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Sample records for hot rolled corrosion-resistant

  1. Castable hot corrosion resistant alloy

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A. (Inventor); Holt, William H. (Inventor)

    1988-01-01

    Some 10 wt percent nickel is added to an Fe-base alloy which has a ferrite microstructure to improve the high temperature castability and crack resistance while about 0.2 wt percent zirconium is added for improved high temperatur cyclic oxidation and corrosion resistance. The basic material is a high temperature FeCrAl heater alloy, and the addition provides a material suitable for burner rig nozzles.

  2. The stress corrosion resistance and the cryogenic temperature mechanical properties of hot rolled Nitronic 32 bar material

    NASA Technical Reports Server (NTRS)

    Montano, J. W. L.

    1977-01-01

    The ambient and cryogenic temperature mechanical properties and the ambient temperature stress corrosion properties of hot rolled and centerless ground Nitronic 32 stainless steel bar material are presented. The mechanical properties of longitudinal specimens were evaluated at test temperatures from ambient to liquid hydrogen. The tensile test data indicated increasing smooth tensile strength with decreasing temperature to liquid hydrogen temperature. However, below -200 F (-129.0 C) the notched tensile strength decreased slightly and below -320 F (-196.0 C) the decrease was significant. The elongation and reduction of area decreased drastically at temperatures below -200 F (-129.0 C). The Charpy V-notched impact energy decreased steadily with decreasing test temperature. Stress corrosion tests were performed on longitudinal tensile specimens stressed to 0, 75, and 90 percent of the 0.2 percent yield strength and on transverse 'C'-ring specimens stressed to 75 and 90 percent of the yield strength and exposed to: alternate immersion in a 3.5 percent NaCl bath, humidity cabinet environment, and a 5 percent salt spray atmosphere. The longitudinal tensile specimens experienced no corrosive attack; however, the 'C'-rings exposed to the alternate immersion and to the salt spray experienced some shallow etching and pitting, respectively. Small cracks appeared in two of the 'C'-rings after one month exposure to the salt spray.

  3. Hot corrosion resistance of nickel-chromium-aluminum alloys

    NASA Technical Reports Server (NTRS)

    Santoro, G. J.; Barrett, C. A.

    1977-01-01

    The hot corrosion resistance of nickel-chromium-aluminum alloy was examined by cyclically oxidizing sodium sulfate coated specimens in still air at 900, 1000 and 1100 C. The compositions tested were within the ternary region: Ni; Ni-50 at.% Cr; and Ni-50 at.% Al. At each temperature the corrosion data were statistically fitted to a third order regression equation as a function of chromium and aluminum contents. Corrosion isopleths were prepared from these equations. Compositional regions with the best hot corrosion resistance were identified.

  4. Hot corrosion resistance of nickel-chromium-aluminum alloys

    NASA Technical Reports Server (NTRS)

    Santoro, G. J.; Barret, C. A.

    1977-01-01

    The hot corrosion resistance of nickel-chromium-aluminum alloys was examined by cyclically oxidizing sodium sulfate-coated specimens in still air at 900, 1000, and 1100 C. The compositions tested were within the ternary region: Ni, Ni-50 at.% Cr, and Ni-50 at.% Al. At each temperature the corrosion data were statistically fitted to a third order regression equation as a function of chromium and aluminum contents. From these equations corrosion isopleths were prepared. Compositional regions with the best hot corrosion resistance were identified.

  5. The effects of cold rolling temperature on corrosion resistance of pure iron

    NASA Astrophysics Data System (ADS)

    Jinlong, Lv; Hongyun, Luo

    2014-10-01

    The effects of cold rolling temperature on grain size and grain orientation of pure iron were investigated. Comparing with sample rolled at room temperature, the grain refinement was facilitated in sample obtained by cryogenic cold rolling at liquid-nitrogen temperature. However, the grain orientation changed little for two samples. It was shown that cathodic hydrogen evolution reaction could govern the corrosion reaction for pure iron in sulfuric acid solution. The grain refinement obtained by rolling improved the corrosion resistance of iron in sulfuric acid solution, borate buffer solution and borate buffer solution with chloride ion. However, comparing with iron rolled at room temperature, the corrosion resistance of iron obtained by cryogenic temperature rolling was lower. Comparing with iron rolled at room temperature, higher dislocation density in iron rolled at cryogenic temperature reduced its corrosion resistance.

  6. High Velocity Oxidation and Hot Corrosion Resistance of Some ODS Alloys

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Deadmore, D. L.

    1977-01-01

    Several oxide dispersion strengthened (ODS) alloys were tested for cyclic, high velocity, oxidation, and hot corrosion resistance. These results were compared to the resistance of an advanced, NiCrAl coated superalloy. An ODS FeCrAl were identified as having sufficient oxidation and hot corrosion resistance to allow potential use in an aircraft gas turbine without coating.

  7. Localized corrosion resistance of corrosion-resistant Ni based alloys in hot concentrated seawater

    SciTech Connect

    Sugahara, Katsuo; Takizawa, Yoshio

    1998-12-31

    Localized corrosion resistance of stainless steel (Type 316L), a titanium-based alloy (Ti-0.15Pd) and corrosion-resistant nickel-based alloys (a new alloy MAT-21 (Alloy T) and Alloy C-276) was evaluated in four simulated seawater solutions containing 1.8 to 22.0 wt% of chloride ions concentrated by evaporation. Stress corrosion cracking was observed on the 316L stainless steel but not on Alloy T and Alloy C-276 in the solutions. Pitting attack occurred on the surface of the 316L stainless steel base metal in all the solutions. Alloy C-276 suffered pitting attack on the surface including the welded section only in the solutions containing 18.9 and 22.0 wt% of chloride ions, respectively. No pitting attack occurred over any part of the surface including the welded section of Alloy T in any of the solutions. No crevice corrosion was observed in an immersion test of Alloy T and the Ti-0.15 5Pd alloy using test pieces with crevices although crevice corrosion was seen the creviced test pieces of Alloy C-276 and the 316L stainless steel. It was found that both Alloy T and the Ti-0.15Pd alloy, which exhibit high repassivation potentials for crevice corrosion (E{sub r,CREV})corresponding to crevice corrosion potentials, have excellent crevice corrosion resistance, while these alloys which exhibit corrosion potentials greater than E{sub r,CREV}in a solution with a high chloride ion concentration and a high dissolved oxygen concentration in open air may be corroding in the crevices.

  8. On texture, corrosion resistance and morphology of hot-dip galvanized zinc coatings

    NASA Astrophysics Data System (ADS)

    Asgari, H.; Toroghinejad, M. R.; Golozar, M. A.

    2007-06-01

    Texture is an important factor which affects the coating properties. Chemical composition of the zinc bath can strongly influence the texture of hot-dip galvanized coatings. In this study, lead content of the zinc bath was changed from 0.01 wt.% to 0.11 wt.%. Specimens were prepared from zinc baths of different lead content and its texture was evaluated using X-ray diffraction. Corrosion behaviour was analyzed by Tafel extrapolation and linear polarization tests. To study the corrosion products of the specimens, salt spray test was employed. Also, the spangle size of the specimens was determined using line intercept method. From the experimental results it was found that (00.2) basal plane texture component would be weakened by increasing the lead content of the zinc and conversely, (20.1) high angle pyramidal texture components strengthened. Besides, coatings with strong (00.2) texture component and weaker (20.1) component have better corrosion resistance than the coatings with weak (00.2) and strong (20.1) texture components. In addition, surface morphology would be changed and presence of basal planes decreases at the coating surface due to the increase of lead in the zinc bath. Furthermore, spangle size would be increased by increasing the lead content of the zinc bath. Investigation on the effects of skin pass rolling showed that in this case, (00.2) basal texture component and corrosion resistance of the skin passed specimens, in comparison with non-skin passed specimens, have been decreased.

  9. Hot Corrosion Resistance and Mechanical Behavior of Atmospheric Plasma Sprayed Conventional and Nanostructured Zirconia Coatings

    NASA Astrophysics Data System (ADS)

    Saremi, Mohsen; Keyvani, Ahmad; Heydarzadeh Sohi, Mahmoud

    Conventional and nanostructured zirconia coatings were deposited on In-738 Ni super alloy by atmospheric plasma spray technique. The hot corrosion resistance of the coatings was measured at 1050°C using an atmospheric electrical furnace and a fused mixture of vanadium pent oxide and sodium sulfate respectively. According to the experimental results nanostructured coatings showed a better hot corrosion resistance than conventional ones. The improved hot corrosion resistance could be explained by the change of structure to a dense and more packed structure in the nanocoating. The evaluation of mechanical properties by nano indentation method showed the hardness (H) and elastic modulus (E) of the YSZ coating increased substantially after hot corrosion.

  10. Hot corrosion resistance of high-velocity oxyfuel sprayed coatings on a nickel-base superalloy in molten salt environment

    NASA Astrophysics Data System (ADS)

    Sidhu, T. S.; Prakash, S.; Agrawal, R. D.

    2006-09-01

    No alloy is immune to hot corrosion attack indefinitely. Coatings can extend the lives of substrate materials used at higher temperatures in corrosive environments by forming protective oxides layers that are reasonably effective for long-term applications. This article is concerned with studying the performance of high-velocity oxyfuel (HVOF) sprayed NiCrBSi, Cr3C2-NiCr, Ni-20Cr, and Stellite-6 coatings on a nickel-base superalloy at 900 °C in the molten salt (Na2SO4-60% V2O5) environment under cyclic oxidation conditions. The thermogravimetric technique was used to establish kinetics of corrosion. Optical microscope, x-ray diffraction, scanning electron microscopy/electron dispersive analysis by x-ray (SEM/EDAX), and electron probe microanalysis (EPMA) techniques were used to characterize the as-sprayed coatings and corrosion products. The bare superalloy suffered somewhat accelerated corrosion in the given environmental conditions. whereas hot corrosion resistance of all the coated superalloys was found to be better. Among the coating studied, Ni-20Cr coated superalloy imparted maximum hot corrosion resistance, whereas Stellite-6 coated indicated minimum resistance. The hot corrosion resistance of all the coatings may be attributed to the formation of oxides and spinels of nickel, chromium, or cobalt.

  11. Development of nano TiO2-incorporated phosphate coatings on hot dip zinc surface for good paintability and corrosion resistance

    NASA Astrophysics Data System (ADS)

    Shibli, S. M. A.; Chacko, Francis

    2011-01-01

    Phosphating is one of the most important chemical conversion processes for the purpose of corrosion protection and primer for painting. In the present work, nano TiO2 incorporated phosphate coating was developed on hot dip galvanized zinc surface for achieving good paintability and corrosion resistance. Based on the results from preliminary studies, the amount of nano TiO2 incorporated into the phosphating bath was optimized as 0.1 g. TiO2 incorporation effectively reduced the extent of zinc dissolution during phosphating and activated the process to achieve the expected coating weight faster. Also it yielded coating with greater thickness than the normal phosphate coating. The TiO2 incorporation resulted in a well crystallized phosphate coating with large crystal size and greater surface coverage. Results from the electrochemical analysis revealed the better barrier protection characteristics and enhanced corrosion resistance of TiO2 incorporated phosphate coatings over the normal phosphate coatings.

  12. 1. EXTERIOR VIEW OF BUILDING THAT HOUSES THE HOT ROLL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. EXTERIOR VIEW OF BUILDING THAT HOUSES THE HOT ROLL MILL, ALSO KNOWN AS THE NO. 31 HOT ROLL MILL; LOOKING SOUTHWEST - American Brass Company, Kenosha Works, Hot Roll Mill, Kenosha, Kenosha County, WI

  13. Hot rolling of thick uranium molybdenum alloys

    SciTech Connect

    DeMint, Amy L.; Gooch, Jack G.

    2015-11-17

    Disclosed herein are processes for hot rolling billets of uranium that have been alloyed with about ten weight percent molybdenum to produce cold-rollable sheets that are about one hundred mils thick. In certain embodiments, the billets have a thickness of about 7/8 inch or greater. Disclosed processes typically involve a rolling schedule that includes a light rolling pass and at least one medium rolling pass. Processes may also include reheating the rolling stock and using one or more heavy rolling passes, and may include an annealing step.

  14. Wear of hot rolling mill rolls: An overview

    NASA Astrophysics Data System (ADS)

    Spuzic, S.; Strafford, K. N.; Subramanian, C.; Savage, G.

    1994-08-01

    Rolling is today one of the most important industrial processes because a greater volume of material is worked by rolling than by any other technique. Roll wear is a multiplex process where mechanical and thermal fatigue combines with impact, abrasion, adhesion and corrosion, which all depend on system interactions rather than material characteristics only. The situation is more complicated in section rolling because of the intricacy of roll geometry. Wear variables and modes are reviewed along with published methods and models used in the study and testing of roll wear. This paper reviews key aspects of roll wear control - roll material properties, roll pass design, and system factors such as temperature, loads and sliding velocity. An overview of roll materials is given including adamites, high Cr materials, high speed tool steels and compound rolls. Non-uniform wear, recognized as the most detrimental phenomenon in section rolling, can be controlled by roll pass design. This can be achieved by computer-aided graphical and statistical analyses of various pass series. Preliminary results obtained from pilot tests conducted using a two-disc hot wear rig and a scratch tester are discussed.

  15. Corrosion-resistant coating development

    SciTech Connect

    Stinton, D.P.; Kupp, D.M.; Martin, R.L.

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  16. Comparative Structural Strength Research of Hardened Carbon Steel and Hot-Rolled Alloy Steel

    NASA Astrophysics Data System (ADS)

    Bogomolov, A. V.; Zhakupov, A. N.; Kanayev, A. T.; Sikach, I. A.; Tugumov, K. K.

    2016-08-01

    Experiments on quantitative evaluation of fatigue strength showed that St5ps and St5sp carbon steels with A400 strength class can be fully applied for erection of constructions and buildings having cyclical loads during operation. Study of corrosion resistance of hardened carbon steel in comparison with hot-rolled alloy steel consists in difference in structures and hence, difference in intensity of electric and chemical processes featuring presence of steel in concrete. Structure of St5sp steel with A400 strength class in surface area has significantly less corrosion rate than ferritic-perlitic structure of 35GS steel with A400 strength class.

  17. METHOD OF HOT ROLLING URANIUM METAL

    DOEpatents

    Kaufmann, A.R.

    1959-03-10

    A method is given for quickly and efficiently hot rolling uranium metal in the upper part of the alpha phase temperature region to obtain sound bars and sheets possessing a good surface finish. The uranium metal billet is heated to a temperature in the range of 1000 deg F to 1220 deg F by immersion iii a molten lead bath. The heated billet is then passed through the rolls. The temperature is restored to the desired range between successive passes through the rolls, and the rolls are turned down approximately 0.050 inch between successive passes.

  18. Mathematical modeling of deformation during hot rolling

    SciTech Connect

    Jin, D.; Stachowiak, R.G.; Samarasekera, I.V.; Brimacombe, J.K.

    1994-12-31

    The deformation that occurs in the roll bite during the hot rolling of steel, particularly the strain-rate and strain distribution, has been mathematically modeled using finite-element analysis. In this paper three different finite-element models are compared with one another and with industrial measurements. The first model is an Eulerian analysis based on the flow formulation method, while the second utilizes an Updated Lagrangian approach. The third model is based on a commercially available program DEFORM which also utilizes a Lagrangian reference frame. Model predictions of strain and strain-rate distribution, particularly near the surface of the slab, are strongly influenced by the treatment of friction at the boundary and the magnitude of the friction coefficient or shear factor. Roll forces predicted by the model have been compared with industrial rolling loads from a seven-stand hot-strip mill.

  19. Tribological and corrosion behaviors of warm-and hot-rolled Ti-13Nb-13Zr alloys in simulated body fluid conditions.

    PubMed

    Lee, Taekyung; Mathew, Eshaan; Rajaraman, Santhosh; Manivasagam, Geetha; Singh, Ashok Kumar; Lee, Chong Soo

    2015-01-01

    Development of submicrocrystalline structure in biomedical alloy such as Ti-13Nb-13Zr (in wt%) through warm-rolling process has been found to enhance mechanical properties compared to conventional thermomechanical processing routes including hot-rolling process. The present study investigated the tribological and corrosion behaviors of warm-rolled (WR) and hot-rolled Ti-13Nb-13Zr alloys which have not been studied to date. Both tribological and corrosion experiments were carried out in simulated body fluid conditions (Hank's solution at 37°C) based on the fact that the investigated alloys would be used in a human body as orthopedic implants. The WR Ti-13Nb-13Zr demonstrated a submicrocrystalline structure that provided a significant enhancement in hardness, strength, and corrosion resistance. Meanwhile, there was no notable difference in wear resistance between the WR and hot-rolled samples despite the different microstructure and hardness. The present study confirmed the enormous potential of WR Ti-13Nb-13Zr with not only great mechanical properties but also high corrosion resistance in the simulated body fluid. PMID:26491322

  20. Tribological and corrosion behaviors of warm-and hot-rolled Ti-13Nb-13Zr alloys in simulated body fluid conditions

    PubMed Central

    Lee, Taekyung; Mathew, Eshaan; Rajaraman, Santhosh; Manivasagam, Geetha; Singh, Ashok Kumar; Lee, Chong Soo

    2015-01-01

    Development of submicrocrystalline structure in biomedical alloy such as Ti-13Nb-13Zr (in wt%) through warm-rolling process has been found to enhance mechanical properties compared to conventional thermomechanical processing routes including hot-rolling process. The present study investigated the tribological and corrosion behaviors of warm-rolled (WR) and hot-rolled Ti-13Nb-13Zr alloys which have not been studied to date. Both tribological and corrosion experiments were carried out in simulated body fluid conditions (Hank’s solution at 37°C) based on the fact that the investigated alloys would be used in a human body as orthopedic implants. The WR Ti-13Nb-13Zr demonstrated a submicrocrystalline structure that provided a significant enhancement in hardness, strength, and corrosion resistance. Meanwhile, there was no notable difference in wear resistance between the WR and hot-rolled samples despite the different microstructure and hardness. The present study confirmed the enormous potential of WR Ti-13Nb-13Zr with not only great mechanical properties but also high corrosion resistance in the simulated body fluid. PMID:26491322

  1. Tribological and corrosion behaviors of warm-and hot-rolled Ti-13Nb-13Zr alloys in simulated body fluid conditions.

    PubMed

    Lee, Taekyung; Mathew, Eshaan; Rajaraman, Santhosh; Manivasagam, Geetha; Singh, Ashok Kumar; Lee, Chong Soo

    2015-01-01

    Development of submicrocrystalline structure in biomedical alloy such as Ti-13Nb-13Zr (in wt%) through warm-rolling process has been found to enhance mechanical properties compared to conventional thermomechanical processing routes including hot-rolling process. The present study investigated the tribological and corrosion behaviors of warm-rolled (WR) and hot-rolled Ti-13Nb-13Zr alloys which have not been studied to date. Both tribological and corrosion experiments were carried out in simulated body fluid conditions (Hank's solution at 37°C) based on the fact that the investigated alloys would be used in a human body as orthopedic implants. The WR Ti-13Nb-13Zr demonstrated a submicrocrystalline structure that provided a significant enhancement in hardness, strength, and corrosion resistance. Meanwhile, there was no notable difference in wear resistance between the WR and hot-rolled samples despite the different microstructure and hardness. The present study confirmed the enormous potential of WR Ti-13Nb-13Zr with not only great mechanical properties but also high corrosion resistance in the simulated body fluid.

  2. Reliable fabrication with alloy 59 hot roll-clad plates in a major FGD-project

    SciTech Connect

    Kirchheiner, R.; Herda, W.; Schupp, N.

    1996-08-01

    Flue gas desulfurization (FGD) units require large components to accommodate the flow volumes and short contact times between raw gas and absorbent which are typical of these processes. For over two decades, increasing use has been made of nickel base alloys to protect flue gas ducts, absorbers, chimneys and internals against corrosion attack. In order to take advantage of their excellent corrosion resistance while keeping investment costs low, these NiCrMo-materials are frequently used in the form of a cladding applied in thin layers on the carbon steel structural load-bearing component. In view of the thin corrosion protection layer, the quality of the welded joint on the nickel alloy side assumes critical importance. This paper describes the development of tests and welding procedures for hot roll-clad plates used in large FGD components in a modern lignite-fired 3,500 MW power plant in Germany.

  3. Corrosion-resistant metal surfaces

    DOEpatents

    Sugama, Toshifumi

    2009-03-24

    The present invention relates to metal surfaces having thereon an ultrathin (e.g., less than ten nanometer thickness) corrosion-resistant film, thereby rendering the metal surfaces corrosion-resistant. The corrosion-resistant film includes an at least partially crosslinked amido-functionalized silanol component in combination with rare-earth metal oxide nanoparticles. The invention also relates to methods for producing such corrosion-resistant films.

  4. DIMENSIONALLY STABLE, CORROSION RESISTANT NUCLEAR FUEL

    DOEpatents

    Kittel, J.H.

    1963-10-31

    A method of making a uranium alloy of improved corrosion resistance and dimensional stability is described. The alloy contains from 0-9 weight per cent of an additive of zirconium and niobium in the proportions by weight of 5 to 1 1/ 2. The alloy is cold rolled, heated to two different temperatures, air-cooled, heated to a third temperature, and quenched in water. (AEC)

  5. Stress corrosion resistant fasteners

    NASA Technical Reports Server (NTRS)

    Roach, T. A.

    1985-01-01

    A family of high performance aerospace fasteners made from corrosion resistant alloys for use in applications where corrosion and stress-corrosion cracking are of major concern are discussed. The materials discussed are mainly A-286, Inconel 718, MP35N and MP159. Most of the fasteners utilize cold worked and aged materials to achieve the desired properties. The fasteners are unique in that they provide a combination of high strength and immunity to stress corrosion cracking not previously attainable. A discussion of fastener stress corrosion failures is presented including a review of the history and a description of the mechanism. Case histories are presented to illustrate the problems which can arise when material selection is made without proper regard for the environmental conditions. Mechanical properties and chemical compositions are included for the fasteners discussed. Several aspects of the application of high performance corrosion resistant fasteners are discussed including galvanic compatibility and torque-tension relationships.

  6. Multi-stage FE simulation of hot ring rolling

    NASA Astrophysics Data System (ADS)

    Wang, C.; Geijselaers, H. J. M.; van den Boogaard, A. H.

    2013-05-01

    As a unique and important member of the metal forming family, ring rolling provides a cost effective process route to manufacture seamless rings. Applications of ring rolling cover a wide range of products in aerospace, automotive and civil engineering industries [1]. Above the recrystallization temperature of the material, hot ring rolling begins with the upsetting of the billet cut from raw stock. Next a punch pierces the hot upset billet to form a hole through the billet. This billet, referred to as preform, is then rolled by the ring rolling mill. For an accurate simulation of hot ring rolling, it is crucial to include the deformations, stresses and strains from the upsetting and piercing process as initial conditions for the rolling stage. In this work, multi-stage FE simulations of hot ring rolling process were performed by mapping the local deformation state of the workpiece from one step to the next one. The simulations of upsetting and piercing stages were carried out by 2D axisymmetric models using adaptive remeshing and element erosion. The workpiece for the ring rolling stage was subsequently obtained after performing a 2D to 3D mapping. The commercial FE package LS-DYNA was used for the study and user defined subroutines were implemented to complete the control algorithm. The simulation results were analyzed and also compared with those from the single-stage FE model of hot ring rolling.

  7. Mechanics of Thin Strip Steering in Hot Rolling

    NASA Astrophysics Data System (ADS)

    Jiang, Zhengyi; Tieu, Kiet A.

    2004-06-01

    The hot rolling of thin strip can result in several problems in hot rolling, for instance, the control of strip steering, strip shape and flatness and surface roughness etc. Therefore, the hot rolling of thin strip brings out a requirement of innovative technologies such as the extended control of shape and flatness, steering control and reduction of load by roll gap lubrication. In this paper, the authors focus on the analysis of thin strip snaking movement, as well as solve the related problems such as the shape and flatness due to a larger reduction applied when the strip is thinner. A finite element method was used to simulate this nonsymmetricity rolling considering the non-uniform reduction along the strip width. The calculated spread is compared with the measured values obtained from the rolling mill in laboratory and the friction effect is also discussed.

  8. Corrosion-resistant uranium

    DOEpatents

    Hovis, V.M. Jr.; Pullen, W.C.; Kollie, T.G.; Bell, R.T.

    1981-10-21

    The present invention is directed to the protecting of uranium and uranium alloy articles from corrosion by providing the surfaces of the articles with a layer of an ion-plated metal selected from aluminum and zinc to a thickness of at least 60 microinches and then converting at least the outer surface of the ion-plated layer of aluminum or zinc to aluminum chromate or zinc chromate. This conversion of the aluminum or zinc to the chromate form considerably enhances the corrosion resistance of the ion plating so as to effectively protect the coated article from corrosion.

  9. Corrosion-resistant uranium

    DOEpatents

    Hovis, Jr., Victor M.; Pullen, William C.; Kollie, Thomas G.; Bell, Richard T.

    1983-01-01

    The present invention is directed to the protecting of uranium and uranium alloy articles from corrosion by providing the surfaces of the articles with a layer of an ion-plated metal selected from aluminum and zinc to a thickness of at least 60 microinches and then converting at least the outer surface of the ion-plated layer of aluminum or zinc to aluminum chromate or zinc chromate. This conversion of the aluminum or zinc to the chromate form considerably enhances the corrosion resistance of the ion plating so as to effectively protect the coated article from corrosion.

  10. Influence of oxide scales on the corrosion behaviors of B510L hot-rolled steel strips

    NASA Astrophysics Data System (ADS)

    Man, Cheng; Dong, Chao-fang; Xue, Hui-bin; Xiao, Kui; Li, Xiao-gang; Qi, Hui-bin

    2016-07-01

    The influence of oxide scales on the corrosion behaviors of B510L hot-rolled steel strips was investigated in this study. Focused ion beams and scanning electron microscopy were used to observe the morphologies of oxide scales on the surface and cross sections of the hot-rolled steel. Raman spectroscopy and X-ray diffraction were used for the phase analysis of the oxide scales and corrosion products. The corrosion potential and impedance were measured by anodic polarization and electrochemical impedance spectroscopy. According to the results, oxide scales on the hot-rolled strips mainly comprise iron and iron oxides. The correlation between mass gain and test time follows a power exponential rule in the damp-heat test. The corrosion products are found to be mainly composed of γ-FeOOH, Fe3O4, α-FeOOH, and γ-Fe2O3. The contents of the corrosion products are different on the surfaces of the steels with and without oxide scales. The steel with oxide scales is found to show a higher corrosion resistance and lower corrosion rate.

  11. Corrosion resistant PEM fuel cell

    DOEpatents

    Fronk, Matthew Howard; Borup, Rodney Lynn; Hulett, Jay S.; Brady, Brian K. NY); Cunningham, Kevin M.

    2011-06-07

    A PEM fuel cell having electrical contact elements comprising a corrosion-susceptible substrate metal coated with an electrically conductive, corrosion-resistant polymer containing a plurality of electrically conductive, corrosion-resistant filler particles. The substrate may have an oxidizable metal first layer (e.g., stainless steel) underlying the polymer coating.

  12. Corrosion resistant PEM fuel cell

    DOEpatents

    Fronk, Matthew Howard; Borup, Rodney Lynn; Hulett, Jay S.; Brady, Brian K.; Cunningham, Kevin M.

    2002-01-01

    A PEM fuel cell having electrical contact elements comprising a corrosion-susceptible substrate metal coated with an electrically conductive, corrosion-resistant polymer containing a plurality of electrically conductive, corrosion-resistant filler particles. The substrate may have an oxidizable metal first layer (e.g., stainless steel) underlying the polymer coating.

  13. Corrosion Resistances of Iron-Based Amorphous Metals with Yttrium and Tungsten Additions in Hot Calcium Chloride Brine & Natural Seawater: Fe48Mo14CR15Y2C15B6 and Variants

    SciTech Connect

    Farmer, J; Haslam, J; Day, S; Lian, T; Saw, C; Hailey, P; Choi, J; Yang, N; Blue, C; Peter, W; Payer, J; Perepezko, J; Hildal, K; Branagan, D J; Beardsley, M B; Aprigliano, L

    2006-10-12

    The passive film stability of several Fe-based amorphous metal formulations have been found to be comparable to that of stainless steels and Ni-based Alloy C-22 (UNS No. N06022), based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. Electrochemical studies of the passive film stability of SAM1651 are reported here. Chromium (Cr), molybdenum (Mo) and tungsten (W) provide corrosion resistance; boron (B) enables glass formation; and rare earths such as yttrium (Y) lower critical cooling rate (CCR). Yttrium-containing SAM1651, also known as SAM7 (Fe{sub 48.0}Cr{sub 15.0}Mo{sub 14.0}B{sub 6.0}C{sub 15.0}Y{sub 2.0}), has a critical cooling rate (CCR) of approximately 80 Kelvin per second, while yttrium-free SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) has a higher critical cooling rate of approximately 600 Kelvin per second. SAM1651's low CCR enables it to be rendered as a completely amorphous material in practical materials processes. While the yttrium enables a low CCR to be achieved, it makes the material relatively difficult to atomize, due to increases in melt viscosity. Consequently, the powders have irregular shape, which makes pneumatic conveyance during thermal spray deposition difficult. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer or inhibitor. SAM1651 may also experience crevice corrosion under sufficiently harsh conditions. Both Alloy C-22 and Type 316L stainless lose their resistance to corrosion during thermal spraying, due to the formation of deleterious intermetallic phases which depletes the matrix of key alloy elements, whereas SAM1651 can be applied as coatings with the same corrosion resistance as a fully-dense completely amorphous melt-spun ribbon, provided that its amorphous

  14. MAIN DRIVE MOTOR FOR BLISS #43 HOT ROLL. THIS WESTINGHOUSE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    MAIN DRIVE MOTOR FOR BLISS #43 HOT ROLL. THIS WESTINGHOUSE UNIT HAS SINCE BEEN REPLACED BY A 5000 HP TOSHIBA MOTOR. REHEAT FURNACES ARE SHOWN BEHIND MILL MOTOR. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  15. 75 FR 42782 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-22

    ... party group responses to its notice of institution (75 FR 16504, April 1, 2010) were adequate. A record... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United...-year reviews concerning the countervailing duty order on certain hot-rolled flat-rolled...

  16. 75 FR 16504 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-01

    ... (``Commerce'') issued an antidumping duty order on imports of hot- rolled steel from Japan (64 FR 34778... duty order on hot-rolled steel from Brazil (70 FR 30417, May 26, 2005), the antidumping duty orders on hot-rolled steel from Brazil and Japan (70 FR 30413, May 26, 2005), and the suspended investigation...

  17. Development of a Rolling Process Design Tool for Use in Improving Hot Roll Slab Recovery

    SciTech Connect

    2001-10-01

    The project goal is to develop a numerical modeling capability to optimize the hot rolling process used to produce aluminum plate. This tool will be used in the forming process so that loss of product will be minimized. Product lost in the rolling process requires the energy-intensive steps of remelting and reforming into an ingot.

  18. A contact-type tensionmeter for hot rolling mills

    NASA Astrophysics Data System (ADS)

    Zhao, Xiaoyan; Zhang, Zhaohui; Sun, Yikang; Wang, Jun; Que, Cheng

    2008-12-01

    To improve the hot rolled strip quality and operational stability, a novel tensionmeter based on lever principle is developed which inspects latent waves and provides real references for flatness control in hot rolling process. The contact-type tensionmeter including two segmented rolls can get the transverse tension distribution along the strip width. Tension profile is deduced by different ratio of four force values from the embedded force sensors in tensionmeter system. The compact mechanical structure ensures the tensionmeter's robust stability in hot rolling process, standard hardware and software for data acquisition make the system easy to operate and maintain. The trails have proven tensionmeter successful in improving both strip flatness and mill performance.

  19. Prediction of temperature distribution in the hot rolling of slabs

    NASA Astrophysics Data System (ADS)

    Serajzadeh, S.; Karimi Taheri, A.; Mucciardi, F.

    2002-03-01

    In the process of continuous hot slab rolling, it is vital to know the temperature distribution within the slab along the length of the rolling mill because temperature is the dominant parameter controlling the kinetics of metallurgical transformations and the flow stress of the rolled metal. In other words, the microstructural changes, the mechanical properties as well as the final dimensions of the product and roll-force depend on the temperature distribution within the metal being rolled. In this paper, a mathematical model based on the finite element method is utilized to predict the temperature distribution and microstructural changes during the continuous hot slab rolling process. The effects of various parameters such as the heat of deformation, the work-roll temperature, the rolling speed, and the heat transfer coefficient between the work-roll and the metal are all taken into account in the analyses. To verify the validity of the model and the generated computer code, a comparison is carried out between the theoretical and plant-recorded results.

  20. Corrosion resistant neutron absorbing coatings

    DOEpatents

    Choi, Jor-Shan; Farmer, Joseph C; Lee, Chuck K; Walker, Jeffrey; Russell, Paige; Kirkwood, Jon; Yang, Nancy; Champagne, Victor

    2013-11-12

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  1. Corrosion resistant neutron absorbing coatings

    DOEpatents

    Choi, Jor-Shan; Farmer, Joseph C.; Lee, Chuck K.; Walker, Jeffrey; Russell, Paige; Kirkwood, Jon; Yang, Nancy; Champagne, Victor

    2012-05-29

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  2. Alloying of metals for corrosion resistance

    SciTech Connect

    McCafferty, E.; Hubler, G.K.; Natishan, P.M.

    1989-09-29

    The corrosion resistance of bulk metals is improved by implanting a corrosion-resistant species into the surface of the bulk metal in a layer beginning at the surface and extending to a depth of at least about 50 angstroms. An amount of corrosion-resistant species is deposited so that the oxide layer that forms on the corrosion-resistant species implanted bulk metal is composed of at least about three percent of the oxide of the corrosion-resistant species.

  3. Development of a Rolling Process Design Tool for Use in Improving Hot Roll Slab Recovery

    SciTech Connect

    Couch, R; Becker, R; Rhee, M; Li, M

    2004-09-24

    Lawrence Livermore National Laboratory participated in a U. S. Department of Energy/Office of Industrial Technology sponsored research project 'Development of a Rolling Process Design Tool for Use in Improving Hot Roll Slab Recovery', as a Cooperative Agreement TC-02028 with the Alcoa Technical Center (ATC). The objective of the joint project with Alcoa is to develop a numerical modeling capability to optimize the hot rolling process used to produce aluminum plate. Product lost in the rolling process and subsequent recycling, wastes resources consumed in the energy-intensive steps of remelting and reprocessing the ingot. The modeling capability developed by project partners will be used to produce plate more efficiently and with reduced product loss.

  4. #43 HOT ROLL, A TWOHIGH REVERSING MILL THAT PRODUCES THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    #43 HOT ROLL, A TWO-HIGH REVERSING MILL THAT PRODUCES THE LONGEST COPPER AND ALLOY STRIP IN THE U.S. INDUSTRY. OVERALL LENGTH OF THE RUN-OUT LINE IS 300'. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  5. A high-specific-strength and corrosion-resistant magnesium alloy.

    PubMed

    Xu, Wanqiang; Birbilis, Nick; Sha, Gang; Wang, Yu; Daniels, John E; Xiao, Yang; Ferry, Michael

    2015-12-01

    Ultra-lightweight alloys with high strength, ductility and corrosion resistance are desirable for applications in the automotive, aerospace, defence, biomedical, sporting and electronic goods sectors. Ductility and corrosion resistance are generally inversely correlated with strength, making it difficult to optimize all three simultaneously. Here we design an ultralow density (1.4 g cm(-3)) Mg-Li-based alloy that is strong, ductile, and more corrosion resistant than Mg-based alloys reported so far. The alloy is Li-rich and a solute nanostructure within a body-centred cubic matrix is achieved by a series of extrusion, heat-treatment and rolling processes. Corrosion resistance from the environment is believed to occur by a uniform lithium carbonate film in which surface coverage is much greater than in traditional hexagonal close-packed Mg-based alloys, explaining the superior corrosion resistance of the alloy. PMID:26480229

  6. Corrosion resistant metallic bipolar plate

    DOEpatents

    Brady, Michael P.; Schneibel, Joachim H.; Pint, Bruce A.; Maziasz, Philip J.

    2007-05-01

    A corrosion resistant, electrically conductive component such as a bipolar plate for a PEM fuel cell includes 20 55% Cr, balance base metal such as Ni, Fe, or Co, the component having thereon a substantially external, continuous layer of chromium nitride.

  7. CORROSION RESISTANT JACKETED METAL BODY

    DOEpatents

    Brugmann, E.W.

    1958-08-26

    Reactor faul elements of the elongated cylindrical type which are jacketed in a corrosion resistant material are described. Each feel element is comprised of a plurality of jacketed cylinders of fissionable material in end to end abutting relationship, the jackets being welded together at their adjoining ends to retain the individual segments together and seat the interior of the jackets.

  8. Corrosive resistant heat exchanger

    DOEpatents

    Richlen, Scott L.

    1989-01-01

    A corrosive and errosive resistant heat exchanger which recovers heat from a contaminated heat stream. The heat exchanger utilizes a boundary layer of innocuous gas, which is continuously replenished, to protect the heat exchanger surface from the hot contaminated gas. The innocuous gas is conveyed through ducts or perforations in the heat exchanger wall. Heat from the heat stream is transferred by radiation to the heat exchanger wall. Heat is removed from the outer heat exchanger wall by a heat recovery medium.

  9. Flow Stress Evaluation in Hot Rolling of Steel

    NASA Astrophysics Data System (ADS)

    Aghasafari, P.; Salimi, M.; Daraei, A.

    2014-08-01

    In this paper, an inverse analysis technique is used to obtain the flow curve of materials in a hot rolling finishing mill. This technique is based on minimization of the differences between the experimental and computed values. The flow curves and the friction coefficients at roll/work-piece interface are derived from two different models. Model I is based on simple slab method of analysis. Model II is based on a modified slab method in which the effect of shear stress in calculating the rolling force and torque is taken into account. It is shown that the developed inverse analysis technique is reliable and can simultaneously determine a more accurate flow stress for the material as well as a better estimation for the interface friction factors.

  10. Surface modification for corrosion resistance

    SciTech Connect

    Natesan, K.

    1993-06-01

    The raw gas environments that arise from coal gasification have chemical compositions that are low in pO{sub 2} and moderate-to-high in pS{sub 2}. Metallic materials for service in such an environment undergo predominantly sulfidation attack at temperatures of 400 to 700{degree}C. Modification of alloy compositions in bulk can alter the scaling processes and lead to improvements in corrosion resistance, but the benefits can only be attained at temperatures much higher than the service temperatures of the components. Modification of surfaces of structural components by several of the coating techniques examined in this study showed substantial benefit in corrosion resistance when tested in simulated coal gasification environments. The paper presents several examples of surface modification and their corrosion performance.

  11. In vitro biocompatibility and corrosion resistance of a new implant titanium base alloy.

    PubMed

    Vasilescu, E; Drob, P; Raducanu, D; Cojocaru, V D; Cinca, I; Iordachescu, D; Ion, R; Popa, M; Vasilescu, C

    2010-06-01

    One objective of this work was to study the corrosion resistance of the new implant Ti-10Zr-5Ta-5Nb alloy in physiological fluids of different pH values, simulating the extreme functional conditions. Another objective was in vitro biocompatibility evaluation of the new alloy using human fetal osteoblast cell line hFOB 1.19. Cytocompatibility was assessed by determination of possible material cytotoxic effects, cell morphology and cell adhesion. The thermo-mechanical processing of the new implant alloy consisted in plastic deformation (almost 90%) performed by hot rolling accompanied by an initial and final heat treatment. The new Ti-10Zr-5Ta-5Nb alloy presented self-passivation, with a large passive potential range and low passive current densities, namely, a very good anticorrosive resistance in Ringer solution of acid, neutral and alkaline pH values. Cell viability was not affected by the alloy substrate presence and a very good compatibility was noticed.

  12. Investigation of vanadium and hot corrosion resistance of chromium- and silicon-base coating systems. Annual R and D report, 21 September 1981-20 September 1982

    SciTech Connect

    Barkalow, R.H.

    1982-10-01

    The objective of this program is the identification of advanced overlay coating compositions capable of resisting both the hot corrosion and ash erosion effects due to vanadium, sulfur, and alkali metals in low-grade oils as well as the oxidation/interdiffusion degradation expected to result from cleaner but hotter burning coal-derived liquids. Toward this objective, a program of furnace and burner rig testing was devised to investigate the behavior of the following types of alloys in Na/sub 2/SO/sub 4/, V/sub 2/O/sub 5/, and mixed salt hot corrosion: Ni-Cr-Si alloys of varying Cr and Si content; quaternary and active element additions to Ni-Cr-Si; Cr-base alloys; and Si-34Cr-23Ta. The tests were designed to provide fundamental information about the degradation mechanism and relative resistance versus the major hot corrosion variables (alloy composition, temperature, type and amount of salt, sulfur trioxide in the gaseous environment), with the ultimate goal of identifying systems and compositions suitable for further alloy and process development.

  13. Multi-field coupled numerical simulation of hot reversible rolling process of GCr15 steel rod

    NASA Astrophysics Data System (ADS)

    Gu, Sendong; Zhang, Liwen; Ruan, Jinhua; Mei, Hongyu; Zhen, Yu; Shi, Xinhua

    2013-05-01

    In this paper, based on rolling technology of hot reversible rolling mill, a multi-filed coupled finite element (FE) model of hot reversible rolling process of large dimension cross-section GCr15 steel rod is established. Thermal, mechanical and microstructural phenomena during the rolling process are coupled in the model. By employing grain growth experiment, double and single hit hot compression experiments, the austenite grain size growth mathematical model and recrystallization behavior mathematical models are determined. And a designed subprogram is coupled in the FE model. Actual hot reversible rolling process of GCr15 steel is simulated using the model and the distribution and evolution of different filed-variables, such as temperature, effective strain and austenite grain size are obtained. To verify the model predictions, hot rolling experiments are carried out and the temperature and microstructure of the rolling metal are compared with the predicted results. The comparison between the two sets of data shows a good agreement.

  14. Hot-rolling nanowire transparent electrodes for surface roughness minimization.

    PubMed

    Hosseinzadeh Khaligh, Hadi; Goldthorpe, Irene A

    2014-01-01

    Silver nanowire transparent electrodes are a promising alternative to transparent conductive oxides. However, their surface roughness presents a problem for their integration into devices with thin layers such as organic electronic devices. In this paper, hot rollers are used to soften plastic substrates with heat and mechanically press the nanowires into the substrate surface. By doing so, the root-mean-square surface roughness is reduced to 7 nm and the maximum peak-to-valley value is 30 nm, making the electrodes suitable for typical organic devices. This simple process requires no additional materials, which results in a higher transparency, and is compatible with roll-to-roll fabrication processes. In addition, the adhesion of the nanowires to the substrate significantly increases.

  15. CORROSION RESISTANT JACKETED METAL BODY

    DOEpatents

    Brugmann, E.W.

    1958-08-26

    Jacketed metal bodies of the type used as fuel elements for nuclear reactors, which contain an internal elongated body of fissionable material jacketed in a corrosion resistant metal are described. The ends of the internal bodies are provided with screw threads having a tapered outer end. The jacket material overlaps the ends and extends into the tapered section of the screw threaded opening. Screw caps with a mating tapered section are screwed into the ends of the body to compress the jacket material in the tapered sections to provtde an effective seal against corrosive gases and liquids.

  16. CORROSION RESISTANT JACKETED METAL BODY

    DOEpatents

    Brugmann, E.W.

    1958-08-26

    S>Metal jacketed metallic bodies of the type used as feel elements fer nuclear reactors are presented. The fuel element is comprised of a plurality of jacketed cylindrical bodies joined in end to end abutting relationship. The abutting ends of the internal fissionable bodies are provided with a mating screw and thread means for joining the two together. The jacket material is of a corrosion resistant metal and overlaps the abutting ends of the internal bodies, thereby effectively sealing these bodies from contact with exteral reactive gases and liquids.

  17. Corrosion-resistant sulfur concretes

    NASA Astrophysics Data System (ADS)

    McBee, W. C.; Sullivan, T. A.; Jong, B. W.

    1983-04-01

    Sulfur concretes have been developed by the Bureau of Mines as construction materials with physical and mechanical properties that suit them for use in acid and salt corrosive environments where conventional concretes fail. Mixture design methods were established for preparing sulfur concretes using different types of aggregates and recently developed mixed-modified sulfur cements. Bench-scale testing of the sulfur concretes has shown their potential value. Corrosion resistance, strength, and durability of sulfur concrete are superior to those of conventional materials. Field in situ evaluation tests of the sulfur concretes as replacement for conventional concrete materials are in progress in corrosive areas of 24 commercial chemical, fertilizer, and metallurgical plants.

  18. Corrosion resistant thermal barrier coating

    SciTech Connect

    Levine, S.R.; Miller, R.A.; Hodge, P.E.

    1981-03-01

    A thermal barrier coating system for protecting metal surfaces at high temperature in normally corrosive environments is described. The thermal barrier coating system includes a metal alloy bond coating, the alloy containing nickel, cobalt, iron, or a combination of these metals. The system further includes a corrosion resistant thermal barrier oxide coating containing at least one alkaline earth silicate. The preferred oxides are calcium silicate, barium silicate, magnesium silicate, or combinations of these silicates. Official Gazette of the U.S. Patent and Trademark Office

  19. Characterizing the stretch-flangeability of hot rolled multiphase steels

    SciTech Connect

    Pathak, N.; Butcher, C.; Worswick, M.; Gao, J.

    2013-12-16

    Hole expansion tests are commonly used to characterize the edge stretching limit of a material. Traditionally, a conical punch is used to expand a punched hole until a through-thickness crack appears. However, many automotive stretch flanging operations involve in-plane edge stretching that is best captured with a flat punch. In this paper, hole expansion tests were carried out on two different hot-rolled multiphase steels using both flat and conical punches. The fracture mechanisms for both punch types were investigated using scanning electron microscopy (SEM)

  20. Investigation of vanadium and hot/corrosion resistance of chromium and silicon base coating systems. Semiannual report, 1 April 1980-20 September 1980

    SciTech Connect

    Corey, R.G.; Barkalow, R.H.

    1980-10-01

    A continuing program to evaluate candidate coating alloys for gas turbines which are subjected to hot corrosion by furnace gases is discussed. Hot corrosion test on 10 candidate coating alloys were run at 700 to 900/sup 0/C using air with mixtures of V/sub 2/O/sub 5/ + NaVO/sub 3/ and V/sub 2/O/sub 5/ + PbO. All of the test materials except Si-34Cr-23Ta were severely attacked in these experiments. Weight change data were compromised by breakage of some of the samples, which in turn was probably attributable to extreme brittleness and/or corrosion of grain boundaries in the cast structure. Trends in weight change versus alloy and salt chemistry and correlation of ..delta.. M/A values with degradation microstructure were therefore difficult to establish. The baseline CoCrAlY coating on Mar-M509 was severely attacked but not completely consumed by any of the sodium-vanadium melts; a systematic variation in depth of attack or degradation microstructure with Na:V ratio was not apparent. The attack front of all of the samples was characterized by a beta-denuded zone averaging about 20 mu-m in thickness. Depth of attack was uniform in many areas, but there were numerous incidences of deeper, more irregular corrosion of the type shown in Figure 2. Again, however, the attack front exhibited a well-defined beta-denuded zone in advance of the scale, showing that leaching of Al by the liquid salt deposit was a precursor to metal consumption.

  1. An FE Based On-line Model for the Prediction of Work Roll Thermal Profile in Hot Strip Rolling

    NASA Astrophysics Data System (ADS)

    Choi, Ji Won; Lee, Jung Hyeung; Sun, Cheng Gang; Hwang, Sang Moo

    2010-06-01

    Prediction and control of the thermal deformation of the work roll is vital for enhancing product quality in hot strip and plate rolling. In this paper, we present an on-line model for the prediction of the work roll thermal profile. The model is developed on the basis of an integrated finite element model for the coupled analysis of heat transfer and deformation occurring at the bite zone, to rigorously take into account the effect of various rolling parameters on the thermal behavior of the work roll. The validity of the model is demonstrated through comparison with measurements made in an industrial hot strip mill. Also, an emphasis is given to the examination the effect of some selected rolling parameters in an actual production environment.

  2. 75 FR 47263 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-05

    ....'' \\1\\ See Initiation of Five-Year (``Sunset'') Review, 75 FR 16437 (April 1, 2010) (Notice of..., 75 FR 16437 (2010). Section 351.218(d)(1)(i) of the Department's regulations provides domestic... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the...

  3. 75 FR 64700 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-20

    ... FR 56040 (September 17, 2004) (HRS Order). The order was issued five years after the completion of...-Quality Steel Products from Brazil, 64 FR 38797 (July 19, 1999); see also Final Affirmative Countervailing Duty Determination: Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil, 64...

  4. Effects of microalloying on hot-rolled and cold-rolled Q&P steels

    NASA Astrophysics Data System (ADS)

    Azevedo de Araujo, Ana Luiza

    Third generation advanced high strength steels (AHSS) have been a major focus in steel development over the last decade. The premise of these types of steel is based on the potential to obtain excellent combinations of strength and ductility with low-alloy compositions by forming mixed microstructures containing retained austenite (RA). The development of heat treatments able to achieve the desired structures and properties, such as quenching and partitioning (Q&P) steels, is driven by new requirements to increase vehicle fuel economy by reducing overall weight while maintaining safety and crashworthiness. Microalloying additions of niobium (Nb) and vanadium (V) in sheet products are known to provide strengthening via grain refinement and precipitation hardening and may influence RA volume fraction and transformation behavior. Additions of microalloying elements in Q&P steels have not been extensively studied to date, however. The objective of the present study was to begin to understand the potential roles of Nb and V in hot-rolled and cold-rolled Q&P steel. For that, a common Q&P steel composition was selected as a Base alloy with 0.2C-1.5Si-2.0Mn (wt. %). Two alloys with an addition of Nb (0.02 and 0.04 wt. %) and one with an addition of V (0.06 wt. %) to the Base alloy were investigated. Both hot-rolled and cold-rolled/annealed Q&P simulations were conducted. In the hot-rolled Q&P study, thermomechanical processing was simulated via hot torsion testing in a GleebleRTM 3500, and four coiling temperatures (CT) were chosen. Microstructural evaluation (including RA measurements via electron backscattered diffraction - EBSD) and hardness measurements were performed for all alloys and coiling conditions. The analysis showed that Nb additions led to overall refinement of the prior microstructure. Maximum RA fractions were measured at the 375 °C CT, and microalloying was associated with increased RA in this condition when compared to the Base alloy. A change in

  5. Patterned immobilization of antibodies within roll-to-roll hot embossed polymeric microfluidic channels.

    PubMed

    Feyssa, Belachew; Liedert, Christina; Kivimaki, Liisa; Johansson, Leena-Sisko; Jantunen, Heli; Hakalahti, Leena

    2013-01-01

    This paper describes a method for the patterned immobilization of capture antibodies into a microfluidic platform fabricated by roll-to-roll (R2R) hot embossing on poly (methyl methacrylate) (PMMA). Covalent attachment of antibodies was achieved by two sequential inkjet printing steps. First, a polyethyleneimine (PEI) layer was deposited onto oxygen plasma activated PMMA foil and further cross-linked with glutaraldehyde (GA) to provide an amine-reactive aldehyde surface (PEI-GA). This step was followed by a second deposition of antibody by overprinting on the PEI-GA patterned PMMA foil. The PEI polymer ink was first formulated to ensure stable drop formation in inkjet printing and the printed films were characterized using atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). Anti-CRP antibody was patterned on PMMA foil by the developed method and bonded permanently with R2R hot embossed PMMA microchannels by solvent bonding lamination. The functionality of the immobilized antibody inside the microfluidic channel was evaluated by fluorescence-based sandwich immunoassay for detection of C-reactive protein (CRP). The antibody-antigen assay exhibited a good level of linearity over the range of 10 ng/ml to 500 ng/ml (R(2) = 0.991) with a calculated detection limit of 5.2 ng/ml. The developed patterning method is straightforward, rapid and provides a versatile approach for creating multiple protein patterns in a single microfluidic channel for multiplexed immunoassays.

  6. Patterned Immobilization of Antibodies within Roll-to-Roll Hot Embossed Polymeric Microfluidic Channels

    PubMed Central

    Feyssa, Belachew; Liedert, Christina; Kivimaki, Liisa; Johansson, Leena-Sisko; Jantunen, Heli; Hakalahti, Leena

    2013-01-01

    This paper describes a method for the patterned immobilization of capture antibodies into a microfluidic platform fabricated by roll-to-roll (R2R) hot embossing on poly (methyl methacrylate) (PMMA). Covalent attachment of antibodies was achieved by two sequential inkjet printing steps. First, a polyethyleneimine (PEI) layer was deposited onto oxygen plasma activated PMMA foil and further cross-linked with glutaraldehyde (GA) to provide an amine-reactive aldehyde surface (PEI-GA). This step was followed by a second deposition of antibody by overprinting on the PEI-GA patterned PMMA foil. The PEI polymer ink was first formulated to ensure stable drop formation in inkjet printing and the printed films were characterized using atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). Anti-CRP antibody was patterned on PMMA foil by the developed method and bonded permanently with R2R hot embossed PMMA microchannels by solvent bonding lamination. The functionality of the immobilized antibody inside the microfluidic channel was evaluated by fluorescence-based sandwich immunoassay for detection of C-reactive protein (CRP). The antibody-antigen assay exhibited a good level of linearity over the range of 10 ng/ml to 500 ng/ml (R2 = 0.991) with a calculated detection limit of 5.2 ng/ml. The developed patterning method is straightforward, rapid and provides a versatile approach for creating multiple protein patterns in a single microfluidic channel for multiplexed immunoassays. PMID:23874811

  7. Patterned immobilization of antibodies within roll-to-roll hot embossed polymeric microfluidic channels.

    PubMed

    Feyssa, Belachew; Liedert, Christina; Kivimaki, Liisa; Johansson, Leena-Sisko; Jantunen, Heli; Hakalahti, Leena

    2013-01-01

    This paper describes a method for the patterned immobilization of capture antibodies into a microfluidic platform fabricated by roll-to-roll (R2R) hot embossing on poly (methyl methacrylate) (PMMA). Covalent attachment of antibodies was achieved by two sequential inkjet printing steps. First, a polyethyleneimine (PEI) layer was deposited onto oxygen plasma activated PMMA foil and further cross-linked with glutaraldehyde (GA) to provide an amine-reactive aldehyde surface (PEI-GA). This step was followed by a second deposition of antibody by overprinting on the PEI-GA patterned PMMA foil. The PEI polymer ink was first formulated to ensure stable drop formation in inkjet printing and the printed films were characterized using atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). Anti-CRP antibody was patterned on PMMA foil by the developed method and bonded permanently with R2R hot embossed PMMA microchannels by solvent bonding lamination. The functionality of the immobilized antibody inside the microfluidic channel was evaluated by fluorescence-based sandwich immunoassay for detection of C-reactive protein (CRP). The antibody-antigen assay exhibited a good level of linearity over the range of 10 ng/ml to 500 ng/ml (R(2) = 0.991) with a calculated detection limit of 5.2 ng/ml. The developed patterning method is straightforward, rapid and provides a versatile approach for creating multiple protein patterns in a single microfluidic channel for multiplexed immunoassays. PMID:23874811

  8. 77 FR 66078 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-11-01

    ... hot-rolled steel products from China, Taiwan, Thailand, and Ukraine (66 FR 59561, 59563, 59562, and... of hot-rolled steel products from India and Indonesia (66 FR 60197, 60194, 60198, 60192, and 60198..., subparts A, D, E, and F (19 CFR part 207), as most recently amended at 74 FR 2847 (January 16, 2009)....

  9. Improved corrosion resistance of 316L stainless steel by nanocrystalline and electrochemical nitridation in artificial saliva solution

    NASA Astrophysics Data System (ADS)

    Lv, Jinlong; Liang, Tongxiang

    2015-12-01

    The fluoride ion in artificial saliva significantly changed semiconductor characteristic of the passive film formed on the surface of 316L stainless steels. The electrochemical results showed that nanocrystalline α‧-martensite improved corrosion resistance of the stainless steel in a typical artificial saliva compared with coarse grained stainless steel. Moreover, comparing with nitrided coarse grained stainless steel, corrosion resistance of the nitrided nanocrystalline stainless steel was also improved significantly, even in artificial saliva solution containing fluoride ion. The present study showed that the cryogenic cold rolling and electrochemical nitridation improved corrosion resistance of 316L stainless steel for the dental application.

  10. 75 FR 64246 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Correction to Notice of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-19

    ... Japan, 64 FR 34778 (June 29, 1999). Hot-rolled steel coil which meets the following chemical, physical... Products From Brazil, 67 FR 11093 (March 12, 2002) (``Order''). The Order states incorrectly that ``certain... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From...

  11. Texture evolution and mechanical anisotropy of biomedical hot-rolled Co-Cr-Mo alloy.

    PubMed

    Mori, Manami; Yamanaka, Kenta; Sato, Shigeo; Chiba, Akihiko

    2015-11-01

    Crystallographic textures and their effect on the mechanical anisotropy of a hot-rolled biomedical Co-Cr-Mo alloy were investigated. The hot-rolled Co-28Cr-6Mo-0.13N (mass%) alloy examined here exhibited a monotonic strength increment following hot-rolling reduction, eventually reaching a 0.2% proof stress of 1400 MPa while maintaining acceptable ductility (>10%). The dominant hot-rolling texture was a brass-type component, which is characterized by the alloy's peculiarly low stacking fault energy (SFE) even at hot rolling temperatures, although the minor peaks of the near copper component were also identified. However, because of the onset of dynamic recrystallization (DRX) during the hot rolling process, the texture intensity was relatively weak even after 90% hot rolling, although the grain refinement originating from the DRX was not significant (the "less active DRX" condition increased the strain accumulation during the process, resulting in high-strength samples). The weakened texture development resulted in negligible in-plane anisotropy for the hot-rolled specimen strength, when the specimens were tensile strained in the rolling direction (RD) and transverse direction (TD). The elongation-to-failure, however, exhibited a difference with respect to the tensile loading axis. It is suggested that the ductility anisotropy is closely related to a strain-induced γ (fcc) → ε (hcp) martensitic transformation during tensile loading, resulting in a difference in the proportion of quasi-cleavage fracture surfaces. The obtained results will be helpful in the development of high-strength Co-Cr-Mo alloy plates and sheets, and have implications regarding plastic deformation and texture evolution during the hot rolling of non-conventional metallic materials with low SFE at elevated temperatures, where planar dislocation slips of Shockley partial dislocations and thermally activated process interplay.

  12. Texture evolution and mechanical anisotropy of biomedical hot-rolled Co-Cr-Mo alloy.

    PubMed

    Mori, Manami; Yamanaka, Kenta; Sato, Shigeo; Chiba, Akihiko

    2015-11-01

    Crystallographic textures and their effect on the mechanical anisotropy of a hot-rolled biomedical Co-Cr-Mo alloy were investigated. The hot-rolled Co-28Cr-6Mo-0.13N (mass%) alloy examined here exhibited a monotonic strength increment following hot-rolling reduction, eventually reaching a 0.2% proof stress of 1400 MPa while maintaining acceptable ductility (>10%). The dominant hot-rolling texture was a brass-type component, which is characterized by the alloy's peculiarly low stacking fault energy (SFE) even at hot rolling temperatures, although the minor peaks of the near copper component were also identified. However, because of the onset of dynamic recrystallization (DRX) during the hot rolling process, the texture intensity was relatively weak even after 90% hot rolling, although the grain refinement originating from the DRX was not significant (the "less active DRX" condition increased the strain accumulation during the process, resulting in high-strength samples). The weakened texture development resulted in negligible in-plane anisotropy for the hot-rolled specimen strength, when the specimens were tensile strained in the rolling direction (RD) and transverse direction (TD). The elongation-to-failure, however, exhibited a difference with respect to the tensile loading axis. It is suggested that the ductility anisotropy is closely related to a strain-induced γ (fcc) → ε (hcp) martensitic transformation during tensile loading, resulting in a difference in the proportion of quasi-cleavage fracture surfaces. The obtained results will be helpful in the development of high-strength Co-Cr-Mo alloy plates and sheets, and have implications regarding plastic deformation and texture evolution during the hot rolling of non-conventional metallic materials with low SFE at elevated temperatures, where planar dislocation slips of Shockley partial dislocations and thermally activated process interplay. PMID:26275483

  13. Experiment Research on Hot-Rolling Processing of Nonsmooth Pit Surface.

    PubMed

    Gu, Yun-Qing; Fan, Tian-Xing; Mou, Jie-Gang; Yu, Wei-Bo; Zhao, Gang; Wang, Evan

    2016-01-01

    In order to achieve the nonsmooth surface drag reduction structure on the inner polymer coating of oil and gas pipelines and improve the efficiency of pipeline transport, a structural model of the machining robot on the pipe inner coating is established. Based on machining robot, an experimental technique is applied to research embossing and coating problems of rolling-head, and then the molding process rules under different conditions of rolling temperatures speeds and depth are analyzed. Also, an orthogonal experiment analysis method is employed to analyze the different effects of hot-rolling process apparatus on the embossed pits morphology and quality of rolling. The results also reveal that elevating the rolling temperature or decreasing the rolling speed can also improve the pit structure replication rates of the polymer coating surface, and the rolling feed has little effect on replication rates. After the rolling-head separates from the polymer coating, phenomenon of rebounding and refluxing of the polymer coating occurs, which is the reason of inability of the process. A continuous hot-rolling method for processing is used in the robot and the hot-rolling process of the processing apparatus is put in a dynamics analysis.

  14. Experiment Research on Hot-Rolling Processing of Nonsmooth Pit Surface.

    PubMed

    Gu, Yun-Qing; Fan, Tian-Xing; Mou, Jie-Gang; Yu, Wei-Bo; Zhao, Gang; Wang, Evan

    2016-01-01

    In order to achieve the nonsmooth surface drag reduction structure on the inner polymer coating of oil and gas pipelines and improve the efficiency of pipeline transport, a structural model of the machining robot on the pipe inner coating is established. Based on machining robot, an experimental technique is applied to research embossing and coating problems of rolling-head, and then the molding process rules under different conditions of rolling temperatures speeds and depth are analyzed. Also, an orthogonal experiment analysis method is employed to analyze the different effects of hot-rolling process apparatus on the embossed pits morphology and quality of rolling. The results also reveal that elevating the rolling temperature or decreasing the rolling speed can also improve the pit structure replication rates of the polymer coating surface, and the rolling feed has little effect on replication rates. After the rolling-head separates from the polymer coating, phenomenon of rebounding and refluxing of the polymer coating occurs, which is the reason of inability of the process. A continuous hot-rolling method for processing is used in the robot and the hot-rolling process of the processing apparatus is put in a dynamics analysis. PMID:27022235

  15. Experiment Research on Hot-Rolling Processing of Nonsmooth Pit Surface

    PubMed Central

    Gu, Yun-qing; Fan, Tian-xing; Mou, Jie-gang; Yu, Wei-bo; Zhao, Gang; Wang, Evan

    2016-01-01

    In order to achieve the nonsmooth surface drag reduction structure on the inner polymer coating of oil and gas pipelines and improve the efficiency of pipeline transport, a structural model of the machining robot on the pipe inner coating is established. Based on machining robot, an experimental technique is applied to research embossing and coating problems of rolling-head, and then the molding process rules under different conditions of rolling temperatures speeds and depth are analyzed. Also, an orthogonal experiment analysis method is employed to analyze the different effects of hot-rolling process apparatus on the embossed pits morphology and quality of rolling. The results also reveal that elevating the rolling temperature or decreasing the rolling speed can also improve the pit structure replication rates of the polymer coating surface, and the rolling feed has little effect on replication rates. After the rolling-head separates from the polymer coating, phenomenon of rebounding and refluxing of the polymer coating occurs, which is the reason of inability of the process. A continuous hot-rolling method for processing is used in the robot and the hot-rolling process of the processing apparatus is put in a dynamics analysis. PMID:27022235

  16. Substructural influence in the hot rolling of Al alloys

    NASA Astrophysics Data System (ADS)

    McQueen, H. J.

    1998-06-01

    The industrial rolling of aluminum alloys is generally conducted in multistage schedules of 10-15 passes partly on reversing mills and partly on continuous mills with temperature declining from 500°C to between 300°C and 250°C. Static recrystallization may take place in long intervals after passes with higher temperature and strain. During lower temperature intervals, only static recovery takes place so that in the following passes the flow curves exhibit higher initial stresses. Dynamic recovery decreases gradually through the hot-, warm-, and cold-working ranges but is reduced as the concentration of solutes and particles increase. Recrystallization is much more sensitive to temperature and alloying and is retarded by increased dynamic recovery. The texture of sheet depends on lattice-dependent Taylor rotations during dislocation slip, enhanced recovery of certain deformation band orientations, and preferred nucleation and growth during interpass pauses or annealing. Schedule optimization can be guided by physical simulation or modeling based on recrystallization kinetics to attain selected strengthening substructure, recrystallized grain size, and texture for product earing control.

  17. FE Analysis on Shear Deformation for Asymmetrically Hot-Rolled High-Manganese Steel Strip

    NASA Astrophysics Data System (ADS)

    Sui, Feng-Li; Wang, Xin; Li, Chang-Sheng; Zhao, Jun

    2016-09-01

    Shear deformation along the longitudinal cross section of the high-manganese steel strip has been analyzed in hot asymmetrical rolling process using rigid-plastic finite element model. The friction coefficient between the rolls and the strip surfaces, the diameter of the work rolls, the speed ratio for the lower/upper rolls, the reduction rate and the initial temperature of the billet were all taken into account. Influence of these process parameters on the shear stress, the shear strain and the related shear strain energy in the center layer of the hot-rolled strip was analyzed. It is indicated that increasing the speed ratio, the reduction rate and the work roll diameter is an effective way to accumulate more shear strain energy in the strip center. A mathematical model reflecting the relationship between the shear strain energy and the process parameters has been established.

  18. Recent developments in modeling of hot rolling processes: Part I - Fundamentals

    NASA Astrophysics Data System (ADS)

    Hirt, Gerhard; Bambach, Markus; Seuren, Simon; Henke, Thomas; Lohmar, Johannes

    2013-05-01

    The numerical simulation of industrial rolling processes has gained substantial relevance over the past decades. A large variety of models have been put forward to simulate single and multiple rolling passes taking various interactions between the process, the microstructure evolution and the rolling mill into account. On the one hand, these include sophisticated approaches which couple models on all scales from the product's microstructure level up to the elastic behavior of the roll stand. On the other hand, simplified but fast models are used for on-line process control and automatic pass schedule optimization. This publication gives a short overview of the fundamental equations used in modeling of hot rolling of metals. Part II of this paper will present selected applications of hot rolling simulations.

  19. Environmental Cracking of Corrosion Resistant Alloys in the Chemical Process Industry - A Review

    SciTech Connect

    Rebak, R B

    2006-12-04

    A large variety of corrosion resistant alloys are used regularly in the chemical process industry (CPI). The most common family of alloys include the iron (Fe)-based stainless steels, nickel (Ni) alloys and titanium (Ti) alloys. There also other corrosion resistant alloys but their family of alloys is not as large as for the three groups mentioned above. All ranges of corrosive environments can be found in the CPI, from caustic solutions to hot acidic environments, from highly reducing to highly oxidizing. Stainless steels are ubiquitous since numerous types of stainless steels exist, each type tailored for specific applications. In general, stainless steels suffer stress corrosion cracking (SCC) in hot chloride environments while high Ni alloys are practically immune to this type of attack. High nickel alloys are also resistant to caustic cracking. Ti alloys find application in highly oxidizing solutions. Solutions containing fluoride ions, especially acid, seem to be aggressive to almost all corrosion resistant alloys.

  20. Corrosion resistant coatings from conducting polymers

    SciTech Connect

    Wrobleski, D.A.; Benicewicz, B.C.; Thompson, K.G.; Bryan, C.J.

    1993-12-01

    Cr-based corrosion resistant undercoatings will have to be replaced because of environmental and health concerns. A coating system of a conducting polyaniline primer layer topcoated with epoxy or polyurethane, is being evaluated for corrosion resistance on mild steel in 0.1 M HCl or in a marine setting. Results of both laboratory and Beach Site testing indicate that this coating is very effective; even when the coatings are scratched to expose bare metal, the coated samples show very little signs of corrosion in the exposed area. 3 figs, 6 refs.

  1. Corrosion resistant storage container for radioactive material

    DOEpatents

    Schweitzer, Donald G.; Davis, Mary S.

    1990-01-01

    A corrosion resistant long-term storage container for isolating radioactive waste material in a repository. The container is formed of a plurality of sealed corrosion resistant canisters of different relative sizes, with the smaller canisters housed within the larger canisters, and with spacer means disposed between judxtaposed pairs of canisters to maintain a predetermined spacing between each of the canisters. The combination of the plural surfaces of the canisters and the associated spacer means is effective to make the container capable of resisting corrosion, and thereby of preventing waste material from leaking from the innermost canister into the ambient atmosphere.

  2. Corrosion resistant storage container for radioactive material

    DOEpatents

    Schweitzer, D.G.; Davis, M.S.

    1984-08-30

    A corrosion resistant long-term storage container for isolating high-level radioactive waste material in a repository is claimed. The container is formed of a plurality of sealed corrosion resistant canisters of different relative sizes, with the smaller canisters housed within the larger canisters, and with spacer means disposed between juxtaposed pairs of canisters to maintain a predetermined spacing between each of the canisters. The combination of the plural surfaces of the canisters and the associated spacer means is effective to make the container capable of resisting corrosion, and thereby of preventing waste material from leaking from the innermost canister into the ambient atmosphere.

  3. 78 FR 40428 - Certain Hot-Rolled Carbon Steel Flat Products from India: Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-05

    ..., 78 FR 6291 (January 30, 2013) (Initiation Notice). \\2\\ See id., 78 FR 6292. Nucor and U.S. Steel... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products from India: Rescission of... administrative review of the antidumping duty order on certain hot- rolled carbon steel flat products (hot...

  4. Oxidation corrosion resistant superalloys and coatings

    NASA Technical Reports Server (NTRS)

    Jackson, Melvin R. (Inventor); Rairden, III, John R. (Inventor)

    1980-01-01

    An article of manufacture having improved high temperature oxidation and corrosion resistance comprising: (a) a superalloy substrate containing a carbide reinforcing phase, and (b) a coating consisting of chromium, aluminum, carbon, at least one element selected from iron, cobalt or nickel, and optionally an element selected from yttrium or the rare earth elements.

  5. Oxidation corrosion resistant superalloys and coatings

    NASA Technical Reports Server (NTRS)

    Jackson, Melvin R. (Inventor); Rairden, III, John R. (Inventor)

    1978-01-01

    An article of manufacture having improved high temperature oxidation and corrosion resistance comprising: (a) a superalloy substrate containing a carbide reinforcing phase, and (b) a coating consisting of chromium, aluminum, carbon, at least one element selected from iron, cobalt or nickel, and optionally an element selected from yttrium or the rare earth elements.

  6. Disposable roll-to-roll hot embossed electrophoresis chip for detection of antibiotic resistance gene mecA in bacteria.

    PubMed

    Liedert, Ralph; Amundsen, Lotta K; Hokkanen, Ari; Mäki, Minna; Aittakorpi, Anne; Pakanen, Mikko; Scherer, James R; Mathies, Richard A; Kurkinen, Marika; Uusitalo, Sanna; Hakalahti, Leena; Nevanen, Tarja K; Siitari, Harri; Söderlund, Hans

    2012-01-21

    We present a high-throughput roll-to-roll (R2R) manufacturing process for foil-based polymethyl methacrylate (PMMA) chips of excellent optical quality. These disposable, R2R hot embossed microfluidic chips are used for the identification of the antibiotic resistance gene mecA in Staphylococcus epidermidis. R2R hot embossing is an emerging manufacturing technology for polymer microfluidic devices. It is based on continuous feeding of a thermoplastic foil through a pressurized area between a heated embossing cylinder and a blank counter cylinder. Although mass fabrication of foil-based microfluidic chips and their use for biological applications were foreseen already some years ago, no such studies have been published previously.

  7. Disposable roll-to-roll hot embossed electrophoresis chip for detection of antibiotic resistance gene mecA in bacteria.

    PubMed

    Liedert, Ralph; Amundsen, Lotta K; Hokkanen, Ari; Mäki, Minna; Aittakorpi, Anne; Pakanen, Mikko; Scherer, James R; Mathies, Richard A; Kurkinen, Marika; Uusitalo, Sanna; Hakalahti, Leena; Nevanen, Tarja K; Siitari, Harri; Söderlund, Hans

    2012-01-21

    We present a high-throughput roll-to-roll (R2R) manufacturing process for foil-based polymethyl methacrylate (PMMA) chips of excellent optical quality. These disposable, R2R hot embossed microfluidic chips are used for the identification of the antibiotic resistance gene mecA in Staphylococcus epidermidis. R2R hot embossing is an emerging manufacturing technology for polymer microfluidic devices. It is based on continuous feeding of a thermoplastic foil through a pressurized area between a heated embossing cylinder and a blank counter cylinder. Although mass fabrication of foil-based microfluidic chips and their use for biological applications were foreseen already some years ago, no such studies have been published previously. PMID:22127494

  8. A corrosive resistant heat exchanger

    DOEpatents

    Richlen, S.L.

    1987-08-10

    A corrosive and erosive resistant heat exchanger which recovers heat from a contaminated heat stream. The heat exchanger utilizes a boundary layer of innocuous gas, which is continuously replenished, to protect the heat exchanger surface from the hot contaminated gas. The innocuous gas is pumped through ducts or perforations in the heat exchanger wall. Heat from the heat stream is transferred by radiation to the heat exchanger wall. Heat is removed from the outer heat exchanger wall by a heat recovery medium. 3 figs., 3 tabs.

  9. Recent developments on corrosion-resistant diffusion coatings

    SciTech Connect

    Kung, S.C.; Rapp, R.A.

    1999-07-01

    The halide-activated pack cementation process has been used to grow corrosion-resistant diffusion coatings for a variety of traditional and advanced materials. Further understanding of the thermodynamics for packs activated by a selected pair of halide salts has led to the codeposition of two elements to form adherent coatings with compositions resistant to cyclic oxidation and other corrosion attack. The coating method has been applied in various novel ways to protect advanced materials. For example, different schemes are presented to create effective coatings for the application of materials for hot-gas cleanup and heat-exchanger tubes in combined-cycle coal-fired power generating systems. Likewise, developmental refractory-metal aluminides have been protected by either aluminizing or siliciding. The protection of Mo by a pack-grown Mo(Si,Ge){sub 2} coating may eliminate the occurrence of pesting in low-temperature oxidation. Traditional steels for boiler applications can be protected by the codeposition of Cr and Si to grow a ferrite surface layer with an approximate composition of Fe-25Cr-3Si. Alternatively, the codeposition of Al and Cr can yield a very corrosion-resistant composition of Fe{sub 3}(Al,Cr).

  10. Corrosion resistance characterization of porous alumina membrane supports

    SciTech Connect

    Dong Yingchao; Lin Bin; Zhou Jianer; Zhang Xiaozhen; Ling Yihan; Liu Xingqin; Meng Guangyao; Hampshire, Stuart

    2011-04-15

    Tubular porous alumina ceramic membrane supports were fabricated by an extrusion-drying-sintering process and then characterized in detail in terms of corrosion resistance in both H{sub 2}SO{sub 4} and NaOH aqueous solutions. Variations in the properties of the alumina supports such as mass loss percent, mechanical strength, open porosity and pore size distribution were studied before and after corrosion under different conditions. In addition, the microstructures were analyzed using scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction before and after corrosion. The fabricated porous alumina supports offer possibilities for some potential applications as micro-filtration or ultra-filtration membrane supports, as well as in the pre-treatment of strongly acidic industrial waste-liquids. - Research highlights: {yields} Porous alumina membrane supports fabricated by extrusion-drying-sintering process. {yields} Corrosion resistance in 20 wt.% H{sub 2}SO{sub 4} and 1, 5, 10 wt.% NaOH aqueous solutions. {yields} Rapid mass loss and loss of flexural strength occurred in hot NaOH solution. {yields} Resistant to strong acid corrosion with low mass loss, low flexural strength loss. {yields} Porous alumina supports have potential for treatment of strong acid waste liquids.

  11. Texture Evolution of Single-Pass Hot-Rolled 5052/AZ31/5052 Clad Sheets

    NASA Astrophysics Data System (ADS)

    Nie, Huihui; Liang, Wei; Yang, Fuqian; Zheng, Liuwei; Li, Xianrong; Fan, Haiwei

    2016-08-01

    Three-layered 5052/AZ31/5052 clad sheets with maximum rolling reductions of 33% and 48% were prepared, using single-pass hot rolling followed by thermal annealing at 200°C for 1 h. The evolutions of microstructures and textures were analyzed. The experimental results show that the AZ31 layer exhibited a typical deformation microstructure with rolling-induced twins. The AZ31 layer with the 33% rolling reduction possessed a texture with the basal pole tilting about 35° away from normal direction to transverse direction and the majority of twins consists of {10 bar{1} 1}-{10 bar{1} 2} double twins and {10 bar{1} 2} tensile twins. The AZ31 layer with the 48% rolling reduction possessed a typical basal texture because {10 bar{1} 1} compression twins were activated by c-axis strain to compete with the tensile twins. No intermetallics were observed after annealing, and recrystallization occurred preferentially at the interface between AZ31 and 5052. The typical rolling texture of the 5052 layer disappeared, and the stable {001} <110> rotation cube component was dominant. The tensile test of the rolled three-layered 5052/AZ31/5052 clad sheets was performed. The tensile experimental results show that the annealed clad sheets with 33% rolling reduction and smaller degree of recrystallization have the largest elongation of 22.5% and larger ultimate tensile strength (UTS) than the annealed clad sheets with 48% rolling reduction.

  12. Properties of Galvanized and Galvannealed Advanced High Strength Hot Rolled Steels

    SciTech Connect

    V.Y. Guertsman; E. Essadiqi; S. Dionne; O. Dremmailova; R. Bouchard; B. Voyzelle; J. McDermid; R. Fourmentin

    2008-04-01

    The objectives of the project were (i) to develop the coating process information to achieve good quality coatings on 3 advanced high strength hot rolled steels while retaining target mechanical properties, (ii) to obtain precise knowledge of the behavior of these steels in the various forming operations and (iii) to establish accurate user property data in the coated conditions. Three steel substrates (HSLA, DP, TRIP) with compositions providing yield strengths in the range of 400-620 MPa were selected. Only HSLA steel was found to be suitable for galnaizing and galvannealing in the hot rolled condition.

  13. The Evolution of the Surface Morphologies and Microstructures of an Unleveled Hot-Rolled Steel Strip During Cold Rolling After Hydrogen Reduction

    NASA Astrophysics Data System (ADS)

    Jing, Yu-An; Shang, Qiuyue; Zang, Xiaoming; Zhang, Lei; Peng, Xingdong; Jia, Pinfeng

    2016-01-01

    The removal of oxide scale from a hot-rolled strip surface can completely eliminate environmental pollution if performed by hydrogen-reduction descaling instead of traditional pickling descaling. However, a large number of cracks appear on the surface of a leveled hot-rolled steel strip after hydrogen reduction. This effect is likely to impede the application of reduction descaling to cold-rolled products. Nevertheless, there are almost no cracks on the surface of an unleveled hot-rolled steel strip if the hot-rolled steel strip is not subjected to repeated bending by the leveler machine. The surface quality of a reduced steel strip will be better than that of a pickled steel strip. To investigate the evolution of the surface morphologies, microstructures, and properties of an unleveled strip steel during cold rolling, unleveled strip steel samples were rolled using a four-high mill after hydrogen reduction and after pickling. The surface morphologies and cross-sectional microstructures of the samples were observed by SEM, and the surface-roughness values were measured using a TR200 profilometer before and after cold-rolling deformation. The evolution of the surface morphologies and cross-sectional microstructures of the sample after cold rolling were analyzed. The results show that the oxide scale formed on the surface turns into a metallic iron layer, and a decarburization layer appears between the metallic iron layer and the steel matrix after hydrogen reduction. Few cracks, besides pores, and bubbles, appeared on the surface of the sample after hydrogen reduction. The pores and bubbles were roll-flattened after five passes of cold rolling. The work hardening degree and mechanical properties of the reduced sample are similar to those of the pickled sample after cold rolling. Compared with the rolled sample after pickling, the surface qualities of the reduced samples are better than those of the pickled samples and better than those of the reduced samples that

  14. Pitting corrosion resistant austenite stainless steel

    DOEpatents

    van Rooyen, D.; Bandy, R.

    A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

  15. Conducting polymers as corrosion resistant coatings

    SciTech Connect

    Wrobleski, D.A.; Benicewicz, B.C.

    1994-09-01

    Although the majority of top coatings used for corrosion protection are electrically insulating, previous workers have proposed using an electrically active barrier for corrosion control. The most effective corrosion resistant undercoatings in use today are based on chromium compounds. Coatings based on other materials will need to replace these coatings by the turn of the century because of environmental and health concerns. For this reason the authors have begun an investigation of the use of conducting polymers as corrosion resistant coatings as an alternative to metal-based coatings. Conducting polymers have long been considered to be unsuitable for commercial processing, hindering their use for practical applications. Research in the field of electrically conducting polymers has recently produced a number of polymers such as polyaniline and its derivatives which are readily soluble in common organic solvents. The authors coating system, consisting of a conducting polyaniline primer layer, topcoated with epoxy or polyurethane, has been evaluated for corrosion resistance on mild steel substrates. In this paper, the authors report the results of laboratory testing under acidic and saline conditions and the results of testing in the severe launch environment at the Beach Testing Facility at Kennedy Space Center. The launch environment consists of exposure to corrosive HCl exhaust fumes and the salt spray from the Atlantic Ocean.

  16. Corrosion Resistances of Iron-Based Amorphous Metals with Yttrium and Tungsten Additions in Hot Calcium Chloride Brine & Natural Seawater: Fe48Mo14Cr15Y2C15B6 and W-Containing Variants

    SciTech Connect

    Farmer, J C; Haslam, J; Day, S; Lian, T; Saw, C; Hailey, P; Choi, J; Yang, N; Blue, C; Peter, W; Payer, J; Branagan, D J

    2006-10-20

    Yttrium-containing SAM1651 (Fe{sub 48.0}Cr{sub 15.0}Mo{sub 14.0}B{sub 6.0}C{sub 15.0}Y{sub 2.0}), has a critical cooling rate (CCR) of approximately 80 Kelvin per second, while SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) with no yttrium has a higher critical cooling rate of approximately 600 Kelvin per second. SAM1651's low CCR enables it to be rendered as a completely amorphous material in practical materials processes. Chromium (Cr), molybdenum (Mo) and tungsten (W) provide corrosion resistance; boron (B) enables glass formation; and rare earths such as yttrium (Y) lower critical cooling rate (CCR). The passive film stability of these Fe-based amorphous metal formulations have been found to be superior to that of conventional stainless steels, and comparable to that of Ni-based alloys, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates.

  17. 76 FR 48143 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-08

    ...: Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China, 66 FR 59561 (November... Review: Certain Hot-Rolled Carbon Steel Flat Products from the People's Republic of China, 72 FR 41710..., 74 FR 40165 (August 11, 2009), at n.1. \\2\\ See Initiation of Antidumping and Countervailing...

  18. 75 FR 18152 - Certain Hot-Rolled Carbon Steel Flat Products from India: Extension of Time Limit for Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-09

    ...: Preliminary Results of Countervailing Duty Administrative Review, 75 FR 1496 (January 11, 2010). Therefore... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products from India: Extension of Time... countervailing duty order on certain hot- rolled carbon steel flat products from India covering the...

  19. 77 FR 14341 - Certain Hot-Rolled Carbon Steel Flat Products From Taiwan: Notice of Rescission of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-09

    ... Antidumping and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 76 FR 82268... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From Taiwan: Notice of... an administrative review of the antidumping duty order on certain hot-rolled carbon steel...

  20. 75 FR 59689 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-28

    ... Administrative Review, 73 FR 40295 (July 14, 2008) (Final Results), and accompanying Issues and Decision... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court... administrative review of the countervailing duty order on certain hot-rolled carbon steel flat products...

  1. 76 FR 77775 - Certain Hot-Rolled Carbon Steel Flat Products From India: Amended Final Results of Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-14

    ..., 75 FR 43448 (July 26, 2010) (Final Results), and accompanying Issues and Decision Memorandum. Tata... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Amended Final... administrative review of the countervailing duty order on certain ] hot-rolled carbon steel flat products...

  2. 75 FR 80455 - Certain Hot-Rolled Carbon Steel Flat Products From India: Amended Final Results of Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-22

    ..., 73 FR 40295 (July 14, 2008) (Final Results), and accompanying Issues and Decision Memorandum (``I&D... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Amended Final... administrative review of the countervailing duty order on certain hot-rolled carbon steel flat products...

  3. 78 FR 15703 - Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, the People's Republic of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-03-12

    ...'') Review, 77 FR 66439 (November 5, 2012). The Department received a notice of intent to participate from... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, the... the second sunset reviews of the antidumping duty orders on certain hot-rolled carbon steel...

  4. 75 FR 55742 - Certain Hot-Rolled Carbon Steel Flat Products from India: Extension of Time Limit for Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-14

    ... FR 4770 ] (January 29, 2010) (``Initiation Notice''). The current deadline for the preliminary... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products from India: Extension of Time... antidumping duty administrative review of certain hot- rolled carbon steel flat products from India for...

  5. SASS Applied to Optimum Work Roll Profile Selection in the Hot Rolling of Wide Steel

    NASA Astrophysics Data System (ADS)

    Nolle, Lars

    The quality of steel strip produced in a wide strip rolling mill depends heavily on the careful selection of initial ground work roll profiles for each of the mill stands in the finishing train. In the past, these profiles were determined by human experts, based on their knowledge and experience. In previous work, the profiles were successfully optimised using a self-organising migration algorithm (SOMA). In this research, SASS, a novel heuristic optimisation algorithm that has only one control parameter, has been used to find the optimum profiles for a simulated rolling mill. The resulting strip quality produced using the profiles found by SASS is compared with results from previous work and the quality produced using the original profile specifications. The best set of profiles found by SASS clearly outperformed the original set and performed equally well as SOMA without the need of finding a suitable set of control parameters.

  6. 76 FR 36081 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil and Japan: Revocation of the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-21

    ... Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia, 76 FR 34101 (June...'') Review, 75 FR 16437 (April 1, 2010). The Department completed expedited reviews for the AD orders. The... Reviews of the Antidumping Duty Orders, 75 FR 47541 (August 6, 2010). After receiving adequate...

  7. 75 FR 75455 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of Full...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-03

    ...: Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, 64 FR 38741, 38744 (July 19... FR 16437 (April 1, 2010). The domestic interested parties timely filed a notice of intent to...-Quality Steel Products from Brazil: Preliminary Results of Full Sunset Review, 75 FR 43931 (July 27,...

  8. Effects of phosphorus on corrosion resistance of electroless nickel in 50% sodium hydroxide

    SciTech Connect

    Zeller, R.L. III ); Salvati, L. )

    1994-06-01

    Nickel (Ni) and electroless nickel (EN) coatings are used extensively in caustic soda (NaOH) service. The corrosion resistance of an EN coating is dependent upon phosphorus (P) content, but not in the trend expected. High-phosphorus EN (HPEN) coatings have poorer corrosion resistance in hot, concentrated sodium hydroxide (NaOH) than low-phosphorus (LPEN) and medium-phosphorus (MPEN) coatings, which have a corrosion resistance comparable to Ni. The purpose of this work was to quantify the effect of P in EN coatings on their corrosion resistance in 50% NaOH at room temperature (RT). Electrochemical techniques were used to investigate the corrosion processes. X-ray photoelectron spectroscopy (XPS) was used to characterize coating surfaces. Very low corrosion rates ([<=] [mu]m/y) were measured for all coatings. It was proposed that the detrimental effect of P in EN coatings exposed to a concentrated NaOH environment was a result of the higher solubility of nickel phosphate (Ni[sub 3][PO[sub 4

  9. Corrosion resistance of aluminum-magnesium alloys in glacial acetic acid

    SciTech Connect

    Zaitseva, L.V.; Romaniv, V.I.

    1984-05-01

    Vessels for the storage and conveyance of glacial acetic acid are produced from ADO and AD1 aluminum, which are distinguished by corrosion resistance, weldability and workability in the hot and cold conditions but have low tensile strength. Aluminum-magnesium alloys are stronger materials close in corrosion resistance to technical purity aluminum. An investigation was made of the basic alloying components on the corrosion resistance of these alloys in glacial acetic acid. Both the base metal and the weld joints were tested. With an increase in temperature the corrosion rate of all of the tested materials increases by tens of times. The metals with higher magnesium content show more pitting damage. The relationship of the corrosion resistance of the alloys to magnesium content is confirmed by the similar intensity of failure of the joint metal of all of the investigated alloys and by electrochemical investigations. The data shows that AMg3 alloy is close to technically pure ADO aluminum. However, the susceptibility of even this material to local corrosion eliminates the possibility of the use of aluminum-magnesium alloys as reliable constructional materials in glacial acetic acid.

  10. Alloy 33, a new corrosion resistant austenitic material for the refinery industry and related applications

    SciTech Connect

    Koehler, M.; Heubner, U.; Eichenhofer, K.W.; Renner, M.

    1995-09-01

    A new corrosion resistant austenitic material alloyed with nominally (wt. %) 33 Cr, 32 Fe, 31 Ni, 1.6 Mo, 0.6 Cu, 0.4 N exhibits excellent resistance to general and local corrosion in hot mineral acids and chloride bearing solutions. Furthermore, the new alloy stands out for its superior corrosion resistance in many other corrosive environments from acidic to alkaline including resistance to stress corrosion cracking. In mixed HNO{sub 3}/HF acids the corrosion resistance of Alloy 33 is superior to high chromium nickel-base alloys. In NAOH solutions the new alloy is applicable to conditions where the known stainless steels fail. Due to its high nitrogen content the new alloy exhibits a small grain size in its solution annealed condition and, consequently, a high yield strength and excellent toughness CP properties. Alloy 33 is easily welded without filler or using matching filler metal. Typical applications of Alloy 33 include heat exchangers, condenser tubes and other equipment for the Refinery Industry and the Chemical Process Industry as well as light weight structures in the Offshore Industry. Especially the multi-purpose character of Alloy 33 with respect to its corrosion resistance as well to acidic and alkaline media as to chloride bearing cooling waters opens a wide variety of applications.

  11. Hot embossing holographic images in BOPP shrink films through large-area roll-to-roll nanoimprint lithography

    NASA Astrophysics Data System (ADS)

    Jiang, Menglin; Lin, Shiwei; Jiang, Wenkai; Pan, Nengqian

    2014-08-01

    Diffraction grating-based holographic images have been successfully replicated in biaxially oriented polypropylene (BOPP) shrink films through large-area roll-to-roll nanoimprint technique. Such hot embossing of holographic images on BOPP films represents a promising means of creating novel security features in packaging applications. The major limitation of the high-quality replication is the relatively large thermal shrinkage of BOPP shrink film. However, although an appropriate shrinkage is demanded after embossing, over-shrinking not only causes distortion in embossed images, but also reduces the various properties of BOPP shrink films mainly due to the disappearance of orientation. The effects of embossing temperature on the mechanical, thermal and optical properties as well as polymer surface morphologies were systematically analyzed. The results show that the optimal process parameters are listed as follows: the embossing temperature at 104-110 °C, embossing force 6 kg/cm2 and film speed 32 m/min. The variation in flow behavior of polymer surface during hot embossing process is highly dependent on the temperature. In addition, the adhesion from the direct contact between the rubber press roller and polymer surfaces is suggested to cause the serious optical properties failure.

  12. Extended Kalman Filter Based Neural Networks Controller For Hot Strip Rolling mill

    NASA Astrophysics Data System (ADS)

    Moussaoui, A. K.; Abbassi, H. A.; Bouazza, S.

    2008-06-01

    The present paper deals with the application of an Extended Kalman filter based adaptive Neural-Network control scheme to improve the performance of a hot strip rolling mill. The suggested Neural Network model was implemented using Bayesian Evidence based training algorithm. The control input was estimated iteratively by an on-line extended Kalman filter updating scheme basing on the inversion of the learned neural networks model. The performance of the controller is evaluated using an accurate model estimated from real rolling mill input/output data, and the usefulness of the suggested method is proved.

  13. Extended Kalman Filter Based Neural Networks Controller For Hot Strip Rolling mill

    SciTech Connect

    Moussaoui, A. K.; Abbassi, H. A.; Bouazza, S.

    2008-06-12

    The present paper deals with the application of an Extended Kalman filter based adaptive Neural-Network control scheme to improve the performance of a hot strip rolling mill. The suggested Neural Network model was implemented using Bayesian Evidence based training algorithm. The control input was estimated iteratively by an on-line extended Kalman filter updating scheme basing on the inversion of the learned neural networks model. The performance of the controller is evaluated using an accurate model estimated from real rolling mill input/output data, and the usefulness of the suggested method is proved.

  14. Corrosion resistant process piping changes in economics

    SciTech Connect

    Lain, E.H. Jr.

    1996-07-01

    In recent years, the process piping industry has seen dramatic changes occur in corrosion resistant materials. Some changes have occurred in the form of new and modified materials becoming available. However, the most dramatic changes have occurred in the pricing of some older and well known materials. These economic changes have been dramatic and quick, so much so that the old established budget pricing ``rules of thumb`` used for many years to estimate piping projects are no longer valid. In many instances, the prices of some premium metals (titanium, for example) are now on a comparatively equal basis even with high alloys when all factors including densities, special fabrication requirements and service life are taken into account. The purpose of this paper is to discuss some commonly encountered corrosion resistant piping materials, a brief summary of their chemical and mechanical properties and usage. However, the focus of the paper presented will be economic. It will detail the current raw material prices for high alloys including duplex stainless steels, nickel and nickel alloys, Hastelloys+, as well as the reactive metals, zirconium and titanium. In addition, a typical fabricated piping spool in various diameters will be estimated for all of the above metals and the results plotted in graphical format for quick comparison. Last, a quick method will be presented to estimate as fabricated piping costs if the base material price for pipe is known.

  15. Recent developments in modeling of hot rolling processes: Part II - Applications

    NASA Astrophysics Data System (ADS)

    Hirt, Gerhard; Bambach, Markus; Seuren, Simon; Henke, Thomas; Lohmar, Johannes

    2013-05-01

    This publication gives a short overview of current developments in modeling and simulation of hot rolling processes of metals at the Institute of Metal Forming of RWTH Aachen University. It is based on the fundamentals treated in Part I also contained in this conference issue. It features applications in the field of fast on-line models, where a fast multi-stage rolling model and an analytical approach for predicting the through-thickness shear distribution are presented. In addition, a new concept for sensitivity analysis by automatic differentiation is introduced and discussed. Finally, applications of rolling simulations in the field of integrated computational materials engineering are presented with a focus on TWIP and linepipe steels as well as aluminum.

  16. 46 CFR 111.01-11 - Corrosion-resistant parts.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Corrosion-resistant parts. 111.01-11 Section 111.01-11 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS General § 111.01-11 Corrosion-resistant parts. Each enclosure and part of electric equipment that can be damaged...

  17. 46 CFR 111.01-11 - Corrosion-resistant parts.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 4 2013-10-01 2013-10-01 false Corrosion-resistant parts. 111.01-11 Section 111.01-11 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS General § 111.01-11 Corrosion-resistant parts. Each enclosure and part of...

  18. 46 CFR 111.01-11 - Corrosion-resistant parts.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 4 2011-10-01 2011-10-01 false Corrosion-resistant parts. 111.01-11 Section 111.01-11 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS General § 111.01-11 Corrosion-resistant parts. Each enclosure and part of...

  19. 46 CFR 111.01-11 - Corrosion-resistant parts.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 4 2014-10-01 2014-10-01 false Corrosion-resistant parts. 111.01-11 Section 111.01-11 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS General § 111.01-11 Corrosion-resistant parts. Each enclosure and part of...

  20. 46 CFR 111.01-11 - Corrosion-resistant parts.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 4 2012-10-01 2012-10-01 false Corrosion-resistant parts. 111.01-11 Section 111.01-11 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS General § 111.01-11 Corrosion-resistant parts. Each enclosure and part of...

  1. Preparation Model Based Control System For Hot Steel Strip Rolling Mill Stands

    NASA Astrophysics Data System (ADS)

    Bouazza, S. E.; Abbassi, H. A.; Moussaoui, A. K.

    2008-06-01

    As part of a research project on El-hadjar Hot Steel Rolling Mill Plant Annaba Algeria a new Model based control system is suggested to improve the performance of the hot strip rolling mill process. In this paper off-line model based controllers and a process simulator are described. The process models are based on the laws of physics. these models can predict the future behavior and the stability of the controlled process very reliably. The control scheme consists of a control algorithm. This Model based Control system is evaluated on a simulation model that represents accurately the dynamic of the process. Finally the usefulness to the Steel Industry of the suggested method is highlighted.

  2. Application of multi-scale feature extraction to surface defect classification of hot-rolled steels

    NASA Astrophysics Data System (ADS)

    Xu, Ke; Ai, Yong-hao; Wu, Xiu-yong

    2013-01-01

    Feature extraction is essential to the classification of surface defect images. The defects of hot-rolled steels distribute in different directions. Therefore, the methods of multi-scale geometric analysis (MGA) were employed to decompose the image into several directional subbands at several scales. Then, the statistical features of each subband were calculated to produce a high-dimensional feature vector, which was reduced to a lower-dimensional vector by graph embedding algorithms. Finally, support vector machine (SVM) was used for defect classification. The multi-scale feature extraction method was implemented via curvelet transform and kernel locality preserving projections (KLPP). Experiment results show that the proposed method is effective for classifying the surface defects of hot-rolled steels and the total classification rate is up to 97.33%.

  3. Anti-friction properties of ester additives during hot rolling of aluminum{copyright}

    SciTech Connect

    Januszkiewicz, K.R.; Bekmesian, G.; Heenan, D.F.

    1995-08-01

    Heavy esters of polyhydric alcohols, such as glycerol and synthetic polyols, are commonly used as additives in aluminum hot rolling lubricants. The presence of several hydroxyl groups allows a varying degree of esterification leading to the formation of full and partial esters. These esters are rarely separated from the main additive, and thus may be present in the finished rolling lubricant, affecting its anti-friction properties. The objective of this work was to examine the anti-friction properties of these potential ester contaminants during rolling on a laboratory hot rolling mill. Two lubricant application methods were examined; as emulsion and direct (neat oil) application. The anti-friction properties of additives were found to depend on their chemical structure and the lubricant applications method. In emulsified oils, partial esters of glycerol were found to greatly reduce friction in comparison to triglycerides, while the partial esters of synthetic polyols exhibited only a weak anti-friction effect. There was no frictional advantage observed which could be associated with using the partial esters in direct application mode. Moreover, under these conditions, the anti-friction properties of the completely esterified synthetic polyols were significantly lower than those of triglycerides, while in emulsions they were comparable. 11 refs., 7 figs., 3 tabs.

  4. Optimization as a support for design of hot rolling technology of dual phase steel strips

    NASA Astrophysics Data System (ADS)

    Szeliga, Danuta; Sztangret, Łukasz; Kusiak, Jan; Pietrzyk, Maciej

    2013-05-01

    The objective of the paper was performing of the sensitivity analysis of the model used for design of manufacturing technology for auto body parts made of the Advanced High Strength Steels (AHSS). Dual phase steel was considered as an example. The sensitivity analysis was performed to evaluate the importance of all variables as far as their influence on the finishing rolling temperature and grain size. The phase composition after cooling was also considered. An arbitrary hot rolling process characterized only by a number of passes and cooling conditions between passes, as well as by laminar cooling parameters, was selected for the analysis. Metamodel of the rolling cycle was developed to decrease the computing costs for the optimization task. Modified Avrami equation was used for modelling phase transformations during cooling. Such process parameters as the initial temperature, interpass times, heat exchange coefficients and rolling velocities were selected as optimization variables for the rolling process. Parameters of the thermal cycles were selected as the optimization variables for the laminar cooling process. Achieving the required phase composition of product was the optimization objective function. Optimization was performed using various techniques, including methods inspired by nature optimization.

  5. Corrosion resistant iron aluminides exhibiting improved mechanical properties and corrosion resistance

    DOEpatents

    Liu, Chain T.; McKamey, Claudette G.; Tortorelli, Peter F.; David, Stan A.

    1994-01-01

    The specification discloses a corrosion-resistant intermetallic alloy comprising, in atomic percent, an FeAl iron aluminide containing from about 30 to about 40% aluminum alloyed with from about 0.01 to 0.4% zirconium and from 0.01 to about 0.8% boron. The alloy exhibits considerably improved room temperature ductility for enhanced usefulness in structural applications. The high temperature strength and fabricability is improved by alloying with molybdenum, carbon, chromium and vanadium.

  6. Corrosion resistant iron aluminides exhibiting improved mechanical properties and corrosion resistance

    DOEpatents

    Liu, C.T.; McKamey, C.G.; Tortorelli, P.F.; David, S.A.

    1994-06-14

    The specification discloses a corrosion-resistant intermetallic alloy comprising, in atomic percent, an FeAl iron aluminide containing from about 30 to about 40% aluminum alloyed with from about 0.01 to 0.4% zirconium and from 0.01 to about 0.8% boron. The alloy exhibits considerably improved room temperature ductility for enhanced usefulness in structural applications. The high temperature strength and fabricability is improved by alloying with molybdenum, carbon, chromium and vanadium. 9 figs.

  7. Effect of ultrafine grain on tensile behaviour and corrosion resistance of the duplex stainless steel.

    PubMed

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang; Limin, Dong

    2016-05-01

    The ultrafine grained 2205 duplex stainless steel was obtained by cold rolling and annealing. The tensile properties were investigated at room temperature. Comparing with coarse grained stainless steel, ultrafine grained sample showed higher strength and plasticity. In addition, grain size changed deformation orientation. The strain induced α'-martensite was observed in coarse grained 2205 duplex stainless steel with large strain. However, the grain refinement inhibited the transformation of α'-martensite;nevertheless, more deformation twins improved the strength and plasticity of ultrafine grained 2205 duplex stainless steel. In addition, the grain refinement improved corrosion resistance of the 2205 duplex stainless steel in sodium chloride solution. PMID:26952459

  8. Effect of ultrafine grain on tensile behaviour and corrosion resistance of the duplex stainless steel.

    PubMed

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang; Limin, Dong

    2016-05-01

    The ultrafine grained 2205 duplex stainless steel was obtained by cold rolling and annealing. The tensile properties were investigated at room temperature. Comparing with coarse grained stainless steel, ultrafine grained sample showed higher strength and plasticity. In addition, grain size changed deformation orientation. The strain induced α'-martensite was observed in coarse grained 2205 duplex stainless steel with large strain. However, the grain refinement inhibited the transformation of α'-martensite;nevertheless, more deformation twins improved the strength and plasticity of ultrafine grained 2205 duplex stainless steel. In addition, the grain refinement improved corrosion resistance of the 2205 duplex stainless steel in sodium chloride solution.

  9. Effect of asymmetric hot rolling on texture, microstructure and magnetic properties in a non-grain oriented electrical steel

    NASA Astrophysics Data System (ADS)

    Chen, S.; Butler, J.; Melzer, S.

    2014-11-01

    In this study, both asymmetric hot rolling (AHR) and conventional hot rolling (CHR) were carried out to study the effect of the hot rolling conditions on the evolution of the texture and microstructure in a non-grain oriented (NGO) steel. The microstructure and texture in the subsequent processing stages were characterised and related to the final magnetic properties. The results show that AHR, compared with CHR, tends to homogenise texture through thickness of the hot band strips. AHR results in a higher fraction of the θ-fibre ({0 0 1}) and a lower fraction of the γ-fibre ({1 1 1}) in the hot band strips, which are favourable features in relation to the magnetic properties of the strip. However, the favourable features observed in hot rolled AHR strips are eliminated after cold rolling and annealing. Contrarily, the required θ-fibre is decreased and the unwanted γ-fibre is intensified in the AHR sheet after cold rolling and their strength is maintained in the subsequent process steps. On the other hand, AHR does not produce a discernible change in the grain size in the hot band annealed strip and in the final annealed sheet, except that the magnetic anisotropy in the AHR is improved after skin pass and extra annealing as the result of the redistribution of the texture components within the θ-fibre, no significant improvement of the magnetic properties as a direct consequence of the application of asymmetric hot rolling has been observed under the current AHR experimental conditions.

  10. Texture evolution in grain-oriented electrical steel during hot band annealing and cold rolling.

    PubMed

    Shin, S M; Birosca, S; Chang, S K; De Cooman, B C

    2008-06-01

    The optimization of magnetic and physical properties of electrical steel is imperative for many engineering applications. The key factors to improve magnetic properties are the steel composition as well as control of the crystallographic orientation and microstructure of the steel during processing. However, this requires careful control of processing at all stages of production. Under certain conditions of deformation and annealing, electrical steel can be produced to have favourable texture components. For grain-oriented (GO) electrical steels that are used in most transformer cores, a pronounced {110} <001> Goss texture plays a vital role to achieve low power losses and high permeability. Essentially, Goss texture develops during secondary re-crystallization in GO electrical steels; however, the mechanism of the abnormal Goss grain growth is still disputed in the literature. In the current study, the influence of the annealing conditions on the development of annealing, cold rolling and re-crystallization textures of hot-rolled GO electrical steel were investigated in detail following each processing step. Furthermore, the orientation data from electron backscatter diffraction were used to evaluate the orientation-dependent stored energy of deformed grains after hot rolling. In the light of new findings in the present study, annealing and deformation texture development mechanisms were critically reviewed.

  11. Texture evolution in grain-oriented electrical steel during hot band annealing and cold rolling.

    PubMed

    Shin, S M; Birosca, S; Chang, S K; De Cooman, B C

    2008-06-01

    The optimization of magnetic and physical properties of electrical steel is imperative for many engineering applications. The key factors to improve magnetic properties are the steel composition as well as control of the crystallographic orientation and microstructure of the steel during processing. However, this requires careful control of processing at all stages of production. Under certain conditions of deformation and annealing, electrical steel can be produced to have favourable texture components. For grain-oriented (GO) electrical steels that are used in most transformer cores, a pronounced {110} <001> Goss texture plays a vital role to achieve low power losses and high permeability. Essentially, Goss texture develops during secondary re-crystallization in GO electrical steels; however, the mechanism of the abnormal Goss grain growth is still disputed in the literature. In the current study, the influence of the annealing conditions on the development of annealing, cold rolling and re-crystallization textures of hot-rolled GO electrical steel were investigated in detail following each processing step. Furthermore, the orientation data from electron backscatter diffraction were used to evaluate the orientation-dependent stored energy of deformed grains after hot rolling. In the light of new findings in the present study, annealing and deformation texture development mechanisms were critically reviewed. PMID:18503668

  12. Effect of intermediate annealing on the microstructure and mechanical property of ZK60 magnesium alloy produced by twin roll casting and hot rolling

    SciTech Connect

    Chen, Hongmei; Zang, Qianhao; Yu, Hui; Zhang, Jing; Jin, Yunxue

    2015-08-15

    Twin roll cast (designated as TRC in short) ZK60 magnesium alloy strip with 3.5 mm thickness was used in this paper. The TRC ZK60 strip was multi-pass rolled at different temperatures, intermediate annealing heat treatment was performed when the thickness of the strip changed from 3.5 mm to 1 mm, and then continued to be rolled until the thickness reached to 0.5 mm. The effect of intermediate annealing during rolling process on microstructure, texture and room temperature mechanical properties of TRC ZK60 strip was studied by using OM, TEM, XRD and electronic universal testing machine. The introduction of intermediate annealing can contribute to recrystallization in the ZK60 sheet which was greatly deformed, and help to reduce the stress concentration generated in the rolling process. Microstructure uniformity and mechanical properties of the ZK60 alloy sheet were also improved; in particular, the room temperature elongation was greatly improved. When the TRC ZK60 strip was rolled at 300 °C and 350 °C, the room temperature elongation of the rolled sheet with 0.5 mm thickness which was intermediate annealed during the rolling process was increased by 95% and 72% than that of no intermediate annealing, respectively. - Highlights: • Intermediate annealing was introduced during hot rolling process of twin roll cast ZK60 alloy. • Intermediate annealing can contribute to recrystallization and reduce the stress concentration in the deformed ZK60 sheet. • Microstructure uniformity and mechanical properties of the ZK60 sheet were improved, in particular, the room temperature elongation. • The elongation of the rolled ZK60 sheet after intermediate annealed was increased by 95% and 72% than that of no intermediate annealing.

  13. Coal Ash Corrosion Resistant Materials Testing

    SciTech Connect

    D. K. McDonald; P. L. Daniel; D. J. DeVault

    2003-08-31

    In April 1999, three identical superheater test sections were installed into the Niles Unit No.1 for the purpose of testing and ranking the coal ash corrosion resistance of candidate superheater alloys. The Niles boiler burns high sulfur coal (3% to 3.5%) that has a reasonably high alkali content, thus the constituents necessary for coal ash corrosion are present in the ash. The test sections were controlled to operate with an average surface metal temperature from approximately 1060 F to 1210 F which was well within the temperature range over which coal ash corrosion occurs. Thus, this combination of aggressive environment and high temperature was appropriate for testing the performance of candidate corrosion-resistant tube materials. Analyses of the deposit and scale confirmed that the aggressive alkali-iron-trisulfate constituent was present at the metal surface and active in tube metal wastage. The test sections were constructed so that the response of twelve different candidate tube and/or coating materials could be studied. The plan was to remove and evaluate one of the three test sections at time intervals of 1 year, 3 years, and 5 years. This would permit an assessment of performance of the candidate materials as a function of time. This report provides the results of the evaluation of Test Section C, including the samples that remained in the Test Section for the full exposure period as well as those that were removed early. The analysis of Test Section C followed much the same protocol that was employed in the assessment of Test Section A. Again, the focus was on determining and documenting the relative corrosion rates of the candidate materials. The detailed results of the investigation are included in this report as a series of twelve appendices. Each appendix is devoted to the performance of one of the candidate alloys. The table below summarizes metal loss rate for the worst case sample of each of the candidate materials for both Test Sections A and C

  14. 78 FR 11901 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine; Notice of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-02-20

    ... interested party group response to its notice of institution (77 FR 66078, November 1, 2012) was adequate and... COMMISSION [Investigation Nos. 701-TA-405, 406, and 408 and 731-TA-899-901 and 906-908 (Second Review)] Hot... countervailing duty orders on hot-rolled steel products from India, Indonesia, and Thailand and the revocation...

  15. Achieving Superplasticity in AZ31 Magnesium Alloy Processed by Hot Extrusion and Rolling

    NASA Astrophysics Data System (ADS)

    Wang, Xin; Wu, Mengling; Ma, Wenliang; Lu, Yi; Yuan, Shuai

    2016-01-01

    Experiments were conducted on ultrafine-grained AZ31 magnesium alloy sheet which was prepared through nano-grained powders processed by hot extrusion at 300 °C plus hot-rolling for four passes at 200. The superplastic behavior had been evaluated in a low-temperature range of 423-523 K and strain rates varied from 5 × 10-4 to 5 × 10-3 s-1. The experiment results showed that tensile testing revealed the superplastic elongations with a maximum measured elongation of 227% when tested at 523 K and strain rate of 5 × 10-4 s-1. The superplastic deformation behavior was attributed to the ultrafine-grained microstructures. The measured elongations mainly depended upon the initial strain rate and temperature, and the strain rate sensitivity m was ~0.5 for this condition. The results indicated that powder metallurgy and subsequent hot extrusion plus rolling were promising approaches to produce the ultrafine-grained magnesium alloy sheet with superplasticity.

  16. Controlled ferrite content improves weldability of corrosion-resistant steel

    NASA Technical Reports Server (NTRS)

    Malin, C. O.

    1967-01-01

    Corrosion-resistant steel that adds restrictions on chemical composition to ensure sufficient ferrite content decreases the tendency of CRES to develop cracks during welding. The equations restricting composition are based on the Schaeffler constitution diagram.

  17. Effect of Controlled Hot Rolling Parameters on Microstructure of a Nb-Microalloyed Steel Sheet

    SciTech Connect

    Khaki, Daavood Mirahmadi; Abedi, Amir

    2011-01-17

    The design of controlled rolling process of microalloyed steel sheets is affected by several factors. In this investigation, effect of the reheating, finishing and coiling temperatures of rolling, which are considered as the most effective parameters on microstructure of hot rolled products has been studied. For this purpose, seven different reheating temperatures between 1000 to 1300 deg. C with 50 deg. C increments, three different finishing temperatures of 950, 900 and 850 deg. C below the non-recrystallization temperature and one temperature of 800 deg. C in the inter critical range and four different coiling temperatures of 550, 600, 650 and 700 deg. C were chosen. By soaking the specimens in furnace, the grain coarsening temperature (T{sub gc}) is obtained about 1250 deg. C. Hence, for these kinds of steels, the reheating temperature 1200 to 1250 deg. C is recommended. Moreover, it is observed that decreasing the coiling and finishing temperatures causes more grain refinement of microstructure and the morphology is changed from polygonal ferrite to acicular one. Findings of this research provide a good connection among reheating, finishing and coiling temperatures and microstructural features of Nb-microalloyed steel sheets.

  18. Microstructure-Texture-Mechanical Properties in Hot Rolling of a Centrifugal Casting Ring Blank

    NASA Astrophysics Data System (ADS)

    Qin, Fang-cheng; Li, Yong-tang; Qi, Hui-ping; Ju, Li

    2016-03-01

    Deformation characteristic of centrifugal casting 25Mn steel was investigated by compression tests, and then processing maps were established. According to the deformation parameters identified from the established processing maps and hot ring rolling (HRR) process, the industrial test for the 25Mn ring blank was performed. Optical microscope (OM) and electron backscatter diffraction (EBSD) techniques were used for detecting grain boundary features and textures of deformation structures. The morphologies and mechanisms of tensile and impact fracture were revealed. The results show that softening effect plays a dominant role in higher temperatures of 1050-1150 °C and strain rates lower than 0.1 s-1. The average grain size of the rolled 25Mn ring is about 28 μm, but the grains are more coarse and inhomogeneous on the middle layer than that on rest of the areas. The texture on the outer layer is characterized by strong {110} <112> and weak {112} <111>, followed by {001} <100> and {001} <110> on the inner layer and {110} <110> on the center layer, which is mainly associated with the shear deformation. The rolled ring with precise geometrical dimensions and sound mechanical properties is fabricated by HRR. Tensile fracture is composed of clear river-shaped pattern and a little dimple near the inner layer and outer layer, and the fracture mechanism is mainly quasi-cleavage fracture, accompanied by dimple fracture. The morphologies of impact fracture consist of tear ridge and cleavage platform.

  19. Mechanism of hot-rolling crack formation in lean duplex stainless steel 2101

    NASA Astrophysics Data System (ADS)

    Feng, Zhi-hui; Li, Jing-yuan; Wang, Yi-de

    2016-04-01

    The thermoplasticity of duplex stainless steel 2205 (DSS2205) is better than that of lean duplex steel 2101 (LDX2101), which undergoes severe cracking during hot rolling. The microstructure, microhardness, phase ratio, and recrystallization dependence of the deformation compatibility of LDX2101 and DSS2205 were investigated using optical microscopy (OM), electron backscatter diffraction (EBSD), Thermo-Calc software, and transmission electron microscopy (TEM). The results showed that the phase-ratio transformations of LDX2101 and DSS2205 were almost equal under the condition of increasing solution temperature. Thus, the phase transformation was not the main cause for the hot plasticity difference of these two steels. The grain size of LDX2101 was substantially greater than that of DSS2205, and the microhardness difference of LDX2101 was larger than that of DSS2205. This difference hinders the transfer of strain from ferrite to austenite. In the rolling process, the ferrite grains of LDX2101 underwent continuous softening and were substantially refined. However, although little recrystallization occurred at the boundaries of austenite, serious deformation accumulated in the interior of austenite, leading to a substantial increase in hardness. The main cause of crack formation is the microhardness difference between ferrite and austenite.

  20. Effect of roll hot press temperature on crystallite size of PVDF film

    SciTech Connect

    Hartono, Ambran Sanjaya, Edi; Djamal, Mitra; Satira, Suparno; Bahar, Herman; Ramli

    2014-03-24

    Fabrication PVDF films have been made using Hot Roll Press. Preparation of samples carried out for nine different temperatures. This condition is carried out to see the effect of Roll Hot Press temperature on the size of the crystallite of PVDF films. To obtain the diffraction pattern of sample characterization is performed using X-Ray Diffraction. Furthermore, from the diffraction pattern is obtained, the calculation to determine the crystallite size of the sample by using the Scherrer equation. From the experimental results and the calculation of crystallite sizes obtained for the samples with temperature 130 °C up to 170 °C respectively increased from 7.2 nm up to 20.54 nm. These results show that increasing temperatures will also increase the size of the crystallite of the sample. This happens because with the increasing temperature causes the higher the degree of crystallization of PVDF film sample is formed, so that the crystallite size also increases. This condition indicates that the specific volume or size of the crystals depends on the magnitude of the temperature as it has been studied by Nakagawa.

  1. On-line measurement of diameter of hot-rolled steel tube

    NASA Astrophysics Data System (ADS)

    Zhu, Xueliang; Zhao, Huiying; Tian, Ailing; Li, Bin

    2015-02-01

    In order to design a online diameter measurement system for Hot-rolled seamless steel tube production line. On one hand, it can play a stimulate part in the domestic pipe measuring technique. On the other hand, it can also make our domestic hot rolled seamless steel tube enterprises gain a strong product competitiveness with low input. Through the analysis of various detection methods and techniques contrast, this paper choose a CCD camera-based online caliper system design. The system mainly includes the hardware measurement portion and the image processing section, combining with software control technology and image processing technology, which can complete online measurement of heat tube diameter. Taking into account the complexity of the actual job site situation, it can choose a relatively simple and reasonable layout. The image processing section mainly to solve the camera calibration and the application of a function in Matlab, to achieve the diameter size display directly through the algorithm to calculate the image. I build a simulation platform in the design last phase, successfully, collect images for processing, to prove the feasibility and rationality of the design and make error in less than 2%. The design successfully using photoelectric detection technology to solve real work problems

  2. Online aptitude automatic surface quality inspection system for hot rolled strips steel

    NASA Astrophysics Data System (ADS)

    Lin, Jin; Xie, Zhi-jiang; Wang, Xue; Sun, Nan-Nan

    2005-12-01

    Defects on the surface of hot rolled steel strips are main factors to evaluate quality of steel strips, an improved image recognition algorithm are used to extract the feature of Defects on the surface of steel strips. Base on the Machine vision and Artificial Neural Networks, establish a defect recognition method to select defect on the surface of steel strips. Base on these research. A surface inspection system and advanced algorithms for image processing to hot rolled strips is developed. Preparing two different fashion to lighting, adopting line blast vidicon of CCD on the surface steel strips on-line. Opening up capacity-diagnose-system with level the surface of steel strips on line, toward the above and undersurface of steel strips with ferric oxide, injure, stamp etc of defects on the surface to analyze and estimate. Miscarriage of justice and alternate of justice rate not preponderate over 5%.Geting hold of applications on some big enterprises of steel at home. Experiment proved that this measure is feasible and effective.

  3. Effect of grain refinement and electrochemical nitridation on corrosion resistance of the 316L stainless steel for bipolar plates in PEMFCs environment

    NASA Astrophysics Data System (ADS)

    Jinlong, Lv; Tongxiang, Liang; Hongyun, Luo

    2015-10-01

    The stain-induced nanocrystalline α'-martensite was obtained by cryogenic cold rolling at liquid-nitrogen temperature for 316L stainless steel. The electrochemical results showed nanocrystalline 316L stainless steel deteriorated its corrosion resistance in a typical proton exchange membrane fuel cell environment compared with coarse grained one. However, comparing with electrochemically nitrided coarse grained stainless steel, electrochemically nitrided nanocrystalline stainless steel improved significantly corrosion resistance in the same environment, which was supported further by Mott-Shottky analysis. X-ray photoelectron spectroscopy analysis revealed that the nanocrystalline promoted the enrichment of nitrogen and chromium and inhibited form of NH3 on the surface, which could significantly improve the corrosion resistance of the 316L stainless steel. The present study showed that the electrochemically nitrided 316L stainless steel was more suitable for the bipolar plates in proton exchange membrane fuel cell environment than the untreated one, especially for nanocrystalline stainless steel.

  4. Influence of Hot Deformation on Mechanical Properties and Microstructure of a Twin-Roll Cast Aluminium Alloy EN AW-6082

    NASA Astrophysics Data System (ADS)

    Grydin, O.; Stolbchenko, M.; Nürnberger, F.; Schaper, M.

    2014-03-01

    Thin strips of medium- and high-strength age-hardening aluminium alloys are widely used in the automotive industry. Reducing their production costs caused by high energy consumption is an actual challenge. The implementation of the twin-roll casting technology is promising. However, mechanical properties of directly cast high-alloyed thin aluminium strips are oftentimes inadequate to standard specifications. In this work, the influence of a hot deformation following a twin-roll cast strip process on the mechanical properties and microstructure is investigated. For this study strips of age-hardening aluminium alloy EN AW-6082—manufactured at a laboratory scaled twin-roll caster—were single-pass rolled at temperatures of 420 °C and true strains of up to 0.5. The mechanical properties of the as-cast and by different strains hot deformed material in the soft-annealed and age-hardened states were characterized by tensile tests. The results reveal that the twin-roll cast material features the necessary strength properties, though it does not meet the standard requirements for ductility. Furthermore, the required minimum strain during hot rolling that is necessary to ascertain the standard specifications has been determined. Based on micrographs, the uniformity of the mechanical properties and of the microstructure as a result of recrystallization due to hot metal forming and heat treatment were determined. A fine-grain microstructure and satisfactory material ductility after prior rolling with a true strain above 0.41 for the age-hardened state T6 and above 0.1 for the soft-annealed state O have been established.

  5. Coal Ash Corrosion Resistant Materials Testing

    SciTech Connect

    D. K. McDonald; P. L. Daniel; D. J. DeVault

    2007-12-31

    In April 1999, three identical superheater test sections were installed into the Niles Unit No.1 for the purpose of testing and ranking the coal ash corrosion resistance of candidate superheater alloys. The Niles boiler burns high sulfur coal (3% to 3.5%) that has a moderate alkali content (0.2% sodium equivalents), thus the constituents necessary for coal ash corrosion are present in the ash. The test sections were controlled to operate with an average surface metal temperature from approximately 1060 F to 1210 F which was within the temperature range over which coal ash corrosion occurs. Thus, this combination of aggressive environment and high temperature was appropriate for testing the performance of candidate corrosion-resistant tube materials. Analyses of the deposit and scale confirmed that aggressive alkali sulfate constituents were present at the metal surface and active in tube metal wastage. The test sections were constructed so that the response of twelve different candidate tube and/or coating materials could be studied. The plan was to remove and evaluate one of the three test sections at time intervals of 1 year, 3 years, and 5 years. This would permit an assessment of performance of the candidate materials as a function of time. Test Section A was removed in November 2001 after about 24 months of service at the desired steam temperature set point, with about 15.5 months of exposure at full temperature. A progress report, issued in October 2002, was written to document the performance of the candidate alloys in that test section. The evaluation described the condition of each tube sample after exposure. It involved a determination of the rate of wall thickness loss for these samples. In cases where there was more than one sample of a candidate material in the test section, an assessment was made of the performance of the alloy as a function of temperature. Test Sections B and C were examined during the November 2001 outage, and it was decided that

  6. Microstructure and corrosion behavior of hot-rolled GCr15 bearing steel

    NASA Astrophysics Data System (ADS)

    Fu, Junwei

    2016-04-01

    Microstructure, corrosion behavior and evolution of hot-rolled high-carbon-chromium bearing steel were investigated using scanning electron microscopy and energy dispersive spectrometer (EDS). The results show that corrosion initiates adjacent to the network carbide, which is the initial austenite grain boundary. With the further increase in corrosion time, corrosion fraction is increased and extended into the grains. Finally, the whole grain near the network carbide is etched off and the grain boundary is detached from the sample, which forms the corroded holes. Based on the EDS analyses, it is confirmed that this corrosion behavior is resulted from the depletion of Cr as solid solute at the grain boundary. The depletion of Cr is the result of the formation of Cr carbide near the grain boundary.

  7. Effect of Strip Velocity on Pickling Rate of Hot-Rolled Steel in Hydrochloric Acid

    NASA Astrophysics Data System (ADS)

    Hudson, R. M.; Warning, C. J.

    1982-02-01

    The combined effect of strip velocity with other parameters on pickling rate of hot-rolled low-carbon steel in hydrochloric acid (HCl) solutions was determined. At temperatures from 150 to200°F(66 to 93°), the time required for pickling decreased substantially as strip velocity was increased from 0 to about 250 fpm (76 mpm); no further decrease in time resulted when velocities were increased to 800 fpm (244 mpm). Other pickling variables were studied with a velocity of 400 fpm (122 mpm). Pickling times decrease with increases in HCl concentrations, CHCl, and temperature, TF, according to prediction equations of the form log t = A + B log CHCl + D(459 + TF)-1. At 200°F, temper-mill scalebreaking decreased pickling times by about 5 sec; at lower temperatures, a larger magnitude effect was noted for one steel in the group tested.

  8. Non-destructive Magnetic Evaluation of Laser Weld Quality in Hot Rolled Coils

    NASA Astrophysics Data System (ADS)

    Mohapatra, J. N.; Chakradhar, I.; Rao, K. R. C.; Rao, V. V. L.; Kaza, Marutiram

    2015-06-01

    Weld quality evaluation was conducted on laser welded thin sectsions (2 mm) of hot-rolled (HR) low-carbon steel coils during cold rolling process. The analysis revealed that the poor welds consisting of the weld defects like incomplete fusion, cluster of porosity, and large difference in hardness between the weld zone and base metal were responsible for the weld failures. Experiments were conducted by varying the welding parameters; laser power and welding speed to optimize the parameters for minimizing the weld defects. The optimized weld process parameters have helped elimination of weld defects and the results are verified with microscopy and microhardness measurements. As destructive evaluation techniques are time consuming and not always permitted in industrial applications, attempts have been made in the present investigation for the utilization of suitable non-destructive techniques for the evaluation of weld quality. Non-destructive magnetic techniques of magnetic hysteresis loop and magnetic Barkhausen emissions were used in the present investigation to establish possible correlations of magnetic properties across the weld seam with the mechanical property (microhardness) for evaluation of weld quality. It is inferred that the magnetic properties of coercivity and inverse of root mean square voltage can be effectively utilized to determine weld quality in HR steel coils.

  9. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  10. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    SciTech Connect

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-04

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  11. 77 FR 45576 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-08-01

    ...: Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China, 66 FR 59561 (November... Reviews and Request for Revocation in Part, 76 FR 82268 (December 30, 2011) (``Initiation Notice''). Those... from the People's Republic of China, 72 FR 30758, 30760 (June 4, 2007), unchanged in...

  12. 76 FR 7810 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-02-11

    ... Results and Partial Rescission of Countervailing Duty Administrative Review, 74 FR 20923 (May 6, 2009... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court... amending the final results of the administrative review of the countervailing duty order on certain...

  13. 77 FR 41374 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-13

    ... Review, 73 FR 31,961 (June 5, 2008) (Final Results). Consistent with the decision of the United States... Administrative Review and Rescission of Administrative Review in Part, 75 FR 27297, 27298 (May 14, 2010). Amended... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of...

  14. 75 FR 43488 - Certain Hot-Rolled Carbon Steel Flat Products From India: Final Results of Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-26

    ... Hot-Rolled Carbon Steel Flat Products from India, 66 FR 60198 (December 3, 2001). On February 2, 2009...; 75 FR 1495 (January 11, 2010) (Preliminary Results). We preliminarily found that Tata Steel Limited... Countervailing Duty Administrative Reviews and Requests for Revocation in Part, 74 FR 5821 (February 2,...

  15. 78 FR 40429 - Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission of Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-05

    ... Countervailing Duty Administrative Reviews and Request for Revocation in Part, 78 FR 6291 (January 30, 2013... Reviews and Request for Revocation in Part, 78 FR 25418, 25422 (May 1, 2013). U.S. Steel and Nucor... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission...

  16. Formation of Surface Corrosion-Resistant Nanocrystalline Structures on Steel.

    PubMed

    Nykyforchyn, Hryhoriy; Kyryliv, Volodymyr; Maksymiv, Olha; Slobodyan, Zvenomyra; Tsyrulnyk, Oleksandr

    2016-12-01

    Engineering materials with nanocrystalline structure could be exploited under simultaneous action of mechanical loading and corrosion environments; therefore, their corrosion resistance is important. Surface nanocrystalline structure was generated on middle carbon steels by severe plastic deformation using the method of mechanical pulse friction treatment. This treatment additionally includes high temperature phase transformation and alloying. Using a complex of the corrosive, electrochemical and physical investigations, it was established that nanocrystalline structures can be characterized by lower or increased corrosion resistance in comparison with the reference material. It is caused by the action of two confronting factors: arising energy level and anticorrosive alloying of the surface layer.

  17. Formation of Surface Corrosion-Resistant Nanocrystalline Structures on Steel.

    PubMed

    Nykyforchyn, Hryhoriy; Kyryliv, Volodymyr; Maksymiv, Olha; Slobodyan, Zvenomyra; Tsyrulnyk, Oleksandr

    2016-12-01

    Engineering materials with nanocrystalline structure could be exploited under simultaneous action of mechanical loading and corrosion environments; therefore, their corrosion resistance is important. Surface nanocrystalline structure was generated on middle carbon steels by severe plastic deformation using the method of mechanical pulse friction treatment. This treatment additionally includes high temperature phase transformation and alloying. Using a complex of the corrosive, electrochemical and physical investigations, it was established that nanocrystalline structures can be characterized by lower or increased corrosion resistance in comparison with the reference material. It is caused by the action of two confronting factors: arising energy level and anticorrosive alloying of the surface layer. PMID:26831689

  18. Formation of Surface Corrosion-Resistant Nanocrystalline Structures on Steel

    NASA Astrophysics Data System (ADS)

    Nykyforchyn, Hryhoriy; Kyryliv, Volodymyr; Maksymiv, Olha; Slobodyan, Zvenomyra; Tsyrulnyk, Oleksandr

    2016-02-01

    Engineering materials with nanocrystalline structure could be exploited under simultaneous action of mechanical loading and corrosion environments; therefore, their corrosion resistance is important. Surface nanocrystalline structure was generated on middle carbon steels by severe plastic deformation using the method of mechanical pulse friction treatment. This treatment additionally includes high temperature phase transformation and alloying. Using a complex of the corrosive, electrochemical and physical investigations, it was established that nanocrystalline structures can be characterized by lower or increased corrosion resistance in comparison with the reference material. It is caused by the action of two confronting factors: arising energy level and anticorrosive alloying of the surface layer.

  19. Effect of Alloying Elements in Hot-Rolled Metastable β-Titanium Alloys: Part I. Evolution of Microstructure and Texture

    NASA Astrophysics Data System (ADS)

    Manda, Premkumar; Ghosal, P.; Chakkingal, Uday; Singh, A. K.

    2015-06-01

    The present work describes the evolution of microstructures and textures in alloys Ti-5Al-5Mo-5V-3Cr (A1), Ti-5Al-3.5Mo-7.2V-3Cr (A2), Ti-5Al-5Mo-8.6V-1.5Cr (A3), and Ti-5Al-3.5Mo-5V-3.94Cr (A4) during unidirectional hot rolling. The hot-rolled microstructures of the alloy A1 exhibit large fraction of recovered/recrystallized grains, while the alloy A3 shows small fraction of recovered/recrystallized grains. The alloy A2 displays subgrains and recrystallized grains, while the alloy A4 exhibits the microstructure consisting of the features of both the alloys A1 and A2. The alloys A1, A3, and A4 show the presence of shear bands within the β grains and also small volume fraction of the α phase. The dominance of deformation and/or recrystallization components in respective α and γ fibers varies with alloy compositions and hot rolling reductions. In alloys A1 and A2, deformation components dominate from 30 to 50 pct rolling reductions, while recrystallization components govern in 70 pct rolled samples. The deformation components prevail from 30 to 70 pct rolling reductions in alloy A3. The alloy A4 exhibits softening of texture due to recovery or early stage of recrystallization from 30 to 50 pct reductions, while texture present in 70 pct rolled sample consists of mainly the deformation components. The role of molybdenum appears to be quite critical in the evolution of microstructures and textures of these alloys. The alloys with low and high Mo contents display high and low amount of the α phase, respectively.

  20. Microstructure and Corrosion Behavior of Hot-Deformed and Cold-Strained High-Mn Steels

    NASA Astrophysics Data System (ADS)

    Grajcar, A.; Kciuk, M.; Topolska, S.; Płachcińska, A.

    2016-06-01

    The electrochemical corrosion properties of 26Mn-3Si-3Al and 27Mn-4Si-2Al austenitic steels in two different states were studied in 0.1 M H2SO4 and 3.5% NaCl using potentiodynamic polarization tests. The effect of cold deformation on the microstructure and corrosion behavior of steels was analyzed. In acid solution, both steels exhibited lower corrosion resistance than in chloride solution independently on the steel state (hot-rolled, cold-worked). Cold deformation decreases the corrosion resistance, though this effect is smaller than the effect of chemical composition related to the combined Al + Si addition. All steels showed the evidence of pitting corrosion. The intensive dissolution of Fe and Mn takes place in the acid medium.

  1. Corrosion-resistant, electrically-conductive plate for use in a fuel cell stack

    DOEpatents

    Carter, J. David; Mawdsley, Jennifer R.; Niyogi, Suhas; Wang, Xiaoping; Cruse, Terry; Santos, Lilia

    2010-04-20

    A corrosion resistant, electrically-conductive, durable plate at least partially coated with an anchor coating and a corrosion resistant coating. The corrosion resistant coating made of at least a polymer and a plurality of corrosion resistant particles each having a surface area between about 1-20 m.sup.2/g and a diameter less than about 10 microns. Preferably, the plate is used as a bipolar plate in a proton exchange membrane (PEMFC) fuel cell stack.

  2. X-ray diffraction study of the structural evolution in a grade 1469 (Al-Cu-Li) alloy during the production of hot-rolled sheets

    NASA Astrophysics Data System (ADS)

    Shamrai, V. F.; Grushko, O. E.; Lazarev, E. M.; Gordeev, A. S.; Timofeev, V. N.

    2008-06-01

    X-ray diffraction is used to study the structural changes in a grade 1469 (Al-Cu-Li) alloy with a high lithium content that occur during the production of hot-rolled sheets according to the ingot → pressed strip → hot-rolled sheet schedule. In the pressed strip, a multicomponent Bs {110}<112>, Cu {211}<111>, and S {123}<111> texture forms, which is typical of articles pressed from such alloys, and an unusual intense single-component texture of the Ex1 {011}<111> type forms in the hot-rolled sheets. Its formation is stimulated by cross rolling of the sheets. The low strength characteristics of the hot-rolled sheets after heat treatment are related to an elevated heating temperature used for quenching and to the oriented precipitation of the lamellar particles of the hardening T 1 phase.

  3. High temperature, low expansion, corrosion resistant ceramic and gas turbine

    DOEpatents

    Rauch, Sr., Harry W.

    1981-01-01

    The present invention relates to ZrO.sub.2 -MgO-Al.sub.2 O.sub.3 -SiO.sub.2 ceramic materials having improved thermal stability and corrosion resistant properties. The utilization of these ceramic materials as heat exchangers for gas turbine engines is also disclosed.

  4. Method for applying corrosion resistant metallic coating of zirconium nitride

    SciTech Connect

    Bryan, W.J.; Corsetti, L.V.

    1993-07-13

    A process is described for enhancing the wear and corrosion resistance of a cladding tube for a nuclear fuel rod, comprising reactively depositing zirconium nitride on the surface of said cladding tube by a cathodic arc plasma deposition process to form a thin wear resistant coating.

  5. 49 CFR 179.201-5 - Postweld heat treatment and corrosion resistance.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Postweld heat treatment and corrosion resistance....201-5 Postweld heat treatment and corrosion resistance. (a) Tanks and attachments welded directly... tested to demonstrate that they possess the corrosion resistance specified in § 179.200-7(d), Footnote...

  6. 49 CFR 179.201-5 - Postweld heat treatment and corrosion resistance.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Postweld heat treatment and corrosion resistance....201-5 Postweld heat treatment and corrosion resistance. (a) Tanks and attachments welded directly... tested to demonstrate that they possess the corrosion resistance specified in § 179.200-7(d), Footnote...

  7. 49 CFR 179.201-5 - Postweld heat treatment and corrosion resistance.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Postweld heat treatment and corrosion resistance....201-5 Postweld heat treatment and corrosion resistance. (a) Tanks and attachments welded directly... tested to demonstrate that they possess the corrosion resistance specified in § 179.200-7(d), Footnote...

  8. 49 CFR 179.201-5 - Postweld heat treatment and corrosion resistance.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Postweld heat treatment and corrosion resistance....201-5 Postweld heat treatment and corrosion resistance. (a) Tanks and attachments welded directly... tested to demonstrate that they possess the corrosion resistance specified in § 179.200-7(d), Footnote...

  9. DOE-DARPA High-Performance Corrosion-Resistant Materials (HPCRM), Annual HPCRM Team Meeting & Technical Review

    SciTech Connect

    Farmer, J; Brown, B; Bayles, B; Lemieux, T; Choi, J; Ajdelsztajn, L; Dannenberg, J; Lavernia, E; Schoenung, J; Branagan, D; Blue, C; Peter, B; Beardsley, B; Graeve, O; Aprigliano, L; Yang, N; Perepezko, J; Hildal, K; Kaufman, L; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Lewandowski, J; Boudreau, J

    2007-09-21

    The overall goal is to develop high-performance corrosion-resistant iron-based amorphous-metal coatings for prolonged trouble-free use in very aggressive environments: seawater & hot geothermal brines. The specific technical objectives are: (1) Synthesize Fe-based amorphous-metal coating with corrosion resistance comparable/superior to Ni-based Alloy C-22; (2) Establish processing parameter windows for applying and controlling coating attributes (porosity, density, bonding); (3) Assess possible cost savings through substitution of Fe-based material for more expensive Ni-based Alloy C-22; (4) Demonstrate practical fabrication processes; (5) Produce quality materials and data with complete traceability for nuclear applications; and (6) Develop, validate and calibrate computational models to enable life prediction and process design.

  10. High-temperature corrosion resistance of ceramics and ceramic coatings

    SciTech Connect

    Tortorelli, P.F.

    1996-06-01

    Ceramics and ceramic composites offer the potential to operate fossil energy systems at the higher temperatures necessary for improved energy efficiency and better environmental control. However, because many fossil fuel-derived processes contain sulfur, chlorine, and carbon, as well as oxygen, degradation from high-temperature corrosion and environmental effects arising from reactions of solids with gases and condensable products is a common life-determining factor in operating systems. Ceramic-based products are not immune to such degradation; adequate corrosion resistance must be assured to exploit the technical and economic potential of such materials. This is normally accomplished by using stable, sound oxides that exist in their bulk form, that naturally grow as surface layers upon exposure to an oxidizing environment, or that are deposited as a coating on a susceptible material. It is therefore important to examine the critical issues with respect to more environmental stability of ceramics that have the potential to be corrosion resistant in particular fossil environments. Key aspects include not only chemical compatibility, but the influence of the environment on the mechanical behavior of the ceramic materials. In addition, for coatings, the mechanical reliability of the ceramic is a key issue in that an otherwise corrosion-resistant surface layer must remain sound and adherent in order to provide protection to the underlying substrate. The purpose of this work is to support the development of advanced ceramics and ceramic composites for applications in fossil environments by examining critical issues related to high-temperature corrosion resistance. More specifically, the overall objective of this task is to examine the chemical compatibility and reliability of potentially corrosion-resistant ceramics being developed as protective overcoats and/or structural materials as parts of other work elements funded by the AR&TD Program.

  11. Effect of Microstructure and Texture on Anisotropy and Mechanical Properties of SAE 970X Steel Under Hot Rolling

    NASA Astrophysics Data System (ADS)

    Masoumi, Mohammad; Mohtadi-Bonab, M. A.; de Abreu, Hamilton Ferreira Gomes

    2016-07-01

    This paper presents the effect of microstructure and crystallographic texture by developed in hot rolling and different post-treatments on anisotropic and mechanical properties of SAE 970X steel. The experimental results showed that the hot-rolled sample followed by quenching and consequent tempering at 700 °C led to a significant improvement in anisotropic and mechanical properties. This happened due to the reduction in the number of grains oriented with {001} planes parallel to normal direction. Also, the formation of new strain-free and recrystallized grains associated with {111}//ND and {110}//ND directions improved the mechanical properties. These grains corresponded to the close-packed planes in BCC structure as well.

  12. Experimental and Numerical Study on the Effect of ZDDP Films on Sticking During Hot Rolling of Ferritic Stainless Steel Strip

    NASA Astrophysics Data System (ADS)

    Hao, Liang; Jiang, Zhengyi; Wei, Dongbin; Gong, Dianyao; Cheng, Xiawei; Zhao, Jingwei; Luo, Suzhen; Jiang, Laizhu

    2016-10-01

    The aim of this study is to investigate the effect of zinc dialkyl dithio phosphate (ZDDP) films on sticking during hot rolling of a ferritic stainless steel strip. The surface characterization and crack propagation of the oxide scale are very important for understanding the mechanism of the sticking. The high-temperature oxidation of one typical ferritic stainless was conducted at 1373 K (1100 °C) for understanding its microstructure and surface morphology. Hot-rolling tests of a ferritic stainless steel strip show that no obvious cracks among the oxide scale were observed with the application of ZDDP. A finite element method model was constructed with taking into consideration different crack size ratios among the oxide scale, surface profile, and ZDDP films. The simulation results show that the width of the crack tends to be reduced with the introduction of ZDDP films, which is beneficial for improving sticking.

  13. Experimental and Numerical Study on the Effect of ZDDP Films on Sticking During Hot Rolling of Ferritic Stainless Steel Strip

    NASA Astrophysics Data System (ADS)

    Hao, Liang; Jiang, Zhengyi; Wei, Dongbin; Gong, Dianyao; Cheng, Xiawei; Zhao, Jingwei; Luo, Suzhen; Jiang, Laizhu

    2016-08-01

    The aim of this study is to investigate the effect of zinc dialkyl dithio phosphate (ZDDP) films on sticking during hot rolling of a ferritic stainless steel strip. The surface characterization and crack propagation of the oxide scale are very important for understanding the mechanism of the sticking. The high-temperature oxidation of one typical ferritic stainless was conducted at 1373 K (1100 °C) for understanding its microstructure and surface morphology. Hot-rolling tests of a ferritic stainless steel strip show that no obvious cracks among the oxide scale were observed with the application of ZDDP. A finite element method model was constructed with taking into consideration different crack size ratios among the oxide scale, surface profile, and ZDDP films. The simulation results show that the width of the crack tends to be reduced with the introduction of ZDDP films, which is beneficial for improving sticking.

  14. The roles of cellular and dendritic microstructural morphologies on the corrosion resistance of Pb-Sb alloys for lead acid battery grids

    NASA Astrophysics Data System (ADS)

    Osório, Wislei R.; Rosa, Daniel M.; Garcia, Amauri

    During the past 20 years, lead acid batteries manufacturers have modified grid manufacturing processes and the chemical composition of the used alloys in order to decrease battery grid weight as well as to reduce the production costs, and to increase the battery life-time cycle and the corrosion resistance. The aim of this study was to evaluate the effects of cellular and dendritic microstructures of two different Pb-Sb alloys on the resultant corrosion behavior. A water-cooled unidirectional solidification system was used to obtain cellular and dendritic structures. Macrostructural and microstructural aspects along the casting have been characterized by optical microscopy and SEM techniques. Electrochemical impedance spectroscopy and potentiodynamic polarization curves were used to analyze the corrosion resistance of samples in a 0.5 M H 2SO 4 solution at 25 °C. For cellular microstructures the corrosion rate decreases with increasing cell spacing. In contrast, finer dendritic spacings exhibit better corrosion resistance than coarser ones. The microstructural pre-programming may be used as an alternative way to produce Pb alloy components in conventional casting, rolled-expanded, and continuous drum casting with better corrosion resistance.

  15. Influence of Composition and Hot Rolling on the Subsurface Microstructure and Bendability of Ultrahigh-Strength Strip

    NASA Astrophysics Data System (ADS)

    Kaijalainen, Antti Juhani; Liimatainen, Mia; Kesti, Vili; Heikkala, Jouko; Liimatainen, Tommi; Porter, David A.

    2016-08-01

    The effect of subsurface microstructure on the bendability of three 8-mm-thick low-alloyed hot-rolled and direct-quenched ultrahigh-strength strip steels with yield strengths in the range 800 to 1100 MPa has been investigated. Rolling to lower finish rolling temperatures increased austenite pancaking, leading to the formation of ferritic/granular bainitic subsurface microstructures that are softer than the upper bainitic microstructures found with higher finish rolling temperature. In addition, increased austenite pancaking was found to increase the intensities of {112}<111>α and {110}<112>α to {110}<111>α texture components in the surface layers, especially in upper bainitic microstructures. It is shown that the bendability of ultrahigh-strength steels is governed by subsurface hardness and crystallographic texture. Bendability was found to be related to mean microhardness 0.1 to 0.4 mm below the surface, such that excellent bendability was achieved with a relatively soft subsurface layer down to a depth of 0.4 mm, i.e., 5 pct of the sheet thickness. Intense {112}<111>α texture combined with upper bainite containing MA islands in the subsurface region is shown to be detrimental to bendability when the bend axis is perpendicular to the rolling direction probably as a result of geometrical softening combined with high hardness.

  16. Sprayed superamphiphobic coatings on copper substrate with enhanced corrosive resistance

    NASA Astrophysics Data System (ADS)

    Ge, Bo; Zhang, Zhaozhu; Men, Xuehu; Zhu, Xiaotao; Zhou, Xiaoyan

    2014-02-01

    The oil fouling and limited corrosion resistance problem severely hindered the use of copper, one of important engineering materials, in practical applications. Herein to address this problem, we fabricated a superamphiphobic coating on copper substrate by spray coating. The resulting superamphiphobic surface supports the Cassie-Baxter regime with apparent contact angles of more than 150° and low contact angle hysteresis to water and organic liquids with low surface tension. The resulting superamphiphobic surface also possesses enhanced corrosion resistance, allowing it to exhibit a more positive corrosion potential and a more negative corrosion current density than pristine copper substrate. Moreover, the surface wettability can be tuning by varying the surface composition of the coating. This study represents a key addition to functional superamphiphobic materials.

  17. Enhancement of Corrosion Resistance of Zinc Coatings Using Green Additives

    NASA Astrophysics Data System (ADS)

    Punith Kumar, M. K.; Srivastava, Chandan

    2014-10-01

    In the present work, morphology, microstructure, and electrochemical behavior of Zn coatings containing non-toxic additives have been investigated. Zn coatings were electrodeposited over mild steel substrates using Zn sulphate baths containing four different organic additives: sodium gluconate, dextrose, dextrin, and saccharin. All these additives are "green" and can be derived from food contents. Morphological and structural characterization using electron microscopy, x-ray diffraction, and texture co-efficient analysis revealed an appreciable alteration in the morphology and texture of the deposit depending on the type of additive used in the Zn plating bath. All the Zn coatings, however, were nano-crystalline irrespective of the type of additive used. Polarization and electrochemical impedance spectroscopic analysis, used to investigate the effect of the change in microstructure and morphology on corrosion resistance behavior, illustrated an improved corrosion resistance for Zn deposits obtained from plating bath containing additives as compared to the pure Zn coatings.

  18. Corrosion resistant coatings suitable for elevated temperature application

    DOEpatents

    Chan, Kwai S.; Cheruvu, Narayana Sastry; Liang, Wuwei

    2012-07-31

    The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

  19. Impurity control and corrosion resistance of magnesium-aluminum alloy

    SciTech Connect

    Liu, M.; Song, GuangLing

    2013-01-01

    The corrosion resistance of magnesium alloys is very sensitive to the contents of impurity elements such as iron. In this study, a series of diecast AXJ530 magnesium alloy samples were prepared with additions of Mn and Fe. Through a comprehensive phase diagram calculation and corrosion evaluation, the mechanisms for the tolerance limit of Fe in magnesium alloy are discussed. This adds a new dimension to control the alloying impurity in terms of alloying composition design and casting conditions.

  20. Highly corrosion resistant weld overlay for oil patch applications

    SciTech Connect

    Hibner, E.L.; Maligas, M.N.; Vicic, J.C.

    1994-12-31

    Petroleum equipment companies currently sell 4130 and 4140 steel pipe with alloy 625 (UNS N06625) weld overlay for Oil Patch applications. Alloy 686 (UNS N06686), because of it`s superior corrosion resistance, is currently being evaluated as a replacement material for alloy 625. Mechanical properties and Slow Strain Rate test results for the alloy 686 weld overlay are discussed relative to the alloy 625 weld overlay.

  1. Electrodeposition and Corrosion Resistance of Ni-Graphene Composite Coatings

    NASA Astrophysics Data System (ADS)

    Szeptycka, Benigna; Gajewska-Midzialek, Anna; Babul, Tomasz

    2016-08-01

    The research on the graphene application for the electrodeposition of nickel composite coatings was conducted. The study assessed an important role of graphene in an increased corrosion resistance of these coatings. Watts-type nickel plating bath with low concentration of nickel ions, organic addition agents, and graphene as dispersed particles were used for deposition of the composite coatings nickel-graphene. The results of investigations of composite coatings nickel-graphene deposited from the bath containing 0.33, 0.5, and 1 g/dm3 graphene and one surface-active substance were shown. The contents of particles in coatings, the surface morphology, the cross-sectional structures of the coated samples, and their thickness and the internal stresses were studied. Voltammetric method was used for examination of the corrosion resistance of samples of composite coatings in 0.5 M NaCl. The obtained results suggest that the content of incorporated graphene particles increases with an increasing amount of graphene in plating bath. The application of organic compounds was advantageous because it caused compressive stresses in the deposited coatings. All of the nickel-graphene composite layers had better corrosion resistance than the nickel coating.

  2. High-temperature corrosion-resistant iron-aluminide (FeAl) alloys exhibiting improved weldability

    DOEpatents

    Maziasz, Philip J.; Goodwin, Gene M.; Liu, Chain T.

    1996-01-01

    This invention relates to improved corrosion-resistant iron-aluminide intermetallic alloys. The alloys of this invention comprise, in atomic percent, from about 30% to about 40% aluminum alloyed with from about 0.1% to about 0.5% carbon, no more than about 0.04% boron such that the atomic weight ratio of boron to carbon in the alloy is in the range of from about 0.01:1 to about 0.08:1, from about 0.01 to about 3.5% of one or more transition metals selected from Group IVB, VB, and VIB elements and the balance iron wherein the alloy exhibits improved resistance to hot cracking during welding.

  3. High-temperature corrosion-resistant iron-aluminide (FeAl) alloys exhibiting improved weldability

    DOEpatents

    Maziasz, P.J.; Goodwin, G.M.; Liu, C.T.

    1996-08-13

    This invention relates to improved corrosion-resistant iron-aluminide intermetallic alloys. The alloys of this invention comprise, in atomic percent, from about 30% to about 40% aluminum alloyed with from about 0.1% to about 0.5% carbon, no more than about 0.04% boron such that the atomic weight ratio of boron to carbon in the alloy is in the range of from about 0.01:1 to about 0.08:1, from about 0.01 to about 3.5% of one or more transition metals selected from Group IVB, VB, and VIB elements and the balance iron wherein the alloy exhibits improved resistance to hot cracking during welding. 13 figs.

  4. Toughness anisotropy and the ductile brittle transition of warm-rolled, hot-rolled, and beta-treated uranium plate

    SciTech Connect

    Wood, D.H.; Jackson, R.J.; Thomas, R.L.

    1987-04-24

    Three different plate fabrication processes were used to produce unalloyed uranium plates having three different microstructures. Each plate type had distinctively different crystallographic textures and each had different levels of strain hardening. Standard Charpy V-notch bars were machined from the plates at five different orientations with respect to the rolling direction. These bars were tested at temperatures from -60 to +200/sup 0/C at 20/sup 0/ intervals, and ductile-brittle transition temperature (DBTT) curves were constructed. A strong directional effect of the DBTT was observed and explained in terms of crystallographic texture anisotropy. Similarly, a strong, non-directional effect on the DBTT was observed and explained in terms of hydrogen content and the level of strain hardening.

  5. Investigation of easy axis orientation of Nd-Fe-B melt-spun ribbons produced by hot rolling and influence of Ti-C addition

    SciTech Connect

    Takezawa, M.; Nakanishi, Y.; Morimoto, Y.; Yamasaki, J.; Yagi, M.

    2012-04-01

    The c-axis orientation of Nd-Fe-B melt-spun ribbons caused by hot rolling and the influence of Ti-C addition were investigated. A small roll was placed on a steel wheel near a quartz tube in such a manner that the melt-spun ribbons were hot rolled immediately after quenching. X-ray diffraction patterns measured on both surfaces of the Nd-Fe-B-Ti ribbon indicate that the c-axis is oriented normal to the ribbon plane. The domain pattern of the Nd-Fe-B-Ti-C ribbon was observed with a Kerr microscope. Most of the grains exhibit a maze domain configuration, indicating that the c-axis is oriented normal to the ribbon plane. Furthermore, it was demonstrated that hot rolling and the addition of Ti-C promote c-axis orientation and high coercivity of Nd-Fe-B melt-spun ribbons.

  6. AISI/DOE Advanced Process Control Program Vol. 3 of 6: MICROSTRUCTURAL ENGINEERING IN HOT-STRIP MILLS Part 2 of 2: Constitutive Behavior Modeling of Steels Under Hot-Rolling Conditions

    SciTech Connect

    Yi-Wen Cheng; Patrick Purtscher

    1999-07-30

    This report describes the development of models for predicting (1) constitutive behaviors and (2) mechanical properties of hot-rolled steels as functions of chemical composition, microstructural features, and processing variables. The study includes the following eight steels: A36, DQSK, HSLA-V, HSLA-Nb, HSLA-50/Ti-Nb, and two interstitial-free (IF) grades. These developed models have been integrated into the Hot-Strip Mill Model (HSMM), which simulates the hot strip rolling mills and predicts the mechanical properties of hot-rolled products. The HSMM model has been developed by the University of British Columbia-Canada as a part of project on the microstructural engineering in hot-strip mills.

  7. Hot press and roll welding of titanium-6-percent-aluminum-4-percent-vanadium bar and sheet with auto-vacuum cleaning

    NASA Technical Reports Server (NTRS)

    Holko, K. H.

    1972-01-01

    Hot press butt welds were made in 0.5 in. diameter bar, and roll lap welds were made in 0.060 in. thick sheet of Ti-6A1-4V. For hot press welds made after auto-vacuum cleaning at 1800 F for 2 hours, weld strength and ductility equaled the parent metal properties. Only 5 minutes of pressing time were needed at 1800 F and 200 psi to make the hot press welds. Roll welds were made in sheet at 1750 F with only 10 percent deformation. The welds in the bar and sheet were metallurgically indistinguishable from the parent material.

  8. Scale formation and descaling in hot rolling of low carbon steel

    NASA Astrophysics Data System (ADS)

    Basabe Mancheno, Vladimir Vinicio

    In this research, the effects of gas composition, elapsed time of reaction and temperature on scale formation and descaling of low carbon steel were investigated and results were discussed from the viewpoint of the phase composition of the scales, oxidation rates, oxidation mechanisms, adhesion, fracture mechanics, porosity and residual scale. The phase composition and morphology of scales grown under conditions similar to those of reheating furnaces were analyzed. Low carbon steel was oxidized over the temperature range 1000-1250°C in gas mixtures of O 2-CO2-H2O-N2, O2-H 2O-N2 and O2-CO2-N2. The mole fraction of each phase, wustite (FeO), magnetite (Fe3O 4) and hematite (Fe2O3) was determined by the direct comparison method Two types of scales were observed. The first type was a crystalline scale with an irregular outer surface composed mostly of wustite, and a negligible amount of magnetite. The second type was the classical three-layer scale composed of wustite, magnetite and hematite. In general, the experiments showed that the furnace atmosphere, oxidation time and temperature influence the phase composition of the scales. Low carbon steel was oxidized in air over the temperature range 600-1200°C for 120 s to approximate the formation of secondary and tertiary scale in hot rolling. The mole fraction of wustite, magnetite and hematite was determined by the direct comparison method The phase composition of the scales changed with temperature and time. During the initial 30 s of oxidation, wustite was the predominant phase in the temperature range 800-1200°C, and as oxidation proceeded, the percentages of magnetite and hematite increased. In addition, the texture of the scales was investigated by orientation imaging microscopy (OIM); it was found that temperature influences the texture of the scales. The experiments indicated that 850°C is the ideal temperature for the finishing mill in order to reduce surface defects and work roll wear. The adhesion of

  9. Centrifugally cast bimetallic pipe for offshore corrosion resistant pipelines

    SciTech Connect

    Yoshitake, A.; Torigoe, T.

    1994-12-31

    Centrifugally cast bimetallic pipes and fittings have been developed for the use of offshore oil and gas production. The metallurgical properties, mechanical properties, and corrosion properties of centrifugal a cast bimetallic pipe with outside metal of API 5L X52 to X65 internally clad with alloy 825 and 625 are discussed. First, molten steel for outer pipe is introduced into a rotating metallic mold. During the solidification of the outer pipe (carbon steel), the temperature of the pipe inside is monitored. After the solidification of the outer pipe, and when a certain temperature is reached, then a corrosion resistant alloy such as Alloy 825 or 625 for inside layer is poured. By controlling the casting conditions and selecting suitable flux, sound metallurgical bonded bimetallic pipe is produced with a minimum mixing layer at the interface also keeping a homogeneous outside wall thickness along the pipe length. The weld joints of the pipe are also evaluated from the view points of weldability, mechanical strength, fracture toughness, and corrosion resistance properties. The welding method applied was basically TIG welding (GTAW). COD tests at {minus}10 C are applied to the welds to investigate fracture toughness of the weld joints. Huey test according to ASTM A262C is carried out on the root of the welds as the corrosion test. As a result, the weld joint using filler wire of alloy625 from root to cover pass has proved a very reliable method from the point of view of mechanical and corrosion resistance properties. These centrifugally cast bimetallic pipes and fittings have been widely used for riser pipes, template process lines, top side and subsea manifolds, and flow bends for christmas trees in the North Sea.

  10. Increasing corrosion resistance of carbon steels by surface laser cladding

    NASA Astrophysics Data System (ADS)

    Polsky, V. I.; Yakushin, V. L.; Dzhumaev, P. S.; Petrovsky, V. N.; Safonov, D. V.

    2016-04-01

    This paper presents results of investigation of the microstructure, elemental composition and corrosion resistance of the samples of low-alloy steel widely used in the engineering, after the application of laser cladding. The level of corrosion damage and the corrosion mechanism of cladded steel samples were established. The corrosion rate and installed discharge observed at the total destruction of cladding were obtained. The regularities of structure formation in the application of different powder compositions were obtained. The optimal powder composition that prevents corrosion of samples of low-carbon low-alloy steel was established.

  11. Permeability and corrosion resistance of reinforced sulfur concrete

    SciTech Connect

    Wrzesinski, W.R.; McBee, W.C.

    1988-01-01

    This report presents the findings form a 1-yr Bureau of Mines program in which sulfur concrete reinforcing materials were tested and evaluated to determine their resistance to corrosion. It also summarizes the permeation characteristics of sulfur concrete and the exemplary of precast, reinforced sulfur concrete structures in various industrial environments. The Bureau is furthering the development of sulfur concrete technology as part of a larger effort to find uses for the Nation's plentiful sulfur resources in construction materials. Sulfur concrete is a corrosion-resistant material that can be used in acid and salt environments where conventional materials fail.

  12. Corrosion resistance of weld metal in caustic soda

    SciTech Connect

    Lazebnov, P.P.; Aleksandrov, A.G.; Kibal'chich, A.P.

    1983-09-01

    The effect of alloying elements and microstructures on the corrosion resistance of weld metal was studied in order to select electrodes for arc welding equipment made of steel 12Kh18NIOT designed for operating in alkaline media. The chemical composition of metal deposit, and the new results of the corrosion tests are given. It was established that chromium, nickel, and niobium in the specimens tested reduced the rate of corrosion. A dependence was noticed between the corrosion rate of specimens and the content of delta-ferrite in the weld metal. Based on these results, electrodes ensuring weld metal with an austenitic-ferritic structure were recommended.

  13. Development of weldable, corrosion-resistant iron-aluminide alloys

    SciTech Connect

    Maziasz, P.J.; Goodwin, G.M.; Wang, X.L.

    1995-05-01

    Corrosion-resistant, weldable FeAl alloys have been developed with improved high-temperature strength industrial applications. Previous processing difficulties with these alloys led to their evaluation as weld-overlay claddings on conventional structural steels to take advantage of their good properties now. Simplified and better processing methods for monolithic FeAl components are also currently being developed so that components for industrial testing can be made. Other avenues for producing FeAl coatings are currently being explored. Neutron scattering experiments residual stress distributions in the FeAl weld-overlay cladding began in FY 1993 and continued this year.

  14. Coiling Temperature Control Using Temperature Measurement Method for the Hot Rolled Strip in the Water Cooling Banks

    NASA Astrophysics Data System (ADS)

    Nakagawa, Shigemasa; Tachibana, Hisayoshi; Honda, Tatsuro; Uematsu, Chihiro

    In the hot strip mill, the quality of the strip greatly depends on the cooling process between the last stand in the finishing mill and the coilers. Therefore, it is important to carefully control the coiling temperature to regulate the mechanical properties of the strip. To realize high accuracy of coiling temperature, a new coiling temperature control using temperature measurement method for the hot rolled strip in the water cooling banks has been developed. The features of the new coiling temperature control are as follows: (i) New feedforward control adjusts ON/OFF swiching of cooling headers according to the strip temperature measured in the water cooling banks. (ii) New feedforward control is achieved by dynamic control function. This coiling temperature control has been in operation successfully since 2008 at Kashima Steel Works and improved the accuracy of coiling temperature of high strength steel considerably.

  15. Characterization of blasted austenitic stainless steel and its corrosion resistance

    NASA Astrophysics Data System (ADS)

    Otsubo, F.; Kishitake, K.; Akiyama, T.; Terasaki, T.

    2003-12-01

    It is known that the corrosion resistance of stainless steel is deteriorated by blasting, but the reason for this deterioration is not clear. A blasted austenitic stainless steel plate (JIS-SUS304) has been characterized with comparison to the scraped and non-blasted specimens. The surface roughness of the blasted specimen is larger than that of materials finished with #180 paper. A martensite phase is formed in the surface layer of both blasted and scraped specimens. Compressive residual stress is generated in the blasted specimen and the maximum residual stress is formed at 50 100 µm from the surface. The corrosion potentials of the blasted specimen and subsequently solution treated specimen are lower than that of the non-blasted specimen. The passivation current densities of the blasted specimens are higher those of the non-blasted specimen. The blasted specimen and the subsequently solution treated specimen exhibit rust in 5% sodium chloride (NaCl) solution, while the non-blasted specimen and ground specimen do not rust in the solution. It is concluded that the deterioration of corrosion resistance of austenitic stainless steel through blasting is caused by the roughed morphology of the surface.

  16. Process for producing a corrosion-resistant solid lubricant coating

    SciTech Connect

    Niederhaeuser, P.; Hintermann, H.E.; Maillat, M.

    1983-11-15

    A corrosion-resistant surface formed of a sulfide-forming metal, in particular nickel, is first subjected to an electric plasma in an atmosphere containing hydrogen sulfide to form an adherent sulfide on said surface. The sulfided surface is then exposed to simultaneous cathodic sputtering of at least one solid lubricant which is a chalcogen compound of layer structure, in particular MoS/sub 2/, and at least one hydrophobic solid polymer, in particular PTFE. The coating thus formed is a composite coating in which the particles of the chalcogen compound are coated by the polymer. When the surface of the part to be coated does not consist of a corrosion-resistant sulfide-forming metal, a layer of such a metal is first deposited by cathodic sputtering. The composite coating withstands a wet oxidizing atmosphere, contrary to a coating of MoS/sub 2/ alone, and the method is applicable to any mechanical part intended to rub on other surfaces, such as a watch balance wheel staff and ball or roller bearings.

  17. Corrosion resistance of kolsterised austenitic 304 stainless steel

    SciTech Connect

    Abudaia, F. B. Khalil, E. O. Esehiri, A. F. Daw, K. E.

    2015-03-30

    Austenitic stainless suffers from low wear resistance in applications where rubbing against other surfaces is encountered. This drawback can be overcome by surface treatment such as coating by hard materials. Other treatments such as carburization at relatively low temperature become applicable recently to improve hardness and wear resistance. Carburization heat treatment would only be justified if the corrosion resistance is unaffected. In this work samples of 304 stainless steels treated by colossal supersaturation case carburizing (known as Kolsterising) carried out by Bodycote Company was examined for pitting corrosion resistance at room temperature and at 50 °C. Comparison with results obtained for untreated samples in similar testing conditions show that there is no deterioration in the pitting resistance due to the Kolsterising heat treatment. X ray diffraction patterns obtained for Kolsterising sample showed that peaks correspond to the austenite phase has shifted to lower 2θ values compared with those of the untreated sample. The shift is an indication for expansion of austenite unit cells caused by saturation with diffusing carbon atoms. The XRD of Kolsterising samples also revealed additional peaks appeared in the patterns due to formation of carbides in the kolsterised layer. Examination of these additional peaks showed that these peaks are attributed to a type of carbide known as Hagg carbide Fe{sub 2}C{sub 5}. The absence of carbides that contain chromium means that no Cr depletion occurred in the layer and the corrosion properties are maintained. Surface hardness measurements showed large increase after Kolsterising heat treatment.

  18. Recrystallization and texture evolution during hot rolling of copper, studied by a multiscale model combining crystal plasticity and vertex models

    NASA Astrophysics Data System (ADS)

    Mellbin, Y.; Hallberg, H.; Ristinmaa, M.

    2016-10-01

    A multiscale modeling framework, combining a graph-based vertex model of microstructure evolution with a GPU-parallelized crystal plasticity model, was recently proposed by the authors. Considering hot rolling of copper, the full capabilities of the model are demonstrated in the present work. The polycrystal plasticity model captures the plastic response and the texture evolution during materials processing while the vertex model provides central features of grain structure evolution through dynamic recrystallization, such as nucleation and growth of individual crystals. The multiscale model makes it possible to obtain information regarding grain size and texture development throughout the workpiece, capturing the effects of recrystallization and heterogeneous microstructure evolution. Recognizing that recrystallization is a highly temperature dependent phenomenon, simulations are performed at different process temperatures. The results show that the proposed modeling framework is capable of simultaneously capturing central aspects of material behavior at both the meso- and macrolevel. Detailed investigation of the evolution of texture, grain size distribution and plastic deformation during the different processing conditions are performed, using the proposed model. The results show a strong texture development, but almost no recrystallization, for the lower of the investigated temperatures, while at higher temperatures an increased recrystallization is shown to weaken the development of a typical rolling texture. The simulations also show the influence of the shear deformation close to the rolling surface on both texture development and recrystallization.

  19. Genetic based sensorless hybrid intelligent controller for strip loop formation control between inter-stands in hot steel rolling mills.

    PubMed

    Thangavel, S; Palanisamy, V; Duraiswamy, K

    2008-04-01

    Safe operating environment is essential for all complex industrial processes. The safety issues in steel rolling mill when the hot strip passes through consecutive mill stands have been considered in this paper. Formation of sag in strip is a common problem in the rolling process. The excessive sag can lead to scrap runs and damage to machinery. Conventional controllers for mill actuation system are based on a rolling model. The factors like rise in temperature, aging, wear and tear are not taken into account while designing a conventional controller. Therefore, the conventional controller cannot yield a requisite controlled output. In this paper, a new Genetic-neuro-fuzzy hybrid controller without tension sensor has been proposed to optimize the quantum of excessive sag and reduce it. The performance of the proposed controller has been compared with the performance of fuzzy logic controller, Neuro-fuzzy controller and conventional controller with the help of data collected from the plant. The simulation results depict that the proposed controller has superior performance than the other controllers.

  20. High thermal shock resistance of the hot rolled and swaged bulk W-ZrC alloys

    NASA Astrophysics Data System (ADS)

    Xie, Z. M.; Liu, R.; Miao, S.; Yang, X. D.; Zhang, T.; Fang, Q. F.; Wang, X. P.; Liu, C. S.; Lian, Y. Y.; Liu, X.; Luo, G. N.

    2016-02-01

    The thermal shock (single shot) resistance and mechanical properties of the W-0.5wt% ZrC (WZC) alloys manufactured by ordinary sintering followed by swaging or rolling process were investigated. No cracks or surface melting were detected on the surface of the rolled WZC alloy plates after thermal shock at a power density of 0.66 GW/m2 for 5 ms, while primary intergranular cracks appear on the surface of the swaged WZC samples after thermal shock at a power density of 0.44 GW/m2 for 5 ms. Three point bending tests indicate that the rolled WZC alloy has a flexural strength of ˜2.4 GPa and a total strain of 1.8% at room temperature, which are 100% and 260% higher than those of the swaged WZC, respectively. The fracture energy density of the rolled WZC alloy is 3.23 × 107 J/m3, about 10 times higher than that of the swaged WZC (2.9 × 106 J/m3). The high thermal shock resistance of the rolled WZC alloys can be ascribed to their extraordinary ductility and plasticity.

  1. Factors Affecting the Development of Oxide Scales on Austenitic Stainless Steels during Hot Rolling in Steckel Mills

    NASA Astrophysics Data System (ADS)

    Cobo, S. J.; Rainforth, W. M.

    2008-10-01

    The hot rolling of austenitic stainless steels in Steckel Mills introduces particular characteristics to the development of oxides scales and surface structures. In this work, the formation of oxide structures during multipass hot rolling of 302 steel was studied under different sets of processing parameters in a laboratory system designed for the simulation of the Steckel process. The resulting surface structures were characterized by a set of complementary techniques involving scanning electron microscopy, energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD), and glow discharge optical spectroscopy (GDOS). The surface analysis revealed two alternative surface structures: one consisting in a thin protective oxide layer rich in Cr2O3 and the other consisting in thick complex structures containing several successive nonprotective oxide scale and metal layers resulting from a cyclic oxidation pattern involving stages of protective oxidation, chemical breakaway, and duplex oxidation. The critical condition that determined the activation of one mechanism or the other was identified associated with the parabolic rate constant for Cr2O3 growth and the diffusivity of Cr in the alloy. The effects of changes in temperature, deformation, and furnace atmosphere are discussed. Alternatives for controlling scale development are presented.

  2. Application of MMC model on simulation of shearing process of thick hot-rolled high strength steel plate

    SciTech Connect

    Dong, Liang; Li, Shuhui; Yang, Bing; Gao, Yongsheng

    2013-12-16

    Shear operation is widely used as the first step in sheet metal forming to cut the sheet or plate into the required size. The shear of thick hot-rolled High Strength Steel (HSS) requires large shearing force and the sheared edge quality is relatively poor because of the large thickness and high strength compared with the traditional low carbon steel. Bad sheared edge quality will easily lead to edge cracking during the post-forming process. This study investigates the shearing process of thick hot-rolled HSS plate metal, which is generally exploited as the beam of heavy trucks. The Modified Mohr-Coulomb fracture criterion (MMC) is employed in numerical simulation to calculate the initiation and propagation of cracks during the process evolution. Tensile specimens are designed to obtain various stress states in tension. Equivalent fracture strains are measured with Digital Image Correlation (DIC) equipment to constitute the fracture locus. Simulation of the tension test is carried out to check the fracture model. Then the MMC model is applied to the simulation of the shearing process, and the simulation results show that the MMC model predicts the ductile fracture successfully.

  3. Effect of Hot Rolling Process on Microstructure and Properties of Low-Carbon Al-Killed Steels Produced Through TSCR Technology

    NASA Astrophysics Data System (ADS)

    Paul, S. K.; Ahmed, U.; Megahed, G. M.

    2011-10-01

    Low-carbon Al-killed hot rolled strips for direct forming, cold rolling, and galvanizing applications are produced from the similar chemistry at Ezz Flat Steel (EFS) through thin slab casting and rolling (TSCR) technology. The desired mechanical and microstructural properties in hot bands for different applications are achieved through control of hot rolling parameters, which in turn control the precipitation and growth of AlN. Nitrogen in solid solution strongly influences the yield strength (YS), ductility, strain aging index (SAI), and other formability properties of steel. The equilibrium solubility of AlN in austenite at different temperatures and its isothermal precipitation have been studied. To achieve the formability properties for direct forming, soluble nitrogen is fixed as AlN by coiling the strip at higher temperatures. For stringent cold forming, boron was added below the stoichiometric ratio with nitrogen, which improved the formability properties dramatically. The requirements of hot band for processing into cold rolled and annealed deep drawing sheets are high SAI and fine-grain microstructure. Higher finish rolling and low coiling temperatures are used to achieve these. Fully processed cold rolled sheets from these hot strips at customer's end have shown good formability properties. Coil break marks observed in some coils during uncoiling were found to be associated with yielding phenomenon. The spike height (difference between upper and lower yield stresses) and yield point elongation (YPE) were found to be the key material parameters for the break marks. Factors affecting these parameters have been studied and the coiling temperature optimized to overcome the problem.

  4. Microstructure of Hot Rolled 1.0C-1.5Cr Bearing Steel and Subsequent Spheroidization Annealing

    NASA Astrophysics Data System (ADS)

    Li, Zhen-Xing; Li, Chang-Sheng; Zhang, Jian; Li, Bin-Zhou; Pang, Xue-Dong

    2016-07-01

    The effect of final rolling temperature and cooling process on the microstructure of 1.0C-1.5Cr bearing steel was studied, and the relationship between the microstructure parameters and subsequent spheroidization annealing was analyzed. The results indicate that the increase of water-cooling rate after hot rolling and the decrease of final cooling temperature are beneficial to reducing both the pearlite interlamellar spacing and pearlite colony size. Prior austenite grain size can be reduced by decreasing the final rolling temperature and increasing the water-cooling rate. When the final rolling temperature was controlled around 1103 K (830 °C), the subsequent cooling rate was set to 10 K/s and final cooling temperature was 953 K (680 °C), the precipitation of grain boundary cementite was suppressed effectively and lots of rod-like cementite particles were observed in the microstructure. Interrupted quenching was employed to study the dissolution behavior of cementite during the austenitizing at 1073 K (800 °C). The decrease of both pearlite interlamellar spacing and pearlite colony size could facilitate the initial dissolution and fragmentation of cementite lamellae, which could shorten the spheroidization time. The fragmentation of grain boundary cementite tends to form large-size undissolved cementite particles. With the increase of austenitizing time from 20 to 300 minutes, mean diameter of undissolved cementite particles increases, indicating the cementite particle coarsening and cementite dissolution occuring simultaneously. Mean diameter of cementite particles in the final spheroidized microstructure is proportional to the mean diameter of undissolved cementite particles formed during partial austenitizing.

  5. Facile formation of superhydrophobic aluminum alloy surface and corrosion-resistant behavior

    NASA Astrophysics Data System (ADS)

    Feng, Libang; Yan, Zhongna; Qiang, Xiaohu; Liu, Yanhua; Wang, Yanping

    2016-03-01

    Superhydrophobic surface with excellent corrosion resistance was prepared on aluminum alloy via boiling water treatment and surface modification with stearic acid. Results suggested that the micro- and nanoscale hierarchical structure along with the hydrophobic chemical composition surface confers the aluminum alloy surface with good superhydrophobicity, and the water contact angle and the water sliding angle can reach 156.6° and 3°, respectively. The corrosion resistance of the superhydrophobic aluminum alloy was first characterized by potentiodynamic polarization, and then the long-term corrosion resistance was investigated by immersing the sample in NaCl solution for 90 days. The surface wettability, morphology, and composition before and after immersion were examined, and results showed that the superhydrophobic aluminum alloy surface possessed good corrosion resistance under the experimental conditions, which is favorable for its practical application as an engineering material in seawater corrosion conditions. Finally, the mechanism of the superhydrophobicity and excellent corrosion resistance is deduced.

  6. 78 FR 24435 - Hot-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-25

    ... reviews were such that a full review pursuant to section 751(c)(5) of the Act should proceed (78 FR 11901... took effect on November 7, 2011. See 76 FR 61937 (Oct. 6, 2011) and the newly revised Commission's...-Rolled Steel Products From China, India, Indonesia, Taiwan, Thailand, and Ukraine Scheduling of full...

  7. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan

    2004-05-01

    Advanced electric power generation systems use a coal gasifier to convert coal to a gas rich in fuels such as H{sub 2} and CO. The gas stream contains impurities such as H{sub 2}S and HCl, which attack metal components of the coal gas train, causing plant downtime and increasing the cost of power generation. Corrosion-resistant coatings would improve plant availability and decrease maintenance costs, thus allowing the environmentally superior integrated gasification combined cycle plants to be more competitive with standard power-generation technologies. A startup meeting was held at the National Energy Technology Center, Pittsburgh, PA site on July 28, 2003. SRI staff described the technical approach of the project.

  8. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, filters, turbines, and other components in integrated coal gasification combined cycle system must withstand demanding conditions of high temperatures and pressure differentials. Under the highly sulfiding conditions of the high temperature coal gas, the performance of components degrade significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. A review of the literature indicates that the corrosion reaction is the competition between oxidation and sulfidation reactions. The Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers.

  9. Selection of Corrosion Resistant Materials for Nuclear Waste Repositories

    SciTech Connect

    R.B. Rebak

    2006-08-28

    Several countries are considering geological repositories to dispose of nuclear waste. The environment of most of the currently considered repositories will be reducing in nature, except for the repository in the US, which is going to be oxidizing. For the reducing repositories, alloys such as carbon steel, stainless steels and titanium are being evaluated. For the repository in the US, some of the most corrosion resistant commercially available alloys are being investigated. This paper presents a summary of the behavior of the different materials under consideration for the repositories and the current understanding of the degradation modes of the proposed alloys in ground water environments from the point of view of general corrosion, localized corrosion and environmentally assisted cracking.

  10. Selection of Corrosion Resistant Materials for Nuclear Waste Repositories

    SciTech Connect

    Rebak, R B

    2006-06-01

    Several countries are considering geological repositories to dispose of nuclear waste. The environment of most of the currently considered repositories will be reducing in nature, except for the repository in the US, which is going to be oxidizing. For the reducing repositories alloys such as carbon steel, stainless steels and titanium are being evaluated. For the repository in the US, some of the most corrosion resistant commercially available alloys are being investigated. This paper presents a summary of the behavior of the different materials under consideration for the repositories and the current understanding of the degradation modes of the proposed alloys in ground water environments from the point of view of general corrosion, localized corrosion and environmentally assisted cracking.

  11. Corrosion resistance of polyurethane-coated nitinol cardiovascular stents.

    PubMed

    Mazumder, M M; De, S; Trigwell, S; Ali, N; Mazumder, M K; Mehta, J L

    2003-01-01

    Corrosion of metal stents implanted inside an artery can have two adverse effects: (1) tissue reaction and possible toxic effects from the metal ions leaching out of the stent, and (2) loss of mechanical strength of the stent caused by corrosion. The corrosion resistance of Nitinol (Nickel-Titanium) stents and its modulation with different film thickness of polymer coating was studied against an artificial physiological solution using a Potentiostat/Galvanostat and an electrochemical corrosion cell. The corrosion rate decreased rapidly from 275 microm/year for an uncoated surface down to less than 13 microm/year for a 30 microm thick polyurethane coating. Stainless steel (316L) and Nitinol both contain potentially toxic elements, and both are subject to stress corrosion. Minimization of corrosion can significantly reduce both tissue reaction and structural degradation.

  12. KSC lubricant testing program. [lubrication characteristics and corrosion resistance

    NASA Technical Reports Server (NTRS)

    Lockhart, B. J.; Bryan, C. J.

    1973-01-01

    A program was conducted to evaluate the performance of various lubricants in use and considered for use at Kennedy Space Center (KSC). The overall objectives of the program were to: (1) determine the lubrication characteristics and relative corrosion resistance of lubricants in use and proposed for use at KSC; (2) identify materials which may be equivalent to or better than KELF-90 and Krytox 240 AC greases; and (3) identify or develop an improved lubricating oil suitable for use in liquid oxygen (LOX) pumps at KSC. It was concluded that: (1) earth gel thickened greases are very poor corrosion preventive materials in the KSC environment; (2) Halocarbon 25-5S and Braycote 656 were suitable substiutes for KELF-90 and Krytox 240 AC respectively; and (3) none of the oils evaluated possessed the necessary inertness, lubricity, and corrosion prevention characteristics for the KSC LOX pumping systems in their present configuration.

  13. Corrosion-resistant catalyst supports for phosphoric acid fuel cells

    SciTech Connect

    Kosek, J.A.; Cropley, C.C.; LaConti, A.B.

    1990-01-01

    High-surface-area carbon blacks such as Vulcan XC-72 (Cabot Corp.) and graphitized carbon blacks such as 2700{degree}C heat-treated Black Pearls 2000 (HTBP) (Cabot Corp.) have found widespread applications as catalyst supports in phosphoric acid fuel cells (PAFCs). However, due to the operating temperatures and pressures being utilized in PAFCs currently under development, the carbon-based cathode catalyst supports suffer from corrosion, which decreases the performance and life span of a PAFC stack. The feasibility of using alternative, low-cost, corrosion-resistant catalyst support (CRCS) materials as replacements for the cathode carbon support materials was investigated. The objectives of the program were to prepare high-surface-area alternative supports and to evaluate the physical characteristics and the electrochemical stability of these materials. The O{sub 2} reduction activity of the platinized CRCS materials was also evaluated. 2 refs., 3 figs.

  14. Towards Long-Term Corrosion Resistance in FE Service Environments

    SciTech Connect

    G. R. Holcomb and P. Wang

    2010-10-01

    The push for carbon capture and sequestration for fossil fuel energy production has materials performance challenges in terms of high temperature oxidation and corrosion resistance. Such challenges will be illustrated with examples from several current technologies that are close to being realized. These include cases where existing technologies are being modified—for example fireside corrosion resulting from increased corrosivity of flue gas in coal boilers refit for oxy-fuel combustion, or steam corrosion resulting from increased temperatures in advanced ultra supercritical steam boilers. New technology concepts also push the high temperature corrosion and oxidation limits—for example the effects of multiple oxidants during the use of high CO2 and water flue gas used as turbine working fluids.

  15. Microstructure, Mechanical Properties, Hot-Die Forming, and Joining of 47XD Gamma TiAl Rolled Sheets

    NASA Technical Reports Server (NTRS)

    Das, G.; Draper, S.; Whittenberger, J. D.; Bartolotta, P. A.

    2001-01-01

    The microstructure and mechanical properties, along with the hot-die forming and joining of Ti-47Al-2Nb-2Mn-0.8 vol% TiB, sheets (known as 47XD), produced by a low-cost rolling process, were evaluated. A near-gamma microstructure was obtained in the as-rolled condition. The microstructures of heat-treated sheets ranged from a recrystallized equiaxed near-gamma microstructure at 1,200 to 1,310 C, to a duplex microstructure at 1,350 C, to a fully lamellar microstructure at 1,376 C. Tensile behavior was determined for unidirectionally rolled and cross-rolled sheets for room temperature (RT) to 816 C. Yield stress decreased gradually with increasing deformation temperature up to 704 C; above 704 C, it declined rapidly. Ultimate tensile strength exhibited a gradual decrease up to 537 C before peaking at 704 C, followed by a rapid decline at 816 C. The modulus showed a gradual decrease with temperature, reaching approximately 72% of the RT value at 816 C. Strain to failure increased slowly from RT to 537 C; between 537 C and 704 C it exhibited a phenomenal increase, suggesting that the ductile-brittle transition temperature was below 704 C. Fracture mode changed from transgranular fracture at low temperature, to a mixture of transgranular and intergranular fracture at intermediate temperature, to ductile fracture at 816 C, coupled with dynamic recrystallization at large strains. Creep rupture response was evaluated between 649 and 816 C over the stress range of 69 to 276 MPa. Deformation parameters for steady-state creep rate and time-to-rupture were similar: activation energies of approximately 350 kJ/mol and stress exponents of approximately 4.5. Hot-die forming of sheets into corrugations was done at elevated temperatures in vacuum. The process parameters to join sheets by diffusion bonding and brazing with TiCuNi 70 filler alloy were optimized for test coupons and successfully used to fabricate large truss-core and honeycomb structures. Nondestructive evaluation

  16. Improved corrosion resistance of low rare-earth Nd-Fe-B sintered magnets by Nd6Co13Cu grain boundary restructuring

    NASA Astrophysics Data System (ADS)

    Zhang, Pei; Ma, Tianyu; Liang, Liping; Liu, Xiaolian; Wang, Xuejiao; Jin, Jiaying; Zhang, Yujing; Yan, Mi

    2015-04-01

    Aiming to improve the corrosion resistance of Nd-Fe-B sintered magnets, Nd6Co13Cu powders are introduced into a near-stoichiometric Nd2Fe14B magnet by grain boundary restructuring. The restructured magnet containing only 28.46 wt% (Pr, Nd) shows much better corrosion resistance against hot/humid, acidic and saline environments than the un-restructured magnet with equivalent rare earth content (REC). It results mainly from the formation of higher electrode potential Co-rich phase and Cu-rich interface layers in the intergranular regions. Besides, magnetic properties of the restructured magnet are well retained with coercivity Hcj above 12.5 kOe, remanence Br above 14.0 kGs and maximum magnetic energy product (BH)max above 48.5 MGOe respectively. It can be ascribed to the formation of more continuous grain boundary phase that isolates well the neighboring Nd2Fe14B grains.

  17. Soft Starting Arrangements Availables for Hot Rolling Mills for Energy Conservation

    NASA Astrophysics Data System (ADS)

    Bisen, A. M.; Bapat, P. M.; Gagnuly, S. K.

    2012-07-01

    The conventional rolling mills in India are producing a major part of structural steel requirement of the country. The energy conservation in these rolling mills can be achieved mainly by reducing the size of the prime mover i.e. main electric motor. The power consumption per ton can be considerably decreased through proper selection of electric motor since it has been an observation by many surveyors[1] that the selection of electric motor of the rolling mill has been almost five to ten times on the higher side which can be easily verified from the power consumption and motor working data.Flywheel is a mechanical storage device. Largest size of flywheels are frequently recommended for smooth running of rolling mills. The main difficulty encountered in selecting large capacity flywheel or flywheel gear box system is the starting of the mill with smaller capacity electric motor. The starting characteristic of electric motor is not suitable for starting such rolling mill with very high inertia flywheel. In such condition it becomes very essential to introduce the soft starting arrangement for the electric motor so that considerably small size motor can start the flywheel effectively.Soft starters are used for the smooth start-up control of three-phase induction motors. The soft starter is functionally located between the Flywheel and the electric motor. In selecting the correct soft starter to suit the application the peculiarities of the soft start should be considered. In the prevailing conditions we use the motor of high horse power due to the fact that the flywheel requires high torque to be driven initially. For the same reason the efficiency of the flywheel is very low initially. Once the flywheel stores sufficient power which is required at the start up, the flywheel then requires less power than given initially. If we somehow are able to increase the efficiency of the flywheel using a flexible electrical, mechanical, hydraulic or flexible drives with

  18. Effect of Coiling Temperature on Microstructure and Tensile Behavior of a Hot-Rolled Ferritic Lightweight Steel

    NASA Astrophysics Data System (ADS)

    Wang, Junfeng; Yang, Qi; Wang, Xiaodong; Wang, Li

    2016-09-01

    Effects of coiling temperature (CT) ranging from 673 K to 973 K (400 °C to 700 °C) on microstructure and tensile property of a hot-rolled ferritic lightweight steel containing 0.35 wt pct C and 4.1 wt pct Al are investigated in the present study. Basically, the microstructure of the hot-rolled steel is composed of δ-ferrite grain bands and secondary phase bands which are originated from the decomposition of antecedent austenite. The secondary phase band is a bainite band at coiling temperatures (CTs) lower than 723 K (450 °C). More specifically, the bainite band mainly consists of lower bainite together with blocky retained austenite at the CT of 673 K (400 °C), while it primarily contains carbide-free bainite being an aggregate of lath-shaped ferrite and austenite at the CT of 723 K (450 °C). The secondary phase band is a carbide band which mainly contains a pearlite structure at CTs higher than 773 K (500 °C). There are three types of carbides in the steel matrix: transitional ɛ-carbide present inside lower bainite, cementite present within carbide bands as well as at the boundaries between carbide bands and δ-ferrite bands, and κ-carbide present at δ-ferrite grain boundaries which is clearly seen at CTs higher than 773 K (500 °C). The volume fraction of retained austenite reaches the peak value of 9.6 pct at the CT of 723 K (450 °C), and abruptly drops to zero when the CTs are higher than 773 K (500 °C). Lath-shaped retained austenite with a higher volume fraction induces significant enhancement of elongation through the TRIP effect, leading to a uniform elongation of 25 pct and an elongation-to-failure of 32 pct at the CT of 723 K (450 °C). Crack initiation and propagation inside the tested specimens are tracked and fracture surface is observed to help understand the deformation and fracture behavior of the hot-rolled steel.

  19. Corrosion resistance and ion dissolution of titanium with different surface microroughness.

    PubMed

    Chen, G; Wen, X; Zhang, N

    1998-01-01

    In vitro corrosion resistance and ion dissolution of commercial pure titanium with different surface microroughness are studied adopting constant potential meter and atomic absorption spectroscopy. In terms of the surface roughness, titanium samples are divided into 5 groups: smooth surface, machining surface, 2 different microroughness surfaces and macrorough surface. Each group contains three category samples under different treatments: natural oxidation (24 h exposure to air), oxidation under 400 degrees C (400 degrees C, 45 min thermal oxidation), oxidation under 700 degrees C (700 degrees C, 45 min thermal oxidation). In Hanks corrosion media, comparative studies through constant potential anode polarization curves and titanium release rates of the 5 groups of Ti samples demonstrates that oxidation under 400 degrees C best increase corrosion resistance and decrease ion release sharply, oxidation under 700 degrees C is better than natural oxidation. Ti samples with a different surface roughness all have good corrosion resistance and their corrosion resistance drop with the raising of surface roughness. Comparing with macrorough surface and machining surface, microrough surfaces have better corrosion resistance and a lower ion release rate which are similar to those of smooth surfaces. Moreover, the corrosion resistance of machining surface Ti is the lowest. It is hypothesized that surface treatment methods such as surface thermal oxidation, surface aging and so on will improve the corrosion resistance and decrease the ion release rate of rough surface effectively by increasing the thickness of surface protection film, improving its structural uniformity and facilitating the formation of ordered, compact surface protection film.

  20. Microstructure and Mechanical Properties in Hot-Rolled Extra High-Yield-Strength Steel Plates for Offshore Structure and Shipbuilding

    NASA Astrophysics Data System (ADS)

    Liu, Dongsheng; Li, Qingliang; Emi, Toshihiko

    2011-05-01

    Key parameters for a thermomechanically controlled processing and accelerated cooling process (TMCP-AcC) were determined for integrated mass production to produce extra high-yield-strength microalloyed low carbon SiMnCrNiCu steel plates for offshore structure and bulk shipbuilding. Confocal scanning microscopy was used to make in-situ observations on the austenite grain growth during reheating. A Gleeble 3800 thermomechanical simulator was employed to investigate the flow stress behavior, static recrystallization (SRX) of austenite, and decomposition behavior of the TMCP conditioned austenite during continuous cooling. The Kocks-Mecking model was employed to describe the constitutive behavior, while the Johnson-Mehl-Avrami-Kolmogorov (JMAK) approach was used to predict the SRX kinetics. The effects of hot rolling schedule and AcC on microstructure and properties were investigated by test-scale rolling trials. The bridging between the laboratory observations and the process parameter determination to optimize the mass production was made by integrated industrial production trials on a set of a 5-m heavy plate mill equipped with an accelerated cooling system. Successful production of 60- and 50-mm-thick plates with yield strength in excess of 460 MPa and excellent toughness at low temperature (213 K (-60 °C)) in the parent metal and the simulated coarse-grained heat affected zone (CGHAZ) provides a useful integrated database for developing advanced high-strength steel plates via TMCP-AcC.

  1. Corrosion resistance of porous NiTi biomedical alloy in simulated body fluids

    NASA Astrophysics Data System (ADS)

    Stergioudi, F.; Vogiatzis, C. A.; Pavlidou, E.; Skolianos, S.; Michailidis, N.

    2016-09-01

    The corrosion performance of two porous NiTi in physiological and Hank’s solutions was investigated by potentiodynamic polarization, cyclic polarization and impedance spectroscopy. Electric models simulating the corrosion mechanism at early stages of immersion were proposed, accounting for both microstructural observations and electrochemical results. Results indicate that both porous samples were susceptible to localized corrosion. The porosity increase (from 7% to 18%) resulted in larger and wider pore openings, thus favoring the corrosion resistance of 18% porous NiTi. Strengthening of corrosion resistance was observed in Hank’s solution. The pore morphology and micro-galvanic corrosion phenomena were determining factors affecting the corrosion resistance.

  2. Short-term hot hardness characteristics of rolling-element steels

    NASA Technical Reports Server (NTRS)

    Chevalier, J. L.; Dietrich, M. W.; Zaretsky, E. V.

    1972-01-01

    Short-term hot hardness studies were performed with five vacuum-melted steels at temperatures from 294 to 887 K (70 to 1140 F). Based upon a minimum Rockwell C hardness of 58, the temperature limitation on all materials studied was dependent on the initial room temperature hardness and the tempering temperature of each material. For the same room temperature hardness, the short-term hot hardness characteristics were identical and independent of material composition. An equation was developed to predict the short-term hardness at temperature as a function of initial room temperature hardness for AISI 52100, as well as the high-speed tool steels.

  3. Detection system for inclusion defects in hot-rolled steel plates using MFLT with two different magnetizing strengths

    NASA Astrophysics Data System (ADS)

    Yotsuji, Junichi; Koshihara, Takahiro

    2014-02-01

    Recently, steel can manufacturing requires higher quality because otherwise minute non-metallic inclusions in thin sheets cause cracks and result in a burst during pressurization after the pressing process. Quality testing systems have already been installed in the final process in steel plants, but if there were another inspection in an earlier step, for example, at the hot strip mill, the mass manufacture of nonconforming products could be avoided and maintaining quality control would be more efficient. In order to detect inclusion defects in hot-rolled steel plates, the authors developed a new technique for MFLT (Magnetic Flux Leakage Testing) using different magnetizing forces. According to an analysis of the noise factors in MFLT, it was found that the signals generated from the scale layer on a steel surface are dominant. A different magnetizing force method is the used to decrease this overpowering noise level in MFLT. In this paper, it was confirmed that inclusions larger than 160μm in diameter and less than 0.45mm in depth can be detected utilizing this method.

  4. White primer permits a corrosion-resistant coating of minimum weight

    NASA Technical Reports Server (NTRS)

    Albrecht, R. H.; Jensen, D. P.; Schnake, P.

    1966-01-01

    White primer for coating 2219 aluminum alloy supplies a base for a top coating of enamel. A formulation of pigments and vehicle results in a primer with high corrosion resistance and minimum film thickness.

  5. Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure and method of processing

    DOEpatents

    Brown, Jr., Jesse J.; Hirschfeld, Deidre A.; Li, Tingkai

    1993-12-07

    Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure are created using sol-gel processes. The processes have particular application in creating calcium magnesium zirconium phosphate, CMZP, coatings and foams.

  6. Improved fracture toughness corrosion-resistant bearing material

    NASA Technical Reports Server (NTRS)

    Bamberger, E. N.; Nahm, A. H.

    1986-01-01

    A development program was performed to establish whether a corrosion-resistant bearing material, such as a 14Cr steel, could be modified to allow carburization, thereby providing the excellent fracture toughness characteristics feasible with this process. The alloy selected for investigation was AMS 5749. Several modifications were made including the addition of a small amount of nickel for austenite stabilization. While some promising results were achieved, the primary objective of an acceptable combination of case hardness and microstructure was not attained. Because the high chromium content presents a serious problem in achieving a viable carburizing cycle, a number of experimental steels having lower chromium contents (8 to 12%) were produced in laboratory quantities and evaluated. The results were basically the same as those initially obtained with the modified AMS 5749. Corrosion tests were performed on AMS 5749, AISI M50, and 52100 bearing steels as well as some of the lower chromium steels. These tests showed that a reduced chromium level (10 to 12%) provided essentially the same corrosion protection as the 14Cr steels.

  7. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. A review of the literature indicated that the Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers. We selected diffusion coatings of Cr and Al, and surface coatings of Si and Ti for the preliminary testing. These coatings will be applied using the fluidized bed chemical vapor deposition technique developed at SRI which is rapid and relatively inexpensive. We have procured coupons of typical alloys used in a gasifier. These coupons will be coated with Cr, Al, Si, and Ti. The samples will be tested in a bench-scale reactor using simulated coal gas compositions. In addition, we will be sending coated samples for insertion in the gas stream of the coal gasifier.

  8. A facile approach to fabricate superhydrophobic and corrosion resistant surface

    NASA Astrophysics Data System (ADS)

    Wei, Guijuan; Wang, Zhaojie; Zhao, Xixia; Feng, Juan; Wang, Shutao; Zhang, Jun; An, Changhua

    2015-01-01

    In the present study, we have fabricated superhydrophobic CuO nanostructured surfaces by a simple solution-immersion process and a subsequent chemical modification with various thiol groups. The morphology of the CuO nanostructures on the copper foil could be easily controlled by simply changing the reaction time. The influences of reaction time and the thiol groups on hydrophobic properties have been discussed in detail. It is shown that the chemically modified CuO nanostructured surfaces present remarkable superhydrophobic performance and non-sticking behaviour. Furthermore, a lower corrosion current density (icorr) and a higher corrosion potential (Ecorr) of the prepared superhydrophobic surface was observed in comparison with the bare Cu foil by immersing in a 3.5 wt% NaCl solution, indicating a good corrosion resistance capability. Our work provides a general, facile and low-cost route towards the preparation of superhydrophobic surface, which has potential applications in the fields of self-cleaning, anti-corrosion, and oil-water separation.

  9. Surface modification to improve fireside corrosion resistance of Fe-Cr ferritic steels

    DOEpatents

    Park, Jong-Hee; Natesan, Krishnamurti; Rink, David L.

    2010-03-16

    An article of manufacture and a method for providing an Fe--Cr ferritic steel article of manufacture having a surface layer modification for corrosion resistance. Fe--Cr ferritic steels can be modified to enhance their corrosion resistance to liquid coal ash and other chemical environments, which have chlorides or sulfates containing active species. The steel is modified to form an aluminide/silicide passivating layer to reduce such corrosion.

  10. Is cell viability always directly related to corrosion resistance of stainless steels?

    PubMed

    Salahinejad, E; Ghaffari, M; Vashaee, D; Tayebi, L

    2016-05-01

    It has been frequently reported that cell viability on stainless steels is improved by increasing their corrosion resistance. The question that arises is whether human cell viability is always directly related to corrosion resistance in these biostable alloys. In this work, the microstructure and in vitro corrosion behavior of a new class of medical-grade stainless steels were correlated with adult human mesenchymal stem cell viability. The samples were produced by a powder metallurgy route, consisting of mechanical alloying and liquid-phase sintering with a sintering aid of a eutectic Mn-Si alloy at 1050 °C for 30 and 60 min, leading to nanostructures. In accordance with transmission electron microscopic studies, the additive particles for the sintering time of 30 min were not completely melted. Electrochemical impedance spectroscopic experiments suggested the higher corrosion resistance for the sample sintered for 60 min; however, a better cell viability on the surface of the less corrosion-resistant sample was unexpectedly found. This behavior is explained by considering the higher ion release rate of the Mn-Si additive material, as preferred sites to corrosion attack based on scanning electron microscopic observations, which is advantageous to the cells in vitro. In conclusion, cell viability is not always directly related to corrosion resistance in stainless steels. Typically, the introduction of biodegradable and biocompatible phases to biostable alloys, which are conventionally anticipated to be corrosion-resistant, can be advantageous to human cell responses similar to biodegradable metals. PMID:26952444

  11. Navy product-improvement program for Turbomach T-62t APU's corrosion-resistant turbine wheel/improved bearing and lubrication system. Final report, 19 January 1983-12 April 1986

    SciTech Connect

    Robertson, W.A.

    1986-05-12

    Titan T-27 and T-40-1 gas turbine engines have used IN-713 LC turbine wheels for many years without serious hot-corrosion problems. For extended operation in marine environments, however, the well-known susceptibility of Alloy 713 to hot corrosion (sulfidation) could lead to deterioration of airfoil surfaces resulting eventually in loss of engine performance, or even engine failure. Corrosion protection could be enhanced by protective coatings; however, with base material so poor in hot-corrosion resistance as Alloy 713, the reliability of a 713 turbine wheel would be suspect. Also, degradation of mechanical properties accompanying the coating process would reduce the safety margin below acceptable, and appears to justifya material change to an alloy with better hot-corrosion resistance. The alloy selected was MAR-M247, a nickel-based alloy with 10% cobalt, 10% tungsten, 8,25% chromium, 5.5% aluminum, 3% tantalum, 1.5% hafnium, 1% titanium, and other elements. The expected improvements over IN-713 LC include improved oxidation/hot corrosion resistance, blade creep resistance, and tensile strength.

  12. Developing a Basal Texture with Two Peaks Tilting Towards the Transverse Direction in Hot Rolled Mg-5.7Zn-0.5Zr Plates

    NASA Astrophysics Data System (ADS)

    Wang, Yannan; Xin, Yunchang; Chapuis, Adrien; Yu, Huihui; Liu, Qing

    2016-08-01

    Rolled Mg alloys often present a basal texture with the (0002) poles slightly tilting from the normal direction (ND) towards the rolling direction. The current work systematically studies the formation of a double-peaked basal texture tilting from the ND towards the transverse direction (TD) of Mg-5.7Zn-0.5Zr (ZK60) plates hot rolled from the as-cast condition. Our results show that a basal texture forms with the two peaks obviously tilting from the ND towards the TD after rolling to reductions over 19 pct at 673 K (400 °C), but does not appear after rolling at 293 K (20 °C). The TD-tilted double peaks of basal poles disappear after annealing, developing a stronger peak of basal poles around the ND. The microstructural examination indicates that this TD-tilted basal texture mainly results from rolling deformation rather than dynamic recrystallization. Crystal plasticity simulation using the VPSC model was used to understand the effect of slips and twinning on the formation of this TD-tilted basal texture. Simulation demonstrates that, compared to prismatic slip, pyramidal slip is more efficient to generate the basal texture tilting towards the TD. The possible mechanisms affecting the activity of non-basal slips are discussed.

  13. Fuzzy logic modeling and control of steel rod quenching after hot rolling

    NASA Astrophysics Data System (ADS)

    Giorleo, G.; Memola Capece Minutolo, F.; Sergi, V.

    1997-10-01

    Reinforced concrete rod produced by European Community countries must comply with standards that establish minimum strength and tensile properties along with other technological and geometrical characteristics; however, possible variability within the assigned limits is not specified. Consequently, a number of manufacturing methods are now used, with the result that over time the mechanical properties of these products vary widely. Increased competition has led to the development of new procedures incorporating both process and quality control. One example is a process based on the heat treatment undergone by the metal bars leaving the final stand of the rolling mill train. In this way, the mechanical and technological properties can be graduated, thereby enhancing strength (particularly yield point) without altering the deformability of the material. This procedure does away with the need to alter the chemical composition of the steel used to manufacture the rods. Process adjustment still relies on the experience of the production manager, however. This paper examines the possibility of applying fuzzy logic computer techniques to the heat treatment process in order to render it more rational and independent of operator unreliability.

  14. Effect of Alloying Elements in Hot-Rolled Metastable β-Titanium Alloys. Part II: Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Manda, Premkumar; Chakkingal, Uday; Singh, A. K.

    2016-07-01

    This paper describes the tensile properties, flow and work-hardening behavior of four metastable β-titanium alloys Ti-5Al-5Mo-5V-3Cr (A1), Ti-5Al-3.5Mo-7.2V-3Cr (A2), Ti-5Al-5Mo-8.6V-1.5Cr (A3), and Ti-5Al-3.5Mo-5V-3.94Cr (A4) in α+β hot-rolled condition. The decreasing order of average strength parameters ( σ YS and σ UTS) is A4, A2, A1, and A3. The maximum strength observed in alloy A4 is due to the presence of highest wt. fraction of Cr. The elongation is the maximum and minimum in alloys A3 and A4, respectively. These alloys display moderate to high percent in-plane anisotropy ( A IP) and reasonably low anisotropic index ( δ) values. Both the A IP and δ values are maximum and minimum in alloys A1 and A3, respectively. The yield locus plots also exhibit the presence of anisotropy due to relatively large differences in yield strength values along tension and compression directions. The flow behavior of alloys A1, A2, and A4 follows Swift equation, while the alloy A3 displays best fit with Holloman equation. The presence of prestrain ( ɛ 0) in hot-rolled materials before tensile testing has an important bearing on the flow curves of A1, A2, and A4 alloys. The instantaneous work-hardening rate curves of the alloys A1, A2, and A3 exhibit all the three typical stages (stage I, stage II, and stage III) in RD samples, while the alloy A4 shows the presence of only stage I and stage III. The 45 deg to RD and TD samples of alloys A1, A2, and A4 display only stage I. The stages I and III as well as I and II are present in alloy A3 in 45 deg to RD and TD samples, respectively. Dislocation-controlled strain hardening occurs in all the three stages of these alloys in the absence of stress-induced martensitic transformation (α″) and twinning. Slip is the predominant deformation mechanism during tensile testing. Three types of slip lines, i.e., planar, wavy, and intersecting have been observed close to fracture surfaces of post tensile-tested specimens.

  15. The role of aluminum surface alloying in improving the corrosion resistance of silicon nitride under the influence of sodium vapor

    NASA Astrophysics Data System (ADS)

    Cheong, Yong Suk

    Corrosion of silicon nitride (Sisb3Nsb4) and associated degradation processes can severely limit the performance and reliability of advanced engine and structural systems employing it as a key component. The corrosion resistance of Sisb3Nsb4 is adversely affected by sodium, a reactive species commonly present in many service environments. Despite a number of studies on the sodium-accelerated corrosion, few attempts have been made to reduce the adverse effects of sodium on the corrosion resistance of Sisb3Nsb4. This work aimed to investigate the detailed role of aluminum surface alloying in minimizing the detrimental effect of sodium on the corrosion behavior of Sisb3Nsb4. Ion implantation was used as an alloying tool and pure hot-isostatically-pressed Sisb3Nsb4 as a base material. Surface regions (˜200nm) of highly polished Sisb3Nsb4 platelets were implanted with aluminum at multi-energies and multi-doses to achieve a uniform concentration distribution of 1, 5, and 10 at.%. Unimplanted and implanted Sisb3Nsb4 samples were exposed in atmospheric pressure oxygen enriched with 100 and 220 ppm sodium nitrate vapor at 900sp°-1100sp°C for 0.5 to 8 hours. Kinetics of corrosion were evaluated using profilometry in conjunction with etch patterning. The morphological, structural, and chemical characteristics of the corrosion layers were studied using various analytical techniques which include x-ray diffraction, secondary electron microscopy, atomic absorption analysis, Raman spectroscopy, and secondary ion mass spectroscopy. This investigation has shown that, under the influence of sodium, corrosion of unimplanted Sisb3Nsb4 follows a rapid and linear kinetic law. The corrosion layers are non-protective and rough. They also exhibit a high degree of morphological and phase instability, which can be attributed to increased thermodynamic and kinetic tendency towards the formation of low eutectic products, phase separation, and devitrification in the corrosion layer. Aluminum

  16. Fracture-tough, corrosion-resistant bearing steels

    NASA Technical Reports Server (NTRS)

    Olson, Gregory B.

    1990-01-01

    The fundamental principles allowing design of stainless bearing steels with enhanced toughness and stress corrosion resistance has involved both investigation of basic phenomena in model alloys and evaluation of a prototype bearing steel based on a conceptual design exercise. Progress in model studies has included a scanning Auger microprobe (SAM) study of the kinetics of interfacial segregation of embrittling impurities which compete with the kinetics of alloy carbide precipitation in secondary hardening steels. These results can define minimum allowable carbide precipitation rates and/or maximum allowable free impurity contents in these ultrahigh strength steels. Characterization of the prototype bearing steel designed to combine precipitated austenite transformation toughening with secondary hardening shows good agreement between predicted and observed solution treatment response including the nature of the high temperature carbides. An approximate equilibrium constraint applied in the preliminary design calculations to maintain a high martensitic temperature proved inadequate, and the solution treated alloy remained fully austenitic down to liquid nitrogen temperature rather than transforming above 200 C. The alloy can be martensitically transformed by cryogenic deformation, and material so processed will be studied further to test predicted carbide and austenite precipitation behavior. A mechanistically-based martensitic kinetic model was developed and parameters are being evaluated from available kinetic data to allow precise control of martensitic temperatures of high alloy steels in future designs. Preliminary calculations incorporating the prototype stability results suggest that the transformation-toughened secondary-hardening martensitic-stainless design concept is still viable, but may require lowering Cr content to 9 wt. pct. and adding 0.5 to 1.0 wt. pct. Al. An alternative design approach based on strain-induced martensitic transformation during

  17. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

    SciTech Connect

    Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

    2007-09-20

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

  18. Hot corrosion of the B2 nickel aluminides

    NASA Technical Reports Server (NTRS)

    Ellis, David L.

    1993-01-01

    The hot corrosion behavior of the B2 nickel aluminides was studied to determine the inherent hot corrosion resistance of the beta nickel aluminides and to develop a mechanism for the hot corrosion of the beta nickel aluminides. The effects of the prior processing of the material, small additions of zirconium, stoichiometry of the materials, and preoxidation of the samples were also examined. Additions of 2, 5, and 15 w/o chromium were used to determine the effect of chromium on the hot corrosion of the beta nickel aluminides and the minimum amount of chromium necessary for good hot corrosion resistance. The results indicate that the beta nickel aluminides have inferior inherent hot corrosion resistance despite their excellent oxidation resistance. Prior processing and zirconium additions had no discernible effect on the hot corrosion resistance of the alloys. Preoxidation extended the incubation period of the alloys only a few hours and was not considered to be an effective means of stopping hot corrosion. Stoichiometry was a major factor in determining the hot corrosion resistance of the alloys with the higher aluminum alloys having a definitely superior hot corrosion resistance. The addition of chromium to the alloys stopped the hot corrosion attack in the alloys tested. From a variety of experimental results, a complex hot corrosion mechanism was proposed. During the early stages of the hot corrosion of these alloys the corrosion is dominated by a local sulphidation/oxidation form of attack. During the intermediate stages of the hot corrosion, the aluminum depletion at the surface leads to a change in the oxidation mechanism from a protective external alumina layer to a mixed nickel-aluminum spinel and nickel oxide that can occur both externally and internally. The material undergoes extensive cracking during the later portions of the hot corrosion.

  19. Isothermal Reduction of Oxide Scale on Hot-Rolled, Low-Carbon Steel in 10 pct H2-Ar

    NASA Astrophysics Data System (ADS)

    He, Yongquan; Jia, Tao; Li, Zhifeng; Cao, Guangming; Liu, Zhenyu; Li, Jun

    2016-08-01

    The isothermal reduction of oxide scale on hot-rolled, low-carbon steel strip in 10 pct H2-Ar mixtures in the temperature range of 673 K to 1073 K (400 °C to 800 °C) was investigated by using a thermo-gravimetric analyzer (TGA). During heating under an argon atmosphere, magnetite/iron eutectoid and proeutectoid magnetite in the oxide scale successively transformed into wüstite at a temperature above 843 K (570 °C). The kinetic plot of the isothermal reduction assumes a sigmoid shape, including induction, acceleration, and finally the decaying stage. Fitting the kinetic curve to mathematical models, the reaction at 1073 K (800 °C) and 773 K (500 °C) were determined to be controlled by phase-boundary-controlled reaction and three-dimensional growth of nuclei, respectively. The reduction product varies with temperature and itself affects the kinetics. Porous and dense iron were, respectively, obtained below and above 873 K (600 °C). A "rate-minimum" was observed at 973 K (700 °C) due to the formation of dense iron that blocks the gas diffusion. Due to the structural transformation of oxide scale during heating, the reactant depends on the heating process. However, compared with the oxide scale structure, the temperature is more important in determining the reduction kinetics at temperatures above 973 K (700 °C).

  20. Isothermal Reduction of Oxide Scale on Hot-Rolled, Low-Carbon Steel in 10 pct H2-Ar

    NASA Astrophysics Data System (ADS)

    He, Yongquan; Jia, Tao; Li, Zhifeng; Cao, Guangming; Liu, Zhenyu; Li, Jun

    2016-10-01

    The isothermal reduction of oxide scale on hot-rolled, low-carbon steel strip in 10 pct H2-Ar mixtures in the temperature range of 673 K to 1073 K (400 °C to 800 °C) was investigated by using a thermo-gravimetric analyzer (TGA). During heating under an argon atmosphere, magnetite/iron eutectoid and proeutectoid magnetite in the oxide scale successively transformed into wüstite at a temperature above 843 K (570 °C). The kinetic plot of the isothermal reduction assumes a sigmoid shape, including induction, acceleration, and finally the decaying stage. Fitting the kinetic curve to mathematical models, the reaction at 1073 K (800 °C) and 773 K (500 °C) were determined to be controlled by phase-boundary-controlled reaction and three-dimensional growth of nuclei, respectively. The reduction product varies with temperature and itself affects the kinetics. Porous and dense iron were, respectively, obtained below and above 873 K (600 °C). A "rate-minimum" was observed at 973 K (700 °C) due to the formation of dense iron that blocks the gas diffusion. Due to the structural transformation of oxide scale during heating, the reactant depends on the heating process. However, compared with the oxide scale structure, the temperature is more important in determining the reduction kinetics at temperatures above 973 K (700 °C).

  1. Effects of Alloying Elements on High-Temperature Oxidation and Sticking Occurring During Hot Rolling of Modified Ferritic STS430J1L Stainless Steels

    NASA Astrophysics Data System (ADS)

    Ha, Dae Jin; Lee, Jong Seog; Kim, Nack J.; Lee, Sunghak

    2012-01-01

    In the present study, mechanisms of sticking that occurs during hot rolling of modified STS430J1L ferritic stainless steels were investigated by using a pilot-plant-scale rolling machine, and the effects of alloying elements on sticking were analyzed by the high-temperature oxidation behavior. The hot-rolling test results indicated that the Cr oxide layer formed in a heating furnace was broken off and infiltrated the steel, thereby forming Cr oxides on the rolled steel surface. Because the surface region without oxides underwent a reduction in hardness rather than the surface region with oxides, the thickness of the surface oxide layer favorably affected the resistance to sticking. The addition of Zr, Cu, and Ni to the ferritic stainless steels worked in favor of the decreased sticking, but the Si addition negatively affected the resistance to sticking. In the Si-rich steel, Si oxides were continuously formed along the interfacial area between the Cr oxide layer and the base steel, and interrupted the formation and growth of the Cr oxide layer. Because the Si addition played a role in increasing sticking, the reduction in Si content was desirable for preventing sticking.

  2. Corrosion Resistance Analysis of Sintered NdFeB Magnets Using Ultrasonic-Aided EDM Method

    NASA Astrophysics Data System (ADS)

    Li, L.; Wei, X. T.; Li, Z. Y.; Cheng, X.

    2015-01-01

    Sintered neodymium-iron-boron (NdFeB) permanent magnets are widely used in many fields because of their excellent magnetic property. However, their poor corrosion resistance has been cited as a potential problem that limits their extensive application. This paper presents an experimental investigation into the improvement of surface corrosion resistance with the ultrasonic-aided electrical discharge machining (U-EDM) method. A scanning electron microscope was used to analyze the surface morphology of recast layers formed through the EDM and U-EDM processes. The chemical structure and elements of these recast layers were characterized using x-ray diffraction and energy dispersive spectroscopy. Corrosion resistance was also studied by means of potentiodynamic polarization, electrochemical impedance spectroscopy, and immersion tests in 0.5 mol/L H2SO4 solution. Experimental results show that an amorphous structure was formed in the recast layer during the EDM and U-EDM processes and that this structure could improve the corrosion resistance of sintered NdFeB magnets. Moreover, the corrosion resistance of U-EDM-treated surface was better than that of the EDM-treated surface.

  3. Corrosion-Resistant Container for Molten-Material Processing

    NASA Technical Reports Server (NTRS)

    Stern, Theodore G.; McNaul, Eric

    2010-01-01

    In a carbothermal process, gaseous methane is passed over molten regolith, which is heated past its melting point to a temperature in excess of 1,625 C. At this temperature, materials in contact with the molten regolith (or regolith simulant) corrode and lose their structural properties. As a result, fabricating a crucible to hold the molten material and providing a method of contact heating have been problematic. Alternative containment approaches use a large crucible and limit the heat zone of the material being processed, which is inefficient because of volume and mass constraints. Alternative heating approaches use non-contact heating, such as by laser or concentrated solar energy, which can be inefficient in transferring heat and thus require higher power heat sources to accomplish processing. The innovation is a combination of materials, with a substrate material having high structural strength and stiffness and high-temperature capability, and a coating material with a high corrosion resistance and high-temperature capability. The material developed is a molybdenum substrate with an iridium coating. Creating the containment crucible or heater jacket using this material combination requires only that the molybdenum, which is easily processed by conventional methods such as milling, electric discharge machining, or forming and brazing, be fabricated into an appropriate shape, and that the iridium coating be applied to any surfaces that may come in contact with the corrosive molten material. In one engineering application, the molybdenum was fashioned into a container for a heat pipe. Since only the end of the heat pipe is used to heat the regolith, the container has a narrowing end with a nipple in which the heat pipe is snugly fit, and the external area of this nipple, which contacts the regolith to transfer heat into it, is coated with iridium. At the time of this reporting, no single material has been found that can perform the functions of this combination

  4. Roll-to-Roll Encapsulation of Metal Nanowires between Graphene and Plastic Substrate for High-Performance Flexible Transparent Electrodes.

    PubMed

    Deng, Bing; Hsu, Po-Chun; Chen, Guanchu; Chandrashekar, B N; Liao, Lei; Ayitimuda, Zhawulie; Wu, Jinxiong; Guo, Yunfan; Lin, Li; Zhou, Yu; Aisijiang, Mahaya; Xie, Qin; Cui, Yi; Liu, Zhongfan; Peng, Hailin

    2015-06-10

    Transparent conductive film on plastic substrate is a critical component in low-cost, flexible, and lightweight optoelectronics. Industrial-scale manufacturing of high-performance transparent conductive flexible plastic is needed to enable wide-ranging applications. Here, we demonstrate a continuous roll-to-roll (R2R) production of transparent conductive flexible plastic based on a metal nanowire network fully encapsulated between graphene monolayer and plastic substrate. Large-area graphene film grown on Cu foil via a R2R chemical vapor deposition process was hot-laminated onto nanowires precoated EVA/PET film, followed by a R2R electrochemical delamination that preserves the Cu foil for reuse. The encapsulated structure minimized the resistance of both wire-to-wire junctions and graphene grain boundaries and strengthened adhesion of nanowires and graphene to plastic substrate, resulting in superior optoelectronic properties (sheet resistance of ∼8 Ω sq(-1) at 94% transmittance), remarkable corrosion resistance, and excellent mechanical flexibility. With these advantages, long-cycle life flexible electrochromic devices are demonstrated, showing up to 10000 cycles.

  5. Roll-to-Roll Encapsulation of Metal Nanowires between Graphene and Plastic Substrate for High-Performance Flexible Transparent Electrodes.

    PubMed

    Deng, Bing; Hsu, Po-Chun; Chen, Guanchu; Chandrashekar, B N; Liao, Lei; Ayitimuda, Zhawulie; Wu, Jinxiong; Guo, Yunfan; Lin, Li; Zhou, Yu; Aisijiang, Mahaya; Xie, Qin; Cui, Yi; Liu, Zhongfan; Peng, Hailin

    2015-06-10

    Transparent conductive film on plastic substrate is a critical component in low-cost, flexible, and lightweight optoelectronics. Industrial-scale manufacturing of high-performance transparent conductive flexible plastic is needed to enable wide-ranging applications. Here, we demonstrate a continuous roll-to-roll (R2R) production of transparent conductive flexible plastic based on a metal nanowire network fully encapsulated between graphene monolayer and plastic substrate. Large-area graphene film grown on Cu foil via a R2R chemical vapor deposition process was hot-laminated onto nanowires precoated EVA/PET film, followed by a R2R electrochemical delamination that preserves the Cu foil for reuse. The encapsulated structure minimized the resistance of both wire-to-wire junctions and graphene grain boundaries and strengthened adhesion of nanowires and graphene to plastic substrate, resulting in superior optoelectronic properties (sheet resistance of ∼8 Ω sq(-1) at 94% transmittance), remarkable corrosion resistance, and excellent mechanical flexibility. With these advantages, long-cycle life flexible electrochromic devices are demonstrated, showing up to 10000 cycles. PMID:26020567

  6. The corrosion resistance and neutron-absorbing properties of coatings based on amorphous alloys

    NASA Astrophysics Data System (ADS)

    Sevryukov, O. N.; Polyansky, A. A.

    2016-04-01

    The object of the present study was the corrosion-resistant amorphizing alloys with an increased content of boron for cladding the surface of metals, rapidly quenched alloys without boron for protective coatings on a high-boron cladding layer, as well as steel samples with a protective coating with a high content of boron and without boron. The aim of the work is to investigate the corrosion resistance of a coating in water at the temperature of 40 °C in conditions of an open access of oxygen for 1000 h, as well as the features of the microstructure of clad samples before and after the corrosion tests. New data on the corrosion resistance of Cr18Ni10Ti steel samples with a protective layer from a rapidly quenched alloy Ni-19Cr-10Si (in wt.%) on a high-boron coating have been obtained.

  7. Effect of High Temperature Aging on the Corrosion Resistance of Iron Based Amorphous Alloys

    SciTech Connect

    Day, S D; Haslam, J J; Farmer, J C; Rebak, R B

    2007-08-10

    Iron-based amorphous alloys can be more resistant to corrosion than polycrystalline materials of similar compositions. However, when the amorphous alloys are exposed to high temperatures they may recrystallize (or devitrify) thus losing their resistance to corrosion. Four different types of amorphous alloys melt spun ribbon specimens were exposed to several temperatures for short periods of time. The resulting corrosion resistance was evaluated in seawater at 90 C and compared with the as-prepared ribbons. Results show that the amorphous alloys can be exposed to 600 C for 1-hr. without losing the corrosion resistance; however, when the ribbons were exposed at 800 C for 1-hr. their localized corrosion resistance decreased significantly.

  8. Development of corrosion-resistant improved Al-doped austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Kondo, Keietsu; Miwa, Yukio; Okubo, Nariaki; Kaji, Yoshiyuki; Tsukada, Takashi

    2011-10-01

    Aluminum-doped type 316L SS (316L/Al) has been developed for the purpose of suppressing the degradation of corrosion resistance induced by irradiation in austenitic stainless steels (SSs). The electrochemical corrosion properties of this material were estimated after Ni-ion irradiation at a temperature range from 330 °C to 550 °C. When irradiated at 550 °C up to 12 dpa, 316L/Al showed high corrosion resistance in the vicinity of grain boundaries (GBs) and in grains, while severe GB etching and local corrosion in grains were observed in irradiated 316L and 316 SS. It is supposed that aluminum enrichment was enhanced by high-temperature irradiation at GBs and in grains, to compensate for lost corrosion resistance induced by chromium depletion.

  9. Direct growth of cerium oxide nanorods on diverse substrates for superhydrophobicity and corrosion resistance

    NASA Astrophysics Data System (ADS)

    Cho, Young Jun; Jang, Hanmin; Lee, Kwan-Soo; Kim, Dong Rip

    2015-06-01

    Superhydrophobic surfaces with anti-corrosion properties have attracted great interest in many industrial fields, particularly to enhance the thermal performance of offshore applications such as heat exchangers, pipelines, power plants, and platform structures. Nanostructures with hydrophobic materials have been widely utilized to realize superhydrophobicity of surfaces, and cerium oxide has been highlighted due to its good corrosion resistive and intrinsically hydrophobic properties. However, few studies of direct growth of cerium oxide nanostructures on diverse substrates have been reported. Herein we report a facile hydrothermal method to directly grow cerium oxide nanorods on diverse substrates, such as aluminum alloy, stainless steel, titanium, and silicon. Diverse substrates with cerium oxide nanorods exhibited superhydrophobicity with no hydrophobic modifiers on their surfaces, and showed good corrosion resistive properties in corrosive medium. We believe our method could pave the way for realization of scalable and sustainable corrosion resistive superhydrophobic surfaces in many industrial fields.

  10. Corrosion resistance of metals in the process fluids of photographic film manufacturing plants

    SciTech Connect

    Khar'yu, N.A.; Tuktamysheva, N.V.; Garifzyanova, N.V.; Belyaeva, N.V.

    1983-02-01

    With the goal of choosing corrosion-resistant materials the corrosion resistance of a number of nickel steels in a mixture of acetone and ethanol (2:1) and diazo coating was determined. The low-alloyed steels 08Kh22N6T (EP-53), 07Khl6N6 (EP-288) and Khl5N7YuM2 (EP-35) are characterized by high corrosion resistance and can be recommended instead of the high-alloyed, expensive and difficult to obtain steels 08Khl8N10T and 10Khl7N13M2T as construction materials for manfacture of equipment to be used in the regeneration of wastes of diazotype photographic materials.

  11. Electrodeposition of high corrosion resistance Cu/Ni-P coating on AZ91D magnesium alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Shan; Cao, Fahe; Chang, Linrong; Zheng, JunJun; Zhang, Zhao; Zhang, Jianqing; Cao, Chunan

    2011-08-01

    High corrosion resistance Cu/Ni-P coatings were electrodeposited on AZ91D magnesium alloy via suitable pretreatments, such as one-step acid pickling-activation, once zinc immersion and environment-friendly electroplated copper as the protective under-layer, which made Ni-P deposit on AZ91D Mg alloy in acid plating baths successfully. The pH value and current density for Ni-P electrodeposition were optimized to obtain high corrosion resistance. With increasing the phosphorous content of the Ni-P coatings, the deposits were found to gradually transform to amorphous structure and the corrosion resistance increased synchronously. The anticorrosion ability of AZ91D Mg alloy was greatly improved by the amorphous Ni-P deposits, which was investigated by potentiodynamic polarization curve and electrochemical impedance spectroscopy (EIS). The corrosion current density ( Icorr) of the coated Mg alloy substrate is about two orders of magnitude less than that of the uncoated.

  12. Corrosion resistance of the AISI 304, 316 and 321 stainless steel surfaces modified by laser

    NASA Astrophysics Data System (ADS)

    Szubzda, B.; Antończak, A.; Kozioł, P.; Łazarek, Ł.; Stępak, B.; Łęcka, K.; Szmaja, A.; Ozimek, M.

    2016-02-01

    The article presents the analysis results of the influence of laser fluence on physical and chemical structure and corrosion resistance of stainless steel surfaces modified by irradiating with nanosecond-pulsed laser. The study was carried out for AISI 304, AISI 316 and AISI 321 substrates using Yb:glass fiber laser. All measurements were made for samples irradiated in a broad range of accumulated fluence (10÷400 J/cm2). The electrochemical composition (by EDX) and surface morphology (by SEM) of the prepared surfaces were carried out. Finally, corrosion resistance was analyzed by a potentiodynamic electrochemical test. The obtained results showed very high corrosion resistance for samples made by fluency of values lower than 100 J/cm2. In this case, higher values of corrosion potentials and breakdown potentials were observed. A correlation between corrosion phenomena, the range of laser power (fluence) and the results of chemical and structural tests were also found.

  13. Investigation of the influence of the chemical composition of HSLA steel grades on the microstructure homogeneity during hot rolling in continuous rolling mills using a fast layer model

    NASA Astrophysics Data System (ADS)

    Schmidtchen, M.; Rimnac, A.; Warczok, P.; Kozeschnik, E.; Bernhard, C.; Bragin, S.; Kawalla, R.; Linzer, B.

    2016-03-01

    The newly developed LaySiMS simulation tool provides new insight for inhomogeneous material flow and microstructure evolution in an endless strip production (ESP) plant. A deepened understanding of the influence of inhomogeneities in initial material state, temperature profile and material flow and their impact on the finished product can be reached e.g. by allowing for variable layer thickness distributions in the roll gap. Coupling temperature, deformation work and work hardening/recrystallization phenomena accounts for covering important effects in the roll gap. The underlying concept of the LaySiMS approach will be outlined and new insight gained regarding microstructural evolution, shear and inhomogeneous stress and strain states in the roll gap as well as local residual stresses will be presented. For the case of thin slab casting and direct rolling (TSDR) the interrelation of inhomogeneous initial state, micro structure evolution and dissolution state of micro alloying elements within the roughing section of an ESP line will be discussed. Special emphasis is put on the influence of the local chemical composition arising from direct charging on throughthickness homogeneity of the final product. It is concluded that, due to the specific combination of large reductions in the high reduction mills (HRM) and the highly inhomogeneous inverse temperature profile, the ESP-concept provides great opportunities for homogenizing the microstructure across the strip thickness.

  14. Assessment of corrosion resistance of Nd-Fe-B magnets by silanization for orthodontic applications

    NASA Astrophysics Data System (ADS)

    Fabiano, F.; Celegato, F.; Giordano, A.; Borsellino, C.; Bonaccorsi, L.; Calabrese, L.; Tiberto, P.; Cordasco, G.; Matarese, G.; Fabiano, V.; Azzerboni, B.

    2014-02-01

    Nd-Fe-B permanent magnets are characterised by excellent magnetic properties. However, being extremely vulnerable to the attack of both climate and corrosive environments, their applications are limited. This paper describes how, at different thicknesses of N-propyl-trimetoxy-silane, the coating affects the magnetic force of nickel plated magnets. We also investigate if the corrosion resistance of silanized Nd-Fe-B magnets increases in mildly corrosive environments by immersing them in a synthetic saliva solution. It was found that the silanization treatment does not affect the strength of the magnetic force and provide an enhancement of the corrosion resistance of the substrate.

  15. Characterization of the corrosion resistance of biologically active solutions: The effects of anodizing and welding

    NASA Technical Reports Server (NTRS)

    Walsh, Daniel W.

    1991-01-01

    An understanding of fabrication processes, metallurgy, electrochemistry, and microbiology is crucial to the resolution of microbiologically influenced corrosion (MIC) problems. The object of this effort was to use AC impedance spectroscopy to characterize the corrosion resistance of Type II anodized aluminum alloy 2219-T87 in sterile and biologically active media and to examine the corrosion resistance of 316L, alloy 2219-T87, and titanium alloy 6-4 in the welded and unwelded conditions. The latter materials were immersed in sterile and biologically active media and corrosion currents were measured using the polarization resistance (DC) technique.

  16. Fabrication of intermetallic coatings for electrical insulation and corrosion resistance on high-temperature alloys

    SciTech Connect

    Park, J.-H.; Cho, W.D.

    1996-11-01

    Several intermetallic films were applied to high-temperature alloys (V alloys and 304, 316 stainless steels) to provide electrical insulation and corrosion resistance. Alloy grain growth at 1000 C for the V-5Cr-5Ti alloy was investigated to determine stability of the alloy substrate during coating formation by CVD or metallic vapor processes at 800-850 C. Film layers were examined by optical and scanning electron microscopy and by electron-energy-dispersive and XRD analysis; they were also tested for electrical resistivity and corrosion resistance. Results elucidated the nature of the coatings, which provided both electrical insulation and high-temperature corrosion protection.

  17. Effect of electrodeposition temperature on grain orientation and corrosion resistance of nanocrystalline pure nickel

    NASA Astrophysics Data System (ADS)

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang

    2016-08-01

    The nanocrystalline pure nickels with different grain orientations were fabricated by direct current electrodeposition process. The grain size slightly decreased with the increasing of electrodeposition solution temperature. However, grain orientation was affected significantly. Comparing with samples obtained at 50 °C and 80 °C, sample obtained at 20 °C had the strongest (111) orientation plane which increased electrochemical corrosion resistance of this sample. At the same time, the lowest (111) orientation plane deteriorated electrochemical corrosion resistance of sample obtained at 50 °C.

  18. A variable hydrophobic surface improves corrosion resistance of electroplating copper coating

    NASA Astrophysics Data System (ADS)

    Xu, Xiuqing; Zhu, Liqun; Li, Weiping; Liu, Huicong

    2011-04-01

    In this paper, Cu/liquid microcapsule composite coating was prepared by electroplating method. And a variable hydrophobic surface was obtained due to the slow release of microcapsules and the rough surface. The hydrophobic property and corrosion resistance of the composite was investigated by means of water contact angle instrument and electrochemical technique, respectively. The results suggest that the contact angle (CA) of composite increases gradually with the increasing storing time, and the stable super-hydrophobic property was exhibited after storing in air for 15 days. Meanwhile, the excellent corrosion resistance was displayed, which could be ascribed to the good stability of hydrophobic film on composite surface.

  19. 78 FR 16832 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-03-19

    ...-Year (``Sunset'') Review, 77 FR 85 (January 3, 2012). \\2\\ See Corrosion-Resistant Carbon Steel Flat... Corrosion- Resistant Carbon Steel Flat Products From Germany and Korea, 77 FR 301 (January 4, 2012). As a...: Final Results of Expedited Five-Year (``Sunset'') Review of the Countervailing Duty Order, 77 FR...

  20. 77 FR 301 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of Five-Year...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-04

    ...-resistant carbon steel flat products from Korea (58 FR 43752). On August 19, 1993, Commerce issued... corrosion-resistant carbon steel flat products from Germany and Korea (72 FR 7009). The Commission is now... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of...

  1. 77 FR 24221 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-23

    ... institution (77 FR 301, January 4, 2012) were adequate. A record of the Commissioners' votes, the Commission's... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission... countervailing duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping...

  2. 76 FR 77775 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-14

    ... FR 54209 (August 31, 2011) (``Preliminary Results''). The final results were originally due no later... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... countervailing duty order on corrosion-resistant carbon steel flat products from the Republic of Korea...

  3. Study on possibility for the improvement of corrosion resistance of metals using laser-formed oxide surface structure

    NASA Astrophysics Data System (ADS)

    Ruzankina, J. S.; Vasiliev, O. S.

    2016-08-01

    The laser processes of oxidation are currently known and used extensively, in particular, to improve corrosion resistance of metals possessing certain properties and composition. In this regard, actuality is the methods of laser oxidation of metals and the determination of their modes of treatment in each specific case. Increase of corrosion resistance ST20 can carried out with the formation on the surface oxide films, as well as by reducing surface roughness. Studied various modes of processing of the steel surface. Corrosion resistance investigated for protecting a metal. Defocusing the beam to allow the surface treatment of a wide beam in the low temperature mode of processing. For further study of the irradiated surface on the corrosion resistance was conducted by chemical treatment in acid. Estimated phase composition of films formed under laser treatment simulated in the program astics. The study to increase the corrosion resistance of steel and titanium, have shown that under the chosen methods of processing of materials degradation observed.

  4. High-Performance Corrosion-Resistant Iron-Based Amorphous Metals: The Effects of Composition, Structure and Environment on Corrosion Resistance

    SciTech Connect

    Farmer, J; Choi, J S; Haslam, J; Lian, T; Day, S; Yang, N; Blue, C; Peters, W; Bayles, R; Lewandowski, J; Perepezko, J; Hildal, K; Lavernia, E; Ajdelsztajn, A; Grave, O; Aprigliano, L; Kaufman, L; Boudreau, J; Branagan, D J; Beardsley, B

    2006-04-11

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative thermal phase stability, microstructure, mechanical properties, damage tolerance, and corrosion resistance. Some alloy additions are known to promote glass formation and to lower the critical cooling rate [F. Guo, S. J. Poon, Applied Physics Letters, 83 (13) 2575-2577, 2003]. Other elements are known to enhance the corrosion resistance of conventional stainless steels and nickel-based alloys [A. I. Asphahani, Materials Performance, Vol. 19, No. 12, pp. 33-43, 1980] and have been found to provide similar benefits to iron-based amorphous metals. Many of these materials can be cast as relatively thick ingots, or applied as coatings with advanced thermal spray technology. A wide variety of thermal spray processes have been developed by industry, and can be used to apply these new materials as coatings. Any of these can be used for the deposition of the formulations discussed here, with varying degrees of residual porosity and crystalline structure. Thick protective coatings have now been made that are fully dense and completely amorphous in the as-sprayed condition. An overview of the High-Performance Corrosion Resistant Materials (HPCRM) Project will be given, with particular emphasis on the corrosion resistance of several different types of iron-based amorphous metals in various environments of interest. The salt fog test has been used to compare the performance of various wrought alloys, melt-spun ribbons, arc-melted drop-cast ingots, and thermal-spray coatings for their susceptibility to corrosion in marine environments. Electrochemical tests have also been performed in seawater. Spontaneous breakdown of the passive film and localized corrosion require that the open-circuit corrosion potential exceed the critical potential. The resistance to localized corrosion is seawater has been

  5. Arrhenius-Type Constitutive Model for High Temperature Flow Stress in a Nickel-Based Corrosion-Resistant Alloy

    NASA Astrophysics Data System (ADS)

    Wang, L.; Liu, F.; Cheng, J. J.; Zuo, Q.; Chen, C. F.

    2016-04-01

    Hot deformation behavior of Nickel-based corrosion-resistant alloy (N08028) was studied in compression tests conducted in the temperature range of 1050-1200 °C and the strain rate range of 0.001-1 s-1. The flow stress behavior and microstructural evolution were observed during the hot deformation process. The results show that the flow stress increases with deformation temperature decreasing and strain rate increasing, and that the deformation activation energy ( Q) is not a constant but increases with strain rate increasing at a given strain, which is closely related with dislocation movement. On this basis, a revised strain-dependent hyperbolic sine constitutive model was established, which considered that the "material constants" in the original model vary as functions of the strain and strain rate. The flow curves of N08028 alloy predicted by the proposed model are in good agreement with the experimental results, which indicates that the revised constitutive model can estimate precisely the flow curves of N08028 alloy.

  6. Effect of laser polishing on the surface roughness and corrosion resistance of Nitinol stents.

    PubMed

    Park, Chan-Hee; Tijing, Leonard D; Pant, Hem Raj; Kim, Cheol Sang

    2015-01-01

    In this paper, we investigated the effect of laser polishing at different treatment times on the surface roughness and corrosion resistance of a biliary nickel-titanium (NiTi or Nitinol) stent. A specific area of the stent wire surface was checked for changes in roughness by scanning electron microscopy (SEM) and a noncontact profilometer. The corrosion resistance was assessed by potentiodynamic polarization test and electrochemical impedance spectroscopy. The surface characterization revealed that laser polishing reduced the surface roughness of stent by 34-64% compared to that of the as-received stent surface condition depending on the treatment time (i.e., 700-1600 μm). Measurements using potentiodynamic polarization in simulated body fluid solution showed better anti-corrosion performance of laser-polished stent compared to magnetically-polished stent and has comparable corrosion resistance with the as-received stent condition. In this paper, we have shown a preliminary study on the potential of laser polishing for the improvement of surface roughness of stent without affecting much its corrosion resistance. PMID:25585981

  7. Applications in the Nuclear Industry for Corrosion-Resistant Amorphous-Metal Thermal-Spray Coatings

    SciTech Connect

    Farmer, J; Choi, J

    2007-07-18

    Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Fe-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. Ceramic coatings may provide even greater corrosion resistance for container applications, though the boron-containing amorphous metals are still favored for criticality control applications. These amorphous metal and ceramic materials have been produced as gas atomized powders and applied as near full density, non-porous coatings with the high-velocity oxy-fuel process. This paper summarizes the performance of these coatings as corrosion-resistant barriers, and as neutron absorbers. Relevant corrosion models are also discussed, as well as a cost model to quantify the economic benefits possible with these new materials.

  8. Effect of laser polishing on the surface roughness and corrosion resistance of Nitinol stents.

    PubMed

    Park, Chan-Hee; Tijing, Leonard D; Pant, Hem Raj; Kim, Cheol Sang

    2015-01-01

    In this paper, we investigated the effect of laser polishing at different treatment times on the surface roughness and corrosion resistance of a biliary nickel-titanium (NiTi or Nitinol) stent. A specific area of the stent wire surface was checked for changes in roughness by scanning electron microscopy (SEM) and a noncontact profilometer. The corrosion resistance was assessed by potentiodynamic polarization test and electrochemical impedance spectroscopy. The surface characterization revealed that laser polishing reduced the surface roughness of stent by 34-64% compared to that of the as-received stent surface condition depending on the treatment time (i.e., 700-1600 μm). Measurements using potentiodynamic polarization in simulated body fluid solution showed better anti-corrosion performance of laser-polished stent compared to magnetically-polished stent and has comparable corrosion resistance with the as-received stent condition. In this paper, we have shown a preliminary study on the potential of laser polishing for the improvement of surface roughness of stent without affecting much its corrosion resistance.

  9. 49 CFR 179.201-5 - Postweld heat treatment and corrosion resistance.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment and corrosion resistance. 179.201-5 Section 179.201-5 Transportation Other Regulations Relating to Transportation PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION, DEPARTMENT OF TRANSPORTATION HAZARDOUS MATERIALS REGULATIONS SPECIFICATIONS FOR TANK CARS...

  10. Corrosion-resistant coating prepared by the thermal decomposition of lithium permanganate

    SciTech Connect

    Ferrando, W.A.

    1999-09-01

    A ceramic, metal, or metal alloy surface is covered with lithium permanganate which is then thermally decomposed to produce a corrosion resistant coating on the surface. This coating serves as a primer coating which is preferably covered with an overcoat of a sealing paint.

  11. Corrosion-resistant coatings for high-temperature high-sulfur activity applications

    SciTech Connect

    Selman, J.R. . Dept. of Chemical Engineering)

    1990-06-01

    The research described in this report is intended to assist in developing the technology for the production of molybdenum, molybdenum carbide and titanium nitride coatings. These coatings have the potential to serve as an alternative to present methods of protecting the metal parts, at positive potential, of high-temperature sulfur or sulfide batteries (e.g., chromizing). This research project was prompted by the observation that only very few materials are corrosion resistant in a high-temperature high-sulfur-activity environment containing polysulfide or FeS{sub 2}. Among these materials only molybdenum has really satisfactory corrosion resistance. In LiCl-KCl eutectic containing FeS{sub 2}, titanium nitride has also shown adequate corrosion resistance. In polysulfide melts chromium shows good corrosion resistance, and chromizing is presently used to protect the internal surface of the containers in the sodium-sulfur battery, as manufactured at Chloride Silent Power Ltd. It should be noted that the issue of an optimal coating for the sodium-sulfur battery container is somewhat clouded and may be resolved satisfactorily only when there is more information about the effect of very small amounts of dissolved metal, such as chromium or molybdenum, on the life of the sodium-beta-alumina electrolyte. Nevertheless, there is a clear incentive for exploring molybdenum, or molybdenum derivatives, and titanium nitride as alternative protecting materials. 8 refs., 11 figs.

  12. Fe-Based Amorphous Coatings on AISI 4130 Structural Steel for Corrosion Resistance

    NASA Astrophysics Data System (ADS)

    Katakam, Shravana; Santhanakrishnan, S.; Dahotre, Narendra B.

    2012-06-01

    The current study focuses on synthesizing a novel functional coating for corrosion resistance applications, via laser surface alloying. The iron-based (Fe48Cr15Mo14Y2C15B) amorphous precursor powder is used for laser surface alloying on AISI 4130 steel substrate, with a continuous wave ytterbium Nd-YAG fiber laser. The corrosion resistance of the coatings is evaluated for different processing conditions. The microstructural evolution and the response of the microstructure to the corrosive environment is studied using x-ray diffraction, scanning electron microscopy, and transmission electron microscopy. Microstructural studies indicate the presence of face-centered cubic Fe-based dendrites intermixed within an amorphous matrix along with fine crystalline precipitates. The corrosion resistance of the coatings decrease with an increase in laser energy density, which is attributed to the precipitation and growth of chromium carbide. The enhanced corrosion resistance of the coatings processed with low energy density is attributed to the self-healing mechanism of this amorphous system.

  13. Nanostructure and Properties of Corrosion Resistance in C+Ti Multi-Ion-Implanted Steel

    NASA Astrophysics Data System (ADS)

    Zhang, Tong-He; Wu, Yu-Guang; Liu, An-Dong; Zhang, Xu; Wang, Xiao-Yan

    2003-09-01

    The corrosion and pitting corrosion resistance of C+Ti dual and C+Ti+C ternary implanted H13 steel were studied by using a multi-sweep cyclic voltammetry and a scanning electron microscope. The effects of phase formation on corrosion and pitting corrosion resistance were explored. The x-ray diffraction analysis shows that the nanometer-sized precipitate phases consist of compounds of Fe2Ti, TiC, Fe2C and Fe3C in dual implanted layer and even in ternary implanted layer. The passivation layer consists of these nanometer phases. It has been found that the corrosion and pitting corrosion resistance of dual and ternary implanted H13 steel are improved extremely. The corrosion resistance of ternary implanted layer is better than that of dual implantations and is enhanced with the increasing ion dose. When the ion dose of Ti is 6×1017/cm2 in the ternary implantation sample, the anodic peak current density is 95 times less than that of the H13 steel. The pitting corrosion potential of dual and ternary implantation samples is in the range from 55 mV to 160 mV which is much higher than that of the H13 steel. The phases against the corrosion and pitting corrosion are nanometer silkiness phases.

  14. Air-Impregnated Nanoporous Anodic Aluminum Oxide Layers for Enhancing the Corrosion Resistance of Aluminum.

    PubMed

    Jeong, Chanyoung; Lee, Junghoon; Sheppard, Keith; Choi, Chang-Hwan

    2015-10-13

    Nanoporous anodic aluminum oxide layers were fabricated on aluminum substrates with systematically varied pore diameters (20-80 nm) and oxide thicknesses (150-500 nm) by controlling the anodizing voltage and time and subsequent pore-widening process conditions. The porous nanostructures were then coated with a thin (only a couple of nanometers thick) Teflon film to make the surface hydrophobic and trap air in the pores. The corrosion resistance of the aluminum substrate was evaluated by a potentiodynamic polarization measurement in 3.5 wt % NaCl solution (saltwater). Results showed that the hydrophobic nanoporous anodic aluminum oxide layer significantly enhanced the corrosion resistance of the aluminum substrate compared to a hydrophilic oxide layer of the same nanostructures, to bare (nonanodized) aluminum with only a natural oxide layer on top, and to the latter coated with a thin Teflon film. The hydrophobic nanoporous anodic aluminum oxide layer with the largest pore diameter and the thickest oxide layer (i.e., the maximized air fraction) resulted in the best corrosion resistance with a corrosion inhibition efficiency of up to 99% for up to 7 days. The results demonstrate that the air impregnating the hydrophobic nanopores can effectively inhibit the penetration of corrosive media into the pores, leading to a significant improvement in corrosion resistance.

  15. Increased corrosion resistance of the AZ80 magnesium alloy by rapid solidification.

    PubMed

    Aghion, E; Jan, L; Meshi, L; Goldman, J

    2015-11-01

    Magnesium (Mg) and Mg-alloys are being considered as implantable biometals. Despite their excellent biocompatibility and good mechanical properties, their rapid corrosion is a major impediment precluding their widespread acceptance as implantable biomaterials. Here, we investigate the potential for rapid solidification to increase the corrosion resistance of Mg alloys. To this end, the effect of rapid solidification on the environmental and stress corrosion behavior of the AZ80 Mg alloy vs. its conventionally cast counterpart was evaluated in simulated physiological electrolytes. The microstructural characteristics were examined by optical microscopy, SEM, TEM, and X-ray diffraction analysis. The corrosion behavior was evaluated by immersion, salt spraying, and potentiodynamic polarization. Stress corrosion resistance was assessed by Slow Strain Rate Testing. The results indicate that the corrosion resistance of rapidly solidified ribbons is significantly improved relative to the conventional cast alloy due to the increased Al content dissolved in the α-Mg matrix and the correspondingly reduced presence of the β-phase (Mg17 Al12 ). Unfortunately, extrusion consolidated solidified ribbons exhibited a substantial reduction in the environmental performance and stress corrosion resistance. This was mainly attributed to the detrimental effect of the extrusion process, which enriched the iron impurities and increased the internal stresses by imposing a higher dislocation density. In terms of immersion tests, the average corrosion rate of the rapidly solidified ribbons was <0.4 mm/year compared with ∼2 mm/year for the conventionally cast alloy and 26 mm/year for the rapidly solidified extruded ribbons.

  16. Corrosion-resistant fuel cladding allow for liquid metal fast breeder reactors

    DOEpatents

    Brehm, Jr., William F.; Colburn, Richard P.

    1982-01-01

    An aluminide coating for a fuel cladding tube for LMFBRs (liquid metal fast breeder reactors) such as those using liquid sodium as a heat transfer agent. The coating comprises a mixture of nickel-aluminum intermetallic phases and presents good corrosion resistance to liquid sodium at temperatures up to 700.degree. C. while additionally presenting a barrier to outward diffusion of .sup.54 Mn.

  17. Structure Analysis Of Corrosion Resistant Thermal Sprayed Coatings On Low Alloy Steels

    SciTech Connect

    Chaliampalias, D.; Vourlias, G.; Pistofidis, N.; Pavlidou, E.; Stergiou, A.; Stergioudis, G.; Polychroniadis, E. K.

    2007-04-23

    Metallic coatings have been proved to reduce the rate of corrosion of steel in various atmospheres. In this work the structure of Al, Cu-Al and Zn thermal sprayed coatings is examined. The as formed coatings are extremely rough, and they are composed of several phases which increase corrosion resistance as it was determined Salt Spray Chamber tests.

  18. The development of high strength corrosion resistant precipitation hardening cast steels

    NASA Astrophysics Data System (ADS)

    Abrahams, Rachel A.

    Precipitation Hardened Cast Stainless Steels (PHCSS) are a corrosion resistant class of materials which derive their properties from secondary aging after a normalizing heat treatment step. While PHCSS materials are available in austenitic and semi-austenitic forms, the martensitic PHCSS are most widely used due to a combination of high strength, good toughness, and corrosion resistance. If higher strength levels can be achieved in these alloys, these materials can be used as a lower-cost alternative to titanium for high specific strength applications where corrosion resistance is a factor. Although wrought precipitation hardened materials have been in use and specified for more than half a century, the specification and use of PHCSS has only been recent. The effects of composition and processing on performance have received little attention in the cast steel literature. The work presented in these investigations is concerned with the experimental study and modeling of microstructural development in cast martensitic precipitation hardened steels at high strength levels. Particular attention is focused on improving the performance of the high strength CB7Cu alloy by control of detrimental secondary phases, notably delta ferrite and retained austenite, which is detrimental to strength, but potentially beneficial in terms of fracture and impact toughness. The relationship between age processing and mechanical properties is also investigated, and a new age hardening model based on simultaneous precipitation hardening and tempering has been modified for use with these steels. Because the CB7Cu system has limited strength even with improved processing, a higher strength prototype Fe-Ni-Cr-Mo-Ti system has been designed and adapted for use in casting. This prototype is expected to develop high strengths matching or exceed that of cast Ti-6Al-4V alloys. Traditional multicomponent constitution phase diagrams widely used for phase estimation in conventional stainless steels

  19. Austenite stabilization and high strength-elongation product of a low silicon aluminum-free hot-rolled directly quenched and dynamically partitioned steel

    SciTech Connect

    Tan, Xiao-Dong; Xu, Yun-Bo; Yang, Xiao-Long; Hu, Zhi-Ping; Peng, Fei; Ju, Xiao-Wei; Wu, Di

    2015-06-15

    Microstructures composed of lath martensite and retained austenite with volume fraction between 8.0 vol.% and 12.0 vol.% were obtained in a low-C low-Si Al-free steel through hot-rolling direct quenching and dynamical partitioning (HDQ&DP) processes. The austenite stabilization mechanism in the low-C low-Si Al-free steel under the special dynamical partitioning processes is investigated by analyzing the carbon partition behavior from martensite to austenite and the carbide precipitation-coarsening behavior in martensite laths combining with the possible hot rolling deformation inheritance. Results show that the satisfying retained austenite amount in currently studied low-Si Al-free HDQ&DP steel is caused by the high-efficiency carbon enrichment in the 30–80 nm thick regions of austenite near the interfaces in the hot-rolled ultra-fast cooled structure and the avoidance of serious carbides coarsening during the continuous cooling procedures. The excellent strength-elongation product reaching up to 26,000 MPa% shows that the involved HDQ&DP process is a promising method to develop a new generation of advanced high strength steel. - Highlights: • HDQ&DP processes were applied to a low-C low-Si Al-free steel. • Effective partitioning time during the continuous cooling processes is 1–220 s. • Retained austenite with volume fraction between 8.0 vol. % and 12.0 vol. % has been obtained. • The special austenite stabilization mechanism has been expounded.

  20. Influence of alloying elements on corrosion resistance of low alloy steels in marine environment

    SciTech Connect

    Wei, F.I.

    1995-09-01

    Most area of the earth is ocean. Therefore, exploitation of marine resources and utilization of marine space rapidly increase in recent years. Most of marine structures, such as wharfs, oil drilling platforms, coastal bridges, airports, etc. are mainly constructed by steel. It is therefore very important to develop marine corrosion resistant steels that do not require protection and are inexpensive. In this study, a series of low alloy steels were prepared by the method of experimental design as well as conventional design to study the effects of alloying elements on the marine corrosion resistance, under consideration of the requirement of mechanical properties. All steels were cyclically dipped to synthetic sea water in the laboratory for 7 weeks or exposed in the Taichung Harbor for more than 4 years. Both test results show similar tendency of the effects of alloying elements, but the effects of fouling on pitting were only observed in the latter. Addition of phosphorus and copper can improve the general corrosion resistance in atmospheric splash zone and titanium has the same effect in sea water. Molybdenum can improve the general corrosion resistance in both splash and tidal zones and pitting resistance in tidal and submerged zones. Due to enrichment of the alloying elements in the rust resulting in development of inner dense rust layer and change of rust composition, the anti-corrosion ability of most designed steels can be enhanced in marine environment. In addition, the corrosion resistance of most tested steels is superior to plain carbon steel (A-36) and weathering steel (Acr-Ten A) in Taichung Harbor.

  1. The effect of ion implantation on tribology and hot rolling contact fatigue of Cr4Mo4Ni4V bearing steel

    NASA Astrophysics Data System (ADS)

    Jin, Jie; Chen, Yunbo; Gao, Kewei; Huang, Xiaolin

    2014-06-01

    The Cr4Mo4Ni4V bearing material was implanted by N + Zr dual element implantation process. The mechanical properties were investigated by nanohardness tests, friction and wear tests, as well as hot rolling contact fatigue life tests. The surface structures of the planted samples were studied by GXRD, AES, XPS and TEM tests. The results showed that the N + Zr implanted sample exhibits higher surface hardness, anti-friction and wear-resistance properties and resistance to hot contact fatigue. After implantation, amorphous phase, microcrystalline phase and new alloy phases are formed in implanted region. The new phases and structures take the important roles in improving the surface mechanical properties of the bearing material.

  2. Reduced platelet adhesion and improved corrosion resistance of superhydrophobic TiO₂-nanotube-coated 316L stainless steel.

    PubMed

    Huang, Qiaoling; Yang, Yun; Hu, Ronggang; Lin, Changjian; Sun, Lan; Vogler, Erwin A

    2015-01-01

    Superhydrophilic and superhydrophobic TiO2 nanotube (TNT) arrays were fabricated on 316L stainless steel (SS) to improve corrosion resistance and hemocompatibility of SS. Vertically-aligned superhydrophilic amorphous TNTs were fabricated on SS by electrochemical anodization of Ti films deposited on SS. Calcination was carried out to induce anatase phase (superhydrophilic), and fluorosilanization was used to convert superhydrophilicity to superhydrophobicity. The morphology, structure and surface wettability of the samples were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and contact angle goniometry. The effects of surface wettability on corrosion resistance and platelet adhesion were investigated. The results showed that crystalline phase (anatase vs. amorphous) and wettability strongly affected corrosion resistance and platelet adhesion. The superhydrophilic amorphous TNTs failed to protect SS from corrosion whereas superhydrophobic amorphous TNTs slightly improved corrosion resistance of SS. Both superhydrophilic and superhydrophobic anatase TNTs significantly improved corrosion resistance of SS. The superhydrophilic amorphous TNTs minimized platelet adhesion and activation whereas superhydrophilic anatase TNTs activated the formation of fibrin network. On the contrary, both superhydrophobic TNTs (superhydrophobic amorphous TNTs and superhydrophobic anatase TNTs) reduced platelet adhesion significantly and improved corrosion resistance regardless of crystalline phase. Superhydrophobic anatase TNTs coating on SS surface offers the opportunity for the application of SS as a promising permanent biomaterial in blood contacting biomedical devices, where both reducing platelets adhesion/activation and improving corrosion resistance can be effectively combined. PMID:25481855

  3. Reduced platelet adhesion and improved corrosion resistance of superhydrophobic TiO₂-nanotube-coated 316L stainless steel.

    PubMed

    Huang, Qiaoling; Yang, Yun; Hu, Ronggang; Lin, Changjian; Sun, Lan; Vogler, Erwin A

    2015-01-01

    Superhydrophilic and superhydrophobic TiO2 nanotube (TNT) arrays were fabricated on 316L stainless steel (SS) to improve corrosion resistance and hemocompatibility of SS. Vertically-aligned superhydrophilic amorphous TNTs were fabricated on SS by electrochemical anodization of Ti films deposited on SS. Calcination was carried out to induce anatase phase (superhydrophilic), and fluorosilanization was used to convert superhydrophilicity to superhydrophobicity. The morphology, structure and surface wettability of the samples were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and contact angle goniometry. The effects of surface wettability on corrosion resistance and platelet adhesion were investigated. The results showed that crystalline phase (anatase vs. amorphous) and wettability strongly affected corrosion resistance and platelet adhesion. The superhydrophilic amorphous TNTs failed to protect SS from corrosion whereas superhydrophobic amorphous TNTs slightly improved corrosion resistance of SS. Both superhydrophilic and superhydrophobic anatase TNTs significantly improved corrosion resistance of SS. The superhydrophilic amorphous TNTs minimized platelet adhesion and activation whereas superhydrophilic anatase TNTs activated the formation of fibrin network. On the contrary, both superhydrophobic TNTs (superhydrophobic amorphous TNTs and superhydrophobic anatase TNTs) reduced platelet adhesion significantly and improved corrosion resistance regardless of crystalline phase. Superhydrophobic anatase TNTs coating on SS surface offers the opportunity for the application of SS as a promising permanent biomaterial in blood contacting biomedical devices, where both reducing platelets adhesion/activation and improving corrosion resistance can be effectively combined.

  4. Effect of cooling rate after hot rolling and of multistage strain aging on the drawability of low-carbon-steel wire rod

    NASA Astrophysics Data System (ADS)

    Taheri, A. Karimi; Maccagno, T. M.; Jonas, J. J.

    1995-05-01

    Tensile testing was used to simulate the multistage strain aging occurring in low-C steel during the relatively short intervals between dies in a multiple-die wire-drawing machine. The effects were examined of three simulated post-hot-rolling cooling rates and three thermal treatments on the strain-aging susceptibility of a high- and a low-N steel. This was measured by applying a 6 pct tensile strain, followed by aging at either 65° or 100 °C for 20 seconds, and then pulling the specimen to failure at room temperature. Increases in flow stress and decreases in the elongation to fracture both indicated high susceptibility to strain aging. It was found that the nitrogen content, the cooling rate from the hot-rolling temperature to about 300 °C, as well as the cooling rate below 300 °C, all have dramatic effects on the strain-aging behavior. Moreover, multistage strain aging is more severe than single-stage strain aging. The implications of these observations on increasing the drawability of low-carbon-steel wire are discussed.

  5. Modeling of thermomechanical and metallurgical phenomena in steel strip during hot direct rolling and runout table cooling of thin-cast slabs

    NASA Astrophysics Data System (ADS)

    Muojekwu, Cornelius Anaedu

    The present research was directed at adequate prediction of the temperature, deformation behavior (roll force, flow stress, strain and strain rate) and microstructural evolution (recovery, recrystallization, grain growth, austenite and ferrite grain sizes) during rolling in the Compact Strip Production (CSP) process, as well as the final mechanical properties of the hot rolled strips. This was accomplished with the aid of integrated process modeling, involving mathematical simulation, laboratory experiments and industrial campaigns. The study covered two conventional plain carbon steel grades, the A36 (AISI 1018, 0.17C-0.74Mn) and DQSK (AISI 1005, 0.038C-0.3Mn), and a range of plain carbon steel grades (0.06-0.09 C, 0.16-0.9 Mn) produced at HYLSA's CSP mill at Monterrey, Mexico. In the laboratory, compression tests (both single and double-hits) were carried out on the Gleeble 1500 thermomechanical simulator in order to elucidate the effect of coarse austenite grain size on the flow stress and recrystallization behavior of the plain carbon steels. It was found that coarse grain size not only decreased the flow stress at a given strain but also substantially reduced the tendency toward dynamic recrystallization. An increase in grain size from 244 to 1110 mum which is typical of the first stands of a conventional finishing mill and CSP hot-strip mill respectively, resulted in up to a 30 MPa decrease in the flow stress of both A36 and DQSK steel grades at similar operating conditions of temperature, strain and strain rate. In order to validate the model and laboratory results with mill measurements from an operating CSP plant, an industrial trial was carried out at HYLSA's CSP mill in Monterrey, Mexico. During the industrial campaign, intermediate temperature measurements were made, CSP slab and coil samples were acquired, and all measured and recorded mill data and practices were obtained. Comprehensive mathematical modeling of the rolling process was carried out

  6. Iron-Based Amorphous Metals: High-Performance Corrosion-Resistant Material Development

    NASA Astrophysics Data System (ADS)

    Farmer, Joseph; Choi, Jor-Shan; Saw, Cheng; Haslam, Jeffrey; Day, Dan; Hailey, Phillip; Lian, Tiangan; Rebak, Raul; Perepezko, John; Payer, Joe; Branagan, Daniel; Beardsley, Brad; D'Amato, Andy; Aprigliano, Lou

    2009-06-01

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was cosponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the U.S. Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition, materials synthesis, thermal stability, corrosion resistance, environmental cracking, mechanical properties, damage tolerance, radiation effects, and important potential applications. Amorphous alloys identified as SAM2X5 (Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4) and SAM1651 (Fe48Mo14Cr15Y2C15B6) have been produced as meltspun ribbons (MSRs), dropcast ingots, and thermal-spray coatings. Chromium (Cr), molybdenum (Mo), and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of MSRs and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently, thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests; good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while the open-circuit corrosion potentials (OCPs) were simultaneously monitored; reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber and suitable for criticality-control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional stainless steel and Ni-based materials, and are proving to have excellent wear

  7. Iron-Based Amorphous-Metals: High-Performance Corrosion-Resistant Material (HPCRM) Development

    SciTech Connect

    Farmer, J C; Choi, J S; Saw, C; Haslam, J; Day, D; Hailey, P; Lian, T; Rebak, R; Perepezko, J; Payer, J; Branagan, D; Beardsley, B; D'Amato, A; Aprigliano, L

    2008-01-09

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  8. Iron-Based Amorphous Metals:The High Performance Corrosion Resistant Materials(HPCRM) Program

    SciTech Connect

    Farmer, J

    2007-07-09

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  9. "A L C L A D" A New Corrosion Resistant Aluminum Product

    NASA Technical Reports Server (NTRS)

    Dix, E H , Jr

    1927-01-01

    Described here is a new corrosion resistant aluminum product which is markedly superior to the present strong alloys. Its use should result in greatly increased life of a structural part. Alclad is a heat-treated aluminum, copper, manganese, magnesium alloy that has the corrosion resistance of pure metal at the surface and the strength of the strong alloy underneath. Of particular importance is the thorough character of the union between the alloy and the pure aluminum. Preliminary results of salt spray tests (24 weeks of exposure) show changes in tensile strength and elongation of Alclad 17ST, when any occurred, to be so small as to be well within the limits of experimental error. Some surface corrosion of the pure metal had taken place, but not enough to cause the specimens to break through those areas.

  10. Superhydrophobic surface fabricated on iron substrate by black chromium electrodeposition and its corrosion resistance property

    NASA Astrophysics Data System (ADS)

    Zhang, Bo; Feng, Haitao; Lin, Feng; Wang, Yabin; Wang, Liping; Dong, Yaping; Li, Wu

    2016-08-01

    The fabrication of superhydrophobic surface on iron substrate is carried out through 20 min black chromium electrodeposition, followed by immersing in 0.05 M ethanolic stearic acid solution for 12 h. The resultant superhydrophobic complex film is characterized by scanning electron microscope (SEM), disperse Spectrometer (EDS), atomic force microscope (AFM), water contact angle (CA), sliding angle (SA) and X-ray photoelectron spectroscope (XPS), and its corrosion resistance property is measured with cyclic voltammetry (CV), linear polarization and electrochemical impedance spectroscopy (EIS). The results show that the fabricated superhydrophobic film has excellent water repellency (CA, 158.8°; SA, 2.1°) and significantly high corrosion resistance (1.31 × 106 Ω cm-2) and excellent corrosion protection efficiency (99.94%).

  11. Prediction of Corrosion Resistance of Some Dental Metallic Materials with an Adaptive Regression Model

    NASA Astrophysics Data System (ADS)

    Chelariu, Romeu; Suditu, Gabriel Dan; Mareci, Daniel; Bolat, Georgiana; Cimpoesu, Nicanor; Leon, Florin; Curteanu, Silvia

    2015-04-01

    The aim of this study is to investigate the electrochemical behavior of some dental metallic materials in artificial saliva for different pH (5.6 and 3.4), NaF content (500 ppm, 1000 ppm, and 2000 ppm), and with albumin protein addition (0.6 wt.%) for pH 3.4. The corrosion resistance of the alloys was quantitatively evaluated by polarization resistance, estimated by electrochemical impedance spectroscopy method. An adaptive k-nearest-neighbor regression method was applied for evaluating the corrosion resistance of the alloys by simulation, depending on the operation conditions. The predictions provided by the model are useful for experimental practice, as they can replace or, at least, help to plan the experiments. The accurate results obtained prove that the developed model is reliable and efficient.

  12. Evaluation of the Comparative Corrosion Resistance Between AKOT Ti Alloy and Ti Gr 7 Alloy

    SciTech Connect

    Lian, T

    2005-08-01

    In its current design, the drip shields for the high-level nuclear waste containers for the Yucca Mountain repository will be mainly made using Ti Gr 7 (R52400). Ti Gr 7 is a highly corrosion resistant alloy, especially because it contains 0.15% palladium (Pd). The goal of this study was to determine whether an AKOT low-Pd (0.01%) titanium alloy would have a similar corrosion resistance than the more expensive Ti Gr 7 in environments that could be related to the performance of the drip shield. The focus of this testing program was on the susceptibility of the alloys to localized corrosion. Therefore, only artificially creviced specimens were used.

  13. Interfacial valence electron localization and the corrosion resistance of Al-SiC nanocomposite

    PubMed Central

    Mosleh-Shirazi, Sareh; Hua, Guomin; Akhlaghi, Farshad; Yan, Xianguo; Li, Dongyang

    2015-01-01

    Microstructural inhomogeneity generally deteriorates the corrosion resistance of materials due to the galvanic effect and interfacial issues. However, the situation may change for nanostructured materials. This article reports our studies on the corrosion behavior of SiC nanoparticle-reinforced Al6061 matrix composite. It was observed that the corrosion resistance of Al6061 increased when SiC nanoparticles were added. Overall electron work function (EWF) of the Al-SiC nanocomposite increased, along with an increase in the corrosion potential. The electron localization function of the Al-SiC nanocomposite was calculated and the results revealed that valence electrons were localized in the region of SiC-Al interface, resulting in an increase in the overall work function and thus building a higher barrier to hinder electrons in the nano-composite to participate in corrosion reactions. PMID:26667968

  14. Fabrication of intermetallic coatings for electrical and corrosion resistance on high-temperature alloys

    SciTech Connect

    Park, J.H.; Cho, W.D.

    1994-10-01

    Several intermetallic films were fabricated to high-temperature alloys (V-alloys and 304 and 316 stainless steels) to provide electrical insulation and corrosion resistance. Alloy grain-growth behavior at 1000{degrees}C for the V-5Cr-5Ti was investigated to determine the stability of alloy substrate during coating formation by chemical vapor deposition (CVD) or metallic vapor processes at 800-850{degrees}C. Film layers were examined by optical and scanning electron microscopy and by electron-energy-dispersive and X-ray diffraction analysis and tested for electrical resistivity and corrosion resistance. The results elucidated the nature of the coatings, which provided both electrical insulation and high-temperature corrosion protection.

  15. Corrosion resistance and calcium-phosphorus precipitation of micro-arc oxidized magnesium for biomedical applications

    NASA Astrophysics Data System (ADS)

    Zhao, Lichen; Cui, Chunxiang; Wang, Xin; Liu, Shuangjin; Bu, Shaojing; Wang, Qingzhou; Qi, Yumin

    2015-03-01

    To improve the corrosion resistance of magnesium, micro-arc oxidation (MAO) coatings were prepared on magnesium substrates in an aqueous solution with and without hydroxyapatite (HA) powders addition. The micrographs of scanning electron microscopy (SEM), the energy dispersive spectrometer (EDS) spectra, and X-ray diffraction (XRD) analysis show that the HA powders added into the electrolyte have participated in the formation reactions of MAO coating and the growth efficiency of MAO coating is greatly enhanced. Potentiodynamic polarization tests and immersion tests in simulated body fluid (SBF) confirm that the specimen anodized in the HA-containing electrolyte has a better corrosion resistance than the specimen anodized in the HA-free electrolyte. Immersion tests also indicate that the specimen anodized in the HA-containing electrolyte can more efficiently induce Ca-P precipitation compared with the specimen anodized in the HA-free electrolyte.

  16. Corrosion resistance of steel materials in LiCl-KCl melts

    NASA Astrophysics Data System (ADS)

    Wang, Le; Li, Bing; Shen, Miao; Li, Shi-yan; Yu, Jian-guo

    2012-10-01

    The corrosion behaviors of 304SS, 316LSS, and Q235A in LiCl-KCl melts were investigated at 450°C by Tafel curves and electrochemical impedance spectroscopy (EIS). 316LSS shows the best corrosion resistance behaviors among the three materials, including the most positive corrosion potential and the smallest corrosion current from the Tafel curves and the largest electron transfer resistance from the Nyquist plots. The results are in good agreement with the weight losses in the static corrosion experiments for 45 h. This may be attributed to the better corrosion resistance of Mo and Ni existing as alloy elements in 316LSS, which exhibit the lower corrosion current densities and more positive corrosion potentials than 316LSS in the same melts.

  17. Mechanical properties and oxidation and corrosion resistance of reduced-chromium 304 stainless steel alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Barrett, C. A.; Gyorgak, C. A.

    1979-01-01

    An experimental program was undertaken to identify effective substitutes for part of the Cr in 304 stainless steel as a method of conserving the strategic element Cr. Although special emphasis was placed on tensile properties, oxidation and corrosion resistance were also examined. Results indicate that over the temperature range of -196 C to 540 C the yield stress of experimental austenitic alloys with only 12 percent Cr compare favorably with the 18 percent Cr in 304 stainless steel. Oxidation resistance and in most cases corrosion resistance for the experimental alloys were comparable to the commercial alloy. Effective substitutes for Cr included Al, Mo, Si, Ti, and V, while Ni and Mn contents were increased to maintain an austenitic structure.

  18. Effect of Micro Arc Oxidation Coatings on Corrosion Resistance of 6061-Al Alloy

    NASA Astrophysics Data System (ADS)

    Wasekar, Nitin P.; Jyothirmayi, A.; Rama Krishna, L.; Sundararajan, G.

    2008-10-01

    In the present study, the corrosion behavior of micro arc oxidation (MAO) coatings deposited at two current densities on 6061-Al alloy has been investigated. Corrosion in particular, simple immersion, and potentiodynamic polarization tests have been carried out in 3.5% NaCl in order to evaluate the corrosion resistance of MAO coatings. The long duration (up to 600 h) immersion tests of coated samples illustrated negligible change in weight as compared to uncoated alloy. The anodic polarization curves were found to exhibit substantially lower corrosion current and more positive corrosion potential for MAO-coated specimens as compared to the uncoated alloy. The electrochemical response was also compared with SS-316 and the hard anodized coatings. The results indicate that the overall corrosion resistance of the MAO coatings is significantly superior as compared to SS316 and comparable to hard anodized coating deposited on 6061 Al alloy.

  19. Nanotextured stainless steel for improved corrosion resistance and biological response in coronary stenting

    NASA Astrophysics Data System (ADS)

    Mohan, Chandini C.; Prabhath, Anupama; Cherian, Aleena Mary; Vadukumpully, Sajini; Nair, Shantikumar V.; Chennazhi, Krishnaprasad; Menon, Deepthy

    2014-12-01

    Nanosurface engineering of metallic substrates for improved cellular response is a persistent theme in biomaterials research. The need to improve the long term prognosis of commercially available stents has led us to adopt a `polymer-free' approach which is cost effective and industrially scalable. In this study, 316L stainless steel substrates were surface modified by hydrothermal treatment in alkaline pH, with and without the addition of a chromium precursor, to generate a well adherent uniform nanotopography. The modified surfaces showed improved hemocompatibility and augmented endothelialization, while hindering the proliferation of smooth muscle cells. Moreover, they also exhibited superior material properties like corrosion resistance, surface integrity and reduced metal ion leaching. The combination of improved corrosion resistance and selective vascular cell viability provided by nanomodification can be successfully utilized to offer a cell-friendly solution to the inherent limitations pertinent to bare metallic stents.

  20. Effects of Niobium Ammonium Oxalate and Benzotriazole on the Corrosion Resistance of Zinc Phosphate Layer

    NASA Astrophysics Data System (ADS)

    Banczek, E. P.; Terada, M.; Rodrigues, P. R. P.; Costa, I.

    2013-11-01

    In this study, the viability of nickel replacement in zinc phosphate baths by niobium ammonium oxalate (Ox) and benzotriazole (BTAH) was studied. Samples of carbon steel (SAE 1010) were phosphated in two zinc phosphate baths, one containing nickel (PZn+Ni) and another containing Ox and BTAH (PZn+Ox+BTAH). The corrosion resistance of the phosphated samples was analyzed in a NaCl 0.5 mol/L solution using open circuit potential measurements, anodic and cathodic polarization curves, and electrochemical impedance spectroscopy. Surface analysis was carried out by scanning electron microscopy and energy dispersive spectroscopy. The results showed that the PZn+Ni layer presented a needle-like morphology and that the crystals of PZn+Ox+BTAH showed granular morphology. The electrochemical results showed that the highest corrosion resistance was associated to the PZn+Ox+BTAH layer.

  1. Nanotextured stainless steel for improved corrosion resistance and biological response in coronary stenting.

    PubMed

    Mohan, Chandini C; Prabhath, Anupama; Cherian, Aleena Mary; Vadukumpully, Sajini; Nair, Shantikumar V; Chennazhi, Krishnaprasad; Menon, Deepthy

    2015-01-14

    Nanosurface engineering of metallic substrates for improved cellular response is a persistent theme in biomaterials research. The need to improve the long term prognosis of commercially available stents has led us to adopt a 'polymer-free' approach which is cost effective and industrially scalable. In this study, 316L stainless steel substrates were surface modified by hydrothermal treatment in alkaline pH, with and without the addition of a chromium precursor, to generate a well adherent uniform nanotopography. The modified surfaces showed improved hemocompatibility and augmented endothelialization, while hindering the proliferation of smooth muscle cells. Moreover, they also exhibited superior material properties like corrosion resistance, surface integrity and reduced metal ion leaching. The combination of improved corrosion resistance and selective vascular cell viability provided by nanomodification can be successfully utilized to offer a cell-friendly solution to the inherent limitations pertinent to bare metallic stents.

  2. India as a hot corrosion-resistant stabilizer for zirconia. (Reannouncement with new availability information)

    SciTech Connect

    Jones, R.L.; Mess, D.

    1992-12-31

    India (In2O3)-stabilized zirconia (ISZ) plasma spray powder was prepared by a ManLabs proprietary sol-gel process, and evaluated for thermal stability and reaction/destabilization resistance to molten NaVO3-V2O5 mixtures at 700 deg and 900 deg C. The ISZ powder was superior to a fused-and-crushed commercial yttria-stabilized zirconia (YSZ) in vanadate resistance at 700 deg C and essentially equivalent at 900 deg C Some evidence was found to suggest that In2O3 has a strong positive deviation from ideal solution behavior in the ZrO2 matrix, which works to reduce the ultimate resistance of ISZ to corrosion/destabilization by vanadate melts.

  3. Corrosion resistant three-dimensional nanotextured silicon for water photo-oxidation

    NASA Astrophysics Data System (ADS)

    Carter, Rachel; Chatterjee, Shahana; Gordon, Evan; Share, Keith; Erwin, William R.; Cohn, Adam P.; Bardhan, Rizia; Pint, Cary L.

    2015-10-01

    We demonstrate the ability to chemically transform bulk silicon into a nanotextured surface that exhibits excellent electrochemical stability in aqueous conditions for water photo-oxidation. Conformal defective graphene coatings on nanotextured silicon formed by thermal treatment enable over 50× corrosion resistance in aqueous electrolytes based upon Tafel analysis and impedance spectroscopy. This enables nanotextured silicon as an effective oxygen-evolution photoanode for water splitting with saturation current density measured near 35 mA cm-2 under 100 mW cm-2 (1 sun) illumination. Our approach builds upon simple and scalable processing techniques with silicon to develop corrosion resistant electrodes that can benefit a broad range of catalytic and photocatalytic applications.We demonstrate the ability to chemically transform bulk silicon into a nanotextured surface that exhibits excellent electrochemical stability in aqueous conditions for water photo-oxidation. Conformal defective graphene coatings on nanotextured silicon formed by thermal treatment enable over 50× corrosion resistance in aqueous electrolytes based upon Tafel analysis and impedance spectroscopy. This enables nanotextured silicon as an effective oxygen-evolution photoanode for water splitting with saturation current density measured near 35 mA cm-2 under 100 mW cm-2 (1 sun) illumination. Our approach builds upon simple and scalable processing techniques with silicon to develop corrosion resistant electrodes that can benefit a broad range of catalytic and photocatalytic applications. Electronic supplementary information (ESI) available: (i) Experimental details, (ii) Nyquist plot from EIS data, (iii) FTIR of H-terminated silicon, (iv) reflectance measurements to quantify light trapping in nanotextured silicon, (v) LSV from Tafel analysis, and (vi) J-V curves for H-terminated flat samples, (vii) stability test of photoanode, and (viii) forward and reverse scans for each sample type. See DOI: 10

  4. Corrosion resistant thermal barrier coating. [protecting gas turbines and other engine parts

    NASA Technical Reports Server (NTRS)

    Levine, S. R.; Miller, R. A.; Hodge, P. E. (Inventor)

    1981-01-01

    A thermal barrier coating system for protecting metal surfaces at high temperature in normally corrosive environments is described. The thermal barrier coating system includes a metal alloy bond coating, the alloy containing nickel, cobalt, iron, or a combination of these metals. The system further includes a corrosion resistant thermal barrier oxide coating containing at least one alkaline earth silicate. The preferred oxides are calcium silicate, barium silicate, magnesium silicate, or combinations of these silicates.

  5. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, Krishnamurti

    1992-01-01

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9-30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000.degree.-1100.degree. C.

  6. Precipitation reactions and corrosion resistance of thermally aged and welded alloy 825

    SciTech Connect

    Crum, J.R.; Tassen, C.S.; Nagashima, T.

    1997-09-01

    Oil refinery hydrotreating and hydrodesulfurization are high temperature processes which can cause sensitization and/or reduced ductility in some materials of construction, while the presence of sulfur and other impurities in these processes can lead to various corrosion mechanisms. Alloy 825 (UNS N08825) is often used in this demanding application. The effects of long term elevated temperature exposure and welding on the mechanical properties, microstructure and corrosion resistance of this nickel base alloy have been investigated.

  7. Corrosion resistance and electrochemical potentiokinetic reactivation testing of some iron-base hardfacing alloys

    SciTech Connect

    Cockeram, B.V.

    1999-11-01

    Hardfacing alloys are weld deposited on a base material to provide a wear resistant surface. Commercially available iron-base hardfacing alloys are being evaluated for replacement of cobalt-base alloys to reduce nuclear plant activation levels. Corrosion testing was used to evaluate the corrosion resistance of several iron-base hardfacing alloys in highly oxygenated environments. The corrosion test results indicate that iron-base hardfacing alloys in the as-deposited condition have acceptable corrosion resistance when the chromium to carbon ratio is greater than 4. Tristelle 5183, with a high niobium (stabilizer) content, did not follow this trend due to precipitation of niobium-rich carbides instead of chromium-rich carbides. This result indicates that iron-base hardfacing alloys containing high stabilizer contents may possess good corrosion resistance with Cr:C < 4. NOREM 02, NOREM 01, and NoCo-M2 hardfacing alloys had acceptable corrosion resistance in the as-deposited and 885 C/4 hour heat treated condition, but rusting from sensitization was observed in the 621 C/6 hour heat treated condition. The feasibility of using an Electrochemical Potentiokinetic Reactivation (EPR) test method, such as used for stainless steel, to detect sensitization in iron-base hardfacing alloys was evaluated. A single loop-EPR method was found to provide a more consistent measurement of sensitization than a double loop-EPR method. The high carbon content that is needed for a wear resistant hardfacing alloy produces a high volume fraction of chromium-rich carbides that are attacked during EPR testing. This results in inherently lower sensitivity for detection of a sensitized iron-base hardfacing alloy than stainless steel using conventional EPR test methods.

  8. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, K.

    1992-11-17

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9--30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000--1100 C. 7 figs.

  9. Advanced Corrosion-Resistant Zr Alloys for High Burnup and Generation IV Applications

    SciTech Connect

    Arthur Motta; Yong Hwan Jeong; R.J. Comstock; G.S. Was; Y.S. Kim

    2006-10-31

    The objective of this collaboration between four institutions in the US and Korea is to demonstrate a technical basis for the improvement of the corrosion resistance of zirconium-based alloys in more extreme operating environments (such as those present in severe fuel duty,cycles (high burnup, boiling, aggressive chemistry) andto investigate the feasibility (from the point of view of corrosion rate) of using advanced zirconium-based alloys in a supercritical water environment.

  10. Hydroxyapatite/poly(epsilon-caprolactone) double coating on magnesium for enhanced corrosion resistance and coating flexibility.

    PubMed

    Jo, Ji-Hoon; Li, Yuanlong; Kim, Sae-Mi; Kim, Hyoun-Ee; Koh, Young-Hag

    2013-11-01

    Hydroxyapatite was deposited on pure magnesium (Mg) with a flexible poly(ε-caprolactone) interlayer to reduce the corrosion rate of Mg and enhance coating flexibility. The poly(ε-caprolactone) interlayer was uniformly coated on Mg by a spraying method, followed by hydroxyapatite deposition on the poly(ε-caprolactone) using an aerosol deposition method. In scanning electron microscopy observations, inorganic/organic composite-like structure was observed between the hydroxyapatite and poly(ε-caprolactone) layers, resulting from the collisions of hydroxyapatite particles into the poly(ε-caprolactone) matrix at the initial stage of the aerosol deposition. The corrosion resistance of the coated Mg was examined using potentiodynamic polarization tests. The hydroxyapatite/poly(ε-caprolactone) double coating remarkably improved the corrosion resistance of Mg in Hank's solution. In the in vitro cell tests, the coated Mg showed better cell adhesion compared with the bare Mg due to the reduced corrosion rate and enhanced biocompatibility. The stability and flexibility of hydroxyapatite/poly(ε-caprolactone) double coating was investigated by scanning electron microscopy inspections after the coated Mg was deformed. The hydroxyapatite coating on the poly(ε-caprolactone) interlayer revealed enhanced coating stability and flexibility without cracking or delamination during bending and stretching compared with the hydroxyapatite single coating. These results demonstrated that the hydroxyapatite/poly(ε-caprolactone) double coating significantly improved the surface corrosion resistance of Mg and enhanced coating flexibility for use of Mg as a biodegradable implant.

  11. Effect of phosphorus-ion implantation on the corrosion resistance and biocompatibility of titanium.

    PubMed

    Krupa, D; Baszkiewicz, J; Kozubowski, J A; Barcz, A; Sobczak, J W; Biliński, A; Lewandowska-Szumieł, M; Rajchel, B

    2002-08-01

    This work presents data on the structure and corrosion resistance of titanium after phosphorus-ion implantation with a dose of 10(17)P/cm2. The ion energy was 25keV. Transmission electron microscopy was used to investigate the microstructure of the implanted layer. The chemical composition of the surface layer was examined by X-ray photoelectron spectroscopy and secondary ion mass spectrometry. The corrosion resistance was examined by electrochemical methods in a simulated body fluid at a temperature of 37 C. Biocompatibility tests in vitro were performed in a culture of human derived bone cells in direct contact with the materials tested. Both, the viability of the cells determined by an XTT assay and activity of the cells evaluated by alkaline phosphatase activity measurements in contact with implanted and non-implanted titanium samples were detected. The morphology of the cells spread on the surface of the materials examined was also observed. The results confirmed the biocompatibility of both phosphorus-ion-implanted and non-implanted titanium under the conditions of the experiment. As shown by transmission electron microscope results, the surface layer formed during phosphorus-ion implantation was amorphous. The results of electrochemical examinations indicate that phosphorus-ion implantation increases the corrosion resistance after short-term as well as long-term exposures.

  12. Effect of calcium and phosphorus ion implantation on the corrosion resistance and biocompatibility of titanium.

    PubMed

    Krupa, D; Baszkiewicz, J; Kozubowski, J A; Lewandowska-Szumieł, M; Barcz, A; Sobczak, J W; Biliński, A; Rajchel, A

    2004-01-01

    This paper is concerned with the corrosion resistance and biocompatibility of titanium after surface modification by the ion implantation of calcium or phosphorus or calcium + phosphorus. Calcium and phosphorus ions were implanted in a dose of 10(17) ions/cm(2). The ion beam energy was 25 keV. The microstructure of the implanted layers was examined by TEM. The chemical composition of the surface layers was determined by XPS and SIMS. The corrosion resistance was examined by electrochemical methods in a simulated body fluid (SBF) at a temperature of 37 degrees C. The biocompatibility was evaluated in vitro. As shown by TEM results, the surface layers formed during calcium, phosphorus and calcium + phosphorus implantation were amorphous. The results of the electrochemical examinations (Stern's method) indicate that the calcium, phosphorus and calcium + phosphorus implantation into the surface of titanium increases its corrosion resistance in stationary conditions after short- and long-term exposures in SBF. Potentiodynamic tests show that the calcium-implanted samples undergo pitting corrosion during anodic polarisation. The breakdown potentials measured are high (2.5 to 3 V). The good biocompatibility of all the investigated materials was confirmed under the specific conditions of the applied examination, although, in the case of calcium implanted titanium it was not as good as that of non-implanted titanium.

  13. High-strength economically alloyed corrosion-resistant steels with the structure of nitrogen martensite

    NASA Astrophysics Data System (ADS)

    Bannykh, O.; Blinov, V.; Lukin, E.

    2016-04-01

    The use of nitrogen as the main alloying element allowing one both to increase the corrosion resistance and mechanical properties of steels and to improve their processability is a new trend in physical metallurgy of high-strength corrosion resistant steels. The principles of alloying, which are developed for high-nitrogen steel in IMET RAS, ensure the formation of the structure, which contains predetermined amounts of martensite (70-80%) and austenite (20-30%) and is free from δ-ferrite, σ-phase, and Cr23C6 carbide. These principles were used as the base for the creation of new high-strength corrosion-resistant weldable and deformable 0Kh16AN5B, 06Kh16AN4FD, 08Kh14AN4MDB, 09Kh16AN3MF, 27Kh15AN3MD2, 40Kh13AN3M2, and 19Kh14AMB steels, which are operative at temperatures ranging from - 70 to 400°C. The developed nitrogen-containing steels compared with similar carbon steels are characterized by a higher resistance to pitting and crevice corrosion and are resistant to stress corrosion cracking. The new steels successfully passed trial tests as heavy duty articles.

  14. Microstructure and Corrosion Resistance of Electrodeposited Ni-Cu-Mo Alloy Coatings

    NASA Astrophysics Data System (ADS)

    Meng, Xinjing; Shi, Xi; Zhong, Qingdong; Shu, Mingyong; Xu, Guanquan

    2016-09-01

    This paper deals with the electrodeposition of Ni-Cu-Mo ternary alloy coatings on low-carbon steel substrate from an aqueous citrate sulfate bath. The structures and microstructure of coatings were characterized by scanning electron microscopy and x-ray diffractometry. The corrosion resistance of coatings was investigated by potentiodynamic polarization (Tafel) and electrochemical impedance spectroscopy techniques. The results show that the Ni-Cu-Mo coatings are mainly composed of fcc-Ni phase and a small amount of NiCu phase. Ni-Cu-Mo coatings exhibit a nodular surface morphology, and the roughness of electroplated coating increases with the increasing of Na2MoO4·2H2O in the bath. The corrosion performance of the coatings is significantly affected by the Mo content of the alloy coating and their surface morphology. The coating prepared in bath containing 40 g/L Na2MoO4·2H2O has the highest corrosion resistance in 3.5 wt.% NaCl solution, while that prepared in bath containing 60 g/L (or more) Na2MoO4·2H2O shows a lower corrosion resistance due to the presence of microcracks on the coating surface.

  15. Improvement on corrosion resistance of NiTi orthopedic materials by carbon plasma immersion ion implantation

    NASA Astrophysics Data System (ADS)

    Poon, Ray W. Y.; Ho, Joan P. Y.; Luk, Camille M. Y.; Liu, Xuanyong; Chung, Jonathan C. Y.; Chu, Paul K.; Yeung, Kelvin W. K.; Lu, William W.; Cheung, Kenneth M. C.

    2006-01-01

    Nickel-titanium shape memory alloys (NiTi) have potential applications as orthopedic implants because of their unique super-elastic properties and shape memory effects. However, the problem of out-diffusion of harmful Ni ions from the alloys during prolonged use inside a human body must be overcome before they can be widely used in orthopedic implants. In this work, we enhance the corrosion resistance of NiTi using carbon plasma immersion ion implantation and deposition (PIII&D). Our corrosion and simulated body fluid tests indicate that either an ion-mixed amorphous carbon coating fabricated by PIII&D or direct carbon PIII can drastically improve the corrosion resistance and block the out-diffusion of Ni from the materials. Results of atomic force microscopy (AFM) indicate that both C2H2-PIII&D and C2H2-PIII do not roughen the original flat surface to an extent that can lead to degradation in corrosion resistance.

  16. The effect of repeated porcelain firings on corrosion resistance of different dental alloys

    PubMed Central

    Karahan, Ismail; Polat, Serdar; Malkoc, Meral Arslan; Dalkiz, Mehmet

    2013-01-01

    PURPOSE The aim of this study was to evaluate the effects of repeated porcelain firing process on the corrosion rates of the dental alloys. MATERIALS AND METHODS Cr-Co, Cr-Ni and Pd-Ag alloys were used for this study. Each metal supported porcelain consisted of 30 specimens of 10 for 7, 9 and 11 firing each. Disc-shaped specimens 10 mm diameter and 3 mm thickness were formed by melting alloys with a propane-oxygen flame and casted with a centrifuge casting machine and then with the porcelain veneer fired onto the metal alloys. Corrosion tests were performed in quintuplicate for each alloy (after repeated porcelain firing) in Fusayama artificial saliva solution (pH = 5) in a low thermal-expansion borosilicate glass cell. Tamhane and Sheffe test was used to compare corrosion differences in the results after repeated firings and among 7, 9 and 11 firing for each alloy. The probability level for statistical significance was set at α=0.05. RESULTS The corrosion resistance was higher (30 mV), in case of 7 times firing (Commercial). On the other hand, it was lower in case of 11 times firing (5 mV) (P<.05). CONCLUSION Repeated firings decreased corrosion resistance of Pd-Ag, Cr-Co and Cr-Ni alloys. The Pd-Ag alloy exhibited little corrosion in in vitro tests. The Cr-Ni alloy exhibited higher corrosion resistance than Cr-Co alloys in in vitro tests. PMID:23507983

  17. Corrosion Resistance of Ti-O Film Modified 316L Stainless Steel Coronary Stents In Vitro

    NASA Astrophysics Data System (ADS)

    Liu, Hengquan; Leng, Yongxiang; Huang, Nan

    2012-03-01

    This article dealt with improving corrosion resistance of stent modified using Ti-O film. Ti-O films of various thicknesses were grown on the surface of 316L stainless steel (SS) stents by metal vacuum arc source deposition technology, and the phase composition, the thickness and the adhesion between films and substance were investigated by micro-x-ray diffraction (Micro-XRD), surface profilometer, and scanning electron microscopy (SEM) separately. The corrosion resistance of modified stent was assessed by polarization test in phosphate buffered solution (37 ± 1 °C). The result shows that the Ti-O films were very smooth and uniform. There were not any cracks and delaminations after dilation by angioplasty, the adhesion between Ti-O film and stent is satisfactory. The open circuit potential (OCP) of the Ti-O film modified stents was higher than that of the bare stents; it shows that the electrochemical stability of modified stents was more than bare stents. The polarization test result indicates that the passivation stability and anti-breakdown performance of Ti-O film stents had better than bare stents, and no pitting was observed on the surface of both modified stents, but the local film striations were found on the stent surface of the thicker film, which indicated that the Ti-O film stents with certain thickness has good corrosion resistance.

  18. Enhanced antibacterial properties, biocompatibility, and corrosion resistance of degradable Mg-Nd-Zn-Zr alloy.

    PubMed

    Qin, Hui; Zhao, Yaochao; An, Zhiquan; Cheng, Mengqi; Wang, Qi; Cheng, Tao; Wang, Qiaojie; Wang, Jiaxing; Jiang, Yao; Zhang, Xianlong; Yuan, Guangyin

    2015-06-01

    Magnesium (Mg), a potential biodegradable material, has recently received increasing attention due to its unique antibacterial property. However, rapid corrosion in the physiological environment and potential toxicity limit clinical applications. In order to improve the corrosion resistance meanwhile not compromise the antibacterial activity, a novel Mg alloy, Mg-Nd-Zn-Zr (Hereafter, denoted as JDBM), is fabricated by alloying with neodymium (Nd), zinc (Zn), zirconium (Zr). pH value, Mg ion concentration, corrosion rate and electrochemical test show that the corrosion resistance of JDBM is enhanced. A systematic investigation of the in vitro and in vivo antibacterial capability of JDBM is performed. The results of microbiological counting, CLSM, SEM in vitro, and microbiological cultures, histopathology in vivo consistently show JDBM enhanced the antibacterial activity. In addition, the significantly improved cytocompatibility is observed from JDBM. The results suggest that JDBM effectively enhances the corrosion resistance, biocompatibility and antimicrobial properties of Mg by alloying with the proper amount of Zn, Zr and Nd.

  19. Corrosion resistance and electrical properties of carbon/chromium-titanium-nitride multilayer coatings on stainless steel

    NASA Astrophysics Data System (ADS)

    Feng, Kai; Li, Zhuguo; Lu, Fenggui; Huang, Jian; Cai, Xun; Wu, Yixiong

    2014-03-01

    High electrical conductivity and corrosion resistance are central to advances in wider application of metallic bipolar plates in polymer electrolyte membrane fuel cell (PEMFC). In this study, C/Cr-Ti-N multilayer coatings are deposited by physical vapor deposition and the effect of Cr:Ti ratio on the corrosion resistance and interfacial contact resistance (ICR) are systematically investigated. Scanning electron microscopy (SEM) result shows that the carbon layer is compact and uniform. Excellent corrosion resistance of 0.127 μA cm-2 current density at operating voltage in PEMFC cathode environment and low ICR of 2.03 mΩ-cm2 at compaction force of 150 N cm-2 are achieved when Cr:Ti ratio is 2:4 and 3:3, respectively. The significant enhancement in surface conductivity is probably because that the current comes from carbon paper is homogenized by two electrically conductive layers and flows to the passive film with much more contact area. After polarization, ICR increase to 3.07 mΩ-cm2 and 3.02 mΩ-cm2 in the simulated PEMFC cathode and anode environment, respectively. However, the Raman spectroscopy results disclose that the bonding type of top carbon film before and after polarization shows little difference. The results indicate that C/Cr-Ti-N multilayer coating with Cr:Ti ratio of 2:4 achieves the optimal composition.

  20. Effect of alloying elements and residuals on corrosion resistance of type 444 stainless steel

    SciTech Connect

    Dowling, N.J.E.; Kim, Y.H.; Ahn, S.K.; Lee, Y.D.

    1999-02-01

    The principal criteria for the corrosion resistance of intermediate-grade ferritic stainless steels (SS) were examined in a neutral chloride (Cl{sup {minus}}) solution. The effect of increasing quantities of chromium and molybdenum was estimated for several heats in terms of the breakdown potential (E{sub b}). The effect of inclusions (particularly the oxide-sulfide type) in type 444 SS ([UNS S44400] 19% Cr-2% Mo-Nb or 19% Cr-2% Mo alloy), combined with the alloying element trend, permitted derivation of an expression that integrated both phenomena. The expression represents the mutually opposing effects of the chromium/molybdenum passive film reinforcement as represented by the pitting resistance equivalent number (PREN), as well as incorporating the deleterious contribution of the inclusion density ({Psi}/mm{sup 2}). Aluminum reduced the total inclusion content, which was associated with an increase in E{sub b}. Since no aluminum was detected in the passive film of high aluminum steels, it appeared likely that the prime effect of this element on corrosion resistance was via inclusion suppression. Corrosion studies of welded type 444 SS demonstrated that dual stabilization with low individual concentrations of titanium and niobium provided optimum corrosion resistance. This apparent synergism of niobium and titanium was independent of the surface of the welded materials, which were examined in the as-received, pickled, or polished states. The effect of the surface state in all cases was shown to exercise a critical effect on passive behavior.

  1. Nano Structured Plasma Spray Coating for Wear and High Temperature Corrosion Resistance Applications

    NASA Astrophysics Data System (ADS)

    Ghosh, D.; Shukla, A. K.; Roy, H.

    2014-04-01

    The nano structured coating is a major challenge today to improve the different mechanical properties, wear and high temperature corrosion resistance behaviour of different industrial alloys. This paper is a review on synthesis of nano powder, plasma spraying methods, techniques of nano structured coating by plasma spray method, mechanical properties, tribological properties and high temperature corrosion behaviour of nano structured coating. Nano structured coatings of ceramic powders/composites are being developed for wide variety of applications like boiler, turbine and aerospace industries, which requires the resistance against wear, corrosion, erosion etc. The nano sized powders are subjected to agglomeration by spray drying, after which nano structured coating can be successfully applied over the substrate. Nano structured coating shows improved mechanical wear resistance and high temperature corrosion resistance. The significant improvement of wear and corrosion resistance is mainly attributed to formation of semi molten nano zones in case of nano structured coatings. The future scope of application of nano structured coating has also been highlighted in this paper.

  2. Wear and corrosion resistance of anti-bacterial Ti-Cu-N coatings on titanium implants

    NASA Astrophysics Data System (ADS)

    Wu, Haibo; Zhang, Xiangyu; He, Xiaojing; Li, Meng; Huang, Xiaobo; Hang, Ruiqiang; Tang, Bin

    2014-10-01

    Anti-bacterial coatings with excellent wear and corrosion resistance play a vital role in ensuring the durability of implant materials in constant use. To this end, a novel anti-bacterial surface modification by combining magnetron sputtering with plasma nitriding was adopted in this paper to fabricate Cu-bearing Ti-based nitrides coatings (Ti-Cu-N) on titanium surface. The anti-bacterial properties of Ti-Cu-N coatings were evaluated. The microstructures and composition of the coatings were investigated by using FESEM, EDS, GDOES, XRD. The wear and corrosion resistance of the coatings were investigated. The results confirmed that an anti-bacterial Ti-Cu-N coating with a thickness of 6 μm and good adhesive strength to substrate was successfully achieved on titanium surface. As implied by XRD, the coatings were consisted of TiN, Ti2N, TiN0.3 phases. The surface micro-hardness and wear resistance of Ti-Cu-N coatings were significantly enhanced after plasma nitriding treatment. The analysis of potentiodynamic polarization curves and Nyquist plots obtained in 0.9 wt.% NaCl solution suggested that the Ti-Cu-N coatings also exhibited an excellent corrosion resistance. As mentioned above, it can be concluded that the duplex-treatment reported here was a versatile approach to develop anti-bacterial Ti-Cu-N coatings with excellent comprehensive properties on titanium implants.

  3. Effects of Hot Rolling on Low-Cycle Fatigue Properties of Zn-22 wt.% Al Alloy at Room Temperature

    NASA Astrophysics Data System (ADS)

    Dong, X. H.; Cao, Q. D.; Ma, S. J.; Han, S. H.; Tang, W.; Zhang, X. P.

    2016-09-01

    The effects of the reduction ratio (RR) on the low-cycle fatigue (LCF) properties of the Zn-22 wt.% Al (Zn-22Al) alloy were investigated. Various grain sizes from 0.68 to 1.13 μm were obtained by controlled RRs. Tensile and LCF tests were carried out at room temperature. Superplasticity and cyclic softening were observed. Strength and ductility of the rolled Zn-22Al alloy increased with the RR, owing to the decrease in its grain size. The RR did not affect the cyclic softening behavior of the alloy. The fatigue life of the alloy decreased with increasing strain amplitude, while the fatigue life first decreased and then increased with increasing RR. The longest fatigue life was observed for the alloy rolled at a RR of 60%. A bilinear Coffin-Manson relationship was observed to hold true for this alloy.

  4. Enhanced High Temperature Corrosion Resistance in Advanced Fossil Energy Systems by Nano-Passive Layer Formation

    SciTech Connect

    Arnold R. Marder

    2007-06-14

    Due to their excellent corrosion resistance, iron aluminum alloys are currently being considered for use as weld claddings in fossil fuel fired power plants. The susceptibility to hydrogen cracking of these alloys at higher aluminum concentrations has highlighted the need for research into the effect of chromium additions on the corrosion resistance of lower aluminum alloys. In the present work, three iron aluminum alloys were exposed to simulated coal combustion environments at 500 C and 700 C for both short (100 hours) and long (5,000 hours) isothermal durations. Scanning electron microscopy was used to analyze the corrosion products. All alloys exhibited excellent corrosion resistance in the short term tests. For longer exposures, increasing the aluminum concentration was beneficial to the corrosion resistance. The addition of chromium to the binary iron aluminum alloy prevented the formation iron sulfide and resulted in lower corrosion kinetics. A classification of the corrosion products that developed on these alloys is presented. Scanning transmission electron microscopy (STEM) of the as-corroded coupons revealed that chromium was able to form chromium sulfides only on the higher aluminum alloy, thereby preventing the formation of deleterious iron sulfides. When the aluminum concentration was too low to permit selective oxidation of only aluminum (upon initial exposure to the corrosion environment), the formation of chromium oxide alongside the aluminum oxide led to depletion of chromium beneath the oxide layer. Upon penetration of sulfur through the oxide into this depletion layer, iron sulfides (rather than chromium sulfides) were found to form on the low aluminum alloy. Thus, it was found in this work that the role of chromium on alloy corrosion resistance was strongly effected by the aluminum concentration of the alloy. STEM analysis also revealed the encapsulation of external iron sulfide products with a thin layer of aluminum oxide, which may provide a

  5. DEVELOPMENT OF METALLIC HOT GAS FILTERS

    SciTech Connect

    Anderson, I.E.; Gleeson, B.; Terpstra, R.L.

    2003-04-23

    Successful development of metallic filters with high temperature oxidation/corrosion resistance for fly ash capture is a key to enabling advanced coal combustion and power generation technologies. Compared to ceramic filters, metallic filters can offer increased resistance to impact and thermal fatigue, greatly improving filter reliability. A beneficial metallic filter structure, composed of a thin-wall (0.5mm) tube with uniform porosity (about 30%), is being developed using a unique spherical powder processing and partial sintering approach, combined with porous sheet rolling and resistance welding. Alloy choices based on modified superalloys, e.g., Ni-16Cr-4.5Al-3Fe (wt.%), are being tested in porous and bulk samples for oxide (typically alumina) scale stability in simulated oxidizing/sulfidizing atmospheres found in PFBC and IGCC systems at temperatures up to 850 C. Recent ''hanging o-ring'' exposure tests in actual combustion systems at a collaborating DOE site (EERC) have been initiated to study the combined corrosive effects from particulate deposits and hot exhaust gases. New studies are exploring the correlation between sintered microstructure, tensile strength, and permeability of porous sheet samples.

  6. Development of Fine-Grained, Low-Carbon Bainitic Steels with High Strength and Toughness Produced Through the Conventional Hot-Rolling and Air-Cooling

    NASA Astrophysics Data System (ADS)

    Dhua, Sanjay Kumar; Sarkar, Partha Pratim; Saxena, Atul; Jha, Bimal Kumar

    2016-09-01

    Low-carbon bainitic steels have created enormous interest among scientists across the world in the past few decades because of their high strength, toughness, and weldability replacing the conventional quenched and tempered medium-carbon steels. Three experimental steels with varying alloy additions were made in a 100-kg laboratory induction furnace and cast into 100-mm-diameter cylindrical ingots. These ingots were hot-rolled and air-cooled to 6-mm plates in an experimental rolling mill with selected thermomechanical parameters. Steels processed through this process provided an ultrafine low-carbon bainitic microstructure with maximum yield strength (YS) and ultimate tensile strength (UTS) 575 and 705 MPa, respectively. The Charpy impact toughness of the experimental steels was excellent, and at 253 K (-20 °C), it varied from 114 to 170 Joules. Cu-B-added steel was found to give an optimum combination of strength, YS-575 MPa, and toughness, 114 J at 253 K (-20 °C). Thus, fine-grained, low-carbon bainitic steels could be developed with a proper combination of alloying elements and thermomechanical parameters even by air-cooling.

  7. A High-Performance Corrosion-Resistant Iron-Based Amorphous Metal - The Effects of Composition, Structure and Environment on Corrosion Resistance

    SciTech Connect

    Farmer, J.; Haslam, J.; Day, D.; Lian, T.; Saw, C.; Hailey, P.; Choi, J.S.; Rebak, R.; Yang, N.; Bayles, R.; Aprigliano, L.; Payer, J.; Perepezko, J.; Hildal, K.; Lavernia, E.; Ajdelsztajn, L.; Branagan, D.; Beardsley, B.

    2007-07-01

    The passive film stability of several Fe-based amorphous metal formulations have been found to be comparable to that of high-performance Ni-based alloys, and superior to that of stainless steels, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. Chromium (Cr), molybdenum (Mo) and tungsten (W) provide corrosion resistance; boron (B) enables glass formation; and rare earths such as yttrium (Y) lower critical cooling rate (CCR). The high boron content of this particular amorphous metal also makes it an effective neutron absorber, and suitable for criticality control applications, as discussed in companion publications. Corrosion data for SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) is discussed here. (authors)

  8. Bioactive glass-ceramic coating for enhancing the in vitro corrosion resistance of biodegradable Mg alloy

    NASA Astrophysics Data System (ADS)

    Ye, Xinyu; Cai, Shu; Dou, Ying; Xu, Guohua; Huang, Kai; Ren, Mengguo; Wang, Xuexin

    2012-10-01

    In this work, a bioactive 45S5 glass-ceramic coating was synthesized on magnesium (Mg) alloy substrate by using a sol-gel dip-coating method, to improve the initial corrosion resistance of AZ31 Mg alloy. The surface morphology and phase composition of the glass-ceramic coating were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR). The coating composed of amorphous phase and crystalline phase Na2Ca2Si3O9, with the thickness of ∼1.0 μm, exhibited a uniform and crack-free surface morphology. The corrosion behavior of the uncoated and coated Mg alloy substrates was investigated by the electrochemical measurements and immersion tests in simulated body fluid (SBF). Potentiodynamic polarization tests recorded an increase of potential (Ecorr) form -1.60 V to -1.48 V, and a reduction of corrosion current density (icorr) from 4.48 μA cm-2 to 0.16 μA cm-2, due to the protection provided by the glass-ceramic coating. Immersion tests also showed the markedly improved corrosion resistance of the coated sample over the immersion period of 7 days. Moreover, after 14 days of immersion in SBF, the corrosion resistance of the coated sample declined due to the cracking of the glass-ceramic coating, which was confirmed by electrochemical impedance spectroscopy (EIS) analysis. The results suggested that the 45S5 glass-ceramic coated Mg alloy could provide a suitable corrosion behavior for use as degradable implants.

  9. Corrosion resistance improvement for 316L stainless steel coronary artery stents by trimethylsilane plasma nanocoatings

    PubMed Central

    Jones, John Eric; Chen, Meng; Yu, Qingsong

    2015-01-01

    To improve their corrosion resistance and thus long-term biocompatibility, 316L stainless steel coronary artery stents were coated with trimethylsilane (TMS) plasma coatings of 20–25 nm in thickness. Both direct current (DC) and radio-frequency (RF) glow discharges were utilized for TMS plasma coatings and additional NH3/O2 plasma treatment to tailor the surface properties. X-ray photoelectron spectroscopy (XPS) was used to characterize the coating surface chemistry. It was found that both DC and RF TMS plasma coatings had Si- and C-rich composition, and the O-and N-contents on the surfaces were substantially increased after NH3/O2 plasma treatment. Surface contact angle measurements showed that DC TMS plasma nanocoating with NH3/O2 plasma treatment generated very hydrophilic surface. The corrosion resistance of TMS plasma coated stents was evaluated through potentiodynamic polarization and electro-chemical impedance spectroscopy (EIS) techniques. The potentiodynamic polarization demonstrated that the TMS plasma coated stents imparted higher corrosion potential and pitting potential, as well as lower corrosion current densities as compared with uncoated controls. The surface morphology of stents before and after potentiodynamic polarization testing was analyzed with scanning electron microscopy, which indicated less corrosion on coated stents than uncoated controls. It was also noted that, from EIS data, the hydrophobic TMS plasma nanocoatings showed stable impedance modulus at 0.1 Hz after 21 day immersion in an electrolyte solution. These results suggest improved corrosion resistance of the 316L stainless steel stents by TMS plasma nanocoatings and great promise in reducing and blocking metallic ions releasing into the bloodstream. PMID:24500866

  10. Boric/sulfuric acid anodizing of aluminum alloys 2024 and 7075: Film growth and corrosion resistance

    SciTech Connect

    Thompson, G.E.; Zhang, L.; Smith, C.J.E.; Skeldon, P.

    1999-11-01

    The influence of boric acid (H{sub 3}BO{sub 3}) additions to sulfuric acid (H{sub 2}SO{sub 4}) were examined for the anodizing of Al 2024-T3 (UNS A92024) and Al 7075-T6 (UNS A97075) alloys at constant voltage. Alloys were pretreated by electropolishing, by sodium dichromate (Na{sub 2}Cr{sub 2}O{sub 7})/H{sub 2}SO{sub 4} (CSA) etching, or by alkaline etching. Current-time responses revealed insignificant dependence on the concentration of H{sub 3}BO{sub 3} to 50 g/L. Pretreatments affected the initial film development prior to the establishment of the steady-state morphology of the porous film, which was related to the different compositions and morphologies of pretreated surfaces. More detailed studies of the Al 7075-T6 alloy indicated negligible effects of H{sub 3}BO{sub 3} on the coating weight, morphology of the anodic film, and thickening rate of the film, or corrosion resistance provided by the film. In salt spray tests, unsealed films formed in H{sub 2}SO{sub 4} or mixed acid yielded similar poor corrosion resistances, which were inferior to that provided by anodizing in chromic acid (H{sub 2}CrO{sub 4}). Sealing of films in deionized water, or preferably in chromate solution, improved corrosion resistance, although not matching the far superior performance provided by H{sub 2}CrO{sub 4} anodizing and sealing.

  11. Effect of alloying elements Al and Ca on corrosion resistance of plasma anodized Mg alloys

    NASA Astrophysics Data System (ADS)

    Anawati, Asoh, Hidetaka; Ono, Sachiko

    2016-04-01

    Plasma anodizing is a surface treatment used to form a ceramic-type oxide film on Mg alloys by the application of a high anodic voltage to create intense plasma near the metal surface. With proper selection of the process parameters, the technique can produce high quality oxide with superior adhesion, corrosion resistance, micro-hardness, wear resistance and strength. The effect of alloying element Al on plasma anodizing process of Mg alloys was studied by comparing the anodizing curves of pure Mg, AZ31, and AZ61 alloys while the effect of Ca were studied on AZ61 alloys containing 0, 1, and 2 wt% Ca. Anodizing was performed in 0.5 M Na3PO4 solution at a constant current density of 200 Am-2 at 25°C. Anodic oxide films with lava-like structure having mix composition of amorphous and crystal were formed on all of the alloys. The main crystal form of the oxide was Mg3(PO4)2 as analyzed by XRD. Alloying elements Al and Ca played role in modifying the plasma lifetime during anodization. Al tended to extend the strong plasma lifetime and therefore accelerated the film thickening. The effect of Ca on anodizing process was still unclear. The anodic film thickness and chemical composition were altered by the presence of Ca in the alloys. Electrochemical corrosion test in 0.9% NaCl solution showed that the corrosion behavior of the anodized specimens depend on the behavior of the substrate. Increasing Al and Ca content in the alloys tended to increase the corrosion resistance of the specimens. The corrosion resistance of the anodized specimens improved significantly about two orders of magnitude relative to the bare substrate.

  12. Corrosion resistance improvement for 316L stainless steel coronary artery stents by trimethylsilane plasma nanocoatings.

    PubMed

    Eric Jones, John; Chen, Meng; Yu, Qingsong

    2014-10-01

    To improve their corrosion resistance and thus long-term biocompatibility, 316L stainless steel coronary artery stents were coated with trimethylsilane (TMS) plasma coatings of 20-25 nm in thickness. Both direct current (DC) and radio-frequency (RF) glow discharges were utilized for TMS plasma coatings and additional NH₃/O₂ plasma treatment to tailor the surface properties. X-ray photoelectron spectroscopy (XPS) was used to characterize the coating surface chemistry. It was found that both DC and RF TMS plasma coatings had Si- and C-rich composition, and the O- and N-contents on the surfaces were substantially increased after NH₃/O₂ plasma treatment. Surface contact angle measurements showed that DC TMS plasma nanocoating with NH₃/O₂ plasma treatment generated very hydrophilic surface. The corrosion resistance of TMS plasma coated stents was evaluated through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The potentiodynamic polarization demonstrated that the TMS plasma coated stents imparted higher corrosion potential and pitting potential, as well as lower corrosion current densities as compared with uncoated controls. The surface morphology of stents before and after potentiodynamic polarization testing was analyzed with scanning electron microscopy, which indicated less corrosion on coated stents than uncoated controls. It was also noted that, from EIS data, the hydrophobic TMS plasma nanocoatings showed stable impedance modulus at 0.1 Hz after 21 day immersion in an electrolyte solution. These results suggest improved corrosion resistance of the 316L stainless steel stents by TMS plasma nanocoatings and great promise in reducing and blocking metallic ions releasing into the bloodstream.

  13. Progress with alloy 33 (UNS R20033), a new corrosion resistant chromium-based austenitic material

    SciTech Connect

    Koehler, M.; Heubner, U.; Eichenhofer, K.W.; Renner, M.

    1996-11-01

    Alloy 33 (UNS R20033), a new chromium-based corrosion resistant austenitic material with nominally (wt. %) 33 Cr, 32 Fe, 31 Ni, 1.6 Mo, 0.6 Cu, 0.4 N has been introduced to the market in 1995. This paper provides new data on this alloy with respect to mechanical properties, formability, weldability, sensitization characteristics and corrosion behavior. Mechanical properties of weldments including ductility have been established, and match well with those of wrought plate material, without any degradation of ISO V-notch impact toughness in the heat affected zone. When aged up to 8 hours between 600 C and 1,000 C the alloy is not sensitized when tested in boiling azeotropic nitric acid (Huey test). Under field test conditions alloy 33 shows excellent resistance to corrosion in flowing 96--98.5% H{sub 2}SO{sub 4} at 135 C--140 C and flowing 99.1% H{sub 2}SO{sub 4} at 150 C. Alloy 33 has also been tested with some success in 96% H{sub 2}SO{sub 4} with nitrosyl additions at 240 C. In nitric acid alloy 33 is corrosion resistant up to 85% HNO{sub 3} and 75 C or even more. Alloy 33 is also corrosion resistant in 1 mol. HCl at 40 C and in NaOH/NaOCl-solutions. In artificial seawater the pitting potential remains unchanged up to 75 C and is still well above the seawater`s redox potential at 95 C. Alloy 33 can be easily manufactured into all product forms required. The new data provided support the multipurpose character of alloy 33 to cope successfully with many requirements of the Chemical Process Industry, the Oil and Gas Industry and the Refinery Industry.

  14. Effects of porosity on corrosion resistance of Mg alloy foam produced by powder metallurgy technology

    SciTech Connect

    Aghion, E. Perez, Y.

    2014-10-15

    Magnesium alloy foams have the potential to serve as structural material for regular light-weight applications as well as for biodegradable scaffold implants. However, their main disadvantage relates to the high reactivity of magnesium and consequently their natural tendency to corrode in regular service conditions and in physiological environments. The present study aims at evaluating the effect of porosity on the corrosion resistance of MRI 201S magnesium alloy foams in 0.9% NaCl solution and in phosphate buffer saline solution as a simulated physiological electrolyte. The magnesium foams were produced by powder metallurgy technology using space-holding particles to control the porosity content. Machined chips were used as raw material for the production of Mg alloy powder by milling process. The microstructure of the foams was examined using optical and scanning electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy analysis. The corrosion behavior was evaluated by immersion test and potentiodynamic polarization analysis. The results obtained clearly demonstrate that the porosity has a significant effect on the corrosion resistance of the tested foams. Foams with 14–19% porosity have a corrosion rate of 4–10 mcd and 7–15 mcd in NaCl and phosphate buffer saline solution, respectively, compared to only 0.10 mcd for the same alloy in as cast conditions. This increased corrosion degradation of the Mg foams by more than one order of magnitude compared to the cast alloy may limit their potential application in regular and physiological environments. - Highlights: • Porosity has a detrimental effect on corrosion resistance of MRI 201S Mg foams. • 14–19% porosity increases the corrosion rate by more than one order of magnitude. • Accelerated corrosion limits the use of foams in regular/physiological environments.

  15. Robust superhydrophobic surface on Al substrate with durability, corrosion resistance and ice-phobicity

    NASA Astrophysics Data System (ADS)

    Wang, Guoyong; Liu, Shuai; Wei, Sufeng; Liu, Yan; Lian, Jianshe; Jiang, Qing

    2016-02-01

    Practical application of superhydrophobic surfaces is limited by the fragility of nanoscale asperities. Combining chemical etching and anodization, microscale pits and nanoscale pores, instead of the micro and nano protrusions on traditional superhydrophobic surfaces mimicking Lutos leaves, were fabricated on commercially pure aluminum surfaces. After modified by FDTS, the surfaces were superhydrophobic and self-cleaning. The ultrahigh hardness and electrochemical stability of Al2O3 coating endowed the surface excellent mechanical durability and good corrosion resistance. Because the method is scalable, it may find practical application on body panels of automobiles and aircrafts and so on.

  16. Oxidation characteristics of 440 C CRES in gaseous oxygen (GOX) environments. [Corrosion Resistant Steel

    NASA Technical Reports Server (NTRS)

    Dennies, Daniel P.; Parsons, Terry D.

    1986-01-01

    The oxidation characteristics of 440 C corrosion-resistant steel are evaluated. The dependence of oxide color, type, and thickness, material hardness, and microstructure on temperature is examined. The effects of exposure time, passivation layer, and oxygen pressure on the oxide formation are investigated. A direct relationship between temperature and oxide color, formation, and thickness is detected. It is observed that the exposure time does not affect the microstructure or oxide color, type, or thickness; however, the passivation layer does affect oxide color and type.

  17. Influence of electropolishing and anodic oxidation on morphology, chemical composition and corrosion resistance of niobium.

    PubMed

    Sowa, Maciej; Greń, Katarzyna; Kukharenko, Andrey I; Korotin, Danila M; Michalska, Joanna; Szyk-Warszyńska, Lilianna; Mosiałek, Michał; Zak, Jerzy; Pamuła, Elżbieta; Kurmaev, Ernst Z; Cholakh, Seif O; Simka, Wojciech

    2014-09-01

    The work presents results of the studies performed on electropolishing of pure niobium in a bath that contained: sulphuric acid, hydrofluoric acid, ethylene glycol and acetanilide. After the electropolishing, the specimens were subjected to anodic passivation in a 1moldm(-3) phosphoric acid solution at various voltages. The surface morphology, thickness, roughness and chemical composition of the resulting oxide layers were analysed. Thusly prepared niobium samples were additionally investigated in terms of their corrosion resistance in Ringer's solution. The electropolished niobium surface was determined to be smooth and lustrous. The anodisation led to the growth of barrier-like oxide layers, which were enriched in phosphorus species.

  18. Corrosion resistant positive electrode for high-temperature, secondary electrochemical cell

    DOEpatents

    Otto, N.C.; Warner, B.T.; Smaga, J.A.; Battles, J.E.

    1982-07-07

    The corrosion rate of low carbon steel within a positive electrode of a high-temperature, secondary electrochemical cell that includes FeS as active material is substantially reduced by incorporating therein finely divided iron powder in stoichiometric excess to the amount required to form FeS in the fully charged electrode. The cell typically includes an alkali metal or alkaline earth metal as negative electrode active material and a molten metal halide salt as electrolyte. The excess iron permits use of inexpensive carbon steel alloys that are substantially free of the costly corrosion resistant elements chromium, nickel and molybdenum while avoiding shorten cell life resulting from high corrosion rates.

  19. Corrosion-resistant multilayer coatings for the 28-75 nm wavelength region

    SciTech Connect

    Soufli, R; Fernandez-Perea, M; Al, E T

    2011-11-08

    Corrosion has prevented use of SiC/Mg multilayers in applications requiring good lifetime stability. We have developed Al-based barrier layers that dramatically reduce corrosion, while preserving high reflectance and low stress. The aforementioned advances may enable the implementation of corrosion-resistant, high-performance SiC/Mg coatings in the 28-75 nm region in applications such as tabletop EUV/soft x-ray laser sources and solar physics telescopes. Further study and optimization of corrosion barrier structures and coating designs is underway.

  20. Robust superhydrophobic surface on Al substrate with durability, corrosion resistance and ice-phobicity

    PubMed Central

    Wang, Guoyong; Liu, Shuai; Wei, Sufeng; Liu, Yan; Lian, Jianshe; Jiang, Qing

    2016-01-01

    Practical application of superhydrophobic surfaces is limited by the fragility of nanoscale asperities. Combining chemical etching and anodization, microscale pits and nanoscale pores, instead of the micro and nano protrusions on traditional superhydrophobic surfaces mimicking Lutos leaves, were fabricated on commercially pure aluminum surfaces. After modified by FDTS, the surfaces were superhydrophobic and self-cleaning. The ultrahigh hardness and electrochemical stability of Al2O3 coating endowed the surface excellent mechanical durability and good corrosion resistance. Because the method is scalable, it may find practical application on body panels of automobiles and aircrafts and so on. PMID:26853810

  1. Corrosion resistant positive electrode for high-temperature, secondary electrochemical cell

    DOEpatents

    Otto, Neil C.; Warner, Barry T.; Smaga, John A.; Battles, James E.

    1983-01-01

    The corrosion rate of low carbon steel within a positive electrode of a high-temperature, secondary electrochemical cell that includes FeS as active material is substantially reduced by incorporating therein finely divided iron powder in stoichiometric excess to the amount required to form FeS in the fully charged electrode. The cell typically includes an alkali metal or alkaline earth metal as negative electrode active material and a molten metal halide salt as electrolyte. The excess iron permits use of inexpensive carbon steel alloys that are substantially free of the costly corrosion resistant elements chromium, nickel and molybdenum while avoiding shorten cell life resulting from high corrosion rates.

  2. Corrosive Resistant Diamond Coatings for the Acid Based Thermo-Chemical Hydrogen Cycles

    SciTech Connect

    Mark A. Prelas

    2009-06-25

    This project was designed to test diamond, diamond-like and related materials in environments that are expected in thermochemical cycles. Our goals were to build a High Temperature Corrosion Resistance (HTCR) test stand and begin testing the corrosive properties of barious materials in a high temperature acidic environment in the first year. Overall, we planned to test 54 samples each of diamond and diamond-like films (of 1 cm x 1 cm area). In addition we use a corrosion acceleration method by treating the samples at a temperature much larger than the expected operating temperature. Half of the samples will be treated with boron using the FEDOA process.

  3. Corrosion resistance properties of superhydrophobic copper surfaces fabricated by one-step electrochemical modification process

    NASA Astrophysics Data System (ADS)

    Huang, Ying; Sarkar, D. K.; Gallant, Danick; Chen, X.-Grant

    2013-10-01

    Superhydrophobic copper surfaces have been prepared by a one-step electrochemical modification process in an ethanolic stearic acid solution. In this work, the corrosion properties of hydrophobic copper surface and superhydrophobic copper surfaces were analyzed by means of electrochemical analyses and compared with that of as-received bare copper substrate. The decrease of corrosion current density (icorr) as well as the increase of polarization resistance (Rp) obtained from potentiodynamic polarization curves revealed that the superhydrophobic film on the copper surfaces improved the corrosion resistance performance of the copper substrate.

  4. Influence of electropolishing and anodic oxidation on morphology, chemical composition and corrosion resistance of niobium.

    PubMed

    Sowa, Maciej; Greń, Katarzyna; Kukharenko, Andrey I; Korotin, Danila M; Michalska, Joanna; Szyk-Warszyńska, Lilianna; Mosiałek, Michał; Zak, Jerzy; Pamuła, Elżbieta; Kurmaev, Ernst Z; Cholakh, Seif O; Simka, Wojciech

    2014-09-01

    The work presents results of the studies performed on electropolishing of pure niobium in a bath that contained: sulphuric acid, hydrofluoric acid, ethylene glycol and acetanilide. After the electropolishing, the specimens were subjected to anodic passivation in a 1moldm(-3) phosphoric acid solution at various voltages. The surface morphology, thickness, roughness and chemical composition of the resulting oxide layers were analysed. Thusly prepared niobium samples were additionally investigated in terms of their corrosion resistance in Ringer's solution. The electropolished niobium surface was determined to be smooth and lustrous. The anodisation led to the growth of barrier-like oxide layers, which were enriched in phosphorus species. PMID:25063150

  5. Robust superhydrophobic surface on Al substrate with durability, corrosion resistance and ice-phobicity.

    PubMed

    Wang, Guoyong; Liu, Shuai; Wei, Sufeng; Liu, Yan; Lian, Jianshe; Jiang, Qing

    2016-01-01

    Practical application of superhydrophobic surfaces is limited by the fragility of nanoscale asperities. Combining chemical etching and anodization, microscale pits and nanoscale pores, instead of the micro and nano protrusions on traditional superhydrophobic surfaces mimicking Lutos leaves, were fabricated on commercially pure aluminum surfaces. After modified by FDTS, the surfaces were superhydrophobic and self-cleaning. The ultrahigh hardness and electrochemical stability of Al2O3 coating endowed the surface excellent mechanical durability and good corrosion resistance. Because the method is scalable, it may find practical application on body panels of automobiles and aircrafts and so on. PMID:26853810

  6. Development of improved and corrosion-resistant surfaces for fossil power system components

    SciTech Connect

    Sikka, V.K.; Santella, M.L.; Goodwin, G.M.

    1996-06-01

    The purpose of this task is to develop the corrosion-resistant surfaces on a variety of fossil power system components. The Fe-Al alloys ranging in aluminum from 16 to 36 @ % are of interest. The surfaces of Fe-Al alloys can be produced by weld overlay. However, because of their limited room-temperature ductility, the production of weld wire for these compositions is not commercially feasible. The alloying element dilution during weld overlay also makes depositing exact surface composition rather difficult.

  7. Robust superhydrophobic surface on Al substrate with durability, corrosion resistance and ice-phobicity.

    PubMed

    Wang, Guoyong; Liu, Shuai; Wei, Sufeng; Liu, Yan; Lian, Jianshe; Jiang, Qing

    2016-01-01

    Practical application of superhydrophobic surfaces is limited by the fragility of nanoscale asperities. Combining chemical etching and anodization, microscale pits and nanoscale pores, instead of the micro and nano protrusions on traditional superhydrophobic surfaces mimicking Lutos leaves, were fabricated on commercially pure aluminum surfaces. After modified by FDTS, the surfaces were superhydrophobic and self-cleaning. The ultrahigh hardness and electrochemical stability of Al2O3 coating endowed the surface excellent mechanical durability and good corrosion resistance. Because the method is scalable, it may find practical application on body panels of automobiles and aircrafts and so on.

  8. Improvement of corrosion resistance of high-velocity oxyfuel-sprayed stainless steel coatings by addition of molybdenum

    NASA Astrophysics Data System (ADS)

    Kawakita, Jin; Kuroda, Seiji; Fukushima, Takeshi; Kodama, Toshiaki

    2005-06-01

    To improve the marine corrosion resistance of stainless steel coatings fabricated by high-velocity oxyfuel (HVOF) spraying with a gas shroud attachment, the molybdenum (Mo) content of stainless steel was increased to form coatings with a chemical composition of Fe balance-18mass%Cr-22mass%Ni-2˜8mass%Mo. These coatings were highly dense, with <0.1 vol.% in porosity, and less oxidized, with 0.5 mass% in oxygen content at most. The corrosion mechanism and resistance of the coatings were investigated by electrochemical measurement, chemical analysis, and statistical processing. The general corrosion resistance of the coatings in 0.5 mol/dm3 sulfuric acid was improved with increases in Mo content, and the corrosion rate could be decreased to 8.8 × 10-2 mg/cm2 per hour (˜1 mm/year) at 8 mass% Mo. The pitting corrosion resistance of the coatings in artificial seawater was improved with increases in Mo content and was superior to that of the 316L stainless steel coating. The crevice corrosion resistance of the coatings in artificial seawater was improved and the number of rust spots at 4 mass% Mo was decreased to 38% of that for the 316L coating. Accordingly, Mo is highly effective in improving the corrosion resistance of the stainless steel coatings by HVOF spraying.

  9. A study of the hot and cold deformation of twin-roll cast magnesium alloy AZ31

    NASA Astrophysics Data System (ADS)

    Askari, Hesam; Young, John; Field, David; Kridli, Ghassan; Li, Dongsheng; Zbib, Hussein

    2014-02-01

    Recent advances in twin-roll casting (TRC) technology of magnesium have demonstrated the feasibility of producing magnesium sheets in the range of widths needed for automotive applications. However, challenges in the areas of manufacturing, material processing and modelling need to be resolved in order to fully utilize magnesium alloys. Despite the limited formability of magnesium alloys at room temperature due to their hexagonal close-packed crystalline structure, studies have shown that the formability of magnesium alloys can be significantly improved by processing the material at elevated temperatures and by modifying their microstructure to increase ductility. Such improvements can potentially be achieved by processes such as superplastic forming along with manufacturing techniques such as TRC. In this work, we investigate the superplastic behaviour of twin-roll cast AZ31 through mechanical testing, microstructure characterization and computational modelling. Validated by the experimental results, a novel continuum dislocation dynamics-based constitutive model is developed and coupled with viscoplastic self-consistent model to simulate the deformation behaviour. The model integrates the main microstructural features such as dislocation densities, grain shape and grain orientations within a self-consistent viscoplasticity theory with internal variables. Simulations of the deformation process at room temperature show large activity of the basal and prismatic systems at the early stages of deformation and increasing activity of pyramidal systems due to twinning at the later stages. The predicted texture at room temperature is consistent with the experimental results. Using appropriate model parameters at high temperatures, the stress-strain relationship can be described accurately over the range of low strain rates.

  10. Effect of Vanadium on the Hot Deformation Behavior of Vanadium-Microalloyed Steel for Thin Slab Direct Rolling

    NASA Astrophysics Data System (ADS)

    Lee, Chang Wook; Seong, Hwan Goo; De Cooman, Bruno C.

    2016-07-01

    The effects of V on hot deformation properties of low-carbon steel were investigated in the temperature range of 1173 K to 1473 K (900 °C to 1200 °C) and for strain rates from 0.1 to 5 s-1 for compositions with a V content in the range of 0 to 0.125 wt pct. The critical stress and strain for dynamic recrystallization (DRX) initiation were obtained from the stress dependence of the strain hardening rate. The hot deformation properties of V-alloyed steel were studied in function of the temperature-corrected strain rate. The experimental results were used to construct a kinetic model of DRX. V was found to have no influence on the hot deformation properties for V contents less than 0.125 pct, indicating the absence of both solute drag and precipitation effects at low V content. When the V content reached 0.125 wt pct, the activation energy for DRX increased and DRX was suppressed in high strain rate condition.

  11. Microstructural Characteristics of Plasma Nitrided Layer on Hot-Rolled 304 Stainless Steel with a Small Amount of α-Ferrite

    NASA Astrophysics Data System (ADS)

    Xu, Xiaolei; Yu, Zhiwei; Cui, Liying; Niu, Xinjun; Cai, Tao

    2016-02-01

    The hot-rolled 304 stainless steel with γ-austenite and approximately 5 pct α-ferrite elongated along the rolling direction was plasma-nitrided at a low temperature of 693 K (420 °C). X-ray diffraction results revealed that the nitrided layer was mainly composed of the supersaturated solid solution of nitrogen in austenite ( γ N). Transmission electron microscopy (TEM) observations showed that the microstructure of the γ N phase exhibited "fracture factor contrast" reflective of the occurrence of fine pre-precipitations in γ N by the continuous precipitation. The occurrence of a diffuse scattering effect on the electron diffraction spots of γ N indicated that the pre-precipitation took place in γ N in the form of strongly bonded Cr-N clusters or pairs due to a strong attractive interaction of nitrogen with chromium. Scanning electron microscopy and TEM observations indicated that the discontinuous precipitation initiated from the γ/ α interfaces and grew from the austenite boundaries into austenite grains to form a lamellar structure consisting of CrN and ferrite. The orientation relationship between CrN and ferrite corresponded to a Baker-Nutting relationship: (100)CrN//(100) α ; [011]CrN//[001] α . A zigzag boundary line following the banded structure of alternating γ-austenite and elongated α-ferrite was presented between the nitrided layer and the substrate to form a continuous varying layer thickness, which resulted from the difference in diffusivities of nitrogen in α-ferrite and γ-austenite, along the γ/ α interfaces and through the lattice. Microstructural features similar to the γ N were also revealed in the ferrite of the nitrided layer by TEM. It was not excluded that a supersaturated solid solution of nitrogen in ferrite ( α N) formed in the nitrided layer.

  12. Electrochemical behavior and corrosion resistance of Ti-15Mo alloy in naturally-aerated solutions, containing chloride and fluoride ions.

    PubMed

    Rodrigues, A V; Oliveira, N T C; dos Santos, M L; Guastaldi, A C

    2015-01-01

    The electrochemical behavior and corrosion resistance of Ti-15Mo alloy to applications as biomaterials in solutions 0.15 mol L(-1) Ringer, 0.15 mol L(-1) Ringer plus 0.036 mol L(-1) NaF and 0.036 mol L(-1) NaF (containing 1,500 ppm of fluoride ions, F(-)) were investigated using open-circuit potential, cyclic voltammetry, and electrochemical impedance spectroscopy techniques, X-ray photoelectron spectroscopy and scanning electron microscope. Corrosion resistance and electrochemical stability of the Ti-15Mo alloy decreased in solutions containing F(-) ions. In all cases, there were formation and growth of TiO2 and MoO3 (a protector film), not being observed pitting corrosion, which might enable Ti-15Mo alloys to be used as biomedical implant, at least in the studied conditions, since the electrochemical stability and corrosion resistance of the passive films formed are necessary conditions for osseointegration.

  13. Corrosion resistance of flaky aluminum pigment coated with cerium oxides/hydroxides in chloride and acidic electrolytes

    NASA Astrophysics Data System (ADS)

    Niroumandrad, S.; Rostami, M.; Ramezanzadeh, B.

    2015-12-01

    The objective of this study was to enhance the corrosion resistance of lamellar aluminum pigment through surface treatment by cerium oxides/hydroxides. The surface composition of the pigments was studied by energy-dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of the pigment was evaluated by conventional hydrogen evolution measurements in acidic solution and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. Results showed that the Ce-rich coating composed of Ce2O3 and CeO2 was precipitated on the pigment surface after immersion in the cerium solution. The corrosion resistance of pigment was significantly enhanced after modification with cerium layer.

  14. Bio-Corrosion Resistance and Biocompatibility of a ZrTi-BASED Bmgmc as Potential Hard Tissue Implants

    NASA Astrophysics Data System (ADS)

    Huang, Xiaobo; Zou, Jiaojuan; Wang, Chan; Hang, Ruiqiang; Qiao, Junwei; Tang, Bin

    2013-07-01

    In this study, we compared the bio-corrosion resistance and biocompatibility of a ZrTi-based BMGMC (Zr58.5Ti14.3Ni4.9Cu6.1Nb5.2Be11.0). The Ti-6Al-4V alloy was used as a reference material. By utilizing the electrochemical measurements and M3T3 cell culture, the corrosion resistance and biocompatibility of this BMGMC were evaluated. The BMGMC displayed high positive corrosion potentials and low corrosion current densities, which indicated that this material exhibited a highly improved corrosion resistance than the Ti alloy. The cells could adhere on the surface of this BMGMC and exhibited improved cellular behaviors, such as cellular viability and cytoskeketal structure. In summary, the ZrTi-based BMGMC showed great potential for applications in the hard tissue implants.

  15. Cluster formula of Fe-containing Monel alloys with high corrosion-resistance

    SciTech Connect

    Li Baozeng; Gu Junjie; Wang Qing; Ji Chunjun; Wang Yingmin; Qiang Jianbing; Dong Chuang

    2012-06-15

    The cluster-plus-glue-atom model is applied in the composition interpretation of Monel alloys. This model considers ideal atomic nearest neighbor configurations among the constituent elements and has been used in understanding compositions of complex alloys like quasicrystals, amorphous alloys, and cupronickels. According to this model, any structure can be expressed by cluster formula [cluster](glue atom){sub x}, x denoting the number of glue atoms matching one cluster. According to this model, two groups of experimental composition series [Fe{sub 1}Ni{sub 12}]Cu{sub x} and [Fe{sub y}Ni{sub 12}]Cu{sub 5} were designed which fell close to conventional Fe-containing Monel alloys. The designed alloys after solution treatment plus water quenching, are monolithic FCC Ni-based solid solutions. Among them, the [Fe{sub 1}Ni{sub 12}]Cu{sub 5} alloy has the highest corrosion resistance in simulated sea water, and its performance is superior to that of industrial Monel 400 alloy. - Highlights: Black-Right-Pointing-Pointer A stable solid solution model is proposed using our 'cluster-plus-glue-atom model'. Black-Right-Pointing-Pointer This model is used to develop Monel corrosion resistant alloys. Black-Right-Pointing-Pointer Single FCC structure is easily retained. Black-Right-Pointing-Pointer The alloys show good corrosion properties. Black-Right-Pointing-Pointer This work contributes to the general understanding of engineering alloys.

  16. Pulse electrodeposited nickel using sulphamate electrolyte for hardness and corrosion resistance

    SciTech Connect

    Sivasakthi, P.; Sekar, R.; Bapu, G.N.K.Ramesh

    2015-10-15

    Highlights: • Nickel deposits from sulphamate solutions using pulse method are prepared. • Effect of duty cycle and frequency are studied. • XRD, SEM and AFM of the nickel deposits are characterized. • Corrosion characteristics of the nickel deposit are reported. - Abstract: Nickel deposits have been obtained on mild steel substrate by pulse current (PC) electrodeposition method using nickel sulphamate electrolyte. Micro hardness values increased with decreasing duty cycle and pulse frequency. X-ray diffraction studies revealed that (2 0 0) plane was predominant and the nickel deposit obtained at low duty cycle and low frequency has the smallest grain size. The surface morphology of the coatings was explored by scanning electron microscopy (SEM) and atomic force microscopy. These studies showed that the microstructure of the nickel coatings changed from pyramidal structure to homogeneous structure with increasing duty cycle and pulse frequencies. The corrosion resistance of coatings was evaluated by potentiodynamic polarization and electrochemical impedance studies in 3.5 wt% sodium chloride (NaCl) solutions. An enhancement of the corrosion resistance, charge-transfer resistance and wear resistance has been obtained at low duty cycle and low frequencies.

  17. Oxidation and corrosion resistance of candidate Stirling engine heater-head-tube alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Barrett, C. A.

    1984-01-01

    Sixteen candidate iron base Stirling engine heater head tube alloys are evaluated in a diesel fuel fired simulator materials test rig to determine their oxidation and corrosion resistance. Sheet specimens are tested at 820 C for 3500 hr in 5 hr heating cycles. Specific weight change data and an attack parameter are used to categorize the alloys into four groups; 10 alloys show excellent for good oxidation and corrosion resistance and six alloys exhibit poor or catastrophic resistance. Metallographic, X-ray, and electron microprobe analyses aid in further characterizing the oxidation and corrosion behavior of the alloys. Alloy compositions, expecially the reactive elements aluminum, titanium, and chromium, play a major role in the excellent oxidation and corrosion behavior of the alloys. The best oxidation resistance is associated with the formation of an iron nickel aluminum outer oxide scale, an intermediate oxide scale rich in chromium and titanium, and an aluminum outer oxide scale adjacent to the metallic substrate, which exhibits a zone of internal oxidation of aluminum and to some extent titanium.

  18. Improve sensitization and corrosion resistance of an Al-Mg alloy by optimization of grain boundaries.

    PubMed

    Yan, Jianfeng; Heckman, Nathan M; Velasco, Leonardo; Hodge, Andrea M

    2016-01-01

    The sensitization and subsequent intergranular corrosion of Al-5.3 wt.% Mg alloy has been shown to be an important factor in stress corrosion cracking of Al-Mg alloys. Understanding sensitization requires the review of grain boundary character on the precipitation process which can assist in developing and designing alloys with improved corrosion resistance. This study shows that the degree of precipitation in Al-Mg alloy is dependent on grain boundary misorientation angle, adjacent grain boundary planes and grain boundary types. The results show that the misorientation angle is the most important factor influencing precipitation in grain boundaries of the Al-Mg alloy. Low angle grain boundaries (≤15°) have better immunity to precipitation and grain boundary acid attack. High angle grain boundaries (>15°) are vulnerable to grain boundary acid attack. Grain boundaries with adjacent plane orientations near to {100} have potential for immunity to precipitation and grain boundary acid attack. This work shows that low Σ (Σ ≤ 29) coincident site lattice (CSL) grain boundaries have thinner β precipitates. Modified nitric acid mass loss test and polarization test demonstrated that the global corrosion resistance of sputtered Al-Mg alloy is enhanced. This may be attributed to the increased fractions of low Σ (Σ ≤ 29) CSL grain boundaries after sputtering. PMID:27230299

  19. Microstructure and Corrosion Resistance of Laser Additively Manufactured 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Trelewicz, Jason R.; Halada, Gary P.; Donaldson, Olivia K.; Manogharan, Guha

    2016-03-01

    Additive manufacturing (AM) of metal alloys to produce complex part designs via powder bed fusion methods such as laser melting promises to be a transformative technology for advanced materials processing. However, effective implementation of AM processes requires a clear understanding of the processing-structure-properties-performance relationships in fabricated components. In this study, we report on the formation of micro and nanoscale structures in 316L stainless steel samples printed by laser AM and their implications for general corrosion resistance. A variety of techniques including x-ray diffraction, optical, scanning and transmission electron microscopy, x-ray fluorescence, and energy dispersive x-ray spectroscopy were employed to characterize the microstructure and chemistry of the laser additively manufactured 316L stainless steel, which are compared with wrought 316L coupons via electrochemical polarization. Apparent segregation of Mo has been found to contribute to a loss of passivity and an increased anodic current density. While porosity will also likely impact the environmental performance (e.g., facilitating crevice corrosion) of AM alloys, this work demonstrates the critical influence of microstructure and heterogeneous solute distributions on the corrosion resistance of laser additively manufactured 316L stainless steel.

  20. The Effect of Surface Patterning on Corrosion Resistance of Biomedical Devices

    NASA Astrophysics Data System (ADS)

    Guo, Mengnan; Toloei, Alisina; Rotermund, Harm H.

    2016-10-01

    In this study, two styles of surface topographies have been created on stainless steel wires to test their corrosion resistance as simulated implanted biomedical devices. Grade 316 LVM stainless steel wire was initially polished to G1500 surface finish before treatment to produce the two different topographies: 1. Unidirectional roughness was created using SiC papers and 2. Various patterns were created with specific hole diameter and inter-hole spacing using focused ion beam (FIB). In order to simulate the environment of implanted biomedical devices, a three-electrode electrochemical cell with 0.9% (by mass) NaCl solution has been used to test the corrosion resistance of the samples by potentiodynamic polarization test method. SEM and EDS analyzed the appearance and chemical composition of different elements including oxygen on the surface. The potential of stable pitting, time related to the initiation of the stable pitting, and the highest corrosion current associated with stable pitting have been compared for samples with the two styles of topography. It was found that surfaces with patterns have a relatively higher pitting potential and it takes longer time to initiate stable pitting than the surface without any patterns.

  1. Improve sensitization and corrosion resistance of an Al-Mg alloy by optimization of grain boundaries

    PubMed Central

    Yan, Jianfeng; Heckman, Nathan M.; Velasco, Leonardo; Hodge, Andrea M.

    2016-01-01

    The sensitization and subsequent intergranular corrosion of Al-5.3 wt.% Mg alloy has been shown to be an important factor in stress corrosion cracking of Al-Mg alloys. Understanding sensitization requires the review of grain boundary character on the precipitation process which can assist in developing and designing alloys with improved corrosion resistance. This study shows that the degree of precipitation in Al-Mg alloy is dependent on grain boundary misorientation angle, adjacent grain boundary planes and grain boundary types. The results show that the misorientation angle is the most important factor influencing precipitation in grain boundaries of the Al-Mg alloy. Low angle grain boundaries (≤15°) have better immunity to precipitation and grain boundary acid attack. High angle grain boundaries (>15°) are vulnerable to grain boundary acid attack. Grain boundaries with adjacent plane orientations near to {100} have potential for immunity to precipitation and grain boundary acid attack. This work shows that low Σ (Σ ≤ 29) coincident site lattice (CSL) grain boundaries have thinner β precipitates. Modified nitric acid mass loss test and polarization test demonstrated that the global corrosion resistance of sputtered Al-Mg alloy is enhanced. This may be attributed to the increased fractions of low Σ (Σ ≤ 29) CSL grain boundaries after sputtering. PMID:27230299

  2. Corrosion resistance of a magnetic stainless steel ion-plated with titanium nitride.

    PubMed

    Hai, K; Sawase, T; Matsumura, H; Atsuta, M; Baba, K; Hatada, R

    2000-04-01

    This in vitro study evaluated the corrosion resistance of a titanium nitride (TiN) ion-plated magnetic stainless steel (447J1) for the purpose of applying a magnetic attachment system to implant-supported prostheses made of titanium. The surface hardness of the TiN ion-plated 447J1 alloy with varying TiN thickness was determined prior to the corrosion testing, and 2 micrometers thickness was confirmed to be appropriate. Ions released from the 447J1 alloy, TiN ion-plated 447J1 alloy, and titanium into a 2% lactic acid aqueous solution and 0.1 mol/L phosphate buffered saline (PBS) were determined by means of an inductively coupled plasma atomic emission spectroscopy (ICP-AES). Long-term corrosion behaviour was evaluated using a multisweep cyclic voltammetry. The ICP-AES results revealed that the 447J1 alloy released ferric ions into both media, and that the amount of released ions increased when the alloy was coupled with titanium. Although both titanium and the TiN-plated 447J1 alloy released titanium ions into lactic acid solution, ferric and chromium ions were not released from the alloy specimen for all conditions. Cyclic voltamograms indicated that the long-term corrosion resistance of the 447J1 alloy was considerably improved by ion-plating with TiN.

  3. Nanocomposite coatings on biomedical grade stainless steel for improved corrosion resistance and biocompatibility.

    PubMed

    Nagarajan, Srinivasan; Mohana, Marimuthu; Sudhagar, Pitchaimuthu; Raman, Vedarajan; Nishimura, Toshiyasu; Kim, Sanghyo; Kang, Yong Soo; Rajendran, Nallaiyan

    2012-10-24

    The 316 L stainless steel is one of the most commonly available commercial implant materials with a few limitations in its ease of biocompatibility and long-standing performance. Hence, porous TiO(2)/ZrO(2) nanocomposite coated over 316 L stainless steels was studied for their enhanced performance in terms of its biocompatibility and corrosion resistance, following a sol-gel process via dip-coating technique. The surface composition and porosity texture was studied to be uniform on the substrate. Biocompatibility studies on the TiO(2)/ZrO(2) nanocomposite coatings were investigated by placing the coated substrate in a simulated body fluid (SBF). The immersion procedure resulted in the complete coverage of the TiO(2)/ZrO(2) nanocomposite (coated on the surface of 316 L stainless steel) with the growth of a one-dimensional (1D) rod-like carbonate-containing apatite. The TiO(2)/ZrO(2) nanocomposite coated specimens showed a higher corrosion resistance in the SBF solution with an enhanced biocompatibility, surpassing the performance of the pure oxide coatings. The cell viability of TiO(2)/ZrO(2) nanocomposite coated implant surface was examined under human dermal fibroblasts culture, and it was observed that the composite coating enhances the proliferation through effective cellular attachment compared to pristine 316 L SS surface. PMID:22967070

  4. Thermally oxidized titania nanotubes enhance the corrosion resistance of Ti6Al4V.

    PubMed

    Grotberg, John; Hamlekhan, Azhang; Butt, Arman; Patel, Sweetu; Royhman, Dmitry; Shokuhfar, Tolou; Sukotjo, Cortino; Takoudis, Christos; Mathew, Mathew T

    2016-02-01

    The negative impact of in vivo corrosion of metallic biomedical implants remains a complex problem in the medical field. We aimed to determine the effects of electrochemical anodization (60V, 2h) and thermal oxidation (600°C) on the corrosive behavior of Ti-6Al-4V, with serum proteins, at physiological temperature. Anodization produced a mixture of anatase and amorphous TiO2 nanopores and nanotubes, while the annealing process yielded an anatase/rutile mixture of TiO2 nanopores and nanotubes. The surface area was analyzed by the Brunauer-Emmett-Teller method and was estimated to be 3 orders of magnitude higher than that of polished control samples. Corrosion resistance was evaluated on the parameters of open circuit potential, corrosion potential, corrosion current density, passivation current density, polarization resistance and equivalent circuit modeling. Samples both anodized and thermally oxidized exhibited shifts of open circuit potential and corrosion potential in the noble direction, indicating a more stable nanoporous/nanotube layer, as well as lower corrosion current densities and passivation current densities than the smooth control. They also showed increased polarization resistance and diffusion limited charge transfer within the bulk oxide layer. The treatment groups studied can be ordered from greatest corrosion resistance to least as Anodized+Thermally Oxidized > Anodized > Smooth > Thermally Oxidized for the conditions investigated. This study concludes that anodized surface has a potential to prevent long term implant failure due to corrosion in a complex in-vivo environment. PMID:26652422

  5. The Effect of Surface Patterning on Corrosion Resistance of Biomedical Devices

    NASA Astrophysics Data System (ADS)

    Guo, Mengnan; Toloei, Alisina; Rotermund, Harm H.

    2016-08-01

    In this study, two styles of surface topographies have been created on stainless steel wires to test their corrosion resistance as simulated implanted biomedical devices. Grade 316 LVM stainless steel wire was initially polished to G1500 surface finish before treatment to produce the two different topographies: 1. Unidirectional roughness was created using SiC papers and 2. Various patterns were created with specific hole diameter and inter-hole spacing using focused ion beam (FIB). In order to simulate the environment of implanted biomedical devices, a three-electrode electrochemical cell with 0.9% (by mass) NaCl solution has been used to test the corrosion resistance of the samples by potentiodynamic polarization test method. SEM and EDS analyzed the appearance and chemical composition of different elements including oxygen on the surface. The potential of stable pitting, time related to the initiation of the stable pitting, and the highest corrosion current associated with stable pitting have been compared for samples with the two styles of topography. It was found that surfaces with patterns have a relatively higher pitting potential and it takes longer time to initiate stable pitting than the surface without any patterns.

  6. Tribological properties, corrosion resistance and biocompatibility of magnetron sputtered titanium-amorphous carbon coatings

    NASA Astrophysics Data System (ADS)

    Dhandapani, Vishnu Shankar; Subbiah, Ramesh; Thangavel, Elangovan; Arumugam, Madhankumar; Park, Kwideok; Gasem, Zuhair M.; Veeraragavan, Veeravazhuthi; Kim, Dae-Eun

    2016-05-01

    Amorphous carbon incorporated with titanium (a-C:Ti) was coated on 316L stainless steel (SS) by magnetron sputtering technique to attain superior tribological properties, corrosion resistance and biocompatibility. The morphology, topography and functional groups of the nanostructured a-C:Ti coatings in various concentrations were analyzed using atomic force microscopy (AFM), Raman, X-Ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Raman and XPS analyses confirmed the increase in sp2 bonds with increasing titanium content in the a-C matrix. TEM analysis confirmed the composite nature of the coating and the presence of nanostructured TiC for Ti content of 2.33 at.%. This coating showed superior tribological properties compared to the other a-C:Ti coatings. Furthermore, electrochemical corrosion studies were performed against stimulated body fluid medium in which all the a-C:Ti coatings showed improved corrosion resistance than the pure a-C coating. Preosteoblasts proliferation and viability on the specimens were tested and the results showed that a-C:Ti coatings with relatively high Ti (3.77 at.%) content had better biocompatibility. Based on the results of this work, highly durable coatings with good biocompatibility could be achieved by incorporation of optimum amount of Ti in a-C coatings deposited on SS by magnetron sputtering technique.

  7. Corrosion resistance of stainless steels during thermal cycling in alkali nitrate molten salts.

    SciTech Connect

    Bradshaw, Robert W.; Goods, Steven Howard

    2001-09-01

    The corrosion behavior of three austenitic stainless steels was evaluated during thermal cycling in molten salt mixtures consisting of NaNO{sub 3} and KNO{sub 3}. Corrosion tests were conducted with Types 316, 316L and 304 stainless steels for more than 4000 hours and 500 thermal cycles at a maximum temperature of 565 C. Corrosion rates were determined by chemically descaling coupons. Metal losses ranged from 5 to 16 microns and thermal cycling resulted in moderately higher corrosion rates compared to isothermal conditions. Type 316 SS was somewhat more corrosion resistant than Type 304 SS in these tests. The effect of carbon content on corrosion resistance was small, as 316L SS corroded only slightly slower than 316 SS. The corrosion rates increased as the dissolved chloride content of the molten salt mixtures increased. Chloride concentrations approximating 1 wt.%, coupled with thermal cycling, resulted in linear weight loss kinetics, rather than parabolic kinetics, which described corrosion rates for all other conditions. Optical microscopy and electron microprobe analysis revealed that the corrosion products consisted of iron-chromium spinel, magnetite, and sodium ferrite, organized as separate layers. Microanalysis of the elemental composition of the corrosion products further demonstrated that the chromium content of the iron-chromium spinel layer was relatively high for conditions in which parabolic kinetics were observed. However, linear kinetics were observed when the spinel layer contained relatively little chromium.

  8. Cellulose acetate/hydroxyapatite/chitosan coatings for improved corrosion resistance and bioactivity.

    PubMed

    Zhong, Zhenyu; Qin, Jinli; Ma, Jun

    2015-04-01

    Cellulose acetate (CA) nanofibers were deposited on stainless steel plates by electrospinning technique. The composite of hydroxyapatite (HAP) nanoparticles and chitosan (CHI) was coated subsequently by dip-coating. The structure and morphology of the obtained coatings were investigated by Fourier transform infrared spectroscopy and scanning electron microscopy. The stability of the coatings in physiological environment was studied using electrochemical polarization and impedance spectroscopy. The CA nanofibers were embedded in the HAP/CHI coating and the resulted composite film was densely packed and uniform on the substrate. The in vitro biomineralization study of the coated samples immersed in simulated body fluid (SBF) confirmed the formation ability of bone-like apatite layer on the surface of HAP-containing coatings. Furthermore, the coatings could provide corrosion resistance to the stainless steel substrate in SBF. The electrochemical results suggested that the incorporation of CA nanofibers could improve the corrosion resistance of the HAP/CHI coating. Thus, biocompatible CA/HAP/CHI coated metallic implants could be very useful in the long-term stability of the biomedical applications.

  9. Multiscale Electrochemical Investigation of the Corrosion Resistance of Various Alloys Used in Dental Prostheses

    NASA Astrophysics Data System (ADS)

    Iacoban, Sorin; Mareci, Daniel; Bolat, Georgiana; Munteanu, Corneliu; Souto, Ricardo Manuel

    2015-04-01

    The electrochemical behavior of Ag-Pd (Paliag), Ni-Cr (Heraenium NA), and Co-Cr (Heraenium CE) alloys used in dental prosthetics construction of crowns and bridges was studied in 0.9 pct NaCl solution at 298 K (25 °C). The localized electrochemical characteristics related to corrosion resistance and eventual breakdown of the protecting oxide layers were investigated by scanning electrochemical microscopy (SECM), whereas potentiodynamic polarization and electrochemical impedance spectroscopy techniques were employed to establish oxide stability. When the corrosion resistance of the alloys was evaluated by means of the corrosion current value determined around their corresponding open circuit potential in 0.9 pct NaCl solution, good protection can be expected resulting from their spontaneous passivation (low current densities in the order of tenths of μA cm-2). The polarization resistance of all the samples increased with immersion time, in the sequence Ag-Pd < Heraenium NA < Heraenium CE. Yet, increased electrochemical activity was detected with SECM when the alloys were polarized at +0.40 V SCE, a value that may be eventually experienced in the human body. Although a passivation mechanism was still operating in the chromium-containing alloys, oxide dissolution and precipitation of corrosion products occurred on Ag-Pd instead.

  10. Thermally oxidized titania nanotubes enhance the corrosion resistance of Ti6Al4V.

    PubMed

    Grotberg, John; Hamlekhan, Azhang; Butt, Arman; Patel, Sweetu; Royhman, Dmitry; Shokuhfar, Tolou; Sukotjo, Cortino; Takoudis, Christos; Mathew, Mathew T

    2016-02-01

    The negative impact of in vivo corrosion of metallic biomedical implants remains a complex problem in the medical field. We aimed to determine the effects of electrochemical anodization (60V, 2h) and thermal oxidation (600°C) on the corrosive behavior of Ti-6Al-4V, with serum proteins, at physiological temperature. Anodization produced a mixture of anatase and amorphous TiO2 nanopores and nanotubes, while the annealing process yielded an anatase/rutile mixture of TiO2 nanopores and nanotubes. The surface area was analyzed by the Brunauer-Emmett-Teller method and was estimated to be 3 orders of magnitude higher than that of polished control samples. Corrosion resistance was evaluated on the parameters of open circuit potential, corrosion potential, corrosion current density, passivation current density, polarization resistance and equivalent circuit modeling. Samples both anodized and thermally oxidized exhibited shifts of open circuit potential and corrosion potential in the noble direction, indicating a more stable nanoporous/nanotube layer, as well as lower corrosion current densities and passivation current densities than the smooth control. They also showed increased polarization resistance and diffusion limited charge transfer within the bulk oxide layer. The treatment groups studied can be ordered from greatest corrosion resistance to least as Anodized+Thermally Oxidized > Anodized > Smooth > Thermally Oxidized for the conditions investigated. This study concludes that anodized surface has a potential to prevent long term implant failure due to corrosion in a complex in-vivo environment.

  11. Durable superhydrophilic/phobic surfaces based on green patina with corrosion resistance.

    PubMed

    Cho, Handong; Lee, Jeongwon; Lee, Sangmin; Hwang, Woonbong

    2015-03-14

    Special wetting surfaces with superhydrophilicity or superhydrophobicity have attracted great interest because of their potential for practical applications. However, since the special wetting surface may be used in a severe environment, including polluted air and seawater, it is necessary to develop a durable special wetting surface with excellent corrosion-resistance. Here, we report a new strategy for robust superhydrophilic or superhydrophobic green patina surfaces on copper substrates with superior corrosion resistance and adhesion strength, which have great potential for treating marine pollution. The as-prepared surfaces exhibited superhydrophilicity with underwater superoleophobicity or superoleophilicity with under-oil superhydrophobicity, which allowed them to selectively separate oil and water with high efficiency. More importantly, the surface displayed not only good mechanical stability but also chemical stability in corrosive liquids owing to the intrinsic properties of the patina and hydrophobic coating. Furthermore, the surface can be utilized as coating material for the decoration of building exteriors and prevention from surface fouling. We believe that our proposed method would make it possible to develop engineering materials that require robust anti-fouling, anti-frost, and anti-corrosion properties in marine environments.

  12. Corrosion resistance of biodegradable polymeric layer-by-layer coatings on magnesium alloy AZ31

    NASA Astrophysics Data System (ADS)

    Cui, Lan-Yue; Zeng, Rong-Chang; Zhu, Xiao-Xiao; Pang, Ting-Ting; Li, Shuo-Qi; Zhang, Fen

    2016-06-01

    Biocompatible polyelectrolyte multilayers (PEMs) and polysiloxane hybrid coatings were prepared to improve the corrosion resistance of biodegradable Mg alloy AZ31. The PEMs, which contained alternating poly(sodium 4-styrenesulfonate) (PSS) and poly(allylamine hydrochloride) (PAH), were first self-assembled on the surface of the AZ31 alloy substrate via electrostatic interactions, designated as (PAH/PSS)5/AZ31. Then, the (PAH/PSS)5/AZ31 samples were dipped into a methyltrimethoxysilane (MTMS) solution to fabricate the PMTMS films, designated as PMTMS/(PAH/PSS)5/AZ31. The surface morphologies, microstructures and chemical compositions of the films were investigated by FE-SEM, FTIR, XRD and XPS. Potentiodynamic polarization, electrochemical impedance spectroscopy and hydrogen evolution measurements demonstrated that the PMTMS/(PAH/PSS)5/AZ31 composite film significantly enhanced the corrosion resistance of the AZ31 alloy in Hank's balanced salt solution (HBSS). The PAH and PSS films effectively improved the deposition of Ca-P compounds including Ca3(PO4)2 and hydroxyapatite (HA). Moreover, the corrosion mechanism of the composite coating was discussed. These coatings could be an alternative candidate coating for biodegradable Mg alloys.

  13. Enhanced antimicrobial properties, cytocompatibility, and corrosion resistance of plasma-modified biodegradable magnesium alloys.

    PubMed

    Zhao, Ying; Jamesh, Mohammed Ibrahim; Li, Wing Kan; Wu, Guosong; Wang, Chenxi; Zheng, Yufeng; Yeung, Kelvin W K; Chu, Paul K

    2014-01-01

    Magnesium alloys are potential biodegradable materials and have received increasing attention due to their outstanding biological performance and mechanical properties. However, rapid degradation in the physiological environment and potential toxicity limit clinical applications. Recently, special magnesium-calcium (Mg-Ca) and magnesium-strontium (Mg-Sr) alloys with biocompatible chemical compositions have been reported, but the rapid degradation still does not meet clinical requirements. In order to improve the corrosion resistance, a rough, hydrophobic and ZrO(2)-containing surface film is fabricated on Mg-Ca and Mg-Sr alloys by dual zirconium and oxygen ion implantation. Weight loss measurements and electrochemical corrosion tests show that the corrosion rate of the Mg-Ca and Mg-Sr alloys is reduced appreciably after surface treatment. A systematic investigation of the in vitro cellular response and antibacterial capability of the modified binary magnesium alloys is performed. The amounts of adherent bacteria on the Zr-O-implanted and Zr-implanted samples diminish remarkably compared to the unimplanted control. In addition, significantly enhanced cell adhesion and proliferation are observed from the Zr-O-implanted sample. The results suggest that dual zirconium and oxygen ion implantation, which effectively enhances the corrosion resistance, in vitro biocompatibility and antimicrobial properties of Mg-Ca and Mg-Sr alloys, provides a simple and practical means to expedite clinical acceptance of biodegradable magnesium alloys.

  14. F2-laser-induced surface modification of iron thin films to obtain corrosion resistance

    NASA Astrophysics Data System (ADS)

    Okoshi, Masayuki; Awaihara, Yuta; Yamashita, Tsugito; Inoue, Narumi

    2014-02-01

    Rustproof, chemical-resistant pure-iron thin films were successfully fabricated by the 157 nm F2-laser-induced surface modification of 50-nm-thick iron thin films. An approximately 2-nm-thick Fe3O4 layer underneath a native Fe2O3 layer of approximately 0.6 nm in thickness was formed on the iron thin films after F2 laser irradiation, as confirmed by X-ray photoelectron spectroscopy. The anodic polarization measurement in a 3 wt % NaCl aqueous solution (quasi-seawater) was conducted; the F2-laser-irradiated samples showed high corrosion resistance to the quasi-seawater. Moreover, no rust was observed on the samples after the immersion test in quasi-seawater for 48 h and longer. The measurement also revealed that the F2-laser-irradiated samples showed high corrosion resistance to a HNO3 aqueous solution. Thus, the micropatterning of iron thin films was demonstrated by the combination of F2 laser irradiation and subsequent HNO3 chemical etching.

  15. Influence of nitrogen in the shielding gas on corrosion resistance of duplex stainless steel welds

    NASA Astrophysics Data System (ADS)

    Bhatt, R. B.; Kamat, H. S.; Ghosal, S. K.; de, P. K.

    1999-10-01

    The influence of nitrogen in shielding gas on the corrosion resistance of welds of a duplex stainless steel (grade U-50), obtained by gas tungsten arc (GTA) with filler wire, autogenous GTA (bead-on-plate), electron beam welding (EBW), and microplasma techniques, has been evaluated in chloride solutions at 30 °C. Pitting attack has been observed in GTA, electron beam welding, and microplasma welds when welding has been carried out using pure argon as the shielding gas. Gas tungsten arc welding with 5 to 10% nitrogen and 90 to 95% argon, as the shielding gas, has been found to result in an improved pitting corrosion resistance of the weldments of this steel. However, the resistance to pitting of autogenous welds (bead-on-plate) obtained in pure argon as the shielding gas has been observed to remain unaffected. Microscopic examination, electron probe microanalysis (EPMA), and x-ray diffraction studies have revealed that the presence of nitrogen in the shielding gas in the GTA welds not only modifies the microstructure and the austenite to ferrite ratio but also results in a nearly uniform distribution of the various alloying elements, for example, chromium, nickel, and molybdenum among the constitutent phases, which are responsible for improved resistance to pitting corrosion.

  16. Effect of manufacturing process sequence on the corrosion resistance characteristics of coated metallic bipolar plates

    NASA Astrophysics Data System (ADS)

    Dur, Ender; Cora, Ömer Necati; Koç, Muammer

    2014-01-01

    Metallic bipolar plate (BPP) with high corrosion and low contact resistance, durability, strength, low cost, volume, and weight requirements is one of the critical parts of the PEMFC. This study is dedicated to understand the effect of the process sequence (manufacturing then coating vs. coating then manufacturing) on the corrosion resistance of coated metallic bipolar plates. To this goal, three different PVD coatings (titanium nitride (TiN), chromium nitride (CrN), zirconium nitride (ZrN)), with three thicknesses, (0.1, 0.5, 1 μm) were applied on BPPs made of 316L stainless steel alloy before and after two types of manufacturing (i.e., stamping or hydroforming). Corrosion test results indicated that ZrN coating exhibited the best corrosion protection while the performance of TiN coating was the lowest among the tested coatings and thicknesses. For most of the cases tested, in which coating was applied before manufacturing, occurrence of corrosion was found to be more profound than the case where coating was applied after manufacturing. Increasing the coating thickness was found to improve the corrosion resistance. It was also revealed that hydroformed BPPs performed slightly better than stamped BPPs in terms of the corrosion behavior.

  17. Enhancement of wear and corrosion resistance of beta titanium alloy by laser gas alloying with nitrogen

    NASA Astrophysics Data System (ADS)

    Chan, Chi-Wai; Lee, Seunghwan; Smith, Graham; Sarri, Gianluca; Ng, Chi-Ho; Sharba, Ahmed; Man, Hau-Chung

    2016-03-01

    The relatively high elastic modulus coupled with the presence of toxic vanadium (V) in Ti6Al4V alloy has long been a concern in orthopaedic applications. To solve the problem, a variety of non-toxic and low modulus beta-titanium (beta-Ti) alloys have been developed. Among the beta-Ti alloy family, the quaternary Ti-Nb-Zr-Ta (TNZT) alloys have received the highest attention as a promising replacement for Ti6Al4V due to their lower elastic modulus and outstanding long term stability against corrosion in biological environments. However, the inferior wear resistance of TNZT is still a problem that must be resolved before commercialising in the orthopaedic market. In this work, a newly developed laser surface treatment technique was employed to improve the surface properties of Ti-35.3Nb-7.3Zr-5.7Ta alloy. The surface structure and composition of the laser-treated TNZT surface were examined by grazing incidence X-ray diffraction (GI-XRD) and X-ray photoelectron spectroscopy (XPS). The wear and corrosion resistance were evaluated by pin-on-plate sliding test and anodic polarisation test in Hanks' solution. The experimental results were compared with the untreated (or base) TNZT material. The research findings showed that the laser surface treatment technique reported in this work can effectively improve the wear and corrosion resistance of TNZT.

  18. Microstructure Aspects of a Newly Developed, Low Cost, Corrosion-Resistant White Cast Iron

    NASA Astrophysics Data System (ADS)

    Sain, P. K.; Sharma, C. P.; Bhargava, A. K.

    2013-04-01

    The purpose of this work is to study the influence of heat treatment on the corrosion resistance of a newly developed white cast iron, basically suitable for corrosion- and wear-resistant applications, and to attain a microstructure that is most suitable from the corrosion resistance point of view. The composition was selected with an aim to have austenitic matrix both in as-cast and heat-treated conditions. The difference in electrochemical potential between austenite and carbide is less in comparison to that between austenite and graphite. Additionally, graphitic corrosion which is frequently encountered in gray cast irons is absent in white cast irons. These basic facts encouraged us to undertake this work. Optical metallography, hardness testing, X-ray diffractometry, and SEM-EDX techniques were employed to identify the phases present in the as-cast and heat-treated specimens of the investigated alloy and to correlate microstructure with corrosion resistance and hardness. Corrosion testing was carried out in 5 pct NaCl solution (approximate chloride content of sea water) using the weight loss method. In the investigated alloy, austenite was retained the in as-cast and heat-treated conditions. The same was confirmed by X-ray and EDX analysis. The stability and volume fraction of austenite increased with an increase of heat-treated temperature/time with a simultaneous decrease in the volume fraction of massive carbides. The decrease in volume fraction of massive carbides resulted in the availability of alloying elements. These alloying elements, on increasing the heat treatment temperature or increasing the soaking period at certain temperatures, get dissolved in austenite. As a consequence, austenite gets enriched as well as becomes more stable. On cooling from lower soaking period/temperature, enriched austenite decomposes to lesser enriched austenite and to a dispersed phase due to decreasing solid solubility of alloying elements with decreasing temperature

  19. Modeling the microstructural changes during hot tandem rolling of AA5 XXX aluminum alloys: Part II. Textural evolution

    NASA Astrophysics Data System (ADS)

    Wells, M. A.; Samarasekera, I. V.; Brimacombe, J. K.; Hawbolt, E. B.; Lloyd, D. J.

    1998-06-01

    In Part II of this article, the experimental work undertaken to measure the effect of deformation parameters (temperature, strain, and strain rate) on the texture formation during hot deformation and the evolution during subsequent recrystallization is described. In addition, the isothermal kinetics of development of individual texture components were also determined. A neutron diffractometer was used to measure the texture in the as-hot-deformed aluminum samples, and the samples were then heat treated in a 400 °C salt bath for various lengths of time, with the texture being remeasured at various stages in the recrystallization process. Using data from the experimental program, the texture evolution during recrystallization was modeled by applying a modified form of the Avrami equation. Results indicated that, of the deformation parameters studied, textural development was most sensitive to the deformation temperature for both alloys. In addition, modeling results revealed that the Cu component ({112} <111>) was the first to recrystallize, typically followed by the S ({123} <634>) and Bs ({110} <112>) components. This is in agreement with earlier work which indicated that the Bs component was the hardest to recrystallize, possibly because it is able to deform on very few slip systems and, hence, the dislocation interaction may be low.

  20. Melting of corrosion-resisting steels using air in bath agitation at the end of oxygen blowing

    NASA Astrophysics Data System (ADS)

    Gizatulin, R. A.; Valuev, D. V.; Valueva, A. V.; Yedesheva, Ch V.

    2014-10-01

    A number of metallurgical plants employ ladle stirring with argon at the end of oxygen blowing during the melting process of corrosion-resisting steels [1, 2]. At the same time, the scarcity and relatively high cost of argon, its low pressure in a shop air pipeline restrain most plants from using argon for corrosion-resisting steel production. Compressed air was used instead of argon to intensify the process of decarbonizing when chromium-nickel stainless steels were made with a 40-ton electric arc furnace at the Kuznetsk Metallurgical Plant.

  1. Deformation mechanism study of a hot rolled Zr-2.5Nb alloy by transmission electron microscopy. I. Dislocation microstructures in as-received state and at different plastic strains

    SciTech Connect

    Long, Fei; Daymond, Mark R. Yao, Zhongwen

    2015-03-07

    Thin foil dog bone samples prepared from a hot rolled Zr-2.5Nb alloy have been deformed by tensile deformation to different plastic strains. The development of slip traces during loading was observed in situ through SEM, revealing that deformation starts preferentially in certain sets of grains during the elastic-plastic transition region. TEM characterization showed that sub-grain boundaries formed during hot rolling consisted of screw 〈a〉 dislocations or screw 〈c〉 and 〈a〉 dislocations. Prismatic 〈a〉 dislocations with large screw or edge components have been identified from the sample with 0.5% plastic strain. Basal 〈a〉 and pyramidal 〈c + a〉 dislocations were found in the sample that had been deformed with 1.5% plastic strain, implying that these dislocations require larger stresses to be activated.

  2. Effects of Ti and B Addition on Microstructures and Mechanical Properties of Hot-Rolled High-Strength Nb-Containing Steels

    NASA Astrophysics Data System (ADS)

    Meng, Xianna; Li, Cong; Chen, Wanglin

    2016-08-01

    Four microalloyed samples were designed to study the effects of Ti and B additions on microstructures and mechanical properties. Experimental results show that the samples without B addition mainly contain well-developed pearlite and polygonal ferrite, whereas the B-containing samples consist of degenerated pearlite, polygonal ferrite, and Widmanstätten ferrite (WF). The B addition promotes the precipitation of the complex (Ti,Al,Nb)N and (Ti,Al,Nb)2CS phases during the hot-rolling process. Grain sizes are significantly refined by the combinations of undissolved (Ti,Al)N, (Ti,Al,Nb)N complex, (Ti,Al,Nb)2CS, and fine inclusions, which act as the nucleation sites of intragranular ferrite. The core of complex (Ti,Al,Nb)N precipitate is undissolved Ti-N-rich (Ti,Al)N phase, and the cap is Nb-N-rich (Nb,Ti)N phase. The property measurements show that the B addition enhances comprehensive properties of tensile strength and elongation, but decreases fracture toughness due to higher contents of the WF and subgrains.

  3. Corrosion initiation and propagation behavior of corrosion resistant concrete reinforcing materials

    NASA Astrophysics Data System (ADS)

    Hurley, Michael F.

    The life of a concrete structure exposed to deicing compounds or seawater is often limited by chloride induced corrosion of the steel reinforcement. In this study, the key material attributes that affect the corrosion initiation and propagation periods were studied. These included material composition, surface condition, ageing time, propagation behavior during active corrosion, morphology of attack, and type of corrosion products generated by each rebar material. The threshold chloride concentrations for solid 316LN stainless steel, 316L stainless steel clad over carbon steel, 2101 LDX, MMFX-2, and carbon steel rebar were investigated using electrochemical techniques in saturated calcium hydroxide solutions. Surface preparation, test method, duration of period exposed to a passivating condition prior to introduction of chloride, and presence of cladding defects all affected the threshold chloride concentration obtained. A model was implemented to predict the extension of time until corrosion initiation would be expected. 8 years was the predicted time to corrosion initiation for carbon steel. However, model results confirmed that use of 316LN may increase the time until onset of corrosion to 100 years or more. To assess the potential benefits afforded by new corrosion resistant rebar alloys from a corrosion resistance standpoint the corrosion propagation behavior and other factors that might affect the risk of corrosion-induced concrete cracking must also be considered. Radial pit growth was found to be ohmically controlled but repassivation occurred more readily at high potentials in the case of 316LN and 2101 stainless steels. The discovery of ohmically controlled propagation enabled transformation of propagation rates from simulated concrete pore solution to less conductive concrete by accounting for resistance changes in the surrounding medium. The corrosion propagation behavior as well as the morphology of attack directly affects the propensity for concrete

  4. Zirconium alloys with small amounts of iron and copper or nickel show improved corrosion resistance in superheated steam

    NASA Technical Reports Server (NTRS)

    Greenberg, S.; Youngdahl, C. A.

    1967-01-01

    Heat treating various compositions of zirconium alloys improve their corrosion resistance to superheated steam at temperatures higher than 500 degrees C. This increases their potential as fuel cladding for superheated-steam nuclear-fueled reactors as well as in autoclaves operating at modest pressures.

  5. 76 FR 17381 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-29

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Final Results of the Sixteenth Administrative Review Correction In notice document 2011-6566 beginning on page 15291 in...

  6. 78 FR 59651 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-09-27

    ..., 74 FR 11082 (March 16, 2009) (``Final Results''), amended by Certain Corrosion- Resistant Carbon... Antidumping Duty Administrative Review, 74 FR 19199 (April 28, 2009) (amending with respect to Dongbu Steel Co... and the Republic of Korea: Revocation of Antidumping and Countervailing Duty Orders, 78 FR...

  7. 76 FR 54209 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-31

    ...The Department of Commerce (the Department) is conducting an administrative review of the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea (Korea) for the period of review (POR) January 1, 2009, through December 31, 2009. For information on the net subsidy for Hyundai HYSCO Ltd. (HYSCO), the company reviewed, see the......

  8. 77 FR 25141 - Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-27

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea... Germany and South Korea (Korea), pursuant to section 751(c) of the Tariff Act of 1930, as amended (the Act...-Resistant Carbon Steel Flat Products from Germany and South Korea: Adequacy Redetermination...

  9. Computer Simulation and Experimental Validation on the Oxidation and Sulfate Corrosion Resistance of Novel Chromium Based High Temperature Alloys

    SciTech Connect

    Yang, Shizhong

    2013-02-28

    This report summarizes our recent works of ab initio molecular dynamics inter-atomic potentials development on dilute rare earth element yttrium (Y) etc. doped chromium (Cr) alloy systems, its applications in oxidation and corrosion resistance simulation, and experiment validation on the candidate systems. The simulation methods, experimental validation techniques, achievements already reached, students training, and future improvement are briefly introduced.

  10. A process for the production of a scale-proof and corrosion-resistant coating on graphite and carbon bodies

    NASA Technical Reports Server (NTRS)

    Fitzer, E.

    1981-01-01

    A process for the production of a corrosion resistant coating on graphite and carbon bodies is described. The carbon or graphite body is coated or impregnated with titanium silicide under the addition of a metal containing wetting agent in a nitrogen free atmosphere, so that a tight coating is formed.

  11. 77 FR 25405 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-30

    ... for Revocation in Part, 76 FR 61076 (October 3, 2011). The preliminary results of this review are... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on...

  12. 75 FR 25841 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-10

    ... for Revocation in Part, 74 FR 48224 (September 22, 2009). The preliminary results of this review were... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on...

  13. 77 FR 67395 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Revised Schedule for the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-11-09

    ... these five-year reviews (77 FR 31877, May 30, 2012). As noted in the Commission's original scheduling... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Revised Schedule for...

  14. 76 FR 21332 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-15

    ... for Revocation in Part, 75 FR 60076 (September 29, 2010). The preliminary results of this review are... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on...

  15. Corrosion resistance of premodeled wires made of stainless steel used for heart electrotherapy leaders

    NASA Astrophysics Data System (ADS)

    Przondziono, J.; Walke, W.; Młynarski, R.; Szatka, W.

    2012-05-01

    The purpose of the study is to evaluate resistance to electrochemical corrosion of wire made of X10CrNi18-8 stainless steel designed for use in cardiology treatment. The influence of strain formed in the premodeling process and methods of wire surface preparation to corrosive resistance in artificial plasma solution were analysed. Wire corrosion tests were carried out in the solution of artificial plasma. Resistance to electrochemical corrosion was evaluated on the ground of recorded curves of anodic polarization by means of potentiodynamic method. Potentiodynamic tests carried out enabled to determine how the resistance to pitting corrosion of wire changes, depending on strain formed in the premodeling process as well as on the method of wire surface preparation. For evaluation of phenomena occurring on the surface of tested steel, electrochemical impedance spectroscopy (EIS) was applied. Deterioration of corrosive properties of wire along with the increase in the formed strain hardening was observed.

  16. Formation of highly corrosion resistant stainless steel surface alloys for marine environments by laser surface alloying

    SciTech Connect

    Sridhar, K.; Deshmukh, M.B.; Khanna, A.S.; Wissenbach, K.

    1998-12-31

    Austenitic stainless steels (SS) such as UNS S30403 are being used for numerous industrial applications due to their goad mechanical properties and weldability. However in aggressive marine environments such as seawater, they suffer from localized corrosion. Even though newly developed highly alloyed SS`s possess very high pitting resistance, they are susceptible to the formation of secondary phases. In the present study, a laser surface alloying technique was employed for the formation of highly alloyed austenitic stainless steel surfaces on conventional 304 SS substrate. Microstructural characterization by optical and SEM revealed finer cells of austenitic phase in the laser alloyed zones with molybdenum contents in the range of 3 to 15 wt%. The pitting corrosion resistance of the surface alloys were ascertained by immersion and potentiodynamic polarization tests and the repassivation behavior by cyclic polarization tests. Also the influence of microstructural features on pitting behavior of highly alloyed and laser surface alloyed steels is studied.

  17. Development of coatings with improved corrosion resistance in sulfur-containing environments

    SciTech Connect

    Natesan, K. ); Johnson, R.N. )

    1990-01-01

    Corrosion of metallic structure materials at elevated temperatures in complex multicomponent gas environments is a potential problem in many fossil energy systems, especially those using coal as a feedstock. The use of appropriate corrosion-resistant coatings on metallic components can minimize material degradation and extend component life. In the present study, the chemical compatibility of a number of coatings is examined by exposing them to simulated oxygen/sulfur mixed-gas environments at metal temperatures of 500 and 650{degree}C. Coatings were developed via pack cementation and electrospark deposition techniques on T22 and T91 substrates. The oxidation/sulfidation test results for the coated specimens were compared with those for the uncoated alloys and for high-chromium structural alloys of interest in fossil energy applications. Coatings tested were Fe--Cr--Mo. Alloys tested include nickel base, nickel, and chromium alloys, and stainless steel 310. 5 refs., 12 figs., 2 tabs.

  18. Molten glass corrosion resistance of immersed combustion-heating tube materials in E-glass

    SciTech Connect

    Sundaram, S.K.; Hsu, J.Y.; Speyer, R.F.

    1995-07-01

    The corrosion resistance of molybdenum, molybdenum disilicide, and a SiC{sub (p)}/Al{sub 2}O{sub 3} composite to molten E-glass at 1,550 C was studied. Mo showed no tendency to oxidize as it was immersed in soda-lime silicate glass in a parallel study. MoSi{sub 2} was corroded by soluble molecular oxygen, leaving a Mo{sub 5}Si{sub 3} interface behind. The SiC{sub (p)}/Al{sub 2}O{sub 3} composite was corroded at a more rapid rate wherein the SiC component was oxidized to form amorphous silica and CO bubbles. Based on these results, the activity of soluble molecular oxygen in E-glass was determined to be in the range of 2.4 {times} 10{sup {minus}14} to 2.0 {times} 10 {sup {minus}8}.

  19. Vacuum investment cast PH13-8Mo corrosion resistant steel. (SAE standard)

    SciTech Connect

    1991-07-01

    An industry-wide interest has arisen with regards to the properties and capabilities of investment cast PH 13-8Mo corrosion resistant steel. Specifically of interest are the structural applications in the aerospace industry for this product heat treated to the H1000 condition. The objective of this AMEC cooperative test program was to generate and compile useful data for aerospace structural evaluation of investment cast PH 13-8Mo heat treated to H1000. The determination was made of overall mechanical properties, fatigue, fracture toughness, and crack growth data along with basic microstructural evaluation of the investment cast material. The evaluation of mechanical property variations between cast and machined tensile specimens and evaluation of microstructural constituents. PH 13-8Mo, H1000 investment castings for use in the aerospace industry is included.

  20. Method For Creating Corrosion Resistant Surface On An Aluminum Copper Alloy

    DOEpatents

    Mansfeld, Florian B.; Wang, You; Lin, Simon H.

    1997-06-03

    A method for treating the surface of aluminum alloys hang a relatively high copper content is provided which includes the steps of removing substantially all of the copper from the surface, contacting the surface with a first solution containing cerium, electrically charging the surface while contacting the surface in an aqueous molybdate solution, and contacting the surface with a second solution containing cerium. The copper is substantially removed from the surface in the first step either by (i) contacting the surface with an acidic chromate solution or by (ii) contacting the surface with an acidic nitrate solution while subjecting the surface to an electric potential. The corrosion-resistant surface resulting from the invention is excellent, consistent and uniform throughout the surface. Surfaces treated by the invention may often be certified for use in salt-water services.

  1. [Determination of the corrosion resistance of dental alloys with a new measurement method].

    PubMed

    Schmidli, Fredy; Jungo, Markus; Jäger, Kurt; Lüthy, Heinz; Büchler, Markus

    2009-01-01

    A corrosion sensor newly developed by the Swiss Society for Corrosion, modified for a potential application in the oral cavity, was tested in vitro. By measuring the impedance with a special sensor in the size of a bur handpiece, it allows a quick determination of the corrosion resistance. For the evaluation of the method, measurements were done on six conventional dental alloys (two precious alloys, one Pd-based alloy and three non-precious alloys) which had been tested in crevice corrosion by the authors in an earlier stage. Qualitatively the results are quite in concordance with the ones got with the usual tests. On the base of the present results the use directly in the oral cavity of this corrosion test method appears to be very promising.

  2. Method for providing uranium articles with a corrosion resistant anodized coating

    DOEpatents

    Waldrop, Forrest B.; Washington, Charles A.

    1982-01-01

    Uranium articles are provided with anodized oxide coatings in an aqueous solution of an electrolyte selected from the group consisting of potassium phosphate, potassium hydroxide, ammonium hydroxide, and a mixture of potassium tetraborate and boric acid. The uranium articles are anodized at a temperature greater than about 75.degree. C. with a current flow of less than about 0.036 A/cm.sup.2 of surface area while the pH of the solution is maintained in a range of about 2 to 11.5. The pH values of the aqueous solution and the low current density utilized during the electrolysis prevent excessive dissolution of the uranium and porosity in the film or watering. The relatively high temperature of the electrolyte bath inhibits hydration and the attendant deleterious pitting so as to enhance corrosion resistance of the anodized coating.

  3. Method for providing uranium articles with a corrosion-resistant anodized coating

    DOEpatents

    Waldrop, F.B.; Washington, C.A.

    1981-01-07

    Uranium articles are provided with anodized oxide coatings in an aqueous solution of an electrolyte selected from the group consisting of potassium phosphate, potassium hydroxide, ammonium hydroxide, and a mixture of potassium tetraborate and boric acid. The uranium articles are anodized at a temperature greater than about 75/sup 0/C with a current flow of less than about 0.036 A/cm/sup 2/ of surface area while the pH of the solution is maintained in a range of about 2 to 11.5. The pH values of the aqueous solution and the low current density utilized during the electrolysis prevent excessive dissolution of the uranium and porosity in the film or watering. The relatively high temperature of the electrolyte bath inhibits hydration and the attendant deleterious pitting so as to enhance corrosion resistance of the anodized coating.

  4. Nickel-free austenitic stainless steels of exceptional strength and corrosion resistance

    SciTech Connect

    Speidel, M.O.; Magdowski, R.; Uggowitzer, P.J.

    1996-11-01

    Both the price of nickel and the allergic reaction that it can cause to human beings make it desirable to develop and use nickel-free austenitic stainless steels. The steels should be austenitic so as to avoid ferro-magnetism, a condition which has to be fulfilled for a number of requirements, including its use as implants in the human body, for wrist watch cases and many others. The paper presents the development of a nickel-free steel containing 11 percent manganese, 17 percent chromium, 4 percent molybdenum, and 0.9 percent nitrogen. This austenitic stainless steel has exceptional strength and corrosion resistance. These properties could result in numerous applications of the steel. A limitation, however, is that the steel is not weldable.

  5. Effects of surface topography and vibrations on wetting: Superhydrophobicity, icephobicity and corrosion resistance

    NASA Astrophysics Data System (ADS)

    Ramachandran, Rahul

    Concrete and metallic materials are widely used in construction and water industry. The interaction of both these materials with water and ice (or snow) produces undesirable results and is therefore of interest. Water that gets absorbed into the pores of dry concrete expands on freezing and can lead to crack formation. Also, the ice accretion on concrete surfaces such as roadways can have disastrous consequence. Metallic components used in the water industry undergo corrosion due to contact with aqueous corrosive solutions. Therefore, it is desirable to make concrete water/ice-repellent, and to make metallic surfaces corrosion-resistant. Recent advances in micro/nanotechnology have made it possible to design functional micro/nanostructured surfaces with micro/nanotopography providing low adhesion. Some examples of such surfaces are superhydrophobic surfaces, which are extremely water repellent, and icephobic surfaces, which have low ice adhesion, repel incoming water droplets before freezing, or delay ice nucleation. This dissertation investigates the effects of surface micro/nanotopography and small amplitude fast vibrations on the wetting and adhesion of concrete with the goal of producing hydrophobic and icephobic concrete, and on the wetting of metallic surfaces to prevent corrosion. The relationship between surface micro/nanotopography and small fast vibrations is established using the method of separation of motions. Both these small scale effects can be substituted by an effective force or energy. The structure-property relationships in materials and surfaces are established. Both vibrations as well as surface micro/nanopatterns can affect wetting properties such as contact angle and surface free energy. Hydrophobic engineered cementitious composite samples are produced by controlling their surface topography and surface free energy. The surface topography is controlled by varying the concrete mixture composition. The surface free energy of concrete is

  6. Improvement of corrosion resistance of Nisbnd Mo alloy coatings: Effect of heat treatment

    NASA Astrophysics Data System (ADS)

    Mousavi, R.; Bahrololoom, M. E.; Deflorian, F.; Ecco, L.

    2016-02-01

    In this paper, Nisbnd Mo alloy coatings were deposited from bath containing sodium citrate, nickel sulphate, and sodium molybdate. Essentially, this work is divided into two mains parts: (i) the optimization on the coatings deposition parameters and (ii) the effect of the heat treatment. Polarization curves and electrochemical impedance spectroscopy were acquired using potentiostat/galvanostat and a frequency response analyzer, respectively. Morphology and chemical composition of the coatings were investigated by scanning electron microscopy and energy dispersive spectroscopy, respectively. Polarization curves at different condition revealed that electroplating at temperature 40 oC, pH 9 provides a dense coating with high efficiency. Following the optimization of the deposition parameters, the coatings were annealed at 200, 400, and 600 oC for 25 min. The results showed that the coatings obtained at temperature 40 oC, pH 9, and annealing at 600 oC has the highest corrosion resistance and microhardness.

  7. Influence of saccharin on the structure and corrosion resistance of electrodeposited Cu/Ni multilayers

    NASA Astrophysics Data System (ADS)

    Troyon, Michel; Wang, Lin

    1996-12-01

    The influence of saccharin, a brightener, on the structure of Cu/Ni multilayers, electrodeposited from a single bath on a polycrystalline copper substrate, has been studied by transmission electron microscopy and atomic force microscopy. It is shown that Cu/Ni multilayers do not present a columnar-growth morphology when saccharin is present in the electrolyte. The consequence of this is a much smaller surface roughness and thus a bright surface aspect. The presence of saccharin improves the corrosion resistance of the Cu/Ni multilayers in a 3% NaCl solution. This work also demonstrates that electrodeposition has a capacity to produce Cu/Ni multilayers with modulation distances as small as 2.5 nm.

  8. Influence of microstructure on the corrosion resistance of Fe-44Ni thin films

    NASA Astrophysics Data System (ADS)

    Lu, Lin; Liu, Tian-cheng; Li, Xiao-gang

    2016-06-01

    An Fe-44Ni nanocrystalline (NC) alloy thin film was prepared through electrodeposition. The relation between the microstructure and corrosion behavior of the NC film was investigated using electrochemical methods and chemical analysis approaches. The results show that the NC film is composed of a face-centered cubic phase (γ-(Fe,Ni)) and a body-centered cubic phase (α-(Fe,Ni)) when it is annealed at temperatures less than 400°C. The corrosion resistance increases with the increase in grain size, and the corresponding corrosion process is controlled by oxygen reduction. The NC films annealed at 500°C and 600°C do not exhibit the same pattern, although their grain sizes are considerably large. This result is attributed to the existence of an anodic phase, Fe0.947Ni0.054, in these films. Under this condition, the related corrosion process is synthetically controlled by anodic dissolution and depolarization.

  9. Comparative investigation of corrosion resistance of steel reinforcement in alinite and Portland cement mortars

    SciTech Connect

    Kostogloudis, G.C.; Kalogridis, D.; Ftikos, C.; Malami, C.; Georgali, B.; Kaloidas, V.

    1998-07-01

    The corrosion resistance of steel-reinforced mortar specimens made from alinite cement was investigated using ordinary Portland cement (OPC) specimens as reference. The specimens were prepared and exposed in three different environments: continuous exposure in tap water, interrupted exposure in tap water, and interrupted exposure in 3.5% NaCl solution. The steel weight loss and the half cell potential were measured vs. exposure time, up to the age of 12 months. Pore solution extraction and analysis and porosity determination were also performed. In continuous exposure in tap water, alinite cement provided adequate protection against corrosion. In interrupted exposure in tap water, a higher corrosion was observed for alinite cement compared to OPC. In the case of interrupted exposure in 3.5% NaCl solution, the simultaneous action of free chlorides and oxygen resulted in the depassivation of steel reinforcing bars in alinite and Portland cement mortars, and led to severe corrosion effect.

  10. Influence of Laser Peening on Phase Transformation and Corrosion Resistance of AISI 321 steel

    NASA Astrophysics Data System (ADS)

    Karthik, D.; Swaroop, S.

    2016-07-01

    The objective of this study is to investigate the influence of laser peening without coating (LPwC) on austenitic to martensitic (γ → α') phase transformation and corrosion behavior of austenitic stainless steel AISI 321 in 3.5% NaCl environment. Results indicate that LPwC induces a large compressive residual stresses of nearly -854 MPa and γ → α' phase transformation of about 18% (volume fraction). Microstructures of peened surface confirmed the γ → α' phase transformation and showed no grain refinement. Hardness increased slightly with a case depth of 900 μm. Despite the smaller surface roughness introduced, corrosion resistance improved after peening due to compressive residual stresses.

  11. Review on Improving Wear and Corrosion Resistance of Steels via Plasma Electrolytic Saturation Technology

    NASA Astrophysics Data System (ADS)

    Lin, Naiming; Xie, Ruizhen; Zhou, Peng; Zou, Jiaojuan; Ma, Yong; Wang, Zhenxia; Han, Pengju; Wang, Zhihua; Tang, Bin; Tian, Wei

    2016-03-01

    Plasma electrolytic saturation (PES) technique which holds the advantages of short treating time and limited heating influence and immediate quenching effect is conducted under high voltage power supply in some electrolyte has been extensively applied to enhance the surface performance of metallic materials. Steel is widely used in various fields thanks to its promising merits of easy workability, plasticity, toughness and weldability. It accounts for a large proportion in the application scope of the metal materials. Steel surfaces with good corrosion resistance, promising wear resistance and high hardness would be obtained by PES. Meanwhile, uniformed coatings can be formed without special requirements for substrate geometries using the PES. This paper first presents a brief introduction of the technological principle of PES. The status on studies and applications of PES for improving surface performance of steels has been reviewed.

  12. Influence of heat treatments on microstructure, mechanical properties, and corrosion resistance of weld alloy 625

    NASA Astrophysics Data System (ADS)

    Cortial, F.; Corrieu, J. M.; Vernot-Loier, C.

    1995-05-01

    The effects of heat treatments of the industrial type (eight-hour hold times at temperatures between 600 °C and 1000 °C) on the structural, mechanical, and corrosion resistance characteristics of weld alloy 625 have been studied. During the heat treatment, the mean concentration ratios of Nb, Mo, Si, Cr, Ni, and Fe elements between the interdendritic spaces and dendrite cores show little evolution up to 850 °C. Beyond that temperature, this ratio approximates 1, and the composition heterogeneity has practically disappeared at 1000 °C. An eight-hour heat treatment at temperatures between 650 °C and 750 °C results in increased mechanical strength values and reduced ductility and impact strength linked to the precipitation of body-centered tetragonal metastable intermetallic γ″ Ni3Nb phase in the interdendritic spaces. An eight-hour treatment in the temperature range between 750 °C and 950 °C has catastrophic effects on all mechanical characteristics in relation with the precipitation, in the interdendritic spaces, of the stable orthorhombic intermetallic δ Ni3(Nb, Mo, Cr, Fe, Ti) phase. At 1000 °C, the ductility and impact strength are restored. However, the higher the heat treatment temperature, the weaker the mechanical strength. Heat treatments have no effect on the pitting resistance of weld alloy 625 in sea water. The comparison of the results of this study on weld alloy 625 with those previously obtained on forged metal 625 shows that heat treatments below 650 °C and above 1000 °C are the sole treatments to avoid embrittlement and impairment of the corrosion resistance characteristics of alloy 625.

  13. Deformation behavior, corrosion resistance, and cytotoxicity of Ni-free Zr-based bulk metallic glasses.

    PubMed

    Liu, L; Qiu, C L; Chen, Q; Chan, K C; Zhang, S M

    2008-07-01

    Two Ni-free bulk metallic glasses (BMGs) of Zr(60)Nb(5)Cu(22.5)Pd(5)Al(7.5) and Zr(60)Nb(5)Cu(20)Fe(5)Al(10) were successfully prepared by arc-melting and copper mold casting. The thermal stability and crystallization were studied using differential scanning calorimetry. It demonstrates that the two BMGs exhibit very good glass forming ability with a wide supercooled liquid region. A multi-step process of crystallization with a preferential formation of quasicrystals occurred in both BMGs under continuous heating. The deformation behavior of the two BMGs was investigated using quasi-static compression testing. It reveals that the BMGs exhibit not only superior strength but also an extended plasticity. Corrosion behaviors of the BMGs were investigated in phosphate buffered solution by electrochemical polarization. The result shows that the two BMGs exhibit excellent corrosion resistance characterized by low corrosion current densities and wide passive regions. X-ray photoelectron spectroscopy analysis revealed that the passive film formed after anodic polarization was highly enriched in zirconium, niobium, and aluminum oxides. This is attributed to the excellent corrosion resistance. Additionally, the potential cytotoxicity of the two Ni-free BMGs was evaluated through cell culture for 1 week followed by 3-(4,5-Dimethylthiazol-2-yl-)-2,5-diphenyltetrazolium bromide assay and SEM observation. The results indicate that the two Ni-free BMGs exhibit as good biocompatibility as Ti-6Al-4V alloy, and thus show a promising potential for biomedical applications. PMID:17957719

  14. Deformation behavior, corrosion resistance, and cytotoxicity of Ni-free Zr-based bulk metallic glasses.

    PubMed

    Liu, L; Qiu, C L; Chen, Q; Chan, K C; Zhang, S M

    2008-07-01

    Two Ni-free bulk metallic glasses (BMGs) of Zr(60)Nb(5)Cu(22.5)Pd(5)Al(7.5) and Zr(60)Nb(5)Cu(20)Fe(5)Al(10) were successfully prepared by arc-melting and copper mold casting. The thermal stability and crystallization were studied using differential scanning calorimetry. It demonstrates that the two BMGs exhibit very good glass forming ability with a wide supercooled liquid region. A multi-step process of crystallization with a preferential formation of quasicrystals occurred in both BMGs under continuous heating. The deformation behavior of the two BMGs was investigated using quasi-static compression testing. It reveals that the BMGs exhibit not only superior strength but also an extended plasticity. Corrosion behaviors of the BMGs were investigated in phosphate buffered solution by electrochemical polarization. The result shows that the two BMGs exhibit excellent corrosion resistance characterized by low corrosion current densities and wide passive regions. X-ray photoelectron spectroscopy analysis revealed that the passive film formed after anodic polarization was highly enriched in zirconium, niobium, and aluminum oxides. This is attributed to the excellent corrosion resistance. Additionally, the potential cytotoxicity of the two Ni-free BMGs was evaluated through cell culture for 1 week followed by 3-(4,5-Dimethylthiazol-2-yl-)-2,5-diphenyltetrazolium bromide assay and SEM observation. The results indicate that the two Ni-free BMGs exhibit as good biocompatibility as Ti-6Al-4V alloy, and thus show a promising potential for biomedical applications.

  15. Mechanical and corrosion resistance properties of TiO2 nanoparticles reinforced Ni coating by electrodeposition

    NASA Astrophysics Data System (ADS)

    Shao, W.; Nabb, D.; Renevier, N.; Sherrington, I.; Luo, J. K.

    2012-09-01

    Coatings have been widely used in engineering and decoration to protect components and products and enhance their life span. Nickel (Ni) is one of the most important hard coatings. Improvement in its tribological and mechanical properties would greatly enhance its use in industry. Nanocomposite coatings of metals with various reinforced nanoparticles have been developed in last few decades. Titania (TiO2) exhibit excellent mechanical properties. It is believed that TiO2 incorporation in Ni matrix will improve the properties of Ni coatings significantly. The main purpose of the current work is to investigate the mechanical and anti-corrosion properties of the electroplated nickel nanocomposite with a small percentage of TiO2. The surface morphology of nanocomposite coating was characterized by scanning electron microscopy (SEM). The hardness of the nanocoating was carried out using micromaterials nanoplatform. The sliding wear rate of the coating at room temperature in dry condition was assessed by a reciprocating ball-on-disk computer-controlled oscillating tribotester. The results showed the nanocomposite coatings have a smoother and more compact surface than the pure Ni layer and have higher hardness and lower wear rate than the pure Ni coating. The anti-corrosion property of nanocomposite coating was carried out in 3.5% NaCl and high concentrated 35% NaCl solution, respectively. The results also showed that the nanocomposite coating improves the corrosion resistance significantly. This present work reveals that incorporation of TiO2 in nickel nanocomposite coating can achieve improved corrosion resistance and mechanical properties of both hardness and wear resistance performances, and the improvement becomes stronger as the content of TiO2 is increased.

  16. Development of environmentally friendly non-chrome conversion coatings for cold-rolled steel

    NASA Astrophysics Data System (ADS)

    Zhang, Jinming

    Steel producers use various organic and inorganic coatings to protect cold-rolled steel (CRS) sheets from corrosion during shipment and storage. It is well known that CRS sheets can be protected from corrosion by galvanizing, phosphating, chromating, topcoating with organic, or their combinations. The chromate rinsing is particularly effective for preventing white rusting of galvanized steel. But there is an increasing interest in a replacement for the chromating process because of environmental and health concerns. The objective of the present work is to develop a chrome-free conversion coating for steel sheets. Various carboxylic acids and their salts have been studied for coating phosphated electrogalvanized (EG) steel sheets, including 10-undecenoic acid (UA), oleic acid (OA), and other fatty acids such as stearic acid (SA) and palmitic acid (PA). When they were used alone, or subsequently coated with resin, they could produce a highly hydrophobic surface and improve the corrosion resistance. Thiols such as 1-octadecanethiol (ODT) can form a self-assembled monolayer on metal substrates. This close-packed monolayer could provide an excellent corrosion resistance for EG steel sheets. It was capable of withstanding 50˜60 hours of salt spray test (SST) although its thickness was only a few nanometers. The EG steel itself usually started rusting only after 2˜4 hours of salt spray. In another coating system, thiols were mixed with a conventional resin to improve the corrosion resistance of EG steel. This new technique gave 100˜120 hours of corrosion resistance. When the resin was applied directly on EG steel surface, its corrosion resistance was less than 72 hours. It was shown that further optimization of this technique increased the corrosion resistance to 200 hours and more in the standard SST.

  17. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Jordi Perez; Marc Hornbostel; Kai-Hung Lau; Angel Sanjurjo

    2007-05-31

    Advanced electric power generation systems use a coal gasifier to convert coal to a gas rich in fuels such as H{sub 2} and CO. The gas stream contains impurities such as H{sub 2}S and HCl, which attack metal components of the coal gas train, causing plant downtime and increasing the cost of power generation. Corrosion-resistant coatings would improve plant availability and decrease maintenance costs, thus allowing the environmentally superior integrated-gasification-combined-cycle (IGCC) plants to be more competitive with standard power-generation technologies. Heat-exchangers, particle filters, turbines, and other components in the IGCC system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy will improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. The Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers. In this study, the use of corrosion-resistant coatings on low alloy steels was investigated for use as high-temperature components in IGCC systems. The coatings were deposited using SRI's fluidized-bed reactor chemical vapor deposition technique. Diffusion coatings of Cr and Al were deposited by this method on to dense and porous, low alloy stainless steel substrates. Bench-scale exposure tests at 900 C with a simulated coal gas stream containing 1.7% H{sub 2}S showed that the low alloy steels such SS405 and SS409 coated with {approx

  18. Effect of carbide distribution on rolling-element fatigue life of AMS 5749

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Bamberger, E. N.

    1983-01-01

    Endurance tests with ball bearings made of corrosion resistant bearing steel which resulted in fatigue lives much lower than were predicted are discussed. Metallurgical analysis revealed an undesirable carbide distribution in the races. It was shown in accelerated fatigue tests in the RC rig that large, banded carbides can reduce rolling element fatigue life by a factor of approximately four. The early spalling failures on the bearing raceways are attributed to the large carbide size and banded distribution.

  19. Iron-Based Amorphous-Metals: High-Performance Corrosion-Resistant Materials (HPCRM) Development Final Report

    SciTech Connect

    Farmer, J C; Choi, J; Saw, C; Haslem, J; Day, D; Hailey, P; Lian, T; Rebak, R; Perepezko, J; Payer, J; Branagan, D; Beardsley, B; D'Amato, A; Aprigliano, L

    2009-03-16

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal make this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of these iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  20. Roll Eccentricity Control Using Identified Eccentricity of Top/Bottom Rolls by Roll Force

    NASA Astrophysics Data System (ADS)

    Imanari, Hiroyuki; Koshinuma, Kazuyoshi

    Roll eccentricity is a periodic disturbance caused by a structure of back up rolls in rolling mills, and it affects product thickness accuracy. It cannot be measured directly by sensors, so it should be identified by measured thickness or measured roll force. When there is a large difference of diameters between top and bottom back up roll, the performance of roll eccentricity control using feedback signals of roll force or thickness has not been so good. Also it has been difficult for the control to be applied from the most head end because it is necessary to identify the roll eccentricity during rolling. A new roll eccentricity control has been developed to improve these disadvantages and to get better performance. The method identifies top and bottom roll eccentricity respectively from one signal of roll force and it can start the control from head end. In this paper the new control method is introduced and actual application results to a hot strip mill are shown.

  1. Corrosion resistance and durability of siloxane ceramic/polymer films for aluminum alloys in marine environments

    NASA Astrophysics Data System (ADS)

    Kusada, Kentaro

    The objective of this study is to evaluate corrosion resistance and durability of siloxane ceramic/polymer films for aluminum alloys in marine environments. Al5052-H3 and Al6061-T6 were selected as substrates, and HCLCoat11 and HCLCoat13 developed in the Hawaii Corrosion Laboratory were selected for the siloxane ceramic/polymer coatings. The HCLCoat11 is a quasi-ceramic coating that has little to no hydrocarbons in its structure. The HCLCoat13 is formulated to incorporate more hydrocarbons to improve adhesion to substrate surfaces with less active functionalities. In this study, two major corrosion evaluation methods were used, which were the polarization test and the immersion test. The polarization tests provided theoretical corrosion rates (mg/dm 2/day) of bare, HCLCoat11-coated, and HCLCoat13-coated aluminum alloys in aerated 3.15wt% sodium chloride solution. From these results, the HCLCoat13-coated Al5052-H3 was found to have the lowest corrosion rate which was 0.073mdd. The next lowest corrosion rate was 0.166mdd of the HCLCoat11-coated Al5052-H3. Corrosion initiation was found to occur at preexisting breaches (pores) in the films by optical microscopy and SEM analysis. The HCLCoat11 film had many preexisting breaches of 1-2microm in diameter, while the HCLCoat13 film had much fewer preexisting breaches of less than 1microm in diameter. However, the immersion tests showed that the seawater immersion made HCLCoat13 film break away while the HCLCoat11 film did not apparently degrade, indicating that the HCLCoat11 film is more durable against seawater than the HCLCoat13. Raman spectroscopy revealed that there was some degradation of HCLCoat11 and HCLCoat13. For the HCLCoat11 film, the structure relaxation of Si-O-Si linkages was observed. On the other hand, seawater generated C-H-S bonds in the HCLCoat13 film resulting in the degradation of the film. In addition, it was found that the HCLCoat11 coating had anti-fouling properties due to its high water contact

  2. Weldability characteristics of torr and corrosion-resistant TMT bars using SMAW process

    NASA Astrophysics Data System (ADS)

    Datta, Ramen; Veeraraghavan, R.; Rohira, K. L.

    2002-08-01

    Torr steel rebars, also known as cold twisted deformed (CTD) rebars, are used extensively for the construction of reinforced cement concrete (RCC) structures. These steels, which are characterized by a high carbon content and are subjected to a cold twisting operation to attain the desired strength level and bond strength, suffer from low ductility and poor bendability properties. Furthermore, these rebars are not suitable for coastal, humid, and industrial conditions where corrosion rates are very high. To combat these problems, recent efforts at the Steel Authority of India Limited (SAIL) have led to the successful development of corrosion-resistant thermomechanically treated (TMT) rebars with a minimum yield strength of 500 MPa. These rebars are characterized by a low carbon content, exhibit excellent strength-ductility-corrosion properties, and are rapidly replacing traditional torr rebars in corrosion-prone areas for a wide range of applications, namely, concrete reinforcement structures, bridges, flyovers on dams, etc. A comprehensive evaluation of the weldability properties of corrosion-resistant Cu-TMT rebars was carried out, and they were compared with those made of torr steel in order to assess their suitability for various structural applications. Implant and restraint cracking (RC) tests were carried out to assess the cold-cracking resistance of the weld joint under different welding conditions. The static fatigue limit (SFL) values were found to be similar, namely, 640 MPa (torr steel) and 625 MPa (Cu-TMT steel) under condition of no preheating and no rebaking using a heat input of 7.5 KJ/cm, indicating adequate cold-cracking resistance for both the steels. Restraint cracking tests yielded critical restraint intensities (Kcr) in excess of 16,800 MPa for both of the steels. Based on the weldability tests, the optimized conditions for welding were formulated and extensive tests were carried out on the welded joints. Both of the steels exhibited adequate

  3. Conducting polymer-coated corrosion resistant metallic bipolar plates for proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Joseph, Shine

    2005-11-01

    Concerns over depleting stocks of natural resources and a growing awareness of the environmental damage caused by widespread burning of fossil fuels, and more energy demands brought the idea of alternative energy systems. Proton Exchange Membrane (PEM) fuel cells are one of the fast growing alternative energy technologies. PEM fuel cells generate electricity from an electrochemical reaction between hydrogen and oxygen and produce electricity, a small amount of heat and water and therefore, they are environmentally friendly. Fuel cells are more efficient than internal combustion engines and operate continuously as long as fuel is supplied from an external tank. Fuel cells in stacks are used for most applications because the current output of a PEM fuel cell is around 0.3--0.5 A/cm2. In fuel cell stacks, bipolar plates combine two cells in series with anode and cathode of adjacent cells. The main functions of bipolar plates are electron and gas transport. Bipolar plates are major components in weight and volume of the PEM fuel cell stack and are a significant contributor to the stack cost. The bipolar plate is therefore a key component if power density is to increase and cost to come down. Bipolar plate material should be corrosion resistant, conductive, gas impermeable, light weight (mobile applications) and economical. Graphite plates are used for bipolar plate applications but they are expensive, are brittle to make in thin plates with gas channels on sides, have high manufacturing cost and are gas permeable if too thin. Metals are preferable for bipolar plate application because of better mechanical properties, higher electrical conductivity, lower gas permeability and low cost. In this work Al 6061 and 304 stainless steel alloys are the materials selected for bipolar plates. These metals form non-conductive surface oxides in a PEM fuel cell environment and cause a high contact resistance. This internal resistance lowers the efficiency of PEM fuel cell system. In

  4. Corrosion resistance of ceramic materials in pyrochemical reprocessing condition by using molten salt for spent nuclear oxide fuel

    NASA Astrophysics Data System (ADS)

    Takeuchi, M.; Kato, T.; Hanada, K.; Koizumi, T.; Aose, S.

    2005-02-01

    The corrosion resistance of ceramic materials in pyrochemical reprocessing using molten salts was discussed through the thermodynamic calculation and corrosion test. The corrosion test was basically carried out in alkali molten salt under chlorine gas. In addition, the effects of oxygen, carbon and main fission product's chlorides on ceramics corrosion were evaluated in that condition. Most of ceramic oxides showed good chemical stability on chlorine, oxygen and uranyl chloride from thermodynamic calculation results. On the other hand, from corrosion test result, silicon nitride, mullite (Al6Si2O13) and cordierite (Mg2Al3(AlSi5O18)) have a good corrosion resistance which is corresponding to 0.1 mm/y or less. No cracks on the materials were observed and flexural strength did not drop remarkably after 480 h corrosion testing in molten salt under Cl2 O2 atmosphere.

  5. The effect of formic acid concentration on the conductivity and corrosion resistance of chromium carbide coatings electroplated with trivalent chromium

    NASA Astrophysics Data System (ADS)

    Lu, Chen-En; Pu, Nen-Wen; Hou, Kung-Hsu; Tseng, Chun-Chieh; Ger, Ming-Der

    2013-10-01

    Different concentrations of formic acid were added into a trivalent chromium electroplating solution to produce chromium carbide (Crsbnd C) coatings. The influence of the formic acid concentration on chemical composition, microstructure, surface morphology, corrosion resistance, conductivity and carbon content of the resulting Crsbnd C coatings was studied. Formic acid was found to increase the carbon content in the coatings so as to form Crsbnd C films. These coatings had a nearly amorphous structure containing Cr, Cr2O3, and various Crsbnd C compounds with carbon content uniformly distributed throughout the coatings. The carbon content and the conductivity of the Crsbnd C layer were correlated with formic acid concentration. For a formic acid concentration of 2 M, the Crsbnd C layer had the highest carbon content (∼28%), the lowest contact resistance, and the best corrosion resistance along with a corrosion current density of ∼6.4 × 10-7 A/cm2.

  6. Composite plasma electrolytic oxidation to improve the thermal radiation performance and corrosion resistance on an Al substrate

    NASA Astrophysics Data System (ADS)

    Kim, Donghyun; Sung, Dahye; Lee, Junghoon; Kim, Yonghwan; Chung, Wonsub

    2015-12-01

    A composite plasma electrolytic oxidation (PEO) was performed for enhancing the thermal radiation performance and corrosion resistance on an Al alloy by dispersing cupric oxide (CuO) particles in a conventional PEO electrolyte. Cu-based oxides (CuO and Cu2O) formed by composite PEO increased the emissivity of the substrate to 0.892, and made the surface being dark color, similar to a black body, i.e., an ideal radiator. In addition, the corrosion resistance was analyzed using potentio-dynamic polarization and electrochemical impedance spectroscopy tests in 3.5 wt.% NaCl aqueous solution. An optimum condition of 10 ampere per square decimeter (ASD) current density and 30 min processing time produced appropriate surface morphologies and coating thicknesses, as well as dense Cu- and Al-based oxides that constituted the coating layers.

  7. Exploring the incorporation of nitrogen in titanium and its influence on the electrochemical corrosion resistance in acidic media

    NASA Astrophysics Data System (ADS)

    Velasco-Velez, J. J.; Davaasuren, B.; Scherzer, M.; Cap, S.; Willinger, M.; Guo, J.-H.; Schlögl, R.; Knop-Gericke, A.

    2016-08-01

    The role of the nitrogen incorporation into titanium, its chemical nature, the location in the titanium lattice and its electrochemical performance were investigated by a combination of several spectroscopy and microscopy techniques using samples prepared by CVD of NH3 at different temperatures and successive electrochemically tested in 1 M of HClO4. We found that nitrogen is incorporated in either the interstitial or substitutional site of the lattice depending on the preparation temperature modifying strongly its corrosion resistance which was ascribed to the N 2p hybridization with the Ti 3d orbitals. It was found that at low temperature the N 2p orbitals were more likely to hybridize with Ti3d-t2g orbitals while higher temperature favors the hybridization with the Ti3d-eg orbitals. This is responsible for the corrosion resistance shown by the samples prepared at higher temperature.

  8. Corrosion Resistance of Electrogalvanized Steel Coated with PEG-Modified Ceria Layers in Chloride and Sulfate Media

    NASA Astrophysics Data System (ADS)

    Hamlaoui, Y.; Boudellioua, H.; Tifouti, L.; Pedraza, F.

    2015-12-01

    A comparative study of the corrosion resistance and corrosion products formed on polyethylene glycol (PEG)-modified and untreated cerium oxide-based coatings onto electrogalvanized steel substrate in chloride and sulfate media is presented. The corrosion monitoring was investigated through electrochemical impedance spectroscopy and d.c. polarization measurements. The corrosion products were analyzed by x-ray diffraction and Raman spectroscopy. In the absence of PEG, the corrosion resistance impaired by the cerium oxide coatings was lost after short immersion times in the chloride medium but not in the sulfate one. The cracks in the cerium oxide coatings were found to be responsible for their fast degradation with the formation of zinc hydroxides. However, the incorporation of PEG to the cerium oxide deposits displayed a perfect stability in both media, due to the disappearance of cracks in the coatings and to the formation of stable corrosion products.

  9. Casting Atmosphere Effects on the Precipitates, Magnetism, and Corrosion Resistance of Fe78Si9B13 Glassy Alloys

    NASA Astrophysics Data System (ADS)

    Meng, L. L.; Li, X. Y.; Pang, J.; Wang, L.; An, B.; Yin, L. J.; Song, K. K.; Wang, W. M.

    2013-11-01

    The precipitates, magnetism, and corrosion resistance of Fe78Si9B13 glassy samples fabricated in vacuum and air atmospheres (labeled as VAC and AIR samples, respectively) were studied. The findings show that the fraction of the amorphous phase in VAC samples is lower than that in the AIR counterparts. The Fe phase in VAC samples grows preferentially along the <200> orientation. The distribution of magnetization M 4000 of VAC samples oriented parallel and orthogonal to the field ( H // and H ⊥) at H = 4000 Oe is more scattered than AIR samples. The corrosion resistance of VAC samples is lower than AIR counterparts, which can be attributed to the minor alloying effect of oxygen and the passive effect of silicon atoms supplied from the amorphous phase.

  10. Corrosion resistance of multilayer hybrid sol-gel coatings deposited on the AISI 316L austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Caballero, Y. T.; Rondón, E. A.; Rueda, L.; Hernández Barrios, C. A.; Coy, A.; Viejo, F.

    2016-02-01

    In the present work multilayer hybrid sol-gel coatings were synthesized on the AISI 316L austenitic stainless steel employed in the fabrication of orthopaedic implants. Hybrid sols were obtained from a mixture of inorganic precursor, TEOS, and organic, GPTMS, using ethanol as solvent, and acetic acid as catalyst. The characterization of the sols was performed using pH measurements, rheological tests and infrared spectroscopy (FTIR) for different ageing times. On the other hand, the coatings were characterized by scanning electron microscopy (SEM), while the corrosion resistance was evaluated using anodic potentiodynamic polarization in SBF solution at 37±2°C. The results confirmed that sol-gel synthesis employing TEOS-GPTMS systems produces uniform and homogeneous coatings, which enhanced the corrosion resistance with regard to the parent alloy. Moreover, corrosion performance was retained after applying more than one layer (multilayer coatings).

  11. Studies of Corrosion Resistant Materials Being Considered for High-Level Nuclear Waste Containment in Yucca Mountain Relevant Environments

    SciTech Connect

    McCright, R.D.; Ilevbare, G.; Estill, J.; Rebak, R.

    2001-12-09

    Containment of spent nuclear fuel and vitrified forms of high level nuclear waste require use of materials that are highly corrosion resistant to all of the anticipated environmental scenarios that can occur in a geological repository. Ni-Cr-Mo Alloy 22 (UNS N60622) is proposed for the corrosion resistant outer barrier of a two-layer waste package container at the potential repository site at Yucca Mountain. A range of water compositions that may contact the outer barrier is under consideration, and a testing program is underway to characterize the forms of corrosion and to quantify the corrosion rates. Results from the testing support models for long term prediction of the performance of the container. Results obtained to date indicate a very low general corrosion rate for Alloy 22 and very high resistance to all forms of localized and environmentally assisted cracking in environments tested to date.

  12. Effect of annealing temperature on the pitting corrosion resistance of super duplex stainless steel UNS S32750

    SciTech Connect

    Tan Hua; Jiang Yiming; Deng Bo; Sun Tao; Xu Juliang; Li Jin

    2009-09-15

    The pitting corrosion resistance of commercial super duplex stainless steels SAF2507 (UNS S32750) annealed at seven different temperatures ranging from 1030 deg. C to 1200 deg. C for 2 h has been investigated by means of potentiostatic critical pitting temperature. The microstructural evolution and pit morphologies of the specimens were studied through optical/scanning electron microscope. Increasing annealing temperature from 1030 deg. C to 1080 deg. C elevates the critical pitting temperature, whereas continuing to increase the annealing temperature to 1200 deg. C decreases the critical pitting temperature. The specimens annealed at 1080 deg. C for 2 h exhibit the best pitting corrosion resistance with the highest critical pitting temperature. The pit morphologies show that the pit initiation sites transfer from austenite phase to ferrite phase as the annealing temperature increases. The aforementioned results can be explained by the variation of pitting resistance equivalent number of ferrite and austenite phase as the annealing temperature changes.

  13. Corrosion resistance of enamel coating modified by calcium silicate and sand particle for steel reinforcement in concrete

    NASA Astrophysics Data System (ADS)

    Tang, Fujian

    Porcelain enamel has stable chemical property in harsh environments such as high temperature, acid and alkaline, and it can also chemically react with substrate reinforcing steel resulting in improved adherence strength. In this study, the corrosion resistances of enamel coating modified by calcium silicate and sand particles, which are designed for improved bond strength with surrounding concrete, were investigated in 3.5 wt% NaCl solution. It consists of two papers that describe the results of the study. The first paper investigates the corrosion behavior of enamel coating modified by calcium silicate applied to reinforcing steel bar in 3.5 wt% NaCl solution by OCP, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. The coatings include a pure enamel, a mixed enamel that consists of 50% pure enamel and 50% calcium silicate by weight, and a double enamel that has an inner pure enamel layer and an outer mixed enamel layer. Electrochemical tests demonstrates that both pure and double enamel coatings can significantly improve corrosion resistance, while the mixed enamel coating offers very little protection due to connected channels. The second paper is focused on the electrochemical characteristics of enamel coating modified by sand particle applied to reinforcing steel bar in 3.5 wt% NaCl solution by EIS. Six percentages by weight are considered including 5%, 10%, 20%, 30%, 50%, and 70%. Results reveal that addition of sand particle does not affect its corrosion resistance significantly. Most of the sand particles can wet very well with enamel body, while some have a weak zone which is induced during the cooling stage due to different coefficient of thermal expansion. Therefore, quality control of sand particle is the key factor to improve its corrosion resistance.

  14. Evaluation of pitting corrosion resistance of high-alloyed stainless steels welds for FGD plants in Korea

    SciTech Connect

    Baek, K.K.; Sung, H.J.; Im, C.S.; Hong, I.P.; Kim, D.K.

    1998-12-31

    For successful application of high-alloyed stainless steels for Flue Gas Desulfurization (FGD) plants, pitting corrosion resistance of arc welds of N-added 6%Mo austenitic stainless steels (UNS N 08367) and super duplex stainless steels (UNS S 32550) made with various filler metals were evaluated using the Green Death solution. For Gas Tungsten Arc (GTA) and Gas Metal Arc (GMA) welds of N 08367, Critical Pitting Temperature (CPT) of base metal was 65--70 C, whereas weld made by ERNiCrMo-3 filler metal yielded CPT of 50 C. Welds made by ERNiCrMo-10 or ERNiCrMo-4 filler metals showed CPT of 60--65 C and 65--70C, respectively. For GTA and GMA welds of S 32550, CPT of welds made by ERNiCrMo-3 was 45--50 C, indicating that the filler metal can provide pitting corrosion resistance matching the S 32550 alloy. Thus, a proper pitting corrosion resistance of weldments of high-alloy stainless steels can be achieved by selecting filler metals having at least +10 higher Pitting Resistance Equivalent Number (PRE{sub N}) value than the base metal regardless of the type of arc welding process. The over-alloyed filler metals would compensate preferential segregation of Cr, MO along the dendrite boundary, which made the dendrite core more susceptible to pitting. Nitrogen addition to the GTA welds of N 08367 made with ERNiCrMo-3 failed to improve pitting corrosion resistance, which was attributed to the precipitation of nitrogen in the weld metal in the form of Nb-nitride.

  15. Effects of Oxide Film on the Corrosion Resistance of Titanium Grade 7 in Fluoride-Containing NaCl Brines

    SciTech Connect

    Lian, T; Whalen, M T; Wong, L

    2004-11-30

    The effects of oxide film on the corrosion behavior of Titanium Grade 7 (0.12-0.25% Pd) in fluoride-containing NaCl brines have been investigated. With the presence of a 0.6 {micro}m thick oxide layer, the annealed Ti grade 7 exhibited a significant improvement on the anodic polarization behavior. However, the oxide film did not demonstrate sustainable corrosion resistance in fluoride-containing solutions.

  16. Effect of coatings obtanied by sputtering of chromium catode on the corrosion resistance of AISI H13 steel

    NASA Astrophysics Data System (ADS)

    Sandoval, A.; Peña, D.; Piratoba, U.

    2013-11-01

    Corrosion resistance of coatings obtained by sputtering a chromium target were evaluated. The films were deposited on substrates of disk-shaped AISI H13 steel. By means of potentiodynamic polarization curves were able to determine the current density vs. potential for the coated and uncoated substrate and the difference in the corrosion potential Ecorr. All samples with coating showed an increase in Ecorr respect to substrate. The electrochemical tests were conducted in an electrolytic solution of 3% NaCl.

  17. Enhanced osteoblast proliferation and corrosion resistance of commercially pure titanium through surface nanostructuring by ultrasonic shot peening and stress relieving.

    PubMed

    Jindal, Shitu; Bansal, Rajesh; Singh, Bijay P; Pandey, Rajiv; Narayanan, Shankar; Wani, Mohan R; Singh, Vakil

    2014-07-01

    This investigation was carried out to study the effect of a novel process of surface modification, surface nanostructuring by ultrasonic shot peening, on osteoblast proliferation and corrosion behavior of commercially pure titanium (c p-Ti) in simulated body fluid. A mechanically polished disc of c p-Ti was subjected to ultrasonic shot peening with stainless steel balls to create nanostructure at the surface. A nanostructure (<20 nm) with inhomogeneous distribution was revealed by atomic force and scanning electron microscopy. There was an increase of approximately 10% in cell proliferation, but there was drastic fall in corrosion resistance. Corrosion rate was increased by 327% in the shot peened condition. In order to examine the role of residual stresses associated with the shot peened surface on these aspects, a part of the shot peened specimen was annealed at 400°C for 1 hour. A marked influence of annealing treatment was observed on surface structure, cell proliferation, and corrosion resistance. Surface nanostructure was much more prominent, with increased number density and sharper grain boundaries; cell proliferation was enhanced to approximately 50% and corrosion rate was reduced by 86.2% and 41% as compared with that of the shot peened and the as received conditions, respectively. The highly significant improvement in cell proliferation, resulting from annealing of the shot peened specimen, was attributed to increased volume fraction of stabilized nanostructure, stress recovery, and crystallization of the oxide film. Increase in corrosion resistance from annealing of shot peened material was related to more effective passivation. Thus, the surface of c p-Ti, modified by this novel process, possessed a unique quality of enhancing cell proliferation as well as the corrosion resistance and could be highly effective in reducing treatment time of patients adopting dental and orthopedic implants of titanium and its alloys.

  18. Microstructures, mechanical properties and corrosion resistances of extruded Mg-Zn-Ca-xCe/La alloys.

    PubMed

    Tong, L B; Zhang, Q X; Jiang, Z H; Zhang, J B; Meng, J; Cheng, L R; Zhang, H J

    2016-09-01

    Magnesium alloys are considered as good candidates for biomedical applications, the influence of Ce/La microalloying on the microstructure, mechanical property and corrosion performance of extruded Mg-5.3Zn-0.6Ca (wt%) alloy has been investigated in the current study. After Ce/La addition, the conventional Ca2Mg6Zn3 phases are gradually replaced by new Mg-Zn-Ce/La-(Ca) phases (T1'), which can effectively divide the Ca2Mg6Zn3 phase. The Ca2Mg6Zn3/T1' structure in Mg-Zn-Ca-0.5Ce/La alloy is favorably broken into small particles during the extrusion, resulting in an obvious refinement of secondary phase. The dynamic recrystallized grain size is dramatically decreased after 0.5Ce/La addition, and the tensile yield strength is improved, while further addition reverses the effect, due to the grain coarsening. However, the corrosion resistance of extruded Mg-Zn-Ca alloy deteriorates after Ce/La addition, because the diameter of secondary phase particle is remarkably decreased, which increases the amount of cathodic sites and accelerates the galvanic corrosion process. PMID:27179307

  19. Pitting and Intergranular Corrosion Resistance of AISI Type 301LN Stainless Steels

    NASA Astrophysics Data System (ADS)

    Ningshen, S.; Kamachi Mudali, U.

    2010-03-01

    The pitting and intergranular corrosion (IGC) resistance of AISI type 301LN stainless steels were evaluated using ASTM methods, anodic polarization, and electrochemical impedance techniques. The IGC results indicated that the microstructure of the samples after sensitization heat treatment at 675 °C for 1 h shows step or dual structure for both imported and indigenous materials indicating insignificant Cr23C6 precipitation. The results of immersion tests in boiling 6% copper sulfate + 16% sulfuric acid + copper solution for 24 h followed by the bend test (ASTM A262 Practice-E method) indicated no crack formation in any of the tested specimens. Pitting corrosion resistance carried out in 6% FeCl3 solution at different temperatures of 22 ± 2 and 50 ± 2 °C (ASTM G 48) up to the period of 72 h revealed pitting corrosion attack in all the investigated alloys. The potentiodynamic anodic polarization results in 0.5 M NaCl revealed variation in passive current density and pitting potential depending on the alloy chemistry and metallurgical condition. The passive film properties studied by electrochemical impedance spectroscopy (EIS) correlated well with the polarization results. The x-ray diffraction (XRD) results revealed the presence of austenite (γ) and martensite (α') phases depending on the material condition. The suitability of three indigenously developed AISI type 301LN stainless steels were compared with imported type 301LN stainless steel and the results are highlighted in this article.

  20. Laser surface melting of Martensitic stainless steel 440C for enhancing corrosion resistance

    NASA Astrophysics Data System (ADS)

    Kwok, Chi-Tat; Lo, Ka-Hing; Cheng, Fai-Tsun; Man, Hau-Chung

    2003-03-01

    Surface modification of martensitic stainless steel 440C was achieved by laser surface melting using a 2-kW continuous wave Nd:YAG laser. The corrosion characteristics of laser-melted specimens fabricated under different processing parameters in 3.5% NaCl solution at 23°C were studied by potentiodynamic polarization technique. The pitting corrosion resistance of all laser-melted specimens was significantly improved, as evidenced by a shift of the pitting potential in the noble direction, a wider passive range, and a lower passive current density. The pitting potential of the laser-melted specimen fabricated under a power density of 4.2 kW/cm2 and a scanning speed of 25 mm/s (specimen P12-440C-25) was increased to 200 mV (SCE), which was much higher than that of annealed and conventionally heat-treated 440C. The pitting corrosion characteristics of the laser-melted specimens were strongly dependent on the processing conditions which resulted in different microstructures. The enhanced pitting resistance resulted from the combined effect of dissolution or refinement of carbide particles and the presence of retained austenite. By using different processing parameters, it was found that the pitting resistance of the laser-melted specimen P12-440C-25 was the highest by virtue of a high volume fraction of retained austenite and a small amount of precipitated carbide.

  1. Ceramic Coatings for Corrosion Resistant Nuclear Waste Container Evaluated in Simulated Ground Water at 90?C

    SciTech Connect

    Haslam, J J; Farmer, J C

    2004-03-31

    Ceramic materials have been considered as corrosion resistant coatings for nuclear waste containers. Their suitability can be derived from the fully oxidized state for selected metal oxides. Several types of ceramic coatings applied to plain carbon steel substrates by thermal spray techniques have been exposed to 90 C simulated ground water for nearly 6 years. In some cases no apparent macroscopic damage such as coating spallation was observed in coatings. Thermal spray processes examined in this work included plasma spray, High Velocity Oxy Fuel (HVOF), and Detonation Gun. Some thermal spray coatings have demonstrated superior corrosion protection for the plain carbon steel substrate. In particular the HVOF and Detonation Gun thermal spray processes produced coatings with low connected porosity, which limited the growth rate of corrosion products. It was also demonstrated that these coatings resisted spallation of the coating even when an intentional flaw (which allowed for corrosion of the carbon steel substrate underneath the ceramic coating) was placed in the coating. A model for prediction of the corrosion protection provided by ceramic coatings is presented. The model includes the effect of the morphology and amount of the porosity within the thermal spray coating and provides a prediction of the exposure time needed to produce a crack in the ceramic coating.

  2. A Study of Wear and Corrosion Resistance of Arc-Sprayed Ni-Ti Composite Coatings

    NASA Astrophysics Data System (ADS)

    Chang, C. H.; Jeng, M. C.; Su, C. Y.; Huang, T. S.

    2011-12-01

    In this study, the corrosion and wear performance of Ni-Ti composite coatings with distinct parameters were investigated. The coatings were prepared by arc spraying with Ti and Ni wires fed synchronously. Structural, surface morphological, and compositional analyses of the Ni-Ti composite coatings were performed using microhardness, SEM/EDS, XRD, and DTA analysis. Electrochemical AC impedance and potentiodynamic polarization tests were carried out to examine the anticorrosion performance of the coating. Ball-on-disc dry wear tests based on the ASTM G99 standard were performed at room temperature to evaluate the antiwear properties. The DTA and XRD analysis results indicated that some intermetallic compounds such as TiNi3 and Ni-Ti alloy were present within the Ni-Ti coating. The wear resistance of the Ni-Ti composite coating is superior to that of the Ni-sprayed coating but slightly inferior to that of the Ti-sprayed coating. The corrosion resistance of the arc-sprayed Ni-Ti coating is superior to that of Ti but inferior to that of Ni. The corrosion and wear performance of the composite coating are greatly influenced by the coating microstructure and thickness.

  3. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez-Mariano; Angel Sanjurjo

    2006-12-31

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period, we analyzed several coated and exposed samples of 409 steel by scanning electron microscopy (SEM) and energy-dispersive X-ray (EDX), and report on the findings of four samples: (1) Analysis of two porous coupons after exposure to the porous metal particulate filter of the coal gasification power plant at 370 C for 2140 hours revealed that corrosion takes place in the bulk of the sample while the most external zone surface survived the test. (2) Coating and characterization of several porous 409 steel coupons after being coated with nitrides of Ti, Al and/or Si showed that adjusting experimental conditions results in thicker coatings in the bulk of the sample. (3) Analysis of coupons exposed to simulated coal gas at 370 C for 300 hours showed that a better corrosion resistance is achieved by improving the coatings in the bulk of the samples.

  4. Corrosion resistance of Ti modified by chitosan-gold nanoparticles for orthopedic implantation.

    PubMed

    Farghali, R A; Fekry, A M; Ahmed, Rasha A; Elhakim, H K A

    2015-08-01

    Highly uniform bionanocomposite film composed of chitosan (CS) and gold nanoparticles (AuNPs) was synthesized successfully by electrodeposition method. The influence of AuNPs/CS bionanocomposite film on corrosion resistance of Ti was investigated. Surface morphology and compositional properties of the bionanocomposite were analyzed by scanning electron microscope (SEM), energy dispersive X-ray analysis (EDX), and X-ray photoelectron spectroscopy (XPS). Moreover, cyclic voltammetry (CV), open-circuit potential measurements (OCP), electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (Rp) were used to examine the corrosion behavior in Hanks' solution. In comparison with Ti, Nyquist and Bode plots displayed higher impedance values and phase angles for AuNPs/CS biocomposite denoting a more protective passive film on Ti with inhibition efficiency (IE%) of 98%. An electric equivalent circuit with three time constants was modeled for the bionanocomposite. In addition, the antibacterial effect revealed the high efficiencies of the bionanocomposite film for inhibiting bacterial growth. The combination of the high biocompatibility of chitosan and strong adsorption ability of AuNPs make AuNPs/CS bionanocomposite promising candidate for modifying biomaterial surfaces for medical implantation applications.

  5. Effect of the deposition temperature on corrosion resistance and biocompatibility of the hydroxyapatite coatings

    NASA Astrophysics Data System (ADS)

    Vladescu, A.; Braic, M.; Azem, F. Ak; Titorencu, I.; Braic, V.; Pruna, V.; Kiss, A.; Parau, A. C.; Birlik, I.

    2015-11-01

    Hydroxyapatite (HAP) ceramics belong to a class of calcium phosphate-based materials, which have been widely used as coatings on titanium medical implants in order to improve bone fixation and thus to increase the lifetime of the implant. In this study, HAP coatings were deposited from pure HAP targets on Ti6Al4V substrates using the radio-frequency magnetron sputtering technique at substrate temperatures ranging from 400 to 800 °C. The surface morphology and the crystallographic structure of the films were investigated by atomic force microscopy (AFM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The corrosion resistance of the coatings in saliva solution at 37 °C was evaluated by potentiodynamic polarization. Additionally, the human osteosarcoma cell line (MG-63) was used to test the biocompatibility of the coatings. The results showed that all of the coatings grown uniformly and that the increasing substrate temperature induced an increase in their crystallinity. Corrosion performance of the coatings was improved with the increase of the substrate temperature from 400 °C to 800 °C. Furthermore, all the coatings support the attachment and growth of the osteosarcoma cells with regard to the in vitro test findings.

  6. Corrosion Resistance and Color Properties of Anodized Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Karambakhsh, Ali; Afshar, Abdollah; Malekinejad, Pejman

    2012-01-01

    In this research, color anodizing of Ti-6Al-4V alloy was performed in phosphoric acid solution of 0.4 M concentration and within 30 s in different voltages (10-120 V) of a DC power supply. The effect of anodizing voltages on the color and thickness of anodized layers on Ti-6Al-4V alloy surface was surveyed. Thickness and refractive index of layers were measured by spectrophotometery and reflectance curves. According to the results, thickness of layers increased with increasing anodizing voltage and was in the range of 38-167 nm. Also the refractive index of anodic film was approximately constant at about 2 and increased inconsiderably with increasing anodizing voltage. Corrosion resistance of the anodized samples in 20 and 50 V was surveyed in physiological solutions of Ringer's solution, Artificial Saliva solution, and Ringer's + 150 mM H2O2 solution at the temperature of 37 °C by potentiodynamic polarization method. The anodized sample in 50 V indicated lower corrosion rate than the non-anodized sample as well as the sample which was anodized in 20 V in all solutions. The non-anodized sample indicated the highest corrosion rate of about 0.25 μA cm-2.

  7. Characterization, mechanical properties and corrosion resistance of biocompatible Zn-HA/TiO2 nanocomposite coatings.

    PubMed

    Mirak, Mohammad; Alizadeh, Morteza; Ghaffari, Mohammad; Ashtiani, Mohammad Najafi

    2016-09-01

    Biocompatible Zinc-hydroxyapatite-titania and Zinc-hydroxyapatite nanocomposite coatings have been prepared by electrodeposition on NiTi shape memory alloy. Structures of coatings were characterized using X-ray diffraction (XRD). It was found that addition of TiO2 particles cause to reduction of crystallite size of coating. Scanning Electronic Microscope (SEM) observation showed that the Zn-HA/TiO2 coating consists of plate-like regions which can express that this plate-like structure can facilitate bone growth. X-ray photoelectron microscope (XPS) was performed to investigation of chemical state of composite coating and showed that Zinc matrix was bonded to oxygen. high-resolution transmission electron microscope (HRTEM) result illustrated the crystalline structure of nanocomposite coating. Mechanical behavior of coating was evaluated using microhardness and ball on disk wear test. The TiO2 incorporated composite coatings exhibited the better hardness and anti-wear performance than the Zn-HA coatings. Polarization measurements have been used to evaluate the electrochemical coatings performance. The Zn-HA/TiO2 composite coatings showed the highest corrosion resistance compared with Zn-HA and bare NiTi.

  8. Microstructures, mechanical properties and corrosion resistances of extruded Mg-Zn-Ca-xCe/La alloys.

    PubMed

    Tong, L B; Zhang, Q X; Jiang, Z H; Zhang, J B; Meng, J; Cheng, L R; Zhang, H J

    2016-09-01

    Magnesium alloys are considered as good candidates for biomedical applications, the influence of Ce/La microalloying on the microstructure, mechanical property and corrosion performance of extruded Mg-5.3Zn-0.6Ca (wt%) alloy has been investigated in the current study. After Ce/La addition, the conventional Ca2Mg6Zn3 phases are gradually replaced by new Mg-Zn-Ce/La-(Ca) phases (T1'), which can effectively divide the Ca2Mg6Zn3 phase. The Ca2Mg6Zn3/T1' structure in Mg-Zn-Ca-0.5Ce/La alloy is favorably broken into small particles during the extrusion, resulting in an obvious refinement of secondary phase. The dynamic recrystallized grain size is dramatically decreased after 0.5Ce/La addition, and the tensile yield strength is improved, while further addition reverses the effect, due to the grain coarsening. However, the corrosion resistance of extruded Mg-Zn-Ca alloy deteriorates after Ce/La addition, because the diameter of secondary phase particle is remarkably decreased, which increases the amount of cathodic sites and accelerates the galvanic corrosion process.

  9. A facile electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on carbon steel

    NASA Astrophysics Data System (ADS)

    Fan, Yi; He, Yi; Luo, Pingya; Chen, Xi; Liu, Bo

    2016-04-01

    Superhydrophobic Fe film with hierarchical micro/nano papillae structures is prepared on C45 steel surface by one-step electrochemical method. The superhydrophobic surface was measured with a water contact angle of 160.5 ± 0.5° and a sliding angle of 2 ± 0.5°. The morphology of the fabricated surface film was characterized by field emission scanning electron microscopy (FE-SEM), and the surface structure seems like accumulated hierarchical micro-nano scaled particles. Furthermore, according to the results of Fourier transform infrared spectra (FT-IR) and X-ray photoelectron spectroscopy (XPS), the chemical composition of surface film was iron complex with organic acid. Besides, the electrochemical measurements showed that the superhydrophobic surface improved the corrosion resistance of carbon steel in 3.5 wt.% NaCl solution significantly. The superhydrophobic layer can perform as a barrier and provide a stable air-liquid interface which inhibit penetration of corrosive medium. In addition, the as-prepared steel exhibited an excellent self-cleaning ability that was not favor to the accumulation of contaminants.

  10. Facile formation of biomimetic color-tuned superhydrophobic magnesium alloy with corrosion resistance.

    PubMed

    Ishizaki, Takahiro; Sakamoto, Michiru

    2011-03-15

    The design of color-tuned magnesium alloy with anticorrosive properties and damping capacity was created by means of a simple and inexpensive method. The vertically self-aligned nano- and microsheets were formed on magnesium alloy AZ31 by a chemical-free immersion process in ultrapure water at a temperature of 120 °C, resulting in the color expression. The color changed from silver with metallic luster to some specific colors such as orange, green, and orchid, depending on the immersion time. The color-tuned magnesium alloy showed anticorrosive performance and damping capacity. In addition, the colored surface with minute surface textures was modified with n-octadecyltrimethoxysilane (ODS), leading to the formation of color-tuned superhydrophobic surfaces. The corrosion resistance of the color-tuned superhydrophobic magnesium alloy was also investigated using electrochemical potentiodynamic measurements. Moreover, the color-tuned superhydrophobic magnesium alloy showed high hydrophobicity not just for pure water but also for corrosive liquids, such as acidic, basic, and some aqueous salt solutions. In addition, the American Society for Testing and Materials (ASTM) standard D 3359-02 cross cut tape test was performed to investigate the adhesion of the color-tuned superhydrophobic film to the magnesium alloy surface.

  11. Effect of commercial mouthwashes on the corrosion resistance of Ti-10Mo experimental alloy.

    PubMed

    Alves Rezende, Maria Cristina Rosifini; Alves, Ana Paula Rosifini; Codaro, Eduardo Norberto; Dutra, Conceição Aparecida Matsumoto

    2007-01-01

    The purpose of this work was to evaluate the effect of three commercial mouthwashes on the corrosion resistance of Ti-10Mo experimental alloy. Experiments were made at 37.0 +/- 0.5 degrees C in a conventional three-compartment double wall glass cell containing commercial mouthwashes. Three mouthwashes with different active ingredients were tested: (I) 0.05% sodium fluoride + 0.03% triclosan; (II) 0.5 g/l cetylpyridinium chloride + 0.05% sodium fluoride; (III) 0.12% chlorohexidine digluconate. The assessment of the individual effect of active ingredients was studied by using 0.05% sodium fluoride. Commercially pure titanium (CP Ti) was used as control. Microstructures from Ti-10Mo experimental alloy and CP Ti were also evaluated using optical microscopy. Ti-10Mo as-cast alloy shows the typical rapidly cooled dendrites microstructure (beta phase) while CP Ti has exhibited a metastable martensitic microstructure. Electrochemical behavior of dental materials here studied was more affected by mouthwash type than by Ti alloy composition or microstructure. In both alloys passivation phenomenon was observed. This process may be mainly related to Ti oxides or other Ti species present in spontaneously formed film. Small differences in passive current densities values may be connected with changes in film porosity and thickness. Protective characteristics of this passive film are lower in 0.05% sodium fluoride + 0.03% triclosan mouthwash than in the other two mouthwashes tested. PMID:17200826

  12. Prediction of Corrosion Resistance of Concrete Containing Natural Pozzolan from Compressive Strength

    NASA Astrophysics Data System (ADS)

    al-Swaidani, A. M.; Ismat, R.; Diyab, M. E.; Aliyan, S. D.

    2015-11-01

    A lot of Reinforced Concrete (RC) structures in Syria have suffered from reinforcement corrosion which shortened significantly their service lives. Probably, one of the most effective approaches to make concrete structures more durable and concrete industry on the whole - more sustainable is to substitute pozzolan for a portion of Portland cement (PC). Syria is relatively rich in natural pozzolan. In the study, in order to predict the corrosion resistance from compressive strength, concrete specimens were produced with seven cement types: one plain Portland cement (control) and six natural pozzolan-based cements with replacement levels ranging from 10 to 35%. The development of the compressive strengths of concrete cube specimens with curing time has been investigated. Chloride penetrability has also been evaluated for all concrete mixes after three curing times of 7, 28 and 90 days. The effect on resistance of concrete against damage caused by corrosion of the embedded reinforcing steel has been investigated using an accelerated corrosion test by impressing a constant anodic potential for 7, 28 and 90 days curing. Test results have been statistically analysed and correlation equations relating compressive strength and corrosion performance have been developed. Significant correlations have been noted between the compressive strength and both rapid chloride penetrability and corrosion initiation times. So, this prediction could be reliable in concrete mix design when using natural pozzolan as cement replacement.

  13. Characteristics of colored passive layers on titanium: morphology, optical properties, and corrosion resistance.

    PubMed

    Holmberg, Rebecca J; Beauchemin, Diane; Jerkiewicz, Gregory

    2014-12-10

    Electrochemically formed colored passive layers on titanium and their optical, surface morphology, and corrosion properties are presented and discussed. With the application of progressively higher AC voltages (VAC) during preparation of these passive layers, they are found to become more protective of the underlying metal, as determined from corrosion resistance measurements employing electrochemical polarization curve and inductively coupled plasma mass spectrometry experiments. The passive layers on titanium were found to be uniform in their surface morphology with no apparent cracks or pits. Surface morphology, and its relation to optical properties, was also investigated using visible light microscopy, profilometry, and near-infrared ultraviolet visible reflectance spectroscopy measurements. A correlation between the light reflected from the entire sample surface and the coloration of surface grains was also observed through these measurements. The reflectance spectra showed a red-shift of wavelength maxima (λmax) values as AC voltages and, therefore, thicknesses were increased. Overall, these passive layers are protective of an already remarkable metal, and with greater knowledge of the properties of colored protective layers, their potential may be employed in a wide range of applications. PMID:25401285

  14. Influence of hardening and surface modification of endourological wires on corrosion resistance.

    PubMed

    Walke, Witold; Przondziono, Joanna

    2012-01-01

    Guide wires with suitable functional characteristics are of crucial importance for proper urological treatment. This study presents an analysis of the effect of work hardening taking place in the process of wire cold drawing and the effect of surface modification by means of electrochemical polishing and chemical passivation on the resistance of wires made of X10CrNi18-8 steel used in urology. Corrosion resistance was evaluated on the grounds of the registered anodic polarisation curves by means of potentiodynamic method. The tests were made in solution simulating human urine. Anodic polarisation curves were presented for selected wire diameters. Mechanical properties were tested in a static uniaxial tensile test. The course of flow curve as well as mathematical form of flow stress function were determined. Curves presenting the relation of polarisation resistance as a function of strain applied in the drawing process are given. The tests carried out show that surface modification by means of electrochemical polishing and then chemical passivation of wires used in endourological treatment is fundamental.

  15. Nano-composite coatings with improved mechanical properties and corrosion resistance by thermal spraying

    NASA Astrophysics Data System (ADS)

    Zhong, X. C.; Liu, Z. W.; Wu, Y. S.; Liu, M. T.; Zeng, D. C.

    2014-06-01

    This paper reports the synthesis and characterization of nanostructured coatings. To improve the mechanical properties and oxidation resistance of the materials, two new types of nanostructured coatings including CoNiCrAlY-MoSi2 and Ni60-TiB2 were designed. The nanocrystalline feedstock powders were prepared by high energy ball milling (HEBM). The particle size, morphology and grain size of the feed stocks were investigated. The preparation, microstructure, mechanical properties, and anti-oxidation behavior of the nanostructured CoNiCrAlY-MoSi2 and Ni60-TiB2 coatings are presented. With a lamellar and compact structure, the optimized nano-composite CoNiCrAlY-MoSi2 coatings is metallurgically bonded with the substrate. It exhibits low porosity, high fracture toughness and excellent thermal shock resistance. The nanostructured Ni60-TiB2 composite coatings also exhibited better mechanical properties and wear-corrosion resistance than those of its conventional counterpart. This work is expected to play an important role in the preparation and application of high performance nanostructured coatings.

  16. Mechanically robust superhydrophobic steel surface with anti-icing, UV-durability, and corrosion resistance properties.

    PubMed

    Wang, Nan; Xiong, Dangsheng; Deng, Yaling; Shi, Yan; Wang, Kun

    2015-03-25

    A superhydrophobic steel surface was prepared through a facile method: combining hydrogen peroxide and an acid (hydrochloric acid or nitric acid) to obtain hierarchical structures on steel, followed by a surface modification treatment. Empirical grid maps based on different volumes of H2O2/acid were presented, revealing a wettability gradient from "hydrophobic" to "rose effect" and finally to "lotus effect". Surface grafting has been demonstrated to be realized only on the oxidized area. As-prepared superhydrophobic surfaces exhibited excellent anti-icing properties according to the water-dripping test under overcooled conditions and the artificial "steam-freezing" (from 50 °C with 90% humidity to the -20 °C condition) test. In addition, the surfaces could withstand peeling with 3M adhesive tape at least 70 times with an applied pressure of 31.2 kPa, abrasion by 400 grid SiC sandpaper for 110 cm under 16 kPa, or water impacting for 3 h without losing superhydrophobicity, suggesting superior mechanical durability. Moreover, outstanding corrosion resistance and UV-durability were obtained on the prepared surface. This successful fabrication of a robust, anti-icing, UV-durable, and anticorrosion superhydrophobic surface could yield a prospective candidate for various practical applications. PMID:25749123

  17. Development of Custom 465® Corrosion-Resisting Steel for Landing Gear Applications

    NASA Astrophysics Data System (ADS)

    Daymond, Benjamin T.; Binot, Nicolas; Schmidt, Michael L.; Preston, Steve; Collins, Richard; Shepherd, Alan

    2016-04-01

    Existing high-strength low-alloy steels have been in place on landing gear for many years owing to their superior strength and cost performance. However, there have been major advances in improving the strength of high-performance corrosion-resisting steels. These materials have superior environmental robustness and remove the need for harmful protective coatings such as chromates and cadmium now on the list for removal under REACH legislation. A UK government-funded collaborative project is underway targeting a refined specification Custom 465® precipitation hardened stainless steel to replace the current material on Airbus A320 family aircraft main landing gear, a main fitting component developed by Messier-Bugatti-Dowty. This is a collaborative project between Airbus, Messier-Bugatti-Dowty, and Carpenter Technology Corporation. An extensive series of coupon tests on four production Heats of the material have been conducted, to obtain a full range of mechanical, fatigue, and corrosion properties. Custom 465® is an excellent replacement to the current material, with comparable tensile strength and fracture toughness, better ductility, and very good general corrosion and stress corrosion cracking resistance. Fatigue performance is the only significant area of deficit with respect to incumbent materials, fatigue initiation being often related to carbo-titanium-nitride particles and cleavage zones.

  18. The effect of tempering temperature on pitting corrosion resistance of 420 stainless steels

    NASA Astrophysics Data System (ADS)

    Anwar, Moch. Syaiful; Prifiharni, Siska; Mabruri, Efendi

    2016-04-01

    The AISI Type 420 stainless steels are commonly used to steam generators, mixer blades, etc. These stainless steels are most prone to pitting in dissolved Cl- containing environments. In this paper, the effect of tempering temperature on pitting corrosion resistance of AISI Type 420 stainless steels was studied. The AISI Type 420 stainless steels specimens were heat treated at the temperature of 1050°C for 1 hour to reach austenite stabilization and then quench in the oil. After that, the specimens were tempered at the temperature of 150, 250, 350 and 450°C for 30 minutes and then air cooled to the room temperature. The electrochemical potentiodynamic polarization test was conducted at 3.5% sodium chloride solution to evaluate corrosion rate and pitting corrosion behaviour. The Scanning Electron Microscope (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) were used to evaluate the pitting corrosion product. The result have shown that highest pitting potential was found in the sample tempered at 250°C and corrosion pits were found to initiate preferentially around chromium carbides.

  19. Rapid fabrication of large-area, corrosion-resistant superhydrophobic Mg alloy surfaces.

    PubMed

    Xu, Wenji; Song, Jinlong; Sun, Jing; Lu, Yao; Yu, Ziyuan

    2011-11-01

    A superhydrophobic magnesium (Mg) alloy surface was successfully fabricated via a facile electrochemical machining process, and subsequently covered with a fluoroalkylsilane (FAS) film. The surface morphologies and chemical compositions were investigated using a scanning electron microscope (SEM) equipped with an energy-dispersive spectroscopy (EDS) and a Fourier-transform infrared spectrophotometer (FTIR). The results show hierarchal rough structures and an FAS film with a low surface energy on the Mg alloy surfaces, which confers good superhydrophobicity with a water contact angle of 165.2° and a water tilting angle of approximately 2°. The processing conditions, such as the processing time and removal rate per unit area at a constant removal mass per unit area, were investigated to determine their effects on the superhydrophobicity. Interestingly, when the removal mass per unit area is constant at approximately 11.10 mg/cm(2), the superhydrophobicity does not change with the removal rate per unit area. Therefore, a superhydrophobic Mg alloy surface can be rapidly fabricated based on this property. A large-area superhydrophobic Mg alloy surface was also fabricated for the first time using a small-area moving cathode. The corrosion resistance and durability of the superhydrophobic surfaces were also examined. PMID:22008385

  20. Plasma electrolytic oxidation coating on AZ91 magnesium alloy modified by neodymium and its corrosion resistance

    NASA Astrophysics Data System (ADS)

    Song, Y. L.; Liu, Y. H.; Yu, S. R.; Zhu, X. Y.; Wang, Q.

    2008-03-01

    Ceramic coatings on the surfaces of Mg-9Al-1Zn (AZ91) magnesium alloy and Mg-9Al-1Zn-1Nd magnesium alloy (AZ91 magnesium alloy modified by neodymium, named as AZ91Nd in this paper) are synthesized in aluminate electrolyte by plasma electrolytic oxidation (PEO) process, respectively. X-ray diffraction and X-ray photoelectron spectroscopy analyses show the PEO coating on the Mg-9Al-1Zn-1Nd alloy comprises not only MgO and Al 2O 3, which are found in the coating on the AZ91 alloy, but also a trace amount of Nd 2O 3. Microstructure observations indicate the addition of Nd can decrease the sizes of β phases and form Al 2Nd intermetallics in the AZ91 alloy. The fine β phases can effectively restrain the formation of unclosed-holes and greatly decrease the sizes of pores in the coating during the PEO process. In addition, the Al 2Nd intermetallics can be completely covered due to the lateral growth of the PEO coatings formed on the α and β phases. As a result, the coating on the AZ91Nd alloy possesses a dense microstructure compared with that on the AZ91 alloy. The following corrosion tests indicate the corrosion resistance of the PEO coating on the AZ91Nd alloy is evidently higher than that of the PEO coating on the AZ91 alloy.

  1. Characteristics of colored passive layers on titanium: morphology, optical properties, and corrosion resistance.

    PubMed

    Holmberg, Rebecca J; Beauchemin, Diane; Jerkiewicz, Gregory

    2014-12-10

    Electrochemically formed colored passive layers on titanium and their optical, surface morphology, and corrosion properties are presented and discussed. With the application of progressively higher AC voltages (VAC) during preparation of these passive layers, they are found to become more protective of the underlying metal, as determined from corrosion resistance measurements employing electrochemical polarization curve and inductively coupled plasma mass spectrometry experiments. The passive layers on titanium were found to be uniform in their surface morphology with no apparent cracks or pits. Surface morphology, and its relation to optical properties, was also investigated using visible light microscopy, profilometry, and near-infrared ultraviolet visible reflectance spectroscopy measurements. A correlation between the light reflected from the entire sample surface and the coloration of surface grains was also observed through these measurements. The reflectance spectra showed a red-shift of wavelength maxima (λmax) values as AC voltages and, therefore, thicknesses were increased. Overall, these passive layers are protective of an already remarkable metal, and with greater knowledge of the properties of colored protective layers, their potential may be employed in a wide range of applications.

  2. Atomic-scale decoration for improving the pitting corrosion resistance of austenitic stainless steels

    PubMed Central

    Zhou, Y. T.; Zhang, B.; Zheng, S. J.; Wang, J.; San, X. Y.; Ma, X. L.

    2014-01-01

    Stainless steels are susceptible to the localized pitting corrosion that leads to a huge loss to our society. Studies in the past decades confirmed that the pitting events generally originate from the local dissolution in MnS inclusions which are more or less ubiquitous in stainless steels. Although a recent study indicated that endogenous MnCr2O4 nano-octahedra within the MnS medium give rise to local nano-galvanic cells which are responsible for the preferential dissolution of MnS, effective solutions of restraining the cells from viewpoint of electrochemistry are being tantalizingly searched. Here we report such a galvanic corrosion can be greatly resisted via bathing the steels in Cu2+-containing solutions. This chemical bath generates Cu2−δS layers on the surfaces of MnS inclusions, invalidating the nano-galvanic cells. Our study provides a low-cost approach via an atomic scale decoration to improve the pitting corrosion resistance of stainless steels in a volume-treated manner. PMID:24398863

  3. Atomic-scale decoration for improving the pitting corrosion resistance of austenitic stainless steels.

    PubMed

    Zhou, Y T; Zhang, B; Zheng, S J; Wang, J; San, X Y; Ma, X L

    2014-01-08

    Stainless steels are susceptible to the localized pitting corrosion that leads to a huge loss to our society. Studies in the past decades confirmed that the pitting events generally originate from the local dissolution in MnS inclusions which are more or less ubiquitous in stainless steels. Although a recent study indicated that endogenous MnCr2O4 nano-octahedra within the MnS medium give rise to local nano-galvanic cells which are responsible for the preferential dissolution of MnS, effective solutions of restraining the cells from viewpoint of electrochemistry are being tantalizingly searched. Here we report such a galvanic corrosion can be greatly resisted via bathing the steels in Cu(2+)-containing solutions. This chemical bath generates Cu(2-δ)S layers on the surfaces of MnS inclusions, invalidating the nano-galvanic cells. Our study provides a low-cost approach via an atomic scale decoration to improve the pitting corrosion resistance of stainless steels in a volume-treated manner.

  4. Atomic-scale decoration for improving the pitting corrosion resistance of austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Zhou, Y. T.; Zhang, B.; Zheng, S. J.; Wang, J.; San, X. Y.; Ma, X. L.

    2014-01-01

    Stainless steels are susceptible to the localized pitting corrosion that leads to a huge loss to our society. Studies in the past decades confirmed that the pitting events generally originate from the local dissolution in MnS inclusions which are more or less ubiquitous in stainless steels. Although a recent study indicated that endogenous MnCr2O4 nano-octahedra within the MnS medium give rise to local nano-galvanic cells which are responsible for the preferential dissolution of MnS, effective solutions of restraining the cells from viewpoint of electrochemistry are being tantalizingly searched. Here we report such a galvanic corrosion can be greatly resisted via bathing the steels in Cu2+-containing solutions. This chemical bath generates Cu2-δS layers on the surfaces of MnS inclusions, invalidating the nano-galvanic cells. Our study provides a low-cost approach via an atomic scale decoration to improve the pitting corrosion resistance of stainless steels in a volume-treated manner.

  5. Hydroxyapatite coating on magnesium with MgF₂ interlayer for enhanced corrosion resistance and biocompatibility.

    PubMed

    Jo, Ji-Hoon; Kang, Bong-Gyu; Shin, Kwang-Seon; Kim, Hyoun-Ee; Hahn, Byung-Dong; Park, Dong-Soo; Koh, Young-Hag

    2011-11-01

    Hydroxyapatite (HA) was coated onto pure magnesium (Mg) with an MgF(2) interlayer in order to reduce the surface corrosion rate and enhance the biocompatibility. Both MgF(2) and HA were successfully coated in sequence with good adhesion properties using the fluoride conversion coating and aerosol deposition techniques, respectively. In a simulated body fluid (SBF), the double layer coating remarkably enhanced the corrosion resistance of the coated Mg specimen. The in vitro cellular responses of the MC3T3-E1 pre-osteoblasts were examined using a cell proliferation assay and an alkaline phosphatase (ALP) assay, and these results demonstrated that the double coating layer also enhanced cell proliferation and differentiation levels. In the in vivo study, the HA/MgF(2) coated Mg corroded less than the bare Mg and had a higher bone-to-implant contact (BIC) ratio in the cortical bone area of the rabbit femora 4 weeks after implantation. These in vitro and in vivo results suggested that the HA coated Mg with the MgF(2) interlayer could be used as a potential candidate for biodegradable implant materials. PMID:21909643

  6. Characterization, mechanical properties and corrosion resistance of biocompatible Zn-HA/TiO2 nanocomposite coatings.

    PubMed

    Mirak, Mohammad; Alizadeh, Morteza; Ghaffari, Mohammad; Ashtiani, Mohammad Najafi

    2016-09-01

    Biocompatible Zinc-hydroxyapatite-titania and Zinc-hydroxyapatite nanocomposite coatings have been prepared by electrodeposition on NiTi shape memory alloy. Structures of coatings were characterized using X-ray diffraction (XRD). It was found that addition of TiO2 particles cause to reduction of crystallite size of coating. Scanning Electronic Microscope (SEM) observation showed that the Zn-HA/TiO2 coating consists of plate-like regions which can express that this plate-like structure can facilitate bone growth. X-ray photoelectron microscope (XPS) was performed to investigation of chemical state of composite coating and showed that Zinc matrix was bonded to oxygen. high-resolution transmission electron microscope (HRTEM) result illustrated the crystalline structure of nanocomposite coating. Mechanical behavior of coating was evaluated using microhardness and ball on disk wear test. The TiO2 incorporated composite coatings exhibited the better hardness and anti-wear performance than the Zn-HA coatings. Polarization measurements have been used to evaluate the electrochemical coatings performance. The Zn-HA/TiO2 composite coatings showed the highest corrosion resistance compared with Zn-HA and bare NiTi. PMID:27232830

  7. Corrosion resistance of pseudo-spin-valve systems: Pd vs. Ta capping layers

    NASA Astrophysics Data System (ADS)

    Matthes, P.; Albrecht, M.

    2016-08-01

    An analysis of both magnetic and magneto-transport properties in dependence of the corrosion resistance is presented for a pseudo-spin-valve (PSV) system with different capping layers. The magnetoresistive part of the sample consists of a [Co/Pd] multilayer with perpendicular magnetic anisotropy and a single Co layer with in-plane easy axis separated by a Cu spacer, forming a PSV system with crossed anisotropies. The samples were annealed under ambient conditions up to temperatures of 200 °C to facilitate the corrosion process. Whereas the magnetic properties are stable up to 100 °C independent of the capping layer, the giant magnetoresistance (GMR) effect is more sensitive on annealing. In case of Pd as capping layer, the GMR of the pseudo-spin-valve considerably degrades already after annealing at 60 °C, whereby even by thickening of the Pd layer up to 10 nm, no pronounced improvement was obtained. On the contrary, for Ta as capping layer the GMR ratio stays constant upon heating up to 100 °C, followed by a comparable moderate decay for even higher annealing temperatures.

  8. Moessbauer spectroscopy study on the corrosion resistance of plasma nitrided ASTM F138 stainless steel in chloride solution

    SciTech Connect

    Souza, S.D. de; Olzon-Dionysio, M.; Basso, R.L.O.; Souza, S. de

    2010-10-15

    Plasma nitriding of ASTM F138 stainless steel samples has been carried out using dc glow discharge under 80% H{sub 2}-20% N{sub 2} gas mixture, at 673 K, and 2, 4, and 7 h time intervals, in order to investigate the influence of treatment time on the microstructure and the corrosion resistance properties. The samples were characterized by scanning electron microscopy, glancing angle X-ray diffraction and conversion electron Moessbauer spectroscopy, besides electrochemical tests in NaCl aerated solution. A modified layer of about 6 {mu}m was observed for all the nitrided samples, independent of nitriding time. The X-ray diffraction analysis shows broad {gamma}{sub N} phase peaks, signifying a great degree of nitrogen supersaturation. Besides {gamma}{sub N,} the Moessbauer spectroscopy results indicated the occurrence of {gamma}' and {epsilon} phases, as well as some other less important phases. Corrosion measurements demonstrate that the plasma nitriding time affects the corrosion resistance and the best performance is reached at 4 h treatment. It seems that the {epsilon}/{gamma}' fraction ratio plays an important role on the resistance corrosion. Additionally, the Moessbauer spectroscopy was decisive in this study, since it was able to identify and quantify the iron phases that influence the corrosion resistance of plasma nitrided ASTM F138 samples.

  9. Application of High Temperature Corrosion-Resistant Materials and Coatings Under Severe Corrosive Environment in Waste-to-Energy Boilers

    NASA Astrophysics Data System (ADS)

    Kawahara, Yuuzou

    2007-06-01

    Corrosion-resistant materials (CRMs) and coatings are key technologies to increase power generation efficiency and reduce maintenance in waste-to-energy (WTE) plants. Corrosion environment became severe as steam temperatures have increased. The steam condition of more than 400 °C/3.9 MPa became possible in WTE boilers by using highly durable corrosion-resistant coatings, such as thermal spray of Al/80Ni20Cr alloy, HVOF-sprayed NiCrSiB alloy, Alloy 625 weld overlay for waterwall tubes and also superheater tubes. Also, the use of 310S type stainless steels and high Cr-high Mo-Ni base and high Si-Cr-Ni-Fe alloys have progressed because of a better understanding of corrosion mechanisms. Furthermore, high durability coatings using cermet and ceramic materials were applied to high temperature superheaters. This paper describes the major developments and the application of CRMs and coating technologies in the last 30 years in WTE plants, the corrosion mechanisms of alloys, the deterioration mechanisms of spray coating layers, and future subjects for the development of corrosion-resistant materials and coatings.

  10. Electro-codeposition of Ni-SiO2 nanocomposite coatings from deep eutectic solvent with improved corrosion resistance

    NASA Astrophysics Data System (ADS)

    Li, Ruiqian; Hou, Yuanyuan; Liang, Jun

    2016-03-01

    Electro-codeposition of nano-sized SiO2 particles into the metal matrix in aqueous solution is generally difficult. In this paper, the nano-sized SiO2 particles were successfully codeposited in the Ni matrix from a choline chloride (ChCl)/ethylene glycol (EG) based deep eutectic solvent (DES) by pulse electro-codeposition. The effects of nano-sized SiO2 particles on electrochemical behaviour of Ni(II) were investigated. The microstructure, composition and corrosion resistance of pure Ni and Ni-SiO2 nanocomposite coatings were explored. Results showed that the SiO2 nanoparticles exhibited excellent dispersion stability in ChCl:2EG DES without any stabilizing additives and the presence of SiO2 nanoparticles have significant effects on the nucleation mechanism of Ni. The maximum content of SiO2 nanoparticles in composite coatings can achieve 4.69 wt.%, which closes to the level of co-deposition micro-sized SiO2 particles from aqueous solution. The Ni-SiO2 nanocomposite coatings exhibit much better corrosion resistance than pure Ni coating, and the corrosion resistance performance increases with increasing SiO2 content in the composite coatings.

  11. The effect of microarc oxidation and excimer laser processing on the microstructure and corrosion resistance of Zr-1Nb alloy

    NASA Astrophysics Data System (ADS)

    Yang, Jiaoxi; Wang, Xin; Wen, Qiang; Wang, Xibing; Wang, Rongshan; Zhang, Yanwei; Xue, Wenbin

    2015-12-01

    The main purpose of this research was to investigate the effect of microarc oxidation (MAO) and excimer laser processing on the corrosion resistance of Zr-1Nb alloy in service environment. The pre-oxide film was fabricated on the surface of Zr-1Nb cladding tubes by MAO processing, and then subjected to KrF excimer laser irradiation. The surface morphology of the pre-oxide film was observed using a scanning electron microscope; phase compositions and quantities were determined using an X-ray diffraction; surface roughness was determined using a profilometer; and thermal expansion coefficient was measured using a dilatometer. Autoclave experiments were conducted for 94 days in an aqueous condition of 360 °C under 18.6 MPa in 0.01 mol/L LiOH solutions. The results showed that MAO + laser treatment resulted in a significant increase in the corrosion resistance of Zr-1Nb cladding tubes at high temperatures, because laser melting and etching could lead to a reduction in surface roughness and an increase in compactness of the pre-oxide film, and laser processing could promote the transformation of m-ZrO2 phase to t-ZrO2 phase. The best corrosion resistance was obtained when the pulse energy was 500 mJ, scanning speed was 0.13 mm/s, and pulse number was 2400.

  12. Effect of hot rolling on the structure and the mechanical properties of nitrogen-bearing austenitic-martensitic 14Kh15AN4M steel

    NASA Astrophysics Data System (ADS)

    Bannykh, O. A.; Betsofen, S. Ya.; Lukin, E. I.; Blinov, V. M.; Voznesenskaya, N. M.; Tonysheva, O. A.; Blinov, E. V.

    2016-04-01

    The effect of the rolling temperature and strain on the structure and the properties of corrosionresistant austenitic-martensitic 14Kh15AN4M steel is studied. The steel is shown to exhibit high ductility: upon rolling in the temperature range 700-1100°C at a reduction per pass up to 80%, wedge steel specimens are uniformly deformed along and across the rolling direction without cracking and other surface defects. Subsequent cold treatment and low-temperature tempering ensure a high hardness of the steel (50-56 HRC). Austenite mainly contributes to the hardening upon rolling in the temperature range 700-800°C at a reduction of 50-70%, and martensite makes the main contribution at higher temperatures and lower strains. Texture does not form under the chosen deformation conditions, which indicates dynamic recrystallization with the nucleation and growth of grains having no preferential orientation.

  13. ADVANCED HOT GAS FILTER DEVELOPMENT

    SciTech Connect

    Matthew R. June; John L. Hurley; Mark W. Johnson

    1999-04-01

    Iron aluminide hot gas filters have been developed using powder metallurgy techniques to form seamless cylinders. Three alloys were short-term corrosion tested in simulated IGCC atmospheres with temperatures between 925 F and 1200 F with hydrogen sulfide concentrations ranging from 783 ppm{sub v} to 78,300 ppm{sub v}. Long-term testing was conducted for 1500 hours at 925 F with 78,300 ppm{sub v}. The FAS and FAL alloys were found to be corrosion resistant in the simulated environments. The FAS alloy has been commercialized.

  14. Mechanical properties and wear and corrosion resistance of electrodeposited Ni Co/SiC nanocomposite coating

    NASA Astrophysics Data System (ADS)

    Shi, Lei; Sun, Chufeng; Gao, Ping; Zhou, Feng; Liu, Weimin

    2006-03-01

    Ni-Co/SiC nanocomposite coatings with various contents of SiC nano-particulates were prepared by electrodeposition in a Ni-Co plating bath containing SiC nano-particulates to be co-deposited. The influences of the nanoparticulates concentration, current density, stirring rate and temperature of the plating bath on the composition of the coatings were investigated. The shape and size of the SiC nano-particulates were observed and determined using a transmission electron microscope. The polarization behavior of the composite plating bath was examined on a PAR-273A potentiostat/galvanostat device. The wear behavior of the Ni-Co/SiC nanocomposite coatings was evaluated on a ball-on-disk UMT-2MT test rig. The worn surface morphologies of the Ni-Co/SiC nanocomposite coatings were observed using a scanning electron microscope. The corrosion behavior of the nanocomposite coatings was evaluated by charting the Tafel curves of the solution of 0.5 mol L -1 NaCl at room temperature. It was found that the cathodic polarization potential of the composite electrolyte increased with increasing SiC concentration in the plating bath. The microhardness and wear and corrosion resistance of the nanocomposite coatings also increased with increasing content of the nano-SiC in the plating bath, and the morphologies of the nanocomposite coatings varied with varying SiC concentration in the plating bath as well. Moreover, the co-deposited SiC nano-particulates were uniformly distributed in the Ni-Co matrix and contributed to greatly increase the microhardness and wear resistance of the Ni-Co alloy coating.

  15. Effects of Peracetic Acid on the Corrosion Resistance of Commercially Pure Titanium (grade 4).

    PubMed

    Raimundo, Lariça B; Orsi, Iara A; Kuri, Sebastião E; Rovere, Carlos Alberto D; Busquim, Thaís P; Borie, Eduardo

    2015-01-01

    The aim of this study was to evaluate the corrosion resistance of pure titanium grade 4 (cp-Ti-4), subjected to disinfection with 0.2% and 2% peracetic acid during different immersion periods using anodic potentiodynamic polarization test in acid and neutral artificial saliva. Cylindrical samples of cp-Ti-4 (5 mm x 5 mm) were used to fabricate 24 working electrodes, which were mechanically polished and divided into eight groups (n=3) for disinfection in 2% and 0.2% peracetic acid for 30 and 120 min. After disinfection, anodic polarization was performed in artificial saliva with pH 4.8 and 6.8 to assess the electrochemical behavior of the electrodes. A conventional electrochemical cell, constituting a reference electrode, a platinum counter electrode, and the working electrode (cp-Ti specimens) were used with a scanning rate of 1 mV/s. Three curves were obtained for each working electrode, and corrosion was characterized by using scanning electron microscopy (SEM) and energy dispersive x-ray spectrometry (EDS). Data of corrosion potential (Ecorr) and passive current (Ipass) obtained by the polarization curves were analyzed statistically by Student's t-test (a=0.05). The statistical analysis showed no significant differences (p>0.05) between artificial saliva types at different concentrations and periods of disinfection, as well as between control and experimental groups. No surface changes were observed in all groups evaluated. In conclusion, disinfection with 0.2% and 2% peracetic acid concentrations did not cause corrosion in samples manufactured with cp-Ti-4. PMID:26963213

  16. Halogen-Containing Gases as Boundary Lubricants for Corrosion-Resistant Alloys at 1200 F

    NASA Technical Reports Server (NTRS)

    Buckley, Donald H.; Johnson, Robert L.

    1959-01-01

    The extreme temperatures anticipated for lubricated parts in advanced flight powerplants dictate the consideration of unconventional methods of lubrication such as solid lubricants and the reactive gases described in the present research. These halogen-containing "reactive" gases such as dichlorodifluoromethane, CF2Cl2, are among the most stable of organic molecules. The high "flash" temperatures generated at the contacting asperities as a result of frictional heat are sufficient to cause local decomposition of the halogen-containing gases. The active atoms thus released (e.g., chlorine) then react with the metal to be lubricated to form halides capable of effective lubrication. The presence of small amounts of a sulfur-containing gas (e.g., 1 percent sulfur hexafluoride, SF6) was found to catalyze the formation of metal halides. Friction and wear studies were made with a hemisphere (3/16-in. rad.) rider sliding in a circumferential path on the flat surface of a rotating disk (2 1/2-in. diam.). The specimens of corrosion-resistant 2 alloys were run in an atmosphere of the various gases with a load of 1200 grams, a sliding velocity of 120 feet per minute, and temperature from 75 to 1200 F. An effective lubricant for ferritic materials (M-1 tool steel) was CF2Cl2, but significant corrosion occurred above 600 F. Corrosion evaluation in CF2Cl2 suggested a number of nickel- and cobalt-base alloys for additional lubrication study. Several combinations of gases and these metals were found to lubricate to 1200 F without excessive corrosion. The gases were CF2Cl2 Plus 1 percent SF6, monobromotrifluoromethane CF3Br plus 1 percent SF6, dibromodifluoromethane CF2Br2, iodotrifluoromethane, CF3I, and I2. Careful selection of metals and gas are necessary for successful lubrication over specific temperature ranges. Optimum combinations give friction coefficients as low as 0.05 without

  17. New chemical treatment for bioactive titanium alloy with high corrosion resistance.

    PubMed

    Spriano, S; Bronzoni, M; Rosalbino, F; Vernè, E

    2005-03-01

    It was recently claimed that titanium metal and its alloys can bond to the living bone, without being coated by apatite (VPS coatings), but by being chemically and heat-treated. The bioactivity of treated titanium is of interest because of the opportunity to obtain orthopaedic or dental implants presenting, at the same time, high toughness, strength and fatigue resistance as well as bone-bonding ability. The bioactive behaviour of the treated implants is due to the presence of a modified surface, which, during soaking in body fluid, promotes the precipitation of apatite. The apatite formed is strongly bonded to the substrate and promotes living bone bonding. In this work were characterised samples of Ti-6Al-7Nb alloy with surfaces presenting a different chemical and mechanical state. The aim of the research was twofold. The first objective was to characterise chemically and heat-treated samples with different surface topography, in order to define the best conditions for osteogenic integration. The second aim was to assess the corrosion behaviour of the bioactive implants, because they expose a microporous and quite thin modified surface layer. No-treated and passivated samples, with a surface state closed to that nowadays used on implants, were used as reference. The surface structure, morphology, electrochemical behaviour and bioactivity of the different samples were assessed by means of XRD, SEM-EDS, anodic polarizations, open circuit measurements and in-vitro tests. Results evidence that it is possible to modify the surface of the Ti-6Al-7Nb alloy in order to obtain the formation of a bioactive layer and that the substrate roughness influences the characteristics of the surface layer formed. It was also evidenced that the as treated surfaces present inadequate corrosion behaviour, so a new two-step chemical treatment has been developed in order to obtain a bioactive material with good corrosion resistance.

  18. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings Evaluation of Corrosion Reistance FY05 HPCRM Annual Report # Rev. 1DOE-DARPA Co-Sponsored Advanced Materials Program

    SciTech Connect

    Farmer, J C; Haslam, J J; Day, S D

    2007-09-19

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

  19. Metal rolling - Asymmetrical rolling process

    NASA Astrophysics Data System (ADS)

    Alexa, V.; Raţiu, S.; Kiss, I.

    2016-02-01

    The development of theory and practice related to the asymmetric longitudinal rolling process is based on the general theory of metalworking by pressure and symmetric rolling theory, to which a large number of scientists brought their contribution. The rolling of metal materials was a serious problem throughout history, either economically or technically, because the plating technologies enabled the consumption of raw materials (scarce and expensive) to be reduced, while improving the mechanical properties. Knowing the force parameters related to asymmetric rolling leads to the optimization of energy and raw material consumption. This paper presents data on symmetric rolling process, in order to comparatively highlight the particularities of the asymmetric process.

  20. Evolutions of Microstructure and Properties During Cold Rolling of 19Cr Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Ran, Qingxuan; Xu, Wanjian; Wu, Zhaoyu; Li, Jun; Xu, Yulai; Xiao, Xueshan; Hu, Jincheng; Jiang, Laizhu

    2016-07-01

    Evolutions of microstructure, mechanical, and corrosion properties of 19Cr (Fe-18.9Cr-10.1Mn-0.3Ni-0.261N-0.030C-0.5Si) duplex stainless steel have been investigated during cold rolling at room temperature. Dislocation slip dominated deformation mode of ferrite phase. However, deformation mechanism of austenite phase was different with the increasing cold-rolling reductions. Dislocation slip and strengthening effect of twin boundaries caused pile-up phenomenon at the initial deformation stage. When the amount of cold-rolling reduction attained greater than 50 pct, induced α'-martensite appeared in deformed austenite phase. Hardness of austenite phase was higher than that of the deformed ferrite because of its higher strengthening effect during cold-rolling process. Cold-rolling deformation caused deterioration of the pitting corrosion resistance in 3.5 wt pct NaCl aqueous solution. Pitting corrosion always initiated in the ferrite phase and the phase boundary in the solution-treated alloy. Additional pitting holes appeared in deformed austenite phase because of the decrease in corrosion resistance caused by dislocation accumulation and induced α'-martensite.

  1. Evolutions of Microstructure and Properties During Cold Rolling of 19Cr Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Ran, Qingxuan; Xu, Wanjian; Wu, Zhaoyu; Li, Jun; Xu, Yulai; Xiao, Xueshan; Hu, Jincheng; Jiang, Laizhu

    2016-10-01

    Evolutions of microstructure, mechanical, and corrosion properties of 19Cr (Fe-18.9Cr-10.1Mn-0.3Ni-0.261N-0.030C-0.5Si) duplex stainless steel have been investigated during cold rolling at room temperature. Dislocation slip dominated deformation mode of ferrite phase. However, deformation mechanism of austenite phase was different with the increasing cold-rolling reductions. Dislocation slip and strengthening effect of twin boundaries caused pile-up phenomenon at the initial deformation stage. When the amount of cold-rolling reduction attained greater than 50 pct, induced α'-martensite appeared in deformed austenite phase. Hardness of austenite phase was higher than that of the deformed ferrite because of its higher strengthening effect during cold-rolling process. Cold-rolling deformation caused deterioration of the pitting corrosion resistance in 3.5 wt pct NaCl aqueous solution. Pitting corrosion always initiated in the ferrite phase and the phase boundary in the solution-treated alloy. Additional pitting holes appeared in deformed austenite phase because of the decrease in corrosion resistance caused by dislocation accumulation and induced α'-martensite.

  2. A comparative study of the cytotoxicity and corrosion resistance of nickel-titanium and titanium-niobium shape memory alloys.

    PubMed

    McMahon, Rebecca E; Ma, Ji; Verkhoturov, Stanislav V; Munoz-Pinto, Dany; Karaman, Ibrahim; Rubitschek, Felix; Maier, Hans J; Hahn, Mariah S

    2012-07-01

    Nickel-titanium (NiTi) shape memory alloys (SMAs) are commonly used in a range of biomedical applications. However, concerns exist regarding their use in certain biomedical scenarios due to the known toxicity of Ni and conflicting reports of NiTi corrosion resistance, particularly under dynamic loading. Titanium-niobium (TiNb) SMAs have recently been proposed as an alternative to NiTi SMAs due to the biocompatibility of both constituents, the ability of both Ti and Nb to form protective surface oxides, and their superior workability. However, several properties critical to the use of TiNb SMAs in biomedical applications have not been systematically explored in comparison with NiTi SMAs. These properties include cytocompatibility, corrosion resistance, and alterations in alloy surface composition in response to prolonged exposure to physiological solutions. Therefore, the goal of the present work was to comparatively investigate these aspects of NiTi (49.2 at.% Ti) and TiNb (26 at.% Nb) SMAs. The results from the current studies indicate that TiNb SMAs are less cytotoxic than NiTi SMAs, at least under static culture conditions. This increased TiNb cytocompatibility was correlated with reduced ion release as well as with increased corrosion resistance according to potentio-dynamic tests. Measurements of the surface composition of samples exposed to cell culture medium further supported the reduced ion release observed from TiNb relative to NiTi SMAs. Alloy composition depth profiles also suggested the formation of calcium phosphate deposits within the surface oxide layers of medium-exposed NiTi but not of TiNb. Collectively, the present results indicate that TiNb SMAs may be promising alternatives to NiTi for certain biomedical applications.

  3. Weldability of corrosion-resistant high-nitrogen austenitic Kh22AG16N8M-type steels

    NASA Astrophysics Data System (ADS)

    Bannykh, O. A.; Blinov, V. M.; Kostina, M. V.; Blinov, E. V.; Zvereva, T. N.

    2007-10-01

    The influence of thermal treatment on the structures and mechanical properties of welds of corrosion-resistant high-nitrogen austenitic 05Kh22AG16N8M-type steels is studied. In these steels, austenite is found to be highly resistant to discontinuous precipitation and the formation of σ phase and δ ferrite upon cooling regardless of the temperature of heating for quenching (from 900 to 1250°C) and the cooling conditions (water, air, furnace). Welding of these steels can produce high-strength welds with an enhanced impact toughness.

  4. Cyclotriphosphazene and TiO2 reinforced nanocomposite coated on mild steel plates for antibacterial and corrosion resistance applications

    NASA Astrophysics Data System (ADS)

    Krishnadevi, Krishnamoorthy; Selvaraj, Vaithilingam

    2016-03-01

    The mild steel surface has been modified to impart anticorrosion and antibacterial properties through a dip coating method followed by thermal curing of a mixture containing amine terminated cyclotriphosphazene and functionalized titanium dioxide nanoparticles reinforced benzoxazine based cyanate ester composite (ATCP/FTiO2/Bz-CE). The corrosion resistance behavior of coating material has been investigated by electrochemical and antibacterial studies by disc diffusion method. The nanocomposites coated mild steels have displayed a good chemical stability over long immersion in a corrosive environment. The protection efficiency has found to be high for ATCP/FTiO2/Bz-CE composites, which can be used in microelectronics and marine applications.

  5. Machining of Christmas tree parts of 06Kh20N8M3D2L corrosion-resistant steel

    SciTech Connect

    Rubinov, S.R.; Balaoglanov, M.M.; Baluyants, E.G.

    1983-09-01

    To address the problem of corrosion cracking, equipment has been developed of 06Kh20N8M3D21 austenitic-ferritic corrosion-resistant multiply alloyed steel. But as this steel is difficult to machine investigations were made to determine the parameters and conditions for machining Christmas tree parts made of this steel. Turning, drilling, thread cutting, and milling are specified. The optimum conditions for machining Christmas tree parts were established in tests. The tests also showed that the coefficient of machinability of the steel is 3 or 4 times less than that of 20KhGSL steel, which is normally used for Christmas tree production.

  6. Improvements to the strength and corrosion resistance of aluminum-magnesium-manganese alloys of near-AA5083 chemistry

    NASA Astrophysics Data System (ADS)

    Carroll, Mark Christopher

    Aluminum alloys of the 5000 series (AI-Mg-Mn) are extremely popular in a wide range of applications that call for a balance of moderately high strength, good corrosion resistance, and light weight, all at a moderate cost. One of the most popular 5000 series alloys is designated A1-5083, containing, in addition to aluminum, approximately 4 wt% magnesium and 0.7 wt% manganese. In order to increase the range of versatility of this particular alloy, a number of modifications have been examined that will potentially improve the strength and corrosion resistance characteristics while maintaining a chemical composition that is very close to the proven 5083 alloy. The strength of the 5083-based alloys under study are investigated with two goals in mind---to maximize the potential strength characteristics in a "standard" 5083 form through changes in minor processing parameters or through minor alloying additions. Increasing the standard alloy's potential is possible through improved efficiency of "preprocessing" heat treatments that maximize the homogeneous dispersion of secondary manganese-based particles. For the modified alloy study, additions of scandium and zirconium are shown to improve strength not only by forming secondary particles in the alloy, but also through substitutional solid solution strengthening, even when added at very small levels. Corrosion resistance of these 5083-based alloys is investigated once again through minor alloying additions; specifically zinc, copper, and silver. Zinc is particularly effective in that it changes the corrosion-susceptible binary aluminum-magnesium phase that would otherwise form on grain boundaries following exposure to moderately elevated temperatures for extended periods of time to a ternary aluminum-magnesium-zinc phase. This chemical composition of this ternary phase that forms following zinc additions can be further altered through minor additions of copper and silver. By determining threshold levels for these

  7. Surface modifications of steels to improve corrosion resistance in sulfidizing-oxidizing environments

    NASA Astrophysics Data System (ADS)

    Behrani, Vikas

    Industrial and power generation processes employ units like boilers and gasifiers to burn sulfur containing fuels to produce steam and syn gas (H 2 and CO), which can generate electricity using turbines and fuel cells. These units often operate under environments containing gases such as H 2S, SO2, O2 etc, which can attack the metallic structure and impose serious problems of corrosion. Corrosion control in high temperature sulfur bearing environments is a challenging problem requiring information on local gaseous species at the surface of alloy and mechanisms of degradation in these environments. Coatings have proved to be a better alternative for improving corrosion resistance without compromising the bulk mechanical properties. Changes in process conditions may result in thermal and/or environment cycling between oxidizing and sulfidizing environments at the alloy surface, which can damage the protective scale formed on the alloy surface, leading to increase in corrosion rates. Objective of this study was to understand the effect of fluctuating environments on corrosion kinetics of carbon steels and develop diffusion based coatings to mitigate the high temperatures corrosion under these conditions. More specifically, the focus was: (1) to characterize the local gaseous environments at the surface of alloys in boilers; (2) optimizing diffusion coatings parameters for carbon steel; (3) understand the underlying failure mechanisms in cyclic environments; (4) to improve aluminide coating behavior by co-deposition of reactive elements such as Yttrium and Hafnium; (5) to formulate a plausible mechanism of coating growth and effects of alloying elements on corrosion; and (6) to understand the spallation behavior of scale by measuring stresses in the scales. The understanding of coating mechanism and effects of fluctuating gaseous environments provides information for designing materials with more reliable performance. The study also investigates the mechanism behind

  8. Polyurethane/polysiloxane ceramer coatings: Corrosion resistant unicoat system for aircraft application

    NASA Astrophysics Data System (ADS)

    Ni, Hai

    New organic/inorganic ceramer coating system was developed using polyurethane as an organic phase and polysiloxane as the inorganic phase. The objective of the study was to develop a unicoat corrosion resistant coating which strongly adheres to aluminum substrates. The pre-ceramic silicon-oxo clusters react with the metal substrate, protecting it from oxidation, whereas the organic composition functions as a binder providing mechanical properties, optical properties, and chemical, wear and fluid resistance. The new ceramer coatings were evaluated as a replacement for chromate based coatings. The alkoxysilane-functionalized coupling agent was prepared from hexamethylene diisocyanate (HDI) isocyanurate and 3-aminopropyltriethoxysilane. The functionalized isocyanurate was characterized by 1H, 13C and 29Si NMR and electrospray ionization-mass spectrometry. An organic/inorganic hybrid coating system was formulated using the alkoxysilane-functionalized isocyanurate and HDI isocyanurate. The coating properties indicated that alkoxysilane-functionalized isocyanurate enhanced adhesion up to 500%. Based on the hybrid polyurea/alkoxysilane system, the polyurea/polysiloxane ceramer coating system was formulated with tetraethyl orthosilicate (TEOS) oligomers. Evaluation of ceramer coatings showed that coating properties were affected by both the concentration of TEOS oligomers and alkoxysilane functionalized isocyanurate. In addition, the para-toluene sulfonic acid was used to catalyze the moisture curing process for the ceramer coating system. The addition of acid catalyst further increased the adhesion. A series of high solids cycloaliphatic polyesters were synthesized to improve the UV-resistance for the organic/inorganic unicoat system. The polyurethane/polysiloxane ceramer coatings were formulated with the addition of the cycloaliphatic polyesters into the polyurea/polysiloxane system. The investigation of the polyurethane ceramer coatings indicated that the film

  9. Rolling Reloaded

    ERIC Educational Resources Information Center

    Jones, Simon A.; Nieminen, John M.

    2008-01-01

    Not so long ago a new observation about rolling motion was described: for a rolling wheel, there is a set of points with instantaneous velocities directed at or away from the centre of the wheel; these points form a circle whose diameter connects the centre of the wheel to the wheel's point of contact with the ground (Sharma 1996 "Eur. J. Phys."…

  10. Pitting corrosion resistance of nickel-titanium rotary instruments with different surface treatments in seventeen percent ethylenediaminetetraacetic Acid and sodium chloride solutions.

    PubMed

    Bonaccorso, Antonio; Tripi, Teresa Roberta; Rondelli, Gianni; Condorelli, Guglielmo Guido; Cantatore, Giuseppe; Schäfer, Edgar

    2008-02-01

    This study evaluated the pitting corrosion resistance of nickel-titanium (NiTi) rotary instruments with different surface treatments in 17% ethylenediaminetetraacetic acid (EDTA) and NaCl solutions. Electropolished RaCe instruments were allocated to group A, non-electropolished RaCe instruments to group B, and physical vapor deposition (PVD)-coated Alpha files to group C (10 instruments per group). Electrochemical measurements were carried out by using a potentiostat for galvanic current measurements. On the basis of electrochemical tests, no localized corrosion problems are to be expected in EDTA. In NaCl, pitting potential occurred at higher values for the electropolished and PVD instruments, indicating an increased corrosion resistance. There appears to be a risk of corrosion for NiTi instruments without surface treatments in contact with NaCl. NiTi files with PVD and electropolishing surface treatments showed an increase corrosion resistance.

  11. Corrosion resistance and durability of superhydrophobic surface formed on magnesium alloy coated with nanostructured cerium oxide film and fluoroalkylsilane molecules in corrosive NaCl aqueous solution.

    PubMed

    Ishizaki, Takahiro; Masuda, Yoshitake; Sakamoto, Michiru

    2011-04-19

    The corrosion resistant performance and durability of the superhydrophobic surface on magnesium alloy coated with nanostructured cerium oxide film and fluoroalkylsilane molecules in corrosive NaCl aqueous solution were investigated using electrochemical and contact angle measurements. The durability of the superhydrophobic surface in corrosive 5 wt% NaCl aqueous solution was elucidated. The corrosion resistant performance of the superhydrophobic surface formed on magnesium alloy was estimated by electrochemical impedance spectroscopy (EIS) measurements. The EIS measurements and appropriate equivalent circuit models revealed that the superhydrophobic surface considerably improved the corrosion resistant performance of magnesium alloy AZ31. American Society for Testing and Materials (ASTM) standard D 3359-02 cross cut tape test was performed to investigate the adhesion of the superhydrophobic film to the magnesium alloy surface. The corrosion formation mechanism of the superhydrophobic surface formed on the magnesium alloy was also proposed.

  12. Improved corrosion resistance and interfacial contact resistance of 316L stainless-steel for proton exchange membrane fuel cell bipolar plates by chromizing surface treatment

    NASA Astrophysics Data System (ADS)

    Lee, S. B.; Cho, K. H.; Lee, W. G.; Jang, H.

    The electrochemical performance and electrical contact resistance of chromized 316 stainless-steel (SS) are investigated under simulated operating condition in a proton-exchange membrane fuel cell (PEMFC). The corrosion resistance of the chromized stainless steel is assessed by potentiodynamic and potentiostatic tests and the interfacial contact resistance (ICR) is examined by measuring the electrical contact resistance as a function of the compaction force. The results show that the chromizing surface treatment improves the corrosion resistance of the stainless steel due to the high-chromium concentration in the diffuse coating layer. On the other hand, the excess Chromium content on the surface increases the contact resistance of the steel plate to a level that is excessively high for commercial applications. This study examines the root cause of the high-contact resistance after chromizing and reports the optimum process to improve the corrosion resistance without sacrificing the ICR by obtaining a chrome carbide on the outer layer.

  13. Influence of the pulsed plasma treatment on the corrosion resistance of the low-alloy steel plated by Ni-based alloy

    NASA Astrophysics Data System (ADS)

    Dzhumaev, P.; Yakushin, V.; Kalin, B.; Polsky, V.; Yurlova, M.

    2016-04-01

    This paper presents investigation results of the influence of high temperature pulsed plasma flows (HTPPF) treatment on the corrosion resistance of low-alloy steel 0.2C-Cr-Mn- Ni-Mo cladded by the rapidly quenched nickel-based alloy. A technique that allows obtaining a defect-free clad layer with a good adhesion to the substrate was developed. It is shown that the preliminary treatment of steel samples by nitrogen plasma flows significantly increases their corrosion resistance in the conditions of intergranular corrosion test in a water solution of sulfuric acid. A change of the corrosion mechanism of the clad layer from intergranular to uniform corrosion was observed as a result of sub-microcrystalline structure formation and homogeneous distribution of alloying elements in the plasma treated surface layer thus leading to the significant increase of the corrosion resistance.

  14. Effect of surface roughness on leakage current and corrosion resistance of oxide layer on AZ91 Mg alloy prepared by plasma electrolytic oxidation

    NASA Astrophysics Data System (ADS)

    Yoo, Bongyoung; Shin, Ki Ryoung; Hwang, Duck Young; Lee, Dong Heon; Shin, Dong Hyuk

    2010-09-01

    The influence of the surface roughness of Mg alloys on the electrical properties and corrosion resistance of oxide layers obtained by plasma electrolytic oxidation (PEO) were studied. The leakage current in the insulating oxide layer was enhanced by increasing the surface roughness, which is a favorable characteristic for the material when applied to hand-held electronic devices. The variation of corrosion resistance with surface roughness was also investigated. The corrosion resistance was degraded by the increasing surface roughness, which was confirmed with DC polarization and impedance spectroscopy. Pitting corrosion on the passive oxide layer was also analyzed with a salt spray test, which showed that the number of pits was not affected by the surface roughness when the spray time reached 96 h.

  15. A Comparison of the Corrosion Resistance of Iron-Based Amorphous Metals and Austenitic Alloys in Synthetic Brines at Elevated Temperature

    SciTech Connect

    Farmer, J C

    2008-11-25

    Several hard, corrosion-resistant and neutron-absorbing iron-based amorphous alloys have now been developed that can be applied as thermal spray coatings. These new alloys include relatively high concentrations of Cr, Mo, and W for enhanced corrosion resistance, and substantial B to enable both glass formation and neutron absorption. The corrosion resistances of these novel alloys have been compared to that of several austenitic alloys in a broad range of synthetic brines, with and without nitrate inhibitor, at elevated temperature. Linear polarization and electrochemical impedance spectroscopy have been used for in situ measurement of corrosion rates for prolonged periods of time, while scanning electron microscopy (SEM) and energy dispersive analysis of X-rays (EDAX) have been used for ex situ characterization of samples at the end of tests. The application of these new coatings for the protection of spent nuclear fuel storage systems, equipment in nuclear service, steel-reinforced concrete will be discussed.

  16. Effect of thermal treatment on the corrosion resistance of Type 316L stainless steel exposed in supercritical water

    NASA Astrophysics Data System (ADS)

    Jiao, Y.; Zheng, W.; Guzonas, D. A.; Cook, W. G.; Kish, J. R.

    2015-09-01

    There are still unknown aspects about the growth mechanism of oxide scales formed on candidate stainless steel fuel cladding materials during exposure in supercritical water (SCW) under the conditions relevant to the Canadian supercritical water-cooled reactor (SCWR). The tendency for intermetallic precipitates to form within the grains and on grain boundaries during prolonged exposure at high temperatures represents an unknown factor to corrosion resistance, since they tend to bind alloyed Cr. The objective of this study was to better understand the extent to which intermetallic precipitates affects the mode and extent of corrosion in SCW. Type 316L stainless steel, used as a model Fe-Cr-Ni-Mo alloy, was exposed to 25 MPa SCW at 550 °C for 500 h in a static autoclave for this purpose. Mechanically-abraded samples were tested in the mill-annealed (MA) and a thermally-treated (TT) condition. The thermal treatment was conducted at 815 °C for 1000 h to precipitate the carbide (M23C6), chi (χ), laves (η) and sigma (σ) phases. It was found that although relatively large intermetallic precipitates formed at the scale/alloy interface locally affected the oxide scale formation, their discontinuous formation did not affect the short-term overall apparent corrosion resistance.

  17. In vitro bioactivity and corrosion resistance of Zr incorporated TiO2 nanotube arrays for orthopaedic applications

    NASA Astrophysics Data System (ADS)

    Indira, K.; KamachiMudali, U.; Rajendran, N.

    2014-10-01

    The present investigation deals with the incorporation of zirconium (Zr) ions onto TiO2 nanotube arrays (TNT) by simple dip coating method for biomedical implants. The electrochemical behaviour of the specimens were studied with potentiodynamic polarization (Tafel plots) and electrochemical impedance spectroscopy (EIS), while surface analysis involved field emission scanning electron microscopy (FE-SEM) with energy dispersive X-ray spectroscopy (EDS), atomic force microscopy (AFM), attenuated total reflectance fourier transform infrared (ATR-FTIR) spectroscopy, thin film x-ray diffraction (TF-XRD) and contact angle measurements. The FE-SEM morphology revealed that self-organised TNT was tightly arrayed with an average diameter of 110 ± 4 nm. The wall thickness and length of 15 ± 2 nm and 2.1 ± 0.3 μm respectively were developed by electrochemical anodization of titanium sheet in a mixture of ethylene glycol and NH4F electrolyte. The EDS, ATR-FTIR and TF-XRD studies were revealed the incorporation of Zr onto TNT specimens. Hydroxyapatite (HAp) was grown over Zr ions incorporated TNT (Zr-TNT) via in vitro immersion method. The HAp grown Zr-TNT exhibited higher bioactivity as well as enhanced corrosion resistance when compared to other specimen. Hence, Zr-TNT could be a viable material for the use as orthopaedic implant with good bioactivity and corrosion resistance.

  18. Microstructure, Hardness and Corrosion Resistance of ZrN Films Prepared by Inductively Coupled Plasma Enhanced RF Magnetron Sputtering

    NASA Astrophysics Data System (ADS)

    Liu, Feng; Meng, Yuedong; Ren, Zhaoxing; Shu, Xingsheng

    2008-04-01

    ZrN films were deposited on Si(111) and M2 steel by inductively coupled plasma (ICP)-enhanced RF magnetron sputtering. The effect of ICP power on the microstructure, mechanical properties and corrosion resistance of ZrN films was investigated. When the ICP power is below 300 W, the ZrN films show a columnar structure. With the increase of ICP power, the texture coefficient (Tc) of the (111) plane, the nanohardness and elastic modulus of the films increase and reach the maximum at a power of 300 W. As the ICP Power exceeds 300 W, the films exhibit a ZrN and ZrNx mixed crystal structure without columnar grain while the nanohardness and elastic modulus of the films decrease. All the ZrN coated samples show a higher corrosion resistance than that of the bare M2 steel substrate in 3.5% NaCl electrolyte. The nanohardness and elastic modulus mostly depend on the crystalline structure and Tc of ZrN(111).

  19. Structure adhesion and corrosion resistance study of tungsten bisulfide doped with titanium deposited by DC magnetron co-sputtering

    NASA Astrophysics Data System (ADS)

    De La Roche, J.; González, J. M.; Restrepo-Parra, E.; Sequeda, F.; Alleh, V.; Scharf, T. W.

    2014-11-01

    Titanium-doped tungsten bisulfide thin films (WS2-Ti) were grown using a DC magnetron co-sputtering technique on AISI 304 stainless steel and silicon substrates. The films were produced by varying the Ti cathode power from 0 to 25 W. Using energy dispersive spectroscopy (EDS), the concentration of Ti in the WS2 was determined, and a maximum of 10% was obtained for the sample grown at 25 W. Moreover, the S/W ratio was calculated and determined to increase as a function of the Ti cathode power. According to transmission electron microscopy (TEM) results, at high titanium concentrations (greater than 6%), nanocomposite formation was observed, with nanocrystals of Ti embedded in an amorphous matrix of WS2. Using the scratch test, the coatings' adhesion was analyzed, and it was observed that as the Ti percentage was increased, the critical load (Lc) also increased. Furthermore, the failure type changed from plastic to elastic. Finally, the corrosion resistance was evaluated using the electrochemical impedance spectroscopy (EIS) technique, and it was observed that at high Ti concentrations, the corrosion resistance was improved, as Ti facilitates coating densification and generates a protective layer.

  20. Preparation of porous super-hydrophobic and super-oleophilic polyvinyl chloride surface with corrosion resistance property

    NASA Astrophysics Data System (ADS)

    Kang, Yingke; Wang, Jinyan; Yang, Guangbin; Xiong, Xiujuan; Chen, Xinhua; Yu, Laigui; Zhang, Pingyu

    2011-11-01

    Porous super-hydrophobic polyvinyl chloride (PVC) surfaces were obtained via a facile solvent/non-solvent coating process without introducing compounds with low surface energy. The microstructure, wetting behavior, and corrosion resistance of resultant super-hydrophobic PVC coatings were investigated in relation to the effects of dosage of glacial acetic acid and the temperature of drying the mixed PVC solution spread over glass slide substrate. As-prepared PVC coatings had porous microstructure, and the one obtained at a glacial acetic acid to tetrahydrofuran volume ratio of 2.5:10.0 and under a drying temperature of 17 °C had a water contact angle of 150 ± 1.5°, showing super-hydrophobicity. In the meantime, it possessed very small contact angles for liquid paraffin and diiodomethane and good corrosion resistance against acid and alkali corrosive mediums, showing promising applications in self-cleaning, waterproof for outer wall of building, seawater resistant coating, and efficient separation of oil and water.