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Sample records for heat exchanger systems

  1. Heat exchanger expert system logic

    NASA Technical Reports Server (NTRS)

    Cormier, R.

    1988-01-01

    The reduction is described of the operation and fault diagnostics of a Deep Space Network heat exchanger to a rule base by the application of propositional calculus to a set of logic statements. The value of this approach lies in the ease of converting the logic and subsequently implementing it on a computer as an expert system. The rule base was written in Process Intelligent Control software.

  2. Fuel delivery system including heat exchanger means

    NASA Technical Reports Server (NTRS)

    Coffinberry, G. A. (Inventor)

    1978-01-01

    A fuel delivery system is presented wherein first and second heat exchanger means are each adapted to provide the transfer of heat between the fuel and a second fluid such as lubricating oil associated with the gas turbine engine. Valve means are included which are operative in a first mode to provide for flow of the second fluid through both first and second heat exchange means and further operative in a second mode for bypassing the second fluid around the second heat exchanger means.

  3. Solar water heating system and heat exchanger therefor

    SciTech Connect

    Koskela, M.O.

    1982-04-27

    In a solar water system including a solar collector prevention of damage to the collector during freezing conditions is achieved by providing a relatively small independent heat exchanger between the solar collector and the water heater and a vacuum breaking system whereby the water in the solar collector is drained into the heat exchanger. The heat exchanger is connected to a thermal siphon arrangement with the water heater.

  4. Heat exchanger with auxiliary cooling system

    DOEpatents

    Coleman, John H.

    1980-01-01

    A heat exchanger with an auxiliary cooling system capable of cooling a nuclear reactor should the normal cooling mechanism become inoperable. A cooling coil is disposed around vertical heat transfer tubes that carry secondary coolant therethrough and is located in a downward flow of primary coolant that passes in heat transfer relationship with both the cooling coil and the vertical heat transfer tubes. A third coolant is pumped through the cooling coil which absorbs heat from the primary coolant which increases the downward flow of the primary coolant thereby increasing the natural circulation of the primary coolant through the nuclear reactor.

  5. Carbon nanotube heat-exchange systems

    DOEpatents

    Hendricks, Terry Joseph; Heben, Michael J.

    2008-11-11

    A carbon nanotube heat-exchange system (10) and method for producing the same. One embodiment of the carbon nanotube heat-exchange system (10) comprises a microchannel structure (24) having an inlet end (30) and an outlet end (32), the inlet end (30) providing a cooling fluid into the microchannel structure (24) and the outlet end (32) discharging the cooling fluid from the microchannel structure (24). At least one flow path (28) is defined in the microchannel structure (24), fluidically connecting the inlet end (30) to the outlet end (32) of the microchannel structure (24). A carbon nanotube structure (26) is provided in thermal contact with the microchannel structure (24), the carbon nanotube structure (26) receiving heat from the cooling fluid in the microchannel structure (24) and dissipating the heat into an external medium (19).

  6. Triple loop heat exchanger for an absorption refrigeration system

    DOEpatents

    Reimann, Robert C.

    1984-01-01

    A triple loop heat exchanger for an absorption refrigeration system is disclosed. The triple loop heat exchanger comprises portions of a strong solution line for conducting relatively hot, strong solution from a generator to a solution heat exchanger of the absorption refrigeration system, conduit means for conducting relatively cool, weak solution from the solution heat exchanger to the generator, and a bypass system for conducting strong solution from the generator around the strong solution line and around the solution heat exchanger to an absorber of the refrigeration system when strong solution builds up in the generator to an undesirable level. The strong solution line and the conduit means are in heat exchange relationship with each other in the triple loop heat exchanger so that, during normal operation of the refrigeration system, heat is exchanged between the relatively hot, strong solution flowing through the strong solution line and the relatively cool, weak solution flowing through the conduit means. Also, the strong solution line and the bypass system are in heat exchange relationship in the triple loop heat exchanger so that if the normal flow path of relatively hot, strong solution flowing from the generator to an absorber is blocked, then this relatively, hot strong solution which will then be flowing through the bypass system in the triple loop heat exchanger, is brought into heat exchange relationship with any strong solution which may have solidified in the strong solution line in the triple loop heat exchanger to thereby aid in desolidifying any such solidified strong solution.

  7. 40 CFR 63.1409 - Heat exchange system provisions.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 12 2014-07-01 2014-07-01 false Heat exchange system provisions. 63... § 63.1409 Heat exchange system provisions. (a) Unless one or more of the conditions specified in... subpart shall monitor each heat exchange system used to cool process equipment in an affected...

  8. 40 CFR 63.1409 - Heat exchange system provisions.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... normal range. (5) The recirculating heat exchange system is used to cool process fluids that contain less...-through heat exchange system is used to cool process fluids that contain less than 5 percent by weight of... 40 Protection of Environment 12 2013-07-01 2013-07-01 false Heat exchange system provisions....

  9. 40 CFR 63.1328 - Heat exchange systems provisions.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 12 2012-07-01 2011-07-01 true Heat exchange systems provisions. 63... Standards for Hazardous Air Pollutant Emissions: Group IV Polymers and Resins § 63.1328 Heat exchange... of this subpart. (h) The compliance date for heat exchange systems subject to the provisions of...

  10. 40 CFR 63.1328 - Heat exchange systems provisions.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 12 2014-07-01 2014-07-01 false Heat exchange systems provisions. 63... Heat exchange systems provisions. (a) Except as specified in paragraph (b) of this section, each owner... § 63.1335(e)(6), for the purposes of this subpart. (h) The compliance date for heat exchange...

  11. 40 CFR 63.1328 - Heat exchange systems provisions.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 11 2010-07-01 2010-07-01 true Heat exchange systems provisions. 63... Standards for Hazardous Air Pollutant Emissions: Group IV Polymers and Resins § 63.1328 Heat exchange... of this subpart. (h) The compliance date for heat exchange systems subject to the provisions of...

  12. 40 CFR 63.1328 - Heat exchange systems provisions.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 11 2011-07-01 2011-07-01 false Heat exchange systems provisions. 63... Standards for Hazardous Air Pollutant Emissions: Group IV Polymers and Resins § 63.1328 Heat exchange... of this subpart. (h) The compliance date for heat exchange systems subject to the provisions of...

  13. Segmented heat exchanger

    DOEpatents

    Baldwin, Darryl Dean; Willi, Martin Leo; Fiveland, Scott Byron; Timmons, Kristine Ann

    2010-12-14

    A segmented heat exchanger system for transferring heat energy from an exhaust fluid to a working fluid. The heat exchanger system may include a first heat exchanger for receiving incoming working fluid and the exhaust fluid. The working fluid and exhaust fluid may travel through at least a portion of the first heat exchanger in a parallel flow configuration. In addition, the heat exchanger system may include a second heat exchanger for receiving working fluid from the first heat exchanger and exhaust fluid from a third heat exchanger. The working fluid and exhaust fluid may travel through at least a portion of the second heat exchanger in a counter flow configuration. Furthermore, the heat exchanger system may include a third heat exchanger for receiving working fluid from the second heat exchanger and exhaust fluid from the first heat exchanger. The working fluid and exhaust fluid may travel through at least a portion of the third heat exchanger in a parallel flow configuration.

  14. Thermal Propulsion Capture System Heat Exchanger Design

    NASA Technical Reports Server (NTRS)

    Richard, Evan M.

    2016-01-01

    One of the biggest challenges of manned spaceflight beyond low earth orbit and the moon is harmful radiation that astronauts would be exposed to on their long journey to Mars and further destinations. Using nuclear energy has the potential to be a more effective means of propulsion compared to traditional chemical engines (higher specific impulse). An upper stage nuclear engine would allow astronauts to reach their destination faster and more fuel efficiently. Testing these engines poses engineering challenges due to the need to totally capture the engine exhaust. The Thermal Propulsion Capture System is a concept for cost effectively and safely testing Nuclear Thermal Engines. Nominally, hydrogen exhausted from the engine is not radioactive, but is treated as such in case of fuel element failure. The Thermal Propulsion Capture System involves injecting liquid oxygen to convert the hydrogen exhaust into steam. The steam is then cooled and condensed into liquid water to allow for storage. The Thermal Propulsion Capture System concept for ground testing of a nuclear powered engine involves capturing the engine exhaust to be cooled and condensed before being stored. The hydrogen exhaust is injected with liquid oxygen and burned to form steam. That steam must be cooled to saturation temperatures before being condensed into liquid water. A crossflow heat exchanger using water as a working fluid will be designed to accomplish this goal. Design a cross flow heat exchanger for the Thermal Propulsion Capture System testing which: Eliminates the need for water injection cooling, Cools steam from 5800 F to saturation temperature, and Is efficient and minimizes water requirement.

  15. 40 CFR 63.654 - Heat exchange systems.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 11 2014-07-01 2014-07-01 false Heat exchange systems. 63.654 Section... Emission Standards for Hazardous Air Pollutants From Petroleum Refineries § 63.654 Heat exchange systems. (a) Except as specified in paragraph (b) of this section, the owner or operator of a heat...

  16. 40 CFR 63.654 - Heat exchange systems.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 11 2012-07-01 2012-07-01 false Heat exchange systems. 63.654 Section... Emission Standards for Hazardous Air Pollutants From Petroleum Refineries § 63.654 Heat exchange systems. (a) Except as specified in paragraph (b) of this section, the owner or operator of a heat...

  17. 40 CFR 63.1409 - Heat exchange system provisions.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 12 2012-07-01 2011-07-01 true Heat exchange system provisions. 63... Standards for Hazardous Air Pollutant Emissions: Manufacture of Amino/Phenolic Resins § 63.1409 Heat... each heat exchange system used to cool process equipment in an affected source, according to...

  18. 40 CFR 63.654 - Heat exchange systems.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 11 2013-07-01 2013-07-01 false Heat exchange systems. 63.654 Section... Emission Standards for Hazardous Air Pollutants From Petroleum Refineries § 63.654 Heat exchange systems. (a) Except as specified in paragraph (b) of this section, the owner or operator of a heat...

  19. Heat exchanger bypass system for an absorption refrigeration system

    DOEpatents

    Reimann, Robert C.

    1984-01-01

    A heat exchanger bypass system for an absorption refrigeration system is disclosed. The bypass system operates to pass strong solution from the generator around the heat exchanger to the absorber of the absorption refrigeration system when strong solution builds up in the generator above a selected level indicative of solidification of strong solution in the heat exchanger or other such blockage. The bypass system includes a bypass line with a gooseneck located in the generator for controlling flow of strong solution into the bypass line and for preventing refrigerant vapor in the generator from entering the bypass line during normal operation of the refrigeration system. Also, the bypass line includes a trap section filled with liquid for providing a barrier to maintain the normal pressure difference between the generator and the absorber even when the gooseneck of the bypass line is exposed to refrigerant vapor in the generator. Strong solution, which may accumulate in the trap section of the bypass line, is diluted, to prevent solidification, by supplying weak solution to the trap section from a purge system for the absorption refrigeration system.

  20. Heat exchanger

    DOEpatents

    Daman, Ernest L.; McCallister, Robert A.

    1979-01-01

    A heat exchanger is provided having first and second fluid chambers for passing primary and secondary fluids. The chambers are spaced apart and have heat pipes extending from inside one chamber to inside the other chamber. A third chamber is provided for passing a purge fluid, and the heat pipe portion between the first and second chambers lies within the third chamber.

  1. HEAT EXCHANGER

    DOEpatents

    Fox, T.H. III; Richey, T. Jr.; Winders, G.R.

    1962-10-23

    A heat exchanger is designed for use in the transfer of heat between a radioactive fiuid and a non-radioactive fiuid. The exchanger employs a removable section containing the non-hazardous fluid extending into the section designed to contain the radioactive fluid. The removable section is provided with a construction to cancel out thermal stresses. The stationary section is pressurized to prevent leakage of the radioactive fiuid and to maintain a safe, desirable level for this fiuid. (AEC)

  2. Comparison of natural convection heat exchangers for solar water heating systems

    SciTech Connect

    Davidson, J.; Liu, W.

    1998-09-15

    Thermosyphon heat exchangers are used in indirect solar water heating systems to avoid using a pump to circulate water from the storage tank to the heat exchanger. In this study, the authors consider the effect of heat exchanger design on system performance. They also compare performance of a system with thermosyphon flow to the same system with a 40W pump in the water loop. In the first part of the study, the authors consider the impact of heat exchanger design on the thermal performance of both one- and two-collector solar water heaters. The comparison is based on Solar Rating and Certification Corporation (SRCC) OG300 simulations. The thermosyphon heat exchangers considered are (1) a one-pass, double wall, 0.22 m{sup 2}, four tube-in-shell heat exchanger manufactured by AAA Service and Supply, Inc., (the Quad-Rod); (2) a two-pass, double wall, 0.2 m{sup 2}, tube-in-shell made by Heliodyne, Inc., but not intended for commercial development; (3) a one-pass, single wall, 0.28 m{sup 2}, 31 tube-in-shell heat exchanger from Young Radiator Company, and (4) a one-pass single-wall, 0.61 m{sup 2}, four coil-in-shell heat exchanger made by ThermoDynamics Ltd. The authors compare performance of the systems with thermosyphon heat exchangers to a system with a 40 W pump used with the Quad-Rod heat exchanger. In the second part of the study, the effects of reducing frictional losses through the heat exchanger and/or the pipes connecting the heat exchanger to the storage tank, and increasing heat transfer area are evaluated in terms of OG300 ratings.

  3. Integral collector storage system with heat exchange apparatus

    DOEpatents

    Rhodes, Richard O.

    2004-04-20

    The present invention relates to an integral solar energy collector storage systems. Generally, an integral collector storage system includes a tank system, a plurality of heat exchange tubes with at least some of the heat exchange tubes arranged within the tank system, a first glazing layer positioned over the tank system and a base plate positioned under the tank system. In one aspect of the invention, the tank system, the first glazing layer an the base plate each include protrusions and a clip is provided to hold the layers together. In another aspect of the invention, the first glazing layer and the base plate are ribbed to provide structural support. This arrangement is particularly useful when these components are formed from plastic. In yet another aspect of the invention, the tank system has a plurality of interconnected tank chambers formed from tubes. In this aspect, a supply header pipe and a fluid return header pipe are provided at a first end of the tank system. The heat exchange tubes have inlets coupled to the supply header pipe and outlets coupled to the return header pipe. With this arrangement, the heat exchange tubes may be inserted into the tank chambers from the first end of the tank system.

  4. A Freezable Heat Exchanger for Space Suit Radiator Systems

    NASA Technical Reports Server (NTRS)

    Nabity, James A.; Mason, Georgia R.; Copeland, Robert J.; Trevino, Luis a.

    2008-01-01

    During an ExtraVehicular Activity (EVA), both the heat generated by the astronaut s metabolism and that produced by the Portable Life Support System (PLSS) must be rejected to space. The heat sources include the heat of adsorption of metabolic CO2, the heat of condensation of water, the heat removed from the body by the liquid cooling garment and the load from the electrical components. Although the sublimator hardware to reject this load weighs only 1.58 kg (3.48 lbm), an additional 3.6 kg (8 lbm) of water are loaded into the unit, most of which is sublimated and lost to space, thus becoming the single largest expendable during an eight-hour EVA. Using a radiator to reject heat from the astronaut during an EVA can reduce the amount of expendable water consumed in the sublimator. Radiators have no moving parts and are thus highly reliable. Past freezable radiators have been too heavy, but the weight can be greatly reduced by placing a small and freeze tolerant heat exchanger between the astronaut and radiator, instead of making the very large radiator freeze tolerant. Therefore, the key technological innovation to improve space suit radiator performance was the development of a lightweight and freezable heat exchanger that accommodates the variable heat load generated by the astronaut. Herein, we present the heat transfer performance of a newly designed heat exchanger that endured several freeze / thaw cycles without any apparent damage. The heat exchanger was also able to continuously turn down or turn up the heat rejection to follow the variable load.

  5. Direct fired heat exchanger

    DOEpatents

    Reimann, Robert C.; Root, Richard A.

    1986-01-01

    A gas-to-liquid heat exchanger system which transfers heat from a gas, generally the combustion gas of a direct-fired generator of an absorption machine, to a liquid, generally an absorbent solution. The heat exchanger system is in a counterflow fluid arrangement which creates a more efficient heat transfer.

  6. Internal dust recirculation system for a fluidized bed heat exchanger

    DOEpatents

    Gamble, Robert L.; Garcia-Mallol, Juan A.

    1981-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided in a heat exchange relation to the bed and includes a steam drum disposed adjacent the bed and a tube bank extending between the steam drum and a water drum. The tube bank is located in the path of the effluent gases exiting from the bed and a baffle system is provided to separate the solid particulate matter from the effluent gases. The particulate matter is collected and injected back into the fluidized bed.

  7. Heat exchanger

    SciTech Connect

    Drury, C.R.

    1988-02-02

    A heat exchanger having primary and secondary conduits in heat-exchanging relationship is described comprising: at least one serpentine tube having parallel sections connected by reverse bends, the serpentine tube constituting one of the conduits; a group of open-ended tubes disposed adjacent to the parallel sections, the open-ended tubes constituting the other of the conduits, and forming a continuous mass of contacting tubes extending between and surrounding the serpentine tube sections; and means securing the mass of tubes together to form a predetermined cross-section of the entirety of the mass of open-ended tubes and tube sections.

  8. 40 CFR Table 6 to Subpart Hhhhh of... - Requirements for Heat Exchange Systems

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 13 2011-07-01 2011-07-01 false Requirements for Heat Exchange Systems... Manufacturing Pt. 63, Subpt. HHHHH, Table 6 Table 6 to Subpart HHHHH of Part 63—Requirements for Heat Exchange... your heat exchange systems. For each . . . You must . . . Heat exchange system, as defined in §...

  9. 40 CFR Table 6 to Subpart Hhhhh of... - Requirements for Heat Exchange Systems

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 14 2013-07-01 2013-07-01 false Requirements for Heat Exchange Systems... Manufacturing Pt. 63, Subpt. HHHHH, Table 6 Table 6 to Subpart HHHHH of Part 63—Requirements for Heat Exchange... your heat exchange systems. For each . . . You must . . . Heat exchange system, as defined in §...

  10. 40 CFR Table 6 to Subpart Hhhhh of... - Requirements for Heat Exchange Systems

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 14 2014-07-01 2014-07-01 false Requirements for Heat Exchange Systems... Manufacturing Pt. 63, Subpt. HHHHH, Table 6 Table 6 to Subpart HHHHH of Part 63—Requirements for Heat Exchange... your heat exchange systems. For each . . . You must . . . Heat exchange system, as defined in §...

  11. 40 CFR Table 6 to Subpart Hhhhh of... - Requirements for Heat Exchange Systems

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false Requirements for Heat Exchange Systems... Manufacturing Pt. 63, Subpt. HHHHH, Table 6 Table 6 to Subpart HHHHH of Part 63—Requirements for Heat Exchange... your heat exchange systems. For each . . . You must . . . Heat exchange system, as defined in §...

  12. 40 CFR Table 6 to Subpart Hhhhh of... - Requirements for Heat Exchange Systems

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 14 2012-07-01 2011-07-01 true Requirements for Heat Exchange Systems... Manufacturing Pt. 63, Subpt. HHHHH, Table 6 Table 6 to Subpart HHHHH of Part 63—Requirements for Heat Exchange... your heat exchange systems. For each . . . You must . . . Heat exchange system, as defined in §...

  13. Heat exchanger

    DOEpatents

    Wolowodiuk, Walter

    1976-01-06

    A heat exchanger of the straight tube type in which different rates of thermal expansion between the straight tubes and the supply pipes furnishing fluid to those tubes do not result in tube failures. The supply pipes each contain a section which is of helical configuration.

  14. Waste-heat exchange system. Final technical report

    SciTech Connect

    1983-01-01

    The construction of a simple wind suction tunnel is described using one 4' x 8' sheet of interior plywood (1/4'') paneling board painted white and installation of one small 110 volt barrel type fan to pull warm air from the ceiling of a classroom and forcing air across the otherwise cool floor area. Warmer air that collects near the ceiling (waste heat) can, therefore, be reused (exchanged) thus requiring less use of energy consumption by existing heating system.

  15. 40 CFR 63.104 - Heat exchange system requirements.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... Standards for Organic Hazardous Air Pollutants From the Synthetic Organic Chemical Manufacturing Industry... subpart shall monitor each heat exchange system used to cool process equipment in a chemical manufacturing process unit meeting the conditions of § 63.100 (b)(1) through (b)(3) of this subpart, except for...

  16. 40 CFR 63.104 - Heat exchange system requirements.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... Standards for Organic Hazardous Air Pollutants From the Synthetic Organic Chemical Manufacturing Industry... subpart shall monitor each heat exchange system used to cool process equipment in a chemical manufacturing process unit meeting the conditions of § 63.100 (b)(1) through (b)(3) of this subpart, except for...

  17. Materials, Turbomachinery and Heat Exchangers for Supercritical CO2 Systems

    SciTech Connect

    Anderson, Mark; Nellis, Greg; Corradini, Michael

    2012-10-19

    The objective of this project is to produce the necessary data to evaluate the performance of the supercritical carbon dioxide cycle. The activities include a study of materials compatibility of various alloys at high temperatures, the heat transfer and pressure drop in compact heat exchanger units, and turbomachinery issues, primarily leakage rates through dynamic seals. This experimental work will serve as a test bed for model development and design calculations, and will help define further tests necessary to develop high-efficiency power conversion cycles for use on a variety of reactor designs, including the sodium fast reactor (SFR) and very high-temperature gas reactor (VHTR). The research will be broken into three separate tasks. The first task deals with the analysis of materials related to the high-temperature S-CO{sub 2} Brayton cycle. The most taxing materials issues with regard to the cycle are associated with the high temperatures in the reactor side heat exchanger and in the high-temperature turbine. The system could experience pressures as high as 20MPa and temperatures as high as 650°C. The second task deals with optimization of the heat exchangers required by the S-CO{sub 2} cycle; the S-CO{sub 2} flow passages in these heat exchangers are required whether the cycle is coupled with a VHTR or an SFR. At least three heat exchangers will be required: the pre-cooler before compression, the recuperator, and the heat exchanger that interfaces with the reactor coolant. Each of these heat exchangers is unique and must be optimized separately. The most challenging heat exchanger is likely the pre-cooler, as there is only about a 40°C temperature change but it operates close to the CO{sub 2} critical point, therefore inducing substantial changes in properties. The proposed research will focus on this most challenging component. The third task examines seal leakage through various dynamic seal designs under the conditions expected in the S-CO{sub 2} cycle

  18. Thermal energy storage systems using fluidized bed heat exchangers

    NASA Technical Reports Server (NTRS)

    Ramanathan, V.; Weast, T. E.; Ananth, K. P.

    1980-01-01

    The viability of using fluidized bed heat exchangers (FBHX) for thermal energy storage (TES) in applications with potential for waste heat recovery was investigated. Of the candidate applications screened, cement plant rotary kilns and steel plant electric arc furnaces were identified, via the chosen selection criteria, as having the best potential for successful use of FBHX/TES system. A computer model of the FBHX/TES systems was developed and the technical feasibility of the two selected applications was verified. Economic and tradeoff evaluations in progress for final optimization of the systems and selection of the most promising system for further concept validation are described.

  19. Analysis of thermosyphon heat exchangers for use in solar domestic hot water heating systems

    NASA Astrophysics Data System (ADS)

    Dahl, Scott David

    1998-11-01

    A recent innovation in the solar industry is the use of thermosyphon heat exchangers. Determining the performance of these systems requires knowledge of how thermosyphon flow rate and heat exchanger performance vary with operating conditions. This study demonstrates that several thermosyphon heat exchanger designs operate in the laminar mixed convection regime. Empirical heat transfer and pressure drop correlations are obtained for three tube-in-shell heat exchangers (four, seven, and nine tube). Thermosyphon flow is on the shell side. Correlations are obtained with uniform heat flux on the tube walls and with a mixture of glycol and water circulating inside the tubes. Ranges of Reynolds, Prandtl, and Grashof numbers are 50 to 1800, 2.5 and 6.0, and 4×105 to 1×108, respectively. Nusselt number correlations are presented in a form that combines the contributions of forced and natural convection, Nu4Mixed=Nu4Forced+Nu4Natural. The Nusselt number is influenced by natural convection when the term Raq0.25/(Re0.5Pr0.33) is greater than unity. Pressure drop through these three designs is not significantly affected by mixed convection because most pressure drop losses are at the heat exchanger inlet and outlet. A comparison and discussion of the performance of several other heat exchanger designs (tube-in-shell and coil-in- shell designs) are presented. Generally, the coil-in- shell heat exchangers perform better than the tube-in- shell heat exchangers. Data from all heat exchanger designs is used to develop a new one-dimensional model for thermosyphon heat exchangers in solar water heating systems. The model requires two empirically determined relationships, pressure drop as a function of water mass flow rate and the overall heat transfer coefficient-area product (UA) as a function of Reynolds, Prandtl, and Grashof number. A testing protocol is presented that describes the procedure to obtain the data for the correlations. Two new TRNSYS component models are presented

  20. Knowledge-based system for the design of heat exchangers

    NASA Astrophysics Data System (ADS)

    Cochran, W. J.; Hainley, Don; Khartabil, Loay

    1993-03-01

    A knowledge based system has been developed to assist engineers in the design of compact heat exchangers. The main objectives of this project were to: (1) automate aspects of heat exchanger design; (2) produce multiple successful designs quickly; and (3) optimize these designs based on specific constraints or criteria. Productivity improvements from use of this system have been as much as two orders of magnitude. The design of heat exchangers is a time-consuming, iterative process. For a given set of requirements a design engineer uses his knowledge and experience to pick an initial design point and then calculates (with a large Fortran program) the performance for that design. If performance data do not meet requirements, various design parameters are modified and performance is calculated again. An expert system now embodies design expertise (rules for design decisions) allowing automation of this iterative process and substantial time savings for engineers. In addition, optimizing successful designs is now practical, whereas in the past it was generally infeasible due to the amount of labor involved. A configuration system was also developed that serves as a `front- end' for the design system. The configuration system matches design requirements to existing products and offers suggestions for initial design points. Both were developed with the KAPPA knowledge based system shell. The two KAPPA programs and the Fortran program for numerical calculations are integrated within a Windows 3.1 environment on a 486 PC.

  1. Nature's Heat Exchangers.

    ERIC Educational Resources Information Center

    Barnes, George

    1991-01-01

    Discusses the heat-transfer systems of different animals. Systems include heat conduction into the ground, heat transferred by convection, heat exchange in lizards, fish and polar animals, the carotid rete system, electromagnetic radiation from animals and people, and plant and animal fiber optics. (MDH)

  2. Corrosive resistant heat exchanger

    DOEpatents

    Richlen, Scott L.

    1989-01-01

    A corrosive and errosive resistant heat exchanger which recovers heat from a contaminated heat stream. The heat exchanger utilizes a boundary layer of innocuous gas, which is continuously replenished, to protect the heat exchanger surface from the hot contaminated gas. The innocuous gas is conveyed through ducts or perforations in the heat exchanger wall. Heat from the heat stream is transferred by radiation to the heat exchanger wall. Heat is removed from the outer heat exchanger wall by a heat recovery medium.

  3. Heat exchanger and water tank arrangement for passive cooling system

    SciTech Connect

    Gillett, James E.; Johnson, F. Thomas; Orr, Richard S.; Schulz, Terry L.

    1993-01-01

    A water storage tank in the coolant water loop of a nuclear reactor contains a tubular heat exchanger. The heat exchanger has tubesheets mounted to the tank connections so that the tubesheets and tubes may be readily inspected and repaired. Preferably, the tubes extend from the tubesheets on a square pitch and then on a rectangular pitch therebetween. Also, the heat exchanger is supported by a frame so that the tank wall is not required to support all of its weight.

  4. Countercurrent direct contact heat exchange process and system

    DOEpatents

    Wahl, III, Edward F.; Boucher, Frederic B.

    1979-01-01

    Recovery of energy from geothermal brines and other hot water sources by direct contact heat exchange with a working fluid, such as a hydrocarbon working fluid, e.g. isobutane. The process and system consists of a plurality of stages, each stage including mixing and settling units. In the first stage, hot brine and arm working fluid are intimately mixed and passed into a settler wherein the brine settles to the bottom of the settler and the hot working fluid rises to the top. The hot working fluid is passed to a heat engine or turbine to produce work and the working fluid is then recycled back into the system. The system is comprised of a series of stages each containing a settler and mixer, and wherein the working fluid and the brine flow in a countercurrent manner through the stages to recover the heat from the brine in increments and raise the temperature of the working fluid in increments.

  5. 40 CFR 63.1084 - What heat exchange systems are exempt from the requirements of this subpart?

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 11 2012-07-01 2012-07-01 false What heat exchange systems are exempt... Units: Heat Exchange Systems and Waste Operations Applicability for Heat Exchange Systems § 63.1084 What heat exchange systems are exempt from the requirements of this subpart? Your heat exchange system...

  6. Characterization of a mini-channel heat exchanger for a heat pump system

    NASA Astrophysics Data System (ADS)

    Arteconi, A.; Giuliani, G.; Tartuferi, M.; Polonara, F.

    2014-04-01

    In this paper a mini-channel aluminum heat exchanger used in a reversible heat pump is presented. Mini-channel finned heat exchangers are getting more and more interest for refrigeration systems, especially when compactness and low refrigerant charge are desired. Purpose of this paper was to characterize the mini-channel heat exchanger used as evaporator in terms of heat transfer performance and to study the refrigerant distribution in the manifold. The heat exchanger characterization was performed experimentally by means of a test rig built up for this purpose. It is composed of an air-to-air heat pump, air channels for the external and internal air circulation arranged in a closed loop, measurement sensors and an acquisition system. The overall heat transfer capacity was assessed. Moreover, in order to characterize the flow field of the refrigerant in the manifold of the heat exchanger, a numerical investigation of the fluid flow by means of CFD was performed. It was meant to evaluate the goodness of the present design and to identify possible solutions for the future improvement of the manifold design.

  7. Active heat exchange system development for latent heat thermal energy storage

    NASA Technical Reports Server (NTRS)

    Lefrois, R. T.; Knowles, G. R.; Mathur, A. K.; Budimir, J.

    1979-01-01

    Active heat exchange concepts for use with thermal energy storage systems in the temperature range of 250 C to 350 C, using the heat of fusion of molten salts for storing thermal energy are described. Salt mixtures that freeze and melt in appropriate ranges are identified and are evaluated for physico-chemical, economic, corrosive and safety characteristics. Eight active heat exchange concepts for heat transfer during solidification are conceived and conceptually designed for use with selected storage media. The concepts are analyzed for their scalability, maintenance, safety, technological development and costs. A model for estimating and scaling storage system costs is developed and is used for economic evaluation of salt mixtures and heat exchange concepts for a large scale application. The importance of comparing salts and heat exchange concepts on a total system cost basis, rather than the component cost basis alone, is pointed out. The heat exchange concepts were sized and compared for 6.5 MPa/281 C steam conditions and a 1000 MW(t) heat rate for six hours. A cost sensitivity analysis for other design conditions is also carried out.

  8. 40 CFR 63.1085 - What are the general requirements for heat exchange systems?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... heat exchange systems? 63.1085 Section 63.1085 Protection of Environment ENVIRONMENTAL PROTECTION... SOURCE CATEGORIES (CONTINUED) National Emission Standards for Ethylene Manufacturing Process Units: Heat Exchange Systems and Waste Operations Heat Exchange System Requirements § 63.1085 What are the...

  9. 40 CFR Table 8 to Subpart Vvvvvv... - Emission Limits and Compliance Requirements for Heat Exchange Systems

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... Requirements for Heat Exchange Systems 8 Table 8 to Subpart VVVVVV of Part 63 Protection of Environment... of Part 63—Emission Limits and Compliance Requirements for Heat Exchange Systems As required in § 63.11499, you must comply with the requirements for heat exchange systems as shown in the following...

  10. 40 CFR 63.1085 - What are the general requirements for heat exchange systems?

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... heat exchange systems? 63.1085 Section 63.1085 Protection of Environment ENVIRONMENTAL PROTECTION... SOURCE CATEGORIES (CONTINUED) National Emission Standards for Ethylene Manufacturing Process Units: Heat Exchange Systems and Waste Operations Heat Exchange System Requirements § 63.1085 What are the...

  11. 40 CFR 63.1085 - What are the general requirements for heat exchange systems?

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... heat exchange systems? 63.1085 Section 63.1085 Protection of Environment ENVIRONMENTAL PROTECTION... SOURCE CATEGORIES (CONTINUED) National Emission Standards for Ethylene Manufacturing Process Units: Heat Exchange Systems and Waste Operations Heat Exchange System Requirements § 63.1085 What are the...

  12. 40 CFR 63.1085 - What are the general requirements for heat exchange systems?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... heat exchange systems? 63.1085 Section 63.1085 Protection of Environment ENVIRONMENTAL PROTECTION... SOURCE CATEGORIES (CONTINUED) National Emission Standards for Ethylene Manufacturing Process Units: Heat Exchange Systems and Waste Operations Heat Exchange System Requirements § 63.1085 What are the...

  13. 40 CFR 63.1085 - What are the general requirements for heat exchange systems?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... heat exchange systems? 63.1085 Section 63.1085 Protection of Environment ENVIRONMENTAL PROTECTION... SOURCE CATEGORIES (CONTINUED) National Emission Standards for Ethylene Manufacturing Process Units: Heat Exchange Systems and Waste Operations Heat Exchange System Requirements § 63.1085 What are the...

  14. 40 CFR Table 8 to Subpart Vvvvvv... - Emission Limits and Compliance Requirements for Heat Exchange Systems

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... Requirements for Heat Exchange Systems 8 Table 8 to Subpart VVVVVV of Part 63 Protection of Environment... of Part 63—Emission Limits and Compliance Requirements for Heat Exchange Systems For . . . You must . . . Except . . . 1. Each heat exchange system with a cooling water flow rate ≥8,000 gal/min and not...

  15. Optimization of Heat Exchangers

    SciTech Connect

    Ivan Catton

    2010-10-01

    The objective of this research is to develop tools to design and optimize heat exchangers (HE) and compact heat exchangers (CHE) for intermediate loop heat transport systems found in the very high temperature reator (VHTR) and other Generation IV designs by addressing heat transfer surface augmentation and conjugate modeling. To optimize heat exchanger, a fast running model must be created that will allow for multiple designs to be compared quickly. To model a heat exchanger, volume averaging theory, VAT, is used. VAT allows for the conservation of mass, momentum and energy to be solved for point by point in a 3 dimensional computer model of a heat exchanger. The end product of this project is a computer code that can predict an optimal configuration for a heat exchanger given only a few constraints (input fluids, size, cost, etc.). As VAT computer code can be used to model characteristics )pumping power, temperatures, and cost) of heat exchangers more quickly than traditional CFD or experiment, optimization of every geometric parameter simultaneously can be made. Using design of experiment, DOE and genetric algorithms, GE, to optimize the results of the computer code will improve heat exchanger disign.

  16. Heat pipe array heat exchanger

    DOEpatents

    Reimann, Robert C.

    1987-08-25

    A heat pipe arrangement for exchanging heat between two different temperature fluids. The heat pipe arrangement is in a ounterflow relationship to increase the efficiency of the coupling of the heat from a heat source to a heat sink.

  17. Active microchannel heat exchanger

    DOEpatents

    Tonkovich, Anna Lee Y [Pasco, WA; Roberts, Gary L [West Richland, WA; Call, Charles J [Pasco, WA; Wegeng, Robert S [Richland, WA; Wang, Yong [Richland, WA

    2001-01-01

    The present invention is an active microchannel heat exchanger with an active heat source and with microchannel architecture. The microchannel heat exchanger has (a) an exothermic reaction chamber; (b) an exhaust chamber; and (c) a heat exchanger chamber in thermal contact with the exhaust chamber, wherein (d) heat from the exothermic reaction chamber is convected by an exothermic reaction exhaust through the exhaust chamber and by conduction through a containment wall to the working fluid in the heat exchanger chamber thereby raising a temperature of the working fluid. The invention is particularly useful as a liquid fuel vaporizer and/or a steam generator for fuel cell power systems, and as a heat source for sustaining endothermic chemical reactions and initiating exothermic reactions.

  18. Heat exchanger and water tank arrangement for passive cooling system

    DOEpatents

    Gillett, J.E.; Johnson, F.T.; Orr, R.S.; Schulz, T.L.

    1993-11-30

    A water storage tank in the coolant water loop of a nuclear reactor contains a tubular heat exchanger. The heat exchanger has tube sheets mounted to the tank connections so that the tube sheets and tubes may be readily inspected and repaired. Preferably, the tubes extend from the tube sheets on a square pitch and then on a rectangular pitch there between. Also, the heat exchanger is supported by a frame so that the tank wall is not required to support all of its weight. 6 figures.

  19. Vacuum powered heat exchanger

    SciTech Connect

    Ruffolo, R.F.

    1986-06-24

    In an internal combustion engine including an oil lubrication system, a liquid cooling system, and an improved air intake system is described. The improved air intake system comprises: a housing including a first opening in one end, which opening is open to the atmosphere and a second opening comprising an air outlet opening in the other end open to the air intake manifold of the engine, a heat exchanger positioned in the first opening. The heat exchanger consists of a series of coils positioned in the flow path of the atmospheric air as it enters the housing, the heat exchanger being fluidly connected to either the engine lubrication system or the cooling system to provide a warm heat source for the incoming air to the housing, acceleration means positioned in the housing downstream of the heat exchanger, the acceleration means comprising a honeycomb structure positioned across the air intake flow path. The honey-comb structure includes a multitude of honey combed mini-venturi cells through which the heated air flows in an accelerated mode, a removable air filter positioned between the heat exchanger and the acceleration means and a single opening provided in the housing through which the air filter can be passed and removed, and additional openings in the housing positioned downstream of the heat exchanger and upstream of the air filter, the additional openings including removable flaps for opening and closing the openings to control the temperature of the air flowing through the housing.

  20. 40 CFR 63.654 - Heat exchange systems.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 63.654 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR PROGRAMS (CONTINUED) NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR SOURCE CATEGORIES (CONTINUED) National Emission Standards for Hazardous Air Pollutants From Petroleum Refineries § 63.654 Heat exchange...

  1. Foundation heat exchangers for residential ground source heat pump systems Numerical modeling and experimental validation

    SciTech Connect

    Xing, Lu; Cullin, James; Spitler, Jeffery; Im, Piljae; Fisher, Daniel

    2011-01-01

    A new type of ground heat exchanger that utilizes the excavation often made for basements or foundations has been proposed as an alternative to conventional ground heat exchangers. This article describes a numerical model that can be used to size these foundation heat exchanger (FHX) systems. The numerical model is a two-dimensional finite-volume model that considers a wide variety of factors, such as soil freezing and evapotranspiration. The FHX numerical model is validated with one year of experimental data collected at an experimental house located near Oak Ridge, Tennessee. The model shows good agreement with the experimental data-heat pump entering fluid temperatures typically within 1 C (1.8 F) - with minor discrepancies due to approximations, such as constant moisture content throughout the year, uniform evapotranspiration over the seasons, and lack of ground shading in the model.

  2. 40 CFR Table 10 to Subpart Ffff of... - Work Practice Standards for Heat Exchange Systems

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 12 2011-07-01 2009-07-01 true Work Practice Standards for Heat... Standards for Heat Exchange Systems As required in § 63.2490, you must meet each requirement in the following table that applies to your heat exchange systems: For each . . . You must . . . Heat...

  3. 40 CFR Table 10 to Subpart Ffff of... - Work Practice Standards for Heat Exchange Systems

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 12 2010-07-01 2010-07-01 true Work Practice Standards for Heat... Standards for Heat Exchange Systems As required in § 63.2490, you must meet each requirement in the following table that applies to your heat exchange systems: For each . . . You must . . . Heat...

  4. DESIGN OF A COMPACT HEAT EXCHANGER FOR HEAT RECUPERATION FROM A HIGH TEMPERATURE ELECTROLYSIS SYSTEM

    SciTech Connect

    G. K. Housley; J.E. O'Brien; G.L. Hawkes

    2008-11-01

    Design details of a compact heat exchanger and supporting hardware for heat recuperation in a high-temperature electrolysis application are presented. The recuperative heat exchanger uses a vacuum-brazed plate-fin design and operates between 300 and 800°C. It includes corrugated inserts for enhancement of heat transfer coefficients and extended heat transfer surface area. Two recuperative heat exchangers are required per each four-stack electrolysis module. The heat exchangers are mated to a base manifold unit that distributes the inlet and outlet flows to and from the four electrolysis stacks. Results of heat exchanger design calculations and assembly details are also presented.

  5. Temperature control system for a J-module heat exchanger

    DOEpatents

    Basdekas, Demetrios L.; Macrae, George; Walsh, Joseph M.

    1978-01-01

    The level of primary fluid is controlled to change the effective heat transfer area of a heat exchanger utilized in a liquid metal nuclear power plant to eliminate the need for liquid metal control valves to regulate the flow of primary fluid and the temperature of the effluent secondary fluid.

  6. Horizontal Heat Exchanger Design and Analysis for Passive Heat Removal Systems

    SciTech Connect

    Vierow, Karen

    2005-08-29

    This report describes a three-year project to investigate the major factors of horizontal heat exchanger performance in passive containment heat removal from a light water reactor following a design basis accident LOCA (Loss of Coolant Accident). The heat exchanger studied in this work may be used in advanced and innovative reactors, in which passive heat removal systems are adopted to improve safety and reliability The application of horizontal tube-bundle condensers to passive containment heat removal is new. In order to show the feasibility of horizontal heat exchangers for passive containment cooling, the following aspects were investigated: 1. the condensation heat transfer characteristics when the incoming fluid contains noncondensable gases 2. the effectiveness of condensate draining in the horizontal orientation 3. the conditions that may lead to unstable condenser operation or highly degraded performance 4. multi-tube behavior with the associated secondary-side effects This project consisted of two experimental investigations and analytical model development for incorporation into industry safety codes such as TRAC and RELAP. A physical understanding of the flow and heat transfer phenomena was obtained and reflected in the analysis models. Two gradute students (one funded by the program) and seven undergraduate students obtained research experience as a part of this program.

  7. Natural convection heat exchangers for solar water heating systems. Technical progress report, April 1, 1995--May 31, 1995

    SciTech Connect

    Davidson, J.H.

    1998-06-01

    The goals of this project are: (1) to develop guidelines for the design and use of thermosypohon side-arm heat exchangers in solar domestic water heating systems, and (2) to establish appropriate modeling and testing criteria for evaluating the performance of systems using this type of heat exchanger.

  8. Natural convection heat exchangers for solar water heating systems. Technical progress report, November 15, 1996--January 14, 1997

    SciTech Connect

    Davidson, J.H.

    1998-06-01

    The goals of this project are: (1) to develop guidelines for the design and use of thermosypohon side-arm heat exchangers in solar domestic water heating systems, and (2) to establish appropriate modeling and testing criteria for evaluating the performance of systems using this type of heat exchanger.

  9. 40 CFR Table 10 to Subpart Ffff of... - Work Practice Standards for Heat Exchange Systems

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 13 2014-07-01 2014-07-01 false Work Practice Standards for Heat... Practice Standards for Heat Exchange Systems As required in § 63.2490, you must meet each requirement in the following table that applies to your heat exchange systems: For each . . . You must . . ....

  10. 40 CFR 63.2490 - What requirements must I meet for heat exchange systems?

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 12 2010-07-01 2010-07-01 true What requirements must I meet for heat... must I meet for heat exchange systems? (a) You must comply with each requirement in Table 10 to this subpart that applies to your heat exchange systems, except as specified in paragraphs (b) and (c) of...

  11. 40 CFR 63.2490 - What requirements must I meet for heat exchange systems?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 13 2013-07-01 2012-07-01 true What requirements must I meet for heat... requirements must I meet for heat exchange systems? (a) You must comply with each requirement in Table 10 to this subpart that applies to your heat exchange systems, except as specified in paragraphs (b) and...

  12. 40 CFR 63.8030 - What requirements apply to my heat exchange systems?

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false What requirements apply to my heat... apply to my heat exchange systems? (a) You must comply with the requirements specified in Table 6 to this subpart that apply to your heat exchange systems, except as specified in paragraphs (b) through...

  13. 40 CFR Table 10 to Subpart Ffff of... - Work Practice Standards for Heat Exchange Systems

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 13 2013-07-01 2012-07-01 true Work Practice Standards for Heat... Practice Standards for Heat Exchange Systems As required in § 63.2490, you must meet each requirement in the following table that applies to your heat exchange systems: For each . . . You must . . ....

  14. 40 CFR 63.2490 - What requirements must I meet for heat exchange systems?

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 13 2012-07-01 2012-07-01 false What requirements must I meet for heat... requirements must I meet for heat exchange systems? (a) You must comply with each requirement in Table 10 to this subpart that applies to your heat exchange systems, except as specified in paragraphs (b) and...

  15. 40 CFR 63.1083 - Does this subpart apply to my heat exchange system?

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 11 2012-07-01 2012-07-01 false Does this subpart apply to my heat... CATEGORIES (CONTINUED) National Emission Standards for Ethylene Manufacturing Process Units: Heat Exchange Systems and Waste Operations Applicability for Heat Exchange Systems § 63.1083 Does this subpart apply...

  16. 40 CFR 63.2490 - What requirements must I meet for heat exchange systems?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 12 2011-07-01 2009-07-01 true What requirements must I meet for heat... must I meet for heat exchange systems? (a) You must comply with each requirement in Table 10 to this subpart that applies to your heat exchange systems, except as specified in paragraphs (b) and (c) of...

  17. 40 CFR 63.8030 - What requirements apply to my heat exchange systems?

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 14 2012-07-01 2011-07-01 true What requirements apply to my heat... apply to my heat exchange systems? (a) You must comply with the requirements specified in Table 6 to this subpart that apply to your heat exchange systems, except as specified in paragraphs (b) through...

  18. 40 CFR 63.1083 - Does this subpart apply to my heat exchange system?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 11 2013-07-01 2013-07-01 false Does this subpart apply to my heat... CATEGORIES (CONTINUED) National Emission Standards for Ethylene Manufacturing Process Units: Heat Exchange Systems and Waste Operations Applicability for Heat Exchange Systems § 63.1083 Does this subpart apply...

  19. 40 CFR 63.1083 - Does this subpart apply to my heat exchange system?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 11 2014-07-01 2014-07-01 false Does this subpart apply to my heat... CATEGORIES (CONTINUED) National Emission Standards for Ethylene Manufacturing Process Units: Heat Exchange Systems and Waste Operations Applicability for Heat Exchange Systems § 63.1083 Does this subpart apply...

  20. 40 CFR 63.8030 - What requirements apply to my heat exchange systems?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 14 2014-07-01 2014-07-01 false What requirements apply to my heat... apply to my heat exchange systems? (a) You must comply with the requirements specified in Table 6 to this subpart that apply to your heat exchange systems, except as specified in paragraphs (b) through...

  1. 40 CFR Table 10 to Subpart Ffff of... - Work Practice Standards for Heat Exchange Systems

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 13 2012-07-01 2012-07-01 false Work Practice Standards for Heat... Practice Standards for Heat Exchange Systems As required in § 63.2490, you must meet each requirement in the following table that applies to your heat exchange systems: For each . . . You must . . ....

  2. 40 CFR 63.2490 - What requirements must I meet for heat exchange systems?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 13 2014-07-01 2014-07-01 false What requirements must I meet for heat... requirements must I meet for heat exchange systems? (a) You must comply with each requirement in Table 10 to this subpart that applies to your heat exchange systems, except as specified in paragraphs (b) and...

  3. 40 CFR 63.8030 - What requirements apply to my heat exchange systems?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 13 2011-07-01 2011-07-01 false What requirements apply to my heat... apply to my heat exchange systems? (a) You must comply with the requirements specified in Table 6 to this subpart that apply to your heat exchange systems, except as specified in paragraphs (b) through...

  4. Woven heat exchanger

    DOEpatents

    Piscitella, R.R.

    1984-07-16

    This invention relates to a heat exchanger for waste heat recovery from high temperature industrial exhaust streams. In a woven ceramic heat exchanger using the basic tube-in-shell design, each heat exchanger consisting of tube sheets and tube, is woven separately. Individual heat exchangers are assembled in cross-flow configuration. Each heat exchanger is woven from high temperature ceramic fiber, the warp is continuous from tube to tube sheet providing a smooth transition and unitized construction.

  5. Optimization of the Heat Exchangers of a Thermoelectric Generation System

    NASA Astrophysics Data System (ADS)

    Martínez, A.; Vián, J. G.; Astrain, D.; Rodríguez, A.; Berrio, I.

    2010-09-01

    The thermal resistances of the heat exchangers have a strong influence on the electric power produced by a thermoelectric generator. In this work, the heat exchangers of a thermoelectric generator have been optimized in order to maximize the electric power generated. This thermoelectric generator harnesses heat from the exhaust gas of a domestic gas boiler. Statistical design of experiments was used to assess the influence of five factors on both the electric power generated and the pressure drop in the chimney: height of the generator, number of modules per meter of generator height, length of the fins of the hot-side heat exchanger (HSHE), length of the gap between fins of the HSHE, and base thickness of the HSHE. The electric power has been calculated using a computational model, whereas Fluent computational fluid dynamics (CFD) has been used to obtain the thermal resistances of the heat exchangers and the pressure drop. Finally, the thermoelectric generator has been optimized, taking into account the restrictions on the pressure drop.

  6. Vapor Compression and Thermoelectric Heat Pump Heat Exchangers for a Condensate Distillation System: Design and Experiment

    NASA Technical Reports Server (NTRS)

    Erickson, Lisa R.; Ungar, Eugene K.

    2013-01-01

    Maximizing the reuse of wastewater while minimizing the use of consumables is critical in long duration space exploration. One of the more promising methods of reclaiming urine is the distillation/condensation process used in the cascade distillation system (CDS). This system accepts a mixture of urine and toxic stabilizing agents, heats it to vaporize the water and condenses and cools the resulting water vapor. The CDS wastewater flow requires heating and its condensate flow requires cooling. Performing the heating and cooling processes separately requires two separate units, each of which would require large amounts of electrical power. By heating the wastewater and cooling the condensate in a single heat pump unit, mass, volume, and power efficiencies can be obtained. The present work describes and compares two competing heat pump methodologies that meet the needs of the CDS: 1) a series of mini compressor vapor compression cycles and 2) a thermoelectric heat exchanger. In the paper, the system level requirements are outlined, the designs of the two heat pumps are described in detail, and the results of heat pump performance tests are provided. A summary is provided of the heat pump mass, volume and power trades and a selection recommendation is made.

  7. Counterflow Regolith Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Zubrin, Robert; Jonscher, Peter

    2013-01-01

    A problem exists in reducing the total heating power required to extract oxygen from lunar regolith. All such processes require heating a great deal of soil, and the heat energy is wasted if it cannot be recycled from processed material back into new material. The counterflow regolith heat exchanger (CoRHE) is a device that transfers heat from hot regolith to cold regolith. The CoRHE is essentially a tube-in-tube heat exchanger with internal and external augers attached to the inner rotating tube to move the regolith. Hot regolith in the outer tube is moved in one direction by a right-hand - ed auger, and the cool regolith in the inner tube is moved in the opposite direction by a left-handed auger attached to the inside of the rotating tube. In this counterflow arrangement, a large fraction of the heat from the expended regolith is transferred to the new regolith. The spent regolith leaves the heat exchanger close to the temperature of the cold new regolith, and the new regolith is pre-heated close to the initial temperature of the spent regolith. Using the CoRHE can reduce the heating requirement of a lunar ISRU system by 80%, reducing the total power consumption by a factor of two. The unique feature of this system is that it allows for counterflow heat exchange to occur between solids, instead of liquids or gases, as is commonly done. In addition, in variants of this concept, the hydrogen reduction can be made to occur within the counterflow heat exchanger itself, enabling a simplified lunar ISRU (in situ resource utilization) system with excellent energy economy and continuous nonbatch mode operation.

  8. Woven heat exchanger

    DOEpatents

    Piscitella, Roger R.

    1987-01-01

    In a woven ceramic heat exchanger using the basic tube-in-shell design, each heat exchanger consisting of tube sheets and tube, is woven separately. Individual heat exchangers are assembled in cross-flow configuration. Each heat exchanger is woven from high temperature ceramic fiber, the warp is continuous from tube to tube sheet providing a smooth transition and unitized construction.

  9. Woven heat exchanger

    DOEpatents

    Piscitella, Roger R.

    1987-05-05

    In a woven ceramic heat exchanger using the basic tube-in-shell design, each heat exchanger consisting of tube sheets and tube, is woven separately. Individual heat exchangers are assembled in cross-flow configuration. Each heat exchanger is woven from high temperature ceramic fiber, the warp is continuous from tube to tube sheet providing a smooth transition and unitized construction.

  10. Development of a contact heat exchanger for a constructable radiator system

    NASA Technical Reports Server (NTRS)

    Howell, H. R.

    1983-01-01

    A development program for a contact heat exchanger to be used to transfer heat from a spacecraft coolant loop to a heat pipe radiator is described. The contact heat exchanger provides for a connectable/disconnectable joint which allows for on-orbit assembly of the radiator system and replacement or exchange of radiator panels for repair and maintenance. The contact heat exchanger does not require the transfer of fluid across the joint; the spacecraft coolant loop remains contained in an all welded system with no static or dynamic fluid seals. The contact interface is also "dry' with no conductive grease or interstitial material required.

  11. Numerical analysis of heat exchange processes for the ground source heat pump system

    NASA Astrophysics Data System (ADS)

    Saito, H.; Muto, H.; Moritani, S.; Kohgo, Y.; Hamamoto, S.; Takemura, T.; Ohnishi, J.; Komatsu, T.

    2012-12-01

    Ground source heat pump systems (GSHP) use ground or groundwater as a heat source. They can achieve much higher coefficient of performance (COP) than conventional air source heat pump systems because the temperature of the ground is much more stable than that of the air. Heat energy in the ground is then viewed as one of the renewable energy sources. GSHP has been receiving great interests among countries in North America and Western Europe, as well as some developed countries in Asia because it can potentially reduce energy consumption and greenhouse gas emission. While GSHP can inject heat from the buildings to the ground for cooling during the summer, it can pump heat stored in the ground for heating during the winter. As some physical, chemical, and biological properties of the ground and groundwater are temperature dependent, running GSHP can eventually affect groundwater quality. The main objective of this project was to develop a model that allows predicting not only ground and groundwater temperatures but also changes in physical, chemical, and biological properties of ground and groundwater with GSHP under operations. This particular study aims at simulating heat exchange and transfer processes in the ground for a vertical-loop closed GSHP system. In the closed GSHP system, an anti-freezing solution is circulated inside the closed-loop tube, called U-tube, that is buried in the ground. Heat is then transferred to the anti-freezing solution in the U-tube by a heat exchanger. In this study we used HYDRUS to predict temperature of the anti-freezing solution, as well as that of the ground. HYDRUS allows one to simulate variably-saturated water flow and solute and heat transport in porous media numerically in two- and three-dimensional domains with great flexibility in defining boundary conditions. At first changes in anti-freezing solution temperatures measured were predicted in response to Thermal Response Test (TRT) conducted at our study site. Then, heat

  12. Thermal energy storage systems using fluidized bed heat exchangers

    NASA Technical Reports Server (NTRS)

    Weast, T.; Shannon, L.

    1980-01-01

    A rotary cement kiln and an electric arc furnace were chosen for evaluation to determine the applicability of a fluid bed heat exchanger (FBHX) for thermal energy storage (TES). Multistage shallow bed FBHX's operating with high temperature differences were identified as the most suitable for TES applications. Analysis of the two selected conceptual systems included establishing a plant process flow configuration, an operational scenario, a preliminary FBHX/TES design, and parametric analysis. A computer model was developed to determine the effects of the number of stages, gas temperatures, gas flows, bed materials, charge and discharge time, and parasitic power required for operation. The maximum national energy conservation potential of the cement plant application with TES is 15.4 million barrels of oil or 3.9 million tons of coal per year. For the electric arc furnance application the maximum national conservation potential with TES is 4.5 million barrels of oil or 1.1 million tons of coal per year. Present time of day utility rates are near the breakeven point required for the TES system. Escalation of on-peak energy due to critical fuel shortages could make the FBHX/TES applications economically attractive in the future.

  13. Natural convection heat exchangers for solar water heating systems. Technical progress report, July 15, 1996--September 14, 1996

    SciTech Connect

    Davidson, J.H.

    1998-06-01

    This report very briefly summarizes project objectives, results, and current activities. The goals of the project are: (1) to develop guidelines for the design and use of thermosypohon side-arm heat exchangers in solar domestic water heating systems, and (2) to establish appropriate modeling and testing criteria for evaluating the performance of systems using this type of heat exchanger. Results include the experimental study of thermosyphon heat exchangers, which led to modeling equations that correlate the overall heat transfer coefficient-area product (UA) to mixed convection regime parameters. Current activities include the development and evaluation of a side-arm heat exchanger computer model and modification of the experimental facility for fundamental heat exchanger studies.

  14. Downhole heat exchangers

    SciTech Connect

    Culver, G.; Lund, J.W.

    1999-09-01

    The downhole heat exchanger (DHE) eliminates the problem of disposal of geothermal fluid, since only heat is taken from the well. The exchanger consists of a system of pipes or tubes suspended in the well through which clean secondary water is pumped or allowed to circulate by natural convection. These systems offer substantial economic savings over surface heat exchangers where a single-well system is adequate (typically less than 0.8 MWt, with well depths up to about 500 ft) and may be economical under certain conditions at well depths to 1500 ft. Several designs have proven successful; but, the most popular are a simple hairpin loop or multiple loops of iron pipe (similar to the tubes in a U-tube and shell exchanger) extending to near the well bottom. An experimental design consisting of multiple small tubes with headers at each end suspended just below the water surface appears to offer economic and heating capacity advantages. The paper describes design and construction details and New Zealand`s experience with downhole heat exchangers.

  15. Heat exchanger restart evaluation

    SciTech Connect

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-03-18

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized.

  16. Heat exchanger restart evaluation

    SciTech Connect

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-02-28

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4kA was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized herein.

  17. Heat exchanger restart evaluation

    SciTech Connect

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-03-18

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summary herein.

  18. Monogroove liquid heat exchanger

    NASA Technical Reports Server (NTRS)

    Brown, Richard F. (Inventor); Edelstein, Fred (Inventor)

    1990-01-01

    A liquid supply control is disclosed for a heat transfer system which transports heat by liquid-vapor phase change of a working fluid. An assembly (10) of monogroove heat pipe legs (15) can be operated automatically as either heat acquisition devices or heat discharge sources. The liquid channels (27) of the heat pipe legs (15) are connected to a reservoir (35) which is filled and drained by respective filling and draining valves (30, 32). Information from liquid level sensors (50, 51) on the reservoir (35) is combined (60) with temperature information (55) from the liquid heat exchanger (12) and temperature information (56) from the assembly vapor conduit (42) to regulate filling and draining of the reservoir (35), so that the reservoir (35) in turn serves the liquid supply/drain needs of the heat pipe legs (15), on demand, by passive capillary action (20, 28).

  19. 40 CFR 63.11499 - What are the standards and compliance requirements for heat exchange systems?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... subpart. (b) For equipment that meets Current Good Manufacturing Practice (CGMP) requirements of 21 CFR... requirements for heat exchange systems? 63.11499 Section 63.11499 Protection of Environment ENVIRONMENTAL... and compliance requirements for heat exchange systems? (a) If the cooling water flow rate in your...

  20. 40 CFR 63.11499 - What are the standards and compliance requirements for heat exchange systems?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... subpart. (b) For equipment that meets Current Good Manufacturing Practice (CGMP) requirements of 21 CFR... requirements for heat exchange systems? 63.11499 Section 63.11499 Protection of Environment ENVIRONMENTAL... and compliance requirements for heat exchange systems? (a) If the cooling water flow rate in your...

  1. 40 CFR 63.11499 - What are the standards and compliance requirements for heat exchange systems?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... subpart. (b) For equipment that meets Current Good Manufacturing Practice (CGMP) requirements of 21 CFR... requirements for heat exchange systems? 63.11499 Section 63.11499 Protection of Environment ENVIRONMENTAL... and compliance requirements for heat exchange systems? (a) If the cooling water flow rate in your...

  2. 40 CFR 63.11499 - What are the standards and compliance requirements for heat exchange systems?

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... subpart. (b) For equipment that meets Current Good Manufacturing Practice (CGMP) requirements of 21 CFR... requirements for heat exchange systems? 63.11499 Section 63.11499 Protection of Environment ENVIRONMENTAL... and compliance requirements for heat exchange systems? (a) If the cooling water flow rate in your...

  3. 40 CFR Table 8 to Subpart Vvvvvv... - Emission Limits and Compliance Requirements for Heat Exchange Systems

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... Requirements for Heat Exchange Systems 8 Table 8 to Subpart VVVVVV of Part 63 Protection of Environment... Pollutants for Chemical Manufacturing Area Sources Pt. 63, Subpt. VVVVVV, Table 8 Table 8 to Subpart VVVVVV....11499, you must comply with the requirements for heat exchange systems as shown in the following...

  4. 40 CFR Table 8 to Subpart Vvvvvv... - Emission Limits and Compliance Requirements for Heat Exchange Systems

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... Requirements for Heat Exchange Systems 8 Table 8 to Subpart VVVVVV of Part 63 Protection of Environment... Pollutants for Chemical Manufacturing Area Sources Pt. 63, Subpt. VVVVVV, Table 8 Table 8 to Subpart VVVVVV....11499, you must comply with the requirements for heat exchange systems as shown in the following...

  5. The heat pipe exchanger with controllable heat exchanging area

    NASA Astrophysics Data System (ADS)

    Oshiro, M.; Takasu, S.; Kurihara, M.; Taneda, K.; Nakamoto, T.; Nakayama, H.

    1984-03-01

    The heat transfer rate through the heat exchanger in an industrial boiler that burns heavy oils must be controlled so as not to decrease the exhaust gas temperature below the dew point of sulfuric acid. Two systems of heat pipe exchangers are examined: one controls the heat exchange area of the condenser section of the heat pipes and the other uses the variable conductance heat pipes. The characteristics of these two systems are described. The temperatures at various points and the gas quantity are plotted against the boiler loads. The maintainability and operational reliability of both systems are demonstrated.

  6. Testing and analysis of load-side immersed heat exchangers for solar domestic hot water systems

    SciTech Connect

    Farrington, R.B.; Bingham, C.E.

    1987-10-01

    This report describes work to determine the performance of load-side heat exchangers for use in residential solar domestic hot water systems. We measured the performance of four heat exchangers: a smooth coil and a finned coil having heat transfer areas of 2.5 m/sup 2/ (26 ft/sup 2/) and those having areas of 1.7 m/sup 2/ (19 ft/sup 2/). A numerical model using the thermal network program MITAS was constructed, and results were compared to the experimental results. Research showed a smooth coil with only 70% of the surface area of a finned coil performed better than the finned coil. Also, load-side heat exchangers can maintain and enhance stratification in storage tanks, permitting the use of control strategies that take advantage of stratified storage tanks to increase system performance. The analytical model, which agreed reasonably well with the experimental results, was used to vary heat exchanger flow rate and area and initial tank temperature for both a smooth- and a finned-coil heat exchanger. Increasing the heat exchanger flow rate and area results in higher heat transfer rates but not necessarily optimal performance. Lower initial tank temperatures resulted in reduced tank stratification. The smooth heat exchanger outperformed the finned heat exchanger with the same outside surface area. 15 refs., 37 figs., 9 tabs.

  7. Experimental Demonstration of a Novel Heat Exchange Loop Used for Oscillating Flow Systems

    NASA Astrophysics Data System (ADS)

    Gao, B.; Wu, Z. H.; Luo, E. C.; Dai, W.

    2008-03-01

    This paper describes a non-resonant self-circulating heat exchanger which uses a pair of check valves to transform oscillating flow into steady flow that allows the oscillating flow system's own working gas to go through a physically remote high-temperature or cold-temperature heat source. Unlike traditional heat exchangers used in thermoacoustic systems, the length of the non-resonant self-circulating heat exchanger is not limited by the peak-to-peak displacement. In addition, it is also different from the resonant self-circulating heat exchanger that needs a specific resonant length. This invention may lead to easy design and fabrication of heat exchangers for oscillating-flow refrigeration system with large capacity. To verify this idea, we have built an experimental system by incorporating such a heat exchanger loop with a mechanical pressure wave generator. Measurements of heat transfer of the heat exchanger loop under different operating conditions including mean pressure, and operating frequency, etc. have been made. Our experiments have demonstrated its feasibility and flexibility for practical applications.

  8. Fault-Tolerant Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Izenson, Michael G.; Crowley, Christopher J.

    2005-01-01

    A compact, lightweight heat exchanger has been designed to be fault-tolerant in the sense that a single-point leak would not cause mixing of heat-transfer fluids. This particular heat exchanger is intended to be part of the temperature-regulation system for habitable modules of the International Space Station and to function with water and ammonia as the heat-transfer fluids. The basic fault-tolerant design is adaptable to other heat-transfer fluids and heat exchangers for applications in which mixing of heat-transfer fluids would pose toxic, explosive, or other hazards: Examples could include fuel/air heat exchangers for thermal management on aircraft, process heat exchangers in the cryogenic industry, and heat exchangers used in chemical processing. The reason this heat exchanger can tolerate a single-point leak is that the heat-transfer fluids are everywhere separated by a vented volume and at least two seals. The combination of fault tolerance, compactness, and light weight is implemented in a unique heat-exchanger core configuration: Each fluid passage is entirely surrounded by a vented region bridged by solid structures through which heat is conducted between the fluids. Precise, proprietary fabrication techniques make it possible to manufacture the vented regions and heat-conducting structures with very small dimensions to obtain a very large coefficient of heat transfer between the two fluids. A large heat-transfer coefficient favors compact design by making it possible to use a relatively small core for a given heat-transfer rate. Calculations and experiments have shown that in most respects, the fault-tolerant heat exchanger can be expected to equal or exceed the performance of the non-fault-tolerant heat exchanger that it is intended to supplant (see table). The only significant disadvantages are a slight weight penalty and a small decrease in the mass-specific heat transfer.

  9. Evaluating Humidity Recovery Efficiency of Currently Available Heat and Moisture Exchangers: A Respiratory System Model Study

    PubMed Central

    Lucato, Jeanette Janaina Jaber; Adams, Alexander Bernard; Souza, Rogério; Torquato, Jamili Anbar; Carvalho, Carlos Roberto Ribeiro; Marini, John J

    2009-01-01

    OBJECTIVES: To evaluate and compare the efficiency of humidification in available heat and moisture exchanger models under conditions of varying tidal volume, respiratory rate, and flow rate. INTRODUCTION: Inspired gases are routinely preconditioned by heat and moisture exchangers to provide a heat and water content similar to that provided normally by the nose and upper airways. The absolute humidity of air retrieved from and returned to the ventilated patient is an important measurable outcome of the heat and moisture exchangers’ humidifying performance. METHODS: Eight different heat and moisture exchangers were studied using a respiratory system analog. The system included a heated chamber (acrylic glass, maintained at 37°C), a preserved swine lung, a hygrometer, circuitry and a ventilator. Humidity and temperature levels were measured using eight distinct interposed heat and moisture exchangers given different tidal volumes, respiratory frequencies and flow-rate conditions. Recovery of absolute humidity (%RAH) was calculated for each setting. RESULTS: Increasing tidal volumes led to a reduction in %RAH for all heat and moisture exchangers while no significant effect was demonstrated in the context of varying respiratory rate or inspiratory flow. CONCLUSIONS: Our data indicate that heat and moisture exchangers are more efficient when used with low tidal volume ventilation. The roles of flow and respiratory rate were of lesser importance, suggesting that their adjustment has a less significant effect on the performance of heat and moisture exchangers. PMID:19578664

  10. Natural convection heat exchangers for solar water heating systems. Technical progress report, February 1, 1996--March 31, 1996

    SciTech Connect

    Davidson, J.H.

    1998-06-01

    This progress report describes the thermodynamic testing and modeling of a thermosyphon heat exchanger used in solar water heating systems. Testing of a four tube-in-shell thermosyphon heat exchanger was performed in two parts. The first portion of the test increased the collector fluid while the storage tank remained isothermal. After the collector fluid temperature was raised to 95 C, the second part of the test allowed the storage tank to gain heat. The test was performed for two collector flow rates. Measured values included collector side forced flow rate, temperature differences across the heat exchanger, vertical temperature distribution in the storage tank, vertical water temperature profile in the heat exchanger, and pressure drop on the thermosyphon side of the heat exchanger. The overall heat transfer coefficient-area product (UA) values obtained confirmed that models which assume UA depends solely on thermosyphon flow rate do not adequately characterize thermosyphon heat exchangers. This is because heat transfer in thermosyphon exchangers occurs in the mixed convection, rather than forced flow, regime. A linear regression equation was developed to better predict UA using the Prandtl, Reynolds, and Grashof numbers and dimensionless parameters based on fluid properties calculated for the average hot and cold leg temperatures. 9 figs.

  11. 40 CFR 63.1083 - Does this subpart apply to my heat exchange system?

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... Systems and Waste Operations Applicability for Heat Exchange Systems § 63.1083 Does this subpart apply to... or operate an ethylene production unit expressly referenced to this subpart XX from subpart YY...

  12. 40 CFR 63.1083 - Does this subpart apply to my heat exchange system?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... Systems and Waste Operations Applicability for Heat Exchange Systems § 63.1083 Does this subpart apply to... or operate an ethylene production unit expressly referenced to this subpart XX from subpart YY...

  13. Two phase heat exchanger symposium

    SciTech Connect

    Pearson, J.T.; Kitto, J.B.

    1985-01-01

    This book compiles the papers presented at the conference on the subject of heat transfer mechanics and instrumentation. Theoretical and experimental data are provided in each paper. The topics covered are: temperature effects of steel; optimization of design of two-phase heat exchanges; thermosyphon system and low grade waste heat recovery; condensation heat transfer in plate heat exchangers; forced convective boiling; and performance analysis of full bundle submerged boilers.

  14. Heat exchanger selection and design analyses for metal hydride heat pump systems

    SciTech Connect

    Mazzucco, Andrea; Voskuilen, Tyler G.; Waters, Essene L.; Pourpoint, Timothee L.; Rokni, Masoud

    2016-01-01

    This paper presents a design analysis for the development of highly efficient heat exchangers within stationary metal hydride heat pumps. The design constraints and selected performance criteria are applied to three representative heat exchangers. The proposed thermal model can be applied to select the most efficient heat exchanger design and provides outcomes generally valid in a pre-design stage. Heat transfer effectiveness is the principal performance parameter guiding the selection analysis, the results of which appear to be mildly (up to 13%) affected by the specific Nusselt correlation used. The thermo-physical properties of the heat transfer medium and geometrical parameters are varied in the sensitivity analysis, suggesting that the length of independent tubes is the physical parameter that influences the performance of the heat exchangers the most. The practical operative regions for each heat exchanger are identified by finding the conditions over which the heat removal from the solid bed enables a complete and continuous hydriding reaction. The most efficient solution is a design example that achieves the target effectiveness of 95%.

  15. Heat exchanger selection and design analyses for metal hydride heat pump systems

    DOE PAGES

    Mazzucco, Andrea; Voskuilen, Tyler G.; Waters, Essene L.; Pourpoint, Timothee L.; Rokni, Masoud

    2016-01-01

    This paper presents a design analysis for the development of highly efficient heat exchangers within stationary metal hydride heat pumps. The design constraints and selected performance criteria are applied to three representative heat exchangers. The proposed thermal model can be applied to select the most efficient heat exchanger design and provides outcomes generally valid in a pre-design stage. Heat transfer effectiveness is the principal performance parameter guiding the selection analysis, the results of which appear to be mildly (up to 13%) affected by the specific Nusselt correlation used. The thermo-physical properties of the heat transfer medium and geometrical parameters aremore » varied in the sensitivity analysis, suggesting that the length of independent tubes is the physical parameter that influences the performance of the heat exchangers the most. The practical operative regions for each heat exchanger are identified by finding the conditions over which the heat removal from the solid bed enables a complete and continuous hydriding reaction. The most efficient solution is a design example that achieves the target effectiveness of 95%.« less

  16. Utilization of the horizontal ground heat exchanger in the heating and cooling system of a residential building

    NASA Astrophysics Data System (ADS)

    Hanuszkiewicz-Drapała, Małgorzata; Bury, Tomasz

    2016-03-01

    This paper presents the results of thermodynamic analyses of a system using a horizontal ground heat exchanger to cool a residential building in summer and heat it in the autumn-winter period. The main heating device is a vapour compression heat pump with the ground as the lower heat source. The aim of the analyses is to examine the impact of heat supply to the ground in the summer period, when the building is cooled, on the operation of the heating system equipped with a heat pump in the next heating season, including electricity consumption. The processes occurring in cooling and heating systems have an unsteady nature. The main results of the calculations are among others the time-dependent values of heat fluxes extracted from or transferred to the ground heat exchanger, the fluxes of heat generated by the heat pump and supplied to the heated building by an additional heat source, the parameters in characteristic points of the systems, the temperature distributions in the ground and the driving electricity consumption in the period under analysis. The paper presents results of analysis of cumulative primary energy consumption of the analyzed systems and cumulative emissions of harmful substances.

  17. Evaluation of a Passive Heat Exchanger Based Cooling System for Fuel Cell Applications

    NASA Technical Reports Server (NTRS)

    Colozza, Anthony J.; Burke, Kenneth A.

    2011-01-01

    Fuel cell cooling is conventionally performed with an actively controlled, dedicated coolant loop that exchanges heat with a separate external cooling loop. To simplify this system the concept of directly cooling a fuel cell utilizing a coolant loop with a regenerative heat exchanger to preheat the coolant entering the fuel cell with the coolant exiting the fuel cell was analyzed. The preheating is necessary to minimize the temperature difference across the fuel cell stack. This type of coolant system would minimize the controls needed on the coolant loop and provide a mostly passive means of cooling the fuel cell. The results indicate that an operating temperature of near or greater than 70 C is achievable with a heat exchanger effectiveness of around 90 percent. Of the heat exchanger types evaluated with the same type of fluid on the hot and cold side, a counter flow type heat exchanger would be required which has the possibility of achieving the required effectiveness. The number of heat transfer units required by the heat exchanger would be around 9 or greater. Although the analysis indicates the concept is feasible, the heat exchanger design would need to be developed and optimized for a specific fuel cell operation in order to achieve the high effectiveness value required.

  18. 40 CFR 63.1084 - What heat exchange systems are exempt from the requirements of this subpart?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    .... (b) Your heat exchange system contains an intervening cooling fluid, containing less than 5 percent... contain less than 5 percent by weight of total HAP listed in Table 1 to this subpart. Heat Exchange System... 40 Protection of Environment 11 2013-07-01 2013-07-01 false What heat exchange systems are...

  19. 40 CFR 63.1084 - What heat exchange systems are exempt from the requirements of this subpart?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    .... (b) Your heat exchange system contains an intervening cooling fluid, containing less than 5 percent... contain less than 5 percent by weight of total HAP listed in Table 1 to this subpart. Heat Exchange System... 40 Protection of Environment 11 2014-07-01 2014-07-01 false What heat exchange systems are...

  20. Performance research on the compact heat exchange reformer used for high temperature fuel cell systems

    NASA Astrophysics Data System (ADS)

    Zhang, Huisheng; Wang, Lijin; Weng, Shilie; Su, Ming

    Heat exchangers and pre-reformers are critical devices for high temperature fuel cell systems. It is recommended to incorporate a compact heat exchange and the pre-reformer when considering the limited space and cost. The volume-resistance characteristic modeling technique is introduced here to meet the requirement for quick dynamic and real time simulations. The distribution characteristics along the heat exchange reformer length direction are presented, and some key effect factors are studied. The transient behaviors are investigated for different step-change conditions, such as mass flow rate and inlet temperature. This can provide some references and tools for the fuel cell system design and optimization.

  1. Wound tube heat exchanger

    DOEpatents

    Ecker, Amir L.

    1983-01-01

    What is disclosed is a wound tube heat exchanger in which a plurality of tubes having flattened areas are held contiguous adjacent flattened areas of tubes by a plurality of windings to give a double walled heat exchanger. The plurality of windings serve as a plurality of effective force vectors holding the conduits contiguous heat conducting walls of another conduit and result in highly efficient heat transfer. The resulting heat exchange bundle is economical and can be coiled into the desired shape. Also disclosed are specific embodiments such as the one in which the tubes are expanded against their windings after being coiled to insure highly efficient heat transfer.

  2. Prototype solar heated hot water systems and double-walled heat exchangers: A collection of quarterly reports

    NASA Technical Reports Server (NTRS)

    1978-01-01

    The plan schedule and status of multiple objectives to be achieved in the development, manufacture, installation, and maintenance of two solar heated hot water prototype systems and two heat exchangers are reported. A computer program developed to resolve problems and evaluate system performance is described.

  3. A confluence-based expert system for the detection of heat exchanger fouling

    SciTech Connect

    Afgan, N.H.; Carvalho, M.D.G.

    1998-04-01

    Efficiency assessment of heat exchangers ensures appropriate use of the available energy. This article presents the concept of a heat exchanger on-line expert system based on qualitative reasoning. Using confluence of the heat exchanger effectiveness defined by the NTU (number of transfer units) concept for the simple parallel-stream heat exchanger, the methodology is developed to be used for the description of the generic behavior of those situations leading to the degradation of the effectiveness of the heat exchanger. The article describes the selection of the diagnostic variables, and their on-line measurements including the logging system for monitoring and acquisition of the data. For a specific heat exchanger, the expert system assessment was performed for a number of different situations. An appropriate diagnostic system in the specified time period produces a set of readings of the diagnostic variables, describing the state of the system. The set of diagnostic variables converted into the confluence parameters constitutes the qualitative description of the instantaneous state of the system. A retrieval strategy is used to find the corresponding state in the knowledge base with the set of the parameters describing the individual malfunction state of the system. Each malfunction state is accompanied by a recommendation for its correction specified by expert advice.

  4. Active heat exchange system development for latent heat thermal energy storage

    NASA Astrophysics Data System (ADS)

    Lefrois, R. T.; Mathur, A. K.

    1980-04-01

    Five tasks to select, design, fabricate, test and evaluate candidate active heat exchanger modules for future applications to solar and conventional utility power plants were discussed. Alternative mechanizations of active heat exchange concepts were analyzed for use with heat of fusion phase change materials (PCMs) in the temperature range of 250 to 350 C. Twenty-six heat exchange concepts were reviewed, and eight were selected for detailed assessment. Two candidates were selected for small-scale experimentation: a coated tube and shell heat exchanger and a direct contact reflux boiler. A dilute eutectic mixture of sodium nitrate and sodium hydroxide was selected as the PCM from over 50 candidate inorganic salt mixtures. Based on a salt screening process, eight major component salts were selected initially for further evaluation. The most attractive major components in the temperature range of 250 to 350 C appeared to be NaNO3, NaNO2, and NaOH. Sketches of the two active heat exchange concepts selected for test are given.

  5. Active heat exchange system development for latent heat thermal energy storage

    NASA Technical Reports Server (NTRS)

    Lefrois, R. T.; Mathur, A. K.

    1980-01-01

    Five tasks to select, design, fabricate, test and evaluate candidate active heat exchanger modules for future applications to solar and conventional utility power plants were discussed. Alternative mechanizations of active heat exchange concepts were analyzed for use with heat of fusion phase change materials (PCMs) in the temperature range of 250 to 350 C. Twenty-six heat exchange concepts were reviewed, and eight were selected for detailed assessment. Two candidates were selected for small-scale experimentation: a coated tube and shell heat exchanger and a direct contact reflux boiler. A dilute eutectic mixture of sodium nitrate and sodium hydroxide was selected as the PCM from over 50 candidate inorganic salt mixtures. Based on a salt screening process, eight major component salts were selected initially for further evaluation. The most attractive major components in the temperature range of 250 to 350 C appeared to be NaNO3, NaNO2, and NaOH. Sketches of the two active heat exchange concepts selected for test are given.

  6. Heat exchange device

    SciTech Connect

    Callison, G.

    1984-01-17

    A heat exchange device is adapted to recover heat from the fire box of a wood burning stove or the like for heating ambient air in a room or other enclosed space. The heat exchange device is adapted to mount in a recess in a stove top in place of a lid which is normally supplied with the stove. The device according to the invention includes heat exchange means which extend into the fire box of the stove below the top surface thereof. The heat from the heat exchange device is transmitted into a main cavity of the device where the heat is transferred to air forced through the main cavity by a blower mounted to an outside surface of the device. Air exit means are provided on a surface opposite to the surface on which the blower is mounted to provide a passage for heated air into the room or other enclosed space to be heated. The device may also include a top mounted isolated handle for ease in handling the device such as for moving from one area to another. In a second embodiment of the device, a high temperature heat exchange glass plate is mounted on the surface of the device which is in contact with the fire box. Heat is transmitted by heat exchange plate to the main cavity of the device where the air is heated and blown into the room as above.

  7. High flux heat exchanger

    NASA Astrophysics Data System (ADS)

    Flynn, Edward M.; Mackowski, Michael J.

    1993-01-01

    This interim report documents the results of the first two phases of a four-phase program to develop a high flux heat exchanger for cooling future high performance aircraft electronics. Phase 1 defines future needs for high flux heat removal in advanced military electronics systems. The results are sorted by broad application categories: (1) commercial digital systems, (2) military data processors, (3) power processors, and (4) radar and optical systems. For applications expected to be fielded in five to ten years, the outlook is for steady state flux levels of 30-50 W/sq cm for digital processors and several hundred W/sq cm for power control applications. In Phase 1, a trade study was conducted on emerging cooling technologies which could remove a steady state chip heat flux of 100 W/sq cm while holding chip junction temperature to 90 C. Constraints imposed on heat exchanger design, in order to reflect operation in a fighter aircraft environment, included a practical lower limit on coolant supply temperature, the preference for a nontoxic, nonflammable, and nonfreezing coolant, the need to minimize weight and volume, and operation in an accelerating environment. The trade study recommended the Compact High Intensity Cooler (CHIC) for design, fabrication, and test in the final two phases of this program.

  8. Natural convection heat exchangers for solar water heating systems. Techniacl progress report, June 1, 1995--July 31, 1995

    SciTech Connect

    Davidson, J.H.

    1998-06-01

    The goals of this project are: (1) to develop guidelines for the design and use of thermosyphon side-arm heat exchangers in solar domestic water heating systems, and (2) to establish appropriate modeling and testing criteria for evaluating the performance of systems using this type of heat exchanger. The tasks for the project are as follows: (1) Develop a model of the thermal performance of thermosyphon heat exchangers in solar water heating applications. A test protocol will be developed which minimizes the number of tests required to adequately account for mixed convection effects. The TRNSYS component model will be fully integrated in a system component model and will use data acquired with the specified test protocol. (2) Conduct a fundamental study to establish friction and heat transfer correlations for conditions and geometries typical of thermosyphon heat exchangers in solar systems. Data will be obtained as a function of a buoyancy parameter based on Grashof and Reynolds numbers. The experimental domain will encompass the ranges expected in solar water heating systems.

  9. Natural convection heat exchangers for solar water heating systems. Technical progress report, September 15, 1996--November 14, 1996

    SciTech Connect

    Davidson, J.H.

    1998-06-01

    The goals of this project are: (1) to develop guidelines for the design and use of thermosyphon side-arm heat exchangers in solar domestic water heating systems, and (2) to establish appropriate modeling and testing criteria for evaluating the performance of systems using this type of heat exchanger. The tasks for the project are as follows: (1) Develop a model of the thermal performance of thermosyphon heat exchangers in solar water heating applications. A test protocol will be developed which minimizes the number of tests required to adequately account for mixed convection effects. The TRNSYS component model will be fully integrated in a system component model and will use data acquired with the specified test protocol. (2) Conduct a fundamental study to establish friction and heat transfer correlations for conditions and geometries typical of thermosyphon heat exchangers in solar systems. Data will be obtained as a function of a buoyancy parameter based on Grashof and Reynolds numbers. The experimental domain will encompass the ranges expected in solar water heating systems.

  10. Natural convection heat exchangers for solar water heating systems. Technical progress report, August 1, 1995--September 30, 1995

    SciTech Connect

    Davidson, J.H.

    1998-06-01

    The goals of this project are: (1) to develop guidelines for the design and use of thermosyphon side-arm heat exchangers in solar domestic water heating systems, and (2) to establish appropriate modeling and testing criteria for evaluating the performance of systems using this type of heat exchanger. The tasks for the project are as follows: (1) Develop a model of the thermal performance of thermosyphon heat exchangers in solar water heating applications. A test protocol will be developed which minimizes the number of tests required to adequately account for mixed convection effects. The TRNSYS component model will be fully integrated in a system component model and will use data acquired with the specified test protocol. (2) Conduct a fundamental study to establish friction and heat transfer correlations for conditions and geometries typical of thermosyphon heat exchangers in solar systems. Data will be obtained as a function of a buoyancy parameter based on Grashof and Reynolds numbers. The experimental domain will encompass the ranges expected in solar water heating systems.

  11. Natural convection heat exchangers for solar water heating systems. Technical progress report, December 31, 1995--January 31, 1996

    SciTech Connect

    Davidson, J.H.

    1998-06-01

    The goals of this project are: (1) to develop guidelines for the design and use of thermosyphon side-arm heat exchangers in solar domestic water heating systems, and (2) to establish appropriate modeling and testing criteria for evaluating the performance of systems using this type of heat exchanger. The tasks for the project are as follows: (1) Develop a model of the thermal performance of thermosyphon heat exchangers in solar water heating applications. A test protocol will be developed which minimizes the number of tests required to adequately account for mixed convection effects. The TRNSYS component model will be fully integrated in a system component model and will use data acquired with the specified test protocol. (2) Conduct a fundamental study to establish friction and heat transfer correlations for conditions and geometries typical of thermosyphon heat exchangers in solar systems. Data will be obtained as a function of a buoyancy parameter based on Grashof and Reynolds numbers. The experimental domain will encompass the ranges expected in solar water heating systems.

  12. Study and development of a cryogenic heat exchanger for life support systems

    NASA Technical Reports Server (NTRS)

    Soliman, M. M.

    1973-01-01

    A prototype cryogenic heat exchanger for removal of waste heat from a spacecraft environmental control life support system was developed. The heat exchanger uses the heat sink capabilities of the cryogenic propellants and, hence, can operate over all mission phases from prelaunch to orbit, to post landing, with quiescent periods during orbit. A survey of candidate warm fluids resulted in the selection of E-2, a fluorocarbon compound, because of its low freezing point and high boiling point. The final design and testing of the heat exchanger was carried out, however, using Freon-21, which is similar to E-2 except for its low boiling point. This change was motivated by the desire for cost effectiveness of the experimental program. The transient performance of the heat exchanger was demonstrated by an analog simulation of the heat sink system. Under the realistic transient heat load conditions (20 sec ramp from minimum to maximum Freon-21 inlet temperature), the control system was able to maintain the warm fluid outlet temperature within + or - 3 F. For a 20-sec ramp from 0 F to -400 F in the hydrogen inlet temperature, at maximum heat load, the warm fluid outlet temperature was maintained within + or - 7 F.

  13. Microscale Regenerative Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

    2006-01-01

    The device described herein is designed primarily for use as a regenerative heat exchanger in a miniature Stirling engine or Stirling-cycle heat pump. A regenerative heat exchanger (sometimes called, simply, a "regenerator" in the Stirling-engine art) is basically a thermal capacitor: Its role in the Stirling cycle is to alternately accept heat from, then deliver heat to, an oscillating flow of a working fluid between compression and expansion volumes, without introducing an excessive pressure drop. These volumes are at different temperatures, and conduction of heat between these volumes is undesirable because it reduces the energy-conversion efficiency of the Stirling cycle.

  14. Heat and mass exchanger

    DOEpatents

    Lowenstein, Andrew; Sibilia, Marc J.; Miller, Jeffrey A.; Tonon, Thomas

    2007-09-18

    A mass and heat exchanger includes at least one first substrate with a surface for supporting a continuous flow of a liquid thereon that either absorbs, desorbs, evaporates or condenses one or more gaseous species from or to a surrounding gas; and at least one second substrate operatively associated with the first substrate. The second substrate includes a surface for supporting the continuous flow of the liquid thereon and is adapted to carry a heat exchange fluid therethrough, wherein heat transfer occurs between the liquid and the heat exchange fluid.

  15. Thermoelectric heat exchange element

    DOEpatents

    Callas, James J.; Taher, Mahmoud A.

    2007-08-14

    A thermoelectric heat exchange module includes a first substrate including a heat receptive side and a heat donative side and a series of undulatory pleats. The module may also include a thermoelectric material layer having a ZT value of 1.0 or more disposed on at least one of the heat receptive side and the heat donative side, and an electrical contact may be in electrical communication with the thermoelectric material layer.

  16. Active heat exchange system development for latent heat thermal energy storage

    NASA Astrophysics Data System (ADS)

    Lefrois, R. T.

    1980-03-01

    Alternative mechanizations of active heat exchange concepts were analyzed for use with heat of fusion Phase Change Materials (PCM's) in the temperature range of 250 C to 350 C for solar and conventional power plant applications. Over 24 heat exchange concepts were reviewed, and eight were selected for detailed assessment. Two candidates were chosen for small-scale experimentation: a coated tube and shell that exchanger, and a direct contact reflux boiler. A dilute eutectic mixture of sodium nitrate and sodium hydroxide was selected as the PCM from over fifty inorganic salt mixtures investigated. Preliminary experiments with various tube coatings indicated that a nickel or chrome plating of Teflon or Ryton coating had promise of being successful. An electroless nickel plating was selected for further testing. A series of tests with nickel-plated heat transfer tubes showed that the solidifying sodium nitrate adhered to the tubes and the experiment failed to meet the required discharge heat transfer rate of 10 kW(t). Testing of the reflux boiler is under way.

  17. Active heat exchange system development for latent heat thermal energy storage

    NASA Technical Reports Server (NTRS)

    Lefrois, R. T.

    1980-01-01

    Alternative mechanizations of active heat exchange concepts were analyzed for use with heat of fusion Phase Change Materials (PCM's) in the temperature range of 250 C to 350 C for solar and conventional power plant applications. Over 24 heat exchange concepts were reviewed, and eight were selected for detailed assessment. Two candidates were chosen for small-scale experimentation: a coated tube and shell that exchanger, and a direct contact reflux boiler. A dilute eutectic mixture of sodium nitrate and sodium hydroxide was selected as the PCM from over fifty inorganic salt mixtures investigated. Preliminary experiments with various tube coatings indicated that a nickel or chrome plating of Teflon or Ryton coating had promise of being successful. An electroless nickel plating was selected for further testing. A series of tests with nickel-plated heat transfer tubes showed that the solidifying sodium nitrate adhered to the tubes and the experiment failed to meet the required discharge heat transfer rate of 10 kW(t). Testing of the reflux boiler is under way.

  18. Experiments and Simulations on a Heat Exchanger of an Automotive Exhaust Thermoelectric Generation System Under Coupling Conditions

    NASA Astrophysics Data System (ADS)

    Liu, X.; Yu, C. G.; Chen, S.; Wang, Y. P.; Su, C. Q.

    2014-06-01

    The present experimental and computational study investigates an exhaust gas waste heat recovery system for vehicles, using thermoelectric modules and a heat exchanger to produce electric power. It proposes a new plane heat exchanger of a thermoelectric generation (TEG) system, producing electricity from a limited hot surface area. To investigate the new plane heat exchanger, we make a coupling condition of heat-flow and flow-solid coupling analysis on it to obtain the temperature, heat, and pressure field of the heat exchanger, and compared it with the old heat exchanger. These fields couple together to solve the multi-field coupling of the flow, solid, and heat, and then the simulation result is compared with the test bench experiment of TEG, providing a theoretical and experimental basis for the present exhaust gas waste heat recovery system.

  19. A corrosive resistant heat exchanger

    DOEpatents

    Richlen, S.L.

    1987-08-10

    A corrosive and erosive resistant heat exchanger which recovers heat from a contaminated heat stream. The heat exchanger utilizes a boundary layer of innocuous gas, which is continuously replenished, to protect the heat exchanger surface from the hot contaminated gas. The innocuous gas is pumped through ducts or perforations in the heat exchanger wall. Heat from the heat stream is transferred by radiation to the heat exchanger wall. Heat is removed from the outer heat exchanger wall by a heat recovery medium. 3 figs., 3 tabs.

  20. Active heat exchange system development for latent heat thermal energy storage

    NASA Technical Reports Server (NTRS)

    Alario, J.; Kosson, R.; Haslett, R.

    1980-01-01

    Various active heat exchange concepts were identified from among three generic categories: scrapers, agitators/vibrators and slurries. The more practical ones were given a more detailed technical evaluation and an economic comparison with a passive tube-shell design for a reference application (300 MW sub t storage for 6 hours). Two concepts were selected for hardware development: (1) a direct contact heat exchanger in which molten salt droplets are injected into a cooler counterflowing stream of liquid metal carrier fluid, and (2) a rotating drum scraper in which molten salt is sprayed onto the circumference of a rotating drum, which contains the fluid salt is sprayed onto the circumference of a rotating drum, which contains the fluid heat sink in an internal annulus near the surface. A fixed scraper blade removes the solidified salt from the surface which was nickel plated to decrease adhesion forces. In addition to improving performance by providing a nearly constant transfer rate during discharge, these active heat exchanger concepts were estimated to cost at least 25% less than the passive tube-shell design.

  1. Stacked Micro Heat Exchange System for Optimized Thermal Coupling of MicroTEGs

    NASA Astrophysics Data System (ADS)

    Wojtas, N.; Grab, M.; Glatz, W.; Hierold, C.

    2013-07-01

    This study presents modeling and experimental results of micro thermoelectric generators (μTEGs) integrated into a multilayer micro heat exchange system. The multilayer configuration benefits from low heat transfer resistances at small fluid flow rates and at the same time from low required pumping powers. The compact stacked power device allows for high net output power per volume, and therefore a reduction in size, weight, and cost compared with conventional large-scale heat exchangers. The influence of the boundary conditions and the system design parameters on the net output power of the micro heat exchange system was investigated by simulation. The theoretical results showed a major impact of the microchannel dimensions and the μTEG thickness on the overall output performance of the system. By adapting the applied fluid flow rate, the system's net power output can be maximized for varying operating temperatures. Experimental measurements of the cross-flow micro heat exchange system were in good agreement with the performed simulations. A net μTEG output power of 62.9 mW/cm2 was measured for a double-layer system at an applied water inlet temperature difference of 60 K with a Bi2Te3 μTEG ( ZT of 0.12), resulting in a net volumetric efficiency factor of 37.2 W/m3/K2.

  2. Investigation of heat exchangers for energy conversion systems of megawatt-class space power plants

    NASA Astrophysics Data System (ADS)

    Ilmov, D. N.; Mamontov, Yu. N.; Skorohodov, A. S.; Smolyarov, V. A.; Filatov, N. I.

    2016-01-01

    The specifics of operation (high temperatures in excess of 1000 K and large pressure drops of several megapascals between "hot" and "cold" coolant paths) of heat exchangers in the closed circuit of a gasturbine power converter operating in accordance with the Brayton cycle with internal heat recovery are analyzed in the context of construction of space propulsion systems. The design of a heat-exchange matrix made from doubly convex stamped plates with a specific surface relief is proposed. This design offers the opportunity to construct heat exchangers with the required parameters (strength, rigidity, weight, and dimensions) for the given operating conditions. The diagram of the working area of a test bench is presented, and the experimental techniques are outlined. The results of experimental studies of heat exchange and flow regimes in the models of heat exchangers with matrices containing 50 and 300 plates for two pairs of coolants (gas-gas and gas-liquid) are detailed. A criterion equation for the Nusselt number in the range of Reynolds numbers from 200 to 20 000 is proposed. The coefficients of hydraulic resistance for each coolant path are determined as functions of the Reynolds number. It is noted that the pressure in the water path in the "gas-liquid" series of experiments remained almost constant. This suggests that no well-developed processes of vaporization occurred within this heat-exchange matrix design even when the temperature drop between gas and water was as large as tens or hundreds of degrees. The obtained results allow one to design flight heat exchangers for various space power plants.

  3. Greywater heat exchanger

    SciTech Connect

    Holmberg, D.

    1983-11-21

    A kilowatt meter and water meter were installed to monitor pregreywater usage. The design considerations, the heat exchanger construction and installation, and the monitoring of usage levels are described.

  4. IMECE2006-14594 Microchannel and Minichannel Heat Exchangers in Advanced Energy Recovery and Conversion Systems

    SciTech Connect

    Hendricks, Terry J

    2006-05-31

    Energy recovery is gaining importance in various industrial process applications because of rising energy costs and geopolitical uncertainties impacting basic energy supplies. Various advanced energy recovery / conversion technologies will require high-performance heat transfer characteristics typical of micro- and mini-channel heat exchangers to achieve energy recovery performance targets and requirements. Initial engineering scoping studies have focused on advanced thermoelectric generator (TEG) systems assuming exhaust gas temperatures of 1033 K (1400 °F) and ambient environment temperatures of 300 K. The engineering analysis used a coupled, integrated thermoelectric (TE) system analysis accounting for the heat exchange / heat transfer performance at both the hot and cold sides and optimum TE device performance to properly predict the power output potential, resulting temperatures and temperature differentials, TEG design and interface requirements, and thermal characteristics across a wide spectrum of potential operating temperature conditions. Modular TEG’s capturing about 5% of typical glass process exhaust flows appear to have potential power outputs of 4 – 6 kW using advanced TE materials. Hot-side & cold-side heat exchange requirements were quantified and performance metrics evaluated to enable effective implementation of advanced TEG systems in industrial process energy recovery. Hot side heat transfer requirements create serious engineering, and possibly scientific, challenges to enabling energy conversion systems, including TEG’s, in industrial process energy recovery. Future advanced heat transfer R&D is necessary and should occur in parallel with on-going advanced TE materials and systems R&D.

  5. Microtube Strip Heat Exchanger

    SciTech Connect

    Doty, F.D.

    1990-12-27

    Doty Scientific (DSI) believes their Microtube-Strip Heat Exchanger will contribute significantly to (a) the closed Brayton cycles being pursued at MIT, NASA, and elsewhere; (b) reverse Brayton cycle cryocoolers, currently being investigated by NASA for space missions, being applied to MRI superconducting magnets; and (c) high-efficiency cryogenic gas separation schemes for CO{sub 2} removal from exhaust stacks. The goal of this current study is to show the potential for substantial progress in high-effectiveness, low-cost, gas-to-gas heat exchangers for diverse applications at temperatures from below 100 K to above 1000 K. To date, the highest effectiveness measured is about 98%, and relative pressure drops below 0.1% with a specific conductance of about 45 W/kgK are reported. During the pre-award period DSI built and tested a 3-module heat exchanger bank using 103-tube microtube strip (MTS) modules. To add to their analytical capabilities, DSI has acquired computational fluid dynamics (CFD) software. This report describes the pre-award work and the status of the ten tasks of the current project, which are: analyze flow distribution and thermal stresses within individual modules; design a heat exchanger bank of ten modules with 400 microtube per module; obtain production quality tubestrip die and AISI 304 tubestrips; obtain production quality microtubing; construct revised MTS heat exchanger; construct dies and fixtures for prototype heat exchanger; construct 100 MTS modules; assemble 8-10 prototype MTS heat exchangers; test prototype MTS heat exchanger; and verify test through independent means. 7 refs., 9 figs. 1 tab. (CK)

  6. Heat Exchanger Design Options and Tritium Transport Study for the VHTR System

    SciTech Connect

    Chang H. Oh; Eung S. Kim

    2008-09-01

    This report presents the results of a study conducted to consider heat exchanger options and tritium transport in a very high temperature reactor (VHTR) system for the Next Generation Nuclear Plant Project. The heat exchanger options include types, arrangements, channel patterns in printed circuit heat exchangers (PCHE), coolant flow direction, and pipe configuration in shell-and-tube designs. Study considerations include: three types of heat exchanger designs (PCHE, shell-and-tube, and helical coil); single- and two-stage unit arrangements; counter-current and cross flow configurations; and straight pipes and U-tube designs in shell-and-tube type heat exchangers. Thermal designs and simple stress analyses were performed to estimate the heat exchanger options, and the Finite Element Method was applied for more detailed calculations, especially for PCHE designs. Results of the options study show that the PCHE design has the smallest volume and heat transfer area, resulting in the least tritium permeation and greatest cost savings. It is theoretically the most reliable mechanically, leading to a longer lifetime. The two-stage heat exchanger arrangement appears to be safer and more cost effective. The recommended separation temperature between first and second stages in a serial configuration is 800oC, at which the high temperature unit is about one-half the size of the total heat exchanger core volume. Based on simplified stress analyses, the high temperature unit will need to be replaced two or three times during the plant’s lifetime. Stress analysis results recommend the off-set channel pattern configuration for the PCHE because stress reduction was estimated at up to 50% in this configuration, resulting in a longer lifetime. The tritium transport study resulted in the development of a tritium behavior analysis code using the MATLAB Simulink code. In parallel, the THYTAN code, previously performed by Ohashi and Sherman (2007) on the Peach Bottom data, was revived

  7. Radial flow heat exchanger

    DOEpatents

    Valenzuela, Javier

    2001-01-01

    A radial flow heat exchanger (20) having a plurality of first passages (24) for transporting a first fluid (25) and a plurality of second passages (26) for transporting a second fluid (27). The first and second passages are arranged in stacked, alternating relationship, are separated from one another by relatively thin plates (30) and (32), and surround a central axis (22). The thickness of the first and second passages are selected so that the first and second fluids, respectively, are transported with laminar flow through the passages. To enhance thermal energy transfer between first and second passages, the latter are arranged so each first passage is in thermal communication with an associated second passage along substantially its entire length, and vice versa with respect to the second passages. The heat exchangers may be stacked to achieve a modular heat exchange assembly (300). Certain heat exchangers in the assembly may be designed slightly differently than other heat exchangers to address changes in fluid properties during transport through the heat exchanger, so as to enhance overall thermal effectiveness of the assembly.

  8. HEAT TRANSFER ANALYSIS FOR ION-EXCHANGE COLUMN SYSTEM

    SciTech Connect

    Lee, S.; King, W.

    2011-05-23

    Models have been developed to simulate the thermal characteristics of Crystalline Silicotitanate (CST) ion exchange media fully loaded with radioactive cesium in a column configuration and distributed within a waste storage tank. This work was conducted to support the Small Column Ion Exchange (SCIX) program which is focused on processing dissolved, high-sodium salt waste for the removal of specific radionuclides (including Cs-137, Sr-90, and actinides) within a High Level Waste (HLW) storage tank at the Savannah River Site. The SCIX design includes CST columns inserted and supported in the tank top risers for cesium removal. Temperature distributions and maximum temperatures across the column were calculated with a focus on process upset conditions. A two-dimensional computational modeling approach for the in-column ion-exchange domain was taken to include conservative, bounding estimates for key parameters such that the results would provide the maximum centerline temperatures achievable under the design configurations using a feed composition known to promote high cesium loading on CST. The current full-scale design for the CST column includes one central cooling pipe and four outer cooling tubes. Most calculations assumed that the fluid within the column was stagnant (i.e. no buoyancy-induced flow) for a conservative estimate. A primary objective of these calculations was to estimate temperature distributions across packed CST beds immersed in waste supernate or filled with dry air under various accident scenarios. Accident scenarios evaluated included loss of salt solution flow through the bed, inadvertent column drainage, and loss of active cooling in the column. The modeling results demonstrate that the baseline design using one central and four outer cooling tubes provides a highly efficient cooling mechanism for reducing the maximum column temperature.

  9. New heat exchanger concept for high-power diode laser systems

    NASA Astrophysics Data System (ADS)

    Bonati, Guido; Hennig, Petra; Lorenzen, Dirk; Roellig, Ullrich; Schulz-Harder, Juergen; Exel, K.; Schmidt, Karsten; Meier, A.

    2003-03-01

    In order to achieve a thermally stable diode laser system based on high power diode laser bars, micro channel heat sinks are used to face the dissipated power with a density of 106 W/m2. Passively cooled diode lasers are either lower in power or facing higher junction temperatures. As a matter of principle the cooling with micro channel heat sinks requires a sealing between the heat sink itself and the system around. The leakage of this sealing, normally achieved by O-rings, can be reduced but never avoided. Sensible systems and extreme lifetime requirements, like in the telecom applications, already require passively cooled diode lasers with no water in the inner system boundaries. To achieve a minimized temperature shift in the junction, we developed a new copper based heat sink, spreading the dissipated heat in an optimised manner. Based on this, our further research shows that the higher temperature shift in a passive submount compared with active ones can be tolerated for a system, if the heat resistance to the external water heat exchanger is minimized. For applications either with or without the requirement of a thermo electric cooling element (TEC), we developed a technical solution for a heat exchanger, to keep water out of the inner system boundaries. The thermal resistance is low enough to run up to 12 passively cooled diode lasers on an regular ambient temperature and a minimum of junction temperature mismatch.

  10. Performance enhancement of an experimental air conditioning system by using TiO2/methanol nanofluid in heat pipe heat exchangers

    NASA Astrophysics Data System (ADS)

    Monirimanesh, Negin; Nowee, S. Mostafa; Khayyami, Shideh; Abrishamchi, Iman

    2016-05-01

    The effect of using nanofluid in thermosyphon-type heat pipe heat exchangers on energy conservation of an air-conditioning system was sought in this study. Innovatively, two heat exchangers in-series were deployed using TiO2/methanol nanofluids with 0-4 wt% concentrations as working fluids. The impacts of temperature and relative humidity on the effectiveness of 2 and 4-row heat exchangers were analyzed experimentally and more that 40 % energy saving was obtained.

  11. Active heat exchange system development for latent heat thermal energy storage

    NASA Astrophysics Data System (ADS)

    Alario, J.; Haslett, R.

    1980-03-01

    Various active heat exchange concepts were identified from among three generic categories: scrapers, agitators/vibrators and slurries. The more practical ones were given a more detailed technical evaluation and an economic comparison with a passive tube-shell design for a reference application. Two concepts selected for hardware development are a direct contact heat exchanger in which molten salt droplets are injected into a cooler counterflowing stream of liquid metal carrier fluid, and a rotating drum scraper in which molten salt is sprayed onto the circumference of a rotating drum, which contains the fluid heat sink in an internal annulus near the surface. A fixed scraper blade removes the solidified salt from the surface which has been nickel plated to decrease adhesion forces. Suitable phase change material (PCM) storage media with melting points in the temperature range of interest (250 C to 400 C) were investigated. The specific salt recommended for laboratory tests was a chloride eutectic (20.5KCl-24/5 NaCl-55.0MgCl 2% by wt.), with a nominal melting point of 385 C.

  12. Active heat exchange system development for latent heat thermal energy storage

    NASA Technical Reports Server (NTRS)

    Alario, J.; Haslett, R.

    1980-01-01

    Various active heat exchange concepts were identified from among three generic categories: scrapers, agitators/vibrators and slurries. The more practical ones were given a more detailed technical evaluation and an economic comparison with a passive tube-shell design for a reference application. Two concepts selected for hardware development are a direct contact heat exchanger in which molten salt droplets are injected into a cooler counterflowing stream of liquid metal carrier fluid, and a rotating drum scraper in which molten salt is sprayed onto the circumference of a rotating drum, which contains the fluid heat sink in an internal annulus near the surface. A fixed scraper blade removes the solidified salt from the surface which has been nickel plated to decrease adhesion forces. Suitable phase change material (PCM) storage media with melting points in the temperature range of interest (250 C to 400 C) were investigated. The specific salt recommended for laboratory tests was a chloride eutectic (20.5KCl-24/5 NaCl-55.0MgCl 2% by wt.), with a nominal melting point of 385 C.

  13. 40 CFR Table 8 to Subpart Vvvvvv... - Emission Limits and Compliance Requirements for Heat Exchange Systems

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... Requirements for Heat Exchange Systems 8 Table 8 to Subpart VVVVVV of Part 63 Protection of Environment... Pollutants for Chemical Manufacturing Area Sources Pt. 63, Subpt. VVVVVV, Table 8 Table 8 to Subpart VVVVVV... next semi-annual periodic report required by § 63.152(c)” means the next semi-annual compliance...

  14. 40 CFR 63.8030 - What requirements apply to my heat exchange systems?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... apply to my heat exchange systems? (a) You must comply with the requirements specified in Table 6 to... § 63.10(b)(1). (e) The reference to the periodic report required by § 63.152(c) of subpart G of...

  15. Chimney heat exchanger

    SciTech Connect

    Whiteley, I.C.

    1981-09-01

    A heat exchanger for installation on the top of a chimney of a building includes a housing having a lower end receiving the top of the chimney and an upper end with openings permitting the escape of effluent from the chimney and a heat exchanger assembly disposed in the housing including a central chamber and a spirally arranged duct network defining an effluent spiral path between the top of the chimney and the central chamber and a fresh air spiral path between an inlet disposed at the lower end of the housing and the central chamber, the effluent and fresh air spiral paths being in heat exchange relationship such that air passing through the fresh air spiral path is heated by hot effluent gases passing upward through the chimney and the effluent spiral path for use in heating the building. A pollution trap can be disposed in the central chamber of the heat exchanger assembly for removing pollutants from the effluent, the pollution trap including a rotating cage carrying pumice stones for absorbing pollutants from the effluent with the surface of the pumice gradually ground off to reveal fresh stone as the cage rotates.

  16. Microgravity condensing heat exchanger

    NASA Technical Reports Server (NTRS)

    Thomas, Christopher M. (Inventor); Ma, Yonghui (Inventor); North, Andrew (Inventor); Weislogel, Mark M. (Inventor)

    2011-01-01

    A heat exchanger having a plurality of heat exchanging aluminum fins with hydrophilic condensing surfaces which are stacked and clamped between two cold plates. The cold plates are aligned radially along a plane extending through the axis of a cylindrical duct and hold the stacked and clamped portions of the heat exchanging fins along the axis of the cylindrical duct. The fins extend outwardly from the clamped portions along approximately radial planes. The spacing between fins is symmetric about the cold plates, and are somewhat more closely spaced as the angle they make with the cold plates approaches 90.degree.. Passageways extend through the fins between vertex spaces which provide capillary storage and communicate with passageways formed in the stacked and clamped portions of the fins, which communicate with water drains connected to a pump externally to the duct. Water with no entrained air is drawn from the capillary spaces.

  17. Modular heat exchanger

    DOEpatents

    Culver, Donald W.

    1978-01-01

    A heat exchanger for use in nuclear reactors includes a heat exchange tube bundle formed from similar modules each having a hexagonal shroud containing a large number of thermally conductive tubes which are connected with inlet and outlet headers at opposite ends of each module, the respective headers being adapted for interconnection with suitable inlet and outlet manifold means. In order to adapt the heat exchanger for operation in a high temperature and high pressure environment and to provide access to all tube ports at opposite ends of the tube bundle, a spherical tube sheet is arranged in sealed relation across the chamber with an elongated duct extending outwardly therefrom to provide manifold means for interconnection with the opposite end of the tube bundle.

  18. Heat exchanger panel

    NASA Technical Reports Server (NTRS)

    Warburton, Robert E. (Inventor); Cuva, William J. (Inventor)

    2005-01-01

    The present invention relates to a heat exchanger panel which has broad utility in high temperature environments. The heat exchanger panel has a first panel, a second panel, and at least one fluid containment device positioned intermediate the first and second panels. At least one of the first panel and the second panel have at least one feature on an interior surface to accommodate the at least one fluid containment device. In a preferred embodiment, each of the first and second panels is formed from a high conductivity, high temperature composite material. Also, in a preferred embodiment, the first and second panels are joined together by one or more composite fasteners.

  19. Microtube strip heat exchanger

    SciTech Connect

    Doty, F.D.

    1991-10-16

    This progress report is for the September--October 1991 quarter. We have demonstrated feasibility of higher specific conductance by a factor of five than any other work in high-temperature gas-to-gas exchangers. These laminar-flow, microtube exchangers exhibit extremely low pressure drop compared to alternative compact designs under similar conditions because of their much shorter flow length and larger total flow area for lower flow velocities. The design appears to be amenable to mass production techniques, but considerable process development remains. The reduction in materials usage and the improved heat exchanger performance promise to be of enormous significance in advanced engine designs and in cryogenics.

  20. Heat exchange apparatus

    DOEpatents

    Degtiarenko, Pavel V.

    2003-08-12

    A heat exchange apparatus comprising a coolant conduit or heat sink having attached to its surface a first radial array of spaced-apart parallel plate fins or needles and a second radial array of spaced-apart parallel plate fins or needles thermally coupled to a body to be cooled and meshed with, but not contacting the first radial array of spaced-apart parallel plate fins or needles.

  1. Heat Exchange, Additive Manufacturing, and Neutron Imaging

    SciTech Connect

    Geoghegan, Patrick

    2015-02-23

    Researchers at the Oak Ridge National Laboratory have captured undistorted snapshots of refrigerants flowing through small heat exchangers, helping them to better understand heat transfer in heating, cooling and ventilation systems.

  2. Heat pump system

    DOEpatents

    Swenson, Paul F.; Moore, Paul B.

    1979-01-01

    An air heating and cooling system for a building includes an expansion-type refrigeration circuit and a heat engine. The refrigeration circuit includes two heat exchangers, one of which is communicated with a source of indoor air from the building and the other of which is communicated with a source of air from outside the building. The heat engine includes a heat rejection circuit having a source of rejected heat and a primary heat exchanger connected to the source of rejected heat. The heat rejection circuit also includes an evaporator in heat exchange relation with the primary heat exchanger, a heat engine indoor heat exchanger, and a heat engine outdoor heat exchanger. The indoor heat exchangers are disposed in series air flow relationship, with the heat engine indoor heat exchanger being disposed downstream from the refrigeration circuit indoor heat exchanger. The outdoor heat exchangers are also disposed in series air flow relationship, with the heat engine outdoor heat exchanger disposed downstream from the refrigeration circuit outdoor heat exchanger. A common fluid is used in both of the indoor heat exchangers and in both of the outdoor heat exchangers. In a first embodiment, the heat engine is a Rankine cycle engine. In a second embodiment, the heat engine is a non-Rankine cycle engine.

  3. Heat pump system

    DOEpatents

    Swenson, Paul F.; Moore, Paul B.

    1982-01-01

    An air heating and cooling system for a building includes an expansion-type refrigeration circuit and a heat engine. The refrigeration circuit includes two heat exchangers, one of which is communicated with a source of indoor air from the building and the other of which is communicated with a source of air from outside the building. The heat engine includes a heat rejection circuit having a source of rejected heat and a primary heat exchanger connected to the source of rejected heat. The heat rejection circuit also includes an evaporator in heat exchange relation with the primary heat exchanger, a heat engine indoor heat exchanger, and a heat engine outdoor heat exchanger. The indoor heat exchangers are disposed in series air flow relationship, with the heat engine indoor heat exchanger being disposed downstream from the refrigeration circuit indoor heat exchanger. The outdoor heat exchangers are also disposed in series air flow relationship, with the heat engine outdoor heat exchanger disposed downstream from the refrigeration circuit outdoor heat exchanger. A common fluid is used in both of the indoor heat exchanges and in both of the outdoor heat exchangers. In a first embodiment, the heat engine is a Rankine cycle engine. In a second embodiment, the heat engine is a non-Rankine cycle engine.

  4. Two-Phase Cryogenic Heat Exchanger for the Thermodynamic Vent System

    NASA Technical Reports Server (NTRS)

    Christie, Robert J.

    2011-01-01

    A two-phase cryogenic heat exchanger for a thermodynamic vent system was designed and analyzed, and the predicted performance was compared with test results. A method for determining the required size of the Joule-Thomson device was also developed. Numerous sensitivity studies were performed to show that the design was robust and possessed a comfortable capacity margin. The comparison with the test results showed very similar heat extraction performance for similar inlet conditions. It was also shown that estimates for Joule- Thomson device flow rates and exit quality can vary significantly and these need to be accommodated for with a robust system design.

  5. Earth-air heat exchanger

    SciTech Connect

    Kammel, D.W.

    1985-01-01

    Optimizing the thermal environment of a livestock building is beneficial to the growth and production of the animal. Minimizing temperature extremes of inlet ventilation air to the livestock building by passing the air through underground ducts would accomplish this goal. Providing this optimum environment by reducing heating and cooling loads would reduce energy costs and increase profits for the producer. The heat transfer in an earth-air heat exchanger was studied in two phases to develop design criteria for these systems. The experimental phase consisted of an earth-air exchanger installation from which data were collected during hot weather (cooling effect), cold weather (heating effect), and mild weather performances. The analytical phase developed a finite element program for simulating the earth-air heat exchanger and studying the effects of important parameters on the heat transfer rate and the air temperature. Results of the first phase were used to verify the computer model. Design criteria for the earth-air heat exchanger were determined based on the information obtained in the two phases of this study.

  6. Natural convection heat exchangers for solar water heating systems. Technical progress report, May 15, 1996--July 14, 1996

    SciTech Connect

    Davidson, J.H.

    1998-06-01

    This progress report very briefly summarizes study results and includes an experimental plan developed for the fundamental study of heat transfer in thermosyphon side-arm heat exchangers. The study will investigate the influence of the Reynolds and Grashof numbers on the thermosyphon flow side of the heat exchanger, and the influence of the flow rate on the forced flow side of the heat exchanger. Detailed temperature, flow rate, and pressure data will be obtained for four, seven, and nine tube-in-shell heat exchanger designs. Correlations will be developed for the heat transfer and friction coefficients, and a semi-empirical model will be developed to predict the performance of thermosyphon heat exchangers in solar water heaters.

  7. Absorption heat pump system

    DOEpatents

    Grossman, G.

    1982-06-16

    The efficiency of an absorption heat pump system is improved by conducting liquid from a second stage evaporator thereof to an auxiliary heat exchanger positioned downstream of a primary heat exchanger in the desorber of the system.

  8. Absorption heat pump system

    DOEpatents

    Grossman, Gershon

    1984-01-01

    The efficiency of an absorption heat pump system is improved by conducting liquid from a second stage evaporator thereof to an auxiliary heat exchanger positioned downstream of a primary heat exchanger in the desorber of the system.

  9. Fault diagnosis for the heat exchanger of the aircraft environmental control system based on the strong tracking filter.

    PubMed

    Ma, Jian; Lu, Chen; Liu, Hongmei

    2015-01-01

    The aircraft environmental control system (ECS) is a critical aircraft system, which provides the appropriate environmental conditions to ensure the safe transport of air passengers and equipment. The functionality and reliability of ECS have received increasing attention in recent years. The heat exchanger is a particularly significant component of the ECS, because its failure decreases the system's efficiency, which can lead to catastrophic consequences. Fault diagnosis of the heat exchanger is necessary to prevent risks. However, two problems hinder the implementation of the heat exchanger fault diagnosis in practice. First, the actual measured parameter of the heat exchanger cannot effectively reflect the fault occurrence, whereas the heat exchanger faults are usually depicted by utilizing the corresponding fault-related state parameters that cannot be measured directly. Second, both the traditional Extended Kalman Filter (EKF) and the EKF-based Double Model Filter have certain disadvantages, such as sensitivity to modeling errors and difficulties in selection of initialization values. To solve the aforementioned problems, this paper presents a fault-related parameter adaptive estimation method based on strong tracking filter (STF) and Modified Bayes classification algorithm for fault detection and failure mode classification of the heat exchanger, respectively. Heat exchanger fault simulation is conducted to generate fault data, through which the proposed methods are validated. The results demonstrate that the proposed methods are capable of providing accurate, stable, and rapid fault diagnosis of the heat exchanger.

  10. Fault diagnosis for the heat exchanger of the aircraft environmental control system based on the strong tracking filter.

    PubMed

    Ma, Jian; Lu, Chen; Liu, Hongmei

    2015-01-01

    The aircraft environmental control system (ECS) is a critical aircraft system, which provides the appropriate environmental conditions to ensure the safe transport of air passengers and equipment. The functionality and reliability of ECS have received increasing attention in recent years. The heat exchanger is a particularly significant component of the ECS, because its failure decreases the system's efficiency, which can lead to catastrophic consequences. Fault diagnosis of the heat exchanger is necessary to prevent risks. However, two problems hinder the implementation of the heat exchanger fault diagnosis in practice. First, the actual measured parameter of the heat exchanger cannot effectively reflect the fault occurrence, whereas the heat exchanger faults are usually depicted by utilizing the corresponding fault-related state parameters that cannot be measured directly. Second, both the traditional Extended Kalman Filter (EKF) and the EKF-based Double Model Filter have certain disadvantages, such as sensitivity to modeling errors and difficulties in selection of initialization values. To solve the aforementioned problems, this paper presents a fault-related parameter adaptive estimation method based on strong tracking filter (STF) and Modified Bayes classification algorithm for fault detection and failure mode classification of the heat exchanger, respectively. Heat exchanger fault simulation is conducted to generate fault data, through which the proposed methods are validated. The results demonstrate that the proposed methods are capable of providing accurate, stable, and rapid fault diagnosis of the heat exchanger. PMID:25823010

  11. Impact factors on the long-term sustainability of Borehole Heat Exchanger coupled Ground Source Heat Pump System

    NASA Astrophysics Data System (ADS)

    Shao, Haibing; Hein, Philipp; Görke, Uwe-Jens; Bucher, Anke; Kolditz, Olaf

    2016-04-01

    In recent years, Ground Source Heat Pump System (GSHPS) has been recognized as an efficient technology to utilize shallow geothermal energy. Along with its wide application, some GSHPS are experiencing a gradual decrease in Borehole Heat Exchanger (BHE) outflow temperatures and thus have to be turned off after couple of years' operation. A comprehensive numerical investigation was then performed to model the flow and heat transport processes in and around the BHE, together with the dynamic change of heat pump efficiency. The model parameters were based on the soil temperature and surface weather condition in the Leipzig area. Different scenarios were modelled for a service life of 30 years, to reveal the evolution of BHE outflow and surrounding soil temperatures. It is found that lateral groundwater flow and using BHE for cooling will be beneficial to the energy recovery, along with the efficiency improvement of the heat pump. In comparison to other factors, the soil heat capacity and thermal conductivity are considered to have minor impact on the long-term sustainability of the system. Furthermore, the application of thermally enhanced grout material will improve the sustainability and efficiency. In contrast, it is very likely that undersized systems and improper grouting are the causes of strong system degradation.

  12. Heat exchanger-accumulator

    DOEpatents

    Ecker, Amir L.

    1980-01-01

    What is disclosed is a heat exchanger-accumulator for vaporizing a refrigerant or the like, characterized by an upright pressure vessel having a top, bottom and side walls; an inlet conduit eccentrically and sealingly penetrating through the top; a tubular overflow chamber disposed within the vessel and sealingly connected with the bottom so as to define an annular outer volumetric chamber for receiving refrigerant; a heat transfer coil disposed in the outer volumetric chamber for vaporizing the liquid refrigerant that accumulates there; the heat transfer coil defining a passageway for circulating an externally supplied heat exchange fluid; transferring heat efficiently from the fluid; and freely allowing vaporized refrigerant to escape upwardly from the liquid refrigerant; and a refrigerant discharge conduit penetrating sealingly through the top and traversing substantially the length of the pressurized vessel downwardly and upwardly such that its inlet is near the top of the pressurized vessel so as to provide a means for transporting refrigerant vapor from the vessel. The refrigerant discharge conduit has metering orifices, or passageways, penetrating laterally through its walls near the bottom, communicating respectively interiorly and exteriorly of the overflow chamber for controllably carrying small amounts of liquid refrigerant and oil to the effluent stream of refrigerant gas.

  13. Thermal control of a lidar laser system using a non-conventional ram air heat exchanger

    NASA Technical Reports Server (NTRS)

    Killough, Brian D.; Alexander, William, Jr.; Swofford, Doyle P.

    1990-01-01

    This paper describes the analysis and performance testing of a uniquely designed external heat exchanger. The heat exchanger is attached externally to an aircraft and is used to cool a laser system within the fuselage. Estimates showed insufficient cooling capacity with a conventional staggered tube array in the limited space available. Thus, a non-conventional design wes developed with larger tube and fin area exposed to the ram air to increase the heat transfer performance. The basic design consists of 28 circular finned aluminum tubes arranged in two parallel banks. Wind tunnel tests were performed to simulate air and liquid flight conditions for the non-conventional parallel bank arrangement and the conventional staggered tube arrangement. Performance comparisons of each of the two designs are presented. Test results are used in a computer model of the heat exchanger to predict the operating performance for the entire flight profile. These analyses predict significantly improved performance over the conventional design and show adequate thermal control margins.

  14. Thermal control of a lidar laser system using a non-conventional ram air heat exchanger

    NASA Astrophysics Data System (ADS)

    Killough, Brian D.; Alexander, William, Jr.; Swofford, Doyle P.

    1990-10-01

    This paper describes the analysis and performance testing of a uniquely designed external heat exchanger. The heat exchanger is attached externally to an aircraft and is used to cool a laser system within the fuselage. Estimates showed insufficient cooling capacity with a conventional staggered tube array in the limited space available. Thus, a non-conventional design wes developed with larger tube and fin area exposed to the ram air to increase the heat transfer performance. The basic design consists of 28 circular finned aluminum tubes arranged in two parallel banks. Wind tunnel tests were performed to simulate air and liquid flight conditions for the non-conventional parallel bank arrangement and the conventional staggered tube arrangement. Performance comparisons of each of the two designs are presented. Test results are used in a computer model of the heat exchanger to predict the operating performance for the entire flight profile. These analyses predict significantly improved performance over the conventional design and show adequate thermal control margins.

  15. Heat exchanger tube mounts

    DOEpatents

    Wolowodiuk, W.; Anelli, J.; Dawson, B.E.

    1974-01-01

    A heat exchanger in which tubes are secured to a tube sheet by internal bore welding is described. The tubes may be moved into place in preparation for welding with comparatively little trouble. A number of segmented tube support plates are provided which allow a considerable portion of each of the tubes to be moved laterally after the end thereof has been positioned in preparation for internal bore welding to the tube sheet. (auth)

  16. Fault Diagnosis for the Heat Exchanger of the Aircraft Environmental Control System Based on the Strong Tracking Filter

    PubMed Central

    Ma, Jian; Lu, Chen; Liu, Hongmei

    2015-01-01

    The aircraft environmental control system (ECS) is a critical aircraft system, which provides the appropriate environmental conditions to ensure the safe transport of air passengers and equipment. The functionality and reliability of ECS have received increasing attention in recent years. The heat exchanger is a particularly significant component of the ECS, because its failure decreases the system’s efficiency, which can lead to catastrophic consequences. Fault diagnosis of the heat exchanger is necessary to prevent risks. However, two problems hinder the implementation of the heat exchanger fault diagnosis in practice. First, the actual measured parameter of the heat exchanger cannot effectively reflect the fault occurrence, whereas the heat exchanger faults are usually depicted by utilizing the corresponding fault-related state parameters that cannot be measured directly. Second, both the traditional Extended Kalman Filter (EKF) and the EKF-based Double Model Filter have certain disadvantages, such as sensitivity to modeling errors and difficulties in selection of initialization values. To solve the aforementioned problems, this paper presents a fault-related parameter adaptive estimation method based on strong tracking filter (STF) and Modified Bayes classification algorithm for fault detection and failure mode classification of the heat exchanger, respectively. Heat exchanger fault simulation is conducted to generate fault data, through which the proposed methods are validated. The results demonstrate that the proposed methods are capable of providing accurate, stable, and rapid fault diagnosis of the heat exchanger. PMID:25823010

  17. Liquid over-feeding refrigeration system and method with integrated accumulator-expander-heat exchanger

    DOEpatents

    Mei, V.C.; Chen, F.C.

    1997-04-22

    A refrigeration system is described having a vapor compression cycle utilizing a liquid over-feeding operation with an integrated accumulator-expander-heat exchanger. Hot, high-pressure liquid refrigerant from the condenser passes through one or more lengths of capillary tubing substantially immersed in a pool liquid refrigerant in the accumulator-expander-heat exchanger for simultaneously sub-cooling and expanding the liquid refrigerant while vaporizing liquid refrigerant from the pool for the return thereof to the compressor as saturated vapor. The sub-cooling of the expanded liquid provides for the flow of liquid refrigerant into the evaporator for liquid over-feeding the evaporator and thereby increasing the efficiency of the evaporation cycle. 4 figs.

  18. Liquid over-feeding refrigeration system and method with integrated accumulator-expander-heat exchanger

    DOEpatents

    Mei, Viung C.; Chen, Fang C.

    1997-01-01

    A refrigeration system having a vapor compression cycle utilizing a liquid over-feeding operation with an integrated accumulator-expander-heat exchanger. Hot, high-pressure liquid refrigerant from the condenser passes through one or more lengths of capillary tubing substantially immersed in a pool liquid refrigerant in the accumulator-expander-heat exchanger for simultaneously sub-cooling and expanding the liquid refrigerant while vaporizing liquid refrigerant from the pool for the return thereof to the compressor as saturated vapor. The sub-cooling of the expanded liquid provides for the flow of liquid refrigerant into the evaporator for liquid over-feeding the evaporator and thereby increasing the efficiency of the evaporation cycle.

  19. Liquid/liquid heat exchanger

    NASA Technical Reports Server (NTRS)

    Miller, C. G.

    1980-01-01

    Conceptual design for heat exchanger, utilizing two immiscible liquids with dissimilar specific gravities in direct contact, is more efficient mechanism of heat transfer than conventional heat exchangers with walls or membranes. Concept could be adapted for collection of heat from solar or geothermal sources.

  20. 40 CFR 63.11920 - What are my initial and continuous compliance requirements for heat exchange systems?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ...) Except as provided in paragraph (b) of this section, you must perform monitoring to identify leaks of... heat exchange system, you must collect and analyze a sample from the location(s) described in either... exchange system, you must collect and analyze a sample from the location(s) described in paragraph...

  1. Borehole Heat Exchanger Systems: Hydraulic Conductivity and Frost-Resistance of Backfill Materials

    NASA Astrophysics Data System (ADS)

    Anbergen, Hauke; Sass, Ingo

    2016-04-01

    Ground source heat pump (GSHP) systems are economic solutions for both, domestic heating energy supply, as well as underground thermal energy storage (UTES). Over the past decades the technology developed to complex, advanced and highly efficient systems. For an efficient operation of the most common type of UTES, borehole heat exchanger (BHE) systems, it is necessary to design the system for a wide range of carrier fluid temperatures. During heat extraction, a cooled carrier fluid is heated up by geothermal energy. This collected thermal energy is energetically used by the heat pump. Thereby the carrier fluid temperature must have a lower temperature than the surrounding underground in order to collect heat energy. The steeper the thermal gradient, the more energy is transferred to the carrier fluid. The heat injection case works vice versa. For fast and sufficient heat extraction, even over long periods of heating (winter), it might become necessary to run the BHE with fluid temperatures below 0°C. As the heat pump runs periodically, a cyclic freezing of the pore water and corresponding ice-lens growth in the nearfield of the BHE pipes becomes possible. These so called freeze-thaw-cycles (FTC) are a critical state for the backfill material, as the sealing effect eventually decreases. From a hydrogeological point of view the vertical sealing of the BHE needs to be secured at any time (e.g. VDI 4640-2, Draft 2015). The vertical hydraulic conductivity of the BHE is influenced not only by the permeability of the grouting material itself, but by the contact area between BHE pipes and grout. In order to assess the sealing capacity of grouting materials a laboratory testing procedure was developed that measures the vertical hydraulic conductivity of the system BHE pipe and grout. The key features of the procedure are: • assessment of the systeḿs hydraulic conductivity • assessment of the systeḿs hydraulic conductivity after simulation of freeze-thaw-cycle

  2. Hybrid Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Tu, Jianping Gene; Shih, Wei

    2010-01-01

    A hybrid light-weight heat exchanger concept has been developed that uses high-conductivity carbon-carbon (C-C) composites as the heat-transfer fins and uses conventional high-temperature metals, such as Inconel, nickel, and titanium as the parting sheets to meet leakage and structural requirements. In order to maximize thermal conductivity, the majority of carbon fiber is aligned in the fin direction resulting in 300 W/m.K or higher conductivity in the fin directions. As a result of this fiber orientation, the coefficient of thermal expansion (CTE) of the C-C composite in both non-fiber directions matches well with the CTE of various high-temperature metal alloys. This allows the joining of fins and parting sheets by using high-temperature braze alloys.

  3. Direct contact heat exchangers for space

    NASA Astrophysics Data System (ADS)

    Taussig, R. T.; Thayer, W. J.; Lo, V. C. H.; Sakins, K. M.; Bruckner, A. P.

    1985-06-01

    Direct contact heat exchanger concepts have been investigated for use in space, including droplet vortex heat exchangers, coflowing droplet heat exchangers, electrostatically driven heat exchangers, and belt and disk heat exchangers. These concepts are characterized by a low heat exchanger mass per unit of heat transferred, low pressure losses, high reliability, and compactness in design. Operation in zero-G poses unique problems for those direct contact heat exchangers which require separation of two fluid media after heat transfer is completed. Other problems include maintenance of good heat transfer coefficients in the absence of buoyant forces, exposure of heat transfer media to vacuum conditions for certain applications, and materials compatibility. A preliminary systems analysis indicates the potential for substantial weight reductions in turbine Brayton cycle space power systems for output powers above several MW(e). Based on the status of current technology and the results of this analysis, recommendations are made for the most attractive applications and the R&D required to ready a direct contact heat exchanger for use in space.

  4. High temperature heat exchange: nuclear process heat applications

    SciTech Connect

    Vrable, D.L.

    1980-09-01

    The unique element of the HTGR system is the high-temperature operation and the need for heat exchanger equipment to transfer nuclear heat from the reactor to the process application. This paper discusses the potential applications of the HTGR in both synthetic fuel production and nuclear steel making and presents the design considerations for the high-temperature heat exchanger equipment.

  5. Testing and analysis of immersed heat exchangers

    SciTech Connect

    Farrington, R.B.; Bingham, C.E.

    1986-08-01

    The objectives were to determine the performance of four immersed, ''supply-side'' heat exchangers used in solar domestic-hot-water systems; to examine the effects of flow rate, temperature difference, and coil configuration on performance; and to develop a simple model to predict the performance of immersed heat exchangers. We tested four immersed heat exchangers: a smooth coil, a finned spiral, a single-wall bayonet, and a double-wall bayonet. We developed two analyticl models and a simple finite difference model. We experimentally verified that the performance of these heat exchangers depends on the flow rate through them; we also showed that the temperature difference between the heat exchanger's inlet and the storage tank can strongly affect a heat exchanger's performance. We also compared the effects of the heat exchanger's configuration and correlated Nusselt and Rayleigh numbers for each heat exchanger tested. The smooth coil had a higher effectiveness than the others, while the double-wall bayonet had a very low effectiveness. We still do not know the long-term effectiveness of heat exchangers regarding scale accumulation, nor do we know the effects of very low flow rates on a heat exchanger's performance.

  6. Heat Exchange System Improvement Saves Energy and Improves Production at a Winery

    SciTech Connect

    2001-08-01

    In 2000, Fetzer Vineyards implemented a project to improve its process heating cycle at its Hopland Winery in Hopland, California. In an effort to reduce expenditures on natural gas, Fetzer reviewed their wine process heating cycle and discovered that they could reduce their natural gas purchases and improve efficiency by installing a heat exchanger.

  7. System for efficiently exchanging heat with ground water in an aquifer

    SciTech Connect

    Riley, W.

    1984-05-15

    A method and means for using ground water in an aquifer as a heat source and heat sink are disclosed wherein heat is exchanged between the uniform temperature ground water and heat-exchanging apparatus at the earth's surface through a single well bore. The ground water is exchanged between an upper and lower portion of the aquifer, alternatively depending on the operating mode, in such a manner that a stratified lateral flow of the water after heat exchange is produced following natural convective paths in the top or bottom of the aquifer and resulting in wide laminar dissipation of the altered temperature water while avoiding thermal mixing between that water and the remaining uniform temperature water in the aquifer. This manner of exchange provides a continuous flow of heating or cooling water at or near the ambient aquifer temperature without any depletion of the aquifer. Embodiments are described wherein the aquifer water is brought to the earth's surface and wherein a separate heat-exchanging fluid is circulated between the aquifer and the earth's surface, and modifications are also disclosed involving a valved plenum device for use with the former embodiments and whereby the aquifer may be used to store solar heat.

  8. Heat exchange assembly

    DOEpatents

    Lowenstein, Andrew; Sibilia, Marc; Miller, Jeffrey; Tonon, Thomas S.

    2004-06-08

    A heat exchange assembly comprises a plurality of plates disposed in a spaced-apart arrangement, each of the plurality of plates includes a plurality of passages extending internally from a first end to a second end for directing flow of a heat transfer fluid in a first plane, a plurality of first end-piece members equaling the number of plates and a plurality of second end-piece members also equaling the number of plates, each of the first and second end-piece members including a recessed region adapted to fluidly connect and couple with the first and second ends of the plate, respectively, and further adapted to be affixed to respective adjacent first and second end-piece members in a stacked formation, and each of the first and second end-piece members further including at least one cavity for enabling entry of the heat transfer fluid into the plate, exit of the heat transfer fluid from the plate, or 180.degree. turning of the fluid within the plate to create a serpentine-like fluid flow path between points of entry and exit of the fluid, and at least two fluid conduits extending through the stacked plurality of first and second end-piece members for providing first fluid connections between the parallel fluid entry points of adjacent plates and a fluid supply inlet, and second fluid connections between the parallel fluid exit points of adjacent plates and a fluid discharge outlet so that the heat transfer fluid travels in parallel paths through each respective plate.

  9. The effect of a heat and moisture exchanger on humidity in a low-flow anaesthesia system.

    PubMed

    Henriksson, B A; Sundling, J; Hellman, A

    1997-02-01

    The heat and humidity in a low-flow breathing system was measured in order to study the inherent humidifying properties of the system at low fresh gas flows (< 1 and 21.min-1) and whether a heat and moisture exchanger could compensate for the loss of heat and humidification occurring at higher fresh gas flows (51.min-1) in these systems. Sixty patients were randomly divided into three groups (< 1, 2 and 51.min-1 fresh gas flows) with a heat and moisture exchanger and three groups without a heat and moisture exchanger in the breathing system. Thirty minutes after the start of anaesthesia a control measurement was performed, after which a heat and moisture exchanger was inserted into the breathing system of the three groups randomly allocated to have one. Three more measurements were performed at 10, 30 and 60 min after control. At low fresh gas flows the humidifying properties of the low-flow breathing system are adequate (i.e. provide an absolute humidity > 20 mg.l-1) but at a fresh gas flow of 51.min-1 there is a need for a heat and moisture exchanger for adequate humidification of the inspired gas.

  10. Conceptual Design of a Condensing Heat Exchanger for Space Systems Using Porous Media

    NASA Technical Reports Server (NTRS)

    Hasan, Mohammad M.; Khan, Lutful I.; Nayagam, Vedha; Balasubramaniam, Ramaswamy

    2006-01-01

    Condensing heat exchangers are used in many space applications in the thermal and humidity control systems. In the International Space Station (ISS), humidity control is achieved by using a water cooled fin surface over which the moist air condenses, followed by "slurper bars" that take in both the condensate and air into a rotary separator and separates the water from air. The use of a cooled porous substrate as the condensing surface provides and attractive alternative that combines both heat removal as well as liquid/gas separation into a single unit. By selecting the pore sizes of the porous substrate a gravity independent operation may also be possible with this concept. Condensation of vapor into and on the porous surface from the flowing air and the removal of condensate from the porous substrate are the critical processes involved in the proposed concept. This paper describes some preliminary results of the proposed condensate withdrawal process and discusses the on-going design and development work of a porous media based condensing heat exchanger at the NASA Glenn Research Center in collaboration with NASA Johnson Space Center.

  11. Finite element modeling of borehole heat exchanger systems. Part 2. Numerical simulation

    NASA Astrophysics Data System (ADS)

    Diersch, H.-J. G.; Bauer, D.; Heidemann, W.; Rühaak, W.; Schätzl, P.

    2011-08-01

    Single borehole heat exchanger (BHE) and arrays of BHE are modeled by using the finite element method. Applying BHE in regional discretizations optimal conditions of mesh spacing around singular BHE nodes are derived. Optimal meshes have shown superior to such discretizations which are either too fine or too coarse. The numerical methods are benchmarked against analytical and numerical reference solutions. Practical application to a borehole thermal energy store (BTES) consisting of 80 BHE is given for the real-site BTES Crailsheim, Germany. The simulations are controlled by the specifically developed FEFLOW-TRNSYS coupling module. Scenarios indicate the effect of the groundwater flow regime on efficiency and reliability of the subsurface heat storage system.

  12. DHE (downhole heat exchangers). [Downhole Heat Exchangers (DHE)

    SciTech Connect

    Culver, G.

    1990-11-01

    The use of downhole heat exchangers (DHE) for residential or commercial space and domestic water heating and other applications has several desirable features. Systems are nearly or completely passive -- that is, no or very little geothermal water or steam is produced from the well either reducing or completely eliminating surface environmental concerns and the need for disposal systems or injection wells. Initial cost of pumps and installation are eliminated or reduced along with pumping power costs and maintenance costs associated with pumping often corrosive geothermal fluids. Many residential and small commercial systems do not require circulating pumps because the density difference in the incoming and outgoing sides of the loop are sufficient to overcome circulating friction losses in the entire system. The major disadvantage of DHEs is their dependence on natural heat flow. In areas where geological conditions provide high permeability and a natural hydraulic gradient, DHEs can provide a substantial quantity of heat. A single 500-ft (152 m) well in Klamath Falls, Oregon, supplies over one megawatt thermal and output is apparently limited by the surface area of pipe that can be installed in the well bore. In contrast, DHEs used in conjunction with heat pumps may supply less than 8 KW from a well of similar depth. Here output is limited by conductive heat flow with perhaps a small contribution from convection near the well bore. The highest capacity DHE reported to date, in Turkey, supplies 6 MW thermal from an 820-ft (250 m) well. There were two main goals for this project. The first was to gather, disseminate and exchange internationally information on DHES. The second was to perform experiments that would provide insight into well bore/aquifer interaction and thereby provide more information on which to base DHE designs. 27 refs., 31 figs., 3 tabs.

  13. Heat exchanger bypass test report

    SciTech Connect

    De Vries, M.L.

    1995-01-26

    This test report documents the results that were obtained while conducting the test procedure which bypassed the heat exchangers in the HC-21C sludge stabilization process. The test was performed on November 15, 1994 using WHC-SD-CP-TC-031, ``Heat Exchanger Bypass Test Procedure.`` The primary objective of the test procedure was to determine if the heat exchangers were contributing to condensation of moisture in the off-gas line. This condensation was observed in the rotameters. Also, a secondary objective was to determine if temperatures at the rotameters would be too high and damage them or make them inaccurate without the heat exchangers in place.

  14. Probe Measures Fouling As In Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Marner, Wilbur J.; Macdavid, Kenton S.

    1990-01-01

    Combustion deposits reduce transfer of heat. Instrument measures fouling like that on gas side of heat exchanger in direct-fired boiler or heat-recovery system. Heat-flux probe includes tube with embedded meter in outer shell. Combustion gases flow over probe, and fouling accumulates on it, just as fouling would on heat exchanger. Embedded heat-flow meter is sandwich structure in which thin Chromel layers and middle alloy form thermopile. Users determine when fouling approaches unacceptable levels so they schedule cleaning and avoid decreased transfer of heat and increased drop in pressure fouling causes. Avoids cost of premature, unnecessary maintenance.

  15. Heat exchanger leakage problem location

    NASA Astrophysics Data System (ADS)

    Hejčík, Jiří; Jícha, Miroslav

    2012-04-01

    Recent compact heat exchangers are very often assembled from numerous parts joined together to separate heat transfer fluids and to form the required heat exchanger arrangement. Therefore, the leak tightness is very important property of the compact heat exchangers. Although, the compact heat exchangers have been produced for many years, there are still technological problems associated with manufacturing of the ideal connection between the individual parts, mainly encountered with special purpose heat exchangers, e.g. gas turbine recuperators. This paper describes a procedure used to identify the leakage location inside the prime surface gas turbine recuperator. For this purpose, an analytical model of the leaky gas turbine recuperator was created to assess its performance. The results obtained are compared with the experimental data which were acquired during the recuperator thermal performance analysis. The differences between these two data sets are used to indicate possible leakage areas.

  16. Heat exchanger device and method for heat removal or transfer

    SciTech Connect

    Koplow, Jeffrey P

    2015-03-24

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  17. Heat exchanger device and method for heat removal or transfer

    SciTech Connect

    Koplow, Jeffrey P.

    2015-12-08

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  18. Heat exchanger device and method for heat removal or transfer

    SciTech Connect

    Koplow, Jeffrey P

    2013-12-10

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  19. Heat exchanger device and method for heat removal or transfer

    DOEpatents

    Koplow, Jeffrey P.

    2012-07-24

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  20. Arctic decadal variability: An auto-oscillatory system of heat and fresh water exchange

    NASA Astrophysics Data System (ADS)

    Dukhovskoy, Dmitry S.; Johnson, Mark A.; Proshutinsky, Andrey

    2004-02-01

    This paper presents a mechanism of decadal variability in the Artic Ocean-GIN Sea (Greenland, Iceland and Norwegian Seas) atmosphere-ice-ocean system. We hypothesize that Arctic variability is regulated by heat and freshwater exchange between the Arctic Ocean and the GIN Sea. The interaction between basins is weak during anticyclonic circulation regimes (low AO/NAO) and strong during cyclonic circulation regimes (high AO/NAO). Regime shifts are controlled by the system itself through oceanic and atmospheric gradients (dynamic height and surface air temperature) that increase during the anticyclonic regime and decrease during the cyclonic regime. This conceptual mechanism for Arctic decadal variability has been reproduced in a model experiment. Both model results and observational data support the suggested mechanism.

  1. Use of the exergy concept for design improvement of heat exchangers and heat exchanger networks

    SciTech Connect

    Ranasinghe, J.

    1989-01-01

    The second law of thermodynamics, through the exergy concept, allows us to quantify and rationally coat the consumption of exergy (irreversibility) used to drive the heat exchange process and the effluent losses of exergy in a heat exchanger. For systems with a network of heat exchangers, the exergy concept recognizes that properly integrated heat pumps reduce the heat transfer irreversibility; this results in reduced utility consumption. Heat engines properly integrated in heat exchanger networks also recover a fraction of the thermodynamic potential destroyed during the heat transfer process and generate power at very high efficiencies. Heat exchanger design conditions are characterized and potential trade-off options discussed. A modification to the irreversibility minimization method is proposed next, and the proposed method gives more realistic guide posts for heat exchangers, compared to the corresponding guide posts obtained from present methods. This thesis also proposes a method to obtain the irreversibility cost coefficients for heat exchangers residing in complex systems. The application of the modified irreversibility method proposed here, and the thermoeconomic method, are illustrated by optimizing an emerging technology ceramic heat exchanger residing in a complex power plant. A method based on the exergy concept is developed to recognize the potential for improvement of processes with process integrated heat pumps and heat engines. Once potential processes have been identified, economically optimum load and level of integration have to be determined. The method of formulating the economic optimization problem is presented, and bounds for some design variables are finally developed.

  2. High Temperature Heat Exchanger Project

    SciTech Connect

    Anthony E. Hechanova, Ph.D.

    2008-09-30

    The UNLV Research Foundation assembled a research consortium for high temperature heat exchanger design and materials compatibility and performance comprised of university and private industry partners under the auspices of the US DOE-NE Nuclear Hydrogen Initiative in October 2003. The objectives of the consortium were to conduct investigations of candidate materials for high temperature heat exchanger componets in hydrogen production processes and design and perform prototypical testing of heat exchangers. The initial research of the consortium focused on the intermediate heat exchanger (located between the nuclear reactor and hydrogen production plan) and the components for the hydrogen iodine decomposition process and sulfuric acid decomposition process. These heat exchanger components were deemed the most challenging from a materials performance and compatibility perspective

  3. 14 CFR 29.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... secondary heat exchanger between the primary exhaust gas heat exchanger and the ventilating air system; or... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Exhaust System § 29.1125 Exhaust heat... inspecting the critical parts of each exchanger; (3) Each exchanger must have cooling provisions wherever...

  4. 14 CFR 29.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... secondary heat exchanger between the primary exhaust gas heat exchanger and the ventilating air system; or... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Exhaust System § 29.1125 Exhaust heat... inspecting the critical parts of each exchanger; (3) Each exchanger must have cooling provisions wherever...

  5. Modular heat exchanger

    DOEpatents

    Giardina, Angelo R. [Marple Township, Delaware County, PA

    1981-03-03

    A shell and tube heat exchanger having a plurality of individually removable tube bundle modules. A lattice of structural steel forming rectangular openings therein is placed at each end of a cylindrical shell. Longitudinal structural members are placed in the shell between corners of the rectangular openings situated on opposite ends of the shell. Intermediate support members interconnect the longitudinal supports so as to increase the longitudinal supports rigidity. Rectangular parallelpiped tube bundle moldules occupy the space defined by the longitudinal supports and end supports and each include a rectangular tube sheet situated on each end of a plurality of tubes extending therethrough, a plurality of rectangular tube supports located between the tube sheets, and a tube bundle module stiffening structure disposed about the bundle's periphery and being attached to the tube sheets and tube supports. The corners of each tube bundle module have longitudinal framework members which are mateable with and supported by the longitudinal support members. Intermediate support members constitute several lattice, each of which is situate d in a plane between the end support members. The intermediate support members constituting the several lattice extend horizontally and vertically between longitudinal supports of adjacent tube module voids. An alternative embodiment for intermediate support members constitute a series of structural plates situated at the corners of the module voids and having recesses therein for receiving the respective longitudinal support members adjacent thereto, protrusions separating the recesses, and a plurality of struts situated between protrusions of adjacent structural plates.

  6. Modular heat exchanger

    DOEpatents

    Giardina, A.R.

    1981-03-03

    A shell and tube heat exchanger is described having a plurality of individually removable tube bundle modules. A lattice of structural steel forming rectangular openings therein is placed at each end of a cylindrical shell. Longitudinal structural members are placed in the shell between corners of the rectangular openings situated on opposite ends of the shell. Intermediate support members interconnect the longitudinal supports so as to increase the longitudinal supports rigidity. Rectangular parallelepiped tube bundle modules occupy the space defined by the longitudinal supports and end supports and each include a rectangular tube sheet situated on each end of a plurality of tubes extending there through, a plurality of rectangular tube supports located between the tube sheets, and a tube bundle module stiffening structure disposed about the bundle's periphery and being attached to the tube sheets and tube supports. The corners of each tube bundle module have longitudinal framework members which are mateable with and supported by the longitudinal support members. Intermediate support members constitute several lattices, each of which is situated in a plane between the end support members. The intermediate support members constituting the several lattices extend horizontally and vertically between longitudinal supports of adjacent tube module voids. An alternative embodiment for intermediate support members constitute a series of structural plates situated at the corners of the module voids and having recesses therein for receiving the respective longitudinal support members adjacent thereto, protrusions separating the recesses, and a plurality of struts situated between protrusions of adjacent structural plates. 12 figs.

  7. Testing and plugging power plant heat exchangers

    SciTech Connect

    Sutor, F.

    1994-12-31

    Heat Exchanger tubes fail for any number of reasons including but certainly not limited to the cumulative effects of corrosion, erosion, thermal stress and fatigue. This presentation will attempt to identify the most common techniques for determining which tubes are leaking and then introduce the products in use to plug the leaking tubes. For the sake of time I will limit the scope of this presentation to include feedwater heaters and secondary system heat exchangers such as Hydrogen Coolers, Lube Oil Coolers, and nuclear Component Cooling Water, Emergency Cooling Water, Regenerative Heat Recovery heat exchangers.

  8. Fluidized bed heat exchanger utilizing angularly extending heat exchange tubes

    DOEpatents

    Talmud, Fred M.; Garcia-Mallol, Juan-Antonio

    1980-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided and includes a steam drum disposed adjacent the fluidized bed and a series of tubes connected at one end to the steam drum. A portion of the tubes are connected to a water drum and in the path of the air and the gaseous products of combustion exiting from the bed. Another portion of the tubes pass through the bed and extend at an angle to the upper surface of the bed.

  9. Demonstration of a Martian Surface Power System Sodium Boiler Heat Exchanger

    NASA Astrophysics Data System (ADS)

    Schuller, Michael; Kurwitz, Cable; Williams, Rube; Best, Frederick

    2008-01-01

    Texas A&M University designed, built, and tested a sodium boiler for Los Alamos National Laboratory. The boiler is a candidate subsystem for a 3 kWe Mars surface power reactor. A sodium boiler has been proposed to enhance transfer of thermal energy between the heat pipe cooled reactor core and the Stirling engine heater head. The heat transfer mechanism, and its efficiency, is important to the overall efficiency of the reactor power system. Uncertainty regarding the performance of the sodium heat exchanger, specifically boiling and condensing behavior, particularly in Martian gravity, led LANL to ask the Center for Space Power (CSP) at Texas A&M University to measure the effectiveness of such a device. Data included liquid and vapor sodium temperatures within the boiler, wall temperatures, and calorimetry data. Visualization of the sodium was provided by two quartz windows that allowed experimenters to see the sodium surface and the condensing head section. The boiler was tested to 1540 watts input power and 550 °C sodium pool temperature before braze failures caused experiment termination.

  10. Simulation and Design of Vehicle Exhaust Power Generation Systems: The Interaction Between the Heat Exchanger and the Thermoelectric Modules

    NASA Astrophysics Data System (ADS)

    Tao, Cong; Chen, Gang; Mu, Yu; Liu, Lisheng; Zhai, Pengcheng

    2015-06-01

    Vehicle exhaust power generation systems (VEPGS), mainly consisting of a heat exchanger, cooling system, thermoelectric modules (TEMs), and clamping device, have attracted wide interest and attention for power generation from waste heat. In this work, systematical research was conducted to investigate the thermal performance, power output, and thermal stress of a VEPGS by using the multifield coupling method. Different from previous research, this work simulates a model that integrates the heat exchanger and TEMs, focusing on the effect of the TEMs on the thermal performance of the heat exchanger. It is found that the TEMs have a significant effect on the thermal performance of the heat exchanger. When not considering the effects of the TEMs, the hot-end temperature of the TEMs would be seriously underestimated, which would result in underestimation of the power output of the VEPGS and the level of thermal stress of the TEMs. Meanwhile, when considering the effect of the TEMs, the hot-end temperature distribution exhibits significant changes, and its temperature uniformity is significantly improved. The results suggest that, in VEPGS design and optimization, the interaction between the heat exchanger and TEMs should be considered. This study also contributes to a more accurate assessment method for VEPGS design and simulation.

  11. Ceramic heat exchanger

    DOEpatents

    LaHaye, P.G.; Rahman, F.H.; Lebeau, T.P.; Severin, B.K.

    1998-06-16

    A tube containment system is disclosed. The tube containment system does not significantly reduce heat transfer through the tube wall. The contained tube is internally pressurized, and is formed from a ceramic material having high strength, high thermal conductivity, and good thermal shock resistance. The tube containment system includes at least one ceramic fiber braid material disposed about the internally pressurized tube. The material is disposed about the tube in a predetermined axial spacing arrangement. The ceramic fiber braid is present in an amount sufficient to contain the tube if the tube becomes fractured. The tube containment system can also include a plurality of ceramic ring-shaped structures, in contact with the outer surface of the tube, and positioned between the tube and the ceramic fiber braid material, and/or at least one transducer positioned within tube for reducing the internal volume and, therefore, the energy of any shrapnel resulting from a tube fracture. 6 figs.

  12. Ceramic heat exchanger

    DOEpatents

    LaHaye, Paul G.; Rahman, Faress H.; Lebeau, Thomas P. E.; Severin, Barbara K.

    1998-01-01

    A tube containment system. The tube containment system does not significantly reduce heat transfer through the tube wall. The contained tube is internally pressurized, and is formed from a ceramic material having high strength, high thermal conductivity, and good thermal shock resistance. The tube containment system includes at least one ceramic fiber braid material disposed about the internally pressurized tube. The material is disposed about the tube in a predetermined axial spacing arrangement. The ceramic fiber braid is present in an amount sufficient to contain the tube if the tube becomes fractured. The tube containment system can also include a plurality of ceramic ring-shaped structures, in contact with the outer surface of the tube, and positioned between the tube and the ceramic fiber braid material, and/or at least one transducer positioned within tube for reducing the internal volume and, therefore, the energy of any shrapnel resulting from a tube fracture.

  13. Novel wireless sensor system for dynamic characterization of borehole heat exchangers.

    PubMed

    Martos, Julio; Montero, Álvaro; Torres, José; Soret, Jesús; Martínez, Guillermo; García-Olcina, Raimundo

    2011-01-01

    The design and field test of a novel sensor system based in autonomous wireless sensors to measure the temperature of the heat transfer fluid along a borehole heat exchanger (BHE) is presented. The system, by means of two special valves, inserts and extracts miniaturized wireless sensors inside the pipes of the borehole, which are carried by the thermal fluid. Each sensor is embedded in a small sphere of just 25 mm diameter and 8 gr weight, containing a transceiver, a microcontroller, a temperature sensor and a power supply. A wireless data processing unit transmits to the sensors the acquisition configuration before the measurements, and also downloads the temperature data measured by the sensor along its way through the BHE U-tube. This sensor system is intended to improve the conventional thermal response test (TRT) and it allows the collection of information about the thermal characteristics of the geological structure of subsurface and its influence in borehole thermal behaviour, which in turn, facilitates the implementation of TRTs in a more cost-effective and reliable way.

  14. Novel Wireless Sensor System for Dynamic Characterization of Borehole Heat Exchangers

    PubMed Central

    Martos, Julio; Montero, Álvaro; Torres, José; Soret, Jesús; Martínez, Guillermo; García-Olcina, Raimundo

    2011-01-01

    The design and field test of a novel sensor system based in autonomous wireless sensors to measure the temperature of the heat transfer fluid along a borehole heat exchanger (BHE) is presented. The system, by means of two specials valves, inserts and extracts miniaturized wireless sensors inside the pipes of the borehole, which are carried by the thermal fluid. Each sensor is embedded in a small sphere of just 25 mm diameter and 8 gr weight, containing a transceiver, a microcontroller, a temperature sensor and a power supply. A wireless data processing unit transmits to the sensors the acquisition configuration before the measurements, and also downloads the temperature data measured by the sensor along its way through the BHE U-tube. This sensor system is intended to improve the conventional thermal response test (TRT) and it allows the collection of information about the thermal characteristics of the geological structure of subsurface and its influence in borehole thermal behaviour, which in turn, facilitates the implementation of TRTs in a more cost-effective and reliable way. PMID:22164005

  15. Novel wireless sensor system for dynamic characterization of borehole heat exchangers.

    PubMed

    Martos, Julio; Montero, Álvaro; Torres, José; Soret, Jesús; Martínez, Guillermo; García-Olcina, Raimundo

    2011-01-01

    The design and field test of a novel sensor system based in autonomous wireless sensors to measure the temperature of the heat transfer fluid along a borehole heat exchanger (BHE) is presented. The system, by means of two special valves, inserts and extracts miniaturized wireless sensors inside the pipes of the borehole, which are carried by the thermal fluid. Each sensor is embedded in a small sphere of just 25 mm diameter and 8 gr weight, containing a transceiver, a microcontroller, a temperature sensor and a power supply. A wireless data processing unit transmits to the sensors the acquisition configuration before the measurements, and also downloads the temperature data measured by the sensor along its way through the BHE U-tube. This sensor system is intended to improve the conventional thermal response test (TRT) and it allows the collection of information about the thermal characteristics of the geological structure of subsurface and its influence in borehole thermal behaviour, which in turn, facilitates the implementation of TRTs in a more cost-effective and reliable way. PMID:22164005

  16. Finite element modeling of borehole heat exchanger systems. Part 1. Fundamentals

    NASA Astrophysics Data System (ADS)

    Diersch, H.-J. G.; Bauer, D.; Heidemann, W.; Rühaak, W.; Schätzl, P.

    2011-08-01

    Single borehole heat exchanger (BHE) and arrays of BHE are modeled by using the finite element method. The first part of the paper derives the fundamental equations for BHE systems and their finite element representations, where the thermal exchange between the borehole components is modeled via thermal transfer relations. For this purpose improved relationships for thermal resistances and capacities of BHE are introduced. Pipe-to-grout thermal transfer possesses multiple grout points for double U-shape and single U-shape BHE to attain a more accurate modeling. The numerical solution of the final 3D problems is performed via a widely non-sequential (essentially non-iterative) coupling strategy for the BHE and porous medium discretization. Four types of vertical BHE are supported: double U-shape (2U) pipe, single U-shape (1U) pipe, coaxial pipe with annular (CXA) and centred (CXC) inlet. Two computational strategies are used: (1) The analytical BHE method based on Eskilson and Claesson's (1988) solution, (2) numerical BHE method based on Al-Khoury et al.'s (2005) solution. The second part of the paper focusses on BHE meshing aspects, the validation of BHE solutions and practical applications for borehole thermal energy store systems.

  17. Characterization and control of the microbial community affiliated with copper or aluminum heat exchangers of HVAC systems.

    PubMed

    Schmidt, Michael G; Attaway, Hubert H; Terzieva, Silva; Marshall, Anna; Steed, Lisa L; Salzberg, Deborah; Hamoodi, Hameed A; Khan, Jamil A; Feigley, Charles E; Michels, Harold T

    2012-08-01

    Microbial growth in heating ventilation and air-conditioning (HVAC) systems with the subsequent contamination of indoor air is of increasing concern. Microbes and the subsequent biofilms grow easily within heat exchangers. A comparative study where heat exchangers fabricated from antimicrobial copper were evaluated for their ability to limit microbial growth was conducted using a full-scale HVAC system under conditions of normal flow rates using single-pass outside air. Resident bacterial and fungal populations were quantitatively assessed by removing triplicate sets of coupons from each exchanger commencing the fourth week after their installation for the next 30 weeks. The intrinsic biofilm associated with each coupon was extracted and characterized using selective and differential media. The predominant organisms isolated from aluminum exchangers were species of Methylobacterium of which at least three colony morphologies and 11 distinct PFGE patterns we found; of the few bacteria isolated from the copper exchangers, the majority were species of Bacillus. The concentrations and type of bacteria recovered from the control, aluminum, exchangers were found to be dependent on the type of plating media used and were 11,411-47,257 CFU cm(-2) per coupon surface. The concentration of fungi was found to average 378 CFU cm(-2). Significantly lower concentrations of bacteria, 3 CFU cm(-2), and fungi, 1 CFU cm(-2), were recovered from copper exchangers regardless of the plating media used. Commonly used aluminum heat exchangers developed stable, mixed, bacterial/fungal biofilms in excess of 47,000 organisms per cm(2) within 4 weeks of operation, whereas the antimicrobial properties of metallic copper were able to limit the microbial load affiliated with the copper heat exchangers to levels 99.97 % lower during the same time period. PMID:22569892

  18. Characterization and control of the microbial community affiliated with copper or aluminum heat exchangers of HVAC systems.

    PubMed

    Schmidt, Michael G; Attaway, Hubert H; Terzieva, Silva; Marshall, Anna; Steed, Lisa L; Salzberg, Deborah; Hamoodi, Hameed A; Khan, Jamil A; Feigley, Charles E; Michels, Harold T

    2012-08-01

    Microbial growth in heating ventilation and air-conditioning (HVAC) systems with the subsequent contamination of indoor air is of increasing concern. Microbes and the subsequent biofilms grow easily within heat exchangers. A comparative study where heat exchangers fabricated from antimicrobial copper were evaluated for their ability to limit microbial growth was conducted using a full-scale HVAC system under conditions of normal flow rates using single-pass outside air. Resident bacterial and fungal populations were quantitatively assessed by removing triplicate sets of coupons from each exchanger commencing the fourth week after their installation for the next 30 weeks. The intrinsic biofilm associated with each coupon was extracted and characterized using selective and differential media. The predominant organisms isolated from aluminum exchangers were species of Methylobacterium of which at least three colony morphologies and 11 distinct PFGE patterns we found; of the few bacteria isolated from the copper exchangers, the majority were species of Bacillus. The concentrations and type of bacteria recovered from the control, aluminum, exchangers were found to be dependent on the type of plating media used and were 11,411-47,257 CFU cm(-2) per coupon surface. The concentration of fungi was found to average 378 CFU cm(-2). Significantly lower concentrations of bacteria, 3 CFU cm(-2), and fungi, 1 CFU cm(-2), were recovered from copper exchangers regardless of the plating media used. Commonly used aluminum heat exchangers developed stable, mixed, bacterial/fungal biofilms in excess of 47,000 organisms per cm(2) within 4 weeks of operation, whereas the antimicrobial properties of metallic copper were able to limit the microbial load affiliated with the copper heat exchangers to levels 99.97 % lower during the same time period.

  19. Simulation and economic analysis of a liquid-based solar system with a direct-contact liquid-liquid heat exchanger, in comparison to a system with a conventional heat exchanger

    NASA Astrophysics Data System (ADS)

    Brothers, P.; Karaki, S.

    Using a solar computer simulation package called TRNSYS, simulations of the direct contact liquid-liquid heat exchanger (DCLLHE) solar system and a system with conventional shell-and-tube heat exchanger were developed, based in part on performance measurements of the actual systems. The two systems were simulated over a full year on an hour-by-hour basis at five locations; Boston, Massachusetts, Charleston, South Carolina, Dodge City, Kansas, Madison, Wisconsin, and Phoenix, Arizona. Typically the direct-contact system supplies slightly more heat for domestic hot water and space heating in all locations and about 5 percentage points more cooling as compared to the conventional system. Using a common set of economic parameters and the appropriate federal and state income tax credits, as well as property tax legislation for solar systems in the corresponding states, the results of the study indicate for heating-only systems, the DCLLHE system has a slight life-cycle cost disadvantage compared to the conventional system. For combined solar heating and cooling systems, the DCLLHE has a slight life-cycle cost advantage which varies with location and amounts to one to three percent difference from the conventional system.

  20. Energy recovery heat exchanger installation

    SciTech Connect

    Bradshaw, N.F.

    1983-08-16

    An installation is disclosed for energy recovery heat exchangers arranged to transfer heat into or out of air exhausted from an air handling system for paint spray booths. The system includes a collection chamber about which the intakes of a series of exhaust fans are arranged to draw exhaust air into an exhaust stack. Pairs of inclined wetted surface coil sets are mounted in the walls of the enclosures, each in communication with the intake of an exhaust fan so as to receive airflow of each exhaust fan. Each of the enclosures is provided with an access door to enable cleaning and other maintenance chores to be carried out on the coil sets and pivotally mounted blocking panels may be positioned to close off air flow across the coils and bypassing of the exhaust flow through the access doors in the event excessive overspray solids are present in the exhaust flow.

  1. Direct-contact heat exchanger

    NASA Astrophysics Data System (ADS)

    Bricard, A.

    The working principle of direct contact heat exchanger, where heat transfer takes place between two immiscible fluids coming into direct contact, is described. Typical direct contact devices are outlined. A better understanding of the principles involved and the development of computational models for multiphase subsytems are concluded as stimulus for direct contact heat and mass transfer applications.

  2. Water Phase Change Heat Exchanger System Level Analysis for Low Lunar Orbit

    NASA Technical Reports Server (NTRS)

    Navarro, Moses; Ungar, Eugene; Sheth, Rubik; Hansen, Scott

    2016-01-01

    In low Lunar orbit (LLO) the thermal environment is cyclic - extremely cold in the eclipse and as warm as room temperature near the subsolar point. Phase change material heat exchangers (PCHXs) are the best option for long term missions in these environments. The Orion spacecraft will use a n-pentadecane wax PCHX for its envisioned mission to LLO. Using water as a PCM material is attractive because its higher heat of fusion and greater density result in a lighter, more compact PCHX. To assess the use of a water PCHX for a human spacecraft in a circular LLO, a system level analysis was performed for the Orion spacecraft. Three cases were evaluated: 1) A one-to-one replacement of the wax PCHX on the internal thermal control loop with a water PCHX (including the appropriate control modifications), 2) reducing the radiator return setpoint temperature below Orion's value to enhance PCHX freezing, and 3) placing the water PCM on the external loop. The model showed that the water PCHX could not be used as a drop-in replacement for the wax PCHX. It did not freeze fully during the eclipse owing to its low freezing point. To obtain equivalent performance, 40% more radiator area than the Orion baseline was required. The study shows that, although water PCHXs are attractive at a component level, system level effects mean that they are not the best choice for LLO.

  3. Studies on biologically induced corrosion in heat exchanger systems at the Savannah River Plant, Aiken, SC

    SciTech Connect

    Pope, D.H.; Soracco, R.J.; Wilde, E.W.

    1982-07-01

    Biological fouling and corrosion of stainless steel tubes in the heat exchangers in nuclear reactors at the Savannah River Plant have caused decreased heat transfer efficiency and reduced operational life. This report addresses the microbiology and chemistry of the films present on these tubes, and the relation of this data to the corrosion of the tube material (304L stainless steel). Very few microorganisms other than bacteria were found in the biofilm. Bacteria capable of producing H/sub 2/S, organic acids, anaerobic conditions, and slime have all been isolated from these films. All of these have been implicated in corrosion processes. The most remarkable chemical finding was the inability to detect chloride in the film around areas of presumed chloride induced stress corrosion cracking. Three model systems were used to test the fouling and corrosion potential of metal specimens under a variety of environmental conditions including various biocide regimes. Using these systems, potential improvements in the use of chlorine as a biocidal agent have been observed. It was also shown that larger bacterial populations (including viable and killed cells) were associated with corroded areas as compared to noncorroded areas on the same specimen.

  4. Liquid droplet heat exchanger studies

    NASA Technical Reports Server (NTRS)

    Bruckner, A. P.; Hedges, D. E.; Yungster, S.

    1987-01-01

    Recent analytical and experimental investigations of the liquid droplet heat exchanger (LDHX) concept for space power applications are described. The performance of the LDHX is compared to that of a conventional heat exchanger for heat rejection applications in a Brayton cycle, using the mass-specific heat exchanger effectiveness as a figure of merit. It is shown that the LDHX has an order of magnitude advantage over the conventional heat exchanger. Furthermore, significant improvement in cycle efficiency and power to mass ratio is possible. Two-phase flow experiments in a laboratory scale LDHX, using air and water as the two media, show very good agreement with the quasi-one-dimensional model used in the parametric studies.

  5. Multi-Purpose Logistics Module (MPLM) Cargo Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Zampiceni, John J.; Harper, Lon T.

    2002-01-01

    This paper describes the New Shuttle Orbiter's Multi- Purpose Logistics Modulo (MPLM) Cargo Heat Exchanger (HX) and associated MPLM cooling system. This paper presents Heat Exchanger (HX) design and performance characteristics of the system.

  6. Stability analysis of direct contact heat exchangers subject to system perturbations. Final report, Task 2

    SciTech Connect

    Jacobs, H.R.

    1985-01-01

    This report includes a project summary, copies of two papers resulting from the work and the Ph.D. Dissertation of Dr. Mehdi Golafshani entitled, ''Stability of a Direct Contact Heat Exchanger''. Specifically, the work deals with the operational stability of a spray column type heat exchanger subject to disturbances typical of those which can occur for geothermal applications. A computer program was developed to solve the one-dimensional transient two-phase flow problem and it was applied to the design of a spray column. The operation and design of the East Mesa 500kW/sub e/ direct contactor was assessed. It is shown that the heat transfer is governed by the internal resistance of the dispersed phase. In fact, the performance is well-represented by diffusion of heat within the drops. 5 refs.

  7. Heat exchanger with ceramic elements

    DOEpatents

    Corey, John A.

    1986-01-01

    An annular heat exchanger assembly includes a plurality of low thermal growth ceramic heat exchange members with inlet and exit flow ports on distinct faces. A mounting member locates each ceramic member in a near-annular array and seals the flow ports on the distinct faces into the separate flow paths of the heat exchanger. The mounting member adjusts for the temperature gradient in the assembly and the different coefficients of thermal expansion of the members of the assembly during all operating temperatures.

  8. Heat exchanger using graphite foam

    DOEpatents

    Campagna, Michael Joseph; Callas, James John

    2012-09-25

    A heat exchanger is disclosed. The heat exchanger may have an inlet configured to receive a first fluid and an outlet configured to discharge the first fluid. The heat exchanger may further have at least one passageway configured to conduct the first fluid from the inlet to the outlet. The at least one passageway may be composed of a graphite foam and a layer of graphite material on the exterior of the graphite foam. The layer of graphite material may form at least a partial barrier between the first fluid and a second fluid external to the at least one passageway.

  9. Heat exchange apparatus utilizing thermal siphon pipes

    SciTech Connect

    Daman, E.L.; Kunsagi, L.

    1980-10-07

    A heat exchange apparatus is descirbed in which each of a plurality of thermal siphon pipes has an upper portion extending in an upper heat exchange section and a lower portion extending in a lower heat exchange section. Each pipe is closed at its ends and contains a heat transfer fluid so that when a hot fluid is passed through the lower heat exchange section, the heat is transferred from the hot fluid to the heat exchange fluid. A cool fluid is passed through the upper heat exchange section to remove the heat from the heat exchange fluid.

  10. Phase Change Material Heat Exchangers

    NASA Video Gallery

    NASA’s Game Changing Development is taking on a technologydevelopment and demonstration effort to design, build, and test the next generation of Phase Change Material Heat Exchangers (PCM HXs) on ...

  11. Numerical simulation of heat exchanger

    SciTech Connect

    Sha, W.T.

    1985-01-01

    Accurate and detailed knowledge of the fluid flow field and thermal distribution inside a heat exchanger becomes invaluable as a large, efficient, and reliable unit is sought. This information is needed to provide proper evaluation of the thermal and structural performance characteristics of a heat exchanger. It is to be noted that an analytical prediction method, when properly validated, will greatly reduce the need for model testing, facilitate interpolating and extrapolating test data, aid in optimizing heat-exchanger design and performance, and provide scaling capability. Thus tremendous savings of cost and time are realized. With the advent of large digital computers and advances in the development of computational fluid mechanics, it has become possible to predict analytically, through numerical solution, the conservation equations of mass, momentum, and energy for both the shellside and tubeside fluids. The numerical modeling technique will be a valuable, cost-effective design tool for development of advanced heat exchangers.

  12. Solid State Joining of High Temperature Alloy Tubes for USC and Heat-Exchanger Systems

    SciTech Connect

    Bimal Kad

    2011-12-31

    The principal objective of this project was to develop materials enabling joining technologies for use in forward looking heat-exchanger fabrication in Brayton cycle HIPPS, IGCC, FutureGen concepts capable of operating at temperatures in excess of 1000{degree}C as well as conventional technology upgrades via Ultra Super-Critical (USC) Rankine-cycle boilers capable of operating at 760{degree}C (1400F)/38.5MPa (5500psi) steam, while still using coal as the principal fossil fuel. The underlying mission in Rankine, Brayton or Brayton-Rankine, or IGCC combined cycle heat engine is a steady quest to improving operating efficiency while mitigating global environmental concerns. There has been a progressive move to higher overall cycle efficiencies, and in the case of fossil fuels this has accelerated recently in part because of concerns about greenhouse gas emissions, notably CO{sub 2}. For a heat engine, the overall efficiency is closely related to the difference between the highest temperature in the cycle and the lowest temperature. In most cases, efficiency gains are prompted by an increase in the high temperature, and this in turn has led to increasing demands on the materials of construction used in the high temperature end of the systems. Our migration to new advanced Ni-base and Oxide Dispersion Strengthened (ODS) alloys poses significant fabrication challenges, as these materials are not readily weldable or the weld performs poorly in the high temperature creep regime. Thus the joining challenge is two-fold to a) devise appropriate joining methodologies for similar/dissimilar Ni-base and ODS alloys while b) preserving the near baseline creep performance in the welded region. Our program focus is on solid state joining of similar and dissimilar metals/alloys for heat exchanger components currently under consideration for the USC, HIPPS and IGCC power systems. The emphasis is to manipulate the joining methods and variables available to optimize joint creep

  13. Performance Expectations of Closed-Brayton-Cycle Heat Exchangers in 100-kWe Nuclear Space Power Systems

    NASA Technical Reports Server (NTRS)

    Barrett, Michael J.

    2003-01-01

    Performance expectations of closed-Brayton-cycle heat exchangers to be used in 100-kWe nuclear space power systems were forecast. Proposed cycle state points for a system supporting a mission to three of Jupiter s moons required effectiveness values for the heat-source exchanger, recuperator and rejection exchanger (gas cooler) of 0.98,0.95 and 0.97, respectively. Performance parameters such as number of thermal units (Nm), equivalent thermal conductance (UA), and entropy generation numbers (Ns) varied from 11 to 19,23 to 39 kWK, and 0.019 to 0.023 for some standard heat exchanger configurations. Pressure-loss contributions to entropy generation were significant; the largest frictional contribution was 114% of the heat-transfer irreversibility. Using conventional recuperator designs, the 0.95 effectiveness proved difficult to achieve without exceeding other performance targets; a metallic, plate-fin counterflow solution called for 15% more mass and 33% higher pressure-loss than the target values. Two types of gas-coolers showed promise. Single-pass counterflow and multipass cross-counterflow arrangements both met the 0.97 effectiveness requirement. Potential reliability-related advantages of the cross-countefflow design were noted. Cycle modifications, enhanced heat transfer techniques and incorporation of advanced materials were suggested options to reduce system development risk. Carbon-carbon sheeting or foam proved an attractive option to improve overall performance.

  14. Plate heat exchanger design theory

    NASA Astrophysics Data System (ADS)

    Shah, R. K.; Wanniarachchi, A. S.

    Plate heat exchangers are commonly used in hygienic applications as well as in chemical processing and other industrial applications. Pertinent information on plate exchangers from a designer's point of view is summarized to provide a basic insight into performance behavior of chevron plates. Basic design methods are presented and a method of coupling between heat transfer and pressure drop is introduced. A step by step design procedure for rating and sizing problems is outlined.

  15. Study of plate-fin heat exchanger and cold plate for the active thermal control system of Space Station

    NASA Technical Reports Server (NTRS)

    Chyu, MING-C.

    1992-01-01

    Plate-fin heat exchangers will be employed in the Active Thermal Control System of Space Station Freedom. During ground testing of prototypic heat exchangers, certain anomalous behaviors have been observed. Diagnosis has been conducted to determine the cause of the observed behaviors, including a scrutiny of temperature, pressure, and flow rate test data, and verification calculations based on such data and more data collected during the ambient and thermal/vacuum tests participated by the author. The test data of a plate-fin cold plate have been also analyzed. Recommendation was made with regard to further tests providing more useful information of the cold plate performance.

  16. Heat exchanger, head and shell acceptance criteria

    SciTech Connect

    Lam, P.S.; Sindelar, R.L.

    1992-09-01

    Instability of postulated flaws in the head component of the heat exchanger could not produce a large break, equivalent to a DEGB in the PWS piping, due to the configuration of the head and restraint provided by the staybolts. Rather, leakage from throughwall flaws in the head would increase with flaw length with finite leakage areas that are bounded by a post-instability flaw configuration. Postulated flaws at instability in the shell of the heat exchanger or in the cooling water nozzles could produce a large break in the Cooling Water System (CWS) pressure boundary. An initial analysis of flaw stability for postulated flaws in the heat exchanger head was performed in January 1992. This present report updates that analysis and, additionally, provides acceptable flaw configurations to maintain defined structural or safety margins against flaw instability of the external pressure boundary components of the heat exchanger, namely the head, shell, and cooling water nozzles. Structural and flaw stability analyses of the heat exchanger tubes, the internal pressure boundary of the heat exchangers or interface boundary between the PWS and CWS, were previously completed in February 1992 as part of the heat exchanger restart evaluation and are not covered in this report.

  17. Comparative analysis of compact heat exchangers for application as the intermediate heat exchanger for advanced nuclear reactors

    SciTech Connect

    Bartel, N.; Chen, M.; Utgikar, V. P.; Sun, X.; Kim, I. -H.; Christensen, R.; Sabharwall, P.

    2015-04-04

    A comparative evaluation of alternative compact heat exchanger designs for use as the intermediate heat exchanger in advanced nuclear reactor systems is presented in this article. Candidate heat exchangers investigated included the Printed circuit heat exchanger (PCHE) and offset strip-fin heat exchanger (OSFHE). Both these heat exchangers offer high surface area to volume ratio (a measure of compactness [m2/m3]), high thermal effectiveness, and overall low pressure drop. Helium–helium heat exchanger designs for different heat exchanger types were developed for a 600 MW thermal advanced nuclear reactor. The wavy channel PCHE with a 15° pitch angle was found to offer optimum combination of heat transfer coefficient, compactness and pressure drop as compared to other alternatives. The principles of the comparative analysis presented here will be useful for heat exchanger evaluations in other applications as well.

  18. Comparative analysis of compact heat exchangers for application as the intermediate heat exchanger for advanced nuclear reactors

    DOE PAGES

    Bartel, N.; Chen, M.; Utgikar, V. P.; Sun, X.; Kim, I. -H.; Christensen, R.; Sabharwall, P.

    2015-04-04

    A comparative evaluation of alternative compact heat exchanger designs for use as the intermediate heat exchanger in advanced nuclear reactor systems is presented in this article. Candidate heat exchangers investigated included the Printed circuit heat exchanger (PCHE) and offset strip-fin heat exchanger (OSFHE). Both these heat exchangers offer high surface area to volume ratio (a measure of compactness [m2/m3]), high thermal effectiveness, and overall low pressure drop. Helium–helium heat exchanger designs for different heat exchanger types were developed for a 600 MW thermal advanced nuclear reactor. The wavy channel PCHE with a 15° pitch angle was found to offer optimummore » combination of heat transfer coefficient, compactness and pressure drop as compared to other alternatives. The principles of the comparative analysis presented here will be useful for heat exchanger evaluations in other applications as well.« less

  19. 40 CFR 63.1084 - What heat exchange systems are exempt from the requirements of this subpart?

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    .... (b) Your heat exchange system contains an intervening cooling fluid, containing less than 5 percent.... This intervening fluid must serve to isolate the cooling water from the process fluid and must not be... requires monitoring of a parameter or condition to detect a leak of process fluids to cooling water....

  20. 40 CFR 63.1084 - What heat exchange systems are exempt from the requirements of this subpart?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    .... (b) Your heat exchange system contains an intervening cooling fluid, containing less than 5 percent.... This intervening fluid must serve to isolate the cooling water from the process fluid and must not be... requires monitoring of a parameter or condition to detect a leak of process fluids to cooling water....

  1. Joule-Thomson expander and heat exchanger

    NASA Technical Reports Server (NTRS)

    Norman, R. H.

    1976-01-01

    The Joule-Thomson Expander and Heat Exchanger Program was initiated to develop an assembly (JTX) which consists of an inlet filter, counterflow heat exchanger, Joule-Thomson expansion device, and a low pressure jacket. The program objective was to develop a JTX which, when coupled to an open cycle supercritical helium refrigerating system (storage vessel), would supply superfluid helium (He II) at 2 K or less for cooling infrared detectors.

  2. Thermal induced flow oscillations in heat exchangers for supercritical fluids

    NASA Technical Reports Server (NTRS)

    Friedly, J. C.; Manganaro, J. L.; Krueger, P. G.

    1972-01-01

    Analytical model has been developed to predict possible unstable behavior in supercritical heat exchangers. From complete model, greatly simplified stability criterion is derived. As result of this criterion, stability of heat exchanger system can be predicted in advance.

  3. Heat exchanger and related methods

    SciTech Connect

    Turner, Terry D.; McKellar, Michael G.

    2015-12-22

    Heat exchangers include a housing having an inlet and an outlet and forming a portion of a transition chamber. A heating member may form another portion of the transition chamber. The heating member includes a first end having a first opening and a second end having a second opening larger than the first opening. Methods of conveying a fluid include supplying a first fluid into a transition chamber of a heat exchanger, supplying a second fluid into the transition chamber, and altering a state of a portion of the first fluid with the second fluid. Methods of sublimating solid particles include conveying a first fluid comprising a material in a solid state into a transition chamber, heating the material to a gaseous state by directing a second fluid through a heating member and mixing the first fluid and the second fluid.

  4. Brayton-cycle heat exchanger technology program

    NASA Technical Reports Server (NTRS)

    Killackey, J. J.; Coombs, M. G.; Graves, R. F.; Morse, C. J.

    1976-01-01

    The following five tasks designed to advance this development of heat exchanger systems for close loop Brayton cycle power systems are presented: (1) heat transfer and pressure drop data for a finned tubular heat transfer matrix. The tubes are arranged in a triangular array with copper stainless steel laminate strips helically wound on the tubes to form a disk fin geometry; (2) the development of a modularized waste heat exchanger. Means to provide verified double containment are described; (3) the design, fabrication, and test of compact plate fin heat exchangers representative of full scale Brayton cycle recuperators; (4) the analysis and design of bellows suitable for operation at 1600 F and 200 psia for 1,000 cycles and 50,000 hours creep life; and (5) screening tests used to select a low cost braze alloy with the desirable attributes of a gold base alloy. A total of 22 different alloys were investigated; the final selection was Nicrobraz 30.

  5. The effect of electromagnetic fields on biofouling in a heat exchange system using seawater.

    PubMed

    Trueba, Alfredo; García, Sergio; Otero, Félix M; Vega, Luis M; Madariaga, Ernesto

    2015-01-01

    This article discusses the antifouling action of a continuous physical treatment process comprising the application of electromagnetic fields (EMFs) to seawater used as the refrigerant fluid in a heat exchanger-condenser to maintain the initial 'clean tube' condition. The results demonstrated that the EMFs accelerated the ionic nucleation of calcium and precipitation as calcium carbonate, which weakened the growing biofilm and reduced its adhesion capacity. Consequently, EMFs induced an erosive effect that reduced biofilm formation and fouling. This treatment allowed for the maintenance of significantly lower fouling factors in the treated tubes compared to a control group of untreated tubes, thereby leading to a higher heat transfer efficiency. PMID:25567299

  6. The effect of electromagnetic fields on biofouling in a heat exchange system using seawater.

    PubMed

    Trueba, Alfredo; García, Sergio; Otero, Félix M; Vega, Luis M; Madariaga, Ernesto

    2015-01-01

    This article discusses the antifouling action of a continuous physical treatment process comprising the application of electromagnetic fields (EMFs) to seawater used as the refrigerant fluid in a heat exchanger-condenser to maintain the initial 'clean tube' condition. The results demonstrated that the EMFs accelerated the ionic nucleation of calcium and precipitation as calcium carbonate, which weakened the growing biofilm and reduced its adhesion capacity. Consequently, EMFs induced an erosive effect that reduced biofilm formation and fouling. This treatment allowed for the maintenance of significantly lower fouling factors in the treated tubes compared to a control group of untreated tubes, thereby leading to a higher heat transfer efficiency.

  7. Drag reducing effects of polymer additives in a plate heat exchanger for the OTEC system

    SciTech Connect

    Kim, N.; Yoon, S.; Kim, C.; Seo, T.

    1999-07-01

    Experiments were undertaken for a 15kW Alfa-Laval plate heat exchanger utilizing polyethylene oxide as a polymer additive. Concentrations of polymer additives were 5, 10, 20, 30, 40, 50, 100, 200 and 400 wppm at 25 C and mass flow rates were 0.6kg/s, 0.7kg/s, 0.8kg/s and 0.9kg/s in normal operating ranges of the plate heat exchanger. The maximum effects of drag reductions were found at 20 wppm polymer concentration and at approximately 0.7kg/s of mass flow rate. The results show that there exist optimum polymer concentration and at approximately 0.7kg/s of mass flow rate. The results show that there exist optimum polymer concentration and mass flow rate for the plate heat exchanger for maximum drag reduction effects. In most cases, drag reduction of approximately 20% has been obtained. It means considerable savings in pumping power for a large size OTEC plant.

  8. Pressurized-Flat-Interface Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Voss, F. E.; Howell, H. R.; Winkler, R. V.

    1990-01-01

    High thermal conductance obtained without leakage between loops. Heat-exchanger interface enables efficient transfer of heat between two working fluids without allowing fluids to intermingle. Interface thin, flat, and easy to integrate into thermal system. Possible application in chemical or pharmaceutical manufacturing when even trace contamination of process stream with water or other coolant ruins product. Reduces costs when highly corrosive fluids must be cooled or heated.

  9. The influence of fuel type on the cooling system heat exchanger parameters in heavy-duty engines

    NASA Astrophysics Data System (ADS)

    Worsztynowicz, B.

    2016-09-01

    The paper discuses the problem of selection of cooling systems for heavy-duty engines fitted in city buses. Aside from diesel engines, engine manufacturers also have in their portfolio engines fueled with natural gas, whose design is based on that of a conventional diesel engine. Based on the parameters of the engines from this type-series (the same displacement and rated power) an analysis has been performed of the influence of the applied fuel on the heat flows directed to the radiators and charge air coolers, hence, their size and space necessary for their proper installation. A replacement of a diesel engine with a natural gas fueled engine of the same operating parameters results in an increased amount of heat released to the coolant and a reduced heat from the engine charging system. This forces a selection of different heat exchangers that require more space for installation. A universal cooling module for different engines is not an optimal solution.

  10. Preliminary design package for maxi-therm heat exchanger module

    NASA Technical Reports Server (NTRS)

    1978-01-01

    Heat exchangers were developed for use in a solar heating and cooling system installed in a single family dwelling. Each of the three exchangers consisted of a heating and cooling module and a submersed electric water heating element. Information necessary to evaluate the preliminary design of the heat exchanger is presented in terms of the development and verification plans, performance specifications, installation and maintenance, and hazard analysis.

  11. Lightweight long life heat exchanger

    NASA Technical Reports Server (NTRS)

    Moore, E. K.

    1975-01-01

    The design, fabrication, and evaluation of a full scale shuttle-type condensing heat exchanger constructed of aluminum and utilizing aluminum clad titanium parting sheets is described. A long term salt spray test of candidate parting sheet specimens is described. The results of an investigation into an alternate method of making composite sheet material are discussed.

  12. Heat exchanger with oscillating flow

    NASA Technical Reports Server (NTRS)

    Scotti, Stephen J. (Inventor); Blosser, Max L. (Inventor); Camarda, Charles J. (Inventor)

    1993-01-01

    Various heat exchange apparatuses are described in which an oscillating flow of primary coolant is used to dissipate an incident heat flux. The oscillating flow may be imparted by a reciprocating piston, a double action twin reciprocating piston, fluidic oscillators or electromagnetic pumps. The oscillating fluid flows through at least one conduit in either an open loop or a closed loop. A secondary flow of coolant may be used to flow over the outer walls of at least one conduit to remove heat transferred from the primary coolant to the walls of the conduit.

  13. Heat exchanger with oscillating flow

    NASA Technical Reports Server (NTRS)

    Scotti, Stephen J. (Inventor); Blosser, Max L. (Inventor); Camarda, Charles J. (Inventor)

    1992-01-01

    Various heat exchange apparatuses are described in which an oscillating flow of primary coolant is used to dissipate an incident heat flux. The oscillating flow may be imparted by a reciprocating piston, a double action twin reciprocating piston, fluidic oscillators, or electromagnetic pumps. The oscillating fluid flows through at least one conduit in either an open loop or a closed loop. A secondary flow of coolant may be used to flow over the outer walls of at least one conduit to remove heat transferred from the primary coolant to the walls of the conduit.

  14. Technology Solutions Case Study: Foundation Heat Exchanger, Oak Ridge, Tennessee

    SciTech Connect

    2014-03-01

    The foundation heat exchanger, developed by Oak Ridge National Laboratory, is a new concept for a cost-effective horizontal ground heat exchanger that can be connected to water-to-water or water-to-air heat pump systems for space conditioning as well as domestic water heating.

  15. Heat exchanger restart evaluation. Revision 1

    SciTech Connect

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-03-18

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summary herein.

  16. Heat exchanger for coal gasification process

    DOEpatents

    Blasiole, George A.

    1984-06-19

    This invention provides a heat exchanger, particularly useful for systems requiring cooling of hot particulate solids, such as the separated fines from the product gas of a carbonaceous material gasification system. The invention allows effective cooling of a hot particulate in a particle stream (made up of hot particulate and a gas), using gravity as the motive source of the hot particulate. In a preferred form, the invention substitutes a tube structure for the single wall tube of a heat exchanger. The tube structure comprises a tube with a core disposed within, forming a cavity between the tube and the core, and vanes in the cavity which form a flow path through which the hot particulate falls. The outside of the tube is in contact with the cooling fluid of the heat exchanger.

  17. Heat pump system

    DOEpatents

    Swenson, Paul F.; Moore, Paul B.

    1983-01-01

    An air heating and cooling system for a building includes an expansion type refrigeration circuit and a vapor power circuit. The refrigeration circuit includes two heat exchangers, one of which is communicated with a source of indoor air from the building and the other of which is communicated with a source of air from outside the building. The vapor power circuit includes two heat exchangers, one of which is disposed in series air flow relationship with the indoor refrigeration circuit heat exchanger and the other of which is disposed in series air flow relationship with the outdoor refrigeration circuit heat exchanger. Fans powered by electricity generated by a vapor power circuit alternator circulate indoor air through the two indoor heat exchangers and circulate outside air through the two outdoor heat exchangers. The system is assembled as a single roof top unit, with a vapor power generator and turbine and compressor thermally insulated from the heat exchangers, and with the indoor heat exchangers thermally insulated from the outdoor heat exchangers.

  18. Heat pump system

    DOEpatents

    Swenson, Paul F.; Moore, Paul B.

    1983-06-21

    An air heating and cooling system for a building includes an expansion type refrigeration circuit and a vapor power circuit. The refrigeration circuit includes two heat exchangers, one of which is communicated with a source of indoor air from the building and the other of which is communicated with a source of air from outside the building. The vapor power circuit includes two heat exchangers, one of which is disposed in series air flow relationship with the indoor refrigeration circuit heat exchanger and the other of which is disposed in series air flow relationship with the outdoor refrigeration circuit heat exchanger. Fans powered by electricity generated by a vapor power circuit alternator circulate indoor air through the two indoor heat exchangers and circulate outside air through the two outdoor heat exchangers. The system is assembled as a single roof top unit, with a vapor power generator and turbine and compressor thermally insulated from the heat exchangers, and with the indoor heat exchangers thermally insulated from the outdoor heat exchangers.

  19. Heat pump system

    DOEpatents

    Swenson, Paul F.; Moore, Paul B.

    1977-01-01

    An air heating and cooling system for a building includes an expansion type refrigeration circuit and a vapor power circuit. The refrigeration circuit includes two heat exchangers, one of which is communicated with a source of indoor air from the building and the other of which is communicated with a source of air from outside the building. The vapor power circuit includes two heat exchangers, one of which is disposed in series air flow relationship with the indoor refrigeration circuit heat exchanger and the other of which is disposed in series air flow relationship with the outdoor refrigeration circuit heat exchanger. Fans powered by electricity generated by a vapor power circuit alternator circulate indoor air through the two indoor heat exchangers and circulate outside air through the two outdoor heat exchangers. The system is assembled as a single roof top unit, with a vapor power generator and turbine and compressor thermally insulated from the heat exchangers, and with the indoor heat exchangers thermally insulated from the outdoor heat exchangers.

  20. Oxidizer heat exchanger component test

    NASA Technical Reports Server (NTRS)

    Kanic, P. G.

    1988-01-01

    The RL10-IIB engine, is capable of multimode thrust operation. The engine operates at two low-thrust levels: tank head idle (THI), approximately 1 to 2 percent of full thrust; and pumped idle, 10 percent of full thrust. Operation at THI provides vehicle propellant settling thrust and efficient thermal conditioning; PI operation provides vehicle tank prepressurization and maneuver thrust for low-g deployment. Stable combustion of the RL10-IIB engine during the low-thrust operating modes can be accomplished by using a heat exchanger to supply gaseous oxygen to the propellant injector. The oxidized heat exchanger (OHE) vaporizes the liquid oxygen using hydrogen as the energy source. This report summarizes the test activity and post-test data analysis for two possible heat exchangers, each of which employs a completely different design philosophy. One design makes use of a low-heat transfer (PHT) approach in combination with a volume to attenuate pressure and flow oscillations. The test data showed that the LHT unit satisfied the oxygen exit quality of 0.95 or greater in both the THI and PI modes while maintaining stability. The HHT unit fulfilled all PI requirements; data for THI satisfactory operation is implied from experimental data that straddle the exact THI operating point.

  1. Pressurized bellows flat contact heat exchanger interface

    NASA Technical Reports Server (NTRS)

    Voss, Fred E. (Inventor); Howell, Harold R. (Inventor); Winkler, Roger V. (Inventor)

    1990-01-01

    Disclosed is an interdigitated plate-type heat exchanger interface. The interface includes a modular interconnect to thermally connect a pair or pairs of plate-type heat exchangers to a second single or multiple plate-type heat exchanger. The modular interconnect comprises a series of parallel, plate-type heat exchangers arranged in pairs to form a slot therebetween. The plate-type heat exchangers of the second heat exchanger insert into the slots of the modular interconnect. Bellows are provided between the pairs of fins of the modular interconnect so that when the bellows are pressurized, they drive the plate-type heat exchangers of the modular interconnect toward one another, thus closing upon the second heat exchanger plates. Each end of the bellows has a part thereof a thin, membrane diaphragm which readily conforms to the contours of the heat exchanger plates of the modular interconnect when the bellows is pressurized. This ensures an even distribution of pressure on the heat exchangers of the modular interconnect thus creating substantially planar contact between the two heat exchangers. The effect of the interface of the present invention is to provide a dry connection between two heat exchangers whereby the rate of heat transfer can be varied by varying the pressure within the bellows.

  2. Heat exchangers: Selection, rating, and thermal design

    SciTech Connect

    Kakac, S.; Liu, H.

    1998-01-01

    This book takes a systematic approach to the subject, focusing on the selection, design, rating, and operational challenges of various types of heat exchangers. Written by well-known authors in the field of heat transfer, this book covers all the most commonly used types of heat exchangers, including condensers and evaporators. The text begins with the classification of the different types of heat exchangers and discusses methods for their sizing and rating. Single phase forced convection correlations in ducts and pressure drop and pumping power analysis are also covered. A chapter is devoted to the special problem of fouling. Thermal design methods and processes, including designs for condensers and evaporators, complete this thorough introduction to the subject. The appendix provides information on the thermophysical properties of fluids, including the new refrigerants. Every topic features worked examples to illustrate the methods and procedures presented, and additional problems are included at the end of each chapter, with examples to be used as a student design project. An instructor's manual is available, including complete solutions to selected problems in the text. The contents include: classification of heat exchangers; basic design methods of heat exchangers; forced convection correlations for single-phase side of heat exchangers; heat exchanger pressure drop and pumping power; fouling of heat exchangers; double-pipe heat exchangers; design correlations for condensers and evaporators; shell-and-tube heat exchangers; compact heat exchangers; gasketed-plate heat exchangers; and condensers and evaporators.

  3. Cryogenic Heat Exchanger with Turbulent Flows

    ERIC Educational Resources Information Center

    Amrit, Jay; Douay, Christelle; Dubois, Francis; Defresne, Gerard

    2012-01-01

    An evaporator-type cryogenic heat exchanger is designed and built for introducing fluid-solid heat exchange phenomena to undergraduates in a practical and efficient way. The heat exchanger functions at liquid nitrogen temperature and enables cooling of N[subscript 2] and He gases from room temperatures. We present first the experimental results of…

  4. Effect of thermal-hydrogeological and borehole heat exchanger properties on performance and impact of vertical closed-loop geothermal heat pump systems

    NASA Astrophysics Data System (ADS)

    Dehkordi, S. Emad; Schincariol, Robert A.

    2013-10-01

    Ground-source geothermal systems are drawing increasing attention and popularity due to their efficiency, sustainability and being implementable worldwide. Consequently, design software and regulatory guidelines have been developed. Interaction with the subsurface significantly affects the thermal performance, sustainability, and impacts of such systems. Reviewing the related guidelines and the design software, room for improvement is evident, especially in regards to interaction with groundwater movement. In order to accurately evaluate the thermal effect of system and hydrogeological properties on a borehole heat exchanger, a fully discretized finite-element model is used. Sensitivity of the loop outlet temperatures and heat exchange rates to hydrogeological, system and meteorological factors (i.e. groundwater flux, thermal conductivity and volumetric heat capacity of solids, porosity, thermal dispersivity, grout thermal conductivity, background and inlet temperatures) are analyzed over 6-month and 25-year operation periods. Furthermore, thermal recovery during 25 years after system decommissioning has been modeled. The thermal plume development, transport and dissipation are also assessed. This study shows the importance of subsurface thermal conductivity, groundwater flow (flux > 10-7 m/s), and background and inlet temperature on system performance and impact. It also shows the importance of groundwater flow (flux > 10-8 m/s) on thermal recovery of the ground over other factors.

  5. Experimental investigation of heat transfer and effectiveness in corrugated plate heat exchangers having different chevron angles

    NASA Astrophysics Data System (ADS)

    Kılıç, Bayram; İpek, Osman

    2016-06-01

    In this study, heat transfer rate and effectiveness of corrugated plate heat exchangers having different chevron angles were investigated experimentally. Chevron angles of plate heat exchangers are β = 30° and β = 60°. For this purpose, experimentally heating system used plate heat exchanger was designed and constructed. Thermodynamic analysis of corrugated plate heat exchangers having different chevron angles were carried out. The heat transfer rate and effectiveness values are calculated. The experimental results are shown that heat transfer rate and effectiveness values for β = 60° is higher than that of the other. Obtained experimental results were graphically presented.

  6. Generator-absorber-heat exchange heat transfer apparatus and method and use thereof in a heat pump

    DOEpatents

    Phillips, Benjamin A.; Zawacki, Thomas S.; Marsala, Joseph

    1994-11-29

    Numerous embodiments and related methods for generator-absorber heat exchange (GAX) are disclosed, particularly for absorption heat pump systems. Such embodiments and related methods use the working solution of the absorption system for the heat transfer medium.

  7. 14 CFR 25.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 14 Aeronautics and Space 1 2012-01-01 2012-01-01 false Exhaust heat exchangers. 25.1125 Section 25... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Exhaust System § 25.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes, the following apply: (a) Each exhaust heat...

  8. 14 CFR 25.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Exhaust heat exchangers. 25.1125 Section 25... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Exhaust System § 25.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes, the following apply: (a) Each exhaust heat...

  9. 14 CFR 29.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Exhaust heat exchangers. 29.1125 Section 29... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Exhaust System § 29.1125 Exhaust heat exchangers. For reciprocating engine powered rotorcraft the following apply: (a) Each exhaust heat...

  10. 14 CFR 29.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 14 Aeronautics and Space 1 2012-01-01 2012-01-01 false Exhaust heat exchangers. 29.1125 Section 29... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Exhaust System § 29.1125 Exhaust heat exchangers. For reciprocating engine powered rotorcraft the following apply: (a) Each exhaust heat...

  11. 14 CFR 29.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Exhaust heat exchangers. 29.1125 Section 29... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Exhaust System § 29.1125 Exhaust heat exchangers. For reciprocating engine powered rotorcraft the following apply: (a) Each exhaust heat...

  12. 14 CFR 25.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Exhaust heat exchangers. 25.1125 Section 25... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Exhaust System § 25.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes, the following apply: (a) Each exhaust heat...

  13. Characterization of various losses in a cryogenic counterflow heat exchanger

    NASA Astrophysics Data System (ADS)

    Aminuddin, Mohammad; Zubair, Syed M.

    2014-11-01

    A detailed assessment of irreversibility, predominantly heat in-leak and axial wall conduction, is essential in accurately predicting the performance of high effectiveness heat exchangers employed in cryogenic applications. Integration into a refrigeration system as well requires consideration of parasitic heat loss by conduction from exchanger cold end to the adjacent components. Governing equations incorporating these effects in a counterflow exchanger are solved numerically and the model predictions evaluated for heat exchanger ineffectiveness and heat loss by conduction. The optimum performance mandates minimization of both. Although ineffectiveness decreases at higher longitudinal conduction, cold end loss increases with deterioration of the overall performance. Utilizing lower heat capacity rate hot fluid, nevertheless, reduces the cold end loss. Heat in-leak is relatively high with concurrent consideration of axial wall conduction and has adverse consequence on heat exchanger effectiveness. Analysis of the net heat transferred to lower stages of refrigeration reveals a critical NTU.

  14. Heat exchanger for solar water heaters

    NASA Technical Reports Server (NTRS)

    Cash, M.; Krupnick, A. C.

    1977-01-01

    Proposed efficient double-walled heat exchanger prevents contamination of domestic water supply lines and indicates leakage automatically in solar as well as nonsolar heat sources using water as heat transfer medium.

  15. Axial flow heat exchanger devices and methods for heat transfer using axial flow devices

    DOEpatents

    Koplow, Jeffrey P.

    2016-02-16

    Systems and methods described herein are directed to rotary heat exchangers configured to transfer heat to a heat transfer medium flowing in substantially axial direction within the heat exchangers. Exemplary heat exchangers include a heat conducting structure which is configured to be in thermal contact with a thermal load or a thermal sink, and a heat transfer structure rotatably coupled to the heat conducting structure to form a gap region between the heat conducting structure and the heat transfer structure, the heat transfer structure being configured to rotate during operation of the device. In example devices heat may be transferred across the gap region from a heated axial flow of the heat transfer medium to a cool stationary heat conducting structure, or from a heated stationary conducting structure to a cool axial flow of the heat transfer medium.

  16. Optimization of Borehole Heat Exchanger Arrays

    NASA Astrophysics Data System (ADS)

    Schulte, Daniel; Rühaak, Wolfram; Welsch, Bastian; Oladyshkin, Sergey; Sass, Ingo

    2016-04-01

    Arrays of borehole heat exchangers are an increasingly popular source for renewable energy. Furthermore, they can serve as borehole thermal energy storages for seasonally fluctuating heat sources like solar thermal energy or district heating grids. However, the uncertainty of geological parameters and the nonlinear behavior of the complex system make it difficult to simulate and predict the required design of borehole heat exchanger arrays. As a result, the arrays easily turn out to be over or undersized, which compromises the economic feasibility of these systems. Here, we present a novel optimization strategy for the design of borehole thermal energy storages. The arbitrary polynomial chaos expansion method is used to build a proxy model from a set of numerical training simulations, which allows for the consideration of parameter uncertainties. Thus, the resulting proxy model bypasses the problem of excessive computation time for the numerous function calls required for a mathematical optimization. Additionally, we iteratively refine the proxy model during the optimization procedure using additional numerical simulation runs. With the presented solution, many aspects of borehole heat exchanger arrays can be optimized under geological uncertainty.

  17. Performance of a condensing heat exchanger system at Lake City Army Ammunition Plant, Independence, Missouri. Final report

    SciTech Connect

    Snyder, M.E.; Case, M.P.; Jones, S.; Caron, R.

    1992-06-01

    The U.S. Army has placed high priority on conserving national energy resources and is particularly interested in projects that demonstrate energy conservation. Approximately 18 percent of the fuel energy put into a boiler is wasted in the form of heat in the flue gas. This excess heat is necessary to maintain the flue gas temperature above the dewpoint of sulfur oxides to prevent corrosion. Because the condensing heat exchanger (CHE) system is resistant to corrosion, it allows the flue gas temperature to be reduced and the waste heat to be recovered, potentially increasing fuel efficiency. To evaluate the potential savings, the U.S. Army Construction Engineering Research Laboratory (USACERL) conducted a system demonstration on the most frequently used boiler at Lake City Army Ammunition Plant Army Materiel Command (AMC), Independence, MO. Researchers estimated the annual fuel savings to be $132,000 based on 5 months of measured data, at a fuel cost $3.92 per million Btu. Total investment was $199,200. Payback of 1.5 years on the initial investment demonstrates the opportunities associated with CHE systems and warrants a broader investigation of applying the technology throughout AMC and the Army.

  18. NGNP Process Heat Utilization: Liquid Metal Phase Change Heat Exchanger

    SciTech Connect

    Piyush Sabharwall; Mike Patterson; Vivek Utgikar; Fred Gunnerson

    2008-09-01

    One key long-standing issue that must be overcome to fully realize the successful growth of nuclear power is to determine other benefits of nuclear energy apart from meeting the electricity demands. The Next Generation Nuclear Plant (NGNP) will most likely be producing electricity and heat for the production of hydrogen and/or oil retrieval from oil sands and oil shale to help in our national pursuit of energy independence. For nuclear process heat to be utilized, intermediate heat exchange is required to transfer heat from the NGNP to the hydrogen plant or oil recovery field in the most efficient way possible. Development of nuclear reactor - process heat technology has intensified the interest in liquid metals as heat transfer media because of their ideal transport properties. Liquid metal heat exchangers are not new in practical applications. An important rational for considering liquid metals is the potential convective heat transfer is among the highest known. Thus explains the interest in liquid metals as coolant for intermediate heat exchange from NGNP. For process heat it is desired that, intermediate heat exchangers (IHX) transfer heat from the NGNP in the most efficient way possible. The production of electric power at higher efficiency via the Brayton Cycle, and hydrogen production, requires both heat at higher temperatures and high effectiveness compact heat exchangers to transfer heat to either the power or process cycle. Compact heat exchangers maximize the heat transfer surface area per volume of heat exchanger; this has the benefit of reducing heat exchanger size and heat losses. High temperature IHX design requirements are governed in part by the allowable temperature drop between the outlet and inlet of the NGNP. In order to improve the characteristics of heat transfer, liquid metal phase change heat exchangers may be more effective and efficient. This paper explores the overall heat transfer characteristics and pressure drop of the phase change

  19. Heat rejection system

    DOEpatents

    Smith, Gregory C.; Tokarz, Richard D.; Parry, Jr., Harvey L.; Braun, Daniel J.

    1980-01-01

    A cooling system for rejecting waste heat consists of a cooling tower incorporating a plurality of coolant tubes provided with cooling fins and each having a plurality of cooling channels therein, means for directing a heat exchange fluid from the power plant through less than the total number of cooling channels to cool the heat exchange fluid under normal ambient temperature conditions, means for directing water through the remaining cooling channels whenever the ambient temperature rises above the temperature at which dry cooling of the heat exchange fluid is sufficient and means for cooling the water.

  20. Brayton heat exchange unit development program

    NASA Technical Reports Server (NTRS)

    Morse, C. J.; Richard, C. E.; Duncan, J. D.

    1971-01-01

    A Brayton Heat Exchanger Unit (BHXU), consisting of a recuperator, a heat sink heat exchanger and a gas ducting system, was designed, fabricated, and tested. The design was formulated to provide a high performance unit suitable for use in a long-life Brayton-cycle powerplant. A parametric analysis and design study was performed to establish the optimum component configurations to achieve low weight and size and high reliability, while meeting the requirements of high effectiveness and low pressure drop. Layout studies and detailed mechanical and structural design were performed to obtain a flight-type packaging arrangement. Evaluation testing was conducted from which it is estimated that near-design performance can be expected with the use of He-Xe as the working fluid.

  1. Improved ceramic heat exchange material

    NASA Technical Reports Server (NTRS)

    Mccollister, H. L.

    1977-01-01

    Improved corrosion resistant ceramic materials that are suitable for use as regenerative heat exchangers for vehicular gas turbines is reported. Two glass-ceramic materials, C-144 and C-145, have superior durability towards sulfuric acid and sodium sulfate compared to lithium aluminosilicate (LAS) Corning heat exchange material 9455. Material C-144 is a leached LAS material whose major crystalline phase is silica keatite plus mullite, and C-145 is a LAS keatite solid solution (S.S.) material. In comparison to material 9455, material C-144 is two orders of magnitude better in dimensional stability to sulfuric acid at 300 C, and one order of magnitude better in stability to sodium sulfate at 1000 C. Material C-145 is initially two times better in stability to sulfuric acid, and about one order of magnitude better in stability to sodium sulfate. Both C-144 and C-145 have less than 300 ppm delta L/L thermal expansion from ambient to 1000 C, and good dimensional stability of less than approximately 100 ppm delta L/L after exposure to 1000 C for 100 hours. The glass-ceramic fabrication process produced a hexagonal honeycomb matrix having an 85% open frontal area, 50 micrometer wall thickness, and less than 5% porosity.

  2. Thermal and economic analysis of plastic heat exchangers for solar water heating

    SciTech Connect

    Liu, W.; Davidson, J.; Raman, R.; Mantell, S.

    1999-07-01

    The feasibility of polymer heat exchangers for solar water heaters is examined in terms of thermal performance and cost of tube-in-shell and immersed designs. High temperature nylon and cross-linked polyethylene were identified as suitable polymers for this application. These materials can meet the high temperature and pressure requirements of a domestic potable hot water system. The heat exchanger designs are compared for heat transfer area required to provide 3,000 and 6,000 W. A nylon tube-in-shell heat exchanger, sized for a 3,000 W load, is approximately 80% of the cost of a copper tube-in-shell heat exchanger. For an immersed heat exchanger, a high temperature nylon tube bank design has the lowest cost. The nylon tube bank heat exchanger, sized for a 3,000 W load, is approximately 80% the cost of an immersed coiled copper tube heat exchanger.

  3. Combined refrigeration system with a liquid pre-cooling heat exchanger

    DOEpatents

    Gaul, Christopher J.

    2003-07-01

    A compressor-pump unit for use in a vapor-compression refrigeration system is provided. The compressor-pump unit comprises a driving device including a rotatable shaft. A compressor is coupled with a first portion of the shaft for compressing gaseous refrigerant within the vapor-compression refrigeration system. A liquid pump is coupled with a second portion of the shaft for receiving liquid refrigerant having a first pressure and for discharging the received liquid refrigerant at a second pressure with the second pressure being higher than the first pressure by a predetermined amount such that the discharged liquid refrigerant is subcooled. A pre-cooling circuit is connected to the liquid pump with the pre-cooling circuit being exposed to the gaseous refrigerant whereby the gaseous refrigerant absorbs heat from the liquid refrigerant, prior to the liquid refrigerant entering the liquid pump.

  4. Preliminary SP-100/Stirling heat exchanger designs

    NASA Technical Reports Server (NTRS)

    Schmitz, Paul; Tower, Leonard; Dawson, Ronald; Blue, Brian; Dunn, Pat

    1993-01-01

    Analytic modeling of several heat exchanger concepts to couple the SP-100 nuclear reactor primary lithium loop and the Space Stirling Power Convertor (SSPC) was performed. Four 25 kWe SSPC's are used to produce the required 100 kW of electrical power. This design work focused on the interface between a single SSPC and the primary lithium loop. Manifolding to separate and collect the four channel flow was not modeled. This work modeled two separate types of heat exchanger interfaces (conductive coupling and radiative coupling) to explore their relative advantages and disadvantages. The minimum mass design of the conductively coupled concepts was 18 kg or 0.73 kg/kWe for a single 25 kWe convertor. The minimum mass radiatively coupled concept was 41 kg or 1.64 kg/kWe. The direct conduction heat exchanger provides a lighter weight system because of its ability to operate the Stirling convertor evaporator at higher heat fluxes than those attainable by the radiatively coupled systems. Additionally the conductively coupled concepts had relatively small volumes and provide potentially simpler assembly. Their disadvantages were the tight tolerances and material joining problems associated with this refractory to superalloy interface. The advantages of the radiatively coupled designs were the minimal material interface problems.

  5. Heat Recovery Ventilation for Housing: Air-to-Air Heat Exchangers.

    ERIC Educational Resources Information Center

    Corbett, Robert J.; Miller, Barbara

    The air-to-air heat exchanger (a fan powered ventilation device that recovers heat from stale outgoing air) is explained in this six-part publication. Topic areas addressed are: (1) the nature of air-to-air heat exchangers and how they work; (2) choosing and sizing the system; (3) installation, control, and maintenance of the system; (4) heat…

  6. Progress Report for Diffusion Welding of the NGNP Process Application Heat Exchangers

    SciTech Connect

    R.E. Mizia; D.E. Clark; M.V. Glazoff; T.E. Lister; T.L. Trowbridge

    2011-04-01

    The NGNP Project is currently investigating the use of metallic, diffusion welded, compact heat exchangers to transfer heat from the primary (reactor side) heat transport system to the secondary heat transport system. The intermediate heat exchanger will transfer this heat to downstream applications such as hydrogen production, process heat, and electricity generation. The channeled plates that make up the heat transfer surfaces of the intermediate heat exchanger will have to be assembled into an array by diffusion welding.

  7. Direct contact droplet heat exchangers for thermal management in space

    NASA Technical Reports Server (NTRS)

    Bruckner, A. P.; Hertzberg, A.

    1982-01-01

    A liquid droplet heat exchanger for space applications is described which transfers heat between a gas and a liquid metal dispersed into droplets. The ability of the droplet heat exchanger to transfer heat between two media in direct contact over a wide temperature range circumvents many of the material limitations of conventional tube-type heat exchangers and does away with complicated plumbing systems and their tendency toward single point failure. Droplet heat exchangers offer large surface to volume ratios in a compact geometry, very low gas pressure drop, and high effectiveness. The application of the droplet heat exchanger in a high temperature Brayton cycle is discussed to illustrate its performance and operational characteristics.

  8. Optimizing PT Arun LNG main heat exchanger

    SciTech Connect

    Irawan, B.

    1995-12-01

    The capacity of a LNG liquefaction unit has been increased by upgrading the refrigeration system, without making changes to the main heat exchanger (MHE). It is interesting, that after all modifications were completed, a higher refrigerant circulation alone could not increase LNG production. However, by optimizing the refrigerant component ratio, the UA of the MHE increased and LNG production improved. This technical evaluation will provide recommendations and show how the evaluation of the internal temperature profile helped optimize the MHE operating conditions.

  9. Design of single passage heat exchangers

    SciTech Connect

    Fehr, R.L.; Walton, L.R.; Parker, B.F.

    1981-01-01

    The available literature has been reviewed, and information useful for heat exchanger design has been presented and compared. The available design information is presented in the form of simplified equations that are suitable for the design of heat exchangers for livestock buildings. The equations presented have been used to develop a computer program as an example of how they can be arranged to aid in designing heat exchangers. 14 refs.

  10. Study on the Heat-Flow Controllable Heat Exchanger-3rd report

    NASA Astrophysics Data System (ADS)

    Ishikawa, Osamu; Hamano, Masayoshi; Yanadori, Michio

    The heat-flow controllable heat exchanger for the purpose of heat recovery through the waste hot water at the bathroom and the washing room has been developed. The system is especially available at the house of cold area and the recovery heat is used to warm the suction air conducted from ventilation device. As the result of field test, it is clarified that the heat recovery rate by the system is very large. Also, the exchanger is possible to control the amount of recorery heat. Therefore, it is considered that the exchanger is applicable in the ventilation systems used the waste hot water.

  11. Heat pump having improved defrost system

    DOEpatents

    Chen, F.C.; Mei, V.C.; Murphy, R.W.

    1998-12-08

    A heat pump system includes, in an operable relationship for transferring heat between an exterior atmosphere and an interior atmosphere via a fluid refrigerant: a compressor; an interior heat exchanger; an exterior heat exchanger; an accumulator; and means for heating the accumulator in order to defrost the exterior heat exchanger. 2 figs.

  12. Heat pump having improved defrost system

    DOEpatents

    Chen, Fang C.; Mei, Viung C.; Murphy, Richard W.

    1998-01-01

    A heat pump system includes, in an operable relationship for transferring heat between an exterior atmosphere and an interior atmosphere via a fluid refrigerant: a compressor; an interior heat exchanger; an exterior heat exchanger; an accumulator; and means for heating the accumulator in order to defrost the exterior heat exchanger.

  13. Experimental investigation of a manifold heat-pipe heat exchanger

    SciTech Connect

    Konev, S.V.; Wang Tszin` Lyan`; D`yakov, I.I.

    1995-12-01

    Results of experimental investigations of a heat exchanger on a manifold water heat pipe are given. An analysis is made of the temperature distribution along the heat-transfer agent path as a function of the transferred heat power. The influence of the degree of filling with the heat transfer agent on the operating characteristics of the construction is considered.

  14. Condensation in horizontal heat exchanger tubes

    SciTech Connect

    Leyer, S.; Zacharias, T.; Maisberger, F.; Lamm, M.; Vallee, C.; Beyer, M.; Hampel, U.

    2012-07-01

    Many innovative reactor concepts for Generation III nuclear power plants use passive safety equipment for residual heat removal. These systems use two phase natural circulation. Heat transfer to the coolant results in a density difference providing the driving head for the required mass flow. By balancing the pressure drop the system finds its operational mode. Therefore the systems depend on a strong link between heat transfer and pressure drop determining the mass flow through the system. In order to be able to analyze these kind of systems with the help of state of the art computer codes the implemented numerical models for heat transfer, pressure drop or two phase flow structure must be able to predict the system performance in a wide parameter range. Goal of the program is to optimize the numerical models and therefore the performance of computer codes analyzing passive systems. Within the project the heat transfer capacity of a heat exchanger tube will be investigated. Therefore the tube will be equipped with detectors, both temperature and pressure, in several directions perpendicular to the tube axis to be able to resolve the angular heat transfer. In parallel the flow structure of a two phase flow inside and along the tube will be detected with the help of x-ray tomography. The water cooling outside of the tube will be realized by forced convection. It will be possible to combine the flow structure measurement with an angular resolved heat transfer for a wide parameter range. The test rig is set up at the TOPLFOW facility at the Helmholtz-Zentrum Dresden-Rossendorf (HZDR), so that it will be possible to vary the pressure between 5 and 70 bar. The steam mass content will be varied between 0 and 100 percent. The results will be compared to the large scaled Emergency Condenser Tests performed at the INKA test facility in Karlstein (Germany). The paper will explain the test setup and the status of the project will be presented. (authors)

  15. Heat Exchanger With Reservoir And Controls

    NASA Technical Reports Server (NTRS)

    Brown, Richard F.; Edelstein, Fred

    1989-01-01

    Heat-pipe assembly operates as evaporator or as condenser. New heat exchanger incorporates important improvements over previous designs. By adding reservoir to primary loop, locating ultrasonic liquid-level sensors on reservoir rather than directly on one of heat pipes, and revising control logic, uneven distribution of flow among heat pipes and erroneous behavior of valves eliminated.

  16. Heat and moisture exchangers and breathing system filters: their use in anaesthesia and intensive care. Part 2 - practical use, including problems, and their use with paediatric patients.

    PubMed

    Wilkes, A R

    2011-01-01

    Heat and moisture exchangers and breathing system filters are intended to replace the normal warming, humidifying and filtering functions of the upper airways. The first part of this review considered the history, principles of operation and efficiency of these devices. The aim of this part of the review is to summarise recent guidelines on the use of these devices and outline the problems that can occur. In particular, the effect of these devices on gas analysis, dead space, resistance to gas flow and blockage of the breathing system is considered. In children, it is important to consider the addition of dead space and resistance to gas flow. A body weight of 2.5 kg is probably the lower weight limit for use with heat and moisture exchangers, and 3 kg for filters. The resistance to gas flow of a heat- and moisture-exchanging filter added to a Mapleson F breathing system can cause a delay in the induction of anaesthesia.

  17. Heat Exchanger Lab for Chemical Engineering Undergraduates

    ERIC Educational Resources Information Center

    Rajala, Jonathan W.; Evans, Edward A.; Chase, George G.

    2015-01-01

    Third year chemical engineering undergraduate students at The University of Akron designed and fabricated a heat exchanger for a stirred tank as part of a Chemical Engineering Laboratory course. The heat exchanger portion of this course was three weeks of the fifteen week long semester. Students applied concepts of scale-up and dimensional…

  18. Heat exchanger with a removable tube section

    DOEpatents

    Wolowodiuk, W.; Anelli, J.

    1975-07-29

    A heat exchanger is described in which the tube sheet is secured against primary liquid pressure, but which allows for easy removal of the tube section. The tube section is supported by a flange which is secured by a number of shear blocks, each of which extends into a slot which is immovable with respect to the outer shell of the heat exchanger. (auth)

  19. Absorption heat pump system

    DOEpatents

    Grossman, Gershon; Perez-Blanco, Horacio

    1984-01-01

    An improvement in an absorption heat pump cycle is obtained by adding adiabatic absorption and desorption steps to the absorber and desorber of the system. The adiabatic processes make it possible to obtain the highest temperature in the absorber before any heat is removed from it and the lowest temperature in the desorber before heat is added to it, allowing for efficient utilization of the thermodynamic availability of the heat supply stream. The improved system can operate with a larger difference between high and low working fluid concentrations, less circulation losses, and more efficient heat exchange than a conventional system.

  20. Condensing heat exchangers for maximum boiler efficiency

    SciTech Connect

    Johnson, D.W.; DiVitto, J.G.; Rakocy, M.E.

    1994-12-31

    Until now, boiler efficiency has been limited due to the minimum temperature allowed at the stack. Heat lost up the stack was in exchange for keeping the flue gas temperature above the water vapor dew point. If water vapor was allowed to condense out, rapid deterioration, due to acid corrosion, of the outlet duct and stack would result. With the development of the condensing heat exchanger, boiler efficiency can now exceed 90%. Approximately 1% gain in boiler efficiency can be expected for every 40 F (4.5 C) reduction in flue gas stack temperature. In the CHX{reg_sign} condensing heat exchanger, all gas wetted surfaces are covered with DuPont Teflon{reg_sign}. The Teflon covered heat exchanger surfaces are impervious to all acids normally resulting from the combustion of fossil fuels. This allows the flue gas to be cooled to below the water vapor dew point with no subsequent corrosion of the heat exchanger surfaces.

  1. Improved ceramic heat exchanger materials

    NASA Technical Reports Server (NTRS)

    Rauch, H. W.

    1980-01-01

    The development and evaluation of materials for potential application as heat exchanger structures in automotive gas turbine engines is discussed. Test specimens in the form of small monolithic bars were evaluated for thermal expansion and dimensional stability before and after exposure to sea salt and sulfuric acid, followed by short and long term cycling at temperatures up to 1200 C. The material finally selected, GE-7808, consists of the oxides, ZrO2-MgO-Al2O3-S1O2, and is described generically as ZrMAS. The original version was based on a commercially available cordierite (MAS) frit. However, a clay/talc mixture was demonstrated to be a satisfactory very low cost source of the cordierite (MAS) phase. Several full size honeycomb regenerator cores, about 10.2 cm thick and 55 cm diameter were fabricated from both the frit and mineral versions of GE-7808. The honeycomb cells in these cores had rectangular dimensions of about 0.5 mm x 2.5 mm and a wall thickness of approximately 0.2 mm. The test data show that GE-7808 is significantly more stable at 1100 C in the presence of sodium than the aluminosilicate reference materials. In addition, thermal exposure up to 1100 C, with and without sodium present, results in essentially no change in thermal expansion of GE-7808.

  2. Charge exchange system

    DOEpatents

    Anderson, Oscar A.

    1978-01-01

    An improved charge exchange system for substantially reducing pumping requirements of excess gas in a controlled thermonuclear reactor high energy neutral beam injector. The charge exchange system utilizes a jet-type blanket which acts simultaneously as the charge exchange medium and as a shield for reflecting excess gas.

  3. Phase Change Material Heat Exchanger Life Test

    NASA Technical Reports Server (NTRS)

    Lillibridge, Sean; Stephan, Ryan; Lee, Steve; He, Hung

    2008-01-01

    Low Lunar Orbit (LLO) poses unique thermal challenges for the orbiting space craft, particularly regarding the performance of the radiators. The emitted infrared (IR) heat flux from the lunar surface varies drastically from the light side to the dark side of the moon. Due to the extremely high incident IR flux, especially at low beta angles, a radiator is oftentimes unable to reject the vehicle heat load throughout the entire lunar orbit. One solution to this problem is to implement Phase Change Material (PCM) Heat Exchangers. PCM Heat Exchangers act as a "thermal capacitor," storing thermal energy when the radiator is unable to reject the required heat load. The stored energy is then removed from the PCM heat exchanger when the environment is more benign. Because they do not use an expendable resource, such as the feed water used by sublimators and evaporators, PCM Heat Exchangers are ideal for long duration Low Lunar Orbit missions. The Advanced Thermal Control project at JSC is completing a PCM heat exchanger life test to determine whether further technology development is warranted. The life test is being conducted on four nPentadecane, carbon filament heat exchangers. Fluid loop performance, repeatability, and measurement of performance degradation over 2500 melt-freeze cycles will be performed and reported in the current document.

  4. Lox breathing system with gas permeable-liquid impermeable heat exchange and delivery hose

    DOEpatents

    Hall, Mark N.

    1996-01-01

    Life support apparatus composed of: a garment (2): for completely enclosing a wearer and constructed for preventing passage of gas from the environment surrounding the garment (2); a portable receptacle (6) holding a quantity of an oxygen-containing fluid in liquid state, the fluid being in a breathable gaseous; state when at standard temperature and pressure; a fluid flow member (16) secured within the garment (2) and coupled to the receptacle (6) for conducting the fluid in liquid state from the receptacle (6) to the interior of the garment (2); and a fluid flow control device (14) connected for causing fluid to flow from the receptacle (6) to the fluid flow member (16) at a rate determined by the breathable air requirement of the wearer, wherein fluid in liquid state is conducted into the interior of the garment (2) at a rate to be vaporized and heated to a breathable temperature by body heat produced by the wearer.

  5. LOx breathing system with gas permeable-liquid impermeable heat exchange and delivery hose

    DOEpatents

    Hall, M.N.

    1996-04-30

    Life support apparatus is composed of: a garment for completely enclosing a wearer and constructed for preventing passage of gas from the environment surrounding the garment; a portable receptacle holding a quantity of an oxygen-containing fluid in liquid state, the fluid being in a breathable gaseous state when at standard temperature and pressure; a fluid flow member secured within the garment and coupled to the receptacle for conducting the fluid in liquid state from the receptacle to the interior of the garment; and a fluid flow control device connected for causing fluid to flow from the receptacle to the fluid flow member at a rate determined by the breathable air requirement of the wearer, wherein fluid in liquid state is conducted into the interior of the garment at a rate to be vaporized and heated to a breathable temperature by body heat produced by the wearer. 6 figs.

  6. Radiant heat exchange calculations in radiantly heated and cooled enclosures

    SciTech Connect

    Chapman, K.S.; Zhang, P.

    1995-08-01

    This paper presents the development of a three-dimensional mathematical model to compute the radiant heat exchange between surfaces separated by a transparent and/or opaque medium. The model formulation accommodates arbitrary arrangements of the interior surfaces, as well as arbitrary placement of obstacles within the enclosure. The discrete ordinates radiation model is applied and has the capability to analyze the effect of irregular geometries and diverse surface temperatures and radiative properties. The model is verified by comparing calculated heat transfer rates to heat transfer rates determined from the exact radiosity method for four different enclosures. The four enclosures were selected to provide a wide range of verification. This three-dimensional model based on the discrete ordinates method can be applied to a building to assist the design engineer in sizing a radiant heating system. By coupling this model with a convective and conductive heat transfer model and a thermal comfort model, the comfort levels throughout the room can be easily and efficiently mapped for a given radiant heater location. In addition, objects such as airplanes, trucks, furniture, and partitions can be easily incorporated to determine their effect on the performance of the radiant heating system.

  7. Analysis of a Flooded Heat Exchanger

    ERIC Educational Resources Information Center

    Fink, Aaron H.; Luyben, William L.

    2015-01-01

    Flooded heat exchangers are often used in industry to reduce the required heat-transfer area and the size of utility control valves. These units involve a condensing vapor on the hot side that accumulates as a liquid phase in the lower part of the vessel. The heat transfer occurs mostly in the vapor space, but the condensate becomes somewhat…

  8. Heat Exchanger Support Bracket Design Calculations

    SciTech Connect

    Rucinski, Russ; /Fermilab

    1995-01-12

    This engineering note documents the design of the heat exchanger support brackets. The heat exchanger is roughly 40 feet long, 22 inches in diameter and weighs 6750 pounds. It will be mounted on two identical support brackets that are anchored to a concrete wall. The design calculations were done for one bracket supporting the full weight of the heat exchanger, rounded up to 6800 pounds. The design follows the American Institute of Steel Construction (AISC) Manual of steel construction, Eighth edition. All calculated stresses and loads on welds were below allowables.

  9. Generator-absorber-heat exchange heat transfer apparatus and method and use thereof in a heat pump

    DOEpatents

    Phillips, Benjamin A.; Zawacki, Thomas S.

    1996-12-03

    Numerous embodiments and related methods for generator-absorber heat exchange (GAX) are disclosed, particularly for absorption heat pump systems. Such embodiments and related methods use the working solution of the absorption system for the heat transfer medium. A combination of weak and rich liquor working solution is used as the heat transfer medium.

  10. Heat exchanger with transpired, highly porous fins

    DOEpatents

    Kutscher, Charles F.; Gawlik, Keith

    2002-01-01

    The heat exchanger includes a fin and tube assembly with increased heat transfer surface area positioned within a hollow chamber of a housing to provide effective heat transfer between a gas flowing within the hollow chamber and a fluid flowing in the fin and tube assembly. A fan is included to force a gas, such as air, to flow through the hollow chamber and through the fin and tube assembly. The fin and tube assembly comprises fluid conduits to direct the fluid through the heat exchanger, to prevent mixing with the gas, and to provide a heat transfer surface or pathway between the fluid and the gas. A heat transfer element is provided in the fin and tube assembly to provide extended heat transfer surfaces for the fluid conduits. The heat transfer element is corrugated to form fins between alternating ridges and grooves that define flow channels for directing the gas flow. The fins are fabricated from a thin, heat conductive material containing numerous orifices or pores for transpiring the gas out of the flow channel. The grooves are closed or only partially open so that all or substantially all of the gas is transpired through the fins so that heat is exchanged on the front and back surfaces of the fins and also within the interior of the orifices, thereby significantly increasing the available the heat transfer surface of the heat exchanger. The transpired fins also increase heat transfer effectiveness of the heat exchanger by increasing the heat transfer coefficient by disrupting boundary layer development on the fins and by establishing other beneficial gas flow patterns, all at desirable pressure drops.

  11. Secondary heat exchanger design and comparison for advanced high temperature reactor

    SciTech Connect

    Sabharwall, P.; Kim, E. S.; Siahpush, A.; McKellar, M.; Patterson, M.

    2012-07-01

    Next generation nuclear reactors such as the advanced high temperature reactor (AHTR) are designed to increase energy efficiency in the production of electricity and provide high temperature heat for industrial processes. The efficient transfer of energy for industrial applications depends on the ability to incorporate effective heat exchangers between the nuclear heat transport system and the industrial process heat transport system. This study considers two different types of heat exchangers - helical coiled heat exchanger and printed circuit heat exchanger - as possible options for the AHTR secondary heat exchangers with distributed load analysis and comparison. Comparison is provided for all different cases along with challenges and recommendations. (authors)

  12. 1-MWE heat exchangers for OTEC. Final design report

    SciTech Connect

    Sprouse, A.M.

    1980-06-19

    The design of a 1 MWe OTEC heat exchanger is documented, including the designs of the evaporator and associated systems, condenser, instrumentation, and materials for corrosion/erosion control and fabrication processes. (LEW)

  13. 21 CFR 870.4240 - Cardiopulmonary bypass heat exchanger.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... (CONTINUED) MEDICAL DEVICES CARDIOVASCULAR DEVICES Cardiovascular Surgical Devices § 870.4240 Cardiopulmonary..., consisting of a heat exchange system used in extracorporeal circulation to warm or cool the blood...

  14. 21 CFR 870.4240 - Cardiopulmonary bypass heat exchanger.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... (CONTINUED) MEDICAL DEVICES CARDIOVASCULAR DEVICES Cardiovascular Surgical Devices § 870.4240 Cardiopulmonary..., consisting of a heat exchange system used in extracorporeal circulation to warm or cool the blood...

  15. 21 CFR 870.4240 - Cardiopulmonary bypass heat exchanger.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... (CONTINUED) MEDICAL DEVICES CARDIOVASCULAR DEVICES Cardiovascular Surgical Devices § 870.4240 Cardiopulmonary..., consisting of a heat exchange system used in extracorporeal circulation to warm or cool the blood...

  16. 21 CFR 870.4240 - Cardiopulmonary bypass heat exchanger.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... (CONTINUED) MEDICAL DEVICES CARDIOVASCULAR DEVICES Cardiovascular Surgical Devices § 870.4240 Cardiopulmonary..., consisting of a heat exchange system used in extracorporeal circulation to warm or cool the blood...

  17. 21 CFR 870.4240 - Cardiopulmonary bypass heat exchanger.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... (CONTINUED) MEDICAL DEVICES CARDIOVASCULAR DEVICES Cardiovascular Surgical Devices § 870.4240 Cardiopulmonary..., consisting of a heat exchange system used in extracorporeal circulation to warm or cool the blood...

  18. A Liquid-Liquid Thermoelectric Heat Exchanger as a Heat Pump for Testing Phase Change Material Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Sheth, Rubik B.; Makinen, Janice; Le, Hung V.

    2016-01-01

    The primary objective of the Phase Change HX payload on the International Space Station (ISS) is to test and demonstrate the viability and performance of Phase Change Material Heat Exchangers (PCM HX). The system was required to pump a working fluid through a PCM HX to promote the phase change material to freeze and thaw as expected on Orion's Multipurpose Crew Vehicle. Due to limitations on ISS's Internal Thermal Control System, a heat pump was needed on the Phase Change HX payload to help with reducing the working fluid's temperature to below 0degC (32degF). This paper will review the design and development of a TEC based liquid-liquid heat exchanger as a way to vary to fluid temperature for the freeze and thaw phase of the PCM HX. Specifically, the paper will review the design of custom coldplates and sizing for the required heat removal of the HX.

  19. Nonsurvivable momentum exchange system

    NASA Technical Reports Server (NTRS)

    Roder, Russell (Inventor); Ahronovich, Eliezer (Inventor); Davis, III, Milton C. (Inventor)

    2007-01-01

    A demiseable momentum exchange system includes a base and a flywheel rotatably supported on the base. The flywheel includes a web portion defining a plurality of web openings and a rim portion. The momentum exchange system further includes a motor for driving the flywheel and a cover for engaging the base to substantially enclose the flywheel. The system may also include components having a melting temperature below 1500 degrees Celsius. The momentum exchange system is configured to demise on reentry.

  20. Microchannel Heat Exchangers with Carbon Dioxide

    SciTech Connect

    Zhao, Y.; Ohadi, M.M.; Radermacher, R.

    2001-09-15

    significantly. However, under such conditions, air side pressure drop also increases when moisture condensation occurs. An increase in airflow rate also increases the overall heat transfer coefficient. Air side pressure drop mainly depends on airflow rate. For the gas cooler, a significant portion of the heat transfer occurred in the first heat exchanger module on the refrigerant inlet side. The temperature and pressure of CO{sub 2} significantly affect the heat transfer and fluid flow characteristics due to some important properties (such as specific heat, density, and viscosity). In the transcritical region, performance of CO{sub 2} strongly depends on the operating temperature and pressure. Semi-empirical models were developed for predictions of CO{sub 2} evaporator and gas cooler system capacities. The evaporator model introduced two new factors to account for the effects of air-side moisture condensate and refrigerant outlet superheat. The model agreed with the experimental results within {+-}13%. The gas cooler model, based on non-dimensional parameters, successfully predicted the experimental results within {+-}20%. Recommendations for future work on this project include redesigning headers and/or introducing flow mixers to avoid flow mal-distribution problems, devising new defrosting techniques, and improving numerical models. These recommendations are described in more detail at the end of this report.

  1. Advanced heat-pipe heat exchanger and microprocessor-based modulating burner controls development

    NASA Astrophysics Data System (ADS)

    Lowenstein, A.; Cohen, B.; Feldman, S.; Spatz, M.; Smith, E.

    1986-03-01

    The development of a novel condensing heat exchanger, a modulating gas burner, and a zone-controlled residential warm-air heating system is described. The condensing heat exchanger uses ten thermosyphons which are manifolded at both the condenser and evaporator ends to achieve a compact low-cost design. Initial tests have demonstrated a + 92 percent steady-state efficiency for a conventional clamshell furnace operating with the thermosyphon heat exchanger located outside the furnace cabinet. A 100,000 -Btu/hr modulating burner has also been developed. Comprehensive study of the burner's operating characteristics has produced guidelines for the design and application of the device. Finally, the modulating burner has been incorporated into a zone-controlled heating system. In parallel with the development of the preceding heating system components, the performance of thermosyphons over a wide range of operating conditions is being explored with the objective of improving design procedures for incorporating these devices into heat exchangers.

  2. Optimized heat exchanger unit in a thermoacoustic refrigerator

    NASA Astrophysics Data System (ADS)

    El-Fawal, Mawahib Hassan; Mohd-Ghazali, Normah

    2012-06-01

    Due to concern over the environmental impact caused by hazardous refrigerants, the last ten years or so has seen increasing research into thermoacoustic refrigeration. A thermoacoustic refrigerator is a device which uses acoustic power to pump heat. It holds the merits of simple mechanical design, absence of harmful refrigerants and having no or few moving parts. However, the performance of the thermoacoustic refrigerator, particularly the standing wave types, is currently not competitive compared to its counterpart conventional vapor-compression refrigerator. Thermoacoustic refrigeration prototypes, built up-to-date, achieved 0.1-0.2 relative coefficient of performance (COPR) compared with that of 0.33-0.5 for the conventional vapor-compression refrigerators. The poor heat exchanger design is one of the reasons for this poor efficiency. This paper discussed the influence of the thermoacoustic refrigerator heat exchanger's parameters on its design and the optimization of the performance of the system using the Lagrange multiplier method. The results showed that, the dissipated power is less than the published value by about 49% in the cold heat exchanger and about 38.5% in the hot heat exchanger. Furthermore, the increase of the cold heat exchanger effectiveness is found to be 3%. Thus, the decrease in the dissipated power in both heat exchangers with effective cold heat exchanger increases the performance of the thermoacoustic refrigerator.

  3. Text Exchange System

    NASA Technical Reports Server (NTRS)

    Snyder, W. V.; Hanson, R. J.

    1986-01-01

    Text Exchange System (TES) exchanges and maintains organized textual information including source code, documentation, data, and listings. System consists of two computer programs and definition of format for information storage. Comprehensive program used to create, read, and maintain TES files. TES developed to meet three goals: First, easy and efficient exchange of programs and other textual data between similar and dissimilar computer systems via magnetic tape. Second, provide transportable management system for textual information. Third, provide common user interface, over wide variety of computing systems, for all activities associated with text exchange.

  4. The predictive protective control of the heat exchanger

    NASA Astrophysics Data System (ADS)

    Nevriva, Pavel; Filipova, Blanka; Vilimec, Ladislav

    2016-06-01

    The paper deals with the predictive control applied to flexible cogeneration energy system FES. FES was designed and developed by the VITKOVICE POWER ENGINEERING joint-stock company and represents a new solution of decentralized cogeneration energy sources. In FES, the heating medium is flue gas generated by combustion of a solid fuel. The heated medium is power gas, which is a gas mixture of air and water steam. Power gas is superheated in the main heat exchanger and led to gas turbines. To protect the main heat exchanger against damage by overheating, the novel predictive protective control based on the mathematical model of exchanger was developed. The paper describes the principle, the design and the simulation of the predictive protective method applied to main heat exchanger of FES.

  5. Stirling Engine With Radial Flow Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Vitale, N.; Yarr, George

    1993-01-01

    Conflict between thermodynamical and structural requirements resolved. In Stirling engine of new cylindrical configuration, regenerator and acceptor and rejector heat exchangers channel flow of working gas in radial direction. Isotherms in regenerator ideally concentric cylinders, and gradient of temperature across regenerator radial rather than axial. Acceptor and rejector heat exchangers located radially inward and outward of regenerator, respectively. Enables substantial increase in power of engine without corresponding increase in diameter of pressure vessel.

  6. Measuring Heat-Exchanger Water Leakage

    NASA Technical Reports Server (NTRS)

    Zampiceni, J.

    1986-01-01

    Water leakage in heat exchanger measured directly with help of electroytic hygrometer. In new technique, flow of nitrogen gas set up in one loop of heat exchanger. Other loop filled with water under pressure. Water concentration produced by leakage of water into nitrogen flow measured by hygrometer. New measurement method determines water concentrations up to 2,000 parts per million with accuracy of +/- 5 percent.

  7. 14 CFR 25.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... carrying flammable fluids. (b) If an exhaust heat exchanger is used for heating ventilating air— (1) There... air system; or (2) Other means must be used to preclude the harmful contamination of the ventilating... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Exhaust System § 25.1125 Exhaust...

  8. 14 CFR 25.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... carrying flammable fluids. (b) If an exhaust heat exchanger is used for heating ventilating air— (1) There... air system; or (2) Other means must be used to preclude the harmful contamination of the ventilating... AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Exhaust System § 25.1125 Exhaust...

  9. Ceramic heat exchangers: Manufacturing techniques and performance

    NASA Astrophysics Data System (ADS)

    Merrigan, M. A.; Sandstrom, D. J.

    1981-05-01

    The objective of the ceramic heat pipe program being conducted at Los Alamos is demonstration of the practical feasibility of this technology for the solution of severe high temperature recuperation functions. Ceramic heat pipe recuperators were theoretically shown to offer distinct advantages over conventional ceramic heat exchangers from the standpoint of efficiency of heat recuperation and economics. The main stumbling block to their widespread utilization is related to the problems of materials for construction and the details of fabrication and assembly. The performance objectives of ceramic heat pipes and some aspects of the materials technology program aimed at solving the problem of economic ceramic heat pipe fabrication are described.

  10. Proceedings of the DOE/Advanced Heat Exchangers Program Review

    NASA Astrophysics Data System (ADS)

    1992-02-01

    Semiannual review meetings of the USDOE's Advanced Heat Exchanger Program with the objective of reviewing ongoing and recently completed project activities. Personnel from industrial contractors and National Laboratories present technical aspects of their projects. The projects deal with high temperature heat exchangers for waste heat recuperation and process heat exchange and other areas such as materials performance and heat transfer enhancement. Topics presented are high pressure heat exchangers, ceramic heat exchangers, enhanced tubes, and materials studies to include silicon carbide whiskers and alumina.

  11. Heat transfer from oriented heat exchange areas

    NASA Astrophysics Data System (ADS)

    Vantuch, Martin; Huzvar, Jozef; Kapjor, Andrej

    2014-03-01

    This paper deals with the transfer of heat-driven heat transfer surface area in relation to the construction of the criterion equation for "n" horizontal pipe one about another. On the bases of theoretical models have been developed for calculating the thermal performance of natural convection by Churilla and Morgan, for various pipe diameters and temperatures. These models were compared with models created in CFD-Fluent Ansys the same boundary conditions. The aim of the analyse of heat and fluxional pipe fields "n" pipes one about another at natural convection is the creation of criterion equation on the basis of which the heat output of heat transfer from pipe oriented areas one above another with given spacing could be quantified. At presence a sum of criterion equations exists for simple geometrical shapes of individual oriented geometrical areas but the criterion equation which would consider interaction of fluxional field generated by free convection from multiple oriented areas is not mentioned in standardly accessible technical literature and other magazine publications.

  12. Thermal energy storage heat exchanger: Molten salt heat exchanger design for utility power plants

    NASA Technical Reports Server (NTRS)

    Ferarra, A.; Yenetchi, G.; Haslett, R.; Kosson, R.

    1977-01-01

    The use of thermal energy storage (TES) in the latent heat of molten salts as a means of conserving fossil fuels and lowering the cost of electric power was evaluated. Public utility systems provided electric power on demand. This demand is generally maximum during late weekday afternoons, with considerably lower overnight and weekend loads. Typically, the average demand is only 60% to 80% of peak load. As peak load increases, the present practice is to purchase power from other grid facilities or to bring older less efficient fossil-fuel plants on line which increase the cost of electric power. The widespread use of oil-fired boilers, gas turbine and diesel equipment to meet peaking loads depletes our oil-based energy resources. Heat exchangers utilizing molten salts can be used to level the energy consumption curve. The study begins with a demand analysis and the consideration of several existing modern fossil-fuel and nuclear power plants for use as models. Salts are evaluated for thermodynamic, economic, corrosive, and safety characteristics. Heat exchanger concepts are explored and heat exchanger designs are conceived. Finally, the economics of TES conversions in existing plants and new construction is analyzed. The study concluded that TES is feasible in electric power generation. Substantial data are presented for TES design, and reference material for further investigation of techniques is included.

  13. A simplified model of heat transfer in heat exchangers and stack plates of thermoacoustic refrigerators

    NASA Astrophysics Data System (ADS)

    Herman, Cila; Chen, Yuwen

    2006-08-01

    A simplified model of heat transfer was developed to investigate the thermal behavior of heat exchangers and stack plates of thermoacoustic devices. The model took advantage of previous results describing the thermal behavior of the thermoacoustic core and heat transfer in oscillating flow to study the performance of heat exchangers attached to the core. The configuration considered is a flat tube (with a working fluid flowing in the tube) of the thickness of the stack plate attached to both ends of the stack plate. Geometrical and operational parameters as well as thermophysical properties of the heat exchangers, transport fluids in the heat exchangers, stack plate and the thermoacoustic working fluid were organized into dimensionless groups that allowed accounting for their impact on the performance of the heat exchangers. Two types of thermal boundary conditions were considered: constant temperature and constant heat flux along the heat exchanger tubes. Numerical simulations were carried out with the model introduced in the paper. The temperature distributions and heat fluxes near the edge of the stack plate were found to be nonlinear. The influence of system parameters on the thermal performance of the heat exchangers was analyzed.

  14. Flow and heat transfer enhancement in tube heat exchangers

    NASA Astrophysics Data System (ADS)

    Sayed Ahmed, Sayed Ahmed E.; Mesalhy, Osama M.; Abdelatief, Mohamed A.

    2015-11-01

    The performance of heat exchangers can be improved to perform a certain heat-transfer duty by heat transfer enhancement techniques. Enhancement techniques can be divided into two categories: passive and active. Active methods require external power, such as electric or acoustic field, mechanical devices, or surface vibration, whereas passive methods do not require external power but make use of a special surface geometry or fluid additive which cause heat transfer enhancement. The majority of commercially interesting enhancement techniques are passive ones. This paper presents a review of published works on the characteristics of heat transfer and flow in finned tube heat exchangers of the existing patterns. The review considers plain, louvered, slit, wavy, annular, longitudinal, and serrated fins. This review can be indicated by the status of the research in this area which is important. The comparison of finned tubes heat exchangers shows that those with slit, plain, and wavy finned tubes have the highest values of area goodness factor while the heat exchanger with annular fin shows the lowest. A better heat transfer coefficient ha is found for a heat exchanger with louvered finned and thus should be regarded as the most efficient one, at fixed pumping power per heat transfer area. This study points out that although numerous studies have been conducted on the characteristics of flow and heat transfer in round, elliptical, and flat tubes, studies on some types of streamlined-tubes shapes are limited, especially on wing-shaped tubes (Sayed Ahmed et al. in Heat Mass Transf 50: 1091-1102, 2014; in Heat Mass Transf 51: 1001-1016, 2015). It is recommended that further detailed studies via numerical simulations and/or experimental investigations should be carried out, in the future, to put further insight to these fin designs.

  15. Characterization of a tube-in-shell thermosyphon heat exchanger for solar water heating

    SciTech Connect

    Dahl, S.D.; Davidson, J.H.

    1995-11-01

    Performance of a double-wall, natural convection, two-pass, tube-in-shell heat exchanger designed for use in a solar water heating system is measured. The heat exchanger is mounted along the length of a solar water storage tank. Flow of cold water on the shell side of the heat exchanger is driven solely by buoyancy forces. Hot side fluid is pumped. Flow rate, pressure drop and temperature data needed for a semi-empirical model of the heat exchanger are obtained. Performance is measured for forced convection, hot side volumetric flow rates of 0.016, 0.032 and 0.079 l/s. Temperature difference between hot and cold fluid at the inlets is varied from 0 to 75 degC. Measured values include thermosyphon and forced flow rates, temperature differences across the beat exchanger, vertical temperature distribution in the storage tank, and pressure drop due to shear on the thermosyphon side of the heat exchanger. Heat exchanger effectiveness and overall heat transfer area product (UA) are calculated. Thermosyphon mass flow rates are on the order of 0.01 kg/s. Although the low flow rates create thermal stratification of the water storage tank, they restrict energy transfer in the heat exchanger.

  16. Heat Exchanger With Internal Pin Elements

    DOEpatents

    Gerstmann, Joseph; Hannon, Charles L.

    2004-01-13

    A heat exchanger/heater comprising a tubular member having a fluid inlet end, a fluid outlet end and plurality of pins secured to the interior wall of the tube. Various embodiments additionally comprise a blocking member disposed concentrically inside the pins, such as a core plug or a baffle array. Also disclosed is a vapor generator employing an internally pinned tube, and a fluid-heater/heat-exchanger utilizing an outer jacket tube and fluid-side baffle elements, as well as methods for heating a fluid using an internally pinned tube.

  17. High effectiveness contour matching contact heat exchanger

    NASA Technical Reports Server (NTRS)

    Blakely, Robert L. (Inventor); Roebelen, George J., Jr. (Inventor); Davenport, Arthur K. (Inventor)

    1988-01-01

    There is a need in the art for a heat exchanger design having a flexible core providing contour matching capabilities, which compensates for manufacturing tolerance and distortion buildups, and which accordingly furnishes a relatively uniform thermal contact conductance between the core and external heat sources under essentially all operating conditions. The core of the heat exchanger comprises a top plate and a bottom plate, each having alternate rows of pins attached. Each of the pins fits into corresponding tight-fitting recesses in the opposite plate.

  18. Observer-based monitoring of heat exchangers.

    PubMed

    Astorga-Zaragoza, Carlos-Manuel; Alvarado-Martínez, Víctor-Manuel; Zavala-Río, Arturo; Méndez-Ocaña, Rafael-Maxim; Guerrero-Ramírez, Gerardo-Vicente

    2008-01-01

    The goal of this work is to provide a method for monitoring performance degradation in counter-flow double-pipe heat exchangers. The overall heat transfer coefficient is estimated by an adaptive observer and monitored in order to infer when the heat exchanger needs preventive or corrective maintenance. A simplified mathematical model is used to synthesize the adaptive observer and a more complex model is used for simulation. The reliability of the proposed method was demonstrated via numerical simulations and laboratory experiments with a bench-scale pilot plant. PMID:17706652

  19. Phase Change Material Heat Exchanger Life Test

    NASA Technical Reports Server (NTRS)

    Lillibridge, Sean; Stephan, Ryan

    2009-01-01

    Low Lunar Orbit (LLO) poses unique thermal challenges for the orbiting space craft, particularly regarding the performance of the radiators. The IR environment of the space craft varies drastically from the light side to the dark side of the moon. The result is a situation where a radiator sized for the maximal heat load in the most adverse situation is subject to freezing on the dark side of the orbit. One solution to this problem is to implement Phase Change Material (PCM) Heat Exchangers. PCM Heat Exchangers act as a "thermal capacitor," storing thermal energy when there is too much being produced by the space craft to reject to space, and then feeding that energy back into the thermal loop when conditions are more favorable. Because they do not use an expendable resource, such as the feed water used by sublimators and evaporators, PCM Heat Exchangers are ideal for long duration LLO missions. In order to validate the performance of PCM Heat Exchangers, a life test is being conducted on four n-Pentadecane, carbon filament heat exchangers. Fluid loop performance, repeatability, and measurement of performance degradation over 2500 melt-freeze cycles will be performed.

  20. Evaluation of fluid bed heat exchanger optimization parameters. Final report

    SciTech Connect

    Not Available

    1980-03-01

    Uncertainty in the relationship of specific bed material properties to gas-side heat transfer in fluidized beds has inhibited the search for optimum bed materials and has led to over-conservative assumptions in the design of fluid bed heat exchangers. An experimental program was carried out to isolate the effects of particle density, thermal conductivity, and heat capacitance upon fluid bed heat transfer. A total of 31 tests were run with 18 different bed material loads on 12 material types; particle size variations were tested on several material types. The conceptual design of a fluidized bed evaporator unit was completed for a diesel exhaust heat recovery system. The evaporator heat transfer surface area was substantially reduced while the physical dimensions of the unit increased. Despite the overall increase in unit size, the overall cost was reduced. A study of relative economics associated with bed material selection was conducted. For the fluidized bed evaporator, it was found that zircon sand was the best choice among materials tested in this program, and that the selection of bed material substantially influences the overall system costs. The optimized fluid bed heat exchanger has an estimated cost 19% below a fin augmented tubular heat exchanger; 31% below a commercial design fluid bed heat exchanger; and 50% below a conventional plain tube heat exchanger. The comparisons being made for a 9.6 x 10/sup 6/ Btu/h waste heat boiler. The fluidized bed approach potentially has other advantages such as resistance to fouling. It is recommended that a study be conducted to develop a systematic selection of bed materials for fluidized bed heat exchanger applications, based upon findings of the study reported herein.

  1. Heat exchanger identification by using iterative fuzzy observers

    NASA Astrophysics Data System (ADS)

    Lalot, Sylvain; Guðmundsson, Oddgeir; Pálsson, Halldór; Pálsson, Ólafur Pétur

    2016-05-01

    The principle of fuzzy observers is first illustrated on a general example: the determination of the two parameters of second order systems using a step response. The set of equations describing the system are presented and it is shown that accurate results are obtained, even for a high level of noise. The heat exchanger model is then introduced. It is based on a spatial division of a counter flow heat exchanger into multiple sections. The governing equations are rewritten as a state space representation. The number of sections needed to get accurate results is determined by comparing estimated values to experimental data. Based on the mean value of the root mean squared errors, it is shown that 80 sections is an appropriate value for this heat exchanger. It is then shown that the iterative fuzzy observers can be used to determine the main parameters of the counter flow heat exchanger, i.e. the convection heat transfer coefficients, when in transient state. The final values of these parameters are <3.5 % apart from the values determined by a time consuming trial and error procedure. Finally a sensitivity study is carried out, showing that a ±1.5 % variation of the actual value of the overall heat transfer coefficient corresponds to a ±0.5 % variation of the estimated overall heat transfer coefficient. This study also shows that the fuzzy observers are equally efficient when the heat exchanger is in steady state.

  2. Numerical and Experimental Investigation for Heat Transfer Enhancement by Dimpled Surface Heat Exchanger in Thermoelectric Generator

    NASA Astrophysics Data System (ADS)

    Wang, Yiping; Li, Shuai; Yang, Xue; Deng, Yadong; Su, Chuqi

    2016-03-01

    For vehicle thermoelectric exhaust energy recovery, the temperature difference between the heat exchanger and the coolant has a strong influence on the electric power generation, and ribs are often employed to enhance the heat transfer of the heat exchanger. However, the introduction of ribs will result in a large unwanted pressure drop in the exhaust system which is unfavorable for the engine's efficiency. Therefore, how to enhance the heat transfer and control the pressure drop in the exhaust system is quite important for thermoelectric generators (TEG). In the current study, a symmetrical arrangement of dimpled surfaces staggered in the upper and lower surfaces of the heat exchanger was proposed to augment heat transfer rates with minimal pressure drop penalties. The turbulent flow characteristics and heat transfer performance of turbulent flow over the dimpled surface in a flat heat exchanger was investigated by numerical simulation and temperature measurements. The heat transfer capacity in terms of Nusselt number and the pressure loss in terms of Fanning friction factors of the exchanger were compared with those of the flat plate. The pressure loss and heat transfer characteristics of dimples with a depth-to-diameter ratio ( h/D) at 0.2 were investigated. Finally, a quite good heat transfer performance with minimal pressure drop heat exchanger in a vehicle TEG was obtained. And based on the area-averaged surface temperature of the heat exchanger and the Seeback effect, the power generation can be improved by about 15% at Re = 25,000 compared to a heat exchanger with a flat surface.

  3. Various methods to improve heat transfer in exchangers

    NASA Astrophysics Data System (ADS)

    Pavel, Zitek; Vaclav, Valenta

    2015-05-01

    The University of West Bohemia in Pilsen (Department of Power System Engineering) is working on the selection of effective heat exchangers. Conventional shell and tube heat exchangers use simple segmental baffles. It can be replaced by helical baffles, which increase the heat transfer efficiency and reduce pressure losses. Their usage is demonstrated in the primary circuit of IV. generation MSR (Molten Salt Reactors). For high-temperature reactors we consider the use of compact desk heat exchangers, which are small, which allows the integral configuration of reactor. We design them from graphite composites, which allow up to 1000°C and are usable as exchangers: salt-salt or salt-acid (e.g. for the hydrogen production). In the paper there are shown thermo-physical properties of salts, material properties and principles of calculations.

  4. Generator-absorber-heat exchange heat transfer apparatus and method and use thereof in a heat pump

    DOEpatents

    Phillips, Benjamin A.; Zawacki, Thomas S.

    1998-07-21

    Numerous embodiments and related methods for generator-absorber heat exchange (GAX) are disclosed, particularly for absorption heat pump systems. Such embodiments and related methods use, as the heat transfer medium, the working fluid of the absorption system taken from the generator at a location where the working fluid has a rich liquor concentration.

  5. Generator-absorber-heat exchange heat transfer apparatus and method and use thereof in a heat pump

    DOEpatents

    Phillips, B.A.; Zawacki, T.S.

    1998-07-21

    Numerous embodiments and related methods for generator-absorber heat exchange (GAX) are disclosed, particularly for absorption heat pump systems. Such embodiments and related methods use, as the heat transfer medium, the working fluid of the absorption system taken from the generator at a location where the working fluid has a rich liquor concentration. 5 figs.

  6. Effect of Heat Exchanger Material and Fouling on Thermoelectric Exhaust Heat Recovery

    SciTech Connect

    Love, Norman; Szybist, James P; Sluder, Scott

    2011-01-01

    This study is conducted in an effort to better understand and improve the performance of thermoelectric heat recovery systems for automotive use. For this purpose an experimental investigation of thermoelectrics in contact with clean and fouled heat exchangers of different materials is performed. The thermoelectric devices are tested on a bench-scale thermoelectric heat recovery apparatus that simulates automotive exhaust. The thermoelectric apparatus consists of a series of thermoelectric generators contacting a hot-side and a cold-side heat exchanger. The thermoelectric devices are tested with two different hot-side heat exchanger materials, stainless steel and aluminum, and at a range of simulated exhaust gas flowrates (40 to 150 slpm), exhaust gas temperatures (240 C and 280 C), and coolant-side temperatures (40 C and 80 C). It is observed that for higher exhaust gas flowrates, thermoelectric power output increases while overall system efficiency decreases. Degradation of the effectiveness of the EGR-type heat exchangers over a period of driving is also simulated by exposing the heat exchangers to diesel engine exhaust under thermophoretic conditions to form a deposit layer. For the fouled EGR-type heat exchangers, power output and system efficiency is observed to be significantly lower for all conditions tested. The study found, however, that heat exchanger material is the dominant factor in the ability of the system to convert heat to electricity with thermoelectric generators. This finding is thought to be unique to the heat exchangers used for this study, and not a universal trend for all system configurations.

  7. ETR HEAT EXCHANGER BUILDING, TRA644. WORKERS ARE INSTALLING HEAT EXCHANGER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    ETR HEAT EXCHANGER BUILDING, TRA-644. WORKERS ARE INSTALLING HEAT EXCHANGER PIPING. INL NEGATIVE NO. 56-3122. Jack L. Anderson, Photographer, 9/21/1956 - Idaho National Engineering Laboratory, Test Reactor Area, Materials & Engineering Test Reactors, Scoville, Butte County, ID

  8. Effect of calcium ions on the evolution of biofouling by Bacillus subtilis in plate heat exchangers simulating the heat pump system used with treated sewage in the 2008 Olympic Village.

    PubMed

    Tian, Lei; Chen, Xiao Dong; Yang, Qian Peng; Chen, Jin Chun; Shi, Lin; Li, Qiong

    2012-06-01

    Heat pump systems using treated sewage water as the heat source were used in the Beijing Olympic Village for domestic heating and cooling. However, considerable biofouling occurred in the plate heat exchangers used in the heat pump system, greatly limiting the system efficiency. This study investigates the biofouling characteristics using a plate heat exchanger in parallel with a flow cell system to focus on the effect of calcium ions on the biofilm development. The interactions between the microorganisms and Ca(2+) enhances both the extent and the rate of biofilm development with increasing Ca(2+) concentration, leading to increased heat transfer and flow resistances. Three stages of biofouling development were identified in the presence of Ca(2+) from different biofouling mass growth rates with an initial stage, a rapid growth stage and an extended growth stage. Each growth stage had different biofouling morphologies influenced by the Ca(2+) concentration. The effects of Ca(2+) on the biofouling heat transfer and flow resistances had a synergistic effect related to both the biofouling mass and the morphology. The effect of Ca(2+) on the biofouling development was most prominent during the rapid growth stage. PMID:22391321

  9. Effect of calcium ions on the evolution of biofouling by Bacillus subtilis in plate heat exchangers simulating the heat pump system used with treated sewage in the 2008 Olympic Village.

    PubMed

    Tian, Lei; Chen, Xiao Dong; Yang, Qian Peng; Chen, Jin Chun; Shi, Lin; Li, Qiong

    2012-06-01

    Heat pump systems using treated sewage water as the heat source were used in the Beijing Olympic Village for domestic heating and cooling. However, considerable biofouling occurred in the plate heat exchangers used in the heat pump system, greatly limiting the system efficiency. This study investigates the biofouling characteristics using a plate heat exchanger in parallel with a flow cell system to focus on the effect of calcium ions on the biofilm development. The interactions between the microorganisms and Ca(2+) enhances both the extent and the rate of biofilm development with increasing Ca(2+) concentration, leading to increased heat transfer and flow resistances. Three stages of biofouling development were identified in the presence of Ca(2+) from different biofouling mass growth rates with an initial stage, a rapid growth stage and an extended growth stage. Each growth stage had different biofouling morphologies influenced by the Ca(2+) concentration. The effects of Ca(2+) on the biofouling heat transfer and flow resistances had a synergistic effect related to both the biofouling mass and the morphology. The effect of Ca(2+) on the biofouling development was most prominent during the rapid growth stage.

  10. Energy absorber for sodium-heated heat exchanger

    DOEpatents

    Essebaggers, J.

    1975-12-01

    A heat exchanger is described in which water-carrying tubes are heated by liquid sodium and in which the results of accidental contact between the water and the sodium caused by failure of one or more of the water tubes is minimized. An energy absorbing chamber contains a compressible gas and is connected to the body of flowing sodium by a channel so that, in the event of a sodium-water reaction, products of the reaction will partially fill the energy absorbing chamber to attenuate the rise in pressure within the heat exchanger.

  11. Advanced heat exchanger development for molten salts

    DOE PAGES

    Sabharwall, Piyush; Clark, Denis; Glazoff, Michael; Zheng, Guiqiu; Sridharan, Kumar; Anderson, Mark

    2014-12-01

    This study addresses present work concerned with advanced heat exchanger development for molten salt in nuclear and non nuclear thermal systems. The molten salt systems discussed herein use alloys, such as Hastelloy N and 242, which show corrosion resistance to molten salt at nominal operating temperatures up to 700°C. These alloys were diffusion welded, and the corresponding information is presented. Test specimens were prepared for exposing diffusion welds to molten salt environments. Hastelloy N and 242 were found to be weldable by diffusion welding, with ultimate tensile strengths about 90% of base metal values. Both diffusion welds and sheet materialmore » in Hastelloy N were corrosion tested in?58 mol% KF and 42 mol% ZrF4 at 650, 700, and 850°C for 200, 500, and 1,000 hours. Corrosion rates found were similar between welded and nonwelded materials, typically <10 mils per year. For materials of construction, nickel and alloys with dense nickel coatings are effectively inert to corrosion in fluorides, but not so in chlorides. Hence, additional testing of selected alloys for resistance to intergranular corrosion is needed, as is a determination of corrosion rate as a function of contaminant type and alloy composition with respect to chromium and carbon to better define the optimal chromium and carbon composition, independent of galvanic or differential solubility effects. Also presented is the division of the nuclear reactor and high temperature components per ASME standards, along with design requirements for a subcritical Rankine power cycle heat exchanger that has to overcome pressure difference of about 17 MPa.« less

  12. Advanced heat exchanger development for molten salts

    SciTech Connect

    Sabharwall, Piyush; Clark, Denis; Glazoff, Michael; Zheng, Guiqiu; Sridharan, Kumar; Anderson, Mark

    2014-12-01

    This study addresses present work concerned with advanced heat exchanger development for molten salt in nuclear and non nuclear thermal systems. The molten salt systems discussed herein use alloys, such as Hastelloy N and 242, which show corrosion resistance to molten salt at nominal operating temperatures up to 700°C. These alloys were diffusion welded, and the corresponding information is presented. Test specimens were prepared for exposing diffusion welds to molten salt environments. Hastelloy N and 242 were found to be weldable by diffusion welding, with ultimate tensile strengths about 90% of base metal values. Both diffusion welds and sheet material in Hastelloy N were corrosion tested in?58 mol% KF and 42 mol% ZrF4 at 650, 700, and 850°C for 200, 500, and 1,000 hours. Corrosion rates found were similar between welded and nonwelded materials, typically <10 mils per year. For materials of construction, nickel and alloys with dense nickel coatings are effectively inert to corrosion in fluorides, but not so in chlorides. Hence, additional testing of selected alloys for resistance to intergranular corrosion is needed, as is a determination of corrosion rate as a function of contaminant type and alloy composition with respect to chromium and carbon to better define the optimal chromium and carbon composition, independent of galvanic or differential solubility effects. Also presented is the division of the nuclear reactor and high temperature components per ASME standards, along with design requirements for a subcritical Rankine power cycle heat exchanger that has to overcome pressure difference of about 17 MPa.

  13. Brazed aluminum, Plate-fin heat exchangers for OTEC

    SciTech Connect

    Foust, H.D.

    1980-12-01

    Brazed aluminum plate-fin heat exchangers have been available for special applications for over thirty years. The performance, compactness, versatility, and low cost of these heat exchangers has been unequaled by other heat exchanger configuration. The application of brazed aluminum has been highly limited because of necessary restrictions for clean non-corrosive atmospheres. Air and gas separation have provided ideal conditions for accepting brazed aluminum and in turn have benefited by the salient features of these plate-fin heat exchangers. In fact, brazed aluminum and cryogenic gas and air separation have become nearly synonymous. Brazed aluminum in its historic form could not be considered for a seawater atmosphere. However, technology presents a new look of significant importance to OTEC in terms of compactness and cost. The significant technological variation made was to include one-piece hollow extensions for the seawater passages. Crevice corrosion sites are thereby entirely eliminated and pitting corrosion attack will be controlled by an integral and sacrificial layer of a zinc-aluminum alloy. This paper on brazed aluminum plate-fin heat exchangers for OTEC will aquaint the reader with the state-of-art and variations suggested to qualify this form of aluminum for seawater use. In order to verify the desirable cost potential for OTEC, Trane teamed with Westinghouse to perform an OTEC system analysis with this heat exchanger. These results are very promising and reported in detail elsewhere.

  14. The fouling in the tubular heat exchanger of Algiers refinery

    NASA Astrophysics Data System (ADS)

    Harche, Rima; Mouheb, Abdelkader; Absi, Rafik

    2016-05-01

    Crude oil fouling in refinery preheat exchangers is a chronic operational problem that compromises energy recovery in these systems. Progress is hindered by the lack of quantitative knowledge of the dynamic effects of fouling on heat exchanger transfer and pressure drops. In subject of this work is an experimental determination of the thermal fouling resistance in the tubular heat exchanger of the crude oil preheats trains installed in an Algiers refinery. By measuring the inlet and outlet temperatures and mass flows of the two fluids, the overall heat transfer coefficient has been determined. Determining the overall heat transfer coefficient for the heat exchanger with clean and fouled surfaces, the fouling resistance was calculated. The results obtained from the two cells of exchangers studies, showed that the fouling resistance increased with time presented an exponential evolution in agreement with the model suggested by Kern and Seaton, with the existence of fluctuation caused by the instability of the flow rate and the impact between the particles. The bad cleaning of the heat exchangers involved the absence of the induction period and caused consequently, high values of the fouling resistance in a relatively short period of time.

  15. Secondary Heat Exchanger Design and Comparison for Advanced High Temperature Reactor

    SciTech Connect

    Piyush Sabharwall; Ali Siahpush; Michael McKellar; Michael Patterson; Eung Soo Kim

    2012-06-01

    The goals of next generation nuclear reactors, such as the high temperature gas-cooled reactor and advance high temperature reactor (AHTR), are to increase energy efficiency in the production of electricity and provide high temperature heat for industrial processes. The efficient transfer of energy for industrial applications depends on the ability to incorporate effective heat exchangers between the nuclear heat transport system and the industrial process heat transport system. The need for efficiency, compactness, and safety challenge the boundaries of existing heat exchanger technology, giving rise to the following study. Various studies have been performed in attempts to update the secondary heat exchanger that is downstream of the primary heat exchanger, mostly because its performance is strongly tied to the ability to employ more efficient conversion cycles, such as the Rankine super critical and subcritical cycles. This study considers two different types of heat exchangers—helical coiled heat exchanger and printed circuit heat exchanger—as possible options for the AHTR secondary heat exchangers with the following three different options: (1) A single heat exchanger transfers all the heat (3,400 MW(t)) from the intermediate heat transfer loop to the power conversion system or process plants; (2) Two heat exchangers share heat to transfer total heat of 3,400 MW(t) from the intermediate heat transfer loop to the power conversion system or process plants, each exchanger transfers 1,700 MW(t) with a parallel configuration; and (3) Three heat exchangers share heat to transfer total heat of 3,400 MW(t) from the intermediate heat transfer loop to the power conversion system or process plants. Each heat exchanger transfers 1,130 MW(t) with a parallel configuration. A preliminary cost comparison will be provided for all different cases along with challenges and recommendations.

  16. Wall mounted heat exchanger characterization. [cryogenic propellant tanks

    NASA Technical Reports Server (NTRS)

    Bullard, B. R.

    1975-01-01

    Analytical models are presented for describing the heat and mass transfer and the energy distribution in the contents of a cryogenic propellant tank, under varying gravity levels. These models are used to analytically evaluate the effectiveness of a wall heat exchanger as a means of controlling the pressure in the tank during flight and during fill operations. Pressure and temperature histories are presented for tanks varying in size from 4 to 22.5 feet in diameter and gravity levels from 0-1. Results from the subscale test program, utilizing both non-cryogenic and cryogenic fluid, designed to evaluate a tank wall heat exchanger are described and compared with the analytical models. Both the model and test results indicate that a passive tank wall heat exchanger can effectively control tank pressure. However, the weight of such a system is considerably higher than that of an active mixer system.

  17. Ceramic heat-exchanger applications study

    SciTech Connect

    McFarlin, D.J.; Sgamboti, C.T.; Lessard, R.D.

    1982-10-01

    To put the potential benefits of ceramic heat exchangers (CHX) applications into quantitative perspective, several industrial cogeneration and electric utiity power generation systems were surveyed and evaluated. This study was focused on coal-based fuel fired applications, for which system performance and economic assessments were made. Seven CHX applications in the industrial cogeneration sector were selected for evaluation. These include (1) Gasified Coal-Fired Gas Turbine, (2) Pressurized Fluidized Bed Combustor (PFBC)-Gas Turbine, (3) Atmospheric Fluidized Bed Combustor (AFBC)-Gas Turbine, (4 and 5) AFBC Combined Cycle with and without reheat and (6 and 7) Indirect Coal-Fired Gas Turbine and Combined Cycle. The performance and economics of these cogeneration systems were evaluated and compared with other competing systems (both advanced and State-of-the-Art). For the electric utility power generation sector five applications utilizing a CHX were selected and evaluated; their performance and cost factors were compared to those of a reference pulverized coal-fired steam plant with flue gas desulfurization. These five applications included (1) PFBC-Combined Cycle, (2) AFBC-Combined Cycle, (3) Industrial Coal Gasifier-Combined Cycle, (4) Indirect Coal-Fired Combined Cycle, and (5) Indirect Coal-Fired Simple Cycle. Of the five CHX applications evaluated in the power generation sector, only the AFBC system showed a clear gain over the reference pulverized coal system.

  18. Micro-Scale Regenerative Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

    2004-01-01

    A micro-scale regenerative heat exchanger has been designed, optimized and fabricated for use in a micro-Stirling device. Novel design and fabrication techniques enabled the minimization of axial heat conduction losses and pressure drop, while maximizing thermal regenerative performance. The fabricated prototype is comprised of ten separate assembled layers of alternating metal-dielectric composite. Each layer is offset to minimize conduction losses and maximize heat transfer by boundary layer disruption. A grating pattern of 100 micron square non-contiguous flow passages were formed with a nominal 20 micron wall thickness, and an overall assembled ten-layer thickness of 900 microns. Application of the micro heat exchanger is envisioned in the areas of micro-refrigerators/coolers, micropower devices, and micro-fluidic devices.

  19. Design of isotope heat source for automatic modular dispersal during reentry, and its integration with heat exchangers of 6-kWe dynamic isotope power system

    NASA Astrophysics Data System (ADS)

    Schock, Alfred

    An account is given of the results of a design study for a single heat source dynamic isotope power system (DIPS) of about 30 kW(t), using the standard 250 W general purpose heat source modules previously devised for radioisotope thermoelectric generators. Attention is given to the scheme devised for holding the individual heat source modules together during launch, which automatically releases them during reentry to minimize their impact velocity. The heat source design also contains passive provisions against overheating, in case active cooling is lost.

  20. Optimization of UA of heat exchangers and BOG compressor exit pressure of LNG boil-off gas reliquefaction system using exergy analysis

    NASA Astrophysics Data System (ADS)

    Kochunni, Sarun Kumar; Ghosh, Parthasarathi; Chowdhury, Kanchan

    2015-12-01

    Boil-off gas (BOG) generation and its handling are important issues in Liquefied natural gas (LNG) value chain because of economic, environment and safety reasons. Several variants of reliquefaction systems of BOG have been proposed by researchers. Thermodynamic analyses help to configure them and size their components for improving performance. In this paper, exergy analysis of reliquefaction system based on nitrogen-driven reverse Brayton cycle is carried out through simulation using Aspen Hysys 8.6®, a process simulator and the effects of heat exchanger size with and without related pressure drop and BOG compressor exit pressure are evaluated. Nondimensionalization of parameters with respect to the BOG load allows one to scale up or down the design. The process heat exchanger (PHX) requires much higher surface area than that of BOG condenser and it helps to reduce the quantity of methane vented out to atmosphere. As pressure drop destroys exergy, optimum UA of PHX decreases for highest system performance if pressure drop is taken into account. Again, for fixed sizes of heat exchangers, as there is a range of discharge pressures of BOG compressor at which the loss of methane in vent minimizes, the designer should consider choosing the pressure at lower value.

  1. Heat exchanger containing a component capable of discontinuous movement

    DOEpatents

    Wilson, D.G.

    1993-11-09

    Regenerative heat exchangers are described for transferring heat between hot and cold fluids. The heat exchangers have seal-leakage rates significantly less than those of conventional regenerative heat exchangers because the matrix is discontinuously moved and is releasably sealed while in a stationary position. Both rotary and modular heat exchangers are described. Also described are methods for transferring heat between a hot and cold fluid using the discontinuous movement of matrices. 11 figures.

  2. Heat exchanger containing a component capable of discontinuous movement

    DOEpatents

    Wilson, David G.

    1993-01-01

    Regenerative heat exchangers are described for transferring heat between hot and cold fluids. The heat exchangers have seal-leakage rates significantly less than those of conventional regenerative heat exchangers because the matrix is discontinuously moved and is releasably sealed while in a stationary position. Both rotary and modular heat exchangers are described. Also described are methods for transferring heat between a hot and cold fluid using the discontinuous movement of matrices.

  3. Heat exchanger containing a component capable of discontinuous movement

    DOEpatents

    Wilson, David Gordon

    2001-04-17

    Regenerative heat exchangers are described for transferring heat between hot and cold fluids. The heat exchangers have seal-leakage rates significantly less than those of conventional regenerative heat exchangers because the matrix is discontinuously moved and is releasably sealed while in a stationary position. Both rotary and modular heat exchangers are described. Also described are methods for transferring heat between a hot and cold fluid using the discontinuous movement of matrices.

  4. Heat exchanger containing a component capable of discontinuous movement

    DOEpatents

    Wilson, David Gordon

    2002-01-01

    Regenerative heat exchangers are described for transferring heat between hot and cold fluids. The heat exchangers have seal-leakage rates significantly less than those of conventional regenerative heat exchangers because the matrix is discontinuously moved and is releasably sealed while in a stationary position. Both rotary and modular heat exchangers are described. Also described are methods for transferring heat between a hot and cold fluid using the discontinuous movement of matrices.

  5. A fundamentally new approach to air-cooled heat exchangers.

    SciTech Connect

    Koplow, Jeffrey P.

    2010-01-01

    region, diffusive transport is the dominant mechanism for heat transfer. The resulting thermal bottleneck largely determines the thermal resistance of the heat exchanger. No one has yet devised a practical solution to the boundary layer problem. Another longstanding problem is inevitable fouling of the heat exchanger surface over time by particulate matter and other airborne contaminants. This problem is especially important in residential air conditioner systems where often little or no preventative maintenance is practiced. The heat sink fouling problem also remains unsolved. The third major problem (alluded to earlier) concerns inadequate airflow to heat exchanger resulting from restrictions on fan noise. The air-cooled heat exchanger described here solves all of the above three problems simultaneously. The 'Air Bearing Heat Exchanger' provides a several-fold reduction in boundary layer thickness, intrinsic immunity to heat sink fouling, and drastic reductions in noise. It is also very practical from the standpoint of cost, complexity, ruggedness, etc. Successful development of this technology is also expected to have far reaching impact in the IT sector from the standpointpoint of solving the 'Thermal Brick Wall' problem (which currently limits CPU clocks speeds to {approx}3 GHz), and increasing concern about the the electrical power consumption of our nation's information technology infrastructure.

  6. Prefabricated heat-exchanging fireplace. Final technical report

    SciTech Connect

    Schleper, M.A.

    1981-06-15

    A heat-exchanging fireplace was installed in a 2000 square foot home and the standard air distribution equipment was ducted directly to the forced-air heating system of the home. The standard air distribution equipment for the fireplace included two squirrel-cage blowers which were connected to a thermostat, allowing a choice of temperature ranges; and a snap disc thermostat was used to disconnect the blowers in order to avoid blowing cold air after the fire died out. Arranged in this manner, one is able to set the regular home thermostat a few degrees lower than the fireplace thermostat, and this will allow the regular heating system to turn on after the fire has gone out in the fireplace. Energy consumption in both the fireplace and the conventional heating system was monitored throughout a heating season and then compared with past heating seasons when only a conventional heating system was used.

  7. Fluidized bed heat exchanger with water cooled air distributor and dust hopper

    DOEpatents

    Jukkola, Walfred W.; Leon, Albert M.; Van Dyk, Jr., Garritt C.; McCoy, Daniel E.; Fisher, Barry L.; Saiers, Timothy L.; Karstetter, Marlin E.

    1981-11-24

    A fluidized bed heat exchanger is provided in which air is passed through a bed of particulate material containing fuel. A steam-water natural circulation system is provided for heat exchange and the housing of the heat exchanger has a water-wall type construction. Vertical in-bed heat exchange tubes are provided and the air distributor is water-cooled. A water-cooled dust hopper is provided in the housing to collect particulates from the combustion gases and separate the combustion zone from a volume within said housing in which convection heat exchange tubes are provided to extract heat from the exiting combustion gases.

  8. Air Circulation and Heat Exchange Under Reduced Pressures

    NASA Technical Reports Server (NTRS)

    Rygalov, V.; Wheeler, R.; Dixon, M.; Fowler, P.; Hillhouse, L.

    2010-01-01

    Heat exchange rates decrease non-linearly with reductions in atmospheric pressure. This decrease creates risk of thermal stress (elevated leaf temperatures) for plants under reduced pressures. Forced convection (fans) significantly increases heat exchange rate under almost all pressures except below 10 kPa. Plant cultivation techniques under reduced pressures will require forced convection. The cooling curve technique is a reliable means of assessing the influence of environmental variables like pressure and gravity on gas exchange of plant. These results represent the extremes of gas exchange conditions for simple systems under variable pressures. In reality, dense plant canopies will exhibit responses in between these extremes. More research is needed to understand the dependence of forced convection on atmospheric pressure. The overall thermal balance model should include latent and radiative exchange components.

  9. Spacecraft Radiator Freeze Protection Using a Regenerative Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Ungar, Eugene K.; Schunk, Richard G.

    2011-01-01

    An active thermal control system architecture has been modified to include a regenerative heat exchanger (regenerator) inboard of the radiator. Rather than using a radiator bypass valve a regenerative heat exchanger is placed inboard of the radiators. A regenerator cold side bypass valve is used to set the return temperature. During operation, the regenerator bypass flow is varied, mixing cold radiator return fluid and warm regenerator outlet fluid to maintain the system setpoint. At the lowest heat load for stable operation, the bypass flow is closed off, sending all of the flow through the regenerator. This lowers the radiator inlet temperature well below the system set-point while maintaining full flow through the radiators. By using a regenerator bypass flow control to maintain system setpoint, the required minimum heat load to avoid radiator freezing can be reduced by more than half compared to a radiator bypass system.

  10. A prototype heat pipe heat exchanger for the capillary pumped loop flight experiment

    NASA Technical Reports Server (NTRS)

    Ku, Jentung; Yun, Seokgeun; Kroliczek, Edward J.

    1992-01-01

    A Capillary Pumped Two-Phase Heat Transport Loop (CAPL) Flight Experiment, currently planned for 1993, will provide microgravity verification of the prototype capillary pumped loop (CPL) thermal control system for EOS. CAPL employs a heat pipe heat exchanger (HPHX) to couple the condenser section of the CPL to the radiator assembly. A prototype HPHX consisting of a heat exchanger (HX), a header heat pipe (HHP), a spreader heat pipe (SHP), and a flow regulator has been designed and tested. The HX transmits heat from the CPL condenser to the HHP, while the HHP and SHP transport heat to the radiator assembly. The flow regulator controls flow distribution among multiple parallel HPHX's. Test results indicated that the prototype HPHX could transport up to 800 watts with an overall heat transfer coefficient of more than 6000 watts/sq m-deg C. Flow regulation among parallel HPHX's was also demonstrated.

  11. Design and Development of a Sub-Zero Fluid System for Demonstration of Orion's Phase Change Material Heat Exchangers on ISS

    NASA Technical Reports Server (NTRS)

    Sheth, Rubik B.; Ahlstrom, Thomas D.; Le, Hung V.

    2016-01-01

    NASA's Orion Multipurpose Crew Vehicle's Exploration Mission 2 is expected to loiter in Lunar orbit for a relatively long period of time. In low Lunar orbit (LLO) the thermal environment is cyclic - extremely cold in the eclipse and relatively hot near the subsolar point. Phase change material heat exchangers (PCM HXs) are the best option for long term missions in these environments. A PCM HX allows a vehicle to store excess waste energy by thawing a phase change material such as n-pentadecane wax. During portions of the orbit that are extremely cold, the excess energy is rejected, resolidifying the wax. Due to the inherent risk of compromising the heat exchanger during multiple freeze and thaw cycles, a unique payload was designed for the International Space Station to test and demonstration the functions of a PCM HX. The payload incorporates the use of a pumped fluid system and a thermoelectric heat exchanger to promote the freezing and thawing of the PCM HX. This paper shall review the design and development undertaken to build such a system.

  12. A modular phase change heat exchanger for a solar oven

    SciTech Connect

    Bushnell, D.L.; Sohi, M. )

    1992-10-01

    A modular energy storing heat exchanger designed to use pentaerythritol for thermal storage (solid-solid phase change at 182 C) is tested in an oven by circulating heat transfer oil which is electrically heated in a manner to simulate a concentrating solar collector. Three efficiencies for heating the system under controlled and measured power input are determined - the heat exchanger efficiency, the efficiency of the heater with distribution lines, and the total system efficiency. Thermal energy retention times and cooking extraction times are determined, and along with the efficiencies, are compared with the results previously reported for a nonmodular heat exchanger. The modular configuration provides a highly improved extraction rate for cooking due to its wrap-around character and its increased surface-to-volume ratio. A full scale glass model of the copper tubing of the system is described and flow observations reported demonstrating how uniformly the parallel pumping branches perform and how trapped air pockets affect pumping power. A technique for measuring pumping power is described and its application to the system is quantified to show that less than 1 watt is required to circulate the heat transfer oil even when the system includes the solar collector and its longer connecting tubes.

  13. Low heat transfer oxidizer heat exchanger design and analysis

    NASA Technical Reports Server (NTRS)

    Kanic, P. G.; Kmiec, T. D.; Peckham, R. J.

    1987-01-01

    The RL10-IIB engine, a derivative of the RLIO, is capable of multi-mode thrust operation. This engine operates at two low thrust levels: tank head idle (THI), which is approximately 1 to 2 percent of full thrust, and pumped idle (PI), which is 10 percent of full thrust. Operation at THI provides vehicle propellant settling thrust and efficient engine thermal conditioning; PI operation provides vehicle tank pre-pressurization and maneuver thrust for log-g deployment. Stable combustion of the RL10-IIB engine at THI and PI thrust levels can be accomplished by providing gaseous oxygen at the propellant injector. Using gaseous hydrogen from the thrust chamber jacket as an energy source, a heat exchanger can be used to vaporize liquid oxygen without creating flow instability. This report summarizes the design and analysis of a United Aircraft Products (UAP) low-rate heat transfer heat exchanger concept for the RL10-IIB rocket engine. The design represents a second iteration of the RL10-IIB heat exchanger investigation program. The design and analysis of the first heat exchanger effort is presented in more detail in NASA CR-174857. Testing of the previous design is detailed in NASA CR-179487.

  14. Ground Source Heat Pump Sub-Slab Heat Exchange Loop Performance in a Cold Climate

    SciTech Connect

    Mittereder, N.; Poerschke, A.

    2013-11-01

    This report presents a cold-climate project that examines an alternative approach to ground source heat pump (GSHP) ground loop design. The innovative ground loop design is an attempt to reduce the installed cost of the ground loop heat exchange portion of the system by containing the entire ground loop within the excavated location beneath the basement slab. Prior to the installation and operation of the sub-slab heat exchanger, energy modeling using TRNSYS software and concurrent design efforts were performed to determine the size and orientation of the system. One key parameter in the design is the installation of the GSHP in a low-load home, which considerably reduces the needed capacity of the ground loop heat exchanger. This report analyzes data from two cooling seasons and one heating season. Upon completion of the monitoring phase, measurements revealed that the initial TRNSYS simulated horizontal sub-slab ground loop heat exchanger fluid temperatures and heat transfer rates differed from the measured values. To determine the cause of this discrepancy, an updated model was developed utilizing a new TRNSYS subroutine for simulating sub-slab heat exchangers. Measurements of fluid temperature, soil temperature, and heat transfer were used to validate the updated model.

  15. Heat transfer in counterflow heat exchangers with helical turbulators

    NASA Astrophysics Data System (ADS)

    Zamankhan, Piroz

    2010-10-01

    A 3D mathematical model has been developed to investigate the heat transfer augmentation in a circular tube with a helical turbulator. Glycol-water blends of various concentrations were used in the inner tube, and pure water was used in the outer tube. Changes in fluid physical properties with temperature were taken into account, and k- ε, k - ω , and large eddy simulations were developed for turbulence modeling. The simulation results showed a nonlinear variation in Reynolds and Prandtl numbers for a long model of a heat exchanger even in the absence of a turbulator. The presence of the turbulator was found to increase the heat transfer, sometimes without inducing turbulence, but also increased the pressure drop. The results demonstrate that the model could be used as a useful tool for optimization of heat exchanger performance in the presence of a turbulator. Comparisons with experimental data showed reasonably agreement with large eddy simulation results.

  16. High Performance Woven Mesh Heat Exchangers

    NASA Astrophysics Data System (ADS)

    Wirtz, Richard A.; Li, Chen; Park, Ji-Wook; Xu, Jun

    2002-07-01

    Simple-to-fabricate woven mesh structures, consisting of bonded laminates of two-dimensional plain-weave conductive screens, or three-dimensional orthogonal weaves are described. Geometric equations show that these porous matrices can be fabricated to have a wide range of porosity and a highly anisotropic thermal conductivity vector. A mathematical model of the thermal performance of such a mesh, deployed as a heat exchange surface, is developed. Measurements of pressure drop and overall heat transfer rate are reported and used with the performance model to develop correlation equations of mesh friction factor and Colburn j-factor as a function of coolant properties, mesh characteristics and flow rate through the mesh. A heat exchanger performance analysis delineates conditions where the two mesh technologies offer superior performance.

  17. Liquid Salt Heat Exchanger Technology for VHTR Based Applications

    SciTech Connect

    Anderson, Mark; Sridhara, Kumar; Allen, Todd; Peterson, Per

    2012-10-11

    The objective of this research is to evaluate performance of liquid salt fluids for use as a heat carrier for transferring high-temperature process heat from the very high-temperature reactor (VHTR) to chemical process plants. Currently, helium is being considered as the heat transfer fluid; however, the tube size requirements and the power associated with pumping helium may not be economical. Recent work on liquid salts has shown tremendous potential to transport high-temperature heat efficiently at low pressures over long distances. This project has two broad objectives: To investigate the compatibility of Incoloy 617 and coated and uncoated SiC ceramic composite with MgCl2-KCl molten salt to determine component lifetimes and aid in the design of heat exchangers and piping; and, To conduct the necessary research on the development of metallic and ceramic heat exchangers, which are needed for both the helium-to-salt side and salt-to-process side, with the goal of making these heat exchangers technologically viable. The research will consist of three separate tasks. The first task deals with material compatibility issues with liquid salt and the development of techniques for on-line measurement of corrosion products, which can be used to measure material loss in heat exchangers. Researchers will examine static corrosion of candidate materials in specific high-temperature heat transfer salt systems and develop an in situ electrochemical probe to measure metallic species concentrations dissolved in the liquid salt. The second task deals with the design of both the intermediate and process side heat exchanger systems. Researchers will optimize heat exchanger design and study issues related to corrosion, fabrication, and thermal stresses using commercial and in-house codes. The third task focuses integral testing of flowing liquid salts in a heat transfer/materials loop to determine potential issues of using the salts and to capture realistic behavior of the salts in a

  18. Design of Isotope Heat Source for Automatic Modular Dispersal During Reentry, and Its Integration with Heat Exchangers of 6-kWe Dynamic Isotope Power System

    SciTech Connect

    Schock, Alfred

    1989-01-01

    In late 1986 the Air Force Space Division (AF / SD) had expressed an interest in using a Dynamic Isotope Power System (DIPS) of approximately 6-kWe to power the Boost Surveillance and Tacking System (BSTS) satellites. In support of that objective, the U.S. Department of Energy (DOE) requested Fairchild Space Company to perform a conceptual design study of the DIPS heat source and of its integration with the dynamic power conversion system, with particular emphasis on system safety. This paper describes the results of that study. The study resulted in a design for a single heat source of ~30-kWt, employing the standard 250-W General Purpose Heat Source (GPHS) modules which DOE had previously developed and safety-tested for Radioisotope Thermoelectric Generators (RTS's)

  19. Light bulb heat exchanger for magnetohydrodynamic generator applications - Preliminary evaluation

    NASA Technical Reports Server (NTRS)

    Smith, J. M.; Hwang, C. C.; Seikel, G. R.

    1974-01-01

    The light-bulb heat-exchanger concept is investigated as a possible means of using a combustion heat source to supply energy to an inert gas MHD power generator system. In this concept, combustion gases flow through a central passage which consists of a duct with transparent walls through which heat is transferred by radiation to a radiation receiver which in turn heats the inert gas by convection. The effects of combustion-gas emissivity, transparent-wall-transmissivity, radiation-receiver emissivity, and the use of fins in the inert gas coolant passage are studied. The results indicate that inert gas outlet temperatures of 2500 K are possible for combustion temperatures of 3200 K and that sufficient energy can be transferred from the combustion gas to reduce its temperature to approximately 2000 K. At this temperature more conventional heat exchangers can be used.

  20. Ground Source Heat Pump Sub-Slab Heat Exchange Loop Performance in a Cold Climate

    SciTech Connect

    Mittereder, Nick; Poerschke, Andrew

    2013-11-01

    This report presents a cold-climate project that examines an alternative approach to ground source heat pump (GSHP) ground loop design. The innovative ground loop design is an attempt to reduce the installed cost of the ground loop heat exchange portion of the system by containing the entire ground loop within the excavated location beneath the basement slab. Prior to the installation and operation of the sub-slab heat exchanger, energy modeling using TRNSYS software and concurrent design efforts were performed to determine the size and orientation of the system. One key parameter in the design is the installation of the GSHP in a low-load home, which considerably reduces the needed capacity of the ground loop heat exchanger. This report analyzes data from two cooling seasons and one heating season.

  1. Assessment of next generation nuclear plant intermediate heat exchanger design.

    SciTech Connect

    Majumdar, S.; Moisseytsev, A.; Natesan, K.; Nuclear Engineering Division

    2008-10-17

    The Next Generation Nuclear Plant (NGNP), which is an advanced high temperature gas reactor (HTGR) concept with emphasis on production of both electricity and hydrogen, involves helium as the coolant and a closed-cycle gas turbine for power generation with a core outlet/gas turbine inlet temperature of 900-1000 C. In the indirect cycle system, an intermediate heat exchanger is used to transfer the heat from primary helium from the core to the secondary fluid, which can be helium, nitrogen/helium mixture, or a molten salt. The system concept for the vary high temperature reactor (VHTR) can be a reactor based on the prismatic block of the GT-MHR developed by a consortium led by General Atomics in the U.S. or based on the PBMR design developed by ESKOM of South Africa and British Nuclear Fuels of U.K. This report has made an assessment on the issues pertaining to the intermediate heat exchanger (IHX) for the NGNP. A detailed thermal hydraulic analysis, using models developed at ANL, was performed to calculate heat transfer, temperature distribution, and pressure drop. Two IHX designs namely, shell and straight tube and compact heat exchangers were considered in an earlier assessment. Helical coil heat exchangers were analyzed in the current report and the results were compared with the performance features of designs from industry. In addition, a comparative analysis is presented between the shell and straight tube, helical, and printed circuit heat exchangers from the standpoint of heat exchanger volume, primary and secondary sides pressure drop, and number of tubes. The IHX being a high temperature component, probably needs to be designed using ASME Code Section III, Subsection NH, assuming that the IHX will be classified as a class 1 component. With input from thermal hydraulic calculations performed at ANL, thermal conduction and stress analyses were performed for the helical heat exchanger design and the results were compared with earlier-developed results on

  2. Comparison of Analytical and Numerical Performance Predictions for a Regenerative Heat Exchanger in the International Space Station Node 3 Internal Active Thermal Control System

    NASA Technical Reports Server (NTRS)

    Wise, Stephen A.; Holt, James M.; Turner, Larry D. (Technical Monitor)

    2001-01-01

    The complexity of International Space Station (ISS) systems modeling often necessitates the concurrence of various dissimilar, parallel analysis techniques to validate modeling. This was the case with a feasibility and performance study of the ISS Node 3 Regenerative Heat Exchanger (RHX). A thermo-hydraulic network model was created and analyzed in SINDA/FLUINT. A less complex, closed form solution of the system dynamics was created using Excel. The purpose of this paper is to provide a brief description of the modeling processes utilized, the results and benefits of each to the ISS Node 3 RHX study.

  3. Comparison of Analytical and Numerical Performance Predictions for an International Space Station Node 3 Internal Active Thermal Control System Regenerative Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Wise, Stephen A.; Holt, James M.

    2002-01-01

    The complexity of International Space Station (ISS) systems modeling often necessitates the concurrence of various dissimilar, parallel analysis techniques to validate modeling. This was the case with a feasibility and performance study of the ISS Node 3 Regenerative Heat Exchanger (RHX). A thermo-hydraulic network model was created and analyzed in SINDA/FLUINT. A less complex, closed form solution of the systems dynamics was created using an Excel Spreadsheet. The purpose of this paper is to provide a brief description of the modeling processes utilized, the results and benefits of each to the ISS Node 3 RHX study.

  4. Heat Transfer of Nanofluid in a Double Pipe Heat Exchanger.

    PubMed

    Aghayari, Reza; Maddah, Heydar; Zarei, Malihe; Dehghani, Mehdi; Kaskari Mahalle, Sahar Ghanbari

    2014-01-01

    This paper investigates the enhancement of heat transfer coefficient and Nusselt number of a nanofluid containing nanoparticles (γ-AL2O3) with a particle size of 20 nm and volume fraction of 0.1%-0.3% (V/V). Effects of temperature and concentration of nanoparticles on Nusselt number changes and heat transfer coefficient in a double pipe heat exchanger with counter turbulent flow are investigated. Comparison of experimental results with valid theoretical data based on semiempirical equations shows an acceptable agreement. Experimental results show a considerable increase in heat transfer coefficient and Nusselt number up to 19%-24%, respectively. Also, it has been observed that the heat transfer coefficient increases with the operating temperature and concentration of nanoparticles.

  5. Mill Scale Corrosion and Prevention in Carbon Steel Heat Exchanger

    NASA Astrophysics Data System (ADS)

    Sharma, Pankaj; Roy, Himadri

    2015-10-01

    The cause of material degradation of an ASTM A-124 grade carbon steel tube belonging to a heat exchanger has been investigated. Visual examination, followed by an in-depth microstructural characterization using optical microscopy, energy dispersive X-ray, and scanning electron microscopy, was carried out for understanding the primary cause of material degradation. Based on the results of an extensive examination as well as the background information provided on the heat exchanger, it was determined that the steel tubes were predominantly damaged by the mechanism of crevice corrosion facilitated by the presence of mill scale. It is concluded that the heat exchanger tubes were not properly investigated for defects after their fabrication. Based on the situation, the proper cleaning method was selected for preventing further corrosion in the system. A chemical cleaning process was designed using acid pickling along with an inhibitor and a surfactant.

  6. 1-MWe heat exchangers for OTEC. Final acceptance document

    SciTech Connect

    Snyder, J.E.

    1980-06-19

    Acceptance documents for major units of 1 MWe OTEC heat exchangers, including condensers and evaporators, are provided. Included are a transportation plan for the heat exchangers and design specifications for the phase separator. (LEW)

  7. DETAILED LOOP MODEL (DLM) ANALYSIS OF LIQUID SOLAR THERMOSIPHONS WITH HEAT EXCHANGERS

    SciTech Connect

    Mertol, A.; Place, W.; Webster, T.; Greif, R.

    1981-06-01

    An analytical Detailed Loop Model (DLM) has been developed to analyze the performance of solar thermosiphon water heaters with heat exchangers in storage tanks. The model has been used to study the performance of thermosiphons as a function of heat exchanger characteristics, heat transfer fluids, flow resistances, tank stratification, and tank elevation relative to the collector. The results indicate that good performance can be attained with these systems compared to thermosiphons without heat exchangers.

  8. Air heating system

    DOEpatents

    Primeau, John J.

    1983-03-01

    A self-starting, fuel-fired, air heating system including a vapor generator, a turbine, and a condenser connected in a closed circuit such that the vapor output from the vapor generator is conducted to the turbine and then to the condenser where it is condensed for return to the vapor generator. The turbine drives an air blower which passes air over the condenser for cooling the condenser. Also, a condensate pump is driven by the turbine. The disclosure is particularly concerned with the provision of heat exchanger and circuitry for cooling the condensed fluid output from the pump prior to its return to the vapor generator.

  9. 40 CFR 63.1435 - Heat exchanger provisions.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ...) When the HON heat exchange system requirements in § 63.104 refer to Table 4 of 40 CFR part 63, subpart F or Table 9 of 40 CFR part 63, subpart G, the owner or operator is only required to consider... reporting requirements in § 63.1439(a) and the applicable provisions of the General Provisions in 40...

  10. 40 CFR 63.1435 - Heat exchanger provisions.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ...) When the HON heat exchange system requirements in § 63.104 refer to Table 4 of 40 CFR part 63, subpart F or Table 9 of 40 CFR part 63, subpart G, the owner or operator is only required to consider... reporting requirements in § 63.1439(a) and the applicable provisions of the General Provisions in 40...

  11. 40 CFR 63.1435 - Heat exchanger provisions.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ...) When the HON heat exchange system requirements in § 63.104 refer to Table 4 of 40 CFR part 63, subpart F or Table 9 of 40 CFR part 63, subpart G, the owner or operator is only required to consider... reporting requirements in § 63.1439(a) and the applicable provisions of the General Provisions in 40...

  12. Finned Tube With Vortex Generators For A Heat Exchanger.

    DOEpatents

    Sohal, Manohar S.; O'Brien, James E.

    2005-12-20

    A system for and method of manufacturing a finned tube for a heat exchanger is disclosed herein. A continuous fin strip is provided with at one pair of vortex generators. A tube is rotated and linearly displaced while the continuous fin strip with vortex generators is spirally wrapped around the tube.

  13. Finned Tube With Vortex Generators For A Heat Exchanger.

    DOEpatents

    Sohal, Monohar S.; O'Brien, James E.

    2004-09-14

    A system for and method of manufacturing a finned tube for a heat exchanger is disclosed herein. A continuous fin strip is provided with at least one pair of vortex generators. A tube is rotated and linearly displaced while the continuous fin strip with vortex generators is spirally wrapped around the tube.

  14. ASME code considerations for the compact heat exchanger

    SciTech Connect

    Nestell, James; Sham, Sam

    2015-08-31

    The mission of the U.S. Department of Energy (DOE), Office of Nuclear Energy is to advance nuclear power in order to meet the nation's energy, environmental, and energy security needs. Advanced high temperature reactor systems such as sodium fast reactors and high and very high temperature gas-cooled reactors are being considered for the next generation of nuclear reactor plant designs. The coolants for these high temperature reactor systems include liquid sodium and helium gas. Supercritical carbon dioxide (sCO₂), a fluid at a temperature and pressure above the supercritical point of CO₂, is currently being investigated by DOE as a working fluid for a nuclear or fossil-heated recompression closed Brayton cycle energy conversion system that operates at 550°C (1022°F) at 200 bar (2900 psi). Higher operating temperatures are envisioned in future developments. All of these design concepts require a highly effective heat exchanger that transfers heat from the nuclear or chemical reactor to the chemical process fluid or the to the power cycle. In the nuclear designs described above, heat is transferred from the primary to the secondary loop via an intermediate heat exchanger (IHX) and then from the intermediate loop to either a working process or a power cycle via a secondary heat exchanger (SHX). The IHX is a component in the primary coolant loop which will be classified as "safety related." The intermediate loop will likely be classified as "not safety related but important to safety." These safety classifications have a direct bearing on heat exchanger design approaches for the IHX and SHX. The very high temperatures being considered for the VHTR will require the use of very high temperature alloys for the IHX and SHX. Material cost considerations alone will dictate that the IHX and SHX be highly effective; that is, provide high heat transfer area in a small volume. This feature must be accompanied by low pressure drop and mechanical reliability and robustness

  15. Heat exchangers and thermal energy storage concepts for the off-gas heat of steelmaking devices

    NASA Astrophysics Data System (ADS)

    Steinparzer, T.; Haider, M.; Fleischanderl, A.; Hampel, A.; Enickl, G.; Zauner, F.

    2012-11-01

    The fluctuating thermal emissions of electric arc furnaces require energy storage systems to provide downstream consumers with a continuous amount of thermal energy or electricity. Heat recovery systems based on thermal energy storage are presented. A comparison of different thermal energy storage systems has been performed. For the purpose, suitable heat exchangers for the off-gas heat have been developed. Dynamic process simulations of the heat recovery plants were necessary to check the feasibility of the systems and consider the non-steady-state off-gas emissions of the steelmaking devices. The implementation of a pilot plant into an existing off-gas duct of an electric arc furnace was required to check the real behavior of the heat exchanger and determine suitable materials in view of corrosion issues. The pilot plant is presented in this paper.

  16. 14 CFR 23.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 14 Aeronautics and Space 1 2012-01-01 2012-01-01 false Exhaust heat exchangers. 23.1125 Section 23... § 23.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes the following apply: (a) Each exhaust heat exchanger must be constructed and installed to withstand the vibration, inertia,...

  17. 14 CFR 23.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Exhaust heat exchangers. 23.1125 Section 23... § 23.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes the following apply: (a) Each exhaust heat exchanger must be constructed and installed to withstand the vibration, inertia,...

  18. 14 CFR 23.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Exhaust heat exchangers. 23.1125 Section 23... § 23.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes the following apply: (a) Each exhaust heat exchanger must be constructed and installed to withstand the vibration, inertia,...

  19. 14 CFR 23.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 14 Aeronautics and Space 1 2011-01-01 2011-01-01 false Exhaust heat exchangers. 23.1125 Section 23... § 23.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes the following apply: (a) Each exhaust heat exchanger must be constructed and installed to withstand the vibration, inertia,...

  20. 14 CFR 23.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Exhaust heat exchangers. 23.1125 Section 23... § 23.1125 Exhaust heat exchangers. For reciprocating engine powered airplanes the following apply: (a) Each exhaust heat exchanger must be constructed and installed to withstand the vibration, inertia,...

  1. Heat exchanger support apparatus in a fluidized bed

    DOEpatents

    Lawton, Carl W.

    1982-01-01

    A heat exchanger is mounted in the upper portion of a fluidized combusting bed for the control of the temperature of the bed. A support, made up of tubes, is extended from the perforated plate of the fluidized bed up to the heat exchanger. The tubular support framework for the heat exchanger has liquid circulated therethrough to prevent deterioration of the support.

  2. OXIDE DISPERSION-STRENGTHENED HEAT EXCHANGER TUBING

    SciTech Connect

    Harper, Mark A.

    2001-11-06

    Oxide dispersion strengthened (ODS) alloys (e.g. the INCOLOY{reg_sign} MA956 alloy) are known for their excellent high temperature properties and are prime candidate materials for the construction of very high temperature heat exchangers that will be used in Vision 21 power plants. The main limitation of these materials is their poor weldability. Commercially available ODS tubing also tends to exhibit relatively poor circumferential creep strength due to current processing practices resulting in a fine grain size in the transverse direction. Thus far, these two characteristics of the ODS tubing have restricted its use to mostly non-pressure containing applications. The objectives of this program are to develop: (a) an MA956 tube with sufficient circumferential creep strength for long term use as heat exchanger tubing for very high temperatures; (b) a welding technique(s) for producing adequate joints between an MA956 tube and an MA956 tube, and an MA956 tube and an INCONEL 601 tube; (c) the bending strain limits, below which recrystallization will not occur in a MA956 tube during normal operation; and (d) the high temperature corrosion limits for the MA956 alloy with respect to working-fluid side and fireside environments. Also, this program seeks to generate data for use by heat exchanger designers and the ASME Boiler and Pressure Vessel Code, and perform an analysis of the mechanical property, tube bending, and corrosion data in order to determine the implications on the design of a very high temperature heat exchanger (T>1093 C/2000 F). After one year, work is currently being conducted on increasing the circumferential strength of a MA956 tube, developing joining techniques for this material, determining the tube bending strain limits, and establishing the high temperature corrosion parameters for the MA956 alloy in environments expected to be present in Vision 21 power plants. Work in these areas will is continuing into the next fiscal year, with success

  3. Graphite Foam Heat Exchangers for Thermal Management

    SciTech Connect

    Klett, J.W.

    2004-06-07

    Improved thermal management is needed to increase the power density of electronic and more effectively cool electronic enclosures that are envisioned in future aircraft, spacecraft and surface ships. Typically, heat exchanger cores must increase in size to more effectively dissipate increased heat loads, this would be impossible in many cases, thus improved heat exchanger cores will be required. In this Phase I investigation, MRi aimed to demonstrate improved thermal management using graphite foam (Gr-foam) core heat exchangers. The proposed design was to combine Gr-foams from POCO with MRi's innovative low temperature, active metal joining process (S-Bond{trademark}) to bond Gr-foam to aluminum, copper and aluminum/SiC composite faceplates. The results were very favorable, so a Phase II SBIR with the MDA was initiated. This had primarily 5 tasks: (1) bonding, (2) thermal modeling, (3) cooling chip scale packages, (4) evaporative cooling techniques and (5) IGBT cold plate development. The bonding tests showed that the ''reflow'' technique with S-Bond{reg_sign}-220 resulted in the best and most consistent bond. Then, thermal modeling was used to design different chip scale packages and IGBT cold plates. These designs were used to fabricate many finned graphite foam heat sinks specifically for two standard type IC packages, the 423 and 478 pin chips. These results demonstrated several advantages with the foam. First, the heat sinks with the foam were lighter than the copper/aluminum sinks used as standards. The sinks for the 423 design made from foam were not as good as the standard sinks. However, the sinks made from foam for the 478 pin chips were better than the standard heat sinks used today. However, this improvement was marginal (in the 10-20% better regime). However, another important note was that the epoxy bonding technique resulted in heat sinks with similar results as that with the S-bond{reg_sign}, slightly worse than the S-bond{reg_sign}, but still

  4. Analysis of the heat transfer in double and triple concentric tube heat exchangers

    NASA Astrophysics Data System (ADS)

    Rădulescu, S.; Negoiţă, L. I.; Onuţu, I.

    2016-08-01

    The tubular heat exchangers (shell and tube heat exchangers and concentric tube heat exchangers) represent an important category of equipment in the petroleum refineries and are used for heating, pre-heating, cooling, condensation and evaporation purposes. The paper presents results of analysis of the heat transfer to cool a petroleum product in two types of concentric tube heat exchangers: double and triple concentric tube heat exchangers. The cooling agent is water. The triple concentric tube heat exchanger is a modified constructive version of double concentric tube heat exchanger by adding an intermediate tube. This intermediate tube improves the heat transfer by increasing the heat area per unit length. The analysis of the heat transfer is made using experimental data obtained during the tests in a double and triple concentric tube heat exchanger. The flow rates of fluids, inlet and outlet temperatures of water and petroleum product are used in determining the performance of both heat exchangers. Principally, for both apparatus are calculated the overall heat transfer coefficients and the heat exchange surfaces. The presented results shows that triple concentric tube heat exchangers provide better heat transfer efficiencies compared to the double concentric tube heat exchangers.

  5. A heat transfer model of a horizontal ground heat exchanger

    NASA Astrophysics Data System (ADS)

    Mironov, R. E.; Shtern, Yu. I.; Shtern, M. Yu.; Rogachev, M. S.

    2016-04-01

    Ground-source heat pumps are gaining popularity in Eastern Europe, especially those which are using the horizontal ground heat exchanger (GHX). Due to the difficulty of accessing GHX after the installation, materials and the quality of the installation must satisfy the very high requirements. An inaccurate calculation of GHX can be the reason of a scarcity of heat power in a crucial moment. So far, there isn't any appropriate mathematical description of the horizontal GHX which takes into account the mutual influence of GHX pipes on each other. To solve this problem we used the temperature wave approach. As a result, a mathematical model which describes the dependence of the heat transfer rate per unit length of the horizontal GHX pipe on the thermal properties of soil, operating time of GHX and the distance between pipes was obtained. Using this model, heat transfer rates per unit length of a horizontal GHX were plotted as functions of the distance between pipes and operating time. The modeling shows that heat transfer rates decreases rapidly with the distance between pipes lower then 2 meters. After the launch of heat pump, heat power of GHX is reduced during the first 20 - 30 days and get steady after that. The obtained results correlate with experimental data. Therefore the proposed mathematical model can be used to design a horizontal GHX with the optimal characteristics, and predict its capability during operation.

  6. The Conduction of Heat through Cryogenic Regenerative Heat Exchangers

    NASA Astrophysics Data System (ADS)

    Superczynski, W. F.; Green, G. F.

    2006-04-01

    The need for improved regenerative cryocooler efficiency may require the replacement of conventional matrices with ducts. The ducts can not be continuous in the direction of temperature gradient when using conventional materials to prevent unacceptable conduction losses. However, this discontinuity creates a complex geometry to model and determine conduction losses. Chesapeake Cryogenics, Inc. has designed, fabricated and tested an apparatus for measuring the heat conduction through regenerative heat exchangers implementing different matrices. Data is presented for stainless steel photo etched disk, phophorus-bronze embossed ribbon coils and screens made of both stainless steel and phosphorus-bronze. The heat conduction was measured with the regenerators evacuated and pressurized with helium gas. In this test apparatus, helium gas presence increased the heat leak significantly. A description of the test apparatus, instrumentation, experimental methods and data analysis are presented.

  7. Novel Power Electronics Three-Dimensional Heat Exchanger: Preprint

    SciTech Connect

    Bennion, K.; Cousineau, J.; Lustbader, J.; Narumanchi, S.

    2014-08-01

    Electric drive systems for vehicle propulsion enable technologies critical to meeting challenges for energy, environmental, and economic security. Enabling cost-effective electric drive systems requires reductions in inverter power semiconductor area. As critical components of the electric drive system are made smaller, heat removal becomes an increasing challenge. In this paper, we demonstrate an integrated approach to the design of thermal management systems for power semiconductors that matches the passive thermal resistance of the packaging with the active convective cooling performance of the heat exchanger. The heat exchanger concept builds on existing semiconductor thermal management improvements described in literature and patents, which include improved bonded interface materials, direct cooling of the semiconductor packages, and double-sided cooling. The key difference in the described concept is the achievement of high heat transfer performance with less aggressive cooling techniques by optimizing the passive and active heat transfer paths. An extruded aluminum design was selected because of its lower tooling cost, higher performance, and scalability in comparison to cast aluminum. Results demonstrated a heat flux improvement of a factor of two, and a package heat density improvement over 30%, which achieved the thermal performance targets.

  8. Absorption-heat-pump system

    DOEpatents

    Grossman, G.; Perez-Blanco, H.

    1983-06-16

    An improvement in an absorption heat pump cycle is obtained by adding adiabatic absorption and desorption steps to the absorber and desorber of the system. The adiabatic processes make it possible to obtain the highest temperature in the absorber before any heat is removed from it and the lowest temperature in the desorber before heat is added to it, allowing for efficient utilization of the thermodynamic availability of the heat supply stream. The improved system can operate with a larger difference between high and low working fluid concentrations, less circulation losses, and more efficient heat exchange than a conventional system.

  9. Heat exchanger life extension via in-situ reconditioning

    DOEpatents

    Holcomb, David E.; Muralidharan, Govindarajan

    2016-06-28

    A method of in-situ reconditioning a heat exchanger includes the steps of: providing an in-service heat exchanger comprising a precipitate-strengthened alloy wherein at least one mechanical property of the heat exchanger is degraded by coarsening of the precipitate, the in-service heat exchanger containing a molten salt working heat exchange fluid; deactivating the heat exchanger from service in-situ; in a solution-annealing step, in-situ heating the heat exchanger and molten salt working heat exchange fluid contained therein to a temperature and for a time period sufficient to dissolve the coarsened precipitate; in a quenching step, flowing the molten salt working heat-exchange fluid through the heat exchanger in-situ to cool the alloy and retain a supersaturated solid solution while preventing formation of large precipitates; and in an aging step, further varying the temperature of the flowing molten salt working heat-exchange fluid to re-precipitate the dissolved precipitate.

  10. Development, testing and certification of the sigma research, maxi-therm-S-101 thermosyphon heat exchanger

    NASA Technical Reports Server (NTRS)

    Hankins, J. D.

    1979-01-01

    A thermosyphon liquid-to-air heat exchanger developed for use in heating systems in residential single family dwellings and small commercial applications is described. The cabinet design, rationale for the horizontal positioning of the exchanger, and design of the shut-off valve are discussed. The performance of the heating module is given in tabular form.

  11. A one-dimensional heat transfer model for parallel-plate thermoacoustic heat exchangers.

    PubMed

    de Jong, J A; Wijnant, Y H; de Boer, A

    2014-03-01

    A one-dimensional (1D) laminar oscillating flow heat transfer model is derived and applied to parallel-plate thermoacoustic heat exchangers. The model can be used to estimate the heat transfer from the solid wall to the acoustic medium, which is required for the heat input/output of thermoacoustic systems. The model is implementable in existing (quasi-)1D thermoacoustic codes, such as DeltaEC. Examples of generated results show good agreement with literature results. The model allows for arbitrary wave phasing; however, it is shown that the wave phasing does not significantly influence the heat transfer.

  12. Reliability analysis on a shell and tube heat exchanger

    NASA Astrophysics Data System (ADS)

    Lingeswara, S.; Omar, R.; Mohd Ghazi, T. I.

    2016-06-01

    A shell and tube heat exchanger reliability was done in this study using past history data from a carbon black manufacturing plant. The heat exchanger reliability study is vital in all related industries as inappropriate maintenance and operation of the heat exchanger will lead to major Process Safety Events (PSE) and loss of production. The overall heat exchanger coefficient/effectiveness (Uo) and Mean Time between Failures (MTBF) were analyzed and calculated. The Aspen and down time data was taken from a typical carbon black shell and tube heat exchanger manufacturing plant. As a result of the Uo calculated and analyzed, it was observed that the Uo declined over a period caused by severe fouling and heat exchanger limitation. This limitation also requires further burn out period which leads to loss of production. The MTBF calculated is 649.35 hours which is very low compared to the standard 6000 hours for the good operation of shell and tube heat exchanger. The guidelines on heat exchanger repair, preventive and predictive maintenance was identified and highlighted for better heat exchanger inspection and repair in the future. The fouling of heat exchanger and the production loss will be continuous if proper heat exchanger operation and repair using standard operating procedure is not followed.

  13. Fast reactor power plant design having heat pipe heat exchanger

    DOEpatents

    Huebotter, P.R.; McLennan, G.A.

    1984-08-30

    The invention relates to a pool-type fission reactor power plant design having a reactor vessel containing a primary coolant (such as liquid sodium), and a steam expansion device powered by a pressurized water/steam coolant system. Heat pipe means are disposed between the primary and water coolants to complete the heat transfer therebetween. The heat pipes are vertically oriented, penetrating the reactor deck and being directly submerged in the primary coolant. A U-tube or line passes through each heat pipe, extended over most of the length of the heat pipe and having its walls spaced from but closely proximate to and generally facing the surrounding walls of the heat pipe. The water/steam coolant loop includes each U-tube and the steam expansion device. A heat transfer medium (such as mercury) fills each of the heat pipes. The thermal energy from the primary coolant is transferred to the water coolant by isothermal evaporation-condensation of the heat transfer medium between the heat pipe and U-tube walls, the heat transfer medium moving within the heat pipe primarily transversely between these walls.

  14. Fast reactor power plant design having heat pipe heat exchanger

    DOEpatents

    Huebotter, Paul R.; McLennan, George A.

    1985-01-01

    The invention relates to a pool-type fission reactor power plant design having a reactor vessel containing a primary coolant (such as liquid sodium), and a steam expansion device powered by a pressurized water/steam coolant system. Heat pipe means are disposed between the primary and water coolants to complete the heat transfer therebetween. The heat pipes are vertically oriented, penetrating the reactor deck and being directly submerged in the primary coolant. A U-tube or line passes through each heat pipe, extended over most of the length of the heat pipe and having its walls spaced from but closely proximate to and generally facing the surrounding walls of the heat pipe. The water/steam coolant loop includes each U-tube and the steam expansion device. A heat transfer medium (such as mercury) fills each of the heat pipes. The thermal energy from the primary coolant is transferred to the water coolant by isothermal evaporation-condensation of the heat transfer medium between the heat pipe and U-tube walls, the heat transfer medium moving within the heat pipe primarily transversely between these walls.

  15. High-temperature self-circulating thermoacoustic heat exchanger

    NASA Astrophysics Data System (ADS)

    Backhaus, S.; Swift, G. W.; Reid, R. S.

    2005-07-01

    Thermoacoustic and Stirling engines and refrigerators use heat exchangers to transfer heat between the oscillating flow of their thermodynamic working fluids and external heat sources and sinks. An acoustically driven heat-exchange loop uses an engine's own pressure oscillations to steadily circulate its own thermodynamic working fluid through a physically remote high-temperature heat source without using moving parts, allowing for a significant reduction in the cost and complexity of thermoacoustic and Stirling heat exchangers. The simplicity and flexibility of such heat-exchanger loops will allow thermoacoustic and Stirling machines to access diverse heat sources and sinks. Measurements of the temperatures at the interface between such a heat-exchange loop and the hot end of a thermoacoustic-Stirling engine are presented. When the steady flow is too small to flush out the mixing chamber in one acoustic cycle, the heat transfer to the regenerator is excellent, with important implications for practical use.

  16. Heat exchanger sizing for vertical closed-loop ground-source heat pumps

    SciTech Connect

    Cane, R.L.D.; Clemes, S.B.; Morrison, A.; Hughes, P.J.

    1995-12-31

    A building energy simulation program has been used in conjunction with a ground heat exchanger sizing algorithm to develop general guidelines on how to size vertical ground heat exchangers for closed-loop ground-source heat pump systems in large buildings. The analysis considered three commercial building types of varying size with different internal loads and heat pump efficiencies. Each building variation was simulated in seven cities, three in the US and four in Canada. The ground heat exchanger sizing algorithm has been previously validated against actual system data. The analysis results showed a strong correlation between heat exchanger length required and annual energy rejected to the ground, if the building was cooling-dominated, or annual energy extracted from the ground, if the building was heating-dominated. The resulting sizing guidelines recommend hour-by-hour energy analysis to determine the energy extracted from and rejected to the building water loop. Using this information the designer will have available easy-to-use, accurate sizing guidelines that should result in more economical installations than those based on previous ``rule of thumb`` guidelines.

  17. SILICON CARBIDE CERAMICS FOR COMPACT HEAT EXCHANGERS

    SciTech Connect

    DR. DENNIS NAGLE; DR. DAJIE ZHANG

    2009-03-26

    Silicon carbide (SiC) materials are prime candidates for high temperature heat exchangers for next generation nuclear reactors due to their refractory nature and high thermal conductivity at elevated temperatures. This research has focused on demonstrating the potential of liquid silicon infiltration (LSI) for making SiC to achieve this goal. The major advantage of this method over other ceramic processing techniques is the enhanced capability of making high dense, high purity SiC materials in complex net shapes. For successful formation of net shape SiC using LSI techniques, the carbon preform reactivity and pore structure must be controlled to allow the complete infiltration of the porous carbon structure which allows complete conversion of the carbon to SiC. We have established a procedure for achieving desirable carbon properties by using carbon precursors consisting of two readily available high purity organic materials, crystalline cellulose and phenolic resin. Phenolic resin yields a glassy carbon with low chemical reactivity and porosity while the cellulose carbon is highly reactive and porous. By adjusting the ratio of these two materials in the precursor mixtures, the properties of the carbons produced can be controlled. We have identified the most favorable carbon precursor composition to be a cellulose resin mass ratio of 6:4 for LSI formation of SiC. The optimum reaction conditions are a temperature of 1800 C, a pressure of 0.5 Torr of argon, and a time of 120 minutes. The fully dense net shape SiC material produced has a density of 2.96 g cm{sup -3} (about 92% of pure SiC) and a SiC volume fraction of over 0.82. Kinetics of the LSI SiC formation process was studied by optical microscopy and quantitative digital image analysis. This study identified six reaction stages and provided important understanding of the process. Although the thermal conductivity of pure SiC at elevated temperatures is very high, thermal conductivities of most commercial Si

  18. Turbulent heat exchanger {Delta}T and {Delta}P

    SciTech Connect

    Steinmeyer, D.

    1996-12-31

    Optimum pressure drop ({Delta}P) and temperature difference ({Delta}T) in turbulent flow heat exchangers are presented in three frameworks: as quantitatively defined by fluid properties, the value of energy and the cost of heat exchange surface (with a little help from a relationship between [power/mass] and heat transfer); as the energy cost for heat recovery (with the {Delta}T cost being about equal to the heat exchanger cost and the {Delta}P cost being about 1/3 as great); and as the second law lost work inherent in heat exchange (with the {Delta}T loss being {approximately}3 times the {Delta}T loss).

  19. Exchange fluctuation theorem for correlated quantum systems.

    PubMed

    Jevtic, Sania; Rudolph, Terry; Jennings, David; Hirono, Yuji; Nakayama, Shojun; Murao, Mio

    2015-10-01

    We extend the exchange fluctuation theorem for energy exchange between thermal quantum systems beyond the assumption of molecular chaos, and describe the nonequilibrium exchange dynamics of correlated quantum states. The relation quantifies how the tendency for systems to equilibrate is modified in high-correlation environments. In addition, a more abstract approach leads us to a "correlation fluctuation theorem". Our results elucidate the role of measurement disturbance for such scenarios. We show a simple application by finding a semiclassical maximum work theorem in the presence of correlations. We also present a toy example of qubit-qudit heat exchange, and find that non-classical behaviour such as deterministic energy transfer and anomalous heat flow are reflected in our exchange fluctuation theorem. PMID:26565174

  20. Low GWP Refrigerants Modelling Study for a Room Air Conditioner Having Microchannel Heat Exchangers

    SciTech Connect

    Shen, Bo; Bhandari, Mahabir S

    2016-01-01

    Microchannel heat exchangers (MHX) have found great successes in residential and commercial air conditioning applications, being compact heat exchangers, to reduce refrigerant charge and material cost. This investigation aims to extend the application of MHXs in split, room air conditioners (RAC), per fundamental heat exchanger and system modelling. For this paper, microchannel condenser and evaporator models were developed, using a segment-to-segment modelling approach. The microchannel heat exchanger models were integrated to a system design model. The system model is able to predict the performance indices, such as cooling capacity, efficiency, sensible heat ratio, etc. Using the calibrated system and heat exchanger models, we evaluated numerous low GWP (global warming potential) refrigerants. The predicted system performance indices, e.g. cooling efficiency, compressor discharge temperature, and required compressor displacement volume etc., are compared. Suitable replacements for R22 and R-410A for the room air conditioner application are recommended.

  1. Acoustic resonance in heat exchanger tube bundles

    SciTech Connect

    Blevins, R.D. )

    1994-02-01

    A series of experiments has been made on aeroacoustic tones produced by flow over tubes in a duct. The sound is characterized by the onset of a loud and persistent acoustic resonance. The acoustic resonance occurs at the frequency of the acoustic modes. The magnitude and extent of the resonance are functions of tube pattern and tube pitch. The sound levels increase in proportion with Mach number, dynamic head and pressure drop. A design procedure for predicting the magnitude of the sound within the tube array is presented. Methods of resonance avoidance are illustrated. An example is made for a large petrochemical heat exchanger.

  2. Heat exchanger for a Stirling engine

    SciTech Connect

    Fujiwara, M.; Nomaguchi, T.; Kazumoto, Y.; Tsuchino, K.; Kawajiri, K.; Hisamori, Y.

    1987-05-05

    A heat exchanger is described for a Stirling engine comprising: a domed cylinder having a domed portion and a cylindrical portion. The domed cylinder serves as a high-temperature cylinder and a regenerator housing of the Stirling engine; a cylindrical inner liner which is coaxially disposed inside the domed cylinder and which divides the inside of the domed cylinder into an expansion space inside of the inner liner and a regenerator space between the outer surface of the inner liner and the inner surface of the cylindrical portion of the domed cylinder.

  3. Brayton heat exchanger unit development program (alternate design)

    NASA Technical Reports Server (NTRS)

    Duncan, J. D.; Gibson, J. C.; Graves, R. F.; Morse, C. J.; Richard, C. E.

    1973-01-01

    A Brayton Heat Exchanger Unit Alternate Design (BHXU-Alternate) consisting of a recuperator, a heat sink heat exchanger, and a gas ducting system, was designed and fabricated. The design was formulated to provide a high performance unit suitable for use in a long-life Brayton-cycle powerplant. Emphasis was on double containment against external leakage and leakage of the organic coolant into the gas stream. A parametric analysis and design study was performed to establish the optimum component configurations to achieve low weight and size and high reliability, while meeting the requirements of high effectiveness and low pressure drop. Layout studies and detailed mechanical and structural design were performed to obtain a flight-type packaging arrangement, including the close-coupled integration of the BHXU-Alternate with the Brayton Rotating Unit (BRU).

  4. Fabrication of Wire Mesh Heat Exchangers for Waste Heat Recovery Using Wire-Arc Spraying

    NASA Astrophysics Data System (ADS)

    Rezaey, R.; Salavati, S.; Pershin, L.; Coyle, T.; Chandra, S.; Mostaghimi, J.

    2014-04-01

    Waste heat can be recovered from hot combustion gases using water-cooled heat exchangers. Adding fins to the external surfaces of the water pipes inserted into the hot gases increases their surface area and enhances heat transfer, increasing the efficiency of heat recovery. A method of increasing the heat transfer surface area has been developed using a twin wire-arc thermal spray system to generate a dense, high-strength coating that bonds wire mesh to the outside surfaces of stainless steel pipes through which water passes. At the optimum spray distance of 150 mm, the oxide content, coating porosity, and the adhesion strength of the coating were measured to be 7%, 2%, and 24 MPa, respectively. Experiments were done in which heat exchangers were placed inside a high-temperature oven with temperature varying from 300 to 900 °C. Several different heat exchanger designs were tested to estimate the total heat transfer in each case. The efficiency of heat transfer was found to depend strongly on the quality of the bond between the wire meshes and pipes and the size of openings in the wire mesh.

  5. Aerodynamics of heat exchangers for high-altitude aircraft

    NASA Technical Reports Server (NTRS)

    Drela, Mark

    1996-01-01

    Reduction of convective beat transfer with altitude dictates unusually large beat exchangers for piston- engined high-altitude aircraft The relatively large aircraft drag fraction associated with cooling at high altitudes makes the efficient design of the entire heat exchanger installation an essential part of the aircraft's aerodynamic design. The parameters that directly influence cooling drag are developed in the context of high-altitude flight Candidate wing airfoils that incorporate heat exchangers are examined. Such integrated wing-airfoil/heat-exchanger installations appear to be attractive alternatives to isolated heat.exchanger installations. Examples are drawn from integrated installations on existing or planned high-altitude aircraft.

  6. Condensate removal device for heat exchanger

    NASA Technical Reports Server (NTRS)

    Trusch, R. B.; Oconnor, E. W. (Inventor)

    1975-01-01

    A set of perforated tubes disposed at the gas output side of a heat exchanger, in a position not to affect the rate of flow of the air or other gas is described. The tubes are connected to a common manifold which is connected to a sucking device. Where it is necessary to conserve and recirculate the air sucked through the tubes, the output of the manifold is run through a separator to remove the condensate from the gas. The perforations in the slurper tubes are small, lying in the range of 0.010 inch to 0.100 inch. The tubes are disposed in contact with the surfaces of the heat exchanger on which the condensate is precipitated, whether fins or plates, so that the water may be directed to the tube openings by means of surface effects, together with the assistance of the air flow. Only about 5 percent of the air output need be thus diverted, and it effectively removes virtually all of the condensate.

  7. The application and design of downhole heat exchanger

    SciTech Connect

    Freeston, D.H.; Pan, H.

    1985-01-01

    The direct use of low temperature geothermal fluids is finding increased usage around the world for space heating, air conditioning, etc. For non-artesian wells the conventional means of circulating the hot fluids is by a downhole turbine pump, with the geofluid being either returned to the reservoir or rejected to waste. The latter is the more common, with results, in some cases, of excessive drawdown of the reservoir and consequent environmental problems. The downhole heat exchanger, utilising a single or multiple ''U'' tube, can alleviate the above problems. Experience at Klamath Falls in Oregon, U.S.A., and at Rotorua and Taupo, New Zealand, shows that these devices are capable, given a good permeable reservoir with temperatures around 100C, of delivering up to 1 MW of thermal energy from a conventional shallow well (50 to 200 m). This paper discusses the application of the downhole heat exchanger for space heating using examples from New Zealand and Klamath Falls systems, and reports a recent study on the parameters necessary to achieve an optimum design. The discussion is based on a laboratory model, a computer simulation an full-scale tests on operational downhole heat exchangers in New Zealand.

  8. BASIMO - Borehole Heat Exchanger Array Simulation and Optimization Tool

    NASA Astrophysics Data System (ADS)

    Schulte, Daniel; Rühaak, Wolfram; Welsch, Bastian; Bär, Kristian; Sass, Ingo

    2016-04-01

    Borehole heat exchangers represent a well-established technology, which pushes for new fields of applications and novel modifications. Current simulation tools cannot - or only to some extent - describe features like inclined or partly insulated boreholes unless they run fully discretized models of the borehole heat exchangers. However, fully discretized models often come at a high computational cost, especially for large arrays of borehole heat exchangers. We present a tool, which uses one dimensional thermal resistance and capacity models for the borehole heat exchangers coupled with a numerical finite element model for the subsurface heat transport. An unstructured tetrahedral mesh bypasses the limitations of structured grids for borehole path geometries, while the thermal resistance and capacity model is improved to account for borehole heat exchanger properties changing with depth. The presented tool benefits from the fast analytical solution of the thermal interactions within the boreholes while still allowing for a detailed consideration of the borehole heat exchanger properties.

  9. Experimental Investigation of Ice Phase Change Material Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Leimkuehler, Thomas O.; Stephan, Ryan A.

    2012-01-01

    Phase change materials (PCM) may be useful for spacecraft thermal control systems that involve cyclical heat loads or cyclical thermal environments. Thermal energy can be stored in the PCM during peak heat loads or in adverse thermal environments. The stored thermal energy can then be released later during minimum heat loads or in more favorable thermal environments. This can result in a decreased turndown ratio for the radiator and a reduced system mass. The use of water as a PCM rather than the more traditional paraffin wax has the potential for significant mass reduction since the latent heat of formation of water is approximately 70% greater than that of wax. One of the potential drawbacks of using ice as a PCM is its potential to rupture its container as water expands upon freezing. In order to develop a space qualified ice PCM heat exchanger, failure mechanisms must first be understood. Therefore, a methodical experimental investigation has been undertaken to demonstrate and document specific failure mechanisms due to ice expansion in the PCM. A number of ice PCM heat exchangers were fabricated and tested. Additionally, methods for controlling void location in order to reduce the risk of damage due to ice expansion were investigated. This paper presents an overview of the results of this investigation from the past three years.

  10. Experimental Investigation of Ice Phase Change Material Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Leimkuehler, Thomas O.; Stephan, Ryan A.

    2011-01-01

    Phase change materials (PCM) may be useful for spacecraft thermal control systems that involve cyclical heat loads or cyclical thermal environments. Thermal energy can be stored in the PCM during peak heat loads or in adverse thermal environments. The stored thermal energy can then be released later during minimum heat loads or in more favorable thermal environments. This can result in a decreased turndown ratio for the radiator and a reduced system mass. The use of water as a PCM rather than the more traditional paraffin wax has the potential for significant mass reduction since the latent heat of formation of water is approximately 70% greater than that of wax. One of the potential drawbacks of using ice as a PCM is its potential to rupture its container as water expands upon freezing. In order to develop a space qualified ice PCM heat exchanger, failure mechanisms must first be understood. Therefore, a methodical experimental investigation has been undertaken to demonstrate and document specific failure mechanisms due to ice expansion in the PCM. A number of ice PCM heat exchangers were fabricated and tested. Additionally, methods for controlling void location in order to reduce the risk of damage due to ice expansion were investigated. This paper presents an overview of the results of this investigation from the past three years.

  11. Heat and moisture exchangers and breathing system filters: their use in anaesthesia and intensive care. Part 1 - history, principles and efficiency.

    PubMed

    Wilkes, A R

    2011-01-01

    Heat and moisture exchangers and breathing system filters are intended to replace the normal warming, humidifying and filtering functions of the upper airways when these structures are bypassed during anaesthesia and intensive care. Guidance on their use continues to evolve. The aim of this part of the review is to describe the principles of their action and efficiency and to summarise the findings from clinical and laboratory studies. Based on previous studies, an appropriate minimum target for moisture output is 30 and 20 g.m⁻³ for long-duration use in intensive care and short-duration use in anaesthesia, respectively. The practice of reusing a breathing system in anaesthesia, provided it is protected by a filter, assumes that the filter is effective. However, there is wide variation in the gas-borne filtration performance, and contaminated condensate can potentially pass through some filters under typical pressures encountered during mechanical ventilation.

  12. Laboratory simulation of heat exchange for liquids with Pr > 1: Heat transfer

    NASA Astrophysics Data System (ADS)

    Belyaev, I. A.; Zakharova, O. D.; Krasnoshchekova, T. E.; Sviridov, V. G.; Sukomel, L. A.

    2016-02-01

    Liquid metals are promising heat transfer agents in new-generation nuclear power plants, such as fast-neutron reactors and hybrid tokamaks—fusion neutron sources (FNSs). We have been investigating hydrodynamics and heat exchange of liquid metals for many years, trying to reproduce the conditions close to those in fast reactors and fusion neutron sources. In the latter case, the liquid metal flow takes place in a strong magnetic field and strong thermal loads resulting in development of thermogravitational convection in the flow. In this case, quite dangerous regimes of magnetohydrodynamic (MHD) heat exchange not known earlier may occur that, in combination with other long-known regimes, for example, the growth of hydraulic drag in a strong magnetic field, make the possibility of creating a reliable FNS cooling system with a liquid metal heat carrier problematic. There exists a reasonable alternative to liquid metals in FNS, molten salts, namely, the melt of lithium and beryllium fluorides (Flibe) and the melt of fluorides of alkali metals (Flinak). Molten salts, however, are poorly studied media, and their application requires detailed scientific substantiation. We analyze the modern state of the art of studies in this field. Our contribution is to answer the following question: whether above-mentioned extremely dangerous regimes of MHD heat exchange detected in liquid metals can exist in molten salts. Experiments and numerical simulation were performed in order to answer this question. The experimental test facility represents a water circuit, since water (or water with additions for increasing its electrical conduction) is a convenient medium for laboratory simulation of salt heat exchange in FNS conditions. Local heat transfer coefficients along the heated tube, three-dimensional (along the length and in the cross section, including the viscous sublayer) fields of averaged temperature and temperature pulsations are studied. The probe method for measurements in

  13. A Project to Design and Build Compact Heat Exchangers

    ERIC Educational Resources Information Center

    Davis, Richard A.

    2005-01-01

    Students designed and manufactured compact, shell-and-tube heat exchangers in a project-based learning exercise integrated with our heat transfer course. The heat exchangers were constructed from common building materials available at home improvement centers. The cost of materials for a device was less than $20. The project gave students…

  14. Development of Design Criteria for Fluid Induced Structural Vibrations in Steam Generators and Heat Exchangers

    SciTech Connect

    Uvan Catton; Vijay K. Dhir; Deepanjan Mitra; Omar Alquaddoomi; Pierangelo Adinolfi

    2004-04-06

    Flow-induced vibration in heat exchangers has been a major cause of concern in the nuclear industry for several decades. Many incidents of failure of heat exchangers due to apparent flow-induced vibration have been reported through the USNRC incident reporting system. Almost all heat exchangers have to deal with this problem during their operation. The phenomenon has been studied since the 1970s and the database of experimental studies on flow-induced vibration is constantly updated with new findings and improved design criteria for heat exchangers.

  15. Heat exchanger for fuel cell power plant reformer

    DOEpatents

    Misage, Robert; Scheffler, Glenn W.; Setzer, Herbert J.; Margiott, Paul R.; Parenti, Jr., Edmund K.

    1988-01-01

    A heat exchanger uses the heat from processed fuel gas from a reformer for a fuel cell to superheat steam, to preheat raw fuel prior to entering the reformer and to heat a water-steam coolant mixture from the fuel cells. The processed fuel gas temperature is thus lowered to a level useful in the fuel cell reaction. The four temperature adjustments are accomplished in a single heat exchanger with only three heat transfer cores. The heat exchanger is preheated by circulating coolant and purge steam from the power section during startup of the latter.

  16. Circulatory heat sources for canine respiratory heat exchange.

    PubMed Central

    Solway, J; Leff, A R; Dreshaj, I; Munoz, N M; Ingenito, E P; Michaels, D; Ingram, R H; Drazen, J M

    1986-01-01

    We assessed the roles of the pulmonary and bronchial circulations as potential heat sources to the pulmonary airways during respiratory heat loss, by observing the changes in airstream temperature that accompanied temporary occlusion of the pulmonary or bronchial circulations. Baseline end-expiratory and end-inspiratory airstream temperatures were 35.4 +/- 0.2 degrees C (SEM) and 30.9 +/- 0.3 degrees C, respectively, among all trials. With occlusion of the lower lobe pulmonary arteries for 3 min ipsilateral end-expiratory and end-inspiratory airstream temperatures fell by 2.8 +/- 0.2 and 1.1 +/- 0.2 degrees C, respectively, during hyperpnea with room temperature air, and by 3.5 +/- 0.5 and 1.8 +/- 0.2 degrees C, respectively, during hyperpnea with frigid air. In marked contrast, interruption of the bronchial circulation for 3 min had no effect on airstream temperatures. These data indicate that under these conditions, the pulmonary circulation, but not the bronchial circulation, serves as an important local heat source for respiratory heat exchange within the pulmonary airways. Images PMID:3760181

  17. Subscale Water Based Phase Change Material Heat Exchanger Development

    NASA Technical Reports Server (NTRS)

    Sheth, Rubik; Hansen, Scott

    2016-01-01

    Supplemental heat rejection devices are required in many spacecraft as the radiators are not sized to meet the full heat rejection demand. One means of obtaining additional heat rejection is through the use of phase change material heat exchangers (PCM HX's). PCM HX's utilize phase change to store energy in unfavorable thermal environments (melting) and reject the energy in favorable environments (freezing). Traditionally, wax has been used as a PCM on spacecraft. However, water is an attractive alternative because it is capable of storing about 40% more energy per unit mass due to its higher latent heat of fusion. The significant problem in using water as a PCM is its expansion while freezing, leading to structural integrity concerns when housed in an enclosed heat exchanger volume. Significant investigation and development has taken place over the past five years to understand and overcome the problems associated with water PCM HX's. This paper reports on the final efforts by Johnson Space Center's Thermal Systems Branch to develop a water based PCM HX. The test article developed and reported on is a subscale version of the full-scale water-based PCM HX's constructed by Mezzo Technologies. The subscale unit was designed by applying prior research on freeze front propagation and previous full-scale water PCM HX development. Design modifications to the subscale unit included use of urethane bladder, decreased aspect ratio, perforated protection sheet, and use of additional mid-plates. Testing of the subscale unit was successful and 150 cycles were completed without fail.

  18. Airside performances of finned eight-tube heat exchangers

    NASA Astrophysics Data System (ADS)

    Li, Cheng; Li, Junming

    2016-11-01

    For applications in the relatively low temperature refrigeration systems with large constant temperature bath, the present work performed the experimental studies on the airside performances of the staggered finned eight-tube heat exchangers with large fin pitches. The airside heat transfer coefficients and pressure drops for three fin types and two fin pitches are obtained and analyzed. The heat transfer enhancement with louver fins is 11-16 % higher than the flat fins and that with sinusoidal corrugated fins is 1.1-3.4 % higher than the flat fins. Higher Re brings larger enhancement for various fins. Fin pitches show weak influence on heat transfer for eight tube rows. However, effects of fin pitch on heat transfer for both the sinusoidal corrugation and the louvered fin are larger than the flat fins and they are different from those for N ≤ 6. Airside Colburn j factor are compared with previous and it could be concluded that the airside j factor is almost constant for finned tube heat exchangers with eight tubes and large fin pitches, when Re is from 250 to 2500. The results are different from previous studies for fewer tube rows.

  19. High temperature heat exchanger studies for applications to gas turbines

    NASA Astrophysics Data System (ADS)

    Min, June Kee; Jeong, Ji Hwan; Ha, Man Yeong; Kim, Kui Soon

    2009-12-01

    Growing demand for environmentally friendly aero gas-turbine engines with lower emissions and improved specific fuel consumption can be met by incorporating heat exchangers into gas turbines. Relevant researches in such areas as the design of a heat exchanger matrix, materials selection, manufacturing technology, and optimization by a variety of researchers have been reviewed in this paper. Based on results reported in previous studies, potential heat exchanger designs for an aero gas turbine recuperator, intercooler, and cooling-air cooler are suggested.

  20. Performance of multiple mini-tube heat exchangers as an internal heat exchanger of a vapor-injection cycle heat pump

    NASA Astrophysics Data System (ADS)

    Jang, Jin Yong; Jeong, Ji Hwan

    2016-04-01

    A multiple mini-tube (MMT) heat exchanger was considered as an internal heat exchanger of vapor-injection cycle heat pump. Heat transfer and pressure drop in multiple mini-tube heat exchangers were numerically and experimentally investigated. Results show that the best performance of the MMT heat exchanger can be obtained when the intermediate-pressure two-phase refrigerant is supplied to the shell-side and this refrigerant reaches a saturated vapor state at the exit of the heat exchanger.

  1. Global optimization algorithm for heat exchanger networks

    SciTech Connect

    Quesada, I.; Grossmann, I.E. )

    1993-03-01

    This paper deals with the global optimization of heat exchanger networks with fixed topology. It is shown that if linear area cost functions are assumed, as well as arithmetic mean driving force temperature differences in networks with isothermal mixing, the corresponding nonlinear programming (NLP) optimization problem involves linear constraints and a sum of linear fractional functions in the objective which are nonconvex. A rigorous algorithm is proposed that is based on a convex NLP underestimator that involves linear and nonlinear estimators for fractional and bilinear terms which provide a tight lower bound to the global optimum. This NLP problem is used within a spatial branch and bound method for which branching rules are given. Basic properties of the proposed method are presented, and its application is illustrated with several example problems. The results show that the proposed method only requires few nodes in the branch and bound search.

  2. Condensing Heat Exchanger with Hydrophilic Antimicrobial Coating

    NASA Technical Reports Server (NTRS)

    Thomas, Christopher M. (Inventor); Ma, Yonghui (Inventor)

    2014-01-01

    A multi-layer antimicrobial hydrophilic coating is applied to a substrate of anodized aluminum, although other materials may form the substrate. A silver layer is sputtered onto a thoroughly clean anodized surface of the aluminum to about 400 nm thickness. A layer of crosslinked, silicon-based macromolecular structure about 10 nm thickness overlies the silver layer, and the outermost surface of the layer of crosslinked, silicon-based macromolecular structure is hydroxide terminated to produce a hydrophilic surface with a water drop contact angle of less than 10.degree.. The coated substrate may be one of multiple fins in a condensing heat exchanger for use in the microgravity of space, which has narrow channels defined between angled fins such that the surface tension of condensed water moves water by capillary flow to a central location where it is pumped to storage. The antimicrobial coating prevents obstruction of the capillary passages.

  3. Optimizing and controlling the operation of heat-exchanger networks

    SciTech Connect

    Aguilera, N.; Marchetti, J.L.

    1998-05-01

    A procedure was developed for on-line optimization and control systems of heat-exchanger networks, which features a two-level control structure, one for a constant configuration control system and the other for a supervisor on-line optimizer. The coordination between levels is achieved by adjusting the formulation of the optimization problem to meet requirements of the adopted control system. The general goal is always to work without losing stream temperature targets while keeping the highest energy integration. The operation constraints used for heat-exchanger and utility units emphasize the computation of heat-exchanger duties rather than intermediate stream temperatures. This simplifies the modeling task and provides clear links with the limits of the manipulated variables. The optimal condition is determined using LP or NLP, depending on the final problem formulation. Degrees of freedom for optimization and equation constraints for considering simple and multiple bypasses are rigorously discussed. An example used shows how the optimization problem can be adjusted to a specific network design, its expected operating space, and the control configuration. Dynamic simulations also show benefits and limitations of this procedure.

  4. GLEF direct-contact heat-exchanger program. Final report

    SciTech Connect

    Della Vida, P.L.; Franz, F.J.; Weinreich, R.S.

    1980-03-01

    A number of flash-binary cycles for the Salton Sea Known Geothermal Area have been evaluated leading to the identification of the optimum one. The brine coming from the well is separated in a flash tank producing a liquid and a vapor stream. The liquid is used in a direct contact preheater to bring the working fluid (isopentane) to the saturation point. The isopentane is then vaporized in a shell and tube heat exchanger by use of the flashed steam. The isopentane vapor is expanded in a turbine driving the generator, condensed in a surface condenser and finally returned to the preheater by the main feed pump. A review of the theoretical correlations available for the design of direct contact heat exchangers has been carried out as well as the design and fabrication of a test facility to evaluate the performance of direct contact heat exchangers under various conditions and to verify the cycle analysis. The results of the test data support the assumptions made in the system analysis and in particular, the terminal temperature differences established in the heat balance have been achieved. The column length calculation procedure has been tested and found satisfactory under the test conditions.

  5. Prototype Vent Gas Heat Exchanger for Exploration EVA - Performance and Manufacturing Characteristics

    NASA Technical Reports Server (NTRS)

    Quinn, Gregory J.; Strange, Jeremy; Jennings, Mallory

    2013-01-01

    NASA is developing new portable life support system (PLSS) technologies, which it is demonstrating in an unmanned ground based prototype unit called PLSS 2.0. One set of technologies within the PLSS provides suitable ventilation to an astronaut while on an EVA. A new component within the ventilation gas loop is a liquid-to-gas heat exchanger to transfer excess heat from the gas to the thermal control system s liquid coolant loop. A unique bench top prototype heat exchanger was built and tested for use in PLSS 2.0. The heat exchanger was designed as a counter-flow, compact plate fin type using stainless steel. Its design was based on previous compact heat exchangers manufactured by United Technologies Aerospace Systems (UTAS), but was half the size of any previous heat exchanger model and one third the size of previous liquid-to-gas heat exchangers. The prototype heat exchanger was less than 40 cubic inches and weighed 2.57 lb. Performance of the heat exchanger met the requirements and the model predictions. The water side and gas side pressure drops were less 0.8 psid and 0.5 inches of water, respectively, and an effectiveness of 94% was measured at the nominal air side pressure of 4.1 psia.

  6. Tritium permeation losses in HYLIFE-II heat exchanger tubes

    SciTech Connect

    Longhurst, G.R.; Dolan, T.J.

    1990-01-01

    Tritium permeation through the intermediate heat exchanger of the HYLIFE-II inertial fusion design concept is evaluated for routine operating conditions. The permeation process is modelled using the Lewis analogy combined with surface recombination. It is demonstrated that at very low driving potentials, permeation becomes proportional to the first power of the driving potential. The model predicts that under anticipated conditions the primary cooling loop will pass about 6% of the tritium entering it to the intermediate coolant. Possible approached to reducing tritium permeation are explored. Permeation is limited by turbulent diffusion transport through the molten salt. Hence, surface barriers with impendance factors typical of present technology can do very little to reduce permeation. Low Flibe viscosity is desirable. An efficient tritium removal system operating on the Flibe before it gets to the intermediate heat exchanger is required. Needs for further research are highlighted. 9 refs., 2 figs., 1 tab.

  7. High pressure ratio cryocooler with integral expander and heat exchanger

    NASA Astrophysics Data System (ADS)

    Crunkleton, J. A.; Smith, J. L., Jr.; Iwasa, Y.

    A new 1 W, 4.2 K cryocooler is under development that is intended to miniaturize helium temperature refrigeration systems using a high-pressure-ratio Collins-type cycle. The configuration resulted from optimization studies of a saturated vapor compression (SCV) cycle that employs miniature parallel-plate heat exchangers. The basic configuration is a long displacer in a close-fitting, thin-walled cylinder. The displacer-to-cylinder gap is the high-pressure passage of the heat exchanger, and the low-pressure passage is formed by a thin tube over the OD of the cylinder. A solenoid-operated inlet valve admits 40 atm helium to the displacer-to-cylinder gap at room temperature, while the solenoid-operated exhaust valve operates at 4 atm. The single-stage cryocooler produces 1 W of refrigeration at 40 K without precooling and at 20 K with liquid nitrogen precooling.

  8. Thermal Efficiency in a Direct Contact Heat Exchanger of Gas and Liquid

    NASA Astrophysics Data System (ADS)

    Fukuhara, Isamu; Tsuji, Katsuhiko

    Co-generation systems have many practical applications for energy-saving, utilization of various energy resources and energy recovery of waste gas. However, it is pointed out that heat exchangers of co-generation system involve some problems which are corrosion of heat surface, decrease of heat transfer rate due to accumulation of soot and NOx in waste gas. Then. the heat exchange which contacts waste gas with liquid are studied to solve the above problems. The contacting state of gas and liquid has not been researched on the direct contact heat exchanger of gas and liquid. For it is considered that the contacting state has direct effects on a thermal efficiency and gas absorption. Then, we try to investigate the contacting state of gas and liquid by experiments of heating and image processing on the direct contact heat exchanger. From the results, the contacting state of gas and liquid can be evaluate by a gas-liquid contacting area.

  9. Matrix heat exchanger including a liquid, thermal couplant

    DOEpatents

    Fewell, Thomas E.; Ward, Charles T.

    1976-01-01

    A tube-to-tube heat exchanger is disclosed with a thermally conductive matrix between and around the tubes to define annuli between the tubes and matrix. The annuli are filled to a level with a molten metal or alloy to provide a conductive heat transfer path from one tube through the matrix to the second tube. A matrix heat exchanger of this type is particularly useful for heat transfer between fluids which would react should one leak into the second.

  10. Deposition of dairy protein-containing fluids on heat exchange surfaces.

    PubMed

    Rakes, P A; Swartzel, K R; Jones, V A

    1986-12-01

    The deposition behavior of milk and dairy protein model systems under turbulent flow conditions (Re > 66,700) was observed in the heating sections of a tubular ultra-high temperature processing unit. This phenomenon was monitored via thermal resistance of the deposit in four segments in each of two shell-and-tube heat exchangers. Model systems were comprised of mixtures of sodium caseinate, whey proteins, salts, lactose, and fat. Fouling rates varied with type of milk protein, heater wall temperature, and location in the heat exchangers. The relationship between deposition rate in the heat exchanger and protein denaturation kinetics was also examined. PMID:20568219

  11. Advanced heat-pipe heat exchanger and microprocessor-based modulating burner controls development. Final report, January 1985-December 1987

    SciTech Connect

    Lowenstein, A.; Cohen, B.; Feldman, S.; Marsala, J.; Spatz, M.

    1988-02-01

    The work presented in the report includes: (1) the development of a heat-pipe condensing heat exchanger; (2) the development of a nominal 100,000-Btu/hr modulating air/gas valve; (3) the experimental performance studies of water/copper thermosyphons; (4) the field operation of a six-zone warm-air heating system; (5) the adaptation of a conventional venturi-type burner to modulation; and (6) the results of a one-day workshop for manufacturers of HVAC equipment on heat-pipe heat exchangers. Several of the accomplishments of the project included: A unique air/gas valve was adapted to furnaces with heat-pipe and drum-type heat exchangers, providing these furnaces with over a 5-to-1 turndown capability. A six-zone warm-air heating system was tested for two winters with the modulating furnaces previously described. A data base for the application of copper/water thermosyphons was started. A ten-tube heat-pipe heat exchanger was incorporated into a conventional clam-shell furnace as its second-stage condensing heat exchanger with only a small increase in the furnace's dimensions.

  12. Generator-Absorber heat exchange transfer apparatus and method using an intermediate liquor

    DOEpatents

    Phillips, Benjamin A.; Zawacki, Thomas S.

    1996-11-05

    Numerous embodiments and related methods for generator-absorber heat exchange (GAX) are disclosed, particularly for absorption heat pump systems. Such embodiments and related methods use the working solution of the absorption system for the heat transfer medium where the working solution has an intermediate liquor concentration.

  13. Combined Steady-State and Dynamic Heat Exchanger Experiment

    ERIC Educational Resources Information Center

    Luyben, William L.; Tuzla, Kemal; Bader, Paul N.

    2009-01-01

    This paper describes a heat-transfer experiment that combines steady-state analysis and dynamic control. A process-water stream is circulated through two tube-in-shell heat exchangers in series. In the first, the process water is heated by steam. In the second, it is cooled by cooling water. The equipment is pilot-plant size: heat-transfer areas…

  14. Universal Monitor (UM) for OTEC compact heat exchangers

    SciTech Connect

    Kuzay, T.M.

    1981-09-01

    Universal Monitor (UM), is a device-independent concept to measure, with precision, the initiation and progression of fouling in any given OTEC Compact Heat Exchanger model with or without the application of countermeasures. Design description and supporting analyses for the Universal Monitor for OTEC Compact Heat Exchangers are presented.

  15. Development of Passive Fuel Cell Thermal Management Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Burke, Kenneth A.; Jakupca, Ian J.; Colozza, Anthony J.

    2010-01-01

    The NASA Glenn Research Center is developing advanced passive thermal management technology to reduce the mass and improve the reliability of space fuel cell systems for the NASA Exploration program. The passive thermal management system relies on heat conduction within highly thermally conductive cooling plates to move the heat from the central portion of the cell stack out to the edges of the fuel cell stack. Using the passive approach eliminates the need for a coolant pump and other cooling loop components within the fuel cell system which reduces mass and improves overall system reliability. Previous development demonstrated the performance of suitable highly thermally conductive cooling plates that could conduct the heat, provide a sufficiently uniform temperature heat sink for each cell of the fuel cell stack, and be substantially lighter than the conventional thermal management approach. Tests were run with different materials to evaluate the design approach to a heat exchanger that could interface with the edges of the passive cooling plates. Measurements were made during fuel cell operation to determine the temperature of individual cooling plates and also to determine the temperature uniformity from one cooling plate to another.

  16. Cyclic high temperature heat storage using borehole heat exchangers

    NASA Astrophysics Data System (ADS)

    Boockmeyer, Anke; Delfs, Jens-Olaf; Bauer, Sebastian

    2016-04-01

    The transition of the German energy supply towards mainly renewable energy sources like wind or solar power, termed "Energiewende", makes energy storage a requirement in order to compensate their fluctuating production and to ensure a reliable energy and power supply. One option is to store heat in the subsurface using borehole heat exchangers (BHEs). Efficiency of thermal storage is increasing with increasing temperatures, as heat at high temperatures is more easily injected and extracted than at temperatures at ambient levels. This work aims at quantifying achievable storage capacities, storage cycle times, injection and extraction rates as well as thermal and hydraulic effects induced in the subsurface for a BHE storage site in the shallow subsurface. To achieve these aims, simulation of these highly dynamic storage sites is performed. A detailed, high-resolution numerical simulation model was developed, that accounts for all BHE components in geometrical detail and incorporates the governing processes. This model was verified using high quality experimental data and is shown to achieve accurate simulation results with excellent fit to the available experimental data, but also leads to large computational times due to the large numerical meshes required for discretizing the highly transient effects. An approximate numerical model for each type of BHE (single U, double U and coaxial) that reduces the number of elements and the simulation time significantly was therefore developed for use in larger scale simulations. The approximate numerical model still includes all BHE components and represents the temporal and spatial temperature distribution with a deviation of less than 2% from the fully discretized model. Simulation times are reduced by a factor of ~10 for single U-tube BHEs, ~20 for double U-tube BHEs and ~150 for coaxial BHEs. This model is then used to investigate achievable storage capacity, injection and extraction rates as well as induced effects for

  17. Simulation and Optimization of the Heat Exchanger for Automotive Exhaust-Based Thermoelectric Generators

    NASA Astrophysics Data System (ADS)

    Su, C. Q.; Huang, C.; Deng, Y. D.; Wang, Y. P.; Chu, P. Q.; Zheng, S. J.

    2016-03-01

    In order to enhance the exhaust waste heat recovery efficiency of the automotive exhaust-based thermoelectric generator (TEG) system, a three-segment heat exchanger with folded-shaped internal structure for the TEG system is investigated in this study. As the major effect factors of the performance for the TEG system, surface temperature, and thermal uniformity of the heat exchanger are analyzed in this research, pressure drop along the heat exchanger is also considered. Based on computational fluid dynamics simulations and temperature distribution, the pressure drop along the heat exchanger is obtained. By considering variable length and thickness of folded plates in each segment of the heat exchanger, response surface methodology and optimization by a multi-objective genetic algorithm is applied for surface temperature, thermal uniformity, and pressure drop for the folded-shaped heat exchanger. An optimum design based on the optimization is proposed to improve the overall performance of the TEG system. The performance of the optimized heat exchanger in different engine conditions is discussed.

  18. Circulating heat exchangers for oscillating wave engines and refrigerators

    DOEpatents

    Swift, Gregory W.; Backhaus, Scott N.

    2003-10-28

    An oscillating-wave engine or refrigerator having a regenerator or a stack in which oscillating flow of a working gas occurs in a direction defined by an axis of a trunk of the engine or refrigerator, incorporates an improved heat exchanger. First and second connections branch from the trunk at locations along the axis in selected proximity to one end of the regenerator or stack, where the trunk extends in two directions from the locations of the connections. A circulating heat exchanger loop is connected to the first and second connections. At least one fluidic diode within the circulating heat exchanger loop produces a superimposed steady flow component and oscillating flow component of the working gas within the circulating heat exchanger loop. A local process fluid is in thermal contact with an outside portion of the circulating heat exchanger loop.

  19. Reactor safety research section probability of heat exchanger leaks

    SciTech Connect

    Cramer, D.S.; Shine, E.P.; Copeland, W.J.

    1992-02-01

    Three heat exchangers (HXs) were changed out after the December 1991 leak of Process Water to the Savannah River. This leaves 6 of the original 304 stainless steel heat exchangers which will remain in K-Reactor for restart. This report discusses SRS site specific data which were used to estimate the probability of a leak within a one-year period as a function of leak rate and root cause in these six heat exchangers in conjunction with six new heat exchangers presently in service in K-Reactor. Based on several assumptions and statistical models, SRS data indicate that the total probability of a leak occurring during a one-year period in K-Reactor with 6 original (304 stainless steel) and 6 new (316-L or SEA-CURE) heat exchangers, with a leak rate greater than 20, 40 or 90 pounds/hr, is 0.013, 0.004 or 0.0005, respectively.

  20. Self-defrosting recuperative air-to-air heat exchanger

    DOEpatents

    Drake, Richard L.

    1993-01-01

    A heat exchanger includes a stationary spirally or concentrically wound heat exchanger core with rotating baffles on upper and lower ends thereof. The rotating baffles include rotating inlets and outlets which are in communication with respective fixed inlets and outlets via annuli. The rotation of the baffles causes a concurrent rotation of the temperature distribution within the stationary exchanger core, thereby preventing frost build-up in some applications and preventing the formation of hot spots in other applications.

  1. Large downhole heat exchanger in Turkey and Oregon

    SciTech Connect

    Lund, J.W.

    1999-09-01

    The multi-tube DHE is more economical to install in shallow wells with high-static water levels; since it can be installed with lighter equipment and has a high output for its short length, it does not require drilling beyond the hot aquifer when the aquifer is near the surface. The vertical convection in the well must also be high to provide adequate heat transfer to the loops. For energy outputs for large demands, the DHE is normally not adequate and thus, some form of pumping with a surface heat exchanger is necessary. A Turkish installation is described that is part of the geothermal district heating system on the west coast of Turkey. A multiple loop installation in Klamath Falls, Oregon is also described.

  2. Rankine cycle waste heat recovery system

    SciTech Connect

    Ernst, Timothy C.; Nelson, Christopher R.

    2015-09-22

    A waste heat recovery (WHR) system connects a working fluid to fluid passages formed in an engine block and/or a cylinder head of an internal combustion engine, forming an engine heat exchanger. The fluid passages are formed near high temperature areas of the engine, subjecting the working fluid to sufficient heat energy to vaporize the working fluid while the working fluid advantageously cools the engine block and/or cylinder head, improving fuel efficiency. The location of the engine heat exchanger downstream from an EGR boiler and upstream from an exhaust heat exchanger provides an optimal position of the engine heat exchanger with respect to the thermodynamic cycle of the WHR system, giving priority to cooling of EGR gas. The configuration of valves in the WHR system provides the ability to select a plurality of parallel flow paths for optimal operation.

  3. On effectiveness and entropy generation in heat exchanger

    NASA Astrophysics Data System (ADS)

    Xiong, Daxi; Li, Zhixin; Guo, Zengyuan

    1996-12-01

    Some conceptual problems were discussed in the present paper. Firstly, according to the physical meaning of effectiveness, a new expression of effectiveness was developed by using an ideal heat exchanger model and temperature histogram method, in which the non-uniform inlet temperature profile was considered. Secondly, the relation of entropy generation number to effectiveness was studied, it was pointed out that both of them could express the perfect degree of a heat exchanger to the second thermodynamic law. Finally, to describe both quantity and quality of heat transferred in a heat exchanger, a criterion named as comprehensive thermal performance coefficient (CTPE) was presented.

  4. Method for making heat exchange tubes

    SciTech Connect

    Cunningham, J.L.; Campbell, B.J.

    1987-09-15

    This patent describes a method of making a heat exchange tube from difficult to work materials such as titanium and stainless steel in a single finning pass. It consists of inserting a mandrel having at least a first larger diameter portion and a second smaller diameter portion inside a plain tube. Then move the axes of a rotating disc carrying finning arbors toward the tube so that first and second sets of discs on the arbors, which are separated from each other by a spacer member, will sequentially force portions of the tube toward the first and second portions of the mandrel. The first set of discs serve to initially form the fins on the tube to at least approximately their final outside diameter and the second set of discs, whose discs are axially spaced so as to have a greater pitch than the discs of the first set, serve to reduce the root diameter of the fins previously formed by the first set of discs without substantially changing the outer diameter of the fins formed by the first set of discs. The greater pitch of the second set of discs causes an elongation of the tube and reduces its tendency to twist during finning.

  5. Simulation model air-to-air plate heat exchanger

    SciTech Connect

    Wetter, Michael

    1999-01-01

    A simple simulation model of an air-to-air plate heat exchanger is presented. The model belongs to a collection of simulation models that allows the eflcient computer simulation of heating, ventilation, and air-conditioning (HVAC) systems. The main emphasis of the models is to shorten computation time and to use only input data that are known in the design process of an HVAC system. The target of the models is to describe the behavior of HVAC components in the part-load operation mode, which is becoming increasingly important in energy eficient HVAC systems. The models are intended to be used for yearly energy calculations or load calculations with time steps of about 10 minutes or larger. Short- time dynamic effects, which are of interest for different aspects of control theory, are neglected. The part-load behavior is expressed in terms of the nominal condition and the dimensionless variation of the heat transfer with change of mass flow and temperature. The effectiveness- NTU relations are used to parametrize the convective heat transfer at nominal conditions and to compute the part-load condition. If the heat transfer coefficients on the two exchanger sides are not equal (i. e. due to partial bypassing of air), their ratio can be easily calculated and set as a parameter. The model is static and uses explicit equations only. The explicit model formulation ensures short computation time and numerical stability, which allows using the model with sophisticated engineering methods like automatic system optimization. This paper fully outlines the algorithm description and its simplifications. It is not tailored for any particular simulation program to ensure easy implementation in any simulation program.

  6. Heat exchanger design considerations for high temperature gas-cooled reactor (HTGR) plants

    SciTech Connect

    McDonald, C.F.; Vrable, D.L.; Van Hagan, T.H.; King, J.H.; Spring, A.H.

    1980-02-01

    Various aspects of the high-temperature heat exchanger conceptual designs for the gas turbine (HTGR-GT) and process heat (HTGR-PH) plants are discussed. Topics include technology background, heat exchanger types, surface geometry, thermal sizing, performance, material selection, mechanical design, fabrication, and the systems-related impact of installation and integration of the units in the prestressed concrete reactor vessel. The impact of future technology developments, such as the utilization of nonmetallic materials and advanced heat exchanger surface geometries and methods of construction, is also discussed.

  7. Test results of a Stirling engine utilizing heat exchanger modules with an integral heat pipe

    SciTech Connect

    Skupinski, R.C.; Tower, L.K.; Madi, F.J.; Brusk, K.D.

    1993-04-01

    The Heat Pipe Stirling Engine (HP-1000), a free-piston Stirling engine incorporating three heat exchanger modules, each having a sodium filled heat pipe, has been tested at the NASA-Lewis Research Center as part of the Civil Space Technology Initiative (CSTI). The heat exchanger modules were designed to reduce the number of potential flow leak paths in the heat exchanger assembly and incorporate a heat pipe as the link between the heat source and the engine. An existing RE-1000 free-piston Stirling engine was modified to operate using the heat exchanger modules. This paper describes heat exchanger module and engine performance during baseline testing. Condenser temperature profiles, brake power, and efficiency are presented and discussed.

  8. Test results of a Stirling engine utilizing heat exchanger modules with an integral heat pipe

    NASA Technical Reports Server (NTRS)

    Skupinski, Robert C.; Tower, Leonard K.; Madi, Frank J.; Brusk, Kevin D.

    1993-01-01

    The Heat Pipe Stirling Engine (HP-1000), a free-piston Stirling engine incorporating three heat exchanger modules, each having a sodium filled heat pipe, has been tested at the NASA-Lewis Research Center as part of the Civil Space Technology Initiative (CSTI). The heat exchanger modules were designed to reduce the number of potential flow leak paths in the heat exchanger assembly and incorporate a heat pipe as the link between the heat source and the engine. An existing RE-1000 free-piston Stirling engine was modified to operate using the heat exchanger modules. This paper describes heat exchanger module and engine performance during baseline testing. Condenser temperature profiles, brake power, and efficiency are presented and discussed.

  9. Structural, Thermal, and Safety Analysis of Isotope Heat Source and Integrated Heat Exchangers for 6-kWe Dynamic Isotope Power System (DIPS)

    SciTech Connect

    Schock, Alfred

    1989-01-01

    The design of the 30-kWt isotope heat source integrated with a Rankine boiler and a Brayton gas heater, which was described in the preceding paper in these proceedings, was subjected to structural, thermal, and safety analyses. The present paper describes and discusses the results of these analyses. Detailed structural analyses of the heat source integrated with the boiler and gas heater showed positive safety margins at all locations during the launch. Detailed thermal analyses showed acceptable temperatures at all locations, during assembly, transfer and orbital operations. Reentry thermal analyses showed that the clads have acceptable peak and impact temperatures. Loss-of-cooling analyses indicated the feasibility of a passive safety concept for preventing over temperatures. Static structural analysis showed positive safety margins at all locations, and dynamic analysis showed that there were no low-frequency resources. Continuum-mechanics code analyses of the effects of the impact of Solid Rocket Booster (SRB) fragments on the heat source and of the very unlikely impact of the full heat source on concrete indicated relatively modest fuel clad deformations and little or no fuel release.

  10. An apparatus for the testing of small cryogenic heat exchangers

    NASA Astrophysics Data System (ADS)

    Venkatarathnam, G.; Sarangi, Sunil

    1996-02-01

    Most cryogenic processes demand high effectiveness heat exchangers. The performance of these exchangers is determined not only by convective heat transfer resistance, but also by other irreversibilities such as axial conduction, flow maldistribution, heat transfer with surroundings, and finite number of lateral heat transfer paths. While determination of heat transfer correlations for exchanger cores is sufficient in most conventional applications, high-Ntu cryogenic exchangers must be tested under true operating conditions. As a part of our matrix heat exchanger development program, an apparatus has been constructed for testing small, compact heat exchangers at low temperature. The apparatus, enclosed in a vacuum vessel, provides a variable cold end temperature and means for direct measurement of ineffectiveness. Temperature approaches at both ends and pressure drop in both channels are also measured. The construction of the apparatus as well as the instrumentation and data acquisition methods are discussed. The results of a test on a small matrix heat exchanger using the test apparatus are also presented.

  11. Heat exchanger and method of making. [rocket lining

    NASA Technical Reports Server (NTRS)

    Fortini, A.; Kazaroff, J. M. (Inventor)

    1980-01-01

    A heat exchange of increased effectiveness is disclosed. A porous metal matrix is disposed in a metal chamber or between walls through which a heat-transfer fluid is directed. The porous metal matrix has internal bonds and is bonded to the chamber in order to remove all thermal contact resistance within the composite structure. Utilization of the invention in a rocket chamber is disclosed as a specific use. Also disclosed is a method of constructing the heat exchanger.

  12. Pressure drop characteristics of cryogenic mixed refrigerant at macro and micro channel heat exchangers

    NASA Astrophysics Data System (ADS)

    Baek, Seungwhan; Jeong, Sangkwon; Hwang, Gyuwan

    2012-12-01

    Mixed Refrigerant-Joule Thomson (MR-JT) refrigerators are widely used in various kinds of cryogenic systems these days. The temperature glide effect is one of the major features of using mixed refrigerants since a recuperative heat exchanger in a MR-JT refrigerator is utilized for mostly two-phase flow. Although a pressure drop estimation for a multi-phase and multi-component fluid in the cryogenic temperature range is necessarily required in MR-JT refrigerator heat exchanger designs, it has been rarely discussed so far. In this paper, macro heat exchangers and micro heat exchangers are compared in order to investigate the pressure drop characteristics in the experimental MR-JT refrigerator operation. The tube in tube heat exchanger (TTHE) is a well-known macro-channel heat exchanger in MR-JT refrigeration. Printed Circuit Heat Exchangers (PCHEs) have been developed as a compact heat exchanger with micro size channels. Several two-phase pressure drop correlations are examined to discuss the experimental pressure measurement results. The result of this paper shows that cryogenic mixed refrigerant pressure drop can be estimated with conventional two-phase pressure drop correlations if an appropriate flow pattern is identified.

  13. Direct-contact closed-loop heat exchanger

    DOEpatents

    Berry, Gregory F.; Minkov, Vladimir; Petrick, Michael

    1984-01-01

    A high temperature heat exchanger with a closed loop and a heat transfer liquid within the loop, the closed loop having a first horizontal channel with inlet and outlet means for providing direct contact of a first fluid at a first temperature with the heat transfer liquid, a second horizontal channel with inlet and outlet means for providing direct contact of a second fluid at a second temperature with the heat transfer liquid, and means for circulating the heat transfer liquid.

  14. Multiple pollutant removal using the condensing heat exchanger

    SciTech Connect

    Jankura, B. J.; Kudlac, G. A.; Bailey, R. T.

    1998-06-01

    The Integrated Flue Gas Treatment (IFGT) system is a new concept whereby a Teflon ® covered condensing heat exchanger is adapted to remove certain flue gas constituents, both particulate and gaseous, while recovering low level heat. The pollutant removal performance and durability of this device is the subject of a USDOE sponsored program to develop this technology. The program was conducted under contract to the United States Department of Energy's Fossil Energy Technology Center (DOE-FETC) and was supported by the Ohio Coal Development Office (OCDO) within the Ohio Department of Development, the Electric Power Research Institute's Environmental Control Technology Center (EPRI-ECTC) and Babcock and Wilcox - a McDermott Company (B&W). This report covers the results of the first phase of this program. This Phase I project has been a two year effort. Phase I includes two experimental tasks. One task dealt principally with the pollutant removal capabilities of the IFGT at a scale of about 1.2MWt. The other task studied the durability of the Teflon ® covering to withstand the rigors of abrasive wear by fly ash emitted as a result of coal combustion. The pollutant removal characteristics of the IFGT system were measured over a wide range of operating conditions. The coals tested included high, medium and low-sulfur coals. The flue gas pollutants studied included ammonia, hydrogen chloride, hydrogen fluoride, particulate, sulfur dioxide, gas phase and particle phase mercury and gas phase and particle phase trace elements. The particulate removal efficiency and size distribution was investigated. These test results demonstrated that the IFGT system is an effective device for both acid gas absorption and fine particulate collection. Although soda ash was shown to be the most effective reagent for acid gas absorption, comparative cost analyses suggested that magnesium enhanced lime was the most promising avenue for future study. The durability of the Teflon

  15. Assessment of Microbiologically Influenced Corrosion Potential in the International Space Station Internal Active Thermal Control System Heat Exchanger Materials: A 6-Momths Study

    NASA Technical Reports Server (NTRS)

    Roman, Monsi C.; Macuch, Patrick; McKrell, Thomas; VanDerSchijff, Ockert J.; Mitchell, Ralph

    2005-01-01

    The fluid in the Internal Active Thermal Control System (IATCS) of the International Space Station (ISS) is water based. The fluid in the ISS Laboratory Module and Node 1 initially contained a mix of water, phosphate (corrosion control), borate (pH buffer), and silver sulfate (Ag2SO4) (microbial control) at a pH of 9.5+/-0.5. Over time, the chemistry of the fluid changed. Fluid changes included a pH drop from 9.5 to 8.3 due to diffusion of carbon dioxide (CO2) through Teflon(reistered Trademark) (DuPont) hoses, increases in dissolved nickel (Ni) levels, deposition of silver (Ag) to metal surfaces, and precipitation of the phosphate (PO4) as nickel phosphate (NiPO4). The drop in pH and unavailability of a antimicrobial has provided an environment conducive to microbial growth. Microbial levels in the fluid have increased from >10 colony-forming units (CFUs)/100 ml to 10(exp 6) CFUs/100 ml. The heat exchangers in the IATCS loops are considered the weakest point in the loop because of the material thickness (=7 mil). It is made of a Ni-based braze filler/CRES 347. Results of a preliminary test performed at Hamilton Sundstrand indicated the possibility of pitting on this material at locations where Ag deposits were found. Later, tests have confirmed that chemical corrosion of the materials is a concern for this system. Accumulation of micro-organisms on surfaces (biofilm) can also result in material degradation and can amplify the damage caused by the chemical corrosion, known as microbiologically influenced corrosion (MIC). This paper will discuss the results of a 6-mo test performed to characterize and quantify the damage from microbial accumulation on the surface of the ISS/ATCS heat exchanger materials. The test was designed to quantify the damage to the materials under worst-case conditions with and without micro-organisms present at pH 8.3 and 9.5.

  16. Thermal energy storage heat exchanger: Molten salt heat exchanger design for utility power plants

    NASA Technical Reports Server (NTRS)

    Ferarra, A.; Yenetchi, G.; Haslett, R.; Kosson, R.

    1977-01-01

    Sizing procedures are presented for latent heat thermal energy storage systems that can be used for electric utility off-peak energy storage, solar power plants and other preliminary design applications.

  17. Temperature distribution in internally heated walls of heat exchangers composed of nonnuclear flow passages

    NASA Technical Reports Server (NTRS)

    Eckert, E R G; Low, George M

    1951-01-01

    In the walls of heat exchangers composed of noncircular passages, the temperature varies in the circumferential direction because of local variations of the heat-transfer coefficients. A prediction of the magnitude of this variation is necessary in order to determine the region of highest temperature and in order to determine the admissible operating temperatures. A method for the determination of these temperature distributions and of the heat-transfer characteristics of a special type of heat exchanger is developed. The heat exchanger is composed of polygonal flow passages and the passage walls are uniformly heated by internal heat sources. The coolant flow within the passages is assumed to be turbulent. The circumferential variation of the local heat-transfer coefficients is estimated from flow measurements made by Nikuradse, postulating similarity between velocity and temperature fields. Calculations of temperature distributions based on these heat-transfer coefficients are carried out and results for heat exchangers with triangular and rectangular passages are presented.

  18. Exergy Transfer Characteristics on Low Temperature Heat Exchangers

    NASA Astrophysics Data System (ADS)

    Wu, S. Y.; Yuan, X. F.; Li, Y. R.; Peng, L.

    By analyzing exergy transfer process of the low temperature heat exchangers operating below the surrounding temperature, the concept of exergy transfer coefficient is put forward and the expressions which involving relevant variables for the exergy transfer coefficient, the heat transfer units number and the ratio of cold to hot fluids heat capacity rate, etc. are derived. Taking the parallel flow, counter flow and cross flow low temperature heat exchangers as examples, the numerical results of exergy transfer coefficient are given and the comparison of exergy transfer coefficient with heat transfer coefficient is analyzed.

  19. Numerical Study on Crossflow Printed Circuit Heat Exchanger for Advanced Small Modular Reactors

    SciTech Connect

    Yoon, Su-Jong; Sabharwall, Piyush; Kim, Eung-Soo

    2014-03-01

    Various fluids such as water, gases (helium), molten salts (FLiNaK, FLiBe) and liquid metal (sodium) are used as a coolant of advanced small modular reactors (SMRs). The printed circuit heat exchanger (PCHE) has been adopted as the intermediate and/or secondary heat exchanger of SMR systems because this heat exchanger is compact and effective. The size and cost of PCHE can be changed by the coolant type of each SMR. In this study, the crossflow PCHE analysis code for advanced small modular reactor has been developed for the thermal design and cost estimation of the heat exchanger. The analytical solution of single pass, both unmixed fluids crossflow heat exchanger model was employed to calculate a two dimensional temperature profile of a crossflow PCHE. The analytical solution of crossflow heat exchanger was simply implemented by using built in function of the MATLAB program. The effect of fluid property uncertainty on the calculation results was evaluated. In addition, the effect of heat transfer correlations on the calculated temperature profile was analyzed by taking into account possible combinations of primary and secondary coolants in the SMR systems. Size and cost of heat exchanger were evaluated for the given temperature requirement of each SMR.

  20. Study of thermal energy storage using fluidized bed heat exchangers

    NASA Technical Reports Server (NTRS)

    Weast, T. E.; Shannon, L. J.; Ananth, K. P.

    1980-01-01

    The technical and economic feasibility of fluid bed heat exchangers (FBHX) for thermal energy storage (TES) in waste heat recovery applications is assessed by analysis of two selected conceptual systems, the rotary cement kiln and the electric arc furnace. It is shown that the inclusion of TES in the energy recovery system requires that the difference in off-peak and on-peak energy rates be large enough so that the value of the recovered energy exceeds the value of the stored energy by a wide enough margin to offset parasitic power and thermal losses. Escalation of on-peak energy rates due to fuel shortages could make the FBHX/TES applications economically attractive in the future.

  1. Compact heat and mass exchangers of the plate fin type in thermal sorption systems: Application in an absorption heat pump with the working pair CH3OH-LiBr/ZnBr2

    NASA Astrophysics Data System (ADS)

    Becker, Harry

    The possible application of Compact Heat and Mass Exchangers (CHME) in a gas fired Absorption Heat Pump (AHP) for domestic heating is studied. The above mentioned heat and mass exchangers are of the plate type. The space between the parallel and plain plates is filled up with corrugated plates of a certain height. The plain and finned plates are stacked and welded together. This gives a heat and mass exchanger which is very compact, expressed by a high area density (m2/m3). This leads to heat and mass transfer processes with small temperature and concentration differences. For testing purposes a pilot plant was built using the above type of components in order to test their heat and/or mass transfer performance. Only the generator is of the Shell And Tube (SAT) type. As the working pair, CH3OH - LiBr/ ZnBr2 was chosen, with the alcohol as the solvent and the salt mixture as the absorbent. This leads to sub atmospheric working pressures with only solvent in the vapor phase. Three series of experiments have been carried out, during which the input parameters were varied over a certain range. It is concluded that the plate fin CHMES are very suitable for application in an AHP for domestic heating purposes.

  2. Physical explosion analysis in heat exchanger network design

    NASA Astrophysics Data System (ADS)

    Pasha, M.; Zaini, D.; Shariff, A. M.

    2016-06-01

    The failure of shell and tube heat exchangers is being extensively experienced by the chemical process industries. This failure can create a loss of production for long time duration. Moreover, loss of containment through heat exchanger could potentially lead to a credible event such as fire, explosion and toxic release. There is a need to analyse the possible worst case effect originated from the loss of containment of the heat exchanger at the early design stage. Physical explosion analysis during the heat exchanger network design is presented in this work. Baker and Prugh explosion models are deployed for assessing the explosion effect. Microsoft Excel integrated with process design simulator through object linking and embedded (OLE) automation for this analysis. Aspen HYSYS V (8.0) used as a simulation platform in this work. A typical heat exchanger network of steam reforming and shift conversion process was presented as a case study. It is investigated from this analysis that overpressure generated from the physical explosion of each heat exchanger can be estimated in a more precise manner by using Prugh model. The present work could potentially assist the design engineer to identify the critical heat exchanger in the network at the preliminary design stage.

  3. Emergency heat removal system for a nuclear reactor

    DOEpatents

    Dunckel, Thomas L.

    1976-01-01

    A heat removal system for nuclear reactors serving as a supplement to an Emergency Core Cooling System (ECCS) during a Loss of Coolant Accident (LOCA) comprises a plurality of heat pipes having one end in heat transfer relationship with either the reactor pressure vessel, the core support grid structure or other in-core components and the opposite end located in heat transfer relationship with a heat exchanger having heat transfer fluid therein. The heat exchanger is located external to the pressure vessel whereby excessive core heat is transferred from the above reactor components and dissipated within the heat exchanger fluid.

  4. On boundary condition in heat-exchange processes

    NASA Astrophysics Data System (ADS)

    Stolyarov, E. P.

    2016-10-01

    This paper describes the numerical study of heat-exchange of solid body with high-temperature external flow. As follows from the Newton's boundary condition, connecting a heat-flux density with temperature difference between the flow and a body, the heat-exchange coefficient is physically equivalent to the body-surface-normal component of the entropy flux from external flow at equilibrium flow regime. The method of determination of the heat-exchange characteristics using the time-history temperature measurements by a thin-film thermocouple sensor is described. As it is shown from the numerical analysis, the asymptotic value of the heat-exchange coefficient that corresponded to equilibrium regime of external flow exists. Implementation time of this value, i.e. relaxation time, may be of some characteristic time scales of the sensor measuring layer.

  5. Microchannel crossflow fluid heat exchanger and method for its fabrication

    DOEpatents

    Swift, G.W.; Migliori, A.; Wheatley, J.C.

    1982-08-31

    A microchannel crossflow fluid heat exchanger and a method for its fabrication are disclosed. The heat exchanger is formed from a stack of thin metal sheets which are bonded together. The stack consists of alternating slotted and unslotted sheets. Each of the slotted sheets includes multiple parallel slots which form fluid flow channels when sandwiched between the unslotted sheets. Successive slotted sheets in the stack are rotated ninety degrees with respect to one another so as to form two sets of orthogonally extending fluid flow channels which are arranged in a crossflow configuration. The heat exchanger has a high surface to volume ratio, a small dead volume, a high heat transfer coefficient, and is suitable for use with fluids under high pressures. The heat exchanger has particular application in a Stirling engine that utilizes a liquid as the working substance.

  6. Microchannel crossflow fluid heat exchanger and method for its fabrication

    DOEpatents

    Swift, Gregory W.; Migliori, Albert; Wheatley, John C.

    1985-01-01

    A microchannel crossflow fluid heat exchanger and a method for its fabrication are disclosed. The heat exchanger is formed from a stack of thin metal sheets which are bonded together. The stack consists of alternating slotted and unslotted sheets. Each of the slotted sheets includes multiple parallel slots which form fluid flow channels when sandwiched between the unslotted sheets. Successive slotted sheets in the stack are rotated ninety degrees with respect to one another so as to form two sets of orthogonally extending fluid flow channels which are arranged in a crossflow configuration. The heat exchanger has a high surface to volume ratio, a small dead volume, a high heat transfer coefficient, and is suitable for use with fluids under high pressures. The heat exchanger has particular application in a Stirling engine that utilizes a liquid as the working substance.

  7. Microchannel crossflow fluid heat exchanger and method for its fabrication

    DOEpatents

    Swift, G.W.; Migliori, A.; Wheatley, J.C.

    1985-05-14

    A microchannel crossflow fluid heat exchanger and a method for its fabrication are disclosed. The heat exchanger is formed from a stack of thin metal sheets which are bonded together. The stack consists of alternating slotted and unslotted sheets. Each of the slotted sheets includes multiple parallel slots which form fluid flow channels when sandwiched between the unslotted sheets. Successive slotted sheets in the stack are rotated ninety degrees with respect to one another so as to form two sets of orthogonally extending fluid flow channels which are arranged in a crossflow configuration. The heat exchanger has a high surface to volume ratio, a small dead volume, a high heat transfer coefficient, and is suitable for use with fluids under high pressures. The heat exchanger has particular application in a Stirling engine that utilizes a liquid as the working substance. 9 figs.

  8. Design Option of Heat Exchanger for the Next Generation Nuclear Plant

    SciTech Connect

    Eung Soo Kim; Chang Oh

    2008-09-01

    The Next Generation Nuclear Plant (NGNP), a very High temperature Gas-Cooled Reactor (VHTGRS) concept, will provide the first demonstration of a closed-loop Brayton cycle at a commercial scale of a few hundred megawatts electric and hydrogen production. The power conversion system (PCS) for the NGNP will take advantage of the significantly higher reactor outlet temperatures of the VHTGRS to provide higher efficiencies than can be achieved in the current generation of light water reactors. Besides demonstrating a system design that can be used directly for subsequent commercial deployment, the NGNP will demonstrate key technology elements that can be used in subsequent advanced power conversion systems for other Generation IV reactors. In anticipation of the design, development and procurement of an advanced power conversion system for the NGNP, the system integration of the NGNP and hydrogen plant was initiated to identify the important design and technology options that must be considered in evaluating the performance of the proposed NGNP. As part of the system integration of the VHTGRS and hydrogen production plant, the intermediate heat exchanger is used to transfer the process heat from VHTGRS to hydrogen plant. Therefore, the design and configuration of the intermediate heat exchanger are very important. This paper will include analysis of one stage versus two stage heat exchanger design configurations and thermal stress analyses of a printed circuit heat exchanger, helical coil heat exchanger, and shell/tube heat exchanger.

  9. Prototype Vent Gas Heat Exchanger for Exploration EVA - Performance and Manufacturing Characteristics

    NASA Technical Reports Server (NTRS)

    Jennings, Mallory; Quinn, Gregory; Strange, Jeremy

    2012-01-01

    NASA is developing new portable life support system (PLSS) technologies, which it is demonstrating in an unmanned ground based prototype unit called PLSS 2.0. One set of technologies within the PLSS provides suitable ventilation to an astronaut while on an EVA. A new component within the ventilation gas loop is a liquid-to-gas heat exchanger to transfer excess heat from the gas to the thermal control system's liquid coolant loop. A unique bench top prototype heat exchanger was built and tested for use in PLSS 2.0. The heat exchanger was designed as a counter-flow, compact plate fin type using stainless steel. Its design was based on previous compact heat exchangers manufactured by United Technologies Aerospace Systems, but was half the size of any previous heat exchanger model and one third the size of previous liquid-to-gas heat exchangers. The prototype heat exchanger was less than 40 cubic inches and weighed 2.6 lb. The water side and gas side pressure drops were 0.8 psid and 0.5 inches of water, respectively. Performance of the heat exchanger at the nominal pressure of 4.1 psia was measured at 94%, while a gas inlet pressure of 25 psia resulted in an effectiveness of 84%. These results compared well with the model, which was scaled for the small size. Modeling of certain phenomena that affect performance, such as flow distribution in the headers was particularly difficult due to the small size of the heat exchanger. Data from the tests has confirmed the correction factors that were used in these parts of the model.

  10. Acoustically enhanced heat exchange and drying apparatus

    DOEpatents

    Bramlette, T.T.; Keller, J.O.

    1987-07-10

    A heat transfer drying apparatus includes an acoustically augmented heat transfer chamber for receiving material to be dried. The chamber includes a first heat transfer gas inlet, a second heat transfer gas inlet, a material inlet, and a gas outlet which also serves as a dried material and gas outlet. A non-pulsing first heat transfer gas source provides a first drying gas to the acoustically augmented heat transfer chamber through the first heat transfer gas inlet. A valveless, continuous second heat transfer gas source provides a second drying gas to the acoustically augmented heat transfer chamber through the second heat transfer gas inlet. The second drying gas also generates acoustic waves which bring about acoustical coupling with the gases in the acoustically augmented heat transfer chamber. The second drying gas itself oscillates at an acoustic frequency of approximately 180 Hz due to fluid mechanical motion in the gas. The oscillations of the second heat transfer gas coupled to the first heat transfer gas in the acoustically augmented heat transfer chamber enhance heat and mass transfer by convection within the chamber. 3 figs.

  11. Chromate/silicate aluminum surface treatment for heat exchangers

    SciTech Connect

    Patel, B.B.; Ramo, S.J. Jr.

    1993-08-10

    A process is described for surface treating an aluminum heat exchanger by successively immersing the heat exchanger within a series of chemical solutions to provided the heat exchanger with a corrosive-resistent hydrophilic coating; the process comprising the steps of: providing a cleaning mixture including 40 to 60 weight percent of nitric acid and 1 to 5 weight percent of sodium fluoride, adding water to the cleaning mixture to form an aqueous cleaning solution having a total concentration of cleaning mixture between 2.0 to 5.0 weight percent; providing a chromate mixture including 10 weight percent of chromium trioxide, 25 weight percent of nitric acid and between 10 to 11 weight percent of hydrofluoric acid, providing a chromate activator comprising less than 25 weight percent of molybdic acid and disodium salt, adding water and the chromate activator to the chromate mixture to form an aqueous chromate solution; providing a silicate mixture comprising 90 to 100 weight percent of silicate of soda and 0 to 10 weight percent of potassium hydroxide, adding water to the silicate mixture to form an aqueous silicate solution; immersing the heat exchanger within an aqueous cleaning solution, and removing the heat exchanger from the cleaning solution; immersing the cleansed heat exchanger in the aqueous chromate solution, and removing the heat exchanger from the chromate solution; immersing the chromed heat exchanger in the aqueous silicate solution, and subsequently removing the heat exchanger from the silicate solution; and characterized by maintaining the total concentration of chromate mixture within the aqueous chromate solution at 0.9 to 1.5 weight percent ([plus minus] 0.1%) and the total concentration of chromate activator within the aqueous chromate solution at 1.1 weight percent ([plus minus] 0.1 %) thereby providing the necessary chemical concentration for producing a corrosion-resistent hydrophilic coating which is substantially free from musty odor emission.

  12. Study of transient behavior of finned coil heat exchangers

    NASA Technical Reports Server (NTRS)

    Rooke, S. P.; Elissa, M. G.

    1993-01-01

    The status of research on the transient behavior of finned coil cross-flow heat exchangers using single phase fluids is reviewed. Applications with available analytical or numerical solutions are discussed. Investigation of water-to-air type cross-flow finned tube heat exchangers is examined through the use of simplified governing equations and an up-wind finite difference scheme. The degenerate case of zero air-side capacitance rate is compared with available exact solution. Generalization of the numerical model is discussed for application to multi-row multi-circuit heat exchangers.

  13. Wire-packed heat exchangers for dilution refrigerators.

    PubMed

    Polturak, E; Rappaport, M; Rosenbaum, R

    1978-03-01

    Very simple wire-packed step heat exchangers for dilution refrigerators are described. No sintering is used in fabrication. Flow impedances and thermal resistance between the liquid and the copper wires are low. A refrigerator with five wire-packed heat exchangers in addition to a countercurrent heat exchanger attains a temperature of 11.4 mK with a single mixing chamber and 6.1 mK with two mixing chambers. High cooling power is achieved at modest (3)He circulation rates. PMID:18699084

  14. Control strategies in a thermal oil - Molten salt heat exchanger

    NASA Astrophysics Data System (ADS)

    Roca, Lidia; Bonilla, Javier; Rodríguez-García, Margarita M.; Palenzuela, Patricia; de la Calle, Alberto; Valenzuela, Loreto

    2016-05-01

    This paper presents a preliminary control scheme for a molten salt - thermal oil heat exchanger. This controller regulates the molten salt mass flow rate to reach and maintain the desired thermal oil temperature at the outlet of the heat exchanger. The controller architecture has been tested using an object-oriented heat exchanger model that has been validated with data from a molten salt testing facility located at CIEMAT-PSA. Different simulations are presented with three different goals: i) to analyze the controller response in the presence of disturbances, ii) to demonstrate the benefits of designing a setpoint generator and iii) to show the controller potential against electricity price variations.

  15. Fouling reduction characteristics of a no-distributor-fluidized-bed heat exchanger for flue gas heat recovery

    SciTech Connect

    Jun, Y.D.; Lee, K.B.; Islam, S.Z.; Ko, S.B.

    2008-07-01

    In conventional flue gas heat recovery systems, the fouling by fly ashes and the related problems such as corrosion and cleaning are known to be major drawbacks. To overcome these problems, a single-riser no-distributor-fluidized-bed heat exchanger is devised and studied. Fouling and cleaning tests are performed for a uniquely designed fluidized bed-type heat exchanger to demonstrate the effect of particles on the fouling reduction and heat transfer enhancement. The tested heat exchanger model (1 m high and 54 mm internal diameter) is a gas-to-water type and composed of a main vertical tube and four auxiliary tubes through which particles circulate and transfer heat. Through the present study, the fouling on the heat transfer surface could successfully be simulated by controlling air-to-fuel ratios rather than introducing particles through an external feeder, which produced soft deposit layers with 1 to 1.5 mm thickness on the inside pipe wall. Flue gas temperature at the inlet of heat exchanger was maintained at 450{sup o}C at the gas volume rate of 0.738 to 0.768 CMM (0.0123 to 0.0128 m{sup 3}/sec). From the analyses of the measured data, heat transfer performances of the heat exchanger before and after fouling and with and without particles were evaluated. Results showed that soft deposits were easily removed by introducing glass bead particles, and also heat transfer performance increased two times by the particle circulation. In addition, it was found that this type of heat exchanger had high potential to recover heat of waste gases from furnaces, boilers, and incinerators effectively and to reduce fouling related problems.

  16. Biofouling and microbial corrosion problem in the thermo-fluid heat exchanger and cooling water system of a nuclear test reactor.

    PubMed

    Rao, T S; Kora, Aruna Jyothi; Chandramohan, P; Panigrahi, B S; Narasimhan, S V

    2009-10-01

    This article discusses aspects of biofouling and corrosion in the thermo-fluid heat exchanger (TFHX) and in the cooling water system of a nuclear test reactor. During inspection, it was observed that >90% of the TFHX tube bundle was clogged with thick fouling deposits. Both X-ray diffraction and Mossbauer analyses of the fouling deposit demonstrated iron corrosion products. The exterior of the tubercle showed the presence of a calcium and magnesium carbonate mixture along with iron oxides. Raman spectroscopy analysis confirmed the presence of calcium carbonate scale in the calcite phase. The interior of the tubercle contained significant iron sulphide, magnetite and iron-oxy-hydroxide. A microbiological assay showed a considerable population of iron oxidizing bacteria and sulphate reducing bacteria (10(5) to 10(6) cfu g(-1) of deposit). As the temperature of the TFHX is in the range of 45-50 degrees C, the microbiota isolated/assayed from the fouling deposit are designated as thermo-tolerant bacteria. The mean corrosion rate of the CS coupons exposed online was approximately 2.0 mpy and the microbial counts of various corrosion causing bacteria were in the range 10(3) to 10(5) cfu ml(-1) in the cooling water and 10(6) to 10(8) cfu ml(-1) in the biofilm.

  17. Low Cost Polymer heat Exchangers for Condensing Boilers

    SciTech Connect

    Butcher, Thomas; Trojanowski, Rebecca; Wei, George; Worek, Michael

    2015-09-30

    Work in this project sought to develop a suitable design for a low cost, corrosion resistant heat exchanger as part of a high efficiency condensing boiler. Based upon the design parameters and cost analysis several geometries and material options were explored. The project also quantified and demonstrated the durability of the selected polymer/filler composite under expected operating conditions. The core material idea included a polymer matrix with fillers for thermal conductivity improvement. While the work focused on conventional heating oil, this concept could also be applicable to natural gas, low sulfur heating oil, and biodiesel- although these are considered to be less challenging environments. An extruded polymer composite heat exchanger was designed, built, and tested during this project, demonstrating technical feasibility of this corrosion-resistant material approach. In such flue gas-to-air heat exchangers, the controlling resistance to heat transfer is in the gas-side convective layer and not in the tube material. For this reason, the lower thermal conductivity polymer composite heat exchanger can achieve overall heat transfer performance comparable to a metal heat exchanger. However, with the polymer composite, the surface temperature on the gas side will be higher, leading to a lower water vapor condensation rate.

  18. Slotting Fins of Heat Exchangers to Provide Thermal Breaks

    NASA Technical Reports Server (NTRS)

    Scull, Timothy D.

    2003-01-01

    Heat exchangers that include slotted fins (in contradistinction to continuous fins) have been invented. The slotting of the fins provides thermal breaks that reduce thermal conduction along flow paths (longitudinal thermal conduction), which reduces heat-transfer efficiency. By increasing the ratio between transverse thermal conduction (the desired heat-transfer conduction) and longitudinal thermal conduction, slotting of the fins can be exploited to (1) increase heat-transfer efficiency (thereby reducing operating cost) for a given heat-exchanger length or to (2) reduce the length (thereby reducing the weight and/or cost) of the heat exchanger needed to obtain a given heat transfer efficiency. By reducing the length of a heat exchanger, one can reduce the pressure drop associated with the flow through it. In a case in which slotting enables the use of fins with thermal conductivity greater than could otherwise be tolerated on the basis of longitudinal thermal conduction, one can exploit the conductivity to make the fins longer (in the transverse direction) than they otherwise could be, thereby making it possible to make a heat exchanger that contains fewer channels and therefore, that weighs less, contains fewer potential leak paths, and can be constructed from fewer parts and, hence, reduced cost.

  19. Thermal/Fluid Analysis of a Composite Heat Exchanger for Use on the RLV Rocket Engine

    NASA Technical Reports Server (NTRS)

    Nguyen, Dalton

    2002-01-01

    As part of efforts to design a regeneratively cooled composite nozzle ramp for use on the reusable vehicle (RLV) rocket engine, an C-SiC composites heat exchanger concept was proposed for thermal performance evaluation. To test the feasibility of the concept, sample heat exchanger panels were made to fit the Glenn Research Center's cell 22 for testing. Operation of the heat exchanger was demonstrated in a combustion environment with high heat fluxes similar to the RLV Aerospike Ramp. Test measurements were reviewed and found to be valuable for the on going fluid and thermal analysis of the actual RLV composite ramp. Since the cooling fluid for the heat exchanger is water while the RLV Ramp cooling fluid is LH2, fluid and thermal models were constructed to correlate to the specific test set-up. The knowledge gained from this work will be helpful for analyzing the thermal response of the actual RLV Composite Ramp. The coolant thermal properties for the models are taken from test data. The heat exchanger's cooling performance was analyzed using the Generalized Fluid System Simulation Program (GFSSP). Temperatures of the heat exchanger's structure were predicted in finite element models using Patran and Sinda. Results from the analytical models and the tests show that RSC's heat exchanger satisfied the combustion environments in a series of 16 tests.

  20. Thermal/Fluid Analysis of a Composite Heat Exchanger for Use on the RLV Rocket Engine

    NASA Technical Reports Server (NTRS)

    Nguyen, Dalton; Turner, Larry D. (Technical Monitor)

    2001-01-01

    As part of efforts to design a regeneratively cooled composite nozzle ramp for use on the reusable vehicle (RLV) rocket engine, a C-SiC composite heat exchanger concept was proposed for thermal performance evaluation. To test the feasibility of the concept, sample heat exchanger panels were made to fit the Glenn Research Center's cell 22 for testing. Operation of the heat exchanger was demonstrated in a combustion environment with high heat fluxes similar to the RLV Aerospike Ramp. Test measurements were reviewed and found to be valuable for the on-going fluid and thermal analysis of the actual RLV composite ramp. Since the cooling fluid for the heat exchanger is water while the RLV Ramp cooling fluid is LH2, fluid and therma models were constructed to correlate to the specific test set-up. The knowledge gained from this work will be helpful for analyzing the thermal response of the actual RLV Composite Ramp. The coolant thermal properties for the models are taken from test data. The heat exchanger's cooling performance was analyzed using the Generalized Fluid System Simulation Program (GFSSP). Temperatures of the heat exchanger's structure were predicted in finite element models using Patran and Sinda. Results from the analytical models and the tests show that RSC's heat exchanger satisfied the combustion environments in a series of 16 tests.