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Sample records for high ni-cr alloys

  1. Study of the effects of implantation on the high Fe-Ni-Cr and Ni-Cr-Al alloys

    NASA Technical Reports Server (NTRS)

    Ribarsky, M. W.

    1985-01-01

    A theoretical study of the effects of implantation on the corrosion resistance of Fe-Ni-Cr and Ni-Cr-Al alloys was undertaken. The purpose was to elucidate the process by which corrosion scales form on alloy surfaces. The experiments dealt with Ni implanted with Al, exposed to S at high temperatures, and then analyzed using scanning electron microscopy, scanning Auger spectroscopy and X-ray fluorescence spectroscopy. Pair bonding and tight-binding models were developed to study the compositions of the alloys and as a result, a new surface ordering effect was found which may exist in certain real alloys. With these models, the behavior of alloy constituents in the presence of surface concentrations of O or S was also studied. Improvements of the models to take into account the important effects of long- and short-range ordering were considered. The diffusion kinetics of implant profiles at various temperatures were investigated, and it was found that significant non-equilibrium changes in the profiles can take place which may affect the implants' performance in the presence of surface contaminants.

  2. Evaluation of high Ni-Cr-Mo alloys for the construction of sulfur dioxide scrubber plants

    NASA Astrophysics Data System (ADS)

    Rajendran, N.; Rajeswari, S.

    1996-02-01

    Corrosion in wet lime/limestone systems used for flue gas desulfurization in thermal power plants is of great concern. The frequent variations in acidity and in chloride and fluoride ion concentrations experienced by such systems pose a serious threat to the materials of construction. Currently used materials mostly type 316L stainless steel often fail to meet their life expectancy. The present study evaluates the performance of advanced Ni- Cr- Mo alloys 59 and C- 276 in a simulated sulfur dioxide scrubber environment. Accelerated tests showed that high Ni- Cr- Mo alloys have little tendency to leach metal ions such as chromium, nickel, and molybdenum at different impressed potentials. Scanning electron microscopy was used to examine the morphology of pitting attack.

  3. Investigation of the mechanical properties of FeNiCrMnSi high entropy alloy wear resistant

    NASA Astrophysics Data System (ADS)

    Buluc, G.; Florea, I.; Chelariu, R.; Popescu, G.; Carcea, I.

    2016-06-01

    In this paper we investigated microstructure, hardness and wear resistance for FeNiCrMnAl, high entropy alloy. The FeNiCrMnSi, high entropy alloy was elaborated in a medium induction furnace, by choosing the silicon, as an alliance element within the equi- atomic high entropy alloy, we managed to obtain a dendritic structure, the formation of intermetallic compounds or separated silicon. The medium hardness value of the investigated alloy was 948.33 HV and the medium value of the friction coefficient was 0.6655 in the first 20 seconds and 0.5425 for 1667 seconds. The volume loss of the high entropy alloy FeNiCrMnSi was 0.0557 mm3.

  4. Investigation of FeNiCrWMn - a new high entropy alloy

    NASA Astrophysics Data System (ADS)

    Buluc, G.; Florea, I.; Bălţătescu, O.; Florea, R. M.; Carcea, I.

    2015-11-01

    The term of high entropy alloys started from the analysis of multicomponent alloys, which were produced at an experimental level since 1995 by developing a new concept related to the development of metallic materials. Recent developments in the field of high-entropy alloys have revealed that they have versatile properties like: ductility, toughness, hardness and corrosion resistance [1]. Up until now, it has been demonstrated that the explored this alloys are feasible to be synthesized, processed and analyzed contrary to the misunderstanding based on traditional experiences. Moreover, there are many opportunities in this field for academic studies and industrial applications [1, 2]. As the combinations of composition and process for producing high entropy alloys are numerous and each high entropy alloy has its own microstructure and properties to be identified and understood, the research work is truly limitless. The novelty of these alloys consists of chemical composition. These alloys have been named high entropy alloys due to the atomic scale mixing entropies higher than traditional alloys. In this paper, I will present the microscopy and the mechanical properties of high entropy alloy FeNiCrWMn.

  5. Low-cost Fe--Ni--Cr alloys for high temperature valve applications

    DOEpatents

    Muralidharan, Govindarajan

    2017-03-28

    An Fe--Ni--Cr alloy is composed essentially of, in terms of weight percent: 1 to 3.5 Al, up to 2 Co, 15 to 19.5 Cr, up to 2 Cu, 23 to 40 Fe, up to 0.3 Hf, up to 4 Mn, 0.15 to 2 Mo, up to 0.15 Si, up to 1.05 Ta, 2.8 to 4.3 Ti, up to 0.5 W, up to 0.06 Zr, 0.02 to 0.15 C, 0.0001 to 0.007 N, balance Ni, wherein, in terms of atomic percent: 6.5.ltoreq.Al+Ti+Zr+Hf+Ta.ltoreq.10, 0.33.ltoreq.Al/(Al+Ti+Zr+Hf+Ta).ltoreq.0.065, 4.ltoreq.(Fe+Cr)/(Al+Ti+Zr+Hf+Ta).ltoreq.10, the alloy being essentially free of Nb and V.

  6. Corrosion Behavior of NiCrFe Alloy 600 in High Temperature, Hydrogenated Water

    SciTech Connect

    SE Ziemniak; ME Hanson

    2004-11-02

    The corrosion behavior of Alloy 600 (UNS N06600) is investigated in hydrogenated water at 260 C. The corrosion kinetics are observed to be parabolic, the parabolic rate constant being determined by chemical descaling to be 0.055 mg dm{sup -2} hr{sup -1/2}. A combination of scanning and transmission electron microscopy, supplemented by energy dispersive X-ray spectroscopy and grazing incidence X-ray diffraction, are used to identify the oxide phases present (i.e., spinel) and to characterize their morphology and thickness. Two oxide layers are identified: an outer, ferrite-rich layer and an inner, chromite-rich layer. X-ray photoelectron spectroscopy with argon ion milling and target factor analysis is applied to determine spinel stoichiometry; the inner layer is (Ni{sub 0.7}Fe{sub 0.3})(Fe{sub 0.3}Cr{sub 0.7}){sub 2}O{sub 4}, while the outer layer is (Ni{sub 0.9}Fe{sub 0.1})(Fe{sub 0.85}Cr{sub 0.15}){sub 2}O{sub 4}. The distribution of trivalent iron and chromium cations in the inner and outer oxide layers is essentially the same as that found previously in stainless steel corrosion oxides, thus confirming their invariant nature as solvi in the immiscible spinel binary Fe{sub 3}O{sub 4}-FeCr{sub 2}O{sub 4} (or NiFe{sub 2}O{sub 4}-NiCr{sub 2}O{sub 4}). Although oxidation occurred non-selectively, excess quantities of nickel(II) oxide were not found. Instead, the excess nickel was accounted for as recrystallized nickel metal in the inner layer, as additional nickel ferrite in the outer layer, formed by pickup of iron ions from the aqueous phase, and by selective release to the aqueous phase.

  7. Environmentally Assisted Cracking of Commercial Ni-Cr-Mo Alloys - A Review

    SciTech Connect

    Rebak, R B

    2004-11-09

    Nickel-Chromium-Molybdenum alloys (Ni-Cr-Mo) are highly resistant to general corrosion, localized corrosion and environmentally assisted cracking (EAC). Cr acts as a beneficial element under oxidizing acidic conditions and Mo under reducing conditions. All three elements (Ni, Cr and Mo) act synergistically to provide resistance to EAC in environments such as hot concentrated chloride solutions. Ni-Cr-Mo alloys may suffer EAC in environments such as hot caustic solutions, hot wet hydrofluoric acid (HF) solutions and in super critical water oxidation (SCWO) applications. Not all the Ni-Cr-Mo alloys have the same susceptibility to cracking in the mentioned environments. Most of the available data regarding EAC is for the oldest Ni-Cr-Mo alloys such as N10276 and N06625.

  8. Heat treatment of NiCrFe alloy to optimize resistance to intergrannular stress corrosion

    DOEpatents

    Steeves, Arthur F.; Bibb, Albert E.

    1984-01-01

    A process of producing a NiCrFe alloy having a high resistance to stress corrosion cracking comprising heating a NiCrFe alloy to a temperature sufficient to enable the carbon present in the alloy body in the form of carbide deposits to enter into solution, rapidly cool the alloy body, and heat the cooled body to a temperature between 1100.degree. to 1500.degree. F. for about 1 to 30 hours.

  9. Heat treatment of NiCrFe alloy 600 to optimize resistance to intergranular stress corrosion

    DOEpatents

    Steeves, A.F.; Bibb, A.E.

    A process of producing a NiCrFe alloy having a high resistance to stress corrosion cracking comprises heating a NiCrFe alloy to a temperature sufficient to enable the carbon present in the alloy body in the form of carbide deposits to enter into solution, rapidly cooling the alloy body, and heating the cooled body to a temperature between 1100 to 1500/sup 0/F for about 1 to 30 hours.

  10. Microhardness of Ni-Cr alloys under different casting conditions.

    PubMed

    Bauer, José Roberto de Oliveira; Loguercio, Alessandro Dourado; Reis, Alessandra; Rodrigues Filho, Leonardo Eloy

    2006-01-01

    This study evaluated the microhardness of Ni-Cr alloys used in fixed prosthodontics after casting under different conditions. The casting conditions were: (1-flame/air torch) flame made of a gas/oxygen mixture and centrifugal casting machine in a non-controlled casting environment; (2-induction/argon) electromagnetic induction in an environment controlled with argon; (3-induction/vacuum) electromagnetic induction in a vacuum environment; (4-induction/air) electromagnetic induction in a non-controlled casting environment. The 3 alloys used were Ni-Cr-Mo-Ti, Ni-Cr-Mo-Be, and Ni-Cr-Mo-Nb. Four castings with 5 cylindrical, 15 mm-long specimens (diameter: 1.6 mm) in each casting ring were prepared. After casting, the specimens were embedded in resin and polished for Vickers microhardness (VH) measurements in a Shimadzu HMV-2 (1,000 g for 10 s). A total of 5 indentations were done for each ring, one in each specimen. The data was subjected to two-way ANOVA and Tukey's multiple comparison tests (alpha = 0.05). The VH values of Ni-Cr-Mo-Ti (422 +/- 7.8) were statistically higher (p < 0.05) than those of Ni-Cr-Mo-Nb (415 +/- 7.6). The lowest VH values were found for Ni-Cr-Mo-Be (359 +/- 10.7). The VH values obtained in the conditions induction/argon and induction/vacuum were similar (p > 0.05) and lower than the values obtained in the conditions induction/air and flame/air torch (p < 0.05). The VH values in the conditions induction/air and flame/air were similar (p > 0.05). The microhardness of the alloys is influenced by their composition and casting method. The hardness of the Ni-Cr alloys was higher when they were cast with the induction/air and flame/air torch methods.

  11. Transient oxidation of multiphase Ni-Cr base alloys

    SciTech Connect

    Baran, G.; Meraner, M.; Farrell, P.

    1988-06-01

    Four commercially available Ni-Cr-based alloys used with porcelain enamels were studied. Major alloying elements were Al, Be, Si, B, Nb, and Mo. All alloys were multiphase. During heat treatments simulating enameling conditions, phase changes occurred in most alloys and were detected using hardness testing, differential thermal analysis (DTA), and microscopy. Oxidation of these alloys at 1000/degrees/C for 10 min produced an oxide layer consisting principally of chromium oxide, but the oxide morphology varied with each alloy depending on the alloy microstructure. Controlling alloy microstructure while keeping the overall composition unchanged may be a means of preventing wrinkled poorly adherent scales from forming.

  12. Diffusive Interaction Between Ni-Cr-Al Alloys

    NASA Astrophysics Data System (ADS)

    Tkacz-Śmiech, Katarzyna; Danielewski, Marek; Bożek, Bogusław; Berent, Katarzyna; Zientara, Dariusz; Zajusz, Marek

    2017-03-01

    In high-temperature coatings, welded parts, and a range of other applications, components in the contact zone interdiffuse at elevated temperatures and may react to change the phase composition. The diffusion zone can be complex and can consist of sequential layers of intermediate phases, solid solutions, and in the case of multicomponent systems also of multiphase layers. In this work, the interdiffusion in Ni-Cr-Al alloys is studied experimentally and modeled numerically. The diffusion multiples were prepared by hot isostatic pressing and post-annealing at 1473 K (1200 °C). The concentration profiles were measured with wide-line EDS technique which allowed obtaining high-accuracy diffusion paths. The experimental profiles and diffusion paths were compared with numerical results simulated with application of very recent model of interdiffusion in muticomponent-multiphase systems. The calculated and experimental data show good agreement.

  13. Electrochemical Testing of Ni-Cr-Mo-Gd Alloys

    SciTech Connect

    T. E. Lister; R. E. Mizia; H. Tian

    2005-10-01

    The waste package site recommendation design specified a boron-containing stainless steel, Neutronit 976/978, for fabrication of the internal baskets that will be used as a corrosion-resistant neutron-absorbing material. Recent corrosion test results gave higher-than-expected corrosion rates for this material. The material callout for these components has been changed to a Ni-Cr-Mo-Gd alloy (ASTM-B 932-04, UNS N06464) that is being developed at the Idaho National Laboratory. This report discusses the results of initial corrosion testing of this material in simulated in-package environments that could contact the fuel baskets after breach of the waste package outer barrier. The corrosion test matrix was executed using the potentiodynamic and potentiostatic electrochemical test techniques. The alloy performance shows low rates of general corrosion after initial removal of a gadolinium-rich second phase that intersects the surface. The high halide-containing test solutions exhibited greater tendencies toward initiation of crevice corrosion.

  14. Effect of Corrosion Film Composition and Structure on the Corrosion Kinetics of Ni-Cr-Fe Alloys in High Temperature Water

    SciTech Connect

    P.M. Rosecrans; N. Lewis; D.J. Duquette

    2002-02-27

    Nickel alloys such as Alloy 600 undergo Stress Corrosion Cracking (SCC) in pure water at temperatures between about 260 C and the critical point. Increasing the level of Cr in Ni-Fe-Cr alloys increases SCC resistance in aerated and deaerated water. The mechanism is not understood. The effect of Cr composition on oxide microstructure and corrosion kinetics of Ni-Fe-Cr alloys was determined experimentally, to evaluate whether the anodic dissolution model for SCC can account for the effect of Cr on SCC. The alloy corrosion rate and corrosion product oxide microstructure is strongly influenced by the Cr composition. Corrosion kinetics are parabolic and influenced by chromium concentration, with the parabolic constant first increasing then decreasing as Cr increases from 5 to 39%. Surface analyses using Analytical Electron microscopy (AEM) and Auger Electron Spectroscopy (AES) show that the corrosion product film that forms initially on all alloys exposed to high purity high temperature water is a nickel rich oxide. With time, the amount of chromium in the oxide film increases and corrosion proceeds toward the formation of the more thermodynamically stable spinel or hexagonal Cr-rich oxides, similar to high temperature gaseous oxidation. Due to the slower diffusion kinetics at the temperatures of water corrosion compared to those in high temperature gaseous oxidation, however, the films remain as a mixture of NiO, mixed Ni, Fe and Cr spinels, NiCrO{sub 3} and FeCrO{sub 3}. As the amount of Cr in the film increases and the nature of the film changes from NiO to spinel or hexagonal oxides, cation diffusion through the films slows, slowing the corrosion rate. These observations are qualitatively consistent with an anodic dissolution SCC mechanism. However, parametric modeling of the SCC growth process, applying available creep, oxide rupture strain and corrosion kinetics data, indicates that the anodic dissolution mechanism accounts for only a fraction of the effect of Cr

  15. Characterization of Ni-Cr alloys using different casting techniques and molds.

    PubMed

    Chen, Wen-Cheng; Teng, Fu-Yuan; Hung, Chun-Cheng

    2014-02-01

    This study differentiated the mechanical properties of nickel-chromium (Ni-Cr) alloys under various casting techniques (different casting molds and casting atmospheres). These techniques were sampled by a sand mold using a centrifugal machine in ambient air (group I) and electromagnetic induction in an automatic argon castimatic casting machine (group II). The specimen casting used a graphite mold by a castimatic casting machine (group III). The characteristics of the Ni-Cr alloys, yield and ultimate tensile strength, bending modulus, microhardness, diffraction phase, grindability, ability to spring back, as well as ground microstructure and pattern under different casting conditions were evaluated. The group III specimens exhibited the highest values in terms of strength, modulus, hardness, and grindability at a grind rate of 500 rpm. Moreover, group III alloys exhibited smaller grain sizes, higher ability to spring back, and greater ductility than those casted by sand investment (groups I and II). The main factor, "casting mold," significantly influenced all mechanical properties. The graphite mold casting of the Ni-Cr dental alloys in a controlled atmosphere argon casting system provided an excellent combination of high mechanical properties and good ability to spring back, and preserved the ductile properties for application in Ni-Cr porcelain-fused system. The results can offer recommendations to assist a prosthetic technician in selecting the appropriate casting techniques to obtain the desired alloy properties.

  16. Bonding Ni-Cr alloy to tooth structure with adhesive resin cements.

    PubMed

    Penugonda, B; Scherer, W; Cooper, H; Kokoletsos, N; Koifman, V

    1992-01-01

    This study was to determine the shear bond strengths of Ni-Cr alloy to Ni-Cr alloy (Group I), Ni-Cr alloy to enamel (Group II), and Ni-Cr alloy to dentin (Group III) using Imperva Dual, DC Metabond, All-Bond, Geristore, and Panavia. All bonded specimens were thermocycled 2000 x (5 degrees C-55 degrees C) after 24 hours and subjected to shear bond testing on a Universal Instron Testing Machine. In all groups of the study, Imperva Dual and CB Metabond had significantly (p < .05) higher bond values than Panavia.

  17. Localized Corrosion of a Neutron Absorbing Ni-Cr-Mo-Gd Alloy

    SciTech Connect

    R.E. Mizia; T. E. Lister; P. J. Pinhero; T. L. Trowbridge

    2005-04-01

    The National Spent Nuclear Fuel Program, located at the Idaho National Laboratory (INL), has developed a new nickel-chromium-molybdenum-gadolinium structural alloy for storage and long-term disposal of spent nuclear fuel (SNF). The new alloy will be used for SNF storage container inserts for nuclear criticality control. Gadolinium has been chosen as the neutron absorption alloying element due to its high thermal neutron absorption cross section. This alloy must be resistant to localized corrosion when exposed to postulated Yucca Mountain in-package chemistries. The corrosion resistance properties of three experimental heats of this alloy are presented. The alloys performance are be compared to Alloy 22 and borated stainless steel. The results show that initially the new Ni-Cr-Mo-Gd alloy is less resistant to corrosion as compared to another Ni-Cr-Mo-Gd alloy (Alloy 22); but when the secondary phase that contains gadolinium (gadolinide) is dissolved, the alloy surface becomes passive. The focus of this work is to qualify these gadolinium containing materials for ASME code qualification and acceptance in the Yucca Mountain Repository.

  18. [Composition and morphology of oxides on porcelain fused to Ni-Cr alloys. Be containing alloys].

    PubMed

    Watanabe, T

    1989-06-01

    Bonding strength between porcelain and Ni-Cr alloy for the porcelain fused-to metal crown in which Be is contained in the alloy is known to be higher than those in which Be is not contained. Since, bonding between porcelain and alloy is the reaction of oxides and porcelain, the bonding is thought to be influenced by the quality the oxides film which forms on the alloy surface. The purpose of this study was to determine the composition and morphology of the oxides formed on both Be containing and non-Be contained Ni-Cr alloys. The oxides analysis was done using an EPMA and Auger analysis. Also, the Porcelain/Ni-Cr alloy interface was observed by a scanning electron microscope (SEM). The following results are indicated from this investigation: 1. The oxides from the alloys not containing Be are corundum type Cr2O3 and spinel type NiCr2O4. These oxide layers are uniform, thick and porous and the adhesion to alloy is poor. 2. The oxides from alloy containing Be is BeO only. The BeO is uniform, thin and condensed. The adhesion to the alloy is good. 3. The oxide layer formed when the porcelain is fused to alloy containing Be is thin (1 micron average) and has good adhesion to alloy. 4. Be is selectively oxidized and controlled the form of Cr2O3 and NiO.

  19. Diffusional transport during the cyclic oxidation of. gamma. +. beta. , Ni-Cr-Al(Y, Zr) alloys

    SciTech Connect

    Nesbitt, J.A.; Heckel, R.W. )

    1988-02-01

    The cyclic oxidation behavior of several cast {gamma} + {beta}, Ni-Cr-Al(Y, Zr) alloys and one LPPS {gamma} + {beta}, Ni-Co-Cr-Al(Y) alloy was examined ({gamma}, fcc; {beta}, NiAl structure). Cyclic oxidation was performed by cycling between 1200{degree}C and approximately 70{degree}C. Oxide morphologies and microstructural changes during cyclic oxidation were noted. Recession of the high-Al {beta} phase was nonparabolic with time. Kirkendall porosity resulting from diffusional transport within the alloy was observed in the near-surface {gamma}-phase layer of one alloy. Concentration profiles for Ni, Cr, and Al were measured in the {gamma}-phase layer after various cyclic oxidation exposures. It was observed that cyclic oxidation results in a decreasing Al concentration at the oxide-metal interface due to a high demand for Al (a high rate of Al consumption) associated with oxide scale cracking and spalling. In addition, diffusion paths plotted on the ternary phase diagram shifted to higher Ni concentrations with increasing cyclic oxidation exposures. The alloy with the highest rate of Al consumption, and highest Al content, underwent breakway oxidation after 500 1-hr cycles at 1200{degree}C. Breakaway oxidation occurred when the Al concentration at the oxide-metal interface approached zero. The relationship between the Al transport in the alloy and breakaway oxidation is discussed.

  20. A sulfur segregation study of PWA 1480, NiCrAl, and NiAl alloys

    NASA Technical Reports Server (NTRS)

    Jayne, D. T.; Smialek, J. L.

    1993-01-01

    Some nickel based superalloys show reduced oxidation resistance from the lack of an adherent oxide layer during high temperature cyclic oxidation. The segregation of sulfur to the oxide-metal interface is believed to effect oxide adhesion, since low sulfur alloys exhibit enhanced adhesion. X ray Photoelectron Spectroscopy (XPS) was combined with an in situ sample heater to measure sulfur segregation in NiCrAl, PWA 1480, and NiAl alloys. The polished samples with a 1.5 to 2.5 nm (native) oxide were heated from 650 to 1100 C with hold times up to 6 hr. The sulfur concentration was plotted as a function of temperature versus time at temperature. One NiCrAl sulfur study was performed on the same casting used by Browning to establish a base line between previous Auger Electron Spectroscopy (AES) results and the XPS results of this study. Sulfur surface segregation was similar for PWA 1480 and NiCrAl and reached a maximum of 30 at% at 800 to 850 C. Above 900 C the sulfur surface concentration decreased to about 3 at% at 1100 C. These results are contrasted to the minimal segregation observed for low sulfur hydrogen annealed materials which exhibit improved scale adhesion.

  1. Dynamic behavior and microstructural evolution during moderate to high strain rate hot deformation of a Fe-Ni-Cr alloy (alloy 800H)

    NASA Astrophysics Data System (ADS)

    Cao, Yu; Di, Hongshuang; Zhang, Jiecen; Yang, Yaohua

    2015-01-01

    The objective of the study is to fundamentally understand the dynamic behavior of alloy 800H at moderate to high strain rate using hot compression tests and propose nucleation mechanism associated with dynamic crystallization (DRX). We firstly investigated the dynamic behavior of alloy 800H with industrial scale strain rates using hot compression tests and adiabatic correction was performed to correct as-measured flow curves. Secondly, a Johnson-Cook model was established by using the corrected data and could give a precise prediction of elevated temperature flow stress for the studied alloy. Finally, the nucleation mechanism of DRX grains at high strain rates was studied. The results showed that the predominant nucleation mechanism for DRX is the formation of "bulge" at parent grain boundary. Additionally, the fragmentation of original grain at low deformation temperatures and the twinning near the bulged regions at high deformation temperatures also accelerate the DRX process.

  2. MODELING OF NI-CR-MO BASED ALLOYS: PART II - KINETICS

    SciTech Connect

    Turchi, P A; Kaufman, L; Liu, Z

    2006-07-07

    The CALPHAD approach is applied to kinetic studies of phase transformations and aging of prototypes of Ni-Cr-Mo-based alloys selected for waste disposal canisters in the Yucca Mountain Project (YMP). Based on a previous study on alloy stability for several candidate alloys, the thermodynamic driving forces together with a newly developed mobility database have been used to analyze diffusion-controlled transformations in these Ni-based alloys. Results on precipitation of the Ni{sub 2}Cr-ordered phase in Ni-Cr and Ni-Cr-Mo alloys, and of the complex P- and {delta}-phases in a surrogate of Alloy 22 are presented, and the output from the modeling are compared with experimental data on aging.

  3. Ni-Cr based dental alloys; Ni release, corrosion and biological evaluation.

    PubMed

    Reclaru, L; Unger, R E; Kirkpatrick, C J; Susz, C; Eschler, P-Y; Zuercher, M-H; Antoniac, I; Lüthy, H

    2012-08-01

    In the last years the dental alloy market has undergone dramatic changes for reasons of economy and biocompatibility. Nickel based alloys have become widely used substitute for the much more expensive precious metal alloys. In Europe the prevalence of nickel allergy is 10-15% for female adults and 1-3% for male adults. Despite the restrictions imposed by the EU for the protection of the general population in contact dermatitis, the use of Ni-Cr dental alloys is on the increase. Some questions have to be faced regarding the safety risk of nickel contained in dental alloys. We have collected based on many EU markets, 8 Ni-Cr dental alloys. Microstructure characterization, corrosion resistance (generalized, crevice and pitting) in saliva and the quantities of cations released in particular nickel and CrVI have been evaluated. We have applied non parametric classification tests (Kendall rank correlation) for all chemical results. Also cytotoxicity tests and an evaluation specific to TNF-alpha have been conducted. According to the obtained results, it was found that their behavior to corrosion was weak but that nickel release was high. The quantities of nickel released are higher than the limits imposed in the EU concerning contact with the skin or piercing. Surprisingly the biological tests did not show any cytotoxic effect on Hela and L929 cells or any change in TNF-alpha expression in monocytic cells. The alloys did not show any proinflammatory response in endothelial cells as demonstrated by the absence of ICAM-1 induction. We note therefore that there is really no direct relationship between the in vitro biological evaluation tests and the physico-chemical characterization of these dental alloys. Clinical and epidemiological studies are required to clarify these aspects.

  4. The effect of yttrium and thorium on the oxidation behavior of Ni-Cr-Al alloys

    NASA Technical Reports Server (NTRS)

    Kumar, A.; Douglass, D. L.; Nasrallah, M.

    1974-01-01

    The investigation reported included a determination of the optimum composition of a Ni-Cr-Al ternary alloy with respect to oxidation resistance and minimum film-spalling tendencies. Yttrium and thorium in small amounts were added to the ternary alloy and an investigation of the oxidation mechanism and the oxide scale adherence was conducted. It was found that the oxidation mechanism of Ni-Cr-Al ternary alloys depends upon the composition of the alloy as well as the time, oxygen pressure, and temperature of oxidation.

  5. Interatomic potential to study the formation of NiCr clusters in high Cr ferritic steels

    NASA Astrophysics Data System (ADS)

    Bonny, G.; Bakaev, A.; Olsson, P.; Domain, C.; Zhurkin, E. E.; Posselt, M.

    2017-02-01

    Under irradiation NiSiPCr clusters are formed in high-Cr ferritic martensitic steels as well as in FeCr model alloys. In the literature little is known about the origin and contribution to the hardening of these clusters. In this work we performed density functional theory (DFT) calculations to study the stability of small substitutional NiCr-vacancy clusters and interstitial configurations in bcc Fe. Based on DFT data and experimental considerations a ternary potential for the ferritic FeNiCr system was developed. The potential was applied to study the thermodynamic stability of NiCr clusters by means of Metropolis Monte Carlo (MMC) simulations. The results of our simulations show that Cr and Ni precipitate as separate fractions and suggest only a limited synergetic effect between Ni and Cr. Therefore our results suggest that the NiCrSiP clusters observed in experiments must be the result of other mechanisms than the synergy of Cr and Ni at thermal equilibrium.

  6. A structural investigation of a plasma sprayed Ni--Cr based alloy coating

    SciTech Connect

    Sampath, S.; Neiser, R.A.; Herman, H. ); Kirkland, J.P.; Elam, W.T. )

    1993-01-01

    A Ni--Cr based hardfacing alloy has been plasma sprayed in ambient and low pressure atmospheres onto mild steel substrates. These coatings exhibit excellent wear and corrosion resistance; however, the significance of microstructure on properties has not been reported. This study relates the structure of the sprayed coatings to the processing conditions. X-ray diffraction results indicate phase separation in air plasma sprayed deposits, while low pressure plasma sprayed deposits exhibit a single supersaturated solid solution. Annealing of the air plasma sprayed coating shows dissolution of the bcc chromium phase, confirming its metastable nature. These results were confirmed using Extended X-ray Absorption Fine Structure (EXAFS) analysis, which further suggests a highly disordered structure, with partial oxidation of selected alloying elements, such as chromium. Transmission electron microscopy indicates a wide variety of microstructures in the air plasma sprayed deposit. In the case of low pressure sprayed deposit, the microstructures are homogeneous and uniform.

  7. Electrochemical methods to detect susceptibility of Ni-Cr-Mo-W alloy 22 to intergranular corrosion

    NASA Astrophysics Data System (ADS)

    Gorhe, D. D.; Raja, K. S.; Namjoshi, S. A.; Radmilovic, Velimir; Tolly, Alfredo; Jones, D. A.

    2005-05-01

    Alloy 22 (UNS N06022), a Ni-Cr-Mo-W based alloy, is a candidate material for the outer wall of nuclear waste package (NWP) containers. Even though the alloy is highly stable at low temperatures, it could undergo microstructural changes during processing such as welding and stress relieving. Formation of topologically close-packed (TCP) phases such as μ, P, σ, etc. and Cr-rich carbides could make the material susceptible to localized corrosion. Hence, it is important to correlate the microstructural changes with the corrosion resistance of the alloy by nondestructive and rapid electrochemical tests. In this investigation, different electrochemical test solutions were used to quantify the microstructural changes associated with aging and welding of the wrought alloy 22. The results of double-loop (DL) electrochemical potentiodynamic reactivation (EPR) tests in 1 M H2SO4+0.5 M NaCl+0.01 M KSCN solution indicated Cr depletion during initial stages of aging of wrought alloy 22. Results of EPR tests in 2 M HCl+0.01 M KSCN solution at 60 °C correlated well with the Mo depletion that occurred near TCP phases formed during aging of both weld and wrought alloy 22 materials. The EPR test results were compared with standard chemical weight loss measurements specified by ASTM standard G-28 methods A and B.

  8. Oxidation behavior of TD-NiCr in a dynamic high temperature environment

    NASA Technical Reports Server (NTRS)

    Tenney, D. R.; Young, C. T.; Herring, H. W.

    1974-01-01

    The oxidation behavior of TD-NiCr has been studied in static and high-speed flowing air environments at 1100 and 1200 C. It has been found that the stable oxide morphologies formed on the specimens exposed to the static and dynamic environments were markedly different. The faceted crystal morphology characteristic of static oxidation was found to be unstable under high-temperature, high-speed flow conditions and was quickly replaced by a porous NiO 'mushroom' type structure. Also, it was found that the rate of formation of CrO3 from Cr2O3 was greatly enhanced by high gas velocity conditions. The stability of Cr2-O3 was found to be greatly improved by the presence of an outer NiO layer, even though the NiO layer was very porous. An oxidation model is proposed to explain the observed microstructures and overall oxidation behavior of TD-NiCr alloys.

  9. Atomic Mobilities and Interdiffusivities for fcc Ni-Cr-Nb Alloys

    NASA Astrophysics Data System (ADS)

    Xu, Gaochi; Liu, Yajun; Kang, Zhitao

    2016-10-01

    The atomic mobilities and diffusion characteristics for fcc Ni-Cr-Nb alloys are explored by diffusion couples annealed at 1273 K (1000 °C) for 200 hours. The interdiffusion coefficients are extracted from intersection points of two diffusion paths, after which the atomic mobilities of Ni, Cr, and Nb in fcc Ni-Cr-Nb alloys are inversely obtained within the CALPHAD framework with the aid of related thermodynamic descriptions. In order to verify the quality of obtained kinetic parameters so that an accurate Ni-based atomic mobility database can be established, the composition profiles in diffusion couples and the diffusion paths superimposed upon Gibbs triangle are explored, where the experimentally measured and calculated values show good agreement.

  10. Some properties of a stir-cast Ni-Cr based dental alloy.

    PubMed

    Boswell, P G; Stevens, L

    1980-06-01

    A Ni-Cr based crown and bridge alloy has been successfully stir-cast into small investment mould spaces using a modified induction melting and casting machine. Stir-casting produced substantial improvements to the mechanical properties of the cast alloy. A model for the development of the stir-cast microstructure is described and the clinical significance of the improvements in the alloy's properties is discussed.

  11. Solute transport during the cyclic oxidation of Ni-Cr-Al alloys. M.S. Thesis

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.

    1982-01-01

    Important requirements for protective coatings of Ni-Cr-Al alloys for gas turbine superalloys are resistance to oxidation accompanied by thermal cycling, resistance to thermal fatigue cracking. The resistance to oxidation accompanied by thermal cycling is discussed. The resistance to thermal fatigue cracking is also considered.

  12. Long-term high-velocity oxidation and hot corrosion testing of several NiCrAl and FeCrAl base oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Deadmore, D. L.; Whittenberger, J. D.

    1982-01-01

    Several oxide dispersion strengthened (ODS) alloys have been tested for cyclic, long-term, high gas-velocity resistance to oxidation at 1100 C and hot corrosion at 900 C. Both nominally Ni-16Cr-4Al and Fe-20Cr-4.5Al ODS alloys were subjected up to about 2500 cycles, where each cycle consisted of 1 hr in a hot, Mach 0.3 combusted gas stream followed by a 3-min quench in an ambient temperature, Mach 0.3 air blast. For comparison to existing technology, a coated superalloy was simultaneously tested. The ODS iron alloy exhibited clearly superior behavior, surviving 3800 oxidation and 2300 hot corrosion cycles essentially unscathed. While the ODS nickel alloys exhibited adequate oxidation resistance, the long-term hot corrosion resistance could be marginal, since the best life for such alloys under these conditions was only about 1100 cycles. However, the hot corrosion resistance of the ODS Ni-base alloys is excellent in comparison to that of traditional superalloys.

  13. Role of lead in electrochemical reaction of alloy 600, alloy 690, Ni, Cr, and Fe in water

    NASA Astrophysics Data System (ADS)

    Hwang, Seong Sik; Kim, Joung Soo; Kim, Ju Yup

    2003-08-01

    It has been reported that lead causes stress corrosion cracking (SCC) in the secondary side of steam generators (SG) in pressurized water reactors (PWR). The materials of SG tubings are alloy 600, alloy 690, or alloy 800, among which the main alloying elements are Ni, Cr, and Fe. The effect of lead on the electrochemical behaviors of alloy 600 and alloy 690 using an anodic polarization technique was evaluated. We also obtained polarization curves of pure Ni, Cr, and Fe in water containing lead. As the amount of lead in the solution increased, critical current densities and passive current densities of alloy 600 and alloy 690 increased, while the breakdown potential of the alloys decreased. Lead increased critical current density and the passive current of Cr in pH 4 and pH 10. The instability of passive film of steam generator tubings in water containing lead might arise from the instability of Cr passivity.

  14. Corrosion of Fe, Ni, Cr and their alloys in simulated municipal waste incineration conditions

    SciTech Connect

    Soutrel, F.; Rapin, C.; Steinmetz, P.; Pierotti, G.

    1998-12-31

    One limitation in MSW incineration process is with the degradation of metallic parts (tubes), which can be very severe in the plants, because of the high level of corrosive gases (HCl and SO{sub 2}). Rather than using very resistant but very expensive alloys to make waterwall and superheater tubes, it can be interesting to apply coatings to carbon steels. The problem is however to find the better combination of elements compatible with the substrate and the long term resistance to corrosion. Individual components of coating alloys (Iron, Nickel, Chromium) and also binary alloys (Fe-Cr, Ni-Cr) which can be used to coat metallic parts, have been tested in simulated waste environment (ash, air+HCl+SO{sub 2}, 500 C). Corrosion kinetics and mechanisms could be identified with use of thermogravimetry and with characterization of the corrosion products (XRD, SEM, Electron Microprobe and DSC), Alkaline components present in the ash have a determining influence on the corrosion processes. This result could be correlated to the difference between the thermodynamic properties of complex oxides formed with sodium or potassium (A G, melting temperature, etc...).

  15. The Influence of Composition upon Surface Degradation and Stress Corrosion Cracking of the Ni-Cr-Mo Alloys in Wet Hydrofluoric Acid

    SciTech Connect

    Crook, P; Meck, N S; Rebak, R B

    2006-12-04

    At concentrations below 60%, wet hydrofluoric acid (HF) is extremely corrosive to steels, stainless steels and reactive metals, such as titanium, zirconium, and tantalum. In fact, only a few metallic materials will withstand wet HF at temperatures above ambient. Among these are the nickel-copper (Ni-Cu) and nickel-chromium-molybdenum (Ni-Cr-Mo) alloys. Previous work has shown that, even with these materials, there are complicating factors. For example, under certain conditions, internal attack and stress corrosion cracking (SCC) are possible with the Ni-Cr-Mo alloys, and the Ni-Cu materials can suffer intergranular attack when exposed to wet HF vapors. The purpose of this work was to study further the response of the Ni-Cr-Mo alloys to HF, in particular their external corrosion rates, susceptibility to internal attack and susceptibility to HF-induced SCC, as a function of alloy composition. As a side experiment, one of the alloys was tested in two microstructural conditions, i.e. solution annealed (the usual condition for materials of this type) and long-range ordered (this being a means of strengthening the alloy in question). The study of external corrosion rates over wide ranges of concentration and temperature revealed a strong beneficial influence of molybdenum content. However, tungsten, which is used as a partial replacement for molybdenum in some Ni-Cr-Mo alloys, appears to render the alloys more prone to internal attack. With regard to HF-induced SCC of the Ni-Cr-Mo alloys, this study suggests that only certain alloys (i.e., those containing tungsten) exhibit classical SCC. It was also discovered that high external corrosion rates inhibit HF-induced SCC, presumably due to rapid progression of the external attack front. With regard to the effects of long-range ordering, these were only evident at the highest test temperatures, where the ordered structure exhibited much higher external corrosion rates than the annealed structure.

  16. Some TEM observations of Al2O3 scales formed on NiCrAl alloys

    NASA Technical Reports Server (NTRS)

    Smialek, J.; Gibala, R.

    1979-01-01

    The microstructural development of Al2O3 scales on NiCrAl alloys has been examined by transmission electron microscopy. Voids were observed within grains in scales formed on a pure NiCrAl alloy. Both voids and oxide grains grew measurably with oxidation time at 1100 C. The size and amount of porosity decreased towards the oxide-metal growth interface. The voids resulted from an excess number of oxygen vacancies near the oxidemetal interface. Short-circuit diffusion paths were discussed in reference to current growth stress models for oxide scales. Transient oxidation of pure, Y-doped, and Zr-doped NiCrAl was also examined. Oriented alpha-(Al, Cr)2O3 and Ni(Al, Cr)2O4 scales often coexisted in layered structures on all three alloys. Close-packed oxygen planes and directions in the corundum and spinel layers were parallel. The close relationship between oxide layers provided a gradual transition from initial transient scales to steady state Al2O3 growth.

  17. Some TEM observations of Al2O3 scales formed on NiCrAl alloys

    NASA Technical Reports Server (NTRS)

    Smialek, J.; Gibala, R.

    1979-01-01

    The microstructural development of Al2O3 scales on NiCrAl alloys has been examined by transmission electron microscopy. Voids have been observed within grains in scales formed on a pure NiCrAl alloy. Both voids and oxide grains grew measurably with oxidation time at 1100 C. The size and amount of porosity decreased towards the oxide-metal growth interface. It was postulated that the voids resulted from an excess number of oxygen vacancies near the oxide-metal interface. Short-circuit diffusion paths were discussed in reference to current growth stress models for oxide scales. Transient oxidations of pure, Y-doped, and Zr-doped NiCrAl was also examined. Oriented alpha-(Al,Cr)2O3 and Ni(Al,Cr)2O4 scales often coexisted in layered structures on all three alloys. Close-packed oxygen planes and directions in the corundum and spinel layers were parallel. The close relationships between oxide layers provided a gradual transition from initial transient scales to steady state Al2O3 growth.

  18. Nickel-based (Ni-Cr and Ni-Cr-Be) alloys used in dental restorations may be a potential cause for immune-mediated hypersensitivity.

    PubMed

    Lu, Yin; Chen, Weiqing; Ke, Wei; Wu, Shaohua

    2009-11-01

    Although nickel-based (Ni-Cr and Ni-Cr-Be) alloy prothesis is widely used in orthodontics, its potential biologic hazards, hypersensitivity in particular, are still uncertain as yet. And only a few studies in vivo have considered the biocompatibility. However, several case reports show adverse effects of immunologic alterations, such as urticaria, respiratory disease, nickel contact dermatitis, microscopic hematuria and proteinuria, and even exacerbated to hepatocyte injury and renal injury. So nickel-based alloy used in dental restorations may be a potential cause for immune-mediated hypersensitivity. The metal surface would occur electrochemical corrosion as metal edge of porcelain-fused-to-nichrome crown exposed to oral cavity rich in electrolytes after restoration, and metal ion would release to oral cavity then come into contact with cells and tissues in the immediate environment, or be distributed throughout the body, mainly to the intestine canal. Once these ions are not biocompatible, the human system may be injured (toxicity and risk of sensitization) if they are absorbed in sufficient quantity. Thus, it is necessary to determine the long-term biocompatibility properties of nickel-based alloy, reduce sensitization, and grasp the information of individual differences in the appearance of adverse reactions in further research.

  19. [Study on postsoldering of Ni-Cr ceramic alloys. Effect of soldering temperature and atmosphere].

    PubMed

    Ishigure, K

    1990-03-01

    The effects of soldering temperatures and atmospheres on tensile strength of solder joints were investigated for two types of Ni-Cr ceramic alloys and one type of gold solder for postsoldering. Each alloy and the gold solder were soldered with fluoride flux in an electric furnace in three different temperatures and four different atmospheres. Of the three different temperatures, one was just over the liquidus point of the solder, another 50 degrees C higher than the liquidus point and the other 100 degrees C higher than the liquidus point. Of the four different atmospheres, one was under vacuum, another under vacuum with a 6 l/h argon gas flow, another under vacuum with a 12 l/h argon gas flow and the other under vacuum with a 24 l/h argon gas flow. Tensile strength testing was performed at the solder joints. The fracture surface was observed by EPMA. Wettability of the liquid solder on each alloy was performed by the sessile drop method in high-purity argon gas. The surface tension and the contact angle of the liquid solder on MgO were determined by the sessile drop method in high-purity argon gas. The soldering was performed in the furnace used for the sessile drop method in high-purity argon gas. The results are summarized as follows. The tensile strength of UNI METAL-solder joints was significantly affected by the soldering temperature (p less than 0.01). However, the effect of the soldering atmosphere on the tensile strength was small. The effect of the soldering temperature and atmosphere on the tensile strength of Victory II-solder joints was small. Each alloy had a different adequate soldering temperature. With the increase in the soldering temperature, the diffusion layer of the solder joint interface increased, but no correlationship between the atmosphere and the diffusion layer thickness was observed. Fracture patterns of UNI METAL-solder joints were mixed adhesive-cohesive fractures with a large cohesive area. Fracture patterns of Victory II

  20. Development of dispersion-strengthened Ni-Cr-ThOz alloys for the space shuttle thermal protection system

    NASA Technical Reports Server (NTRS)

    Blankenship, C. P.; Saunders, N. T.

    1972-01-01

    Manufacturing processes were developed for TD-NiCr providing small sheet (45 x 90 cm), and larger sheet (60 x 150 cm) and foil. The alternate alloy, DS-NiCr, was produced by pack-chromizing Ni-ThO2 sheet. Formability criteria are being established for basic sheet forming processes, which are brake forming, corrugation forming, joggling, dimpling, and beading. Resistance spot welding (fusion and solid state), resistance seam welding, solid state diffusion welding, and brazing are included in the joining programs. Major emphasis is centered on an Al-modified Ni-Cr-ThO2 alloy development. These alloys, containing 3 to 5% Al, form the protective Al2O3 scale. This enhances oxidation resistance under reentry conditions. Both TD-NiCrAl and DS-NiCrAl alloys are included. A tentative composition of Ni-16Cr-3.5Al-2ThO2 was selected based on oxidation resistance and fabricability.

  1. Comparison of Crevice Corrosion of Fe-Based Amorphous Metal and Crystalline Ni-Cr-Mo Alloy

    SciTech Connect

    Shan, X; Ha, H; Payer, J H

    2008-07-24

    The crevice corrosion behaviors of an Fe-based bulk metallic glass alloy (SAM1651) and a Ni-Cr-Mo crystalline alloy (C-22) were studied in 4M NaCl at 100 C with cyclic potentiodynamic polarization and constant potential tests. The corrosion damage morphologies, corrosion products and the compositions of corroded surfaces of these two alloys were studied with optical 3D reconstruction, Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and Auger Electron Spectroscopy (AES). It was found that the Fe-based bulk metallic glass (amorphous alloy) SAM1651 had a more positive breakdown potential and repassivation potential than crystalline alloy C-22 in cyclic potentiodynamic polarization tests and required a more positive oxidizing potential to initiate crevice corrosion in constant potential test. Once crevice corrosion initiated, the corrosion propagation of C-22 was more localized near the crevice border compared to SAM1651, and SAM1651 repassivated more readily than C-22. The EDS results indicated that the corrosion products of both alloys contained high amount of O and were enriched in Mo and Cr. The AES results indicated that a Cr-rich oxide passive film was formed on the surfaces of both alloys, and both alloys were corroded congruently.

  2. Examination of Corrosion Products and the Alloy Surface After Crevice Corrosion of a Ni-Cr-Mo- Alloy

    SciTech Connect

    X. Shan; J.H. Payer

    2006-06-09

    The objective of this study is to investigate the composition of corrosion products and the metal surface within a crevice after localized corrosion. The analysis provides insight into the propagation, stifling and arrest processes for crevice corrosion and is part of a program to analyze the evolution of localized corrosion damage over long periods of time, i.e. 10,000 years and longer. The approach is to force the initiation of crevice corrosion by applying anodic polarization to a multiple crevice assembly (MCA). Results are reported here for alloy C-22, a Ni-Cr-Mo alloy, exposed to a high temperature, concentrated chloride solution. Controlled crevice corrosion tests were performed on C-22 under highly aggressive, accelerated condition, i.e. 4M NaCl, 100 C and anodic polarization to -0.15V-SCE. The crevice contacts were by either a polymer tape (PTFE) compressed by a ceramic former or by a polymer (PTFE) crevice former. Figure 1 shows the polarization current during a crevice corrosion test. After an incubation period, several initiation-stifle-arrest events were indicated. The low current at the end of the test indicated that the metal surface had repassivated.

  3. Hot Corrosion Behavior of Arc-Sprayed Highly Dense NiCr-Based Coatings in Chloride Salt Deposit

    NASA Astrophysics Data System (ADS)

    Qin, Enwei; Yin, Song; Ji, Hua; Huang, Qian; Liu, Zekun; Wu, Shuhui

    2017-03-01

    To make cities more environmentally friendly, combustible wastes tend to be incinerated in waste-to-energy power plant boilers. However, release of chlorine gas (Cl2) during incineration causes serious problems related to hot corrosion of boiler tubes and poses a safety threat for such plants. In this study, a pseudo-de Laval nozzle was employed in a twin-wire arc spray system to enhance the velocity of in-flight particles. Highly dense NiCr-based coatings were obtained using the modified nozzle gun. The coating morphology was characterized by optical microscopy and scanning electron microscopy, and hot corrosion testing was carried out in a synthetic molten chloride salt environment. Results showed that the dense NiCr-based coatings exhibited high resistance against corrosion by chlorine, which can be related to the typical splat lamellar microstructure and chemical composition as well as minor alloying elements such as Ti and Mo.

  4. Chromium Grain-boundary Segregation and Effect of Ion Beam Cleaning on Fe-Ni-Cr Alloys

    SciTech Connect

    Saraf, Laxmikant V.

    2011-04-01

    The grain boundaries play important role to control the mechanical strength of ternary alloys. From spacecrafts to naval vessels to nuclear reactors, stress corrosion cracking, brittleness, oxidation mostly originates at the grain boundaries and cause long term structural stability problems in most of the metallic structures [1]. Fe-Ni-Cr based ternary metal alloys have been widely studied for more than fifty years [2, 3]. Despite of vast amount of research, chromium diffusion in stainless steel or other Ni-Fe-Cr based ternary alloys is still an open scientific problem with challenges in structural stability and corrosion resistance [4]. Particularly, austenite Fe-Ni-Cr is looked upon favorably in space and jet engine industry for their improved resistance to stress corrosion cracking [5]. In solid oxide fuel cells (SOFC), Ni-alloys are frequently used as interconnects and seals [6]. In this communication, simultaneous energy dispersive spectroscopy (EDS) and electron backscatter diffraction (EBSD) mapping is utilized to study chemical and structural aspects of chromium segregation in Fe-Ni-Cr alloy. A focused Ga-ion beam is also utilized to study the effect of ion beam cleaning on EBSD image quality (IQ) and inverse pole figure (IPF) maps of Fe-Ni-Cr alloy.

  5. Dynamic oxidation behavior of TD-NiCr alloy with different surface pretreatments

    NASA Technical Reports Server (NTRS)

    Young, C. T.; Tenney, D. R.; Herring, H. W.

    1975-01-01

    Oxidation tests of TD-NiCr alloy with different surface pretreatments were conducted in a Mach-5 arc-jet at 1200 C and 0.002 lb/sec flowing air environment. The mechanisms responsible for the observed oxidation behavior are examined. The presence of atomic oxygen in the air stream plays a significant role in determining the oxidation characteristic of the alloy. The rate of Cr2O3 vaporization by formation of volatile CrO3 is greatly enhanced by the flowing conditions. The typical microstructure of oxides formed in the dynamic tests consists of an external layer of NiO with a porous mushroom-type morphology, an intermediate layer of NiO and Cr2O3 oxide mixture, and a continuous inner layer of Cr2O3 in contact with the Cr-depleted alloy substrate. Three basic processes underlying the formation of mushroom-type NiO are identified and discussed. The oxidation rate is determined by the rate of vaporization of NiO. Surface pretreatment has a significant effect on the oxidation behavior of the alloy in the early stage of oxidation, but becomes less important as exposure time increases. Mechanical polishing induces surface recrystallization, but promotes the concurrence of external growth of NiO and internal oxidation of the alloy in the dynamic atmosphere.

  6. Preparation and Oxidation Performance of Y and Ce-Modified Cr Coating on open-cell Ni-Cr-Fe Alloy Foam by the Pack Cementation

    NASA Astrophysics Data System (ADS)

    Pang, Q.; Hu, Z. L.; Wu, G. H.

    2016-12-01

    Metallic foams with a high fraction of porosity, low density and high-energy absorption capacity are a rapidly emerging class of novel ultralight weight materials for various engineering applications. In this study, Y-Cr and Ce-Cr-coated Ni-Cr-Fe alloy foams were prepared via the pack cementation method, and the effects of Y and Ce addition on the coating microstructure and oxidation performance were analyzed in order to improve the oxidation resistance of open-cell nickel-based alloy foams. The results show that the Ce-Cr coating is relatively more uniform and has a denser distribution on the surface of the nickel-based alloy foam. The surface grains of the Ce-Cr-coated alloy foam are finer compared to those of the Y-Cr-coated alloy foam. An obvious Ce peak appears on the interface between the coating and the alloy foam strut, which gives rise to a "site-blocking" effect for the short-circuit transport of the cation in the substrate. X-ray diffraction analysis shows that the Y-Cr-coated alloy foam mainly consists of Cr, (Fe, Ni) and (Ni, Cr) phases in the surface layer. The Ce-Cr-coated alloy foam is mainly composed of Cr and (Ni, Cr) phases. Furthermore, the addition of Y and Ce clearly lead to an improvement in the oxidation resistance of the coated alloy foams in the temperature range of 900-1000 °C. The addition of Ce is especially effective in enhancing the diffusion of chromium to the oxidation front, thus, accelerating the formation of a Cr2O3 layer.

  7. Stress Intensity Effect on Solid State Oxidation of Ni-Cr Alloy with Different Chromium Concentrates

    NASA Astrophysics Data System (ADS)

    Tirtom, Ismail; Das, Nishith Kumar; Shoji, Tetsuo

    Ni-base alloy is widely used in light water reactor component and the recent study has shown stress corrosion cracking (SCC). Over the years various attempts have been made to obtain mechanism of SCC but it still require more fundamental study to understand clearly. This study presents an approach based on the multiscale modeling, to assess the influence of alloy composition and stress intensity on the initial stage of solid state oxidation of the Ni-Cr alloy. The multiscale modeling considers different length scales such as finite element method (FEM) / quasi-continuum (QC) / quantum chemical molecular dynamics (QCMD), for analyzing crack tip molecular domain. The compact tension (CT) specimen of alloy 600 has been loaded for stress intensity, after that the micro region has chosen for the QC model which is a combination of continuum and atomic method. Finally, the deformed atomic position has picked for the QCMD simulation with some water molecules. The simulated results show that the chromium segregates faster than nickel atoms from the surface and make preferential bonding with oxygen. The preferential bonding forms a passive film. Applied stress intensity deformed the structure which may increase the atomic distance. As distance increases the absorption of water molecule or OH or oxygen into lattice increases. The stress intensity raises the crack tip solid state oxidation that may enhance SCC initiation.

  8. Observations of defect structure evolution in proton and Ni ion irradiated Ni-Cr binary alloys

    NASA Astrophysics Data System (ADS)

    Briggs, Samuel A.; Barr, Christopher M.; Pakarinen, Janne; Mamivand, Mahmood; Hattar, Khalid; Morgan, Dane D.; Taheri, Mitra; Sridharan, Kumar

    2016-10-01

    Two binary Ni-Cr model alloys with 5 wt% Cr and 18 wt% Cr were irradiated using 2 MeV protons at 400 and 500 °C and 20 MeV Ni4+ ions at 500 °C to investigate microstructural evolution as a function of composition, irradiation temperature, and irradiating ion species. Transmission electron microscopy (TEM) was applied to study irradiation-induced void and faulted Frank loops microstructures. Irradiations at 500 °C were shown to generate decreased densities of larger defects, likely due to increased barriers to defect nucleation as compared to 400 °C irradiations. Heavy ion irradiation resulted in a larger density of smaller voids when compared to proton irradiations, indicating in-cascade clustering of point defects. Cluster dynamics simulations were in good agreement with the experimental findings, suggesting that increases in Cr content lead to an increase in interstitial binding energy, leading to higher densities of smaller dislocation loops in the Ni-18Cr alloy as compared to the Ni-5Cr alloy.

  9. Corrosion Behavior of Thermally Sprayed NiCrBSi Coating on 16MnR Low-Alloy Steel in KOH Solution

    NASA Astrophysics Data System (ADS)

    Zeng, Q.; Sun, J.; Emori, W.; Jiang, S. L.

    2016-05-01

    NiCrBSi coatings were selected as protective material and air plasma-sprayed on 16MnR low-alloy steel substrates. Corrosion behavior of 16MnR substrates and NiCrBSi coatings in KOH solution were evaluated by polarization resistance ( R p), potentiodynamic polarization curves, electrochemical impedance spectroscopy, and immersion corrosion tests. Electrolytes were solutions with different KOH concentrations. NiCrBSi coating showed superior corrosion resistance in KOH solution compared with the 16MnR. Corrosion current density of 16MnR substrate was 1.7-13.0 times that of NiCrBSi coating in the given concentration of KOH solution. By contrast, R p of NiCrBSi coating was 1.2-8.0 times that of the substrate, indicating that the corrosion rate of NiCrBSi coating was much lower than that of 16MnR substrate. Capacitance and total impedance value of NiCrBSi coating were much higher than those of 16MnR substrate in the same condition. This result indicates that corrosion resistance of NiCrBSi coating was better than that of 16MnR substrate, in accordance with polarization results. NiCrBSi coatings provided good protection for 16MnR substrate in KOH solution. Corrosion products were mainly Ni/Fe/Cr oxides.

  10. Temperature Dependent Electrical Transport Properties of Ni-Cr and Co-Cr Binary Alloys

    SciTech Connect

    Thakore, B. Y.; Khambholja, S. G.; Bhatt, N. K.; Jani, A. R.; Suthar, P. H.; Gajjar, P. N.

    2011-12-12

    The temperature dependent electrical transport properties viz. electrical resistivity and thermal conductivity of Ni{sub 10}Cr{sub 90} and Co{sub 20}Cr{sub 80} alloys are computed at various temperatures. The electrical resistivity has been calculated according to Faber-Ziman model combined with Ashcroft-Langreth partial structure factors. In the present work, to include the ion-electron interaction, we have used a well tested local model potential. For exchange-correlation effects, five different forms of local field correction functions due to Hartree (H), Taylor (T), Ichimaru and Utsumi (IU), Farid et al (F) and Sarkar et al (S) are used. The present results due to S function are in good agreement with the experimental data as compared to results obtained using other four functions. The S functions satisfy compressibility sum rule in long wave length limit more accurately as compared to T, IU and F functions, which may be responsible for better agreement of results, obtained using S function. Also, present result confirms the validity of present approach in determining the transport properties of alloys like Ni-Cr and Co-Cr.

  11. Interdiffusion in ? (fcc) Ni-Cr-X (X=Al, Si, Ge or Pd) Alloys at 900?C

    SciTech Connect

    Garimella, N; Brady, Michael P; Sohn, Yong Ho

    2006-01-01

    Interdiffusion in Ni-Cr (fcc phase) alloys with small additions of Al, Si, Ge, or Pd was investigated using solid-to-solid diffusion couples. Ni-Cr-X alloys having compositions of Ni- 22at.%Cr, Ni-21at.%Cr-6.2at.%Al, Ni-22at.%Cr-4.0at.%Si, Ni-22at.%Cr-1.6at.%Ge and Ni- 22at.%Cr-1.6at.%Pd were manufactured by arc-casting. The diffusion couples were assembled in an Invar steel jig, encapsulated in Ar after several hydrogen purges, and annealed at 900 C in a three-zone tube furnace for 168 hours. Experimental concentration profiles were determined from polished cross-section of these couples by using electron probe microanalysis with pure element standards. Interdiffusion fluxes of individual components were calculated directly from the experimental concentration profiles, and the moments of interdiffusion fluxes were examined to determine average ternary interdiffusion coefficients. Effects of ternary alloying additions on the diffusional behavior of Ni-Cr-X alloys are presented in the light of the diffusional interactions and the formation of a protective Cr2O3 scale

  12. Corrosion behaviour and surface analysis of a Co-Cr and two Ni-Cr dental alloys before and after simulated porcelain firing.

    PubMed

    Qiu, Jing; Yu, Wei-Qiang; Zhang, Fu-Qiang; Smales, Roger J; Zhang, Yi-Lin; Lu, Chun-Hui

    2011-02-01

    This study evaluated the corrosion behaviour and surface properties of a commercial cobalt-chromium (Co-Cr) alloy and two nickel-chromium (Ni-Cr) alloys [beryllium (Be)-free and Be-containing] before and after a simulated porcelain-firing process. Before porcelain firing, the microstructure, surface composition and hardness, electrochemical corrosion properties, and metal-ion release of as-cast alloy specimens were examined. After firing, similar alloy specimens were examined for the same properties. In both as-cast and fired conditions, the Co-Cr alloy (Wirobond C) showed significantly more resistance to corrosion than the two Ni-Cr alloys. After firing, the corrosion rate of the Be-free Ni-Cr alloy (Stellite N9) increased significantly, which corresponded to a reduction in the levels of Cr, molybdenum (Mo), and Ni in the surface oxides and to a reduction in the thickness of the surface oxide film. The corrosion properties of the Co-Cr alloy and the Be-containing Ni-Cr alloy (ChangPing) were not significantly affected by the firing process. Porcelain firing also changed the microstructure and microhardness values of the alloys, and there were increases in the release of Co and Ni ions, especially for Ni from the Be-free Ni-Cr alloy. Thus, the corrosion rate of the Be-free Ni-Cr alloy increased significantly after porcelain firing, whereas the firing process had little effect on the corrosion susceptibility of the Co-Cr alloy and the Be-containing Ni-Cr alloy.

  13. Study of magnetism in Ni-Cr hardface alloy deposit on 316LN stainless steel using magnetic force microscopy

    NASA Astrophysics Data System (ADS)

    Kishore, G. V. K.; Kumar, Anish; Chakraborty, Gopa; Albert, S. K.; Rao, B. Purna Chandra; Bhaduri, A. K.; Jayakumar, T.

    2015-07-01

    Nickel base Ni-Cr alloy variants are extensively used for hardfacing of austenitic stainless steel components in sodium cooled fast reactors (SFRs) to avoid self-welding and galling. Considerable difference in the compositions and melting points of the substrate and the Ni-Cr alloy results in significant dilution of the hardface deposit from the substrate. Even though, both the deposit and the substrate are non-magnetic, the diluted region exhibits ferromagnetic behavior. The present paper reports a systematic study carried out on the variations in microstructures and magnetic behavior of American Welding Society (AWS) Ni Cr-C deposited layers on 316 LN austenitic stainless steels, using atomic force microscopy (AFM) and magnetic force microscopy (MFM). The phase variations of the oscillations of a Co-Cr alloy coated magnetic field sensitive cantilever is used to quantitatively study the magnetic strength of the evolved microstructure in the diluted region as a function of the distance from the deposit/substrate interface, with the spatial resolution of about 100 nm. The acquired AFM/MFM images and the magnetic property profiles have been correlated with the variations in the chemical compositions in the diluted layers obtained by the energy dispersive spectroscopy (EDS). The study indicates that both the volume fraction of the ferromagnetic phase and its ferromagnetic strength decrease with increasing distance from the deposit/substrate interface. A distinct difference is observed in the ferromagnetic strength in the first few layers and the ferromagnetism is observed only near to the precipitates in the fifth layer. The study provides a better insight of the evolution of ferromagnetism in the diluted layers of Ni-Cr alloy deposits on stainless steel.

  14. on the High-Temperature Performance of Ni-Based Welding Material NiCrFe-7

    NASA Astrophysics Data System (ADS)

    Mo, Wenlin; Lu, Shanping; Li, Dianzhong; Li, Yiyi

    2014-10-01

    The effects of M 23C6 ( M = Cr, Fe) on the high-temperature performance of the NiCrFe-7 welding rods and weld metals were studied by high-temperature tensile tests and microstructure analysis. M 23C6 at the grain boundaries (GBs) has a cube-on-cube coherence with one grain in the NiCrFe-7 weld metals, and the adjacent M 23C6 has the coherence relationship with the same grain. The grain with a coherent M 23C6 has a Cr-depletion region. The number and size of M 23C6 particles can be adjusted by heat treatment and alloying. There are two temperatures [ T E1: 923 K to 1083 K (650 °C to 810 °C) and T E2: 1143 K to 1203 K (870 °C to 930 °C)] at which the GBs and grains of the NiCrFe-7 welding rod have equal strength during the high-temperature tensile test. When the temperatures are between T E1 and T E2, the strength of the GBs is lower than that of the grains, and the tensile fractures are intergranular. When the temperatures are below T E1 or over T E2, the strength of the GBs is higher than that of the grains, and the tensile fractures are dimples. M 23C6 precipitates at the GBs, which deteriorates the ductility of the welding rods at temperature between T E1 and T E2. M 23C6 aggravates ductility-dip-cracking (DDC) in the weld metals. The addition of Nb and Ti can form MX ( M = Ti, Nb, X = C, N), fix C in grain, decrease the initial precipitation temperature of M 23C6, and mitigate the precipitation of M 23C6, which is helpful for minimizing DDC in the weld.

  15. Effects of point defect concentrations of the reactive element oxides on the oxidation kinetics of pure Ni and Ni-Cr alloys

    NASA Astrophysics Data System (ADS)

    Yan, Ruey-Fong

    The addition of some reactive element oxides, e.g. Ysb2Osb3 or ZrOsb2, has significant effects, e.g. improvement in scale adhesion and reduction in oxidation rate, on the oxidation behavior of chromia and alumina scale forming alloys at high temperatures. However, there is little agreement about how a small addition of an oxygen-active element can cause such profound effects. It was the goal of this project to study the growth kinetics of an oxide scale when different reactive-element oxides were added to pure Ni and Ni-Cr alloys and, consequently, to aid in clarifying the mechanism of reactive element effects. The oxidation kinetics were measured using a thermogravimetric analysis (TGA) method and the material characterization of oxide scale was conducted. The relationship between point defect structures and oxidation kinetics was discussed. The results in this research showed that Ysb2Osb3 and ZrOsb2 exhibited the reactive element effects on the oxidation behaviors of Ni and Ni-Cr alloys. In addition, the point defect concentrations of the reactive element oxide, Ysb2Osb3, were changed by doping of different valent oxides. The modification of point defect concentrations of the reactive element oxide dispersed phases did change the oxidation kinetics of the pure Ni and Ni-Cr alloys containing Ysb2Osb3. These results indicate that the transport properties of the reactive element oxide dispersed phases are one of the important factors in determining the growth rate of an oxide scale.

  16. Process development for Ni-Cr-ThO2 and Ni-Cr-Al-ThO2 sheet

    NASA Technical Reports Server (NTRS)

    Cook, R. C.; Norris, L. F.

    1973-01-01

    A process was developed for the production of thin gauge Ni-Cr-ThO2 sheet. The process was based on the elevated temperature deposition of chromium onto a wrought Ni-2%ThO2 sheet and subsequent high temperature diffusion heat treatments to minimize chromium concentration gradients within the sheet. The mechanical properties of the alloy were found to be critically dependent on those of the Ni-2%ThO2 sheet. A similar process for the production of a Ni-Cr-Al-ThO2 alloy having improved oxidation resistance was investigated but the non-reproducible deposition of aluminum from duplex Cr/Al packs precluded successful scale-up. The mechanical properties of the Ni-Cr-Al-ThO2 alloys were generally equivalent to the best Ni-Cr-ThO2 alloy produced in the programme.

  17. Interdiffusion in (fcc) Ni-Cr-X (X = Al, Si, Ge or Pd) Alloys at 700?aC

    SciTech Connect

    Garimella, N; Brady, Michael P; Sohn, Yong Ho

    2007-01-01

    Interdiffusion at 700 aC for Ni-22at.%Cr (fcc ^ phase) alloys with small additions of Al, Si, Ge, or Pd was examined using solid-to-solid diffusion couples. Rods of Ni-22at.%Cr, Ni-21at.%Cr-6.2at.%Al, Ni-22at.%Cr-4.0at.%Si, Ni-22at.%Cr-1.6at.%Ge and Ni-22at.%Cr-1.6at.%Pd alloys were cast using arc-melt and homogenized at 900 aC for 168 hours. The diffusion couples were assembled with alloy disks in Invar steel jig, encapsulated in Argon after several hydrogen flushes, and annealed at 700 XC for 720 hours. Experimental concentration profiles were determined from polished cross-sections by using electron probe microanalysis with pure standards of Ni, Cr, Al, Si, Ge and Pd. Interdiffusion fluxes of individual components were calculated directly from the experimental concentration profiles, and the moments of interdiffusion fluxes were examined to determine average ternary interdiffusion coefficients. Effects of ternary alloying additions on the interdiffusional behavior of Ni-Cr-X alloys at 700 XC are presented in the light of the diffusional interactions and the formation of protective Cr2O3 scale.

  18. Ternary and Quaternary Interdiffusion in ? (fcc) Fe-Ni-Cr-X (X = Si, Ge) Alloys at 900?C

    SciTech Connect

    Garimella, N; Brady, Michael P; Sohn, Yong Ho

    2008-01-01

    Interdiffusion in Fe-Ni-Cr (fcc phase) alloys with small additions of Si and Ge at 900 C was studied using solid-to-solid diffusion couples. Alloy rods of Fe-24 at.%Ni, Fe-24 at.%Ni- 22at.%Cr, Fe-24 at.%Ni-22at.%Cr-4at.%Si and Fe-24 at.%Ni-22at.%Cr-1.7at.%Ge were cast using arc-melt, and homogenized at 900 C for 168 hours. Sectioned alloy disks from the rods were polished, and diffusion couples were assembled with in Invar steel jig, encapsulated in Argon after several hydrogen flushes, and annealed atz 900 C for 168 hours. Polished cross-sections of the diffusion couples were characterized to determine experimental concentration profiles using electron probe microanalysis with pure elemental standards. Interdiffusion fluxes of individual components were calculated directly from the experimental concentration profiles, and the moments of interdiffusion flux profiles were examined to determine the average ternary and quaternary interdiffusion coefficients. Effects of alloying additions on the interdiffusional behavior of Fe-Ni- Cr-X alloys at 900 C are presented with due consideration for the formation of protective Cr2O3 scale.

  19. A Comparison between Shear Bond Strength of VMK Master Porcelain with Three Base-metal Alloys (Ni-cr-T3, VeraBond, Super Cast) and One Noble Alloy (X-33) in Metal-ceramic Restorations

    PubMed Central

    Ahmadzadeh, A; Neshati, A; Mousavi, N; Epakchi, S; Dabaghi Tabriz, F; Sarbazi, AH

    2013-01-01

    Statement of Problem: The increase in the use of metal-ceramic restorations and a high prevalence of porcelain chipping entails introducing an alloy which is more compatible with porcelain and causes a stronger bond between the two. This study is to compare shear bond strength of three base-metal alloys and one noble alloy with the commonly used VMK Master Porcelain. Materials and Method: Three different groups of base-metal alloys (Ni-cr-T3, Super Cast, and VeraBond) and one group of noble alloy (X-33) were selected. Each group consisted of 15 alloy samples. All groups went through the casting process and change from wax pattern into metal disks. The VMK Master Porcelain was then fired on each group. All the specimens were put in the UTM; a shear force was loaded until a fracture occurred and the fracture force was consequently recorded. The data were analyzed by SPSS Version 16 and One-Way ANOVA was run to compare the shear strength between the groups. Furthermore, the groups were compared two-by-two by adopting Tukey test. Results: The findings of this study revealed shear bond strength of Ni-Cr-T3 alloy was higher than the three other alloys (94 MPa or 330 N). Super Cast alloy had the second greatest shear bond strength (80. 87Mpa or 283.87 N). Both VeraBond (69.66 MPa or 245 N) and x-33 alloys (66.53 MPa or 234 N) took the third place. Conclusion: Ni-Cr-T3 with VMK Master Porcelain has the greatest shear bond strength. Therefore, employment of this low-cost alloy is recommended in metal-ceramic restorations. PMID:24724144

  20. Thoria stability in TD-NiCr at high temperatures in the presence of chromium in solution.

    NASA Technical Reports Server (NTRS)

    Dalal, H.; Grant, N. J.

    1973-01-01

    Study of the influence of chromium in solid solution on the coarsening of ThO2 in TD-NiCr. Comparisons were made of ThO2 coarsening in chromium-free TD-Ni and in TD-NiCr, which is known to be low in Cr2O3 as a contaminant. The results of these comparisons indicate that the presence of 20% Cr in solid solution in a nickel-base alloy does not lead to a more rapid coarsening of ThO2 at temperatures of at least 2462 deg F (1350 deg C).

  1. [Study on grinding of base metal alloys. 4. Constant pressure grinding of a Ni-Cr alloy with vitrified wheels].

    PubMed

    Miyakawa, O; Watanabe, K; Okawa, S; Nakano, S; Shiokawa, N; Kobayashi, M; Tamura, H

    1989-09-01

    The grinding techniques and the constituent element of vitrified wheels suitable for a 13% Cr-Ni dental casting alloy were determined. The lever-type grinding test machine used in the previous study was modified so that a work might be ground under a constant pressure as it moved reciprocally within a short stroke along the tangential direction of a rotating wheel. The grinding performance of two marketed wheels and eleven experimental wheels with different constituent elements was tested. Abrasive grains on the working surface of alumina wheel wore extremely due to abrasive attrition. Carborundum wheels proved to be more suitable for grinding of the comparatively soft Ni-Cr alloy. Not only depressing a wheel against a work but also moving the wheel over it with heavier pressure should be desired for the maximal grinding efficiency. The experimental carborundum wheels exhibited much the same performance as the marketed carborundum wheel under a less grinding pressure that 100 gf. Only the wheel of grain size #150 bonded with 19% binder wore obviously under the pressure of 150 or 200 gf and provided about two times the performance of the marketed wheel.

  2. [Study on grinding of base metal alloys. 5. Constant pressure grinding of a Ni-Cr alloy with electro-deposited wheels].

    PubMed

    Miyakawa, O; Watanabe, K; Okawa, S; Nakano, S; Shiokawa, N; Kobayashi, M; Tamura, H

    1989-09-01

    The grinding techniques and electro-deposited wheels suitable for a 13% Cr-Ni dental casting alloy were determined. The lever-type grinding test machine modified in the previous study was used to investigate the grinding performance of experimental wheels of CBN- and diamond-particles. Depression of the diamond wheel against the work yielded unfavorable grinding results. Not only depression of the wheel against it but also moving the wheel over it with a heavier pressure is desired for higher grinding efficiency and its durability. Probably, the undurability of this wheel is associated with abrasive attrition due to oxidation or some chemical reaction with the work. The CBN wheel had not been suitable for the Co-Cr alloy tested in the third paper, but it exhibited very excellent performance for grinding of the Ni-Cr alloy, even without being moved over the work. Although being high in cost, the CBN wheel may pay for the very high performance and its durability.

  3. O-18 tracer studies of Al2O3 scale formation on NiCrAl alloys

    NASA Technical Reports Server (NTRS)

    Reddy, K. P. R.; Cooper, A. R.; Smialek, J. L.

    1982-01-01

    Diffusion processes in Al2O3 scales formed on NiCrAl + Zr alloys were studied by the proton activation technique employing the O-18 isotope as a tracer. The O-18 profiles identified a zone of oxide penetration beneath the external scale. Both this subscale formation and the outer Al2O3 scale thickness were shown by this technique to increase with Zr content in the alloy. Estimated kp's from scale thicknesses were in agreement with gravimetric measurements for various Zr levels. Alternate exposures in O-16 and O-18 revealed that oxygen inward transport was the primary growth mechanism. A qualitative analysis of these O-18 profiles indicated that the oxygen transport was primarily via short-circuit paths, such as grain boundaries.

  4. Thermally activated dislocation creep model for primary water stress corrosion cracking of NiCrFe alloys

    SciTech Connect

    Hall, M.M., Jr

    1995-12-31

    There is a growing awareness that awareness that environmentally assisted creep plays an important role in integranular stress corrosion cracking (IGSCC) of NiCrFe alloys in the primary coolant water environment of a pressurized water reactor (PWR). The expected creep mechanism is the thermally activated glide of dislocations. This mode of deformation is favored by the relatively low temperature of PWR operation combined with the large residual stresses that are most often identified as responsible for the SCC failure of plant components. Stress corrosion crack growth rate (CGR) equations that properly reflect the influence of this mechanism of crack tip deformation are required for accurate component life predictions. A phenomenological IGSCC-CGR model, which is based on an apriori assumption that the IGSCC-CGR is controlled by a low temperature dislocation creep mechanism, is developed in this report. Obstacles to dislocation creep include solute atoms such as carbon, which increase the lattice friction force, and forest dislocations, which can be introduced by cold prestrain. Dislocation creep also may be environmentally assisted due to hydrogen absorption at the crack tip. The IGSCC-CGR model developed here is based on an assumption that crack growth occurs by repeated fracture events occurring within an advancing crack-tip creep-fracture zone. Thermal activation parameters for stress corrosion cracking are obtained by fitting the CGR model to IGSCC-CGR data obtained on NiCrFe alloys, Alloy X-750 and Alloy 600. These IGSCC-CGR activation parameters are compared to activation parameters obtained from creep and stress relaxation tests. Recently reported CGR data, which exhibit an activation energy that depends on yield stress and the applied stress intensity factor, are used to benchmark the model. Finally, the effects of matrix carbon concentration, grain boundary carbides and absorbed hydrogen concentration are discussed within context of the model.

  5. Interdiffusion in Ni-rich, Ni-Cr-Al alloys at 1100 and 1200 C. I - Diffusion paths and microstructures. II - Diffusion coefficients and predicted concentration profiles

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.; Heckel, R. W.

    1987-01-01

    Interdiffusion in Ni-rich Ni-Cr-Al alloys is investigated experimentally after annealing at 1100 and 1200 C using gamma/gamma, gamma/gamma+beta, gamma/gamma+gamma prime, and gamma/gamma+alpha diffusion couples. The amount and location of Kirkendall porosity suggests that Al diffuses more rapidly than Cr which diffuses more rapidly than Ni in the gamma phase of Ni-Cr-Al alloys. The location and extent of maxima and minima in the concentration profiles of the diffusion couples indicate that both cross-term diffusion coefficients are positive. Measurements are also presented of the ternary interdiffusion coefficients of the gamma phase in the Ni-Cr-Al system. It is shown that the interdiffusion coefficients can be accurately predicted by using a ternary finite-difference interdiffusion model.

  6. The Effect of Manganese Additions on the Reactive Evaporation of Chromium in Ni-Cr Alloys

    SciTech Connect

    Holcomb, Gordon R.; Alman, David E.

    2004-10-20

    Chromium is used as an alloy addition in stainless steels and nickel-chromium alloys to form protective chromium oxide scales. Chromium oxide undergoes reactive evaporation in high temperature exposures in the presence of oxygen and/or water vapor. The deposition of gaseous chromium species onto solid oxide fuel cell electrodes can reduce the efficiency of the fuel cell. Manganese additions to the alloy can reduce the activity of chromium in the oxide, either from solid solution replacement of chromium with manganese (at low levels of manganese) or from the formation of manganese-chromium spinels (at high levels of manganese). This reduction in chromium activity leads to a predicted reduction in chromium evaporation by as much as a factor of 35 at 800 C and 55 at 700 C. The results of evaporation loss measurements on nickel-chromium-manganese alloys are compared with the predicted reduction. Quantifying the effects of manganese additions on chromium evaporation should aid alloy development of metallic interconnects and balance-of-plant alloys.

  7. Growth of Ni and Ni-Cr alloy thin films on MgO(001): Effect of alloy composition on surface morphology

    NASA Astrophysics Data System (ADS)

    Ramalingam, Gopalakrishnan; Reinke, Petra

    2016-12-01

    The effects of substrate treatment, growth temperature, and composition on the surface morphology of Ni-Cr thin films grown on MgO(001) are studied by scanning tunneling microscopy and atomic force microscopy. We demonstrate that a combination of acid-etched substrates and high temperature deposition (400 °C) will result in smooth films with well-defined terraces (up to 30 nm wide) that are suitable for the study of progression of chemical reactions on the surface. Two different treatments are used to prepare the MgO substrates for deposition and they introduce characteristic differences in film surface morphology. Thin films that are grown on the phosphoric acid-treated substrates present reduced nucleation density during the initial stages of film growth which results in long and wide terraces. Due to the ≈16% lattice mismatch in the Ni(001)/MgO(001) system, film growth at 400 °C yields discontinuous films and a two-step growth process is necessary to obtain a continuous layer. Ni films are deposited at 100 °C and subjected to a post-growth annealing at 300 °C for 2 h to obtain a smoother surface. The addition of just 5 wt. % Cr drastically changes the film growth processes and yields continuous films at 400 °C without de-wetting in contrast to pure Ni films. With increasing Cr content, the films become progressively smoother with wider terraces. Ni5Cr alloy thin films have an rms surface roughness of 3.63 ± 0.75 nm, while Ni33Cr thin film is smoother with an rms roughness of only 0.29 ± 0.13 nm. The changes in film growth initiated by alloying with Cr are due to changes in the interfacial chemistry which favorably alters the initial adsorption of the metal atoms on MgO surface and suggests a reduction of the Ehrlich-Schwoebel barrier. The growth of smooth Ni-Cr thin films with a well-defined surface structure opens up a new pathway for a wide range of surface science studies related to alloy performance.

  8. High Temperature Mechanical Properties of Free-Standing HVOF CoNiCrAlY Coatings by Lateral Compression of Circular Tube

    NASA Astrophysics Data System (ADS)

    Waki, Hiroyuki; Nakamura, Kyousuke; Yamaguchi, Itsuki; Kobayashi, Akira

    MCrAlY, M means Co and/or Ni, sprayed coating is used to protect a super alloy substrate from corrosion or oxidation in a gas turbine blade. However, the mechanical properties are not well-known, because there are few proper measurement methods for a thin coating at high temperature. Authors have developed the new easy method to measure the mechanical properties using the lateral compression of a circular tube. The method is useful to apply to a thin coating because it does not need chucking and manufacturing a test piece is very easy. The method is also easily applicable to high temperature measurement. In this study, high temperature mechanical properties, Young's modulus, bending strength and fracture strain, of CoNiCrAlY coatings by HVOF were systematically measured. The results obtained were as follows: Young's modulus and bending strength suddenly decreased beyond 400˜450°C. The Young's modulus and bending strength thermally treated at higher than 1050°C was significantly higher than that of virgin CoNiCrAlY coating. It was found that higher thermal treatment in atmosphere was the most effective in increasing the Young's modulus and bending strength. It was also found that the improvement of Young's modulus was primarily caused by not the effect of TGO but the sintering and diffusion of unfused particles. On the contrary, the fracture strain increased beyond 400°C differently from the bending strength. The fracture strains of CoNiCrAlY thermally treated in vacuum were higher than those of CoNiCrAlY treated in atmosphere. It was found that higher thermal treatment in vacuum was the most effective in increasing the fracture strain.

  9. Environmentally assisted cracking of 3.5NiCrMoV low alloy steel under cyclic straining

    SciTech Connect

    Kondo, Yoshiyuki; Bodai, Masaru; Takei, Mao; Sugita, Yuji; Inagaki, Hironobu

    1997-12-01

    Environmentally assisted cracking of 3.5NiCrMoV low alloy steel under cyclic straining was investigated in water environments at 60 C. Effects of strain range, strain rate, strain hold tie and impurities in the water on the crack initiation life were investigated. The effects of long strain hold time up to 100 hours were studied and found to be especially significant. Lower strain rate, longer strain hold time and higher electric conductivity resulted in shorter crack initiation life. The corrosion current from the strained metal was measured in a simulated electrochemical system to clarify the root cause of the life reduction. Test results showed that higher strain range, lower strain rate, longer strain hold time and higher electric conductivity caused increased charge transfer, which caused shorter crack initiation life. A prediction model for the crack initiation life was proposed based on the charge transfer.

  10. Effect of soldering techniques and gap distance on tensile strength of soldered Ni-Cr alloy joint

    PubMed Central

    Lee, Sang-Yeob

    2010-01-01

    PURPOSE The present study was intended to evaluate the effect of soldering techniques with infrared ray and gas torch under different gap distances (0.3 mm and 0.5 mm) on the tensile strength and surface porosity formation in Ni-Cr base metal alloy. MATERIALS AND METHODS Thirty five dumbbell shaped Ni-Cr alloy specimens were prepared and assigned to 5 groups according to the soldering method and the gap distance. For the soldering methods, gas torch (G group) and infrared ray (IR group) were compared and each group was subdivided by corresponding gap distance (0.3 mm: G3 and IR3, 0.5 mm: G5, IR5). Specimens of the experimental groups were sectioned in the middle with a diamond disk and embedded in solder blocks according to the predetermined distance. As a control group, 7 specimens were prepared without sectioning or soldering. After the soldering procedure, a tensile strength test was performed using universal testing machine at a crosshead speed 1 mm/min. The proportions of porosity on the fractured surface were calculated on the images acquired through the scanning electronic microscope. RESULTS Every specimen of G3, G5, IR3 and IR5 was fractured on the solder joint area. However, there was no significant difference between the test groups (P > .05). There was a negative correlation between porosity formation and tensile strength in all the specimens in the test groups (P < .05). CONCLUSION There was no significant difference in ultimate tensile strength of joints and porosity formations between the gas-oxygen torch soldering and infrared ray soldering technique or between the gap distance of 0.3 mm and 0.5 mm. PMID:21264189

  11. Cyclic creep and fatigue of TD-NiCr (thoria-dispersion-strengthened nickel-chromium), TD-Ni, and NiCr sheet at 1200 C

    NASA Technical Reports Server (NTRS)

    Hirschberg, M. H.; Spera, D. A.; Klima, S. J.

    1972-01-01

    The resistance of thin TD-NiCr sheet to cyclic deformation was compared with that of TD-Ni and a conventional nickel-chromium alloy. Strains were determined by a calibration technique which combines room-temperature strain gage and deflection measurements with high-temperature deflection measurements. Analyses of the cyclic tests using measured tensile and creep-rupture data indicated that the TD-NiCr and NiCr alloy specimens failed by a cyclic creep mechanism. The TD-Ni specimens, on the other hand, failed by a fatigue mechanism.

  12. Hot corrosion of Co-Cr, Co-Cr-Al, and Ni-Cr alloys in the temperature range of 700-750 deg C

    NASA Technical Reports Server (NTRS)

    Chiang, K. T.; Meier, G. H.

    1980-01-01

    The effect of SO3 pressure in the gas phase on the Na2SO4 induced hot corrosion of Co-Cr, Ni-Cr, and Co-Cr-Al alloys was studied in the temperature range 700 to 750 C. The degradation of the Co-Cr and Ni-Cr alloys was found to be associated with the formation of liquid mixed sulfates (CoSO4-Na2SO4 or NiSO4-Na2SO4) which provided a selective dissolution of the Co or Ni and a subsequent sulfidation oxidation mode of attack which prevented the maintenance of a protective Cr2O3 film. A clear mechanism was not developed for the degradation of Co-Cr-Al alloys. A pitting corrosion morphology was induced by a number of different mechanisms.

  13. Reduced Pressure Electron Beam Welding Evaluation Activities on a Ni-Cr-Mo Alloy for Nuclear Waste Packages

    SciTech Connect

    Wong, F; Punshon, C; Dorsch, T; Fielding, P; Richard, D; Yang, N; Hill, M; DeWald, A; Rebak, R; Day, S; Wong, L; Torres, S; McGregor, M; Hackel, L; Chen, H-L; Rankin, J

    2003-09-11

    The current waste package design for the proposed repository at Yucca Mountain Nevada, USA, employs gas tungsten arc welding (GTAW) in fabricating the waste packages. While GTAW is widely used in industry for many applications, it requires multiple weld passes. By comparison, single-pass welding methods inherently use lower heat input than multi-pass welding methods which results in lower levels of weld distortion and also narrower regions of residual stresses at the weld TWI Ltd. has developed a Reduced Pressure Electron Beam (RPEB) welding process which allows EB welding in a reduced pressure environment ({le} 1 mbar). As it is a single-pass welding technique, use of RPEB welding could (1) achieve a comparable or better materials performance and (2) lead to potential cost savings in the waste package manufacturing as compared to GTAW. Results will be presented on the initial evaluation of the RPEB welding on a Ni-Cr-Mo alloy (a candidate alloy for the Yucca Mountain waste packages) in the areas of (a) design and manufacturing simplifications, (b) material performance and (c) weld reliability.

  14. Influence of the thermodynamic parameters on the temper embrittlement of SA508 Gr.4N Ni-Cr-Mo low alloy steel with variation of Ni, Cr and Mn contents

    NASA Astrophysics Data System (ADS)

    Park, Sang-Gyu; Lee, Ki-Hyoung; Min, Ki-Deuk; Kim, Min-Chul; Lee, Bong-Sang

    2012-07-01

    It is well known that SA508 Gr.4N low alloy steel offers improved fracture toughness and strength compared to commercial low alloy steels such as SA508 Gr.3 Mn-Mo-Ni low alloy steel. In this study, the effects of Cr, Mn, and Ni on temper embrittlement in SA508 Gr.4N low alloy steel were evaluated from the viewpoint of thermodynamic parameters such as P diffusivity and C activity. The changes of the ductile-brittle transition temperatures before and after aging were correlated with varying alloying element content, and the diffusivity of P and the activity of C were calculated and correlated with the transition behaviors. The addition of Ni, Cr, and Mn reduce the resistance to temper embrittlement, showing increased Transition-Temperature Shift (TTS) and an increased fraction of intergranular fracture. Although the diffusivity of P is changed by the addition of alloying elements, it does not considerably affect the temper embrittlement. The Mn and Cr content in the matrix significantly reduce the C activity, with showing an inversely proportional relationship to TTS. The change of susceptibility to temper embrittlement caused by Cr and Mn addition could be explained by the variation of C activity. Unlike Cr and Mn, Ni has little effect on the temper embrittlement and C activity.

  15. Microstructure studies of air-plasma-spray-deposited CoNiCrAlY coatings before and after thermal cyclic loading for high-temperature application

    NASA Astrophysics Data System (ADS)

    Kumar, Dipak; Pandey, K. N.; Das, Dipak Kumar

    2016-08-01

    In the present study, bond-coats for thermal barrier coatings were deposited via air plasma spraying (APS) techniques onto Inconel 800 and Hastelloy C-276 alloy substrates. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and atomic force microscopy (AFM) were used to investigate the phases and microstructure of the as-sprayed, APS-deposited CoNiCrAlY bond-coatings. The aim of this work was to study the suitability of the bond-coat materials for high temperature applications. Confirmation of nanoscale grains of the γ/γ'-phase was obtained by TEM, high-resolution TEM, and AFM. We concluded that these changes result from the plastic deformation of the bond-coat during the deposition, resulting in CoNiCrAlY bond-coatings with excellent thermal cyclic resistance suitable for use in high-temperature applications. Cyclic oxidative stability was observed to also depend on the underlying metallic alloy substrate.

  16. Optimization of Arc-Sprayed Ni-Cr-Ti Coatings for High Temperature Corrosion Applications

    NASA Astrophysics Data System (ADS)

    Matthews, S.; Schweizer, M.

    2013-04-01

    High Cr content Ni-Cr-Ti arc-spray coatings have proven successful in resisting the high temperature sulfidizing conditions found in black liquor recovery boilers in the pulp and paper industry. The corrosion resistance of the coatings is dependent upon the coating composition, to form chromium sulfides and oxides to seal the coating, and on the coating microstructure. Selection of the arc-spray parameters influences the size, temperature and velocity of the molten droplets generated during spraying, which in turn dictates the coating composition and formation of the critical coating microstructural features—splat size, porosity and oxide content. Hence it is critical to optimize the arc-spray parameters in order to maximize the corrosion resistance of the coating. In this work the effect of key spray parameters (current, voltage, spray distance and gas atomizing pressure) on the coating splat thickness, porosity content, oxide content, microhardness, thickness, and surface profile were investigated using a full factorial design of experiment. Based on these results a set of oxidized, porous and optimized coatings were prepared and characterized in detail for follow-up corrosion testing.

  17. Observation of changes in the metallurgical characteristics of Ni-Cr alloys using Nd:YAG laser welding

    PubMed Central

    Choi, SM

    2014-01-01

    This study aimed to determine the effect of hardness change according to penetration depth in the laser fusing zone and observed the correlation of the microstructure as an Nd:YAG laser was irradiated to Ni-Cr alloy for dental use by setting the spot diameter size to various conditions. In all groups, the hardness depth profiles in the laser fusing zone and heat-affected zone (HAZ) had larger values than those of the base metal. In addition, the hardness values in places beyond the fusing zone and the HAZ were measured as being quantitatively lower. The observation result of the diffusion of the constituent elements and microstructure using field emission scanning electron microscopy, energy-dispersive spectroscopy, and electron probe microanalyzer showed that the fusing zone revealed a much finer dendritic form than the base metal due to the self-quenching effect after welding, while no change in constituent elements was found although some evaporation of the main elements was observed. In addition, Mo- and Si-combined intermetallic compounds were formed on the interdendritic area. Through this study, the laser fusing zone had better hardenability due to the intermetallic compound and grain refinement effect. PMID:25342985

  18. Modeling of Crevice Corrosion Stability of a NiCrMo Alloy and Stainless Steel

    SciTech Connect

    F.J. Presuel-Moreno; F. Bocher; J.R. Scully; R.G. Kelly

    2006-05-19

    Damage of structural significance from crevice corrosion of corrosion resistant alloys requires that at least a portion of the creviced area remain active over a sufficiently long period. Stifling results shen the aggressive chemistry required inside the crevice to keep the material depassivated, i.e., actively corroding, cannot be maintained. This loss of critical chemistry occurs when the rate of mass transport out of the crevice exceeds the rate of dissolution and subsequent hydrolysis of metal ions inside the crevice. For the treatment considered here, the mass transport conditions are constant for a given geometry and potential. What then controls the stability of the internal chemistry is the interaction between the electrochemical kinetics at the interface and the crevice chemistry composition. This work focuses on the parameters that control the stability of crevice corrosion by modeling the evolution of the chemical and electrochemical conditions within a crevice open only at one end (e.g. the mouth) in which the entire crevice is initially filled with the Critical Chemistry Solution (CCS) or filled with chemistries slightly less or more aggressive than the CCS. The crevice mouth is in contact with a weak acid solution (pH 3) that provides the boundary conditions at the crevice mouth. The potential at the mouth was held constant at +0.1 V{sub sce} in most instances with selected cases held at 0.0 V{sub sce}. The material selected was Ni-22Cr-6Mo alloy. The electrochemical kinetics at the pH values of interest have been recently characterized via potentiodynamic polarization. Figure 1 shows the polarization curves for Ni-22Cr-6Mo samples tested at room temperature in various HCl solutions. These data were used in all calculations. That is as the pH changed, a new polarization curve was applied to the position in the crevice. E, pH was calculated at each position and from this data, current at each position was determined. The effects of the crevice gap and

  19. Cryo-quenched Fe-Ni-Cr alloy single crystals: A new decorative steel

    SciTech Connect

    Boatner, Lynn A.; Kolopus, James A.; Lavrik, Nicolay V.; Phani, P. Sudharshan

    2016-08-31

    In this paper, a decorative steel is described that is formed by a process that is unlike that of the fabrication methods utilized in making the original Damascus steels over 2000 years ago. The decorative aspect of the steel arises from a three-dimensional surface pattern that results from cryogenically quenching polished austenitic alloy single crystals into the martensitic phase that is present below 190 K. No forging operations are involved – the mechanism is entirely based on the metallurgical phase properties of the ternary alloy. The symmetry of the decorative pattern is determined and controlled by the crystallographic orientation and symmetry of the 70%Fe,15%Ni,15%Cr alloy single crystals. Finally, in addition to using “cuts” made along principal crystallographic surface directions, an effectively infinite number of other random-orientation “cuts” can be utilized to produce decorative patterns where each pattern is unique after the austenitic-to-martensitic phase transformation.

  20. The effect of yttrium and thorium on the oxidation behavior of Ni-Cr-Al alloys

    NASA Technical Reports Server (NTRS)

    Kumar, A.; Nasrallah, M.; Douglass, D. L.

    1974-01-01

    The effect of quaternary additions of 0.5% Y, 0.5 and 1.0% Th to a base alloy of Ni-10CR-5Al on the oxidation behavior and mechanism was studied during oxidation in air over the range of 1000 to 1200 C. The presence of yttrium decreased the oxidation kinetics slightly, whereas, the addition of thorium caused a slight increase. Oxide scale adherence was markedly improved by the addition of the quaternary elements. Although a number of oxides formed on yttrium containing alloys, quantitative X-ray diffraction clearly showed that the rate-controlling step was the diffusion of aluminum through short circuit paths in a thin layer of alumina that formed parabolically with time. Although the scale adherence of the yttrium containing alloy was considerably better than the base alloys, spalling did occur that was attributed to the formation of the voluminous YAG particles which grew in a mushroom-like manner, lifting the protective scale off the subrate locally. The YAG particles formed primarily at grain boundaries in the substrate in which the yttrium originally existed as YNi9.

  1. The effect of zirconium on the cyclic oxidation of NiCrAl alloys

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Khan, A. S.; Lowell, C. E.

    1981-01-01

    This paper examines results with cyclic oxidation tests of Ni(9-20) Cr(15-30) Al-(x)Zr alloys carried out at 1100 C and 1200 C in static air. The concentration of zirconium varies from 0 to 0.63 atomic percent. Significant aluminum penetration is found in metallographic and electron microscopic examination of oxidized surfaces. Small amounts of zirconium lead to minimal penetration, and with increased zirconium content pronounced oxide penetration is observed.

  2. Optimization of an oxide dispersion strengthened Ni-Cr-Al alloy for gas turbine engine vanes

    NASA Technical Reports Server (NTRS)

    Klarstrom, D. L.; Grierson, R.

    1975-01-01

    The investigation was carried out to determine the optimum alloy within the Ni-16Cr-Al-Y2O3 system for use as a vane material in advanced aircraft gas turbine engines. Six alloys containing nominally 4%, 5% and 6% Al with Y2O3 levels of 0.8% and 1.2% were prepared by mechanical attrition. Six small-scale, rectangular extrusions were produced from each powder lot for property evaluation. The approximate temperatures for incipient melting were found to be 1658 K (2525 F), 1644 K (2500 F) and 1630 K (2475 F) for the 4%, 5% and 6% aluminum levels, respectively. With the exception of longitudinal crystallographic texture, the eight extrusions selected for extensive evaluation either exceeded or were close to mechanical property goals. Major differences between the alloys became apparent during dynamic oxidation testing, and in particular during the 1366 K (2000 F)/500 hour Mach 1 tests carried out by NASA-Lewis. An aluminum level of 4.75% was subsequently judged to be optimum based on considerations of dynamic oxidation resistance, susceptibility to thermal fatigue cracking and melting point.

  3. Cryo-quenched Fe-Ni-Cr alloy single crystals: A new decorative steel

    DOE PAGES

    Boatner, Lynn A.; Kolopus, James A.; Lavrik, Nicolay V.; ...

    2016-08-31

    In this paper, a decorative steel is described that is formed by a process that is unlike that of the fabrication methods utilized in making the original Damascus steels over 2000 years ago. The decorative aspect of the steel arises from a three-dimensional surface pattern that results from cryogenically quenching polished austenitic alloy single crystals into the martensitic phase that is present below 190 K. No forging operations are involved – the mechanism is entirely based on the metallurgical phase properties of the ternary alloy. The symmetry of the decorative pattern is determined and controlled by the crystallographic orientation andmore » symmetry of the 70%Fe,15%Ni,15%Cr alloy single crystals. Finally, in addition to using “cuts” made along principal crystallographic surface directions, an effectively infinite number of other random-orientation “cuts” can be utilized to produce decorative patterns where each pattern is unique after the austenitic-to-martensitic phase transformation.« less

  4. Stabilization of nickel-laden sludge by a high-temperature NiCr2O4 synthesis process.

    PubMed

    Li, Nien-Hsun; Chen, Yen-Hsin; Hu, Ching-Yao; Hsieh, Ching-Hong; Lo, Shang-Lien

    2011-12-30

    The feasibility of stabilizing nickel-laden sludge by a high-temperature NiCr(2)O(4) synthesis process was investigated with different sintering temperatures, salt contents, molar ratios, and reaction atmospheres. The crystalline phases of species were investigated by using an X-ray diffraction, and the surface characteristics of particles were observed by scanning electron microscopy. The leaching behavior of the stabilized sludge was evaluated by Toxicity Characteristic Leaching Procedure (TCLP) test. The results indicated that NiCr(2)O(4) was formed at around 800°C by transforming NiO and Cr(2)O(3) into a spinel structure. Leaching concentrations of both nickel and chromium decreased with an increase in the sintering temperature. The existence of salt in the sludge disturbed the formation of spinel, but a moderate salt content contributed to stabilization efficiency. A Cr/Ni molar ratio >2 also contributed to the stabilization efficiency of heavy metals after the thermal process. NiCr(2)O(4) was transformed from simulated sludge under both an N(2) and air atmosphere. The sintering strategy designed for nickel-laden sludge was proven to be beneficial in stabilizing nickel and chromium.

  5. Effect of Specimen Thickness on Microstructural Changes During Oxidation of the NiCrW Alloy 230 at 950–1050°C

    SciTech Connect

    Jalowicka, A.; Duan, R.; Huczkowski, P.; Chyrkin, A.; Grüner, D.; Pint, B. A.; Unocic, K. A.; Quadakkers, W. J.

    2015-09-25

    An accurate procedure for predicting oxidation-induced damage and lifetime limits is crucial for the reliable operation of high-temperature metallic components in practical applications. In order to develop a predictive oxidation lifetime model for Ni–Cr alloys, specimens of wrought NiCrW alloy 230 with different thicknesses were cyclically oxidized in air at 950–1050°C for up to 3000 h. After prolonged exposure, two types of carbides as well as a Cr-rich nitride (π-phase) precipitated in the γ-Ni matrix. In the case of oxidation-induced loss of Cr from the alloy resulted in the formation of subscale zones, which were free of the Cr-rich carbide and nitride but also of the Ni-W rich M6C. The width of the M6C-free zone was smaller than that free of the Cr-rich precipitates. Thermodynamic and diffusion calculations of the observed time- and temperature-dependent Cr depletion processes identified that back diffusion of C occurred which resulted in an increased volume fraction of M23C6 in the specimen core. Moreover, with increasing time and temperature, the amount of π-phase in the specimen core increased. The subscale depletion of the initially present Cr-nitrides and the formation of Cr-nitrides in the specimen center is believed to be related to a mechanism which is qualitatively similar to that described for the Cr carbide enrichment. However, with increasing time and decreasing specimen thickness, N uptake from the atmosphere becomes apparent. As a result, the precipitates present in the specimen center eventually consisted almost exclusively of nitrides.

  6. Effect of Specimen Thickness on Microstructural Changes During Oxidation of the NiCrW Alloy 230 at 950–1050°C

    DOE PAGES

    Jalowicka, A.; Duan, R.; Huczkowski, P.; ...

    2015-09-25

    An accurate procedure for predicting oxidation-induced damage and lifetime limits is crucial for the reliable operation of high-temperature metallic components in practical applications. In order to develop a predictive oxidation lifetime model for Ni–Cr alloys, specimens of wrought NiCrW alloy 230 with different thicknesses were cyclically oxidized in air at 950–1050°C for up to 3000 h. After prolonged exposure, two types of carbides as well as a Cr-rich nitride (π-phase) precipitated in the γ-Ni matrix. In the case of oxidation-induced loss of Cr from the alloy resulted in the formation of subscale zones, which were free of the Cr-rich carbidemore » and nitride but also of the Ni-W rich M6C. The width of the M6C-free zone was smaller than that free of the Cr-rich precipitates. Thermodynamic and diffusion calculations of the observed time- and temperature-dependent Cr depletion processes identified that back diffusion of C occurred which resulted in an increased volume fraction of M23C6 in the specimen core. Moreover, with increasing time and temperature, the amount of π-phase in the specimen core increased. The subscale depletion of the initially present Cr-nitrides and the formation of Cr-nitrides in the specimen center is believed to be related to a mechanism which is qualitatively similar to that described for the Cr carbide enrichment. However, with increasing time and decreasing specimen thickness, N uptake from the atmosphere becomes apparent. As a result, the precipitates present in the specimen center eventually consisted almost exclusively of nitrides.« less

  7. Effects of Mn, Si, and purity on the design of 3.5NiCrMoV, 1CrMoV, and 2.25Cr-1Mo bainitic alloy steels

    NASA Astrophysics Data System (ADS)

    Bodnar, R. L.; Ohhashi, T.; Jaffee, R. I.

    1989-08-01

    Three high-temperature bainitic alloy steels were evaluated in the laboratory to determine the effects of Mn, Si, and impurities ( i.e., S, P, Sn, As, and Sb) on microstructure and mechanical properties. The alloy steels were 3.5NiCrMoV and CrMoV, which are used for turbine rotors, and 2.25Cr-1Mo, which is used in pressure vessel applications. The important effects of Mn, Si, and impurities, which should control the design of these high-temperature bainitic steels, are presented. Key results are used to illustrate the influence of these variables on cleanliness, overheating, austenitizing, hardenability, tempering, ductility, toughness, temper embrittlement, creep rupture, and low-cycle fatigue. Low levels of Mn, Si, and impurities not only result in improved temper embrittlement resistance in these steels but also lead to an improvement in creep rupture properties ( i.e., improved strength and ductility). These results have produced some general guidelines for the design of high-temperature bainitic steels. Examples illustrating the implementation of the results and the effectiveness of the design guidelines are provided. Largely based on the benefits shown by this work, a high-purity 3.5NiCrMoV steel, which is essentially free of Mn, Si, and impurities, has been developed and is already being used commercially.

  8. Adherent Al2O3 scales produced on undoped NiCrAl alloys

    NASA Technical Reports Server (NTRS)

    Smialek, James L.

    1986-01-01

    Repeated oxidation and polishing of high purity Ni-15Cr-13Al has dramatically changed its cyclic oxidation behavior from nonadherent to adherent. No apparent change in scale phase, morphology or interface structure occurred during this transition, dismissing any mechanism based on pegging, vacancy sink, or growth stress. The principle change that did occur was a reduction in the sulfur content from 10 ppmw to 3 ppmw after 25 cycles at 1120 C. These observations are used to support the model of Al2O3 scale adherence put forth by Smeggil et al. which claims that Al2O3 scale spallation occurs due to sulfur segregation and bond deterioration at the oxide-metal interface.

  9. Relation of structure to mechanical properties of thin thoria dispersion strengthened nickel-chromium (TD-NiCr alloy sheet

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1975-01-01

    A study of the relation between structure and mechanical properties of thin TD-NiCr sheet indicated that the elevated temperature tensile, stress-rupture, and creep strength properties depend primarily on the grain aspect ratio and sheet thickness. In general, the strength properties increased with increasing grain aspect ratio and sheet thickness. Tensile testing revealed an absence of ductility at elevated temperatures. A threshold stress for creep appears to exist. Even small amounts of prior creep deformation at elevated temperatures can produce severe creep damage.

  10. Preparation of Functionally Graded Materials (FGMs) Using Coal Fly Ash and NiCr-Based Alloy Powder by Spark Plasma Sintering (SPS)

    NASA Astrophysics Data System (ADS)

    Kaneko, Gen-yo; Kitagawa, Hiroyuki; Hasezaki, Kazuhiro; Ito, Yuji; Kakuda, Hideaki

    2008-02-01

    Functionally Graded Materials (FGMs) were prepared by spark plasma sintering (SPS) using coal fly ash and NiCr alloy powder. The coal fly ash was produced by the Misumi Coal Thermal Power Station (Chugoku Electric Power Co., Inc.), with 80 wt% nickel and 20 wt% chromium (Fukuda Metal Foil & Powder Co., Ltd.) used as source materials. The sintering temperature in the graphite die was 1000 °C. X-ray diffraction patterns of the sintered coal fly ash materials indicated that mullite (3Al2O3ṡ2SiO2) and silica (SiO2) phases were predominant. Direct joining of coal fly ash and NiCr causes fracture at the interface. This is due to the mismatch in the thermal expansion coefficients (CTE). A crack in the FGM was observed between the two layers with a CTE difference of over 4.86×10-6 K-1, while a crack in the FGM was difficult to detect when the CTE difference was less than 2.77×10-6 K-1.

  11. Optimizing NiCr and FeCr HVOF Coating Structures for High Temperature Corrosion Protection Applications

    NASA Astrophysics Data System (ADS)

    Oksa, M.; Metsäjoki, J.

    2015-02-01

    In order to achieve a desired dense structure for coatings employed in high temperature corrosion conditions, thermal spray process optimization with diagnostic tools can be applied. In this study, NiCr (51Ni-46Cr-2Si-1Fe) and FeCr (Fe-19Cr-9W-7Nb-4Mo-5B-2C-2Si-1Mn) powders were sprayed with HVOFGF (gas-fueled) and HVOFLF (liquid-fueled) systems, and the spray processes were monitored with diagnostic tools, including SprayWatch for measuring the temperature and velocity of the spray stream, and in situ coating property (ICP measurement) for measuring the stress state. Various spray parameters were applied to attain the best coating characteristics for high temperature applications. Selected coatings were exposed to high temperature corrosion conditions both in laboratory and actual power plant. The coatings were analyzed by microscopic means and mechanical testing. The application of process-structure-properties-performance methodology with the process monitoring, analysis of the coating characteristics, and results of corrosion performance are presented in this paper.

  12. High-Temperature Oxidation and Smelt Deposit Corrosion of Ni-Cr-Ti Arc-Sprayed Coatings

    NASA Astrophysics Data System (ADS)

    Matthews, S.; Schweizer, M.

    2013-08-01

    High Cr content Ni-Cr-Ti arc-sprayed coatings have been extensively applied to mitigate corrosion in black liquor recovery boilers in the pulp and paper industry. In a previous article, the effects of key spray parameters on the coating's microstructure and its composition were investigated. Three coating microstructures were selected from that previous study to produce a dense, oxidized coating (coating A), a porous, low oxide content coating (coating B), and an optimized coating (coating C) for corrosion testing. Isothermal oxidation trials were performed in air at 550 and 900 °C for 30 days. Additional trials were performed under industrial smelt deposits at 400 and 800 °C for 30 days. The effect of the variation in coating microstructure on the oxidation and smelt's corrosion response was investigated through the characterization of the surface corrosion products, and the internal coating microstructural developments with time at high temperature. The effect of long-term, high-temperature exposure on the interaction between the coating and substrate was characterized, and the mechanism of interdiffusion was discussed.

  13. Thermally activated low temperature creep and primary water stress corrosion cracking of NiCrFe alloys

    SciTech Connect

    Hall, M.M. Jr.

    1993-10-01

    A phenomenological SCC-CGR model is developed based on an apriori assumption that the SCC-CGR is controlled by low temperature creep (LTC). This mode of low temperature time dependent deformation occurs at stress levels above the athermal flow stress by a dislocation glide mechanism that is thermally activated and may be environmentally assisted. The SCC-CGR model equations developed contain thermal activation parameters descriptive of the dislocation creep mechanism. Thermal activation parameters are obtained by fitting the CGR model to SCC-CGR data obtained on Alloy 600 and Alloy X-750. These SCC-CGR activation parameters are compared to LTC activation parameters obtained from stress relaxation tests. When the high concentration of hydrogen at the tip of an SCC crack is considered, the SCC-CGR activation energies and rate sensitivities are shown to be quantitatively consistent with hydrogen reducing the activation energy and increasing the strain rate sensitivity in LTC stress relaxation tests. Stress dependence of SCC-CGR activation energy consistent with that found for the LTC activation energy. Comparisons between temperature dependence of the SCC-CGR stress sensitivity and LTC stress sensitivity provide a basis for speculation on effects of hydrogen and solute carbon on SCC crack growth rates.

  14. Residual stress and crack initiation in laser clad composite layer with Co-based alloy and WC + NiCr

    NASA Astrophysics Data System (ADS)

    Lee, Changmin; Park, Hyungkwon; Yoo, Jaehong; Lee, Changhee; Woo, WanChuck; Park, Sunhong

    2015-08-01

    Although laser cladding process has been widely used to improve the wear and corrosion resistance, there are unwanted cracking issues during and/or after laser cladding. This study investigates the tendency of Co-based WC + NiCr composite layers to cracking during the laser cladding process. Residual stress distributions of the specimen are measured using neutron diffraction and elucidate the correlation between the residual stress and the cracking in three types of cylindrical specimens; (i) no cladding substrate only, (ii) cladding with 100% stellite#6, and (iii) cladding with 55% stellite#6 and 45% technolase40s. The microstructure of the clad layer was composed of Co-based dendrite and brittle eutectic phases at the dendritic boundaries. And WC particles were distributed on the matrix forming intermediate composition region by partial melting of the surface of particles. The overlaid specimen exhibited tensile residual stress, which was accumulated through the beads due to contraction of the coating layer generated by rapid solidification, while the non-clad specimen showed compressive. Also, the specimen overlaid with 55 wt% stellite#6 and 45 wt% technolase40s showed a tensile stress higher than the specimen overlaid with 100% stellite#6 possibly, due to the difference between thermal expansion coefficients of the matrix and WC particles. Such tensile stresses can be potential driving force to provide an easy crack path ways for large brittle fractures combined with the crack initiation sites such as the fractured WC particles, pores and solidification cracks. WC particles directly caused clad cracks by particle fracture under the tensile stress. The pores and solidification cracks also affected as initiation sites and provided an easy crack path ways for large brittle fractures.

  15. High-Temperature Exposure Studies of HVOF-Sprayed Cr3C2-25(NiCr)/(WC-Co) Coating

    NASA Astrophysics Data System (ADS)

    Singh, Harpreet; Kaur, Manpreet; Prakash, Satya

    2016-08-01

    In this research, development of Cr3C2-25(NiCr) + 25%(WC-Co) composite coating was done and investigated. Cr3C2-25(NiCr) + 25%(WC-Co) composite powder [designated as HP2 powder] was prepared by mechanical mixing of [75Cr3C2-25(NiCr)] and [88WC-12Co] powders in the ratio of 75:25 by weight. The blended powders were used as feedstock to deposit composite coating on ASTM SA213-T22 substrate using High Velocity Oxy-Fuel (HVOF) spray process. High-temperature oxidation/corrosion behavior of the bare and coated boiler steels was investigated at 700 °C for 50 cycles in air, as well as, in Na2SO4-82%Fe2(SO4)3 molten salt environment in the laboratory. Erosion-corrosion behavior was investigated in the actual boiler environment at 700 ± 10 °C under cyclic conditions for 1500 h. The weight-change technique was used to establish the kinetics of oxidation/corrosion/erosion-corrosion. X-ray diffraction, field emission-scanning electron microscopy/energy-dispersive spectroscopy (FE-SEM/EDS), and EDS elemental mapping techniques were used to analyze the exposed samples. The uncoated boiler steel suffered from a catastrophic degradation in the form of intense spalling of the scale in all the environments. The oxidation/corrosion/erosion-corrosion resistance of the HVOF-sprayed HP2 coating was found to be better in comparison with standalone Cr3C2-25(NiCr) coating. A simultaneous formation of protective phases might have contributed the best properties to the coating.

  16. Ab initio investigation of the surface properties of austenitic Fe-Ni-Cr alloys in aqueous environments

    NASA Astrophysics Data System (ADS)

    Rák, Zs.; Brenner, D. W.

    2017-04-01

    The surface energetics of two austenitic stainless steel alloys (Type 304 and 316) and three Ni-based alloys (Alloy 600, 690, and 800) are investigated using theoretical methods within the density functional theory. The relative stability of the low index surfaces display the same trend for all alloys; the most closely packed orientation and the most stable is the (111), followed by the (100) and the (110) surfaces. Calculations on the (111) surfaces using various surface chemical and magnetic configurations reveal that Ni has the tendency to segregate toward the surface and Cr has the tendency to segregate toward the bulk. The magnetic frustration present on the (111) surfaces plays an important role in the observed segregation tendencies of Ni and Cr. The stability of the (111) surfaces in contact with aqueous solution are evaluated as a function of temperature, pH, and concentration of aqueous species. The results indicate that the surface stability of the alloys decrease with temperature and pH, and increase slightly with concentration. Under conditions characteristic to an operating pressurized water reactor, the Ni-based alloy series appears to be of better quality than the stainless steel series with respect to corrosion resistance and release of aqueous species when in contact with aqueous solutions.

  17. Microstructure of Al2O3 scales formed on NiCrAl alloys. Ph.D. Thesis - Case Western Reserve Univ.

    NASA Technical Reports Server (NTRS)

    Smialek, J. L.

    1981-01-01

    The structure of transient scales formed on pure and Y or Zr-doped Ni-15Cr-13Al alloys oxidized for 0.1 hr at 1100 C was studied by the use of transmission electron microscopy. Crystallographically oriented scales were found on all three alloys, but especially for the Zr-doped NiCrAl. The oriented scales consisted of alpha-(Al,Cr)2O3, Ni(Al,Cr)2O4 and gamma-Al2O3. They were often found in intimate contact with each other such that the close-packed planes and directions of one oxide phase were aligned with those of another. The prominent structural features of the oriented scales were approximately equal to micrometer subgrains; voids, antiphase domain boundaries and aligned precipitates were also prevalent. Randomly oriented alpha-Al2O3 was also found and was the only oxide ever observed at the immediate oxide metal interface. These approximately 0.15 micrometer grains were populated by intragranular voids which decreased in size and number towards the oxide metal interface. A sequence of oxidation was proposed in which the composition of the growing scale changed from oriented oxides rich in Ni and Cr to oriented oxides rich in Al. At the same time the structure changed from cubic spinels to hexagonal corundums with apparent precipitates of one phase in the matrix of the other. Eventually randomly oriented pure alpha-Al2O3 formed as the stable oxide with an abrupt transition: there was no gradual loss of orientation, no gradual compositional change or no gradual decrease in precipitate density.

  18. Predicting oxidation-limited lifetime of thin-walled components of NiCrW alloy 230

    DOE PAGES

    Duan, R.; Jalowicka, Aleksandra; Unocic, Kinga A.; ...

    2016-10-18

    Using alloy 230 as an example, a generalized oxidation lifetime model for chromia-forming Ni-base wrought alloys is proposed, which captures the most important damaging oxidation effects relevant for component design: wall thickness loss, scale spallation, and the occurrence of breakaway oxidation. For deriving input parameters and for verification of the model approach, alloy 230 specimens with different thicknesses were exposed for different times at temperatures in the range 950–1050 °C in static air. The studies focused on thin specimens (0.2–0.5 mm) to obtain data for critical subscale depletion processes resulting in breakaway oxidation within reasonably achievable test times up tomore » 3000 h. The oxidation kinetics and oxidation-induced subscale microstructural changes were determined by combining gravimetric data with results from scanning electron microscopy with energy dispersive X-ray spectroscopy. The modeling of the scale spallation and re-formation was based on the NASA cyclic oxidation spallation program, while a new model was developed to describe accelerated oxidation occurring after longer exposure times in the thinnest specimens. The calculated oxidation data were combined with the reservoir model equation, by means of which the relation between the consumption and the remaining concentration of Cr in the alloy was established as a function of temperature and specimen thickness. Based on this approach, a generalized lifetime diagram is proposed, in which wall thickness loss is plotted as a function of time, initial specimen thickness, and temperature. As a result, the time to reach a critical Cr level at the scale/alloy interface of 10 wt% is also indicated in the diagrams.« less

  19. Predicting oxidation-limited lifetime of thin-walled components of NiCrW alloy 230

    SciTech Connect

    Duan, R.; Jalowicka, Aleksandra; Unocic, Kinga A.; Pint, Bruce A.; Huczkowski, P.; Chyrkin, Anton; Gruner, D.; Pillai, R.; Quadakkers, Willem Joseph

    2016-10-18

    Using alloy 230 as an example, a generalized oxidation lifetime model for chromia-forming Ni-base wrought alloys is proposed, which captures the most important damaging oxidation effects relevant for component design: wall thickness loss, scale spallation, and the occurrence of breakaway oxidation. For deriving input parameters and for verification of the model approach, alloy 230 specimens with different thicknesses were exposed for different times at temperatures in the range 950–1050 °C in static air. The studies focused on thin specimens (0.2–0.5 mm) to obtain data for critical subscale depletion processes resulting in breakaway oxidation within reasonably achievable test times up to 3000 h. The oxidation kinetics and oxidation-induced subscale microstructural changes were determined by combining gravimetric data with results from scanning electron microscopy with energy dispersive X-ray spectroscopy. The modeling of the scale spallation and re-formation was based on the NASA cyclic oxidation spallation program, while a new model was developed to describe accelerated oxidation occurring after longer exposure times in the thinnest specimens. The calculated oxidation data were combined with the reservoir model equation, by means of which the relation between the consumption and the remaining concentration of Cr in the alloy was established as a function of temperature and specimen thickness. Based on this approach, a generalized lifetime diagram is proposed, in which wall thickness loss is plotted as a function of time, initial specimen thickness, and temperature. As a result, the time to reach a critical Cr level at the scale/alloy interface of 10 wt% is also indicated in the diagrams.

  20. Coupled Multi-Electrode Investigation of Crevice Corrosion of 316 Stainless Steel and NiCrMo Alloy 625

    SciTech Connect

    F. Bocher; F.J. Presuel-Moreno; J.R. Scully

    2006-06-08

    Crevice corrosion is currently mostly studied using either one of two techniques depending on the information desired. The first method involves two multicrevice formers or washers fastened on both sides of a sample plate. This technique provides exposure information regarding the severity of crevice corrosion (depth, position, frequency of attack) but delivers little or no electrochemical information. The second method involves the potentiodynamic or potentiostatic study of an uncreviced sample in a model crevice solution or under a crevice former in aggressive solution where crevice corrosion may initiate and propagate and global current is recorded. However, crevice corrosion initiation and propagation behavior is highly dependent on exact position in the crevice over time. The distance from the crevice mouth will affect the solution composition, the pH, the ohmic potential drop and the true potential in the crevice. Coupled multi-electrode arrays (MEA) were used to study crevice corrosion in order to take in account spatial and temporal evolution of electrochemistry simultaneously. Scaling laws were used to rescale the crevice geometry while keeping the corrosion electrochemical properties equivalent to that of a natural crevice at a smaller length scale. one of the advantages was to be able to use commercial alloys available as wires electrode and, in the case of MEA, to spread the crevice corrosion over many individual electrodes so each one of them will have a near homogeneous electrochemical behavior. The initial step was to obtain anodic polarization curves for the relevant material in acid chloride solution which simulated the crevice electrolyte. using the software Crevicer{trademark}, the potential distribution inside the crevice as a function of the distance from the crevice mouth was determined for various crevice gaps and applied potentials, assuming constant chemistry throughout the crevice. The crevice corrosion initiation location x{sub crit} is

  1. The oxidation behavior of Ni-Cr-Al-2ThO2 alloys at 1093 and 1204 C.

    NASA Technical Reports Server (NTRS)

    Seltzer, M. S.; Wilcox, B. A.; Stringer, J.

    1972-01-01

    A pack diffusion process has been developed which permits the introduction of nearly 6 wt % Al into solid solution in the near surface region of TDNiCr (Ni-20 wt % Cr-2 vol % ThO2) and Ni-20Cr. Alumina scales, adherent under cyclic heating and cooling conditions, were produced on TDNiCr-5.86Al upon exposure to an environment of 1330 N/sq m (10 torr) or 101,000 N/sq m (760 torr) air at temperatures of 1093 and 1204 C. While the same oxidation kinetics were observed in isothermal tests for Ni-14.6Cr-5.86Al as were obtained for the TDNiCr-5.86Al, the dispersion-strengthened alloy exhibited superior oxide scale adhesion during cyclic testing. At 1204 C, continuous weight gains were observed under all test conditions for TDNiCr-5.86Al, in contrast to the weight loss with time which occurred several hours after exposure of TDNiCr to an oxidizing environment. TDNiCr with an initial aluminum surface concentration of 4.95 wt % has nearly comparable oxidation resistance to the TDNiCr-5.86Al alloy.

  2. Characterization of the scale on oxidized Fe-Ni-Cr alloys using grazing emission x-ray fluorescence.

    SciTech Connect

    Koshelev, I.; Paulikas, A. P.; Beno, M.; Jennings, G.; Linton, J.; Uran, S.; Veal, B. W.; Materials Science Division

    2001-09-01

    Grazing emission X-ray fluorescence (GEXRF, or refracted X-ray fluorescence-RXF) has been used to characterize the oxide scale (predominately chromia) which formed on an alloy of 55Fe-25Cr-20Ni (wt%) after oxidation for 4 h at 750{sup o}C in O{sub 2}. Angle dependent X-ray emission spectra I({theta}) were acquired for three elements, Cr, Fe and Ni. The measured data were fit by adjusting scale parameters in the calculated spectra such that I({theta}) data were simultaneously fit for all three elements. It is shown that the calculated spectra are sensitive to scale thickness, to the Cr depletion zone that develops in the substrate at the scale-metal interface, and to the concentration of Fe and Ni atoms dissolved in the scale. The very demanding requirements imposed by simultaneously fitting all three measured I({theta}) curves provide a satisfactory determination of these scale parameters. The GEXRF measurements showed that the scale was about 0.5 {mu}m thick, with an underlying Cr depletion zone extending about 4 {mu}m (midpoint) into the substrate. The average Cr concentration in this depletion zone was reduced from the preoxidized value of 25 to 22.2 wt%. The scale contained about 2. 4 at% of Fe and less than 0.5 at% Ni. These measurements demonstrate that GEXRF can, in a single nondestructive measurement, provide key information needed to characterize a thermally grown chromia scale.

  3. The Phase Competition and Stability of High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Liu, W. H.; Wu, Y.; He, J. Y.; Zhang, Y.; Liu, C. T.; Lu, Z. P.

    2014-10-01

    Phase competition and stability of several typical high-entropy alloys (HEAs) were studied, and the effects of alloying additions and processing conditions on phase formation in these alloys were discussed. Alloying with chemically incompatible elements having a large difference in either the atomic size or enthalpy of mixing with constituting components in HEAs, e.g., Cu and Al in the FeCoNiCr alloy system, inevitably induced phase separation and stimulated formation of duplex solid-solution phases and even intermetallic compounds. The solid-solution phase in the as-cast FeCoNiCrMn HEA is extremely stable due to the good chemical compatibility among constituent components, but in the FeCoNiCrAl and (FeCoNiCrAl)99Si1 HEAs with the incompatible elements Al and Si, pretreatment and annealing processes could induce phase transitions and the formation of new phases, indicating that the as-cast solid-solution phases were destabilized by quenched-in chemical segregation, resulting from additions of the dissimilar elements.

  4. Mechanical and Tribological Properties of HVOF-Sprayed (Cr3C2-NiCr+Ni) Composite Coating on Ductile Cast Iron

    NASA Astrophysics Data System (ADS)

    Ksiazek, Marzanna; Boron, Lukasz; Radecka, Marta; Richert, Maria; Tchorz, Adam

    2016-08-01

    The aim of the investigations was to compare the microstructure, mechanical, and wear properties of Cr3C2-NiCr+Ni and Cr3C2-NiCr coatings deposited by HVOF technique (the high-velocity oxygen fuel spray process) on ductile cast iron. The effect of nickel particles added to the chromium carbide coating on mechanical and wear behavior in the system of Cr 3 C 2 -NiCr+Ni/ductile cast iron was analyzed in order to improve the lifetime of coated materials. The structure with particular emphasis of characteristic of the interface in the system of composite coating (Cr 3 C 2 -NiCr+Ni)/ductile cast iron was studied using the optical, scanning, and transmission electron microscopes, as well as the analysis of chemical and phase composition in microareas. Experimental results show that HVOF-sprayed Cr3C2-NiCr+Ni composite coating exhibits low porosity, high hardness, dense structure with large, partially molten Ni particles and very fine Cr3C2 and Cr7C3 particles embedded in NiCr alloy matrix, coming to the size of nanocrystalline. The results were discussed in reference to examination of bending strength considering cracking and delamination in the system of composite coating (Cr 3 C 2 -NiCr+Ni)/ductile cast iron as well as hardness and wear resistance of the coating. The composite structure of the coating provides the relatively good plasticity of the coating, which in turn has a positive effect on the adhesion of coating to the substrate and cohesion of the composite coating (Cr3C2-NiCr+Ni) in wear conditions.

  5. Effect of different alloyed layers on the high temperature oxidation behavior of newly developed Ti 2AlNb-based alloys

    NASA Astrophysics Data System (ADS)

    Wu, Hongyan; Zhang, Pingze; Zhao, Haofeng; Wang, Ling; Xie, Aigen

    2011-01-01

    The application of titanium aluminide orthorhombic alloys (O-phase alloys) as potential materials in aircraft and jet engines was limited by their poor oxidation resistance at high temperature. The Ti 2AlNb-based alloys were chromised (Cr), chromium-tungstened (Cr-W) and nickel-chromised (Ni-Cr) by the double glow plasma surface alloying process to improve their high temperature oxidation resistance. The discontinuous oxidative behavior of Cr, Cr-W and Ni-Cr alloyed layers on Ti 2AlNb-based alloy at 1093 K was explored in this study. After exposing at 1093 K, the TiO 2 layer was formed on the bare alloy and accompanied by the occurrence of crack, which promoted oxidation rate. The oxidation behavior of Ti 2AlNb-based alloys was improved by surface alloying due to the formation of protective Al 2O 3 scale or continuous and dense NiCr 2O 4 film. The Ni-Cr alloyed layer presented the best high-temperature oxidation resistance among three alloyed layers.

  6. Characterization of the mechanical and physical properties of TD-NiCr (Ni-20Cr-2ThO2) alloy sheet

    NASA Technical Reports Server (NTRS)

    Fritz, L. J.; Koster, W. P.; Taylor, R. E.

    1973-01-01

    Sheets of TD-NiCr processed using techniques developed to produce uniform material were tested to supply mechanical and physical property data. Two heats each of 0.025 and 0.051 cm thick sheet were tested. Mechanical properties evaluated included tensile, modulus of elasticity, Poisson's Ratio, compression, creep-rupture, creep strength, bearing strength, shear strength, sharp notch and fatigue strength. Test temperatures covered the range from ambient to 1589K. Physical properties were also studied as a function of temperature. The physical properties measured were thermal conductivity, linear thermal expansion, specific heat, total hemispherical emittance, thermal diffusivity, and electrical conductivity.

  7. High Temperature Behavior of Cr3C2-NiCr Coatings in the Actual Coal-Fired Boiler Environment

    NASA Astrophysics Data System (ADS)

    Bhatia, Rakesh; Sidhu, Hazoor Singh; Sidhu, Buta Singh

    2015-03-01

    Erosion-corrosion is a serious problem observed in steam-powered electricity generation plants, and industrial waste incinerators. In the present study, four compositions of Cr3C2-(Ni-20Cr) alloy coating powder were deposited by high-velocity oxy-fuel spray technique on T-91 boiler tube steel. The cyclic studies were performed in a coal-fired boiler at 1123 K ± 10 K (850 °C ± 10 °C). X-ray diffraction, scanning electron microscopy/energy dispersive X-ray analysis and elemental mapping analysis techniques were used to analyze the corrosion products. All the coatings deposited on T-91 boiler tube steel imparted hot corrosion resistance. The 65 pctCr3C2 -35 pct (Ni-20Cr)-coated T-91 steel sample performed better than all other coated samples in the given environment.

  8. Copper modified austenitic stainless steel alloys with improved high temperature creep resistance

    DOEpatents

    Swindeman, R.W.; Maziasz, P.J.

    1987-04-28

    An improved austenitic stainless steel that incorporates copper into a base Fe-Ni-Cr alloy having minor alloying substituents of Mo, Mn, Si, T, Nb, V, C, N, P, B which exhibits significant improvement in high temperature creep resistance over previous steels. 3 figs.

  9. Measurement of the Nickel/Nickel Oxide Transition in Ni-Cr-Fe Alloys and Updated Data and Correlations to Quantify the Effect of Aqueous Hydrogen on Primary Water SCC

    SciTech Connect

    Steven A. Attanasio; David S. Morton

    2003-06-16

    Alloys 600 and X-750 have been shown to exhibit a maximum in primary water stress corrosion cracking (PWSCC) susceptibility, when testing is conducted over a range of aqueous hydrogen (H{sub 2}) levels. Contact electric resistance (CER) and corrosion coupon testing using nickel specimens has shown that the maximum in SCC susceptibility occurs in proximity to the nickel-nickel oxide (Ni/NiO) phase transition. The measured location of the Ni/NiO transition has been shown to vary with temperature, from 25 scc/kg H{sub 2} at 360 C to 4 scc/kg H{sub 2} at 288 C. New CER measurements show that the Ni/NiO transition is located at 2 scc/kg H{sub 2} at 260 C. An updated correlation of the phase transition is provided. The present work also reports CER testing conducted using an Alloy 600 specimen at 316 C. A large change in resistance occurred between 5 and 10 scc/kg H{sub 2}, similar to the results obtained at 316 C using a nickel specimen. This result adds confidence in applying the Ni/NiO transition measurements to Ni-Cr-Fe alloys. The understanding of the importance of the Ni/NiO transition to PWSCC has been used previously to quantify H{sub 2} effects on SCC growth rate (SCCGR). Specifically, the difference in the electrochemical potential (EcP) of the specimen or component from the Ni/NiO transition (i.e., EcP{sub Ni/NiO}-EcP) has been used as a correlating parameter. In the present work, these SCCGR-H{sub 2} correlations, which were based on SCCGR data obtained at relatively high test temperatures (338 and 360 C), are evaluated via SCCGR tests at a reduced temperature (316 C). The 316 C data are in good agreement with the predictions, implying that the SCCGR-H{sub 2} correlations extrapolate well to reduced temperatures. The SCCGR-H{sub 2} correlations have been revised to reflect the updated Ni/NiO phase transition correlation. New data are presented for EN82H weld metal (also known as Alloy 82) at 338 C. Similar to other nickel alloys, SCC of EN82H is a function of

  10. The effect of post-treatment of a high-velocity oxy-fuel Ni-Cr-Mo-Si-B coating part 2: Erosion-corrosion behavior

    NASA Astrophysics Data System (ADS)

    Shrestha, S.; Hodgkiess, T.; Neville, A.

    2001-12-01

    In this paper, a study of the erosion-corrosion characteristics of a Ni-Cr-Mo-Si-B coating applied by the high-velocity oxy-fuel (HVOF) process on to an austenitic stainless steel (UNS S31603) substrate are reported. The coatings were studied in the as-sprayed condition, after vacuum sealing with polymer impregnation and after vacuum furnace fusion. The erosion-corrosion characteristics were assessed in an impinging liquid jet of 3.5% NaCl solution at 18 °C at a velocity of 17 m/s at normal incidence in two conditions: (1) free from added solids and (2) containing 800 ppm silica sand. The methodology employed electrochemical control and monitoring to facilitate the identification of the separate and interrelated erosion and corrosion contributions to the erosion-corrosion process. The rates of erosion-corrosion damage were drastically accelerated in the presence of the suspended solids. The application of cathodic protection significantly reduced the deterioration process. The study showed the effect of sealing with polymer impregnation did not significantly alter the erosion-corrosion behavior of the sprayed coating. However, there was a significant improvement in erosion-corrosion durability afforded by the postfusion process. The mechanisms by which the improved performance of vacuum-fused coatings is achieved are discussed.

  11. A study of the oxide dispersion and recrystallization in NiCrAl prepared from preoxidized powder

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.

    1975-01-01

    The SAP technique of dispersion strengthening (formation of an oxide dispersion by preoxidation of metal powders) was applied to atomized powder of the alloy Ni-17Cr-5Al-0.2 Y. SAP-NiCrAl was worked by extrusion and rod rolling at 1205 C and by swaging at 760 C. A variety of annealing treatments were applied after working to determine the recrystallization response. NiCrAlY, similarly prepared from atomized powder, but without a preoxidation treatment, was examined for comparison. The SAP-NiCrAl of this study exhibited oxide particle size and spacing much larger than that usually observed in oxide dispersion strengthened alloys; nonetheless, it was possible to achieve abnormal (secondary) recrystallization in the SAP-NiCrAl as has been reported for other oxide dispersion strengthened alloys. In contrast, unoxidized NiCrAlY exhibited only primary recrystallization.

  12. Electroless deposition of NiCrB diffusion barrier layer film for ULSI-Cu metallization

    NASA Astrophysics Data System (ADS)

    Wang, Yuechun; Chen, Xiuhua; Ma, Wenhui; Shang, Yudong; Lei, Zhengtao; Xiang, Fuwei

    2017-02-01

    NiCrB films were deposited on Si substrates using electroless deposition as a diffusion barrier layer for Cu interconnections. Samples of the prepared NiCrB/SiO2/Si and NiCrB/Cu/NiCrB/SiO2/Si were annealed at temperatures ranging from 500 °C to 900 °C. The reaction mechanism of the electroless deposition of the NiCrB film, the failure temperature and the failure mechanism of the NiCrB diffusion barrier layer were investigated. The prepared samples were subjected to XRD, XPS, FPP and AFM to determine the phases, composition, sheet resistance and surface morphology of samples before and after annealing. The results of these analyses indicated that the failure temperature of the NiCrB barrier film was 900 °C and the failure mechanism led to crystallization and grain growth of the NiCrB barrier layer after high temperature annealing. It was found that this process caused Cu grains to reach Si substrate through the grain boundaries, and then the reaction between Cu and Si resulted in the formation of highly resistive Cu3Si.

  13. Ordering Transformation and Age Hardening in a Ni-Cr-W Superalloy

    NASA Astrophysics Data System (ADS)

    Gao, Xiangyu; Hu, Rui; Li, Xiaolin; Luo, Gongliao; Li, Jinshan; Fu, Hengzhi

    2016-12-01

    The microstructural changes occurring in a Ni-Cr-W superalloy during prolonged exposure to proper temperature have been investigated using transmission electron microscopy. It is demonstrated that nanometer-sized C11b (Pt2Mo-type) and DO22 superlattices can precipitate in the Ni-Cr-W alloy by means of a simple aging treatment at temperatures varying in the range of 773 K to 973 K (500 °C to 700 °C). The mechanism of transformation to long-range order has been revealed to accord with continuous mode based on transmission electron microscopy results and variation trend in Vickers microhardness. No signs of overaging and coarsening of C11b and DO22 phases with further aging have been found, which indicates that both of them have a high-thermal stability. The orientation relationships and interfaces between C11b/DO22 precipitates and Ni-based matrix have been investigated by high-resolution transmission electron microscopy, and the results reveal that the interfaces between C11b/DO22 precipitates and surrounding matrix are coherent at the atomic scale. Because of the high-density nanometer-sized C11b/DO22 precipitates, the microhardness of the alloy is improved remarkably.

  14. The oxidation performance of modern high-temperature alloys

    NASA Astrophysics Data System (ADS)

    Deodeshmukh, V. P.; Srivastava, S. K.

    2009-07-01

    The high-temperature oxidation resistance of an alloy is a key design criterion for components in a variety of industrial applications, such as advanced gas turbines, industrial heating, automotive, waste incineration, power generation and energy conversion, chemical and petrochemical processing, and metals and minerals processing. The importance of correctly assessing the long-term oxidation behavior of high-temperature alloys is illustrated. As applications move to higher temperatures, new alloys are needed. In this paper, the oxidation performance of three newly developed alloys, an alumina-forming Ni-Fe-Cr-Al alloy, a γ'-strengthened Ni-Cr-Co-Mo-(Al+Ti) alloy, and a nitride-strengthened Co-Cr-Fe-Ni-(Ti+Nb) alloy is presented.

  15. Deformation and annealing study of NiCrAlY

    NASA Technical Reports Server (NTRS)

    Ebert, L. J.; Trela, D. M.

    1978-01-01

    The elevated temperature properties (tensile and creep) of NiCrALY, a nickel base alloy containing nominally 16% chromium, 4% aluminum, and 2 to 3% yttria (Y2O3) were evaluated and the optimal combination of thermomechanical treatments for maximum creep resistance was determined. Stored strain energy in as-extruded bars (14:1 extrusion ratio) permitted the development of a large grain size in the material when it was annealed at the maximum safe temperature 2450 F (1343 C). With a one-hour anneal at this temperature, the relatively fine grain size of the as-extruded material was changed to one in which the average grain diameter approached 1 mm, and the aspect ratio was about 10. The material was capable of being cold worked (by rolling) in amounts greater than 30% reduction in area. When the cold worked material was given a relaxation treatment, consisting of heating one hour at 1600 F(871 C), and then a high temperature anneal at 2450 F (1343 C) for one hour, both the high temperature strength and the high temperature creep resistance of the material was further enhanced.

  16. Single crystal plastic behavior of a single-phase, face-center-cubic-structured, equiatomic FeNiCrCo alloy

    DOE PAGES

    Wu, Zhenggang; Gao, Y. F.; Bei, Hongbin

    2015-07-25

    To understand the fundamental deformation mechanisms of compositionally complex alloys, single crystals of a multi-component equiatomic FeNiCoCr alloy with face-centered cubic (FCC) structure were grown for mechanical studies. Similarly to typical FCC pure metals, slip trace analyses indicate that dislocation slips take place on (1 1 1) planes along [11¯0] directions. The critical resolved shear stress (CRSS) obeys the Schmid law at both 77 and 293 K, and tension–compression asymmetry is not observed. Although this material slips in a normal FCC manner both at 293 and 77 K, compared to typical FCC metals the CRSS’s strong temperature dependence is abnormal.

  17. Development of dispersion strengthened nickel-chromium alloy (Ni-Cr-ThO2) sheet for space shuttle vehicles, part 2

    NASA Technical Reports Server (NTRS)

    Klingler, L. J.; Weinberger, W. R.; Bailey, P. G.; Baranow, S.

    1972-01-01

    Two dispersion strengthened nickel base alloy systems were developed for use at temperatures up to 1204 C(2200 F); TD nickel chromium (TDNiCr) and TD nickel chromium aluminum (TDNiCrA1). They are considered candidate materials for use on the thermal protection systems of the space shuttle and for long term use in aircraft gas turbine engine applications. Improved manufacturing processes were developed for the fabrication of TDNiCr sheet and foil to specifications. Sheet rolling process studies and extrusion studies were made on two aluminum containing alloys: Ni-16%Cr-3.5%A1-2%ThO2 and Ni-16%Cr-5.0%A12%ThO2. Over 1600 kg.(3500 lb.) of plate, sheet, foil, bar and extrusion products were supplied to NASA Centers for technology studies.

  18. Development of dispersion strengthened nickel-chromium alloy (Ni-Cr-Th-O2) sheet for space shuttle vehicles, part 1

    NASA Technical Reports Server (NTRS)

    Klingler, L. J.; Weinberger, W. R.; Bailey, P. G.; Baranow, S.

    1971-01-01

    A dispersion-strengthened alloy, TD nickel chromium (TDNiCr) is being developed for use on the thermal protection system of the space shuttle at temperatures up to 1204 C(2200 F). Manufacturing processes were developed for the fabrication of sheet and foil to specifications. The addition of aluminum to the basic TDNiCr composition provides outstanding oxidation resistance up to 1260 C(2300 F); aluminum levels of 2 to 4% are considered optimum for space shuttle application.

  19. Investigation of the oxidation behavior of dispersion stabilized alloys when exposed to a dynamic high temperature environment

    NASA Technical Reports Server (NTRS)

    Tenney, D. R.

    1974-01-01

    The oxidation behavior of TD-NiCr and TD-NiCrAlY alloys have been studied at 2000 and 2200 F in static and high speed flowing air environments. The TD-NiCrAlY alloys preoxidized to produce an Al2O3 scale on the surface showed good oxidation resistance in both types of environments. The TD-NiCr alloy which had a Cr2O3 oxide scale after preoxidation was found to oxidize more than an order of magnitude faster under the dynamic test conditions than at comparable static test conditions. Although Cr2O3 normally provides good oxidation protection, it was rapidly lost due to formation of volatile CrO3 when exposed to the high speed air stream. The preferred oxide arrangement for the dynamic test consisted of an external layer of NiO with a porous mushroom type morphology, an intermediate duplex layer of NiO and Cr2O3, and a continuous inner layer of Cr2O3 in contact with the alloy substrate. An oxidation model has been developed to explain the observed microstructure and overall oxidation behavior of all alloys.

  20. A study of the oxide dispersion and recrystallization in NiCrAl prepared from preoxidized powder

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.

    1975-01-01

    The sintered aluminum powder (SAP) technique of dispersion strengthening (formation of an oxide dispersion by preoxidation of metal powders) was applied to atomized powder of a nickel alloy containing, by weight, 17% Cr, 5% Al, and 0.2% Y. The SAP-NiCrAl alloy (without the ytterbium removed by oxdation) was worked by extrusion and rod rolling at 1205 C and by swaging at 760 C. Annealing treatments were applied after working to determine the recrystallization response. The NiCrAlY alloy, similarly prepared from atomized powder, but without a preoxidation treatment, was examined for comparison. The SAP-NiCrAl alloy exhibited oxide particle size and spacing much larger than that usually observed in oxide dispersion strengthened alloys; nonetheless, it was possible to achieve abnormal (secondary) recrystallization in the SAP-NiCrAl alloy as has been reported for other oxide dispersion strengthened alloys. In contrast, the unoxidized NiCrAlY alloy exhibited only primary recrystallization.

  1. High-resolution diffraction for residual stress determination in the NiCrMoV wheel of an axial compressor for a heavy-duty gas turbine

    NASA Astrophysics Data System (ADS)

    Rogante, M.; Török, G.; Ceschini, G. F.; Tognarelli, L.; Füzesy, I.; Rosta, L.

    2004-07-01

    The wheel of an axial compressor for a heavy-duty gas turbine has been investigated for residual stresses (RS) evaluation of the teeth-section where SANS measurements have previously been performed. Such a component can contain internal RS, either due to the manufacturing process, or to the operating cycles fatigue. The constitutive material is a NiCrMoV steel to ASTM A 471 (type 2) norms (equivalent to B50A420B10); this material is usually adopted in the manufacturing of forged components for gas turbines. Internal radial and hoop RS have been determined, whose values are under the limit of 200kPa. Hoop RS, in general, resulted in higher value than the radial ones. The present experiment represents a particularly important step in the RS determination for gas turbine components, since the measurements reveal that the fatigue of the wheel is also a lifetime limiting factor although, in the same technological field, the available data in the actual neutron techniques literature mainly concern turbine buckets.

  2. Crack Free Tungsten Carbide Reinforced Ni(Cr) Layers obtained by Laser Cladding

    NASA Astrophysics Data System (ADS)

    Amado, J. M.; Tobar, M. J.; Yáñez, A.; Amigó, V.; Candel, J. J.

    The development of hardfacing coatings has become technologically significant in many industries A common approach is the production of metal matrix composites (MMC) layers. In this work NiCr-WC MMC hardfacing layers are deposited on C25 steel by means of laser cladding. Spheroidal fused tungsten carbides is used as reinforcement phase. Three different NiCr alloys with different Cr content were tested. Optimum conditions to obtain dense, uniform carbide distribution and hardness close to nominal values were defined. The effect of Cr content respect to the microstructure, susceptibility for cracking and the wear rate of the resulting coating will also be discussed.

  3. Investigation of Ni-Cr-Si-Fe-B coatings produced by the electron beam cladding technique

    NASA Astrophysics Data System (ADS)

    Zimogliadova, T. A.; Drobyaz, E. A.; Golkovskii, M. G.; Bataev, V. A.; Durakov, V. G.; Cherkasova, N. Yu

    2016-11-01

    This paper presents the results of structural investigations and results of tribological and microhardness tests of the coating obtained by electron beam cladding of a Ni-Cr-Si-Fe-B self-fluxing alloy on low-carbon steel. After electron beam treatment high-quality dense layer with a thickness of 1.2-1.8 mm was obtained. The structure of the coating consisted of dendrite crystals based on y-Ni-solid solution and eutectic with complex composition. Microhardness of the coating achieves 370 HV. Wear-resistance of the coating obtained by electron-beam cladding technique was 1.6-fold higher than that of low-carbon carburized steel.

  4. The effect of sulfur and zirconium Co-doping on the oxidation of NiCrAl

    NASA Technical Reports Server (NTRS)

    Smialek, James L.

    1987-01-01

    The adhesion behavior of Al2O3 scales formed on NiCrAl+Zr alloys was examined as a function of both sulfur and zirconium doping levels. In general, very high levels of zirconium were required to counteract the detrimental effects of sulfur. A sulfur-zirconium adherence map was constructed, as determined from the oxidation and spalling behavior in 1100 C cyclic tests. For low sulfur alloys, the amount of zirconium required for adherence at any given sulfur level can be described by Zr greater than 600 S sup 0.2 (in ppma). These results underscore the importance of sulfur to adhesion mechanisms and suggests that sulfur gettering is a first order effect of reactive element additions to MCrAl alloys.

  5. The effect of sulfur and zirconium co-doping on the oxidation of NiCrAl

    NASA Technical Reports Server (NTRS)

    Smialek, James L.

    1988-01-01

    The adhesion behavior of Al2O3 scales formed on NiCrAl+Zr alloys was examined as a function of both sulfur and zirconium doping levels. In general, very high levels of zirconium were required to counteract the detrimental effects of sulfur. A sulfur-zirconium adherence map was constructed, as determined from the oxidation and spalling behavior in 1100 C cyclic tests. For low sulfur alloys (less than 500 ppma), the amount of zirconium required for adherence at any given sulfur level can be described by Zr greater than 600 S(0.2) (in ppma). These results underscore the importance of sulfur to adhesion mechanisms and suggest that sulfur gettering is a first order effect of reactive element additions to MCrAl alloys.

  6. Feasibility study of tungsten as a diffusion barrier between nickel-chromium-aluminum and Gamma/Gamma prime - Delta eutectic alloys

    NASA Technical Reports Server (NTRS)

    Young, S. G.; Zellars, G. R.

    1978-01-01

    Coating systems proposed for potential use on eutectic alloy components in high-temperature gas turbine engines were studied with emphasis on deterioration of such systems by diffusion. A 1-mil thick W sheet was placed between eutectic alloys and a NiCrAl layer. Layered test specimens were aged at 1100 C for as long as long as 500 hours. Without the W barrier, the delta phase of the eutectic deteriorated by diffusion of Nb into the NiCrAl. Insertion of the W barrier stopped the diffusion of Nb from delta. Chromium diffusion from the NiCrAl into the gamma/gamma prime phase of the eutectic was greatly reduced by the barrier. However, the barrier thickness decreased with time; and W diffused into both the NiCrAl and the eutectic. When the delta platelets were alined parallel to the NiCrAl layer, rather than perpendicular, diffusion into the eutectic was reduced.

  7. Development of a CuNiCrAl Bond Coat for Thermal Barrier Coatings in Rocket Combustion Chambers

    NASA Astrophysics Data System (ADS)

    Fiedler, Torben; Rösler, Joachim; Bäker, Martin

    2015-12-01

    The lifetime of rocket combustion chambers can be increased by applying thermal barrier coatings. The standard coating systems usually used in gas turbines or aero engines will fail at the bond coat/substrate interface due to the chemical difference as well as the different thermal expansion between the copper liner and the applied NiCrAlY bond coat. A new bond coat alloy for rocket engine applications was designed previously with a chemical composition and coefficient of thermal expansion more similar to the copper substrate. Since a comparable material has not been applied by thermal spraying before, coating tests have to be carried out. In this work, the new Ni-30%Cu-6%Al-5%Cr bond coat alloy is applied via high velocity oxygen fuel spraying. In a first step, the influence of different coating parameters on, e.g., porosity, amount of unmolten particles, and coating roughness is investigated and a suitable parameter set for further studies is chosen. In a second step, copper substrates are coated with the chosen parameters to test the feasibility of the process. The high-temperature behavior and adhesion is tested with laser cycling experiments. The new coatings showed good adhesion even at temperatures beyond the maximum test temperatures of the NiCrAlY bond coat in previous studies.

  8. Corrosion aspects of Ni-Cr-Fe based and Ni-Cu based steam generator tube materials

    NASA Astrophysics Data System (ADS)

    Dutta, R. S.

    2009-09-01

    This paper reviews corrosion related issues of Ni-Cr-Fe based (in a general sense) and Ni-Cu based steam generator tube materials for nuclear power plants those have been dealt with for last more than four decades along with some updated information on corrosion research. The materials include austenitic stainless steels (SSs), Alloy 600, Monel 400, Alloy 800 and Alloy 690. Compatibility related issues of these alloys are briefly discussed along with the alloy chemistry and microstructure. For austenitic SSs, stress corrosion cracking (SCC) behaviour in high temperature aqueous environments is discussed. For Alloy 600, intergranular cracking in high temperature water including hydrogen-induced intergranular cracking is highlighted along with the interactions of material in various environments. In case of Monel 400, intergranular corrosion and pitting corrosion at ambient temperature and SCC behaviour at elevated temperature are briefly described. For Alloy 800, the discussion covers SCC behaviour, surface characterization and microstructural aspects of pitting, whereas hydrogen-related issues are also highlighted for Alloy 690.

  9. Powder-Derived High-Conductivity Coatings for Copper Alloys

    NASA Technical Reports Server (NTRS)

    Thomas-Ogbuji, Linus U.

    2003-01-01

    Makers of high-thermal-flux engines prefer copper alloys as combustion chamber liners, owing to a need to maximize heat dissipation. Since engine environments are strongly oxidizing in nature and copper alloys generally have inadequate resistance to oxidation, the liners need coatings for thermal and environmental protection; however, coatings must be chosen with great care in order to avoid significant impairment of thermal conductivity. Powder-derived chromia- and alumina- forming alloys are being studied under NASA's programs for advanced reusable launch vehicles to succeed the space shuttle fleet. NiCrAlY and Cu-Cr compositions optimized for high thermal conductivity have been tested for static and cyclic oxidation, and for susceptibility to blanching - a mode of degradation arising from oxidation-reduction cycling. The results indicate that the decision to coat the liners or not, and which coating/composition to use, depends strongly on the specific oxidative degradation mode that prevails under service conditions.

  10. Phase relations in the Fe-Ni-Cr-S system and the sulfidation of an austenitic stainless steel

    NASA Technical Reports Server (NTRS)

    Jacob, K. T.; Rao, D. B.; Nelson, H. G.

    1977-01-01

    The stability fields of various sulfide phases that form on Fe-Cr, Fe-Ni, Ni-Cr and Fe-Cr-Ni alloys were developed as a function of temperature and the partial pressure of sulfur. The calculated stability fields in the ternary system were displayed on plots of log P sub S sub 2 versus the conjugate extensive variable which provides a better framework for following the sulfidation of Fe-Cr-Ni alloys at high temperatures. Experimental and estimated thermodynamic data were used in developing the sulfur potential diagrams. Current models and correlations were employed to estimate the unknown thermodynamic behavior of solid solutions of sulfides and to supplement the incomplete phase diagram data of geophysical literature. These constructed stability field diagrams were in excellent agreement with the sulfide phases and compositions determined during a sulfidation experiment.

  11. Interface Microstructure and Tribological Properties of Flame Spraying NiCr/La2O3 Coatings

    NASA Astrophysics Data System (ADS)

    Zhang, Zhenyu; Liang, Bunv; Guo, Hongjian

    2014-12-01

    NiCr alloy coatings with 0.5, 1.0, 1.5 and 2.0 wt.% of La2O3 were deposited on 1045 carbon steel by a flame spraying and melting processing. Interface microstructure investigations of the coating/substrate systems were conducted by field emission gun scanning electron microscopy, with attached energy dispersive spectroscopy. The effect of La2O3 addition on the tribological properties of the coatings was investigated under dry sliding wear conditions. The result showed that the microstructure of the NiCr alloy coatings are refined with proper amounts of La2O3, and the microhardness and wear resistance of the coatings show best enhancement with 1.0% La2O3.

  12. Fabrication and Characterization of Ni-P-CoNiCrAlY Composite Coatings

    NASA Astrophysics Data System (ADS)

    Heydari, H.; Monirvaghefi, S. M.; Hadipour, Ali

    2017-02-01

    In this study, Ni-P-CoNiCrAlY composite coatings were deposited on 310 stainless steel. The surface morphology and cross-sectional observations were carried out using scanning electron microscopy and optical microscopy. The high-temperature corrosion of all coatings was evaluated by cyclic oxidation method. According to the results, the amounts of CoNiCrAlY particles co-deposited in all samples coated at pH = 4.7 were higher than that of those produced at pH = 6.7. Also, the surface roughness of all composite coatings coated at pH = 6.7 is lower than the coatings produced at pH = 4.7. The Ni-P-(3 g/l) CoNiCrAlY deposit produced at pH = 6.7 had the best corrosion resistance among other coatings.

  13. Fabrication and Characterization of Ni-P-CoNiCrAlY Composite Coatings

    NASA Astrophysics Data System (ADS)

    Heydari, H.; Monirvaghefi, S. M.; Hadipour, Ali

    2017-03-01

    In this study, Ni-P-CoNiCrAlY composite coatings were deposited on 310 stainless steel. The surface morphology and cross-sectional observations were carried out using scanning electron microscopy and optical microscopy. The high-temperature corrosion of all coatings was evaluated by cyclic oxidation method. According to the results, the amounts of CoNiCrAlY particles co-deposited in all samples coated at pH = 4.7 were higher than that of those produced at pH = 6.7. Also, the surface roughness of all composite coatings coated at pH = 6.7 is lower than the coatings produced at pH = 4.7. The Ni-P-(3 g/l) CoNiCrAlY deposit produced at pH = 6.7 had the best corrosion resistance among other coatings.

  14. Heredity of medium-range order structure from melts to the microstructure of Ni-Cr-W superalloy

    NASA Astrophysics Data System (ADS)

    Gao, Zhongtang; Hu, Rui; Wang, Jun; Li, Jinshan

    2015-07-01

    The structure factor S( Q), intensities and pair distribution function g( r) of liquid Ni-Cr-W superalloy at different temperatures have been measured by a high-temperature X-ray diffractometer. Coordination N min, correlation radius r c, the nearest atomic distance r 1, solidification microstructure and compression performance have been studied. The results show that a pre-peak exists on the structure factor curve at the liquidus temperature, and a fine structure of equiaxed, globular and non-dendritic primary grains can be achieved by casting the alloy at liquidus temperature. Liquid structure feature of Ni-Cr-W superalloy is found to depend on temperature. During the solidification, some structural information carried by the medium-range order (MRO) structure is inherited from the melt to the microstructure, which is beneficial for grain refinement. The maximum yield strength measured from typical microstructure of the equiaxed and non-dendritic grains at 1400 °C is 543 MPa. The results show that refinement and non-dendritic grain is beneficial to the improvement of the yield strength.

  15. High strength nickel-chromium-iron austenitic alloy

    DOEpatents

    Gibson, Robert C.; Korenko, Michael K.

    1980-01-01

    A solid solution strengthened Ni-Cr-Fe alloy capable of retaining its strength at high temperatures and consisting essentially of 42 to 48% nickel, 11 to 13% chromium, 2.6 to 3.4% niobium, 0.2 to 1.2% silicon, 0.5 to 1.5% vanadium, 2.6 to 3.4% molybdenum, 0.1 to 0.3% aluminum, 0.1 to 0.3% titanium, 0.02 to 0.05% carbon, 0.002 to 0.015% boron, up to 0.06 zirconium, and the balance iron. After solution annealing at 1038.degree. C. for one hour, the alloy, when heated to a temperature of 650.degree. C., has a 2% yield strength of 307 MPa, an ultimate tensile strength of 513 MPa and a rupture strength of as high as 400 MPa after 100 hours.

  16. Factors Affecting the Hydrogen Embrittlement Resistance of Ni-Cr-Mn-Nb Welds

    SciTech Connect

    G.A. Young; C.K. Battige; N. Liwis; M.A. Penik; J. Kikel; A.J. Silvia; C.K. McDonald

    2001-03-18

    Nickel based alloys are often welded with argon/hydrogen shielding gas mixtures to minimize oxidation and improve weld quality. However, shielding gas mixtures with {ge} 1% hydrogen additions can result in hydrogen concentrations greater than 5 wt. ppm in the weld metal and reduce ductility via hydrogen embrittlement. For the conditions investigated, the degree of hydrogen embrittlement is highly variable between 5 and 14 wt. ppm. investigation of hydrogen embrittlement of EN82H GTAW welds via tensile testing, light microscopy, transmission electron microscopy, orientation imaging microscopy, and thermal desorption spectroscopy shows that this variability is due to the inhomogeneous microstructure of the welds, the presence of recrystallized grains, and complex residual plastic strains. Specifically, research indicates that high residual strains and hydrogen trapping lower the ductility of Ni-Cr-Mn-Nb weld metal when dissolved hydrogen concentrations are greater than 5 wt. ppm. The inhomogeneous microstructure contains columnar dendritic, cellular dendritic, and recrystallized grains. The decreased tensile ductility observed in embrittled samples is recovered by post weld heat treatments that decrease the bulk hydrogen concentration below 5 wt. ppm.

  17. The oxidation and corrosion of ODS alloys

    NASA Technical Reports Server (NTRS)

    Lowell, Carl E.; Barrett, Charles A.

    1990-01-01

    The oxidation and hot corrosion of high temperature oxide dispersion strengthened (ODS) alloys are reviewed. The environmental resistance of such alloys are classified by oxide growth rate, oxide volatility, oxide spalling, and hot corrosion limitations. Also discussed are environmentally resistant coatings for ODS materials. It is concluded that ODS NiCrAl and FeCrAl alloys are highly oxidation and corrosion resistant and can probably be used uncoated.

  18. High strength alloys

    DOEpatents

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  19. High strength alloys

    DOEpatents

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  20. Microstructure and Sliding Wear Performance of Cr7C3-(Ni,Cr)3(Al,Cr) Coating Deposited from Cr7C3 In Situ Formed Atomized Powder

    NASA Astrophysics Data System (ADS)

    Zhu, Hong-Bin; Shen, Jie; Gao, Feng; Yu, Yueguang; Li, Changhai

    2017-01-01

    This work is aimed at developing a new type of Cr7C3-(Ni,Cr)3(Al,Cr) coating for parts used in heavy-duty diesel engines. The feedstock, in which the stripe-shaped Cr7C3 was in situ formed, was firstly prepared by vacuum melting and gas atomization and then subjected by high-velocity oxy-fuel spraying to form the coatings. The carbon content, microstructure and phase constitution of the powders, as well as the sprayed coatings, were analyzed by chemical analysis, SEM and XRD. The hardness and sliding wear performance of the sprayed coatings were also tested and compared to a commercial Cr3C2-NiCr coating used on piston rings. The results showed that the content of carbon in feedstock was almost the same as designed, and that the volume content of in situ formed Cr7C3 was increased with carbon and chromium added. The major phases of the powders and sprayed coatings are Cr7C3 and Cr-alloyed Ni3Al. Only a small amount of carbon lost during the spraying process. As Cr7C3 content increased in the coatings, the microhardness at room temperature was firstly increased to about 1000Hv0.3. The microhardness of the coatings stayed almost constant, while the testing temperature was raised up to 700 °C for 0.5 h, which illustrates the potential application of the investigated coatings under high temperature conditions. The coatings containing 70 and 77 vol.% Cr7C3 showed the most promising wear resistance, lower friction coefficient and better tribological compatibility to gray cast iron counterpart than other tested Cr7C3-(Ni,Cr)3(Al,Cr) coatings and the reference Cr3C2-NiCr coating.

  1. The use of Ni-Cr-Si-Be filler metals for brazing of stainless steels

    NASA Astrophysics Data System (ADS)

    Ivannikov, A.; Fedotov, V.; Suchkov, A.; Penyaz, M.; Fedotov, I.; Tarasov, B.

    2016-04-01

    Nanocrystalline ribbon filler metal-alloys of system Ni-Cr-Si-Be are produced by the rapidly quenching of the melt method. By these filler metals carried out hight temperature vacuum brazing of austenitic steels (12Kh18N10T and Kh18N8G2) and austenitic-ferritic class EI-811 (12Kh21N5T). The basic laws of structure-phase state foundation of brazed joints are determined, features of the interaction of the molten filler metal to the brazed materials are identified, the optimal temperature and time parameters of the brazing process are determined.

  2. Weldability of High Alloys

    SciTech Connect

    Maroef, I

    2003-01-22

    The purpose of this study was to investigate the effect of silicon and iron on the weldability of HAYNES HR-160{reg_sign} alloy. HR-I60 alloy is a solid solution strengthened Ni-Co-Cr-Si alloy. The alloy is designed to resist corrosion in sulfidizing and other aggressive high temperature environments. Silicon is added ({approx}2.75%) to promote the formation of a protective oxide scale in environments with low oxygen activity. HR-160 alloy has found applications in waste incinerators, calciners, pulp and paper recovery boilers, coal gasification systems, and fluidized bed combustion systems. HR-160 alloy has been successfully used in a wide range of welded applications. However, the alloy can be susceptible to solidification cracking under conditions of severe restraint. A previous study by DuPont, et al. [1] showed that silicon promoted solidification cracking in the commercial alloy. In earlier work conducted at Haynes, and also from published work by DuPont et al., it was recognized that silicon segregates to the terminal liquid, creating low melting point liquid films on solidification grain boundaries. Solidification cracking has been encountered when using the alloy as a weld overlay on steel, and when joining HR-160 plate in a thickness greater than19 millimeters (0.75 inches) with matching filler metal. The effect of silicon on the weldability of HR-160 alloy has been well documented, but the effect of iron is not well understood. Prior experience at Haynes has indicated that iron may be detrimental to the solidification cracking resistance of the alloy. Iron does not segregate to the terminal solidification product in nickel-base alloys, as does silicon [2], but iron may have an indirect or interactive influence on weldability. A set of alloys covering a range of silicon and iron contents was prepared and characterized to better understand the welding metallurgy of HR-160 alloy.

  3. Influence of Al2O3 Particle Size on Microstructure, Mechanical Properties and Abrasive Wear Behavior of Flame-Sprayed and Remelted NiCrBSi Coatings

    NASA Astrophysics Data System (ADS)

    Habib, K. A.; Cano, D. L.; Caudet, C. T.; Damra, M. S.; Cervera, I.; Bellés, J.; Ortells, P.

    2017-03-01

    The influence of micrometric alumina (low surface area-to-volume ratio) and nanometric alumina (high surface area-to-volume ratio) on microstructure, hardness and abrasive wear of a NiCrBSi hardfacing alloy coating applied to an AISI 304 substrate using flame spraying (FS) combined with surface flame melting (SFM) is studied. Remelting after spraying improved the mechanical and tribological properties of the coatings. Microstructural characterization using XRD, SEM and EDS indicated that alumina additions produced similar phases (NiSi, Ni3B, CrC and Ni31Si12) regardless of the alumina size, but the phases differed in morphology, size distribution and relative proportions from one coating to another. The addition of 12 wt.% nanometric Al2O3 increased the phases concentration more than five- to sixfold and reduced the hard phases size about four-to threefold compared with NiCrBSi + 12 wt.% micrometric Al2O3. Nanoalumina led to reduced mass loss during abrasive wear compared to micrometric alumina and greater improvement in hardness.

  4. Metallographic etching and microstructure characterization of NiCrMoV rotor steels for nuclear power

    NASA Astrophysics Data System (ADS)

    Liu, Peng; Lu, Feng-gui; Liu, Xia; Gao, Yu-lai

    2013-12-01

    The grain size of prior austenite has a distinct influence on the microstructure and final mechanical properties of steels. Thus, it is significant to clearly reveal the grain boundaries and therefore to precisely characterize the grain size of prior austenite. For NiCrMoV rotor steels quenched and tempered at high temperature, it is really difficult to display the grain boundaries of prior austenite clearly, which limits a further study on the correlation between the properties and the corresponding microstructure. In this paper, an effective etchant was put forward and further optimized. Experimental results indicated that this agent was effective to show the details of grain boundaries, which help analyze fatigue crack details along the propagation path. The optimized corrosion agent is successful to observe the microstructure characteristics and expected to help analyze the effect of microstructure for a further study on the mechanical properties of NiCrMoV rotor steels used in the field of nuclear power.

  5. Long-Term Strength of a Composition of Complex Refractory Coating and Single-Crystal Rhenium-Alloyed Nickel Alloy after High-Temperature Holds

    NASA Astrophysics Data System (ADS)

    Kuznetsov, V. P.; Lesnikov, V. P.; Moroz, E. V.; Khadyev, M. S.; Konakova, I. P.

    2013-11-01

    The long-term strength of a system of single-crystal nickel alloy ZhS36-VI with Cr - Al gas circulation coating (GCC) + Ni - Cr - Al - Ta - Re - Yion-plasma coating (IPC) + Al - Ni - Cr - Yion-plasma coating (IPC) is analyzed under conditions close to the operating ones after a hold for 1 - 1000 h in a temperature range of 1050 - 1300°C.

  6. Development of forming and joining technology for TD-NiCr sheet

    NASA Technical Reports Server (NTRS)

    Torgerson, R. T.

    1973-01-01

    Forming joining techniques and properties data were developed for thin-gage TD-NiCr sheet in the recrystallized and unrecrystallized conditions. Theoretical and actual forming limit data are presented for several gages of each type of material for five forming processes: brake forming, corrugation forming, joggling, dimpling and beading. Recrystallized sheet can be best formed at room temperature, but unrecrystallized sheet requires forming at elevated temperature. Formability is satisfactory with most processes for the longitudinal orientation but poor for the transverse orientation. Dimpling techniques require further development for both material conditions. Data on joining techniques and joint properties are presented for four joining processes: resistance seam welding (solid-state), resistance spot welding (solid-state), resistance spot welding (fusion) and brazing. Resistance seam welded (solid-state) joints with 5t overlap were stronger than parent material for both material conditions when tested in tensile-shear and stress-rupture. Brazing studies resulted in development of NASA 18 braze alloy (Ni-16Cr-15Mo-8Al-4Si) with several properties superior to baseline TD-6 braze alloy, including lower brazing temperture, reduced reaction with Td-Ni-Cr, and higher stress-rupture properties.

  7. Materials corrosion of high temperature alloys immersed in 600C binary nitrate salt.

    SciTech Connect

    Kruizenga, Alan Michael; Gill, David Dennis; LaFord, Marianne Elizabeth

    2013-03-01

    Thirteen high temperature alloys were immersion tested in a 60/40 binary nitrate salt. Samples were interval tested up to 3000 hours at 600ÀC with air as the ullage gas. Chemical analysis of the molten salt indicated lower nitrite concentrations present in the salt, as predicted by the equilibrium equation. Corrosion rates were generally low for all alloys. Corrosion products were identified using x-ray diffraction and electron microprobe analysis. Fe-Cr based alloys tended to form mixtures of sodium and iron oxides, while Fe-Ni/Cr alloys had similar corrosion products plus oxides of nickel and chromium. Nickel based alloys primarily formed NiO, with chromium oxides near the oxide/base alloy interface. In625 exhibited similar corrosion performance in relation to previous tests, lending confidence in comparisons between past and present experiments. HA230 exhibited internal oxidation that consisted of a nickel/chromium oxide. Alloys with significant aluminum alloying tended to exhibit superior performance, due formation of a thin alumina layer. Soluble corrosion products of chromium, molybdenum, and tungsten were also formed and are thought to be a significant factor in alloy performance.

  8. Kinetics and Microstructural Investigation of High-Temperature Oxidation of IN-738LC Super Alloy

    NASA Astrophysics Data System (ADS)

    Hamidi, S.; Rahimipour, M. R.; Eshraghi, M. J.; Hadavi, S. M. M.; Esfahani, H.

    2016-12-01

    The present study was carried out to investigate the kinetics and the surface chemistry of the oxide layers formed on the IN-738LC super alloy during high-temperature oxidation at 950 °C in air from 1 to 260 h. Oxidation kinetics were studied by mass gain measurement. The oxide layers were characterized by field emission scanning electron microscope, elemental distribution map, energy-dispersive spectroscopy as well as x-ray diffractometry (XRD). The oxidation kinetics followed the parabolic law. The XRD analysis revealed that the oxide scale contained mainly NiO, Ni (Cr, Al)2O4, Al2O3, TiO2 and Cr2O3. The oxide structure, from the top surface down to the substrate, was clarified by elemental map distribution studies as Ni-Ti oxides, Cr-Ti oxides, Cr2O3 oxide band, Ni-Co-Cr-W oxide and finally a blocky Al2O3 region. The oxidation scales were composed of three distinct layers of the outer and mid layers enriched by TiO2 and Cr2O3, NiCr2O4 oxide, respectively, and the innermost layer was composed of Al2O3 and matrix alloy. The depleted gamma prime layer was formed under the oxidation scales due to the impoverishment of Al and Ti which were induced by the formation of Al2O3 and TiO2.

  9. Kinetics and Microstructural Investigation of High-Temperature Oxidation of IN-738LC Super Alloy

    NASA Astrophysics Data System (ADS)

    Hamidi, S.; Rahimipour, M. R.; Eshraghi, M. J.; Hadavi, S. M. M.; Esfahani, H.

    2017-02-01

    The present study was carried out to investigate the kinetics and the surface chemistry of the oxide layers formed on the IN-738LC super alloy during high-temperature oxidation at 950 °C in air from 1 to 260 h. Oxidation kinetics were studied by mass gain measurement. The oxide layers were characterized by field emission scanning electron microscope, elemental distribution map, energy-dispersive spectroscopy as well as x-ray diffractometry (XRD). The oxidation kinetics followed the parabolic law. The XRD analysis revealed that the oxide scale contained mainly NiO, Ni (Cr, Al)2O4, Al2O3, TiO2 and Cr2O3. The oxide structure, from the top surface down to the substrate, was clarified by elemental map distribution studies as Ni-Ti oxides, Cr-Ti oxides, Cr2O3 oxide band, Ni-Co-Cr-W oxide and finally a blocky Al2O3 region. The oxidation scales were composed of three distinct layers of the outer and mid layers enriched by TiO2 and Cr2O3, NiCr2O4 oxide, respectively, and the innermost layer was composed of Al2O3 and matrix alloy. The depleted gamma prime layer was formed under the oxidation scales due to the impoverishment of Al and Ti which were induced by the formation of Al2O3 and TiO2.

  10. Composition dependence of ternary Pt-Ni-Cr catalyst activity for the methanol electro-oxidation reaction

    NASA Astrophysics Data System (ADS)

    Jeon, Min Ku; McGinn, Paul J.

    Various compositions of binary and ternary Pt-Ni-Cr alloys were investigated as catalysts for the methanol electro-oxidation reaction (MOR). Among the binary (Pt 28Ni 72/C and Pt 28Cr 72/C) and ternary Pt-Ni-Cr catalysts (Pt 28Ni 36Cr 36/C, Pt 22Ni 39Cr 39/C, Pt 33Ni 31Cr 36/C, and Pt 33Ni 36Cr 31/C) examined, the Pt 28Ni 36Cr 36/C composition exhibited the highest MOR mass activity (4.42 A g cat. -1) in the as-prepared version, which was higher than the 3.58 A g cat. -1 value of the PtRu/C catalyst after 60 min of chronoamperometry testing. The order of mass activity for the MOR was Pt 28Ni 36Cr 36/C > Pt 33Ni 36Cr 31/C > Pt 22Ni 39Cr 39/C > Pt 33Ni 31Cr 36/C > Pt 28Cr 72/C > Pt 28Ni 72/C, which was slightly changed to Pt 28Ni 36Cr 36/C > Pt 22Ni 39Cr 39/C > Pt 33Ni 36Cr 31/C > Pt 33Ni 31Cr 36/C > Pt 28Cr 72/C > Pt 28Ni 72/C after a conditioning process. The effect of anodic conditioning was also studied. A combination of X-ray diffraction, cyclic voltammetry, and chronoamperometry experiments revealed that the conditioning process caused dissolution and an oxidation state change of metallic Ni and Cr 2O 3 in the binary catalysts. The higher MOR mass activities of the ternary catalysts compared to the binary ones is attributed to co-alloying of Ni and Cr, leading to exposure of more Pt on the catalyst surface without reducing specific activities of the catalysts. The results of this study also correlate well with a prior ranking of catalytic activity of the same compositions in the form of thin film catalysts that we processed and evaluated by a high-throughput combinatorial approach [J.S. Cooper, M.K. Jeon, P.J. McGinn, Electrochem. Commun. 10 (2008) 1545-1547].

  11. Mechanical Properties and Thermal Shock Resistance of HVOF Sprayed NiCrAlY Coatings Without and With Nano Ceria

    NASA Astrophysics Data System (ADS)

    Sun, Xiaoguang; Chen, Shufen; Wang, You; Pan, Zhaoyi; Wang, Liang

    2012-09-01

    NiCrAlY coatings without and with 0.2 wt.% nano ceria were prepared by high velocity oxygen fuel spraying. The microstructure, mechanical properties, and thermal shock resistance of as-sprayed coatings were investigated. The results showed that in the as-sprayed coatings, the number of un-melted particles was reduced drastically, the microstructure was refined and compact due to the refinement of sprayable powders. Both the hardness and adhesive strength of the NiCrAlY increased due to the refinement of microstructure and the decrease of the defects, such as pores and oxides, after adding nano ceria. The thermal cycle life of NiCrAlY coatings was improved by 15% after adding 0.2 wt.% nano ceria, which is attributed to the low content of spinel NiCr2O4 and high content of Cr2O3 in the thermal cycling, the refined and compact microstructure, and increased interfacial boundary.

  12. Microstructure and Properties of HVOF-Sprayed NiCrAlY Coatings Modified by Rare Earth

    NASA Astrophysics Data System (ADS)

    Chen, S. F.; Liu, S. Y.; Wang, Y.; Sun, X. G.; Zou, Z. W.; Li, X. W.; Wang, C. H.

    2014-06-01

    Rare earth (RE)-modified NiCrAlY powders were prepared by ultrasonic gas atomization and deposited on stainless steel substrate by high-velocity oxygen fuel spraying. The effects of the RE on the microstructure, properties, and thermal shock resistance of the NiCrAlY coatings were investigated. The results showed that the NiCrAlY powders were refined and distributed uniformly after adding RE, while the number of unmelted particles in the coatings was reduced. Moreover, the RE-modified coatings showed improved microhardness and distribution uniformity. The microhardness of the coating reached a maximum after adding 0.9 wt.% RE, being 34.4 % higher than that of coatings without RE. The adhesive strength increased and reached a maximum after adding 0.6 wt.% RE, being 18.8 % higher than that of coatings without RE. Excessive RE decreased the adhesive strength. The thermal cycle life of NiCrAlY coatings increased drastically with RE addition. The coating with 0.9 wt.% RE showed optimum thermal shock resistance, being 21.2 % higher than that of coatings without RE.

  13. Stratification Mechanism and Interface Characterization of (TiN), (TiC)/NiCrBSi Composite Coatings Synthesized by Laser Remelting

    NASA Astrophysics Data System (ADS)

    Liu, Rongxiang; Lei, Tingquan; Guo, Lixin

    TiC/TiN-reinforced composite coatings were fabricated on the substrate of Ti-6Al-4V alloy using laser remelting. X-ray diffraction (XRD) was used to identify the phases in the laser-clad composite coating; the interface characterization of the dilution zone-clad zone (IDC) and the dilution zone-heat-affected zone (IDH) was observed with a scanning electron microscope (SEM). The results show that the microstructure of a cross-section has stratification characterization, and consists of the clad zone (CZ), the dilution zone (DZ), the diffusion layer (DL) and the heat-affected zone (HAZ). The layer-by-layer microstructure results from the boundary layer phenomenon of viscous melt-fluid and diffusion. The kind of reinforced particle has an effect on the interface morphology, microstructure and flow characterization of the melt-fluid. The phase constitution in the clad zone consists of (Cr-Ni-Fe), TiC, Ni4B3, Ti2Ni, Cr2B and M23C6 for TiC+NiCrBSi coating, and (Cr-Ni-Fe), TiN, NiB, Cr2Ti and Ti2Ni for TiN+NiCrBSi coating. The interfaces of the IDC in the NiCrBSi-clad layer is clear and clean; those of TiC+NiCrBSi and TiN+NiCrBSi are illegible. Ti-Ni phases with acicular microstructure link dilution zone and clad zone, and two kinds of phase with acicular microstructure, are similar in composition and shape.

  14. Hot Corrosion Behavior of Bare, Cr3C2-(NiCr) and Cr3C2-(NiCr) + 0.2wt.%Zr Coated SuperNi 718 at 900 °C

    NASA Astrophysics Data System (ADS)

    Mudgal, Deepa; Singh, Surendra; Prakash, Satya

    2015-01-01

    Corrosion in incinerators, power plants, and chemical industries are frequently encountered due to the presence of salts containing sodium, sulphur, and chlorine. To obviate this problem, bare and coated alloys were tested under environments simulating the conditions present inside incinerators and power plants. 0.2 wt.% zirconium powder was incorporated in the Cr3C2-(NiCr) coating powder. The original powder and Zr containing powder was sprayed on Superni 718 alloy by D-gun technique. The bare and coated alloys were tested under Na2SO4 + K2SO4 + NaCl + KCl and Na2SO4 + NaCl environment. The corrosion rate of specimens was monitored using weight change measurements. Characterization of the corrosion products has been done using FE-SEM/EDS and XRD techniques. Bare and coated alloys showed very good corrosion resistance under given molten salt environments. Addition of 0.2wt.%Zr in Cr3C2-25%(NiCr) coating further greatly reduced the oxidation rate as well as improved the adherence of oxide scale to the coating surface during the time of corrosion.

  15. Influence of Ni-Cr substitution on the magnetic and electric properties of magnesium ferrite nanomaterials

    SciTech Connect

    Iqbal, Muhammad Javed; Ahmad, Zahoor; Meydan, Turgut; Nlebedim, Ikenna Cajetan

    2012-02-15

    Graphical abstract: Variation of saturation magnetization (M{sub S}) and magnetocrystalline anisotropy coefficient (K{sub 1}) with Ni-Cr content for Mg{sub 1-x}Ni{sub x}Cr{sub x}Fe{sub 2-x}O{sub 4} (x = 0.0-0.5). Highlights: Black-Right-Pointing-Pointer Mg{sub 1-x}Ni{sub x}Cr{sub x}Fe{sub 2-x}O{sub 4} are synthesized by novel PEG assisted microemulsion method. Black-Right-Pointing-Pointer High field regime of M-H loops are modeled using Law of Approach to saturation. Black-Right-Pointing-Pointer A considerable increase in the value of M{sub S} from 148 kA/m to 206 kA/m is achieved Black-Right-Pointing-Pointer {rho}{sup RT} enhanced to the order of 10{sup 9} {Omega}cm at potential operational range around 300 K. -- Abstract: The effect of variation of composition on the structural, morphological, magnetic and electric properties of Mg{sub 1-x}Ni{sub x}Cr{sub x}Fe{sub 2-x}O{sub 4} (x = 0.0-0.5) nanocrystallites is presented. The samples were prepared by novel polyethylene glycol (PEG) assisted microemulsion method with average crystallite size of 15-47 nm. The microstructure, chemical, and phase analyses of the samples were studied by the scanning electron microscopy (SEM), atomic force microscopy (AFM), energy dispersive X-ray fluorescence (ED-XRF), and X-ray diffraction (XRD). Compositional variation greatly affected the magnetic and structural properties. The high-field regimes of the magnetic loops are modelled using the Law of Approach (LOA) to saturation in order to extract information about their anisotropy and the saturation magnetization. Thermal demagnetization measurements are carried out using VSM and significant enhancement of the Curie temperature from 681 K to 832 K has been achieved by substitution of different contents of Ni-Cr. The dc-electrical resistivity ({rho}{sup RT}) at potential operational range around 300 K is increased from 7.5 Multiplication-Sign 10{sup 8} to 4.85 Multiplication-Sign 10{sup 9} {Omega}cm with the increase in Ni-Cr contents

  16. Effects of chemical composition on the corrosion of dental alloys.

    PubMed

    Galo, Rodrigo; Ribeiro, Ricardo Faria; Rodrigues, Renata Cristina Silveira; Rocha, Luís Augusto; de Mattos, Maria da Glória Chiarello

    2012-01-01

    The aim of this study was to determine the effect of the oral environment on the corrosion of dental alloys with different compositions, using electrochemical methods. The corrosion rates were obtained from the current-potential curves and electrochemical impedance spectroscopy (EIS). The effect of artificial saliva on the corrosion of dental alloys was dependent on alloy composition. Dissolution of the ions occurred in all tested dental alloys and the results were strongly dependent on the general alloy composition. Regarding the alloys containing nickel, the Ni-Cr and Ni-Cr-Ti alloys released 0.62 mg/L of Ni on average, while the Co-Cr dental alloy released ions between 0.01 and 0.03 mg/L of Co and Cr, respectively.The open-circuit potential stabilized at a higher level with lower deviation (standard deviation: Ni-Cr-6Ti = 32 mV/SCE and Co-Cr = 54 mV/SCE). The potenciodynamic curves of the dental alloys showed that the Ni-based dental alloy with >70 wt% of Ni had a similar curve and the Co-Cr dental alloy showed a low current density and hence a high resistance to corrosion compared with the Ni-based dental alloys. Some changes in microstructure were observed and this fact influenced the corrosion behavior for the alloys. The lower corrosion resistance also led to greater release of nickel ions to the medium. The quantity of Co ions released from the Co-Cr-Mo alloy was relatively small in the solutions. In addition, the quantity of Cr ions released into the artificial saliva from the Co-Cr alloy was lower than Cr release from the Ni-based dental alloys.

  17. Distribution of Cd, Ni, Cr and Pb in sewage sludge amended soils

    NASA Astrophysics Data System (ADS)

    Sanfeliu, Teófilo

    2010-05-01

    , organic matter and clay content, is essential. The sewage sludge incorporation has modified the soil composition, leading to the increment of heavy metals. The heavy metals in this set of sewage sludge amended soils were mostly and variously associated with residual, reducible and carbonate forms depending on the nature and properties of the soils. Mainly, Ni, Cr and Pb are associated with residual phase. However, Cd is mainly associated with carbonate forms. Use of X-rays diffraction to observe possible associations of heavy metals with soil constituents proved to be unsuccessful due to a combination of the highly dispersed distribution of the heavy metals in the soil matrix.

  18. Synthesis of High-Temperature Self-lubricating Wear Resistant Composite Coating on Ti6Al4V Alloy by Laser Deposition

    NASA Astrophysics Data System (ADS)

    Luo, Jian; Liu, Xiu-Bo; Xiang, Zhan-Feng; Shi, Shi-Hong; Chen, Yao; Shi, Gao-Lian; Wu, Shao-Hua; Wu, Yu-Nan

    2015-05-01

    Laser deposition was adopted to prepare novel Ni-based solid solution (γ-NiCrAlTi)/ TiC/α-Ti/CaF2 high-temperature self-lubricating wear resistant composite coating on Ti6Al4V alloy. Microstructure, micro-hardness, wear behavior, and counter-body effect of the coating were investigated systematically. It can be seen that the coating mainly consists of γ-NiCrAlTi, TiC, α-Ti, and small fine CaF2 particles. Average micro-hardness of the coating is 1023 HV0.3, which is about three-factor higher than that of Ti6Al4V substrate (380 HV0.3). The friction coefficient and wear rate of the coating decrease at all test temperatures to different extents with respect to the substrate. The improvement in wear resistance is believed to be the combined effects of the γ-NiCrAlTi solid solution, the dominating anti-wear capabilities of the reinforced TiC carbides, and the self-lubricating property of CaF2.

  19. Effects of high temperature treatment on microstructure and mechanical properties of laser-clad NiCrBSi/WC coatings on titanium alloy substrate

    SciTech Connect

    Li, Guang Jie; Li, Jun Luo, Xing

    2014-12-15

    Laser-clad composite coatings on the Ti6Al4V substrate were heat-treated at 700, 800, and 900 °C for 1 h. The effects of post-heat treatment on the microstructure, microhardness, and fracture toughness of the coatings were investigated by scanning electron microscopy, X-ray diffractometry, energy dispersive spectroscopy, and optical microscopy. The wear resistance of the coatings was evaluated under dry reciprocating sliding friction at room temperature. The coatings mainly comprised some coarse gray blocky (W,Ti)C particles accompanied by the fine white WC particles, a large number of black TiC cellular/dendrites, and the matrix composed of NiTi and Ni{sub 3}Ti; some unknown rich Ni- and Ti-rich particles with sizes ranging from 10 nm to 50 nm were precipitated and uniformly distributed in the Ni{sub 3}Ti phase to form a thin granular layer after heat treatment at 700 °C. The granular layer spread from the edge toward the center of the Ni{sub 3}Ti phase with increasing temperature. A large number of fine equiaxed Cr{sub 23}C{sub 6} particles with 0.2–0.5 μm sizes were observed around the edges of the NiTi supersaturated solid solution when the temperature was further increased to 900 °C. The microhardness and fracture toughness of the coatings were improved with increased temperature due to the dispersion-strengthening effect of the precipitates. Dominant wear mechanisms for all the coatings included abrasive and delamination wear. The post-heat treatment not only reduced wear volume and friction coefficient, but also decreased cracking susceptibility during sliding friction. Comparatively speaking, the heat-treated coating at 900 °C presented the most excellent wear resistance. - Highlights: • TiC + WC reinforced intermetallic compound matrix composite coatings were produced. • The formation mechanism of the reinforcements was analyzed. • Two precipitates were generated at elevated temperature. • Cracking susceptibility and microhardness of the coatings were improved. • Post-heat treatment enhances wear resistance of the coatings.

  20. Evaluation of Ceria-Added Cr3C2-25(NiCr) Coating on Three Superalloys under Simulated Incinerator Environment

    NASA Astrophysics Data System (ADS)

    Mudgal, Deepa; Singh, Surendra; Prakash, Satya

    2015-02-01

    Cr3C2-25(NiCr) coating is widely used in wear, erosion and corrosion applications. In the present study, D-gun-sprayed Cr3C2-25(NiCr) coatings with and without 0.4 wt.% ceria incorporated were deposited on Superni 718, Superni 600 and Superco 605 substrates. Hot-corrosion runs were conducted in 40 %Na2SO4-40 %K2SO4-10 %NaCl-10 %KCl environment at 900 °C for 100 cycles. Corrosion kinetics was monitored using weight gain measurements. Characterization of corrosion products was carried out by field-emission scanning electron microscopy (FESEM)/energy-dispersive spectroscopy (EDS) and x-ray diffraction (XRD) techniques. It was observed that Cr3C2-25(NiCr) coating with and without added ceria deposited on both of the Ni-based alloys showed resistance to corrosion under the given environment. Addition of ceria enhanced the adherence of the oxide to the coating during the corrosion run and reduced the overall weight gain. However, Cr3C2-25(NiCr)-coated Superco 605 did not perform satisfactorily under this environment.

  1. Hot hardness of nickel-rich nickel-chromium-aluminum alloys

    NASA Technical Reports Server (NTRS)

    Levine, S. R.

    1976-01-01

    Rockwell A hardness of cast nickel-chromium-aluminum (NiCrAl) alloys was examined from ambient to 1150 K and compared to cast NiAl and IN-100. Alloy constitution was either gamma, gamma prime + gamma or gamma + beta + alpha + gamma prime. Below 1000 K beta containing NiCrAl alloys have hardnesses comparable to IN-100; above 1000 K they soften faster than IN-100. At 1150 K the hardness of beta-containing NiCrAl alloys decreases with increasing beta-content. The beta-containing NiCrAl alloys were harder than beta-NiAl. The ultimate tensile strengths of the NiCrAl alloys were estimated. The effects of NiCrAl coatings on strength and fatigue life of cooled turbine components were deduced.

  2. Mechanism-Based Modeling of Hydrogen Environment Assisted Cracking (HEAC) in High Strength Alloys for Marine Applications: Prediction of Monel K-500 HEAC for Select Environmental and Mechanical Conditions

    DTIC Science & Technology

    2012-10-15

    uncertain. Aged alloy X-750 (Ni- Cr -Fe-Al-Ti) shows a drop in effective hydrogen diffusivity of about a factor of nine from pure Ni, which is... alloy . This is consistent with previous results for a y’ strengthened Ni- Cr -Fe-AI-Ti alloy (X-750) where Ni3(Al,Ti) was found to be an intermediate...confidence associated with predictions of long - term component performance based on short term accelerated laboratory experimentation. CONCLUSIONS • The

  3. Atomic displacement in the CrMnFeCoNi high-entropy alloy - A scaling factor to predict solid solution strengthening

    NASA Astrophysics Data System (ADS)

    Okamoto, Norihiko L.; Yuge, Koretaka; Tanaka, Katsushi; Inui, Haruyuki; George, Easo P.

    2016-12-01

    Although metals strengthened by alloying have been used for millennia, models to quantify solid solution strengthening (SSS) were first proposed scarcely seventy years ago. Early models could predict the strengths of only simple alloys such as dilute binaries and not those of compositionally complex alloys because of the difficulty of calculating dislocation-solute interaction energies. Recently, models and theories of SSS have been proposed to tackle complex high-entropy alloys (HEAs). Here we show that the strength at 0 K of a prototypical HEA, CrMnFeCoNi, can be scaled and predicted using the root-mean-square atomic displacement, which can be deduced from X-ray diffraction and first-principles calculations as the isotropic atomic displacement parameter, that is, the average displacements of the constituent atoms from regular lattice positions. We show that our approach can be applied successfully to rationalize SSS in FeCoNi, MnFeCoNi, MnCoNi, MnFeNi, CrCoNi, CrFeCoNi, and CrMnCoNi, which are all medium-entropy subsets of the CrMnFeCoNi HEA.

  4. The effect of alloy composition on the localized corrosion behavior of nickel-chromium-molybdenum alloys

    NASA Astrophysics Data System (ADS)

    Wong, Fariaty

    Ni-Cr-Mo alloys are one of the most versatile Ni-based alloys because they resist corrosion in a variety of environments. This versatility is due to the combination of Cr and Mo additions to the alloy. These alloying elements complement each other in producing a highly corrosion resistant alloy. The concentration of the elements in the alloy establishes the corrosion behavior of these alloys. In this study, Ni-Cr-Mo alloys with varying composition were studied using electrochemical methods. The dependency of pitting corrosion on the alloy chemistry was captured in empirical models that roughly rank the pitting susceptibility of the Ni-Cr-Mo alloys studied. The same type of model was also constructed for capturing the effect of alloy composition on the repassivation potential. It was found that these models were specific in terms of alloying element effects on the type of environments exposed to the alloys particularly, pH and temperature. The addition of chromium was shown to contribute to the higher pitting potential on the Ni-Cr-Mo alloys in neural chloride environment while molybdenum was dominant in acidified chloride solutions. In regards to the repassivation potential, both chromium and molybdenum affect the repassivation potential more or less evenly in neutral pH solutions. Under low pH high temperature conditions, molybdenum content has a greater effect on the repassivation potential value than chromium. Stabilization of localized corrosion is increasingly difficult as alloying element content increases. However, metastable pitting occurs in most alloys and the metastable pitting behavior of several Ni-Cr-Mo alloys was studied through potentiostatic analysis. Higher chromium and molybdenum contents decreased the metastable pitting incidence; although, the effect of Mo content was observed to be more dominant. Molybdenum additions were found to suppress the growth of the metastable pits. The growth rate of the fastest growing pits was also reduced by

  5. Multicomponent interdiffusion in austenitic nickel-, iron-nickel-base alloys and L1(2)-nickel-aluminum intermetallic for high-temperature applications

    NASA Astrophysics Data System (ADS)

    Garimella, Narayana

    Interdiffusion in multicomponent-multiphase alloys is commonly encountered in many materials systems. The developments of multicomponent-multiphase alloys require control of microstructure through appropriate heat treatment, involving solid-state transformations, precipitation processes, and surface modification, where the interdiffusion processes play a major role. In addition, interdiffusion processes often control degradation and failure of these materials systems. Enhanced performance and reliable durability always requires a detailed understanding of interdiffusion. In this study, ternary and quaternary interdiffusion in Ni-Cr-X (X = Al, Si, Ge, Pd) at 900°C and 700°C, Fe-Ni-Cr-X (X = Si, Ge) at 900°C, and Ni3Al alloyed with Ir, Ta and Re at 1200°C were examined using solid-to-solid diffusion couples. Interdiffusion fluxes of individual components were calculated directly from experimental concentration profiles determined by electron probe microanalysis. Moments of interdiffusion fluxes were examined to calculate main and cross interdiffusion coefficients averaged over selected composition ranges from single diffusion couple experiments. Consistency in the magnitude and sign of ternary and quaternary interdiffusion coefficient were verified with interdiffusion coefficients determined by Boltzmann-Matano analysis that requires multiple diffusion couples with intersecting compositions. Effects of alloying additions, Al, Si, Ge and Pd, on the interdiffusion in Ni-Cr-X and Fe-Ni-Cr-X alloys were examined with respect to Cr2O 3-forming ability at high temperature. Effects of Ir, Ta and Re additions on interdiffusion in Ni3Al were examined with respect to phase stability and site-preference. In addition, a numerically refined approach to determine average ternary interdiffusion coefficients were developed. Concentrations and moments of interdiffusion fluxes are employed to generate multiple combinations of multicomponent interdiffusion coefficient as a function

  6. High performance alloy electroforming

    NASA Technical Reports Server (NTRS)

    Malone, G. A.; Winkelman, D. M.

    1989-01-01

    Electroformed copper and nickel are used in structural applications for advanced propellant combustion chambers. An improved process has been developed by Bell Aerospace Textron, Inc. wherein electroformed nickel-manganese alloy has demonstrated superior mechanical and thermal stability when compared to previously reported deposits from known nickel plating processes. Solution chemistry and parametric operating procedures are now established and material property data is established for deposition of thick, large complex shapes such as the Space Shuttle Main Engine. The critical operating variables are those governing the ratio of codeposited nickel and manganese. The deposition uniformity which in turn affects the manganese concentration distribution is affected by solution resistance and geometric effects as well as solution agitation. The manganese concentration in the deposit must be between 2000 and 3000 ppm for optimum physical properties to be realized. The study also includes data regarding deposition procedures for achieving excellent bond strength at an interface with copper, nickel-manganese or INCONEL 718. Applications for this electroformed material include fabrication of complex or re-entry shapes which would be difficult or impossible to form from high strength alloys such as INCONEL 718.

  7. Emittance of TD-NiCr after simulated reentry

    NASA Technical Reports Server (NTRS)

    Clark, R. K.; Dicus, D. L.; Lisagor, W. B.

    1978-01-01

    The effects of simulated reentry heating on the emittance of TD-NiCr were investigated. Groups of specimens with three different preconditioning treatments were exposed to 6, 24, and 30 half-hour simulated reentry exposure cycles in a supersonic arc tunnel at each of three conditions intended to produce surface temperatures of 1255, 1365, and 1475 K. Emittance was determined at 1300 K on specimens which were preconditioned only and specimens after completion of reentry simulation exposure. Oxide morphology and chemistry were studied by scanning electron microscopy and X-ray diffraction analysis. A consistent relationship was established between oxide morphology and total normal emittance. Specimens with coarser textured oxides tended to have lower emittances than specimens with finer textured oxides.

  8. New generation super alloy candidates for medical applications: corrosion behavior, cation release and biological evaluation.

    PubMed

    Reclaru, L; Ziegenhagen, R; Unger, R E; Eschler, P Y; Constantin, F

    2014-12-01

    Three super alloy candidates (X1 CrNiMoMnW 24-22-6-3-2 N, NiCr21 MoNbFe 8-3-5 AlTi, CoNiCr 35-20 Mo 10 BTi) for a prolonged contact with skin are evaluated in comparison with two reference austenitic stainless steels 316L and 904L. Several electrochemical parameters were measured and determined (E(oc), E(corr), i(corr), b(a), b(c), E(b), R(p), E(crev) and coulometric analysis) in order to compare the corrosion behavior. The cation release evaluation and in vitro biological characterization also were performed. In terms of corrosion, the results reveal that the 904L steels presented the best behavior followed by the super austenitic steel X1 CrNiMoMnW 24-22-6-3-2 N. For the other two super alloys (NiCr and CoNiCr types alloys) tested in different conditions (annealed, work hardened and work hardened+age hardened) it was found that their behavior to corrosion was weak and close to the other reference stainless steel, 316L. Regarding the extraction a mixture of cations in relatively high concentrations was noted and therefore a cocktail effect was not excluded. The results obtained in the biological assays WST-1 and TNF-alpha were in correlation with the corrosion and extraction evaluation.

  9. Developments of the Physical and Electrical Properties of NiCr and NiCrSi Single-Layer and Bi-Layer Nano-Scale Thin-Film Resistors

    PubMed Central

    Cheng, Huan-Yi; Chen, Ying-Chung; Li, Chi-Lun; Li, Pei-Jou; Houng, Mau-Phon; Yang, Cheng-Fu

    2016-01-01

    In this study, commercial-grade NiCr (80 wt % Ni, 20 wt % Cr) and NiCrSi (55 wt % Ni, 40 wt % Cr, 5 wt % Si) were used as targets and the sputtering method was used to deposit NiCr and NiCrSi thin films on Al2O3 and Si substrates at room temperature under different deposition time. X-ray diffraction patterns showed that the NiCr and NiCrSi thin films were amorphous phase, and the field-effect scanning electronic microscope observations showed that only nano-crystalline grains were revealed on the surfaces of the NiCr and NiCrSi thin films. The log (resistivity) values of the NiCr and NiCrSi thin-film resistors decreased approximately linearly as their thicknesses increased. We found that the value of temperature coefficient of resistance (TCR value) of the NiCr thin-film resistors was positive and that of the NiCrSi thin-film resistors was negative. To investigate these thin-film resistors with a low TCR value, we designed a novel bi-layer structure to fabricate the thin-film resistors via two different stacking methods. The bi-layer structures were created by depositing NiCr for 10 min as the upper (or lower) layer and depositing NiCrSi for 10, 30, or 60 min as the lower (or upper) layer. We aim to show that the stacking method had no apparent effect on the resistivity of the NiCr-NiCrSi bi-layer thin-film resistors but had large effect on the TCR value. PMID:28344296

  10. Developments of the Physical and Electrical Properties of NiCr and NiCrSi Single-Layer and Bi-Layer Nano-Scale Thin-Film Resistors.

    PubMed

    Cheng, Huan-Yi; Chen, Ying-Chung; Li, Chi-Lun; Li, Pei-Jou; Houng, Mau-Phon; Yang, Cheng-Fu

    2016-02-25

    In this study, commercial-grade NiCr (80 wt % Ni, 20 wt % Cr) and NiCrSi (55 wt % Ni, 40 wt % Cr, 5 wt % Si) were used as targets and the sputtering method was used to deposit NiCr and NiCrSi thin films on Al₂O₃ and Si substrates at room temperature under different deposition time. X-ray diffraction patterns showed that the NiCr and NiCrSi thin films were amorphous phase, and the field-effect scanning electronic microscope observations showed that only nano-crystalline grains were revealed on the surfaces of the NiCr and NiCrSi thin films. The log (resistivity) values of the NiCr and NiCrSi thin-film resistors decreased approximately linearly as their thicknesses increased. We found that the value of temperature coefficient of resistance (TCR value) of the NiCr thin-film resistors was positive and that of the NiCrSi thin-film resistors was negative. To investigate these thin-film resistors with a low TCR value, we designed a novel bi-layer structure to fabricate the thin-film resistors via two different stacking methods. The bi-layer structures were created by depositing NiCr for 10 min as the upper (or lower) layer and depositing NiCrSi for 10, 30, or 60 min as the lower (or upper) layer. We aim to show that the stacking method had no apparent effect on the resistivity of the NiCr-NiCrSi bi-layer thin-film resistors but had large effect on the TCR value.

  11. High strength ferritic alloy

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high-strength ferritic alloy useful for fast reactor duct and cladding applications where an iron base contains from about 9% to about 13% by weight chromium, from about 4% to about 8% by weight molybdenum, from about 0.2% to about 0.8% by weight niobium, from about 0.1% to about 0.3% by weight vanadium, from about 0.2% to about 0.8% by weight silicon, from about 0.2% to about 0.8% by weight manganese, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight sulfur, a maximum of about 0.02% by weight phosphorous, and from about 0.04% to about 0.12% by weight carbon.

  12. Shear Bond Strength of a Resin Cement to Different Alloys Subjected to Various Surface Treatments

    PubMed Central

    Tabari, Kasra; Jaberi Ansari, Zahra; Torabzadeh, Hassan; Kharrazi fard, Mohammad Javad

    2016-01-01

    Objectives: Micromechanical retention of resin cements to alloys is an important factor affecting the longevity of metal base restorations. This study aimed to compare the bond strength and etching pattern of a newly introduced experimental etchant gel namely Nano Met Etch with those of conventional surface treatment techniques for nickel-chrome (Ni-Cr) and high noble alloys. Materials and Methods: A total of 120 discs (8×10×15 mm) were cast with Ni-Cr (n=20), high noble BegoStar (n=50) and gold coin alloys (n=50). Their Surfaces were ground with abrasive papers. Ni-Cr specimens received sandblasting and etching. High noble alloy specimens (BegoStar and gold coin) received sandblasting, sandblasting-alloy primer, etching, etch-alloy primer and alloy primer alone. Cylindrical specimens of Panavia were bonded to surfaces using Tygon tubes. Specimens were subjected to micro-shear bond strength testing after storing at 37°C for 24 hours. Results: In gold coin group, the highest bond strength was achieved after sandblasting (25.82±1.37MPa, P<0.001) and etching+alloy primer (26.60 ± 5.47 MPa, P<0.01). The lowest bond strength belonged to sandblasting+alloy primer (17.79±2.96MPa, P<0.01). In BegoStar group, the highest bond strength was obtained in the sandblasted group (38.40±3.29MPa, P<0.001) while the lowest bond strength was detected in the sandblast+ alloy primer group (15.38±2.92MPa, P<0.001). For the Ni-Cr alloy, bond strength in the etched group (20.79±2.01MPa) was higher than that in the sandblasted group (18.25±1.82MPa) (P<0.01). Conclusions: For the Ni-Cr alloy, etching was more efficient than sandblasting but for the high noble alloys, higher Au content increased the efficacy of etching. PMID:27536326

  13. Hot Corrosion Studies of Detonation-Gun-Sprayed NiCrAlY + 0.4 wt.% CeO2 Coated Superalloys in Molten Salt Environment

    NASA Astrophysics Data System (ADS)

    Kamal, Subhash; Jayaganthan, R.; Prakash, Satya

    2011-08-01

    Rare earth oxide (CeO2) has been incorporated in NiCrAlY alloy and hot corrosion resistance of detonation-gun-sprayed NiCrAlY + 0.4 wt.% CeO2 coatings on superalloys, namely, superni 75, superni 718, and superfer 800H in molten 40% Na2SO4-60% V2O5 salt environment were investigated at 900 °C for 100 cycles. The coatings exhibited characteristic splat globular dendritic structure with diameter similar to the original powder particles. The weight change technique was used to establish corrosion kinetics. X-ray diffraction (XRD), field emission scanning electron microscopy/energy-dispersive analysis (FE-SEM/EDAX), and x-ray mapping techniques were used to analyze the corrosion products. Coated superfer 800H alloy showed the highest corrosion resistance among the examined superalloys. CeO2 was found to be distributed in the coating along the splat boundaries, whereas Al streaks distributed non-uniformly. The main phases observed for the coated superalloys are oxides of Ni, Cr, Al, and spinels, which are suggested to be responsible for developing corrosion resistance.

  14. Nickel-based Gadolinium Alloy for Neutron Adsorption Application in Ram Packages

    SciTech Connect

    Gregg Wachs; James Sterbentz; William Hurt; P. E. McConnell; C. V. Robino; F. Tovesson; T. S. Hill

    2007-10-01

    Neutron transmission experiments were performed on samples of an advanced nickel-chromium-molybdenum-gadolinium (Ni-Cr-Mo-Gd) neutron absorber alloy and chromium-nickel (Cr-Ni) stainless steel, modified by the addition of boron. The primary purpose of the experiments was to demonstrate the thermal neutron absorbing capability of the materials at specific gadolinium and boron dopant levels. The Ni-Cr-Mo-Gd alloy is envisioned to be deployed for criticality control of highly enriched U.S. Department of Energy (DOE)-owned spent nuclear fuel (SNF). For these transmission experiments, test samples were fabricated with 0.0, 1.58 and 2.1 wt% natural gadolinium dispersed in a Ni-Cr-Mo base alloy and 1.16 wt% boron in stainless steel. The transmission experiments were successfully carried out at the Los Alamos Neutron Science Center (LANSCE). Measured data from the neutron transmission experiments were compared to calculated results derived from a simple exponential transmission formula using total neutron cross sections. Excellent agreement between the measured and calculated results demonstrated the expected strong thermal absorption capability of the gadolinium and boron elements and in addition, verified the measured elemental composition of the Ni-Cr-Mo-Gd alloy and borated stainless steel test samples. The good agreement also indirectly confirmed that the size and distribution of the gadolinium in both the hot-top (as-cast) and Ni-Cr-Mo-Gd converted to plate was not a discriminator related to neutron absorption. Moreover, the Evaluated Nuclear Data File (ENDF VII) total neutron cross section data were accurate.

  15. State-of-technology for joining TD-NiCr sheet

    NASA Technical Reports Server (NTRS)

    Holko, K. H.; Moore, T. J.; Gyorgak, C. A.

    1972-01-01

    At the current state-of-technology there are many joining processes that can be used to make sound welds in TD-NiCr sheet. Some of these that are described in this report are electron beam welding, gas-tungsten arc welding, diffusion welding, resistance spot welding, resistance seam welding, and brazing. The strengths of the welds made by the various processes show considerable variation, especially at elevated temperatures. Most of the fusion welding processes tend to give weak welds at elevated temperatures (with the exception of fusion-type resistance spotwelds). However, solid-state welds have been made with parent metal properties. The process used for a specific application will be dictated by the specific joint requirements. In highly stressed joints at elevated temperatures, one of the solid-state processes, such as DFW, RSW (solid-state or fusion), and RSEW, offer the most promise.

  16. Mechanically Alloyed High Entropy Composite

    NASA Astrophysics Data System (ADS)

    Popescu, G.; Adrian, M. M.; Csaki, I.; Popescu, C. A.; Mitrică, D.; Vasile, S.; Carcea, I.

    2016-08-01

    In the last years high entropy alloys have been investigated due to their high hardness, high temperature stability and unusual properties that make these alloys to have significant interest. In comparison with traditional alloys that are based on two or three major elements, this new generation alloys consists at least of 5 principal elements, with the concentration between 5 and 35 at.%. The present paper reports synthesis of high entropy alloys (HEA) and high entropy composites (HEC) synthesized by mechanical alloying (MA). The equiatomic AlCrFeNiMn matrix was used for creating the HEA matrix, starting from elemental powders and as reinforcing material for composites was used pure graphite. The mechanical alloying process was carried out at different duration, in a high energy planetary ball mill, under argon atmosphere. The elemental powders alloying began after '5 hours of milling and was complete after 40 hours. The mechanical alloyed matrix and composite was pressed and heat treated under argon protection. The elemental powers were investigated for physical - technological properties, and by X-ray diffraction and scanning electron microscopy. Phase pressing operation was realized with a hydraulic press and the applied pressure was progressive. The sintering process was carried out at 850°C for 2 h. The X-ray diffraction revealed that the MA process resulted in solid solutions formation and also revealed body- centred cubic (BCC) and face-centred cubic (FCC) structures with average grain size around 40 nm. In addition, nanoscale particles were highlighted by scanning electron microscopy, as well as the homogeneity of the chemical composition of the matrix and composite that was confirmed by EDX microanalysis. It was noted that HEA matrix and HEA composites were processed with a high degree of compaction and with a quite large capacity of mixed powder densification (around 70%).

  17. Passive Corrosion Behavior of Alloy 22

    SciTech Connect

    Rebak, R B; Payer, J H

    2006-01-10

    Alloy 22 (N06022) was designed to stand the most aggressive industrial applications, including both reducing and oxidizing acids. Even in the most aggressive environments, if the temperature is lower than 150 F (66 C) Alloy 22 would remain in the passive state having particularly low corrosion rates. In multi-ionic solutions that may simulate the behavior of concentrated ground water, even at near boiling temperatures, the corrosion rate of Alloy 22 is only a few nanometers per year because the alloy is in the complete passive state. The corrosion rate of passive Alloy 22 decreases as the time increases. Immersion corrosion testing also show that the newer generation of Ni-Cr-Mo alloys may offer a better corrosion resistance than Alloy 22 only in some highly aggressive conditions such as in hot acids.

  18. Passive Corrosion Behavior of Alloy 22

    SciTech Connect

    R.B. Rebak; J.H. Payer

    2006-01-20

    Alloy 22 (NO6022) was designed to stand the most aggressive industrial applications, including both reducing and oxidizing acids. Even in the most aggressive environments, if the temperature is lower than 150 F (66 C) Alloy 22 would remain in the passive state having particularly low corrosion rates. In multi-ionic solutions that may simulate the behavior of concentrated ground water, even at near boiling temperatures, the corrosion rate of Alloy 22 is only a few nano-meters per year because the alloy is in the complete passive state. The corrosion rate of passive Alloy 22 decreases as the time increases. Immersion corrosion testing also show that the newer generation of Ni-Cr-Mo alloys may offer a better corrosion resistance than Alloy 22 only in some highly aggressive conditions such as in hot acids.

  19. Structures and Properties of C-Doped NiCr Thin Film Deposited by Closed-Field Unbalanced Magnetron Sputtering

    NASA Astrophysics Data System (ADS)

    Lai, Lifei; Wang, Jinxia; Wang, Hongtao; Bao, Mingdong

    2017-01-01

    The structures and properties of C-doped NiCr thin film as embedded thin film resistor (ETFR) materials were studied by closed-field, unbalanced magnetron sputtering method. The C-doped NiCr (NiCrC1) thin film had more stable electrical performance, better corrosion resistance, and higher hardness than NiCr thin film. The temperature coefficient of resistance (TCR) of NiCrC1 thin film deposited at room temperature (from 19.73 ppm/K to 173.7 ppm/K) was lower than that of NiCr thin film (from 157.8 ppm/K to 378.9 ppm/K), and the sheet resistor (154.25 Ω/Sq) was higher than that of NiCr thin film (62.84 Ω/Sq). The preferred orientations of C-doped NiCr thin film was Ni (111), while that of NiCr thin film was Ni (011). The carbon-doped NiCr thin film can reduce the defects and stress and change the preferred orientations. The dominant carbon in C-doped NiCr thin film had a graphite-like structure.

  20. Microstructure of Au-ion irradiated 316L and FeNiCr austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Jublot-Leclerc, S.; Li, X.; Legras, L.; Lescoat, M.-L.; Fortuna, F.; Gentils, A.

    2016-11-01

    Thin foils of 316L were irradiated in situ in a Transmission Electron Microscope with 4 MeV Au ions at 450 °C and 550 °C. Similar irradiations were performed at 450 °C in FeNiCr. The void and dislocation microstructure of 316L is found to depend strongly on temperature. At 450 °C, a dense network of dislocation lines is observed in situ to grow from black dot defects by absorption of other black dots and interstitial clusters whilst no Frank loops are detected. At 550 °C, no such network is observed but large Frank loops and perfect loops whose sudden appearance is concomitant with a strong increase in void density as a result of a strong coupling between voids and dislocations. Moreover, differences in both alloys microstructure show the major role played by the minor constituents of 316L, increasing the stacking fault formation energy, and possibly leading to significant differences in swelling behaviour.

  1. Oxidation behaviors of porous Haynes 214 alloy at high temperatures

    SciTech Connect

    Wang, Yan; Liu, Yong; Tang, Huiping; Li, Weijie

    2015-09-15

    The oxidation behaviors of porous Haynes 214 alloy at temperatures from 850 to 1000 °C were investigated. The porous alloys before and after the oxidation were examined by optical microscopy, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) analyses, and X-ray photoelectron spectroscopy (XPS). The oxidation kinetics of the porous alloy approximately follows a parabolic rate law and exhibits two stages controlled by different oxidation courses. Complex oxide scales composed of Cr{sub 2}O{sub 3}, NiCr{sub 2}O{sub 4} and Al{sub 2}O{sub 3} are formed on the oxidized porous alloys, and the formation of Cr{sub 2}O{sub 3} on its outer layer is promoted with the oxidation proceeding. The rough surface as well as the micropores in the microstructures of the porous alloy caused by the manufacturing process provides fast diffusion paths for oxygen so as to affect the formation of the oxide layers. Both the maximum pore size and the permeability of the porous alloys decrease with the increase of oxidation temperature and exposure time, which may limit its applications. - Highlights: • Two-stage oxidation kinetics controlled by different oxidation courses is showed. • Oxide scale mainly consists of Cr{sub 2}O{sub 3}, NiCr{sub 2}O{sub 4} and Al{sub 2}O{sub 3}. • Rough surface and micropores lead to the formation of uneven oxide structure. • Content of Cr{sub 2}O{sub 3} in the outer layer of the scale increases with time at 1000 °C. • Maximum pore size and permeability decrease with increasing temperature and time.

  2. Manufacture and engine test of advanced oxide dispersion strengthened alloy turbine vanes. [for space shuttle thermal protection

    NASA Technical Reports Server (NTRS)

    Bailey, P. G.

    1977-01-01

    Oxide-Dispersion-strengthened (ODS) Ni-Cr-Al alloy systems were exploited for turbine engine vanes which would be used for the space shuttle thermal protection system. Available commercial and developmental advanced ODS alloys were evaluated, and three were selected based on established vane property goals and manufacturing criteria. The selected alloys were evaluated in an engine test. Candidate alloys were screened by strength, thermal fatigue resistance, oxidation and sulfidation resistance. The Ni-16Cr (3 to 5)Al-ThO2 system was identified as having attractive high temperature oxidation resistance. Subsequent work also indicated exceptional sulfidation resistance for these alloys.

  3. Manufacturing of High Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Jablonski, Paul D.; Licavoli, Joseph J.; Gao, Michael C.; Hawk, Jeffrey A.

    2015-07-01

    High entropy alloys (HEAs) have generated interest in recent years due to their unique positioning within the alloy world. By incorporating a number of elements in high proportion they have high configurational entropy, and thus they hold the promise of interesting and useful properties such as enhanced strength and phase stability. The present study investigates the microstructure of two single-phase face-centered cubic (FCC) HEAs, CoCrFeNi and CoCrFeNiMn, with special attention given to melting, homogenization and thermo-mechanical processing. Large-scale ingots were made by vacuum induction melting to avoid the extrinsic factors inherent in small-scale laboratory button samples. A computationally based homogenization heat treatment was applied to both alloys in order to eliminate segregation due to normal ingot solidification. The alloys fabricated well, with typical thermo-mechanical processing parameters being employed.

  4. The effect of mucine, IgA, urea, and lysozyme on the corrosion behavior of various non-precious dental alloys and pure titanium in artificial saliva.

    PubMed

    Bilhan, H; Bilgin, T; Cakir, A F; Yuksel, B; Von Fraunhofer, J A

    2007-11-01

    The corrosion of dental alloys has biological, functional, and aesthetic consequences. Various studies have shown that protein solutions can inhibit the corrosion of alloys. This study is planned to determine the relationship of organic constituents of saliva and the corrosion of dental alloys. The organic constituents are IgA, mucine, urea, and lysozyme which are encountered in the highest amounts in saliva and the dental materials are titanium (Ti), Co-Cr-Mo and Ni-Cr-Mo alloys, and dental amalgam, the most often used metallic components in dentistry. In particular, the interactions between the commonest salivary proteins, IgA, mucine, urea and lysozyme, and Ti, Co-Cr-Mo, Ni-Cr-Mo and dental amalgam were investigated. Each alloy was evaluated by cyclic polarization in each medium. The general anodic and cathodic behavior during forward and reverse cycles, the corrosion and passivation current densities (muA/cm2 ), and the corrosion and the pitting potentials (mV) were determined. The results have shown that Ni-Cr-Mo and dental amalgam alloys are highly susceptible to corrosion in all the investigated media. The Co-Cr-Mo alloy has shown high passive current densities in the solution of mucine and lysozyme in artificial saliva. Titanium instead, has shown a high resistance to corrosion and a stable passive behavior in all media, especially in a solution of mucine and IgA in synthetic saliva. Mucine and IgA, as well as urea and lysozyme, appeared to enhance the formation of a passive film layer on the Ti metal surface, thus inhibiting the corrosion. Based on the study findings, and especially considering the problem of nickel allergy and toxicity of mercury released from dental amalgam, the use of Co-Cr-Mo alloys and Ti to Ni-Cr-Mo alloys is recommended and alternatives to dental amalgam should be sought for patients with impaired salivary flow.

  5. Interface stability in the Ni-Cr-AI system: Part I. morphological stability of β-γ diffusion couple interfaces at 1150°C

    NASA Astrophysics Data System (ADS)

    Merchant, Sailesh M.; Notis, Michael R.; Goldstein, Joseph I.

    1990-07-01

    Aluminide coatings on Ni-base superalloys offer resistance to oxidation and hot corrosion at elevated temperatures. Complex depositional and subsequent diffusional interactions of the coating with the substrate result in a multiphase product consisting primarily of β-NiAl and γ'-Ni3Al intermediate phases. An understanding of interfacial stability between the coating and the substrate is therefore necessary in order to explain the formation of such phases. The Ni-Cr-AI system serves to simplify the complex chemistry of most Ni-base superalloys. In this study, reaction diffusion and interfacial stability were investigated in solid-solid diffusion couples, consisting of a common β-Ni50Al end-member and a series of γ-pure Ni, binary Ni-Cr, and ternary Ni-Cr-Al alloys, isothermally annealed at 1150 °C for 49 hours. The morphological development of the interface was examined using optical metallography and quantitative information obtained using electron-probe microanalysis. A transition from a stable or planar to an unstable or nonplanar interface in the β-γ diffusion couples was observed with the systematic variation in Cr content of the γ end-member. Interface breakdown in the β-γ couples was explained by means of microstructural information gathered about interfaces, measured diffusion paths, and a knowledge of phase constitution relationships.

  6. High strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  7. Effect of ion plating TiN on the oxidation of sputtered NiCrAlY-coated Ti{sub 3}Al-Nb in air at 850-950 C

    SciTech Connect

    Rizzo, F.C.; Zeng, C. |; Wu, W.

    1998-08-01

    A single sputtered NiCrAlY coating and a complex coating of inner ion-plated TiN and outer sputtered NiCrAlY were prepared on the intermetallic compound Ti{sub 3}Al-Nb. Their oxidation behavior was examined at 850, 900, and 950 C in air by thermal gravimetry combined with XRD, SEM, and EDAX. The results showed that Ti{sub 3}Al-Nb followed approximately parabolic oxidation, forming an outer thin Al{sub 2}O{sub 3}-rich scale and an inner TiO{sub 2}-rich layer doped with Nb at the three temperatures. The TiO{sub 2}-rich layer doped with Nb dominated the oxidation reaction. The single NiCrAlY coating did not follow parabolic oxidation exactly at 850 and 950 C, but oxidized approximately in a parabolic manner, because the instantaneous parabolic constants changed slightly with time. Besides the Al{sub 2}O{sub 3} scale, TiO{sub 2} formed from the coating surface at the coating-substrate interface. The deterioration of the coating accelerated with increasing temperature. The NiCrAlY-TiN coating showed two-stage parabolic oxidation at 850 and 900 C, and an approximate parabolic oxidation at 950 C. The TiN layer was effective as a barrier to inhibit coating-alloy interdiffusion.

  8. Analysis of solidification microstructures in Fe-Ni-Cr single-crystal welds

    NASA Astrophysics Data System (ADS)

    Rappaz, M.; David, S. A.; Vitek, J. M.; Boatner, L. A.

    1990-06-01

    A geometric analysis technique for the evaluation of the microstructures in autogenous single-crystal electron beam welds has been previously developed. In the present work, these analytical methods are further extended, and a general procedure for predicting the solidification microstructure of single-crystal welds with any arbitrary orientation is established. Examples of this general analysis are given for several welding orientations. It is shown that a nonsymmetric cell structure is expected in transverse micrographs for most welding geometries. The development of steady-state conditions in the weld pool is also examined in terms of the weld pool size, its shape (as revealed by the dendritic growth pattern), and the size of the dendritic cells. It is found that steady state is established within a few millimeters of the beginning of the weld. Furthermore, steady state is achieved faster in welds made at higher welding speeds. A general analysis of the three-dimensional (3-D) weld pool shape based on the dendritic structure as revealed in the two-dimensional (2-D) transverse micrographs is also developed. It is shown that in combination with information on the preferred growth direction as a function of the solidification front orientation, the entire dendritic growth pattern in single-crystal welds can be predicted. A comparison with the actual weld micrographs shows a reasonable agreement between the theory and experiment. Finally, the theoretical analysis of the dendrite tip radius is extended from binary systems to include the case of ternary systems. The theoretical dendrite trunk spacing in a ternary Fe-Ni-Cr alloy is calculated from the dendrite tip radius and is compared with the experimental values for several weld conditions. Good agreement between experiment and theory is found.

  9. Microstructures and superplastic behavior of eutectic Fe-C and Ni-Cr white cast irons produced by rapid solidification

    NASA Astrophysics Data System (ADS)

    Kum, D. W.; Frommeyer, G.; Grant, N. J.; Sherby, O. D.

    1987-10-01

    Superplastic behavior of two commercial grade white cast irons, eutectic Fe-C and Ni-Cr white cast irons, was investigated at intermediate temperatures (650 to 750 °C). For this purpose, rapidly solidified powders of the cast irons were fully consolidated by compaction and rolling at about 650 °C. The volume fractions of cementite in the eutectic cast iron and in the Ni-Cr cast iron were 64 pct and 51 pct, respectively, and both cast irons consisted of fine equiaxed grains of cementite (1 to 2 μm) and ferrite (0.5 to 2 μm). The cast iron compacts exhibited high strain-rate sensitivity (strain-rate-sensitivity exponent of 0.35 to 0.46) and high tensile ductility (total elongation of 150 pct to 210 pct) at strain rates of 10-4 to 10-3 s-1 and at 650 °C to 750 °C. Microstructure evaluations were made by TEM, SEM, and optical microscopy methods. The equiaxed grains in the as-compacted samples remained unchanged even after large tensile deformation. It is concluded that grain boundary sliding ( e.g., along cementite grain boundaries in the case of the eutectic cast iron) is the principal mode of plastic deformation in both cast irons during superplastic testing conditions.

  10. Alloys developed for high temperature applications

    NASA Astrophysics Data System (ADS)

    Basuki, Eddy Agus; Prajitno, Djoko Hadi; Muhammad, Fadhli

    2017-01-01

    Alloys used for high temperatures applications require combinations of mechanical strength, microstructural stability and corrosion/oxidation resistance. Nickel base superalloys have been traditionally the prime materials utilized for hot section components of aircraft turbine engines. Nevertheless, due to their limited melting temperatures, alloys based on intermetallic compounds, such as TiAl base alloys, have emerged as high temperature materials and intensively developed with the main aim to replace nickel based superalloys. For applications in steam power plants operated at lower temperatures, ferritic high temperature alloys still attract high attention, and therefore, development of these alloys is in progress. This paper highlights the important metallurgical parameters of high temperature alloys and describes few efforts in the development of Fe-Ni-Al based alloys containing B2-(Fe,Ni)Al precipitates, oxide dispersion strengthening (ODS) ferritic steels and titanium aluminide based alloys include important protection system of aluminide coatings.

  11. High strength forgeable tantalum base alloy

    NASA Technical Reports Server (NTRS)

    Buckman, R. W., Jr.

    1975-01-01

    Increasing tungsten content of tantalum base alloy to 12-15% level will improve high temperature creep properties of existing tantalum base alloys while retaining their excellent fabrication and welding characteristics.

  12. Tribological Characterization of Plasma-Sprayed CoNiCrAlY-BN Abradable Coatings

    NASA Astrophysics Data System (ADS)

    Irissou, E.; Dadouche, A.; Lima, R. S.

    2014-01-01

    The processing conditions, microstructural and tribological characterizations of plasma-sprayed CoNiCrAlY-BN high temperature abradable coatings are reported in this manuscript. Plasma spray torch parameters were varied to produce a set of abradable coatings exhibiting a broad range of porosity levels (34-62%) and superficial Rockwell hardness values (0-78 HR15Y). Abradability tests have been performed using an abradable-seal test rig, capable of simulating operational wear at different rotor speeds and seal incursion rates (SIRs). These tests allowed determining the rubbing forces and quantifying the blade and seal wear characteristics for slow and fast SIRs. Erosion wear performance and ASTM C633 coating adhesion strength test results are also reported. For optimal abradability performance, it is shown that coating hardness needs to be lower than 70 and 50 HR15Y for slow and fast blade incursion rate conditions, respectively. It is shown that the erosion wear performance, as well as, the coating cohesive strength is a function of the coating hardness. The current results allow defining the coating specifications in terms of hardness and porosity for targeted applications.

  13. High Temperature Corrosion studies on Pulsed Current Gas Tungsten Arc Welded Alloy C-276 in Molten Salt Environment

    NASA Astrophysics Data System (ADS)

    Manikandan, M.; Arivarasu, M.; Arivazhagan, N.; Puneeth, T.; Sivakumar, N.; Murugan, B. Arul; Sathishkumar, M.; Sivalingam, S.

    2016-09-01

    Alloy C-276 is widely used in the power plant environment due to high strength and corrosion in highly aggressive environment. The investigation on high- temperature corrosion resistance of the alloy C-276 PCGTA weldment is necessary for prolonged service lifetime of the components used in corrosive environments. Investigation has been carried out on Pulsed Current Gas Tungsten Arc Welding by autogenous and different filler wires (ERNiCrMo-3 and ERNiCrMo-4) under molten state of K2SO4-60% NaCl environment at 675oC under cyclic condition. Thermogravimetric technique was used to establish the kinetics of corrosion. Weight gained in the molten salt reveals a steady-state parabolic rate law while the kinetics with salt deposits displays multi-stage growth rates. PCGTA ERNiCrMo-3 shows the higher parabolic constant compared to others. The scale formed on the weldment samples upon hot corrosion was characterized by using X-ray diffraction, SEM and EDAX analysis to understand the degradation mechanisms. From the results of the experiment the major phases are identified as Cr2O3, Fe2O3, and NiCr2O4. The result showed that weld fabricated by ERNiCrMo-3 found to be more prone to degradation than base metal and ERNiCrMo-4 filler wire due to higher segregation of alloying element of Mo and W in the weldment

  14. State-of-technology for joining TD-NiCr sheet.

    NASA Technical Reports Server (NTRS)

    Holko, K. H.; Moore, T. J.; Gyorgak, C. A.

    1972-01-01

    At the current state-of-technology there are many joining processes that can be used to make sound welds in TD-NiCr sheet. Some of these that are described in this report are electron beam welding (EBW), gas-tungsten arc welding (GTAW), diffusion welding (DFW), resistance spot welding (RSW), resistance seam welding (RSEW), and brazing. Roll welding (RW) and explosion welding (EXW) have not been developed to the point where they can be used to make sound welds in TD-NiCr. Joining work that has previously been done on TD-NiCr by various organizations, both privately supported and under Air Force and NASA contracts, is described in this summary. Current work is also described that is being done at General Dynamics/Convair (under NASA contract) and at NASA/Lewis to develop and evaluate DFW, RSW, RSEW, and brazing. Preliminary comparisons of joining processes are made for typical applications. A brief description of the manufacture of TD-NiCr sheet by a recently standardized process (under NASA contract) also is given.

  15. Surface Modification of Oilfield Alloys by Ultrasonic Impact Peening: UNS N07718, N07716, G41400, and S17400

    NASA Astrophysics Data System (ADS)

    Singh, Virendra; Marya, Manuel

    2016-01-01

    Ultrasonic impact peening (UIP) is a severe plastic deformation process to induce localized surface hardening combined with compressive residual stresses which therefore extends the useful life of mechanical parts. In this investigation, UIP has been applied to four widespread alloys in use in the oilfields. These include two premium NiCrMo alloys, UNS N07718 (718) and UNS N07716 (625 Plus®), both characterized by satisfactory oilfield performance but lacking hardness and abrasive wear resistance, and two relatively low-cost alloys, UNS G41400 (4140) and UNS S17400 (17-4PH), both limited by their corrosion fatigue. To promote comparisons and determine important alloy parameters for successful UIP, all four alloys were carefully selected so that their respective yield strengths were within relative proximity (~780 to ~910 MPa), and then ultrasonically impact peened under identical conditions. Among major findings from microstructural examinations, micro-hardness indentations, and residual stress measurements, surface topological changes (roughness), alloy microstructural evolution (depth and extent of strain hardening, including mechanical twinning in the NiCrMo alloys), and compressive residual stresses were found to be well correlated. Among all four alloys, the NiCrMo alloys, in particular UNS N07716 was found to be best suited for UIP. This is explained by its FCC austenitic microstructure, relatively low stacking-fault energy (prone to mechanical twinning), and in practical terms high yield strength and high tensile-to-yield strength ratio, both related to its excellent plastic flow behavior under ultrasonic rates of plastic deformation.

  16. Protective claddings for high strength chromium alloys

    NASA Technical Reports Server (NTRS)

    Collins, J. F.

    1971-01-01

    The application of a Cr-Y-Hf-Th alloy as a protective cladding for a high strength chromium alloy was investigated for its effectiveness in inhibiting nitrogen embrittlement of a core alloy. Cladding was accomplished by a combination of hot gas pressure bonding and roll cladding techniques. Based on bend DBTT, the cladding alloy was effective in inhibiting nitrogen embrittlement of the chromium core alloy for up to 720 ks (200hours) in air at 1422 K (2100 F). A significant increase in the bend DBTT occurred with longer time exposures at 1422 K or short time exposures at 1589 K (2400 F).

  17. Structural features of Ni-Cr-Si-B materials obtained by different technologies

    NASA Astrophysics Data System (ADS)

    Kornienko, E. E.; Nikulina, A. A.; Belousova, N. S.; Lazurenko, D. V.; Ivashutenko, A. S.; Kuz'min, V. I.

    2016-11-01

    This study considers the structural features of Ni-Cr-Si-B (Ni - base; 15.1 % Cr; 2 % Si; 2 % B; 0.4 % C) materials obtained by different methods. The self-fluxing coatings were deposited by plasma spraying on the tubes from low carbon steel. Bulk cylinder specimens of 20 mm diameter and 15 mm height were obtained by spark plasma sintering (SPS). The structure and phase composition of these materials were investigated by optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffractometry (XRD). The major phases of coatings and sintered materials are γ-Ni, Ni3B, CrB and Cr7C3. We demonstrate that the particle unmelted in the process of plasma spraying or SPS consist of γ-Ni-NEB eutectic and also CrB and Cr7C3 inclusions. The prolonged exposure of powder to high temperatures as well as slow cooling rates by SPS provide for the growth of the structural components as compared to those of plasma coatings materials. High cooling rates at the plasma spraying by melted particles contribute to the formation of supersaturated solid solution of Cr, Si and Fe in γ-Ni. The structure of the melted particles in sintering material has gradient composition: the core constituted of Ni grains of 10 μm with γ-Ni-Ni3B eutectic on the edges. The results of the experiment demonstrate that the sintering material has a smaller microhardness in comparison with plasma coatings (650 and 850 MPa, respectively), but at the same time the material has higher density (porosity less than 1 %) than plasma coatings (porosity about 2.. .3 %).

  18. Synthesis of Bimetallic Ni-Cr Nano-Oxides as Catalysts for Methanol Oxidation in NaOH Solution.

    PubMed

    Gu, Yingying; Luo, Jing; Liu, Yicheng; Yang, Haihong; Ouyang, Ruizhou; Miao, Yuqing

    2015-05-01

    Bimetallic Ni-Cr nano-oxide catalysts were synthesized by thermal decomposition method and were investigated as the anode electrocatalysts for the oxidation of methanol. The catalysts were characterized by X-ray diffraction and transmission electron microscopy. The electroactivity of the catalysts towards methanol oxidation in a solution containing 0.25 M NaOH and 1.0 M MeOH was examined using cyclic voltammetry and chronoamperometry. The results indicate that a mixture of rhombohedral-structured NiO and Cr2O3 nanocrystals generated at the calcination temperature of 500-700 degrees C while octahedral-structured spinel NiCr2O4 formed at higher temperature. The influence of metallic molar ratio on the electrocatalytic performance of the catalysts was studied. The Ni-Cr nano-oxides prepared at comparatively low temperature displayed significantly higher catalytic activity and durability in alkaline solution toward electrooxidation of methanol compared with the pure nano NiO. The results indicate a synergy effect between NiO and Cr2O3 enhancing the electrocatalytic properties of the bimetallic Ni-Cr nano-oxide catalysts. Meanwhile, NiCr2O4 hardly increased the activity and durability of the catalyst. In addition, the Ni-Cr catalyst also exhibited excellent stability and good reproducibility. Therefore, Ni-Cr nano-oxide catalyst may be a suitable and cheap electrocatalyst for methanol oxidation in alkaline medium.

  19. Alloy design for intrinsically ductile refractory high-entropy alloys

    NASA Astrophysics Data System (ADS)

    Sheikh, Saad; Shafeie, Samrand; Hu, Qiang; Ahlström, Johan; Persson, Christer; Veselý, Jaroslav; Zýka, Jiří; Klement, Uta; Guo, Sheng

    2016-10-01

    Refractory high-entropy alloys (RHEAs), comprising group IV (Ti, Zr, Hf), V (V, Nb, Ta), and VI (Cr, Mo, W) refractory elements, can be potentially new generation high-temperature materials. However, most existing RHEAs lack room-temperature ductility, similar to conventional refractory metals and alloys. Here, we propose an alloy design strategy to intrinsically ductilize RHEAs based on the electron theory and more specifically to decrease the number of valence electrons through controlled alloying. A new ductile RHEA, Hf0.5Nb0.5Ta0.5Ti1.5Zr, was developed as a proof of concept, with a fracture stress of close to 1 GPa and an elongation of near 20%. The findings here will shed light on the development of ductile RHEAs for ultrahigh-temperature applications in aerospace and power-generation industries.

  20. Cd, Ni, Cr and Pb distribution in biosolid pellets used as soil amendment

    NASA Astrophysics Data System (ADS)

    Jordán, Manuel M.; Rincón-Mora, Beatriz; Belén Almendro-Candel, María; Navarro Pedreño, Jose; Gómez Lucas, Ignacio; Bech, Jaume; Roca, Nuria; Pardo, Francisco

    2016-04-01

    The application of biosolids to a soil is a method that offers important benefits (Navarro et al. 2003). The transport and application costs are quite low (mostly if they are dehydrated biosolids or pellets) if soils are located near a wastewater treatment plant. It is possible to recycle nutrients (N, P, and K) and organic matter by improving the physical and chemical characteristics of the soil and by reducing the fertilizer costs. However, the use of biosolids may also has several problems, such as the presence of quantities of metals that could be toxic for plants or could contaminate ground-waters after being leached. Heavy metals are one of the most serious environmental pollutants because of its high toxicity, abundance and easy accumulation by plant (Soriano-Disla et al. 2014; Rosen and Chen 2014). Contamination of soils by potentially toxic elements (e.g. Cd, Ni, Cr, Pb) from amendments of biosolids is subject to rigorous controls within the European Union. The present study was designed to examine the partition of selected heavy metals in biosolid pellets, and also to relate the distribution patterns of these metals. Samples were collected from the treatment of urban wastewater at the drying grounds of a wastewater processing plant. The samples correspond to biosolids with humidities below 20% and are representative of the three horizons within the pile: the isolation surface (H1), the mesophilous area (H2), and the thermophilous area (H3). Biosolid aggregates were placed in a pellet press and then compacted. Total content of metals was determined following microwave digestion and analysed by ICP/MS. Triplicate samples were weighed in polycarbonate centrifuge tubes and sequentially extracted. The distribution of chemical forms of Cd, Ni, Cr, and Pb in the biosolids was studied using a sequential extraction procedure that fractionates the metal into soluble-exchangeable, specifically sorbed-carbonate bound, oxidizable, reducible, and residual forms. The

  1. Orientational high-entropy alloys

    NASA Astrophysics Data System (ADS)

    Kumar, Nitesh; Subramaniam, Anandh

    2014-12-01

    In high-entropy alloys (HEA), the configurational entropy arising from the presence of multiple elements, stabilizes a disordered solid solution in preference to the possible formation of compounds. In the current work, we identify cluster compounds (of the type AM4X8) as orientational analogues of HEA (as a first report on orientational high-entropy systems). In cluster compounds, orientational disorder increases the entropy and plays a role analogous to positional disorder in HEA. In the GaMo4S8 compound, at temperatures greater than 50 K, the entropic benefit more than makes up for the strain energy cost and stabilizes the disordered phase in preference to an orientationally ordered compound.

  2. CHARACTERIZATION OF AN ADVANCED GADOLINIUM NEUTRON ABSORBER ALLOY BY MEANS OF NEUTRON TRANSMISSION

    SciTech Connect

    Gregg W. Wachs

    2007-09-01

    Neutron transmission experiments were performed on samples of an advanced nickel-chromium-molybdenum-gadolinium (Ni-Cr-Mo-Gd) neutron absorber alloy. The primary purpose of the experiments was to demonstrate the thermal neutron absorbing capability of the alloy at specific gadolinium dopant levels. The new alloy is to be deployed for criticality control of highly enriched DOE SNF. For the transmission experiments, alloy test samples were fabricated with 0.0, 1.58 and 2.1 wt% natural gadolinium dispersed in a Ni-Cr-Mo base alloy. The transmission experiments were successfully carried out at the Los Alamos Neutron Science Center (LANSCE). Measured data from the neutron transmission experiments were compared to calculated results derived from a simple exponential transmission formula using only radiative capture cross sections. Excellent agreement between the measured and calculated results demonstrated the expected strong thermal absorption capability of the gadolinium poison and in addition, verified the measured elemental composition of the alloy test samples. The good agreement also indirectly confirmed that the gadolinium was dispersed fairly uniformly in the alloy and the ENDF VII radiative capture cross section data were accurate.

  3. Thermal Shock Behavior of Air Plasma Sprayed CoNiCrAlY/YSZ Thermal Barrier Coatings

    NASA Astrophysics Data System (ADS)

    Liu, Zi Wei; Wu, Wei; Hua, Jia Jie; Lin, Chu Cheng; Zheng, Xue Bin; Zeng, Yi

    2014-07-01

    The structural changes and failure mechanism of thermal barrier coatings (TBCs) during thermal shock cycling were investigated. TBCs consisting of CoNiCrAlY bond coat and partially yttria-stabilized zirconia (YSZ) top coat were deposited by atmospheric plasma spraying (APS) on a nickel-based alloy substrate and its thermal shock resistance performance was evaluated. TBCs were heated at 1100°C for 15 min followed by cold water quenching to ambient temperature. Microstructural evaluation and elemental analysis of TBCs were performed using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS), respectively. The crack features of YSZ coatings in TBCs during thermal shock cycling, including those of horizontal (parallel to the substrate) and vertical cracks (perpendicular to the substrate), were particularly investigated by means of SEM and image analysis. Results show that horizontal and vertical cracks have different influences on the thermal shock resistance of the coatings. Horizontal cracks that occur at the interface of YSZ and thermally growth oxidation (TGO) cause partial or large-area spalling of coatings. When vertical and horizontal cracks encounter, network segments are formed which lead to partial spalling of the coatings.

  4. Progress in High-Entropy Alloys

    SciTech Connect

    Gao, Michael C

    2013-12-01

    Strictly speaking, high-entropy alloys (HEAs) refer to single-phase, solid-solution alloys with multiprincipal elements in an equal or a near-equal molar ratio whose configurational entropy is tremendously high. This special topic was organized to reflect the focus and diversity of HEA research topics in the community.

  5. Film Thickness Influences on the Thermoelectric Properties of NiCr/NiSi Thin Film Thermocouples

    NASA Astrophysics Data System (ADS)

    Chen, Y. Z.; Jiang, H. C.; Zhang, W. L.; Liu, X. Z.; Jiang, S. W.

    2013-06-01

    NiCr/NiSi thin film thermocouples (TFTCs) with a multi-layer structure were fabricated on Ni-based superalloy substrates (95 mm × 35 mm × 2 mm) by magnetron sputtering and electron beam evaporation. The five-layer structure is composed of NiCrAlY buffer layer (2 μm), thermally grown Al2O3 bond layer (200 nm), Al2O3 insulating layer (10 μm), NiCr/NiSi TFTCs (1 μm), and Al2O3 protective layer (500 nm). Influences of thermocouple layer thickness on thermoelectric properties were investigated. Seebeck coefficient of the samples with the increase in thermocouple layer thickness from 0.5 μm to 1 μm increased from 27.8 μV/°C to 33.8 μV/°C, but exhibited almost no change with further increase in thermocouple layer thickness from 1 μm to 2 μm. Dependence on temperature of the thermal electromotive force of the samples almost followed standard thermocouple characteristic curves when the thickness of the thermocouple layer was 1 μm and 2 μm. Sensitive coefficient K of the samples increased greatly with the increase in thickness of the thermocouple layer from 0.5 μm to 1 μm, but decreased insignificantly with the increase in thermocouple layer thickness from 1 μm to 2 μm, and continuously decreased with the increase in temperature. The sensitive coefficient and the stability of NiCr/NiSi TFTCs were both improved after annealing at 600°C.

  6. Annealing effect on the electrical properties and composition of a NiCrAl thin film resistor

    NASA Astrophysics Data System (ADS)

    Chuang, Nai-Chuan; Lin, Jyi-Tsong; Chen, Huey-Ru

    2015-12-01

    The composition of NiCrAl thin film resistors, under different annealing conditions in a N2 atmosphere, was investigated. The Auger electron spectrum (AES) has been used in studying the composition of NiCrAl thin films. The concentration ratio of Cr to Ni decreases when the annealing temperature increases. The electrical properties of a NiCrAl thin film resistor are affected by the concentrations of Cr and Ni, which lead to a higher temperature coefficient of resistance (TCR) and a lower sheet resistivity. The TCR of a NiCrAl thin film resistor is -5 ppm/°C at a 250 °C annealing temperature.

  7. Annealing behavior of high permeability amorphous alloys

    SciTech Connect

    Rabenberg, L.

    1980-06-01

    Effects of low temperature annealing on the magnetic properties of the amorphous alloy Co/sub 71/ /sub 4/Fe/sub 4/ /sub 6/Si/sub 9/ /sub 6/B/sub 14/ /sub 4/ were investigated. Annealing this alloy below 400/sup 0/C results in magnetic hardening; annealing above 400/sup 0/C but below the crystallization temperature results in magnetic softening. Above the crystallization temperature the alloy hardens drastically and irreversibly. Conventional and high resolution transmission electron microscopy were used to show that the magnetic property changes at low temperatures occur while the alloy is truly amorphous. By imaging the magnetic microstructures, Lorentz electron microscopy has been able to detect the presence of microscopic inhomogeneities in this alloy. The low temperature annealing behavior of this alloy has been explained in terms of atomic pair ordering in the presence of the internal molecular field. Lorentz electron microscopy has been used to confirm this explanation.

  8. Survey of degradation modes of four nickel-chromium-molybdenum alloys

    SciTech Connect

    Gdowski, G.E.

    1991-03-01

    This report examines the degradation modes of four Ni-Cr-Mo alloys under conditions relevant to the Yucca Mountain Site Characterization Project (YMP). The materials considered are Alloys C-276, C-4, C-22, and 625 because they have desirable characteristics for the conceptual design (CD) of the high-level radioactive-waste containers presented in the YMP Site Characterization Plan (SCP). The types of degradation covered in this report are general corrosion; localized corrosion, including pitting and crevice corrosion; stress corrosion cracking in chloride environments; hydrogen embrittlement (HE); and undesirable phase transformations due to a lack of phase stability. Topics not specifically addressed are welding concerns and microbiological corrosion. The four Ni-Cr-Mo alloys have excellent corrosion resistance in chloride environments such as seawater as well as in more aggressive environments. They have significantly better corrosion resistance than the six materials considered for the CD waste container in the YMP SCP. (Those six materials are Types 304L and 3161L stainless steels, Alloy 825, unalloyed copper, Cu(70)-Ni(30), and 7% aluminum bronze.) In seawater, the Ni-Cr-Mo alloys have negligible general corrosion rates and show little evidence of localized corrosion. The four base materials of these alloys are expected to have nearly indistinguishable corrosion resistance in the YMP environments. The strength requirements of the SCP-CD waste container are met by these materials in the annealed condition; in this condition, they are highly resistant to HE. Historically, HE has been noted when these materials have been strengthened (cold-worked) and used in sour gas (H{sub 2}S and CO{sub 2}) well service -- conditions that are not expected for the YMP. Metallurgical phase stability may be a concern under conditions favoring (1) the formation of intermetallics and carbides, and (2) microstructural ordering.

  9. Braze alloys for high temperature service

    NASA Technical Reports Server (NTRS)

    Lindberg, R. A.; Mckisson, R. L.; Erwin, G., Jr.

    1973-01-01

    Two groups of refractory metal compositions have been developed that are very useful as high temperature brazing alloys for sealing between ceramic and metal parts. Each group consists of various compositions of three selected refractory metals which, when combined, have characteristics required of good braze alloys.

  10. Superior hydrogen storage in high entropy alloys.

    PubMed

    Sahlberg, Martin; Karlsson, Dennis; Zlotea, Claudia; Jansson, Ulf

    2016-11-10

    Metal hydrides (MHx) provide a promising solution for the requirement to store large amounts of hydrogen in a future hydrogen-based energy system. This requires the design of alloys which allow for a very high H/M ratio. Transition metal hydrides typically have a maximum H/M ratio of 2 and higher ratios can only be obtained in alloys based on rare-earth elements. In this study we demonstrate, for the first time to the best of our knowledge, that a high entropy alloy of TiVZrNbHf can absorb much higher amounts of hydrogen than its constituents and reach an H/M ratio of 2.5. We propose that the large hydrogen-storage capacity is due to the lattice strain in the alloy that makes it favourable to absorb hydrogen in both tetrahedral and octahedral interstitial sites. This observation suggests that high entropy alloys have future potential for use as hydrogen storage materials.

  11. Superior hydrogen storage in high entropy alloys

    NASA Astrophysics Data System (ADS)

    Sahlberg, Martin; Karlsson, Dennis; Zlotea, Claudia; Jansson, Ulf

    2016-11-01

    Metal hydrides (MHx) provide a promising solution for the requirement to store large amounts of hydrogen in a future hydrogen-based energy system. This requires the design of alloys which allow for a very high H/M ratio. Transition metal hydrides typically have a maximum H/M ratio of 2 and higher ratios can only be obtained in alloys based on rare-earth elements. In this study we demonstrate, for the first time to the best of our knowledge, that a high entropy alloy of TiVZrNbHf can absorb much higher amounts of hydrogen than its constituents and reach an H/M ratio of 2.5. We propose that the large hydrogen-storage capacity is due to the lattice strain in the alloy that makes it favourable to absorb hydrogen in both tetrahedral and octahedral interstitial sites. This observation suggests that high entropy alloys have future potential for use as hydrogen storage materials.

  12. The behavior of ZrO2/20%Y2O3 and Al2O3 coatings deposited on aluminum alloys at high temperature regime

    NASA Astrophysics Data System (ADS)

    Pintilei, G. L.; Crismaru, V. I.; Abrudeanu, M.; Munteanu, C.; Baciu, E. R.; Istrate, B.; Basescu, N.

    2015-10-01

    Aluminum alloy present numerous advantages like lightness, high specific strength and diversity which recommend them to a high number of applications from different fields. In extreme environments the protection of aluminum alloys is difficult and requires a high number of requirements like high temperature resistance, thermal fatigue resistance, corrosion fatigue resistance and galvanic corrosion resistance. To obtain these characteristics coatings can be applied to the surfaces so they can enhance the mechanical and chemical properties of the parts. In this paper two coatings were considered for deposition on an AA2024 aluminum alloy, ZrO2/20%Y2O3 and Al2O3. To obtain a better adherence of the coating to the base material an additional bond layer of NiCr is used. Both the coatings and bond layer were deposited by atmospheric plasma spraying on the samples. The samples were subjected to a temperature of 500 °C and after that slowly cooled to room temperature. The samples were analyzed by electron microscopy and X-ray diffraction to determine the morphological and phase changes that occurred during the temperature exposure. To determine the stress level in the parts due to thermal expansion a finite element analysis was performed in the same conditions as the tests.

  13. Structural alloys for high field superconducting magnets

    SciTech Connect

    Morris, J.W. Jr.

    1985-08-01

    Research toward structural alloys for use in high field superconducting magnets is international in scope, and has three principal objectives: the selection or development of suitable structural alloys for the magnet support structure, the identification of mechanical phenomena and failure modes that may influence service behavior, and the design of suitable testing procedures to provide engineering design data. This paper reviews recent progress toward the first two of these objectives. The structural alloy needs depend on the magnet design and superconductor type and differ between magnets that use monolithic and those that employ force-cooled or ICCS conductors. In the former case the central requirement is for high strength, high toughness, weldable alloys that are used in thick sections for the magnet case. In the latter case the need is for high strength, high toughness alloys that are used in thin welded sections for the conductor conduit. There is productive current research on both alloy types. The service behavior of these alloys is influenced by mechanical phenomena that are peculiar to the magnet environment, including cryogenic fatigue, magnetic effects, and cryogenic creep. The design of appropriate mechanical tests is complicated by the need for testing at 4/sup 0/K and by rate effects associated with adiabatic heating during the tests. 46 refs.

  14. High toughness-high strength iron alloy

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Witzke, W. R. (Inventor)

    1980-01-01

    An iron alloy is provided which exhibits strength and toughness characteristics at cryogenic temperatures. The alloy consists essentially of about 10 to 16 percent by weight nickel, about 0.1 to 1.0 percent by weight aluminum, and 0 to about 3 percent by weight copper, with the balance being essentially iron. The iron alloy is produced by a process which includes cold rolling at room temperature and subsequent heat treatment.

  15. Effects of compound carboxylate-urea system on nano Ni-Cr/SiC composite coatings from trivalent chromium baths.

    PubMed

    He, Xinkuai; Hou, Bailong; Cai, Youxing; Wu, Luye

    2013-03-01

    The effects of compound carboxylate-urea system on the nano Ni-Cr/SiC composite coatings from trivalent chromium baths have been investigated in ultrasonic field. These results indicated that the SiC and Cr contents and the thickness of the Ni-Cr/SiC composite coatings could be obviously improved by the compound carboxylate-urea system. The steady-state polarization curves showed that the hydrogen evolution reaction (HER) could be significantly inhibited by the compound carboxylate-urea system, which was benefit to increase the SiC and Cr contents and the thickness of the composite coatings. The cyclic voltammetry (CV) curves showed that both of the Cr(III) and Ni(II) cathodic polarization could be increased in the bath containing the compound carboxylate-urea system. Thus, a compact Ni-Cr/SiC composite coating could be obtained using this technique. The surface morphology of the Ni-Cr/SiC composite coatings checked with the scanning electron micrographs (SEM) showed that the surface smoothness could be also improved and the microcracks and pinholes could be decreased due to the presence of the compound carboxylate-urea system. The phase composition of the as-posited coating was measured by the X-ray diffraction. XRD data showed that the as-posited coating was Ni-Cr/SiC composite coating. The chemical composition of the coating was investigated by energy dispersive spectrum (EDS) analysis. The result showed the Ni-Cr/SiC composite coatings with 3.8 wt.% SiC and 24.68 wt.% Cr were obtained in this study, which had best corrosion resistance according to the results of the typical potentiodynamic polarization curves of the Ni-Cr/SiC composite coatings.

  16. Corrosion and degradation of a polyurethane/Co-Ni-Cr-Mo pacemaker lead

    SciTech Connect

    Sung, P.; Fraker, A.C.

    1987-12-01

    An investigation to study changes in the metal surfaces and the polyurethane insulation of heart pacemaker leads under controlled in vitro conditions was conducted. A polyurethane (Pellethane 2363-80A)/Co-Ni-Cr-Mo (MP35N) wire lead was exposed in Hanks' physiological saline solution for 14 months and then analyzed using scanning electron microscopy, x-ray energy dispersive analysis, and small angle x-ray scattering. Results showed that some leakage of solution into the lead had occurred and changes were present on both the metal and the polyurethane surfaces.

  17. Thermal Spray Coatings for High-Temperature Corrosion Protection in Biomass Co-Fired Boilers

    NASA Astrophysics Data System (ADS)

    Oksa, M.; Metsäjoki, J.; Kärki, J.

    2015-01-01

    There are over 1000 biomass boilers and about 500 plants using waste as fuel in Europe, and the numbers are increasing. Many of them encounter serious problems with high-temperature corrosion due to detrimental elements such as chlorides, alkali metals, and heavy metals. By HVOF spraying, it is possible to produce very dense and well-adhered coatings, which can be applied for corrosion protection of heat exchanger surfaces in biomass and waste-to-energy power plant boilers. Four HVOF coatings and one arc sprayed coating were exposed to actual biomass co-fired boiler conditions in superheater area with a probe measurement installation for 5900 h at 550 and 750 °C. The coating materials were Ni-Cr, IN625, Fe-Cr-W-Nb-Mo, and Ni-Cr-Ti. CJS and DJ Hybrid spray guns were used for HVOF spraying to compare the corrosion resistance of Ni-Cr coating structures. Reference materials were ferritic steel T92 and nickel super alloy A263. The circulating fluidized bed boiler burnt a mixture of wood, peat and coal. The coatings showed excellent corrosion resistance at 550 °C compared to the ferritic steel. At higher temperature, NiCr sprayed with CJS had the best corrosion resistance. IN625 was consumed almost completely during the exposure at 750 °C.

  18. Thermal Spray Coatings for High-Temperature Corrosion Protection in Biomass Co-Fired Boilers

    NASA Astrophysics Data System (ADS)

    Oksa, M.; Metsäjoki, J.; Kärki, J.

    2014-09-01

    There are over 1000 biomass boilers and about 500 plants using waste as fuel in Europe, and the numbers are increasing. Many of them encounter serious problems with high-temperature corrosion due to detrimental elements such as chlorides, alkali metals, and heavy metals. By HVOF spraying, it is possible to produce very dense and well-adhered coatings, which can be applied for corrosion protection of heat exchanger surfaces in biomass and waste-to-energy power plant boilers. Four HVOF coatings and one arc sprayed coating were exposed to actual biomass co-fired boiler conditions in superheater area with a probe measurement installation for 5900 h at 550 and 750 °C. The coating materials were Ni-Cr, IN625, Fe-Cr-W-Nb-Mo, and Ni-Cr-Ti. CJS and DJ Hybrid spray guns were used for HVOF spraying to compare the corrosion resistance of Ni-Cr coating structures. Reference materials were ferritic steel T92 and nickel super alloy A263. The circulating fluidized bed boiler burnt a mixture of wood, peat and coal. The coatings showed excellent corrosion resistance at 550 °C compared to the ferritic steel. At higher temperature, NiCr sprayed with CJS had the best corrosion resistance. IN625 was consumed almost completely during the exposure at 750 °C.

  19. Grain boundary diffusion of {sup 181}W in Fe-Cr ferritic alloys

    SciTech Connect

    Cermak, J.; Ruzickova, J.; Pokorna, A.

    1995-07-15

    The grain boundary diffusivity s{delta}D{sub b} of {sup 181}W in binary Fe-Cr alloys with 8--12 wt.% Cr, in a ternary alloy Fe-8Cr-0.17C and in two commercial modifications of 8% Cr ferritic steels were measured by the serial sectioning method in the temperature range 773--1,123 K. A variation of the Cr concentration in the range 8--12 wt.% does not influence s{delta}D{sub b}. The addition of carbon and, probably also phosphorus, decreases s{delta}D{sub b} similarly as it was observed in a previous study on iron diffusion in austenitic alloys Fe-Ni-Cr-C and Fe-Ni-Cr-P. The binary alloys could be considered pure, i.e. free of carbon, above 883 K, whereas at lower temperatures, probably due to residual carbon segregation to grain boundaries, a considerable decrease in s{delta}D{sub b} was observed compared with the extrapolated values from the high temperature region. The tungsten grain boundary diffusivity was found to be insensitive to small changes in the concentration of other alloying or impurity elements.

  20. High-temperature alloys for high-power thermionic systems

    SciTech Connect

    Shin, Kwang S.; Jacobson, D.L.; D'cruz, L.; Luo, Anhua; Chen, Bor-Ling.

    1990-08-01

    The need for structural materials with useful strength above 1600 k has stimulated interest in refractory-metal alloys. Tungsten possesses an extreme high modulus of elasticity as well as the highest melting temperature among metals, and hence is being considered as one of the most promising candidate materials for high temperature structural applications such as space nuclear power systems. This report is divided into three chapters covering the following: (1) the processing of tungsten base alloys; (2) the tensile properties of tungsten base alloys; and (3) creep behavior of tungsten base alloys. Separate abstracts were prepared for each chapter. (SC)

  1. Multiscale Modeling of Grain Boundary Segregation and Embrittlement in Tungsten for Mechanistic Design of Alloys for Coal Fired Plants

    SciTech Connect

    Luo, Jian; Tomar, Vikas; Zhou, Naixie; Lee, Hongsuk

    2013-06-30

    Based on a recent discovery of premelting-like grain boundary segregation in refractory metals occurring at high temperatures and/or high alloying levels, this project investigated grain boundary segregation and embrittlement in tungsten (W) based alloys. Specifically, new interfacial thermodynamic models have been developed and quantified to predict high-temperature grain boundary segregation in the W-Ni binary alloy and W-Ni-Fe, W-Ni-Ti, W-Ni-Co, W-Ni-Cr, W-Ni-Zr and W-Ni-Nb ternary alloys. The thermodynamic modeling results have been experimentally validated for selected systems. Furthermore, multiscale modeling has been conducted at continuum, atomistic and quantum-mechanical levels to link grain boundary segregation with embrittlement. In summary, this 3-year project has successfully developed a theoretical framework in combination with a multiscale modeling strategy for predicting grain boundary segregation and embrittlement in W based alloys.

  2. Short Communication on "Self-welding susceptibility of NiCr-B hardfaced coating with and without NiCr-B coating on 316LN stainless steel in flowing sodium at elevated temperature"

    NASA Astrophysics Data System (ADS)

    Kumar, Hemant; Ramakrishnan, V.; Albert, S. K.; Bhaduri, A. K.; Ray, K. K.

    2017-02-01

    The self-welding susceptibility between NiCr-B coated 316LN stainless steel and the base metal, and that between NiCr-B hardfaced coatings has been evaluated in flowing sodium at 823 K for 90 and 135 days under contact stress of 8.0 and 11.0 MPa using a fabricated set-up. Neither any self-welding could be observed nor could any damage be detected on the specimen surfaces of the selected materials under the imposed experimental conditions, which indicate their satisfactory potential for applications in Fast Breeder Reactors.

  3. Microstructure of Vacuum-Brazed Joints of Super-Ni/NiCr Laminated Composite Using Nickel-Based Amorphous Filler Metal

    NASA Astrophysics Data System (ADS)

    Ma, Qunshuang; Li, Yajiang; Wu, Na; Wang, Juan

    2013-06-01

    Vacuum brazing of super-Ni/NiCr laminated composite and Cr18-Ni8 stainless steel was carried out using Ni-Cr-Si-B amorphous filler metal at 1060, 1080, and 1100 °C, respectively. Microstructure and phase constitution were investigated by means of optical and scanning electron microscopy, energy-dispersive spectroscopy, x-ray diffraction, and micro-hardness tester. When brazed at 1060-1080 °C, the brazed region can be divided into two distinct zones: isothermally solidified zone (ISZ) consisting of γ-Ni solid solution and athermally solidified zone (ASZ) consisting of Cr-rich borides. Micro-hardness of the Cr-rich borides formed in the ASZ was as high as 809 HV50 g. ASZ decreased with increase of the brazing temperature. Isothermal solidification occurred sufficiently at 1100 °C and an excellent joint composed of γ-Ni solid solution formed. The segregation of boron from ISZ to residual liquid phase is the reason of Cr-rich borides formed in ASZ. The formation of secondary precipitates in diffusion-affected zone is mainly controlled by diffusion of B.

  4. Modified Sol-Gel Processing of NiCr2O4 Nanoparticles; Structural Analysis and Optical Band Gap

    NASA Astrophysics Data System (ADS)

    Enhessari, Morteza; Salehabadi, Ali; Khanahmadzadeh, Salah; Arkat, Kamal; Nouri, Jalal

    2017-02-01

    Nickel Chromite nanoparticles were successfully synthesized via a modified sol-gel method using nickel acetate and ammonium dichromate in melted stearic acid as a complexing agent. The diffractograms of the nanoparticles confirmed a pure formation of NiCr2O4 spinel without any minor phase. The coordination structure of as prepared nanoparticles shows a series of absorption bands below 1,000 cm-1 were evidenced the M-O (Cr-O, Ni-O) bond in the sample. Optical band gap, magnetic properties and color parameters (L*.a*.b*) indicates that the final nanoparticles are optically and magnetically active. The particle size of NiCr2O4 was calculated using Scherrer equation at about 24 nm. Optical band gap obtained at 1.7 eV indicating that NiCr2O4 nanoparticles are semiconductor material and can be used in electrical devices.

  5. HIGH-TEMPERATURE OXIDATION PROTECTIVE COATINGS FOR VANADIUM-BASE ALLOYS

    DTIC Science & Technology

    SILICIDES , SILICON COATINGS , THIN FILM STORAGE DEVICES, TITANIUM ALLOYS, VAPOR PLATING, YTTRIUM COMPOUNDS, ZINC ALLOYS, ZINC COATINGS ....ANTIOXIDANTS, *METAL COATINGS , *REFRACTORY COATINGS , *VANADIUM ALLOYS, ALUMINUM ALLOYS, CERAMIC COATINGS , CHROMIUM ALLOYS, CLADDING, FLAME SPRAYING...HIGH TEMPERATURE, INTERMETALLIC COMPOUNDS, IODINE COMPOUNDS, IRON ALLOYS, MAGNESIUM ALLOYS, NICKEL ALLOYS, NICKEL COMPOUNDS, NIOBIUM ALLOYS, OXIDES

  6. Formation of nanostructures in Ni-22Cr-11Fe-1X (X = Y2O3, TiO2) alloys by high-energy ball-milling.

    PubMed

    Park, Jiwhan; Jang, Jinsung; Kim, Tae Kyu; Kim, Sung-Jin; Ahn, Jung-Ho

    2011-07-01

    Powder mixtures of Ni, Cr, Fe and Y2O3 were high-energy ball-milled and subsequently sintered to fabricate Ni-based oxide-dispersion strengthened (ODS) alloys. Nano-sized Y2O3 and/or TiO2 seem to be dissolved in the Ni matrix forming a metastable solid solution during high-energy ball-milling or mechanical alloying (MA) process. The finely grained MA powders with high dislocation density facilitated the decomposition of oxides. The MA powders were consolidated to near-full density by spark plasma sintering at 1100 degrees C for 5 minutes in an Ar atmosphere. The Cr oxides as well as decomposed Y- and Ti-oxides thermally precipitated as oxide particles of several tens nanometers at this temperature, although sintering was carried out during a short time. The SPSed specimen showed a near full densification with almost pore-free microstructures. Examination of fractured surface showed a typical dimple rupture with fine and homogeneous distribution of dispersoids, indicating non-negligible room temperature ductility combined with high mechanical strength.

  7. The metallurgy of high temperature alloys

    NASA Technical Reports Server (NTRS)

    Tien, J. K.; Purushothaman, S.

    1976-01-01

    Nickel-base, cobalt-base, and high nickel and chromium iron-base alloys are dissected, and their microstructural and chemical components are assessed with respect to the various functions expected of high temperature structural materials. These functions include the maintenance of mechanical integrity over the strain-rate spectrum from creep resistance through fatigue crack growth resistance, and such alloy stability expectations as microstructural coarsening resistance, phase instability resistance and oxidation and corrosion resistance. Special attention will be given to the perennial conflict and trade-off between strength, ductility and corrosion and oxidation resistance. The newest developments in the constitution of high temperature alloys will also be discussed, including aspects relating to materials conservation.

  8. Superior hydrogen storage in high entropy alloys

    PubMed Central

    Sahlberg, Martin; Karlsson, Dennis; Zlotea, Claudia; Jansson, Ulf

    2016-01-01

    Metal hydrides (MHx) provide a promising solution for the requirement to store large amounts of hydrogen in a future hydrogen-based energy system. This requires the design of alloys which allow for a very high H/M ratio. Transition metal hydrides typically have a maximum H/M ratio of 2 and higher ratios can only be obtained in alloys based on rare-earth elements. In this study we demonstrate, for the first time to the best of our knowledge, that a high entropy alloy of TiVZrNbHf can absorb much higher amounts of hydrogen than its constituents and reach an H/M ratio of 2.5. We propose that the large hydrogen-storage capacity is due to the lattice strain in the alloy that makes it favourable to absorb hydrogen in both tetrahedral and octahedral interstitial sites. This observation suggests that high entropy alloys have future potential for use as hydrogen storage materials. PMID:27829659

  9. Alloys based on NiAl for high temperature applications

    NASA Technical Reports Server (NTRS)

    Vedula, K. M.; Pathare, V.; Aslanidis, I.; Titran, R. H.

    1984-01-01

    The NiAl alloys for potential high temperature applications were studied. Alloys were prepared by powder metallurgy techniques. Flow stress values at slow strain rates and high temperatures were measured. Some ternary alloying additions (Hf, Ta and Nb) were identified. The mechanism of strengthening in alloys containing these additions appears to be a form of particle dislocation interaction. The effects of grain size and stoichiometry in binary alloys are also presented.

  10. Precipitation Hardenable High Temperature Shape Memory Alloy

    NASA Technical Reports Server (NTRS)

    Noebe, Ronald Dean (Inventor); Draper, Susan L. (Inventor); Nathal, Michael V. (Inventor); Crombie, Edwin A. (Inventor)

    2010-01-01

    A composition of the invention is a high temperature shape memory alloy having high work output, and is made from (Ni+Pt+Y),Ti(100-x) wherein x is present in a total amount of 49-55 atomic % Pt is present in a total amount of 10-30 atomic %, Y is one or more of Au, Pd. and Cu and is present in a total amount of 0 to 10 atomic %. The alloy has a matrix phase wherein the total concentration of Ni, Pt, and the one or more of Pd. Au, and Cu is greater than 50 atomic %.

  11. Refractory High-Entropy Alloys (Postprint)

    DTIC Science & Technology

    2010-06-23

    AFRL-RX-WP-JA-2015-0119 REFRACTORY HIGH-ENTROPY ALLOYS (POSTPRINT) D.B. Miracle AFRL/RXCM O.N. Senkov UES, Inc. G.B. Wilks...AUTHOR(S) D.B. Miracle - AFRL/RXCM O.N. Senkov - UES, Inc. G.B. Wilks - General Dynamics, Corp. C.P. Chuang and P.K. Liaw - The University...intermetRefractory high-entropy alloys O.N. Senkov a,b,*, G.B. Wilks a,c, D.B. Miracle a, C.P. Chuang d, P.K. Liawd aAir Force Research Laboratory

  12. High strength cast aluminum alloy development

    NASA Astrophysics Data System (ADS)

    Druschitz, Edward A.

    The goal of this research was to understand how chemistry and processing affect the resulting microstructure and mechanical properties of high strength cast aluminum alloys. Two alloy systems were investigated including the Al-Cu-Ag and the Al-Zn-Mg-Cu systems. Processing variables included solidification under pressure (SUP) and heat treatment. This research determined the range in properties that can be achieved in BAC 100(TM) (Al-Cu micro-alloyed with Ag, Mn, Zr, and V) and generated sufficient property data for design purposes. Tensile, stress corrosion cracking, and fatigue testing were performed. CuAl2 and Al-Cu-Fe-Mn intermetallics were identified as the ductility limiting flaws. A solution treatment of 75 hours or longer was needed to dissolve most of the intermetallic CuAl 2. The Al-Cu-Fe-Mn intermetallic was unaffected by heat treatment. These results indicate that faster cooling rates, a reduction in copper concentration and a reduction in iron concentration might increase the ductility of the alloy by decreasing the size and amount of the intermetallics that form during solidification. Six experimental Al-Zn-Mg-Cu series alloys were produced. Zinc concentrations of 8 and 12wt% and Zn/Mg ratios of 1.5 to 5.5 were tested. Copper was held constant at 0.9%. Heat treating of the alloys was optimized for maximum hardness. Al-Zn-Mg-Cu samples were solution treated at 441°C (826°F) for 4 hours before ramping to 460°C (860°F) for 75 hours and then aged at 120°C (248°F) for 75 hours. X-ray diffraction showed that the age hardening precipitates in most of these alloys was the T phase (Mg32Zn 31.9Al17.1). Tensile testing of the alloys showed that the best mechanical properties were obtained in the lowest alloy condition. Chilled Al-8.2Zn-1.4Mg-0.9Cu solidified under pressure resulted in an alloy with a yield strength of 468MPa (68ksi), tensile strength of 525MPa (76ksi) and an elongation of 9%.

  13. ACCELERATED TESTING OF NEUTRON-ABSORBING ALLOYS FOR NUCLEAR CRITICALITY CONTROL

    SciTech Connect

    Ronald E. Mizia

    2011-10-01

    The US Department of Energy requires nuclear criticality control materials be used for storage of highly enriched spent nuclear fuel used in government programs and the storage of commercial spent nuclear fuel at the proposed High-Level Nuclear Waste Geological Repository located at Yucca Mountain, Nevada. Two different metallic alloys (Ni-Cr-Mo-Gd and borated stainless steel) have been chosen for this service. An accelerated corrosion test program to validate these materials for this application is described and a performance comparison is made.

  14. Cast Aluminum Alloy for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2003-01-01

    Originally developed by NASA as high performance piston alloys to meet U.S. automotive legislation requiring low exhaust emission, the novel NASA alloys now offer dramatic increase in tensile strength for many other applications at elevated temperatures from 450 F (232 C) to about 750 F (400 C). It is an ideal low cost material for cast automotive components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. It can be very economically produced from conventional permanent mold, sand casting or investment casting, with silicon content ranging from 6% to 18%. At high silicon levels, the alloy exhibits excellent dimensional stability, surface hardness and wear resistant properties.

  15. Thermogravimetric study of reduction of oxides present in oxidized nickel-base alloy powders

    NASA Technical Reports Server (NTRS)

    Herbell, T. P.

    1976-01-01

    Carbon, hydrogen, and hydrogen plus carbon reduction of three oxidized nickel-base alloy powders (a solid solution strengthened alloy both with and without the gamma prime formers aluminum and titanium and the solid solution strengthened alloy NiCrAlY) were evaluated by thermogravimetry. Hydrogen and hydrogen plus carbon were completely effective in reducing an alloy containing chromium, columbium, tantalum, molybdenum, and tungsten. However, with aluminum and titanium present the reduction was limited to a weight loss of about 81 percent. Carbon alone was not effective in reducing any of the alloys, and none of the reducing conditions were effective for use with NiCrAlY.

  16. Valence band anticrossing in highly mismatched alloys

    NASA Astrophysics Data System (ADS)

    Alberi, Kirstin Mclean

    Semiconductor alloys offer the ability to tune certain material parameters such as the band gap or carrier effective mass through precise control of the alloy composition, allowing them to be optimized for specific device requirements. While many alloys demonstrate near linear composition dependencies in these properties, those containing isoelectronic anion species that are significantly mismatched in electronegativity or ionization energy, known as highly mismatched alloys (HMA), exhibit substantial deviation from this trend. Here, the optical and electrical properties of HMAs containing dilute concentrations of large metallic anions are investigated in the context of a valence band anticrossing (VBAC) theory. Minority species with low ionization energies often introduce localized p-states near the valence band edge of the host semiconductor. Hybridization of these localized states with the extended p-states of the host may be described by a 12 x 12 Hamiltonian and produces a splitting of the alloy valence band into E+ and E - states. Photomodulated reflectance studies coupled with the VBAC theory confirm that the band gap bowing observed in GaSbxAs1-x and GaBixAs1-x is caused by an upward movement of the valence band edge as a result of the anticrossing interaction between the E+ and E- states. The valence band restructuring also adversely affects hole transport in these alloys through an increase in the heavy hole effective mass and the addition of an alloy disorder scattering mechanism. Finally, the VBAC theory has been extended to group IV HMAs as well as to the dilute magnetic semiconductor Ga1-x MnxAs, both of which exhibit strong hole localization at the minority species sites.

  17. Influence of cryomilling on the microstructural features in HVOF-sprayed NiCrAlY bond coats for thermal barrier coatings: Creation of a homogeneous distribution of nanoscale dispersoids

    NASA Astrophysics Data System (ADS)

    Ma, Kaka; Schoenung, Julie M.

    2010-10-01

    Previous research has revealed that thermal barrier coatings with cryomilled bond coats exhibit improved thermal cycling lifetime by growing a continuous and uniform oxide layer at a slower rate; yet the mechanism controlling the ultimate failure remains unclear. In an effort to provide a foundation for understanding the improved behavior, the influence of cryomilling on the microstructure of the NiCrAlY bond coat material is investigated in this article. Rather than focusing on the alumina scale formation, the microstructural features and their evolution within the high-velocity oxy-fuel (HVOF)-sprayed NiCrAlY bond coats themselves, prepared from conventional powder and cryomilled powder, were carefully compared through extensive scanning electron microscope/energy-dispersive X-ray spectroscopy characterization. In addition, the as-cryomilled NiCrAlY powder is characterized to provide evidence of the direct influence of cryomilling and to exclude the impact from the HVOF spraying. It is found that the essential change in microstructural features resulting from the cryomilling is the creation of a homogeneous distribution of ultrafine (nanoscale) Al-rich oxide/nitride dispersoids, which remain thermally stable even after exposure at 1100°C for 100 h. The TEM study on the as-cryomilled powder, prior to the HVOF spraying, indicates that some Al and Y-rich oxides are already present within the material as a direct result of the cryomilling process.

  18. Tribological and Oxidative Behavior of Thermally Sprayed NiCrBSi Coatings

    NASA Astrophysics Data System (ADS)

    Garrido, M. A.; Rico, A.; Gómez, M. T.; Cadenas, M.; Fernández-Rico, J. E.; Rodríguez, J.

    2017-01-01

    The behavior of NiCrBSi coatings deposited by three different spraying techniques was studied: flame spray with a subsequent flame treatment (FS + Flame), flame spray with post-laser treatment (FS + Laser) and laser cladding (LC). The coating responses under wear and oxidation conditions were analyzed. Although the microstructure of the coatings deposited by the three different techniques showed similar phases and precipitates, some changes in the size and distribution of these constituents were observed. The pin on disk configuration was used to determine the friction coefficients and wear rates. LC coatings showed the highest wear resistance, with plastic deformation being the main wear mechanism identified for all of the coatings analyzed. Tests under aggressive environments were also performed to determine the oxidation kinetics.

  19. Study of exchange bias in NiCr2O4 nanoparticles

    NASA Astrophysics Data System (ADS)

    Singh, H.; Chakraborty, T.; Srikanth, K.; Chandra, R.; Mitra, C.; Kumar, U.

    2014-09-01

    We investigated exchange bias as a function of temperature in nanoparticles of ferrimagnetic normal spinel NiCr2O4. The studied bulk compound exhibits ferrimagnetic and canted antiferromagnetic ordering at 68 K and 30 K respectively. Sample characterization was carried out using X-Ray, Field Emission Scanning Electron Microscope (FE-SEM) and Transmission Electron Microscope (TEM) measurements. Magnetization measurements as a function of temperature has revealed interesting features. Magnetic isotherms of bulk and nanoparticle sample were also investigated at different temperatures. It was found that in nanoparticles, with decrease in temperature, exchange bias first increases, attains maximum value and then subsequently decreases. We argue that in nanoparticles, the higher exchange bias at 68 K is because of coexistence of ferrimagnetic and surface spin effect. However, the presence of glassy spin state may be the reason for decreasing exchange bias effect below Tc down to 5 K.

  20. Study of exchange bias and training effect in NiCr2O4

    NASA Astrophysics Data System (ADS)

    Barman, Junmoni; Bora, Tribedi; Ravi, S.

    2015-07-01

    Single phase sample of NiCr2O4 crystallized in a tetragonal structure of I41/amd space group was prepared. Ferrimagnetic transition at TC=73 K along with a large irreversibility has been observed from the magnetization measurement. The sample exhibits exchange bias phenomenon and it is explained by considering the anisotropic exchange interaction between the ferrimagnetic and the antiferromagnetic components of magnetic moment. Presence of training effect is also observed. The exchange bias field (HEB) is found to decay exponentially with increase in temperature and however, the coercive field (HCeff) follows the empirical relation HCeff = HCeff [ 1 - T/TC']2 . The maximum experimental values of HEB and HCeff are found to be 313 Oe and 4839 Oe respectively.

  1. Solid-state and fusion resistance spot welding of TD-NiCr sheet

    NASA Technical Reports Server (NTRS)

    Moore, T. J.

    1973-01-01

    By using specially processed TD-NiCr sheet in both 0.4-mm (0.015-in.) and 1.6-mm (0.062-in.) thicknesses and carefully selected welding procedures, solid state resistance spot welds were produced which, after postheating at 1200 C, were indistinguishable from the parent material. Stress-rupture shear tests of single-spot lap joints in 0.4-mm (0.015-in.) thick sheet showed that these welds were as strong as the parent material. Similar results were obtained in tensile-shear tests at room temperature and 1100 C and in fatigue tests. Conventional fusion spot welds in commercial sheet were unsatisfactory because of poor stress-rupture shear properties resulting from metallurgical damage to the parent material.

  2. Tribological and Oxidative Behavior of Thermally Sprayed NiCrBSi Coatings

    NASA Astrophysics Data System (ADS)

    Garrido, M. A.; Rico, A.; Gómez, M. T.; Cadenas, M.; Fernández-Rico, J. E.; Rodríguez, J.

    2017-02-01

    The behavior of NiCrBSi coatings deposited by three different spraying techniques was studied: flame spray with a subsequent flame treatment (FS + Flame), flame spray with post-laser treatment (FS + Laser) and laser cladding (LC). The coating responses under wear and oxidation conditions were analyzed. Although the microstructure of the coatings deposited by the three different techniques showed similar phases and precipitates, some changes in the size and distribution of these constituents were observed. The pin on disk configuration was used to determine the friction coefficients and wear rates. LC coatings showed the highest wear resistance, with plastic deformation being the main wear mechanism identified for all of the coatings analyzed. Tests under aggressive environments were also performed to determine the oxidation kinetics.

  3. Effects of phosphorus and molybdenum on the caustic stress corrosion cracking of NiCrMoV steels

    SciTech Connect

    Bandyopadhyay, N.; Briant, C.L.

    1984-01-01

    This paper presents a study of the effects of phosphorus and molybdenum on caustic stress corrosion cracking of 3.5NiCrMoV rotor steels. The results show that phosphorus segregation to the grain boundaries substantially lowers the resistance of the steel to caustic cracking. Removal of molybdenum provides some improvement in the resistance to caustic cracking.

  4. High-strength iron aluminide alloys

    SciTech Connect

    McKamey, C.G.; Maziasz, P.J.

    1996-06-01

    Past studies have shown that binary Fe{sub 3}Al possesses low creep-rupture strength compared to many other alloys, with creep-rupture lives of less than 5 h being reported for tests conducted at 593{degrees}C and 207 MPa. The combination of poor creep resistance and low room-temperature tensile ductility due to a susceptibility to environmentally-induced dynamic hydrogen embrittlement has limited use of these alloys for structural applications despite their excellent corrosion properties. With regard to the ductility problem, alloy development efforts have produced significant improvements, with ductilities of 10-20% and tensile yield strengths as high as 500 MPa being reported. Likewise, initial improvements in creep resistance have been realized through small additions of Mo, Nb, and Zr.

  5. Technical note - Plasma-sprayed ceramic thermal barrier coatings for smooth intermetallic alloys

    NASA Technical Reports Server (NTRS)

    Miller, R. A.; Doychak, J.

    1992-01-01

    A new approach for plasma spray deposition of ceramic thermal barrier coatings directly to smooth substrates is described. Ceramic thermal barrier coatings were directly applied to substrates that had been coated with low-pressure plasma sprayed NiCrAlY bond coats and then centerless ground to simulate a smooth oxidation-resistant substrate. As the high-temperature oxidation behavior of NiAl+Zr is superior to that of MCrALY alloy, the bond coat is not required for oxidation resistance.

  6. Technical note - Plasma-sprayed ceramic thermal barrier coatings for smooth intermetallic alloys

    NASA Astrophysics Data System (ADS)

    Miller, R. A.; Doychak, J.

    1992-09-01

    A new approach for plasma spray deposition of ceramic thermal barrier coatings directly to smooth substrates is described. Ceramic thermal barrier coatings were directly applied to substrates that had been coated with low-pressure plasma sprayed NiCrAlY bond coats and then centerless ground to simulate a smooth oxidation-resistant substrate. As the high-temperature oxidation behavior of NiAl+Zr is superior to that of MCrALY alloy, the bond coat is not required for oxidation resistance.

  7. Surface modification of high temperature iron alloys

    DOEpatents

    Park, J.H.

    1995-06-06

    A method and article of manufacture of a coated iron based alloy are disclosed. The method includes providing an iron based alloy substrate, depositing a silicon containing layer on the alloy surface while maintaining the alloy at a temperature of about 700--1200 C to diffuse silicon into the alloy surface and exposing the alloy surface to an ammonia atmosphere to form a silicon/oxygen/nitrogen containing protective layer on the iron based alloy. 13 figs.

  8. Surface modification of high temperature iron alloys

    DOEpatents

    Park, Jong-Hee

    1995-01-01

    A method and article of manufacture of a coated iron based alloy. The method includes providing an iron based alloy substrate, depositing a silicon containing layer on the alloy surface while maintaining the alloy at a temperature of about 700.degree. C.-1200.degree. C. to diffuse silicon into the alloy surface and exposing the alloy surface to an ammonia atmosphere to form a silicon/oxygen/nitrogen containing protective layer on the iron based alloy.

  9. Effect of the scanning speed on microstructural evolution and wear behaviors of laser cladding NiCrBSi composite coatings

    NASA Astrophysics Data System (ADS)

    Chen, J. L.; Li, J.; Song, R.; Bai, L. L.; Shao, J. Z.; Qu, C. C.

    2015-09-01

    Laser cladding composite coatings were fabricated on the surface of the Ti6Al4V substrate by fiber laser cladding the NiCrBSi alloy powder. The influences of scanning speed on the dilution rate and microstructure of the coatings were investigated in detail by X-ray diffraction (XRD), optical microscopy (OM) and scanning electron microscopy (SEM) coupled with energy dispersive spectroscopy (EDS). Combined with the analyses of microhardness and fracture toughness, the wear behaviors of the coatings obtained at different scanning speeds were revealed. Results indicated that the dilution rates of the coatings were similar (about 64.23%) with variations in scanning speed ranging from 5 mm/s to 15 mm/s. An abrupt decrease in dilution rate (37.06%) was observed at the scanning speed of 20 mm/s. Microstructural observation showed that the blocky TiB2 and the cellular dendrite TiC particles were uniformly dispersed in the TiNi-Ti2Ni dual-phase intermetallic compound matrix at scanning speeds of 5-15 mm/s. When the scanning speed was further increased to 20 mm/s, the stripe-shaped CrB, gray irregular-shaped Cr3C2 and black blocky TiC particles uniformly dispersed in the γ(Ni) matrix were synthesized in situ. The particles became finer with the increase in scanning speed. The average microhardness of the coating (1026.5 HV0.2) at the scanning speed of 20 mm/s was enhanced significantly compared with that of the other three coatings (about 886.4 HV0.2). The lowest average friction coefficient (about 0.371) was obtained at the scanning speed of 20 mm/s and was relatively stable with the change in sliding time. The lowest wear loss of the coating was also obtained at the scanning speed of 20 mm/s. Analyses of the worn surfaces showed that the coating prepared at the scanning speed of 20 mm/s was in good condition because of its excellent combination of resistance to micro-cutting and brittle debonding. Comparatively speaking, the coating produced at the scanning speed of 20 mm

  10. Design of refractory high-entropy alloys

    SciTech Connect

    Gao, M. C.; Carney, C. S.; Dogan, O. N.; Jablonksi, P. D.; Hawk, J. A.; Alman, D. E.

    2015-09-15

    Here, this report presents a design methodology for refractory high-entropy alloys with a body-centered cubic (bcc) structure using select empirical parameters (i.e., enthalpy of mixing, atomic size difference, Ω-parameter, and electronegativity difference) and CALPHAD approach. Sixteen alloys in equimolar compositions ranging from quinary to ennead systems were designed with experimental verification studies performed on two alloys using x-ray diffraction, energy-dispersive spectroscopy, and scanning electron microscopy. Two bcc phases were identified in the as-cast HfMoNbTaTiVZr, whereas multiple phases formed in the as-cast HfMoNbTaTiVWZr. Observed elemental segregation in the alloys qualitatively agrees with CALPHAD prediction. Comparisons of the thermodynamic mixing properties for liquid and bcc phases using the Miedema model and CALPHAD are presented. This study demonstrates that CALPHAD is more effective in predicting HEA formation than empirical parameters, and new single bcc HEAs are suggested: HfMoNbTiZr, HfMoTaTiZr, NbTaTiVZr, HfMoNbTaTiZr, HfMoTaTiVZr, and MoNbTaTiVZr.

  11. Design of Refractory High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Gao, M. C.; Carney, C. S.; Doğan, Ö. N.; Jablonksi, P. D.; Hawk, J. A.; Alman, D. E.

    2015-11-01

    This report presents a design methodology for refractory high-entropy alloys with a body-centered cubic (bcc) structure using select empirical parameters (i.e., enthalpy of mixing, atomic size difference, Ω-parameter, and electronegativity difference) and CALPHAD approach. Sixteen alloys in equimolar compositions ranging from quinary to ennead systems were designed with experimental verification studies performed on two alloys using x-ray diffraction, energy-dispersive spectroscopy, and scanning electron microscopy. Two bcc phases were identified in the as-cast HfMoNbTaTiVZr, whereas multiple phases formed in the as-cast HfMoNbTaTiVWZr. Observed elemental segregation in the alloys qualitatively agrees with CALPHAD prediction. Comparisons of the thermodynamic mixing properties for liquid and bcc phases using the Miedema model and CALPHAD are presented. This study demonstrates that CALPHAD is more effective in predicting HEA formation than empirical parameters, and new single bcc HEAs are suggested: HfMoNbTiZr, HfMoTaTiZr, NbTaTiVZr, HfMoNbTaTiZr, HfMoTaTiVZr, and MoNbTaTiVZr.

  12. High-strength iron aluminide alloys

    SciTech Connect

    McKamey, C.G.; Marrero-Santos, Y.; Maziasz, P.J.

    1995-06-01

    Past studies have shown that binary Fe{sub 3}Al possesses low creep-rupture strength compared to many other alloys, with creep-rupture lives of less than 5 h being reported for tests conducted at 593{degrees}C and 207 MPa. The combination of poor creep resistance and low room-temperature tensile density due to a susceptibility to environmentally-induced dynamic hydrogen embrittlement has limited use of these alloys for structural applications, despite their excellent corrosion properties. Improvements in room temperature tensile ductility have been realized mainly through alloying effects, changes in thermomechanical processing to control microstructure, and by control of the specimen`s surface condition. Ductilities of 10-20% and tensile yield strengths as high as 500 MPa have been reported. In terms of creep-rupture strength, small additions of Mo, Nb, and Zr have produced significant improvements, but at the expense of weldability and room-temperature tensile ductility. Recently an alloy containing these additions, designated FA-180, was shown to exhibit a creep-rupture life of over 2000 h after a heat treatment of 1 h at 1150{degrees}C. This study presents the results of creep-rupture tests at various test temperatures and stresses and discusses the results as part of our effort to understand the strengthening mechanisms involved with heat treatment at 1150{degrees}C.

  13. Design of refractory high-entropy alloys

    DOE PAGES

    Gao, M. C.; Carney, C. S.; Dogan, O. N.; ...

    2015-09-15

    Here, this report presents a design methodology for refractory high-entropy alloys with a body-centered cubic (bcc) structure using select empirical parameters (i.e., enthalpy of mixing, atomic size difference, Ω-parameter, and electronegativity difference) and CALPHAD approach. Sixteen alloys in equimolar compositions ranging from quinary to ennead systems were designed with experimental verification studies performed on two alloys using x-ray diffraction, energy-dispersive spectroscopy, and scanning electron microscopy. Two bcc phases were identified in the as-cast HfMoNbTaTiVZr, whereas multiple phases formed in the as-cast HfMoNbTaTiVWZr. Observed elemental segregation in the alloys qualitatively agrees with CALPHAD prediction. Comparisons of the thermodynamic mixing properties formore » liquid and bcc phases using the Miedema model and CALPHAD are presented. This study demonstrates that CALPHAD is more effective in predicting HEA formation than empirical parameters, and new single bcc HEAs are suggested: HfMoNbTiZr, HfMoTaTiZr, NbTaTiVZr, HfMoNbTaTiZr, HfMoTaTiVZr, and MoNbTaTiVZr.« less

  14. Study of the influence of morphology and strength of interphase boundaries on the integral mechanical properties of NiCr-TiC composite

    NASA Astrophysics Data System (ADS)

    Eremina, Galina M.; Smolin, Alexey Yu.; Shilko, Evgeny V.; Psakhie, Sergey G.

    2016-11-01

    Sintered metal-ceramic materials are characterized by high mechanical and tribological properties. A key element of the internal structure of the metal-ceramic composites which have an important, and in many cases, a decisive influence on the integral mechanical properties of these materials is the interphase boundary. In this paper, based on numerical simulation we show the influence of morphology and strength properties of interfaces for integral mechanical properties of the dispersion-reinforced composite NiCr-TiC (50 : 50). Computer simulation results indicate that the phase boundary significantly contributes to the integral mechanical characteristics of a composite material and to the nature of the initiation and development of cracks.

  15. XPS and electrochemical impedance spectroscopy studies on effects of the porcelain firing process on surface and corrosion properties of two nickel-chromium dental alloys.

    PubMed

    Qiu, Jing; Tang, Chun-bo; Zhu, Zhi-jun; Zhou, Guo-xing; Wang, Jie; Yang, Yi; Wang, Guo-ping

    2013-11-01

    The aim of this study was to evaluate the effects of a simulated porcelain firing process on the surface, corrosion behavior and cell culture response of two nickel-chromium (Ni-Cr) dental alloys. A Be-free alloy and a Be-containing alloy were tested. Before porcelain firing, as-cast specimens were examined for surface composition using X-ray photoelectron spectroscopy and metallurgical phases using X-ray diffraction. Corrosion behaviors were evaluated using electrochemical impedance spectroscopy. 3T3 fibroblasts were cultured and exposed indirectly to specimens. MTT assays were counted after 3 and 6 days. The cell culture mediums exposed to specimens were analyzed for metal ion release. After porcelain firing, similar specimens were examined for the same properties. In both as-cast and fired conditions, the Be-free Ni-Cr alloy showed significantly more resistance to corrosion than the Be-containing Ni-Cr alloy, which exhibited BeNi phase. After porcelain firing, the corrosion resistance of the Be-free Ni-Cr alloy decreased statistically, corresponding with evident decreases of Cr and Ni oxides on the alloy surface. Also, the alloy's MTT assay decreased significantly corresponding with an obvious increase of Ni-ion release after the firing. For the Be-containing Ni-Cr alloy, the firing process led to increases of surface oxides and metallic Be, while its corrosion resistance and cell culture response were not significantly changed after porcelain firing. The results suggested that the corrosion resistance and biocompatibility of the Be-free Ni-Cr alloy decreased after porcelain firing, whereas the firing process had little effect on the same properties of the Be-containing Ni-Cr alloy.

  16. Microstructure and properties of laser-borided Inconel 600-alloy

    NASA Astrophysics Data System (ADS)

    Kulka, M.; Dziarski, P.; Makuch, N.; Piasecki, A.; Miklaszewski, A.

    2013-11-01

    Nickel-based superalloys are used extensively for a variety of industrial applications involving high temperatures and aggressive environments. However, under conditions of appreciable mechanical wear (adhesive or abrasive), these materials have to be distinguished by suitable wear protection. The diffusion boronizing is the thermo-chemical treatment, which improves the tribological properties of nickel and its alloys. Nevertheless, the long duration of this process is necessary in order to obtain the layers of the thickness up to about 100 μm. Instead of the diffusion process, in this study the laser boriding is used for producing boride layer on Inconel 600-alloy. During the laser alloying, the external cylindrical surface of base material is coated by paste, including amorphous boron. Then the surface is re-melted by a laser beam. The high overlapping of multiple laser tracks (86%) causes the formation of uniform laser-alloyed layer in respect of the thickness. Laser re-melted zone, heat-affected zone and the substrate characterize the microstructure. In the re-melted zone, the three areas are observed: compact borides zone consisting of nickel, chromium and iron borides (close to the surface), zone of increased percentage of Ni-Cr-Fe-matrix (appearing in the greater distance from the surface) and zone of dominant Ni-Cr-Fe-matrix percentage (at the end of the layer). The hardness obtained is comparable to that-obtained in case of diffusion boriding. Simultaneously, the laser-borided layers are significantly thicker (about 346 or 467 μm depending on the laser power used). The significant increase in their abrasive wear resistance is observed. The wear intensity factors, as well as the relative mass loss of the laser-borided samples, are ten times smaller in comparison with untreated Inconel 600-alloy.

  17. Development of a Brazing Alloy for the Mechanically Alloyed High Temperature Sheet Material INCOLOY Alloy MA 956.

    DTIC Science & Technology

    1981-09-01

    well established that joining these alloys by conventional fusion welding techniques has presented problems, especially in achieving good quality high...temperature joint properties, mainly because of agglomeration of the dispersoid in the weld bead. Brazing, diffusion bonding and transient liquid...produced mechanically alloyed iron based sheet material, INQ)LOY alloy MA956, has excellent high temperature strength and corrosion resistance and has

  18. Hydrogen dominant metallic alloys: high temperature superconductors?

    PubMed

    Ashcroft, N W

    2004-05-07

    The arguments suggesting that metallic hydrogen, either as a monatomic or paired metal, should be a candidate for high temperature superconductivity are shown to apply with comparable weight to alloys of metallic hydrogen where hydrogen is a dominant constituent, for example, in the dense group IVa hydrides. The attainment of metallic states should be well within current capabilities of diamond anvil cells, but at pressures considerably lower than may be necessary for hydrogen.

  19. A NiCrAl pressure cell up to 4.6 GPa and its application to cuprate and pnictide superconductors

    NASA Astrophysics Data System (ADS)

    Fujiwara, Naoki; Uwatoko, Yoshiya; Matsumoto, Takehiko

    2013-06-01

    A NiCrAl-CuBe hybrid cell has been paid much attention because its maximum pressure goes beyond 3 GPa despite its large sample space. In the previous pressurizing trials for this pressure cell, we reached 4.0 GPa under a steady load of 15 ton. In the present trial, we have succeeded in reaching 4.6 GPa by using a short Teflon capsule as a pressure-mediation-liquid container. The pressure efficiency at 15 ton was 75 %. The maximum expansion of the inner diameter of the NiCrAl cylinder was 5 %, suggesting that 4.6 GPa is the upper limit of pressure. To keep high pressure above 4 GPa, a steady load control is needed: a pressure of 4.0 GPa under a steady load decreased to 3.7 GPa after the pressure cell was clamped and the steady load was released. The pressure cell is available to various experiments that need a large sample space. We have applied this pressure cell to nuclear magnetic resonance (NMR) measurements on cuprate and pnictide superconductors, such as Sr2Ca12Cu24O41, LaFeAsO1-xFx, and CaFe1-xCoxAsF. These compounds have superconducting layers, and Tcs of these compounds are enhanced by pressure application. We review what happens at optimal pressure in electric and/or magnetic properties on a microscopic level. Grant-in-Aid (Grant No. 23340101) from the Ministry of Education, Science and Culture, Japan.

  20. Laser Brazing of High Temperature Braze Alloy

    NASA Technical Reports Server (NTRS)

    Gao, Y. P.; Seaman, R. F.; McQuillan, T. J.; Martiens, R. F.

    2000-01-01

    The Space Shuttle Main Engine (SSME) consists of 1080 conical tubes, which are furnace brazed themselves, manifolds, and surrounding structural jacket making almost four miles of braze joints. Subsequent furnace braze cycles are performed due to localized braze voids between the coolant tubes. SSME nozzle experiences extremely high heat flux (180 mW/sq m) during hot fire. Braze voids between coolant tubes may result in hot combustion gas escape causing jacket bulges. The nozzle can be disqualified for flight or result in mission failure if the braze voids exceed the limits. Localized braze processes were considered to eliminate braze voids, however, damage to the parent materials often prohibited use of such process. Being the only manned flight reusable rocket engine, it has stringent requirement on the braze process. Poor braze quality or damage to the parent materials limits the nozzle service life. The objective of this study was to develop a laser brazing process to provide quality, localized braze joints without adverse affect on the parent materials. Gold (Au-Cu-Ni-Pd-Mn) based high temperature braze alloys were used in both powder and wire form. Thin section iron base superalloy A286 tube was used as substrate materials. Different Laser Systems including CO2 (10.6 micrometers, 1kW), ND:YAG (1.06 micrometers, 4kW). and direct diode laser (808nm. 150W) were investigated for brazing process. The laser process variables including wavelength. laser power, travel speed and angle of inclination were optimized according to bead geometry and braze alloy wetting at minimum heat input level, The properties of laser brazing were compared to that of furnace brazing. Microhardness profiles were used for braze joint property comparison between laser and furnace brazing. The cooling rate of laser brazing was compared to furnace brazing based on secondary dendritic arm spacing, Both optical and Scanning Electron Microscope (SEM) were used to evaluate the microstructures of

  1. Control of Surface Segregation in Bimetallic NiCr Nanoalloys Immersed in Ag Matrix

    PubMed Central

    Bohra, Murtaza; Singh, Vidyadhar; Grammatikopoulos, Panagiotis; Toulkeridou, Evropi; Diaz, Rosa E.; Bobo, Jean-François; Sowwan, Mukhles

    2016-01-01

    Cr-surface segregation is a main roadblock encumbering many magneto-biomedical applications of bimetallic M-Cr nanoalloys (where M = Fe, Co and Ni). To overcome this problem, we developed Ni95Cr5:Ag nanocomposite as a model system, consisting of non-interacting Ni95Cr5 nanoalloys (5 ± 1 nm) immersed in non-magnetic Ag matrix by controlled simultaneous co-sputtering of Ni95Cr5 and Ag. We employed Curie temperature (TC) as an indicator of phase purity check of these nanocomposites, which is estimated to be around the bulk Ni95Cr5 value of 320 K. This confirms prevention of Cr-segregation and also entails effective control of surface oxidation. Compared to Cr-segregated Ni95Cr5 nanoalloy films and nanoclusters, we did not observe any unwanted magnetic effects such as presence Cr-antiferromagnetic transition, large non-saturation, exchange bias behavior (if any) or uncompensated higher TC values. These nanocomposites films also lose their unique magnetic properties only at elevated temperatures beyond application requirements (≥800 K), either by showing Ni-type behavior or by a complete conversion into Ni/Cr-oxides in vacuum and air environment, respectively. PMID:26750659

  2. Ordering Transformations in High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Singh, Prashant; Johnson, Duane D.

    The high-temperature disordered phase of multi-component alloys, including high-entropy alloys (HEA), generally must experience segregation or else passes through partially-ordered phases to reach the low-temperature, fully-ordered phase. Our first-principles KKR-CPA-based atomic short-range ordering (SRO) calculations (analyzed as concentration-waves) reveal the competing partially and fully ordered phases in HEA, and these phases can be then directly assessed from KKR-CPA results in larger unit cells [Phys. Rev. B 91, 224204 (2015)]. For AlxCrFeNiTi0.25, Liu et al. [J Alloys Compd 619, 610 (2015)] experimentally find FCC+BCC coexistence that changes to BCC with increasing Al (x from 0-to-1), which then exhibits a partially-ordered B2 at low temperatures. CALPHAD (Calculation of Phase Diagrams) predicts a region with L21+B2 coexistence. From KKR-CPA calculations, we find crossover versus Al from FCC+BCC coexistence to BCC, as observed, and regions for partially-order B2+L21 coexistence, as suggest by CALPHAD. Our combined first-principles KKR-CPA method provides a powerful approach in predicting SRO and completing long-range order in HEA and other complex alloys. Supported by the U.S. DOE, Office of Science, Basic Energy Sciences, Materials Science and Engineering Division. Work was performed at Ames Laboratory, which is operated by Iowa State University for the U.S. DOE under Contract #DE-AC02-07CH11358.

  3. A Study of Pack Aluminizing Process for NiCrAlY Coatings Using Response Surface Methodology

    NASA Astrophysics Data System (ADS)

    Gao, Feng; Huang, Xiao; Liu, Rong; Yang, Qi

    2014-01-01

    Aluminizing process is widely used to provide additional Al deposition onto superalloy surface for enhanced oxidation and corrosion resistance. In this research, an aluminizing process—pack cementation process, is used to deposit Al onto the surface of NiCrAlY coatings for increasing environmental protection. The experiment is designed using Box-Behnken approach, in which three parameters, the Al content, Ni content of the pack powder, and the temperature of the process, are selected as factors; and the thickness and Al/Ni ratio of the coatings are selected as responses. The effects of the factors on the responses are analyzed and modeled empirically. It is found that these empirical models correlate well with the results from additional sets of experiment. These models can be used to produce aluminized NiCrAlY coatings with specific thicknesses and Al/Ni ratios.

  4. Predicting diffusion paths and interface motion in gamma/gamma + beta, Ni-Cr-Al diffusion couples

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.; Heckel, R. W.

    1987-01-01

    A simplified model has been developed to predict Beta recession and diffusion paths in ternary gamma/gamma + beta diffusion couples (gamma:fcc, beta: NiAl structure). The model was tested by predicting beta recession and diffusion paths for four gamma/gamma + beta, Ni-Cr-Al couples annealed for 100 hours at 1200 C. The model predicted beta recession within 20 percent of that measured for each of the couples. The model also predicted shifts in the concentration of the gamma phase at the gamma/gamma + beta interface within 2 at. pct Al and 6 at. pct Cr of that measured in each of the couples. A qualitative explanation based on simple kinetic and mass balance arguments has been given which demonstrates the necessity for diffusion in the two-phase region of certain gamma/gamma + beta, Ni-Cr-Al couples.

  5. A promising new class of high-temperature alloys: eutectic high-entropy alloys.

    PubMed

    Lu, Yiping; Dong, Yong; Guo, Sheng; Jiang, Li; Kang, Huijun; Wang, Tongmin; Wen, Bin; Wang, Zhijun; Jie, Jinchuan; Cao, Zhiqiang; Ruan, Haihui; Li, Tingju

    2014-08-27

    High-entropy alloys (HEAs) can have either high strength or high ductility, and a simultaneous achievement of both still constitutes a tough challenge. The inferior castability and compositional segregation of HEAs are also obstacles for their technological applications. To tackle these problems, here we proposed a novel strategy to design HEAs using the eutectic alloy concept, i.e. to achieve a microstructure composed of alternating soft fcc and hard bcc phases. As a manifestation of this concept, an AlCoCrFeNi2.1 (atomic portion) eutectic high-entropy alloy (EHEA) was designed. The as-cast EHEA possessed a fine lamellar fcc/B2 microstructure, and showed an unprecedented combination of high tensile ductility and high fracture strength at room temperature. The excellent mechanical properties could be kept up to 700°C. This new alloy design strategy can be readily adapted to large-scale industrial production of HEAs with simultaneous high fracture strength and high ductility.

  6. A Promising New Class of High-Temperature Alloys: Eutectic High-Entropy Alloys

    PubMed Central

    Lu, Yiping; Dong, Yong; Guo, Sheng; Jiang, Li; Kang, Huijun; Wang, Tongmin; Wen, Bin; Wang, Zhijun; Jie, Jinchuan; Cao, Zhiqiang; Ruan, Haihui; Li, Tingju

    2014-01-01

    High-entropy alloys (HEAs) can have either high strength or high ductility, and a simultaneous achievement of both still constitutes a tough challenge. The inferior castability and compositional segregation of HEAs are also obstacles for their technological applications. To tackle these problems, here we proposed a novel strategy to design HEAs using the eutectic alloy concept, i.e. to achieve a microstructure composed of alternating soft fcc and hard bcc phases. As a manifestation of this concept, an AlCoCrFeNi2.1 (atomic portion) eutectic high-entropy alloy (EHEA) was designed. The as-cast EHEA possessed a fine lamellar fcc/B2 microstructure, and showed an unprecedented combination of high tensile ductility and high fracture strength at room temperature. The excellent mechanical properties could be kept up to 700°C. This new alloy design strategy can be readily adapted to large-scale industrial production of HEAs with simultaneous high fracture strength and high ductility. PMID:25160691

  7. Improved high pressure turbine shroud

    NASA Technical Reports Server (NTRS)

    Bessen, I. I.; Rigney, D. V.; Schwab, R. C.

    1977-01-01

    A new high pressure turbine shroud material has been developed from the consolidation of prealloyed powders of Ni, Cr, Al and Y. The new material, a filler for cast turbine shroud body segments, is called Genaseal. The development followed the identification of oxidation resistance as the primary cause of prior shroud deterioration, since conversion to oxides reduces erosion resistance and increases spalling under thermal cycled engine conditions. The NICrAlY composition was selected in preference to NIAL and FeCRALY alloys, and was formulated to a prescribed density range that offers suitable erosion resistance, thermal conductivity and elastic modulus for improved behavior as a shroud.

  8. Study of high performance alloy electroforming

    NASA Technical Reports Server (NTRS)

    Malone, G. A.

    1985-01-01

    The nickel-manganese experimental electrolyte was hydrogen peroxide treated and carbon purified for removal of residual sodium saccharin and related organic decomposition products from the plating of previous test panels. The saccharin additive was used to reduce stress where high concentrations of manganese and high pulse peak current densities were used. A large quantity of nickel-manganese alloy plates containing 0.35 to 0.40 percent by weight manganese was electroformed for testing to supply data for a mechanical property data table. The aluminum billet required for the machining of the subscale SSME main combustion chamber was acquired.

  9. The Effect of Hydrogen Annealing on the Impurity Content of Alumina-Forming Alloys

    NASA Technical Reports Server (NTRS)

    Smialek, James L.

    2000-01-01

    Previously, the effect of hydrogen annealing on increasing the adhesion of Al2O3 scales had been related to the effective desulfurization that occurred during this process. The simultaneous reduction of other impurities has now been re-examined for up to 20 impurity elements in the case of five different alloys (NiCrAl, FeCrAl, PWA 1480, Rene'142, and Rene'N5). Hydrogen annealing produced measurable reductions in elemental concentration for B, C, Na, Mg, P, K, Sr, or Sn in varying degrees for at least one and up to three of these alloys. No single element was reduced by hydrogen annealing for all the alloys except sulfur. In many cases spalling occurred at low levels of these other impurities, while in other cases the scales were adherent at high levels of the impurities. No impurity besides sulfur was strongly correlated with adhesion.

  10. Solid state welding processes for an oxide dispersion strengthened nickel-chromium-aluminum alloy

    NASA Technical Reports Server (NTRS)

    Moore, T. J.

    1975-01-01

    Solid-state welding processes were evaluated for joining TD-NiCrAl (Ni-16Cr-4Al-2ThO2) alloy sheet. Both hot-press and resistance spot welding techniques were successfully applied in terms of achieving grain growth across the bond line. Less success was achieved with a resistance seam welding process. In stress-rupture shear and tensile shear tests of lap joints at 1100 C, most failures occurred in the parent material, which indicates that the weld quality was good and that the welds were not a plane of weakness. The overall weld quality was not as good as previously attained with TD-NiCr, probably because the presence of alumina at the faying surfaces and the developmental TD-NiCrAl sheet, which was not of the quality of the TD-NiCr sheet in terms of surface flatness and dimensional control.

  11. Unusual Thermal Stability of High-Entropy Alloy Amorphous Structure

    DTIC Science & Technology

    2012-06-20

    1    REPORT Unusual Thermal Stability of High - Entropy Alloy Amorphous Structure Basic research for AOARD 114009 Award No. FA2386-11-1...stability of high - entropy alloy amorphous structure 5a. CONTRACT NUMBER FA23861114009 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) Jien-Wei...at least 3 h. If substrate effect could be eliminated, the crystallization temperature would be higher. 15. SUBJECT TERMS high entropy alloys 16

  12. Microstructure and wear behavior of γ/Al 4C 3/TiC/CaF 2 composite coating on γ-TiAl intermetallic alloy prepared by Nd:YAG laser cladding

    NASA Astrophysics Data System (ADS)

    Liu, Xiu-Bo; Shi, Shi-Hong; Guo, Jian; Fu, Ge-Yan; Wang, Ming-Di

    2009-03-01

    As a further step in obtaining high performance elevated temperature self-lubrication anti-wear composite coatings on TiAl alloy, a novel Ni-P electroless plating method was adopted to encapsulate the as-received CaF 2 in the preparation of precursor NiCr-Cr 3C 2-CaF 2 mixed powders with an aim to decrease its mass loss and increase its compatibility with the metal matrix during a Nd:YAG laser cladding. The microstructure of the coating was examined using X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS) and the friction and wear behavior of the composite coatings sliding against the hardened 0.45% C steel ring was evaluated using a block-on-ring wear tester at room temperature. It was found that the coating had a unique microstructure consisting of primary dendrites TiC and block Al 4C 3 carbides reinforcement as well as fine isolated spherical CaF 2 solid lubrication particles uniformly dispersed in the NiCrAlTi ( γ) matrix. The good friction-reducing and anti-wear abilities of the laser clad composite coating was suggested to the Ni-P electroless plating and the attendant reduction of mass loss of CaF 2 and the increasing of it's wettability with the NiCrAlTi ( γ) matrix during the laser cladding process.

  13. Several braze filler metals for joining an oxide-dispersion-strengthened nickel-chromium-aluminum alloy

    NASA Technical Reports Server (NTRS)

    Gyorgak, C. A.

    1975-01-01

    An evaluation was made of five braze filler metals for joining an aluminum-containing oxide dispersion-strengthened (ODS) alloy, TD-NiCrAl. All five braze filler metals evaluated are considered suitable for joining TD-NiCrAl in terms of wettability and flow. Also, the braze alloys appear to be tolerant of slight variations in brazing procedures since joints prepared by three sources using three of the braze filler metals exhibited similar brazing characteristics and essentially equivalent 1100 C stress-rupture properties in a brazed butt-joint configuration. Recommendations are provided for brazing the aluminum-containing ODS alloys.

  14. The Effect of Alloy Additions on Superplasticity in Thermomechanically Processed High Magnesium Aluminum-Magnesium Alloys.

    DTIC Science & Technology

    1984-12-01

    AD-Ri55 142 THE EFFECT OF ALLOY ADDITIONS ON SUPERPLASTICITY IN I/2 THERMOMECHANICALLY PR-.(U) NAVAL POSTGRADUATE SCHOOL UNCLSSIIED MONTEREY CA R J...Ln Monterey, California DTr J U N 1985 * THESIS THE EFFECT OF ALLOY ADDITIONS ON SUPERPLASTICITY IN THERMOMECHANICALLY PROCESSED HIGH MAGNESIUM *0...ALUMINUM-MAGNESIUM ALLOYS >by 0 (Richard J. Self December 1984 C-31 Thesis Advisor: Terry McNelley Approved for public release; distribution is unlimited

  15. High-temperature nickel-brazing alloy

    NASA Technical Reports Server (NTRS)

    Powell, A. H.; Thompson, S. R.

    1970-01-01

    Gold-nickel brazing alloy, with 5 percent indium added to depress the melting point, is used for brazing of nickel-clad silver electrical conductors which operate at temperatures to 1200 deg F. Alloy has low resistivity, requires no flux, and is less corrosive than other gold-nickel, gold-copper alloys.

  16. High-niobium titanium aluminide alloys

    SciTech Connect

    Huang, S.C.

    1992-02-18

    This patent describes an aged niobium modified titanium aluminum alloy, the alloy consisting essentially of titanium, aluminum, and niobium in the following atomic ratio: Ti{sub 48-37}Al{sub 46-49}Nb{sub 6-14}, the alloy having been prepared by ingot metallurgy.

  17. High strength uranium-tungsten alloy process

    DOEpatents

    Dunn, Paul S.; Sheinberg, Haskell; Hogan, Billy M.; Lewis, Homer D.; Dickinson, James M.

    1990-01-01

    Alloys of uranium and tungsten and a method for making the alloys. The amount of tungsten present in the alloys is from about 4 wt % to about 35 wt %. Tungsten particles are dispersed throughout the uranium and a small amount of tungsten is dissolved in the uranium.

  18. High strength uranium-tungsten alloys

    DOEpatents

    Dunn, Paul S.; Sheinberg, Haskell; Hogan, Billy M.; Lewis, Homer D.; Dickinson, James M.

    1991-01-01

    Alloys of uranium and tungsten and a method for making the alloys. The amount of tungsten present in the alloys is from about 4 wt % to about 35 wt %. Tungsten particles are dispersed throughout the uranium and a small amount of tungsten is dissolved in the uranium.

  19. High-entropy alloys as high-temperature thermoelectric materials

    SciTech Connect

    Shafeie, Samrand; Guo, Sheng; Hu, Qiang; Fahlquist, Henrik; Erhart, Paul; Palmqvist, Anders

    2015-11-14

    Thermoelectric (TE) generators that efficiently recycle a large portion of waste heat will be an important complementary energy technology in the future. While many efficient TE materials exist in the lower temperature region, few are efficient at high temperatures. Here, we present the high temperature properties of high-entropy alloys (HEAs), as a potential new class of high temperature TE materials. We show that their TE properties can be controlled significantly by changing the valence electron concentration (VEC) of the system with appropriate substitutional elements. Both the electrical and thermal transport properties in this system were found to decrease with a lower VEC number. Overall, the large microstructural complexity and lower average VEC in these types of alloys can potentially be used to lower both the total and the lattice thermal conductivity. These findings highlight the possibility to exploit HEAs as a new class of future high temperature TE materials.

  20. Microstructure and magnetic properties of mechanically alloyed FeSiBAlNi (Nb) high entropy alloys

    NASA Astrophysics Data System (ADS)

    Wang, Jian; Zheng, Zhou; Xu, Jing; Wang, Yan

    2014-04-01

    In this paper, the effects of milling duration and composition on the microstructure and magnetic properties of equi-atomic FeSiBAlNi and FeSiBAlNiNb high entropy alloys during mechanical alloying have been investigated using X-ray diffraction, differential scanning calorimetry, scanning electron microscopy, transmission electron microscopy and alternating gradient magnetometry. The amorphous high entropy alloys have been successfully fabricated using the mechanical alloying method. The results show that the Nb addition prolongs the milling time for the formation of the fully FeSiBAlNi amorphous phase and decreases the glass forming ability. However, FeSiBAlNiNb amorphous high entropy alloy has the higher thermal stability and heat resisting properties. Moreover, the as-milled FeSiBAlNi(Nb) powders are soft-magnetic materials indicated by their low coercivity. The saturation magnetization of the as-milled FeSiBAlNi(Nb) powders decreases with prolonging of the milling time and shows the lowest value when the amorphous high entropy alloys are formed. It suggests that the as-milled products with solid solution phases show the better soft-magnetic properties than those with fully amorphous phases. The Nb addition does not improve the soft-magnetic properties of the FeSiBAlNi high entropy alloys. Rather, both amorphous high entropy alloys have similar soft-magnetic properties after a long milling time.

  1. The effect of hydrogen on the fracture toughness of alloy X-750 at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Symons, Douglas M.

    Ni-Cr-Fe alloys are widely used in pressurized water nuclear reactors (PWR). These alloys are susceptible to stress corrosion cracking (SCC) in PWR environments. There have been numerous mechanisms of crack advance proposed to describe the SCC of the nickel-base alloys in a PWR environment including slip/film rupture/oxidation and hydrogen embrittlement. It has also been suggested that there is not sufficient evidence to implicate hydrogen in the PWR SCC of nickel-base alloys. This program evaluated the effect of hydrogen on the embrittlement of a nickel-base alloy, alloy X-750, at elevated temperatures with a hydrogen concentration typical of what may be developed from the corrosion reaction. Fracture toughness values and the tearing resistance of alloy X-750 were evaluated in hydrogen gas and in air 260°C and 338°C. It was shown that at 260°C and 338°C alloy X-750 was severely embrittled in high pressure hydrogen gas. Further, the fracture morphology changed from predominantly transgranular ductile dimple fracture in air to predominantly intergranular fracture in hydrogen. The fracture morphology in hydrogen was similar to that found for PWR SCC of this material. This work supports a hydrogen-enhanced fracture mechanism contributing to the SCC of nickel-base alloys at elevated temperatures.

  2. Superplasticity in Thermomechanically Processed High Magnesium Aluminum-Magnesium Alloys.

    DTIC Science & Technology

    1984-03-01

    California DTIC EECTE JL I 1984 THESIS SUPERPLASTICITY IN THERMOMECHANICALLY PROCESSED HIGH MAGNESIUM ALUMINUM-MAGNESIUM ALLOYS C:L by CD) John J. Becker...High Magnesium Aluminum- March 1984 Magnesium Alloys S. PERFORMING ORG. REPORT NUMBER 7. AUTHOR(@) S. CONTRACT OR GRANT NUMBER(&) John J. Becker 9...magnesium, aluminum-magnesium alloys were investigated. The thermomechanical processing itself included warm rolling at 300°C to 94% reduction

  3. High-temperature cyclic oxidation data. Part 2: Turbine alloys

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A.; Garlick, Ralph G.

    1989-01-01

    Specific-weight-change-versus-time data and x ray diffraction results are presented derived from high temperature cyclic tests on high temperature, high strength nickel-base gamma/gamma prime and cobalt-base turbine alloys. Each page of data summarizes a complete test on a given alloy sample.

  4. High temperature cyclic oxidation data. Part 1: Turbine alloys

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A.; Garlick, Ralph G.; Lowell, Carl E.

    1989-01-01

    Specific-weight-change-versus-time data and x ray diffraction results are presented derived from high temperature cyclic tests on high temperature, high strength nickel-base gamma/gamma prime and cobalt-base turbine alloys. Each page of data summarizes a complete test on a given alloy sample.

  5. Phase separation in NiCrN coatings induced by N2 addition in the gas phase: A way to generate magnetic thin films by reactive sputtering of a non-magnetic NiCr target

    NASA Astrophysics Data System (ADS)

    Luciu, I.; Duday, D.; Choquet, P.; Perigo, E. A.; Michels, A.; Wirtz, T.

    2016-12-01

    Magnetic coatings are used for a lot of applications from data storage in hard discs, spintronics and sensors. Meanwhile, magnetron sputtering is a process largely used in industry for the deposition of thin films. Unfortunately, deposition of magnetic coatings by magnetron sputtering is a difficult task due to the screening effect of the magnetic target lowering the magnetic field strength of the magnet positioned below the target, which is used to generate and trap ions in the vicinity of the target surface to be sputtered. In this work we present an efficient method to obtain soft magnetic thin films by reactive sputtering of a non-magnetic target. The aim is to recover the magnetic properties of Ni after dealloying of Ni and Cr due to the selective reactivity of Cr with the reactive nitrogen species generated during the deposition process. The effects of nitrogen content on the dealloying and DC magnetron sputtering (DCMS) deposition processes are studied here. The different chemical compositions, microstructures and magnetic properties of DCMS thin films obtained by sputtering in reactive gas mixtures with different ratios of Ar/N2 from a non-magnetic Ni-20Cr target have been determined. XPS data indicate that the increase of nitrogen content in the films has a strong influence on the NiCr phase decomposition into Ni and CrN, leading to ferromagnetic coatings due to the Ni phase. XRD results show that the obtained Ni-CrN films consist of a metallic fcc cubic Ni phase mixed with fcc cubic CrN. The lattice parameter decreases with the N2 content and reaches the theoretical value of the pure fcc-Ni, when Cr is mostly removed from the Ni-Cr phase. Dealloying of Cr from a Ni80-Cr20 solid solution is achieved in our experimental conditions and the deposition of Ni ferromagnetic coatings embedding CrN from a non-magnetic target is possible with reactive DC magnetron sputtering.

  6. CORROSION OF HIGH-TEMPERATURE ALLOYS

    SciTech Connect

    John P. Hurley; John P. Kay

    1999-10-01

    Five alloys were tested in the presence of water vapor and water vapor with HCl for 1000 hours using simulated combustion gas. Samples were removed at intervals during each test and measured for determination of corrosion rates. One sample of each alloy was examined with a SEM after the completion of each test. Cumulative corrosion depths were similar for the superstainless alloys. Corrosion for Alloy TP310 roughly doubled. Corrosion for the enhanced stainless alloys changed dramatically with the addition of chlorine. Corrosion for Alloy RA85H increased threefold, whereas Alloy TP347HFG showed an eightfold increase. SEM examination of the alloys revealed that water vapor alone allowed the formation of chromium oxide protective layers on the superstainless alloys. The enhanced stainless alloys underwent more corrosion due to greater attack of sulfur. Iron-rich oxide layers were more likely to form, which do not provide protection from further corrosion. The addition of chlorine further increased the corrosion because of its ability to diffuse through the oxide layers and react with iron. This resulted in a broken, discontinuous, and loose oxide layer that offered less protection. Niobium, although added to aid in creep strength, was found to be detrimental to corrosion resistance. The niobium tended to be concentrated in nodules and was easily attacked through sulfidation, providing conduits for further corrosion deep into the alloy. The alloys that displayed the best corrosion resistance were those which could produce chromium oxide protective layers. The predicted microstructure of all alloys except Alloy HR3C is the same and provided no further information relating to corrosion resistance. No correlation can be found relating corrosion resistance to the quantity of minor austenite-or ferrite-stabilizing elements. Also, there does not appear to be a correlation between corrosion resistance and the Cr:Ni ratio of the alloy. These alloys were tested for their

  7. Investigation of austenitic alloys for advanced heat recovery and hot gas cleanup systems

    SciTech Connect

    Swindeman, R.W.; Ren, W.

    1996-06-01

    The objective of the research is to provide databases and design criteria to assist in the selection of optimum alloys for construction of components needed to contain process streams in advanced heat recovery and hot-gas cleanup systems. Typical components include: steam line piping and superheater tubing for low emission boilers (600 to 700{degrees}C), heat exchanger tubing for advanced steam cycles and topping cycle systems (650 to 800{degrees}C), foil materials for recuperators, on advanced turbine systems (700 to 750{degrees}C), and tubesheets for barrier filters, liners for piping, cyclones, and blowback system tubing for hot-gas cleanup systems (850 to 1000{degrees}C). The materials being examined fall into several classes, depending on which of the advanced heat recovery concepts is of concern. These classes include martensitic steels for service to 650{degrees}C, lean stainless steels and modified 25Cr-30Ni steels for service to 700{degrees}C, modified 25Cr-20Ni steels for service to 900{degrees}C, and high Ni-Cr-Fe or Ni-Cr-Co-Fe alloys for service to 1000{degrees}C.

  8. Alloy development for irradiation performance. Quarterly progress report for period ending December 31, 1979

    SciTech Connect

    Ashdown, B.G.

    1980-04-01

    Progress is reported concerning preparation of a materials handbook for fusion, creep-fatigue of first-wall structural materials, test results on miniature compact tension fracture toughness specimens, austenitic stainless steels, Fe-Ni-Cr alloys, iron-base alloys with long-range crystal structure, ferritic steels, irradiation experiments, corrosion testing, and hydrogen permeation studies. (FS)

  9. Evaporative segregation in 80% Ni-20% Cr and 60% Fe-40% Ni alloys

    NASA Technical Reports Server (NTRS)

    Gupta, K. P.; Mukherjee, J. L.; Li, C. H.

    1974-01-01

    An analytical approach is outlined to calculate the evaporative segregation behavior in metallic alloys. The theoretical predictions are based on a 'normal' evaporation model and have been examined for Fe-Ni and Ni-Cr alloys. A fairly good agreement has been found between the predicted values and the experimental results found in the literature.

  10. Atomic-scale properties of Ni-based FCC ternary, and quaternary alloys

    DOE PAGES

    Tamm, Artur; Aabloo, Alvo; Klintenberg, Mattias; ...

    2015-08-26

    The aim of our study is to characterize some atomic-scale properties of Ni-based FCC multicomponent alloys. For this purpose, we use Monte Carlo method combined with density functional theory calculations to study short-range order (SRO), atomic displacements, electronic density of states, and magnetic moments in equimolar ternary NiCrCo, and quaternary NiCrCoFe alloys. The salient features for the ternary alloy are a negative SRO parameter between Ni Cr and a positive between Cr Cr pairs as well as a weakly magnetic state. For the quaternary alloy we predict negative SRO parameter for Ni Cr and Ni Fe pairs and positive formore » Cr Cr and Fe Fe pairs. Atomic displacements for both ternary and quaternary alloys are negligible. In contrast to the ternary, the quaternary alloy shows a complex magnetic structure. The electronic structure of the ternary and quaternary alloys shows differences near the Fermi energy between a random solid solution and the predicted structure with SRO. Despite that, the calculated EXAFS spectra does not show enough contrast to discriminate between random and ordered structures. Finally, the predicted SRO has an impact on point-defect energetics, electron phonon coupling and thermodynamic functions and thus, SRO should not be neglected when studying properties of these two alloys.« less

  11. Atomic-scale properties of Ni-based FCC ternary, and quaternary alloys

    SciTech Connect

    Tamm, Artur; Aabloo, Alvo; Klintenberg, Mattias; Stocks, Malcolm; Caro, Alfredo

    2015-08-26

    The aim of our study is to characterize some atomic-scale properties of Ni-based FCC multicomponent alloys. For this purpose, we use Monte Carlo method combined with density functional theory calculations to study short-range order (SRO), atomic displacements, electronic density of states, and magnetic moments in equimolar ternary NiCrCo, and quaternary NiCrCoFe alloys. The salient features for the ternary alloy are a negative SRO parameter between Ni Cr and a positive between Cr Cr pairs as well as a weakly magnetic state. For the quaternary alloy we predict negative SRO parameter for Ni Cr and Ni Fe pairs and positive for Cr Cr and Fe Fe pairs. Atomic displacements for both ternary and quaternary alloys are negligible. In contrast to the ternary, the quaternary alloy shows a complex magnetic structure. The electronic structure of the ternary and quaternary alloys shows differences near the Fermi energy between a random solid solution and the predicted structure with SRO. Despite that, the calculated EXAFS spectra does not show enough contrast to discriminate between random and ordered structures. Finally, the predicted SRO has an impact on point-defect energetics, electron phonon coupling and thermodynamic functions and thus, SRO should not be neglected when studying properties of these two alloys.

  12. Mixing and non-stoichiometry in Fe-Ni-Cr-Zn-O spinel compounds: density functional theory calculations.

    PubMed

    Andersson, David A; Stanek, Christopher R

    2013-10-07

    Density functional theory (DFT) calculations have been performed on A(2+)B2(3+)O4(2-) (where A(2+) = Fe, Ni or Zn, and B(3+) = Fe or Cr) spinel oxides in order to determine some of their thermodynamic properties. Mixing energies were calculated for Fe3O4-NiFe2O4, Fe3O4-ZnFe2O4, Fe3O4-FeCr2O4, NiFe2O4-ZnFe2O4, NiFe2O4-NiCr2O4, FeCr2O4-NiCr2O4, FeCr2O4-ZnCr2O4 and ZnCr2O4-ZnFe2O4 pseudo-binaries based on special quasi random (SQS) structures to account for cationic disorder. The results generally agree with available experimental data and the rule that two normal or two inverse spinel compounds easily form solid solutions, while inverse-normal spinel mixtures exhibit positive deviation from solid solution behavior (i.e. immiscibility). Even though the NiFe2O4-NiCr2O4 and Fe3O4-FeCr2O4 systems obey this rule, they exhibit additional features with implications for the corresponding phase diagrams. In addition to mixing enthalpies, non-stoichiometry was also considered by calculating the energies of the relevant defect reactions resulting in A, B and O excess (or deficiency). The DFT calculations predict close to zero or slightly exothermic reactions for both A and B excess in a number of spinel compounds.

  13. Synthesis Processing of High-Lithium Al-Li Alloys

    DTIC Science & Technology

    1988-06-27

    Li-base alloys suitable for structural applications, with densities 15 to 20 percent lower than 7075 Al. The alloy compositions being investigated...States and Europe. Alloys that offer a 7 to 9 percent decrease in density compared to 7075 Al, with service properties similar to conventional high...large particles substantially influence the deformation behavior due to their non-shearable nature and are therefore desirable for the improvement of

  14. Optimization of the NiCrAl-Y/ZrO-Y2O3 thermal barrier system

    NASA Technical Reports Server (NTRS)

    Stecura, S.

    1985-01-01

    The effects of bond and thermal barrier coating compositions, thicknesses, and densities on air plasma spray deposited Ni-Cr-Al-Y/ZrO2-Y2O3 life were evaluated in cyclic furnace oxidation tests at temperatures from 1110 to 1220 C. An empirical relation was developed to give life as a function of the above parameters. The thermal barrier system tested which had the longest life consisted of Ni-35.0 wt% Cr-5.9 wt% Al-0.95 wt% Y bond coating and ZrO2-6.1 wt% Y2O3 thermal barrier coating.

  15. High strength ferritic alloy-D53

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high strength ferritic alloy is described having from about 0.2% to about 0.8% by weight nickel, from about 2.5% to about 3.6% by weight chromium, from about 2.5% to about 3.5% by weight molybdenum, from about 0.1% to about 0.5% by weight vanadium, from about 0.1% to about 0.5% by weight silicon, from about 0.1% to about 0.6% by weight manganese, from about 0.12% to about 0.20% by weight carbon, from about 0.02% to about 0.1% by weight boron, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight phosphorous, a maximum of about 0.02% by weight sulfur, and the balance iron.

  16. Influence of the casting processing route on the corrosion behavior of dental alloys.

    PubMed

    Galo, Rodrigo; Rocha, Luis Augusto; Faria, Adriana Claudia; Silveira, Renata Rodrigues; Ribeiro, Ricardo Faria; de Mattos, Maria da Gloria Chiarello

    2014-12-01

    Casting in the presence of oxygen may result in an improvement of the corrosion performance of most alloys. However, the effect of corrosion on the casting without oxygen for dental materials remains unknown. The aim of this study was to investigate the influence of the casting technique and atmosphere (argon or oxygen) on the corrosion behavior response of six different dental casting alloys. The corrosion behavior was evaluated by electrochemical measurements performed in artificial saliva for the different alloys cast in two different conditions: arc melting in argon and oxygen-gas flame centrifugal casting. A slight decrease in open-circuit potential for most alloys was observed during immersion, meaning that the corrosion tendency of the materials increases due to the contact with the solution. Exceptions were the Co-based alloys prepared by plasma, and the Co-Cr-Mo and Ni-Cr-4Ti alloys processed by oxidized flame, in which an increase in potential was observed. The amount of metallic ions released into the artificial saliva solution during immersion was similar for all specimens. Considering the pitting potential, a parameter of high importance when considering the fluctuating conditions of the oral environment, Co-based alloys show the best performance in comparison with the Ni-based alloys, independent of the processing route.

  17. High conductivity Be-Cu alloys for fusion reactors

    SciTech Connect

    Lilley, E.A.; Adachi, Takao; Ishibashi, Yoshiki

    1995-09-01

    The optimum material has not yet been identified. This will result in heat from plasma to the first wall and divertor. That is, because of cracks and melting by thermal power and shock. Today, it is considered to be some kinds of copper, alloys, however, for using, it must have high conductivity. And it is also needed another property, for example, high strength and so on. We have developed some new beryllium copper alloys with high conductivity, high strength, and high endurance. Therefore, we are introducing these new alloys as suitable materials for the heat sink in fusion reactors.

  18. Magnetocaloric Properties of Fe-Ni-Cr Nanoparticles for Active Cooling.

    PubMed

    Chaudhary, V; Ramanujan, R V

    2016-10-11

    Low cost, earth abundant, rare earth free magnetocaloric nanoparticles have attracted an enormous amount of attention for green, energy efficient, active near room temperature thermal management. Hence, we investigated the magnetocaloric properties of transition metal based (Fe70Ni30)100-xCrx (x = 1, 3, 5, 6 and 7) nanoparticles. The influence of Cr additions on the Curie temperature (TC) was studied. Only 5% of Cr can reduce the TC from ~438 K to 258 K. These alloys exhibit broad entropy v/s temperature curves, which is useful to enhance relative cooling power (RCP). For a field change of 5 T, the RCP for (Fe70Ni30)99Cr1 nanoparticles was found to be 548 J-kg(-1). Tunable TCin broad range, good RCP, low cost, high corrosion resistance and earth abundance make these nanoparticles suitable for low-grade waste heat recovery as well as near room temperature active cooling applications.

  19. Magnetocaloric Properties of Fe-Ni-Cr Nanoparticles for Active Cooling

    NASA Astrophysics Data System (ADS)

    Chaudhary, V.; Ramanujan, R. V.

    2016-10-01

    Low cost, earth abundant, rare earth free magnetocaloric nanoparticles have attracted an enormous amount of attention for green, energy efficient, active near room temperature thermal management. Hence, we investigated the magnetocaloric properties of transition metal based (Fe70Ni30)100‑xCrx (x = 1, 3, 5, 6 and 7) nanoparticles. The influence of Cr additions on the Curie temperature (TC) was studied. Only 5% of Cr can reduce the TC from ~438 K to 258 K. These alloys exhibit broad entropy v/s temperature curves, which is useful to enhance relative cooling power (RCP). For a field change of 5 T, the RCP for (Fe70Ni30)99Cr1 nanoparticles was found to be 548 J-kg‑1. Tunable TCin broad range, good RCP, low cost, high corrosion resistance and earth abundance make these nanoparticles suitable for low-grade waste heat recovery as well as near room temperature active cooling applications.

  20. Magnetocaloric Properties of Fe-Ni-Cr Nanoparticles for Active Cooling

    PubMed Central

    Chaudhary, V.; Ramanujan, R.V.

    2016-01-01

    Low cost, earth abundant, rare earth free magnetocaloric nanoparticles have attracted an enormous amount of attention for green, energy efficient, active near room temperature thermal management. Hence, we investigated the magnetocaloric properties of transition metal based (Fe70Ni30)100−xCrx (x = 1, 3, 5, 6 and 7) nanoparticles. The influence of Cr additions on the Curie temperature (TC) was studied. Only 5% of Cr can reduce the TC from ~438 K to 258 K. These alloys exhibit broad entropy v/s temperature curves, which is useful to enhance relative cooling power (RCP). For a field change of 5 T, the RCP for (Fe70Ni30)99Cr1 nanoparticles was found to be 548 J-kg−1. Tunable TCin broad range, good RCP, low cost, high corrosion resistance and earth abundance make these nanoparticles suitable for low-grade waste heat recovery as well as near room temperature active cooling applications. PMID:27725754

  1. High-Throughput Screening Across Quaternary Alloy Composition Space: Oxidation of (AlxFeyNi1-x-y)∼0.8Cr∼0.2.

    PubMed

    Payne, Matthew A; Miller, James B; Gellman, Andrew J

    2016-09-12

    Composition spread alloy films (CSAFs) are commonly used as libraries for high-throughput screening of composition-property relationships in multicomponent materials science. Because lateral gradients afford two degrees of freedom, an n-component CSAF can, in principle, contain any composition range falling on a continuous two-dimensional surface through an (n - 1)-dimensional composition space. However, depending on the complexity of the CSAF gradients, characterizing and graphically representing this composition range may not be straightforward when n ≥ 4. The standard approach for combinatorial studies performed using quaternary or higher-order CSAFs has been to use fixed stoichiometric ratios of one or more components to force the composition range to fall on some well-defined plane in the composition space. In this work, we explore the synthesis of quaternary Al-Fe-Ni-Cr CSAFs with a rotatable shadow mask CSAF deposition tool, in which none of the component ratios are fixed. On the basis of the unique gradient geometry produced by the tool, we show that the continuous quaternary composition range of the CSAF can be rigorously represented using a set of two-dimensional "pseudoternary" composition diagrams. We then perform a case study of (AlxFeyNi1-x-y)∼0.8Cr∼0.2 oxidation in dry air at 427 °C to demonstrate how such CSAFs can be used to screen an alloy property across a continuous two-dimensional subspace of a quaternary composition space. We identify a continuous boundary through the (AlxFeyNi1-x-y)∼0.8Cr∼0.2 subspace at which the oxygen uptake into the CSAF between 1 and 16 h oxidation time increases abruptly with decreasing Al content. The results are compared to a previous study of the oxidation of AlxFeyNi1-x-y CSAFs in dry air at 427 °C.

  2. Thermal Failure of Nanostructured Thermal Barrier Coatings with Cold-Sprayed Nanostructured NiCrAlY Bond Coat

    NASA Astrophysics Data System (ADS)

    Zhang, Qiang; Li, Chang-Jiu; Li, Yong; Zhang, Shao-Ling; Wang, Xiu-Ru; Yang, Guan-Jun; Li, Cheng-Xin

    2008-12-01

    Nanostructured thermal barrier coatings (TBCs) were deposited by plasma spraying using agglomerated nanostructured YSZ powder on Inconel 738 substrate with cold-sprayed nanostructured NiCrAlY powder as bond coat. The isothermal oxidation and thermal cycling tests were applied to examine failure modes of plasma-sprayed nanostructured TBCs. For comparison, the TBC consisting of conventional microstructure YSZ and conventional NiCrAlY bond coat was also deposited and subjected to the thermal shock test. The results showed that nanostructured YSZ coating contained two kinds of microstructures; nanosized zirconia particles embedded in the matrix and microcolumnar grain structures of zirconia similar to those of conventional YSZ. Although, after thermal cyclic test, a continuous, uniform thermally grown oxide (TGO) was formed, cracks were observed at the interface between TGO/BC or TGO/YSZ after thermal cyclic test. However, the failure of nanostructured and conventional TBCs mainly occurred through spalling of YSZ. Compared with conventional TBCs, nanostructured TBCs exhibited better thermal shock resistance.

  3. High bandgap III-V alloys for high efficiency optoelectronics

    DOEpatents

    Alberi, Kirstin; Mascarenhas, Angelo; Wanlass, Mark

    2017-01-10

    High bandgap alloys for high efficiency optoelectronics are disclosed. An exemplary optoelectronic device may include a substrate, at least one Al.sub.1-xIn.sub.xP layer, and a step-grade buffer between the substrate and at least one Al.sub.1-xIn.sub.xP layer. The buffer may begin with a layer that is substantially lattice matched to GaAs, and may then incrementally increase the lattice constant in each sequential layer until a predetermined lattice constant of Al.sub.1-xIn.sub.xP is reached.

  4. APFIM characterization of 15Kh2MFA Cr-Mo-V and 15Kh2NMFA Ni-Cr-Mo-V type steels

    NASA Astrophysics Data System (ADS)

    Miller, M. K.; Jayaram, R.; Othen, P. J.; Brauer, G.

    1994-03-01

    A microstructural characterization of 15Kh2MFA Cr-Mo-V and 15Kh2NMFA Ni-Cr-Mo-V type steels that are used in the pressure vessels of Russian VVER 440 and VVER 1000 nuclear reactors, respectively, has been performed with the use of the techniques of atom-probe field-ion microscopy (APFIM) and transmission electron microscopy. The microstructure of these materials was found to be tempered martensite and bainite. A high number density of coarse (≈ 50 to ≈ 500 nm) blocky M 7C 3 carbides and some inclusions were observed. In addition to these coarse carbides, some finer (≈ 10 nm diameter) approximately spherical MC carbides were also observed in the VVER 440 steel. Field-ion microscopy has revealed that the lath boundaries in both unirradiated VVER 440 and VVER 1000 reactor steels are decorated with an ultrathin semicontinuous film of molybdenum-carbonitride precipitates. Atom-probe analysis has revealed a high enrichment of phosphorus at the lath boundaries.

  5. Irradiation damage in multicomponent equimolar alloys and high entropy alloys (HEAs).

    PubMed

    Nagase, Takeshi; Rack, Philip D; Egami, Takeshi

    2014-11-01

    To maintain sustainable energy supply and improve the safety and efficiency of nuclear reactors, development of new and advanced nuclear materials with superior resistance to irradiation damage is necessary. Recently, a new generation of structural materials, termed as multicomponent equimolar alloys and/or high entropy alloys (HEAs), are being developed. These alloys consist of multicomponent elements for maximizing the compositional entropy, which stabilizes the solid solution phase. In this paper, preliminary studies on the irradiation damage in equimolar alloys and HEAs by High Voltage Electron Microscopy (HVEM) are reported [1-4]. (1) ZrHfNb equimolar alloys [1, 2]A multicomponent ZrHfNb alloy was prepared by a co-sputtering process using elemental Zr, Hf, and Nb targets using an AJA International ATC 2000-V system. A single-phase bcc solid solution was obtained in the ZrHfNb alloy with an approximately equiatomic ratio of its constituent elements. The irradiation-induced structural change in the ZrHfNb equimolar alloys with the bcc solid solution structure was investigated by HVEM using the Hitachi H-3000 installed at Osaka University. The polycrystalline bcc phase shows high phase stability against irradiation damage at 298 K; the bcc solid solution phase, whose grain size was about 20 nm, remained as a main constituent phase even after the severe irradiation damage that reached 10 dpa. (2) CoCrCuFeNi HEAs [3]A single-phase fcc solid solution was obtained in a CoCrCuFeNi alloy. The microstructure of the alloy depended on the preparation technique: a nanocrystalline CoCrCuFeNi alloy with an approximately equiatomic ratio of its constituent elements was obtained by a co-sputtering process with multi-targets, while polycrystalline structures were formed when the arc-melting method was used. Both nanocrystalline and polycrystalline structures showed high phase stability against fast electron irradiation at temperatures ranging from 298 K to 973 K; a fcc

  6. A study of interdiffusion in beta + gamma/gamma + gamma prime Ni-Cr-Al. M.S. Thesis. Final Report

    NASA Technical Reports Server (NTRS)

    Carol, L. A.

    1985-01-01

    Ternary diffusion in the NiCrAl system at 1200 C was studied with beta + gamma/gamma + gamma prime infinite diffusion couples. Interdiffusion resulted in the formation of complex, multiphase diffusion zones. Concentration/distance profiles for Cr and Al in the phases present in the diffusion zone were measured after 200 hr. The Ni-rich portion of the NiCrAl phase diagram (1200 C) was also determined. From these data, bulk Cr and Al profiles were calculated and translated to diffusion paths on the ternary isotherm. Growth layer kinetics of the layers present in the diffusion zone were also measured.

  7. Electrodepositing behaviors and properties of nano Fe-Ni-Cr/SiC composite coatings from trivalent chromium baths containing compound carboxylate-urea system.

    PubMed

    He, Xinkuai; Hou, Bailong; Cai, Youxing; Li, Chen; Jiang, Yumei; Wu, Luye

    2013-06-01

    The nano Fe-Ni-Cr/SiC composite coatings were prepared using pulse electrodeposition method from trivalent chromium baths containing compound carboxylate-urea system and nano SiC in ultrasonic field. The effects of the carboxylate-urea system on the nano Fe-Ni-Cr/SiC composite coatings have been investigated. These results indicated that the SiC and Cr contents and the thickness of the Fe-Ni-Cr/SiC composite coatings could be obviously improved by the compound carboxylate-urea system. The steady-state polarization curves showed that the hydrogen evolution reaction (HER) could be significantly inhibited by the compound carboxylate-urea system, which was benefit to increase the SiC and Cr contents and the thickness of the composite coatings. The cyclic voltammetry (CV) curves showed that the cathodic polarization of the matrix metal ions could be increased in the bath containing the compound carboxylate-urea system. Thus, a compact Fe-Ni-Cr/SiC composite coating could be obtained using this technique. The surface morphology of the Fe-Ni-Cr/SiC composite coatings checked with the scanning electron micrographs (SEM) showed that the surface smoothness could be also improved and the microcracks and pinholes could be decreased due to the presence of the compound carboxylate-urea system. The phase composition of the as-posited coating was measured by the X-ray diffraction (XRD). XRD data showed that the as-posited coating was Fe-Ni-Cr/SiC composite coating. The chemical composition of the coating was investigated by energy dispersive spectrum (EDS) analysis. The result showed the functional Fe-Ni-Cr/SiC composite coatings with 4.1 wt.% SiC and 25.1 wt.% Cr, and 23.9 microm thickness were obtained in this study, which had best corrosion resistance according to the results of the typical potentiodynamic polarization curves of the Fe-Ni-Cr/SiC composite coatings.

  8. Creep and intergranular cracking of Ni-Cr-Fe-C in 360[degree]C argon

    SciTech Connect

    Angeliu, T.M. ); Was, G.S. )

    1994-06-01

    The influence of carbon and chromium on the creep and intergranular (IG) cracking behavior of controlled-purity Ni-xCr-9Fe-yC alloys in 360 C argon was investigated using constant extension rate tension (CERT) and constant load tension (CLT) testing. The CERT test results at 360 C show that the degree of IG cracking increases with decreasing bulk chromium or carbon content. The CLT test results at 360 C and 430 C reveal that, as the amounts of chromium and carbon in solution decrease, the steady-state creep rate increases. The occurrence of severe IG cracking correlates with a high steady-state creep rate, suggesting that creep plays a role in the IG cracking behavior in argon at 360 C. The failure mode of IG cracking and the deformation mode of creep are coupled through the formation of grain boundary voids that interlink to form grain boundary cavities, resulting in eventual failure by IG cavitation and ductile overload of the remaining ligaments. Grain boundary sliding may be enhancing grain boundary cavitation by redistributing the stress from inclined to more perpendicular boundaries and concentrating stress at discontinuities for the boundaries oriented 45 deg with respect to the tensile axis. Additions of carbon or chromium, which reduce the creep rate over all stress levels, also reduce the amount of IG fracture in CERT experiments. A damage accumulation model was formulated and applied to CERT tests to determine whether creep damage during a CERT test controls failure. Results show that, while creep plays a significant role in CERT experiments, failure is likely controlled by ductile overload caused by reduction in area resulting from grain boundary void formation and interlinkage.

  9. Phase relations of iron alloys at high pressure (Invited)

    NASA Astrophysics Data System (ADS)

    Kuwayama, Y.; Hirose, K.; Sata, N.; Ohishi, Y.

    2009-12-01

    The Earth's core is believed to be composed of iron-nickel alloy with a small amount of one or more light elements (such as H, C, O, Si and S). Phase relations and crystal structures of iron alloys at high pressures are essential for understanding the seismic observations and the nature of the solid inner core. For recent years, we have developed experimental techniques of the high P-T generation using a laser-heated diamond-anvil cell (LH-DAC) and studied the phase relations of various iron alloys at high pressure and high temperature. For example, phase relations of iron and iron-nickel alloys were investigated up to 300 GPa and 2000 K (Kuwayama et al. EPSL, 2008). Iron-silicon alloys and iron-sulfur alloys were also studied up to more than 200 GPa, based on in-situ x-ray diffraction measurements along with chemical analysis of the quenched samples using a field-emission electron microprobe (FE-EPMA)(Kuwayama et al. PCM, 2009). In this talk, I will present recent experimental results on iron alloys and discuss the structure and composition of the Earth's inner core.

  10. Initial development of high-temperature titanium silicide alloys

    SciTech Connect

    Liu, C.T.; Lee, E.H.; Henson, T.J.

    1988-01-01

    Mechanical and metallurgical properties of Ti/sub 5/Si/sub 3/ and its alloys were studied for the purpose of developing high-temperature silicides for structural use. Titanium silicides are extremely hard and brittle. Microcracks that formed transgranularly were observed in the silicide and its alloys, indicating a poor cleavage strength for Ti/sub 5/Si/sub 3/. Microalloying with boron and carbon gave no apparent beneficial effect. The tendency for cracking can be reduced by lowering the silicon content or by alloying with 2 to 4% Cr and 4% Zr. In particular, almost no cracks were observed in the alloy Ti-33Si-4Zr-4Cr (at. %). Titanium silicide has a hardness of 980 dph. The hardness shows a slight increase with zirconium additions and a decrease with chromium additions. Tensile tests indicate that the silicide and its alloys are brittle even at 1000/degree/C. All alloys fractured with a strength less than 100 MPa. Among the silicides tested, the alloys containing 4 to 8% Cr have better fracture strength. The fracture mode of the silicide alloys is mainly transgranular with a cleavage appearance. The silicides showed basically a parabolic oxidation rate at 800/degree/C, with an oxidation rate higher by an order of magnitude than that of nickel aluminides. 10 figs., 5 tabs.

  11. Fully alloyed metal nanorods with highly tunable properties.

    PubMed

    Albrecht, Wiebke; van der Hoeven, Jessi E S; Deng, Tian-Song; de Jongh, Petra E; van Blaaderen, Alfons

    2017-02-23

    Alloyed metal nanorods offer a unique combination of enhanced plasmonic and photothermal properties with a wide variety in optical and catalytic properties as a function of the alloy composition. Here, we show that fully alloyed anisotropic nanoparticles can be obtained with complete retention of the particle shape via thermal treatment at surprisingly low temperatures. By coating Au-Ag, Au-Pd and Au-Pt core-shell nanorods with a protective mesoporous silica shell the transformation of the rods to a more stable spherical shape was successfully prevented during alloying. For the Au-Ag core-shell NRs the chemical stability was drastically increased after alloying, and from Mie-Gans and finite-difference time-domain (FDTD) calculations it followed that alloyed AuAg rods also exhibit much better plasmonic properties than their spherical counterparts. Finally, the generality of our method is demonstrated by alloying Au-Pd and Au-Pt core-shell NRs, whereby the AuPd and AuPt alloyed NRs showed a surprisingly high increase in thermal stability of several hundred degrees compared with monometallic silica coated Au NRs.

  12. Effect of boron on intergranular hot cracking in Ni-Cr-Fe superalloys containing niobium

    NASA Technical Reports Server (NTRS)

    Thompson, R. G.

    1990-01-01

    Solidification mechanisms had a dominant influence on microfissuring behavior of the test group. Carbon modified the Laves formation significantly and showed that one approach to alloy design would be balancing carbide formers against Laves formers. Boron's strong effect on microfissuring can be traced to its potency as a Laves former. Boron's segregation to grain boundaries plays at best a secondary role in microfissuring.

  13. HIGH-TEMPERATURE OXIDATION PROTECTIVE COATINGS FOR VANADIUM-BASE ALLOYS

    DTIC Science & Technology

    SILICIDES , SILICON COATINGS , TENSILE PROPERTIES, TITANIUM ALLOYS, YTTRIUM COMPOUNDS....CERAMIC COATINGS , *METAL COATINGS , *VANADIUM ALLOYS, ALLOYS, ANTIOXIDANTS, BORON COMPOUNDS, COATINGS , DEFORMATION, ELECTRODEPOSITION, FLAME SPRAYING...HEAT RESISTANT ALLOYS, HIGH TEMPERATURE, INTERMETALLIC COMPOUNDS, MECHANICAL PROPERTIES, NICKEL, NICKEL COMPOUNDS, NIOBIUM ALLOYS, OXIDES, PLATING

  14. High-temperature alloys: Single-crystal performance boost

    NASA Astrophysics Data System (ADS)

    Schütze, Michael

    2016-08-01

    Titanium aluminide alloys are lightweight and have attractive properties for high-temperature applications. A new growth method that enables single-crystal production now boosts their mechanical performance.

  15. Laser assisted high entropy alloy coating on aluminum: Microstructural evolution

    SciTech Connect

    Katakam, Shravana; Joshi, Sameehan S.; Mridha, Sanghita; Mukherjee, Sundeep; Dahotre, Narendra B.

    2014-09-14

    High entropy alloy (Al-Fe-Co-Cr-Ni) coatings were synthesized using laser surface engineering on aluminum substrate. Electron diffraction analysis confirmed the formation of solid solution of body centered cubic high entropy alloy phase along with phases with long range periodic structures within the coating. Evolution of such type of microstructure was a result of kinetics associated with laser process, which generates higher temperatures and rapid cooling resulting in retention of high entropy alloy phase followed by reheating and/or annealing in subsequent passes of the laser track giving rise to partial decomposition. The partial decomposition resulted in formation of precipitates having layered morphology with a mixture of high entropy alloy rich phases, compounds, and long range ordered phases.

  16. Microstructure and Mechanical Behavior of High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Licavoli, Joseph J.; Gao, Michael C.; Sears, John S.; Jablonski, Paul D.; Hawk, Jeffrey A.

    2015-10-01

    High-entropy alloys (HEAs) have generated interest in recent years due to their unique positioning within the alloy world. By incorporating a number of elements in high proportion, usually of equal atomic percent, they have high configurational entropy, and thus, they hold the promise of interesting and useful properties such as enhanced strength and alloy stability. The present study investigates the mechanical behavior, fracture characteristics, and microstructure of two single-phase FCC HEAs CoCrFeNi and CoCrFeNiMn with some detailed attention given to melting, homogenization, and thermo-mechanical processing. Ingots approaching 8 kg in mass were made by vacuum induction melting to avoid the extrinsic factors inherent to small-scale laboratory button samples. A computationally based homogenization heat treatment was given to both alloys in order to eliminate any solidification segregation. The alloys were then fabricated in the usual way (forging, followed by hot rolling) with typical thermo-mechanical processing parameters employed. Transmission electron microscopy was subsequently used to assess the single-phase nature of the alloys prior to mechanical testing. Tensile specimens (ASTM E8) were prepared with tensile mechanical properties obtained from room temperature through 800 °C. Material from the gage section of selected tensile specimens was extracted to document room and elevated temperature deformation within the HEAs. Fracture surfaces were also examined to note fracture failure modes. The tensile behavior and selected tensile properties were compared with results in the literature for similar alloys.

  17. Processability and High Temperature Behavior of Emerging Aerospace Alloys

    DTIC Science & Technology

    1988-08-01

    I F opy IOSR-Th. 8-O0 970 - SC5459.AR - c Copy No. 4 0i Q PROCESSABILITY AND HIGH TEMPERATURE BEHAVIOR OF EMERGING AEROSPACE ALLOYS ANNUAL REPORT NO...NO. NO. ACCESSION NO. b0’ 2306 A\\ 11. TITLE finclude Security Classficationi PROCESSABILITY AND HIGH TEMPERATURE BEHAVIOR OF EMERGING AEROSPACE ALLOYS...conducted. Progress of microstruc - turel refinement and changes in misorientation between subgrains are determined to delineate the path for optimum

  18. Nonequilibrium Phase Chemistry in High Temperature Structure Alloys

    NASA Technical Reports Server (NTRS)

    Wang, R.

    1991-01-01

    Titanium and nickel aluminides of nonequilibrium microstructures and in thin gauge thickness were identified, characterized and produced for potential high temperature applications. A high rate sputter deposition technique for rapid surveillance of the microstructures and nonequilibrium phase is demonstrated. Alloys with specific compositions were synthesized with extended solid solutions, stable dispersoids, and specific phase boundaries associated with different heat treatments. Phase stability and mechanical behavior of these nonequilibrium alloys were investigated and compared.

  19. Materials Design for Joinable, High Performance Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Glamm, Ryan James

    An aluminum alloy compatible with friction stir welding is designed for automotive and aerospace structural applications. Current weldable automotive aluminum alloys do not possess the necessary strength to meet safety standards and therefore are not able to replace steel in the automotive body. Significant weight savings could be achieved if steel components are replaced with aluminum. Current aerospace alloys are not weldable, requiring machining of large pieces that are then riveted together. If an aerospace alloy could be friction stir welded, smaller pieces could be welded, reducing material waste. Using a systems approach for materials design, property goals are set from performance objectives. From previous research and computational predictions, a structure is designed for a prototype alloy containing dynamic precipitates to readily dissolve and re-precipitate and high stability precipitates to resist dissolution and coarsening in the weld region. It is found that a Ag modified Al-3.9Mg-0.04Cu (at. %) alloy enhanced the rate and magnitude of hardening during ageing, both beneficial effects for dynamic precipitation. In the same alloy, ageing at 350°C results in hardening from Al 3(Sc,Zr) precipitates. Efforts to effectively precipitate both populations simultaneously are unsuccessful. The Al3(Sc,Zr) precipitation hardened prototype is friction stir processed and no weak zones are found in the weld hardness profile. An aerospace alloy design is proposed, utilizing the dual precipitate structure shown in the prototype. The automotive alloy is designed using a basic strength model with parameters determined from the initial prototype alloy analysis. After ageing to different conditions, the alloy is put through a simulated heat affected zone thermal cycle with a computer controlled induction heater. The aged samples lose hardness from the weld cycle but recover hardness from a post weld heat treatment. Atom probe tomography and transmission electron

  20. Sputter-ion plating of coatings for protection of gas-turbine blades against high-temperature oxidation and corrosion

    NASA Technical Reports Server (NTRS)

    Coad, J. P.; Restall, J. E.

    1982-01-01

    Considerable effort is being devoted to the development of overlay coatings for protecting critical components such as turbine blades against high-temperature oxidation, corrosion, and erosion damage in service. The most commercially advanced methods for depositing coatings are electron-beam evaporation and plasma spraying. Sputter-ion plating (SIP) offers a potentially cheaper and simpler alternative method for depositing overlays. Experimental work on SIP of Co-Cr-Al-Y and Ni-Cr-Al-Ti alloy coatings is described. Results are presented of metallographic assessment of these coatings, and of the results obtained from high-velocity testing using a gas-turbine simulator rig.

  1. An empirical-statistical model for coaxial laser cladding of NiCrAlY powder on Inconel 738 superalloy

    NASA Astrophysics Data System (ADS)

    Ansari, M.; Shoja Razavi, R.; Barekat, M.

    2016-12-01

    In this study, coaxial laser cladding of NiCrAlY powder on a nickel-based superalloy is investigated from an experimental point of view so as to propose an empirical-statistical model for the process. The correlations between main processing parameters (i.e. scanning speed, powder feeding rate, and laser power) and geometrical characteristics (i.e. width, height, penetration depth, dilution and wetting angle) of single clad tracks have been predicted and are discussed using regression analysis (RA). The validity of the predictions is confirmed by providing correlation coefficient and analysis of the residuals. The correlations are established as a combined parameter (PαVβFγ) for each studied characteristic of single clad tracks. These correlations finally lead to the design of a processing map that can be practically used to select proper processing parameters for laser cladding of the particular material.

  2. Acoustic Emission Investigation of Rolling/Sliding Contact Fatigue Failure of NiCr-Cr3C2 Coating

    NASA Astrophysics Data System (ADS)

    Guolu, Li; Zhonglin, Xu; Tianshun, Dong; Haidou, Wang; Jinhai, Liu; Jiajie, Kang

    2016-10-01

    NiCr-Cr3C2 coating was fabricated using supersonic plasma spraying technology. Subsequently, rolling/sliding contact fatigue (R/SCF) testing was carried out, using acoustic emission (AE) technology to monitor the failure process. The results showed that R/SCF consists of three failure modes, namely abrasion, spalling, and delamination. Abrasion is the main failure mode, but delamination is the most severe. The AE monitoring results indicated that the R/SCF failure process is composed of normal contact, crack initiation, crack propagation, and material removal stages. The frequency of each stage was analyzed by fast Fourier transform, revealing a peak frequency for each stage mainly distributed from 200 to 250 kHz.

  3. Observations on the relationship of structure to the mechanical properties of thin TD-NiCr sheet

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1976-01-01

    A study of the relationship between structure and mechanical properties of thin TD-NiCr sheet indicated that the elevated temperature tensile, stress-rupture, and creep strength properties are dependent on grain aspect ratio and sheet thickness. In general, the strength properties increase with increasing grain aspect ratio and sheet thickness. Tensile testing revealed an absence of ductility at elevated temperatures (not less than 1144 K). Significant creep damage as determined by subsequent tensile testing at room temperature occurs after very small amounts (less than 0.1%) of prior creep deformation over the temperature range 1144-1477 K. A threshold stress for creep appears to exist. Creep exposure below the threshold stress at T not less than 1366 K results in almost full retention of room temperature tensile properties.

  4. Physical Data on Certain Alloys for High Temperature Applications

    DTIC Science & Technology

    1943-04-01

    exhibited outstanding strength properties: i. High alloyed materials designated 6_@43 224M, 1M, 16-25-6, N153 , N154, N155, N156 and Age Hardenable Inconel...Alloys (Cont’d.) H626 H627 628 ( _419) H629 (Fr419) N153 -Annealed N155-Eot Worked N155- "Cold" Worked N154-Annealed N154-Hot Worked N154-"Cold" Worked...FORGEABIX_ITY MACHINABILITY Forged and rolled without difficulty. Metal turned and threaded without difficultY. *Alloys N153 - Annealed, NiS3 - Hot

  5. Aluminum Alloying Effects on Lattice Types, Microstructures, and Mechanical Behavior of High-Entropy Alloys Systems

    NASA Astrophysics Data System (ADS)

    Tang, Zhi; Gao, Michael C.; Diao, Haoyan; Yang, Tengfei; Liu, Junpeng; Zuo, Tingting; Zhang, Yong; Lu, Zhaoping; Cheng, Yongqiang; Zhang, Yanwen; Dahmen, Karin A.; Liaw, Peter K.; Egami, Takeshi

    2013-12-01

    The crystal lattice type is one of the dominant factors for controlling the mechanical behavior of high-entropy alloys (HEAs). For example, the yield strength at room temperature varies from 300 MPa for the face-centered-cubic (fcc) structured alloys, such as the CoCrCuFeNiTi x system, to about 3,000 MPa for the body-centered-cubic (bcc) structured alloys, such as the AlCoCrFeNiTi x system. The values of Vickers hardness range from 100 to 900, depending on lattice types and microstructures. As in conventional alloys with one or two principal elements, the addition of minor alloying elements to HEAs can further alter their mechanical properties, such as strength, plasticity, hardness, etc. Excessive alloying may even result in the change of lattice types of HEAs. In this report, we first review alloying effects on lattice types and properties of HEAs in five Al-containing HEA systems: Al x CoCrCuFeNi, Al x CoCrFeNi, Al x CrFe1.5MnNi0.5, Al x CoCrFeNiTi, and Al x CrCuFeNi2. It is found that Al acts as a strong bcc stabilizer, and its addition enhances the strength of the alloy at the cost of reduced ductility. The origins of such effects are then qualitatively discussed from the viewpoints of lattice-strain energies and electronic bonds. Quantification of the interaction between Al and 3 d transition metals in fcc, bcc, and intermetallic compounds is illustrated in the thermodynamic modeling using the CALculation of PHAse Diagram method.

  6. Microstructure and properties of the Ti/Al2O3/NiCr composites fabricated by explosive compaction/cladding.

    PubMed

    Wang, Bingfeng; Xie, Fangyu; Wang, Bin; Luo, Xiaozhou

    2015-05-01

    Titanium/aluminum oxide/nickel chromium (Ti/Al2O3/NiCr) composite bar prepared by explosive compaction/cladding technique represents a new kind of sandwich-structural composites for medical application. Formation of the interfaces of Ti/Al2O3 and Al2O3/NiCr govern the properties of the composite material. The electrical resistivity and microstructure of the intermediate layer and the interfaces of the Ti/Al2O3/NiCr explosive compaction/cladding bar are investigated by means of four-point probe analysis, optical microscopy, scanning electron microscopy, electron microprobe analysis, and X-ray diffraction. The Ti/Al2O3/NiCr composite bar is characterized by the consolidated ceramic intermediate layer and the metallurgical bonding interfaces. The intermediate ceramic layer plays a role of insulation and thermal conductance in this composite. The average shear strength of the composite bar is about 9.36 MPa. The heat affected zone characterized by relatively larger sizes of grains is distinguished from the other part of the Ti tube. The intermetallics AlTi3 and Al0.9Ni4.22 are generated at the intermediate ceramic layer. Formation mechanism of the interfaces of the explosive compaction/cladding bar are described.

  7. NDE detectability of fatigue type cracks in high strength alloys

    NASA Technical Reports Server (NTRS)

    Christner, B. K.; Rummel, W. D.

    1983-01-01

    Specimens suitable for investigating the reliability of production nondestructive evaluation (NDE) to detect tightly closed fatigue cracks in high strength alloys representative of those materials used in spacecraft engine/booster construction were produced. Inconel 718 was selected as representative of nickel base alloys and Haynes 188 was selected as representative of cobalt base alloys used in this application. Cleaning procedures were developed to insure the reusability of the test specimens and a flaw detection reliability assessment of the fluorescent penetrant inspection method was performed using the test specimens produced to characterize their use for future reliability assessments and to provide additional NDE flaw detection reliability data for high strength alloys. The statistical analysis of the fluorescent penetrant inspection data was performed to determine the detection reliabilities for each inspection at a 90% probability/95% confidence level.

  8. Iron aluminide alloys with improved properties for high temperature applications

    DOEpatents

    McKamey, C.G.; Liu, C.T.

    1990-10-09

    An improved iron aluminide alloy of the DO[sub 3] type is described that has increased room temperature ductility and improved high elevated temperature strength. The alloy system further is resistant to corrosive attack in the environments of advanced energy conversion systems such as those using fossil fuels. The resultant alloy is relatively inexpensive as contrasted to nickel based and high nickel steels currently utilized for structural components. The alloy system consists essentially of 26--30 at. % aluminum, 0.5--10 at. % chromium, 0.02--0.3 at. % boron plus carbon, up to 2 at. % molybdenum, up to 1 at. % niobium, up to 0.5 at. % zirconium, up to 0.1 at. % yttrium, up to 0.5 at. % vanadium and the balance iron. 3 figs.

  9. Iron aluminide alloys with improved properties for high temperature applications

    DOEpatents

    McKamey, Claudette G.; Liu, Chain T.

    1990-01-01

    An improved iron aluminide alloy of the DO.sub.3 type that has increased room temperature ductility and improved high elevated temperature strength. The alloy system further is resistant to corrosive attack in the environments of advanced energy corrosion systems such as those using fossil fuels. The resultant alloy is relatively inexpensive as contrasted to nickel based and high nickel steels currently utilized for structural components. The alloy system consists essentially of 26-30 at. % aluminum, 0.5-10 at. % chromium, 0.02-0.3 at. % boron plus carbon, up to 2 at. % molybdenum, up to 1 at. % niobium, up to 0.5 at. % zirconium, up to 0.1 at. % yttrium, up to 0.5 at. % vanadium and the balance iron.

  10. Viscoelastic Behavior of High-Copper Dental Amalgam Alloys,

    DTIC Science & Technology

    1980-07-24

    Apprv.-. . - 17. DISTRIWUTION STATEMENT (of the abstract entered in Block 20, If dliffern Item Roiport) • . y-",.-,D T IC 13. SUPPLEMENTARY NOTES...MAUG 1 3 1980 A * 19. KEY WORDS (Continue on recerse aide if necea2wry and Identify by block number) ? i Amalgam alloys; high-copper amalgam alloys...viscoelastic properties andstress relaxation. C 2 LJJ 20. ABSTRACT (Con"nue on reverse side , f #ncoary and Identify by block numbe) Stress relaxation of

  11. Alloy Design Strategies and Future Trends in High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Yeh, Jien-Wei

    2013-12-01

    High-entropy alloys (HEAs) are newly emerging advanced materials. In contrast to conventional alloys, HEAs contain multiple principal elements, often five or more in equimolar or near-equimolar ratios. The basic principle behind HEAs is that solid-solution phases are relatively stabilized by their significantly high entropy of mixing compared to intermetallic compounds, especially at high temperatures. This makes them feasibly synthesized, processed, analyzed, and manipulated, and as well provides many opportunities for us. There are huge numbers of possible compositions and combinations of properties in the HEA field. Wise alloy design strategies for suitable compositions and processes to fit the requirements for either academic studies or industrial applications thus become especially important. In this article, four core effects were emphasized, several misconceptions on HEAs were clarified, and several routes for future HEA research and development were suggested.

  12. The Effect of Dilution on Microsegregation in AWS ER NiCrMo-14 Alloy Welding Claddings

    NASA Astrophysics Data System (ADS)

    Miná, Émerson Mendonça; da Silva, Yuri Cruz; Dille, Jean; Silva, Cleiton Carvalho

    2016-12-01

    Dilution and microsegregation are phenomena inherent to claddings, which, in turn, directly affect their main properties. This study evaluated microsegregation in the fusion zone with different dilution levels. The overlays were welded by the TIG cold wire feed process. Dilution was calculated from the geometric characteristics of the claddings and from the conservation of mass equation using chemical composition measurements. Microsegregation was calculated using energy dispersive X-ray spectroscopy measurements of the dendrites and the chemical composition of the fusion zone. The dilution of the claddings was increased by reducing the wire feed rate. Fe showed potential to be incorporated into the solid phase ( k > 1), and this increased with the increase of dilution. Mo, in turn, was segregated into the liquid phase ( k < 1) and also increased with the increase of dilution. However, Cr and W showed a slight decrease in their partition coefficients ( k) with the increase of dilution.

  13. Point defect evolution in Ni, NiFe and NiCr alloys from atomistic simulations and irradiation experiments

    DOE PAGES

    Aidhy, Dilpuneet S; Lu, Dr. Chenyang; Jin, Ke; ...

    2015-01-01

    Core-level binding energies (BE's) and valence-band structures, determined with x-ray photoelectron spectroscopy, and C KVV Auger spectra were obtained for TaC{sub x} (0.5{approx}

  14. A Review on High-Speed Machining of Titanium Alloys

    NASA Astrophysics Data System (ADS)

    Rahman, Mustafizur; Wang, Zhi-Gang; Wong, Yoke-San

    Titanium alloys have been widely used in the aerospace, biomedical and automotive industries because of their good strength-to-weight ratio and superior corrosion resistance. However, it is very difficult to machine them due to their poor machinability. When machining titanium alloys with conventional tools, the tool wear rate progresses rapidly, and it is generally difficult to achieve a cutting speed of over 60m/min. Other types of tool materials, including ceramic, diamond, and cubic boron nitride (CBN), are highly reactive with titanium alloys at higher temperature. However, binder-less CBN (BCBN) tools, which do not have any binder, sintering agent or catalyst, have a remarkably longer tool life than conventional CBN inserts even at high cutting speeds. In order to get deeper understanding of high speed machining (HSM) of titanium alloys, the generation of mathematical models is essential. The models are also needed to predict the machining parameters for HSM. This paper aims to give an overview of recent developments in machining and HSM of titanium alloys, geometrical modeling of HSM, and cutting force models for HSM of titanium alloys.

  15. High temperature seal for joining ceramics and metal alloys

    DOEpatents

    Maiya, P. Subraya; Picciolo, John J.; Emerson, James E.; Dusek, Joseph T.; Balachandran, Uthamalingam

    1998-01-01

    For a combination of a membrane of SrFeCo.sub.0.5 O.sub.x and an Inconel alloy, a high-temperature seal is formed between the membrane and the alloy. The seal is interposed between the alloy and the membrane, and is a fritted compound of Sr oxide and boric oxide and a fritted compound of Sr, Fe and Co oxides. The fritted compound of SrFeCo.sub.0.50 O.sub.x is present in the range of from about 30 to 70 percent by weight of the total sealant material and the fritted compound of Sr oxide and boric oxide has a mole ratio of 2 moles of the Sr oxide for each mole of boric oxide. A method of sealing a ceramic to an Inconel metal alloy is also disclosed.

  16. High temperature seal for joining ceramics and metal alloys

    DOEpatents

    Maiya, P.S.; Picciolo, J.J.; Emerson, J.E.; Dusek, J.T.; Balachandran, U.

    1998-03-10

    For a combination of a membrane of SrFeCo{sub 0.5}O{sub x} and an Inconel alloy, a high-temperature seal is formed between the membrane and the alloy. The seal is interposed between the alloy and the membrane, and is a fritted compound of Sr oxide and boric oxide and a fritted compound of Sr, Fe and Co oxides. The fritted compound of SrFeCo{sub 0.50}O{sub x} is present in the range of from about 30 to 70 percent by weight of the total sealant material and the fritted compound of Sr oxide and boric oxide has a mole ratio of 2 moles of the Sr oxide for each mole of boric oxide. A method of sealing a ceramic to an Inconel metal alloy is also disclosed. 3 figs.

  17. Producing titanium-niobium alloy by high energy beam

    SciTech Connect

    Sharkeev, Yu. P.; Golkovski, M. G.; Glukhov, I. A. Eroshenko, A. Yu. Fortuna, S. V.

    2016-01-15

    The research is involved in producing a Ti-Nb alloy surface layer on titanium substrate by high energy beam method, as well as in examining their structures and mechanical properties. Applying electron-beam cladding it was possible to produce a Ti-Nb alloy surface layer of several millimeters, where the niobium concentration was up to 40% at. and the structure itself could be related to martensite quenching structure. At the same time, a significant microhardness increase of 3200-3400 MPa was observed, which, in its turn, is connected with the formation of martensite structure. Cladding material of Ti-Nb composition could be the source in producing alloys of homogeneous microhardness and desired concentration of alloying niobium element.

  18. Copper alloys for high heat flux structure applications

    SciTech Connect

    Zinkle, S.J.; Fabritsiev, S.A.

    1994-09-01

    The mechanical and physical properties of copper alloys are reviewed and compared with the requirements for high heat flux structural applications in fusion reactors. High heat flux structural materials must possess a combination of high thermal conductivity and high mechanical strength. The three most promising copper alloys at the present time are oxide dispersion-strengthened copper (Cu-Al{sub 2}O{sub 3}) and two precipitation-hardened copper alloys (Cu-Cr-Zr and Cu-Ni-Be). These three alloys are capable of room temperature yield strengths >400 MPa and thermal conductivities up to 350 W/m-K. All of these alloys require extensive cold working to achieve their optimum strength. Precipitation-hardened copper alloys such Cu-Cr-Zr are susceptible to softening due to precipitate overaging and recrystallization during brazing, whereas the dislocation structure in Cu-Al{sub 2}O{sub 3} remains stabilized during typical high temperature brazing cycles. All three alloys exhibit good resistance to irradiation-induced softening and void swelling at temperatures below 300{degrees}C. The precipitation-strengthened allows typically soften during neutron irradiation at temperatures above about 300{degrees}C and therefore should only be considered for applications operating at temperatures <300{degrees}C. Dispersion-strengthened copper may be used up to temperatures in excess of 500{degrees}C. Based on the available data, dispersion-strengthened copper (Cu-Al{sub 2}O{sub 3}) is considered to be the best candidate for high heat flux structural applications.

  19. Improved high temperature creep resistant austenitic alloy

    DOEpatents

    Maziasz, P.J.; Swindeman, R.W.; Goodwin, G.M.

    1988-05-13

    An improved austenitic alloy having in wt% 19-21 Cr, 30-35 Ni, 1.5-2.5 Mn, 2-3 Mo, 0.1-0.4 Si, 0.3-0.5 Ti, 0.1-0.3 Nb, 0.1-0.5 V, 0.001-0.005 P, 0.08-0.12 C, 0.01-0.03 N, 0.005-0.01 B and the balance iron that is further improved by annealing for up to 1 hour at 1150-1200/degree/C and then cold deforming 5-15%. The alloy exhibits dramatically improved creep rupture resistance and ductility at 700/degree/C. 2 figs.

  20. High temperature creep resistant austenitic alloy

    DOEpatents

    Maziasz, Philip J.; Swindeman, Robert W.; Goodwin, Gene M.

    1989-01-01

    An improved austenitic alloy having in wt % 19-21 Cr, 30-35 Ni, 1.5-2.5 Mn, 2-3 Mo, 0.1-0.4 Si, 0.3-0.5 Ti, 0.1-0.3 Nb, 0.1-0.5 V, 0.001-0.005 P, 0.08-0.12 C, 0.01-0.03 N, 0.005-0.01 B and the balance iron that is further improved by annealing for up to 1 hour at 1150.degree.-1200.degree. C. and then cold deforming 5-15 %. The alloy exhibits dramatically improved creep rupture resistance and ductility at 700.degree. C.

  1. Laser induction hybrid rapid cladding of WC particles reinforced NiCrBSi composite coatings

    NASA Astrophysics Data System (ADS)

    Zhou, Shengfeng; Dai, Xiaoqin

    2010-05-01

    In order to investigate the microstructure characteristics and properties of Ni-based WC composite coatings containing a relatively large amount of WC particles by laser induction hybrid rapid cladding (LIHRC) and compare to the individual laser cladding without preheating, Ni60A + 35 wt.% WC composite coatings are deposited on A3 steel plates by LIHRC and the individual laser cladding without preheating. The composite coating produced by the individual laser cladding without preheating exhibits many cracks and pores, while the smooth composite coating without cracks and pores is obtained by LIHRC. Moreover, the cast WC particles take on the similar dissolution characteristics in Ni60A + 35 wt.% WC composite coatings by LIHRC and the individual laser cladding without preheating. Namely, the completely dissolved WC particles interact with Ni-based alloy solvent to precipitate the blocky and herringbone carbides, while the partially dissolved WC particles still preserve the primary lamellar eutectic structure. A few WC particles are split at the interface of WC and W 2C, and then interact with Ni-based alloy solvent to precipitate the lamellar carbides. Compared with the individual laser cladding without preheating, LIHRC has the relatively lower temperature gradient and the relatively higher laser scanning speed. Therefore, LIHRC can produce the crack-free composite coating with relatively higher microhardness and relatively more homogeneous distribution of WC particles and is successfully applied to strengthen the corrugated roller, showing that LIHRC process has a higher efficiency and good cladding quality.

  2. Dispersion Strengthening of High Temperature Niobium Alloys

    DTIC Science & Technology

    1989-07-31

    completely plastic and stainless steel system which allows for the rapid and automatic jet thinning of Nb alloys using hydrofluoric acid. A solution...by its effect on the DBTT as shown in Fig. 7 (Ref. 18). For the DBTT to be well below ambient, an arbitrary temperature of-130"C (-2000F) may be chosen...effect of increasing the DBTT and that oxygen tied up as oxides will not be detrimental. Thus the actual allowable oxygen concentration in the

  3. Neutron diffraction studies of the Na-ion battery electrode materials NaCoCr{sub 2}(PO{sub 4}){sub 3}, NaNiCr{sub 2}(PO{sub 4}){sub 3}, and Na{sub 2}Ni{sub 2}Cr(PO{sub 4}){sub 3}

    SciTech Connect

    Yahia, H. Ben; Essehli, R.; Avdeev, M.; Park, J-B.; Sun, Y-K.; Al-Maadeed, M.A.; Belharouak, I.

    2016-06-15

    The new compounds NaCoCr{sub 2}(PO{sub 4}){sub 3}, NaNiCr{sub 2}(PO{sub 4}){sub 3}, and Na{sub 2}Ni{sub 2}Cr(PO{sub 4}){sub 3} were synthesized by sol-gel method and their crystal structures were determined by using neutron powder diffraction data. These compounds were characterized by galvanometric cycling and cyclic voltammetry. NaCoCr{sub 2}(PO{sub 4}){sub 3}, NaNiCr{sub 2}(PO{sub 4}){sub 3}, and Na{sub 2}Ni{sub 2}Cr(PO{sub 4}){sub 3} crystallize with a stuffed α-CrPO{sub 4}-type structure. The structure consists of a 3D-framework made of octahedra and tetrahedra that are sharing corners and/or edges generating channels along [100] and [010], in which the sodium atoms are located. Of significance, in the structures of NaNiCr{sub 2}(PO{sub 4}){sub 3}, and Na{sub 2}Ni{sub 2}Cr(PO{sub 4}){sub 3} a statistical disorder Ni{sup 2+}/Cr{sup 3+} was observed on both the 8g and 4a atomic positions, whereas in NaCoCr{sub 2}(PO{sub 4}){sub 3} the statistical disorder Co{sup 2+}/Cr{sup 3+} was only observed on the 8g atomic position. When tested as negative electrode materials, NaCoCr{sub 2}(PO{sub 4}){sub 3}, NaNiCr{sub 2}(PO{sub 4}){sub 3}, and Na{sub 2}Ni{sub 2}Cr(PO{sub 4}){sub 3} delivered specific capacities of 352, 385, and 368 mA h g{sup −1}, respectively, which attests to the electrochemical activity of sodium in these compounds. - Highlights: • NaCoCr{sub 2}(PO{sub 4}){sub 3}, NaNiCr{sub 2}(PO{sub 4}){sub 3}, and Na{sub 2}Ni{sub 2}Cr(PO{sub 4}){sub 3} were synthesized by sol-gel method. • The crystal structures were determined by using neutron powder diffraction data. • The three compounds crystallize with a stuffed α-CrPO{sub 4}-type structure. • The three compounds were tested as anodes in sodium-ion batteries. • Relatively high specific capacities were obtained for these compounds.

  4. Low cost fabrication development for oxide dispersion strengthened alloy vanes

    NASA Technical Reports Server (NTRS)

    Perkins, R. J.; Bailey, P. G.

    1978-01-01

    Viable processes were developed for secondary working of oxide dispersion strengthened (ODS) alloys to near-net shapes (NNS) for aircraft turbine vanes. These processes were shown capable of producing required microstructure and properties for vane applications. Material cost savings of 40 to 50% are projected for the NNS process over the current procedures which involve machining from rectangular bar. Additional machining cost savings are projected. Of three secondary working processes evaluated, directional forging and plate bending were determined to be viable NNS processes for ODS vanes. Directional forging was deemed most applicable to high pressure turbine (HPT) vanes with their large thickness variations while plate bending was determined to be most cost effective for low pressure turbine (LPT) vanes because of their limited thickness variations. Since the F101 LPT vane was selected for study in this program, development of plate bending was carried through to establishment of a preliminary process. Preparation of ODS alloy plate for bending was found to be a straight forward process using currently available bar stock, providing that the capability for reheating between roll passes is available. Advanced ODS-NiCrAl and ODS-FeCrAl alloys were utilized on this program. Workability of all alloys was adequate for directional forging and plate bending, but only the ODS-FeCrAl had adequate workability for shaped preform extrustion.

  5. Influence of Detonation Gun Spraying Conditions on the Quality of Fe-Al Intermetallic Protective Coatings in the Presence of NiAl and NiCr Interlayers

    NASA Astrophysics Data System (ADS)

    Senderowski, Cezary; Bojar, Zbigniew

    2009-09-01

    The paper presents results of detailed research of the application of detonation gun (D-gun) spraying process for deposition of Fe-Al intermetallic coatings in the presence of NiAl and NiCr interlayers. A number of D-gun experiments have been carried out with significant changes in spraying parameters which define the process energy levels (changes in volumes of the working and fuel gases, and the distance and frequency of spraying). These changes directly influenced the quality of the coatings. The initial results underlay the choice of the process parameters with the view to obtain the most advantageous of geometric and physical-mechanical properties of the coating material, interlayer and substrate. The metallurgical quality of the coatings was considered by taking into account grain morphology, the inhomogeneity of chemical content and phase structure, the cohesive porosity in the coating volume, and adhesive porosity in the substrate/interlayer/coating boundaries. The surface roughness level was also considered. It was found that the D-gun sprayed coatings are in all cases built with flat lamellar splats. The splats develop from powder particles which are D-gun transformed in their plasticity and geometry. A significant result of the optimization of D-gun spraying parameters is the lack of signs of melting of the material (even in microareas) while the geometry of the subsequently deposited grains is considerably changed and the adhesivity and cohesion of the layers proves to be high. This is considered as an undeniable proof of high plasticity of the D-gun formed Fe-Al intermetallic coating.

  6. Applicability of copper alloys for DEMO high heat flux components

    NASA Astrophysics Data System (ADS)

    Zinkle, Steven J.

    2016-02-01

    The current state of knowledge of the mechanical and thermal properties of high-strength, high conductivity Cu alloys relevant for fusion energy high heat flux applications is reviewed, including effects of thermomechanical and joining processes and neutron irradiation on precipitation- or dispersion-strengthened CuCrZr, Cu-Al2O3, CuNiBe, CuNiSiCr and CuCrNb (GRCop-84). The prospects for designing improved versions of wrought copper alloys and for utilizing advanced fabrication processes such as additive manufacturing based on electron beam and laser consolidation methods are discussed. The importance of developing improved structural materials design criteria is also noted.

  7. Precipitate Phases in Several High Temperature Shape Memory Alloys

    NASA Astrophysics Data System (ADS)

    Yang, Fan

    Initiated by the aerospace industry, there has been a great interest to develop high temperature shape memory alloys (HTSMAs) for actuator type of application at elevated temperatures. Several NiTi based ternary systems have been shown to be potential candidates for HTSMAs and this work focuses on one or more alloys in the TiNiPt, TiNiPd, NiTiHf, NiPdTiHf systems. The sheer scope of alloys of varying compositions across all four systems suggests that the questions raised and addressed in this work are just the tip of the iceberg. This work focuses on materials characterization and aims to investigate microstructural evolution of these alloys as a function of heat treatment. The information gained through the study can serve as guidance for future alloy processing. The emphasis of this work is to describe novel precipitate phases that are formed under aging in the ternary systems and one quaternary system. Employing conventional transmission electron microscopy (TEM), high resolution high angle annular dark field (HAADF) scanning transmission electron microscopy (STEM), 3D atom probe tomography (3D APT), as well as ab initio calculations, the complete description of the unit cell for the new precipitates was determined. The methodology is summarized in the appendix to help elucidate some basics of such a process.

  8. Heat treatment in high Cr white cast iron Nb alloy

    NASA Astrophysics Data System (ADS)

    Farah, A. F.; Crnkovic, O. R.; Canale, L. C. F.

    2001-02-01

    Wear resistance of high Cr white cast irons can be improved by means of heat treatment. This type of cast iron alloy may present a microstructure with retained austenite. The amount of retained austenite changes with the applied heat treatment, which will have an influence on wear properties. The purpose of this work was to study the influence of several parameters such as quenching and tempering temperatures and subzero treatment in the wear performance of the high Cr white cast iron Nb alloy. In this way, the performance was evaluated using pin-on-disc abrasion test. The worn surface was examined by scanning electron microscopy, and the main wear mechanisms were identified. The microstructural characterization was also performed with carbide identification. This Fe alloy has proven to be good for applications in mining and alcohol-sugar industries.

  9. Progress toward a tungsten alloy wire/high temperature alloy composite turbine blade

    NASA Technical Reports Server (NTRS)

    Ritzert, F. J.; Dreshfield, R. L.

    1992-01-01

    A tungsten alloy wire reinforced high temperature alloy composite is being developed for potential application as a hollow turbine blade for advanced rocket engine turbopumps. The W-24Re-HfC alloy wire used for these composite blades provides an excellent balance of strength and wire ductility. Preliminary fabrication, specimen design, and characterization studies were conducted by using commercially available W218 tungsten wire in place of the W-24Re-Hfc wire. Subsequently, two-ply, 50 vol pct composite panels using the W-24Re-HfC wire were fabricated. Tensile tests and metallographic studies were performed to determine the material viability. Tensile strengths of a Waspaloy matrix composite at 870 C were 90 pct of the value expected from rule-of-mixtures calculations. During processing of this Waspaloy matrix composite, a brittle phase was formed at the wire/matrix interface. Circumferential wire cracks were found in this phase. Wire coating and process evaluation efforts were performed in an attempt to solve the reaction problem. Although problems were encountered in this study, wire reinforced high temperature alloy composites continue to show promise for turbopump turbine blade material improvement.

  10. High Work Output Ni-Ti-Pt High Temperature Shape Memory Alloys and Associated Processing Methods

    NASA Technical Reports Server (NTRS)

    Noebe, Ronald D. (Inventor); Draper, Susan L. (Inventor); Nathal, Michael V. (Inventor); Garg, Anita (Inventor)

    2009-01-01

    According to the invention, compositions of Ni-Ti-Pt high temperature, high force, shape memory alloys are disclosed that have transition temperatures above 100 C.; have narrow hysteresis; and produce a high specific work output.

  11. Amorphous Alloy Membranes for High Temperature Hydrogen Separation

    SciTech Connect

    Coulter, K

    2013-09-30

    At the beginning of this project, thin film amorphous alloy membranes were considered a nascent but promising new technology for industrial-scale hydrogen gas separations from coal- derived syngas. This project used a combination of theoretical modeling, advanced physical vapor deposition fabricating, and laboratory and gasifier testing to develop amorphous alloy membranes that had the potential to meet Department of Energy (DOE) targets in the testing strategies outlined in the NETL Membrane Test Protocol. The project is complete with Southwest Research Institute® (SwRI®), Georgia Institute of Technology (GT), and Western Research Institute (WRI) having all operated independently and concurrently. GT studied the hydrogen transport properties of several amorphous alloys and found that ZrCu and ZrCuTi were the most promising candidates. GT also evaluated the hydrogen transport properties of V, Nb and Ta membranes coated with different transition-metal carbides (TMCs) (TM = Ti, Hf, Zr) catalytic layers by employing first-principles calculations together with statistical mechanics methods and determined that TiC was the most promising material to provide catalytic hydrogen dissociation. SwRI developed magnetron coating techniques to deposit a range of amorphous alloys onto both porous discs and tubular substrates. Unfortunately none of the amorphous alloys could be deposited without pinhole defects that undermined the selectivity of the membranes. WRI tested the thermal properties of the ZrCu and ZrNi alloys and found that under reducing environments the upper temperature limit of operation without recrystallization is ~250 °C. There were four publications generated from this project with two additional manuscripts in progress and six presentations were made at national and international technical conferences. The combination of the pinhole defects and the lack of high temperature stability make the theoretically identified most promising candidate amorphous alloys

  12. Clarification of stress corrosion cracking mechanism on nickel base alloys in steam generators for their long lifetime assurance

    SciTech Connect

    Nagano, Hiroo; Kajimura, Haruhiko

    1995-12-31

    Thermally treated (TT) Alloys 600 (16%Cr-8%Fe-bal.Ni) and 690 (30%Cr-10%Fe-bal.Ni) have been successfully used in the steam generators of operating pressurized water reactors (PWRs). This paper deals with intergranular stress corrosion cracking (IGSCC) mechanisms in Ni-base alloys in various corrosive environments such as deaerated water, air-saturated chloride medium, and caustic solutions at high temperatures with focus on Cr content and Cr carbide precipitation at grain boundaries in the alloys. Nickel base alloys of high purity, or with different Cr, C, and B contents with different heat treatments were put to various corrosion tests. SCC resistance of Alloy 600 is affected differently by water chemistry of environments, while Alloy 690 is almost immune to the environments investigated: (1) Cr depletion at grain boundaries is clearly detrimental to IGSCC resistance of Alloy 600 in air-saturated water containing Cl{sup {minus}} ions at 300 C. (2) High purity Alloy 600 has weaker SCC resistance in deaerated water at 360 C than commercially available Alloy 600. Cr depletion along grain boundaries is detrimental to the IGSCC resistance, however its detrimental effect disappears when Cr carbides precipitate at grain boundaries in semi-continuous or continuous way. The NiCr{sub 2}O{sub 4} film formed on the metal surfaces enhances the IGSCC resistance. Similar relationship between Cr depletion and Cr carbide precipitation is also observed in Alloy 600 in deaerated caustic solutions at high temperatures. (3) Concerning intergranular attack (IGA), which occurs in oxidizing caustic solutions at high temperature, existence of semi-continuous or continuous Cr carbides improves the IGA resistance regardless of Cr depletion. A dual layer corrosion protective film composed of an upper layer of NiO and lower layer of Cr{sub 2}O{sub 3} formed on metal surfaces, of which formation is accelerated by selective Cr carbide dissolution, may be responsible for the IGA resistance.

  13. The resistance of selected high strength alloys to embrittlement by a hydrogen environment. [iron and cobalt base alloys

    NASA Technical Reports Server (NTRS)

    Benson, R. B., Jr.

    1974-01-01

    Selected high strength iron base and cobalt base alloys were resistant to degradation of mechanical properties in a one atmosphere hydrogen environment at ambient temperature. These alloys were strengthened initially by cold working which produced strain induced martensite and fcc mechanical twins in an fcc matrix. Heat treatment of the cobalt base alloy after cold working produced carbide precipitates with retention of an hcp epsilon phase which increased the yield strength level. High strength alloys can be produced which have some resistance to degradation of mechanical properties by a hydrogen environment under certain conditions.

  14. High Strength and Thermally Stable Nanostructured Magnesium Alloys and Nanocomposites

    NASA Astrophysics Data System (ADS)

    Chang, Yuan-Wei

    Magnesium and its alloys are currently in the spotlight of global research because of the need to limit energy consumption and reduce the environmental impact. In particular, their low densities compared to other structural metals make them a very attractive alternative in the automobile and aerospace industries. However, their low strength compared to other structural materials (e.g. Al and steels) has limited their widespread application. This dissertation presents the results of developing and investigation of a high strength nanostructured magnesium-aluminum alloy and composite. The nanostructured magnesium alloy is prepared by cryomilling and consolidated by spark-plasma-sintering. Focused ion beam is used to prepare micropillars with different diameters ranging from 1.5 to 8 mum and micro-compression test is conducted by nanoindenter in order to evaluate the mechanical properties. The yield strength obtained in the present study is around three times higher than conventional magnesium alloys (120 MPa vs. 370 MPa). The yield strength of the nanostructured magnesium alloy is further improved through hot extrusion, resulting in a yield strength of 550 MPa and an ultimate strength of 580 MPa. The nanostructured magnesium alloy exhibits a strong size-dependence, and a significant improvement in strength is observed when the pillar diameter is reduced to below 3.5 mum. The deformation mechanisms of the compressed pillars were characterized using transmission electron microscopy. The size-induced strengthening is attributed to a less number of dislocation sources along with a higher activity of non-basal deformation mechanisms. We have also developed a high strength and thermally stable nanostructured magnesium composite by adding diamantane. A yield strength of 500 MPa is achieved, moreover, excellent thermal stability is demonstrated in the magnesium alloy containing diamantanes. The strength and grain size are thermally stable after annealing at 400°C for 100

  15. The corrosion behavior and microstructure of high-velocity oxy-fuel sprayed nickel-base amorphous/nanocrystalline coatings

    NASA Astrophysics Data System (ADS)

    Dent, A. H.; Horlock, A. J.; McCartney, D. G.; Harris, S. J.

    1999-09-01

    The corrosion characteristics of two Ni-Cr-Mo-B alloy powders sprayed by the high-velocity oxy-fuel (HVOF) process have been studied using potentiodynamic and potentiostatic corrosion analysis in 0.5 M H2SO4. The deposits were also microstructurally characterized using x-ray diffraction (XRD), scanning electron microscopy (SEM) (utilizing both secondary electron and backscattered electron modes), and transmission electron microscopy (TEM). Results from the microstructural examination of the two alloys have revealed a predominantly amorphous/nanocrystalline face centered cubic (fcc) matrix containing submicron boride precipitates as well as regions of martensitically transformed laths. Apparent recrystallization of the amorphous matrix has also been observed in the form of cellular crystals with a fcc structure. The oxide stringers observed at splat boundaries were found to be columnar grained α-Cr2O3, though regions of the spinel oxide NiCr2O4 with a globular morphology were also observed. The coatings of the two alloys exhibited comparable resistance to corrosion in 0.5 M H2SO4, as revealed by potentiodynamic tests. They both had rest potentials approximately equal to -300 mV saturated calomel electrode (SCE) and passive region current densities of ˜1 mA/cm2. Microstructural examination of samples tested potentiostatically revealed the prevalence of degradation at splat boundaries, especially those where significant oxidation of the deposit occurred.

  16. Immiscibility in the NiFe2O4-NiCr2O4 Spinel Binary

    SciTech Connect

    S Ziemniak

    2004-08-13

    The solid solution behavior of the Ni(Fe{sub 1-n}Cr{sub n}){sub 2}O{sub 4} spinel binary is investigated in the temperature range 400-1200 C. Non-ideal solution behavior, as exhibited by non-linear changes in lattice parameter with changes in n, is observed in a series of single-phase solids air-cooled from 1200 C. Air-annealing for one year at 600 C resulted in partial phase separation in a spinel binary having n = 0.5. Spinel crystals grown from NiO, Fe{sub 2}O{sub 3} and Cr{sub 2}O{sub 3} reactants, mixed to give NiCrFeO{sub 4}, by Ostwald ripening in a molten salt solvent, exhibited single phase stability down to about 750 C (the estimated consolute solution temperature, T{sub cs}). A solvus exists below T{sub cs}. The solvus becomes increasingly asymmetric at lower temperatures and extrapolates to n values of 0.2 and 0.7 at 300 C. The extrapolated solvus is shown to be consistent with that predicted using a primitive regular solution model in which free energies of mixing are determined entirely from changes in configurational entropy at room temperature.

  17. Development of the Process Index for NiCrAlY Coatings with the Mettech Axial III™ System

    NASA Astrophysics Data System (ADS)

    Gao, Feng; Yang, Qi; Huang, Xiao; Liu, Rong

    2013-03-01

    NiCrAlY coatings were deposited using the Mettech Axial III™ plasma spray system. The microstructural features of the coatings, such as the porosity, crack, un-melted particle, and oxide content, were analyzed to investigate the effects of the spray process parameters on these features. Two Taguchi arrays were used to examine the effects of the spray process parameters such as powder size, ratio of (H2 + N2) gas flow over total gas flow, current, spray-gun nozzle size, and spray distance, on the microstructural features of the coatings. The results from statistical analysis are used to create regression equations to predict the microstructural features of the coatings. In the regression equations, a process index (PI) is used as a complex variable incorporating a number of process parameters. The results from an additional set of experiments are used to verify the validity of the regression equations. It has been demonstrated that the equations correlate well with the results from the subsequent set of experiments. It is concluded from this study that the PI can be used to categorize coating qualities with respect to the extent of crack, porosity, unmelted particle, and oxide content in the coating. These equations can also serve as an initial step in developing process parameters by means of the Mettech Axial III™ System.

  18. Stress corrosion cracking behavior of 3.5NiCrMoV steel in carbonated pure water

    SciTech Connect

    Tsuchiyama, Tomohiro; Matsumoto, Osamu; Nakayama, Takenori |

    1998-12-31

    SCC susceptibility of 3.5NiCrMoV steel in a carbonated pure water at 157 C decreased with the decrease of P content in steel. SCC susceptibility also decreased by the addition of Nb. It was also confirmed that the SCC cracks were primarily intergranular. An Auger electron spectroscopy (AES) analysis revealed that P segregation to grain boundary might play an essential role in accelerating SCC susceptibility, and Nb could suppress the P segregation to grain boundary. The role of Nb in raising resistance to SCC is thought to be attributed to the decreasing P segregation to grain boundary, resulting from increasing segregation interface due to fine NbC formation in steel. The measurement of anodic current decay in a carbonated solution with and without HPO{sub 4}{sup 2{minus}} ion showed that HPO{sub 4}{sup 2{minus}} ion accelerates the repassivation of a fresh surface, indicating that P segregation to grain boundary might be mainly attributed to the crack-sharpening effect due to repassivation by the formation of phosphate species at the crack tip.

  19. A new high strength alloy for hydrogen fueled propulsion systems

    NASA Technical Reports Server (NTRS)

    Mcpherson, W. B.

    1986-01-01

    This paper describes the development of a high-strength alloy (1241 MPa ultimate and 1103 MPa yield, with little or no degradation in hydrogen) for application in advanced hydrogen-fueled rocket engines. Various compositions of the Fe-Ni-Co-Cr system with elemental additions of Cb, Ti and Al are discussed. After processing, notched tensile specimens were tested in 34.5-MPa hydrogen at room temperature, as the main screening test. The H2/air notch tensile ratio was used as the selection/rejection criterion. The most promising alloys are discussed.

  20. High-strength nanostructured titanium alloy for aerospace industry

    NASA Astrophysics Data System (ADS)

    Naydenkin, E. V.; Mishin, I. P.; Ratochka, I. V.; Vinokurov, V. A.

    2015-10-01

    The technological regimes of receiving of round bars of VT22 titanium alloy with the diameter 22 mm and hierarchically organized ultrafine-grained (nano-) structure by helical rolling and subsequent heat treatment (aging) were developed. It was shown that such structure formation results in a substantial increase (by more than 20%) of strength properties of the alloy as compared to the initial state. The obtained rods with a high specific strength may be used in the aerospace industry in the manufacture of critical structural elements.

  1. Engineered Coatings for Ni Alloys in High Temperature Reactors

    NASA Astrophysics Data System (ADS)

    Clark, Elizabeth A.; Yang, James Y.; Kumar, Deepak; Was, Gary S.; Levi, Carlos G.

    2013-02-01

    Alloy 617 is a candidate material for the intermediate heat exchanger of the He-cooled very high temperature reactor. At target temperatures ≥1223 K (950 °C), low level impurities in the gas stream may cause carburization, decarburization, and/or oxidation of 617 with deleterious effects on its mechanical properties. The chromia scale formed naturally by 617 does not provide adequate protection in the expected environment. Alpha alumina offers a greater potential as an effective diffusion barrier with superior stability, but it requires modification of the alloy surface. This work explores two approaches to surface modification based on aluminizing, either alone or in combination with FeCrAlY cladding, followed by pre-oxidation to form alpha alumina. Both approaches yield coatings with promising diffusional stability on alloy 617. Initial corrosion studies in impure He environments reveal that the alpha alumina is stable and protects the underlying substrate in both carburizing and decarburizing environments.

  2. Hydrofluoric Acid Corrosion Study of High-Alloy Materials

    SciTech Connect

    Osborne, P.E.

    2002-09-11

    A corrosion study involving high-alloy materials and concentrated hydrofluoric acid (HF) was conducted in support of the Molten Salt Reactor Experiment Conversion Project (CP). The purpose of the test was to obtain a greater understanding of the corrosion rates of materials of construction currently used in the CP vs those of proposed replacement parts. Results of the study will help formulate a change-out schedule for CP parts. The CP will convert slightly less than 40 kg of {sup 233}U from a gas (UF{sub 6}) sorbed on sodium fluoride pellets to a more stable oxide (U{sub 3}O{sub 8}). One by-product of the conversion is the formation of concentrated HF. Six moles of highly corrosive HF are produced for each mole of UF{sub 6} converted. This acid is particularly corrosive to most metals, elastomers, and silica-containing materials. A common impurity found in {sup 233}U is {sup 232}U. This impurity isotope has several daughters that make the handling of the {sup 233}U difficult. Traps of {sup 233}U may have radiation fields of up to 400 R at contact, a situation that makes the process of changing valves or working on the CP more challenging. It is also for this reason that a comprehensive part change-out schedule must be established. Laboratory experiments involving the repeated transfer of HF through 1/2-in. metal tubing and valves have proven difficult due to the corrosivity of the HF upon contact with all wetted parts. Each batch of HF is approximately 1.5 L of 33 wt% HF and is transferred most often as a vapor under vacuum and at temperatures of up to 250 C. Materials used in the HF side of the CP include Hastelloy C-276 and Monel 400 tubing, Haynes 230 and alloy C-276 vessels, and alloy 400 valve bodies with Inconel (alloy 600) bellows. The chemical compositions of the metals discussed in this report are displayed in Table 1. Of particular concern are the almost 30 vendor-supplied UG valves that have the potential for exposure to HF. These valves have been

  3. Barnacle-induced corrosion of high-alloyed steels

    SciTech Connect

    Koryakova, M.D.; Filonenko, N.Yu.; Kaplin, Yu.M.

    1995-03-01

    Local corrosion of two sorts of high-alloyed steels under the action of acorn barnacles (Balanuses) has been studied. It has been shown that in natural seawater at anaerobic conditions beneath living and dead barnacles, metabolic activity of bacteria may be considered as a primary cause for local surface depassivation.

  4. Precipitation-Strengthened, High-Temperature, High-Force Shape Memory Alloys

    NASA Technical Reports Server (NTRS)

    Noebe, Ronald D.; Draper, Susan L.; Nathal, Michael V.; Crombie, Edwin A.

    2008-01-01

    Shape memory alloys (SMAs) are an enabling component in the development of compact, lightweight, durable, high-force actuation systems particularly for use where hydraulics or electrical motors are not practical. However, commercial shape memory alloys based on NiTi are only suitable for applications near room temperature, due to their relatively low transformation temperatures, while many potential applications require higher temperature capability. Consequently, a family of (Ni,Pt)(sub 1-x)Ti(sub x) shape memory alloys with Ti concentrations ranging from about 15 to 25 at.% have been developed for applications in which there are requirements for SMA actuators to exert high forces at operating temperatures higher than those of conventional binary NiTi SMAs. These alloys can be heat treated in the range of 500 C to produce a series of fine precipitate phases that increase the strength of alloy while maintaining a high transformation temperature, even in Ti-lean compositions.

  5. Al/sub 2/O/sub 3/ adherence on CoCrAl alloys

    SciTech Connect

    Kingsley, L.M.

    1980-04-01

    Adherence of protective oxides on NiCrAl and CoCrAl superalloys has been promoted by a dispersion of a highly oxygen reactive element or its oxide being produced within the protection system. Two aspects of this subject are investigated here: the use of Al/sub 2/O/sub 3/ as both the dispersion and protective oxide; and the production of an HfO/sub 2/ dispersion while simultaneously aluminizing the alloy. It was found that an Al/sub 2/O/sub 3/ dispersion will act to promote the adherence of an external scale of Al/sub 2/O/sub 3/ to a degree comparable to previously tested dispersions and an HfO/sub 2/ dispersion comparable to that produced by a Rhines pack treatment is produced during aluminization.

  6. Advanced Tribological Coatings for High Specific Strength Alloys

    DTIC Science & Technology

    1989-09-29

    Hard Anodised 4 HSSA12 (SHT) Plasma Nitrided 1 HSSA13 (H&G) Plasma Nitrided 2 HSSA14 (SHT) High Temperature Nitrocarburized 1 HSSA15 (H&G) Nitrox 1...HSSA26 ( High Temperature Plasma Nitriding) has recently arrived, and is currently undergoing metallographic examination. The remaining samples are still...Report No 3789/607 Advanced Tribological Coatings For High Specific Strength Alloys, R&D 5876-MS-01 Contract DAJ A45-87-C-0044 5th Interim Report

  7. Computational and Experimental Development of Novel High Temperature Alloys

    SciTech Connect

    Kramer, M.J.; Ray, P.K.; and Akinc, M.

    2010-06-29

    The work done in this paper is based on our earlier work on developing an extended Miedema model and then using it to downselect potential alloy systems. Our approach is to closely couple the semi-empirical methodologies to more accurate ab initio methods to dentify the best candidates for ternary alloying additions. The architectural framework for our material's design is a refractory base metal with a high temperature intermetallic which provides both high temperature creep strength and a source of oxidatively stable elements. Potential refractory base metals are groups IIIA, IVA and VA. For Fossil applications, Ni-Al appears to be the best choice to provide the source of oxidatively stable elements but this system requires a 'boost' in melting temperatures to be a viable candidate in the ultra-high temperature regime (> 1200C). Some late transition metals and noble elements are known to increase the melting temperature of Ni-Al phases. Such an approach suggested that a Mo-Ni-Al system would be a good base alloy system that could be further improved upon by dding Platinum group metals (PGMs). In this paper, we demonstrate the variety of microstructures that can be synthesized for the base alloy system, its oxidation behavior as well as the oxidation behavior of the PGM substituted oxidation resistant B2 NiAl phase.

  8. Modeling of high entropy alloys of refractory elements

    NASA Astrophysics Data System (ADS)

    del Grosso, M. F.; Bozzolo, G.; Mosca, H. O.

    2012-08-01

    Reverting the traditional process of developing new alloys based on one or two single elements with minority additions, the study of high entropy alloys (HEA) (equimolar combinations of many elements) has become a relevant and interesting new field of research due to their tendency to form solid solutions with particular properties in the absence of intermetallic phases. Theoretical or modeling studies at the atomic level on specific HEA, describing the formation, structure, and properties of these alloys are limited due to the large number of constituents involved. In this work we focus on HEA with refractory elements showing atomistic modeling results for W-Nb-Mo-Ta and W-Nb-Mo-Ta-V HEA, for which experimental background exists. An atomistic modeling approach is applied for the determination of the role of each element and identification of the interactions and features responsible for the transition to the high entropy regime. Results for equimolar alloys of 4 and 5 refractory elements, for which experimental results exist, are shown. A straightforward algorithm is introduced to interpret the transition to the high entropy regime.

  9. High temperature oxidation resistant coatings for the directionally solidified Ni-Nb-Cr-Al eutectic superalloy

    NASA Technical Reports Server (NTRS)

    Strangman, T. E.; Ulion, N. E.; Felten, E. J.

    1977-01-01

    Protective coatings required for the Ni-Nb-Cr-Al directionally solidified eutectic superalloy were developed and evaluated on the basis of oxidation resistance, diffusional stability, thermal fatigue, and creep resistance. NiCrAlY+Pt and NiCrAlY physical vapor-deposition coating systems exhibited the best combination of properties. Burner-rig testing indicated that the useful life of a 127-micron-thick NiCrAlY+Pt coating exceeds 1000 h at 1366 K. Eutectic-alloy creep lives at 1311 K and a stress of 151.7 MN/sq m were greater for NiCrAlY+Pt-coated specimens than for uncoated specimens by a factor of two.

  10. Development of Combinatorial Methods for Alloy Design and Optimization

    SciTech Connect

    Pharr, George M.; George, Easo P.; Santella, Michael L

    2005-07-01

    rapid structural and chemical characterization of alloy libraries was developed based on high intensity x-radiation available at synchrotron sources such as the Advanced Photon Source (APS) at Argonne National Laboratory (ANL). With the technique, structural and chemical characterization of up to 2500 discrete positions on a library can made in a period of less than 4 hours. Among the parameters that can be measured are the chemical composition, crystal structure, lattice parameters, texture, and grain size. From these, one can also deduce isothermal sections of ternary phase diagrams. The equipment and techniques needed to do this are now in place for use in future combinatorial studies at the ORNL beam line at the APS. In conjunction with the chemical and structural investigations, nanoindentation techniques were developed to investigate the mechanical properties of the combinatorial libraries. The two primary mechanical properties of interest were the elastic modulus, E, and hardness, H, both of which were measured on alloy library surfaces with spatial resolutions of better than 1 m. A nanoindentation testing system at ORNL was programmed to make a series of indentations at specified locations on the library surface and automatically collect and store all the data needed to obtain hardness and modulus as a function of position. Approximately 200 indentations can be made during an overnight run, which allows for mechanical property measurement over a wide range of chemical composition in a relatively short time. Since the materials based on the Fe-Ni-Cr system often find application in highly carburizing and harsh chemical environments, simple techniques were developed to assess the resistance of Fe-Ni-Cr alloy libraries to carburization and corrosion. Alloy libraries were carburized by standard techniques, and the effectiveness of the carburization at various points along the sample surface was assessed by nanoindentation hardness measurement. Corrosion tests were

  11. Commercialization of NASA's High Strength Cast Aluminum Alloy for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2003-01-01

    In this paper, the commercialization of a new high strength cast aluminum alloy, invented by NASA-Marshall Space Flight Center, for high temperature applications will be presented. Originally developed to meet U.S. automotive legislation requiring low- exhaust emission, the novel NASA aluminum alloy offers dramatic improvement in tensile and fatigue strengths at elevated temperatures (450 F-750 F), which can lead to reducing part weight and cost as well as improving performance for automotive engine applications. It is an ideal low cost material for cast components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. NASA alloy also offers greater wear resistance, dimensional stability, and lower thermal expansion compared to conventional aluminum alloys, and the new alloy can be produced economically from sand, permanent mold and investment casting. Since 2001, this technology was licensed to several companies for automotive and marine internal combustion engines applications.

  12. High Temperature Fatigue Crack Growth Behavior of Alloy 10

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2001-01-01

    Methods to improve the high temperature, dwell crack growth resistance of Alloy 10, a high strength, nickel-base disk alloy, were studied. Two approaches, heat treat variations and composition modifications, were investigated. Under the heat treat approach, solution temperature, cooling rates, and stabilization, were studied. It was found that higher solution temperatures, which promote coarser grain sizes, coupled with a 1550 F stabilization treatment were found to significantly reduce dwell crack growth rates at 1300 F Changes in the niobium and tantalum content were found to have a much smaller impact on crack growth behavior. Lowering the niobium:tantalum ratio did improve crack growth resistance and this effect was most pronounced for coarse grain microstructures. Based on these findings, a coarse grain microstructure for Alloy 10 appears to be the best option for improving dwell crack growth resistance, especially in the rim of a disk where temperatures can reach or exceed 1300 T. Further, the use of advanced processing technologies, which can produce a coarse grain rim and fine grain bore, would be the preferred option for Alloy 10 to obtain the optimal balance between tensile, creep, and crack growth requirements for small gas turbine engines.

  13. Oxidation of Palladium-Chromium Alloys for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Piltch, Nancy D.; Jih-Fen, Lei; Zeller, Mary V.

    1994-01-01

    An alloy consisting of Pd with 13 wt % Cr is a promising material for high temperature applications. High temperature performance is degraded by the oxidation of the material, which is more severe in the fine wires and thin films used for sensor applications than in the bulk. The present study was undertaken to improve our understanding of the physical and chemical changes occurring at these temperatures and to identify approaches to limit oxidation of the alloy. The alloy was studied in both ribbon and wire forms. Ribbon samples were chosen to examine the role of grain boundaries in the oxidation process because of the convenience of handling for the oxidation studies. Wire samples 25 microns in diameter which are used in resistance strain gages were studied to correlate chemical properties with observed electrical, physical, and structural properties. Overcoating the material with a metallic Cr film did prevent the segregation of Pd to the surface; however, it did not eliminate the oxidation of the alloy.

  14. Damping of High-temperature Shape Memory Alloys

    NASA Technical Reports Server (NTRS)

    Duffy, Kirsten P.; Padula, Santo A., II; Scheiman, Daniel A.

    2008-01-01

    Researchers at NASA Glenn Research Center have been investigating high temperature shape memory alloys as potential damping materials for turbomachinery rotor blades. Analysis shows that a thin layer of SMA with a loss factor of 0.04 or more would be effective at reducing the resonant response of a titanium alloy beam. Two NiTiHf shape memory alloy compositions were tested to determine their loss factors at frequencies from 0.1 to 100 Hz, at temperatures from room temperature to 300 C, and at alternating strain levels of 34-35x10(exp -6). Elevated damping was demonstrated between the M(sub s) and M(sub f) phase transformation temperatures and between the A(sub s) and A(sub f) temperatures. The highest damping occurred at the lowest frequencies, with a loss factor of 0.2-0.26 at 0.1 Hz. However, the peak damping decreased with increasing frequency, and showed significant temperature hysteresis in heating and cooling. Keywords: High-temperature, shape memory alloy, damping, aircraft engine blades, NiTiHf

  15. Effect of CeO2 on Cyclic Hot-Corrosion Behavior of Detonation-Gun Sprayed Cr3C2-NiCr Coatings on Ni-Based Superalloy

    NASA Astrophysics Data System (ADS)

    Saladi, Sekar; Menghani, Jyoti; Prakash, Satya

    2015-03-01

    The hot-corrosion behavior of detonation-gun sprayed Cr3C2-NiCr coatings with and without 0.4 wt.% CeO2 additive on Ni-based superalloy inconel-718 is comparatively discussed in the present study. Hot-corrosion studies were carried out at 900 °C for 100 cycles in Na2SO4-60%V2O5 molten salt environment under cyclic heating and cooling conditions on bare and coated superalloys. The thermo-gravimetric technique was used to establish kinetics of hot-corrosion. XRD, FESEM/EDAX, and EDX mapping techniques were used to analyze the corrosion products of bare and coated samples. The results indicate that Cr3C2-NiCr-CeO2-coated superalloy showed better hot-corrosion resistance as compared to bare and Cr3C2-NiCr-coated superalloys. The addition of CeO2 has improved micro-hardness, porosity, and surface roughness values of Cr3C2-NiCr-CeO2 coating. The overall weight gain and parabolic rate constant of Cr3C2-NiCr-CeO2-coated superalloy were found to be lowest in the present study signifying that the addition of CeO2 in Cr3C2-NiCr powder has contributed to the development of adherent and dense oxide scale on the coating at elevated temperature.

  16. Simulated Single Tooth Bending of High Temperature Alloys

    NASA Technical Reports Server (NTRS)

    Handschuh, Robert, F.; Burke, Christopher

    2012-01-01

    Future unmanned space missions will require mechanisms to operate at extreme conditions in order to be successful. In some of these mechanisms, very high gear reductions will be needed to permit very small motors to drive other components at low rotational speed with high output torque. Therefore gearing components are required that can meet the mission requirements. In mechanisms such as this, bending fatigue strength capacity of the gears is very important. The bending fatigue capacity of a high temperature, nickel-based alloy, typically used for turbine disks in gas turbine engines and two tool steel materials with high vanadium content, were compared to that of a typical aerospace alloy-AISI 9310. Test specimens were fabricated by electro-discharge machining without post machining processing. Tests were run at 24 and at 490 C. As test temperature increased from 24 to 490 C the bending fatigue strength was reduced by a factor of five.

  17. Experimental Study on Surface Characteristics of Laser Cladding Layer Regulated by High-Frequency Microforging

    NASA Astrophysics Data System (ADS)

    Fan, Xiang Fang; Zhou, Ju; Qiu, Chang Jun; He, Bin; Ye, Jiang; Yuan, Bo; Pi, Zhengqing

    2011-03-01

    High-frequency microforging technology is used to produce micrometer-scale plastic deformation on the surface of material out of the vibration impact of a forging punch, and the cumulative effect of its various frequencies on micrometer-scale plastic deformation can cause changes of surface microstructure and mechanical properties. This study used (1) a self-made machine to treat NiCrBSi alloy, (2) a mechanical comparator and optical microscopy (OM) to study the geometric characteristics of plastic deformation, (3) OM and scanning electric microscopy (SEM) to observe influence on surface microstructure and cracking behavior of the laser cladding layer under microforging, (4) x-ray diffractometer (XRD) to measure the surface residual stress of laser cladding layer before and after forging, and (5) microhardness tester and wearing experimental machine to study changes of microhardness, friction coefficient, and wear characteristics of laser cladding layer after microforging. The results have shown that high-frequency microforging could produce plastic deformation about 150 μm deep on the surface of NiCrBSi alloy clad by laser. Regular dendrite and eutectic crystallization microstructure, which is a peculiar characteristic of the laser cladding layer, was broken into pieces and formed residual compression residual stress on the surface. Resistance to cracking of laser cladding layer improved greatly, microhardness and wearability increased, and the friction coefficient did not under go a noticeable change.

  18. Brazing stainless steel using a new MBF-series of Ni-Cr-B-Si amorphous brazing foils

    SciTech Connect

    Rabinkin, A.; Wenski, E.; Ribaudo, A.

    1998-02-01

    A group of new high chromium containing amorphous brazing filler metals in foil form has been developed for applications in highly corrosive and/or high temperature environments. These new alloys contain 10--16 wt-% chromium, 1.2--1.6 wt-% boron, i.e., minimal amount needed for amorphability, 7.0--7.5 wt-% silicon 0--5 wt-% molybdenum, and nickel as the balance. Their T{sub S} is within 975--1,030 C (1,787--1,886 F) and T{sub L} is within 1,090--1,140 C (1,994--2,084 F) ranges. The alloys exhibit low erosion of base metal and show no significant detrimental effects on base metal strength because boron concentration is kept to a minimum. It was found that optimal combination of strength, ductility and fatigue resistance of joints is obtained when brazing is combined with high temperature annealing in one extended cycle. The joints after such treatment are practically free of the brittle central eutectic line and the base metals adjoining braze area have only limited and localized segregation of chromium borides. The joint itself is uniform and has a strong and ductile microstructure with only one nickel-chromium-based solid solution phase. The fracture of brazements occurs predominantly in the base metal with the joint ultimate strength higher than the yield strength of the virgin 316L base metal. The brazements have a high corrosion resistance in sea water and water solutions of ammonia and phosphoric acid.

  19. PILOT EVALUATION OF VANADIUM ALLOYS.

    DTIC Science & Technology

    ARCS, SHEETS, ROLLING(METALLURGY), HIGH TEMPERATURE, SCIENTIFIC RESEARCH, COMPRESSIVE PROPERTIES, DUCTILITY, CREEP, OXIDATION, COATINGS , SILICIDES , HARDNESS, WELDING, EXTRUSION, TANTALUM ALLOYS, MOLYBDENUM ALLOYS....VANADIUM ALLOYS, * NIOBIUM ALLOYS, MECHANICAL PROPERTIES, MECHANICAL PROPERTIES, TITANIUM ALLOYS, ZIRCONIUM ALLOYS, CARBON ALLOYS, MELTING, ELECTRIC

  20. Ductilization of High-Strength Magnesium Alloys

    DTIC Science & Technology

    2012-09-17

    Wang thermodynamic model previously validated in high-performance steels . The calculations identify the cohesion enhancing potencies of grain boundary...thermodynamic model previously validated in high-performance steels . The calculations identify the cohesion enhancing potencies of grain boundary...boundary cohesion, based on the Rice-Wang thermodynamic model previously validated in high-performance steels . The calculations identify the cohesion

  1. PYTi-NiCr Signatures in the Columbia Hills are Present in Certain Martian Meteorites

    NASA Technical Reports Server (NTRS)

    Clark, B. C.; Gellert, R.; Ming, D. W.; Morris, R. V.; Mittlefehldt, D. W.; Squyres, S. W.

    2006-01-01

    Uniquely high levels of phosphorus and titanium were observed in several samples [1-3] by the APXS x-ray fluorescence measurements as the MER Spirit rover climbed Husband Hill (Columbia Hills, Gusev crater, Mars). A careful study of many such samples and their geochemical variability has revealed additional elements in this pattern, and that the derived multi-element signature is also unambiguously manifested in several martian meteorites.

  2. Equal-Channel Angular Extrusion of a Low-Density High-Entropy Alloy Produced by High-Energy Cryogenic Mechanical Alloying

    NASA Astrophysics Data System (ADS)

    Hammond, Vincent H.; Atwater, Mark A.; Darling, Kristopher A.; Nguyen, Hoang Q.; Kecskes, Laszlo J.

    2014-10-01

    In this study, we demonstrate the feasibility of forming a bulk consolidated, low-density high-entropy alloy, namely AlFeMgTiZn, which shows reasonable mechanical properties and high hardness. The fabrication of the high-entropy alloy from powdered precursors via high-energy mechanical alloying as a function of milling time is presented. In turn, the evolution of the alloy microstructure with postmilling anneal treatment is elucidated. Last, the severe plastic deformation processing methodology, i.e., equal-channel angular extrusion, chosen for consolidation, is described and shown to result in a bulk product with good results.

  3. Welding of aluminum alloy with high power direct diode laser

    NASA Astrophysics Data System (ADS)

    Abe, Nobuyuki; Morikawa, Atsuhito; Tsukamoto, Masahiro; Maeda, Koichi; Namba, Keizo

    2003-06-01

    Characterized by high conversion efficiency, small size, light weight and a long lifetime, high power diode lasers are currently being developed for application to various types of metal fabrication, such as welding. In this report, a 4kW high power direct diode laser was used to weld aluminum alloys, which are the focus of increasing attention from the automobile industry because of their light weight, high formability and easy recyclability. The applicability of a direct diode laser to aluminum alloy bead-on plate, butt and lap-fillet welding was studied under various welding conditions. A sound bead without cracks was successfully obtained when 1 mm thick aluminum alloy was welded by bead-on welding at a speed of 12m/min. Moreover, the bead cross section was heat conduction welding type rather than the keyhole welding type of conventional laser welding. Investigation of the welding phenomena with a high-speed video camera showed no spattering or laser plasma, so there was no problem with laser plasma damaging the focusing lens despite the diode laser's short focusing distance.

  4. Synthesis and magnetization studies of nanopowder Fe₇₀Ni₂₀Cr₁₀ alloys prepared by high energy milling

    SciTech Connect

    Chater, R.; Bououdina, M.; Chaanbi, D.; Abbas, H.

    2013-05-01

    Nanocrystalline Fe{sub 1–x–y}NixCry (x=20, y=10% in Wt)) alloy samples were prepared by mechanical alloying process. Fe, Ni and Cr elemental powders have been ball milled in a planetary mill for various periods of time, up to 27 h. XRD analysis allowed the determination of the structure of the mixture, the average crystallite size and the lattice parameter as a function of milling time. The complete formation of FeNiCr is observed after 27 h milling. With increasing milling time from 0 to 27 h, it is observed that the lattice parameter increases from 0.3515 to 0.3593 nm as well as an increase of microstrain from 0.15 to 0.40%, whereas the grain size decreases from 48 to 13 nm. Grain morphology of the powders at different formation stages was examined using SEM. Saturation magnetization and coercive fields derived from the hysteresis curves are discussed as a function of milling time. - Graphical abstract: Fe₇₀Ni₂₀Cr₁₀ nanopowders were prepared using a planetary ball mill. The structure and microstructure vary with milling time; thereby important modifications of the magnetic properties were observed and discussed. Highlights: • Nanocrystalline Fe₇₀Ni₂₀Cr₁₀ alloy were prepared by the mechanical alloying process. • The complete formation of Fe₇₀Ni₂₀Cr₁₀ is observed after 24 h milling. • With increasing milling time, the grain size decreases, while the strain increases. • The SEM images allowed following the morphology of the materials at different stages. • Ms and HC derived from the hysteresis are discussed as a function of milling time.

  5. Production of Ni-Cr-Ti-natural fibres composite and investigation of mechanical properties

    SciTech Connect

    Pesmen, G.; Erol, A.

    2015-03-30

    Intermetallic materials such as Ni{sub 2}Ti, Cr{sub 2}Ti are among advanced technology materials that have outstanding mechanical and physical properties for high temperature applications. Especially creep resistance, low density and high hardness properties stand out in such intermetallics. The microstructure, mechanical properties of (%50Ni-%48Cr-%2Ti)-%10Naturel Fibres and (%64Ni-%32Cr-%4Ti)-%10Naturel Fibres powders were investigated using specimens produced by tube furnace sintering at 1000-1200-1400°C temperature. A composite consisting of ternary additions, a metallic phase, Ti,Cr and Ni have been prepared under Ar shroud and then tube furnace sintered. XRD, SEM (Scanning Electron Microscope), were investigated to characterize the properties of the specimens. Experimental results carried out for composition (%64Ni-%32Cr-%4Ti)-%10Naturel at 1400°C suggest that the best properties as 112.09HV and 5,422g/cm{sup 3} density were obtained at 1400°C.

  6. Effects of HVOF Process Parameters on the Properties of Ni-Cr Coatings

    NASA Astrophysics Data System (ADS)

    Saaedi, J.; Coyle, T. W.; Arabi, H.; Mirdamadi, S.; Mostaghimi, J.

    2010-03-01

    This research examined the influence of processing parameters on the structure of a Ni-50Cr coating applied by high-velocity oxy-fuel spraying onto stainless steel specimens. This type of coating is normally used as protection against heat and corrosion encountered in power plant and marine boilers, and oil refinery heaters. A statistical design of experiments identified fuel and oxygen flow rates and spraying distance as the most influential parameters controlling the in-flight characteristics of the powder particles prior to impact. The effects of these parameters on the porosity level, oxide content, and microhardness of the coatings were then investigated in more detail. These results indicated that the oxide content and hardness of the coatings were dependent on the gas combustion ratio but not on spraying distance. The porosity level and amount of unmelted particles were reduced at the longest spraying distance.

  7. Development of ductile high-strength chromium alloys, phase 2

    NASA Technical Reports Server (NTRS)

    Filippi, A. M.

    1973-01-01

    Strength and ductility were evaluated for chromium alloys dispersion hardened with the putative TaC, TaB, CbC, and CbB compounds. TaC and TaB proved to be the most potent strengtheners, but when combined, their effect far outweighed that produced individually. Tests at 1422 K (2100 F) on an alloy containing these two compounds at the combined level of 0.5 m/o revealed a 495 MN/sq m (70 ksi) tensile strength for wrought material, and a 100 hour rupture strength of 208 MN/sq m (30 ksi) when solution annealed and aged to maximize creep resistance. These levels of high temperature strength greatly exceed that reported for any other chromium-base alloy. The ductile-to-brittle transition temperature (DBTT) of the two phase strengthened alloy occurred at approximately 588 K (600 F) when heat treated to optimize creep strength and was not improved by fabrication to produce a wrought and recovered microstructure. The lowest DBTT measured on any of the alloys investigated was 422 K (300 F). Strengthening phases actually formed in Cr-Ta-B and Cr-Cb-B compositions are probable M2CrB2 (M=Ta or Cb) compounds of tetragonal crystal structure. The likely habit relationship between these compounds and chromium is postulated. Cube habit coherency was identified for TaC precipitation in chromium by electron microscopy. In another study, the maximum solubility of carbon in chromium was indicated to lie between 3/4 and 1 a/o and that of boron to be 1/2 a/o.

  8. Investigating the Effects of Low Temperature Annealing of Amorphous Corrosion Resistant Alloys.

    DTIC Science & Technology

    1980-11-01

    24 vii BACKGROUND The advent of amorphous ’ alloys containing film -forming elements such as chromium has led to intensive research into corrosion...hypothesis is supported by evidence that passive films formed on Fe-Ni-Cr-P-C alloys are similar in structure to those observed on crystalline stainless...steels. 5 ’ It has also been shown that phosphorus enhances corrosion resistance, presumably by enriching the passive film in hydrated chromium

  9. Band Anticrossing in Highly Mismatched Compound Semiconductor Alloys

    NASA Technical Reports Server (NTRS)

    Yu, Kin Man; Wu, J.; Walukiewicz, W.; Ager, J. W.; Haller, E. E.; Miotkowski, I.; Su, Ching-Hua; Curreri, Peter A. (Technical Monitor)

    2001-01-01

    Compound semiconductor alloys in which metallic anions are partially replaced with more electronegative isoelectronic atoms have recently attracted significant attention. Group IIIN(sub x)V(sub 1-x) alloys with a small amount of the electronegative N substituting more metallic column V elements has been the most extensively studied class of such Highly Mismatched Alloys (HMAs). We have shown that many of the unusual properties of the IIIN(sub x)V(sub 1-x) alloys can be well explained by the Band Anticrossing (BAC) model that describes the electronic structure in terms of an interaction between highly localized levels of substitutional N and the extended states of the host semiconductor matrix. Most recently the BAC model has been also used to explain similar modifications of the electronic band structure observed in Te-rich ZnS(sub x)Te(sub 1-x) and ZnSe(sub y)Te(sub 1-y) alloys. To date studies of HMAs have been limited to materials with relatively small concentrations of highly electronegative atoms. Here we report investigations of the electronic structure of ZnSe(sub y)Te(sub 1-y) alloys in the entire composition range, y between 0 and 1. The samples used in this study are bulk ZnSe(sub y)Te(sub 1-y) crystals grown by either a modified Bridgman method or by physical vapor transport. Photomodulated reflection (PR) spectroscopy was used to measure the composition dependence of optical transitions from the valence band edge and from the spin-orbit split off band to the conduction band. The pressure dependence of the band gap was measured using optical absorption in a diamond anvil cell. We find that the energy of the spin-orbit split off valence band edge does not depend on composition and is located at about 3 eV below the conduction band edge of ZnSe. On the Te-rich side the pressure and the composition dependence of the optical transitions are well explained by the BAC model which describes the downward shift of the conduction band edge in terms of the

  10. Band Anticrossing in Highly Mismatched Compound Semiconductor Alloys

    NASA Technical Reports Server (NTRS)

    Yu, Kin Man; Wu, J.; Walukiewicz, W.; Ager, J. W.; Haller, E. E.; Miotkowski, I.; Ramdas, A.; Su, Ching-Hua; Whitaker, Ann F. (Technical Monitor)

    2001-01-01

    Compound semiconductor alloys in which metallic anions are partially replaced with more electronegative isoelectronic atoms have recently attracted significant attention. Group IIIN(x)V(1-x), alloys with a small amount of the electronegative N substituting more metallic column V elements has been the most extensively studied class of such Highly Mismatched Alloys (HMAs). We have shown that many of the unusual properties of the IIIN(x),V(1-x) alloys can be well explained by the Band Anticrossing (BAC) model that describes the electronic structure in terms of an interaction between highly localized levels of substitutional N and the extended states of the host semiconductor matrix. Most recently the BAC model has been also used to explain similar modifications of the electronic band structure observed in Te-rich ZnS(x)Te(l-x) and ZnSe(Y)Te(1-y) alloys. To date studies of HMAs have been limited to materials with relatively small concentrations of highly electronegative atoms. Here we report investigations of the electronic structure of ZnSe(y)Te(1-y) alloys in the entire composition range, 0 less than or equal to y less than or equal to 1. The samples used in this study are bulk ZnSe(y)Te(1-y) crystals grown by either a modified Bridgman method or by physical vapor transport. Photomodulated reflection (PR) spectroscopy was used to measure the composition dependence of optical transitions from the valence band edge and from the spin-orbit split off band to the conduction band. The pressure dependence of the band gap was measured using optical absorption in a diamond anvil cell. We find that the energy of the spin-orbit split off valence band edge does not depend on composition and is located at about 3 eV below the conduction band edge of ZnSe. On the Te-rich side the pressure and the composition dependence of the optical transitions are well explained by the BAC model which describes the downward shift of the conduction band edge in terms of the interaction between

  11. Low Conductive Thermal Barrier Coatings Produced by Ion Beam Assisted EB-PVD with Controlled Porosity, Microstructure Refinement and Alloying Additions for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Wolfe, Douglas E.; Singh, Jogender

    2005-01-01

    Various advanced Hafnia-based thermal barrier coatings (TBC) were applied on nickel-based superalloy coupons by electron beam physical vapor deposition. In addition, microstructural modifications to the coating material were made in an effort to reduce the thermal conductivity of the coating materials. Various processing parameters and coating system modifications were made in order to deposit the alloyed TBC with the desired microstructure and thus coating performance, some of which include applying coatings at substrate temperatures of 1150 C on both PtAl and CoNiCrAlY bond coated samples, as well as using 8YSZ as a bond layer. In addition, various characterization techniques including thermal cyclic tests, scanning electron microscopy, x-ray diffraction, thermal conductivity, and reflectivity measurements were performed. Although the coating microstructure was never fully optimized due to funding being cut short, significant reductions in thermal conductivity were accomplished through both chemistry changes (composition) and microstructural modifications.

  12. B2 structure of high-entropy alloys with addition of Al

    NASA Astrophysics Data System (ADS)

    Li, C.; Zhao, M.; Li, J. C.; Jiang, Q.

    2008-12-01

    A series of AlCrCoNiFe based alloys with equal percentage of principal components (high-entropy alloys or HE alloys) is fabricated. The related crystalline structures of the alloys are measured and calculated. Results show that the formed bcc phase is a compound based B2 structure where there is partial ionic bonding between Al and other transition metals. Thus, the bcc structure of the alloys should be a B2 instead of an A2 due to the large difference in electronegativities among the components consisting of the HE alloys.

  13. High Strength Aluminum Alloy For High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A. (Inventor); Chen, Po-Shou (Inventor)

    2005-01-01

    A cast article from an aluminum alloy has improved mechanical properties at elevated temperatures. The cast article has the following composition in weight percent: Silicon 6.0-25.0, Copper 5.0-8.0, Iron 0.05-1.2, Magnesium 0.5-1.5, Nickel 0.05-0.9, Manganese 0.05-1.2, Titanium 0.05-1.2, Zirconium 0.05-1.2, Vanadium 0.05-1.2, Zinc 0.05-0.9, Strontium 0.001-0.1, Phosphorus 0.001-0.1, and the balance is Aluminum, wherein the silicon-to-magnesium ratio is 10-25, and the copper-to-magnesium ratio is 4-15. The aluminum alloy contains a simultaneous dispersion of three types of Al3X compound particles (X=Ti, V, Zr) having a LI2 crystal structure, and their lattice parameters are coherent to the aluminum matrix lattice. A process for producing this cast article is also disclosed, as well as a metal matrix composite, which includes the aluminum alloy serving as a matrix containing up to about 60% by volume of a secondary filler material.

  14. Nonswelling behavior of HT9 alloy irradiated to high exposure

    SciTech Connect

    Pitner, A.L.; Hecht, S.L.; Trenchard, R.G.

    1993-10-01

    In-reactor monitoring of assembly axial growths in the Fast Flux Test Facility (FFTF) has shown the ferritic/martensitic alloy HT9 to be essentially swelling free out to a fast neutron fluence of at least 37 {times} 10{sup 22} n/cm{sup 2}. This superior performance directly contributes to the ability to achieve high fuel burnup levels necessary for the ultimate viability of an economical Liquid Metal Reactor (LMR) fuel system.

  15. High temperature, oxidation resistant noble metal-Al alloy thermocouple

    NASA Technical Reports Server (NTRS)

    Smialek, James L. (Inventor); Gedwill, Michael G. (Inventor)

    1994-01-01

    A thermocouple is disclosed. The thermocouple is comprised of an electropositive leg formed of a noble metal-Al alloy and an electronegative leg electrically joined to form a thermocouple junction. The thermocouple provides for accurate and reproducible measurement of high temperatures (600 - 1300 C) in inert, oxidizing or reducing environments, gases, or vacuum. Furthermore, the thermocouple circumvents the need for expensive, strategic precious metals such as rhodium as a constituent component. Selective oxidation of rhodium is also thereby precluded.

  16. Heavy metal content (Cd, Ni, Cr and Pb) in soil amendment with a low polluted biosolid

    NASA Astrophysics Data System (ADS)

    Gomez Lucas, Ignacio; Lag Brotons, Alfonso; Navarro-Pedreño, Jose; Belén Almendro-Candel, Maria; Jordán, Manuel M.; Bech, Jaume; Roca, Nuria

    2016-04-01

    The progressively higher water quality standards in Europe has led to the generation of large quantities of sewage sludge derived from wastewater treatment (Fytili and Zabaniotou 2008). Composting is an effective method to minimize these risks, as pathogens are biodegraded and heavy metals are stabilized as a result of organic matter transformations (Barker and Bryson 2002; Noble and Roberts 2004). Most of the studies about sewage sludge pollution are centred in medium and high polluted wastes. However, the aim of this study was to assess the effects on soil heavy metal content of a low polluted sewage sludge compost in order to identify an optimal application rate based in heavy metal concentration under a period of cultivation of a Mediterranean horticultural plant (Cynara carducnculus). The experiment was done between January to June: rainfall was 71 mm, the volume of water supplied every week was 10.5 mm, mean air temperatures was 14.2, 20.4 (maximum), and 9.2◦C (minimum). The soil was a clay-loam anthrosol (WRB 2006). The experimental plot (60 m2) was divided into five subplots with five treatments corresponding to 0, 2, 4, 6, and 8 kg compost/m2. Three top-soil (first 20 cm) samples from each treatment were taken (January, April and June) and these parameters were analysed: pH, electrical conductivity, organic matter and total content of heavy metals (microwave acid digestion followed by AAS-spectrometry determination). The results show that sewage sludge compost treatments increase the organic matter content and salinity (electrical conductivity of the soils) and diminish the pH. Cd and Ni total content in top-soil was affected and both slightly reduce their concentration. Pb and Cr show minor changes. In general, the application of this low polluted compost may affect the mobility of Cd and Ni due to the pH modification and the water added by irrigation along time but Pb and Cr remain their content in the top-soil. References Barker, A.V., and G.M. Bryson

  17. Mechanisms of radiation-induced segregation in CrFeCoNi-based single-phase concentrated solid solution alloys

    DOE PAGES

    He, Mo-Rigen; Wang, Shuai; Shi, Shi; ...

    2016-12-31

    Single-phase concentrated solid solution alloys have attracted wide interest due to their superior mechanical properties and enhanced radiation tolerance, which make them promising candidates for the structural applications in next-generation nuclear reactors. However, little has been understood about the intrinsic stability of their as-synthesized, high-entropy configurations against radiation damage. In this paper, we report the element segregation in CrFeCoNi, CrFeCoNiMn, and CrFeCoNiPd equiatomic alloys when subjected to 1250 kV electron irradiations at 400 °C up to a damage level of 1 displacement per atom. Cr/Fe/Mn/Pd can deplete and Co/Ni can accumulate at radiation-induced dislocation loops, while the actively segregating elementsmore » are alloy-specific. Moreover, electron-irradiated matrix of CrFeCoNiMn and CrFeCoNiPd shows L10 (NiMn)-type ordering decomposition and <001>-oriented spinodal decomposition between Co/Ni and Pd, respectively. Finally, these findings are rationalized based on the atomic size difference and enthalpy of mixing between the alloying elements, and identify a new important requirement to the design of radiation-tolerant alloys through modification of the composition.« less

  18. Mechanisms of radiation-induced segregation in CrFeCoNi-based single-phase concentrated solid solution alloys

    SciTech Connect

    He, Mo-Rigen; Wang, Shuai; Shi, Shi; Jin, Ke; Bei, Hongbin; Yasuda, Kazuhiro; Matsumura, Syo; Higashida, Kenji; Robertson, Ian M.

    2016-12-31

    Single-phase concentrated solid solution alloys have attracted wide interest due to their superior mechanical properties and enhanced radiation tolerance, which make them promising candidates for the structural applications in next-generation nuclear reactors. However, little has been understood about the intrinsic stability of their as-synthesized, high-entropy configurations against radiation damage. In this paper, we report the element segregation in CrFeCoNi, CrFeCoNiMn, and CrFeCoNiPd equiatomic alloys when subjected to 1250 kV electron irradiations at 400 °C up to a damage level of 1 displacement per atom. Cr/Fe/Mn/Pd can deplete and Co/Ni can accumulate at radiation-induced dislocation loops, while the actively segregating elements are alloy-specific. Moreover, electron-irradiated matrix of CrFeCoNiMn and CrFeCoNiPd shows L10 (NiMn)-type ordering decomposition and <001>-oriented spinodal decomposition between Co/Ni and Pd, respectively. Finally, these findings are rationalized based on the atomic size difference and enthalpy of mixing between the alloying elements, and identify a new important requirement to the design of radiation-tolerant alloys through modification of the composition.

  19. Thermophysical property measurements on low alloy high strength carbon steels

    SciTech Connect

    Li, M.; Brooks, J.A.; Atteridge, D.G.; Porter, W.D.

    1997-06-15

    The alloys of interest in this study were AISI Type 4230 and Type 4320 low alloy high strength carbon steels. They are heat-treatable steels and are usually used in the quenched and tempered condition. The Type 4130 has about 0.3% (wt.)C, 0.95%Cr, and 0.2% Mo. The Type 4320 has about 0.2%C, 1.7%Ni, 0.7%Cr, and 0.3% Mo. They are among the most popular alloy steels because of their excellent combination of mechanical properties and are used in both cast and wrought forms for many applications requiring high strength and toughness. However, during the casting operation, carbon segregation to the part surface forms a high carbon content surface layer in the part, which will induce surface cracking in the subsequent quenching process. And, during the welding operation, the critical cooling rate in the heat-affected zone (HAZ) will determine if the weldment is crack-free or not. Thus, the numerical effort to study the thermal history, microstructure evolution and residual stress development during welding and casting is critical to the application of these steels. This modeling effect requires the accurate knowledge of thermophysical properties, such as thermal expansion, solidus and liquidus temperatures, specific heat capacity, and heat of fusion. Unfortunately, these thermophysical properties are unavailable for temperatures over 1,000 C (1,2), thus the need for this study.

  20. The concentrations of IL-8 and IL-6 in gingival crevicular fluid during nickel-chromium alloy porcelain crown restoration.

    PubMed

    Yu, Lufeng; Su, JianSheng; Zou, DeRong; Mariano, Zana

    2013-07-01

    We explored gum irritation and cytotoxicity caused by nickel-chromium (Ni-Cr) alloy porcelain by interleukin-8 (IL-8), interleukin-6 (IL-6) and gingival crevicular fluid (GCF) volumes at different time points peri-crown restoration. This prospective study was conducted in 60 young adults. The total amount and concentrations of IL-8 and IL-6 per site, GCF volumes, and blood neutrophil counts were performed prior to and at 1 week, 3 months, and 6 months after Ni-Cr alloy-porcelain crown restoration. Thirty male and 30 female subjects, aged 20-35 years old were enrolled. The total amount and concentrations of IL-8 and IL-6 per site, GCF volumes increased after nickel-chromium (Ni-Cr) alloy-porcelain crown restoration, and reached its peak at the third month as the GCF volume increased by 52.20 %, the total amount and concentrations of IL-8 increased by 112.11 and 22.75 %; the total amount and concentrations of IL-6 increased by 77.66 and 17.17 % when compared to baseline. In particular, the increase of IL-8 concentration was found in female patients at 3 months after restoration; while the neutrophil count of the peripheral blood did not change significantly. The increase in the total amount and the concentrations of IL-8 and IL-6 and GCF volume may be related to the cytotoxicity induced by Ni-Cr alloy. The significant increase of IL-8 concentration in females indicates that more attention should be given to women during Ni-Cr alloy porcelain crown restoration.

  1. Cermet anode compositions with high content alloy phase

    DOEpatents

    Marschman, Steven C.; Davis, Norman C.

    1989-01-01

    Cermet electrode compositions comprising NiO-NiFe.sub.2 O.sub.4 -Cu-Ni, and methods for making, are disclosed. Addition of nickel metal prior to formation and densification of a base mixture into the cermet allows for an increase in the total amount of copper and nickel that can be contained in the NiO-NiFe.sub.2 O.sub.4 oxide system. Nickel is present in a base mixture weight concentration of from 0.1% to 10%. Copper is present in the alloy phase in a weight concentration of from 10% to 30% of the densified composition. Such cermet electrodes can be formed to have electrical conductivities well in excess of 100 ohm.sup.-1 cm.sup.-1. Other alloy and oxide system cermets having high content metal phases are also expected to be manufacturable in accordance with the invention.

  2. Method of making high strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel, particularly suitable for the mining industry, is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other subsitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  3. Observation of alloy solidification using high-speed video

    NASA Technical Reports Server (NTRS)

    Bassler, B. T.; Hofmeister, W. H.; Bayuzick, R. J.; Gorenflo, R.; Bergman, T.; Stockum, L.

    1992-01-01

    A high-speed video instrumentation system was used to observe solidification of undercooled Ti-51 at. pct Al. The camera system developed by Battelle is capable of operation at rates up to 12,000 frames per second. The system digitizes and stores video images acquired by a 64 x 64 pixel silicon photodiode array. In a joint effort with Vanderbilt University the camera was used to observe three transformations of the undercooled alloys, using containerless processing by electromagnetic levitation. The first was solidification where nucleation was induced at an undercooling of 9 percent Tl, where Tl is the liquidus temperature of the alloy, and the second was solidification where nucleation was spontaneous at an undercooling of 15 percent Tl. The third event was a solid-state nucleation and growth transformation following the solidification at an undercooling of 15 percent Tl.

  4. Advances in Solid State Joining of High Temperature Alloys

    NASA Technical Reports Server (NTRS)

    Ding, Jeff; Schneider, Judy

    2011-01-01

    Many of the metals used in the oil and gas industry are difficult to fusion weld including Titanium and its alloys. Solid state joining processes are being pursued as an alternative process to produce robust structures more amenable to high pressure applications. Various solid state joining processes include friction stir welding (FSW) and a patented modification termed thermal stir welding (TSW). The configuration of TSWing utilizes an induction coil to preheat the material minimizing the burden on the weld tool extending its life. This provides the ability to precisely select and control the temperature to avoid detrimental changes to the microstructure. The work presented in this presentation investigates the feasibility of joining various titanium alloys using the solid state welding processes of FSW and TSW. Process descriptions and attributes of each weld process will be presented. Weld process set ]up and welding techniques will be discussed leading to the challenges experienced. Mechanical property data will also be presented.

  5. Mechanical property determination of high conductivity metals and alloys

    NASA Technical Reports Server (NTRS)

    Harrod, D. L.; Vandergrift, E.; France, L.

    1973-01-01

    Pertinent mechanical properties of three high conductivity metals and alloys; namely, vacuum hot pressed grade S-200E beryllium, OFHC copper and beryllium-copper alloy no. 10 were determined. These materials were selected based on their possible use in rocket thrust chamber and nozzle hardware. They were procured in a form and condition similar to that which might be ordered for actual hardware fabrication. The mechanical properties measured include (1) tension and compression stress strain curves at constant strain rate (2) tensile and compressive creep, (3) tensile and compressive stress-relaxation behavior and (4) elastic properties. Tests were conducted over the temperature range of from 75 F to 1600 F. The resulting data is presented in both graphical and tabular form.

  6. Investigation of high-energy external influences on structural heredity of the Ti-Nb alloy

    NASA Astrophysics Data System (ADS)

    Khimich, M. A.; Parilov, E. A.; Kovalevskaya, Zh G.; Sharkeev, Yu P.

    2015-10-01

    The effects of high-energy external influences on structural heredity of Ti-Nb alloy is investigated in this paper. By the methods of XRD, SEM, EDX and optical microscopy it was founded that thermal treatment and severe plastic deformation lead to the phase transformations in the alloy, the dendritic segregation occurs and retains in the alloy under external influences.

  7. Cyclic oxidation of coated Oxide Dispersion Strengthened (ODS) alloys in high velocity gas streams at 1100 deg C

    NASA Technical Reports Server (NTRS)

    Gedwill, M. A.

    1978-01-01

    Several overlay coatings on ODS NiCrAl's were tested in Mach 1 and Mach 0.3 burner rigs to examine oxidation and thermal fatigue performance. The coatings were applied by various methods. Based on weight change, macroscopic, and metallographic observations in Mach 1 tests Nascoat 70 on TD-NiCrAl exhibited the best oxidation resistance. In Mach 0.3 tests PWA 267 and ATD-1, about equally, were the best coatings on YD-NiCrAl (Nascoat 70 was not tested in Mach 0.3 rigs).

  8. Materials Properties Database for Selection of High-Temperature Alloys and Concepts of Alloy Design for SOFC Applications

    SciTech Connect

    Yang, Z Gary; Paxton, Dean M.; Weil, K. Scott; Stevenson, Jeffry W.; Singh, Prabhakar

    2002-11-24

    To serve as an interconnect / gas separator in an SOFC stack, an alloy should demonstrate the ability to provide (i) bulk and surface stability against oxidation and corrosion during prolonged exposure to the fuel cell environment, (ii) thermal expansion compatibility with the other stack components, (iii) chemical compatibility with adjacent stack components, (iv) high electrical conductivity of the surface reaction products, (v) mechanical reliability and durability at cell exposure conditions, (vii) good manufacturability, processability and fabricability, and (viii) cost effectiveness. As the first step of this approach, a composition and property database was compiled for high temperature alloys in order to assist in determining which alloys offer the most promise for SOFC interconnect applications in terms of oxidation and corrosion resistance. The high temperature alloys of interest included Ni-, Fe-, Co-base superal

  9. Studies of Corrosion Resistant Materials Being Considered for High-Level Nuclear Waste Containment in Yucca Mountain Relevant Environments

    SciTech Connect

    McCright, R.D.; Ilevbare, G.; Estill, J.; Rebak, R.

    2001-12-09

    Containment of spent nuclear fuel and vitrified forms of high level nuclear waste require use of materials that are highly corrosion resistant to all of the anticipated environmental scenarios that can occur in a geological repository. Ni-Cr-Mo Alloy 22 (UNS N60622) is proposed for the corrosion resistant outer barrier of a two-layer waste package container at the potential repository site at Yucca Mountain. A range of water compositions that may contact the outer barrier is under consideration, and a testing program is underway to characterize the forms of corrosion and to quantify the corrosion rates. Results from the testing support models for long term prediction of the performance of the container. Results obtained to date indicate a very low general corrosion rate for Alloy 22 and very high resistance to all forms of localized and environmentally assisted cracking in environments tested to date.

  10. Highly Dispersed Alloy Catalyst for Durability

    SciTech Connect

    Vivek S. Murthi; Izzo, Elise; Bi, Wu; Guerrero, Sandra; Protsailo, Lesia

    2013-01-08

    Achieving DOE's stated 5000-hr durability goal for light-duty vehicles by 2015 will require MEAs with characteristics that are beyond the current state of the art. Significant effort was placed on developing advanced durable cathode catalysts to arrive at the best possible electrode for high performance and durability, as well as developing manufacturing processes that yield significant cost benefit. Accordingly, the overall goal of this project was to develop and construct advanced MEAs that will improve performance and durability while reducing the cost of PEMFC stacks. The project, led by UTC Power, focused on developing new catalysts/supports and integrating them with existing materials (membranes and gas diffusion layers (GDLs)) using state-of-the-art fabrication methods capable of meeting the durability requirements essential for automotive applications. Specifically, the project work aimed to lower platinum group metals (PGM) loading while increasing performance and durability. Appropriate catalysts and MEA configuration were down-selected that protects the membrane, and the layers were tailored to optimize the movements of reactants and product water through the cell to maximize performance while maintaining durability.

  11. Fatigue behavior of copper and selected copper alloys for high heat flux applications

    SciTech Connect

    Leedy, K.D.; Stubbins, J.F.; Singh, B.N.; Garner, F.A.

    1996-04-01

    The room temperature fatigue behavior of standard and subsize specimens was examined for five copper alloys: OFHC Cu, two CuNiBe alloys, a CuCrZr alloy, and a Cu-Al{sub 2}O{sub 3} alloy. Fatigue tests were run in strain control to failure. In addition to establishing failure lives, the stress amplitudes were monitored as a function of numbers of accrued cycles. The results indicate that the alloys with high initial yield strengths provide the best fatigue response over the range of failure lives examined in the present study: N{sub f} = 10{sup 3} to 10{sup 6}. In fact, the fatigue performance of the best alloys is dominated by the elastic portion of the strain range, as would be expected from the correlation of performance with yield properties. The alumina strengthened alloy and the two CuNiBe alloys show the best overall performance of the group examined here.

  12. Weldability of a high entropy CrMnFeCoNi alloy

    SciTech Connect

    Wu, Zhenggang; David, Stan A.; Feng, Zhili; Bei, Hongbin

    2016-07-19

    We present the high-entropy alloys are unique alloys in which five or more elements are all in high concentrations. In order to determine its potential as a structural alloy, a model face-centered-cubic CrMnFeCoNi alloy was selected to investigate its weldability. Welds produced by electron beam welding show no cracking. The grain structures within the fusion zone (FZ) are controlled by the solidification behavior of the weld pool. The weldment possesses mechanical properties comparable to those of the base metal (BM) at both room and cryogenic temperatures. Finally, compared with the BM, deformation twinning was more pronounced in the FZ of the tested alloy.

  13. III-V alloy heterostructure high speed avalanche photodiodes

    NASA Technical Reports Server (NTRS)

    Law, H. D.; Nakano, K.; Tomasetta, L. R.

    1979-01-01

    Heterostructure avalanche photodiodes have been successfully fabricated in several III-V alloy systems: GaAlAs/GaAs, GaAlSb/GaAlSb, and InGaAsP/InP. These diodes cover optical wavelengths from 0.4 to 1.8 micron. Early stages of development show very encouraging results. High speed response of less than 35 ps and high quantum efficiency more than 95 percent have been obtained. The dark currents and the excess avalanche noise are also dicussed. A direct comparison of GaAlSb, GaAlAsSb, and In GaAsP avalanche photodiodes is given.

  14. Development of high temperature fasteners using directionally solidified eutectic alloys

    NASA Technical Reports Server (NTRS)

    George, F. D.

    1972-01-01

    The suitability of the eutectics for high temperature fasteners was investigated. Material properties were determined as a function of temperature, and included shear parallel and perpendicular to the growth direction and torsion parallel to it. Techniques for fabricating typical fastener shapes included grinding, creep forming, and direct casting. Both lamellar Ni3Al-Ni3Nb and fibrous (Co,Cr,Al)-(Cr,Co)7C3 alloys showed promise as candidate materials for high temperature fastener applications. A brief evaluation of the performance of the best fabricated fastener design was made.

  15. Dynamic High-Temperature Characterization of an Iridium Alloy in Compression at High Strain Rates

    SciTech Connect

    Song, Bo; Nelson, Kevin; Lipinski, Ronald J.; Bignell, John L.; Ulrich, G. B.; George, E. P.

    2014-06-01

    Iridium alloys have superior strength and ductility at elevated temperatures, making them useful as structural materials for certain high-temperature applications. However, experimental data on their high-temperature high-strain-rate performance are needed for understanding high-speed impacts in severe elevated-temperature environments. Kolsky bars (also called split Hopkinson bars) have been extensively employed for high-strain-rate characterization of materials at room temperature, but it has been challenging to adapt them for the measurement of dynamic properties at high temperatures. Current high-temperature Kolsky compression bar techniques are not capable of obtaining satisfactory high-temperature high-strain-rate stress-strain response of thin iridium specimens investigated in this study. We analyzed the difficulties encountered in high-temperature Kolsky compression bar testing of thin iridium alloy specimens. Appropriate modifications were made to the current high-temperature Kolsky compression bar technique to obtain reliable compressive stress-strain response of an iridium alloy at high strain rates (300 – 10000 s-1) and temperatures (750°C and 1030°C). Uncertainties in such high-temperature high-strain-rate experiments on thin iridium specimens were also analyzed. The compressive stress-strain response of the iridium alloy showed significant sensitivity to strain rate and temperature.

  16. Effect of Alloying Element Partition in Pearlite on the Growth of Austenite in High-Carbon Low Alloy Steel

    NASA Astrophysics Data System (ADS)

    Yang, Z. N.; Xia, Y.; Enomoto, M.; Zhang, C.; Yang, Z. G.

    2016-03-01

    The growth of austenite from pearlite in high-carbon low alloy steel occurs with and without alloy element redistribution depending on the amount of superheating above the eutectoid temperature. The transition temperature of austenite growth (denoted PNTT) is calculated as a function of pearlite transformation temperature and subsequent holding time, which affect the degree of partitioning in pearlite, using experimental partition coefficients k θ/ α of Mn, Cr, Co, Si, and Ni reported in the literature. PNTT is the highest in Cr-containing alloys which have the largest k θ/ α in pearlite. Post-transformation aging, usually accompanied by cementite spheroidization, leads to a marked increase of PNTT in Mn and Cr alloys. PNTT of Ni alloy does not depend on pearlite transformation temperature because practically the formation of partitioned pearlite is severely limited in this alloy for kinetic reasons. Above PNTT, austenite growth occurs fast initially, but slows down in the order of ten seconds when the ferrite disappears, and the remaining small carbide particles dissolve very slowly under the control of alloy element diffusion.

  17. Effect of casting method on castability of titanium and dental alloys.

    PubMed

    Watanabe, I; Woldu, M; Watanabe, K; Okabe, T

    2000-09-01

    Titanium, once considered to be difficult to cast because of its relatively high melting point (1670 +/- 50 degrees C) and strong chemical affinity, can now be acceptably cast using newly developed casting apparatus. The objectives of this study were to examine the castability of commercially pure (CP) titanium using an ultra high-speed centrifugal casting machine and a pressure difference-type casting unit and to compare the castability of titanium with that of conventional dental casting alloys. To determine castability, two types of patterns were used: a mesh pattern of 22 x 24 mm cut polyether thread sieve, and a saucer pattern (24 mm diameter) perforated to create four T-shaped ends. The casting equipment significantly affected the mold filling of both patterns (p < 0.001). The castability indices obtained from both patterns of CP titanium cast in the centrifugal casting machine were significantly (p < 0.05) better than the indices of the castings produced in the pressure-difference casting unit. The radiographs of the saucer pattern cast in the centrifugal casting machine showed some pores that were fewer and smaller in size than the pores found in castings made in the pressure-difference unit. When the ultra high-speed centrifugal casting machine was used with the manufacturer's recommended mold material, the castability of titanium was similar to that of gold alloy or Ni-Cr alloy cast by conventional means.

  18. High-temperature Hydrogen Permeation in Nickel Alloys

    SciTech Connect

    P. Calderoni; M. Ebner; R. Pawelko

    2010-10-01

    In gas cooled Very High Temperature Reactor concepts, tritium is produced as a tertiary fission product and by activation of graphite core contaminants, such as lithium; of the helium isotope, He-3, that is naturally present in the He gas coolant; and the boron in the B4C burnable poison. Because of its high mobility at the reactor outlet temperatures, tritium poses a risk of permeating through the walls of the intermediate heat exchanger (IHX) or steam generator (SG) systems, potentially contaminating the environment and in particular the hydrogen product when the reactor heat is utilized in connection with a hydrogen generation plant. An experiment to measure tritium permeation in structural materials at temperatures up to 1000 C has been constructed at the Idaho National Laboratory Safety and Tritium Applied Research (STAR) facility within the Next Generation Nuclear Plant program. The design is based on two counter flowing helium loops to represent heat exchanger conditions and was optimized to allow control of the materials surface condition and the investigation of the effects of thermal fatigue. In the ongoing campaign three nickel alloys are being considered because of their high-temperature creep properties, alloy 617, 800H and 230. This paper introduces the general issues related to tritium in the on-going assessment of gas cooled VHTR systems fission product transport and outlines the planned research activities in this area; outlines the features and capabilities of the experimental facility being operated at INL; presents and discusses the initial results of hydrogen permeability measurements in two of the selected alloys and compares them with the available database from previous studies.

  19. Structural Investigations of Nanocrystalline Cu-Cr-Mo Alloy Prepared by High-Energy Ball Milling

    NASA Astrophysics Data System (ADS)

    Kumar, Avanish; Pradhan, Sunil Kumar; Jayasankar, Kalidoss; Debata, Mayadhar; Sharma, Rajendra Kumar; Mandal, Animesh

    2017-02-01

    Cu-Cr-Mo alloy could be a suitable candidate material for collector electrodes in high-power microwave tube devices. An attempt has been made to synthesize ternary Cu-Cr-Mo alloys by mechanical alloying of elemental Cu, Cr, and Mo powders, to extend the solid solubility of Cr and Mo in Cu, using a commercial planetary ball mill. For the first ternary alloy, a mixture of 80 wt.% Cu, 10 wt.% Cr, and 10 wt.% Mo was mechanically milled for 50 h. For the second ternary alloy, a mixture of 50 wt.% Cr and 50 wt.% Mo was mechanically milled for 50 h to obtain nanocrystalline Cr(Mo) alloy, which was later added to Cu powder and milled for 40 h to obtain Cu-20 wt.%Cr(Mo) alloy. Both nanocrystalline Cu-Cr-Mo ternary alloys exhibited crystallite size below 20 nm. It was concluded that, with addition of nanocrystalline Cr(Mo) to Cu, it was possible to extend the solid solubility of Cr and Mo in Cu, which otherwise was not possible by mechanical alloying of elemental powders. The resulting microstructure of the Cu-20 wt.%Cr(Mo) alloy comprised a homogeneous distribution of fine and hard (Cr, Mo) particles in a copper matrix. Furthermore, Cu-20 wt.%Cr(Mo) alloy showed better densification compared with Cu-10 wt.%Cr-10 wt.%Mo alloy.

  20. Structural and paramagnetic behavior of spinel NiCr2O4 nanoparticles synthesized by thermal treatment method: Effect of calcination temperature

    NASA Astrophysics Data System (ADS)

    Bakar, Syuhada Abu; Soltani, Nayereh; Yunus, W. Mahmood Mat; Saion, Elias; Bahrami, Afarin

    2014-08-01

    Spinel nickel chromite nanoparticles were synthesized using a simple thermal treatment method. The effect of calcination temperatures on the final properties of obtained materials was carefully examined using various characterization techniques.The infrared spectra of nickel chromite (NiCr2O4) revealed the characteristic bonds of metal-oxygen for Nisbnd O and Crsbnd O bands around 600 and 470 cm-1, respectively. The powder X-ray diffraction patterns exhibited the formation of normal spinel phase of NiCr2O4 in the calcination process at temperature between 550 and 850 °C. From transmission electron micrographs, nanosized particles with average size of ~7-64 nm were observed at calcination temperatures of 550-850 °C, respectively. The calcined samples at 750 and 850 °C exhibited paramagnetic behavior with g-factor values of 1.92 and 2.15, peak-to-peak line width of 25.59 and 117.02 Oe and resonance magnetic field of 342.04 and 306.49 Oe, respectively. Variation in the value of g-factor, peak-to-peak line width and resonance magnetic field can be attributed to the dipole-dipole and super exchange interactions.

  1. Sign reversal of magnetization and exchange bias in Ni(Cr1-xAlx)2O4 (x=0-0.50)

    NASA Astrophysics Data System (ADS)

    Barman, Junmoni; Ravi, S.

    2017-03-01

    Ni(Cr1-xAlx)2O4 (x=0-0.50) samples were prepared in single phase form by using sol-gel method and their structural and magnetic properties were studied. Al substitution transforms the crystal structure of NiCr2O4 from tetragonal cell with space group I41/amd to cubic cell of Fd 3 barm space group. Magnetization measurements by varying the temperature and magnetic field were carried out to investigate the interesting magnetization reversal and exchange bias behaviors. Magnetization reversal is observed for x=0.10 sample with a magnetic compensation temperature of 40 K and it is explained by considering different temperature dependences of magnetic moments of the two sublattices. Shifting of magnetic hysteresis loops towards the negative magnetic field axis and hence the presence of negative exchange bias field is observed for x=0.15 sample. The x=0.10 sample exhibits the tunable positive and negative exchange bias field. Exchange bias in these samples is explained considering the anisotropic exchange interaction between the ferrimagnetic and the antiferromagnetic components of magnetic spins. However, the sign reversal of exchange bias field is due to the change in domination of one ferrimagnetic sublattice over the other with variation in temperature. Both normal and inverse magnetocaloric effects are observed for x=0.10 sample.

  2. Effect of Cr/C Ratio on Microstructure and Corrosion Performance of Cr3C2-NiCr Composite Fabricated by Laser Processing

    NASA Astrophysics Data System (ADS)

    Lou, Deyuan; Liu, Dun; He, Chunlin; Bennett, Peter; Chen, Lie; Yang, Qibiao; Fearon, Eamonn; Dearden, Geoff

    2016-01-01

    The present study focuses on the effect of different Cr/C ratios on the microstructure, microhardness, and corrosion resistance of Ni-based laser clad hardfacings, reinforced by in situ synthesized chromium carbide particles. Cr3C2-NiCr composites have been laser processed with graphite/Cr/Ni powder blends with varying Cr/C ratios. Following phase analysis (x-ray diffraction) and microstructure investigation (scanning electron microscopy; energy dispersive x-ray analysis; transmission electron microscopy), the solidification of laser melt pool is discussed, and the corrosion resistances are examined. Several different zones (planar, dendritic, eutectic and re-melt zone) were formed in these samples, and the thicknesses and shapes of these zones vary with the change of Cr/C ratio. The sizes and types of carbides and the content of reserved graphite in the composites change as the Cr/C ratio varies. With the content of carbides (especially Cr3C2) grows, the microhardness is improved. The corrosive resistance of the composites to 0.2M H2SO4 aqueous solution decreases as the Cr/C ratio reduces owing to not only the decreasing Cr content in the NiCr matrix but also the galvanic corrosion formed within the carbide and graphite containing Ni matrix.

  3. Development, processing and fabrication of a nickel based nickel-chromium-iron alloy

    NASA Astrophysics Data System (ADS)

    Akinlade, Dotun Adebayo

    produced by P/M processing. The microstructure of the alloys was characterized by X-ray diffractometer (XRD), optical microscope (OM) and scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS) and then compared with the thermodynamic predictions. It was observed that the experimental results matched reasonably closely with the thermodynamic predictions in terms of the phases present when Al was added to the ternary alloy, but not the volume fraction of the phases present in the microstructure. It was also observed by SEM image and quantitative EDS analysis that the optimum amount of well distributed Ni3Al phase formed when the concentration of aluminium was 6w/o. These results suggest that despite potential problems encountered in high temperature powder processing of Superalloys that often tend to influence the feasibility of using thermodynamic predictions to model such alloy systems, the software and predictions used in this study offer a way to simulate both design and characterisation of the experimental alloy. To characterize the phases that formed in the 6w/o Al modified ternary Ni-Cr-Fe alloy during heating to the sintering temperature, a differential scanning calorimetric study was carried out to study sequence of phase transformations, their reaction modes and products on heating a green compact from room temperature to the sintering temperature of 1300°C. Two different heating rates were employed for the DSC study, 2.5°C/min and 10°C/min. Transformation reactions were also studied by heating the samples in a DSC to the points of exo/endothermicity and quenching in argon followed by phase identification by X-ray diffraction, and microstructural analysis by SEM equipped with EDS capability. A series of AlxNiy and AlxFe y type intermetallics were observed to form by phase transformation at temperatures from 540°C to 1120°C. The sequence of the formation of intermetallics by these phase transformations closely replicated the

  4. Crack Initiation and Growth Behavior at Corrosion Pit in 7075-T6 High Strength Aluminum Alloy

    DTIC Science & Technology

    2013-06-01

    CRACK INITIATION AND GROWTH BEHAVIOR AT CORROSION PIT IN 7075-T6 HIGH STRENGTH ALUMINUM ALLOY THESIS Eric M. Hunt, Second Lieutenant, USAF AFIT-ENY...7075-T6 HIGH STRENGTH ALUMINUM ALLOY THESIS Presented to the Faculty Department of Aerospace and Astronautical Engineering Graduate School of Engineering...RELEASE; DISTRIBUTION UNLIMITED AFIT-ENY-13-J-01 CRACK INITIATION AND GROWTH BEHAVIOR AT CORROSION PIT IN 7075-T6 HIGH STRENGTH ALUMINUM ALLOY Eric M

  5. Cyclic Oxidation of High-Temperature Alloy Wires in Air

    NASA Technical Reports Server (NTRS)

    Reigel, Marissa M.

    2004-01-01

    High-temperature alloy wires are proposed for use in seal applications for future re-useable space vehicles. These alloys offer the potential for improved wear resistance of the seals. The wires must withstand the high temperature environments the seals are subjected to as well as maintain their oxidation resistance during the heating and cooling cycles of vehicle re-entry. To model this, the wires were subjected to cyclic oxidation in stagnant air. of this layer formation is dependent on temperature. Slow growing oxides such as chromia and alumina are desirable. Once the oxide is formed it can prevent the metal from further reacting with its environment. Cyclic oxidation models the changes in temperature these wires will undergo in application. Cycling the temperature introduces thermal stresses which can cause the oxide layer to break off. Re-growth of the oxide layer consumes more metal and therefore reduces the properties and durability of the material. were used for cyclic oxidation testing. The baseline material, Haynes 188, has a Co base and is a chromia former while the other two alloys, Kanthal A1 and PM2000, both have a Fe base and are alumina formers. Haynes 188 and Kanthal A1 wires are 250 pm in diameter and PM2000 wires are 150 pm in diameter. The coiled wire has a total surface area of 3 to 5 sq cm. The wires were oxidized for 11 cycles at 1204 C, each cycle containing a 1 hour heating time and a minimum 20 minute cooling time. Weights were taken between cycles. After 11 cycles, one wire of each composition was removed for analysis. The other wire continued testing for 70 cycles. Post-test analysis includes X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) for phase identification and morphology.

  6. The influence of cooling rate on the microstructure of stainless steel alloys

    SciTech Connect

    Elmer, J.W.

    1988-09-01

    The emergence of high energy density welding, laser surface modification and rapid solidification as commonly used metallurgical processing techniques has greatly increased the range of cooling rates that can be accessed during the solidification of metals and alloys. The microstructures which develop during these rapid cooling conditions may be significantly different from those which develop during low cooling rate conditions as the result of access to new metastable phases with the additional kinetic limitations that accompany rapid solidification. This investigation explores the influence of cooling rate on a series of seven ternary alloys which span the line of two-fold saturation in the Fe-Ni-Cr system. High speed electron beam surface melting was used to resolidify these alloys at scan speeds up to 5 m/s. The resulting cooling rates were estimated from dendrite arm spacing measurements and were confirmed by heat flow modeling to vary from 7 /times/ 10/sup 0/ /degree/C/s to 8 /times/ 10/sup 6/ /degree/C/s. The microstructures that developed from each solidification condition were examined using optical metallography, electron microprobe analysis, scanning electron microscopy and a vibrating sample magnetometer. These results were used to create diagrams to predict the primary mode of solidification, the ferrite content and the complex microstructural morphologies which develop as a function of interface velocity and composition. 158 refs., 90 figs., 45 tabs.

  7. Additive Manufacturing of High-Entropy Alloys by Laser Processing

    NASA Astrophysics Data System (ADS)

    Ocelík, V.; Janssen, N.; Smith, S. N.; De Hosson, J. Th. M.

    2016-07-01

    This contribution concentrates on the possibilities of additive manufacturing of high-entropy clad layers by laser processing. In particular, the effects of the laser surface processing parameters on the microstructure and hardness of high-entropy alloys (HEAs) were examined. AlCoCrFeNi alloys with different amounts of aluminum prepared by arc melting were investigated and compared with the laser beam remelted HEAs with the same composition. Attempts to form HEAs coatings with a direct laser deposition from the mixture of elemental powders were made for AlCoCrFeNi and AlCrFeNiTa composition. A strong influence of solidification rate on the amounts of face-centered cubic and body-centered cubic phase, their chemical composition, and spatial distribution was detected for two-phase AlCoCrFeNi HEAs. It is concluded that a high-power laser is a versatile tool to synthesize interesting HEAs with additive manufacturing processing. Critical issues are related to the rate of (re)solidification, the dilution with the substrate, powder efficiency during cladding, and differences in melting points of clad powders making additive manufacturing processing from a simple mixture of elemental powders a challenging approach.

  8. Band anticrossing effects in highly mismatched semiconductor alloys

    SciTech Connect

    Wu, Junqiao

    2002-01-01

    The first five chapters of this thesis focus on studies of band anticrossing (BAC) effects in highly electronegativity- mismatched semiconductor alloys. The concept of bandgap bowing has been used to describe the deviation of the alloy bandgap from a linear interpolation. Bowing parameters as large as 2.5 eV (for ZnSTe) and close to zero (for AlGaAs and ZnSSe) have been observed experimentally. Recent advances in thin film deposition techniques have allowed the growth of semiconductor alloys composed of significantly different constituents with ever- improving crystalline quality (e.g., GaAs1-xNx and GaP1-xNx with x ~< 0.05). These alloys exhibit many novel and interesting properties including, in particular, a giant bandgap bowing (bowing parameters > 14 eV). A band anticrossing model has been developed to explain these properties. The model shows that the predominant bowing mechanism in these systems is driven by the anticrossing interaction between the localized level associated with the minority component and the band states of the host. In this thesis I discuss my studies of the BAC effects in these highly mismatched semiconductors. It will be shown that the results of the physically intuitive BAC model can be derived from the Hamiltonian of the many-impurity Anderson model. The band restructuring caused by the BAC interaction is responsible for a series of experimental observations such as a large bandgap reduction, an enhancement of the electron effective mass, and a decrease in the pressure coefficient of the fundamental gap energy. Results of further experimental investigations of the optical properties of quantum wells based on these materials will be also presented. It will be shown that the BAC interaction occurs not only between localized states and conduction band states at the Brillouin zone center, but also exists over all of k-space. Finally, taking ZnSTe and ZnSeTe as examples, I show that BAC also

  9. GRCop-84: A High-Temperature Copper Alloy for High-Heat-Flux Applications

    NASA Technical Reports Server (NTRS)

    Ellis, David L.

    2005-01-01

    GRCop-84 (Cu-8 at.% Cr-4 at.% Nb) is a new high-temperature copper-based alloy. It possesses excellent high-temperature strength, creep resistance and low-cycle fatigue up to 700 C (1292 F) along with low thermal expansion and good conductivity. GRCop-84 can be processed and joined by a variety of methods such as extrusion, rolling, bending, stamping, brazing, friction stir welding, and electron beam welding. Considerable mechanical property data has been generated for as-produced material and following simulated braze cycles. The data shows that the alloy is extremely stable during thermal exposures. This paper reviews the major GRCop-84 mechanical and thermophysical properties and compares them to literature values for a variety of other high-temperature copper-based alloys.

  10. High strength and high ductility behavior of 6061-T6 alloy after laser shock processing

    NASA Astrophysics Data System (ADS)

    Gencalp Irizalp, Simge; Saklakoglu, Nursen

    2016-02-01

    The plastic deformation behavior of 6061-T6 alloy which was subjected to severe plastic deformation (SPD) at high strain rates during laser shock processing (LSP) was researched. In LSP-treated materials, the near surface microstructural change was examined by TEM and fracture surfaces after tensile testing were examined by SEM. An increase in strength of metallic materials brings about the decrease in ductility. In this study, the results showed that LSP-treated 6061-T6 alloy exhibited both high strength and high ductility. TEM observation showed that stacking fault (SF) ribbon enlarged, deformation twins formed and twin boundary increased in LSP-treated 6061-T6 alloy. This observation was an indication of stacking fault energy (SFE) decrease. Work hardening capability was recovered after LSP impacts.

  11. Solidification mechanism of highly undercooled metal alloys. [tin-lead and nickel-tin alloys

    NASA Technical Reports Server (NTRS)

    Shiohara, Y.; Chu, M. G.; Macisaac, D. G.; Flemings, M. C.

    1982-01-01

    Experiments were conducted on metal droplet undercooling, using Sn-25wt%Pb and Ni-34wt%Sn alloys. To achieve the high degree of undercooling, emulsification treatments were employed. Results show the fraction of supersaturated primary phase is a function of the amount of undercooling, as is the fineness of the structures. The solidification behavior of the tin-lead droplets during recalescence was analyzed using three different hypotheses; (1) solid forming throughout recalescence is of the maximum thermodynamically stable composition; (2) partitionless solidification below the T sub o temperature, and solid forming thereafter is of the maximum thermodynamically stable composition; and (3) partitionless solidification below the T sub o temperature with solid forming thereafter that is of the maximum thermodynamically metastable composition that is possible. The T sub o temperature is calculated from the equal molar free energies of the liquid solid using the regular solution approximation.

  12. High-Throughput Screening of Perovskite Alloys for Piezoelectric Performance and Formability

    NASA Astrophysics Data System (ADS)

    Armiento, Rickard; Kozinsky, Boris; Hautier, Geoffroy; Fornari, Marco; Ceder, Gerbrand

    2014-03-01

    We use high-throughput computational density functional theory to screen a large chemical space of perovskite alloys for systems with the right properties to accommodate a morphotropic phase boundary (MPB) in their composition-temperature phase diagram, a crucial feature for high piezoelectric performance. We start from alloy end-points previously identified in a high-throughput computational search. An interpolation scheme is used to estimate the relative energies between different perovskite distortions for alloy compositions with a minimum of computational effort. Suggested alloys are further screened for thermodynamic stability. The screening identifies alloy systems already known to host a MPB, and suggests a few new ones that may be promising candidates for future experiments. Our method of investigation may be extended to other perovskite systems, e.g., (oxy-)nitrides, and provides a useful methodology for any application of high-throughput screening of isovalent alloy systems. Preprint available at http://arxiv.org/abs/1309.1727

  13. Highly Mismatched Alloys for Intermediate Band Solar Cells

    SciTech Connect

    Walukiewicz, W.; Yu, K.M.; Wu, J.; Ager III, J.W.; Shan, W.; Scrapulla, M.A.; Dubon, O.D.; Becla, P.

    2005-03-21

    It has long been recognized that the introduction of a narrow band of states in a semiconductor band gap could be used to achieve improved power conversion efficiency in semiconductor-based solar cells. The intermediate band would serve as a ''stepping stone'' for photons of different energy to excite electrons from the valence to the conduction band. An important advantage of this design is that it requires formation of only a single p-n junction, which is a crucial simplification in comparison to multijunction solar cells. A detailed balance analysis predicts a limiting efficiency of more than 50% for an optimized, single intermediate band solar cell. This is higher than the efficiency of an optimized two junction solar cell. Using ion beam implantation and pulsed laser melting we have synthesized Zn{sub 1-y}Mn{sub y}O{sub x}Te{sub 1-x} alloys with x<0.03. These highly mismatched alloys have a unique electronic structure with a narrow oxygen-derived intermediate band. The width and the location of the band is described by the Band Anticrossing model and can be varied by controlling the oxygen content. This provides a unique opportunity to optimize the absorption of solar photons for best solar cell performance. We have carried out systematic studies of the effects of the intermediate band on the optical and electrical properties of Zn{sub 1-y}Mn{sub y}O{sub x}Te{sub 1-x} alloys. We observe an extension of the photovoltaic response towards lower photon energies, which is a clear indication of optical transitions from the valence to the intermediate band.

  14. Stress corrosion in high-strength aluminum alloys

    NASA Technical Reports Server (NTRS)

    Dorward, R. C.; Hasse, K. R.

    1980-01-01

    Report describes results of stress-corrosion tests on aluminum alloys 7075, 7475, 7050, and 7049. Tests compare performance of original stress-corrosion-resistant (SCR) aluminum, 7075, with newer, higher-strength SCR alloys. Alloys 7050 and 7049 are found superior in short-transverse cross-corrosion resistance to older 7075 alloy; all alloys are subject to self-loading effect caused by wedging of corrosion products in cracks. Effect causes cracks to continue to grow, even at very-low externally applied loads.

  15. Deformation Mechanisms and High Strain Rate Properties of Magnesium (Mg) and Mg Alloys

    DTIC Science & Technology

    2012-08-01

    Deformation Mechanisms and High Strain Rate Properties of Magnesium (Mg) and Mg Alloys by Bin Li, Logan Shannahan, Evan Ma, Kaliatt T. Ramesh...Properties of Magnesium (Mg) and Mg Alloys Bin Li, Logan Shannahan, Evan Ma, and Kaliatt T. Ramesh Johns Hopkins University Suveen Mathaudhu...Mechanisms and High Strain Rate Properties of Magnesium (Mg) and Mg Alloys 5a. CONTRACT NUMBER W911NF-06-2-0006 5b. GRANT NUMBER 5c. PROGRAM ELEMENT

  16. High Strength and Wear Resistant Aluminum Alloy for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.; Chen, Po Shou

    2003-01-01

    Originally developed by NASA as high performance piston alloys to meet U.S. automotive legislation requiring low exhaust emission, the novel NASA alloys now offer dramatic increase in tensile strength for many other applications at elevated temperatures from 450 F (232 C) to about 750 F (400 C). It is an ideal low cost material for cast automotive components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. It can be very economically produced from conventional permanent mold, sand casting or investment casting, with silicon content ranging from 6% to 18%. At high silicon levels, the alloy exhibits excellent thermal growth stability, surface hardness and wear resistant properties.

  17. Influence of the type of tree habitat on the character of co-occurrence of Fe, Mn, Zn, Cu, Pb, Ni, Cr and Co in the soil of the Tatra Mountain National Park.

    PubMed

    Kwapuliński, Jerzy; Paprotny, Łukasz; Paukszto, Andrzej; Kowol, Jolanta; Rochel, Robert; Nogaj, Ewa; Musielińska, Renata; Celiński, Rafał

    2013-01-01

    The objective of the research was to determine the effect of habitat type of selected species of trees on the nature of co-occurrence of Fe, Mn, Zn, Cu, Pb, Cd, Ni, Cr and Co. The presence of speciation forms of these metals was investigated, with reference to the species composition of tree stands in selected areas of the Tatra Mountain National Park (Chochołowska Valley, Strążyska Valley, Kościeliska Valley, as well as Mała Łąka Valley).Contents of selected metals in samples were determined by the flame ASA method, with an accuracy of 0.1 µg/g. In habitats dominated by maples, the Pb content in the Chochołowska Valley, unlike Kościeliska Valley covered with beeches, the Pb content in the form directly bioavailable, was twice as high. This was clearly proved in the case of Strążyska Valley where the soil in beech tree habitats contained larger quantities of exchangeable forms of Pb, than that in the Chochołowska Valley. The soil of the valleys, including the Mała Łąka Valley, showed peculiar characteristic averaging of the contents of selected speciation forms of metals in the soil. Content corresponding to 10 percentile and geometrical average may be regarded as benchmarks in future studies of the Tatra Mountain National Park, or other protected areas.

  18. The Release of Elements from the Base Metal Alloys in a Protein Containing Biologic Environments and Artificial Saliva – An Invitro Study

    PubMed Central

    Shetty, Manoj; Prasad, D Krishna; Kanathila, Hema

    2016-01-01

    Introduction It has been reported that protein containing solutions can accelerate the release of elements from the base metal alloys. Aim This study aims to determine whether the solution in which an alloy is submerged and the exposure time have any effect on the amount of release of elements from the Ni-Cr and Co-Cr alloys. Material and Methods A total of 126 specimens were made from the Ni-Cr alloy and 42 specimens were made from Co-Cr alloy in the form of 5mm diameter discs, 2mm in thickness. Dissolution experiments were carried out in Bovine Serum Albumin (BSA) and artificial saliva for a period of seven weeks and atomic absorption spectrophotometer was used for elemental analysis. Statistical Analysis T-test was done to correlate the difference of elemental release from both BSA and artificial saliva. ANOVA test was done to compare the release at different time intervals and to compare the release of elements at different time intervals within a particular solution. TUKEY HSD test was done for comparison between the elements in a particular solution. Results The results showed that the elemental release was seen in both the solutions with a significant increase of release in BSA. The release of elements from the Ni-Cr alloy showed the predominant release of Cr. Conclusion The protein containing solution showed maximum release of elements from Ni-Cr and Co-Cr alloys. The elements that released from the alloys never reached their threshold for toxic effects. Hence these alloys can be safely used in fabrication of metal restorations without any ill effects. PMID:26894170

  19. Low Cost Al-Si Casting Alloy As In-Situ Composite for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2000-01-01

    A new aluminum-silicon (Al-Si) alloy has been successfully developed at NASA- Marshall Space Flight Center (MSFC) that has significant improvement in tensile and fatigue strength at elevated temperatures (500 F-700 F). The alloy offers a number of benefits such as light weight, high hardness, low thermal expansion and high surface wear resistance. In hypereutectic form, this alloy is considered as an in-situ Al-Si composite with tensile strength of about 90% higher than the auto industry 390 alloy at 600 F. This composite is very economically produced by using either conventional permanent steel molds or die casting. The projected material cost is less than $0.90 per pound, and automotive components such as pistons can be cast for high production rate using conventional casting techniques with a low and fully accounted cost. Key Words: Metal matrix composites, In-situ composite, aluminum-silicon alloy, hypereutectic alloy, permanent mold casting, die casting.

  20. High-throughput screening of perovskite alloys for piezoelectric performance and thermodynamic stability

    NASA Astrophysics Data System (ADS)

    Armiento, R.; Kozinsky, B.; Hautier, G.; Fornari, M.; Ceder, G.

    2014-04-01

    We screen a large chemical space of perovskite alloys for systems with optimal properties to accommodate a morphotropic phase boundary (MPB) in their composition-temperature phase diagram, a crucial feature for high piezoelectric performance. We start from alloy end points previously identified in a high-throughput computational search. An interpolation scheme is used to estimate the relative energies between different perovskite distortions for alloy compositions with a minimum of computational effort. Suggested alloys are further screened for thermodynamic stability. The screening identifies alloy systems already known to host an MPB and suggests a few others that may be promising candidates for future experiments. Our method of investigation may be extended to other perovskite systems, e.g., (oxy-)nitrides, and provides a useful methodology for any application of high-throughput screening of isovalent alloy systems.

  1. An oxide dispersion strengthened Ni-W-Al alloy with superior high temperature strength

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.

    1976-01-01

    Oxide dispersion strengthened alloys based on the WAZ-20 nickel-base alloy were prepared by the mechanical alloying process described by Benjamin (1973), and evaluated. The results of microstructural examinations and mechanical property determinations are discussed. It is shown that WAZ-20, a high gamma-prime fraction alloy having a high gamma-prime solvus temperature, can be effectively dispersion strengthened. The strengths obtained were outstanding, especially at 1150 and 1205 C. The strength is attributed to a combination of highly alloyed matrix, elongated grain structure, and hard phase dispersion. Tensile ductility can be improved by post-recrystallization heat treatment. The new alloy shows some potential for low stress post-extrusion forming.

  2. High Temperature Silicides and Refractory Alloys Symposium Held in Boston, Massachusetts on November 29 -December 2, 1993. Volume 322

    DTIC Science & Technology

    1993-12-02

    297 Gaurav Agarwal, Wen-yi Lin, and Robert F. Speyer PART V: RECENT ADVANCES IN REFRACTORY ALLOYS AND PROCESSING THE PROPERTIES AND...Jackson PART VIII: APPLICATIONS OF REFRACTORY ALLOYS *PROCESSING, PROPERTIES AND APPLICATIONS OF HIGH- TEMPERATURE NIOBIUM ALLOYS ...Potential higher fracture toughness at operating temperatures o Alloying may be extensively employed to improve mechanical properties "o Thcinnodrnas•kally

  3. Heat treatment effects on electrochemical corrosion parameters of high-Pd alloys.

    PubMed

    Berzins, D W; Kawashima, I; Graves, R; Sarkar, N K

    2008-01-01

    This research determined the effect oxidation, as that occurs during porcelain firing, has upon the corrosion parameters of Pd-based ceramic alloys and how it may relate to Pd allergy. The 20 h open circuit potential (OCP), 20 h corrosion rate (Icorr), and anodic polarization (E-i) curves of 11 commercial Pd alloys were measured in a phosphate buffered saline solution. The alloys were divided into the following four groups based upon composition: PdGa(Ag), PdCu, PdAg, and AuPd and tested in both as-cast and oxidized conditions. In both the as-cast and oxidized conditions, the OCP of Ag-containing Pd alloys is significantly lower than non Ag-containing high-Pd alloys. The OCP of all alloys increased after oxidation. With regard to corrosion rate, the Ag-containing alloys showed a decrease in Icorr with oxidation. In contrast, three of the four non Ag-containing high-Pd (>or=74 wt%) alloys exhibited a higher Icorr. A comparison of the anodic polarization curves showed only the alloys containing larger amounts (>or=16 wt%) of Ag displayed a notable difference between as-cast and oxidized states. Oxidation as required during porcelain-fused-to-metal device preparation alters the electrochemical characteristics of the alloys studied. This alteration may be of importance with regard to their potential for Pd allergy.

  4. Urinary levels of nickel and chromium associated with dental restoration by nickel-chromium based alloys.

    PubMed

    Chen, Bo; Xia, Gang; Cao, Xin-Ming; Wang, Jue; Xu, Bi-Yao; Huang, Pu; Chen, Yue; Jiang, Qing-Wu

    2013-03-01

    This paper aims to investigate if the dental restoration of nickel-chromium based alloy (Ni-Cr) leads to the enhanced excretions of Ni and Cr in urine. Seven hundred and ninety-five patients in a dental hospital had single or multiple Ni-Cr alloy restoration recently and 198 controls were recruited to collect information on dental restoration by questionnaire and clinical examination. Urinary concentrations of Ni and Cr from each subject were measure by graphite furnace atomic absorption spectrometry. Compared to the control group, the urinary level of Ni was significantly higher in the patient group of <1 month of the restoration duration, among which higher Ni excretions were found in those with either a higher number of teeth replaced by dental alloys or a higher index of metal crown not covered with the porcelain. Urinary levels of Cr were significantly higher in the three patient groups of <1, 1 to <3 and 3 to <6 months, especially in those with a higher metal crown exposure index. Linear curve estimations showed better relationships between urinary Ni and Cr in patients within 6-month groups. Our data suggested significant increased excretions of urinary Ni and Cr after dental restoration. Potential short- and long-term effects of Ni-Cr alloy restoration need to be investigated.

  5. Assessment of Titanium Aluminide Alloys for High-Temperature Nuclear Structural Applications

    NASA Astrophysics Data System (ADS)

    Zhu, Hanliang; Wei, Tao; Carr, David; Harrison, Robert; Edwards, Lyndon; Hoffelner, Wolfgang; Seo, Dongyi; Maruyama, Kouichi

    2012-12-01

    Titanium aluminide (TiAl) alloys exhibit high specific strength, low density, good oxidation, corrosion, and creep resistance at elevated temperatures, making them good candidate materials for aerospace and automotive applications. TiAl alloys also show excellent radiation resistance and low neutron activation, and they can be developed to have various microstructures, allowing different combinations of properties for various extreme environments. Hence, TiAl alloys may be used in advanced nuclear systems as high-temperature structural materials. Moreover, TiAl alloys are good materials to be used for fundamental studies on microstructural effects on irradiation behavior of advanced nuclear structural materials. This article reviews the microstructure, creep, radiation, and oxidation properties of TiAl alloys in comparison with other nuclear structural materials to assess the potential of TiAl alloys as candidate structural materials for future nuclear applications.

  6. Localized Corrosion of Alloy 22 -Fabrication Effects-

    SciTech Connect

    Rebak, R B

    2005-11-05

    general and localized corrosion behavior both in the wrought and annealed condition and in the as-welded condition. The specimens for testing were mostly prepared from flat plates of material. It was important to determine if the process of fabricating a full diameter Alloy 22 container will affect the corrosion performance of this alloy. Specimens were prepared directly from a fabricated container and tested for corrosion resistance. Results show that both the anodic corrosion behavior and the localized corrosion resistance of specimens prepared from a welded fabricated container were the same as from flat welded plates. That is, rolling and welding plates using industrial practices do not hinder the corrosion resistant of Alloy 22. (3) Effect of Black Annealing Oxide Scale: The resistance of Alloy 22 to localized corrosion, mainly crevice corrosion, has been extensively investigated in the last few years. This was done mostly using freshly polished specimens. At this time it was important to address the effect an oxide film or scale that forms during the high temperature annealing process or solution heat treatment (SHT) and its subsequent water quenching. Electrochemical tests such as cyclic potentiodynamic polarization (CPP) have been carried out to determine the repassivation potential for localized corrosion and to assess the mode of attack on the specimens. Tests have been carried out in parallel using mill annealed (MA) specimens free from oxide on the surface. The comparative testing was carried out in six different electrolyte solutions at temperatures ranging from 60 to 100 C. Results show that the repassivation potential of the specimens containing the black anneal oxide film on the surface was practically the same as the repassivation potential for oxide-free specimens. (4) Heat-to-Heat Variability--Testing of Ni-Cr-Mo Plates with varying heat chemistry: The ASTM standard B 575 provides the range of the chemical composition of Nickel-Chromium-Molybdenum (Ni-Cr

  7. Swelling of several commercial alloys following high fluence neutron irradiation

    NASA Astrophysics Data System (ADS)

    Powell, R. W.; Peterson, D. T.; Zimmerschied, M. K.; Bates, J. F.

    Swelling values have been determined for a set of commercial alloys irradiated to a peak fluence of 1.8 × 10 23 n/cm 2 (E >0.1 MeV) over the temperature range of 400 to 650°C. The alloys studied fall into three classes: the ferritic alloys AISI 430F, AISI 416, EM-12, H-11 and 2 {1}/{4}Cr-1Mo; the superalloys Inconel 718 and Inconel X-750; and the refractory alloys TZM and Nb-1Zr. All of these alloys display swelling resistance far superior to cold worked AISI 316. Of the three alloy classes examined the swelling resistance of the ferritics is the least sensitive to composition.

  8. Burner rig alkali salt corrosion of several high temperature alloys

    NASA Technical Reports Server (NTRS)

    Deadmore, D. L.; Lowell, C. E.

    1977-01-01

    The hot corrosion of five alloys was studied in cyclic tests in a Mach 0.3 burner rig into whose combustion chamber various aqueous salt solutions were injected. Three nickel-based alloys, a cobalt-base alloy, and an iron-base alloy were studied at temperatures of 700, 800, 900, and 1000 C with various salt concentrations and compositions. The relative resistance of the alloys to hot corrosion attack was found to vary with temperature and both concentration and composition of the injected salt solution. Results indicate that the corrosion of these alloys is a function of both the presence of salt condensed as a liquid on the surface and of the composition of the gas phases present.

  9. Burner rig alkali salt corrosion of several high temperature alloys

    NASA Technical Reports Server (NTRS)

    Deadmore, D.; Lowell, C.

    1977-01-01

    The hot corrosion of five alloys was studied in cyclic tests in a Mach 0.3 burner rig into whose combustion chamber various aqueous salt solutions were injected. Three nickel-base alloys (IN-792, IN-738, and IN-100), a cobalt-base alloy (MM-509), and an iron-base alloy (304 stainless steel) were studied at temperatures of 700, 800, 900, and 1000 C with various salt concentrations and compositions. The relative resistance of the alloys to hot corrosion attack was found to vary with temperature and with both the concentration and composition of the injected salt solution. Results indicate that the corrosion of these alloys is a function of both the presence of salt condensed as a liquid on the surface and of the composition of the gas phases present.

  10. Development of High-Strength Nanostructured Magnesium Alloys for Light-Weight Weapon Systems and Vehicles

    DTIC Science & Technology

    2014-01-13

    strength nanocrystalline Mg-alloys via cryomilling and spark - plasma - sintering , 2) demonstrate the unveil evidence of nanotwins in nanocrystalline...Christopher Melnyk, Wei H. Kao, Jenn-Ming Yang. Cryomilling and spark plasma sintering of nanocrystalline magnesium-based alloy, Journal of Materials...accomplished several important milestones: 1) manufacture of high strength nanocrystalline Mg-alloys via cryomilling and spark plasma sintering (SPS

  11. New developments on optimizing properties of high-Zn aluminium cast alloys

    NASA Astrophysics Data System (ADS)

    Krajewski, W. K.; Buras, J.; Krajewski, P. K.; Greer, A. L.; Schumacher, P.; Haberl, K.

    2016-07-01

    Foundry alloys with Al-based matrices have a wide range of uses in today's global economy and there is a high demand for castings of Al alloys, including Al-Zn alloys. In this paper, investigations on the grain refinement of high-Zn aluminium cast alloys are presented. Aluminium alloys with relatively high zinc content have a tendency to be coarse-grained, especially in the case of castings with low cooling rates such as are found in sand moulds. The coarse-grained structure degrades the plasticity, specifically the elongation. Therefore, for aluminium alloys of high (10-30 wt.%) zinc content, inoculation is attractive, aiming to break up the primary dendrites of the a-phase solid solution of zinc in aluminium. Such dendrites are the principal microstructural component in these alloys. On the other hand, a finer grain structure usually reduces the damping (e.g. as measured by attenuation of ultrasound) in these alloys. In the present investigations, a binary sand-cast Al-20 wt.% Zn alloy was inoculated with different additions of AlTi3C0.15 (TiCAl) and ZnTi-based master alloys. The sand-cast samples were subjected to mechanical-property measurements (tensile strength and elongation), image analysis to determine grain size, and measurements of the attenuation of 1 MHz ultrasound. It is found that both of the master alloys used cause significant refinement of the a-AlZn primary dendrites and change their morphology from linear-branched to semi-globular, increase the elongation by about 40%, and decrease the attenuation coefficient by about 25% in comparison with the initial alloy without inoculation.

  12. High Strength, Nano-Structured Mg-Al-Zn Alloy

    DTIC Science & Technology

    2011-01-01

    nanocrystalline (nc) Mg AZ80 alloy, synthesized via a cryomilling and spark plasma sintering (SPS) approach are reported and discussed. The effects of...nanocrystalline (nc) Mg AZ80 alloy, synthesized via a cryomilling and spark plasma sintering (SPS) approach are reported and discussed. The effects of...forging capability [23,24]. Therefore, the Mg AZ80 alloy system was selected and processed using a cryomilling and spark plasma sintering (SPS

  13. High-Temperature Alloys for Automotive Stirling Engines

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Titran, R. H.

    1986-01-01

    Stirling engine is external-combustion engine that offers fuel economy, low emissions, low noise, and low vibrations. One of most critical areas in engine development concerns material selection for component parts. Alloys CG-27 and XF-818 identified capable of withstanding rigorous requirements of automotive Stirling engine. Alloys chosen for availability, performance, and manufacturability. Advanced iron-base alloys have potential for variety of applications, including stationary solar-power systems.

  14. High strength and density tungsten-uranium alloys

    DOEpatents

    Sheinberg, Haskell

    1993-01-01

    Alloys of tungsten and uranium and a method for making the alloys. The amount of tungsten present in the alloys is from about 55 vol % to about 85 vol %. A porous preform is made by sintering consolidated tungsten powder. The preform is impregnated with molten uranium such that (1) uranium fills the pores of the preform to form uranium in a tungsten matrix or (2) uranium dissolves portions of the preform to form a continuous uranium phase containing tungsten particles.

  15. Analytical electron microscopy of grain boundaries in high-strength steels

    SciTech Connect

    Skogsmo, J.; Atrens, A. . Dept. of Mining and Metallurgical Engineering)

    1994-04-01

    Phosphorus could be detected at prior austenite grain boundaries (PAGB) in high-strength alloy steels quenched and tempered at 500 C when using a VG's HB 501 dedicated field emission STEM but not with a conventional JEOL 4000FX STEM. No phosphorus was detected at PAGB's in the as-quenched materials or away from PAGB's in tempered materials of either type. The grain boundary coverage of phosphorus was, assuming a specimens thickness of 80nm, 0.7 monolayers for the 3.5NiCrMoV rotor steel and 0.4 monolayers for the AISI 4340 steel. The grain boundary concentration of phosphorus, assuming a specimens thickness of 80 nm and a segregated layer thickness of 1 nm, for the 3.5NiCrMoV rotor steel was 6 wt% and for AISI 4340 4 wt%. Compared to the bulk concentration of about 0.01 wt% this means that the enrichment factor of P to the grain boundaries was several hundred times (610 respectively 370). The measurements showed no correlation between the stress corrosion crack growth rate and the grain boundary phosphorus concentration. The yield strength, however, decreased after tempering while the phosphorus concentration at the grain boundaries increased.

  16. ANODIC BEHAVIOR OF ALLOY 22 IN HIGH NITRATE BRINES AT TEMPERATURES HIGHER THAN 100C

    SciTech Connect

    G.O. LLEVBARE; J.C. ESTILL; A. YILMAZ; R.A. ETIEN; G.A. HUST M.L. STUART

    2006-04-20

    Alloy 22 (N06022) may be susceptible to crevice corrosion in chloride solutions. Nitrate acts as an inhibitor to crevice corrosion. Several papers have been published regarding the effect of nitrate on the corrosion resistance of Alloy 22 at temperatures 100 C and lower. However, very little is known about the behavior of this alloy in highly concentrated brines at temperatures above 100 C. In the current work, electrochemical tests have been carried out to explore the anodic behavior of Alloy 22 in high chloride high nitrate electrolytes at temperatures as high as 160 C at ambient atmospheres. Even though Alloy 22 may adopt corrosion potentials in the order of +0.5 V (in the saturated silver chloride scale), it does not suffer crevice corrosion if there is high nitrate in the solution. That is, the inhibitive effect of nitrate on crevice corrosion is active for temperatures higher than 100 C.

  17. Advances in Solid State Joining of High Temperature Alloys

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeff; Schneider, Judy; Walker, Bryant

    2011-01-01

    Many of the metals used in the oil and gas industry are difficult to fusion weld including titanium and its alloys. Thus solid state joining processes, such as friction stir welding (FSWing) and a patented modification termed thermal stir welding (TSWing), are being pursued as alternatives to produce robust structures more amenable to high pressure applications. Unlike the FSWing process where the tool is used to heat the workpiece, TSWing utilizes an induction coil to preheat the material prior to stirring thus minimizing the burden on the weld tool and thereby extending its life. This study reports on the initial results of using a hybrid (H)-TSW process to join commercially pure, 1.3cm thick panels of titanium (CP Ti) Grade 2.

  18. High-Entropy Alloys in Hexagonal Close-Packed Structure

    NASA Astrophysics Data System (ADS)

    Gao, M. C.; Zhang, B.; Guo, S. M.; Qiao, J. W.; Hawk, J. A.

    2016-07-01

    The microstructures and properties of high-entropy alloys (HEAs) based on the face-centered cubic and body-centered cubic structures have been studied extensively in the literature, but reports on HEAs in the hexagonal close-packed (HCP) structure are very limited. Using an efficient strategy in combining phase diagram inspection, CALPHAD modeling, and ab initio molecular dynamics simulations, a variety of new compositions are suggested that may hold great potentials in forming single-phase HCP HEAs that comprise rare earth elements and transition metals, respectively. Experimental verification was carried out on CoFeReRu and CoReRuV using X-ray diffraction, scanning electron microscopy, and energy dispersion spectroscopy.

  19. Kinetic ways of tailoring phases in high entropy alloys.

    PubMed

    He, Feng; Wang, Zhijun; Li, Yiyan; Wu, Qingfeng; Li, Junjie; Wang, Jincheng; Liu, C T

    2016-09-30

    The comprehensive performance of high entropy alloys (HEAs) depends on the phase selection significantly. However, up to now, investigations of the phase selection in HEAs mainly focused on the thermodynamic equilibrium phase, while kinetic ways of tailoring the phases in HEAs are seldom considered. In HEAs, the kinetics of sluggish diffusion and the numerous possible phases make the kinetics of phase transformation more complex and intriguing. Here, the kinetic effect in CoCrFeNiTi0.4 HEAs was investigated to reveal the possibility of controlling phase selection via kinetic ways for HEAs. The σ, γ' and R phases in the CoCrFeNiTi0.4 HEA can be controlled under different cooling rate both in solidification and solid transformation. The theoretical analyses revealed the kinetic effect on phase selection. The method proposed here, tailoring the phases with different kinetic ways, could be used to prepare promising HEAs with very rich composition design.

  20. Kinetic ways of tailoring phases in high entropy alloys

    NASA Astrophysics Data System (ADS)

    He, Feng; Wang, Zhijun; Li, Yiyan; Wu, Qingfeng; Li, Junjie; Wang, Jincheng; Liu, C. T.

    2016-09-01

    The comprehensive performance of high entropy alloys (HEAs) depends on the phase selection significantly. However, up to now, investigations of the phase selection in HEAs mainly focused on the thermodynamic equilibrium phase, while kinetic ways of tailoring the phases in HEAs are seldom considered. In HEAs, the kinetics of sluggish diffusion and the numerous possible phases make the kinetics of phase transformation more complex and intriguing. Here, the kinetic effect in CoCrFeNiTi0.4 HEAs was investigated to reveal the possibility of controlling phase selection via kinetic ways for HEAs. The σ, γ‧ and R phases in the CoCrFeNiTi0.4 HEA can be controlled under different cooling rate both in solidification and solid transformation. The theoretical analyses revealed the kinetic effect on phase selection. The method proposed here, tailoring the phases with different kinetic ways, could be used to prepare promising HEAs with very rich composition design.

  1. High-entropy alloys in hexagonal close-packed structure

    DOE PAGES

    Gao, Michael C.; Zhang, B.; Guo, S. M.; ...

    2015-08-28

    The microstructures and properties of high-entropy alloys (HEAs) based on the face-centered cubic and body-centered cubic structures have been studied extensively in the literature, but reports on HEAs in the hexagonal close-packed (HCP) structure are very limited. Using an efficient strategy in combining phase diagram inspection, CALPHAD modeling, and ab initio molecular dynamics simulations, a variety of new compositions are suggested that may hold great potentials in forming single-phase HCP HEAs that comprise rare earth elements and transition metals, respectively. Lastly, experimental verification was carried out on CoFeReRu and CoReRuV using X-ray diffraction, scanning electron microscopy, and energy dispersion spectroscopy.

  2. High-entropy alloys in hexagonal close-packed structure

    SciTech Connect

    Gao, Michael C.; Zhang, B.; Guo, S. M.; Qiao, J. W.; Hawk, J. A.

    2015-08-28

    The microstructures and properties of high-entropy alloys (HEAs) based on the face-centered cubic and body-centered cubic structures have been studied extensively in the literature, but reports on HEAs in the hexagonal close-packed (HCP) structure are very limited. Using an efficient strategy in combining phase diagram inspection, CALPHAD modeling, and ab initio molecular dynamics simulations, a variety of new compositions are suggested that may hold great potentials in forming single-phase HCP HEAs that comprise rare earth elements and transition metals, respectively. Lastly, experimental verification was carried out on CoFeReRu and CoReRuV using X-ray diffraction, scanning electron microscopy, and energy dispersion spectroscopy.

  3. Effect of Sealing Treatment on Corrosion Resistance of Plasma-Sprayed NiCrAl/Cr2O3-8 wt.%TiO2 Coating

    NASA Astrophysics Data System (ADS)

    Zhang, Jingjing; Wang, Zehua; Lin, Pinghua; Lu, Wenhuan; Zhou, Zehua; Jiang, Shaoqun

    2011-03-01

    Plasma-sprayed ceramic coatings inherently contain pores and micro-cracks which is deleterious when performed in aggressive environment. Various methods were applied to the as-sprayed coatings in order to improve the corrosion resistance. In the investigation of this study, plasma-sprayed NiCrAl/Cr2O3-8 wt.%TiO2 coatings were sealed by epoxy resin and silicone resin, respectively. Coatings were characterized by scanning electron microscopy/energy dispersive spectroscopy (SEM/EDS), optical microscopy (OM) and x-ray diffraction (XRD). The possible corrosion mechanism was discussed. The results of salt spray test and electrochemical measurements indicated that after the sealing treatment, the porosity of coatings decreased obviously and a compact layer was formed to protect the coating from corrosion. The silicone resin proved to be more effective than epoxy resin in enhancing the corrosion resistance of the coatings used in this research.

  4. Diffusion in thoriated and nonthoriated nickel and nickel-chromium alloys at 1260 C

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1972-01-01

    Various solid-solid diffusion couples were assembled from thoriated and nonthoriated nickel-base alloys, welded, and diffusion annealed at 1260 C. Concentration profiles indicated that a thoria dispersion does not affect diffusion in Cr(alloy):Ni and Ni-4.8Al:Ni types of couples unless a fine grain structure is retained by the thoria particles. Metallography revealed the presence of thoria-free bands in the thoriated-Ni side of the diffusion zone. The bands contained grain boundaries and, in some cases, non-Kirkendall porosity. A mechanism based on the operation of vacancy sources is proposed to explain the thoria-free bands. In addition, a particular DS-NiCr:Ni couple had negligible Kirkendall porosity. This behavior was related to the grain structure of the particular lot of DS-NiCr.

  5. Enhancement of Impact Toughness by Delamination Fracture in a Low-Alloy High-Strength Steel with Al Alloying

    NASA Astrophysics Data System (ADS)

    Sun, Junjie; Jiang, Tao; Liu, Hongji; Guo, Shengwu; Liu, Yongning

    2016-12-01

    The effect of delamination toughening of martensitic steel was investigated both at room and low temperatures [253 K and 233 K (-20 °C and -40 °C)]. Two low-alloy martensitic steels with and without Al alloying were both prepared. Layered structure with white band and black matrix was observed in Al alloyed steel, while a homogeneous microstructure was displayed in the steel without Al. Both steels achieved high strength (tensile strength over 1600 MPa) and good ductility (elongation over 11 pct), but they displayed stark contrasts on impact fracture mode and Charpy impact energy. Delamination fracture occurred in Al alloyed steel and the impact energies were significantly increased both at room temperature (from 75 to 138 J, i.e., nearly improved up to 2 times) and low temperatures [from 47.9 to 71.3 J at 233 K (-40 °C)] compared with the one without Al. Alloying with Al promotes the segregation of Cr, Mn, Si and C elements to form a network structure, which is martensite with higher carbon content and higher hardness than that of the matrix. And this network structure evolved into a band structure during the hot rolling process. The difference of yield stress between the band structure and the matrix gives rise to a delamination fracture during the impact test, which increases the toughness greatly.

  6. A high-specific-strength and corrosion-resistant magnesium alloy.

    PubMed

    Xu, Wanqiang; Birbilis, Nick; Sha, Gang; Wang, Yu; Daniels, John E; Xiao, Yang; Ferry, Michael

    2015-12-01

    Ultra-lightweight alloys with high strength, ductility and corrosion resistance are desirable for applications in the automotive, aerospace, defence, biomedical, sporting and electronic goods sectors. Ductility and corrosion resistance are generally inversely correlated with strength, making it difficult to optimize all three simultaneously. Here we design an ultralow density (1.4 g cm(-3)) Mg-Li-based alloy that is strong, ductile, and more corrosion resistant than Mg-based alloys reported so far. The alloy is Li-rich and a solute nanostructure within a body-centred cubic matrix is achieved by a series of extrusion, heat-treatment and rolling processes. Corrosion resistance from the environment is believed to occur by a uniform lithium carbonate film in which surface coverage is much greater than in traditional hexagonal close-packed Mg-based alloys, explaining the superior corrosion resistance of the alloy.

  7. A high-specific-strength and corrosion-resistant magnesium alloy

    NASA Astrophysics Data System (ADS)

    Xu, Wanqiang; Birbilis, Nick; Sha, Gang; Wang, Yu; Daniels, John E.; Xiao, Yang; Ferry, Michael

    2015-12-01

    Ultra-lightweight alloys with high strength, ductility and corrosion resistance are desirable for applications in the automotive, aerospace, defence, biomedical, sporting and electronic goods sectors. Ductility and corrosion resistance are generally inversely correlated with strength, making it difficult to optimize all three simultaneously. Here we design an ultralow density (1.4 g cm-3) Mg-Li-based alloy that is strong, ductile, and more corrosion resistant than Mg-based alloys reported so far. The alloy is Li-rich and a solute nanostructure within a body-centred cubic matrix is achieved by a series of extrusion, heat-treatment and rolling processes. Corrosion resistance from the environment is believed to occur by a uniform lithium carbonate film in which surface coverage is much greater than in traditional hexagonal close-packed Mg-based alloys, explaining the superior corrosion resistance of the alloy.

  8. Development and fabrication of high strength alloy fibers for use in metal-metal matrix composites

    NASA Technical Reports Server (NTRS)

    King, G. W.; Petrasek, D. W.

    1979-01-01

    Metal fiber reinforced superalloys are being considered for construction of critical components in turbine engines that operate at high temperature. The problems involved in fabricating refractory metal alloys into wire form in such a manner as to maximize their strength properties without developing excessive structural defects are described. The fundamental principles underlying the development of such alloy fibers are also briefly discussed. The progress made to date in developing tungsten, tantalum and columbium base alloys for fiber reinforcement is reported and future prospects for alloy fiber development considered.

  9. Aerospace Patented High-Strength Aluminum Alloy Used in Commercial Industries

    NASA Technical Reports Server (NTRS)

    2004-01-01

    NASA structural materials engineer, Jonathan Lee, displays blocks and pistons as examples of some of the uses for NASA's patented high-strength aluminum alloy originally developed at Marshall Space Flight Center in Huntsville, Alabama. NASA desired an alloy for aerospace applications with higher strength and wear-resistance at elevated temperatures. The alloy is a solution to reduce costs of aluminum engine pistons and lower engine emissions for the automobile industry. The Boats and Outboard Engines Division at Bombardier Recreational Products of Sturtevant, Wisconsin is using the alloy for pistons in its Evinrude E-Tec outboard engine line.

  10. Mechanical Properties and Microstructure of the CoCrFeMnNi High Entropy Alloy Under High Strain Rate Compression

    NASA Astrophysics Data System (ADS)

    Wang, Bingfeng; Fu, Ao; Huang, Xiaoxia; Liu, Bin; Liu, Yong; Li, Zezhou; Zan, Xiang

    2016-07-01

    The equiatomic CoCrFeMnNi high entropy alloy, which crystallizes in the face-centered cubic (FCC) crystal structure, was prepared by the spark plasma sintering technique. Dynamic compressive tests of the CoCrFeMnNi high entropy alloy were deformed at varying strain rates ranging from 1 × 103 to 3 × 103 s-1 using a split-Hopkinson pressure bar (SHPB) system. The dynamic yield strength of the CoCrFeMnNi high entropy alloy increases with increasing strain rate. The Zerilli-Armstrong (Z-A) plastic model was applied to model the dynamic flow behavior of the CoCrFeMnNi high entropy alloy, and the constitutive relationship was obtained. Serration behavior during plastic deformation was observed in the stress-strain curves. The mechanism for serration behavior of the alloy deformed at high strain rate is proposed.

  11. Welding of unique and advanced alloys for space and high-temperature applications: welding and weldability of iridium and platinum alloys

    SciTech Connect

    David, Stan A.; Miller, Roger G.; Feng, Zhili

    2016-08-31

    Advances have been made in developing alloys for space power systems for spacecraft that travel long distances to various planets. The spacecraft are powered by radioisotope thermoelectric generators (RTGs) and the fuel element in RTGs is plutonia. For safety and containment of the radioactive fuel element, the heat source is encapsulated in iridium or platinum alloys. Ir and Pt alloys are the alloys of choice for encapsulating radioisotope fuel pellets. Ir and Pt alloys were chosen because of their high-temperature properties and compatibility with the oxide fuel element and the graphite impact shells. This review addresses the alloy design and welding and weldability of Ir and Pt alloys for use in RTGs.

  12. Welding of unique and advanced alloys for space and high-temperature applications: welding and weldability of iridium and platinum alloys

    DOE PAGES

    David, Stan A.; Miller, Roger G.; Feng, Zhili

    2016-08-31

    Advances have been made in developing alloys for space power systems for spacecraft that travel long distances to various planets. The spacecraft are powered by radioisotope thermoelectric generators (RTGs) and the fuel element in RTGs is plutonia. For safety and containment of the radioactive fuel element, the heat source is encapsulated in iridium or platinum alloys. Ir and Pt alloys are the alloys of choice for encapsulating radioisotope fuel pellets. Ir and Pt alloys were chosen because of their high-temperature properties and compatibility with the oxide fuel element and the graphite impact shells. This review addresses the alloy design andmore » welding and weldability of Ir and Pt alloys for use in RTGs.« less

  13. Crack initiation behavior of neutron irradiated model and commercial stainless steels in high temperature water

    NASA Astrophysics Data System (ADS)

    Stephenson, Kale J.; Was, Gary S.

    2014-01-01

    The objective of this study was to isolate key factors affecting the irradiation-assisted stress corrosion cracking (IASCC) susceptibility of eleven neutron-irradiated austenitic stainless steel alloys. Four commercial purity and seven high purity stainless steels were fabricated with specific changes in composition and microstructure, and irradiated in a fast reactor spectrum at 320 °C to doses between 4.4 and 47.5 dpa. Constant extension rate tensile (CERT) tests were performed in normal water chemistry (NWC), hydrogen water chemistry (HWC), or primary water (PW) environments to isolate the effects of environment, elemental solute addition, alloy purity, alloy heat, alloy type, cold work, and irradiation dose. The irradiated alloys showed a wide variation in IASCC susceptibility, as measured by the relative changes in mechanical properties and crack morphology. Cracking susceptibility measured by %IG was enhanced in oxidizing environments, although testing in the lowest potential environment caused an increase in surface crack density. Alloys containing solute addition of Ni or Ni + Cr exhibited no IASCC. Susceptibility was reduced in materials cold worked prior to irradiation, and increased with increasing irradiation dose. Irradiation-induced hardening was accounted for by the dislocation loop microstructure, however no relation between crack initiation and radiation hardening was found.

  14. Electronic properties and electron-phonon interaction in complex, multicomponent alloys in application to high-entropy alloys

    NASA Astrophysics Data System (ADS)

    Samolyuk, German; Daene, Markus; Stocks, George Malcolm; Caro, Jose Alfredo; Stoller, Roger

    2015-03-01

    High-entropy alloys (HEAs) have recently been developed as nontraditional alloy systems. They are composed of multiple elements at or near equiatomic ratios that form random solid solutions on simple underlying fcc or bcc lattices. In recent years HEAs have attracted significant attention due to their high strength, ductility and possible high radiation resistance. The complexity of the alloys results in very interesting electronic system behavior. Even in thermal equilibrium, disorder, especially extreme disorder, has important impacts on all electronic, atomic, and magnetic properties. In the current work we present results of first principle investigation of the electronic and magnetic properties of Ni-based multicomponent concentrated alloys using the coherent potential approximation (CPA). The influence of electronic structure modifications on the electron mean free path and values of electron-phonon coupling are calculated, together with preliminary results on similar quantities obtained by Time Dependent DFT. We discuss possible effects of tuning the mean free path and energy dissipation mechanisms to defect production and recombination in HEAs under irradiation.

  15. Enhancing the High Temperature Capability of Nanocrystalline Alloys: Utilizing Thermodynamic Stability Maps to Mitigate Grain Growth Through Solute Selection

    DTIC Science & Technology

    2013-12-01

    Army Research Laboratory Enhancing the High Temperature Capability of Nanocrystalline Alloys : Utilizing Thermodynamic Stability Maps to Mitigate...Laboratory Aberdeen Proving Ground, MD 21005 ARL-TR-6743 December 2013 Enhancing the High Temperature Capability of Nanocrystalline Alloys : Utilizing...Final Enhancing the High Temperature Capability of Nanocrystalline Alloys : Utilizing Thermodynamic Stability Maps to Mitigate Grain Growth Through

  16. Study of Alloy Microstructure Based on TiNi After High-Temperature Treatment

    NASA Astrophysics Data System (ADS)

    Senkevich, K. S.; Gusev, D. E.

    2016-09-01

    Features of microstructure formation for alloy based on titanium nickelide after high-temperature treatment at 1050 - 1250°C are studied. Heat treatment conditions are stipulated diffusion welding and sintering regimes developed previously for alloys based on TiNi.

  17. Method to Produce Dispersion Strengthened Titanium Alloy Articles with High Creep Resistance.

    DTIC Science & Technology

    1989-07-25

    centered cubic beta phase. The important high-temperature properties for aerospace related applications of titanium alloys are: tensile strength, creep...the alloying elements tend to stabilize either the low-temperature close-packed hexagonal alpha phase, or the higher temperature allotrope, body

  18. Dynamic compressive behavior of Pr-Nd alloy at high strain rates and temperatures

    NASA Astrophysics Data System (ADS)

    Wang, Huanran; Cai, Canyuan; Chen, Danian; Ma, Dongfang

    2012-07-01

    Based on compressive tests, static on 810 material test system and dynamic on the first compressive loading in split Hopkinson pressure bar (SHPB) tests for Pr-Nd alloy cylinder specimens at high strain rates and temperatures, this study determined a J-C type [G. R. Johnson and W. H. Cook, in Proceedings of Seventh International Symposium on Ballistics (The Hague, The Netherlands, 1983), pp. 541-547] compressive constitutive equation of Pr-Nd alloy. It was recorded by a high speed camera that the Pr-Nd alloy cylinder specimens fractured during the first compressive loading in SHPB tests at high strain rates and temperatures. From high speed camera images, the critical strains of the dynamic shearing instability for Pr-Nd alloy in SHPB tests were determined, which were consistent with that estimated by using Batra and Wei's dynamic shearing instability criterion [R. C. Batra and Z. G. Wei, Int. J. Impact Eng. 34, 448 (2007)] and the determined compressive constitutive equation of Pr-Nd alloy. The transmitted and reflected pulses of SHPB tests for Pr-Nd alloy cylinder specimens computed with the determined compressive constitutive equation of Pr-Nd alloy and Batra and Wei's dynamic shearing instability criterion could be consistent with the experimental data. The fractured Pr-Nd alloy cylinder specimens of compressive tests were investigated by using 3D supper depth digital microscope and scanning electron microscope.

  19. Recent progress in high Bs Fe-based nanocrystalline soft magnetic alloys

    NASA Astrophysics Data System (ADS)

    Ohta, M.; Yoshizawa, Y.

    2011-02-01

    High saturation magnetic flux density (high-Bs) alloy has been developed in an Fe-based nanocrystalline alloy system. A nanocrystalline phase with an average grain size of about 20 nm is obtained by annealing Cu-substituted and/or Cu-and-Si-complex-substituted Fe-B amorphous alloys. The alloy exhibits low coercivity of less than 7 A m-1 and a high Bs of more than 1.8 T. The iron loss at 50 Hz and 1.6 T for a toroidal core made of Fe80.5Cu1.5Si4B14 nanocrystalline alloy is 0.46 W kg-1, which is about 2/3 of that of grain-oriented Si steel. Moreover, the iron loss at 10 kHz and 0.2 T for a wound core made of this alloy is 7.5 W kg-1, which is about 25% of that of non-grain-oriented Si steel and about 60% of that of an Fe-based amorphous alloy. In addition, the cut cores made of the alloy show good superimposed dc-current characteristics and appear promising in applications such as power choke coils (at the high-frequency region).

  20. Mechanical behavior of high temperature interconnects and the superplasticity of high lead- content alloys

    NASA Astrophysics Data System (ADS)

    Schoeller, Harry

    Power electronics and applications with high ambient temperatures, such as deep well drilling for natural gas and oil exploration, requires interconnects in electronics survive temperatures in excess of 473K. This study examines the mechanical behavior and deformation mechanisms of Pb and Sn based alloys used in high temperature applications. In total, ten alloys were chosen based on their melting temperature and suitability as interconnects for high temperature flex packages. Characterization of the mechanical behavior was partitioned into three categories, time-independent elasticity/plasticity, time-dependent plasticity (creep), and superplasticity. Alloys with stable high temperature phases, namely 92.5Pb-5Sn-2.5Ag, 92.5Pb-5In-2.5Ag, and 93Pb-3Sn-2Ag-2In exhibited excellent strength through the entire temperature range. High mechanical strength was attributed to composite strengthening and grain boundary pinning in these alloys. 95Sn-5Sb was shown to be a viable alternative to Pb-based interconnects for applications up to 473K. All compositions tested, except 85Pb-10Sb-5Sn, were found to follow power-law dislocation creep in the strain rate range of 10-9-10 -3 sec-1. A change in the controlling climb mechanism from pipe diffusion to lattice diffusion was observed around 0.7Tm. The enhancement in the self-diffusion of Pb was dependent on solute concentration and the specific solute atom in solution with Pb. In the final portion of this study, the superplastic behavior of 85Pb-10Sb-5Sn, is reported for the first time, and a new phenomenological model for superplastic flow is proposed based on the deformed microstructure and mechanical characterization. 85Pb-10Sb-5Sn did not exhibit typical superplastic behavior in that very high homologous temperatures are required to experience superplastic elongations. A characteristic temperature (TGBS) was found, which differentiates superplastic from non-superplastic flow. The microstructure study revealed that localized

  1. Formation and Stability of Equiatomic and Nonequiatomic Nanocrystalline CuNiCoZnAlTi High-Entropy Alloys by Mechanical Alloying

    NASA Astrophysics Data System (ADS)

    Varalakshmi, S.; Kamaraj, M.; Murty, B. S.

    2010-10-01

    Nanocrystalline equiatomic high-entropy alloys (HEAs) have been synthesized by mechanical alloying in the Cu-Ni-Co-Zn-Al-Ti system from the binary CuNi alloy to the hexanary CuNiCoZnAlTi alloy. An attempt also has been made to find the influence of nonequiatomic compositions on the HEA formation by varying the Cu content up to 50 at. pct (Cu x NiCoZnAlTi; x = 0, 8.33, 33.33, 49.98 at. pct). The phase formation and stability of mechanically alloyed powder at an elevated temperature (1073 K [800 °C] for 1 hour) were studied. The nanocrystalline equiatomic Cu-Ni-Co-Zn-Al-Ti alloys have a face-centered cubic (fcc) structure up to quinary compositions and have a body-centered cubic (bcc) structure in a hexanary alloy. In nonequiatomic alloys, bcc is the dominating phase in the alloys containing 0 and 8.33 at. pct of Cu, and the fcc phase was observed in alloys with 33.33 and 49.98 at. pct of Cu. The Vicker’s bulk hardness and compressive strength of the equiatomic nanocrystalline hexanary CuNiCoZnAlTi HEA after hot isostatic pressing is 8.79 GPa, and the compressive strength is 2.76 GPa. The hardness of these HEAs is higher than most commercial hard facing alloys ( e.g., Stellite, which is 4.94 GPa).

  2. The development of Ti alloys for dental implant with high corrosion resistance and mechanical strength.

    PubMed

    Yamazoe, Junichi; Nakagawa, Masaharu; Matono, Yoshinari; Takeuchi, Akari; Ishikawa, Kunio

    2007-03-01

    The corrosion behaviors of Ti and Ti-6Al-4V, Ti-6Al-7Nb, Ti-0.5Pt, Ti-6Al-4V-0.5Pt, and Ti-6Al-7Nb-0.5Pt alloys were examined using an electrochemical analyzer in artificial saliva containing 0.1 and 0.2% NaF at a pH of 4.0. The SEM observations revealed that the surfaces of the alloys containing 0.5 wt% Pt were not affected in fluoride-containing environments, whereas the surfaces of Ti, Ti-6A1-4V, and Ti-6Al-7Nb alloys were markedly rough. In artificial saliva containing 0.1% NaF at a pH of 4.0, the amounts of Ti dissolved from the Ti, Ti-6Al-4V, and Ti-6Al-7Nb alloys were about 50 times larger than those of the alloys containing 0.5 wt% Pt. The tensile strengths of the alloys containing 0.5 wt% Pt were equal to or higher than those of pure Ti or the alloys without Pt. The Ti-0.5Pt, Ti-6Al-4V-0.5Pt, and Ti-6Al-7Nb-0.5 alloys are expected to be useful in clinical dentistry as new Ti alloys with high corrosion resistance and mechanical strength.

  3. Development of Ti-Nb-Zr alloys with high elastic admissible strain for temporary orthopedic devices.

    PubMed

    Ozan, Sertan; Lin, Jixing; Li, Yuncang; Ipek, Rasim; Wen, Cuie

    2015-07-01

    A new series of beta Ti-Nb-Zr (TNZ) alloys with considerable plastic deformation ability during compression test, high elastic admissible strain, and excellent cytocompatibility have been developed for removable bone tissue implant applications. TNZ alloys with nominal compositions of Ti-34Nb-25Zr, Ti-30Nb-32Zr, Ti-28Nb-35.4Zr and Ti-24.8Nb-40.7Zr (wt.% hereafter) were fabricated using the cold-crucible levitation technique, and the effects of alloying element content on their microstructures, mechanical properties (tensile strength, yield strength, compressive yield strength, Young's modulus, elastic energy, toughness, and micro-hardness), and cytocompatibilities were investigated and compared. Microstructural examinations revealed that the TNZ alloys consisted of β phase. The alloy samples displayed excellent ductility with no cracking, or fracturing during compression tests. Their tensile strength, Young's modulus, elongation at rupture, and elastic admissible strain were measured in the ranges of 704-839 MPa, 62-65 GPa, 9.9-14.8% and 1.08-1.31%, respectively. The tensile strength, Young's modulus and elongation at rupture of the Ti-34Nb-25Zr alloy were measured as 839 ± 31.8 MPa, 62 ± 3.6 GPa, and 14.8 ± 1.6%, respectively; this alloy exhibited the elastic admissible strain of approximately 1.31%. Cytocompatibility tests indicated that the cell viability ratios (CVR) of the alloys are greater than those of the control group; thus the TNZ alloys possess excellent cytocompatibility.

  4. Effect of composition on the high rate dynamic behaviour of tungsten heavy alloys

    NASA Astrophysics Data System (ADS)

    Latif, Kesemen; Kaan, Çalışkan N.; Emrah, Konokman H.; Nuri, Durlu

    2015-09-01

    Tungsten heavy alloys are currently used as kinetic energy penetrators in military applications due to their high density and superior mechanical properties. In the literature, quasi-static properties of different tungsten heavy alloys based on W-Ni-Cu and W-Ni-Fe ternary systems are well documented and presented. However, comparison of the dynamic behaviour of these alloys in terms of the correlation between quasi-static mechanical characterization and dynamical properties is lacking. In the present study, dynamic properties of tungsten heavy alloys having different binder phase compositions (90W-7Ni-3Cu and 90W-8Ni-2Fe) at different projectile velocities were investigated. The examined and tested alloys were produced through the conventional powder metallurgy route of mixing, cold compaction and sintering. Mechanical characterization of these alloys was performed. In the ballistic tests, cylindrical tungsten heavy alloys with L/D ratio of 3 were impacted to hardened steel target at different projectile velocities. After the ballistic tests, deformation characteristics of test specimens during dynamic loading were evaluated by comparing the change of length and diameter of the specimens versus kinetic energy densities. The study concluded that 90W-8Ni-2Fe alloy has better perforation characteristics than 90W-7Ni-3Cu alloy.

  5. Numerical simulation of high speed incremental forming of aluminum alloy

    NASA Astrophysics Data System (ADS)

    Giuseppina, Ambrogio; Teresa, Citrea; Luigino, Filice; Francesco, Gagliardi

    2013-12-01

    In this study, an innovative process is analyzed with the aim to satisfy the industrial requirements, such as process flexibility, differentiation and customizing of products, cost reduction, minimization of execution time, sustainable production, etc. The attention is focused on incremental forming process, nowadays used in different fields such as: rapid prototyping, medical sector, architectural industry, aerospace and marine, in the production of molds and dies. Incremental forming consists in deforming only a small region of the workspace through a punch driven by a NC machine. SPIF is the considered variant of the process, in which the punch gives local deformation without dies and molds; consequently, the final product geometry can be changed by the control of an actuator without requiring a set of different tools. The drawback of this process is its slowness. The aim of this study is to assess the IF feasibility at high speeds. An experimental campaign will be performed by a CNC lathe with high speed to test process feasibility and the influence on materials formability mainly on aluminum alloys. The first results show how the material presents the same performance than in conventional speed IF and, in some cases, better material behavior due to the temperature field. An accurate numerical simulation has been performed to investigate the material behavior during the high speed process substantially confirming experimental evidence.

  6. Hybrid MC/MD Method For High Entropy Alloy

    NASA Astrophysics Data System (ADS)

    Feng, Bojun; Widom, Michael

    High entropy alloys (HEA) are materials that contain multiple components of elements consisting of a single solid solution phase which could make the entropy of mixing very high. From recent investigations, HEA's possess promising properties such as strength at high temperature, tensile strength, thermal stability and corrosion resistance. In this talk, a hybrid Molecular Dynamics (MD)/Monte Carlo (MC) simulation method is introduced to the computational analysis of HEA, treating atomic displacement by MD as well as swapping atomic species by MC. This method efficiently models the phase separation and short range order by swapping between different types of atoms, while structural deviation from the perfect lattice sites of atoms is equilibrated quickly by MD. We apply this method to HfNbTaZr HEA modeled using an embedded-atom potential. The result gives a strong phase separation of Hf-Zr and Nb-Ta pairs shown by the pair correlation function. Diffuse scattering patterns are predicted and compared to experiments. Doe Grant No. DE-SC0014506.

  7. Resistance of nickel-chromium-aluminum alloys to cyclic oxidation at 1100 C and 1200 C

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Lowell, C. E.

    1976-01-01

    Nickel-rich alloys in the Ni-Cr-Al system were evaluated for cyclic oxidation resistance in still air at 1,100 and 1,200 C. A first approximation oxidation attack parameter Ka was derived from specific weight change data involving both a scaling growth constant and a spalling constant. An estimating equation was derived with Ka as a function of the Cr and Al content by multiple linear regression and translated into countour ternary diagrams showing regions of minimum attack. An additional factor inferred from the regression analysis was that alloys melted in zirconia crucibles had significantly greater oxidation resistance than comparable alloys melted otherwise.

  8. Isothermal oxidation behavior of ternary Zr-Nb-Y alloys at high temperature

    SciTech Connect

    Prajitno, Djoko Hadi; Soepriyanto, Syoni; Basuki, Eddy Agus; Wiryolukito, Slameto

    2014-03-24

    The effect of yttrium content on isothermal oxidation behavior of Zr-2,5%Nb-0,5%Y, Zr-2,5%Nb-1%Y Zr-2,5%Nb-1,5%Y alloy at high temperature has been studied. High temperature oxidation carried out at tube furnace in air at 600,700 and 800°C for 1 hour. Optical microscope is used for microstructure characterization of the alloy. Oxidized and un oxidized specimen was characterized by x-ray diffraction. In this study, kinetic oxidation of Zr-2,5%Nb with different Y content at high temperature has also been studied. Characterization by optical microscope showed that microstructure of Zr-Nb-Y alloys relatively unchanged and showed equiaxed microstructure. X-ray diffraction of the alloys depicted that the oxide scale formed during oxidation of zirconium alloys is monoclinic ZrO2 while unoxidised alloy showed two phase α and β phase. SEM-EDS examination shows that depletion of Zr composition took place under the oxide layer. Kinetic rate of oxidation of zirconium alloy showed that increasing oxidation temperature will increase oxidation rate but increasing yttrium content in the alloys will decrease oxidation rate.

  9. Dynamic high-temperature characterization of an iridium alloy in tension

    SciTech Connect

    Song, Bo; Nelson, Kevin; Jin, Helena; Lipinski, Ronald J.; Bignell, John; Ulrich, G. B.; George, E. P.

    2015-09-01

    Iridium alloys have been utilized as structural materials for certain high-temperature applications, due to their superior strength and ductility at elevated temperatures. The mechanical properties, including failure response at high strain rates and elevated temperatures of the iridium alloys need to be characterized to better understand high-speed impacts at elevated temperatures. A DOP-26 iridium alloy has been dynamically characterized in compression at elevated temperatures with high-temperature Kolsky compression bar techniques. However, the dynamic high-temperature compression tests were not able to provide sufficient dynamic high-temperature failure information of the iridium alloy. In this study, we modified current room-temperature Kolsky tension bar techniques for obtaining dynamic tensile stress-strain curves of the DOP-26 iridium alloy at two different strain rates (~1000 and ~3000 s-1) and temperatures (~750°C and ~1030°C). The effects of strain rate and temperature on the tensile stress-strain response of the iridium alloy were determined. The DOP-26 iridium alloy exhibited high ductility in stress-strain response that strongly depended on both strain rate and temperature.

  10. Nickel aluminide alloy for high temperature structural use

    DOEpatents

    Liu, Chain T.; Sikka, Vinod K.

    1991-01-01

    The specification discloses nickel aluminide alloys including nickel, aluminum, chromium, zirconium and boron wherein the concentration of zirconium is maintained in the range of from about 0.05 to about 0.35 atomic percent to improve the ductility, strength and fabricability of the alloys at 1200.degree. C. Titanium may be added in an amount equal to about 0.2 to about 0.5 atomic percent to improve the mechanical properties of the alloys and the addition of a small amount of carbon further improves hot fabricability.

  11. Stress Relaxation of High-Copper Amalgam Alloys,

    DTIC Science & Technology

    1978-03-10

    Unlimited ~~~ 17. DISTRIBUTION STA ~~EMENT (of th. ab.traci .nt. r.d In Block 20. i di f ferent from Report) 1$. SUPPLEMENTARY NOTES IS. KEY WORDS...Contlnu• on r.v.,a. aid. SI n.c...ay aid Id.ntlfy by block niaib. r) Amalgam alloys; high—copper amalgam alloys; viscoelastic properties and stress...relaxation. 20. ABSTRACT (Ge.~~~j . ai r, ,.,.. .i~~ II ne.ma y d Sd.nsSfr by block n~~~)5 tress relaxation of sevenhigh— copper dental amalgam alloys was

  12. Modified ferritic iron alloys with improved high-temperature mechanical properties and oxidation resistance

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.

    1975-01-01

    An alloy modification program was conducted in which the compositions of two existing Fe-Cr-Al alloys (Armco 18SR and GE-1541) were changed to achieve either improved high-temperature strength or improved fabricability. Only modifications of Armco 18SR were successful in achieving increased strength without loss of fabricability or oxidation resistance. The best modified alloy, designated NASA-18T, had twice the rupture strength of Armco 18SR at 800 and 1000 C. The NASA-18T alloy also had better oxidation resistance than Armco 18SR and comparable fabricability. The nominal composition of NASA-18T is Fe-18Cr-2Al-1Si-1.25Ta. All attempted modifications of the GE-1541 alloy were unsuccessful in terms of achieving better fabricability without sacrificing high-temperature strength and oxidation resistance.

  13. Triangular Ag-Pd alloy nanoprisms: rational synthesis with high-efficiency for electrocatalytic oxygen reduction.

    PubMed

    Xu, Lin; Luo, Zhimin; Fan, Zhanxi; Zhang, Xiao; Tan, Chaoliang; Li, Hai; Zhang, Hua; Xue, Can

    2014-10-21

    We report the generation of triangular Ag-Pd alloy nanoprisms through a rationally designed synthetic strategy based on silver nanoprisms as sacrificial templates. The galvanic replacement between Ag nanoprisms and H2PdCl4 along with co-reduction of Ag(+)/Pd(2+) is responsible for the formation of final prismatic Ag-Pd alloy nanostructures. Significantly, these Ag-Pd alloy nanoprisms exhibited superior electrocatalytic activity for the oxygen reduction reaction (ORR) as compared with the commercial Pd/C catalyst. Such a high catalytic activity is attributed to not only the alloyed Ag-Pd composition but also the dominant {111} facets of the triangular Ag-Pd nanoprisms. This work demonstrates the rational design of bimetallic alloy nanostructures with control of selective crystal facets that are critical to achieve high catalytic activity for fuel cell systems.

  14. Weldability of a high entropy CrMnFeCoNi alloy

    DOE PAGES

    Wu, Zhenggang; David, Stan A.; Feng, Zhili; ...

    2016-07-19

    We present the high-entropy alloys are unique alloys in which five or more elements are all in high concentrations. In order to determine its potential as a structural alloy, a model face-centered-cubic CrMnFeCoNi alloy was selected to investigate its weldability. Welds produced by electron beam welding show no cracking. The grain structures within the fusion zone (FZ) are controlled by the solidification behavior of the weld pool. The weldment possesses mechanical properties comparable to those of the base metal (BM) at both room and cryogenic temperatures. Finally, compared with the BM, deformation twinning was more pronounced in the FZ ofmore » the tested alloy.« less

  15. High temperature oxidation resistance of Ni-(5˜13)Co-(10˜16)Cr-(5˜9)W-5Al-(1˜1.5)Ti-(3˜6)Ta alloys

    NASA Astrophysics Data System (ADS)

    Kim, Hee-Soo; Park, Si-Jun; Seo, Seong-Moon; Yoo, Young-Soo; Jeong, Hi-Won; Jang, HeeJin

    2016-09-01

    The oxidation behavior of Ni-based superalloys was examined by cyclic oxidation tests at 850 and 1000 °C. The present study focused on the investigation of two newly developed and three commercial alloys (GTD-111, IN738LC, and CM247LC). The oxidation resistance of the superalloys were evaluated by the oxidation rate constants and the mass gains. The oxidation scales mainly consisted of outer Cr2O3 and inner Al2O3 layers at both temperatures, as well as oxides of minor elements such as TiO2, NiCr2O4, CrTaO4, HfO2, and TaO. The oxidation resistance of the alloys containing larger amounts of Al, W, and Ta and lower Mo and Ti concentrations was higher than those of the other alloys. The ranking of oxidation resistance for the alloys corresponded to the statistical prediction drawn from a response surface analysis. Furthermore, these alloys contained more Ta oxides, such as CrTaO4 and TaO, suggesting that Ta oxides had an active role in improving the oxidation resistance.

  16. Two-phase chromium-niobium alloys exhibiting improved mechanical properties at high temperatures

    DOEpatents

    Liu, C.T.; Takeyama, Masao.

    1994-02-01

    The specification discloses chromium-niobium alloys which exhibit improved mechanical properties at high temperatures in the range of 1250 C and improved room temperature ductility. The alloys contain a Cr[sub 2]Nb-rich intermetallic phase and a Cr-rich phase with an overall niobium concentration in the range of from about 5 to about 18 at. %. The high temperature strength is substantially greater than that of state of the art nickel-based superalloys for enhanced high temperature service. Further improvements in the properties of the compositions are obtained by alloying with rhenium and aluminum; and additional rare-earth and other elements. 14 figures.

  17. Two-phase chromium-niobium alloys exhibiting improved mechanical properties at high temperatures

    DOEpatents

    Liu, Chain T.; Takeyama, Masao

    1994-01-01

    The specification discloses chromium-niobium alloys which exhibit improved mechanical properties at high temperatures in the range of 1250.degree. C. and improved room temperature ductility. The alloys contain a Cr.sub.2 Nb-rich intermetallic phase and a Cr-rich phase with an overall niobium concentration in the range of from about 5 to about 18 at. %. The high temperature strength is substantially greater than that of state of the art nickel-based superalloys for enhanced high temperature service. Further improvements in the properties of the compositions are obtained by alloying with rhenium and aluminum; and additional rare-earth and other elements.

  18. Triangular Ag-Pd alloy nanoprisms: rational synthesis with high-efficiency for electrocatalytic oxygen reduction

    NASA Astrophysics Data System (ADS)

    Xu, Lin; Luo, Zhimin; Fan, Zhanxi; Zhang, Xiao; Tan, Chaoliang; Li, Hai; Zhang, Hua; Xue, Can

    2014-09-01

    We report the generation of triangular Ag-Pd alloy nanoprisms through a rationally designed synthetic strategy based on silver nanoprisms as sacrificial templates. The galvanic replacement between Ag nanoprisms and H2PdCl4 along with co-reduction of Ag+/Pd2+ is responsible for the formation of final prismatic Ag-Pd alloy nanostructures. Significantly, these Ag-Pd alloy nanoprisms exhibited superior electrocatalytic activity for the oxygen reduction reaction (ORR) as compared with the commercial Pd/C catalyst. Such a high catalytic activity is attributed to not only the alloyed Ag-Pd composition but also the dominant {111} facets of the triangular Ag-Pd nanoprisms. This work demonstrates the rational design of bimetallic alloy nanostructures with control of selective crystal facets that are critical to achieve high catalytic activity for fuel cell systems.We report the generation of triangular Ag-Pd alloy nanoprisms through a rationally designed synthetic strategy based on silver nanoprisms as sacrificial templates. The galvanic replacement between Ag nanoprisms and H2PdCl4 along with co-reduction of Ag+/Pd2+ is responsible for the formation of final prismatic Ag-Pd alloy nanostructures. Significantly, these Ag-Pd alloy nanoprisms exhibited superior electrocatalytic activity for the oxygen reduction reaction (ORR) as compared with the commercial Pd/C catalyst. Such a high catalytic activity is attributed to not only the alloyed Ag-Pd composition but also the dominant {111} facets of the triangular Ag-Pd nanoprisms. This work demonstrates the rational design of bimetallic alloy nanostructures with control of selective crystal facets that are critical to achieve high catalytic activity for fuel cell systems. Electronic supplementary information (ESI) available. See DOI: 10.1039/c4nr03600j

  19. High Shear Deformation to Produce High Strength and Energy Absorption in Mg Alloys

    SciTech Connect

    Joshi, Vineet V.; Jana, Saumyadeep; Li, Dongsheng; Garmestani, Hamid; Nyberg, Eric A.; Lavender, Curt A.

    2014-02-01

    Magnesium alloys have the potential to reduce the mass of transportation systems however to fully realize the benefits it must be usable in more applications including those that require higher strength and ductility. It has been known that fine grain size in Mg alloys leads to high strength and ductility. However, the challenge is how to achieve this optimal microstructure in a cost effective way. This work has shown that by using optimized high shear deformation and second phase particles of Mg2Si and MgxZnZry the energy absorption of the extrusions can exceed that of AA6061. The extrusion process under development described in this presentation appears to be scalable and cost effective. In addition to process development a novel modeling approach to understand the roles of strain and state-of-strain on particle fracture and grain size control has been developed

  20. Phase stability and microstructures of high entropy alloys ion irradiated to high doses

    NASA Astrophysics Data System (ADS)

    Xia, Songqin; Gao, Michael C.; Yang, Tengfei; Liaw, Peter K.; Zhang, Yong

    2016-11-01

    The microstructures of AlxCoCrFeNi (x = 0.1, 0.75 and 1.5 in molar ratio) high entropy alloys (HEAs) irradiated at room temperature with 3 MeV Au ions at the highest fluence of 105, 91, and 81 displacement per atom, respectively, were studied. Transmission electron microscopy (TEM) and high-resolution TEM (HRTEM) analyses show that the initial microstructures and phase composition of all three alloys are retained after ion irradiation and no phase decomposition is observed. Furthermore, it is demonstrated that the disordered face-centered cubic (FCC) and disordered body-centered cubic (BCC) phases show much less defect cluster formation and structural damage than the NiAl-type ordered B2 phase. This effect is explained by higher entropy of mixing, higher defect formation/migration energies, substantially lower thermal conductivity, and higher atomic level stress in the disordered phases.