exchangers

    NASA Technical Reports Server (NTRS)

    Koester, G.; Howell, S.; Wood, G.; Miller, E.; Gedeon, D.

    1990-01-01

    The results are presented for a test program designed to generate a database of oscillating flow loss information that is applicable to Stirling engine heat exchangers. The tests were performed on heater/cooler tubes of various lengths and entrance/exit configurations, on stacked and sintered screen regenerators of various wire diameters and on Brunswick and Metex random fiber regenerators. The test results were performed over a range of oscillating flow parameters consistent with Stirling engine heat exchanger experience. The tests were performed on the Sunpower oscillating flow loss rig which is based on a variable stroke and variable frequency linear drive motor. In general, the results are presented by comparing the measured oscillating flow losses to the calculated flow losses. The calculated losses are based on the cycle integration of steady flow friction factors and entrance/exit loss coefficients.

  5. ETR HEAT EXCHANGER BUILDING, TRA644. WORKERS ARE INSTALLING HEAT EXCHANGER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    ETR HEAT EXCHANGER BUILDING, TRA-644. WORKERS ARE INSTALLING HEAT EXCHANGER PIPING. INL NEGATIVE NO. 56-3122. Jack L. Anderson, Photographer, 9/21/1956 - Idaho National Engineering Laboratory, Test Reactor Area, Materials & Engineering Test Reactors, Scoville, Butte County, ID

  6. Influence of tube's diameter on boiling heat transfer performance in small diameter tubes

    NASA Astrophysics Data System (ADS)

    Gan, Chengjun; Wang, Weicheng; Zhang, Lining

    1998-03-01

    This paper reports the experiments of evaporation study in 6 mm inner copper diameter tubes using HFC-134a, HCFC-22 and CFC-12 as working fluid. The results show that the evaporation heat transfer coefficient increases with the decreasing of inner diameter of tubes. A new concept of non-dimensional tube diameter U is proposed in this paper for correction of the influence of the tube diameter on the evaporation heat transfer coefficient. And further, a convenient empirical correction method is presented.

  7. Pressure drop characteristics of cryogenic mixed refrigerant at macro and micro channel heat exchangers

    NASA Astrophysics Data System (ADS)

    Baek, Seungwhan; Jeong, Sangkwon; Hwang, Gyuwan

    2012-12-01

    Mixed Refrigerant-Joule Thomson (MR-JT) refrigerators are widely used in various kinds of cryogenic systems these days. The temperature glide effect is one of the major features of using mixed refrigerants since a recuperative heat exchanger in a MR-JT refrigerator is utilized for mostly two-phase flow. Although a pressure drop estimation for a multi-phase and multi-component fluid in the cryogenic temperature range is necessarily required in MR-JT refrigerator heat exchanger designs, it has been rarely discussed so far. In this paper, macro heat exchangers and micro heat exchangers are compared in order to investigate the pressure drop characteristics in the experimental MR-JT refrigerator operation. The tube in tube heat exchanger (TTHE) is a well-known macro-channel heat exchanger in MR-JT refrigeration. Printed Circuit Heat Exchangers (PCHEs) have been developed as a compact heat exchanger with micro size channels. Several two-phase pressure drop correlations are examined to discuss the experimental pressure measurement results. The result of this paper shows that cryogenic mixed refrigerant pressure drop can be estimated with conventional two-phase pressure drop correlations if an appropriate flow pattern is identified.

  8. Heat transfer enhancement in a tube with equilateral triangle cross sectioned coiled wire inserts

    SciTech Connect

    Gunes, Sibel; Ozceyhan, Veysel; Buyukalaca, Orhan

    2010-09-15

    The heat transfer and pressure drop were experimentally investigated in a coiled wire inserted tube in turbulent flow regime. The coiled wire has equilateral triangular cross section and was inserted separately from the tube wall. The experiments were carried out with three different pitch ratios (P/D = 1, 2 and 3) and two different ratio of equilateral triangle length side to tube diameter (a/D = 0.0714 and 0.0892) at a distance (s) of 1 mm from the tube wall in the range of Reynolds number from 3500 to 27,000. Uniform heat flux was applied to the external surface of the tube and air was selected as fluid. The experimental results obtained from a smooth tube were compared with those from the studies in literature for validation of experimental set-up. The use of coiled wire inserts leads to a considerable increase in heat transfer and pressure drop over the smooth tube. The Nusselt number rises with the increase of Reynolds number and wire thickness and the decrease of pitch ratio. The highest overall enhancement efficiency of 36.5% is achieved for the wire with a/D = 0.0892 and P/D = 1 at Reynolds number of 3858. Consequently, the experimental results reveal that the best operating regime of all coiled wire inserts is detected at low Reynolds number, leading to more compact heat exchanger. (author)

  9. Design and simulation of heat exchangers using Aspen HYSYS, and Aspen exchanger design and rating for paddy drying application

    NASA Astrophysics Data System (ADS)

    Janaun, J.; Kamin, N. H.; Wong, K. H.; Tham, H. J.; Kong, V. V.; Farajpourlar, M.

    2016-06-01

    Air heating unit is one of the most important parts in paddy drying to ensure the efficiency of a drying process. In addition, an optimized air heating unit does not only promise a good paddy quality, but also save more for the operating cost. This study determined the suitable and best specifications heating unit to heat air for paddy drying in the LAMB dryer. In this study, Aspen HYSYS v7.3 was used to obtain the minimum flow rate of hot water needed. The resulting data obtained from Aspen HYSYS v7.3 were used in Aspen Exchanger Design and Rating (EDR) to generate heat exchanger design and costs. The designs include shell and tubes and plate heat exchanger. The heat exchanger was designed in order to produce various drying temperatures of 40, 50, 60 and 70°C of air with different flow rate, 300, 2500 and 5000 LPM. The optimum condition for the heat exchanger were found to be plate heat exchanger with 0.6 mm plate thickness, 198.75 mm plate width, 554.8 mm plate length and 11 numbers of plates operating at 5000 LPM air flow rate.

  10. Effects of slitted fins on the heat transfer and pressure drop characteristics of a compact heat exchanger

    SciTech Connect

    Kim, C.H.; Yun, J.Y.

    1996-12-31

    A compact heat exchanger which consists of air-cooled aluminum fins and copper tubes circulating refrigerant has been used in a cooling system for a long time. There are two key parameters to be seriously considered for a design of the heat exchanger and its performance improvement. These are the heat transfer rate and pressure drop coefficient which varies with the change of the tube size, its arrangement and the fin configuration. In here, a numerical study was carried to understand the effect of the fin configuration on the heat transfer and pressure drop of the heat exchanger. The diameter and the arrangement of tubes were fixed but three different types of the fin configuration were used to see its effect on the heat transfer capacity and the static pressure drop. The calculation results were compared with that of a flat plate fin. From the comparison, it was found that the slitted fins have higher pressure drop; however, they have higher heat transfer rate. It means that the simpler of the fin configuration, the lower pressure drop and heat transfer coefficients are obtained. It is mainly due to the discretisation of the thermal boundary layer on the fin surface to maximize the heat transfer to air. The slitted sides of fins act like obstacles in the airflow path. From the experimental result, it was found that the same trend in the variation of the heat transfer rate and the pressure drop with the change of the fin configuration was obtained.

  11. Heat transfer and hydrodynamics analysis of a novel dimpled tube

    SciTech Connect

    Wang, Yu.; He, Ya-Ling; Lei, Yong-Gang; Zhang, Jie

    2010-11-15

    In the present investigation, heat transfer and hydrodynamics analysis of a new enhanced heat transfer tube with ellipsoidal dimples was carried out. The dimples are disposed to form a certain specified angle between the major axis of the ellipsoid and flow direction, and the direction of the major axis of each adjacent ellipsoidal dimple in the same cross-section is alternated. Experimental tests were carried out with heating water on the shell side with a constant flow rate, and cold air in the tube side with flow rates range from 1 to 55 m{sup 3}/h. The temperatures and pressures for the inlet and outlet of both sides were measured. The heat transfer and pressure drop of the new dimpled tube were investigated and compared with the results of a dimpled tube with spherical dimples and a conventional smooth tube. The computed results indicated that the Nusselt number for ellipsoidal dimpled tube and spherical dimpled tube are 38.6-175.1% and 34.1-158% higher than that for the smooth tube respectively. The friction factors of dimpled tube increase by 26.9-75% and 32.9-92% for ellipsoidal and spherical dimples compared with the smooth tube respectively. It was perceived that ellipsoidal dimple roughness accelerates transition to critical Reynolds numbers down to less than 1000. By integrated performance evaluation of (Nu{sub a}/Nu{sub s})/(f{sub a}/f{sub s}), a maximum of about 87% heat transfer enhancement with the same friction penalty could be achieved by optimize the dimpled tube design. (author)

  12. Micro-Scale Regenerative Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

    2004-01-01

    A micro-scale regenerative heat exchanger has been designed, optimized and fabricated for use in a micro-Stirling device. Novel design and fabrication techniques enabled the minimization of axial heat conduction losses and pressure drop, while maximizing thermal regenerative performance. The fabricated prototype is comprised of ten separate assembled layers of alternating metal-dielectric composite. Each layer is offset to minimize conduction losses and maximize heat transfer by boundary layer disruption. A grating pattern of 100 micron square non-contiguous flow passages were formed with a nominal 20 micron wall thickness, and an overall assembled ten-layer thickness of 900 microns. Application of the micro heat exchanger is envisioned in the areas of micro-refrigerators/coolers, micropower devices, and micro-fluidic devices.

  13. Carbon nanotube heat-exchange systems

    DOEpatents

    Hendricks, Terry Joseph; Heben, Michael J.

    2008-11-11

    A carbon nanotube heat-exchange system (10) and method for producing the same. One embodiment of the carbon nanotube heat-exchange system (10) comprises a microchannel structure (24) having an inlet end (30) and an outlet end (32), the inlet end (30) providing a cooling fluid into the microchannel structure (24) and the outlet end (32) discharging the cooling fluid from the microchannel structure (24). At least one flow path (28) is defined in the microchannel structure (24), fluidically connecting the inlet end (30) to the outlet end (32) of the microchannel structure (24). A carbon nanotube structure (26) is provided in thermal contact with the microchannel structure (24), the carbon nanotube structure (26) receiving heat from the cooling fluid in the microchannel structure (24) and dissipating the heat into an external medium (19).

  14. Natural convection heat exchangers for solar water heating systems. Technical progress report, February 1, 1996--March 31, 1996

    SciTech Connect

    Davidson, J.H.

    1998-06-01

    This progress report describes the thermodynamic testing and modeling of a thermosyphon heat exchanger used in solar water heating systems. Testing of a four tube-in-shell thermosyphon heat exchanger was performed in two parts. The first portion of the test increased the collector fluid while the storage tank remained isothermal. After the collector fluid temperature was raised to 95 C, the second part of the test allowed the storage tank to gain heat. The test was performed for two collector flow rates. Measured values included collector side forced flow rate, temperature differences across the heat exchanger, vertical temperature distribution in the storage tank, vertical water temperature profile in the heat exchanger, and pressure drop on the thermosyphon side of the heat exchanger. The overall heat transfer coefficient-area product (UA) values obtained confirmed that models which assume UA depends solely on thermosyphon flow rate do not adequately characterize thermosyphon heat exchangers. This is because heat transfer in thermosyphon exchangers occurs in the mixed convection, rather than forced flow, regime. A linear regression equation was developed to better predict UA using the Prandtl, Reynolds, and Grashof numbers and dimensionless parameters based on fluid properties calculated for the average hot and cold leg temperatures. 9 figs.

  15. GLEF direct-contact heat-exchanger program. Final report

    SciTech Connect

    Della Vida, P.L.; Franz, F.J.; Weinreich, R.S.

    1980-03-01

    A number of flash-binary cycles for the Salton Sea Known Geothermal Area have been evaluated leading to the identification of the optimum one. The brine coming from the well is separated in a flash tank producing a liquid and a vapor stream. The liquid is used in a direct contact preheater to bring the working fluid (isopentane) to the saturation point. The isopentane is then vaporized in a shell and tube heat exchanger by use of the flashed steam. The isopentane vapor is expanded in a turbine driving the generator, condensed in a surface condenser and finally returned to the preheater by the main feed pump. A review of the theoretical correlations available for the design of direct contact heat exchangers has been carried out as well as the design and fabrication of a test facility to evaluate the performance of direct contact heat exchangers under various conditions and to verify the cycle analysis. The results of the test data support the assumptions made in the system analysis and in particular, the terminal temperature differences established in the heat balance have been achieved. The column length calculation procedure has been tested and found satisfactory under the test conditions.

  16. Heat exchanger containing a component capable of discontinuous movement

    DOEpatents

    Wilson, D.G.

    1993-11-09

    Regenerative heat exchangers are described for transferring heat between hot and cold fluids. The heat exchangers have seal-leakage rates significantly less than those of conventional regenerative heat exchangers because the matrix is discontinuously moved and is releasably sealed while in a stationary position. Both rotary and modular heat exchangers are described. Also described are methods for transferring heat between a hot and cold fluid using the discontinuous movement of matrices. 11 figures.

  17. Heat exchanger containing a component capable of discontinuous movement

    DOEpatents

    Wilson, David G.

    1993-01-01

    Regenerative heat exchangers are described for transferring heat between hot and cold fluids. The heat exchangers have seal-leakage rates significantly less than those of conventional regenerative heat exchangers because the matrix is discontinuously moved and is releasably sealed while in a stationary position. Both rotary and modular heat exchangers are described. Also described are methods for transferring heat between a hot and cold fluid using the discontinuous movement of matrices.

  18. Heat exchanger containing a component capable of discontinuous movement

    DOEpatents

    Wilson, David Gordon

    2001-04-17

    Regenerative heat exchangers are described for transferring heat between hot and cold fluids. The heat exchangers have seal-leakage rates significantly less than those of conventional regenerative heat exchangers because the matrix is discontinuously moved and is releasably sealed while in a stationary position. Both rotary and modular heat exchangers are described. Also described are methods for transferring heat between a hot and cold fluid using the discontinuous movement of matrices.

  19. Heat exchanger containing a component capable of discontinuous movement

    DOEpatents

    Wilson, David Gordon

    2002-01-01

    Regenerative heat exchangers are described for transferring heat between hot and cold fluids. The heat exchangers have seal-leakage rates significantly less than those of conventional regenerative heat exchangers because the matrix is discontinuously moved and is releasably sealed while in a stationary position. Both rotary and modular heat exchangers are described. Also described are methods for transferring heat between a hot and cold fluid using the discontinuous movement of matrices.

  20. Laboratory simulation of heat exchange for liquids with Pr > 1: Heat transfer

    NASA Astrophysics Data System (ADS)

    Belyaev, I. A.; Zakharova, O. D.; Krasnoshchekova, T. E.; Sviridov, V. G.; Sukomel, L. A.

    2016-02-01

    Liquid metals are promising heat transfer agents in new-generation nuclear power plants, such as fast-neutron reactors and hybrid tokamaks—fusion neutron sources (FNSs). We have been investigating hydrodynamics and heat exchange of liquid metals for many years, trying to reproduce the conditions close to those in fast reactors and fusion neutron sources. In the latter case, the liquid metal flow takes place in a strong magnetic field and strong thermal loads resulting in development of thermogravitational convection in the flow. In this case, quite dangerous regimes of magnetohydrodynamic (MHD) heat exchange not known earlier may occur that, in combination with other long-known regimes, for example, the growth of hydraulic drag in a strong magnetic field, make the possibility of creating a reliable FNS cooling system with a liquid metal heat carrier problematic. There exists a reasonable alternative to liquid metals in FNS, molten salts, namely, the melt of lithium and beryllium fluorides (Flibe) and the melt of fluorides of alkali metals (Flinak). Molten salts, however, are poorly studied media, and their application requires detailed scientific substantiation. We analyze the modern state of the art of studies in this field. Our contribution is to answer the following question: whether above-mentioned extremely dangerous regimes of MHD heat exchange detected in liquid metals can exist in molten salts. Experiments and numerical simulation were performed in order to answer this question. The experimental test facility represents a water circuit, since water (or water with additions for increasing its electrical conduction) is a convenient medium for laboratory simulation of salt heat exchange in FNS conditions. Local heat transfer coefficients along the heated tube, three-dimensional (along the length and in the cross section, including the viscous sublayer) fields of averaged temperature and temperature pulsations are studied. The probe method for measurements in

  1. Experimental and theoretical study of horizontal tube bundle for passive condensation heat transfer

    NASA Astrophysics Data System (ADS)

    Song, Yong Jae

    The research in this thesis supports the design of a horizontal tube bundle condenser for passive heat removal system in nuclear reactors. From nuclear power plant containment, condensation of steam from a steam/noncondensable gas occurs on the primary side and boiling occurs on the secondary side; thus, heat exchanger modeling is a challenge. For the purpose of this experimental study, a six-tube bundle is used, where the outer diameter, inner diameter, and length of each stainless steel tube measures 38.10mm (1.5 inches), 31.75mm (1.25 inches) and 3.96m (156 inches), respectively. The pitch to diameter ratio was determined based on information gathered from literature surveys, and the dimensions were determined from calculations and experimental data. The objective of the calculations, correlations, and experimental data was to obtain complete condensation within the tube bundle. Experimental conditions for the tests in this thesis work were determined from Design Basis Accident (DBA). The applications are for an actual Passive Containment Cooling Systems (PCCS) condenser under postulated accident conditions in future light water reactors. In this research, steady state and transient experiments were performed to investigate the effect of noncondensable gas on steam condensation inside and boiling outside a tube bundle heat exchanger. The condenser tube inlet steam mass flow rate varied from 18.0 to 48.0 g/s, the inlet pressure varied from 100 kPa to 400 kPa, and the inlet noncondensable gas mass fraction varied from 1% to 10%. The effect of the noncondensable gas was examined by comparing the tube centerline temperatures for various inlet and system conditions. As a result, it was determined that the noncondensable gas accumulated near the condensate film causing a decrease of mass and energy transfer. In addition, the effect of the inlet steam flow rate gas was investigated by comparing the tube centerline temperatures, the conclusion being that, as the inlet

  2. Active heat exchange system development for latent heat thermal energy storage

    NASA Technical Reports Server (NTRS)

    Alario, J.; Kosson, R.; Haslett, R.

    1980-01-01

    Various active heat exchange concepts were identified from among three generic categories: scrapers, agitators/vibrators and slurries. The more practical ones were given a more detailed technical evaluation and an economic comparison with a passive tube-shell design for a reference application (300 MW sub t storage for 6 hours). Two concepts were selected for hardware development: (1) a direct contact heat exchanger in which molten salt droplets are injected into a cooler counterflowing stream of liquid metal carrier fluid, and (2) a rotating drum scraper in which molten salt is sprayed onto the circumference of a rotating drum, which contains the fluid salt is sprayed onto the circumference of a rotating drum, which contains the fluid heat sink in an internal annulus near the surface. A fixed scraper blade removes the solidified salt from the surface which was nickel plated to decrease adhesion forces. In addition to improving performance by providing a nearly constant transfer rate during discharge, these active heat exchanger concepts were estimated to cost at least 25% less than the passive tube-shell design.

  3. Large downhole heat exchanger in Turkey and Oregon

    SciTech Connect

    Lund, J.W.

    1999-09-01

    The multi-tube DHE is more economical to install in shallow wells with high-static water levels; since it can be installed with lighter equipment and has a high output for its short length, it does not require drilling beyond the hot aquifer when the aquifer is near the surface. The vertical convection in the well must also be high to provide adequate heat transfer to the loops. For energy outputs for large demands, the DHE is normally not adequate and thus, some form of pumping with a surface heat exchanger is necessary. A Turkish installation is described that is part of the geothermal district heating system on the west coast of Turkey. A multiple loop installation in Klamath Falls, Oregon is also described.

  4. Coking of JP-4 fuels in electrically heated metal tubes

    NASA Technical Reports Server (NTRS)

    Smith, Arthur L; Cook, William P; Hlavin, Vincent F

    1956-01-01

    A limited exploratory investigation of the rate of coking of four JP-4 fuels in electrically heated metal tubes was conducted in order to provide design information for fuel prevaporizers for turbojet-engine combustors. The fuels tested included two production and two minimum-quality JP-4 type fuels. The heating tube was operated at fuel pressures of approximately 500, 400, and 50 pounds per square inch. The operating fuel temperature was varied between approximately 600 degrees and 1200 degrees F.

  5. Design of multi-tubular heat exchangers for optimum efficiency of heat dissipation

    NASA Astrophysics Data System (ADS)

    Wang, Bo; Cheng, Geng Dong; Jiang, Lei

    2008-08-01

    The optimum design of compact heat exchangers made of a linear metal cellular material is presented. A novel representation of the cylindrical multi-tubular configuration is used. The aim is to maximize the heat dissipation rate while minimizing the prescribed flow pressure by optimizing the multi-tube configuration. The optimum distribution of cellular material for square-cell morphology (cell density and size over given cylindrical cross-section) is found using a structural topology optimization approach. The optimized thermal performance is compared using numerical analysis including both axial temperature fields and variations within the cross-sectional area. The results for the effects of different cross-section shapes, thermal boundary conditions and flow rates are discussed and compared. Interestingly, the present formulation leads to a non-uniform distribution of cellular structures which mimic natural biomaterials. Based on these results, design guidelines for a compact multi-tubular heat exchanger are presented.

  6. 14 CFR 29.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... secondary heat exchanger between the primary exhaust gas heat exchanger and the ventilating air system; or... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Exhaust System § 29.1125 Exhaust heat... inspecting the critical parts of each exchanger; (3) Each exchanger must have cooling provisions wherever...

  7. 14 CFR 29.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... secondary heat exchanger between the primary exhaust gas heat exchanger and the ventilating air system; or... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Exhaust System § 29.1125 Exhaust heat... inspecting the critical parts of each exchanger; (3) Each exchanger must have cooling provisions wherever...

  8. Investigations of Acoustics and Heat Transfer Characteristics of Thermoacoustic Driven Pulse Tube Refrigerators

    NASA Astrophysics Data System (ADS)

    Bretagne, E.; François, M.-X.; Ishikawa, H.

    2004-06-01

    The purpose of this article is to investigate the design of the ThermoAcoustic Driven Pulse Tube Refrigerator which is a promising solution for large scale pulse tube applications. Designing concepts and preliminary studies of heat transfer in heat exchangers specifically for large scale TADPTR are presented. Thus, we introduce the way to deal with different components of the Pulse Tube Refrigerator to achieve the most efficient regenerator operation with the constraints imposed by the thermoacoustic driver. The main building-concepts are illustrated by considering the combinations of a standing wave Thermoacoustic prime mover with (i) an Inertance-Orifice PTR and (ii) a Lumped Boost PTR. Both experimental and numerical results support the models. Furthermore, we investigate the heat transfer mechanism for Reynolds number between 104 to 2×105 in helium. For the current experiment, measurements are taken at the cold heat exchanger of the prime mover. For the purpose of the analysis we select testing conditions so that the particle displacement is larger than the heat exchanger length and the boundary layer assumption applies. Adequacy of the steady flow assumption is discussed. Nusselt number obtained from the measurements is then correlated with a function of Prandtl, Reynolds and Valensi numbers.

  9. Comparative analysis of compact heat exchangers for application as the intermediate heat exchanger for advanced nuclear reactors

    SciTech Connect

    Bartel, N.; Chen, M.; Utgikar, V. P.; Sun, X.; Kim, I. -H.; Christensen, R.; Sabharwall, P.

    2015-04-04

    A comparative evaluation of alternative compact heat exchanger designs for use as the intermediate heat exchanger in advanced nuclear reactor systems is presented in this article. Candidate heat exchangers investigated included the Printed circuit heat exchanger (PCHE) and offset strip-fin heat exchanger (OSFHE). Both these heat exchangers offer high surface area to volume ratio (a measure of compactness [m2/m3]), high thermal effectiveness, and overall low pressure drop. Helium–helium heat exchanger designs for different heat exchanger types were developed for a 600 MW thermal advanced nuclear reactor. The wavy channel PCHE with a 15° pitch angle was found to offer optimum combination of heat transfer coefficient, compactness and pressure drop as compared to other alternatives. The principles of the comparative analysis presented here will be useful for heat exchanger evaluations in other applications as well.

  10. Comparative analysis of compact heat exchangers for application as the intermediate heat exchanger for advanced nuclear reactors

    DOE PAGES

    Bartel, N.; Chen, M.; Utgikar, V. P.; Sun, X.; Kim, I. -H.; Christensen, R.; Sabharwall, P.

    2015-04-04

    A comparative evaluation of alternative compact heat exchanger designs for use as the intermediate heat exchanger in advanced nuclear reactor systems is presented in this article. Candidate heat exchangers investigated included the Printed circuit heat exchanger (PCHE) and offset strip-fin heat exchanger (OSFHE). Both these heat exchangers offer high surface area to volume ratio (a measure of compactness [m2/m3]), high thermal effectiveness, and overall low pressure drop. Helium–helium heat exchanger designs for different heat exchanger types were developed for a 600 MW thermal advanced nuclear reactor. The wavy channel PCHE with a 15° pitch angle was found to offer optimummore » combination of heat transfer coefficient, compactness and pressure drop as compared to other alternatives. The principles of the comparative analysis presented here will be useful for heat exchanger evaluations in other applications as well.« less

  11. Multiple pollutant removal using the condensing heat exchanger. Task 3, Long term testing at the ECTC

    SciTech Connect

    Schulze, K.H.

    1996-01-01

    The objective of this task is to demonstrate long term operation of a condensing heat exchanger for coal-fired conditions. A small condensing heat exchanger will be installed at the Environmental Control Technology Center in Barker, New York. It will be installed downstream of the flue gas particulate removal system. The test will determine the amount of wear, if any, on the Teflon{trademark} covered internals of the heat exchanger. Visual inspection and measurements will be obtained for the Teflon{trademark} covered tubes during the test. The material wear study will conducted over a one year calendar period, and the CHX equipment will be operated to the fullest extent allowable.

  12. Low heat transfer oxidizer heat exchanger design and analysis

    NASA Technical Reports Server (NTRS)

    Kanic, P. G.; Kmiec, T. D.; Peckham, R. J.

    1987-01-01

    The RL10-IIB engine, a derivative of the RLIO, is capable of multi-mode thrust operation. This engine operates at two low thrust levels: tank head idle (THI), which is approximately 1 to 2 percent of full thrust, and pumped idle (PI), which is 10 percent of full thrust. Operation at THI provides vehicle propellant settling thrust and efficient engine thermal conditioning; PI operation provides vehicle tank pre-pressurization and maneuver thrust for log-g deployment. Stable combustion of the RL10-IIB engine at THI and PI thrust levels can be accomplished by providing gaseous oxygen at the propellant injector. Using gaseous hydrogen from the thrust chamber jacket as an energy source, a heat exchanger can be used to vaporize liquid oxygen without creating flow instability. This report summarizes the design and analysis of a United Aircraft Products (UAP) low-rate heat transfer heat exchanger concept for the RL10-IIB rocket engine. The design represents a second iteration of the RL10-IIB heat exchanger investigation program. The design and analysis of the first heat exchanger effort is presented in more detail in NASA CR-174857. Testing of the previous design is detailed in NASA CR-179487.

  13. Numerical analysis of heat exchange processes for the ground source heat pump system

    NASA Astrophysics Data System (ADS)

    Saito, H.; Muto, H.; Moritani, S.; Kohgo, Y.; Hamamoto, S.; Takemura, T.; Ohnishi, J.; Komatsu, T.

    2012-12-01

    Ground source heat pump systems (GSHP) use ground or groundwater as a heat source. They can achieve much higher coefficient of performance (COP) than conventional air source heat pump systems because the temperature of the ground is much more stable than that of the air. Heat energy in the ground is then viewed as one of the renewable energy sources. GSHP has been receiving great interests among countries in North America and Western Europe, as well as some developed countries in Asia because it can potentially reduce energy consumption and greenhouse gas emission. While GSHP can inject heat from the buildings to the ground for cooling during the summer, it can pump heat stored in the ground for heating during the winter. As some physical, chemical, and biological properties of the ground and groundwater are temperature dependent, running GSHP can eventually affect groundwater quality. The main objective of this project was to develop a model that allows predicting not only ground and groundwater temperatures but also changes in physical, chemical, and biological properties of ground and groundwater with GSHP under operations. This particular study aims at simulating heat exchange and transfer processes in the ground for a vertical-loop closed GSHP system. In the closed GSHP system, an anti-freezing solution is circulated inside the closed-loop tube, called U-tube, that is buried in the ground. Heat is then transferred to the anti-freezing solution in the U-tube by a heat exchanger. In this study we used HYDRUS to predict temperature of the anti-freezing solution, as well as that of the ground. HYDRUS allows one to simulate variably-saturated water flow and solute and heat transport in porous media numerically in two- and three-dimensional domains with great flexibility in defining boundary conditions. At first changes in anti-freezing solution temperatures measured were predicted in response to Thermal Response Test (TRT) conducted at our study site. Then, heat

  14. Optimization of Borehole Heat Exchanger Arrays

    NASA Astrophysics Data System (ADS)

    Schulte, Daniel; Rühaak, Wolfram; Welsch, Bastian; Oladyshkin, Sergey; Sass, Ingo

    2016-04-01

    Arrays of borehole heat exchangers are an increasingly popular source for renewable energy. Furthermore, they can serve as borehole thermal energy storages for seasonally fluctuating heat sources like solar thermal energy or district heating grids. However, the uncertainty of geological parameters and the nonlinear behavior of the complex system make it difficult to simulate and predict the required design of borehole heat exchanger arrays. As a result, the arrays easily turn out to be over or undersized, which compromises the economic feasibility of these systems. Here, we present a novel optimization strategy for the design of borehole thermal energy storages. The arbitrary polynomial chaos expansion method is used to build a proxy model from a set of numerical training simulations, which allows for the consideration of parameter uncertainties. Thus, the resulting proxy model bypasses the problem of excessive computation time for the numerous function calls required for a mathematical optimization. Additionally, we iteratively refine the proxy model during the optimization procedure using additional numerical simulation runs. With the presented solution, many aspects of borehole heat exchanger arrays can be optimized under geological uncertainty.

  15. Brayton heat exchange unit development program

    NASA Technical Reports Server (NTRS)

    Morse, C. J.; Richard, C. E.; Duncan, J. D.

    1971-01-01

    A Brayton Heat Exchanger Unit (BHXU), consisting of a recuperator, a heat sink heat exchanger and a gas ducting system, was designed, fabricated, and tested. The design was formulated to provide a high performance unit suitable for use in a long-life Brayton-cycle powerplant. A parametric analysis and design study was performed to establish the optimum component configurations to achieve low weight and size and high reliability, while meeting the requirements of high effectiveness and low pressure drop. Layout studies and detailed mechanical and structural design were performed to obtain a flight-type packaging arrangement. Evaluation testing was conducted from which it is estimated that near-design performance can be expected with the use of He-Xe as the working fluid.

  16. High Performance Woven Mesh Heat Exchangers

    NASA Astrophysics Data System (ADS)

    Wirtz, Richard A.; Li, Chen; Park, Ji-Wook; Xu, Jun

    2002-07-01

    Simple-to-fabricate woven mesh structures, consisting of bonded laminates of two-dimensional plain-weave conductive screens, or three-dimensional orthogonal weaves are described. Geometric equations show that these porous matrices can be fabricated to have a wide range of porosity and a highly anisotropic thermal conductivity vector. A mathematical model of the thermal performance of such a mesh, deployed as a heat exchange surface, is developed. Measurements of pressure drop and overall heat transfer rate are reported and used with the performance model to develop correlation equations of mesh friction factor and Colburn j-factor as a function of coolant properties, mesh characteristics and flow rate through the mesh. A heat exchanger performance analysis delineates conditions where the two mesh technologies offer superior performance.

  17. Fouling reduction characteristics of a no-distributor-fluidized-bed heat exchanger for flue gas heat recovery

    SciTech Connect

    Jun, Y.D.; Lee, K.B.; Islam, S.Z.; Ko, S.B.

    2008-07-01

    In conventional flue gas heat recovery systems, the fouling by fly ashes and the related problems such as corrosion and cleaning are known to be major drawbacks. To overcome these problems, a single-riser no-distributor-fluidized-bed heat exchanger is devised and studied. Fouling and cleaning tests are performed for a uniquely designed fluidized bed-type heat exchanger to demonstrate the effect of particles on the fouling reduction and heat transfer enhancement. The tested heat exchanger model (1 m high and 54 mm internal diameter) is a gas-to-water type and composed of a main vertical tube and four auxiliary tubes through which particles circulate and transfer heat. Through the present study, the fouling on the heat transfer surface could successfully be simulated by controlling air-to-fuel ratios rather than introducing particles through an external feeder, which produced soft deposit layers with 1 to 1.5 mm thickness on the inside pipe wall. Flue gas temperature at the inlet of heat exchanger was maintained at 450{sup o}C at the gas volume rate of 0.738 to 0.768 CMM (0.0123 to 0.0128 m{sup 3}/sec). From the analyses of the measured data, heat transfer performances of the heat exchanger before and after fouling and with and without particles were evaluated. Results showed that soft deposits were easily removed by introducing glass bead particles, and also heat transfer performance increased two times by the particle circulation. In addition, it was found that this type of heat exchanger had high potential to recover heat of waste gases from furnaces, boilers, and incinerators effectively and to reduce fouling related problems.

  18. High effectiveness liquid droplet/gas heat exchanger for space power applications

    NASA Technical Reports Server (NTRS)

    Bruckner, A. P.; Mattick, A. T.

    1983-01-01

    A high-effectiveness liquid droplet/gas heat exchanger (LDHX) concept for thermal management in space is described. Heat is transferred by direct contact between fine droplets (approx. 100 to 300 micron diameter) of a suitable low vapor pressure liquid and an inert working gas. Complete separation of the droplet and gas media in the zero-g environment is accomplished by configuring the LDHX as a vortex chamber. The large heat transfer area presented by the small droplets permits heat exchanger effectiveness of 0.9 to 0.95 in a compact, lightweight geometry which avoids many of the limitations of conventional plate and fin or tube and shell heat exchangers, such as their tendency toward single point failure. The application of the LDHX in a high temperature Bryaton cycle is discussed to illustrate the performance and operational characteristics of this heat exchanger concept.

  19. High effectiveness liquid droplet/gas heat exchanger for space power applications

    NASA Technical Reports Server (NTRS)

    Bruckner, A. P.; Mattick, A. T.

    1983-01-01

    A high-effectiveness liquid droplet/gas heat exchanger (LDHX) concept for thermal management in space is described. Heat is transferred by direct contact between fine droplets (approximately 100-300 microns in diameter) of a suitable low vapor pressure liquid and an inert working gas. Complete separation of the droplet and gas media in the zero-g environment is accomplished by configuring the LDHX as a vortex chamber.The large heat transfer area presented by the small droplets permits heat exchanger effectiveness of 0.9-0.95 in a compact, lightweight geometry which avoids many of the limitations of conventional plate and fin or tube and shell heat exchangers, such as their tendency toward single point failure. The application of the LDHX in a high temperature Brayton cycle is discussed to illustrate the performance and operational characteristics of this new heat exchanger concept.

  20. Numerical Analysis of a Multi-Row Multi-Column Compact Heat Exchanger

    NASA Astrophysics Data System (ADS)

    Motamedi, Ashkan; Pacheco-Vega, Arturo; Rafael Pacheco, J.

    2012-11-01

    In the present study we carry out three-dimensional fluid flow and heat transfer simulations on the external side of a compact heat exchanger to analyze the interaction between the fluid and its geometry. The overall objective is to use the resulting information for the design of more compact devices. The type of heat exchanger considered here is the common plain-fin and tube, with air flowing over the tubes and water as the inner-tube fluid. Two heat exchanger configurations, in which the tube arrangement is either in-line or staggered, conform the basic geometries. The size of the heat exchanger -regardless of the type of arrangement- which serves as the baseline for the parametric analysis, is defined by fixing its length; i.e., the number of rows in the flow direction. For the two heat exchanger configurations examined here, the dimensional form of the governing equations, along with the corresponding boundary conditions, are solved under specific flow and temperature values using a finite element method to compute the velocity, pressure and temperature fields. From these, the heat transfer rate and pressure drop are then calculated. The computations are performed for a range in the values of the Reynolds number within the laminar regime. For all cases considered, results from this investigation indicate that the geometrical arrangement plays a major role in the amount of heat being exchanged and that, for a given device, the length needed to exchange 99% of the corresponding amount of energy that may be transferred by the baseline model, is confined to less than 30% of the size of the original device.

  1. The effect of electromagnetic fields on biofouling in a heat exchange system using seawater.

    PubMed

    Trueba, Alfredo; García, Sergio; Otero, Félix M; Vega, Luis M; Madariaga, Ernesto

    2015-01-01

    This article discusses the antifouling action of a continuous physical treatment process comprising the application of electromagnetic fields (EMFs) to seawater used as the refrigerant fluid in a heat exchanger-condenser to maintain the initial 'clean tube' condition. The results demonstrated that the EMFs accelerated the ionic nucleation of calcium and precipitation as calcium carbonate, which weakened the growing biofilm and reduced its adhesion capacity. Consequently, EMFs induced an erosive effect that reduced biofilm formation and fouling. This treatment allowed for the maintenance of significantly lower fouling factors in the treated tubes compared to a control group of untreated tubes, thereby leading to a higher heat transfer efficiency. PMID:25567299

  2. The effect of electromagnetic fields on biofouling in a heat exchange system using seawater.

    PubMed

    Trueba, Alfredo; García, Sergio; Otero, Félix M; Vega, Luis M; Madariaga, Ernesto

    2015-01-01

    This article discusses the antifouling action of a continuous physical treatment process comprising the application of electromagnetic fields (EMFs) to seawater used as the refrigerant fluid in a heat exchanger-condenser to maintain the initial 'clean tube' condition. The results demonstrated that the EMFs accelerated the ionic nucleation of calcium and precipitation as calcium carbonate, which weakened the growing biofilm and reduced its adhesion capacity. Consequently, EMFs induced an erosive effect that reduced biofilm formation and fouling. This treatment allowed for the maintenance of significantly lower fouling factors in the treated tubes compared to a control group of untreated tubes, thereby leading to a higher heat transfer efficiency.

  3. Performance evaluation on an air-cooled heat exchanger for alumina nanofluid under laminar flow

    PubMed Central

    2011-01-01

    This study analyzes the characteristics of alumina (Al2O3)/water nanofluid to determine the feasibility of its application in an air-cooled heat exchanger for heat dissipation for PEMFC or electronic chip cooling. The experimental sample was Al2O3/water nanofluid produced by the direct synthesis method at three different concentrations (0.5, 1.0, and 1.5 wt.%). The experiments in this study measured the thermal conductivity and viscosity of nanofluid with weight fractions and sample temperatures (20-60°C), and then used the nanofluid in an actual air-cooled heat exchanger to assess its heat exchange capacity and pressure drop under laminar flow. Experimental results show that the nanofluid has a higher heat exchange capacity than water, and a higher concentration of nanoparticles provides an even better ratio of the heat exchange. The maximum enhanced ratio of heat exchange and pressure drop for all the experimental parameters in this study was about 39% and 5.6%, respectively. In addition to nanoparticle concentration, the temperature and mass flow rates of the working fluid can affect the enhanced ratio of heat exchange and pressure drop of nanofluid. The cross-section aspect ratio of tube in the heat exchanger is another important factor to be taken into consideration. PMID:21827644

  4. Measurements of absorbed heat flux and water-side heat transfer coefficient in water wall tubes

    NASA Astrophysics Data System (ADS)

    Taler, Jan; Taler, Dawid; Kowal, Andrzej

    2011-04-01

    The tubular type instrument (flux tube) was developed to identify boundary conditions in water wall tubes of steam boilers. The meter is constructed from a short length of eccentric tube containing four thermocouples on the fire side below the inner and outer surfaces of the tube. The fifth thermocouple is located at the rear of the tube on the casing side of the water-wall tube. The boundary conditions on the outer and inner surfaces of the water flux-tube are determined based on temperature measurements at the interior locations. Four K-type sheathed thermocouples of 1 mm in diameter, are inserted into holes, which are parallel to the tube axis. The non-linear least squares problem is solved numerically using the Levenberg-Marquardt method. The heat transfer conditions in adjacent boiler tubes have no impact on the temperature distribution in the flux tubes.

  5. Fluid insulation to prevent ice formation in heat exchangers

    NASA Technical Reports Server (NTRS)

    Coffinberry, G. A.

    1973-01-01

    Heat transfer surfaces were insulated to maintain air side surface temperature above freezing. Double wall tubes, with annular space between tubes, were filled with static liquid hydrogen. Low thermal conductivity of this hydrogen provided thermal resistance.

  6. Optimized periodic inspection program for heat transfer tubing

    NASA Astrophysics Data System (ADS)

    Reinhart, Eugene R.; Kaminski, Stan

    1998-03-01

    Tube failures in aging steam plant surface condensers, feedwater heaters, and oil coolers are a significant reliability problem for the electric power industry. Tube failures can also result in an increase in replacement power costs. In addition, condenser leaks from failed tubes have potentially harmful effects on major components such as steam generators and turbines. To reduce the number of tube failures and consequent leakage, periodic maintenance programs have used the nondestructive evaluation (NDE) method of eddy current testing (ET) to inspect the condition of the tubes from the water side. This NDE method can identify tubes that have experienced major degradation and should be plugged to prevent in-service failure. Variability of inspection results and difficulty in inspecting some types of tubing (Monel, carbon steel) have caused many utility sites to question the value of inspection of heat transfer tubing from the water side. Recognizing these problems, advanced ET systems have been developed that use multi-frequency, remote field, and digital data processing techniques to inspect a variety of tubing materials and produce on-site, computer generated inspection reports. These results have been used to determine tube plugging, replacement, and inspection intervals.

  7. Preliminary SP-100/Stirling heat exchanger designs

    NASA Technical Reports Server (NTRS)

    Schmitz, Paul; Tower, Leonard; Dawson, Ronald; Blue, Brian; Dunn, Pat

    1993-01-01

    Analytic modeling of several heat exchanger concepts to couple the SP-100 nuclear reactor primary lithium loop and the Space Stirling Power Convertor (SSPC) was performed. Four 25 kWe SSPC's are used to produce the required 100 kW of electrical power. This design work focused on the interface between a single SSPC and the primary lithium loop. Manifolding to separate and collect the four channel flow was not modeled. This work modeled two separate types of heat exchanger interfaces (conductive coupling and radiative coupling) to explore their relative advantages and disadvantages. The minimum mass design of the conductively coupled concepts was 18 kg or 0.73 kg/kWe for a single 25 kWe convertor. The minimum mass radiatively coupled concept was 41 kg or 1.64 kg/kWe. The direct conduction heat exchanger provides a lighter weight system because of its ability to operate the Stirling convertor evaporator at higher heat fluxes than those attainable by the radiatively coupled systems. Additionally the conductively coupled concepts had relatively small volumes and provide potentially simpler assembly. Their disadvantages were the tight tolerances and material joining problems associated with this refractory to superalloy interface. The advantages of the radiatively coupled designs were the minimal material interface problems.

  8. Advanced heat-pipe heat exchanger and microprocessor-based modulating burner controls development. Final report, January 1985-December 1987

    SciTech Connect

    Lowenstein, A.; Cohen, B.; Feldman, S.; Marsala, J.; Spatz, M.

    1988-02-01

    The work presented in the report includes: (1) the development of a heat-pipe condensing heat exchanger; (2) the development of a nominal 100,000-Btu/hr modulating air/gas valve; (3) the experimental performance studies of water/copper thermosyphons; (4) the field operation of a six-zone warm-air heating system; (5) the adaptation of a conventional venturi-type burner to modulation; and (6) the results of a one-day workshop for manufacturers of HVAC equipment on heat-pipe heat exchangers. Several of the accomplishments of the project included: A unique air/gas valve was adapted to furnaces with heat-pipe and drum-type heat exchangers, providing these furnaces with over a 5-to-1 turndown capability. A six-zone warm-air heating system was tested for two winters with the modulating furnaces previously described. A data base for the application of copper/water thermosyphons was started. A ten-tube heat-pipe heat exchanger was incorporated into a conventional clam-shell furnace as its second-stage condensing heat exchanger with only a small increase in the furnace's dimensions.

  9. Triple loop heat exchanger for an absorption refrigeration system

    DOEpatents

    Reimann, Robert C.

    1984-01-01

    A triple loop heat exchanger for an absorption refrigeration system is disclosed. The triple loop heat exchanger comprises portions of a strong solution line for conducting relatively hot, strong solution from a generator to a solution heat exchanger of the absorption refrigeration system, conduit means for conducting relatively cool, weak solution from the solution heat exchanger to the generator, and a bypass system for conducting strong solution from the generator around the strong solution line and around the solution heat exchanger to an absorber of the refrigeration system when strong solution builds up in the generator to an undesirable level. The strong solution line and the conduit means are in heat exchange relationship with each other in the triple loop heat exchanger so that, during normal operation of the refrigeration system, heat is exchanged between the relatively hot, strong solution flowing through the strong solution line and the relatively cool, weak solution flowing through the conduit means. Also, the strong solution line and the bypass system are in heat exchange relationship in the triple loop heat exchanger so that if the normal flow path of relatively hot, strong solution flowing from the generator to an absorber is blocked, then this relatively, hot strong solution which will then be flowing through the bypass system in the triple loop heat exchanger, is brought into heat exchange relationship with any strong solution which may have solidified in the strong solution line in the triple loop heat exchanger to thereby aid in desolidifying any such solidified strong solution.

  10. Heat transfer to blood flow in a small tube.

    PubMed

    Wang, C Y

    2008-04-01

    Blood flow in a small tube (30-1000 mum) can be successfully modeled by the two-fluid model. The fully developed, constant heat flux convective heat transfer problem is studied. The velocity and temperature profiles are determined in closed form. Formulas for friction-factor-Reynolds number product, axial temperature gradient, and Nusselt number are found.

  11. Evaluation Methodology for Advance Heat Exchanger Concepts Using Analytical Hierarchy Process

    SciTech Connect

    Piyush Sabharwall; Eung Soo Kim

    2012-07-01

    The primary purpose of this study is to aid in the development and selection of the secondary/process heat exchanger (SHX) for power production and process heat application for a Next Generation Nuclear Reactors (NGNR). The potential options for use as an SHX are explored such as shell and tube, printed circuit heat exchanger. A shell and tube (helical coiled) heat exchanger is a recommended for a demonstration reactor because of its reliability while the reactor design is being further developed. The basic setup for the selection of the SHX has been established with evaluation goals, alternatives, and criteria. This study describes how these criteria and the alternatives are evaluated using the analytical hierarchy process (AHP).

  12. Heat Transfer of Nanofluid in a Double Pipe Heat Exchanger.

    PubMed

    Aghayari, Reza; Maddah, Heydar; Zarei, Malihe; Dehghani, Mehdi; Kaskari Mahalle, Sahar Ghanbari

    2014-01-01

    This paper investigates the enhancement of heat transfer coefficient and Nusselt number of a nanofluid containing nanoparticles (γ-AL2O3) with a particle size of 20 nm and volume fraction of 0.1%-0.3% (V/V). Effects of temperature and concentration of nanoparticles on Nusselt number changes and heat transfer coefficient in a double pipe heat exchanger with counter turbulent flow are investigated. Comparison of experimental results with valid theoretical data based on semiempirical equations shows an acceptable agreement. Experimental results show a considerable increase in heat transfer coefficient and Nusselt number up to 19%-24%, respectively. Also, it has been observed that the heat transfer coefficient increases with the operating temperature and concentration of nanoparticles.

  13. Heat transfer in thin, compact heat exchangers with circular, rectangular, or pin-fin flow passages

    NASA Technical Reports Server (NTRS)

    Olson, D. A.

    1992-01-01

    Heat transfer and pressure drop have been measured of three thin, compact heat exchangers in helium gas at 3.5 MPa and higher, with Reynolds numbers of 450 to 36,000. The flow geometries for the three heat exchanger specimens were: circular tube, rectangular channel, and staggered pin fin with tapered pins. The specimens were heated radiatively at heat fluxes up to 77 W/sq cm. Correlations were developed for the isothermal friction factor as a function of Reynolds number, and for the Nusselt number as a function of Reynolds number and the ratio of wall temperature to fluid temperature. The specimen with the pin fin internal geometry had significantly better heat transfer than the other specimens, but it also had higher pressure drop. For certain conditions of helium flow and heating, the temperature more than doubled from the inlet to the outlet of the specimens, producing large changes in gas velocity, density, viscosity, and thermal conductivity. These changes in properties did not affect the correlations for friction factor and Nusselt number in turbulent flow.

  14. 1-MWe heat exchangers for OTEC. Final acceptance document

    SciTech Connect

    Snyder, J.E.

    1980-06-19

    Acceptance documents for major units of 1 MWe OTEC heat exchangers, including condensers and evaporators, are provided. Included are a transportation plan for the heat exchangers and design specifications for the phase separator. (LEW)

  15. Multi-Purpose Logistics Module (MPLM) Cargo Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Zampiceni, John J.; Harper, Lon T.

    2002-01-01

    This paper describes the New Shuttle Orbiter's Multi- Purpose Logistics Modulo (MPLM) Cargo Heat Exchanger (HX) and associated MPLM cooling system. This paper presents Heat Exchanger (HX) design and performance characteristics of the system.

  16. Thermal induced flow oscillations in heat exchangers for supercritical fluids

    NASA Technical Reports Server (NTRS)

    Friedly, J. C.; Manganaro, J. L.; Krueger, P. G.

    1972-01-01

    Analytical model has been developed to predict possible unstable behavior in supercritical heat exchangers. From complete model, greatly simplified stability criterion is derived. As result of this criterion, stability of heat exchanger system can be predicted in advance.

  17. Sorption Characteristics of Sorption Material Coated on Heat Transfer surface of a Heat Exchanger

    NASA Astrophysics Data System (ADS)

    Inaba, Hideo; Komatsu, Fujio; Horibe, Akihiko; Haruki, Naoto; Machida, Akito

    This paper describes sorption characteristics of organic sorbent coated on heat transfer surface of a plate-fin-tube heat exchanger. The organic sorbent is a bridged complex of soldium polyacrylate. This bridged complex containing the carboxyl group as water vapor adsorption site has a larger adsorption abilities as compared with silica gel. The experiments in which the moist air was passed into the heat exchanger coated with sorption material were conducted under various conditions of air flow rate and the temperature of brine that was the heat transfer fluid to cool the air flow in the dehumidifying process. It is found that the sorption rate of vapor is affected by the air flow rate and the brine temperature. Meanwhile, the attempt of clarifying the sorption mechanism is also conducted. Finally the average mass transfer coefficient of the organic sorbent was non-dimensionalized as a function of Reynolds number and non-dimensional temperature. In addition, it was observed that the factor which affects the sorption rate in the water vapor sorption process of the organic sorbent coated on the heat exchanger shifts from the “adsorption step” to the “sorption step”.

  18. Optimizing PT Arun LNG main heat exchanger

    SciTech Connect

    Irawan, B.

    1995-12-01

    The capacity of a LNG liquefaction unit has been increased by upgrading the refrigeration system, without making changes to the main heat exchanger (MHE). It is interesting, that after all modifications were completed, a higher refrigerant circulation alone could not increase LNG production. However, by optimizing the refrigerant component ratio, the UA of the MHE increased and LNG production improved. This technical evaluation will provide recommendations and show how the evaluation of the internal temperature profile helped optimize the MHE operating conditions.

  19. Multiple pollutant removal using the condensing heat exchanger

    SciTech Connect

    Jankura, B. J.; Kudlac, G. A.; Bailey, R. T.

    1998-06-01

    covered heat exchanger tubes was studied on a pilot-scale single- stage condensing heat exchanger (CHX ® ). This device was operated under typical coal-fired flue gas conditions on a continuous basis for a period of approximately 10 months. Data from the test indicate that virtually no decrease in Teflon ® thickness was observed for the coating on the first two rows of heat exchanger tubes, even at high inlet particulate loadings. Evidence of wear was present only at the microscopic level, and even then was very minor in severity.

  20. A Heated Tube Facility for Rocket Coolant Channel Research

    NASA Technical Reports Server (NTRS)

    Green, James M.; Pease, Gary M.; Meyer, Michael L.

    1995-01-01

    The capabilities of a heated tube facility used for testing rocket engine coolant channels at the NASA Lewis Research Center are presented. The facility uses high current, low voltage power supplies to resistively heat a test section to outer wall temperatures as high as 730 C (1350 F). Liquid or gaseous nitrogen, gaseous helium, or combustible liquids can be used as the test section coolant. The test section is enclosed in a vacuum chamber to minimize heat loss to the surrounding system. Test section geometry, size, and material; coolant properties; and heating levels can be varied to generate heat transfer and coolant performance data bases.

  1. 14 CFR 23.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 14 Aeronautics and Space 1 2012-01-01 2012-01-01 false Exhaust heat exchangers. 23.1125 Section 23... § 23.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes the following apply: (a) Each exhaust heat exchanger must be constructed and installed to withstand the vibration, inertia,...

  2. 40 CFR 63.1409 - Heat exchange system provisions.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 12 2014-07-01 2014-07-01 false Heat exchange system provisions. 63... § 63.1409 Heat exchange system provisions. (a) Unless one or more of the conditions specified in... subpart shall monitor each heat exchange system used to cool process equipment in an affected...

  3. 40 CFR 63.1328 - Heat exchange systems provisions.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 12 2012-07-01 2011-07-01 true Heat exchange systems provisions. 63... Standards for Hazardous Air Pollutant Emissions: Group IV Polymers and Resins § 63.1328 Heat exchange... of this subpart. (h) The compliance date for heat exchange systems subject to the provisions of...

  4. 14 CFR 23.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Exhaust heat exchangers. 23.1125 Section 23... § 23.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes the following apply: (a) Each exhaust heat exchanger must be constructed and installed to withstand the vibration, inertia,...

  5. 40 CFR 63.1328 - Heat exchange systems provisions.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 12 2014-07-01 2014-07-01 false Heat exchange systems provisions. 63... Heat exchange systems provisions. (a) Except as specified in paragraph (b) of this section, each owner... § 63.1335(e)(6), for the purposes of this subpart. (h) The compliance date for heat exchange...

  6. 40 CFR 63.1328 - Heat exchange systems provisions.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 11 2010-07-01 2010-07-01 true Heat exchange systems provisions. 63... Standards for Hazardous Air Pollutant Emissions: Group IV Polymers and Resins § 63.1328 Heat exchange... of this subpart. (h) The compliance date for heat exchange systems subject to the provisions of...

  7. 14 CFR 23.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Exhaust heat exchangers. 23.1125 Section 23... § 23.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes the following apply: (a) Each exhaust heat exchanger must be constructed and installed to withstand the vibration, inertia,...

  8. 14 CFR 23.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 14 Aeronautics and Space 1 2011-01-01 2011-01-01 false Exhaust heat exchangers. 23.1125 Section 23... § 23.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes the following apply: (a) Each exhaust heat exchanger must be constructed and installed to withstand the vibration, inertia,...

  9. 14 CFR 23.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Exhaust heat exchangers. 23.1125 Section 23... § 23.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes the following apply: (a) Each exhaust heat exchanger must be constructed and installed to withstand the vibration, inertia,...

  10. 40 CFR 63.1328 - Heat exchange systems provisions.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 11 2011-07-01 2011-07-01 false Heat exchange systems provisions. 63... Standards for Hazardous Air Pollutant Emissions: Group IV Polymers and Resins § 63.1328 Heat exchange... of this subpart. (h) The compliance date for heat exchange systems subject to the provisions of...

  11. 40 CFR 63.1409 - Heat exchange system provisions.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... normal range. (5) The recirculating heat exchange system is used to cool process fluids that contain less...-through heat exchange system is used to cool process fluids that contain less than 5 percent by weight of... 40 Protection of Environment 12 2013-07-01 2013-07-01 false Heat exchange system provisions....

  12. Graphite Foam Heat Exchangers for Thermal Management

    SciTech Connect

    Klett, J.W.

    2004-06-07

    Improved thermal management is needed to increase the power density of electronic and more effectively cool electronic enclosures that are envisioned in future aircraft, spacecraft and surface ships. Typically, heat exchanger cores must increase in size to more effectively dissipate increased heat loads, this would be impossible in many cases, thus improved heat exchanger cores will be required. In this Phase I investigation, MRi aimed to demonstrate improved thermal management using graphite foam (Gr-foam) core heat exchangers. The proposed design was to combine Gr-foams from POCO with MRi's innovative low temperature, active metal joining process (S-Bond{trademark}) to bond Gr-foam to aluminum, copper and aluminum/SiC composite faceplates. The results were very favorable, so a Phase II SBIR with the MDA was initiated. This had primarily 5 tasks: (1) bonding, (2) thermal modeling, (3) cooling chip scale packages, (4) evaporative cooling techniques and (5) IGBT cold plate development. The bonding tests showed that the ''reflow'' technique with S-Bond{reg_sign}-220 resulted in the best and most consistent bond. Then, thermal modeling was used to design different chip scale packages and IGBT cold plates. These designs were used to fabricate many finned graphite foam heat sinks specifically for two standard type IC packages, the 423 and 478 pin chips. These results demonstrated several advantages with the foam. First, the heat sinks with the foam were lighter than the copper/aluminum sinks used as standards. The sinks for the 423 design made from foam were not as good as the standard sinks. However, the sinks made from foam for the 478 pin chips were better than the standard heat sinks used today. However, this improvement was marginal (in the 10-20% better regime). However, another important note was that the epoxy bonding technique resulted in heat sinks with similar results as that with the S-bond{reg_sign}, slightly worse than the S-bond{reg_sign}, but still

  13. Electrically heated tube investigation of cooling channel geometry effects

    NASA Technical Reports Server (NTRS)

    Meyer, Michael L.

    1995-01-01

    The results of an experimental investigation on the combined effects of cooling channel aspect ratio and curvature for rocket engines are presented. Symmetrically heated tubes with average heat fluxes up to 1.7 MW/m(exp 2) were used. The coolant was gaseous nitrogen at an inlet temperature of 280 K (500 R) and inlet pressures up to 1.0 x 10(exp 7) N/m(exp 2) (1500 psia). Two different tube geometries were tested: a straight, circular cross-section tube, and an aspect-ratio 10 cross-section tube with a 45 deg bend. The circular tube results are compared to classical models from the literature as validation of the system. The curvature effect data from the curved aspect-ratio 10 tube compare favorably to the empirical equations available in the literature for low aspect ratio tubes. This latter results suggest that thermal stratification of the coolant due to diminished curvature effect mixing may not be an issue for high aspect-ratio cooling channels.

  14. A heat transfer model of a horizontal ground heat exchanger

    NASA Astrophysics Data System (ADS)

    Mironov, R. E.; Shtern, Yu. I.; Shtern, M. Yu.; Rogachev, M. S.

    2016-04-01

    Ground-source heat pumps are gaining popularity in Eastern Europe, especially those which are using the horizontal ground heat exchanger (GHX). Due to the difficulty of accessing GHX after the installation, materials and the quality of the installation must satisfy the very high requirements. An inaccurate calculation of GHX can be the reason of a scarcity of heat power in a crucial moment. So far, there isn't any appropriate mathematical description of the horizontal GHX which takes into account the mutual influence of GHX pipes on each other. To solve this problem we used the temperature wave approach. As a result, a mathematical model which describes the dependence of the heat transfer rate per unit length of the horizontal GHX pipe on the thermal properties of soil, operating time of GHX and the distance between pipes was obtained. Using this model, heat transfer rates per unit length of a horizontal GHX were plotted as functions of the distance between pipes and operating time. The modeling shows that heat transfer rates decreases rapidly with the distance between pipes lower then 2 meters. After the launch of heat pump, heat power of GHX is reduced during the first 20 - 30 days and get steady after that. The obtained results correlate with experimental data. Therefore the proposed mathematical model can be used to design a horizontal GHX with the optimal characteristics, and predict its capability during operation.

  15. The Conduction of Heat through Cryogenic Regenerative Heat Exchangers

    NASA Astrophysics Data System (ADS)

    Superczynski, W. F.; Green, G. F.

    2006-04-01

    The need for improved regenerative cryocooler efficiency may require the replacement of conventional matrices with ducts. The ducts can not be continuous in the direction of temperature gradient when using conventional materials to prevent unacceptable conduction losses. However, this discontinuity creates a complex geometry to model and determine conduction losses. Chesapeake Cryogenics, Inc. has designed, fabricated and tested an apparatus for measuring the heat conduction through regenerative heat exchangers implementing different matrices. Data is presented for stainless steel photo etched disk, phophorus-bronze embossed ribbon coils and screens made of both stainless steel and phosphorus-bronze. The heat conduction was measured with the regenerators evacuated and pressurized with helium gas. In this test apparatus, helium gas presence increased the heat leak significantly. A description of the test apparatus, instrumentation, experimental methods and data analysis are presented.

  16. Preliminary design package for maxi-therm heat exchanger module

    NASA Technical Reports Server (NTRS)

    1978-01-01

    Heat exchangers were developed for use in a solar heating and cooling system installed in a single family dwelling. Each of the three exchangers consisted of a heating and cooling module and a submersed electric water heating element. Information necessary to evaluate the preliminary design of the heat exchanger is presented in terms of the development and verification plans, performance specifications, installation and maintenance, and hazard analysis.

  17. Continued Water-Based Phase Change Material Heat Exchanger Development

    NASA Technical Reports Server (NTRS)

    Hansen, Scott W.; Sheth, Rubik B.; Poynot, Joe; Giglio, Tony; Ungar, Gene K.

    2015-01-01

    In a cyclical heat load environment such as low Lunar orbit, a spacecraft's radiators are not sized to meet the full heat rejection demands. Traditionally, a supplemental heat rejection device (SHReD) such as an evaporator or sublimator is used to act as a "topper" to meet the additional heat rejection demands. Utilizing a Phase Change Material (PCM) heat exchanger (HX) as a SHReD provides an attractive alternative to evaporators and sublimators as PCM HX's do not use a consumable, thereby leading to reduced launch mass and volume requirements. In continued pursuit of water PCM HX development two full-scale, Orion sized water-based PCM HX's were constructed by Mezzo Technologies. These HX's were designed by applying prior research on freeze front propagation to a full-scale design. Design options considered included bladder restraint and clamping mechanisms, bladder manufacturing, tube patterns, fill/drain methods, manifold dimensions, weight optimization, and midplate designs. Two units, Units A and B, were constructed and differed only in their midplate design. Both units failed multiple times during testing. This report highlights learning outcomes from these tests and are applied to a final sub-scale PCM HX which is slated to be tested on the ISS in early 2017.

  18. Continued Water-Based Phase Change Material Heat Exchanger Development

    NASA Technical Reports Server (NTRS)

    Hansen, Scott; Poynot, Joe

    2014-01-01

    In a cyclical heat load environment such as low Lunar orbit, a spacecraft's radiators are not sized to reject the full heat load requirement. Traditionally, a supplemental heat rejection device (SHReD) such as an evaporator or sublimator is used to act as a "topper" to meet the additional heat rejection demands. Utilizing a Phase Change Material (PCM) heat exchanger (HX) as a SHReD provides an attractive alternative to evaporators and sublimators as PCM HXs do not use a consumable, thereby leading to reduced launch mass and volume requirements. In continued pursuit of water PCM HX development two full-scale, Orion sized water-based PCM HX's were constructed by Mezzo Technologies. These HX's were designed by applying prior research and experimentation to the full scale design. Design options considered included bladder restraint and clamping mechanisms, bladder manufacturing, tube patterns, fill/drain methods, manifold dimensions, weight optimization, and midplate designs. Design and construction of these HX's led to successful testing of both PCM HX's.

  19. Microchannel Heat Exchangers with Carbon Dioxide

    SciTech Connect

    Zhao, Y.; Ohadi, M.M.; Radermacher, R.

    2001-09-15

    The objective of the present study was to determine the performance of CO{sub 2} microchannel evaporators and gas coolers in operational conditions representing those of residential heat pumps. A set of breadboard prototype microchannel evaporators and gas coolers was developed and tested. The refrigerant in the heat exchangers followed a counter cross-flow path with respect to the airflow direction. The test conditions corresponded to the typical operating conditions of residential heat pumps. In addition, a second set of commercial microchannel evaporators and gas coolers was tested for a less comprehensive range of operating conditions. The test results were reduced and a comprehensive data analysis, including comparison with the previous studies in this field, was performed. Capacity and pressure drop of the evaporator and gas cooler for the range of parameters studied were analyzed and are documented in this report. A gas cooler performance prediction model based on non-dimensional parameters was also developed and results are discussed as well. In addition, in the present study, experiments were conducted to evaluate capacities and pressure drops for sub-critical CO{sub 2} flow boiling and transcritical CO{sub 2} gas cooling in microchannel heat exchangers. An extensive review of the literature failed to indicate any previous systematic study in this area, suggesting a lack of fundamental understanding of the phenomena and a lack of comprehensive data that would quantify the performance potential of CO{sub 2} microchannel heat exchangers for the application at hand. All experimental tests were successfully conducted with an energy balance within {+-}3%. The only exceptions to this were experiments at very low saturation temperatures (-23 C), where energy balances were as high as 10%. In the case of evaporators, it was found that a lower saturation temperature (especially when moisture condensation occurs) improves the overall heat transfer coefficient

  20. Heat exchanger life extension via in-situ reconditioning

    DOEpatents

    Holcomb, David E.; Muralidharan, Govindarajan

    2016-06-28

    A method of in-situ reconditioning a heat exchanger includes the steps of: providing an in-service heat exchanger comprising a precipitate-strengthened alloy wherein at least one mechanical property of the heat exchanger is degraded by coarsening of the precipitate, the in-service heat exchanger containing a molten salt working heat exchange fluid; deactivating the heat exchanger from service in-situ; in a solution-annealing step, in-situ heating the heat exchanger and molten salt working heat exchange fluid contained therein to a temperature and for a time period sufficient to dissolve the coarsened precipitate; in a quenching step, flowing the molten salt working heat-exchange fluid through the heat exchanger in-situ to cool the alloy and retain a supersaturated solid solution while preventing formation of large precipitates; and in an aging step, further varying the temperature of the flowing molten salt working heat-exchange fluid to re-precipitate the dissolved precipitate.

  1. Preliminary issues associated with the next generation nuclear plant intermediate heat exchanger design

    NASA Astrophysics Data System (ADS)

    Natesan, K.; Moisseytsev, A.; Majumdar, S.

    2009-07-01

    The Next Generation Nuclear Plant, with emphasis on production of both electricity and hydrogen, involves helium as the coolant and a closed-cycle gas turbine for power generation with a core outlet/gas turbine inlet temperature of 850-950 °C. In this concept, an intermediate heat exchanger is used to transfer the heat from primary helium from the core to the secondary fluid, which can be helium, a nitrogen/helium mixture, or a molten salt. This paper assesses the issues pertaining to shell-and-tube and compact heat exchangers. A detailed thermal-hydraulic analysis was performed to calculate heat transfer, temperature distribution, and pressure drop inside both printed circuit and shell-and-tube heat exchangers. The analysis included evaluation of the role of key process parameters, geometrical factors in heat exchanger designs, and material properties of structural alloys. Calculations were performed for helium-to-helium, helium-to-helium/nitrogen, and helium-to-salt heat exchangers.

  2. Technology Solutions Case Study: Foundation Heat Exchanger, Oak Ridge, Tennessee

    SciTech Connect

    2014-03-01

    The foundation heat exchanger, developed by Oak Ridge National Laboratory, is a new concept for a cost-effective horizontal ground heat exchanger that can be connected to water-to-water or water-to-air heat pump systems for space conditioning as well as domestic water heating.

  3. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    SciTech Connect

    Levy, Edward; Bilirgen, Harun; DuPont, John

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: • An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing highmoisture, low rank coals. • Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. • Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. • Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. • Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. • Condensed flue gas water treatment needs and costs. • Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. • Results of cost-benefit studies of condensing heat exchangers.

  4. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    SciTech Connect

    Edward Levy; Harun Bilirgen; John DuPoint

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: (1) An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing high-moisture, low rank coals. (2) Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. (3) Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. (4) Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. (5) Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. (6) Condensed flue gas water treatment needs and costs. (7) Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. (8) Results of cost-benefit studies of condensing heat exchangers.

  5. High-temperature self-circulating thermoacoustic heat exchanger

    NASA Astrophysics Data System (ADS)

    Backhaus, S.; Swift, G. W.; Reid, R. S.

    2005-07-01

    Thermoacoustic and Stirling engines and refrigerators use heat exchangers to transfer heat between the oscillating flow of their thermodynamic working fluids and external heat sources and sinks. An acoustically driven heat-exchange loop uses an engine's own pressure oscillations to steadily circulate its own thermodynamic working fluid through a physically remote high-temperature heat source without using moving parts, allowing for a significant reduction in the cost and complexity of thermoacoustic and Stirling heat exchangers. The simplicity and flexibility of such heat-exchanger loops will allow thermoacoustic and Stirling machines to access diverse heat sources and sinks. Measurements of the temperatures at the interface between such a heat-exchange loop and the hot end of a thermoacoustic-Stirling engine are presented. When the steady flow is too small to flush out the mixing chamber in one acoustic cycle, the heat transfer to the regenerator is excellent, with important implications for practical use.

  6. Turbulent heat exchanger {Delta}T and {Delta}P

    SciTech Connect

    Steinmeyer, D.

    1996-12-31

    Optimum pressure drop ({Delta}P) and temperature difference ({Delta}T) in turbulent flow heat exchangers are presented in three frameworks: as quantitatively defined by fluid properties, the value of energy and the cost of heat exchange surface (with a little help from a relationship between [power/mass] and heat transfer); as the energy cost for heat recovery (with the {Delta}T cost being about equal to the heat exchanger cost and the {Delta}P cost being about 1/3 as great); and as the second law lost work inherent in heat exchange (with the {Delta}T loss being {approximately}3 times the {Delta}T loss).

  7. Heat Exchanger Design Options and Tritium Transport Study for the VHTR System

    SciTech Connect

    Chang H. Oh; Eung S. Kim

    2008-09-01

    This report presents the results of a study conducted to consider heat exchanger options and tritium transport in a very high temperature reactor (VHTR) system for the Next Generation Nuclear Plant Project. The heat exchanger options include types, arrangements, channel patterns in printed circuit heat exchangers (PCHE), coolant flow direction, and pipe configuration in shell-and-tube designs. Study considerations include: three types of heat exchanger designs (PCHE, shell-and-tube, and helical coil); single- and two-stage unit arrangements; counter-current and cross flow configurations; and straight pipes and U-tube designs in shell-and-tube type heat exchangers. Thermal designs and simple stress analyses were performed to estimate the heat exchanger options, and the Finite Element Method was applied for more detailed calculations, especially for PCHE designs. Results of the options study show that the PCHE design has the smallest volume and heat transfer area, resulting in the least tritium permeation and greatest cost savings. It is theoretically the most reliable mechanically, leading to a longer lifetime. The two-stage heat exchanger arrangement appears to be safer and more cost effective. The recommended separation temperature between first and second stages in a serial configuration is 800oC, at which the high temperature unit is about one-half the size of the total heat exchanger core volume. Based on simplified stress analyses, the high temperature unit will need to be replaced two or three times during the plant’s lifetime. Stress analysis results recommend the off-set channel pattern configuration for the PCHE because stress reduction was estimated at up to 50% in this configuration, resulting in a longer lifetime. The tritium transport study resulted in the development of a tritium behavior analysis code using the MATLAB Simulink code. In parallel, the THYTAN code, previously performed by Ohashi and Sherman (2007) on the Peach Bottom data, was revived

  8. Prediction of condensation heat transfer of low GWP refrigerants inside smooth horizontal tube

    NASA Astrophysics Data System (ADS)

    Hossain, Md. Anowar; Afroz, Hasan M. M.; Talukder, Shaon; Miyara, Akio

    2016-07-01

    The present research work observed the experimental and analytical results of two phase condensation heat transfer of the refrigerants R1234ze(E), R32, R410A, and R1234ze(E)/R32 mixtures inside a smooth horizontal tube. A water heated double tube horizontal heat exchanger with effective length of 3.6m and inner diameter of 4.35mm is used to take place the experiment. Mass flux and the saturation temperature are the design variables under which the experiment is carried out whose values varying from the range 160 to 400 Kg m-2s-1 and 30°C to 45°C, respectively. A new correlation for pure refrigerant has been proposed to predict the heat transfer inside a smooth horizontal tube by investigating the experimental data. The newly proposed correlation and some other existing correlations of condensation heat transfer for pure refrigerant have been used to predict the condensation heat transfer of R1234ze(E), R32, R410A and dimethyl ether (DME) and compared the results. The comparison allows that the proposed model of pure refrigerant offered a better performance for all the refrigerants. All the experimental data can be predicted within a 10.2% mean deviation by using the proposed correlation.

  9. Glass-heat-pipe evacuated-tube solar collector

    SciTech Connect

    McConnell, R.D.; VanSant, J.H.

    1981-08-06

    A glass heat pipe is adapted for use as a solar energy absorber in an evacuated tube solar collector and for transferring the absorbed solar energy to a working fluid medium or heat sink for storage or practical use. A capillary wick is formed of granular glass particles fused together by heat on the inside surface of the heat pipe with a water glass binder solution to enhance capillary drive distribution of the thermal transfer fluid in the heat pipe throughout the entire inside surface of the evaporator portion of the heat pipe. Selective coatings are used on the heat pipe surface to maximize solar absorption and minimize energy radiation, and the glass wick can alternatively be fabricated with granular particles of black glass or obsidian.

  10. Heat exchanger for a Stirling engine

    SciTech Connect

    Fujiwara, M.; Nomaguchi, T.; Kazumoto, Y.; Tsuchino, K.; Kawajiri, K.; Hisamori, Y.

    1987-05-05

    A heat exchanger is described for a Stirling engine comprising: a domed cylinder having a domed portion and a cylindrical portion. The domed cylinder serves as a high-temperature cylinder and a regenerator housing of the Stirling engine; a cylindrical inner liner which is coaxially disposed inside the domed cylinder and which divides the inside of the domed cylinder into an expansion space inside of the inner liner and a regenerator space between the outer surface of the inner liner and the inner surface of the cylindrical portion of the domed cylinder.

  11. DESIGN OF A COMPACT HEAT EXCHANGER FOR HEAT RECUPERATION FROM A HIGH TEMPERATURE ELECTROLYSIS SYSTEM

    SciTech Connect

    G. K. Housley; J.E. O'Brien; G.L. Hawkes

    2008-11-01

    Design details of a compact heat exchanger and supporting hardware for heat recuperation in a high-temperature electrolysis application are presented. The recuperative heat exchanger uses a vacuum-brazed plate-fin design and operates between 300 and 800°C. It includes corrugated inserts for enhancement of heat transfer coefficients and extended heat transfer surface area. Two recuperative heat exchangers are required per each four-stack electrolysis module. The heat exchangers are mated to a base manifold unit that distributes the inlet and outlet flows to and from the four electrolysis stacks. Results of heat exchanger design calculations and assembly details are also presented.

  12. An isentropic compression-heated Ludweig tube transient wind tunnel

    NASA Technical Reports Server (NTRS)

    Magari, Patrick J.; Lagraff, John E.

    1991-01-01

    Theoretical development and experimental results show that the Ludweig tube with isentropic heating (LICH) transient wind tunnel described is a viable means of producing flow conditions that are suitable for a variety of experimental investigations. A complete analysis of the wave dynamics of the pump tube compression process is presented. The LICH tube operating conditions are very steady and run times are greater than those of other types of transient facilities such as shock tubes and gas tunnels. This facility is well suited for producing flow conditions that are dynamically similar to those found in a gas turbine, i.e., transonic Mach number, gas-to-wall temperature ratios of about 1.5, and Reynolds numbers greater than 10 to the 6th.

  13. Radiant heat exchange calculations in radiantly heated and cooled enclosures

    SciTech Connect

    Chapman, K.S.; Zhang, P.

    1995-08-01

    This paper presents the development of a three-dimensional mathematical model to compute the radiant heat exchange between surfaces separated by a transparent and/or opaque medium. The model formulation accommodates arbitrary arrangements of the interior surfaces, as well as arbitrary placement of obstacles within the enclosure. The discrete ordinates radiation model is applied and has the capability to analyze the effect of irregular geometries and diverse surface temperatures and radiative properties. The model is verified by comparing calculated heat transfer rates to heat transfer rates determined from the exact radiosity method for four different enclosures. The four enclosures were selected to provide a wide range of verification. This three-dimensional model based on the discrete ordinates method can be applied to a building to assist the design engineer in sizing a radiant heating system. By coupling this model with a convective and conductive heat transfer model and a thermal comfort model, the comfort levels throughout the room can be easily and efficiently mapped for a given radiant heater location. In addition, objects such as airplanes, trucks, furniture, and partitions can be easily incorporated to determine their effect on the performance of the radiant heating system.

  14. Green's function solution to heat transfer of a transparent gas through a tube

    NASA Technical Reports Server (NTRS)

    Frankel, J. I.

    1989-01-01

    A heat transfer analysis of a transparent gas flowing through a circular tube of finite thickness is presented. This study includes the effects of wall conduction, internal radiative exchange, and convective heat transfer. The natural mathematical formulation produces a nonlinear, integrodifferential equation governing the wall temperature and an ordinary differential equation describing the gas temperature. This investigation proposes to convert the original system of equations into an equivalent system of integral equations. The Green's function method permits the conversion of an integrodifferential equation into a pure integral equation. The proposed integral formulation and subsequent computational procedure are shown to be stable and accurate.

  15. Development of a Direct Contact Heat Exchanger, Phase 1 Study Report

    NASA Technical Reports Server (NTRS)

    Manvi, R.

    1978-01-01

    Electric power generation from geothermal brine requires, first, bringing the hot brine to the surface and then converting the heat to electric power. Binary conversion schemes were proposed, with the heat transfer between the brine and the working organic fluid taking place in a conventional tube and shell heat exchanger. If the brine is heavily laden with dissolved solids, however, solids buildup on the heat exchanger surfaces leads to a considerable degree of fouling and an accompanying drop in performance is experienced. A possible solution to this problem is the use of a direct contact exchanger with the secondary fluid power cycle. The proposed concept involves the formation of fluid sheets and bells as heat angles. Results of a study concerning the fluid mechanics of such surfaces are given.

  16. Proceedings: Fifth EPRI Balance-of-Plant Heat Exchanger NDE Symposium

    SciTech Connect

    1998-10-01

    This publication is a compilation of the agenda and material presented at the Fifth EPRI Steam Balance-of-Plant Heat Exchanger NDE Symposium which was held on June 15-17, 1997 at Lake Tahoe, Nevada. Along with the proceedings of the symposium, an attendance list is included in this document. The topics that are presented in the symposium are included in this publication in a Plenary Session and Sessions 1, 2, 3 and 4. An overview of the American Society for Nondestructive Testing (ASNT) Central Certification Program is presented in the Plenary Session. The following is a sampling of titles presented in the other sessions: An Engineer's Guide to Eddy Current Testing; ID Pit Sizing in a Carbon Steel Tubed Fuel Oil Storage Transfer Heater; Pilgrim Feedwater Heater Tube Repair; Through the Tube Plugging Application for Once Through Heat Exchangers; PFEC Inspection Method for Detection and Sizing of Uniform Wall Thinning; Some Characteristics of Pulsed Eddy Current Technique in Ferromagnetic Heat Exchanger Tubing; Utility Perspective on PC Based Database Management and Analysis Software; and NDE Demonstration and Inspection of Ginna Power Plant Moisture Separator Finned Tubing.

  17. Characterization of various losses in a cryogenic counterflow heat exchanger

    NASA Astrophysics Data System (ADS)

    Aminuddin, Mohammad; Zubair, Syed M.

    2014-11-01

    A detailed assessment of irreversibility, predominantly heat in-leak and axial wall conduction, is essential in accurately predicting the performance of high effectiveness heat exchangers employed in cryogenic applications. Integration into a refrigeration system as well requires consideration of parasitic heat loss by conduction from exchanger cold end to the adjacent components. Governing equations incorporating these effects in a counterflow exchanger are solved numerically and the model predictions evaluated for heat exchanger ineffectiveness and heat loss by conduction. The optimum performance mandates minimization of both. Although ineffectiveness decreases at higher longitudinal conduction, cold end loss increases with deterioration of the overall performance. Utilizing lower heat capacity rate hot fluid, nevertheless, reduces the cold end loss. Heat in-leak is relatively high with concurrent consideration of axial wall conduction and has adverse consequence on heat exchanger effectiveness. Analysis of the net heat transferred to lower stages of refrigeration reveals a critical NTU.

  18. Aerodynamics of heat exchangers for high-altitude aircraft

    NASA Technical Reports Server (NTRS)

    Drela, Mark

    1996-01-01

    Reduction of convective beat transfer with altitude dictates unusually large beat exchangers for piston- engined high-altitude aircraft The relatively large aircraft drag fraction associated with cooling at high altitudes makes the efficient design of the entire heat exchanger installation an essential part of the aircraft's aerodynamic design. The parameters that directly influence cooling drag are developed in the context of high-altitude flight Candidate wing airfoils that incorporate heat exchangers are examined. Such integrated wing-airfoil/heat-exchanger installations appear to be attractive alternatives to isolated heat.exchanger installations. Examples are drawn from integrated installations on existing or planned high-altitude aircraft.

  19. BASIMO - Borehole Heat Exchanger Array Simulation and Optimization Tool

    NASA Astrophysics Data System (ADS)

    Schulte, Daniel; Rühaak, Wolfram; Welsch, Bastian; Bär, Kristian; Sass, Ingo

    2016-04-01

    Borehole heat exchangers represent a well-established technology, which pushes for new fields of applications and novel modifications. Current simulation tools cannot - or only to some extent - describe features like inclined or partly insulated boreholes unless they run fully discretized models of the borehole heat exchangers. However, fully discretized models often come at a high computational cost, especially for large arrays of borehole heat exchangers. We present a tool, which uses one dimensional thermal resistance and capacity models for the borehole heat exchangers coupled with a numerical finite element model for the subsurface heat transport. An unstructured tetrahedral mesh bypasses the limitations of structured grids for borehole path geometries, while the thermal resistance and capacity model is improved to account for borehole heat exchanger properties changing with depth. The presented tool benefits from the fast analytical solution of the thermal interactions within the boreholes while still allowing for a detailed consideration of the borehole heat exchanger properties.

  20. Heat transfer research on supercritical water flow upward in tube

    SciTech Connect

    Li, H. B.; Yang, J.; Gu, H. Y.; Zhao, M.; Lu, D. H.; Zhang, J. M.; Wang, F.; Zhang, Y.

    2012-07-01

    The experimental research of heat transfer on supercritical water has been carried out on the supercritical water multipurpose test loop with a 7.6 mm upright tube. The experimental data of heat transfer is obtained. The experimental results of thermal-hydraulic parameters on flow and heat transfer of supercritical water show that: Heat transfer enhancement occurs when the fluid temperature reaches pseudo-critical point with low mass flow velocity, and peters out when the mass flow velocity increases. The heat transfer coefficient and Nusselt number decrease with the heat flux or system pressure increases, and increase with the increasing of mass flow velocity. The wall temperature increases when the mass flow velocity decreases or the system pressure increases. (authors)

  1. SIMULATION OF BOILING HEAT TRANSFER AROUND MICRO PIN-FIN HEAT EXCHANGER: PROGRESS AND CHALLENGES

    SciTech Connect

    Tyagi, M.; Maha, A.; Singh, K. V.; Li, G.; and Pang, S.S.

    2006-07-01

    Boiling at microscales is a challenging problem for the computational models as well as the resources. During boiling, the formation and departure of vapor bubbles from the heated surface involves the physics from nano/micro level to the macro level. Therefore, a hierarchical methodology is needed to incorporate the nano/microscale physics with the macroscale system performance. Using micro-fabrication techniques, microstructures (micropin-fins) can be fabricated around the tubes in the heat exchanger of Pressurized Water Reactors (PWRs) to increase the heat-exchanging efficiency and reduce the overall size of the heat-exchanger for the given heat transfer rates. Combined with high fidelity simulations of the thermal transport in the entire system, optimal design of microstructure patterns and layouts can be worked out pragmatically. Properly patterned microstructures on the pipe in the steam generation zone should create more nuclei for bubble to form and result in a reduced average bubble size and shorter retention time, i.e. the time for the vapor phase sticking on the pipe surface. The smaller average steam bubble size and shorter bubble retention time will enhance the overall thermal efficiency. As a preliminary step, a periodic arrangement of micropin-fins containing four in-line cylindrical fins was modeled. The governing equations for the mass, momentum and energy transport were solved in the fluid in a conjugate heat transfer mode. In the future, several studies will be conducted to simulate different geometric arrangements, different fin cross-sections, and realistic operating conditions including phase-change with boiling by adding complexities in simple steps.

  2. Thermal control of a lidar laser system using a non-conventional ram air heat exchanger

    NASA Technical Reports Server (NTRS)

    Killough, Brian D.; Alexander, William, Jr.; Swofford, Doyle P.

    1990-01-01

    This paper describes the analysis and performance testing of a uniquely designed external heat exchanger. The heat exchanger is attached externally to an aircraft and is used to cool a laser system within the fuselage. Estimates showed insufficient cooling capacity with a conventional staggered tube array in the limited space available. Thus, a non-conventional design wes developed with larger tube and fin area exposed to the ram air to increase the heat transfer performance. The basic design consists of 28 circular finned aluminum tubes arranged in two parallel banks. Wind tunnel tests were performed to simulate air and liquid flight conditions for the non-conventional parallel bank arrangement and the conventional staggered tube arrangement. Performance comparisons of each of the two designs are presented. Test results are used in a computer model of the heat exchanger to predict the operating performance for the entire flight profile. These analyses predict significantly improved performance over the conventional design and show adequate thermal control margins.

  3. Thermal control of a lidar laser system using a non-conventional ram air heat exchanger

    NASA Astrophysics Data System (ADS)

    Killough, Brian D.; Alexander, William, Jr.; Swofford, Doyle P.

    1990-10-01

    This paper describes the analysis and performance testing of a uniquely designed external heat exchanger. The heat exchanger is attached externally to an aircraft and is used to cool a laser system within the fuselage. Estimates showed insufficient cooling capacity with a conventional staggered tube array in the limited space available. Thus, a non-conventional design wes developed with larger tube and fin area exposed to the ram air to increase the heat transfer performance. The basic design consists of 28 circular finned aluminum tubes arranged in two parallel banks. Wind tunnel tests were performed to simulate air and liquid flight conditions for the non-conventional parallel bank arrangement and the conventional staggered tube arrangement. Performance comparisons of each of the two designs are presented. Test results are used in a computer model of the heat exchanger to predict the operating performance for the entire flight profile. These analyses predict significantly improved performance over the conventional design and show adequate thermal control margins.

  4. Tie Tube Heat Transfer Modeling for Bimodal Nuclear Thermal Rockets

    NASA Astrophysics Data System (ADS)

    Clough, Joshua A.; Starkey, Ryan P.; Lewis, Mark J.; Lavelle, Thomas M.

    2007-01-01

    Bimodal nuclear thermal rocket systems have been shown to reduce the weight and cost of space vehicles to Mars and beyond by utilizing the reactor for power generation in the relatively long duration between burns in an interplanetary trajectory. No information, however, is available regarding engine and reactor-level operation of such bimodal systems. The purpose of this project is to generate engine and reactor models with sufficient fidelity and flexibility to accurately study the component-level effects of operating a propulsion-designed reactor at power generation levels. Previous development of a 1-D reactor and tie tube model found that ignoring heat generation inside of the tie tube leads to under-prediction of the temperature change and over-prediction of pressure change across the tie tube. This paper will present the development and results of a tie tube model that has been extended to account for heat generation, specifically in the moderator layer. This model is based on a 1-D distribution of power in the fuel elements and tie tubes, as a precursor to an eventual neutron-driven reactor model.

  5. Tie Tube Heat Transfer Modeling for Bimodal Nuclear Thermal Rockets

    SciTech Connect

    Clough, Joshua A.; Starkey, Ryan P.; Lewis, Mark J.; Lavelle, Thomas M.

    2007-01-30

    Bimodal nuclear thermal rocket systems have been shown to reduce the weight and cost of space vehicles to Mars and beyond by utilizing the reactor for power generation in the relatively long duration between burns in an interplanetary trajectory. No information, however, is available regarding engine and reactor-level operation of such bimodal systems. The purpose of this project is to generate engine and reactor models with sufficient fidelity and flexibility to accurately study the component-level effects of operating a propulsion-designed reactor at power generation levels. Previous development of a 1-D reactor and tie tube model found that ignoring heat generation inside of the tie tube leads to under-prediction of the temperature change and over-prediction of pressure change across the tie tube. This paper will present the development and results of a tie tube model that has been extended to account for heat generation, specifically in the moderator layer. This model is based on a 1-D distribution of power in the fuel elements and tie tubes, as a precursor to an eventual neutron-driven reactor model.

  6. Turbulent flow and heat transfer in rotating channels and tubes

    NASA Astrophysics Data System (ADS)

    Mitiakov, V. Y.; Petropavlovskii, R. R.; Ris, V. V.; Smirnov, E. M.; Smirnov, S. A.

    This document is a reduction of the author's experimental results on turbulent flow characteristics and heat transfer in rotating channels whose axes are parallel to the plane of rotation. Substantial dissimilarities of longitudinal velocity field profile and pulsational characteristics are caused by effects of stabilization and destabilization and secondary flow production. Local heat transfer coefficients vary over the perimeter of the tube section connecting detected flow peculiarities. It is shown that the increase in rotational intensity caused an increase in the relative dissimilarity of the local heat transfer coefficients and increased their mean value.

  7. Convective heat transfer in foams under laminar flow in pipes and tube bundles

    PubMed Central

    Attia, Joseph A.; McKinley, Ian M.; Moreno-Magana, David; Pilon, Laurent

    2014-01-01

    The present study reports experimental data and scaling analysis for forced convection of foams and microfoams in laminar flow in circular and rectangular tubes as well as in tube bundles. Foams and microfoams are pseudoplastic (shear thinning) two-phase fluids consisting of tightly packed bubbles with diameters ranging from tens of microns to a few millimeters. They have found applications in separation processes, soil remediation, oil recovery, water treatment, food processes, as well as in fire fighting and in heat exchangers. First, aqueous solutions of surfactant Tween 20 with different concentrations were used to generate microfoams with various porosity, bubble size distribution, and rheological behavior. These different microfoams were flowed in uniformly heated circular tubes of different diameter instrumented with thermocouples. A wide range of heat fluxes and flow rates were explored. Experimental data were compared with analytical and semi-empirical expressions derived and validated for single-phase power-law fluids. These correlations were extended to two-phase foams by defining the Reynolds number based on the effective viscosity and density of microfoams. However, the local Nusselt and Prandtl numbers were defined based on the specific heat and thermal conductivity of water. Indeed, the heated wall was continuously in contact with a film of water controlling convective heat transfer to the microfoams. Overall, good agreement between experimental results and model predictions was obtained for all experimental conditions considered. Finally, the same approach was shown to be also valid for experimental data reported in the literature for laminar forced convection of microfoams in rectangular minichannels and of macrofoams across aligned and staggered tube bundles with constant wall heat flux. PMID:25552745

  8. 14 CFR 25.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 14 Aeronautics and Space 1 2012-01-01 2012-01-01 false Exhaust heat exchangers. 25.1125 Section 25... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Exhaust System § 25.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes, the following apply: (a) Each exhaust heat...

  9. 40 CFR 63.654 - Heat exchange systems.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 11 2014-07-01 2014-07-01 false Heat exchange systems. 63.654 Section... Emission Standards for Hazardous Air Pollutants From Petroleum Refineries § 63.654 Heat exchange systems. (a) Except as specified in paragraph (b) of this section, the owner or operator of a heat...

  10. 14 CFR 25.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Exhaust heat exchangers. 25.1125 Section 25... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Exhaust System § 25.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes, the following apply: (a) Each exhaust heat...

  11. 14 CFR 29.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Exhaust heat exchangers. 29.1125 Section 29... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Exhaust System § 29.1125 Exhaust heat exchangers. For reciprocating engine powered rotorcraft the following apply: (a) Each exhaust heat...

  12. 14 CFR 29.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 14 Aeronautics and Space 1 2012-01-01 2012-01-01 false Exhaust heat exchangers. 29.1125 Section 29... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Exhaust System § 29.1125 Exhaust heat exchangers. For reciprocating engine powered rotorcraft the following apply: (a) Each exhaust heat...

  13. 14 CFR 29.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Exhaust heat exchangers. 29.1125 Section 29... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Exhaust System § 29.1125 Exhaust heat exchangers. For reciprocating engine powered rotorcraft the following apply: (a) Each exhaust heat...

  14. 40 CFR 63.654 - Heat exchange systems.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 11 2012-07-01 2012-07-01 false Heat exchange systems. 63.654 Section... Emission Standards for Hazardous Air Pollutants From Petroleum Refineries § 63.654 Heat exchange systems. (a) Except as specified in paragraph (b) of this section, the owner or operator of a heat...

  15. 14 CFR 25.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Exhaust heat exchangers. 25.1125 Section 25... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Exhaust System § 25.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes, the following apply: (a) Each exhaust heat...

  16. 40 CFR 63.1409 - Heat exchange system provisions.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 12 2012-07-01 2011-07-01 true Heat exchange system provisions. 63... Standards for Hazardous Air Pollutant Emissions: Manufacture of Amino/Phenolic Resins § 63.1409 Heat... each heat exchange system used to cool process equipment in an affected source, according to...

  17. 40 CFR 63.654 - Heat exchange systems.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 11 2013-07-01 2013-07-01 false Heat exchange systems. 63.654 Section... Emission Standards for Hazardous Air Pollutants From Petroleum Refineries § 63.654 Heat exchange systems. (a) Except as specified in paragraph (b) of this section, the owner or operator of a heat...

  18. Design Option of Heat Exchanger for the Next Generation Nuclear Plant

    SciTech Connect

    Eung Soo Kim; Chang Oh

    2008-09-01

    The Next Generation Nuclear Plant (NGNP), a very High temperature Gas-Cooled Reactor (VHTGRS) concept, will provide the first demonstration of a closed-loop Brayton cycle at a commercial scale of a few hundred megawatts electric and hydrogen production. The power conversion system (PCS) for the NGNP will take advantage of the significantly higher reactor outlet temperatures of the VHTGRS to provide higher efficiencies than can be achieved in the current generation of light water reactors. Besides demonstrating a system design that can be used directly for subsequent commercial deployment, the NGNP will demonstrate key technology elements that can be used in subsequent advanced power conversion systems for other Generation IV reactors. In anticipation of the design, development and procurement of an advanced power conversion system for the NGNP, the system integration of the NGNP and hydrogen plant was initiated to identify the important design and technology options that must be considered in evaluating the performance of the proposed NGNP. As part of the system integration of the VHTGRS and hydrogen production plant, the intermediate heat exchanger is used to transfer the process heat from VHTGRS to hydrogen plant. Therefore, the design and configuration of the intermediate heat exchanger are very important. This paper will include analysis of one stage versus two stage heat exchanger design configurations and thermal stress analyses of a printed circuit heat exchanger, helical coil heat exchanger, and shell/tube heat exchanger.

  19. Humidification on Ventilated Patients: Heated Humidifications or Heat and Moisture Exchangers?

    PubMed Central

    Cerpa, F; Cáceres, D; Romero-Dapueto, C; Giugliano-Jaramillo, C; Pérez, R; Budini, H; Hidalgo, V; Gutiérrez, T; Molina, J; Keymer, J

    2015-01-01

    The normal physiology of conditioning of inspired gases is altered when the patient requires an artificial airway access and an invasive mechanical ventilation (IMV). The endotracheal tube (ETT) removes the natural mechanisms of filtration, humidification and warming of inspired air. Despite the noninvasive ventilation (NIMV) in the upper airways, humidification of inspired gas may not be optimal mainly due to the high flow that is being created by the leakage compensation, among other aspects. Any moisture and heating deficit is compensated by the large airways of the tracheobronchial tree, these are poorly suited for this task, which alters mucociliary function, quality of secretions, and homeostasis gas exchange system. To avoid the occurrence of these events, external devices that provide humidification, heating and filtration have been developed, with different degrees of evidence that support their use. PMID:26312102

  20. Humidification on Ventilated Patients: Heated Humidifications or Heat and Moisture Exchangers?

    PubMed

    Cerpa, F; Cáceres, D; Romero-Dapueto, C; Giugliano-Jaramillo, C; Pérez, R; Budini, H; Hidalgo, V; Gutiérrez, T; Molina, J; Keymer, J

    2015-01-01

    The normal physiology of conditioning of inspired gases is altered when the patient requires an artificial airway access and an invasive mechanical ventilation (IMV). The endotracheal tube (ETT) removes the natural mechanisms of filtration, humidification and warming of inspired air. Despite the noninvasive ventilation (NIMV) in the upper airways, humidification of inspired gas may not be optimal mainly due to the high flow that is being created by the leakage compensation, among other aspects. Any moisture and heating deficit is compensated by the large airways of the tracheobronchial tree, these are poorly suited for this task, which alters mucociliary function, quality of secretions, and homeostasis gas exchange system. To avoid the occurrence of these events, external devices that provide humidification, heating and filtration have been developed, with different degrees of evidence that support their use.

  1. Experimental investigation of heat transfer and effectiveness in corrugated plate heat exchangers having different chevron angles

    NASA Astrophysics Data System (ADS)

    Kılıç, Bayram; İpek, Osman

    2016-06-01

    In this study, heat transfer rate and effectiveness of corrugated plate heat exchangers having different chevron angles were investigated experimentally. Chevron angles of plate heat exchangers are β = 30° and β = 60°. For this purpose, experimentally heating system used plate heat exchanger was designed and constructed. Thermodynamic analysis of corrugated plate heat exchangers having different chevron angles were carried out. The heat transfer rate and effectiveness values are calculated. The experimental results are shown that heat transfer rate and effectiveness values for β = 60° is higher than that of the other. Obtained experimental results were graphically presented.

  2. Heat exchanger for fuel cell power plant reformer

    DOEpatents

    Misage, Robert; Scheffler, Glenn W.; Setzer, Herbert J.; Margiott, Paul R.; Parenti, Jr., Edmund K.

    1988-01-01

    A heat exchanger uses the heat from processed fuel gas from a reformer for a fuel cell to superheat steam, to preheat raw fuel prior to entering the reformer and to heat a water-steam coolant mixture from the fuel cells. The processed fuel gas temperature is thus lowered to a level useful in the fuel cell reaction. The four temperature adjustments are accomplished in a single heat exchanger with only three heat transfer cores. The heat exchanger is preheated by circulating coolant and purge steam from the power section during startup of the latter.

  3. Circulatory heat sources for canine respiratory heat exchange.

    PubMed Central

    Solway, J; Leff, A R; Dreshaj, I; Munoz, N M; Ingenito, E P; Michaels, D; Ingram, R H; Drazen, J M

    1986-01-01

    We assessed the roles of the pulmonary and bronchial circulations as potential heat sources to the pulmonary airways during respiratory heat loss, by observing the changes in airstream temperature that accompanied temporary occlusion of the pulmonary or bronchial circulations. Baseline end-expiratory and end-inspiratory airstream temperatures were 35.4 +/- 0.2 degrees C (SEM) and 30.9 +/- 0.3 degrees C, respectively, among all trials. With occlusion of the lower lobe pulmonary arteries for 3 min ipsilateral end-expiratory and end-inspiratory airstream temperatures fell by 2.8 +/- 0.2 and 1.1 +/- 0.2 degrees C, respectively, during hyperpnea with room temperature air, and by 3.5 +/- 0.5 and 1.8 +/- 0.2 degrees C, respectively, during hyperpnea with frigid air. In marked contrast, interruption of the bronchial circulation for 3 min had no effect on airstream temperatures. These data indicate that under these conditions, the pulmonary circulation, but not the bronchial circulation, serves as an important local heat source for respiratory heat exchange within the pulmonary airways. Images PMID:3760181

  4. Experimental and theoretical analysis of the local condensation heat transfer in a plate heat exchanger

    NASA Astrophysics Data System (ADS)

    Grabenstein, V.; Kabelac, S.

    2012-11-01

    Plate heat exchanger (PHE) are today widely used in industrial heat transfer applications due to their good thermal performance, modest space requirement, easy accessibility to all areas and their lower capital and operating costs as compared to shell-and-tube heat exchangers. Although authoritative models for the design of PHE used as condensers are missing, the number of applications where a PHE is operating as a condenser increases. On the way to a reliable model based on physical approaches for the prediction of heat transfer and pressure drop during the condensation process inside a PHE, the flow and heat interactions as well as their dependence on the geometrical parameters of the corrugated plates and the operating conditions must be studied in detail. In this work the stepwise procedure for the fundamental construction of such a model is described. An experimental setup was built to analyze the characteristics of the two-phase-flow in PHE. A single gap, consisting of two transparent corrugated plates, was tested with a two-phase flow of air/water and also with boiling refrigerant R365mfc. Flow pattern maps were constructed for plates with corrugation angles of 27 and 63 degrees relative to the direction of flow. Investigations of the local heat transfer coefficients and the pressure drop were done with the same plates. The measurement of the local heat transfer coefficients was carried out by the use of the "Temperature Oscillation InfraRed Thermography" (TOIRT) method. Based on these results three main flow patterns are defined: film flow, bubbly flow and slug flow. For each of the three flow patterns an own model for the heat transfer and pressure drop mechanism are developed and the heat transfer coefficient and the friction factor is calculated with different equations depending on the actual steam quality, mass flow and geometrical parameters by means of a flow pattern map. The theory of the flow pattern based prediction models is proved with own

  5. Analysis of gas heat conduction in evacuated tube solar collectors

    SciTech Connect

    Beikircher, T.; Spirkl, W.

    1996-12-31

    The authors investigated the gas heat conduction in two types of evacuated tubular solar collectors for a wide range of Knudsen numbers. For tube-in-tube collectors, they generalized a solution of the gas kinetic Boltzmann equation, which has been obtained by the 4-momentum method, to polyatomic gases. The resulting equation coincides with Sherman`s interpolation formula. For a plate-in-tube collector, they measured the stationary heat loss for gas pressures varying between 10{sup {minus}2} and 10{sup 4} Pa. The accuracy of an earlier experiment was improved. For analysis the authors applied the temperature jump method: a heat conduction equation with boundary conditions of the third kind involving the temperature gradient and the pressure was numerically solved. The results with the temperature jump method agree with the experimental values nearly within the error bands. They also applied Sherman`s interpolation formula and found, as expected, that the heat conduction as function of the pressure is too steep. For both types of collectors, the influence of geometric parameters was theoretically studied.

  6. Analysis of gas heat conduction in evacuated tube solar collectors

    SciTech Connect

    Beikircher, T.; Spirkl, W.

    1996-08-01

    The authors investigated the gas heat conduction in two types of evacuated tubular solar collectors for a wide range of Knudsen numbers. For tube-in-tube collectors, they generalized a solution of the gas kinetic Boltzmann equation, which has been obtained by the four-momentum method, to polyatomic gases. The resulting equation coincides with Sherman`s interpolation formula. For a plate-in-tube collector, they measured the stationary heat loss for gas pressures varying between 10{sup {minus}2} and 10{sup 4} Pa. The accuracy of an earlier experiment was improved. For analysis they applied the temperature jump method: a heat conduction equation with boundary conditions of the third kind involving the temperature gradient and the pressure was numerically solved. The results with the temperature jump method agree with the experimental values nearly within the error bands. They also applied Sherman`s interpolation formula and found, as expected, that the heat conduction as function of the pressure is too steep. For both types of collectors, the influence of geometric parameters was theoretically studied.

  7. Mitigation of biofouling using electromagnetic fields in tubular heat exchangers-condensers cooled by seawater.

    PubMed

    Trueba, Alfredo; García, Sergio; Otero, Félix M

    2014-01-01

    Electromagnetic field (EMF) treatment is presented as an alternative physical treatment for the mitigation of biofouling adhered to the tubes of a heat exchanger-condenser cooled by seawater. During an experimental phase, a fouling biofilm was allowed to grow until experimental variables indicated that its growth had stabilised. Subsequently, EMF treatment was applied to seawater to eliminate the biofilm and to maintain the achieved cleanliness. The results showed that EMFs precipitated ions dissolved in the seawater. As a consequence of the application of EMFs, erosion altered the intermolecular bonding of extracellular polymers, causing the destruction of the biofilm matrix and its detachment from the inner surface of the heat exchanger-condenser tubes. This detachment led to the partial removal of a mature biofilm and a partial recovery of the efficiency lost in the heat transfer process by using a physical treatment that is harmless to the marine environment.

  8. High temperature heat exchanger studies for applications to gas turbines

    NASA Astrophysics Data System (ADS)

    Min, June Kee; Jeong, Ji Hwan; Ha, Man Yeong; Kim, Kui Soon

    2009-12-01

    Growing demand for environmentally friendly aero gas-turbine engines with lower emissions and improved specific fuel consumption can be met by incorporating heat exchangers into gas turbines. Relevant researches in such areas as the design of a heat exchanger matrix, materials selection, manufacturing technology, and optimization by a variety of researchers have been reviewed in this paper. Based on results reported in previous studies, potential heat exchanger designs for an aero gas turbine recuperator, intercooler, and cooling-air cooler are suggested.

  9. Global optimization algorithm for heat exchanger networks

    SciTech Connect

    Quesada, I.; Grossmann, I.E. )

    1993-03-01

    This paper deals with the global optimization of heat exchanger networks with fixed topology. It is shown that if linear area cost functions are assumed, as well as arithmetic mean driving force temperature differences in networks with isothermal mixing, the corresponding nonlinear programming (NLP) optimization problem involves linear constraints and a sum of linear fractional functions in the objective which are nonconvex. A rigorous algorithm is proposed that is based on a convex NLP underestimator that involves linear and nonlinear estimators for fractional and bilinear terms which provide a tight lower bound to the global optimum. This NLP problem is used within a spatial branch and bound method for which branching rules are given. Basic properties of the proposed method are presented, and its application is illustrated with several example problems. The results show that the proposed method only requires few nodes in the branch and bound search.

  10. Condensing Heat Exchanger with Hydrophilic Antimicrobial Coating

    NASA Technical Reports Server (NTRS)

    Thomas, Christopher M. (Inventor); Ma, Yonghui (Inventor)

    2014-01-01

    A multi-layer antimicrobial hydrophilic coating is applied to a substrate of anodized aluminum, although other materials may form the substrate. A silver layer is sputtered onto a thoroughly clean anodized surface of the aluminum to about 400 nm thickness. A layer of crosslinked, silicon-based macromolecular structure about 10 nm thickness overlies the silver layer, and the outermost surface of the layer of crosslinked, silicon-based macromolecular structure is hydroxide terminated to produce a hydrophilic surface with a water drop contact angle of less than 10.degree.. The coated substrate may be one of multiple fins in a condensing heat exchanger for use in the microgravity of space, which has narrow channels defined between angled fins such that the surface tension of condensed water moves water by capillary flow to a central location where it is pumped to storage. The antimicrobial coating prevents obstruction of the capillary passages.

  11. Condensate-removal device for heat exchangers

    NASA Technical Reports Server (NTRS)

    Trusch, R. B.; Oconnor, E. W.

    1973-01-01

    Device comprises array of perforated tubes manifolded together and connected to a vacuum suction device. Vacuum applied to these tubes pulls mixture of condensate and effluent gas through perforations and along length of tubes to discharge device. Discharge device may be a separator which separates water vapor from effluent air and allows recirculation of both of them.

  12. Thermal energy storage heat exchanger: Molten salt heat exchanger design for utility power plants

    NASA Technical Reports Server (NTRS)

    Ferarra, A.; Yenetchi, G.; Haslett, R.; Kosson, R.

    1977-01-01

    The use of thermal energy storage (TES) in the latent heat of molten salts as a means of conserving fossil fuels and lowering the cost of electric power was evaluated. Public utility systems provided electric power on demand. This demand is generally maximum during late weekday afternoons, with considerably lower overnight and weekend loads. Typically, the average demand is only 60% to 80% of peak load. As peak load increases, the present practice is to purchase power from other grid facilities or to bring older less efficient fossil-fuel plants on line which increase the cost of electric power. The widespread use of oil-fired boilers, gas turbine and diesel equipment to meet peaking loads depletes our oil-based energy resources. Heat exchangers utilizing molten salts can be used to level the energy consumption curve. The study begins with a demand analysis and the consideration of several existing modern fossil-fuel and nuclear power plants for use as models. Salts are evaluated for thermodynamic, economic, corrosive, and safety characteristics. Heat exchanger concepts are explored and heat exchanger designs are conceived. Finally, the economics of TES conversions in existing plants and new construction is analyzed. The study concluded that TES is feasible in electric power generation. Substantial data are presented for TES design, and reference material for further investigation of techniques is included.

  13. Advanced heat exchanger development for molten salts

    DOE PAGES

    Sabharwall, Piyush; Clark, Denis; Glazoff, Michael; Zheng, Guiqiu; Sridharan, Kumar; Anderson, Mark

    2014-12-01

    This study addresses present work concerned with advanced heat exchanger development for molten salt in nuclear and non nuclear thermal systems. The molten salt systems discussed herein use alloys, such as Hastelloy N and 242, which show corrosion resistance to molten salt at nominal operating temperatures up to 700°C. These alloys were diffusion welded, and the corresponding information is presented. Test specimens were prepared for exposing diffusion welds to molten salt environments. Hastelloy N and 242 were found to be weldable by diffusion welding, with ultimate tensile strengths about 90% of base metal values. Both diffusion welds and sheet materialmore » in Hastelloy N were corrosion tested in?58 mol% KF and 42 mol% ZrF4 at 650, 700, and 850°C for 200, 500, and 1,000 hours. Corrosion rates found were similar between welded and nonwelded materials, typically <10 mils per year. For materials of construction, nickel and alloys with dense nickel coatings are effectively inert to corrosion in fluorides, but not so in chlorides. Hence, additional testing of selected alloys for resistance to intergranular corrosion is needed, as is a determination of corrosion rate as a function of contaminant type and alloy composition with respect to chromium and carbon to better define the optimal chromium and carbon composition, independent of galvanic or differential solubility effects. Also presented is the division of the nuclear reactor and high temperature components per ASME standards, along with design requirements for a subcritical Rankine power cycle heat exchanger that has to overcome pressure difference of about 17 MPa.« less

  14. Advanced heat exchanger development for molten salts

    SciTech Connect

    Sabharwall, Piyush; Clark, Denis; Glazoff, Michael; Zheng, Guiqiu; Sridharan, Kumar; Anderson, Mark

    2014-12-01

    This study addresses present work concerned with advanced heat exchanger development for molten salt in nuclear and non nuclear thermal systems. The molten salt systems discussed herein use alloys, such as Hastelloy N and 242, which show corrosion resistance to molten salt at nominal operating temperatures up to 700°C. These alloys were diffusion welded, and the corresponding information is presented. Test specimens were prepared for exposing diffusion welds to molten salt environments. Hastelloy N and 242 were found to be weldable by diffusion welding, with ultimate tensile strengths about 90% of base metal values. Both diffusion welds and sheet material in Hastelloy N were corrosion tested in?58 mol% KF and 42 mol% ZrF4 at 650, 700, and 850°C for 200, 500, and 1,000 hours. Corrosion rates found were similar between welded and nonwelded materials, typically <10 mils per year. For materials of construction, nickel and alloys with dense nickel coatings are effectively inert to corrosion in fluorides, but not so in chlorides. Hence, additional testing of selected alloys for resistance to intergranular corrosion is needed, as is a determination of corrosion rate as a function of contaminant type and alloy composition with respect to chromium and carbon to better define the optimal chromium and carbon composition, independent of galvanic or differential solubility effects. Also presented is the division of the nuclear reactor and high temperature components per ASME standards, along with design requirements for a subcritical Rankine power cycle heat exchanger that has to overcome pressure difference of about 17 MPa.

  15. Thermal Propulsion Capture System Heat Exchanger Design

    NASA Technical Reports Server (NTRS)

    Richard, Evan M.

    2016-01-01

    One of the biggest challenges of manned spaceflight beyond low earth orbit and the moon is harmful radiation that astronauts would be exposed to on their long journey to Mars and further destinations. Using nuclear energy has the potential to be a more effective means of propulsion compared to traditional chemical engines (higher specific impulse). An upper stage nuclear engine would allow astronauts to reach their destination faster and more fuel efficiently. Testing these engines poses engineering challenges due to the need to totally capture the engine exhaust. The Thermal Propulsion Capture System is a concept for cost effectively and safely testing Nuclear Thermal Engines. Nominally, hydrogen exhausted from the engine is not radioactive, but is treated as such in case of fuel element failure. The Thermal Propulsion Capture System involves injecting liquid oxygen to convert the hydrogen exhaust into steam. The steam is then cooled and condensed into liquid water to allow for storage. The Thermal Propulsion Capture System concept for ground testing of a nuclear powered engine involves capturing the engine exhaust to be cooled and condensed before being stored. The hydrogen exhaust is injected with liquid oxygen and burned to form steam. That steam must be cooled to saturation temperatures before being condensed into liquid water. A crossflow heat exchanger using water as a working fluid will be designed to accomplish this goal. Design a cross flow heat exchanger for the Thermal Propulsion Capture System testing which: Eliminates the need for water injection cooling, Cools steam from 5800 F to saturation temperature, and Is efficient and minimizes water requirement.

  16. Axial flow heat exchanger devices and methods for heat transfer using axial flow devices

    DOEpatents

    Koplow, Jeffrey P.

    2016-02-16

    Systems and methods described herein are directed to rotary heat exchangers configured to transfer heat to a heat transfer medium flowing in substantially axial direction within the heat exchangers. Exemplary heat exchangers include a heat conducting structure which is configured to be in thermal contact with a thermal load or a thermal sink, and a heat transfer structure rotatably coupled to the heat conducting structure to form a gap region between the heat conducting structure and the heat transfer structure, the heat transfer structure being configured to rotate during operation of the device. In example devices heat may be transferred across the gap region from a heated axial flow of the heat transfer medium to a cool stationary heat conducting structure, or from a heated stationary conducting structure to a cool axial flow of the heat transfer medium.

  17. Heat transfer characteristics of staggered wing-shaped tubes bundle at different angles of attack

    NASA Astrophysics Data System (ADS)

    Sayed Ahmed, Sayed Ahmed E.; Ibrahiem, Emad Z.; Mesalhy, Osama M.; Abdelatief, Mohamed A.

    2014-08-01

    An experimental and numerical study has been conducted to clarify heat transfer characteristics and effectiveness of a cross-flow heat exchanger employing staggered wing-shaped tubes at different angels of attack. The water-side Rew and the air-side Rea were at 5 × 102 and at from 1.8 × 103 to 9.7 × 103, respectively. The tubes arrangements were employed with various angles of attack θ1,2,3 from 0° to 330° at the considered Rea range. Correlation of Nu, St, as well as the heat transfer per unit pumping power (ɛ) in terms of Rea and design parameters for the studied bundle were presented. The temperature fields around the staggered wing-shaped tubes bundle were predicted by using commercial CFD FLUENT 6.3.26 software package. Results indicated that the heat transfer increased with the angle of attack in the range from 0° to 45°, while the opposite was true for angles of attack from 135° to 180°. The best thermal performance and hence the efficiency η of studied bundle occurred at the lowest Rea and/or zero angle of attack. Comparisons between the experimental and numerical results of the present study and those, previously, obtained for similar available studies showed good agreements.

  18. The effect of condensate inundation on steam condensation heat transfer to wire-wrapped tubing

    NASA Astrophysics Data System (ADS)

    Kanakis, G. D.

    1983-06-01

    Steam condensation heat transfer measurements were made in a 5-tube test condenser having an additional perforated tube to simulate up to 30 active tubes. Results were obtained for smooth tubes and roped tubes wrapped with wire. A Sieder-Tate equation was used to correlate the inside heat-transfer coefficient. For smooth tubes, a leading coefficient of 0.029 was found, while it was 0.061 for the roped tubes. The average condensing coefficient measured for 30 smooth tubes was 0.59 times the Nusselt coefficient calculated for the first tube. When the smooth tubes were wrapped with wire, this ratio increased up to 0.86. Further, roped tubes without wire experienced a ratio of 0.63, while roped tubes wrapped with wire resulted in a ratio of 0.86. These preliminary data show that wire-wrapped tubes may lead to a significant reduction in condenser surface area.

  19. Convective heat transfer enhancement inside tubes using inserted helical coils

    NASA Astrophysics Data System (ADS)

    Ali, R. K.; Sharafeldeen, M. A.; Berbish, N. S.; Moawed, M. A.

    2016-01-01

    Convective heat transfer was experimentally investigated in tubes with helical coils inserts in turbulent flow regime within Reynolds number range of 14400 ≤ Re ≤ 42900. The present work aims to extend the experimental data available on wire coil inserts to cover wire diameter ratio from 0.044 to 0.133 and coil pitch ratio from 1 to 5. Uniform heat flux was applied to the external surface of the tube and air was selected as fluid. The effects of Reynolds number and wire diameter and coil pitch ratios on the Nusselt number and friction factor were studied. The enhancement efficiency and performance criteria ranges are of (46.9-82.6%) and (100.1-128%) within the investigated range of the different parameters, respectively. Correlations are obtained for the average Nusselt number and friction factor utilizing the present measurements within the investigated range of geometrical parameters and Re.

  20. Condensation heat transfer of steam on a single horizontal tube

    NASA Astrophysics Data System (ADS)

    Graber, K. A.

    1983-06-01

    An experimental apparatus was designed, constructed and instrumented in an effort to systematically and carefully study the condensation heat-transfer coefficient on a single, horizontal tube. A smooth, thick-walled copper tube of length 133.5 mm, with an outside diameter of 15.9 mm and an inside diameter of 12.7 mm was instrumented with six wall thermocouples. The temperature rise across the test section was measured accurately using quartz crystal thermometers. The inside heat-transfer coefficient was determined using the Sieder-Tate correlation with leading coefficient of 0.029. Initial steam side data were taken at atmospheric pressure to test the data acquisition/reduction computer programs.

  1. Active heat exchange system development for latent heat thermal energy storage

    NASA Astrophysics Data System (ADS)

    Alario, J.; Haslett, R.

    1980-03-01

    Various active heat exchange concepts were identified from among three generic categories: scrapers, agitators/vibrators and slurries. The more practical ones were given a more detailed technical evaluation and an economic comparison with a passive tube-shell design for a reference application. Two concepts selected for hardware development are a direct contact heat exchanger in which molten salt droplets are injected into a cooler counterflowing stream of liquid metal carrier fluid, and a rotating drum scraper in which molten salt is sprayed onto the circumference of a rotating drum, which contains the fluid heat sink in an internal annulus near the surface. A fixed scraper blade removes the solidified salt from the surface which has been nickel plated to decrease adhesion forces. Suitable phase change material (PCM) storage media with melting points in the temperature range of interest (250 C to 400 C) were investigated. The specific salt recommended for laboratory tests was a chloride eutectic (20.5KCl-24/5 NaCl-55.0MgCl 2% by wt.), with a nominal melting point of 385 C.

  2. Active heat exchange system development for latent heat thermal energy storage

    NASA Technical Reports Server (NTRS)

    Alario, J.; Haslett, R.

    1980-01-01

    Various active heat exchange concepts were identified from among three generic categories: scrapers, agitators/vibrators and slurries. The more practical ones were given a more detailed technical evaluation and an economic comparison with a passive tube-shell design for a reference application. Two concepts selected for hardware development are a direct contact heat exchanger in which molten salt droplets are injected into a cooler counterflowing stream of liquid metal carrier fluid, and a rotating drum scraper in which molten salt is sprayed onto the circumference of a rotating drum, which contains the fluid heat sink in an internal annulus near the surface. A fixed scraper blade removes the solidified salt from the surface which has been nickel plated to decrease adhesion forces. Suitable phase change material (PCM) storage media with melting points in the temperature range of interest (250 C to 400 C) were investigated. The specific salt recommended for laboratory tests was a chloride eutectic (20.5KCl-24/5 NaCl-55.0MgCl 2% by wt.), with a nominal melting point of 385 C.

  3. A Liquid-Liquid Thermoelectric Heat Exchanger as a Heat Pump for Testing Phase Change Material Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Sheth, Rubik B.; Makinen, Janice; Le, Hung V.

    2016-01-01

    The primary objective of the Phase Change HX payload on the International Space Station (ISS) is to test and demonstrate the viability and performance of Phase Change Material Heat Exchangers (PCM HX). The system was required to pump a working fluid through a PCM HX to promote the phase change material to freeze and thaw as expected on Orion's Multipurpose Crew Vehicle. Due to limitations on ISS's Internal Thermal Control System, a heat pump was needed on the Phase Change HX payload to help with reducing the working fluid's temperature to below 0degC (32degF). This paper will review the design and development of a TEC based liquid-liquid heat exchanger as a way to vary to fluid temperature for the freeze and thaw phase of the PCM HX. Specifically, the paper will review the design of custom coldplates and sizing for the required heat removal of the HX.

  4. Energy-efficiency comparison of advanced ammonia heat-exchanger types

    SciTech Connect

    Panchal, C.; Rabas, T.

    1990-01-01

    Ammonia is the most cost-effective working fluid for many Rankine power cycles and is widely utilized in industrial refrigeration applications. For example, it was selected as the most advantageous working fluid for the comprehensive closed-cycle Ocean Thermal Energy Conversion investigations where the heat source and sink are the warm, surface seawater and the cold, deep seawater, respectively. An essential part of this investigation was to measure the performance of many advanced heat-exchanger types using ammonia as the working fluid and to compare these results with those for conventional shell-and-tube designs. This paper presents an overview of these experiments and their potential significance for improved energy efficiency for industrial refrigeration applications. The heat exchangers used for industrial refrigeration systems account for about 50% of the equipment cost. However, current practice is to use state-of-the-art designs -- the shell-and-tube type without enhanced tubes. Substantial energy savings are possible through the use of advanced ammonia evaporator and condenser heat-exchanger types. 31 refs., 10 figs., 6 tabs.

  5. Deposition of biological aerosols on HVAC heat exchangers

    SciTech Connect

    Siegel, Jeffrey; Walker, Ian

    2001-09-01

    Many biologically active materials are transported as bioaerosols 1-10 {micro}m in diameter. These particles can deposit on cooling and heating coils and lead to serious indoor air quality problems. This paper investigates several of the mechanisms that lead to aerosol deposition on fin and tube heat exchangers. A model has been developed that incorporates the effects of several deposition mechanisms, including impaction, Brownian and turbulent diffusion, turbophoresis, thermophoresis, diffusiophoresis, and gravitational settling. The model is applied to a typical range of air velocities that are found in commercial and residential HVAC systems 1 - 6 m/s (200 - 1200 ft/min), particle diameters from 1 - 8 {micro}m, and fin spacings from 3.2 - 7.9 fins/cm (8 - 16 fins/inch or FPI). The results from the model are compared to results from an experimental apparatus that directly measures deposition on a 4.7 fins/cm (12 FPI) coil. The model agrees reasonably well with this measured data and suggests that cooling coils are an important sink for biological aerosols and consequently a potential source of indoor air quality problems.

  6. Universal Monitor (UM) for OTEC compact heat exchangers

    SciTech Connect

    Kuzay, T.M.

    1981-09-01

    Universal Monitor (UM), is a device-independent concept to measure, with precision, the initiation and progression of fouling in any given OTEC Compact Heat Exchanger model with or without the application of countermeasures. Design description and supporting analyses for the Universal Monitor for OTEC Compact Heat Exchangers are presented.

  7. Simulating flash heating in a muffle tube furnace

    NASA Astrophysics Data System (ADS)

    Maharaj, Susan V.; Hewins, Roger H.

    1999-11-01

    Very rapid heating is an important chondrule formation process and it has not been clear whether conventional equipment, such as a muffle tube furnace, is adequate for the simulation of heating on a time scale of seconds. We present a method for measuring the internal temperature reached by a charge during rapid heating when the thermocouple response lags. We have constrained charge temperatures by monitoring the time required to melt metal wires of various compositions and melting points placed inside charges with furnace temperature at 1400o, 1500o and 1600oC. The times required for melting of the metal wires define the temperature paths inside the charges. At 1400oC, a charge takes 31 s to reach 1399oC, at 1500oC, a charge takes 10 s to reach 1495oC and at 1600oC, a charge takes 6 s to reach 1538oC. Heating rates in vertical muffle tube furnaces are adequate for studying flash melting processes, i.e. of <<1 min duration, invoked, for example, in the formation of chondrules.

  8. Development of Design Criteria for Fluid Induced Structural Vibration in Steam Generators and Heat Exchangers

    SciTech Connect

    Catton, Ivan; Dhir, Vijay K.; Alquaddoomi, O.S.; Mitra, Deepanjan; Adinolfi, Pierangelo

    2004-03-26

    OAK-B135 Flow-induced vibration in heat exchangers has been a major cause of concern in the nuclear industry for several decades. Many incidents of failure of heat exchangers due to apparent flow-induced vibration have been reported through the USNRC incident reporting system. Almost all heat exchangers have to deal with this problem during their operation. The phenomenon has been studied since the 1970s and the database of experimental studies on flow-induced vibration is constantly updated with new findings and improved design criteria for heat exchangers. In the nuclear industry, steam generators are often affected by this problem. However, flow-induced vibration is not limited to nuclear power plants, but to any type of heat exchanger used in many industrial applications such as chemical processing, refrigeration and air conditioning. Specifically, shell and tube type heat exchangers experience flow-induced vibration due to the high velocity flow over the tube banks. Flow-induced vibration in these heat exchangers leads to equipment breakdown and hence expensive repair and process shutdown. The goal of this research is to provide accurate measurements that can help modelers to validate their models using the measured experimental parameters and thereby develop better design criteria for avoiding fluid-elastic instability in heat exchangers. The research is divided between two primary experimental efforts, the first conducted using water alone (single phase) and the second using a mixture of air or steam and water as the working fluid (two phase). The outline of this report is as follows: After the introduction to fluid-elastic instability, the experimental apparatus constructed to conduct the experiments is described in Chapter 2 along with the measurement procedures. Chapter 3 presents results obtained on the tube array and the flow loop, as well as techniques used in data processing. The project performance is described and evaluated in Chapter 4 followed by

  9. Circulating heat exchangers for oscillating wave engines and refrigerators

    DOEpatents

    Swift, Gregory W.; Backhaus, Scott N.

    2003-10-28

    An oscillating-wave engine or refrigerator having a regenerator or a stack in which oscillating flow of a working gas occurs in a direction defined by an axis of a trunk of the engine or refrigerator, incorporates an improved heat exchanger. First and second connections branch from the trunk at locations along the axis in selected proximity to one end of the regenerator or stack, where the trunk extends in two directions from the locations of the connections. A circulating heat exchanger loop is connected to the first and second connections. At least one fluidic diode within the circulating heat exchanger loop produces a superimposed steady flow component and oscillating flow component of the working gas within the circulating heat exchanger loop. A local process fluid is in thermal contact with an outside portion of the circulating heat exchanger loop.

  10. Reactor safety research section probability of heat exchanger leaks

    SciTech Connect

    Cramer, D.S.; Shine, E.P.; Copeland, W.J.

    1992-02-01

    Three heat exchangers (HXs) were changed out after the December 1991 leak of Process Water to the Savannah River. This leaves 6 of the original 304 stainless steel heat exchangers which will remain in K-Reactor for restart. This report discusses SRS site specific data which were used to estimate the probability of a leak within a one-year period as a function of leak rate and root cause in these six heat exchangers in conjunction with six new heat exchangers presently in service in K-Reactor. Based on several assumptions and statistical models, SRS data indicate that the total probability of a leak occurring during a one-year period in K-Reactor with 6 original (304 stainless steel) and 6 new (316-L or SEA-CURE) heat exchangers, with a leak rate greater than 20, 40 or 90 pounds/hr, is 0.013, 0.004 or 0.0005, respectively.

  11. Self-defrosting recuperative air-to-air heat exchanger

    DOEpatents

    Drake, Richard L.

    1993-01-01

    A heat exchanger includes a stationary spirally or concentrically wound heat exchanger core with rotating baffles on upper and lower ends thereof. The rotating baffles include rotating inlets and outlets which are in communication with respective fixed inlets and outlets via annuli. The rotation of the baffles causes a concurrent rotation of the temperature distribution within the stationary exchanger core, thereby preventing frost build-up in some applications and preventing the formation of hot spots in other applications.

  12. On effectiveness and entropy generation in heat exchanger

    NASA Astrophysics Data System (ADS)

    Xiong, Daxi; Li, Zhixin; Guo, Zengyuan

    1996-12-01

    Some conceptual problems were discussed in the present paper. Firstly, according to the physical meaning of effectiveness, a new expression of effectiveness was developed by using an ideal heat exchanger model and temperature histogram method, in which the non-uniform inlet temperature profile was considered. Secondly, the relation of entropy generation number to effectiveness was studied, it was pointed out that both of them could express the perfect degree of a heat exchanger to the second thermodynamic law. Finally, to describe both quantity and quality of heat transferred in a heat exchanger, a criterion named as comprehensive thermal performance coefficient (CTPE) was presented.

  13. Ceramic heat-exchanger applications study

    SciTech Connect

    McFarlin, D.J.; Sgamboti, C.T.; Lessard, R.D.

    1982-10-01

    To put the potential benefits of ceramic heat exchangers (CHX) applications into quantitative perspective, several industrial cogeneration and electric utiity power generation systems were surveyed and evaluated. This study was focused on coal-based fuel fired applications, for which system performance and economic assessments were made. Seven CHX applications in the industrial cogeneration sector were selected for evaluation. These include (1) Gasified Coal-Fired Gas Turbine, (2) Pressurized Fluidized Bed Combustor (PFBC)-Gas Turbine, (3) Atmospheric Fluidized Bed Combustor (AFBC)-Gas Turbine, (4 and 5) AFBC Combined Cycle with and without reheat and (6 and 7) Indirect Coal-Fired Gas Turbine and Combined Cycle. The performance and economics of these cogeneration systems were evaluated and compared with other competing systems (both advanced and State-of-the-Art). For the electric utility power generation sector five applications utilizing a CHX were selected and evaluated; their performance and cost factors were compared to those of a reference pulverized coal-fired steam plant with flue gas desulfurization. These five applications included (1) PFBC-Combined Cycle, (2) AFBC-Combined Cycle, (3) Industrial Coal Gasifier-Combined Cycle, (4) Indirect Coal-Fired Combined Cycle, and (5) Indirect Coal-Fired Simple Cycle. Of the five CHX applications evaluated in the power generation sector, only the AFBC system showed a clear gain over the reference pulverized coal system.

  14. ADVANCED HEAT EXCHANGERS USING TUNABLE NANOSCALE-MOLECULAR ASSEMBLY

    SciTech Connect

    Kwang J. Kim; Thomas W. Bell; Srinivas Vemuri; Sailaja Govindaraju

    2004-01-01

    Steam condensation heat transfer on smooth horizontal tubes and enhanced tubes (TURBO-CDI and TURBO-CSL) along with nanoscale hydrophobic coated tubes was studied experimentally. Hydrophobic coatings have been created through self-assembled mono layers (SAMs) on copper alloy (99.9% Cu, 0.1% P) surfaces to enhance steam condensation through dropwise condensation. In general, a SAM system with a long-chain, hydrophobic group is nano-resistant, meaning that such a system forms a protective hydrophobic layer with negligible heat transfer resistance but a much stronger bond. When compared to complete filmwise condensation, the SAM coating on a plain tube increased the condensation heat transfer rate by a factor of 3 for copper alloy surfaces, under vacuum pressure (33.86 kPa) and by a factor of about 8 times when operated at atmospheric pressure (101 kPa). Lifetime of maintaining dropwise condensation is greatly dependent on the processing conditions.

  15. High temperature corrosion of advanced ceramic materials for hot gas filters and heat exchangers

    SciTech Connect

    Crossland, C.E.; Shelleman, D.L.; Spear, K.E.

    1996-08-01

    A vertical flow-through furnace has been built to study the effect of corrosion on the morphology and mechanical properties of ceramic hot gas filters. Sections of 3M Type 203 and DuPont Lanxide SiC-SiC filter tubes were sealed at one end and suspended in the furnace while being subjected to a simulated coal combustion environment at 870{degrees}C. X-ray diffraction and electron microscopy is used to identify phase and morphology changes due to corrosion while burst testing determines the loss of mechanical strength after exposure to the combustion gases. Additionally, a thermodynamic database of gaseous silicon compounds is currently being established so that calculations can be made to predict important products of the reaction of the environment with the ceramics. These thermodynamic calculations provide useful information concerning the regimes where the ceramic may be degraded by material vaporization. To verify the durability and predict lifetime performance of ceramic heat exchangers in coal combustion environments, long-term exposure testing of stressed (internally pressurized) tubes must be performed in actual coal combustion environments. The authors have designed a system that will internally pressurize 2 inch OD by 48 inch long ceramic heat exchanger tubes to a maximum pressure of 200 psi while exposing the outer surface of the tubes to coal combustion gas at the Combustion and Environmental Research Facility (CERF) at the Pittsburgh Energy and Technology Center. Water-cooled, internal o-ring pressure seals were designed to accommodate the existing 6 inch by 6 inch access panels of the CERF. Tubes will be exposed for up to a maximum of 500 hours at temperatures of 2500 and 2600{degrees}F with an internal pressure of 200 psi. If the tubes survive, their retained strength will be measured using the high temperature tube burst test facility at Penn State University. Fractographic analysis will be performed to identify the failure source(s) for the tubes.

  16. Test results of a Stirling engine utilizing heat exchanger modules with an integral heat pipe

    SciTech Connect

    Skupinski, R.C.; Tower, L.K.; Madi, F.J.; Brusk, K.D.

    1993-04-01

    The Heat Pipe Stirling Engine (HP-1000), a free-piston Stirling engine incorporating three heat exchanger modules, each having a sodium filled heat pipe, has been tested at the NASA-Lewis Research Center as part of the Civil Space Technology Initiative (CSTI). The heat exchanger modules were designed to reduce the number of potential flow leak paths in the heat exchanger assembly and incorporate a heat pipe as the link between the heat source and the engine. An existing RE-1000 free-piston Stirling engine was modified to operate using the heat exchanger modules. This paper describes heat exchanger module and engine performance during baseline testing. Condenser temperature profiles, brake power, and efficiency are presented and discussed.

  17. Test results of a Stirling engine utilizing heat exchanger modules with an integral heat pipe

    NASA Technical Reports Server (NTRS)

    Skupinski, Robert C.; Tower, Leonard K.; Madi, Frank J.; Brusk, Kevin D.

    1993-01-01

    The Heat Pipe Stirling Engine (HP-1000), a free-piston Stirling engine incorporating three heat exchanger modules, each having a sodium filled heat pipe, has been tested at the NASA-Lewis Research Center as part of the Civil Space Technology Initiative (CSTI). The heat exchanger modules were designed to reduce the number of potential flow leak paths in the heat exchanger assembly and incorporate a heat pipe as the link between the heat source and the engine. An existing RE-1000 free-piston Stirling engine was modified to operate using the heat exchanger modules. This paper describes heat exchanger module and engine performance during baseline testing. Condenser temperature profiles, brake power, and efficiency are presented and discussed.

  18. Optimized heat exchanger unit in a thermoacoustic refrigerator

    NASA Astrophysics Data System (ADS)

    El-Fawal, Mawahib Hassan; Mohd-Ghazali, Normah

    2012-06-01

    Due to concern over the environmental impact caused by hazardous refrigerants, the last ten years or so has seen increasing research into thermoacoustic refrigeration. A thermoacoustic refrigerator is a device which uses acoustic power to pump heat. It holds the merits of simple mechanical design, absence of harmful refrigerants and having no or few moving parts. However, the performance of the thermoacoustic refrigerator, particularly the standing wave types, is currently not competitive compared to its counterpart conventional vapor-compression refrigerator. Thermoacoustic refrigeration prototypes, built up-to-date, achieved 0.1-0.2 relative coefficient of performance (COPR) compared with that of 0.33-0.5 for the conventional vapor-compression refrigerators. The poor heat exchanger design is one of the reasons for this poor efficiency. This paper discussed the influence of the thermoacoustic refrigerator heat exchanger's parameters on its design and the optimization of the performance of the system using the Lagrange multiplier method. The results showed that, the dissipated power is less than the published value by about 49% in the cold heat exchanger and about 38.5% in the hot heat exchanger. Furthermore, the increase of the cold heat exchanger effectiveness is found to be 3%. Thus, the decrease in the dissipated power in both heat exchangers with effective cold heat exchanger increases the performance of the thermoacoustic refrigerator.

  19. An apparatus for the testing of small cryogenic heat exchangers

    NASA Astrophysics Data System (ADS)

    Venkatarathnam, G.; Sarangi, Sunil

    1996-02-01

    Most cryogenic processes demand high effectiveness heat exchangers. The performance of these exchangers is determined not only by convective heat transfer resistance, but also by other irreversibilities such as axial conduction, flow maldistribution, heat transfer with surroundings, and finite number of lateral heat transfer paths. While determination of heat transfer correlations for exchanger cores is sufficient in most conventional applications, high-Ntu cryogenic exchangers must be tested under true operating conditions. As a part of our matrix heat exchanger development program, an apparatus has been constructed for testing small, compact heat exchangers at low temperature. The apparatus, enclosed in a vacuum vessel, provides a variable cold end temperature and means for direct measurement of ineffectiveness. Temperature approaches at both ends and pressure drop in both channels are also measured. The construction of the apparatus as well as the instrumentation and data acquisition methods are discussed. The results of a test on a small matrix heat exchanger using the test apparatus are also presented.

  20. Heat exchanger and method of making. [rocket lining

    NASA Technical Reports Server (NTRS)

    Fortini, A.; Kazaroff, J. M. (Inventor)

    1980-01-01

    A heat exchange of increased effectiveness is disclosed. A porous metal matrix is disposed in a metal chamber or between walls through which a heat-transfer fluid is directed. The porous metal matrix has internal bonds and is bonded to the chamber in order to remove all thermal contact resistance within the composite structure. Utilization of the invention in a rocket chamber is disclosed as a specific use. Also disclosed is a method of constructing the heat exchanger.

  1. Flow of superfluid helium in tubes with heated walls

    NASA Technical Reports Server (NTRS)

    Snyder, H. A.; Mord, A. J.

    1991-01-01

    The equations for superfluid helium flowing through a straight tube with heated walls are integrated. The model equations are based on those of Landau as modified for superfluid turbulence by Gorter and Mellink (1949). The model is implemented by the program SUPERFLOW which runs on a personal computer. The effect of the heating level on the mass flux, the energy flux, and the pressure and temperature profiles is investigated. The four types of profiles which occur without sidewall heating are also found with heated walls. The progression through these four types is shown to depend primarily on the dimensionless parameter, defined previously to characterize the unheated profiles, and a dimensionless ratio of heat fluxes. The pressure and temperature maxima which rise well above the boundary values increase significantly with sidewall heating. Approximate design equations for estimating the mass flux and the profiles are presented. The physical basis of the results is discussed. These results are useful in the design of optimal cooling loops and other superfluid flow systems.

  2. SILICON CARBIDE CERAMICS FOR COMPACT HEAT EXCHANGERS

    SciTech Connect

    DR. DENNIS NAGLE; DR. DAJIE ZHANG

    2009-03-26

    Silicon carbide (SiC) materials are prime candidates for high temperature heat exchangers for next generation nuclear reactors due to their refractory nature and high thermal conductivity at elevated temperatures. This research has focused on demonstrating the potential of liquid silicon infiltration (LSI) for making SiC to achieve this goal. The major advantage of this method over other ceramic processing techniques is the enhanced capability of making high dense, high purity SiC materials in complex net shapes. For successful formation of net shape SiC using LSI techniques, the carbon preform reactivity and pore structure must be controlled to allow the complete infiltration of the porous carbon structure which allows complete conversion of the carbon to SiC. We have established a procedure for achieving desirable carbon properties by using carbon precursors consisting of two readily available high purity organic materials, crystalline cellulose and phenolic resin. Phenolic resin yields a glassy carbon with low chemical reactivity and porosity while the cellulose carbon is highly reactive and porous. By adjusting the ratio of these two materials in the precursor mixtures, the properties of the carbons produced can be controlled. We have identified the most favorable carbon precursor composition to be a cellulose resin mass ratio of 6:4 for LSI formation of SiC. The optimum reaction conditions are a temperature of 1800 C, a pressure of 0.5 Torr of argon, and a time of 120 minutes. The fully dense net shape SiC material produced has a density of 2.96 g cm{sup -3} (about 92% of pure SiC) and a SiC volume fraction of over 0.82. Kinetics of the LSI SiC formation process was studied by optical microscopy and quantitative digital image analysis. This study identified six reaction stages and provided important understanding of the process. Although the thermal conductivity of pure SiC at elevated temperatures is very high, thermal conductivities of most commercial Si

  3. Direct-contact closed-loop heat exchanger

    DOEpatents

    Berry, Gregory F.; Minkov, Vladimir; Petrick, Michael

    1984-01-01

    A high temperature heat exchanger with a closed loop and a heat transfer liquid within the loop, the closed loop having a first horizontal channel with inlet and outlet means for providing direct contact of a first fluid at a first temperature with the heat transfer liquid, a second horizontal channel with inlet and outlet means for providing direct contact of a second fluid at a second temperature with the heat transfer liquid, and means for circulating the heat transfer liquid.

  4. Modelling of thermoacoustic phenomena in an electrically heated Rijke tube

    NASA Astrophysics Data System (ADS)

    Beke, Tamas

    2010-11-01

    Thermoacoustic instability plays an important role in various technical applications, for instance in jet or rocket motors, thermoacoustic engines, pulse combustors and industrial burners. The main objective of this paper is to present the theory of thermoacoustic oscillations, and for this purpose a Rijke-type thermal device was built. The Rijke tube is a simple device open at both ends with a mean airflow and a concentrated heat source (a heated wire grid). It serves as a convenient prototypical example to understand thermoacoustic effects since it is a simplified thermoacoustic resonator; once excited, under certain conditions, it is capable of creating a sustained sound when thermal energy is added. In this paper we present a project that includes physical measuring, examination and modelling. We have employed electrically heated Rijke tubes in our thermoacoustic school project work, and present a numerical algorithm to predict the transition to instability; in this model the effects of the main system parameters are demonstrated. The aim of our project is to help our students enhance their knowledge about thermoacoustics and develop their applied information technology skills.

  5. Application of an electron beam facility for heat transfer measurements in capillary tubes

    NASA Technical Reports Server (NTRS)

    Lunde, A. R.; Kramer, T.

    1977-01-01

    A unique method was developed for the determination of heat transfer coefficients for water flowing through capillary tubes using a rastered electron beam heater. Heat flux levels of 150 and 500 watts/sq cm were provided on the top surface of four square tubes. Temperature gradient along the tube length and mass flow rates versus pressure drop were measured.

  6. Thermal performance of evacuated tube heat pipe solar collector

    NASA Astrophysics Data System (ADS)

    Putra, Nandy; Kristian, M. R.; David, R.; Haliansyah, K.; Ariantara, Bambang

    2016-06-01

    The high fossil energy consumption not only causes the scarcity of energy but also raises problems of global warming. Increasing needs of fossil fuel could be reduced through the utilization of solar energy by using solar collectors. Indonesia has the abundant potential for solar energy, but non-renewable energy sources still dominate energy consumption. With heat pipe as passive heat transfer device, evacuated tube solar collector is expected to heat up water for industrial and home usage without external power supply needed to circulate water inside the solar collector. This research was conducted to determine the performance of heat pipe-based evacuated tube solar collector as solar water heater experimentally. The experiments were carried out using stainless steel screen mesh as a wick material, and water and Al2O3-water 0.1% nanofluid as working fluid, and applying inclination angles of 0°, 15°, 30°, and 45°. To analyze the heat absorbed and transferred by the prototype, water at 30°C was circulated through the condenser. A 150 Watt halogen lamp was used as sun simulator, and the prototype was covered by an insulation box to obtain a steady state condition with a minimum affection of ambient changes. Experimental results show that the usage of Al2O3-water 0.1% nanofluid at 30° inclination angle provides the highest thermal performance, which gives efficiency as high as 0.196 and thermal resistance as low as 5.32 °C/W. The use of nanofluid as working fluid enhances thermal performance due to high thermal conductivity of the working fluid. The increase of the inclination angle plays a role in the drainage of the condensate to the evaporator that leads to higher thermal performance until the optimal inclination angle is reached.

  7. Temperature distribution in internally heated walls of heat exchangers composed of nonnuclear flow passages

    NASA Technical Reports Server (NTRS)

    Eckert, E R G; Low, George M

    1951-01-01

    In the walls of heat exchangers composed of noncircular passages, the temperature varies in the circumferential direction because of local variations of the heat-transfer coefficients. A prediction of the magnitude of this variation is necessary in order to determine the region of highest temperature and in order to determine the admissible operating temperatures. A method for the determination of these temperature distributions and of the heat-transfer characteristics of a special type of heat exchanger is developed. The heat exchanger is composed of polygonal flow passages and the passage walls are uniformly heated by internal heat sources. The coolant flow within the passages is assumed to be turbulent. The circumferential variation of the local heat-transfer coefficients is estimated from flow measurements made by Nikuradse, postulating similarity between velocity and temperature fields. Calculations of temperature distributions based on these heat-transfer coefficients are carried out and results for heat exchangers with triangular and rectangular passages are presented.

  8. Exergy Transfer Characteristics on Low Temperature Heat Exchangers

    NASA Astrophysics Data System (ADS)

    Wu, S. Y.; Yuan, X. F.; Li, Y. R.; Peng, L.

    By analyzing exergy transfer process of the low temperature heat exchangers operating below the surrounding temperature, the concept of exergy transfer coefficient is put forward and the expressions which involving relevant variables for the exergy transfer coefficient, the heat transfer units number and the ratio of cold to hot fluids heat capacity rate, etc. are derived. Taking the parallel flow, counter flow and cross flow low temperature heat exchangers as examples, the numerical results of exergy transfer coefficient are given and the comparison of exergy transfer coefficient with heat transfer coefficient is analyzed.

  9. Generator-absorber-heat exchange heat transfer apparatus and method and use thereof in a heat pump

    DOEpatents

    Phillips, Benjamin A.; Zawacki, Thomas S.; Marsala, Joseph

    1994-11-29

    Numerous embodiments and related methods for generator-absorber heat exchange (GAX) are disclosed, particularly for absorption heat pump systems. Such embodiments and related methods use the working solution of the absorption system for the heat transfer medium.

  10. Heat Recovery Ventilation for Housing: Air-to-Air Heat Exchangers.

    ERIC Educational Resources Information Center

    Corbett, Robert J.; Miller, Barbara

    The air-to-air heat exchanger (a fan powered ventilation device that recovers heat from stale outgoing air) is explained in this six-part publication. Topic areas addressed are: (1) the nature of air-to-air heat exchangers and how they work; (2) choosing and sizing the system; (3) installation, control, and maintenance of the system; (4) heat…

  11. On boundary condition in heat-exchange processes

    NASA Astrophysics Data System (ADS)

    Stolyarov, E. P.

    2016-10-01

    This paper describes the numerical study of heat-exchange of solid body with high-temperature external flow. As follows from the Newton's boundary condition, connecting a heat-flux density with temperature difference between the flow and a body, the heat-exchange coefficient is physically equivalent to the body-surface-normal component of the entropy flux from external flow at equilibrium flow regime. The method of determination of the heat-exchange characteristics using the time-history temperature measurements by a thin-film thermocouple sensor is described. As it is shown from the numerical analysis, the asymptotic value of the heat-exchange coefficient that corresponded to equilibrium regime of external flow exists. Implementation time of this value, i.e. relaxation time, may be of some characteristic time scales of the sensor measuring layer.

  12. The predictive protective control of the heat exchanger

    NASA Astrophysics Data System (ADS)

    Nevriva, Pavel; Filipova, Blanka; Vilimec, Ladislav

    2016-06-01

    The paper deals with the predictive control applied to flexible cogeneration energy system FES. FES was designed and developed by the VITKOVICE POWER ENGINEERING joint-stock company and represents a new solution of decentralized cogeneration energy sources. In FES, the heating medium is flue gas generated by combustion of a solid fuel. The heated medium is power gas, which is a gas mixture of air and water steam. Power gas is superheated in the main heat exchanger and led to gas turbines. To protect the main heat exchanger against damage by overheating, the novel predictive protective control based on the mathematical model of exchanger was developed. The paper describes the principle, the design and the simulation of the predictive protective method applied to main heat exchanger of FES.

  13. Microchannel crossflow fluid heat exchanger and method for its fabrication

    DOEpatents

    Swift, G.W.; Migliori, A.; Wheatley, J.C.

    1982-08-31

    A microchannel crossflow fluid heat exchanger and a method for its fabrication are disclosed. The heat exchanger is formed from a stack of thin metal sheets which are bonded together. The stack consists of alternating slotted and unslotted sheets. Each of the slotted sheets includes multiple parallel slots which form fluid flow channels when sandwiched between the unslotted sheets. Successive slotted sheets in the stack are rotated ninety degrees with respect to one another so as to form two sets of orthogonally extending fluid flow channels which are arranged in a crossflow configuration. The heat exchanger has a high surface to volume ratio, a small dead volume, a high heat transfer coefficient, and is suitable for use with fluids under high pressures. The heat exchanger has particular application in a Stirling engine that utilizes a liquid as the working substance.

  14. Microchannel crossflow fluid heat exchanger and method for its fabrication

    DOEpatents

    Swift, Gregory W.; Migliori, Albert; Wheatley, John C.

    1985-01-01

    A microchannel crossflow fluid heat exchanger and a method for its fabrication are disclosed. The heat exchanger is formed from a stack of thin metal sheets which are bonded together. The stack consists of alternating slotted and unslotted sheets. Each of the slotted sheets includes multiple parallel slots which form fluid flow channels when sandwiched between the unslotted sheets. Successive slotted sheets in the stack are rotated ninety degrees with respect to one another so as to form two sets of orthogonally extending fluid flow channels which are arranged in a crossflow configuration. The heat exchanger has a high surface to volume ratio, a small dead volume, a high heat transfer coefficient, and is suitable for use with fluids under high pressures. The heat exchanger has particular application in a Stirling engine that utilizes a liquid as the working substance.

  15. Microchannel crossflow fluid heat exchanger and method for its fabrication

    DOEpatents

    Swift, G.W.; Migliori, A.; Wheatley, J.C.

    1985-05-14

    A microchannel crossflow fluid heat exchanger and a method for its fabrication are disclosed. The heat exchanger is formed from a stack of thin metal sheets which are bonded together. The stack consists of alternating slotted and unslotted sheets. Each of the slotted sheets includes multiple parallel slots which form fluid flow channels when sandwiched between the unslotted sheets. Successive slotted sheets in the stack are rotated ninety degrees with respect to one another so as to form two sets of orthogonally extending fluid flow channels which are arranged in a crossflow configuration. The heat exchanger has a high surface to volume ratio, a small dead volume, a high heat transfer coefficient, and is suitable for use with fluids under high pressures. The heat exchanger has particular application in a Stirling engine that utilizes a liquid as the working substance. 9 figs.

  16. DEVELOPMENT OF A REPRODUCIBLE SCREENING METHOD TO DETERMINE THE MECHANISM AND EFFECT OF ORGANIC ACIDS AND OTHER CONTAMINANTS ON THE CORROSION OF ALUMINUM-FINNED COPPER-TUBE HEAT EXCHANGE COILS

    SciTech Connect

    Richard A. Corbett; Dave Severance

    2005-02-01

    Formicary corrosion is an insidious form of localized pitting corrosion. Notoya (1997b) wrote, ?In Japan, this type of corrosion is found in approximately 10% of cases of premature failure of copper tubes.? Attack characteristically features very small surface pits which are not visible to the un-aided eye, and random directional changes in the underlying copper metal. Attack is rapid. Failures have occurred before installation, shortly thereafter, or within several years later. Objectives of this Research Project Conduct an in depth literature search on the subject of formicary corrosion. Define the corrosion mechanism. Develop a test method that will reproduce formicary corrosion. Develop a test method for screening candidate materials that could cause formicary corrosion.

  17. Acoustically enhanced heat exchange and drying apparatus

    DOEpatents

    Bramlette, T.T.; Keller, J.O.

    1987-07-10

    A heat transfer drying apparatus includes an acoustically augmented heat transfer chamber for receiving material to be dried. The chamber includes a first heat transfer gas inlet, a second heat transfer gas inlet, a material inlet, and a gas outlet which also serves as a dried material and gas outlet. A non-pulsing first heat transfer gas source provides a first drying gas to the acoustically augmented heat transfer chamber through the first heat transfer gas inlet. A valveless, continuous second heat transfer gas source provides a second drying gas to the acoustically augmented heat transfer chamber through the second heat transfer gas inlet. The second drying gas also generates acoustic waves which bring about acoustical coupling with the gases in the acoustically augmented heat transfer chamber. The second drying gas itself oscillates at an acoustic frequency of approximately 180 Hz due to fluid mechanical motion in the gas. The oscillations of the second heat transfer gas coupled to the first heat transfer gas in the acoustically augmented heat transfer chamber enhance heat and mass transfer by convection within the chamber. 3 figs.

  18. Chromate/silicate aluminum surface treatment for heat exchangers

    SciTech Connect

    Patel, B.B.; Ramo, S.J. Jr.

    1993-08-10

    A process is described for surface treating an aluminum heat exchanger by successively immersing the heat exchanger within a series of chemical solutions to provided the heat exchanger with a corrosive-resistent hydrophilic coating; the process comprising the steps of: providing a cleaning mixture including 40 to 60 weight percent of nitric acid and 1 to 5 weight percent of sodium fluoride, adding water to the cleaning mixture to form an aqueous cleaning solution having a total concentration of cleaning mixture between 2.0 to 5.0 weight percent; providing a chromate mixture including 10 weight percent of chromium trioxide, 25 weight percent of nitric acid and between 10 to 11 weight percent of hydrofluoric acid, providing a chromate activator comprising less than 25 weight percent of molybdic acid and disodium salt, adding water and the chromate activator to the chromate mixture to form an aqueous chromate solution; providing a silicate mixture comprising 90 to 100 weight percent of silicate of soda and 0 to 10 weight percent of potassium hydroxide, adding water to the silicate mixture to form an aqueous silicate solution; immersing the heat exchanger within an aqueous cleaning solution, and removing the heat exchanger from the cleaning solution; immersing the cleansed heat exchanger in the aqueous chromate solution, and removing the heat exchanger from the chromate solution; immersing the chromed heat exchanger in the aqueous silicate solution, and subsequently removing the heat exchanger from the silicate solution; and characterized by maintaining the total concentration of chromate mixture within the aqueous chromate solution at 0.9 to 1.5 weight percent ([plus minus] 0.1%) and the total concentration of chromate activator within the aqueous chromate solution at 1.1 weight percent ([plus minus] 0.1 %) thereby providing the necessary chemical concentration for producing a corrosion-resistent hydrophilic coating which is substantially free from musty odor emission.

  19. The effect of asymmetric heating on flow stability and heat transfer for flow in a vertical tube

    SciTech Connect

    Tappan, C.H.

    1987-11-01

    This study presents experimental results of combined free and forced convection heat transfer in a vertical tube with a circumferentially nonuniform constant wall heat flux. The effect of an asymmetric wall heat flux on flow stability and on the rate of heat transfer for water flowing downward in a vertical tube was investigated. Experimental results were used to develop two stability maps which identify various flow regimes, corresponding to different thermal and hydraulic conditions. Heat transfer coefficients were also determined. Experimental results in the present investigation were compared to those with uniform heating in horizontal and vertical tube flow situations discussed in the literature. 23 refs., 12 figs., 1 tab.

  20. Study on the Heat-Flow Controllable Heat Exchanger-3rd report

    NASA Astrophysics Data System (ADS)

    Ishikawa, Osamu; Hamano, Masayoshi; Yanadori, Michio

    The heat-flow controllable heat exchanger for the purpose of heat recovery through the waste hot water at the bathroom and the washing room has been developed. The system is especially available at the house of cold area and the recovery heat is used to warm the suction air conducted from ventilation device. As the result of field test, it is clarified that the heat recovery rate by the system is very large. Also, the exchanger is possible to control the amount of recorery heat. Therefore, it is considered that the exchanger is applicable in the ventilation systems used the waste hot water.