Science.gov

Sample records for high chromium cast

  1. Factors affectig the production and performance of thick section high chromium-molybdenum alloy iron castings

    SciTech Connect

    Dodd, J.; Parks, J.L.

    1980-01-01

    Massive high chromium-molybdenum alloy iron castings are now being produced in large tonnages for the mining industry, for use in large roller pulverizers, in heavy duty abrasion resistant pumps, and for many other applications demanding a combination of abrasion resistance and toughness unobtainable in other alloy irons. Systematic research, particularly over the past decade, on the interrelated parameters which can cause problems in the foundry or failures in service has played a significant part in the success of the high chromium irons in thick section castings. Data from this research are presented on the separate and combined effects of C, Ch, Mo, Ni, Cu, Mn, Si, Ti and Al on the hardenability, toughness and abrasion resistance of the high chromium irons in both the as-cast and heat treated conditions. Changes in production techniques have helped avoid foundry problems and wasteful use of alloys and energy. These changes are reflected in more consistent performance in service and reduced incidence of casting failures. Changes in composition which facilitate cryogenic transformation of retained austenite, or provide wider latitude in subcritical transformation of austenite, are discussed as these techniques may prove increasingly important as energy becomes more expensive. A summary is presented of the physical metallurgy of high chromium-molybdenum irons, with emphasis on the microstructures obtained in thick section castings, the influence of alloying elements on hardenability and the types of heat treatments available for controlling microstructure. The production and utilization of these irons in thick section castings, particularly the ways of avoiding problems in the foundry and of obtaining castings which provide more consistent performance and reduce incidence of catastrophic failure in service are discussed.

  2. Solidification and solid-state transformation mechanisms in Si alloyed high-chromium white cast irons

    NASA Astrophysics Data System (ADS)

    Laird, George; Powell, Graham L. F.

    1993-04-01

    Chromium white cast irons are widely used in environments where severe abrasion resistance is a dominant requirement. To improve the wear resistance of these commercially important irons, the United States Bureau of Mines and CSIRO Australia are studying their solidification and solid-state transformation kinetics. A ternary Fe-Cr-C iron with 17.8 wt pct (pct) Cr and 3.0 pct C was compared with commercially available irons of similar Cr and C contents with Si contents between 1.6 and 2.2 pct. The irons were solidified and cooled at rates of 0.03 and 0.17 K · s-1 to 873 K. Differential thermal analysis (DTA) showed that Si depresses the eutectic reaction temperature and suggests that is has no effect upon the volume of eutectic carbides formed during solidification. Microprobe analysis revealed that austenite dendrites within the Si alloyed irons cooled at 0.03 and 0.17 K·s-1 had C and Cr contents that were lower than those of dendrites within the ternary alloy cooled at the same cooling rate and a Si alloyed iron that was water quenched from the eutectic temperature. These lower values were shown by image analysis to be the result of both solid-state growth (coarsening) of the eutectic carbides and some secondary carbide formation. Hardness measurements in the as-cast condition and after soaking in liquid nitrogen suggest an increase in the martensite start temperature as the Si content was increased. It is concluded that Si’s effect on increasing the size and volume fraction of eutectic carbides and increasing the matrix hardness should lead to improved wear resistance over regular high-chromium white cast irons.

  3. Effects of Si on the Microstructures and Mechanical Properties of High-Chromium Cast Iron

    NASA Astrophysics Data System (ADS)

    Lai, J. P.; Pan, Q. L.; Peng, H. J.; Cui, H. R.; Xiao, C. A.

    2016-09-01

    Effect of Si on the microstructures and mechanical properties of high-chromium cast iron was investigated. The eutectic carbides are refined greatly and a transformation of matrix from austenitic matrix to pearlite is observed with increase in Si content from 0.5 to 1.5 wt.%. The refinement of eutectic microstructure is attributed to the decrease in the eutectic temperature, while the transformation from austenite matrix to pearlite is associated with the increase in solubility of carbon in the matrix. In the pearlite matrix, two types of pearlite are observed: one with lamellar pearlite, distributing at the periphery, and the second one with granular pearlite at the center. The density of secondary carbides precipitated from the matrix increases greatly with addition of Si from 0.5 to 1.5 wt.%, which is associated with more carbon and chromium elements confined in the matrix in the alloy containing 1.5 wt.%. More rod-like particles are observed in the alloy containing 0.5 wt.% Si, while the morphology of secondary carbides of alloy containing 1.5 wt.% is granular. The mechanical properties are improved with a 7% increase in tensile strength from 586 to 626 MPa and impact toughness from 5.8 to 7.3 J cm-2.

  4. Comprehensive study of the abrasive wear and slurry erosion behavior of an expanded system of high chromium cast iron and microstructural modification for enhanced wear resistance

    NASA Astrophysics Data System (ADS)

    Chung, Reinaldo Javier

    High chromium cast irons (HCCIs) have been demonstrated to be an effective material for a wide range of applications in aggressive environments, where resistances to abrasion, erosion and erosion-corrosion are required. For instance, machinery and facilities used in mining and extraction in Alberta's oil sands suffer from erosion and erosion-corrosion caused by silica-containing slurries, which create challenges for the reliability and maintenance of slurry pumping systems as well as other processing and handling equipment. Considerable efforts have been made to determine and understand the relationship between microstructural features of the HCCIs and their wear performance, in order to guide the material selection and development for specific service conditions with optimal performance. The focus was previously put on a narrow group of compositions dictated by ASTM A532. However, with recent advances in casting technology, the HCCI compositional range can be significantly expanded, which potentially brings new alloys that can be superior to those which are currently employed. This work consists of three main aspects of study. The first one is the investigation of an expanded system of white irons with their composition ranging from 1 to 6 wt.% C and 5 to 45 wt.% Cr, covering 53 alloys. This work has generated wear and corrosion maps and established correlation between the performance and microstructural features for the alloys. The work was conducted in collaboration with the Materials Development Center of Weir Minerals in Australia, and the results have been collected in a database that is used by the company to guide materials selection for slurry pump components in Alberta oil sands and in other mining operations throughout the world. The second part consists of three case studies on effects of high chromium and high carbon, respectively, on the performance of the HCCIs. The third aspect is the development of an approach to enhance the wear resistance of

  5. Welding of high chromium steels

    NASA Technical Reports Server (NTRS)

    Miller, W B

    1928-01-01

    A brief description is given of different groups of high chromium steels (rustless iron and stainless steels) according to their composition and more generally accepted names. The welding procedure for a given group will be much the same regardless of the slight variations in chemical composition which may exist within a certain group. Information is given for the tensile properties (yield point and ultimate strength) of metal sheets and welds before and after annealing on coupons one and one-half inches wide. Since welds in rustless iron containing 16 to 18 percent chromium and 7 to 12 percent nickel show the best combination of strength and ductility in the 'as welded' or annealed condition, it is considered the best alloy to use for welded construction.

  6. High density tape casting system

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr. (Inventor)

    1989-01-01

    A system is provided for casting thin sheets (or tapes) of particles bound together, that are used for oxygen membranes and other applications, which enables the particles to be cast at a high packing density in a tape of uniform thickness. A slurry contains the particles, a binder, and a solvent, and is cast against the inside walls of a rotating chamber. Prior to spraying the slurry against the chamber walls, a solvent is applied to a container. The solvent evaporates to saturate the chamber with solvent vapor. Only then is the slurry cast. As a result, the slurry remains fluid long enough to spread evenly over the casting surface formed by the chamber, and for the slurry particles to become densely packed. Only then is the chamber vented to remove solvent, so the slurry can dry. The major novel feature is applying solvent vapor to a rotating chamber before casting slurry against the chamber walls.

  7. Protective claddings for high strength chromium alloys

    NASA Technical Reports Server (NTRS)

    Collins, J. F.

    1971-01-01

    The application of a Cr-Y-Hf-Th alloy as a protective cladding for a high strength chromium alloy was investigated for its effectiveness in inhibiting nitrogen embrittlement of a core alloy. Cladding was accomplished by a combination of hot gas pressure bonding and roll cladding techniques. Based on bend DBTT, the cladding alloy was effective in inhibiting nitrogen embrittlement of the chromium core alloy for up to 720 ks (200hours) in air at 1422 K (2100 F). A significant increase in the bend DBTT occurred with longer time exposures at 1422 K or short time exposures at 1589 K (2400 F).

  8. Roentgenological detection of casting defects in cobalt-chromium alloy frameworks.

    PubMed

    Wictorin, L; Julin, P; Möllersten, L

    1979-04-01

    A method for non-destructive X-ray investigation of casting defects in cobalt-chromium prosthetic frameworks has been developed and tested. The attenuation properties of a cobalt-chromium alloy were studied. A dental X-ray machine with a tube voltage working at 70 kVp and a focus-film distance of 45-50 cm on dental ultraspeed film made it possible to detect defects representing 10% or less of the thickness of cobalt-chromium details with dimensions between 0.6 and 3.0 mm. The frequency and site of internal defects in sixty-six frameworks were investigated. Of the sixty-six frameworks only two were without roentgenologically visible defects. In the other sixty-four frameworks 294 pores or cracks were recorded. The defects were mostly situated in the saddles. Porosities occurred in 53% of the saddlebar regions. The results confirmed the need for a non-destructive routine test of prosthetic frameworks. PMID:374696

  9. Marginal accuracy of nickel chromium copings fabricated by conventional and accelerated casting procedures, produced with ringless and metal ring investment procedures: A comparative in vitro study

    PubMed Central

    Alex, Deepa; Shetty, Y. Bharath; Miranda, Glynis Anita; Prabhu, M. Bharath; Karkera, Reshma

    2015-01-01

    Background: Conventional investing and casting techniques are time-consuming and usually requires 2–4 h for completion. Accelerated nonstandard, casting techniques have been reported to achieve similar quality results in significantly less time, namely, in 30–40 min. During casting, it is essential to achieve compensation for the shrinkage of solidifying alloy by investment expansion. The metal casting ring restricts the thermal expansion of investment because the thermal expansion of the ring is lesser than that of the investment. The use of casting ring was challenged with the introduction of the ringless technique. Materials and Methods: A total of 40 test samples of nickel chromium (Ni-Cr) cast copings were obtained from the patterns fabricated using inlay casting wax. The 20 wax patterns were invested using metal ring and 20 wax patterns were invested using the ringless investment system. Of both the groups, 10 samples underwent conventional casting, and the other 10 underwent accelerated casting. The patterns were casted using the induction casting technique. All the test samples of cast copings were evaluated for vertical marginal gaps at four points on the die employing a stereo optical microscope. Results: The vertical marginal discrepancy data obtained were tabulated. Mean and standard deviations were obtained. Vertical discrepancies were analyzed using analysis of variance and Tukey honestly significantly different. The data obtained were found to be very highly significant (P < 0.001). Mean vertical gap was the maximum for Group II (53.64 μm) followed by Group IV (47.62 μm), Group I (44.83 μm) and Group III (35.35 μm). Conclusion: The Ni-Cr cast copings fabricated with the conventional casting using ringless investment system showed significantly better marginal fit than that of cast copings fabricated from conventional and accelerated casting with metal ring investment and accelerated casting using ringless investment since those copings had

  10. Chromium

    MedlinePlus

    ... Mertz W. Chromium in human nutrition: a review. J Nutr 1993;123:626-33. Mertz W. Interaction ... metabolism by chromium(III) in malnourished infants. Am J Clin Nutr 1968;21:203-11. Jeejeebhoy KN, ...

  11. Effect of Topical Fluoride on Surface of Cast Titanium and Nickel-Chromium: An In Vitro Study

    PubMed Central

    Nadiger, Ramesh Khandurao; Shetty, Omkar

    2015-01-01

    Objectives: The aim of this in-vitro study was to evaluate the effect of topical fluoride on surface of cast titanium and nickel-chromium. Materials and Methods: Thirty-nine rectangular specimens of titanium (grade 2) and 39 rectangular specimens of nickel-chromium were cast in equal dimensions and divided into three groups of 13 samples each. Group one specimens of titanium and nickel-chromium were placed in 2% neutral sodium fluoride (NaF) solution for 16 minutes. Group two specimens of titanium and nickel-chromium were immersed in 1.23% acidulated phosphate fluoride (APF) gel for eight minutes. Group three specimens of titanium and nickel-chromium were immersed in distilled water for 16 minutes. The surface roughness of the specimens was evaluated and the data were analyzed using two-way ANOVA and post-hoc comparison test with the level of significance set at 5% (P< 0.05). The surface of the specimens was further analyzed using a scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). Results: Group two titanium specimens showed a statistically significant increase in surface roughness (P<0.05); but no statistically significant increase was noted in the surface roughness of nickel-chromium specimens in groups one, two and three (P>0.05). Qualitative SEM and EDS analyses further revealed the surface corrosion of titanium (group two) and localized mild corrosive pitting of nickel-chromium specimens (group two). Conclusion: Topical fluoride with acidic pH affects the surface roughness of titanium and to a certain extent, nickel-chromium. Neutral NaF solutions cause no significant change in corrosion resistance of titanium or nickel-chromium. PMID:26884773

  12. High-Density-Tape Casting System

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr.

    1987-01-01

    Centrifuge packs solids from slurry into uniform, dense layer. New system produces tapes of nearly theoretical packing density. Centrifugal system used to cast thin tapes for capacitors, fuel cells, and filters. Cylindrical rotary casting chamber mounted on high-speed bearings and connected to motor. Liquid for vapor-pressure control and casting slurry introduced from syringes through rotary seal. During drying step, liquid and vapor vented through feed tubes or other openings. Laminated tapes produced by adding more syringes to cast additional layers of different materials.

  13. Chromium

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The effects of chromium (Cr) on glucose and insulin metabolism are well documented. Normal dietary intake of Cr appears to be suboptimal because several studies have reported beneficial effects of Cr in people with elevated blood glucose or type 2 diabetes eating conventional diets. Stresses that ...

  14. Effect of oxidation heat treatment on the bond strength between a ceramic and cast and milled cobalt-chromium alloys.

    PubMed

    Li, Jieyin; Ye, Xiuhua; Li, Bohua; Liao, Juankun; Zhuang, Peilin; Ye, Jiantao

    2015-08-01

    There is a dearth of dental scientific literature on the effect of different oxidation heat treatments (OHTs) (as surface pretreatments) on the bonding performance of cast and milled cobalt-chromium (CoCr) alloys. The objective of this study was to evaluate the effect of different OHTs on the bond strength between a ceramic and cast and milled CoCr alloys. Cobalt-chromium metallic specimens were prepared using either a cast or a milled method. Specimens were subjected to four different OHT methods: without OHT; OHT under normal atmospheric pressure; OHT under vacuum; and OHT under vacuum followed by sandblasting. The metal-ceramic bond strength was evaluated using a three-point bending test according to ISO9693. Scanning electron microscopy and energy-dispersive spectroscopy were used to study the specimens' microstructure and elemental composition. The bond strength was not affected by the CoCr manufacturing method. Oxidation heat treatment performed under normal atmospheric pressure resulted in the highest bond strength. The concentration of oxygen on the alloy surfaces varied with the different pretreatment methods in the following order: OHT under normal atmospheric pressure > OHT under vacuum > without OHT ≈ OHT under vacuum followed by sandblasting. PMID:26104804

  15. Evolution of dispersion of high temperature chromium compounds

    NASA Astrophysics Data System (ADS)

    Shiryaeva, L. S.; Nozdrin, I. V.; Rudneva, V. V.; Galevsky, G. V.

    2016-09-01

    Chromium compound - boride Cr3B2 and carbide Cr3C2 are hard, wear-resistant, chemically inert materials, demanded for production of protective coatings of metals and cermets as components and alloying additives of tungsten free solid alloys. Future prospects for expansion of boride and chromium carbide usage are related to their production in the form of nanopowders. The researches into change of the particles shape and size of high-temperature chromium compounds in the conditions of plasma flow were carried out. There is coarsening of boride and carbonitride particles of nanoscale level at the reduction in the linear velocity of their growth.

  16. Comparative Evaluation of Metal-ceramic Bond Strengths of Nickel Chromium and Cobalt Chromium Alloys on Repeated Castings: An In vitro Study

    PubMed Central

    Atluri, Kaleswara Rao; Vallabhaneni, Tapan Teja; Tadi, Durga Prasad; Vadapalli, Sriharsha Babu; Tripuraneni, Sunil Chandra; Averneni, Premalatha

    2014-01-01

    Background: Recasting the base metal alloys is done as a routine procedure in the dental laboratories whenever there is casting failure or to decrease the unit cost of a fixed partial denture. However, this procedure may affect the metal ceramic bond. Furthermore, it is unclear, as to which test closely predicts the bond strength of metal-ceramic interface. The aim was to compare the bond strength of nickel chromium (Ni-Cr) and cobalt chromium (Co-Cr) alloys with dental ceramic on repeated castings using shear bond test with a custom made apparatus. Materials and Methods: Sixty metal ceramic samples were prepared using Wiron 99 and Wirobond C, respectively. Three subgroups were prepared for each of the groups. The first subgroup was prepared by casting 100% fresh alloy. The second and third subgroups were prepared by adding 50% of fresh alloy and the remnants of the previous cast alloy. The bond load (N) between alloy and dental porcelain was evaluated using universal testing machine using a crosshead speed of 1 mm/min, which had a 2500-kgf load cell. Mean values were compared using oneway analysis of variance with post-hoc Tukey’s test and Student’s t-test. Results: The mean shear bond load of A0 (842.10N) was significantly higher than the load of A1 (645.50N) and A2 (506.28N). The mean shear bond load of B0 (645.57N) was significantly higher than the load of B1 (457.35N) and B2 (389.30N). Conclusions: Significant reduction in the bond strength was observed with the addition of the first recast alloy (A1 and B1) compared with the addition of second recast alloy (A2 and B2). Ni-Cr alloys (664.63N) showed higher bond strengths compared to that of Co-Cr alloys (497.41N). The addition of previously used base metal dental alloy for fabricating metal ceramic restorations is not recommended. PMID:25395803

  17. Dry Sliding Wear Behaviours of Valve Seat Inserts Produced from High Chromium White Iron

    NASA Astrophysics Data System (ADS)

    Kalyon, Ali; Özyürek, Dursun; Günay, Mustafa; Aztekin, Hasan

    2015-11-01

    In this present study, wear behaviours of high chromium white iron valve seat inserts and tappets used in the automotive sector were investigated. Wear behaviours of three different rates of high chromium white cast irons (containing 10, 12 and 14% chromium) were examined under heavy service conditions. For that purpose, the produced valve seat inserts were characterized through Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), X-ray diffraction (XRD) and hardness measurements. They were tested at a sliding speed of 1 ms-1, under 120 N load and for six different sliding distances (500, 1000, 1500, 2000, 2500, 3000 m) by using a standard wear apparatus (pin-on-disk type). The result showed that as the amount of Cr increased in the alloys, their hardness decreased. The decrease in the hardness were considered to be as the result of transformation of M7C3 carbides into M23C6 carbides in the structure. This decrease in hardness with increasing chromium content also increased the weight loss. Thus, it was determined that the white iron with 14% Cr (which had a greater amount of M23C6 carbides) was subjected to the highest wear.

  18. Cast Aluminum Alloy for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2003-01-01

    Originally developed by NASA as high performance piston alloys to meet U.S. automotive legislation requiring low exhaust emission, the novel NASA alloys now offer dramatic increase in tensile strength for many other applications at elevated temperatures from 450 F (232 C) to about 750 F (400 C). It is an ideal low cost material for cast automotive components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. It can be very economically produced from conventional permanent mold, sand casting or investment casting, with silicon content ranging from 6% to 18%. At high silicon levels, the alloy exhibits excellent dimensional stability, surface hardness and wear resistant properties.

  19. Effect of vanadium and chromium on the microstructural features of V-Cr-Mn-Ni spheroidal carbide cast irons

    NASA Astrophysics Data System (ADS)

    Efremenko, V. G.; Shimizu, K.; Cheiliakh, A. P.; Kozarevskaya, T. V.; Kusumoto, K.; Yamamoto, K.

    2014-11-01

    The objective of this investigation is to study the influence of vanadium (5.0wt%-10.0wt%) and chromium (0-9.0wt%) on the microstructure and hardness of Cr-V-Mn-Ni white cast irons with spheroidal vanadium carbides. The alloys' microstructural features are presented and discussed with regard to the distribution of phase elements. The structural constituents of the alloys are spheroidal VC, proeutectoid cementite, ledeburite eutectic, rosette-shaped carbide eutectic (based on M7C3), pearlite, martensite, and austenite. Their combinations and area fraction (AF) ratios are reported to be influenced by the alloys' chemical composition. Spheroidized VC particles are found to be sites for the nucleation of carbide eutectics. Cr and V are shown to substitute each other in the VC and M7C3 carbides, respectively. Chromium alloying leads to the formation of a eutectic (γ-Fe + M7C3), preventing the appearance of proeutectoid cementite in the structure. Vanadium and chromium are revealed to increase the total carbide fraction and the amount of austenite in the matrix. Cr is observed to play a key role in controlling the metallic matrix microstructure.

  20. Chemisorption of chromium acetylacetonate on porous high surface area silica

    NASA Astrophysics Data System (ADS)

    Haukka, Suvi; Lakomaa, Eeva-Liisa; Suntola, Tuomo

    1994-01-01

    Atomic layer epitaxy (ALE) reactions (i.e. saturating gas-solid reactions) of chromium acetylacetonate (Cr(acac) 3) at 200-280°C with silica preheated at 200-820°C were studied by determining chromium and carbon concentrations, recording FTIR spectra, and reacting Cr(acac) 3 with the silylated silica surface. Cr(acac) 3 was found to be selectively chemisorbed to silica through reaction with the isolated OH groups, leading to release of one acac ligand. The relatively large size of the supported chromium complex that formed had a highly controlling effect on the amount of chromium atoms bound. In addition to this steric hindrance, the saturation density of chromium could be further regulated by the preheat temperature of the silica, which determines the number of OH groups, and by the reaction temperature. The reaction with the silylated silica surface provided a means for achieving an even lower saturation density of chromium and confirmed that the strongly H-bonded OH groups present on silica preheated at 200°C were only partly reactive. The ligands of the surface complex could be removed by water vapor and air treatment.

  1. Boriding of high carbon high chromium cold work tool steel

    NASA Astrophysics Data System (ADS)

    Muhammad, W.

    2014-06-01

    High-carbon high-chromium cold work tool steels are widely used for blanking and cold forming of punches and dies. It is always advantageous to obtain an increased wear resistant surface to improve life and performance of these steels. In this connection boriding of a high-carbon high-chromium cold work die steel, D3, was conducted in a mixture of 30% B4C, 70% borax at 950 °C for two, four and six hours. Case depth of the borided layer obtained was between 40 to 80 μm. After boriding, the surface hardness achieved was between 1430 to 1544 HV depending upon the process time. X-ray diffraction studies confirmed the formation of a duplex compound layer consisting of FeB and Fe2B. It is generally considered that FeB is undesirable because of its inherent brittleness. Post boriding treatment (homogenization) transformed the compound layer into single-phase layer of Fe2B, while surface hardness decreased to 1345-1430 HV. Pin-on-disc wer test showed that wear resistance of the borided samples was superior as compared to non-borided material and increased with boriding time.

  2. The nature of temper brittleness of high-chromium ferrite

    SciTech Connect

    Sarrak, V.I.; Suvorova, S.O.; Golovin, I.S.; Mishin, V.M.; Kislyuk, I.V.

    1995-03-01

    The reasons for development of {open_quotes}475{degrees}C brittleness{close_quotes} of high-chromium ferritic steels are considered from the standpoint of fracture mechanics. It is shown that the general rise in the curve of temperature-dependent local flow stress has the decisive influence on the position of the ductile-to-brittle transformation temperature and the increase in it as the result of a hold at temperatures of development of brittleness. The established effect is related to the change in the parameters determining dislocation mobility, that is, the activation energy of dislocation movement in high-chromium ferrite and the resistance to microplastic deformation, both caused by processes of separation into layers of high-chromium ferrite and decomposition of the interstitial solid solution.

  3. Laser processing of high-chromium nickel-chromium coatings deposited by various thermal spraying methods

    SciTech Connect

    Longa, Y.; Takemoto, M. . Coll. of Science and Engineering)

    1994-11-01

    High-chromium Ni-Cr coatings were deposited by thermal spraying in air and in an argon gas atmosphere. Coatings sprayed in Ar gas were free of pores and defects and of the same chemical composition as the spraying material. Following thermal spraying for each coating, laser glazing or laser gas alloying was applied to provide a protective chromium oxide film, produced by the intermediate oxidation process on top of the coatings. Five types of coatings were treated: (1) arc and (2) flame spraying in Ar, (3) arc and (4) flame spraying in air, and (5) low-pressure plasma spraying (LPPS). Oxide formation mechanisms during laser processing were studied, and the oxidation and hot-corrosion resistance of the coatings in the presence of a sulfate-vanadate fused salt at 900 C in air were examined. High-chromium Ni-Cr coatings deposited by thermal spraying, and they are used mostly to prevent ash attack of boilers and furnace tubes in power plants and oil refineries.

  4. Development of ductile high-strength chromium alloys, phase 2

    NASA Technical Reports Server (NTRS)

    Filippi, A. M.

    1973-01-01

    Strength and ductility were evaluated for chromium alloys dispersion hardened with the putative TaC, TaB, CbC, and CbB compounds. TaC and TaB proved to be the most potent strengtheners, but when combined, their effect far outweighed that produced individually. Tests at 1422 K (2100 F) on an alloy containing these two compounds at the combined level of 0.5 m/o revealed a 495 MN/sq m (70 ksi) tensile strength for wrought material, and a 100 hour rupture strength of 208 MN/sq m (30 ksi) when solution annealed and aged to maximize creep resistance. These levels of high temperature strength greatly exceed that reported for any other chromium-base alloy. The ductile-to-brittle transition temperature (DBTT) of the two phase strengthened alloy occurred at approximately 588 K (600 F) when heat treated to optimize creep strength and was not improved by fabrication to produce a wrought and recovered microstructure. The lowest DBTT measured on any of the alloys investigated was 422 K (300 F). Strengthening phases actually formed in Cr-Ta-B and Cr-Cb-B compositions are probable M2CrB2 (M=Ta or Cb) compounds of tetragonal crystal structure. The likely habit relationship between these compounds and chromium is postulated. Cube habit coherency was identified for TaC precipitation in chromium by electron microscopy. In another study, the maximum solubility of carbon in chromium was indicated to lie between 3/4 and 1 a/o and that of boron to be 1/2 a/o.

  5. Effect of storage time and framework design on the accuracy of maxillary cobalt-chromium cast removable partial dentures

    PubMed Central

    Viswambaran, M.; Sundaram, R. K.

    2015-01-01

    Statement of Problem: Inaccuracies in the fit of palatal major connectors may be related to distortion of the wax pattern due to prolonged storage time and faulty major connector design. Purpose: This in vitro study was carried out to find out the effect of storage time and major connector design on the accuracy of cobalt-chromium cast removable partial dentures (RPDs). Materials and Methods: A brass metal die with a Kennedy Class III, modification 1, the partially edentulous arch was used as a master die. Thirty-six refractory casts were fabricated from the master die. The refractory casts were divided into three groups (Group I: Anterior-posterior palatal bar, Group II: Palatal strap and Group III: Palatal plate) based on the design of maxillary major connector and subdivided into four groups (sub Group A: 01 h, sub Group B: 03 h, Sub Group C: 06 h, and sub Group D: 24 h) based on the storage time. For each group, 12 frameworks were fabricated. The influence of wax pattern storage time and the accuracy of the fit palatal major connector designs on the master die were compared. Casting defects (nodules/incompleteness) of the frameworks were also evaluated before finishing and polishing. Repeated measures analysis of variance was used to analyze the data. Results: The gap discrepancy was least in sub Group A (01 h) followed by sub Group B (03 h) and C (06 h) and most in sub Group D (24 h). Statistically significant differences (P < 0.05 in all locations L1–L5) in the fit of the framework were related to the design of the major connector. The gap discrepancy was least in Group I (anterior-posterior palatal bar) followed by Group II (palatal strap) and most in Group II (palatal plate). Conclusions: It is recommended that the wax patterns for RPD to be invested immediately on completion of the wax procedure. The selection of a major connector design is crucial for an accurate fit of RPD. PMID:26681850

  6. Reactor target from metal chromium for "pure" high-intensive artificial neutrino source

    NASA Astrophysics Data System (ADS)

    Gavrin, V. N.; Kozlova, Yu. P.; Veretenkin, E. P.; Logachev, A. V.; Logacheva, A. I.; Lednev, I. S.; Okunkova, A. A.

    2016-03-01

    The paper presents the first results of development of manufacturing technology of metallic chromium targets from highly enriched isotope 50Cr for irradiation in a high flux nuclear reactor to obtain a compact high intensity neutrino source with low content of radionuclide impurities and minimum losses of enriched isotope. The main technological stages are the hydrolysis of chromyl fluoride, the electrochemical reduction of metallic chromium, the hot isostatic pressing of chromium powder and the electrical discharge machining of chromium bars. The technological stages of hot isostatic pressing of chromium powder and of electrical discharge machining of Cr rods have been tested.

  7. High strength nickel-chromium-iron austenitic alloy

    DOEpatents

    Gibson, Robert C.; Korenko, Michael K.

    1980-01-01

    A solid solution strengthened Ni-Cr-Fe alloy capable of retaining its strength at high temperatures and consisting essentially of 42 to 48% nickel, 11 to 13% chromium, 2.6 to 3.4% niobium, 0.2 to 1.2% silicon, 0.5 to 1.5% vanadium, 2.6 to 3.4% molybdenum, 0.1 to 0.3% aluminum, 0.1 to 0.3% titanium, 0.02 to 0.05% carbon, 0.002 to 0.015% boron, up to 0.06 zirconium, and the balance iron. After solution annealing at 1038.degree. C. for one hour, the alloy, when heated to a temperature of 650.degree. C., has a 2% yield strength of 307 MPa, an ultimate tensile strength of 513 MPa and a rupture strength of as high as 400 MPa after 100 hours.

  8. Carbides in a High-Chromium Ferritic/Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Shen, Yin Zhong; Ji, Bo; Zhou, Xiao Ling; Zhu, Jun

    2014-06-01

    The precipitate phases in an 11 pct Cr ferritic/martensitic steel normalized at 1323 K (1050 °C) for 0.5 hour and tempered at 1053 K (780 °C) for 1.5 hours have been investigated. Except for dominant phases, Cr-rich M23C6 carbide and Nb-rich, Ta-Nb-rich, and V-rich MC carbides, needle-like precipitates with a typical size of 70 to 310 and 10 to 30 nm for the length of the long and short axis of the needles, respectively, were also observed on the extraction carbon replica of the steel. The typical metallic element composition of the needle-like precipitates is about 53-82Fe, 14-26Cr, 0.5-18Ta, 1-6W, and 2-5Co in atomic pct. Through energy dispersive X-ray analysis and electron diffraction along with calculations regarding lattice parameter and interplanar spacing, the needle-like precipitates were identified as a Fe-rich M5C2 carbide, which is not known to have been reported previously in high-chromium steels. The M5C2 carbide has a base-centered monoclinic crystal structure with the approximate lattice parameters a/ b/ c = 1.142/0.5186/0.5383 nm and β = 104.68 deg. The formation of the Fe-rich M5C2 carbides in the steel has been discussed. The effect of chromium content in matrix and boron addition on the precipitate phases in ferritic/martensitic steels has also been discussed.

  9. Phase Diagram Calculation and Analyze on Cast High-Boron High-Speed Steel

    NASA Astrophysics Data System (ADS)

    Yang, Yong-wei; Fu, Han-guang; Lei, Yong-ping; Wang, Kai-ming; Zhu, Li-long; Jiang, Liang

    2016-02-01

    The equilibrium phases of high-boron high-speed steel whose compositions are 0-3.0% B, 0.2-0.8% C, 4.0-8.0% Cr, 2.0-4.0% Mo, 0.5-1.5% Al, 0.5-1.5% Si, 0-1.0% Mn, and 0.5-1.5% V were calculated and vertical section pseudo-binary phase diagrams were drawn by Thermo-Calc software. The phase transformation and carbides precipitation temperatures were measured by using differential scanning calorimetry. The type of carbides and matrix of the as-cast specimens were determined by using x-ray diffraction. Meanwhile, the shape and the number of carbides in the different specimens were detected by using optical microscope and scanning electron microscope. The influence of boron, carbon, aluminum, and chromium elements on equilibrium phase diagrams was discussed. The calculation results obtained from Thermo-Calc software are agreed with the ones from experiments. This work provides a practical method for engineers and researchers in related areas.

  10. Erosive Wear Behavior of High-Alloy Cast Iron and Duplex Stainless Steel under Mining Conditions

    NASA Astrophysics Data System (ADS)

    Yoganandh, J.; Natarajan, S.; Kumaresh Babu, S. P.

    2015-09-01

    Centrifugal pumps used in the lignite mines encounter erosive wear problems, leading to a disastrous failure of the pump casings. This paper attempts to evaluate the erosive wear resistance of Ni-Hard 4, high-chromium iron, and Cast CD4MCu duplex stainless steel (DSS), for mining conditions. The prepared test coupons were subjected to an erosion test by varying the impingement velocity and the angle of impingement, under two different pH conditions of 3 and 7, which pertained to the mining conditions. XRD analysis was carried out to confirm the phases present in the alloy. The eroded surface was subjected to SEM analysis to identify the erosion mechanisms. The surface degradation of Ni-Hard 4 and high-chromium iron came from a low-angle abrasion with a grooving and plowing mechanism at a low angle of impingement. At normal impingement, deep indentations resulted in lips and crater formations, leading to degradation of the surface in a brittle manner. A combined extrusion-forging mechanism is observed in the CD4MCu DSS surface at all the impingement angles.

  11. Feasibility Study for Casting of High Temperature Refractory Superalloy Composites

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    1998-01-01

    Abstract This study investigated the feasibility of using conventional casting technique to fabricate refractory wires reinforced superalloy composites. These composites were being developed for advanced rocket engine turbine blades and other high temperature applications operating up to 2000 F. Several types of refractory metal wires such as W- Th, W-Re, Mo-Hf-C and W-HF-C reinforced waspaloy were experimentally cast and heat treated at 2000 F up to 48 hrs. Scanning electron microscope analysis was conducted in regions adjacent to the wire-matrix interface to determine the reaction zone and chemical compatibility resulting from material interdiffusion. It was concluded that fabrication using conventional casting may be feasible because the wire-matrix reaction zone thickness was comparable to similar composites produced by arc-sprayed monotape with hot isostatic pressing technique, Moreover, it was also found that the chemical compatibility could be improved significantly through a slight modification of the superalloy matrix compositions.

  12. Chromium incorporation into TiO{sub 2} at high pressure

    SciTech Connect

    Escudero, Alberto; Langenhorst, Falko

    2012-06-15

    Chromium incorporation into TiO{sub 2} up to 3 GPa at 1300 Degree-Sign C and 900 Degree-Sign C has been studied by XRD as well as TEM. A CaCl{sub 2} type TiO{sub 2} polymorph has been observed in the quenched samples from high pressure. Two different mechanisms of solubility occur in the recovered samples. Chromium replaces titanium on normal octahedral sites but it also occupies interstitial octahedral sites, especially in the samples recovered from higher pressures. Interstitial chromium is responsible for an orthorhombic distortion of the TiO{sub 2} rutile structure in the quenched samples and gives rise to a (1 1 0) twinned CaCl{sub 2}-structured polymorph. This phase is very likely the result of temperature quench at high pressure. The formation of this phase is directly related to the chromium content of the TiO{sub 2} grains. Chromium solubility in TiO{sub 2} increases with increasing the synthesis pressure. TiO{sub 2} is able to accommodate up to 15.3 wt% Cr{sub 2}O{sub 3} at 3 GPa and 1300 Degree-Sign C, compared to 5.7 wt% at atmospheric pressure at the same temperature. - Graphical abstract: Microstructure consisting of twins domains of recovered Cr-doped CaCl{sub 2} type TiO{sub 2} grains synthesised at high pressure. Highlights: Black-Right-Pointing-Pointer Chromium solubility in TiO{sub 2} increases at high pressure. Black-Right-Pointing-Pointer Chromium occupies substitutional and interstitial positions in the rutile structure. Black-Right-Pointing-Pointer Interstitial chromium causes a decrease of the rutile symmetry. Black-Right-Pointing-Pointer An orthorhombic CaCl{sub 2} type structure is observed in the quenched samples.

  13. The effect of four sprue shapes on the quality of cobalt-chromium cast removable partial denture frame-works

    PubMed Central

    Viswambaran, M.; Agarwal, S. K.

    2013-01-01

    Statement of Problem: Sprue design is a factor that controls the velocity and adequate supply of metal to the mould. Currently various manufacturers recommend different shapes of sprue, which have not been advocated in textbooks and literature is lacking for their routine applications. Purpose: This in vitro study was carried out to determine the efficacy of four sprue shapes in producing complete, void free cobalt-chrome removable partial denture frameworks. Materials and Methods: A brass metal die with a Kennedy class III, modification 1, partially edentulous arch was used and four sprue shapes (Group A-Ribbon, Group B-Square, Group C-Round and Group D- Round with reservoir) were evaluated. 40 refractory casts were made, 10 wax patterns for each sprue design were waxed up, invested with phosphate bonded investment material and castings done with induction casting machine by the same operator under standardized protocols. The cast frameworks were evaluated for 1. The defects observed visually before finishing and polishing procedures, 2. Fit on the master die as seen with naked eye and 3. Defects on radiographic evaluation. Data were tabulated and statistically analyzed with 1-way ANOVA followed by Student ‘t’ test. Results: The results differed significantly (P < 0.0001) between the Groups with maximum defects in the castings of Group A followed in decreasing order by Group B, Group C and Group D. When comparing between the Groups (P < 0.05), the defects in Groups C and D was significantly lower than Group A and Group B. Conclusions: Round sprues with reservoir produced most satisfactory fit of castings with minimum number of internal and external defects. PMID:24014998

  14. High-gradient continuous-casting furnace

    NASA Technical Reports Server (NTRS)

    Scheuermann, C. M.; Flemings, M. C.; Neff, M. A.; Rickinson, B. A.; Young, K. P.

    1979-01-01

    High gradient allows rapid growth rates in directionally-solidified eutectic alloys. Furnace design permits cost reductions in directional solidification process through its increased solidification rates, which reduces melt/mold interaction. It produces structural engineering materials for any application requiring properties directionally-solidified eutectic materials.

  15. Microstructural analysis of aluminum high pressure die castings

    NASA Astrophysics Data System (ADS)

    David, Maria Diana

    Microstructural analysis of aluminum high pressure die castings (HPDC) is challenging and time consuming. Automating the stereology method is an efficient way in obtaining quantitative data; however, validating the accuracy of this technique can also pose some challenges. In this research, a semi-automated algorithm to quantify microstructural features in aluminum HPDC was developed. Analysis was done near the casting surface where it exhibited fine microstructure. Optical and Secondary electron (SE) and backscatter electron (BSE) SEM images were taken to characterize the features in the casting. Image processing steps applied on SEM and optical micrographs included median and range filters, dilation, erosion, and a hole-closing function. Measurements were done on different image pixel resolutions that ranged from 3 to 35 pixel/μm. Pixel resolutions below 6 px/μm were too low for the algorithm to distinguish the phases from each other. At resolutions higher than 6 px/μm, the volume fraction of primary α-Al and the line intercept count curves plateaued. Within this range, comparable results were obtained validating the assumption that there is a range of image pixel resolution relative to the size of the casting features at which stereology measurements become independent of the image resolution. Volume fraction within this curve plateau was consistent with the manual measurements while the line intercept count was significantly higher using the computerized technique for all resolutions. This was attributed to the ragged edges of some primary α-Al; hence, the algorithm still needs some improvements. Further validation of the code using other castings or alloys with known phase amount and size may also be beneficial.

  16. Process to Continuously Melt, Refine and Cast High Quality Steel

    SciTech Connect

    2005-09-01

    The purpose of this project is to conduct research and development targeted at designing a revolutionary steelmaking process. This process will deliver high quality steel from scrap to the casting mold in one continuous process and will be safer, more productive, and less capital intensive to build and operate than conventional steelmaking. The new process will produce higher quality steel faster than traditional batch processes while consuming less energy and other resources.

  17. Interactive high-resolution isosurface ray casting on multicore processors.

    PubMed

    Wang, Qin; JaJa, Joseph

    2008-01-01

    We present a new method for the interactive rendering of isosurfaces using ray casting on multi-core processors. This method consists of a combination of an object-order traversal that coarsely identifies possible candidate 3D data blocks for each small set of contiguous pixels, and an isosurface ray casting strategy tailored for the resulting limited-size lists of candidate 3D data blocks. While static screen partitioning is widely used in the literature, our scheme performs dynamic allocation of groups of ray casting tasks to ensure almost equal loads among the different threads running on multi-cores while maintaining spatial locality. We also make careful use of memory management environment commonly present in multi-core processors. We test our system on a two-processor Clovertown platform, each consisting of a Quad-Core 1.86-GHz Intel Xeon Processor, for a number of widely different benchmarks. The detailed experimental results show that our system is efficient and scalable, and achieves high cache performance and excellent load balancing, resulting in an overall performance that is superior to any of the previous algorithms. In fact, we achieve an interactive isosurface rendering on a 1024(2) screen for all the datasets tested up to the maximum size of the main memory of our platform.

  18. Corrosion Resistance of Various High Chromium Alloys in Simulated Chemical Processing Nuclear Plant Waste Solutions

    SciTech Connect

    Anderson, P.A.; Agarwal, D.C.

    1997-12-31

    High chromium nickel alloys were tested at the Idaho Chemical Processing Plant (ICPP) to determine their corrosion performance in the high temperature aggressive chemical environments of liquid waste evaporators used in the chemical reprocessing of irradiated nuclear fuels. The results of these tests, which included a variety of base metal alloys I weld filler material combinations, are presented and discussed.

  19. High temperature reactivity of two chromium-containing alloys in impure helium

    NASA Astrophysics Data System (ADS)

    Cabet, C.; Chapovaloff, J.; Rouillard, F.; Girardin, G.; Kaczorowski, D.; Wolski, K.; Pijolat, M.

    2008-04-01

    Chromium-rich nickel base alloys 617 and 230 are promising candidate materials for very high temperature gas-cooled reactors (VHTR) but they must resist corrosion in the impure primary cooling helium over very long times. The impurities of the hot helium can promote the development of chromium-rich surface oxides that appear to protect the alloys against intensive corrosion processes. However above a critical temperature (typically in the range 1173-1273 K), chromium oxide is reduced by carbon from the alloy and the surface layer is not stable anymore. Depending on the gas composition, the unprotected material rapidly either gains or loses carbon with a dramatic impact on its mechanical properties. The deleterious reaction of chromia and carbon thus fixes an ultimate reactor operating temperature. Critical temperature measurements are presented for alloys 617 and 230 and the influence of carbon monoxide partial pressure in helium is discussed.

  20. High pressure die casting of Fe-based metallic glass

    NASA Astrophysics Data System (ADS)

    Ramasamy, Parthiban; Szabo, Attila; Borzel, Stefan; Eckert, Jürgen; Stoica, Mihai; Bárdos, András

    2016-10-01

    Soft ferromagnetic Fe-based bulk metallic glass key-shaped specimens with a maximum and minimum width of 25.4 and 5 mm, respectively, were successfully produced using a high pressure die casting (HPDC) method, The influence of die material, alloy temperature and flow rate on the microstructure, thermal stability and soft ferromagnetic properties has been studied. The results suggest that a steel die in which the molten metal flows at low rate and high temperature can be used to produce completely glassy samples. This can be attributed to the laminar filling of the mold and to a lower heat transfer coefficient, which avoids the skin effect in the steel mold. In addition, magnetic measurements reveal that the amorphous structure of the material is maintained throughout the key-shaped samples. Although it is difficult to control the flow and cooling rate of the molten metal in the corners of the key due to different cross sections, this can be overcome by proper tool geometry. The present results confirm that HPDC is a suitable method for the casting of Fe-based bulk glassy alloys even with complex geometries for a broad range of applications.

  1. High pressure die casting of Fe-based metallic glass

    PubMed Central

    Ramasamy, Parthiban; Szabo, Attila; Borzel, Stefan; Eckert, Jürgen; Stoica, Mihai; Bárdos, András

    2016-01-01

    Soft ferromagnetic Fe-based bulk metallic glass key-shaped specimens with a maximum and minimum width of 25.4 and 5 mm, respectively, were successfully produced using a high pressure die casting (HPDC) method, The influence of die material, alloy temperature and flow rate on the microstructure, thermal stability and soft ferromagnetic properties has been studied. The results suggest that a steel die in which the molten metal flows at low rate and high temperature can be used to produce completely glassy samples. This can be attributed to the laminar filling of the mold and to a lower heat transfer coefficient, which avoids the skin effect in the steel mold. In addition, magnetic measurements reveal that the amorphous structure of the material is maintained throughout the key-shaped samples. Although it is difficult to control the flow and cooling rate of the molten metal in the corners of the key due to different cross sections, this can be overcome by proper tool geometry. The present results confirm that HPDC is a suitable method for the casting of Fe-based bulk glassy alloys even with complex geometries for a broad range of applications. PMID:27725780

  2. Chromium (D-phenylalanine)3 alleviates high fat-induced insulin resistance and lipid abnormalities.

    PubMed

    Kandadi, Machender Reddy; Unnikrishnan, M K; Warrier, Ajaya Kumar Sankara; Du, Min; Ren, Jun; Sreejayan, Nair

    2011-01-01

    High-fat diet has been implicated as a major cause of insulin resistance and dyslipidemia. The objective of this study was to evaluate the impact of dietary-supplementation of chromium (D-phenylalanine)(3) [Cr(D-Phe)(3)] on glucose and insulin tolerance in high-fat diet fed mice. C57BL/6-mice were randomly assigned to orally receive vehicle or Cr(D-Phe)(3) (45 μg of elemental chromium/kg/day) for 8-weeks. High-fat-fed mice exhibited impaired whole-body-glucose and -insulin tolerance and elevated serum triglyceride levels compared to normal chow-fed mice. Insulin-stimulated glucose up-take in the gastrocnemius muscles, assessed as 2-[(3)H-deoxyglucose] incorporation was markedly diminished in high-fat fed mice compared to control mice. Treatment with chromium reconciled the high-fat diet-induced alterations in carbohydrate and lipid metabolism. Treatment of cultured, differentiated myotubes with palmitic acid evoked insulin resistance as evidenced by lower levels of insulin-stimulated Akt-phosphorylation, elevated JNK-phosphorylation, (assessed by Western blotting), attenuation of phosphoinositol-3-kinase activity (determined in the insulin-receptor substrate-1-immunoprecipitates by measuring the extent of phosphorylation of phosphatidylinositol by γ-(32)P-ATP), and impairment in cellular glucose up-take, all of which were inhibited by Cr(d-Phe)(3). These results suggest a beneficial effect of chromium-supplementation in insulin resistant conditions. It is likely that these effects of chromium may be mediated by augmenting downstream insulin signaling.

  3. Palladium-chromium static strain gages for high temperatures

    NASA Astrophysics Data System (ADS)

    Lei, Jih-Fen

    1992-09-01

    An electrical resistance strain gage that can provide accurate static strain measurement to a temperature of 1500 F or above is being developed both in fine wire and thin film forms. The gage is designed to be temperature compensated on any substrate material. It has a dual element: the gage element is a special alloy, palladium-13wt percent chromium (PdCr), and the compensator element is platinum (Pt). Earlier results of a PdCr based wire gage indicated that the apparent strain of this gage can be minimized and the repeatability of the apparent strain can be improved by prestabilizing the gage on the substrate for a long period of time. However, this kind of prestabilization is not practical in many applications and therefore the development of a wire gage which is prestabilized before installation on the substrate is desirable. This paper will present our recent progress in the development of a prestabilized wire gage which can provide meaningful strain data for the first thermal cycle. A weldable PdCr gage is also being developed for field testing where conventional flame-spraying installation can not be applied. This weldable gage is narrower than a previously reported gage, thereby allowing the gage to be more resistant to buckling under compressive loads. Some preliminary results of a prestabilized wire gage flame-sprayed directly on IN100, an engine material, and a weldable gage spot-welded on IN100 and SCS-6/(beta)21-S Titanium Matrix Composite (TMC), a National Aero-Space Plane (NASP) structure material, will be reported. Progress on the development of a weldable thin film gage will also be addressed. The measurement technique and procedures and the lead wire effect will be discussed.

  4. Palladium-chromium static strain gages for high temperatures

    NASA Technical Reports Server (NTRS)

    Lei, Jih-Fen

    1992-01-01

    An electrical resistance strain gage that can provide accurate static strain measurement to a temperature of 1500 F or above is being developed both in fine wire and thin film forms. The gage is designed to be temperature compensated on any substrate material. It has a dual element: the gage element is a special alloy, palladium-13wt percent chromium (PdCr), and the compensator element is platinum (Pt). Earlier results of a PdCr based wire gage indicated that the apparent strain of this gage can be minimized and the repeatability of the apparent strain can be improved by prestabilizing the gage on the substrate for a long period of time. However, this kind of prestabilization is not practical in many applications and therefore the development of a wire gage which is prestabilized before installation on the substrate is desirable. This paper will present our recent progress in the development of a prestabilized wire gage which can provide meaningful strain data for the first thermal cycle. A weldable PdCr gage is also being developed for field testing where conventional flame-spraying installation can not be applied. This weldable gage is narrower than a previously reported gage, thereby allowing the gage to be more resistant to buckling under compressive loads. Some preliminary results of a prestabilized wire gage flame-sprayed directly on IN100, an engine material, and a weldable gage spot-welded on IN100 and SCS-6/(beta)21-S Titanium Matrix Composite (TMC), a National Aero-Space Plane (NASP) structure material, will be reported. Progress on the development of a weldable thin film gage will also be addressed. The measurement technique and procedures and the lead wire effect will be discussed.

  5. Twin-belt continuous caster with containment and cooling of the exiting cast product for enabling high-speed casting of molten-center product

    DOEpatents

    Dykes, Charles D.; Daniel, Sabah S.; Wood, J. F. Barry

    1990-02-20

    In continuously casting molten metal into cast product by a twin-belt machine, it is desirable to achieve dramatic increases in speed (linear feet per minute) at which cast product exits the machine, particularly in installations where steel cast product is intended to feed a downstream regular rolling mill (as distinct from a planetary mill) operating in tandem with the twin-belt caster. Such high-speed casting produces product with a relatively thin shell and molten interior, and the shell tends to bulge outwardly due to metallostatic head pressure of the molten center. A number of cooperative features enable high-speed, twin-belt casting: (1) Each casting belt is slidably supported adjacent to the caster exit pulley for bulge control and enhanced cooling of cast product. (2) Lateral skew steering of each belt provides an effective increase in moving mold length plus a continuity of heat transfer not obtained with prior art belt steering apparatus. (3) The exiting slab is contained and supported downstream from the casting machine to prevent bulging of the shell of the cast product, and (4) spray cooling is incorporated in the exit containment apparatus for secondary cooling of cast product.

  6. High solids loading for water-based tape casting

    NASA Astrophysics Data System (ADS)

    Suwannasiri, Thitima

    Tape Casting is a low cost process for making large-area, thin, flat ceramics, which traditionally utilizes organic solvents to allow fast drying.sp{1-4} However, some of the volatile organic compounds (VOC), such as toluene, methylethyl ketone (MEK), and cyclohexanone, are hazardous air pollutants, and their emissions need to be regulated. Therefore, using water as a solvent is desirable to avoid the need of trapping VOCs. Although water is of low cost, nonflammable and safe to the environment, its heat of vaporization is high, 540 kca/g, compared to that of toluene, 74 kca/g.sp7 This makes the drying slow when water is used. The use of water in a tape casting formulation has previously been practical just for applications which require very thin tape, 100-200 mum. A high solids loading of above 50 vol% is an alternative approach to obtain sufficiently rapid drying for a thicker tape (up to 0.8 mm) since the water content is originally minimized. In order to obtain a high solids loading, the dispersants and binder systems were carefully tailored during the present research project. Low molecular weight polyelectrolytes, such as polyacrylic acid PAA (M.W. 1800) and citric acid, were found to be effective for high solids loading of Alsb2Osb3 (A-16SG), for which the electrosteric stabilization played an important role to the stability of the suspension. The viscosity and flow behavior of the suspension strongly depended on pH and the amount of polyelectrolyte, which could be related to the configuration of the polyelectrolyte molecules on the powder surface. The high solids loading of 64.5 vol% could be obtained for the fine A-16SG powder which had a surface area of 9.3 msp2/g. For the coarser powder, A-152SG, the dilatancy was a major problem that obstructed a further rise in solids loading. The dilatancy could be minimized by modifying the size distribution with A-152SG plus A-16SG and using a proper pH and amount of dispersants. An extremely high solids loading of

  7. Adipose tissue chromium and vanadium disbalance in high-fat fed Wistar rats.

    PubMed

    Tinkov, Alexey A; Popova, Elizaveta V; Polyakova, Valentina S; Kwan, Olga V; Skalny, Anatoly V; Nikonorov, Alexandr A

    2015-01-01

    The primary objective of the current study is to investigate the relationship between adipose tissue chromium and vanadium content and adipose tissue dysfunction in a model of diet-induced obesity. A total of 26 female Wistar rats were fed either standard or high-fat diet (31.6% of fat from total caloric content) for 3 months. High-fat-feeding resulted in 21 and 33% decrease in adipose tissue chromium and vanadium content, respectively. No change was seen in hair chromium or vanadium levels. Statistical analysis revealed a significant inverse correlation of adipose tissue Cr and V with animal morphometric parameters and adipocyte size. Significant inverse dependence was observed between adipose tissue Cr and V and serum leptin and proinflammatory cytokines' levels. At the same time, adipose tissue Cr and V levels were characterized by positive correlation between serum adiponectin and adiponectin/leptin ratio. Adipose tissue Cr and V were inversely correlated (p<0.05) with insulin and homeostatic model assessment insulin resistance index (HOMA-IR) levels. Cr and V concentrations were not correlated with serum glucose in either high-fat fed or control rats; however, both serum glucose and HOMA-IR levels were significantly higher in high-fat fed, compared to control, rats. The results allow to hypothesize that impairment of adipose tissue Cr and V content plays a certain role in the development of adipose tissue endocrine dysfunction in obesity.

  8. ToxCast Workflow: High-throughput screening assay data processing, analysis and management (SOT)

    EPA Science Inventory

    US EPA’s ToxCast program is generating data in high-throughput screening (HTS) and high-content screening (HCS) assays for thousands of environmental chemicals, for use in developing predictive toxicity models. Currently the ToxCast screening program includes over 1800 unique c...

  9. The Childhood Asperger Syndrome Test (CAST): Test-Retest Reliability in a High Scoring Sample

    ERIC Educational Resources Information Center

    Allison, Carrie; Williams, Jo; Scott, Fiona; Stott, Carol; Bolton, Patrick; Baron-Cohen, Simon; Brayne, Carol

    2007-01-01

    The Childhood Asperger Syndrome Test (CAST) is a 37-item parental self-completion questionnaire designed to screen for high-functioning autism spectrum conditions in epidemiological research. The CAST has previously demonstrated good accuracy for use as a screening test, with high sensitivity in studies with primary school aged children in…

  10. High-Throughput/High-Content Screening Assays with Engineered Nanomaterials in ToxCast

    EPA Science Inventory

    High-throughput and high-content screens are attractive approaches for prioritizing nanomaterial hazards and informing targeted testing due to the impracticality of using traditional toxicological testing on the large numbers and varieties of nanomaterials. The ToxCast program a...

  11. Commercialization of NASA's High Strength Cast Aluminum Alloy for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2003-01-01

    In this paper, the commercialization of a new high strength cast aluminum alloy, invented by NASA-Marshall Space Flight Center, for high temperature applications will be presented. Originally developed to meet U.S. automotive legislation requiring low- exhaust emission, the novel NASA aluminum alloy offers dramatic improvement in tensile and fatigue strengths at elevated temperatures (450 F-750 F), which can lead to reducing part weight and cost as well as improving performance for automotive engine applications. It is an ideal low cost material for cast components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. NASA alloy also offers greater wear resistance, dimensional stability, and lower thermal expansion compared to conventional aluminum alloys, and the new alloy can be produced economically from sand, permanent mold and investment casting. Since 2001, this technology was licensed to several companies for automotive and marine internal combustion engines applications.

  12. High strength alumina produced by direct coagulation casting

    SciTech Connect

    Baader, F.H.; Will, J.; Tieche, D.

    1995-09-01

    Direct Coagulation Casting is a new colloidal forming technique. Double layer stabilized, concentrated alumina suspensions are solidified by shifting the suspensions pH from 4 towards the isoelectric point at 9 using the in situ enzyme-catalyzed decomposition of urea. This reaction minimizes the repulsive forces between the suspended particles. The remaining, attractive Van der Waals forces form a stiff particle network. Suspensions with low viscosities (0.3 Pa*s, 59 vol%) were prepared at pH 4. Deagglomeration of the suspensions by ball milling reduced the agglomerate size below 5 pm. The coagulation kinetics could be influenced either by the urease concentration or by the suspension temperature. Process variables were established, providing long idle times, which allowed additional filtration and degassing steps. Coagulation was followed by drying and sintering, whereby densities of more than 3.97 g/cm{sup 3}, a 4-point bending strength of 685 MPa (HIPed) and a high reliablility (m = 40) for high purity alumina were achieved. DCC has the potential to improve the reliability of alumina components of complex shape, as well as to avoid expensive molding.

  13. Predictive Model of Rat Reproductive Toxicity from ToxCast High Throughput Screening

    EPA Science Inventory

    The EPA ToxCast research program uses high throughput screening for bioactivity profiling and predicting the toxicity of large numbers of chemicals. ToxCast Phase‐I tested 309 well‐characterized chemicals in over 500 assays for a wide range of molecular targets and cellular respo...

  14. Low Cost Al-Si Casting Alloy As In-Situ Composite for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2000-01-01

    A new aluminum-silicon (Al-Si) alloy has been successfully developed at NASA- Marshall Space Flight Center (MSFC) that has significant improvement in tensile and fatigue strength at elevated temperatures (500 F-700 F). The alloy offers a number of benefits such as light weight, high hardness, low thermal expansion and high surface wear resistance. In hypereutectic form, this alloy is considered as an in-situ Al-Si composite with tensile strength of about 90% higher than the auto industry 390 alloy at 600 F. This composite is very economically produced by using either conventional permanent steel molds or die casting. The projected material cost is less than $0.90 per pound, and automotive components such as pistons can be cast for high production rate using conventional casting techniques with a low and fully accounted cost. Key Words: Metal matrix composites, In-situ composite, aluminum-silicon alloy, hypereutectic alloy, permanent mold casting, die casting.

  15. Two-phase chromium-niobium alloys exhibiting improved mechanical properties at high temperatures

    DOEpatents

    Liu, C.T.; Takeyama, Masao.

    1994-02-01

    The specification discloses chromium-niobium alloys which exhibit improved mechanical properties at high temperatures in the range of 1250 C and improved room temperature ductility. The alloys contain a Cr[sub 2]Nb-rich intermetallic phase and a Cr-rich phase with an overall niobium concentration in the range of from about 5 to about 18 at. %. The high temperature strength is substantially greater than that of state of the art nickel-based superalloys for enhanced high temperature service. Further improvements in the properties of the compositions are obtained by alloying with rhenium and aluminum; and additional rare-earth and other elements. 14 figures.

  16. Two-phase chromium-niobium alloys exhibiting improved mechanical properties at high temperatures

    DOEpatents

    Liu, Chain T.; Takeyama, Masao

    1994-01-01

    The specification discloses chromium-niobium alloys which exhibit improved mechanical properties at high temperatures in the range of 1250.degree. C. and improved room temperature ductility. The alloys contain a Cr.sub.2 Nb-rich intermetallic phase and a Cr-rich phase with an overall niobium concentration in the range of from about 5 to about 18 at. %. The high temperature strength is substantially greater than that of state of the art nickel-based superalloys for enhanced high temperature service. Further improvements in the properties of the compositions are obtained by alloying with rhenium and aluminum; and additional rare-earth and other elements.

  17. Oxidation of Palladium-Chromium Alloys for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Piltch, Nancy D.; Jih-Fen, Lei; Zeller, Mary V.

    1994-01-01

    An alloy consisting of Pd with 13 wt % Cr is a promising material for high temperature applications. High temperature performance is degraded by the oxidation of the material, which is more severe in the fine wires and thin films used for sensor applications than in the bulk. The present study was undertaken to improve our understanding of the physical and chemical changes occurring at these temperatures and to identify approaches to limit oxidation of the alloy. The alloy was studied in both ribbon and wire forms. Ribbon samples were chosen to examine the role of grain boundaries in the oxidation process because of the convenience of handling for the oxidation studies. Wire samples 25 microns in diameter which are used in resistance strain gages were studied to correlate chemical properties with observed electrical, physical, and structural properties. Overcoating the material with a metallic Cr film did prevent the segregation of Pd to the surface; however, it did not eliminate the oxidation of the alloy.

  18. Influence of Annealing Heat Treatment and Cr, Mg, and Ti Alloying on the Mechanical Properties of High-Silicon Cast Iron

    NASA Astrophysics Data System (ADS)

    Castro, D. B. V.; Rossino, L. S.; Malafaia, A. M. S.; Angeloni, M.; Maluf, O.

    2011-10-01

    The influence of annealing on the mechanical properties of high-silicon cast iron for three alloys with distinct chromium levels was investigated. Each alloy was melted either with or without the addition of Ti and Mg. These changes in the chemical composition and heat treatment aimed to improve the material's mechanical properties by inhibiting the formation of large columnar crystals, netlike laminae, precipitation of coarse packs of graphite, changing the length and morphology of graphite, and rounding the extremities of the flakes to minimize the stress concentration. For alloys with 0.07 wt.% Cr, the annealing reduced the impact resistance and tensile strength due to an enhanced precipitation of refined carbides and the formation of interdendritic complex nets. Annealing the alloys containing Ti and Mg led to a decrease in the mechanical strength and an increase in the toughness. Alloys containing approximately 2 wt.% Cr achieved better mechanical properties as compared to the original alloy. However, with the addition of Ti and Mg to alloys containing 2% Cr, the chromium carbide formation was inhibited, impairing the mechanical properties. In the third alloy, with 3.5 wt.% of Cr additions, the mechanical strength improved. The annealing promoted a decrease in both hardness and amount of iron and silicon complex carbides. However, it led to a chromium carbide formation, which influenced the mechanical characteristics of the matrix of the studied material.

  19. Removal of High Concentration Chromium by a Foam-separating Technique Using Casein Proteins as a Foaming Reagent

    NASA Astrophysics Data System (ADS)

    Sugimoto, Futoshi

    Foam separation of high concentration chromium in leather tanning wastewater was investigated using casein protein as a foaming reagent5mL of5w/v% ammonium acetate buffer was added to the sample chromium water. After adjusting the pH to 9.0,4g/L concentrations of casein and gelatin solution were added to recovery the coagulating flocs of chromium resulting foam separation. The sample water containing chromium flocs was incased in reactor, then mixed with distilled water and 1mL of ethanol to sum 200mL total. The foam separation was performed at time intervals of 3min with an air flow rate of 300mL/min. With casein reagent, the removal rate of chromium was not influenced by the presence of NaCl, however, the rate decreased tendency using with the use of gelatin. The proposed method, utilizing 4g/L of casein solution with water, was not influenced by the presence of calcium (<34mM), magnesium (<1mM), carbonate (<0.5mM), bicarbonate (<1.2mM) nor sulfate (<350mM) ions, and is ideal for foam separation in chromium concentrations of about 100mgCr/L.

  20. Detonation Initiation of Heterogeneous Melt-Cast High Explosives

    NASA Astrophysics Data System (ADS)

    Chuzeville, Vincent; Baudin, Gerard; Lefrancois, Alexandre; Boulanger, Remi; Catoire, Laurent

    2015-06-01

    The melt-cast explosives' shock initiation mechanisms are less investigated than pressed and cast-cured ones. If the existence of hot-spots is widely recognized, their formation mechanism is not yet established. We study here two melt-cast explosives, NTO-TNT 60:40 and RDX-TNT 60:40 in order to establish a relation between the microstructure and the reaction rate using a two-phase model based on a ZND approach. Such a model requires the reaction rate, the equations of state of the unreacted phase and of the detonation products and an interaction model between the two phases to describe the reaction zone thermodynamics. The reaction rate law can be written in a factorized form including the number of initiation sites, the explosive's deflagration velocity around hot spots and a function depending on gas volume fraction produced by the deflagration front propagation. The deflagration velocity mainly depends on pressure and is determined from pop-plot tests using the hypothesis of the single curve build-up. This hypothesis has been verified for our two melt-cast explosives. The function depending on gas volume fraction is deduced from microstructural observations and from an analogy with the solid nucleation and growth theory. It has been established for deflagration fronts growing from grain's surface and a given initial grain size distribution. The model requires only a few parameters, calibrated thanks to an inversion method. A good agreement is obtained between experiments and numerical simulations.

  1. High temperature erosion and fatigue resistance of a detonation gun chromium carbide coating for steam turbines

    SciTech Connect

    Quets, J.M.; Walsh, P.N.; Srinivasan, V.; Tucker, R.C. Jr.

    1994-12-31

    Chromium carbide based detonation gun coatings have been shown to be capable of protecting steam turbine components from particle erosion. To be usable, however, erosion resistant coatings must not degrade the fatigue characteristics of the coated components. Recent studies of the fatigue properties of a detonation gun coated martensitic substrate at 538 C (1,000 F) will be presented with an emphasis on its long term performance. This study will show the retention of acceptable fatigue performance of coated substrates into the high cycle regime, and will include a discussion on the mechanism of fatigue.

  2. Thermo-mechanical phenomena in high speed continuous casting processes

    NASA Astrophysics Data System (ADS)

    Park, Joong Kil

    Thermo-mechanical phenomena during continuous thin slab casting have been studied with the objectives of understanding the mechanism of mold crack formation, and the effect of mold design upon the mechanical behavior of the stand. To achieve these goals, several finite element models have been developed in conjunction with a series of industrial plant trials. First, an investigation of mold crack formation in thin slab casting was undertaken to elucidate the mechanism by which cracks develop and to evaluate possible solutions to the problem. Three-dimensional finite-element thermal-stress models were developed to predict temperature, distortion, and residual stress in thin-slab casting molds, comparing funnel-shaped to parallel molds. Mold wall temperatures were obtained from POSCO in Korea and analyzed to determine the corresponding heat-flux profiles in thin-slab molds. This data was utilized in an elastic-visco-plastic analysis to investigate the deformation of the molds in service for the two different mold shapes. The results of a metallurgical investigation of mold samples containing cracks were used together with the results of the mathematical models, to determine mechanisms and to suggest solutions for the formation of mold cracks. Large cyclic inelastic strains were found in the funnel transition region just below the meniscus, due to the slightly higher temperature at that location. The cracks appear to have propagated by thermal fatigue caused by major level fluctuations. Next, two-dimensional thermo-elastic-visco-plastic analysis was performed for a horizontal slice of the solidifying strand, which moves vertically down the mold during casting. The model calculates the temperature distributions, the stresses and the strains in the solidifying shell, and the air gap between the casting mold and the solidifying strand. Model predictions were verified with an analytical solution and plant trials that were carried out during billet casting at POSCO. The

  3. Application of High-Temperature Mold Materials to Die Cast Copper Motor Rotor for Improved Efficiency

    SciTech Connect

    John G. Cowie; Edwin F. Brush, Jr.; Dale T. Peters; Stephen P. Midson; Darryl J. Van Son

    2003-05-01

    The objective of the study, Application of High-Temperature Mold Materials to Die Cast Copper Motor Rotor for Improved Efficiency, was to support the Copper Development Association (CDA) in its effort to design, fabricate and demonstrate mold technologies designed to withstand the copper motor rotor die casting environment for an economically acceptable life. The anticipated result from the compiled data and tests were to: (1) identify materials suitable for die casting copper, (2) fabricate motor rotor molds and (3) supply copper rotor motors for testing in actual compressor systems. Compressor manufacturers can apply the results to assess the technical and economical viability of copper rotor motors.

  4. LandCast 2030 High-Resolution Population Projection

    SciTech Connect

    2014-01-01

    The LandCast 2030 data set is an empirically-informed spatial distribution of projected population of the contiguous U.S. for 2030 compiled on a 30" x 30" latitute/longitude grid. Population projections of county level numbers were developed using a modified version of the U.S. Census's projection methodology - with the U.S. Census's official projection as the benchmark. Projected census counts were apportioned to each grid cell based on locally adaptive likelihood coefficients, which are based on land cover, slope, road proximity, distances to larger cities, a moving average of current population, and other data sets. The LandCast 2030 data set was developed as part of Oak Ridge National Laboratory (ORNL) Global Population Project for estimating ambient populations at risk.

  5. LandCast 2050 High-Resolution Population Projection

    SciTech Connect

    2014-01-01

    The LandCast 2050 data set is an empirically-informed spatial distribution of projected population of the contiguous U.S. for 2050 compiled on a 30" x 30" latitude/longitude grid. Population projections of county level numbers were developed using a modified version of the U.S. Census's projection methodology - with the U.S. Census's official projection as the benchmark. Projected census counts were apportioned to each grid cell based on locally adaptive likelihood coefficients, which are based on land cover, slope, road proximity, distances to larger cities, a moving average of current population, and other data sets. The LandCast data set was developed as part of Oak Ridge National Laboratory (ORNL) Global Population Project for estimating ambient populations at risk.

  6. LandCast 2030 High-Resolution Population Projection

    2014-01-01

    The LandCast 2030 data set is an empirically-informed spatial distribution of projected population of the contiguous U.S. for 2030 compiled on a 30" x 30" latitute/longitude grid. Population projections of county level numbers were developed using a modified version of the U.S. Census's projection methodology - with the U.S. Census's official projection as the benchmark. Projected census counts were apportioned to each grid cell based on locally adaptive likelihood coefficients, which are based on landmore » cover, slope, road proximity, distances to larger cities, a moving average of current population, and other data sets. The LandCast 2030 data set was developed as part of Oak Ridge National Laboratory (ORNL) Global Population Project for estimating ambient populations at risk.« less

  7. LandCast 2050 High-Resolution Population Projection

    2014-01-01

    The LandCast 2050 data set is an empirically-informed spatial distribution of projected population of the contiguous U.S. for 2050 compiled on a 30" x 30" latitude/longitude grid. Population projections of county level numbers were developed using a modified version of the U.S. Census's projection methodology - with the U.S. Census's official projection as the benchmark. Projected census counts were apportioned to each grid cell based on locally adaptive likelihood coefficients, which are based on landmore » cover, slope, road proximity, distances to larger cities, a moving average of current population, and other data sets. The LandCast data set was developed as part of Oak Ridge National Laboratory (ORNL) Global Population Project for estimating ambient populations at risk.« less

  8. Chromium at high pressures: Weak coupling and strong fluctuations in an itinerant antiferromagnet

    NASA Astrophysics Data System (ADS)

    Jaramillo, R.; Feng, Yejun; Lang, J. C.; Islam, Z.; Srajer, G.; Rønnow, H. M.; Littlewood, P. B.; Rosenbaum, T. F.

    2008-05-01

    The spin- and charge-density-wave order parameters of the itinerant antiferromagnet chromium are directly measured with nonresonant x-ray diffraction as the system is driven toward its quantum critical point with high pressure using a diamond anvil cell. The exponential decrease of the spin and charge diffraction intensities with pressure confirms the harmonic scaling of spin and charge, while the evolution of the incommensurate ordering vector provides important insight into the difference between pressure and chemical doping as means of driving quantum phase transitions. Measurement of the charge density wave over more than two orders of magnitude of diffraction intensity provides the clearest demonstration to date of a weakly coupled BCS-type ground state. Evidence for the coexistence of this weakly coupled ground state with high-energy excitations and pseudogap formation above the ordering temperature in chromium, the charge-ordered perovskite manganites, and the blue bronzes, among other such systems, raises fundamental questions about the distinctions between weak and strong coupling.

  9. Preparation, heat treatment, and mechanical properties of the uranium-5 weight percent chromium eutectic alloy

    SciTech Connect

    Townsend, A. B.

    1980-10-01

    The eutectic alloy of uranium-5 wt % chromium (U-5Cr) was prepared from high-purity materials and cast into 1-in.-thick ingots. This material was given several simple heat treatments, the mechanical properties of these heat-treated samples were determined; and the microstructure was examined. Some data on the melting point and transformation temperatures were obtained.

  10. Highly sensitive detection of chromium (III) ions by resonance Rayleigh scattering enhanced by gold nanoparticles

    NASA Astrophysics Data System (ADS)

    Chen, Min; Cai, Huai-Hong; Yang, Fen; Lin, Dewen; Yang, Pei-Hui; Cai, Jiye

    2014-01-01

    Simple and sensitive determination of chromium (III) ions (Cr3+) has potential applications for detecting trace contamination in environment. Here, the assay is based on the enhancement of resonance Rayleigh scattering (RRS) by Cr3+-induced aggregation of citrate-capped gold nanoparticles (AuNPs). Transmission electron microscopy (TEM) and UV-vis absorption spectroscopy were employed to characterize the nanostructures and spectroscopic properties of the Cr3+-AuNP system. The experiment conditions, such as reaction time, pH value, salt concentration and interfering ions, were investigated. The combination of signal amplification of Cr3+-citrate chelation with high sensitivity of RRS technique allow a selective assay of Cr3+ ions with a detection limit of up to 1.0 pM. The overall assay can be carried out at room temperature within only twenty minutes, making it suitable for high-throughput routine applications in environment and food samples.

  11. Autowave process of the localized plastic deformation of high-chromium steel saturated with hydrogen

    NASA Astrophysics Data System (ADS)

    Bochkareva, A. V.; Barannikova, S. A.; Li, Yu V.; Lunev, A. G.; Zuev, L. B.

    2016-06-01

    The deformation behavior of high-chromium stainless steel of sorbitic structure upon high-temperature tempering and of electrically saturated with hydrogen in the electrochemical cell during 12 hours is investigated. The stress-strain curves for each state were obtained. From the stress-strain curves, one can conclude that hydrogen markedly reduces the elongation to the fracture of specimen. Using double-exposed speckle photography method it was found that the plastic flow of the material is of a localized character. The pattern distribution of localized plastic flow domains at the linear hardening stage was investigated. Comparative study of autowave parameters was carried out for the tempered steel as well as the electrically saturated with hydrogen steel.

  12. SENSITIVITY OF HANFORD IMMOBILIZED HIGH LEVEL WASTE (IHLW) GLASS MASS TO CHROMIUM & ALUMINUM PARTITIONING ASSUMPTIONS

    SciTech Connect

    CERTA, P.J.

    2004-06-07

    The strategy for the treatment of the Hanford Site tank wastes involves water and caustic washing of the tank waste sludges to reduce sludge mass and the corresponding mass of high-level waste (HLW) glass that will be generated by the Waste Treatment and Immobilization Plant (WTP). During fiscal year (FY) 2003 CH2M HILL Hanford Group, Inc. (CH2M HILL) developed revised water wash and caustic leach factors for chromium (RPP-10222) and aluminum (RPP-11079) to estimate the waste treatment behavior of the tank waste compositions. Subsequently, the U.S. Department of Energy, Office of River Protection (ORP) requested that CH2M HILL evaluate the potential impacts to the HLW glass mass due to these revised water wash and caustic leach factors. ORP plans to use the results of this study in conjunction with separate information regarding the process impacts of implementing oxidative leaching at the WTP to determine whether oxidative leaching is adequate to mitigate potential increases in HLW glass production or whether additional strategies are required. The purpose of this sensitivity study of immobilized HLW glass mass to chromium and aluminum partitioning assumptions was to: (1) Identify the impacts of the revised water wash and caustic leach factors for chromium and aluminum on the mass of HLW glass. (2) Understand the effect of oxidative leaching on the mass of HLW glass. (3) Identify the major influences for HLW glass mass and waste blending. (4) Characterize the degree of pretreatment (water washing, caustic leaching, and oxidative leaching) assumed for different source tanks. (5) Identify candidate tanks for opportunistic sampling and testing to confirm the inventory and better understand the behavior of chromium during retrieval, staging, and subsequent processing. The study concluded that: (1) Application of the revised chromium and aluminum wash and leach factors will increase the HLW glass mass by about 60 to 100 percent (using the relaxed glass properties model

  13. Heat and corrosion resistant cast CF8C stainless steel with improved high temperature strength and ductility

    DOEpatents

    Maziasz, Philip J.; McGreevy, Tim; Pollard, Michael James; Siebenaler, Chad W.; Swindeman, Robert W.

    2010-08-17

    A CF8C type stainless steel alloy and articles formed therefrom containing about 18.0 weight percent to about 22.0 weight percent chromium and 11.0 weight percent to about 14.0 weight percent nickel; from about 0.05 weight percent to about 0.15 weight percent carbon; from about 2.0 weight percent to about 10.0 weight percent manganese; and from about 0.3 weight percent to about 1.5 weight percent niobium. The present alloys further include less than 0.15 weight percent sulfur which provides high temperature strength both in the matrix and at the grain boundaries without reducing ductility due to cracking along boundaries with continuous or nearly-continuous carbides. The disclosed alloys also have increased nitrogen solubility thereby enhancing strength at all temperatures because nitride precipitates or nitrogen porosity during casting are not observed. The solubility of nitrogen is dramatically enhanced by the presence of manganese, which also retains or improves the solubility of carbon thereby providing additional solid solution strengthening due to the presence of manganese and nitrogen, and combined carbon.

  14. Heat and corrosion resistant cast CF8C stainless steel with improved high temperature strength and ductility

    DOEpatents

    Maziasz, Philip J.; McGreevy, Tim; Pollard, Michael James; Siebenaler, Chad W.; Swindeman, Robert W.

    2006-12-26

    A CF8C type stainless steel alloy and articles formed therefrom containing about 18.0 weight percent to about 22.0 weight percent chromium and 11.0 weight percent to about 14.0 weight percent nickel; from about 0.05 weight percent to about 0.15 weight percent carbon; from about 2.0 weight percent to about 10.0 weight percent manganese; and from about 0.3 weight percent to about 1.5 weight percent niobium. The present alloys further include less than 0.15 weight percent sulfur which provides high temperature strength both in the matrix and at the grain boundaries without reducing ductility due to cracking along boundaries with continuous or nearly-continuous carbides. The disclosed alloys also have increased nitrogen solubility thereby enhancing strength at all temperatures because nitride precipitates or nitrogen porosity during casting are not observed. The solubility of nitrogen is dramatically enhanced by the presence of manganese, which also retains or improves the solubility of carbon thereby providing additional solid solution strengthening due to the presence of manganese and nitrogen, and combined carbon.

  15. Synthesis and equation of state of high pressure phase of chromium-bearing spinel

    NASA Astrophysics Data System (ADS)

    Shieh, S. R.; Khan, T.; Prescher, C.; Prakapenka, V.; MI, Z.

    2015-12-01

    Chromium-bearing spinel (Mg,Fe)Cr2O4 can be found in the Earth's crust, upper mantle, and even in meteorites. Mantle derived chromium-bearing spinel suggests that its high pressure phase may be existing at deep mantle but however its high pressure elastic property is not well understood yet. In situ synchrotron X-ray diffraction studies of magnesiochromite and chromite using the laser-heated diamond anvil cell were performed at GSECARS, Advanced Photon Source, to explore their high pressure phases and elastic property. Our results on magnesiochromite showed dissociation of MgCr2O4 to Cr2O3+MgO at ~15 GPa and to modified Ludwigite (mLd)-type Mg2Cr2O5+Cr2O3 below and above ~1500 K, respectively. At above 20 GPa, only a single phase CaTi2O4-type structure of MgCr2O4 was observed at 1400-2000 K. Pressure-volume data of CaTi2O4 type structure of MgCr2O4 fitted to Birch-Murnaghan equation of state yield zero-pressure volume (V0) = 264.4(8) Å3, bulk modulus (K0) = 185.4(4) GPa, and pressure derivative (K0') = 4; and mLd-type Mg2Cr2O5 yields: V0 = 338.9(8) Å3, K0 = 186.5(6) GPa, K0' = 4. For CaTi2O4 type structure of natural chromite, our fitted P-V data show V0 = 261(1) Å3, K0 = 175.4(2) GPa, and K0' = 4.

  16. Structure of chromium-nickel steel 14Kh17N2 after high-temperature tempering

    SciTech Connect

    Psarev, V.I.; Kulikov, A.F.

    1995-11-01

    The structure of steel 14Kh17N2 after quenching exhibits {alpha}-phase (ferrite alloyed with chromium and nickel), which causes the formation of streaks, filaments, and other defects in the metal during rolling and hot pressure treatment. The properties of the microstructure of this steel can be judged by the state of the carbide phase segregating on phase interfaces and inside grains. A complex analysis of the changes in the state of the carbide phase M{sub 23}C{sub 6} in the process of high-temperature tempering of steel 14Kh17N2 (for example, at 700{degrees}C) is of practical interest. The results of this analysis make it possible to make recommendations on improvement of the properties of this steel and to refine the optimum chemical and phase compositions.

  17. Study of Chromium-Frit-Type Coatings for High-Temperature Protection of Molybdenum

    NASA Technical Reports Server (NTRS)

    Moore, D G; Bolz, L H; Pitts, J W; Harrison, W N

    1951-01-01

    The achievement of more compact and efficient power plants for aircraft is dependent, among other factors, on the perfection of heat-resisting materials that are superior to those in current use. Molybdenum is one of the high-melting metals (melting point, 4750 F). It is fairly abundant and also can be worked into many of the shapes required in modern power plants. To permit its widespread use at elevated temperatures, however, some means must first be found to prevent its rapid oxidation. The application of a protective coating is one method that might be used to achieve this goal. In the present work, a number of chromium-frit-type coatings were studied. These were bonded to molybdenum specimens by firing in controlled atmospheres to temperatures in the range of 2400 to 2700 F.

  18. Development of low-temperature high-strength integral steel castings for offshore construction by casting process engineering

    NASA Astrophysics Data System (ADS)

    Lim, Sang-Sub; Mun, Jae-Chul; Kim, Tae-Won; Kang, Chung-Gil

    2014-12-01

    In casting steels for offshore construction, manufacturing integral casted structures to prevent fatigue cracks in the stress raisers is superior to using welded structures. Here, mold design and casting analysis were conducted for integral casting steel. The laminar flow of molten metal was analyzed and distributions of hot spots and porosities were studied. A prototype was subsequently produced, and air vents were designed to improve the surface defects caused by the release of gas. A radiographic test revealed no internal defects inside the casted steel. Evaluating the chemical and mechanical properties of specimens sampled from the product revealed that target values were quantitatively satisfied. To assess weldability in consideration of repair welding, the product was machined with grooves and welded, after which the mechanical properties of hardness as well as tensile, impact, and bending strengths were evaluated. No substantive differences were found in the mechanical properties before and after welding.

  19. High Density Die Casting (HDDC): new frontiers in the manufacturing of heat sinks

    NASA Astrophysics Data System (ADS)

    Sce, Andrea; Caporale, Lorenzo

    2014-07-01

    Finding a good solution for thermal management problems is every day more complex. due to the power density and the required performances. When a solution suitable for high volumes is needed. die-casting and extrusion are the most convenient technologies. However designers have to face the well-known limitations for those processes. High Density Die Casting (HDDC) is a process under advanced development. in order to overcome the extrusion and traditional die casting limits by working with alloys having much better thermal performances than the traditional die-casting process. while keeping the advantages of a flexible 3D design and a low cost for high volumes. HDDC offers the opportunity to design combining different materials (aluminium and copper. aluminium and stainless steel) obtaining a structure with zero porosity and overcoming some of die-casting limits. as shown in this paper. A dedicated process involving embedded heat pipes is currently under development in order to offer the possibility to dramatically improve the heat spreading.

  20. High content screening of ToxCast compounds using Vala Sciences’ complex cell culturing systems (SOT)

    EPA Science Inventory

    US EPA’s ToxCast research program evaluates bioactivity for thousands of chemicals utilizing high-throughput screening assays to inform chemical testing decisions. Vala Sciences provides high content, multiplexed assays that utilize quantitative cell-based digital image analysis....

  1. Using high-content imaging data from ToxCast to analyze toxicological tipping points (TDS)

    EPA Science Inventory

    Translating results obtained from high-throughput screening to risk assessment is vital for reducing dependence on animal testing. We studied the effects of 976 chemicals (ToxCast Phase I and II) in HepG2 cells using high-content imaging (HCI) to measure dose and time-depende...

  2. High Throughput Genotoxicity Profiling of the US EPA ToxCast Chemical Library

    EPA Science Inventory

    A key aim of the ToxCast project is to investigate modern molecular and genetic high content and high throughput screening (HTS) assays, along with various computational tools to supplement and perhaps replace traditional assays for evaluating chemical toxicity. Genotoxicity is a...

  3. Characterization of Ni-Cr alloys using different casting techniques and molds.

    PubMed

    Chen, Wen-Cheng; Teng, Fu-Yuan; Hung, Chun-Cheng

    2014-02-01

    This study differentiated the mechanical properties of nickel-chromium (Ni-Cr) alloys under various casting techniques (different casting molds and casting atmospheres). These techniques were sampled by a sand mold using a centrifugal machine in ambient air (group I) and electromagnetic induction in an automatic argon castimatic casting machine (group II). The specimen casting used a graphite mold by a castimatic casting machine (group III). The characteristics of the Ni-Cr alloys, yield and ultimate tensile strength, bending modulus, microhardness, diffraction phase, grindability, ability to spring back, as well as ground microstructure and pattern under different casting conditions were evaluated. The group III specimens exhibited the highest values in terms of strength, modulus, hardness, and grindability at a grind rate of 500 rpm. Moreover, group III alloys exhibited smaller grain sizes, higher ability to spring back, and greater ductility than those casted by sand investment (groups I and II). The main factor, "casting mold," significantly influenced all mechanical properties. The graphite mold casting of the Ni-Cr dental alloys in a controlled atmosphere argon casting system provided an excellent combination of high mechanical properties and good ability to spring back, and preserved the ductile properties for application in Ni-Cr porcelain-fused system. The results can offer recommendations to assist a prosthetic technician in selecting the appropriate casting techniques to obtain the desired alloy properties. PMID:24411373

  4. Modeling of different zones of as-cast structure of high carbon steel ingots

    NASA Astrophysics Data System (ADS)

    Chen, Zhiye; Arnsfeld, Sonja; Senk, Dieter

    2012-07-01

    Ingot casting technology has been expanded to large parts during the last decades. As the ingot sizes increase, higher quality of the as-cast semi-products is demanded, with regard to the control of casting defects like macrosegregation and structure inhomogeneity. In order to investigate macrosegregation and to estimate the as-cast structure, theoretical study and simulation work on ingot solidification are carried out at the Department of Ferrous Metallurgy of RWTH Aachen University (IEHK). A solidification model has been developed, and based on that, modeling of the structure morphology has been performed. A proper coupling of the developed solidification model with experimental results from IEHK is under investigation. This solidification model is a two-phase FVM model applied for high carbon steel with 0.6 wt.% [C]. The temperature and concentration fields of the solid and liquid phases have been calculated and these results can provide information for further prediction of the solidification structure such as CET (Columnar to Equiaxed Transition) zone and casting defects in an ingot. The structure morphology model introduces a shape factor of grains as the quantitative criterion for identification of the structure morphology. It focuses on the interaction between nuclei density and resulting macroscopic structure, and can calculate the strictly columnar zone, CET zone with mainly columnar characteristics and enclosed equiaxed crystals, and the pure equiaxed zone. The results will be presented, and the correlation of CET zone with development of macrosegregation in the inner part of an ingot will be discussed.

  5. Twin Roll Casting of Al-Mg Alloy with High Added Impurity Content

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Hari Babu, N.; Scamans, G. M.; Fan, Z.; O'Reilly, K. A. Q.

    2014-06-01

    The microstructural evolution during twin roll casting (TRC) and downstream processing of AA5754 Al alloy with high added impurity content have been investigated. Strip casts with a high impurity content resulted in coarse α-Al grains and complex secondary phases. The grain size and centerline segregation reduced significantly on the addition of Al-Ti-B grain refiner (GR). Coarse-dendrite arm spacing (DAS) "floating" grains are observed in the impure alloy (IA) with higher volume in the GR strips. Two-dimensional (2D) metallographic analysis of the as-cast strip suggests that secondary phases (Fe-bearing intermetallics and Mg2Si) are discrete and located at the α-Al cell/grain boundaries, while three-dimensional (3D) analysis of extracted particles revealed that they were intact, well interconnected, and located in interdendritic regions. Homogenizing heat treatment of the cast strip breaks the interconnective networks and modifies the secondary phases to a more equiaxed morphology. During rolling, the equiaxed secondary phases align along the rolling direction. X-ray diffraction (XRD) analysis suggests that α-Al(FeMn)Si and Mg2Si are the predominant secondary phases that are formed during casting and remain throughout the downstream processing of the GR-IA. The high-impurity sheet processed from TRC resulted in superior strength and ductility over the sheet processed from small book mold ingot casting. The current study has shown that the TRC process can tolerate higher impurity levels and produce formable sheets from the recycled aluminum for structural applications.

  6. Characterization of pores in high pressure die cast aluminum using active thermography and computed tomography

    NASA Astrophysics Data System (ADS)

    Maierhofer, Christiane; Myrach, Philipp; Röllig, Mathias; Jonietz, Florian; Illerhaus, Bernhard; Meinel, Dietmar; Richter, Uwe; Miksche, Ronald

    2016-02-01

    Larger high pressure die castings (HPDC) and decreasing wall thicknesses are raising the issue of casting defects like pores in aluminum structures. Properties of components are often strongly influenced by inner porosity. As these products are being established more and more in lightweight construction (e.g. automotive and other transport areas), non-destructive testing methods, which can be applied fast and on-site, are required for quality assurance. In this contribution, the application of active thermography for the direct detection of larger pores is demonstrated. The analysis of limits and accuracy of the method are completed by numerical simulation and the method is validated using computed tomography.

  7. A high-performance flow-field structured iron-chromium redox flow battery

    NASA Astrophysics Data System (ADS)

    Zeng, Y. K.; Zhou, X. L.; An, L.; Wei, L.; Zhao, T. S.

    2016-08-01

    Unlike conventional iron-chromium redox flow batteries (ICRFBs) with a flow-through cell structure, in this work a high-performance ICRFB featuring a flow-field cell structure is developed. It is found that the present flow-field structured ICRFB reaches an energy efficiency of 76.3% with a current density of 120 mA cm-2 at 25 °C. The energy efficiency can be as high as 79.6% with an elevated current density of 200 mA cm-2 at 65 °C, a record performance of the ICRFB in the existing literature. In addition, it is demonstrated that the energy efficiency of the battery is stable during the cycle test, and that the capacity decay rate of the battery is 0.6% per cycle. More excitingly, the high performance of the flow-field structured battery significantly lowers the capital cost at 137.6 kWh-1, which is 28.2% lower than that of the conventional ICRFB for 8-h energy storage.

  8. A high-performance flow-field structured iron-chromium redox flow battery

    NASA Astrophysics Data System (ADS)

    Zeng, Y. K.; Zhou, X. L.; An, L.; Wei, L.; Zhao, T. S.

    2016-08-01

    Unlike conventional iron-chromium redox flow batteries (ICRFBs) with a flow-through cell structure, in this work a high-performance ICRFB featuring a flow-field cell structure is developed. It is found that the present flow-field structured ICRFB reaches an energy efficiency of 76.3% with a current density of 120 mA cm-2 at 25 °C. The energy efficiency can be as high as 79.6% with an elevated current density of 200 mA cm-2 at 65 °C, a record performance of the ICRFB in the existing literature. In addition, it is demonstrated that the energy efficiency of the battery is stable during the cycle test, and that the capacity decay rate of the battery is 0.6% per cycle. More excitingly, the high performance of the flow-field structured battery significantly lowers the capital cost at 137.6 kWh-1, which is 28.2% lower than that of the conventional ICRFB for 8-h energy storage.

  9. High concentrations of chromium in lung tissue from lung cancer patients

    SciTech Connect

    Anttila, S.; Kokkonen, P.; Paeaekkoe PRai; Rainio, P.; Kalliomaeki, P.L.P.; Pallon, J.; Malmqvist, K.; Pakarinen, P.; Naentoe, V.Su.; Sutinen, S.

    1989-02-01

    The pulmonary chromium content was determined by plasma atomic emission spectrometer (DCP-AES) from 53 lung cancer and 43 control patients, and compared with smoking habits, severity of emphysema and occupational history. The chromium content from the lung cancer patients was higher than that from the smoking (P less than 0.025) or nonsmoking control patients (6.4 +/- 4.3, 4.0 +/- 4.0, and 2.2 +/- 0.6 microgram/g dry weight, respectively). A positive correlation between the pulmonary chromium and smoking time (P less than 0.025) and the severity of emphysema (P less than 0.001) was found in the control but not in the cancer patients. The difference in the pulmonary chromium content was greatest between those lung cancer and control patients who were light smokers or had mild emphysema. This group of lung cancer patients included subjects with occupational exposure to chromium. The possibility of occupational cancer should be considered especially with light smokers. The grade of emphysema and metals such as chromium accumulating from tobacco could serve as objective indicators of smoking.

  10. Fabrication of Unique Magnetic Bionanocomposite for Highly Efficient Removal of Hexavalent Chromium from Water

    PubMed Central

    Zhong, Yunlei; Qiu, Xun; Chen, Dongyun; Li, Najun; Xu, Qingfeng; Li, Hua; He, Jinghui; Lu, Jianmei

    2016-01-01

    Biotreatment of hexavalent chromium has attracted widespread interest due to its cost effective and environmental friendliness. However, the difficult separation of biomass from aqueous solution and the slow hexavalent chromium bioreduction rate are bottlenecks for biotechnology application. In this approach, a core-shell structured functional polymer coated magnetic nanocomposite was prepared for enriching the hexavalent chromium. Then the nanocomposite was connected to the bacteria via amines on bacterial (Bacillus subtilis ATCC-6633) surface. Under optimal conditions, a series of experiments were launched to degrade hexavalent chromium from the aqueous solution using the as-prepared bionanocomposite. Results showed that B. subtilis@Fe3O4@mSiO2@MANHE (BFSM) can degrade hexavalent chromium from the water more effectively (a respectable degradation efficiency of about 94%) when compared with pristine B. subtilis and Fe3O4@mSiO2@MANHE (FSM). Moreover, the BFSM could be separated from the wastewater by magnetic separation technology conveniently due to the Fe3O4 core of FSM. These results indicate that the application of BFSM is a promising strategy for effective treating wastewater containing hexavalent chromium. PMID:27502074

  11. Fabrication of Unique Magnetic Bionanocomposite for Highly Efficient Removal of Hexavalent Chromium from Water.

    PubMed

    Zhong, Yunlei; Qiu, Xun; Chen, Dongyun; Li, Najun; Xu, Qingfeng; Li, Hua; He, Jinghui; Lu, Jianmei

    2016-01-01

    Biotreatment of hexavalent chromium has attracted widespread interest due to its cost effective and environmental friendliness. However, the difficult separation of biomass from aqueous solution and the slow hexavalent chromium bioreduction rate are bottlenecks for biotechnology application. In this approach, a core-shell structured functional polymer coated magnetic nanocomposite was prepared for enriching the hexavalent chromium. Then the nanocomposite was connected to the bacteria via amines on bacterial (Bacillus subtilis ATCC-6633) surface. Under optimal conditions, a series of experiments were launched to degrade hexavalent chromium from the aqueous solution using the as-prepared bionanocomposite. Results showed that B. subtilis@Fe3O4@mSiO2@MANHE (BFSM) can degrade hexavalent chromium from the water more effectively (a respectable degradation efficiency of about 94%) when compared with pristine B. subtilis and Fe3O4@mSiO2@MANHE (FSM). Moreover, the BFSM could be separated from the wastewater by magnetic separation technology conveniently due to the Fe3O4 core of FSM. These results indicate that the application of BFSM is a promising strategy for effective treating wastewater containing hexavalent chromium. PMID:27502074

  12. Fabrication of Unique Magnetic Bionanocomposite for Highly Efficient Removal of Hexavalent Chromium from Water

    NASA Astrophysics Data System (ADS)

    Zhong, Yunlei; Qiu, Xun; Chen, Dongyun; Li, Najun; Xu, Qingfeng; Li, Hua; He, Jinghui; Lu, Jianmei

    2016-08-01

    Biotreatment of hexavalent chromium has attracted widespread interest due to its cost effective and environmental friendliness. However, the difficult separation of biomass from aqueous solution and the slow hexavalent chromium bioreduction rate are bottlenecks for biotechnology application. In this approach, a core-shell structured functional polymer coated magnetic nanocomposite was prepared for enriching the hexavalent chromium. Then the nanocomposite was connected to the bacteria via amines on bacterial (Bacillus subtilis ATCC-6633) surface. Under optimal conditions, a series of experiments were launched to degrade hexavalent chromium from the aqueous solution using the as-prepared bionanocomposite. Results showed that B. subtilis@Fe3O4@mSiO2@MANHE (BFSM) can degrade hexavalent chromium from the water more effectively (a respectable degradation efficiency of about 94%) when compared with pristine B. subtilis and Fe3O4@mSiO2@MANHE (FSM). Moreover, the BFSM could be separated from the wastewater by magnetic separation technology conveniently due to the Fe3O4 core of FSM. These results indicate that the application of BFSM is a promising strategy for effective treating wastewater containing hexavalent chromium.

  13. High-Throughput Models for Exposure-Based Chemical Prioritization in the ExpoCast Project

    EPA Science Inventory

    The United States Environmental Protection Agency (U.S. EPA) must characterize potential risks to human health and the environment associated with manufacture and use of thousands of chemicals. High-throughput screening (HTS) for biological activity allows the ToxCast research pr...

  14. Evaluation of food-relevant chemicals in the ToxCast high-throughput screening program

    EPA Science Inventory

    There are thousands of chemicals that are directly added to or come in contact with food, many of which have undergone little to no toxicological evaluation. The ToxCast high-throughput screening (HTS) program has evaluated over 1,800 chemicals in concentration-response across ~8...

  15. High-Throughput Exposure Potential Prioritization for ToxCast Chemicals

    EPA Science Inventory

    The U.S. EPA must consider lists of hundreds to thousands of chemicals when prioritizing research resources in order to identify risk to human populations and the environment. High-throughput assays to identify biological activity in vitro have allowed the ToxCastTM program to i...

  16. High Throughput Prioritization for Integrated Toxicity Testing Based on ToxCast Chemical Profiling

    EPA Science Inventory

    The rational prioritization of chemicals for integrated toxicity testing is a central goal of the U.S. EPA’s ToxCast™ program (http://epa.gov/ncct/toxcast/). ToxCast includes a wide-ranging battery of over 500 in vitro high-throughput screening assays which in Phase I was used to...

  17. Ultrasound Velocity Measurements in High-Chromium Steel Under Plastic Deformation

    NASA Astrophysics Data System (ADS)

    Lunev, Aleksey; Bochkareva, Anna; Barannikova, Svetlana; Zuev, Lev

    2016-04-01

    In the present study, the variation of the propagation velocity of ultrasound in the plastic deformation of corrosion-resistant high-chromium steel 40X13 with ferrite-carbide (delivery status), martensitic (quenched) and sorbitol (after high-temperature tempering) structures have beem studied/ It is found that each state shows its view of the loading curve. In the delivery state diagram loading is substantially parabolic throughout, while in the martensitic state contains only linear strain hardening step and in the sorbitol state the plastic flow curve is three-step. The velocity of ultrasonic surface waves (Rayleigh waves) was measured simultaneously with the registration of the loading curve in the investigated steel in tension. It is shown that the dependence of the velocity of ultrasound in active loading is determined by the law of plastic flow, that is, the staging of the corresponding diagram of loading. Structural state of the investigated steel is not only changing the type of the deformation curve under uniaxial tension, but also changes the nature of ultrasound speed of deformation.

  18. High-pressure structural phase transitions in chromium-doped BaFe2As2

    NASA Astrophysics Data System (ADS)

    Uhoya, W. O.; Montgomery, J. M.; Samudrala, G. K.; Tsoi, G. M.; Vohra, Y. K.; Weir, S. T.; Sefat, A. S.

    2012-07-01

    We report on the results from high pressure x-ray powder diffraction and electrical resistance measurements for hole doped BaFe2-xCrxAs2 (x = 0, 0.05, 0.15, 0.4, 0.61) up to 81 GPa and down to 10 K using a synchrotron source and diamond anvil cell (DAC). At ambient temperature, an isostructural phase transition from a tetragonal (T) phase (I4/mmm) to a collapsed tetragonal (CT) phase is observed at 17 GPa. This transition is found to be dependent on ambient pressure unit cell volume and is slightly shifted to higher pressure upon increase in the Cr-doping. Unlike BaFe2As2 which superconduct under high pressure, we have not detected any evidence of pressure induced superconductivity in chromium doped samples in the pressure and temperature range of this study. The measured equation of state parameters are presented for both the tetragonal and collapsed tetragonal phases for x = 0.05, 0.15, 0.40 and 0.61.

  19. The carcinogenicity of chromium

    PubMed Central

    Norseth, Tor

    1981-01-01

    The carcinogenicity of chromium compounds is reviewed with specific attention to the gaps in knowledge for risk estimation and research needs. The most important problems at present are whether trivalent chromium compounds cause cancer, and whether there is a difference in cancer causing effects between the soluble and the slightly soluble hexavalent compounds in the practical exposure situation. Dose estimates for risk estimation based on epidemiological investigations are also lacking. Present evidence indicates that the trivalent chromium compounds do not cause cancer although high concentrations in some in vitro systems have shown genetic toxicity. Hexavalent chromium compounds cause cancer in humans, in experimental animals and exert genetic toxicity in bacteria and in mammalian cells in vitro. Epidemiological evidence and animal experiments indicate that the slightly soluble hexavalent salts are the most potent carcinogens, but proper identification and characterization of exposure patterns in epidemiological work are lacking. Workers also tend to have mixed exposures. Soluble and slightly soluble salts are equally potent genotoxic agents in vitro. Further work for establishing dose estimates for risk evaluation in epidemiological work is important. In vitro systems should be applied for further identification of the mechanism of the carcinogenic effects, and animal experiments are urgent for comparison of the carcinogenic potency of the different hexavalent salts. Hexavalent chromium salts must be regarded as established carcinogens, and proper action should be taken in all industries with regard to such exposure. At present the carcinogenic risk to the general population caused by chromium compounds seems to be negligible, chromium in cigarettes, however, is an uncertainty in this respect. The amount of chromium and the type of chromium compounds inhaled from cigarettes is not known. PMID:7023928

  20. Electron Beam Welding Characteristics of Cast Iron and Bonding of Mild Steel to Cast Iron by using Iron-base Alloy of High Nickel Content

    NASA Astrophysics Data System (ADS)

    Hatate, Minoru; Shiota, Toshio; Nagasaki, Yoichi; Abe, Nobuyuki; Amano, Masaharu; Tanaka, Toshio

    Bonding characteristics of mild steel to cast iron using electron beam welding (EBW) process are investigated from the viewpoint of microstructure and mechanical properties. When the electron beam is radiated to a cast iron, remelting of the surface and corresponding rapid cooling take place, and it results in formation of brittle fine-cementite structure whose hardness is over 700 Hv. As Ni is an alloying element that may prevent formation of cementite, we compare two kinds of welding methods with Ni addition. One method is EBW process, radiating the electron beam to a thin plate made of spheroidal graphite cast iron with a high Ni content after the plate inserts between cast iron and steel, and other one is a metal active gas (MAG) welding process using a Fe-Ni wire. Bonding tensile strength by EBW process is higher than that by MAG welding process. In case of welding of cast iron and other metallic material, EBW process is found to be more advantageous than MAG welding process.

  1. Effect of Different Casting Parameters on the Cleanliness of High Manganese Steel Ingots Compared to High Carbon Steel

    NASA Astrophysics Data System (ADS)

    von Schweinichen, Petrico; Chen, Zhiye; Senk, Dieter; Lob, Alexander

    2013-12-01

    The increasing demand for excellent steel properties has led to the creation of new steel grades such as high manganese TWIP and TRIP steels which are scientifically examined in Germany within the international research framework of the SFB 761 "Steel-ab initio." The production of these high-technology products, utilizing mainly the ingot-casting method, leads to new challenges in the prevention of cast defects. At RWTH Aachen University, a systematic investigation of the solidification process as it relates to shrinkage cavity, macrosegregation, cleanliness, and surface imperfections in as-cast ingots is being conducted. A particular attention was devoted to the effects of such casting parameters as superheat, pouring rate, hot top, and stirring conditions on the solidification and cleanliness of low carbon alloyed and high manganese alloyed steels. The experimental results show that rising manganese content leads to a higher amount and larger size of inclusions while rising carbon content enhances the inclusion generation in the same way. It was found that a bottom teeming system combined with an inert gas atmosphere produces the best quality and that if casting is performed with a runner-system, it is important to use a SiO2-free refractory to avoid oxidizing the Mn content of the melt to MnO inclusions by redox-reactions.

  2. Structure and fracture mechanism of a two-phase chromium-nickel alloy during high-temperature deformation

    NASA Astrophysics Data System (ADS)

    Mironenko, V. N.; Aronin, A. S.; Vasenev, V. V.; Aristova, I. M.; Shmyt'ko, I. M.; Trushnikova, A. S.

    2016-09-01

    The structure and mechanical properties of a two-phase Kh65N33V2FT alloy has been studied after tests at room and high temperatures. The morphology of the main phases, namely, solid solutions of nickel in chromium (α) and chromium in nickel (γ), is changed depending on temperature. The lattice parameters of the main phases have been determined. The main mechanism of deformation for this alloy is shown to be grain-boundary sliding. Bulk and grain-boundary diffusion creep and self-regulating diffusion-viscous flow is possible in the γ phase during high-temperature deformation. The heat resistance of this alloy is restricted to 1000°C because of the formation of a γ-phase percolation cluster.

  3. New developments on optimizing properties of high-Zn aluminium cast alloys

    NASA Astrophysics Data System (ADS)

    Krajewski, W. K.; Buras, J.; Krajewski, P. K.; Greer, A. L.; Schumacher, P.; Haberl, K.

    2016-07-01

    Foundry alloys with Al-based matrices have a wide range of uses in today's global economy and there is a high demand for castings of Al alloys, including Al-Zn alloys. In this paper, investigations on the grain refinement of high-Zn aluminium cast alloys are presented. Aluminium alloys with relatively high zinc content have a tendency to be coarse-grained, especially in the case of castings with low cooling rates such as are found in sand moulds. The coarse-grained structure degrades the plasticity, specifically the elongation. Therefore, for aluminium alloys of high (10-30 wt.%) zinc content, inoculation is attractive, aiming to break up the primary dendrites of the a-phase solid solution of zinc in aluminium. Such dendrites are the principal microstructural component in these alloys. On the other hand, a finer grain structure usually reduces the damping (e.g. as measured by attenuation of ultrasound) in these alloys. In the present investigations, a binary sand-cast Al-20 wt.% Zn alloy was inoculated with different additions of AlTi3C0.15 (TiCAl) and ZnTi-based master alloys. The sand-cast samples were subjected to mechanical-property measurements (tensile strength and elongation), image analysis to determine grain size, and measurements of the attenuation of 1 MHz ultrasound. It is found that both of the master alloys used cause significant refinement of the a-AlZn primary dendrites and change their morphology from linear-branched to semi-globular, increase the elongation by about 40%, and decrease the attenuation coefficient by about 25% in comparison with the initial alloy without inoculation.

  4. Formation of high overburden dumps in open-casts

    SciTech Connect

    S.G. Molotilov; V.K. Norri

    2007-09-15

    The specificity of formation of high overburden dumps in opencast excavations and ravines is considered. It is proposed to exercise high dumping and deformation control in piled rocks by using a new dumping complex supporting high efficiency and safety of dumping operations.

  5. Optimizing Wear Resistance and Impact Toughness in High Chromium Iron Mo-Ni Alloy

    NASA Astrophysics Data System (ADS)

    Singh, K. K.; Verma, R. S.; Murty, G. M. D.

    2009-06-01

    An alloy with carbon and chromium in the range of 2.0 to 2.5% and 20 to 25%, respectively, with the addition of Mo and Ni in the range of 1.0 to 1.5% each when heat-treated at a quenching temperature of 1010 °C and tempering temperature of 550 °C produces a hardness in the range of 54 to 56 HRC and a microstructure that consists of discontinuous bands of high volume (35-40%) of wear resistant primary (eutectic) carbides in a tempered martensitic matrix with uniformly dispersed secondary precipitates. This alloy has been found to possess adequate impact toughness (5-6 J/cm2) with a wear resistance of the order of 3-4 times superior to Mn steel and 1.25 times superior to martensitic stainless steel with a reduction in cost-to-life ratio by a factor of 1.25 in both the cases.

  6. Phases Transition and Consolidation Mechanism of High Chromium Vanadium-Titanium Magnetite Pellet by Oxidation Process

    NASA Astrophysics Data System (ADS)

    Tang, Jue; Chu, Man-sheng; Feng, Cong; Li, Feng; Liu, Zheng-gen

    2016-08-01

    Based on the fundamental characteristics of high chromium vanadium-titanium magnetite (HCVTM), the effects of roasting temperature and roasting time on the phase transition and oxidation consolidation during the oxidation were investigated systematically. It was shown that the oxidation of HCVTM pellet was not a simple process but complex. With increasing roasting temperature and time, the compressive strength of oxidized pellet was improved. The phase transition during oxidation was hypothesized to proceed as follows: (1) Fe3O4 → Fe2O3; (2) Fe2.75Ti0.25O4 → Fe9TiO15 + FeTiO3 → Fe9TiO15 + Fe2Ti3O9; (3) Fe2VO4 → V2O3 → (Cr0.15V0.85)2O3; (4) FeCr2O4 → Cr2O3 → Cr1.3Fe0.7O3 + (Cr0.15V0.85)2O3. The oxidation consolidation process was divided into three stages: (1)oxidation below 1,173 K; (2) recrystallization consolidation at 1,173 - 1,373 K; (3) particle refining recrystallization-consolidation by the participation of liquid phase at 1,373 - 1,573 K. To obtain the HCVTM oxidized pellet with good quality, the rational roasting parameters included a roasting temperature of 1,573 K and a roasting time of 20 min.

  7. Evaluation of Compatibility of ToxCast High-Throughput/High-Content Screening Assays with Engineered Nanomaterials

    EPA Science Inventory

    High-throughput and high-content screens are attractive approaches for prioritizing nanomaterial hazards and informing targeted testing due to the impracticality of using traditional toxicological testing on the large numbers and varieties of nanomaterials. The ToxCast program a...

  8. ToxCast Assay Network (TCAN) Viewer: A Visualization Tool for High-throughput Assay Chemical Data (SOT)

    EPA Science Inventory

    USEPA’s ToxCast program has generated high-throughput bioactivity screening (HTS) data on thousands of chemicals. The ToxCast program has described and annotated the HTS assay battery with respect to assay design and target information (e.g., gene target). Recent stakeholder and ...

  9. Renal and glycemic effects of high-dose chromium picolinate in db/db mice: assessment of DNA damage.

    PubMed

    Mozaffari, Mahmood S; Baban, Babak; Abdelsayed, Rafik; Liu, Jun Yao; Wimborne, Hereward; Rodriguez, Nancy; Abebe, Worku

    2012-08-01

    This study examined renal and glycemic effects of chromium picolinate [Cr(pic)3] supplementation in the context of its purported potential for DNA damage. In preventional protocol, male obese diabetic db/db mice were fed diets either lacking or containing 5, 10 or 100 mg/kg chromium as Cr(pic)3 from 6 to 24 weeks of age; male lean nondiabetic db/m mice served as controls. Untreated db/db mice displayed increased plasma glucose and insulin, hemoglobin A1c, renal tissue advanced glycation end products, albuminuria, glomerular mesangial expansion, urinary 8-hydroxydeoxyguanosine (an index of oxidative DNA damage) and renal tissue immunostaining for γH2AX (a marker of double-strand DNA breaks) compared to db/m controls. Creatinine clearance was lower in untreated db/db mice than their db/m controls, while blood pressure was similar. High Cr(pic)3 intake (i.e., 100-mg/kg diet) mildly improved glycemic status and albuminuria without affecting blood pressure or creatinine clearance. Treatment with Cr(pic)3 did not increase DNA damage despite marked renal accumulation of chromium. In interventional protocol, effects of diets containing 0, 100 and 250 mg/kg supplemental chromium, from 12 to 24 weeks of age, were examined in db/db mice. The results generally revealed similar effects to those of the 100-mg/kg diet of the preventional protocol. In conclusion, the severely hyperglycemic db/db mouse displays renal structural and functional abnormalities in association with DNA damage. High-dose Cr(pic)3 treatment mildly improves glycemic control, and it causes moderate reduction in albuminuria, without affecting the histopathological appearance of the kidney and increasing the risk for DNA damage.

  10. Dispersion modeling of particulate matter containing hexavalent chromium during high winds in southern Iraq.

    PubMed

    Zannetti, Paolo; Daly, Aaron D; Freedman, Frank R

    2015-02-01

    The aim of this paper is to describe a scientific methodology (i.e., the combination of different well-established modeling techniques) and its application to a real case scenario of contaminated dust emissions in high winds. This scenario addresses potential air pollution problems at the water treatment plant (WTP) at Qarmat-Ali, Basra, Iraq, during 2003. Workplace practices at the WTP before 2003 resulted in sodium dichromate contamination in the area. Looting at the site in early 2003 also contributed to this contamination. Individuals who were assigned to provide security at the site in 2003 have claimed adverse health effects caused by exposure to dust containing hexavalent chromium [Cr(VI)]. This report presents our modeling study with respect to these claims in relation to (1) amount of Cr(VI) present in the soil, (2) wind erosion episodes, and (3) possible long-term (e.g., annual average) Cr(VI) concentrations inhaled by different people while at the site. Our modeling approach included (1) the analysis of Cr(VI) soil measurements to assess the degree of contamination in different areas of the plant at different times; (2) the use of DUSTRAN model equations to calculate the emission rate of particulate matter (PM) less than 10 µm in diameter (PM10) during high-wind episodes; (3) the use of the U.S. Environmental Protection Agency (EPA) AERMOD modeling system to estimate Cr(VI) concentrations at the site; and (4) the calculation of modeling results in the form of both contour lines of average Cr(VI) concentrations at the site, and specific concentration values for selected individuals, based upon their recollection of their visits to the site.

  11. Dispersion modeling of particulate matter containing hexavalent chromium during high winds in southern Iraq.

    PubMed

    Zannetti, Paolo; Daly, Aaron D; Freedman, Frank R

    2015-02-01

    The aim of this paper is to describe a scientific methodology (i.e., the combination of different well-established modeling techniques) and its application to a real case scenario of contaminated dust emissions in high winds. This scenario addresses potential air pollution problems at the water treatment plant (WTP) at Qarmat-Ali, Basra, Iraq, during 2003. Workplace practices at the WTP before 2003 resulted in sodium dichromate contamination in the area. Looting at the site in early 2003 also contributed to this contamination. Individuals who were assigned to provide security at the site in 2003 have claimed adverse health effects caused by exposure to dust containing hexavalent chromium [Cr(VI)]. This report presents our modeling study with respect to these claims in relation to (1) amount of Cr(VI) present in the soil, (2) wind erosion episodes, and (3) possible long-term (e.g., annual average) Cr(VI) concentrations inhaled by different people while at the site. Our modeling approach included (1) the analysis of Cr(VI) soil measurements to assess the degree of contamination in different areas of the plant at different times; (2) the use of DUSTRAN model equations to calculate the emission rate of particulate matter (PM) less than 10 µm in diameter (PM10) during high-wind episodes; (3) the use of the U.S. Environmental Protection Agency (EPA) AERMOD modeling system to estimate Cr(VI) concentrations at the site; and (4) the calculation of modeling results in the form of both contour lines of average Cr(VI) concentrations at the site, and specific concentration values for selected individuals, based upon their recollection of their visits to the site. PMID:25947053

  12. Melt-cast organic glasses as high-efficiency fast neutron scintillators

    NASA Astrophysics Data System (ADS)

    Carlson, Joseph S.; Feng, Patrick L.

    2016-10-01

    In this work we report a new class of organic-based scintillators that combines several of the desirable attributes of existing crystalline, liquid, and plastic organic scintillators. The prepared materials may be isolated in single crystalline form or melt-cast to produce highly transparent glasses that have been shown to provide high light yields of up to 16,000 photons/MeVee, as evaluated against EJ-200 plastic scintillators and solution-grown trans-stilbene crystals. The prepared organic glasses exhibit neutron/gamma pulse-shape discrimination (PSD) and are compatible with wavelength shifters to reduce optical self-absorption effects that are intrinsic to pure materials such as crystalline organics. The combination of high scintillation efficiency, PSD capabilities, and facile scale-up via melt-casting distinguishes this new class of amorphous materials from existing alternatives.

  13. Melt-cast organic glasses as high-efficiency fast neutron scintillators

    DOE PAGESBeta

    Carlson, Joseph S.; Feng, Patrick L.

    2016-06-24

    In this work we report a new class of organic-based scintillators that combines several of the desirable attributes of existing crystalline, liquid, and plastic organic scintillators. The prepared materials may be isolated in single crystalline form or melt-cast to produce highly transparent glasses that have been shown to provide high light yields of up to 16,000 photons/MeVee, as evaluated against EJ-200 plastic scintillators and solution-grown trans-stilbene crystals. The prepared organic glasses exhibit neutron/gamma pulse-shape discrimination (PSD) and are compatible with wavelength shifters to reduce optical self-absorption effects that are intrinsic to pure materials such as crystalline organics. In conclusion, themore » combination of high scintillation efficiency, PSD capabilities, and facile scale-up via melt-casting distinguishes this new class of amorphous materials from existing alternatives.« less

  14. Turbine component casting core with high resolution region

    DOEpatents

    Kamel, Ahmed; Merrill, Gary B.

    2014-08-26

    A hollow turbine engine component with complex internal features can include a first region and a second, high resolution region. The first region can be defined by a first ceramic core piece formed by any conventional process, such as by injection molding or transfer molding. The second region can be defined by a second ceramic core piece formed separately by a method effective to produce high resolution features, such as tomo lithographic molding. The first core piece and the second core piece can be joined by interlocking engagement that once subjected to an intermediate thermal heat treatment process thermally deform to form a three dimensional interlocking joint between the first and second core pieces by allowing thermal creep to irreversibly interlock the first and second core pieces together such that the joint becomes physically locked together providing joint stability through thermal processing.

  15. Ultra-high vacuum compatible induction-heated rod casting furnace.

    PubMed

    Bauer, A; Neubauer, A; Münzer, W; Regnat, A; Benka, G; Meven, M; Pedersen, B; Pfleiderer, C

    2016-06-01

    We report the design of a radio-frequency induction-heated rod casting furnace that permits the preparation of polycrystalline ingots of intermetallic compounds under ultra-high vacuum compatible conditions. The central part of the system is a bespoke water-cooled Hukin crucible supporting a casting mold. Depending on the choice of the mold, typical rods have a diameter between 6 mm and 10 mm and a length up to 90 mm, suitable for single-crystal growth by means of float-zoning. The setup is all-metal sealed and may be baked out. We find that the resulting ultra-high vacuum represents an important precondition for processing compounds with high vapor pressures under a high-purity argon atmosphere up to 3 bars. Using the rod casting furnace, we succeeded to prepare large high-quality single crystals of two half-Heusler compounds, namely, the itinerant antiferromagnet CuMnSb and the half-metallic ferromagnet NiMnSb.

  16. Ultra-high vacuum compatible induction-heated rod casting furnace.

    PubMed

    Bauer, A; Neubauer, A; Münzer, W; Regnat, A; Benka, G; Meven, M; Pedersen, B; Pfleiderer, C

    2016-06-01

    We report the design of a radio-frequency induction-heated rod casting furnace that permits the preparation of polycrystalline ingots of intermetallic compounds under ultra-high vacuum compatible conditions. The central part of the system is a bespoke water-cooled Hukin crucible supporting a casting mold. Depending on the choice of the mold, typical rods have a diameter between 6 mm and 10 mm and a length up to 90 mm, suitable for single-crystal growth by means of float-zoning. The setup is all-metal sealed and may be baked out. We find that the resulting ultra-high vacuum represents an important precondition for processing compounds with high vapor pressures under a high-purity argon atmosphere up to 3 bars. Using the rod casting furnace, we succeeded to prepare large high-quality single crystals of two half-Heusler compounds, namely, the itinerant antiferromagnet CuMnSb and the half-metallic ferromagnet NiMnSb. PMID:27370472

  17. Ultra-high vacuum compatible induction-heated rod casting furnace

    NASA Astrophysics Data System (ADS)

    Bauer, A.; Neubauer, A.; Münzer, W.; Regnat, A.; Benka, G.; Meven, M.; Pedersen, B.; Pfleiderer, C.

    2016-06-01

    We report the design of a radio-frequency induction-heated rod casting furnace that permits the preparation of polycrystalline ingots of intermetallic compounds under ultra-high vacuum compatible conditions. The central part of the system is a bespoke water-cooled Hukin crucible supporting a casting mold. Depending on the choice of the mold, typical rods have a diameter between 6 mm and 10 mm and a length up to 90 mm, suitable for single-crystal growth by means of float-zoning. The setup is all-metal sealed and may be baked out. We find that the resulting ultra-high vacuum represents an important precondition for processing compounds with high vapor pressures under a high-purity argon atmosphere up to 3 bars. Using the rod casting furnace, we succeeded to prepare large high-quality single crystals of two half-Heusler compounds, namely, the itinerant antiferromagnet CuMnSb and the half-metallic ferromagnet NiMnSb.

  18. Effects of chromium and nitrogen content on the microstructures and mechanical properties of as-cast Co-Cr-Mo alloys for dental applications.

    PubMed

    Yoda, Keita; Suyalatu; Takaichi, Atsushi; Nomura, Naoyuki; Tsutsumi, Yusuke; Doi, Hisashi; Kurosu, Shingo; Chiba, Akihiko; Igarashi, Yoshimasa; Hanawa, Takao

    2012-07-01

    The microstructure and mechanical properties of as-cast Co-(20-33)Cr-5Mo-N alloys were investigated to develop ductile Co-Cr-Mo alloys without Ni addition for dental applications that satisfy the requirements of the type 5 criteria in ISO 22674. The effects of the Cr and N contents on the microstructure and mechanical properties are discussed. The microstructures were evaluated using scanning electron microscopy with energy-dispersive X-ray spectroscopy (EDS), X-ray diffractometry (XRD), and electron back-scattered diffraction pattern analysis. The mechanical properties were evaluated using tensile testing. The proof strength and elongation of N-containing 33Cr satisfied the type 5 criteria in ISO 22674. ε-phase with striations was formed in the N-free (20-29)Cr alloys, while there was slight formation of ε-phase in the N-containing (20-29)Cr alloys, which disappeared in N-containing 33Cr. The lattice parameter of the γ-phase increased with increasing Cr content (i.e. N content) in the N-containing alloys, although the lattice parameter remained almost the same in the N-free alloys because of the small atomic radius difference between Co and Cr. Compositional analyses by EDS and XRD revealed that in the N-containing alloys Cr and Mo were concentrated in the cell boundary, which became enriched in N, stabilizing the γ-phase. The mechanical properties of the N-free alloys were independent of the Cr content and showed low strength and limited elongation. Strain-induced martensite was formed in all the N-free alloys after tensile testing. On the other hand, the proof strength, ultimate tensile strength, and elongation of the N-containing alloys increased with increasing Cr content (i.e. N content). Since formation of ε-phase after tensile testing was confirmed in the N-containing alloys the deformation mechanism may change from strain-induced martensite transformation to another form, such as twinning or dislocation slip, as the N content increases. Thus the N

  19. AES XPS study of chromium carbides and chromium iron carbides

    NASA Astrophysics Data System (ADS)

    Detroye, M.; Reniers, F.; Buess-Herman, C.; Vereecken, J.

    1999-04-01

    The nature of chromium rich carbides which precipitate at grain boundaries in steels is still not perfectly understood. We performed a multitechnique approach on model chromium carbide and chromium-iron carbide samples: Auger Electron Spectroscopy (AES), X-ray Photoelectron Spectroscopy (XPS), X-ray Diffraction (XRD), and High Energy Electron Diffraction (HEED) were used to characterise the samples. Significant chemical shifts were observed for the Cr, Fe and C XPS peaks in the M 7C 3 compound (M stands for metal), indicating unambiguously that the compound formed is a mixed iron-chromium carbide.

  20. Secondary Al-Si-Mg High-pressure Die Casting Alloys with Enhanced Ductility

    NASA Astrophysics Data System (ADS)

    Bösch, Dominik; Pogatscher, Stefan; Hummel, Marc; Fragner, Werner; Uggowitzer, Peter J.; Göken, Mathias; Höppel, Heinz Werner

    2015-03-01

    Al-Si-Mg-based secondary cast alloys are attractive candidates for thin-walled high-pressure die castings for applications in the transport industry. The present study investigates the effect of manganese additions at high cooling rates on microstructure, mechanical properties, and on the dominating fracture mechanisms of alloy AlSi10Mg with an elevated iron concentration. Systematic variations of the Mn content from 0.20 to 0.85 wt pct at a constant Fe content of 0.55 wt pct illustrate the key changes in type, phase fraction, and shape of the Fe-containing intermetallic phases, and the corresponding influence on the alloy's ductility. For high-pressure die casting (HPDC), an optimal range of the Mn content between 0.40 and 0.60 wt pct, equivalent to a Mn/Fe ratio of approximately 1, has been identified. At these Mn and Fe contents, the high cooling rates obtained in HPDC result in the formation of fine and homogeneously distributed α-Al15(Fe,Mn)3Si2 phase, and crack initiation is transferred from AlFeSi intermetallics to eutectic silicon. The study interprets the microstructure-property relationship in the light of thermodynamic calculations which reveal a significant increase in undercooling of the α-Al15(Fe,Mn)3Si2 phase with increased Mn content. It concludes that the interdependence of the well-defined Mn/Fe ratio and the high cooling rate in HPDC can generate superior ductility in secondary AlSi10Mg cast alloys.

  1. The development of high strength corrosion resistant precipitation hardening cast steels

    NASA Astrophysics Data System (ADS)

    Abrahams, Rachel A.

    Precipitation Hardened Cast Stainless Steels (PHCSS) are a corrosion resistant class of materials which derive their properties from secondary aging after a normalizing heat treatment step. While PHCSS materials are available in austenitic and semi-austenitic forms, the martensitic PHCSS are most widely used due to a combination of high strength, good toughness, and corrosion resistance. If higher strength levels can be achieved in these alloys, these materials can be used as a lower-cost alternative to titanium for high specific strength applications where corrosion resistance is a factor. Although wrought precipitation hardened materials have been in use and specified for more than half a century, the specification and use of PHCSS has only been recent. The effects of composition and processing on performance have received little attention in the cast steel literature. The work presented in these investigations is concerned with the experimental study and modeling of microstructural development in cast martensitic precipitation hardened steels at high strength levels. Particular attention is focused on improving the performance of the high strength CB7Cu alloy by control of detrimental secondary phases, notably delta ferrite and retained austenite, which is detrimental to strength, but potentially beneficial in terms of fracture and impact toughness. The relationship between age processing and mechanical properties is also investigated, and a new age hardening model based on simultaneous precipitation hardening and tempering has been modified for use with these steels. Because the CB7Cu system has limited strength even with improved processing, a higher strength prototype Fe-Ni-Cr-Mo-Ti system has been designed and adapted for use in casting. This prototype is expected to develop high strengths matching or exceed that of cast Ti-6Al-4V alloys. Traditional multicomponent constitution phase diagrams widely used for phase estimation in conventional stainless steels

  2. Large area UV casting using diverse polyacrylates of microchannels separated by high aspect ratio microwalls.

    PubMed

    Zhou, W X; Chan-Park, Mary B

    2005-05-01

    Large area molding of long and deep microchannels separated by high aspect ratio microwalls is important for high sensitivity and high throughput microfluidic devices. Ultraviolet (UV) casting is a feasible, economical and convenient method of replication of such microstructures in plastics. It is shown that a wide variety of polyacrylates with diverse properties such as those made from epoxy (EP), polyurethane (UR), polyester (ES), poly (ethylene glycol) (EG) and poly(propylene glycol) (PG) can be used for the high aspect ratio (7-9) UV casting of such linear microstructures over a 100 mm diameter, enlarging the range of applications of the replicated microstructures. Some challenges arise. With the EG formulation, wavy microstructures were observed; this can be overcome by stress relaxation. With non-polar PG formulation, poor adhesion between the polyester substrate and resin can lead to delamination of the casting from the substrate during demolding; this can be overcome by pre-coating a partially cured same resin on the polyester substrate. An optimum UV irradiation time was important for cure at the deepest end of the microstructure without excessive crosslinking leading to much increased demolding forces. The viscosity and wetting capability of the formulations were found to affect replication fidelity.

  3. -Based Mold Flux Used for High Al-TRIP Steel Casting

    NASA Astrophysics Data System (ADS)

    Zhao, Huan; Wang, Wanlin; Zhou, Lejun; Lu, Boxun; Kang, Youn-Bae

    2014-08-01

    An investigation was carried out to study the effect of MnO on crystallization, melting, and heat transfer of lime-alumina-based mold flux used for high Al-TRIP steel casting, through applying the infrared emitter technique (IET) and the double hot thermocouple technique (DHTT). The results of IET tests showed that MnO could improve the general heat transfer rate through promoting the melting and inhibiting the crystallization of mold flux; meanwhile the radiative heat flux was being attenuated. DHTT experiments indicated that the crystallization fraction, melting temperature of mold flux decreased with the addition of MnO. The results of this study can further elucidate the properties of the CaO-Al2O3 slag system and reinforce the basis for the application of lime-alumina system mold fluxes for casting high Al steels.

  4. Composite casting/bonding construction of an air-cooled, high temperature radial turbine wheel

    NASA Technical Reports Server (NTRS)

    Hammer, A. N.; Aigret, G.; Rodgers, C.; Metcalfe, A. G.

    1983-01-01

    A composite casting/bonding technique has been developed for the fabrication of a unique air-cooled, high temperature radial inflow turbine wheel design applicable to auxilliary power units with small rotor diameters and blade entry heights. The 'split blade' manufacturing procedure employed is an alternative to complex internal ceramic coring. Attention is given to both aerothermodynamic and structural design, of which the latter made advantageous use of the exploration of alternative cooling passage configurations through CAD/CAM system software modification.

  5. Galvanic cells including cobalt-chromium alloys.

    PubMed

    Gjerdet, N R

    1980-01-01

    Galvanic cells may be created when dentures made of cobalt-chromium alloys are placed on teeth with metallic restorations. The power of such cells was evaluated in an in vitro galvanic using amalgams, gold alloy, and nickel-chromium alloys. The amalgams and one of the nickel-chromium alloys revealed high corrosion currents when placed in contact with cobalt-chromium alloy, the conventional amalgam showing the highest values. The gold alloy and another nickel-chromium alloy exhibited low corrosion currents and they were noble with respect to cobalt-chromium.

  6. Determination of the metal/die interfacial heat transfer coefficient of high pressure die cast B390 alloy

    NASA Astrophysics Data System (ADS)

    Cao, Yongyou; Guo, Zhipeng; Xiong, Shoumei

    2012-07-01

    High-pressure die cast B390 alloy was prepared on a 350 ton cold chamber die casting machine. The metal/die interfacial heat transfer coefficient of the alloy was investigated. Considering the filling process, a "finger"-shaped casting was designed for the experiments. This casting consisted of five plates with different thicknesses (0.05 inch or 1.27 mm to 0.25 inch or 6.35 mm) as well as individual ingates and overflows. Experiments under various operation conditions were conducted, and temperatures were measured at various specific locations inside the die. Based on the results, the interfacial heat transfer coefficient and heat flux were determined by solving the inverse heat transfer problem. The influence of the mold-filling sequence, sensor locations, as well as processing parameters including the casting pressure, die temperature, and fast/slow shot speeds on the heat transfer coefficient were discussed.

  7. Thermoelastic properties of chromium oxide Cr2O3 (eskolaite) at high pressures and temperatures

    NASA Astrophysics Data System (ADS)

    Dymshits, Anna M.; Dorogokupets, Peter I.; Sharygin, Igor S.; Litasov, Konstantin D.; Shatskiy, Anton; Rashchenko, Sergey V.; Ohtani, Eiji; Suzuki, Akio; Higo, Yuji

    2016-06-01

    A new synchrotron X-ray diffraction study of chromium oxide Cr2O3 (eskolaite) with the corundum-type structure has been carried out in a Kawai-type multi-anvil apparatus to pressure of 15 GPa and temperatures of 1873 K. Fitting the Birch-Murnaghan equation of state (EoS) with the present data up to 15 GPa yielded: bulk modulus ( K 0, T0), 206 ± 4 GPa; its pressure derivative K'0 ,T , 4.4 ± 0.8; (∂ K 0 ,T /∂ T) = ‒0.037 ± 0.006 GPa K‒1; a = 2.98 ± 0.14 × 10-5 K-1 and b = 0.47 ± 0.28 × 10‒8 K‒2, where α 0, T = a + bT is the volumetric thermal expansion coefficient. The thermal expansion of Cr2O3 was additionally measured at the high-temperature powder diffraction experiment at ambient pressure and α 0, T0 was determined to be 2.95 × 10-5 K-1. The results indicate that coefficient of the thermal expansion calculated from the EoS appeared to be high-precision because it is consistent with the data obtained at 1 atm. However, our results contradict α 0 value suggested by Rigby et al. (Brit Ceram Trans J 45:137-148, 1946) widely used in many physical and geological databases. Fitting the Mie-Grüneisen-Debye EoS with the present ambient and high-pressure data yielded the following parameters: K 0, T0 = 205 ± 3 GPa, K'0, T = 4.0, Grüneisen parameter ( γ 0) = 1.42 ± 0.80, q = 1.82 ± 0.56. The thermoelastic parameters indicate that Cr2O3 undergoes near isotropic compression at room and high temperatures up to 15 GPa. Cr2O3 is shown to be stable in this pressure range and adopts the corundum-type structure. Using obtained thermoelastic parameters, we calculated the reaction boundary of knorringite formation from enstatite and eskolaite. The Clapeyron slope (with {{d}}P/{{d}}T = - 0.014 GPa/K) was found to be consistent with experimental data.

  8. Urinary casts

    MedlinePlus

    ... the urine; Fatty casts; Red blood cell casts; White blood cell casts ... with advanced kidney disease and chronic kidney failure . White blood cell (WBC) casts are more common with acute kidney ...

  9. Effects of Ti, V, and rare earth on the mechanical properties of austempered high silicon cast steel

    NASA Astrophysics Data System (ADS)

    Chen, Xiang; Li, Yanxiang

    2006-11-01

    The microstructure and mechanical properties of austempered high silicon cast steel pro and after treating with a modifier containing titanium, vanadium, and rare earth metals (so-called Ti-V-RE modifier) and austempered at different temperatures are investigated. The results show that the dendritic austempered structure and the blocky retained austenite are reduced after treating with the Ti-V-RE modifier. The modification can obviously improve the mechanical properties of austempered high silicon cast steel. The austempering temperature at which the optimum impact toughness is obtained shifts from about 320 °C for the steel unmodified to about 360 °C for the steel modified. High impact toughness is obtained in austempered high silicon cast steel high silicon cast steel when the retained austenite amount is about 15 to 25 pct for the modified steel and 20 to 35 pct for the unmodified steel.

  10. Fatigue behaviour of friction stir processed AZ91 magnesium alloy produced by high pressure die casting

    SciTech Connect

    Cavaliere, P. . E-mail: pasquale.cavaliere@unile.it; De Marco, P.P.

    2007-03-15

    The room temperature fatigue properties of AZ91 magnesium alloy produced by high pressure die casting (HPDC) as cast, heat treated, friction stir processed (FSP) and FSP and heat treated were studied. The fatigue properties of the material were evaluated for the HPDC magnesium alloy in the as-received state and after a solution treatment at 415 deg. C for 2 h and an ageing treatment at 220 deg. C for 4 h. The heat treatment resulted in a significant increase in the fatigue properties of the HPDC material, while no significance influence of heat treatment was recorded in the FSP condition. The morphology of fracture surfaces was examined by employing a field emission gun scanning electron microscope (FEGSEM)

  11. Modeling of microstructure evolution of magnesium alloy during the high pressure die casting process

    NASA Astrophysics Data System (ADS)

    Wu, Mengwu; Xiong, Shoumei

    2012-07-01

    Two important microstructure characteristics of high pressure die cast magnesium alloy are the externally solidified crystals (ESCs) and the fully divorced eutectic which form at the filling stage of the shot sleeve and at the last stage of solidification in the die cavity, respectively. Both of them have a significant influence on the mechanical properties and performance of magnesium alloy die castings. In the present paper, a numerical model based on the cellular automaton (CA) method was developed to simulate the microstructure evolution of magnesium alloy during cold-chamber high pressure die casting (HPDC) process. Modeling of dendritic growth of magnesium alloy with six-fold symmetry was achieved by defining a special neighbourhood configuration and calculating of the growth kinetics from complete solution of the transport equations. Special attention was paid to establish a nucleation model considering both of the nucleation of externally solidified crystals in the shot sleeve and the massive nucleation in the die cavity. Meanwhile, simulation of the formation of fully divorced eutectic was also taken into account in the present CA model. Validation was performed and the capability of the present model was addressed by comparing the simulated results with those obtained by experiments.

  12. Direct determination of chromium in infant formulas employing high-resolution continuum source electrothermal atomic absorption spectrometry and solid sample analysis.

    PubMed

    Silva, Arlene S; Brandao, Geovani C; Matos, Geraldo D; Ferreira, Sergio L C

    2015-11-01

    The present work proposed an analytical method for the direct determination of chromium in infant formulas employing the high-resolution continuum source electrothermal atomic absorption spectrometry combined with the solid sample analysis (SS-HR-CS ET AAS). Sample masses up to 2.0mg were directly weighted on a solid sampling platform and introduced into the graphite tube. In order to minimize the formation of carbonaceous residues and to improve the contact of the modifier solution with the solid sample, a volume of 10 µL of a solution containing 6% (v/v) H2O2, 20% (v/v) ethanol and 1% (v/v) HNO3 was added. The pyrolysis and atomization temperatures established were 1600 and 2400 °C, respectively, using magnesium as chemical modifier. The calibration technique was evaluated by comparing the slopes of calibration curves established using aqueous and solid standards. This test revealed that chromium can be determined employing the external calibration technique using aqueous standards. Under these conditions, the method developed allows the direct determination of chromium with limit of quantification of 11.5 ng g(-1), precision expressed as relative standard deviation (RSD) in the range of 4.0-17.9% (n=3) and a characteristic mass of 1.2 pg of chromium. The accuracy was confirmed by analysis of a certified reference material of tomato leaves furnished by National Institute of Standards and Technology. The method proposed was applied for the determination of chromium in five different infant formula samples. The chromium content found varied in the range of 33.9-58.1 ng g(-1) (n=3). These samples were also analyzed employing ICP-MS. A statistical test demonstrated that there is no significant difference between the results found by two methods. The chromium concentrations achieved are lower than the maximum limit permissible for chromium in foods by Brazilian Legislation. PMID:26452789

  13. Direct determination of chromium in infant formulas employing high-resolution continuum source electrothermal atomic absorption spectrometry and solid sample analysis.

    PubMed

    Silva, Arlene S; Brandao, Geovani C; Matos, Geraldo D; Ferreira, Sergio L C

    2015-11-01

    The present work proposed an analytical method for the direct determination of chromium in infant formulas employing the high-resolution continuum source electrothermal atomic absorption spectrometry combined with the solid sample analysis (SS-HR-CS ET AAS). Sample masses up to 2.0mg were directly weighted on a solid sampling platform and introduced into the graphite tube. In order to minimize the formation of carbonaceous residues and to improve the contact of the modifier solution with the solid sample, a volume of 10 µL of a solution containing 6% (v/v) H2O2, 20% (v/v) ethanol and 1% (v/v) HNO3 was added. The pyrolysis and atomization temperatures established were 1600 and 2400 °C, respectively, using magnesium as chemical modifier. The calibration technique was evaluated by comparing the slopes of calibration curves established using aqueous and solid standards. This test revealed that chromium can be determined employing the external calibration technique using aqueous standards. Under these conditions, the method developed allows the direct determination of chromium with limit of quantification of 11.5 ng g(-1), precision expressed as relative standard deviation (RSD) in the range of 4.0-17.9% (n=3) and a characteristic mass of 1.2 pg of chromium. The accuracy was confirmed by analysis of a certified reference material of tomato leaves furnished by National Institute of Standards and Technology. The method proposed was applied for the determination of chromium in five different infant formula samples. The chromium content found varied in the range of 33.9-58.1 ng g(-1) (n=3). These samples were also analyzed employing ICP-MS. A statistical test demonstrated that there is no significant difference between the results found by two methods. The chromium concentrations achieved are lower than the maximum limit permissible for chromium in foods by Brazilian Legislation.

  14. High-Temperature Low-Cycle Fatigue Property of Heat-Resistant Ductile-Cast Irons

    NASA Astrophysics Data System (ADS)

    Kim, Yoon-Jun; Jang, Ho; Oh, Yong-Jun

    2009-09-01

    This study examined the high-temperature degradation behavior of two types of heat-resistant Si-Mo ductile cast iron (Fe-3.4C-3.7Si-0.4Mo and Fe-3.1C-4.5Si-1.0Mo) with particular attention paid to the mechanical properties and overall oxidation resistance. Tension and low-cycle fatigue properties were examined at 600 °C and 800 °C. The mechanical tests and metallographic and fractographic analyses showed that cast iron containing higher Si and Mo contents had a higher tensile strength and longer fatigue life at both temperatures than cast iron with lower levels due to the phase transformations of pearlite and carbide. The Coffin-Manson type equation was used to assess the fatigue mechanism suggesting that the higher Si-Mo alloy was stronger but less ductile than the lower Si-Mo alloy at 600 °C. However, similar properties for both alloys were observed at 800 °C because of softening and oxidation effects. Analysis of the isothermal oxidation behavior at those temperatures showed that mixed Fe2SiO4 layers were formed and the resulting scaling kinetics was much faster for low Si-Mo containing iron. With increasing temperature, subsurface degradation such as decarburization, voids, and cracks played a significant role in the overall oxidation resistance.

  15. Assessment of Computer Simulation Software and Process Data for High Pressure Die Casting of Magnesium

    SciTech Connect

    Sabau, Adrian S; Hatfield, Edward C; Dinwiddie, Ralph Barton; Kuwana, Kazunori; Viti, Valerio; Hassan, Mohamed I; Saito, Kozo

    2007-09-01

    Computer software for the numerical simulation of solidification and mold filling is an effective design tool for cast structural automotive magnesium components. A review of commercial software capabilities and their validation procedures was conducted. Aside form the software assessment, the program addressed five main areas: lubricant degradation, lubricant application, gate atomization, and heat transfer at metal mold interfaces. A test stand for lubricant application was designed. A sensor was used for the direct measurement of heat fluxes during lubricant application and casting solidification in graphite molds. Spray experiments were conducted using pure deionized water and commercial die lubricants. The results show that the sensor can be used with confidence for measuring heat fluxes under conditions specific to the die lube application. The data on heat flux was presented in forms suitable for use in HPDC simulation software. Severe jet breakup and atomization phenomena are likely to occur due to high gate velocities in HPDC. As a result of gate atomization, droplet flow affects the mold filling pattern, air entrapment, skin formation, and ensuing defects. Warm water analogue dies were designed for obtaining experimental data on mold filling phenomena. Data on break-up jet length, break-up pattern, velocities, and droplet size distribution were obtained experimentally and was used to develop correlations for jet break-up phenomena specific to die casting gate configurations.

  16. High-Temperature Performance of Cast CF8C-Plus Austenitic Stainless Steel

    SciTech Connect

    Maziasz, Philip J; Pint, Bruce A

    2011-01-01

    Covers and casings of small to medium size gas turbines can be made from cast austenitic stainless steels, including grades such as CF8C, CF3M, or CF10M. Oak Ridge National Laboratory and Caterpillar have developed a new cast austenitic stainless steel, CF8C-Plus, which is a fully austenitic stainless steel, based on additions of Mn and N to the standard Nb-stabilized CF8C steel grade. The Mn addition improves castability, as well as increases the alloy solubility for N, and both Mn and N synergistically act to boost mechanical properties. CF8C-Plus steel has outstanding creep-resistance at 600-900 C, which compares well with Ni-based superalloys such as alloys X, 625, 617, and 230. CF8C-Plus also has very good fatigue and thermal fatigue resistance. It is used in the as-cast condition, with no additional heat-treatments. While commercial success for CF8C-Plus has been mainly for diesel exhaust components, this steel can also be considered for gas turbine and microturbine casings. The purposes of this paper are to demonstrate some of the mechanical properties, to update the long-term creep-rupture data, and to present new data on the high-temperature oxidation behavior of these materials, particularly in the presence of water vapor.

  17. Quantification of the Solidification Microstructure in Continuously-Cast High-Carbon Steel Billets

    NASA Astrophysics Data System (ADS)

    Ganguly, Suvankar; Choudhary, S. K.

    2009-06-01

    In this work, an attempt has been made to investigate the relationship between the cast microstructure and solidification variables in industrial scale, continuously-cast (CC) high-carbon steel billets. Toward these, theoretical and experimental studies are undertaken to predict the evolution of dendrite arm spacing (DAS) in the columnar zone of CC billets. Several billet samples collected from the continuous casting shop of Tata Steel are used to characterize the solidification microstructure, and interdendritic arm spacings (both primary and secondary) are measured. Macrostructural examination of the billet samples indicates predominantly columnar structure in all billets. Dendrite arm spacings vary over a wide range indicating nonuniform secondary cooling. A mathematical model is also developed to describe the relationship between dendrite structures and solidification parameters. The model considers the effect of change of volume on solidification and provides a quantitative estimation of variation of DAS as a function of distance from the product surface. Results predicted by the mathematical model are compared with the experimental measurements and good agreement can be observed in this regard, thereby establishing the authenticity of the proposed formulation.

  18. Plunger Kinematic Parameters Affecting Quality of High-Pressure Die-Cast Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Fiorese, Elena; Bonollo, Franco

    2016-07-01

    The selection of the optimal process parameters in high-pressure die casting has been long recognized as a complex problem due to the involvement of a large number of interconnected variables. Among these variables, the effect of the plunger motion has been proved to play a prominent role, even if a thorough and exhaustive study is still missing in the literature. To overcome this gap, this work aims at identifying the most relevant plunger kinematic parameters and estimates their correlation with the casting quality, by means of a statistically significant sample manufactured with different plunger motion profiles. In particular, slow and fast shot velocities and switching position between two stages have been varied randomly in accordance with design of experiment methodology. The quality has been assessed through the static mechanical properties and porosity percentage. As a further proof, the percentage of oxides has been estimated on the fracture surfaces. These measurements have been correlated to novel parameters, representing the mechanical energy and the inertial force related to the plunger motion, that have been extracted from the time-history of the displacement curves. The application of statistical methods demonstrates that these novel parameters accurately explain and predict the overall quality of castings.

  19. Flexible high power-per-weight perovskite solar cells with chromium oxide-metal contacts for improved stability in air.

    PubMed

    Kaltenbrunner, Martin; Adam, Getachew; Głowacki, Eric Daniel; Drack, Michael; Schwödiauer, Reinhard; Leonat, Lucia; Apaydin, Dogukan Hazar; Groiss, Heiko; Scharber, Markus Clark; White, Matthew Schuette; Sariciftci, Niyazi Serdar; Bauer, Siegfried

    2015-10-01

    Photovoltaic technology requires light-absorbing materials that are highly efficient, lightweight, low cost and stable during operation. Organolead halide perovskites constitute a highly promising class of materials, but suffer limited stability under ambient conditions without heavy and costly encapsulation. Here, we report ultrathin (3 μm), highly flexible perovskite solar cells with stabilized 12% efficiency and a power-per-weight as high as 23 W g(-1). To facilitate air-stable operation, we introduce a chromium oxide-chromium interlayer that effectively protects the metal top contacts from reactions with the perovskite. The use of a transparent polymer electrode treated with dimethylsulphoxide as the bottom layer allows the deposition-from solution at low temperature-of pinhole-free perovskite films at high yield on arbitrary substrates, including thin plastic foils. These ultra-lightweight solar cells are successfully used to power aviation models. Potential future applications include unmanned aerial vehicles-from airplanes to quadcopters and weather balloons-for environmental and industrial monitoring, rescue and emergency response, and tactical security applications.

  20. Flexible high power-per-weight perovskite solar cells with chromium oxide-metal contacts for improved stability in air

    NASA Astrophysics Data System (ADS)

    Kaltenbrunner, Martin; Adam, Getachew; Głowacki, Eric Daniel; Drack, Michael; Schwödiauer, Reinhard; Leonat, Lucia; Apaydin, Dogukan Hazar; Groiss, Heiko; Scharber, Markus Clark; White, Matthew Schuette; Sariciftci, Niyazi Serdar; Bauer, Siegfried

    2015-10-01

    Photovoltaic technology requires light-absorbing materials that are highly efficient, lightweight, low cost and stable during operation. Organolead halide perovskites constitute a highly promising class of materials, but suffer limited stability under ambient conditions without heavy and costly encapsulation. Here, we report ultrathin (3 μm), highly flexible perovskite solar cells with stabilized 12% efficiency and a power-per-weight as high as 23 W g-1. To facilitate air-stable operation, we introduce a chromium oxide-chromium interlayer that effectively protects the metal top contacts from reactions with the perovskite. The use of a transparent polymer electrode treated with dimethylsulphoxide as the bottom layer allows the deposition--from solution at low temperature--of pinhole-free perovskite films at high yield on arbitrary substrates, including thin plastic foils. These ultra-lightweight solar cells are successfully used to power aviation models. Potential future applications include unmanned aerial vehicles--from airplanes to quadcopters and weather balloons--for environmental and industrial monitoring, rescue and emergency response, and tactical security applications.

  1. The role of chromium and of molybdenum in high performance alloys for the design of heat recovery systems

    SciTech Connect

    Kirchheiner, R.; Stenner, F.; Schambach, L.

    1997-08-01

    In Europe, a growing demand for heat recovery systems comes from the power plant operators. Heat recovery systems are designed to be operated under acid dewpoint conditions. Only high performance alloys can withstand the corrosive load generated by the precipitation of hot, concentrated and contaminated mineral acids. In a nickel matrix, the right balance of the elements chromium and molybdenum is decisive for the corrosion resistance of such metallic materials. On the basis of laboratory and field investigations, the corrosion behavior of new and established alloys is described in this paper.

  2. Optimized use of MgO flux in the agglomeration of high-chromium vanadium-titanium magnetite

    NASA Astrophysics Data System (ADS)

    Tang, Jue; Chu, Man-sheng; Xue, Xiang-xin

    2015-04-01

    The optimized use of MgO flux in the agglomeration of high-chromium vanadium-titanium magnetite was investigated systematically through sinter and pellet experiments. MgO was added in the form of magnesite. When the content of MgO in the sinter was increased from 1.95wt% to 2.63wt%, the low-temperature reduction degradation index increased from 80.57% to 82.71%. When the content of MgO in the pellet was increased from 1.14wt% to 2.40wt%, the reduction swelling index decreased from 15.2% to 8.6%; however, the compressive strength of the oxidized pellet decreased dramatically and it was 1985 N with an MgO content of 1.14wt%. This compressive strength does not satisfy the requirements for blast-furnace production. When all of the aforementioned results were taken into account, the sinter with a high MgO content (2.63wt%) matching the pellet with a low MgO content (less than 1.14wt%) was the rational burden structure for smelting high-chromium vanadium-titanium magnetite in blast furnaces.

  3. SPECIATION, DISSOLUTION, AND REDOX REACTIONS OF CHROMIUM RELEVANT TO PRETREATMENT AND SEPARATION OF HIGH-LEVEL TANK WASTES

    SciTech Connect

    Rai, Dhanpat; Rao, Linfeng; Clark, Sue B.

    2004-06-01

    Chromium, one of the problematic elements in tank sludges, is considered the most important constituent in defining the total volume of high-level radioactive waste (HLW) glass. Current sludge washing processes (e.g. caustic leaching, 3 M NaOH) are not effective in removing Cr. This inefficient removal would result in production of an unacceptably large volume of HLW glass and thus a tremendous increase in the cost of waste disposal. This proposed research seeks to develop fundamental data for chromium (Cr) reactions that are not currently available but are essential for developing effective methodologies for removing Cr form high-level waste (HLW). Our objectives are to study (1) the dissolution of several solid phases (e.g., CrOOH, Cr2O3(c), Cr(OH)3, and Fe and Cr, binary hydroxides, identified to be important from sludge leaching studies) in highly alkaline solutions and in the presence of other electrolytes (e.g., carbonate, phosphate, sulfate, nitrite), and (2) the effect of the nature of Cr solid phases and aqueous species on their redox reactivity with a variety of potential oxidants (e.g., H2O2, persulfate, O2, and ferrate). This information will provide critical support for developing enhanced pretreatment strategies for removing Cr from HLW and will achieve a major cost reduction in HLW disposal.

  4. Speciation, Dissolution, and Redox Reactions of Chromium Relevant to Pretreatment and Separation of High-Level Tank Wastes

    SciTech Connect

    Clark Sue B.; Dhanpat Rai; Linfeng Rao

    2005-04-20

    Chromium, one of the problematic elements in tank sludges, is considered the most important constituent in defining the total volume of high-level radioactive waste (HLW) glass. Current sludge washing processes (e.g. caustic leaching, 3 M NaOH) are not effective in removing Cr. This inefficient removal would result in production of an unacceptably large volume of HLW glass and thus a tremendous increase in the cost of waste disposal. This proposed research seeks to develop fundamental data for chromium (Cr) reactions that are not currently available but are essential for developing effective methodologies for removing Cr form high-level waste (HLW). Our objectives are to study (1) the dissolution of several solid phases (e.g., CrOOH, Cr2O3(c), Cr(OH)3, and Fe and Cr, binary hydroxides, identified to be important from sludge leaching studies) in highly alkaline solutions and in the presence of other electrolytes (e.g., carbonate, phosphate, sulfate, nitrite), and (2) the effect of the nature of Cr solid phases and aqueous species on their redox reactivity with a variety of potential oxidants (e.g., H2o2, persulfate, O2, and ferrate). This information will provide critical support for developing enhanced pretreatment strategies for removing Cr from HLW and will achieve a major cost reduction HLW disposal.

  5. Speciation, Dissolution, and Redox Reactions of Chromium Relevant to Pretreatment and Separation of High-Level Tank Wastes

    SciTech Connect

    Rai Dhanpat; Rao Linfeng

    2005-09-30

    Chromium, one of the problematic elements in tank sludges, is considered the most important constituent in defining the total volume of high-level radioactive waste (HLW) glass. Current sludge washing processes (e.g. caustic leaching, 3 M NaOH) are not effective in removing Cr. Such inefficient removal would result in the production of an unacceptably large volume of HLW glass and thus a tremendous increase in the cost of waste disposal. This proposed research seeks to develop fundamental data for chromium (Cr) reactions that are not currently available but are essential for developing effective methodologies for removing Cr form high-level waste (HLW). Our objectives are to study (1) the dissolution of several solid phases (e.g., CrOOH, Cr2O3(c), Cr(OH)3, and Fe and Cr, binary hydroxides, identified to be important from sludge leaching studies) in highly alkaline solutions and in the presence of other electrolytes (e.g., carbonate, phosphate, sulfate, nitrite), and (2) the effect of the nature of Cr solid phases and aqueous species on their redox reactivity with a variety of potential oxidants (H2O2, persulfate, hypochlorite, etc.). This information will provide critical support for developing enhanced pretreatment strategies for removing Cr from HLW and will achieve a major cost reduction in HLW disposal.

  6. Speciation, Dissolution, and Redox Reactions of Chromium Relevant to Pretreatment and Separation of High-Level Tank Wastes

    SciTech Connect

    Dhapat Rai; Linfeng Rao

    2006-06-01

    Chromium, one of the problematic elements in tank sludges, is considered the most important constituent in defining the total volume of high-level radioactive waste (HLW) glass. Current sludge-washing processes (e.g. caustic leaching, 3 M NaOH) are not effective in removing Cr. Such inefficient removal would result in the production of an unacceptably large volume of HLW glass and thus a tremendous increase in the cost of waste disposal. This proposed research seeks to develop fundamental data for chromium (Cr) reactions that are not currently available but are essential for developing effective methodologies for removing Cr form high-level waste (HLW). Our objectives are to study (1) the dissolution of several solid phases (e.g., CrOOH, Cr2O3(c), Cr(OH)3, and Fe and Cr, binary hydroxides, identified to be important from sludge leaching studies) in highly alkaline solutions and in the presence of other electrolytes (e.g., carbonate, phosphate, sulfate, nitrite), and (2) the effect of the nature of Cr solid phases and aqueous species on their redox reactivity with a variety of potential oxidants (H2O2, persulfate, hypochlorite, etc.). This information will provide critical support for developing enhanced pretreatment strategies for removing Cr from HLW and will achieve a major cost reduction in HLW disposal.

  7. Flow analysis and validation of numerical modelling for a thin walled high pressure die casting using SPH

    NASA Astrophysics Data System (ADS)

    Cleary, Paul W.; Savage, Gary; Ha, Joseph; Prakash, Mahesh

    2014-09-01

    High pressure die casting (HPDC) is an important process for high throughput manufacturing of complex shaped metallic components. The flow involves significant fragmentation and spray formation as the high pressure liquid jets into the die from the gate system. An important class of die cast components is one with large areas of thin walls. An example of this is the chassis of the laptop computer. Computational modelling provides an opportunity to both better understand the filling process and to optimize the runner, gates, flash overs and venting systems for the die. SPH has previously been found to be very suitable for predicting HPDC for bulkier automotive components. The modelling challenges arising from the very thin sections and the many flow paths in a laptop chassis require careful validation. A water analogue experiment is used to validate the predictions of the SPH model for this representative thin walled casting. SPH predictions are used to understand and characterise the filling process. Finally, comparison of flow lines visible in an etched finished casting with the high speed flow paths in the final filled SPH model show very strong agreement. Together these demonstrate that such an SPH model is able to capture substantial detail from both the water analogue system and the actual casting process and is very suitable for simulating these types of complex thin walled castings.

  8. Social aspects of high-risk notification among chromium-exposed workers.

    PubMed

    Needleman, C

    1993-01-01

    This study, based on 169 telephone interviews, explores how a sample of chromium-exposed workers responded to notification of their cohort's elevated risk of lung cancer. It is important to recognize that notified workers do not react as isolated individuals. Their responses are social, actively constructed through interaction with others, unfolding over time within a context of relationships and shared symbols that mediate the risk information. This report illustrates some of the ways that socially-based beliefs and interaction with the social environment can influence worker response, and suggests a more sociologically sophisticated concept of notification to fit the realities of workers' lives.

  9. Microstructural changes in as-cast M2 grade high speed steel during hot forging

    SciTech Connect

    Ghomashchi, M.R. . Metallurgy Dept.); Sellars, C.M. . Dept. of Engineering Materials)

    1993-10-01

    High speed steels have a complex carbide pattern in the as-cast state which has to be modified to achieve the desired properties of adequate toughness, hot hardness, and wear resistance. The High speed steels have a complex carbide pattern in the as-cast state which has to be modified to achieve the desired properties of adequate toughness, hot hardness, and wear resistance. The effects of hot forging and postdeformation annealing on carbide distribution and morphology in M2 grade high speed steel were studied, and it was shown that hot forging accelerates the spheroidization rate of M[sub 6]C carbide with little effect on coarsening. The mechanism responsible for such acceleration is dominated by mechanical disintegration of M[sub 6]C carbide plates, while diffusion-controlled spheroidization was not significant. For MC carbide particles, coarsening was the dominant mechanism, but it was not possible to ascertain whether diffusion had been unaffected by deformation or even increased by a factor that could be as high as 10,000 times. Annealing after deformation accelerated spheroidization which was attributed to the damaging of carbide plates during forging rather than an increase in diffusion rate, since the matrix was almost substructure-free in the annealed condition, i.e., lack of short-circuiting paths for diffusion.

  10. Development of analytical procedures for determination of total chromium by quadrupole ICP-MS and high-resolution ICP-MS, and hexavalent chromium by HPLC-ICP-MS, in different materials used in the automotive industry.

    PubMed

    Séby, F; Gagean, M; Garraud, H; Castetbon, A; Donard, O F X

    2003-10-01

    A European directive was recently adopted limiting the use of hazardous substances such as Pb, Hg, Cd, and Cr(VI) in vehicle manufacturing. From July 2003 a maximum of 2 g Cr(VI) will be authorised per vehicle in corrosion-preventing coatings of key components. As no standardised procedures are available to check if produced vehicles are in agreement with this directive, the objective of this work was to develop analytical procedures for total chromium and Cr(VI) determination in these materials. The first step of this study was to optimise digestion procedures for total chromium determination in plastic and metallic materials by inductively coupled plasma mass spectrometry (ICP-MS). High resolution (HR) ICP-MS was used to examine the influence of polyatomic interferences on the detection of the (52)Cr(+) and (53)Cr(+) isotopes. If there was strong interference with m/ z 52 for plastic materials, it was possible to use quadrupole ICP-MS for m/ z 53 if digestions were performed with HNO(3)+H(2)O(2). This mixture was also necessary for digestion of chromium from metallic materials. Extraction procedures in alkaline medium (NH(4)(+)/NH(3) buffer solution at pH 8.9) assisted by sonication were developed for determining Cr(VI) in four different corrosion-preventing coatings by HPLC-ICP-MS. After optimisation and validation with the only solid reference material certified for its Cr(VI) content (BCR 545; welding dusts), the efficiency of this extraction procedure for screw coatings was compared with that described in the EN ISO 3613 standard generally used in routine laboratories. For coatings comprising zinc and aluminium passivated in depth with chromium oxides the extraction procedure developed herein enabled determination of higher Cr(VI) concentrations. This was also observed for the screw covered with a chromium passivant layer on zinc-nickel. For coating comprising a chromium passivant layer on alkaline zinc the standardized extraction procedure was more efficient

  11. Updates on EPA’s High-Throughput Exposure Forecast (ExpoCast) Research Project (CPCP)

    EPA Science Inventory

    Recent research advances by the ORD ExpoCast project (CSS Rapid Exposure and Dosimetry) are presented to the computational toxicology community in the context of prioritizing chemicals on a risk-basis using joint ExpoCast and ToxCast predictions. Recent publications by Wambaugh e...

  12. Heat transfer characteristics of a high temperature sensible heat storage water heater using cast iron as a storage material

    SciTech Connect

    Jotshi, C.K.; Goswami, D.Y.; Klausner, J.F.; Hsieh, C.K.; Leung, M.; Li, H.; Malakar, S.; Colacino, F.

    1996-12-31

    This paper describes the heat transfer characteristics of high temperature sensible heat storage in cast iron for water heating applications. An experimental setup consisting of a cast iron cylinder and a tube running through its center was fabricated and tested. The experimental data were compared with the theoretical model. It was observed that the contact resistance between the cast iron and the tube plays a dominant role in extracting the heat. An approximate contact resistance prediction was obtained by assuming the resistance due to the air gap modulated by a correction factor, which accounts for the contacting surface area. Based on the results from the experimental setup and theoretical modeling a prototype storage water heater using cast iron blocks as the storage material was designed, fabricated and tested.

  13. High-capacity adsorption of dissolved hexavalent chromium using amine-functionalized magnetic corn stalk composites.

    PubMed

    Song, Wen; Gao, Baoyu; Zhang, Tengge; Xu, Xing; Huang, Xin; Yu, Huan; Yue, Qinyan

    2015-08-01

    Easily separable amine-functionalized magnetic corn stalk composites (AF-MCS) were employed for effective adsorption and reduction of toxic hexavalent chromium [Cr(VI)] to nontoxic Cr(III). The saturated magnetization of AF-MCS reached 6.2emu/g, and as a result, it could be separated from aqueous solution by a magnetic process for its superparamagnetism. The studies of various factors influencing the sorption behavior indicated that the optimum AF-MCS dosage for Cr(VI) adsorption was 1g/L, and the maximum adsorption capacity was observed at pH 3.0. The chromium adsorption perfectly fitted the Langmuir isotherm model and pseudo second order kinetic model. Furthermore, characterization of AF-MCS was investigated by means of XRD, SEM, TEM, FT-IR, BET, VSM and XPS analysis to discuss the uptake mechanism. Basically, these results demonstrated that AF-MCS prepared in this work has shown its merit in effective removal of Cr(VI) and rapid separation from effluents simultaneously.

  14. Stabilized chromium oxide film

    DOEpatents

    Garwin, Edward L.; Nyaiesh, Ali R.

    1988-01-01

    Stabilized air-oxidized chromium films deposited on high-power klystron ceramic windows and sleeves having a thickness between 20 and 150.ANG. are useful in lowering secondary electron emission yield and in avoiding multipactoring and window failure due to overheating. The ceramic substrate for the film is chosen from alumina, sapphire or beryllium oxide.

  15. Stabilized chromium oxide film

    DOEpatents

    Nyaiesh, A.R.; Garwin, E.L.

    1986-08-04

    Stabilized air-oxidized chromium films deposited on high-power klystron ceramic windows and sleeves having a thickness between 20 and 150A are useful in lowering secondary electron emission yield and in avoiding multipactoring and window failure due to overheating. The ceramic substrate for the film is chosen from alumina, sapphire or beryllium oxide.

  16. Development of Cast Alumina-forming Austenitic Stainless Steel Alloys for use in High Temperature Process Environments

    SciTech Connect

    Muralidharan, Govindarajan; Yamamoto, Yukinori; Brady, Michael P; Pint, Bruce A; Pankiw, Roman; Voke, Don

    2015-01-01

    There is significant interest in the development of alumina-forming, creep resistant alloys for use in various industrial process environments. It is expected that these alloys can be fabricated into components for use in these environments through centrifugal casting and welding. Based on the successful earlier studies on the development of wrought versions of Alumina-Forming Austenitic (AFA) alloys, new alloy compositions have been developed for cast products. These alloys achieve good high-temperature oxidation resistance due to the formation of protective Al2O3 scales while multiple second-phase precipitation strengthening contributes to excellent creep resistance. This work will summarize the results on the development and properties of a centrifugally cast AFA alloy. This paper highlights the strength, oxidation resistance in air and water vapor containing environments, and creep properties in the as-cast condition over the temperature range of 750°C to 900°C in a centrifugally cast heat. Preliminary results for a laboratory cast AFA composition with good oxidation resistance at 1100°C are also presented.

  17. Myoneural necrosis following high-frequency electrical stimulation of the cast-immobilized rabbit hindlimb

    NASA Technical Reports Server (NTRS)

    Friden, J.; Lieber, R. L.; Myers, R. R.; Powell, H. C.; Hargens, A. R.

    1989-01-01

    The morphological and physiological effects of 4 weeks of high-frequency electrical stimulation (1 h/day, 5 days/week) on cast-immobilized rabbit hindlimbs were investigated in the tibialis anterior muscle and peroneal nerve. In 2 out of 6 animals, high-frequency stimulation with immobilization caused muscle fiber death, internalization of muscle fiber nuclei, connective tissue proliferation, inflammatory response, altered fiber size distribution and variable staining intensities. The fast-twitch fibers were predominantly affected. Two of six peripheral nerves subjected to immobilization and stimulation showed severe damage. Tetanic forces were significantly reduced in the affected muscles. Therefore, the immobilization and high-frequency stimulation may be detrimental to myoneural structure and function and, thus, this combination of therapies should be applied conservatively.

  18. Method for fabricating ceramic filaments and high density tape casting method

    NASA Technical Reports Server (NTRS)

    Collins, Jr., Earl R. (Inventor)

    1990-01-01

    An apparatus and method is disclosed for fabricating mats of ceramic material comprising preparing a slurry of ceramic particles in a binder/solvent, charging the slurry into a vessel, forcing the slurry from the vessel into spinneret nozzles, discharging the slurry from the nozzles into the path of airjets to enhance the sinuous character of the slurry exudate and to dry it, collecting the filaments on a moving belt so that the filaments overlap each other thereby forming a mat, curing the binder therein, compressing and sintering the mat to form a sintered mat, and crushing the sintered mat to produce filament shaped fragments. A process is also disclosed for producing a tape of densely packed, bonded ceramic particles comprising forming a slurry of ceramic particles and a binder/solvent, applying the slurry to a rotating internal molding surface, applying a large centrifugal force to the slurry to compress it and force excess binder/solvent from the particles, evaporating solvent and curing the binder thereby forming layers of bonded ceramic particles and cured binder, and separating the binder layer from the layer of particles. Multilayers of ceramic particles are cast in an analogous manner on top of previously formed layers. When all of the desired layers have been cast the tape is fired to produce a sintered tape. For example, a three-layer tape is produced having outer layers of highly compressed filament shaped fragments of strontium doped lanthanum (LSM) particles and a center layer of yttria stabilized zicronia (YSZ) particles.

  19. High temperature performance of nickel aluminide castings for furnace fixtures and components

    SciTech Connect

    Orth, J.E.; Sikka, V.K.

    1996-10-01

    Materials are often the key to technological advancement. To remain competitive and create new markets, modern heat treating industries must utilize these technological advances to increase production and process efficiencies. These challenges are frequently met by increasing process temperatures and minimizing down time for maintenance and unscheduled repairs. This requirement has frequently been a challenge in the past since an increase in the process temperature typically results in a decrease in the life of the furnace fixtures and components. Nickel aluminide intermetallic alloys, based on the Ni{sub 3}Al composition and structure, are a new class of materials for use in the heat treating industries. These alloys provide excellent strength at elevated temperatures combined with very good resistance to carburization (in reducing and oxidizing environments) and high temperature oxidation. The mechanical and physical properties of cast nickel aluminide alloys are presented and compared to other commercially available cast and wrought heat resistant alloys. The advances in the development of these alloys are also discussed.

  20. Effects of Pore Distributions on Ductility of Thin-Walled High Pressure Die-Cast Magnesium

    SciTech Connect

    Choi, Kyoo Sil; Li, Dongsheng; Sun, Xin; Li, Mei; Allison, John

    2013-06-01

    In this paper, a microstructure-based three-dimensional (3D) finite element modeling method is adopted to investigate the effects of porosity in thin-walled high pressure die-cast (HPDC) Magnesium alloys on their ductility. For this purpose, the cross-sections of AM60 casting samples are first examined using optical microscope and X-ray tomography to obtain the general information on the pore distribution features. The experimentally observed pore distribution features are then used to generate a series of synthetic microstructure-based 3D finite element models with different pore volume fractions and pore distribution features. Shear and ductile damage models are adopted in the finite element analyses to induce the fracture by element removal, leading to the prediction of ductility. The results in this study show that the ductility monotonically decreases as the pore volume fraction increases and that the effect of ‘skin region’ on the ductility is noticeable under the condition of same local pore volume fraction in the center region of the sample and its existence can be beneficial for the improvement of ductility. The further synthetic microstructure-based 3D finite element analyses are planned to investigate the effects of pore size and pore size distribution.

  1. Microstructure and Properties of Cast B-Bearing High Speed Steel

    NASA Astrophysics Data System (ADS)

    Fu, Hanguang; Ma, Shengqiang; Hou, Jianqiang; Lei, Yongping; Xing, Jiandong

    2013-04-01

    Microstructure, mechanical properties, and wear resistance of B-bearing high-speed steel (HSS) roll material containing 0.90-1.00% C, 1.3-1.5% B, 0.8-1.5% W, 0.8-1.5% Mo, 4.6-5.0% Cr, 1.0-1.2% V, and 0.15-0.20% Ti were studied by means of the optical microscopy (OM), the scanning electron microscopy (SEM), x-ray diffraction (XRD), hardness, impact toughness, and pin-on-disk abrasion tests. The results showed that as-cast structure of B-bearing HSS consisted of α-Fe-, M23(B,C)6-, M3(B0.7C0.3)-, and M2(B,C)-type borocarbides, a small quantity of retained austenite, and a small amount of TiC. The hardness and impact toughness values of as-cast B-bearing HSS reached 65-67 HRC and 80-85 kJ/cm2, respectively. There were many M23(B,C)6-precipitated phases in the matrix after tempering, and then, with increasing temperature, the amount of precipitated phases increased considerably. Hardness of B-bearing HSS gradually decreased with the increasing tempering temperature, and the change of tempering temperature had no obvious effect on impact toughness. B-bearing HSS tempered at 500 °C has excellent wear resistance, which can be attributed to the effect of boron.

  2. Nanosized substructure of heat-treated high-strength cast iron

    NASA Astrophysics Data System (ADS)

    Chizhik, S. A.; Kuznetsova, T. A.; Khudolei, A. L.; Komarov, A. I.; Komarova, V. I.; Vasilenko, M. S.

    2013-09-01

    This paper presents the results of investigating the microstructure of high-strength VChTG cast iron by the methods of scanning electron and atomic-force microscopy and x-ray phase analysis. A nanosized substructure of ferrite, perlite, and graphite phases of the cast iron has been revealed. An ordered sandwich multilevel structure of ferrite in the initial VChTG in the form of steps of width 400-600 nm and height about 100 nm consisting of bands of width 30 nm and interband height 3-10 nm has been established. It has been shown that the width of cementite lamellae in perlite varies from 200 to 400 nm, and the lamellae themselves consist, in turn, of sublamellae of width 30 nm. Graphite inclusions consist of layered crystallites of diameter 5-200 nm with a thickness of individual layers of 0.7-1.4 nm. Upon heat treatment the size of bainite subgrains is 100-300 nm. It has been shown that there is s relation between the size of the shift of subgrains for heat-treated VChTG revealed by atomic-force microscopy and microdistortions of the α-phase lattice determined by x-ray analysis.

  3. Evaluation of a chemical etching solution for nickel-chromium-beryllium and chromium-cobalt alloys.

    PubMed

    Ferrari, M; Cagidiaco, M C; Borracchini, A; Bertelli, E

    1989-11-01

    Two chemical etching solutions were capable of providing micromechanical retention in two nickel-chromium-beryllium alloys and in a chromium-cobalt alloy. A resin matrix was used to verify the quality of etching on the metal surfaces. The chemical etching solutions created high microretentive surfaces in nickel-chromium-beryllium alloy but the chromium-cobalt alloy surfaces after etching were less retentive. Improved chemical etching technique should encourage expanded use of the resin-bonded retainers.

  4. Salvaged castings and methods of salvaging castings with defective cast cooling bumps

    DOEpatents

    Johnson, Robert Alan; Schaeffer, Jon Conrad; Lee, Ching-Pang; Abuaf, Nesim; Hasz, Wayne Charles

    2002-01-01

    Castings for gas turbine parts exposed on one side to a high-temperature fluid medium have cast-in bumps on an opposite cooling surface side to enhance heat transfer. Areas on the cooling surface having defectively cast bumps, i.e., missing or partially formed bumps during casting, are coated with a braze alloy and cooling enhancement material to salvage the part.

  5. Chromium - blood test

    MedlinePlus

    Serum chromium ... This test may be done to diagnose chromium poisoning or deficiency. ... Serum chromium level normally is less than or equal to 1.4 micrograms/milliliter (mcg/mL). Normal value ranges ...

  6. High-performance epoxy casting resins for SMD-LED packaging

    NASA Astrophysics Data System (ADS)

    Bogner, Georg; Debray, Alexandra; Hoehn, Klaus

    2000-04-01

    In order to come up with high volume SMD-LED production encompassing 1.9 billion devices for current fiscal year we did basic exploratory work to establish structure-processing- property relations for robust epoxy casting resin packages with identical ppm level of one. Bisphenol A-based epoxy casting resins (DGEBA) with acidic ester modified Hexahydrophthalic anhydride (HHPA) hardeners using strictly controlled high-grade raw materials were formulated and thermally transferred to highly transparent polyester networks. For 1 mm thick samples transparency in the 400 to 800 nm region is above 90%. Thermal aging tests for 6 weeks at 120 degrees Celsius reveal only slight discoloration with a color distance of 2. To avoid significant light losses within the LED operating life of 100,000 hrs stress on mechanically sensitive light-emitting chips was reduced by matching glass transition temperature Tg and E-modulus to 115 degrees Celsius and 2,800 MPa, respectively. Total chloride content below 1,000 ppm imply low corrosion potential. Further, resin composition, epoxy-hardener mixing ratio as well as curing profile were adapted to materialize fast curing for demand quantities while introducing effective low stress moieties in the final structure. Low internal stress, superior thermal shock and crack resistance were derived from supreme fracture toughness: KIC and GIC values were 1.350 MPam1/2 and 560 J/m2. With favorable water absorption behavior LED-packages withstand all soldering processes including TTW (through the wave) soldering. Thus, SMD-LEDs fulfill electronic industry standard JEDEC LEVEL 2.

  7. High-Cycle Fatigue Resistance of Si-Mo Ductile Cast Iron as Affected by Temperature and Strain Rate

    NASA Astrophysics Data System (ADS)

    Matteis, Paolo; Scavino, Giorgio; Castello, Alessandro; Firrao, Donato

    2015-09-01

    Silicon-molybdenum ductile cast irons are used to fabricate exhaust manifolds of internal combustion engines of large series cars, where the maximum pointwise temperature at full engine load may be higher than 973 K (700 °C). In this application, high-temperature oxidation and thermo-mechanical fatigue (the latter being caused by the engine start and stop and by the variation of its power output) have been the subject of several studies and are well known, whereas little attention has been devoted to the high-cycle fatigue, arising from the engine vibration. Therefore, the mechanical behavior of Si-Mo cast iron is studied here by means of stress-life fatigue tests up to 10 million cycles, at temperatures gradually increasing up to 973 K (700 °C). The mechanical characterization is completed by tensile and compressive tests and ensuing fractographic examinations; the mechanical test results are correlated with the cast iron microstructure and heat treatment.

  8. In-Situ Observation of Horizontal Centrifugal Casting using a High-Speed Camera

    NASA Astrophysics Data System (ADS)

    Esaka, Hisao; Kawai, Kohsuke; Kaneko, Hiroshi; Shinozuka, Kei

    2012-07-01

    In order to understand the solidification process of horizontal centrifugal casting, experimental equipment for in-situ observation using transparent organic substance has been constructed. Succinonitrile-1 mass% water alloy was filled in the round glass cell and the glass cell was completely sealed. To observe the movement of equiaxed grains more clearly and to understand the effect of movement of free surface, a high-speed camera has been installed on the equipment. The most advantageous point of this equipment is that the camera rotates with mold, so that one can observe the same location of the glass cell. Because the recording rate could be increased up to 250 frames per second, the quality of movie was dramatically modified and this made easier and more precise to pursue the certain equiaxed grain. The amplitude of oscillation of equiaxed grain ( = At) decreased as the solidification proceeded.

  9. Near-anode focusing phenomenon caused by the high anolyte concentration in the electrokinetic remediation of chromium(VI)-contaminated soil.

    PubMed

    Li, Dong; Xiong, Zhen; Nie, Yang; Niu, Yuan-Yuan; Wang, Li; Liu, Yuan-Yuan

    2012-08-30

    The effects of the concentration and the low pH value of anolyte on the electrokinetic remediation (EKR) of chromium-contaminated soil were investigated using chromium-spiked kaolin-gypsum soil. Results of visual observation and X-ray fluorescence analysis show that high anolyte concentrations could cause an ion-induced potential gradient well trapping effect on the soil near the anode, and consequently cause a focusing phenomenon (FP) without chemical precipitation. This FP significantly prolonged the remediation duration and reduced chromium removal. The low pH value of soil aggravated the FP, resulting in a quasi-dead zone near the anode caused by the reduction in soil resistance, rather than the adsorption of chromium (VI) ions. The high anolyte concentration also resulted in high energy consumption. The FP and low pH value collectively decreased the energy efficiency by more than 96%. This kind of FP can be predicted via the online monitoring of the potential gradient profiles of the soil between the electrodes in the EKR.

  10. Near-anode focusing phenomenon caused by the high anolyte concentration in the electrokinetic remediation of chromium(VI)-contaminated soil.

    PubMed

    Li, Dong; Xiong, Zhen; Nie, Yang; Niu, Yuan-Yuan; Wang, Li; Liu, Yuan-Yuan

    2012-08-30

    The effects of the concentration and the low pH value of anolyte on the electrokinetic remediation (EKR) of chromium-contaminated soil were investigated using chromium-spiked kaolin-gypsum soil. Results of visual observation and X-ray fluorescence analysis show that high anolyte concentrations could cause an ion-induced potential gradient well trapping effect on the soil near the anode, and consequently cause a focusing phenomenon (FP) without chemical precipitation. This FP significantly prolonged the remediation duration and reduced chromium removal. The low pH value of soil aggravated the FP, resulting in a quasi-dead zone near the anode caused by the reduction in soil resistance, rather than the adsorption of chromium (VI) ions. The high anolyte concentration also resulted in high energy consumption. The FP and low pH value collectively decreased the energy efficiency by more than 96%. This kind of FP can be predicted via the online monitoring of the potential gradient profiles of the soil between the electrodes in the EKR. PMID:22738769

  11. Application of high performance liquid chromatography with inductively coupled plasma mass spectrometry (HPLC-ICP-MS) for determination of chromium compounds in the air at the workplace.

    PubMed

    Stanislawska, Magdalena; Janasik, Beata; Wasowicz, Wojciech

    2013-12-15

    The toxicity and bioavailability of chromium species are highly dependable on the form or species, therefore determination of total chromium is insufficient for a complete toxicological evaluation and risk assessment. An analytical method for determination of soluble and insoluble Cr (III) and Cr (VI) compounds in welding fume at workplace air has been developed. The total chromium (Cr) was determined by using quadruple inductively coupled plasma mass spectrometry (ICP-MS) equipped with a dynamic reaction cell (DRC(®)). Soluble trivalent and hexavalent chromium compounds were determined by high performance liquid chromatography with inductively coupled plasma mass spectrometry (HPLC-ICP-MS). A high-speed, reversed-phase CR C8 column (PerkinElmer, Inc., Shelton, CT, USA) was used for the speciation of soluble Cr (III) and soluble Cr (VI). The separation was accomplished by interaction of the chromium species with the different components of the mobile phase. Cr (III) formed a complex with EDTA, i.e. retained on the column, while Cr (VI) existed in the solutions as dichromate. Alkaline extraction (2% KOH and 3% Na2CO3) and anion exchange column (PRP-X100, PEEK, Hamilton) were used for the separation of the total Cr (VI). The results of the determination of Cr (VI) were confirmed by the analysis of the certified reference material BCR CRM 545 (Cr (VI) in welding dust). The results obtained for the certified material (40.2±0.6 g kg(-1)) and the values recorded in the examined samples (40.7±0.6 g kg(-1)) were highly consistent. This analytical method was applied for the determination of chromium in the samples in the workplace air collected onto glass (Whatman, Ø 37 mm) and membrane filters (Sartorius, 0.8 μm, Ø 37 mm). High performance liquid chromatography with inductively coupled plasma mass spectrometry is a remarkably powerful and versatile technique for determination of chromium species in welding fume at workplace air. PMID:24209303

  12. The influence of high thermal gradient casting, hot isostatic pressing and alternate heat treatment on the structure and properties of a single crystal nickel base superalloy

    NASA Technical Reports Server (NTRS)

    Fritzemeier, L. G.

    1988-01-01

    A development program has been conducted to improve the cyclic properties of the PWA 1480 single-crystal superalloy by reducing or entirely eliminating casting porosity at fatigue-initiation sites, through the use of improved casting process parameters and HIPing; potential mechanical property improvements in a high-pressure hydrogen environment were also sought in alternatives to the standard coating and heat-treatment cycle. High thermal gradient casting was found to yield a reduction in overall casting porosity density and pore sizes. The most dramatic mechanical property improvement resulted from HIPing.

  13. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    DOE PAGESBeta

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanicalmore » properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.« less

  14. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    NASA Astrophysics Data System (ADS)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-07-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  15. High-performance, extrusion-cast explosives with low sensitivity: Interim report No. 2

    SciTech Connect

    Scribner, K.J.; von Holtz, E.; Simpson, R.L.

    1989-01-10

    Lawrence Livermore National Laboratory (LLNL) has developed a class of explosives having both high performance for modern precision munitions and greater safety for reduced vulnerability of launch platforms (ships, planes, ammunition storage sites) to enemy fire or accidents. Known as extrusion-cast explosives (ECXs), they have demonstrated performance levels equivalent to the most powerful now available, but test results indicate they are far less sensitive than the conventional high-energy explosives. Specifically, in a sympathetic-detonation test, ECX that was immediately adjacent to a deliberately-detonated donor charge did not detonate in two of three tests, whereas Comp B did detonate sympathetically in this test. Also, this ECX provided performance equivalent to that of the high-performance explosive LX-14, when tested in the TOW (tube-launched, optically-sighted, wire-guided) missile. This report describes the performance, vulnerability, and processing (at this stage of development) of this class of explosives. 9 refs., 18 figs., 11 tabs.

  16. High-efficiency screen-printed belt co-fired solar cells on cast multicrystalline silicon

    NASA Astrophysics Data System (ADS)

    Upadhyaya, Ajay; Sheoran, Manav; Rohatgi, Ajeet

    2005-01-01

    High-efficiency 4cm2 untextured screen-printed solar cells were achieved on cast multicrystalline silicon. These cells were fabricated using a simple manufacturable process involving POCl3 diffusion for emitter, PECVD SiNx:H deposition for a single-layer antireflection coating and rapid co-firing of Ag grid, Al backcontact, and Al-BSF in a belt furnace. An optimized process sequence contributed to effective impurity gettering and defect passivation, resulting in high average bulk lifetimes in the range of 100-250 μs after the cell processing. The contact firing contributed to good ohmic contacts with low series resistance of <1Ωcm2, low backsurface recombination velocity of <500cm/s, and high fill factors of ˜0.78. These parameters resulted in 16.9% and 16.8% efficient untextured screen-printed cells with a single layer AR coating on heat exchanger method (HEM) and Baysix mc-Si. The identical process applied to the untextured float zone wafers gave an efficiency of 17.2%. The same optimized co-firing cycle, when applied to HEM mc-Si wafers with starting lifetimes varying over a wide range of 4-70 μs, resulted in cell efficiencies in the range of 16.5%-17%.

  17. An Investigation into the Accuracy of Two Currently Available Dental Impression Materials in the Construction of Cobalt-Chromium Frameworks for Removable Partial Dentures.

    PubMed

    Dubal, Rajesh Kumar; Friel, Tim; Taylor, Philip D

    2015-03-01

    This study investigated the suitability of irreversible hydrocolloid as an impression material for cobalt-chromium framework construction. Scans of casts derived from (1) alginate and (2) addition-cured polyvinylsiloxane impressions were superposed on to a control. The differences within and between groups were compared at fixed landmarks. The investigation revealed a high degree of scan coincidence within and between groups. However, certain features, such as undercuts, resulted in a lower degree of scan coincidence. Irreversible hydrocolloid appears to be a viable alternative to addition-cured polyvinyl-siloxane as an impression material for cobalt-chromium framework construction.

  18. Chromium in rivers impacted by tannery wastes determined by high performance liquid chromatography - inductively coupled plasma mass spectrometry

    NASA Astrophysics Data System (ADS)

    Pereira de Abreu, M.-H.; Vignati, D.; Dominik, J.

    2003-05-01

    The total chromium concentrations by ICP-MS and HPLC-ICP-MS and the redox chromium species have been determined in rivers impacted by untreated wastes from tanneries at Fès (Morocco). The results obtained by two ICP-MS analysis methods showed significantly different chromium values at m/z 53. The higher values obtained with external calibration, can be attributed to matrix effects, especially ^{37}Cl ^{16}O at m/z 53. This is confirmed on the chromatograms by the presence of a peak at 100s with the anomalous ^{52}Cr/^{53}Cr isotopic ratio. The hexavalent chromium was not detected. Two trivalent chromium monomer species, Cr(OH)(H2O)5^{2+} and Cr(H2O)6^{3+}, were present in low concentrations. We suppose that the major part of chromium occurred as Cr(III) polymeric species which were not retained on the column. These Cr(III) forms are usually complexed with Cl^- or/and SO4^{2-}, used as tanning agents.

  19. High coercivity microcrystalline Nd-rich Nd-Fe-Co-Al-B bulk magnets prepared by direct copper mold casting

    NASA Astrophysics Data System (ADS)

    Zhao, L. Z.; Hong, Y.; Fang, X. G.; Qiu, Z. G.; Zhong, X. C.; Gao, X. S.; Liu, Z. W.

    2016-06-01

    High coercivity Nd25Fe40Co20Al15-xBx (x=7-15) hard magnets were prepared by a simple process of injection casting. Different from many previous investigations on nanocomposite compositions, the magnets in this work contain hard magnetic Nd2(FeCoAl)14B, Nd-rich, and Nd1+ε(FeCo)4B4 phases. The magnetic properties, phase evolution, and microstructure of the as-cast and annealed magnets were investigated. As the boron content increased from 7 to 11 at%, the intrinsic coercivity Hcj of the as-cast magnet increased from 816 to 1140 kA/m. The magnets annealed at 750 °C have shown more regular and smaller grains than the as-cast alloys, especially for the x=11 alloy. The high intrinsic coercivities for the annealed alloys with x=8~11 result from the presence of small-sized grains in the microstructure. The highest Hcj of 1427 kA/m was obtained for the heat treated alloy with x=10. This work provides an alternative approach for preparing fully dense Nd-rich bulk hard magnets with relatively good properties.

  20. An Application of Trapped-Air Analysis to Large Complex High-Pressure Magnesium Casting

    SciTech Connect

    Prindiville, J; Lee, S; Gokhale, A

    2004-07-08

    The usual method for simulating die-castings consists of a solidification analysis of the casting process - a computer calculation of heat transfer between the casting and the die components. The use of cyclic simulations, coupled with the geometric accuracy of the finite element method, has advanced this procedure to the point where it is routinely used for reliable prediction of shrinkage defects in die-castings. Filling analysis is also routinely used to get a glimpse of cavity filling and ensures that overflows are at their most effective location. When coupled with heat transfer, a filling analysis is also very effective in demonstrating the effects of heat loss in the fluid and how it consequentially can negatively affect filling.

  1. High-Throughput Screening in ToxCast/Tox21 (FutureToxII)

    EPA Science Inventory

    Addressing safety aspects of drugs and environmental chemicals relies extensively on animal testing. However, the quantity of chemicals needing assessment and challenges of species extrapolation require development of alternative approaches. The EPA’s ToxCast program addresses th...

  2. ToxCast: Using high throughput screening to identify profiles of biological activity

    EPA Science Inventory

    ToxCast, the United States Environmental Protection Agency’s chemical prioritization research program, is developing methods for utilizing computational chemistry and bioactivity profiling to predict potential for toxicity and prioritize limited testing resources (www.epa.gov/toc...

  3. The effect of chromium, carbon, and yttrium on the oxidation of nickel-base alloys in high temperature water

    SciTech Connect

    Angeliu, T.M. . Dept. of Materials Science and Engineering); Was, G.S. . Dept. of Nuclear Engineering Univ. of Michigan, Ann Arbor, MI . Dept. of Materials Science and Engineering)

    1993-07-01

    Since the surface film has been implicated in several models of intergranular stress corrosion cracking (IGSCC) of nickel-base alloys, this study was initiated to provide a foundation for the future study of a possible link between the nature of the surface film and IG crack susceptibility. The influence of chromium, carbon, and yttrium on the nature of the surface film formed on nickel-base alloys was investigated after 100 h of exposure in high purity, deaerated, hydrogenated water at 360 C. XPS and SEM provided information on the chemical composition, structure, morphology, and thickness of the surface film. Increasing the content from 5 to 17 weight percent (w/o) of a Ni-xCr-9Fe-low C alloy dramatically changes the surface film from predominantly Ni(OH)[sub 2] to Cr[sub 2]O[sub 3]. An additional increase in Cr from 17 to 30 w/o does not significantly alter the type, distribution, or thickness of the oxide phases formed. This suggests that there is a critical chromium concentration that controls the formation of Cr[sub 2]O[sub 3] under the test conditions. The presence of Cr[sub 2]O[sub 3] in these alloys is attributed to the high affinity of Cr for oxygen, and the increased stability of Cr[sub 2]O[sub 3] over many other oxides in reducing environments. The addition of 300 wppm carbon to a Ni-17Cr-9Fe-0.0030 C alloy increases the film thickness without changing Cr[sub 2]O[sub 3] as the dominant surface species. Yttrium implantation to 2.4 atom percent at a depth of 70 nm in Ni-17Cr-9Fe-0.0030 and 0.030 C alloys produces a similar film thickness and similar composition profiles containing slightly more Ni(OH)[sub 2] than Cr[sub 2]O[sub 3]. Yttrium is known for forming Y[sub 2]O[sub 3] which most likely promotes the formations of Cr[sub 2]O[sub 3] by acting as nucleations sites for the similarly structured chromia.

  4. Mechanical Properties of Carbon Fiber-Reinforced Aluminum Manufactured by High-Pressure Die Casting

    NASA Astrophysics Data System (ADS)

    Kachold, Franziska; Singer, Robert

    2016-08-01

    Carbon fiber reinforced aluminum was produced by a specially adapted high-pressure die casting process. The MMC has a fiber volume fraction of 27%. Complete infiltration was achieved by preheating the bidirectional, PAN-based carbon fiber body with IR-emitters to temperatures of around 750 °C. The degradation of the fibers, due to attack of atmospheric oxygen at temperatures above 600 °C, was limited by heating them in argon-rich atmosphere. Additionally, the optimization of heating time and temperature prevented fiber degradation. Only the strength of the outer fibers is reduced by 40% at the most. The fibers in core of fiber body are nearly undamaged. In spite of successful manufacturing, the tensile strength of the MMC is below strength of the matrix material. Also unidirectional MMCs with a fiber volume fraction of 8% produced under the same conditions, lack of the reinforcing effect. Two main reasons for the unsatisfactory mechanical properties were identified: First, the fiber-free matrix, which covers the reinforced core, prevents effective load transfer from the matrix to the fibers. And second, the residual stresses in the fiber-free zones are as high as 100 MPa. This causes premature failure in the matrix. From this, it follows that the local reinforcement of an actual part is limited. The stress distribution caused by residual stresses and by loading needs to be known. In this way, the reinforcing phase can be placed and aligned accordingly. Otherwise delamination and premature failure might occur.

  5. Control of Crystal Morphology for Mold Flux During High-Aluminum AHSS Continuous Casting Process

    NASA Astrophysics Data System (ADS)

    GUO, Jing; SEO, Myung-Duk; SHI, Cheng-Bin; CHO, Jung-Wook; KIM, Seon-Hyo

    2016-08-01

    In the present manuscript, the efforts to control the crystal morphology are carried out aiming at improving the lubrication of lime-alumina-based mold flux for casting advanced high-strength steel with high aluminum. Jackson α factors for crystals of melt crystallization in multi-component mold fluxes are established and reasonably evaluated by applying thermodynamic databases to understand the crystal morphology control both in lime-alumina-based and lime-silica-based mold fluxes. The results show that Jackson α factor and supercooling are the most critical factors to determine the crystal morphology in a mold flux. Crystals precipitating in mold fluxes appear with different morphologies due to their different Jackson α factors and are likely to be more faceted with higher Jackson α factor. In addition, there is a critical supercooling degree for crystal morphology dendritic transition. When the supercooling over the critical value, the crystals transform from faceted shape to dendritic ones in morphology as the kinetic roughening occurs. Typically, the critical supercooling degrees for cuspidine dendritic transition in the lime-silica-based mold fluxes are evaluated to be between 0.05 and 0.06. Finally, addition of a small amount of Li2O in the mold flux can increase the Jackson α factor and decrease the supercooling for cuspidine precipitation; thus, it is favorable to enhance a faceted cuspidine crystal.

  6. Chromium Ions Improve Moisure Resistance of Epoxy Resins

    NASA Technical Reports Server (NTRS)

    St. Clair, A. K.; St. Clair, T. L.; Stoakley, D. M.; Singh, J. J.; Sprinkle, D. R.

    1986-01-01

    Broad spectrum of thermosetting epoxy resins used on commercial and military aircraft, primarily as composite matrices and adhesives. In new technique, chromium-ion containing epoxy with improved resistance to moisture produced where chromium ions believed to prevent absorption of water molecules by coordinating themselves to hydroxyl groups on epoxy chain. Anticipated that improved epoxy formulation useful as composite matrix resin, adhesive, or casting resin for applications on commercial and advanced aircraft. Improvement made without sacrifice in mechanical properties of polymer.

  7. Characterization of microstructure, texture and magnetic properties in twin-roll casting high silicon non-oriented electrical steel

    SciTech Connect

    Li, Hao-Ze; Liu, Hai-Tao Liu, Zhen-Yu Lu, Hui-Hu; Song, Hong-Yu; Wang, Guo-Dong

    2014-02-15

    An Fe-6.5 wt.% Si-0.3 wt.% Al as-cast sheet was produced by twin-roll strip casting process, then treated with hot rolling, warm rolling and annealing. A detailed study of the microstructure and texture evolution at different processing stages was carried out by optical microscopy, X-ray diffraction and electron backscattered diffraction analysis. The initial as-cast strip showed strong columnar grains and pronounced < 001 >//ND texture. The hot rolled and warm rolled sheets were characterized by large amounts of shear bands distributed through the thickness together with strong < 110 >//RD texture and weak < 111 >//ND texture. After annealing, detrimental < 111 >//ND texture almost disappeared while beneficial (001)<210 >, (001)<010 >, (115)<5 − 10 1 > and (410) < 001 > recrystallization textures were formed, thus the magnetic induction of the annealed sheet was significantly improved. The recrystallization texture in the present study could be explained by preferred nucleation and grain growth mechanism. - Highlights: • A high silicon as-cast strip with columnar structure was produced. • A thin warm rolled sheet without large edge cracks was obtained. • Microstructure and texture evolution at each stage were investigated. • Beneficial (001)<210 >, (001)<010 >, (410)<001 > recrystallization textures were formed. • The magnetic induction of annealed sheet was significantly improved.

  8. Therapeutic Efficacy and Cost Effectiveness of High Cut-Off Dialyzers Compared to Conventional Dialysis in Patients with Cast Nephropathy

    PubMed Central

    Curti, Adriano; Schwarz, Albin; Trachsler, Johannes; Tomonaga, Yuki

    2016-01-01

    Background High Cut-Off (HCO) dialysis membranes efficiently reduce serum free light chain (FLC) concentrations and may improve renal recovery and survival from multiple myeloma (MM) associated renal failure with cast nephropathy. However, clinical trials comparing dialysis with HCO versus conventional filters are lacking. The aim of this study was to assess clinical outcomes and economic impact of HCO dialyzers compared to conventional hemodialysis membranes in cast nephropathy. Methods Multicenter retrospective analysis of 19 patients treated for renal failure from FLC associated cast nephropathy with standard induction chemotherapy (bortezomib/dexamethasone). We compared hemodialysis treatment with High Cut-Off (n = 12) versus conventional dialyzers (n = 7). Primary endpoint was survival; secondary endpoints were renal recovery, renal function and treatment costs. Results At 12 months, patient survival was 25% in the HCO group versus 0% in controls (p = NS). A tendency towards faster renal recovery (p = 0.066) and better renal function at 3, 6 and 12 months (p = 0.109) after diagnosis of MM was noted in the HCO group. Complete renal response rate was achieved in 10.5 and 0% of HCO and control patients, respectively, partial renal response in 15.8 and 5.3%, and minor renal response in 26.3 and 15.8%, respectively. Both patient survival and renal recovery were significantly correlated with the extent of free light chain (FLC) reduction in serum. Median treatment costs were CHF 230’000 and 223’000 (p = NS) in the HCO and control group, respectively. Conclusions Hemodialysis treatment with HCO membranes for cast nephropathy tended towards better survival as well as faster and better recovery of renal function versus conventional dialyzers. Moreover, total medical costs were comparable between groups. In the absence of results from randomized prospective trials on this topic, the use of HCO dialyzers in patients with renal failure from cast nephropathy may be

  9. Quantitative Characterization of Inclusions in Continuously Cast High-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Faraji, Masoumeh; Wilcox, David P.; Thackray, Richard; Howe, Andrew A.; Todd, Iain; Tsakiropoulos, Panos

    2015-12-01

    Existing standards for the characterization of the size, morphology, chemistry, and distribution of inclusions in steels using different techniques are briefly reviewed in this work. Strengths and shortfalls of different methods are discussed, and a combination of different criteria is used to quantitatively characterize the inclusions in a continuously cast high-carbon steel. It is shown that the main elements in the inclusions for the studied steel were Mn, S, Ti, Al, and oxygen and that alongside MnS and some Al2O3 inclusions many non-metallic inclusions appeared in complex forms, consisting of silicates, sulfides, and different types of oxides. Duplex inclusions, mainly cores of Al2O3, or SiO2 surrounded by MnS were the most common complex multiphase inclusions in this steel. An industrial approach was used to classify the inclusions into thirteen different oxide types. Based upon this approach, data are presented according to the chemistry of inclusions using diagrams featuring different quantitative parameters. Furthermore, it is shown that the number of oxides per unit area and the size of oxides, respectively, decreased and increased with increasing distance from the surface of the bloom which had solidified at the highest cooling rate.

  10. Speciation of chromium in environmental samples by dual electromembrane extraction system followed by high performance liquid chromatography.

    PubMed

    Safari, Meysam; Nojavan, Saeed; Davarani, Saied Saeed Hosseiny; Morteza-Najarian, Amin

    2013-07-30

    This study proposes the dual electromembrane extraction followed by high performance liquid chromatography for selective separation-preconcentration of Cr(VI) and Cr(III) in different environmental samples. The method was based on the electrokinetic migration of chromium species toward the electrodes with opposite charge into the two different hollow fibers. The extractant was then complexed with ammonium pyrrolidinedithiocarbamate for HPLC analysis. The effects of analytical parameters including pH, type of organic solvent, sample volume, stirring rate, time of extraction and applied voltage were investigated. The results showed that Cr(III) and Cr(VI) could be simultaneously extracted into the two different hollow fibers. Under optimized conditions, the analytes were quantified by HPLC instrument, with acceptable linearity ranging from 20 to 500 μg L(-1) (R(2) values≥0.9979), and repeatability (RSD) ranging between 9.8% and 13.7% (n=5). Also, preconcentration factors of 21.8-33 that corresponded to recoveries ranging from 31.1% to 47.2% were achieved for Cr(III) and Cr(VI), respectively. The estimated detection limits (S/N ratio of 3:1) were less than 5.4 μg L(-1). Finally, the proposed method was successfully applied to determine Cr(III) and Cr(VI) species in some real water samples. PMID:23856230

  11. Chromium Reaction Mechanisms for Speciation using Synchrotron in-Situ High-Temperature X-ray Diffraction.

    PubMed

    Low, Fiona; Kimpton, Justin; Wilson, Siobhan A; Zhang, Lian

    2015-07-01

    We use in situ high-temperature X-ray diffraction (HT-XRD), ex-situ XRD and synchrotron X-ray absorption near edge structure spectroscopy (XANES) to derive fundamental insights into mechanisms of chromium oxidation during combustion of solid fuels. To mimic the real combustion environment, mixtures of pure eskolaite (Cr(3+)2O3), lime (CaO) and/or kaolinite [Al2Si2O5(OH)4] have been annealed at 600-1200 °C in air versus 1% O2 diluted by N2. Our results confirm for the first time that (1) the optimum temperature for Cr(6+) formation is 800 °C for the coexistence of lime and eskolaite; (2) upon addition of kaolinite into oxide mixture, the temperature required to produce chromatite shifts to 1000 °C with a remarkable reduction in the fraction of Cr(6+). Beyond 1000 °C, transient phases are formed that bear Cr in intermediate valence states, which convert to different species other than Cr(6+) in the cooling stage; (3) of significance to Cr mobility from the waste products generated by combustion, chromatite formed at >1000 °C has a glassy disposition that prevents its water-based leaching; and (4) Increasing temperature facilitates the migration of eskolaite particles into bulk lime and enhances the extent to which Cr(3+) is oxidized, thereby completing the oxidation of Cr(3+) to Cr(6+) within 10 min. PMID:26055512

  12. Cradle-to-Gate Impact Assessment of a High-Pressure Die-Casting Safety-Relevant Automotive Component

    NASA Astrophysics Data System (ADS)

    Cecchel, Silvia; Cornacchia, Giovanna; Panvini, Andrea

    2016-09-01

    The mass of automotive components has a direct influence on several aspects of vehicle performance, including both fuel consumption and tailpipe emissions, but the real environmental benefit has to be evaluated considering the entire life of the products with a proper life cycle assessment. In this context, the present paper analyzes the environmental burden connected to the production of a safety-relevant aluminum high-pressure die-casting component for commercial vehicles (a suspension cross-beam) considering all the phases connected to its manufacture. The focus on aluminum high-pressure die casting reflects the current trend of the industry and its high energy consumption. This work shows a new method that deeply analyzes every single step of the component's production through the implementation of a wide database of primary data collected thanks to collaborations of some automotive supplier companies. This energy analysis shows significant environmental benefits of aluminum recycling.

  13. Cradle-to-Gate Impact Assessment of a High-Pressure Die-Casting Safety-Relevant Automotive Component

    NASA Astrophysics Data System (ADS)

    Cecchel, Silvia; Cornacchia, Giovanna; Panvini, Andrea

    2016-08-01

    The mass of automotive components has a direct influence on several aspects of vehicle performance, including both fuel consumption and tailpipe emissions, but the real environmental benefit has to be evaluated considering the entire life of the products with a proper life cycle assessment. In this context, the present paper analyzes the environmental burden connected to the production of a safety-relevant aluminum high-pressure die-casting component for commercial vehicles (a suspension cross-beam) considering all the phases connected to its manufacture. The focus on aluminum high-pressure die casting reflects the current trend of the industry and its high energy consumption. This work shows a new method that deeply analyzes every single step of the component's production through the implementation of a wide database of primary data collected thanks to collaborations of some automotive supplier companies. This energy analysis shows significant environmental benefits of aluminum recycling.

  14. [Experimental study on the remediation of chromium contaminated groundwater with PRB media].

    PubMed

    Zhu, Wen-Hui; Dong, Liang-Fei; Wang, Xing-Run; Zhai, Ya-Li

    2013-07-01

    Due to the surface reaction between zero-valent iron and Cr(VI), iron cannot be fully utilized in the Fe(0)-Permeable Reactive Barrier(PRB), and the PRB is prone to compaction and blockage. In order to resolve these problems, iron powder coated with different polymer was tested in the treatment of chromium-polluted groundwater. Experimental results demonstrated that sodium alginate (SA) was the best package materials. According to analysis with FEI and EDX, pore structures were created by cross-linking of SA with Ca2+, in which a lot of attaching points exist, and through which Cr(VI) could react with interior iron powder. SA coating cast iron (SAC) and reduced iron (SAR) were tested in the treatment of chromium-polluted groundwater individually; the results showed that the removal efficiency of Cr( VI) by SAC was double that by SAR. After optimization of technology parameters of SAC, the Cr(VI) removal process follows the pseudo first-order kinetics. Based on dynamic experiments with SAC, Cr(VI)/Fe(0) was up to 32.25 mg x g(-1) and the PRB maintained high permeability coefficient (2.38 cm x s(-1)) after complete reaction. Compared with cast iron media is feasible in the remediation of chromium contaminated groundwater. PMID:24028003

  15. [Experimental study on the remediation of chromium contaminated groundwater with PRB media].

    PubMed

    Zhu, Wen-Hui; Dong, Liang-Fei; Wang, Xing-Run; Zhai, Ya-Li

    2013-07-01

    Due to the surface reaction between zero-valent iron and Cr(VI), iron cannot be fully utilized in the Fe(0)-Permeable Reactive Barrier(PRB), and the PRB is prone to compaction and blockage. In order to resolve these problems, iron powder coated with different polymer was tested in the treatment of chromium-polluted groundwater. Experimental results demonstrated that sodium alginate (SA) was the best package materials. According to analysis with FEI and EDX, pore structures were created by cross-linking of SA with Ca2+, in which a lot of attaching points exist, and through which Cr(VI) could react with interior iron powder. SA coating cast iron (SAC) and reduced iron (SAR) were tested in the treatment of chromium-polluted groundwater individually; the results showed that the removal efficiency of Cr( VI) by SAC was double that by SAR. After optimization of technology parameters of SAC, the Cr(VI) removal process follows the pseudo first-order kinetics. Based on dynamic experiments with SAC, Cr(VI)/Fe(0) was up to 32.25 mg x g(-1) and the PRB maintained high permeability coefficient (2.38 cm x s(-1)) after complete reaction. Compared with cast iron media is feasible in the remediation of chromium contaminated groundwater.

  16. Microsegregation in and Phase Stability of As-Cast Ti-Zr-Hf-Ni-Pd-Pt High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Yokoyama, Yoshihiko; Itoh, Shun; Murakami, Yoshihiro; Narita, Issei; Wang, Gongyao; Liaw, Peter K.

    2015-04-01

    Microsegregation in as-cast Ti-Zr-Hf-Ni-Pd-Pt high-entropy alloys (HEAs) was examined by scanning electron microscopy and transmission electron microscopy. The structure of the microsegregated HEAs was composed of dendrite grains and grain boundaries. Since Hf, Zr, and Pt show both high melting temperatures and large negative mixing enthalpy, microsegregation on a micrometer scale occurred easily, similar to the spontaneous inoculation during solidification of copper-mold casts. In contrast, the grain boundaries were identified as being Ti- and Ni-enriched regions. Macroscopic X-ray data showed the combination of a distinct body-centered-cubic structure and broad halo peaks (amorphous structure). Microstructure analysis revealed that heteroamorphous and nanocrystalline regions are observed when the Ti group:Ni group molar ratio was 50/50. This unique microsegregated structure resulted in an ultimate compression strength of more than 2 GPa.

  17. Thoria stability in TD-NiCr at high temperatures in the presence of chromium in solution.

    NASA Technical Reports Server (NTRS)

    Dalal, H.; Grant, N. J.

    1973-01-01

    Study of the influence of chromium in solid solution on the coarsening of ThO2 in TD-NiCr. Comparisons were made of ThO2 coarsening in chromium-free TD-Ni and in TD-NiCr, which is known to be low in Cr2O3 as a contaminant. The results of these comparisons indicate that the presence of 20% Cr in solid solution in a nickel-base alloy does not lead to a more rapid coarsening of ThO2 at temperatures of at least 2462 deg F (1350 deg C).

  18. Chromium in diet

    MedlinePlus

    The best source of chromium is brewer's yeast. However, many people do not use brewer's yeast because it causes bloating ( abdominal distention ) and nausea . Other good sources of chromium include ...

  19. Conventionally cast and forged copper alloy for high-heat-flux thrust chambers

    NASA Technical Reports Server (NTRS)

    Kazaroff, John M.; Repas, George A.

    1987-01-01

    The combustion chamber liner of the space shuttle main engine is made of NARloy-Z, a copper-silver-zirconium alloy. This alloy was produced by vacuum melting and vacuum centrifugal casting; a production method that is currently now available. Using conventional melting, casting, and forging methods, NASA has produced an alloy of the same composition called NASA-Z. This report compares the composition, microstructure, tensile properties, low-cycle fatigue life, and hot-firing life of these two materials. The results show that the materials have similar characteristics.

  20. Frictional and structural characterization of ion-nitrided low and high chromium steels

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1985-01-01

    Low Cr steels AISI 41410, AISI 4340, and high Cr austenitic stainless steels AISI 304, AISI 316 were ion nitrided in a dc glow discharge plasma consisting of a 75 percent H2 - 25 percent N2 mixture. Surface compound layer phases were identified, and compound layer microhardness and diffusion zone microhardness profiles were established. Distinct differences in surface compound layer hardness and diffusion zone profiles were determined between the low and high Cr alloy steels. The high Cr stainless steels after ion nitriding displayed a hard compound layer and an abrupt diffusion zone. The compound layers of the high Cr stainless steels had a columnar structure which accounts for brittleness when layers are exposed to contact stresses. The ion nitrided surfaces of high and low Cr steels displayed a low coefficient of friction with respect to the untreated surfaces when examined in a pin and disk tribotester.

  1. Flower-like self-assembly of gold nanoparticles for highly sensitive electrochemical detection of chromium(VI).

    PubMed

    Ouyang, Ruizhuo; Bragg, Stefanie A; Chambers, James Q; Xue, Zi-Ling

    2012-04-13

    We report here the fabrication of a flower-like self-assembly of gold nanoparticles (AuNPs) on a glassy carbon electrode (GCE) as a highly sensitive platform for ultratrace Cr(VI) detection. Two AuNP layers are used in the current approach, in which the first is electroplated on the GCE surface as anchors for binding to an overcoated thiol sol-gel film derived from 3-mercaptopropyltrimethoxysilane (MPTS). The second AuNP layer is then self-assembled on the surface of the sol-gel film, forming flower-like gold nanoelectrodes enlarging the electrode surface. When functionalized by a thiol pyridinium, the fabricated electrode displays a well-defined peak for selective Cr(VI) reduction with an unusually large, linear concentration range of 10-1200 ng L(-1) and a low detection limit of 2.9 ng L(-1). In comparison to previous approaches using MPTS and AuNPs on Au electrodes, the current work expands the use of AuNPs to the GCE. Subsequent functionalization of the secondary AuNPs by a thiol pyridinium and adsorption/preconcentration of Cr(VI) lead to the unusually large detection range and high sensitivity. The stepwise preparation of the electrode has been characterized by electrochemical impedance spectroscopy (EIS), scanning electronic microscopy (SEM), and IR. The newly designed electrode exhibits good stability, and has been successfully employed to measure chromium in a pre-treated blood sample. The method demonstrates acceptable fabrication reproducibility and accuracy.

  2. [Bioremediation of chromium (VI) contaminated site by reduction and microbial stabilization of chromium].

    PubMed

    Zheng, Jia-Chuan; Zhang, Jian-Rong; Liu, Xi-Wen; Xu, Qian; Shi, Wei-Lin

    2014-10-01

    Chromium (VI) contaminated soil samples were collected from a chemical plant in Suzhou. Firstly, the reduced soil was prepared by adding reagent (Stone-sulfure reagent) into polluted soil to transfer most chromium (VI) into chromium (III), then a nutrient solution was introduced into the reduced soil, and the stabilized soil was obtained after 60 days culturing. The chromium (VI) content of the three kinds of soil was analyzed. The results showed that the chromium (VI) content in toxicity characteristic leaching liquid (TCLL) dropped by 96. 8% (from 8.26 mg · L(-1) to 0.26 mg · L(-1)), and the total chromium content dropped by 95.7% (from 14.66 mg · L(-1) to 0.63 mg · L(-1)) after bioremediation in 5% nutrient solution. Additionally, the durability of chromium stabilization was tested by potassium permanganate oxidation and sterilization of microbe-treated soil. After oxidation, the chromium (VI) content in TCLL of the reduced soil was increased from 8.26 mg · L(-1) to 14.68 mg · L(-1). However, the content after bioremediation was decreased to 2.68 mg · L(-1). The results of sterilization demonstrated that the death of microbe had no significant effect on the stabilization of chromium. Consequently, the research in this paper demonstrated the feasibility of bioremediation of chromium (VI) polluted soil through reduction followed by stabilization/soilidification, and provided a technique with low cost but high efficiency.

  3. Urinary chromium as an indicator of the exposure of welders to chromium.

    PubMed

    Tola, S; Kilpiö, J; Virtamo, M; Haapa, K

    1977-12-01

    Five welders working with high alloy Cr-Ni steel and one working with mild steel were followed during one work week. The chromium concentration in air was measured concomitantly with urinary chromium determinations. The water-soluble chromium concentrations in air exceeded 0.05 mg/m3 during welding with coated electrodes, but metal inert-gas (MIG) welding produced much lower concentrations. The proportion of water-soluble hexavalent chromium in the air was usually more than 50% of the total chromium concentration during welding with coated electrodes, whereas less than 10% of the chromium produced during MIG welding was in a water-soluble. Since water-soluble chromium (hexavalent) is the more important biologically, the determination of both water-soluble and water-insoluble chromium concentrations is emphasized instead of the measurement of the total concentration. The urinary chromium concentration proved to be a good indicator of short-term exposure to water-soluble chromium when exposure was above the current threshold limit value of 0.05 mg/m3, concentrations of more than 30 microgram/g of creatinine representing an exposure level higher than the threshold limit value.

  4. Nanomaterial (NM) bioactivity profiling by ToxCast high-throughput screening (HTS)

    EPA Science Inventory

    Rapidly increasing numbers of new NMs and their uses demand efficient tests of NM bioactivity for safety assessment. The EPA’s ToxCast program uses HTS assays to prioritize for targeted testing, identify biological pathways affected, and aid in linking NM properties and potential...

  5. High-Throughput Physiologically Based Toxicokinetic Models for ToxCast Chemicals

    EPA Science Inventory

    Physiologically based toxicokinetic (PBTK) models aid in predicting exposure doses needed to create tissue concentrations equivalent to those identified as bioactive by ToxCast. We have implemented four empirical and physiologically-based toxicokinetic (TK) models within a new R ...

  6. High-valent chromium-oxo complex acting as an efficient catalyst precursor for selective two-electron reduction of dioxygen by a ferrocene derivative.

    PubMed

    Liu, Shuo; Mase, Kentaro; Bougher, Curt; Hicks, Scott D; Abu-Omar, Mahdi M; Fukuzumi, Shunichi

    2014-07-21

    Efficient catalytic two-electron reduction of dioxygen (O2) by octamethylferrocene (Me8Fc) produced hydrogen peroxide (H2O2) using a high-valent chromium(V)-oxo corrole complex, [(tpfc)Cr(V)(O)] (tpfc = tris(pentafluorophenyl)corrole) as a catalyst precursor in the presence of trifluoroacetic acid (TFA) in acetonitrile (MeCN). The facile two-electron reduction of [(tpfc)Cr(V)(O)] by 2 equiv of Me8Fc in the presence of excess TFA produced the corresponding chromium(III) corrole [(tpfc)Cr(III)(OH2)] via fast electron transfer from Me8Fc to [(tpfc)Cr(V)(O)] followed by double protonation of [(tpfc)Cr(IV)(O)](-) and facile second-electron transfer from Me8Fc. The rate-determining step in the catalytic two-electron reduction of O2 by Me8Fc in the presence of excess TFA is inner-sphere electron transfer from [(tpfc)Cr(III)(OH2)] to O2 to produce the chromium(IV) superoxo species [(tpfc)Cr(IV)(O2(•-))], followed by fast proton-coupled electron transfer reduction of [(tpfc)Cr(IV)(O2(•-))] by Me8Fc to yield H2O2, accompanied by regeneration of [(tpfc)Cr(III)(OH2)]. Thus, although the catalytic two-electron reduction of O2 by Me8Fc was started by [(tpfc)Cr(V)(O)], no regeneration of [(tpfc)Cr(V)(O)] was observed in the presence of excess TFA, regardless of the tetragonal chromium complex being to the left of the oxo wall. In the presence of a stoichiometric amount of TFA, however, disproportionation of [(tfpc)Cr(IV)(O)](-) occurred via the protonated species [(tpfc)Cr(IV)(OH)] to produce [(tpfc)Cr(III)(OH2)] and [(tpfc)Cr(V)(O)].

  7. Detection of highly toxic elements (lead and chromium) in commercially available eyeliner (kohl) using laser induced break down spectroscopy

    NASA Astrophysics Data System (ADS)

    Gondal, M. A.; Dastageer, M. A.; Al-Adel, F. F.; Naqvi, A. A.; Habibullah, Y. B.

    2015-12-01

    A sensitive laser induced breakdown spectroscopic system was developed and optimized for using it as a sensor for the detection of trace levels of lead and chromium present in the cosmetic eyeliner (kohl) of different price ranges (brands) available in the local market. Kohl is widely used in developing countries for babies as well adults for beautification as well eyes protection. The atomic transition lines at 405.7 nm and 425.4 nm were used as the marker lines for the detection of lead and chromium respectively. The detection system was optimized by finding the appropriate gate delay between the laser excitation and the data acquisition system and also by achieving optically thin plasma near the target by establishing the local thermodynamic equilibrium condition. The detection system was calibrated for these two hazardous elements and the kohl samples under investigation showed 8-15 ppm by mass of lead and 4-9 ppm by mass of Chromium, which are higher than the safe permissible levels of these elements. The limits of detection of the LIBS system for lead and chromium were found to be 1 and 2 ppm respectively.

  8. Chromium regulation of multiple gene expression in rats with high-fructose diet-induced metabolic syndrome

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Chromium (Cr) supplementation alleviates the metabolic syndrome, glucose intolerance, depression, excess body fat, and type 2 diabetes. However, not all studies have reported beneficial effects of Cr. Molecular evidence is lacking on the effects of Cr. The objective of this study was to investigate ...

  9. Computer Simulation and Experimental Validation on the Oxidation and Sulfate Corrosion Resistance of Novel Chromium Based High Temperature Alloys

    SciTech Connect

    Yang, Shizhong

    2013-02-28

    This report summarizes our recent works of ab initio molecular dynamics inter-atomic potentials development on dilute rare earth element yttrium (Y) etc. doped chromium (Cr) alloy systems, its applications in oxidation and corrosion resistance simulation, and experiment validation on the candidate systems. The simulation methods, experimental validation techniques, achievements already reached, students training, and future improvement are briefly introduced.

  10. Understanding how processing additives tune nanoscale morphology of high efficiency organic photovoltaic blends: From casting solution to spun-cast thin film

    SciTech Connect

    Shao, Ming; Keum, Jong Kahk; Kumar, Rajeev; Chen, Jihua; Browning, Jim; Chen, Wei; Jianhui, Hou; Do, Changwoo; Littrell, Ken; Sanjib, Das; Rondinone, Adam Justin; Geohegan, David B; Sumpter, Bobby G; Xiao, Kai

    2014-01-01

    Adding a small amount of a processing additive to the casting solution of organic blends has been demonstrated to be an effective method for achieving improved power conversion efficiency (PCE) in organic photovoltaics (OPVs). However, an understanding of the nano-structural evolution occurring in the transformation from casting solution to thin photoactive films is still lacking. In this report, we investigate the effects of the processing additive diiodooctane (DIO) on the morphology of OPV blend of PBDTTT-C-T and fullerene derivative, PC71BM in a casting solution and in spun-cast thin films by using neutron/x-ray scattering, neutron reflectometry and other characterization techniques. The results reveal that DIO has no effect on the solution structures of PBDTTT-C-T and PC71BM. In the spun-cast films, however, DIO is found to promote significantly the molecular ordering of PBDTTT-C-T and PC71BM, and phase segregation, resulting in the improved PCE. Thermodynamic analysis based on Flory-Huggins theory provides a rationale for the effects of DIO on different characteristics of phase segregation as a solvent and due to evaporationg during the film formation. Such information may enable improved rational design of ternary blends to more consistently achieve improved PCE for OPVs.

  11. Development of Low-Noise High Value Chromium Silicide Resistors for Cryogenic Detector Applications

    NASA Technical Reports Server (NTRS)

    Jhabvala, Murzy; Babu, Sachi; Monroy, Carlos; Darren, C.; Krebs, Carolyn A. (Technical Monitor)

    2001-01-01

    Extremely high sensitivity detectors, such as silicon bolometers are required in many NASA missions for detection of photons from the x-ray to the far infrared regions. Typically, these detectors are cooled to well below the liquid helium (LHe) temperature (4.2 K) to achieve the maximum detection performance. As photoconductors, they are generally operated with a load resistor and a pre-set bias voltage, which is then coupled to the input gate of a source-follower Field Effect Transistor (FET) circuit. It is imperative that the detector system signal to noise performance be limited by the noise of the detector and not by the noise of the external components. The load resistor value is selected to optimize the detector performance. These two criteria tend to be contradictory in that these detectors require load resistors in the hundreds of megaohms, which leads to a higher Johnson noise. Additionally, the physical size of the resistor must be small for device integration as required by such missions as the NASA High Resolution Airborne Wide-Band Camera (HAWC) instrument and the Submillimeter High Angular Resolution Camera (SHARC) for the Caltech Submillimeter Observatory (CSO). We have designed, fabricated and characterized thin film resistors using a CrSi/TiW/Al metal system on optical quality quartz substrates. The resistor values range from 100 megaohms to over 650 megaohms and are Johnson noise limited at LHe temperatures. The resistor film is sputtered with a sheet resistance ranging from 300 ohms to 1600 ohms and the processing sequence developed for these devices allows for chemically fine tuning the sheet resistance in-situ. The wafer fabrication process was of sufficiently high yield (>80%) providing clusters of good resistors for integrated multiple detector channels, a very important feature in the assembly of these two instruments.

  12. Palladium-chromium static strain gage for high temperature propulsion systems

    NASA Technical Reports Server (NTRS)

    Lei, Jih-Fen

    1991-01-01

    The present electrical strain gage for high temperature static strain measurements is in its fine-wire and thin-film forms designed to be temperature-compensated on any substrate material. The gage element is of Pd-Cr alloy, while the compensator is of Pt. Because the thermally-induced apparent strain of this compensated wire strain gage is sufficiently small, with good reproducibility between thermal cycles to 800 C, output figures can be corrected within a reasonable margin of error.

  13. Corrosion behavior of high-nickel and chromium alloys in natural Baltic seawater

    SciTech Connect

    Birn, J.; Janik-Czachor, M.; Wolowik, A.; Szummer, A.

    1999-10-01

    Effect of Cl{sup {minus}} ion concentration (O M sodium chloride [NaCl] to 2 M NaCl) and temperature (25 C to 75 C) on stability of the passive state of high-Ni and Cr alloys: NI-1 ({approximately} 16% Mo), CR-2 ({approximately} 6.2% Mo), and NI-3 (3.5% Mo) were investigated in acidic and neutral electrolytes in strictly controlled electrochemical conditions. The anodic behavior of the alloys appeared to depend mostly upon Mo content in the alloy. Thus, the NI-1 was the most stable alloy under the applied experimental conditions. The other alloys were also quite resistant, undergoing pitting only at elevated temperatures, at high anodic potentials, and at a chloride concentration not lower than 1 M. In natural Baltic seawater, these alloys did not exhibit any tendency to pitting, in qualitative agreement with the accelerated electrochemical tests. Complementary microscopic and surface analytical (AES) investigations were carried out to correlate the anodic and corrosion behavior of these materials with their composition and structure, and the composition of the passivating films formed at their surfaces.

  14. Phase transformation and long-term service of high-temperature martensitic chromium steels

    NASA Astrophysics Data System (ADS)

    Kalashnikov, I. S.; Tarasenko, L.; Acselrad, O.; Pereira, L. C.; Shalkevich, A.; Soboleva, G.

    2000-02-01

    Martensitic high Cr (10 - 16%) steels alloyed with Ni (Co), Mo, W, V, and N are widely used in constructions subjected to cyclic loads at temperatures up to 600 degrees Celsius, in general after quenching from 1100 - 1150 degrees Celsius followed by tempering at 650 - 690 degrees Celsius. Due to long term service exposure at high temperatures, different microstructural changes take place, such as second-phases precipitation, formation of low-angle grain boundaries, as well as internal damage caused by cyclic loads and creep. Specific phase diagrams are presented that can be used to define time periods for reliable operation of parts with given composition, based on the time required for the appearance of second phase particles known to be detrimental to mechanical strength and performance. Restoring thermal treatments to be applied after long time exposure at service conditions, aiming at increasing service life, are also presented and discussed. The combined use of the diagrams and the restoring treatment ensures prediction of a reliable service-life period for components made of these steels.

  15. Phase transformation and long-term service of high-temperature martensitic chromium steels

    NASA Astrophysics Data System (ADS)

    Kalashnikov, I. S.; Tarasenko, L.; Acselrad, O.; Pereira, L. C.; Shalkevich, A.; Soboleva, G.

    2001-02-01

    Martensitic high Cr (10 - 16%) steels alloyed with Ni (Co), Mo, W, V, and N are widely used in constructions subjected to cyclic loads at temperatures up to 600 degrees Celsius, in general after quenching from 1100 - 1150 degrees Celsius followed by tempering at 650 - 690 degrees Celsius. Due to long term service exposure at high temperatures, different microstructural changes take place, such as second-phases precipitation, formation of low-angle grain boundaries, as well as internal damage caused by cyclic loads and creep. Specific phase diagrams are presented that can be used to define time periods for reliable operation of parts with given composition, based on the time required for the appearance of second phase particles known to be detrimental to mechanical strength and performance. Restoring thermal treatments to be applied after long time exposure at service conditions, aiming at increasing service life, are also presented and discussed. The combined use of the diagrams and the restoring treatment ensures prediction of a reliable service-life period for components made of these steels.

  16. Melt spun and suction cast Nd-Fe-Co-B-Nb hard magnets with high Nd contents

    NASA Astrophysics Data System (ADS)

    Cui, X. H.; Liu, Z. W.; Zhong, X. C.; Yu, H. Y.; Zeng, D. C.

    2012-04-01

    Nd-Fe-Co-B-Nb alloys with Nd contents of 9-9.5 at % were prepared by melt spinning and suction casting. It was found from the melt spun ribbon samples that Nb addition enhanced the glass forming ability and Co addition improved the thermal stability. Larger values of Jr and (BH)max were obtained for the ribbon samples than for the bulk ones due to the finer crystalline structure in the former. Nanocrystallite with amorphous structure was found in the suction cast rod samples. The as-cast Nd9Fe71.5B15.5Nb4 rod in a diameter of 2 mm exhibited the best hard magnetic behavior. A remanence of 0.59 T, a coercivity of 1154 kA/m, and a maximum energy product of 54.2 kJ/m3 have been obtained after heat treatment. The distribution of nonmagnetic FeNb phase plays a key role in the improvement of coercivity. Current work suggests that large size Nd2Fe14B/Fe3B nanocomposite magnets with high Nd contents and good magnetic properties can be obtained using a nanocrystalline precursor instead of bulk metallic glass.

  17. Chromium speciation and mobility in a high level nuclear waste vadose zone plume

    NASA Astrophysics Data System (ADS)

    Zachara, John M.; Ainsworth, Calvin C.; Brown, Gordon E.; Catalano, Jeffrey G.; McKinley, James P.; Qafoku, Odeta; Smith, Steven C.; Szecsody, James E.; Traina, Sam J.; Warner, Jeffrey A.

    2004-01-01

    Radioactive core samples containing elevated concentrations of Cr from a high level nuclear waste plume in the Hanford vadose zone were studied to asses the future mobility of Cr. Cr(VI) is an important subsurface contaminant at the Hanford Site. The plume originated in 1969 by leakage of self-boiling supernate from a tank containing REDOX process waste. The supernate contained high concentrations of alkali (NaOH ≈ 5.25 mol/L), salt (NaNO 3/NaNO 2 >10 mol/L), aluminate [Al(OH) 4- = 3.36 mol/L], Cr(VI) (0.413 mol/L), and 137Cs + (6.51 × 10 -5 mol/L). Water and acid extraction of the oxidized subsurface sediments indicated that a significant portion of the total Cr was associated with the solid phase. Mineralogic analyses, Cr valence speciation measurements by X-ray adsorption near edge structure (XANES) spectroscopy, and small column leaching studies were performed to identify the chemical retardation mechanism and leachability of Cr. While X-ray diffraction detected little mineralogic change to the sediments from waste reaction, scanning electron microscopy (SEM) showed that mineral particles within 5 m of the point of tank failure were coated with secondary, sodium aluminosilicate precipitates. The density of these precipitates decreased with distance from the source (e.g., beyond 10 m). The XANES and column studies demonstrated the reduction of 29-75% of the total Cr to insoluble Cr(III), and the apparent precipitation of up to 43% of the Cr(VI) as an unidentified, non-leachable phase. Both Cr(VI) reduction and Cr(VI) precipitation were greater in sediments closer to the leak source where significant mineral alteration was noted by SEM. These and other observations imply that basic mineral hydrolysis driven by large concentrations of OH - in the waste stream liberated Fe(II) from the otherwise oxidizing sediments that served as a reductant for CrO 42-. The coarse-textured Hanford sediments contain silt-sized mineral phases (biotite, clinochlore, magnetite, and

  18. Effect of chromium on low-temperature deformation of high-purity iron

    NASA Technical Reports Server (NTRS)

    Kelley, M. J.; Stoloff, N. S.

    1976-01-01

    A series of very low interstitial Fe-Cr alloys containing 0, 1, 3, 5, and 10 wt% Cr were prepared by vacuum melting and fabricated under argon to 1.83 mm diam wires exposed in an alumina system to wet hydrogen for 200 h at 1423 K followed by 1000 h in ZrH2-purified hydrogen at 1573 K. The wires were then transverse-rolled into thin sheet and cut into tensile specimens subjected to electropolishing and strained to fracture in a series of cryogenic baths ranging from 4.2 K to room temperature. It is shown that small Cr additions lower the twinning stress so that yielding occurs by twinning rather than by slip. Cr in amounts up to 10 wt% has little effect on the yield strength of high-purity Fe between 147 and 300 K, and ductility is not greatly affected at any test temperature. Higher solute contents provide appreciable strengthening only at temperatures of 112 K and below.

  19. Comparison of the mechanical strength properties of several high-chromium ferritic steels

    SciTech Connect

    Booker, M.K.; Sikka, V.K.; Booker, B.L.P.

    1981-01-01

    A modified 9 Cr-1 Mo ferritic steel has been selected as an alternative material for breeder reactors. Different 9 Cr-1 Mo steels are already being used commercially in UK and USA and a 9 Cr-2 Mo steel (EM12) is being used commercially in France. The 12% Cr steel alloy HT9 is also often recommended for high-temperature service. Creep-rupture data for all six seels were analyzed to yield rupture life as a function of stress, temperature, and lot-to-lot variations. Yield and tensile strength data for the three 9 Cr-1 Mo materials were also examined. All results were compared with Type 304 stainless steel, and the tensile and creep properties of the modified and British 9 Cr-1 Mo materials were used to calculate allowable stress values S/sub 0/ per Section VIII, Division 1 and S/sub m/ per code Case N-47 to section III of the ASME Boiler and Pressure Vessel Code. these values were compared with code listings for American commercial 9 Cr-1 Mo steel, 2 1/4 Cr-1 Mo steel, and Type 304 stainless steel. The conclusion is made that the modified 9 Cr-1 Mo steel displays tensile and creep strengths superior to those of the other ferritic materials examined and is at least comparable to Type 304 stainless steel from room temperature to about 625/sup 0/C. 31 figures.

  20. Removal of chromium from wastewater by reverse osmosis

    NASA Astrophysics Data System (ADS)

    Çimen, Aysel

    2015-07-01

    Removal of chromium from wastewaters has been studied and the optimal process conditions were determined. The reverse osmosis (RO) technique, the sea water high rejection (SWHR) and high rejection brackish water (AG, SE, and SG) membranes were used. The chromium rejection depended on membrane type, pH of the feed water and operating pressure. The removal of chromium was most effective when the feed water pH 3. The rejection efficiency of the membranes increased in the order AG > SWHR > SG > SE. RO method can be efficiently used (with >91% rejection) for the removal of chromium from wastewater of chromium coating processes.

  1. Mechanical behavior and brittle-ductile transition of high-chromium martensitic steel

    NASA Astrophysics Data System (ADS)

    Odnobokova, M. V.; Kipelova, A. Yu.; Belyakov, A. N.; Kaibyshev, R. O.

    2016-04-01

    The article presents data on the static tensile tests and dynamic impact-toughness tests of a highchromium martensitic 10Kh9V1M1FBR steel (0.12 wt % C, 9.8 wt % Cr, 0.93 wt % W, 1.01 wt % Mo, 0.2 wt % V, 0.05 wt % Nb, 0.05 wt % N, 0.003 wt % B, 0.36 wt % Mn, 0.2 wt % Ni, 0.06 wt % Si, 0.01 wt % P, 0.008 wt % S, 0.02 wt % Cu, 0.1 wt % Co, 0.015 wt % Al, and the remainder is Fe) in the temperature range from 20 to-196°C. In the case of static loading, a reduction in the temperature leads to an increase in the strength characteristics; upon a drop in the temperature from 20 to-100°C, the plasticity also increases. This is connected with the fact that the ductile fracture remains the basic mechanism down to cryogenic temperatures. The brittle-ductile transition related to the transition from ductile intragranular fracture to quasibrittle one is observed at-45°C. The steel exhibits high impact toughness to the temperature of-60°C ( KCV -60 = 95 J/cm2), at which the fraction of the ductile component in fracture is equal to 20%. At 80°C, the impact toughness decreases down to critical values (30 J/cm2), which correlates with the decrease in the fraction of the ductile component on the fracture surface down to 1%. The further decrease in the impact toughness down to 10 J/cm2 at-196°C is related to the transition from intragranular to intergranular brittle fracture.

  2. Gene expression profiles underlying alternative caste phenotypes in a highly eusocial bee, Melipona quadrifasciata.

    PubMed

    Judice, C C; Carazzole, M F; Festa, F; Sogayar, M C; Hartfelder, K; Pereira, G A G

    2006-02-01

    To evaluate caste-biased gene expression in Melipona quadrifasciata, a stingless bee, we generated 1278 ESTs using Representational Difference Analysis. Most annotated sequences were similar to honey bee genes of unknown function. Only few queen-biased sequences had their putative function assigned by sequence comparison, contrasting with the worker-biased ESTs. The expression of six annotated genes connected to caste specificity was validated by real time PCR. Interestingly, queens that were developmentally induced by treatment with a juvenile hormone analogue displayed an expression profile clearly different from natural queens for this set of genes. In summary, this study represents an important first step in applying a comparative genomic approach to queen/worker polyphenism in the bee.

  3. Heat treatment giving a stable high temperature micro-structure in cast austenitic stainless steel

    DOEpatents

    Anton, Donald L.; Lemkey, Franklin D.

    1988-01-01

    A novel micro-structure developed in a cast austenitic stainless steel alloy and a heat treatment thereof are disclosed. The alloy is based on a multicomponent Fe-Cr-Mn-Mo-Si-Nb-C system consisting of an austenitic iron solid solution (.gamma.) matrix reinforced by finely dispersed carbide phases and a heat treatment to produce the micro-structure. The heat treatment includes a prebraze heat treatment followed by a three stage braze cycle heat treatment.

  4. Evaluation of food-relevant chemicals in the ToxCast high-throughput screening program.

    PubMed

    Karmaus, Agnes L; Filer, Dayne L; Martin, Matthew T; Houck, Keith A

    2016-06-01

    Thousands of chemicals are directly added to or come in contact with food, many of which have undergone little to no toxicological evaluation. The landscape of the food-relevant chemical universe was evaluated using cheminformatics, and subsequently the bioactivity of food-relevant chemicals across the publicly available ToxCast highthroughput screening program was assessed. In total, 8659 food-relevant chemicals were compiled including direct food additives, food contact substances, and pesticides. Of these food-relevant chemicals, 4719 had curated structure definition files amenable to defining chemical fingerprints, which were used to cluster chemicals using a selforganizing map approach. Pesticides, and direct food additives clustered apart from one another with food contact substances generally in between, supporting that these categories not only reflect different uses but also distinct chemistries. Subsequently, 1530 food-relevant chemicals were identified in ToxCast comprising 616 direct food additives, 371 food contact substances, and 543 pesticides. Bioactivity across ToxCast was filtered for cytotoxicity to identify selective chemical effects. Initiating analyses from strictly chemical-based methodology or bioactivity/cytotoxicity-driven evaluation presents unbiased approaches for prioritizing chemicals. Although bioactivity in vitro is not necessarily predictive of adverse effects in vivo, these data provide insight into chemical properties and cellular targets through which foodrelevant chemicals elicit bioactivity.

  5. Evaluation of food-relevant chemicals in the ToxCast high-throughput screening program.

    PubMed

    Karmaus, Agnes L; Filer, Dayne L; Martin, Matthew T; Houck, Keith A

    2016-06-01

    Thousands of chemicals are directly added to or come in contact with food, many of which have undergone little to no toxicological evaluation. The landscape of the food-relevant chemical universe was evaluated using cheminformatics, and subsequently the bioactivity of food-relevant chemicals across the publicly available ToxCast highthroughput screening program was assessed. In total, 8659 food-relevant chemicals were compiled including direct food additives, food contact substances, and pesticides. Of these food-relevant chemicals, 4719 had curated structure definition files amenable to defining chemical fingerprints, which were used to cluster chemicals using a selforganizing map approach. Pesticides, and direct food additives clustered apart from one another with food contact substances generally in between, supporting that these categories not only reflect different uses but also distinct chemistries. Subsequently, 1530 food-relevant chemicals were identified in ToxCast comprising 616 direct food additives, 371 food contact substances, and 543 pesticides. Bioactivity across ToxCast was filtered for cytotoxicity to identify selective chemical effects. Initiating analyses from strictly chemical-based methodology or bioactivity/cytotoxicity-driven evaluation presents unbiased approaches for prioritizing chemicals. Although bioactivity in vitro is not necessarily predictive of adverse effects in vivo, these data provide insight into chemical properties and cellular targets through which foodrelevant chemicals elicit bioactivity. PMID:27103583

  6. High-Quality Draft Genome Sequence of Leucobacter sp. Strain G161, a Distinct and Effective Chromium Reducer

    PubMed Central

    Ge, Shimei; Ai, Wenjing

    2016-01-01

    Here, we report the genome sequence for Leucobacter sp. strain G161 due to its distinct and effective hexavalent chromium reduction under aerobic growth conditions, followed by facultative anaerobic incubation. The draft genome sequence of Leucobacter sp. G161 comprises 3,554,188 bp, with an average G+C content of 65.3%, exhibiting 3,341 protein-coding genes and 55 predicted RNA genes. PMID:26893433

  7. Clean Metal Casting

    SciTech Connect

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  8. Microstructural Evolution and Solidification Behavior of Al-Mg-Si Alloy in High-Pressure Die Casting

    NASA Astrophysics Data System (ADS)

    Ji, Shouxun; Wang, Yun; Watson, D.; Fan, Z.

    2013-07-01

    Microstructural evolution and solidification behavior of Al-5 wt pct Mg-1.5 wt pct Si-0.6 wt pct Mn-0.2 wt pct Ti alloy have been investigated using high-pressure die casting. Solidification commences with the formation of primary α-Al phase in the shot sleeve and is completed in the die cavity. The average size of dendrites and fragmented dendrites of the primary α-Al phase formed in the shot sleeve is 43 μm, and the globular primary α-Al grains formed inside the die cavity is at a size of 7.5 μm. Solidification inside the die cavity also forms the lamellar Al-Mg2Si eutectic phase and the Fe-rich intermetallics. The size of the eutectic cells is about 10 μm, in which the lamellar α-Al phase is 0.41 μm thick. The Fe-rich intermetallic compound exhibits a compact morphology and is less than 2 μm with a composition of 1.62 at. pct Si, 3.94 at. pct Fe, and 2.31 at. pct Mn. A solute-enriched circular band is always observed parallel to the surface of the casting. The band zone separates the outer skin region from the central region of the casting. The solute concentration is consistent in the skin region and shows a general drop toward the center inside the band for Mg and Si. The peak of the solute enrichment in the band zone is much higher than the nominal composition of the alloy. The die casting exhibits a combination of brittle and ductile fracture. There is no significant difference on the fracture morphology in the three regions. The band zone is not significantly detrimental in terms of the fracture mechanism in the die casting. Calculations using the Mullins and Sekerka stability criterion reveal that the solidification of the primary α-Al phase inside the die cavity has been completed before the spherical α-Al globules begin to lose their stability, but the α-Al grains formed in the shot sleeve exceed the limit of spherical growth and therefore exhibit a dendritic morphology.

  9. Atomic scale modelling of chromium diffusion and melting in α-iron and iron-chromium alloys using high-temperature molecular dynamics simulation

    NASA Astrophysics Data System (ADS)

    Terentiev, Dmitri A.; Malerba, Lorenzo; Olsson, Par; Hou, Marc

    2004-04-01

    EAM interatomic potential to be used for radiation effect simulations in the Fe-Cr system has been recently proposed. In the present work, this potential is used to calculate by means of classical molecular dynamics (MD) the diffusivity of solute Cr atoms in Fe-12%Cr random alloy. Fe self-diffusivity is calculated as well, both in the alloy and in the pure metal, for comparison. In addition, the melting point for both the pure metal and the alloy, as predicted by the potential, has been determined and a comparison between the efficiency of vacancy and interstitial mechanisms for diffusion has been performed. This study allows the validity of the potential to be checked against experimental data outside its fitting range, while providing some insight into the description that this potential gives of irradiation effects. A correct prediction of the diffusivity of solute atoms at high temperature and the melting point are indeed an important pre-requisite for a correct prediction of ion mixing and point defect clustering within a displacement cascade during the thermal spike phase. The conclusion of the study is that the present potential is capable of reproducing with excellent accuracy both the diffusion coefficient and the melting point in Fe and in the Fe-Cr alloy. Atomic diffusion through interstitials is also seen to be a more efficient mechanism than through vacancies in the materials considered.

  10. MOLDS FOR CASTING PLUTONIUM

    DOEpatents

    Anderson, J.W.; Miley, F.; Pritchard, W.C.

    1962-02-27

    A coated mold for casting plutonium comprises a mold base portion of a material which remains solid and stable at temperatures as high as the pouring temperature of the metal to be cast and having a thin coating of the order of 0.005 inch thick on the interior thereof. The coating is composed of finely divided calcium fluoride having a particle size of about 149 microns. (AEC)

  11. Chromium toxicity in plants.

    PubMed

    Shanker, Arun K; Cervantes, Carlos; Loza-Tavera, Herminia; Avudainayagam, S

    2005-07-01

    Due to its wide industrial use, chromium is considered a serious environmental pollutant. Contamination of soil and water by chromium (Cr) is of recent concern. Toxicity of Cr to plants depends on its valence state: Cr(VI) is highly toxic and mobile whereas Cr(III) is less toxic. Since plants lack a specific transport system for Cr, it is taken up by carriers of essential ions such as sulfate or iron. Toxic effects of Cr on plant growth and development include alterations in the germination process as well as in the growth of roots, stems and leaves, which may affect total dry matter production and yield. Cr also causes deleterious effects on plant physiological processes such as photosynthesis, water relations and mineral nutrition. Metabolic alterations by Cr exposure have also been described in plants either by a direct effect on enzymes or other metabolites or by its ability to generate reactive oxygen species which may cause oxidative stress. The potential of plants with the capacity to accumulate or to stabilize Cr compounds for bioremediation of Cr contamination has gained interest in recent years. PMID:15878200

  12. Pigmented casts.

    PubMed

    Miteva, Mariya; Romanelli, Paolo; Tosti, Antonella

    2014-01-01

    Pigmented casts have been reported with variable frequency in scalp biopsies from alopecia areata, trichotillomania, chemotherapy-induced alopecia and postoperative (pressure induced) alopecia. Their presence and morphology in other scalp disorders has not been described. The authors assessed for the presence and morphology of pigmented casts in 308 transversely bisected scalp biopsies from nonscarring and scarring alopecia, referred to the Department of Dermatology, University of Miami within a year. The pigmented casts were present in 21 of 29 cases of alopecia areata (72%), 7 of 7 cases of trichotillomania (100%), 1 case of friction alopecia, 4 of 28 cases of central centrifugal cicatricial alopecia (14%), and 4 of 4 cases of dissecting cellulitis (100%). They did not show any distinguishing features except for the morphology in trichotillomania, which included twisted, linear (zip), and "button"-like pigment aggregation. The linear arrangement was found also in friction alopecia and dissecting cellulitis. Pigmented casts in the hair canals of miniaturized/vellus hairs was a clue to alopecia areata. Pigmented casts can be observed in biopsies of different hair disorders, but they are not specific for the diagnosis. Horizontal sections allow to better assess their morphology and the follicular level of presence of pigmented casts, which in the context of the other follicular findings may be a clue to the diagnosis. PMID:23823025

  13. Development of high toughness in austempered type ductile cast iron and evaluation of its properties

    NASA Astrophysics Data System (ADS)

    Kobayashi, Toshiro; Yamamoto, Hironobu

    1988-02-01

    In order to increase the toughness of austempered ductile cast irons, we attempted to strengthen the fracture initiation sites such as graphite-matrix interfaces and eutectic cell boundaries in a way of the microsegregation of alloying elements. For instance, the retained austenite which is stable under external stresses may be introduced preferentially into these sites by the addition of Ni, which segregates to a graphite periphery and of Mn, which partitions mainly to eutectic cell boundaries. Following this concept, the effects of various austempering processes on toughness are also in-vestigated. The cast iron alloying with Ni and Mn shows the best fracture toughness when it is heat-treated by either QB' or B' process; here, the QB' means the oil-quenching from an austenite γ phase range followed by austempering from a ferrite α plus γ range and the B' means austempering from a (α + γ) range. In the newly developed iron, there is a mixed microstructure composed of the ferrite, bainitic ferrite, and austenite. Abnormal elongation due to the TRIP effect in the austenite phase is found to have occurred at about 198 K. Moreover, it is shown that this TRIP effect may be caused by the formation of deformation twins.

  14. Assessment of ToxCast Phase II for Mitochondrial Liabilities Using a High-Throughput Respirometric Assay

    PubMed Central

    Wills, Lauren P.; Beeson, Gyda C.; Hoover, Douglas B.; Schnellmann, Rick G.; Beeson, Craig C.

    2015-01-01

    Previous high-throughput screens to identify mitochondrial toxicants used immortalized cell lines and focused on changes in mitochondrial membrane potential, which may not be sufficient and do not identify different types of mitochondrial dysfunction. Primary cultures of renal proximal tubule cells (RPTC) were examined with the Seahorse Extracellular Flux Analyzer to screen 676 compounds (5 μM; 1 h) from the ToxCast Phase II library for mitochondrial toxicants. Of the 676 compounds, 19 were classified as cytotoxicants, 376 were electron transport chain (ETC) inhibitors, and 5 were uncouplers. The remaining 276 compounds were examined after a 5-h exposure to identify slower acting mitochondrial toxicants. This experiment identified 3 cytotoxicants, 110 ETC inhibitors, and 163 compounds with no effect. A subset of the ToxCast Phase II library was also examined in immortalized human renal cells (HK2) to determine differences in susceptibility to mitochondrial toxicity. Of the 131 RPTC ETC inhibitors tested, only 14 were ETC inhibitors in HK2 cells. Of the 5 RPTC uncouplers, 1 compound was an uncoupler in HK2 cells. These results demonstrate that 73% (491/676) of the compounds in the ToxCast Phase II library compounds exhibit RPTC mitochondrial toxicity, overwhelmingly ETC inhibition. In contrast, renal HK2 cells are markedly less sensitive and only identified 6% of the compounds as mitochondrial toxicants. We suggest caution is needed when studying mitochondrial toxicity in immortalized cell lines. This information will provide mechanisms and chemical-based criteria for assessing and predicting mitochondrial liabilities of new drugs, consumer products, and environmental agents. PMID:25926417

  15. Half life of chromium in serum and urine in a former plasma cutter of stainless steel

    PubMed Central

    Petersen, R.; Thomsen, J. F.; Jorgensen, N. K.; Mikkelsen, S.

    2000-01-01

    For 8 years chromium in serum and urine has been followed up in a former plasma cutter of stainless steel who was exposed to airborne dust and fumes containing chromium during this work. After the first examination for serum chromium the exposure ended. Serum chromium concentration has been measured seven times during the period and was initially very high and has subsequently dropped slowly. The half life was 40 months in serum. Urinary chromium has been measured five times. The half life was 129 months in urine. The study shows that exposure to airborne dust and fumes containing chromium may cause accumulation of chromium in the body, and that when exposure ends, elimination of chromium is very slow. Previous studies suggest that chromium mainly accumulates in the lungs.


Keywords: chromium half life; plasma cutting; stainless steel PMID:10711283

  16. Melting and casting of FeAl-based cast alloy

    SciTech Connect

    Sikka, V.K.; Wilkening, D.; Liebetrau, J.; Mackey, B.

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  17. Heat and corrosion resistant cast CN-12 type stainless steel with improved high temperature strength and ductility

    DOEpatents

    Mazias, Philip J.; McGreevy, Tim; Pollard,Michael James; Siebenaler, Chad W.; Swindeman, Robert W.

    2007-08-14

    A cast stainless steel alloy and articles formed therefrom containing about 0.5 wt. % to about 10 wt. % manganese, 0.02 wt. % to 0.50 wt. % N, and less than 0.15 wt. % sulfur provides high temperature strength both in the matrix and at the grain boundaries without reducing ductility due to cracking along boundaries with continuous or nearly-continuous carbides. Alloys of the present invention also have increased nitrogen solubility thereby enhancing strength at all temperatures because nitride precipitates or nitrogen porosity during casting are not observed. The solubility of nitrogen is dramatically enhanced by the presence of manganese, which also retains or improves the solubility of carbon thereby providing additional solid solution strengthening due to the presence of manganese and nitrogen, and combined carbon. Such solution strengthening enhances the high temperature precipitation-strengthening benefits of fine dispersions of NbC. Such solid solution effects also enhance the stability of the austenite matrix from resistance to excess sigma phase or chrome carbide formation at higher service temperatures. The presence of sulfides is substantially eliminated.

  18. Compound-specific hydrogen isotope analysis of heteroatom-bearing compounds via gas chromatography-chromium-based high-temperature conversion (Cr/HTC)-isotope ratio mass spectrometry.

    PubMed

    Renpenning, Julian; Kümmel, Steffen; Hitzfeld, Kristina L; Schimmelmann, Arndt; Gehre, Matthias

    2015-09-15

    The traditional high-temperature conversion (HTC) approach toward compound-specific stable isotope analysis (CSIA) of hydrogen for heteroatom-bearing (i.e., N, Cl, S) compounds has been afflicted by fractionation bias due to formation of byproducts HCN, HCl, and H2S. This study presents a chromium-based high-temperature conversion (Cr/HTC) approach for organic compounds containing nitrogen, chlorine, and sulfur. Following peak separation along a gas chromatographic (GC) column, the use of thermally stable ceramic Cr/HTC reactors at 1100-1500 °C and chemical sequestration of N, Cl, and S by chromium result in quantitative conversion of compound-specific organic hydrogen to H2 analyte gas. The overall hydrogen isotope analysis via GC-Cr/HTC-isotope ratio mass spectrometry (IRMS) achieved a precision of better than ± 5 mUr along the VSMOW-SLAP scale. The accuracy of GC-Cr/HTC-IRMS was validated with organic reference materials (RM) in comparison with online EA-Cr/HTC-IRMS and offline dual-inlet IRMS. The utility and reliability of the GC-Cr/HTC-IRMS system were documented during the routine measurement of more than 500 heteroatom-bearing organic samples spanning a δ(2)H range of -181 mUr to 629 mUr.

  19. Compound-specific hydrogen isotope analysis of heteroatom-bearing compounds via gas chromatography-chromium-based high-temperature conversion (Cr/HTC)-isotope ratio mass spectrometry.

    PubMed

    Renpenning, Julian; Kümmel, Steffen; Hitzfeld, Kristina L; Schimmelmann, Arndt; Gehre, Matthias

    2015-09-15

    The traditional high-temperature conversion (HTC) approach toward compound-specific stable isotope analysis (CSIA) of hydrogen for heteroatom-bearing (i.e., N, Cl, S) compounds has been afflicted by fractionation bias due to formation of byproducts HCN, HCl, and H2S. This study presents a chromium-based high-temperature conversion (Cr/HTC) approach for organic compounds containing nitrogen, chlorine, and sulfur. Following peak separation along a gas chromatographic (GC) column, the use of thermally stable ceramic Cr/HTC reactors at 1100-1500 °C and chemical sequestration of N, Cl, and S by chromium result in quantitative conversion of compound-specific organic hydrogen to H2 analyte gas. The overall hydrogen isotope analysis via GC-Cr/HTC-isotope ratio mass spectrometry (IRMS) achieved a precision of better than ± 5 mUr along the VSMOW-SLAP scale. The accuracy of GC-Cr/HTC-IRMS was validated with organic reference materials (RM) in comparison with online EA-Cr/HTC-IRMS and offline dual-inlet IRMS. The utility and reliability of the GC-Cr/HTC-IRMS system were documented during the routine measurement of more than 500 heteroatom-bearing organic samples spanning a δ(2)H range of -181 mUr to 629 mUr. PMID:26291200

  20. Why 'the bigger the better' is not always the case when utilising microelectrode arrays: high density vs. low density arrays for the electroanalytical sensing of chromium(VI).

    PubMed

    Hood, Sebastian J; Kampouris, Dimitrios K; Kadara, Rashid O; Jenkinson, Norman; del Campo, F Javier; Muñoz, Francesc Xavier; Banks, Craig E

    2009-11-01

    We demonstrate, with the example of the electroanalytical sensing of chromium(vi) using ultra-microelectrode arrays, that a larger number of microelectrodes comprising an array do not necessarily provide improved electroanalytical performance. Using a low density array, which consists of 256 microdiscs where each microdisc comprising the array has a radius of 10 microns in a cubic arrangement separated from their nearest neighbour by 100 microns, the electroanalytical sensing of chromium(vi) is shown to be possible over the range 13-428 microM with a limit of detection of 3.4 microM readily achievable. Using a high density microelectrode, consisting of 2597 microdiscs where each microdisc has a radius of 2.5 microns in a hexagonal pattern which are separated from their nearest neighbour by 55 microns, the electroanalytical performance, in terms of linear range and sensitivity, is considerably lower going against the misconception that a high density array should produce a superior analytical response. The reason for this disparity is discussed and it is shown that the arrangement of the microelectrodes on the array is critical due to the interaction of diffusion zones between neighbouring electrodes allowing analysts to make informed decisions on the conscientious choice of microelectrode arrays.

  1. A Winning Cast

    NASA Technical Reports Server (NTRS)

    2001-01-01

    Howmet Research Corporation was the first to commercialize an innovative cast metal technology developed at Auburn University, Auburn, Alabama. With funding assistance from NASA's Marshall Space Flight Center, Auburn University's Solidification Design Center (a NASA Commercial Space Center), developed accurate nickel-based superalloy data for casting molten metals. Through a contract agreement, Howmet used the data to develop computer model predictions of molten metals and molding materials in cast metal manufacturing. Howmet Metal Mold (HMM), part of Howmet Corporation Specialty Products, of Whitehall, Michigan, utilizes metal molds to manufacture net shape castings in various alloys and amorphous metal (metallic glass). By implementing the thermophysical property data from by Auburn researchers, Howmet employs its newly developed computer model predictions to offer customers high-quality, low-cost, products with significantly improved mechanical properties. Components fabricated with this new process replace components originally made from forgings or billet. Compared with products manufactured through traditional casting methods, Howmet's computer-modeled castings come out on top.

  2. High-Strength Aluminum Casting Alloy for High-Temperature Applications (MSFC Center Director's Discretionary Fund Final Project No. 97-10)

    NASA Technical Reports Server (NTRS)

    Lee, J. A.

    1998-01-01

    A new aluminum-silicon alloy has been successfully developed at Marshall Space Flight Center that has a significant improvement in tensile strength at elevated temperatures (550 to 700 F). For instance, the new alloy shows in average tensile strength of at least 90 percent higher than the current 390 aluminum piston alloy tested at 500 F. Compared to conventional aluminum alloys, automotive engines using the new piston alloy will have improved gas mileage, and may produce less air pollution in order to meet the future U.S. automotive legislative requirements for low hydrocarbon emissions. The projected cost for this alloy is less than $0.95/lb, and it readily allows the automotive components to be cast at a high production volume with a low, fully accounted cost. It is economically produced by pouring molten metal directly into conventional permanent steel molds or die casting.

  3. High-temperature low cycle fatigue behavior of a gray cast iron

    SciTech Connect

    Fan, K.L. He, G.Q.; She, M.; Liu, X.S.; Lu, Q.; Yang, Y.; Tian, D.D.; Shen, Y.

    2014-12-15

    The strain controlled low cycle fatigue properties of the studied gray cast iron for engine cylinder blocks were investigated. At the same total strain amplitude, the low cycle fatigue life of the studied material at 523 K was higher than that at 423 K. The fatigue behavior of the studied material was characterized as cyclic softening at any given total strain amplitude (0.12%–0.24%), which was attributed to fatigue crack initiation and propagation. Moreover, this material exhibited asymmetric hysteresis loops due to the presence of the graphite lamellas. Transmission electron microscopy analysis suggested that cyclic softening was also caused by the interactions of dislocations at 423 K, such as cell structure in ferrite, whereas cyclic softening was related to subgrain boundaries and dislocation climbing at 523 K. Micro-analysis of specimen fracture appearance was conducted in order to obtain the fracture characteristics and crack paths for different strain amplitudes. It showed that the higher the temperature, the rougher the crack face of the examined gray cast iron at the same total strain amplitude. Additionally, the microcracks were readily blunted during growth inside the pearlite matrix at 423 K, whereas the microcracks could easily pass through pearlite matrix along with deflection at 523 K. The results of fatigue experiments consistently showed that fatigue damage for the studied material at 423 K was lower than that at 523 K under any given total strain amplitude. - Highlights: • The low cycle fatigue behavior of the HT250 for engine cylinder blocks was investigated. • TEM investigations were conducted to explain the cyclic deformation response. • The low cycle fatigue cracks of HT250 GCI were studied by SEM. • The fatigue life of the examined material at 523 K is higher than that at 423 K.

  4. Casting larger polycrystalline silicon ingots

    SciTech Connect

    Wohlgemuth, J.; Tomlinson, T.; Cliber, J.; Shea, S.; Narayanan, M.

    1995-08-01

    Solarex has developed and patented a directional solidification casting process specifically designed for photovoltaics. In this process, silicon feedstock is melted in a ceramic crucible and solidified into a large grained semicrystalline silicon ingot. In-house manufacture of low cost, high purity ceramics is a key to the low cost fabrication of Solarex polycrystalline wafers. The casting process is performed in Solarex designed casting stations. The casting operation is computer controlled. There are no moving parts (except for the loading and unloading) so the growth process proceeds with virtually no operator intervention Today Solarex casting stations are used to produce ingots from which 4 bricks, each 11.4 cm by 11.4 cm in cross section, are cut. The stations themselves are physically capable of holding larger ingots, that would yield either: 4 bricks, 15 cm by 15 an; or 9 bricks, 11.4 cm by 11.4 an in cross-section. One of the tasks in the Solarex Cast Polycrystalline Silicon PVMaT Program is to design and modify one of the castings stations to cast these larger ingots. If successful, this effort will increase the production capacity of Solarex`s casting stations by 73% and reduce the labor content for casting by an equivalent percentage.

  5. Cast dielectric composite linear accelerator

    DOEpatents

    Sanders, David M.; Sampayan, Stephen; Slenes, Kirk; Stoller, H. M.

    2009-11-10

    A linear accelerator having cast dielectric composite layers integrally formed with conductor electrodes in a solventless fabrication process, with the cast dielectric composite preferably having a nanoparticle filler in an organic polymer such as a thermosetting resin. By incorporating this cast dielectric composite the dielectric constant of critical insulating layers of the transmission lines of the accelerator are increased while simultaneously maintaining high dielectric strengths for the accelerator.

  6. Interfacial characteristics of diamond/aluminum composites with high thermal conductivity fabricated by squeeze-casting method

    SciTech Connect

    Jiang, Longtao; Wang, Pingping; Xiu, Ziyang; Chen, Guoqin; Lin, Xiu; Dai, Chen; Wu, Gaohui

    2015-08-15

    In this work, aluminum matrix composites reinforced with diamond particles (diamond/aluminum composites) were fabricated by squeeze casting method. The material exhibited a thermal conductivity as high as 613 W / (m · K). The obtained composites were investigated by scanning electron microscope and transmission electron microscope in terms of the (100) and (111) facets of diamond particles. The diamond particles were observed to be homogeneously distributed in the aluminum matrix. The diamond{sub (111)}/Al interface was found to be devoid of reaction products. While at the diamond{sub (100)}/Al interface, large-sized aluminum carbides (Al{sub 4}C{sub 3}) with twin-crystal structure were identified. The interfacial characteristics were believed to be responsible for the excellent thermal conductivity of the material. - Graphical abstract: Display Omitted - Highlights: • Squeeze casting method was introduced to fabricate diamond/Al composite. • Sound interfacial bonding with excellent thermal conductivity was produced. • Diamond{sub (111)}/ aluminum interface was firstly characterized by TEM/HRTEM. • Physical combination was the controlling bonding for diamond{sub (111)}/aluminum. • The growth mechanism of Al{sub 4}C{sub 3} was analyzed by crystallography theory.

  7. Effects of silver and group 2 fluorides addition to plasma sprayed chromium carbide high temperature solid lubricant for foil gas bearing to 650 deg C

    NASA Technical Reports Server (NTRS)

    Wagner, R. C.; Sliney, H. E.

    1984-01-01

    A new self-lubricating coating composition of nickel aluminide-bonded chromium carbide formulated with silver and Group II fluorides was developed in a research program on high temperature solid lubricants. One of the proposed applications for this new coating composition is as a wide temperature spectrum solid lubricant for complaint foil gas bearings. Friction and wear properties were obtained using a foil gas bearing start/stop apparatus at temperatures from 25 to 650 C. The journals were Inconel 718. Some were coated with the plasma sprayed experimental coating, others with unmodified nickel aluminide/chromium carbide as a baseline for comparison. The addtitional components were provided to assist in achieving low friction over the temperature range of interest. Uncoated, preoxidized Inconel X-750 foil bearings were operated against these surfaces. The foils were subjected to repeated start/stop cycles under a 14-kPa (2-psi) bearing unit loading. Sliding contact occurred during lift-off and coastdown at surface velocities less than 6 m/s (3000 rpm). Testing continued until 9000 start/stop cycles were accumulated or until a rise in starting torque indicated the journal/bearing had failed. Comparison in coating performance as well as discussions of their properties and methods of application are given.

  8. Determination of chromium in human lung fibroblast cells using a large bore-direct injection high-efficiency nebulizer with inductively coupled plasma mass spectrometry

    SciTech Connect

    McLean, John A.; Acon, Billy W.; Montaser, Akbar; Singh, Jatinder; Pritchard, Daryl E.; Patierno, Steven R.

    2000-05-01

    A novel method for the determination of chromium in suspensions of human lung fibroblast cells is described by using a large bore-direct injection high efficiency nebulizer (LB-DIHEN) with microscale flow injection analysis and inductively coupled plasma mass spectrometric detection. Chromium (VI)-treated cells were first counted and then suspended in a phosphate buffer saline solution. With the use of the method of standard additions, the relative concentration of Cr in {approx}100 HLF cells/peak was determined at m/z=50. Because the cells tend to clump and can yield inhomogeneities in the total number analyzed, Mg was used as an internal standard to compensate for the total cell mass. The level of Cr in HLF cells grown in a medium of 100 {mu}M Na{sub 2}CrO{sub 4} for two hours is on the order of 180 fg Cr/cell after correction for the number of cells in each injection. (c) 2000 Society for Applied Spectroscopy.

  9. On the spherical chromium oxide particulates via pulsed laser ablation at a very high power density in vacuum with a specified oxygen flow rate

    NASA Astrophysics Data System (ADS)

    Lin, C. H.; Shen, P.; Chen, S. Y.

    2010-02-01

    Chromium oxide condensates nearly spherical in shape ranging from 0.1 to 0.2 micron in diameter were fabricated by laser ablation on a Cr target at a very high power density of 1.8×1012 W/cm2 for a very rapid heating and cooling effect. Analytical electron microscopic observations of such spherical particulates revealed three types: (1) α-Cr2O3 single crystal with ( bar{1}101),(bar{1}012) and (1 bar{2}10) facets, (2) spinel-like Cr3O4 polycrystals with spherulitic texture, i.e. a rather corrugated solidification front, (3) recrystallized Cr3O4 polycrystals derived from type 2 by radiant heating. The microstructure and phase difference among the particulates can be attributed to a varied extent of supercooling under the influence of rather complicated Cr2+ solute trapping of the molten and solid phases in the Cr3O4-O pseudo-binary in vacuum. The chromium oxide condensates being spherical yet full of facets, with significant internal compressive stress up to ca. 3.4 GPa according to Raman shift, and with UV-absorbance close to violet light due to the presence of internal stress and/or Cr2+, may have potential optoelectronic and catalytic applications.

  10. Synthesis, physical properties and application of the zero-valent iron/titanium dioxide heterocomposite having high activity for the sustainable photocatalytic removal of hexavalent chromium in water.

    PubMed

    Petala, Eleni; Baikousi, Maria; Karakassides, Michael A; Zoppellaro, Giorgio; Filip, Jan; Tuček, Jiří; Vasilopoulos, Konstantinos C; Pechoušek, Jiří; Zbořil, Radek

    2016-04-21

    A magnetic photocatalytic material composed of nanoscale zero-valent iron (nZVI) homogeneously distributed over a mesoporous nanocrystalline TiO2 matrix has been prepared by a multistage chemical process, including sol-gel technique, wet impregnation, and chemical reduction. X-ray powder diffraction and Raman spectroscopy were used for the structural and chemical characterization of the magnetic photocatalyst, while bulk magnetization measurements and scanning/transmission electron microscopy were employed to determine the physical and textural properties of the photocatalyst. The synthesized nZVI@TiO2 photocatalyst shows very high efficiency in the removal of hexavalent chromium, Cr(vi), from water. The degradation rate follows a pseudo-first-order kinetic model. Most importantly, the remarkable efficiency of the photocatalyst is found to be due to the synergistic contributions of both counterparts, nZVI and TiO2, as validated by comparative experiments with neat TiO2 and nZVI@TiO2 under UV-C irradiation and without irradiation. New insights into the mechanism of synergistic degradation of chromium(vi) and suppressed oxidation of nZVI particles in the composite material are proposed and therein discussed.

  11. Sodium sulfur container with chromium/chromium oxide coating

    DOEpatents

    Ludwig, Frank A.; Higley, Lin R.

    1981-01-01

    A coating of chromium/chromium oxide is disclosed for coating the surfaces of electrically conducting components of a sodium sulfur battery. This chromium/chromium oxide coating is placed on the surfaces of the electrically conducting components of the battery which are in contact with molten polysulfide and sulfur reactants during battery operation.

  12. The Effects of Austenitizing Conditions on the Microstructure and Wear Resistance of a Centrifugally Cast High-Speed Steel Roll

    NASA Astrophysics Data System (ADS)

    Kang, Minwoo; Lee, Young-Kook

    2016-07-01

    The influences of austenitizing conditions on the microstructure and wear resistance of a centrifugally cast high-speed steel roll were investigated through thermodynamic calculation, microstructural analysis, and high-temperature wear tests. When the austenitizing temperature was between 1323 K and 1423 K (1050 °C and 1150 °C), coarse eutectic M2C plates were decomposed into a mixture of MC and M6C particles. However, at 1473 K (1200 °C), the M2C plates were first replaced by both new austenite grains and MC particles without M6C particles, and then remaining M2C particles were dissolved during the growth of MC particles. The wear resistance of the HSS roll was improved with increasing austenitizing temperature up to 1473 K (1200 °C) because the coarse eutectic M2C plates, which are vulnerable to crack propagation, changed to disconnected hard M6C and MC particles.

  13. Fabrication of ZnO Nanowires Arrays by Anodization and High-Vacuum Die Casting Technique, and Their Piezoelectric Properties.

    PubMed

    Kuo, Chin-Guo; Chang, Ho; Wang, Jian-Hao

    2016-03-24

    In this investigation, anodic aluminum oxide (AAO) with arrayed and regularly arranged nanopores is used as a template in the high-vacuum die casting of molten zinc metal (Zn) into the nanopores. The proposed technique yields arrayed Zn nanowires with an aspect ratio of over 600. After annealing, arrayed zinc oxide (ZnO) nanowires are obtained. Varying the anodizing time yields AAO templates with thicknesses of approximately 50 μm, 60 μm, and 70 μm that can be used in the fabrication of nanowires of three lengths with high aspect ratios. Experimental results reveal that a longer nanowire generates a greater measured piezoelectric current. The ZnO nanowires that are fabricated using an alumina template are anodized for 7 h and produce higher piezoelectric current of up to 69 pA.

  14. Fabrication of ZnO Nanowires Arrays by Anodization and High-Vacuum Die Casting Technique, and Their Piezoelectric Properties.

    PubMed

    Kuo, Chin-Guo; Chang, Ho; Wang, Jian-Hao

    2016-01-01

    In this investigation, anodic aluminum oxide (AAO) with arrayed and regularly arranged nanopores is used as a template in the high-vacuum die casting of molten zinc metal (Zn) into the nanopores. The proposed technique yields arrayed Zn nanowires with an aspect ratio of over 600. After annealing, arrayed zinc oxide (ZnO) nanowires are obtained. Varying the anodizing time yields AAO templates with thicknesses of approximately 50 μm, 60 μm, and 70 μm that can be used in the fabrication of nanowires of three lengths with high aspect ratios. Experimental results reveal that a longer nanowire generates a greater measured piezoelectric current. The ZnO nanowires that are fabricated using an alumina template are anodized for 7 h and produce higher piezoelectric current of up to 69 pA. PMID:27023546

  15. Fabrication of ZnO Nanowires Arrays by Anodization and High-Vacuum Die Casting Technique, and Their Piezoelectric Properties

    PubMed Central

    Kuo, Chin-Guo; Chang, Ho; Wang, Jian-Hao

    2016-01-01

    In this investigation, anodic aluminum oxide (AAO) with arrayed and regularly arranged nanopores is used as a template in the high-vacuum die casting of molten zinc metal (Zn) into the nanopores. The proposed technique yields arrayed Zn nanowires with an aspect ratio of over 600. After annealing, arrayed zinc oxide (ZnO) nanowires are obtained. Varying the anodizing time yields AAO templates with thicknesses of approximately 50 μm, 60 μm, and 70 μm that can be used in the fabrication of nanowires of three lengths with high aspect ratios. Experimental results reveal that a longer nanowire generates a greater measured piezoelectric current. The ZnO nanowires that are fabricated using an alumina template are anodized for 7 h and produce higher piezoelectric current of up to 69 pA. PMID:27023546

  16. Development of high-emittance scales on thoriated nickel-chromium-aluminum-base alloys. [produced by high temperature oxidation

    NASA Technical Reports Server (NTRS)

    Seltzer, M. S.; Wright, I. G.; Wilcox, B. A.

    1973-01-01

    The surface regions of a DSNiCrAl alloy have been doped, by a pack diffusion process, with small amounts of Mn, Fe, or Co, and the effect of these dopants on the total normal emissivity of the scales produced by subsequent high temperature oxidation has been measured. While all three elements lead to a modest increase in emissivity, (up to 23% greater than the undoped alloy) only the change caused by manganese is thermally stable. However, this increased emissivity is within 85 percent of that of TDNiCr oxidized to form a chromia scale. The maganese-doped alloy is some 50 percent weaker than undoped DSNiCrAl after the doping treatment, and approximately 30 percent weaker after oxidation.

  17. Possible adverse effect of chromium in occupational exposure of tannery workers.

    PubMed

    Kornhauser, Carlos; Wróbel, Katarzyna; Wróbel, Kazimierz; Malacara, Juan Manuel; Nava, Laura Eugenia; Gómez, Leobardo; González, Rita

    2002-04-01

    Our aim was to investigate the adverse effects of occupational exposure to trivalent chromium. We measured chromium and iron levels in serum and urine and hemoglobin levels in tannery workers and unexposed persons. We studied three groups of subjects. Group 1 included 15 non-smoking male tannery workers highly exposed to chromium from tanning and retanning departments. Group 2 included 14 non-smoking male tannery workers with moderate chromium exposure from dying, drying and finishing departments. Group 3 included 11 healthy, non-smoking male subjects without direct chromium exposure. Higher serum chromium levels were observed in groups 1 and 2 with respect to group 3 (mean values respectively: 0.43; 0.25 and 0.13 microg x l(-1)). Urine chromium levels in group 1 were higher than those in controls (mean values: 1.78 and 1.35 microg x l(-1)). In group 1 an inverse association was found between serum chromium and urine iron (-0.524), urine chromium and hemoglobin (-0.594) and between the urine chromium to iron ratio and hemoglobin (-0.693, p<0.05). The results suggest a chromium adverse effect on iron metabolism, possibly associated with excessive body chromium accumulation. In conclusion, chromium urine test could be recommended for diagnosis of chromium adverse effect on iron metabolism. Further studies are needed to quantify the relationship between urine chromium and hemoglobin metabolism.

  18. Elasto-Plastic-Creep Constitutive Equation of an Al-Si-Cu High-Pressure Die Casting Alloy for Thermal Stress Analysis

    NASA Astrophysics Data System (ADS)

    Motoyama, Yuichi; Shiga, Hidetoshi; Sato, Takeshi; Kambe, Hiroshi; Yoshida, Makoto

    2016-11-01

    Accurate simulation of residual stress and deformation is necessary to optimize the design and lifetime of casting components. Therefore, the recovery and strain-rate dependence of the stress-strain curve have been incorporated into empirical constitutive equations to improve the thermal stress analysis accuracy. Nevertheless, these equations present several difficulties related to the determination of material constants and their physical bases. This study suggested an empirical elasto-plastic-creep constitutive equation incorporating these phenomena. To determine the material parameters used in this constitutive equation, this study investigated tensile test methods to obtain stress-strain curves that most closely resemble those during or immediately after casting for the Al-Si-Cu high-pressure die-casting alloy JIS ADC 12 (A383.0), which exhibits natural aging. Results show that solution heat treatment with subsequent cooling to the test temperature should be applied to obtain stress-strain curves used for the thermal stress analysis of high-pressure die casting process of this alloy. The yield stresses obtained using the conventional heating method were 50-64 pct higher than those of the method described above. Therefore, the conventional method is expected to overestimate the overestimation of the predicted residual stress in die castings. Evaluation of the developed equation revealed that it can represent alloy recovery and strain-rate dependence.

  19. Simultaneous Effect of Plunger Motion Profile, Pressure, and Temperature on the Quality of High-Pressure Die-Cast Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Fiorese, Elena; Bonollo, Franco

    2016-10-01

    High-pressure die casting has been used widely to manufacture a large variety of products with high dimensional accuracy and productivity. Although this process has a considerably lower cycle time than the other metal forming processes, it is not yet optimized, due to the complexity of the process and the number of parameters to be controlled. Hence, the identification of the parameters affecting quality of castings is the current challenge toward efficient and effective production. In their previous work, the authors proposed and validated some novel kinematic parameters of the plunger, which explain and forecast both the static mechanical properties and the internal quality of castings. The present work extends such an approach by including two other meaningful parameters, which describe the effect of upset pressure and temperature on the final outcome. These parameters are here formulated and have been validated by means of a statistically significant sample manufactured with different plunger motion profiles, upset pressures, and temperatures of the melt and die. The quality of the castings was assessed through static mechanical properties and density measurements. As further proof, internal defects were analyzed on the fracture surfaces of some meaningful castings.

  20. Elasto-Plastic-Creep Constitutive Equation of an Al-Si-Cu High-Pressure Die Casting Alloy for Thermal Stress Analysis

    NASA Astrophysics Data System (ADS)

    Motoyama, Yuichi; Shiga, Hidetoshi; Sato, Takeshi; Kambe, Hiroshi; Yoshida, Makoto

    2016-08-01

    Accurate simulation of residual stress and deformation is necessary to optimize the design and lifetime of casting components. Therefore, the recovery and strain-rate dependence of the stress-strain curve have been incorporated into empirical constitutive equations to improve the thermal stress analysis accuracy. Nevertheless, these equations present several difficulties related to the determination of material constants and their physical bases. This study suggested an empirical elasto-plastic-creep constitutive equation incorporating these phenomena. To determine the material parameters used in this constitutive equation, this study investigated tensile test methods to obtain stress-strain curves that most closely resemble those during or immediately after casting for the Al-Si-Cu high-pressure die-casting alloy JIS ADC 12 (A383.0), which exhibits natural aging. Results show that solution heat treatment with subsequent cooling to the test temperature should be applied to obtain stress-strain curves used for the thermal stress analysis of high-pressure die casting process of this alloy. The yield stresses obtained using the conventional heating method were 50-64 pct higher than those of the method described above. Therefore, the conventional method is expected to overestimate the overestimation of the predicted residual stress in die castings. Evaluation of the developed equation revealed that it can represent alloy recovery and strain-rate dependence.

  1. Enhancing high throughput toxicology - development of putative adverse outcome pathways linking US EPA ToxCast screening targets to relevant apical hazards.

    EPA Science Inventory

    High throughput toxicology programs, such as ToxCast and Tox21, have provided biological effects data for thousands of chemicals at multiple concentrations. Compared to traditional, whole-organism approaches, high throughput assays are rapid and cost-effective, yet they generall...

  2. Chromium carcinogenicity: California strategies.

    PubMed

    Alexeeff, G V; Satin, K; Painter, P; Zeise, L; Popejoy, C; Murchison, G

    1989-10-01

    Hexavalent chromium was identified by California as a toxic air contaminant (TAC) in January 1986. The California Department of Health Services (CDHS) concurred with the findings of the International Agency for Research on Cancer that there is sufficient evidence to demonstrate the carcinogenicity of chromium in both animals and humans. CDHS did not find any compelling evidence demonstrating the existence of a threshold with respect to chromium carcinogenesis. Experimental data was judged inadequate to assess potential human reproductive risks from ambient exposures. Other health effects were not expected to occur at ambient levels. The theoretically increased lifetime carcinogenic risk from a continuous lifetime exposure to hexavalent chromium fell within the range 12-146 cancer cases per nanogram hexavalent chromium per cubic meter of air per million people exposed, depending on the potency estimate used. The primary sources found to contribute significantly to the risk of exposure were chrome platers, chromic acid anodizing facilities and cooling towers utilizing hexavalent chromium as a corrosion inhibitor. Evaluation of genotoxicity data, animal studies and epidemiological studies indicates that further consideration should be given to the potential carcinogenicity of hexavalent chromium via the oral route.

  3. Casting Characteristics of Aluminum Die Casting Alloys

    SciTech Connect

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a high sludge factor, particularly a high level of Fe, measures must be taken to prevent the formation of large hardspots. For this kind of alloy, the Fe content should be kept at its lowest allowable level and the Mn content should be at its highest possible level. If there are problems in die filling, measures other than changing the alloy chemistry need to be considered first. In terms of alloy chemistry, the elements that form high temperature compounds must be kept at their lowest allowable levels. The alloys should not have machining problems when appropriate machining techniques and machining parameters are used.

  4. Extrusion cast explosive

    DOEpatents

    Scribner, Kenneth J.

    1985-01-01

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants.

  5. Project CAST.

    ERIC Educational Resources Information Center

    Charles County Board of Education, La Plata, MD. Office of Special Education.

    The document outlines procedures for implementing Project CAST (Community and School Together), a community-based career education program for secondary special education students in Charles County, Maryland. Initial sections discuss the role of a learning coordinator, (including relevant travel reimbursement and mileage forms) and an overview of…

  6. Effect of Gas Pores on Mechanical Properties of High-Pressure Die-Casting AM50 Magnesium Alloy.

    PubMed

    Jiang, Wei; Cao, Zhanyi; Liu, Liping; Jiang, Bo

    2016-08-01

    High-pressure die-casting (HPDC) AM50 tensile specimens were used to investigate characteristics of gas pores and its effect on mechanical properties of HPDC AM50 magnesium alloy. Combining microstructure morphology gained from optical microscopy, scanning electron microscopy (SEM), and three-dimensional (3D) reconstruction with the experimental data from uniaxial tensile testing, we pursued the relationship between gas pores and the mechanical properties of HPDC AM50 Mg alloy. Results indicate that comparing with 3D reconstruction models, 2D images like optical metallography images and SEM images have one-sidedness. Furthermore, the size and maximum areal fraction of gas pores have negative effects on the mechanical properties of HPDC AM50 Mg alloy. With increase of the maximum size of gas pores in the specimen, the ultimate tensile strength (UTS) and elongation decrease. In addition, with the maximum areal fraction becoming larger, both the UTS and elongation decrease linearly.

  7. Lost-Soap Aluminum Casting.

    ERIC Educational Resources Information Center

    Mihalow, Paula

    1980-01-01

    Lost-wax casting in sterling silver is a costly experience for the average high school student. However, this jewelry process can be learned at no cost if scrap aluminum is used instead of silver, and soap bars are used instead of wax. This lost-soap aluminum casting process is described. (Author/KC)

  8. Long-Term Results of Total Hip Arthroplasty with 28-Millimeter Cobalt-Chromium Femoral Heads on Highly Cross-Linked Polyethylene in Patients 50 Years and Less.

    PubMed

    Stambough, Jeffrey B; Pashos, Gail; Bohnenkamp, Frank C; Maloney, William J; Martell, John M; Clohisy, John C

    2016-01-01

    Highly cross-linked polyethylene (HXLPE) is the most commonly used bearing surface in total hip arthroplasty (THA) because of its superior wear properties, but long-term results in young patients are limited. We report on the clinical outcome, radiographic wear patterns and survivorship of 72 patients ≤50 years old who had a 28-millimeter cobalt-chromium femoral head on HXLPE acetabular liner. Mean and median true linear wear rates at average ten-year follow-up were 0.0104 and 0.01 mm per year ± 0.07 mm. Mean and median two-dimensional volumetric wear rates were 12.79 mm(3) and 5.834 mm(3) per year ± 26.1mm(3) as determined by Martell analysis. As a result of the minimal wear profile, there was no evidence of radiographic osteolysis and no wear-related revisions.

  9. Long-Term Results of Total Hip Arthroplasty with 28-Millimeter Cobalt-Chromium Femoral Heads on Highly Cross-Linked Polyethylene in Patients 50 Years and Less.

    PubMed

    Stambough, Jeffrey B; Pashos, Gail; Bohnenkamp, Frank C; Maloney, William J; Martell, John M; Clohisy, John C

    2016-01-01

    Highly cross-linked polyethylene (HXLPE) is the most commonly used bearing surface in total hip arthroplasty (THA) because of its superior wear properties, but long-term results in young patients are limited. We report on the clinical outcome, radiographic wear patterns and survivorship of 72 patients ≤50 years old who had a 28-millimeter cobalt-chromium femoral head on HXLPE acetabular liner. Mean and median true linear wear rates at average ten-year follow-up were 0.0104 and 0.01 mm per year ± 0.07 mm. Mean and median two-dimensional volumetric wear rates were 12.79 mm(3) and 5.834 mm(3) per year ± 26.1mm(3) as determined by Martell analysis. As a result of the minimal wear profile, there was no evidence of radiographic osteolysis and no wear-related revisions. PMID:26260785

  10. Effects of combined dietary chromium(III) propionate complex and thiamine supplementation on insulin sensitivity, blood biochemical indices, and mineral levels in high-fructose-fed rats.

    PubMed

    Król, Ewelina; Krejpcio, Zbigniew; Michalak, Sławomir; Wójciak, Rafał W; Bogdański, Paweł

    2012-12-01

    Insulin resistance is the first step in glucose intolerance and the development of type 2 diabetes mellitus, thus effective prevention strategies should also include dietary interventions to enhance insulin sensitivity. Nutrients, such as microelement chromium(III) and thiamine, play regulatory roles in carbohydrate metabolism. The objective of this study was to evaluate the insulin-sensitizing potential of the combined supplementary chromium(III) propionate complex (CrProp) and thiamine in insulin resistance animal model (rats fed a high-fructose diet). The experiment was carried out on 40 nine-week-old male Wistar rats divided into five groups (eight animals each). Animals were fed ad libitum: the control diet (AIN-93 M) and high-fructose diets with and without a combination of two levels of CrProp (0.1 and 1 mg Cr/kg body mass/day) and two levels of thiamine (0.5 and 10 mg/kg body mass/day) for 8 weeks. At the end of the experiment rats were sacrificed to collect blood and internal organs for analyses of blood biochemical and hematologic indices as well as tissular microelement levels that were measured using appropriate methods. It was found that both supplementary CrProp and thiamine (given alone) have significant insulin-sensitizing and moderate blood-lipid-lowering properties, while the combined supplementation with these agents does not give synergistic effects in insulin-resistant rats. CrProp given separately increased kidney Cu and Cr levels, while thiamine alone increased hepatic Cu contents and decreased renal Zn and Cu contents.

  11. Adverse Health Effects of Child Labor: High Exposure to Chromium and Oxidative DNA Damage in Children Manufacturing Surgical Instruments

    PubMed Central

    Sughis, Muhammad; Nawrot, Tim S.; Haufroid, Vincent

    2012-01-01

    Background: A considerable part of the worldwide production of surgical instruments takes place in Sialkot, Pakistan. Many children work in hazardous conditions in this industry. Objective: We investigated exposure to metals and possible health effects among children working in surgical instruments manufacturing units compared with schoolchildren from the same city. Methods: In a cross-sectional study we studied a convenience sample of 104 male children (10–14 years of age) working in surgical instruments manufacturing units and 75 male children of similar age from a school in Sialkot, Pakistan. A respiratory questionnaire was administered, spirometry was performed, and blood pressure was measured. In a spot urine sample, concentrations of metals were measured by inductively coupled plasma mass spectrometry and 8-hydroxydeoxyguanosine (8OHdG, reflecting oxidative DNA damage) by ELISA. Results: The working children reported more asthma (10% vs. 0%; p = 0.005) and dry cough at night (36% vs. 20%; p = 0.02) than did the schoolchildren, but there were no significant differences in pulmonary function or blood pressure. The urinary concentration of chromium was 35 times higher in working children [geometric mean, 23.0 µg/L; 25th–75th percentile, 8.38–58.6] than in schoolchildren [0.66 µg/L; 0.38–1.09)], and largely in excess of the occupational Biological Exposure Index for adult workers (25 µg/L). Urinary 8-OHdG concentrations were not significantly higher in working children than in schoolchildren (19.3 vs. 17.6 µg/g creatinine, p = 0.4), but were significantly correlated with urinary nickel (r = 0.41; p < 0.0001) and with a composite index of metal exposure (r = 0.46; p < 0.0001). Conclusions: Children working in the surgical instruments manufacturing industry had substantial exposure to several metals, especially chromium and nickel, which are established carcinogens. Exposure to nickel was associated with evidence of increased oxidative DNA damage. PMID

  12. Predicting the Influence of Pore Characteristics on Ductility of Thin-Walled High Pressure Die Casting Magnesium

    SciTech Connect

    Sun, Xin; Choi, Kyoo Sil; Li, Dongsheng

    2013-06-10

    In this paper, a two-dimensional microstructure-based finite element modeling method is adopted to investigate the effects of porosity in thin-walled high pressure die casting Mg materials on their ductility. For this purpose, the cross-sections of AM50 and AM60 casting samples are first examined using optical microscope to obtain the overall information on the pore characteristics. The experimentally quantified pore characteristics are then used to generate a series of synthetic microstructures with different pore sizes, pore volume fractions and pore size distributions. Pores are explicitly represented in the synthetic microstructures and meshed out for the subsequent finite element analysis. In the finite element analysis, an intrinsic critical strain value is used for the Mg matrix material, beyond which work-hardening is no longer permissible. With no artificial failure criterion prescribed, ductility levels are predicted for the various microstructures in the form of strain localization. Mesh size effect study is also conducted, from which a mesh size dependent critical strain curve is determined. A concept of scalability of pore size effects is then presented and examined with the use of the mesh size dependent critical strain curve. The results in this study show that, for the regions with lower pore size and lower volume fraction, the ductility generally decreases as the pore size and pore volume fraction increase whereas, for the regions with larger pore size and larger pore volume fraction, other factors such as the mean distance between the pores begin to have some substantial influence on the ductility. The results also indicate that the pore size effects may be scalable for the models with good-representative pore shape and distribution with the use of the mesh size dependent critical strain curve.

  13. Casting methods

    DOEpatents

    Marsden, Kenneth C.; Meyer, Mitchell K.; Grover, Blair K.; Fielding, Randall S.; Wolfensberger, Billy W.

    2012-12-18

    A casting device includes a covered crucible having a top opening and a bottom orifice, a lid covering the top opening, a stopper rod sealing the bottom orifice, and a reusable mold having at least one chamber, a top end of the chamber being open to and positioned below the bottom orifice and a vacuum tap into the chamber being below the top end of the chamber. A casting method includes charging a crucible with a solid material and covering the crucible, heating the crucible, melting the material, evacuating a chamber of a mold to less than 1 atm absolute through a vacuum tap into the chamber, draining the melted material into the evacuated chamber, solidifying the material in the chamber, and removing the solidified material from the chamber without damaging the chamber.

  14. Application of Targeted Functional Assays to Assess a Putative Vascular Disruption Developmental Toxicity Pathway Informed By ToxCast High-Throughput Screening Data

    EPA Science Inventory

    Chemical perturbation of vascular development is a putative toxicity pathway which may result in developmental toxicity. EPA’s high-throughput screening (HTS) ToxCast program contains assays which measure cellular signals and biological processes critical for blood vessel develop...

  15. CASTING APPARATUS

    DOEpatents

    Gray, C.F.; Thompson, R.H.

    1958-09-23

    An apparatus is described for casting small quantities of uranlum. It consists of a crucible having a hole in the bottom with a mold positioned below. A vertical rcd passes through the hole in the crucible and has at its upper end a piercing head adapted to break the oxide skin encasing a molten uranium body. An air tight cylinder surrounds the crucible and mold, and is arranged to be evacuated.

  16. Filler metal alloy for welding cast nickel aluminide alloys

    DOEpatents

    Santella, M.L.; Sikka, V.K.

    1998-03-10

    A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

  17. A combined arc-melting and tilt-casting furnace for the manufacture of high-purity bulk metallic glass materials.

    PubMed

    Soinila, E; Pihlajamäki, T; Bossuyt, S; Hänninen, H

    2011-07-01

    An arc-melting furnace which includes a tilt-casting facility was designed and built, for the purpose of producing bulk metallic glass specimens. Tilt-casting was chosen because reportedly, in combination with high-purity processing, it produces the best fatigue endurance in Zr-based bulk metallic glasses. Incorporating the alloying and casting facilities in a single piece of equipment reduces the amount of laboratory space and capital investment needed. Eliminating the sample transfer step from the production process also saves time and reduces sample contamination. This is important because the glass forming ability in many alloy systems, such as Zr-based glass-forming alloys, deteriorates rapidly with increasing oxygen content of the specimen. The challenge was to create a versatile instrument, in which high purity conditions can be maintained throughout the process, even when melting alloys with high affinity for oxygen. Therefore, the design provides a high-vacuum chamber to be filled with a low-oxygen inert atmosphere, and takes special care to keep the system hermetically sealed throughout the process. In particular, movements of the arc-melting electrode and sample manipulator arm are accommodated by deformable metal bellows, rather than sliding O-ring seals, and the whole furnace is tilted for tilt-casting. This performance of the furnace is demonstrated by alloying and casting Zr(55)Cu(30)Al(10)Ni(5) directly into rods up to ø 10 mm which are verified to be amorphous by x-ray diffraction and differential scanning calorimetry, and to exhibit locally ductile fracture at liquid nitrogen temperature.

  18. A combined arc-melting and tilt-casting furnace for the manufacture of high-purity bulk metallic glass materials

    NASA Astrophysics Data System (ADS)

    Soinila, E.; Pihlajamäki, T.; Bossuyt, S.; Hänninen, H.

    2011-07-01

    An arc-melting furnace which includes a tilt-casting facility was designed and built, for the purpose of producing bulk metallic glass specimens. Tilt-casting was chosen because reportedly, in combination with high-purity processing, it produces the best fatigue endurance in Zr-based bulk metallic glasses. Incorporating the alloying and casting facilities in a single piece of equipment reduces the amount of laboratory space and capital investment needed. Eliminating the sample transfer step from the production process also saves time and reduces sample contamination. This is important because the glass forming ability in many alloy systems, such as Zr-based glass-forming alloys, deteriorates rapidly with increasing oxygen content of the specimen. The challenge was to create a versatile instrument, in which high purity conditions can be maintained throughout the process, even when melting alloys with high affinity for oxygen. Therefore, the design provides a high-vacuum chamber to be filled with a low-oxygen inert atmosphere, and takes special care to keep the system hermetically sealed throughout the process. In particular, movements of the arc-melting electrode and sample manipulator arm are accommodated by deformable metal bellows, rather than sliding O-ring seals, and the whole furnace is tilted for tilt-casting. This performance of the furnace is demonstrated by alloying and casting Zr55Cu30Al10Ni5 directly into rods up to ø 10 mm which are verified to be amorphous by x-ray diffraction and differential scanning calorimetry, and to exhibit locally ductile fracture at liquid nitrogen temperature.

  19. Prototype casting fabrication by stereolithography

    SciTech Connect

    Cromwell, W.E.

    1992-03-01

    The evolution of the new technology of producing CAD models by ultraviolet solidification of resin materials (``STEREOLITHOGRAPHY``) continues to progress. The potential application area of rigid fabrication of prototype investment castings is becoming more feasible as we continue to successfully yield experimental castings by the ``SHELL`` processing method. This supplemental (to 11/90 publication) report briefly reviews the original project objectives, activities related to these objectives since November 1990, and progress made through December 1991. We discuss several new case studies involving new resin materials (and other materials) tested along with investment casting processing results. The most recent success, the processing of the highly complex ``C`` HOUSING design by the ``shell`` mold process in both aluminum and steel, will be discussed. This is considered a major breakthrough toward establishing this new technology as a viable approach to the rapid development of prototype investment castings, employing the most common aerospace (precision) cast process. Our future planning calls for expanding the study to help the investment casting industry in refining related processing techniques and to continue our evaluation of new resins suitable for the casting process. Present project planning calls for the completion of this study by the third quarter FY93 or sooner. We believe that with the continued excellent cooperation of our casting supplier study team and an accelerated effort by resin materials producers to further refine related materials, we can achieve all objectives during the planned time frame.

  20. Prototype casting fabrication by stereolithography

    SciTech Connect

    Cromwell, W.E.

    1992-03-01

    The evolution of the new technology of producing CAD models by ultraviolet solidification of resin materials ( STEREOLITHOGRAPHY'') continues to progress. The potential application area of rigid fabrication of prototype investment castings is becoming more feasible as we continue to successfully yield experimental castings by the SHELL'' processing method. This supplemental (to 11/90 publication) report briefly reviews the original project objectives, activities related to these objectives since November 1990, and progress made through December 1991. We discuss several new case studies involving new resin materials (and other materials) tested along with investment casting processing results. The most recent success, the processing of the highly complex C'' HOUSING design by the shell'' mold process in both aluminum and steel, will be discussed. This is considered a major breakthrough toward establishing this new technology as a viable approach to the rapid development of prototype investment castings, employing the most common aerospace (precision) cast process. Our future planning calls for expanding the study to help the investment casting industry in refining related processing techniques and to continue our evaluation of new resins suitable for the casting process. Present project planning calls for the completion of this study by the third quarter FY93 or sooner. We believe that with the continued excellent cooperation of our casting supplier study team and an accelerated effort by resin materials producers to further refine related materials, we can achieve all objectives during the planned time frame.

  1. Antiferromagnetism in chromium

    NASA Astrophysics Data System (ADS)

    Jaramillo, Rafael

    I present two experimental studies of the spin density wave antiferromagnetic order in elemental Chromium. The first addresses the response of the magnetic ground state to applied pressure. The spin and charge order parameters are probed at high pressure and low temperature in a diamond anvil cell using monochromatic X-ray diffraction. We find that the magnetism is suppressed exponentially with pressure, providing a canonical example of a weak-coupling, mean-field ground state, before terminating at a quantum phase transition. We confirm the harmonic relationship between the spin and charge degrees of freedom in the low temperature regime, and we identify the microscopic coupling between pressure and magnetism. The discovery of the long-sought-after quantum critical regime sets the stage for a complete study of antiferromagnetic quantum criticality in this clean model system. The second study addresses the thermodynamics and transport properties of antiferromagnetic domain structure. We find a robust thermal hysteresis in the longitudinal and Hall resistivities of sub-mm bulk Cr samples. The temperature limits of the hysteresis are correlated with domain wall fluctuations and freezing. The persistent sign of the hysteresis and the macroscopic return point memory warrant a new understanding of domain wall energetics. By combining electrical transport and X-ray microdiffraction measurements we are able to pinpoint the effects of antiferromagnetic domain walls on electron transport.

  2. High resolution cone beam X-ray computed tomography of 3D-microstructures of cast Al-alloys

    SciTech Connect

    Kastner, Johann; Harrer, Bernhard; Degischer, H. Peter

    2011-01-15

    X-ray computed tomography (XCT) has become a very important method for non-destructive 3D-characterisation of materials. XCT systems with cone beam geometry, micro- or nano-focus tubes and matrix detectors are increasingly used in research and non-destructive testing. Spatial resolutions down to 1 {mu}m can be reached with such XCT-systems for heterogeneities in metals with high absorption contrast. High resolution cone beam XCT is applied to five different Al-alloys: AlMg5Si7, AlCu4Mg1, AlZn6Mg2Cu2, AlZn8Mg2Cu2 and AlSi12Ni1. Up to four different types of inhomogeneities are segmented in one alloy using voxel sizes between (0.4 {mu}m){sup 3} and (2.3 {mu}m){sup 3}. Target metallography and elemental analysis by energy dispersive X-ray analysis are used to identify the inhomogeneities. The possibilities and restrictions of XCT applied to Al-alloys are discussed. AlMg5Si7 XCT-data with a voxel size of (0.4 {mu}m){sup 3} show inhomogeneities with brighter grey-values than the Al-matrix identified as elongated Fe-aluminides, and those with lower grey-values identified as pores and Mg{sub 2}Si-particles with a 'Chinese script-like' structure. Higher-absorbing interdendritic Al-Al{sub 2}Cu-eutectic regions appear brighter than the Al-dendrites in the CT-data of AlCu4Mg1 with (1.1 {mu}m){sup 3}/voxel, whereas pores > 4 {mu}m appear darker than the Al-matrix. The size and the 3D-structure of the {alpha}-Al dendrite arms with a diameter of 50-100 {mu}m are determined in samples from chill cast billets of AlCu4Mg1 and AlZn6Mg2Cu2 alloys. The irregular interdendritic regions containing eutectic segregations with Cu- and Zn-rich phases are > 5 {mu}m wide. Equally absorbing primary equi-axed Al{sub 3}(Sc, Zr) particles > 5 {mu}m are distinguished in the centres of the dendrites by the level of sphericity values. The distribution of Ni- and Fe-aluminides in a squeeze cast AlSi12Ni1-alloy is imaged with (0.4 {mu}m){sup 3}/voxel, but the Si-phase cannot be segmented.

  3. Development of cast resin multisecondary 1600kVA transformer for Regulated High Voltage Power Supply- A prototype

    NASA Astrophysics Data System (ADS)

    Tripathi, V.; Singh, N. P.; Gupta, L. N.; Oza, Kapil; Patel, Paresh; Baruah, U. K.

    2010-02-01

    Regulated High Voltage Power Supplies (RHVPS) are commonly used in high-energy particle accelerators. RHVPS is a modular power supply in which kV level modules (40 or 80#) are cascaded to generate desired level of voltage/power [1]. One of the most challenging tasks involved is to provide input power to number of rectifier modules with required isolation (inter-winding and winding to ground). This is accomplished by deploying multi-secondary (large numbers, say 40 secondaries) transformers. This RHVPS concept was realized for the first time in the country with development of oil filled multi-secondary transformer. A pair of 3.3MVA, 11kV/ (940Vx40) has been successfully demonstrated, isolation of 6kVDC (inter-winding) and 160kVDC (all secondary to ground) tested. The next generation power supplies are unitized with indoor installations. This has created the demand for dry type multi-secondary transformers in compliance with safety regulations. This paper presents manufacturing issues and testing of the prototype resin cast coil. On the manufactured prototype, inter-winding isolation is tested up to 6kVDC and 125kVDC with respect to ground.

  4. Fatigue characterization of high pressure die-cast magnesium AM60B alloy using experimental and computational investigations

    NASA Astrophysics Data System (ADS)

    Lu, You

    The object of the current dissertation is to foster fundamental advances in microstructure-fatigue characteristics of a high pressure die cast magnesium AM60B alloy. First, high cycle fatigue staircase experiments were conducted on specimens extracted from automobile instrument panels. The resulting fracture surfaces were then examined with scanning electron microscopic imaging to elucidate the fatigue crack initiation sites and propagation paths at different stages of the fatigue life. Due to the fact that the qualification of the crack initiation and propagation mechanisms through experiment alone is difficult, complementary micromechanical finite element simulations were conducted. Particularly, the effects of different applied loading conditions and the porosity morphology (e.g. pore shape, pore size, pore spacing, proximity to the free surface) on the maximum plastic shear strain range, as a driving force for crack initiation, were analyzed. Moreover, at the microstructually small crack (MSC) propagation stage, the shielding effects of beta-phase Mg17Al12 particles were systematically studied. Based on the distribution of the maximum principal stress within the particles and the maximum hydrostatic stress along the particle/matrix interfaces, the relative influence of the pre-damaged (fractured or debonded) particles and various particle cluster morphologies were carefully investigated. In the finite element simulations, the constitutive behaviours of AM60B alloy and the alpha-matrix were simulated by the advanced kinematic hardening law tuned with experimentally determined material parameters under cyclic loading.

  5. High temperature carburization of nickel-chromium steels exposed to low-oxygen activity H/sub 2/-CH/sub 4/ atmospheres with and without the addition of sulphur-bearing species

    SciTech Connect

    Norton, J.F.; Barnes, J.

    1983-01-01

    This paper contains the results of a series of corrosion investigations carried out on a range of commercial and laboratory cast 'model' nickel-chromium steels. The main study is concerned with an evaluation of the performance of these wrought and cast materials in carburizing environments within the temperature range 825/sup 0/C (1517/sup 0/F) to 1050/sup 0/C (1922/sup 0/F). In addition the results of selected studies, designed to establish the influence of adding varying amounts of H/sub 2/S to the H/sub 2/-CH/sub 4/ carburising atmospheres, are also presented. Gravimetric determinations and surface and cross-sectional microstructural examinations have been used to establish the kinetics and mechanisms of the corrosion process. A series of experiments have been carried out in which environmental and material parameters have been varied systematically thereby enabling the relative importance of environmental temperature and activity (a/SUB c/ and Ps/sub 2/) and alloy composition, form and surface condition to be established.

  6. Casting materials

    DOEpatents

    Chaudhry, Anil R.; Dzugan, Robert; Harrington, Richard M.; Neece, Faurice D.; Singh, Nipendra P.

    2011-06-14

    A foam material comprises a liquid polymer and a liquid isocyanate which is mixed to make a solution that is poured, injected or otherwise deposited into a corresponding mold. A reaction from the mixture of the liquid polymer and liquid isocyanate inside the mold forms a thermally collapsible foam structure having a shape that corresponds to the inside surface configuration of the mold and a skin that is continuous and unbroken. Once the reaction is complete, the foam pattern is removed from the mold and may be used as a pattern in any number of conventional casting processes.

  7. Effective bioleaching of chromium in tannery sludge with an enriched sulfur-oxidizing bacterial community.

    PubMed

    Zeng, Jing; Gou, Min; Tang, Yue-Qin; Li, Guo-Ying; Sun, Zhao-Yong; Kida, Kenji

    2016-10-01

    In this study, a sulfur-oxidizing community was enriched from activated sludge generated in tannery wastewater treatment plants. Bioleaching of tannery sludge containing 0.9-1.2% chromium was investigated to evaluate the effectiveness of the enriched community, the effect of chromium binding forms on bioleaching efficiency, and the dominant microbes contributing to chromium bioleaching. Sludge samples inoculated with the enriched community presented 79.9-96.8% of chromium leaching efficiencies, much higher than those without the enriched community. High bioleaching efficiencies of over 95% were achieved for chromium in reducible fraction, while 60.9-97.9% were observed for chromium in oxidizable and residual fractions. Acidithiobacillus thiooxidans, the predominant bacteria in the enriched community, played an important role in bioleaching, whereas some indigenous heterotrophic species in sludge might have had a supporting role. The results indicated that A. thiooxidans-dominant enriched microbial community had high chromium bioleaching efficiency, and chromium binding forms affected the bioleaching performance.

  8. Mineral of the month: chromium

    USGS Publications Warehouse

    Papp, John F.

    2005-01-01

    Chromium is one of the most indispensable industrial metals and it plays an essential but hidden role in daily life. Chromium is used in many consumer and building products, and it contributes to a clean, efficient and healthy environment.

  9. The analytical biochemistry of chromium.

    PubMed Central

    Katz, S A

    1991-01-01

    The essentiality and carcinogenicity of chromium depend on its chemical form. Oxidation state and solubility are particularly important in determining the biological effects of chromium compounds. For this reason, total chromium measurements are of little value in assessing its nutritional benefits or its toxicological hazards. Aqueous sodium carbonate-sodium hydroxide solutions have been successfully used for extracting hexavalent chromium from a variety of environmental and biological matrices while preserving its oxidation state. Typical recoveries are 90 to 105% in samples spiked with both trivalent and hexavalent chromium. Determination of hexavalent chromium after extraction with sodium carbonate-sodium hydroxide solution, coupled with the determination of total chromium after nitric acid-hydrogen peroxide digestion, has been applied to the evaluation of chromium speciation in airborne particulates, sludges, and biological tissues. PMID:1935842

  10. A hemi-metallocene chromium catalyst with trimethylaluminum-free methylaluminoxane for the synthesis of disentangled ultra-high molecular weight polyethylene.

    PubMed

    Romano, Dario; Ronca, Sara; Rastogi, Sanjay

    2015-02-01

    Recently, it has been shown that by using a single-site catalytic system having titanium as a metallic center, it is possible to tailor the entanglement density in the amorphous region of a semi-crystalline ultra-high molecular weight polyethylene (UHMWPE). This route provides the possibility to make high-modulus, high-strength uniaxially and biaxially drawn tapes and films, without using any solvent during processing. In this publication, it is shown that a single-site catalyst having chromium as metallic center, proposed by Enders and co-workers, can also be tuned to provide control on the entanglement density during synthesis of the UHMWPE. However, to achieve the goal some modifications during the synthesis are required. The synthesized polymers can be processed in the solid state below the equilibrium melting temperature, resulting in uniaxially drawn tapes having tensile strength and modulus greater than 3.5 N/tex and 200 N/tex, respectively. Rheological studies have been performed to follow the increase in entanglement density in melt state with time. PMID:25504497

  11. A hemi-metallocene chromium catalyst with trimethylaluminum-free methylaluminoxane for the synthesis of disentangled ultra-high molecular weight polyethylene.

    PubMed

    Romano, Dario; Ronca, Sara; Rastogi, Sanjay

    2015-02-01

    Recently, it has been shown that by using a single-site catalytic system having titanium as a metallic center, it is possible to tailor the entanglement density in the amorphous region of a semi-crystalline ultra-high molecular weight polyethylene (UHMWPE). This route provides the possibility to make high-modulus, high-strength uniaxially and biaxially drawn tapes and films, without using any solvent during processing. In this publication, it is shown that a single-site catalyst having chromium as metallic center, proposed by Enders and co-workers, can also be tuned to provide control on the entanglement density during synthesis of the UHMWPE. However, to achieve the goal some modifications during the synthesis are required. The synthesized polymers can be processed in the solid state below the equilibrium melting temperature, resulting in uniaxially drawn tapes having tensile strength and modulus greater than 3.5 N/tex and 200 N/tex, respectively. Rheological studies have been performed to follow the increase in entanglement density in melt state with time.

  12. High concentrations of hexavalent chromium in drinking water alter iron homeostasis in F344 rats and B6C3F1 mice.

    PubMed

    Suh, Mina; Thompson, Chad M; Kirman, Christopher R; Carakostas, Michael C; Haws, Laurie C; Harris, Mark A; Proctor, Deborah M

    2014-03-01

    Hexavalent chromium [Cr(VI)] induces hematological signs of microcytic anemia in rodents. Considering that Cr(VI) can oxidize ferrous (Fe(2+)) to ferric (Fe(3+)) iron, and that only the former is transported across the duodenum, we hypothesize that, at high concentrations, Cr(VI) oxidizes Fe(2+) in the lumen of the small intestine and perturbs iron absorption. Herein we report that 90-day exposure to Cr(VI) in drinking water resulted in dose-dependent decreases in Fe levels in the duodenum, liver, serum, and bone marrow. Toxicogenomic analyses from the duodenum indicate responses consistent with Fe deficiency, including significant induction of divalent metal transporter 1 (DMT1, Slc11a2) and transferrin receptor 1 (TFR1, Tfr1). In addition, at ⩾20mg Cr(VI)/L in drinking water, Cr RBC:plasma ratios in rats were increased and exceeded unity, indicating saturation of reductive capacity and intracellular absorption of Cr(VI) into red blood cells (RBCs). These effects occurred in both species but were generally more severe in rats. These data suggest that high concentrations of Cr(VI) in drinking limit Fe absorption and alter iron homeostasis. Furthermore, some effects observed at high doses in recent Cr(VI) chronic and subchronic bioassays may be explained, at least in part, by iron deficiency and disruption of homeostasis.

  13. Prediction of Microporosity in Shrouded Impeller Castings

    SciTech Connect

    Viswanathan, S. Nelson, C.D.

    1998-09-01

    The purpose of this Cooperative Research and Development Agreement (CRADA) between the Oak Ridge National Laboratory (ORNL) and Morris Bean and Company was to link computer models of heat and fluid flow with previously developed quality criteria for the prediction of microporosity in a Al-4.5% Cu alloy shrouded impeller casting. The results may be used to analyze the casting process design for the commercial production of 206 o alloy shrouded impeller castings. Test impeller castings were poured in the laboratory for the purpose of obtaining thermal data and porosity distributions. Also, a simulation of the test impeller casting was conducted and the results validated with porosity measurements on the test castings. A comparison of the predicted and measured microporosity distributions indicated an excellent correlation between experiments and prediction. The results of the experimental and modeling studies undertaken in this project indicate that the quality criteria developed for the prediction of microporosity in Al-4.5% Cu alloy castings can accurately predict regions of elevated microporosity even in complex castings such as the shrouded impeller casting. Accordingly, it should be possible to use quality criteria for porosity prediction in conjunction with computer models of heat and fluid flow to optimize the casting process for the production of shrouded impeller castings. Since high levels of microporosity may be expected to result in poor fatigue properties, casting designs that are optimized for low levels of microporosity should exhibit superior fatigue life.

  14. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-11-26

    Disclosed is an improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  15. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-01-29

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  16. High temperature support apparatus and method of use for casting materials

    SciTech Connect

    Clark, Roger F; Cliber, James A; Stoddard, Nathan G; Gerber, Jesse I; Roberts, Raymond J; Wilmerton, Mark A

    2015-02-10

    This invention relates to a system and a method of use for large ceramic member support and manipulation at elevated temperatures in non-oxidizing atmospheres, such as using carbon-carbon composite materials for producing high purity silicon in the manufacture of solar modules. The high temperature apparatus of this invention includes one or more support ribs, one or more cross braces in combination with the one or more support ribs, and a shaped support liner positionable upon the one or more support ribs and the one or more cross braces.

  17. On-line hydrogen-isotope measurements of organic samples using elemental chromium: an extension for high temperature elemental-analyzer techniques.

    PubMed

    Gehre, Matthias; Renpenning, Julian; Gilevska, Tetyana; Qi, Haiping; Coplen, Tyler B; Meijer, Harro A J; Brand, Willi A; Schimmelmann, Arndt

    2015-01-01

    The high temperature conversion (HTC) technique using an elemental analyzer with a glassy carbon tube and filling (temperature conversion/elemental analysis, TC/EA) is a widely used method for hydrogen isotopic analysis of water and many solid and liquid organic samples with analysis by isotope-ratio mass spectrometry (IRMS). However, the TC/EA IRMS method may produce inaccurate δ(2)H results, with values deviating by more than 20 mUr (milliurey = 0.001 = 1‰) from the true value for some materials. We show that a single-oven, chromium-filled elemental analyzer coupled to an IRMS substantially improves the measurement quality and reliability for hydrogen isotopic compositions of organic substances (Cr-EA method). Hot chromium maximizes the yield of molecular hydrogen in a helium carrier gas by irreversibly and quantitatively scavenging all reactive elements except hydrogen. In contrast, under TC/EA conditions, heteroelements like nitrogen or chlorine (and other halogens) can form hydrogen cyanide (HCN) or hydrogen chloride (HCl) and this can cause isotopic fractionation. The Cr-EA technique thus expands the analytical possibilities for on-line hydrogen-isotope measurements of organic samples significantly. This method yielded reproducibility values (1-sigma) for δ(2)H measurements on water and caffeine samples of better than 1.0 and 0.5 mUr, respectively. To overcome handling problems with water as the principal calibration anchor for hydrogen isotopic measurements, we have employed an effective and simple strategy using reference waters or other liquids sealed in silver-tube segments. These crimped silver tubes can be employed in both the Cr-EA and TC/EA techniques. They simplify considerably the normalization of hydrogen-isotope measurement data to the VSMOW-SLAP (Vienna Standard Mean Ocean Water-Standard Light Antarctic Precipitation) scale, and their use improves accuracy of the data by eliminating evaporative loss and associated isotopic fractionation while

  18. On-line hydrogen-isotope measurements of organic samples using elemental chromium: an extension for high temperature elemental-analyzer techniques.

    PubMed

    Gehre, Matthias; Renpenning, Julian; Gilevska, Tetyana; Qi, Haiping; Coplen, Tyler B; Meijer, Harro A J; Brand, Willi A; Schimmelmann, Arndt

    2015-01-01

    The high temperature conversion (HTC) technique using an elemental analyzer with a glassy carbon tube and filling (temperature conversion/elemental analysis, TC/EA) is a widely used method for hydrogen isotopic analysis of water and many solid and liquid organic samples with analysis by isotope-ratio mass spectrometry (IRMS). However, the TC/EA IRMS method may produce inaccurate δ(2)H results, with values deviating by more than 20 mUr (milliurey = 0.001 = 1‰) from the true value for some materials. We show that a single-oven, chromium-filled elemental analyzer coupled to an IRMS substantially improves the measurement quality and reliability for hydrogen isotopic compositions of organic substances (Cr-EA method). Hot chromium maximizes the yield of molecular hydrogen in a helium carrier gas by irreversibly and quantitatively scavenging all reactive elements except hydrogen. In contrast, under TC/EA conditions, heteroelements like nitrogen or chlorine (and other halogens) can form hydrogen cyanide (HCN) or hydrogen chloride (HCl) and this can cause isotopic fractionation. The Cr-EA technique thus expands the analytical possibilities for on-line hydrogen-isotope measurements of organic samples significantly. This method yielded reproducibility values (1-sigma) for δ(2)H measurements on water and caffeine samples of better than 1.0 and 0.5 mUr, respectively. To overcome handling problems with water as the principal calibration anchor for hydrogen isotopic measurements, we have employed an effective and simple strategy using reference waters or other liquids sealed in silver-tube segments. These crimped silver tubes can be employed in both the Cr-EA and TC/EA techniques. They simplify considerably the normalization of hydrogen-isotope measurement data to the VSMOW-SLAP (Vienna Standard Mean Ocean Water-Standard Light Antarctic Precipitation) scale, and their use improves accuracy of the data by eliminating evaporative loss and associated isotopic fractionation while

  19. Improved Breakdown Voltage in AlGaN/GaN High Electron Mobility Transistors by Employing Polyimide/Chromium Composite Thin Films as Surface Passivation and High-Permittivity Field Plates

    NASA Astrophysics Data System (ADS)

    Chu, Fu-Tong; Chen, Chao; Zhou, Wei; Liu, Xing-Zhao

    2013-09-01

    The breakdown voltage of AlGaN/GaN high electron mobility transistors (HEMTs) is enhanced by employing metal chromium (Cr) nanoparticle-embedded polyimide (PI) as a high-permittivity (high-K) dielectric covering both the source-gate and gate-drain regions. The PI/Cr composite high-K dielectrics acting as a field plate prevent the occurrence of strong electric fields produced at the drain side edge of the gate electrode to obtain an optimum lateral electric flux of HEMTs. The breakdown voltage is improved by approximately 35% when using the PI/Cr thin film dielectric field plate while maintaining high performance, a high transconductance value of 122.4 mS/mm, and a large saturated drain-current value of 748 mA/mm.

  20. [Occupational exposure to chromium(VI) compounds].

    PubMed

    Skowroń, Jolanta; Konieczko, Katarzyna

    2015-01-01

    This article discusses the effect of chromium(VI) (Cr(VI)) on human health under conditions of acute and chronic exposure in the workplace. Chromium(VI) compounds as carcinogens and/or mutagens pose a direct danger to people exposed to them. If carcinogens cannot be eliminated from the work and living environments, their exposure should be reduced to a minimum. In the European Union the proposed binding occupational exposure limit value (BOELV) for chromium(VI) of 0.025 mg/m³ is still associated with high cancer risk. Based on the Scientific Commitee of Occupational Exposure Limits (SCOEL) document chromium(VI) concentrations at 0.025 mg/m³ increases the risk of lung cancer in 2-14 cases per 1000 exposed workers. Exposure to chromium(VI) compounds expressed in Cr(VI) of 0.01 mg Cr(VI)/m3; is responsible for the increased number of lung cancer cases in 1-6 per 1000 people employed in this condition for the whole period of professional activity.

  1. Effect of Al2O3 on the Crystallization of Mold Flux for Casting High Al Steel

    NASA Astrophysics Data System (ADS)

    Zhou, Lejun; Wang, Wanlin; Zhou, Kechao

    2015-06-01

    In order to lower the weight of automotive bodies for better fuel-efficiency and occupant safety, the demand for high Al-containing advanced high strength steel, such as transformation-induced plasticity and twinning-induced plasticity steel, is increasing. However, high aluminum content in steels would tend to significantly affect the properties of mold flux during the continuous casting process. In this paper, a kinetic study of the effect of Al2O3 content on the crystallization behavior of mold flux was conducted by using the single hot thermocouple technique and the Johnson-Mehl-Avrami model combined with the Arrhenius Equation. The results suggested that Al2O3 behaves as an amphoteric oxide in the crystallization process of mold flux. The precipitated phases of mold flux change from cuspidine (Ca4Si2O7F2) into nepheline (NaAlSiO4) and CaF2, and then into gehlenite (Ca2Al2SiO7) with the increase of Al2O3 content. The kinetics study of the isothermal crystallization process indicated that the effective crystallization rate ( k) and Avrami exponent ( n) also first increased and then decreased with the increase of Al2O3 content. The values for the crystallization activation energy of mold flux with different Al2O3 contents were E R0.8A7 = 150.76 ± 17.89 kJ/mol, E R0.8A20 = 136.43 ± 6.48 kJ/mol, E R0.8A30 = 108.63 ± 12.25 kJ/mol and E R0.8A40 = 116.15 ± 8.17 kJ/mol.

  2. Can low-temperature thermoluminescence cast light on the nature of ultra-high dilutions?

    PubMed

    Rey, Louis

    2007-07-01

    Low-temperature thermoluminescence has been used in attempt to understand the particular structure of ultra high dilutions. Samples are activated by irradiation after freezing at the temperature of liquid nitrogen (77 degrees K). Experimental results show that, in the course of rewarming, the thermoluminescent glow is susbtantially different between dilutions of different substances. It is suggested that the dispersed gas phase might play a role in this process. PMID:17678813

  3. Cast Aluminum Alloys for High Temperature Applications Using Nanoparticles Al2O3 and Al3-X Compounds (X = Ti, V, Zr)

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2009-01-01

    In this paper, the effect of nanoparticles Al2O3 and Al3-X compounds (X = Ti, V, Zr) on the improvement of mechanical properties of aluminum alloys for elevated temperature applications is presented. These nanoparticles were selected based on their low cost, chemical stability and low diffusions rates in aluminum at high temperatures. The strengthening mechanism at high temperature for aluminum alloy is based on the mechanical blocking of dislocation movements by these nanoparticles. For Al2O3 nanoparticles, the test samples were prepared from special Al2O3 preforms, which were produced using ceramic injection molding process and then pressure infiltrated by molten aluminum. In another method, Al2O3 nanoparticles can also be homogeneously mixed with fine aluminum powder and consolidated into test samples through hot pressing and sintering. With the Al3-X nanoparticles, the test samples are produced as precipitates from in-situ reactions with molten aluminum using conventional permanent mold or die casting techniques. It is found that cast aluminum alloy using nanoparticles Al3-X is the most cost effective method to produce high strength aluminum alloys for high temperature applications in comparison to nanoparticles Al2O3. Furthermore, significant mechanical properties retention in high temperature environment could be achieved with Al3-X nanoparticles, resulting in tensile strength of nearly 3 times higher than most 300- series conventional cast aluminum alloys tested at 600 F.

  4. Mechanical and structural properties of solution-cast high-amylose maize starch films.

    PubMed

    Koch, Kristine; Gillgren, Thomas; Stading, Mats; Andersson, Roger

    2010-01-01

    Environmental issues have forced the introduction of sustainable solutions such as annually renewable resources being used as a raw material for packaging and disposables. This paper examined the effects of time and temperature during manufacturing and plasticiser content on the molecular structure of high-amylose maize starch films. It also analysed how manufacturing conditions, plasticiser content and molecular structure of the films affected their material properties. It was found that increased time or temperature increased the degradation of amylose and of amylopectin, which in turn negatively affected film cohesiveness. However, neither time nor temperature had any effect on tensile properties. PMID:19828118

  5. Embryo- and fetotoxicity of chromium in pregestationally exposed mice

    SciTech Connect

    Junaid, M.; Murthy, R.C.; Saxena, D.K.

    1996-10-01

    Chromium, an essential element in the human body required for proper carbohydrate, protein, and fat metabolism, is reported to impair gestational development of offspring of workers chronically exposed to this metal in the work place. Workers in chromium based industries can be exposed to concentrations two orders of magnitude higher than the general population. Among the general population, residents living near chromate production sites may be exposed to high levels of chromium (VI) in air or to elevated levels (40 - 50,000 ppm) of chromium in effluents. Shmitova reported afterbirth and puerperal hemorrhages in women industrially exposed to this metal and observed high chromium levels in blood and urine of pregnant women and in fetal and cord blood. Chromium readily passes the placental barrier and reaches the growing fetus. Exposure of mice to chromium during various gestational periods resulted in embryo and fetotoxic effects. This study looks at the role of body chromium accumulated pregestationally on embryo and fetal development and its subsequent transfer to feto-placental sites. 25 refs., 3 tabs.

  6. Transmission and Reflection Terahertz Spectroscopy of Insensitive Melt-Cast High-Explosive Materials

    NASA Astrophysics Data System (ADS)

    Palka, Norbert; Szala, Mateusz

    2016-10-01

    Currently, artillery shells and grenades that are introduced into the market are based on melt-castable insensitive high explosives (IHEs), which do not explode while they run a risk of impact, heat or shrapnel. Particles of explosives (such as hexogen, nitroguanidine and nitrotriazolone) are suspended in different proportions in a matrix of 2.4-dinitroanisole. In this paper, we investigated samples of commonly used IHEs: PAX-41, IMX-104 and IMX-101, whose internal structures were determined by a scanning electron microscope. Terahertz time domain spectroscopy was applied in both transmission and reflection configurations. At first, the complex refraction indices of four pure constituents creating IHEs were determined and became the basis of further calculations. Next, the experimentally determined transmission and reflection spectra of IHEs and pure constituents were compared with theoretical considerations. The influence of the grain size of constituent material and scattering on the reflection spectra was analysed, and good agreement between the experimental and theoretical data was achieved.

  7. Chromium(VI)

    Integrated Risk Information System (IRIS)

    Chromium ( VI ) ; CASRN 18540 - 29 - 9 Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments for Noncarcinogenic

  8. Chromium and aging

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Aging is associated with increased blood glucose, insulin, blood lipids, and fat mass, and decreased lean body mass leading to increased incidences of diabetes and cardiovascular diseases. Improved chromium nutrition is associated with improvements in all of these variables. Insulin sensitivity de...

  9. Intracellular chromium reduction.

    PubMed

    Arslan, P; Beltrame, M; Tomasi, A

    1987-10-22

    Two steps are involved in the uptake of Cr(VI): (1) the diffusion of the anion CrO4(2-) through a facilitated transport system, presumably the non-specific anion carrier and (2) the intracellular reduction of Cr(VI) to Cr(III). The intracellular reduction of Cr(VI), keeping the cytoplasmic concentration of Cr(VI) low, facilitates accumulation of chromate from extracellular medium into the cell. In the present paper, a direct demonstration of intracellular chromium reduction is provided by means of electron paramagnetic (spin) resonance (EPR) spectroscopy. Incubation of metabolically active rat thymocytes with chromate originates a signal which can be attributed to a paramagnetic species of chromium, Cr(V) or Cr(III). The EPR signal is originated by intracellular reduction of chromium since: (1) it is observed only when cells are incubated with chromate, (2) it is present even after extensive washings of the cells in a chromium-free medium; (3) it is abolished when cells are incubated with drugs able to reduce the glutathione pool, i.e., diethylmaleate or phorone; and (4) it is abolished when cells are incubated in the presence of a specific inhibitor of the anion carrier, 4-acetamido-4'-isothiocyanatostilbene-2-2'-disulfonic acid. PMID:2820507

  10. Final Report - Effects of High Spinel and Chromium Oxide Crystal Contents on Simulated HLW Vitrification in DM100 Melter Tests, VSL-09R1520-1, Rev. 0, dated 6/22/09

    SciTech Connect

    Kruger, Albert A.; Matlack, K. S.; Kot, W.; Pegg, I. L.; Chaudhuri, M.; Lutze, W.

    2013-11-13

    The principal objective of the work was to evaluate the effects of spinel and chromium oxide particles on WTP HLW melter operations and potential impacts on melter life. This was accomplished through a combination of crucible-scale tests, settling and rheological tests, and tests on the DM100 melter system. Crucible testing was designed to develop and identify HLW glass compositions with high waste loadings that exhibit formation of crystalline spinel and/or chromium oxide phases up to relatively high crystal contents (i.e., > 1 vol%). Characterization of crystal settling and the effects on melt rheology was performed on the HLW glass formulations. Appropriate candidate HLW glass formulations were selected, based on characterization results, to support subsequent melter tests. In the present work, crucible melts were formulated that exhibit up to about 4.4 vol% crystallization.

  11. The Effect of Manganese Additions on the Reactive Evaporation of Chromium in Ni-Cr Alloys

    SciTech Connect

    Holcomb, Gordon R.; Alman, David E.

    2004-10-20

    Chromium is used as an alloy addition in stainless steels and nickel-chromium alloys to form protective chromium oxide scales. Chromium oxide undergoes reactive evaporation in high temperature exposures in the presence of oxygen and/or water vapor. The deposition of gaseous chromium species onto solid oxide fuel cell electrodes can reduce the efficiency of the fuel cell. Manganese additions to the alloy can reduce the activity of chromium in the oxide, either from solid solution replacement of chromium with manganese (at low levels of manganese) or from the formation of manganese-chromium spinels (at high levels of manganese). This reduction in chromium activity leads to a predicted reduction in chromium evaporation by as much as a factor of 35 at 800 C and 55 at 700 C. The results of evaporation loss measurements on nickel-chromium-manganese alloys are compared with the predicted reduction. Quantifying the effects of manganese additions on chromium evaporation should aid alloy development of metallic interconnects and balance-of-plant alloys.

  12. Synthesis and characterisation of chromium carbides

    NASA Astrophysics Data System (ADS)

    Detroye, M.; Reniers, F.; Buess-Herman, C.; Vereecken, J.

    1997-11-01

    This paper presents the synthesis and the characterisation of various chromium carbide compounds. Thin Cr 23C 6 films were deposited by reactive sputtering while Cr 7C 3 films were formed by the carburisation of chromium films in a CH 4/H 2 atmosphere. Cr xC y powders were synthesised from various precursors (Cr, CrN, Cr 2O 3) by reaction with CH 4/H 2 at high temperature. The samples were characterised by AES, XRD and electron diffraction. The effects of the experimental parameters (gas composition, temperature, reaction time) on the purity, the phase formed and the composition of the product of reaction are examined and discussed.

  13. Volume MLS ray casting.

    PubMed

    Ledergerber, Christian; Guennebaud, Gaël; Meyer, Miriah; Bächer, Moritz; Pfister, Hanspeter

    2008-01-01

    The method of Moving Least Squares (MLS) is a popular framework for reconstructing continuous functions from scattered data due to its rich mathematical properties and well-understood theoretical foundations. This paper applies MLS to volume rendering, providing a unified mathematical framework for ray casting of scalar data stored over regular as well as irregular grids. We use the MLS reconstruction to render smooth isosurfaces and to compute accurate derivatives for high-quality shading effects. We also present a novel, adaptive preintegration scheme to improve the efficiency of the ray casting algorithm by reducing the overall number of function evaluations, and an efficient implementation of our framework exploiting modern graphics hardware. The resulting system enables high-quality volume integration and shaded isosurface rendering for regular and irregular volume data.

  14. Hip arthroplasty with high chromium and cobalt blood levels--Case report of a patient followed during pregnancy and lactation period.

    PubMed

    Oppermann, Marc; Borisch, Cornelia; Schaefer, Christof

    2015-06-01

    Metal-on-metal arthroplasty may lead to elevated blood chromium (Cr) and cobalt (Co) levels (>7 μg/l). Since carcinogenic, mutagenic, and teratogenic effects have been suggested, there is concern of pregnancy hazards for women with this condition. The 34-year-old patient has had a unilateral hip replacement for seven years. Before her pregnancy high Cr (47 μg/l) and Co (103 μg/l) blood concentrations were measured, but she did not develop any symptoms. A male infant was delivered after 41 weeks with first degree hypospadias. His levels were increased at 3 weeks of age: 14 μg/l (Cr) and 20 μg/l (Co), but decreased by 9 weeks to 6.7 μg/l (Cr) and 10.0 μg/l (Co). Maternal levels at delivery were 25 μg/l (Cr) and 51 μg/l (Co). The child was fully breast-fed and developed normally. An association between hypospadias and Cr/Co has to be considered speculative. The otherwise favorable outcome of this case may be reassuring for pregnant and breast-feeding patients with metal-on-metal hip replacements. PMID:25828057

  15. Performance of iron-chromium-aluminum alloy surface coatings on Zircaloy 2 under high-temperature steam and normal BWR operating conditions

    NASA Astrophysics Data System (ADS)

    Zhong, Weicheng; Mouche, Peter A.; Han, Xiaochun; Heuser, Brent J.; Mandapaka, Kiran K.; Was, Gary S.

    2016-03-01

    Iron-chromium-aluminum (FeCrAl) coatings deposited on Zircaloy 2 (Zy2) and yttria-stabilized zirconia (YSZ) by magnetron sputtering have been tested with respect to oxidation weight gain in high-temperature steam. In addition, autoclave testing of FeCrAl-coated Zy2 coupons under pressure-temperature-dissolved oxygen coolant conditions representative of a boiling water reactor (BWR) environment has been performed. Four different FeCrAl compositions have been tested in 700 °C steam; compositions that promote alumina formation inhibited oxidation of the underlying Zy2. Parabolic growth kinetics of alumina on FeCrAl-coated Zy2 is quantified via elemental depth profiling. Autoclave testing under normal BWR operating conditions (288 °C, 9.5 MPa with normal water chemistry) up to 20 days demonstrates observable weight gain over uncoated Zy2 simultaneously exposed to the same environment. However, no FeCrAl film degradation was observed. The 900 °C eutectic in binary Fe-Zr is addressed with the FeCrAl-YSZ system.

  16. Superior mechanical performance of highly porous, anisotropic nanocellulose-montmorillonite aerogels prepared by freeze casting.

    PubMed

    Donius, Amalie E; Liu, Andong; Berglund, Lars A; Wegst, Ulrike G K

    2014-09-01

    Directionally solidified nanofibrillated cellulose (NFC)-sodium-montmorillonite (MMT) composite aerogels with a honeycomb-like pore structure were compared with non-directionally frozen aerogels with equiaxed pore structure and identical composition and found to have superior functionalities. To explore structure-property correlations, three different aerogel compositions of 3wt% MMT, and 0.4wt%, 0.8wt%, and 1.2wt% NFC, respectively, were tested. Young׳s modulus, compressive strength and toughness were found to increase with increasing NFC content for both architectures. The modulus increased from 25.8kPa to 386kPa for the isotropic and from 2.13MPa to 3.86MPa for the anisotropic aerogels, the compressive yield strength increased from 3.3kPa to 18.0kPa for the isotropic and from 32.3kPa to 52.5kPa for the anisotropic aerogels, and the toughness increased from 6.3kJ/m(3) to 24.1kJ/m(3) for the isotropic and from 22.9kJ/m(3) to 46.2kJ/m(3) for the anisotropic aerogels. The great range of properties, which can be achieved through compositional as well as architectural variations, makes these aerogels highly attractive for a large range of applications, for which either a specific composition, or a particular pore morphology, or both are required. Finally, because NFC is flammable, gasification experiments were performed, which revealed that the inclusion of MMT increased the heat endurance and shape retention functions of the aerogels dramatically up to 800°C while the mechanical properties were retained up to 300°C. PMID:24905177

  17. WinMod: An expert advisor for investment casting

    SciTech Connect

    Bivens, H.P.; Williamson, G.A. Jr.; Luger, G.F.; Erdmann, R.G.; Maguire, M.C.; Baldwin, M.D.; Anderson, D.J.

    1998-04-01

    Investment casting is an important method for fabricating a variety of high quality components in mechanical systems. Cast components, unfortunately, have a large design and gate/runner build time associated with their fabrication. In addition, casting engineers often require many years of actual experience in order to consistently pour high quality castings. Since 1989, Sandia National Laboratories has been investigating casting technology and software that will reduce the time overhead involved in producing quality casts. Several companies in the casting industry have teamed up with Sandia to form the FASTCAST Consortium. One result of this research and the formation of the FASTCAST consortium is the creation of the WinMod software, an expert casting advisor that supports the decision making process of the casting engineer through visualization and advice to help eliminate possible casting defects.

  18. Shadow of a Large Disc Casts New Light on the Formation of High Mass Stars

    NASA Astrophysics Data System (ADS)

    2004-05-01

    Massive Star Observed that Forms through a Rotating Accretion Disc Summary Based on a large observational effort with different telescopes and instruments, mostly from the European Southern Observatory (ESO), a team of European astronomers [1] has shown that in the M 17 nebula a high mass star [2] forms via accretion through a circumstellar disc, i.e. through the same channel as low-mass stars. To reach this conclusion, the astronomers used very sensitive infrared instruments to penetrate the south-western molecular cloud of M 17 so that faint emission from gas heated up by a cluster of massive stars, partly located behind the molecular cloud, could be detected through the dust. Against the background of this hot region a large opaque silhouette, which resembles a flared disc seen nearly edge-on, is found to be associated with an hour-glass shaped reflection nebula. This system complies perfectly with a newly forming high-mass star surrounded by a huge accretion disc and accompanied by an energetic bipolar mass outflow. The new observations corroborate recent theoretical calculations which claim that stars up to 40 times more massive than the Sun can be formed by the same processes that are active during the formation of stars of smaller masses. PR Photo 15a/04: Stellar cluster and star-forming region M 17 (also available without text inside photo) PR Photo 15b/04: Silhouette disc seen in M 17 PR Photo 15c/04: Rotation of the disc in M 17. PR Photo 15d/04: Bipolar reflection nebula and silhouette disc of a young, massive star in M 17 PR Photo 15e/04: Optical spectrum of the bipolar nebula. PR Video 03/04: Zooming in onto the disc. The M 17 region ESO PR Photo 15a/04 ESO PR Photo 15a/04 [Preview - JPEG: 400 x 497 pix - 271k] [Normal - JPEG: 800 x 958 pix - 604k] ESO PR Photo 15a1/04 ESO PR Photo 15a/04 (without text within photo) [Preview - JPEG: 400 x 480 pix - 275k] [Normal - JPEG: 800 x 959 pix - 634k] [High-Res - JPEG: 3000 x 3597 pix - 3.8M] [Full-Res - JPEG

  19. [Application to dental casting machine of the rapid heating infrared image furnace (author's transl)].

    PubMed

    Etchu, Y; Noguchi, H

    1980-10-01

    The authors tried to manufacture a casting machine in dentistry by application of the infrared image furnace with a high heating speed and an easy control of a heating temperature. This machine melts an alloy in a carbon crucible set in the furnace, held in the horizontal position. Then, the furnace is turned to the vertical position to drop a melted alloy on the casting mold, and the alloy is cast in the mold by the pressure of Argon gas. The functions of trial casting machine were follows. 1. The trial casting machine was capable of heating to 1250 degrees C within one minute under 4 kW electric power. 2. The castability of the 20% Au-Pd-Ag commercial alloy cast in all casting conditions by the trial casting machine was higher than that of Thermotrol D-2 automatic centrifugal casting machine. 3. Castings of the trial casting machine showed higher tensile strength and elongation than those of the centrifugal casting machine, and the deviation of values got by the trial casting machine was small. In particular, some casting of the trial casting machine showed three times or over elongation values as compared with those of the centrifugal casting machine. 4. When casting conditions (casting temperature, casting pressure) of the trial casting machine changed, the physical properties of castings did not change so much. However, when the mold was not prevented from heating by the furnace in casting, the elongation of castings increased.

  20. Prediction of Part Distortion in Die Casting

    SciTech Connect

    R. Allen Miller

    2005-03-30

    The die casting process is one of the net shape manufacturing techniques and is widely used to produce high production castings with tight tolerances for many industries. An understanding of the stress distribution and the deformation pattern of parts produced by die casting will result in less deviation from the part design specification, a better die design and eventually more productivity and cost savings. This report presents methods that can be used to simulate the die casting process in order to predict the deformation and stresses in the produced part and assesses the degree to which distortion modeling is practical for die casting at the current time. A coupled thermal-mechanical finite elements model was used to simulate the die casting process. The simulation models the effect of thermal and mechanical interaction between the casting and the die. It also includes the temperature dependant material properties of the casting. Based on a designed experiment, a sensitivity analysis was conducted on the model to investigate the effect of key factors. These factors include the casting material model, material properties and thermal interaction between casting and dies. To verify the casting distortion predictions, it was compared against the measured dimensions of produced parts. The comparison included dimensions along and across the parting plane and the flatness of one surface.

  1. Thin Wall Iron Castings

    SciTech Connect

    J.F. Cuttino; D.M. Stefanescu; T.S. Piwonka

    2001-10-31

    Results of an investigation made to develop methods of making iron castings having wall thicknesses as small as 2.5 mm in green sand molds are presented. It was found that thin wall ductile and compacted graphite iron castings can be made and have properties consistent with heavier castings. Green sand molding variables that affect casting dimensions were also identified.

  2. Alternative Testing Strategy Example: Bioactivity Profilign of Diverse Engineering Nanomaterials via High-throughput Screening in ToxCast

    EPA Science Inventory

    Most of the over 2800 nanomaterials (NMs) in commerce lack hazard data. Efficient NM testing requires suitable toxicity tests for prioritization of NMs to be tested. The EPA’s ToxCast program is evaluating HTS assays to prioritize NMs for targeted testing. Au, Ag, CeO2, Cu(O2), T...

  3. NCCT ToxCast Program for Nanomaterial Prioritization: High-Throughput Screening, Consideration of Exposure, and Bioactivity Profiling/Modeling

    EPA Science Inventory

    Find relationships between bioactivities and NM characteristics or testing conditions. Recommend a dose metric for NMs in vitro studies. Establish associations to in vivo toxicity or pathways identified from testing of conventional chemicals with ToxCast HTS methods. May be abl...

  4. Development of a Fluid-Particle Model in Simulating the Motion of External Solidified Crystals and the Evolution of Defect Bands in High-Pressure Die Casting

    NASA Astrophysics Data System (ADS)

    Bi, Cheng; Xiong, Shoumei; Li, Xiaobo; Guo, Zhipeng

    2016-04-01

    A numerical fluid-particle model was developed to simulate the motion of external solidified crystals (ESCs) in the melt during the filling process of high-pressure die casting (HPDC). Simulation results on a tensile bar casting with two types of ingates (semi-circle and circle) revealed that for a long time scale the ESCs tended to distribute in a ring pattern around the specimen center, whereas for a short time scale the ESC distribution changed constantly from the ring pattern to either the center pattern or the ring-center pattern. It was proposed that the defect bands would form at these areas where two solidification fronts met (where solidification shrinkage occurred), including one originating from the skin layer of the specimen and the other from the ESC region. Accordingly, three types of defect band patterns, which were commonly observed in HPDC experiment, could be successfully simulated and explained using this model.

  5. Studies of chromium gettering

    SciTech Connect

    Simpkins, J.E.; Mioduszewski, P.; Stratton, L.W.

    1982-01-01

    Preliminary results have shown that hydrogen pumping by chromium is a surface effect. Unlike with titanium, the getter material used in many present day tokamaks, there is no significant diffusion into the bulk. Additional experiments have been carried out to measure the basic characteristics of chromium films for gases of interest in tokamak research. These gases include deuterium, oxygen and nitrogen. A vacuum system is described which allowed precise control of the test gas, a constant wall temperature and determination of the projected getter surface area. A quadrupole mass spectrometer, rather than simply a total pressure gauge, was utilized to measure the partial pressure of the test gas as well as the residual gas composition in the system. A quartz crystal monitor was used to measure film thickness. Pumping speeds and sticking coefficients are given as a function of surface coverage for each test gas. A comparison will be made with titanium films deposited in the same vacuum system and under similar conditions.

  6. Influence of Crucible Materials on High-temperature Properties of Vacuum-melted Nickel-chromium-cobalt Alloy

    NASA Technical Reports Server (NTRS)

    Decker, R F; Rowe, John P; Freeman, J W

    1957-01-01

    A study of the effect of induction-vacuum-melting procedure on the high-temperature properties of a titanium-and-aluminum-hardened nickel-base alloy revealed that a major variable was the type of ceramic used as a crucible. Reactions between the melt and magnesia or zirconia crucibles apparently increased high-temperature properties by introducing small amounts of boron or zirconium into the melts. Heats melted in alumina crucibles had relatively low rupture life and ductility at 1,600 F and cracked during hot-working as a result of deriving no boron or zirconium from the crucible.

  7. Environmental biochemistry of chromium.

    PubMed

    Losi, M E; Amrhein, C; Frankenberger, W T

    1994-01-01

    Chromium is a d-block transitional element with many industrial uses. It occurs naturally in various crustal materials and is discharged to the environment as industrial waste. Although it can occur in a number of oxidation states, only 3+ and 6+ are found in environmental systems. The environmental behavior of Cr is largely a function of its oxidation state. Hexavalent Cr compounds (mainly chromates and dichromates) are considered toxic to a variety of terrestrial and aquatic organisms and are mobile in soil/water systems, much more so than trivalent Cr compounds. This is largely because of differing chemical properties: Hexavalent Cr compounds are strong oxidizers and highly soluble, while trivalent Cr compounds tend to form relatively inert precipitates at near-neutral pH. The trivalent state is generally considered to be the stable form in equilibrium with most soil/water systems. A diagram of the Cr cycle in soils and water is given in Fig. 6 (Bartlett 1991). This illustration provides a summary of environmentally relevant reactions. Beginning with hexavalent Cr that is released into the environment as industrial waste, there are a number of possible fates, including pollution of soil and surface water and leaching into groundwater, where it may remain stable and, in turn, can be taken up by plants or animals, and adsorption/precipitation, involving soil colloids and/or organic matter. Herein lies much of the environmental concern associated with the hexavalent form. A portion of the Cr(VI) will be reduced to the trivalent form by inorganic electron donors, such as Fe2+ and S2-, or by bioprocesses involving organic matter. Following this conversion, Cr3+ can be expected to precipitate as oxides and hydroxides or to form complexes with numerous ligands. This fraction includes a vast majority of global Cr reserves. Soluble Cr3+ complexes, such as those formed with citrate, can undergo oxidation when they come in contact with manganese dioxide, thus reforming

  8. Tensile properties of as-cast iron-aluminide alloys

    SciTech Connect

    Viswanathan, S.: McKamey, C.G.; Maziasz, P.J.; Sikka, V.K.

    1993-07-01

    Room-temperature tensile properties of as-cast Fe{sub 3}Al, Fe{sub 3}Al with chromium, and Fe{sub 3}Al-based FA-129 alloy are investigated. Tensile properties were obtained in the as-cast condition and after homogenization at 700, 900, and 1200{degrees}C. Transmission electron microscopy (TEM) was used to characterize ordered phases, and optical metallography and scanning electron microscopy (SEM) were used to characterize the microstructure and fracture morphology. The results indicate that the low ductility of as-cast Fe{sub 3}Al-based alloys may be related to the relatively large grain size in the cast condition, the low dislocation density in as-cast samples, and the presence of the D0{sub 3} ordered phase. Homogenized samples of FA-129 alloy exhibited almost twice the ductility of the as-cast condition. Microstructural characterization of the homogenized samples and comparison of the as-cast and homogenized microstructures may provide a clue to the poor ductility in the as-cast state.

  9. Upgrade of the hot zone for large-size high-performance multi-crystalline silicon ingot casting

    NASA Astrophysics Data System (ADS)

    Wu, Zhiyong; Zhong, Genxiang; Zhou, Xucheng; Zhang, Zhaoyu; Wang, Zixu; Chen, Wenliang; Huang, Xinming

    2016-05-01

    Casting larger silicon ingots by upgrading the hot zone is one of the main methods used to reduce the cost of multi-crystalline silicon wafers. In this paper, a new hot zone is designed and a transient global model is applied to investigate the effects of the new hot zone on the electricity consumption, the crystal growth rate, and the shape of the C-M interface during the solidification process. Based on the simulation results, a generation-five, directional-solidification furnace was upgraded and implemented in casting experiments. The experimental results show that the feedstock capacity increased by 77.8%, the crystal growth efficiency increased by 53.8%, and the average yield rate of the silicon ingots increased by 9%. The crystal-melt interface was flatter and the growth direction of the grains was almost straight upward.

  10. INCONEL 690 CORROSION IN WTP (WASTE TREATMENT PLANT) HLW (HIGH LEVEL WASTE) GLASS MELTS RICH IN ALUMINUM & BISMUTH & CHROMIUM OR ALUMINUM/SODIUM

    SciTech Connect

    KRUGER AA; FENG Z; GAN H; PEGG IL

    2009-11-05

    Metal corrosion tests were conducted with four high waste loading non-Fe-limited HLW glass compositions. The results at 1150 C (the WTP nominal melter operating temperature) show corrosion performance for all four glasses that is comparable to that of other typical borosilicate waste glasses, including HLW glass compositions that have been developed for iron-limited WTP streams. Of the four glasses tested, the Bi-limited composition shows the greatest extent of corrosion, which may be related to its higher phosphorus content. Tests at higher suggest that a moderate elevation of the melter operating temperature (up to 1200 C) should not result in any significant increase in Inconel corrosion. However, corrosion rates did increase significantly at yet higher temperatures (1230 C). Very little difference was observed with and without the presence of an electric current density of 6 A/inch{sup 2}, which is the typical upper design limit for Inconel electrodes. The data show a roughly linear relationship between the thickness of the oxide scale on the coupon and the Cr-depletion depth, which is consistent with the chromium depletion providing the material source for scale growth. Analysis of the time dependence of the Cr depletion profiles measured at 1200 C suggests that diffusion of Cr in the Ni-based Inconel alloy controls the depletion depth of Cr inside the alloy. The diffusion coefficient derived from the experimental data agrees within one order of magnitude with the published diffusion coefficient data for Cr in Ni matrices; the difference is likely due to the contribution from faster grain boundary diffusion in the tested Inconel alloy. A simple diffusion model based on these data predicts that Inconel 690 alloy will suffer Cr depletion damage to a depth of about 1 cm over a five year service life at 1200 C in these glasses.

  11. Highly efficient removal of chromium(VI) by Fe/Ni bimetallic nanoparticles in an ultrasound-assisted system.

    PubMed

    Zhou, Xiaobin; Jing, Guohua; Lv, Bihong; Zhou, Zuoming; Zhu, Runliang

    2016-10-01

    Highly active Fe/Ni bimetallic nanocomposites were prepared by using the liquid-phase reduction method, and they were proven to be effective for Cr(VI) removal coupled with US irradiation. The US-assisted Fe/Ni bimetallic system could maintain a good performance for Cr(VI) removal at a wide pH range of 3-9. Based on the characterization of the Fe/Ni nanoparticles before and after reaction, the high efficiency of the mixed system could attribute to the synergistic effects of the catalysis of Ni(0) and US cavitation. Ni(0) could facilitate the Cr(VI) reduction through electron transfer and catalytic hydrogenation. Meanwhile, US could fluidize the Fe/Ni nanoparticles to increase the actual reactive surface area and clean off the co-precipitated Fe(III)-Cr(III) hydroxides to maintain the active sites on the surface of the Fe/Ni nanoparticles. Thus, compared with shaking, the US-assisted Fe/Ni system was more efficient on Cr(VI) removal, which achieved 94.7% removal efficiency of Cr(VI) within 10 min. The pseudo-first-order rate constant (kobs) in US-assisted Fe/Ni system (0.5075 min(-1)) was over 5 times higher than that under shaking (0.0972 min(-1)). Moreover, the Fe/Ni nanoparticles still have a good performance under US irradiation after 26 days aging as well as regeneration. PMID:27393969

  12. Manipulating Migration Behavior of Magnetic Graphene Oxide via Magnetic Field Induced Casting and Phase Separation toward High-Performance Hybrid Ultrafiltration Membranes.

    PubMed

    Xu, Zhiwei; Wu, Tengfei; Shi, Jie; Wang, Wei; Teng, Kunyue; Qian, Xiaoming; Shan, Mingjing; Deng, Hui; Tian, Xu; Li, Cuiyu; Li, Fengyan

    2016-07-20

    Hybrid membranes blended with nanomaterials such as graphene oxide (GO) have great opportunities in water applications due to their multiple functionalities, but they suffer from low modification efficiency of nanomaterials due to the fact that plenty of the nanomaterials are embedded within the polymer matrix during the blending process. Herein, a novel Fe3O4/GO-poly(vinylidene fluoride) (Fe3O4/GO-PVDF) hybrid ultrafiltration membrane was developed via the combination of magnetic field induced casting and a phase inversion technique, during which the Fe3O4/GO nanocomposites could migrate toward the membrane top surface due to magnetic attraction and thereby render the surface highly hydrophilic with robust resistance to fouling. The blended Fe3O4/GO nanocomposites migrated to the membrane surface with the magnetic field induced casting, as verified by X-ray photoelectron spectroscopy, elemental analysis, and energy dispersive X-ray spectroscopy. As a result, the novel membranes exhibited significantly improved hydrophilicity (with a contact angle of 55.0°) and water flux (up to 595.39 L m(-2) h(-1)), which were improved by 26% and 206%, 12% and 49%, 25% and 154%, and 11% and 33% compared with those of pristine PVDF membranes and PVDF hybrid membranes blended with GO, Fe3O4, and Fe3O4/GO without the assistance of magnetic field during membrane casting, respectively. Besides, the novel membranes showed high rejection of bovine serum albumin (>92%) and high flux recovery ratio (up to 86.4%). Therefore, this study presents a novel strategy for developing high-performance hybrid membranes via manipulating the migration of nanomaterials to the membrane surface rather than embedding them in the membrane matrix. PMID:27355273

  13. Simulated spatial and temporal dependence of chromium concentration in pure Fe and Fesbnd 14%Cr under high dpa ion irradiation

    NASA Astrophysics Data System (ADS)

    Vörtler, K.; Mamivand, M.; Barnard, L.; Szlufarska, I.; Garner, F. A.; Morgan, D.

    2016-10-01

    In this work we develop an ab initio informed rate theory model to track the spatial and temporal evolution of implanted ions (Cr+) in Fe and Fesbnd 14%Cr during high dose irradiation. We focus on the influence of the specimen surface, the depth dependence of ion-induced damage, the damage rate, and the consequences of ion implantation, all of which influence the depth dependence of alloy composition evolving with continued irradiation. We investigate chemical segregation effects in the material by considering the diffusion of the irradiation-induced defects. Moreover, we explore how temperature, grain size, grain boundary sink strength, and defect production bias modify the resulting distribution of alloy composition. Our results show that the implanted ion profile can be quite different than the predicted SRIM implantation profile due to radiation enhanced transport and segregation.

  14. Clean Cast Steel Technology, Phase IV

    SciTech Connect

    Charles E. Bates

    2003-02-24

    The objective of the Clean Cast Steel Technology Program was to improve casting product quality by removing or minimizing oxide defects and to allow the production of higher integrity castings for high speed machining lines. Previous research has concentrated on macro-inclusions that break, chip, or crack machine tool cutters and drills and cause immediate shutdown of the machining lines. The overall goal of the project is to reduce the amount of surface macro-inclusions and improve the machinability of steel castings. Macro-inclusions and improve the machinability of steel castings. Macro-inclusions have been identified by industrial sponsors as a major barrier to improving the quality and marketability of steel castings.

  15. Two-dimensional titanium carbide for efficiently reductive removal of highly toxic chromium(VI) from water.

    PubMed

    Ying, Yulong; Liu, Yu; Wang, Xinyu; Mao, Yiyin; Cao, Wei; Hu, Pan; Peng, Xinsheng

    2015-01-28

    Two dimensional (2-D) Ti3C2Tx nanosheets are obtained by etching bulk Ti3C2Tx powders in HF solution and delaminating ultrasonically, which exhibit excellent removal capacity for toxic Cr(VI) from water, due to their high surface area, well dispersibility, and reductivity. The Ti3C2Tx nanosheets delaminated by 10% HF solution present more efficient Cr(VI) removal performance with capacity of 250 mg g(-1), and the residual concentration of Cr(VI) in treated water is less than 5 ppb, far below the concentration (0.05 ppm) of Cr(VI) in the drinking water standard recommended by the World Health Organization. This kind of 2-D Ti3C2Tx nanosheet can not only remove Cr(VI) rapidly and effectively in one step from aqueous solution by reducing Cr(VI) to Cr(III) but also adsorb the reduced Cr(III) simultaneously. Furthermore, these reductive 2-D Ti3C2Tx nanosheets are generally explored to remove other oxidant agents, such as K3[Fe(CN)6], KMnO4, and NaAuCl4 solutions, by converting them to low oxidation states. These significantly expand the potential applications of 2-D Ti3C2Tx nanosheets in water treatment. PMID:25559042

  16. Vacuum-arc chromium-based coatings for protection of zirconium alloys from the high-temperature oxidation in air

    NASA Astrophysics Data System (ADS)

    Kuprin, A. S.; Belous, V. A.; Voyevodin, V. N.; Bryk, V. V.; Vasilenko, R. L.; Ovcharenko, V. D.; Reshetnyak, E. N.; Tolmachova, G. N.; V'yugov, P. N.

    2015-10-01

    Multilayer Cr-Zr/Cr/Cr-N coatings for protection of zirconium alloys from the high-temperature oxidation in air have been obtained by the vacuum-arc evaporation technique with application of filters for plasma cleaning from macroparticles. The effect of the coatings on the corrosion resistance of zirconium alloys at test temperatures between 660 and 1100 °C for 3600 s has been investigated. The thickness, structure, phase composition, mechanical properties of the coatings and oxide layers before and after oxidation tests were examined by scanning electron microscopy, X-ray diffraction analysis and nanoindentation technique. It is shown that the hard multilayer coating effectively protects zirconium from the oxidation in air for 1 h at test temperatures. As a result of the oxidation in the coating the CrO and Cr2O3 oxides are formed which reduce the oxygen penetration through the coating. At maximum test temperature of 1100 °C the oxide layer thickness in the coating is about 5 μm. The tube shape remains unchanged independent of alloy type. It has been found that uncoated zirconium oxidizes rapidly throughout the temperature range under study. At 1100 °C a porous monoclinic ZrO2 oxide layer of ≥120 μm is formed that leads to the deformation of the samples, cracking and spalling of the oxide layer.

  17. Chromium-rich lawsonite in high-Cr eclogites from the Făgăras Massif (South Carpathians)

    NASA Astrophysics Data System (ADS)

    Negulescu, E.; Săbău, G.

    2012-12-01

    Lawsonite is a relatively rare phase in natural rocks, because of its thermal decomposition during exhumation, and Cr-bearing lawsonite being restricted to only a few occurrences worldwide. Here we report Cr-lawsonite in eclogites hosted in a medium-grade metamorphic complex. Several high-Cr eclogite lenses occur in the Topolog Complex (Făgăras Massif) of dominantly gneissic-amphibolitic composition. High Cr contents are the result of emerald-green mm-sized nodules containing Cr-rich minerals, embedded in a gray-green matrix of kyanite, clinopyroxene, garnet, amphibole, zoisite, and rutile. Garnets occur as porphyroblasts or in coronas around clinopyroxene aggregates probably replacing former magmatic pyroxene. Relict gabbroic textures (sometimes pegmatoid) and whole rock geochemistry indicate a gabbroic cumulate origin. The REE pattern, displaying a slight positive Eu anomaly and a tea spoon-shaped LREE depletion is also indicative of a cumulate origin, as also noted by Pe Piper & Piper (2002) for the Othrys gabbro (as well as others in the Vourinos and Pindos ophiolitic suites) with the same unusual REE-pattern. The emerald-green Cr-rich nodules are unevenly distributed in the rock, and always enclosed in Cr-rich clinopyroxenes (up to 5.46% Cr2O3) which may exhibit Cr-diffusion haloes towards normal Cr-free matrix pyroxene. The nodules consist of diablastic chromite, rutile and Cr-rich kyanite of up to 15.67 wt% Cr2O3, Cr-bearing epidote, to which Cr-rich staurolite (up to 10.45% Cr2O3; XMg up to 0.68) and Cr-rich lawsonite (up to 9.17% Cr2O3) may exceptionally associate. Cr concentrations in kyanite and lawsonite are, to our knowledge, the highest reported so far. Cr-lawsonite was identified in a single sample, as small single phase inclusions armoured in Cr-kyanite. Equilibrium PT-conditions of 2.6 GPa and 610o C were derived from the garnet-mantled clinopyroxene aggregates using multi-equilibria calculation with the PTGIBBS routine of Brandelik & Massonne

  18. Cobalt-chromium-titanium alloy for removable partial dentures.

    PubMed

    Iwama, C Y; Preston, J D

    1997-01-01

    Pure elemental titanium was alloyed with cobalt and chromium in dilutions of 4%, 5%, and 6% to evaluate the suitability of the resulting alloy for removable partial denture frameworks. The physical properties of the Co-Cr-Ti alloy were compared to the properties of a commercial pure titanium and Vitallium. Clasp replicas were cast in Co-Cr-Ti and Vitallium and subjected to cyclic deflection. Representative specimens from the fatigue failure tests were then evaluated using scanning electron microscopy and analyzed for elemental content. The 5% titanium dilution of cobalt-chromium proved to have the best physical properties and was used for comparison with the pure titanium and Vitallium. The Co-Cr-5% Ti had significantly better physical properties than pure titanium and a greater flexure fatigue limit than the Vitallium alloy.

  19. Plastic casting resin poisoning

    MedlinePlus

    Epoxy poisoning; Resin poisoning ... Epoxy and resin can be poisonous if they are swallowed or their fumes are breathed in. ... Plastic casting resins are found in various plastic casting resin products.

  20. Cool Cast Facts

    MedlinePlus

    ... outer layer is usually made of plaster or fiberglass. Fiberglass casts are made of fiberglass, which is a plastic that can be shaped. Fiberglass casts come in many different colors — if you' ...

  1. Electromagnetic Casting of Copper Alloys

    NASA Astrophysics Data System (ADS)

    Tyler, D. E.; Lewis, B. G.; Renschen, P. D.

    1985-09-01

    Electromagnetic (EMC) casting technology has been successfully developed for copper base alloys. This casting technique eliminates the mold related defects normally encountered in direct chill (DC) mold casting, and provides castings with greatly improved hot workability.

  2. Mould design and casting process improvement on vibrator shell

    NASA Astrophysics Data System (ADS)

    Zhang, Lipan; Fang, Ligao; Chen, Zhong; Song, Kai

    2011-12-01

    Vibrator shell is a part with complex structure. While the vibrator shell is designed and manufactured by traditional sand casting process, more than 80% castings are found the defects of porosity, shrinkage and pouring-shortage at the top. Aiming to the problems in traditional sand casting, this paper focused on the improvement of castings structure and the optimization of casting process. Designing process bar in the gate-channel region which is connected with the gate in castings is used to improve the castings structure, and low speed filling and solidification under high pressure are adopted to optimize the casting process which is finished by self-made four-column type hydraulic machine equipped. It can be seen that the castings quality can be greatly improved by process improvement.

  3. LLNL casting technology

    SciTech Connect

    Shapiro, A.B.; Comfort, W.J. III

    1994-01-01

    Competition to produce cast parts of higher quality, lower rejection rate, and lower cost is a fundamental factor in the global economy. To gain an edge on foreign competitors, the US casting industry must cut manufacturing costs and reduce the time from design to market. Casting research and development (R&D) are the key to increasing US compentiveness in the casting arena. Lawrence Livermore National Laboratory (LLNL) is the home of a wide range of R&D projects that push the boundaries of state-of-the art casting. LLNL casting expertise and technology include: casting modeling research and development, including numerical simulation of fluid flow, heat transfer, reaction/solidification kinetics, and part distortion with residual stresses; special facilities to cast toxic material; extensive experience casting metals and nonmetals; advanced measurement and instrumentation systems. Department of Energy (DOE) funding provides the leverage for LLNL to collaborate with industrial partners to share this advanced casting expertise and technology. At the same time, collaboration with industrial partners provides LLNL technologists with broader insights into casting industry issues, casting process data, and the collective, experience of industry experts. Casting R&D is also an excellent example of dual-use technology; it is the cornerstone for increasing US industrial competitiveness and minimizing waste nuclear material in weapon component production. Annual funding for casting projects at LLNL is $10M, which represents 1% of the total LLNL budget. Metal casting accounts for about 80% of the funding. Funding is nearly equally divided between development directed toward US industrial competitiveness and weapon component casting.

  4. LLNL casting technology

    NASA Astrophysics Data System (ADS)

    Shapiro, A. B.; Comfort, W. J., III

    1994-01-01

    Competition to produce cast parts of higher quality, lower rejection rate, and lower cost is a fundamental factor in the global economy. To gain an edge on foreign competitors, the US casting industry must cut manufacturing costs and reduce the time from design to market. Casting research and development (R&D) are the key to increasing US competiveness in the casting arena. Lawrence Livermore National Laboratory (LLNL) is the home of a wide range of R&D projects that push the boundaries of state-of-the art casting. LLNL casting expertise and technology include: casting modeling research and development, including numerical simulation of fluid flow, heat transfer, reaction/solidification kinetics, and part distortion with residual stresses; special facilities to cast toxic material; extensive experience casting metals and nonmetals; advanced measurement and instrumentation systems. Department of Energy (DOE) funding provides the leverage for LLNL to collaborate with industrial partners to share this advanced casting expertise and technology. At the same time, collaboration with industrial partners provides LLNL technologists with broader insights into casting industry issues, casting process data, and the collective experience of industry experts. Casting R&D is also an excellent example of dual-use technology; it is the cornerstone for increasing US industrial competitiveness and minimizing waste nuclear material in weapon component production. Annual funding for casting projects at LLNL is $10M, which represents 1% of the total LLNL budget. Metal casting accounts for about 80% of the funding. Funding is nearly equally divided between development directed toward US industrial competitiveness and weapon component casting.

  5. Glutamine-containing “turn-on” fluorescence sensor for the highly sensitive and selective detection of chromium (III) ion in water

    NASA Astrophysics Data System (ADS)

    Zhao, Meili; Ma, Liguo; Zhang, Min; Cao, Weiguang; Yang, Liting; Ma, Li-Jun

    2013-12-01

    In this study, we reported a new fluorescence sensor for chromium (III) ion, dansyl-L-glutamine (1). The sensor displayed a unique selective fluorescence “turn-on” response to Cr3+ over other common metal ions in water. Notably, 1 still showed a ratiometric response to Cr3+ in UV-vis absorption spectra. The binding mechanism of 1 to Cr3+ was further clarified by using NMR and ESI-MS spectra. The experiment results indicated that the dual-responses of 1 to Cr3+ should attribute to the coordination of deprotonated sulfonamide group with Cr3+ and the protonation of the dimethylamino group due to the coordination of Cr3+ for 1. In addition, two chloride ions also coordinated to the complex of sensor-chromium (III) ion, which further strengthened the conformation of 1-Cr3+.

  6. Groundwater contaminant by hexavalent chromium

    SciTech Connect

    Parsons, C.

    1995-11-01

    Oxidation of trivalent chromium to hexavalent chromium has been investigated as a function of total manganese in soils as well as various incubation conditions. Chromium and manganese contents were analyzed by atomic absorption (graphite furnace and flame emission respectively) following acid digestion. Total hexavalent chromium generation capacity was determined by addition of 0.001 M CrCL3, incubation, and analysis by s-diphenyl carbazide. Samples were then leached with CaSO{sub 4} and MgSO{sub 4} and incubated in various environments (oven, freeze-drier, field moist, ultrafreeze) to test for geogenic generation of Cr(IV). The degree of geogenic generation of hexavalent chromium was compared with total Mn and Cr content as well as hexavalent generational capacity.

  7. SCIENCE AND TECHNOLOGY ACTIVITIES FOR CHROMIUM IN THE 100 AREAS

    SciTech Connect

    PETERSEN SW

    2009-07-02

    {sm_bullet} Primary Objective: Protect the Columbia River - Focus is control and treatment of contamination at or near the shoreline, which is influenced by bank storage {sm_bullet} Secondary Objective: Reduce hexavalent chromium to <48 parts per billion (ppb) in aquifer (drinking water standard) - Large plumes with isolated areas of high chromium concentrations (> 40,000 ppb), - Unknown source location(s); probably originating in reactor operation areas

  8. Hexavalent chromium monitor

    DOEpatents

    Tao, Shiquan; Winstead, Christopher B.

    2005-04-12

    A monitor is provided for use in measuring the concentration of hexavalent chromium in a liquid, such as water. The monitor includes a sample cell, a light source, and a photodetector. The sample cell is in the form of a liquid-core waveguide, the sample cell defining an interior core and acting as a receiver for the liquid to be analyzed, the interior surface of the sample cell having a refractive index of less than 1.33. The light source is in communication with a first end of the sample cell for emitting radiation having a wavelength of about and between 350 to 390 nm into the interior core of the waveguide. The photodetector is in communication with a second end of the waveguide for measuring the absorption of the radiation emitted by the light source by the liquid in the sample cell. The monitor may also include a processor electronically coupled to the photodetector for receipt of an absorption signal to determine the concentration of hexavalent chromium in the liquid.

  9. Examination of chromium-chromium silicide composites and methods of improving toughness

    NASA Astrophysics Data System (ADS)

    Cruse, Terry Alan

    1998-09-01

    Crsb3Si has many desirable properties for use as a high temperature structural material: a high melting point, high stiffness and good chemical resistance. However, like many intermetallics, it suffers from a low toughness at room temperature. To overcome this limitation, ductile second phase toughening has been examined using chromium as the second phase. Specimens of Cr-Crsb3Si composites were produced by powder metallurgy techniques. The mechanical properties of these composites were evaluated using microhardness indentation to calculate a toughness value and in some cases notched three-point bend bars were also used. Examination of the Cr phase of these composites indicated that it lacked sufficient toughness itself to produce the desired toughness in the composite. Mechanical alloying was then used to create chromium alloys that were hot pressed and tested using the three-point bend method. The addition of 0.5 at. % V to Cr with 7.0 at. % Si (representative of the chromium phase of the composite) showed the largest increase in toughness, a 60% increase. Chromium with 0.5 at. % V was then used to make a composite with Crsb3Si. Mechanical alloying was also used to produce a (Cr,Mo)sb3Si material, which should have superior high temperature properties compared to Crsb3Si. This material was then used to produce composites with Cr and Cr-0.5 V. The composites had twice the toughness compared with similar composites produced with Crsb3Si.

  10. Study of the structure and properties of metal of the major steam lines of a CCGT-420 unit made from high-chromium X10CrMoVNb9-1 (P91) steel

    NASA Astrophysics Data System (ADS)

    Grin', E. A.; Anokhov, A. E.; Pchelintsev, A. V.; Krüger, E.-T.

    2016-07-01

    The technology of manufacture of live steam lines and hot reheat lines at FINOW Rohrsysteme GmbH are discussed. These pipelines are designed for high-performance CCGT units and are made from high-chromium martensitic steel X10CrMoVNb9-1 (P91). The principles of certification and evaluation of conformance of thermal and mechanical equipment made from new construction materials with the TRCU 032-2013 technical regulation of the Customs Union are detailed. The requirements outlined in Russian and international regulatory documents regarding the manufacture of pipes and semifinished products for pipeline systems are compared. The characteristic features of high-chromium martensitic steel, which define the requirements for its heat treatment and welding, are outlined. The methodology and the results of a comprehensive analysis of metal of pipes, fittings, and weld joints of steam lines are presented. It is demonstrated that the short-term mechanical properties of metal (P91 steel) of pipes, bends, and weld joints meet the requirements of European standards and Russian technical specifications. The experimental data on long-term strength of metal of pipes from a live steam line virtually match the corresponding reference curve from the European standard, while certain experimental points for metal of bends of this steam line and metal of pipes and bends from a hot reheat line lie below the reference curve, but they definitely stay within the qualifying (20%) interval of the scatter band. The presence of a weakened layer in the heat-affected zone of weld joints of steel P91 is established. It is shown that the properties of this zone govern the short-term and long-term strength of weld joints in general. The results of synthesis and analysis of research data support the notion that the certification testing of steam lines and other equipment made from chromium steels should necessarily involve the determination of long-term strength parameters.

  11. Effects of dietary organic chromium and vitamin C supplementation on performance, immune responses, blood metabolites, and stress status of laying hens subjected to high stocking density.

    PubMed

    Mirfendereski, E; Jahanian, R

    2015-02-01

    The present study was carried out to investigate the effects of dietary supplementation of chromium-methionine (CrMet) and vitamin C (VC) on performance, immune response, and stress status of laying hens subjected to high stocking density. A total of 360 Hy-Line W-36 leghorn hens (at 26 wk old) were used in a 2×3×2 factorial arrangement that had 2 cage densities (5 and 7 hens per cage), 3 Cr levels (0, 500, and 1,000 ppb as CrMet), and 2 dietary VC levels (0 and 500 ppm as L-ascorbic acid). The trial lasted for 12 wk. The first 2 wk were for adaptation (26 to 28 wk of age), and the remaining 10 wk served as the main recording period. In addition to performance, immune response to Newcastle disease virus (NDV) was assessed at d 7 and 14 postvaccination. Also, the birds' stress status was evaluated by analyzing appropriate plasma metabolites. The results showed that hens in cages with higher stocking density had lower hen-day egg production, egg mass, and feed intake compared with those in normal density cages (P<0.05). Dietary CrMet supplementation caused significant increases in egg production and egg mass (P<0.01). There were significant Cr × VC interactions related to egg production and feed conversion efficiency (P<0.01); dietary CrMet supplementation was more effective in improving egg production and feed conversion ratio in VC-unsupplemented diets. Although plasma concentrations of triglycerides and high-density lipoproteins were not influenced by dietary treatments, supplemental CrMet decreased plasma cholesterol levels (P<0.05). Plasma insulin and glucose levels of hens kept at a density of 7 hens/cage were significantly higher than those of hens in normal cage density (P<0.01), and dietary CrMet supplementation decreased plasma concentrations of insulin (P<0.001) and glucose (P<0.01), with higher impacts in high stocking density-challenged hens. While high stocking density caused a marked increase in plasma corticosterone (P<0.01), both supplemental

  12. Effects of dietary organic chromium and vitamin C supplementation on performance, immune responses, blood metabolites, and stress status of laying hens subjected to high stocking density.

    PubMed

    Mirfendereski, E; Jahanian, R

    2015-02-01

    The present study was carried out to investigate the effects of dietary supplementation of chromium-methionine (CrMet) and vitamin C (VC) on performance, immune response, and stress status of laying hens subjected to high stocking density. A total of 360 Hy-Line W-36 leghorn hens (at 26 wk old) were used in a 2×3×2 factorial arrangement that had 2 cage densities (5 and 7 hens per cage), 3 Cr levels (0, 500, and 1,000 ppb as CrMet), and 2 dietary VC levels (0 and 500 ppm as L-ascorbic acid). The trial lasted for 12 wk. The first 2 wk were for adaptation (26 to 28 wk of age), and the remaining 10 wk served as the main recording period. In addition to performance, immune response to Newcastle disease virus (NDV) was assessed at d 7 and 14 postvaccination. Also, the birds' stress status was evaluated by analyzing appropriate plasma metabolites. The results showed that hens in cages with higher stocking density had lower hen-day egg production, egg mass, and feed intake compared with those in normal density cages (P<0.05). Dietary CrMet supplementation caused significant increases in egg production and egg mass (P<0.01). There were significant Cr × VC interactions related to egg production and feed conversion efficiency (P<0.01); dietary CrMet supplementation was more effective in improving egg production and feed conversion ratio in VC-unsupplemented diets. Although plasma concentrations of triglycerides and high-density lipoproteins were not influenced by dietary treatments, supplemental CrMet decreased plasma cholesterol levels (P<0.05). Plasma insulin and glucose levels of hens kept at a density of 7 hens/cage were significantly higher than those of hens in normal cage density (P<0.01), and dietary CrMet supplementation decreased plasma concentrations of insulin (P<0.001) and glucose (P<0.01), with higher impacts in high stocking density-challenged hens. While high stocking density caused a marked increase in plasma corticosterone (P<0.01), both supplemental

  13. Corrosion behavior of porous chromium carbide in supercritical water

    NASA Astrophysics Data System (ADS)

    Dong, Ziqiang; Chen, Weixing; Zheng, Wenyue; Guzonas, Dave

    2012-01-01

    The corrosion behavior of highly porous chromium carbide (Cr 3C 2) prepared by a reactive sintering process was characterized at temperatures ranging from 375 °C to 625 °C in a supercritical water environment with a pressure of 25-30 MPa. The test results show that porous chromium carbide is stable in SCW environments at temperatures under 425 °C, above which disintegration occurred. The porous carbide was also tested under hydrothermal conditions of pressures between 12 MPa and 50 MPa at constant temperatures of 400 °C and 415 °C, respectively. The pressure showed little effect on the stability of chromium carbide in the tests at those temperatures. The mechanism of disintegration of chromium carbide in SCW environments is discussed.

  14. Morphological castes in a vertebrate.

    PubMed

    O'Riain, M J; Jarvis, J U; Alexander, R; Buffenstein, R; Peeters, C

    2000-11-21

    Morphological specialization for a specific role has, until now, been assumed to be restricted to social invertebrates. Herein we show that complete physical dimorphism has evolved between reproductives and helpers in the eusocial naked mole-rat. Dimorphism is a consequence of the lumbar vertebrae lengthening after the onset of reproduction in females. This is the only known example of morphological castes in a vertebrate and is distinct from continuous size variation between breeders and helpers in other species of cooperatively breeding vertebrates. The evolution of castes in a mammal and insects represents a striking example of convergent evolution for enhanced fecundity in societies characterized by high reproductive skew. Similarities in the selective environment between naked mole-rats and eusocial insect species highlight the selective conditions under which queen/worker castes are predicted to evolve in animal societies.

  15. Effect of tritium on corrosion behavior of chromium in 0.01 N sulfuric acid solution

    SciTech Connect

    Oyaidzu, M.; Isobe, K.; Hayashi, T.

    2015-03-15

    The effects of tritium on the corrosion behavior of chromium in 0.01 N sulfuric solution have been investigated in the present study. Electrochemical experiments have been carried our for pure chromium. At first, the concentration dependence of sulfuric acid solution on anodic polarization behavior of chromium was experimented, resulting in that 0.01 N one was found appropriate. The dependence of both dissolved oxygen and tritium concentration on anodic behavior of chromium were performed. It was found from that the self-passivation of chromium induced by dissolved oxygen was inhibited in tritiated solution resulting in the enhancement of the corrosion. As a consequence it is highly likely that the elution of chromium by highly oxidative radiolysis products would explain the passivation inhibitory effect of SUS304 stainless steel observed in tritiated solutions.

  16. Crossover and valence band Kβ X-rays of chromium oxides

    NASA Astrophysics Data System (ADS)

    Fazinić, Stjepko; Mandić, Luka; Kavčič, Matjaž; Božičević, Iva

    2011-06-01

    Kβ X-ray spectra of chromium metal and selected chromium oxides were measured twice using medium resolution flat crystal spectrometer and high resolution spectrometer employing Johansson geometry after excitation with 2 MeV proton beams. The positions and intensities of crossover ( Kβ″) and valence ( Kβ2,5) band X-rays relative to the primary Kβ X-ray components were extracted in a consistent way. The results were compared with the existing data obtained by proton and photon induced ionization mechanisms and theoretical predictions. The obtained results in peak relative positions and intensities were analyzed in order to study dependence on the chromium oxidation states and chromium-oxygen bond lengths in selected chromium oxides. Our results obtained by both spectrometers confirm that the linear trend observed for the valence peak relative energy shift as a function of chromium oxidation number does not depend on the experimental resolution. Experimental results for normalized intensities (i.e. relative intensities divided with the number of chromium-oxygen pairs) of crossover and valence band X-rays obtained by both spectrometers are in very good agreement, and follow exponential relationship with the average Cr―O bond lengths in corresponding chromium oxides. The observed trends in crossover and valence X-rays normalized intensities could be used to measure the average chromium-oxygen bond length in various chromium oxides, with the sum of both crossover and valence X-ray normalized intensities being the most sensitive measure.

  17. Chromium isotopes as indicators of hexavalent chromium reduction

    SciTech Connect

    Johnson, Thomas M.

    2012-03-20

    This is the final report for a university research project which advanced development of a new technology for identifying chemical reduction of hexavalent chromium contamination in groundwater systems. Reduction renders mobile and toxic hexavalent chromium immobile and less toxic. The new method uses stable isotope ratio measurements, which are made using multicollector ICP-mass spectrometry. The main objectives of this project were completed during the project period and two peer-reviewed articles were published to disseminate the information gained.

  18. Graphite Formation in Cast Iron

    NASA Technical Reports Server (NTRS)

    Stefanescu, D. M.

    1985-01-01

    In the first phase of the project it was proven that by changing the ratio between the thermal gradient and the growth rate for commercial cast iron samples solidifying in a Bridgman type furnace, it is possible to produce all types of graphite structures, from flake to spheroidal, and all types of matrices, from ferritic to white at a certain given level of cerium. KC-135 flight experiments have shown that in a low-gravity environment, no flotation occurs even in spheroidal graphite cast irons with carbon equivalent as high as 5%, while extensive graphite flotation occurred in both flake and spheroidal graphite cast irons, in high carbon samples solidified in a high gravity environment. This opens the way for production of iron-carbon composite materials, with high carbon content (e.g., 10%) in a low gravity environment. By using KC-135 flights, the influence of some basic elements on the solidification of cast iron will be studied. The mechanism of flake to spheroidal graphite transition will be studied, by using quenching experiments at both low and one gravity for different G/R ratios.

  19. Mathematical Modeling of High-Temperature Constitutive Equations and Hot Processing Maps for As-Cast SA508-3 Steel

    NASA Astrophysics Data System (ADS)

    Sui, Dashan; Wang, Tao; Zhu, Lingling; Gao, Liang; Cui, Zhenshan

    2016-08-01

    The hot deformation behavior and hot workability characteristics of as-cast SA508-3 steel were studied by modeling the constitutive equations and developing hot processing maps. The isothermal compression experiments were carried out at temperatures of 950°C, 1050°C, 1150°C, and 1250°C and strain rates of 0.001 s-1, 0.01 s-1, 0.1 s-1, and 1 s-1 respectively. The two-stage flow stress models were established through the classical theories on work hardening and softening, and the solution of activation energy for hot deformation was 355.0 kJ mol-1 K-1. Based on the dynamic material model, the power dissipation and instability maps were developed separately at strains of 0.2, 0.4, 0.6 and 0.8. The power dissipation rate increases with both the increase of temperature and the decrease of strain rate, and the instable region mainly appears on the conditions of low temperature and high strain rate. The optimal hot working parameters for as-cast SA508-3 steel are 1050-1200°C/0.001-0.1 s-1, with about 25-40% peak efficiency of power dissipation.

  20. Effect of Hydrostatic Pressure on the 3D Porosity Distribution and Mechanical Behavior of a High Pressure Die Cast Mg AZ91 Alloy

    NASA Astrophysics Data System (ADS)

    Sket, Federico; Fernández, Ana; Jérusalem, Antoine; Molina-Aldareguía, Jon M.; Pérez-Prado, María Teresa

    2015-09-01

    A limiting factor of high pressure die cast (HPDC) Mg alloys is the presence of porosity, which has a detrimental effect on the mechanical strength and gives rise to a large variability in the ductility. The application of hydrostatic pressure after casting is known to be beneficial to improve the mechanical response of HPDC Mg alloys. In this study, a combined experimental and simulation approach has been developed in order to investigate the influence of pressurization on the 3D porosity distribution and on the mechanical behavior of an HPDC Mg AZ91 alloy. Examination of about 10,000 pores by X-ray computed microtomography allowed determining the effect of hydrostatic pressure on the bulk porosity volume fraction, as well as the change in volume and geometry of each individual pore. The evolution of the 3D porosity distribution and mechanical behavior of a sub-volume containing 200 pores was also simulated by finite element analysis. Both experiments and simulations consistently revealed a decrease in the bulk porosity fraction and a bimodal distribution of the individual volume changes after the application of the pressure. This observation is associated with pores containing internal pressure as a result of the HPDC process. Furthermore, a decrease in the complexity factor with increasing volume change is observed experimentally and predicted by simulations. The pressure-treated samples have consistently higher plastic flow strengths.

  1. Processing of IN-718 Lattice Block Castings

    NASA Technical Reports Server (NTRS)

    Hebsur, Mohan G.

    2002-01-01

    Recently a low cost casting method known as lattice block casting has been developed by JAM Corporation, Wilmington, Massachusetts for engineering materials such as aluminum and stainless steels that has shown to provide very high stiffness and strength with only a fraction of density of the alloy. NASA Glenn Research Center has initiated research to investigate lattice block castings of high temperature Ni-base superalloys such as the model system Inconel-718 (IN-718) for lightweight nozzle applications. Although difficulties were encountered throughout the manufacturing process , a successful investment casting procedure was eventually developed. Wax formulation and pattern assembly, shell mold processing, and counter gravity casting techniques were developed. Ten IN-718 lattice block castings (each measuring 15-cm wide by 30-cm long by 1.2-cm thick) have been successfully produced by Hitchiner Gas Turbine Division, Milford, New Hampshire, using their patented counter gravity casting techniques. Details of the processing and resulting microstructures are discussed in this paper. Post casting processing and evaluation of system specific mechanical properties of these specimens are in progress.

  2. Method for fabricating cermets of alumina-chromium systems

    DOEpatents

    Morgan, Chester S.

    1983-01-01

    Cermet insulators resistant to thermal and mechanical shock are prepared from alumina-chromium systems by providing an Al.sub.2 O.sub.3 material of about 0.5 to 7.0 micron size with a solid-hydrocarbon overcoating by slurring an effective amount of said solid hydrocarbon in a solvent mixture containing said Al.sub.2 O.sub.3 and thereafter evaporating said solvent, contacting said coated Al.sub.2 O.sub.3 with a solution of chromium precursor compound, heating the resulting mixture in a reducing environment to a temperature above the decomposition temperature of said chromium precursor compound but less than the melting temperature of the Al.sub.2 O.sub.3 or chromium for sufficient duration to yield a particulate compound having chromium essentially dispersed throughout the Al.sub.2 O.sub.3, and then densifying said particulate to provide said cermet characterized by a theoretical density in excess of 96% and having 0.1 to 10.0 vol.% elemental chromium metal present therein as a dispersed phase at the boundaries of the Al.sub.2 O.sub.3 material. Cermet components prepared thereby are useful in high temperature equipment, advanced heat engines, and nuclear-related equipment applications where electrical or thermal insulators are required.

  3. Chromium reduction in Pseudomonas putida.

    PubMed Central

    Ishibashi, Y; Cervantes, C; Silver, S

    1990-01-01

    Reduction of hexavalent chromium (chromate) to less-toxic trivalent chromium was studied by using cell suspensions and cell-free supernatant fluids from Pseudomonas putida PRS2000. Chromate reductase activity was associated with soluble protein and not with the membrane fraction. The crude enzyme activity was heat labile and showed a Km of 40 microM CrO4(2-). Neither sulfate nor nitrate affected chromate reduction either in vitro or with intact cells. PMID:2389940

  4. Reduction of Chromium-VI by Chromium Resistant Lactobacilli: A Prospective Bacterium for Bioremediation

    PubMed Central

    Mishra, Ritesh; Sinha, Vartika; Kannan, Ambrose; Upreti, Raj K.

    2012-01-01

    Chromium is a toxic heavy metal, which primarily exists in two inorganic forms, Cr (VI) and Cr (III). Highly soluble hexavalent chromium is carcinogenic due to its oxidizing nature. It is well established that the intestinal bacteria including Lactobacilli have regulatory effect on intestinal homeostasis and a breakdown in the relationship between intestinal cells and bacteria results in the manifestation of gastrointestinal (GI) disorders. In this study Cr (VI) resistance was developed in Lactobacillus strains and the reduction of Cr (VI) was evaluated. All resistant strains showed similarities with their respective normal strains and did not acquire resistance to various antibiotics. A complete bacterial reduction of 32ppm Cr (VI) was observed within 6 to 8 hours. The presence of chromate reducing enzyme have also been established following the partial purification (2 to 5 fold) and characterization of chromate reductase in Lactobacillus strains. The chromate reductase of our strains showed optimum activity at pH 6.0 and 30°C. To our knowledge; these strains are fast in Cr (VI) reduction than any other known bacteria. The results suggest that chromate- resistant Lactobacillus strains would be useful for chromium detoxification from GI-tract as well as for bioremediation of hexavalent chromium from contaminated environment. PMID:22736899

  5. [Contribution of the incidence of urban sewage spreading to dietary chromium].

    PubMed

    Adrian, J

    1991-01-01

    The sewage sludges contain fertilizing matters that justify their use in agriculture. Simultaneously, they hold minerals that are directly proportional to the nature and intensity of industrial activity. The more abundant are chromium, lead, zinc; cadmium and mercury are also found. The concentration in chromium varies from 0.2 to 20.0 g/kg of dry matter. Its assimilation by the rootlet and, later, its intestinal absorption, are essentially dependent on its chemical state; the hexavalent forms have a high biodisponibility and are more toxic than the trivalent compounds. In vegetals, the assimilated chromium is stopped in the root, associated to iron hydrates; a small fraction reaches the leaves and a weaker part comes up to the grain. (Table I). If the concentration of chromium--mainly hexavalent salts--is very important in soil, the mechanism of regulation in the rootlet becomes inefficacious and chromium diffuses in the whole plant (Table II). The development of spraying of sludges and composts will increase the quantity and efficiency of chromium in vegetals, because of various factors: the wastes of many industries: chromium plating plants, tanneries, painting and dyeing industries throw out hexavalent chromium; if the sewage sludges are purified by an irradiation treatment, it will tend to oxidize the whole chromium in hexavalent forms; at last, the presence of sewage sludges in the arable soil favours the assimilation of chromium by inhibiting that of iron (Figure 1). Then, in absence of iron hydrates that regularize the diffusion of chromium in the plant, this latter tends to overrun more easily the aerial tissues and organs of vegetals. On the whole, the spraying of sewage sludges supplies the soil with chromium that will easily be assimilated by the plant, considering that it will be mainly at an hexavalent state. Compared with other trace elements held in the sludges, chromium is assimilated by the plant in a clearly more important proportion (Table III

  6. Expandable pattern casting research

    NASA Astrophysics Data System (ADS)

    1993-09-01

    The Expandable Pattern Casting (EPC) Process is a developing foundry technology that allows designers the opportunity to consolidate parts, reduce machining, and minimize assembly operations. An air gauging system was developed for measuring foam patterns; exact shrinkage depended on type and density of the foam. Compaction studies showed that maximum sand densities in cavities and under overhangs are achieved with vibrational amplitudes 0.001-0.004 in., and that sand moved most freely within a few inches of the top free surface. Key to complete mold filling while minimizing casting defects lies in removing the foam decomposition products. The most precise iron castings were made by EPC in four commercial EPC foundries, with attention paid to molding and compaction. EP cast 60-45-12 ductile iron had yield strengths, ultimate strengths, and elastic modulus similar to conventionally cast ductile iron cast from the same ladle.

  7. Establishment of a reference value for chromium in the blood for biological monitoring among occupational chromium workers.

    PubMed

    Li, Ping; Li, Yang; Zhang, Ji; Yu, Shan-Fa; Wang, Zhi-Liang; Jia, Guang

    2016-10-01

    The concentration of chromium in the blood (CrB) has been confirmed as a biomarker for occupational chromium exposure, but its biological exposure indices (BEIs) are still unclear, so we collected data from the years 2006 and 2008 (Shandong Province, China) to analyze the relationship between the concentration of chromium in the air (CrA) of the workplaces and CrB to establish a reference value of CrB for biological monitoring of occupational workers. The levels of the indicators for nasal injury, kidney (β2 microglobulin (β2-MG)), and genetic damages (8-hydroxy-deoxyguanosine (8-OHdG) and micronucleus (MN)) were measured in all subjects of the year 2011 (Henan Province, China) to verify the protective effect in this reference value of CrB. Compared with the control groups, the concentrations of CrA and CrB in chromium exposed groups were significantly higher (P < 0.05). Positive correlations were found between CrA and CrB in chromium exposed groups (r 2006 = 0.60, r 2008 = 0.35) in the years 2006 and 2008. According to the occupational exposure limitation of CrA (50 μg/m(3), China), the reference value of CrB was recommended to 20 μg/L. The levels of nasal injury, β2-MG, 8-OhdG, and MN were not significantly different between the low chromium exposed group (CrB ≤ 20 μg/L) and the control group, while the levels of β2-MG, 8-OHdG, and MN were statistically different in the high chromium exposed group than that in the control group. This research proved that only in occupational workers, CrB could be used as a biomarker to show chromium exposure in the environment. The recommended reference value of CrB was 20 μg/L.

  8. Effects of silver and Group II fluorides addition to plasma sprayed chromium carbide high temperature solid lubricant for foil gas bearings to 650/sup 0/C

    SciTech Connect

    Wagner, R.C.; Sliney, H.E.

    1985-01-01

    A new self-lubricating coating composition of nickel aluminide-bonded chromium carbide fromulated with silver and Group II fluorides was developed. One of the proposed applications for this new coating composition is as a wide temperature spectrum solid lubricant for compliant foil gas bearings. Friction and wear properties were obtained using a foil gas bearing start/stop apparatus at temperatures from 25 to 650/sup 0/C. The journals were Inconel 718. Some were coated with the plasma sprayed experimental coating, others with unmodified nickel aluminide/chromium carbide as a baseline for comparison. The additional components were provided to assist in achieving low friction over the temperature range of interest. Uncoated, preoxidized inconel X-750 foil bearing were operated against these surfaces. The foils were subjected to repeated start/stop cycles under a 14-kPa (2-psi) bearing unit loading. Sliding contact occurred during lift-off and coastdown at surface velocities less than 6 m/s (3000 rpm). Testing continued until 9000 start/stop cycles were accumulated or until a rise in starting torque indicated the journal/bearing had failed. Comparison in coating performance as well as discussions of their properties and methods of application are given.

  9. Identification of a cast iron alloy containing nonstrategic elements

    NASA Technical Reports Server (NTRS)

    Cooper, C. V.; Anton, D. L.; Lemkey, F. D.; Nowotny, H.; Bailey, R. S.; Favrow, L. H.; Smeggil, J. G.; Snow, D. B.

    1989-01-01

    A program was performed to address the mechanical and environmental needs of Stirling engine heater head and regenerator housing components, while reducing the dependence on strategic materials. An alloy was developed which contained no strategic elemental additions per se. The base is iron with additions of manganese, molybdenum, carbon, silicon, niobium, and ferro-chromium. Such an alloy should be producible on a large scale at very low cost. The resulting alloy, designated as NASAUT 4G-Al, contained 15 Mn, 15 Cr, 2 Mo, 1.5 C, 1.0 Si, 1.0 Nb (in weight percent) with a balance of Fe. This alloy was optimized for chemistry, based upon tensile strength, creep-rupture strength, fracture behavior, and fatigue resistance up to 800 C. Alloys were also tested for environmental compatibility. The microstructure and mechanic properties (including hardness) were assessed in the as-cast condition and following several heat treatments, including one designed to simulate a required braze cycle. The alloy was fabricated and characterized in the form of both equiaxed and columnar-grained castings. The columnar grains were produced by directional solidification, and the properties were characterized in both the longitudinal and transverse orientations. The NASAUT 4G-Al alloy was found to be good in cyclic-oxidation resistance and excellent in both hydrogen and hot-corrosion resistance, especially in comparison to the baseline XF-818 alloy. The mechanical properties of yield strength, stress-rupture life, high-cycle-fatigue resistance, and low-cycle-fatigue resistance were good to excellent in comparison to the current alloy for this application, HS-31 (X-40), with precise results depending in a complex manner on grain orientation and temperature. If required, the ductility could be improved by lowering the carbon content.

  10. SLIP CASTING METHOD

    DOEpatents

    Allison, A.G.

    1959-09-01

    S>A process is described for preparing a magnesium oxide slip casting slurry which when used in conjunction with standard casting techniques results in a very strong "green" slip casting and a fired piece of very close dimensional tolerance. The process involves aging an aqueous magnestum oxide slurry, having a basic pH value, until it attains a specified critical viscosity at which time a deflocculating agent is added without upsetting the basic pH value.

  11. Tiered High-Throughput Screening Approach to Identify Thyroperoxidase Inhibitors Within the ToxCast Phase I and II Chemical Libraries.

    PubMed

    Paul Friedman, Katie; Watt, Eric D; Hornung, Michael W; Hedge, Joan M; Judson, Richard S; Crofton, Kevin M; Houck, Keith A; Simmons, Steven O

    2016-05-01

    High-throughput screening for potential thyroid-disrupting chemicals requires a system of assays to capture multiple molecular-initiating events (MIEs) that converge on perturbed thyroid hormone (TH) homeostasis. Screening for MIEs specific to TH-disrupting pathways is limited in the U.S. Environmental Protection Agency ToxCast screening assay portfolio. To fill 1 critical screening gap, the Amplex UltraRed-thyroperoxidase (AUR-TPO) assay was developed to identify chemicals that inhibit TPO, as decreased TPO activity reduces TH synthesis. The ToxCast phase I and II chemical libraries, comprised of 1074 unique chemicals, were initially screened using a single, high concentration to identify potential TPO inhibitors. Chemicals positive in the single-concentration screen were retested in concentration-response. Due to high false-positive rates typically observed with loss-of-signal assays such as AUR-TPO, we also employed 2 additional assays in parallel to identify possible sources of nonspecific assay signal loss, enabling stratification of roughly 300 putative TPO inhibitors based upon selective AUR-TPO activity. A cell-free luciferase inhibition assay was used to identify nonspecific enzyme inhibition among the putative TPO inhibitors, and a cytotoxicity assay using a human cell line was used to estimate the cellular tolerance limit. Additionally, the TPO inhibition activities of 150 chemicals were compared between the AUR-TPO and an orthogonal peroxidase oxidation assay using guaiacol as a substrate to confirm the activity profiles of putative TPO inhibitors. This effort represents the most extensive TPO inhibition screening campaign to date and illustrates a tiered screening approach that focuses resources, maximizes assay throughput, and reduces animal use. PMID:26884060

  12. High performance anode-supported tubular solid oxide fuel cells fabricated by a novel slurry-casting method.

    PubMed

    Duan, Nan-Qi; Yan, Dong; Chi, Bo; Pu, Jian; Jian, Li

    2015-02-02

    Tubular solid oxide fuel cells were fabricated and evaluated for their microstructure and electrochemical performance. The tubular substrate was prepared by casting NiO-Y2O3 stabilized ZrO2 (YSZ) slurry on the inner wall of a plastic mold (tube). The wall thickness and uniformity were controlled by slurry viscosity and rotation speed of the tube. The cells consisted of Ni-YSZ functional anode, YSZ electrolyte and (La0.8Sr0.2)0.95MnO(3-δ) (LSM)-YSZ cathode prepared in sequence on the substrate by dip-coating and sintering. Their dimension was 50 mm in length, 0.8 mm in thickness and 10.5 mm in outside diameter. The peak power density of the cell at temperatures between 650 and 850°C was in the range from 85 to 522 mW cm(-2) and was greatly enhanced to the range from 308 to 1220 mW cm(-2) by impregnating PdO into LSM-YSZ cathode. During a cell testing at 0.7 A cm(-2) and 750°C for 282 h, the impregnated PdO particles grew by coalescence, which increased the cathode polarization resistance and so that decreased the cell performance. According to the degradation tendency, the cell performance will be stabilized in a longer run.

  13. High performance anode-supported tubular solid oxide fuel cells fabricated by a novel slurry-casting method

    NASA Astrophysics Data System (ADS)

    Duan, Nan-Qi; Yan, Dong; Chi, Bo; Pu, Jian; Jian, Li

    2015-02-01

    Tubular solid oxide fuel cells were fabricated and evaluated for their microstructure and electrochemical performance. The tubular substrate was prepared by casting NiO-Y2O3 stabilized ZrO2 (YSZ) slurry on the inner wall of a plastic mold (tube). The wall thickness and uniformity were controlled by slurry viscosity and rotation speed of the tube. The cells consisted of Ni-YSZ functional anode, YSZ electrolyte and (La0.8Sr0.2)0.95MnO3-δ (LSM)-YSZ cathode prepared in sequence on the substrate by dip-coating and sintering. Their dimension was 50 mm in length, 0.8 mm in thickness and 10.5 mm in outside diameter. The peak power density of the cell at temperatures between 650 and 850°C was in the range from 85 to 522 mW cm-2 and was greatly enhanced to the range from 308 to 1220 mW cm-2 by impregnating PdO into LSM-YSZ cathode. During a cell testing at 0.7 A cm-2 and 750°C for 282 h, the impregnated PdO particles grew by coalescence, which increased the cathode polarization resistance and so that decreased the cell performance. According to the degradation tendency, the cell performance will be stabilized in a longer run.

  14. A high precision instrument to measure angular and binocular deviation introduced by aircraft windscreens by using a shadow casting technique.

    PubMed

    Shivananju, B N; Yamdagni, S; Vasu, R M; Asokan, S

    2012-12-01

    Objects viewed through transparent sheets with residual non-parallelism and irregularity appear shifted and distorted. This distortion is measured in terms of angular and binocular deviation of an object viewed through the transparent sheet. The angular and binocular deviations introduced are particularly important in the context of aircraft windscreens and canopies as they can interfere with decision making of pilots especially while landing, leading to accidents. In this work, we have developed an instrument to measure both the angular and binocular deviations introduced by transparent sheets. This instrument is especially useful in the qualification of aircraft windscreens and canopies. It measures the deviation in the geometrical shadow cast by a periodic dot pattern trans-illuminated by the distorted light beam from the transparent test specimen compared to the reference pattern. Accurate quantification of the shift in the pattern is obtained by cross-correlating the reference shadow pattern with the specimen shadow pattern and measuring the location of the correlation peak. The developed instrument is handy to use and computes both angular and binocular deviation with an accuracy of less than ±0.1 mrad (≈0.036 mrad) and has an excellent repeatability with an error of less than 2%.

  15. High performance anode-supported tubular solid oxide fuel cells fabricated by a novel slurry-casting method

    PubMed Central

    Duan, Nan-Qi; Yan, Dong; Chi, Bo; Pu, Jian; Jian, Li

    2015-01-01

    Tubular solid oxide fuel cells were fabricated and evaluated for their microstructure and electrochemical performance. The tubular substrate was prepared by casting NiO-Y2O3 stabilized ZrO2 (YSZ) slurry on the inner wall of a plastic mold (tube). The wall thickness and uniformity were controlled by slurry viscosity and rotation speed of the tube. The cells consisted of Ni-YSZ functional anode, YSZ electrolyte and (La0.8Sr0.2)0.95MnO3-δ (LSM)-YSZ cathode prepared in sequence on the substrate by dip-coating and sintering. Their dimension was 50 mm in length, 0.8 mm in thickness and 10.5 mm in outside diameter. The peak power density of the cell at temperatures between 650 and 850°C was in the range from 85 to 522 mW cm−2 and was greatly enhanced to the range from 308 to 1220 mW cm−2 by impregnating PdO into LSM-YSZ cathode. During a cell testing at 0.7 A cm−2 and 750°C for 282 h, the impregnated PdO particles grew by coalescence, which increased the cathode polarization resistance and so that decreased the cell performance. According to the degradation tendency, the cell performance will be stabilized in a longer run. PMID:25640168

  16. Influence of high doses γ-irradiation on oxygen permeability of linear low-density polyethylene and cast polypropylene films

    NASA Astrophysics Data System (ADS)

    Klepac, Damir; Ščetar, Mario; Baranović, Goran; Galić, Kata; Valić, Srećko

    2014-04-01

    Linear low density polyethylene (PE-LLD) and cast polypropylene (PPcast) films were irradiated in a 60Co γ-source. The total irradiation dose varied from 0 kGy (unirradiated samples) to 200 kGy. Oxygen transport was investigated by a manometric method and the structural changes were studied by differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR). Free radicals decay as a function of time was monitored by electron spin resonance (ESR) spectroscopy. The results show that the γ-irradiation reduces oxygen permeability coefficient in both films. The reduction was associated with an increase in crystallinity. DSC thermograms revealed a decrease in PPcast melting point with increasing irradiation dose, indicating higher degradation compared to PE-LLD. The observed peak in FTIR spectra for both samples at 1716 cm-1 corresponds to the stretching of the carbonyl and carboxylic groups which arise from the reaction of oxygen with the free radicals produced in the polymer matrix as a result of irradiation.

  17. A high precision instrument to measure angular and binocular deviation introduced by aircraft windscreens by using a shadow casting technique

    SciTech Connect

    Shivananju, B. N.; Yamdagni, S.; Vasu, R. M.; Asokan, S.

    2012-12-15

    Objects viewed through transparent sheets with residual non-parallelism and irregularity appear shifted and distorted. This distortion is measured in terms of angular and binocular deviation of an object viewed through the transparent sheet. The angular and binocular deviations introduced are particularly important in the context of aircraft windscreens and canopies as they can interfere with decision making of pilots especially while landing, leading to accidents. In this work, we have developed an instrument to measure both the angular and binocular deviations introduced by transparent sheets. This instrument is especially useful in the qualification of aircraft windscreens and canopies. It measures the deviation in the geometrical shadow cast by a periodic dot pattern trans-illuminated by the distorted light beam from the transparent test specimen compared to the reference pattern. Accurate quantification of the shift in the pattern is obtained by cross-correlating the reference shadow pattern with the specimen shadow pattern and measuring the location of the correlation peak. The developed instrument is handy to use and computes both angular and binocular deviation with an accuracy of less than {+-}0.1 mrad ( Almost-Equal-To 0.036 mrad) and has an excellent repeatability with an error of less than 2%.

  18. Studies on copper alloys containing chromium on the copper side phase diagram

    NASA Technical Reports Server (NTRS)

    Doi, T.

    1984-01-01

    Specimens were prepared from vacuum melted alloys of high purity vacuum melted copper and electrolytic chromium. The liquidus and eutectic point were determined by thermal analysis. The eutectic temperature is 1974.8 F and its composition is 1.28 wt% of chromium. The determination of solid solubility of chromium in copper was made by microscopic observation and electrical resistivity measurement. The solubility of chromium in solid copper is 0.6 wt% at 1050 F, 0.4 wt% at 1000 F, 0.25 wt% at 950 F, 0.17 wt% at 900 F, and 0.30 wt% at 840 F.

  19. Fabrication of chitosan-magnetite nanocomposite strip for chromium removal

    NASA Astrophysics Data System (ADS)

    Sureshkumar, Vaishnavi; Kiruba Daniel, S. C. G.; Ruckmani, K.; Sivakumar, M.

    2016-02-01

    Environmental pollution caused by heavy metals is a serious threat. In the present work, removal of chromium was carried out using chitosan-magnetite nanocomposite strip. Magnetite nanoparticles (Fe3O4) were synthesized using chemical co-precipitation method at 80 °C. The nanoparticles were characterized using UV-visible spectroscopy, fourier transform infrared spectroscopy, X-ray diffraction spectrometer, atomic force microscope, dynamic light scattering and vibrating sample magnetometer, which confirm the size, shape, crystalline nature and magnetic behaviour of nanoparticles. Atomic force microscope revealed that the particle size was 15-30 nm and spherical in shape. The magnetite nanoparticles were mixed with chitosan solution to form hybrid nanocomposite. Chitosan strip was casted with and without nanoparticle. The affinity of hybrid nanocomposite for chromium was studied using K2Cr2O7 (potassium dichromate) solution as the heavy metal solution containing Cr(VI) ions. Adsorption tests were carried out using chitosan strip and hybrid nanocomposite strip at different time intervals. Amount of chromium adsorbed by chitosan strip and chitosan-magnetite nanocomposite strip from aqueous solution was evaluated using UV-visible spectroscopy. The results confirm that the heavy metal removal efficiency of chitosan-magnetite nanocomposite strip is 92.33 %, which is higher when compared to chitosan strip, which is 29.39 %.

  20. Tensile strength of laser welded cobalt-chromium alloy with and without an argon atmosphere.

    PubMed

    Tartari, Anna; Clark, Robert K F; Juszczyk, Andrzej S; Radford, David R

    2010-06-01

    The tensile strength and depth of weld of two cobalt chromium alloys before and after laser welding with and without an argon gas atmosphere were investigated. Using two cobalt chromium alloys, rod shaped specimens (5 cm x 1.5 mm) were cast. Specimens were sand blasted, sectioned and welded with a pulsed Nd: YAG laser welding machine and tested in tension using an Instron universal testing machine. A statistically significant difference in tensile strength was observed between the two alloys. The tensile strength of specimens following laser welding was significantly less than the unwelded controls. Scanning electron microscopy showed that the micro-structure of the cast alloy was altered in the region of the weld. No statistically significant difference was found between specimens welded with or without an argon atmosphere. PMID:20698419

  1. Evaluation of aquatic toxicities of chromium and chromium-containing effluents in reference to chromium electroplating industries.

    PubMed

    Baral, A; Engelken, R; Stephens, W; Farris, J; Hannigan, R

    2006-05-01

    This study evaluated aquatic toxicities of chromium and chromium-containing laboratory samples representative of effluents from chromium electroplating industries, and compared the aquatic environmental risks of hexavalent and trivalent chromium electroplating operations. Trivalent chromium electroplating has emerged as an acceptable alternative to hazardous hexavalent chromium electroplating. This process substitution has reduced the human health impact in the workplace and minimized the production of hazardous sludge regulated under the Resource Conservation and Recovery Act (RCRA). The thrust behind this research was to investigate whether trivalent chromium electroplating operations have lower adverse impacts on standardized toxicity test organisms. Ceriodaphnia dubia and Pimephales promelas were used to investigate toxicities of trivalent chromium (Cr (III)), hexavalent chromium (Cr (VI)), and industrial effluents. In agreement with previous studies, Cr (III) was found to be less toxic than Cr (VI). Despite having several organic and inorganic constituents in the effluents obtained from trivalent chromium plating baths, they exhibited less adverse effects to C. dubia than effluents obtained from hexavalent chromium electroplating baths. Thus, transition from hexavalent to trivalent chromium electroplating processes may be justified. However, because of the presence of organic constituents such as formate, oxalate, and triethylene glycol in effluents, trivalent chromium electroplating operations may face additional regulatory requirements for removal of total organic carbon.

  2. Three-dimensional rigid multiphase networks providing high-temperature strength to cast AlSi10Cu5Ni1-2 piston alloys

    PubMed Central

    Asghar, Z.; Requena, G.; Boller, E.

    2011-01-01

    The three-dimensional (3-D) architecture of rigid multiphase networks present in AlSi10Cu5Ni1 and AlSi10Cu5Ni2 piston alloys in as-cast condition and after 4 h spheroidization treatment is characterized by synchrotron tomography in terms of the volume fraction of rigid phases, interconnectivity, contiguity and morphology. The architecture of both alloys consists of α-Al matrix and a rigid long-range 3-D network of Al7Cu4Ni, Al4Cu2Mg8Si7, Al2Cu, Al15Si2(FeMn)3 and AlSiFeNiCu aluminides and Si. The investigated architectural parameters of both alloys studied are correlated with room-temperature and high-temperature (300 °C) strengths as a function of solution treatment time. The AlSi10Cu5Ni1 and AlSi10Cu5Ni2 alloys behave like metal matrix composites with 16 and 20 vol.% reinforcement, respectively. Both alloys have similar strengths in the as-cast condition, but the AlSi10Cu5Ni2 is able to retain ∼15% higher high temperature strength than the AlSi10Cu5Ni1 alloy after more than 4 h of spheroidization treatment. This is due to the preservation of the 3-D interconnectivity and the morphology of the rigid network, which is governed by the higher degree of contiguity between aluminides and Si. PMID:21977004

  3. Three-dimensional rigid multiphase networks providing high-temperature strength to cast AlSi10Cu5Ni1-2 piston alloys.

    PubMed

    Asghar, Z; Requena, G; Boller, E

    2011-09-01

    The three-dimensional (3-D) architecture of rigid multiphase networks present in AlSi10Cu5Ni1 and AlSi10Cu5Ni2 piston alloys in as-cast condition and after 4 h spheroidization treatment is characterized by synchrotron tomography in terms of the volume fraction of rigid phases, interconnectivity, contiguity and morphology. The architecture of both alloys consists of α-Al matrix and a rigid long-range 3-D network of Al(7)Cu(4)Ni, Al(4)Cu(2)Mg(8)Si(7), Al(2)Cu, Al(15)Si(2)(FeMn)(3) and AlSiFeNiCu aluminides and Si. The investigated architectural parameters of both alloys studied are correlated with room-temperature and high-temperature (300 °C) strengths as a function of solution treatment time. The AlSi10Cu5Ni1 and AlSi10Cu5Ni2 alloys behave like metal matrix composites with 16 and 20 vol.% reinforcement, respectively. Both alloys have similar strengths in the as-cast condition, but the AlSi10Cu5Ni2 is able to retain ∼15% higher high temperature strength than the AlSi10Cu5Ni1 alloy after more than 4 h of spheroidization treatment. This is due to the preservation of the 3-D interconnectivity and the morphology of the rigid network, which is governed by the higher degree of contiguity between aluminides and Si.

  4. Mare Chromium Crater

    NASA Technical Reports Server (NTRS)

    2004-01-01

    [figure removed for brevity, see original site]

    This crater, located in Mare Chromium, shows evidence of exterior modification, with little interior modification. While the rim is still visible, the ejecta blanket has been removed or covered. There is some material at the bottom of the crater, but the interior retains the bowl shape from the initial formation of the crater.

    Image information: VIS instrument. Latitude -34.4, Longitude 174.4 East (185.6 West). 19 meter/pixel resolution.

    Note: this THEMIS visual image has not been radiometrically nor geometrically calibrated for this preliminary release. An empirical correction has been performed to remove instrumental effects. A linear shift has been applied in the cross-track and down-track direction to approximate spacecraft and planetary motion. Fully calibrated and geometrically projected images will be released through the Planetary Data System in accordance with Project policies at a later time.

    NASA's Jet Propulsion Laboratory manages the 2001 Mars Odyssey mission for NASA's Office of Space Science, Washington, D.C. The Thermal Emission Imaging System (THEMIS) was developed by Arizona State University, Tempe, in collaboration with Raytheon Santa Barbara Remote Sensing. The THEMIS investigation is led by Dr. Philip Christensen at Arizona State University. Lockheed Martin Astronautics, Denver, is the prime contractor for the Odyssey project, and developed and built the orbiter. Mission operations are conducted jointly from Lockheed Martin and from JPL, a division of the California Institute of Technology in Pasadena.

  5. Stainless steel cookware as a significant source of nickel, chromium, and iron.

    PubMed

    Kuligowski, J; Halperin, K M

    1992-08-01

    Stainless steels are widely used materials in food preparation and in home and commercial cookware. Stainless is readily attacked by organic acids, particularly at cooking temperatures; hence iron, chromium, and nickel should be released from the material into the food. Nickel is implicated in numerous health problems, notably allergic contact dermatitis. Conversely, chromium and iron are essential nutrients for which stainless could be a useful source. Home cookware was examined by atomic absorption spectroscopy: seven different stainless utensils as well as cast iron, mild steel, aluminum and enamelled steel. The materials were exposed to mildly acidic conditions at boiling temperature. Nickel was a major corrosion product from stainless steel utensils; chromium and iron were also detected. It is recommended that nickel-sensitive patients switch to a material other than stainless, and that the stainless steel cookware industry seriously consider switching to a non-nickel formulation.

  6. Tape casting of magnesium oxide.

    SciTech Connect

    Ayala, Alicia; Corral, Erica L.; Loehman, Ronald E.; Bencoe, Denise Nora; Reiterer, Markus; Shah, Raja A.

    2008-02-01

    A tape casting procedure for fabricating ceramic magnesium oxide tapes has been developed as a method to produce flat sheets of sintered MgO that are thin and porous. Thickness of single layer tapes is in the range of 200-400 {micro}m with corresponding surface roughness values in the range of 10-20 {micro}m as measured by laser profilometry. Development of the tape casting technique required optimization of pretreatment for the starting magnesium oxide (MgO) powder as well as a detailed study of the casting slurry preparation and subsequent heat treatments for sintering and final tape flattening. Milling time of the ceramic powder, plasticizer, and binder mixture was identified as a primary factor affecting surface morphology of the tapes. In general, longer milling times resulted in green tapes with a noticeably smoother surface. This work demonstrates that meticulous control of the entire tape casting operation is necessary to obtain high-quality MgO tapes.

  7. Investigation of total and hexavalent chromium in filtered and unfiltered groundwater samples at the Tucson International Airport Superfund Site

    USGS Publications Warehouse

    Tillman, Fred; McCleskey, R. Blaine; Hermosillo, Edyth

    2016-01-01

    Potential health effects from hexavalent chromium in groundwater have recently become a concern to regulators at the Tucson International Airport Area Superfund site. In 2016, the U.S. Geological Survey sampled 46 wells in the area to characterize the nature and extent of chromium in groundwater, to understand what proportion of total chromium is in the hexavalent state, and to determine if substantial differences are present between filtered and unfiltered chromium concentrations. Results indicate detectable chromium concentrations in all wells, over 75 % of total chromium is in the hexavalent state in a majority of wells, and filtered and unfiltered results differ substantially in only a few high-turbidity total chromium samples.

  8. Investigation of Total and Hexavalent Chromium in Filtered and Unfiltered Groundwater Samples at the Tucson International Airport Superfund Site.

    PubMed

    Tillman, Fred D; McCleskey, R Blaine; Hermosillo, Edyth

    2016-10-01

    Potential health effects from hexavalent chromium in groundwater have recently become a concern to regulators at the Tucson International Airport Area Superfund site. In 2016, the U.S. Geological Survey sampled 46 wells in the area to characterize the nature and extent of chromium in groundwater, to understand what proportion of total chromium is in the hexavalent state, and to determine if substantial differences are present between filtered and unfiltered chromium concentrations. Results indicate detectable chromium concentrations in all wells, over 75 % of total chromium is in the hexavalent state in a majority of wells, and filtered and unfiltered results differ substantially in only a few high-turbidity total chromium samples.

  9. Determination of total chromium in tanned leather samples used in car industry.

    PubMed

    Zeiner, Michaela; Rezić, Iva; Ujević, Darko; Steffan, Ilse

    2011-03-01

    Despite the high competition of synthetic fibers leather is nowadays still widely used for many applications. In order to ensure a sufficient stability of the skin matrix against many factors, such as microbial degradation, heat and sweat, a tanning process is indispensable. Using chromium (III) for this purpose offers a multitude of advantages, thus this way of tanning is widely applied. During the use of chromium tanned leather as clothing material as well as for decoration/covering purposes, chromium is extracted from the leather and may then cause nocuous effects to human skin, e.g. allergic reactions. Thus the knowledge of the total chromium content of leather samples expected to come into prolonged touch with human skin is very important. In car industry leather is used as cover for seats, steering wheel and gearshift lever The chromium contents often chromium tanned leather samples used in car industry were determined. First all samples were dried at 65 degrees C overnight and then cut in small pieces using a ceramic knife, weighed and analyzed by inductively coupled plasma--optical emission spectrometry (ICP-OES) after acidic microwave assisted digestion. The total chromium amounts found were in the range from 19 mg/g up to 32 mg/g. The extraction yield of chromium from leather samples in sweat is approximately 2-7%. Thus especially during long journeys in summer chromium can be extracted in amounts which may cause nocuous effects for example on the palm of the hands or on the back.

  10. Microbial exudate promoted dissolution and transformation of chromium containing minerals

    NASA Astrophysics Data System (ADS)

    Saad, E. M.; Sun, J.; Tang, Y.

    2015-12-01

    Because of its utility in many industrial processes, chromium has become the second most common metal contaminant in the United States. The two most common oxidation states of chromium in nature are Cr(III), which is highly immobile, and Cr(VI), which is highly mobile and toxic. In both natural and engineered environments, the most common remediation of Cr(VI) is through reduction, which results in chromium sequestration in the low solubility mixed Cr(III)-Fe(III) (oxy)hydroxide phases. Consequently, the stability of these minerals must be examined to assess the fate of chromium in the subsurface. We examined the dissolution of mixed Cr(III)-Fe(III) (oxy)hydroxides in the presence of common microbial exudates, including the siderophore desferrioxamine B (DFOB; a common organic ligand secreted by most microbes with high affinity for ferric iron and other trivalent metal ions) and oxalate (a common organic acid produced by microbes). The solids exhibited incongruent dissolution with preferential leaching of Fe from the solid phase. Over time, this leads to a more Cr rich mineral, which is known to be more soluble than the corresponding mixed mineral phase. We are currently investigating the structure of the reacted mineral phases and soluble Cr(III) species, as well as the potential oxidation and remobilization of the soluble Cr species. Results from this study will provide insights regarding the long term transport and fate of chromium in the natural environment in the presence of microbial activities.

  11. A Predictive Framework for Thermomechanical Fatigue Life of High Silicon Molybdenum Ductile Cast Iron Based on Considerations of Strain Energy Dissipation

    NASA Astrophysics Data System (ADS)

    Avery, Katherine R.

    Isothermal low cycle fatigue (LCF) and anisothermal thermomechanical fatigue (TMF) tests were conducted on a high silicon molybdenum (HiSiMo) cast iron for temperatures up to 1073K. LCF and out-of-phase (OP) TMF lives were significantly reduced when the temperature was near 673K due to an embrittlement phenomenon which decreases the ductility of HiSiMo at this temperature. In this case, intergranular fracture was predominant, and magnesium was observed at the fracture surface. When the thermal cycle did not include 673K, the failure mode was predominantly transgranular, and magnesium was not present on the fracture surface. The in-phase (IP) TMF lives were unaffected when the thermal cycle included 673K, and the predominant failure mode was found to be transgranular fracture, regardless of the temperature. No magnesium was present on the IP TMF fracture surfaces. Thus, the embrittlement phenomenon was found to contribute to fatigue damage only when the temperature was near 673K and a tensile stress was present. To account for the temperature- and stress-dependence of the embrittlement phenomenon on the TMF life of HiSiMo cast iron, an original model based on the cyclic inelastic energy dissipation is proposed which accounts for temperature-dependent differences in the rate of fatigue damage accumulation in tension and compression. The proposed model has few empirical parameters. Despite the simplicity of the model, the predicted fatigue life shows good agreement with more than 130 uniaxial low cycle and thermomechanical fatigue tests, cyclic creep tests, and tests conducted at slow strain rates and with hold times. The proposed model was implemented in a multiaxial formulation and applied to the fatigue life prediction of an exhaust manifold subjected to severe thermal cycles. The simulation results show good agreement with the failure locations and number of cycles to failure observed in a component-level experiment.

  12. Laser surface texturing of cast iron steel: dramatic edge burr reduction and high speed process optimisation for industrial production using DPSS picosecond lasers

    NASA Astrophysics Data System (ADS)

    Bruneel, David; Kearsley, Andrew; Karnakis, Dimitris

    2015-07-01

    In this work we present picosecond DPSS laser surface texturing optimisation of automotive grade cast iron steel. This application attracts great interest, particularly in the automotive industry, to reduce friction between moving piston parts in car engines, in order to decrease fuel consumption. This is accomplished by partially covering with swallow microgrooves the inner surface of a piston liner and is currently a production process adopting much longer pulse (microsecond) DPSS lasers. Lubricated interface conditions of moving parts require from the laser process to produce a very strictly controlled surface topography around the laser formed grooves, whose edge burr height must be lower than 100 nm. To achieve such a strict tolerance, laser machining of cast iron steel was investigated using an infrared DPSS picosecond laser (10ps duration) with an output power of 16W and a repetition rate of 200 kHz. The ultrashort laser is believed to provide a much better thermal management of the etching process. All studies presented here were performed on flat samples in ambient air but the process is transferrable to cylindrical geometry engine liners. We will show that reducing significantly the edge burr below an acceptable limit for lubricated engine production is possible using such lasers and remarkably the process window lies at very high irradiated fluences much higher that the single pulse ablation threshold. This detailed experimental work highlights the close relationship between the optimised laser irradiation conditions as well as the process strategy with the final size of the undesirable edge burrs. The optimised process conditions are compatible with an industrial production process and show the potential for removing extra post)processing steps (honing, etc) of cylinder liners on the manufacturing line saving time and cost.

  13. Expendable Pattern Casting Technology

    NASA Astrophysics Data System (ADS)

    1990-07-01

    The expendable pattern casting (EPC) process is a potential casting process breakthrough which could dramatically improve the competitiveness of the U.S. foundry industry. Cooperatively supported by U.S. Industry and the Department of Energy and managed by the American Foundrymen's Society, a project was started in May 1989 to develop and optimize expendable pattern casting technology. Four major tasks were conducted in the first phase of the project. Those tasks involved: (1) reviewing published literature to determine the major problems in the EPC process; (2) evaluating factors influencing sand flow and compaction; (3) evaluating and comparing casting precision obtained in the EPC process with that obtained in other processes; and (4) identifying critical parameters that control dimensional precision and defect formation in EP castings.

  14. Urinary chromium excretion, diurnal changes, and relationship to creatinine excretion in healthy and sick individuals of different ages.

    PubMed

    Gürson, C T; Saner, G

    1978-07-01

    Since urine is the main excretory pathway for chromium, this study was conducted to compare in normal individuals the daily urinary chromium excretion with a 4 hr sample, to investigate diurnal fluctuations of urinary chromium and age-dependent relationship between urinary chromium and creatinine excretion. The results can be summarized as 1) there was no significant difference between the observed 24 hr chromium excretion and 24 hr excretion calculated from the one 4 hr samples, 2) a diurnal variation was observed when urinary excretion was expressed as chromium per minute, but no time-related variation could be established when chromium/creatinine (Cr/Cre) ratios in samples from three different periods of the same day were compared, although a significant positive correlation existed between urinary chromium and creatinine concentration, 3) the Cr/Cre ratio was found to be age-dependent, 4) in malnourished children the Cr/Cre ratio was very high and significantly different from that of normal infants, 5) This ratio for the eight diabetics was found to be significantly higher when compared with normal adults. On the basis of these results, it is suggested that morning 4 hr urinary chromium reflects the daily chromium excretion and that the Cr/Cre ratio of single urine samples obtained during this period is a reliable criterion in the evaluation of chromium nutrition of individuals in different conditions, provided that the influence of age is taken into consideration.

  15. Chromium-Makes stainless steel stainless

    USGS Publications Warehouse

    Kropschot, S.J.; Doebrich, Jeff

    2010-01-01

    Chromium, a steely-gray, lustrous, hard metal that takes a high polish and has a high melting point, is a silvery white, hard, and bright metal plating on steel and other material. Commonly known as chrome, it is one of the most important and indispensable industrial metals because of its hardness and resistance to corrosion. But it is used for more than the production of stainless steel and nonferrous alloys; it is also used to create pigments and chemicals used to process leather.

  16. Diffusion of Chromium in Alpha Cobalt-Chromium Solid Solutions

    NASA Technical Reports Server (NTRS)

    Weeton, John W

    1951-01-01

    Diffusion of chromium in cobalt-chromium solid solutions was investigated in the range 0 to 40 atomic percent at temperatures of 1360 degrees, 1300 degrees, 1150 degrees, and 10000 degrees c. The diffusion coefficients were found to be relatively constant within the composition range covered by each specimen. The activation heat of diffusion was determined to be 63,000 calories per mole. This value agrees closely with the value of 63,400 calories per mole calculated by means of the Dushman-Langmuir equation.

  17. Toxic effects of chromium and its compounds.

    PubMed

    Baruthio, F

    1992-01-01

    Chromium was discovered in 1797 by Vauquelin. Numerous industrial applications raised chromium to a very important economic element. At the same time, with the development of its uses, the adverse effects of chromium compounds in human health were being defined. Trivalent chromium is an essential trace element in humans and in animals. Chromium as pure metal has no adverse effect. Little toxic effect is attributed to trivalent chromium when present in very large quantities. Both acute and chronic toxicity of chromium are mainly caused by hexavalent compounds. The most important toxic effects, after contact, inhalation, or ingestion of hexavalent chromium compounds are the following: dermatitis, allergic and eczematous skin reactions, skin and mucous membrane ulcerations, perforation of the nasal septum, allergic asthmatic reactions, bronchial carcinomas, gastro-enteritis, hepatocellular deficiency, and renal oligo anuric deficiency. Prevention of occupational risks, biological monitoring of workers, and treatment of poisoning are also reported.

  18. Influence of Cr and W alloying on the fiber-matrix interfacial shear strength in cast and directionally solidified sapphire NiAl composites

    NASA Technical Reports Server (NTRS)

    Asthana, R.; Tiwari, R.; Tewari, S. N.

    1995-01-01

    Sapphire-reinforced NiAl matrix composites with chromium or tungsten as alloying additions were synthesized using casting and zone directional solidification (DS) techniques and characterized by a fiber pushout test as well as by microhardness measurements. The sapphire-NiAl(Cr) specimens exhibited an interlayer of Cr rich eutectic at the fiber-matrix interface and a higher interfacial shear strength compared to unalloyed sapphire-NiAl specimens processed under identical conditions. In contrast, the sapphire-NiAl(W) specimens did not show interfacial excess of tungsten rich phases, although the interfacial shear strength was high and comparable to that of sapphire-NiAl(Cr). The postdebond sliding stress was higher in sapphire-NiAl(Cr) than in sapphire-NiAl(W) due to interface enrichment with chromium particles. The matrix microhardness progressively decreased with increasing distance from the interface in both DS NiAl and NiAl(Cr) specimens. The study highlights the potential of casting and DS techniques to improve the toughness and strength of NiAl by designing dual-phase microstructures in NiAl alloys reinforced with sapphire fibers.

  19. Low-chromium reduced-activation ferritic steels for fusion

    SciTech Connect

    Klueh, R.L.; Alexander, D.J.; Kenik, E.A.

    1996-04-01

    Development of reduced-activation ferritic steels has concentrated on high-chromium (8-10 wt% Cr) steels. However, there are advantages for a low-chromium steel, and initial ORNL studies on reduced-activation steels were on compositions with 2.25 to 12% Cr. Those studies showed an Fe-2.25Cr-2W-0.25V-0.1C (2 1/4Cr-2WV) steel to have the highest strenglth of the steels studied. Although this steel had the best strength, Charpy impact properties were inferior to those of an Fe-9Cr-2W-0.25V-0.07Ta-0.1C (9Cr-2WVTa) and an Fe-2.25Cr-2W-0.1C (2 1/4Cr-2W) steel. Therefore, further development of the low-chromium Cr-W steels was required. These results indicate that it is possible to develop low-chromium reduced-activation ferritic steels that have tensile and impact properties as good or better than those of high-chromium (7-9% Cr) steels. Further improvement of properties should be possible by optimizing the composition.

  20. Precipitating Chromium Impurities in Silicon Wafers

    NASA Technical Reports Server (NTRS)

    Salama, A. M.

    1982-01-01

    Two new treatments for silicon wafers improve solar-cell conversion efficiency by precipitating electrically-active chromium impurities. One method is simple heat treatment. Other involves laser-induced damage followed by similar heat treatment. Chromium is one impurity of concern in metallurgical-grade silicon for solar cells. In new treatment, chromium active centers are made electrically inactive by precipitating chromium from solid solution, enabling use of lower grade, lower cost silicon in cell manufacture.

  1. Subcritical Measurements Multiple HEU Metal Castings

    SciTech Connect

    Mihalczo, John T; Archer, Daniel E; Wright, Michael C

    2008-01-01

    Experiments with the standard annular highly enriched uranium (HEU) metal castings at Y-12 were performed in which up to 5 castings ({approx}90kg) were assembled in a tightly packed array with minimal spacing between castings. The fission chain multiplication process was initiated by a time tagged {sup 253}Cf spontaneously fissioning neutron source or time and directionally tagged neutrons from a small portable DT neutron generator and the prompt neutron time behavior measured with plastic scintillation detectors sensitive the fast neutron (>1 MeV) and gamma ray without distinction. These experiments were performed to provide data to benchmark methods for the calculation of the prompt neutron time behavior. Previous measurements with a single casting have been reported. This paper presents the experimental results for multiple castings. The prompt time decay was obtained by time coincidence correlation measurements between the detectors and the time tagged neutron source emission (equivalent to randomly pulsed neutron measurements) and between pairs of plastic scintillation detectors (equivalent to a 2-detector Rossi-alpha measurement). These standard HEU storage castings at the Y-12 plant had 5.000-in-OD, 3.500-in-ID, masses between 17,636 and 17,996 g, impurity content of 992 ppm, density of 18.75 g/cm{sup 3} and average enrichment of 93.16 wt % {sup 235}U. The castings were in tight fitting 025-in.-thick, 8.0-in-high stainless steel (SS-304) cylindrical cans for contamination control which were 8.0 in high. One can had an inside diameter of 3.0 in so that the Cf source could be located on the axes of this casting. Four 1 x 1 x 6 in plastic scintillators with the long dimension perpendicular to axes of the castings and adjacent to the outer surface of the casting cans were used. The detectors were enclosed in 1/4.-in.-thick lead shields on four 1 x 6 surfaces and on the 1 x 1 surface. The small surface of the lead shield was adjacent to the steel table. The

  2. Fatigue Properties of Cast Magnesium Wheels

    NASA Astrophysics Data System (ADS)

    Li, Zhenming; Luo, Alan A.; Wang, Qigui; Peng, Liming; Zhang, Peng

    2016-08-01

    This paper investigates the fatigue properties and deformation behavior of a newly developed Mg-2.96Nd-0.21Zn-0.39Zr magnesium alloy wheel in both as-cast and T6 conditions. Compared with the as-cast alloy, the T6-treated alloy shows a significant increase in fatigue strength and cyclic stress amplitude. This is believed to be attributed to the change of defect type from porosity to oxides and the increased matrix strength in the T6 (peak-aged) condition. For the as-cast alloy wheel, fatigue failure mainly originated from the cast defects including porosity, oxide film, and inclusion at or near the sample surface. In the T6-treated alloy, however, oxides and inclusions or slip bands initiate the fatigue cracks. Solution treatment appears to reduce or eliminate the shrinkage porosity because of grain growth and dissolution of as-cast eutectic phases in the grain boundaries. The cyclic stress amplitude of the as-cast alloy increases with increasing the number of cycles, while the T6-treated alloy shows cyclic softening after the stress reaches a maximum value. The Coffin-Manson law and Basquin equation can be used to evaluate the life of low cycle fatigue. The developed long crack model and multi-scale fatigue (MSF) models can be used to predict high-cycle fatigue life of the Mg-2.96Nd-0.21Zn-0.39Zr alloys with or without casting defects.

  3. Effectiveness of Haemodiafiltration with Heat Sterilized High-Flux Polyphenylene HF Dialyzer in Reducing Free Light Chains in Patients with Myeloma Cast Nephropathy

    PubMed Central

    2015-01-01

    Introduction In cases of myeloma cast nephropathy in need of haemodialysis (HD), reduction of free light chains using HD with High-Cut-Off filters (HCO-HD), in combination with chemotherapy, may be associated with better renal recovery. The aim of the present study is to evaluate the effectiveness of haemodiafiltration (HDF) in reducing free light chain levels using a less expensive heat sterilized high-flux polyphenylene HF dialyzer (HF-HDF). Methods In a single-centre prospective cohort study, 327 dialysis sessions were performed using a 2.2 m2 heat sterilized high-flux polyphenylene HF dialyzer (Phylther HF22SD), a small (1.1m2) or large (2.1 m2) high-cut-off (HCO) dialyzer (HCOS and HCOL) in a cohort of 16 patients presenting with dialysis-dependent acute cast nephropathy and elevated free light chains (10 kappa, 6 lambda). The outcomes of the study were the mean reduction ratio (RR) of kappa and lambda, the proportion of treatments with an RR of at least 0.65, albumin loss and the description of patient outcomes. Statistical analysis was performed using linear and logistic regression through generalized estimating equation analysis so as to take into account repeated observation within subjects and adjust for session duration. Results There were no significant differences in the estimated marginal mean of kappa RR, which were respectively 0.67, 0.69 and 0.70 with HCOL-HD, HCOS-HDF and HF-HDF (P = 0.950). The estimated marginal mean of the proportions of treatments with a kappa RR ≥0.65 were 68%, 63% and 71% with HCOL-HD, HCOS-HDF and HF-HDF, respectively (P = 0.913). The estimated marginal mean of lambda RR were higher with HCOL-HDF (0.78), compared to HCOL-HD and HF-HDF (0.62, and 0.61 respectively). The estimated marginal mean proportion of treatments with a lambda RR ≥0.65 were higher with HCOL-HDF (81%), compared to 57% in HF-HDF (P = 0.042). The median albumin loss were 7, 21 and 63 g/session with HF-HDF, HCOL-HD and HCOL-HDF respectively (P = 0

  4. A review of chromium, molybdenum, and tungsten alloys

    NASA Technical Reports Server (NTRS)

    Klopp, W. D.

    1975-01-01

    The mechanical properties of chromium, molybdenum, and tungsten alloys are reviewed with particular emphasis on high-temperature strength and low-temperature ductility. Precipitate strengthening is highly effective at 0.4 to 0.8 times the melting temperature in these metals, with HfC being most effective in tungsten and molybdenum, and Ta(B,C) most effective in chromium. Low-temperature ductility can be improved by alloying to promote rhenium ductilizing or solution softening. The low-temperature mechanical properties of these alloys appear related to electronic interactions rather than to the usual metallurgical considerations.

  5. Turkey liver - a chromium enriched food source

    SciTech Connect

    Polansky, M.M.; Bryden, N.A.; Richards, M.; Anderson, R.A.

    1986-03-01

    There are presently no known foods for humans that are particularly good sources of chromium. As a means of obtaining Cr enriched foods, turkeys were fed diets containing various levels of supplemental chromium. Four groups of 6-month old turkey hens were fed either the basal diet for laying hens or this diet supplemented with 25, 100 or 200 ..mu..g of chromium as chromium chloride per g of diet. Liver Cr concentration of the turkeys sacrificed after 1 week increased from 7 ng/g (wet wt) while consuming the basal diet to 15, 48 and 68 ng/g, respectively, while consuming the diets with supplemental chromium. Comparable values for the turkeys sacrificed after 5 weeks were 2, 43, 170 and 325 ng/g. Similar trends but higher chromium values were observed for kidney samples. The chromium contents of the dark and white meat and eggs were not altered significantly. Chromium concentrations of the pancreas, gizzard and heart increased marginally; final chromium concentrations were less than 23 ng/g even after 5 weeks on the highest level of supplemental chromium. Chromium content of spleen and lungs was approximately 2-fold higher than that of the pancreas, gizzard or heart. Therefore, turkey liver is a food source suitable for Cr enrichment while the eggs, dark and white meat and other edible parts do not appear to be enriched following chromium supplementation.

  6. Spectroscopic characteristics of chromium-doped mullite glass-ceramics

    SciTech Connect

    Wojtowicz, A.J.; Meng, W.; Lempicki, A.; Beall, G.H.; Hall, D.W.

    1988-06-01

    The chromium (3+) ion has been widely used as an optical activator in solid-state, tunable laser materials. High octahedral field-stabilization energy and resistance against both oxidation and reduction minimize the dependence of chromium (3+) on the solid-state host matrix. However, the high sensitivity of electronic structure on crystal field strength makes the appropriate choice of host the condition for success. Characteristics of chromium-doped mullite ceramics are discussed with reference to possible laser applications. Dominant features are attributed to large and inherent spectroscopic inhomogeneity of mullite. The spectroscopic data are analyzed using a generalized McCumber theory. The peak-stimulated emission cross section is 0.54 x 10 to the -20 sq cm. This together with preliminary single-pass measurements, indicate that gain for mullite is about 2.6 times smaller than gain for alexandrite.

  7. Method of improving fatigue life of cast nickel based superalloys and composition

    DOEpatents

    Denzine, Allen F.; Kolakowski, Thomas A.; Wallace, John F.

    1978-03-14

    The invention consists of a method of producing a fine equiaxed grain structure (ASTM 2-4) in cast nickel-base superalloys which increases low cycle fatigue lives without detrimental effects on stress rupture properties to temperatures as high as 1800.degree. F. These superalloys are variations of the basic nickel-chromium matrix, hardened by gamma prime [Ni.sub.3 (Al, Ti)] but with optional additions of cobalt, tungsten, molybdenum, vanadium, columbium, tantalum, boron, zirconium, carbon and hafnium. The invention grain refines these alloys to ASTM 2 to 4 increasing low cycle fatigue life by a factor of 2 to 5 (i.e. life of 700 hours would be increased to 1400 to 3500 hours for a given stress) as a result of the addition of 0.01% to 0.2% of a member of the group consisting of boron, zirconium and mixtures thereof to aid heterogeneous nucleation. The alloy is vacuum melted and heated to 250.degree.-400.degree. F. above the melting temperature, cooled to partial solidification, thus resulting in said heterogeneous nucleation and fine grains, then reheated and cast at about 50.degree.-100.degree. F. of superheat. Additions of 0.1% boron and 0.1% zirconium (optional) are the preferred nucleating agents.

  8. INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE CASTING A 48' ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE CASTING A 48' PIPE OPERATOR SPRAYING A POWDER TO HELP SOLIDIFY THE PIPE BEING CENTRIFUGALLY CAST. - United States Pipe & Foundry Company Plant, Pipe Casting & Testing Area, 2023 St. Louis Avenue at I-20/59, Bessemer, Jefferson County, AL

  9. Metallic Fuel Casting Development and Parameter Optimization Simulations

    SciTech Connect

    R.S. Fielding; J. Crapps; C. Unal; J.R. Kennedy

    2013-03-01

    One of the advantages of metallic fuel is the abilility to cast the fuel slugs to near net shape with little additional processing. However, the high aspect ratio of the fuel is not ideal for casting. EBR-II fuel was cast using counter gravity injection casting (CGIC) but, concerns have been raised concerning the feasibility of this process for americium bearing alloys. The Fuel Cycle Research and Development program has begun developing gravity casting techniques suitable for fuel production. Compared to CGIC gravity casting does not require a large heel that then is recycled, does not require application of a vacuum during melting, and is conducive to re-usable molds. Development has included fabrication of two separate benchscale, approximately 300 grams, systems. To shorten development time computer simulations have been used to ensure mold and crucible designs are feasible and to identify which fluid properties most affect casting behavior and therefore require more characterization.

  10. Symptomatic stent cast.

    PubMed

    Keohane, John; Moore, Michael; O'Mahony, Seamus; Crosbie, Orla

    2008-02-01

    Biliary stent occlusion is a major complication of endoscopic stent insertion and results in repeat procedures. Various theories as to the etiology have been proposed, the most frequently studied is the attachment of gram negative bacteria within the stent. Several studies have shown prolongation of stent patency with antibiotic prophylaxis. We report the case of stent occlusion from a cast of a previously inserted straight biliary stent; a "stent cast" in an 86-year-old woman with obstructive jaundice. This was retrieved with the lithotrypter and she made an uneventful recovery. This is the first reported case of a biliary stent cast.

  11. CASTING METHOD AND APPARATUS

    DOEpatents

    Gray, C.F.; Thompson, R.H.

    1958-10-01

    An improved apparatus for the melting and casting of uranium is described. A vacuum chamber is positioned over the casting mold and connected thereto, and a rod to pierce the oxide skin of the molten uranium is fitted into the bottom of the melting chamber. The entire apparatus is surrounded by a jacket, and operations are conducted under a vacuum. The improvement in this apparatus lies in the fact that the top of the melting chamber is fitted with a plunger which allows squeezing of the oxide skin to force out any molten uranium remaining after the skin has been broken and the molten charge has been cast.

  12. CENTRIFUGAL CASTING MACHINE

    DOEpatents

    Shuck, A.B.

    1958-04-01

    A device is described that is specifically designed to cast uraniumn fuel rods in a vacuunn, in order to obtain flawless, nonoxidized castings which subsequently require a maximum of machining or wastage of the expensive processed material. A chamber surrounded with heating elements is connected to the molds, and the entire apparatus is housed in an airtight container. A charge of uranium is placed in the chamber, heated, then is allowed to flow into the molds While being rotated. Water circulating through passages in the molds chills the casting to form a fine grained fuel rod in nearly finished form.

  13. Combination Of Investment And Centrifugal Casting

    NASA Technical Reports Server (NTRS)

    Creeger, Gordon A.

    1994-01-01

    Modifications, including incorporation of centrifugal casting, made in investment-casting process reducing scrap rate. Used to make first- and second-stage high-pressure-fuel-turbopump nozzles, containing vanes with thin trailing edges and other thin sections. Investment mold spun for short time while being filled, and stopped before solidification occurs. Centrifugal force drives molten metal into thin trailing edges, ensuring they are filled. With improved filling, preheat and pour temperatures reduced and solidification hastened so less hot tearing.

  14. Anthropogenic Chromium Emissions in China from 1990 to 2009

    PubMed Central

    Cheng, Hongguang; Zhou, Tan; Li, Qian; Lu, Lu; Lin, Chunye

    2014-01-01

    An inventory of chromium emission into the atmosphere and water from anthropogenic activities in China was compiled for 1990 through to 2009. We estimate that the total emission of chromium to the atmosphere is about 1.92×105t. Coal and oil combustion were the two leading sources of chromium emission to the atmosphere in China, while the contribution of them showed opposite annual growth trend. In total, nearly 1.34×104t of chromium was discharged to water, mainly from six industrial categories in 20 years. Among them, the metal fabrication industry and the leather tanning sector were the dominant sources of chromium emissions, accounting for approximately 68.0% and 20.0% of the total emissions and representing increases of15.6% and 10.3% annually, respectively. The spatial trends of Cr emissions show significant variation based on emissions from 2005 to 2009. The emission to the atmosphere was heaviest in Hebei, Shandong, Guangdong, Zhejiang and Shanxi, whose annual emissions reached more than 1000t for the high level of coal and oil consumption. In terms of emission to water, the largest contributors were Guangdong, Jiangsu, Shandong and Zhejiang, where most of the leather production and metal manufacturing occur and these four regions accounted for nearly 47.4% of the total emission to water. PMID:24505309

  15. [Occupational exposure to hexavalent chromium during aircraft painting].

    PubMed

    Gherardi, M; Gatto, M P; Gordiani, A; Paci, E; Proietto, A

    2007-01-01

    Hygienists are interested in hexavalent chromium due to its genotoxic and carcinogenic effect on humans. The use of products containing hexavalent chromium is decreasing in many industrial fields because of the substitution with less-toxic compounds. In the aeronautical industry, however, the chromate are added to primer paint as a corrosion inhibitor of aircrafts surfaces: so hexavalent chromium compounds are available in many primers with a composition ranging from 10% to 13%. The application of these primers by using electrostatic guns potentially exposes painting and coating workers at high concentrations of aerosols containing Cr(VI). The aim of the present study is the evaluation of professional exposure to hexavalent chromium during aircraft painting, by adopting both environmental personal sampling and biological monitoring. To valuate workers exposure levels the personal measurements results have been compared with the exposure limit values (TLV-TWA) and the urinary chromium contents with the biological exposure indices (IBE). Moreover the strategy of coupling environmental sampling with biological monitoring seems to be a useful instrument to measure the validity of the individual protection devices.

  16. Bioaccumulation and biosorption of chromium by Aspergillus niger MTCC 2594.

    PubMed

    Sandana Mala, John Geraldine; Unni Nair, Balachandran; Puvanakrishnan, Rengarajulu

    2006-06-01

    Chromium toxicity is of prime concern due to chrome tanning processes in the leather sector. Chrome tanning results in the discharge of toxic levels of chromium causing pollution hazards. Chromium levels of Cr(III) and Cr(VI) were high above permissible limits in chrome samples after chrome tanning. The potential of Aspergillus niger MTCC 2594 to accumulate chromium as well as its biosorption capacity is investigated in this study. Bioaccumulation of Cr(III) and Cr(VI) in the spent chrome liquor has resulted in a 75-78% reduction of the initial Cr content in 24-36 h. A. niger biomass is found to be very effective in the biosorption of Cr(III) and Cr(VI) in spent chrome liquor. Maximum adsorption of 83% for biosorption of Cr(III) at 48 h and 79% of Cr(VI) at 36 h in spent chrome liquor is observed. The biosorption characteristics fit well with Langmuir and Freundlich isotherms and the adsorption parameters are evaluated. The biosorption of Cr also follows Lagergren kinetics. A. niger biomass is effectively used for the biosorption of chromium with 79-83% Cr removal in 36-48 h.

  17. Anthropogenic chromium emissions in china from 1990 to 2009.

    PubMed

    Cheng, Hongguang; Zhou, Tan; Li, Qian; Lu, Lu; Lin, Chunye

    2014-01-01

    An inventory of chromium emission into the atmosphere and water from anthropogenic activities in China was compiled for 1990 through to 2009. We estimate that the total emission of chromium to the atmosphere is about 1.92×10⁵ t. Coal and oil combustion were the two leading sources of chromium emission to the atmosphere in China, while the contribution of them showed opposite annual growth trend. In total, nearly 1.34×10⁴ t of chromium was discharged to water, mainly from six industrial categories in 20 years. Among them, the metal fabrication industry and the leather tanning sector were the dominant sources of chromium emissions, accounting for approximately 68.0% and 20.0% of the total emissions and representing increases of 15.6% and 10.3% annually, respectively. The spatial trends of Cr emissions show significant variation based on emissions from 2005 to 2009. The emission to the atmosphere was heaviest in Hebei, Shandong, Guangdong, Zhejiang and Shanxi, whose annual emissions reached more than 1000t for the high level of coal and oil consumption. In terms of emission to water, the largest contributors were Guangdong, Jiangsu, Shandong and Zhejiang, where most of the leather production and metal manufacturing occur and these four regions accounted for nearly 47.4% of the total emission to water. PMID:24505309

  18. Anthropogenic chromium emissions in china from 1990 to 2009.

    PubMed

    Cheng, Hongguang; Zhou, Tan; Li, Qian; Lu, Lu; Lin, Chunye

    2014-01-01

    An inventory of chromium emission into the atmosphere and water from anthropogenic activities in China was compiled for 1990 through to 2009. We estimate that the total emission of chromium to the atmosphere is about 1.92×10⁵ t. Coal and oil combustion were the two leading sources of chromium emission to the atmosphere in China, while the contribution of them showed opposite annual growth trend. In total, nearly 1.34×10⁴ t of chromium was discharged to water, mainly from six industrial categories in 20 years. Among them, the metal fabrication industry and the leather tanning sector were the dominant sources of chromium emissions, accounting for approximately 68.0% and 20.0% of the total emissions and representing increases of 15.6% and 10.3% annually, respectively. The spatial trends of Cr emissions show significant variation based on emissions from 2005 to 2009. The emission to the atmosphere was heaviest in Hebei, Shandong, Guangdong, Zhejiang and Shanxi, whose annual emissions reached more than 1000t for the high level of coal and oil consumption. In terms of emission to water, the largest contributors were Guangdong, Jiangsu, Shandong and Zhejiang, where most of the leather production and metal manufacturing occur and these four regions accounted for nearly 47.4% of the total emission to water.

  19. Nickel and chromium isotopes in Allende inclusions

    NASA Technical Reports Server (NTRS)

    Birck, J. L.; Lugmair, G. W.

    1988-01-01

    High-precision nickel and chromium isotopic measurements were carried out on nine Allende inclusions. It is found that Ni-62, Ni-64, excesses are present in at least three of the samples. The results suggest that the most likely mechanism for the anomalies is a neutron-rich statistical equilibrium process. An indication of elevated Ni-60 is found in almost every inclusion measured. This effect is thought to be related to the decay of now extinct Fe-60. An upper limit of 1.6 X 10 to the -6th is calculated for the Fe-60/Fe-56 ratio at the time these Allende inclusions crystallized.

  20. Development of Alkaline Oxidative Dissolution Methods for Chromium (III) Compounds Present in Hanford Site Tank Sludges

    SciTech Connect

    NN Krot; VP Shilov; AM Fedoseev; NA Budantseva; MV Nikonov; AB Yusov; AYu Garnov; IA Charushnikova; VP Perminov; LN Astafurova; TS Lapitskaya; VI Makarenkov

    1999-07-02

    The high-level radioactive waste sludge in the underground storage tanks at the Hanford Site contains various chromium(III)solid phases. Dissolution and removal of chromium from tank waste sludges is desirable prior to high-level waste vitrification because increased volume is required to incorporate the residual chromium. Unfortunately, dissolution of chromium from the sludge to form Cr(OH){sub 4}{sup {minus}} through treatment with heated NaOH solution (also used to dissolve aluminum phases and metathesize phosphates to sodium salts) generally has been unsuccessful in tests with both simulated and genuine Hanford waste sludges. Oxidative dissolution of the Cr(III) compounds to form soluble chromate has been proposed as an alternative chromium solid phase dissolution method and results of limited prior testing have been reported.

  1. Iron-rich Oklahoma clays as a natural source of chromium in monitoring wells.

    PubMed

    Scott, Dane; Apblett, Allen; Materer, Nicholas F

    2011-12-01

    Water samples, drawn from groundwater monitoring wells located southeast of Oklahoma City, OK, were found to contain elevated concentrations of total chromium with an apparent source localized to the area surrounding each well. Since these monitoring wells are located in areas with no historic chromium usage, industrial sources of chromium were ruled out. Water testing was performed on twelve monitoring wells in the area that historically had elevated total chromium concentrations ranging from 10-4900 micrograms per litre. Filtered water samples were found to be free of chromium contamination, indicating that the source of the chromium is the suspended solids. Analysis of these solids by acid digestion and a sequential extraction technique revealed that the chromium was primarily associated with iron-containing solids. X-ray diffraction identified goethite, an iron oxide hydroxide, as the dominant iron-containing phase in the suspended solids. The mineralogy in this region is dominated by interbedded red-bed sandstone and mudstone whose mineral content includes mixed-layer illite-smectite, hematite, goethite, gypsum and dolomite. Elemental analysis of soil samples collected as a function of depth in the locale of the monitoring wells indicated that the iron rich clays contain a natural source of chromium. The elevated levels of total chromium are most likely due to the dissolution of silica and alumina from the chromium containing iron clays in the basic well water, resulting in the release of fine suspended solids that naturally have high chromium concentrations. These results should be applicable to other areas containing iron-rich clays.

  2. High-dose chromium(III) supplementation has no effects on body mass and composition while altering plasma hormone and triglycerides concentrations.

    PubMed

    Bennett, Randall; Adams, Bobbi; French, Amanda; Neggers, Yasmin; Vincent, John B

    2006-10-01

    Chromium is generally believed to be an essential element and is often claimed to have value as a weight loss or muscle building agent. Recent studies in humans and rats have failed to demonstrate effects on body composition, although recent studies with pharmacological doses of the cation [Cr(III)3O(O2CCH2CH3)6(H2O)3]+ (or Cr3) (< or =1 mg Cr/kg body mass) in rats have noted a trend toward body mass loss and fat mass loss. Thus, the effects of large gavage doses of Cr3 (1-10 mg Cr/kg) on body mass, organ mass, food intake, and blood plasma variables (insulin, glucose, leptin, cholesterol, and triglycerides) were examined over a 10-wk period using male Sprague-Dawley rats. No effects on body composition were noted, although Cr3 administration lowered (p < 0.05) plasma insulin, leptin, and triglycerides concentrations. As Cr3 is absorbed greater than 10-fold better than commercially available nutritional supplements, the lack of an effect of the Cr(III) compound at these levels of administration clearly indicates that Cr(III) supplements do not have an effect on body composition at any reasonable dosage.

  3. High-dose chromium(III) supplementation has no effects on body mass and composition while altering plasma hormone and triglycerides concentrations.

    PubMed

    Bennett, Randall; Adams, Bobbi; French, Amanda; Neggers, Yasmin; Vincent, John B

    2006-10-01

    Chromium is generally believed to be an essential element and is often claimed to have value as a weight loss or muscle building agent. Recent studies in humans and rats have failed to demonstrate effects on body composition, although recent studies with pharmacological doses of the cation [Cr(III)3O(O2CCH2CH3)6(H2O)3]+ (or Cr3) (< or =1 mg Cr/kg body mass) in rats have noted a trend toward body mass loss and fat mass loss. Thus, the effects of large gavage doses of Cr3 (1-10 mg Cr/kg) on body mass, organ mass, food intake, and blood plasma variables (insulin, glucose, leptin, cholesterol, and triglycerides) were examined over a 10-wk period using male Sprague-Dawley rats. No effects on body composition were noted, although Cr3 administration lowered (p < 0.05) plasma insulin, leptin, and triglycerides concentrations. As Cr3 is absorbed greater than 10-fold better than commercially available nutritional supplements, the lack of an effect of the Cr(III) compound at these levels of administration clearly indicates that Cr(III) supplements do not have an effect on body composition at any reasonable dosage. PMID:17114815

  4. Effect of casting/mould interfacial heat transfer during solidification of aluminium alloys cast in CO2-sand mould

    NASA Astrophysics Data System (ADS)

    Kulkarni, S. N.; Radhakrishna, D. K.

    2011-06-01

    The ability of heat to flow across the casting and through the interface from the casting to the mold directly affects the evolution of solidification and plays a notable role in determining the freezing conditions within the casting, mainly in foundry systems of high thermal diffusivity such as chill castings. An experimental procedure has been utilized to measure the formation process of an interfacial gap and metal-mould interfacial movement during solidification of hollow cylindrical castings of Al-4.5 % Cu alloy cast in CO2-sand mould. Heat flow between the casting and the mould during solidification of Al-4.5 % Cu alloy in CO2-sand mould was assessed using an inverse modeling technique. The analysis yielded the interfacial heat flux ( q), heat transfer coefficient ( h) and the surface temperatures of the casting and the mould during solidification of the casting. The peak heat flux was incorporated as a dimensionless number and modeled as a function of the thermal diffusivities of the casting and the mould materials. Heat flux transients were normalized with respect to the peak heat flux and modeled as a function of time. The heat flux model proposed was to estimate the heat flux transients during solidification of Al-4.5 % Cu alloy cast in CO2-sand moulds.

  5. Chromium(III), insoluble salts

    Integrated Risk Information System (IRIS)

    Chromium ( III ) , insoluble salts ; CASRN 16065 - 83 - 1 Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments

  6. Chromium Chemistry in the Subsurface

    EPA Science Inventory

    Chromium (VI) (Cr) is carcinogenic and a threat to human and ecological health. There are adequate and acceptable methods to characterize and assess Cr contaminated sites. Cr chemistry in the environment is well understood. There are documented methods to address Cr contaminat...

  7. Rare Earth Additions in Continuously Cast Steel

    NASA Astrophysics Data System (ADS)

    Wilson, William G.; Heaslip, L. J.; Sommerville, I. D.

    1985-09-01

    Rare earth (lanthanide metals) addiiions to continuously cast steel are particularly advantageous because of their ability to refine as-cast structures, reduce segregation and increase hot ductility at temperatures just below that of solidification. The complete shape control of sulfides in steels containing Rare Earth Metals (REM), whether continuously cast or ingot cast, is primarily responsible for improvements in ductility related mechanical properties, weldability, fatigue resistance and resistance to hydrogen damage. Complete sulfide shape control can be obtained with REM additions at sulfur levels as high as.020%. The greatest improvements, however, are obtained with REM additions to low sulfur steels. However, to achieve full operational advantages afforded by REM, nozzle blockage problems must be circumvented. Water model studies indicate a possible solution.

  8. Casting uniform ceramics with direct coagulation

    SciTech Connect

    Graule, T.J.; Baader, F.H.; Gauckler, L.J.

    1995-06-01

    Today complex-shaped ceramic parts are mass fabricated by many different methods, two of which are slip casting and injection molding. The selection of the appropriate technique is governed by the geometric shape, the number of pieces to be manufactured, and the chemistry of the ceramic. Both slip casting and injection molding introduce imperfections in the green part, which lead to inhomogeneous microstructures in the sintered parts. A new fabrication method, direct coagulation casting (DCC), may be suitable for the mass production of complex ceramic parts with high strength and reliability. In DCC, an aqueous suspension is coagulated by a change in pH or an increase in ionic strength after casting, producing a rigid green body. The use of DCC can avoid most of the limitations of conventional shaping techniques, and it can be applied to a large variety of ceramic powders, sols, and polymers, alone or in combination.

  9. Method of casting aerogels

    SciTech Connect

    Poco, J.F.

    1993-09-07

    The invention describes a method for making monolithic castings of transparent silica aerogel with densities in the range from 0.001 g/cm[sup 3] to 0.6 g/cm[sup 3]. Various shapes of aerogels are cast in flexible polymer molds which facilitate removal and eliminate irregular surfaces. Mold dimensions are preselected to account for shrinkage of aerogel which occurs during the drying step of supercritical extraction of solvent. 2 figures.

  10. Method of casting aerogels

    DOEpatents

    Poco, John F.

    1993-01-01

    The invention describes a method for making monolithic castings of transparent silica aerogel with densities in the range from 0.001 g/cm.sup.3 to 0.6 g/cm.sup.3. Various shapes of aerogels are cast in flexible polymer molds which facilitate removal and eliminate irregular surfaces. Mold dimensions are preselected to account for shrinkage of alcogel which occurs during the drying step of supercritical extraction of solvent.

  11. Method of casting articles of a bulk-solidifying amorphous alloy

    DOEpatents

    Lin, Xianghong; Johnson, William L.; Peker, Atakan

    1998-01-01

    A casting charge of a bulk-solidifying amorphous alloy is cast into a mold from a temperature greater than its crystallized melting temperature, and permitted to solidify to form an article. The oxygen content of the casting charge is limited to an operable level, as excessively high oxygen contents produce premature crystallization during the casting operation. During melting, the casting charge is preferably heated to a temperature above a threshold temperature to eliminate heterogeneous crystallization nucleation sites within the casting charge. The casting charge may be cast from above the threshold temperature, or it may be cooled to the casting temperature of more than the crystallized melting point but not more than the threshold temperature, optionally held at this temperature for a period of time, and thereafter cast.

  12. Method of casting articles of a bulk-solidifying amorphous alloy

    DOEpatents

    Lin, X.; Johnson, W.L.; Peker, A.

    1998-08-25

    A casting charge of a bulk-solidifying amorphous alloy is cast into a mold from a temperature greater than its crystallized melting temperature, and permitted to solidify to form an article. The oxygen content of the casting charge is limited to an operable level, as excessively high oxygen contents produce premature crystallization during the casting operation. During melting, the casting charge is preferably heated to a temperature above a threshold temperature to eliminate heterogeneous crystallization nucleation sites within the casting charge. The casting charge may be cast from above the threshold temperature, or it may be cooled to the casting temperature of more than the crystallized melting point but not more than the threshold temperature, optionally held at this temperature for a period of time, and thereafter cast. 8 figs.

  13. Chromium boron surfaced nickel-iron base alloys

    NASA Technical Reports Server (NTRS)

    Rashid, James M. (Inventor); Friedrich, Leonard A. (Inventor); Freling, Melvin (Inventor)

    1984-01-01

    Chromium boron diffusion coatings on nickel iron alloys uniquely provide them with improvement in high cycle fatigue strength (up to 30%) and erosion resistance (up to 15 times), compared to uncoated alloy. The diffused chromium layer extends in two essential concentration zones to a total depth of about 40.times.10.sup.-6 m, while the succeeding boron layer is limited to 50-90% of the depth of the richest Cr layer nearest the surface. Both coatings are applied using conventional pack diffusion processes.

  14. Use of chitosan for chromium removal from exhausted tanning baths.

    PubMed

    Cesaro, Raffaele; Fabbricino, Massimiliano; Lanzetta, Rosa; Mancino, Anna; Naviglio, Biagio; Parrilli, Michelangelo; Sartorio, Roberto; Tomaselli, Michele; Tortora, Gelsomina

    2008-01-01

    A novel approach, based on chitosan heavy-metal sequestrating ability, is proposed for chromium(III) removal from spent tanning liquor. Experimental results, obtained at lab-scale using real wastewater, are presented and discussed. Resulting efficiencies are extremely high, and strongly dependent on chitosan dose and pH value. Comparative analyses with other polysaccharides is also carried out showing that amine groups are more efficient than carboxyl and sulphate ones. Chromium recovery from sorption complexes and chitosan regeneration is finally proposed to optimize the whole process.

  15. Nickel and chromium cycles: Stocks and flows project part IV

    NASA Astrophysics Data System (ADS)

    Reck, Barbara K.; Gordon, Robert B.

    2008-07-01

    Nickel and chromium are essential ingredients in alloys increasingly important for energy-efficient, environmentally friendly modern technology. Quantitative assessment of the flows of these metals through the world economy from resource extraction to final disposal informs resource policy, energy planning, environmental science, and waste management. This article summarizes the worldwide technological cycles of nickel and chromium in 2000. Stainless steel is the major use of these metals, but they serve numerous other special needs, as in superalloys for high-temperature service, as plating materials, and in coinage. Because they are used primarily in alloys, novel recycling issues arise as their use becomes more widespread.

  16. Toxic effects of chromium on tannery workers at Sialkot (Pakistan).

    PubMed

    Khan, Dilshad Ahmed; Mushtaq, Shahida; Khan, Farooq Ahmad; Khan, Muhammad Qaiser Alam

    2013-03-01

    Chromium is widely used in the leather industry, and tannery workers are under constant threat of adverse health effects due to its excessive exposure. Our objective was to find out the toxic effects of chromium on tannery workers at Sialkot, Pakistan. A total of 240 males consisting of 120 workers from tanneries at Sialkot and equal number of controls were included. Blood complete counts, high-sensitive C-reactive protein, malondialdehyde and routine biochemical tests were carried out by routine procedures. Chromium levels in blood (BCr) and urine were analyzed using graphite furnace atomic absorption spectrophotometer Perkin Elmer analyst-200. Results revealed that all the workers were male with average age of 33 years and 15 (13%) had skin rashes, 14 (12%) had chronic bronchitis, 10 (8%) had gastritis and 4 (3%) conjunctivitis. The tannery workers had significantly raised median (interquartile range) of BCr 569 (377-726) nmol/L as compared to 318 (245-397) nmol/L in the control (p < 0.001). Sixty-five (54%) workers had BCr levels above the upper limit set by Agency for Toxic Substance and Drug Registry. The urinary chromium excretion was significantly high in workers 131 (46-312) nmol/L as compared to 13 (3-26) nmol/L in controls (p < 0.01). The workers had hematological, hepatic and renal function impairment because of oxidative stress on body systems. It is concluded that about half of the workers had excessive exposure to chromium in the tanneries at Sialkot. They had significantly raised chromium levels in their biological fluids and adverse health effects due to enhanced oxidative stress and inflammatory changes.

  17. Stability of chromium (III) sulfate in atmospheres containing oxygen and sulfur

    NASA Technical Reports Server (NTRS)

    Jacob, K. T.; Rao, B. D.; Nelson, H. G.

    1978-01-01

    The stability of chromium sulfate in the temperature range from 880 K to 1040 K was determined by employing a dynamic gas-solid equilibration technique. The solid chromium sulfate was equilibrated in a gas stream of controlled SO3 potential. Thermogravimetric and differential thermal analyses were used to follow the decomposition of chromium sulfate. X-ray diffraction analysis indicated that the decomposition product was crystalline Cr2O3 and that the mutual solubility between Cr2(SO4)3 and Cr2O3 was negligible. Over the temperature range investigated, the decomposition pressure were significantly high so that chromium sulfate is not expected to form on commercial alloys containing chromium when exposed to gaseous environments containing oxygen and sulfur (such as those encountered in coal gasification).

  18. Filler metal alloy for welding cast nickel aluminide alloys

    DOEpatents

    Santella, Michael L.; Sikka, Vinod K.

    1998-01-01

    A filler metal alloy used as a filler for welding east nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and east in copper chill molds.

  19. Pulmonary hyperinflation and respiratory distress following solvent aspiration in a patient with asthma: expectoration of bronchial casts and clinical improvement with high-frequency chest wall oscillation.

    PubMed

    Koga, Toshihiko; Kawazu, Taketoshi; Iwashita, Kazuo; Yahata, Ritsuko

    2004-11-01

    An 18-year-old student with a history of asthma accidentally inhaled organic solvent during a class, with immediate cough and dyspnea that worsened over several hours. He presented in severe respiratory distress, with hypoxemia and marked pulmonary hyperinflation. Administration of inhaled bronchodilator was ineffective because of agitation, and the patient could not be positioned for chest physiotherapy to treat presumed widespread mucus plugging. High-frequency chest wall oscillation (HFCWO) in the sitting position initially caused increased distress but was subsequently tolerated when noninvasive positive-pressure ventilation (NPPV) via nasal mask was initiated. Almost immediately, the patient began expectorating bronchial mucus casts, with concomitant clinical improvement. Endotracheal intubation was avoided, and with aggressive pharmacologic treatment for acute severe asthma and continuation of intermittent HFCWO-NPPV, the patient made a full recovery over the next several days. This case suggests that the combination of HFCWO and NPPV may be helpful in the presence of mucus plugging as a complication of acute inhalation injury or acute severe asthma.

  20. Microstructure and high-temperature wear properties of in situ TiC composite coatings by plasma transferred arc surface alloying on gray cast iron

    NASA Astrophysics Data System (ADS)

    Zhao, Hang; Li, Jian-jun; Zheng, Zhi-zhen; Wang, Ai-hua; Huang, Qi-wen; Zeng, Da-wen

    2015-12-01

    In this work, an in situ synthesized TiC-reinforced metal matrix composite (MMC) coating of approximately 350-400 µm thickness was fabricated on a gray cast iron (GCI) substrate by plasma transferred arc (PTA) surface alloying of Ti-Fe alloy powder. Microhardness tests showed that the surface hardness increased approximately four-fold after the alloying treatment. The microstructure of the MMC coating was mainly composed of residual austenite, acicular martensite, and eutectic ledeburite. Scanning electron microscopy (SEM) and X-ray diffraction analyzes revealed that the in situ TiC particles, which were formed by direct reaction of Ti with carbon originally contained in the GCI, was uniformly distributed at the boundary of residual austenite in the alloying zone. Pin-on-disc high-temperature wear tests were performed on samples both with and without the MMC coating at room temperature and at elevated temperatures (473 K and 623 K), and the wear behavior and mechanism were investigated. The results showed that, after the PTA alloying treatment, the wear resistance of the samples improved significantly. On the basis of our analysis of the composite coatings by optical microscopy, SEM with energy-dispersive X-ray spectroscopy, and microhardness measurements, we attributed this improvement of wear resistance to the transformation of the microstructure and to the presence of TiC particles.

  1. Speciation of chromium in feed coals and ash byproducts from Canadian power plants burning subbituminous and bituminous coals

    SciTech Connect

    Fariborz Goodarzi; Frank E. Huggins

    2005-12-01

    The chromium species in the feed coals and ash byproducts from seven Canadian coal-fired power plants were examined using Cr X-ray absorption near-edge spectroscopy. Chromium in the Canadian feed coals is always found as Cr{sup 3+} but generally has a dual occurrence, as Cr{sup 3+} is distributed to varying degrees between the clay mineral illite and a poorly crystallized chromium oxyhydroxide phase associated with the organic fraction. In two subbituminous feed coals from Alberta, chromium is present largely as Cr{sup 3+}/illite, whereas in two other such coals, it is present predominantly as CrOOH. Chromium in a low-sulfur bituminous feed coal from Alberta is found mostly as Cr{sup 3+}/illite, whereas for feed coals from Nova Scotia with high sulfur contents, chromium is distributed between both Cr{sup 3+}/illite and CrOOH. Very little chromium was found in the limestone used in a fluidized-bed combustor. The chromium species in most bottom ash samples from all seven combustion units is predominantly, if not entirely, Cr{sup 3+} associated with aluminosilicate phases. Chromium speciation for subbituminous electrostatic precipitator fly ash is mostly Cr{sup 3+}, but in some cases, it is slightly lessand varies by sampling location at the plant. Chromium in fly ash from the combustion of bituminous feed coals is predominantlyCr{sup 3+}. A unique species of chromium found in one feed coal and an unrelated fly ash is metallic chromium, similar to that in stainless steel. The occurrence of this form of chromium in these materials indicates contamination from machinery, such as the coal milling machine or possibly wearing down of stainless steel parts by the coal or ash. The observation of this unexpected contamination demonstrates the power and usefulness of X-ray absorption fine-structure spectroscopy for speciation determination. 35 refs., 6 figs., 4 tabs.

  2. Identifying Toxicity Pathways with ToxCast High-Throughput Screening and Applications to Predicting Developmental Toxicity

    EPA Science Inventory

    Results from rodent and non-rodent prenatal developmental toxicity tests for over 300 chemicals have been curated into the relational database ToxRefDB. These same chemicals have been run in concentration-response format through over 500 high-throughput screening assays assessin...

  3. Evaluation of High-throughput Genotoxicity Assays Used in Profiling the US EPA ToxCast Chemicals

    EPA Science Inventory

    Three high-throughput screening (HTS) genotoxicity assays-GreenScreen HC GADD45a-GFP (Gentronix Ltd.), CellCiphr p53 (Cellumen Inc.) and CellSensor p53RE-bla (Invitrogen Corp.)-were used to analyze the collection of 320 predominantly pesticide active compounds being tested in Pha...

  4. Chromium-Catalyzed Asymmetric Dearomatization Addition Reactions of Halomethyl Heteroarenes.

    PubMed

    Tian, Qingshan; Bai, Jing; Chen, Bin; Zhang, Guozhu

    2016-04-15

    The first asymmetric dearomatization addition reaction of halomethyl arenes including benzofuran and benzothiophene was enabled by chromium catalysis. A variety of aldehydes served as suitable electrophiles under mild reaction conditions. Molecular complexities are quickly increased in a highly diastereo- and enantioselective manner.

  5. [Combined effects of benzene and chromium on navigation learning and long-term spatial memory in rats].

    PubMed

    Tikhonov, V V; Ermolina, E V; Miroshnichenko, I V

    2009-01-01

    The impact of long-term intake of drinking water containing the high level of chromium and benzene or their mixture on navigation learning and long-term spatial memory was studied in a Morris water maze. The chronic neurotoxic effect of benzene was characterized by worse long-term memory, which upon its exposure in combination with chromium remained unchanged and failed to block the realization of a positive effect of chromium on the mechanism of navigation learning.

  6. Microstructures and tensile properties of as-cast iron-aluminide alloys

    SciTech Connect

    Viswanathan, S.; McKamey, C.G.; Maziasz, P.J.; Sikka, V.K.

    1994-09-01

    Room-temperature tensile properties of as-cast Fe{sub 3}Al, Fe{sub 3}Al with chromium, and Fe{sub 3}Al-based FA-129 alloy have been investigated. Tensile properties have been obtained in air in the as-cast condition for all three alloys. Samples of FA-129 alloy have also been tested in oxygen and water vapor environments, and after homogenization at 700, 900, and 1200C. Transmission electron microscopy has been used to characterize ordered phases and optical metallography and scanning electron microscopy have been used to characterize the microstructure and fracture morphology. Tensile properties in the as-cast condition exhibited an environmental effect; tensile ductilities in an oxygen atmosphere were greater than those obtained in laboratory air. Homogenized samples of FA-129 alloy exhibited almost twice the ductility of the as-cast condition. Results indicate that the low ductility of as-cast Fe{sub 3}Al-based alloys may be related to the relatively large grain size in the as-cast condition and the presence of the DO{sub 3} ordered phase. Microstructural characterization of the homogenized samples and comparison of the as-cast and homogenized microstructures may provide a clue to the poor ductility in the as-cast condition.

  7. Chromium accumulation by the hyperaccumulator plant Leersia hexandra Swartz.

    PubMed

    Zhang, Xue-Hong; Liu, Jie; Huang, Hai-Tao; Chen, Jun; Zhu, Yi-Nian; Wang, Dun-Qiu

    2007-04-01

    Leersia hexandra Swartz (Gramineae), which occurs in Southern China, has been found to be a new chromium hyperaccumulator by means of field survey and pot-culture experiment. The field survey showed that this species had an extraordinary accumulation capacity for chromium. The maximum Cr concentration in the dry leaf matter was 2978 mg kg(-1) on the side of a pond near an electroplating factory. The average concentration of chromium in the leaves was 18.86 times as that in the pond sediment, and 297.41 times as that in the pond water. Under conditions of the nutrient solution culture, it was found that L. hexandra had a high tolerance and accumulation capacity to Cr(III) and Cr(VI). Under 60 mg l(-1) Cr(III) and 10 mg l(-1) Cr(VI) treatment, there was no significant decrease of biomass in the leaves of L. hexandra (p>0.05). The highest bioaccumulation coefficients of the leaves for Cr(III) and Cr(VI) were 486.8 and 72.1, respectively. However, L. hexandra had a higher accumulation capacity for Cr(III) than for Cr(VI). At the Cr(III) concentration of 10 mg l(-1) in the culture solution, the concentration of chromium in leaves was 4868 mg kg(-1), while at the same Cr(VI) concentration, the concentration of chromium in leaves was only 597 mg kg(-1). These results confirmed that L. hexandra is a chromium hyperaccumulator which grows rapidly with a great tolerance to Cr and broad ecological amplitude. This species could provide a new plant resource that explores the mechanism of Cr hyperaccumulation, and has potential for usage in the phytoremediation of Cr-contaminated soil and water. PMID:17207838

  8. Synthesis of chromium containing pigments from chromium galvanic sludges.

    PubMed

    Andreola, F; Barbieri, L; Bondioli, F; Cannio, M; Ferrari, A M; Lancellotti, I

    2008-08-15

    In this work the screening results of the scientific activity conducted on laboratory scale to valorise chromium(III) contained in the galvanic sludge as chromium precursor for ceramic pigments are reported. The valorisation of this waste as a secondary raw material (SRM) is obtained by achievement of thermal and chemical stable crystal structures able to color ceramic material. Two different pigments pink CaCr(0.04)Sn(0.97)SiO(5) and green Ca(3)Cr(2)(SiO(4))(3) were synthesized by solid-state reactions using dried Cr sludge as chromium oxide precursor. The obtained pigments were characterized by X-ray diffraction and SEM analysis. Furthermore the color developed in a suitable ceramic glaze was investigated in comparison with the color developed by the pigments prepared from pure Cr(2)O(3). The characterization carried out corroborates the thermal and chemical stability of the synthesized pigments and, especially for the Cr-Sn pink pigment, the powders develop an intense color that is very similar to the color developed by the pigments obtained starting from pure Cr(2)O(3). PMID:18289775

  9. Physical Simulation of Investment Casting of Complex Shape Parts

    NASA Astrophysics Data System (ADS)

    Rahimian, Mehdi; Milenkovic, Srdjan; Maestro, Laura; De Azua, Aitor Eguidazu Ruiz; Sabirov, Ilchat

    2015-05-01

    Development of investment casting process has been a challenge for manufacturers of complex shape parts. Numerous experimental casting trials are typically carried out to determine the optimum casting parameters for fabrication of high-quality products. In this work, it is demonstrated that physical simulation of investment casting can successfully predict microstructure and hardness in as-cast complex shape parts. The physical simulation tool consists of a thermal model and melting/solidification experiments in thermo-mechanical simulator. The thermal model is employed to predict local cooling rate during solidification at each point of a casting. Melting/solidification experiments are carried out under controlled cooling rates estimated by the thermal model. Microstructural and mechanical characterization of the solidified specimens is performed; the obtained results predict the local microstructure and mechanical properties of the casting. This concept is applied to investment casting of complex shape nozzle guide vanes from Mar-M247 Ni-based superalloy. Experimental casting trials are performed and the outcomes of physical simulation tool are validated against experimental results. It is shown that phase composition, secondary dendrite arm spacing, grain size, γ/ γ' eutectic size and volume fraction, size and shape of carbide particles, and local microhardness can be predicted at each point of the casting via physical simulation.

  10. Biodegradation of the metallic carcinogen hexavalent chromium Cr(VI) by an indigenously isolated bacterial strain

    PubMed Central

    Mishra, Susmita

    2010-01-01

    Background: Hexavalent chromium [Cr(VI)], a potential mutagen and carcinogen, is regularly introduced into the environment through diverse anthropogenic activities, including electroplating, leather tanning, and pigment manufacturing. Human exposure to this toxic metal ion not only causes potential human health hazards but also affects other life forms. The World Health Organization, the International Agency for Research on Cancer, and the Environmental Protection Agency have determined that Cr(VI) compounds are known human carcinogens. The Sukinda valley in Jajpur District, Orissa, is known for its deposit of chromite ore, producing nearly 98% of the chromite ore in India and one of the prime open cast chromite ore mines in the world (CES, Orissa Newsletter). Materials and Methods: Our investigation involved microbial remediation of Cr(VI) without producing any byproduct. Bacterial cultures tolerating high concentrations of Cr were isolated from the soil sample collected from the chromite-contaminated sites of Sukinda, and their bioaccumulation properties were investigated. Strains capable of growing at 250 mg/L Cr(VI) were considered as Cr resistant. Results: The experimental investigation showed the maximum specific Cr uptake at pH 7 and temperature 30°C. At about 50 mg/L initial Cr(VI) concentrations, uptake of the selected potential strain exceeded 98% within 12 h of incubation. The bacterial isolate was identified by 16S rRNA sequencing as Brevebacterium casei. Conclusion: Results indicated promising approach for microbial remediation of effluents containing elevated levels of Cr(VI). PMID:20976016

  11. Centrifugal Casting Features/Metallurgical Characterization of Aluminum Alloys

    SciTech Connect

    Chirita, G.; Soares, D.; Cruz, D.; Silva, F. S.; Stefanescu, I.

    2008-02-15

    This paper deals with the study of centrifugal effects on aluminium castings under high G values. Most of the studies in this domain (FGMs obtained by centrifugal casting) deal with functionally graded composites reinforced with a solid phase such as silicon particles or others. However, in this study it will be shown that unreinforced aluminium alloys may be significantly influenced by the centrifugal effect and that functionally graded castings are also obtained. It has been observed that the centrifugal effect may increase in some alloys, depending on the relative position in the castings, the rupture strength by approx. 50%, and rupture strain by about 300%, as compared to the gravity casting technique. The Young's modulus may also increase by about 20%. It has also been reported that in vertical centrifugal castings there are mainly three aspects that affect the components thus obtained, namely: fluid dynamics; vibration (inherent to the system); and centrifugal force. These features have a different effect on the castings depending on the aluminium alloy. In this paper, an analysis of the most important effects of the centrifugal casting process on metallurgical features is conducted. A solidification characterization at several points along the mould will be made in order to have an accurate idea of both the fluid dynamics inside the mould during the casting and the solidification behavior in different parts of the component. These two analyses will be related to the metallurgical properties (phase distribution; SDAS; eutectic silicon content and shape, pores density and shape) along the component and mainly along the direction of the centrifugal pressure. A comparison between castings obtained by both centrifugal casting technique and gravity casting technique is made for reference (gravity casting)

  12. Bioavailability of chromium in soils and sediments at a former leather tannery site

    SciTech Connect

    Pacquin, P.R.; Di Toro, D.M.; De Rosa, L.; Maiello, J.; Kerrigan, J.

    1995-12-31

    Bioavailability is a fundamental consideration in the equilibrium partitioning method used by EPA to develop sediment quality criteria (SOC). Even so, the bioavailability of metals in soils and sediments is often overlooked in ecological risk assessments for Superfund sites. This paper summarizes field and laboratory data for chromium levels in biota, soil and sediment samples from an abandoned tannery site and presents a method for characterizing the bioavailable fraction of chromium in these media. Chromium levels in soils and sediments at the former tannery site are about 1,000 times higher than levels at control sites (30,000 ppm versus 30 ppm). The elevated chromium levels are due to previously released tannery wastes, which contain high levels of chromium as a result of the tanning process. In contrast to chromium levels in soils and sediments, levels in terrestrial biota (earthworms, vegetation, and meadow voles) and aquatic biota (minnows, crayfish and mayfly nymphs) at the site are only about 2 to 20 times higher than control area samples. Biota:Soil and Biota:Sediment Accumulation Factors (BSAFs, total chromium basis) for the site are about one to five percent of control area BSAFs. This difference indicates that chromium at the site is relatively non-bioavailable. Sequential extraction techniques were used to characterize the manner in which the chromium is bound to soil and sediment at the site. The extraction results are compared with the biota field data and it appears that the exchangeable chromium fraction is indicative of the bioavailable fraction. The implications of these results to a screening level ecological risk assessment are presented.

  13. Impurities in chromium deposits produced by electroplating and physical vapor deposition

    SciTech Connect

    Dini, J.W.

    1994-05-01

    Impurity contents in electrodeposited (hexavalent and trivalent) chromium deposits and physically vapor deposited (thermal evaporation, electron beam evaporation and rf-sputtering) were compared. Oxygen is the key impurity obtained in electrodeposited films but it can be minimized in hexavalent plating solutions by operating at high temperature, e. g., 85 C. Electrodeposits produced in trivalent chromium plating solutions and physically vapor deposited films have much higher oxygen contents than electrodeposits produced in hexavalent chromium solutions operated at temperatures around 85 C. Depending on the target material used for physically vapor deposited films, these films can also have high amounts of other impurities.

  14. Food Chromium Contents, Chromium Dietary Intakes And Related Biological Variables In French Free-Living Elderly

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Chromium (Cr III), an essential trace element, functions in potentiating insulin sensitivity, regulating glucose homeostasis, improving lipid profile, and maintaining lean body mass. Glucose intolerance and chromium deficiency increase with age, and could be aggravating factors of the metabolic synd...

  15. Effect of Secondary Cooling Conditions on Solidification Structure and Central Macrosegregation in Continuously Cast High-Carbon Rectangular Billet

    NASA Astrophysics Data System (ADS)

    Zeng, Jie; Chen, Weiqing

    2015-10-01

    Solidification structures of high carbon rectangular billet with a size of 180 mm × 240 mm in different secondary cooling conditions were simulated using cellular automaton-finite element (CAFE) coupling model. The adequacy of the model was compared with the simulated and the actual macrostructures of 82B steel. Effects of the secondary cooling water intensity on solidification structures including the equiaxed grain ratio and the equiaxed grain compactness were discussed. It was shown that the equiaxed grain ratio and the equiaxed grain compactness changed in the opposite direction at different secondary cooling water intensities. Increasing the secondary cooling water intensity from 0.9 or 1.1 to 1.3 L/kg could improve the equiaxed grain compactness and decrease the equiaxed grain ratio. Besides, the industrial test was conducted to investigate the effect of different secondary cooling water intensities on the center carbon macrosegregation of 82B steel. The optimum secondary cooling water intensity was 0.9 L/kg, while the center carbon segregation degree was 1.10. The relationship between solidification structure and center carbon segregation was discussed based on the simulation results and the industrial test.

  16. Alloy Design and Development of Cast Cr-W-V Ferritic Steels for Improved High-Temperature Strength for Power Generation Applications

    SciTech Connect

    Klueh, R L; Maziasz, P J; Vitek, J M; Evans, N D; Hashimoto, N

    2006-09-23

    Economic and environmental concerns demand that the power-generation industry seek increased efficiency for gas turbines. Higher efficiency requires higher operating temperatures, with the objective temperature for the hottest sections of new systems {approx} 593 C, and increasing to {approx} 650 C. Because of their good thermal properties, Cr-Mo-V cast ferritic steels are currently used for components such as rotors, casings, pipes, etc., but new steels are required for the new operating conditions. The Oak Ridge National Laboratory (ORNL) has developed new wrought Cr-W-V steels with 3-9% Cr, 2-3% W, 0.25% V (compositions are in wt.%), and minor amounts of additional elements. These steels have the strength and toughness required for turbine applications. Since cast alloys are expected to behave differently from wrought material, work was pursued to develop new cast steels based on the ORNL wrought compositions. Nine casting test blocks with 3, 9, and 11% Cr were obtained. Eight were Cr-W-V-Ta-type steels based on the ORNL wrought steels; the ninth was COST CB2, a 9Cr-Mo-Co-V-Nb cast steel, which was the most promising cast steel developed in a European alloy-development program. The COST CB2 was used as a control to which the new compositions were compared, and this also provided a comparison between Cr-W-V-Ta and Cr-Mo-V-Nb compositions. Heat treatment studies were carried out on the nine castings to determine normalizing-and-tempering treatments. Microstructures were characterized by both optical and transmission electron microscopy (TEM). Tensile, impact, and creep tests were conducted. Test results on the first nine cast steel compositions indicated that properties of the 9Cr-Mo-Co-V-Nb composition of COST CB2 were better than those of the 3Cr-, 9Cr-, and 11Cr-W-V-Ta steels. Analysis of the results of this first iteration using computational thermodynamics raised the question of the effectiveness in cast steels of the Cr-W-V-Ta combination versus the Cr

  17. CAST FLOOR WITH VIEW OF TORPEDO LADLE (BENEATH CAST FLOOR) ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CAST FLOOR WITH VIEW OF TORPEDO LADLE (BENEATH CAST FLOOR) AND KEEPERS OF THE CAST HOUSE FLOOR, S.L. KIMBROUGH AND DAVID HOLMES. - U.S. Steel, Fairfield Works, Blast Furnace No. 8, North of Valley Road, West of Ensley-Pleasant Grove Road, Fairfield, Jefferson County, AL

  18. Removal of chromium ions from waste waters using reverse osmosis AG and SWHR membranes

    NASA Astrophysics Data System (ADS)

    Çimen, Aysel; Kılıçel, Fevzi; Arslan, Gülşin

    2014-05-01

    The aim of this work is to investigate removal of chromium from waste waters. The effect of pH and concentration of the feed water and operating pressure on the chromium rejection were also investigated. In the study; the reverse osmosis (RO) technique and the sea water high rejection (SWHR) and high rejection brackish water (AG) membrane were used for the separation process. Results of the study indicated that chromium rejection mostly depends on the membrane type, pH of the feed water and operating pressure. Also pH of the feed water was found to be 3 for the effective removal of chromium. Furthermore the rejection efficiency of the membranes was found to be in the order of AG > SWHR. For two membranes, chromium rejection increased with increasing operating pressure. Finally, waste water sample containing 7542 mg/L (with 100 mg/L) of chromium was treated by using RO technique with AG membrane. RO could be efficiently used (with >91% rejection) for the removal of chromium from waste water sample.

  19. Method for casting polyethylene pipe

    NASA Technical Reports Server (NTRS)

    Elam, R. M., Jr.

    1973-01-01

    Short lengths of 7-cm ID polyethylene pipe are cast in a mold which has a core made of room-temperature-vulcanizable (RTV) silicone. Core expands during casting and shrinks on cooling to allow for contraction of the polyethylene.

  20. Analysis of Chemical Bioactivity through In Vitro Profiling using ToxCast and Tox21 High-Throughput Screening (China tox. conf. TATT)

    EPA Science Inventory

    Safety assessment of drugs and environmental chemicals relies extensively on animal testing. However, the quantity of chemicals needing assessment and challenges of species extrapolation drive the development of alternative approaches. The EPA’s ToxCast and the multiagency Tox21 ...

  1. Casting Of Multilayer Ceramic Tapes

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr.

    1991-01-01

    Procedure for casting thin, multilayer ceramic membranes, commonly called tapes, involves centrifugal casting at accelerations of 1,800 to 2,000 times normal gravitational acceleration. Layers of tape cast one at a time on top of any previous layer or layers. Each layer cast from slurry of ground ceramic suspended in mixture of solvents, binders, and other components. Used in capacitors, fuel cells, and electrolytic separation of oxygen from air.

  2. Nonaqueous composition for slip casting or cold forming refractory material into solid shapes

    SciTech Connect

    Montgomery, L.C.

    1993-08-24

    A composition is described for slip casting or cold forming non-oxide refractory material(s) into solid shape comprising finely divided solid refractory materials selected from the group consisting of metal boride, refractory carbide, nitride, silicide and a refractory metal of tungsten, molybdenum, tantalum and chromium suspended in a nonaqueous liquid slip composition consisting essentially of a deflocculent composed of a vinyl chloride-vinyl acetate resin dissolved in an organic solvent.

  3. Casting and Angling.

    ERIC Educational Resources Information Center

    Smith, Julian W.

    As part of a series of books and pamphlets on outdoor education, this manual consists of easy-to-follow instructions for fishing activities dealing with casting and angling. The manual may be used as a part of the regular physical education program in schools and colleges or as a club activity for the accomplished weekend fisherman or the…

  4. ShakeCast Manual

    USGS Publications Warehouse

    Lin, Kuo-Wan; Wald, David J.

    2008-01-01

    ShakeCast is a freely available, post-earthquake situational awareness application that automatically retrieves earthquake shaking data from ShakeMap, compares intensity measures against users? facilities, and generates potential damage assessment notifications, facility damage maps, and other Web-based products for emergency managers and responders.

  5. Mix/Cast Contamination Control

    NASA Technical Reports Server (NTRS)

    Wallentine, M.

    2005-01-01

    Presented is a training handbook for Mix/Cast Contamination Control; a part of a series of training courses to qualify access to Mix/Cast facilities. Contents: List Contamination Control Requirements; Identify foreign objects debris (FOD), Control Areas and their guidelines; Describe environmental monitoring; List Contamination Control Initiatives; Describe concern for Controlled Materials; Identify FOD Controlled Areas in Mix/Cast.

  6. Trivalent chromium removal from aqueous solutions by a sol–gel synthesized silica adsorbent functionalized with sulphonic acid groups

    SciTech Connect

    Gomez-Gonzalez, Sergio Efrain; Carbajal-Arizaga, Gregorio Guadalupe; Manriquez-Gonzalez, Ricardo; De la Cruz-Hernandez, Wencel; Gomez-Salazar, Sergio

    2014-11-15

    Highlights: • Corpuscular sulphonic acid-functionalized silica holds improved uptake of chromium. • Mesopores on adsorbent facilitate (CH{sub 3}COO){sub 2}Cr{sup +} ion uptake on sulphonate sites. • Formation of chromium acetate sulphonate complex proposed from XPS results. • Fixed bed chromium uptake results suggest potential industrial use. - Abstract: A high capacity hybrid silica adsorbent was synthesized via sol–gel processing with sulphonic acid groups as trivalent chromium complex ions chelators from aqueous solutions. The synthesis included co-condensation of tetraethoxysilane (TEOS) with 3-(mercaptopropyl)trimethoxysilane (MPS), and oxidation of thiol to sulphonic acid groups. Chromium uptake kinetic, batch and fixed-bed experiments were performed to assess the removal of this metal from aqueous solutions. {sup 13}C, {sup 29}Si CPMAS NMR, FTIR, XPS were used to characterize the adsorbent structure and the nature of chromium complexes on the adsorbent surface. Chromium maximum uptake was obtained at pH 3 (72.8 mg/g). Elemental analysis results showed ligand density of 1.48 mmol sulphonic groups/g. About 407 mL of Cr(III) solution (311 mg/L) were treated to breakthrough point reaching ≤0.06 mg/L at the effluent. These results comply with USEPA regulation for chromium concentration in drinking water (≤0.1 mg/L). The adsorbent shows potential to be used in chromium separations to the industrial level.

  7. Precision Casting via Advanced Simulation and Manufacturing

    NASA Technical Reports Server (NTRS)

    1997-01-01

    A two-year program was conducted to develop and commercially implement selected casting manufacturing technologies to enable significant reductions in the costs of castings, increase the complexity and dimensional accuracy of castings, and reduce the development times for delivery of high quality castings. The industry-led R&D project was cost shared with NASA's Aerospace Industry Technology Program (AITP). The Rocketdyne Division of Boeing North American, Inc. served as the team lead with participation from Lockheed Martin, Ford Motor Company, Howmet Corporation, PCC Airfoils, General Electric, UES, Inc., University of Alabama, Auburn University, Robinson, Inc., Aracor, and NASA-LeRC. The technical effort was organized into four distinct tasks. The accomplishments reported herein. Task 1.0 developed advanced simulation technology for core molding. Ford headed up this task. On this program, a specialized core machine was designed and built. Task 2.0 focused on intelligent process control for precision core molding. Howmet led this effort. The primary focus of these experimental efforts was to characterize the process parameters that have a strong impact on dimensional control issues of injection molded cores during their fabrication. Task 3.0 developed and applied rapid prototyping to produce near net shape castings. Rocketdyne was responsible for this task. CAD files were generated using reverse engineering, rapid prototype patterns were fabricated using SLS and SLA, and castings produced and evaluated. Task 4.0 was aimed at developing technology transfer. Rocketdyne coordinated this task. Casting related technology, explored and evaluated in the first three tasks of this program, was implemented into manufacturing processes.

  8. Hydrolytic polymerization of chromium(III). I. Two dimeric species

    SciTech Connect

    Thompson, M.; Connick, R.E.

    1981-07-01

    In addition to the well-known doubly bridged chromium(III) dimer ((H/sub 2/O)/sub 4/Cr(OH)/sub 2/Cr(H/sub 2/O)/sub 4/)/sup 4 +/, a second dimer of formula ((H/sub 2/O)/sub 5/CrOHCr(H/sub 2/O)/sub 5/)/sup 5 +/ has been found. The formula of the latter was established through equilibrium measurements and freezing point depression. The equilibrium between Cr/sup 3 +/ and the doubly bridged dimer was measured at various ionic strengths and temperatures. The equilibrium between the doubly bridged and singly bridged dimers is shifted strongly toward the latter only at high acidities, with roughly equal concentrations at 2 M acid. Electron spin resonance spectra were taken for both dimers in order to obtain g values. The latter were used with magnetic susceptibility measurements to calculate the spin-spin coupling constants between the two chromiums of these species. Comparison is made with the coupling constants of other bridged chromium(III) compounds, and the results are shown to be in reasonable agreement. The striking difference in magnetic susceptibility between the doubly bridged chromium dimer and the iron(III) dimer of empirical formula Fe/sub 2/(OH)/sub 2//sup 4 +/ is discussed in terms of possible structures and electronic interactions.

  9. New alloys to conserve critical elements. [replacing chromium in steels

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.

    1978-01-01

    Previous studies and surveys on availability of domestic reserves have shown that chromium is a most critical element within the U.S. metal industry. More precisely, the bulk of chromium is consumed in the production of stainless steels, specifically Type 304 stainless steel (304SS) which contains 18% Cr. The present paper deals with means of reducing chromium in commercial stainless steels by substituting more abundant or less expensive elements with the intent of maintaining the properties of 304SS. The discussion focuses on some of the oxidation and corrosion properties of new substitute stainless steels with only 12% Cr, which represents a potential saving of 33% of the chromium consumed in the production of 304SS. The alloying elements substituted for Cr in 304SS are selected according to their potential for protective oxide formation during high-temperature oxidation; these are Al, Si, Ti, Y, and misch metal which is 99.7% rare-earth metals containing 50 to 55% cerium. Other alloying elements to impart corrosion resistance are Mn, Mo, and V.

  10. Reactions of chromium with gaseous NaCl in an oxygen environment

    NASA Technical Reports Server (NTRS)

    Stearns, C. A.; Kohl, F. J.; Fryburg, G. C.

    1976-01-01

    Target collection techniques and high pressure mass spectrometric sampling have been used to study the formation of volatile chromium-containing species in the reaction of Cr2O3 with O2 and NaCl gases. Experiments were performed at atmospheric pressure as a function of chromium temperature, oxygen pressure, and NaCl gas concentration. The major chromium-containing vapor species were found to be (NaCl)x CrO3 gas, with x = 1,2, and 3, which are products of heterogeneous reactions on the surface. The kinetics indicate first order dependence on oxygen and sodium chloride pressures.

  11. Zirconium vanadium chromium alloy

    DOEpatents

    Mendelsohn, M.H.; Gruen, D.M.

    1980-10-14

    A ternary intermetallic compound having the formula Zr(V/sub 1-x/Cr/sub x/)/sub 2/ where x is in the range of 0.01 to 0.90 is capable of reversibly sorbing hydrogen at temperatures ranging from room temperature to 200/sup 0/C, at pressures down to 10/sup -6/ torr. The compound is suitable for use as a hydrogen getter in low pressure, high temperature applications such as magnetic confinement fusion devices.

  12. Microporosity Prediction and Validation for Ni-based Superalloy Castings

    NASA Astrophysics Data System (ADS)

    Guo, J.; Beckermann, C.; Carlson, K.; Hirvo, D.; Bell, K.; Moreland, T.; Gu, J.; Clews, J.; Scott, S.; Couturier, G.; Backman, D.

    2015-06-01

    Microporosityin high performance aerospace castings can reduce mechanical properties and consequently degrade both component life and durability. Therefore, casting engineers must be able to both predict and reduce casting microporosity. A dimensionless Niyama model has been developed [1] that predicts local microporosity by accounting for local thermal conditions during casting as well as the properties and solidification characteristics of the cast alloy. Unlike the well-known Niyama criterion, application of the dimensionless Niyama model avoids the need to find a threshold Niyama criterion below which shrinkage porosity forms - a criterion which can be determined only via extensive alloy dependent experimentation. In the present study, the dimensionless Niyama model is integrated with a commercial finite element casting simulation software, which can now more accurately predict the location-specific shrinkage porosity volume fraction during solidification of superalloy castings. These microporosity predictions are validated by comparing modelled results against radiographically and metallographically measured porosity for several Ni-based superalloy equiaxed castings that vary in alloy chemistry with a focus on plates of changing draft angle and thickness. The simulation results agree well with experimental measurements. The simulation results also show that the dimensionless Niyama model can not only identify the location but also the average volume fraction of microporosity distribution in these equiaxed investment cast Ni-based superalloy experiments of relatively simple geometry.

  13. Elemental segregation and subsequent precipitation during solidification of continuous cast Nb–V–Ti high-strength low-alloy steels

    SciTech Connect

    Zheng, Shuguo; Davis, Claire; Strangwood, Martin

    2014-09-15

    In this study, elemental segregation during solidification and subsequent precipitation behaviour in a continuous cast Nb–V–Ti high-strength low-alloy steel was investigated by optical microscopy, scanning electron microscopy with energy dispersive X-ray spectroscopy and thermodynamic modelling. It is known that for steels with low carbon contents the pearlite that forms on slow cooling does so where the interdendritic liquid was present prior to final solidification. The alloying elements of Nb, Ti, Mn and V segregate into the interdendritic liquid during solidification, while Al preferentially segregates into the solidifying solid phase. The composition analysis on the slab samples verified the predicted element segregation behaviour, with a smaller difference in the concentrations of Mn and V in the pearlite and dendritic ferrite regions being observed compared to the Nb levels. Small (30–100 nm) spherical or irregular shaped Nb-rich precipitates (Nb(C, N) and (Nb, V)(C, N)) were mainly found in the pearlite regions, while angular Al-rich (60–300 nm) precipitates were found in the dendritic ferrite regions, in the form of AlN and complex AlN–V(C, N) precipitates. Small isolated ferrite regions surrounded by pearlite were observed in the microstructure and has two origins: one type is dendritic ferrite that appears as an isolated island due to a sectioning effect when observing the two-dimensional microstructure; the other is a ferrite idiomorph that forms in the interdendritic region due to the low carbon content of the steel. Accordingly, in these isolated ferrite islands two different precipitation behaviours are found; predominantly Al-rich particles in the dendritic regions or predominantly Nb-rich precipitates in the interdendritic ferrite idiomorphs. No Al-rich precipitates were observed in the interdendritic regions (pearlite or isolated ferrite idiomorphs) despite the Thermo-Calc predictions indicating a higher volume fraction of AlN in these

  14. Exposure and inhalation risk assessment in an aluminium cast-house.

    PubMed

    Godderis, L; Vanderheyden, W; Van Geel, J; Moens, G; Masschelein, R; Veulemans, H

    2005-12-01

    To date the exposure, absorption and respiratory health effects of cast-house workers have not been described since most studies performed in the aluminium industry are focused on exposure and health effects of potroom personnel. In the present study, we assessed the external exposure and the absorbed dose of metals in personnel from the aluminium cast house. This was combined with an evaluation of respiratory complaints and the lung function of the personnel. 30 workers from an aluminium casting plant participated and 17 individuals of the packaging and distribution departments were selected as controls. The exposure was assessed by the quantification of total inhalable fume with metal fraction and by the determination of urinary aluminium, chromium, beryllium, manganese and lead concentration. Carbon monoxide (CO), carbon dioxide (CO2), aldehydes and polyaromatic hydrocarbons and man-made mineral fibres concentration were assessed as well. In order to evaluate their respiratory status each participant filled out a questionnaire and their lung function was tested by forced spirometry. Total inhalable fume exposure was maximum 4.37 mg m(-3). Exposure to the combustion gases, man-made mineral fibres and metal fume was well below the exposure limits. Beryllium could not be detected in the urine. The values of aluminium, manganese and lead in the urine were all under the respective reference value. One individual had a urinary chromium excretion above the ACGIH defined biological exposure index (BEI) of 30 microg g(-1) creatinine. There was no significant difference in any of the categories of the respiratory questionnaire and in the results of the spirometry between cast house personnel and referents (Chi-square, all p > 0.05). Exposure in cast houses seem to be acceptable under these conditions. However, peak exposure to fumes cannot be excluded and the potential risk of chromium and beryllium exposure due to the recycling of aluminium requires further attention

  15. Exposure and inhalation risk assessment in an aluminium cast-house.

    PubMed

    Godderis, L; Vanderheyden, W; Van Geel, J; Moens, G; Masschelein, R; Veulemans, H

    2005-12-01

    To date the exposure, absorption and respiratory health effects of cast-house workers have not been described since most studies performed in the aluminium industry are focused on exposure and health effects of potroom personnel. In the present study, we assessed the external exposure and the absorbed dose of metals in personnel from the aluminium cast house. This was combined with an evaluation of respiratory complaints and the lung function of the personnel. 30 workers from an aluminium casting plant participated and 17 individuals of the packaging and distribution departments were selected as controls. The exposure was assessed by the quantification of total inhalable fume with metal fraction and by the determination of urinary aluminium, chromium, beryllium, manganese and lead concentration. Carbon monoxide (CO), carbon dioxide (CO2), aldehydes and polyaromatic hydrocarbons and man-made mineral fibres concentration were assessed as well. In order to evaluate their respiratory status each participant filled out a questionnaire and their lung function was tested by forced spirometry. Total inhalable fume exposure was maximum 4.37 mg m(-3). Exposure to the combustion gases, man-made mineral fibres and metal fume was well below the exposure limits. Beryllium could not be detected in the urine. The values of aluminium, manganese and lead in the urine were all under the respective reference value. One individual had a urinary chromium excretion above the ACGIH defined biological exposure index (BEI) of 30 microg g(-1) creatinine. There was no significant difference in any of the categories of the respiratory questionnaire and in the results of the spirometry between cast house personnel and referents (Chi-square, all p > 0.05). Exposure in cast houses seem to be acceptable under these conditions. However, peak exposure to fumes cannot be excluded and the potential risk of chromium and beryllium exposure due to the recycling of aluminium requires further attention.

  16. Environmental Durability of Electroplated Black Chromium

    NASA Technical Reports Server (NTRS)

    Lowery, J. R.

    1983-01-01

    Report describes tests of durability of electroplated black chromium coatings on solar-collector panels in rural, industrial, and seacoast environments for 60, 36, and 13 months, respectively. Black-chromium coating showed exceptionally-good optical durability in all three environments.

  17. REACTIVE SPUTTER DEPOSITION OF CHROMIUM NITRIDE COATINGS

    EPA Science Inventory

    The effect of substrate temperature and sputtering gas compositon on the structure and properties of chromium-chromium nitride films deposited on C-1040 steel using r.f. magnetron sputter deposition was investigated. X-ray diffraction analysis was used to determine the structure ...

  18. 29 CFR 1910.1026 - Chromium (VI).

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... efficient in removing mono-dispersed particles of 0.3 micrometers in diameter or larger. Historical... means that disperses chromium (VI) into the air or onto an employee's body. (iii) The employer shall... change rooms in conformance with 29 CFR 1910.141. Where skin contact with chromium (VI) occurs,...

  19. 29 CFR 1910.1026 - Chromium (VI).

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... efficient in removing mono-dispersed particles of 0.3 micrometers in diameter or larger. Historical... means that disperses chromium (VI) into the air or onto an employee's body. (iii) The employer shall... change rooms in conformance with 29 CFR 1910.141. Where skin contact with chromium (VI) occurs,...

  20. 29 CFR 1910.1026 - Chromium (VI).

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... efficient in removing mono-dispersed particles of 0.3 micrometers in diameter or larger. Historical... means that disperses chromium (VI) into the air or onto an employee's body. (iii) The employer shall... change rooms in conformance with 29 CFR 1910.141. Where skin contact with chromium (VI) occurs,...

  1. Spray casting project final report

    SciTech Connect

    Churnetski, S.R.; Thompson, J.E.

    1996-08-01

    Lockheed Martin Energy Systems, Inc. (Energy Systems), along with other participating organizations, has been exploring the feasibility of spray casting depleted uranium (DU) to near-net shape as a waste minimization effort. Although this technology would be useful in a variety of applications where DU was the material of choice, this effort was aimed primarily at gamma-shielding components for use in storage and transportation canisters for high-level radioactive waste, particularly in the Multipurpose Canister (MPC) application. In addition to the waste-minimization benefits, spray casting would simplify the manufacturing process by allowing the shielding components for MPC to be produced as a single component, as opposed to multiple components with many fabrication and assembly steps. In earlier experiments, surrogate materials were used to simulate the properties (specifically reactivity and density) of DU. Based on the positive results from those studies, the project participants decided that further evaluation of the issues and concerns that would accompany spraying DU was warranted. That evaluation occupied substantially all of Fiscal Year 1995, yielding conceptual designs for both an intermediate facility and a production facility and their associated engineering estimates. An intermediate facility was included in this study to allow further technology development in spraying DU. Although spraying DU to near-net shape seems to be feasible, a number of technical, engineering, and safety issues would need to be evaluated before proceeding with a production facility. This report is intended to document the results from the spray-casting project and to provide information needed by anyone interested in proceeding to the next step.

  2. AMCC casting development, volume 2

    NASA Technical Reports Server (NTRS)

    1995-01-01

    PCC successfully cast and performed nondestructive testing, FPI and x-ray, on seventeen AMCC castings. Destructive testing, lab analysis and chemical milling, was performed on eleven of the castings and the remaining six castings were shipped to NASA or Aerojet. Two of the six castings shipped, lots 015 and 016, were fully processed per blueprint requirements. PCC has fully developed the gating and processing parameters of this part and feels the part could be implemented into production, after four more castings have been completed to ensure the repeatability of the process. The AMCC casting has been a technically challenging part due to its size, configuration, and alloy type. The height and weight of the wax pattern assembly necessitated the development of a hollow gating system to ensure structural integrity of the shell throughout the investment process. The complexity in the jacket area of the casting required the development of an innovative casting technology that PCC has termed 'TGC' or thermal gradient control. This method of setting up thermal gradients in the casting during solidification represents a significant process improvement for PCC and has been successfully implemented on other programs. The alloy, JBK75, is a relatively new alloy in the investment casting arena and required our engineering staff to learn the gating, processing, and dimensional characteristics of the material.

  3. Mechanical and Tribological Properties of HVOF-Sprayed (Cr3C2-NiCr+Ni) Composite Coating on Ductile Cast Iron

    NASA Astrophysics Data System (ADS)

    Ksiazek, Marzanna; Boron, Lukasz; Radecka, Marta; Richert, Maria; Tchorz, Adam

    2016-08-01

    The aim of the investigations was to compare the microstructure, mechanical, and wear properties of Cr3C2-NiCr+Ni and Cr3C2-NiCr coatings deposited by HVOF technique (the high-velocity oxygen fuel spray process) on ductile cast iron. The effect of nickel particles added to the chromium carbide coating on mechanical and wear behavior in the system of Cr 3 C 2 -NiCr+Ni/ductile cast iron was analyzed in order to improve the lifetime of coated materials. The structure with particular emphasis of characteristic of the interface in the system of composite coating (Cr 3 C 2 -NiCr+Ni)/ductile cast iron was studied using the optical, scanning, and transmission electron microscopes, as well as the analysis of chemical and phase composition in microareas. Experimental results show that HVOF-sprayed Cr3C2-NiCr+Ni composite coating exhibits low porosity, high hardness, dense structure with large, partially molten Ni particles and very fine Cr3C2 and Cr7C3 particles embedded in NiCr alloy matrix, coming to the size of nanocrystalline. The results were discussed in reference to examination of bending strength considering cracking and delamination in the system of composite coating (Cr 3 C 2 -NiCr+Ni)/ductile cast iron as well as hardness and wear resistance of the coating. The composite structure of the coating provides the relatively good plasticity of the coating, which in turn has a positive effect on the adhesion of coating to the substrate and cohesion of the composite coating (Cr3C2-NiCr+Ni) in wear conditions.

  4. Mechanical and Tribological Properties of HVOF-Sprayed (Cr3C2-NiCr+Ni) Composite Coating on Ductile Cast Iron

    NASA Astrophysics Data System (ADS)

    Ksiazek, Marzanna; Boron, Lukasz; Radecka, Marta; Richert, Maria; Tchorz, Adam

    2016-07-01

    The aim of the investigations was to compare the microstructure, mechanical, and wear properties of Cr3C2-NiCr+Ni and Cr3C2-NiCr coatings deposited by HVOF technique (the high-velocity oxygen fuel spray process) on ductile cast iron. The effect of nickel particles added to the chromium carbide coating on mechanical and wear behavior in the system of Cr 3 C 2 -NiCr+Ni/ductile cast iron was analyzed in order to improve the lifetime of coated materials. The structure with particular emphasis of characteristic of the interface in the system of composite coating (Cr 3 C 2 -NiCr+Ni)/ductile cast iron was studied using the optical, scanning, and transmission electron microscopes, as well as the analysis of chemical and phase composition in microareas. Experimental results show that HVOF-sprayed Cr3C2-NiCr+Ni composite coating exhibits low porosity, high hardness, dense structure with large, partially molten Ni particles and very fine Cr3C2 and Cr7C3 particles embedded in NiCr alloy matrix, coming to the size of nanocrystalline. The results were discussed in reference to examination of bending strength considering cracking and delamination in the system of composite coating (Cr 3 C 2 -NiCr+Ni)/ductile cast iron as well as hardness and wear resistance of the coating. The composite structure of the coating provides the relatively good plasticity of the coating, which in turn has a positive effect on the adhesion of coating to the substrate and cohesion of the composite coating (Cr3C2-NiCr+Ni) in wear conditions.

  5. Simultaneous Electrodialytic Preconcentration and Speciation of Chromium(III) and Chromium(VI).

    PubMed

    Ohira, Shin-Ichi; Nakamura, Koretaka; Shelor, C Phillip; Dasgupta, Purnendu K; Toda, Kei

    2015-11-17

    Large amounts of chromium (Cr) compounds are used for manufacturing of various products and various chemical processes. Some inevitably find their way into the environment. Environmental Cr is dominantly inorganic and is either in the cationic +3 oxidation state or in the anionic oxochromium +6 oxidation state. The two differ dramatically in their implications; Cr(III) is essential to human nutrition and even sold as a supplement, while Cr(VI) is a potent carcinogen. Drinking water standards for chromium may be based on total Cr or Cr(VI) only. Thus, Cr speciation analysis is very important. Despite their high sensitivity, atomic spectrometric techniques or induction coupled plasma-mass spectrometry (ICP-MS) cannot directly differentiate the oxidation states. We present here a new electrodialytic separation concept. Sample analyte ions are quantitatively transferred via appropriately ionically functionalized dialysis membranes into individual receptors that are introduced into the ICP-MS. There was no significant conversion of Cr(VI) to Cr(III) or vice versa during the very short (6 s) separation process. Effects of salinity (up to ∼20 mM NaCl) can be eliminated with proper membrane functionalization and receptor optimization. With the ICP-MS detector we used, the limits of detection for either form of Cr was 0.1 μg/L without preconcentration. Up to 10-fold preconcentration was readily possible by increasing the donor solution flow rate relative to the acceptor solution flow rates. The proposed approach permits simultaneous matrix isolation, preconcentration, and chromium speciation.

  6. A new casting defect healing technology

    SciTech Connect

    Hodge, E.S.; Reddoch, T.W.; Viswanathan, S.

    1997-01-01

    A new technology is presented for healing of defects in 356 aluminium alloys that provides economic upgrading of these cast alloys. It uses pneumatic isostatic forging (PIF) to produce high quality Al alloys products with enhanced mechanical properties uniform throughout the part, allowing higher design allowables and increased usage of Al alloy castings. The fundamental mechanism underlying PIF is a single mode plastic deformation process that uses isostatic application of pressures for 10-30 seconds at temperature. The process can be integrated in-line with other production operations, i.e., using the latent heat from the previous casting step. Results of applying the PIF process indicate lower cost and significant improvement in mechanical properties that rival and often exceed corresponding properties of other technologies like hot isostatic pressing and related processes. This process offers many advantages that are described in this paper in addition to presenting case histories of property enhancement by PIF and the mechanism responsible for property enhancement.

  7. On the damping capacity of cast irons

    NASA Astrophysics Data System (ADS)

    Golovin, S. A.

    2012-07-01

    The treatment of experimental data on the amplitude-dependent internal friction (ADIF) in terms of various theoretical models has revealed a staged character and the main mechanisms of the processes of energy dissipation in graphite with increasing amplitude of vibrations upon cyclic loading. It is shown that the level of the damping capacity of lamellar cast iron depends on the relationship between the elastic and strength characteristics of graphite and the matrix phase. In cast irons with a rigid matrix structure (pearlite, martensite), the energy dissipation is determined by the volume fraction and morphology of the initial graphite phase. In cast irons with a softer metallic phase (ferrite), the contact interaction of graphite inclusions with the matrix and the properties of the matrix introduce additional sources of high damping.

  8. Composite Materials Processing of Cast Iron and Ceramics Using Compo-Casting Technology

    NASA Astrophysics Data System (ADS)

    Tomita, Yoshihiro; Sumimoto, Haruyoshi

    The compo-casting technology of ceramics and cast iron is expected to be one of the major casting technologies that can expand the application fields of cast iron. This technique allows the heat energy of the molten metal to be utilized to produce cast iron products which are added with functions of ceramic materials. The largest problem in compo-casting technology is generation of cracks caused by thermal shock. Although this crack generation can be prevented by reducing the thermal stress by means of preheating ceramics, the necessary preheating temperature is considerably high and its precise controlling is difficult at the practical foundry working sites. In this study, we tried to numerically predict the critical preheating temperature of ceramics using the thermal stress analysis in unsteady heat transfer and the Newman's diagram, and found that the preheating of ceramics to reduce thermal stress could be substituted with placing an appropriate cast iron cover around the ceramics. Excellent results were obtained by using a method whereby a ceramic bar was covered with a flake graphite cast iron cover and fixed in a sand mold and then molten metal was poured. Then, two or three ceramics were examined at the same time under the compocasting condition. As a result, three specimens could be done at the same time by adjusting the cover space to 15mm. Moreover, irregular shape ceramics were examined under the compocasting condition. As a result, the compocasting could be done by devising the cover shape. In each condition, it was confirmed that the cover shape made from the analytical result was effective to the compocasting by doing the thermometry of the specimens.

  9. High Reynolds number tests of the CAST-10-2/DOA 2 transonic airfoil at ambient and cryogenic temper ature conditions

    NASA Technical Reports Server (NTRS)

    Stanewsky, E.; Demurie, F.; Ray, Edward J.; Johnson, C. B.

    1989-01-01

    The transonic airfoil CAST 10-2/DOA 2 was investigated in several major transonic wind tunnels at Reynolds numbers ranging from Re=1.3 x 10(exp 6) to 45 x 10(exp 6) at ambient and cryogenic temperature conditions. The main objective was to study the degree and extent of the effects of Reynolds number on both the airfoil aerodynamic characteristics and the interference effects of various model-wind-tunnel systems. The initial analysis of the CAST 10-2 airfoil results revealed appreciable real Reynolds number effects on this airfoil and showed that wall interference can be significantly affected by changes in Reynolds number thus appearing as true Reynolds number effects.

  10. Characterization of Bimetallic Castings with an Austenitic Working Surface Layer and an Unalloyed Cast Steel Base

    NASA Astrophysics Data System (ADS)

    Wróbel, Tomasz

    2014-05-01

    The paper presents the technology of bimetallic castings based on the founding method of layer coating directly in the cast process of the so-called method of mold cavity preparation. The prepared castings consist of two fundamental parts, i.e., the base and the working surface layer. The base part of the bimetallic casting is typical foundry material, i.e., unalloyed cast steel, whereas the working layer is a plate of austenitic alloy steel sort X2CrNi 18-9. The quality of the joint between the base part and the working layer was evaluated on the basis of ultrasonic non-destructive testing and structure examinations containing metallographic macro- and microscopic studies with the use of a light microscope (LOM) with microhardness measurements and a scanning electron microscope (SEM) with microanalysis of the chemical composition (energy dispersive spectroscopy—EDS). On the basis of the obtained results it was confirmed that the decisive phenomena needed to create a permanent joint between the two components of the bimetallic casting are carbon and heat transport in the direction from the high-carbon and hot base material which was poured into the mold in the form of liquid metal to the low-carbon and cold material of the working layer which was placed in the mold cavity in the form of a monolithic insert.

  11. Structure and Property Studies on Austempered and As-Cast Ausferritic Gray Cast Irons

    NASA Astrophysics Data System (ADS)

    Vadiraj, Aravind; Balachandran, G.; Kamaraj, M.

    2010-10-01

    A high-strength and wear-resistant alloyed gray iron with ausferritic microstructure on solidification directly from molten condition could be made in a Ni and Mo alloyed gray cast iron. The as-cast ausferritic cast iron was compared with two conventionally austempered gray iron with and without Ni and Mo additions. The various phase constitution and volume fractions were analyzed using optical, SEM and XRD analyses. The various aspects of the alloy chemistry and processing conditions have been correlated with the microstructure and mechanical properties obtained. The analysis showed that the Ni-Mo alloyed austempered gray iron and the directly as-cast austempered gray iron had similar phase constitutions. The strength of the direct as-cast alloy with ausferritic microstructure was higher than the others due to its higher austenite content and carbide distribution. The wear rate of the conventionally austempered Ni and Mo containing alloy and direct as-cast ausferritic alloys is 20% of the austempered gray iron without Ni and Mo with friction coefficient less than 0.4.

  12. Dehydration of cyclohexanol on aluminum-chromium and aluminum-molybdenum catalysts

    SciTech Connect

    Sibarov, D.A.; Dokuchaeva, T.G.; Lezdin, S.U.; Titova, A.V.; Karpenko, E.V.

    1988-09-20

    The purpose of this work was to investigate the activity of chromium and molybdenum oxides deposited on ..gamma..-Al/sub 2/O/sub 3/ in the conversion reaction of cyclohexanol. The authors established that chromium oxide deposited on aluminum oxide has a high activity in the dehydration reaction of cyclohexanol. The yield of ketone reached 95 mole %. They showed that Al-Mo catalysts possess emphasized acidic properties, and that the main reaction products with these catalysts are cyclohexene and cyclohexane.

  13. USGS ShakeCast

    USGS Publications Warehouse

    Wald, David; Lin, Kuo-Wan

    2007-01-01

    Automating, Simplifying, and Improving the Use of ShakeMap for Post-Earthquake Decisionmaking and Response. ShakeCast is a freely available, post-earthquake situational awareness application that automatically retrieves earthquake shaking data from ShakeMap, compares intensity measures against users facilities, and generates potential damage assessment notifications, facility damage maps, and other Web-based products for emergency managers and responders.

  14. Study of the pore structure of ceramics prepared by the slip casting method

    NASA Technical Reports Server (NTRS)

    Guzman, I. Y.; Dobysh, A. V.

    1984-01-01

    The porosity of the slip cast Si3N4 is similar to that of pressed Si3N4 formed at 2500 kg/sq cm. The porosity of cast Si oxynitride is equivalent to that of samples stressed at 10,000 kg/sq cm. Crucibles formed from these materials by slip casting have high thermal shock and corrosion resistance.

  15. The ToxCast Chemical Landscape - Paving the Road to 21st Century Toxicology

    EPA Science Inventory

    The ToxCast high-throughput screening (HTS) program within the U.S. Environmental Protection Agency (EPA) was launched in 2007. Phase I of the program screened 310 chemicals, mostly pesticides, across hundreds of ToxCast assay endpoints. In Phase II, the ToxCast library was exp...

  16. Low-chromium reduced-activation chromium-tungsten steels

    SciTech Connect

    Klueh, R.L.; Alexander, D.J.; Maziasz, P.J.

    1996-10-01

    Bainitic microstructures formed during continuous cooling can differ from classical upper and lower bainite formed during isothermal transformation. Two types of non-classical bainite were observed depending on the cooling rate: carbide-free acicular bainite at rapid cooling rates and granular bainite at slower cooling rates. The Charpy impact toughness of the acicular ferrite was found to be considerably better than for the granular bainite. It was postulated that alloying to improve the hardenability of the steel would promote the formation of acicular bainite, just as increasing the cooling rate does. To test this, chromium and tungsten were added to the 2 1/4Cr-2W and 2 1/4Cr-2WV steel compositions to increase their hardenability, and the microstructures and mechanical properties were examined.

  17. A platinum-chromium steel for cardiovascular stents.

    PubMed

    O'Brien, Barry J; Stinson, Jon S; Larsen, Steve R; Eppihimer, Michael J; Carroll, William M

    2010-05-01

    The desire to reduce the strut thickness of cardiovascular stents has driven the development of a new high strength radiopaque alloy, based on additions of platinum to a chromium-rich iron based matrix. This paper reports on initial development of the alloy and the rationale for selection of the composition. Data is presented for tensile and microstructural characterization, surface oxide analysis, corrosion resistance and endothelial cell response of the alloy. The results demonstrate the solid solution strengthening effect of the platinum, with an average yield strength of 480 MPa achieved. The material surface consists of primarily chromium oxide which contributes to the high corrosion resistance observed. The cell assay result suggests that surfaces of this Pt-enhanced alloy endothelialize in a manner comparable to stainless steel.

  18. Arsenic toxicosis and suspected chromium toxicosis in a herd of cattle.

    PubMed

    Thatcher, C D; Meldrum, J B; Wikse, S E; Whittier, W D

    1985-07-15

    Arsenic toxicosis and suspected chromium toxicosis were diagnosed in a herd of cattle that ingested ashes from lumber treated with copper, chromium, and arsenic. Findings included peracute death, depression, ataxia, weakness, recumbency, and watery diarrhea. Chemical analyses of liver, kidney, abomasal contents, rumen contents, and ashes revealed high concentrations of arsenic and chromium. Histologically, specimens of abomasum and duodenum had diffuse mucosal degeneration and engorged capillaries. Epithelial cells of the proximal convoluted tubules and distal collecting tubules of the kidney were swollen and had mild granular cytoplasmic degeneration. Burning lumber treated with copper, chromium, and arsenic does not remove the heavy metals from them, and ingestion of the ashes from the wood constitutes a hazard to livestock health.

  19. Environmental exposure to chromium compounds in the valley of León, México.

    PubMed Central

    Armienta-Hernández, M A; Rodríguez-Castillo, R

    1995-01-01

    The effects on the environment and health of the operation of a chromate compounds factory and tanneries in the León valley in central México are discussed. Sampling and analysis of chromium were performed in water, soil, and human urine. Groundwater has been polluted in an area of about 5 km2 by the leaching of a solid factory waste, which results in concentrations up to 50 mg/l of hexavalent chromium. The plume shape and extension appear to be controlled by the prevailing well extraction regime. Total chromium was detected in the soil around the factory as a result of both aerial transport and deposition of dust produced in the chromate process and irrigation with tannery-contaminated water. Analysis of the impact of chromium in air and water on populations with various degrees of exposure revealed that highly harmful health effects were not observed. PMID:7621799

  20. Technetium Getters to Improve Cast Stone Performance

    SciTech Connect

    Neeway, James J.; Lawter, Amanda R.; Serne, R. Jeffrey; Asmussen, Robert M.; Qafoku, Nikolla

    2015-10-15

    The cementitious material known as Cast Stone has been selected as the preferred waste form for solidification of aqueous secondary liquid effluents from the Hanford Tank Waste Treatment and Immobilization Plant (WTP) process condensates and low-activity waste (LAW) melter off-gas caustic scrubber effluents. Cast Stone is also being evaluated as a supplemental immobilization technology to provide the necessary LAW treatment capacity to complete the Hanford tank waste cleanup mission in a timely and cost effective manner. Two radionuclides of particular concern in these waste streams are technetium-99 (99Tc) and iodine-129 (129I). These radioactive tank waste components contribute the most to the environmental impacts associated with the cleanup of the Hanford site. A recent environmental assessment of Cast Stone performance, which assumes a diffusion controlled release of contaminants from the waste form, calculates groundwater in excess of the allowable maximum permissible concentrations for both contaminants. There is, therefore, a need and an opportunity to improve the retention of both 99Tc and 129I in Cast Stone. One method to improve the performance of Cast Stone is through the addition of “getters” that selectively sequester Tc and I, therefore reducing their diffusion out of Cast Stone. In this paper, we present results of Tc and I removal from solution with various getters with batch sorption experiments conducted in deionized water (DIW) and a highly caustic 7.8 M Na Ave LAW simulant. In general, the data show that the selected getters are effective in DIW but their performance is comprised when experiments are performed with the 7.8 M Na Ave LAW simulant. Reasons for the mitigated performance in the LAW simulant may be due to competition with Cr present in the 7.8 M Na Ave LAW simulant and to a pH effect.