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Sample records for highly conductive slags

  1. Calibration-free electrical conductivity measurements for highly conductive slags

    SciTech Connect

    MACDONALD,CHRISTOPHER J.; GAO,HUANG; PAL,UDAY B.; VAN DEN AVYLE,JAMES A.; MELGAARD,DAVID K.

    2000-05-01

    This research involves the measurement of the electrical conductivity (K) for the ESR (electroslag remelting) slag (60 wt.% CaF{sub 2} - 20 wt.% CaO - 20 wt.% Al{sub 2}O{sub 3}) used in the decontamination of radioactive stainless steel. The electrical conductivity is measured with an improved high-accuracy-height-differential technique that requires no calibration. This method consists of making continuous AC impedance measurements over several successive depth increments of the coaxial cylindrical electrodes in the ESR slag. The electrical conductivity is then calculated from the slope of the plot of inverse impedance versus the depth of the electrodes in the slag. The improvements on the existing technique include an increased electrochemical cell geometry and the capability of measuring high precision depth increments and the associated impedances. These improvements allow this technique to be used for measuring the electrical conductivity of highly conductive slags such as the ESR slag. The volatilization rate and the volatile species of the ESR slag measured through thermogravimetric (TG) and mass spectroscopy analysis, respectively, reveal that the ESR slag composition essentially remains the same throughout the electrical conductivity experiments.

  2. PENETRATION OF COAL SLAGS INTO HIGH-CHROMIA REFRACTORIES

    SciTech Connect

    Longanbach, Sara C.; Matyas, Josef; Sundaram, S. K.

    2009-10-05

    Slagging coal gasifiers are used for the production of electricity and synthetic gases, as well as chemicals. High temperatures in the reaction chamber, typically between 1250ºC and 1600ºC, high pressure, generally greater than 400 psi, and corrosive slag place severe demands on the refractory materials. Slag produced during the combustion of coal flows over the refractory surface and penetrates the porous material. Slag penetration is typically followed by spalling of a brick that significantly decreases the service life of gasifier refractories. Laboratory tests were conducted to determine the penetration depth of slags into high-chromia refractories as a function of time and temperature for various refractory-slag combinations.

  3. Sulfide capacity of high alumina blast furnace slags

    NASA Astrophysics Data System (ADS)

    Shankar, Amitabh; Görnerup, Märten; Seetharaman, S.; Lahiri, A. K.

    2006-12-01

    Sulfide capacities of high alumina blast furnace slags were experimentally determined using the gas-slag equilibration technique. Two different slag systems were considered for the current study, namely, CaO-SiO2-MgO-Al2O3 quaternary and CaO-SiO2-MgO-Al2O3-TiO2 quinary system. The liquid slag was equilibrated with the Ar-CO-CO2-SO2 gas mixture. Experiments were conducted in the temperature range of 1773 to 1873 K. The effects of temperature, basicity, and the MgO and TiO2 contents of slags on sulfide capacity were studied. As expected, sulfide capacity was found to increase with the increase in temperature and basicity. At the higher experimental temperature, titania decreases the sulfide capacity of slag. However, at the lower temperature, there was no significant effect of titania on the sulfide capacity of slag. Sulfide capacity increases with the increase in MgO content of slag if the MgO content is more than 5 pct.

  4. Estimation Model for Electrical Conductivity of CaF2-CaO-Al2O3 Slags

    NASA Astrophysics Data System (ADS)

    Shi, Guan-yong; Zhang, Ting-an; Dou, Zhi-he; Niu, Li-ping

    2016-09-01

    Electrical conductivity is one of the most important properties of molten slags. It has an important influence on process parameter selection of the electroslag remelting process. In the present work, a new model for estimating electrical conductivity of high-temperature slags has been proposed via calculating the conductivity by electrical conductivity of pure substances and interaction parameters between the different components in the slag has been proposed. In this model, the Arrhenius law is used to describe the relationship between electrical conductivity and temperature of slags. This model has been successfully applied to the CaF2-Al2O3, CaF2-CaO, and CaO-Al2O3, as well as CaF2-CaO-Al2O3 systems, and the calculated results are in good agreement with the measured values.

  5. Slag Penetration into Refractory Lining of Slagging Coal Gasifier

    SciTech Connect

    Matyas, Josef; Sundaram, S. K.; Rodriguez, Carmen P.; Edmondson, Autumn B.; Arrigoni, Benjamin M.

    2008-10-25

    The impurities in coal are converted into molten slag typically containing SiO2, FeO, CaO, and Al2O3 when coal feedstock is burned in slagging gasifiers. The slag flows down the gasifier sidewalls, dissolves, and penetrates and reacts with the refractory lining that protects the stainless steel shell of the gasifier from elevated temperatures (1300–1600°C). Refractories composed primarily of Cr2O3 have been found most resistant to slag corrosion, but they continue to fail performance requirements because of low resistance to spalling. Post-mortem analysis of high-chromia refractory bricks collected from commercial gasifiers suggests that the spalling is affected by the depth of slag penetration that is in turn affected by the wettability and interconnected porosity of the refractory as well as the slag viscosity. Laboratory tests were conducted to measure the viscosity of slags (Wyoming Powder River Basin [PRB], Pocahontas #3, and Pittsburgh #8), their contact angle on refractories (chromia-alumina [Aurex 75SR] and high-chromia [Serv 95 and Aurex 95P]), and the apparent porosity of selected refractories. In addition, the depth of slag penetration as a function of time and temperature was determined for various refractory-slag combinations. The results of laboratory tests were used to develop a refractory material that has high resistance to penetration by molten slag and thus has a potential to have a substantially longer service life than the materials currently being used.

  6. Reaction between Steel-Making Slag and Carbonaceous Materials While Mixing with High Density Polyethylene

    NASA Astrophysics Data System (ADS)

    Hong, Lan; Sahajwalla, Veena

    2016-01-01

    Since the beginning of the extensive applications in numerous high temperature processes such as iron- and steel-making, coke-making etc. partly in the place of coke, the investigation into the reaction mechanism of waste plastics has become increasingly necessary. In this paper a fundamental study on the behavior of a typical component of waste plastics, high density polyethylene (HDPE), in a mixture with coke at a 1:1 ratio in mass base was conducted during the reaction with iron oxide in steel-making slag at 1823 K and was compared with coke and graphite. The reaction mechanism of carbonaceous materials was analyzed based on the contents of CO and CO2 in the off-gas monitored by an infrared (IR) gas analyzer. It is clear from the results that the reaction of HDPE and coke mixture with steel-making slag approached equilibrium of the Boudouard reaction more quickly and closely than coke or graphite.

  7. Properties of blast-furnace slags containing high amounts of manganese

    SciTech Connect

    Pera, J.; Ambroise, J.; Chabannet, M.

    1999-02-01

    This paper presents results of tests performed to characterize the physical and chemical properties of five blast-furnace slags having MnO content up to 21%. The interactions between ordinary Portland cement or calcium oxide and each slag were investigated by X-ray diffraction, scanning electron microscopy, and thermoanalysis. Mortars and concretes using these slags were cast. When ground to a Blaine surface area of 300 m{sup 2}/kg, the slags were utilized in road binders in combination with calcium oxide or Portland cement. When ground to a Blaine surface area of 600 m{sup 2}/kg, the slags were introduced into the composition of different concretes instead of fly ash or silica fume. Based on the resulting high strengths, fine grinding of manganese-rich slag for use in concrete appears to be a good way of beneficiation.

  8. Glassy slags as novel waste forms for remediating mixed wastes with high metal contents

    SciTech Connect

    Feng, X.; Wronkiewicz, D.J.; Bates, J.K.; Brown, N.R.; Buck, E.C.; Gong, M.; Ebert, W.L.

    1994-03-01

    Argonne National Laboratory (ANL) is developing a glassy slag final waste form for the remediation of low-level radioactive and mixed wastes with high metal contents. This waste form is composed of various crystalline and metal oxide phases embedded in a silicate glass phase. This work indicates that glassy slag shows promise as final waste form because (1) it has similar or better chemical durability than high-level nuclear waste (HLW) glasses, (2) it can incorporate large amounts of metal wastes, (3) it can incorporate waste streams having low contents of flux components (boron and alkalis), (4) it has less stringent processing requirements (e.g., viscosity and electric conductivity) than glass waste forms, (5) its production can require little or no purchased additives, which can result in greater reduction in waste volume and overall treatment costs. By using glassy slag waste forms, minimum additive waste stabilization approach can be applied to a much wider range of waste streams than those amenable only to glass waste forms.

  9. Slag-Refractory Interaction in Slagging Coal Gasifiers

    SciTech Connect

    Matyas, Josef; Sundaram, S. K.; Hicks, Brent J.; Edmondson, Autumn B.; Arrigoni, Benjamin M.

    2008-03-03

    The combustion chamber of slagging coal gasifiers is lined with refractories to protect the stainless steel shell of the gasifier from elevated temperatures and corrosive attack of the coal slag. Refractories composed primarily of Cr2O3 have been found most resistant to slag corrosion, but they continue to fail performance requirements. Post-mortem analysis of high-chromia refractory bricks collected from commercial gasifiers suggests that slag penetration and subsequent spalling of refractory are the cause of significantly shorter service life of gasifier refractories. Laboratory tests were conducted to determine the penetration depth of three slags representative of a wide variety of coals in the United States into chromia-alumina and two high-chromia refractories. Variables tested were refractory-slag combinations and two partial pressures of O2. Slag penetration depths were measured from spliced images of each refractory. Samples heated to 1470°C for 2 hrs had maximum penetration depths ranging from 1.99±0.15 mm to at least 21.6 mm. Aurex 95P, a high-chromia refractory containing 3.3% phosphorous pentoxide (P2O5), showed the least slag penetration of all refractories tested. P2O5 likely reacts with the slags to increase their viscosity and restrict molten slag penetration. Experimental data on the slag-refractory interaction will be incorporated into mathematical model that will be used to 1) identify critical conditions at which refractory corrosion sharply increases, and 2) predict the service life of a gasifier refractory.

  10. Investigation of High-Temperature Slag/Copper/Spinel Interactions

    NASA Astrophysics Data System (ADS)

    De Wilde, Evelien; Bellemans, Inge; Campforts, Mieke; Guo, Muxing; Blanpain, Bart; Moelans, Nele; Verbeken, Kim

    2016-09-01

    An important cause for the mechanical entrainment of copper droplets in slags during primary and secondary copper production is their interaction with solid spinel particles, hindering the sedimentation of the copper droplets. In the present study, the interactions between the three phases involved (slag-Cu droplets-spinel solids) were investigated using an adapted sessile drop experiment, combined with detailed microstructural investigation of the interaction zone. An industrially relevant synthetic PbO-CaO-SiO2-Cu2O-Al2O3-FeO-ZnO slag system, a MgAl2O4 spinel particle, and pure copper were examined with electron microscopy after their brief interaction at 1523 K (1250 °C). Based on the experimental results, a mechanism depending on the interlinked dissolved Cu and oxygen contents within the slag is proposed to describe the origin of the phenomenon of sticking Cu alloy droplets. In addition, the oxygen potential gradient across the phases (i.e., liquid Cu, slag, and spinel) appears to affect the Cu entrainment, as deduced from a microstructural analysis.

  11. Construction material properties of slag from the high temperature arc gasification of municipal solid waste.

    PubMed

    Roessler, Justin G; Olivera, Fernando D; Wasman, Scott J; Townsend, Timothy G; McVay, Michael C; Ferraro, Christopher C; Blaisi, Nawaf I

    2016-06-01

    Slag from the high temperature arc gasification (HTAG) of municipal solid waste (MSW) was tested to evaluate its material properties with respect to use as a construction aggregate. These data were compared to previously compiled values for waste to energy bottom ash, the most commonly produced and beneficially used thermal treatment residue. The slag was tested using gradations representative of a base course and a course aggregate. Los Angeles (LA) abrasion testing demonstrated that the HTAG slag had a high resistance to fracture with a measured LA loss of 24%. Soundness testing indicated a low potential for reactivity and good weathering resistance with a mean soundness loss of 3.14%. The modified Proctor compaction testing found the slag to possess a maximum dry density (24.04kN/m(3)) greater than conventionally used aggregates and WTE BA. The LBR tests demonstrated a substantial bearing capacity (>200). Mineralogical analysis of the HTAG suggested the potential for self cementing character which supports the elevated LBR results. Preliminary material characterization of the HTAG slag establishes potential for beneficial use; larger and longer term studies focusing on the material's possibility for swelling and performance at the field scale level are needed.

  12. Electrical Conductivity and Electronic/Ionic Properties of TiO x -CaO-SiO2 Slags at Various Oxygen Potentials and Temperatures

    NASA Astrophysics Data System (ADS)

    Liu, Jun-Hao; Zhang, Guo-Hua; Wu, Yue-Dong; Chou, Kuo-Chih

    2016-02-01

    The electrical conductivity of molten slags is an extremely important factor in the design of electric smelting furnaces. As a fundamental study on properties of the TiO x -bearing slags, the total electrical conductivity and electronic/ionic properties of TiO x -SiO2-CaO slags were measured at different oxygen potentials and temperatures using four-electrode method. The experiment results show that for a specific composition, the temperature dependences of ionic, electronic, and total conductivity obey the Arrhenius law. The stepped potential chronoamperometry method was employed for measuring the electronic transference number, which exhibits a strong dependence on oxygen potential, but is unaffected by temperature. The total electrical, electronic, and ionic conductivities present similar increasing trends with increasing the ratio of CO/CO2, which is resulted from increasing of Ti3+.

  13. High temperature millimeter wave radiometric and interferometric measurements of slag-refractory interaction for application to coal gasifiers

    SciTech Connect

    McCloy, John S.; Crum, Jarrod V.; Sundaram, S. K.; Slaugh, Ryan W.; Woskov, Paul P.

    2011-09-17

    Millimeter wave (MMW) radiometry can be used for simultaneous measurement of emissivity and temperature of materials under extreme environments (high temperature, pressure, and corrosive environments) such as in slagging coal gasifiers, where sensors have been identified as a key enabling technology need for process optimization. We present a state-of-the-art dual-channel MMW heterodyne radiometer with active interferometric capability that allows simultaneous radiometric measurements of sample temperature, emissivity, and flow dynamics to over 1873 K. Interferometric capability is supplied via a probe signal originating from the 137 GHz radiometer local oscillator (LO). The interferometric 'video' channels allow measurement of additional parameters simultaneously, such as volume expansion, thickness change, and slag viscosity along with temperature or emissivity. This capability has been used to demonstrate measurement of temperature and simulated coal slag infiltration into a chromia refractory brick sample as well as slag flow down a vertically placed refractory brick. Observed phenomena include slag melting and slumping, slag reboil and foam with oxygen evolution, and eventual failure of the alumina crucible through corrosion by the molten slag. These results show the promise of the MMW system for extracting quantitative and qualitative process parameters from operating slagging coal gasifiers, providing valuable information for process efficiency, control, and increased productivity.

  14. High conductivity composite metal

    DOEpatents

    Zhou, R.; Smith, J.L.; Embury, J.D.

    1998-01-06

    Electrical conductors and methods of producing them are disclosed, where the conductors possess both high strength and high conductivity. Conductors are comprised of carbon steel and a material chosen from a group consisting of copper, nickel, silver, and gold. Diffusion barriers are placed between these two materials. The components of a conductor are assembled and then the assembly is subjected to heat treating and mechanical deformation steps. 10 figs.

  15. High conductivity composite metal

    DOEpatents

    Zhou, Ruoyi; Smith, James L.; Embury, John David

    1998-01-01

    Electrical conductors and methods of producing them, where the conductors possess both high strength and high conductivity. Conductors are comprised of carbon steel and a material chosen from a group consisting of copper, nickel, silver, and gold. Diffusion barriers are placed between these two materials. The components of a conductor are assembled and then the assembly is subjected to heat treating and mechanical deformation steps.

  16. Highly Thermal Conductive Nanocomposites

    NASA Technical Reports Server (NTRS)

    Sun, Ya-Ping (Inventor); Connell, John W. (Inventor); Veca, Lucia Monica (Inventor)

    2015-01-01

    Disclosed are methods for forming carbon-based fillers as may be utilized in forming highly thermal conductive nanocomposite materials. Formation methods include treatment of an expanded graphite with an alcohol/water mixture followed by further exfoliation of the graphite to form extremely thin carbon nanosheets that are on the order of between about 2 and about 10 nanometers in thickness. Disclosed carbon nanosheets can be functionalized and/or can be incorporated in nanocomposites with extremely high thermal conductivities. Disclosed methods and materials can prove highly valuable in many technological applications including, for instance, in formation of heat management materials for protective clothing and as may be useful in space exploration or in others that require efficient yet light-weight and flexible thermal management solutions.

  17. Structure, Growth Process, and Growth Mechanism of Perovskite in High-Titanium-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Liu, Lu; Hu, Meilong; Xu, Yuzhou; Bai, Chenguang; Gan, Yunhua

    2015-08-01

    The isothermal crystallization of perovskite in TiO2-CaO-SiO2-Al2O3-MgO high-titanium-bearing blast furnace slag was observed in situ at 1698 K (1425 °C) using a confocal scanning laser microscope. The dendrite structure of perovskite (CaTiO3) thus obtained showed vividly the primary dendrite trunks and secondary dendrite arms. Furthermore, the dendritic growth of perovskite in liquid slag was clearly observed on line. The results showed that the dendrite arrays in which the primary dendrite trunks observed on slag surface were parallel with each other grew toward the same direction. The secondary dendrite arms grew in the perpendicular direction with the primary trucks and stopped growing when they encounter. The perovskite dendrites showed a linear growth at two stages. The dendrites grew faster at early stage at about 5 to 7 μm/s and grew with a lower growth rate at about 1 to 2 μm/s in later stage. Finally, the growth mechanism of perovskite in melt was analyzed with the solidification theory. Based on the theoretical calculation of equilibrium phases in slag, the initial slag could be considered as a binary component system. One component was perovskite and the other component was the sum of all the other species that did not attend the crystallization of perovskite (included SiO2, Al2O3, and MgO, as well as CaO and TiO2 that were not involved in the solid formation). The formation of perovskite required the diffusion of CaO and TiO2 to the solid/liquid interface and the rejection of the other species from the interface. The solid/liquid equilibrium schematic diagram was made based on the calculation.

  18. An analysis of the causes of failure in high chrome oxide refractory materials from slagging gasifiers

    SciTech Connect

    Bennett, James P.; Kwong, Kyei-Sing; Powell, Cynthia A.; Thomas, Hugh; Krabbe, Rick

    2006-01-01

    High Cr2O3 refractory materials are used to line the hot face of slagging gasifiers. Gasifiers are reaction chambers that convert water, oxygen, and a carbon feedstock into CO, H2, and methane at temperatures as high as 1575DGC and pressures up to 1000 psi. Ash in the carbon feedstock liquefies, erodes and corrodes the gasifier's refractory liner, contributing to liner failure within a few months to two years. The failure of a refractory liner decreases a gasifier's on-line availability and causes costly system downtime and repairs. Many factors contribute to refractory lining failure, including slag penetration and corrosion, thermal cycling, gasifier environment, and mechanical loads. The results of refractory post-mortem failure analysis and how observations relate to gasifier service life will be discussed.

  19. Analysis of the causes of failure in high chrome oxide refractory materials from slagging gasifiers

    SciTech Connect

    Bennett, J.P.; Kwong, K.-S.; Powell, C.A.; Thomas, H.; Krabbe, R.A.

    2006-03-01

    High Cr2O3 refractory materials are used to line the hot face of slagging gasifiers. Gasifiers are reaction chambers that convert water, oxygen, and a carbon feedstock into CO, H2, and methane at temperatures as high as 1575oC and pressures up to 1000 psi. Ash in the carbon feedstock liquefies, erodes and corrodes the gasifier’s refractory liner, contributing to liner failure within a few months to two years. The failure of a refractory liner decreases a gasifier’s on-line availability and causes costly system downtime and repairs. Many factors contribute to refractory lining failure, including slag penetration and corrosion, thermal cycling, gasifier environment, and mechanical loads. The results of refractory post-mortem failure analysis and how observations relate to gasifier service life will be discussed.

  20. Preparation of High-Grade Titania Slag from Ilmenite-Bearing High Ca and Mg by Vacuum Smelting Method

    NASA Astrophysics Data System (ADS)

    Zhang, Kai; Lv, Xuewei; Huang, Run; Song, Bing; Xi, Fei

    2014-06-01

    Ilmenite produced from the Panxi area in China has high impurities such as Ca and Mg. High-grade titanium (Ti) slag can be obtained by the electric arc furnace process, a traditional method of treating ilmenite. Thus, Ti slag prepared from the Panxi ilmenite contains high CaO and MgO, exceeding 5 pct of the slag content. This high CaO and MgO content confers considerable difficulty in producing titania (TiO2) white using fluidizing chlorination. In this study, a new process named vacuum separation was found to produce high-grade TiO2 materials. The effects of separation temperature and time on the TiO2 grade were studied. The high-grade TiO2 slag, which has 93 pct TiO2, <0.1 pct MgO, <1.2 pct SiO2, and <0.5 pct CaO, can be produced at 1823 K (1550 °C) in 45 minutes through the proposed method.

  1. Long-term evolution of highly alkaline steel slag drainage waters.

    PubMed

    Riley, Alex L; Mayes, William M

    2015-07-01

    The disposal of slag generated by the steel industry can have negative consequences upon the surrounding aquatic environment by the generation of high pH waters, leaching of potentially problematic trace metals, and rapid rates of calcite precipitation which smother benthic habitats. A 36-year dataset was collated from the long-term ambient monitoring of physicochemical parameters and elemental concentrations of samples from two steel slag leachate-affected watercourses in northern England. Waters were typified by elevated pH (>10), high alkalinity, and were rich in dissolved metals (e.g. calcium (Ca), aluminium (Al), and zinc (Zn)). Long-term trend analysis was performed upon pH, alkalinity, and Ca concentration which, in addition to Ca flux calculations, were used to highlight the longevity of pollution arising as a result of the dumping and subsequent leaching of steel slags. Declines in calcium and alkalinity have been modest over the monitoring period and not accompanied by significant declines in water pH. If the monotonic trends of decline in alkalinity and calcium continue in the largest of the receiving streams, it will be in the region of 50-80 years before calcite precipitation would be expected to be close to baseline levels, where ecological impacts would be negligible.

  2. Recovery of iron and calcium aluminate slag from high-ferrous bauxite by high-temperature reduction and smelting process

    NASA Astrophysics Data System (ADS)

    Zhang, Ying-yi; Lü, Wei; Qi, Yuan-hong; Zou, Zong-shu

    2016-08-01

    A high-temperature reduction and smelting process was used to recover iron and calcium aluminate slag from high-ferrous bauxite. The effects of w(CaO)/ w(SiO2) ratio, anthracite ratio, and reduction temperature and time on the recovery and size of iron nuggets and on the Al2O3 grade of the calcium aluminate slag were investigated through thermodynamic calculations and experiments. The optimized process conditions were the bauxite/anthracite/slaked lime weight ratio of 100:16.17:59.37, reduction temperature of 1450°C and reduction time of 20 min. Under these conditions, high-quality iron nuggets and calcium aluminate slag were obtained. The largest size and the highest recovery rate of iron nuggets were 11.42 mm and 92.79wt%, respectively. The calcium aluminate slag mainly comprised Ca2SiO4 and Ca12Al14O33, with small amounts of FeAl2O4, CaAl2O4, and Ca2Al2SiO7.

  3. High conductance surge cable

    DOEpatents

    Murray, Matthew M.; Wilfong, Dennis H.; Lomax, Ralph E.

    1998-01-01

    An electrical cable for connecting transient voltage surge suppressers to ectrical power panels. A strip of electrically conductive foil defines a longitudinal axis, with a length of an electrical conductor electrically attached to the metallic foil along the longitudinal axis. The strip of electrically conductive foil and the length of an electrical conductor are covered by an insulating material. For impedance matching purposes, triangular sections can be removed from the ends of the electrically conductive foil at the time of installation.

  4. High conductance surge cable

    DOEpatents

    Murray, M.M.; Wilfong, D.H.; Lomax, R.E.

    1998-12-08

    An electrical cable for connecting transient voltage surge suppressors to electrical power panels. A strip of electrically conductive foil defines a longitudinal axis, with a length of an electrical conductor electrically attached to the metallic foil along the longitudinal axis. The strip of electrically conductive foil and the length of an electrical conductor are covered by an insulating material. For impedance matching purposes, triangular sections can be removed from the ends of the electrically conductive foil at the time of installation. 6 figs.

  5. Seismic behavior of geogrid reinforced slag wall

    SciTech Connect

    Edincliler, Ayse; Baykal, Gokhan; Saygili, Altug

    2008-07-08

    Flexible retaining structures are known with their high performance under earthquake loads. In geogrid reinforced walls the performance of the fill material and the interface of the fill and geogrid controls the performance. Geosynthetic reinforced walls in seismic regions must be safe against not only static forces but also seismic forces. The objective of this study is to determine the behavior of a geogrid reinforced slag wall during earthquake by using shaking table experiments. This study is composed of three stages. In the first stage the physical properties of the material to be used were determined. In the second part, a case history involving the use of slag from steel industry in the construction of geogrid reinforced wall is presented. In the third stage, the results of shaking table tests conducted using model geogrid wall with slag are given. From the results, it is seen that slag can be used as fill material for geogrid reinforced walls subjected to earthquake loads.

  6. Influence of Basicity and MgO on Fluidity and Desulfurization Ability of High Aluminum Slag

    NASA Astrophysics Data System (ADS)

    Wang, Ping; Meng, Qing-min; Long, Hong-ming; Li, Jia-xin

    2016-08-01

    The viscosity of experimental slag, which was mixed based on the composition of a practical blast furnace slag, was measured in this paper. The influence of Al2O3 and MgO content, basicity R2 = w(CaO)/w(SiO2) on the fluidity of slag was studied. The stepwise regression analysis in SPSS was used to reveal the relationship between sulfur distribution coefficient LS and slag composition as well as furnace temperature. The results show that increasing of MgO up to 12% can decrease the slag viscosity. The w(MgO) should be controlled below 8% when there is 20% Al2O3 in the slag. Temperature of hot metal and content of CaO in slag are the two dominant factors on the desulfurization capacity of slag.

  7. Two-stage high temperature sludge gasification using the waste heat from hot blast furnace slags.

    PubMed

    Sun, Yongqi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2015-12-01

    Nowadays, disposal of sewage sludge from wastewater treatment plants and recovery of waste heat from steel industry, become two important environmental issues and to integrate these two problems, a two-stage high temperature sludge gasification approach was investigated using the waste heat in hot slags herein. The whole process was divided into two stages, i.e., the low temperature sludge pyrolysis at ⩽ 900°C in argon agent and the high temperature char gasification at ⩾ 900°C in CO2 agent, during which the heat required was supplied by hot slags in different temperature ranges. Both the thermodynamic and kinetic mechanisms were identified and it was indicated that an Avrami-Erofeev model could best interpret the stage of char gasification. Furthermore, a schematic concept of this strategy was portrayed, based on which the potential CO yield and CO2 emission reduction achieved in China could be ∼1.92∗10(9)m(3) and 1.93∗10(6)t, respectively.

  8. Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction.

    PubMed

    Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2015-11-12

    With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450-1650 (o)C) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society.

  9. Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction

    PubMed Central

    Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2015-01-01

    With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450–1650 oC) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society. PMID:26558350

  10. Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction

    NASA Astrophysics Data System (ADS)

    Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2015-11-01

    With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450-1650 oC) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society.

  11. CO2 sequestration utilizing basic-oxygen furnace slag: Controlling factors, reaction mechanisms and V-Cr concerns.

    PubMed

    Su, Tung-Hsin; Yang, Huai-Jen; Shau, Yen-Hong; Takazawa, Eiichi; Lee, Yu-Chen

    2016-03-01

    Basic-oxygen furnace slag (BOF-slag) contains >35% CaO, a potential component for CO2 sequestration. In this study, slag-water-CO2 reaction experiments were conducted with the longest reaction duration extending to 96hr under high CO2 pressures of 100-300kg/cm(2) to optimize BOF-slag carbonation conditions, to address carbonation mechanisms, and to evaluate the extents of V and Cr release from slag carbonation. The slag carbonation degree generally reached the maximum values after 24hr slag-water-CO2 reaction and was controlled by slag particle size and reaction temperature. The maximum carbonation degree of 71% was produced from the experiment using fine slag of ≤0.5mm under 100°C and a CO2 pressure of 250kg/cm(2) with a water/slag ratio of 5. Vanadium release from the slag to water was significantly enhanced (generally >2 orders) by slag carbonation. In contrast, slag carbonation did not promote chromium release until the reaction duration exceeded 24hr. However, the water chromium content was generally at least an order lower than the vanadium concentration, which decreased when the reaction duration exceeded 24hr. Therefore, long reaction durations of 48-96hr are proposed to reduce environmental impacts while keeping high carbonation degrees. Mineral textures and water compositions indicated that Mg-wüstite, in addition to CaO-containing minerals, can also be carbonated. Consequently, the conventional expression that only considered carbonation of the CaO-containing minerals undervalued the CO2 sequestration capability of the BOF-slag by ~20%. Therefore, the BOF-slag is a better CO2 storage medium than that previously recognized.

  12. 50. Taken from highline; "B" furnace slag pots, pipe is ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    50. Taken from high-line; "B" furnace slag pots, pipe is main blast furnace gas line from "C" furnace dust catcher; levy, slag hauler, removing slag. Looking east - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  13. Non-isothermal Crystallization Kinetics of Spinels in Vanadium Slag with High CaO Content

    NASA Astrophysics Data System (ADS)

    Zhou, Wang; Xie, Bing; Tan, Wen-Feng; Diao, Jiang; Zhang, Xie; Li, Hong-Yi

    2016-09-01

    This paper investigated the non-isothermal crystallization kinetics of the spinel crystals in vanadium slags containing high CaO content. Experiments were performed in combination with theoretical calculation to address this issue, and statistical analyses based on the Crystal Size Distribution theory. The results indicate that low cooling rate and high CaO content benefit the growth of spinel crystals. The growth mechanism is revealed to be controlled by interface reactions and diffusion at the cooling rates of 5 K/min and 15 K/min, respectively. However, at higher temperatures (>1673 K), the growth of spinel crystals is controlled by nucleation. While the temperature is decreased to 1523 K at the cooling rate of 5 K/min, the mean diameter of spinel crystals could reach 36.44 μm. Experimental results combining with theoretical reveal that low cooling rate benefits spinels growth, especially for the interval of 1523 K-1200 K.

  14. Rheological behavior and constitutive equations of heterogeneous titanium-bearing molten slag

    NASA Astrophysics Data System (ADS)

    Jiang, Tao; Liao, De-ming; Zhou, Mi; Zhang, Qiao-yi; Yue, Hong-rui; Yang, Song-tao; Duan, Pei-ning; Xue, Xiang-xin

    2015-08-01

    Experimental studies on the rheological properties of a CaO-SiO2-Al2O3-MgO-TiO2-(TiC) blast furnace (BF) slag system were conducted using a high-temperature rheometer to reveal the non-Newtonian behavior of heterogeneous titanium-bearing molten slag. By measuring the relationships among the viscosity, the shear stress and the shear rate of molten slags with different TiC contents at different temperatures, the rheological constitutive equations were established along with the rheological parameters; in addition, the non-Newtonian fluid types of the molten slags were determined. The results indicated that, with increasing TiC content, the viscosity of the molten slag tended to increase. If the TiC content was less than 2wt%, the molten slag exhibited the Newtonian fluid behavior when the temperature was higher than the critical viscosity temperature of the molten slag. In contrast, the molten slag exhibited the non-Newtonian pseudoplastic fluid characteristic and the shear thinning behavior when the temperature was less than the critical viscosity temperature. However, if the TiC content exceeded 4wt%, the molten slag produced the yield stress and exhibited the Bingham and plastic pseudoplastic fluid behaviors when the temperature was higher and lower than the critical viscosity temperature, respectively. When the TiC content increased further, the yield stress of the molten slag increased and the shear thinning phenomenon became more obvious.

  15. Vanadium bioavailability in soils amended with blast furnace slag.

    PubMed

    Larsson, Maja A; Baken, Stijn; Smolders, Erik; Cubadda, Francesco; Gustafsson, Jon Petter

    2015-10-15

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg(-1)) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment.

  16. Chemical characterization of high-temperature arc gasification slag with a focus on element release in the environment.

    PubMed

    Roessler, Justin G; Oehmig, Wesley N; Blaisi, Nawaf I; Townsend, Timothy G

    2014-07-15

    High-temperature arc gasification (HTAG) has been proposed as a viable technology for the generation of energy and the production of saleable byproducts from municipal solid waste (MSW). Total concentrations of elements in HTAG slag were assessed and indicated a high partitioning of trace elements (Pb, Cd, and As) into the flue gas, an issue of concern when assessing the air pollution control residues (APCR) status as a hazardous waste. Hazardous waste leaching tests [such as the toxicity characteristic leaching procedure (TCLP)] were performed and confirmed that the slag did not meet U.S. criteria for a hazardous waste. Leaching was assessed using batch and column tests; the results revealed that Sb and Al were elevated in respect to risk-based regulatory thresholds. Slag samples were carbonated to simulate weathering effects, and although leachable concentrations of Al did decrease by an order of magnitude, Sb concentrations were found to increase. Low total concentrations of certain trace elements (As, Cd, and Pb), with respect to MSW incineration bottom ashes support the potential for reuse of HTAG slag; however, leaching of elements (Pb, Al, and Sb) in batch and column tests indicate that proper engineering controls would need to be taken to ensure protection of water supplies in a reuse application.

  17. Slag of Greek provenance uses in materials science and geophysics: implications for a highly potential material in the service of the development of Greek economy

    NASA Astrophysics Data System (ADS)

    Leontakianakos, G.; Baziotis, I.; Sotiriadis, K.; Goulas, G.; Liakopoulos, S.; Karastathis, V.

    2012-04-01

    parameters was done at steady state isothermal conditions using a set-up of dimensional water-vapor diffusion. Thermal conductivity and heat capacity were also specified. Specimens showed very good behavior under heating. Thermal properties were not significantly affected during the heating procedure leading to the conclusion that such materials can be used as protective layers against fire. Covering concrete structures is an effective way of protection against high temperatures. The above study shows that the slag of Greek origin is a material with a significant potential to be used in the field of building constructions protection against high temperatures. Though, it is an extremely promising material of highly potential value which can turn it into to the accessory part of the steam engine for sustainable development of the Greek economy.

  18. Disposal of High-Temperature Slags: A Review of Integration of Heat Recovery and Material Recycling

    NASA Astrophysics Data System (ADS)

    Sun, Yongqi; Zhang, Zuotai

    2016-09-01

    Nowadays with the continuous urbanization in China, the carbon emission and resource shortage have been serious issues, for which the disposal of blast furnace slags (BFS) and steel slags (SS) discharged from the metallurgical industry make up a significant strategy. The output of crude steel reached 823 Mt in China in 2014 and the thermal heat in these slags was equivalent to ~18 Mt of standard coal. Herein, the recent advances were systemically reviewed and analyzed, mainly from two respects, i.e., integration of heat recovery and material recycling and crystallization control of the slags. It was first found that for the heat recovery from BFS, the most intensively investigated physical method and chemical method were centrifugal granulation and gasification reaction, respectively. Furthermore, a two-step approach could contribute to a promising strategy for the treatment of slags, i.e., the liquid slags were first granulated into small particles, and then other further treatment was performed such as gasification reaction. With regard to SS, the effective disposal could be achieved using a selective crystallization and phase separation (SCPS) method, and moreover, the solid solution of 2CaO·SiO2 and the target phases could act as a promising enriched phase to extract the valuable elements.

  19. Disposal of High-Temperature Slags: A Review of Integration of Heat Recovery and Material Recycling

    NASA Astrophysics Data System (ADS)

    Sun, Yongqi; Zhang, Zuotai

    2016-05-01

    Nowadays with the continuous urbanization in China, the carbon emission and resource shortage have been serious issues, for which the disposal of blast furnace slags (BFS) and steel slags (SS) discharged from the metallurgical industry make up a significant strategy. The output of crude steel reached 823 Mt in China in 2014 and the thermal heat in these slags was equivalent to ~18 Mt of standard coal. Herein, the recent advances were systemically reviewed and analyzed, mainly from two respects, i.e., integration of heat recovery and material recycling and crystallization control of the slags. It was first found that for the heat recovery from BFS, the most intensively investigated physical method and chemical method were centrifugal granulation and gasification reaction, respectively. Furthermore, a two-step approach could contribute to a promising strategy for the treatment of slags, i.e., the liquid slags were first granulated into small particles, and then other further treatment was performed such as gasification reaction. With regard to SS, the effective disposal could be achieved using a selective crystallization and phase separation (SCPS) method, and moreover, the solid solution of 2CaO·SiO2 and the target phases could act as a promising enriched phase to extract the valuable elements.

  20. Highly elastic conductive polymeric MEMS

    NASA Astrophysics Data System (ADS)

    Ruhhammer, J.; Zens, M.; Goldschmidtboeing, F.; Seifert, A.; Woias, P.

    2015-02-01

    Polymeric structures with integrated, functional microelectrical mechanical systems (MEMS) elements are increasingly important in various applications such as biomedical systems or wearable smart devices. These applications require highly flexible and elastic polymers with good conductivity, which can be embedded into a matrix that undergoes large deformations. Conductive polydimethylsiloxane (PDMS) is a suitable candidate but is still challenging to fabricate. Conductivity is achieved by filling a nonconductive PDMS matrix with conductive particles. In this work, we present an approach that uses new mixing techniques to fabricate conductive PDMS with different fillers such as carbon black, silver particles, and multiwalled carbon nanotubes. Additionally, the electrical properties of all three composites are examined under continuous mechanical stress. Furthermore, we present a novel, low-cost, simple three-step molding process that transfers a micro patterned silicon master into a polystyrene (PS) polytetrafluoroethylene (PTFE) replica with improved release features. This PS/PTFE mold is used for subsequent structuring of conductive PDMS with high accuracy. The non sticking characteristics enable the fabrication of delicate structures using a very soft PDMS, which is usually hard to release from conventional molds. Moreover, the process can also be applied to polyurethanes and various other material combinations.

  1. Mineral Liberation of Magnetite-Precipitated Copper Slag Obtained via Molten Oxidation by Using High-Voltage Electrical Pulses

    NASA Astrophysics Data System (ADS)

    Fan, Yong; Shibata, Etsuro; Iizuka, Atsushi; Nakamura, Takashi

    2016-10-01

    Our proposed method, i.e., a controlled molten oxidation process under 1 vol pct oxygen, leads to selective precipitation of magnetite in a copper smelter slag for downstream iron separation. In the present study, the preroasted magnetite precipitated copper slag was treated via magnetite liberation, which was realized by using high-voltage electrical pulses. The mineral distribution was determined by using a laser microscope and its image analysis; and it revealed that the 100- µm under-sieve product contains approximately 70 pct of liberated mineral particles. The study affirms the positive outcome of using this new technology for comminution to obtain micrometer-scale particles that yield monominerals via selective liberation. Using magnetic separation, iron was capable of finally separating into high- and low-iron-bearing concentrate and tailing that can be used in specific applications.

  2. Mineral Liberation of Magnetite-Precipitated Copper Slag Obtained via Molten Oxidation by Using High-Voltage Electrical Pulses

    NASA Astrophysics Data System (ADS)

    Fan, Yong; Shibata, Etsuro; Iizuka, Atsushi; Nakamura, Takashi

    2016-08-01

    Our proposed method, i.e., a controlled molten oxidation process under 1 vol pct oxygen, leads to selective precipitation of magnetite in a copper smelter slag for downstream iron separation. In the present study, the preroasted magnetite precipitated copper slag was treated via magnetite liberation, which was realized by using high-voltage electrical pulses. The mineral distribution was determined by using a laser microscope and its image analysis; and it revealed that the 100-µm under-sieve product contains approximately 70 pct of liberated mineral particles. The study affirms the positive outcome of using this new technology for comminution to obtain micrometer-scale particles that yield monominerals via selective liberation. Using magnetic separation, iron was capable of finally separating into high- and low-iron-bearing concentrate and tailing that can be used in specific applications.

  3. Hydrology and geochemistry of a slag-affected aquifer and chemical characteristics of slag-affected ground water, northwestern Indiana and northeastern Illinois

    USGS Publications Warehouse

    Bayless, E. Randall; Greeman, T.K.; Harvey, C.C.

    1998-01-01

    Slag is a by-product of steel manufacturing and a ubiquitous fill material in northwestern Indiana. Ground water associated with slag deposits generally is characterized by high pH and elevated concentrations of many inorganic water-quality constituents. The U.S. Geological Survey, in cooperation with the Indiana Department of Environmental Management, conducted a study in northwestern Indiana from June 1995 to September 1996 to improve understanding of the effects of slag deposits on the water quality of a glacial-outwash aquifer. The Bairstow Landfill, a slag-fill deposit overlying the Calumet aquifer near Hammond, Indiana, was studied to represent conditions in slag-deposit settings that are common in northwestern Indiana. Ground water from 10 observation wells, located in four nests at the site, and surface water from the adjacent Lake George were analyzed for values of field-measured parameters and concentrations of major ions, nutrients, trace elements, and bulk properties. Solid-phase samples of slag and aquifer sediment collected during drilling were examined with X-ray diffraction and geochemical digestion and analysis. Concentrations of calcium, potassium, sodium, and sulfate were highest in wells screened partly or fully in slag. Potassium concentrations in ground water ranged from 2.9 to 120 milligrams per liter (mg/L), were highest in water from slag deposits, and decreased with depth. The highest concentrations for aluminum, barium, molybdenum, nickel, and selenium were in water from the slag. Silica concentrations were highest in wells screened directly beneath the slag?aquifer interface, and magnesium concentrations were highest in intermediate and deep aquifer wells. Silica concentrations in shallow and intermediate aquifer wells ranged from 27 to 41 mg/L and were about 10 times greater than those in water from slag deposits. The highest concentrations for chromium, lead, and zinc were in ground water from immediately below the slag

  4. Slagging gasifier

    SciTech Connect

    Schulz, H.

    1982-07-20

    A slagging gasifier for the gasification of coal and organic waste materials is disclosed. The gasifier includes a vertical blast furnace having a hearth section at the bottom thereof. A slag tap hole is formed in hearth section and opens into a quenching vessel. A honeycomb structure is formed on the inner surface of said hearth section in the area surrounding said slag tap hole, and the inner wall of the hearth section. A plurality of tuyeres extend into the hearth section and feed the furnace with steam and oxygen so as to permit the oxidation of coal and organic waste materials fed into the furnace. As a result of the oxidation, gas and molten slag are formed in the furnace. The slag is collected in the hearth section and exits the hearth section via the tap hole. One or more conduits are provided for recycling (Either internally or externally) the gas exiting the top of the gasifier with the tars, oils, and particulates entrained therein to the partial combustion zone of the gasifier where the tars, oils and particulates are converted to noncondensible gases. A portion of the tar-free product gas is removed from an intermediate point in the gasifier below the pyrolysis and coking zone.

  5. Crystallization Behavior of Perovskite in the Synthesized High-Titanium-Bearing Blast Furnace Slag Using Confocal Scanning Laser Microscope

    NASA Astrophysics Data System (ADS)

    Hu, Meilong; Liu, Lu; Lv, Xuewei; Bai, Chenguang; Zhang, Shengfu

    2013-10-01

    The isothermal phase composition of high-titanium-bearing slag (23 mass pct TiO2) under an argon atmosphere during cooling process from 1723 K (1450 °C) was calculated by FactSage.6.3 (CRCT-ThermFact Inc., Montréal, Canada). Three main phases, which were perovskite, titania spinel, and clinopyroxene, could form during the cooling process and they precipitated at 1713 K, 1603 K, and 1498 K (1440 °C, 1330 °C, and 1225 °C), respectively. The nonisothermal crystallization process of perovskite in synthesized high-titanium-bearing slag was studied in situ by a confocal scanning laser microscope (CSLM) with cooling rate of 30 K/min. The results showed that the primary phase was perovskite that precipitated at 1703 K (1430 °C). The whole precipitation and growth process of perovskite was obtained, whereas other phases formed as glass under the current experimental conditions. Perovskite grew along a specific growth track and finally appeared with snowflake morphology. The growing kinetics of perovskite formation from molten slag were also mentioned.

  6. Thermodynamics and Kinetics of Boron Removal from Metallurgical Grade Silicon by Addition of High Basic Potassium Carbonate to Calcium Silicate Slag

    NASA Astrophysics Data System (ADS)

    Wu, Jijun; Wang, Fanmao; Ma, Wenhui; Lei, Yun; Yang, Bin

    2016-06-01

    In this study, we investigated the thermodynamics and kinetics of boron removal from metallurgical grade silicon (MG-Si) using a calcium silicate slag containing a high basic potassium carbonate. The distribution of boron between slag and silicon was theoretically derived and the distribution coefficients ( L B) of boron with different compositions of CaO, SiO2, and K2CO3 in slag reagents were determined. The maximal value of L B reached 2.08 with a high basicity slag of 40 pctCaO-40 pctSiO2-20 pctK2CO3 (Λ = 0.73). The boron removal rates from MG-Si using CaO-SiO2 and CaO-SiO2-K2CO3 slags at 1823 K (1550 °C) were investigated in an electromagnetic induction furnace. The results showed that the boron concentration in MG-Si can be reduced from 22 to 1.8 ppmw at 1823 K (1550 °C) with 20 pct K2CO3 addition to calcium silicate slag, where the removal efficiency of boron reached 91.8 pct. The mass transfer coefficient ( β S) of boron in binary 50 pctCaO-50 pctSiO2 slag was 3.16 × 10-6 m s-1 at 1823 K (1550 °C) and was 2.43 × 10-5 m s-1 in ternary 40 pctCaO-40 pctSiO2-20 pctK2CO3 slag.

  7. High-Thermal-Conductivity Fabrics

    NASA Technical Reports Server (NTRS)

    Chibante, L. P. Felipe

    2012-01-01

    Heat management with common textiles such as nylon and spandex is hindered by the poor thermal conductivity from the skin surface to cooling surfaces. This innovation showed marked improvement in thermal conductivity of the individual fibers and tubing, as well as components assembled from them. The problem is centered on improving the heat removal of the liquid-cooled ventilation garments (LCVGs) used by astronauts. The current design uses an extensive network of water-cooling tubes that introduces bulkiness and discomfort, and increases fatigue. Range of motion and ease of movement are affected as well. The current technology is the same as developed during the Apollo program of the 1960s. Tubing material is hand-threaded through a spandex/nylon mesh layer, in a series of loops throughout the torso and limbs such that there is close, form-fitting contact with the user. Usually, there is a nylon liner layer to improve comfort. Circulating water is chilled by an external heat exchanger (sublimator). The purpose of this innovation is to produce new LCVG components with improved thermal conductivity. This was addressed using nanocomposite engineering incorporating high-thermalconductivity nanoscale fillers in the fabric and tubing components. Specifically, carbon nanotubes were added using normal processing methods such as thermoplastic melt mixing (compounding twin screw extruder) and downstream processing (fiber spinning, tubing extrusion). Fibers were produced as yarns and woven into fabric cloths. The application of isotropic nanofillers can be modeled using a modified Nielsen Model for conductive fillers in a matrix based on Einstein s viscosity model. This is a drop-in technology with no additional equipment needed. The loading is limited by the ability to maintain adequate dispersion. Undispersed materials will plug filtering screens in processing equipment. Generally, the viscosity increases were acceptable, and allowed the filled polymers to still be

  8. Advanced Characterization of Slags and Refractory Bricks Using Electron Backscatter Diffraction

    SciTech Connect

    John Kay; Kurt Eylands

    2007-09-30

    Numerous studies have been conducted to determine changes that occur in slag that cause a rapid change in viscosity, but these studies have been limited by the inability to characterize/identify the phases present in the slag. Rapid freezing of slag in entrained gasifiers and slagging combustion systems can cause a shutdown of the system. The reactions occurring in slag that result in rapid freezing of slags are not well understood. It is believed that electron backscatter diffraction (EBSD) can be used to analyze slags and aid in their characterization although its use has not been found in literature. The EBSD technique allows particle-by-particle mineralogy based on diffraction patterns generated by the electron beam when the sample is tilted to a high angle. The diffraction pattern (Kikuchi bands) can only come from crystalline phases, which makes this technique ideally suited to study crystal formation in slags where oftentimes the crystals are very small and a reasonable chemical analysis cannot be made by conventional energy-dispersive spectrometry (EDS) methods in the scanning electron microscope. The ability to have mineralogical data based on the crystalline structure of a phase rather than a chemical analysis by EDS allows much better interpretation of the temperature regimes in which specific phases tend to form. Knowing the type and relative amounts of a phase crystallizing in a slag is critical in predicting the viscosity of a slag at a given temperature. Six slag samples were selected based on the parent coal. Unfortunately, none of the slags appeared to have any crystalline material associated with them. The funding for this project was not adequate for generating more slags from the various coal types. For this reason, sample archives were searched for those containing slags that were not rapidly quenched. A slag from a bituminous coal was found to contain several dendritic crystals (10 {mu}m to 50 {mu}m in size) that formed near the edges of the

  9. Transport and removal of bacteriophages MS2 and PhiX174 in steel slag-amended soils: column experiments and transport model analyses.

    PubMed

    Park, Jeong-Ann; Kang, Jin-Kyu; Kim, Jae-Hyun; Kim, Song-Bae; Yu, Seungho; Kim, Tae-Hun

    2014-01-01

    The aim of this study was to investigate the removal of bacteriophages MS2 and PhiX174 in soils amended with converter furnace steel slag. Column experiments were performed to examine the bacteriophage removal in slag-amended (slag content: 0%, 25%, and 50%) loam soils. For comparison, column experiments were also conducted with Escherichia coli. In addition, chloride (Cl) was used as a conservative tracer to determine transport characteristics. Results showed mass recoveries of Cl of 98.6 +/- 3.5%, indicating that the experiments were conducted successfully. The mass recovery of MS2 was 86.7% in no slag (100% soil), decreasing to 0% in slag contents of 25% and 50%. The mass recovery of PhiX174 decreased from 87.8% to 51.5% with increasing slag content from 0% to 50%. In the case of E. coli, the mass recoveries decreased from 47.0% to 10.5% with increasing slag content from 0% to 50%. In the transport models analyses, the HYDRUS-1D code was used to quantify the sorption parameters from breakthrough curves. For the 100% soil column, a one-site kinetic sorption model was fitted to the data, whereas a two-site kinetic sorption model was fitted for slag-amended (25% and 50% slag) soil data. Results demonstrate that the addition of steel slag to soil enhances the removal of bacteriophages due to the presence of FeO in the steel slag. However, CaO could not contribute to the bacteriophage removal in our experimental conditions because the effluent pH (7.7-8.9) in slag-amended (25% and 50% slag) soils was not high enough to promote the bacteriophage inactivation.

  10. Slag Behavior in Gasifiers. Part II: Constitutive Modeling of Slag

    SciTech Connect

    Massoudi, Mehrdad; Wang, Ping

    2013-02-07

    The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport) properties of coal present a special challenge of modeling efforts in computational fluid dynamics applications. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1,300 °C and 1,500 °C, the viscosity is approximately 25 Pa·s. As the operating temperature decreases, the slag cools and solid crystals begin to form. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied. We propose a new constitutive model, where the stress tensor not only has a yield stress part, but it also has a viscous part with a shear rate dependency of the viscosity, along with temperature and concentration dependency, while allowing for the possibility of the normal stress effects. In Part I, we reviewed, identify and discuss the key coal ash properties and the operating conditions impacting slag behavior.

  11. Synthesis of highly efficient CaO-based, self-stabilizing CO2 sorbents via structure-reforming of steel slag.

    PubMed

    Tian, Sicong; Jiang, Jianguo; Yan, Feng; Li, Kaimin; Chen, Xuejing

    2015-06-16

    Capturing anthropogenic CO2 in a cost-effective and highly efficient manner is one of the most challenging issues faced by scientists today. Herein, we report a novel structure-reforming approach to convert steel slag, a cheap, abundant, and nontoxic calcium-rich industrial waste, as the only feedstock into superior CaO-based, self-stabilizing CO2 sorbents. The CO2 capture capacity of all the steel slag-derived sorbents was improved more than 10-fold compared to the raw slag, with the maximum uptake of CO2 achieving at 0.50 gCO2 gsorbent(-1). Additionally, the initial steel slag-derived sorbent could retain 0.25 gCO2 gsorbent(-1), that is, a decay rate of only 12% over 30 carbonation-calcination cycles, the excellent self-stabilizing property allowed it to significantly outperform conventional CaO, and match with most of the existing synthetic CaO-based sorbents. A synergistic effect that facilitated CO2 capture by CaO-based sorbents was clearly recognized when Mg and Al, the most common elements in steel slag, coexisted with CaO in the forms of MgO and Al2O3, respectively. During the calcium looping process, MgO served as a well spacer to increase the porosity of sorbents together with Al2O3 serving as a durable stabilizer to coresist the sintering of CaCO3 grains at high temperatures.

  12. Environmental impact of ferrochrome slag in road construction.

    PubMed

    Lind, B B; Fällman, A M; Larsson, L B

    2001-01-01

    Vargon Alloys in Western Sweden is one of the largest producers of ferrochrome slag in Europe. Ferrochrome slag is a by-product from the production of ferrochrome, an essential component in stainless steel. Extensive tests have been carried out on the physical properties of the ferrochrome slag from Vargon Alloys and it was found to be highly suitable as road construction material. The composition and leaching tests of the ferrochrome slag show that the chromium content is high, 1-3%, although leaching under normal conditions is very low. With the exception of potassium (K), which had a potential leaching capacity (availability test) of around 16%, the leaching of chromium, nickel, zinc and other elements was just a few per cent. However, all these tests were conducted in the laboratory. What happens out in the field, under the influence of acid rain and biological activity, and how does this compare with the laboratory results? To answer this question an investigation was carried out to study the environmental impact of ferrochrome slag in roads that were built in 1994. The investigation includes soil sampling (total content and leachable amounts of metals) and groundwater analysis (filtered and non-filtered samples). In addition, a new method involving the bio-uptake of chromium and other metals by the roots of the dandelion (Taraxacum officinale) was tested. The results show that there was a low migration of particles from the slag to the underlying soil and that the leaching into the groundwater was also low for all the elements analysed. However, there seemed to be a significant uptake of Cr by plants growing with their roots in the slag. An investigation of plant uptake was an important complement to laboratory leaching tests on alternative materials.

  13. High Temperature Millimeter Wave Radiometric and Interferometric Measurements of Slag-Refractory Interaction for Application to Coal Gasifiers

    NASA Astrophysics Data System (ADS)

    McCloy, John S.; Crum, Jarrod V.; Sundaram, S. K.; Slaugh, Ryan; Woskov, Paul P.

    2011-11-01

    Millimeter wave (MMW) radiometry can be used for simultaneous measurement of emissivity and temperature of materials under extreme environments such as in slagging coal gasifiers, where sensors have been identified as a key enabling technology need for process optimization. We present a dual-channel MMW heterodyne radiometer with active interferometric capability that allows simultaneous measurements of sample temperature, emissivity, and flow dynamics. Interferometric capability at 137 GHz is supplied via a probe signal originating from a local oscillator allowing monitoring of sample dynamics such as volume expansion and thickness change. This capability has been used to monitor characteristic behavior between refractories and slag such as slag infiltration, slag melting, viscous flow, foaming, and crucible corrosion by the molten slag. These results show the promise of the MMW system for extracting process parameters from operating slagging coal gasifiers, providing valuable information for process efficiency, control, and increased productivity.

  14. Utilization of Lightweight Materials Made from Coal Gasificaiton Slags

    SciTech Connect

    Choudhry, V.; Hadley, S.

    1996-12-31

    The integrated gasification combined-cycle (IGCC) coal conversion process has been demonstrated to be a clean, efficient, and environmentally acceptable method of generating power; however, it generates solid waste materials in relatively large quantities. For example, a 400-MW power plant using 4000 tons of 10% ash coal per day may generate over 440 tons/day of solid waste of slag, consisting of vitrified mineral matter and unburned carbon. The disposal of the wastes represents significant costs. Regulatory trends with respect to solid wastes disposal, landfill development costs and public concern make utilization of solid wastes a high-priority issue. As coal gasification technologies find increasing commercial applications for power generation or production of chemical feed stocks, it becomes imperative that slag utilization methods be developed, tested and commercialized in order to offset disposal costs. Praxis is working on a DOE/METC funded project to demonstrate the technical and economic feasibility of making lightweight and ultra-lightweight aggregates from slags left as solid by-products from the coal gasification process. The project objectives are to develop and demonstrate the technology for producing slag-based lightweight aggregates (SLA), to produce 10 tons of SLA products with different unit weights from two slags, to collect operational and emissions data from pilot-scale operations, and to conduct laboratory and commercial scale evaluations of SLA with conventional lightweight and ultra-lightweight aggregates.

  15. A study of slag freezing in metallurgical furnaces

    NASA Astrophysics Data System (ADS)

    Guevara, Fernando

    Many smelting and slag-cleaning furnaces operate with cooling systems designed to freeze a slag layer over the refractory to protect it. The fluid flow and heat transfer conditions associated with the freeze layer and mushy zones are poorly understood. This study was conducted to understand the chill layer formation and heat transfer that is required to design cooling systems in pyrometallurgical operations where a slag layer is required to protect the furnace wall. The freeze layer formation and heat transfer in mushy zones were experimentally study at room temperature in a 2-dimensional square cavity differentially heated, using an aqueous solution of calcium chloride to simulate the slag. Reasonable similarity with conditions encountered with copper and nickel smelting systems was achieved (Pr ≈ 50 and Ra ≈ 108, in the laminar-turbulent transition). Measurements of velocities were made with the Particle Image Velocimetry (PIV) technique. The freeze layer development was tracked using a digital camera. Direct Numerical Simulations (DNS) of the mean flow using a finite control volume technique with a fixed domain method were also made of the unsteady fluid flow and heat transfer problem. It was found that the macro solidification process is well described using an improved model for high molecular viscosity in the mushy zone. Solid front growth, isothermal profiles, velocity profiles and heat transfer through the walls showed good agreement between the PIV and DNS results. Experimental and numerical velocity profiles close to the freeze layer show a parabolic behaviour in the vertical velocity profile which is completely different from the calculation of heat transfer using a sharp interface model. The reason for this is attributed to the effects of the mushy zone with a high viscosity and high shear stresses acting on that area. In Part III of this Thesis, effects of slag viscosity temperature relationship were analysed with a two-dimensional mathematical

  16. Separation of Iron Phase and P-Bearing Slag Phase from Gaseous-Reduced, High-Phosphorous Oolitic Iron Ore at 1473 K (1200 °C) by Super Gravity

    NASA Astrophysics Data System (ADS)

    Gao, Jintao; Zhong, Yiwei; Guo, Lei; Guo, Zhancheng

    2016-04-01

    In situ observation on the morphology evolution and phosphorous migration of gaseous-reduced, high-phosphorous oolitic iron ore during the melting process was carried out with a high-temperature confocal scanning laser microscope. The results showed that 1473 K (1200 °C) was a critical temperature at which the gangue minerals started to form into the slag phase while the iron grains remained in a solid state; in addition, the phosphorus remained in the slag phase. Since the separation of iron grains and P-bearing slag was not achieved at the low temperature under the conventional conditions, separate experiments of the iron phase and the P-bearing slag phase from gaseous-reduced, high-phosphorous oolitic iron ore at 1473 K (1200 °C) by super gravity were carried out in this study. Based on the iron-slag separation by super gravity, phosphorus was removed effectively from the iron phase at the temperature below the melting point of iron. Iron grains moved along the super-gravity direction, joined, and concentrated as the iron phase on the filter, whereas the slag phase containing apatite crystals broke through the barriers of the iron grains and went through the filter. Consequently, increasing the gravity coefficient was definitely beneficial for the separation of the P-bearing slag phase from the iron phase. With the gravity coefficient of G = 1200, the mass fractions of separated slag and iron phases were close to their respective theoretical values, and the mass fraction of MFe in the separated iron phase was up to 98.09 wt pct and that of P was decreased to 0.083 wt pct. The recovery of MFe in the iron phase and that of P in the slag phase were up to 99.19 and 95.83 pct, respectively.

  17. COAL SLAGGING AND REACTIVITY TESTING

    SciTech Connect

    Donald P. McCollor; Kurt E. Eylands; Jason D. Laumb

    2003-10-01

    carbon as well as slagging. A second phase of the project involved advanced analysis of the baseline coal along with an Australian coal fired at the plant. These analysis results were used in equilibrium thermodynamic modeling along with a coal quality model developed by the EERC to assess slagging, fouling, and opacity for the coals. Bench-scale carbon conversion testing was performed in a drop-tube furnace to assess the reactivity of the coals. The Australian coal had a higher mineral content with significantly more clay minerals present than the baseline coal. The presence of these clay minerals, which tend to melt at relatively low temperatures, indicated a higher potential for problematic slagging than the baseline coal. However, the pyritic minerals, comprising over 25% of the baseline mineral content, may form sticky iron sulfides, leading to severe slagging in the burner region if local areas with reducing conditions exist. Modeling results indicated that neither would present significant fouling problems. The Australian coal was expected to show slagging behavior much more severe than the baseline coal except at very high furnace temperatures. However, the baseline coal was predicted to exhibit opacity problems, as well as have a higher potential for problematic calcium sulfate-based low-temperature fouling. The baseline coal had a somewhat higher reactivity than the Australian coal, which was consistent with both the lower average activation energy for the baseline coal and the greater carbon conversion at a given temperature and residence time. The activation energy of the baseline coal showed some effect of oxygen on the activation energy, with E{sub a} increasing at the lower oxygen concentration, but may be due to the scatter in the baseline coal kinetic values at the higher oxygen level tested.

  18. A Brief Review of Viscosity Models for Slag in Coal Gasification

    SciTech Connect

    Massoudi, Mehrdad; Wang, Ping

    2011-11-01

    , especially in high-temperature environments need to be understood and properly modeled. The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport) properties of coal (and biomass for co-firing cases) present a special challenge of modeling efforts in computational fluid dynamics applications. In this report, we first provide a brief review of the various approaches taken by different researchers in formulating or obtaining a slag viscosity model. In general, these models are based on experiments. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied.

  19. Experimental pavement using household waste slag

    SciTech Connect

    Kouda, Masahiro

    1996-12-31

    Municipal wastes used to be simply landfilled, but because of increasing difficulty in finding disposal sites, it became common practice to incinerate wastes and landfill the ash. In view of rapidly dwindling landfill sites, the author thought that the landfill site problem might be solved by finding a way to utilize slag made from incinerator ash. In this paper, a method for utilizing water-granulated slag as an asphalt pavement material is discussed. On the basis of laboratory test results, trial paving using base course materials consisting of crushed stone and 25 or 50% slag was carried out, paying attention primarily to bearing capacity. Marshall tests and fatigue resistance tests were conducted to determine the optimum content of water-granulated slag, and it was concluded that quality comparable to that of conventional asphalt concrete was attained at the slag content of 25% or less and that no problem would arise if the slag content was kept at 60% or less of the fine aggregate content. The mix proportions thus determined were also tested through experimental paving. A follow-up study to evaluate the durability of the experimental pavements confirmed that the experimental pavements were comparable in performance with conventional asphalt concrete pavements. This paper also reports on some problems encountered that need to be solved before utilizing water-granulated slag.

  20. Phosphorus partitioning and recovery of low-phosphorus iron-rich compounds through physical separation of Linz-Donawitz slag

    NASA Astrophysics Data System (ADS)

    Makhija, Dilip; Rath, Rajendra Kumar; Chakravarty, Kaushik; Patra, Abhay Shankar; Mukherjee, Asim Kumar; Dubey, Akhilesh Kumar

    2016-07-01

    The Linz-Donawitz (LD) steelmaking process produces LD slag at a rate of about 125 kg/t. After metallic scrap recovery, the non-metallic LD slag is rejected because its physical/chemical properties are unsuitable for recycling. X-ray diffraction (XRD) studies have indicated that non-metallic LD slag contains a substantial quantity of mineral phases such as di- and tricalcium silicates. The availability of these mineral phases indicates that LD slag can be recycled by iron (Fe)-ore sintering. However, the presence of 1.2wt% phosphorus (P) in the slag renders the material unsuitable for sintering operations. Electron probe microscopic analysis (EPMA) studies indicated concentration of phosphorus in dicalcium silicate phase as calcium phosphate. The Fe-bearing phases (i.e., wustite and dicalcium ferrite) showed comparatively lower concentrations of P compared with other phases in the slag. Attempts were made to lower the P content of LD slag by adopting various beneficiation techniques. Dry high-intensity magnetic separation and jigging were performed on as-received samples with particle sizes of 6 and 3 mm. Spiral separation was conducted using samples ground to sizes of less than 1 and 0.5 mm. Among these studies, grinding to 0.5 mm followed by spiral concentration demonstrated the best results, yielding a concentrate with about 0.75wt% P and 45wt% Fe.

  1. A Comparison Study of the Oxygen-Rich Side Blow Furnace and the Oxygen-Rich Bottom Blow Furnace for Liquid High Lead Slag Reduction

    NASA Astrophysics Data System (ADS)

    Chen, Lin; Hao, Zhandong; Yang, Tianzu; Liu, Weifeng; Zhang, Duchao; Zhang, Li; Bin, Shu; Bin, Wanda

    2015-05-01

    This work investigates the characteristics of the oxygen-rich side blow furnace (OSBF) and the oxygen-rich bottom blow furnace (OBBF) as the reductive smelting reactor for molten high lead slag. The slags were collected from different sampling points of these furnaces during a regular high lead slag reduction process and analyzed. It is disclosed that lead content of the melt in the OSBF shows dramatic fluctuations, while melt from different sampling points of the furnace behave similarly, exhibiting the characteristics of batch reactor. An obvious axial lead content gradient is detected in the OBBF, showing the characteristics of a plug flow reactor. The industrial performances of these furnaces are also compared. The results indicate that 1.38% higher lead recovery can be achieved by using the OSBF instead of the OBBF. Unit energy consumptions of the OBBF-OSBF and OBBF-OBBF processes can be reduced to 230 kgce/ t crude lead, which is 70 kgce/ t crude lead less than that of the tradition Shuikoushan (SKS) process.

  2. Experimental evaluation of high performance base course and road base asphalt concrete with electric arc furnace steel slags.

    PubMed

    Pasetto, Marco; Baldo, Nicola

    2010-09-15

    The paper presents the results of a laboratory study aimed at verifying the use of two types of electric arc furnace (EAF) steel slags as substitutes for natural aggregates, in the composition of base course and road base asphalt concrete (BBAC) for flexible pavements. The trial was composed of a preliminary study of the chemical, physical, mechanical and leaching properties of the EAF steel slags, followed by the mix design and performance characterization of the bituminous mixes, through gyratory compaction tests, permanent deformation tests, stiffness modulus tests at various temperatures, fatigue tests and indirect tensile strength tests. All the mixtures with EAF slags presented better mechanical characteristics than those of the corresponding asphalts with natural aggregate and satisfied the requisites for acceptance in the Italian road sector technical standards, thus resulting as suitable for use in road construction.

  3. Polyethylene nanofibres with very high thermal conductivities.

    PubMed

    Shen, Sheng; Henry, Asegun; Tong, Jonathan; Zheng, Ruiting; Chen, Gang

    2010-04-01

    Bulk polymers are generally regarded as thermal insulators, and typically have thermal conductivities on the order of 0.1 W m(-1) K(-1). However, recent work suggests that individual chains of polyethylene--the simplest and most widely used polymer--can have extremely high thermal conductivity. Practical applications of these polymers may also require that the individual chains form fibres or films. Here, we report the fabrication of high-quality ultra-drawn polyethylene nanofibres with diameters of 50-500 nm and lengths up to tens of millimetres. The thermal conductivity of the nanofibres was found to be as high as approximately 104 W m(-1) K(-1), which is larger than the conductivities of about half of the pure metals. The high thermal conductivity is attributed to the restructuring of the polymer chains by stretching, which improves the fibre quality toward an 'ideal' single crystalline fibre. Such thermally conductive polymers are potentially useful as heat spreaders and could supplement conventional metallic heat-transfer materials, which are used in applications such as solar hot-water collectors, heat exchangers and electronic packaging. PMID:20208547

  4. High quality transparent conducting oxide thin films

    DOEpatents

    Gessert, Timothy A.; Duenow, Joel N.; Barnes, Teresa; Coutts, Timothy J.

    2012-08-28

    A transparent conducting oxide (TCO) film comprising: a TCO layer, and dopants selected from the elements consisting of Vanadium, Molybdenum, Tantalum, Niobium, Antimony, Titanium, Zirconium, and Hafnium, wherein the elements are n-type dopants; and wherein the transparent conducting oxide is characterized by an improved electron mobility of about 42 cm.sup.2/V-sec while simultaneously maintaining a high carrier density of .about.4.4e.times.10.sup.20 cm.sup.-3.

  5. Molten Slag Would Boost Coal Conversion

    NASA Technical Reports Server (NTRS)

    Ferrall, J. F.

    1984-01-01

    Reactor increases residence time of uncovered char. Near-100percent carbon conversion achievable in reactor incorporating moltenslag bath. Slag maintains unconverted carbon impinging on surface at high temperatures for longer period of time, enhancing conversion.

  6. An Innovative High Thermal Conductivity Fuel Design

    SciTech Connect

    PI: James S. Tulenko; Co-PI: Ronald H. Baney,

    2007-10-14

    Uranium dioxide (UO2) is the most common fuel material in commercial nuclear power reactors. UO2 has the advantages of a high melting point, good high-temperature stability, good chemical compatibility with cladding and coolant, and resistance to radiation. The main disadvantage of UO2 is its low thermal conductivity. During a reactor’s operation, because the thermal conductivity of UO2 is very low, for example, about 2.8 W/m-K at 1000 oC [1], there is a large temperature gradient in the UO2 fuel pellet, causing a very high centerline temperature, and introducing thermal stresses, which lead to extensive fuel pellet cracking. These cracks will add to the release of fission product gases after high burnup. The high fuel operating temperature also increases the rate of fission gas release and the fuel pellet swelling caused by fission gases bubbles. The amount of fission gas release and fuel swelling limits the life time of UO2 fuel in reactor. In addition, the high centerline temperature and large temperature gradient in the fuel pellet, leading to a large amount of stored heat, increase the Zircaloy cladding temperature in a lost of coolant accident (LOCA). The rate of Zircaloy-water reaction becomes significant at the temperature above 1200 oC [2]. The ZrO2 layer generated on the surface of the Zircaloy cladding will affect the heat conduction, and will cause a Zircaloy cladding rupture. The objective of this research is to increase the thermal conductivity of UO2, while not affecting the neutronic property of UO2 significantly. The concept to accomplish this goal is to incorporate another material with high thermal conductivity into the UO2 pellet. Silicon carbide (SiC) is a good candidate, because the thermal conductivity of single crystal SiC is 60 times higher than that of UO2 at room temperature and 30 times higher at 800 oC [3]. Silicon carbide also has the properties of low thermal neutron absorption cross section, high melting point, good chemical

  7. Understanding Slag Freeze Linings

    NASA Astrophysics Data System (ADS)

    Fallah-Mehrjardi, Ata; Hayes, Peter C.; Jak, Evgueni

    2014-09-01

    Slag freeze linings, the formation of protective deposit layers on the inner walls of furnaces and reactors, are increasingly used in industrial pyrometallurgical processes to ensure that furnace integrity is maintained in these aggressive, high-temperature environments. Most previous studies of freeze-linings have analyzed the formation of slag deposits based solely on heat transfer considerations. These thermal models have assumed that the interface between the stationary frozen layer and the agitated molten bath at steady-state deposit thickness consists of the primary phase, which stays in contact with the bulk liquid at the liquidus temperature. Recent experimental studies, however, have clearly demonstrated that the temperature of the deposit/liquid bath interface can be lower than the liquidus temperature of the bulk liquid. A conceptual framework has been proposed to explain the observations and the factors influencing the microstructure and the temperature of the interface at steady-state conditions. The observations are consistent with a dynamic steady state that is a balance between (I) the rate of nucleation and growth of solids on detached crystals in a subliquidus layer as this fluid material moves toward the stagnant deposit interface and (II) the dissolution of these detached crystals as they are transported away from the interface by turbulent eddies. It is argued that the assumption that the interface temperature is the liquidus of the bulk material represents only a limiting condition, and that the interface temperature can be between T liquidus and T solidus depending on the process conditions and bath chemistry. These findings have implications for the modeling approach and boundary conditions required to accurately describe these systems. They also indicate the opportunity to integrate considerations of heat and mass flows with the selection of melt chemistries in the design of future high temperature industrial reactors.

  8. Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

    PubMed

    Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

    2015-01-01

    Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system. PMID:25597686

  9. Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

    PubMed

    Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

    2015-01-01

    Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system.

  10. Highly conductive, printable pastes from capillary suspensions.

    PubMed

    Schneider, Monica; Koos, Erin; Willenbacher, Norbert

    2016-08-10

    We have used the capillary suspension phenomenon to design conductive pastes for printed electronic applications, such as front side metallization of solar cells, without non-volatile, organic additives that often deteriorate electrical properties. Adding a small amount of a second, immiscible fluid to a suspension creates a network of liquid bridges between the particles. This capillary force-controlled microstructure allows for tuning the flow behavior in a wide range. Yield stress and low-shear viscosity can be adjusted such that long-term stability is provided by inhibiting sedimentation, and, even more importantly, narrow line widths and high aspect ratios are accessible. These ternary mixtures, called capillary suspensions, exhibit a strong degree of shear thinning that allows for conventional coating or printing equipment to be used. Finally, the secondary fluid, beneficial for stability and processing of the wet paste, completely evaporates during drying and sintering. Thus, we obtained high purity silver and nickel layers with a conductivity two times greater than could be obtained with state-of-the-art, commercial materials. This revolutionary concept can be easily applied to other systems using inorganic or even organic conductive particles and represents a fundamental paradigm change to the formulation of pastes for printed electronics.

  11. Highly conductive, printable pastes from capillary suspensions

    NASA Astrophysics Data System (ADS)

    Schneider, Monica; Koos, Erin; Willenbacher, Norbert

    2016-08-01

    We have used the capillary suspension phenomenon to design conductive pastes for printed electronic applications, such as front side metallization of solar cells, without non-volatile, organic additives that often deteriorate electrical properties. Adding a small amount of a second, immiscible fluid to a suspension creates a network of liquid bridges between the particles. This capillary force-controlled microstructure allows for tuning the flow behavior in a wide range. Yield stress and low-shear viscosity can be adjusted such that long-term stability is provided by inhibiting sedimentation, and, even more importantly, narrow line widths and high aspect ratios are accessible. These ternary mixtures, called capillary suspensions, exhibit a strong degree of shear thinning that allows for conventional coating or printing equipment to be used. Finally, the secondary fluid, beneficial for stability and processing of the wet paste, completely evaporates during drying and sintering. Thus, we obtained high purity silver and nickel layers with a conductivity two times greater than could be obtained with state-of-the-art, commercial materials. This revolutionary concept can be easily applied to other systems using inorganic or even organic conductive particles and represents a fundamental paradigm change to the formulation of pastes for printed electronics.

  12. Highly conductive, printable pastes from capillary suspensions

    PubMed Central

    Schneider, Monica; Koos, Erin; Willenbacher, Norbert

    2016-01-01

    We have used the capillary suspension phenomenon to design conductive pastes for printed electronic applications, such as front side metallization of solar cells, without non-volatile, organic additives that often deteriorate electrical properties. Adding a small amount of a second, immiscible fluid to a suspension creates a network of liquid bridges between the particles. This capillary force-controlled microstructure allows for tuning the flow behavior in a wide range. Yield stress and low-shear viscosity can be adjusted such that long-term stability is provided by inhibiting sedimentation, and, even more importantly, narrow line widths and high aspect ratios are accessible. These ternary mixtures, called capillary suspensions, exhibit a strong degree of shear thinning that allows for conventional coating or printing equipment to be used. Finally, the secondary fluid, beneficial for stability and processing of the wet paste, completely evaporates during drying and sintering. Thus, we obtained high purity silver and nickel layers with a conductivity two times greater than could be obtained with state-of-the-art, commercial materials. This revolutionary concept can be easily applied to other systems using inorganic or even organic conductive particles and represents a fundamental paradigm change to the formulation of pastes for printed electronics. PMID:27506726

  13. Highly conductive, printable pastes from capillary suspensions.

    PubMed

    Schneider, Monica; Koos, Erin; Willenbacher, Norbert

    2016-01-01

    We have used the capillary suspension phenomenon to design conductive pastes for printed electronic applications, such as front side metallization of solar cells, without non-volatile, organic additives that often deteriorate electrical properties. Adding a small amount of a second, immiscible fluid to a suspension creates a network of liquid bridges between the particles. This capillary force-controlled microstructure allows for tuning the flow behavior in a wide range. Yield stress and low-shear viscosity can be adjusted such that long-term stability is provided by inhibiting sedimentation, and, even more importantly, narrow line widths and high aspect ratios are accessible. These ternary mixtures, called capillary suspensions, exhibit a strong degree of shear thinning that allows for conventional coating or printing equipment to be used. Finally, the secondary fluid, beneficial for stability and processing of the wet paste, completely evaporates during drying and sintering. Thus, we obtained high purity silver and nickel layers with a conductivity two times greater than could be obtained with state-of-the-art, commercial materials. This revolutionary concept can be easily applied to other systems using inorganic or even organic conductive particles and represents a fundamental paradigm change to the formulation of pastes for printed electronics. PMID:27506726

  14. Highly Conductive Multifunctional Graphene Polycarbonate Nanocomposites

    NASA Technical Reports Server (NTRS)

    Yoonessi, Mitra; Gaier, James R.

    2010-01-01

    Graphene nanosheet bisphenol A polycarbonate nanocomposites (0.027 2.2 vol %) prepared by both emulsion mixing and solution blending methods, followed by compression molding at 287 C, exhibited dc electrical percolation threshold of approx.0.14 and approx.0.38 vol %, respectively. The conductivities of 2.2 vol % graphene nanocomposites were 0.512 and 0.226 S/cm for emulsion and solution mixing. The 1.1 and 2.2 vol % graphene nanocomposites exhibited frequency-independent behavior. Inherent conductivity, extremely high aspect ratio, and nanostructure directed assembly of the graphene using PC nanospheres are the main factors for excellent electrical properties of the nanocomposites. Dynamic tensile moduli of nanocomposites increased with increasing graphene in the nanocomposite. The glass transition temperatures were decreased with increasing graphene for the emulsion series. High-resolution electron microscopy (HR-TEM) and small-angle neutron scattering (SANS) showed isolated graphene with no connectivity path for insulating nanocomposites and connected nanoparticles for the conductive nanocomposites. A stacked disk model was used to obtain the average particle radius, average number of graphene layers per stack, and stack spacing by simulation of the experimental SANS data. Morphology studies indicated the presence of well-dispersed graphene and small graphene stacking with infusion of polycarbonate within the stacks.

  15. Phosphorus removal by steel slag filters: modeling dissolution and precipitation kinetics to predict longevity.

    PubMed

    Claveau-Mallet, Dominique; Courcelles, Benoît; Comeau, Yves

    2014-07-01

    This article presents an original numerical model suitable for longevity prediction of alkaline steel slag filters used for phosphorus removal. The model includes kinetic rates for slag dissolution, hydroxyapatite and monetite precipitation and for the transformation of monetite into hydroxyapatite. The model includes equations for slag exhaustion. Short-term batch tests using slag and continuous pH monitoring were conducted. The model parameters were calibrated on these batch tests and experimental results were correctly reproduced. The model was then transposed to long-term continuous flow simulations using the software PHREEQC. Column simulations were run to test the effect of influent P concentration, influent inorganic C concentration and void hydraulic retention time on filter longevity and P retention capacity. High influent concentration of P and inorganic C, and low hydraulic retention time of voids reduced the filter longevity. The model provided realistic P breakthrough at the column outlet. Results were comparable to previous column experiments with the same slag regarding longevity and P retention capacity. A filter design methodology based on a simple batch test and numerical simulations is proposed.

  16. Triple-activated blast furnace slag

    SciTech Connect

    Clarke, W.J.

    1995-12-31

    The current shortage of portland cement in the world will require the use of Ground Granulated Blast Furnace Slag (GGBFS) to fill demands in many industrialized countries. Therefore, an extensive series of triple-activated slag experiments have been undertaken to optimize an economical combination of mechanical properties for alkali-activated slags. Na{sub 2}OSiO{sub 2} (N Grade), Ca(OH){sub 2}, H{sub 2}O and Na{sub 2}CO{sub 3} have been added as activators in 5 to 10, 0 to 5 and 0 to 5 weight percentages of water and slag in a mix with a water:cement ratio of 1:1. Silica Fume and Sika 10 superplasticizer have been added as 1 and 10 weight percent of slag. Set times, initial hardening times and compressive strengths at percentages of the mix to identify more refined formulations. Finally, the resulting aggregate to develop a triple-activated slag formulation with the ultimate objective of contributing toward satisfying the world shortage of high performance concrete.

  17. Electrochemical corrosion of iron-magnesium-alumina spinel (FMAS) in molten potassium salts and coal slag

    SciTech Connect

    Marchant, D.D.; Griffin, C.W.; Bates, J.L.

    1981-01-01

    Iron, magnesium-alumina spinel (FMAS) (0.25 Fe/sub 3/O/sub 4/ . 0.75 MgAl/sub 2/O/sub 4/) has been considered for use as an electrode in magnetohydrodynamic (MHD) generator channels. Predominantly an electronic conductor, FMAS has adequate electrical conductivity (>1 S/m) above 520/sup 0/K. In addition, FMAS can be easily fabricated into a form and sintered in air to >90% theoretical density and has a melting point of 2124 +- 20/sup 0/K. Laboratory tests to measure both the electrochemical and chemical corrosion of FMAS in molten K/sub 2/CO/sub 3/, K/sub 2/SO/sub 4/ and coal slags were developed at the Pacific Northwest Laboratory to evaluate the relative corrosion of FMAS. Under isothermal conditions, a direct electric current was passed between an anode and a cathode through a molten electrolyte. The molten coal slags were synthetic high-calcium, low-iron Montana Rosebud and low-calcium, high-iron Illinois No. 6. Evaluations of electrochemical corrosion were made as functions of current density, temperature, and slag composition. These results were compared to those of FMAS tested without electric current. The corrosion rates and reaction products were investigated by optical microscopy and scanning electron microscopy. Overall, FMAS has too-high an electrochemical corrosion rate to be considered as MHD electrodes in Montana Rosebud coal slag or in systems where only molten potassium salts are present. However, FMAS may be considered for use in high-iron coal slags although the corrosion rates are still quite high even in these slags.

  18. Energy effective approach for activation of metallurgical slag

    NASA Astrophysics Data System (ADS)

    Mazov, I. N.; Khaydarov, B. B.; Mamulat, S. L.; Suvorov, D. S.; Saltikova, Y. S.; Yudin, A. G.; Kuznetsov, D. V.

    2016-01-01

    The paper presents results of investigation of the process of mechanical activation of metallurgical slag using different approaches - ball milling and electromagnetic vortex apparatus. Particle size distribution and structure of mechanically activated slag samples were investigated, as well as energetic parameters of the activation process. It was shown that electromagnetic vortex activation is more energy effective and allows to produce microscale milled slag-based concrete using very short treatment time. Activated slag materials can be used as clinker-free cement in civilian and road construction, providing ecology-friendly technology and recycling of high-tonnage industrial waste.

  19. The adsorptive removal of disinfection by-product precursors in a high-SUVA water using iron oxide-coated pumice and volcanic slag particles.

    PubMed

    Kaplan Bekaroglu, S S; Yigit, N O; Karanfil, T; Kitis, M

    2010-11-15

    The main objective of this work was to study the effectiveness of iron oxide-coated pumice and volcanic slag particles in removing disinfection by-product (DBP) precursors from a raw drinking water source with high specific UV absorbance (SUVA(254)) value. Iron oxide coating of particles significantly increased dissolved organic carbon (DOC) uptakes and decreased DBP formation after chlorination compared to uncoated particles. pH values close to neutral levels during adsorption and chlorination provided DOC, trihalomethane and haloacetic acid reductions around 60-75% employing 6 g/L coated particle dosage. Higher degree of DOC and DBP reductions (>85%) were obtained with increasing particle dose. The uptake of bromide by iron oxide surfaces was negligible and increasing bromide concentrations (up to 550 μg/L) did not negatively impact the DOC uptake. However, due to competition between natural organic matter (NOM) and bicarbonate for the iron oxide surfaces, increasing bicarbonate alkalinity levels reduced DOC uptakes. Overall, the results indicated that the iron oxide-coated pumice/slag particles are effective adsorbents to remove NOM and control DBP formation in waters with relatively high DOC and SUVA(254) levels. However, they may not be effective for waters with alkalinity levels above 250 mg CaCO(3)/L.

  20. Other Oxides Pre-removed from Bangka Tin Slag to Produce a High Grade Tantalum and Niobium Oxides Concentrate

    NASA Astrophysics Data System (ADS)

    Permana, S.; Soedarsono, J. W.; Rustandi, A.; Maksum, A.

    2016-05-01

    Indonesia, as the second largest tin producer in the world, has a byproduct from the production of tin. This byproduct is in the forms of tin slag containing tantalum pentoxide (Ta2O5) and niobium pentoxide (Nb2O5). This study focuses on the recovery of tantalum pentoxide and niobium pentoxide from the tin slag. In the process, one part of the tin slag sample was sieved only (BTS), and the other was roasted at 900°C, water quenched and then sieved (BTS-RQS). Samples BTS and BTS-RQS were characterized by thermo gravimetric analysis (TGA) and X-ray flourence (XRF). One part of BTS-RQS sample was dissolved in hydrofluoric acid (HF) and the other was dissolved in hydrochloric acid (HCl), washed with distilled water, then dissolved into sodium hydroxide (NaOH). Each sample was characterized by using XRF. The BTS sample produced the highest recovery of 0.3807 and 0.6978% for Ta2O5 and Nb2O5, respectively, from the particle size of -1.00+0.71 and a fraction of 47.29%, while BTS-RQS produced the highest recovery of 0.3931 and 0.8994% for Ta2O5 and Nb2O5, respectively, on the particle size of -0.71+0350 and a fraction of 21%. BTS-RQS, dissolved with 8% hydro fluoride acid, yields tantalum pentoxide and niobium pentoxide with a ratio of 2.01 and 2.09, respectively. For the sample BTS-RQS dissolve first with 6M hydrochloric acid, washed with distilled water, then dissolved with sodium hydroxide 10M, the yield ratios are 1.60 and 1.84 for tantalum pentoxide and niobium pentoxide, respectively. In this study, it is found that the dissolution by using hydrofluoric acid 8% yields the best ratio.

  1. Highly Conducting Graphite Epoxy Composite Demonstrated

    NASA Technical Reports Server (NTRS)

    Gaier, James R.

    1999-01-01

    Weight savings as high as 80 percent could be achieved if graphite polymer composites could replace aluminum in structures such as electromagnetic interference shielding covers and grounding planes. This could result in significant cost savings, especially for the mobile electronics found in spacecraft, aircraft, automobiles, and hand-held consumer electronics. However, such composites had not yet been fabricated with conductivity sufficient to enable these applications. To address this lack, a partnership of the NASA Lewis Research Center, Manchester College, and Applied Sciences, Inc., fabricated nonmetallic composites with unprecedented electrical conductivity. For these composites, heat-treated, vapor-grown graphite fibers were selected which have a resistivity of about 80 mW-cm, more than 20 times more conductive than typical carbon fibers. These fibers were then intercalated with iodine bromide (IBr). Intercalation is the insertion of guest atoms or molecules between the carbon planes of the graphite fibers. Since the carbon planes are not highly distorted in the process, intercalation has little effect on mechanical and thermal properties. Intercalation does, however, lower the carbon fiber resistivity to less than 10 mW-cm, which is comparable to that of metal fibers. Scaleup of the reaction was required since the initial intercalation experiments would be carried out on 20-mg quantities of fibers, and tens of grams of intercalated fibers would be needed to fabricate even small demonstration composites. The reaction was first optimized through a time and temperature study that yielded fibers with a resistivity of 8.7 2 mW-cm when exposed to IBr vapor at 114 C for 24 hours. Stability studies indicated that the intercalated fibers rapidly lost their conductivity when exposed to temperatures as low as 40 C in air. They were not, however, susceptible to degradation by water vapor in the manner of most graphite intercalation compounds. The 1000-fold scaleup

  2. High frequency stimulation can block axonal conduction.

    PubMed

    Jensen, Alicia L; Durand, Dominique M

    2009-11-01

    High frequency stimulation (HFS) is used to control abnormal neuronal activity associated with movement, seizure, and psychiatric disorders. Yet, the mechanisms of its therapeutic action are not known. Although experimental results have shown that HFS suppresses somatic activity, other data has suggested that HFS could generate excitation of axons. Moreover it is unclear what effect the stimulation has on tissue surrounding the stimulation electrode. Electrophysiological and computational modeling literature suggests that HFS can drive axons at the stimulus frequency. Therefore, we tested the hypothesis that unlike cell bodies, axons are driven by pulse train HFS. This hypothesis was tested in fibers of the hippocampus both in-vivo and in-vitro. Our results indicate that although electrical stimulation could activate and drive axons at low frequencies (0.5-25 Hz), as the stimulus frequency increased, electrical stimulation failed to continuously excite axonal activity. Fiber tracts were unable to follow extracellular pulse trains above 50 Hz in-vitro and above 125 Hz in-vivo. The number of cycles required for failure was frequency dependent but independent of stimulus amplitude. A novel in-vitro preparation was developed, in which, the alveus was isolated from the remainder of the hippocampus slice. The isolated fiber tract was unable to follow pulse trains above 75 Hz. Reversible conduction block occurred at much higher stimulus amplitudes, with pulse train HFS (>150 Hz) preventing propagation through the site of stimulation. This study shows that pulse train HFS affects axonal activity by: (1) disrupting HFS evoked excitation leading to partial conduction block of activity through the site of HFS; and (2) generating complete conduction block of secondary evoked activity, as HFS amplitude is increased. These results are relevant for the interpretation of the effects of HFS for the control of abnormal neural activity such as epilepsy and Parkinson's disease. PMID

  3. Synthetic Biological Protein Nanowires with High Conductivity.

    PubMed

    Tan, Yang; Adhikari, Ramesh Y; Malvankar, Nikhil S; Pi, Shuang; Ward, Joy E; Woodard, Trevor L; Nevin, Kelly P; Xia, Qiangfei; Tuominen, Mark T; Lovley, Derek R

    2016-09-01

    Genetic modification to add tryptophan to PilA, the monomer for the electrically conductive pili of Geobacter sulfurreducens, yields conductive protein filaments 2000-fold more conductive than the wild-type pili while cutting the diameter in half to 1.5 nm. PMID:27409066

  4. Micronutrient availability from steel slag amendment in pine bark substrates

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Steel slag is a byproduct of the steel industry that can be used as a liming agent, but also has a high mineral nutrient content. While micronutrients are present in steel slag, it is not known if the mineral form of the micronutrients would render them available for plant uptake. The objective of...

  5. Predicting slag viscosity from coal ash composition

    SciTech Connect

    Laumb, J.; Benson, S.A.; Katrinak, K.A.; Schwalbe, R.; McCollor, D.P.

    1999-07-01

    Management of slag flow from cyclone-fired utility boilers requires accurate prediction of viscosity. Cyclones tend to build up slag when the cyclone combustion temperature is less than the temperature required to melt and tap the ash from the coal being fired. Cyclone-fired boilers designed for lignite are equipped with predry systems, which remove 6-9% of the moisture from the coal. Cyclones tend to slag when the as-received heating value of the fuel is less than 6350 Btu/lb and T250 (temperature where viscosity equals 250 poise) is greater than 2350 F. The T250 value, as well as the rest of the viscosity-temperature relationship, can be predicted using models based on coal ash composition. The focus of this work is to evaluate several models in terms of their agreement with measured viscosities. Viscosity measurements were made for ten samples, including nine lignite coals and one lignite-derived slag. Model performance is related to the SiO{sub 2}, CaO, and Fe{sub 2}O{sub 3} contents of the slag. The Sage and McIlroy and Kalmanovitch models worked best for high SiO{sub 2} and low Fe{sub 2}O{sub 3} fuels. The Senior model worked best when Fe{sub 2}O{sub 3} content was moderate to high.

  6. Mechanisms of pyrite oxidation to non-slagging species. Quarterly report, January 1, 1995--March 31, 1995

    SciTech Connect

    Akan-Etuk, A.E.J.; Mitchell, R.E.

    1995-08-01

    This document is the third quarterly status report on a project conducted at the High Temperature Gasdynamics Laboratory at Stanford University, Stanford, California and concerned with enhancing the transformation of iron pyrite to non-slagging species during staged, low-NO{sub x} pulverized coal (P.C.) combustion. The research project is intended to advance PETC`s efforts to improve our technical understanding of the high-temperature chemical and physical processes involved in the utilization of coal. The work focuses on the mechanistic description and rate quantification of the effects of fuel properties and combustion environment on the oxidation of iron pyrite to form the non-slagging species magnetite. The knowledge gained from this work is intended to be incorporated into numerical codes that can be used to formulate anti-slagging strategies involving minimal disturbance of coal combustor performance.

  7. An analysis of slag stratification in nickel laterite smelting furnaces due to composition and temperature gradients

    NASA Astrophysics Data System (ADS)

    Utigard, T.

    1994-08-01

    The density of FeO-MgO-SiO2 and FeO-Fe2O3-SiO2 based slags has been analyzed in terms of smelting of lateritic ores for the production of ferronickel. The density of these slags decreases with increasing MgO, SiO2, and Fe2O3 contents as well as with increasing temperature. During the electric furnace smelting of calcined and prereduced garnieritic ores, the slag temperature decreases from the upper layer down toward the slag/metal interface. Together with precipitation of either olivine or silica, this leads to the formation of a dense and stagnant slag layer at the slag/metal interface. For limonitic ores, the use of deep electrode immersion and high currents leads to slag reduction and increased slag temperatures toward the bottom part of the slag layer. The reduction of Fe2O3 to FeO increases the slag density. In this manner, it may be possible to maintain a hot slag layer in the region of the slag/metal interface, without buoyancy-induced flow.

  8. Modeling of Manganese Ferroalloy Slag Properties and Flow During Tapping

    NASA Astrophysics Data System (ADS)

    Muller, Jacques; Zietsman, Johannes Hendrik; Pistorius, Petrus Christiaan

    2015-12-01

    Stable operation of submerged-arc furnaces producing high-carbon ferromanganese (HCFeMn) and silicomanganese (SiMn) requires tapping of consistent amounts of liquid slag and metal. Minimal effort to initiate and sustain tapping at reasonable rates is desired, accommodating fluctuations in especially slag chemical composition and temperature. An analytical model is presented that estimates the tapping rate of the liquid slag-metal mixture as a function of taphole dimensions, coke bed particulate properties, and slag and metal physicochemical properties with dependencies on chemical composition and temperature. This model may be used to evaluate the sensitivity to fluctuations in these parameters, and to determine the influence of converting between HCFeMn and SiMn production. The model was applied to typical HCFeMn and SiMn process conditions, using modeled slag viscosities and densities. Tapping flow rates estimated were comparable to operational data and found to be dependent mostly on slag viscosity. Slag viscosities were generally lower for typical SiMn slags due to the higher temperature used for calculating viscosity. It was predicted that flow through the taphole would mostly develop into laminar flow, with the pressure drop predominantly over the coke bed. Flow rates were found to be more dependent on the taphole diameter than on the taphole length.

  9. Crystallization of Synthetic Blast Furnace Slags Pertaining to Heat Recovery

    NASA Astrophysics Data System (ADS)

    Esfahani, Shaghayegh

    Heat recovery from blast furnace slags is often contradicted by another requirement, to generate amorphous slag for its use in cement production. As both the rate and extent of heat recovery and slag structure are determined by its cooling rate, a relation between the crystallization kinetics and the cooling conditions is highly desired. In this study, CaO-SiO2-Al2O3-MgO (CSAM) slags with different basicities were studied by Single Hot Thermocouple Technique (SHTT) during isothermal treatment and non-isothermal cooling. Their time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams were plotted and compared with each other. Furthermore, kinetic parameters such as the Avrami exponent (n), rate coefficient (K) and effective activation energy of crystallization (EA) were found by analysis of data obtained from in-situ observation of glassy to crystalline transformation and image analysis. Also, the dependence of nucleation and growth rates of crystalline phases were quantified as a function of time, temperature, and slag basicity. Together with the observations of crystallization front, they facilitated establishing the dominant mechanisms of crystallization. In addition to the experimental work, a mathematical model was developed and validated that predicts the amount of crystallization during cooling. A second mathematical model that calculates temperature history of slag during its cooling was coupled with the above model, to allow studying the effect of parameters such as the slag/air ratio and granule size on the heat recovery and glass content of slag.

  10. Effect of Al2O3 Addition on the Precipitated Phase Transformation in Ti-Bearing Blast Furnace Slags

    NASA Astrophysics Data System (ADS)

    Li, Zhongmin; Li, Jinfu; Sun, Yongqi; Seetharaman, Seshadri; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2016-04-01

    The present paper aims to provide a fundamental understanding on phase change of Ti-enriched crystalline phase induced by Al2O3 addition in Ti-bearing blast furnace slags with different basicities using Single Hot Thermocouple Technique and X-ray Diffraction. The results showed that an increase in the Al2O3 content led to phase change from rutile or perovskite to Mg3Al4Ti8O25 and prompted crystallization of the slags with basicity of 0.60 and 0.75, whereas only CaTiO3 was precipitated at a basicity of 0.95. Both thermodynamic and kinetic analyses were conducted to study the slag crystallization, which would throw light on phase change and enhanced crystallization. To further reveal the relationship with Al2O3 addition on slag structure and crystallization, Fourier transform infrared spectroscopy and magic angle spinning-nuclear magnetic resonance were adopted, with AlO4 tetrahedra and AlO6 octahedra observed in the slag. For slags with the basicity of 0.60 and 0.75, AlO6 octahedron, which was suggested to induce the phase change from TiO2 or CaTiO3 to Mg3Al4Ti8O25, was detected at high Al2O3 content. On the other hand, in slags with the basicity of 0.95, abundant Ca2+ may be connected to TiO6 octahedra, resulting in CaTiO3 formation.

  11. Electrochemical cell with high conductivity glass electrolyte

    DOEpatents

    Nelson, Paul A.; Bloom, Ira D.; Roche, Michael F.

    1987-01-01

    A secondary electrochemical cell with sodium-sulfur or other molten reactants is provided with a ionically conductive glass electrolyte. The cell is contained within an electrically conductive housing with a first portion at negative potential and a second portion insulated therefrom at positive electrode potential. The glass electrolyte is formed into a plurality of elongated tubes and placed lengthwise within the housing. The positive electrode material, for instance sulfur, is sealed into the glass electrolyte tubes and is provided with an elongated axial current collector. The glass electrolyte tubes are protected by shield tubes or sheets that also define narrow annuli for wicking of the molten negative electrode material.

  12. Electrochemical cell with high conductivity glass electrolyte

    DOEpatents

    Nelson, P.A.; Bloom, I.D.; Roche, M.F.

    1986-04-17

    A secondary electrochemical cell with sodium-sulfur or other molten reactants is provided with an ionically conductive glass electrolyte. The cell is contained within an electrically conductive housing with a first portion at negative potential and a second portion insulated therefrom at positive electrode potential. The glass electrolyte is formed into a plurality of elongated tubes and placed lengthwise within the housing. The positive electrode material, for instance sulfur, is sealed into the glass electrolyte tubes and is provided with an elongated axial current collector. The glass electrolyte tubes are protected by shield tubes or sheets that also define narrow annuli for wicking of the molten negative electrode material.

  13. Electrochemical cell with high conductivity glass electrolyte

    DOEpatents

    Nelson, P.A.; Bloom, I.D.; Roche, M.F.

    1987-04-21

    A secondary electrochemical cell with sodium-sulfur or other molten reactants is provided with a ionically conductive glass electrolyte. The cell is contained within an electrically conductive housing with a first portion at negative potential and a second portion insulated therefrom at positive electrode potential. The glass electrolyte is formed into a plurality of elongated tubes and placed lengthwise within the housing. The positive electrode material, for instance sulfur, is sealed into the glass electrolyte tubes and is provided with an elongated axial current collector. The glass electrolyte tubes are protected by shield tubes or sheets that also define narrow annuli for wicking of the molten negative electrode material. 6 figs.

  14. Conducting polymer for high power ultracapacitor

    DOEpatents

    Shi, Steven Z.; Gottesfeld, Shimshon

    2002-01-01

    In accordance with the purposes of the present invention, as embodied and broadly described herein, the present invention is directed to an electrode having a conducting polymer active material for use in an ultracapacitor. The conducting polymer active material is electropolymerized onto a carbon paper substrate from a mixed solution of a dimer of (3,3' bithiophene) (BT) and a monomer that is selected from the group of thiophenes derived in the 3-position, having an aryl group attached to thiophene in the 3-position or having aryl and alkly groups independently attached to thiophene in the 3 and 4 positions.

  15. Refractory liner materials used in slagging gasifiers

    SciTech Connect

    Bennett, James P.

    2004-09-01

    Refractory liners are used on the working face of entrained flow slagging gasifiers that react coal, petroleum coke, or other carbon feedstock with oxygen and water. The refractory liners protect the gasifier shell from elevated temperatures, corrosive slags, and thermal cycling during gasification. Refractory failure is primarily by two means, corrosive dissolution and spalling. High chrome oxide refractory materials have evolved as the material of choice to line the hot face of gasifiers, yet the performance of these materials does not meet the service requirements of industry. A review of gasifier liner materials, their evolution, issues impacting their performance, and future research direction are discussed.

  16. Hierarchical Order of Influence of Mix Variables Affecting Compressive Strength of Sustainable Concrete Containing Fly Ash, Copper Slag, Silica Fume, and Fibres

    PubMed Central

    Natarajan, Sakthieswaran; Karuppiah, Ganesan

    2014-01-01

    Experiments have been conducted to study the effect of addition of fly ash, copper slag, and steel and polypropylene fibres on compressive strength of concrete and to determine the hierarchical order of influence of the mix variables in affecting the strength using cluster analysis experimentally. While fly ash and copper slag are used for partial replacement of cement and fine aggregate, respectively, defined quantities of steel and polypropylene fibres were added to the mixes. It is found from the experimental study that, in general, irrespective of the presence or absence of fibres, (i) for a given copper slag-fine aggregate ratio, increase in fly ash-cement ratio the concrete strength decreases and with the increase in copper slag-sand ratio also the rate of strength decrease and (ii) for a given fly ash-cement ratio, increase in copper slag-fine aggregate ratio increases the strength of the concrete. From the cluster analysis, it is found that the quantities of coarse and fine aggregate present have high influence in affecting the strength. It is also observed that the quantities of fly ash and copper slag used as substitutes have equal “influence” in affecting the strength. Marginal effect of addition of fibres in the compression strength of concrete is also revealed by the cluster analysis. PMID:24707213

  17. Hierarchical order of influence of mix variables affecting compressive strength of sustainable concrete containing fly ash, copper slag, silica fume, and fibres.

    PubMed

    Natarajan, Sakthieswaran; Karuppiah, Ganesan

    2014-01-01

    Experiments have been conducted to study the effect of addition of fly ash, copper slag, and steel and polypropylene fibres on compressive strength of concrete and to determine the hierarchical order of influence of the mix variables in affecting the strength using cluster analysis experimentally. While fly ash and copper slag are used for partial replacement of cement and fine aggregate, respectively, defined quantities of steel and polypropylene fibres were added to the mixes. It is found from the experimental study that, in general, irrespective of the presence or absence of fibres, (i) for a given copper slag-fine aggregate ratio, increase in fly ash-cement ratio the concrete strength decreases and with the increase in copper slag-sand ratio also the rate of strength decrease and (ii) for a given fly ash-cement ratio, increase in copper slag-fine aggregate ratio increases the strength of the concrete. From the cluster analysis, it is found that the quantities of coarse and fine aggregate present have high influence in affecting the strength. It is also observed that the quantities of fly ash and copper slag used as substitutes have equal "influence" in affecting the strength. Marginal effect of addition of fibres in the compression strength of concrete is also revealed by the cluster analysis.

  18. Characterization of structure and thermophysical properties of three ESR slags

    NASA Astrophysics Data System (ADS)

    Plotkowski, A.; deBarbadillo, J.; Krane, Matthew J. M.

    2016-07-01

    The structure and properties of electroslag remelting (ESR) slags were characterized. Slags samples of three compositions were obtained from industrial remelting processes at Special Metals Corporation and from casting in a laboratory vacuum induction melter. The structure of the slag samples was observed using optical and electron microscopy, and phases were identified and their relative amounts quantified using X-ray diffraction. Laser flash thermal diffusivity, density, and differential scanning calorimetry measurements for specific heat were performed to determine the bulk thermal conductivity of the samples. Sample porosity was measured as a function of depth using a serial sectioning technique, and a onedimensional computational model was developed to estimate the thermal conductivity of the fully dense slags. These results are discussed in context with previous studies, and opportunities for future research are identified. AFRL Case Number: 88ABW-2015-1871.

  19. Determination of slagging behavior of various coal ash samples by using DTF

    SciTech Connect

    Kim, H.T.; Choi, B.C.; Park, S.W.

    1999-07-01

    The objective of this study is to investigate slagging behavior of various ash samples with the conjunction to the properties of ashes and original coal such as concentration of each ash components, ash slagging temperature and slag viscosity. To simulate actual ash melting condition in coal combustion as well as gasification, DTF (drop tube furnace) is utilized for the acquisition of slag sample with different reaction condition. The sampled slag is photographed for the visual inspection and the shape of the slag is evaluated with ash properties. The sampled ash slag is also analyzed with XRD for the determination of phase transition during the ash melting. Furthermore, coal ashes are processed with Ash Fusion Determinator for the fusion temperature and High-Temperature Viscometer for the slag viscosity. Such ash-related properties are also determined by empirical formulation for the refinement of the result. So far, three different coal samples, Alaska, Datong, Cyprus are investigated. For the 3 ash samples, slag formation shows similar shape in combustion as well as gasification condition and completely different shape with different coal types. Alaska slag, which represents higher fluidity, is penetrated into alumina disk so that small half-cone shape of slag is produced. However, Cyprus slag is formed with more circular shape of sphere and Datong slag represents an in-between shape. More coal samples will be studied for the determination of slag behavior. The shape data will be analyzed with ash composition, fluidity behavior and ash fusion determination of original coal. Such relationship will be the baseline to determine the operation parameter of slag removal in the 3 ton/day coal gasifier located in the Ajou University, Suwon, Korea.

  20. Effects of sintering atmosphere on the physical and mechanical properties of modified BOF slag glass

    NASA Astrophysics Data System (ADS)

    Dai, Wen-bin; Li, Yu; Cang, Da-qiang; Zhou, Yuan-yuan; Fan, Yong

    2014-05-01

    This study proposes an efficient way to utilize all the chemical components of the basic oxygen furnace (BOF) slag to prepare high value-added glass-ceramics. A molten modified BOF slag was converted from the melting BOF slag by reducing it and separating out iron component in it, and the modified BOF slag was then quenched in water to form glasses with different basicities. The glasses were subsequently sintered in the temperature range of 600-1000°C in air or nitrogen atmosphere for 1 h. The effects of different atmospheres on the physical and mechanical properties of sintered samples were studied by using differential scanning calorimetry (DSC), X-ray diffraction (XRD) and scanning electron microscopy (SEM) and by conducting experiment on evaluating the sintering shrinkage, water absorption and bulk density. It is found that the kinetics of the sintering process is significantly affected by sintering atmosphere. In particular, compared with sintering in air atmosphere, sintering in N2 atmosphere promotes the synergistic growth of pyroxene and melilite crystalline phases, which can contribute to better mechanical properties and denser microstructure.

  1. Interaction of CaO-FeO-SiO[sub 2] slags with partially stabilized zirconia

    SciTech Connect

    Chung, Yau Don; Schlesinger, M.E. . Dept. of Metallurgical Engineering)

    1994-03-01

    Calcia- and magnesia-partially-stabilized zirconia samples were corroded under static and dynamic conditions in three slags from the CaO-FeO-SiO[sub 2] system. Low-basicity and high-FeO slags corroded the samples by leaching magnesia from the cubic phase in the specimen, causing its destabilization and ultimate dissolution. However, a higher-basicity slag which proved the most corrosive of the three promoted bulk dissolution of the cubic phase instead, the rate of which was controlled by the thickness of the adjacent slag boundary layer. The levels of sample corrosion both at and below the slag line are used to illustrate the effects of experimental variables, including slag composition, specimen density, and slag motion.

  2. Slag characterization and removal using pulse detonation for coal gasification. Quarterly research report, July 1--September 31, 1996

    SciTech Connect

    Huque, Z.; Mei, D.; Biney, P.O.; Zhou, J.; Ali, M.R.

    1996-10-25

    Boiler slagging and fouling as a result of inorganic impurities in combustion gases being deposited on heat transfer tubes have caused severe problems in coal-fired power plant operation. These problems are fuel, system design, and operating condition dependent. Conventional slag and ash removal methods include the use of in situ blowing or jet-type devices such as air or steam soot blowers and water lances. Pulse detonation technology for the purpose of removing slag and fouling deposits in coal-fired utility power plant boilers offers great potential. The detonation wave technique based on high impact velocity with sufficient energy and thermal shock on the slag deposited on gas contact surfaces offers a convenient, inexpensive, yet efficient and effective way to supplement existing slag removal methods. These detonation waves have been demonstrated experimentally to have exceptionally high shearing capability important to the task of removing slag and fouling deposits. Several tests have been performed with single shot detonation wave at University of Texas at Arlington to remove the slag deposit. To hold the slag deposit samples at the exit of detonation tube, two types of fixture was designed and fabricated. They are axial arrangement and triangular arrangement. The slag deposits from the utility boilers have been used to prepare the slag samples for the test. The experimental results show that the single shot detonation wave is capable of removing the entire slag (types of slag deposited on economizer, and air-heater, i.e., relatively softer slags) and 30% of the reheater slag (which is harder) even at a distance of 6 in. from the exit of a detonation engine tube. Wave strength and slag orientation also have different effects on the chipping off of the slag. The annual report discusses about the results obtained in effectively removing the slag.

  3. Slag recycling of irradiated vanadium

    SciTech Connect

    Gorman, P.K.

    1995-04-05

    An experimental inductoslag apparatus to recycle irradiated vanadium was fabricated and tested. An experimental electroslag apparatus was also used to test possible slags. The testing was carried out with slag materials that were fabricated along with impurity bearing vanadium samples. Results obtained include computer simulated thermochemical calculations and experimentally determined removal efficiencies of the transmutation impurities. Analyses of the samples before and after testing were carried out to determine if the slag did indeed remove the transmutation impurities from the irradiated vanadium.

  4. Slag/mud mixtures improve cementing operations in China

    SciTech Connect

    Wu, D.; Peiyan; Huang, B.

    1996-12-23

    The use of blast furnace slag, which is inexpensive and widely available throughout China, can with proper activators and retarders, solidify mud into an excellent cementing material. The use of slag-mix has been somewhat controversial. Some experts claim slag-mix is the most important progress to date in mud-to-cement conversion and has become another choice for cementing practices.They also believed there were no fundamental limitations to its application downhole, and conceivably the material could be used for any well cemented. Other experts have different points of view and thought it might have limits for oil field use. In their studies, the basic mud had to be diluted by 60% or more with water before the blast furnace slag (BFS) was added. Their slag slurries showed a high incidence of cracking and apparent brittle nature, bad settling stability, and volume shrinkage. To date, the Chinese National petroleum Corp. (CNPC) has used mud solidification by slag successfully on 22 cementing jobs in the Sichun, Changqing, Jidong, and Shengli oil fields.The major purpose of these investigations was to determine the application of slag-mix technology to various cementing operations.

  5. Decalcification resistance of alkali-activated slag.

    PubMed

    Komljenović, Miroslav M; Baščarević, Zvezdana; Marjanović, Nataša; Nikolić, Violeta

    2012-09-30

    This paper analyses the effects of decalcification in concentrated 6M NH(4)NO(3) solution on mechanical and microstructural properties of alkali-activated slag (AAS). Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Decalcification process led to a decrease in strength, both in AAS and in CEM II, and this effect was more pronounced in CEM II. The decrease in strength was explicitly related to the decrease in Ca/Si atomic ratio of C-S-H gel. A very low ratio of Ca/Si ~0.3 in AAS was the consequence of coexistence of C-S-H(I) gel and silica gel. During decalcification of AAS almost complete leaching of sodium and tetrahedral aluminum from C-S-H(I) gel also took place. AAS showed significantly higher resistance to decalcification in relation to the benchmark CEM II due to the absence of portlandite, high level of polymerization of silicate chains, low level of aluminum for silicon substitution in the structure of C-S-H(I), and the formation of protective layer of polymerized silica gel during decalcification process. In stabilization/solidification processes alkali-activated slag represents a more promising solution than Portland-slag cement due to significantly higher resistance to decalcification. PMID:22818592

  6. [Phosphorus adsorption and regeneration of electric arc furnace steel slag as wetland medium].

    PubMed

    Zhai, Li-hua; He, Lian-sheng; Xi, Bei-dou; Chen, Yue; Meng, Rui; Huo, Shou-liang; Liu, Hong-liang

    2008-12-01

    The long-term phosphorus (P) adsorption and retention capacities of electric arc furnace (EAF) steel slag materials derived from one batch and a 278-d column experiments with a synthetic P solution were compared. The investigations of the regeneration of the P adsorption capacity by water level decrease was conducted. It was revealed column experiment on a long-term basis can determine P saturation of EAF accurately. And the results can be used for realistic estimations of constructed wetland systems (CWS) longevity. EAF slag showed a high afinity for P, reaching a saturation value of 1.65 g/kg. Regeneration experiment of the P adsorbing capacity by this material showed that, after 4 weeks of water level decrease, EAF steel slag was able to increase its initial P adsorption capacity to 2.65 g/kg. A sequential P fractionation experiment was performed to quantify the proportion of P bound to mineral compounds in EAF. From the most loosely bound to the most strongly bound P fraction, P1 was associated with resin extractable (13%), Fe extractable (0.5 mol/L Na2CO3, 39%), Al extractable (0.1 mol/L NaOH, 21%), Ca extractable (1 mol/L HCl, 13%), and Ca in a stable residual pool (concentrated hot HCl, 14%). X-ray fluorescence analyses of EAF steel slag chemical composition revealed that the continuous application of a P solution resulted in 300% and 170% increases in K2O and P2O5, respectively. Al2O3 and FeO increased by 8%, while the portion of CaO remained unchanged. The investigated properties (P retention potential, regeneration of P adsorption, P fractionation) provide useful data about the suitability of slag material as a media for longterm P removal and dry-wet operation can improve P retention capacity of EAF to prolong the longevity of full-scale CWS.

  7. Influence of aluminium nitride as a foaming agent on the preparation of foam glass-ceramics from high-titanium blast furnace slag

    NASA Astrophysics Data System (ADS)

    Shi, Huan; Feng, Ke-qin; Wang, Hai-bo; Chen, Chang-hong; Zhou, Hong-ling

    2016-05-01

    To effectively reuse high-titanium blast furnace slag (TS), foam glass-ceramics were successfully prepared by powder sintering at 1000°C. TS and waste glass were used as the main raw materials, aluminium nitride (AlN) as the foaming agent, and borax as the fluxing agent. The influence of the amount of AlN added (1wt%-5wt%) on the crystalline phases, microstructure, and properties of the produced foam glass-ceramics was studied. The results showed that the main crystal phases were perovskite, diopside, and augite. With increasing AlN content, a transformation from diopside to augite occurred and the crystallinity of the pyroxene phases slightly decreased. Initially, the average pore size and porosity of the foam glass-ceramics increased and subsequently decreased; similarly, their bulk density and compressive strength decreased and subsequently increased. The optimal properties were obtained when the foam glass-ceramics were prepared by adding 4wt% AlN.

  8. A discussion on improving hydration activity of steel slag by altering its mineral compositions.

    PubMed

    Wang, Qiang; Yan, Peiyu; Feng, Jianwen

    2011-02-28

    This study aims to investigate the ways to improve the cementitious properties of steel slag. The results show that the cementitious phase of steel slag is composed of silicate and aluminate, but the large particles of these phases make a very small contribution to the cementitious properties of steel slag. RO phase (CaO-FeO-MnO-MgO solid solution), Fe(3)O(4), C(2)F and f-CaO make no contribution to the cementitious properties of steel slag. A new kind of steel slag with more cementitious phase and less RO phase can be obtained by removing some large particles. This new steel slag possesses better cementitious properties than the original steel slag. The large particles can be used as fine aggregates for concrete. Adding regulating agent high in CaO and SiO(2) during manufacturing process of steel slag to increase the cementitious phase to inert phase ratio is another way to improve its cementitious properties. The regulating agent should be selected to adapt to the specific steel slag and the alkalinity should be increased as high as possible on the premise that the f-CaO content does not increase. The cooling rate should be enhanced to improve the hydration activity of the cementitious phase at the early ages and the grindability of steel slag.

  9. Stabilization of Black Cotton Soil Using Micro-fine Slag

    NASA Astrophysics Data System (ADS)

    Shukla, Rajesh Prasad; Parihar, Niraj Singh

    2016-08-01

    This work presents the results of laboratory tests conducted on black cotton soil mixed with micro-fine slag. Different proportions of micro-fine slag, i.e., 3, 6, 9, 12 and 15 % were mixed with the black cotton soil to improve soil characteristics. The improvement in the characteristics of stabilized soil was assessed by evaluating the changes in the physical and strength parameters of the soil, namely, the Atterberg limits, free swell, the California Bearing Ratio (CBR), compaction parameters and Unconfined Compressive Strength (UCS). The mixing of micro-fine slag decreases the liquid limit, plasticity index and Optimum Moisture Contents (OMC) of the soil. Micro-fine slag significantly increases the plastic limit, UCS and CBR of the soil up to 6-7 % mixing, but mixing of more slag led to decrease in the UCS and CBR of the soil. The unsoaked CBR increased by a substantial amount unlike soaked CBR value. The swell potential of the soil is reduced from medium to very low. The optimum amount of micro-fine slag is found to be approximately 6-7 % by the weight of the soil.

  10. Stabilization of Black Cotton Soil Using Micro-fine Slag

    NASA Astrophysics Data System (ADS)

    Shukla, Rajesh Prasad; Parihar, Niraj Singh

    2016-09-01

    This work presents the results of laboratory tests conducted on black cotton soil mixed with micro-fine slag. Different proportions of micro-fine slag, i.e., 3, 6, 9, 12 and 15 % were mixed with the black cotton soil to improve soil characteristics. The improvement in the characteristics of stabilized soil was assessed by evaluating the changes in the physical and strength parameters of the soil, namely, the Atterberg limits, free swell, the California Bearing Ratio (CBR), compaction parameters and Unconfined Compressive Strength (UCS). The mixing of micro-fine slag decreases the liquid limit, plasticity index and Optimum Moisture Contents (OMC) of the soil. Micro-fine slag significantly increases the plastic limit, UCS and CBR of the soil up to 6-7 % mixing, but mixing of more slag led to decrease in the UCS and CBR of the soil. The unsoaked CBR increased by a substantial amount unlike soaked CBR value. The swell potential of the soil is reduced from medium to very low. The optimum amount of micro-fine slag is found to be approximately 6-7 % by the weight of the soil.

  11. Rearrangement of 1D conducting nanomaterials towards highly electrically conducting nanocomposite fibres for electronic textiles.

    PubMed

    Han, Joong Tark; Choi, Sua; Jang, Jeong In; Seol, Seung Kwon; Woo, Jong Seok; Jeong, Hee Jin; Jeong, Seung Yol; Baeg, Kang-Jun; Lee, Geon-Woong

    2015-01-01

    Nanocarbon-based conducting fibres have been produced using solution- or dry-spinning techniques. Highly conductive polymer-composite fibres containing large amounts of conducting nanomaterials have not been produced without dispersants, however, because of the severe aggregation of conducting materials in high-concentration colloidal solutions. Here we show that highly conductive (electrical conductivity ~1.5 × 10(5) S m(-1)) polymer-composite fibres containing carbon nanotubes and silver nanowires can be fabricated via a conventional solution-spinning process without any other treatment. Spinning dopes were fabricated by a simple mixing of a polyvinyl alcohol solution in dimethylsulfoxide with a paste of long multi-walled carbon nanotubes dispersed in organic solvents, assisted by quadruple hydrogen-bonding networks and an aqueous silver nanowire dispersion. The high electrical conductivity of the fibre was achieved by rearrangement of silver nanowires towards the fibre skin during coagulation because of the selective favourable interaction between the silver nanowires and coagulation solvents. The prepared conducting fibres provide applications in electronic textiles such as a textile interconnector of light emitting diodes, flexible textile heaters, and touch gloves for capacitive touch sensors. PMID:25792333

  12. Rearrangement of 1D Conducting Nanomaterials towards Highly Electrically Conducting Nanocomposite Fibres for Electronic Textiles

    NASA Astrophysics Data System (ADS)

    Han, Joong Tark; Choi, Sua; Jang, Jeong In; Seol, Seung Kwon; Woo, Jong Seok; Jeong, Hee Jin; Jeong, Seung Yol; Baeg, Kang-Jun; Lee, Geon-Woong

    2015-03-01

    Nanocarbon-based conducting fibres have been produced using solution- or dry-spinning techniques. Highly conductive polymer-composite fibres containing large amounts of conducting nanomaterials have not been produced without dispersants, however, because of the severe aggregation of conducting materials in high-concentration colloidal solutions. Here we show that highly conductive (electrical conductivity ~1.5 × 105 S m-1) polymer-composite fibres containing carbon nanotubes and silver nanowires can be fabricated via a conventional solution-spinning process without any other treatment. Spinning dopes were fabricated by a simple mixing of a polyvinyl alcohol solution in dimethylsulfoxide with a paste of long multi-walled carbon nanotubes dispersed in organic solvents, assisted by quadruple hydrogen-bonding networks and an aqueous silver nanowire dispersion. The high electrical conductivity of the fibre was achieved by rearrangement of silver nanowires towards the fibre skin during coagulation because of the selective favourable interaction between the silver nanowires and coagulation solvents. The prepared conducting fibres provide applications in electronic textiles such as a textile interconnector of light emitting diodes, flexible textile heaters, and touch gloves for capacitive touch sensors.

  13. Rearrangement of 1D Conducting Nanomaterials towards Highly Electrically Conducting Nanocomposite Fibres for Electronic Textiles

    PubMed Central

    Han, Joong Tark; Choi, Sua; Jang, Jeong In; Seol, Seung Kwon; Woo, Jong Seok; Jeong, Hee Jin; Jeong, Seung Yol; Baeg, Kang-Jun; Lee, Geon-Woong

    2015-01-01

    Nanocarbon-based conducting fibres have been produced using solution- or dry-spinning techniques. Highly conductive polymer-composite fibres containing large amounts of conducting nanomaterials have not been produced without dispersants, however, because of the severe aggregation of conducting materials in high-concentration colloidal solutions. Here we show that highly conductive (electrical conductivity ~1.5 × 105 S m−1) polymer-composite fibres containing carbon nanotubes and silver nanowires can be fabricated via a conventional solution-spinning process without any other treatment. Spinning dopes were fabricated by a simple mixing of a polyvinyl alcohol solution in dimethylsulfoxide with a paste of long multi-walled carbon nanotubes dispersed in organic solvents, assisted by quadruple hydrogen-bonding networks and an aqueous silver nanowire dispersion. The high electrical conductivity of the fibre was achieved by rearrangement of silver nanowires towards the fibre skin during coagulation because of the selective favourable interaction between the silver nanowires and coagulation solvents. The prepared conducting fibres provide applications in electronic textiles such as a textile interconnector of light emitting diodes, flexible textile heaters, and touch gloves for capacitive touch sensors. PMID:25792333

  14. Desulfurization ability of refining slag with medium basicity

    NASA Astrophysics Data System (ADS)

    Yu, Hui-xiang; Wang, Xin-hua; Wang, Mao; Wang, Wan-jun

    2014-12-01

    The desulfurization ability of refining slag with relative lower basicity ( B) and Al2O3 content ( B = 3.5-5.0; 20wt%-25wt% Al2O3) was studied. Firstly, the component activities and sulfide capacity ( C S) of the slag were calculated. Then slag-metal equilibrium experiments were carried out to measure the equilibrium sulfur distribution ( L S). Based on the laboratorial experiments, slag composition was optimized for a better desulfurization ability, which was verified by industrial trials in a steel plant. The obtained results indicated that an MgO-saturated CaO-Al2O3-SiO2-MgO system with the basicity of about 3.5-5.0 and the Al2O3 content in the range of 20wt%-25wt% has high activity of CaO ( a CaO), with no deterioration of C S compared with conventional desulfurization slag. The measured L S between high-strength low-alloyed (HSLA) steel and slag with a basicity of about 3.5 and an Al2O3 content of about 20wt% and between HSLA steel and slag with a basicity of about 5.0 and an Al2O3 content of about 25wt% is 350 and 275, respectively. The new slag with a basicity of about 3.5-5.0 and an Al2O3 content of about 20wt% has strong desulfurization ability. In particular, the key for high-efficiency desulfurization is to keep oxygen potential in the reaction system as low as possible, which was also verified by industrial trials.

  15. Steel slag filters to upgrade phosphorus removal in constructed wetlands: two years of field experiments.

    PubMed

    Barca, Cristian; Troesch, Stéphane; Meyer, Daniel; Drissen, Peter; Andrès, Yves; Chazarenc, Florent

    2013-01-01

    Electric arc furnace steel slag (EAF-slag) and basic oxygen furnace steel slag (BOF-slag) were used as filter substrates in two horizontal subsurface flow filters (6 m(3) each) designed to remove phosphorus (P) from the effluent of a constructed wetland. The influences of slag composition, void hydraulic retention time (HRTv), temperature, and wastewater quality on treatment performances were studied. Over a period of almost two years of operation, the filter filled with EAF-slag removed 37% of the inlet total P, whereas the filter filled with BOF-slag removed 62% of the inlet total P. P removal occurred predominantly via CaO-slag dissolution followed by Ca phosphate precipitation. P removal efficiencies improved with increasing temperature and HRTv, most probably because this affected the rates of CaO-slag dissolution and Ca phosphate precipitation. It was observed that long HRTv (>3 days) can cause high pH in the effluents (>9) as a result of excessive CaO-slag dissolution. However, at shorter HRTv (1-2 days), pH values were elevated only during the first five weeks and then stabilized below a pH of 9. The kinetics of P removal were investigated employing a first-order equation, and a model for filter design was proposed.

  16. Structural characteristics and hydration kinetics of modified steel slag

    SciTech Connect

    Li Jianxin; Yu Qijun; Wei Jiangxiong Zhang Tongsheng

    2011-03-15

    This study investigates the structural characteristics and hydration kinetics of modified basic oxygen furnace steel slag. The basic oxygen furnace steel slag (BOFS) was mixed with electric arc furnace steel slag (EAFS) in appropriate ratios and heated again at high temperature in the laboratory. The mineralogical and structural characteristics of both BOFS and modified steel slag (MSS) were characterized by X-ray diffraction, optical microscopy, scanning electron microscopy, Raman and Fourier transform infrared spectroscopies. The results show that modification increases alite content in MSS and decreases alite crystal size with the formation of C{sub 6}AF{sub 2}. One more obvious heat evolution peak appears in MSS's heat-flow rate curves in comparison to BOFS, becoming similar to that of typical Portland cement paste. As a result, its cementitious activity is much improved.

  17. Estimating phosphorus removal by steel slag in a flume experiment: effects of P concentrations and subsurface hydrological conditions

    NASA Astrophysics Data System (ADS)

    Chagas, I. S. P.; Huang, C. H.; Bowling, L. C.; Smith, D. R.

    2015-12-01

    Managing excessive phosphorus (P) is essential to reduce the incidence of environmental quality issues, such as eutrophication and harmful algal blooms. One potential strategy that have been developed with this purpose is the use of P sorption materials (PSMs) to sequester P from water systems, which is the objective of this study. We evaluated the performance of steel slag, an industrial by-product with high P sorption potential, through a flume experiment under two different subsurface hydrological conditions, drainage and saturation, and two input P concentrations, 1 and 5 ppm. The 10-m flume configuration, designed to simulate processes occurring in a drainage ditch, is comprised of four 2.5-m sequential segments: a sediment bed, a slag bed over sediment, a slag dam built over a slag bed, and another sediment bed. In the experiments, all four segments of the flume were set to either saturation or with a constant drainage (percolation) of 0.1 L/min for each segment. The experiment was conducted with a constant flow of elevated P water at 7.3 L/min for 4 hrs (adsorption run) and followed 24 hrs later by a 4-hr run of deionized water (desorption run) at the same inflow rate. The adsorption-desorption cycle was repeated three times with the same sediment and slag materials, to allow testing of the resilience of P sorption under different PSM placement, subsurface hydrologic and P loading conditions. Preliminary results from the first adsorption and desorption cycle show that the flow-through slag section sequestered the most P during the adsorption runs. By comparing the different P inflow concentrations analysis, it is clear that the removal process is concentration driven: 83% of the injected P was removed in the 5 ppm as compared to 46% in the 1 ppm saturation run. Because of the higher P removal at 5 ppm P inflow, slightly higher release was also observed during the desorption run. Analyses of the persistence of steel slag as PSM under repeated adsorption and

  18. Use of ancient copper slags in Portland cement and alkali activated cement matrices.

    PubMed

    Nazer, Amin; Payá, Jordi; Borrachero, María Victoria; Monzó, José

    2016-02-01

    Some Chilean copper slag dumps from the nineteenth century still remain, without a proposed use that encourages recycling and reduces environmental impact. In this paper, the copper slag abandoned in landfills is proposed as a new building material. The slags studied were taken from Playa Negra and Púquios dumps, both located in the region of Atacama in northern Chile. Pozzolanic activity in lime and Portland cement systems, as well as the alkali activation in pastes with copper slag cured at different temperatures, was studied. The reactivity of the slag was measured using thermogravimetric analysis (TGA), scanning electron microscopy (SEM), X-ray diffraction (XRD), electrical conductivity and pH in aqueous suspension and Fourier Transform Infrared Spectroscopy (FTIR). Furthermore, copper slag-Portland cement mortars with the substitution of 25% (by weight) of cement by copper slag and alkali-activated slag mortars cured at 20 and 65 °C were made, to determine the compressive strength. The results indicate that the ancient copper slags studied have interesting binding properties for the construction sector.

  19. Use of ancient copper slags in Portland cement and alkali activated cement matrices.

    PubMed

    Nazer, Amin; Payá, Jordi; Borrachero, María Victoria; Monzó, José

    2016-02-01

    Some Chilean copper slag dumps from the nineteenth century still remain, without a proposed use that encourages recycling and reduces environmental impact. In this paper, the copper slag abandoned in landfills is proposed as a new building material. The slags studied were taken from Playa Negra and Púquios dumps, both located in the region of Atacama in northern Chile. Pozzolanic activity in lime and Portland cement systems, as well as the alkali activation in pastes with copper slag cured at different temperatures, was studied. The reactivity of the slag was measured using thermogravimetric analysis (TGA), scanning electron microscopy (SEM), X-ray diffraction (XRD), electrical conductivity and pH in aqueous suspension and Fourier Transform Infrared Spectroscopy (FTIR). Furthermore, copper slag-Portland cement mortars with the substitution of 25% (by weight) of cement by copper slag and alkali-activated slag mortars cured at 20 and 65 °C were made, to determine the compressive strength. The results indicate that the ancient copper slags studied have interesting binding properties for the construction sector. PMID:26615227

  20. Study of Chromium Oxide Activities in EAF Slags

    NASA Astrophysics Data System (ADS)

    Yan, Baijun; Li, Fan; Wang, Hui; Sichen, Du

    2016-02-01

    The activity coefficients of chromium in Cu-Cr melts were determined by equilibrating liquid copper with solid Cr2O3 in CO-CO2 atmosphere. The temperature dependence of the activity coefficients of chromium in Cu-Cr melts could be expressed as lg γ_{Cr}(s)^{0} = { 3 2 5 9( ± 1 8 6} )/T - 0. 5 9( { ± 0. 1} ). Based on the above results, the activities of bivalent and trivalent chromium oxide in some slags at 1873 K (1600 °C) were measured. The slags were equilibrated with Cu-Cr melts under two oxygen partial pressures ( {p_{O}_{ 2} }} } = 6.9 × 10-4 and 1.8 × 10-6 Pa, respectively). The morphology of the quenched slags and the solubility of chromium oxide in the melts were investigated by EPMA, SEM, and XRD. Under both oxygen partial pressures, the slags were saturated by the solid solution MgAl2- x Cr x O4- δ . At the low oxygen partial pressure (1.8 × 10-6 Pa), the content of Cr in the liquid phase varied from 0.4 to 1.6 mass pct with the total Cr content in the slags increasing from 1.3 to 10.8 mass pct. At the high oxygen partial pressure (6.9 × 10-4 Pa), the content of Cr in the liquid phase decreased to the level of 0.2 to 0.6 mass pct. Both the activities of CrO and Cr2O3 in slag were found to increase approximately linearly with the increase of the total Cr content in slag. While the oxygen partial pressure had minor effect on the activity of Cr2O3 in the slag, it had significant effect on the activity of CrO.

  1. Decontamination of metals by melt refinings/slagging: An annotated bibliography

    SciTech Connect

    Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

    1993-07-01

    As the number of nuclear installations undergoing decontamination and decommissioning (D&D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--500 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development.

  2. The effects of atmosphere and additives of coal slag viscosity

    SciTech Connect

    Hurley, J.P.; Watne, T.M.; Nowok, J.W.

    1996-12-31

    The viscosities of a Powder River Basin slag were measured in air, air + 10% water vapor, and a reducing atmosphere. The temperature of critical viscosity (T), below which the viscosity increases dramatically, was approximately 1250{degrees}C in air and air + water vapor, but dropped to 1180{degrees}C when measured in the reducing atmosphere. Since the corrosivity of the slag is much higher when its viscosity is low, the slag will be highly corrosive at the substantially lower temperature in reducing gas. The addition of alumina increased viscosity and T{sub c} making the slag less corrosive, while magnesia additions dropped viscosity but increased T{sub c}. These changes imply that magnesia additions will make the slag slightly more corrosive in its liquid range, but that the slag will harden and become less corrosive at a higher temperature than without the magnesia addition. The changes in T{sub c} were more substantial when measured in the presence of water vapor in the case of alumina additions, but less substantial in the case of magnesia additions.

  3. Effects of Slag Ejection on Solid Rocket Motor Performance

    NASA Technical Reports Server (NTRS)

    Whitesides, R. Harold; Purinton, David C.; Hengel, John E.; Skelley, Stephen E.

    1995-01-01

    In past firings of the Reusable Solid Rocket Motor (RSRM) both static test and flight motors have shown small pressure perturbations occurring primarily between 65 and 80 seconds. A joint NASA/Thiokol team investigation concluded that the cause of the pressure perturbations was the periodic ingestion and ejection of molten aluminum oxide slag from the cavity around the submerged nozzle nose which tends to trap and collect individual aluminum oxide droplets from the approach flow. The conclusions of the team were supported by numerous data and observations from special tests including high speed photographic films, real time radiography, plume calorimeters, accelerometers, strain gauges, nozzle TVC system force gauges, and motor pressure and thrust data. A simplistic slag ballistics model was formulated to relate a given pressure perturbation to a required slag quantity. Also, a cold flow model using air and water was developed to provide data on the relationship between the slag flow rate and the chamber pressure increase. Both the motor and the cold flow model exhibited low frequency oscillations in conjunction with periods of slag ejection. Motor and model frequencies were related to scaling parameters. The data indicate that there is a periodicity to the slag entrainment and ejection phenomena which is possibly related to organized oscillations from instabilities in the dividing streamline shear layer which impinges on the underneath surface of the nozzle.

  4. High thermal conductivity lossy dielectric using a multi layer configuration

    DOEpatents

    Tiegs, Terry N.; Kiggans, Jr., James O.

    2003-01-01

    Systems and methods are described for loss dielectrics. A loss dielectric includes at least one high dielectric loss layer and at least one high thermal conductivity-electrically insulating layer adjacent the at least one high dielectric loss layer. A method of manufacturing a loss dielectric includes providing at least one high dielectric loss layer and providing at least one high thermal conductivity-electrically insulating layer adjacent the at least one high dielectric loss layer. The systems and methods provide advantages because the loss dielectrics are less costly and more environmentally friendly than the available alternatives.

  5. An Empirical Viscosity Model for Coal Slags

    SciTech Connect

    Matyas, Josef; Cooley, Scott K.; Sundaram, S. K.; Rodriguez, Carmen P.; Edmondson, Autumn B.; Arrigoni, Benjamin M.

    2008-10-25

    Slags of low viscosity readily penetrate the refractory lining in slagging gasifiers, causing rapid and severe corrosion called spalling. In addition, a low-viscosity slag that flows down the gasifier wall forms a relatively thin layer of slag on the refractory surface, allowing the corrosive gases in the gasifier to participate in the chemical reactions between the refractory and the slag. In contrast, a slag viscosity of <25 Pa•s at 1400°C is necessary to minimize the possibility of plugging the slag tap. There is a need to predict and optimize slag viscosity so slagging gasifiers can operate continuously at temperatures ranging from 1300 to 1650°C. The approach adopted in this work was to statistically design and prepare simulated slags, measure the viscosity as a function of temperature, and develop a model to predict slag viscosity based on slag composition and temperature. Statistical design software was used to select compositions from a candidate set of all possible vertices that will optimally represent the composition space for 10 main components. A total of 21 slag compositions were generated, including 5 actual coal slag compositions. The Arrhenius equation was applied to measured viscosity versus temperature data of tested slags, and the Arrhenius coefficients (A and B in ln(vis) = A + B/T) were expressed as linear functions of the slag composition. The viscosity model was validated using 1) data splitting approach, and 2) viscosity/temperature data of selected slag compositions from the literature that were formulated and melted at Pacific Northwest National Laboratory. The capability of the model to predict the viscosity of coal slags was compared with the model developed by Browning et al. because this model can predict the viscosity of slags from coal ash better than the most commonly used empirical models found in the literature.

  6. Synthesis of conducting polymer nanospheres of high electrochemical activity.

    PubMed

    Kłucińska, Katarzyna; Jaworska, Ewa; Gryczan, Piotr; Maksymiuk, Krzysztof; Michalska, Agata

    2015-08-14

    We propose a novel approach to obtain conducting polymer nanoparticles with high electrochemical activity and a narrow size distribution. The method - templateless and seedless - uses polyacrylate microspheres to deliver the monomer for the polymerization reaction. Thus the obtained nanostructures have an active - unblocked - surface allowing fast charge/ion-exchange and the formation of stable suspensions in water. The obtained nanostructures have the potential to be applied in different fields ranging from conductive coatings and additives for increasing electronic conductivity, to electrochemical sensors.

  7. Humidifier for fuel cell using high conductivity carbon foam

    DOEpatents

    Klett, James W.; Stinton, David P.

    2006-12-12

    A method and apparatus of supplying humid air to a fuel cell is disclosed. The extremely high thermal conductivity of some graphite foams lends itself to enhance significantly the ability to humidify supply air for a fuel cell. By utilizing a high conductivity pitch-derived graphite foam, thermal conductivity being as high as 187 W/m.dot.K, the heat from the heat source is more efficiently transferred to the water for evaporation, thus the system does not cool significantly due to the evaporation of the water and, consequently, the air reaches a higher humidity ratio.

  8. Fabrication Routes for High Strength High Conductivity Wires

    SciTech Connect

    Han, K.; Embury, J.D.; Sims, J.R.; Pantsyrnyi, V.I.; Shikov, A.; Bochvar, A.A.

    1998-10-01

    The development of suitable wires for magnet windings requires both the attainment of suitable combinations of properties (electrical conductivity and strength), the development of a production route capable of fabricating suitable quantity of wire of required dimension (5.2x7.6mm{sup 2} cross-section and 120 m in length) and a product with acceptable fabricability, joinability and service life. In this survey, the authors consider methods of producing suitable wire products by the codeformation of in-situ composites. This will include details of the quality control of the processing of Cu-Ag and Cu-Nb and the assessment of their detailed mechanical properties.

  9. Highly conductive single naphthalene and anthracene molecular junction with well-defined conductance

    SciTech Connect

    Liu, Chenyang; Kaneko, Satoshi; Komoto, Yuki; Fujii, Shintaro Kiguchi, Manabu

    2015-03-09

    We performed electronic investigation on single acene molecular junctions bridging Au-electrodes in ultra-high vacuum conditions using mechanically controllable break junction technique. While the molecular junctions displayed various conductance values at 100 K, they exhibited well-defined high conductance values (∼0.3 G{sub 0}) at 300 K, which is close to that of metal atomic contact. Direct π-binding of the molecules to the Au-electrodes leads to the high conductivities at the metal-molecule interface. At the elevated temperature, single molecular junctions trapped in local metastable structures can be fallen into energetically preferential more stable state and thus we fabricated structurally well-defined molecular junctions.

  10. Environmental impacts of asphalt mixes with electric arc furnace steel slag.

    PubMed

    Milačič, Radmila; Zuliani, Tea; Oblak, Tina; Mladenovič, Ana; Ančar, Janez Šč

    2011-01-01

    Electric arc furnace (EAF) steel slag can be used as an alternative high-quality material in road construction. Although asphalts with slag aggregates have been recognized as environmentally acceptable, there is a lack of data concerning the potential leaching of toxic Cr(VI) due to the highly alkaline media of EAF slag. Leaching of selected water extractable metals from slag indicated elevated concentrations of total chromium and Cr(VI). To estimate the environmental impacts of asphalt mixes with slag, leachability tests based on diffusion were performed using pure water and salt water as leaching agents. Compact and ground asphalt composites with natural aggregates, and asphalt composites in which the natural aggregates were completely replaced by slag were prepared. The concentrations of total chromium and Cr(VI) were determined in leachates over a time period of 6 mo. After 1 and 6 mo, the concentrations of some other metals were also determined in the leachates. The results indicated that chromium in leachates from asphalt composites with the addition of slag was present almost solely in its hexavalent form. However, the concentrations were very low (below 25 μg L) and did not represent an environmental burden. The leaching of other metals from asphalt composites with the addition of slag was negligible. Therefore, the investigated EAF slag can be considered as environmentally safe substitute for natural aggregates in asphalt mixes.

  11. High conductivity Be-Cu alloys for fusion reactors

    SciTech Connect

    Lilley, E.A.; Adachi, Takao; Ishibashi, Yoshiki

    1995-09-01

    The optimum material has not yet been identified. This will result in heat from plasma to the first wall and divertor. That is, because of cracks and melting by thermal power and shock. Today, it is considered to be some kinds of copper, alloys, however, for using, it must have high conductivity. And it is also needed another property, for example, high strength and so on. We have developed some new beryllium copper alloys with high conductivity, high strength, and high endurance. Therefore, we are introducing these new alloys as suitable materials for the heat sink in fusion reactors.

  12. SLAG CHARACTERIZATION AND REMOVAL USING PULSE DETONATION TECHNOLOGY DURING COAL GASIFICATION

    SciTech Connect

    DR. DANIEL MEI; DR. JIANREN ZHOU; DR. PAUL O. BINEY; DR. ZIAUL HUQUE

    1998-07-30

    Pulse detonation technology for the purpose of removing slag and fouling deposits in coal-fired utility power plant boilers offers great potential. Conventional slag removal methods including soot blowers and water lances have great difficulties in removing slags especially from the down stream areas of utility power plant boilers. The detonation wave technique, based on high impact velocity with sufficient energy and thermal shock on the slag deposited on gas contact surfaces offers a convenient, inexpensive, yet efficient and effective way to supplement existing slag removal methods. A slight increase in the boiler efficiency, due to more effective ash/deposit removal and corresponding reduction in plant maintenance downtime and increased heat transfer efficiency, will save millions of dollars in operational costs. Reductions in toxic emissions will also be accomplished due to reduction in coal usage. Detonation waves have been demonstrated experimentally to have exceptionally high shearing capability, important to the task of removing slag and fouling deposits. The experimental results describe the parametric study of the input parameters in removing the different types of slag and operating condition. The experimental results show that both the single and multi shot detonation waves have high potential in effectively removing slag deposit from boiler heat transfer surfaces. The results obtained are encouraging and satisfactory. A good indication has also been obtained from the agreement with the preliminary computational fluid dynamics analysis that the wave impacts are more effective in removing slag deposits from tube bundles rather than single tube. This report presents results obtained in effectively removing three different types of slag (economizer, reheater, and air-heater) t a distance of up to 20 cm from the exit of the detonation tube. The experimental results show that the softer slags can be removed more easily. Also closer the slag to the exit of

  13. Purex Processing of Dissolved Sand, Slag, and Crucible Containing High Levels of Boric Acid and Calcium Fluoride

    SciTech Connect

    Kyser, E.A.

    1998-05-01

    The plutonium solution obtained from the dissolution of SSC in F- Canyon will be high in fluoride. Flowsheet adjustments must be made to increase the plutonium extraction in the solvent extraction cycle to keep Pu losses from being excessive.

  14. Effective Thermal Conductivity of High Porosity Open Cell Nickel Foam

    NASA Technical Reports Server (NTRS)

    Sullins, Alan D.; Daryabeigi, Kamran

    2001-01-01

    The effective thermal conductivity of high-porosity open cell nickel foam samples was measured over a wide range of temperatures and pressures using a standard steady-state technique. The samples, measuring 23.8 mm, 18.7 mm, and 13.6 mm in thickness, were constructed with layers of 1.7 mm thick foam with a porosity of 0.968. Tests were conducted with the specimens subjected to temperature differences of 100 to 1000 K across the thickness and at environmental pressures of 10(exp -4) to 750 mm Hg. All test were conducted in a gaseous nitrogen environment. A one-dimensional finite volume numerical model was developed to model combined radiation/conduction heat transfer in the foam. The radiation heat transfer was modeled using the two-flux approximation. Solid and gas conduction were modeled using standard techniques for high porosity media. A parameter estimation technique was used in conjunction with the measured and predicted thermal conductivities at pressures of 10(exp -4) and 750 mm Hg to determine the extinction coefficient, albedo of scattering, and weighting factors for modeling the conduction thermal conductivity. The measured and predicted conductivities over the intermediate pressure values differed by 13%.

  15. High thermal conductivity connector having high electrical isolation

    DOEpatents

    Nieman, Ralph C.; Gonczy, John D.; Nicol, Thomas H.

    1995-01-01

    A method and article for providing a low-thermal-resistance, high-electrical-isolation heat intercept connection. The connection method involves clamping, by thermal interference fit, an electrically isolating cylinder between an outer metallic ring and an inner metallic disk. The connection provides durable coupling of a heat sink and a heat source.

  16. Durability of Alkali Activated Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Ellis, K.; Alharbi, N.; Matheu, P. S.; Varela, B.; Hailstone, R.

    2015-11-01

    The alkali activation of blast furnace slag has the potential to reduce the environmental impact of cementitious materials and to be applied in geographic zones where weather is a factor that negatively affects performance of materials based on Ordinary Portland Cement. The scientific literature provides many examples of alkali activated slag with high compressive strengths; however research into the durability and resistance to aggressive environments is still necessary for applications in harsh weather conditions. In this study two design mixes of blast furnace slag with mine tailings were activated with a potassium based solution. The design mixes were characterized by scanning electron microscopy, BET analysis and compressive strength testing. Freeze-thaw testing up to 100 freeze-thaw cycles was performed in 10% road salt solution. Our findings included compressive strength of up to 100 MPa after 28 days of curing and 120 MPa after freeze-thaw testing. The relationship between pore size, compressive strength, and compressive strength after freeze-thaw was explored.

  17. Process for fabricating composite material having high thermal conductivity

    DOEpatents

    Colella, Nicholas J.; Davidson, Howard L.; Kerns, John A.; Makowiecki, Daniel M.

    2001-01-01

    A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

  18. Flexible Fabrics with High Thermal Conductivity for Advanced Spacesuits

    NASA Technical Reports Server (NTRS)

    Trevino, Luis A.; Bue, Grant; Orndoff, Evelyne; Kesterson, Matt; Connel, John W.; Smith, Joseph G., Jr.; Southward, Robin E.; Working, Dennis; Watson, Kent A.; Delozier, Donovan M.

    2006-01-01

    This paper describes the effort and accomplishments for developing flexible fabrics with high thermal conductivity (FFHTC) for spacesuits to improve thermal performance, lower weight and reduce complexity. Commercial and additional space exploration applications that require substantial performance enhancements in removal and transport of heat away from equipment as well as from the human body can benefit from this technology. Improvements in thermal conductivity were achieved through the use of modified polymers containing thermally conductive additives. The objective of the FFHTC effort is to significantly improve the thermal conductivity of the liquid cooled ventilation garment by improving the thermal conductivity of the subcomponents (i.e., fabric and plastic tubes). This paper presents the initial system modeling studies, including a detailed liquid cooling garment model incorporated into the Wissler human thermal regulatory model, to quantify the necessary improvements in thermal conductivity and garment geometries needed to affect system performance. In addition, preliminary results of thermal conductivity improvements of the polymer components of the liquid cooled ventilation garment are presented. By improving thermal garment performance, major technology drivers will be addressed for lightweight, high thermal conductivity, flexible materials for spacesuits that are strategic technical challenges of the Exploration

  19. Molybdate adsorption from steel slag eluates by subsoils.

    PubMed

    Matern, K; Rennert, T; Mansfeldt, T

    2013-11-01

    Steel slags are industrial by-products which are generated in large amounts worldwide, e.g. 150-230×10(6) Mg in 2012, and which are partly used for construction. Molybdenum (Mo) can be added during steel processing in order to harden the steel. The objective of this study was to evaluate the adsorption behaviour of molybdate (MoO4(2-)) from slag eluates in subsoils. Molybdate batch adsorption experiments were carried out with eluates obtained from two different kinds of steel slags (i) LD slag (Linz-Donawitz operation, LDS) and (ii) electric arc furnace slag (EAF) to assess the risk that may arise from the contamination of groundwater by the leaching of molybdate. Six different subsoils were chosen in order to provide a wide range of chemical properties (pH 4.0-7.6; dithionite-extractable Fe 0.73-14.7 g kg(-1)). Molybdate adsorption experiments were carried out at the pH of the steel slag eluates (pH 11-12) as well as at pH values adjusted to the soil pH. The data were evaluated with the Freundlich equation. Molybdate adsorption exhibited a maximum near pH 4 for steel slag eluates adjusted to the soil pH, and decreased rapidly with increasing pH until adsorption was virtually zero at pH>11. Adsorption was greater for soils with high amounts of dithionite-extractable Fe oxides. The extent and behaviour of molybdate adsorption from both eluates was similar. After a reaction time of 24h, the pH of the EAF slag eluate was lower than that of the LD steel slag eluate, which was caused by different acid buffer capacities. Some soils were able to decrease the pH of the EAF slag eluates by about 4 pH units, enhancing the adsorption of molybdate. Transport simulations indicated that molybdate discharge is low in acidic soils.

  20. SEM evaluation of advanced refractory failures in slagging gasifiers

    SciTech Connect

    Collins, W.Keith; Dahlin, Cheryl L.; Bennett, James P.; Kwong, Kyei-Sing; Rawers, James C.

    2005-08-01

    The SEM is an invaluable tool in the evaluation of advanced refractories and their failure. A reaction vessel?s refractory liner, at minimum, must protect the reaction vessel from elevated temperatures, corrosive slag and thermal cycling. To understand the failure mechanisms ARC staff had first to determine how an advanced chrome rich refractory was attacked by various components that make up a slag. Refractory cups were made from the refractory of interest and various compounds that can be found in a slag such as CaO, SiO2, Fe2O3, NaCl were placed into the test cups and fired for 24 hours at the required temperature with the desired atmosphere. The cups are prepared for examination by embedding in epoxy and cross sectioning. SEM examination revealed how various slag compositions attacked and penetrated the refractory. The slag could corrode, free refractory grains or react with the refractory and from a new compound. It was found that the only way to measure slag component penetration was with multiple elemental X-ray maps. SiO2 penetrated deeply and in many instances moved through the cup. The knowledge of slag refractory interactions gather during cup testing was applied to actual spent refractory from reaction vessels. Obtaining samples from the reaction vessel itself proved difficult due to time constraints imposed in relining. Samples were selected based on spent brick shape, color or location in the heap of spent refractory. Sample preparation affected the results dry, water or oil coolant during cutting may dissolve reaction products. The complex reactions between the slag and refractory made for very interesting and time consuming evaluation. Elemental X-ray maps at low and high magnification combined with point analysis aided in locating regions of interest. Crystals were found growing in voids and appear to be from vapor deposition. Other crystal structures are from the slag refractory interaction. Knowledge gathered from this and other supporting

  1. New evidence for rejuvenation of phosphorus retention capacity in EAF steel slag.

    PubMed

    Drizo, Aleksandra; Cummings, John; Weber, David; Twohig, Eamon; Druschel, Greg; Bourke, Bill

    2008-08-15

    The purpose of this research was to investigate phosphorus (P) retention capacity and rejuvenation potential of electric arc furnace (EAF) steel slag from Quebec and New Zealand (NZ) iron melter slag (IMS). Columns filled with slag materials were fed with dairy effluent and subjected to two feeding and one resting cycle(s). P retention capacities and rejuvenation potentials were determined after each feeding cycle. Elemental composition and mineralogical analysis were performed on IMS samples. Finally, chemical fractionation analysis was conducted on both NZ IMS and Quebec EAF steel slags. The results revealed that initiating a resting period in EAF steel slag filters prior to reaching their P saturation point increased the overall filter P retention capacity by 49.5 and 42.4% compared to 28% in a filter which had its resting period initiated after reaching P saturation. The rejuvenation property could play a significant role in full-scale applications by prolonging life expectancy and increasing cost efficiency. P retention and rejuvenation by NZ slag materials was negligible relative to EAF steel slag material from Quebec. Chemical fractionation analysis revealed differences between materials, indicating that the highest quantities of P were bound to Ca and Fe in EAF steel slag and to Ca and Al fractions in iron melter slag. This study also demonstrates that slag's performance is dependent on the source of the material and the steel making practices. Therefore, testing of the P adsorptive capability and, if relevant, the rejuvenation potential of individual steel mill slags, should be a prerequisite prior to their use in field applications.

  2. Slagging and fluidity behavior of coal ash under gasifier environment

    SciTech Connect

    Kim, H.T.; Bae, H.J.; Lee, S.H.; Park, J.S.; Yun, Y.S.; Chung, S.W.

    1997-12-31

    The objective of this study is to predict the slagging and fluidity behavior of coal ashes from the physical/chemical properties of parent coals to determine the optimum operating parameter of a slagging-type coal gasifier. Three types of coal samples, such as Alaska Usibelli, China Datong and Posco (blended coal), are analyzed for their ash composition and ash fusion temperature. To investigate the effect of flux addition on ash slagging behavior, optimum quantity of CaO addition is evaluated with considering negative effect of CaO addition on gasification reaction. The effect of blending of Posco coal with Alaska and Datong coal on ash slagging is also investigated to expand the variety and performance of coal types in slagging-type entrained-bed gasifier. The results of the experiment shows that the optimum CaO fluxing quantity is 10%, 20% on Alaska and Dating coal, respectively. However, optimum blending ratio for ash slagging is not found when mixing Posco coal with Alaska or Datong coals. Melting and slagging characteristics of coal ash samples with changing temperature are examined in detail by DTA. ASTM ash melting temperatures as well as critical viscosity temperature are compared with TGA and DTA profiles. DTA experiments illustrate that coal ash starts to melt before the IDT (initial deformation temperature) and that theoretical T{sub CV} is well correlated with DTA profile. Experiment of ash fluidity are also carried on with the Alaska and Datong coal ashes using a high temperature viscometer. The experimental viscosity data is compared with the calculated viscosity and results show good correlation. As a result, viscosity of coal ash could be calculated with the Watt and Fereday equation in the high temperature range. The experimental results from this investigation will be used as reference data for determining optimum operating condition of 3t/d bench scale unit gasifier which is located in Ajou University, Suwon, Korea.

  3. Decontamination of metals by melt refining/slagging: First year progress report

    SciTech Connect

    Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

    1994-03-01

    As the number of nuclear installations undergoing decontamination and decommissioning (D&D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult. The problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technologies for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of pilot scale melting demonstrations (100-500 lbs) to be conducted at selected commercial facilities. This program will identify methods that can be used to recycle stainless steel RSM which will be used to fabricate high and low level waste canisters for the Idaho Waste Immobilization Facility. This report summarizes the results of an extensive literature review and the first year`s progress on slag design, small-scale melt refining of surrogate-containing stainless steel (presently only a three month effort), and pilot-scale preparation of surrogate master ingots.

  4. High-temperature hematite and spinel phases in iron-rich slags produced in shales above burned coal seams

    SciTech Connect

    Modreski, P.J.; Herring, J.R.

    1985-01-01

    Ultrametamorphic effects (1300+ /sup 0/C) in shales above burned coal seams in the Powder River Basin, Wyoming, include the formation of droplets and stalactites of congealed iron-rich melt (40.3 wt.% SiO/sub 2/, 35.5% Fe as Fe/sub 2/O/sub 3/, 13.5% Al/sub 2/O/sub 3/, 2.2% MgO, 5.0% CaO, 0.3% MnO, 1.0% K/sub 2/O, 0.5% TiO/sub 2/, 1.3% P/sub 2/O/sub 5/, <0.2% Na/sub 2/O, 0.55% LOI, total 100.2%). This melt, quartz-normative and comparable to an iron-rich basalt, formed along fractures which served as chimneys for escape of burning gases; pyrite or other iron-rich concretions in the shale may have been the source of the iron in the melts. Oxide phases, dominantly intergrown hematite+magnetite, in the droplets reflect a high-T, low-P, high-f(O/sub 2/) environment. Hematite ranges from nearly pure Fe/sub 2/O/sub 3/ near the droplet rims (Hm-1) to Al- and Ti-rich in the interiors (Hm-2 to -5). Magnetite contains Mg and Al (Mt-1); in the droplet interiors it is richer in Mg and Al (Mt-2 = host+lamellae) and contains lamellae of exsolved hercynite spinel (Sp-1). Near droplet rims, hematite occurs with magnesioferrite spinel (Mf-1) enriched in Mn and Zn (up to 7 wt.% ZnO), a product of reaction with gases during cooling. Averaged microprobe analyses are provided.

  5. Conductance saturation in a series of highly transmitting molecular junctions

    NASA Astrophysics Data System (ADS)

    Yelin, T.; Korytár, R.; Sukenik, N.; Vardimon, R.; Kumar, B.; Nuckolls, C.; Evers, F.; Tal, O.

    2016-04-01

    Revealing the mechanisms of electronic transport through metal-molecule interfaces is of central importance for a variety of molecule-based devices. A key method for understanding these mechanisms is based on the study of conductance versus molecule length in molecular junctions. However, previous works focused on transport governed either by coherent tunnelling or hopping, both at low conductance. Here, we study the upper limit of conductance across metal-molecule-metal interfaces. Using highly conducting single-molecule junctions based on oligoacenes with increasing length, we find that the conductance saturates at an upper limit where it is independent of molecule length. With the aid of two prototype systems, in which the molecules are contacted by either Ag or Pt electrodes, we find two different possible origins for conductance saturation. The results are explained by an intuitive model, backed by ab initio calculations. Our findings shed light on the mechanisms that constrain the conductance of metal-molecule interfaces at the high-transmission limit.

  6. High conductivity magnetic tearing instability. [of neutral plasma sheets

    NASA Technical Reports Server (NTRS)

    Cross, M. A.; Van Hoven, G.

    1976-01-01

    Linearized equations of magnetohydrodynamics are used to investigate the tearing mode, for arbitrary values of the conductivity, through a consideration of the additional effect of the electron-inertia contribution to Ohm's law. A description is provided of the equilibrium and subsequent instability in the magnetohydrodynamic approximation. A method for solving the perturbation equations in the linear approximation is discussed and attention is given to the results in the high conductivity limit.

  7. Preparation of calcium silicate absorbent from iron blast furnace slag.

    PubMed

    Brodnax, L F; Rochelle, G T

    2000-09-01

    Calcium silicate hydrate (CSH) solids were prepared from hydrated lime and iron blast furnace slag in an aqueous agitated slurry at 92 degrees C. While it was hoped a minimal lime/slag ratio could be used to create near-amorphous CSH, the surface area of the product improved by increasing the lime/slag weight ratio to 2. The addition of gypsum to the lime/slag system dramatically improved the formation of surface area, creating solids with 139 m2/g after 30 hr of reaction when only a minimal amount of lime was present. The SO2 reactivity of solids prepared with gypsum greatly exceeded that of hydrated lime, achieving greater than 70-80% conversion of the alkalinity after 1 hr of reaction with SO2. The use of CaCl2 as an additive to the lime/slag system, in lieu of gypsum, also produced high-surface-area solids, 115 m2/g after 21 hr of reaction. However, the SO2 reactivity of these sorbents was relatively low given the high surface area. This emphasized that the correlation between surface area and SO2 reactivity was highly dependent on the solid phase, which was subsequently dependent on slurry composition. PMID:11055162

  8. Preparation of calcium silicate absorbent from iron blast furnace slag.

    PubMed

    Brodnax, L F; Rochelle, G T

    2000-09-01

    Calcium silicate hydrate (CSH) solids were prepared from hydrated lime and iron blast furnace slag in an aqueous agitated slurry at 92 degrees C. While it was hoped a minimal lime/slag ratio could be used to create near-amorphous CSH, the surface area of the product improved by increasing the lime/slag weight ratio to 2. The addition of gypsum to the lime/slag system dramatically improved the formation of surface area, creating solids with 139 m2/g after 30 hr of reaction when only a minimal amount of lime was present. The SO2 reactivity of solids prepared with gypsum greatly exceeded that of hydrated lime, achieving greater than 70-80% conversion of the alkalinity after 1 hr of reaction with SO2. The use of CaCl2 as an additive to the lime/slag system, in lieu of gypsum, also produced high-surface-area solids, 115 m2/g after 21 hr of reaction. However, the SO2 reactivity of these sorbents was relatively low given the high surface area. This emphasized that the correlation between surface area and SO2 reactivity was highly dependent on the solid phase, which was subsequently dependent on slurry composition.

  9. Conductivity Analysis of Membranes for High-Temperature PEMFC Applications

    SciTech Connect

    Reed, R.; Turner, J.A.

    2005-01-01

    Low-temperature operation requirements for per-fluorinated membranes are one factor that limits the viability of current fuel cell technology for transportation and other uses. Because of this, high-temperature membrane materials are being researched. The protonic conductivity of organic/inorganic hybrid composites, Nafion® analog material, and heteropoly acid doped Nafion membranes were studied using a BekkTech® conductivity test cell as a hydrogen pump. The goal was to find a high-temperature membrane with sufficient enough conductive properties to replace the currently implemented low-temperature membranes, such as Nafion. Four-point conductivity measurements were taken using a hydrogen pump experiment. Results showed that one of the organic/inorganic membranes that we tested had similar protonic conductivity to Nafion. Nafion analog membranes were shown to have similar to slightly better conductivity than Nafion at high-temperatures. However, like Nafion, performance dropped upon dehydration of the membrane at higher temperatures. Of the heteropoly acid doped Nafion membranes studied, silicotungstic acid was found to be, overall, the most promising for use as a dopant.

  10. Crystallization of synthetic coal-petcoke slag mixtures simulating those encountered in entrained bed slagging gasifiers

    SciTech Connect

    Jinichiro Nakano; Seetharaman Sridhar; Tyler Moss; James Bennett; Kyei-Sing Kwong

    2009-09-15

    Commercial entrained bed slagging gasifiers use a carbon feedstock of coal, petcoke, or combinations of them to produce CO and H{sub 2}. These carbon sources contain mineral impurities that liquefy during gasification and flow down the gasification sidewall, interacting with the refractory linear and solidifying in the cooler zones of the gasifier. Proper slag flow is critical to good gasifier operation. A hot-stage confocal scanning laser microscope (CSLM) was used to analyze the kinetic behavior of slag crystallization for a range of synthetic coal-petcoke mixtures. On the basis of the observed precipitation during cool down studies in the 1200-1700{sup o}C temperature range, a time-temperature-transformation (TTT) diagram was created. The crystallization studies were conducted with a CO/CO{sub 2} (=1.8) corresponding to a gasification PO{sub 2} of approximately 10-8 atm at 1500{sup o}C. Ash chemistries were chosen such that they correspond to coal-petcoke feedstock mixtures with coal ash amounts of 0, 10, 30, 50, 70, and 100% (by weight), with the balance being petcoke ash. The TTT diagram exhibited two crystallization areas, one above and one below 1350{sup o}C. At the nose of the higher temperature curves, karelianite (V{sub 2}O{sub 3}) crystallization occurred and was fastest for a 30% coal-petcoke ash mixture. The second nose was located below 1350{sup o}C and had spinel-type phases that formed at 1200{sup o}C, in which preferred atomic occupation at the octahedral and tetrahedral sites varied depending upon the ash composition. At 1200{sup o}C, an Al-rich spinel formed for 100% coal slag and a Fe-rich spinel formed in petcoke-enriched slags. The addition of petcoke ash to coal ash promoted crystallization in the slag, with additional crystalline phases, such as V-rich spinel, forming at the lower temperatures. These phases were not predicted using commercially available databases. 30 refs., 18 figs.

  11. Evaluation of electric arc furnace-processed steel slag for dermal corrosion, irritation, and sensitization from dermal contact.

    PubMed

    Suh, Mina; Troese, Matthew J; Hall, Debra A; Yasso, Blair; Yzenas, John J; Proctor, Debora M

    2014-12-01

    Electric arc furnace (EAF) steel slag is alkaline (pH of ~11-12) and contains metals, most notably chromium and nickel, and thus has potential to cause dermal irritation and sensitization at sufficient dose. Dermal contact with EAF slag occurs in many occupational and environmental settings because it is used widely in construction and other industrial sectors for various applications including asphaltic paving, road bases, construction fill, and as feed for cement kilns construction. However, no published study has characterized the potential for dermal effects associated with EAF slag. To assess dermal irritation, corrosion and sensitizing potential of EAF slag, in vitro and in vivo dermal toxicity assays were conducted based on the Organisation for Economic Co-operation and Development (OECD) guidelines. In vitro dermal corrosion and irritation testing (OECD 431 and 439) of EAF slag was conducted using the reconstructed human epidermal (RHE) tissue model. In vivo dermal toxicity and delayed contact sensitization testing (OECD 404 and 406) were conducted in rabbits and guinea pigs, respectively. EAF slag was not corrosive and not irritating in any tests. The results of the delayed contact dermal sensitization test indicate that EAF slag is not a dermal sensitizer. These findings are supported by the observation that metals in EAF slag occur as oxides of low solubility with leachates that are well below toxicity characteristic leaching procedure (TCLP) limits. Based on these results and in accordance to the OECD guidelines, EAF slag is not considered a dermal sensitizer, corrosive or irritant.

  12. Substrate pH and butterfly bush response to dolomitic lime or steel slag amendment

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Steel slag is a fertilizer amendment with a high concentration of calcium oxide, and thus capable of raising substrate pH similar to dolomitic lime. Steel slag, however, contains higher concentrations of some nutrients, such as iron, manganese, and silicon, compared to dolomitic lime. The objectiv...

  13. A clean coal combustion technology-slagging combustors

    SciTech Connect

    Chang, S. L.; Berry, G. F.

    1989-03-01

    Slagging combustion is an advanced clean coal technology technique characterized by low NOx and SOx emission, high combustion efficiency, high ash removal, simple design and compact size. The design of slagging combustors has operational flexibility for a wide range of applications, including retrofitting boilers, magnetohydrodynamic combustors, coal-fired gas turbines, gasifiers and hazardous waste incinerators. In recent years, developers of slagging combustors have achieved encouraging progress toward the commercialization of this technology. Although there is a diversity of technical approaches among the developers, they all aim for a compact design of pulverized coal combustion with high heat release and sub-stoichiometric combustion regimes of operation to suppress NOx formation, and most aim to capture sulfur by using sorbent injection in the combustor. If the present pace toward commercialization continues, retrofitting boilers of sizes ranging from 20 to 250 MMBtu/hr (5.9 to 73 MWt) may be available for commercial use in the 1990's. 18 refs., 2 figs.

  14. Investigation of Freeze-Linings in a Nonferrous Industrial Slag

    NASA Astrophysics Data System (ADS)

    Fallah-Mehrjardi, Ata; Hayes, Peter C.; Vervynckt, Stephanie; Jak, Evgueni

    2014-06-01

    Slag freeze-lining reactor wall protection is a widely used technology in high temperature reaction systems. An air-cooled probe technique was used to investigate the formation of the freeze-linings in an industrial blast furnace slag. The compositions of the phases and the microstructures within the deposits have been characterized. It has been demonstrated that an industrial air-cooled probe can be used to take bath samples from actual smelter operations. In addition, a laboratory-scale experiment was undertaken to investigate the formation, stability, and bath/deposit interface temperature at steady-state conditions. Importantly, the current study has shown that stable steady-state freeze-linings can be obtained in metallurgical reactors operating below the slag liquidus temperature. In spite of the fact that solids are present in the bulk slag, the deposit thickness remains unaltered due to the dynamic conditions present at the deposit/bath interface. The results are consistent with findings obtained on a number of other different slag systems and the proposed dynamic mechanism of deposit stabilization. The findings demonstrate the basis for, and potential benefits that may follow from, operating the high temperature reactors at temperatures below the liquidus temperature, i.e., with solids present, without a catastrophic build-up of solids. This change in design concept could result in significant decreases in operating temperature, energy, and operating cost savings.

  15. Mineral resource of the month: ferrous slag

    USGS Publications Warehouse

    ,

    2009-01-01

    The article offers information on mineral resource ferrous slag. Ferrous slag is produced through the addition of materials such as limestone and dolomite to blast and steel furnaces to remove impurities from iron ore and to lower the heat requirements for processes in iron and steel making. It is stated that the method of cooling is important for the market uses and value of ferrous slag. Some types of slag can be used in construction, glass manufacturing and thermal insulation.

  16. Survey of Processing Methods for High Strength High Conductivity Wires for High Field Magnet Applications

    SciTech Connect

    Han, K.; Embury, J.D.

    1998-10-01

    This paper will deal with the basic concepts of attaining combination of high strength and high conductivity in pure materials, in-situ composites and macrocomposites. It will survey current attainments, and outline where some future developments may lie in developing wire products that are close to the theoretical strength of future magnet applications.

  17. Analyzing the Technology of Using Ash and Slag Waste from Thermal Power Plants in the Production of Building Ceramics

    NASA Astrophysics Data System (ADS)

    Malchik, A. G.; Litovkin, S. V.; Rodionov, P. V.; Kozik, V. V.; Gaydamak, M. A.

    2016-04-01

    The work describes the problem of impounding and storing ash and slag waste at coal thermal power plants in Russia. Recovery and recycling of ash and slag waste are analyzed. Activity of radionuclides, the chemical composition and particle sizes of ash and slag waste were determined; the acidity index, the basicity and the class of material were defined. The technology for making ceramic products with the addition of ash and slag waste was proposed. The dependencies relative to the percentage of ash and slag waste and the optimal parameters for baking were established. The obtained materials were tested for physical and mechanical properties, namely for water absorption, thermal conductivity and compression strength. Based on the findings, future prospects for use of ash and slag waste were identified.

  18. High conductivity, low cost aluminum composite for thermal management

    SciTech Connect

    Sommer, J.L.

    1997-04-01

    In order to produce an inexpensive packaging material that exhibits high thermal conductivity and low CTE, Technical Research Associates, Inc. (TRA) has shown in Phase I the feasibility of incorporating natural flake graphite in an aluminum matrix. TRA has developed a proprietary coating technique where graphite flakes have been coated with a thin layer of molybdenum/molybdenum carbide (approximately 0.2 microns). This barrier coating can protect the graphite flake from chemical reaction and high temperature degradation in molten aluminum silicon alloys. Methods to successfully vacuum infiltrate coated flake with molten aluminum alloys were developed. The resulted metal matrix composites exhibited lower CTE than aluminum metal. The CTE of the composites were significantly lower than aluminum and its alloys. The CTE can potentially be tailored for specific applications. The in plane thermal conductivity was higher than the aluminum matrix alloy. The thermal conductivity and CTE of the composite may be significantly improved by improving the bond strength of the molybdenum coating on the graphite flake. The flake can potentially be incorporated in the molten aluminum and pressure die cast to align the flakes within the aluminum matrix. By preferentially aligning high conductivity graphite flakes within a plane or direction, the thermal conductivity of the resulting composite will be above pure aluminum in the alignment direction.

  19. Ultralow thermal conductivity in highly anion-defective aluminates.

    PubMed

    Wan, Chunlei; Qu, Zhixue; He, Yong; Luan, Dong; Pan, Wei

    2008-08-22

    Ultralow thermal conductivity (1.1 W/m.K, 1000 degrees C) in anion-deficient Ba2RAlO5 (R=Dy, Er, Yb) compounds was reported. The low thermal conductivity was then analyzed by kinetic theory. The highly defective structure of Ba2RAlO5 results in weak atomic bond strength and low sound speeds, and phonon scattering by large concentration of oxygen vacancies reduces the phonon mean free path to the order of interatomic distance. Ba2DyAlO5 exhibits the shortest phonon mean free path and lowest thermal conductivity among the three compositions investigated, which can be attributed to additional phonon scattering by DyO6 octahedron tilting as a result of a low tolerance factor. The Ba2RAlO5 (R=Dy, Er, Yb) compounds have shown great potential in high-temperature thermal insulation applications, particularly as a thermal barrier coating material. PMID:18764638

  20. Ultralow Thermal Conductivity in Highly Anion-Defective Aluminates

    NASA Astrophysics Data System (ADS)

    Wan, Chunlei; Qu, Zhixue; He, Yong; Luan, Dong; Pan, Wei

    2008-08-01

    Ultralow thermal conductivity (1.1W/m·K, 1000°C) in anion-deficient Ba2RAlO5 (R=Dy, Er, Yb) compounds was reported. The low thermal conductivity was then analyzed by kinetic theory. The highly defective structure of Ba2RAlO5 results in weak atomic bond strength and low sound speeds, and phonon scattering by large concentration of oxygen vacancies reduces the phonon mean free path to the order of interatomic distance. Ba2DyAlO5 exhibits the shortest phonon mean free path and lowest thermal conductivity among the three compositions investigated, which can be attributed to additional phonon scattering by DyO6 octahedron tilting as a result of a low tolerance factor. The Ba2RAlO5 (R=Dy, Er, Yb) compounds have shown great potential in high-temperature thermal insulation applications, particularly as a thermal barrier coating material.

  1. Engineering Graphene Conductivity for Flexible and High-Frequency Applications.

    PubMed

    Samuels, Alexander J; Carey, J David

    2015-10-14

    Advances in lightweight, flexible, and conformal electronic devices depend on materials that exhibit high electrical conductivity coupled with high mechanical strength. Defect-free graphene is one such material that satisfies both these requirements and which offers a range of attractive and tunable electrical, optoelectronic, and plasmonic characteristics for devices that operate at microwave, terahertz, infrared, or optical frequencies. Essential to the future success of such devices is therefore the ability to control the frequency-dependent conductivity of graphene. Looking to accelerate the development of high-frequency applications of graphene, here we demonstrate how readily accessible and processable organic and organometallic molecules can efficiently dope graphene to carrier densities in excess of 10(13) cm(-2) with conductivities at gigahertz frequencies in excess of 60 mS. In using the molecule 3,6-difluoro-2,5,7,7,8,8-hexacyanoquinodimethane (F2-HCNQ), a high charge transfer (CT) of 0.5 electrons per adsorbed molecule is calculated, resulting in p-type doping of graphene. n-Type doping is achieved using cobaltocene and the sulfur-containing molecule tetrathiafulvalene (TTF) with a CT of 0.41 and 0.24 electrons donated per adsorbed molecule, respectively. Efficient CT is associated with the interaction between the π electrons present in the molecule and in graphene. Calculation of the high-frequency conductivity shows dispersion-less behavior of the real component of the conductivity over a wide range of gigahertz frequencies. Potential high-frequency applications in graphene antennas and communications that can exploit these properties and the broader impacts of using molecular doping to modify functional materials that possess a low-energy Dirac cone are also discussed.

  2. Engineering Graphene Conductivity for Flexible and High-Frequency Applications.

    PubMed

    Samuels, Alexander J; Carey, J David

    2015-10-14

    Advances in lightweight, flexible, and conformal electronic devices depend on materials that exhibit high electrical conductivity coupled with high mechanical strength. Defect-free graphene is one such material that satisfies both these requirements and which offers a range of attractive and tunable electrical, optoelectronic, and plasmonic characteristics for devices that operate at microwave, terahertz, infrared, or optical frequencies. Essential to the future success of such devices is therefore the ability to control the frequency-dependent conductivity of graphene. Looking to accelerate the development of high-frequency applications of graphene, here we demonstrate how readily accessible and processable organic and organometallic molecules can efficiently dope graphene to carrier densities in excess of 10(13) cm(-2) with conductivities at gigahertz frequencies in excess of 60 mS. In using the molecule 3,6-difluoro-2,5,7,7,8,8-hexacyanoquinodimethane (F2-HCNQ), a high charge transfer (CT) of 0.5 electrons per adsorbed molecule is calculated, resulting in p-type doping of graphene. n-Type doping is achieved using cobaltocene and the sulfur-containing molecule tetrathiafulvalene (TTF) with a CT of 0.41 and 0.24 electrons donated per adsorbed molecule, respectively. Efficient CT is associated with the interaction between the π electrons present in the molecule and in graphene. Calculation of the high-frequency conductivity shows dispersion-less behavior of the real component of the conductivity over a wide range of gigahertz frequencies. Potential high-frequency applications in graphene antennas and communications that can exploit these properties and the broader impacts of using molecular doping to modify functional materials that possess a low-energy Dirac cone are also discussed. PMID:26387636

  3. Distinctive microstructural features of aged sodium silicate-activated slag concretes

    SciTech Connect

    San Nicolas, Rackel; Bernal, Susan A.; Mejía de Gutiérrez, Ruby; Deventer, Jannie S.J. van; Provis, John L.

    2014-11-15

    Electron microscopic characterisation of 7-year old alkali-activated blast-furnace slag concretes enabled the identification of distinct microstructural features, providing insight into the mechanisms by which these materials evolve over time. Backscattered electron images show the formation of Liesegang-type ring formations, suggesting that the reaction at advanced age is likely to follow an Oswald supersaturation–nucleation–depletion cycle. Segregation of Ca-rich veins, related to the formation of Ca(OH){sub 2}, is observed in microcracked regions due to the ongoing reaction between the pore solution and available calcium from remnant slag grains. A highly dense and uniform interfacial transition zone is identified between siliceous aggregate particles and the alkali activated slag binders, across the concretes assessed. Alkali-activated slag concretes retain a highly dense and stable microstructure at advanced ages, where any microcracks induced at early ages seem to be partially closing, and the remnant slag grains continue reacting.

  4. Free-standing nanocomposites with high conductivity and extensibility.

    PubMed

    Chun, Kyoung-Yong; Kim, Shi Hyeong; Shin, Min Kyoon; Kim, Youn Tae; Spinks, Geoffrey M; Aliev, Ali E; Baughman, Ray H; Kim, Seon Jeong

    2013-04-26

    The prospect of electronic circuits that are stretchable and bendable promises tantalizing applications such as skin-like electronics, roll-up displays, conformable sensors and actuators, and lightweight solar cells. The preparation of highly conductive and highly extensible materials remains a challenge for mass production applications, such as free-standing films or printable composite inks. Here we present a nanocomposite material consisting of carbon nanotubes, ionic liquid, silver nanoparticles, and polystyrene-polyisoprene-polystyrene having a high electrical conductivity of 3700 S cm(-1) that can be stretched to 288% without permanent damage. The material is prepared as a concentrated dispersion suitable for simple processing into free-standing films. For the unstrained state, the measured thermal conductivity for the electronically conducting elastomeric nanoparticle film is relatively high and shows a non-metallic temperature dependence consistent with phonon transport, while the temperature dependence of electrical resistivity is metallic. We connect an electric fan to a DC power supply using the films to demonstrate their utility as an elastomeric electronic interconnect. The huge strain sensitivity and the very low temperature coefficient of resistivity suggest their applicability as strain sensors, including those that operate directly to control motors and other devices. PMID:23535262

  5. Electronically conductive ceramics for high temperature oxidizing environments

    DOEpatents

    Kucera, G.H.; Smith, J.L.; Sim, J.W.

    1983-11-10

    This invention pertains to a high temperature, ceramic composition having electronic conductivity as measured by resistivity below about 500 ohm-cm, chemical stability particularly with respect to cathode conditions in a molten carbonate fuel cell, and composed of an alkali metal, transition metal oxide containing a dopant metal in the crystalline structure to replace a portion of the alkali metal or transition metal.

  6. Electronically conductive ceramics for high temperature oxidizing environments

    DOEpatents

    Kucera, Gene H.; Smith, James L.; Sim, James W.

    1986-01-01

    A high temperature, ceramic composition having electronic conductivity as measured by resistivity below about 500 ohm-cm, chemical stability particularly with respect to cathode conditions in a molten carbonate fuel cell, and composed of an alkali metal, transition metal oxide containing a dopant metal in the crystalline structure to replace a portion of the alkali metal or transition metal.

  7. Free-standing nanocomposites with high conductivity and extensibility

    NASA Astrophysics Data System (ADS)

    Chun, Kyoung-Yong; Kim, Shi Hyeong; Shin, Min Kyoon; Kim, Youn Tae; Spinks, Geoffrey M.; Aliev, Ali E.; Baughman, Ray H.; Kim, Seon Jeong

    2013-04-01

    The prospect of electronic circuits that are stretchable and bendable promises tantalizing applications such as skin-like electronics, roll-up displays, conformable sensors and actuators, and lightweight solar cells. The preparation of highly conductive and highly extensible materials remains a challenge for mass production applications, such as free-standing films or printable composite inks. Here we present a nanocomposite material consisting of carbon nanotubes, ionic liquid, silver nanoparticles, and polystyrene-polyisoprene-polystyrene having a high electrical conductivity of 3700 S cm-1 that can be stretched to 288% without permanent damage. The material is prepared as a concentrated dispersion suitable for simple processing into free-standing films. For the unstrained state, the measured thermal conductivity for the electronically conducting elastomeric nanoparticle film is relatively high and shows a non-metallic temperature dependence consistent with phonon transport, while the temperature dependence of electrical resistivity is metallic. We connect an electric fan to a DC power supply using the films to demonstrate their utility as an elastomeric electronic interconnect. The huge strain sensitivity and the very low temperature coefficient of resistivity suggest their applicability as strain sensors, including those that operate directly to control motors and other devices.

  8. Dynamics and sensitivity analysis of high-frequency conduction block

    NASA Astrophysics Data System (ADS)

    Ackermann, D. Michael; Bhadra, Niloy; Gerges, Meana; Thomas, Peter J.

    2011-10-01

    The local delivery of extracellular high-frequency stimulation (HFS) has been shown to be a fast acting and quickly reversible method of blocking neural conduction and is currently being pursued for several clinical indications. However, the mechanism for this type of nerve block remains unclear. In this study, we investigate two hypotheses: (1) depolarizing currents promote conduction block via inactivation of sodium channels and (2) the gating dynamics of the fast sodium channel are the primary determinate of minimal blocking frequency. Hypothesis 1 was investigated using a combined modeling and experimental study to investigate the effect of depolarizing and hyperpolarizing currents on high-frequency block. The results of the modeling study show that both depolarizing and hyperpolarizing currents play an important role in conduction block and that the conductance to each of three ionic currents increases relative to resting values during HFS. However, depolarizing currents were found to promote the blocking effect, and hyperpolarizing currents were found to diminish the blocking effect. Inward sodium currents were larger than the sum of the outward currents, resulting in a net depolarization of the nodal membrane. Our experimental results support these findings and closely match results from the equivalent modeling scenario: intra-peritoneal administration of the persistent sodium channel blocker ranolazine resulted in an increase in the amplitude of HFS required to produce conduction block in rats, confirming that depolarizing currents promote the conduction block phenomenon. Hypothesis 2 was investigated using a spectral analysis of the channel gating variables in a single-fiber axon model. The results of this study suggested a relationship between the dynamical properties of specific ion channel gating elements and the contributions of corresponding conductances to block onset. Specifically, we show that the dynamics of the fast sodium inactivation gate are

  9. Effect of slag on shear strength of calcium bentonite

    SciTech Connect

    Khera, R.P.; So, L.T.

    1997-12-31

    To prevent lateral migration of liquid pollutants in groundwater, relatively impervious vertical barriers are built around waste disposal sites. The slurry trench technique is the most commonly used construction method. The two common types of slurry walls are soil bentonite (SB) and cement bentonite (CB) walls. This study was undertaken to determine the strength of calcium bentonite as affected by cement and slag. Test specimens were prepared with 15% calcium bentonite, 5% to 15% cement, and 7.5% to 10% slag. Undrained triaxial compression tests and unconfined compression tests were performed on different mixes. These test results show that regardless of the proportion of cement and slag, the peak strength occurred at strain equal to or less than 1%. The strength essentially reached its ultimate value at about 2% strain and there was little change in strength beyond this point. The strength of specimens increased as the proportion of slag to cement increased. Pore water pressure at peak strength was positive. With increasing strain and increasing proportion of slag the pore water pressure reduced in magnitude. Specimens which were not subjected to vacuum during preparation showed extremely high negative pore pressures and higher strength.

  10. Thermal Conductivity of Complex Materials at High Temperatures and Pressures

    NASA Astrophysics Data System (ADS)

    Brown, J. M.; Xu, Y.; Harrell, M.; Shankland, T. J.

    2004-12-01

    Measurements of lattice thermal diffusivity have been obtained on (Mg0.9Fe0.1)2SiO4 olivine, its high-pressure polymorphs, and of (Mg0.9Fe0.1)SiO3 enstatite at conditions of temperature and pressure. We used two independent techniques: Impulsive Stimulated Light Scattering to 5 GPa and 1273 K and the Ångström method on cylindrical samples in a multianvil apparatus to 20 GPa and 1373 K. Lattice thermal conductivities were calculated from heat capacities and equations of state. Conductivities are consistent with previous results obtained at 1 atm. In olivines conductivity increases at each phase transition from olivine to spinel structures (corresponding to velocity discontinuities at depths of 410 and 520 km in the Earth). Of greatest significance is the fact that for each of these phases, lattice conductivity closely follows a T-1/2 dependence on temperature T, a prediction of Klemens (1960) for materials containing abundant lattice defects. If such a dependence applies to other silicates and complex crystals, there should be a useful way to estimate conductivities at high temperatures from room temperature measurements.

  11. Thermal Conductivity of Complex Materials at High Temperatures and Pressures

    NASA Astrophysics Data System (ADS)

    Brown, J. Michael; Xu, Yousheng; Harrell, Michael D.; Shankland, Thomas

    2004-03-01

    This paper presents measurements of lattice thermal diffusivity on (Mg_0.9Fe_0.1)_2SiO4 olivine, its high-pressure polymorphs, and of (Mg_0.9Fe_0.1)SiO3 enstatite at conditions of temperature and pressure. We used two independent techniques: impulsive stimulated light scattering to 5 GPa and 1273 K and the Ångström method on cylindrical samples in a multianvil apparatus to 20 GPa and 1373 K. Lattice thermal conductivities were calculated from heat capacities and equations of state. Conductivities are consistent with previous results obtained at 1 atm. In olivines conductivity increases at each phase transition from olivine to spinel structures (corresponding to velocity discontinuities at depths of 410 and 520 km in the Earth). Of greatest significance is the fact that for each of these phases, lattice conductivity closely follows a T-1/2 dependence on temperature T, a prediction of Klemens (1960) for materials containing abundant lattice defects. If such a dependence applies to other silicates and complex crystals, there should be a useful way to estimate conductivities at high temperatures from room temperature measurements.

  12. Origin of the high conductivity layers in oceanic asthenosphere

    NASA Astrophysics Data System (ADS)

    Katsura, Tomoo; Yoshino, Takashi; Baba, Kiyoshi; Kogiso, Tetsu

    2014-05-01

    Origin of the high-conductivity layer (HCL) in oceanic asthenosphere is a key to understand mechanisms to allow smooth plate motion. Although it has been attributed to either partial melting or hydration, no definitive answer has been provided so far. We have compiled magnetotelluric studies in oceans to summarize the features of the oceanic HCL as follows. Firstly, HCL is observed about 80-100 km depth under juvenile plates, whereas no HCL is detected under mature plates. Secondly, the maximum conductivity of HCL is 3×10^(-2) S/m near normal ridges, whereas larger magnitudes of HCL are observed near ridges with higher volatiles. The first point suggests that the mechanism for HCL is related to high temperature, which declines the hydration hypothesis because of the small activation energy of proton conduction. Moreover, the magnitudes of HCL cannot be explained consistently with conductivity of asthenosphere under the matured plates in view of the proton conduction. The magnitudes of the HCL near the normal ridges are explained by 0.1 % of partial melting of the DMM induced by trace amounts of volatiles. Not hydration but partial melting is thus essential in oceanic asthenosphere.

  13. Products of steel slags an opportunity to save natural resources.

    PubMed

    Motz, H; Geiseler, J

    2001-01-01

    already accepted as a CEN standard and are used for a continuous quality control. Usually the suitability of steel slags is stated by fulfilling the requirements of national and/or international standards and regulations. Based on these standards and regulations in Germany in 1998 about 97% of the produced steel slags have been used as aggregates for road construction (e.g. as surface layer, road base and sub base for high trafficked roads), ways, earthworks, and armourstones for hydraulic structures. Consistent to the successful long-term experience not only products of steel slags but also products of blast furnace slags have been eliminated from the European Waste Catalogue and the European Shipment of Waste Regulation of the European Community, as well as from the lists of OECD for transfrontier movements by the decision of the OECD-Council from 21 September, 1995. PMID:11280521

  14. Simulation Basics: How to Conduct a High-Fidelity Simulation.

    PubMed

    Willhaus, Janet

    2016-02-01

    Well-planned and conducted health care simulation scenarios provide opportunities for staff development in areas such as communication, patient care, and teamwork. Consideration of resources, the location for the training, preparation of learners, and use of either a high-fidelity mannequin or a trained actor (eg, a standardized patient) are all part of the operational attentions needed to conduct a simulation training scenario. In order for participants to meet training objectives, the execution of the simulation session must be both planned and purposeful. PMID:26909456

  15. Thermal conductance of metal-diamond interfaces at high pressure.

    PubMed

    Hohensee, Gregory T; Wilson, R B; Cahill, David G

    2015-01-01

    The thermal conductance of interfaces between metals and diamond, which has a comparatively high Debye temperature, is often greater than can be accounted for by two-phonon processes. The high pressures achievable in a diamond anvil cell (DAC) can significantly extend the metal phonon density of states to higher frequencies, and can also suppress extrinsic effects by greatly stiffening interface bonding. Here we report time-domain thermoreflectance measurements of metal-diamond interface thermal conductance up to 50 GPa in the DAC for Pb, Au0.95Pd0.05, Pt and Al films deposited on type 1A natural [100] and type 2A synthetic [110] diamond anvils. In all cases, the thermal conductances increase weakly or saturate to similar values at high pressure. Our results suggest that anharmonic conductance at metal-diamond interfaces is controlled by partial transmission processes, where a diamond phonon that inelastically scatters at the interface absorbs or emits a metal phonon. PMID:25744853

  16. Thermal conductance of metal-diamond interfaces at high pressure.

    PubMed

    Hohensee, Gregory T; Wilson, R B; Cahill, David G

    2015-03-06

    The thermal conductance of interfaces between metals and diamond, which has a comparatively high Debye temperature, is often greater than can be accounted for by two-phonon processes. The high pressures achievable in a diamond anvil cell (DAC) can significantly extend the metal phonon density of states to higher frequencies, and can also suppress extrinsic effects by greatly stiffening interface bonding. Here we report time-domain thermoreflectance measurements of metal-diamond interface thermal conductance up to 50 GPa in the DAC for Pb, Au0.95Pd0.05, Pt and Al films deposited on type 1A natural [100] and type 2A synthetic [110] diamond anvils. In all cases, the thermal conductances increase weakly or saturate to similar values at high pressure. Our results suggest that anharmonic conductance at metal-diamond interfaces is controlled by partial transmission processes, where a diamond phonon that inelastically scatters at the interface absorbs or emits a metal phonon.

  17. Thermal conductance of metal-diamond interfaces at high pressure

    NASA Astrophysics Data System (ADS)

    Hohensee, Gregory T.; Wilson, R. B.; Cahill, David G.

    2015-03-01

    The thermal conductance of interfaces between metals and diamond, which has a comparatively high Debye temperature, is often greater than can be accounted for by two-phonon processes. The high pressures achievable in a diamond anvil cell (DAC) can significantly extend the metal phonon density of states to higher frequencies, and can also suppress extrinsic effects by greatly stiffening interface bonding. Here we report time-domain thermoreflectance measurements of metal-diamond interface thermal conductance up to 50 GPa in the DAC for Pb, Au0.95Pd0.05, Pt and Al films deposited on type 1A natural [100] and type 2A synthetic [110] diamond anvils. In all cases, the thermal conductances increase weakly or saturate to similar values at high pressure. Our results suggest that anharmonic conductance at metal-diamond interfaces is controlled by partial transmission processes, where a diamond phonon that inelastically scatters at the interface absorbs or emits a metal phonon.

  18. Ultralow thermal conductivity of multilayers with highly dissimilar Debye temperatures.

    PubMed

    Dechaumphai, Edward; Lu, Dylan; Kan, Jimmy J; Moon, Jaeyun; Fullerton, Eric E; Liu, Zhaowei; Chen, Renkun

    2014-05-14

    Thermal transport in multilayers (MLs) has attracted significant interest and shows promising applications. Unlike their single-component counterparts, MLs exhibit a thermal conductivity that can be effectively engineered by both the number density of the layers and the interfacial thermal resistance between layers, with the latter being highly tunable via the contrast of acoustic properties of each layer. In this work, we experimentally demonstrated an ultralow thermal conductivity of 0.33 ± 0.04 W m(-1) K(-1) at room temperature in MLs made of Au and Si with a high interfacial density of ∼0.2 interface nm(-1). The measured thermal conductivity is significantly lower than the amorphous limit of either Si or Au and is also much lower than previously measured MLs with a similar interfacial density. With a Debye temperature ratio of ∼3.9 for Au and Si, the Au/Si MLs represent the highest mismatched system in inorganic MLs measured to date. In addition, we explore the prior theoretical prediction that full phonon dispersion could better model the interfacial thermal resistance involving materials with low Debye temperatures. Our results demonstrate that MLs with highly dissimilar Debye temperatures represent a rational approach to achieve ultralow thermal conductivity in inorganic materials and can also serve as a platform for investigating interfacial thermal transport.

  19. Highly thermally conductive and mechanically strong graphene fibers.

    PubMed

    Xin, Guoqing; Yao, Tiankai; Sun, Hongtao; Scott, Spencer Michael; Shao, Dali; Wang, Gongkai; Lian, Jie

    2015-09-01

    Graphene, a single layer of carbon atoms bonded in a hexagonal lattice, is the thinnest, strongest, and stiffest known material and an excellent conductor of heat and electricity. However, these superior properties have yet to be realized for graphene-derived macroscopic structures such as graphene fibers. We report the fabrication of graphene fibers with high thermal and electrical conductivity and enhanced mechanical strength. The inner fiber structure consists of large-sized graphene sheets forming a highly ordered arrangement intercalated with small-sized graphene sheets filling the space and microvoids. The graphene fibers exhibit a submicrometer crystallite domain size through high-temperature treatment, achieving an enhanced thermal conductivity up to 1290 watts per meter per kelvin. The tensile strength of the graphene fiber reaches 1080 megapascals. PMID:26339027

  20. Highly thermally conductive and mechanically strong graphene fibers

    NASA Astrophysics Data System (ADS)

    Xin, Guoqing; Yao, Tiankai; Sun, Hongtao; Scott, Spencer Michael; Shao, Dali; Wang, Gongkai; Lian, Jie

    2015-09-01

    Graphene, a single layer of carbon atoms bonded in a hexagonal lattice, is the thinnest, strongest, and stiffest known material and an excellent conductor of heat and electricity. However, these superior properties have yet to be realized for graphene-derived macroscopic structures such as graphene fibers. We report the fabrication of graphene fibers with high thermal and electrical conductivity and enhanced mechanical strength. The inner fiber structure consists of large-sized graphene sheets forming a highly ordered arrangement intercalated with small-sized graphene sheets filling the space and microvoids. The graphene fibers exhibit a submicrometer crystallite domain size through high-temperature treatment, achieving an enhanced thermal conductivity up to 1290 watts per meter per kelvin. The tensile strength of the graphene fiber reaches 1080 megapascals.

  1. Tiles made from slag sitall based on chemical industry slag

    SciTech Connect

    Batalin, B.S.; Moskalets, N.B.; Klyuchnik, I.A.; Golius, T.E.

    1987-11-01

    The authors establish the feasibility of obtaining ceramic silicate-based facing tiles from fluoroamphibole slag sitall wastes from the hydropyrolytic production of hydrogen fluoride. The recovered ceramic is tested by x-ray diffraction and electron microscopy for its crystallization behavior, structure, workability, corrosion resistance, phase composition, impact strength, and other properties.

  2. Electrical conductivity of rigid polyurethane foam at high temperature

    NASA Astrophysics Data System (ADS)

    Johnson, R. T., Jr.

    1982-08-01

    The electrical conductivity of rigid polyurethane foam, used for electronic encapsulation, was measured during thermal decomposition to 3400 C. At higher temperatures the conductance continues to increase. With pressure loaded electrical leads, sample softening results in eventual contact between electrodes which produces electrical shorting. Air and nitrogen environments show no significant dependence of the conductivity on the atmosphere over the temperature range. The insulating characteristics of polyurethane foam below approx. 2700 C are similar to those for silicone based materials used for electronic case housings and are better than those for phenolics. At higher temperatures (greater than or equal to 2700 C) the phenolics appear to be better insulators to approx. 5000 C and the silicones to approx. 6000 C. It is concluded that the Sylgard 184/GMB encapsulant is a significantly better insulator at high temperature than the rigid polyurethane foam.

  3. Study of Phase Relations of ZnO-Containing Fayalite Slag Under Fe Saturation

    NASA Astrophysics Data System (ADS)

    Shi, Huayue; Chen, Liugang; Malfliet, Annelies; Jones, Peter Tom; Blanpain, Bart; Guo, Muxing

    2016-10-01

    A ZnO-containing fayalite-based slag can be formed in copper smelting from secondary raw materials and its high viscosity is a common issue that hinders slag tapping. In this work, the crystallization behavior of the industrial slag was observed in situ by confocal laser scanning microscopy. Solid precipitation was found to be the major cause of the poor slag fluidity. The phase relations in the industrial slag system ZnO-"FeO"-SiO2-Al2O3-CaO (CaO/SiO2 = 0.05, Al2O3/SiO2 = 0.15) were investigated by quenching the samples after reaching equilibrium at 1423 K (1150 °C) under iron saturation. The equilibrium composition of the phases was determined with electron probe micro-analysis. The effect of individual components, such as FeO, ZnO, and CaO on the phase equilibrium of the slag system has been quantitatively studied. The relation between the solid-phase fraction and the chemical composition of the slag has been revealed. Suggestions to modify the slag composition toward low viscosity are provided.

  4. Physico-chemical characterization of steel slag. Study of its behavior under simulated environmental conditions.

    PubMed

    Navarro, Carla; Díaz, Mario; Villa-García, María A

    2010-07-15

    The chemical and mineralogical composition of steel slag produced in two ArcelorMittal steel plants located in the North of Spain, as well as the study of the influence of simulated environmental conditions on the properties of the slag stored in disposal areas, was carried out by elemental chemical analysis, XRF, X-ray diffraction, thermal analysis, and scanning electron microscopy with EDS analyzer. Spectroscopic characterization of the slag was also performed by using FTIR spectroscopy. Due to the potential uses of the slag as low cost adsorbent for water treatment and pollutants removal, its detailed textural characterization was carried out by nitrogen adsorption-desorption at 77 K and mercury intrusion porosimetry. The results show that the slag is a crystalline heterogeneous material whose main components are iron oxides, calcium (magnesium) compounds (hydroxide, oxide, silicates, and carbonate), elemental iron, and quartz. The slags are porous materials with specific surface area of 11 m(2)g(-1), containing both mesopores and macropores. Slag exposure to simulated environmental conditions lead to the formation of carbonate phases. Carbonation reduces the leaching of alkaline earth elements as well as the release of the harmful trace elements Cr (VI) and V. Steel slags with high contents of portlandite and calcium silicates are potential raw materials for CO(2) long-term storage. PMID:20568743

  5. Study of Phase Relations of ZnO-Containing Fayalite Slag Under Fe Saturation

    NASA Astrophysics Data System (ADS)

    Shi, Huayue; Chen, Liugang; Malfliet, Annelies; Jones, Peter Tom; Blanpain, Bart; Guo, Muxing

    2016-06-01

    A ZnO-containing fayalite-based slag can be formed in copper smelting from secondary raw materials and its high viscosity is a common issue that hinders slag tapping. In this work, the crystallization behavior of the industrial slag was observed in situ by confocal laser scanning microscopy. Solid precipitation was found to be the major cause of the poor slag fluidity. The phase relations in the industrial slag system ZnO-"FeO"-SiO2-Al2O3-CaO (CaO/SiO2 = 0.05, Al2O3/SiO2 = 0.15) were investigated by quenching the samples after reaching equilibrium at 1423 K (1150 °C) under iron saturation. The equilibrium composition of the phases was determined with electron probe micro-analysis. The effect of individual components, such as FeO, ZnO, and CaO on the phase equilibrium of the slag system has been quantitatively studied. The relation between the solid-phase fraction and the chemical composition of the slag has been revealed. Suggestions to modify the slag composition toward low viscosity are provided.

  6. Physico-chemical characterization of steel slag. Study of its behavior under simulated environmental conditions.

    PubMed

    Navarro, Carla; Díaz, Mario; Villa-García, María A

    2010-07-15

    The chemical and mineralogical composition of steel slag produced in two ArcelorMittal steel plants located in the North of Spain, as well as the study of the influence of simulated environmental conditions on the properties of the slag stored in disposal areas, was carried out by elemental chemical analysis, XRF, X-ray diffraction, thermal analysis, and scanning electron microscopy with EDS analyzer. Spectroscopic characterization of the slag was also performed by using FTIR spectroscopy. Due to the potential uses of the slag as low cost adsorbent for water treatment and pollutants removal, its detailed textural characterization was carried out by nitrogen adsorption-desorption at 77 K and mercury intrusion porosimetry. The results show that the slag is a crystalline heterogeneous material whose main components are iron oxides, calcium (magnesium) compounds (hydroxide, oxide, silicates, and carbonate), elemental iron, and quartz. The slags are porous materials with specific surface area of 11 m(2)g(-1), containing both mesopores and macropores. Slag exposure to simulated environmental conditions lead to the formation of carbonate phases. Carbonation reduces the leaching of alkaline earth elements as well as the release of the harmful trace elements Cr (VI) and V. Steel slags with high contents of portlandite and calcium silicates are potential raw materials for CO(2) long-term storage.

  7. Design of a continuous process setup for precipitated calcium carbonate production from steel converter slag.

    PubMed

    Mattila, Hannu-Petteri; Zevenhoven, Ron

    2014-03-01

    A mineral carbonation process "slag2PCC" for carbon capture, utilization, and storage is discussed. Ca is extracted from steel slag by an ammonium salt solvent and carbonated with gaseous CO2 after the separation of the residual slag. The solvent is reused after regeneration. The effects of slag properties such as the content of free lime, fractions of Ca, Si, Fe, and V, particle size, and slag storage on the Ca extraction efficiency are studied. Small particles with a high free-lime content and minor fractions of Si and V are the most suitable. To limit the amount of impurities in the process, the slag-to-liquid ratio should remain below a certain value, which depends on the slag composition. Also, the design of a continuous test setup (total volume ∼75 L) is described, which enables quick process variations needed to adapt the system to the varying slag quality. Different precipitated calcium carbonate crystals (calcite and vaterite) are generated in different parts of the setup.

  8. Utilization of lightweight materials made from coal gasification slags. Quarterly report, September 15--November 30, 1994

    SciTech Connect

    1997-07-01

    Coal gasification technologies are finding increasing commercial applications for power generation or production of chemical feedstocks. The integrated-gasification-combined-cycle (IGCC) coal conversion process has been demonstrated to be a clean, efficient, and environmentally acceptable method of generating power. However, the gasification process produces relatively large quantities of a solid waste termed slag. Regulatory trends with respect to solid waste disposal, landfill development costs, and public concern make utilization of slag a high-priority issue. Therefore, it is imperative that slag utilization methods be developed, tested, and commercialized in order to offset disposal costs. This project aims to demonstrate the technical and economic viability of the slag utilization technologies developed by Praxis to produce lightweight aggregates (LWA) and ultra-lightweight aggregates (ULWA) from slag in a large-scale pilot operation, followed by total utilization of these aggregates in a number of applications.

  9. Rapid Dissolution of Quicklime into Molten Slag by Internally Formed Gas

    NASA Astrophysics Data System (ADS)

    Maruoka, Nobuhiro; Nogami, Hiroshi

    2016-07-01

    In steelmaking process, quicklime is used to produce CaO-based slag. Although rapid dissolution of quicklime is required for high-efficiency refining, it is known that the rate decreases when dicalcium silicate (C2S) layer forms around the quicklime by reacting with slag. The equation that driving force is the difference of CaO content between in slag and a liquid phase of slag saturated by C2S has been often used for estimating the dissolution rate of lime, in which this saturated value is thermodynamically determined. The authors, however, revealed that the quicklime used in actual operation showed much faster dissolving rate than that of completely calcined lime that is covered by C2S layer during dissolution into slag. This was caused by a gas formation due to a thermal decomposition of residual limestone existed in quicklime. In this study, the dissolution rate of quicklime with the gas formation is quantitatively investigated.

  10. Artificial intelligence-based computer modeling tools for controlling slag foaming in electric arc furnaces

    NASA Astrophysics Data System (ADS)

    Wilson, Eric Lee

    Due to increased competition in a world economy, steel companies are currently interested in developing techniques that will allow for the improvement of the steelmaking process, either by increasing output efficiency or by improving the quality of their product, or both. Slag foaming is one practice that has been shown to contribute to both these goals. However, slag foaming is highly dynamic and difficult to model or control. This dissertation describes an effort to use artificial intelligence-based tools (genetic algorithms, fuzzy logic, and neural networks) to both model and control the slag foaming process. Specifically, a neural network is trained and tested on slag foaming data provided by a steel plant. This neural network model is then controlled by a fuzzy logic controller, which in turn is optimized by a genetic algorithm. This tuned controller is then installed at a steel plant and given control be a more efficient slag foaming controller than what was previously used by the steel plant.

  11. Developing a High Thermal Conductivity Fuel with Silicon Carbide Additives

    SciTech Connect

    baney, Ronald; Tulenko, James

    2012-11-20

    The objective of this research is to increase the thermal conductivity of uranium oxide (UO{sub 2}) without significantly impacting its neutronic properties. The concept is to incorporate another high thermal conductivity material, silicon carbide (SiC), in the form of whiskers or from nanoparticles of SiC and a SiC polymeric precursor into UO{sub 2}. This is expected to form a percolation pathway lattice for conductive heat transfer out of the fuel pellet. The thermal conductivity of SiC would control the overall fuel pellet thermal conductivity. The challenge is to show the effectiveness of a low temperature sintering process, because of a UO{sub 2}-SiC reaction at 1,377°C, a temperature far below the normal sintering temperature. Researchers will study three strategies to overcome the processing difficulties associated with pore clogging and the chemical reaction of SiC and UO{sub 2} at temperatures above 1,300°C:

  12. Mechanisms of pyrite oxidation to non-slagging species. Quarterly report, April 1, 1996 - June 30, 1996

    SciTech Connect

    Das, K.; Akan-Etuk, A.E.J.; Mitchell, R.E.

    1996-12-01

    This document is the eighth quarterly status report on a project that is conducted at the High Temperature Gasdynamics Laboratory at Stanford University, Stanford, California and is concerned with enhancing the transformation of iron pyrite to non-slagging species during staged, low-NO{sub x} pulverized coal (P. C.) combustion. In general, the project has the following objectives: (1) the characterization of the various mechanisms of intraparticle mass transfer and chemical reaction that control overall pyrite combustion rates and (2) the synthesis of the reaction rate resistances of the various mechanisms into a general rate expression for pyrite combustion. The knowledge gained from this project will be incorporated into numerical codes and utilized to formulate slagging abatement strategies involving the minor adjustment of firing conditions. Ultimately, the benefit of this research program is intended to be an increase in the range of coals compatible with staged, low-NO{sub X} combustor retrofits.

  13. Treatment of Wastewater with High Conductivity by Pulsed Discharge Plasma

    NASA Astrophysics Data System (ADS)

    Wang, Zhaojun; Jiang, Song; Liu, Kefu

    2014-07-01

    A wastewater treatment system was established by means of pulsed dielectric barrier discharge (DBD). The main advantage of this system is that the wastewater is employed as one of the electrodes for the degradation of rhodamine B, which makes use of the high conductivity and lessenes its negative influence on the discharge process. At the same time, the reactive species like ozone and ultraviolet (UV) light generated by the DBD can be utilized for the treatment of wastewater. The effects of some factors like conductivity, peak pulse voltage, discharge frequency and pH values were investigated. The results show that the combination of these reactive species could enhance the degradation of the dye while the ozone played the most important role in the process. The degradation efficiency was enhanced with the increase of energy supplied. The reduction in the concentration of rhodamine B was much more effective with high solution conductivity; under the highest conductivity condition, the degradation rate could rise to 99%.

  14. Interior Regularity Estimates in High Conductivity Homogenization and Application

    NASA Astrophysics Data System (ADS)

    Briane, Marc; Capdeboscq, Yves; Nguyen, Luc

    2013-01-01

    In this paper, uniform pointwise regularity estimates for the solutions of conductivity equations are obtained in a unit conductivity medium reinforced by an ɛ-periodic lattice of highly conducting thin rods. The estimates are derived only at a distance ɛ 1+ τ (for some τ > 0) away from the fibres. This distance constraint is rather sharp since the gradients of the solutions are shown to be unbounded locally in L p as soon as p > 2. One key ingredient is the derivation in dimension two of regularity estimates to the solutions of the equations deduced from a Fourier series expansion with respect to the fibres' direction, and weighted by the high-contrast conductivity. The dependence on powers of ɛ of these two-dimensional estimates is shown to be sharp. The initial motivation for this work comes from imaging, and enhanced resolution phenomena observed experimentally in the presence of micro-structures (L erosey et al., Science 315:1120-1124, 2007). We use these regularity estimates to characterize the signature of low volume fraction heterogeneities in the fibred reinforced medium, assuming that the heterogeneities stay at a distance ɛ 1+ τ away from the fibres.

  15. Highly thermally conductive papers with percolative layered boron nitride nanosheets.

    PubMed

    Zhu, Hongli; Li, Yuanyuan; Fang, Zhiqiang; Xu, Jiajun; Cao, Fangyu; Wan, Jiayu; Preston, Colin; Yang, Bao; Hu, Liangbing

    2014-04-22

    In this work, we report a dielectric nanocomposite paper with layered boron nitride (BN) nanosheets wired by one-dimensional (1D) nanofibrillated cellulose (NFC) that has superior thermal and mechanical properties. These nanocomposite papers are fabricated from a filtration of BN and NFC suspensions, in which NFC is used as a stabilizer to stabilize BN nanosheets. In these nanocomposite papers, two-dimensional (2D) nanosheets form a thermally conductive network, while 1D NFC provides mechanical strength. A high thermal conductivity has been achieved along the BN paper surface (up to 145.7 W/m K for 50 wt % of BN), which is an order of magnitude higher than that in randomly distributed BN nanosheet composites and is even comparable to the thermal conductivity of aluminum alloys. Such a high thermal conductivity is mainly attributed to the structural alignment within the BN nanosheet papers; the effects of the interfacial thermal contact resistance are minimized by the fact that the heat transfer is in the direction parallel to the interface between BN nanosheets and that a large contact area occurs between BN nanosheets.

  16. Effect of Slag on Titanium, Silicon, and Aluminum Contents in Superalloy During Electroslag Remelting

    NASA Astrophysics Data System (ADS)

    Jiang, Zhou-Hua; Hou, Dong; Dong, Yan-Wu; Cao, Yu-Long; Cao, Hai-Bo; Gong, Wei

    2016-04-01

    Many factors influence the chemical composition in electroslag remelting (ESR) steel, including atmosphere in crucible, melting rate, slag composition, deoxidation, and so on. Fluoride-based slag, which is exposed to liquid metal directly, influences the chemical composition of ESR ingots to a large extent. The present paper focuses on the effect of slag on the titanium, silicon, and aluminum contents in ingots based on the interaction of the slag and metal. In present work, superalloy of GH8825 and several slags containing different CaO contents have been employed for investigating the effect of slag on titanium, silicon, and aluminum contents in an electrical resistance furnace under argon atmosphere. Results indicate that the higher CaO content in slag has better capacity for avoiding loss of titanium caused by the reaction of titanium with silica in slag, especially in case of remelting superalloy with high titanium and low silicon content. The CaO has a great effect on the activities of TiO2, SiO2, and Al2O3. Thermodynamic analysis is applied to investigate the CaO behavior. Based on the ion and molecule coexistence theory of slag, activity model is established to calculate the activities of components containing titanium, silicon, and aluminum elements in a six-component slag consisting of CaO-CaF2-Al2O3-SiO2-TiO2-MgO. The components containing titanium, silicon, and aluminum in slag are mainly CaO·TiO2, 2CaO·SiO2, CaO·SiO2, CaO·Al2O3, and MgO·Al2O3. With the increase of CaO mass fraction in slag, the activity coefficient of SiO2 decreases significantly, whereas slightly change happens for Al2O3. As a result, the lg ({{γ_{{{{SiO}}2 }} } {/ {{{γ_{{{{SiO}}2 }} } {γ_{{{{TiO}}2 }} }}} {γ_{{{{TiO}}2 }} }}) decreases with increasing CaO content, which is better for preventing loss of titanium caused by the reaction of titanium with silica in slag. The slag with high CaO and appropriate TiO2 content is suitable for electroslag remelting of GH8825.

  17. Synthetic Coal Slag Infiltration into Varying Refractory Materials

    SciTech Connect

    Kaneko, Tetsuya K; Thomas, Hugh; Bennett, James P; Sridhar, Seetharaman

    2012-10-01

    The infiltrations of synthetic coal slag into 99%Al{sub 2}O{sub 3}, 85%Al{sub 2}O{sub 3}–15%SiO{sub 2}, and 90%Cr{sub 2}O{sub 3}–10%Al{sub 2}O{sub 3} refractories with a temperature gradient induced along the penetration direction were compared to one another. The infiltrating slag was synthesized with a composition that is representative of an average of the ash contents from U S coal feedstock. Experiments were conducted with a hot-face temperature of 1450°C in a CO/CO{sub 2} atmosphere. Minimal penetration was observed in the 90%Cr{sub 2}O{sub 3}–10%Al{sub 2}O{sub 3} material because interactions between the refractory and the slag produced a protective layer of FeCr{sub 2}O{sub 4}, which impeded slag flow into the bulk of the refractory. After 5 h, the 99%Al{sub 2}O{sub 3} sample exhibited an average penetration of 12.7 mm whereas the 85%Al{sub 2}O{sub 3}–15%SiO{sub 2} sample showed 3.8 mm. Slag infiltrated into the 99%Al{sub 2}O{sub 3} and 85%Al{sub 2}O{sub 3}–15%SiO{sub 2} refractory systems by dissolving the respective refractories' matrix materials, which consist of fine Al{sub 2}O{sub 3} particles and an amorphous alumino-silicate phase. Due to enrichment in SiO{sub 2}, a network-former, infiltration into the 85%Al{sub 2}O{sub 3}–15%SiO{sub 2} system yielded a higher viscosity slag and hence, a shallower penetration depth. The results suggest that slag infiltration can be limited by interactions with the refractory through the formation of either a solid layer that physically impedes fluid flow or a more viscous slag that retards infiltration.

  18. Analysis of Slug Tests in Formations of High Hydraulic Conductivity

    USGS Publications Warehouse

    Butler, J.J.; Garnett, E.J.; Healey, J.M.

    2003-01-01

    A new procedure is presented for the analysis of slug tests performed in partially penetrating wells in formations of high hydraulic conductivity. This approach is a simple, spreadsheet-based implementation of existing models that can be used for analysis of tests from confined or unconfined aquifers. Field examples of tests exhibiting oscillatory and nonoscillatory behavior are used to illustrate the procedure and to compare results with estimates obtained using alternative approaches. The procedure is considerably simpler than recently proposed methods for this hydrogeologic setting. Although the simplifications required by the approach can introduce error into hydraulic-conductivity estimates, this additional error becomes negligible when appropriate measures are taken in the field. These measures are summarized in a set of practical field guidelines for slug tests in highly permeable aquifers.

  19. Uniformly embedded silver nanomesh as highly bendable transparent conducting electrode

    NASA Astrophysics Data System (ADS)

    Choi, Hak-Jong; Choo, Soyoung; Jung, Pil-Hoon; Shin, Ju-Hyeon; Kim, Yang-Doo; Lee, Heon

    2015-02-01

    Ag-nanomesh-based highly bendable conducting electrodes are developed using a combination of metal nanotransfer printing and embossing for the 6-inch wafer scale. Two Ag nanomeshes, including pitch sizes of 7.5 and 10 μm, are used to obtain highly transparent (approximately 85% transmittance at a wavelength of 550 nm) and electrically conducting properties (below 10 Ω sq-1). The Ag nanomeshes are also distinguished according to the fabrication process, which is called transferred or embedded Ag nanomesh on polyethylene terephthalate (PET) substrate, in order to compare their stability against bending stress. Then the enhancement of bending stability when the Ag nanomesh is embedded in the PET substrate is confirmed.

  20. Powder-Derived High-Conductivity Coatings for Copper Alloys

    NASA Technical Reports Server (NTRS)

    Thomas-Ogbuji, Linus U.

    2003-01-01

    Makers of high-thermal-flux engines prefer copper alloys as combustion chamber liners, owing to a need to maximize heat dissipation. Since engine environments are strongly oxidizing in nature and copper alloys generally have inadequate resistance to oxidation, the liners need coatings for thermal and environmental protection; however, coatings must be chosen with great care in order to avoid significant impairment of thermal conductivity. Powder-derived chromia- and alumina- forming alloys are being studied under NASA's programs for advanced reusable launch vehicles to succeed the space shuttle fleet. NiCrAlY and Cu-Cr compositions optimized for high thermal conductivity have been tested for static and cyclic oxidation, and for susceptibility to blanching - a mode of degradation arising from oxidation-reduction cycling. The results indicate that the decision to coat the liners or not, and which coating/composition to use, depends strongly on the specific oxidative degradation mode that prevails under service conditions.

  1. Method for producing highly conformal transparent conducting oxides

    DOEpatents

    Elam, Jeffrey W.; Mane, Anil U.

    2016-07-26

    A method for forming a transparent conducting oxide product layer. The method includes use of precursors, such as tetrakis-(dimethylamino) tin and trimethyl indium, and selected use of dopants, such as SnO and ZnO for obtaining desired optical, electrical and structural properties for a highly conformal layer coating on a substrate. Ozone was also input as a reactive gas which enabled rapid production of the desired product layer.

  2. Phosphorus Equilibrium Between Liquid Iron and CaO-SiO2-MgO-Al2O3-FeO-P2O5 Slag Part 1: Literature Review, Methodology, and BOF Slags

    NASA Astrophysics Data System (ADS)

    Assis, Andre N.; Tayeb, Mohammed A.; Sridhar, Seetharaman; Fruehan, Richard J.

    2015-10-01

    Although the phosphorus reaction in steelmaking has been extensively studied, it continues to be a relevant topic as low phosphorus iron sources become less available and more expensive, necessitating the need for more accurate predictions of the partitioning of phosphorous as function of slag composition and temperature. The current study revisits some of the relevant literature on the topic and details the methodology and experimental setup used in recent studies on phosphorus equilibrium between liquid iron and slags. New data for BOF-type slags are presented, where equilibrium was approached from both metal and slag sides i.e., phosphorus was transferred from metal to slag and vice versa. It was found that slags with basicities higher than 2.5 and FeO contents around 20 to 25 wt pct can promote extensive dephosphorization, and high L P, ((pct P)/[pct P]), values were observed i.e., greater than 500.

  3. Hierarchical nanostructured conducting polymer hydrogel with high electrochemical activity

    PubMed Central

    Pan, Lijia; Yu, Guihua; Zhai, Dongyuan; Lee, Hye Ryoung; Zhao, Wenting; Liu, Nian; Wang, Huiliang; Tee, Benjamin C.-K.; Shi, Yi; Cui, Yi; Bao, Zhenan

    2012-01-01

    Conducting polymer hydrogels represent a unique class of materials that synergizes the advantageous features of hydrogels and organic conductors and have been used in many applications such as bioelectronics and energy storage devices. They are often synthesized by polymerizing conductive polymer monomer within a nonconducting hydrogel matrix, resulting in deterioration of their electrical properties. Here, we report a scalable and versatile synthesis of multifunctional polyaniline (PAni) hydrogel with excellent electronic conductivity and electrochemical properties. With high surface area and three-dimensional porous nanostructures, the PAni hydrogels demonstrated potential as high-performance supercapacitor electrodes with high specific capacitance (∼480 F·g-1), unprecedented rate capability, and cycling stability (∼83% capacitance retention after 10,000 cycles). The PAni hydrogels can also function as the active component of glucose oxidase sensors with fast response time (∼0.3 s) and superior sensitivity (∼16.7 μA·mM-1). The scalable synthesis and excellent electrode performance of the PAni hydrogel make it an attractive candidate for bioelectronics and future-generation energy storage electrodes. PMID:22645374

  4. A Novel Methodology to Synthesize Highly Conductive Anion Exchange Membranes

    NASA Astrophysics Data System (ADS)

    He, Yubin; Pan, Jiefeng; Wu, Liang; Zhu, Yuan; Ge, Xiaolin; Ran, Jin; Yang, Zhengjin; Xu, Tongwen

    2015-08-01

    Alkaline polyelectrolyte fuel cell now receives growing attention as a promising candidate to serve as the next generation energy-generating device by enabling the use of non-precious metal catalysts (silver, cobalt, nickel et al.). However, the development and application of alkaline polyelectrolyte fuel cell is still blocked by the poor hydroxide conductivity of anion exchange membranes. In order to solve this problem, we demonstrate a methodology for the preparation of highly OH- conductive anion exchange polyelectrolytes with good alkaline tolerance and excellent dimensional stability. Polymer backbones were grafted with flexible aliphatic chains containing two or three quaternized ammonium groups. The highly flexible and hydrophilic multi-functionalized side chains prefer to aggregate together to facilitate the formation of well-defined hydrophilic-hydrophobic microphase separation, which is crucial for the superior OH- conductivity of 69 mS/cm at room temperature. Besides, the as-prepared AEMs also exhibit excellent alkaline tolerance as well as improved dimensional stability due to their carefully designed polymer architecture, which provide new directions to pursue high performance AEMs and are promising to serve as a candidate for fuel cell technology.

  5. High Resolution Global Electrical Conductivity Variations in the Earth's Mantle

    NASA Astrophysics Data System (ADS)

    Kelbert, A.; Sun, J.; Egbert, G. D.

    2013-12-01

    Electrical conductivity of the Earth's mantle is a valuable constraint on the water content and melting processes. In Kelbert et al. (2009), we obtained the first global inverse model of electrical conductivity in the mantle capable of providing constraints on the lateral variations in mantle water content. However, in doing so we had to compromise on the problem complexity by using the historically very primitive ionospheric and magnetospheric source assumptions. In particular, possible model contamination by the auroral current systems had greatly restricted our use of available data. We have now addressed this problem by inverting for the external sources along with the electrical conductivity variations. In this study, we still focus primarily on long period data that are dominated by quasi-zonal source fields. The improved understanding of the ionospheric sources allows us to invert the magnetic fields directly, without a correction for the source and/or the use of transfer functions. It allows us to extend the period range of available data to 1.2 days - 102 days, achieving better sensitivity to the upper mantle and transition zone structures. Finally, once the source effects in the data are accounted for, a much larger subset of observatories may be used in the electrical conductivity inversion. Here, we use full magnetic fields at 207 geomagnetic observatories, which include mid-latitude, equatorial and high latitude data. Observatory hourly means from the years 1958-2010 are employed. The improved quality and spatial distribution of the data set, as well as the high resolution modeling and inversion using degree and order 40 spherical harmonics mapped to a 2x2 degree lateral grid, all contribute to the much improved resolution of our models, representing a conceptual step forward in global electromagnetic sounding. We present a fully three-dimensional, global electrical conductivity model of the Earth's mantle as inferred from ground geomagnetic

  6. Study on Control of Inclusion Compositions in Tire Cord Steel by Low Basicity Top Slag

    NASA Astrophysics Data System (ADS)

    Xin, Cai-ping; Yue, Feng; Jiang, Chen-xu; Wu, Qi-fan

    2016-01-01

    Top slag melting experiment was conducted in a silicon molybdenum furnace with tire cord steel billet. The influence of top slag composition on the plasticity of CaO-Al2O3-SiO2-MgO inclusion and inclusion plasticization conditions was calculated by thermodynamic software FactSage. Use the thermodynamic calculation to guide the laboratory experiments to study slag compositions influence inclusions composition. Then industrial experiments were conducted based on the theoretical calculation and results of laboratory experiments. Scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS) were used to determine the morphology and composition of inclusions in steel. All studies show that in the CaO-Al2O3-SiO2-10% MgO diagram, when CaO = 8-48%, SiO2 = 35-75%, Al2O3 = 0-32%, inclusions are in the plastic area. When basicity of top slag is certain, Al2O3 content in inclusions increases with the increase of Al2O3 content in the slag, and the distribution of inclusions becomes scattered with the increase of Al2O3 content in slag. Inclusion plasticization can be achieved when the binary basicities of top slag are 0.6, 0.8-1.2, 1.4 and corresponding w(Al2O3)s are 2-15%, 2-10%, <2%. According to industrial experimental results, when top slag basicity decreases from 1.5 to 0.67-0.9 and Al2O3 content decreases below 10 wt%, the inclusion falls into plastic area. It is feasible in practice to control the CaO-Al2O3-SiO2-MgO inclusions plastic through adjusting Al2O3 content in slag.

  7. Method and apparatus for connecting high voltage leads to a high temperature super-conducting transformer

    DOEpatents

    Golner, Thomas M.; Mehta, Shirish P.

    2005-07-26

    A method and apparatus for connecting high voltage leads to a super-conducting transformer is provided that includes a first super-conducting coil set, a second super-conducting coil set, and a third super-conducting coil set. The first, second and third super-conducting coil sets are connected via an insulated interconnect system that includes insulated conductors and insulated connectors that are utilized to connect the first, second, and third super-conducting coil sets to the high voltage leads.

  8. Highly conductive paper for energy-storage devices

    PubMed Central

    Hu, Liangbing; Choi, Jang Wook; Yang, Yuan; Jeong, Sangmoo; La Mantia, Fabio; Cui, Li-Feng; Cui, Yi

    2009-01-01

    Paper, invented more than 2,000 years ago and widely used today in our everyday lives, is explored in this study as a platform for energy-storage devices by integration with 1D nanomaterials. Here, we show that commercially available paper can be made highly conductive with a sheet resistance as low as 1 ohm per square (Ω/sq) by using simple solution processes to achieve conformal coating of single-walled carbon nanotube (CNT) and silver nanowire films. Compared with plastics, paper substrates can dramatically improve film adhesion, greatly simplify the coating process, and significantly lower the cost. Supercapacitors based on CNT-conductive paper show excellent performance. When only CNT mass is considered, a specific capacitance of 200 F/g, a specific energy of 30–47 Watt-hour/kilogram (Wh/kg), a specific power of 200,000 W/kg, and a stable cycling life over 40,000 cycles are achieved. These values are much better than those of devices on other flat substrates, such as plastics. Even in a case in which the weight of all of the dead components is considered, a specific energy of 7.5 Wh/kg is achieved. In addition, this conductive paper can be used as an excellent lightweight current collector in lithium-ion batteries to replace the existing metallic counterparts. This work suggests that our conductive paper can be a highly scalable and low-cost solution for high-performance energy storage devices. PMID:19995965

  9. High pressure differential conductance measurements of (Pb,Sn)Se

    NASA Astrophysics Data System (ADS)

    Paul, Tiffany; Vangennep, Derrick; Jackson, Daniel; Biswas, Amlan; Hamlin, James

    Topological transitions have been recognized as a new type of quantum phase transition. Recently, a number of papers have reported scanning tunneling microscope (STM) measurements of the Landau level spectra of topologically non-trivial materials. Such measurements can offer substantial insight into the nature of the transition between topologically distinct phases. Although applied pressure represents an attractive means to drive a topological quantum phase transition, STM measurements can not be performed under high pressure conditions. In this talk, I will discuss our recent attempts to observe Landau level spectra in compressed (Pb,Sn)Se using differential conductance measurements. Acknowledgements: TAP supported by REU NSF DMR-1461019. Pressure cell development and measurements at high magnetic fields supported by the National High Magnetic Field Laboratory User Collaboration Grants Program. Synthesis, characterization, and high pressure measurements supported by NSF DMR-1453752.

  10. Effect of Physicochemical Properties of Slag and Flux on the Removal Rate of Oxide Inclusion from Molten Steel

    NASA Astrophysics Data System (ADS)

    Park, Jun Seok; Park, Joo Hyun

    2016-08-01

    The slag-metal reaction experiments were carried out using a high-frequency induction furnace to confirm the effect of slag composition on the removal rate of inclusions in molten steel through the CaO-based slags. The apparent rate constant of oxygen removal (k O) was obtained as a function of slag composition. It increased with increasing basicity, and the content of MgO and CaF2, whereas it decreased by increasing the content of Al2O3 in the slag. The removal rate of inclusions was strongly affected not only by the driving force of the chemical dissolution but also by the viscosity of the slags and fluxes.

  11. High thermal conductivity of chain-oriented amorphous polythiophene.

    PubMed

    Singh, Virendra; Bougher, Thomas L; Weathers, Annie; Cai, Ye; Bi, Kedong; Pettes, Michael T; McMenamin, Sally A; Lv, Wei; Resler, Daniel P; Gattuso, Todd R; Altman, David H; Sandhage, Kenneth H; Shi, Li; Henry, Asegun; Cola, Baratunde A

    2014-05-01

    Polymers are usually considered thermal insulators, because the amorphous arrangement of the molecular chains reduces the mean free path of heat-conducting phonons. The most common method to increase thermal conductivity is to draw polymeric fibres, which increases chain alignment and crystallinity, but creates a material that currently has limited thermal applications. Here we show that pure polythiophene nanofibres can have a thermal conductivity up to ∼ 4.4 W m(-1) K(-1) (more than 20 times higher than the bulk polymer value) while remaining amorphous. This enhancement results from significant molecular chain orientation along the fibre axis that is obtained during electropolymerization using nanoscale templates. Thermal conductivity data suggest that, unlike in drawn crystalline fibres, in our fibres the dominant phonon-scattering process at room temperature is still related to structural disorder. Using vertically aligned arrays of nanofibres, we demonstrate effective heat transfer at critical contacts in electronic devices operating under high-power conditions at 200 °C over numerous cycles. PMID:24681778

  12. Highly conductive grain boundaries in copper oxide thin films

    NASA Astrophysics Data System (ADS)

    Deuermeier, Jonas; Wardenga, Hans F.; Morasch, Jan; Siol, Sebastian; Nandy, Suman; Calmeiro, Tomás; Martins, Rodrigo; Klein, Andreas; Fortunato, Elvira

    2016-06-01

    High conductivity in the off-state and low field-effect mobility compared to bulk properties is widely observed in the p-type thin-film transistors of Cu2O, especially when processed at moderate temperature. This work presents results from in situ conductance measurements at thicknesses from sub-nm to around 250 nm with parallel X-ray photoelectron spectroscopy. An enhanced conductivity at low thickness is explained by the occurrence of Cu(II), which is segregated in the grain boundary and locally causes a conductivity similar to CuO, although the surface of the thick film has Cu2O stoichiometry. Since grains grow with an increasing film thickness, the effect of an apparent oxygen excess is most pronounced in vicinity to the substrate interface. Electrical properties of Cu2O grains are at least partially short-circuited by this effect. The study focuses on properties inherent to copper oxide, although interface effects cannot be ruled out. This non-destructive, bottom-up analysis reveals phenomena which are commonly not observable after device fabrication, but clearly dominate electrical properties of polycrystalline thin films.

  13. Thermal conduction in single-layer black phosphorus: highly anisotropic?

    PubMed

    Jiang, Jin-Wu

    2015-02-01

    The single-layer black phosphorus is characteristic for its puckered structure, which has led to distinct anisotropy in its optical, electronic, and mechanical properties. We use the non-equilibrium Green's function approach and the first-principles method to investigate the thermal conductance for single-layer black phosphorus in the ballistic transport regime, in which the phonon-phonon scattering is neglected. We find that the anisotropy in the thermal conduction is very weak for the single-layer black phosphorus--the difference between two in-plane directions is less than 4%. Our phonon calculations disclose that the out-of-plane acoustic phonon branch has lower group velocities in the direction perpendicular to the pucker, as the black phosphorus is softer in this direction, leading to a weakening effect for the thermal conductance in the perpendicular direction. However, the longitudinal acoustic phonon branch behaves abnormally; i.e., the group velocity of this phonon branch is higher in the perpendicular direction, although the single-layer black phosphorus is softer in this direction. The abnormal behavior of the longitudinal acoustic phonon branch is closely related to the highly anisotropic Poisson's ratio in the single-layer black phosphorus. As a result of the counteraction between the out-of-plane phonon mode and the in-plane phonon modes, the thermal conductance in the perpendicular direction is weaker than the parallel direction, but the anisotropy is pretty small.

  14. High Conductance Loop Heat Pipes for Space Application

    NASA Astrophysics Data System (ADS)

    Semenov, Sergey Y.; Cho, Wei-Lin; Jensen, Scott M.

    2006-01-01

    Three high conductance Loop Heat Pipes (LHPs) for the Geostationary Imaging Fourier Transform Spectrometer (GIFTS) were designed, fabricated and thermal vacuum tested. One LHP with ammonia working fluid was designed for heat removal from a cryocooler cold head. Two ethane LHPs were designed to reject heat from the aft and fore optics to space. Thermal performance tests were performed in a vacuum chamber with attached masses simulating actual components. Thermal tests were also conducted on the bench and in an environmental chamber. The following features of the GIFTS LHPs were observed: (a) reliable startup and steady state operation with conductance as high as 83W/°C at various temperatures; (b) precision temperature control using compensation chamber heater during thermal cycling. Heat input power and condenser temperatures were varied periodically, while evaporator was maintained at a constant temperature. Temperature of the evaporator heat input surface fluctuated only by a fraction of a degree; (c) in addition there was no thermal performance degradation after 16 month of storage. The LHPs are installed on the instrument and waiting for a launch platform.

  15. The zwitterion effect in high-conductivity polyelectrolyte materials

    NASA Astrophysics Data System (ADS)

    Tiyapiboonchaiya, Churat; Pringle, Jennifer M.; Sun, Jiazeng; Byrne, Nolene; Howlett, Patrick C.; Macfarlane, Douglas R.; Forsyth, Maria

    2004-01-01

    The future of lithium metal batteries as a widespread, safe and reliable form of high-energy-density rechargeable battery depends on a significant advancement in the electrolyte material used in these devices. Molecular solvent-based electrolytes have been superceded by polymer electrolytes in some prototype devices, primarily in a drive to overcome leakage and flammability problems, but these often exhibit low ionic conductivity and prohibitively poor lithium-ion transport. To overcome this, it is necessary to encourage dissociation of the lithium ion from the anionic polymer backbone, ideally without the introduction of competing, mobile ionic species. Here we demonstrate the effect of zwitterionic compounds, where the cationic and anionic charges are immobilized on the same molecule, as extremely effective lithium ion 'dissociation enhancers'. The zwitterion produces electrolyte materials with conductivities up to seven times larger than the pure polyelectrolyte gels, a phenomenon that appears to be common to a number of different copolymer and solvent systems.

  16. High Power Tests of Normal Conducting Single-Cell Structures

    SciTech Connect

    Dolgashev, V.A.; Tantawi, S.G.; Nantista, C.D.; Higashi, Y.; Higo, T.; /KEK, Tsukuba

    2007-11-07

    We report the results of the first high power tests of single-cell traveling-wave and standing-wave structures. These tests are part of an experimental and theoretical study of rf breakdown in normal conducting structures at 11.4 GHz. The goal of this study is to determine the gradient potential of normal-conducting rf-powered particle beam accelerators. The test setup consists of reusable mode converters and short test structures and is powered by SLAC's XL-4 klystron. This setup was created for economical testing of different cell geometries, cell materials and preparation techniques with short turn-around time. The mode launchers and structures were manufactured at SLAC and KEK and tested in the SLAC Klystron Test Lab.

  17. Effect of electric arc furnace slag on growth and physiology of maize (Zea mays L.).

    PubMed

    Radić, Sandra; Crnojević, Helena; Sandev, Dubravka; Jelić, Sonja; Sedlar, Zorana; Glavaš, Katarina; Pevalek-Kozlina, Branka

    2013-12-01

    Basic slag, used in this study as a potential source of certain nutrients, is a byproduct of the production of steel in electric arc furnace (EAF). A pot experiment with two nutrient-poor substrates was conducted to investigate to compare the effect of EAF steel slag and fertilizers NPK + F e on growth and availability of specific nutrients to maize. Mineral content of both substrate and plant leaves, growth, chlorophyll fluorescence and photosynthetic pigments were measured following six weeks of cultivation. As steel slag also contains trace amounts of heavy metals, certain oxidative parameters (antioxidative enzyme activities and lipid peroxidation) were evaluated as well. The steel slag improved soil mineral composition, increased above ground maize biomass by providing Fe, Mn, Mg, K and partly P and improved photosynthetic parameters. The potential phytotoxicity of EAF slag containing substrates was not determined as evaluated by MDA (malondialdehyde), GR (glutathione reductase) and APX (ascorbate peroxidase) levels. The obtained results show that EAF steel slag is comparable to NPK + F e in supplying nutrients for maize growth, indicating the potential of EAF steel slag as an inexpensive and non-phytotoxic nutrient supplier especially in poor soils.

  18. Feasibility study of using brick made from municipal solid waste incinerator fly ash slag.

    PubMed

    Lin, Kae Long

    2006-10-11

    This study deals with the effect of MSWI slag on fired clay bricks. Brick samples were heated to temperatures which varied from 800 to 1,000 degrees C for 6h, with a heating rate of 10 degrees C/min. The material properties of the resultant material then determined, including speciation variation, loss on ignition, shrinkage, bulk density, 24-h absorption rate and compressive strength. Toxicity Characteristic Leaching Procedure tests were also conducted. The results indicate that the heavy metal concentrations in the leachates met the current regulatory thresholds. Increasing the amount of MSWI slag resulted in a decrease in the water absorption rate and an increase in the compressive strength of the MSWI-slag bricks. The 24-h absorption rate and compressive strength of the MSWI-slag brick made from samples containing slag sintered at 1,000 degrees C all met the Chinese National Standard (CNS) building requirements for second-class brick. The addition of MSWI slag to the mixture reduced the degree of firing shrinkage. This indicates that MSWI slag is indeed suitable for the partial replacement of clay in bricks.

  19. Effect of electric arc furnace slag on growth and physiology of maize (Zea mays L.).

    PubMed

    Radić, Sandra; Crnojević, Helena; Sandev, Dubravka; Jelić, Sonja; Sedlar, Zorana; Glavaš, Katarina; Pevalek-Kozlina, Branka

    2013-12-01

    Basic slag, used in this study as a potential source of certain nutrients, is a byproduct of the production of steel in electric arc furnace (EAF). A pot experiment with two nutrient-poor substrates was conducted to investigate to compare the effect of EAF steel slag and fertilizers NPK + F e on growth and availability of specific nutrients to maize. Mineral content of both substrate and plant leaves, growth, chlorophyll fluorescence and photosynthetic pigments were measured following six weeks of cultivation. As steel slag also contains trace amounts of heavy metals, certain oxidative parameters (antioxidative enzyme activities and lipid peroxidation) were evaluated as well. The steel slag improved soil mineral composition, increased above ground maize biomass by providing Fe, Mn, Mg, K and partly P and improved photosynthetic parameters. The potential phytotoxicity of EAF slag containing substrates was not determined as evaluated by MDA (malondialdehyde), GR (glutathione reductase) and APX (ascorbate peroxidase) levels. The obtained results show that EAF steel slag is comparable to NPK + F e in supplying nutrients for maize growth, indicating the potential of EAF steel slag as an inexpensive and non-phytotoxic nutrient supplier especially in poor soils. PMID:24275594

  20. Transient Thermo-fluid Model of Meniscus Behavior and Slag Consumption in Steel Continuous Casting

    NASA Astrophysics Data System (ADS)

    Jonayat, A. S. M.; Thomas, Brian G.

    2014-10-01

    The behavior of the slag layer between the oscillating mold wall, the slag rim, the slag/liquid steel interface, and the solidifying steel shell, is of immense importance for the surface quality of continuous-cast steel. A computational model of the meniscus region has been developed, that includes transient heat transfer, multi-phase fluid flow, solidification of the slag, and movement of the mold during an oscillation cycle. First, the model is applied to a lab experiment done with a "mold simulator" to verify the transient temperature-field predictions. Next, the model is verified by matching with available literature and plant measurements of slag consumption. A reasonable agreement has been observed for both temperature and flow-field. The predictions show that transient temperature behavior depends on the location of the thermocouple during the oscillation relative to the meniscus. During an oscillation cycle, heat transfer variations in a laboratory frame of reference are more severe than experienced by the moving mold thermocouples, and the local heat transfer rate is increased greatly when steel overflows the meniscus. Finally, the model is applied to conduct a parametric study on the effect of casting speed, stroke, frequency, and modification ratio on slag consumption. Slag consumption per unit area increases with increase of stroke and modification ratio, and decreases with increase of casting speed while the relation with frequency is not straightforward. The match between model predictions and literature trends suggests that this methodology can be used for further investigations.

  1. Transient Response of Different Highly Conductive PCM Composites

    NASA Astrophysics Data System (ADS)

    Mahmoud Alhamdo, Mohammed H.; Bdaiwi, Bashar A.; Hasan, Ali H.

    In this work, the thermal conductivity of paraffin wax has been enhanced by employing four different high conductivity additives infiltrated within the PCM. These include the use of Graphite Powder (GP), Copper Particles (CP), Aluminum oxide Particles (AP), and Copper Network (CN). Four different types of pure waxes were selected, tested and compared. Twelve samples of wax/additives composites were prepared by adding different mass ratios of 3, 6 and 9 % of additives by weight in each type of wax. The storage system contains spherical capsules filled with composite PCMs that are packed in an insulated cylindrical storage. Transient temperature based governing equations have been developed and solved numerically by both ANSYS FLUENT 14 code and by numerical implicit time marching model. With progress of time, results showed that the numerical predictions of ANSYS software start to deviate from the experimental observations. The grade-B paraffin was found to be the best one. Results indicate that all the enhancement methods have significant effect on the thermal response of the system. However, the utilization of 6 % additives by weight has been found to provide the best enhancement effect. The developed new-sort CN composite is found to produce the best thermal response due to its good homogeneity with wax and its high conductivity. Results showed that for CN composite with 6 % additives, the charging and discharging time decreased by 26.4 and 30.3 % respectively than that of pure wax and the thermal conductivity enhanced by 2.57 times that of pure wax.

  2. High-strength carbon nanotube fibre-like ribbon with high ductility and high electrical conductivity.

    PubMed

    Wang, J N; Luo, X G; Wu, T; Chen, Y

    2014-01-01

    Macroscopic fibres made up of carbon nanotubes exhibit properties far below theoretical predictions and even much lower than those for conventional carbon fibres. Here we report improvements of mechanical and electrical properties by more than one order of magnitude by pressurized rolling. Our carbon nanotubes self-assemble to a hollow macroscopic cylinder in a tube reactor operated at high temperature and then condense in water or ethanol to form a fibre, which is continually spooled in an open-air environment. This initial fibre is densified by rolling under pressure, leading to a combination of high tensile strength (3.76-5.53 GPa), high tensile ductility (8-13%) and high electrical conductivity ((1.82-2.24) × 10(4) S cm(-1)). Our study therefore demonstrates strategies for future performance maximization and the very considerable potential of carbon nanotube assemblies for high-end uses.

  3. Hybrid high-temperature superconductor/conducting polymer systems

    NASA Astrophysics Data System (ADS)

    Jones, Christopher Todd

    Hybrid systems of high-temperature superconductors and conducting polymers have been assembled and their properties assayed. Studies were conducted on several systems including bilayer thin film assemblies, particle composites, and intercalation materials. Crucial to the preparation of these ceramic/polymer composites is the availability of a pristine high-temperature superconductor surface and the identification of new synthetic methods that are capable of combining in an intimate manner these two different phases of electronic material. Surface corrosion and crystallographic orientation of the superconductor are found to be important variables which influence the polymer/cuprate charge transfer characteristics. To prepare many of the polymer composites described herein electrodeposition methods were employed. In this context, self-assembled monolayers were found to dramatically affect growth and the surface morphology of electrochemically deposited polypyrrole on bulk and thin film superconductors of YBasb2Cusb3Osb{7-x}. Conductivity experiments were performed to measure the temperature dependence of resistivity, superconducting transition temperature, and critical currents before and after polymer deposition as well as before and after polymer doping. Modulation of the transition temperature in superconducting/conducting polymer bilayer assemblies was accomplished by oxidative and reductive doping of the conducting polymer. These bilayer systems were used to create a "molecular switch" for lowering and raising the transition temperature of the superconductor. As another method for preparing composite polymer/superconductor structures, the intercalation of polypyrrole into the lattice of various Bi-Sr-Ca-Cu-O phases was accomplished by vapor phase exposure of iodine intercalated Bi-Sr-Ca-Cu-O with pyrrole monomer. X-ray powder diffraction was used to assess the structural changes which occur upon pyrrole exposure. Likewise, an increase of a 3.5 A in the distance

  4. Monitoring the condition of the slag crust in blast furnaces

    SciTech Connect

    Chernov, N.N.; Marder, B.F.; Demidenko, T.V.; Riznitskii, I.G.; Safina, L.A.; Dyshlevich, I.I.; Tkach, A.Ya.

    1988-05-01

    Studies conducted at the Krivorozhstal' combine blast furnaces have shown that fusion of the crust can be established from the change in the total content of alkali metals in the slag. After the furnaces were blown out for repairs the remaining lining and crust were inspected. It was found that the lining of the uncooled part of the stock remained in relatively good shape with the greatest amount of lining wear seen between the second row of stack coolers and bosh coolers. The composition and structure of the slag crust for different regions of the furnaces were analyzed and various physicochemical properties leading to crust formation and behavior were assessed. It was concluded that the systematic determination of the fraction of K/sub 2/O in the alkali compounds in the furnace slag will permit monitoring of the conditions of the slag crust in the furnace and, in the event of the onset of its collapse, will enable measures to be taken to stabilize the heating of the furnace.

  5. Advanced Liquid-Cooling Garment Using Highly Thermally Conductive Sheets

    NASA Technical Reports Server (NTRS)

    Ruemmele, Warren P.; Bue, Grant C.; Orndoff, Evelyne; Tang, Henry

    2010-01-01

    This design of the liquid-cooling garment for NASA spacesuits allows the suit to remove metabolic heat from the human body more effectively, thereby increasing comfort and performance while reducing system mass. The garment is also more flexible, with fewer restrictions on body motion, and more effectively transfers thermal energy from the crewmember s body to the external cooling unit. This improves the garment s performance in terms of the maximum environment temperature in which it can keep a crewmember comfortable. The garment uses flexible, highly thermally conductive sheet material (such as graphite), coupled with cooling water lines of improved thermal conductivity to transfer the thermal energy from the body to the liquid cooling lines more effectively. The conductive sheets can be layered differently, depending upon the heat loads, in order to provide flexibility, exceptional in-plane heat transfer, and good through-plane heat transfer. A metal foil, most likely aluminum, can be put between the graphite sheets and the external heat source/sink in order to both maximize through-plane heat transfer at the contact points, and to serve as a protection to the highly conductive sheets. Use of a wicking layer draws excess sweat away from the crewmember s skin and the use of an outer elastic fabric ensures good thermal contact of the highly conductive underlayers with the skin. This allows the current state of the art to be improved by having cooling lines that can be more widely spaced to improve suit flexibility and to reduce weight. Also, cooling liquid does not have to be as cold to achieve the same level of cooling. Specific areas on the human body can easily be targeted for greater or lesser cooling to match human physiology, a warmer external environment can be tolerated, and spatial uniformity of the cooling garment can be improved to reduce vasoconstriction limits. Elements of this innovation can be applied to other embodiments to provide effective heat

  6. Changes in mineralogical and leaching properties of converter steel slag resulting from accelerated carbonation at low CO2 pressure.

    PubMed

    van Zomeren, André; van der Laan, Sieger R; Kobesen, Hans B A; Huijgen, Wouter J J; Comans, Rob N J

    2011-11-01

    Steel slag can be applied as substitute for natural aggregates in construction applications. The material imposes a high pH (typically 12.5) and low redox potential (Eh), which may lead to environmental problems in specific application scenarios. The aim of this study is to investigate the potential of accelerated steel slag carbonation, at relatively low pCO2 pressure (0.2 bar), to improve the environmental pH and the leaching properties of steel slag, with specific focus on the leaching of vanadium. Carbonation experiments are performed in laboratory columns with steel slag under water-saturated and -unsaturated conditions and temperatures between 5 and 90 °C. Two types of steel slag are tested; free lime containing (K3) slag and K1 slag with a very low free lime content. The fresh and carbonated slag samples are investigated using a combination of leaching experiments, geochemical modelling of leaching mechanisms and microscopic/mineralogical analysis, in order to identify the major processes that control the slag pH and resulting V leaching. The major changes in the amount of sequestered CO2 and the resulting pH reduction occurred within 24h, the free lime containing slag (K3-slag) being more prone to carbonation than the slag with lower free lime content (K1-slag). While carbonation at these conditions was found to occur predominantly at the surface of the slag grains, the formation of cracks was observed in carbonated K3 slag, suggesting that free lime in the interior of slag grains had also reacted. The pH of the K3 slag (originally pH±12.5) was reduced by about 1.5 units, while the K1 slag showed a smaller decrease in pH from about 11.7 to 11.1. However, the pH reduction after carbonation of the K3 slag was observed to lead to an increased V-leaching. Vanadium leaching from the K1 slag resulted in levels above the limit values of the Dutch Soil Quality Decree, for both the untreated and carbonated slag. V-leaching from the carbonated K3 slag remained

  7. Flux-freezing breakdown in high-conductivity magnetohydrodynamic turbulence.

    PubMed

    Eyink, Gregory; Vishniac, Ethan; Lalescu, Cristian; Aluie, Hussein; Kanov, Kalin; Bürger, Kai; Burns, Randal; Meneveau, Charles; Szalay, Alexander

    2013-05-23

    The idea of 'frozen-in' magnetic field lines for ideal plasmas is useful to explain diverse astrophysical phenomena, for example the shedding of excess angular momentum from protostars by twisting of field lines frozen into the interstellar medium. Frozen-in field lines, however, preclude the rapid changes in magnetic topology observed at high conductivities, as in solar flares. Microphysical plasma processes are a proposed explanation of the observed high rates, but it is an open question whether such processes can rapidly reconnect astrophysical flux structures much greater in extent than several thousand ion gyroradii. An alternative explanation is that turbulent Richardson advection brings field lines implosively together from distances far apart to separations of the order of gyroradii. Here we report an analysis of a simulation of magnetohydrodynamic turbulence at high conductivity that exhibits Richardson dispersion. This effect of advection in rough velocity fields, which appear non-differentiable in space, leads to line motions that are completely indeterministic or 'spontaneously stochastic', as predicted in analytical studies. The turbulent breakdown of standard flux freezing at scales greater than the ion gyroradius can explain fast reconnection of very large-scale flux structures, both observed (solar flares and coronal mass ejections) and predicted (the inner heliosheath, accretion disks, γ-ray bursts and so on). For laminar plasma flows with smooth velocity fields or for low turbulence intensity, stochastic flux freezing reduces to the usual frozen-in condition.

  8. Development of a high capacity variable conductance heat pipe.

    NASA Technical Reports Server (NTRS)

    Kosson, R.; Hembach, R.; Edelstein, F.; Loose, J.

    1973-01-01

    The high-capacity, pressure-primed, tunnel-artery wick concept was used in a gas-controlled variable conductance heat pipe. A variety of techniques were employed to control the size of gas/vapor bubbles trapped within the artery. Successful operation was attained with a nominal 6-foot long, 1-inch diameter cold reservoir VCHP using ammonia working fluid and nitrogen control gas. The pipe contained a heat exchanger to subcool the liquid in the artery. Maximum transport capacity with a 46-inch effective length was 1200 watts level (more than 50,000 watt-inches) and 800 watts at 0.5-inch adverse tilt.

  9. Mechanisms of pyrite oxidation to non-slagging species. Quarterly report, April 1, 1995--June 30, 1995

    SciTech Connect

    Akan-Etuk, A.E.J.; Mitchell, R.E.

    1995-12-01

    This document is the fourth quarterly status report on a project that is conducted at the High Temperature Gasdynamics Laboratory at Stanford University, Stanford, California and is concerned with enhancing the transformation of iron pyrite to non-slagging species during staged, low-NO{sub x} pulverized coal (P.C.) combustion. The research project is intended to advance PETC`s efforts to improve our technical understanding of the high-temperature chemical and physical processes involved in the utilization of coal. The work focuses on the mechanistic description and rate quantification of the effects of fuel properties and combustion environment on the oxidation of iron pyrite to form the non-slagging species magnetite. The knowledge gained from this work is intended to be incorporated into numerical codes that can be used to formulate anti-slagging strategies involving minimal disturbance of coal combustor performance. This project is to be performed over the three-year period from September 1994 to August 1997. The project aims to identify the mechanisms of pyrite combustion and to quantify their effects, in order to formulate a general rate expression for the combustion of pyrite that accounts for coal properties as well as furnace conditions.

  10. Subgap conductivity in SIN-junctions of high barrier transparency

    NASA Astrophysics Data System (ADS)

    Lotkhov, S. V.; Balashov, D. V.; Khabipov, M. I.; Buchholz, F.-I.; Zorin, A. B.

    2006-11-01

    We investigate the current-voltage characteristics of high-transparency superconductor-insulator-normal metal (SIN) junctions with the specific tunnel resistance ρ ≲ 30 Ω μm2. The junctions were fabricated from different superconducting and normal conducting materials, including Nb, Al, AuPd and Cu. The subgap leakage currents were found to be appreciably larger than those given by the standard tunnelling model. We explain our results using the model of two-electron tunnelling in the coherent diffusive transport regime. We demonstrate that even in the high-transparency SIN-junctions, a noticeable reduction of the subgap current can be achieved by splitting a junction into several submicron sub-junctions. These structures can be used as nonlinear low-noise shunts in rapid-single-flux-quantum (RSFQ) circuitry for controlling Josephson qubits.

  11. High-Temperature Proton-Conducting Ceramics Developed

    NASA Technical Reports Server (NTRS)

    Sayir, Ali; Dynys, Frederick W.; Berger, M. H.

    2005-01-01

    High-temperature protonic conductors (HTPC) are needed for hydrogen separation, hydrogen sensors, fuel cells, and hydrogen production from fossil fuels. The HTPC materials for hydrogen separation at high temperatures are foreseen to be metal oxides with the perovskite structure A(sup 2+)B(sup 4+)C(sup 2-, sub 3) and with the trivalent cation (M(sup 3+)) substitution at the B(sup 4+)-site to introduce oxygen vacancies. The high affinity for hydrogen ions (H(sup +)) is advantageous for protonic transport, but it increases the reactivity toward water (H2O) and carbon dioxide (CO2), which can lead to premature membrane failure. In addition, there are considerable technological challenges related to the processing of HTPC materials. The high melting point and multi-cation chemistry of HTPC materials creates difficulties in in achieving high-density, single-phase membranes by solid-state sintering. The presence of secondary phases and grain-boundary interfaces are detrimental to the protonic conduction and environmental stability of polycrystalline HTPC materials.

  12. Sodium-sulfur cells with high conductivity glass electrolytes

    SciTech Connect

    Nelson, P.A.; Bloom, I.; Bradley, J.; Roche, M.F.

    1985-01-01

    A study is under way to develop glasses in the soda-alumina-zirconia-silica system that have high conductivity for sodium ions. Sodium-conductivity and corrosion experiments indicate that the target resistivity of 100 ohm-cm at 300/sup 0/C can be achieved for glasses having satisfactory corrosion resistance for use in sodium-sulfur cells. The low resistivity makes possible a unique approach to cell design. Cells of 150 A-hr capacity were designed having 6-mm dia electrolytes and are expected to achieve a specific energy of up to 270 W-hr/kg. Others having 1.5-mm dia electrolytes are expected to attain a specific power of up to 2 or 3 kW/kg. Excellent heat removal can be provided for high-specific-power cells by short metallic paths from the center of the cell to the cooled cell wall. Reliability of the cell may be achieved by: (1) use of a protective tube around each electrolyte tube to protect against failure propagation and (2) the provision for automatic disconnection of a failed element by burnout of its current collector wire.

  13. Sodium-sulfur cells with high conductivity glass electrolytes

    NASA Astrophysics Data System (ADS)

    Nelson, P. A.; Bloom, I.; Bradley, J.; Roche, M. F.

    1985-05-01

    A study is under way to develop glasses in the soda-alumina-zirconia-silica system that have high conductivity for sodium ions. Sodium-conductivity and corrosion experiments indicate that the target resistivity of 100 ohm-cm at 300(0)C can be achieved for glasses having satisfactory corrosion resistance for use in sodium-sulfur cells. The low resistivity makes possible a unique approach to cell design. Cells of 150 A-hr capacity were designed having 6-mm dia electrolytes and are expected to achieve a specific energy of up to 270 W-hr/kg. Others having 1.5-mm dia electrolytes are expected to attain a specific power of up to 2 or 3 kW/kg. Excellent heat removal can be provided for high-specific-power cells by short metallic paths from the center of the cell to the cooled cell wall. Reliability of the cell may be achieved by: (1) use of a protective tube around each electrolyte tube to protect against failure propagation, and (2) the provision for automatic disconnection of a failed element by burnout of its current collector wire.

  14. Conducting polymer nanofibers for high sensitivity detection of chemical analytes.

    NASA Astrophysics Data System (ADS)

    Kumar, Abhishek; Leshchiner, Ignaty; Nagarajan, Subhalakshmi; Nagarajan, Ramaswamy; Kumar, Jayant

    2008-03-01

    Possessing large surface area materials is vital for high sensitivity detection of analyte. We report a novel, inexpensive and simple technique to make high surface area sensing interfaces using electrospinning. Conducting polymers (CP) nanotubes were made by electrospinning a solution of a catalyst (ferric tosylate) along with poly (lactic acid), which is an environment friendly biodegradable polymer. Further vapor deposition polymerization of the monomer ethylenedioxy thiophene (EDOT) on the nanofiber surface yielded poly (EDOT) covered fibers. X-ray photo electron spectroscopy (XPS) study reveals the presence of PEDOT predominantly on the surface of nanofibers. Conducting nanotubes had been received by dissolving the polymer in the fiber core. By a similar technique we had covalently incorporated fluorescent dyes on the nanofiber surface. The materials obtained show promise as efficient sensing elements. UV-Vis characterization confirms the formation of PEDOT nanotubes and incorporation of chromophores on the fiber surface. The morphological characterization was carried out using scanning electron microscopy (SEM) and transmission electron microscopy (TEM).

  15. Measurement of bone conduction levels for high frequencies.

    PubMed

    Lenhardt, Martin L; Richards, Douglas G; Madsen, Alan G; Goldstein, Barbara A; Shulman, Abraham; Guinta, Robert

    2002-01-01

    For assessment of safety, it is necessary to measure the maximum possible force exerted by a bone conduction device coupled to the human head. Calibration of bone conduction hearing aids and vibrators in the audiometric range is based on measurement of acceleration and force using an artificial mastoid. Extending the measurement to the high audio range was accomplished using a live head. To assess safety of the UltraQuiet tinnitus treatment system, as an example, acceleration was measured from 5 to 20 kHz on a live human head as compared with calibrated levels at 6 kHz on an artificial mastoid and the live head. Using head acceleration and anchoring it to established calibration levels is a means of establishing clinical safety. Stimulation in the high audio frequencies at low levels was found to be safe. In contrast, stimulation with ultrasound requires more energy (approximately 75-90 dB re 6 kHz), which may increase the risk of damage to the car.

  16. Effect of blast furnace slag on self-healing of microcracks in cementitious materials

    SciTech Connect

    Huang, Haoliang; Ye, Guang; Damidot, Denis

    2014-06-01

    The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH)₂ solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO₄⁻² ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling, when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation.

  17. Experimental study on sulfur removal from ladle furnace refining slag in hot state by blowing air

    NASA Astrophysics Data System (ADS)

    Zhao, Li-hua; Lin, Lu; Wu, Qi-fan

    2016-01-01

    In view of the present problem of sulfur enrichment in the metallurgical recycling process of ladle furnace (LF) refining slag, a simple and efficient method of removing sulfur from this slag was proposed. The proposed method is compatible with current steelmaking processes. Sulfur removal from LF refining slag for SPHC steel (manufactured at a certain steel plant in China) by blowing air in the hot state was studied by using hot-state experiments in a laboratory. The FactSage software, a carbon/sulfur analyzer, and scanning electron microscopy in conjunction with energy-dispersive X-ray spectroscopy were used to test and analyze the sulfur removal effect and to investigate factors influencing sulfur removal rate. The results show that sulfur ions in LF refining slag can be oxidized into SO2 by O2 at high temperature by blowing air into molten slag; SO2 production was observed to reach a maximum with a small amount of blown O2 when the temperature exceeded 1350°C. At 1370°C and 1400°C, experimental LF refining slag is in the liquid state and exhibits good fluidity; under these conditions, the sulfur removal effect by blowing air is greater than 90wt% after 60 min. High temperature and large air flow rate are beneficial for removing sulfur from LF refining slag; compared with air flow rate, temperature has a greater strongly influences on the sulfur removal.

  18. Hydration characteristics and environmental friendly performance of a cementitious material composed of calcium silicate slag.

    PubMed

    Zhang, Na; Li, Hongxu; Zhao, Yazhao; Liu, Xiaoming

    2016-04-01

    Calcium silicate slag is an alkali leaching waste generated during the process of extracting Al2O3 from high-alumina fly ash. In this research, a cementitious material composed of calcium silicate slag was developed, and its mechanical and physical properties, hydration characteristics and environmental friendly performance were investigated. The results show that an optimal design for the cementitious material composed of calcium silicate slag was determined by the specimen CFSC7 containing 30% calcium silicate slag, 5% high-alumina fly ash, 24% blast furnace slag, 35% clinker and 6% FGD gypsum. This blended system yields excellent physical and mechanical properties, confirming the usefulness of CFSC7. The hydration products of CFSC7 are mostly amorphous C-A-S-H gel, rod-like ettringite and hexagonal-sheet Ca(OH)2 with small amount of zeolite-like minerals such as CaAl2Si2O8·4H2O and Na2Al2Si2O8·H2O. As the predominant hydration products, rod-like ettringite and amorphous C-A-S-H gel play a positive role in promoting densification of the paste structure, resulting in strength development of CFSC7 in the early hydration process. The leaching toxicity and radioactivity tests results indicate that the developed cementitious material composed of calcium silicate slag is environmentally acceptable. This study points out a promising direction for the proper utilization of calcium silicate slag in large quantities.

  19. Constant voltage electro-slag remelting control

    DOEpatents

    Schlienger, Max E.

    1996-01-01

    A system for controlling electrode gap in an electro-slag remelt furnace has a constant regulated voltage and an eletrode which is fed into the slag pool at a constant rate. The impedance of the circuit through the slag pool is directly proportional to the gap distance. Because of the constant voltage, the system current changes are inversely proportional to changes in gap. This negative feedback causes the gap to remain stable.

  20. Constant voltage electro-slag remelting control

    DOEpatents

    Schlienger, M.E.

    1996-10-22

    A system for controlling electrode gap in an electro-slag remelt furnace has a constant regulated voltage and an electrode which is fed into the slag pool at a constant rate. The impedance of the circuit through the slag pool is directly proportional to the gap distance. Because of the constant voltage, the system current changes are inversely proportional to changes in gap. This negative feedback causes the gap to remain stable. 1 fig.

  1. Cooling history of Earth's core with high thermal conductivity

    NASA Astrophysics Data System (ADS)

    Davies, Christopher J.

    2015-10-01

    Thermal evolution models of Earth's core constrain the power available to the geodynamo process that generates the geomagnetic field, the evolution of the solid inner core and the thermal history of the overlying mantle. Recent upward revision of the thermal conductivity of liquid iron mixtures by a factor of 2-3 has drastically reduced the estimated power available to generate the present-day geomagnetic field. Moreover, this high conductivity increases the amount of heat that is conducted out of the core down the adiabatic gradient, bringing it into line with the highest estimates of present-day core-mantle boundary heat flow. These issues raise problems with the standard scenario of core cooling in which the core has remained completely well-mixed and relatively cool for the past 3.5 Ga. This paper presents cooling histories for Earth's core spanning the last 3.5 Ga to constrain the thermodynamic conditions corresponding to marginal dynamo evolution, i.e. where the ohmic dissipation remains just positive over time. The radial variation of core properties is represented by polynomials, which gives good agreement with radial profiles derived from seismological and mineralogical data and allows the governing energy and entropy equations to be solved analytically. Time-dependent evolution of liquid and solid light element concentrations, the melting curve, and gravitational energy are calculated for an Fe-O-S-Si model of core chemistry. A suite of cooling histories are presented by varying the inner core boundary density jump, thermal conductivity and amount of radiogenic heat production in the core. All models where the core remains superadiabatic predict an inner core age of ≲ 600Myr , about two times younger than estimates based on old (lower) thermal conductivity estimates, and core temperatures that exceed present estimates of the lower mantle solidus prior to the last 0.5-1.5 Ga. Allowing the top of the core to become strongly subadiabatic in recent times

  2. The Sulfide Capacity of Iron Oxide-Rich Slags

    NASA Astrophysics Data System (ADS)

    Motlagh, M.

    1988-03-01

    The relationship between the sulfide capacity of slags rich in iron oxide and the sulfur partition ratio between the metal and slag is strongly related to the slag's iron oxide concentration. For slags containing little or no lime, this relationship is linear for a constant concentration of iron oxide in the slag. The effect of silica on changes in the sulfide capacity of slags rich in iron oxide is similar to that of basic steel-making slags, particularly at low activity of silica in slag.

  3. Highly Conducting Transparent Indium-Doped Zinc Oxide Thin Films

    NASA Astrophysics Data System (ADS)

    Singh, Budhi; Ghosh, Subhasis

    2014-09-01

    Highly conducting transparent indium-doped zinc oxide (IZO) thin films have been achieved by controlling different growth parameters using radio frequency magnetron sputtering. The structural, electrical, and optical properties of the IZO thin films have been investigated for varied indium content and growth temperature ( T G) in order to find out the optimum level of doping to achieve the highest conducting transparent IZO thin films. The highest mobility and carrier concentration of 11.5 cm2/V-s and 3.26 × 1020 cm-3, respectively, have been achieved in IZO doped with 2% indium. It has been shown that as T G of the 2% IZO thin films increase, more and more indium atoms are substituted into Zn sites leading to shift in (002) peaks towards higher angles which correspond to releasing the stress within the IZO thin film. The minimum resistivity of 5.3 × 10-4 Ω-cm has been achieved in 2% indium-doped IZO grown at 700°C.

  4. Thermal Conductance Engineering for High-Speed TES Microcalorimeters

    NASA Astrophysics Data System (ADS)

    Hays-Wehle, J. P.; Schmidt, D. R.; Ullom, J. N.; Swetz, D. S.

    2016-07-01

    Many current and future applications for superconducting transition-edge sensor (TES) microcalorimeters require significantly faster pulse response than is currently available. X-ray spectroscopy experiments at next-generation synchrotron light sources need to successfully capture very large fluxes of photons, while detectors at free-electron laser facilities need pulse response fast enough to match repetition rates of the source. Additionally, neutrino endpoint experiments such as HOLMES need enormous statistics, yet are extremely sensitive to pile-up effects that can distort spectra. These issues can be mitigated only by fast rising and falling edges. To address these needs, we have designed high-speed TES detectors with novel geometric enhancements to increase the thermal conductance of pixels suspended on silicon nitride membranes. This paper shows that the thermal conductivity can be precisely engineered to values spanning over an order of magnitude to achieve fast thermal relaxation times tailored to the relevant applications. Using these pixel prototypes, we demonstrate decay time constants faster than 100 μ s, while still maintaining spectral resolution of 3 eV FWHM at 1.5 keV. This paper also discusses the trade-offs inherent in reducing the pixel time constant, such as increased bias current leading to degradation in energy resolution, and potential modifications to improve performance.

  5. Highly Conductive, Stretchable, and Transparent Solid Polymer Electrolyte Membrane

    NASA Astrophysics Data System (ADS)

    He, Ruixuan; Echeverri, Mauricio; Kyu, Thein

    2014-03-01

    With the guidance of ternary phase diagrams, completely amorphous polymer electrolyte membranes (PEM) were successfully prepared by melt processing for lithium-ion battery. The PEM under consideration consisted of poly (ethylene glycol diacrylate) (PEGDA), succinonitrile (SCN) and Lithium bis(trifluoro-methane)sulfonamide (LiTFSI). After UV-crosslinking, the PEM is transparent and light-weight. Addition of SCN plastic crystal affords not only dissociation of the lithium salt, but also plasticization to the crosslinked PEGDA network. Of particular importance is the achievement of room-temperature ionic conductivity of ~10-3 S/cm, which is comparable to that of commercial liquid electrolyte. Higher ionic conductivities were achieved at elevated temperatures or with use of a moderately higher molecular weight of PEGDA. In terms of electrochemical and chemical stability, the PEM exhibited oxidative stability up to 5 V against lithium reference electrode. Stable interface behavior between the PEM and lithium electrode is also seen with ageing time. In the tensile tests, samples containing low molecular weight PEGDA are stiffer, whereas the high molecular weight PEGDA is stretchable up to 80% elongation. Supported by NSF-DMR 1161070.

  6. Stable high conductivity ceria/bismuth oxide bilayered electrolytes

    SciTech Connect

    Wachsman, E.D.; Jayaweera, P.; Jiang, N.; Lowe, D.M.; Pound, B.G.

    1997-01-01

    The authors have developed a high conductivity bilayered ceria/bismuth oxide anolyte/electrolyte that uses the Po{sub 2} gradient to obtain stability at the anolyte-electrolyte interface and reduced electronic conduction due to the electrolyte region. Results in terms of solid oxide fuel cell (SOFC) performance and stability are presented. These results include a 90 to 160 mV increase in open-circuit potential, depending on temperature, with the bilayered structure as compared to SOFCs fabricated from a single ceria layer. An open-circuit potential of >1.0 V was obtained at 500 C with the bilayered structure. This increase in open-circuit potential is obtained without any measurable increase in cell resistance and is stable for over 1,400 h of testing, under both open-circuit and maximum power conditions. Moreover, SOFCs fabricated from the bilayered structure result in a 33% greater power density as compared to cells with a single ceria electrolyte layer.

  7. Interfaces Between Coke, Slag, and Metal in the Tuyere Level of a Blast Furnace

    NASA Astrophysics Data System (ADS)

    Li, Kejiang; Zhang, Jianliang; Liu, Zhengjian; Barati, Mansoor; Zhong, Jianbo; Wei, Mengfang; Wang, Guangwei; Jiao, Kexin; Yang, Tianjun

    2015-04-01

    An in-depth understanding about the reactions in the high-temperature zone of a blast furnace is significant to optimize both the current and future blast furnace process. The interfaces between coke, slag, and metal were observed using scanning electronic microscope with samples obtained from the tuyere level of a blast furnace. Two types of slag phases were identified, one originating from coke ash and the other from the bosh slag. Slag formed by coke ash was seen to cover the coke surface, which may hinder the reaction of coke with both gas and liquid iron. The reduction of FeO from the bosh slag (originated from the primary slag) occurs in the coke/slag interface with the reduced iron forming a metal layer surrounding the coke surface. The reduction of SiO2 occurs both in and outside the coke, and the reduced silicon reacts with iron to form iron silicide if the two species come into contact. Further study is proposed based on the results of this study.

  8. A Proposal for a Novel Method to Measure the Diffusivity of Species in Slag

    NASA Astrophysics Data System (ADS)

    Muhmood, Luckman; Viswanathan, Nurni Neelakantan; Seetharaman, Seshadri

    2011-04-01

    The rate of reactions involved in steel-refining operations largely depend on the transport of species through the slag or metal phase at steel refining temperatures; the intrinsic reaction rates are expected to be high. Therefore, the study of diffusivity of species in slag is of great importance. The present work proposes a new methodology, in which experiments can be designed to determine the diffusivity of species in liquid slag. In this article, a mathematical description for the methodology is formulated and subsequently solved using numerical methods. This exercise will help in identifying appropriate bounds for experimental parameters for a desired accuracy. The proposed methodology is generic for any species in the liquid slag phase. However, diffusion of sulfur through slag has been illustrated as a case study. The order of magnitude for the diffusion coefficient for sulfur was taken from the classic works of Saito and Kawai, the sulfide capacity and sulfur partition ratio were retrieved from the works of Taniguchi et al., and the slag density was retrieved from earlier experimental results of the present authors. The slag density was obtained from earlier experimental results from the present group. The Henrian activity coefficients were retrieved from literature. Subsequent to the present work, the design of experiments and measurements carried out using the proposed methodology and the results obtained are presented as the second article on this subject.

  9. Environmental impact and potential utilization of historical Cu-Fe-Co slags.

    PubMed

    Veselská, Veronika; Majzlan, Juraj

    2016-04-01

    Historical slags from the past Fe and Cu-Co production were investigated in order to evaluate either their potential for utilization or their long-term environmental risk for unsupervised old smelting areas. Here, we studied ferrous slags produced during the recovery of Fe from siderite-Cu ores in Slovakia and two different types of non-ferrous slags produced during the recovery of Cu and Co from Kupferschiefer ores in Germany. The glassy character, rare occurrence of primary silicate phases, and the lack of secondary phases in Cu slags indicate their stability for a prolonged period of time. Electron microprobe analytical work showed that the metals and metalloids (Cu, Co, Fe, Zn, Pb, As) are largely encased in droplets of matte and metal alloys and remain protected by the glassy matrix with its low weathering rate. Fe and Co slags are composed of high-temperature silicates such as wollastonite, cristobalite, as well as olivine, feldspar, quartz, leucite, pyroxene, and pyroxenoids. The presence of secondary phases attests to a certain degree metal release owing to weathering. Assuming minimal contents of metals in slags after a treatment with dilute H2SO4, slags could be used as pozzolanas for addition to cement. PMID:26681328

  10. High Thermal Conductivity of a Hydrogenated Amorphous Silicon Film

    SciTech Connect

    Liu, X.; Feldman, J. L.; Cahill, D. G.; Crandall, R. S.; Bernstein, N.; Photiadis, D. M.; Mehl, M. J.; Papaconstantopoulos, D. A.

    2009-01-23

    We measured the thermal conductivity {kappa} of an 80 {micro}m thick hydrogenated amorphous silicon film prepared by hot-wire chemical-vapor deposition with the 3{omega} (80-300 K) and the time-domain thermoreflectance (300 K) methods. The {kappa} is higher than any of the previous temperature dependent measurements and shows a strong phonon mean free path dependence. We also applied a Kubo based theory using a tight-binding method on three 1000 atom continuous random network models. The theory gives higher {kappa} for more ordered models, but not high enough to explain our results, even after extrapolating to lower frequencies with a Boltzmann approach. Our results show that this material is more ordered than any amorphous silicon previously studied.

  11. High Thermal Conductivity of a Hydrogenated Amorphous Silicon Film

    NASA Astrophysics Data System (ADS)

    Liu, Xiao; Feldman, J. L.; Cahill, D. G.; Crandall, R. S.; Bernstein, N.; Photiadis, D. M.; Mehl, M. J.; Papaconstantopoulos, D. A.

    2009-01-01

    We measured the thermal conductivity κ of an 80μm thick hydrogenated amorphous silicon film prepared by hot-wire chemical-vapor deposition with the 3ω (80-300 K) and the time-domain thermoreflectance (300 K) methods. The κ is higher than any of the previous temperature dependent measurements and shows a strong phonon mean free path dependence. We also applied a Kubo based theory using a tight-binding method on three 1000 atom continuous random network models. The theory gives higher κ for more ordered models, but not high enough to explain our results, even after extrapolating to lower frequencies with a Boltzmann approach. Our results show that this material is more ordered than any amorphous silicon previously studied.

  12. Electrochemical deposition of highly-conducting metal dithiolene films.

    PubMed

    Allwright, Emily; Silber, Georg; Crain, Jason; Matsushita, Michio M; Awaga, Kunio; Robertson, Neil

    2016-05-31

    Electrochemical deposition has been used to prepare a thin film of neutral 4',4-(3-alkyl)-thiophene-5',5-hydogen-nickel and copper dithiolenes (Ni-C2, Cu-C2). The application of molecular electrodeposition provides a means to solution process molecular semiconductors of poor solubility, which results from the strong intermolecular interaction required for charge transport. Both Ni-C2 and Cu-C2 form continuous thin films that show intense NIR absorptions, extending to 1800 nm and 2000 nm respectively giving evidence for the strong intermolecular interactions in the solid state. Both films are highly conducting and temperature dependence of resistance gave an activation energy of 0.42 eV and 0.072 eV respectively, with the near-metallic behaviour of Cu-C2 attributed to the additional presence of an unpaired electron. PMID:27184422

  13. A Low-Cost and High-Performance Conductivity Meter

    NASA Astrophysics Data System (ADS)

    da Rocha, Rogerio T.; Gutz, Ivano G. R.; Do Lago, Claudimir L.

    1997-05-01

    A two-electrode conductivimeter is described, which keep good performance in spite of its low cost. It is composed of a triangular wave generator, a current-to-voltage converter, and a precision half-wave rectifier. All these functions were implemented with only one integrated circuit TL084. A 3 1/2-digits multimeter is used as the display. Four scales allow measurements over a wide range of conductance (0.01 μS to 19.99 mS). To ensure the low cost and robustness, a stainless steel electrode was developed. The low amplitude and high frequency of the oscillator allow good measurements with this kind of electrode, giving, in some cases, even better results than commercial ones. Anyway, platinum electrode is the better choice for very oxidant media. Electronic diagrams and complete list of components as well as examples of applications are shown.

  14. Electrochemical deposition of highly-conducting metal dithiolene films.

    PubMed

    Allwright, Emily; Silber, Georg; Crain, Jason; Matsushita, Michio M; Awaga, Kunio; Robertson, Neil

    2016-05-31

    Electrochemical deposition has been used to prepare a thin film of neutral 4',4-(3-alkyl)-thiophene-5',5-hydogen-nickel and copper dithiolenes (Ni-C2, Cu-C2). The application of molecular electrodeposition provides a means to solution process molecular semiconductors of poor solubility, which results from the strong intermolecular interaction required for charge transport. Both Ni-C2 and Cu-C2 form continuous thin films that show intense NIR absorptions, extending to 1800 nm and 2000 nm respectively giving evidence for the strong intermolecular interactions in the solid state. Both films are highly conducting and temperature dependence of resistance gave an activation energy of 0.42 eV and 0.072 eV respectively, with the near-metallic behaviour of Cu-C2 attributed to the additional presence of an unpaired electron.

  15. Sn-doped bismuth telluride nanowires with high conductivity.

    PubMed

    Mi, Gang; Li, Likai; Zhang, Yuanbo; Zheng, Gengfeng

    2012-10-21

    Bismuth telluride (Bi(2)Te(3)) nanowires with sub-100 nm diameters were synthesized by Au-Sn co-catalyzed chemical vapor deposition. These Bi(2)Te(3) nanowires were single crystals with a hexagonal lattice. The Sn catalyst played a key role in achieving the one-dimensional nanowire structures, while the absence of Sn resulted in other morphologies such as nanoplates, nanooctahedrons and nanospheres. Raman spectra revealed that compared to the Bi(2)Te(3) bulk materials, the Bi(2)Te(3) nanowires displayed an A(1u) spectral peak, implying the breaking of symmetry. The temperature-dependent electrical measurement indicated that these Sn-doped Bi(2)Te(3) nanowires were metallic, with a high conductivity of 1.6 × 10(5) S m(-1) at 300 K. PMID:22990308

  16. Comparative research on phosphorus removal by pilot-scale vertical flow constructed wetlands using steel slag and modified steel slag as substrates.

    PubMed

    Yun, Yupan; Zhou, Xiaoqin; Li, Zifu; Uddin, Sayed Mohammad Nazim; Bai, Xiaofeng

    2015-01-01

    This research mainly focused on the phosphorus removal performance of pilot-scale vertical flow constructed wetlands with steel slag (SS) and modified steel slag (MSS). First, bench-scale experiments were conducted to evaluate the phosphorus adsorption capacity. Results showed that the Langmuir model could better describe the adsorption characteristics of the two materials; the maximum adsorption of MSS reached 12.7 mg/g, increasing by 34% compared to SS (9.5 mg/g). Moreover, pilot-scale constructed wetlands with SS and MSS were set up outdoors. Then, the influence of hydraulic retention time (HRT) and phosphorus concentration in phosphorus removal for two wetlands were investigated. Results revealed that better performance of the two systems could be achieved with an HRT of 2 d and phosphorus concentration in the range of 3-4.5 mg/L; the system with MSS had a better removal efficiency than the one with SS in the same control operation. Finally, the study implied that MSS could be used as a promising substrate for wetlands to treat wastewater with a high phosphorus concentration. However, considering energy consumption, SS could be regarded as a better alternative for substrate when treating sewage with a low phosphorus concentration.

  17. Flexible and conductive MXene films and nanocomposites with high capacitance

    SciTech Connect

    Ling, Zheng; Ren, Chang E.; Zhao, Meng-Qiang; Yang, Jian; Giammarco, James M.; Qiu, Jieshan; Barsoum, Michel W.; Gogotsi, Yury

    2014-11-11

    MXenes, a new family of 2D materials, combine hydrophilic surfaces with metallic conductivity. Delamination of MXene produces single-layer nanosheets with thickness of about a nanometer and lateral size of the order of micrometers. The high aspect ratio of delaminated MXene renders it promising nanofiller in multifunctional polymer nanocomposites. In this study, Ti3C2Tx MXene was mixed with either a charged polydiallyldimethylammonium chloride (PDDA) or an electrically neutral polyvinyl alcohol (PVA) to produce Ti3C2Tx/polymer composites. The as-fabricated composites are flexible and have electrical conductivities as high as 2.2 × 104 S/m in the case of the Ti3C2Tx/PVA composite film and 2.4 × 105 S/m for pure Ti3C2Tx films. The tensile strength of the Ti3C2Tx/PVA composites was significantly enhanced compared with pure Ti3C2Tx or PVA films. The intercalation and confinement of the polymer between the MXene flakes not only increased flexibility but also enhanced cationic intercalation, offering an impressive volumetric capacitance of ~530 F/cm3 for MXene/PVA-KOH composite film at 2 mV/s. Finally, to our knowledge, this study is a first, but crucial, step in exploring the potential of using MXenes in polymer-based multifunctional nanocomposites for a host of applications, such as structural components, energy storage devices, wearable electronics, electrochemical actuators, and radiofrequency shielding, to name a few.

  18. Flexible and conductive MXene films and nanocomposites with high capacitance

    DOE PAGES

    Ling, Zheng; Ren, Chang E.; Zhao, Meng-Qiang; Yang, Jian; Giammarco, James M.; Qiu, Jieshan; Barsoum, Michel W.; Gogotsi, Yury

    2014-11-11

    MXenes, a new family of 2D materials, combine hydrophilic surfaces with metallic conductivity. Delamination of MXene produces single-layer nanosheets with thickness of about a nanometer and lateral size of the order of micrometers. The high aspect ratio of delaminated MXene renders it promising nanofiller in multifunctional polymer nanocomposites. In this study, Ti3C2Tx MXene was mixed with either a charged polydiallyldimethylammonium chloride (PDDA) or an electrically neutral polyvinyl alcohol (PVA) to produce Ti3C2Tx/polymer composites. The as-fabricated composites are flexible and have electrical conductivities as high as 2.2 × 104 S/m in the case of the Ti3C2Tx/PVA composite film and 2.4 ×more » 105 S/m for pure Ti3C2Tx films. The tensile strength of the Ti3C2Tx/PVA composites was significantly enhanced compared with pure Ti3C2Tx or PVA films. The intercalation and confinement of the polymer between the MXene flakes not only increased flexibility but also enhanced cationic intercalation, offering an impressive volumetric capacitance of ~530 F/cm3 for MXene/PVA-KOH composite film at 2 mV/s. Finally, to our knowledge, this study is a first, but crucial, step in exploring the potential of using MXenes in polymer-based multifunctional nanocomposites for a host of applications, such as structural components, energy storage devices, wearable electronics, electrochemical actuators, and radiofrequency shielding, to name a few.« less

  19. Flexible and conductive MXene films and nanocomposites with high capacitance

    PubMed Central

    Ling, Zheng; Ren, Chang E.; Zhao, Meng-Qiang; Yang, Jian; Giammarco, James M.; Qiu, Jieshan; Barsoum, Michel W.; Gogotsi, Yury

    2014-01-01

    MXenes, a new family of 2D materials, combine hydrophilic surfaces with metallic conductivity. Delamination of MXene produces single-layer nanosheets with thickness of about a nanometer and lateral size of the order of micrometers. The high aspect ratio of delaminated MXene renders it promising nanofiller in multifunctional polymer nanocomposites. Herein, Ti3C2Tx MXene was mixed with either a charged polydiallyldimethylammonium chloride (PDDA) or an electrically neutral polyvinyl alcohol (PVA) to produce Ti3C2Tx/polymer composites. The as-fabricated composites are flexible and have electrical conductivities as high as 2.2 × 104 S/m in the case of the Ti3C2Tx/PVA composite film and 2.4 × 105 S/m for pure Ti3C2Tx films. The tensile strength of the Ti3C2Tx/PVA composites was significantly enhanced compared with pure Ti3C2Tx or PVA films. The intercalation and confinement of the polymer between the MXene flakes not only increased flexibility but also enhanced cationic intercalation, offering an impressive volumetric capacitance of ∼530 F/cm3 for MXene/PVA-KOH composite film at 2 mV/s. To our knowledge, this study is a first, but crucial, step in exploring the potential of using MXenes in polymer-based multifunctional nanocomposites for a host of applications, such as structural components, energy storage devices, wearable electronics, electrochemical actuators, and radiofrequency shielding, to name a few. PMID:25389310

  20. Thermal conductivities and conduction mechanisms of Sb-Te Alloys at high temperatures

    SciTech Connect

    Lan, Rui; Endo, Rie; Kobayashi, Yoshinao; Susa, Masahiro; Kuwahara, Masashi

    2011-07-15

    Sb-Te alloys have drawn much attention due to its application in phase change memory as well as the unique properties as chalcogenide. In this work, the thermal conductivities of Sb-x mol%Te alloys (x = 14, 25, 44, 60, 70, and 90) have been measured by the hot strip method from room temperature up to temperature just below the respective melting points. For the intermetallic compound Sb{sub 2}Te{sub 3} (x = 60), the thermal conductivity decreases up to approximately 600 K and then increases. For other Sb-x mol%Te alloys where x > 60, the thermal conductivities of the alloys decrease with increasing temperature. In contrast, for x < 60, the thermal conductivities of the alloys keep roughly constant up to approximately 600 K and then increase with increasing temperature. It is proposed that free electron dominates the heat transport below 600 K, and ambipolar diffusion also contributes to the increase in the thermal conductivity at higher temperatures. The prediction equation from temperature and chemical composition has been proposed for thermal conductivities of Sb-Te alloys.

  1. NONEQUILIBRIUM SULFUR CAPTURE & RETENTION IN AN AIR COOLED SLAGGING COAL COMBUSTOR

    SciTech Connect

    Bert Zauderer

    2003-04-21

    Calcium oxide injected in a slagging combustor reacts with the sulfur from coal combustion to form sulfur-bearing particles. The reacted particles impact and melt in the liquid slag layer on the combustor wall by the centrifugal force of the swirling combustion gases. Due to the low solubility of sulfur in slag, it must be rapidly drained from the combustor to limit sulfur gas re-evolution. Prior analyses and laboratory scale data indicated that for Coal Tech's 20 MMBtu/hour, air-cooled, slagging coal combustor slag mass flow rates in excess of 400 lb/hr should limit sulfur re-evolution. The objective of this 42-month project was to validate this sulfur-in-slag model in a group of combustor tests. A total of 36 days of testing on the combustor were completed during the period of performance of this project. This was more that double the 16 test days that were required in the original work statement. The extra tests were made possible by cost saving innovations that were made in the operation of the combustor test facility and in additional investment of Coal Tech resources in the test effort. The original project plan called for two groups of tests. The first group of tests involved the injection of calcium sulfate particles in the form of gypsum or plaster of Paris with the coal into the 20 MMBtu/hour-combustor. The second group of tests consisted of the entire two-step process, in which lime or limestone is co-injected with coal and reacts with the sulfur gas released during combustion to form calcium sulfate particles that impact and dissolve in the slag layer. Since this sulfur capture process has been validated in numerous prior tests in this combustor, the primary effort in the present project was on achieving the high slag flow rates needed to retain the sulfur in the slag.

  2. Highly Electrically Conducting Glass-Graphene Nanoplatelets Hybrid Coatings.

    PubMed

    Garcia, E; Nistal, A; Khalifa, A; Essa, Y; Martín de la Escalera, F; Osendi, M I; Miranzo, P

    2015-08-19

    Hybrid coatings consisting of a heat resistant Y2O3-Al2O3-SiO2 (YAS) glass containing 2.3 wt % of graphene nanoplatelets (GNPs) were developed by flame spraying homogeneous ceramic powders-GNP granules. Around 40% of the GNPs survived the high spraying temperatures and were distributed along the splat-interfaces, forming a percolated network. These YAS-GNP coatings are potentially interesting in thermal protection systems and electromagnetic interference shields for aerospace applications; therefore silicon carbide (SiC) materials at the forefront of those applications were employed as substrates. Whereas the YAS coatings are nonconductive, the YAS-GNP coatings showed in-plane electrical conductivity (∼10(2) S·m(-1)) for which a low percolation limit (below 3.6 vol %) is inferred. Indentation tests revealed the formation of a highly damaged indentation zone showing multiple shear displacements between adjacent splats probably favored by the graphene sheets location. The indentation radial cracks typically found in brittle glass coatings are not detected in the hybrid coatings that are also more compliant. PMID:26222837

  3. Method of forming macro-structured high surface area transparent conductive oxide electrodes

    DOEpatents

    Forman, Arnold J.; Chen, Zhebo; Jaramillo, Thomas F.

    2016-01-05

    A method of forming a high surface area transparent conducting electrode is provided that includes depositing a transparent conducting thin film on a conductive substrate, where the transparent conducting thin film includes transparent conductive particles and a solution-based transparent conducting adhesive layer which serves to coat and bind together the transparent conducting particles, and heat treating the transparent conducting adhesion layer on the conductive substrate, where an increased surface area transparent conducting electrode is formed.

  4. Scratch-resistant, highly conductive, and high-strength carbon nanotube-based composite yarns.

    PubMed

    Liu, Kai; Sun, Yinghui; Lin, Xiaoyang; Zhou, Ruifeng; Wang, Jiaping; Fan, Shoushan; Jiang, Kaili

    2010-10-26

    High-strength and conductive carbon nanotube (CNT) yarns are very attractive in many potential applications. However, there is a difficulty when simultaneously enhancing the strength and conductivity of CNT yarns. Adding some polymers into CNT yarns to enhance their strength will decrease their conductivity, while treating them in acid or coating them with metal nanoparticles to enhance their conductivity will reduce their strength. To overcome this difficulty, here we report a method to make high-strength and highly conductive CNT-based composite yarns by using a continuous superaligned CNT (SACNT) yarn as a conductive framework and then inserting polyvinyl alcohol (PVA) into the intertube spaces of the framework through PVA/dimethyl sulphoxide solution to enhance the strength of yarns. The as-produced CNT/PVA composite yarns possess very high tensile strengths up to 2.0 GPa and Young's moduli more than 120 GPa, much higher than those of the CNT/PVA yarns reported. The electric conductivity of as-produced composite yarns is as high as 9.2 × 10(4) S/m, comparable to HNO(3)-treated or Au nanoparticle-coated CNT yarns. These composite yarns are flexible, lightweight, scratch-resistant, very stable in the lab environment, and resistant to extremely humid ambient and as a result can be woven into high-strength and heatable fabrics, showing potential applications in flexible heaters, bullet-proof vests, radiation protection suits, and spacesuits.

  5. Plasma formation in water vapour layers in high conductivity liquids

    NASA Astrophysics Data System (ADS)

    Kelsey, C. P.; Schaper, L.; Stalder, K. R.; Graham, W. G.

    2011-10-01

    The vapour layer development stage of relatively low voltage plasmas in conducting solutions has already been well explored. The nature of the discharges formed within the vapour layer however is still largely unexplored. Here we examine the nature of such discharges through a combination of fast imaging and spatially, temporally resolved spectroscopy and electrical characterisation. The experimental setup used is a pin-to-plate discharge configuration with a -350V, 200 μs pulse applied at a repetition rate of 2Hz. A lens, followed by beam splitter allows beams to one Andor ICCD camera to capture images of the plasma emission with a second camera at the exit of a high resolution spectrometer. Through synchronization of the camera images at specified times after plasma ignition (as determined from current-voltage characteristics) they can be correlated with the spectra features. Initial measurements reveal two apparently different plasma formations. Stark broadening of the hydrogen Balmer beta line indicate electron densities of 3 to 5 ×1020 m-3 for plasmas produced early in the voltage pulse and an order of magnitude less for the later plasmas. The vapour layer development stage of relatively low voltage plasmas in conducting solutions has already been well explored. The nature of the discharges formed within the vapour layer however is still largely unexplored. Here we examine the nature of such discharges through a combination of fast imaging and spatially, temporally resolved spectroscopy and electrical characterisation. The experimental setup used is a pin-to-plate discharge configuration with a -350V, 200 μs pulse applied at a repetition rate of 2Hz. A lens, followed by beam splitter allows beams to one Andor ICCD camera to capture images of the plasma emission with a second camera at the exit of a high resolution spectrometer. Through synchronization of the camera images at specified times after plasma ignition (as determined from current

  6. Analysis of slags using laser-induced breakdown spectroscopy

    NASA Astrophysics Data System (ADS)

    Sanghapi, Hervé K.; Ayyalasomayajula, Krishna K.; Yueh, Fang Y.; Singh, Jagdish P.; McIntyre, Dustin L.; Jain, Jinesh C.; Nakano, Jinichiro

    2016-01-01

    The feasibility of laser-induced breakdown spectroscopy (LIBS) for the analysis of gasification slags was investigated by comparing LIBS results to the results of an ICP-OES analyzer. A small amount of slag sample was placed on a piece of double sided adhesive tape attached to a glass microscope slide and analyzed for Al, Ca, Fe, Si, and V which are major elements found in slags. The partial least squares regression (PLS-R) and univariate simple linear regression (SLR) calibration methods indicated that apart from V (accuracy up to + 20%) the accuracy of analysis varies within 0.35-6.5% for SLR and 0.06-10% for PLS-R. A paired-sample t-test within the 95% confidence level yielded p-values greater than 0.05, meaning no appreciable statistical difference was observed between the univariate SLR with internal standardization and the multivariate PLS-R for most of the analytes. From the results obtained in this work, LIBS response varies depending on the element and the technique used for quantitative analysis. Simultaneous use of the univariate calibration curves with internal standard (intensity ratio) and PLS regression in multi-elemental analysis can help reduce the matrix effect of slags associated to their high variation in concentration. Overall, these results demonstrate the capability of LIBS as an alternative technique for analyzing gasification slags. Estimated limits of detection for Al, Ca, Fe, Si and V were 0.167, 0.78, 0.171, 0.243 and 0.01 wt.%, respectively.

  7. Functional design of refractories for slagging gasifiers

    SciTech Connect

    Kwong, Kyei-Sing; Dogan, Cynthia P.; Bennett, James P.; Chinn, Richard E.; Dahlin, Cheryl L.

    2002-09-01

    Refractories are used in coal slagging gasifiers to protect the outer steel shell from coal slag attack and to insulate it from heat. Corrosion by the aggressive coal slags and unexpected temperature shock severely shorten the service life of these refractories. Currently, the best refractories available for the slagging coal gasifiers last from 6 to 18 months. The down time for the installation of new refractory lining reduces on-line availability of the gasifier. Researchers at the Albany Research Center (ARC) have found that structural spalling by slag penetration into the refractory is responsible for the early failure of refractories in some gasifiers. The low melting point of coal slags, the low thermal gradient in the refractory, and the improper design of refractory microstructure contribute to promote slag penetration. Work at ARC has demonstrated that refractories with an improved functional design are more resistant to slag penetration. Cooperation with commercial refractory companies and gasifier designers/operators is underway to produce and test improved refractories.

  8. High strength-high conductivity Cu--Fe composites produced by powder compaction/mechanical reduction

    DOEpatents

    Verhoeven, John D.; Spitzig, William A.; Gibson, Edwin D.; Anderson, Iver E.

    1991-08-27

    A particulate mixture of Cu and Fe is compacted and mechanically reduced to form an "in-situ" Cu-Fe composite having high strength and high conductivity. Compaction and mechanical reduction of the particulate mixture are carried out at a temperature and time at temperature selected to avoid dissolution of Fe into the Cu matrix particulates to a harmful extent that substantially degrades the conductivity of the Cu-Fe composite.

  9. High strength-high conductivity Cu-Fe composites produced by powder compaction/mechanical reduction

    DOEpatents

    Verhoeven, J.D.; Spitzig, W.A.; Gibson, E.D.; Anderson, I.E.

    1991-08-27

    A particulate mixture of Cu and Fe is compacted and mechanically reduced to form an ''in-situ'' Cu-Fe composite having high strength and high conductivity. Compaction and mechanical reduction of the particulate mixture are carried out at a temperature and time at temperature selected to avoid dissolution of Fe into the Cu matrix particulates to a harmful extent that substantially degrades the conductivity of the Cu-Fe composite. 5 figures.

  10. Practical multi-featured perfect absorber utilizing high conductivity silicon

    NASA Astrophysics Data System (ADS)

    Gok, Abdullah; Yilmaz, Mehmet; Bıyıklı, Necmi; Topallı, Kağan; Okyay, Ali K.

    2016-03-01

    We designed all-silicon, multi-featured band-selective perfect absorbing surfaces based on CMOS compatible processes. The center wavelength of the band-selective absorber can be varied between 2 and 22 μm while a bandwidth as high as 2.5 μm is demonstrated. We used a silicon-on-insulator (SOI) wafer which consists of n-type silicon (Si) device layer, silicon dioxide (SiO2) as buried oxide layer, and n-type Si handle layer. The center wavelength and bandwidth can be tuned by adjusting the conductivity of the Si device and handle layers as well as the thicknesses of the device and buried oxide layers. We demonstrate proof-of-concept absorber surfaces experimentally. Such absorber surfaces are easy to microfabricate because the absorbers do not require elaborate microfabrication steps such as patterning. Due to the structural simplicity, low-cost fabrication, wide spectrum range of operation, and band properties of the perfect absorber, the proposed multi-featured perfect absorber surfaces are promising for many applications. These include sensing devices, surface enhanced infrared absorption applications, solar cells, meta-materials, frequency selective sensors and modulators.

  11. Life cycle assessment of Japanese high-temperature conductive adhesives.

    PubMed

    Andrae, Anders S G; Itsubo, Norihiro; Yamaguchi, Hiroshi; Inaba, Atsushi

    2008-04-15

    The electrically conductive adhesives (ECA) are on the verge of a breakthrough as reliable interconnection materials for electronic components. As the ban of lead (Pb) in the electronics industry becomes a reality, the ECA's could be attractive overall alternatives to high melting point (HMP) Pb-based solder pastes. Environmental life cycle assessment (LCA) was used to estimate trade-offs between the energy use and the potential toxicity of two future types of ECA's and one HMP Pb-based. The probability is around 90% that the overall CO2 emissions from an ECA based on a tin-bismuth alloy are lower than for a silver-epoxy based ECA, whereas the probability is about 80% that the cumulative energy demand would be lower. It is more uncertain whether the tin-bismuth ECA would contribute to less CO2, or consume less energy, than a HMP Pb-based solder paste. Moreover, for the impact categories contributing to the life-cycle impact assessment method based on end point modeling (LIME) damage category of human health, the tin-bismuth ECA shows a 25 times lower score, and a silver-epoxy based ECA shows an 11 times lower score than the HMP Pb-based solder paste. In order to save resources and decrease CO2 emissions it is recommended to increase the collection and recycling of printed board assemblies using silver-epoxy based ECA.

  12. Development of Highly-Conductive Polyelectrolytes for Lithium Batteries

    NASA Technical Reports Server (NTRS)

    Shriver, D. F.; Ratner, M. A.; Vaynman, S.; Annan, K. O.; Snyder, J. F.

    2003-01-01

    Future NASA and Air Force missions require reliable and safe sources of energy with high specific energy and energy density that can provide thousands of charge-discharge cycles at more than 40% depth- of-discharge and that can operate at low temperatures. All solid-state batteries have substantial advantages with respect to stability, energy density, storage fife and cyclability. Among all solid-state batteries, those with flexible polymer electrolytes offer substantial advantages in cell dimensionality and commensurability, low temperature operation and thin film design. The above considerations suggest that lithium-polymer electrolyte systems are promising for high energy density batteries and should be the systems of choice for NASA and US Air Force applications. Polyelectrolytes (single ion conductors) are among most promising avenues for achieving a major breakthrough 'in the applicability of polymer- based electrolyte systems. Their major advantages include unit transference number for the cation, reduced cell polarization, minimal salt precipitation, and favorable electrolyte stability at interfaces. Our research is focused on synthesis, modeling and cell testing of single ion carriers, polyelectrolytes. During the first year of this project we attempted the synthesis of two polyelectrolytes. The synthesis of the first one, the poly(ethyleneoxide methoxy acrylateco-lithium 1,1,2-trifluorobutanesulfonate acrylate, was attempted few times and it was unsuccessful. We followed the synthetic route described by Cowie and Spence. The yield was extremely low and the final product could not be separated from the impurities. The synthesis of this polyelectrolyte is not described in this report. The second polyelectrolyte, comb polysiloxane polyelectrolyte containing oligoether and perfluoroether sidechains, was synthesized in sufficient quantity to study the range of properties such as thermal stability, Li- ion- conductivity and stability toward lithium metal. Also

  13. Effect of Coal Properties and Operation Conditions on Flow Behavior of Coal Slag in Entrained Flow Gasifiers: A Brief Review

    SciTech Connect

    Wang,Ping; Massoudi, Mehrdad

    2011-01-01

    Integrated gasification combined cycle (IGCC) is a potentially promising clean technology with an inherent advantage of low emissions, since the process removes contaminants before combustion instead of from flue gas after combustion, as in a conventional coal steam plant. In addition, IGCC has potential for cost-effective carbon dioxide capture. Availability and high capital costs are the main challenges to making IGCC technology more competitive and fully commercial. Experiences from demonstrated IGCC plants show that, in the gasification system, low availability is largely due to slag buildup in the gasifier and fouling in the syngas cooler downstream of the gasification system. In the entrained flow gasifiers used in IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter (as fly ash) is entrained with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. Therefore, it is preferable to minimize the quantity of fly ash and maximize slag. In addition, the hot raw syngas is cooled to convert any entrained molten fly slag to hardened solid fly ash prior to entering the syngas cooler. To improve gasification availability through better design and operation of the gasification process, better understanding of slag behavior and characteristics of the slagging process are needed. Slagging behavior is affected by char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio). The viscosity of the slag is used to characterize the behavior of the slag flow and is the dominating factor to determine the probability that ash particles will stick. Slag viscosity strongly depends on the temperature and chemical composition of the slag. Because coal has varying ash content and

  14. Use of Phosphates to Reduce Slag Penetration in CR203-Based Refractories

    SciTech Connect

    Kwong, Kyei-Sing; Dogan, Cynthia P.; Bennett, James P.; Chinn, Richard E.; Petty, Arthur V.

    2004-11-09

    A high-chromium refractory material that provides improved resistance to coal slag penetration is presented. The refractory mixture comprises a blend of chromium oxide, aluminum oxide and phosphates. The refractory mixture may be blended with an aggregate and cured. In addition a phosphorus oxide may be blended with chromium oxide and aluminum oxide and additionally an aggregate. The refractory mixture reduces the rate of coal slag penetration into the surface of the cured refractory.

  15. Use of phosphates to reduce slag penetration in Cr2O3-based refractories

    DOEpatents

    Kwong, Kyei-Sing; Dogan, Cynthia P.; Bennett, James P.; Chinn, Richard E.; Petty, Arthur V.

    2004-11-09

    A high-chromium refractory material that provides improved resistance to coal slag penetration is presented. The refractory mixture comprises a blend of chromium oxide, aluminum oxide and phosphates. The refractory mixture may be blended with an aggregate and cured. In addition a phosphorous oxide may be blended with chromium oxide and aluminum oxide and additionally an aggregate. The refractory mixture reduces the rate of coal slag penetration into the surface of the cured refractory.

  16. The Use Of Phosphates To Reduce Slag Penetration In Cr203-Based Refractories

    DOEpatents

    Kwong, Kyei-Sing; Dogan, Cynthia P.; Bennett, James P.; Chinn, Richard E.; Petty, Arthur V.

    2004-11-09

    A high-chromium refractory material that provides improved resistance to coal slag penetration is presented. The refractory mixture comprises a blend of chromium oxide, aluminum oxide and phosphates. The refractory mixture may be blended with an aggregate and cured. In addition a phosphorous oxide may be blended with chromium oxide and aluminum oxide and additionally an aggregate. The refractory mixture reduces the rate of coal slag penetration into the surface of the cured refractory.

  17. Effect of annealing treatment on the crystallisation and leaching of dumped base metal smelter slags.

    PubMed

    Maweja, Kasonde; Mukongo, Tshikele; Mbaya, Richard K; Mochubele, Emela A

    2010-11-15

    Leaching tests of base metals contained in two smelter slags were undertaken in ammonia and nitric acid solutions aiming to recover Co, Cu and Zn. Leaching tests were conducted at 25 and 60°C at pH=0 and 3 in HNO(3) and pH=12 in NH(4)OH media. XRD analysis revealed that the dumped slags were amorphous. Annealing these slags at 1180°C produced crystalline phases comprising diopside, magnetite and fayalite. SEM and EDS analysis revealed that Cu and Pb compounds have concentrated in the magnetite phase, whereas another phase rich in Zn and Cu was located in the diopside matrix. ICP-OES analysis of the pregnant leaching solutions (PLS) showed that 30-60% of Co, Cu and Zn were released from the amorphous slags treated in HNO(3) at pH=0, and lesser in ammonia. However, the contamination by Fe and Pb was higher at pH=0. The contamination of the PLS obtained by leaching of the crystallised slags remained low. The low Fe and Pb contamination was attributed in this case to the chemical stability of the crystalline phases formed upon annealing treatment. The higher solubilisation of metals contained in amorphous slags was attributed to the collapse of silicate structures during nitric acid leaching at pH∼0. PMID:20674164

  18. Utilization of Illinois slags for the production of ultra-lightweight aggregates

    SciTech Connect

    Choudhry, V. ); Zimmerle, T. ); Banerjee, D.D. )

    1993-01-01

    The objective of this program is to demonstrate that solid residues (slag) from the gasification of Illinois coals can be utilized to manufacture ultra-lightweight aggregates (ULWA). Conventional ULWAs are made by pyroprocessing perlite ores and have unit weights in the range of 3--15 lb/ft[sup 3]. In a previous project, Praxis Engineers demonstrated at the pilot scale that lightweight aggregates with unit weights of 40--55 lb/ ft[sup 3] can be produced from Illinois coal slags, which is suitable for making lightweight cement concrete and precast blocks. These tests also indicated that a product with a unit weight of less than 25 lb/ft[sup 3] could be produced from slag. This project is aimed at testing the potential for producing ULWA from Illinois coal slags. Target applications include loose fill insulation, insulating concrete, lightweight precast products such as concrete blocks and rooftiles, and filtration media. Laboratory- and pilot-scale testing is being conducted in Phase I to identify operating conditions for the expansion of Illinois slags to produce ULWA. Following this, a large batch of expanded slag will be produced, for evaluation in various applications in Phase II.

  19. Effect of calcium silicate slag application on radium-226 concentrations in plant tissues

    SciTech Connect

    Mortvedt, J.J.

    1986-01-01

    A greenhouse pot experiment was conducted to determine if plants absorb Ra from slag applied to soil. Slag at rates equivalent to 0 and 22 mt/ha was mixed with Mountview silt loam (Typic Paleudults) limed to pH 5.8 and 7.2. Three clippings each of fescue (Festuca arundiancea Schreb.), and Swiss chard (Beta vulgaris L.), and one harvest of wheat (Triticum aestivum L.) for grain and straw were grown on separate series of treated soil, and plant samples were analyzed for radioactivity due to /sup 226/Ra uptake. Samples of sugarcane (Saccharum officinarum L.) forage and extracted juice from field experiments in Florida testing this slage as a Si source also were analyzed for radioactivity. Dry forage yields of fescue and wheat were not affected by slag applications, but those of Swiss chard were somewhat higher on slag-treated soil at pH 5.8. Wheat grain and straw yields were higher on soil at pH 7.2 than at pH 5.8 regardless of slag treatment. Uptake of /sup 226/Ra by fescue forage and wheat grain and straw was not affected by slag application. Concentrations of /sup 226/Ra were similar in forage and extracted juice from untreated sugarcane or that treated with slag at rates up to 5.6 mt/ha. These results suggest that plant uptake of radionuclides is negligible from calcium silicate slag applied at the recommended rates for liming acid soils or as a source of Si for sugarcane.

  20. Removal of phosphorus, fluoride and metals from a gypsum mining leachate using steel slag filters.

    PubMed

    Claveau-Mallet, Dominique; Wallace, Scott; Comeau, Yves

    2013-03-15

    The objective of this work was to evaluate the capacity of steel slag filters to treat a gypsum mining leachate containing 11-107 mg P/L ortho-phosphates, 9-37 mg/L fluoride, 0.24-0.83 mg/L manganese, 0.20-3.3 zinc and 1.7-8.2 mg/L aluminum. Column tests fed with reconstituted leachates were conducted for 145-222 days and sampled twice a week. Two types of electric arc furnace (EAF) slags and three filter sequences were tested. The voids hydraulic retention time (HRT(v)) of columns ranged between 4.3 and 19.2 h. Precipitates of contaminants present in columns were sampled and analyzed with X-ray diffraction at the end of tests. The best removal efficiencies over a period of 179 days were obtained with sequential filters that were composed of Fort Smith EAF slag operated at a total HRT(v) of 34 h which removed 99.9% of phosphorus, 85.3% of fluoride, 98.0% of manganese and 99.3% of zinc. Mean concentration at this system's effluent was 0.04 mg P/L ortho-phosphates, 4 mg/L fluoride, 0.02 mg/L manganese, 0.02 zinc and 0.5 mg/L aluminum. Thus, slag filters are promising passive and economical systems for the remediation of mining effluents. Phosphorus was removed by the formation of apatite (hydroxyapatite, Ca(5)(PO(4))(3)OH or fluoroapatite, Ca(5)(PO(4))(3)F) as confirmed by visual and X-ray diffraction analyses. The growth rate of apatite was favored by a high phosphorus concentration. Calcite crystals were present in columns and appeared to be competing for calcium and volume needed for apatite formation. The calcite crystal growth rate was higher than that of apatite crystals. Fluoride was removed by precipitation of fluoroapatite and its removal was favored by a high ratio of phosphorus to fluoride in the wastewater.

  1. Polyelectrolyte multilayers impart healability to highly electrically conductive films.

    PubMed

    Li, Yang; Chen, Shanshan; Wu, Mengchun; Sun, Junqi

    2012-08-28

    Healable, electrically conductive films are fabricated by depositing Ag nanowires on water-enabled healable polyelectrolyte multilayers. The easily achieved healability of the polyelectrolyte multilayers is successfully imparted to the Ag nanowire layer. These films conveniently restore electrical conductivity lost as a result of damage by cuts several tens of micrometers wide when water is dropped on the cuts. PMID:22807199

  2. High carrier concentration p-type transparent conducting oxide films

    DOEpatents

    Yan, Yanfa; Zhang, Shengbai

    2005-06-21

    A p-type transparent conducting oxide film is provided which is consisting essentially of, the transparent conducting oxide and a molecular doping source, the oxide and doping source grown under conditions sufficient to deliver the doping source intact onto the oxide.

  3. Changes in mineralogical and leaching properties of converter steel slag resulting from accelerated carbonation at low CO{sub 2} pressure

    SciTech Connect

    Zomeren, Andre van; Laan, Sieger R. van der; Kobesen, Hans B.A.; Huijgen, Wouter J.J.; Comans, Rob N.J.

    2011-11-15

    Highlights: > Accelerated carbonation studied to improve environmental properties of steel slag. > Carbonation found to occur predominantly at surface of the steel slag grains. > Combined geochemical modelling and mineral analysis revealed controlling processes. > Enhanced V-leaching with di-Ca silicate (C2S) dissolution identified as major source. > Identified mineral transformations provide guidance for further quality improvement. - Abstract: Steel slag can be applied as substitute for natural aggregates in construction applications. The material imposes a high pH (typically 12.5) and low redox potential (Eh), which may lead to environmental problems in specific application scenarios. The aim of this study is to investigate the potential of accelerated steel slag carbonation, at relatively low pCO{sub 2} pressure (0.2 bar), to improve the environmental pH and the leaching properties of steel slag, with specific focus on the leaching of vanadium. Carbonation experiments are performed in laboratory columns with steel slag under water-saturated and -unsaturated conditions and temperatures between 5 and 90 {sup o}C. Two types of steel slag are tested; free lime containing (K3) slag and K1 slag with a very low free lime content. The fresh and carbonated slag samples are investigated using a combination of leaching experiments, geochemical modelling of leaching mechanisms and microscopic/mineralogical analysis, in order to identify the major processes that control the slag pH and resulting V leaching. The major changes in the amount of sequestered CO{sub 2} and the resulting pH reduction occurred within 24 h, the free lime containing slag (K3-slag) being more prone to carbonation than the slag with lower free lime content (K1-slag). While carbonation at these conditions was found to occur predominantly at the surface of the slag grains, the formation of cracks was observed in carbonated K3 slag, suggesting that free lime in the interior of slag grains had also reacted

  4. Electrical Conductivity of HgTe at High Temperatures

    NASA Technical Reports Server (NTRS)

    Li, C.; Lehoczky, S. L.; Su, C.-H.; Scripa, R. N.

    2004-01-01

    The electrical conductivity of HgTe was measured using a rotating magnetic field method from 300 K to the melting point (943 K). A microscopic theory for electrical conduction was used to calculate the expected temperature dependence of the HgTe conductivity. A comparison between the measured and calculated conductivities was used to obtain the estimates of the temperature dependence of Gamma(sub 6)-Gamma(sub 8) energy gap from 300 K to 943 K. The estimated temperature coefficient for the energy gap was comparable to the previous results at lower temperatures (less than or equal to 300 K). A rapid increase in the conductivity just above 300 K and a subsequent decrease at 500 K is attributed to band crossover effects. This paper describes the experimental approach and some of the theoretical calculation details.

  5. Effect of the cooling rate on the phase composition and structure of copper matte converting slags

    NASA Astrophysics Data System (ADS)

    Selivanov, E. N.; Gulyaeva, R. I.; Udoeva, L. Yu.; Belyaev, V. V.; Pankratov, A. A.

    2009-08-01

    The effect of the cooling rate on the phase composition and microstructure of copper matte converting slags is studied by X-ray diffraction, combined thermogravimetry and calorimetry, mineragraphy, and electron-probe microanalysis. The compositions of oxide and sulfide phases are determined, and the forms of nonferrous metals in slags cooled at a rate of 0.3 and 900°C/s are revealed. At high cooling rates of the slags, iron silicate glass is shown to form apart from sulfide phases. Repeated heating of the slags leads to the development of devitrification, “cold” crystallization, and melting. A decrease in the cooling rate favors an increase in the grain sizes in oxides (magnetite, iron silicates) and sulfides (bornite-, sphalerite, and galena-based solid solutions).

  6. Phosphorus removal from slow-cooled steelmaking slags: Grain size determination and liberation studies

    SciTech Connect

    Fregeau-Wu, E.; Iwasaki, I.

    1995-07-01

    The major obstacle in recycling steelmaking slags to the blast furnace is their phosphorus content. Removal of the phosphorus, which is primarily associated with the silicate and phosphate phases, would allow for greater recycle of these slags for their iron, manganese, and lime contents. Calculations show that separation of the silicates from the oxide phases would remove nearly 90% of the phosphorus from the slag. The variable grain size of the as-received slag made liberation by fine grinding difficult. Therefore, slow-cooling experiments were undertaken to improve the grain size distribution. The grain size distributions were determined using in-situ image analysis. The samples were ground to their apparent liberation size and high gradient magnetic separation was used to separate the magnetic oxides from the nonmagnetic silicates and phosphates. Liberation analysis and modeling was performed on selected separation products for discussion of benefication characteristics.

  7. Unique high temperature microwave sintering of aluminum nitride based ceramics with high thermal conductivity

    NASA Astrophysics Data System (ADS)

    Xu, Gengfu

    High temperature microwave sintering is one of the most challenging areas in microwave processing of ceramics. In this dissertation, for the first time, stable, controlled "ultra" high temperature (up to 2100°C) microwave sintering was achieved by development of a unique insulation system based on BN/ZrO2 fiber composite powder synthesized by a unique processing route. It uses a system approach to mitigate the tendency of all insulation materials to interfere with specimen coupling. This insulation system allows stable, controlled ultra high microwave sintering and could be modified to microwave process materials with different thermal, dielectric properties with improved properties. In addition, unlike other high temperature microwave insulation schemes that must be replaced after each run, the insulation system is robust enough for repeated use. Using the insulation design, high density and very high thermal conductivity (˜225 W/m·K) AlN ceramics were fabricated much more efficiently (≤6 hours versus 10's to 100's of hours at high temperature) by microwave sintering than by comparable conventional sintering. A detailed data study of densification, grain growth and thermal conductivity in microwave sintered AlN indicated that there were two time regimes in the development of high thermal conductivity AlN and that oxygen removal was more important to the development of high thermal conductivity than removal of the liquid phase sintering phase. While there have been many previous studies examining processing of high thermal conductivity AlN, this was the first study of microwave processing of high thermal conductivity AlN. AlN-TiB2 composites, which had previously only been successfully densified with pressure-assisted techniques such as HIPing or hot pressing, were successfully microwave sintered in this dissertation. The effect of TiB 2 on the densification behavior and thermal, mechanical, and dielectric properties of microwave sintered AlN based composites

  8. Thermal Conductivity of Aqueous Sugar Solutions under High Pressure

    NASA Astrophysics Data System (ADS)

    Werner, M.; Baars, A.; Werner, F.; Eder, C.; Delgado, A.

    2007-08-01

    Molecular energy transport in aqueous sucrose and glucose solutions of different mass fractions and temperatures is investigated up to 400 MPa, using the transient hot-wire method. The results reveal an increasing thermal conductivity with increasing pressure and decreasing mass fraction of sugar. No significant differences between sucrose and glucose solutions were observed. Different empirical and semi-empirical relations from the literature are discussed to describe and elucidate the behavior of the solutions with pressure. The pressure-induced change of the thermal conductivity of sugar solutions is mainly caused by an increase of the thermal conductivity and the decrease of molar volume of the water fraction. A simple pressure adapted mass fraction model permits an estimation of the thermal conductivity of the investigated solutions within an uncertainty of about 3%.

  9. Electrical conductivity of rocks at high pressures and temperatures

    NASA Technical Reports Server (NTRS)

    Parkhomenko, E. I.; Bondarenko, A. T.

    1986-01-01

    The results of studies of the electrical conductivity in the most widely distributed types of igneous rocks, at temperatures of up to 1200 C, at atmospheric pressure, and also at temperatures of up to 700 C and at pressures of up to 20,000 kg/sq cm are described. The figures of electrical conductivity, of activaation energy and of the preexponential coefficient are presented and the dependence of these parameters on the petrochemical parameters of the rocks are reviewed. The possible electrical conductivities for the depository, granite and basalt layers of the Earth's crust and of the upper mantle are presented, as well as the electrical conductivity distribution to the depth of 200 to 240 km for different geological structures.

  10. A Low-Cost and High-Performance Conductivity Meter.

    ERIC Educational Resources Information Center

    da Rocha, Rogerio T.; And Others

    1997-01-01

    Describes an apparatus that is stable and accurate enough for quantitative conductivity experiments but maintains the simplicity of construction and use as well as low cost. Discusses principles and implementation and the performance of the assembled apparatus. (JRH)

  11. Investigations on phosphorus recovery and reuse as soil amendment from electric arc furnace slag filters.

    PubMed

    Bird, Simon C; Drizo, Aleksandra

    2009-11-01

    Electric arc furnace (EAF) steel slag has been identified as an effective filter material for the removal of phosphorus (P) from both point and non-point sources. To determine the feasibility of land-applying P saturated EAF steel slag this study was undertaken to investigate (i) saturated EAF steel slag material's potential as a P fertilizer or soil amendment and (ii) P desorption and metals leachate from saturated EAF steel slag material to surface runoff. Medicago sativa (alfalfa) was planted in a nutrient depleted washed sand media. Phosphorus was added either as saturated EAF steel slag or as a standard commercial phosphate fertilizer in order to assess the plant availability of the P from saturated EAF steel slag. Four different P application levels were tested: a low (20 lbs acre furrow slice(-1) (5.5 g P m(-3))) two medium (40 and 60 lbs. acre f.s.(-1) (11 and 16.5 g P m(-3))) and a high (120 lbs. acre f.s.(-1) (33 g P m(-3))). The above-ground biomass of half of the plants was harvested after 5 weeks and the second half at 10 weeks. All treatments regardless of the P source used showed high rates of germination. At the first harvest period (5 weeks) significantly higher above-ground biomass (p < 0.01) was seen at the 3 highest P amendment rates in treatments with triple super phosphate fertilizer (TSP) than with EAF steel slag. However, by the second harvest (10 weeks) only the highest amendment rate of TSP showed a significantly higher amount of biomass (p < 0.01), suggesting that EAF steel slag might be an effective slow release P source. In a second experiment, a rain simulator was used to assess desorption of DRP, TP and metals from a saturated and semi-saturated EAF steel slag. The results revealed that the total amounts of DRP and TP released to surface runoff from EAF steel slag were negligible when compared to the total quantities of P retained by this material. Overall the results from this study demonstrated that once the EAF steel slag filter

  12. Investigations on phosphorus recovery and reuse as soil amendment from electric arc furnace slag filters.

    PubMed

    Bird, Simon C; Drizo, Aleksandra

    2009-11-01

    Electric arc furnace (EAF) steel slag has been identified as an effective filter material for the removal of phosphorus (P) from both point and non-point sources. To determine the feasibility of land-applying P saturated EAF steel slag this study was undertaken to investigate (i) saturated EAF steel slag material's potential as a P fertilizer or soil amendment and (ii) P desorption and metals leachate from saturated EAF steel slag material to surface runoff. Medicago sativa (alfalfa) was planted in a nutrient depleted washed sand media. Phosphorus was added either as saturated EAF steel slag or as a standard commercial phosphate fertilizer in order to assess the plant availability of the P from saturated EAF steel slag. Four different P application levels were tested: a low (20 lbs acre furrow slice(-1) (5.5 g P m(-3))) two medium (40 and 60 lbs. acre f.s.(-1) (11 and 16.5 g P m(-3))) and a high (120 lbs. acre f.s.(-1) (33 g P m(-3))). The above-ground biomass of half of the plants was harvested after 5 weeks and the second half at 10 weeks. All treatments regardless of the P source used showed high rates of germination. At the first harvest period (5 weeks) significantly higher above-ground biomass (p < 0.01) was seen at the 3 highest P amendment rates in treatments with triple super phosphate fertilizer (TSP) than with EAF steel slag. However, by the second harvest (10 weeks) only the highest amendment rate of TSP showed a significantly higher amount of biomass (p < 0.01), suggesting that EAF steel slag might be an effective slow release P source. In a second experiment, a rain simulator was used to assess desorption of DRP, TP and metals from a saturated and semi-saturated EAF steel slag. The results revealed that the total amounts of DRP and TP released to surface runoff from EAF steel slag were negligible when compared to the total quantities of P retained by this material. Overall the results from this study demonstrated that once the EAF steel slag filter

  13. Cleaning of waste smelter slags and recovery of valuable metals by pressure oxidative leaching.

    PubMed

    Li, Yunjiao; Perederiy, Ilya; Papangelakis, Vladimiros G

    2008-04-01

    Huge quantities of slag, a waste solid product of pyrometallurgical operations by the metals industry are dumped continuously around the world, posing a potential environmental threat due to entrained values of base metals and sulfur. High temperature pressure oxidative acid leaching of nickel smelter slags was investigated as a process to facilitate slag cleaning and selective dissolution of base metals for economic recovery. Five key parameters, namely temperature, acid addition, oxygen overpressure, solids loading and particle size, were examined on the process performance. Base metal recoveries, acid and oxygen consumptions were accurately measured, and ferrous/ferric iron concentrations were also determined. A highly selective leaching of valuable metals with extractions of >99% for nickel and cobalt, >97% for copper, >91% for zinc and <2.2% for iron was successfully achieved for 20 wt.% acid addition and 25% solids loading at 200-300 kPa O(2) overpressure at 250 degrees C in 2h. The acid consumption was measured to be 38.5 kg H(2)SO(4)/t slag and the oxygen consumption was determined as 84 kg O(2)/t slag which is consistent with the estimated theoretical oxygen consumption. The as-produced residue containing less than 0.01% of base metals, hematite and virtually zero sulfidic sulfur seems to be suitable for safe disposal. The process seems to be able to claim economic recovery of base metals from slags and is reliable and feasible.

  14. Cleaning of waste smelter slags and recovery of valuable metals by pressure oxidative leaching.

    PubMed

    Li, Yunjiao; Perederiy, Ilya; Papangelakis, Vladimiros G

    2008-04-01

    Huge quantities of slag, a waste solid product of pyrometallurgical operations by the metals industry are dumped continuously around the world, posing a potential environmental threat due to entrained values of base metals and sulfur. High temperature pressure oxidative acid leaching of nickel smelter slags was investigated as a process to facilitate slag cleaning and selective dissolution of base metals for economic recovery. Five key parameters, namely temperature, acid addition, oxygen overpressure, solids loading and particle size, were examined on the process performance. Base metal recoveries, acid and oxygen consumptions were accurately measured, and ferrous/ferric iron concentrations were also determined. A highly selective leaching of valuable metals with extractions of >99% for nickel and cobalt, >97% for copper, >91% for zinc and <2.2% for iron was successfully achieved for 20 wt.% acid addition and 25% solids loading at 200-300 kPa O(2) overpressure at 250 degrees C in 2h. The acid consumption was measured to be 38.5 kg H(2)SO(4)/t slag and the oxygen consumption was determined as 84 kg O(2)/t slag which is consistent with the estimated theoretical oxygen consumption. The as-produced residue containing less than 0.01% of base metals, hematite and virtually zero sulfidic sulfur seems to be suitable for safe disposal. The process seems to be able to claim economic recovery of base metals from slags and is reliable and feasible. PMID:17728060

  15. A novel process for comprehensive utilization of vanadium slag

    NASA Astrophysics Data System (ADS)

    Liu, Li-ying; Du, Tao; Tan, Wen-jun; Zhang, Xin-pu; Yang, Fan

    2016-02-01

    Traditional processes for treating vanadium slag generate a huge volume of solid residue and a large amount of harmful gas, which cause serious environmental problems. In this study, a new process for the comprehensive utilization of vanadium slag was proposed, wherein zeolite A and a V2O5/TiO2 system were synthesized. The structural properties of the as-synthesized zeolite A and the V2O5/TiO2 system were characterized using various experimental techniques, including X-ray diffraction, X-ray fluorescence, scanning electron microscopy, and infrared spectroscopy. The results reveal that zeolite A and the V2O5/TiO2 system are successfully obtained with high purity. The results of gas adsorption measurements indicate that the prepared zeolite A exhibits high selectivity for CO2 over N2 and is a candidate material for CO2 capture from flue-gas streams.

  16. High temperature electrically conducting ceramic heating element and control system

    NASA Technical Reports Server (NTRS)

    Halbach, C. R.; Page, R. J.

    1975-01-01

    Improvements were made in both electrode technology and ceramic conductor quality to increase significantly the lifetime and thermal cycling capability of electrically conducting ceramic heater elements. These elements were operated in vacuum, inert and reducing environments as well as oxidizing atmospheres adding to the versatility of the conducting ceramic as an ohmic heater. Using stabilized zirconia conducting ceramic heater elements, a furnace was fabricated and demonstrated to have excellent thermal response and cycling capability. The furnace was used to melt platinum-20% rhodium alloy (melting point 1904 C) with an isothermal ceramic heating element having a nominal working cavity size of 2.5 cm diameter by 10.0 cm long. The furnace was operated to 1940 C with the isothermal ceramic heating element. The same furnace structure was fitted with a pair of main heater elements to provide axial gradient temperature control over a working cavity length of 17.8 cm.

  17. Conducting polymers at low temperatures and high magnetic fields

    SciTech Connect

    Clark, J.C.; Ihas, G.G.; Reghu, M.

    1995-11-01

    Advances in the synthesis of organic conducting polymer systems has increased the electrical conductivity of these systems by several orders of magnitude in the last decade. Several practical applications are envisioned for such systems, but a thorough understanding of the conduction mechanisms and identification of the charge carriers is lacking, making design and implementation for bulk synthesis difficult. In order to clarify our understanding of the electrical properties of these systems, the resistivity and magnetoresistivity of various polymers doped near the metal - insulator transition, such as polyaniline protonated by camphor sulfonic acid (PANi-CSA) and polypyrrole doped with PF{sub 6} (PPy-PF{sub 6}), have been studied down to 25 mK in magnetic fields up to 16 T.

  18. Recycling SAW slag proves reliable and repeatable

    SciTech Connect

    Beck, H.P.; Jackson, A.R.

    1996-06-01

    Submerged arc welding (SAW) slag is recycled by taking the fused part of the slag after welding and processing it in a manner that allows it to be reused for the same SAW operation. This slag recycling process has been around the welding industry for many years, and trial-and-error experimentation through the years has made it a reliable and accepted process. Two major reasons why a welding manufacturer would consider the use of recycled submerged arc welding slag are cost savings and the environment. The cost of processing recycled slag is less than the purchase of new flux from the manufacturer. Many times this can amount to savings of 50% or greater. Savings can also be realized by eliminating the need to collect the slag and have it removed to an approved landfill. Environmentally, recycling slag minimizes the use of nonrenewable resources such as minerals, and it reduces the mass of material that must be sent to a landfill. It should be noted, though, that in most recycling processes there is some loss in weight, and not all the slag is processed into reusable flux. Also, there is magnetic separation during processing in which magnetic impurities are removed and disposed of as waste. An average for this loss is 25% of the total weight processed. To realize all of the advantages of recycling, it is essential that the process is performed properly and according to the standards established by industry. Below are steps required for recycling slag as established by two standards setting organizations.

  19. Sulfide Capacity in Ladle Slag at Steelmaking Temperatures

    NASA Astrophysics Data System (ADS)

    Allertz, Carl; Sichen, Du

    2015-12-01

    Sulfide capacity measurements were conducted at 1823 K and 1873 K (1550 °C and 1600 °C) for the quaternary Al2O3-CaO-MgO-SiO2 system, for typical compositions used in the ladle in steelmaking. A copper-slag equilibrium was used under controlled oxygen and sulfur potentials. The sulfide capacity is strongly dependent on the composition and it was found to increase with the basic oxides, while it decreases with increase of the acidic components. It was found that CaO is more effective in holding sulfur in the slag compared to MgO when replacing SiO2. For the present slag compositions, Al2O3 and SiO2 behaved similar with respect to sulfur, and no considerable effect could be recorded when replacing one for the other. The sulfide capacity was also found to be strongly dependent on the temperature, increasing with temperature. The present results were compared with industrial data from the ladle, after vacuum treatment, and they were in good agreement.

  20. Glassy slags for minimum additive waste stabilization. Interim progress report, May 1993--February 1994

    SciTech Connect

    Feng, X.; Wronkiewicz, D.J.; Bates, J.K.; Brown, N.R.; Buck, E.C.; Dietz, N.L.; Gong, M.; Emery, J.W.

    1994-05-01

    Glassy slag waste forms are being developed to complement glass waste forms in implementing Minimum Additive Waste Stabilization (MAWS) for supporting DOE`s environmental restoration efforts. The glassy slag waste form is composed of various crystalline and metal oxide phases embedded in a silicate glass phase. The MAWS approach was adopted by blending multiple waste streams to achieve up to 100% waste loadings. The crystalline phases, such as spinels, are very durable and contain hazardous and radioactive elements in their lattice structures. These crystalline phases may account for up to 80% of the total volume of slags having over 80% metal loading. The structural bond strength model was used to quantify the correlation between glassy slag composition and chemical durability so that optimized slag compositions were obtained with limited crucible melting and testing. Slag compositions developed through crucible melts were also successfully generated in a pilot-scale Retech plasma centrifugal furnace at Ukiah, California. Utilization of glassy slag waste forms allows the MAWS approach to be applied to a much wider range of waste streams than glass waste forms. The initial work at ANL has indicated that glassy slags are good final waste forms because of (1) their high chemical durability; (2) their ability to incorporate large amounts of metal oxides; (3) their ability to incorporate waste streams having low contents of flux components; (4) their less stringent requirements on processing parameters, compared to glass waste forms; and (5) their low requirements for purchased additives, which means greater waste volume reduction and treatment cost savings.

  1. Effect of Slag Composition on Inclusions in Si-Deoxidized 18Cr-8Ni Stainless Steels

    NASA Astrophysics Data System (ADS)

    Ren, Ying; Zhang, Lifeng; Fang, Wen; Shao, Shijie; Yang, Jun; Mao, Weidong

    2016-04-01

    Laboratory experiments and thermodynamic calculation for the Si-deoxidized 18Cr-8Ni stainless steel with CaO-Al2O3-SiO2-CaF2-MgO-MnO slag were performed to investigate the effect of slag composition on inclusions in Si-deoxidized 18Cr-8Ni stainless steels. A high-basicity slag improved the cleanness of stainless steel, while a low basicity slag lowered the Al2O3 content in inclusions, lowering the melting temperature of inclusions and improving the deformability of inclusions. Approximately, 15 pct content of MgO in the initial slag was beneficial to reduce the corrosion of refractory and would not influence the composition of inclusions. The Al2O3 in slag should be lowered to a minimum to reduce the Al2O3 content in inclusions in Si-deoxidized 18Cr-8Ni stainless steel. The log X_{{{{Al}}_{ 2} {{O}}_{ 3} }}i + log X_{{MgO}}i - log X_{MnO}i - log X_{{{{SiO}}2 }}i of inclusions was expressed as a linear function of log a_{{{{Al}}_{ 2} {{O}}_{ 3} }}^{{s}} + log a_{{CaO}}^{{s}} - log a_{MnO}^{{s}} - log a_{{{{SiO}}2 }}^{{s}} of the slag, which was used to predict the composition of inclusions based on the activity of Al2O3, CaO, SiO2, and MnO in the slag. Moreover, the equilibrium curve of Al-O and the stability diagram of inclusions in Si-deoxidized 18Cr-8Ni stainless steel at 1873 K (1600 °C) were calculated.

  2. Lattice thermal conductivity of dense silicate glass at high pressures

    NASA Astrophysics Data System (ADS)

    Chang, Y. Y.; Hsieh, W. P.

    2015-12-01

    The layered structure of the Earth's interior is generally believed to develop through the magma ocean differentiation in the early Earth. Previous seismic studies revealed the existence of ultra low velocity zones above the core mantle boundary (CMB) which was inferred to be associated with the remnant of a deep magma ocean. The heat flux through the core mantle boundary therefore would strongly depend on the thermal conductivity, both lattice (klat) and radiative (krad) of dense silicate melts and major constituent minerals of the lower mantle. Recent experimental results on the radiative thermal conductivity of dense silicate glasses and lower-mantle minerals suggest that krad of dense silicate glasses could be remarkably lower than krad of the surrounding solid mantle phases. In this case, the dense silicate melts will act as a trap for heat from the Earth's outer core. However, this conclusion remains uncertain because of the lack of direct measurements on lattice thermal conductivities of silicate glasses/melts under lower mantle pressures up to date. Here we report experimental results on lattice thermal conductivities of dense silicate glass with basaltic composition under pressures relevant to the Earth's lower mantle in a diamond-anvil cell using time-domain thermoreflectance method. The study will assist the comprehension of thermal transport properties of silicate melts in the Earth's deep interior and is crucial for understanding the dynamic and thermal evolution of the Earth's internal structure.

  3. Synthesis of steel slag ceramics: chemical composition and crystalline phases of raw materials

    NASA Astrophysics Data System (ADS)

    Zhao, Li-hua; Wei, Wei; Bai, Hao; Zhang, Xu; Cang, Da-qiang

    2015-03-01

    Two types of porcelain tiles with steel slag as the main raw material (steel slag ceramics) were synthesized based on the CaO-Al2O3-SiO2 and CaO-MgO-SiO2 systems, and their bending strengths up to 53.47 MPa and 99.84 MPa, respectively, were obtained. The presence of anorthite, α-quartz, magnetite, and pyroxene crystals (augite and diopside) in the steel slag ceramics were very different from the composition of traditional ceramics. X-ray diffraction (XRD) and electron probe X-ray microanalysis (EPMA) results illustrated that the addition of steel slag reduced the temperature of extensive liquid generation and further decreased the firing temperature. The considerable contents of glass-modifying oxide liquids with rather low viscosities at high temperature in the steel slag ceramic adobes promoted element diffusion and crystallization. The results of this study demonstrated a new approach for extensive and effective recycling of steel slag.

  4. Leaching characteristics of steel slag components and their application in cementitious property prediction.

    PubMed

    Li, Zaibo; Zhao, Sanyin; Zhao, Xuguang; He, Tusheng

    2012-01-15

    High-efficiency recovery and utilization of steel slag are important concerns for environmental protection and sustainable development. To establish a rapid method to evaluate the cementitious properties of steel slag, leaching tests were carried out on steel slag components via an evaporation-condensation method; the leaching characteristics and mechanism of the slag were also investigated. The relationship between leaching characteristics and cementitious properties, which were represented by mortar compressive strength, was analyzed. Results show that there exist significant differences among the amounts of chemically active leached components. The leaching process can be described by the shrinking unreacted core model controlled by intra-particle diffusion, and is in accordance with Kondo R hydration kinetics equation. The leaching process showed a good linear relationship between the amounts of components leached from steel slag and the mortar compressive strength of cementitious materials prepared from reference cement and steel slag with mass ratios of 50:50 and 70:30. The compressive strengths of mortars subjected to 7, 28, and 90 days of curing can be accurately predicted by the sum of leached (CaO+Al(2)O(3)) obtained after a certain length of leaching time.

  5. Conductively cooled high-power high-brightness bars and fiber-coupled arrays

    NASA Astrophysics Data System (ADS)

    Zhou, Hailong; Mondry, Mark; Fouksman, Michael; Weiss, Eli; Anikitchev, Serguei; Kennedy, Keith; Li, Jun; Zucker, Erik; Rudy, Paul; Kongas, Jukka; Haapamaa, Jouko; Lehkonen, Sami

    2005-03-01

    Solid-state-laser and fiber laser pumping, reprographics, medical and materials processing applications require high power, high-brightness bars and fiber-coupled arrays. Conductively cooled laser diode bars allow customers to simplify system design and reduce operational size, weight, and costs. We present results on next generation high brightness, high reliability bars and fiber-coupled arrays at 790-830 nm, 940 nm and 980 nm wavelengths. By using novel epitaxial structures, we have demonstrated highly reliable 808 nm, 30% fill-factor conductively cooled bars operating at 60W CW mode, corresponding to a linear power density (LPD) of 20 mW/&mum. At 25°C, the bars have shown greater than 50% wall-plug-efficiency (WPE) when operating at 60W. Our novel approach has also reduced the fast-axis divergence FWHM from 31° to less than 24°. These bars have a 50% brightness improvement compared to our standard products with this geometry. At 980nm, we have demonstrated greater than 100W CW from 20% fill-factor conductively cooled bars, corresponding to a LPD of 50 mW/μm. At 25°C, the WPE for 976nm bars consistently peaks above 65% and remains greater than 60% at 100W. We coupled the beam output from those high-brightness bars into fiber-array-packages ("FAPs"), and we also achieved high-brightness and high-efficiency FAPs. We demonstrated 60W from a 600μm core-diameter fiber-bundle with a high WPE of 55%, and a low numerical aperture of 0.115. The brightness of such FAPs is four times higher than our standard high-power 40W FAP products at Coherent. Ongoing life test data suggests an extrapolated lifetime greater than 10,000 hours at 80W CW operating-condition based on 30%FF conductively cooled bar geometry.

  6. Complex conductivity of UTX compounds in high magnetic fields

    SciTech Connect

    Mielke, Charles H; Mcdonald, Ross D; Zapf, Vivien; Altarawneh, M M; Lacerda, A; Alsmadi, A M; Alyones, S; Chang, S; Adak, S; Kothapalli, K; Nakotte, H

    2009-01-01

    We have performed rf-skin depth (complex-conductivity) and magnetoresistance measurements of anti ferromagnetic UTX compounds (T=Ni and X=Al, Ga, Ge) in applied magnetic fields up to 60 T applied parallel to the easy directions. The rf penetration depth was measured by coupling the sample to the inductive element of a resonant tank circuit and then, measuring the shifts in the resonant frequency {Delta}f of the circuit. Shifts in the resonant frequency {Delta}f are known to be proportional to the skin depth of the sample and we find a direct correspondence between the features in {Delta}f and magnetoresistance. Several first-order metamagnetic transitions, which are accompanied by a drastic change in {Delta}f, were observed in these compounds. In general, the complex-conductivity results are consistent with magnetoresistance data.

  7. High-modulus, high-conductivity nanostructured polymer electrolyte membranes via polymerization-induced phase separation.

    PubMed

    Schulze, Morgan W; McIntosh, Lucas D; Hillmyer, Marc A; Lodge, Timothy P

    2014-01-01

    The primary challenge in solid-state polymer electrolyte membranes (PEMs) is to enhance properties, such as modulus, toughness, and high temperature stability, without sacrificing ionic conductivity. We report a remarkably facile one-pot synthetic strategy based on polymerization-induced phase separation (PIPS) to generate nanostructured PEMs that exhibit an unprecedented combination of high modulus and ionic conductivity. Simple heating of a poly(ethylene oxide) macromolecular chain transfer agent dissolved in a mixture of ionic liquid, styrene and divinylbenzene, leads to a bicontinuous PEM comprising interpenetrating nanodomains of highly cross-linked polystyrene and poly(ethylene oxide)/ionic liquid. Ionic conductivities higher than the 1 mS/cm benchmark were achieved in samples with an elastic modulus approaching 1 GPa at room temperature. Crucially, these samples are robust solids above 100 °C, where the conductivity is significantly higher. This strategy holds tremendous potential to advance lithium-ion battery technology by enabling the use of lithium metal anodes or to serve as membranes in high-temperature fuel cells.

  8. Settling of copper drops in molten slags

    NASA Astrophysics Data System (ADS)

    Warczok, A.; Utigard, T. A.

    1995-02-01

    The settling of suspended metal and sulfide droplets in liquid metallurgical, slags can be affected by electric fields. The migration of droplets due to electrocapillary motion phenomena may be used to enhance the recovery of suspended matte/metal droplets and thereby to increase the recovery of pay metals. An experimental technique was developed for the purpose of measuring the effect of electric fields on the settling rate of metallic drops in liquid slags. Copper drops suspended in CaO-SiO2-Al2O3-Cu2O slags were found to migrate toward the cathode. Electric fields can increase the settling rate of 5-mm-diameter copper drops 3 times or decrease the settling until levitation by reversal of the electric field. The enhanced settling due to electric fields decreases with increasing Cu2O contents in the slag.

  9. Improving thermocouple service life in slagging gasifiers

    SciTech Connect

    Bennett, James P.; Kwong, Kyei-Sing; Powell, Cynthia A.; Thomas, Hugh; Krabbe, Rick

    2005-01-01

    The measurement of temperature within slagging gasifiers for long periods of time is difficult/impossible because of sensor failure or blockage of inputs used to monitor gasifier temperature. One of the most common means of temperature measurement in a gasifier is physically, through the use of thermocouples in a gasifier sidewall. These units can fail during startup, standby, or during the first 40-90 days of gasifier service. Failure can be caused by a number of issues; including thermocouple design, construction, placement in the gasifier, gasifier operation, and molten slag attack of the materials used in a thermocouple assembly. Lack of temperature control in a gasifier can lead to improper preheating, slag buildup on gasifier sidewalls, slag attack of gasifier refractories used to line a gasifier, or changes in desired gas output from a gasifier. A general outline of thermocouple failure issues and attempts by the Albany Research Center to improve the service life of thermocouples will be discussed.

  10. Safe disposal of metal values in slag

    SciTech Connect

    Halpin, P.T.; Zarur, G.L.

    1982-10-26

    The method of safely disposing of sludge containing metal values capable of displaying toxic ecological properties includes the steps of deriving from an organic or inorganic sludge an intermediate product such as a dewatered sludge or an incinerated ash, and adding this intermediate product to a metal smelting step of a type producing a slag such that most of the metal values become encapsulated in the slag. Some precious metal values may be recovered with the metal being smelted, and may be subsequently separated therefrom by appropriate metal winning steps. The sludge product brings to the smelting process certain additives needed therein such as silica and phosphates for the slag, alumina and magnesium to lower the viscosity of the molten slag, and organic matter serving as reducing agents.

  11. Selective Sulfidation of Lead Smelter Slag with Sulfur

    NASA Astrophysics Data System (ADS)

    Han, Junwei; Liu, Wei; Wang, Dawei; Jiao, Fen; Qin, Wenqing

    2016-02-01

    The selective sulfidation of lead smelter slag with sulfur was studied. The effects of temperature, sulfur dosage, carbon, and Na salts additions were investigated based on thermodynamic calculation. The results indicated that more than 96 pct of zinc in the slag could be converted into sulfides. Increasing temperature, sulfur dosage, or Na salts dosage was conducive to the sulfidation of the zinc oxides in the slag. High temperature and excess Na salts would result in the more consumption of carbon and sulfur. Carbon addition not only promoted the selective sulfidation but reduced the sulfur dosage and eliminated the generation of SO2. Iron oxides had a buffering role on the sulfur efficient utilization. The transformation of sphalerite to wurtzite was feasible under reducing condition at high temperature, especially above 1273 K (1000 °C). The growth of ZnS particles largely depended upon the roasting temperature. They were significantly increased when the temperature was above 1273 K (1000 °C), which was attributed to the formation of a liquid phase.

  12. Development of improved performance refractory liner materials for slagging gasifiers

    SciTech Connect

    Kwong, Kyei-Sing; Bennett, James P.; Powell, Cynthia; Thomas, Hugh; Krabbe, Rick

    2005-01-01

    Refractory liners for slagging gasifiers used in power generation, chemical production, or as a possible future source of hydrogen for a hydrogen based economy, suffer from a short service life. These liner materials are made of high Cr2O3 and lower levels of Al2O3 and/or ZrO2. As a working face lining in the gasifier, refractories are exposed to molten slags at elevated temperature that originate from ash in the carbon feedstock, including coal and/or petroleum coke. The molten slag causes refractory failure by corrosion dissolution and by spalling. The Albany Research Center is working to improve the performance of Cr2O3 refractories and to develop refractories without Cr2O3 or with Cr2O3 content under 30 wt pct. Research on high Cr2O3 materials has resulted in an improved refractory with phosphate additions that is undergoing field testing. Results to date of field trials, along with research direction on refractories with no or low Cr2O3, will be discussed.

  13. Extremely High Thermal Conductivity of Aligned Carbon Nanotube-Polyethylene Composites

    PubMed Central

    Liao, Quanwen; Liu, Zhichun; Liu, Wei; Deng, Chengcheng; Yang, Nuo

    2015-01-01

    The ultra-low thermal conductivity of bulk polymers may be enhanced by combining them with high thermal conductivity materials such as carbon nanotubes. Different from random doping, we find that the aligned carbon nanotube-polyethylene composites has a high thermal conductivity by non-equilibrium molecular dynamics simulations. The analyses indicate that the aligned composite not only take advantage of the high thermal conduction of carbon nanotubes, but enhance thermal conduction of polyethylene chains. PMID:26552843

  14. Sulfide capacities of fayalite-base slags

    NASA Astrophysics Data System (ADS)

    Simeonov, S. R.; Sridhar, R.; Toguri, J. M.

    1995-04-01

    The sulfide capacities of fayalite-base slags were measured by a gas-slag equilibration technique under controlled oxygen and sulfur potentials similar to those encountered in the pyrometallurgical processing of nonferrous metals. The oxygen pressure range was from 10-9.5 to 10-11 MPa and the sulfur pressure range from 10-3 to 10-4.5 MPa, over a temperature range of 1473 to 1623 K. The slags studied were FeO-SiO2 at silica saturation and those with addition of CaO, MgO, and Al2O3 to determine their effect on sulfide capacities. For these slags, the sulfide capacities were found to vary from 10-3.3 to 10-5. The sulfide capacities increased with increasing temperature from 1473 to 1623 K. A comparison of the reported plant data on sulfur content of industrial slags shows good agreement with the present experimental results. The present data will be useful in estimating metal losses in slag due to metal sulfide entrainment in nonferrous smelters.

  15. Calculation of sulfide capacities of multicomponent slags

    NASA Astrophysics Data System (ADS)

    Pelton, Arthur D.; Eriksson, Gunnar; Romero-Serrano, Antonio

    1993-10-01

    The Reddy-Blander model for the sulfide capacities of slags has been modified for the case of acid slags and to include A12O3 and TiO2 as components. The model has been extended to calculate a priori sulfide capacities of multicomponent slags, from a knowledge of the thermodynamic activities of the component oxides, with no adjustable parameters. Agreement with measurements is obtained within experimental uncertainty for binary, ternary, and quinary slags involving the components SiO2-Al2O3-TiO2-CaO-MgO-FeO-MnO over wide ranges of composition. The oxide activities used in the computations are calculated from a database of model parameters obtained by optimizing thermodynamic and phase equilibrium data for oxide systems. Sulfur has now been included in this database. A computing system with automatic access to this and other databases has been developed to permit the calculation of the sulfur content of slags in multicomponent slag/metal/gas/solid equilibria.

  16. Low-temperature thermal conductivity of highly porous copper

    NASA Astrophysics Data System (ADS)

    Tomás, G.; Martins, D.; Cooper, A.; Bonfait, G.

    2015-12-01

    The development and characterization of new materials is of extreme importance in the design of cryogenic apparatus. Recently Versarien® PLC developed a technique capable of producing copper foam with controlled porosity and pore size. Such porous materials could be interesting for cryogenic heat exchangers as well as of special interest in some devices used in microgravit.y environments where a cryogenic liquid is confined by capillarity. In the present work, a system was developed to measure the thermal conductivity by the differential steady-state mode of four copper foam samples with porosity between 58% and 73%, within the temperatures range 20 - 260 K, using a 2 W @ 20 K cryocooler. Our measurements were validated using a copper control sample and by the estimation of the Lorenz number obtained from electrical resistivity measurements at room temperature. With these measurements, the Resistivity Residual Ratio and the tortuosity were obtained.

  17. Limits to Fourier theory in high thermal conductivity single crystals

    NASA Astrophysics Data System (ADS)

    Wilson, R. B.; Cahill, David G.

    2015-11-01

    We report the results of time-domain thermoreflectance (TDTR) experiments that examine the ability of Fourier theory to predict the thermal response in single crystals when heater dimensions are small. We performed TDTR measurements on Al-coated diamond, 6H-SiC, GaP, Ge, MgO, GaAs, and GaSb single crystals with a wide range of laser spot size radii, 0.7 μm < w 0 < 12 μm. When the laser spot-size is large, w 0 ≈ 12 μm, TDTR data for all crystals are in agreement with predictions of Fourier theory with bulk thermal conductivity values. When the laser spot-size is small, w 0 < 2 μm, there are significant differences between the predictions of Fourier theory and TDTR data for all crystals except MgO.

  18. Source conductance scaling for high frequency superconducting quasiparticle receivers

    NASA Technical Reports Server (NTRS)

    Ke, Qing; Feldman, M. J.

    1992-01-01

    It has been suggested that the optimum source conductance G(sub s) for the superconductor-insulator-superconductor (SIS) quasiparticle mixer should have a l/f dependence. This would imply that the critical current density of SIS junctions used for mixing should increase as frequency squared, a stringent constraint on the design of submillimeter SIS mixers, rather than in simple proportion to frequency as previously believed. We have used Tucker's quantum theory of mixing for extensive numerical calculations to determine G(sub s) for an optimized SIS receiver. We find that G(sub s) is very roughly independent of frequency (except for the best junctions at low frequency), and discuss the implications of our results for the design of submillimeter SIS mixers.

  19. Development of high performance proton-conducting solid electrolytes

    SciTech Connect

    Linkous, C.A.; Kopitzke, R.W.

    1998-08-01

    This work seeks to improve the efficiency of fuel cell and electrolyzer operation by developing solid electrolytes that will function at higher temperatures. Two objectives were pursued: (1) determine the mechanism of hydrolytic decomposition of aromatic sulfonic acid ionomers, with the intent of identifying structural weaknesses that can be avoided in future materials; and (2) identify new directions in solid electrolyte development. After evaluating a number of aromatic sulfonates, it became apparent that no common mechanism was going to be found; instead, each polymer had its own sequence of degradation steps, involving some combination of desulfonation and/or chain scission. For electrochemical cell operation at temperatures > 200 C, it will be necessary to develop solid electrolytes that do not require sulfonic acids and do not require water to maintain its conductivity mechanism.

  20. Decontamination of metals by melt refining/slagging. An annotated bibliography: Update on stainless steel and steel

    SciTech Connect

    Worchester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.; Mizia, R.E.

    1995-01-01

    The following presentation is an update to a previous annotation, i.e., WINCO-1138. The literature search and annotated review covers all metals used in the nuclear industries but the emphasis of this update is directed toward work performed on mild steels. As the number of nuclear installations undergoing decontamination and decommissioning (D&D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste problems, Lockheed Idaho Technologies Co (LITCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small wide melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--2,000 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste and Pit 9/RWMC boxes. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development. The program plan will be jointly developed by Montana Tech and LITCO.

  1. Analysis of arc emission spectra of stainless steel electric arc furnace slag affected by fluctuating arc voltage.

    PubMed

    Aula, Matti; Mäkinen, Ari; Fabritius, Timo

    2014-01-01

    Control of chromium oxidation in the electric arc furnace (EAF) is a significant problem in stainless steel production due to variations of the chemical compositions in the EAF charge. One potential method to control chromium oxidation is to analyze the emission spectrum of the electric arc in order to find indicators of rising chromium content in slag. The purpose of this study was to determine if slag composition can be gained by utilizing electric arc emission spectra in the laboratory environment, despite electric arc voltage fluctuations and varying slag composition. The purpose of inducing voltage fluctuation was to simulate changes in the industrial EAF process. The slag samples were obtained from Outokumpu Stainless Oy Tornio Works, and three different arc currents were used. The correlation analysis showed that the emission spectra offer numerous peak ratios with high correlations to the X-ray fluorescence-measured slag CrO(x)/FeO(x) and MnO/SiO2 ratios. These ratios are useful in determining if the reduction agents have been depleted in the EAF. The results suggest that analysis of laboratory-scale electric arc emission spectra is suitable for indicating the high CrO(x) or MnO content of the slag despite the arc fluctuations. Reliable analysis of other slag components was not successful.

  2. Proton conductivity of perfluorosulfonate ionomers at high temperature and high relative humidity

    SciTech Connect

    Matos, Bruno R.; Goulart, Cleverson A.; Santiago, Elisabete I.; Muccillo, R.; Fonseca, Fabio C.

    2014-03-03

    The proton transport properties of Nafion membranes were studied in a wide range of temperature by using an air-tight sample holder able to maintain the sample hydrated at high relative humidity. The proton conductivity of hydrated Nafion membranes continuously increased in the temperature range of 40–180 °C with relative humidity kept at RH = 100%. In the temperature range of 40–90 °C, the proton conductivity followed the Arrhenius-like thermal dependence. The calculated apparent activation energy E{sub a} values are in good agreement with proton transport via the structural diffusion in absorbed water. However, at higher measuring temperatures an upturn of the electrical conductivity was observed to be dependent on the thermal history of the sample.

  3. Corrosion performance of ceramic materials in slagging environments

    SciTech Connect

    Natesan, K.

    1996-10-01

    Conceptual designs of advanced combustion systems that use coal as feedstock require high-temperature furnaces and heat transfer surfaces that can operate at temperatures much higher than in current coal-fired power plants. Combination of elevated temperatures and hostile combustion environments requires advanced ceramics. Objectives of this program are to evaluate the (a) chemistry of gaseous and condensed products arising during coal combustion, (b) corrosion behavior of candidate materials in air, slag, and salt environments, and (c)residual mechanical properties of the materials after corrosion. Temperatures in the range of 1000-1400 C for ceramics and 600-1000 C for metallic alloys are emphasized. Coal/ash chemistries developed on the basis of thermodynamic/kinetic calculations, together with slags from actual combustors, are used. Materials being evaluated include monolithic Si carbides from several sources: Si nitride, Si carbide in alumina composites, Si carbide fibers in a Si carbide-matrix composite, and some advanced Ni-base alloys. This paper presents results from an ongoing program on corrosion performance of candidate ceramic materials exposed to air, salt, and slag environments and their effect on flexural strength and energy absorbed during fracture of these materials. 10 figs, 4 tabs, 8 refs.

  4. High Temperature Variable Conductance Heat Pipes for Radioisotope Stirling Systems

    NASA Technical Reports Server (NTRS)

    Tarau, Calin; Walker, Kara L.; Anderson, William G.

    2009-01-01

    In a Stirling radioisotope system, heat must continually be removed from the GPHS modules, to maintain the GPHS modules and surrounding insulation at acceptable temperatures. Normally, the Stirling convertor provides this cooling. If the Stirling convertor stops in the current system, the insulation is designed to spoil, preventing damage to the GPHS, but also ending the mission. An alkali-metal Variable Conductance Heat Pipe (VCHP) is under development to allow multiple stops and restarts of the Stirling convertor. The status of the ongoing effort in developing this technology is presented in this paper. An earlier, preliminary design had a radiator outside the Advanced Stirling Radioisotope Generator (ASRG) casing, used NaK as the working fluid, and had the reservoir located on the cold side adapter flange. The revised design has an internal radiator inside the casing, with the reservoir embedded inside the insulation. A large set of advantages are offered by this new design. In addition to reducing the overall size and mass of the VCHP, simplicity, compactness and easiness in assembling the VCHP with the ASRG are significantly enhanced. Also, the permanently elevated temperatures of the entire VCHP allows the change of the working fluid from a binary compound (NaK) to single compound (Na). The latter, by its properties, allows higher performance and further mass reduction of the system. Preliminary design and analysis shows an acceptable peak temperature of the ASRG case of 140 C while the heat losses caused by the addition of the VCHP are 1.8 W.

  5. High thermal conductivity of a hydrogenated amorphous silicon film

    NASA Astrophysics Data System (ADS)

    Feldman, J. L.; Liu, Xiao; Cahill, D. G.; Crandall, R. S.; Bernstein, Noam; Photiadis, D. M.; Mehl, M. J.; Papaconstantopoulos, D. A.; Yang, Ho-Soon

    2009-03-01

    We measured the thermal conductivity κ of an 80 μm thick hydrogenated amorphous silicon (a-Si:H) film from 80,to room temperature with the 3φ method and at room temperature with the time-domain thermoreflectance (TDTR) method. The a-Si:H sample with 1 at.% hydrogen was prepared by hot-wire chemical-vapor deposition (HWCVD), a procedure which was found previously to produce superior material properties with a near absent atomic tunneling states that are ubiquitous in glasses. We find that κ is higher than any of the previous temperature dependent measurements, and shows a strong phonon mean free path dependence. We also performed numerical calculations on three 1000 atom models using Kubo theory and a tight binding electronic structure method. Due to the restraints of the TDTR results on low frequency extrapolations of calculated phonon diffusivities, the Kubo thermal conductivityis seen to be too small to explain our experiments. We conclude that the HWCVD a-Si:H sample has superior structural ordering relative to any amorphous silicon previously studied.

  6. Microwave magnetic dynamics in highly conducting magnetic nanostructures

    SciTech Connect

    Kostylev, M.; Ivanov, E.; Samarin, S.; Ding, J.; Adeyeye, A. O.

    2014-05-07

    We performed low-noise broadband microstrip ferromagnetic resonance (FMR) measurements of the resonant modes of an array of metallic ferromagnetic nanostripes. In addition to a strong signal of the fundamental mode, we observed up to five weak-amplitude peaks in the field-resolved FMR traces, depending on the frequency. These higher-order absorption peaks have been theoretically identified as due to resonant excitation of odd and even standing spin waves across the direction of confinement in array plane (i.e., across the stripe width). The theory we developed suggests that the odd modes become excited in the spatially uniform microwave field of the FMR setup due to the large conductivity of metals. This promotes excitation of large-amplitude eddy currents in the sample by the incident microwave magnetic field and ultimately results in excitation of these modes. Following this theory, we found that the eddy current contribution is present only for patterned materials and when the microwave magnetic field is incident on one surface of sample surface, as it is in the case of a microstrip FMR.

  7. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    PubMed

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    flexural strength, lowest apparent porosity and water absorption of EAF slag based tile was attained at the composition of 40 wt.% EAF slag--30 wt.% ball clay--10 wt.% feldspar--20 wt.% silica. The properties of ceramic tile made with EAF slag waste (up to 40 wt.%), especially flexural strength are comparable to those of commercial ceramic tile and are, therefore, suitable as high flexural strength and heavy-duty green ceramic floor tile. Continuous development is currently underway to improve the properties of tile so that this recycling approach could be one of the potential effective, efficient and sustainable solutions in sustaining our nature.

  8. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    PubMed

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    flexural strength, lowest apparent porosity and water absorption of EAF slag based tile was attained at the composition of 40 wt.% EAF slag--30 wt.% ball clay--10 wt.% feldspar--20 wt.% silica. The properties of ceramic tile made with EAF slag waste (up to 40 wt.%), especially flexural strength are comparable to those of commercial ceramic tile and are, therefore, suitable as high flexural strength and heavy-duty green ceramic floor tile. Continuous development is currently underway to improve the properties of tile so that this recycling approach could be one of the potential effective, efficient and sustainable solutions in sustaining our nature. PMID:25242607

  9. Electrical conductivity measurements of aqueous electrolyte solutions at high temperatures and high pressures

    SciTech Connect

    Ho, P.C.; Palmer, D.A.

    1995-02-01

    In aqueous solutions all electrolytes tend to associate at high temperatures (low dielectric constants). Ion association results in the formation of uncharged substrates, which are substantially more volatile than their precursor ions. Thus knowledge of the association constants is important in interpreting the thermodynamics of the partitioning of electrolytes to the vapor phase in a fully speciated approach. Electrical conductance measurements provide a unique window into ionic interactions of solutions at high temperatures and pressures. In this study, the electrical conductivities of dilute (<0.1 molal) aqueous solutions of NaCl (100-600{degrees}C to 300 MPa) and sodium and potassium hydroxides (0-600 and 100-600{degrees}C, respectively, and to 300 MPa) were measured. The results show that the extent of association of Na{sup +} and Cl{sup -} is similar to those for Na{sup +} and K{sup +} with OH{sup -} in solution from subcritical to supercritical conditions.

  10. Highly Elastic and Conductive Human-Based Protein Hybrid Hydrogels.

    PubMed

    Annabi, Nasim; Shin, Su Ryon; Tamayol, Ali; Miscuglio, Mario; Bakooshli, Mohsen Afshar; Assmann, Alexander; Mostafalu, Pooria; Sun, Jeong-Yun; Mithieux, Suzanne; Cheung, Louis; Tang, Xiaowu Shirley; Weiss, Anthony S; Khademhosseini, Ali

    2016-01-01

    A highly elastic hybrid hydrogel of methacryloyl-substituted recombinant human tropoelastin (MeTro) and graphene oxide (GO) nanoparticles are developed. The synergistic effect of these two materials significantly enhances both ultimate strain (250%), reversible rotation (9700°), and the fracture energy (38.8 ± 0.8 J m(-2) ) in the hybrid network. Furthermore, improved electrical signal propagation and subsequent contraction of the muscles connected by hybrid hydrogels are observed in ex vivo tests.

  11. High conductivity glass electrolytes for sodium/sulfur batteries

    NASA Astrophysics Data System (ADS)

    Bloom, I.; Nelson, P. A.; Roche, M. F.

    1986-06-01

    High-soda glasses in the Na2O-ZrO2-Al2O3-SiO2 system were tested for low resistivity and stability in Na, Na2S4, S, and Na2S3. The composition that was selected was: 42 mol% Na2O, 8 mol% Al2O3, 5 mol% ZrO2, and 45 mol% SiO2. Effects of tube diameter on specific power and energy were studied.

  12. High Temperature Variable Conductance Heat Pipes for Radioisotope Stirling Systems

    SciTech Connect

    Tarau, Calin; Walker, Kara L.; Anderson, William G.

    2009-03-16

    In a Stirling radioisotope system, heat must continually be removed from the GPHS modules, to maintain the GPHS modules and surrounding insulation at acceptable temperatures. Normally, the Stirling converter provides this cooling. If the Stirling engine stops in the current system, the insulation is designed to spoil, preventing damage to the GPHS, but also ending the mission. An alkali-metal Variable Conductance Heat Pipe (VCHP) is under development to allow multiple stops and restarts of the Stirling engine. The status of the ongoing effort in developing this technology is presented in this paper. An earlier, preliminary design had a radiator outside the Advanced Stirling Radioisotope Generator (ASRG) casing, used NaK as the working fluid, and had the reservoir located on the cold side adapter flange. The revised design has an internal radiator inside the casing, with the reservoir embedded inside the insulation. A large set of advantages are offered by this new design. In addition to reducing the overall size and mass of the VCHP, simplicity, compactness and easiness in assembling the VCHP with the ASRG are significantly enhanced. Also, the permanently elevated temperatures of the entire VCHP allows the change of the working fluid from a binary compound (NaK) to single compound (Na). The latter, by its properties, allows higher performance and further mass reduction of the system. Preliminary design and analysis shows an acceptable peak temperature of the ASRG case of 140 deg. C while the heat losses caused by the addition of the VCHP are 1.8 W.

  13. Highly conductive plastic crystals based on fluorohydrogenate anions.

    PubMed

    Taniki, Ryosuke; Matsumoto, Kazuhiko; Hagiwara, Rika; Hachiya, Kan; Morinaga, Takashi; Sato, Takaya

    2013-01-24

    The new ionic plastic crystals N,N-dimethylpyrrolidinium fluorohydrogenate [DMPyr(FH)(2)F] and N-ethyl-N-methylpyrrolidinium fluorohydrogenate [EMPyr(FH)(2)F] were prepared, and their physicochemical, structural, and electrochemical properties were investigated. The DMPyr(FH)(2)F and EMPyr(FH)(2)F salts exhibited small entropy changes of melting, 4.1 and 2.0 J K(-1) mol(-1), respectively, and had ionic plastic crystal phases in the temperature ranges of 258-325 and 236-303 K, respectively. These phases had NaCl-type structures; the lattice constants were 9.90 Å for DMPyr(FH)(2)F and 10.18 Å for EMPyr(FH)(2)F. The ionic conductivities of the ionic plastic crystal phases ranged from 10(0) to 10(1) mS cm(-1) [e.g., 10.3 mS cm(-1) at 298 K for DMPyr(FH)(2)F and 14.4 mS cm(-1) at 288 K for EMPyr(FH)(2)F]. Pulsed-field gradient spin-echo NMR spectroscopy revealed that only the anion could move in the ionic plastic crystal phase as a charge carrier with a diffusion coefficient of ~10(-7) cm(2) s(-1). The self-diffusion coefficient of the cation in the ionic plastic crystal phase of DMPyr(FH)(2)F was too small to measure, although the cation in EMPyr(FH)(2)F had a slight mobility below 303 K.

  14. Evaluation of the economic feasibility of a processing plant for steelmaking slag.

    PubMed

    Gonçalves, Deyvid R R; Fontes, Wanna C; Mendes, Julia C; Silva, Guilherme J B; Peixoto, Ricardo A F

    2016-02-01

    The utilisation of steelmaking slag as recycled aggregate for concretes is a widely investigated solution for mitigating the expenditure and environmental impacts of its storage. The Brazilian steel industry is investing in research and slag reprocessing practices, aiming to reuse most of its metallic fraction and properly allocate the non-metallic fraction, saving energy and reducing mining impacts. Research results demonstrate the technical and environmental feasibility of steel slag aggregates for civil construction. However, it is essential to evaluate whether the processing of the slag is economically feasible for this purpose. Economic analysis of the processing of steel slag was conducted through simulation - Monte Carlo method - in which it is possible to determine the risks and uncertainties inherent to the project. The costs that comprise the proposed project, from design through construction and operation itself, were estimated at US$2.8 million. The result of the simulation indicates economic feasibility of the project with 98% certainty, and an estimated profit of around 42%.

  15. Surface modification of titanium using steel slag ball and shot blasting treatment for biomedical implant applications

    NASA Astrophysics Data System (ADS)

    Arifvianto, Budi; Suyitno; Mahardika, Muslim

    2013-08-01

    Surface modification is often performed using grit or shot blasting treatment for improving the performances of biomedical implants. The effects of blasting treatments using steel slag balls and spherical shots on the surface and subsurface of titanium were studied in this paper. The treatments were conducted for 60-300 s using 2-5 mm steel slag balls and 3.18 mm spherical shots. The surface morphology, roughness, and elemental composition of titanium specimens were examined prior to and after the treatments. Irregular and rough titanium surfaces were formed after the treatment with the steel slag balls instead of the spherical shots. The former treatment also introduced some bioactive elements on the titanium surface, but the latter one yielded a harder surface layer. In conclusion, both steel slag ball and shot blasting treatment have their own specialization in modifying the surface of metallic biomaterials. Steel slag ball blasting is potential for improving the osseointegration quality of implants; but the shot blasting is more appropriate for improving the mechanical properties of temporary and load bearing implants, such as osteosynthesis plates.

  16. Phosphorus removal by an 'active' slag filter-a decade of full scale experience.

    PubMed

    Shilton, Andy N; Elmetri, Ibrahim; Drizo, Alexsandra; Pratt, Steven; Haverkamp, Richard G; Bilby, Stuart C

    2006-01-01

    Active filters, which facilitate phosphorus (P) removal via precipitation and/or adsorption, offer a promising 'appropriate technology' for upgrading small wastewater treatment systems. Research on active filters for P removal using steel slag material has been conducted in laboratories across the world, however, field experiments have been limited and long-term data is practically non-existent. This paper presents a decade of experience on P removal by active slag filters at a full-scale treatment plant. During 1993-1994 the filter removed 77% of the total phosphorus (TP), and over the first 5 years of the filter's operation it reduced the mean effluent TP concentration to 2.3 mgl(-1). However during the sixth year of operation P removal was significantly reduced. Over the 11 years of monitoring, 22.4 tonnes of TP was removed by the filter, 19.7 tonnes of this in the first 5-year period. It was determined that the slag material maintained its maximum removal potential until reaching a P-retention ratio of 1.23 kg TP per tonne of slag. This paper provides the first long-term field data for slag filters, and shows that they can provide P removal for a half a decade before filter replacement/rejuvenation is required.

  17. An overview of recovery of metals from slags.

    PubMed

    Shen, Huiting; Forssberg, E

    2003-01-01

    Various slags are produced as by-products in metallurgical processes or as residues in incineration processes. According to the origins and the characteristics, the main slags can be classified into three categories, namely ferrous slag, non-ferrous slag and incineration slag. This paper analysed and summarised the generation, characteristics and application of various slags, and discussed the potential effects of the slags on the environment. On this basis, a review of a number of methods for recovery of metals from the slags was made. It can be seen that a large amount of slags is produced each year. They usually contain a quantity of valuable metals except for blast furnace slag and they are actually a secondary resource of metals. By applying mineral processing technologies, such as crushing, grinding, magnetic separation, eddy current separation, flotation and so on, leaching or roasting, it is possible to recover metals such as Fe, Cr, Cu, Al, Pb, Zn, Co, Ni, Nb, Ta, Au, and Ag etc. from the slags. Recovery of metals from the slags and utilisation of the slags are important not only for saving metal resources, but also for protecting the environment.

  18. Viscosity measurements and empirical predictions for coal slags

    SciTech Connect

    Matyas, Josef; Sundaram, S K; Rodriguez, Carmen P; Heredia-Langner, Alejandro; Arrigoni, Benjamin M

    2009-10-25

    Slag viscosity in slagging coal gasifier is an important factor affecting the gasification regime and operating cost. Most of the empirical viscosity models of coal slags that are available in the literature are applicable to only limited ranges of temperature and composition. To develop a reliable slag viscosity model, additional data are needed. Slag viscosity was measured under air or reducing atmosphere (calculated pO2~1.2 10-12 atm at 1400°C) at temperatures in the range of 1150-1550°C on 63 statistically designed slags, including 5 actual coal slag compositions and 4 validation slag compositions. The Arrhenius equation, with Arrhenius coefficients A = constant and B expressed as linear function of mass fractions of nine major components was used to fit the viscosity/temperature data. This Arrhenius relationship represents the viscosity–temperature relationship of tested slags reasonably well, = 0.981 (reducing atmosphere) and = 0.974 (air atmosphere). The validation of the model with four randomly selected slags (two from the SciGlass database and two from experimental design) indicated an accurately measured viscosity-temperature data and a fairly good predictive performance of slag viscosity models over designed compositions. The capability of the developed model to predict the viscosity of coal slags under reducing atmosphere was found to be a superior to a number of the most commonly used empirical models in the literature that are based on simplified oxide melts and British or Australian coal ash slags.

  19. Using ausmelt technology for the recovery of cobalt from smelter slags

    NASA Astrophysics Data System (ADS)

    Matusewicz, Robert; Mounsey, Ed

    1998-10-01

    The occurrence of cobalt with copper and nickel and the propensity for this material to report mainly to the final-process discard slag has provided a substantial resource in both current arisings and stockpiles in many copper and nickel smelting operations. Ausmelt has undertaken investigations for the recovery of cobalt from smelter slags using top-submerged lancing technology. These tests, conducted at both the laboratory and pilot-plant scales, have provided good evidence of the application of this proven technology to the recovery of cobalt from these sources.

  20. Ecological conditions of ponds situated on blast furnace slag deposits located in South Gare Site of Special Scientific Interest (SSSI), Teesside, UK.

    PubMed

    Raper, E; Davies, S; Perkins, B; Lamb, H; Hermanson, M; Soares, A; Stephenson, T

    2015-06-01

    Slag, a by-product from the iron and steel industry, has a range of applications within construction and is used in wastewater treatment. Historically considered a waste material, little consideration was given to the environmental impacts of its disposal. South Gare (a Site of Special Scientific Interest) located at the mouth of the Tees estuary, UK, formed on slag deposits used to create a sea wall and make the land behind permanent. Over time, ponds formed in depressions with the water chemistry, being significantly impacted by the slag deposits. Calcium levels reached 504 mg/L, nitrate 49.0 mg/L and sulphate 1,698 mg/L. These levels were also reflected in the composition of the sediment. pH (5.10-9.90) and electrical conductivity (2,710-3,598 µS/cm) were variable but often notably high. Pb, Cu and Cd were not present within the water, whilst Zn ranged from 0.027 to 0.37 mg/L. Heavy metal levels were higher in surface sediments. Zinc was most dominant (174.3-1,310.2 mg/L) followed by Pb (9.9-431 mg/L), Cu (8.4-41.8 mg/L) and Cd (0.4-1.1 mg/L). A sediment core provided a historical overview of the ponds. The ponds were unfavourable for aquatic biodiversity and unsuitable for drinking water abstraction.

  1. High frequency electrical conduction block of the pudendal nerve

    NASA Astrophysics Data System (ADS)

    Bhadra, Narendra; Bhadra, Niloy; Kilgore, Kevin; Gustafson, Kenneth J.

    2006-06-01

    A reversible electrical block of the pudendal nerves may provide a valuable method for restoration of urinary voiding in individuals with bladder-sphincter dyssynergia. This study quantified the stimulus parameters and effectiveness of high frequency (HFAC) sinusoidal waveforms on the pudendal nerves to produce block of the external urethral sphincter (EUS). A proximal electrode on the pudendal nerve after its exit from the sciatic notch was used to apply low frequency stimuli to evoke EUS contractions. HFAC at frequencies from 1 to 30 kHz with amplitudes from 1 to 10 V were applied through a conforming tripolar nerve cuff electrode implanted distally. Sphincter responses were recorded with a catheter mounted micro-transducer. A fast onset and reversible motor block was obtained over this range of frequencies. The HFAC block showed three phases: a high onset response, often a period of repetitive firing and usually a steady state of complete or partial block. A complete EUS block was obtained in all animals. The block thresholds showed a linear relationship with frequency. HFAC pudendal nerve stimulation effectively produced a quickly reversible block of evoked urethral sphincter contractions. The HFAC pudendal block could be a valuable tool in the rehabilitation of bladder-sphincter dyssynergia.

  2. Field effect type devices based on highly doped conducting polymer

    NASA Astrophysics Data System (ADS)

    Waldmann, O.; Park, J. H.; Hsu, F. C.; Chiou, N. R.; Kim, Y. R.; Epstein, A. J.

    2003-03-01

    Field-effect type devices based on the highly doped polymer poly(3,4-ethylenedioxythiophene)/polystyrene sulfonic acid (PEDOT/PSS) show a reversible change of the source-drain current by several orders of magnitude upon application of appropriate gate voltages. However, the underlying physical mechanism of their operation is little understood so far. A field-effect like operation, dopant ion diffusion, or electrochemical process has been conjectured. In this work, we investigated devices fabricated on glass substrates with polyvinyl phenol and aluminum as dielectric layer and gate, respectively. We applied a saw tooth shaped voltage profile to the gate electrode and a very small source-drain voltage while measuring gate and source-drain currents. These measurements resemble capacitance-voltage measurements used to study the field-effect in inorganic devices as well as cyclic voltammetry used in electrochemical work. Conclusions concerning the operation principle will be discussed. Supported in part by ONR.

  3. Pre-fired, refractory block slag dams for wet bottom furnace floors

    SciTech Connect

    Vihnicka, R.S.; Meskimen, R.L.

    1998-12-31

    Slagging (wet bottom), utility boilers count on a refractory coating over the furnace floor tube structure for protection from corrosion damage from both the harsh, hot gas atmosphere from the burning fuel and the acidic coal slag. To protect and extend the life of this protective refractory coating the boiler original equipment manufacturers (OEMs) utilized a water-cooled monkey ring or slag chill ring (typically a 6--8 inch high ring of small diameter tubes) surrounding the slag tap locations on most wet bottom furnace floors (both utility and package boilers). The old water-cooled tube ring was such a high maintenance item, however, that it`s use has been discontinued in all but the most extreme environments throughout both utility and industrial applications. Where the use of the ring was discontinued, there has been a corresponding shortening of life on the protective floor refractory coatings (high maintenance cost), further aggravated by recent OSHA restrictions limiting the use of chrome oxide refractory materials in these types of boilers. This paper describes the developmental process and the final resultant product (a non-watercooled, slag dam made from pre-fired refractory shapes), undertaken by the inventors. Derived operational benefits a concept 2 project, with NO{sub x} Title 4 and Title 1 significance (which is currently underway) will also be detailed.

  4. Temporal dissolution of potentially toxic elements from silver smelting slag by synthetic environmental solutions.

    PubMed

    Ash, Christopher; Borůvka, Luboš; Tejnecký, Václav; Šebek, Ondřej; Nikodem, Antonín; Drábek, Ondřej

    2013-11-15

    Waste slag which is created during precious metal smelting contains high levels of potentially toxic elements (PTE) which can be mobilised from unconfined deposits into the local environment. This paper examines the extractability of selected PTE (Pb, Zn, Cd, Mn) from slag samples by synthetic solutions designed to replicate those in the environment. Extracting agents were used to replicate potential leaching scenarios which are analogous to natural chemical weathering. Slag was submersed in a rainwater simulation solution (RSS), weak citric acid solution (representing rhizosphere secretions) and control solutions (deionised water) for a one month period with solution analyses made at intervals of 1, 24, 168 and 720 h. In 1 mM citric acid, dissolution of Cd and Zn showed little change with time, although for Zn the initial dissolution was considerable. Lead in citric acid was characterized by overall poor extractability. Mn solubility increased until an equilibrium state occurred within 24 h. The solubility of studied metals in citric acid can be characterized by a short time to equilibrium. RSS proved to be an effective solvent that, unlike citric acid solution, extracted increasing concentrations of Cd, Mn and Zn with time. Solubility of Pb in RSS was again very low. When taken as a proportion of a single 2 M HNO3 extraction which was applied to slag samples, Cd was the element most readily leached into RSS and control samples. In both studied solvents, slag heterogeneity is prominent in the case of Cd and Zn solubility. Contact time with solvent appears to be an important variable for the release of PTE from slag into solution. The purpose of this study was to provide insight into the environmental chemical dissolution of PTE from slag, which causes their enrichment in surrounding soils and surface waters. PMID:23920416

  5. Temporal dissolution of potentially toxic elements from silver smelting slag by synthetic environmental solutions.

    PubMed

    Ash, Christopher; Borůvka, Luboš; Tejnecký, Václav; Šebek, Ondřej; Nikodem, Antonín; Drábek, Ondřej

    2013-11-15

    Waste slag which is created during precious metal smelting contains high levels of potentially toxic elements (PTE) which can be mobilised from unconfined deposits into the local environment. This paper examines the extractability of selected PTE (Pb, Zn, Cd, Mn) from slag samples by synthetic solutions designed to replicate those in the environment. Extracting agents were used to replicate potential leaching scenarios which are analogous to natural chemical weathering. Slag was submersed in a rainwater simulation solution (RSS), weak citric acid solution (representing rhizosphere secretions) and control solutions (deionised water) for a one month period with solution analyses made at intervals of 1, 24, 168 and 720 h. In 1 mM citric acid, dissolution of Cd and Zn showed little change with time, although for Zn the initial dissolution was considerable. Lead in citric acid was characterized by overall poor extractability. Mn solubility increased until an equilibrium state occurred within 24 h. The solubility of studied metals in citric acid can be characterized by a short time to equilibrium. RSS proved to be an effective solvent that, unlike citric acid solution, extracted increasing concentrations of Cd, Mn and Zn with time. Solubility of Pb in RSS was again very low. When taken as a proportion of a single 2 M HNO3 extraction which was applied to slag samples, Cd was the element most readily leached into RSS and control samples. In both studied solvents, slag heterogeneity is prominent in the case of Cd and Zn solubility. Contact time with solvent appears to be an important variable for the release of PTE from slag into solution. The purpose of this study was to provide insight into the environmental chemical dissolution of PTE from slag, which causes their enrichment in surrounding soils and surface waters.

  6. 44. DETAIL VIEW LOOKING EAST AT THE FOUNDATION FOR SLAG ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    44. DETAIL VIEW LOOKING EAST AT THE FOUNDATION FOR SLAG CRUSHER, A DEVICE USED TO REMOVE HARDENED SLAG FROM STEEL LADLES. - John A. Roebling's Sons Company, Kinkora Works, Support Systems, Roebling, Burlington County, NJ

  7. Highly conductive ionic liquids toward high-performance space-lubricating greases.

    PubMed

    Fan, Xiaoqiang; Wang, Liping

    2014-08-27

    Although ionic liquids (ILs) as a class of promising materials have a wide range of applications due to the excellent properties, their potential as space lubricants has been not systematically explored. Here two kinds of conductive alkyl imidazolium ILs greases were prepared using 1-hexyl-3-methylimidazolium tetrafluoroborate (LB106) and 1-hexyl-3-methylimidazolium bis(trifluoromethylsulfonyl) amide (L-F106) as base oil and the polytetrafluoroethylene (PTFE) as thickener, with multiple-alkylated cyclopentane grease (MACs) as a comparison. Their chemical composition and tribological properties were investigated in detail under simulated space environment which is composed of high vacuum, high temperature and irradiation. Results show that the high conductive ILs greases not only possess good adaptive abilities to space environment and thermal stability but also provide excellent friction reducing and antiwear behaviors as well as high load carrying capacities. The unique physicochemical properties are attributed to a combination of special anions and cations, the excellent tribological properties are strongly dependent on a boundary protective film on the rubbing surfaces. PMID:25089650

  8. Highly conductive free standing polypyrrole films prepared by freezing interfacial polymerization.

    PubMed

    Qi, Guijin; Huang, Liyan; Wang, Huiliang

    2012-08-25

    Highly conductive free standing polypyrrole (PPy) films were prepared by a novel freezing interfacial polymerization method. The films exhibit metallic luster and electrical conductivity up to 2000 S cm(-1). By characterizing with SEM, FTIR, Raman and XRD, the high conductivity is attributed to the smooth surface, higher conjugation length and more ordered molecular structure of PPy.

  9. The improvement of slagging gasifier refractories

    SciTech Connect

    Kwong, K.-S.; Bennett, J.P.; Powell, C.A.; Krabbe, R.A.

    2006-03-01

    Refractories play a vital role in slagging gasifier on-line availability and profitability for the next clean power generation system. A recent survey of gasifier users by USDOE indicated that a longer service life of refractories is the highest need among gasifier operators. Currently, Cr2O3 based refractories, the best of commercially available materials for use in slagging gasifiers, last between 3 and 24 months. Researchers at Albany Research Center (ARC) have identified structural spalling, caused by slag penetration, as one of the major failure mechanisms of Cr2O3 refractories through postmortem analysis. New Cr2O3 refractories with phosphate additives have been developed by ARC to decrease slag penetration and thus structural spalling. Laboratory physical property tests indicated that ARC developed refractories are superior to other commercial bricks. One of the ARC developed phosphate containing refractories has been installed in a slagging gasifier. Preliminary results of the performance of this refractory in the gasifier will be reported along with research to develop non-chromia refractories.

  10. Preliminary results from field testing an improved refractory material for slagging coal gasifiers

    SciTech Connect

    Bennett, James P.; Kwong, Kyei-Sing; Powell, Cynthia A.

    2004-01-01

    Slag attack of refractory materials used to line the hot face of slagging gasifiers limits their service life to between 3 and 24 months. These gasifiers use coal, petroleum coke, or combinations of them as raw materials to produce chemicals, liquid fuel, and/or electricity; with future consideration being given to the use of other abundant, low cost feedstock such as biomass. The ash from these materials generate liquid slags during gasification at temperature between 1300 - 1575 C and pressures up to 1000 psi, leading to severe slag attack of a vessel lining and causing unacceptable gasifier reliability and on-line availability. To maximize refractory life and provide protection of the gasifier metal shell, the best liners have contained a minimum of 60-70 pct chromia in combination with alumina, alumina/zirconia, or magnesia. The Albany Research Center of DOE has developed a phosphate containing high chrome oxide refractory liner that indicates potential for increased service life over currently used materials. This new liner has been produced commercially by a refractory company and installed in a gasifier for performance evaluation. Refractory issues in slagging gasifiers, the development and properties of the phosphate containing high chrome oxide material, and the preliminary results from the plant trial of this material will be presented.

  11. Dependence of Temperature and Slag Composition on Dephosphorization at the First Deslagging in BOF Steelmaking Process

    NASA Astrophysics Data System (ADS)

    Zhou, Chao-gang; Li, Jing; Shi, Cheng-bin; Yu, Wen-tao; Zhang, Zhi-ming; Liu, Zhi-ming; Deng, Chang-fu

    2016-04-01

    Effects of temperature and slag composition on dephosphorization in a 120 ton top-bottom combined blown converter steelmaking process by double slag method were studied. The slag properties were determined by scanning electron microscope- energy dispersive spectrometry (SEM-EDS), X-ray diffraction (XRD). The results show that the transition oxidation temperature between dephosphorization and decarbonization Tf is not the favorable temperature for the first deslagging. The optimum first deslagging temperature is confirmed to be approximately 1,673 K which is about 70 K higher than Tf. High melting temperatures phases (such as 3CaO·SiO2) in the slag with high basicity and MgO content are unfavorable to the dephosphorization. The optimum process condition for dephosphorization at the first deslagging in present work is approximately 1,673 K in temperature, 2.0 in slag basicity, 6 and 17 mass% in MgO and T.Fe content, 6 mass% ≤ MnO content.

  12. ENHANCEMENT OF STRUCTURAL FOAM MATERIALS BY INCORPORATION OF GASIFIER SLAG

    SciTech Connect

    Olin Perry Norton; Ronald A. Palmer; W. Gene Ramsey

    2006-03-15

    As advanced gasification technology is increasingly adopted as an energy source, disposal of the resulting slag will become a problem. We have shown that gasifier slag can be incorporated into foamed glass, which is currently being manufactured as an abrasive and as an insulating material. The slag we add to foamed glass does not simply act as filler, but improves the mechanical properties of the product. Incorporation of gasifier slag can make foamed glass stronger and more abrasion resistant.

  13. Novel high refractive index, thermally conductive additives for high brightness white LEDs

    NASA Astrophysics Data System (ADS)

    Hutchison, Richard Stephen

    In prior works the inclusion of nanoparticle fillers has typically been shown to increase the thermal conductivity or refractive index of polymer nanocomposites separately. High refractive index zirconia nanoparticles have already proved their merit in increasing the optical efficiency of encapsulated light emitting diodes. However, the thermal properties of zirconia-silicone nanocomposites have yet to be investigated. While phosphor-converted light emitting diodes are at the forefront of solid-state lighting technologies for producing white light, they are plagued by efficiency losses due to excessive heating at the semiconductor die and in and around the phosphor particles, as well as photon scattering losses in the phosphor layer. It would then be of great interest if the high refractive index nanoparticles were found to both be capable of increasing the refractive index, thus reducing the optical scattering, and also the thermal conductivity, channeling more heat away from the LED die and phosphors, mitigating efficiency losses from heat. Thermal conductance measurements on unfilled and nanoparticle loaded silicone samples were conducted to quantify the effect of the zirconia nanoparticle loading on silicone nanocomposite thermal conductivity. An increase in thermal conductivity from 0.27 W/mK to 0.49 W/mK from base silicone to silicone with 33.5 wt% zirconia nanoparticles was observed. This trend closely mirrored a basic rule of mixtures prediction, implying a further enhancement in thermal conductivity could be achieved at higher nanoparticle loadings. The optical properties of transparency and light extraction efficiency of these composites were also investigated. While overall the zirconia nanocomposite showed good transparency, there was a slight decrease at the shorter wavelengths with increasing zirconia content. For longer wavelength LEDs, such as green or red, this might not matter, but phosphor-converted white LEDs use a blue LED as the photon source

  14. High-strength high-conductivity Cu-Nb microcomposite sheet fabricated via multiple roll bonding

    NASA Astrophysics Data System (ADS)

    Jha, S. C.; Delagi, R. G.; Forster, J. A.; Krotz, P. D.

    1993-01-01

    Copper-niobium microcomposites are a new class of high-strength high-conductivity materials that have attractive properties for room- and elevated-temperature applications. Since Nb has little solid solubility in Cu, addition of Nb to Cu does not affect its conductivity. Copper-niobium microcomposites are melted and cast so that the microstructure of cast Cu-Nb ingots consists of 1-to 10 μm Nb dendrites uniformly distributed within the copper matrix. Extensive wire drawing with a true processing strain ( η > 12) of Cu-Nb alloy leads to refinement and elongation of Nb dendrites into 1-to 10 nm-thick filaments. The presence of such fine Nb filaments causes a significant increase in the strength of Cu-Nb wires. The tensile strength of heavily drawn Cu-Nb wires was determined to be significantly higher than the values predicted by the rule of mixtures. This article reports the fabrication of high-strength Cu-Nb micro-composite sheet by multiple roll bonding. It is difficult and impractical to attain high processing strains ( η > 3) by simple cold rolling. In most practical cold-rolling operation, the thickness reduction does not exceed 90 pct ( η ≅ 2). Therefore, innovative processing is required to generate high strength in Cu-Nb microcomposite sheet. Multiple roll bonding of Cu-Nb has been utilized to store high processing strain ( η > 10) in the material and refine the Nb particle size within the copper matrix. This article describes the microstructure, mechanical properties, and thermal stability of roll-bonded Cu-Nb microcomposite sheet.

  15. Refractory lining system for high wear area of high temperature reaction vessel

    DOEpatents

    Hubble, David H.; Ulrich, Klaus H.

    1998-01-01

    A refractory-lined high temperature reaction vessel comprises a refractory ring lining constructed of refractory brick, a cooler, and a heat transfer medium disposed between the refractory ring lining and the cooler. The refractory brick comprises magnesia (MgO) and graphite. The heat transfer medium contacts the refractory brick and a cooling surface of the cooler, and is composed of a material that accommodates relative movement between the refractory brick and the cooler. The brick is manufactured such that the graphite has an orientation providing a high thermal conductivity in the lengthwise direction through the brick that is higher than the thermal conductivity in directions perpendicular to the lengthwise direction. The graphite preferably is flake graphite, in the range of about 10 to 20 wt %, and has a size distribution selected to provide maximum brick density. The reaction vessel may be used for performing a reaction process including the steps of forming a layer of slag on a melt in the vessel, the slag having a softening point temperature range, and forming a protective frozen layer of slag on the interior-facing surface of the refractory lining in at least a portion of a zone where the surface contacts the layer of slag, the protective frozen layer being maintained at or about the softening point of the slag.

  16. Refractory lining system for high wear area of high temperature reaction vessel

    DOEpatents

    Hubble, D.H.; Ulrich, K.H.

    1998-09-22

    A refractory-lined high temperature reaction vessel comprises a refractory ring lining constructed of refractory brick, a cooler, and a heat transfer medium disposed between the refractory ring lining and the cooler. The refractory brick comprises magnesia (MgO) and graphite. The heat transfer medium contacts the refractory brick and a cooling surface of the cooler, and is composed of a material that accommodates relative movement between the refractory brick and the cooler. The brick is manufactured such that the graphite has an orientation providing a high thermal conductivity in the lengthwise direction through the brick that is higher than the thermal conductivity in directions perpendicular to the lengthwise direction. The graphite preferably is flake graphite, in the range of about 10 to 20 wt %, and has a size distribution selected to provide maximum brick density. The reaction vessel may be used for performing a reaction process including the steps of forming a layer of slag on a melt in the vessel, the slag having a softening point temperature range, and forming a protective frozen layer of slag on the interior-facing surface of the refractory lining in at least a portion of a zone where the surface contacts the layer of slag, the protective frozen layer being maintained at or about the softening point of the slag. 10 figs.

  17. Refractory lining system for high wear area of high temperature reaction vessel

    DOEpatents

    Hubble, D.H.; Ulrich, K.H.

    1998-04-21

    A refractory-lined high temperature reaction vessel comprises a refractory ring lining constructed of refractory brick, a cooler, and a heat transfer medium disposed between the refractory ring lining and the cooler. The refractory brick comprises magnesia (MgO) and graphite. The heat transfer medium contacts the refractory brick and a cooling surface of the cooler, and is composed of a material that accommodates relative movement between the refractory brick and the cooler. The brick is manufactured such that the graphite has an orientation providing a high thermal conductivity in the lengthwise direction through the brick that is higher than the thermal conductivity in directions perpendicular to the lengthwise direction. The graphite preferably is flake graphite, in the range of about 10 to 20 wt %, and has a size distribution selected to provide maximum brick density. The reaction vessel may be used for performing a reaction process including the steps of forming a layer of slag on a melt in the vessel, the slag having a softening point temperature range, and forming a protective frozen layer of slag on the interior-facing surface of the refractory lining in at least a portion of a zone where the surface contacts the layer of slag, the protective frozen layer being maintained at or about the softening point of the slag. 10 figs.

  18. Acetones Removal with Fe Doped Titanium Nano Tube Catalysts Prepared from Slag Iron in Steel Plant.

    PubMed

    Lin, Yu-Jung; Wen-ZhiCao; Chang, Chang-Tang

    2016-01-01

    TiO₂ has been studied most commonly because it has high stability, non-toxicity, high catalytic activity, and highly conductivity. Many studies have shown that TiO₂ would generate electron-hole pairs illuminated with UV and surround more energy than that before being illuminated. However, the surface area of TiO₂ is not large enough and the adsorption capacity is small. In this study, the titanium nano tube (TNT) catalysts were prepared to increase the surface area and adsorption capacity. The Fe-TNT was also prepared from slag iron since many slag iron cause waste treatment problems. In this study, the effect of Fe loading, including 0.77%, 1.13%, 2.24% and 4.50%, on acetone removal was also assessed since TNT doped with transitional or precious metals can be used to improve catalytic reaction efficiency. Furthermore, four kinds of VOCs concentration, including 250, 500, 1000 and 1500 ppm were tested. Four kinds of retention time, including 0.4, 0.8, 4.0 and 6.0 sec, and four kinds of dosage, including 0.15, 0.25, 0.30 and 0.45 g cm⁻³, were also assessed. In this study, the adsorption capacity of Fe-TNT was 18.8, 23.3, 28.9 and 32.6 mg g⁻¹ for acetone of 250, 500, 1000 and 1500 ppm, respectively. Four kinds of temperature, including 150, 200, 250 and 300 °C were tested in catalytic reaction system. The results showed removal efficiency increased with increasing temperature. The efficiency can be reached 95% under the conditions with the dosage higher than 0.3 g cm⁻³, temperature higher than 270 °C and retention time higher than 270 °C. Reaction efficiency was 20, 31, 41 and 96% at the temperature of 150, 200, 250 and 300 °C, respectively. PMID:27398479

  19. K+ Conduction and Mg2+ Blockade in a Shaker Kv-Channel Single Point Mutant with an Unusually High Conductance

    PubMed Central

    Moscoso, Cristian; Vergara-Jaque, Ariela; Márquez-Miranda, Valeria; Sepúlveda, Romina V.; Valencia, Ignacio; Díaz-Franulic, Ignacio; González-Nilo, Fernando; Naranjo, David

    2012-01-01

    Potassium channels exhibit a large diversity of single-channel conductances. Shaker is a low-conductance K-channel in which Pro475→Asp, a single-point mutation near the internal pore entrance, promotes 6- to 8-fold higher unitary current. To assess the mechanism for this higher conductance, we measured Shaker-P475D single-channel current in a wide range of symmetrical K+ concentrations and voltages. Below 300 mM K+, the current-to-voltage relations (i-V) showed inward rectification that disappeared at 1000 mM K+. Single-channel conductance reached a maximum of ∼190 pS at saturating [K+], a value 4- to 5-fold larger than that estimated for the native channel. Intracellular Mg2+ blocked this variant with ∼100-fold higher affinity. Near zero voltage, blockade was competitively antagonized by K+; however, at voltages >100 mV, it was enhanced by K+. This result is consistent with a lock-in effect in a single-file diffusion regime of Mg2+ and K+ along the pore. Molecular-dynamics simulations revealed higher K+ density in the pore, especially near the Asp-475 side chains, as in the high-conductance MthK bacterial channel. The molecular dynamics also showed that K+ ions bound distally can coexist with other K+ or Mg2+ in the cavity, supporting a lock-in mechanism. The maximal K+ transport rate and higher occupancy could be due to a decrease in the electrostatic energy profile for K+ throughout the pore, reducing the energy wells and barriers differentially by ∼0.7 and ∼2 kT, respectively. PMID:22995492

  20. Sulfide capacity of CaO-CaF2-SiO2 slags

    NASA Astrophysics Data System (ADS)

    Susaki, Katsujiro; Maeda, Masafumi; Sano, Nobuo

    1990-02-01

    The sulfide capacity C S 2- = (pct S2-) · ( P O 2/ P S 2)1/2) of CaO-CaF2-SiO2 slags saturated with CaO, 3CaO · SiO2 or 2CaOSiO2 was determined at 1200 °C, 1250 °C, 1300 °C, and 1350 °C by equilibrating molten slag, molten silver, and CO-CO2 gas mixtures. Higher sulfide capacities were obtained for CaO-saturated slags. A drastic decrease was observed in those values when the ratio pct CaO/pct SiO2 is less than 2. The sulfur partition between carbon-saturated iron melts and presently investigated slags was calculated by using the sulfide capacities obtained and the activity coefficient of sulfur in carbon-saturated iron, which was also experimentally determined. For slags saturated with CaO, partitions of sulfur as high as 10,000 were obtained at 1300 °C and 1350 °C. Correlations between the sulfide capacity and other basicity indexes such as carbonate capacity and theoretical optical basicity were also discussed.

  1. Immobilization of antimony waste slag by applying geopolymerization and stabilization/solidification technologies.

    PubMed

    Salihoglu, Güray

    2014-11-01

    During the processing of antimony ore by pyrometallurgical methods, a considerable amount of slag is formed. This antimony waste slag is listed by the European Union as absolutely hazardous waste with a European Waste Catalogue code of 10 08 08. Since the levels of antimony and arsenic in the leachate of the antimony waste slag are generally higher than the landfilling limits, it is necessary to treat the slag before landfilling. In this study, stabilization/solidification and geopolymerization technologies were both applied in order to limit the leaching potential of antimony and arsenic. Different combinations ofpastes by using Portland cement, fly ash, clay, gypsum, and blast furnace slag were prepared as stabilization/solidification or geopoljymer matrixes. Sodium silicate-sodium hydroxide solution and sodium hydroxide solution at 8 M were used as activators for geopolymer samples. Efficiencies of the combinations were evaluated in terms of leaching and unconfined compressive strength. None of the geopolymer samples prepared with the activators yielded arsenic and antimony leaching below the regulatory limit at the same time, although they yielded high unconfined compressive strength levels. On the other hand, the stabilization/solidification samples prepared by using water showed low leaching results meeting the landfilling criteria. Use of gypsum as an additive was found to be successful in immobilizing the arsenic and antimony.

  2. Reactions Between Liquid CaO-SiO2 Slags and Graphite Substrates

    NASA Astrophysics Data System (ADS)

    White, Jesse F.; Lee, Jaewoo; Hessling, Oscar; Glaser, Bjoern

    2016-09-01

    In this study, the spreading and infiltration behavior of liquid slag in contact with different grades of graphite was investigated. The wetting and infiltration of slag into graphite were found to be highly material dependent. The reduction of silica by carbon is a characteristic of the system, and it generates gaseous products as evidenced by the observation of bubble formation. The higher the temperature and silica activity of the slag is, the greater the slag infiltration and the faster the rate of spreading. Silicon infiltrated into the graphite substrates much deeper than the oxide phases, indicating gas-phase transport of SiO(g) into the graphite pores. Fundamentally, in this system where the liquid and substrate are reacting, the driving force for spreading is the movement of the system toward a lower total Gibbs energy. Reduction of silica in the slag near the interface may eventually lead to the formation of a solid, CaO-rich layer, slowing down or stopping the reduction reaction.

  3. Model of phosphorus precipitation and crystal formation in electric arc furnace steel slag filters.

    PubMed

    Claveau-Mallet, Dominique; Wallace, Scott; Comeau, Yves

    2012-02-01

    The objective of this study was to develop a phosphorus retention mechanisms model based on precipitation and crystallization in electric arc furnace slag filters. Three slag columns were fed during 30 to 630 days with a reconstituted mining effluent at different void hydraulic retention times. Precipitates formed in columns were characterized by X-ray diffraction and transmission electronic microscopy. The proposed model is expressed in the following steps: (1) the rate limiting dissolution of slag is represented by the dissolution of CaO, (2) a high pH in the slag filter results in phosphorus precipitation and crystal growth, (3) crystal retention takes place by filtration, settling and growth densification, (4) the decrease in available reaction volume is caused by crystal and other particulate matter accumulation (and decrease in available reaction time), and (5) the pH decreases in the filter over time if the reaction time is too low (which results in a reduced removal efficiency). Crystal organization in a slag filter determines its phosphorus retention capacity. Supersaturation and water velocity affect crystal organization. A compact crystal organization enhances the phosphorus retention capacity of the filter. A new approach to define filter performance is proposed: saturation retention capacity is expressed in units of mg P/mL voids.

  4. Utilization of Illinois slags for the production of ultra-lightweight aggregates. Technical report, December 1, 1992--February 28, 1993

    SciTech Connect

    Choudhry, V.; Zimmerle, T.; Banerjee, D.D.

    1993-05-01

    The objective of this program is to demonstrate that solid residues (slag) from the gasification of Illinois coals can be utilized to manufacture ultra-lightweight aggregates (ULWA). Conventional ULWAs are made by pyroprocessing perlite ores and have unit weights in the range of 3--15 lb/ft{sup 3}. In a previous project, Praxis Engineers demonstrated at the pilot scale that lightweight aggregates with unit weights of 40--55 lb/ ft{sup 3} can be produced from Illinois coal slags, which is suitable for making lightweight cement concrete and precast blocks. These tests also indicated that a product with a unit weight of less than 25 lb/ft{sup 3} could be produced from slag. This project is aimed at testing the potential for producing ULWA from Illinois coal slags. Target applications include loose fill insulation, insulating concrete, lightweight precast products such as concrete blocks and rooftiles, and filtration media. Laboratory- and pilot-scale testing is being conducted in Phase I to identify operating conditions for the expansion of Illinois slags to produce ULWA. Following this, a large batch of expanded slag will be produced, for evaluation in various applications in Phase II.

  5. Latest Progress In Novel High Conductivity And Highly Stable Composite Structure Developments For Satellite Applications

    NASA Astrophysics Data System (ADS)

    Klebor, Maximillian; Reichmann, Olaf; Pfeiffer, Ernst K.; Ihle, Alexander; Linke, Stefan; Tschepe, Christoph; Roddecke, Susanne; Richter, Ines; Berrill, Mark; Santiago-Prowald, Julian

    2012-07-01

    Materials such as aluminium, titanium and carbon fibre based composites are indispensable in space business. However, special demands on spaceborne applications require both new ideas and new concepts but also powerful novel materials. These days the trend is to substitute aluminium for CFRP basically in order to safe mass or to decrease thermal expansions. Nevertheless there are upcoming requirements that cannot be met using standard CFRP materials. In this connection innovative composites have to be introduced. In the frame of this paper three major applications for such material requests are considered, i.e.: • antennas • satellite platform structural panels • radiators. The new composites need to cope with the following challenges and demands: high operational temperature range, high stiffness, high strength, high thermal conductivity, vacuum compatibility, low mass, high in- orbit stability, compatibility with metallic parts and many more. Some of these demands have to be fulfilled in conjunction. Herein the innovative composites cover new raw materials and their combination, manufacturing process enhancement as well as new inspection and test methods. It has been observed that by using the developed CFRPs it is possible to satisfy and excel the needs. However, these materials feature a different behaviour than conventional composites which has to be taken into account during future design.

  6. Tensile and electrical properties of high-strength high-conductivity copper alloys

    SciTech Connect

    Zinkle, S.J.; Eatherly, W.S.

    1998-09-01

    Electrical conductivity and tensile properties have been measured on an extruded and annealed CuCrNb dispersion strengthened copper alloy which has been developed for demanding aerospace high heat flux applications. The properties of this alloy are somewhat inferior to GlidCop dispersion strengthened copper and prime-aged CuCrZr over the temperature range of 20--500 C. However, if the property degradation in CuCrZr due to joining operations and the anisotropic properties of GlidCop in the short transverse direction are taken into consideration, CuCrNb may be a suitable alternative material for high heat flux structural applications in fusion energy devices. The electrical conductivity and tensile properties of CuCrZr that was solution annealed and then simultaneously aged and diffusion bonded are also summarized. A severe reduction in tensile elongation is observed in the diffusion bonded joint, particularly if a thin copper shim is not placed in the diffusion bondline.

  7. Simulation of slag control for the Plasma Hearth Project

    SciTech Connect

    Power, M.A.; Carney, K.P.; Peters. G.G.

    1996-12-31

    The goal of the Plasma Hearth Project is to stabilize alpha-emitting radionuclides in a vitreous slag and to reduce the effective storage volume of actinide-containing waste for long-term burial. The actinides have been shown to partition into the vitreous slag phase of the melt. The slag composition may be changed by adding glass-former elements to ensure that this removable slag has the most desired physical and chemical properties for long-term burial. A data acquisition and control system has been designed to regulate the composition of five elements in the slag.

  8. Limitation of Sulfide Capacity Concept for Molten Slags

    NASA Astrophysics Data System (ADS)

    Jung, In-Ho; Moosavi-Khoonsari, Elmira

    2016-04-01

    The sulfide capacity concept has been widely used in pyrometallurgy to define sulfur removal capacities of slags. Typically, the sulfide capacity is considered to be a unique slag property depending only on temperature regardless of partial pressures of oxygen and sulfur. In the present study, it is demonstrated that sulfide capacities of slags in particular those of Na2O-containing slags can vary with partial pressures of oxygen and sulfur due to large solubility of sulfide in Na2O-containing slag systems.

  9. Slag processing system for direct coal-fired gas turbines

    DOEpatents

    Pillsbury, Paul W.

    1990-01-01

    Direct coal-fired gas turbine systems and methods for their operation are provided by this invention. The systems include a primary combustion compartment coupled to an impact separator for removing molten slag from hot combustion gases. Quenching means are provided for solidifying the molten slag removed by the impact separator, and processing means are provided forming a slurry from the solidified slag for facilitating removal of the solidified slag from the system. The released hot combustion gases, substantially free of molten slag, are then ducted to a lean combustion compartment and then to an expander section of a gas turbine.

  10. Using a direct-current arc furnace to recover cobalt from slags

    NASA Astrophysics Data System (ADS)

    Jones, R. T.; Deneys, A. C.

    1998-10-01

    Cobalt can be recovered from a variety of slags by treatment with a carbonaceous reducing agent in a direct-current arc furnace at around 1,500°C. The principal materials suitable for treatment using this technology are primary smelter slags, which typically originate from the processing of sulfide concentrates. The technology has been tested using copper, nickel-copper, and lead smelting slags. In all cases studied, cobalt is recovered as a valuable by-product to help improve overall plant profitability. Pilot-plant tests have demonstrated a cobalt recovery of more than 80 percent at power levels up to 600 kW. Very high recoveries of other valuable elements, such as nickel and copper, have also been achieved.

  11. Leaching assessment of road materials containing primary lead and zinc slags.

    PubMed

    Barna, R; Moszkowicz, P; Gervais, C

    2004-01-01

    Characterisation of the leaching behaviour of waste-containing materials is a crucial step in the environmental assessment for reuse scenarios. In our research we applied the multi-step European methodology ENV 12-920 to the leaching assessment of road materials containing metallurgical slag. A Zn slag from an imperial smelting furnace (ISF) and a Pb slag from a lead blast furnace (LBF) are investigated. The two slags contain up to 11.2 wt% of lead and 3.5 wt% of zinc and were introduced as a partial substitute for sand in two road materials, namely sand-cement and sand-bitumen. At the laboratory scale, a leaching assessment was performed first through batch equilibrium leaching tests. Second, the release rate of the contaminants was evaluated using saturated leaching tests on monolithic material. Third, laboratory tests were conducted on monolithic samples under intermittent wetting conditions. Pilot-scale tests were conducted for field testing of intermittent wetting conditions. The results show that the release of Pb and Zn from the materials in a saturated scenario was controlled by the pH of the leachates. For the intermittent wetting conditions, an additional factor, blocking of the pores by precipitation during the drying phase is proposed. Pilot-scale leaching behaviour only partially matched with the laboratory-scale test results: new mass transfer mechanisms and adapted laboratory leaching tests are discussed.

  12. THERMOCHEMICAL MODELING OF REFRACTORY CORROSION IN SLAGGING COAL GASIFIERS

    SciTech Connect

    Besmann, Theodore M

    2008-01-01

    Slagging coal gasifiers suffer corrosive attack on the refractory liner and these interactions were thermochemically simulated. The slag is observed to penetrate the refractory, which complicates modeling the phase behavior of the slag-penetrated interior of the refractory. A simple strategy was adopted such that step-wise changes in composition with decreasing slag content were assumed to account for the compositional changes as slag penetrates the refractory. The thermochemical equilibrium calculations following this strategy typically yielded three solution phases as well as the stoichiometric crystalline phases AlPO4 and Ca3(PO4)2 depending on composition/penetration. Under some conditions a slag liquid miscibility gap exists such that two slag liquids co-exist.

  13. High Yield Sample Preconcentration Using a Highly Ion-conductive Charge-selective Polymer

    PubMed Central

    Chun, Honggu; Chung, Taek Dong; Ramsey, J. Michael

    2011-01-01

    The development and analysis of a microfluidic sample preconcentration system using a highly ion-conductive charge-selective polymer (poly-AMPS) is reported. The preconcentration is based on the phenomenon of concentration polarization which develops at the boundaries of the poly-AMPS with buffer solutions. A negatively charged polymer, poly-AMPS, positioned between two microchannels efficiently extracts cations through its large cross section, resulting in efficient anion sample preconcentration. The present work includes the development of a robust polymer that is stable over a wide range of buffers with varying chemical compositions. The sample preconcentration effect remains linear to over 3 mM (0.15 pmol) and 500 μM (15 fmol) for fluorescein and TRITC-tagged albumin solutions, respectively. The system can potentially be used for concentrating proteins on microfluidic devices with subsequent analysis for proteomic applications. PMID:20575520

  14. Evaluation of high strength, high conductivity CuNiBe alloys for fusion energy applications

    SciTech Connect

    Zinkle, Steven J

    2014-06-01

    The unirradiated tensile properties for several different heats and thermomechanical treatment conditions of precipitation strengthened Hycon 3HPTM CuNiBe (Cu-2%Ni-0.35%Be in wt.%) have been measured over the temperature range of 20-500 C for longitudinal and long transverse orientations. The room temperature electrical conductivity has also been measured for several heats, and the precipitate microstructure was characterized using transmission electron microscopy. The CuNiBe alloys exhibit very good combination of strength and conductivity at room temperature, with yield strengths of 630-725 MPa and electrical conductivities of 65-72% International Annealed Copper Standard (IACS). The strength remained relatively high at all test temperatures, with yield strengths of 420-520 MPa at 500 C. However, low levels of ductility (<5% uniform elongation) were observed at test temperatures above 200-250 C, due to flow localization near grain boundaries (exacerbated by having only 10-20 grains across the gage thickness of the miniaturized sheet tensile specimens). Scanning electron microscopy observation of the fracture surfaces found a transition from ductile transgranular to ductile intergranular fracture with increasing test temperature. Fission neutron irradiation to a dose of ~0.7 displacements per atom (dpa) at temperatures between 100 and 240 C produced a slight increase in strength and a significant decrease in ductility. The measured tensile elongation increased with increasing irradiation temperature, with a uniform elongation of ~3.3% observed at 240 C. The electrical conductivity decreased slightly following irradiation, due to the presence of defect clusters and Ni, Zn, Co transmutation products. Considering also previously published fracture toughness data, this indicates that CuNiBe alloys have irradiated tensile and electrical properties comparable or superior to CuCrZr and oxide dispersion strengthened copper at temperatures <250 C, and may be an attractive

  15. Multi-analytical assessment of iron and steel slag characteristics to estimate the removal of metalloids from contaminated water.

    PubMed

    Mercado-Borrayo, B M; Schouwenaars, R; González-Chávez, J L; Ramírez-Zamora, R M

    2013-01-01

    A multi-analytical approach was used to develop a mathematical regression model to calculate the residual concentration of borate ions in water present at high initial content, as a function of the main physicochemical, mineralogical and electrokinetic characteristics after adsorption on five different types of iron and steel slag. The analytical techniques applied and slag properties obtained in this work were: X-ray Fluorescence for the identification of the main chemical compounds, X-ray Diffraction to determine crystalline phases, physical adsorption of nitrogen for the quantification of textural properties and zeta-potential for electrokinetic measurements of slag particles. Adsorption tests were carried out using the bottle-point technique and a highly concentrated borate solution (700 mg B/L) at pH 10, with a slag dose of 10 g/L. An excellent correlation between the residual concentration of boron and three independent variables (content of magnesium oxide, zeta potential and specific surface area) was established for the five types of slag tested in this work. This shows that the methodology based on a multi-analytical approach is a very strong and useful tool to estimate the performance of iron and steel slag as adsorbent of metalloids. PMID:23485238

  16. Multi-analytical assessment of iron and steel slag characteristics to estimate the removal of metalloids from contaminated water.

    PubMed

    Mercado-Borrayo, B M; Schouwenaars, R; González-Chávez, J L; Ramírez-Zamora, R M

    2013-01-01

    A multi-analytical approach was used to develop a mathematical regression model to calculate the residual concentration of borate ions in water present at high initial content, as a function of the main physicochemical, mineralogical and electrokinetic characteristics after adsorption on five different types of iron and steel slag. The analytical techniques applied and slag properties obtained in this work were: X-ray Fluorescence for the identification of the main chemical compounds, X-ray Diffraction to determine crystalline phases, physical adsorption of nitrogen for the quantification of textural properties and zeta-potential for electrokinetic measurements of slag particles. Adsorption tests were carried out using the bottle-point technique and a highly concentrated borate solution (700 mg B/L) at pH 10, with a slag dose of 10 g/L. An excellent correlation between the residual concentration of boron and three independent variables (content of magnesium oxide, zeta potential and specific surface area) was established for the five types of slag tested in this work. This shows that the methodology based on a multi-analytical approach is a very strong and useful tool to estimate the performance of iron and steel slag as adsorbent of metalloids.

  17. Verification of Steelmaking Slags Iron Content Final Technical Progress Report

    SciTech Connect

    J.Y. Hwang

    2006-10-04

    The steel industry in the United States generates about 30 million tons of by-products each year, including 6 million tons of desulfurization and BOF/BOP slag. The recycling of BF (blast furnace) slag has made significant progress in past years with much of the material being utilized as construction aggregate and in cementitious applications. However, the recycling of desulfurization and BOF/BOP slags still faces many technical, economic, and environmental challenges. Previous efforts have focused on in-plant recycling of the by-products, achieving only limited success. As a result, large amounts of by-products of various qualities have been stockpiled at steel mills or disposed into landfills. After more than 50 years of stockpiling and landfilling, available mill site space has diminished and environmental constraints have increased. The prospect of conventionally landfilling of the material is a high cost option, a waste of true national resources, and an eternal material liability issue. The research effort has demonstrated that major inroads have been made in establishing the viability of recycling and reuse of the steelmaking slags. The research identified key components in the slags, developed technologies to separate the iron units and produce marketable products from the separation processes. Three products are generated from the technology developed in this research, including a high grade iron product containing about 90%Fe, a medium grade iron product containing about 60% Fe, and a low grade iron product containing less than 10% Fe. The high grade iron product contains primarily metallic iron and can be marketed as a replacement of pig iron or DRI (Direct Reduced Iron) for steel mills. The medium grade iron product contains both iron oxide and metallic iron and can be utilized as a substitute for the iron ore in the blast furnace. The low grade iron product is rich in calcium, magnesium and iron oxides and silicates. It has a sufficient lime value and

  18. Mechanisms of pyrite oxidation to non-slagging species. Quarterly report, January 1, 1996--March 31, 1996

    SciTech Connect

    Akan-Etuk, A.E.J.; Mitchell, R.E.

    1996-05-01

    This document is the seventh quarterly status report on a project that is conducted at the High Temperature Gasdynamics Laboratory at Stanford University, Stanford, California and is concerned with enhancing the transformation of iron pyrite to non-slagging species during staged, low-NO{sub X} pulverized coal (P. C.) combustion. The project aims to identify the mechanisms of pyrite combustion and to quantify their effects, in order to formulate a general rate expression for the combustion of pyrite that accounts for coal properties as well as furnace conditions. In general, the project has the following objectives: 1) the characterization of the various mechanisms of intraparticle mass transfer and chemical reaction that control overall pyrite combustion rates and 2) the synthesis of the reaction rate resistances of the various mechanisms into a general rate expression for pyrite combustion. The knowledge gained from this project will be incorporated into numerical codes and utilized to formulate slagging abatement strategies involving the minor adjustment of firing conditions. Ultimately, the benefit of this research program is intended to be an increase in the range of coals compatible with staged, low-NO{sub X} combustor retrofits. 9 refs., 12 figs.

  19. Removal of metallic iron on oxide slags

    SciTech Connect

    Shannon, G.N.; Fruehan, R.J.; Sridhar, S.

    2009-10-15

    It is possible, in some cases, for ground coal particles to react with gasifier gas during combustion, allowing the ash material in the coal to form phases besides the expected slag phase. One of these phases is metallic iron, because some gasifiers are designed to operate under a reducing atmosphere (pO{sub 2}) of approximately 10{sup -4} atm). Metallic iron can become entrained in the gas stream and deposit on, and foul, downstream equipment. To improve the understanding of the reaction between different metallic iron particles and gas, which eventually oxidizes them, and the slag that the resulting oxide dissolves in, the kinetics of iron reaction on slag were predicted using gas-phase mass-transfer limitations for the reaction and were compared with diffusion in the slag; the reaction itself was observed under confocal scanning laser microscopy. The expected rates for iron droplet removal are provided based on the size and effective partial pressure of oxygen, and it is found that decarburization occurs before iron reaction, leading to an extra 30- to 100-second delay for carbon-saturated particles vs pure iron particles. A pure metallic iron particle of 0.5 mg should be removed in about 220 seconds at 1400{sup o}C and in 160 seconds at 1600{sup o}C.

  20. Hot-Pressed BN-AlN Ceramic Composites of High Thermal Conductivity

    NASA Astrophysics Data System (ADS)

    Kanai, Takao; Tanemoto, Kei; Kubo, Hiroshi

    1990-04-01

    Hexagonal boron nitride-aluminum nitride (75-25 wt%) ceramic composites are synthesized by uniaxial hot pressing. High thermal conductivity, 247 W/(m\\cdotK), is attained for the perpendicular direction of the hot-pressing axis of the sintered body, by optimizing the amount of added sintering aid, calcium carbide. The composites have remarkable anisotropy with respect to structure and thermal conductivity. The revelation mechanism of high thermal conductivity is discussed.

  1. Highly Conductive Aromatic Functionalized Multi-Walled Carbon Nanotube for Inkjet Printable High Performance Supercapacitor Electrodes

    PubMed Central

    Attri, Pankaj

    2015-01-01

    We report the functionalization of multiwalled carbon nanotubes (MWCNT) via the 1,3-dipolar [3+2] cycloaddition of aromatic azides, which resulted in a detangled CNT as shown by transmission electron microscopy (TEM). Carboxylic moieties (-COOH) on aromatic azide result in highly stable aqueous dispersion (max. conc. ~ 10 mg/mL H2O), making the suitable for inkjet printing. Printed patterns on polyethylene terephthalate (PET) flexible substrate exhibit low sheet resistivity ~65 Ω. cm, which is attributed to enhanced conductivity. Fabricated Supercapacitors (SC) assembled using these printed substrates exhibit good electrochemical performance in organic as well as aqueous electrolytes. High energy and power density (57.8 Wh/kg and 0.85 kW/kg) in 1M H2SO4 aqueous electrolyte demonstrate the excellent performance of the proposed supercapacitor. Capacitive retention varies from ~85–94% with columbic efficiency ~95% after 1000 charge/discharge cycles in different electrolytes, demonstrating the excellent potential of the device for futuristic power applications. PMID:26153688

  2. Normal conducting RF cavity of high current photoinjector for high power CW FEL.

    SciTech Connect

    Kurennoy, S.; Schrage, D. L.; Wood R. L.; Schultheiss, T.; Rathke, J.; Christina, V.; Young, L. M.

    2004-01-01

    An RF photoinjector capable of producing high continuous average current with low emittance and energy spread is a key enabling technology for high power CW FEL. The design of a 2.5-cell {pi}-mode 700-MHz normal-conducting RF photoinjector cavity with magnetic emittance compensation is completed. With the electric field gradients of 7, 7, and 5 MV/m in the three cells, the photoinjector will produce a 2.5-MeV electron beam with 3-nC charge per bunch and 7 mm-mrad transverse rms emittance. Electromagnetic modeling was used extensively to optimize ridge-loaded tapered waveguides and RF couplers, which led to a new improved coupler-iris design. The results, combined with a thermal/stress analysis, show that the challenging problem of cavity cooling can be successfully solved. A demo 100-mA (at 35-MHz bunch-repetition rate) photoinjector is being manufactured. The design is scalable to higher power levels by increasing the bunch repetition rate, and provides a path to a MW-class amplifier FEL. The cavity design and details of RF coupler modeling are presented.

  3. Normal-conducting RF cavity of high current photoinjector for high power CW FEL.

    SciTech Connect

    Kurennoy, S.; Schrage, D. L.; Wood R. L.; Schultheiss, T.; Rathke, J.; Young, L. M.

    2004-01-01

    An RF photoinjector capable of producing high continuous average current with low emittance and energy spread is a key enabling technology for high power CW FEL. The design of a 2.5-cell, {pi}-mode, 700-MHz normal-conducting RF photoinjector cavity with magnetic emittance compensation is completed. With the electric field gradients of 7.7, and 5 MV/m in the three cells, the photoinjector will produce a 2.5-MeV electron beam with 3-nC charge per bunch and the transverse rms emittance 7 mm-mrad. Electromagnetic modeling was used extensively to optimize ridge-loaded tapered waveguides and RF couplers, which led to a new, improved coupler iris design. The results, combined with a thermal and stress analysis, show that the challenging problem of cavity cooling can be successfully solved. The manufacturing of a demo 100-mA (at 35 MHz bunch repetition rate) photoinjector is underway. The design is scalable to higher power levels by increasing the electron bunch repetition rate, and provides a path to a MW-class amplifier FEL. This paper presents the cavity design and details of RF coupler modeling.

  4. Highly Conductive Aromatic Functionalized Multi-Walled Carbon Nanotube for Inkjet Printable High Performance Supercapacitor Electrodes.

    PubMed

    Ujjain, Sanjeev K; Bhatia, Rohit; Ahuja, Preety; Attri, Pankaj

    2015-01-01

    We report the functionalization of multiwalled carbon nanotubes (MWCNT) via the 1,3-dipolar [3+2] cycloaddition of aromatic azides, which resulted in a detangled CNT as shown by transmission electron microscopy (TEM). Carboxylic moieties (-COOH) on aromatic azide result in highly stable aqueous dispersion (max. conc. ~ 10 mg/mL H2O), making the suitable for inkjet printing. Printed patterns on polyethylene terephthalate (PET) flexible substrate exhibit low sheet resistivity ~65 Ω. cm, which is attributed to enhanced conductivity. Fabricated Supercapacitors (SC) assembled using these printed substrates exhibit good electrochemical performance in organic as well as aqueous electrolytes. High energy and power density (57.8 Wh/kg and 0.85 kW/kg) in 1M H2SO4 aqueous electrolyte demonstrate the excellent performance of the proposed supercapacitor. Capacitive retention varies from ~85-94% with columbic efficiency ~95% after 1000 charge/discharge cycles in different electrolytes, demonstrating the excellent potential of the device for futuristic power applications. PMID:26153688

  5. The role of alumina on performance of alkali-activated slag paste exposed to 50 °C

    SciTech Connect

    Jambunathan, N.; Sanjayan, J.G.; Pan, Z.; Li, G.; Liu, Y.; Korayem, A.H.; Duan, W.H.; Collins, F.

    2013-12-15

    The strength and microstructural evolution of two alkali-activated slags, with distinct alumina content, exposed to 50 °C have been investigated. These two slags are ground-granulated blast furnace slag (containing 13% (wt.) alumina) and phosphorous slag (containing 3% (wt.) alumina). They were hydrated in the presence of a combination of sodium hydroxide and sodium silicate solution at different ratios. The microstructure of the resultant slag pastes was assessed by X-ray diffraction, differential thermogravimetric analysis, and scanning electron microscopy. The results obtained from these techniques reveal the presence of hexagonal hydrates: CAH{sub 10} and C{sub 4}AH{sub 13} in all alkali-activated ground-granulated blast-furnace slag pastes (AAGBS). These hydrates are not observed in pastes formed by alkali-activated ground phosphorous slag (AAGPS). Upon exposure to 50 °C, the aforementioned hydration products of AAGBS pastes convert to C{sub 3}AH{sub 6}, leading to a rapid deterioration in the strength of the paste. In contrast, no strength loss was detected in AAGPS pastes following exposure to 50 °C. -- Highlights: •Strength of alkali-activated slag (AAS) pastes after exposure to 50 °C is studied. •AAS pastes with high alumina content lose strength after the exposure. •C{sub 4}AH{sub 13} and CAH{sub 10} form in these AAS pastes. •Conversion of these calcium alumina hydrates is associated with the strength loss. •AAS pastes with low alumina content maintain its strength after the exposure.

  6. Slag remelt purification of irradiated vanadium alloys

    SciTech Connect

    Carmack, W.J.; Smolik, G.R.; McCarthy, K.A.; Gorman, P.K.

    1995-07-01

    This paper describes theoretical and scoping experimental efforts to investigate the decontamination potential of a slag remelting process for decontaminating irradiated vanadium alloys. Theoretical calculations, using a commercial thermochemical computer code HSC Chemistry, determined the potential slag compositions and slag-vanadium alloy ratios. The experiment determined the removal characteristics of four surrogate transmutation isotopes (Ca, Y - to simulate Sc, Mn, and Ar) from a V-5Ti-5Cr alloy with calcium fluoride slag. An electroslag remelt furnace was used in the experiment to melt and react the constituents. The process achieved about a 90 percent removal of calcium and over 99 percent removal of yttrium. Analyses indicate that about 40 percent of the manganese may have been removed. Argon analyses indicates that 99.3% of the argon was released from the vanadium alloy in the first melt increasing to 99.7% during the second melt. Powder metallurgy techniques were used to incorporate surrogate transmutation products in the vanadium. A powder mixture was prepared with the following composition: 90 wt % vanadium, 4.7 wt % titanium, 4.7 wt % chromium, 0.35 wt % manganese, 0.35 wt % CaO, and 0.35 wt % Y{sub 2}O{sub 3}. This mixture was packed into 2.54 cm diameter stainless steel tubes. Argon was introduced into the powder mixture by evacuating and backfilling the stainless steel containers to a pressure of 20 kPa (0.2 atm). The tubes were hot isostatically pressed at 207 MPa (2000 atm) and 1473 K to consolidate the metal. An electroslag remelt furnace (crucible dimensions: 5.1 cm diameter by 15.2 cm length) was used to process the vanadium electrodes. Chemical analyses were performed on samples extracted from the slags and ingots. Ingot analyses results are shown below. Values are shown in percent removal of the four targeted elements of the initial compositions.

  7. MECHANISMS OF PYRITE OXIDATION TO NON-SLAGGING SPECIES

    SciTech Connect

    Professor Reginald E. Mitchell

    2002-09-01

    A project was undertaken to characterize the oxidation of iron pyrite to the non-slagging species magnetite during pulverized coal combustion. The work was aimed at defining the pyrite transformations responsible for the higher slagging propensity of staged, low-NO{sub x} pulverized coal combustor burners. With such burners, coal is injected into a reducing environment. Consequently, the products of pyrite combustion become shifted from non-depositing, oxidized species such as Fe{sub 3}O{sub 4} to highly-depositing, reduced species such as FeO and Fe{sub 1-x}S, where x ranges from 0 to 0.125. The propensity for slagging can be minimized by the judicious redistribution of furnace air to maximize the oxide formation rate. This must be accomplished with minimal degradation of other aspects of boiler performance. To effect this, an understanding of the rate-limiting mechanisms of pyrite oxidation is required. The overall objectives of this project were to characterize the various mechanisms that control overall pyrite combustion rates and to synthesize the mechanisms into a pyrite combustion model. These objectives were achieved. The model produced has the capability of being incorporated into numerical codes developed to predict phenomena occurring in coal-fired boilers and furnaces. Such comprehensive codes can be used to formulate and test strategies for enhancing pyrite transformation rates that involve the minor adjustment of firing conditions. Ultimately, the benefit of this research project is intended to be an increase in the range of coals compatible with staged, low-NO{sub x} combustor retrofits. Project activities were aimed at identifying the mechanisms of pyrite combustion and quantifying their effects on the overall oxidation rate in order to formulate a model for pyrite conversion during coal combustion. Chemical and physical processes requiring characterization included pyrite intraparticle kinetics and mass transfer, gas-phase kinetics and mass

  8. Gel nanostructure in alkali-activated binders based on slag and fly ash, and effects of accelerated carbonation

    SciTech Connect

    Bernal, Susan A.; Provis, John L.; Walkley, Brant; San Nicolas, Rackel; Gehman, John D.; Brice, David G.; Kilcullen, Adam R.; Duxson, Peter; Deventer, Jannie S.J. van

    2013-11-15

    Binders formed through alkali-activation of slags and fly ashes, including ‘fly ash geopolymers’, provide appealing properties as binders for low-emissions concrete production. However, the changes in pH and pore solution chemistry induced during accelerated carbonation testing provide unrealistically low predictions of in-service carbonation resistance. The aluminosilicate gel remaining in an alkali-activated slag system after accelerated carbonation is highly polymerised, consistent with a decalcification mechanism, while fly ash-based binders mainly carbonate through precipitation of alkali salts (bicarbonates at elevated CO{sub 2} concentrations, or carbonates under natural exposure) from the pore solution, with little change in the binder gel identifiable by nuclear magnetic resonance spectroscopy. In activated fly ash/slag blends, two distinct gels (C–A–S–H and N–A–S–H) are formed; under accelerated carbonation, the N–A–S–H gel behaves comparably to fly ash-based systems, while the C–A–S–H gel is decalcified similarly to alkali-activated slag. This provides new scope for durability optimisation, and for developing appropriate testing methodologies. -- Highlights: •C-A-S-H gel in alkali-activated slag decalcifies during accelerated carbonation. •Alkali-activated fly ash gel changes much less under CO{sub 2} exposure. •Blended slag-fly ash binder contains two coexisting gel types. •These two gels respond differently to carbonation. •Understanding of carbonation mechanisms is essential in developing test methods.

  9. Dissolution Behaviour of Hazardous Materials from Steel Slag with Wet Grinding Method

    NASA Astrophysics Data System (ADS)

    Hisyamudin Muhd Nor, Nik; Norhana Selamat, Siti; Hanif Abd Rashid, Muhammad; Fauzi Ahmad, Mohd; Jamian, Saifulnizan; Chee Kiong, Sia; Fahrul Hassan, Mohd; Mohamad, Fariza; Yokoyama, Seiji

    2016-06-01

    Steel slag is a by-product from steel industry and it contains variety of hazardous materials. In this study, the dissolution behaviour and removal potential of hazardous materials from steel slag with the wet grinding method was investigated. The slag was wet ground in the CO2 atmosphere and the slurry produced was filtered using centrifugal separator to separate the liquid and solid sediments. Then, the concentrations of dissolved metal elements in the liquid sediment were analyzed by ICP-MS. The changes of pH during the grinding were also investigated. It was found that the pHs were decreased immediately after the CO2 gas introduced into the vessel. The pHs were ranging from 6.8 to 7.6 at the end of grinding. The dissolved concentration of Zn and Cr were ranging from 5~45 [mg/dm3] and 0.2~2.5 [mg/dm3] respectively. The ratios of Zn removal for stainless steel oxidizing and reducing slag were very high, but those from normal steel oxidizing and reducing slag were very low. It is assumed that the Zn dissolved as ZnOH+ from Zn(OH)2 that formed due to the reaction between ZnO and water. Dissolution of Cr also occurred but in very low quantity compared to the dissolution of Zn. The dissolution of Cr occurred due to the grinding process and small amount of Cr(OH)3 was formed during the grinding. This small formation of Cr(OH)3 resulted to the low dissolved concentration of Cr in the form of Cr(OH)2+. According to the XRD analysis, the Cr mostly existed in the slags as Cr(IIl) in the form of MgCr2O4 and FeCr2O4.

  10. Multiscale modeling of thermal conductivity of high burnup structures in UO2 fuels

    SciTech Connect

    Bai, Xian -Ming; Tonks, Michael R.; Zhang, Yongfeng; Hales, Jason D.

    2015-12-22

    The high burnup structure forming at the rim region in UO2 based nuclear fuel pellets has interesting physical properties such as improved thermal conductivity, even though it contains a high density of grain boundaries and micron-size gas bubbles. To understand this counterintuitive phenomenon, mesoscale heat conduction simulations with inputs from atomistic simulations and experiments were conducted to study the thermal conductivities of a small-grain high burnup microstructure and two large-grain unrestructured microstructures. We concluded that the phonon scattering effects caused by small point defects such as dispersed Xe atoms in the grain interior must be included in order to correctly predict the thermal transport properties of these microstructures. In extreme cases, even a small concentration of dispersed Xe atoms such as 10-5 can result in a lower thermal conductivity in the large-grain unrestructured microstructures than in the small-grain high burnup structure. The high-density grain boundaries in a high burnup structure act as defect sinks and can reduce the concentration of point defects in its grain interior and improve its thermal conductivity in comparison with its large-grain counterparts. Furthermore, an analytical model was developed to describe the thermal conductivity at different concentrations of dispersed Xe, bubble porosities, and grain sizes. Upon calibration, the model is robust and agrees well with independent heat conduction modeling over a wide range of microstructural parameters.

  11. Multiscale modeling of thermal conductivity of high burnup structures in UO2 fuels

    DOE PAGES

    Bai, Xian -Ming; Tonks, Michael R.; Zhang, Yongfeng; Hales, Jason D.

    2015-12-22

    The high burnup structure forming at the rim region in UO2 based nuclear fuel pellets has interesting physical properties such as improved thermal conductivity, even though it contains a high density of grain boundaries and micron-size gas bubbles. To understand this counterintuitive phenomenon, mesoscale heat conduction simulations with inputs from atomistic simulations and experiments were conducted to study the thermal conductivities of a small-grain high burnup microstructure and two large-grain unrestructured microstructures. We concluded that the phonon scattering effects caused by small point defects such as dispersed Xe atoms in the grain interior must be included in order to correctlymore » predict the thermal transport properties of these microstructures. In extreme cases, even a small concentration of dispersed Xe atoms such as 10-5 can result in a lower thermal conductivity in the large-grain unrestructured microstructures than in the small-grain high burnup structure. The high-density grain boundaries in a high burnup structure act as defect sinks and can reduce the concentration of point defects in its grain interior and improve its thermal conductivity in comparison with its large-grain counterparts. Furthermore, an analytical model was developed to describe the thermal conductivity at different concentrations of dispersed Xe, bubble porosities, and grain sizes. Upon calibration, the model is robust and agrees well with independent heat conduction modeling over a wide range of microstructural parameters.« less

  12. Multiscale modeling of thermal conductivity of high burnup structures in UO2 fuels

    NASA Astrophysics Data System (ADS)

    Bai, Xian-Ming; Tonks, Michael R.; Zhang, Yongfeng; Hales, Jason D.

    2016-03-01

    The high burnup structure forming at the rim region in UO2 based nuclear fuel pellets has interesting physical properties such as improved thermal conductivity, even though it contains a high density of grain boundaries and micron-size gas bubbles. To understand this counterintuitive phenomenon, mesoscale heat conduction simulations with inputs from atomistic simulations and experiments were conducted to study the thermal conductivities of a small-grain high burnup microstructure and two large-grain unrestructured microstructures. We concluded that the phonon scattering effects caused by small point defects such as dispersed Xe atoms in the grain interior must be included in order to correctly predict the thermal transport properties of these microstructures. In extreme cases, even a small concentration of dispersed Xe atoms such as 10-5 can result in a lower thermal conductivity in the large-grain unrestructured microstructures than in the small-grain high burnup structure. The high-density grain boundaries in a high burnup structure act as defect sinks and can reduce the concentration of point defects in its grain interior and improve its thermal conductivity in comparison with its large-grain counterparts. An analytical model was developed to describe the thermal conductivity at different concentrations of dispersed Xe, bubble porosities, and grain sizes. Upon calibration, the model is robust and agrees well with independent heat conduction modeling over a wide range of microstructural parameters.

  13. High performance heat curing copper-silver powders filled electrically conductive adhesives

    NASA Astrophysics Data System (ADS)

    Cui, Hui-Wang; Jiu, Jin-Ting; Sugahara, Tohru; Nagao, Shijo; Suganuma, Katsuaki; Uchida, Hiroshi

    2015-03-01

    In this study, high performance electrically conductive adhesives were fabricated from a vinyl ester resin, a thermal initiator, silver coated copper powders, and pure silver powders, without using any other coupling agent, dispersing agent, and reducing agent. The heat cured copper-silver powders filled electrically conductive adhesives presented low bulk resistivity (e.g., 4.53 × 10-5 Ω·cm) due to the silver powders that had given high electrical conductivity to the adhesives, and high shear strength (e.g., 16.22 MPa) provided by the crosslinked structures of vinyl ester resin. These high performance copper-silver powders filled electrically conductive adhesives have lower cost than those filled by pure silver powders, which can be well used in the electronic packaging and can enlarge the application prospects of electrically conductive adhesives. [Figure not available: see fulltext.

  14. Reprocessing of metallurgical slag into materials for the building industry

    SciTech Connect

    Pioro, L.S.; Pioro, I.L

    2004-07-01

    Several methods of reprocessing metallurgical (blast furnace) slag into materials for the building industry, based on melting aggregates with submerged combustion, were developed and tested. The first method involves melting hot slag with some additives directly in a slag ladle with a submerged gas-air burner, with the objective of producing stabilized slag or glass-ceramic. The second method involves direct draining of melted slag from a ladle into the slag receiver, with subsequent control of the slag draining into the converter where special charging materials are added to the melt, with the objective of producing glass-ceramic. A third method involves melting cold slag with some additives inside a melting converter with submerged gas-air burners, with the objective of producing glass-ceramic fillers for use in road construction. Specific to the melting process is the use of a gas-air mixture with direct combustion inside the melt. This feature provides melt bubbling to help achieve maximum heat transfer from combustion products to the melt, improve mixing (and therefore homogeneity of the melt), and increases the rate of chemical reactions. The experimental data for different aspects of the proposed methods are presented. The reprocessed blast-furnace slag in the form of granules can be used as fillers for concretes, asphalts, and as additives in the production of cement, bricks and other building materials. As well, reprocessed blast-furnace slag can be poured into forms for the production of glass-ceramic tiles.

  15. Recovering industrial sludge-derived slag as fine aggregate.

    PubMed

    Huang, Yi-Chin; Li, Kung-Cheh; Chiang, Hui-Hsien

    2005-01-01

    This study presents the result of using melting to recover both industrial sludge slag (the main constituent of which is calcium fluoride) and water works sludge slag as fine aggregate in cement. The main characteristics of both slag and cement mortars were measured to evaluate the feasibility of using slag as aggregate. In this study, the slag replacement ratios were 0, 10, 20, 30, 40, and 50% (w/w), and the curing periods were 7, 28, and 90 days. Slag quality was determined according to the standards of fine aggregates in the ASTM specifications, and cement mortars with various slag replacement ratios were evaluated based on their compressive strength, and Toxicity Characteristic Leaching Procedure (TCLP). The crushed slag produced in this study met the ASTM standards for fine aggregate, including gravity, unit weight, absorption, and grading, and the TCLP leached concentrations are far below existing limits, establishing the safety and suitability of slag as fine aggregate. The TCLP leached concentrations of slag and cement mortar were not significantly related to the replacement ratio, and declined with increasing curing period, revealing that the hydration strongly influenced metal leaching. The compressive strength test results of the cement mortars demonstrated that the optimal replacement ratio for maximizing compressive strength was 40%. This study also discussed the effects of replacement ratio and curing periods on cement mortars.

  16. Reprocessing of metallurgical slag into materials for the building industry.

    PubMed

    Pioro, L S; Pioro, I L

    2004-01-01

    Several methods of reprocessing metallurgical (blast furnace) slag into materials for the building industry, based on melting aggregates with submerged combustion, were developed and tested. The first method involves melting hot slag with some additives directly in a slag ladle with a submerged gas-air burner, with the objective of producing stabilized slag or glass-ceramic. The second method involves direct draining of melted slag from a ladle into the slag receiver, with subsequent control of the slag draining into the converter where special charging materials are added to the melt, with the objective of producing glass-ceramic. A third method involves melting cold slag with some additives inside a melting converter with submerged gas-air burners, with the objective of producing glass-ceramic fillers for use in road construction. Specific to the melting process is the use of a gas-air mixture with direct combustion inside the melt. This feature provides melt bubbling to help achieve maximum heat transfer from combustion products to the melt, improve mixing (and therefore homogeneity of the melt), and increases the rate of chemical reactions. The experimental data for different aspects of the proposed methods are presented. The reprocessed blast-furnace slag in the form of granules can be used as fillers for concretes, asphalts, and as additives in the production of cement, bricks and other building materials. As well, reprocessed blast-furnace slag can be poured into forms for the production of glass-ceramic tiles.

  17. Synthesis and heavy metal immobilization behaviors of slag based geopolymer.

    PubMed

    Yunsheng, Zhang; Wei, Sun; Qianli, Chen; Lin, Chen

    2007-05-01

    In this paper, two aspects of studies are carried out: (1) synthesis of geopolymer by using slag and metakaolin; (2) immobilization behaviors of slag based geopolymer in a presence of Pb and Cu ions. As for the synthesis of slag based geopolymer, four different slag content (10%, 30%, 50%, 70%) and three types of curing regimes (standard curing, steam curing and autoclave curing) are investigated to obtain the optimum synthesis condition based on the compressive and flexural strength. The testing results showed that geopolymer mortar containing 50% slag that is synthesized at steam curing (80 degrees C for 8h), exhibits higher mechanical strengths. The compressive and flexural strengths of slag based geopolymer mortar are 75.2 MPa and 10.1 MPa, respectively. Additionally, Infrared (IR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques are used to characterize the microstructure of the slag based geopolymer paste. IR spectra show that the absorptive band at 1086 cm(-1) shifts to lower wave number around 1007 cm(-1), and some six-coordinated Als transforms into four-coordination during the synthesis of slag based geopolymer paste. The resulting slag based geopolymeric products are X-ray amorphous materials. SEM observation shows that it is possible to have geopolymeric gel and calcium silicate hydrate (C-S-H) gel forming simultaneously within slag based geopolymer paste. As for immobilization of heavy metals, the leaching tests are employed to investigate the immobilization behaviors of the slag based geopolymer mortar synthesized under the above optimum condition. The leaching tests show that slag based geopolymer mortar can effectively immobilize Cu and Pb heavy metal ions, and the immobilization efficiency reach 98.5% greater when heavy metals are incorporated in the slag geopolymeric matrix in the range of 0.1-0.3%. The Pb exhibits better immobilization efficiency than the Cu in the case of large dosages of heavy metals.

  18. Distribution of Bi Between Slags and Liquid Copper

    NASA Astrophysics Data System (ADS)

    Chen, Chunlin; Wright, Steven

    2016-06-01

    The distribution of Bi between liquid copper and calcium ferrite slag containing 24 wt pct CaO, iron silicate slag with 25 wt pct SiO2, and calcium iron silicate slags was measured at 1573 K (1300 °C) under controlled CO-CO2 atmosphere. The experimental results showed that bismuth distribution is affected by the oxygen partial pressure, and bismuth is likely to exist in slags in the 2+ oxidation state, i.e., as BiO. The distribution ratio between calcium ferrite slag and metal was found to be close to that of iron silicate slag. The Bi distribution ratio was found to decrease with increasing SiO2 and Al2O3 content in slag. Increasing temperature was found to decrease the Bi distribution ratio between slag and metal. Using the measured equilibrium data on Bi content of the metal and slag and composition dependence of the activity of Bi in liquid copper, the activity and hence activity coefficient of BiO in the slag was calculated. The close value of activity coefficient of BiO in both slags at the same oxygen partial pressure indicates that the CaO-BiO and SiO2-BiO interactions are likely to be at the same level, or the FeO x -BiO interaction is the predominant interaction for BiO in the slag. Therefore at a constant FeO x content in the slag, the CaO-BiO and SiO2-BiO interactions doesn't affect γ_{{BiO}} significantly.

  19. Remediation of chromium-slag leakage with electricity cogeneration via a urea-Cr(VI) cell

    NASA Astrophysics Data System (ADS)

    Yu, Binbin; Zhang, Huimin; Xu, Wei; Li, Gang; Wu, Zucheng

    2014-08-01

    Chromium pollution has been historically widespread throughout the world. Most available remediation technologies often require energy consumption. This study is aimed to develop electrochemical remediation for Cr(VI) in chromium-slag leakage with self-generated electricity. Dynamic leaching experiments of chromium-slag samples were conducted to survey the release and leaching behavior of Cr(VI). Based on previous work, a unique urea-Cr(VI) was designed, in which urea was employed as the fuel and Cr(VI) from the leakage of the dichromate slag served as the oxidant. Furthermore, the electrochemical results showed that the removal percent of Cr(VI) was more than 96% after 18 h with the leakage Cr(VI) concentration of 2.69 mM. The open circuit potential (OCP) varied in the range of 1.56 ~ 1.59 V under different initial Cr(VI) leakage concentrations. The approach explores the feasibility of the promising technique without the need of energy input for simultaneous chromium-slag remediation and generation of electricity.

  20. Remediation of chromium-slag leakage with electricity cogeneration via a urea-Cr(VI) cell

    PubMed Central

    Yu, Binbin; Zhang, Huimin; Xu, Wei; Li, Gang; Wu, Zucheng

    2014-01-01

    Chromium pollution has been historically widespread throughout the world. Most available remediation technologies often require energy consumption. This study is aimed to develop electrochemical remediation for Cr(VI) in chromium-slag leakage with self-generated electricity. Dynamic leaching experiments of chromium-slag samples were conducted to survey the release and leaching behavior of Cr(VI). Based on previous work, a unique urea-Cr(VI) was designed, in which urea was employed as the fuel and Cr(VI) from the leakage of the dichromate slag served as the oxidant. Furthermore, the electrochemical results showed that the removal percent of Cr(VI) was more than 96% after 18 h with the leakage Cr(VI) concentration of 2.69 mM. The open circuit potential (OCP) varied in the range of 1.56 ~ 1.59 V under different initial Cr(VI) leakage concentrations. The approach explores the feasibility of the promising technique without the need of energy input for simultaneous chromium-slag remediation and generation of electricity. PMID:25168513

  1. Highly Electrically Conductive Nanocomposites Based on PolymerInfused Graphene Sponges

    PubMed Central

    Li, Yuanqing; Samad, Yarjan Abdul; Polychronopoulou, Kyriaki; Alhassan, Saeed M.; Liao, Kin

    2014-01-01

    Conductive polymer composites require a threedimensional 3D network to impart electrical conductivity. A general method that is applicable to most polymers for achieving a desirable graphene 3D network is still a challenge. We have developed a facile technique to fabricate highly electrical conductive composite using vacuumassisted infusion of epoxy into graphene sponge GS scaffold. Macroscopic GSs were synthesized from graphene oxide solution by a hydrothermal method combined with freeze drying. The GSepoxy composites prepared display consistent isotropic electrical conductivity around 1Sm, and it is found to be close to that of the pristine GS. Compared with neat epoxy, GSepoxy has a 12ordersofmagnitude increase in electrical conductivity, attributed to the compactly interconnected graphene network constructed in the polymer matrix. This method can be extended to other materials to fabricate highly conductive composites for practical applications such as electronic devices, sensors, actuators, and electromagnetic shielding. PMID:24722145

  2. Buffering of alkaline steel slag leachate across a natural wetland.

    PubMed

    Mayes, William M; Younger, Paul L; Aumônier, Jonathan

    2006-02-15

    Buffering of high-pH (>12) steel slag leachate is documented across a small, natural calcareous wetland. The alkaline leachate is supersaturated with respect to calcite upstream of the wetland (Sl(calcite) values +2.3) and becomes less saturated with progress across the wetland, to Sl(calcite) values of +0.27 at the wetland outlet. Reduction in pH across the wetland (to around pH 8 at the wetland outlet) was observed to be more pronounced over summer months, possibly due to increased microbial activity, possibly further assisted by greater flow baffling by emergent vegetation. Calculated calcite precipitation rates downstream of the leachate source, estimated from hydrochemical data, flow, and surface area, were on the order of 0.4-15 g m(-2) day(-1), while direct measurements (using immersed limestone blocks) showed calcite precipitation values in the range 3-10 g m(-2) day(-1). Precipitation rate was highest in the pH range where the carbonate ion is a dominant constituent of sample alkalinity (pH 9.5-11) and at the locations where wetland biota became established downstream of the leachate emergence. These data provide valuable insights into the potential for using constructed wetlands for the passive treatment of high pH steel slag leachates.

  3. Microstructural Modeling of Thermal Conductivity of High Burn-up Mixed Oxide Fuel

    SciTech Connect

    Melissa Teague; Michael Tonks; Stephen Novascone; Steven Hayes

    2014-01-01

    Predicting the thermal conductivity of oxide fuels as a function of burn-up and temperature is fundamental to the efficient and safe operation of nuclear reactors. However, modeling the thermal conductivity of fuel is greatly complicated by the radially inhomogeneous nature of irradiated fuel in both composition and microstructure. In this work, radially and temperature-dependent models for effective thermal conductivity were developed utilizing optical micrographs of high burn-up mixed oxide fuel. The micrographs were employed to create finite element meshes with the OOF2 software. The meshes were then used to calculate the effective thermal conductivity of the microstructures using the BISON fuel performance code. The new thermal conductivity models were used to calculate thermal profiles at end of life for the fuel pellets. These results were compared to thermal conductivity models from the literature, and comparison between the new finite element-based thermal conductivity model and the Duriez–Lucuta model was favorable.

  4. Microstructural modeling of thermal conductivity of high burn-up mixed oxide fuel

    NASA Astrophysics Data System (ADS)

    Teague, Melissa; Tonks, Michael; Novascone, Stephen; Hayes, Steven

    2014-01-01

    Predicting the thermal conductivity of oxide fuels as a function of burn-up and temperature is fundamental to the efficient and safe operation of nuclear reactors. However, modeling the thermal conductivity of fuel is greatly complicated by the radially inhomogeneous nature of irradiated fuel in both composition and microstructure. In this work, radially and temperature-dependent models for effective thermal conductivity were developed utilizing optical micrographs of high burn-up mixed oxide fuel. The micrographs were employed to create finite element meshes with the OOF2 software. The meshes were then used to calculate the effective thermal conductivity of the microstructures using the BISON [1] fuel performance code. The new thermal conductivity models were used to calculate thermal profiles at end of life for the fuel pellets. These results were compared to thermal conductivity models from the literature, and comparison between the new finite element-based thermal conductivity model and the Duriez-Lucuta model was favorable.

  5. Experimental Study on the Electrical Conductivity of Pyroxene Andesite at High Temperature and High Pressure

    NASA Astrophysics Data System (ADS)

    Hui, KeShi; Dai, LiDong; Li, HePing; Hu, HaiYing; Jiang, JianJun; Sun, WenQing; Zhang, Hui

    2016-09-01

    The electrical conductivity of pyroxene andesite was in situ measured under conditions of 1.0-2.0 GPa and 673-1073 K using a YJ-3000t multi-anvil press and Solartron-1260 Impedance/Gain-phase analyzer. Experimental results indicate that the electrical conductivities of pyroxene andesite increase with increasing temperature, and the electrical conductivities decrease with the rise of pressure, and the relationship between electrical conductivity (σ) and temperature (T) conforms to an Arrhenius relation within a given pressure and temperature range. When temperature rises up to 873-923 K, the electrical conductivities of pyroxene andesite abruptly increase, and the activation enthalpy increases at this range, which demonstrates that pyroxene andesite starts to dehydrate. By the virtue of the activation enthalpy (0.35-0.42 eV) and the activation volume (-6.75 ± 1.67 cm3/mole) which characterizes the electrical properties of sample after dehydration, we consider that the conduction mechanism is the small polaron conduction before and after dehydration, and that the rise of carrier concentration is the most important reason of increased electrical conductivity.

  6. A Novel Method for Measuring Electrical Conductivity of High Insulating Oil Using Charge Decay

    NASA Astrophysics Data System (ADS)

    Wang, Z. Q.; Qi, P.; Wang, D. S.; Wang, Y. D.; Zhou, W.

    2016-05-01

    For the high insulating oil, it is difficult to measure the conductivity precisely using voltammetry method. A high-precision measurementis proposed for measuring bulk electrical conductivity of high insulating oils (about 10-9--10-15S/m) using charge decay. The oil is insulated and charged firstly, and then grounded fully. During the experimental procedure, charge decay is observed to show an exponential law according to "Ohm" theory. The data of time dependence of charge density is automatically recorded using an ADAS and a computer. Relaxation time constant is fitted from the data using Gnuplot software. The electrical conductivity is calculated using relaxation time constant and dielectric permittivity. Charge density is substituted by electric potential, considering charge density is difficult to measure. The conductivity of five kinds of oils is measured. Using this method, the conductivity of diesel oil is easily measured to beas low as 0.961 pS/m, as shown in Fig. 5.

  7. Mechanoassisted Synthesis of Sulfonated Covalent Organic Frameworks with High Intrinsic Proton Conductivity.

    PubMed

    Peng, Yongwu; Xu, Guodong; Hu, Zhigang; Cheng, Youdong; Chi, Chenglong; Yuan, Daqiang; Cheng, Hansong; Zhao, Dan

    2016-07-20

    It is challenging to introduce pendent sulfonic acid groups into modularly built crystalline porous frameworks for intrinsic proton conduction. Herein, we report the mechanoassisted synthesis of two sulfonated covalent organic frameworks (COFs) possessing one-dimensional nanoporous channels decorated with pendent sulfonic acid groups. These COFs exhibit high intrinsic proton conductivity as high as 3.96 × 10(-2) S cm(-1) with long-term stability at ambient temperature and 97% relative humidity (RH). In addition, they were blended with nonconductive polyvinylidene fluoride (PVDF) affording a series of mixed-matrix membranes (MMMs) with proton conductivity up to 1.58 × 10(-2) S cm(-1) and low activation energy of 0.21 eV suggesting the Grotthuss mechanism for proton conduction. Our study has demonstrated the high intrinsic proton conductivity of COFs shedding lights on their wide applications in proton exchange membranes.

  8. Mechanoassisted Synthesis of Sulfonated Covalent Organic Frameworks with High Intrinsic Proton Conductivity.

    PubMed

    Peng, Yongwu; Xu, Guodong; Hu, Zhigang; Cheng, Youdong; Chi, Chenglong; Yuan, Daqiang; Cheng, Hansong; Zhao, Dan

    2016-07-20

    It is challenging to introduce pendent sulfonic acid groups into modularly built crystalline porous frameworks for intrinsic proton conduction. Herein, we report the mechanoassisted synthesis of two sulfonated covalent organic frameworks (COFs) possessing one-dimensional nanoporous channels decorated with pendent sulfonic acid groups. These COFs exhibit high intrinsic proton conductivity as high as 3.96 × 10(-2) S cm(-1) with long-term stability at ambient temperature and 97% relative humidity (RH). In addition, they were blended with nonconductive polyvinylidene fluoride (PVDF) affording a series of mixed-matrix membranes (MMMs) with proton conductivity up to 1.58 × 10(-2) S cm(-1) and low activation energy of 0.21 eV suggesting the Grotthuss mechanism for proton conduction. Our study has demonstrated the high intrinsic proton conductivity of COFs shedding lights on their wide applications in proton exchange membranes. PMID:27385672

  9. Layered conductive polymer on nylon membrane templates for high performance, thin-film supercapacitor electrodes

    NASA Astrophysics Data System (ADS)

    Shi, HaoTian Harvey; Naguib, Hani E.

    2016-04-01

    Flexible Thin-film Electrochemical Capacitors (ECs) are emerging technology that plays an important role as energy supply for various electronics system for both present era and the future. Intrinsically conductive polymers (ICPs) are promising pseudo-capacitive materials as they feature both good electrical conductivity and high specific capacitance. This study focuses on the construction and characterization of ultra-high surface area porous electrodes based on coating of nano-sized conductive polymer materials on nylon membrane templates. Herein, a novel nano-engineered electrode material based on nylon membranes was presented, which allows the creation of super-capacitor devices that is capable of delivering competitive performance, while maintaining desirable mechanical characteristics. With the formation of a highly conductive network with the polyaniline nano-layer, the electrical conductivity was also increased dramatically to facilitate the charge transfer process. Cyclic voltammetry and specific capacitance results showed promising application of this type of composite materials for future smart textile applications.

  10. Graphitization of Coke and Its Interaction with Slag in the Hearth of a Blast Furnace

    NASA Astrophysics Data System (ADS)

    Li, Kejiang; Zhang, Jianliang; Liu, Yanxiang; Barati, Mansoor; Liu, Zhengjian; Zhong, Jianbo; Su, Buxin; Wei, Mengfang; Wang, Guangwei; Yang, Tianjun

    2016-04-01

    Coke reaction behavior in the blast furnace hearth has yet to be fully understood due to limited access to the high temperature zone. The graphitization of coke and its interaction with slag in the hearth of blast furnace were investigated with samples obtained from the center of the deadman of a blast furnace during its overhaul period. All hearth coke samples from fines to lumps were confirmed to be highly graphitized, and the graphitization of coke in the high temperature zone was convinced to start from the coke surface and lead to the formation of coke fines. It will be essential to perform further comprehensive investigations on graphite formation and its evolution in a coke as well as its multi-effect on blast furnace performance. The porous hearth cokes were found to be filled up with final slag. Further research is required about the capability of coke to fill final slag and the attack of final slag on the hearth bottom refractories since this might be a new degradation mechanism of refractories located in the hearth bottom.

  11. Quantifying the Thermal Behavior of Slags (TRP 9903)

    SciTech Connect

    Alan W. Cramb

    2003-05-30

    Successful operation of a continuous caster is based upon control of heat transfer in the mold. The mold slag is a key component in the success of continuous casting; however, the phenomena that occur in the gap between the shell and the mold are largely unknown as until recently there have been no techniques that allowed visualization and quantification of the solidification behavior of liquid slags. This has lead to slag design being an empirical science or art. Recently a new experimental technique, called Double Hot Thermocouple Technique (DHTT), was developed at Carnegie Mellon University that allowed the solidification behavior of a slag to be observed and quantified under conditions that simulate the thermal conditions that occur in steelmaking environments. This technique allows ladle, tundish and mold slags to be characterized under extreme conditions including those found between the mold wall and the growing shell of a continuous caster. Thus, a program is initiated, under this grant, to quantify and describe the phenomena that occur during the solidification of a slag in a steel mill environment. This will allow slag design to become an engineering science rather than an empirical exercise. The project deliverables were as follows: (1) The further development of a tool that will have broad use in the quantification of slag melting and solidification behavior; and (2) The development of a set of meaningful design criteria for slag application in steel mill environments. The project was broken down into a number of objectives: (a) Develop a systematic understanding of the effect of cooling rate on slag solidification; (b) Develop a systematic understanding on the effect of slag chemistry changes on slag solidification behavior; (c) Develop a method to characterize slag melting; (d) Develop an understanding of the role of the environment on slag solidification and melting; (e) Develop the ability to understand slag solidification under the conditions that

  12. Highly Conductive, Air-Stable Silver Nanowire@Iongel Composite Films toward Flexible Transparent Electrodes.

    PubMed

    Xiong, Weiwei; Liu, Hongliang; Chen, Yongzhen; Zheng, Meiling; Zhao, Yuanyuan; Kong, Xiangbin; Wang, Ying; Zhang, Xiqi; Kong, Xiangyu; Wang, Pengfei; Jiang, Lei

    2016-09-01

    A new type of flexible transparent electrode is designed, by employing wettability-induced selective electroless-welding of silver nanowire (AgNW) networks, together with a thin conductive iongel as the protective layer. The obtained electrode exhibits high optical transmittance, and excellent air-stability without sacrificing conductivity. PMID:27296551

  13. Reduction Kinetics of Electric Arc Furnace Oxidizing Slag by Al-Fe Alloy

    NASA Astrophysics Data System (ADS)

    Lee, Jaehong; Oh, Joon Seok; Lee, Joonho

    2016-07-01

    Effects of temperature and slag basicity on the reduction rate of iron oxide in molten synthetic electric arc furnace oxidizing slag by Al-40 wt.%Fe alloy was investigated. An alloy sample was dropped into molten slag in an MgO crucible. When the initial slag temperature was 1723 K, there was no reduction. However, when the initial slag temperature was 1773 K and the slag basicity was 1.1, the reduction was initiated and the temperature of the slag rapidly increased. When the slag basicity was 1.1, increasing the initial slag temperature from 1773 K to 1823 K increases the reaction rate. As the slag basicity increased from 1.1 to 1.4 at 1773 K, the reaction rate increased. From SEM analysis, it was found that an Al2O3 or a spinel phase at the slag-metal interface inhibited the reaction at a lower temperature and a lower slag basicity.

  14. Reduction Kinetics of Electric Arc Furnace Oxidizing Slag by Al-Fe Alloy

    NASA Astrophysics Data System (ADS)

    Lee, Jaehong; Oh, Joon Seok; Lee, Joonho

    2016-09-01

    Effects of temperature and slag basicity on the reduction rate of iron oxide in molten synthetic electric arc furnace oxidizing slag by Al-40 wt.%Fe alloy was investigated. An alloy sample was dropped into molten slag in an MgO crucible. When the initial slag temperature was 1723 K, there was no reduction. However, when the initial slag temperature was 1773 K and the slag basicity was 1.1, the reduction was initiated and the temperature of the slag rapidly increased. When the slag basicity was 1.1, increasing the initial slag temperature from 1773 K to 1823 K increases the reaction rate. As the slag basicity increased from 1.1 to 1.4 at 1773 K, the reaction rate increased. From SEM analysis, it was found that an Al2O3 or a spinel phase at the slag-metal interface inhibited the reaction at a lower temperature and a lower slag basicity.

  15. 40 CFR 424.30 - Applicability; description of the slag processing subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... subpart are applicable to discharges resulting from slag processing, wherein: (a) The residual metallic values in the furnace slag are recovered via concentration for return to the furnace, or (b) the slag...

  16. 40 CFR 424.30 - Applicability; description of the slag processing subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... subpart are applicable to discharges resulting from slag processing, wherein: (a) The residual metallic values in the furnace slag are recovered via concentration for return to the furnace, or (b) the slag...

  17. The Effects of Orbital Distribution from Solid Rocket Motor Slag

    NASA Astrophysics Data System (ADS)

    Peng, Keke; Pang, Baojun; Xiao, Weike

    2013-08-01

    Solid rocket motor (SRM) firings are an important source of space debris environment. The resulting by-products are generally divided into two categories: slag and dust. Dust will re-entry sharply and do not pose a significant hazard. Slag debris can achieve centimeter level, these particles have a serious effect on risk assessment and defend structural design of spacecraft. It is important to understand the size distribution and orbital behavior of slag in order to predict the hazard posed both currently and in the future. Utilizing previous researches on SRM slag and 8-year launch cycle, we have analyzed the orbital distribution of SRM slag. The results indicate that SRM slag is a crucial component of the space debris environment. In order to sustainable utilization outer space, human should forbid the use of SRM in the future, especially for the medium Earth orbit (MEO) and geosynchronous Earth orbit (GEO) regions.

  18. Concentrations and Distribution of Slag-Related Trace Elements and Mercury in Fine-Grained Beach and Bed Sediments of Lake Roosevelt, Washington, April-May 2001

    USGS Publications Warehouse

    Majewski, Michael S.; Kahle, Sue C.; Ebbert, James C.; Josberger, Edward G.

    2003-01-01

    A series of studies have documented elevated concentrations of trace elements such as arsenic, cadmium, copper, lead, mercury, and zinc in the water, bed sediment, or fish of Lake Roosevelt and the upstream reach of the Columbia River. Elevated concentrations of some trace elements in this region are largely attributable to the transport of slag and metallurgical waste discharged into the Columbia River from a smelter in Canada. Although most recent studies have focused on contamination levels in water, bed sediment, and fish, there is growing concern in the region over the potential threat of airborne contaminants to human health. In response to these concerns, the U.S. Geological Survey conducted an assessment of trace-element concentrations in the relatively shallow fine-grained sediment along the shore of Lake Roosevelt that is exposed annually during periods of reservoir drawdown. During each winter and spring, the water level of Lake Roosevelt is lowered as much as about 80 feet to provide space to capture high river flows from spring runoff, exposing vast expanses of lake-bottom sediment for a period of several months. Upon drying, these exposed areas provide an extremely large source for wind-blown dust. This study concluded that trace elements associated with slag and metallurgical waste are present in the fine-grained fraction (less than 63 micrometers) of bed sediments along the length of Lake Roosevelt, and as such, could be components of the airborne dust resulting from exposure, drying, and wind mobilization of the sediments exposed during the annual drawdowns of the reservoir. Trace-element concentrations in the surficial bed sediment varied, but the major components in slag?arsenic, cadmium, copper, lead, and zinc?showed generally pronounced gradients of decreasing concentrations from near the International Border to the Grand Coulee Dam. The results of this study provide base-line information needed to plan and conduct air monitoring of trace

  19. High Conductivity Water Treatment Using Water Surface Discharge with Nonmetallic Electrodes

    NASA Astrophysics Data System (ADS)

    Wang, Xiaoping; Zhang, Xingwang; Lei, Lecheng

    2013-06-01

    Although electrohydraulic discharge is effective for wastewater treatment, its application is restricted by water conductivity and limited to the treatment of low conductivity water. For high conductivity water treatment, water-surface discharge is the preferred choice. However, the metallic electrodes are easily corroded because of the high temperature and strong oxidative environment caused by gas phase discharge and the electrochemical reaction in water. As a result, the efficiency of the water treatment might be affected and the service life of the reactor might be shortened. In order to avoid the corrosion problem, nonmetallic electrode water-surface discharge is introduced into high conductivity water treatment in the present study. Carbon-felt and water were used as the high voltage electrode and ground electrode, respectively. A comparison of the electrical and chemical characteristics showed that nonmetallic electrode discharge maintained the discharge characteristics and enhanced the energy efficiency, and furthermore, the corrosion of metal electrodes was avoided.

  20. A promising structure for fabricating high strength and high electrical conductivity copper alloys

    PubMed Central

    Li, Rengeng; Kang, Huijun; Chen, Zongning; Fan, Guohua; Zou, Cunlei; Wang, Wei; Zhang, Shaojian; Lu, Yiping; Jie, Jinchuan; Cao, Zhiqiang; Li, Tingju; Wang, Tongmin

    2016-01-01

    To address the trade-off between strength and electrical conductivity, we propose a strategy: introducing precipitated particles into a structure composed of deformation twins. A Cu-0.3%Zr alloy was designed to verify our strategy. Zirconium was dissolved into a copper matrix by solution treatment prior to cryorolling and precipitated in the form of Cu5Zr from copper matrix via a subsequent aging treatment. The microstructure evolutions of the processed samples were investigated by transmission electron microscopy and X-ray diffraction analysis, and the mechanical and physical behaviours were evaluated through tensile and electrical conductivity tests. The results demonstrated that superior tensile strength (602.04 MPa) and electrical conductivity (81.4% IACS) was achieved. This strategy provides a new route for balancing the strength and electrical conductivity of copper alloys, which can be developed for large-scale industrial application. PMID:26856764

  1. High temperature liquid metal corrosion and high temperature electrical conductivity of Y 2O 3

    NASA Astrophysics Data System (ADS)

    Yoneoka, Toshiaki; Terai, Takayuki; Takahashi, Yoichi

    1997-09-01

    Yttrium sesquioxide has been proposed as a promising candidate material for collector electrodes used in the laser enrichment system of uranium-235. For this purpose, yttria is expected to be compatible with molten uranium and electrically conductive. A corrosion test of yttria with molten lanthanum as a simulating metal for uranium and a measurement of its electrical conductivity under extremely low oxygen pressure were performed. It was shown from the corrosion test that a yttria sample was considerably corroded by the molten lanthanum at 1513 K and the maximum corrosion depth for 5 Ms was 0.162 mm. The electrical conductivity of hypo-stoichiometric yttria reduced by titanium was higher than that of pure germanium at room temperature (2.1 S/m). The oxygen pressures equilibrated with the yttria specimens were estimated to discuss the relation to measured conductivities.

  2. A promising structure for fabricating high strength and high electrical conductivity copper alloys.

    PubMed

    Li, Rengeng; Kang, Huijun; Chen, Zongning; Fan, Guohua; Zou, Cunlei; Wang, Wei; Zhang, Shaojian; Lu, Yiping; Jie, Jinchuan; Cao, Zhiqiang; Li, Tingju; Wang, Tongmin

    2016-02-09

    To address the trade-off between strength and electrical conductivity, we propose a strategy: introducing precipitated particles into a structure composed of deformation twins. A Cu-0.3%Zr alloy was designed to verify our strategy. Zirconium was dissolved into a copper matrix by solution treatment prior to cryorolling and precipitated in the form of Cu5Zr from copper matrix via a subsequent aging treatment. The microstructure evolutions of the processed samples were investigated by transmission electron microscopy and X-ray diffraction analysis, and the mechanical and physical behaviours were evaluated through tensile and electrical conductivity tests. The results demonstrated that superior tensile strength (602.04 MPa) and electrical conductivity (81.4% IACS) was achieved. This strategy provides a new route for balancing the strength and electrical conductivity of copper alloys, which can be developed for large-scale industrial application.

  3. A promising structure for fabricating high strength and high electrical conductivity copper alloys.

    PubMed

    Li, Rengeng; Kang, Huijun; Chen, Zongning; Fan, Guohua; Zou, Cunlei; Wang, Wei; Zhang, Shaojian; Lu, Yiping; Jie, Jinchuan; Cao, Zhiqiang; Li, Tingju; Wang, Tongmin

    2016-01-01

    To address the trade-off between strength and electrical conductivity, we propose a strategy: introducing precipitated particles into a structure composed of deformation twins. A Cu-0.3%Zr alloy was designed to verify our strategy. Zirconium was dissolved into a copper matrix by solution treatment prior to cryorolling and precipitated in the form of Cu5Zr from copper matrix via a subsequent aging treatment. The microstructure evolutions of the processed samples were investigated by transmission electron microscopy and X-ray diffraction analysis, and the mechanical and physical behaviours were evaluated through tensile and electrical conductivity tests. The results demonstrated that superior tensile strength (602.04 MPa) and electrical conductivity (81.4% IACS) was achieved. This strategy provides a new route for balancing the strength and electrical conductivity of copper alloys, which can be developed for large-scale industrial application. PMID:26856764

  4. Accelerated carbonation of steel slags in a landfill cover construction.

    PubMed

    Diener, S; Andreas, L; Herrmann, I; Ecke, H; Lagerkvist, A

    2010-01-01

    Steel slags from high-alloyed tool steel production were used in a full scale cover construction of a municipal solid waste (MSW) landfill. In order to study the long-term stability of the steel slags within the final cover, a laboratory experiment was performed. The effect on the ageing process, due to i.e. carbonation, exerted by five different factors resembling both the material characteristics and the environmental conditions is investigated. Leaching behaviour, acid neutralization capacity and mineralogy (evaluated by means of X-ray diffraction, XRD, and thermogravimetry/differential thermal analysis, TG/DTA) are tested after different periods of ageing under different conditions. Samples aged for 3 and 10 months were evaluated in this paper. Multivariate data analysis was used for data evaluation. The results indicate that among the investigated factors, ageing time and carbon dioxide content of the atmosphere were able to exert the most relevant effect. However, further investigations are required in order to clarify the role of the temperature. PMID:19836224

  5. Carbothermic Reduction of Titanium-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Zhen, Yu-Lan; Zhang, Guo-Hua; Chou, Kuo-Chih

    2016-03-01

    The carbothermic reduction experiments were carried out for titanium-bearing blast furnace slag in Panzhihua Iron and Steel Company in argon atmosphere at high temperatures. The effects of reduction temperature, isothermal treatment time and carbon content on the formation of TiC were studied by X-ray diffraction (XRD) and scanning electron microscope (SEM). The XRD pattern results showed that MgAl2O4 phase disappeared and the main phase of the reduced sample was TiC when the reduction temperature was higher than 1,773 K. The SEM pictures showed that the reduction rate of the titanium-bearing blast furnace slag could be increased by enhancing the temperature and the C content (carbon ratio ≤1.0). Furthermore, it was also found that TiC had the tendency of concentrating around the iron. The effects of additives such as Fe and CaCl2 on the formation of TiC were also studied in the present study.

  6. Accelerated carbonation of steel slags in a landfill cover construction

    SciTech Connect

    Diener, S.; Andreas, L.; Herrmann, I.; Ecke, H.; Lagerkvist, A.

    2010-01-15

    Steel slags from high-alloyed tool steel production were used in a full scale cover construction of a municipal solid waste (MSW) landfill. In order to study the long-term stability of the steel slags within the final cover, a laboratory experiment was performed. The effect on the ageing process, due to i.e. carbonation, exerted by five different factors resembling both the material characteristics and the environmental conditions is investigated. Leaching behaviour, acid neutralization capacity and mineralogy (evaluated by means of X-ray diffraction, XRD, and thermogravimetry/differential thermal analysis, TG/DTA) are tested after different periods of ageing under different conditions. Samples aged for 3 and 10 months were evaluated in this paper. Multivariate data analysis was used for data evaluation. The results indicate that among the investigated factors, ageing time and carbon dioxide content of the atmosphere were able to exert the most relevant effect. However, further investigations are required in order to clarify the role of the temperature.

  7. TRW advanced slagging coal combustor utility demonstration

    SciTech Connect

    Not Available

    1990-01-01

    The TRW Advanced Entrained Coal Combustor Demonstration Project consists of retrofitting Orange and Rockland (O R) Utility Corporation's Lovett Plant Unit No. 3 with four (4) slagging combustors which will allow the gas/oil unit to fire 2.5% sulfur coal. The slagging combustor process will provide NO{sub x} and SO{sub x} emissions that meet NSPS and New York State Environmental Standards. The TRW-Utility Demonstration Unit (UDU) is responsible for the implementation of program policies and overall direction of the project. The following projects will be carried out: process and design development of clean coal technology CCT-1 the development and operation of the entrained coal combustor will enable the boiler to burn low and medium sulfur coal while meeting all the Federal/State emission requirements; demonstrate sulfur dioxide emissions control by pulverized limestone injection into the entrained coal combustor system.

  8. Thermodynamic Analysis of Blast Furnace Slag Waste Heat-Recovery System Integrated with Coal Gasification

    NASA Astrophysics Data System (ADS)

    Duan, W. J.; Li, P.; Lei, W.; Chen, W.; Yu, Q. B.; Wang, K.; Qin, Q.

    2015-05-01

    The blast furnace (BF) slag waste heat was recovered by an integrated system stage by stage, which combined a physical and chemical method. The water and coal gasification reactions were used to recover the heat in the system. Based on the first and second law of thermodynamics, the thermodynamic analysis of the system was carried out by the enthalpy-exergy diagram. The results showed that the concept of the "recovery-temperature countercurrent, energy cascade utilization" was realized by this system to recover and use the high-quality BF slag waste heat. In this system, the high-temperature waste heat was recovered by coal gasification and the relatively low-temperature waste heat was used to produce steam. The system's exergy and thermal recycling efficiency were 52.6% and 75.4%, respectively. The exergy loss of the integrated system was only 620.0 MJ/tslag. Compared with the traditional physical recycling method producing steam, the exergy and thermal efficiencies of the integrated system were improved significantly. Meanwhile, approximately 182.0 m3/tslag syngas was produced by coal gasification. The BF slag waste heat will be used integrally and efficiently by the integrated system. The results provide the theoretical reference for recycling and using the BF slag waste heat.

  9. Environmental impacts of steel slag reused in road construction: a crystallographic and molecular (XANES) approach.

    PubMed

    Chaurand, Perrine; Rose, Jerome; Briois, Valérie; Olivi, Luca; Hazemann, Jean-Louis; Proux, Olivier; Domas, Jérémie; Bottero, Jean-Yves

    2007-01-31

    Basic oxygen furnace (BOF) steel slag is a residue from the basic oxygen converter in steel-making operations, and is partially reused as an aggregate for road constructions. Although BOF slag is an attractive building material, its long-term behaviour and the associated environmental impacts must be taken into account. Indeed BOF slag is mainly composed of calcium, silicon and iron but also contains trace amounts of potential toxic elements, specifically chromium and vanadium, which can be released. The present research focuses (i) on the release of Cr and V during leaching and (ii) on their speciation within the bearing phase. Indeed the mobility and toxicity of heavy metals strongly depend on their speciation. Leaching tests show that only low amounts of Cr, present at relatively high concentration in steel slag, are released while the release of V is significantly high. X-ray absorption near-edge structure (XANES) spectroscopy indicates that Cr is present in the less mobile and less toxic trivalent form and that its speciation does not evolve during leaching. On the contrary, V which is predominantly present in the 4+ oxidation state seems to become oxidized to the pentavalent form (the most toxic form) during leaching.

  10. Enhanced charge transport in highly conducting PEDOT-PSS films after acid treatment

    NASA Astrophysics Data System (ADS)

    Shiva, V. Akshaya; Bhatia, Ravi; Menon, Reghu

    The high electrical conductivity, good stability, high strength, flexibility and good transparency of poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate) (PEDOT-PSS), make it useful for many applications including polymeric anodes for organic photovoltaics, light-emitting diodes, flexible electrodes, supercapacitors, electrochromic devices, field-effect transistors and antistatic-coatings. However, the electrical conductivity of PEDOT-PSS has to be increased significantly for replacement of indium tin oxide (ITO) as the transparent electrode in optoelectronic devices. The as prepared (pristine) PEDOT-PSS film prepared from the PEDOT-PSS aqueous solution usually has conductivity below 1Scm-1, remarkably lower than ITO. Significant conductivity enhancement has been observed on transparent and conductive PEDOT-PSS films after a treatment with inorganic acids. Our study investigates the charge transport in pristine and H2SO4, HNO3, HCl treated PEDOT-PSS films. We have treated the films with various concentrations of acids to probe the effect of the acid treatment on the conduction mechanism. The study includes the measurement of dc and electric field dependent conductivity of films in the temperature range of 4.2K-300K. We have also performed magneto-resistance measurements in the range of 0-5T. An enhancement by a factor of~103 has been observed in the room temperature conductivity. The detailed magneto-transport studies explain the various mechanisms for the conductivity enhancement observed.

  11. Effect of the chemical composition of slag on its foamability in an electric arc furnace

    NASA Astrophysics Data System (ADS)

    Kozhukhov, A. A.

    2015-06-01

    The problems of foaming electric furnace slags are considered. The role of the physicochemical properties of slag during its foaming in electric arc furnaces is studied. The regions of slag foaming in an electric arc furnace are determined. Based on the derived relations between the chemical composition of slag and its foamability, one can choose a rational path of slag formation to ensure good slag foaming in the course of electrosmelting of steel.

  12. Thermal conductivity reduction of crystalline silicon by high-pressure torsion

    NASA Astrophysics Data System (ADS)

    Harish, Sivasankaran; Tabara, Mitsuru; Ikoma, Yoshifumi; Horita, Zenji; Takata, Yasuyuki; Cahill, David G.; Kohno, Masamichi

    2014-06-01

    We report a dramatic and irreversible reduction in the lattice thermal conductivity of bulk crystalline silicon when subjected to intense plastic strain under a pressure of 24 GPa using high-pressure torsion (HPT). Thermal conductivity of the HPT-processed samples were measured using picosecond time domain thermoreflectance. Thermal conductivity measurements show that the HPT-processed samples have a lattice thermal conductivity reduction by a factor of approximately 20 (from intrinsic single crystalline value of 142 Wm-1 K-1 to approximately 7.6 Wm-1 K-1). Thermal conductivity reduction in HPT-processed silicon is attributed to the formation of nanograin boundaries and metastable Si-III/XII phases which act as phonon scattering sites, and because of a large density of lattice defects introduced by HPT processing. Annealing the samples at 873 K increases the thermal conductivity due to the reduction in the density of secondary phases and lattice defects.

  13. NanoCapillary Network Proton Conducting Membranes for High Temperature Hydrogen/Air Fuel Cells

    SciTech Connect

    Pintauro, Peter

    2012-07-09

    The objective of this proposal is to fabricate and characterize a new class of NanoCapillary Network (NCN) proton conducting membranes for hydrogen/air fuel cells that operate under high temperature, low humidity conditions. The membranes will be intelligently designed, where a high density interconnecting 3-D network of nm-diameter electrospun proton conducting polymer fibers is embedded in an inert (uncharged) water/gas impermeable polymer matrix. The high density of fibers in the resulting mat and the high ion-exchange capacity of the fiber polymer will ensure high proton conductivity. To further enhance water retention, molecular silica will be added to the sulfonated polymer fibers. The uncharged matrix material will control water swelling of the high ion-exchange capacity proton conducting polymer fibers and will impart toughness to the final nanocapillary composite membrane. Thus, unlike other fuel cell membranes, the role of the polymer support matrix will be decoupled from that of the proton-conducting channels. The expected final outcome of this 5-year project is the fabrication of fuel cell membranes with properties that exceed the DOE’s technical targets, in particular a proton conductivity of 0.1 S/cm at a temperature less than or equal to120°C and 25-50% relative humidity.

  14. Nanostructured Cu-Cr alloy with high strength and electrical conductivity

    SciTech Connect

    Islamgaliev, R. K. Nesterov, K. M.; Bourgon, J.; Champion, Y.; Valiev, R. Z.

    2014-05-21

    The influence of nanostructuring by high pressure torsion (HPT) on strength and electrical conductivity in the Cu-Cr alloy has been investigated. Microstructure of HPT samples was studied by transmission electron microscopy with special attention on precipitation of small chromium particles after various treatments. Effect of dynamic precipitation leading to enhancement of strength and electrical conductivity was observed. It is shown that nanostructuring leads to combination of high ultimate tensile strength of 790–840 MPa, enhanced electrical conductivity of 81%–85% IACS and thermal stability up to 500 °C. The contributions of grain refinement and precipitation to enhanced properties of nanostructured alloy are discussed.

  15. High thermal conductivity of graphite fiber silicon carbide composites for fusion reactor application

    NASA Astrophysics Data System (ADS)

    Snead, L. L.; Balden, M.; Causey, R. A.; Atsumi, H.

    2002-12-01

    The benefits of using CVI SiC/graphite fiber composites as low tritium retaining, high thermal conductivity composites for fusion applications are presented. Three-dimensional woven composites have been chemically vapor infiltrated with SiC and their thermophysical properties measured. One material used an intermediate grade graphite fiber in all directions (Amoco P55) while a second material used very high thermal conductive fiber (Amoco K-1100) in the high fiber density direction. The overall void was less than 20%. Strength as measured by four-point bending was comparable to those of SiC/SiC composite. The room temperature thermal conductivity in the high conductivity direction was impressive for both materials, with values >70 W/m K for the P-55 and >420 W/m K for the K-1100 variant. The thermal conductivity was measured as a function of temperature and exceeds the highest thermal conductivity of CVD SiC currently available at fusion relevant temperatures (>600 °C). Limited data on the irradiation-induced degradation in thermal conductivity is consistent with carbon fiber composite literature.

  16. Thermochemistry of calcium oxide and calcium hydroxide in fluoride slags

    NASA Astrophysics Data System (ADS)

    Chattopadhyay, S.; Mitchell, A.

    1990-08-01

    Calcium oxide activity in binary CaF2-CaO and ternary CaF2-CaO-Al2O3 and CaF2-CaO-SiO2 slags has been determined by CO2-slag equilibrium experiments at 1400 °C. The carbonate ca-pacity of these slags has also been computed and compared with sulfide capacity data available in the literature. The similarity in trends suggests the possibility of characterizing carbonate capacity as an alternative basicity index for fluoride-base slags. Slag-D2O equilibrium experi-ments are performed at 1400°C with different fluoride-base slags to determine water solubility at two different partial pressures of D2O, employing a new slag sampling technique. A novel isotope tracer detection technique is employed to analyze water in the slags. The water solubility data found show higher values than the previous literature data by an order of magnitude but show a linear relationship with the square root of water vapor partial pressure. The activity of hydroxide computed from the data is shown to be helpful in estimating water solubility in in-dustrial electroslag remelting (ESR) slags.

  17. Characteristics of bricks made from waste steel slag.

    PubMed

    Shih, Pai-Haung; Wu, Zong-Zheng; Chiang, Hung-Lung

    2004-01-01

    The characteristics of bricks made from steel slag were investigated in this research. Slag addition was shown to reduce the required firing temperature. When the firing temperature was greater than 1050 degrees C and the slag addition less than 10%, the bricks met ROC national standard CNS 3319 third-class brick for builders. The percentage of slag increased as the quartz and kaolin decreased in the sintered samples while the magnesium aluminum silicate and calcium silicate increased. There were no new crystal phases observed in these samples.

  18. Evaluation of copper slag blast media for railcar maintenance

    NASA Astrophysics Data System (ADS)

    Sagers, N. W.; Finlayson, Mack H.

    1989-06-01

    Copper slag was tested as a blasting substitute for zirconium silicate which is used to remove paint from railroad cars. The copper slag tested is less costly, strips paint faster, is produced near the point of need, provides a good bonding surface for paint, and permits the operator to work in a more comfortable position, i.e., standing nearly erect instead of having to crouch. Outdoor blasting with the tested Blackhawk (20 to 40 mesh) copper slag is also environmentally acceptable to the State of Utah. Results of tests for the surface erosion rate with copper slag blasting are included.

  19. Evaluation of copper slag blast media for railcar maintenance

    NASA Technical Reports Server (NTRS)

    Sagers, N. W.; Finlayson, Mack H.

    1989-01-01

    Copper slag was tested as a blasting substitute for zirconium silicate which is used to remove paint from railroad cars. The copper slag tested is less costly, strips paint faster, is produced near the point of need, provides a good bonding surface for paint, and permits the operator to work in a more comfortable position, i.e., standing nearly erect instead of having to crouch. Outdoor blasting with the tested Blackhawk (20 to 40 mesh) copper slag is also environmentally acceptable to the State of Utah. Results of tests for the surface erosion rate with copper slag blasting are included.

  20. Characteristics and environmental aspects of slag: a review

    USGS Publications Warehouse

    Piatak, Nadine M.; Parsons, Michael B.; Seal, Robert R., II

    2015-01-01

    The composition of ferrous slag is dominated by Ca and Si. Steel slag may contain significant Fe, whereas Mg and Al may be significant in Fe slag. Calcium-rich olivine-group silicates, melilite-group silicates that contain Al or Mg, Ca-rich glass, and oxides are the most commonly reported major phases in ferrous slag. Calcite and trace amounts of a variety of sulfides, intermetallic compounds, and pure metals are typically also present. The composition of non-ferrous slag, most commonly from base-metal production, is dominated by Fe and Si with significant but lesser amounts of Al and Ca. Silicates in the olivine, pyroxene, and melilite groups, as well as glass, spinels, and SiO2 (i.e., quartz and other polymorphs) are commonly found in non-ferrous slag. Sulfides and intermetallic compounds are less abundant than the silicates and oxides. The concentrations of some elements exceed generic USEPA soil screening levels for human contact based on multiple exposure pathways; these elements include Al, Cr, Cu, Fe, Mn, Pb, and Zn based on bulk chemical composition. Each slag type usually contains a specific suite of elements that may be of environmental concern. In general, non-ferrous slag may have a higher potential to negatively impact the environment compared to ferrous slag, and is thus a less attractive material for reuse, based on trace element chemistry, principally for base metals. However, the amount of elements released into the environment is not always consistent with bulk chemical composition. Many types of leaching tests have been used to help predict slag’s long-term environmental behavior. Overall, ferrous slags produce an alkaline leachate due to the dissolution of Ca oxides and silicates derived from compounds originally added as fluxing agents, such as lime. Ferrous slag leachate is commonly less metal-rich than leachate from non-ferrous slag generated during base metal extraction; the latter leachate may even be acidic due to the oxidation of

  1. Windblown fugitive dust emissions from smelter slag

    NASA Astrophysics Data System (ADS)

    Sanderson, R. Steven; McKenna Neuman, Cheryl; Boulton, J. Wayne

    2014-06-01

    The waste products of mining and smelter operations contain fine particles that, when stored in stockpiles and tailings ponds, are subject to aerodynamic forces that may result in their suspension and transport within boundary layer air flows. The accuracy of atmospheric dispersion models such as AERMOD depends strongly upon suitable inputs for the emission rate that generally must be either measured or estimated from suitable analogues. Measurements of the emission rate of PM10 from smelter slag, based on wind tunnel experiments using the control volume method, are reported in this study and compared with vertical flux values obtained using a finite difference approximation. As compared to natural soils, the dust coatings on slag fragments are rapidly depleted during wind events so that the temporal aspect is important to capture in any consideration of the emission rate. At low wind speeds, vertical flux measurements underestimate the emission rate, but otherwise the agreement is excellent. Comparison with field measurements obtained at the smelter site reveals a degree of overlap with the laboratory data. As a general rule, PM10 emission from smelter slag by aerodynamic entrainment alone is several orders of magnitude lower than published fluxes of total suspended particulate (TSP) emitted from natural soil surfaces for which saltation bombardment is recognized to play a key role in the ejection of dust.

  2. Thin-film versus slurry-phase carbonation of steel slag: CO₂ uptake and effects on mineralogy.

    PubMed

    Baciocchi, R; Costa, G; Di Gianfilippo, M; Polettini, A; Pomi, R; Stramazzo, A

    2015-01-01

    The results of direct aqueous accelerated carbonation of three types of steel manufacturing residues, including an electric arc furnace (EAF) slag and two basic oxygen furnace (BOF) slags, are reported. Batch accelerated carbonation tests were conducted at different temperatures and CO2 pressures applying the thin-film route (liquid to solid, L/S, ratio=0.3L/kg) or the slurry-phase route (L/S ratio=5L/kg). The CO2 uptake strongly depended on both the slag characteristics and the process route; maximum yields of 280 (EAF), 325 (BOF1) and 403 (BOF2) gCO2/kg slag were achieved in slurry phase at T=100°C and pCO2=10 bar. Differently from previous studies, additional carbonates (other than Ca-based phases) were retrieved in the carbonated BOF slags, indicating that also Mg-, Fe- and Mn-containing phases partially reacted with CO2 under the tested conditions. The results hence show that the effects of accelerated carbonation in terms of CO2 uptake capacity, yield of mineral conversion into carbonates and mineralogy of the treated product, strongly rely on several factors. These include, above all, the mineralogy of the original material and the operating conditions adopted, which thus need specific case-by-case optimization to maximize the CO2 sequestration yield.

  3. Printable elastic conductors with a high conductivity for electronic textile applications

    NASA Astrophysics Data System (ADS)

    Matsuhisa, Naoji; Kaltenbrunner, Martin; Yokota, Tomoyuki; Jinno, Hiroaki; Kuribara, Kazunori; Sekitani, Tsuyoshi; Someya, Takao

    2015-06-01

    The development of advanced flexible large-area electronics such as flexible displays and sensors will thrive on engineered functional ink formulations for printed electronics where the spontaneous arrangement of molecules aids the printing processes. Here we report a printable elastic conductor with a high initial conductivity of 738 S cm-1 and a record high conductivity of 182 S cm-1 when stretched to 215% strain. The elastic conductor ink is comprised of Ag flakes, a fluorine rubber and a fluorine surfactant. The fluorine surfactant constitutes a key component which directs the formation of surface-localized conductive networks in the printed elastic conductor, leading to a high conductivity and stretchability. We demonstrate the feasibility of our inks by fabricating a stretchable organic transistor active matrix on a rubbery stretchability-gradient substrate with unimpaired functionality when stretched to 110%, and a wearable electromyogram sensor printed onto a textile garment.

  4. Printable elastic conductors with a high conductivity for electronic textile applications

    PubMed Central

    Matsuhisa, Naoji; Kaltenbrunner, Martin; Yokota, Tomoyuki; Jinno, Hiroaki; Kuribara, Kazunori; Sekitani, Tsuyoshi; Someya, Takao

    2015-01-01

    The development of advanced flexible large-area electronics such as flexible displays and sensors will thrive on engineered functional ink formulations for printed electronics where the spontaneous arrangement of molecules aids the printing processes. Here we report a printable elastic conductor with a high initial conductivity of 738 S cm−1 and a record high conductivity of 182 S cm−1 when stretched to 215% strain. The elastic conductor ink is comprised of Ag flakes, a fluorine rubber and a fluorine surfactant. The fluorine surfactant constitutes a key component which directs the formation of surface-localized conductive networks in the printed elastic conductor, leading to a high conductivity and stretchability. We demonstrate the feasibility of our inks by fabricating a stretchable organic transistor active matrix on a rubbery stretchability-gradient substrate with unimpaired functionality when stretched to 110%, and a wearable electromyogram sensor printed onto a textile garment. PMID:26109453

  5. Composite material having high thermal conductivity and process for fabricating same

    DOEpatents

    Colella, N.J.; Davidson, H.L.; Kerns, J.A.; Makowiecki, D.M.

    1998-07-21

    A process is disclosed for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost. 7 figs.

  6. Composite material having high thermal conductivity and process for fabricating same

    DOEpatents

    Colella, Nicholas J.; Davidson, Howard L.; Kerns, John A.; Makowiecki, Daniel M.

    1998-01-01

    A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

  7. In Situ Polymerization and Characterization of Highly Conducting Polypyrrole Fish Scales for High-Frequency Applications

    NASA Astrophysics Data System (ADS)

    Velhal, Ninad B.; Patil, Narayan D.; Puri, Vijaya R.

    2015-12-01

    Polypyrrole (Ppy) thin films on alumina were synthesized by an in situ chemical oxidative polymerization method at 300 K with equal monomer-to-oxidant ratio. Fourier transform infrared spectroscopy (FTIR) and FT-Raman spectroscopy confirmed the formation of Ppy. A thickness-dependent change from cauliflower to fish-scale morphology was observed. Microwave properties such as transmission, reflection, shielding effectiveness, permittivity, and microwave conductivity are reported in the frequency range from 8 GHz to 12 GHz. The direct-current (DC) conductivity varied from 9.45 × 10-3 S/cm to 17.29 × 10-3 S/cm, whereas the microwave conductivity varied from 63.07 S/cm to 349.08 S/cm. The shielding effectiveness varied between 6.18 dB and 10.39 dB.

  8. Extraordinarily High Conductivity of Stretchable Fibers of Polyurethane and Silver Nanoflowers.

    PubMed

    Ma, Rujun; Kang, Byeongguk; Cho, Suik; Choi, Minjun; Baik, Seunghyun

    2015-11-24

    Stretchable conductive composites have received considerable attention recently, and they should have high conductivity and mechanical strength. Here we report highly conductive stretchable fibers synthesized by the scalable wet spinning process using flower-shaped silver nanoparticles with nanodisc-shaped petals (Ag nanoflowers) and polyurethane. An extraordinarily high conductivity (41,245 S cm(-1)) was obtained by Ag nanoflowers, which is 2 orders of magnitude greater than that of fibers synthesized using spherical Ag nanoparticles. This was due to the enhanced surface area and vigorous coalescence of nanodisc-shaped petals during the curing process. There was a trade-off relationship between conductivity and stretchability, and the maximum rupture strain was 776%. An analytical model revealed that the enhanced adhesion between Ag nanoflowers and polyurethane provided a high Young's modulus (731.5 MPa) and ultimate strength (39.6 MPa) of the fibers. The fibers exhibited an elastic property after prestretching, and the resistance change of weft-knitted fabric was negligible up to 200% strain. The fibers with extraordinarily high conductivity, stretchability, and mechanical strength may be useful for wearable electronics applications.

  9. The sulfur partition ratio with Fe-CSAT melts and the sulfide capacity of CaO-SiO2-Na2O- (Ai2O3) slags

    NASA Astrophysics Data System (ADS)

    Chan, A. H.; Fruehan, R. J.

    1989-02-01

    The sulfur partition ratio between slag and carbon saturated iron and the sulfide capacity of CaO-Na2O-SiO2 slags and a 48 pet CaO-45 pet Al2O3-7 pet SiO2-(Na2O) slag have been mea-sured at 1400 °C. The addition of Na2O to a CaO-SiO2 slag increases the sulfur partition ratio and the sulfide capacity; however, Na2O at low concentrations has no measurable effect on the sulfide capacity of a CaO-Al2O3-SiO2 slag. To convert the sulfur partition ratio to the sulfide capacity, the oxygen potential was calculated assuming equilibrium between iron in the alloy and FeO in the slag with the activity of FeO calculated via a regular solution model. The optical basicity may be used to correlate the data, but at high Na2O contents the data do not adhere to the correlation previously developed for CaO-based slags.

  10. Reaction Mechanism and Kinetics of Boron Removal from Metallurgical-Grade Silicon Based on Li2O-SiO2 Slags

    NASA Astrophysics Data System (ADS)

    Lai, Huixian; Huang, Liuqing; Lu, Chenghao; Fang, Ming; Ma, Wenhui; Xing, Pengfei; Li, Jintang; Luo, Xuetao

    2016-09-01

    Boron removal from metallurgical-grade silicon by Li2O-SiO2 slag refining under an air atmosphere was experimentally investigated to explore the potential of this method for achieving high boron removal. The boron concentration in the refined silicon was studied under different conditions of holding time, slag composition, and mass ratio of slag to silicon. The boron concentration in metallurgical-grade silicon was successfully reduced from 8.6 ppmw to 0.4 ppmw after slag refining for 0.5 h at 1973 K when the mass ratio of the 60 wt.% Li2O-40 wt.% SiO2 slag to metallurgical-grade silicon was 3. It was proposed that the addition of CaF2 decreased the activity of silica, which brings about a negative effect on the boron removal capacity of Li2O-SiO2 slags. Moreover, the reaction mechanism and kinetics of boron removal were further studied. Analysis of the boron concentration in the resulting slag after refining revealed that the primary boron removal approach was that a large amount of boron was oxidized and then volatilized to the atmosphere in the form of gaseous borates. Based on the two-film theory, the total mass transfer coefficient of boron was determined to be 2.3 × 10-2 μm/s.

  11. Highly conductive graphene by low-temperature thermal reduction and in situ preparation of conductive polymer nanocomposites.

    PubMed

    Yang, Liping; Kong, Junhua; Yee, Wu Aik; Liu, Wanshuang; Phua, Si Lei; Toh, Cher Ling; Huang, Shu; Lu, Xuehong

    2012-08-21

    Polydopamine-coated graphene oxide (DGO) films exhibit electrical conductivities of 11,000 S m(-1) and 30,000 S m(-1) upon vacuum annealing at 130 °C and 180 °C, respectively. Conductive poly(vinyl alcohol)/graphene and epoxy/graphene nanocomposites show low percolation thresholds due to the excellent dispersibility of the DGO sheets and their effective in situ reduction. PMID:22797422

  12. Optimizing amorphous indium zinc oxide film growth for low residual stress and high electrical conductivity

    NASA Astrophysics Data System (ADS)

    Kumar, Mukesh; Sigdel, A. K.; Gennett, T.; Berry, J. J.; Perkins, J. D.; Ginley, D. S.; Packard, C. E.

    2013-10-01

    With recent advances in flexible electronics, there is a growing need for transparent conductors with optimum conductivity tailored to the application and nearly zero residual stress to ensure mechanical reliability. Within amorphous transparent conducting oxide (TCO) systems, a variety of sputter growth parameters have been shown to separately impact film stress and optoelectronic properties due to the complex nature of the deposition process. We apply a statistical design of experiments (DOE) approach to identify growth parameter-material property relationships in amorphous indium zinc oxide (a-IZO) thin films and observed large, compressive residual stresses in films grown under conditions typically used for the deposition of highly conductive samples. Power, growth pressure, oxygen partial pressure, and RF power ratio (RF/(RF + DC)) were varied according to a full-factorial test matrix and each film was characterized. The resulting regression model and analysis of variance (ANOVA) revealed significant contributions to the residual stress from individual growth parameters as well as interactions of different growth parameters, but no conditions were found within the initial growth space that simultaneously produced low residual stress and high electrical conductivity. Extrapolation of the model results to lower oxygen partial pressures, combined with prior knowledge of conductivity-growth parameter relationships in the IZO system, allowed the selection of two promising growth conditions that were both empirically verified to achieve nearly zero residual stress and electrical conductivities >1480 S/cm. This work shows that a-IZO can be simultaneously optimized for high conductivity and low residual stress.

  13. Removal of copper from carbon-saturated steel with an aluminum sulfide/iron sulfide slag

    SciTech Connect

    Cohen, A.; Blander, M.

    1995-12-01

    Scrap iron and steel has long been considered a resource in the steel-making industry, and its value is largely determined by its impurity content. As the mini-mills, the major consumers of scrap iron and steel, expand into producing flat-rolled sheet, the demand for high-quality scrap will increase. Of the impurities present in scrap, copper is particularly troublesome because of its role in causing hot shortness. Therefore, the copper content of scrap should be kept below {approx} 0.1 wt%. A method for removing copper from steel could be used to improve the quality of scrap and make it more available for use by mini-mills. To determine the effectiveness of a binary slag consisting of aluminum sulfide and iron sulfide on the removal of copper from steel and iron, the distribution coefficient of copper between the slag and a carbon-saturated iron melt was investigated at 1,365 C. The composition of the slag was varied from nearly pure aluminum sulfide to pure iron sulfide. A maximum distribution coefficient of 30 was found, and the copper level in the iron melt was reduced to as low as 0.07 wt.% with a 4:1 ratio of iron to slag.

  14. Variation and correlation of content and leachability of hazardous metals in MSW molten slag.

    PubMed

    Sekito, T; Onoue, K; Dote, Y; Sakanakura, H; Nakamura, K

    2015-01-01

    To increase the amount of accessible municipal solid waste molten slag (MSWS) for its use in aggregates such as sand, MSWS must be deemed environmentally safe. Municipal solid waste (MSW) is a heterogeneous waste source used in MSWS and varies in chemical composition. Due to its nature, there is great concern about hazardous metal contamination among users of MSWS. In this study, MSWS samples were obtained weekly for 1 year from a typical incineration ash melting facility for municipal solid waste in Japan. Variation in heavy metal contents and the leachability of MSWS were investigated using two content analysis methods and two leaching tests, respectively. There is a weak correlation between metal content and concentration, and the leachability of metals in slag could not be reduced by decreasing its metal content. No measured values of hazardous metal concentration and metal content exceed the regulation levels stipulated in Japanese Industrial Standards A5031 and A5032, respectively, thereby demonstrating that the slag can be safely utilized as road and concrete aggregates. However, metal concentrations varied widely and differed by greater than 1 order of magnitude and Pb concentrations of several MSWS samples approach the regulation level. Therefore, frequent monitoring of lead leachability of MSWS and storing MSWS for several weeks to obtain a high quality that is more homogeneous in chemical composition are demanded. This study provides fundamental information for controlling the quality of MSWS and the contributing factors for achieving a safe slag recycling system. PMID:25504189

  15. Variation and correlation of content and leachability of hazardous metals in MSW molten slag.

    PubMed

    Sekito, T; Onoue, K; Dote, Y; Sakanakura, H; Nakamura, K

    2015-01-01

    To increase the amount of accessible municipal solid waste molten slag (MSWS) for its use in aggregates such as sand, MSWS must be deemed environmentally safe. Municipal solid waste (MSW) is a heterogeneous waste source used in MSWS and varies in chemical composition. Due to its nature, there is great concern about hazardous metal contamination among users of MSWS. In this study, MSWS samples were obtained weekly for 1 year from a typical incineration ash melting facility for municipal solid waste in Japan. Variation in heavy metal contents and the leachability of MSWS were investigated using two content analysis methods and two leaching tests, respectively. There is a weak correlation between metal content and concentration, and the leachability of metals in slag could not be reduced by decreasing its metal content. No measured values of hazardous metal concentration and metal content exceed the regulation levels stipulated in Japanese Industrial Standards A5031 and A5032, respectively, thereby demonstrating that the slag can be safely utilized as road and concrete aggregates. However, metal concentrations varied widely and differed by greater than 1 order of magnitude and Pb concentrations of several MSWS samples approach the regulation level. Therefore, frequent monitoring of lead leachability of MSWS and storing MSWS for several weeks to obtain a high quality that is more homogeneous in chemical composition are demanded. This study provides fundamental information for controlling the quality of MSWS and the contributing factors for achieving a safe slag recycling system.

  16. Effects of thin-film accelerated carbonation on steel slag leaching.

    PubMed

    Baciocchi, R; Costa, G; Polettini, A; Pomi, R

    2015-04-01

    This paper discusses the effects of accelerated carbonation on the leaching behaviour of two types of stainless steel slags (electric arc furnace and argon oxygen decarburisation slag). The release of major elements and toxic metals both at the natural pH and at varying pH conditions was addressed. Geochemical modelling of the eluates was used to theoretically describe leaching and derive information about mineralogical changes induced by carbonation. Among the investigated elements, Ca and Si were most appreciably affected by carbonation. A very clear effect of carbonation on leaching was observed for silicate phases; geochemical modelling indicated that the Ca/Si ratio of Ca-controlling minerals shifted from ∼ 1 for the untreated slag to 0.5-0.67 for the carbonated samples, thus showing that the carbonation process left some residual Ca-depleted silicate phases while the extracted Ca precipitated in the form of carbonate minerals. For toxic metals the changes in leaching induced by carbonation appeared to be mainly related to the resulting pH changes, which were as high as ∼ 2 orders of magnitude upon carbonation. Depending on the specific shape of the respective solubility curves, the extent of leaching of toxic metals from the slag was differently affected by carbonation.

  17. Producing fired bricks using coal slag from a gasification plant in indiana

    USGS Publications Warehouse

    Chen, L.-M.; Chou, I.-Ming; Chou, S.-F.J.; Stucki, J.W.

    2009-01-01

    Integrated gasification combined cycle (IGCC) is a promising power generation technology which increases the efficiency of coal-to-power conversion and enhances carbon dioxide concentration in exhaust emissions for better greenhouse gas capture. Two major byproducts from IGCC plants are bottom slag and sulfur. The sulfur can be processed into commercially viable products, but high value applications need to be developed for the slag material in order to improve economics of the process. The purpose of this study was to evaluate the technical feasibility of incorporating coal slag generated by the Wabash River IGCC plant in Indiana as a raw material for the production of fired bricks. Full-size bricks containing up to 20 wt% of the coal slag were successfully produced at a bench-scale facility. These bricks have color and texture similar to those of regular fired bricks and their water absorption properties met the ASTM specifications for a severe weathering grade. Other engineering properties tests, including compressive strength tests, are in progress.

  18. Investigation of Freeze-Linings in Copper-Containing Slag Systems: Part I. Preliminary Experiments

    NASA Astrophysics Data System (ADS)

    Fallah-Mehrjardi, Ata; Hayes, Peter C.; Jak, Evgueni

    2013-06-01

    Slag freeze-linings are increasingly used in industrial pyrometallurgical processes to insure that furnace integrity is maintained in aggressive high-temperature environments. Most previous studies of freeze-linings have analyzed the formation of slag deposits based solely on heat-transfer models. The focus of the present research is to determine the impact of slag chemistry and local process conditions on the microstructures, thickness, stability, and heat-transfer characteristics of the frozen deposit at steady-state conditions. The formation of the freeze-linings is studied under controlled laboratory conditions using an air-cooled "cold-finger" technique for Cu-Fe-Si-Al-O slag at equilibrium with metallic copper relevant to the industrial copper smelting processes. The phase assemblages and microstructures of the deposits formed in the cold-finger experiments differ significantly from those expected from phase equilibrium considerations. The freeze-lining deposits have been found, in general, to consist of several layers. Starting from the cold finger, these layers consist of glass; glass with microcrystalline precipitates; closed crystalline layer; and open crystalline layer. Even at steady-state conditions, there was no primary phase sealing layer of delafossite [Cu2O · (Al, Fe)2O3] present at the deposit/liquid interface—these observations differ markedly from those expected from phase equilibrium considerations. The findings have significant practical implications, and potential for the improved design and operation of industrial metallurgical furnaces.

  19. Correlation of Slag Expulsion with Ballistic Anomalies in Shuttle Solid Rocket Motors

    NASA Technical Reports Server (NTRS)

    Sambamurthi, Jay K.; Alvarado, Alexis; Mathias, Edward C.

    1996-01-01

    During the Shuttle launches, the solid rocket motors (SRM) occasionally experience pressure perturbations (8-13 psi) between 65-75 s into the motor burn time. The magnitudes of these perturbations are very small in comparison with the operating motor chamber pressure, which is over 600 psi during this time frame. These SRM pressure perturbations are believed to he caused primarily by the expulsion of slag (aluminum oxide). Two SRM static tests, TEM-11 and FSM-4, were instrumented extensively for the study of the phenomena associated with pressure perturbations. The test instrumentation used included nonintrusive optical and infrared diagnostics of the plume, such as high-speed photography, radiometers, and thermal image cameras. Results from all of these nonintrusive observations provide substantial circumstantial evidence to support the scenario that the pressure perturbation event in the Shuttle SRM is caused primarily by the expulsion of molten slag. In the static motor tests, the slag was also expelled preferentially near the bottom of the nozzle because of slag accumulation at the bottom of the aft end of the horizontally oriented motor.

  20. High Thermal Conductivity NARloy-Z-Diamond Composite Combustion Chamber Liner For Advanced Rocket Engines

    NASA Technical Reports Server (NTRS)

    Bhat, Biliyar N.; Ellis, David; Singh, Jogender

    2014-01-01

    Advanced high thermal conductivity materials research conducted at NASA Marshall Space Flight Center (MSFC) with state of the art combustion chamber liner material NARloy-Z showed that its thermal conductivity can be increased significantly by adding diamond particles and sintering it at high temperatures. For instance, NARloy-Z containing 40 vol. percent diamond particles, sintered at 975C to full density by using the Field assisted Sintering Technology (FAST) showed 69 percent higher thermal conductivity than baseline NARloy-Z. Furthermore, NARloy-Z-40vol. percent D is 30 percent lighter than NARloy-Z and hence the density normalized thermal conductivity is 140 percent better. These attributes will improve the performance and life of the advanced rocket engines significantly. By one estimate, increased thermal conductivity will directly translate into increased turbopump power up to 2X and increased chamber pressure for improved thrust and ISP, resulting in an expected 20 percent improvement in engine performance. Follow on research is now being conducted to demonstrate the benefits of this high thermal conductivity NARloy-Z-D composite for combustion chamber liner applications in advanced rocket engines. The work consists of a) Optimizing the chemistry and heat treatment for NARloy-Z-D composite, b) Developing design properties (thermal and mechanical) for the optimized NARloy-Z-D, c) Fabrication of net shape subscale combustion chamber liner, and d) Hot fire testing of the liner for performance. FAST is used for consolidating and sintering NARlo-Z-D. The subscale cylindrical liner with built in channels for coolant flow is also fabricated near net shape using the FAST process. The liner will be assembled into a test rig and hot fire tested in the MSFC test facility to determine performance. This paper describes the development of this novel high thermal conductivity NARloy-Z-D composite material, and the advanced net shape technology to fabricate the combustion

  1. Dehydration of chlorite explains anomalously high electrical conductivity in the mantle wedges.

    PubMed

    Manthilake, Geeth; Bolfan-Casanova, Nathalie; Novella, Davide; Mookherjee, Mainak; Andrault, Denis

    2016-05-01

    Mantle wedge regions in subduction zone settings show anomalously high electrical conductivity (~1 S/m) that has often been attributed to the presence of aqueous fluids released by slab dehydration. Laboratory-based measurements of the electrical conductivity of hydrous phases and aqueous fluids are significantly lower and cannot readily explain the geophysically observed anomalously high electrical conductivity. The released aqueous fluid also rehydrates the mantle wedge and stabilizes a suite of hydrous phases, including serpentine and chlorite. In this present study, we have measured the electrical conductivity of a natural chlorite at pressures and temperatures relevant for the subduction zone setting. In our experiment, we observe two distinct conductivity enhancements when chlorite is heated to temperatures beyond its thermodynamic stability field. The initial increase in electrical conductivity to ~3 × 10(-3) S/m can be attributed to chlorite dehydration and the release of aqueous fluids. This is followed by a unique, subsequent enhancement of electrical conductivity of up to 7 × 10(-1) S/m. This is related to the growth of an interconnected network of a highly conductive and chemically impure magnetite mineral phase. Thus, the dehydration of chlorite and associated processes are likely to be crucial in explaining the anomalously high electrical conductivity observed in mantle wedges. Chlorite dehydration in the mantle wedge provides an additional source of aqueous fluid above the slab and could also be responsible for the fixed depth (120 ± 40 km) of melting at the top of the subducting slab beneath the subduction-related volcanic arc front. PMID:27386526

  2. Dehydration of chlorite explains anomalously high electrical conductivity in the mantle wedges.

    PubMed

    Manthilake, Geeth; Bolfan-Casanova, Nathalie; Novella, Davide; Mookherjee, Mainak; Andrault, Denis

    2016-05-01

    Mantle wedge regions in subduction zone settings show anomalously high electrical conductivity (~1 S/m) that has often been attributed to the presence of aqueous fluids released by slab dehydration. Laboratory-based measurements of the electrical conductivity of hydrous phases and aqueous fluids are significantly lower and cannot readily explain the geophysically observed anomalously high electrical conductivity. The released aqueous fluid also rehydrates the mantle wedge and stabilizes a suite of hydrous phases, including serpentine and chlorite. In this present study, we have measured the electrical conductivity of a natural chlorite at pressures and temperatures relevant for the subduction zone setting. In our experiment, we observe two distinct conductivity enhancements when chlorite is heated to temperatures beyond its thermodynamic stability field. The initial increase in electrical conductivity to ~3 × 10(-3) S/m can be attributed to chlorite dehydration and the release of aqueous fluids. This is followed by a unique, subsequent enhancement of electrical conductivity of up to 7 × 10(-1) S/m. This is related to the growth of an interconnected network of a highly conductive and chemically impure magnetite mineral phase. Thus, the dehydration of chlorite and associated processes are likely to be crucial in explaining the anomalously high electrical conductivity observed in mantle wedges. Chlorite dehydration in the mantle wedge provides an additional source of aqueous fluid above the slab and could also be responsible for the fixed depth (120 ± 40 km) of melting at the top of the subducting slab beneath the subduction-related volcanic arc front.

  3. Dehydration of chlorite explains anomalously high electrical conductivity in the mantle wedges

    PubMed Central

    Manthilake, Geeth; Bolfan-Casanova, Nathalie; Novella, Davide; Mookherjee, Mainak; Andrault, Denis

    2016-01-01

    Mantle wedge regions in subduction zone settings show anomalously high electrical conductivity (~1 S/m) that has often been attributed to the presence of aqueous fluids released by slab dehydration. Laboratory-based measurements of the electrical conductivity of hydrous phases and aqueous fluids are significantly lower and cannot readily explain the geophysically observed anomalously high electrical conductivity. The released aqueous fluid also rehydrates the mantle wedge and stabilizes a suite of hydrous phases, including serpentine and chlorite. In this present study, we have measured the electrical conductivity of a natural chlorite at pressures and temperatures relevant for the subduction zone setting. In our experiment, we observe two distinct conductivity enhancements when chlorite is heated to temperatures beyond its thermodynamic stability field. The initial increase in electrical conductivity to ~3 × 10−3 S/m can be attributed to chlorite dehydration and the release of aqueous fluids. This is followed by a unique, subsequent enhancement of electrical conductivity of up to 7 × 10−1 S/m. This is related to the growth of an interconnected network of a highly conductive and chemically impure magnetite mineral phase. Thus, the dehydration of chlorite and associated processes are likely to be crucial in explaining the anomalously high electrical conductivity observed in mantle wedges. Chlorite dehydration in the mantle wedge provides an additional source of aqueous fluid above the slab and could also be responsible for the fixed depth (120 ± 40 km) of melting at the top of the subducting slab beneath the subduction-related volcanic arc front. PMID:27386526

  4. Anisotropy of synthetic quartz electrical conductivity at high pressure and temperature

    NASA Astrophysics Data System (ADS)

    Wang, Duojun; Li, Heping; Yi, Li; Matsuzaki, Takuya; Yoshino, Takashi

    2010-09-01

    AC measurements of the electrical conductivity of synthetic quartz along various orientations were made between 0.1 and 1 MHz, at ˜855˜1601 K and at 1.0 GPa. In addition, the electrical conductivity of quartz along the c axis has been studied at 1.0-3.0 GPa. The impedance arcs representing bulk conductivity occur in the frequency range of 103-106 Hz, and the electrical responses of the interface between the sample and the electrode occur in the 0.1˜103 Hz range. The pressure has a weak effect on the electrical conductivity. The electrical conductivity experiences no abrupt change near the α - β phase transition point. The electrical conductivity of quartz is highly anisotropic; the electrical conductivity along the c axis is strongest and several orders of magnitude larger than in other directions. The activation enthalpies along various orientations are determined to be 0.6 and 1.2 eV orders of magnitude, respectively. The interpretation of the former is based on the contribution of alkali ions, while the latter effect is attributed to additional unassociated aluminum ions. Comparison of determined anisotropic conductivity of quartz determined with those from field geophysical models shows that the quartz may potentially provide explanations for the behavior of electrical conductivity of anisotropy in the crust that are inferred from the transverse magnetic mode.

  5. Thermal conductivity of methanol-ethanol mixture and silicone oil at high pressures

    NASA Astrophysics Data System (ADS)

    Hsieh, Wen-Pin

    2015-06-01

    4:1 methanol-ethanol (ME) mixture and silicone oil are common, important pressure transmitting media used in high pressure diamond anvil cell (DAC) experiments. Their thermal conductivities and elastic properties are critical for modeling heat conduction in the DAC experiments and for determining thermal conductivity of measurement samples under extreme conditions. We used time-domain thermoreflectance and picosecond interferometry combined with the DAC to study the thermal conductivities and elastic constants C11 of the ME mixture and silicone oil at room temperature and to pressures as high as ≈23 GPa. We found that pressure dependence of the thermal conductivity of ME and silicone oil are both well described by the prediction of the minimum thermal conductivity model, confirming the diffusion of thermal energy between nonpropagating molecular vibrational modes is the dominant heat transport mechanism in a liquid and amorphous polymer. Our results not only provide new insights into the physics of thermal transport in these common pressure media for high pressure thermal measurements, but will also significantly extend the feasibility of using silicone fluid medium to much higher pressure and moderately high temperature conditions with higher measurement accuracy than other pressure media.

  6. Development of Low Conductivity and Ultra High Temperature Ceramic Coatings Using A High-Heat-Flux Testing Approach

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.

    1990-01-01

    The development of low conductivity, robust thermal and environmental barrier coatings requires advanced testing techniques that can accurately and effectively evaluate coating thermal conductivity and cyclic resistance at very high surface temperatures (up to 17OOOC) under large thermal gradients. In this study, a laser high-heat-flux test approach is established for evaluating advanced low conductivity, ultra-high temperature ceramic thermal and environmental barrier coatings under the NASA Ultra Efficient Engine Technology (UEET) program. The test approach emphasizes the real-time monitoring and assessment of the coating thermal conductivity: the initial conductivity rise under a steady-state high temperature thermal gradient test due to coating sintering, and the later coating conductivity reduction under a subsequent cyclic thermal gradient test due to coating cracking/delamination. The coating system is then evaluated based on the damage accumulations and failure after the combined steady-state and cyclic thermal gradient tests. The lattice and radiation thermal conductivity of advanced ceramic coatings can also be evaluated using laser heat-flux techniques. The coating external radiation resistance is assessed based on the measured specimen temperature response under a laser heated intense radiation flux source. The coating internal radiation contribution is investigated based on the measured apparent coating conductivity increases with the coating surface test temperature under large thermal gradient test conditions. Since an increased radiation contribution is observed at these very high surface test temperatures, by varying the laser heat-flux and coating average test temperature, the complex relation between the lattice and radiation conductivity as a function of surface and interface test temperature is derived.

  7. Mineralogy and the release of trace elements from slag from the Hegeler Zinc smelter, Illinois (USA)

    USGS Publications Warehouse

    Piatak, N.M.; Seal, R.R.

    2010-01-01

    Slag from the former Hegeler Zn-smelting facility in Illinois (USA) is mainly composed of spinifex Ca-rich plagioclase, fine-grained dendritic or coarse-grained subhedral to anhedral clinopyroxenes, euhedral to subhedral spinels, spherical blebs of Fe sulfides, silicate glass, and less commonly fayalitic olivine. Mullite and quartz were also identified in one sample as representing remnants of the furnace lining. Secondary phases such as goethite, hematite and gypsum are significant in some samples and reflect surficial weathering of the dump piles or represent byproducts of roasting. A relatively rare Zn-rich material contains anhedral willemite, subhedral gahnite, massive zincite, hardystonite and a Zn sulfate (brianyoungite), among other phases, and likely represents the molten content of the smelting furnace before Zn extraction. The bulk major-element chemistry of most slag samples is dominated by SiO2, Al2O3, Fe2O3 and CaO. The bulk composition of the slag suggests a high viscosity of the melt and the mineralogy suggests a high silica content of the melt. Bulk slag trace-element chemistry shows that the dominant metal is Zn with >28.4 wt.% in the Zn-rich material and between 212 and 14,900 mg/kg in the other slags. The concentrations of other trace elements reach the following: 45 mg/kg As, 1170 mg/kg Ba, 191 mg/kg Cd, 242 mg/kg Co, 103 mg/kg Cr, 6360 mg/kg Cu, 107 mg/kg Ni, and 711 mg/kg Pb. Zinc, as the dominant metal in the slags, is likely the most environmentally significant metal in these samples; Cd, Cu, and Pb are also of concern and their concentrations exceed US Environmental Protection Agency preliminary remediation goals for residential soils. Spinel was found to be the dominant concentrator of Zn for samples containing significant Zn (>1 wt.%); the silicate glass also contained relatively high concentrations of Zn compared to other phases. Zinc partitioned into the silicates and oxides in these samples is generally more resistant to weathering

  8. A Fiber Supercapacitor with High Energy Density Based on Hollow Graphene/Conducting Polymer Fiber Electrode.

    PubMed

    Qu, Guoxing; Cheng, Jianli; Li, Xiaodong; Yuan, Demao; Chen, Peining; Chen, Xuli; Wang, Bin; Peng, Huisheng

    2016-05-01

    A hollow graphene/conducting polymer composite fiber is created with high mechanical and electronic properties and used to fabricate novel fiber-shaped supercapacitors that display high energy densities and long life stability. The fiber supercapacitors can be woven into flexible powering textiles that are particularly promising for portable and wearable electronic devices.

  9. Heat Pipe Embedded AlSiC Plates for High Conductivity - Low CTE Heat Spreaders

    SciTech Connect

    Johnson, Matthew ); Weyant, J.; Garner, S. ); Occhionero, M. )

    2010-01-07

    Heat pipe embedded aluminum silicon carbide (AlSiC) plates are innovative heat spreaders that provide high thermal conductivity and low coefficient of thermal expansion (CTE). Since heat pipes are two phase devices, they demonstrate effective thermal conductivities ranging between 50,000 and 200,000 W/m-K, depending on the heat pipe length. Installing heat pipes into an AlSiC plate dramatically increases the plate’s effective thermal conductivity. AlSiC plates alone have a thermal conductivity of roughly 200 W/m-K and a CTE ranging from 7-12 ppm/ deg C, similar to that of silicon. An equivalent sized heat pipe embedded AlSiC plate has effective thermal conductivity ranging from 400 to 500 W/m-K and retains the CTE of AlSiC.

  10. Equivalent Thermal Conductivity of Open-Cell Ceramic Foams at High Temperatures

    NASA Astrophysics Data System (ADS)

    Li, J. E.; Wang, B.

    2014-01-01

    At high temperature, heat transfer in open-cell foams occurs by thermal radiation through the whole medium as well as by conduction through the solid matrix and air filling the pores. This paper applies the body-centered cubic cell model to predict radiative properties and the thermal conductivity of the open-cell foams. The model is validated by comparing the results with previous published works. Effects of structural characteristic parameters (cell diameter and porosity) and optical properties of the solid matrix (reflectivity and specularity parameter) on extinction coefficients and the radiative conductivity are discussed. The influence of temperature on the thermal conductivities including the effective, radiative, and the equivalent conductivity of open-cell ceramic foams are analyzed.

  11. Foamability of stainless steelmaking slags in an EAF

    NASA Astrophysics Data System (ADS)

    Kerr, James John

    Foaming in electric furnace steelmaking is desirable to allow for a longer arc and subsequently higher power operation in order to reduce the tap to tap time and consequently increase productivity. Stainless steelmaking slags do not foam as well as carbon steelmaking slags. To produce foam, the foamability or foam index of a slag and the gas generation rate must be adequate. The possible causes for the poor foamability of stainless steelmaking slags were examined in this research. Specifically the foam index of a simulated stainless steelmaking slag containing chrome oxide was measured and the rate at which carbon reacts with Cr2O3, CrO, and FeO was also measured. The experimental results show that the foam index of stainless steelmaking slags is comparable to carbon steelmaking slags provided that the amount of solid chrome oxide particles or complexes is not excessive. This indicates the low foamability is not due to a poor foam index. Gas is normally generated by cycling carbon into the slag, which produces CO by reducing oxides in the slag. The experimental results demonstrate that the reaction rate of carbon with CrO dissolved in the slag and hence the generation of CO is significantly slower than for the reaction rate of carbon with FeO dissolved in slags. Therefore, the lack of FeO or other reducible oxides in stainless steelmaking slags is a primary reason for the poor foamability. Experimental results indicate that limestone, nickel oxide, calcium nitrate, and waste oxide briquettes generate gas at sufficient rates to induce foaming when added to the stainless steelmaking slag. Heat transfer most likely controls the rate of CO2 generated by limestone and NiO reduction is controlled by mass transfer of NiO to the carbon in the slag. WOBs generate gas very rapidly due to intimate mixing of the carbon and iron oxides at unit activity. Calcium nitrate generates gas by dissociation and heat transfer likely controls the dissociation rate. Simple models are

  12. Investigation of the Freeze-Lining Formed in an Industrial Copper Converting Calcium Ferrite Slag

    NASA Astrophysics Data System (ADS)

    Fallah-Mehrjardi, Ata; Jansson, Jani; Taskinen, Pekka; Hayes, Peter C.; Jak, Evgueni

    2014-06-01

    Pyrometallurgical coppermaking processes are operated under intensive reaction conditions; high process temperatures and vigorous bath agitation is used to increase the kinetics of reactions and to achieve high smelter throughput. Slag freeze-lining reactor wall protection is a widely used technology in coppermaking processes, such as flash smelting and converting reactors. Freeze-linings mitigate and resist the effects of thermal and chemical attack by aggressive slags. In this laboratory-based study, a water-cooled probe "cold finger" technique has been used to investigate freeze-lining formation with calcium ferrite slags in equilibrium with metallic copper; the slag composition reflects that used in the industrial copper flash converting furnace of Rio Tinto—Kennecott Utah Copper. The effects of probe immersion times on the thickness and microstructures in the freeze-lining deposits have been investigated. A range of complex oxide solutions and copper-containing phases have been found in the deposits. The phase assemblages formed from the industrial calcium ferrite slag in the steady-state deposit are very complex and information on the phase equilibria of the multi-component systems with addition of minor elements may not be available. Subsolidus and subliquidus phase equilibria in the Cu-Ca-Fe-O system at metallic copper saturation along with interpolated temperature across the deposit, microstructural changes and compositional trends in the phases in the deposit have been used to understand the formation and characteristics of the phases in the steady-state freeze-lining. Also, it has been shown that under steady-state conditions a dense sealing layer consisting primarily of the spinel primary phase is formed at the deposit/liquid interface; however, the interface temperature is below the liquidus temperature. The findings of the study have potentially important implications for the operation of the converting furnace and the design of freeze linings in

  13. Protection of Conductive and Non-conductive Advanced Polymer-based Paints from Highly Aggressive Oxidative Environments

    NASA Technical Reports Server (NTRS)

    Gudimenko, Y.; Ng, R.; Iskanderova, Z.; Kleiman, J.; Grigorevsky, A.; Kiseleva, L.; Finckenor, M.; Edwards, D.

    2005-01-01

    Research has been continued to further improve the space durability of conductive and non-conductive polymer-based paints and of conductive thermal control paints for space applications. Efforts have been made to enhance the space durability and stability of functional Characteristics in ground-based space environment imitating conditions, using specially developed surface modification treatment. The results of surface modification of new conductive paints, including the ground-based testing in aggressive oxidative environments, such as atomic oxygen/UV and oxygen plasma, and performance evaluation are presented. Functional properties and performance characteristics, such as thermal optical properties (differential solar absorptance and thermal emittance representing the thermal optical performance of thermal control paints) and surface resistivity characteristics of pristine, surface modified, and tested materials were verified. Extensive surface analysis studies have been performed using complementary surface analyses including SEM/EDS and XPS. Test results revealed that the successfully treated materials exhibit reduced mass loss and no surface morphology change, thus indicating good protection from the severe oxidative environment. It was demonstrated that the developed surface modification treatment could be applied successfully to charge dissipative and conductive paints.

  14. A simplistic analytical unit cell based model for the effective thermal conductivity of high porosity open-cell metal foams

    NASA Astrophysics Data System (ADS)

    Yang, X. H.; Kuang, J. J.; Lu, T. J.; Han, F. S.; Kim, T.

    2013-06-01

    We present a simplistic yet accurate analytical model for the effective thermal conductivity of high porosity open-cell metal foams saturated in a low conducting fluid (air). The model is derived analytically based on a realistic representative unit cell (a tetrakaidecahedron) under the assumption of one-dimensional heat conduction along highly tortuous-conducting ligaments at high porosity ranges (ε ⩾ 0.9). Good agreement with existing experimental data suggests that heat conduction along highly conducting and tortuous ligaments predominantly defines the effective thermal conductivity of open-cell metal foams with negligible conduction in parallel through the fluid phase.

  15. Highly Conductive Anion-Exchange Membranes from Microporous Tröger's Base Polymers.

    PubMed

    Yang, Zhengjin; Guo, Rui; Malpass-Evans, Richard; Carta, Mariolino; McKeown, Neil B; Guiver, Michael D; Wu, Liang; Xu, Tongwen

    2016-09-12

    The development of polymeric anion-exchange membranes (AEMs) combining high ion conductivity and long-term stability is a major challenge for materials chemistry. AEMs with regularly distributed fixed cationic groups, based on the formation of microporous polymers containing the V-shape rigid Tröger's base units, are reported for the first time. Despite their simple preparation, which involves only two synthetic steps using commercially available precursors, the polymers provide AEMs with exceptional hydroxide conductivity at relatively low ion-exchange capacity, as well as a high swelling resistance and chemical stability. An unprecedented hydroxide conductivity of 164.4 mS cm(-1) is obtained at a relatively a low ion-exchange capacity of 0.82 mmol g(-1) under optimal operating conditions. The exceptional anion conductivity appears related to the intrinsic microporosity of the charged polymer matrix, which facilitates rapid anion transport. PMID:27505421

  16. High Conductivity Materials for High Heat Flux Applications in Space Propulsion Systems

    NASA Technical Reports Server (NTRS)

    Nathal, M. V.; Ellis, D. L.; Loewenthal, W. S.; Raj, S. V.; Thomas-Ogbuji, L. U.; Ghosn, J.; Greenbauer-Seng, L. A.; Gayda, J.; Barrett, C. A.

    2003-01-01

    GRCop-84 is a new copper base alloy with an excellent combination of strength and conductivity and has been developed to the point that it is a strong candidate for near term rocket engine applications. This work sought to establish the feasibility of new alloys with capabilities beyond GRCop-84. The use of coatings as environmental and thermal barriers adds further capability into the Copper base structure. Finally, Nickel-Aluminum based systems have also been explored.

  17. Development of high pressure-high vacuum-high conductance piston valve for gas-filled radiation detectors

    NASA Astrophysics Data System (ADS)

    Prasad, D. N.; Ayyappan, R.; Kamble, L. P.; Singh, J. P.; Muralikrishna, L. V.; Alex, M.; Balagi, V.; Mukhopadhyay, P. K.

    2008-05-01

    Gas-filled radiation detectors need gas filling at pressures that range from few cms of mercury to as high as 25kg/cm2 at room temperature. Before gas-filling these detectors require evacuation to a vacuum of the order of ~1 × 10-5 mbar. For these operations of evacuation and gas filling a system consisting of a vacuum pump with a high vacuum gauge, gas cylinder with a pressure gauge and a valve is used. The valve has to meet the three requirements of compatibility with high-pressure and high vacuum and high conductance. A piston valve suitable for the evacuation and gas filling of radiation detectors has been designed and fabricated to meet the above requirements. The stainless steel body (80mm×160mm overall dimensions) valve with a piston arrangement has a 1/2 inch inlet/outlet opening, neoprene/viton O-ring at piston face & diameter for sealing and a knob for opening and closing the valve. The piston movement mechanism is designed to have minimum wear of sealing O-rings. The valve has been hydrostatic pressure tested up to 75bars and has Helium leak rate of less than 9.6×10-9 m bar ltr/sec in vacuum mode and 2×10-7 mbar ltr/sec in pressure mode. As compared to a commercial diaphragm valve, which needed 3 hours to evacuate a 7 litre chamber to 2.5×10-5 mbar, the new valve achieved vacuum 7.4×10-6mbar in the same time under the same conditions.

  18. Minimized thermal conductivity in highly stable thermal barrier W/ZrO2 multilayers

    NASA Astrophysics Data System (ADS)

    Döring, Florian; Major, Anna; Eberl, Christian; Krebs, Hans-Ulrich

    2016-10-01

    Nanoscale thin-film multilayer materials are of great research interest since their large number of interfaces can strongly hinder phonon propagation and lead to a minimized thermal conductivity. When such materials provide a sufficiently small thermal conductivity and feature in addition also a high thermal stability, they would be possible candidates for high-temperature applications such as thermal barrier coatings. For this article, we have used pulsed laser deposition in order to fabricate thin multilayers out of the thermal barrier material ZrO2 in combination with W, which has both a high melting point and high density. Layer thicknesses were designed such that bulk thermal conductivity is governed by the low value of ZrO2, while ultrathin W blocking layers provide a high number of interfaces. By this phonon scattering, reflection and shortening of mean free path lead to a significant reduction in overall thermal conductivity even below the already low value of ZrO2. In addition to this, X-ray reflectivity measurements were taken showing strong Bragg peaks even after annealing such multilayers at 1300 K. Those results identify W/ZrO2 multilayers as desired thermally stable, low-conductivity materials.

  19. Origin of High Electrical Conductivity in the Lower Continental Crust: A Review

    NASA Astrophysics Data System (ADS)

    Yang, Xiaozhi

    2011-11-01

    Electromagnetic measurements have demonstrated that the lower continental crust has remarkable electrical anomalies of high conductivity and electrical anisotropy on a global scale (probably with some local exceptions), but their origin is a long-standing and controversial problem. Typical electrical properties of the lower continental crust include: (1) the electrical conductivity is usually 10-4 to 10-1 S/m; (2) the overlying shallow crust and underlying upper mantle are in most cases less conductive; (3) the electrical conductivity is statistically much higher in Phanerozoic than in Precambrian areas; (4) horizontal anisotropy has been resolved in many areas; and (5) in some regions there appear to be correlations between high electrical conductivity and other physical properties such as seismic reflections. The explanation based on conduction by interconnected, highly conductive phases such as fluids, melts, or graphite films in grain boundary zones has various problems in accounting for geophysically resolved electrical conductivity and other chemical and physical properties of the lower crust. The lower continental crust is dominated by mafic granulites (in particular beneath stable regions), with nominally anhydrous clinopyroxene, orthopyroxene, and plagioclase as the main assemblages, and the prevailing temperatures are mostly 700-1,000°C as estimated from xenolith data, surface heat flow, and seismic imaging. Pyroxenes have significantly higher Fe content in the lower crust than in the upper mantle (peridotites), and plagioclase has higher Na content in the lower crust than in the shallow crust (granites). Minerals in the lower continental crust generally contain trace amounts of water as H-related point defects, from less than 100 to more than 1,000 ppm H2O (by weight), with concentrations usually higher than those in the upper mantle. Observations of xenolith granulites captured by volcano-related eruptions indicate that the lower continental crust is

  20. Silver Nanoparticle-Deposited Boron Nitride Nanosheets as Fillers for Polymeric Composites with High Thermal Conductivity

    NASA Astrophysics Data System (ADS)

    Wang, Fangfang; Zeng, Xiaoliang; Yao, Yimin; Sun, Rong; Xu, Jianbin; Wong, Ching-Ping

    2016-01-01

    Polymer composites with high thermal conductivity have recently attracted much attention, along with the rapid development of the electronic devices toward higher speed and performance. However, a common method to enhance polymer thermal conductivity through an addition of high thermally conductive fillers usually cannot provide an expected value, especially for composites requiring electrical insulation. Here, we show that polymeric composites with silver nanoparticle-deposited boron nitride nanosheets as fillers could effectively enhance the thermal conductivity of polymer, thanks to the bridging connections of silver nanoparticles among boron nitride nanosheets. The thermal conductivity of the composite is significantly increased from 1.63 W/m-K for the composite filled with the silver nanoparticle-deposited boron nitride nanosheets to 3.06 W/m-K at the boron nitride nanosheets loading of 25.1 vol %. In addition, the electrically insulating properties of the composite are well preserved. Fitting the measured thermal conductivity of epoxy composite with one physical model indicates that the composite with silver nanoparticle-deposited boron nitride nanosheets outperforms the one with boron nitride nanosheets, owning to the lower thermal contact resistance among boron nitride nanosheets’ interfaces. The finding sheds new light on enhancement of thermal conductivity of the polymeric composites which concurrently require the electrical insulation.

  1. Development of eddy current microscopy for high resolution electrical conductivity imaging using atomic force microscopy

    NASA Astrophysics Data System (ADS)

    Nalladega, V.; Sathish, S.; Jata, K. V.; Blodgett, M. P.

    2008-07-01

    We present a high resolution electrical conductivity imaging technique based on the principles of eddy current and atomic force microscopy (AFM). An electromagnetic coil is used to generate eddy currents in an electrically conducting material. The eddy currents generated in the conducting sample are detected and measured with a magnetic tip attached to a flexible cantilever of an AFM. The eddy current generation and its interaction with the magnetic tip cantilever are theoretically modeled using monopole approximation. The model is used to estimate the eddy current force between the magnetic tip and the electrically conducting sample. The theoretical model is also used to choose a magnetic tip-cantilever system with appropriate magnetic field and spring constant to facilitate the design of a high resolution electrical conductivity imaging system. The force between the tip and the sample due to eddy currents is measured as a function of the separation distance and compared to the model in a single crystal copper. Images of electrical conductivity variations in a polycrystalline dual phase titanium alloy (Ti-6Al-4V) sample are obtained by scanning the magnetic tip-cantilever held at a standoff distance from the sample surface. The contrast in the image is explained based on the electrical conductivity and eddy current force between the magnetic tip and the sample. The spatial resolution of the eddy current imaging system is determined by imaging carbon nanofibers in a polymer matrix. The advantages, limitations, and applications of the technique are discussed.

  2. Silver Nanoparticle-Deposited Boron Nitride Nanosheets as Fillers for Polymeric Composites with High Thermal Conductivity

    PubMed Central

    Wang, Fangfang; Zeng, Xiaoliang; Yao, Yimin; Sun, Rong; Xu, Jianbin; Wong, Ching-Ping

    2016-01-01

    Polymer composites with high thermal conductivity have recently attracted much attention, along with the rapid development of the electronic devices toward higher speed and performance. However, a common method to enhance polymer thermal conductivity through an addition of high thermally conductive fillers usually cannot provide an expected value, especially for composites requiring electrical insulation. Here, we show that polymeric composites with silver nanoparticle-deposited boron nitride nanosheets as fillers could effectively enhance the thermal conductivity of polymer, thanks to the bridging connections of silver nanoparticles among boron nitride nanosheets. The thermal conductivity of the composite is significantly increased from 1.63 W/m-K for the composite filled with the silver nanoparticle-deposited boron nitride nanosheets to 3.06 W/m-K at the boron nitride nanosheets loading of 25.1 vol %. In addition, the electrically insulating properties of the composite are well preserved. Fitting the measured thermal conductivity of epoxy composite with one physical model indicates that the composite with silver nanoparticle-deposited boron nitride nanosheets outperforms the one with boron nitride nanosheets, owning to the lower thermal contact resistance among boron nitride nanosheets’ interfaces. The finding sheds new light on enhancement of thermal conductivity of the polymeric composites which concurrently require the electrical insulation. PMID:26783258

  3. Silver Nanoparticle-Deposited Boron Nitride Nanosheets as Fillers for Polymeric Composites with High Thermal Conductivity.

    PubMed

    Wang, Fangfang; Zeng, Xiaoliang; Yao, Yimin; Sun, Rong; Xu, Jianbin; Wong, Ching-Ping

    2016-01-19

    Polymer composites with high thermal conductivity have recently attracted much attention, along with the rapid development of the electronic devices toward higher speed and performance. However, a common method to enhance polymer thermal conductivity through an addition of high thermally conductive fillers usually cannot provide an expected value, especially for composites requiring electrical insulation. Here, we show that polymeric composites with silver nanoparticle-deposited boron nitride nanosheets as fillers could effectively enhance the thermal conductivity of polymer, thanks to the bridging connections of silver nanoparticles among boron nitride nanosheets. The thermal conductivity of the composite is significantly increased from 1.63 W/m-K for the composite filled with the silver nanoparticle-deposited boron nitride nanosheets to 3.06 W/m-K at the boron nitride nanosheets loading of 25.1 vol %. In addition, the electrically insulating properties of the composite are well preserved. Fitting the measured thermal conductivity of epoxy composite with one physical model indicates that the composite with silver nanoparticle-deposited boron nitride nanosheets outperforms the one with boron nitride nanosheets, owning to the lower thermal contact resistance among boron nitride nanosheets' interfaces. The finding sheds new light on enhancement of thermal conductivity of the polymeric composites which concurrently require the electrical insulation.

  4. Method for producing high carrier concentration p-Type transparent conducting oxides

    DOEpatents

    Li, Xiaonan; Yan, Yanfa; Coutts, Timothy J.; Gessert, Timothy A.; Dehart, Clay M.

    2009-04-14

    A method for producing transparent p-type conducting oxide films without co-doping plasma enhancement or high temperature comprising: a) introducing a dialkyl metal at ambient temperature and a saturated pressure in a carrier gas into a low pressure deposition chamber, and b) introducing NO alone or with an oxidizer into the chamber under an environment sufficient to produce a metal-rich condition to enable NO decomposition and atomic nitrogen incorporation into the formed transparent metal conducting oxide.

  5. Electrical Conductivity of Molten CdCl2 at Temperatures as High as 1474 K

    NASA Astrophysics Data System (ADS)

    Salyulev, Alexander B.; Potapov, Alexei M.

    2016-07-01

    The electrical conductivity of molten CdCl2 was measured across a wide temperature range (ΔT=628 K), from 846 K to as high as 1474 K, i.e. 241° above the normal boiling point of the salt. In previous studies, a maximum temperature of 1201 K was reached, this being 273° lower than in the present work. The activation energy of electrical conductivity was calculated.

  6. High-efficiency isolated SEPIC converter with reduced conduction losses for LED displays

    NASA Astrophysics Data System (ADS)

    Choi, Woo-Young; Yang, Min-Kwon

    2014-11-01

    This paper proposes a high-efficiency isolated bridgeless single-ended primary inductor converter (SEPIC) for light-emitting-diode (LED) displays. The proposed isolated SEPIC converter can supply LED back-light power with reduced conduction losses. Switching power losses as well as conduction losses are reduced. The proposed converter is theoretically analysed. Experimental results based on a 28 V, 300 W back-light power are discussed to verify the performance of the proposed converter.

  7. Differential heating: A versatile method for thermal conductivity measurements in high-energy-density matter

    SciTech Connect

    Ping, Y.; Fernandez-Panella, A.; Correa, A.; Shepherd, R.; Landen, O.; London, R. A.; Sterne, P. A.; Whitley, H. D.; Fratanduono, D.; Collins, G. W.; Sio, H.; Boehly, T. R.

    2015-09-15

    We propose a method for thermal conductivity measurements of high energy density matter based on differential heating. A temperature gradient is created either by surface heating of one material or at an interface between two materials by different energy deposition. The subsequent heat conduction across the temperature gradient is observed by various time-resolved probing techniques. Conceptual designs of such measurements using laser heating, proton heating, and x-ray heating are presented. The sensitivity of the measurements to thermal conductivity is confirmed by simulations.

  8. Differential heating: A versatile method for thermal conductivity measurements in high-energy-density matter

    SciTech Connect

    Ping, Y.; Fernandez-Panella, A.; Sio, H.; Correa, A.; Shepherd, R.; Landen, O.; London, R. A.; Sterne, P. A.; Whitley, H. D.; Fratanduono, D.; Boehly, T. R.; Collins, G. W.

    2015-09-04

    We propose a method for thermal conductivity measurements of high energy density matter based on differential heating. A temperature gradient is created either by surface heating of one material or at an interface between two materials by different energy deposition. The subsequent heat conduction across the temperature gradient is observed by various time-resolved probing techniques. Conceptual designs of such measurements using laser heating, proton heating, and x-ray heating are presented. As a result, the sensitivity of the measurements to thermal conductivity is confirmed by simulations.

  9. A promising approach to conductive patterns with high efficiency for flexible electronics

    NASA Astrophysics Data System (ADS)

    Tai, Yan-Long; Yang, Zhen-Guo; Li, Zhi-Dong

    2011-06-01

    A promising approach for conductive patterns with high efficiency for flexible electronics was developed by direct-writing, silver(I) solution (silver nitrate, acetate silver, etc.) with no solid particles as a conductive ink, conductive pen as a writing implement, and polyimide (PI) film as a substrate. The physical properties of the conductive ink were investigated by a dynamic contact angle system, ubbelohde viscometer and surface tension instrument. Conductive properties of silver ink film were investigated by 4-point probe, scanning electron microscope (SEM) and surface profilometer. It is demonstrated how the design of solvent composition in conductive ink affects surface morphology, and conductivity of silver ink films. It can be obtained that conductive patterns drawn on PI substrate not only have good mechanical/electrical fatigue properties, but also have low resistivity. Especially, when the sintering condition is 200 °C for 60 min, the resistivity can be down to 6.6 μΩ cm, 4.25 times the silver bulk resistivity.

  10. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    PubMed

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector. PMID:25261762

  11. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    PubMed

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  12. Development of Highly Conductive Boron-Doped Microcrystalline Silicon Films for Application in Solar Cells

    NASA Astrophysics Data System (ADS)

    Lei, Qing-Song; Wu, Zhi-Meng; Xi, Jian-Ping; Geng, Xin-Hua; Zhao, Ying; Sun, Jian

    We have examined the deposition of highly conductive boron-doped microcrystalline silicon (μc-Si:H) films for application in solar cells. Depositions were conducted in a very high frequency plasma enhanced chemical vapor deposition (VHF PECVD) chamber. In the deposition processes, various substrate temperatures (TS) were applied. Highly conductive p-type microcrystalline silicon films were obtained at substrate temperature lower than 210°C. The factors that affect the conductivity of the films were investigated. Results suggest that the dark conductivity, which was determined by the Hall mobility and carrier concentration, is influenced by the structure. The properties of the films are strongly dependent on the substrate temperature. With TS increasing, the dark conductivity (σd) increases initially; reach the maximum values at certain TS and then decrease. Also, we applied the boron-doped μc-Si:H as p-layers to the solar cells. An efficiency of about 8.5% for a solar cell with μc-Si:H p-layer was obtained.

  13. A Study of the Preparation and Properties of Antioxidative Copper Inks with High Electrical Conductivity.

    PubMed

    Tsai, Chia-Yang; Chang, Wei-Chen; Chen, Guan-Lin; Chung, Cheng-Huan; Liang, Jun-Xiang; Ma, Wei-Yang; Yang, Tsun-Neng

    2015-12-01

    Conductive ink using copper nanoparticles has attracted much attention in the printed electronics industry because of its low cost and high electrical conductivity. However, the problem of easy oxidation under heat and humidity conditions for copper material limits the wide applications. In this study, antioxidative copper inks were prepared by dispersing the nanoparticles in the solution, and then conductive copper films can be obtained after calcining the copper ink at 250 °C in nitrogen atmosphere for 30 min. A low sheet resistance of 47.6 mΩ/□ for the copper film was measured by using the four-point probe method. Importantly, we experimentally demonstrate that the electrical conductivity of copper films can be improved by increasing the calcination temperature. In addition, these highly conductive copper films can be placed in an atmospheric environment for more than 6 months without the oxidation phenomenon, which was verified by energy-dispersive X-ray spectroscopy (EDS). These observations strongly show that our conductive copper ink features high antioxidant properties and long-term stability and has a great potential for many printed electronics applications, such as flexible display systems, sensors, photovoltaic cells, and radio frequency identification. PMID:26370132

  14. High thermal conductivity lossy dielectric using co-densified multilayer configuration

    DOEpatents

    Tiegs, Terry N.; Kiggans, Jr., James O.

    2003-06-17

    Systems and methods are described for loss dielectrics. A method of manufacturing a lossy dielectric includes providing at least one high dielectric loss layer and providing at least one high thermal conductivity-electrically insulating layer adjacent the at least one high dielectric loss layer and then densifying together. The systems and methods provide advantages because the lossy dielectrics are less costly and more environmentally friendly than the available alternatives.

  15. Phase analytical studies of industrial copper smelting slags. Part I: Silicate slags

    NASA Astrophysics Data System (ADS)

    Rüffler, R.; Dávalos, J.

    1998-12-01

    The pyrometallurgical extraction of copper from sulfide ore concentrates is determined by the behaviour of the associated iron during smelting. Hence, 57Fe Mössbauer spectroscopy is an attractive tool for studying the phases in silicate slags from German and Chilean smelting plants. Other methods used were ore microscopy, electron microprobe analysis, and X-ray powder diffraction.

  16. Ecological conditions of ponds situated on blast furnace slag deposits located in South Gare Site of Special Scientific Interest (SSSI), Teesside, UK.

    PubMed

    Raper, E; Davies, S; Perkins, B; Lamb, H; Hermanson, M; Soares, A; Stephenson, T

    2015-06-01

    Slag, a by-product from the iron and steel industry, has a range of applications within construction and is used in wastewater treatment. Historically considered a waste material, little consideration was given to the environmental impacts of its disposal. South Gare (a Site of Special Scientific Interest) located at the mouth of the Tees estuary, UK, formed on slag deposits used to create a sea wall and make the land behind permanent. Over time, ponds formed in depressions with the water chemistry, being significantly impacted by the slag deposits. Calcium levels reached 504 mg/L, nitrate 49.0 mg/L and sulphate 1,698 mg/L. These levels were also reflected in the composition of the sediment. pH (5.10-9.90) and electrical conductivity (2,710-3,598 µS/cm) were variable but often notably high. Pb, Cu and Cd were not present within the water, whilst Zn ranged from 0.027 to 0.37 mg/L. Heavy metal levels were higher in surface sediments. Zinc was most dominant (174.3-1,310.2 mg/L) followed by Pb (9.9-431 mg/L), Cu (8.4-41.8 mg/L) and Cd (0.4-1.1 mg/L). A sediment core provided a historical overview of the ponds. The ponds were unfavourable for aquatic biodiversity and unsuitable for drinking water abstraction. PMID:25537165

  17. Active slag filters-simple and sustainable phosphorus removal from wastewater using steel industry byproduct.

    PubMed

    Pratt, C; Shilton, A

    2010-01-01

    Active filtration, where effluent is passed through a reactive substrate such as steel slag, offers a simple and cost-effective option for removing phosphorus (P) from effluent. This work summarises a series of studies that focused on the world's only full-scale active slag filter operated through to exhaustion. The filter achieved 75% P-removal during its first 5 years, reaching a retention capacity of 1.23 g P/kg slag but then its performance sharply declined. Scanning electron microscopy, X-ray diffraction, X-ray fluorescence, and chemical extractions revealed that P sequestration was primarily achieved via adsorption onto iron (Fe) oxyhydroxides on the slag's surface. It was concluded that batch equilibrium tests, whose use has been repeatedly proposed in the literature, cannot be used as an accurate predictor of filter adsorption capacity because Fe oxyhydroxides form via chemical weathering in the field, and laboratory tests don't account for this. Research into how chemical conditions affect slag's P retention capacity demonstrated that near-neutral pH and high redox are optimal for Fe oxyhydroxide stability and overall filter performance. However, as Fe oxyhydroxide sites fill up, removal capacity becomes exhausted. Attempts to regenerate P removal efficiency using physical techniques proved ineffective contrary to dogma in the literature. Based on the newly-developed understanding of the mechanisms of P removal, chemical regeneration techniques were investigated and were shown to strip large quantities of P from filter adsorption sites leading to a regenerated P removal efficiency. This raises the prospect of developing a breakthrough technology that can repeatedly remove and recover P from effluent.

  18. [Spectroscopic Research on Slag Nanocrystal Glass Ceramics Containing Rare Earth Elements].

    PubMed

    Ouyang, Shun-li; Li, Bao-wei; Zhang, Xue-feng; Jia, Xiao-lin; Zhao, Ming; Deng, Lei-bo

    2015-08-01

    The research group prepared the high-performance slag nanocrystal glass ceramics by utilizing the valuable elements of the wastes in the Chinese Bayan Obo which are characterized by their symbiotic or associated existence. In this paper, inductively coupled plasma emission spectroscopy (ICP), X-ray diffraction (XRD), Raman spectroscopy (Raman) and scanning electron microscopy (SEM) are all used in the depth analysis for the composition and structure of the samples. The experiment results of ICP, XRD and SEM showed that the principal crystalline phase of the slag nanocrystal glass ceramics containing rare earth elements is diopside, its grain size ranges from 45 to 100 nm, the elements showed in the SEM scan are basically in consistent with the component analysis of ICP. Raman analysis indicated that its amorphous phase is a three-dimensional network structure composed by the structural unit of silicon-oxy tetrahedron with different non-bridging oxygen bonds. According to the further analysis, we found that the rare earth microelement has significant effect on the network structure. Compared the nanocrystal slag glass ceramic with the glass ceramics of similar ingredients, we found that generally, the Raman band wavenumber for the former is lower than the later. The composition difference between the glass ceramics and the slag nanocrystal with the similar ingredients mainly lies on the rare earth elements and other trace elements. Therefore, we think that the rare earth elements and other trace elements remains in the slag nanocrystal glass ceramics have a significant effect on the network structure of amorphous phase. The research method of this study provides an approach for the relationship among the composition, structure and performance of the glass ceramics.

  19. Geochemistry of extremely alkaline (pH>12) ground water in slag-fill aquifers.

    PubMed

    Roadcap, George S; Kelly, Walton R; Bethke, Craig M

    2005-01-01

    Extremely alkaline ground water has been found underneath many shuttered steel mills and slag dumps and has been an impediment to the cleanup and economic redevelopment of these sites because little is known about the geochemistry. A large number of these sites occur in the Lake Calumet region of Chicago, Illinois, where large-scale infilling of the wetlands with steel slag has created an aquifer with pH values as high as 12.8. To understand the geochemistry of the alkaline ground water system, we analyzed samples of ground water and the associated slag and weathering products from four sites. We also considered several potential remediation schemes to lower the pH and toxicity of the water. The principal cause of the alkaline conditions is the weathering of calcium silicates within the slag. The resulting ground water at most of the sites is dominated by Ca2+ and OH- in equilibrium with Ca(OH)2. Where the alkaline ground water discharges in springs, atmospheric CO2 dissolves into the water and thick layers of calcite form. Iron, manganese, and other metals in the metallic portion of the slag have corroded to form more stable low-temperature oxides and sulfides and have not accumulated in large concentrations in the ground water. Calcite precipitated at the springs is rich in a number of heavy metals, suggesting that metals can move through the system as particulate matter. Air sparging appears to be an effective remediation strategy for reducing the toxicity of discharging alkaline water.

  20. Interactions of Refractory Materials with Molten Gasifier Slags

    SciTech Connect

    Nakano, Jimichiro; Sridhar, Seetharaman; Kwong, Kye-Sing; Bennett, James; Moss, Tyler

    2011-04-01

    The current study focuses on the analysis of sessile-drop interfacial reactions between two synthetic slags (based on average ash chemistries of coal and petcoke feedstock) and two refractory materials (90 wt% Cr{sub 2}O{sub 3}–10 wt% Al{sub 2}O{sub 3} and 100 wt% Al{sub 2}O{sub 3}), using a Confocal Scanning Laser Microscope (CSLM). Ground slag samples (less than 325 mesh) were placed at specific microstructure locations on refractory substrates and heated to 1500 °C in an atmosphere of CO/CO{sub 2} gas mixture (volume ratio = 1.8), using a gold-image heating chamber. Cross-sections of the slag/refractory interface indicated unique slag penetration into preferred areas of the refractory and grain dissolution into the slag which promoted spalling of the refractory. Initially, the slag attacked both grain boundaries and fine microstructure areas, freeing alumina grains into the slag. The formation of VO{sub x}-based crystalline material in the petcoke slag was found to alter the liquid composition. Chemical spalling of Cr-containing crystal layer also facilitated degradation of the refractory.