Science.gov

Sample records for industrial process heat

  1. Solar industrial process heat

    SciTech Connect

    Lumsdaine, E.

    1981-04-01

    The aim of the assessment reported is to candidly examine the contribution that solar industrial process heat (SIPH) is realistically able to make in the near and long-term energy futures of the United States. The performance history of government and privately funded SIPH demonstration programs, 15 of which are briefly summarized, and the present status of SIPH technology are discussed. The technical and performance characteristics of solar industrial process heat plants and equipment are reviewed, as well as evaluating how the operating experience of over a dozen SIPH demonstration projects is influencing institutional acceptance and economoc projections. Implications for domestic energy policy and international implications are briefly discussed. (LEW)

  2. Industrial process heat market assessment

    SciTech Connect

    Bresnick, S.

    1981-12-01

    This report is designed to be a reference resource, giving a broad perspective of the potential HTGR market for industrial process heat. It is intended to serve as a briefing document for those wishing to obtain background information and also to serve as a starting point from which more detailed and refined studies may be undertaken. In doing so, the report presents a qualitative and quantitative description of the industrial process heat market in the US, provides a summary discussion of cogeneration experience to date, and outlines the existing institutional and financial framework for cogeneration. The intent is to give the reader an understanding of the current situation and experience in this area. The cogeneration area in particular is an evolving one because of regulations and tax laws, which are still in the process of being developed and interpreted. The report presents the latest developments in regulatory and legislative activities which are associated with that technology. Finally, the report presents a brief description of the three HTGR systems under study during the current fiscal year and describes the specific market characteristics which each application is designed to serve.

  3. Solar energy for industrial process heat

    NASA Technical Reports Server (NTRS)

    Barbieri, R. H.; Pivirotto, D. L.

    1979-01-01

    Findings of study of potential use for solar energy utilization by California dairy industry, prove that applicable solar energy system furnish much of heat needed for milk processing with large savings in expenditures for oil and gas and ensurance of adequate readily available sources of process heat.

  4. Characterization of industrial process waste heat and input heat streams

    SciTech Connect

    Wilfert, G.L.; Huber, H.B.; Dodge, R.E.; Garrett-Price, B.A.; Fassbender, L.L.; Griffin, E.A.; Brown, D.R.; Moore, N.L.

    1984-05-01

    The nature and extent of industrial waste heat associated with the manufacturing sector of the US economy are identified. Industry energy information is reviewed and the energy content in waste heat streams emanating from 108 energy-intensive industrial processes is estimated. Generic types of process equipment are identified and the energy content in gaseous, liquid, and steam waste streams emanating from this equipment is evaluated. Matchups between the energy content of waste heat streams and candidate uses are identified. The resultant matrix identifies 256 source/sink (waste heat/candidate input heat) temperature combinations. (MHR)

  5. Waste heat utilization in industrial processes

    NASA Technical Reports Server (NTRS)

    Weichsel, M.; Heitmann, W.

    1978-01-01

    A survey is given of new developments in heat exchangers and heat pumps. With respect to practical applications, internal criteria for plant operation are discussed. Possibilities of government support are pointed out. Waste heat steam generators and waste heat aggregates for hot water generation or in some cases for steam superheating are used. The possibilities of utilization can be classified according to the economic improvements and according to their process applications, for example, gascooling. Examples are presented for a large variety of applications.

  6. Use of solar energy to produce process heat for industry

    NASA Astrophysics Data System (ADS)

    Brown, K.

    1980-04-01

    The role of solar energy in supplying heat and hot water to residential and commerical buildings is familiar. On the other hand, the role that solar energy may play in displacing imported energy supplies in the industrial and utility sectors often goes unrecognized. The versatility of solar technology lends itself well to applications in industry; particulary to the supplemental supply for process heat. The status of solar thermal technology for industrial process heat applications, including a description of current costs and operating histories is surveyed. The most important objectives to be met in improving system performance, reducing cost, and identifying markets for solar industrial process heat are outlined.

  7. Thermal storage technologies for solar industrial process heat applications

    NASA Technical Reports Server (NTRS)

    Gordon, L. H.

    1979-01-01

    The state-of-the-art of thermal storage subsystems for the intermediate and high temperature (100 C to 600 C) solar industrial process heat generation is presented. Primary emphasis is focused on buffering and diurnal storage as well as total energy transport. In addition, advanced thermal storage concepts which appear promising for future solar industrial process heat applications are discussed.

  8. Solar industrial process heat for Georgia's food processing and textile industries: a market evaluation. Final report

    SciTech Connect

    Studstill, W.T.

    1980-10-08

    Georgia Tech's Engineering Experiment Station conducted a site-specific market evaluation study of solar industrial process heat for Georgia's food processing and textile industries. Twenty plants were surveyed and six case studies were conducted. The summary resualts of that study are presented with interpretation and conclusions by the Southern Solar Energy Center (SSEC).

  9. Diffusion-Welded Microchannel Heat Exchanger for Industrial Processes

    SciTech Connect

    Piyush Sabharwall; Denis E. Clark; Michael V. Glazoff; Michael G. McKellar; Ronald E. Mizia

    2013-03-01

    The goal of next generation reactors is to increase energy ef?ciency in the production of electricity and provide high-temperature heat for industrial processes. The ef?cient transfer of energy for industrial applications depends on the ability to incorporate effective heat exchangers between the nuclear heat transport system and the industrial process. The need for ef?ciency, compactness, and safety challenge the boundaries of existing heat exchanger technology. Various studies have been performed in attempts to update the secondary heat exchanger that is downstream of the primary heat exchanger, mostly because its performance is strongly tied to the ability to employ more ef?cient industrial processes. Modern compact heat exchangers can provide high compactness, a measure of the ratio of surface area-to-volume of a heat exchange. The microchannel heat exchanger studied here is a plate-type, robust heat exchanger that combines compactness, low pressure drop, high effectiveness, and the ability to operate with a very large pressure differential between hot and cold sides. The plates are etched and thereafter joined by diffusion welding, resulting in extremely strong all-metal heat exchanger cores. After bonding, any number of core blocks can be welded together to provide the required ?ow capacity. This study explores the microchannel heat exchanger and draws conclusions about diffusion welding/bonding for joining heat exchanger plates, with both experimental and computational modeling, along with existing challenges and gaps. Also, presented is a thermal design method for determining overall design speci?cations for a microchannel printed circuit heat exchanger for both supercritical (24 MPa) and subcritical (17 MPa) Rankine power cycles.

  10. Thermal storage for industrial process and reject heat

    NASA Technical Reports Server (NTRS)

    Duscha, R. A.; Masica, W. J.

    1978-01-01

    Industrial production uses about 40 percent of the total energy consumed in the United States. The major share of this is derived from fossil fuel. Potential savings of scarce fuel is possible through the use of thermal energy storage (TES) of reject or process heat for subsequent use. Three especially significant industries where high temperature TES appears attractive - paper and pulp, iron and steel, and cement are discussed. Potential annual fuel savings, with large scale implementation of near-term TES systems for these three industries, is nearly 9,000,000 bbl of oil.

  11. Thermal storage for industrial process and reject heat

    NASA Technical Reports Server (NTRS)

    Duscha, R. A.; Masica, W. J.

    1978-01-01

    Industrial production uses about 40% of the total energy consumed in the United States. The major share of this is derived from fossil fuel. Potential savings of scarce fuel is possible through the use of thermal energy storage (TES) of reject or process heat for subsequent use. Results of study contracts awarded by the Department of Energy (DOE) and managed by the NASA Lewis Research Center have identified three especially significant industries where high temperature TES appears attractive - paper and pulp, iron and steel, and cement. Potential annual fuel savings with large scale implementation of near-term TES systems for these three industries is nearly 9 million bbl of oil.

  12. Industrial process heat case studies. [PROSYS/ECONMAT code

    SciTech Connect

    Hooker, D.W.; May, E.K.; West, R.E.

    1980-05-01

    Commercially available solar collectors have the potential to provide a large fraction of the energy consumed for industrial process heat (IPH). Detailed case studies of individual industrial plants are required in order to make an accurate assessment of the technical and economic feasibility of applications. This report documents the results of seven such case studies. The objectives of the case study program are to determine the near-term feasibility of solar IPH in selected industries, identify energy conservation measures, identify conditions of IPH systems that affect solar applications, test SERI's IPH analysis software (PROSYS/ECONOMAT), disseminate information to the industrial community, and provide inputs to the SERI research program. The detailed results from the case studies are presented. Although few near-term, economical solar applications were found, the conditions that would enhance the opportunities for solar IPH applications are identified.

  13. Industrial and agricultural process heat information user study

    SciTech Connect

    Belew, W.W.; Wood, B.L.; Marle, T.L.; Reinhardt, C.L.

    1981-03-01

    The results of a series of telephone interviews with groups of users of information on solar industrial and agricultural process heat (IAPH) are described. These results, part of a larger study on many different solar technologies, identify types of information each group needed and the best ways to get information to each group. In the current study only high-priority groups were examined. Results from 10 IAPH groups of respondents are analyzed in this report: IPH Researchers; APH Researchers; Representatives of Manufacturers of Concentrating and Nonconcentrating Collectors; Plant, Industrial, and Agricultural Engineers; Educators; Representatives of State Agricultural Offices; and County Extension Agents.

  14. Operation and design of selected industrial process heat field tests

    SciTech Connect

    Kearney, D. W.

    1981-02-01

    The DOE program of solar industrial process heat field tests has shown solar energy to be compatible with numerous industrial needs. Both the operational projects and the detailed designs of systems that are not yet operational have resulted in valuable insights into design and hardware practice. Typical of these insights are the experiences discussed for the four projects reviewed. Future solar IPH systems should benefit greatly not only from the availability of present information, but also from the wealth of operating experience from projects due to start up in 1981.

  15. Alternative economic evaluation measures for solar industrial process heat

    SciTech Connect

    Not Available

    1980-07-30

    The measures most commonly used to assist decision-makers in evaluating the economic merits of solar energy projects are described and compared. An example is given to illustrate the economic evaluation measures and the results are applied to a solar industrial process heat project. Four widely used economic measures are: net present value, benefit-cost ratio, internal rate of return, and payback period. (MHR)

  16. Solar industrial process heat: A study of applications and attitudes

    NASA Astrophysics Data System (ADS)

    Wilson, V.

    1981-04-01

    Data were gathered through site visits to 100 industrial plants. The site specific data suggests several possible near term market opportunities for solar thermal energy systems. Plants using electricity as their primary fuel for industrial process heat were identified, on the basis of their high fuel prices, as attractive early entry markets for solar energy. Additional opportunities were reflected in plants that had accomplished much of their conservation plans, or bad sizeable percentages of their operating budgets committed to energy expenses. A suitability analysis identified eleven industrial plants as highly suitable for solar thermal applications, they included producers of fluid milk, pottery, canned and bottled soft drinks, fabricated structural metal, refined petroleum, aluminum cans, chrome and nickel plating and stamped frame metal and metal finishings.

  17. Market development directory for solar industrial process heat systems

    SciTech Connect

    1980-02-01

    The purpose of this directory is to provide a basis for market development activities through a location listing of key trade associations, trade periodicals, and key firms for three target groups. Potential industrial users and potential IPH system designers were identified as the prime targets for market development activities. The bulk of the directory is a listing of these two groups. The third group, solar IPH equipment manufacturers, was included to provide an information source for potential industrial users and potential IPH system designers. Trade associates and their publications are listed for selected four-digit Standard Industrial Code (SIC) industries. Since industries requiring relatively lower temperature process heat probably will comprise most of the near-term market for solar IPH systems, the 80 SIC's included in this chapter have process temperature requirements less than 350/sup 0/F. Some key statistics and a location list of the largest plants (according to number of employees) in each state are included for 15 of the 80 SIC's. Architectural/engineering and consulting firms are listed which are known to have solar experience. Professional associated and periodicals to which information on solar IPH sytstems may be directed also are included. Solar equipment manufacturers and their associations are listed. The listing is based on the SERI Solar Energy Information Data Base (SEIDB).

  18. Feasibility evaluation for solar industrial process heat applications

    SciTech Connect

    Stadjuhar, S. A.

    1980-01-01

    An analytical method for assessing the feasibility of Solar Industrial Process Heat applications has been developed and implemented in a flexible, fast-calculating computer code - PROSYS/ECONMAT. The performance model PROSYS predicts long-term annual energy output for several collector types, including flat-plate, nontracking concentrator, one-axis tracking concentrator, and two-axis tracking concentrator. Solar equipment cost estimates, annual energy capacity cost, and optional net present worth analysis are provided by ECONMAT. User input consists of detailed industrial process information and optional economic parameters. Internal program data includes meteorological information for 248 US sites, characteristics of more than 20 commercially available collectors representing several generic collector types, and defaults for economic parameters. Because a fullscale conventional back-up fuel system is assumed, storage is not essential and is not included in the model.

  19. Thermal control system. [removing waste heat from industrial process spacecraft

    NASA Technical Reports Server (NTRS)

    Hewitt, D. R. (Inventor)

    1983-01-01

    The temperature of an exothermic process plant carried aboard an Earth orbiting spacecraft is regulated using a number of curved radiator panels accurately positioned in a circular arrangement to form an open receptacle. A module containing the process is insertable into the receptacle. Heat exchangers having broad exterior surfaces extending axially above the circumference of the module fit within arcuate spacings between adjacent radiator panels. Banks of variable conductance heat pipes partially embedded within and thermally coupled to the radiator panels extend across the spacings and are thermally coupled to broad exterior surfaces of the heat exchangers by flanges. Temperature sensors monitor the temperature of process fluid flowing from the module through the heat exchanges. Thermal conduction between the heat exchangers and the radiator panels is regulated by heating a control fluid within the heat pipes to vary the effective thermal length of the heat pipes in inverse proportion to changes in the temperature of the process fluid.

  20. Industrial process heat data analysis and evaluation. Volume 2

    SciTech Connect

    Lewandowski, A; Gee, R; May, K

    1984-07-01

    The Solar Energy Research Institute (SERI) has modeled seven of the Department of Energy (DOE) sponsored solar Industrial Process Heat (IPH) field experiments and has generated thermal performance predictions for each project. Additionally, these performance predictions have been compared with actual performance measurements taken at the projects. Predictions were generated using SOLIPH, an hour-by-hour computer code with the capability for modeling many types of solar IPH components and system configurations. Comparisons of reported and predicted performance resulted in good agreement when the field test reliability and availability was high. Volume I contains the main body of the work; objective model description, site configurations, model results, data comparisons, and summary. Volume II contains complete performance prediction results (tabular and graphic output) and computer program listings.

  1. Candidate thermal energy storage technologies for solar industrial process heat applications

    NASA Technical Reports Server (NTRS)

    Furman, E. R.

    1979-01-01

    A number of candidate thermal energy storage system elements were identified as having the potential for the successful application of solar industrial process heat. These elements which include storage media, containment and heat exchange are shown.

  2. Reduce Natural Gas Use in Your Industrial Process Heating Systems Trifold

    SciTech Connect

    2010-06-25

    This DOE Industrial Technologies Program fact sheet describes ten effective ways to save energy and money in industrial process heating systems by making some changes in equipment, operations, and maintenance.

  3. Solar Program Assessment: Environmental Factors - Solar Agricultural and Industrial Process Heat.

    ERIC Educational Resources Information Center

    Energy Research and Development Administration, Washington, DC. Div. of Solar Energy.

    The purpose of this report is to present and prioritize the major environmental issues associated with the further development of solar energy as a source of process heat in the industrial and agricultural sectors. To provide a background for this environmental analysis, the basic concepts and technologies of solar process heating are reviewed.…

  4. Summary of some feasibility studies for site-specific solar industrial process heat

    SciTech Connect

    1982-01-01

    Some feasibility studies for several different site specific solar industrial process heat applications are summarized. The followng applications are examined. Leather Tanning; Concrete Production: Lumber and Paper Processing; Milk Processing; Molding, Curing or Drying; Automobile Manufacture; and Food Processing and Preparation. For each application, site and process data, system design, and performance and cost estimates are summarized.

  5. Advanced Thermoelectric Materials for Efficient Waste Heat Recovery in Process Industries

    SciTech Connect

    Adam Polcyn; Moe Khaleel

    2009-01-06

    The overall objective of the project was to integrate advanced thermoelectric materials into a power generation device that could convert waste heat from an industrial process to electricity with an efficiency approaching 20%. Advanced thermoelectric materials were developed with figure-of-merit ZT of 1.5 at 275 degrees C. These materials were not successfully integrated into a power generation device. However, waste heat recovery was demonstrated from an industrial process (the combustion exhaust gas stream of an oxyfuel-fired flat glass melting furnace) using a commercially available (5% efficiency) thermoelectric generator coupled to a heat pipe. It was concluded that significant improvements both in thermoelectric material figure-of-merit and in cost-effective methods for capturing heat would be required to make thermoelectric waste heat recovery viable for widespread industrial application.

  6. Potential for Solar Industrial Process Heat in the United States: A Look at California

    SciTech Connect

    Kurup, Parthiv; Turchi, Craig

    2016-05-31

    The use of Concentrating Solar Power (CSP) collectors (e.g., parabolic trough or linear Fresnel systems) for industrial thermal applications has been increasing in global interest in the last few years. In particular, the European Union has been tracking the deployment of Solar Industrial Process Heat (SIPH) plants. Although relatively few plants have been deployed in the United States (U.S.), we establish that 29% of primary energy consumption in the U.S. manufacturing sector is used for process heating. Perhaps the best opportunities for SIPH reside in the state of California due to its excellent solar resource, strong industrial base, and solar-friendly policies. This initial analysis identified 48 TWhth/year of process heat demand in certain California industries versus a technical solar-thermal energy potential of 23,000 TWhth/year. The top five users of industrial steam in the state are highlighted and special attention paid to the food sector that has been an early adopter of SIPH in other countries. A comparison of the cost of heat from solar-thermal collectors versus the cost of industrial natural gas in California indicates that SIPH may be cost effective even under the relatively low gas prices seen in 2014. A recommended next step is the identification of pilot project candidates to promote the deployment of SIPH facilities.

  7. Potential for solar industrial process heat in the United States: A look at California

    NASA Astrophysics Data System (ADS)

    Kurup, Parthiv; Turchi, Craig

    2016-05-01

    The use of Concentrating Solar Power (CSP) collectors (e.g., parabolic trough or linear Fresnel systems) for industrial thermal applications has been increasing in global interest in the last few years. In particular, the European Union has been tracking the deployment of Solar Industrial Process Heat (SIPH) plants. Although relatively few plants have been deployed in the United States (U.S.), we establish that 29% of primary energy consumption in the U.S. manufacturing sector is used for process heating. Perhaps the best opportunities for SIPH reside in the state of California due to its excellent solar resource, strong industrial base, and solar-friendly policies. This initial analysis identified 48 TWhth/year of process heat demand in certain California industries versus a technical solar-thermal energy potential of 23,000 TWhth/year. The top five users of industrial steam in the state are highlighted and special attention paid to the food sector that has been an early adopter of SIPH in other countries. A comparison of the cost of heat from solar-thermal collectors versus the cost of industrial natural gas in California indicates that SIPH may be cost effective even under the relatively low gas prices seen in 2014. A recommended next step is the identification of pilot project candidates to promote the deployment of SIPH facilities.

  8. Compound heat pump gas turbine: an approach to energy conservation for process industries

    SciTech Connect

    Fejer, A.A.

    1980-01-01

    A compound heat pump gas turbine engine is proposed to achieve energy conservation in industrial processes that require cooling or refrigeration as well as electric power and process heat. This novel machine is basically the combination of a reversed cycle Brayton engine driven by a gas tubine, with the two engines having a common compressor. Because of this arrangement, the machine is very compact and should be relatively inexpensive to produce. Also, it can be adapted to a variety of fuels. The thermodynamic cycle and some performance characteristics of the compound engine are presented and the potential of such a machine for a meat packing plant is demonstrated. It was concluded from this study that this engine layout will result in significant reductions in engine cost, compared with systems consisting of separate components for power generation, refrigeration, and process heating. In addition, significant savings in energy consumption may be realized. Furthermore, it appears that engines of this type can be made to meet widely differing specifications as far as the split between process heat refrigeration and shaftpower is concerned. Finally, the engine can be made up of compressors, turbine stages, and heat exchangers of relatively simple design without penalties in economy, because the energy savings are achieved in this type of engine by reduction or complete elimination of waste heat, rather than high efficiencies of engine components. The possible energy savings for the meat packing industry indicate that the compound heat pump gas turbine deserves further study, including its cost, operating expenses, and environmental aspects. (LCL)

  9. Process industry demand for more efficient, more cost-effective heat exchanger tubing

    SciTech Connect

    Thors, P.

    1987-01-01

    In the future the process industry will see a bigger selection of enhanced heat transfer tubes, one of the reasons being the continued production of special patented technology involved in making them. Here the author mentions only some of the factors that might influence the increased usage of these enhanced tubes. In using more efficient tubing in a heat exchanger the designer has available the options to increase the total heat duty per unit volume, lower operating costs by reducing the mean temperature difference at a given heat duty, save material, or reduce the size and/or pumping power, among others. This can be achieved, for example, by replacing plain tubes with appropriate enhanced tubes in retubing applications, where old heat exchangers need to be upgraded and total efficiency improved. When a new heat exchanger is to be built, it is easier for the designer to include the more efficient tubing to utilize all the benefits of the increased thermal performance.

  10. Design considerations for solar industrial process heat systems: nontracking and line focus collector technologies

    SciTech Connect

    Kutscher, C.F.

    1981-03-01

    Items are listed that should be considered in each aspect of the design of a solar industrial process heat system. The collector technologies covered are flat-plate, evacuated tube, and line focus. Qualitative design considerations are stressed rather than specific design recommendations. (LEW)

  11. Industrial heat pump assessment study

    NASA Astrophysics Data System (ADS)

    Chappell, R. N.; Priebe, S. J.; Wilfert, G. L.

    1989-03-01

    This report summarizes preliminary studies that assess the potential of industrial heat pumps for reduction of process heating requirements in industries receiving power from the Bonneville Power Administration (BPA). This project was initiated at the request of BPA to determine the potential of industrial heat pumps in BPA's service area. Working from known heat pump principles and from a list of BPA's industrial customers, the authors estimated the fuel savings potential for six industries. Findings indicate that the pulp and paper industry would yield the greatest fuel savings and increased electrical consumption. Assessments presented in this report represent a cooperative effort between The Idaho National Engineering Laboratory (INEL), and Battelle-Northwest Laboratories.

  12. Process Integration Study of Cache Valley Cheese Plant [Advanced Industrial Heat Pump Applications and Evaluations

    SciTech Connect

    Eastwood, A.

    1991-10-01

    This work has carried out in two phases: Phase 1; identification of opportunities for heat pumps in industrial applications and Phase 2; evaluation of heat pumps in industrial applications. In Phase 1, pinch analysis was applied to several industrial sites to identify the best opportunities for heat pumping and other forms of heat integration. In Phase 2, more detailed analyses were undertaken, including the evaluation of a heat pump installed as a recommendation of Phase 1.

  13. End-use matching for solar industrial process heat. Final report

    SciTech Connect

    Brown, K.C.; Hooker, D.W.; Rabl, A.; Stadjuhar, S.A.; West, R.E.

    1980-01-01

    Because of the large energy demand of industry (37% of US demand) and the wide spectrum of temperatures at which heat is required, the industrial sector appears to be very suitable for the matching of solar thermal technology with industrial process heat (IPH) requirements. A methodology for end-use matching has been devised, complete with required data bases and an evaluation program PROSYS/ECONMAT. Six cities in the United States were selected for an analysis of solar applications to IPH. Typical process heat requirements for 70% of the industrial plants in each city were identified and evaluated in conjunction with meteorological and economic data for each site to determine lowest-cost solar systems for each application. The flexibility and scope of PROSYS/ECONMAT is shown in a variety of sensitivity studies that expand the results of the six-city analysis. Case studies of two industrial plants were performed to evaluate the end-use matching procedure; these results are reported.

  14. Detailed design procedure for solar industrial-process-heat systems: overview

    SciTech Connect

    Kutscher, C F

    1982-12-01

    A large number of handbooks have been written on the subject of designing solar heating and cooling systems for buildings. One of these is summarized here. Design Approaches for Solar Industrial Process Heat Systems, published in September 1982, addresses the complete spectrum of problems associated with the design of a solar IPH system. A highly general method, derived from computer simulations, is presented for determining actual energy delivered to the process load. Also covered are siting and selection of subsystem components, cost estimation, safety and environmental considerations, and installation concerns. An overview of the design methodology developed is given and some specific examples of technical issues addressed are provided.

  15. Development of a System for Thermoelectric Heat Recovery from Stationary Industrial Processes

    NASA Astrophysics Data System (ADS)

    Ebling, D. G.; Krumm, A.; Pfeiffelmann, B.; Gottschald, J.; Bruchmann, J.; Benim, A. C.; Adam, M.; Labs, R.; Herbertz, R. R.; Stunz, A.

    2016-07-01

    The hot forming process of steel requires temperatures of up to 1300°C. Usually, the invested energy is lost to the environment by the subsequent cooling of the forged parts to room temperature. Thermoelectric systems are able to recover this wasted heat by converting the heat into electrical energy and feeding it into the power grid. The proposed thermoelectric system covers an absorption surface of half a square meter, and it is equipped with 50 Bismuth-Telluride based thermoelectric generators, five cold plates, and five inverters. Measurements were performed under production conditions of the industrial environment of the forging process. The heat distribution and temperature profiles are measured and modeled based on the prevailing production conditions and geometric boundary conditions. Under quasi-stationary conditions, the thermoelectric system absorbs a heat radiation of 14.8 kW and feeds electrical power of 388 W into the power grid. The discussed model predicts the measured values with slight deviations.

  16. Recovery of waste heat from industrial slags via modified float glass process

    SciTech Connect

    Serth, R.W.; Ctvrtnicek, T.E.; McCormick, R.J.; Zanders, D.L.

    1981-01-01

    A novel process for recovering waste heat from molten slags produced as by-products in the steel, copper, and elemental phosphorus industries is investigated. The process is based on technology developed in the glass industry for the commercial production of flat glass. In this process, energy is recovered from molten slag as it cools and solidifies on the surface of a pool of molten tin. In order to determine the technical and economic feasibility of the process, an energy recovery facility designed to handle the slag from a large elemental phosphorus plant is studied. Results indicate that the process is marginally economical at current energy price levels. A number of technical uncertainties in the process design are also identified. 9 refs.

  17. Solar feasibility study for site-specific industrial-process-heat applications. Final report

    SciTech Connect

    Murray, O.L.

    1980-03-18

    This study addresses the technical feasibility of solar energy in industrial process heat (IPH) applications in Mid-America. The study was one of two contracted efforts covering the MASEC 12-state region comprised of: Illinois, Michigan, North Dakota, Indiana, Minnesota, Ohio, Iowa, Missouri, South Dakota, Kansas, Nebraska, Wisconsin. The results of our study are encouraging to the potential future role of solar energy in supplying process heat to a varied range of industries and applications. We identified and developed Case Study documentation of twenty feasible solar IPH applications covering eight major SIC groups within the Mid-American region. The geographical distribution of these applications for the existing range of solar insolation levels are shown and the characteristics of the applications are summarized. The results of the study include process identification, analysis of process heat requirements, selection of preliminary solar system characteristics, and estimation of system performance and cost. These are included in each of the 20 Case Studies. The body of the report is divided into two primary discussion sections dealing with the Study Methodology employed in the effort and the Follow-On Potential of the identified applications with regard to possible demonstration projects. The 20 applications are rated with respect to their relative overall viability and procedures are discussed for possible demonstration project embarkment. Also, a possible extension of this present feasibility study for late-comer industrial firms expressing interest appears worthy of consideration.

  18. Applications of thermal energy storage to waste heat recovery in the food processing industry

    NASA Astrophysics Data System (ADS)

    Trebilcox, G. J.; Lundberg, W. L.

    1981-03-01

    The canning segment of the food processing industry is a major energy user within that industry. Most of its energy demand is met by hot water and steam and those fluids, in addition to product cooling water, eventually flow from the processes as warm waste water. To minimize the possibility of product contamination, a large percentage of that waste water is sent directly to factory drains and sewer systems without being recycled and in many cases the thermal energy contained by the waste streams also goes unreclaimed and is lost from further use. Waste heat recovery in canning facilities can be performed economically using systems that employ thermal energy storage (TES). A project was proposed in which a demonstration waste heat recovery system, including a TES feature, would be designed, installed and operated.

  19. Initial Investigation into the Potential of CSP Industrial Process Heat for the Southwest United States

    SciTech Connect

    Kurup, Parthiv; Turchi, Craig

    2015-11-01

    After significant interest in the 1970s, but relatively few deployments, the use of solar technologies for thermal applications, including enhanced oil recovery (EOR), desalination, and industrial process heat (IPH), is again receiving global interest. In particular, the European Union (EU) has been a leader in the use, development, deployment, and tracking of Solar Industrial Process Heat (SIPH) plants. The objective of this study is to ascertain U.S. market potential of IPH for concentrating collector technologies that have been developed and promoted through the U.S. Department of Energy's Concentrating Solar Power (CSP) Program. For this study, the solar-thermal collector technologies of interest are parabolic trough collectors (PTCs) and linear Fresnel (LF) systems.

  20. Design approaches for solar industrial process-heat systems: Nontracking and line-focus collector technologies

    NASA Astrophysics Data System (ADS)

    Kutscher, C. F.; Davenport, R. L.; Dougherty, D. A.; Gee, R. C.; Masterson, P. M.; May, E. K.

    1982-08-01

    The design methodology for solar industrial process heat systems is described, and an overview is given of the use of solar energy in industry. A way to determine whether solar energy makes sense for a particular application is described. The basic system configurations used to supply hot water or steam are discussed, and computer generated graphs are supplied that allow the user to select a collector type. Energy calculations are provided, including the effects of thermal losses and storage. The selection of subsystem components is described, and control systems, installation and start up details, economics, and safety and environmental issues are explained.

  1. Design approaches for solar industrial process-heat systems: nontracking and line-focus collector technologies

    SciTech Connect

    Kutscher, C.F.; Davenport, R.L.; Dougherty, D.A.; Gee, R.C.; Masterson, P.M.; May, E.K.

    1982-08-01

    The design methodology for solar industrial process heat systems is described, and an overview is given of the use of solar energy in industry. A way to determine whether solar energy makes sense for a particular application is described. The basic system configurations used to supply hot water or steam are discussed, and computer-generated graphs are supplied that allow the user to select a collector type. Detailed energy calculations are provided, including the effects of thermal losses and storage. The selection of subsystem components is described, and control systems, installation and start-up details, economics, and safety and environmental issues are explained. (LEW)

  2. Financial barriers to the use of solar-industrial-process heat

    SciTech Connect

    Not Available

    1981-03-01

    Industry concerns about solar process heat, attitudes toward investment in solar process heat, and decision processes and factors are reported. Four cases were selected from among 30 potential solar process heat installations that had been carried through the design stage, and case was analyzed using discounted cash flow to determine what internal rate of return would be earned under current tax laws over 10 years. No case showed any significant rate of return from capital invested in the solar installation. Several possible changes in the cost of solar equipment, its tax treatment or methods of financing were tested through computer simulation. A heavy load of extra tax incentives can improve the return on an investment, but such action is not recommended because they are not found to induce adoption of solar process heat, and if they were effective, capital may be drawn away from applications such as conservation were the potential to improve the nation's energy dilemma is greater. Tax shelter financing through limited partnership may be available. (LEW)

  3. Applications of thermal energy storage to waste heat recovery in the food processing industry

    NASA Astrophysics Data System (ADS)

    Wojnar, F.; Lunberg, W. L.

    1980-03-01

    A study to assess the potential for waste heat recovery in the food industry and to evaluate prospective waste heat recovery system concepts employing thermal energy storage was conducted. The study found that the recovery of waste heat in canning facilities can be performed in significant quantities using systems involving thermal energy storage that are both practical and economical. A demonstration project is proposed to determine actual waste heat recovery costs and benefits and to encourage system implementation by the food industry.

  4. Applications of thermal energy storage to waste heat recovery in the food processing industry

    NASA Technical Reports Server (NTRS)

    Wojnar, F.; Lunberg, W. L.

    1980-01-01

    A study to assess the potential for waste heat recovery in the food industry and to evaluate prospective waste heat recovery system concepts employing thermal energy storage was conducted. The study found that the recovery of waste heat in canning facilities can be performed in significant quantities using systems involving thermal energy storage that are both practical and economical. A demonstration project is proposed to determine actual waste heat recovery costs and benefits and to encourage system implementation by the food industry.

  5. Revisiting Parabolic Trough Concentrators for Industrial Process Heat in the United States

    SciTech Connect

    Turchi, Craig S.; Kurup, Parthiv; Zhu, Guangdong

    2016-06-03

    After significant interest in the 1970s, but relatively few deployments, the use of concentrating solar collectors for thermal applications, including enhanced oil recovery, desalination, and industrial process heat (IPH), is again increasing in global interest. In particular, recent advances in collector design and manufacturing have led to reduced cost per square meter of aperture area. In this study, analysis of a modern parabolic trough that is suited for use in small solar IPH (SIPH) applications predicts that the installed solar field cost can be as low as $170/m2. A slightly higher cost of $200/m2 is estimated for facilities typical of a SIPH plant size. Full project costs will include additional costs for contingency, piping and heat exchanger interface, and project indirect costs. The cost for solar-generated heat by SIPH is quantified by defining the levelized cost of heat (LCOH). California offers a favorable environment for SIPH given its good insolation, gas prices typically higher than the national average, and policies promoting solar-thermal deployment. Given historically low gas prices, competing with natural gas remains the primary challenge to deployment. However, this study finds that the solar LCOH for many regions in California is lower than the LCOH from natural gas, using a representative installed solar hardware price and the average price for industrial natural gas in California. Lastly, modification are in progress to the parabolic trough model within NREL's System Advisor Model (SAM) to allow users to more easily predict performance for these steam-generation applications.

  6. Preliminary operational results of the low temperature solar industrial process heat field tests

    NASA Astrophysics Data System (ADS)

    Kutscher, C. F.; Davenport, R. L.

    1980-06-01

    Six solar industrial process heat field tests have been in operation for a year or more, three are hot water systems and three are hot air systems. All are low temperature projects (process heat at temperatures below 212 F). Performance results gathered by each contractor's data acquisition system are presented and project costs and problems encountered are summarized. Flat plate, evaluated tube, and line focus collectors are all represented with collector array areas ranging from 2500 to 21,000 sq ft. Collector array efficiencies ranged form 12% to 36% with net system efficiencies from 8% to 33%. Low efficiencies are attributable in some cases to high thermal losses and, for the two projects using air collectors, are due in part to high parasitic power consumptions. Problems included industrial effluents on collectors, glazing and absorber surface failures, excessive thermal losses, freezing and overheating, control problems, and data acquisition system failure. With design and data acquisition costs excluded, costs of the projects ranged from $25/sq ft to $87/ sq ft and $499/(MBtu/yr) to $1537/(MBtu/yr).

  7. A coal-fired combustion system for industrial process heating applications

    SciTech Connect

    Not Available

    1992-09-03

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation's Phase III development contract DE-AC22-91PC91161 for a Coal-Fired Combustion System for Industrial Process Heating Applications'' is project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelling and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the current reporting period, approval of Vortec's Environmental Assessment (EA) required under the National Environmental Policy Act (NEPA) was approved. The EA approval cycle took approximately 9 months. The preliminary test program which was being held in abeyance pending approval of the EA was initiated. Six preliminary test runs were successfully competed during the period. Engineering and design activities in support of the Phase III proof of concept are continuing, and modifications to the existing test system configuration to allow performance of the preliminary tests were completed.

  8. Preliminary operational results of the low temperature-solar industrial-process-heat field tests

    NASA Astrophysics Data System (ADS)

    Kutscher, C. F.; Davenport, R. L.

    1981-06-01

    Three hot water systems and four hot air systems are evaluated. All are low-temperature projects (process heat at temperatures below 212O F). Performance results, project costs, and problems encountered are summarized. Flat-plate, evacuated-tube, and line-focus collectors are all represented in the program, with collector array areas ranging from 2500 to 21,000 sq ft. Collector array efficiencies ranged from 12% to 36% with net system efficiences from 8% to 33%. Low efficiencies are attributable in some cases to high thermal losses and, for the two projects using air collectors, are due in part to high parasitic power consumption. Problems have included industrial effluents on collectors, glazing and absorber surface failures, excessive thermal losses, freezing and overheating, control problems, and data acquisition system failure. With design and data acquisition costs excluded costs of the projects ranged from $25/sq ft to $87/sq ft and $499/MBtu/yr to $1537/MBtu/yr.

  9. Method for evaluating the potential of geothermal energy in industrial process heat applications

    SciTech Connect

    Packer, M.B.; Mikic, B.B.; Meal, H.C., Guillamon-Duch, H.

    1980-05-01

    A method is presented for evaluating the technical and economic potential of geothermal energy for industrial process heat applications. The core of the method is a computer program which can be operated either as a design analysis tool to match energy supplies and demands, or as an economic analysis tool if a particular design for the facility has already been selected. Two examples are given to illustrate the functioning of the model and to demonstrate that results reached by use of the model closely parallel those that have been determined by more traditional techniques. Other features of interest in the model include: (1) use of decision analysis techniques as well as classical methods to deal with questions relating optimization; (2) a tax analysis of current regulations governing percentage depletion for geothermal deposits; and (3) development of simplified correlations for the thermodynamic properties of salt solutions in water.

  10. The development of a coal-fired combustion system for industrial process heating applications

    SciTech Connect

    Not Available

    1992-07-16

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation's Coal-Fired Combustion System for Industrial Process Heating Applications has been selected for Phase III development under contract DE-AC22-91PC91161. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting, recycling, and refining processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase HI research effort is being focused on the development of a process heater system to be used for producing glass frits and wool fiber from boiler and incinerator ashes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. The economic evaluation of commercial scale CMS processes has begun. In order to accurately estimate the cost of the primary process vessels, preliminary designs for 25, 50, and 100 ton/day systems have been started under Task 1. This data will serve as input data for life cycle cost analysis performed as part of techno-economic evaluations. The economic evaluations of commercial CMS systems will be an integral part of the commercialization plan.

  11. The small community solar thermal power experiment. Parabolic dish technology for industrial process heat application

    NASA Technical Reports Server (NTRS)

    Polzien, R. E.; Rodriguez, D.

    1981-01-01

    Aspects of incorporating a thermal energy transport system (ETS) into a field of parabolic dish collectors for industrial process heat (IPH) applications were investigated. Specific objectives are to: (1) verify the mathematical optimization of pipe diameters and insulation thicknesses calculated by a computer code; (2) verify the cost model for pipe network costs using conventional pipe network construction; (3) develop a design and the associated production costs for incorporating risers and downcomers on a low cost concentrator (LCC); (4) investigate the cost reduction of using unconventional pipe construction technology. The pipe network design and costs for a particular IPH application, specifically solar thermally enhanced oil recovery (STEOR) are analyzed. The application involves the hybrid operation of a solar powered steam generator in conjunction with a steam generator using fossil fuels to generate STEOR steam for wells. It is concluded that the STEOR application provides a baseline pipe network geometry used for optimization studies of pipe diameter and insulation thickness, and for development of comparative cost data, and operating parameters for the design of riser/downcomer modifications to the low cost concentrator.

  12. Strategic Coupling of Advanced Induction Heating with Magnetic Field Processing Technologies Provides Innovative Solutions for Elevated Industries Demands

    SciTech Connect

    Ludtka, Mackiewicz-Ludtka; Pfaffmann, George; Ludtka, Gerard Michael

    2013-01-01

    Industry s relentless pursuit of product performance improvements is now challenging the capability of available/existing Thermal processing technologies, i.e., Heat Treating. In fact, the EPA-mandated requirement for light-weighting vehicles underscores the urgent US need for achieving higher product strength improvements.

  13. Applications of thermal energy storage to process heat and waste heat recovery in the iron and steel industry

    NASA Technical Reports Server (NTRS)

    Katter, L. B.; Peterson, D. J.

    1978-01-01

    The system identified operates from the primary arc furnace evacuation system as a heat source. Energy from the fume stream is stored as sensible energy in a solid medium (packed bed). A steam-driven turbine is arranged to generate power for peak shaving. A parametric design approach is presented since the overall system design, at optimum payback is strongly dependent upon the nature of the electric pricing structure. The scope of the project was limited to consideration of available technology so that industry-wide application could be achieved by 1985. A search of the literature, coupled with interviews with representatives of major steel producers, served as the means whereby the techniques and technologies indicated for the specific site are extrapolated to the industry as a whole and to the 1985 time frame. The conclusion of the study is that by 1985, a national yearly savings of 1.9 million barrels of oil could be realized through recovery of waste heat from primary arc furnace fume gases on an industry-wide basis. Economic studies indicate that the proposed system has a plant payback time of approximately 5 years.

  14. Process heat in California: Applications and potential for solar energy in the industrial, agricultural and commercial sectors

    NASA Technical Reports Server (NTRS)

    Barbieri, R. H.; Bartera, R. E.; Davis, E. S.; Hlavka, G. E.; Pivirotto, D. S.; Yanow, G.

    1978-01-01

    A summary of the results of a survey of potential applications of solar energy for supplying process heat requirements in the industrial, agricultural, and commercial sectors of California is presented. Technical, economic, and institutional characteristics of the three sectors are examined. Specific applications for solar energy are then discussed. Finally, implications for California energy policy are discussed along with recommendations for possible actions by the State of California.

  15. Solar energy for process heat: Design/cost studies of four industrial retrofit applications

    NASA Technical Reports Server (NTRS)

    French, R. L.; Bartera, R. E.

    1978-01-01

    Five specific California plants with potentially attractive solar applications were identified in a process heat survey. These five plants were visited, process requirements evaluated, and conceptual solar system designs were generated. Four DOE (ERDA) sponsored solar energy system demonstration projects were also reviewed and compared to the design/cost cases included in this report. In four of the five cases investigated, retrofit installations providing significant amounts of thermal energy were found to be feasible. The fifth was rejected because of the condition of the building involved, but the process (soap making) appears to be an attractive potential solar application. Costs, however, tend to be high. Several potential areas for cost reduction were identified including larger collector modules and higher duty cycles.

  16. Precision Heating Process

    NASA Technical Reports Server (NTRS)

    1992-01-01

    A heat sealing process was developed by SEBRA based on technology that originated in work with NASA's Jet Propulsion Laboratory. The project involved connecting and transferring blood and fluids between sterile plastic containers while maintaining a closed system. SEBRA markets the PIRF Process to manufacturers of medical catheters. It is a precisely controlled method of heating thermoplastic materials in a mold to form or weld catheters and other products. The process offers advantages in fast, precise welding or shape forming of catheters as well as applications in a variety of other industries.

  17. Preliminary definition and characterization of a solar industrial process heat technology and manufacturing plant for the year 2000

    SciTech Connect

    Prythero, T.; Meyer, R. T.

    1980-09-01

    A solar industrial process heat technology and an associated solar systems manufacturing plant for the year 2000 has been projected, defined, and qualitatively characterized. The technology has been defined for process heat applications requiring temperatures of 300/sup 0/C or lower, with emphasis on the 150/sup 0/ to 300/sup 0/C range. The selected solar collector technology is a parabolic trough collector of the line-focusing class. The design, structure, and material components are based upon existing and anticipated future technological developments in the solar industry. The solar system to be manufactured and assembled within a dedicated manufacturing plant is projected to consist of the collector and the major collector components, including reflector, absorber, parabolic trough structure, support stand, tracking drive mechanism, sun-sensing device and control system, couplings, etc. Major manufacturing processes to be introduced into the year 2000 plant operations are glassmaking, silvering, electroplating and plastic-forming. These operations will generate significant environmental residuals not encountered in present-day solar manufacturing plants. Important residuals include chemical vapors, acids, toxic elements (e.g. arsenic), metallic and chemical sludges, fumes from plastics, etc. The location, design, and operations of these sophisticated solar manufacturing plants will have to provide for the management of the environmental residuals.

  18. "Nanotechnology Enabled Advanced Industrial Heat Transfer Fluids"

    SciTech Connect

    Dr. Ganesh Skandan; Dr. Amit Singhal; Mr. Kenneth Eberts; Mr. Damian Sobrevilla; Prof. Jerry Shan; Stephen Tse; Toby Rossmann

    2008-06-12

    ABSTRACT Nanotechnology Enabled Advanced industrial Heat Transfer Fluids” Improving the efficiency of Industrial Heat Exchangers offers a great opportunity to improve overall process efficiencies in diverse industries such as pharmaceutical, materials manufacturing and food processing. The higher efficiencies can come in part from improved heat transfer during both cooling and heating of the material being processed. Additionally, there is great interest in enhancing the performance and reducing the weight of heat exchangers used in automotives in order to increase fuel efficiency. The goal of the Phase I program was to develop nanoparticle containing heat transfer fluids (e.g., antifreeze, water, silicone and hydrocarbon-based oils) that are used in transportation and in the chemical industry for heating, cooling and recovering waste heat. Much work has been done to date at investigating the potential use of nanoparticle-enhanced thermal fluids to improve heat transfer in heat exchangers. In most cases the effect in a commercial heat transfer fluid has been marginal at best. In the Phase I work, we demonstrated that the thermal conductivity, and hence heat transfer, of a fluid containing nanoparticles can be dramatically increased when subjected to an external influence. The increase in thermal conductivity was significantly larger than what is predicted by commonly used thermal models for two-phase materials. Additionally, the surface of the nanoparticles was engineered so as to have a minimal influence on the viscosity of the fluid. As a result, a nanoparticle-laden fluid was successfully developed that can lead to enhanced heat transfer in both industrial and automotive heat exchangers

  19. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, April 1993--June 1993

    SciTech Connect

    Not Available

    1993-07-30

    Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a ``Coal-Fired Combustion System for Industrial Process Heating Applications`` is project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the designs of the remaining major components of the integrated system were completed and the equipment was ordered. DOE has elected to modify the scope of the existing R&D program being conducted under this contract to include testing of a simulated TSCA incinerator ash. The modification will be in the form of an additional Task (Task 8 -- TSCA Ash Testing) to the original Statement of Work.

  20. Application of thermal energy storage to process heat recovery in the aluminum industry

    NASA Technical Reports Server (NTRS)

    Mccabe, J.

    1980-01-01

    The economic viability and the institutional compatibility of a district heating system in the city of Bellingham, Washington are assessed and the technical and economic advantages of using thermal energy storage methods are determined.

  1. Enhanced shell-and-tube heat eschangers for the power and process industries. Final report

    SciTech Connect

    Bergles, A.E.; Jensen, M.K.; Somerscales, E.F.; Curcio, L.A. Jr.; Trewin, R.R.

    1994-08-01

    Single-tube pool boiling tests were performed with saturated pure refrigerants and binary mixtures of refrigerants. Generally, with pure refrigerants, the High Flux surface performed better at the higher heat fluxes compared to the Turbo-B tube, and both enhanced surfaces performed significantly better than smooth surface. In tests of R-11/R-113 mixtures, the enhanced surfaces had much less degradation in heat transfer coefficient due to mixture effects compared to smooth tubes; the largest degradation occurred at a mixture of 25% R-11/75% R-113. Under boiling in saturated aqueous solution of calcium sulfate, with a single tube, effects of fouling were more pronounced at the higher heat fluxes for all surfaces. Two staggered tube bundles were tested with tube pitch-diameter ratios of 1.17 and 1.50. For the pure refrigerant, tests on the smooth-tube bundle indicated that the effects on the heat transfer coefficient of varying mass flux, quality, and tube-bundle geometry were small, except at low heat fluxes. Neither enhanced surface showed any effect with changing mass flux or quality. The binary mixture bundle-boiling tests had results that were very similar to those obtained with the pure refrigerants. When boiling a refrigerant-oil mixture, all three surfaces (smooth, High Flux, and Turbo-B) experienced a degradation in its heat transfer coefficient; no surface studied was found to be immune or vulnerable to the presence of oil than another surface.

  2. Forging; Heat Treating and Testing; Technically Oriented Industrial Materials and Process 1: 5898.05.

    ERIC Educational Resources Information Center

    Dade County Public Schools, Miami, FL.

    The course provides students with advanced and exploratory experience in the area of plastic deformation of metals and in the changing of the physical characteristics of metals by the controlled application and timed removal of heat. Course content includes goals, specific objectives, safety in forge work, forging tools and equipment, industrial…

  3. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, April 1992--June 1992

    SciTech Connect

    Not Available

    1992-09-03

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a ``Coal-Fired Combustion System for Industrial Process Heating Applications`` is project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelling and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the current reporting period, approval of Vortec`s Environmental Assessment (EA) required under the National Environmental Policy Act (NEPA) was approved. The EA approval cycle took approximately 9 months. The preliminary test program which was being held in abeyance pending approval of the EA was initiated. Six preliminary test runs were successfully competed during the period. Engineering and design activities in support of the Phase III proof of concept are continuing, and modifications to the existing test system configuration to allow performance of the preliminary tests were completed.

  4. Industrial food processing and space heating with geothermal heat. Final report, February 16, 1979-August 31, 1982

    SciTech Connect

    Kunze, J.F.; Marlor, J.K.

    1982-08-01

    A competitive aware for a cost sharing program was made to Madison County, Idaho to share in a program to develop moderate-to-low temperature geothermal energy for the heating of a large junior college, business building, public shcools and other large buildings in Rexburg, Idaho. A 3943 ft deep well was drilled at the edge of Rexburg in a region that had been probed by some shallower test holes. Temperatures measured near the 4000 ft depth were far below what was expected or needed, and drilling was abandoned at that depth. In 1981 attempts were made to restrict downward circulation into the well, but the results of this effort yielded no higher temperatures. The well is a prolific producer of 70/sup 0/F water, and could be used as a domestic water well.

  5. Coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, April 1995--June 1995

    SciTech Connect

    1995-08-01

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. This includes new installations and those existing installations that were originally designed for oil or gas firing. The data generated by these projects must be sufficient for private-sector decisions on the feasibility of using coal as the fuel of choice. This work should also provide incentives for the private sector to continue and expand the development, demonstration, and application of these combustion systems. Vortec Corporation`s Coal-Fired Combustion System for Industrial Process Heating Applications is being developed under contract DE-AC22-91PC91161 as part of this DOE development program. The current contract represents the third phase of a three-phase development program. Phase I of the program addressed the technical and economic feasibility of the process, and was initiated in 1987 and completed 1989. Phase II was initiated in 1989 and completed in 1990. During Phase II of the development, design improvements were made to critical components and the test program addressed the performance of the process using several different feedstocks. Phase III of the program was initiated September 1991 and is scheduled for completion in 1994. The Phase III research effort is being focused on the development of a process heater system to be used for producing value-added vitrified glass products from boiler/incinerator ashes and selected industrial wastes.

  6. Emulsions of crude glycerin from biodiesel processing with fuel oil for industrial heating.

    PubMed

    Mize, Hannah E; Lucio, Anthony J; Fhaner, Cassie J; Pratama, Fredy S; Robbins, Lanny A; Karpovich, David S

    2013-02-13

    There is considerable interest in using crude glycerin from biodiesel production as a heating fuel. In this work crude glycerin was emulsified into fuel oil to address difficulties with ignition and sustained combustion. Emulsions were prepared with several grades of glycerin and two grades of fuel oil using direct and phase inversion emulsification. Our findings reveal unique surfactant requirements for emulsifying glycerin into oil; these depend on the levels of several contaminants, including water, ash, and components in MONG (matter organic non-glycerin). A higher hydrophile-lipophile balance was required for a stable emulsion of crude glycerin in fuel oil compared to water in fuel oil. The high concentration of salts from biodiesel catalysts generally hindered emulsion stability. Geometric close-packing of micelles was carefully balanced to mechanically stabilize emulsions while also enabling low viscosity for pumping and fuel injection. Phase inversion emulsification produced more stable emulsions than direct emulsification. Emulsions were tested successfully as fuel for a waste oil burner.

  7. Process Improvement Study of the Rock Springs Fertilizer Complex for Chevron Chemical Company, Rock Springs, WY [Advanced Industrial Heat Pump Applications and Evaluations

    SciTech Connect

    Eastwood, A.

    1989-12-01

    This work has carried out in two phases: Phase 1; identification of opportunities for heat pumps in industrial applications and Phase 2; evaluation of heat pumps in industrial applications. In Phase 1, pinch analysis was applied to several industrial sites to identify the best opportunities for heat pumping and other forms of heat integration. In Phase 2, more detailed analyses were undertaken, including the evaluation of a heat pump installed as a recommendation of Phase 1.

  8. Process Integration Study of the Decatur HFCS Plant for American Fructose Company, Decatur, AL [Advanced Industrial Heat Pump Applications and Evaluations

    SciTech Connect

    Eastwood, A.

    1989-11-10

    This work has carried out in two phases: Phase 1, identification of opportunities for heat pumps in industrial applications and Phase 2; evaluation of heat pumps in industrial applications. In Phase 1, pinch analysis was applied to several industrial sites to identify the best opportunities for heat pumping and other forms of heat integration. In Phase 2, more detailed analyses were undertaken, including the evaluation of a heat pump installed as a recommendation of Phase 1.

  9. Recovering waste industrial heat efficiently

    SciTech Connect

    Hnat, J.G.; Bartone, L.M.; Cutting, J.C.; Patten, J.S.

    1983-03-01

    Organic Rankine Cycles (ORC's) are being used in the generation of electrical or mechanical power in situations where little demand exists for process steam. Using organic fluids in Rankine cycles improves the potential for economic recovery of waste heat. The right organic fluid can enhance the conversion efficiency by tailoring the ORC heat recovery cycle to the thermodynamic characteristics of the waste heat stream. The selection of the working fluid is affected by its flammability, toxicity, environmental impact, materials compatibility, and cost. Water, ethanol, 2-methyl Pyridine/H2O, Flourinol, Toluene, Freon R-11, and Freon R-113 are compared. An organic cycle using toluene as the working fluid is schematicized.

  10. Industrial Process Surveillance System

    DOEpatents

    Gross, Kenneth C.; Wegerich, Stephan W; Singer, Ralph M.; Mott, Jack E.

    2001-01-30

    A system and method for monitoring an industrial process and/or industrial data source. The system includes generating time varying data from industrial data sources, processing the data to obtain time correlation of the data, determining the range of data, determining learned states of normal operation and using these states to generate expected values, comparing the expected values to current actual values to identify a current state of the process closest to a learned, normal state; generating a set of modeled data, and processing the modeled data to identify a data pattern and generating an alarm upon detecting a deviation from normalcy.

  11. Effects of different industrial heating processes of milk on site-specific protein modifications and their relationship to in vitro and in vivo digestibility.

    PubMed

    Wada, Yasuaki; Lönnerdal, Bo

    2014-05-07

    Heating processes are applied to milk and dairy products to ensure their microbiological safety and shelf lives. However, how differences in "industrial" thermal treatments affect protein digestibility is still equivocal. In this study, raw milk was subjected to pasteurization, three kinds of ultra-high-temperature (UHT) treatment, and in-can sterilization and was investigated by in vitro and in vivo digestion and proteomic methods. In-can sterilized milk, followed by UHT milk samples, showed a rapid decrease in protein bands during the course of digestion. However, protein digestibility determined by a Kjeldahl procedure showed insignificant differences. Proteomic analysis revealed that lactulosyllysine, which reflects a decrease in protein digestibility, in α-lactalbumin, β-lactoglobulin, and caseins was higher in in-can sterilized milk, followed by UHT milk samples. Thus, industrial heating may improve the digestibility of milk proteins by denaturation, but the improvement is likely to be offset by heat-derived modifications involved in decreased protein digestibility.

  12. Antinutritional factors and functionality of protein-rich fractions of industrial guar meal as affected by heat processing.

    PubMed

    Nidhina, N; Muthukumar, S P

    2015-04-15

    Proximate composition analysis and antinutritional factor composition of different fractions of industrial guar meal: raw churi (IRC), heated churi (IHC), final churi (IFC) and guar korma (IGK) were studied and compared. Protein content was found to be very high in IGK (52.7%) when compared to the churi fractions (32-33%) and the trypsin inhibitor activities were found to be negligible in all the fractions (0.58-1.8 mg/g). Single fraction (IGK) was selected for further studies, based on the protein content. The antinutritional factors of selected fractions were significantly reduced by different heat treatments. Heat treatments significantly increased the water absorbing capacity of IGK, but reduced the nitrogen solubility, emulsifying and foaming capacity. Highest L(∗) value was observed for boiled IGK, highest a(∗) and b(∗) values for roasted IGK, during colour measurement. FTIR spectral analysis revealed the presence several aromatic groups in IGK and slight modifications in the molecular structure during heat treatments.

  13. Thermal energy storage for industrial waste heat recovery

    NASA Technical Reports Server (NTRS)

    Hoffman, H. W.; Kedl, R. J.; Duscha, R. A.

    1978-01-01

    Thermal energy storage systems designed for energy conservation through the recovery, storage, and reuse of industrial process waste heat are reviewed. Consideration is given to systems developed for primary aluminum, cement, the food processing industry, paper and pulp, and primary iron and steel. Projected waste-heat recovery and energy savings are listed for each category.

  14. High-Efficiency, Cost-effective Thermoelectric Materials/Devices for Industrial Process Refrigeration and Waste Heat Recovery, STTR Phase II Final Report

    SciTech Connect

    Lin, Timothy

    2011-01-07

    This is the final report of DoE STTR Phase II project, “High-efficiency, Cost-effective Thermoelectric Materials/Devices for Industrial Process Refrigeration and Waste Heat Recovery”. The objective of this STTR project is to develop a cost-effective processing approach to produce bulk high-performance thermoelectric (TE) nanocomposites, which will enable the development of high-power, high-power-density TE modulus for waste heat recovery and industrial refrigeration. The use of this nanocomposite into TE modules are expected to bring about significant technical benefits in TE systems (e.g. enhanced energy efficiency, smaller sizes and light weight). The successful development and applications of such nanocomposite and the resultant TE modules can lead to reducing energy consumption and environmental impacts, and creating new economic development opportunities.

  15. Industrial heat pumps; Where and when

    SciTech Connect

    Ranade, S.M. ); Chao, Y.T. )

    1990-10-01

    Components such as compressors, heat exchangers, expansion valves, etc., that constitute typical heat pump systems have been around for a long time. The reverse Rankine cycle, which forms the thermodynamic basis of industrial heat pumps, has been used extensively in commercial and residential refrigeration and air conditioning systems. Today, despite this familiarity and experience with its components, the industrial heat pump itself remains an enigma. This is probably due to either lack of information or misinformation regarding its industrial applications. The primary objectives of this article are to present an overview of types of industrial heat pumps and to provide general guidelines on their appropriate placement.

  16. Site selection and preliminary evaluation of potential solar-industrial-process-heat applications for federal buildings in Texas

    SciTech Connect

    Branz, M A

    1980-09-30

    The potential for solr process heat applications for federal buildings in Texas is assessed. The three sites considered are Reese Air Force Base, Lubbock; Fort Bliss, El Paso; and Dyess Air Force Base, Abilene. The application at Lubbock is an electroplating and descaling facility for aircraft maintenance. The one at El Paso is a laundry facility. The Abilene system would use solar heat to preheat boiler feedwater makeup for the base hospital boiler plant. The Lubbock site is found to be the most appropriate one for a demonstration plant, with the Abilene site as an alternate. The processes at each site are described. A preliminary evaluation of the potential contribution by solar energy to the electroplating facility at Reese AFB is included. (LEW)

  17. An analysis of the technical and economic performance of a parabolic trough concentrator for solar industrial process heat application

    NASA Astrophysics Data System (ADS)

    Clark, J. A.

    1982-09-01

    Design parameters and economic projections of importance to the commercial realization of mass-produced parabolic trough solar concentrators as industrial heat suppliers are presented. Numerical formulas are defined for obtaining a figure of merit for the thermal efficiency of a concentrator, taking into account the reflectivity, the mirror-receiver intercept factor, the end loss factor, tracking and misalignment errors, the absorptivity-transmissivity product at normal incidence of the receiver tube and its glass envelope, and durability. An economic analysis which includes all costs, tax write-offs, comparisons with conventional fuels, inflation rate, time of borrowing, maintenance, profits, and conversion efficiencies is developed. It was determined that the trough systems will become competitive in the U.S. when installed costs are $15.79/sq ft over a 10-yr investment period

  18. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, July 1993--September 1993

    SciTech Connect

    Not Available

    1993-10-30

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase 3 research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase 3 project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the major effort was completing some of the system modification installation designs, completing industry funded testing, developing a surrogate TSCA ash composition, and completing the TSCA ash Test Plan. The installation designs will be used for the equipment modifications planned for the end of CY 93. The industry funded testing consisted of vitrifying Spent Aluminum Potliner (SPL) which is a listed hazardous waste. This testing has verified that SPL can be vitrified into a safe, recyclable glass product. Some results from this testing are provided in Section 2.2.1. The surrogate TSCA ash composition was developed with input from various DOE laboratories and subcontractors. The surrogate ash consists of a mixture of MSW fly ash and bottom ash spiked with heavy metal contaminants. The levels of metal additives are sufficient to ascertain the partitioning of the contaminants between the glass and effluent flow streams. Details of the surrogate composition and the planned testing is provided in Section 4.2.2.

  19. Bioelectrochemical Integration of Waste Heat Recovery, Waste-to- Energy Conversion, and Waste-to-Chemical Conversion with Industrial Gas and Chemical Manufacturing Processes

    SciTech Connect

    Mac Dougall, James

    2016-02-05

    Many U.S. manufacturing facilities generate unrecovered, low-grade waste heat, and also generate or are located near organic-content waste effluents. Bioelectrochemical systems, such as microbial fuel cells and microbial electrolysis cells, provide a means to convert organic-content effluents into electric power and useful chemical products. A novel biochemical electrical system for industrial manufacturing processes uniquely integrates both waste heat recovery and waste effluent conversion, thereby significantly reducing manufacturing energy requirements. This project will enable the further development of this technology so that it can be applied across a wide variety of US manufacturing segments, including the chemical, food, pharmaceutical, refinery, and pulp and paper industries. It is conservatively estimated that adoption of this technology could provide nearly 40 TBtu/yr of energy, or more than 1% of the U.S. total industrial electricity use, while reducing CO2 emissions by more than 6 million tons per year. Commercialization of this technology will make a significant contribution to DOE’s Industrial Technology Program goals for doubling energy efficiency and providing a more robust and competitive domestic manufacturing base.

  20. EDITORIAL: Industrial Process Tomography

    NASA Astrophysics Data System (ADS)

    Anton Johansen, Geir; Wang, Mi

    2008-09-01

    There has been tremendous development within measurement science and technology over the past couple of decades. New sensor technologies and compact versatile signal recovery electronics are continuously expanding the limits of what can be measured and the accuracy with which this can be done. Miniaturization of sensors and the use of nanotechnology push these limits further. Also, thanks to powerful and cost-effective computer systems, sophisticated measurement and reconstruction algorithms previously only accessible in advanced laboratories are now available for in situ online measurement systems. The process industries increasingly require more process-related information, motivated by key issues such as improved process control, process utilization and process yields, ultimately driven by cost-effectiveness, quality assurance, environmental and safety demands. Industrial process tomography methods have taken advantage of the general progress in measurement science, and aim at providing more information, both quantitatively and qualitatively, on multiphase systems and their dynamics. The typical approach for such systems has been to carry out one local or bulk measurement and assume that this is representative of the whole system. In some cases, this is sufficient. However, there are many complex systems where the component distribution varies continuously and often unpredictably in space and time. The foundation of industrial tomography is to conduct several measurements around the periphery of a multiphase process, and use these measurements to unravel the cross-sectional distribution of the process components in time and space. This information is used in the design and optimization of industrial processes and process equipment, and also to improve the accuracy of multiphase system measurements in general. In this issue we are proud to present a selection of the 145 papers presented at the 5th World Congress on Industrial Process Tomography in Bergen

  1. Improving Process Heating System Performance v3

    SciTech Connect

    2016-04-11

    Improving Process Heating System Performance: A Sourcebook for Industry is a development of the U.S. Department of Energy (DOE) Advanced Manufacturing Office (AMO) and the Industrial Heating Equipment Association (IHEA). The AMO and IHEA undertook this project as part of an series of sourcebook publications developed by AMO on energy-consuming industrial systems, and opportunities to improve performance. Other topics in this series include compressed air systems, pumping systems, fan systems, steam systems, and motors and drives

  2. Phase Change Heat Transfer Device for Process Heat Applications

    SciTech Connect

    Piyush Sabharwall; Mike Patterson; Vivek Utgikar; Fred Gunnerson

    2010-10-01

    The next generation nuclear plant (NGNP) will most likely produce electricity and process heat, with both being considered for hydrogen production. To capture nuclear process heat, and transport it to a distant industrial facility requires a high temperature system of heat exchangers, pumps and/or compressors. The heat transfer system is particularly challenging not only due to the elevated temperatures (up to approx.1300 K) and industrial scale power transport (=50MW), but also due to a potentially large separation distance between the nuclear and industrial plants (100+m) dictated by safety and licensing mandates. The work reported here is the preliminary analysis of two-phase thermosyphon heat transfer performance with alkali metals. A thermosyphon is a thermal device for transporting heat from one point to another with quite extraordinary properties. In contrast to single-phased forced convective heat transfer via ‘pumping a fluid’, a thermosyphon (also called a wickless heat pipe) transfers heat through the vaporization/condensing process. The condensate is further returned to the hot source by gravity, i.e., without any requirement of pumps or compressors. With this mode of heat transfer, the thermosyphon has the capability to transport heat at high rates over appreciable distances, virtually isothermally and without any requirement for external pumping devices. Two-phase heat transfer by a thermosyphon has the advantage of high enthalpy transport that includes the sensible heat of the liquid, the latent heat of vaporization, and vapor superheat. In contrast, single-phase forced convection transports only the sensible heat of the fluid. Additionally, vapor-phase velocities within a thermosyphon are much greater than single-phase liquid velocities within a forced convective loop. Thermosyphon performance can be limited by the sonic limit (choking) of vapor flow and/or by condensate entrainment. Proper thermosyphon requires analysis of both.

  3. Microwave heating: Industrial applications. (Latest citations from the NTIS bibliographic database). Published Search

    SciTech Connect

    1995-12-01

    The bibliography contains citations concerning industrial uses and design of microwave heating equipment. Included are heating and drying of paper, industrial process heat, vulcanization, textile processing, metallurgical heat for sintering and ceramic manufacturing, food processing, and curing of polymers.(Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  4. Heat pump augmentation of nuclear process heat

    SciTech Connect

    Koutz, S.L.

    1986-03-18

    A system is described for increasing the temperature of a working fluid heated by a nuclear reactor. The system consists of: a high temperature gas cooled nuclear reactor having a core and a primary cooling loop through which a coolant is circulated so as to undergo an increase in temperature, a closed secondary loop having a working fluid therein, the cooling and secondary loops having cooperative association with an intermediate heat exchanger adapted to effect transfer of heat from the coolant to the working fluid as the working fluid passes through the intermediate heat exchanger, a heat pump connected in the secondary loop and including a turbine and a compressor through which the working fluid passes so that the working fluid undergoes an increase in temperature as it passes through the compressor, a process loop including a process chamber adapted to receive a process fluid therein, the process chamber being connected in circuit with the secondary loop so as to receive the working fluid from the compressor and transfer heat from the working fluid to the process fluid, a heat exchanger for heating the working fluid connected to the process loop for receiving heat therefrom and for transferring heat to the secondary loop prior to the working fluid passing through the compressor, the secondary loop being operative to pass the working fluid from the process chamber to the turbine so as to effect driving relation thereof, a steam generator operatively associated with the secondary loop so as to receive the working fluid from the turbine, and a steam loop having a feedwater supply and connected in circuit with the steam generator so that feedwater passing through the steam loop is heated by the steam generator, the steam loop being connected in circuit with the process chamber and adapted to pass steam to the process chamber with the process fluid.

  5. Solar process heat. Citations from the NTIS data base

    NASA Astrophysics Data System (ADS)

    Hundemann, A. S.

    1980-04-01

    Feasibility, design, cost, and economic potential of solar process heat are discussed. Potential applications to industries using hot water or steam and to heat used for dehydration processes in agriculture are covered. Contains 60 abstracts.

  6. Rapid assessment of bovine spongiform encephalopathy prion inactivation by heat treatment in yellow grease produced in the industrial manufacturing process of meat and bone meals

    PubMed Central

    2013-01-01

    Background Prions, infectious agents associated with transmissible spongiform encephalopathy, are primarily composed of the misfolded and pathogenic form (PrPSc) of the host-encoded prion protein. Because PrPSc retains infectivity after undergoing routine sterilizing processes, the cause of bovine spongiform encephalopathy (BSE) outbreaks are suspected to be feeding cattle meat and bone meals (MBMs) contaminated with the prion. To assess the validity of prion inactivation by heat treatment in yellow grease, which is produced in the industrial manufacturing process of MBMs, we pooled, homogenized, and heat treated the spinal cords of BSE-infected cows under various experimental conditions. Results Prion inactivation was analyzed quantitatively in terms of the infectivity and PrPSc of the treated samples. Following treatment at 140°C for 1 h, infectivity was reduced to 1/35 of that of the untreated samples. Treatment at 180°C for 3 h was required to reduce infectivity. However, PrPSc was detected in all heat-treated samples by using the protein misfolding cyclic amplification (PMCA) technique, which amplifies PrPScin vitro. Quantitative analysis of the inactivation efficiency of BSE PrPSc was possible with the introduction of the PMCA50, which is the dilution ratio of 10% homogenate needed to yield 50% positivity for PrPSc in amplified samples. Conclusions Log PMCA50 exhibited a strong linear correlation with the transmission rate in the bioassay; infectivity was no longer detected when the log PMCA50 of the inoculated sample was reduced to 1.75. The quantitative PMCA assay may be useful for safety evaluation for recycling and effective utilization of MBMs as an organic resource. PMID:23835086

  7. The development of a coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, January 1992--March 1992

    SciTech Connect

    Not Available

    1992-07-16

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Coal-Fired Combustion System for Industrial Process Heating Applications has been selected for Phase III development under contract DE-AC22-91PC91161. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting, recycling, and refining processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase HI research effort is being focused on the development of a process heater system to be used for producing glass frits and wool fiber from boiler and incinerator ashes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. The economic evaluation of commercial scale CMS processes has begun. In order to accurately estimate the cost of the primary process vessels, preliminary designs for 25, 50, and 100 ton/day systems have been started under Task 1. This data will serve as input data for life cycle cost analysis performed as part of techno-economic evaluations. The economic evaluations of commercial CMS systems will be an integral part of the commercialization plan.

  8. Advanced technology options for industrial heating equipment research

    SciTech Connect

    Jain, R.C.

    1992-10-01

    This document presents a strategy for a comprehensive program plan that is applicable to the Combustion Equipment Program of the DOE Office of Industrial Technologies (the program). The program seeks to develop improved heating equipment and advanced control techniques which, by improvements in combustion and beat transfer, will increase energy-use efficiency and productivity in industrial processes and allow the preferred use of abundant, low grade and waste domestic fuels. While the plan development strategy endeavors to be consistent with the programmatic goals and policies of the office, it is primarily governed by the needs and concerns of the US heating equipment industry. The program, by nature, focuses on energy intensive industrial processes. According to the DOE Manufacturing Energy Consumption Survey (MECS), the industrial sector in the US consumed about 21 quads of energy in 1988 in the form of coal, petroleum, natural gas and electricity. This energy was used as fuels for industrial boilers and furnaces, for agricultural uses, for construction, as feedstocks for chemicals and plastics, and for steel, mining, motors, engines and other industrial use over 75 percent of this energy was consumed to provide heat and power for manufacturing industries. The largest consumers of fuel energy were the primary metals, chemical and allied products, paper and allied products, and stone, clay and glass industry groups which accounted for about 60% of the total fuel energy consumed by the US manufacturing sector.

  9. Heat pump concepts for industrial use of waste heat

    SciTech Connect

    Blanco, H.P.

    1981-05-01

    Heat pump systems for recovering waste heat are considered. To compare different cycles on a consistent basis, a definition of performance based on the Second Law of Thermodynamics is presented. A high-grade heat-actuated cycle that uses a steam ejector is analyzed, but no substantial development effort is anticipated for implementing heat pumps of this type. Three residual-heat-actuated-heat pumps are analyzed. A turbine-compressor heat pump is presented that can attain relatively high delivery temperatures (approximately 120 to 130/sup 0/C from a source at 60/sup 0/C. The other two residual-heat-actuated concepts presented are absorption heat pumps. One operates on a closed cycle and the other on an open cycle. Delivery temperatures on the order of 115 10 130/sup 0/C with a 60/sup 0/C source are possible, provided that advanced heat/mass transfer configurations are developed. The open-cycle concept is an interesting possibility for heat recovery. It can, in principle, operate with lower waste heat temperatures than a closed cycle, and during the heating season it may provide both process and space heat.

  10. Heat distribution ceramic processing method

    DOEpatents

    Tiegs, Terry N.; Kiggans, Jr., James O.

    2001-01-01

    A multi-layered heat distributor system is provided for use in a microwave process. The multi-layered heat distributors includes a first inner layer of a high thermal conductivity heat distributor material, a middle insulating layer and an optional third insulating outer layer. The multi-layered heat distributor system is placed around the ceramic composition or article to be processed and located in a microwave heating system. Sufficient microwave energy is applied to provide a high density, unflawed ceramic product.

  11. Industrial Applications of Image Processing

    NASA Astrophysics Data System (ADS)

    Ciora, Radu Adrian; Simion, Carmen Mihaela

    2014-11-01

    The recent advances in sensors quality and processing power provide us with excellent tools for designing more complex image processing and pattern recognition tasks. In this paper we review the existing applications of image processing and pattern recognition in industrial engineering. First we define the role of vision in an industrial. Then a dissemination of some image processing techniques, feature extraction, object recognition and industrial robotic guidance is presented. Moreover, examples of implementations of such techniques in industry are presented. Such implementations include automated visual inspection, process control, part identification, robots control. Finally, we present some conclusions regarding the investigated topics and directions for future investigation

  12. Applications of thermal energy storage to process heat storage and recovery in the paper and pulp industry

    NASA Technical Reports Server (NTRS)

    Carr, J. H.; Hurley, P. J.; Martin, P. J.

    1978-01-01

    Applications of Thermal Energy Storage (TES) in a paper and pulp mill power house were studied as one approach to the transfer of steam production from fossil fuel boilers to waste fuel of (hog fuel) boilers. Data from specific mills were analyzed, and various TES concepts evaluated for application in the process steam supply system. Constant pressure and variable pressure steam accumulators were found to be the most attractive storage concepts for this application.

  13. Electronic waste disassembly with industrial waste heat.

    PubMed

    Chen, Mengjun; Wang, Jianbo; Chen, Haiyian; Ogunseitan, Oladele A; Zhang, Mingxin; Zang, Hongbin; Hu, Jiukun

    2013-01-01

    Waste printed circuit boards (WPCBs) are resource-rich but hazardous, demanding innovative strategies for post-consumer collection, recycling, and mining for economically precious constituents. A novel technology for disassembling electronic components from WPCBs is proposed, using hot air to melt solders and to separate the components and base boards. An automatic heated-air disassembling equipment was designed to operate at a heating source temperature at a maximum of 260 °C and an inlet pressure of 0.5 MPa. A total of 13 individual WPCBs were subjected to disassembling tests at different preheat temperatures in increments of 20 °C between 80 and 160 °C, heating source temperatures ranging from 220 to 300 °C in increments of 20 °C, and incubation periods of 1, 2, 4, 6, or 8 min. For each experimental treatment, the disassembly efficiency was calculated as the ratio of electronic components released from the board to the total number of its original components. The optimal preheat temperature, heating source temperature, and incubation period to disassemble intact components were 120 °C, 260 °C, and 2 min, respectively. The disassembly rate of small surface mount components (side length ≤ 3 mm) was 40-50% lower than that of other surface mount components and pin through hole components. On the basis of these results, a reproducible and sustainable industrial ecological protocol using steam produced by industrial exhaust heat coupled to electronic-waste recycling is proposed, providing an efficient, promising, and green method for both electronic component recovery and industrial exhaust heat reutilization.

  14. Industrial processes influenced by gravity

    NASA Technical Reports Server (NTRS)

    Ostrach, Simon

    1988-01-01

    In considering new directions for low gravity research with particular regard to broadening the number and types of industrial involvements, it is noted that transport phenomena play a vital role in diverse processes in the chemical, pharmaceutical, food, and biotech industries. Relatively little attention has been given to the role of gravity in such processes. Accordingly, numerous industrial processes and phenomena are identified which involve gravity and/or surface tension forces. Phase separations and mixing are examples that will be significantly different in low gravity conditions. A basis is presented for expanding the scope of the low gravity research program and the potential benefits of such research is indicated.

  15. Microwave heating: Industrial applications. (Latest citations from the EI Compendex*plus database). Published Search

    SciTech Connect

    1996-04-01

    The bibliography contains citations concerning industrial uses and design of microwave heating equipment. Citations discuss applications in food processing, industrial heating, vulcanization, textile finishing, metallurgical sintering, ceramic manufacturing, paper industries, and curing of polymers. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  16. District heating feasibility, Industrial Corridor, Jamestown, New York

    SciTech Connect

    Not Available

    1988-06-01

    The Industrial Corridor of Jamestown, New York, contains more than twenty industrial/manufacturing companies, whose thermal demands, in addition to space heating, include significant process heating loads. This study investigated in depth, the technical and economic feasibility of implementing a district heating system in the Industrial Corridor which can serve both process and space heating loads. Based upon the heat load assessment conducted, the study focused upon nine companies with the largest thermal demand. Alternative system implementation designs were considered including new conventional centralized boiler plants, gas turbine cogeneration, and both high temperature hot water and steam as the heat transport media in an underground distribution system. The study concluded that, in view of the nature of existing prospective customer loads being primarily steam based, the most economical system for near term phased development is a steam based system with a new conventional centrally located steam boiler plant. The economic potential for a cogeneration system was found to be sensitive to electricity buy back rates, which at present, are not attractive. Implementing a modern high temperature hot water system would require significant customer retrofit costs to convert their steam based systems to hot water, resulting in long and unattractive pay back periods. Unless customer hot water retrofit costs can be expended without penalty to the district system economics, hot water district heating is not considered economically feasible. Chapters describe heat load assessment; heat source analysis; system implementation; transmission and distribution systems assessment; institutional assessment; system economic analysis; and customer retrofit, economic analysis, and conclusions 20 figs., 22 tabs.

  17. Thermal energy storage for industrial waste heat recovery

    NASA Technical Reports Server (NTRS)

    Hoffman, H. W.; Kedl, R. J.; Duscha, R. A.

    1978-01-01

    The potential is examined for waste heat recovery and reuse through thermal energy storage in five specific industrial categories: (1) primary aluminum, (2) cement, (3) food processing, (4) paper and pulp, and (5) iron and steel. Preliminary results from Phase 1 feasibility studies suggest energy savings through fossil fuel displacement approaching 0.1 quad/yr in the 1985 period. Early implementation of recovery technologies with minimal development appears likely in the food processing and paper and pulp industries; development of the other three categories, though equally desirable, will probably require a greater investment in time and dollars.

  18. An overview of heat exchanger enhancement techniques for industrial applications

    SciTech Connect

    Somasundaram, S.; Ohadi, M.M.; Richlen, S.

    1992-06-01

    An assessment is make of selected currently available heat exchanger enhancement techniques for single- and two-phase heat transfer mechanisms to determine their practicality and commercialization potential for different industrial applications. The assessment includes a screening review of the major techniques being investigated in the research community, and identification of selected passive techniques and determine their potential limitations with respect to industrial applications. A more detailed study of the research needs and the technology gaps is being conducted to address the issues of concern for each practical application of the chosen techniques. The technical and economic feasibility and the performance benefits of incorporating a particular technique in a heat transfer process is also discussed. The potential design, operational, and manufacturing cost issues that have prevented a technique from being widely commercialized are identified.

  19. Effects of steam pretreatment and co-production with ethanol on the energy efficiency and process economics of combined biogas, heat and electricity production from industrial hemp

    PubMed Central

    2013-01-01

    Background The study presented here has used the commercial flow sheeting program Aspen Plus™ to evaluate techno-economic aspects of large-scale hemp-based processes for producing transportation fuels. The co-production of biogas, district heat and power from chopped and steam-pretreated hemp, and the co-production of ethanol, biogas, heat and power from steam-pretreated hemp were analysed. The analyses include assessments of heat demand, energy efficiency and process economics in terms of annual cash flows and minimum biogas and ethanol selling prices (MBSP and MESP). Results Producing biogas, heat and power from chopped hemp has the highest overall energy efficiency, 84% of the theoretical maximum (based on lower heating values), providing that the maximum capacity of district heat is delivered. The combined production of ethanol, biogas, heat and power has the highest energy efficiency (49%) if district heat is not produced. Neither the inclusion of steam pretreatment nor co-production with ethanol has a large impact on the MBSP. Ethanol is more expensive to produce than biogas is, but this is compensated for by its higher market price. None of the scenarios examined are economically viable, since the MBSP (EUR 103–128 per MWh) is higher than the market price of biogas (EUR 67 per MWh). The largest contribution to the cost is the cost of feedstock. Decreasing the retention time in the biogas process for low solids streams by partly replacing continuous stirred tank reactors by high-rate bioreactors decreases the MBSP. Also, recycling part of the liquid from the effluent from anaerobic digestion decreases the MBSP. The production and prices of methane and ethanol influence the process economics more than the production and prices of electricity and district heat. Conclusions To reduce the production cost of ethanol and biogas from biomass, the use of feedstocks that are cheaper than hemp, give higher output of ethanol and biogas, or combined production with

  20. New industrial heat pump applications to textile production

    SciTech Connect

    1990-12-01

    Application of pinch technology to the US industries in an early screening study has identified potential for heat pumps in several standard processes such as distillation and drying processes. Due to lack process information, the previous study was not able to draw any definite conclusion concerning the heat pump application potential in textile process. However, the commonly encountered drying process in the finishing section of textile plant has been shown to create opportunities for heat pump placement. The site selected for this study is a textile plant in North Carolina and the participating utility is Duke Power Company. The objective of this study is to further identify the energy savings potential through advanced heat pumps and other energy conservation methods developed in the context of pinch technology. The key findings of this study are as follows. The previously unrecoverable waste heat from the exhaust air can now be reclaimed through a spray type air washer and heat pump system. The recommended heat pump system recovers heat from the looper exhaust and use it to preheat the air in the gas tenter. A reduction of 50% of the gas consumption in the tenter can be achieved. The removal of lint from the exhaust air reduced the potential of air pollution. The collected lint can be burned in the boiler as a supplemental fuel source to reduce the fuel consumption in the plant. With fuel price predicted to go up and electricity price remain relatively stable in the future, the heat pump system can payback in less than three years. 15 figs., 4 tabs.

  1. Waste heat driven absorption refrigeration process and system

    DOEpatents

    Wilkinson, William H.

    1982-01-01

    Absorption cycle refrigeration processes and systems are provided which are driven by the sensible waste heat available from industrial processes and other sources. Systems are disclosed which provide a chilled water output which can be used for comfort conditioning or the like which utilize heat from sensible waste heat sources at temperatures of less than 170.degree. F. Countercurrent flow equipment is also provided to increase the efficiency of the systems and increase the utilization of available heat.

  2. Engineering Scoping Study of Thermoelectric Generator Systems for Industrial Waste Heat Recovery

    SciTech Connect

    Hendricks, Terry; Choate, William T.

    2006-11-01

    This report evaluates thermoelectric generator (TEG) systems with the intent to: 1) examine industrial processes in order to identify and quantify industrial waste heat sources that could potentially use TEGs; 2) describe the operating environment that a TEG would encounter in selected industrial processes and quantify the anticipated TEG system performance; 3) identify cost, design and/or engineering performance requirements that will be needed for TEGs to operate in the selected industrial processes; and 4) identify the research, development and deployment needed to overcome the limitations that discourage the development and use of TEGs for recovery of industrial waste heat.

  3. Monitoring the Surface Heat Island (shi) Effects of Industrial Enterprises

    NASA Astrophysics Data System (ADS)

    Şekertekin, A.; Kutoglu, Ş. H.; Kaya, S.; Marangoz, A. M.

    2016-06-01

    The aim of this study is to present the effects of industrial enterprises on Land Surface Temperature (LST) and to retrieve Surface Heat Island (SHI) maps of these regions. SHI is one of the types of Urban Heat Island (UHI) and as the urban areas grow in a city, UHI effect becomes bigger. The city centre of Zonguldak was chosen as study area and Landsat 5 satellite data were used as materials. Zonguldak has important industrial enterprises like thermal power plants and iron and steel plant. ERDEMIR is the biggest iron and steel plant in Turkey and it is one of the biggest ones in Europe, as well. There are three operating thermal power plants in the region namely CATES, ZETES1 and ZETES2. In order to investigate these industrial regions, Landsat 5 satellite data were processed using mono-window algorithm to retrieve LST and they were acquired on 11.09.1987, 18.09.2007 and 29.09.2011, respectively. The obtained results revealed that from 1987 to 2011, spatial and temporal variability in LST in industrial enterprises became higher than the surroundings. Besides, the sizes of SHIs in 2011 are bigger than the ones in 1987. For the countries and governments, having industrial enterprises is crucial for the development and it is also important to present the community better conditions in life. Thus, decision makers should consider mitigating the effects of these regions on LST.

  4. Combustion Technology for Incinerating Wastes from Air Force Industrial Processes.

    DTIC Science & Technology

    1984-02-01

    Conservation and Recovery Act and are properly disposed at cost to the Air Force. Onsite incineration with heat recovery is being considered as a...the heat released during thermal processing could reduce the costs of waste incineration. 0 * Normally, relatively small amounts of individual wastes...wastes. Task 3: Combustion Analysis. Determine and quantify the essential combustion parameters of industrial process wastes with respect to heat

  5. Reno Industrial Park geothermal district heating system

    SciTech Connect

    Lienau, P.J.

    1997-04-01

    Ten miles south of Reno, on U.S. 395 near the junction of the road to historic Virginia City, is Steamboat Hot Springs, a popular stop for travelers since the mid-1800s. Legend has it that Mark Twain named the geothermal area because it looked and sounded like a chugging Mississippi River paddle-wheeler. It is said when he first saw the steam rising from the ground he exclaimed, {open_quotes}Behold! A Steamboat in the desert.{close_quotes} Over the years, the area has been used for its relaxing and curative qualities by Indians, settlers, and geothermal experts. Since the mid-1980s five geothermal power plants have been built at Steamboat Springs and in December 1996 it was announced that the proposed largest geothermal district heating system in the U.S. would supply an industrial park in the area. The active geothermal area is located within the north-south trending graben like trough between the Carson and Virginia Ranges at the southern end of Truckee Meadows. Hot springs and other geothermal features occur over an area of about one square mile. The mid-basin location is controlled by faulting more or less parallel to the major mountain-front faults. It is believed that the heat source for the system is a cooling magmatic body at depth. The Steamboat geothermal area consists of a deep, high-temperature (215{degrees}C to 240{degrees} C) geothermal system, a shallower, moderate-temperature (160{degrees}C to 18{degrees} C) system, and a number of shallow low-temperature (30{degrees}C to 80{degrees}C) subsystems. The higher temperature systems are used for electric-power generation. It is proposed that the exit fluids from the electric power plants be used for the geothermal district heating system.

  6. Waste heat recovery: Textile industry. (Latest citations from World Textile Abstracts database). Published Search

    SciTech Connect

    Not Available

    1993-08-01

    The bibliography contains citations concerning descriptions and evaluations of waste heat recovery operations used in the textile industry. Heat recovery and utilization from wastewater streams, flue gas, finishing processes, dyeing operations, and air jet systems are presented. The use of waste heat for space heating and process preheating is considered. (Contains a minimum of 162 citations and includes a subject term index and title list.)

  7. Emerging technology from the DOE industrial heat pump program

    SciTech Connect

    Plaster, D.S.; Chappell, R.N.

    1984-01-01

    In 1976 a program was established to develop industrial heat pumps that could recover waste energy from and return it to the same process. Three research and development projects support that objective: A waste-heat-powered, steam-compression system was developed. This system, powered by a waste-heat-driven turbine, extracts 34.7 million Btu/h from dirty steam at 25 psia to produce 20.9 million Btu of clean steam per hour at 40 psia. A high-temperature Rankine system was developed with methanol as the working fluid. This system, powered by a 2500-hp electric motor, extracts 24.3 million Btu/h from dirty steam at 25 psia to produce 30 million Btu of clean steam per hour at 78 psia. A Brayton cycle solvent-recovery system was developed. This system recovers solvents from airstreams in drying ovens, restores the heat of vaporization to the airstream, and returns the solvent-free air to the drying ovens. The manufacturers began testing prototypes of all three systems in 1983. Testing of the MTI prototype is complete; the other two prototypes are presently in testing. The systems will be ready for installation at other industrial sites during 1984.

  8. Vision Systems Illuminate Industrial Processes

    NASA Technical Reports Server (NTRS)

    2013-01-01

    When NASA designs a spacecraft to undertake a new mission, innovation does not stop after the design phase. In many cases, these spacecraft are firsts of their kind, requiring not only remarkable imagination and expertise in their conception but new technologies and methods for their manufacture. In the realm of manufacturing, NASA has from necessity worked on the cutting-edge, seeking new techniques and materials for creating unprecedented structures, as well as capabilities for reducing the cost and increasing the efficiency of existing manufacturing technologies. From friction stir welding enhancements (Spinoff 2009) to thermoset composites (Spinoff 2011), NASA s innovations in manufacturing have often transferred to the public in ways that enable the expansion of the Nation s industrial productivity. NASA has long pursued ways of improving upon and ensuring quality results from manufacturing processes ranging from arc welding to thermal coating applications. But many of these processes generate blinding light (hence the need for special eyewear during welding) that obscures the process while it is happening, making it difficult to monitor and evaluate. In the 1980s, NASA partnered with a company to develop technology to address this issue. Today, that collaboration has spawned multiple commercial products that not only support effective manufacturing for private industry but also may support NASA in the use of an exciting, rapidly growing field of manufacturing ideal for long-duration space missions.

  9. Development of a coal-fired combustion system for industrial process heating applications. Phase 3 final report, November 1992--December 1994

    SciTech Connect

    1995-09-26

    A three phase research and development program has resulted in the development and commercialization of a Cyclone Melting System (CMS{trademark}), capable of being fueled by pulverized coal, natural gas, and other solid, gaseous, or liquid fuels, for the vitrification of industrial wastes. The Phase 3 research effort focused on the development of a process heater system to be used for producing value added glass products from the vitrification of boiler/incinerator ashes and industrial wastes. The primary objective of the Phase 3 project was to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential for successful commercialization. The demonstration test consisted of one test run with a duration of 105 hours, approximately one-half (46 hours) performed with coal as the primary fuel source (70% to 100%), the other half with natural gas. Approximately 50 hours of melting operation were performed vitrifying approximately 50,000 lbs of coal-fired utility boiler flyash/dolomite mixture, producing a fully-reacted vitrified product.

  10. Development of a coal-fired combustion system for industrial processing heating applications: Appendix A. Phase 3 final report, November 1992--December 1994

    SciTech Connect

    1995-09-26

    A three phase research and development program has resulted in the development and commercialization of a Cyclone Melting System (CMS{trademark}), capable of being fueled by pulverized coal, natural gas, and other solid, gaseous, or liquid fuels, for the vitrification of industrial wastes. The Phase 3 research effort focused on the development of a process heater system to be used for producing value added glass products from the vitrification of boiler/incinerator ashes and industrial wastes. The primary objective of the Phase 3 project was to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential for successful commercialization. The demonstration test consisted of one test run with a duration of 105 hours, approximately one-half (46 hours) performed with coal as the primary fuel source (70% to 100%), the other half with natural gas. Approximately 50 hours of melting operation were performed vitrifying approximately 50,000 lbs of coal-fired utility boiler flyash/dolomite mixture, producing a fully-reacted vitrified product. Appendix A contains 89 figures containing the data from the demonstration tests undertaken under Phase 3.

  11. Super-sensing through industrial process tomography

    PubMed Central

    2016-01-01

    In this introduction article, we present a brief overview of industrial process tomography. This will start by linking between the concept of industrial process tomography and super-sensing. This will follow with a brief introduction to various process tomography systems and in particular electrical tomography methods. This article is part of the themed issue ‘Supersensing through industrial process tomography’. PMID:27185965

  12. Super-sensing through industrial process tomography.

    PubMed

    Soleimani, Manuchehr

    2016-06-28

    In this introduction article, we present a brief overview of industrial process tomography. This will start by linking between the concept of industrial process tomography and super-sensing. This will follow with a brief introduction to various process tomography systems and in particular electrical tomography methods. This article is part of the themed issue 'Supersensing through industrial process tomography'.

  13. Development of a coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, January--March 1994

    SciTech Connect

    Not Available

    1994-04-30

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system, controls, and then test the complete system in order to evaluate its potential marketability. The past quarter began with a two-day test performed in January to determine the cause of pulsations in the batch feed system observed during pilot-scale testing of surrogate TSCA incinerator ash performed in December of 1993. Two different batch feedstocks were used during this test: flyash and cullet. The cause of the pulsations was traced to a worn part in the feeder located at the bottom of the batch feed tank. The problem was corrected by replacing the wom part with the corresponding part on the existing coal feed tank. A new feeder for the existing coal tank, which had previously been ordered as part of the new coal handling system, was procured and installed. The data from the pilot-scale tests performed on surrogate TSCA incinerator ash during December of 1993 was collected and analyzed. All of the glass produced during the test passed both the Toxicity characteristics Leach Procedure (TCLP) and the Product Consistency Test (PCT) by approximately two orders of magnitude.

  14. ARc Welding (Industrial Processing Series).

    DTIC Science & Technology

    ARC WELDING , *BIBLIOGRAPHIES), (*ARC WELDS, BIBLIOGRAPHIES), ALUMINUM ALLOYS, TITANIUM ALLOYS, CHROMIUM ALLOYS, METAL PLATES, SPOT WELDING , STEEL...INERT GAS WELDING , MARAGING STEELS, MICROSTRUCTURE, HEAT RESISTANT ALLOYS, HEAT RESISTANT METALS, WELDABILITY, MECHANICAL PROPERTIES, MOLYBDENUM ALLOYS, NICKEL ALLOYS, RESISTANCE WELDING

  15. DOE Solar Process Heat Program: FY1991 Solar Process Heat Prefeasibility Studies activity

    SciTech Connect

    Hewett, R.

    1992-11-01

    During fiscal year (FY) 1991, the US Department of Energy (DOE) Solar Process Heat Program implemented a Solar Process Heat Prefeasibility Studies activity. For Program purposes, a prefeasibility study is an engineering assessment that investigates the technical and economic feasibility of a solar system for a specific application for a specific end-user. The study includes an assessment of institutional issues (e.g., financing, availability of insurance, etc.) that impact the feasibility of the proposed solar project. Solar process heat technology covers solar thermal energy systems (utilizing flat plate or concentrating solar Collectors) for water heating, water preheating, cooling/refrigeration, steam generation, ventilation air heating/preheating, etc. for applications in industry, commerce, and government. The studies are selected for funding through a competitive solicitation. For FY 1991, six projects were selected for funding. As of August 31, 1992, three teams had completed their studies. This paper describes the prefeasibility studies activity, presents the results from the study performed by United Solar Technologies, and summarizes the conclusions from the studies that have been completed to date and their implications for the Solar Process Heat Program.

  16. Department of Energy solar process heat program: FY 1991 solar process heat prefeasibility studies activity

    NASA Astrophysics Data System (ADS)

    Hewett, R.

    1992-11-01

    During fiscal year (FY) 1991, the US Department of Energy (DOE) Solar Process Heat Program implemented a Solar Process Heat Prefeasibility Studies activity. For Program purposes, a prefeasibility study is an engineering assessment that investigates the technical and economic feasibility of a solar system for a specific application for a specific end-user. The study includes an assessment of institutional issues (e.g., financing, availability of insurance, etc.) that impact the feasibility of the proposed solar project. Solar process heat technology covers solar thermal energy systems (utilizing flat plate or concentrating solar collectors) for water heating, water preheating, cooling/refrigeration, steam generation, ventilation air heating/preheating, etc., for applications in industry, commerce, and government. The studies are selected for funding through a competitive solicitation. For FY-91, six projects were selected for funding. As of 31 Aug. 1992, three teams had completed their studies. This paper describes the prefeasibility studies activity, presents the results from the study performed by United Solar Technologies, and summarizes the conclusions from the studies that have been completed to date and their implications for the Solar Process Heat Program.

  17. Operational fact-finding report on heat pump systems for industrial use

    NASA Astrophysics Data System (ADS)

    Kamisawa, Jun

    1988-03-01

    Operational circumstances of heat pump systems for industrial use were widely investigated to open their successful cases in practical applications to the public and to widely spread them throughout the industrial sector. As a summary of questionaire totaled 144 cases, 79 cases were motor-operated heat pumps, 37 cases absorption heat pumps and 28 cases engine-driven heat pumps, and, in application, 65 cases were manufacturing process use, 46 cases for factory air conditioning and 5 cases for others (such as snow melting and pool water heating). Most of them were motor-operated heat pumps in application of heat sources for manufacturing process and air conditioning, however, it was recognized a trend toward spreading uses for primary industries and increasing absorption heat pumps and engine-driven heat pumps. As for successful examples, outlines of a motor-operated heat pump system for distilling alcohol at Osaka Plant of Suntory Ltd. and an absorption heat pump system for refining alcohol at Ishioka Alcohol Factory of NEDO (New Energy and Industrial Technology Development Organization) and others were illustrated. Their operational circumstances and energy conservation results were investigated.

  18. Experiments Demonstrate Geothermal Heating Process

    ERIC Educational Resources Information Center

    Roman, Harry T.

    2012-01-01

    When engineers design heat-pump-based geothermal heating systems for homes and other buildings, they can use coil loops buried around the perimeter of the structure to gather low-grade heat from the earth. As an alternative approach, they can drill well casings and store the summer's heat deep in the earth, then bring it back in the winter to warm…

  19. SOLTECH 92 proceedings: Solar Process Heat Program

    SciTech Connect

    Not Available

    1992-03-01

    This document is a limited Proceedings, documenting the presentations given at the symposia conducted by the US Department of Energy's (DOE) Solar Industrial Program and Solar Thermal Electrical Program at SOLTECH92. The SOLTECH92 national solar energy conference was held in Albuquerque, New Mexico during the period February 17--20, 1992. The National Renewable Energy Laboratory manages the Solar Industrial Program; Sandia National Laboratories (Albuquerque) manages the Solar Thermal Electric Program. The symposia sessions were as follows: (1) Solar Industrial Program and Solar Thermal Electric Program Overviews, (2) Solar Process Heat Applications, (3) Solar Decontamination of Water and Soil; (4) Solar Building Technologies, (5) Solar Thermal Electric Systems, (6) PV Applications and Technologies. For each presentation given in these symposia, these Proceedings provide a one- to two-page abstract and copies of the viewgraphs and/or 35mm slides utilized by the speaker. Some speakers provided additional materials in the interest of completeness. The materials presented in this document were not subjected to a peer review process.

  20. Applications of sonochemistry in Russian food processing industry.

    PubMed

    Krasulya, Olga; Shestakov, Sergey; Bogush, Vladimir; Potoroko, Irina; Cherepanov, Pavel; Krasulya, Boris

    2014-11-01

    In food industry, conventional methodologies such as grinding, mixing, and heat treatment are used for food processing and preservation. These processes have been well studied for many centuries and used in the conversion of raw food materials to consumable food products. This report is dedicated to the application of a cost-efficient method of energy transfer caused by acoustic cavitation effects in food processing, overall, having significant impacts on the development of relatively new area of food processing such as food sonochemistry.

  1. Heat-exchanger needs for recovering waste heat in the glass-making industry. Final report

    SciTech Connect

    Webb, R.L.; Kulkarni, A.K.

    1983-02-01

    The state of the art of waste heat recovery technology in the glass-making industry is assessed. Fouling and corrosion glass furnace regenerators are reviewed. Heat recovery from the exhaust gases leaving the brick checkers regenerator of a soda lime glass furnace is addressed. Research and development needs that will advance the use of secondary heat recovery in the glass industry are identified. (LEW)

  2. Heat Transfer in a Thermoacoustic Process

    ERIC Educational Resources Information Center

    Beke, Tamas

    2012-01-01

    Thermoacoustic instability is defined as the excitation of acoustic modes in chambers with heat sources due to the coupling between acoustic perturbations and unsteady heat addition. The major objective of this paper is to achieve accurate theoretical results in a thermoacoustic heat transfer process. We carry out a detailed heat transfer analysis…

  3. Hydrothermal industrialization: direct heat development. Final report

    SciTech Connect

    Not Available

    1982-05-01

    A description of hydrothermal resources suitable for direct applications, their associated temperatures, geographic distribution and developable capacity are given. An overview of the hydrothermal direct-heat development infrastructure is presented. Development activity is highlighted by examining known and planned geothermal direct-use applications. Underlying assumptions and results for three studies conducted to determine direct-use market penetration of geothermal energy are discussed.

  4. Process modeling and industrial energy use

    SciTech Connect

    Howe, S O; Pilati, D A; Sparrow, F T

    1980-11-01

    How the process models developed at BNL are used to analyze industrial energy use is described and illustrated. Following a brief overview of the industry modeling program, the general methodology of process modeling is discussed. The discussion highlights the important concepts, contents, inputs, and outputs of a typical process model. A model of the US pulp and paper industry is then discussed as a specific application of process modeling methodology. Case study results from the pulp and paper model illustrate how process models can be used to analyze a variety of issues. Applications addressed with the case study results include projections of energy demand, conservation technology assessment, energy-related tax policies, and sensitivity analysis. A subsequent discussion of these results supports the conclusion that industry process models are versatile and powerful tools for energy end-use modeling and conservation analysis. Information on the current status of industry models at BNL is tabulated.

  5. Industrial Waste Heat Recovery - Potential Applications, Available Technologies and Crosscutting R&D Opportunities

    SciTech Connect

    Thekdi, Arvind; Nimbalkar, Sachin U.

    2015-01-01

    The purpose of this report was to explore key areas and characteristics of industrial waste heat and its generation, barriers to waste heat recovery and use, and potential research and development (R&D) opportunities. The report also provides an overview of technologies and systems currently available for waste heat recovery and discusses the issues or barriers for each. Also included is information on emerging technologies under development or at various stages of demonstrations, and R&D opportunities cross-walked by various temperature ranges, technology areas, and energy-intensive process industries.

  6. Extraterrestrial materials processing and construction. [space industrialization

    NASA Technical Reports Server (NTRS)

    Criswell, D. R.; Waldron, R. D.; Mckenzie, J. D.

    1980-01-01

    Three different chemical processing schemes were identified for separating lunar soils into the major oxides and elements. Feedstock production for space industry; an HF acid leach process; electrorefining processes for lunar free metal and metal derived from chemical processing of lunar soils; production and use of silanes and spectrally selective materials; glass, ceramics, and electrochemistry workshops; and an econometric model of bootstrapping space industry are discussed.

  7. NGNP Process Heat Applications: Hydrogen Production Accomplishments for FY2010

    SciTech Connect

    Charles V Park

    2011-01-01

    This report summarizes FY10 accomplishments of the Next Generation Nuclear Plant (NGNP) Engineering Process Heat Applications group in support of hydrogen production technology development. This organization is responsible for systems needed to transfer high temperature heat from a high temperature gas-cooled reactor (HTGR) reactor (being developed by the INL NGNP Project) to electric power generation and to potential industrial applications including the production of hydrogen.

  8. Novel Process Revolutionizes Welding Industry

    NASA Technical Reports Server (NTRS)

    2008-01-01

    Glenn Research Center, Delphi Corporation, and the Michigan Research Institute entered into a research project to study the use of Deformation Resistance Welding (DRW) in the construction and repair of stationary structures with multiple geometries and dissimilar materials, such as those NASA might use on the Moon or Mars. Traditional welding technologies are burdened by significant business and engineering challenges, including high costs of equipment and labor, heat-affected zones, limited automation, and inconsistent quality. DRW addresses each of those issues, while drastically reducing welding, manufacturing, and maintenance costs.

  9. Foundations for Excellence in the Chemical Process Industries. Voluntary Industry Standards for Chemical Process Industries Technical Workers.

    ERIC Educational Resources Information Center

    Hofstader, Robert; Chapman, Kenneth

    This document discusses the Voluntary Industry Standards for Chemical Process Industries Technical Workers Project and issues of relevance to the education and employment of chemical laboratory technicians (CLTs) and process technicians (PTs). Section 1 consists of the following background information: overview of the chemical process industries,…

  10. Role of fuel upgrading for industry and residential heating

    SciTech Connect

    Merriam, N.W.; Gentile, R.H.

    1995-12-01

    The Koppleman Series C Process is presently being used in pilot plant tests with Wyoming coal to upgrade the Powder River Basin coal containing 30 wt% moisture and having a heating value of 8100 Btu/lb to a product containing less than 1 wt% moisture and having a heating value of 12,200 Btu/lb. This process is described.

  11. Review of thermo-physical properties, wetting and heat transfer characteristics of nanofluids and their applicability in industrial quench heat treatment

    PubMed Central

    2011-01-01

    The success of quenching process during industrial heat treatment mainly depends on the heat transfer characteristics of the quenching medium. In the case of quenching, the scope for redesigning the system or operational parameters for enhancing the heat transfer is very much limited and the emphasis should be on designing quench media with enhanced heat transfer characteristics. Recent studies on nanofluids have shown that these fluids offer improved wetting and heat transfer characteristics. Further water-based nanofluids are environment friendly as compared to mineral oil quench media. These potential advantages have led to the development of nanofluid-based quench media for heat treatment practices. In this article, thermo-physical properties, wetting and boiling heat transfer characteristics of nanofluids are reviewed and discussed. The unique thermal and heat transfer characteristics of nanofluids would be extremely useful for exploiting them as quench media for industrial heat treatment. PMID:21711877

  12. Review of thermo-physical properties, wetting and heat transfer characteristics of nanofluids and their applicability in industrial quench heat treatment.

    PubMed

    Ramesh, Gopalan; Prabhu, Narayan Kotekar

    2011-04-14

    The success of quenching process during industrial heat treatment mainly depends on the heat transfer characteristics of the quenching medium. In the case of quenching, the scope for redesigning the system or operational parameters for enhancing the heat transfer is very much limited and the emphasis should be on designing quench media with enhanced heat transfer characteristics. Recent studies on nanofluids have shown that these fluids offer improved wetting and heat transfer characteristics. Further water-based nanofluids are environment friendly as compared to mineral oil quench media. These potential advantages have led to the development of nanofluid-based quench media for heat treatment practices. In this article, thermo-physical properties, wetting and boiling heat transfer characteristics of nanofluids are reviewed and discussed. The unique thermal and heat transfer characteristics of nanofluids would be extremely useful for exploiting them as quench media for industrial heat treatment.

  13. Expert systems in the process industries

    NASA Technical Reports Server (NTRS)

    Stanley, G. M.

    1992-01-01

    This paper gives an overview of industrial applications of real-time knowledge based expert systems (KBES's) in the process industries. After a brief overview of the features of a KBES useful in process applications, the general roles of KBES's are covered. A particular focus is diagnostic applications, one of the major applications areas. Many applications are seen as an expansion of supervisory control. The lessons learned from numerous online applications are summarized.

  14. Surveillance of industrial processes with correlated parameters

    DOEpatents

    White, Andrew M.; Gross, Kenny C.; Kubic, William L.; Wigeland, Roald A.

    1996-01-01

    A system and method for surveillance of an industrial process. The system and method includes a plurality of sensors monitoring industrial process parameters, devices to convert the sensed data to computer compatible information and a computer which executes computer software directed to analyzing the sensor data to discern statistically reliable alarm conditions. The computer software is executed to remove serial correlation information and then calculate Mahalanobis distribution data to carry out a probability ratio test to determine alarm conditions.

  15. Surveillance of industrial processes with correlated parameters

    DOEpatents

    White, A.M.; Gross, K.C.; Kubic, W.L.; Wigeland, R.A.

    1996-12-17

    A system and method for surveillance of an industrial process are disclosed. The system and method includes a plurality of sensors monitoring industrial process parameters, devices to convert the sensed data to computer compatible information and a computer which executes computer software directed to analyzing the sensor data to discern statistically reliable alarm conditions. The computer software is executed to remove serial correlation information and then calculate Mahalanobis distribution data to carry out a probability ratio test to determine alarm conditions. 10 figs.

  16. Adaptive Process Control in Rubber Industry.

    PubMed

    Brause, Rüdiger W; Pietruschka, Ulf

    1998-01-01

    This paper describes the problems and an adaptive solution for process control in rubber industry. We show that the human and economical benefits of an adaptive solution for the approximation of process parameters are very attractive. The modeling of the industrial problem is done by the means of artificial neural networks. For the example of the extrusion of a rubber profile in tire production our method shows good resuits even using only a few training samples.

  17. New industrial heat pump applications to a synthetic rubber plant. Final report, Phase IIA

    SciTech Connect

    1993-12-31

    This report summarizes the results of the Phase IIA of the DOE sponsored study titled, Advanced Industrial Heat Pump Application and Evaluation. The scope of this phase of the study was to finalize the process design of the heat pump scheme, develop a process and instrumentation diagram, and a detailed cost estimate for the project. This information is essential for the site management to evaluate the economic viability and operability of the proposed heat pump design, prior to the next phase of installation and testing.

  18. Industrial uses of radiation processing in Belgium

    NASA Astrophysics Data System (ADS)

    Lacroix, J. P.

    Since 1979, the Irradiation Department of IRE, in conjunction with universities and the industrial sector, has set up an extensive programme of research, development and promotion of the radiation process applied to cross-linking and polymerization of plastics, to waste treatment and to food preservation. Starting from scratch, it is thanks to our research in this last-mentioned field that we have been able to develop and to increase the application of the irradiation process within the food industry. At present, two irradiation facilities of a total design capacity of 2.5 10 6 Ci irradiate 24 hours per day mostly for the agro-industry.

  19. Industrial waste treatment process engineering. Volume 2: Biological processes

    SciTech Connect

    Celenza, G.J.

    1999-11-01

    Industrial Waste Treatment Process Engineering is a step-by-step implementation manual in three volumes, detailing the selection and design of industrial liquid and solid waste treatment systems. It consolidates all the process engineering principles required to evaluate a wide range of industrial facilities, starting with pollution prevention and source control and ending with end-of-pipe treatment technologies. This three-volume set is a practical guide for environmental engineers with process implementation responsibilities; a one-stop resource for process engineering requirements--from plant planning to implementing specific treatment technologies for unit operations; a comprehensive reference for industrial waste treatment technologies; and includes calculations and worked problems based on industry cases. The contents of Volume 2 include: aeration; aerobic biological oxidation; activated sludge system; biological oxidation: lagoons; biological oxidation: fixed film processes; aerobic digesters; anaerobic waste treatment, anaerobic sludge treatment; and sedimentation.

  20. Using Waste Heat for External Processes (English/Chinese) (Fact Sheet)

    SciTech Connect

    Not Available

    2011-10-01

    Chinese translation of the Using Waste Heat for External Processes fact sheet. Provides suggestions on how to use waste heat in industrial applications. The temperature of exhaust gases from fuel-fired industrial processes depends mainly on the process temperature and the waste heat recovery method. Figure 1 shows the heat lost in exhaust gases at various exhaust gas temperatures and percentages of excess air. Energy from gases exhausted from higher temperature processes (primary processes) can be recovered and used for lower temperature processes (secondary processes). One example is to generate steam using waste heat boilers for the fluid heaters used in petroleum crude processing. In addition, many companies install heat exchangers on the exhaust stacks of furnaces and ovens to produce hot water or to generate hot air for space heating.

  1. Survey of potential process-heat and reject-heat utilization at a Green River nuclear-energy center

    SciTech Connect

    Jensen, C.M.; Sandquist, G.M.

    1982-03-01

    Potential uses of process heat and reject heat from a nuclear-energy center at Green River, Utah have been investigated. The remoteness of the Green River site would preclude many potential industrial uses for economical reasons such as transportation costs and lack of local markets. Water-consumption requirements would also have serious impact on some applications due to limitations imposed by other contractual agreements upon the water in the region. Several processes were identified which could be considered for the Green River site; including the use of heat to separate bitumens from tar sands, district heating, warming of greenhouses and soil, and the production of fish for game and commercial sales. The size of these industries would be limited and no single process or industry can be identified at this time which could use the full amount of low-temperature reject heat that would be generated at a NEC.

  2. On Heat in a Quantum Mechanical Process

    NASA Astrophysics Data System (ADS)

    Deesuwan, Tanapat; Anders, Janet

    2013-05-01

    Heat is the portion of energy exchange between systems in thermodynamic process which, unlike work, is always associated with the change of the entropies of the systems. In the context of quantum thermodynamics, heat process is described by an incoherent generalised quantum evolution, which is a map between two quantum states that does not preserve the entropy. Based on an information-theoretic reasoning, we propose that heat involving in a general quantum thermodynamic process can be separated into two types: one that is due to the unital subclass of the evolutions and another one that is due to the others. According to these categories, we show how the former type of heat can be incorporated into Jarzynski equality, resulting in a generalised version of the equality. We also derive a Jarzynski inequality which incorporates all heat into the picture and show that this situation is just equivalent to the presence of Maxwell's demon.

  3. The industrial processing of unidirectional fiber prepregs

    NASA Technical Reports Server (NTRS)

    Laird, B.

    1981-01-01

    Progress made in the industrial processing of preimpregnated composites with unidirectional fibers is discussed, with particular emphasis on applications within the aerospace industry. Selection of industrial materials is considered. Attention is given to the conditions justifying the use of composites and the properties required of industrial prepregs. The hardening cycle is examined for the cases of nonmodified and polymer modified resins, with attention given to the stabilization of flow, the necessary changes of state, viscosity control, and the elimination of porosity. The tooling necessary for the fabrication of a laminated plate is illustrated, and the influence of fabrication and prepreg properties on the mechanical characteristics of a laminate are indicated. Finally, the types of prepregs available and the processing procedures necessary for them are summarized.

  4. The design of an open Rankine-cycle industrial heat pump

    NASA Astrophysics Data System (ADS)

    Chaudoir, D. W.; Leibowitz, H. M.

    1982-03-01

    An open Rankine cycle heat pump is ideally suited for producing low pressure industrial process steam. Because steam serves as both the heat pump motive fluid and process fluid, the system achieves a unique simplicity and versatility. No intermediate refrigerant fluid exists for which to construct a process interface or impose a temperature limit. Interface components such as the heat pump condenser are not required. Moreover, the use of water vapor eliminates toxicity and flammability risks inherent with most closed cycle heat pump fluids. The control strategy is simple. Low pressure (subatmospheric) water vapor, generated by flashing steam at a temperature below that of the waste stream, is compressed to the process pressure and temperature by an electric motor driven, multistage compressor train.

  5. Interface design in the process industries

    NASA Technical Reports Server (NTRS)

    Beaverstock, M. C.; Stassen, H. G.; Williamson, R. A.

    1977-01-01

    Every operator runs his plant in accord with his own mental model of the process. In this sense, one characteristic of an ideal man-machine interface is that it be in harmony with that model. With this theme in mind, the paper first reviews the functions of the process operator and compares them with human operators involved in control situations previously studied outside the industrial environment (pilots, air traffic controllers, helmsmen, etc.). A brief history of the operator interface in the process industry and the traditional methodology employed in its design is then presented. Finally, a much more fundamental approach utilizing a model definition of the human operator's behavior is presented.

  6. Industrial application of semantic process mining

    NASA Astrophysics Data System (ADS)

    Espen Ingvaldsen, Jon; Atle Gulla, Jon

    2012-05-01

    Process mining relates to the extraction of non-trivial and useful information from information system event logs. It is a new research discipline that has evolved significantly since the early work on idealistic process logs. Over the last years, process mining prototypes have incorporated elements from semantics and data mining and targeted visualisation techniques that are more user-friendly to business experts and process owners. In this article, we present a framework for evaluating different aspects of enterprise process flows and address practical challenges of state-of-the-art industrial process mining. We also explore the inherent strengths of the technology for more efficient process optimisation.

  7. Course Development: Industrial or Social Process.

    ERIC Educational Resources Information Center

    Kaufman, David

    The development of course materials at the Open Learning Institute, British Columbia, Canada, is examined from two perspectives: as an industrial process and as a social process. The public institute provides distance education through paced home-study courses. The course team model used at the Institute is a system approach. Course development…

  8. Analysis of the heat setting process

    NASA Astrophysics Data System (ADS)

    Besler, N.; Gloy, Y. S.; Gries, T.

    2016-07-01

    Heat setting is an expensive and energy elaborative textile process. Heat setting is necessary to guarantee size accuracy and dimensional stability for textile materials. Depending on the material different heat setting methods such as saturated steam or hot air are used for the fixation. The research aim is to define the influence of heat setting on mechanical characteristics and to analyse the correlation of heat setting parameters for polyester. With the help of a “one factor at a time” experimental design heat setting parameters are varied. Mechanical characteristics and the material quality of heat set and not heat set material are evaluated to analyse the heat setting influence. In the described experimental design up to a temperature of 195 °C and a dwell time of 30 seconds the material shrinkage of polyester is increasing with increasing temperature and dwell time. Shrinkage in wales direction is higher than in course direction. The tensile strength in course direction stays constant whereas the tensile strength in wales direction can be increased by heat setting.

  9. 3-dimensional numerical modeling of an industrial radio frequency heating system using finite elements.

    PubMed

    Chan, T V Chow Ting; Tang, J; Younce, F

    2004-01-01

    This paper presents a new, yet simple and effective approach to modeling industrial Radio Frequency heating systems, using the wave equation applied in three dimensions instead of the conventional electrostatics method. The central idea is that the tank oscillatory circuit is excited using an external source. This then excites the applicator circuit which is then used to heat or dry the processed load. Good agreement was obtained between the experimental and numerical data, namely the S11-parameter, phase, and heating patterns for different sized loads and positions.

  10. Energy conservation and cost benefits in the dairy processing industry

    SciTech Connect

    1982-01-01

    Guidance is given on measuring energy consumption in the plant and pinpointing areas where energy-conservation activities can return the most favorable economics. General energy-conservation techniques applicable to most or all segments of the dairy processing industry, including the fluid milk segment, are emphasized. These general techniques include waste heat recovery, improvements in electric motor efficiency, added insulation, refrigeration improvements, upgrading of evaporators, and increases in boiler efficiency. Specific examples are given in which these techniques are applied to dairy processing plants. The potential for energy savings by cogeneration of process steam and electricity in the dairy industry is also discussed. Process changes primarily applicable to specific milk products which have resulted in significant energy cost savings at some facilities or which promise significant contributions in the future are examined. A summary checklist of plant housekeeping measures for energy conservation and guidelines for economic evaluation of conservation alternatives are provided. (MHR)

  11. Industrial gases offer new processing alternatives

    SciTech Connect

    Jackow, F.

    1996-07-01

    Creative use of industrial gases, such as oxygen, nitrogen, hydrogen and carbon dioxide, can provide new approaches to many chemical and industrial processes. One example is using pure oxygen to replace air for combustion, a technique that makes it possible to increase incineration efficiency and reduce the amount of nitrogen oxides produced, thus lowering a plant`s environmental impact. Recent downsizing trends, cost-reduction efforts and environmental regulations have modified the relationship between major chemical and industrial gas companies. Chemical producers are now often interested in outsourcing not only industrial gas supply but also technology and turnkey solutions. Among the benefits to the end users are enhanced safety, reduced environmental impact and improved profitability.

  12. New industrial heat pump applications to an integrated thermomechanical pulp and paper mill

    SciTech Connect

    1991-01-01

    Application of pinch technology US industries in an early screening study done by TENSA Services (DOE/ID/12583-1) identified potential for heat pumps in several industrial sectors. Among these, processes with large evaporation units were found to be some of the most promising sectors for advanced heat pump placement. This report summarizes the results of a study for Bowater Incorporated, Carolina Division. The units selected for this study are the thermo-mechanical pulper (TMP), kraft digester, evaporators, boiler feed water (BFW) train and pulp dryer. Based on the present level of operation, the following recommendations are made: 1. Install a mechanical vapor compression (MVR) heat pump between the TMP mill and {number sign}3 evaporator. This heat pump will compress the 22 psig steam from the TMP heat recovery system and use it to replace about 70% of the 60 psig steam required in {number sign} evaporator. The boiler feed water heat losses (in the low pressure deaerator) will be supplied by heat available in the TMR's zero psig vent steam. 2. Study the digester to verify the practicality of installing an MVR heat pump which will compress the dirty weapons from the cyclone separator. The compressed vapors can be directly injected into the digester and thus reduce the 135 psig steam consumption. 31 figs., 9 tabs.

  13. Gravity-dependent transport in industrial processes

    NASA Technical Reports Server (NTRS)

    Ostrach, Simon; Kamotani, Yasuhiro

    1994-01-01

    Gravity-dependent transport phenomena in various industrial processes are investigated in order to address a broader range of microgravity phenomena and to develop new applications of microgravity. A number of important topics are identified and analyzed in detail. The present article describes results on coating flow, zeolite growth, and rotating electrochemical system.

  14. Digital Image Processing in Private Industry.

    ERIC Educational Resources Information Center

    Moore, Connie

    1986-01-01

    Examines various types of private industry optical disk installations in terms of business requirements for digital image systems in five areas: records management; transaction processing; engineering/manufacturing; information distribution; and office automation. Approaches for implementing image systems are addressed as well as key success…

  15. Guidebook for solar process-heat applications

    NASA Astrophysics Data System (ADS)

    Fazzolare, R.; Mignon, G.; Campoy, L.; Luttmann, F.

    1981-01-01

    The potential for solar process heat in Arizona and some of the general technical aspects of solar, such as insolation, siting, and process analysis are explored. Major aspects of a solar plant design are presented. Collectors, storage, and heat exchange are discussed. Reducing hardware costs to annual dollar benefits is also discussed. Rate of return, cash flow, and payback are discussed as they relate to solar systems. Design analysis procedures are presented. The design cost optimization techniques using a yearly computer simulation of a solar process operation is demonstrated.

  16. Downstream processing in the biotechnology industry.

    PubMed

    Kalyanpur, Manohar

    2002-09-01

    The biotechnology industry today employs recombinant bacteria, mammalian cells, and transgenic animals for the production of high-value therapeutic proteins. This article reviews the techniques employed in this industry for the recovery of these products. The methods reviewed extend from the centrifugation and membrane filtration for the initial clarification of crude culture media to the final purification of the products by a variety of membrane-based and chromatographic methods. The subject of process validation including validation of the removal of bacterial and viral contaminants from the final products is also discussed with special reference to the latest regulatory guidelines.

  17. Chemicals Industry New Process Chemistry Roadmap

    SciTech Connect

    none,

    2000-08-01

    The Materials Technology I workshop was held in November 1998 to address future research needs for materials technology that will support the chemical industry. Areas covered included disassembly, recovery, reuse and renewable technology; new materials; and materials measurement and characterization. The Materials Technology II workshop was held in September 1999 and covered additives, modeling and prediction and an additional segment on new materials. Materials Technology Institute (MTI) for the Chemical Process Industries, Inc. and Air Products & Chemicals lead the workshops. The Materials Technology Roadmap presents the results from both workshops.

  18. FTIR monitoring of industrial scale CVD processes

    NASA Astrophysics Data System (ADS)

    Hopfe, V.; Mosebach, H.; Meyer, M.; Sheel, D.; Grählert, W.; Throl, O.; Dresler, B.

    1998-06-01

    The goal is to improve chemical vapour deposition (CVD) and infiltration (CVI) process control by a multipurpose, knowledge based feedback system. For monitoring the CVD/CVI process in-situ FTIR spectroscopic data has been identified as input information. In the presentation, three commonly used, and distinctly different, types of industrial CVD/CVI processes are taken as test cases: (i) a thermal high capacity CVI batch process for manufacturing carbon fibre reinforced SiC composites for high temperature applications, (ii) a continuously driven CVD thermal process for coating float glass for energy protection, and (iii) a laser stimulated CVD process for continuously coating bundles of thin ceramic fibers. The feasibility of the concept with FTIR in-situ monitoring as a core technology has been demonstrated. FTIR monitoring sensibly reflects process conditions.

  19. Alternative starting materials for industrial processes.

    PubMed Central

    Mitchell, J W

    1992-01-01

    In the manufacture of chemical feedstocks and subsequent processing into derivatives and materials, the U.S. chemical industry sets the current standard of excellence for technological competitiveness. This world-class leadership is attributed to the innovation and advancement of chemical engineering process technology. Whether this status is sustained over the next decade depends strongly on meeting increasingly demanding challenges stimulated by growing concerns about the safe production and use of chemicals without harmful impacts on the environment. To comply with stringent environmental regulations while remaining economically competitive, industry must exploit alternative benign starting materials and develop environmentally neutral industrial processes. Opportunities are described for development of environmentally compatible alternatives and substitutes for some of the most abundantly produced, potentially hazardous industrial chemicals now labeled as "high-priority toxic chemicals." For several other uniquely important commodity chemicals where no economically competitive, environmentally satisfactory, nontoxic alternative starting material exists, we advocate the development of new dynamic processes for the on-demand generation of toxic chemicals. In this general concept, which obviates mass storage and transportation of chemicals, toxic raw materials are produced in real time, where possible, from less-hazardous starting materials and then chemically transformed immediately into the final product. As a selected example for semiconductor technology, recent progress is reviewed for the on-demand production of arsine in turnkey electrochemical generators. Innovation of on-demand chemical generators and alternative processes provide rich areas for environmentally responsive chemical engineering processing research and development for next-generation technology. Images PMID:11607260

  20. The characterization and assessment of selected solar thermal energy systems for residential and process heat applications

    NASA Astrophysics Data System (ADS)

    Hyde, J. C.

    1980-09-01

    Results of studies of seven solar thermal energy applications are presented. Five of these are residential applications: space heating--active liquid, space heating--active air, domestic hot water--active, space heating--passive, and space heating and cooling--active liquid. Denver, Colorado, was selected as a representative location for each of the above applications. The remaining two applications produce industrial process heat: a flat plate collector system producing 50 C - 100 C hot water for a commercial laundry in Indianapolis, Indiana; and a concentrating collector system that could produce 100 C - 300 C process heat adequate to the needs of a pulp mill in Madison, Wisconsin.

  1. Coupled simulation of an electromagnetic heating process using the finite difference time domain method.

    PubMed

    Chen, Hao; Tang, Juming; Liu, Fang

    2007-01-01

    Due to the complexity of interactions between microwaves and food products, a reliable and efficient simulation model can be a very useful tool to guide the design of microwave heating systems and processes. This research developed a model to simulate coupled phenomena of electromagnetic heating and conventional heat transfer by combining commercial electromagnetic software with a customer built heat transfer model. Simulation results were presented and compared with experimental results for hot water and microwave heating in a single mode microwave system at 915 MHz. Good agreement was achieved, showing that this model was able to provide insight into industrial electromagnetic heating processes.

  2. Design, construction, operation, and evaluation of solar systems for industrial process-heat applications in the intermediate-temperature range (212/sup 0/F to 550/sup 0/F). Environmental assessment

    SciTech Connect

    1982-01-01

    The environmental impacts are assessed for a proposed 50,000 square foot field of single axis tracking, concentrating solar collectors along the Ohio River in southern Ohio. The facility is planned to produce process steam for use in the production of polystyrene. Absorbed solar energy would heat an aliphatic hydrocarbon synthetic heat transfer fluid to a maximum temperature of 500/sup 0/F. The existing environment is briefly described, particularly regarding air quality. The potential environmental impacts of the solar process heat system on the air, water, soil, endangered species and archaeological and historical resources are examined, including risks due to flood and glare and a comparison of alternatives. Also included are a Consent Judgment relating to two coal-fired boilers in violation of EPA regulations, property data of Gulf Synfluid 4CS (a candidate heat transfer fluid), piping and instrumentation diagrams and schematics, site grade and drainage plan, geological survey map, subsurface soil investigation, Ohio endangered species list, Ohio Archaeological Counsel certification list, and a study of heat transfer fluids and their properties. (LEW)

  3. Bates solar industrial process steam application environmental impact assessment

    SciTech Connect

    Not Available

    1981-06-30

    It is planned to install 34,440 square feet of linear parabolic trough solar collectors at a new corrugator plant for making corrugated boxes. The system is to operate in parallel with a fossil fuel boiler. An assessment is presented of the impacts of the solar energy system on the existing environment and to determine whether or not a more detailed environmental impact statement is needed. The environmental assessment is based on actual operational data obtained on the collector, fluid, and heat transport system. A description of the design of the solar energy system and its application is given. Also included is a discussion of the location of the new plant in Fort Worth, Texas, and of the surrounding environment. Environmental impacts are discussed in detail, and alternatives to the solar industrial process steam retrofit application are offered. It is concluded that the overall benefits from the solar industrial process heat system outweigh any negative environmental factors. Benefits include reduced fossil fuel demand, with attending reductions in air pollutants. The selection of a stable heat transfer fluid with low toxicity and biodegradable qualities minimizes environmental damage due to fluid spills, personal exposure, and degradation byproducts. The collector is found to be aesthetically attractive with minimal hazards due to glare. (LEW)

  4. A radioactive metal processing industry perspective source.

    PubMed

    Johnson, A

    2006-11-01

    The current U.S. economic environment for the disposition of radioactive waste, including very-low-activity metals, is currently experiencing relatively low radioactive disposal costs and readily available disposal space. Despite the recent market increase in demand for recycled scrap metal commodities, there is still little change in the behavior of the nuclear industry (including radioactive waste processors and radioactive scrap metal recyclers) to pursue the recycling of potentially contaminated scrap metal. The relatively low cost of traditional radioactive waste disposal combined with the perceived risks associated with recycling of previously contaminated metals means that most U.S. radioactive facility managers and stakeholders will elect not to recycle. Current technology exists and precedence has been set for prescreening (by means of bulk radioactive assay techniques) scrap metal that is not contaminated and diverting it to industrial landfills for disposal. Other processes also allow some radiologically contaminated metals to be melted and recast into products with low, but acceptable, activity levels for restricted use in the nuclear industry. A new concept is being considered that would create a centralized licensed facility for the process and disposition of "very-low-activity" metals for "directed first use." The advantages to this type of approach would include a standardized method for licensing the clearance process.

  5. Field Heat Treatment Technician: Competency Profile. Apprenticeship and Industry Training. 20908.1

    ERIC Educational Resources Information Center

    Alberta Advanced Education and Technology, 2008

    2008-01-01

    The graduate of the Field Heat Treatment Technician apprenticeship program is a certified journeyperson who will be able: (1) use heat treatment equipment to apply heat to materials in order to change a material's properties; (2) Use their knowledge of the properties of heat, industry codes and specifications to determine how heat treatment will…

  6. Effects of industrial processing on folate content in green vegetables.

    PubMed

    Delchier, Nicolas; Ringling, Christiane; Le Grandois, Julie; Aoudé-Werner, Dalal; Galland, Rachel; Georgé, Stéphane; Rychlik, Michael; Renard, Catherine M G C

    2013-08-15

    Folates are described to be sensitive to different physical parameters such as heat, light, pH and leaching. Most studies on folates degradation during processing or cooking treatments were carried out on model solutions or vegetables only with thermal treatments. Our aim was to identify which steps were involved in folates loss in industrial processing chains, and which mechanisms were underlying these losses. For this, the folates contents were monitored along an industrial canning chain of green beans and along an industrial freezing chain of spinach. Folates contents decreased significantly by 25% during the washing step for spinach in the freezing process, and by 30% in the green beans canning process after sterilisation, with 20% of the initial amount being transferred into the covering liquid. The main mechanism involved in folate loss during both canning green beans and freezing spinach was leaching. Limiting the contact between vegetables and water or using steaming seems to be an adequate measure to limit folates losses during processing.

  7. Low-temperature waste-heat recovery in the food and paper industries

    SciTech Connect

    Foell, W.K.; Lund, D.; Mitchell, J.W.; Ray, D.; Stevenson, R.; TenWolde, A.

    1980-11-01

    The potential of low-temperature waste-heat recovery technology is examined. An examination of barriers to impede waste-heat recovery is made and research programs are identified. Extensive information and data are presented in the following chapters: Waste Heat Recovery in the Wisconsin Food Industry; Waste Heat Recovery in the Wisconsin Pulp and Paper Industry; Industries' Economic Analysis of Energy Conservation Projects; Industrial Waste Heat Recovery (selection of heat-recovery heat exchangers for industrial applications, simplified procedure for selection of heat recovery heat exchangers for industrial applications, selection of heat pumps for industrial applications); Institutional Aspects of Industrial Energy Conservation (economic motivation for energy conservation and the industrial response, intrafirm idea channels and their sources, evaluation and approval of plant improvement projects, reported barriers to adopting waste heat recovery projects and recommendations for government involvement, and the final chapter is a summary with major conclusions given. Additional information is given in two appendices on the potential waste heat recovery in a cheese plant (calculation) and conditions for optimum exchanger size and break-even fuel cost. (MCW)

  8. Heat accumulation during pulsed laser materials processing.

    PubMed

    Weber, Rudolf; Graf, Thomas; Berger, Peter; Onuseit, Volkher; Wiedenmann, Margit; Freitag, Christian; Feuer, Anne

    2014-05-05

    Laser materials processing with ultra-short pulses allows very precise and high quality results with a minimum extent of the thermally affected zone. However, with increasing average laser power and repetition rates the so-called heat accumulation effect becomes a considerable issue. The following discussion presents a comprehensive analytical treatment of multi-pulse processing and reveals the basic mechanisms of heat accumulation and its consequence for the resulting processing quality. The theoretical findings can explain the experimental results achieved when drilling microholes in CrNi-steel and for cutting of CFRP. As a consequence of the presented considerations, an estimate for the maximum applicable average power for ultra-shorts pulsed laser materials processing for a given pulse repetition rate is derived.

  9. Solar augmentation for process heat with central receiver technology

    NASA Astrophysics Data System (ADS)

    Kotzé, Johannes P.; du Toit, Philip; Bode, Sebastian J.; Larmuth, James N.; Landman, Willem A.; Gauché, Paul

    2016-05-01

    Coal fired boilers are currently one of the most widespread ways to deliver process heat to industry. John Thompson Boilers (JTB) offer industrial steam supply solutions for industry and utility scale applications in Southern Africa. Transport cost add significant cost to the coal price in locations far from the coal fields in Mpumalanga, Gauteng and Limpopo. The Helio100 project developed a low cost, self-learning, wireless heliostat technology that requires no ground preparation. This is attractive as an augmentation alternative, as it can easily be installed on any open land that a client may have available. This paper explores the techno economic feasibility of solar augmentation for JTB coal fired steam boilers by comparing the fuel savings of a generic 2MW heliostat field at various locations throughout South Africa.

  10. Evaluation of geothermal energy as a heat source for the oilsands industry in Northern Alberta (Canada)

    NASA Astrophysics Data System (ADS)

    Majorowicz, J. A.; Unsworth, M.; Gray, A.; Nieuwenhuis, G.; Babadagli, T.; Walsh, N.; Weides, S.; Verveda, R.

    2012-12-01

    The extraction and processing of bitumen from the oilsands of Northern Alberta requires very large amounts of heat that is obtained by burning natural gas. At current levels, the gas used represents 6% of Canada's natural gas production. Geothermal energy could potentially provide this heat, thereby reducing both the financial costs and environmental impact of the oilsands industry. The Helmholtz Alberta Initiative is evaluating this application of geothermal energy through an integrated program of geology, geophysics, reservoir simulation and calculations of the cost benefit. A first stage in this evaluation is refining estimates of subsurface temperature beneath Northern Alberta. This has involved three stages: (1) Corrected industrial thermal data have been used to revise estimates of the upper crustal temperatures beneath the oilsands regions in Alberta. The geothermal gradient map produced using heat flow and thermal conductivity for the entire Phanerozoic column suggests that the overall gradient of the entire column is less than the gradients calculated directly from industry measurements. (2) Paleoclimatic corrections must be applied , since this region has experienced a significant increase in surface temperatures since the end of the last ice age causing a perturbation of shallow heat flow. For this reason, estimates of geothermal gradient based on shallow data are not necessarily characteristic of the whole sedimentary column and can lead to errors in temperature prediction at depth. (3) Improved measurements have been made of the thermal conductivity of the crystalline basement rocks (average = 2.9±0.8 W/m K). Thermal conductivity exhibits significant spatial variability and to a large degree controls the temperature conditions in the Precambrian crystalline basement rocks and its heat content at given heat flow-heat generation. When these steps are used to calculate subsurface temperatures, it can be shown that the temperatures required for geothermal

  11. Automated full matrix capture for industrial processes

    NASA Astrophysics Data System (ADS)

    Brown, Roy H.; Pierce, S. Gareth; Collison, Ian; Dutton, Ben; Dziewierz, Jerzy; Jackson, Joseph; Lardner, Timothy; MacLeod, Charles; Morozov, Maxim

    2015-03-01

    Full matrix capture (FMC) ultrasound can be used to generate a permanent re-focusable record of data describing the geometry of a part; a valuable asset for an inspection process. FMC is a desirable acquisition mode for automated scanning of complex geometries, as it allows compensation for surface shape in post processing and application of the total focusing method. However, automating the delivery of such FMC inspection remains a significant challenge for real industrial processes due to the high data overhead associated with the ultrasonic acquisition. The benefits of NDE delivery using six-axis industrial robots are well versed when considering complex inspection geometries, but such an approach brings additional challenges to scanning speed and positional accuracy when combined with FMC inspection. This study outlines steps taken to optimize the scanning speed and data management of a process to scan the diffusion bonded membrane of a titanium test plate. A system combining a KUKA robotic arm and a reconfigurable FMC phased array controller is presented. The speed and data implications of different scanning methods are compared, and the impacts on data visualization quality are discussed with reference to this study. For the 0.5 m2 sample considered, typical acquisitions of 18 TB/m2 were measured for a triple back wall FMC acquisition, illustrating the challenge of combining high data throughput with acceptable scanning speeds.

  12. Hierarchical Nanoceramics for Industrial Process Sensors

    SciTech Connect

    Ruud, James, A.; Brosnan, Kristen, H.; Striker, Todd; Ramaswamy, Vidya; Aceto, Steven, C.; Gao, Yan; Willson, Patrick, D.; Manoharan, Mohan; Armstrong, Eric, N., Wachsman, Eric, D.; Kao, Chi-Chang

    2011-07-15

    This project developed a robust, tunable, hierarchical nanoceramics materials platform for industrial process sensors in harsh-environments. Control of material structure at multiple length scales from nano to macro increased the sensing response of the materials to combustion gases. These materials operated at relatively high temperatures, enabling detection close to the source of combustion. It is anticipated that these materials can form the basis for a new class of sensors enabling widespread use of efficient combustion processes with closed loop feedback control in the energy-intensive industries. The first phase of the project focused on materials selection and process development, leading to hierarchical nanoceramics that were evaluated for sensing performance. The second phase focused on optimizing the materials processes and microstructures, followed by validation of performance of a prototype sensor in a laboratory combustion environment. The objectives of this project were achieved by: (1) synthesizing and optimizing hierarchical nanostructures; (2) synthesizing and optimizing sensing nanomaterials; (3) integrating sensing functionality into hierarchical nanostructures; (4) demonstrating material performance in a sensing element; and (5) validating material performance in a simulated service environment. The project developed hierarchical nanoceramic electrodes for mixed potential zirconia gas sensors with increased surface area and demonstrated tailored electrocatalytic activity operable at high temperatures enabling detection of products of combustion such as NOx close to the source of combustion. Methods were developed for synthesis of hierarchical nanostructures with high, stable surface area, integrated catalytic functionality within the structures for gas sensing, and demonstrated materials performance in harsh lab and combustion gas environments.

  13. Conceptual design of industrial process displays.

    PubMed

    Pedersen, C R; Lind, M

    1999-11-01

    Today, process displays used in industry are often designed on the basis of piping and instrumentation diagrams without any method of ensuring that the needs of the operators are fulfilled. Therefore, a method for a systematic approach to the design of process displays is needed. This paper discusses aspects of process display design taking into account both the designer's and the operator's points of view. Three aspects are emphasized: the operator tasks, the display content and the display form. The distinction between these three aspects is the basis for proposing an outline for a display design method that matches the industrial practice of modular plant design and satisfies the needs of reusability of display design solutions. The main considerations in display design in the industry are to specify the operator's activities in detail, to extract the information the operators need from the plant design specification and documentation, and finally to present this information. The form of the display is selected from existing standardized display elements such as trend curves, mimic diagrams, ecological interfaces, etc. Further knowledge is required to invent new display elements. That is, knowledge about basic visual means of presenting information and how humans perceive and interpret these means and combinations. This knowledge is required in the systematic selection of graphical items for a given display content. The industrial part of the method is first illustrated in the paper by a simple example from a plant with batch processes. Later the method is applied to develop a supervisory display for a condenser system in a nuclear power plant. The differences between the continuous plant domain of power production and the batch processes from the example are analysed and broad categories of display types are proposed. The problems involved in specification and invention of a supervisory display are analysed and conclusions from these problems are made. It is

  14. Management of waste from stone processing industry.

    PubMed

    Prasanna, K; Joseph, Kurian

    2007-10-01

    Characteristics of waste generated in stone processing industries, impact of its current disposal practices and waste recycling potential were assessed by field studies. The physical and chemical characteristics of waste are comparable to construction materials like sand and cement. The environmental issues due to the disposal of waste including that on ambient air quality were identified at respective disposal sites. It was found that the waste can be used to replace about 60% of sand and 10% of cement in concrete. Similarly the waste can replace 40% of clay in clay bricks with affecting its compressive strength.

  15. Gravity-Dependent Transport in Industrial Processes

    NASA Technical Reports Server (NTRS)

    Ostrach, Simon; Kamotani, Yasuhiro

    1996-01-01

    Gravity dependent transport phenomena in various industrial processes are investigated in order to indicate new directions for micro-gravity research that enhance the commercial success of the space program. The present article describes the commercialization possibilities of such topics associated with physicochemical transport phenomena. The topics are: coating flow, rotating electrochemical system, and convection in low Plandtl number fluids. The present study is directed to understand these phenomena, and to develop a knowledge base for their applications with emphasis to a micro-gravity environment.

  16. Greenhouse gases and the metallurgical process industry

    SciTech Connect

    Lupis, C.H.P.

    1999-10-01

    The present lecture offers a brief review of the greenhouse effect, the sources of greenhouse gases, the potential effect of these gases on global warming, the response of the international community, and the probable cost of national compliance. The specific emissions of the metallurgical process industry, particularly those of the steel and aluminum sectors, are then examined. The potential applications of life-cycle assessments and of an input-output model in programs of emissions' abatement are investigated, and, finally, a few remarks on some implications for education are presented.

  17. Case studies on heat stress related perceptions in different industrial sectors in southern India

    PubMed Central

    Balakrishnan, Kalpana; Ramalingam, Ayyappan; Dasu, Venkatesan; Stephen, Jeremiah Chinnadurai; Sivaperumal, Mohan Raj; Kumarasamy, Deepan; Mukhopadhyay, Krishnendu; Ghosh, Santu; Sambandam, Sankar

    2010-01-01

    Linkages between thermal loads and its physiological consequences have been widely studied in non-tropical developed country settings. In many developing countries like India, despite the widespread recognition of the problem, limited attempts have been made to estimate health impacts related to occupational heat stress and fewer yet to link heat stress with potential productivity losses. This is reflected in the ubiquity of workplaces with limited or no controls to reduce exposures. As a prelude to understanding the feasibility of alternative interventions in different industrial sectors, we present case studies from 10 different industrial units in Tamil Nadu, Chennai, which describe perceptions of occupational heat stress among the workers and supervisors/management. Units were selected from among those who had previously requested an assessment of workplace heat stress exposure at select locations as part of routine industrial hygiene services provided by the investigators. Since the earlier measurements were performed in response to a management request, all units were revisited to generate a simple job and process profile using checklists in order to understand the overall heat exposure situation in the concerned unit. This was followed by a simple questionnaire administration to a small subsample of employees to evaluate the perceptions of workers and supervisors/management. Finally, we retrieved available quantitative data from previous measurements of heat stress at these units to correlate prevalence of exposures with respective perceptions. Results indicate that the existing level of controls may not be sufficient for managing work-related heat stress in any of the sectors studied, with wide variations in perceived risks. There was a noticeable disconnect between worker's perceptions and their ability to secure workplace improvements related to heat stress from the management. Wider availability of engineering and administrative controls in the

  18. Public relations and the radiation processing industry

    NASA Astrophysics Data System (ADS)

    Coates, T. Donna

    The world's uneasiness and mistrust regarding anything nuclear has heightened in recent years due to events such as Chernobyl and Three Mile Island. Opinion polls and attitude surveys document the public's growing concern about issues such as the depletion of the ozone layer, the resulting greenhouse effect and exposure of our planet to cosmic radiation. Ultimately, such research reveals an underlying fear regarding the unseen impacts of modern technology on the environment and on human health. These concerns have obvious implications for the radiation processing industry, whose technology is nuclear based and not easily understood by the public. We have already seen organized nuclear opponents mobilize public anxiety, fear and misunderstanding in order to oppose the installation of radiation processing facilities and applications such as food irradiation. These opponents will no doubt try to strengthen resistance to our technology in the future. Opponents will attempt to convince the public that the risks to public and personal health and safety outweigh the benefits of our technology. We in the industry must head off any tendency for the public to see us as the "enemy". Our challenge is to counter public uneasiness and misunderstanding by effectively communicating the human benefits of our technology. Clearly it is a challenge we cannot afford to ignore.

  19. Using emulsion inversion in industrial processes.

    PubMed

    Salager, Jean-Louis; Forgiarini, Ana; Márquez, Laura; Peña, Alejandro; Pizzino, Aldo; Rodriguez, María P; Rondón-González, Marianna

    2004-05-20

    Emulsion inversion is a complex phenomenon, often perceived as an instability that is essentially uncontrollable, although many industrial processes make use of it. A research effort that started 2 decades ago has provided the two-dimensional and three-dimensional description, the categorization and the theoretical interpretation of the different kinds of emulsion inversion. A clear-cut phenomenological approach is currently available for understanding its characteristics, the factors that influence it and control it, the importance of fine-tuning the emulsification protocol, and the crucial occurrence of organized structures such as liquid crystals or multiple emulsions. The current know-how is used to analyze some industrial processes involving emulsion inversion, e.g. the attainment of a fine nutrient or cosmetic emulsion by temperature or formulation-induced transitional inversion, the preparation of a silicone oil emulsion by catastrophic phase inversion, the manufacture of a viscous polymer latex by combined inversion and the spontaneous but enigmatic inversion of emulsions used in metal working operations such as lathing or lamination.

  20. Heat pump processes induced by laser radiation

    NASA Technical Reports Server (NTRS)

    Garbuny, M.; Henningsen, T.

    1980-01-01

    A carbon dioxide laser system was constructed for the demonstration of heat pump processes induced by laser radiation. The system consisted of a frequency doubling stage, a gas reaction cell with its vacuum and high purity gas supply system, and provisions to measure the temperature changes by pressure, or alternatively, by density changes. The theoretical considerations for the choice of designs and components are dicussed.

  1. Neural networks in the process industries

    SciTech Connect

    Ben, L.R.; Heavner, L.

    1996-12-01

    Neural networks, or more precisely, artificial neural networks (ANNs), are rapidly gaining in popularity. They first began to appear on the process-control scene in the early 1990s, but have been a research focus for more than 30 years. Neural networks are really empirical models that approximate the way man thinks neurons in the human brain work. Neural-net technology is not trying to produce computerized clones, but to model nature in an effort to mimic some of the brain`s capabilities. Modeling, for the purposes of this article, means developing a mathematical description of physical phenomena. The physics and chemistry of industrial processes are usually quite complex and sometimes poorly understood. Our process understanding, and our imperfect ability to describe complexity in mathematical terms, limit fidelity of first-principle models. Computational requirements for executing these complex models are a further limitation. It is often not possible to execute first-principle model algorithms at the high rate required for online control. Nevertheless, rigorous first principle models are commonplace design tools. Process control is another matter. Important model inputs are often not available as process measurements, making real-time application difficult. In fact, engineers often use models to infer unavailable measurements. 5 figs.

  2. A performance data network for solar process heat systems

    SciTech Connect

    Barker, G.; Hale, M.J.

    1996-03-01

    A solar process heat (SPH) data network has been developed to access remote-site performance data from operational solar heat systems. Each SPH system in the data network is outfitted with monitoring equipment and a datalogger. The datalogger is accessed via modem from the data network computer at the National Renewable Energy Laboratory (NREL). The dataloggers collect both ten-minute and hourly data and download it to the data network every 24-hours for archiving, processing, and plotting. The system data collected includes energy delivered (fluid temperatures and flow rates) and site meteorological conditions, such as solar insolation and ambient temperature. The SPH performance data network was created for collecting performance data from SPH systems that are serving in industrial applications or from systems using technologies that show promise for industrial applications. The network will be used to identify areas of SPH technology needing further development, to correlate computer models with actual performance, and to improve the credibility of SPH technology. The SPH data network also provides a centralized bank of user-friendly performance data that will give prospective SPH users an indication of how actual systems perform. There are currently three systems being monitored and archived under the SPH data network: two are parabolic trough systems and the third is a flat-plate system. The two trough systems both heat water for prisons; the hot water is used for personal hygiene, kitchen operations, and laundry. The flat plate system heats water for meat processing at a slaughter house. We plan to connect another parabolic trough system to the network during the first months of 1996. We continue to look for good examples of systems using other types of collector technologies and systems serving new applications (such as absorption chilling) to include in the SPH performance data network.

  3. Heat transfer and temperature of foods during processing.

    PubMed

    Holmes, Z A; Woodburn, M

    1981-01-01

    Safety and economics concerns have accentuated an interest in energy input and consumption in the foods industry. This review article focuses on reported temperatures and temperature histories in food preparation and processing. To assist in interpreting reported data, a basic understanding of heat transfer parameters used is given. The relationships between temperature and time histories and quality effects of physical and chemical changes in foods, the production of new compounds with possible health effects, and microbiological safety are summarized. Several areas of needed research are identified.

  4. Industrial applications of process imaging and image processing

    NASA Astrophysics Data System (ADS)

    Scott, David M.; Sunshine, Gregg; Rosen, Lou; Jochen, Ed

    2001-02-01

    Process imaging is the art of visualizing events inside closed industrial processes. Image processing is the art of mathematically manipulating digitized images to extract quantitative information about such processes. Ongoing advances in camera and computer technology have made it feasible to apply these abilities to measurement needs in the chemical industry. To illustrate the point, this paper describes several applications developed at DuPont, where a variety of measurements are based on in-line, at-line, and off-line imaging. Application areas include compounding, melt extrusion, crystallization, granulation, media milling, and particle characterization. Polymer compounded with glass fiber is evaluated by a patented radioscopic (real-time X-ray imaging) technique to measure concentration and dispersion uniformity of the glass. Contamination detection in molten polymer (important for extruder operations) is provided by both proprietary and commercial on-line systems. Crystallization in production reactors is monitored using in-line probes and flow cells. Granulation is controlled by at-line measurements of granule size obtained from image processing. Tomographic imaging provides feedback for improved operation of media mills. Finally, particle characterization is provided by a robotic system that measures individual size and shape for thousands of particles without human supervision. Most of these measurements could not be accomplished with other (non-imaging) techniques.

  5. Cogeneration Technology Alternatives Study (CTAS). Volume 3: Industrial processes

    NASA Technical Reports Server (NTRS)

    Palmer, W. B.; Gerlaugh, H. E.; Priestley, R. R.

    1980-01-01

    Cogenerating electric power and process heat in single energy conversion systems rather than separately in utility plants and in process boilers is examined in terms of cost savings. The use of various advanced energy conversion systems are examined and compared with each other and with current technology systems for their savings in fuel energy, costs, and emissions in individual plants and on a national level. About fifty industrial processes from the target energy consuming sectors were used as a basis for matching a similar number of energy conversion systems that are considered as candidate which can be made available by the 1985 to 2000 time period. The sectors considered included food, textiles, lumber, paper, chemicals, petroleum, glass, and primary metals. The energy conversion systems included steam and gas turbines, diesels, thermionics, stirling, closed cycle and steam injected gas turbines, and fuel cells. Fuels considered were coal, both coal and petroleum based residual and distillate liquid fuels, and low Btu gas obtained through the on site gasification of coal. An attempt was made to use consistent assumptions and a consistent set of ground rules specified by NASA for determining performance and cost. Data and narrative descriptions of the industrial processes are given.

  6. Cogeneration Technology Alternatives Study (CTAS). Volume 3: Industrial processes

    NASA Astrophysics Data System (ADS)

    Palmer, W. B.; Gerlaugh, H. E.; Priestley, R. R.

    1980-04-01

    Cogenerating electric power and process heat in single energy conversion systems rather than separately in utility plants and in process boilers is examined in terms of cost savings. The use of various advanced energy conversion systems are examined and compared with each other and with current technology systems for their savings in fuel energy, costs, and emissions in individual plants and on a national level. About fifty industrial processes from the target energy consuming sectors were used as a basis for matching a similar number of energy conversion systems that are considered as candidate which can be made available by the 1985 to 2000 time period. The sectors considered included food, textiles, lumber, paper, chemicals, petroleum, glass, and primary metals. The energy conversion systems included steam and gas turbines, diesels, thermionics, stirling, closed cycle and steam injected gas turbines, and fuel cells. Fuels considered were coal, both coal and petroleum based residual and distillate liquid fuels, and low Btu gas obtained through the on site gasification of coal. An attempt was made to use consistent assumptions and a consistent set of ground rules specified by NASA for determining performance and cost. Data and narrative descriptions of the industrial processes are given.

  7. Processing of nickel aluminides and their industrial applications

    SciTech Connect

    Sikka, V.K. ); Mavity, J.T.; Anderson, K. )

    1991-01-01

    Ductile Ni{sub 3}Al-based alloys offer unique properties. However, their use has been limited because information is lacking regarding their processing into various product forms. This paper describes the recent progress made toward melting, electroslag remelting, and the processing of large-scale ingots of one of the Ni{sub 3}Al-based alloys. Microstructural data are presented after various homogenization treatments. Both as-cast and homogenized samples were subjected to hot-compression testing. The hot-compression data for the commercial-size ingot showed the same behavior as previously reported on the experimental heats. The status of industrial applications of nickel-aluminide alloys is also described. 12 refs., 12 figs., 2 tabs.

  8. In situ heat treatment process utilizing a closed loop heating system

    DOEpatents

    Vinegar, Harold J.; Nguyen, Scott Vinh

    2010-12-07

    Systems and methods for an in situ heat treatment process that utilizes a circulation system to heat one or more treatment areas are described herein. The circulation system may use a heated liquid heat transfer fluid that passes through piping in the formation to transfer heat to the formation. In some embodiments, the piping may be positioned in at least two of the wellbores.

  9. Simplification of simulation processes at gravity heat pipes

    NASA Astrophysics Data System (ADS)

    Hrabovský, Peter; Papučík, Štefan; Lenhard, Richard

    2016-03-01

    Water heating by heat pipe is currently the object examined on the use in sphere of recovering heat from technological processes. The heat pipe is the device for water heating that provides us a very effective way of transferring heat from the heat source (combustion) to the place of consumption (water). For the draft proposal of such equipment is produced under the required conditions mathematical model of ANSYS that verifies the actual measurements the experiments. The paper deals with the possibility of simulations of heat pipes in the process of heat transport and apposite simplification of the simulation process by defining apposite the substitutes of the solid materials with its own thermal properties that ensure a similar heat transport as a heat transfer medium in the heat pipe.

  10. THE INTEGRATION OF PROCESS HEAT APPLICATIONS TO HIGH TEMPERATURE GAS REACTORS

    SciTech Connect

    Michael G. McKellar

    2011-11-01

    A high temperature gas reactor, HTGR, can produce industrial process steam, high-temperature heat-transfer gases, and/or electricity. In conventional industrial processes, these products are generated by the combustion of fossil fuels such as coal and natural gas, resulting in significant emissions of greenhouse gases such as carbon dioxide. Heat or electricity produced in an HTGR could be used to supply process heat or electricity to conventional processes without generating any greenhouse gases. Process heat from a reactor needs to be transported by a gas to the industrial process. Two such gases were considered in this study: helium and steam. For this analysis, it was assumed that steam was delivered at 17 MPa and 540 C and helium was delivered at 7 MPa and at a variety of temperatures. The temperature of the gas returning from the industrial process and going to the HTGR must be within certain temperature ranges to maintain the correct reactor inlet temperature for a particular reactor outlet temperature. The returning gas may be below the reactor inlet temperature, ROT, but not above. The optimal return temperature produces the maximum process heat gas flow rate. For steam, the delivered pressure sets an optimal reactor outlet temperature based on the condensation temperature of the steam. ROTs greater than 769.7 C produce no additional advantage for the production of steam.

  11. Industry

    SciTech Connect

    Bernstein, Lenny; Roy, Joyashree; Delhotal, K. Casey; Harnisch, Jochen; Matsuhashi, Ryuji; Price, Lynn; Tanaka, Kanako; Worrell, Ernst; Yamba, Francis; Fengqi, Zhou; de la Rue du Can, Stephane; Gielen, Dolf; Joosen, Suzanne; Konar, Manaswita; Matysek, Anna; Miner, Reid; Okazaki, Teruo; Sanders, Johan; Sheinbaum Parado, Claudia

    2007-12-01

    This chapter addresses past, ongoing, and short (to 2010) and medium-term (to 2030) future actions that can be taken to mitigate GHG emissions from the manufacturing and process industries. Globally, and in most countries, CO{sub 2} accounts for more than 90% of CO{sub 2}-eq GHG emissions from the industrial sector (Price et al., 2006; US EPA, 2006b). These CO{sub 2} emissions arise from three sources: (1) the use of fossil fuels for energy, either directly by industry for heat and power generation or indirectly in the generation of purchased electricity and steam; (2) non-energy uses of fossil fuels in chemical processing and metal smelting; and (3) non-fossil fuel sources, for example cement and lime manufacture. Industrial processes also emit other GHGs, e.g.: (1) Nitrous oxide (N{sub 2}O) is emitted as a byproduct of adipic acid, nitric acid and caprolactam production; (2) HFC-23 is emitted as a byproduct of HCFC-22 production, a refrigerant, and also used in fluoroplastics manufacture; (3) Perfluorocarbons (PFCs) are emitted as byproducts of aluminium smelting and in semiconductor manufacture; (4) Sulphur hexafluoride (SF{sub 6}) is emitted in the manufacture, use and, decommissioning of gas insulated electrical switchgear, during the production of flat screen panels and semiconductors, from magnesium die casting and other industrial applications; (5) Methane (CH{sub 4}) is emitted as a byproduct of some chemical processes; and (6) CH{sub 4} and N{sub 2}O can be emitted by food industry waste streams. Many GHG emission mitigation options have been developed for the industrial sector. They fall into three categories: operating procedures, sector-wide technologies and process-specific technologies. A sampling of these options is discussed in Sections 7.2-7.4. The short- and medium-term potential for and cost of all classes of options are discussed in Section 7.5, barriers to the application of these options are addressed in Section 7.6 and the implication of

  12. SOLTECH 92 proceedings: Solar Process Heat Program. Volume 1

    SciTech Connect

    Not Available

    1992-03-01

    This document is a limited Proceedings, documenting the presentations given at the symposia conducted by the US Department of Energy`s (DOE) Solar Industrial Program and Solar Thermal Electrical Program at SOLTECH92. The SOLTECH92 national solar energy conference was held in Albuquerque, New Mexico during the period February 17--20, 1992. The National Renewable Energy Laboratory manages the Solar Industrial Program; Sandia National Laboratories (Albuquerque) manages the Solar Thermal Electric Program. The symposia sessions were as follows: (1) Solar Industrial Program and Solar Thermal Electric Program Overviews, (2) Solar Process Heat Applications, (3) Solar Decontamination of Water and Soil; (4) Solar Building Technologies, (5) Solar Thermal Electric Systems, (6) PV Applications and Technologies. For each presentation given in these symposia, these Proceedings provide a one- to two-page abstract and copies of the viewgraphs and/or 35mm slides utilized by the speaker. Some speakers provided additional materials in the interest of completeness. The materials presented in this document were not subjected to a peer review process.

  13. SOLTECH 1992 proceedings: Solar Process Heat Program, volume 1

    NASA Astrophysics Data System (ADS)

    1992-03-01

    This document is a limited Proceedings, documenting the presentations given at the symposia conducted by the U.S. Department of Energy's (DOE) Solar Industrial Program and Solar Thermal Electrical Program at SOLTECH92. The SOLTECH92 national solar energy conference was held in Albuquerque, New Mexico during the period February 17-20, 1992. The National Renewable Energy Laboratory manages the Solar Industrial Program; Sandia National Laboratories (Albuquerque) manages the Solar Thermal Electric Program. The symposia sessions were as follows: (1) Solar Industrial Program and Solar Thermal Electric Program Overviews, (2) Solar Process Heat Applications, (3) Solar Decontamination of Water and Soil, (4) Solar Building Technologies, (5) Solar Thermal Electric Systems, and (6) Photovoltaic (PV) Applications and Technologies. For each presentation given in these symposia, these Proceedings provide a one- to two-page abstract and copies of the viewgraphs and/or 35 mm slides utilized by the speaker. Some speakers provided additional materials in the interest of completeness. The materials presented in this document were not subjected to a peer review process.

  14. Industrial waste reduction: The process problem

    SciTech Connect

    Valentino, F.W.; Walmet, G.E.

    1986-09-01

    Industrial waste problems, especially those involving hazardous waste, seem to be pervasive. The national media report newly discovered waste problems and sites with alarming regularity. Examples that immediately come to mind are Love Canal, New York; Times Beach, Missouri; and Seveso, Italy. Public perceptions of the industrial waste problem, reflecting the media's focus, appear to be that: large corporations are solely responsible for creating waste dumps, and the only role of government is to prevent illegal dumping and to regulate, fine, and require corporations to rectify the problem; all efforts should be directed toward preventing illegal dumping and treatment of the existing waste dumps; all industrial wastes can be classified as hazardous in nature. This general impression is both inaccurate and incomplete. All industrial waste is not hazardous (although most of it is not benign). All waste producers are not large corporations: nearly all industries produce some wastes. And, while existing waste sites must be effectively treated, additional efforts are needed at other points in the industrial waste cycle. Most people would agree both that waste dumping must be carefully regulated because of its negative impacts on the environment and that the less waste the better, even with carefully regulated disposal. Since nearly all industry now produces some waste and no one expects industry to shut down to resolve the waste problem, other strategies need to be available to deal with the problem at the front end. This paper discusses alternative strategies.

  15. Heat pipe cooling of power processing magnetics

    NASA Technical Reports Server (NTRS)

    Hansen, I. G.; Chester, M.

    1979-01-01

    The constant demand for increased power and reduced mass has raised the internal temperature of conventionally cooled power magnetics toward the upper limit of acceptability. The conflicting demands of electrical isolation, mechanical integrity, and thermal conductivity preclude significant further advancements using conventional approaches. However, the size and mass of multikilowatt power processing systems may be further reduced by the incorporation of heat pipe cooling directly into the power magnetics. Additionally, by maintaining lower more constant temperatures, the life and reliability of the magnetic devices will be improved. A heat pipe cooled transformer and input filter have been developed for the 2.4 kW beam supply of a 30-cm ion thruster system. This development yielded a mass reduction of 40% (1.76 kg) and lower mean winding temperature (20 C lower). While these improvements are significant, preliminary designs predict even greater benefits to be realized at higher power. This paper presents the design details along with the results of thermal vacuum operation and the component performance in a 3 kW breadboard power processor.

  16. A Fresnel collector process heat experiment at Capitol Concrete Products

    NASA Technical Reports Server (NTRS)

    Hauger, J. S.

    1981-01-01

    An experiment is planned, conducted and evaluated to determine the feasibility of using a Power Kinetics' Fresnel concentrator to provide process heat in an industrial environment. The plant provides process steam at 50 to 60 psig to two autoclaves for curing masonry blocks. When steam is not required, the plant preheats hot water for later use. A second system is installed at the Jet Propulsion Laboratory parabolic dish test site for hardware validation and experiment control. Experiment design allows for the extrapolation of results to varying demands for steam and hot water, and includes a consideration of some socio-technical factors such as the impact on production scheduling of diurnal variations in energy availability.

  17. Heat pipe life and processing study

    NASA Technical Reports Server (NTRS)

    Antoniuk, D.; Luedke, E. E.

    1979-01-01

    The merit of adding water to the reflux charge in chemically and solvent cleaned aluminum/slab wick/ammonia heat pipes was evaluated. The effect of gas in the performance of three heat pipe thermal control systems was found significant in simple heat pipes, less significant in a modified simple heat pipe model with a short wickless pipe section. Use of gas data for the worst and best heat pipes of the matrix in a variable conductance heat pipe model showed a 3 C increase in the source temperature at full on condition after 20 and 246 years, respectively.

  18. Advanced Process Heater for the Steel, Aluminum and Chemical Industries of the Future

    SciTech Connect

    Thomas D. Briselden

    2007-10-31

    The Roadmap for Process Heating Technology (March 16, 2001), identified the following priority R&D needs: “Improved performance of high temperature materials; improved methods for stabilizing low emission flames; heating technologies that simultaneously reduce emissions, increase efficiency, and increase heat transfer”. Radiant tubes are used in almost every industry of the future. Examples include Aluminum re-heat furnaces; Steel strip annealing furnaces, Petroleum cracking/ refining furnaces, Metal Casting/Heat Treating in atmosphere and fluidized bed furnaces, Glass lair annealing furnaces, Forest Products infrared paper driers, Chemical heat exchangers and immersion heaters, and the indirect grain driers in the Agriculture Industry. Several common needs among the industries are evident: (1) Energy Reductions, (2) Productivity Improvements, (3) Zero Emissions, and (4) Increased Component Life. The Category I award entitled “Proof of Concept of an Advanced Process Heater (APH) for Steel, Aluminum, and Petroleum Industries of the Future” met the technical feasibility goals of: (1) doubling the heat transfer rates (2) improving thermal efficiencies by 20%, (3) improving temperature uniformity by 100oF (38 oC) and (4) simultaneously reducing NOx and CO2 emissions. The APH addresses EERE’s primary mission of increasing efficiency/reducing fuel usage in energy intensive industries. The primary goal of this project was to design, manufacture and test a commercial APH prototype by integrating three components: (1) Helical Heat Exchanger, (2) Shared Wall Radiant U-tube, and (3) Helical Flame Stabilization Element. To accomplish the above, a near net shape powder ceramic Si-SiC low-cost forming process was used to manufacture the components. The project defined the methods for making an Advanced Process Heater that produced an efficiency between 70% to 80% with temperature uniformities of less than 5oF/ft (9oC/m). Three spin-off products resulted from this

  19. IMPROVING INDUSTRIAL WASTEWATER TREATMENT PROCESS RELIABILITY TO ENHANCE SUSTAINABLE DEVELOPMENT

    EPA Science Inventory

    Sustainable development includes the recovery of resources from industrial manufacturing processes. One valuable resource that can often be purified and reused is process wastewater. Typically, pollutants are removed from process wastewater using physical, chemical, and biologica...

  20. Utilization of geothermal heat in tropical fruit-drying process

    SciTech Connect

    Chen, B.H.; Lopez, L.P.; King, R.; Fujii, J.; Tanaka, M.

    1982-10-01

    The power plant utilizes only the steam portion of the HGP-A well production. There are approximately 50,000 pounds per hour of 360/sup 0/F water produced (approximately 10 million Btu per hour) and the water is currently not used and is considered a waste. This tremendous resource could very well be used in applications such as food processing, food dehydration and other industrial processing that requires low-grade heat. One of the applications is examined, namely the drying of tropical fruits particularly the papaya. The papaya was chosen for the obvious reason that it is the biggest crop of all fruits produced on the Big Island. A conceptual design of a pilot plant facility capable of processing 1000 pounds of raw papaya per day is included. This facility is designed to provide a geothermally heated dryer to dehydrate papayas or other tropical fruits available on an experimental basis to obtain data such as drying time, optimum drying temperature, etc.

  1. M.A.N. heat pumps in industry and communities, and their efficiency

    NASA Astrophysics Data System (ADS)

    Griesbach, G.

    1984-06-01

    Heat pumps for refrigeration and heating are described. A gas motor heat pump is used. Large quantities of heat from the cooling water are available for the fabrication of capacitors. Buildings and industry halls are heated with the heat pump with an asynchronous motor/generator. This tandem system allows several combinations for energy supply. The energy concept consists of five, microprocessor controlled, functional units which can be used independently. Installation costs are recouped in 3 yr. The heating system of a school where a gas motor heat pump is combined with a natural gas fired boiler is also described. Division into a high and a low temperature system guarantees efficient operation. Energy saving of 58% compared to a boiler system is obtained. In the heating system of a hospital where a gas motor heat pump is combined with the existing boiler system, energy saving of 50% compared to the previous system is obtained.

  2. Refractories for Industrial Processing. Opportunities for Improved Energy Efficiency

    SciTech Connect

    Hemrick, James G.; Hayden, H. Wayne; Angelini, Peter; Moore, Robert E.; Headrick, William L.

    2005-01-01

    Refractories are a class of materials of critical importance to manufacturing industries with high-temperature unit processes. This study describes industrial refractory applications and identifies refractory performance barriers to energy efficiency for processing. The report provides recommendations for R&D pathways leading to improved refractories for energy-efficient manufacturing and processing.

  3. Renewable-energy-resource options for the food-processing industry

    SciTech Connect

    Eakin, D.E.; Clark, M.A.; Inaba, L.K.

    1981-09-01

    The food processing industry generates significant quantities of organic process wastes which often require treatment prior to disposal or result in additional expenses for disposal. The food processing industry also requires fuel and electricity to provide the process energy to convert raw materials into finished food products. Depending on the particular process, organic wastes can represent a potential resource for conversion to energy products that can be used for providing process energy or other energy products. This document reports the results of an evaluation of renewable energy resource options for the food processing industry. The options evaluated were direct combustion for providing process heat, fermentation for ethanol production and anaerobic digestion for generation of methane.

  4. INCORPORATING INDUSTRIAL ECOLOGY INTO HIERARCHICAL CHEMICAL PROCESS DESIGN

    EPA Science Inventory

    Incorporating Industrial Ecology into Hierarchical Chemical Process Design: Determining Targets for the Exchange of Waste

    The exchange of waste to be used as a recycled feed has long been encouraged by practitioners of industrial ecology. Industrial ecology is a field t...

  5. Industrial Technologies Program Research Plan for Energy-Intensive Process Industries

    SciTech Connect

    Chapas, Richard B.; Colwell, Jeffery A.

    2007-10-01

    In this plan, the Industrial Technologies Program (ITP) identifies the objectives of its cross-cutting strategy for conducting research in collaboration with industry and U.S. Department of Energy national laboratories to develop technologies that improve the efficiencies of energy-intensive process industries.

  6. Measuring Systems for Temperature Monitoring of Thermal Spraying and Combustion Processes in Industry

    NASA Astrophysics Data System (ADS)

    Senchenko, V. N.; Dozhdikov, V. S.

    2003-09-01

    Conventional optical pyrometry methods do not always yield satisfactory results in cases of temperature monitoring in complicated industrial processes. For example, measuring the temperature of heated particles in thermal plasma spraying jets requires recognizing the object being measured by solving a mathematical problem. In addition to diagnosis of the temperature of a heated gas flow based on its self-radiation, it is necessary to utilize an irradiation physical model of IR active molecules. The paper briefly describes two diagnostic systems and methods for the above-mentioned industrial application. The main details of the system design, calibration and performance are presented.

  7. Heat and Mass Transfer in the Concrete of Special Industrial Installations (Teplo- i Massoperenos v Betone Spetsial’nykh Promyshlennykh Sooruzheniy)

    DTIC Science & Technology

    1976-07-01

    calculating the effective coefficient of heat tranfer based on the necessity for reducing the intensity of thermal exchange by approximately 100 times...TL 538 ADA03O93 Draft Transl’ation 5384 July 197 HEAT AND MASS TRANSFER IN THE CONCRETE OF SPECIAL INDUSTRIAL INSTALLATIONS I.V. Zasedatelev and V.G...gations of special features of the heat and mass transfer processes in concrete Exunination and analysis of mathematical models of the processes, experi

  8. Low cost process heat recovery. Interim report

    SciTech Connect

    Theisen, P.; McCray, J.

    1980-01-01

    The objectives of this project are to analyze waste heat recovery potential, economic analysis, heat exchanger and system design, and computer analysis programs. The heating demand and heat recovery potential at a Madison neighborhood bakery was conducted. The building has steam heat and natural gas is used in the hot water heater, the cooking stoves, and in the baking oven. Heat recovery potential was analyzed based upon fuel consumption in the baking oven, flue gas temperature, mass flow rate, and hours of oven operation. The feasibility of waste heat recovery systems is analyzed using life cycle cost and life cycle savings. For a first approximation, hand calculations were performed for air-to-air flat plate, fin-plate, and liquid-to-air tube type heat exchangers using the temperature and mass flow data from a pizza restaurant in Madison. Then a heat exchanger analysis program was written in interactive BASIC. The analysis indicates that heat recovery using the flat-plate and fin-plate exchanger designs is technically feasible and yields high effectiveness. (MCW)

  9. Process Heat Exchanger Options for Fluoride Salt High Temperature Reactor

    SciTech Connect

    Piyush Sabharwall; Eung Soo Kim; Michael McKellar; Nolan Anderson

    2011-04-01

    The work reported herein is a significant intermediate step in reaching the final goal of commercial-scale deployment and usage of molten salt as the heat transport medium for process heat applications. The primary purpose of this study is to aid in the development and selection of the required heat exchanger for power production and process heat application, which would support large-scale deployment.

  10. Process Heat Exchanger Options for the Advanced High Temperature Reactor

    SciTech Connect

    Piyush Sabharwall; Eung Soo Kim; Michael McKellar; Nolan Anderson

    2011-06-01

    The work reported herein is a significant intermediate step in reaching the final goal of commercial-scale deployment and usage of molten salt as the heat transport medium for process heat applications. The primary purpose of this study is to aid in the development and selection of the required heat exchanger for power production and process heat application, which would support large-scale deployment.

  11. The influence of heat treatment on properties of cold rolled alloyed steel and nickel superalloys sheets used in aircraft industry

    NASA Astrophysics Data System (ADS)

    Zaba, K.; Dul, I.; Puchlerska, S.

    2017-02-01

    Superalloys based on nickel and selected steels are widely used in the aerospace industry, because of their excellent mechanical properties, heat resistance and creep resistance. Metal sheets of these materials are plastically deformed and applied, inter alia, to critical components of aircraft engines. Due to their chemical composition these materials are hardly deformable. There are various methods to improve the formability of these materials, including plastic deformation at an elevated or high temperature, or a suitable heat treatment before forming process. The paper presents results of the metal sheets testing after heat treatment. For the research, sheets of two types of nickel superalloys type Inconel and of three types of steel were chosen. The materials were subjected to multivariate heat treatment at different temperature range and time. After this step, mechanical properties were examined according to the metal sheet rolling direction. The results were compared and the optimal type of pre-trial softening heat treatment for each of the materials was determined.

  12. Science Lessons from Industrial Processes--Sunderland.

    ERIC Educational Resources Information Center

    Nellist, J.

    1980-01-01

    Presents aims of an inservice course designed to encourage science teachers to incorporate material of relevance to the local industrial scene into their existing curricula. Projects required by participants in the course are listed with their brief descriptions and possible applications in the classroom. (CS)

  13. Rubber Plastics Processing Industry Training Board

    ERIC Educational Resources Information Center

    Industrial Training International, 1974

    1974-01-01

    The training adviser's role is changing from trainer to problem analyst. Some of the problems being dealt with include: (1) the school to industry transition, (2) new training methods for the 16 to 18 year old entry worker, (3) foreign language training, (4) safety programs, and (5) tire-fitter training. (MW)

  14. Profit opportunities for the chemical process industries

    NASA Technical Reports Server (NTRS)

    1971-01-01

    Papers given at a seminar designed to assist industry in the utilization of NASA-developed technology are presented. The topics include the following: the Technology Utilization program, NASA patent policy changes, transfer of Hysttl resin technology, nonflammable cellulosic materials development, nonflammable paper technology, circuit board laminates and construction, polymide resins and other polymers, and intumescent coatings.

  15. System for monitoring an industrial or biological process

    DOEpatents

    Gross, K.C.; Wegerich, S.W.; Vilim, R.B.; White, A.M.

    1998-06-30

    A method and apparatus are disclosed for monitoring and responding to conditions of an industrial process. Industrial process signals, such as repetitive manufacturing, testing and operational machine signals, are generated by a system. Sensor signals characteristic of the process are generated over a time length and compared to reference signals over the time length. The industrial signals are adjusted over the time length relative to the reference signals, the phase shift of the industrial signals is optimized to the reference signals and the resulting signals output for analysis by systems such as SPRT. 49 figs.

  16. [Evaluation of microbial contamination of linens in industrial laundry processes].

    PubMed

    Sanna, Adriana; Coroneo, Valentina; Dessì, Sandro; Brandas, Valeria

    2013-01-01

    Laundering linens and protecting them from microbiological recontamination are critical issues for the hotel and food industries and especially for hospitals. This study was performed to evaluate a sample of industrial laundries in Sardinia (Italy), to assess their compliance with national hygienic and sanitary regulations, along the complete laundering process. Study results indicate that industrial laundering processes are effective and that better awareness of staff who handle laundered textiles is required to reduce the risk of recontamination.

  17. External research and energy efficiency in the process industries

    SciTech Connect

    Kaarsberg, T.M.; Foust, T.D.

    1997-07-01

    The process industries in the US are under enormous pressure. These industries, even more than US industry on average, face skyrocketing environmental costs, a rapidly changing electricity market, potential climate change policies, aging infrastructure and strong international competition. To be profitable they must reduce their costs and environmental impacts while increasing their product quality, turnaround time, productivity and output. Most of these industries have already cut costs and labor as much as possible. Therefore, to survive, these industries must innovate. History shows that industries that are the most innovative are the most successful. These industries are vital to the US economy. For example, the metals, pulp and paper, chemicals and the petroleum refining industries account for more than $800 billion in products shipped and employ more than three million workers. Although the US has shifted dramatically toward services with 77% of workers and 74% of GDP now in the service sector, what many have missed is that the process industries are important customers for many of these new services. ServOnly the last two years of NSF industrial R and D data provide any breakout of non-manufacturing R and D. This paper discusses the past, current and possible future role of eternal research and development (R and D)--much of which is now in the service sector--in fostering innovation and thus energy efficiency in these industries. The authors suggest that these industries are more innovative than previously thought because of external research.

  18. Solar heated oil shale pyrolysis process

    NASA Technical Reports Server (NTRS)

    Qader, S. A. (Inventor)

    1985-01-01

    An improved system for recovery of a liquid hydrocarbon fuel from oil shale is presented. The oil shale pyrolysis system is composed of a retort reactor for receiving a bed of oil shale particules which are heated to pyrolyis temperature by means of a recycled solar heated gas stream. The gas stream is separated from the recovered shale oil and a portion of the gas stream is rapidly heated to pyrolysis temperature by passing it through an efficient solar heater. Steam, oxygen, air or other oxidizing gases can be injected into the recycle gas before or after the recycle gas is heated to pyrolysis temperature and thus raise the temperature before it enters the retort reactor. The use of solar thermal heat to preheat the recycle gas and optionally the steam before introducing it into the bed of shale, increases the yield of shale oil.

  19. Unit Operation Experiment Linking Classroom with Industrial Processing

    ERIC Educational Resources Information Center

    Benson, Tracy J.; Richmond, Peyton C.; LeBlanc, Weldon

    2013-01-01

    An industrial-type distillation column, including appropriate pumps, heat exchangers, and automation, was used as a unit operations experiment to provide a link between classroom teaching and real-world applications. Students were presented with an open-ended experiment where they defined the testing parameters to solve a generalized problem. The…

  20. Process models: analytical tools for managing industrial energy systems

    SciTech Connect

    Howe, S O; Pilati, D A; Balzer, C; Sparrow, F T

    1980-01-01

    How the process models developed at BNL are used to analyze industrial energy systems is described and illustrated. Following a brief overview of the industry modeling program, the general methodology of process modeling is discussed. The discussion highlights the important concepts, contents, inputs, and outputs of a typical process model. A model of the US pulp and paper industry is then discussed as a specific application of process modeling methodology. Applications addressed with the case study results include projections of energy demand, conservation technology assessment, energy-related tax policies, and sensitivity analysis. A subsequent discussion of these results supports the conclusion that industry process models are versatile and powerful tools for managing industrial energy systems.

  1. Final Technical Report: Intensive Quenching Technology for Heat Treating and Forging Industries

    SciTech Connect

    Aronov, Michael A.

    2005-12-21

    Intensive quenching (IQ) process is an alternative way of hardening (quenching) steel parts through the use of highly agitated water and then still air. It was developed by IQ Technologies, Inc. (IQT) of Akron, Ohio. While conventional quenching is usually performed in environmentally unfriendly oil or water/polymer solutions, the IQ process uses highly agitated environmentally friendly water or low concentration water/mineral salt solutions. The IQ method is characterized by extremely high cooling rates of steel parts. In contrast to conventional quenching, where parts cool down to the quenchant temperature and usually have tensile or neutral residual surface stresses at the end of quenching. The IQ process is interrupted when the part core is still hot and when there are maximum compressive stresses deep into the parts, thereby providing hard, ductile, better wear resistant parts. The project goal was to advance the patented IQ process from feasibility to commercialization in the heat-treating and forging industries to reduce significantly energy consumption and environmental impact, to increase productivity and to enhance economic competitiveness of these industries as well as Steel, Metal Casting and Mining industries. To introduce successfully the IQ technology in the U.S. metal working industry, the project team has completed the following work over the course of this project: A total of 33 manufacturers of steel products provided steel parts for IQ trails. IQT conducted IQ demonstrations for 34 different steel parts. Our customers tested intensively quenched parts in actual field conditions to evaluate the product service life and performance improvement. The data obtained from the field showed the following: Service life (number of holes punched) of cold-work punches (provided by EHT customer and made of S5 shock-resisting steel) was improved by two to eight times. Aluminum extrusion dies provided by GAM and made of hot work H-13 steel outperformed the

  2. Marketing research for EE G Mound Applied Technologies' heat treatment process of high strength materials

    SciTech Connect

    Shackson, R.H.

    1991-10-09

    This report summarizes research conducted by ITI to evaluate the commercialization potential of EG G Mound Applied Technologies' heat treatment process of high strength materials. The remainder of the report describes the nature of demand for maraging steel, extent of demand, competitors, environmental trends, technology life cycle, industry structure, and conclusion. (JL)

  3. Dependable Hydrogen and Industrial Heat Generation from the Next Generation Nuclear Plant

    SciTech Connect

    Charles V. Park; Michael W. Patterson; Vincent C. Maio; Piyush Sabharwall

    2009-03-01

    The Department of Energy is working with industry to develop a next generation, high-temperature gas-cooled nuclear reactor (HTGR) as a part of the effort to supply the US with abundant, clean and secure energy. The Next Generation Nuclear Plant (NGNP) project, led by the Idaho National Laboratory, will demonstrate the ability of the HTGR to generate hydrogen, electricity, and high-quality process heat for a wide range of industrial applications. Substituting HTGR power for traditional fossil fuel resources reduces the cost and supply vulnerability of natural gas and oil, and reduces or eliminates greenhouse gas emissions. As authorized by the Energy Policy Act of 2005, industry leaders are developing designs for the construction of a commercial prototype producing up to 600 MWt of power by 2021. This paper describes a variety of critical applications that are appropriate for the HTGR with an emphasis placed on applications requiring a clean and reliable source of hydrogen. An overview of the NGNP project status and its significant technology development efforts are also presented.

  4. Heat transfer for falling film evaporation of industrially relevant fluids up to very high Prandtl numbers

    NASA Astrophysics Data System (ADS)

    Gourdon, Mathias; Karlsson, Erik; Innings, Fredrik; Jongsma, Alfred; Vamling, Lennart

    2016-02-01

    In many industrial applications, falling film evaporation is an attractive technique for solvent removal due to high heat transfer and low residence times. Examples are the powder production in the dairy industry and in kraft pulp production process to remove water from so called black liquor. Common for both applications is that the fluids exhibit high viscosities in industrial practice. In this paper, results from experimental studies on both black liquor and a dairy product are reported for Prandtl numbers up to 800. The results are compared with several existing correlation in literature, and the need for a modified correlation is recognized especially to cover higher Prandtl-numbers. The following correlation for the turbulent flow region with 3 < Pr < 800 was derived from the data: {Nu}t = 0.0085 \\cdot Re^{0.2} \\cdot {Pr^{0.65}} The correlation has been compared to literature data from one additional study on two other fluids (propylene glycol and cyclohexanol) with fairly high Prandtl-numbers, from 40 to 58 and from 45 to 155 respectively and the agreement was within ±40 %.

  5. Experimental Study of Heat Transfer Performance of Polysilicon Slurry Drying Process

    NASA Astrophysics Data System (ADS)

    Wang, Xiaojing; Ma, Dongyun; Liu, Yaqian; Wang, Zhimin; Yan, Yangyang; Li, Yuankui

    2016-12-01

    In recent years, the growth of the solar energy photovoltaic industry has greatly promoted the development of polysilicon. However, there has been little research into the slurry by-products of polysilicon production. In this paper the thermal performance of polysilicon slurry was studied in an industrial drying process with a twin-screw horizontal intermittent dryer. By dividing the drying process into several subunits, the parameters of each unit could be regarded as constant in that period. The time-dependent changes in parameters including temperature, specific heat and evaporation enthalpy were plotted. An equation for the change in the heat transfer coefficient over time was calculated based on heat transfer equations. The concept of a distribution coefficient was introduced to reflect the influence of stirring on the heat transfer area. The distribution coefficient ranged from 1.2 to 1.7 and was obtained with the fluid simulation software FLUENT, which simplified the calculation of heat transfer area during the drying process. These experimental data can be used to guide the study of polysilicon slurry drying and optimize the design of dryers for industrial processes.

  6. Membrane separation processes in the petrochemical industry

    SciTech Connect

    Li, N.N.; Funk, E.W.; Chang, Y.A.; Kulkarni, S.S.; Swamikannu, A.X.; White, L.S.

    1987-09-30

    This report provides an overview of a project with Allied-Signal which focused on developing new membrane technology with potential for energy conservation in the petrochemical industry. Three applications were investigated: (1) bulk removal of polar (sour) gases from natural gas using spiral-wound, cellulose acetate membranes; (2) recovery of solvent from solvent/heavy oil mixtures using polysulfone ultrafiltration membranes; and (3) separation of polar gases (e.g., H{sub 2}S and NH{sub 3} from H{sub 2}) using mixed-matrix, facilitated-transport membranes. This report summarizes laboratory research results performed in an earlier phase of this project and provides results from pilot-scale, field test studies and economic assessments.

  7. Evolution of the radiation processing industry

    NASA Astrophysics Data System (ADS)

    Cleland, Marshall R.

    2013-04-01

    Early investigations of the effects of treating materials with ionizing radiations began in 1894 with the irradiation of gases at atmospheric pressure using cathode rays from a Crookes gas-discharge tube, in 1895 with the discovery of X-rays emitted from a Crookes tube, and in 1896 with the discovery of radioactivity in uranium. In 1897, small electrically charged particles were detected and identified in the gas discharges inside Crookes tubes. These particles were then named electrons. During the next three decades, it was found that these novel forms of energy could produce ions to initiate chemical reactions in some gases and liquids. By 1921, it had also been shown that insects, parasites and bacteria could be killed by treatment with ionizing radiation. In 1925, a high-vacuum tube with a thermionic cathode and a thin metallic anode was developed to produce electron beams in air by using accelerating potentials up to 250 kilovolts. That unique apparatus was the precursor of the many types of electron accelerators that have been developed since then for a variety of industrial applications. In 1929, the vulcanization of natural rubber without using any chemical additives was achieved by irradiation with electrons from a 250 kilovolt accelerator. In 1939, several liquid monomers were polymerized by treatment with gamma rays from radioactive nuclides. These early results were not exploited before the end of World War II because intense sources of ionizing radiation were not available then. Shortly after that war, there was increased interest in developing the peaceful uses of atomic energy, which included the chemical and biological effects of radiation exposures. Many uses that have been developed since then are described briefly in this paper. These industrial applications are now producing billions of US dollars in revenue every year.

  8. Evolution of the radiation processing industry

    SciTech Connect

    Cleland, Marshall R.

    2013-04-19

    Early investigations of the effects of treating materials with ionizing radiations began in 1894 with the irradiation of gases at atmospheric pressure using cathode rays from a Crookes gas-discharge tube, in 1895 with the discovery of X-rays emitted from a Crookes tube, and in 1896 with the discovery of radioactivity in uranium. In 1897, small electrically charged particles were detected and identified in the gas discharges inside Crookes tubes. These particles were then named electrons. During the next three decades, it was found that these novel forms of energy could produce ions to initiate chemical reactions in some gases and liquids. By 1921, it had also been shown that insects, parasites and bacteria could be killed by treatment with ionizing radiation. In 1925, a high-vacuum tube with a thermionic cathode and a thin metallic anode was developed to produce electron beams in air by using accelerating potentials up to 250 kilovolts. That unique apparatus was the precursor of the many types of electron accelerators that have been developed since then for a variety of industrial applications. In 1929, the vulcanization of natural rubber without using any chemical additives was achieved by irradiation with electrons from a 250 kilovolt accelerator. In 1939, several liquid monomers were polymerized by treatment with gamma rays from radioactive nuclides. These early results were not exploited before the end of World War II because intense sources of ionizing radiation were not available then. Shortly after that war, there was increased interest in developing the peaceful uses of atomic energy, which included the chemical and biological effects of radiation exposures. Many uses that have been developed since then are described briefly in this paper. These industrial applications are now producing billions of US dollars in revenue every year.

  9. INDUSTRY-WIDE, MULTI-INDUSTRY AND ECONOMY-WIDE PROCESS ANALYSIS,

    DTIC Science & Technology

    Process analysis , as the term is used here, refers to the formal analysis of industrial productive processes. It consists of (a) the construction of...wide process analysis model is compared with other economy-wide models. It also discusses what can and cannot be hoped for from an economy-wide process analysis .

  10. [Occupational deafness in workers of gas-processing industry].

    PubMed

    Raĭtselis, I V

    2009-01-01

    A total of 1121 workers serving processing unit operators, including operators (n = 673), drivers (n = 201), and fitters (n = 247), were examined at a gas-processing plant (GPP). A complex of negative industrial factors in the gas-processing industry workers was ascertained to be formed due to their exposure to high noise along with class 3.2 hard work. The total rate of the working conditions at the GPP in terms of the intensity of negative industrial factors corresponds to Class 3.3-3.4, which determines the increased likelihood of occupational deafness in the workers.

  11. Heat pipe cooling of an aerospace foam mold manufacturing process

    SciTech Connect

    Hahn, D.R.; Feldman, K.T.; Marjon, P.L.

    1980-01-01

    A passive heat pipe cooling system was developed to cool a Bendix foam mold used to manufacture aerospace foam parts. The cooling system consists of ten copper-water heat pipes with cooling fins implanted into the aluminum mold and cooled by a domestic size fan blowing ambient air. The number and location of the heat pipes was determined to provide the most effective cooling and mold isothermalization based on experimental measurements of mold temperatures during the exothermic foaming process and from practical considerations of the mold geometry and use. Performance tests were cnducted on an individual heat pipe and on the ten heat pipes implanted in the mold. Both exothermic foam heating and internal electrical heat input were used in the experiments. The experimental test results indicate that the heat pipe cooling system with a fan is four to six times faster than free convection cooling of the mold with no heat pipes or fan and nearly twice as fast as cooling by the fan only. Similarly fast increases in mold heating time in the cure furnace could be realized if the heat pipes are used during this part of the production process. The heat pipes also cool hot spots in the mold and help isothermalize the mold so that better quality foam parts should be produced.

  12. Heat transfer phenomena during thermal processing of liquid particulate mixtures-A review.

    PubMed

    Singh, Anubhav Pratap; Singh, Anika; Ramaswamy, Hosahalli S

    2017-05-03

    During the past few decades, food industry has explored various novel thermal and non-thermal processing technologies to minimize the associated high-quality loss involved in conventional thermal processing. Among these are the novel agitation systems that permit forced convention in canned particulate fluids to improve heat transfer, reduce process time, and minimize heat damage to processed products. These include traditional rotary agitation systems involving end-over-end, axial, or biaxial rotation of cans and the more recent reciprocating (lateral) agitation. The invention of thermal processing systems with induced container agitation has made heat transfer studies more difficult due to problems in tracking the particle temperatures due to their dynamic motion during processing and complexities resulting from the effects of forced convection currents within the container. This has prompted active research on modeling and characterization of heat transfer phenomena in such systems. This review brings to perspective, the current status on thermal processing of particulate foods, within the constraints of lethality requirements from safety view point, and discusses available techniques of data collection, heat transfer coefficient evaluation, and the critical processing parameters that affect these heat transfer coefficients, especially under agitation processing conditions.

  13. Nuclear heat source component design considerations for HTGR process heat reactor plant concept

    SciTech Connect

    McDonald, C.F.; Kapich, D.; King, J.H.; Venkatesh, M.C.

    1982-05-01

    The coupling of a high-temperature gas-cooled reactor (HTGR) and a chemical process facility has the potential for long-term synthetic fuel production (i.e., oil, gasoline, aviation fuel, hydrogen, etc) using coal as the carbon source. Studies are in progress to exploit the high-temperature capability of an advanced HTGR variant for nuclear process heat. The process heat plant discussed in this paper has a 1170-MW(t) reactor as the heat source and the concept is based on indirect reforming, i.e., the high-temperature nuclear thermal energy is transported (via an intermediate heat exchanger (IHX)) to the externally located process plant by a secondary helium transport loop. Emphasis is placed on design considerations for the major nuclear heat source (NHS) components, and discussions are presented for the reactor core, prestressed concrete reactor vessel (PCRV), rotating machinery, and heat exchangers.

  14. Heat exchanger for coal gasification process

    DOEpatents

    Blasiole, George A.

    1984-06-19

    This invention provides a heat exchanger, particularly useful for systems requiring cooling of hot particulate solids, such as the separated fines from the product gas of a carbonaceous material gasification system. The invention allows effective cooling of a hot particulate in a particle stream (made up of hot particulate and a gas), using gravity as the motive source of the hot particulate. In a preferred form, the invention substitutes a tube structure for the single wall tube of a heat exchanger. The tube structure comprises a tube with a core disposed within, forming a cavity between the tube and the core, and vanes in the cavity which form a flow path through which the hot particulate falls. The outside of the tube is in contact with the cooling fluid of the heat exchanger.

  15. Fluidized bed heating process and apparatus

    NASA Technical Reports Server (NTRS)

    McHale, Edward J. (Inventor)

    1981-01-01

    Capacitive electrical heating of a fluidized bed enables the individual solid particles within the bed to constitute the hottest portion thereof. This effect is achieved by applying an A. C. voltage potential between dielectric coated electrodes, one of which is advantageously the wall of the fluidized bed rejection zone, sufficient to create electrical currents in said particles so as to dissipate heat therein. In the decomposition of silane or halosilanes in a fluidized bed reaction zone, such heating enhances the desired deposition of silicon product on the surface of the seed particles within the fluidized bed and minimizes undesired coating of silicon on the wall of the reaction zone and the homogeneous formation of fine silicon powder within said zone.

  16. Developing and Managing University-Industry Research Collaborations through a Process Methodology/Industrial Sector Approach

    ERIC Educational Resources Information Center

    Philbin, Simon P.

    2010-01-01

    A management framework has been successfully utilized at Imperial College London in the United Kingdom to improve the process for developing and managing university-industry research collaborations. The framework has been part of a systematic approach to increase the level of research contracts from industrial sources, to strengthen the…

  17. Latest Development of Infrared Radiation Heating for Food Processing

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Infrared (IR) heating could be an alternative technology for thermal and dehydration processing of food and agricultural products with many advantages, including high process and energy efficiencies, high product quality, improved food safety and reduced environmental pollution. This paper reviews ...

  18. Heat transfer during heat sterilization and cooling processes of canned products

    NASA Astrophysics Data System (ADS)

    Dincer, I.

    In this paper, an analysis of transient heat transfer during heat sterilization and cooling processes of a cylindrical canned product is presented. In the analysis, most practical case including the boundary condition of third kind (i.e., convection boundary condition, leading to 0.1 <= Bi <= 100) was employed. A simple analytical model for determining effective heat transfer coefficients for such products is developed. For the heat sterilization process, heating coefficient is incorporated into heat transfer coefficient model. An experimental study was performed to measure the thermal center temperatures of the short-cylindrical canned products (i.e., Tuna fish) during heat sterilization at the retort medium temperatures of 115∘C and 121∘C, and during cooling process at 16∘C. The effective heat transfer coefficient model used the experimental temperature data. Using these effective heat transfer coefficients the center temperature distributions were calculated and compared with the experimental temperature distributions. Agreement was found considerably high. The results of the present study indicate that the heat-transfer analysis technique and heat-transfer coefficient model are reliable, and can provide accurate results for such problems.

  19. Process for heating coal-oil slurries

    DOEpatents

    Braunlin, W.A.; Gorski, A.; Jaehnig, L.J.; Moskal, C.J.; Naylor, J.D.; Parimi, K.; Ward, J.V.

    1984-01-03

    Controlling gas to slurry volume ratio to achieve a gas holdup of about 0.4 when heating a flowing coal-oil slurry and a hydrogen containing gas stream allows operation with virtually any coal to solvent ratio and permits operation with efficient heat transfer and satisfactory pressure drops. The critical minimum gas flow rate for any given coal-oil slurry will depend on numerous factors such as coal concentration, coal particle size distribution, composition of the solvent (including recycle slurries), and type of coal. Further system efficiency can be achieved by operating with multiple heating zones to provide a high heat flux when the apparent viscosity of the gas saturated slurry is highest. Operation with gas flow rates below the critical minimum results in system instability indicated by temperature excursions in the fluid and at the tube wall, by a rapid increase and then decrease in overall pressure drop with decreasing gas flow rate, and by increased temperature differences between the temperature of the bulk fluid and the tube wall. At the temperatures and pressures used in coal liquefaction preheaters the coal-oil slurry and hydrogen containing gas stream behaves essentially as a Newtonian fluid at shear rates in excess of 150 sec[sup [minus]1]. The gas to slurry volume ratio should also be controlled to assure that the flow regime does not shift from homogeneous flow to non-homogeneous flow. Stable operations have been observed with a maximum gas holdup as high as 0.72. 29 figs.

  20. Process for heating coal-oil slurries

    DOEpatents

    Braunlin, Walter A.; Gorski, Alan; Jaehnig, Leo J.; Moskal, Clifford J.; Naylor, Joseph D.; Parimi, Krishnia; Ward, John V.

    1984-01-03

    Controlling gas to slurry volume ratio to achieve a gas holdup of about 0.4 when heating a flowing coal-oil slurry and a hydrogen containing gas stream allows operation with virtually any coal to solvent ratio and permits operation with efficient heat transfer and satisfactory pressure drops. The critical minimum gas flow rate for any given coal-oil slurry will depend on numerous factors such as coal concentration, coal particle size distribution, composition of the solvent (including recycle slurries), and type of coal. Further system efficiency can be achieved by operating with multiple heating zones to provide a high heat flux when the apparent viscosity of the gas saturated slurry is highest. Operation with gas flow rates below the critical minimum results in system instability indicated by temperature excursions in the fluid and at the tube wall, by a rapid increase and then decrease in overall pressure drop with decreasing gas flow rate, and by increased temperature differences between the temperature of the bulk fluid and the tube wall. At the temperatures and pressures used in coal liquefaction preheaters the coal-oil slurry and hydrogen containing gas stream behaves essentially as a Newtonian fluid at shear rates in excess of 150 sec.sup. -1. The gas to slurry volume ratio should also be controlled to assure that the flow regime does not shift from homogeneous flow to non-homogeneous flow. Stable operations have been observed with a maximum gas holdup as high as 0.72.

  1. A Process Heat Application Using Parabolic Trough Collector

    NASA Astrophysics Data System (ADS)

    Yılmaz, İbrahim Halil; Söylemez, Mehmet Sait; Hayta, Hakan; Yumrutaş, Recep

    A pilot study has been performed based on a heat process application that is designed, installed and tested at Gaziantep University to establish the technical and economic feasibility of high temperature solar-assisted cooking process. The system has been designed to be satisfying the process conditions integrated with parabolic trough solar collector (PTSC). It is primarily consists of the PTSC array, auxiliary heater, plate type heat exchanger, cooking system and water heating tanks. In the operation of the process heat application, the energy required to cook wheat (used as cooking material) has been supplied from solar energy which is transferred to heat transfer fluid (HTF) by heat exchanging units and finally discharged to water in order to produce bulgur. The performance parameters of the sub-systems and the process compatibility have been accomplished depending on the system operation. In addition that the system performance of the high temperature solar heat process has been presented and the recommendations on its improvement have been evaluated by performing an experimental study. As a result that the use of solar energy in process heat application has been projected and its contribution to economics view with respect to conventional cooking systems has been conducted.

  2. Bates solar industrial process-steam application: preliminary design review

    SciTech Connect

    Not Available

    1980-01-07

    The design is analyzed for a parabolic trough solar process heat system for a cardboard corrugation fabrication facility in Texas. The program is briefly reviewed, including an analysis of the plant and process. The performance modeling for the system is discussed, and the solar system structural design, collector subsystem, heat transport and distribution subsystem are analyzed. The selection of the heat transfer fluid, and ullage and fluid maintenance are discussed, and the master control system and data acquisition system are described. Testing of environmental degradation of materials is briefly discussed. A brief preliminary cost analysis is included. (LEW)

  3. Energy Conservation Guide for Industrial Processes.

    DTIC Science & Technology

    1981-01-01

    concentration in the surrounding area, so that ventilation may be minimized by careful trial and measurement. Interlocking of cover and exhaust fan is...to interlock tank exhaust with tank covers, to ventilate only when the cover is open. The use of hollow plastic spheres or other plastic configurations...ACTIVITY LOCATION: FL BAY " 5. AUTOMATIC CONTROLS Temperature . .. . . . . Process Timers . . . . . Electric Demand Interlocks

  4. Final Rule for Industrial Process Cooling Towers: Fact Sheet

    EPA Pesticide Factsheets

    Fact sheet concerning a final rule to reduce air toxics emissions from industrial process cooling towers. Air toxics are those pollutants known or suspected of causing cancer or other serious health effects.

  5. Secure VM for Monitoring Industrial Process Controllers

    SciTech Connect

    Dasgupta, Dipankar; Ali, Mohammad Hassan; Abercrombie, Robert K; Schlicher, Bob G; Sheldon, Frederick T; Carvalho, Marco

    2011-01-01

    In this paper, we examine the biological immune system as an autonomic system for self-protection, which has evolved over millions of years probably through extensive redesigning, testing, tuning and optimization process. The powerful information processing capabilities of the immune system, such as feature extraction, pattern recognition, learning, memory, and its distributive nature provide rich metaphors for its artificial counterpart. Our study focuses on building an autonomic defense system, using some immunological metaphors for information gathering, analyzing, decision making and launching threat and attack responses. In order to detection Stuxnet like malware, we propose to include a secure VM (or dedicated host) to the SCADA Network to monitor behavior and all software updates. This on-going research effort is not to mimic the nature but to explore and learn valuable lessons useful for self-adaptive cyber defense systems.

  6. Software process improvement for the medical industry.

    PubMed

    McCaffery, Fergal; Donnelly, Peter; McFall, Donald; Wilkie, Frederick George

    2005-01-01

    This chapter describes a software process improvement framework, structured to ensure regulatory compliance for the software developed in medical devices. Software is becoming an increasingly important aspect of medical devices and medical device regulation. Medical devices can only be marketed if compliance and approval from the appropriate regulatory bodies of the Food and Drug Administration (US requirement), and the European Commission under its Medical Device Directives (CE marking requirement) is achieved.

  7. Radiographic image processing for industrial applications

    NASA Astrophysics Data System (ADS)

    Dowling, Martin J.; Kinsella, Timothy E.; Bartels, Keith A.; Light, Glenn M.

    1998-03-01

    One advantage of working with digital images is the opportunity for enhancement. While it is important to preserve the original image, variations can be generated that yield greater understanding of object properties. It is often possible to effectively increase dynamic range, improve contrast in regions of interest, emphasize subtle features, reduce background noise, and provide more robust detection of faults. This paper describes and illustrates some of these processes using real world examples.

  8. FEL for the polymer processing industries

    NASA Astrophysics Data System (ADS)

    Kelley, Michael J.

    1997-05-01

    Polymers are everywhere in modern life because of their unique combination of end-use functionalities, ease of processing, recycling potential and modest cost. The physical and economic scope of the infrastructure committed to present polymers makes the introduction of entirely new chemistry unlikely. Rather, the breadth of commercial offerings more likely to shrink in the face of the widening mandate for recycling, especially of packaging. Improved performance and new functionality must therefore come by routes such as surface modification. However they must come with little environmental impact and at painfully low cost. Processing with strongly absorbed light offers unique advantages. The journal and patent literatures disclose a number of examples of benefits that can be achieved, principally by use of excimer lasers or special UV lamps. Examples of commercialization are few, however, because of the unit cost and maximum scale of existing light sources. A FEL, however, offers unique advantages: tunability to the optimum wavelength, potential for scale up to high average power, and a path to attractively low unit cost of light. A business analysis of prospective applications defines the technical and economic requirements a FEL for polymer surface processing must meet. These are compared to FEL technology as it now stands and as it is envisioned.

  9. Dust exposures in the wood processing industry.

    PubMed

    Alwis, U; Mandryk, J; Hocking, A D; Lee, J; Mayhew, T; Baker, W

    1999-01-01

    Workers at four different woodworking processes--two logging sites, four sawmills, one major woodchipping operation, and five joineries situated in the state of New South Wales in Australia--were studied for personal inhalable dust exposures (N = 182). The geometric mean exposure at logging sites was 0.6 mg/m3 (N = 7), sawmills 1.6 mg/m3 (N = 93), woodchipping 1.9 mg/m3 (N = 9), and joineries 3.7 mg/m3 (N = 66). Overall, 62% of the exposures exceeded the current standards. Among joineries, 95% of the hardwood exposures and 35% of the softwood exposures were above the relevant standards. A majority of workers (approximately 90%) did not wear appropriate respirators approved for wood dust, while the ones who did wear them, used them on average less than 50% of the time. The significant determinants of personal wood dust exposures (n = 163) were found to be local exhaust ventilation, job title, use of handheld tools, cleaning method used, use of compressed air, and green or dry wood processed. Type of wood processed (softwood or hardwood) was not found to be statistically significant.

  10. Maraging superalloys and heat treatment processes

    DOEpatents

    Korenko, Michael K.; Gelles, David S.; Thomas, Larry E.

    1986-01-01

    Described herein are nickel-chromium-iron maraging, gamma prime strengthened superalloys containing about 18 to 25 weight percent nickel, about 4 to 8 weight percent chromium, gamma prime forming elements such as aluminum and/or titanium, and a solid solution strengthening element, such as molybdenum. After heat treatment, which includes at least one ausaging treatment and at least one maraging treatment, a microstructure containing gamma prime phase and decomposed Fe-Ni-Cr type martensite is produced.

  11. Process economics of industrial monoclonal antibody manufacture.

    PubMed

    Farid, Suzanne S

    2007-03-15

    Pressures for cost-effective manufacture of antibodies are growing given their high doses and increasing market potential that have resulted in significant increases in total site capacities of up to 200,000 L. This paper focuses on the process economic issues associated with manufacturing antibodies and reviews the cost studies published in the literature; many of the issues highlighted are not only specific to antibodies but also apply to recombinant proteins. Data collated at UCL suggest current benchmark investment costs of $660-$1580/ft2 ($7130-$17,000/m2) and $1765-$4220/L for antibody manufacturing facilities with total site capacities in the range of 20,000-200,000 L; the limitations of the data are highlighted. The complications with deriving benchmark cost of goods per gram (COG/g) values are discussed, stressing the importance of stating the annual production rate and either titre or fermentation capacity with the cost so as to allow comparisons. The uses and limitations of the methods for cost analysis and the available software tools for process economics are presented. Specific examples found in the literature of process economic studies related to antibody manufacture for different expression systems are reviewed. The key economic drivers are identified; factors such as fermentation titre and overall yield are critical determinants of economic success. Future trends in antibody manufacture that are driven by economic pressures are discussed, such as the use of alternative expression systems (e.g. transgenics, E. coli and yeast), disposables, and improvements to downstream technology. The hidden costs and the challenges in each case are highlighted.

  12. Upgrading selected Czech coals for home and industrial heating

    SciTech Connect

    Musich, M.A.; Young, B.C.

    1995-12-31

    The Czech Republic has large coal reserves, particularly brown coal and lignite, and to a lesser extent, bituminous coal. Concurrent with the recent political changes, there has been a reassessment of the role of coal for electrical and heating energy in the future economy, owing to the large dependence on brown coal and lignite and the implementation of more stringent environmental regulations. These coals have a relatively high sulfur content, typically 1-3 wt%, and ash content, leading to significant SO{sub 2} and other gaseous and particulate emissions. Some of the bituminous coals also exhibit high ash content. Against this background, the Energy & Environmental Research Center, on behalf of the U.S. Agency for International Development and the U.S. Department of Energy Office of Fossil Energy, undertook a project on upgrading Czech coals to achieve desired fuel properties. The purpose of the project was to assist the city of Usti nad Labem in Northern Bohemia in developing cost-effective alternatives for reducing environmental emissions from district and home heating systems.

  13. Solar production of intermediate temperature process heat. Phase I design. Final report. [For sugarcane processing plant in Hawaii

    SciTech Connect

    1980-08-01

    This report is the final effort in the Phase I design of a solar industrial process heat system for the Hilo Coast Processing Company (HCPC) in Pepeekeo, Hawaii. The facility is used to wash, grind and extract sugar from the locally grown sugarcane and it operates 24 hours a day, 305 days per year. The major steam requirements in the industrial process are for the prime movers (mill turbines) in the milling process and heat for evaporating water from the extracted juices. Bagasse (the fibrous residue of milled sugarcane) supplied 84% of the fuel requirement for steam generation in 1979, while 65,000 barrels of No. 6 industrial fuel oil made up the remaining 16%. These fuels are burned in the power plant complex which produces 825/sup 0/F, 1,250 psi superheated steam to power a turbogenerator set which, in addition to serving the factory, generates from 7 to 16 megawatts of electricity that is exported to the local utility company. Extracted steam from the turbo-generator set supplies the plant's process steam needs. The system consists of 42,420 ft./sup 2/ of parabolic trough, single axis tracking, concentrating solar collectors. The collectors will be oriented in a North-South configuration and will track East-West. A heat transfer fluid (Gulf Synfluid 4cs) will be circulated in a closed loop fashion through the solar collectors and a series of heat exchangers. The inlet and outlet fluid temperatures for the collectors are 370/sup 0/F and 450/sup 0/F respectively. It is estimated that the net useable energy delivered to the industrial process will be 7.2 x 10/sup 9/ Btu's per year. With an HCPC boiler efficiency of 78% and 6.2 x 10/sup 6/ Btu's per barrel of oil, the solar energy system will displace 1489 barrels of oil per year. (WHK)

  14. Energy and Process Optimization and Benchmarking of Army Industrial Processes

    DTIC Science & Technology

    2006-09-01

    Induction Furnaces Static frequency converters (current or voltage) supply a variable fre- quency to the furnace induction coil, which varies to...match the type of ma- terial being melted and the amount of material in the furnace . Static power converters are used in induction melting systems to...of 3,000V) to be applied to an induction furnace . In recent years, the foundry and steel- making industries began to acquire induction melting systems

  15. Industrial fuel gas plant project. Phase II. Memphis industrial fuel gas plant. Final report. [U-GAS process

    SciTech Connect

    Not Available

    1983-01-01

    The Industrial Fuel Gas Plant produces a nominal 50 billion Btu/day of product gas. The entire IFG production will be sold to MLGW. Under normal conditions, 20% of the output of the plant will be sold by MLGW to the local MAPCO refinery and exchanged for pipeline quality refinery gas. The MAPCO refinery gas will be inserted into the Memphis Natural Gas Distribution System. A portion (normally 10%) of the IFG output of the plant will be diverted to a Credit Generation Unit, owned by MLGW, where the IFG will be upgraded to pipeline quality (950 Btu/SCF). This gas will be inserted into MLGW's Natural Gas Distribution System. The remaining output of the IFG plant (gas with a gross heating value of 300 Btu/SCF) will be sold by MLGW as Industrial Fuel Gas. During periods when the IFG plant is partially or totally off-stream, natural gas from the Memphis Natural Gas Distribution System will be sent to an air mixing unit where the gas will be diluted to a medium Btu content and distributed to the IFG customers. Drawing 2200-1-50-00104 is the plant block flow diagram showing the process sequence and process related support facilities of this industrial plant. Each process unit as well as each process-related support facility is described briefly.

  16. Application of HTGR process heat to oil shale retorting

    NASA Astrophysics Data System (ADS)

    Wadekamper, D. C.; Taylor, I. N.; Gleason, T. E.

    The currently developed oil shale retorting processes depend on some portion of their product to provide heat energy for process operation. In an attempt to increase the fossil fuel reserves of the United States, as well as decrease environmental pollution, it has been suggested that an High Temperature Gas Reactor (HTGR) be used to supply the heat necessary for the retorting oil shale thus freeing additional petroleum products for sale. The TOSCO II process was selected as a typical oil shale retorting process and a detailed evaluation of the energy requirements was made. Various scenarios to replace selected portions of the process energy requirements with HTGR generated heat are described. The improvements in product yields and reductions in environmental pollution levels associated with a HTGR process heat scheme are summarized.

  17. Interference Analysis Process in Military Aircraft Industry

    NASA Astrophysics Data System (ADS)

    Rothenhaeusler, M.; Poisel, W.

    2012-05-01

    As flying platforms do have limited space for integration and increasing demands for antennas, interference and EMC analysis becomes ever more relevant for optimised antenna concepts. Of course aerodynamic and operational aspects are still important and can not be neglected, but interference can also be a performance killer if it is not analysed in a proper way. This paper describes an interference analysis process which is based on the electrical data of all transmitters and receivers, in- and out-of-band numerical simulation of the decoupling values of all involved antennas and includes EMC relevant data of conducted and radiated emissions, based on EMC standards like MIL-STD-461. Additionally hardware based interference cancellation is also taken into account as the last opportunity for the antenna engineer to reach the required decoupling for undisturbed communication.

  18. A survey of geothermal process heat applications in Guatemala: An engineering survey

    SciTech Connect

    Altseimer, J.H.; Edeskuty, F.J.

    1988-08-01

    This study investigates how process heat from Guatemala's geothermal energy resources can be developed to reduce Guatemala's costly importation of oil, create new employment by encouraging new industry, and reduce fuel costs for existing industry. This investigation was funded by the US Agency for International Development and carried out jointly by the Guatemalan Government and the Los Alamos National Laboratory. Two sites, Amatitlan and Zunil, are being developed geothermally. Amatitlan is in the better industrial area but Zunil's geothermal development is more advanced. The industry around Zunil is almost exclusively agricultural and the development of an agricultural processing plant (freezing, dehydration, and cold storage) using geothermal heat is recommended. Similar developments throughout the volcanic zones of Guatemala are possible. Later, when the field at Amatitlan has been further developed, an industrial park can be planned. Potential Amatitlan applications are the final stage of salt refining, a thermal power plant, hospital/hotel heating and cooling, steam curing of concrete blocks, production of alcohol from sugar cane, and production of polyethylene from ethanol. Other special developments such as water pumping for the city of Guatemala and the use of moderate-temperature geothermal fluids for localized power production are also possible. 12 refs., 13 figs., 14 tabs.

  19. Preliminary overview of innovative industrial-materials processes

    SciTech Connect

    Hane, G.J.; Hauser, S.G.; Blahnik, D.E.; Eakin, D.E.; Gurwell, W.E.; Williams, T.A.; Abarcar, R.; Szekely, J.; Ashton, W.B.

    1983-09-01

    In evaluating the potential for industrial energy conservation, 45 candidate processes were identified. The chemical and the iron and steel industries presented the most well-developed candidates, whereas those processes identified in the pulp and paper and textiles industries were the most speculative. Examples of the candidate processes identified include direct steelmaking and ore-to-powder systems, which potentially require 30 to 40% less energy, respectively, than conventional steelmaking systems; membrane separations and freeze crystallization, which offer up to 90% reductions in energy use when compared with distillation; the cold processing of cement, which offers a 50% reduction in energy requirements; and the dry forming of paper, which offers a 25% reduction in the energy needed for papermaking. A review of all the industries revealed that the revolutionary alternatives often use similar concepts in avoiding current process inefficiencies. These concepts include using chemical, physical, or biological processes to replace thermally intensive processes; using specific forms of energy to minimize wasteful thermal diffusion; using chemical, biological, or ultrasonic processes to replace physical reduction; combining multiple processing steps into a single reactor; using a dry processing to eliminate energy needed for evaporation; and using sterilization or biotechnology to reduce the need for refrigeration.

  20. Heat pipe cooling of power processing magnetics

    NASA Technical Reports Server (NTRS)

    Hansen, I. G.; Chester, M. S.

    1979-01-01

    A heat pipe cooled transformer and input filter were developed for the 2.4 kW beam supply of a 30 cm ion thruster system. This development yielded a mass reduction of 40% (1.76 kg) and lower mean winding temperature (20 C lower). While these improvements are significant, preliminary designs predict even greater benefits to be realized at higher power. The design details are presented along with the results of thermal vacuum operation and the component performance in a 3 kW breadboard power processor.

  1. Intensification of heat and mass transfer by ultrasound: application to heat exchangers and membrane separation processes.

    PubMed

    Gondrexon, N; Cheze, L; Jin, Y; Legay, M; Tissot, Q; Hengl, N; Baup, S; Boldo, P; Pignon, F; Talansier, E

    2015-07-01

    This paper aims to illustrate the interest of ultrasound technology as an efficient technique for both heat and mass transfer intensification. It is demonstrated that the use of ultrasound results in an increase of heat exchanger performances and in a possible fouling monitoring in heat exchangers. Mass transfer intensification was observed in the case of cross-flow ultrafiltration. It is shown that the enhancement of the membrane separation process strongly depends on the physico-chemical properties of the filtered suspensions.

  2. Development and Field Trial of Dimpled-Tube Technology for Chemical Industry Process Heaters

    SciTech Connect

    Yaroslav Chudnovsky; Aleksandr Kozlov

    2006-10-12

    Most approaches to increasing heat transfer rates in the convection sections of gas-fired process heaters involve the incorporation of fins, baffles, turbulizers, etc. to increase either the heat transfer surface area or turbulence or both. Although these approaches are effective in increasing the heat transfer rates, this increase is invariably accompanied by an associated increase in convection section pressure drop as well as, for heaters firing ‘dirty’ fuel mixtures, increased fouling of the tubes – both of which are highly undesirable. GTI has identified an approach that will increase heat transfer rates without a significant increase in pressure drop or fouling rate. Compared to other types of heat transfer enhancement approaches, the proposed dimpled tube approach achieves very high heat transfer rates at the lowest pressure drops. Incorporating this approach into convection sections of chemical industry fired process heaters may increase energy efficiency by 3-5%. The energy efficiency increase will allow reducing firing rates to provide the required heating duty while reducing the emissions of CO2 and NOx.

  3. Hybrid membrane operations in water desalination and industrial process rationalisation.

    PubMed

    Drioli, E; Di Profio, G; Curcio, E

    2005-01-01

    Membrane science and technology are recognized today as powerful tools in resolving some important global problems, and developing newer industrial processes, needed from the imperative of sustainable industrial growth. In seawater desalination, for resolving the dramatic increase of freshwater demand in many regions of the world, membrane unitary operations or the combination of some of them in integrated systems are already a real means for producing water from the sea, at lower costs and minimum environmental impact, with a very interesting prospective in particular for poor economy countries. However, membranes are used or are becoming used in some important industrial fields, for developing more efficient productive cycles, with reduced waste of raw-material, reducing the polluting charge by controlling byproduct generation, and reducing overall costs. In the present paper, other than for seawater desalination applications, some industrial applications where membrane technology has led already to match the goal of process intensification are discussed.

  4. Current performance and potential improvements in solar thermal industrial heat

    NASA Astrophysics Data System (ADS)

    Hale, M. J.; Williams, T.; Barker, G.

    1992-12-01

    A representative current state-of-the-art system using parabolic trough technology was developed using data from a system recently installed in Tehachapi, California. A simulation model was used to estimate the annual energy output from the system at three different insolation locations. Based on discussions with industry personnel and within NREL, we identified a number of technology improvements that offer the potential for increasing the energy performance and reducing the energy-cost of the baseline system. The technology improvements modeled included an evacuated-tube receiver, an antireflective coating on the receiver tube, an improved absorber material, a cleaner reflecting surface, a reflecting surface that can withstand contact cleaning, and two silver reflectors. The properties associated with the improvements were incorporated into the model simulation at the three insolation locations to determine if there were any performance gains. The results showed that there was a potential for a more than 50 percent improvement in the annual energy delivered by a 2677 sq m system incorporating a combination of the enumerated technology improvements. We discuss the commercial and technological status of each design improvement and present performance predictions for the trough-design improvements.

  5. High Magnetic Field Processing (HMFP): A Heat-Free, Heat-Treating Method

    SciTech Connect

    2009-05-01

    This factsheet describes a research project whose main goal is to research and develop high magnetic field processing (HMFP) technology for selected high-energy consumption heat treatment operations by reducing or eliminating the need for cryogenic cooling or double temper heat treatments.

  6. Society of the plastic industry process emission initiatives

    NASA Technical Reports Server (NTRS)

    Mcdermott, Joseph

    1994-01-01

    At first view, plastics process emissions research may not seem to have much bearing on outgassing considerations relative to advanced composite materials; however, several parallel issues and cross currents are of mutual interest. The following topics are discussed: relevance of plastics industry research to aerospace composites; impact of clean air act amendment requirements; scope of the Society of the Plastics Industry, Inc. activities in thermoplastic process emissions and reinforced plastics/composites process emissions; and utility of SPI research for advanced polymer composites audiences.

  7. Advanced Manufacturing Systems in Food Processing and Packaging Industry

    NASA Astrophysics Data System (ADS)

    Shafie Sani, Mohd; Aziz, Faieza Abdul

    2013-06-01

    In this paper, several advanced manufacturing systems in food processing and packaging industry are reviewed, including: biodegradable smart packaging and Nano composites, advanced automation control system consists of fieldbus technology, distributed control system and food safety inspection features. The main purpose of current technology in food processing and packaging industry is discussed due to major concern on efficiency of the plant process, productivity, quality, as well as safety. These application were chosen because they are robust, flexible, reconfigurable, preserve the quality of the food, and efficient.

  8. Optimizing the availability of a buffered industrial process

    DOEpatents

    Martz, Jr., Harry F.; Hamada, Michael S.; Koehler, Arthur J.; Berg, Eric C.

    2004-08-24

    A computer-implemented process determines optimum configuration parameters for a buffered industrial process. A population size is initialized by randomly selecting a first set of design and operation values associated with subsystems and buffers of the buffered industrial process to form a set of operating parameters for each member of the population. An availability discrete event simulation (ADES) is performed on each member of the population to determine the product-based availability of each member. A new population is formed having members with a second set of design and operation values related to the first set of design and operation values through a genetic algorithm and the product-based availability determined by the ADES. Subsequent population members are then determined by iterating the genetic algorithm with product-based availability determined by ADES to form improved design and operation values from which the configuration parameters are selected for the buffered industrial process.

  9. [Food processing industry--the salt shock to the consumers].

    PubMed

    Doko Jelinić, Jagoda; Nola, Iskra Alexandra; Andabaka, Damir

    2010-05-01

    Industrial food production and processing is necessarily connected with the use of salt. Salt or sodium chloride is used as a preservative, spice, agent for color maintenance, texture, and to regulate fermentation by stopping the growth of bacteria, yeast and mold. Besides kitchen salt, other types of salt that also contain sodium are used in various technological processes in food preparing industry. Most of the "hidden" salt, 70%-75%, can be brought to the body by using industrial food, which, unfortunately, has been increasingly used due to the modern way of life. Bread and bakery products, meat products, various sauces, dried fish, various types of cheese, fast food, conserved vegetables, ready-made soups and food additives are the most common industrial foods rich in sodium. Many actions have been taken all over the world to restrict salt consumption. The World Health Organization recommends the upper limit of salt input of 5 g per day. These actions appeal to food industry to reduce the proportion of salt in their products. Besides lower salt addition during manufacture, food industry can use salt substitutes, in particular potassium chloride (KCl), in combination with additives that can mask the absence of salt, and flavor intensifiers that also enhance the product salinity. However, food industry is still quite resistant to reducing salt in their products for fear from losing profits.

  10. Recent trends and developments in infrared heating in food processing.

    PubMed

    Rastogi, Navin K

    2012-01-01

    Fruit processing and preservation technologies must keep fresh-like characteristics while providing an acceptable and convenient shelf life as well as assuring safety and nutritional value. Processing technologies include a wide range of methodologies to inactivate microorganisms, improve quality and stability, and preserve and minimize changes of fruit fresh-like characteristics. Infrared (IR) heating offers many advantages over conventional heating under similar conditions, which include reduced heating time, uniform heating, reduced quality losses, versatile, simple and compact equipment, and significant energy saving. The integration of IR with other matured processing operations such as blanching, dehydration, freeze-dehydration, thawing, roasting, baking, cooking has been shown to open up new processing options. Combinations of IR heating with microwave heating and other common conductive and convective modes of heating have been gaining momentum because of increased energy throughput. A number of publications and patents have demonstrated novel and diverse uses of this technology. This review aims at identifying the opportunities and challenges associated with this technology. The effect of IR on food quality attributes is also discussed. The types of equipment commonly used for IR processing have also been summarized.

  11. U.S. Fruit and Vegetable Processing Industries.

    ERIC Educational Resources Information Center

    Buckley, Katharine C.; And Others

    Because of shifts in consumer tastes and preferences, demographics, technology, government regulation, and the expanding interdependence of world markets, the United States fruit and vegetable processing industries must operate in a constantly changing and uncertain economic environment. U.S. per capita use of processed fruits and vegetables is…

  12. Waste minimization in the poultry processing industry. Process and water quality aspects

    SciTech Connect

    Gelman, S.R.; Scott, S.; Davis, H.

    1989-11-09

    The poultry processing industry is a large, water intensive industry. In a typical week in Alabama up to 15 million birds are processed, and Arkansas, Georgia, and North Carolina have similar processing volumes. This presentation will focus on issues surrounding waste minimization in the live processing industry as well as provide a brief look at the prepared foods segment, mainly cooked chicken products. The case study also reviews water quality issues that require us to examine waste treatment in a new light. This information will also apply to other industries facing more stringent treatment requirements as a result of stiffer water quality regulations.

  13. Techniques to reduce adjacent bed heating in electric reservoir heating processes

    SciTech Connect

    Harvey, A.H.

    1980-12-01

    The feasibility of several enhanced recovery techniques that employ an alternating electric current to heat an oil reservoir, which would act as a resistance heating element, was examined. In these processes, the flow of electric current in formations adjacent to the reservoir could be reduced either by displacing most of the connate water with a more saline water prior to heating, or by establishing a horizontal, electrically conductive fracture within the reservoir. Radial models are proposed for approximating the distribution of resistance heating which would occur.

  14. National need for utilizing nuclear energy for process heat generation

    SciTech Connect

    Gambill, W.R.; Kasten, P.R.

    1984-01-01

    Nuclear reactors are potential sources for generating process heat, and their applications for such use economically competitive. They help satisfy national needs by helping conserve and extend oil and natural gas resources, thus reducing energy imports and easing future international energy concerns. Several reactor types can be utilized for generating nuclear process heat; those considered here are light water reactors (LWRs), heavy water reactors (HWRs), gas-cooled reactors (GCRs), and liquid metal reactors (LMRs). LWRs and HWRs can generate process heat up to 280/sup 0/C, LMRs up to 540/sup 0/C, and GCRs up to 950/sup 0/C. Based on the studies considered here, the estimated process heat markets and the associated energy markets which would be supplied by the various reactor types are summarized.

  15. High Magnetic Field Processing - A Heat-Free Heat Treating Method

    SciTech Connect

    Ludtka, Gerard Michael; Ludtka, Gail Mackiewicz-; Wilgen, John B; Kenik, Edward A; Parish, Chad M; Rios, Orlando; Rogers, Hiram; Manuel, Michele; Kisner, Roger A; Watkins, Thomas R; Murphy, Bart L

    2012-08-01

    -free', heat treating technology. Lower residual stresses in HTMP treated materials are anticipated since no thermal strains are involved in inducing the transformation of retained austenite to martensite in high alloy steel. (2) The simultaneous increase of 12% in yield strength and 22% in impact energy in a bainitic alloy using HTMP processing. This is a major breakthrough in materials processing for the next generation of structural materials since conventionally processed materials show a reduction in impact toughness with an increase in yield strength. HTMP is a new paradigm to beneficially increase both yield strength and impact energy absorption simultaneously. (3) HTMP processing refined both the martensite lath population and the carbide dispersion in a bainitic steel alloy during Gausstempering. The refinement was believed to be responsible for the simultaneous increase in strength and toughness. Hence, HTMP significantly impacts nucleation and growth phenomenon. (4) HTMP processing developed comparable ultimate tensile strength and twice the impact energy in a lower cost, lower alloy content ({approx}8% alloy content) steel, compared to highly alloyed, (31% alloy elements involving Ni, Co, and Mo) 250-grade margining steel. Future low-cost HTMP alloys appear viable that will exceed the structural performance of highly alloyed materials that are conventionally processed. This economic benefit will enable U.S. industry to reduce cost (better more competitive worldwide) while maintaining or exceeding current performance. (5) EMAT processed cast iron exhibits significantly higher hardness (by 51% for a 9T condition) than a no-field processed sample. (6) EMAT produced microstructures in cast iron resulted in an unique graphite nodule morphology, a modified pearlite content, and unique carbide types, that formed during solidification and cooling. (7) EMAT processed nanoparticle dispersions in Mg resulted in a very fine, unagglomerated distribution of the nanoparticles in

  16. Unique Computer Modeling Approaches for Simulation of Induction Heating and Heat-Treating Processes

    NASA Astrophysics Data System (ADS)

    Rudnev, Valery

    2013-07-01

    In the last decade, when discussing subjects related to a computer modeling of induction heating and heat treating, the word "usefulness" has been replaced by the word "necessity." Modern computer simulation is capable of effectively simulating electromagnetic and thermal phenomena for many processes, including those that involve electromagnetic induction. This article discusses the state-of-the-art computer simulation of induction heating and heat treating providing answers to following questions: Why finite element analysis is not always the best tool for computer modeling of some induction heating applications? What are the limitations of generalized all-purpose commercial programs? What are the crucial tips that executives must know regarding computer modeling of induction heating? Several case studies will be reviewed in this article as well.

  17. Heat transfer monitor for measurements of fouling of industrial heat exchangers

    NASA Astrophysics Data System (ADS)

    Panchal, C. B.

    1985-01-01

    A Heat Transfer Monitor (HTM) is a sensitive device that quantifies development of fouling on heat exchanger surfaces in terms of degradation in the heat transfer coefficient as fouling progresses. The Argonne HTM was originally developed by Carnegie-Mellon University for Ocean Thermal Energy Conversion (OTEC) applications and later modified by Argonne National Laboratory. The HTM has been used for the OTEC biofouling and corrosion studies at the Natural Energy Laboratory of Hawaii for the last four years. The major findings from the experimental investigation are: (1) periodic low level of 50 to 70 ppB of chlorination can remove and prevent biofouling; (2) biofouling for deep cold water is negligible; and (3) biofouling control methods for moderately enhanced surfaces are comparable to those for smooth surfaces.

  18. Heat transfer monitor for measurements of fouling of industrial heat exchangers

    SciTech Connect

    Panchal, C.B.

    1985-01-01

    A Heat Transfer Monitor (HTM) is a sensitive device that quantifies development of fouling on heat exchanger surfaces in terms of degradation in the heat transfer coefficient as fouling progresses. The Argonne HTM was originally developed by Carnegie-Mellon University for Ocean Thermal Energy Conversion (OTEC) applications and later modified by Argonne National Laboratory. The HTM has been used for the OTEC biofouling and corrosion studies at the Natural Energy Laboratory of Hawaii for the last four years. The monitor has produced consistent results with an accuracy of about 0.0035 K m/sup 2//kW (0.00002/sup 0/F.h.ft/sup 2//Btu). The major findings from the experimental investigation are: (a) periodic low level of 50 to 70 ppB of chlorination can remove and prevent biofouling, (b) biofouling for deep cold water is negligible, and (c) biofouling control methods for moderately enhanced surfaces are comparable to those for smooth surfaces.

  19. Thermal protection of β-carotene in re-assembled casein micelles during different processing technologies applied in food industry.

    PubMed

    Sáiz-Abajo, María-José; González-Ferrero, Carolina; Moreno-Ruiz, Ana; Romo-Hualde, Ana; González-Navarro, Carlos J

    2013-06-01

    β-Carotene is a carotenoid usually applied in the food industry as a precursor of vitamin A or as a colourant. β-Carotene is a labile compound easily degraded by light, heat and oxygen. Casein micelles were used as nanostructures to encapsulate, stabilise and protect β-carotene from degradation during processing in the food industry. Self-assembly method was applied to re-assemble nanomicelles containing β-carotene. The protective effect of the nanostructures against degradation during the most common industrial treatments (sterilisation, pasteurisation, high hydrostatic pressure and baking) was proven. Casein micelles protected β-carotene from degradation during heat stabilisation, high pressure processing and the processes most commonly used in the food industry including baking. This opens new possibilities for introducing thermolabile ingredients in bakery products.

  20. Expert system for testing industrial processes and determining sensor status

    DOEpatents

    Gross, Kenneth C.; Singer, Ralph M.

    1998-01-01

    A method and system for monitoring both an industrial process and a sensor. The method and system include determining a minimum number of sensor pairs needed to test the industrial process as well as the sensor for evaluating the state of operation of both. The technique further includes generating a first and second signal characteristic of an industrial process variable. After obtaining two signals associated with one physical variable, a difference function is obtained by determining the arithmetic difference between the pair of signals over time. A frequency domain transformation is made of the difference function to obtain Fourier modes describing a composite function. A residual function is obtained by subtracting the composite function from the difference function and the residual function (free of nonwhite noise) is analyzed by a statistical probability ratio test.

  1. Expert system for testing industrial processes and determining sensor status

    DOEpatents

    Gross, K.C.; Singer, R.M.

    1998-06-02

    A method and system are disclosed for monitoring both an industrial process and a sensor. The method and system include determining a minimum number of sensor pairs needed to test the industrial process as well as the sensor for evaluating the state of operation of both. The technique further includes generating a first and second signal characteristic of an industrial process variable. After obtaining two signals associated with one physical variable, a difference function is obtained by determining the arithmetic difference between the pair of signals over time. A frequency domain transformation is made of the difference function to obtain Fourier modes describing a composite function. A residual function is obtained by subtracting the composite function from the difference function and the residual function (free of nonwhite noise) is analyzed by a statistical probability ratio test. 24 figs.

  2. In situ control of industrial processes using laser light scattering and optical rotation

    NASA Astrophysics Data System (ADS)

    Mendoza Sanchez, Patricia Judith; López Echevarria, Daniel; Huerta Ruelas, Jorge Adalberto

    2006-02-01

    We present results of optical measurements in products or processes usually found in industrial processes, which can be used to control them. Laser light scattering was employed during semiconductor epitaxial growth by molecular beam epitaxy. With this technique, it was possible to determine growth rate, roughness and critical temperatures related to substrate degradation. With the same scattering technique, oil degradation as function of temperature was monitored for different automotive lubricants. Clear differences can be studied between monograde and multigrade oils. Optical rotation measurements as function of temperature were performed in apple juice in a pasteurization process like. Average variations related to optical rotation dependence of sugars were measured and monitored during heating and cooling process, finding a reversible behavior. As opposite behavior, sugar-protein solution was measured in a similar heating and cooling process. Final result showed a non-reversible behavior related to protein denaturation. Potential applications are discussed for metal-mechanic, electronic, food, and pharmaceutical industry. Future improvements in optical systems to make them more portable and easily implemented under typical industry conditions are mentioned.

  3. Industrial application and validation of forming simulation in the flexforming process

    NASA Astrophysics Data System (ADS)

    Leacock, Alan; Ling, Dave; Bergkvist, Mikael

    2016-08-01

    The flex-forming process is used extensively in aerospace industry for net shape forming of sheet metal structural components. Common metals used in the manufacture of these components include 7075 and 2024 aluminium alloys; usually in an as quenched condition following solution heat treatment. While the process is commonplace, the level of manual rework remains high, driven by inherent process and material variability and the lack of upfront analysis before the manufacture of tooling. A suitable process modelling method using AutoForm is presented along with an industrial validation study for the manufacture of an aerospace frame component in 7075-W aluminium alloy. The results illustrate the importance of material model accuracy and the inclusion of through thickness compressive stresses in predicting the flange springback of the component.

  4. Optical sensors for process control and emissions monitoring in industry

    SciTech Connect

    S. W. Allendorf; D. K. Ottesen; D. W. Hahn; T. J. Kulp; U. B. Goers

    1998-11-02

    Sandia National Laboratories has a number of ongoing projects developing optical sensors for industrial environments. Laser-based sensors can be attractive for relatively harsh environments where extractive sampling is difficult, inaccurate, or impractical. Tools developed primarily for laboratory research can often be adapted for the real world and applied to problems far from their original uses. Spectroscopic techniques, appropriately selected, have the potential to impact the bottom of line of a number of industries and industrial processes. In this paper the authors discuss three such applications: a laser-based instrument for process control in steelmaking, a laser-induced breakdown method for hazardous metal detection in process streams, and a laser-based imaging sensor for evaluating surface cleanliness. Each has the potential to provide critical, process-related information in a real-time, continuous manner. These sensor techniques encompass process control applications and emissions monitoring for pollution prevention. They also span the range from a field-tested pre-commercial prototype to laboratory instrumentation. Finally, these sensors employ a wide range of sophistication in both the laser source and associated analytical spectroscopy. In the ultimate applications, however, many attributes of the sensors are in common, such as the need for robust operation and hardening for harsh industrial environments.

  5. Optical sensors for process control and emissions monitoring in industry

    SciTech Connect

    S. W. Alendorf; D. K. Ottensen; D. W. Hahn; T. J. Kulp; U. B. Goers

    1999-01-01

    Sandia National Laboratories has a number of ongoing projects developing optical sensors for industrial environments. Laser-based sensors can be attractive for relatively harsh environments where extractive sampling is difficult, inaccurate, or impractical. Tools developed primarily for laboratory research can often be adapted for the real world and applied to problems far from their original uses. Spectroscopic techniques, appropriately selected, have the potential to impact the bottom line of a number of industries and industrial processes. In this paper the authors discuss three such applications: a laser-based instrument for process control in steelmaking, a laser-induced breakdown method for hazardous metal detection in process streams, and a laser-based imaging sensor for evaluating surface cleanliness. Each has the potential to provide critical, process-related information in a real-time, continuous manner. These sensor techniques encompass process control applications and emissions monitoring for pollution prevention. They also span the range from a field-tested pre-commercial prototype to laboratory instrumentation. Finally, these sensors employ a wide range of sophistication in both the laser source and associated analytical spectroscopy. In the ultimate applications, however, many attributes of the sensors are in common, such as the need for robust operation and hardening for harsh industrial environments.

  6. Cogeneration technology alternatives study. Volume 2: Industrial process characteristics

    NASA Technical Reports Server (NTRS)

    1980-01-01

    Information and data for 26 industrial processes are presented. The following information is given for each process: (1) a description of the process including the annual energy consumption and product production and plant capacity; (2) the energy requirements of the process for each unit of production and the detailed data concerning electrical energy requirements and also hot water, steam, and direct fired thermal requirements; (3) anticipated trends affecting energy requirements with new process or production technologies; and (4) representative plant data including capacity and projected requirements through the year 2000.

  7. Process Control Systems in the Chemical Industry: Safety vs. Security

    SciTech Connect

    Jeffrey Hahn; Thomas Anderson

    2005-04-01

    Traditionally, the primary focus of the chemical industry has been safety and productivity. However, recent threats to our nation’s critical infrastructure have prompted a tightening of security measures across many different industry sectors. Reducing vulnerabilities of control systems against physical and cyber attack is necessary to ensure the safety, security and effective functioning of these systems. The U.S. Department of Homeland Security has developed a strategy to secure these vulnerabilities. Crucial to this strategy is the Control Systems Security and Test Center (CSSTC) established to test and analyze control systems equipment. In addition, the CSSTC promotes a proactive, collaborative approach to increase industry's awareness of standards, products and processes that can enhance the security of control systems. This paper outlines measures that can be taken to enhance the cybersecurity of process control systems in the chemical sector.

  8. Post-processing procedure for industrial quantum key distribution systems

    NASA Astrophysics Data System (ADS)

    Kiktenko, Evgeny; Trushechkin, Anton; Kurochkin, Yury; Fedorov, Aleksey

    2016-08-01

    We present algorithmic solutions aimed on post-processing procedure for industrial quantum key distribution systems with hardware sifting. The main steps of the procedure are error correction, parameter estimation, and privacy amplification. Authentication of classical public communication channel is also considered.

  9. Advantages of Laser Polarimetry Applied to Tequila Industrial Process Control

    NASA Astrophysics Data System (ADS)

    Fajer, V.; Rodriguez, C.; Flores, R.; Naranjo, S.; Cossio, G.; Lopez, J.

    2002-03-01

    The development of a polarimetric method for crude and cooked agave juice quality control not only by direct polarimetric measurement also by means of laser polarimeter LASERPOL 101M used as a liquid chromatographic detector is presented. The viability and advantage of this method for raw material quality control and during Tequila industrial process is shown.

  10. 27 CFR 19.37 - Application for industrial processes waiver.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... industrial processes waiver. (a) Application for waiver. If the producer of a nonpotable chemical mixture... of the producer; (2) Chemical composition and source of the nonpotable mixture; (3) Approximate percentages of chemicals and spirits in the mixture; (4) Method of operation proposed; (5) Bonded...

  11. 27 CFR 19.37 - Application for industrial processes waiver.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... industrial processes waiver. (a) Application for waiver. If the producer of a nonpotable chemical mixture... of the producer; (2) Chemical composition and source of the nonpotable mixture; (3) Approximate percentages of chemicals and spirits in the mixture; (4) Method of operation proposed; (5) Bonded...

  12. 27 CFR 19.37 - Application for industrial processes waiver.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... industrial processes waiver. (a) Application for waiver. If the producer of a nonpotable chemical mixture... of the producer; (2) Chemical composition and source of the nonpotable mixture; (3) Approximate percentages of chemicals and spirits in the mixture; (4) Method of operation proposed; (5) Bonded...

  13. 27 CFR 19.37 - Application for industrial processes waiver.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... industrial processes waiver. (a) Application for waiver. If the producer of a nonpotable chemical mixture... of the producer; (2) Chemical composition and source of the nonpotable mixture; (3) Approximate percentages of chemicals and spirits in the mixture; (4) Method of operation proposed; (5) Bonded...

  14. Plasma heating for containerless and microgravity materials processing

    NASA Technical Reports Server (NTRS)

    Leung, Emily W. (Inventor); Man, Kin F. (Inventor)

    1994-01-01

    A method for plasma heating of levitated samples to be used in containerless microgravity processing is disclosed. A sample is levitated by electrostatic, electromagnetic, aerodynamic, or acoustic systems, as is appropriate for the physical properties of the particular sample. The sample is heated by a plasma torch at atmospheric pressure. A ground plate is provided to help direct the plasma towards the sample. In addition, Helmholtz coils are provided to produce a magnetic field that can be used to spiral the plasma around the sample. The plasma heating system is oriented such that it does not interfere with the levitation system.

  15. Compositions produced using an in situ heat treatment process

    DOEpatents

    Roes, Augustinus Wilhelmus Maria; Nair, Vijay; Munsterman, Erwin Hunh; Van Bergen, Petrus Franciscus; Van Den Berg, Franciscus Gondulfus Antonius

    2013-05-28

    Methods for treating a subsurface formation and compositions produced therefrom are described herein. At least one method for producing hydrocarbons from a subsurface formation includes providing heat to the subsurface formation using an in situ heat treatment process. One or more formation particles may be formed during heating of the subsurface formation. Fluid that includes hydrocarbons and the formation particles may be produced from the subsurface formation. The formation particles in the produced fluid may include cenospheres and have an average particle size of at least 0.5 micrometers.

  16. Compositions produced using an in situ heat treatment process

    DOEpatents

    Roes, Augustinus Wilhelmus Maria; Nair, Vijay; Munsterman, Erwin Henh; Van Bergen, Petrus Franciscus; Van Den Berg, Franciscus Gondulfus Antonius

    2009-10-20

    Systems, methods, and heaters for treating a subsurface formation are described herein. At least one method for producing hydrocarbons from a subsurface formation includes providing heat to the subsurface formation using an in situ heat treatment process. One or more formation particles may be formed during heating of the subsurface formation. Fluid that includes hydrocarbons and the formation particles may be produced from the subsurface formation. The formation particles in the produced fluid may include cenospheres and have an average particle size of at least 0.5 micrometers.

  17. Solutions for Arsenic Control in Mining Processes and Extractive Industry

    NASA Astrophysics Data System (ADS)

    Neitola, Raisa; Korhonen, Tero; Backnäs, Soile; Turunen, Kaisa; Kaartinen, Tommi; Laine-Ylijoki, Jutta; Wahlström, Margareta; Venho, Antti; Ahoranta, Sarita; Nissilä, Marika; Puhakka, Jaakko

    2015-04-01

    In mining, quarrying and industrial minerals production arsenic is a common element, thus creating a challenge in mining processes. This project aimed to develop solutions to control and remove As-compounds in materials and effluents of beneficiation processes and other mining operations. Focus was on various technologies e.g. traditional mineral processing, bioprocessing, water treatment, as well as various materials such as gold ores and concentrates, industrial by-products, and mine waters. The results of suggest that by novel mineral processing and proper water treatment methods the amount of As-compounds in tailings and effluents can be reduced to levels that satisfy the regulations concerning mining waste management. According to the environmental research, mining activities tend to increase the proportion of potentially mobile and available elements in soil. The effect of mining activity on geogenic contamination needs to be considered in risk assessment.

  18. Instantaneous Soundness Checking of Industrial Business Process Models

    NASA Astrophysics Data System (ADS)

    Fahland, Dirk; Favre, Cédric; Jobstmann, Barbara; Koehler, Jana; Lohmann, Niels; Völzer, Hagen; Wolf, Karsten

    We report on a case study on control-flow analysis of business process models. We checked 735 industrial business process models from financial services, telecommunications and other domains. We investigated these models for soundness (absence of deadlock and lack of synchronization) using three different approaches: the business process verification tool Woflan, the Petri net model checker LoLA, and a recently developed technique based on SESE decomposition. We evaluate the various techniques used by these approaches in terms of their ability of accelerating the check. Our results show that industrial business process models can be checked in a few milliseconds, which enables tight integration of modeling with control-flow analysis. We also briefly compare the diagnostic information delivered by the different approaches.

  19. Five years of industrial experience with the plasma dross treatment process

    SciTech Connect

    Lavoie, S.; Lachance, J.

    1995-12-31

    Alcan`s Guillaume-Tremblay plant, located in Jonquiere, Quebec, has been in operation since 1990. This was the first plasma dross processing plant ever built. In addition to the use of the plasma heating technology, Guillaume-Tremblay has other unique features making it a modern and efficient dross processing facility. This paper presents a general over-view of the practical experience at the Guillaume-Tremblay plant. In particular, the utilization of plasma heating in industrial conditions, the metallurgical performance, the unique dross handling system, the control and information management system and the reclaiming of the by-products will be discussed. Finally, the use of the plasma process for salty dross will be addressed briefly.

  20. Numerical study on heat and mass transfer in hygroscopic rotor during sorption process

    NASA Astrophysics Data System (ADS)

    Shin, Hyun-Geun; Park, Il Seouk

    2016-06-01

    Recently, interest in hygroscopic dehumidifiers has rapidly increased in the indoor environment industry because of their potential contribution to the development of hybrid (refrigerating + hygroscopic) dehumidifiers. Heat and mass transport phenomena such as adsorption and desorption, and their complex interactions occur in a desiccant rotor, which comprises many small hygroscopic channels. This study numerically investigated the conjugated heat and mass transfers in a channel modeled with the flow and porous desiccant regions, where only ordinary and surface diffusions (excluding Knudsen diffusion) during the sorption processes were considered. The change in the dehumidification performance depending on operating conditions such as the rotor's rotating speed, air flow rate, and adsorption-desorption ratio, was examined under various working environments. The temporal and spatial variations in the temperature, vapor mass fraction, and liquid water mass fraction in the channel were considered in detail. The closely linked heat and mass transports were clarified for a better understanding of the sorption processes in the desiccant rotor.

  1. Numerical study on heat and mass transfer in hygroscopic rotor during sorption process

    NASA Astrophysics Data System (ADS)

    Shin, Hyun-Geun; Park, Il Seouk

    2017-02-01

    Recently, interest in hygroscopic dehumidifiers has rapidly increased in the indoor environment industry because of their potential contribution to the development of hybrid (refrigerating + hygroscopic) dehumidifiers. Heat and mass transport phenomena such as adsorption and desorption, and their complex interactions occur in a desiccant rotor, which comprises many small hygroscopic channels. This study numerically investigated the conjugated heat and mass transfers in a channel modeled with the flow and porous desiccant regions, where only ordinary and surface diffusions (excluding Knudsen diffusion) during the sorption processes were considered. The change in the dehumidification performance depending on operating conditions such as the rotor's rotating speed, air flow rate, and adsorption-desorption ratio, was examined under various working environments. The temporal and spatial variations in the temperature, vapor mass fraction, and liquid water mass fraction in the channel were considered in detail. The closely linked heat and mass transports were clarified for a better understanding of the sorption processes in the desiccant rotor.

  2. Assessment of critical-fluid extractions in the process industries

    NASA Technical Reports Server (NTRS)

    1982-01-01

    The potential for critical-fluid extraction as a separation process for improving the productive use of energy in the process industries is assessed. Critical-fluid extraction involves the use of fluids, normally gaseous at ambient conditions, as extraction solvents at temperatures and pressures around the critical point. Equilibrium and kinetic properties in this regime are very favorable for solvent applications, and generally allow major reductions in the energy requirements for separating and purifying chemical component of a mixture.

  3. Wood industrial application for quality control using image processing

    NASA Astrophysics Data System (ADS)

    Ferreira, M. J. O.; Neves, J. A. C.

    1994-11-01

    This paper describes an application of image processing for the furniture industry. It uses an input data, images acquired directly from wood planks where defects were previously marked by an operator. A set of image processing algorithms separates and codes each defect and detects a polygonal approach of the line representing them. For such a purpose we developed a pattern classification algorithm and a new technique of segmenting defects by carving the convex hull of the binary shape representing each isolated defect.

  4. Advanced Reactors Thermal Energy Transport for Process Industries

    SciTech Connect

    P. Sabharwall; S.J. Yoon; M.G. McKellar; C. Stoots; George Griffith

    2014-07-01

    The operation temperature of advanced nuclear reactors is generally higher than commercial light water reactors and thermal energy from advanced nuclear reactor can be used for various purposes such as liquid fuel production, district heating, desalination, hydrogen production, and other process heat applications, etc. Some of the major technology challenges that must be overcome before the advanced reactors could be licensed on the reactor side are qualification of next generation of nuclear fuel, materials that can withstand higher temperature, improvement in power cycle thermal efficiency by going to combined cycles, SCO2 cycles, successful demonstration of advanced compact heat exchangers in the prototypical conditions, and from the process side application the challenge is to transport the thermal energy from the reactor to the process plant with maximum efficiency (i.e., with minimum temperature drop). The main focus of this study is on doing a parametric study of efficient heat transport system, with different coolants (mainly, water, He, and molten salts) to determine maximum possible distance that can be achieved.

  5. Spatial distributions of heating, cooling, and industrial degree-days in Turkey

    NASA Astrophysics Data System (ADS)

    Yildiz, I.; Sosaoglu, B.

    2007-11-01

    The degree-day method is commonly used to estimate energy consumption for heating and cooling in residential, commercial and industrial buildings, as well as in greenhouses, livestock facilities, storage facilities and warehouses. This article presents monthly and yearly averages and spatial distributions of heating, cooling, and industrial degree-days at the base temperatures of 18 °C and 20 °C, 18 °C and 24 °C, and 7 °C and 13 °C, respectively; as well as the corresponding number of days in Turkey. The findings presented here will facilitate the estimation of heating and cooling energy consumption for any residential, commercial and industrial buildings in Turkey, for any period of time (monthly, seasonal, etc.). From this analysis it will also be possible to compare and design alternative building systems in terms of energy efficiencies. If one prefers to use set point temperatures to indicate the resumption of the heating season would also be possible using the provided information in this article. In addition, utility companies and manufacturing/marketing companies of HVAC systems would be able to easily determine the demand, marketing strategies and policies based on the findings in this study.

  6. Imulation of polymer forming processes - addressing industrial needs

    SciTech Connect

    Thibault, F.; DiRaddo, R.

    2011-05-04

    The objective of this paper is to present the development of simulation and design optimization capabilities, for polymer forming processes, in the context of addressing industrial needs. Accomplishments generated from close to twenty years of research in this field, at the National Research Council (NRC), are presented. Polymer forming processes such as extrusion blow moulding, stretch blow moulding and thermoforming have been the focus of the work, yet the research is extendable to similar polymer forming operations such as micro-blow moulding, sheet blow moulding and composites stamping. The research considers material models, process sequence integration and design optimization, derivative processes and 3D finite elements with multi-body contact.

  7. Industrial-Scale Processes For Stabilizing Radioactively Contaminated Mercury Wastes

    SciTech Connect

    Broderick, T. E.; Grondin, R.

    2003-02-24

    This paper describes two industrial-scaled processes now being used to treat two problematic mercury waste categories: elemental mercury contaminated with radionuclides and radioactive solid wastes containing greater than 260-ppm mercury. The stabilization processes were developed by ADA Technologies, Inc., an environmental control and process development company in Littleton, Colorado. Perma-Fix Environmental Services has licensed the liquid elemental mercury stabilization process to treat radioactive mercury from Los Alamos National Laboratory and other DOE sites. ADA and Perma-Fix also cooperated to apply the >260-ppm mercury treatment technology to a storm sewer sediment waste collected from the Y-12 complex in Oak Ridge, TN.

  8. Electromagnetic Processing of Materials:. from the Concepts to Industrial Applications

    NASA Astrophysics Data System (ADS)

    Delannoy, Y.

    2005-07-01

    Electromagnetic fields are used for material processing in various industrial devices, such as induction furnaces, electromagnetic brakes and stirrers in metallurgy, inductive plasma torches to elaborate silica for optical fibres or electromagnetic flow control systems in crystal growth. New developments are needed whenever the coupling of physical phenomena is the key point of the process. Three examples are presented among the research activities of the EPM laboratory in Electromagnetic Processing of Materials: Electromagnetic continuous casting of steel slabs, plasma purification of silicon, electromagnetic stirring of solidifying alloys. Some scientific open questions important for such processes are presented.

  9. Dynamic Complexity Study of Nuclear Reactor and Process Heat Application Integration

    SciTech Connect

    J'Tia Patrice Taylor; David E. Shropshire

    2009-09-01

    Abstract This paper describes the key obstacles and challenges facing the integration of nuclear reactors with process heat applications as they relate to dynamic issues. The paper also presents capabilities of current modeling and analysis tools available to investigate these issues. A pragmatic approach to an analysis is developed with the ultimate objective of improving the viability of nuclear energy as a heat source for process industries. The extension of nuclear energy to process heat industries would improve energy security and aid in reduction of carbon emissions by reducing demands for foreign derived fossil fuels. The paper begins with an overview of nuclear reactors and process application for potential use in an integrated system. Reactors are evaluated against specific characteristics that determine their compatibility with process applications such as heat outlet temperature. The reactor system categories include light water, heavy water, small to medium, near term high-temperature, and far term high temperature reactors. Low temperature process systems include desalination, district heating, and tar sands and shale oil recovery. High temperature processes that support hydrogen production include steam reforming, steam cracking, hydrogen production by electrolysis, and far-term applications such as the sulfur iodine chemical process and high-temperature electrolysis. A simple static matching between complementary systems is performed; however, to gain a true appreciation for system integration complexity, time dependent dynamic analysis is required. The paper identifies critical issues arising from dynamic complexity associated with integration of systems. Operational issues include scheduling conflicts and resource allocation for heat and electricity. Additionally, economic and safety considerations that could impact the successful integration of these systems are considered. Economic issues include the cost differential arising due to an integrated

  10. Induction Heating Process: 3D Modeling and Optimisation

    NASA Astrophysics Data System (ADS)

    Naar, R.; Bay, F.

    2011-05-01

    An increasing number of problems in mechanics and physics involves multiphysics coupled problems. Among these problems, we can often find electromagnetic coupled problems. Electromagnetic couplings may be involved through the use of direct or induced currents for thermal purposes—in order to generate heat inside a work piece in order to get either a prescribed temperature field or some given mechanical or metallurgical properties through an accurate control of temperature evolution with respect to time-, or for solid or fluid mechanics purposes—in order to create magnetic forces such as in fluid mechanics (electromagnetic stirring,…) or solid mechanics (magnetoforming,…). Induction heat treatment processes is therefore quite difficult to control; trying for instance to minimize distortions generated by such a process is not easy. In order to achieve these objectives, we have developed a computational tool which includes an optimsation stage. A 3D finite element modeling tool for local quenching after induction heating processes has already been developed in our laboratory. The modeling of such a multiphysics coupled process needs taking into account electromagnetic, thermal, mechanical and metallurgical phenomenon—as well as their mutual interactions during the whole process: heating and quenching. The model developed is based on Maxwell equations, heat transfer equation, mechanical equilibrium computations, Johnson-Mehl-Avrami and Koistinen-Marburger laws. All these equations and laws may be coupled but some coupling may be neglected. In our study, we will also focus on induction heating process aiming at optimising the Heat Affected Zone (HAZ). Thus problem is formalized as an optimization problem—minimizing a cost function which measures the difference between computed and optimal temperatures—along with some constraints on process parameters. The optimization algorithms may be of two kinds—either zero-order or first-order algorithms. First

  11. Consideration of Thermoelectric Power Generation by Using Hot Spring Thermal Energy or Industrial Waste Heat

    NASA Astrophysics Data System (ADS)

    Sasaki, Keiichi; Horikawa, Daisuke; Goto, Koichi

    2015-01-01

    Today, we face some significant environmental and energy problems such as global warming, urban heat island, and the precarious balance of world oil supply and demand. However, we have not yet found a satisfactory solution to these problems. Waste heat recovery is considered to be one of the best solutions because it can improve energy efficiency by converting heat exhausted from plants and machinery to electric power. This technology would also prevent atmospheric temperature increases caused by waste heat, and decrease fossil fuel consumption by recovering heat energy, thus also reducing CO2 emissions. The system proposed in this research generates electric power by providing waste heat or unharnessed thermal energy to built-in thermoelectric modules that can convert heat into electric power. Waste heat can be recovered from many places, including machinery in industrial plants, piping in electric power plants, waste incineration plants, and so on. Some natural heat sources such as hot springs and solar heat can also be used for this thermoelectric generation system. The generated power is expected to be supplied to auxiliary machinery around the heat source, stored as an emergency power supply, and so on. The attributes of this system are (1) direct power generation using hot springs or waste heat; (2) 24-h stable power generation; (3) stand-alone power system with no noise and no vibration; and (4) easy maintenance attributed to its simple structure with no moving parts. In order to maximize energy use efficiency, the temperature difference between both sides of the thermoelectric (TE) modules built into the system need to be kept as large as possible. This means it is important to reduce thermal resistance between TE modules and heat source. Moreover, the system's efficiency greatly depends on the base temperature of the heat sources and the material of the system's TE modules. Therefore, in order to make this system practical and efficient, it is necessary to

  12. Energy characterisation of ultrasonic systems for industrial processes.

    PubMed

    Al-Juboori, Raed A; Yusaf, Talal; Bowtell, Leslie; Aravinthan, Vasantha

    2015-03-01

    Obtaining accurate power characteristics of ultrasonic treatment systems is an important step towards their industrial scalability. Calorimetric measurements are most commonly used for quantifying the dissipated ultrasonic power. However, accuracy of these measurements is affected by various heat losses, especially when working at high power densities. In this work, electrical power measurements were conducted at all locations in the piezoelectric ultrasonic system equipped with ½″ and ¾″ probes. A set of heat transfer calculations were developed to estimate the convection heat losses from the reaction solution. Chemical dosimeters represented by the oxidation of potassium iodide, Fricke solution and 4-nitrophenol were used to chemically correlate the effect of various electrical amplitudes and treatment regimes. This allowed estimation of sonochemical-efficiency (SE) and energy conversion (XUS) of the ultrasonic system. Results of this study showed overall conversion efficiencies of 60-70%. This correlated well with the chemical dosimeter yield curves of both organic and inorganic aqueous solutions. All dosimeters showed bubble shielding and coalescence effects at higher ultrasonic power levels, less pronounced for the ½″ probe case. SE and XUS values in the range of 10(-10) mol/J and 10(-3) J/J respectively confirmed that conversion of ultrasonic power to chemical yield declined with amplitude.

  13. EDITORIAL: Sixth World Congress on Industrial Process Tomography (WCIPT6) Sixth World Congress on Industrial Process Tomography (WCIPT6)

    NASA Astrophysics Data System (ADS)

    Takei, Masahiro; Xu, Lijun

    2011-10-01

    We are pleased to publish this special feature on the Sixth World Congress on Industrial Process Tomography (WCIPT6) in Measurement Science and Technology. The international congress was successfully held in the campus of Beihang University, Beijing, China, from 6-9 September 2010. It was jointly organized by International Society for Industrial Process Tomography (ISIPT), North China Electric Power University (NCEPU) and Beihang University (BUAA). Process tomography is a tangible tool to visualize and determine the material distribution inside a process non-intrusively in real time. The internal features that can be monitored by process tomography are frequently encountered and required in the design of processes and industrial plants in the fields of chemical, oil, power and metallurgical engineering as well as many other activities such as food, material handling and combustion systems. One of the key characteristics of process tomography is to provide a direct impression and instant and clear understanding of a complex phenomenon. From the viewpoint of practical applications, industries all over the world are currently facing a number of daunting challenges including many wide-range and complex technical problems. The innovative technology of process tomography consistently contributes to providing better and better solutions to the problems as 'seeing is believing'. As a regular event, WCIPT is playing a more and more important role in addressing the challenges to overcome these problems. We are glad to see that this special feature provides a great opportunity for world-wide top-level researchers to discuss and make further developments in process tomography and its applications. The 20 articles included in this issue cover a wide range of relevant topics including sensors and sensing mechanisms, data acquisition systems and instrumentation, electrical, optical, acoustic and hybrid systems, image reconstruction and system evaluation, data and sensor fusion

  14. Study of Variable Frequency Induction Heating in Steel Making Process

    NASA Astrophysics Data System (ADS)

    Fukutani, Kazuhiko; Umetsu, Kenji; Itou, Takeo; Isobe, Takanori; Kitahara, Tadayuki; Shimada, Ryuichi

    Induction heating technologies have been the standard technologies employed in steel making processes because they are clean, they have a high energy density, they are highly the controllable, etc. However, there is a problem in using them; in general, frequencies of the electric circuits have to be kept fixed to improve their power factors, and this constraint makes the processes inflexible. In order to overcome this problem, we have developed a new heating technique-variable frequency power supply with magnetic energy recovery switching. This technique helps us in improving the quality of steel products as well as the productivity. We have also performed numerical calculations and experiments to evaluate its effect on temperature distributions on heated steel plates. The obtained results indicate that the application of the technique in steel making processes would be advantageous.

  15. Monitoring of industrial welding processes using high-speed uncooled MWIR imaging sensors

    NASA Astrophysics Data System (ADS)

    Linares, Rodrigo; Vergara, Germán.; Gutiérrez, Raul; Fernández, Carlos; Montojo, M. Teresa; Villamayor, Victor; Gómez, Luis; González, Maria; Baldasano, Arturo

    2014-05-01

    The paper is focused on the application of uncooled MWIR imaging sensors for the monitoring of industrial welding processes: resistance spot welding, resistance seam welding and laser welding. During the last 40 years, there has been little advancement in sensor systems for inline quality control monitoring of the welding process. Most of the existing systems are oriented for current, voltage and welding force monitoring. However, the temperatures reached during the majority of the welding processes lead to infrared sensing as a powerful tool, and to the MWIR band in particular as the most useful spectral band for monitoring this type of industrial processes. Infrared image information is a powerful tool to study the energy distribution in the HAZ (Heat Affected Zone). The work presents some experimental results obtained with uncooled MWIR imaging sensors, by monitoring several welding processes. These results may be applied for real-time quality assurance of the process leading to better throughputs in industrial manufacturing. The high-speed capability of the sensors used helped also to characterize the dynamics of the welding process.

  16. Ergonomics and simulation tools for service & industrial process improvement

    NASA Astrophysics Data System (ADS)

    Sánchez, A.; García, M.

    2012-04-01

    Human interaction within designed processes is a really important factor in how efficiently any process will operate. How a human will function in relation to a process is not easy to predict. All the ergonomic considerations traditionally have been evaluated outside of the 3D product design. Nowadays technologies of 3D process design and simulation tools give us this opportunity from the earliest stages of the design process. Also they can be used to improve current process in order to increase human comfort, productivity and safety. This work shows a methodology using 3D design and simulation tools to improve industrial and service process. This methodology has as an objective the detection, evaluation, control of work-related musculoskeletal disorders (WMSDs).

  17. Control of cell morphology of probiotic Lactobacillus acidophilus for enhanced cell stability during industrial processing.

    PubMed

    Senz, Martin; van Lengerich, Bernhard; Bader, Johannes; Stahl, Ulf

    2015-01-02

    The viability of bacteria during industrial processing is an essential quality criterion for bacterial preparations, such as probiotics and starter cultures. Therefore, producing stable microbial cultures during proliferation is of great interest. A strong correlation between the culture medium and cellular morphology was observed for the lactic acid bacterium Lactobacillus acidophilus NCFM, which is commonly used in the dairy industry as a probiotic supplement and as a starter culture. The cell shapes ranged from single short rods to long filamentous rods. The culture medium composition could control this phenomenon of pleomorphism, especially the use of peptone in combination with an adequate heating of the medium during preparation. Furthermore, we observed a correlation between the cell size and stability of the microorganisms during industrial processing steps, such as freeze-drying, extrusion encapsulation and storage following dried preparations. The results revealed that short cells are more stable than long cells during each of the industrially relevant processing steps. As demonstrated for L. acidophilus NCFM, the adaptation of the medium composition and optimized medium preparation offer the possibility to increase the concentration of viable cells during up- and survival rate during down-stream processing.

  18. Porous coordination polymers as novel sorption materials for heat transformation processes.

    PubMed

    Janiak, Christoph; Henninger, Stefan K

    2013-01-01

    Porous coordination polymers (PCPs)/metal-organic frameworks (MOFs) are inorganic-organic hybrid materials with a permanent three-dimensional porous metal-ligand network. PCPs or MOFs are inorganic-organic analogs of zeolites in terms of porosity and reversible guest exchange properties. Microporous water-stable PCPs with high water uptake capacity are gaining attention for low temperature heat transformation applications in thermally driven adsorption chillers (TDCs) or adsorption heat pumps (AHPs). TDCs or AHPs are an alternative to traditional air conditioners or heat pumps operating on electricity or fossil fuels. By using solar or waste heat as the operating energy TDCs or AHPs can significantly help to minimize primary energy consumption and greenhouse gas emissions generated by industrial or domestic heating and cooling processes. TDCs and AHPs are based on the evaporation and consecutive adsorption of coolant liquids, preferably water, under specific conditions. The process is driven and controlled by the microporosity and hydrophilicity of the employed sorption material. Here we summarize the current investigations, developments and possibilities of PCPs/MOFs for use in low-temperature heat transformation applications as alternative materials for the traditional inorganic porous substances like silica gel, aluminophosphates or zeolites.

  19. Early test results on a FTIR industrial process monitoring system

    SciTech Connect

    Spellicy, R.L.; Hall, S.E.

    1997-12-31

    Low cost ruggedized FTIR systems are appearing on the production floor in many industries. These are being used to both monitor product quality and control the process itself. Radian International has worked with several of clients to configure, install and operate such process systems. In this paper the authors describe preliminary test results for a prototype FTIR process monitor developed for continuous monitoring of chemical reactors. They outline the equipment/procedures used to implement the systems and the performance characteristics that resulted. Examples of data on a test reactor are also presented.

  20. Progress Report for Diffusion Welding of the NGNP Process Application Heat Exchangers

    SciTech Connect

    R.E. Mizia; D.E. Clark; M.V. Glazoff; T.E. Lister; T.L. Trowbridge

    2011-04-01

    The NGNP Project is currently investigating the use of metallic, diffusion welded, compact heat exchangers to transfer heat from the primary (reactor side) heat transport system to the secondary heat transport system. The intermediate heat exchanger will transfer this heat to downstream applications such as hydrogen production, process heat, and electricity generation. The channeled plates that make up the heat transfer surfaces of the intermediate heat exchanger will have to be assembled into an array by diffusion welding.

  1. Atmospheric emission of polychlorinated biphenyls from multiple industrial thermal processes.

    PubMed

    Liu, Guorui; Zheng, Minghui; Cai, Mingwei; Nie, Zhiqiang; Zhang, Bing; Liu, Wenbin; Du, Bing; Dong, Shujun; Hu, Jicheng; Xiao, Ke

    2013-03-01

    In this study, field measurements were conducted to estimate and characterize the atmospheric emission levels and profiles of polychlorinated biphenyls (PCBs) from multiple industrial thermal processes. The emission levels and profiles of PCBs from five types of thermal processes at twenty-three plants were studied and compared with eight processes reported in our previous studies. Correlation analysis was preformed to identify a marker congener for emission of ΣPCB. A significant correlation was observed between congener CB-118 and ΣPCB (R(2)=0.65 and p<0.01), which suggests that CB-118 is a good marker congener for emission of ΣPCB. The profiles of PCBs emitted from the thirteen thermal processes were compared, and this information could be used for studying source-receptor relationships and identifying the specific sources of PCBs. To prioritize the sources for control, the concentrations of PCBs from thirteen industrial thermal sources were compared. The PCB concentrations from secondary zinc smelting and thermal wire reclamation were about one to three order magnitude higher than those of other sources, which suggests that these two sources be given priority in PCB source control. Finally, the atmospheric emission factors of PCBs from the thirteen industrial sources were summarized, and these data will be useful for developing an integrated emission inventory of PCBs.

  2. Towards A Unified HFE Process For The Nuclear Industry

    SciTech Connect

    Jacques Hugo

    2012-07-01

    As nuclear power utilities embark on projects to upgrade and modernize power plants, they are likely to discover that traditional engineering methods do not typically make provision for the integration of human considerations. In addition, human factors professionals will find that traditional human performance methods such as function allocation, task analysis, human reliability analysis and human-machine interface design do not scale well to the complexity of a large-scale nuclear power upgrade project. Up-to-date human factors engineering processes, methods, techniques and tools are required to perform these kinds of analyses. This need is recognized widely in industry and an important part of the Department of Energy’s Light Water Reactor Sustainability Program deals with identifying potential impacts of emerging technologies on human performance and the technical bases needed to address them. However, so far no formal initiative has been launched to deal with the lack of integrated processes. Although human factors integration frameworks do exist in industries such as aviation or defense, no formal integrated human factors process exists in the nuclear industry. As a first step towards creating such a process, a “unified human factors engineering process” is proposed as a framework within which engineering organizations, human factors practitioners and regulatory bodies can ensure that human factors requirements are embedded in engineering activities throughout the upgrade project life cycle.

  3. Numerical analysis of heat exchange processes for the ground source heat pump system

    NASA Astrophysics Data System (ADS)

    Saito, H.; Muto, H.; Moritani, S.; Kohgo, Y.; Hamamoto, S.; Takemura, T.; Ohnishi, J.; Komatsu, T.

    2012-12-01

    Ground source heat pump systems (GSHP) use ground or groundwater as a heat source. They can achieve much higher coefficient of performance (COP) than conventional air source heat pump systems because the temperature of the ground is much more stable than that of the air. Heat energy in the ground is then viewed as one of the renewable energy sources. GSHP has been receiving great interests among countries in North America and Western Europe, as well as some developed countries in Asia because it can potentially reduce energy consumption and greenhouse gas emission. While GSHP can inject heat from the buildings to the ground for cooling during the summer, it can pump heat stored in the ground for heating during the winter. As some physical, chemical, and biological properties of the ground and groundwater are temperature dependent, running GSHP can eventually affect groundwater quality. The main objective of this project was to develop a model that allows predicting not only ground and groundwater temperatures but also changes in physical, chemical, and biological properties of ground and groundwater with GSHP under operations. This particular study aims at simulating heat exchange and transfer processes in the ground for a vertical-loop closed GSHP system. In the closed GSHP system, an anti-freezing solution is circulated inside the closed-loop tube, called U-tube, that is buried in the ground. Heat is then transferred to the anti-freezing solution in the U-tube by a heat exchanger. In this study we used HYDRUS to predict temperature of the anti-freezing solution, as well as that of the ground. HYDRUS allows one to simulate variably-saturated water flow and solute and heat transport in porous media numerically in two- and three-dimensional domains with great flexibility in defining boundary conditions. At first changes in anti-freezing solution temperatures measured were predicted in response to Thermal Response Test (TRT) conducted at our study site. Then, heat

  4. Summary of the government/industry workshop on new materials and processing technologies for industrial applications

    SciTech Connect

    Young, J.K.

    1992-07-01

    This report presents a summary of the 1-day workshop conducted at Ann Arbor, Michigan, on April 16, 1992, between the National Center for Manufacturing Sciences (NCMS) and the US Department of Energy Advanced Industrial Materials Program (DOE AIM). The workshop objectives were to: (1) encourage collaboration between DOE, the DOE national laboratories, and NCMS material manufacturers and (2) assist the DOE AIM program in targeting research and development (R&D) more effectively. During the workshop, participants from industry and DOE laboratories were divided into three working groups. Representatives from the DOE national laboratories currently conducting major research programs for AIM were asked to be working group leaders. The groups developed recommendations for NCMS and AIM managers using a six-step process. As a result of the workshop, the groups identified problems of key concern to NCMS member companies and promising materials and processes to meet industry needs. Overall, the workshop found that the research agenda of DOE AIM should include working with suppliers to develop manufacturing technology. The agenda should not be solely driven by energy considerations, but rather it should be driven by industry needs. The role of DOE should be to ensure that energy-efficient technology is available to meet these needs.

  5. Summary of the government/industry workshop on new materials and processing technologies for industrial applications

    SciTech Connect

    Young, J K

    1992-07-01

    This report presents a summary of the 1-day workshop conducted at Ann Arbor, Michigan, on April 16, 1992, between the National Center for Manufacturing Sciences (NCMS) and the US Department of Energy Advanced Industrial Materials Program (DOE AIM). The workshop objectives were to: (1) encourage collaboration between DOE, the DOE national laboratories, and NCMS material manufacturers and (2) assist the DOE AIM program in targeting research and development (R D) more effectively. During the workshop, participants from industry and DOE laboratories were divided into three working groups. Representatives from the DOE national laboratories currently conducting major research programs for AIM were asked to be working group leaders. The groups developed recommendations for NCMS and AIM managers using a six-step process. As a result of the workshop, the groups identified problems of key concern to NCMS member companies and promising materials and processes to meet industry needs. Overall, the workshop found that the research agenda of DOE AIM should include working with suppliers to develop manufacturing technology. The agenda should not be solely driven by energy considerations, but rather it should be driven by industry needs. The role of DOE should be to ensure that energy-efficient technology is available to meet these needs.

  6. Industrial scale microwave processing of tomato juice using a novel continuous microwave system.

    PubMed

    Stratakos, Alexandros Ch; Delgado-Pando, Gonzalo; Linton, Mark; Patterson, Margaret F; Koidis, Anastasios

    2016-01-01

    This study evaluated the effect of an industrial scale continuous flow microwave volumetric heating system in comparison to conventional commercial scale pasteurisation for the processing of tomato juice in terms of physicochemical properties, microbial characteristics and antioxidant capacity. The effect against oxidative stress in Caco-2 cells, after in vitro digestion was also investigated. Physicochemical and colour characteristics of juices were very similar between technologies and during storage. Both conventional and microwave pasteurisation inactivated microorganisms and kept them in low levels throughout storage. ABTS[Symbol: see text](+) values, but not ORAC, were higher for the microwave pasteurised juice at day 0 however no significant differences between juices were observed during storage. Juice processed with the microwave system showed an increased cytoprotective effect against H2O2 induced oxidation in Caco-2 cells. Organoleptic analysis revealed that the two tomato juices were very similar. The continuous microwave volumetric heating system appears to be a viable alternative to conventional pasteurisation.

  7. Lasers for industrial production processing: tailored tools with increasing flexibility

    NASA Astrophysics Data System (ADS)

    Rath, Wolfram

    2012-03-01

    High-power fiber lasers are the newest generation of diode-pumped solid-state lasers. Due to their all-fiber design they are compact, efficient and robust. Rofin's Fiber lasers are available with highest beam qualities but the use of different process fiber core sizes enables the user additionally to adapt the beam quality, focus size and Rayleigh length to his requirements for best processing results. Multi-mode fibers from 50μm to 600μm with corresponding beam qualities of 2.5 mm.mrad to 25 mm.mrad are typically used. The integrated beam switching modules can make the laser power available to 4 different manufacturing systems or can share the power to two processing heads for parallel processing. Also CO2 Slab lasers combine high power with either "single-mode" beam quality or higher order modes. The wellestablished technique is in use for a large number of industrial applications, processing either metals or non-metallic materials. For many of these applications CO2 lasers remain the best choice of possible laser sources either driven by the specific requirements of the application or because of the cost structure of the application. The actual technical properties of these lasers will be presented including an overview over the wavelength driven differences of application results, examples of current industrial practice as cutting, welding, surface processing including the flexible use of scanners and classical optics processing heads.

  8. Solar production of industrial process steam at the Home Cleaning and Laundry Co. Final technical report

    SciTech Connect

    Not Available

    1984-06-01

    This report presents the results of the operation and performance evaluation period at the Home Laundry Solar Industrial Process Heat Project at Pasadena, California. The installation comprises 6496 ft/sup 2/ (603.5 m/sup 2/) of linear parabolic trough concentrating collectors supplying solar thermal energy for use in laundry and dry cleaning processes. The design phase began in September 1977, and an acceptance test was conducted during the week of April 12, 1982. The plant has been in operation since May 1982, with the 12-month Phase III (operational) period starting in October 1982. The objective of the operational evaluation experiment was to maximize energy delivery to the industrial participant while characterizing system performance. Data were acquired for monthly documentation of system performance, maintenance requirements, and operating costs.

  9. Heat flux: thermohydraulic investigation of solar air heaters used in agro-industrial applications

    NASA Astrophysics Data System (ADS)

    Rahmati Aidinlou, H.; Nikbakht, A. M.

    2017-03-01

    A new design of solar air heater simulator is presented to comply with the extensive applications inagro-industry. A wise installation of increased heat transfer surface area provided uniform and efficient heat diffusion over the duct. Nusselt number and friction factor have been investigated based on the constant roughness parameters such as relative roughness height (e/D), relative roughness pitch (P/e), angle of attack (α) and aspect ratio with Reynolds numbers ranging from 5000 to 19,000 in the fully developed region. Heat fluxes of 800, 900 and 1000 Wm-2 were provided. The enhancement in friction factor is observed to be 3.1656, 3.47 and 3.0856 times, and for the Nusselt number either, augmentation is calculated to be 1.4437, 1.4963 and 1.535 times, respectively, over the smooth duct for 800, 900 and 1000 Wm-2 heat fluxes. Thermohydraulic performance is plotted versus the Reynolds number based on the aforementioned roughness parameters at varying heat fluxes. The results show up that thermohydraulic performance is found to be maximum for 1000 Wm-2 at the average Reynolds number of 5151. Based on the results, we can verify that the introduced solar simulator can help analyzing and developing solar collector installations at the simulated heat fluxes.

  10. Numerical simulation of plasma processes driven by transverse ion heating

    NASA Technical Reports Server (NTRS)

    Singh, Nagendra; Chan, C. B.

    1993-01-01

    The plasma processes driven by transverse ion heating in a diverging flux tube are investigated with numerical simulation. The heating is found to drive a host of plasma processes, in addition to the well-known phenomenon of ion conics. The downward electric field near the reverse shock generates a doublestreaming situation consisting of two upflowing ion populations with different average flow velocities. The electric field in the reverse shock region is modulated by the ion-ion instability driven by the multistreaming ions. The oscillating fields in this region have the possibility of heating electrons. These results from the simulations are compared with results from a previous study based on a hydrodynamical model. Effects of spatial resolutions provided by simulations on the evolution of the plasma are discussed.

  11. System for monitoring an industrial process and determining sensor status

    DOEpatents

    Gross, Kenneth C.; Hoyer, Kristin K.; Humenik, Keith E.

    1997-01-01

    A method and system for monitoring an industrial process and a sensor. The method and system include generating a first and second signal characteristic of an industrial process variable. One of the signals can be an artificial signal generated by an auto regressive moving average technique. After obtaining two signals associated with one physical variable, a difference function is obtained by determining the arithmetic difference between the two pairs of signals over time. A frequency domain transformation is made of the difference function to obtain Fourier modes describing a composite function. A residual function is obtained by subtracting the composite function from the difference function and the residual function (free of nonwhite noise) is analyzed by a statistical probability ratio test.

  12. System for monitoring an industrial process and determining sensor status

    DOEpatents

    Gross, Kenneth C.; Hoyer, Kristin K.; Humenik, Keith E.

    1995-01-01

    A method and system for monitoring an industrial process and a sensor. The method and system include generating a first and second signal characteristic of an industrial process variable. One of the signals can be an artificial signal generated by an auto regressive moving average technique. After obtaining two signals associated with one physical variable, a difference function is obtained by determining the arithmetic difference between the two pairs of signals over time. A frequency domain transformation is made of the difference function to obtain Fourier modes describing a composite function. A residual function is obtained by subtracting the composite function from the difference function and the residual function (free of nonwhite noise) is analyzed by a statistical probability ratio test.

  13. System for monitoring an industrial process and determining sensor status

    DOEpatents

    Gross, K.C.; Hoyer, K.K.; Humenik, K.E.

    1997-05-13

    A method and system are disclosed for monitoring an industrial process and a sensor. The method and system include generating a first and second signal characteristic of an industrial process variable. One of the signals can be an artificial signal generated by an auto regressive moving average technique. After obtaining two signals associated with one physical variable, a difference function is obtained by determining the arithmetic difference between the two pairs of signals over time. A frequency domain transformation is made of the difference function to obtain Fourier modes describing a composite function. A residual function is obtained by subtracting the composite function from the difference function and the residual function (free of nonwhite noise) is analyzed by a statistical probability ratio test. 17 figs.

  14. System for monitoring an industrial process and determining sensor status

    DOEpatents

    Gross, K.C.; Hoyer, K.K.; Humenik, K.E.

    1995-10-17

    A method and system for monitoring an industrial process and a sensor are disclosed. The method and system include generating a first and second signal characteristic of an industrial process variable. One of the signals can be an artificial signal generated by an auto regressive moving average technique. After obtaining two signals associated with one physical variable, a difference function is obtained by determining the arithmetic difference between the two pairs of signals over time. A frequency domain transformation is made of the difference function to obtain Fourier modes describing a composite function. A residual function is obtained by subtracting the composite function from the difference function and the residual function (free of nonwhite noise) is analyzed by a statistical probability ratio test. 17 figs.

  15. Evaluation of guava during different phases of the industrial processing.

    PubMed

    Leite, Kátia Maria Da Silva Cerqueira; Assis, Sandra Aparecida De; Tadiotti, Antônio Carlos; Oliveira, Olga Maria Mascarenhas Faria

    2009-01-01

    In this work we studied the contents of pectin and protein, pectinmethylesterase (PME) activity, and PME stability in various stages of industrial processing, due to the implication of these values on the quality of the final product. The results of the PME stability at different values of pH showed residual PME activity at alkaline pH (7.0, 8.0, 8.5 and 9.5) and high stability at pH 4.0. These results show that pH treatment is not an efficient method to inactivate the PME enzyme. The presence of residual PME activity in all steps of industrial processing was also verified, showing that PME can change the quality of the pulp during storage.

  16. Processing constraints resulting from heat accumulation during pulsed and repetitive laser materials processing.

    PubMed

    Weber, Rudolf; Graf, Thomas; Freitag, Christian; Feuer, Anne; Kononenko, Taras; Konov, Vitaly I

    2017-02-20

    In any pulsed and repetitive laser process a part of the absorbed laser energy is thermalized and stays in the material as residual heat. This residual heat is accumulating from pulse to pulse, continuously increasing the temperature, if the time between two pulses does not allow the material to sufficiently cool down. Controlling this so-called heat accumulation is one of the major challenges for materials processing with high average power pulsed lasers and repetitive processing. Heat accumulation caused by subsequent pulses (HAP) on the same spot and heat accumulation caused by subsequent scans (HAS) over the same spot can significantly reduce process quality, e.g., when the temperature increase caused by heat accumulation exceeds the melting temperature. In both cases, HAS and HAP, it is of particular interest to know the limiting number of pulses or scans after which the heat accumulation temperature exceeds a critical temperature and a pause has to be introduced. Approximation formulas for the case, where the duration of the heat input is short compared to the time between two subsequent heat inputs are derived in this paper, providing analytical scaling laws for the heat accumulation as a function of the processing parameters. The validity of these approximations is confirmed for HAP with an example of surface ablation of CrNi-steel and for HAS with multi-scan cutting of carbon fiber reinforced plastics (CFRP), both with a picosecond laser at an average power of up to 1.1 kW. It is shown that for the important case of 1-dimensional heat flow the limiting number of heat inputs decreases with the inverse of the square of the average laser power.

  17. COEX - process: cross-breeding between innovation and industrial experience

    SciTech Connect

    Drain, F.; Emin, J.L.; Vinoche, R.; Baron, P.

    2008-07-01

    Recycling used nuclear fuel at an industrial scale has been a reality for over 40 years. Since it was founded in 1976, AREVA has designed and built two used fuel treatment plants in La Hague, France. These plants, named UP2-800 and UP3, use the PUREX process. UP3 began operations at the end of the 80's and UP2-800 in the mid 90's. The plutonium extracted in UP2-800 and UP3 is then processed in MELOX plant which started operation in 1995, to be recycled under the form of MOX fuel in LWR. This technology has been selected by JNFL for its reprocessing and recycling plants. Rokkasho-Mura reprocessing plant incorporates also some Japanese technologies and is being commissioned soon. Over 23,000 tons of LWR used fuels have been treated in La Hague plants and over 1200 tons of MOX fuels have been produced by MELOX plant. Innovations have been constantly incorporated to these plants to improve process efficiency and to reduce the activity and volume of waste. During these years, AREVA has acquired an invaluable experience in industrializing processes and technologies developed in the laboratory. In the frame of its continuous improvement policy, AREVA has developed jointly with CEA (French Atomic Energy Agency) a new process, COEX{sup TM} process, offering significant improvement in term of proliferation resistance, process performance and investment and operating cost. The present paper recalls the process principles applied in French and Japanese recycling plants. Then it describes the main steps of COEX{sup TM} process, the status of its development and the improvements compared to PUREX process. The possible evolution of COEX{sup TM} process to cope with needs of future nuclear fuel cycles using fast reactors and possible recycling of minor actinides is presented. (authors)

  18. HTR-100 industrial nuclear power plant for generation of heat and electricity

    SciTech Connect

    Brandes, S.; Kohl, W.

    1987-11-01

    Based on their proven high-temperature reactor (HTR) with pebble-bed core, Brown, Boveri and Cie/Hochtemperatur-Reaktorbau have developed an HTR-100 plant that combines favorable capital costs and high availability. Due to the high HTR-specific standards and passive safety features, this plant is especially well suited for siting near the end user. The safety concept permits further operation of the plant or decay heat removal via the operational heat sinks in the event of maloperation and design basis accidents having a higher probability of occurrence. In the event of hypothetical accidents, the decay heat is removed from the reactor pressure vessel by radiation, conduction, and convection to a concrete cooling system operating in natural convection. As an example of the new HTR-100 plant concept, a twin-block plant design for extraction of industrial steam is presented.

  19. Exploiting budding yeast natural variation for industrial processes.

    PubMed

    Cubillos, Francisco A

    2016-11-01

    For the last two decades, the natural variation of the yeast Saccharomyces cerevisiae has been massively exploited with the aim of understanding ecological and evolutionary processes. As a result, many new genetic variants have been uncovered, providing a large catalogue of alleles underlying complex traits. These alleles represent a rich genetic resource with the potential to provide new strains that can cope with the growing demands of industrial fermentation processes. When surveyed in detail, several of these variants have proven useful in wine and beer industries by improving nitrogen utilisation, fermentation kinetics, ethanol production, sulphite resistance and aroma production. Here, I illustrate how allele-specific expression and polymorphisms within the coding region of GDB1 underlie fermentation kinetic differences in synthetic wine must. Nevertheless, the genetic basis of how GDB1 variants and other natural alleles interact in foreign genetic backgrounds remains unclear. Further studies in large sets of strains, recombinant hybrids and multiple parental pairs will broaden our knowledge of the molecular and genetic basis of trait adaptation for utilisation in applied and industrial processes.

  20. A survey of gas-side fouling in industrial heat-transfer equipment

    NASA Technical Reports Server (NTRS)

    Marner, W. J.; Suitor, J. W.

    1983-01-01

    Gas-side fouling and corrosion problems occur in all of the energy intensive industries including the chemical, petroleum, primary metals, pulp and paper, glass, cement, foodstuffs, and textile industries. Topics of major interest include: (1) heat exchanger design procedures for gas-side fouling service; (2) gas-side fouling factors which are presently available; (3) startup and shutdown procedures used to minimize the effects of gas-side fouling; (4) gas-side fouling prevention, mitigation, and accommodation techniques; (5) economic impact of gas-side fouling on capital costs, maintenance costs, loss of production, and energy losses; and (6) miscellaneous considerations related to gas-side fouling. The present state-of-the-art for industrial gas-side fouling is summarized by a list of recommendations for further work in this area.

  1. A survey of gas-side fouling in industrial heat-transfer equipment

    NASA Astrophysics Data System (ADS)

    Marner, W. J.; Suitor, J. W.

    1983-11-01

    Gas-side fouling and corrosion problems occur in all of the energy intensive industries including the chemical, petroleum, primary metals, pulp and paper, glass, cement, foodstuffs, and textile industries. Topics of major interest include: (1) heat exchanger design procedures for gas-side fouling service; (2) gas-side fouling factors which are presently available; (3) startup and shutdown procedures used to minimize the effects of gas-side fouling; (4) gas-side fouling prevention, mitigation, and accommodation techniques; (5) economic impact of gas-side fouling on capital costs, maintenance costs, loss of production, and energy losses; and (6) miscellaneous considerations related to gas-side fouling. The present state-of-the-art for industrial gas-side fouling is summarized by a list of recommendations for further work in this area.

  2. Implementation of Haccp in the Mexican Poultry Processing Industry

    NASA Astrophysics Data System (ADS)

    Maldonado-Siman, Ema; Martínez-Hernández, Pedro Arturo; Ruíz-Flores, Agustín; García-Muñiz, José G.; Cadena-Meneses, José A.

    Hazard Analysis and Critical Control Point (HACCP) is a safety and quality management tool used as major issue in international and domestic trade in food industry. However, detailed information on costs and benefits of HACCP implementation is needed to provide appropriate advice to food processing plants. This paper reports on the perceptions of costs and benefits by the Mexican poultry processing plants and sale destinations. The results suggest that the major costs of implementing and operating HACCP within poultry processing plants are record keeping and external technical advice. The main benefit indicated by the majority of processing plants is a reduction in microbial counts. Over 39% of poultry production is sent to nation-wide chains of supermarkets, and less than 13% is sent to international markets. It was concluded that the adoption of HACCP by the Mexican poultry processing sector is based on the concern to increase and keep the domestic market, rather than to compete in the international market.

  3. General Definitions of Work and Heat in Thermodynamic Processes.

    ERIC Educational Resources Information Center

    Gislason, Eric A.; Craig, Norman C.

    1987-01-01

    Argues that previous definitions of work and heat are inappropriate. Presents new definitions that are formulated using experimental quantities, claiming that they apply equally well to reversible and irreversible processes. Indicates some of the problems with earlier definitions and applies the new definitions to the First Law of thermodynamics.…

  4. The Statistical Interpretation of Classical Thermodynamic Heating and Expansion Processes

    ERIC Educational Resources Information Center

    Cartier, Stephen F.

    2011-01-01

    A statistical model has been developed and applied to interpret thermodynamic processes typically presented from the macroscopic, classical perspective. Through this model, students learn and apply the concepts of statistical mechanics, quantum mechanics, and classical thermodynamics in the analysis of the (i) constant volume heating, (ii)…

  5. r-process Lanthanide Production and Heating Rates in Kilonovae

    NASA Astrophysics Data System (ADS)

    Lippuner, Jonas; Roberts, Luke F.

    2015-12-01

    r-process nucleosynthesis in material ejected during neutron star mergers may lead to radioactively powered transients called kilonovae. The timescale and peak luminosity of these transients depend on the composition of the ejecta, which determines the local heating rate from nuclear decays and the opacity. Kasen et al. and Tanaka & Hotokezaka pointed out that lanthanides can drastically increase the opacity in these outflows. We use the new general-purpose nuclear reaction network SkyNet to carry out a parameter study of r-process nucleosynthesis for a range of initial electron fractions Ye, initial specific entropies s, and expansion timescales τ. We find that the ejecta is lanthanide-free for Ye ≳ 0.22-0.30, depending on s and τ. The heating rate is insensitive to s and τ, but certain, larger values of Ye lead to reduced heating rates, due to individual nuclides dominating the heating. We calculate approximate light curves with a simplified gray radiative transport scheme. The light curves peak at about a day (week) in the lanthanide-free (-rich) cases. The heating rate does not change much as the ejecta becomes lanthanide-free with increasing Ye, but the light-curve peak becomes about an order of magnitude brighter because it peaks much earlier when the heating rate is larger. We also provide parametric fits for the heating rates between 0.1 and 100 days, and we provide a simple fit in Ye, s, and τ to estimate whether or not the ejecta is lanthanide-rich.

  6. r-PROCESS LANTHANIDE PRODUCTION AND HEATING RATES IN KILONOVAE

    SciTech Connect

    Lippuner, Jonas; Roberts, Luke F.

    2015-12-20

    r-process nucleosynthesis in material ejected during neutron star mergers may lead to radioactively powered transients called kilonovae. The timescale and peak luminosity of these transients depend on the composition of the ejecta, which determines the local heating rate from nuclear decays and the opacity. Kasen et al. and Tanaka and Hotokezaka pointed out that lanthanides can drastically increase the opacity in these outflows. We use the new general-purpose nuclear reaction network SkyNet to carry out a parameter study of r-process nucleosynthesis for a range of initial electron fractions Y{sub e}, initial specific entropies s, and expansion timescales τ. We find that the ejecta is lanthanide-free for Y{sub e} ≳ 0.22−0.30, depending on s and τ. The heating rate is insensitive to s and τ, but certain, larger values of Y{sub e} lead to reduced heating rates, due to individual nuclides dominating the heating. We calculate approximate light curves with a simplified gray radiative transport scheme. The light curves peak at about a day (week) in the lanthanide-free (-rich) cases. The heating rate does not change much as the ejecta becomes lanthanide-free with increasing Y{sub e}, but the light-curve peak becomes about an order of magnitude brighter because it peaks much earlier when the heating rate is larger. We also provide parametric fits for the heating rates between 0.1 and 100 days, and we provide a simple fit in Y{sub e}, s, and τ to estimate whether or not the ejecta is lanthanide-rich.

  7. The research of ceramic materials for applications in the glass industry including microwave heating techniques

    NASA Astrophysics Data System (ADS)

    Kogut, K.; Kasprzyk, K.; Zboromirska-Wnukiewicz, B.; Ruziewicz, T.

    2016-02-01

    The melting of a glass is a very energy-intensive process. Selection of energy sources, the heating technique and the method of heating recovery are a fundamental issue from the furnace design point of view of and economic effectiveness of the process. In these processes the problem constitutes the lack of the appropriate ceramic materials that would meet the requirements. In this work the standard ceramic materials were examined and verified. The possibilities of application of microwave techniques were evaluated. In addition the requirements regarding the parameters of new ceramic materials applied for microwave technologies were determined.

  8. Picosecond and femtosecond lasers for industrial material processing

    NASA Astrophysics Data System (ADS)

    Mayerhofer, R.; Serbin, J.; Deeg, F. W.

    2016-03-01

    Cold laser materials processing using ultra short pulsed lasers has become one of the most promising new technologies for high-precision cutting, ablation, drilling and marking of almost all types of material, without causing unwanted thermal damage to the part. These characteristics have opened up new application areas and materials for laser processing, allowing previously impossible features to be created and also reducing the amount of post-processing required to an absolute minimum, saving time and cost. However, short pulse widths are only one part of thee story for industrial manufacturing processes which focus on total costs and maximum productivity and production yield. Like every other production tool, ultra-short pulse lasers have too provide high quality results with maximum reliability. Robustness and global on-site support are vital factors, as well ass easy system integration.

  9. Predictive maintenance of critical equipment in industrial processes

    NASA Astrophysics Data System (ADS)

    Hashemian, Hashem M.

    This dissertation is an account of present and past research and development (R&D) efforts conducted by the author to develop and implement new technology for predictive maintenance and equipment condition monitoring in industrial processes. In particular, this dissertation presents the design of an integrated condition-monitoring system that incorporates the results of three current R&D projects with a combined funding of $2.8 million awarded to the author by the U.S. Department of Energy (DOE). This system will improve the state of the art in equipment condition monitoring and has applications in numerous industries including chemical and petrochemical plants, aviation and aerospace, electric power production and distribution, and a variety of manufacturing processes. The work that is presented in this dissertation is unique in that it introduces a new class of condition-monitoring methods that depend predominantly on the normal output of existing process sensors. It also describes current R&D efforts to develop data acquisition systems and data analysis algorithms and software packages that use the output of these sensors to determine the condition and health of industrial processes and their equipment. For example, the output of a pressure sensor in an operating plant can be used not only to indicate the pressure, but also to verify the calibration and response time of the sensor itself and identify anomalies in the process such as blockages, voids, and leaks that can interfere with accurate measurement of process parameters or disturb the plant's operation, safety, or reliability. Today, process data are typically collected at a rate of one sample per second (1 Hz) or slower. If this sampling rate is increased to 100 samples per second or higher, much more information can be extracted from the normal output of a process sensor and then used for condition monitoring, equipment performance measurements, and predictive maintenance. A fast analog-to-digital (A

  10. Aerogel-Based Insulation for High-Temperature Industrial Processes

    SciTech Connect

    Dr. Owen Evans

    2011-10-13

    Under this program, Aspen Aerogels has developed an industrial insulation called Pyrogel HT, which is 4-5 times more thermally efficient than current non-aerogel technology. Derived from nanoporous silica aerogels, Pyrogel HT was specifically developed to address a high temperature capability gap not currently met with Aspen Aerogels{trademark} flagship product, Pyrogel XT. Pyrogel XT, which was originally developed on a separate DOE contract (DE-FG36-06GO16056), was primarily optimized for use in industrial steam processing systems, where application temperatures typically do not exceed 400 C. At the time, further improvements in thermal performance above 400 C could not be reasonably achieved for Pyrogel XT without significantly affecting other key material properties using the current technology. Cumulative sales of Pyrogel HT into domestic power plants should reach $125MM through 2030, eventually reaching about 10% of the total insulation market share in that space. Global energy savings would be expected to scale similarly. Over the same period, these sales would reduce domestic energy consumption by more than 65 TBtu. Upon branching out into all industrial processes in the 400 C-650 C regime, Pyrogel HT would reach annual sales levels of $150MM, with two-thirds of that being exported.

  11. GRP vessels and pipework for the chemical and process industries

    SciTech Connect

    Not Available

    1984-01-01

    Plastic can be reinforced by an appreciable number of materials, the most commonly used is glass-fibre. Glass reinforced plastic (GRP) has been used in the chemical and process industries for 25 years. In the course of its use and development, much data has been gathered on the material, its chemistry, mechanical properties, methods of fabrication and moulding, its behaviour in service and the methods and mathematics of the analysis of plant constructed from it. The importance of the material in industry was reflected by the large response to a symposium organised by UMIST, the Institution of Chemical Engineers and the Institution of Mechanical Engineers. Topics considered include GRP piping - a multi-sponsored research project; inspection authority views; failure of attachments to GRP cylinders due to local loads; aspects of GRP service failure in the chemical and process industries; stress corrosion of GRP in relation to design stress and service performance; design of GRP pipe bends in relation to internal pressure tests to destruction; and acoustic emission monitoring: a complementary inspection method for fibre-reinforced plastic components.

  12. Characteristics of heat-treated Turkish pine and fir wood after ThermoWood processing.

    PubMed

    Kol, Hamiyet Sahin

    2010-11-01

    The Finnish wood heat treatment technology ThermoWood, was recently introduced to Turkey. Data about the mechanical and physical properties of Turkish wood species are important for industry and academia. In this study two industrially important Turkish wood species, pine (Pinus nigraArnold.) and fir (Abies bornmülleriana Matf.) were heat-treated using the ThermoWood process. Pine and fir samples were thermally modified for 2 hr at 212 and 190 degrees C, respectively. The modulus of rupture (MOR), modulus of elasticity in bending (MOE), impact bending strength (IBS), and compression strength (CS), in addition to swelling (Sw) and shrinkage (Sh) of thermally-modified wood were examined. The results indicate that the heat treatment method clearly decreased the MOR, MOE and lBS of pine and fir. However, a small increase was observed for CS values of heat treated wood species. The most affected mechanical properties were MOR and lBS for both pine and fir. The reduction in MOE was smaller than that in MOR and lBS. Volumetric shrinkage and swelling of these species were also improved by approximately half. In Addition, the changes in the mechanical and physical properties studied in pine were larger than that of fir.

  13. Countercurrent direct contact heat exchange process and system

    DOEpatents

    Wahl, III, Edward F.; Boucher, Frederic B.

    1979-01-01

    Recovery of energy from geothermal brines and other hot water sources by direct contact heat exchange with a working fluid, such as a hydrocarbon working fluid, e.g. isobutane. The process and system consists of a plurality of stages, each stage including mixing and settling units. In the first stage, hot brine and arm working fluid are intimately mixed and passed into a settler wherein the brine settles to the bottom of the settler and the hot working fluid rises to the top. The hot working fluid is passed to a heat engine or turbine to produce work and the working fluid is then recycled back into the system. The system is comprised of a series of stages each containing a settler and mixer, and wherein the working fluid and the brine flow in a countercurrent manner through the stages to recover the heat from the brine in increments and raise the temperature of the working fluid in increments.

  14. Heat and work distributions for mixed Gauss-Cauchy process

    NASA Astrophysics Data System (ADS)

    Kuśmierz, Łukasz; Rubi, J. Miguel; Gudowska-Nowak, Ewa

    2014-09-01

    We analyze energetics of a non-Gaussian process described by a stochastic differential equation of the Langevin type. The process represents a paradigmatic model of a nonequilibrium system subject to thermal fluctuations and additional external noise, with both sources of perturbations considered as additive and statistically independent forcings. We define thermodynamic quantities for trajectories of the process and analyze contributions to mechanical work and heat. As a working example we consider a particle subjected to a drag force and two independent Levy white noises with stability indices $\\alpha=2$ and $\\alpha=1$. The fluctuations of dissipated energy (heat) and distribution of work performed by the force acting on the system are addressed by examining contributions of Cauchy fluctuations to either bath or external force acting on the system.

  15. Competent statistical programmer: Need of business process outsourcing industry.

    PubMed

    Khan, Imran

    2014-07-01

    Over the last two decades Business Process Outsourcing (BPO) has evolved as much mature practice. India is looked as preferred destination for pharmaceutical outsourcing over a cost arbitrage. Among the biometrics outsourcing, statistical programming and analysis required very niche skill for service delivery. The demand and supply ratios are imbalance due to high churn out rate and less supply of competent programmer. Industry is moving from task delivery to ownership and accountability. The paradigm shift from an outsourcing to consulting is triggering the need for competent statistical programmer. Programmers should be trained in technical, analytical, problem solving, decision making and soft skill as the expectations from the customer are changing from task delivery to accountability of the project. This paper will highlight the common issue SAS programming service industry is facing and skills the programmers need to develop to cope up with these changes.

  16. Vermicomposting of milk processing industry sludge spiked with plant wastes.

    PubMed

    Suthar, Surindra; Mutiyar, Pravin K; Singh, Sushma

    2012-07-01

    This work illustrates the vermistabilization of wastewater sludge from a milk processing industry (MPIS) unit spiked with cow dung (CD), sugarcane trash (ST) and wheat straw (WS) employing earthworms Eisenia fetida. A total of nine experimental vermibeds were established and changes in chemical parameters of waste material have been observed for 90 days. Vermistabilization caused significant reduction in pH, organic carbon and C:N ratio and substantial increase in total N, available P and exchangeable K. The waste mixture containing MPIS (60%)+CD (10%)+ST (30%) and MPIS (60%)+CD (10%)+WS (30%) had better waste mineralization rate among waste mixtures studied. The earthworm showed better biomass and cocoon numbers in all vermibeds during vermicomposting operation. Results, thus suggest the suitability of E. fetida for conversion of noxious industrial waste into value-added product for land restoration programme.

  17. Competent statistical programmer: Need of business process outsourcing industry

    PubMed Central

    Khan, Imran

    2014-01-01

    Over the last two decades Business Process Outsourcing (BPO) has evolved as much mature practice. India is looked as preferred destination for pharmaceutical outsourcing over a cost arbitrage. Among the biometrics outsourcing, statistical programming and analysis required very niche skill for service delivery. The demand and supply ratios are imbalance due to high churn out rate and less supply of competent programmer. Industry is moving from task delivery to ownership and accountability. The paradigm shift from an outsourcing to consulting is triggering the need for competent statistical programmer. Programmers should be trained in technical, analytical, problem solving, decision making and soft skill as the expectations from the customer are changing from task delivery to accountability of the project. This paper will highlight the common issue SAS programming service industry is facing and skills the programmers need to develop to cope up with these changes. PMID:24987578

  18. Theory and Practice Meets in Industrial Process Design -Educational Perspective-

    NASA Astrophysics Data System (ADS)

    Aramo-Immonen, Heli; Toikka, Tarja

    Software engineer should see himself as a business process designer in enterprise resource planning system (ERP) re-engineering project. Software engineers and managers should have design dialogue. The objective of this paper is to discuss the motives to study the design research in connection of management education in order to envision and understand the soft human issues in the management context. Second goal is to develop means of practicing social skills between designers and managers. This article explores the affective components of design thinking in industrial management domain. In the conceptual part of this paper are discussed concepts of network and project economy, creativity, communication, use of metaphors, and design thinking. Finally is introduced empirical research plan and first empirical results from design method experiments among the multi-disciplined groups of the master-level students of industrial engineering and management and software engineering.

  19. Opportunity Analysis for Recovering Energy from Industrial Waste Heat and Emissions

    SciTech Connect

    Viswanathan, Vish V.; Davies, Richard W.; Holbery, Jim D.

    2006-04-01

    United States industry consumed 32.5 Quads (34,300 PJ) of energy during 2003, which was 33.1% of total U.S. energy consumption (EIA 2003 Annual Energy Review). The U.S. industrial complex yields valuable goods and products. Through its manufacturing processes as well as its abundant energy consumption, it supports a multi-trillion dollar contribution to the gross domestic product and provides millions of jobs in the U.S. each year. Industry also yields waste products directly through its manufacturing processes and indirectly through its energy consumption. These waste products come in two forms, chemical and thermal. Both forms of waste have residual energy values that are not routinely recovered. Recovering and reusing these waste products may represent a significant opportunity to improve the energy efficiency of the U.S. industrial complex. This report was prepared for the U.S. Department of Energy Industrial Technologies Program (DOE-ITP). It analyzes the opportunity to recover chemical emissions and thermal emissions from U.S. industry. It also analyzes the barriers and pathways to more effectively capitalize on these opportunities. A primary part of this analysis was to characterize the quantity and energy value of the emissions. For example, in 2001, the industrial sector emitted 19% of the U.S. greenhouse gases (GHG) through its industrial processes and emitted 11% of GHG through electricity purchased from off-site utilities. Therefore, industry (not including agriculture) was directly and indirectly responsible for emitting 30% of the U.S. GHG. These emissions were mainly comprised of carbon dioxide (CO2), but also contained a wide-variety of CH4 (methane), CO (carbon monoxide), H2 (hydrogen), NMVOC (non-methane volatile organic compound), and other chemicals. As part of this study, we conducted a survey of publicly available literature to determine the amount of energy embedded in the emissions and to identify technology opportunities to capture and

  20. Self-heating of dried industrial wastewater sludge: lab-scale investigation of supporting conditions.

    PubMed

    Della Zassa, M; Biasin, A; Zerlottin, M; Refosco, D; Canu, P

    2013-06-01

    We studied the reactivity of dried sludge produced by treatment of wastewater, mainly from tanneries. The solids transformations have been first characterized with thermal analysis (TGA and DSC) proving that exothermic transformation takes place at fairly low temperature, before the total organic combustion that occurs in air above 400°C. The onset of low temperature reactions depends on the heating rate and it can be below 100°C at very small heating rate. Then, we reproducibly determined the conditions to trigger dried sludge self-heating at the laboratory scale, on samples in the 0.2-0.3 kg size. Thermal insulation, some aeration and addition of water are key factors. Mastering the self-heating at this scale allows more detailed investigations as well as manipulation of conditions, to understand its nature, course and remediation. Here we report proves and discussions on the role of air, water, particle size, porosity and biological activity, as well as proving that also dried sludge from similar sources lead to self-heating. Tests demonstrate that air and water are simultaneously required for significant self-heating to occur. They act in diverging directions, both triggering the onset of the reactions and damping the temperature rise, by supporting heat loss. The higher the O2 concentration, the higher the solids heating rate. More added water prolongs the exothermic phase. Further additions of water can reactivate the material. Water emphasizes the exothermic processes, but it is not sufficient to start it in an air-free atmosphere. The initial solid moisture concentration (between 8% and 15%) affects the onset of self-heating as intuitive. The sludge particles size strongly determines the strength and extent of the heat release, indicating that surface reactions are taking place. In pelletized particles, limitations to water and air permeability mitigates the reaction course.

  1. Combined heat and mass transfer device for improving separation process

    DOEpatents

    Tran, Thanh Nhon

    1999-01-01

    A two-phase small channel heat exchange matrix simultaneously provides for heat transfer and mass transfer between the liquid and vapor phases of a multi-component mixture at a single, predetermined location within a separation column, significantly improving the thermodynamic efficiency of the separation process. The small channel heat exchange matrix is composed of a series of channels having a hydraulic diameter no greater than 5.0 millimeters for conducting a two-phase coolant. In operation, the matrix provides the liquid-vapor contacting surfaces within the separation column, such that heat and mass are transferred simultaneously between the liquid and vapor phases. The two-phase coolant allows for a uniform heat transfer coefficient to be maintained along the length of the channels and across the surface of the matrix. Preferably, a perforated, concave sheet connects each channel to an adjacent channel to facilitate the flow of the liquid and vapor phases within the column and to increase the liquid-vapor contacting surface area.

  2. Combined heat and mass transfer device for improving separation process

    DOEpatents

    Tran, T.N.

    1999-08-24

    A two-phase small channel heat exchange matrix simultaneously provides for heat transfer and mass transfer between the liquid and vapor phases of a multi-component mixture at a single, predetermined location within a separation column, significantly improving the thermodynamic efficiency of the separation process. The small channel heat exchange matrix is composed of a series of channels having a hydraulic diameter no greater than 5.0 millimeters for conducting a two-phase coolant. In operation, the matrix provides the liquid-vapor contacting surfaces within the separation column, such that heat and mass are transferred simultaneously between the liquid and vapor phases. The two-phase coolant allows for a uniform heat transfer coefficient to be maintained along the length of the channels and across the surface of the matrix. Preferably, a perforated, concave sheet connects each channel to an adjacent channel to facilitate the flow of the liquid and vapor phases within the column and to increase the liquid-vapor contacting surface area. 12 figs.

  3. Biodiesel production process from microalgae oil by waste heat recovery and process integration.

    PubMed

    Song, Chunfeng; Chen, Guanyi; Ji, Na; Liu, Qingling; Kansha, Yasuki; Tsutsumi, Atsushi

    2015-10-01

    In this work, the optimization of microalgae oil (MO) based biodiesel production process is carried out by waste heat recovery and process integration. The exergy analysis of each heat exchanger presented an efficient heat coupling between hot and cold streams, thus minimizing the total exergy destruction. Simulation results showed that the unit production cost of optimized process is 0.592$/L biodiesel, and approximately 0.172$/L biodiesel can be avoided by heat integration. Although the capital cost of the optimized biodiesel production process increased 32.5% and 23.5% compared to the reference cases, the operational cost can be reduced by approximately 22.5% and 41.6%.

  4. Effect of heat processing on selected grain amaranth physicochemical properties

    PubMed Central

    Muyonga, John H; Andabati, Brian; Ssepuuya, Geoffrey

    2014-01-01

    Grain amaranth is a pseudocereal with unique agricultural, nutritional, and functional properties. This study was undertaken to determine the effect of different heat-processing methods on physicochemical and nutraceutical properties in two main grain amaranth species, of Amaranthus hypochondriacus L. and Amaranthus cruentus L. Grains were prepared by roasting and popping, milled and analyzed for changes in in vitro protein digestibility, gruel viscosity, pasting characteristics, antioxidant activity, flavonoids, and total phenolics. In vitro protein digestibility was determined using the pepsin-pancreatin enzyme system. Viscosity and pasting characteristics of samples were determined using a Brookfield Viscometer and a Rapid Visco Analyzer, respectively. The grain methanol extracts were analysed for phenolics using spectrophotometry while antioxidant activity was determined using the DPPH (2,2-diphenyl-1-picrylhydrazyl) method. Heat treatment led to a reduction in protein digestibility, the effect being higher in popped than in roasted samples. Viscosities for roasted grain amaranth gruels were significantly higher than those obtained from raw and popped grain amaranth gruels. The results for pasting properties were consistent with the results for viscosity. In both A. hypochondriacus L. and A. cruentus L., the order of the viscosity values was roasted>raw>popped. The viscosities were also generally lower for A. cruentus L. compared to A. hypochondriacus L. Raw samples for both A. hypochondriacus L. and A. cruentus L. did not significantly differ in total phenolic content (TPC), total flavonoid content (TFC), and total antioxidant activity values. Thermal processing led to an increase in TFC and antioxidant activity. However, TPC of heat-processed samples remained unchanged. From the results, it can be concluded that heat treatment enhances antioxidant activity of grain amaranth and causes rheological changes dependent on the nature of heat treatment. PMID

  5. Energy Efficient Microwave Hybrid Processing of Lime for Cement, Steel, and Glass Industries

    SciTech Connect

    Fall, Morgana L; Yakovlev, Vadim; Sahi, Catherine; Baranova, Inessa; Bowers, Johnney G; Esquenazi , Gibran L

    2012-02-10

    In this study, the microwave materials interactions were studied through dielectric property measurements, process modeling, and lab scale microwave hybrid calcination tests. Characterization and analysis were performed to evaluate material reactions and energy usage. Processing parameters for laboratory scale and larger scale calcining experiments were developed for MAT limestone calcination. Early stage equipment design concepts were developed, with a focus on microwave post heating treatment. The retrofitting of existing rotary calcine equipment in the lime industry was assessed and found to be feasible. Ceralink sought to address some of the major barriers to the uptake of MAT identified as the need for (1) team approach with end users, technology partners, and equipment manufacturers, (2) modeling that incorporates kiln materials and variations to the design of industrial microwave equipment. This project has furthered the commercialization effort of MAT by working closely with an industrial lime manufacturer to educate them regarding MAT, identifying equipment manufacturer to supply microwave equipment, and developing a sophisticated MAT modeling with WPI, the university partner. MAT was shown to enhance calcining through lower energy consumption and faster reaction rates compared to conventional processing. Laboratory testing concluded that a 23% reduction in energy was possible for calcining small batches (5kg). Scale-up testing indicated that the energy savings increased as a function of load size and 36% energy savings was demonstrated (22 kg). A sophisticated model was developed which combines simultaneous microwave and conventional heating. Continued development of this modeling software could be used for larger scale calcining simulations, which would be a beneficial low-cost tool for exploring equipment design prior to actual building. Based on these findings, estimates for production scale MAT calcining benefits were calculated, assuming uptake of

  6. Direction of CRT waste glass processing: electronics recycling industry communication.

    PubMed

    Mueller, Julia R; Boehm, Michael W; Drummond, Charles

    2012-08-01

    Cathode Ray Tube, CRT, waste glass recycling has plagued glass manufacturers, electronics recyclers and electronics waste policy makers for decades because the total supply of waste glass exceeds demand, and the formulations of CRT glass are ill suited for most reuse options. The solutions are to separate the undesirable components (e.g. lead oxide) in the waste and create demand for new products. Achieving this is no simple feat, however, as there are many obstacles: limited knowledge of waste glass composition; limited automation in the recycling process; transportation of recycled material; and a weak and underdeveloped market. Thus one of the main goals of this paper is to advise electronic glass recyclers on how to best manage a diverse supply of glass waste and successfully market to end users. Further, this paper offers future directions for academic and industry research. To develop the recommendations offered here, a combination of approaches were used: (1) a thorough study of historic trends in CRT glass chemistry; (2) bulk glass collection and analysis of cullet from a large-scale glass recycler; (3) conversations with industry members and a review of potential applications; and (4) evaluation of the economic viability of specific uses for recycled CRT glass. If academia and industry can solve these problems (for example by creating a database of composition organized by manufacturer and glass source) then the reuse of CRT glass can be increased.

  7. Kinetics of the zinc slag-Fuming process: Part i. industrial measurements

    NASA Astrophysics Data System (ADS)

    Richards, G. G.; Brimacombe, J. K.; Toop, G. W.

    1985-09-01

    A study involving industrial measurements and mathematical modeling has been conducted to eluci-date kinetic phenomena in the zinc slag fuming process. In the first part of this three-part paper, the results of industrial measurements and observations are presented. In Part II a mathematical model of the process is developed, and finally in Part III the implications of a kinetic conception of the process for process improvement are explored. The industrial work consisted primarily of slag sampling through the fuming cycles of five different fuming operations. In addition, tuyere back-pressure mea-surements, tuyere photography using a tuyerescope, and sampling of the fume product were under-taken at one operation. Analysis of the slag samples has shown that, in general, the zinc elimination curve is linear with time and that a portion of the injected coal entrains in the slag. Analysis of tuyere back-pressure fluctuations and movie photographs of the tuyere tip indicate that the coal-air mixture enters the slag in the form of discrete bubbles. From these results it can be deduced that the fuming furnace consists of two reaction zones which are created by the division of coal between the slag and the tuyere gas stream. The coal entrained in the slag reduces ZnO and Fe3O4 in a “reduction zone” which is responsible for fuming. The coal remaining in the tuyere gas stream combusts in an “oxidation zone” although a fraction passes through the bath unconsumed and reports to the solid products. The oxidation zone supplies heat to the endothermic reduction reactions and heat losses.

  8. Industrial process system assessment: bridging process engineering and life cycle assessment through multiscale modeling.

    EPA Science Inventory

    The Industrial Process System Assessment (IPSA) methodology is a multiple step allocation approach for connecting information from the production line level up to the facility level and vice versa using a multiscale model of process systems. The allocation procedure assigns inpu...

  9. Industrial applications of high power diode lasers in materials processing

    NASA Astrophysics Data System (ADS)

    Bachmann, Friedrich

    2003-03-01

    Diode lasers are widely used in communication, computer and consumer electronics technology. These applications are based on systems, which provide power in the milliwatt range. However, in the mean time high power diode lasers have reached the kilowatt power range. This became possible by special cooling and mounting as well as beam combination and beam forming technologies. Such units are nowadays used as a direct source for materials processing. High power diode lasers have entered the industrial manufacturing area [Proceedings of the Advanced Laser Technologies Conference 2001, Proc. SPIE, Constanta, Romania, 11-14 September 2001].

  10. Cogeneration handbook for the food processing industry. [Contains glossary

    SciTech Connect

    Eakin, D.E.; Fassbender, L.L.; Garrett-Price, B.A.; Moore, N.L.; Fasbender, A.G.; Gorges, H.A.

    1984-03-01

    The decision of whether to cogenerate involves several considerations, including technical, economic, environmental, legal, and regulatory issues. Each of these issues is addressed separately in this handbook. In addition, a chapter is included on preparing a three-phase work statement, which is needed to guide the design of a cogeneration system. In addition, an annotated bibliography and a glossary of terminology are provided. Appendix A provides an energy-use profile of the food processing industry. Appendices B through O provide specific information that will be called out in subsequent chapters.

  11. Industrial membrane processes in the treatment of process waters and liquors.

    PubMed

    Mänttäri, M; Kallioinen, M; Pihlajamäki, A; Nyström, M

    2010-01-01

    A review on pulp and paper industrial membrane processes using a variety of modules and processes is presented. Membranes are mostly used today to purify process waters and to recover coating colours. Ultrafiltration using tubular membrane modules or cross-rotational (CR) filtration has been widely applied for the purification of process waters. The reuse of UF membrane permeate has decreased the fresh water consumption to lower than 6 m³/t of paper in some paper machines. Some industrial membrane processes also recover valuable products from different streams (e.g lignosulphonates). Membranes are also combined with biological degradation processes in some paper mills. Nanofiltration has been used to purify the effluents discharged from the activated sludge process. At least two reverse osmosis plants purify river water to be used as raw water in the mill. Furthermore, advantages of different membrane modules and the current ways to treat membrane concentrate are discussed.

  12. Waste Heat Recovery and Recycling in Thermal Separation Processes: Distillation, Multi-Effect Evaporation (MEE) and Crystallization Processes

    SciTech Connect

    Emmanuel A. Dada; Chandrakant B. Panchal; Luke K. Achenie; Aaron Reichl; Chris C. Thomas

    2012-12-03

    Evaporation and crystallization are key thermal separation processes for concentrating and purifying inorganic and organic products with energy consumption over 1,000 trillion Btu/yr. This project focused on a challenging task of recovering low-temperature latent heat that can have a paradigm shift in the way thermal process units will be designed and operated to achieve high-energy efficiency and significantly reduce the carbon footprint as well as water footprint. Moreover, this project has evaluated the technical merits of waste-heat powered thermal heat pumps for recovery of latent heat from distillation, multi-effect evaporation (MEE), and crystallization processes and recycling into the process. The Project Team has estimated the potential energy, economics and environmental benefits with the focus on reduction in CO2 emissions that can be realized by 2020, assuming successful development and commercialization of the technology being developed. Specifically, with aggressive industry-wide applications of heat recovery and recycling with absorption heat pumps, energy savings of about 26.7 trillion Btu/yr have been estimated for distillation process. The direct environmental benefits of this project are the reduced emissions of combustible products. The estimated major reduction in environmental pollutants in the distillation processes is in CO2 emission equivalent to 3.5 billion lbs/year. Energy consumption associated with water supply and treatments can vary between 1,900 kWh and 23,700 kWh per million-gallon water depending on sources of natural waters [US DOE, 2006]. Successful implementation of this technology would significantly reduce the demand for cooling-tower waters, and thereby the use and discharge of water treatment chemicals. The Project Team has also identified and characterized working fluid pairs for the moderate-temperature heat pump. For an MEE process, the two promising fluids are LiNO3+KNO3+NANO3 (53:28:19 ) and LiNO3+KNO3+NANO2

  13. Atmospheric heat transfer to the Arctic under main synoptic processes

    NASA Astrophysics Data System (ADS)

    Yurova, Alla; Gnatiuk, Natalia; Bobylev, Leonid; Zhu, Yali

    2016-04-01

    Arctic - mid-latitude teleconnections are operating in both ways and behind them are potentially some causes of the enhanced Arctic warming (e.g., through heat transfer from lower to higher latitudes) and the feedbacks from the Arctic climate to the mid-latitude weather patterns. In order to explain the variability of the surface air temperature in the Arctic, we aim to analyse the typical synoptic situations that, we hypothesize, are characterized by a specific patterns of heat exchange between the Arctic and mid-latitudes. According to classification of synoptic processes in the Arctic developed at the Arctic and Antarctic Research Institute (AARI) in St. Petersburg major typical groups of synoptic situations in the Arctic are few (six). They correspond to position and intensity of low- and high-pressure centres. Therefore, the whole data sample for the winter period for the entire period of instrumental observations (archive exists back to 1939) can be split into six groups that sub-sample each of six groups/types of synoptic situations. Then heat transfer to the Arctic can be estimated as the divergence of the horizontal (advective) heat flux (the product of wind speed and temperature gradient) within each vertical atmospheric layer, which is calculated based on the ERA Interim Reanalysis data for the winter season (1979-now). Mapping heat divergence fields will reveal the main mid-latitude sources of heat transported to the Arctic, average for the whole data sample and for each of the six main groups of synoptic situations. This work was supported by RFBR grants 16-55-53031

  14. Effects of wireless packet loss in industrial process control systems.

    PubMed

    Liu, Yongkang; Candell, Richard; Moayeri, Nader

    2017-02-09

    Timely and reliable sensing and actuation control are essential in networked control. This depends on not only the precision/quality of the sensors and actuators used but also on how well the communications links between the field instruments and the controller have been designed. Wireless networking offers simple deployment, reconfigurability, scalability, and reduced operational expenditure, and is easier to upgrade than wired solutions. However, the adoption of wireless networking has been slow in industrial process control due to the stochastic and less than 100% reliable nature of wireless communications and lack of a model to evaluate the effects of such communications imperfections on the overall control performance. In this paper, we study how control performance is affected by wireless link quality, which in turn is adversely affected by severe propagation loss in harsh industrial environments, co-channel interference, and unintended interference from other devices. We select the Tennessee Eastman Challenge Model (TE) for our study. A decentralized process control system, first proposed by N. Ricker, is adopted that employs 41 sensors and 12 actuators to manage the production process in the TE plant. We consider the scenario where wireless links are used to periodically transmit essential sensor measurement data, such as pressure, temperature and chemical composition to the controller as well as control commands to manipulate the actuators according to predetermined setpoints. We consider two models for packet loss in the wireless links, namely, an independent and identically distributed (IID) packet loss model and the two-state Gilbert-Elliot (GE) channel model. While the former is a random loss model, the latter can model bursty losses. With each channel model, the performance of the simulated decentralized controller using wireless links is compared with the one using wired links providing instant and 100% reliable communications. The sensitivity of the

  15. Low effluent processing in the pulp and paper industry: Electrodialysis for continuous selective chloride removal

    SciTech Connect

    Pfromm, P.H.

    1997-12-01

    Pollution prevention is currently a major focus of the United States pulp and paper industry. Significant process changes are inevitable to implement low effluent processing. The kraft pulping process is prevalent for the production of wood pulp. About 50 million tons of wood pulp are produced annually in the United States alone using the kraft process. Water consumption is currently roughly between 30 and 200 m{sup 3} of water per ton of air dry bleached kraft pulp. In-process recycling of water is now being implemented by many mills to reduce the use of increasingly scarce water resources and to reduce the need for waste-water treatment. Mass balance considerations and industrial experience show that nonprocess elements, which are detrimental to the kraft process, such as chloride and potassium, will quickly build up once water use is significantly reduced. High concentrations of chloride and potassium can cause corrosion and lead to more frequent mill shutdowns due to fouling of heat exchanger surfaces in the kraft recovery furnace. Electrodialysis will monovalent selective anion and cation exchange membranes was explored here to selectively remove chlorine as sodium and potassium chloride from a feed stream with very high ionic strength. Experiments with model solutions and extended tests with the actual pulp mill materials were performed. Very good selectivities and current efficiencies were observed for chloride over sulfate. The outstanding performance of the process with actual mill materials containing organic and inorganic contamination shows great promise for rapid transfer to the pilot scale. This work is an example of the usefulness of membrane separations as a kidney in low effluent industrial processing.

  16. Numerical simulation on austenitization of cast steel during heating process

    NASA Astrophysics Data System (ADS)

    Su, B.; Han, Z. Q.; Liu, B. C.; Zhao, Y. R.; Shen, B. Z.; Zhang, L. Z.

    2012-07-01

    A cellular automaton model has been developed to simulate the austenitization process of ASTM A216 WCA cast steel during heating process. The dissolution of pearlite and the transformation of ferrite into austenite were simulated. The calculation domain was divided into square cells, which are characterized by certain attributes that represent the status of each cell: pearlite (P), ferrite (α), austenite (γ) or γ /α interface. The dissolution of pearlite was described by nucleation and growth of austenite. A mixed-mode model in multicomponent system was employed to calculate the growth velocity of the γ /α interface. According to Burke and Turnbull's theory, austenite grain coarsening induced by γ /γ grain boundary migration was simulated. To validate the model, dilatometric and quenching experiments were carried out. The dilatometric experiment was conducted using a Gleeble1500D with a sample 8 mm in diameter. The temperature of the sample was measured using thermocouples welded on the sample surface. In the quenching experiments, steel samples were heated to different temperatures then dropped into a water tank immediately, and the microstructure of the samples was examined to determine the fraction of the austenite. The simulated results were compared with the experimental results and the capability of the model for quantitatively predicting the microstructure evolution of the steel in heating process was assessed.

  17. Energy conservation and cost benefits in the meat and poultry processing industry. Technology transfer; a technology applications manual

    SciTech Connect

    Not Available

    1982-01-01

    Auditing energy consumption and pinpointing areas where energy-conservation activities and investments can provide the most favorable economic return are covered. The wide-application energy-conservation techniques applicable in most industries, including the meat and poultry processing industries, are emphasized. Wide-application (often called generic) techniques include waste heat recovery, improvement of electric motor efficiency, added insulation, refrigeration improvements, and increases in boiler efficiencies. Specific examples of the application of these techniques in meat packing and poultry processing plants are cited. Specific processing changes that have already resulted in significant energy cost savings at some meat packing or poultry processing plants are examined. A summary checklist for energy conservation and brief case studies from industry are provided. Information is presented on energy price trends and discusses the analysis of capital investment alternatives.

  18. Research and Development for Thermoelectric Generation Technology Using Waste Heat from Steelmaking Process

    NASA Astrophysics Data System (ADS)

    Kuroki, Takashi; Murai, Ryota; Makino, Kazuya; Nagano, Kouji; Kajihara, Takeshi; Kaibe, Hiromasa; Hachiuma, Hirokuni; Matsuno, Hidetoshi

    2015-06-01

    In Japan, integrated steelworks have greatly lowered their energy use over the past few decades through investment in energy-efficient processes and facilities, maintaining the highest energy efficiency in the world. However, in view of energy security, the steelmaking industry is strongly required to develop new technologies for further energy saving. Waste heat recovery can be one of the key technologies to meet this requirement. To recover waste heat, particularly radiant heat from steel products which has not been used efficiently yet, thermoelectric generation (TEG) is one of the most effective technologies, being able to convert heat directly into electric power. JFE Steel Corporation (JFE) implemented a 10-kW-class grid-connected TEG system for JFE's continuous casting line with KELK Ltd. (KELK), and started verification tests to generate electric power using radiant heat from continuous casting slab at the end of fiscal year 2012. The TEG system has 56 TEG units, each containing 16 TEG modules. This paper describes the performance and durability of the TEG system, which has been investigated under various operating conditions at the continuous casting line.

  19. Direction of CRT waste glass processing: Electronics recycling industry communication

    SciTech Connect

    Mueller, Julia R.; Boehm, Michael W.; Drummond, Charles

    2012-08-15

    Highlights: Black-Right-Pointing-Pointer Given a large flow rate of CRT glass {approx}10% of the panel glass stream will be leaded. Black-Right-Pointing-Pointer The supply of CRT waste glass exceeded demand in 2009. Black-Right-Pointing-Pointer Recyclers should use UV-light to detect lead oxide during the separation process. Black-Right-Pointing-Pointer Recycling market analysis techniques and results are given for CRT glass. Black-Right-Pointing-Pointer Academic initiatives and the necessary expansion of novel product markets are discussed. - Abstract: Cathode Ray Tube, CRT, waste glass recycling has plagued glass manufacturers, electronics recyclers and electronics waste policy makers for decades because the total supply of waste glass exceeds demand, and the formulations of CRT glass are ill suited for most reuse options. The solutions are to separate the undesirable components (e.g. lead oxide) in the waste and create demand for new products. Achieving this is no simple feat, however, as there are many obstacles: limited knowledge of waste glass composition; limited automation in the recycling process; transportation of recycled material; and a weak and underdeveloped market. Thus one of the main goals of this paper is to advise electronic glass recyclers on how to best manage a diverse supply of glass waste and successfully market to end users. Further, this paper offers future directions for academic and industry research. To develop the recommendations offered here, a combination of approaches were used: (1) a thorough study of historic trends in CRT glass chemistry; (2) bulk glass collection and analysis of cullet from a large-scale glass recycler; (3) conversations with industry members and a review of potential applications; and (4) evaluation of the economic viability of specific uses for recycled CRT glass. If academia and industry can solve these problems (for example by creating a database of composition organized by manufacturer and glass source

  20. Microfabricated Instrumentation for Chemical Sensing in Industrial Process Control

    SciTech Connect

    Ramsey, J. M.

    2000-06-01

    The monitoring of chemical constituents in manufacturing processes is of economic importance to most industries. The monitoring and control of chemical constituents may be of importance for product quality control or, in the case of process effluents, of environmental concern. The most common approach now employed for chemical process control is to collect samples which are returned to a conventional chemical analysis laboratory. This project attempts to demonstrate the use of microfabricated structures, referred to as 'lab-on-a-chip' devices, that accomplish chemical measurement tasks that emulate those performed in the conventional laboratory. The devices envisioned could be used as hand portable chemical analysis instruments where samples are analyzed in the field or as emplaced sensors for continuous 'real-time' monitoring. This project focuses on the development of filtration elements and solid phase extraction elements that can be monolithically integrated onto electrophoresis and chromatographic structures pioneered in the laboratory. Successful demonstration of these additional functional elements on integrated microfabricated devices allows lab-on-a-chip technologies to address real world samples that would be encountered in process control environments. The resultant technology has a broad application to industrial environmental monitoring problems. such as monitoring municipal water supplies, waste water effluent from industrial facilities, or monitoring of run-off from agricultural activities. The technology will also be adaptable to manufacturing process control scenarios. Microfabricated devices integrating sample filtration, solid phase extraction, and chromatographic separation with solvent programming were demonstrated. Filtering of the sample was accomplished at the same inlet with an array of seven channels each 1 {micro}m deep and 18 {micro}m wide. Sample concentration and separation were performed on channels 5 {micro}m deep and 25 {micro

  1. Development of a process control sensor for the glass industry

    SciTech Connect

    Gardner, M.; Candee, A.; Kramlich, J.; Koppang, R.

    1991-05-01

    This project was initiated to fill a need in the glass industry for a non-contact temperature sensor for glass melts. At present, the glass forming industry (e.g., bottle manufacture) consumes significant amounts of energy. Careful control of temperature at the point the bottle is molded is necessary to prevent the bottle from being rejected as out-of-specification. In general, the entire glass melting and conditioning process is designed to minimize this rejection rate, maximize throughput and thus control energy and production costs. This program focuses on the design, development and testing of an advanced optically based pyrometer for glass melts. The pyrometer operates simultaneously at four wavelengths; through analytical treatment of the signals, internal temperature profiles within the glass melt can be resolved. A novel multiplexer alloys optical signals from a large number of fiber-optic sensors to be collected and resolved by a single detector at a location remote from the process. This results in a significant cost savings on a per measurement point basis. The development program is divided into two phases. Phase 1 involves the construction of a breadboard version on the instrument and its testing on a pilot-scale furnace. In Phase 2, a prototype analyzer will be constructed and tested on a commercial forehearth. This report covers the Phase 1 activities.

  2. Industrial processing of complex fluids: Formulation and modeling

    SciTech Connect

    Scovel, J.C.; Bleasdale, S.; Forest, G.M.; Bechtel, S.

    1997-08-01

    The production of many important commercial materials involves the evolution of a complex fluid through a cooling phase into a hardened product. Textile fibers, high-strength fibers(KEVLAR, VECTRAN), plastics, chopped-fiber compounds, and fiber optical cable are such materials. Industry desires to replace experiments with on-line, real time models of these processes. Solutions to the problems are not just a matter of technology transfer, but require a fundamental description and simulation of the processes. Goals of the project are to develop models that can be used to optimize macroscopic properties of the solid product, to identify sources of undesirable defects, and to seek boundary-temperature and flow-and-material controls to optimize desired properties.

  3. Neural networks for process control and optimization: two industrial applications.

    PubMed

    Bloch, Gérard; Denoeux, Thierry

    2003-01-01

    The two most widely used neural models, multilayer perceptron (MLP) and radial basis function network (RBFN), are presented in the framework of system identification and control. The main steps for building such nonlinear black box models are regressor choice, selection of internal architecture, and parameter estimation. The advantages of neural network models are summarized: universal approximation capabilities, flexibility, and parsimony. Two applications are described in steel industry and water treatment, respectively, the control of alloying process in a hot dipped galvanizing line and the control of a coagulation process in a drinking water treatment plant. These examples highlight the interest of neural techniques, when complex nonlinear phenomena are involved, but the empirical knowledge of control operators can be learned.

  4. Industrial web inspection for manufacturing process understanding and control

    NASA Astrophysics Data System (ADS)

    Xu, Wenyuan; Floeder, Steven P.

    1999-03-01

    Many industrial manufacturing processes are not well understood and are treated as `black art' with few experts able to control the process and ensure product quality. However, modern manufacturing companies are finding it increasingly difficult to compete in the global marketplace without better process understanding and control. Automated inspection systems for general manufacturing have become more feasible through technical advances, primarily in sensor and computing technology. However, these systems have been used almost exclusively for the detection and subsequent removal of well defined, discrete defects from the product; thus guaranteeing high quality for the customer. This paper describes a larger opportunity to affect operations by employing web inspection techniques to dynamically analyze manufacturing conditions rather than just detecting the presence of defective material. One can then keep the process under better control, thereby eliminating defects, ensuring product quality, and optimizing manufacturing time on the production line. Specific image and data processing techniques will be illustrated including product uniformity metrics, automatic determination of thresholds for blob analysis, and localization of repeating defects within production data. The benefit of these techniques will be demonstrated through `real-world' examples of web-based manufactured products.

  5. Multiblock PLS analysis of an industrial pharmaceutical process.

    PubMed

    Lopes, J A; Menezes, J C; Westerhuis, J A; Smilde, A K

    2002-11-20

    The performance of an industrial pharmaceutical process (production of an active pharmaceutical ingredient by fermentation, API) was modeled by multiblock partial least squares (MBPLS). The most important process stages are inoculum production and API production fermentation. Thirty batches (runs) were produced according to an experimental planning. Rather than merging all these data into a single block of independent variables (as in ordinary PLS), four data blocks were used separately (manipulated and quality variables for each process stage). With the multiblock approach it was possible to calculate weights and scores for each independent block. It was found that the inoculum quality variables were highly correlated with API production for nominal fermentations. For the nonnominal fermentations, the manipulations of the fermentation stage explained the amount of API obtained (especially the pH and biomass concentration). Based on the above process analysis it was possible to select a smaller set of variables with which a new model was built. The amount of variance predicted of the final API concentration (cross-validation) for this model was 82.4%. The advantage of the multiblock model over the standard PLS model is that the contributions of the two main process stages to the API volumetric productivity were determined.

  6. Application of the predicted heat strain model in development of localized, threshold-based heat stress management guidelines for the construction industry.

    PubMed

    Rowlinson, Steve; Jia, Yunyan Andrea

    2014-04-01

    Existing heat stress risk management guidelines recommended by international standards are not practical for the construction industry which needs site supervision staff to make instant managerial decisions to mitigate heat risks. The ability of the predicted heat strain (PHS) model [ISO 7933 (2004). Ergonomics of the thermal environment analytical determination and interpretation of heat stress using calculation of the predicted heat strain. Geneva: International Standard Organisation] to predict maximum allowable exposure time (D lim) has now enabled development of localized, action-triggering and threshold-based guidelines for implementation by lay frontline staff on construction sites. This article presents a protocol for development of two heat stress management tools by applying the PHS model to its full potential. One of the tools is developed to facilitate managerial decisions on an optimized work-rest regimen for paced work. The other tool is developed to enable workers' self-regulation during self-paced work.

  7. Laser heated pedestal growth system commissioning and fiber processing

    NASA Astrophysics Data System (ADS)

    Buric, Michael; Yip, M. J.; Chorpening, Ben; Ohodnicki, Paul

    2016-05-01

    A new Laser Heated Pedestal Growth system was designed and fabricated using various aspects of effective legacy designs for the growth of single-crystal high-temperature-compatible optical fibers. The system is heated by a 100-watt, DC driven, CO2 laser with PID power control. Fiber diameter measurements are performed using a telecentric video system which identifies the molten zone and utilizes edge detection algorithms to report fiber-diameter. Beam shaping components include a beam telescope; along with gold-coated reflaxicon, turning, and parabolic focusing mirrors consistent with similar previous systems. The optical system permits melting of sapphire-feedstock up to 1.5mm in diameter for growth. Details regarding operational characteristics are reviewed and properties of single-crystal sapphire fibers produced by the system are evaluated. Aspects of the control algorithm efficacy will be discussed, along with relevant alternatives. Finally, some new techniques for in-situ processing making use of the laser-heating system are discussed. Ex-situ fiber modification and processing are also examined for improvements in fiber properties.

  8. Comprehensive metabolomics to evaluate the impact of industrial processing on the phytochemical composition of vegetable purees.

    PubMed

    Lopez-Sanchez, Patricia; de Vos, R C H; Jonker, H H; Mumm, R; Hall, R D; Bialek, L; Leenman, R; Strassburg, K; Vreeken, R; Hankemeier, T; Schumm, S; van Duynhoven, J

    2015-02-01

    The effects of conventional industrial processing steps on global phytochemical composition of broccoli, tomato and carrot purees were investigated by using a range of complementary targeted and untargeted metabolomics approaches including LC-PDA for vitamins, (1)H NMR for polar metabolites, accurate mass LC-QTOF MS for semi-polar metabolites, LC-MRM for oxylipins, and headspace GC-MS for volatile compounds. An initial exploratory experiment indicated that the order of blending and thermal treatments had the highest impact on the phytochemicals in the purees. This blending-heating order effect was investigated in more depth by performing alternate blending-heating sequences in triplicate on the same batches of broccoli, tomato and carrot. For each vegetable and particularly in broccoli, a large proportion of the metabolites detected in the purees was significantly influenced by the blending-heating order, amongst which were potential health-related phytochemicals and flavour compounds like vitamins C and E, carotenoids, flavonoids, glucosinolates and oxylipins. Our metabolomics data indicates that during processing the activity of a series of endogenous plant enzymes, such as lipoxygenases, peroxidases and glycosidases, including myrosinase in broccoli, is key to the final metabolite composition and related quality of the purees.

  9. Industrial-era global ocean heat uptake doubles in recent decades

    NASA Astrophysics Data System (ADS)

    Gleckler, Peter J.; Durack, Paul J.; Stouffer, Ronald J.; Johnson, Gregory C.; Forest, Chris E.

    2016-04-01

    Formal detection and attribution studies have used observations and climate models to identify an anthropogenic warming signature in the upper (0-700 m) ocean. Recently, as a result of the so-called surface warming hiatus, there has been considerable interest in global ocean heat content (OHC) changes in the deeper ocean, including natural and anthropogenically forced changes identified in observational, modelling and data re-analysis studies. Here, we examine OHC changes in the context of the Earth’s global energy budget since early in the industrial era (circa 1865-2015) for a range of depths. We rely on OHC change estimates from a diverse collection of measurement systems including data from the nineteenth-century Challenger expedition, a multi-decadal record of ship-based in situ mostly upper-ocean measurements, the more recent near-global Argo floats profiling to intermediate (2,000 m) depths, and full-depth repeated transoceanic sections. We show that the multi-model mean constructed from the current generation of historically forced climate models is consistent with the OHC changes from this diverse collection of observational systems. Our model-based analysis suggests that nearly half of the industrial-era increases in global OHC have occurred in recent decades, with over a third of the accumulated heat occurring below 700 m and steadily rising.

  10. Comparison of conventional and solar-water-heating products and industries report

    SciTech Connect

    Noreen, D; LeChevalier, R; Choi, M; Morehouse, J

    1980-07-11

    President Carter established a goal that would require installation of at least one million solar water heaters by 1985 and 20 million water-heating systems by the year 2000. The goals established require that the solar industry be sufficiently mature to provide cost-effective, reliable designs in the immediate future. The objective of this study was to provide the Department of Energy with quantified data that can be used to assess and redirect, if necessary, the program plans to assure compliance with the President's goals. Results deal with the product, the industry, the market, and the consumer. All issues are examined in the framework of the conventional-hot-water industry. Based on the results of this solar hot water assessment study, there is documented proof that the solar industry is blessed with over 20 good solar hot water systems. A total of eight generic types are currently being produced, but a majority of the systems being sold are included in only five generic types. The good systems are well-packaged for quality, performance and installation ease. These leading systems are sized and designed to fit the requirements of the consumer in every respect. This delivery end also suffers from a lack of understanding of the best methods for selling the product. At the supplier end, there are problems also, including: some design deficiencies, improper materials selection and, occasionally, the improper selection of components and subsystems. These, in total, are not serious problems in the better systems and will be resolved as this industry matures.

  11. Infrared heating

    Technology Transfer Automated Retrieval System (TEKTRAN)

    IR heating was first industrially used in the 1930s for automotive curing applications and rapidly became a widely applied technology in the manufacturing industry. Contrarily, a slower pace in the development of IR technologies for processing foods and agricultural products was observed, due to lim...

  12. Science, technology, and the industrialization of laser-driven processes

    SciTech Connect

    Davis, J.I.; Paisner, J.A.

    1985-05-01

    Members of the laser program at Lawrence Livermore National Laboratory (LLNL) reviewed potential applications of lasers in industry, some of which are: isotope separation; cleanup of radioactive waste; trace impurity removal; selective chemical reactions; photochemical activation or dissociation of gases; control of combustion particulates; crystal and powder chemistry; and laser induced biochemistry. Many of these areas are currently under active study in the community. The investigation at LLNL focused on laser isotope separation of atomic uranium because of the large demand (> 1000 tonnes/year) and high product enrichment price (> $600/kg of product) for material used as fuel in commercial light-water nuclear power reactors. They also believed that once the technology was fully developed and deployed, it could be applied directly to separating many elements economically on an industrial scale. The Atomic Vapor Laser Isotope Separation (AVLIS) program at LLNL has an extensive uranium and plutonium program of >$100 M in FY85 and a minor research program for other elements. This report describes the AVLIS program conducted covering the following topics; candidate elements; separative work units; spectroscopic selectivety; major systems; facilities; integrated process model;multivariable sensitivety studies; world market; and US enrichment enterprise. 23 figs. (AT)

  13. An Analysis of Price Determination and Markups in the Air-Conditioning and Heating Equipment Industry

    SciTech Connect

    Dale, Larry; Millstein, Dev; Coughlin, Katie; Van Buskirk, Robert; Rosenquist, Gregory; Lekov, Alex; Bhuyan, Sanjib

    2004-01-30

    In this report we calculate the change in final consumer prices due to minimum efficiency standards, focusing on a standard economic model of the air-conditioning and heating equipment (ACHE) wholesale industry. The model examines the relationship between the marginal cost to distribute and sell equipment and the final consumer price in this industry. The model predicts that the impact of a standard on the final consumer price is conditioned by its impact on marginal distribution costs. For example, if a standard raises the marginal cost to distribute and sell equipment a small amount, the model predicts that the standard will raise the final consumer price a small amount as well. Statistical analysis suggest that standards do not increase the amount of labor needed to distribute equipment the same employees needed to sell lower efficiency equipment can sell high efficiency equipment. Labor is a large component of the total marginal cost to distribute and sell air-conditioning and heating equipment. We infer from this that standards have a relatively small impact on ACHE marginal distribution and sale costs. Thus, our model predicts that a standard will have a relatively small impact on final ACHE consumer prices. Our statistical analysis of U.S. Census Bureau wholesale revenue tends to confirm this model prediction. Generalizing, we find that the ratio of manufacturer price to final consumer price prior to a standard tends to exceed the ratio of the change in manufacturer price to the change in final consumer price resulting from a standard. The appendix expands our analysis through a typical distribution chain for commercial and residential air-conditioning and heating equipment.

  14. Energy efficiency and recovery of heat lost in the Industrial Systems

    NASA Astrophysics Data System (ADS)

    Mounkid, S.; Loukili, A.

    2017-03-01

    the economic importance of energy is manifested at all levels of farms, the demand for energy is today one of the major challenges of societies, it constitutes an indispensable element to any activity of production, it is for this, the industry has an interest to anticipate and invest in energy efficiency in order to gain competitiveness, this last represents a tremendous lever for performance and economy. The Energy diagnosis allows unveils the potential energy sinks and the discovery of the various sources of energy losses in a manufacturing process or in all system user of energy. Use with the effectiveness of the energy help the industry to meet the challenges of competitiveness.

  15. Control of campylobacter in poultry industry from farm to poultry processing unit: A review.

    PubMed

    Umaraw, Pramila; Prajapati, A; Verma, Akhilesh K; Pathak, V; Singh, V P

    2017-03-04

    Campylobacter is an emerging zoonotic bacterial threat in the poultry industry. Most of the human cases of campylobacteriosis recorded have revealed their poultry origins. Various control measures have been employed both at the farm and processing levels to combat with it. The antibiotic treatment, phage therapy, competitive exclusion, and vaccination have been adapted at the farm level to reduce colonization of Campylobacter in poultry gut. While prevention of intestinal spillage, scheduled slaughter, logistic slaughter, chemical decontamination of carcasses are recommended to reduce contamination during processing. The postharvest interventions such as heat treatment, freezing, irradiation of contaminated carcass can effectively reduce Campylobacter contamination. Thus, integrated approaches are required to tackle infection of Campylobacter in humans.

  16. Exposures to carbon dioxide in the poultry processing industry

    SciTech Connect

    Jacobs, D.E.; Smith, M.S.

    1988-12-01

    The use of dry ice has increased dramatically in poultry processing plants because of changes in the fast food industry. Concentrations of carbon dioxide in four such plants were measured and were found to exceed the Immediately Dangerous to Life and Health Level (50,000 ppm) inside holding coolers where ventilation is poor. In other areas, where dry ice is delivered to poultry packages, time-weighted average exposures can exceed the threshold limit value of 5000 ppm by substantial margins, even if local exhaust ventilation systems are present. Reports of adverse health effects from carbon dioxide exposure and various control measures are reviewed. Recommendations regarding sampling and analytical techniques also are presented. Operators of poultry plants where dry ice is used need to recognize the occupational hazards of exposure to carbon dioxide.

  17. Spray mist cooling heat transfer in glass tempering process

    NASA Astrophysics Data System (ADS)

    Sozbir, Nedim; Yao, S. C.

    2016-10-01

    Energy saving is a very important issue in glass plants, especially in a glass tempering process, where very high velocity air jet impingement is applied during the cooling process of glass tempering. In fact, air compressor energy may be reduced by a spray cooling due to its high heat transfer capabilities. Presently, in this paper, both pure air and water mist spray cooling are investigated in the glass tempering process. The test results indicate that thin and low-cost tempered glass can be made by mist cooling without fracture. It is possible to find the optimal water flux and duration of mist application to achieve a desirable temperature distribution in the glass for deep penetration of the cooling front but without inducing cracking during the tempering. The use of mist cooling could give about 29 % air pressure reduction for 2-mm glass plate and 50 % reduction for both 3- and 4-mm glass plates.

  18. Comparison of local and regional heat transport processes into the subsurface urban heat island of Karlsruhe, Germany

    NASA Astrophysics Data System (ADS)

    Benz, Susanne; Bayer, Peter; Menberg, Kathrin; Blum, Philipp

    2014-05-01

    Temperatures in shallow urban ground are typically elevated. They manifest as subsurface urban heat islands, which are observed worldwide in different metropolitan areas and which have a site-specific areal extent and intensity. As of right now the governing heat transport processes accumulating heat in the subsurface of cities are insufficiently understood. Based on a spatial assessment of groundwater temperatures, six individual heat flux processes could be identified: (1) heat flux from elevated ground surface temperatures (GST), (2) heat flux from basements of buildings, (3) reinjection of thermal waste water, (4) sewage drains, (5) sewage leakage, and (6) district heating. In this study, the contributions of these processes are quantified on local and regional scales for the city of Karlsruhe in Germany. For the regional scale, the Regionalized Monte Carlo (RMC) method is used. This method applies a single Monte Carlo (MC) simulation for the entire study area. At relatively low data demand, the RMC method provides basic insights into the heat contribution for the entire city. For the local scale, the Local Monte Carlo (LMC) method was developed and applied. This method analyzes all dominant heat fluxes spatially dependent by performing an MC simulation for each arbitrary sized pixel of the study area (here 10 x 10 m). This more intricate approach allows for a spatial representation of all heat flux processes, which is necessary for the local planning of geothermal energy use. In order to evaluate the heat transport processes on a regional scale, we compared the mean annual thermal energies that result from the individual heat flux processes. Both methods identify the heat flux from elevated GST and the heat flux from buildings as the dominant regional processes. However, reinjection of thermal wastewater is by far the most dominant local heat flux processes with an average heat flux of 16 ± 2 W/m2 in the affected areas. Although being dominant on the regional

  19. New heat treatment process for advanced high-strength steels

    NASA Astrophysics Data System (ADS)

    Bublíková, D.; Jeníček, Š.; Vorel, I.; Mašek, B.

    2017-02-01

    Today’s advanced steels are required to possess high strength and ductility. It can be achieved by choosing an appropriate steel chemistry which has a substantial effect on the properties obtained by heat treatment. Mechanical properties influenced the presence of retained austenite in the final structure. Steels of this group typically require complicated heat treatment which places great demands on the equipment used. The present paper introduces new procedures aimed at simplifying the heat treatment of high-strength steels with the use of material-technological modelling. Four experimental steels were made and cast, whose main alloying additions were manganese, silicon, chromium, molybdenum and nickel. The steels were treated using the Q-P process with subsequent interrupted quenching. The resulting structure was a mixture of martensite and retained austenite. Strength levels of more than 2000 MPa combined with 10-15 % elongation were obtained. These properties thus offer potential for the manufacture of intricate closed-die forgings with a reduced weight. Intercritical annealing was obtained structure not only on the basis of martensite, but also with certain proportion of bainitic ferrite and retained austenite.

  20. Heat transfer and lethality considerations in aseptic processing of liquid/particle mixtures: a review.

    PubMed

    Ramaswamy, H S; Awuah, G B; Simpson, B K

    1997-04-01

    Consumer awareness and demand for nutritious yet inexpensive food products call for innovative processing techniques that have both safety and quality as primary objectives. These challenges appear to have been met by aseptic processing techniques, especially for liquid and high-acid foods. However, the extension of aseptic processing principles to low-acid foods containing discrete particles in viscous sauces has not been approved by regulatory agencies, particularly in North America. This apparent limitation is due primarily to the lack of adequate temperature monitoring devices to keep track of particles in dynamic motion, as well as to the residence time distribution of particles flowing in the continuous heat-hold-cool sections of the aseptic processing system. These problems have prompted active research to describe the phenomenal behavior of particulates through sound mathematical modeling and computer simulators. The accuracy of mathematical models depends heavily on how accurate input parametric values are. These parameters include the thermophysical properties of the carrier fluid and particles, as well as the aseptic processing system characteristics in relation to residence time distribution and the fluid-to-particle interfacial heat transfer coefficient. Apparently, several contradictory findings have been reported in the literature with respect to the effect of various processing parameters on the above-mentioned input parametric values. The need therefore arises for more collaborative studies involving the industry and academia. This review brings to perspective, the current status on the aseptic processing of particulate foods with respect to the critical processing parameters which affect the fluid-to-particle convective heat transfer coefficient associated with particulate laden products.

  1. Spectroscopy for Industrial Applications: High-Temperature Processes

    NASA Astrophysics Data System (ADS)

    Fateev, Alexander; Grosch, Helge; Clausen, Sonnik; Barton, Emma J.; Yurchenko, Sergei N.; Tennyson, Jonathan

    2014-06-01

    The continuous development of the spectroscopic databases brings new perspectives in the environmental and industrial on-line process control, monitoring and stimulates further optical sensor developments. This is because no calibration gases are needed and, in general, temperature-dependent spectral absorption features gases of interest for a specific instrument can in principle be calculated by knowing only the gas temperature and pressure in the process under investigation/monitoring. The latest HITRAN-2012 database contains IR/UV spectral data for 47 molecules and it is still growing. However use of HITRAN is limited to low-temperature processes (< 400 K) and therefor can be used for absorption spectra calculations at limited temperature/pressure ranges. For higher temperatures, the HITEMP-2010 database is available. Only a few molecules CO2, H2O, CO and NO are those of interest for e.g. various combustion and astronomical applications are included. In the recent few years, several efforts towards a development of hot line lists have been made; those have been implemented in the latest HITRAN2012 database1. High-resolution absorption measurements of NH3 (IR, 0.1 cm-1) and phenol (UV, 0.019 nm) on a flow gas cell2 up to 800 K are presented. Molecules are of great interest in various high-temperature environments including exoplanets, combustion and gasification. Measured NH3 hot lines have been assigned and spectra have been compared with that obtained by calculations based on the BYTe hot line list1. High-temperature NH3 absorption spectra have been used in the analysis of in situ high-resolution IR absorption measurements on the producer gas in low-temperature gasification process on a large scale. High-resolution UV temperature-dependent absorption cross-sections of phenol are reported for the first time. All UV data have been calibrated by relevant GC/MS measurements. Use of the data is demonstrated by the analysis of in situ UV absorption measurements on a

  2. Innovative food processing technology using ohmic heating and aseptic packaging for meat.

    PubMed

    Ito, Ruri; Fukuoka, Mika; Hamada-Sato, Naoko

    2014-02-01

    Since the Tohoku earthquake, there is much interest in processed foods, which can be stored for long periods at room temperature. Retort heating is one of the main technologies employed for producing it. We developed the innovative food processing technology, which supersede retort, using ohmic heating and aseptic packaging. Electrical heating involves the application of alternating voltage to food. Compared with retort heating, which uses a heat transfer medium, ohmic heating allows for high heating efficiency and rapid heating. In this paper we ohmically heated chicken breast samples and conducted various tests on the heated samples. The measurement results of water content, IMP, and glutamic acid suggest that the quality of the ohmically heated samples was similar or superior to that of the retort-heated samples. Furthermore, based on the monitoring of these samples, it was observed that sample quality did not deteriorate during storage.

  3. Sources and potential application of waste heat utilization at a gas processing facility

    NASA Astrophysics Data System (ADS)

    Alshehhi, Alyas Ali

    Waste heat recovery (WHR) has the potential to significantly improve the efficiency of oil and gas plants, chemical and other processing facilities, and reduce their environmental impact. In this Thesis a comprehensive energy audit at Abu Dhabi Gas Industries Ltd. (GASCO) ASAB gas processing facilities is undertaken to identify sources of waste heat and evaluate their potential for on-site recovery. Two plants are considered, namely ASAB0 and ASAB1. Waste heat evaluation criteria include waste heat grade (i.e., temperature), rate, accessibility (i.e., proximity) to potential on-site waste heat recovery applications, and potential impact of recovery on installation performance and safety. The operating parameters of key waste heat source producing equipment are compiled, as well as characteristics of the waste heat streams. In addition, potential waste heat recovery applications and strategies are proposed, focusing on utilities, i.e., enhancement of process cooling/heating, electrical/mechanical power generation, and steam production. The sources of waste heat identified at ASAB facilities consist of gas turbine and gas generator exhaust gases, flared gases, excess propane cooling capacity, excess process steam, process gas air-cooler heat dissipation, furnace exhaust gases and steam turbine outlet steam. Of the above waste heat sources, exhaust gases from five gas turbines and one gas generator at ASAB0 plant, as well as from four gas turbines at ASAB1 plant, were found to meet the rate (i.e., > 1 MW), grade (i.e., > 180°C), accessibility (i.e., < 50 m from potential on-site WHR applications) and minimal impact criteria on the performance and safety of existing installations, for potential waste heat recovery. The total amount of waste heat meeting these criteria were estimated at 256 MW and 289 MW at ASAB0 and ASAB1 plants, respectively, both of which are substantial. Of the 289 MW waste generated at ASAB1, approximately 173 MW are recovered by waste heat

  4. Latent heating and cloud processes in warm fronts

    NASA Astrophysics Data System (ADS)

    Igel, Adele

    The results of two studies are presented in this thesis. In the first, an extratropical cyclone that crossed the United States on April 9-11 2009 was successfully simulated at high resolution (3km horizontal grid spacing) using the Colorado State University Regional Atmospheric Modeling System. The sensitivity of the associated warm front to increasing pollution levels was then explored by conducting the same experiment with three different background profiles of cloud-nucleating aerosol concentration. To our knowledge, no study has examined the indirect effects of aerosols on warm fronts. First the budgets of ice, cloud water, and rain in the simulation with the lowest aerosol concentrations were examined. The ice mass was found to be produced in equal amounts through vapor deposition and riming and the melting of ice produced ˜75% of the total rain. Conversion of cloud water to rain accounted for the other 25%. When cloud-nucleating aerosol concentrations were increased, significant changes were seen in the budget terms, but total precipitation was relatively constant. Vapor deposition onto ice increased, but riming of cloud water decreased such that there was only a small change in the total ice production and hence there was no significant change in melting. These responses can be understood in terms of a buffering effect in which smaller cloud droplets in the mixed phase region lead to both an enhanced Bergeron process and decreased riming efficiencies with increasing aerosol concentrations. Overall, while large changes were seen in the microphysical structure of the frontal cloud, cloud-nucleating aerosols had little impact on the precipitation production of the warm front. The second study addresses the role of latent heating associated with the warm front by assessing the relative contributions of individual cloud processes to latent heating and frontogenesis in both the horizontal and vertical directions. Condensation and cloud droplet nucleation are the

  5. The potential for bulk undercooling as an industrial process

    NASA Technical Reports Server (NTRS)

    Laxmanan, V.

    1984-01-01

    The main focus is on solidification occurring in highly supercooled melts. Solidification rates in such melts are extremely high, an attractive feature from a commercial standpoint. Thus, the reported growth velocities for pure Ni and Co dendrites at a supercooling of 175 K are in excess of 180 km/hr. Rapidly quenched crystalline alloys produced by various atomization processes (e.g., centrifugal atomization or inert gas atomization) or melt spinning are examples of solidification processes, currently being intensively explored commercially, wherein extremely high solidification rates are achieved. Estimated dendrite tip growth rates are about 2 km/hr in a binary Al-4.5 wt % alloy, with a heat transfer coefficient of 6.4x10 sub 5 w/sq cm K or 15 cal/cu cm sK. In the limit, when the solidification rate exceeds a critical value, a glassy microstructure is obtained even in highly alloyed melts, which under normal conditions would solidity to form one or more crystalline phases. Glassy metals, also called metallic glasses, are candidate materials for distribution transformers because of their very low energy losses and are also being used in brazing and soldering applications.

  6. Occupational exposure in small and medium scale industry with specific reference to heat and noise.

    PubMed

    Singh, Lakhwinder Pal; Bhardwaj, Arvind; Deepak, Kishore Kumar

    2010-01-01

    This study was undertaken to assess heat and noise exposure and occupational safety practices in small and medium scale casting and forging units (SMEs) of Northern India. We conducted personal interviews of 350 male workers of these units through a comprehensive questionnaire and collected information on heat and noise exposure, use of protective equipment, sweat loss and water intake, working hour. The ambient wet bulb globe temperature (WBGT index) was measured using quest temp 34/36o area heat stress monitor. A-weighted Leq ambient noise was measured using a quest sound level meter "ANSI SI. 43-1997 (R 2002) type-1 model SOUNDPRO SE/DL". We also incorporated OSHA norms for hearing conservation which include - an exchange rate of 5dB(A), criterion level at 90dB(A), criterion time of eight hours, threshold level is equal to 80dB(A), upper limit is equal to 140dB(A) and with F/S response rate. Results of the study revealed that occupational heat exposure in melting, casting, forging and punching sections is high compared to ACGIH/NIOSH norms. Ambience noise in various sections like casting / molding, drop forging, cutting presses, punching, grinding and barreling process was found to be more than 90dB(A). About 95% of the workers suffered speech interference where as high noise annoyance was reported by only 20%. Overall, 68% workers were not using any personal protective equipment (PPE). The study concluded that the proportion of SME workers exposed to high level heat stress and noise (60 - 72 hrs/week) is high. The workers engaged in forging and grinding sections are more prone to noise induced hearing loss (NIHL) at higher frequencies as compared to workers of other sections. It is recommended that there is a strong need to implement the standard of working hours as well as heat stress and noise control measures.

  7. Solid recovered fuel production from biodegradable waste in grain processing industry.

    PubMed

    Kliopova, Irina; Staniskis, Jurgis Kazimieras; Petraskiene, Violeta

    2013-04-01

    Management of biodegradable waste is one of the most important environmental problems in the grain-processing industry since this waste cannot be dumped anymore due to legal requirements. Biodegradable waste is generated in each stage of grain processing, including the waste-water and air emissions treatment processes. Their management causes some environmental and financial problems. The majority of Lithuanian grain-processing enterprises own and operate composting sites, but in Lithuania the demand for compost is not given. This study focused on the analysis of the possibility of using biodegradable waste for the production of solid recovered fuel, as a local renewable fuel with the purpose of increasing environmental performance and decreasing the direct costs of grain processing. Experimental research with regard to a pilot grain-processing plant has proven that alternative fuel production will lead to minimizing of the volume of biodegradable waste by 75% and the volume of natural gas for heat energy production by 62%. Environmental indicators of grain processing, laboratory analysis of the chemical and physical characteristics of biodegradable waste, mass and energy balances of the solid recovered fuel production, environmental and economical benefits of the project are presented and discussed herein.

  8. Inhomogeneous feed gas processing in industrial ozone generation.

    PubMed

    Krogh, Fabio; Merz, Reto; Gisler, Rudolf; Müller, Marco; Paolini, Bernhard; Lopez, Jose L; Freilich, Alfred

    2008-01-01

    The synthesis of ozone by means of dielectric barrier discharge (DBD) is extensively used in industry. Ozone generators available on the market differ in ozone production capacities, electrode arrangements and working parameters, but operate with a uniformly distributed filamentary discharge plasma pattern.In the presented work the benefits of inhomogeneous feed gas processing are explored. Causality between power induction, production efficiency and working parameters are investigated. Different electrode arrangements, evenly distributed within a given space parameter, were designed, simulated, manufactured and tested on a representative scale. A finite element model was utilized to simulate an inhomogeneous power induction pattern along the ozone generator tube. The simulation yielded the local power density, the local gas temperature gradient and the relative DBD packing density.Results show that the degree of filamentation turns out to be decisive, indicating a new potential by means of plasma tailoring. An arrangement with a pronounced power induction at the inlet of the ozone generator revealed several advantages over homogeneous plasma processing arrangements, for which an increase in robustness and a reduction in electrical power consumption are achieved.

  9. Proteolysis in Mozzarella cheeses manufactured by different industrial processes.

    PubMed

    Costabel, L; Pauletti, M S; Hynes, E

    2007-05-01

    The objective of the present study was to investigate the influence of stretching temperature, fat content, and time of brining on proteolysis during ripening of Mozzarella cheeses. Seventeen cheese-making experiments (batches) were carried out on an industrial scale on successive days, following the standard procedure with some modifications. Fat content of cheese milk, temperature at the stretching step, and time of brining varied from one batch to another as required by the experimental design, outlined by a surface response model. Proteolysis was assessed during ripening of samples, which was prolonged for at least 3 mo, by means of electrophoresis, nitrogen fractions, and soluble peptide mapping. The amount of soluble nitrogen at pH 4.6 was not significantly different in cheeses obtained by diverse procedures, but it increased during ripening of all samples. This result was coincident with the breakdown of alpha(s1)- and beta-caseins evidenced by electrophoresis, which reached similar extents at late stages of ripening, regardless of the cheese-making process. Multivariate analysis on soluble peptide profiles obtained by liquid chromatography also detected sample grouping according to ripening time, but did not evidence any separation caused by the cheese-making technology. We concluded that the changes in the cheese-making process assayed in this work were insufficient to produce significant differences in proteolysis of the cheeses. Ripening time had more influence on proteolysis of Mozzarella cheeses than any other assayed variable.

  10. Microwave heating and the acceleration of polymerization processes

    NASA Astrophysics Data System (ADS)

    Parodi, Fabrizio

    1999-12-01

    Microwave power irradiation of dielectrics is nowadays well recognized and extensively used as an exceptionally efficient and versatile heating technique. Besides this, it revealed since the early 1980s an unexpected, and still far from being elucidated, capacity of causing reaction and yield enhancements in a great variety of chemical processes. These phenomena are currently referred to as specific or nonthermal effects of microwaves. An overview of them and their interpretations given to date in achievements in the microwave processing of slow-curing thermosetting resins is also given. Tailored, quaternary cyanoalkoxyalkyl ammonium halide catalysts, further emphasizing the microwave enhancements of curing kinetics of isocyanate/epoxy and epoxy/anhydride resin systems, are here presented. Their catalytic efficiency under microwave irradiation, microwave heatability, and dielectric properties are discussed and interpreted by the aid of the result of semi-empirical quantum mechanics calculations and molecule dynamics simulations in vacuo. An ion-hopping conduction mechanism has been recognized as the dominant source of the microwave absorption capacities of these catalysts. Dipolar relaxation losses by their strongly dipolar cations, viceversa, would preferably be responsible for the peculiar catalytic effects displayed under microwave heating. This would occur through a well-focused, molecular microwave overheating of intermediate reactive anionic groupings, they could indirectly cause as the nearest neighbors of such negatively-charged molecular sites.

  11. Potential Applications of Concentrated Solar Thermal Technologies in the Australian Minerals Processing and Extractive Metallurgical Industry

    NASA Astrophysics Data System (ADS)

    Eglinton, Thomas; Hinkley, Jim; Beath, Andrew; Dell'Amico, Mark

    2013-12-01

    The Australian minerals processing and extractive metallurgy industries are responsible for about 20% of Australia's total greenhouse gas (GHG) emissions. This article reviews the potential applications of concentrated solar thermal (CST) energy in the Australian minerals processing industry to reduce this impact. Integrating CST energy into these industries would reduce their reliance upon conventional fossil fuels and reduce GHG emissions. As CST technologies become more widely deployed and cheaper, and as fuel prices rise, CST energy will progressively become more competitive with conventional energy sources. Some of the applications identified in this article are expected to become commercially competitive provided the costs for pollution abatement and GHG mitigation are internalized. The areas of potential for CST integration identified in this study can be classed as either medium/low-temperature or high-temperature applications. The most promising medium/low-grade applications are electricity generation and low grade heating of liquids. Electricity generation with CST energy—also known as concentrated solar power—has the greatest potential to reduce GHG emissions out of all the potential applications identified because of the 24/7 dispatchability when integrated with thermal storage. High-temperature applications identified include the thermal decomposition of alumina and the calcination of limestone to lime in solar kilns, as well as the production of syngas from natural gas and carbonaceous materials for various metallurgical processes including nickel and direct reduced iron production. Hybridization and integration with thermal storage could enable CST to sustain these energy-intensive metallurgical processes continuously. High-temperature applications are the focus of this paper.

  12. An overview of industrial employees' exposure to noise in sundry processing and manufacturing industries in Ilorin metropolis, Nigeria.

    PubMed

    Olayinka, Oyedepo S; Abdullahi, Saadu A

    2009-04-01

    In this work, an overview of industrial employees' noise exposure level in five selected processing and manufacturing industries in Ilorin are evaluated and compared. Emphasis is given to noise emitted by individual industrial machinery from the selected industries. Event L(Aeq) and LN cycle were studied to identify the noisy machines and to generate baseline data. Findings show that, hammer mill machine from mineral crushing mills produced the highest average noise (98.4 dB(A), electric generator1 (95.6 dB(A) from soft drink bottling industry, electric generator (97.7 dB(A)) from beer brewing and bottling industry, vacuum pump (93.1 dB(A)) from tobacco making industry and electric generator 2 (94.1 dB(A) from mattress making industry. The highest and lowest average noise exposure levels are recorded in mineral crushing mills (93.16 dB(A)) and mattress making industry (84.69 dB(A)) respectively. The study shows that at 95% confidence level, there is significant difference (p<0.05) in noise levels in the industries surveyed. The percentages of machines emit noise above FEPA and OSHA recommendation (90 dB(A)) are: soft drink bottling industry (83.3%), beer brewing and bottling industry (42.9%), tobacco making industry (71.4%), mattress making industry (11.1%) and minerals crushing mills (87.5%). In the past 20 years, the noise levels in soft drink bottling industry reduced by 0.58 dB(A) and that of beer brewing and bottling industry reduced by 9.66 dB(A). But that of mattress making industry increased by 2.69 dB(A). On the average, the noise level in these industries has reduced by 2.52 dB(A). The results of this study show that the noise control measures put in place have significant impact on the noise exposure level in the industries surveyed.

  13. Waste disposal and treatment in the food-processing industry. March 1985-October 1989 (Citations from the Biobusiness data base). Report for March 1985-October 1989

    SciTech Connect

    Not Available

    1989-11-01

    This bibliography contains citations concerning waste treatment and disposal in the food-processing industry. Methods, equipment, and technology are considered. Specific areas include waste-heat recovery, meat processing, seafood processing, dairy wastes, beverage industry, fruits and vegetables, and other food-industry wastes. Waste utilization includes animal feeds, combustion for energy production, biogas production, conversion to fertilizer, composting, and recovery and recycling of usable chemicals. Food-packaging recycling is considered in a related bibliography. (Contains 169 citations fully indexed and including a title list.)

  14. Utility reduces fuel cost with heat recovery, industrial byproduct fuel, cogeneration

    SciTech Connect

    Holland, R.J.

    1982-02-01

    A 50-MW North Dakota power plant is refurbished to recover major waste-heat sources. Use of agricultural byproduct fuel and cogeneration also helps to cut future costs. The plant is saving on fuel costs by burning 150-200 tons/day of sunflower seed hulls from a local processing plant. The hulls are pulverized and mixed with the primary fuel, North Dakota lignite. At the same time, the processing plant that supplies the sunflower hulls buys steam from the power plant, thus giving the utility some of the economic benefits of cogeneration.

  15. Large deviations in stochastic heat-conduction processes provide a gradient-flow structure for heat conduction

    SciTech Connect

    Peletier, Mark A.; Redig, Frank; Vafayi, Kiamars

    2014-09-01

    We consider three one-dimensional continuous-time Markov processes on a lattice, each of which models the conduction of heat: the family of Brownian Energy Processes with parameter m (BEP(m)), a Generalized Brownian Energy Process, and the Kipnis-Marchioro-Presutti (KMP) process. The hydrodynamic limit of each of these three processes is a parabolic equation, the linear heat equation in the case of the BEP(m) and the KMP, and a nonlinear heat equation for the Generalized Brownian Energy Process with parameter a (GBEP(a)). We prove the hydrodynamic limit rigorously for the BEP(m), and give a formal derivation for the GBEP(a). We then formally derive the pathwise large-deviation rate functional for the empirical measure of the three processes. These rate functionals imply gradient-flow structures for the limiting linear and nonlinear heat equations. We contrast these gradient-flow structures with those for processes describing the diffusion of mass, most importantly the class of Wasserstein gradient-flow systems. The linear and nonlinear heat-equation gradient-flow structures are each driven by entropy terms of the form -log ρ; they involve dissipation or mobility terms of order ρ² for the linear heat equation, and a nonlinear function of ρ for the nonlinear heat equation.

  16. 76 FR 28662 - Industrial, Commercial, and Institutional Boilers and Process Heaters and Commercial and...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-18

    ... AGENCY 40 CFR Parts 60 and 63 RIN 2060-AQ25; 2060-AO12 Industrial, Commercial, and Institutional Boilers... Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters'' and ``Standards...: Industrial, Commercial, and Institutional Boilers and Process Heaters'': Mr. Brian Shrager, Energy...

  17. Waste disposal and treatment in the food processing industry. (Latest citations from the Biobusiness database). Published Search

    SciTech Connect

    Not Available

    1994-02-01

    The bibliography contains citations concerning waste treatment and disposal in the food processing industry. Methods, equipment, and technology are considered. References discuss waste heat recovery and examine treatment of wastes resulting from meat and seafood processing, dairy and beverage production, and fruit and vegetable processing. The citations explore conversion of the treated waste to fertilizer and for use in animal feeds, combustion for energy production, biogas production, and composting. The recovery and recycling of usable chemicals from the food waste are also covered. Food packaging recycling is considered in a related bibliography. (Contains 250 citations and includes a subject term index and title list.)

  18. In situ post-weld heat treatment on martensitic stainless steel turbine runners using a robotic induction heating process to control temperature distribution

    NASA Astrophysics Data System (ADS)

    Boudreault, E.; Hazel, B.; Côté, J.; Godin, S.

    2014-03-01

    A new robotic heat treatment process is developed. Using this solution it is now possible to perform local heat treatment on large steel components. Crack, cavitation and erosion repairs on turbine blades and Pelton buckets are among the applications of this technique. The proof of concept is made on a 13Cr-4Ni stainless steel designated "CA6NM". This alloy is widely used in the power industry for modern system components. Given the very tight temperature tolerance (600 to 630 °C) for post-weld heat treatment on this alloy, 13Cr-4Ni stainless steel is very well suited for demonstrating the possibilities of this process. To achieve heat treatment requirements, an induction heating system is mounted on a compact manipulator named "Scompi". This robot moves a pancake coil in order to control the temperature distribution. A simulator using thermal finite element analysis is first used for path planning. A feedback loop adjusts parameters in function of environmental conditions.

  19. Soil Heat Flow. Physical Processes in Terrestrial and Aquatic Ecosystems, Transport Processes.

    ERIC Educational Resources Information Center

    Simpson, James R.

    These materials were designed to be used by life science students for instruction in the application of physical theory to ecosystem operation. Most modules contain computer programs which are built around a particular application of a physical process. Soil heat flow and the resulting soil temperature distributions have ecological consequences…

  20. Contribution of heat transfer to turbine blades and vanes for high temperature industrial gas turbines. Part 1: Film cooling.

    PubMed

    Takeishi, K; Aoki, S

    2001-05-01

    This paper deals with the contribution of heat transfer to increase the turbine inlet temperature of industrial gas turbines in order to attain efficient and environmentally benign engines. High efficiency film cooling, in the form of shaped film cooling and full coverage film cooling, is one of the most important cooling technologies. Corresponding heat transfer tests to optimize the film cooling effectiveness are shown and discussed in this first part of the contribution.

  1. Heat Transfer Processes for the Thermal Energy Balance of Organisms. Physical Processes in Terrestrial and Aquatic Ecosystems, Transport Processes.

    ERIC Educational Resources Information Center

    Stevenson, R. D.

    This module is part of a series designed to be used by life science students for instruction in the application of physical theory to ecosystem operation. Most modules contain computer programs which are built around a particular application of a physical process. This module describes heat transfer processes involved in the exchange of heat…

  2. Infrared Heating for Improved Safety and Processing Efficiency of Dry-Roasted Almonds

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The use of infrared (IR) heating technology was investigated for improving safety and processing efficiency of dry-roasted almonds. Almonds were roasted at 130, 140 and 150°C with three different methods: IR heating, sequential infrared and hot air (SIRHA) heating, and traditional hot air (HA) heat...

  3. A numerical study of EGS heat extraction process based on a thermal non-equilibrium model for heat transfer in subsurface porous heat reservoir

    NASA Astrophysics Data System (ADS)

    Chen, Jiliang; Jiang, Fangming

    2016-02-01

    With a previously developed numerical model, we perform a detailed study of the heat extraction process in enhanced or engineered geothermal system (EGS). This model takes the EGS subsurface heat reservoir as an equivalent porous medium while it considers local thermal non-equilibrium between the rock matrix and the fluid flowing in the fractured rock mass. The application of local thermal non-equilibrium model highlights the temperature-difference heat exchange process occurring in EGS reservoirs, enabling a better understanding of the involved heat extraction process. The simulation results unravel the mechanism of preferential flow or short-circuit flow forming in homogeneously fractured reservoirs of different permeability values. EGS performance, e.g. production temperature and lifetime, is found to be tightly related to the flow pattern in the reservoir. Thermal compensation from rocks surrounding the reservoir contributes little heat to the heat transmission fluid if the operation time of an EGS is shorter than 15 years. We find as well the local thermal equilibrium model generally overestimates EGS performance and for an EGS with better heat exchange conditions in the heat reservoir, the heat extraction process acts more like the local thermal equilibrium process.

  4. Industrial demonstration plant for the gasification of herb residue by fluidized bed two-stage process.

    PubMed

    Zeng, Xi; Shao, Ruyi; Wang, Fang; Dong, Pengwei; Yu, Jian; Xu, Guangwen

    2016-04-01

    A fluidized bed two-stage gasification process, consisting of a fluidized-bed (FB) pyrolyzer and a transport fluidized bed (TFB) gasifier, has been proposed to gasify biomass for fuel gas production with low tar content. On the basis of our previous fundamental study, an autothermal two-stage gasifier has been designed and built for gasify a kind of Chinese herb residue with a treating capacity of 600 kg/h. The testing data in the operational stable stage of the industrial demonstration plant showed that when keeping the reaction temperatures of pyrolyzer and gasifier respectively at about 700 °C and 850 °C, the heating value of fuel gas can reach 1200 kcal/Nm(3), and the tar content in the produced fuel gas was about 0.4 g/Nm(3). The results from this pilot industrial demonstration plant fully verified the feasibility and technical features of the proposed FB two-stage gasification process.

  5. Measuring the heat exchange of a quantum process.

    PubMed

    Goold, John; Poschinger, Ulrich; Modi, Kavan

    2014-08-01

    Very recently, interferometric methods have been proposed to measure the full statistics of work performed on a driven quantum system [Dorner et al., Phys. Rev. Lett. 110, 230601 (2013) and Mazzola et al., Phys. Rev. Lett. 110, 230602 (2013)]. The advantage of such schemes is that they replace the necessity to make projective measurements by performing phase estimation on an appropriately coupled ancilla qubit. These proposals are one possible route to the tangible experimental exploration of quantum thermodynamics, a subject which is the center of much current attention due to the current control of mesoscopic quantum systems. In this Rapid Communication we demonstrate that a modification of the phase estimation protocols can be used in order to measure the heat distribution of a quantum process. In addition, we demonstrate how our scheme maybe implemented using ion trap technology. Our scheme should pave the way for experimental explorations of the Landauer principle and hence the intricate energy to information conversion in mesoscopic quantum systems.

  6. A comparison of three different collectors for process heat applications

    SciTech Connect

    Brunold, S.; Frey, R.; Frei, U.

    1994-12-31

    In general vacuum tube collectors are used in solar process heat systems. Another possibility is to use transparent insulated flat plate collectors. A critical point however, is that most of the common transparent insulating materials can not withstand high temperatures because they consist of plastics. Thus, temperature resistive collector covers combining a high transmissivity with a low U-value are required. One possibility is to use capillaries made of glass instead of plastics. Measurement results of collector efficiency and incident angle modifier will be presented as well as calculated energy gains for three different collectors: a vacuum tube collector (Giordano Ind., France), a CPC vacuum tube collector (microtherm Energietechnik, Germany) and a new flat plate collector using glass capillary as transparent insulation (SET, Germany).

  7. Comparison of three different collectors for process heat applications

    NASA Astrophysics Data System (ADS)

    Brunold, Stefan; Frey, R.; Frei, Ulrich

    1994-09-01

    In general vacuum tube collectors are used in solar process heat systems. Another possibility is to use transparent insulated flat plate collectors. A critical point however, is that most of the common transparent insulating materials can not withstand high temperatures because they consist of plastics. Thus, temperature resistive collector covers combining a high tranmisivity with a low U-value are required. One possibility is to use capillaries made of glass instead of plastics. Measurement results of collector efficiency and incident angle modifier will be presented as well as calculated energy gains for three different collectors: a vacuum tube collector (Giordano Ind., France), a CPC vacuum tube collector (microtherm Energietechnik Germany; a new flat plate collector using glass capillary as transparent insulation (SET, Germany).

  8. Modeling the high-temperature gas-cooled reactor process heat plant: a nuclear to chemical conversion process

    SciTech Connect

    Pfremmer, R.D.; Openshaw, F.L.

    1982-05-01

    The high-temperature heat available from the High-Temperature Gas-Cooled Reactor (HTGR) makes it suitable for many process applications. One of these applications is a large-scale energy production plant where nuclear energy is converted into chemical energy and stored for industrial or utility applications. This concept combines presently available nuclear HTGR technology and energy conversion chemical technology. The design of this complex plant involves questions of interacting plant dynamics and overall plant control. This paper discusses how these questions were answered with the aid of a hybrid computer model that was developed within the time-frame of the conceptual design studies. A brief discussion is given of the generally good operability shown for the plant and of the specific potential problems and their anticipated solution. The paper stresses the advantages of providing this information in the earliest conceptual phases of the design.

  9. Modeling the high-temperature gas-cooled reactor process heat plant a nuclear to chemical conversion process

    SciTech Connect

    Pfremmer, R.D.; Openshaw, F.L.

    1982-08-01

    The high-temperature heat available from the high-temperature gas-cooled reactor (HTGR) makes it suitable for many process applications. One of these applications is a large-scale energy production plant where nuclear energy is converted into chemical energy and stored for industrial or utility applications. This concept combines presently available nuclear HTGR technology and energy conversion chemical technology. The design of this complex plant involves questions of interacting plant dynamics and overall plant control. This paper discusses how these questions were answered with the aid of a hybrid computer model that was developed within the time-frame of the conceptual design studies. A brief discussion is given of the generally good operability shown for the plant and of the specific potential problems and their anticipated solution. The paper stresses the advantages of providing this information in the earliest conceptual phases of the design.

  10. An Investigation of the Potential Uses of Plasma Processing in the United States Chemical Industry

    NASA Astrophysics Data System (ADS)

    Estey, Paul Norman

    This thesis describes a systematic approach to determine the potential for high pressure (thermal) plasma processing in the United States chemical industry. A model was developed that describes the physical inputs and outputs of a plasma-based processing system. This model consists of an empirical model of an electric arc heater and an analytical model of the reaction chamber into which the arc heater gas flows. The reaction chamber model comprises the conservation equations of one-dimensional fluid flow including the effects of chemical kinetics, particle and gas injection, and convective and radiative heat transfer. These complex equations were solved numerically. An engineering economic analysis of the plasma process was performed when favorable results existed for the mass and energy flows to and from the plasma arc heater/reaction chamber model. This analysis was used to determine if the plasma process is or can be competitive with conventional technology. Five cases were studied as examples of plasma -based chemical processing: nitric acid production, hydrogen cyanide synthesis, silicon refining, titanium dioxide production, and reductant gas synthesis from residual fuel oil.

  11. Process and apparatus for indirect-fired heating and drying

    DOEpatents

    Abbasi, Hamid Ali; Chudnovsky, Yaroslav

    2005-04-12

    A method for heating flat or curved surfaces comprising injecting fuel and oxidant along the length, width or longitudinal side of a combustion space formed between two flat or curved plates, transferring heat from the combustion products via convection and radiation to the surface being heated on to the material being dried/heated, and recirculating at least 20% of the combustion products to the root of the flame.

  12. Zero-discharge: An application of process water recovery technology in the food processing industry

    SciTech Connect

    Fok, S.; Moore, B.

    1999-07-01

    Water is a valuable natural resource and the food processing industry has been among the leading industrial water users in California. With support from a major northern California utility and the California Institute for Food and Agricultural Research, Tri Valley Growers (TVG) has successfully installed the first US energy-efficient zero-discharge process water reclamation system at its Oberti Olive processing facility in Madera, California. The advanced zero-discharge system is the largest application in the world of membrane filtration for recovering water from a food processing plant. Previously, the plant discharged an average of 1 million gallons of salty wastewater (brine) a day into 160 acres of evaporation ponds. However, new environmental regulations made the ponds obsolete. The cost of process water disposal using alternate biotreatment system was prohibitive and would make continued operation uneconomical with plant closure and job loss the likely outcome. Through comprehensive pilot testing and subsequent system design and operational optimization, the advance membrane filtration system with pre- and post-treatment now recovers about 80% of the process liquid in high priority form of water for subsequent reuse at the plant. The solids produced in olive processing, plus concentrated process liquids are used off-site as an animal feed component, thus achieving the plant zero-discharge scheme. The successful implementation of the zero discharge system at the Oberti Olive processing plant has produced energy saving of 3,500,000 kilowatthours and 244,000 therms of gas a year of power as compared to the alternate biotreatment system. It also prevented plant closure and job loss. In addition, water conservation and the discontinuation of evaporation pond use is beneficial to the environment. The project was applauded by the California Environmental Protection Agency as a positive step forward for environmental technology in the agricultural sector in

  13. A technical analysis for cogeneration systems with potential applications in twelve California industrial plants. [energy saving heat-electricity utility systems

    NASA Technical Reports Server (NTRS)

    Moretti, V. C.; Davis, H. S.; Slonski, M. L.

    1978-01-01

    In a study sponsored by the State of California Energy Resources Conservation and Development Commission, 12 industrial plants in five utility districts were surveyed to assess the potential applications of the cogeneration of heat and electricity in California industry. Thermodynamic calculations were made for each plant in determining the energy required to meet the existing electrical and steam demands. The present systems were then compared to conceptual cogeneration systems specified for each plant. Overall energy savings were determined for the cogeneration applications. Steam and gas turbine topping cycle systems were considered as well as bottoming cycle systems. Types of industries studied were: pulp and paper, timber, cement, petroleum refining, enhanced oil recovery, foods processing, steel and glass

  14. Combustion Turbine CHP System for Food Processing Industry

    SciTech Connect

    2010-10-01

    This factsheet describes a combined heat and power (CHP) demonstration project that reduces the energy costs and environmental impact of a plant while easing congestion on the constrained Northeast power grid.

  15. Determination of 5-log pathogen reduction times for heat-processed, acidified vegetable brines.

    PubMed

    Breidt, F; Hayes, J S; Osborne, J A; McFeeters, R F

    2005-02-01

    Recent outbreaks of acid-resistant food pathogens in acid foods, including apple cider and orange juice, have raised concerns about the safety of acidified vegetable products. We determined pasteurization times and temperatures needed to assure a 5-log reduction in the numbers of Escherichia coli O157:H7, Listeria monocytogenes, and Salmonella strains in acidified cucumber pickle brines. Cocktails of five strains of each pathogen were (separately) used for heat-inactivation studies between 50 and 60 degrees C in brines that had an equilibrated pH value of 4.1. Salmonella strains were found to be less heat resistant than E. coli O157:H7 or L. monocytogenes strains. The nonlinear killing curves generated during these studies were modeled using a Weibull function. We found no significant difference in the heat-killing data for E. coli O157:H7 and L. monocytogenes (P = 0.9709). The predicted 5-log reduction times for E. coli O157:H7 and L. monocytogenes were found to fit an exponential decay function. These data were used to estimate minimum pasteurization times and temperatures needed to ensure safe processing of acidified pickle products and show that current industry pasteurization practices offer a significant margin of safety.

  16. Production of pyrolytic liquids from industrial sewage sludges in an induction-heating reactor.

    PubMed

    Tsai, Wen-Tien; Chang, Jeng-Hung; Hsien, Kuo-Jung; Chang, Yuan-Ming

    2009-01-01

    With the application of induction-heating, the pyrolytic experiments have been carried out for three sewage sludges from the food processing factories in an externally heated fixed-bed reactor. The thermochemical characteristics of sludge samples were first analyzed. The results indicated that the calorific value had about 15 MJ/kg on an average, suggesting that it had a potential for biomass energy source. However, its nitrogen concentration was relatively high. From the thermogravimetric analysis (TGA) curves, it showed that the pyrolysis reaction can be almost finished in the temperature range of 450-750 degrees C. The yields of resulting liquid and char products from the pyrolysis of sewage sludge were discussed for examining the effects of pyrolysis temperature (500-800 degrees C), heating rate (200-500 degrees C/min), and holding time (1-8 min). Overall, the variation of yield was not so significant in the experimental conditions for three sewage sludges. All results of the resulting liquid products analyzed by elemental analyzer, pH meter, Karl-Fischer moisture titrator and bomb calorimeter were in consistence with those analyses by FTIR spectroscopy. Furthermore, the pyrolysis liquid products contained large amounts of water (>73% by weight) mostly derived from the bound water in the biosludge feedstocks and the condensation reactions during the pyrolysis reaction, and fewer contents of oxygenated hydrocarbons composing of carbonyl and nitrogen-containing groups, resulting in low pH and low calorific values.

  17. Effect of Heat Treatment Process on Mechanical Properties and Microstructure of a 9% Ni Steel for Large LNG Storage Tanks

    NASA Astrophysics Data System (ADS)

    Zhang, J. M.; Li, H.; Yang, F.; Chi, Q.; Ji, L. K.; Feng, Y. R.

    2013-12-01

    In this paper, two different heat treatment processes of a 9% Ni steel for large liquefied natural gas storage tanks were performed in an industrial heating furnace. The former was a special heat treatment process consisting of quenching and intercritical quenching and tempering (Q-IQ-T). The latter was a heat treatment process only consisting of quenching and tempering. Mechanical properties were measured by tensile testing and charpy impact testing, and the microstructure was analyzed by optical microscopy, transmission electron microscopy, and x-ray diffraction. The results showed that outstanding mechanical properties were obtained from the Q-IQ-T process in comparison with the Q-T process, and a cryogenic toughness with charpy impact energy value of 201 J was achieved at 77 K. Microstructure analysis revealed that samples of the Q-IQ-T process had about 9.8% of austenite in needle-like martensite, while samples of the Q-T process only had about 0.9% of austenite retained in tempered martensite.

  18. Fungal multienzyme production on industrial by-products of the citrus-processing industry.

    PubMed

    Mamma, Diomi; Kourtoglou, Elisavet; Christakopoulos, Paul

    2008-05-01

    Orange peels is the principal solid by-product of the citrus processing industry and the disposal of the fresh peels is becoming a major problem to many factories. Dry citrus peels are rich in pectin, cellulose and hemicellulose and may be used as a fermentation substrate. Production of multienzyme preparations containing pectinolytic, cellulolytic and xylanolytic enzymes by the mesophilic fungi Aspergillus niger BTL, Fusarium oxysporum F3, Neurospora crassa DSM 1129 and Penicillium decumbens under solid-state fermentation (SSF) on dry orange peels was enhanced by optimization of initial pH of the culture medium and initial moisture level. Under optimal conditions A. niger BTL was by far the most potent strain in polygalacturonase and pectate lyase, production followed by F. oxysporum F3, N. crassa DSM 1129 and P. decumbens. N. crassa DSM 1129 produced the highest endoglucanase activity and P. decumbens the lowest one. Comparison of xylanase production revealed that A. niger BTL produced the highest activity followed by N. crassa DSM 1129, P. decumbens and F. oxysporum F3. N. crassa DSM 1129 and P. decumbens did not produce any beta-xylosidase activity, while A. niger BTL produced approximately 10 times more beta-xylosidase than F. oxysporum F3. The highest invertase activity was produced by A. niger BTL while the lowest ones by F. oxysporum F3 and P. decumbens. After SSF of the four fungi, under optimal conditions, the fermented substrate was either directly exposed to autohydrolysis or new material was added, and the in situ produced multienzyme systems were successfully used for the partial degradation of orange peels polysaccharides and the liberation of fermentable sugars.

  19. Energy saving processes for nitrogen removal in organic wastewater from food processing industries in Thailand.

    PubMed

    Johansen, N H; Suksawad, N; Balslev, P

    2004-01-01

    Nitrogen removal from organic wastewater is becoming a demand in developed communities. The use of nitrite as intermediate in the treatment of wastewater has been largely ignored, but is actually a relevant energy saving process compared to conventional nitrification/denitrification using nitrate as intermediate. Full-scale results and pilot-scale results using this process are presented. The process needs some additional process considerations and process control to be utilized. Especially under tropical conditions the nitritation process will round easily, and it must be expected that many AS treatment plants in the food industry already produce NO2-N. This uncontrolled nitrogen conversion can be the main cause for sludge bulking problems. It is expected that sludge bulking problems in many cases can be solved just by changing the process control in order to run a more consequent nitritation. Theoretically this process will decrease the oxygen consumption for oxidation by 25% and the use of carbon source for the reduction will be decreased by 40% compared to the conventional process.

  20. Heating hydrocarbon containing formations in a checkerboard pattern staged process

    SciTech Connect

    de Rouffignac, Eric Pierre; Pingo-Almada, Monica M; Miller, David Scott

    2009-06-02

    Method for treating a hydrocarbon containing formation are described herein. Methods may include providing heat to two or more first sections of the formation with one or more first heaters in two or more of the first sections. The provided heat may mobilize first hydrocarbons in two or more of the first sections. At least some of the mobilized first hydrocarbons are produced through production wells located in two or more second sections of the formation. The first sections and the second sections are arranged in a checkerboard pattern. A portion of at least one of the second sections proximate at least one production well is provided some heat from the mobilized first hydrocarbons, but is not conductively heated by heat from the first heaters. Heat may be provided to the second sections with one or more second heaters in the second sections to further heat the second sections.

  1. Heating hydrocarbon containing formations in a line drive staged process

    DOEpatents

    Miller, David Scott

    2009-07-21

    Method for treating a hydrocarbon containing formation are described herein. Methods may include providing heat to a first section of the formation with one or more first heaters in the first section. First hydrocarbons may be heated in the first section such that at least some of the first hydrocarbons are mobilized. At least some of the mobilized first hydrocarbons may be produced through a production well located in a second section of the formation. The second section may be located substantially adjacent to the first section. A portion of the second section may be provided some heat from the mobilized first hydrocarbons, but is not conductively heated by heat from the first heaters. Heat may be provided to the second section with one or more second heaters in the second section to further heat the second section.

  2. Reducing Energy Usage in Residential and Industrial Buildings via the Sealing of Heating and Air Conditioning Ductwork

    NASA Astrophysics Data System (ADS)

    Witriol, Norman; Katz, Myron; McKim, Robert; Erinjeri, Jinson; Saber, Aziz

    2003-03-01

    Many existing residential and industrial heating and cooling systems have leaky ductwork. These leaks result in large energy losses, and thus significantly higher than necessary utility costs. We will discuss the use of extensions of well investigated cost effective sealing methodologies to ductwork, and quantify the energy savings that can be achieved by sealing these leaks.

  3. Modeling conductive heat transfer during high-pressure thawing processes: determination of latent heat as a function of pressure.

    PubMed

    Denys, S; Van Loey, A M; Hendrickx, M E

    2000-01-01

    A numerical heat transfer model for predicting product temperature profiles during high-pressure thawing processes was recently proposed by the authors. In the present work, the predictive capacity of the model was considerably improved by taking into account the pressure dependence of the latent heat of the product that was used (Tylose). The effect of pressure on the latent heat of Tylose was experimentally determined by a series of freezing experiments conducted at different pressure levels. By combining a numerical heat transfer model for freezing processes with a least sum of squares optimization procedure, the corresponding latent heat at each pressure level was estimated, and the obtained pressure relation was incorporated in the original high-pressure thawing model. Excellent agreement with the experimental temperature profiles for both high-pressure freezing and thawing was observed.

  4. Heat Transfer Modeling of an Annular On-Line Spray Water Cooling Process for Electric-Resistance-Welded Steel Pipe.

    PubMed

    Chen, Zejun; Han, Huiquan; Ren, Wei; Huang, Guangjie

    2015-01-01

    On-line spray water cooling (OSWC) of electric-resistance-welded (ERW) steel pipes can replace the conventional off-line heat treatment process and become an important and critical procedure. The OSWC process improves production efficiency, decreases costs, and enhances the mechanical properties of ERW steel pipe, especially the impact properties of the weld joint. In this paper, an annular OSWC process is investigated based on an experimental simulation platform that can obtain precise real-time measurements of the temperature of the pipe, the water pressure and flux, etc. The effects of the modes of annular spray water cooling and related cooling parameters on the mechanical properties of the pipe are investigated. The temperature evolutions of the inner and outer walls of the pipe are measured during the spray water cooling process, and the uniformity of mechanical properties along the circumferential and longitudinal directions is investigated. A heat transfer coefficient model of spray water cooling is developed based on measured temperature data in conjunction with simulation using the finite element method. Industrial tests prove the validity of the heat transfer model of a steel pipe undergoing spray water cooling. The research results can provide a basis for the industrial application of the OSWC process in the production of ERW steel pipes.

  5. Heat Transfer Modeling of an Annular On-Line Spray Water Cooling Process for Electric-Resistance-Welded Steel Pipe

    PubMed Central

    Chen, Zejun; Han, Huiquan; Ren, Wei; Huang, Guangjie

    2015-01-01

    On-line spray water cooling (OSWC) of electric-resistance-welded (ERW) steel pipes can replace the conventional off-line heat treatment process and become an important and critical procedure. The OSWC process improves production efficiency, decreases costs, and enhances the mechanical properties of ERW steel pipe, especially the impact properties of the weld joint. In this paper, an annular OSWC process is investigated based on an experimental simulation platform that can obtain precise real-time measurements of the temperature of the pipe, the water pressure and flux, etc. The effects of the modes of annular spray water cooling and related cooling parameters on the mechanical properties of the pipe are investigated. The temperature evolutions of the inner and outer walls of the pipe are measured during the spray water cooling process, and the uniformity of mechanical properties along the circumferential and longitudinal directions is investigated. A heat transfer coefficient model of spray water cooling is developed based on measured temperature data in conjunction with simulation using the finite element method. Industrial tests prove the validity of the heat transfer model of a steel pipe undergoing spray water cooling. The research results can provide a basis for the industrial application of the OSWC process in the production of ERW steel pipes. PMID:26201073

  6. Welding duplex stainless steels for maximum corrosion resistance in chemical process industry applications

    SciTech Connect

    Gooch, T.G.; Gunn, R.N.

    1994-12-31

    Fabrication of process plant, pipework etc in ferritic-austenitic steels commonly entails fusion welding. The weld thermal cycle can significantly influence material corrosion behavior and hence service performance. The paper reviews the situation, with emphasis on arc welding as most commonly employed by industry. An outline is given of the major metallurgical changes due to welding which take place in the heat affected zone in base steel and in the fused weld metal. The weld thermal cycle experienced alters the ferrite/austenite structure from that in the parent material, and can induce intermetallic precipitation. Nitrogen may also be lost from the weld metal. These changes affect corrosion resistance, and must be controlled to achieve optimum service properties. The consequences of surface oxidation in the weld area and of local residual stresses are also considered, and it is pointed out that resistance to stress corrosion cracking in chloride or sour, H{sub 2}S media is dependent on ferrite/austenite balance. The main factors in formulating a welding procedure are described. Depending on the material composition and joint heat sink, arc energy should be held between minimum and maximum levels to promote adequate austenite formation in the weld area without inducing intermetallic formation. Nitrogen loss should be minimized, and adequate filler should be added: slight overalloying of the consumable is preferred, provided that intermetallic precipitation is avoided.

  7. Coal gasification via the Lurgi process: Topical report: Volume 2, Production of IFG (industrial fuel gas)

    SciTech Connect

    Zahnstecher, L.W.

    1984-12-01

    A Lurgi baseline study was requested by the DOE/GRI Operating Committee of the Joint Coal Gasification Program for the purpose of updating the economics of earlier Lurgi coal gasification plant studies for the production of industrial fuel gas (IFG) based on commercially advanced technologies. The current study incorporates the recent experience with large size Lurgi plants in an effort to improve capital and operating costs of earlier plant designs. The present coal gasification study is based upon a plant producing 73.3 billion Btu (HHV) per day of IFG using the Lurgi dry bottom coal gasification technology. A Western subbituminous coal was designated as the plant feed, obtained from the Rosebud seam at Colstrip, Montana. This study presents the detailed description of an integrated facility which utilizes coal, air, and water to produce 73.3 billion Btu (HHV) per day of industrial fuel gas. The plant consists of coal handling and preparation, seven Lurgi dry bottom gasifiers, acid gas removal, sulfur recovery, phenol and ammonia recovery, as well as necessary support facilities. The plant is a grass roots facility located in the area of Minneapolis, Minnesota. The Lurgi Corporation assisted in this study, under subcontract to Foster Wheeler, by supplying the heat and material balances, flow sheets, utilities, catalysts and chemical requirements, and cost data for Lurgi designed process sections. Details of material supplied by Lurgi Corporation are presented in Appendix A. 39 refs., 33 figs., 50 tabs.

  8. A Largely Unsatisfied Need: Continuing Professional Development for Process and Process Plant Industries. A Summary. FEU/PICKUP Project Report.

    ERIC Educational Resources Information Center

    Geldhart, D.; Brown, A. S.

    This summary report outlines the aims of a project that focused on provision of short courses for technical professionals in the chemical and allied process industry and the process plant industry. Continuing education needs of both companies and individuals, as well as corporate policies and attitudes toward continuing education and constraints…

  9. Interactive software for estimating the efficacy of non-isothermal heat preservation processes.

    PubMed

    Peleg, Micha; Normand, Mark D; Corradini, Maria G

    2008-08-15

    The most commonly used methods to generate microbial inactivation curves are based on the assumptions that microbial mortality follows first order kinetics and that the temperature effect on the 'D value' or exponential rate constant is determined by the log linear model or the Arrhenius equation, respectively. However, many bacterial cells and spores follow the Weibull-Log Logistic (WeLL) model and software to simulate pasteurization and sterilization processes using this model has been available for some years as free downloadable programs written in MS Excel. According to this model, an organism's heat resistance parameters are T(c), a marker of the temperature level where the inactivation accelerates, k, the steepness of the Weibullian rate parameter in the lethal regime where T>T(c) and n, a measure of the semi logarithmic isothermal survival curve's concavity and its direction. Because the traditional first order kinetics is just a special case of the Weibullian model with n=1.0, the software is applicable to both linear and non-linear inactivation. Recently, Wolfram Research Inc., the maker of Mathematica, has made its interactive program Mathematica Player free downloadable software. A user, who need not have a copy of Mathematica, can view and download any of the numerous graphic demonstrations from the Wolfram Demonstrations Project web site, and continuously manipulate their dynamic parameters with sliders on the screen. One set of five such demonstrations allows the user to generate and adjust the temperature profile of heat processes, modify the targeted organism's Weibullian survival parameters and immediately observe the corresponding semi-logarithmic survival curve and the equivalent time at a reference temperature, which can also be manipulated by a slider. This free program enables food microbiologists, technologists and engineers to examine a large number of heat processing options and assess their potential safety implications. It can also serve

  10. End User Functional and Performance Requirements for HTGR Energy Supply to Industrial Processes

    SciTech Connect

    L.E. Demick

    2010-09-01

    This document specifies end user functional and performance requirements to be used in the development of the design of a high temperature gas-cooled reactor (HTGR) based plant supplying energy to industrial processes. These requirements were developed from collaboration with industry and HTGR suppliers and from detailed evaluation of integration of the HTGR technology in industrial processes. The functional and performance requirements specified herein are an effective representation of the industrial sector energy needs and an effective basis for developing a plant design that will serve the broadest range of industrial applications.

  11. Heat pipes. [technology utilization

    NASA Technical Reports Server (NTRS)

    1975-01-01

    The development and use of heat pipes are described, including space requirements and contributions. Controllable heat pipes, and designs for automatically maintaining a selected constant temperature, are discussed which would add to the versatility and usefulness of heat pipes in industrial processing, manufacture of integrated circuits, and in temperature stabilization of electronics.

  12. Advanced latent heat storage media for high-temperature industrial applications

    NASA Astrophysics Data System (ADS)

    Olszewski, M.

    1984-03-01

    Several advanced thermal energy storage (TES) media are being developed for high temperature industrial applications. One of the concepts involves a composite medium consisting of a phase-change carbonate salt supported and immobilized within a submicro sized capillary structure of a particulate ceramic matrix or porous sintered ceramic. Immobilization of the molten salt within the ceramic structure permits operation of the composite pellets, bricks, or other shapes in direct contact with compatible fluids. Energy storage occurs in both sensible and latent forms with the composite providing higher energy storage densities than standard sensible heat storage systems. The second concept centers on the development of a self-encapsulating metallic eutectic. This work focuses on metallic eutectics containing silicon. Starting with a silicon-rich mixture, it is feasible to develop a self-encapsulating pellet by cooling the liquid drops at a controlled rate. A solid of nearly pure silicon will form on the exterior of the pellet leaving a eutectic, phase change media in the interior. The concept are described and information concerning current development activities is presented.

  13. Contribution of heat transfer to turbine blades and vanes for high temperature industrial gas turbines. Part 2: Heat transfer on serpentine flow passage.

    PubMed

    Takeishi, K; Aoki, S

    2001-05-01

    The improvement of the heat transfer coefficient of the 1st row blades in high temperature industrial gas turbines is one of the most important issues to ensure reliable performance of these components and to attain high thermal efficiency of the facility. This paper deals with the contribution of heat transfer to increase the turbine inlet temperature of such gas turbines in order to attain efficient and environmentally benign engines. Following the experiments described in Part 1, a set of trials was conducted to clarify the influence of the blade's rotating motion on the heat transfer coefficient for internal serpentine flow passages with turbulence promoters. Test results are shown and discussed in this second part of the contribution.

  14. 40 CFR Table I-2 to Subpart I - Examples of Fluorinated GHGs and Fluorinated Heat Transfer Fluids Used by the Electronics Industry

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... Fluorinated Heat Transfer Fluids Used by the Electronics Industry I Table I-2 to Subpart I Protection of... REPORTING Electronics Manufacturing Pt. 98, Subpt. I, Table I-2 Table I-2 to Subpart I—Examples of Fluorinated GHGs and Fluorinated Heat Transfer Fluids Used by the Electronics Industry Product...

  15. Recovery Processes of Organic Acids from Fermentation Broths in the Biomass-Based Industry.

    PubMed

    Li, Qian-Zhu; Jiang, Xing-Lin; Feng, Xin-Jun; Wang, Ji-Ming; Sun, Chao; Zhang, Hai-Bo; Xian, Mo; Liu, Hui-Zhou

    2016-01-01

    The new movement towards green chemistry and renewable feedstocks makes microbial production of chemicals more competitive. Among the numerous chemicals, organic acids are more attractive targets for process development efforts in the renewable-based biorefinery industry. However, most of the production costs in microbial processes are higher than that in chemical processes, among which over 60% are generated by separation processes. Therefore, the research of separation and purification processes is important for a promising biorefinery industry. This review highlights the progress of recovery processes in the separation and purification of organic acids, including their advantages and disadvantages, current situation, and future prospects in terms of recovery yields and industrial application.

  16. Potential of biohydrogen production from effluents of citrus processing industry using anaerobic bacteria from sewage sludge.

    PubMed

    Torquato, Lilian D M; Pachiega, Renan; Crespi, Marisa S; Nespeca, Maurílio Gustavo; de Oliveira, José Eduardo; Maintinguer, Sandra I

    2017-01-01

    Citrus crops are among the most abundant crops in the world, which processing is mainly based on juice extraction, generating large amounts of effluents with properties that turn them into potential pollution sources if they are improperly discarded. This study evaluated the potential for bioconversion of effluents from citrus-processing industry (wastewater and vinasse) into hydrogen through the dark fermentation process, by applying anaerobic sewage sludge as inoculum. The inoculum was previously heat treated to eliminate H2-consumers microorganisms and improve its activity. Anaerobic batch reactors were operated in triplicate with increasing proportions (50, 80 and 100%) of each effluent as substrate at 37°C, pH 5.5. Citrus effluents had different effects on inoculum growth and H2 yields, demonstrated by profiles of acetic acid, butyric acid, propionic acid and ethanol, the main by-products generated. It was verified that there was an increase in the production of biogas with the additions of either wastewater (7.3, 33.4 and 85.3mmolL(-1)) or vinasse (8.8, 12.7 and 13.4mmolL(-1)) in substrate. These effluents demonstrated remarkable energetic reuse perspectives: 24.0MJm(-3) and 4.0MJm(-3), respectively. Besides promoting the integrated management and mitigation of anaerobic sludge and effluents from citrus industry, the biohydrogen production may be an alternative for the local energy supply, reducing the operational costs in their own facilities, while enabling a better utilization of the biological potential contained in sewage sludges.

  17. Industrial processing versus home processing of tomato sauce: Effects on phenolics, flavonoids and in vitro bioaccessibility of antioxidants.

    PubMed

    Tomas, Merve; Beekwilder, Jules; Hall, Robert D; Sagdic, Osman; Boyacioglu, Dilek; Capanoglu, Esra

    2017-04-01

    The effect of industrial and home processing, in vitro gastrointestinal digestion, individual phenolic content, and antioxidant capacity of tomato into tomato sauce were investigated. Industrial processing of tomato fruit into sauce had an overall positive effect on the total antioxidant capacity (∼1.2-fold higher) compared to tomato fruit whereas home processing of tomato fruit into sauce led to a decrease in these values. Untargeted LC-QTOF-MS analysis revealed 31 compounds in tomato that changed upon processing, of which 18 could be putatively identified. Naringenin chalcone is only detectable in the fruit, while naringenin is strongly increased in the sauces. Rutin content increased by 36% in the industrial processed sauce whereas decreased by 26% in the home processed sauce when compared to fruit. According to the results of an in vitro gastrointestinal digestion model, industrial processing may lead to enhanced bioaccessibility of antioxidants.

  18. Optimum Reactor Outlet Temperatures for High Temperature Gas-Cooled Reactors Integrated with Industrial Processes

    SciTech Connect

    Lee O. Nelson

    2011-04-01

    This report summarizes the results of a temperature sensitivity study conducted to identify the optimum reactor operating temperatures for producing the heat and hydrogen required for industrial processes associated with the proposed new high temperature gas-cooled reactor. This study assumed that primary steam outputs of the reactor were delivered at 17 MPa and 540°C and the helium coolant was delivered at 7 MPa at 625–925°C. The secondary outputs of were electricity and hydrogen. For the power generation analysis, it was assumed that the power cycle efficiency was 66% of the maximum theoretical efficiency of the Carnot thermodynamic cycle. Hydrogen was generated via the hightemperature steam electrolysis or the steam methane reforming process. The study indicates that optimum or a range of reactor outlet temperatures could be identified to further refine the process evaluations that were developed for high temperature gas-cooled reactor-integrated production of synthetic transportation fuels, ammonia, and ammonia derivatives, oil from unconventional sources, and substitute natural gas from coal.

  19. Heat Transfer Model of Directional Solidification by LMC Process for Superalloy Casting Based on Finite Element Method

    NASA Astrophysics Data System (ADS)

    Cao, Liu; Liao, Dunming; Lu, Yuzhang; Chen, Tao

    2016-09-01

    With the rapid development of the aviation industry, the turbine blade, a critical component of the aeronautical engine, has come to be widely produced by liquid-metal cooling (LMC) process. A temperature- and time-dependent heat transfer coefficient was used to represent the heat convection between the shell and the cooling liquid, and an improved Monte Carlo ray-tracing approach was adopted to handle the boundary of radiation heat transfer. Unstructured mesh was used to fit the irregular shell boundary, and the heat transfer model of directional solidification by LMC process based on finite element method (FEM) was established. The concept of local matrix was here proposed to guarantee computational efficiency. The pouring experiments of directional solidification by LMC process were carried out, then simulation and experimental results were compared here. The accuracy of the heat transfer model was validated by the cooling curves and grain morphology, and the maximum relative error between simulation and experimental cooling curve was 2 pct. The withdrawal rate showed an important influence on the shape of solidification interface, and stray grain is liable to be generated on the bottom of platform at an excessive withdrawal rate.

  20. Fluorescence determination of acrylamide in heat-processed foods.

    PubMed

    Liu, Congcong; Luo, Feng; Chen, Dongmei; Qiu, Bin; Tang, Xinhua; Ke, Huixian; Chen, Xi

    2014-06-01

    A simple and rapid fluorescence method has been developed for the determination of acrylamide in heat-processed food samples. In the determination, acrylamide is degraded through Hofmann reaction to generate vinyl amine, and pyrrolinone is produced when the vinyl amine reacts with fluorescamine, resulting in a strong fluorescence emission at 480 nm. Hofmann reaction is a key step for the fluorescence determination of acrylaminde, and the reaction conditions are investigated and optimized. Under the optimal conditions, the fluorescence intensity increases with the increase of acrylamide concentrations. The linear range between the fluorescence intensity and the square-root of acrylamide concentrations is from 0.05 μg mL(-1) to 20 μg mL(-1) with the correlation coefficient R(2)=0.9935. The detection limit is 0.015 μg mL(-1) and the recovery for food samples is from 66.0% to 110.6%. In comparison with Specification of Entry&Exit Inspection and Quarantine Bureau of The People׳s Republic of China (SN/T 2281-2009), the method showed comparable results and demonstrated the accuracy of the method.

  1. The r-process and neutrino-heated supernova ejecta

    NASA Technical Reports Server (NTRS)

    Woosley, S. E.; Wilson, J. R.; Mathews, G. J.; Hoffman, R. D.; Meyer, B. S.

    1994-01-01

    As a neutron star is formed by the collapse of the iron core of a massive star, its Kelvin-Helmholtz evolution is characterized by the release of gravitational binding energy as neutrinos. The interaction of these neutrinos with heated material above the neutron star generates a hot bubble in an atmosphere that is nearly in hydrostatic equilibrium and heated, after approximately 10 s, to an entropy of S/N(sub AS)k greater than or approximately = 400. The neutron-to-proton ratio for material moving outward through this bubble is set by the balance between neutrino and antineutrino capture on nucleons. Because the electron antineutrino spectrum at this time is hotter than the electron neutrino spectrum, the bubble is neutron-rich (0.38 less than or approximately = Y(sub e) less than or approximately = 0.47). Previous work using a schematic model has shown that these conditions are well suited to the production of heavy elements by the r-process. In this paper we have advanced the numerical modeling of a 20 solar mass 'delayed' supernova explosion to the point that we can follow the detailed evolution of material moving through the bubble at the late times appropiate to r-process nucleosynthesis. The supernova model predicts a final kinetic energy for the ejecta of 1.5 x 10(exp 51) ergs and leaves behind a remnant with a baryon mass of 1.50 solar mass (and a gravitational mass of 1.445 solar mass). We follow the thermodynamic and compositional evolution of 40 trajectories in rho(t), T(t), Y(sub e)(t) for a logarithmic grid of mass elements for the last approximately = 0.03 solar mass to be ejected by the proto-neutron star down to the last less than 10(exp -6) solar mass of material expelled at up to approximately = 18 s after core collapse. We find that an excellent fit to the solar r-process abundance distribution is obtained with no adjustable parameters in the nucleosynthesis calculations. Moreover, the abundances are produced in the quantities required to account

  2. Managing the Industrial Labor Relations Process in Higher Education.

    ERIC Educational Resources Information Center

    Julius, Daniel J., Ed.

    This book contains 25 essays on the subject of industrial relations divided into the following parts: Essays and their authors are as follows: "The Context of Collective Bargaining in American Colleges and Universities" (Kenneth P. Mortimer); "Transformation of the U.S. Collective Bargaining System: The Impact on Higher Education" (James P.…

  3. Process Innovation and Changes in Industrial Energy Use

    ERIC Educational Resources Information Center

    Berg, Charles A.

    1978-01-01

    American industry in the 19th century switched from wood to coal as its primary energy resource. The history of this switch is reviewed, along with the history of preceding similar trends in Europe and later trends in the switch from coal to oil and gas. (Author/MA)

  4. Entrepreneurial Processes in an Emergent Resource Industry Community Embeddedness in Maine's Sea Urchin Industry

    ERIC Educational Resources Information Center

    Lauer, Sean

    2005-01-01

    The impact of economic changes on communities is not a new subject for rural sociology. However, a growing literature examines the impact of communal relations on economic action and organization. This paper contributes to this literature with an examination of entrepreneurship in an emergent resource industry ? the northwest Atlantic sea urchin…

  5. On boundary condition in heat-exchange processes

    NASA Astrophysics Data System (ADS)

    Stolyarov, E. P.

    2016-10-01

    This paper describes the numerical study of heat-exchange of solid body with high-temperature external flow. As follows from the Newton's boundary condition, connecting a heat-flux density with temperature difference between the flow and a body, the heat-exchange coefficient is physically equivalent to the body-surface-normal component of the entropy flux from external flow at equilibrium flow regime. The method of determination of the heat-exchange characteristics using the time-history temperature measurements by a thin-film thermocouple sensor is described. As it is shown from the numerical analysis, the asymptotic value of the heat-exchange coefficient that corresponded to equilibrium regime of external flow exists. Implementation time of this value, i.e. relaxation time, may be of some characteristic time scales of the sensor measuring layer.

  6. Fast engineering optimization: A novel highly effective control parameterization approach for industrial dynamic processes.

    PubMed

    Liu, Ping; Li, Guodong; Liu, Xinggao

    2015-09-01

    Control vector parameterization (CVP) is an important approach of the engineering optimization for the industrial dynamic processes. However, its major defect, the low optimization efficiency caused by calculating the relevant differential equations in the generated nonlinear programming (NLP) problem repeatedly, limits its wide application in the engineering optimization for the industrial dynamic processes. A novel highly effective control parameterization approach, fast-CVP, is first proposed to improve the optimization efficiency for industrial dynamic processes, where the costate gradient formulae is employed and a fast approximate scheme is presented to solve the differential equations in dynamic process simulation. Three well-known engineering optimization benchmark problems of the industrial dynamic processes are demonstrated as illustration. The research results show that the proposed fast approach achieves a fine performance that at least 90% of the computation time can be saved in contrast to the traditional CVP method, which reveals the effectiveness of the proposed fast engineering optimization approach for the industrial dynamic processes.

  7. Meat-, fish-, and poultry-processing wastes. [Industrial wastes

    SciTech Connect

    Litchfield, J.H.

    1982-06-01

    A review of the literature dealing with the effectiveness of various waste processing methods for meat-, fish,-, and poultry-processing wastes is presented. Activated sludge processes, anaerobic digestion, filtration, screening, oxidation ponds, and aerobic digestion are discussed.

  8. Thermodynamic properties of pulverized coal during rapid heating devolatilization processes

    SciTech Connect

    Proscia, W.M.; Freihaut, J.D.; Rastogi, S.; Klinzing, G.E.

    1994-07-01

    The thermodynamic properties of coal under conditions of rapid heating have been determined using a combination of UTRC facilities including a proprietary rapid heating rate differential thermal analyzer (RHR-DTA), a microbomb calorimeter (MBC), an entrained flow reactor (EFR), an elemental analyzer (EA), and a FT-IR. The total heat of devolatilization, was measured for a HVA bituminous coal (PSOC 1451D, Pittsburgh No. 8) and a LV bituminous coal (PSOC 1516D, Lower Kittaning). For the HVA coal, the contributions of each of the following components to the overall heat of devolatilization were measured: the specific heat of coal/char during devolatilization, the heat of thermal decomposition of the coal, the specific heat capacity of tars, and the heat of vaporization of tars. Morphological characterization of coal and char samples was performed at the University of Pittsburgh using a PC-based image analysis system, BET apparatus, helium pcynometer, and mercury porosimeter. The bulk density, true density, CO{sub 2} surface area, pore volume distribution, and particle size distribution as a function of extent of reaction are reported for both the HVA and LV coal. Analyses of the data were performed to obtain the fractal dimension of the particles as well as estimates for the external surface area. The morphological data together with the thermodynamic data obtained in this investigation provides a complete database for a set of common, well characterized coal and char samples. This database can be used to improve the prediction of particle temperatures in coal devolatilization models. Such models are used both to obtain kinetic rates from fundamental studies and in predicting furnace performance with comprehensive coal combustion codes. Recommendations for heat capacity functions and heats of devolatilization for the HVA and LV coals are given. Results of sample particle temperature calculations using the recommended thermodynamic properties are provided.

  9. Influence of storage and heating on protein glycation levels of processed lactose-free and regular bovine milk products.

    PubMed

    Milkovska-Stamenova, Sanja; Hoffmann, Ralf

    2017-04-15

    Thermal treatment preserves the microbiological safety of milk, but also induces Maillard reactions modifying for example proteins. The purpose of this study was evaluating the influence of consumer behaviors (storage and heating) on protein glycation degrees in bovine milk products. Lactosylation and hexosylation sites were identified in ultra-high temperature (UHT), lactose-free pasteurized, and lactose-free UHT milk (ULF) and infant formula (IF) using tandem mass spectrometry (electron transfer dissociation). Overall, 303 lactosylated and 199 hexosylated peptides were identified corresponding to 170 lactosylation (31 proteins) and 117 hexosylation sites (25 proteins). In quantitative terms, storage increased lactosylation up to fourfold in UHT and IF and hexosylation up to elevenfold in ULF and threefold in IF. These levels increased additionally twofold when the stored samples were heated (40°C). In conclusion, storage and heating appear to influence protein glycation levels in milk at similar or even higher degrees than industrial processing.

  10. Characterization of aerobic spore-forming bacteria associated with industrial dairy processing environments and product spoilage.

    PubMed

    Lücking, Genia; Stoeckel, Marina; Atamer, Zeynep; Hinrichs, Jörg; Ehling-Schulz, Monika

    2013-09-02

    Due to changes in the design of industrial food processing and increasing international trade, highly thermoresistant spore-forming bacteria are an emerging problem in food production. Minimally processed foods and products with extended shelf life, such as milk products, are at special risk for contamination and subsequent product damages, but information about origin and food quality related properties of highly heat-resistant spore-formers is still limited. Therefore, the aim of this study was to determine the biodiversity, heat resistance, and food quality and safety affecting characteristics of aerobic spore-formers in the dairy sector. Thus, a comprehensive panel of strains (n=467), which originated from dairy processing environments, raw materials and processed foods, was compiled. The set included isolates associated with recent food spoilage cases and product damages as well as isolates not linked to product spoilage. Identification of the isolates by means of Fourier-transform infrared spectroscopy and molecular methods revealed a large biodiversity of spore-formers, especially among the spoilage associated isolates. These could be assigned to 43 species, representing 11 genera, with Bacillus cereus s.l. and Bacillus licheniformis being predominant. A screening for isolates forming thermoresistant spores (TRS, surviving 100°C, 20 min) showed that about one third of the tested spore-formers was heat-resistant, with Bacillus subtilis and Geobacillus stearothermophilus being the prevalent species. Strains producing highly thermoresistant spores (HTRS, surviving 125°C, 30 min) were found among mesophilic as well as among thermophilic species. B. subtilis and Bacillus amyloliquefaciens were dominating the group of mesophilic HTRS, while Bacillus smithii and Geobacillus pallidus were dominating the group of thermophilic HTRS. Analysis of spoilage-related enzymes of the TRS isolates showed that mesophilic strains, belonging to the B. subtilis and B. cereus

  11. Common industrial processes and occupational irritants and allergens--an update.

    PubMed

    Goh, C L

    1994-09-01

    This paper reviews the recent development of the industrial processes in the construction, electronics and metal industries which are the predominant industries in developing countries. Common occupational irritants and allergens are presented. The information is essential for occupational dermatologists and physicians managing patients with occupational skin diseases. In the construction industry, the prefabrication construction methods are now widely used. The commonest irritant is cement and the allergens are chromate, rubber chemicals and epoxy resins. In the electronics industry, the commonest irritants include soldering flux, solvent and fibreglass, and allergens include resins and metals, rubber chemicals and amines and colophony. Cutting fluid is the commonest occupational irritant in the metal industry. Biocides and metals in The electro-discharge machining process now widely used in the metal industry for precision engineering uses the electrodischarge machining fluids (EDM fluids) which are a strong skin irritant. Preventive measures including health education are most effective against occupational dermatitis.

  12. 76 FR 4360 - Guidance for Industry on Process Validation: General Principles and Practices; Availability

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-25

    ... the pharmaceutical industry on the elements of process validation for the manufacture of human and animal drug and biological products, including active pharmaceutical ingredients (APIs). The guidance is... pharmaceutical industry on the elements of process validation for the manufacture of human and animal drug...

  13. Manufacturing process applications team (MATeam). [NASA/industry relations

    NASA Technical Reports Server (NTRS)

    Bangs, E. R.

    1978-01-01

    Forty additional statements were added to the list of 150 problem/opportunity statements identifying possibilities for transfer of NASA technology to various manufacturing industries. Selected statements that are considered to have a high potential for transfer in the 1978 program year are presented in the form of goals and milestones. The transfer of a flux used in the stud welding of aluminum is reported. Candidate RTOP programs are identified.

  14. Waste Heat Recovery. Technology and Opportunities in U.S. Industry

    SciTech Connect

    Johnson, Ilona; Choate, William T.; Davidson, Amber

    2008-03-01

    This study was initiated in order to evaluate RD&D needs for improving waste heat recovery technologies. A bottomup approach is used to evaluate waste heat quantity, quality, recovery practices, and technology barriers in some of the largest energyconsuming units in U.S. manufacturing. The results from this investigation serve as a basis for understanding the state of waste heat recovery and providing recommendations for RD&D to advance waste heat recovery technologies.

  15. Remote detection of carbon monoxide by FTIR for simulating field detection in industrial process

    NASA Astrophysics Data System (ADS)

    Gao, Qiankun; Liu, Wenqing; Zhang, Yujun; Gao, Mingguang; Xu, Liang; Li, Xiangxian; Jin, Ling

    2016-10-01

    In order to monitor carbon monoxide in industrial production, we developed a passive gas radiation measurement system based on Fourier transform infrared spectroscopy and carried out infrared radiation measurement experiment of carbon monoxide detection in simulated industrial production environment by this system. The principle, condition, device and data processing method of the experiment are introduced in this paper. In order to solve the problem of light path jitter in the actual industrial field, we simulated the noise in the industrial environment. We combine the advantages of MATHEMATICA software in the aspects of graph processing and symbolic computation to data processing to improve the signal noise ratio and noise suppression. Based on the HITRAN database, the nonlinear least square fitting method was used to calculate the concentration of the CO spectra before and after the data processing. By comparing the calculated concentration, the data processed by MATHEMATICA is reliable and necessary in the industrial production environment.

  16. Final Report, Materials for Industrial Heat Recovery Systems, Tasks 3 and 4 Materials for Heat Recovery in Recovery Boilers

    SciTech Connect

    Keiser, James R.; Kish, Joseph R.; Singh, Preet M.; Sarma, Gorti B.; Yuan, Jerry; Gorog, J. Peter; Frederick, Laurie A.; Jette, Francois R.; Meisner, Roberta A.; Singbeil, Douglas L.

    2007-12-31

    The DOE-funded project on materials for industrial heat recovery systems included four research tasks: materials for aluminum melting furnace recuperator tubes, materials and operational changes to prevent cracking and corrosion of the co-extruded tubes that form primary air ports in black liquor recovery boilers, the cause of and means to prevent corrosion of carbon steel tubes in the mid-furnace area of recovery boilers, and materials and operational changes to prevent corrosion and cracking of recovery boiler superheater tubes. Results from studies on the latter two topics are given in this report while separate reports on results for the first two tasks have already been published. Accelerated, localized corrosion has been observed in the mid-furnace area of kraft recovery boilers. This corrosion of the carbon steel waterwall tubes is typically observed in the vicinity of the upper level of air ports where the stainless clad co-extruded wall tubes used in the lower portion of the boiler are welded to the carbon steel tubes that extend from this transition point or “cut line” to the top of the boiler. Corrosion patterns generally vary from one boiler to another depending on boiler design and operating parameters, but the corrosion is almost always found within a few meters of the cut line and often much closer than that. This localized corrosion results in tube wall thinning that can reach the level where the integrity of the tube is at risk. Collection and analysis of gas samples from various areas near the waterwall surface showed reducing and sulfidizing gases were present in the areas where corrosion was accelerated. However, collection of samples from the same areas at intervals over a two year period showed the gaseous environment in the mid-furnace section can cycle between oxidizing and reducing conditions. These fluctuations are thought to be due to gas flow instabilities and they result in an unstable or a less protective scale on the carbon steel

  17. Modelling of heat and mass transfer processes in neonatology.

    PubMed

    Ginalski, Maciej K; Nowak, Andrzej J; Wrobel, Luiz C

    2008-09-01

    This paper reviews some of our recent applications of computational fluid dynamics (CFD) to model heat and mass transfer problems in neonatology and investigates the major heat and mass transfer mechanisms taking place in medical devices such as incubators and oxygen hoods. This includes novel mathematical developments giving rise to a supplementary model, entitled infant heat balance module, which has been fully integrated with the CFD solver and its graphical interface. The numerical simulations are validated through comparison tests with experimental results from the medical literature. It is shown that CFD simulations are very flexible tools that can take into account all modes of heat transfer in assisting neonatal care and the improved design of medical devices.

  18. In situ conversion process utilizing a closed loop heating system

    DOEpatents

    Sandberg, Chester Ledlie; Fowler, Thomas David; Vinegar, Harold J.; Schoeber, Willen Jan Antoon Henri

    2009-08-18

    An in situ conversion system for producing hydrocarbons from a subsurface formation is described. The system includes a plurality of u-shaped wellbores in the formation. Piping is positioned in at least two of the u-shaped wellbores. A fluid circulation system is coupled to the piping. The fluid circulation system is configured to circulate hot heat transfer fluid through at least a portion of the piping to form at least one heated portion of the formation. An electrical power supply is configured to provide electrical current to at least a portion of the piping located below an overburden in the formation to resistively heat at least a portion of the piping. Heat transfers from the piping to the formation.

  19. Geothermal potential for commercial and industrial direct heat applications in Salida, Colorado. Final report

    SciTech Connect

    Coe, B.A.; Dick, J.D.; Galloway, M.J.; Gross, J.T.; Meyer, R.T.; Raskin, R.; Zocholl, J.R.

    1982-10-01

    The Salida Geothermal Prospect (Poncha Hot Springs) was evaluated for industrial and commercial direct heat applications at Salida, Colorado, which is located approximately five miles east of Poncha Hot Springs. Chaffee Geothermal, Ltd., holds the geothermal leases on the prospect and the right-of-way for the main pipeline to Salida. The Poncha Hot Springs are located at the intersection of two major structural trends, immediately between the Upper Arkansas graben and the Sangre de Cristo uplift. Prominent east-west faulting occurs at the actual location of the hot springs. Preliminary exploration indicates that 1600 gpm of geothermal fluid as hot as 250/sup 0/F is likely to be found at around 1500 feet in depth. The prospective existing endusers were estimated to require 5.02 x 10/sup 10/ Btu per year, but the total annual amount of geothermal energy available for existing and future endusers is 28.14 x 10/sup 10/ Btu. The engineering design for the study assumed that the 1600 gpm would be fully utilized. Some users would be cascaded and the spent fluid would be cooled and discharged to nearby rivers. The economic analysis assumes that two separate businesses, the energy producer and the energy distributor, are participants in the geothermal project. The producer would be an existing limited partnership, with Chaffee Geothermal, Ltd. as one of the partners; the distributor would be a new Colorado corporation without additional income sources. Economic evaluations were performed in full for four cases: the Base Case and three alternate scenarios. Alternate 1 assumes a three-year delay in realizing full production relative to the Base Case; Alternate 2 assumes that the geothermal reservoir is of a higher quality than is assumed for the Base Case; and Alternate 3 assumes a lower quality reservoir. 11 refs., 34 figs., 40 tabs.

  20. Heat exchange apparatus and process for rotary kilns

    SciTech Connect

    De Beus, A.J.

    1987-06-30

    This patent describes a heat exchange apparatus for use in a rotary kiln, the heat exchange apparatus comprising: refractory means for transferring heat from an upper heated portion of a rotary kiln above a bed disposed in a lower portion to within the bed as the rotary kiln is rotated. The refractory means comprises: tubular refractory members; means for attaching the refractory means in a spaced apart relationship with an interior wall of the rotary kiln in order to cause the refractory means to pass through the bed with a portion of the bed passing under the refractory means. A portion of the bed passes over the refractory means in order to enhance heat transfer as the rotary kiln is rotated. The means for attaching the refractory means comprises rods supported by stanchions and tubular refractory member disposed on the rods; the means for attaching the refractory means and the refractory means is configured and operative for stirring the bed as the refractory means pass through the bed without significant lifting of the bed to the heated upper portions of the rotary kiln as the rotary kiln is rotated; and compressible refractory spacer means disposed between each tubular refractory member for accommodating heat expansion and compressible refractory sleeve means dispersed between the rods and the tubular refractory members for accommodating heat expansion of the rods. Compressible refractory sleeve means and tubular refractory member sized so that the tubular refractory members are tightly held against the tubular refractory spacer means when the rotary kiln is at operating temperatures in order to inhibit fracture of the tubular refractory member as they pass through the bed.

  1. Identification of existing waste heat recovery and process improvement technologies

    SciTech Connect

    Watts, R.L.; Dodge, R.E.; Smith, S.A.; Ames, K.R.

    1984-03-01

    General information is provided on waste heat recovery opportunities. The currently available equipment for high- and low-temperature applications are described. Other equipment related to wasteheat recovery equipment such as components, instruments and controls, and cleaning equipment is discussed briefly. A description of the microcomputer data base is included. Suppliers of waste heat equipment are mentioned throughout the report, with specific contacts, addresses, and telephone numbers provided in an Appendix.

  2. Applications of Combustion Research on the International Space Station to Industrial Processes on Earth

    NASA Astrophysics Data System (ADS)

    Schowengerdt, F.

    2002-01-01

    -reaching. They include such technologies as catalyst supports, high-temperature insulation and filters, bone replacement materials, new fire suppression systems for buildings, ships and aircraft; industrial process heating, and low- cost non-oxide ceramic powders. These and other applications will be surveyed at the conference.

  3. Development of A New Class of Fe-3Cr-W(V)Ferritic Steels for Industrial Process Applications

    SciTech Connect

    Sikka, V.J.; Jawad, M.H.

    2005-06-15

    The project, 'Development of a New Class of Fe-Cr-W(V) Ferritic Steels for Industrial Process Applications', was a Cooperative Research and Development Agreement (CRADA) between Oak Ridge National Laboratory (ORNL) and Nooter Corporation. This project dealt with improving the materials performance and fabrication for the hydrotreating reactor vessels, heat recovery systems, and other components for the petroleum and chemical industries. The petroleum and chemical industries use reactor vessels that can approach the ship weights of approximately 300 tons with vessel wall thicknesses of 3 to 8 in. These vessels are typically fabricated from Fe-Cr-Mo steels with chromium ranging from 1.25 to 12% and molybdenum from 1 to 2%. Steels in this composition have great advantages of high thermal conductivity, low thermal expansion, low cost, and properties obtainable by heat treatment. With all of the advantages of Fe-Cr-Mo steels, several issues are faced in design and fabrication of vessels and related components. These issues include the following: (1) low strength properties of current alloys require thicker sections; (2) increased thickness causes heat-treatment issues related to nonuniformity across the thickness and thus not achieving the optimum properties; (3) fracture toughness (ductile-to-brittle transition ) is a critical safety issue for these vessels, and it is affected in thick sections due to nonuniformity of microstructure; (4) PWHT needed after welding and makes fabrication more time-consuming with increased cost; and (5) PWHT needed after welding also limits any modifications of the large vessels in service. The goal of this project was to reduce the weight of large-pressure vessel components (ranging from 100 to 300 tons) by approximately 25% and reduce fabrication cost and improve in-service modification feasibility through development of Fe-3Cr-W(V) steels with combination of nearly a 50% higher strength, a lower DBTT and a higher upper-shelf energy

  4. Fundamentals of Alloy Solidification Applied to Industrial Processes

    NASA Technical Reports Server (NTRS)

    1984-01-01

    Solidification processes and phenomena, segregation, porosity, gravity effects, fluid flow, undercooling, as well as processing of materials in the microgravity environment of space, now available on space shuttle flights were discussed.

  5. Industrial wastes: meat, fish and poultry processing wastes

    SciTech Connect

    Litchfield, J.H.

    1980-06-01

    This article is a review of meat, fish and poultry processing wastes. Reviews on slaughterhouse and packinghouse wastewater treatment methods were mentioned together with processes for protein recovery from wastewater and wastewater treatment sludges.

  6. Real World of Industrial Chemistry: The SHOP Process: An Example of Industrial Creativity.

    ERIC Educational Resources Information Center

    Reuben, Bryan; Wittcoff, Harold

    1988-01-01

    Discusses the Shell Higher Olefins Process (SHOP) in the manufacture of primary C11-C15 fatty alcohols. Offers examples and explanations of the four-step process. Gives uses for reaction products. (ML)

  7. Barriers to solar process heat projects: Fifteen highly promising (but cancelled) projects

    SciTech Connect

    Carwile, C; Hewett, R

    1994-10-01

    We analyzed technical, economic, and institutional barriers encountered by the solar industry in penetrating the market of solar thermal systems as applied in industry, commerce, and government. The barriers discussed are not theoretical or developed by conducting marketing research surveys of potential users. Rather, they are barriers that precluded implementing actual solar projects for 15 ``highly promising`` prospective users. The efforts to determine their technical and economic feasibility were funded by the US Department of Energy (DOE) Solar Process Heat (SPH) program. Each year, the SPH program conducts a prefeasibility studies activity -- an engineering assessment of the technical and economic feasibility of a solar system for a specific application for a specific end-user. These studies also assess institutional issues that impact the feasibility of the proposed project and develop an action plan for the project`s implementation. In FY 1991 and FY 1992, the program funded a total of 11 studies in which solar projects were investigated for 21 potential users. Of these 21 potential users, only three have made firm commitments to acquire solar systems, yielding a 14% success rate (decisions by three other companies are still pending). The low success rate is disappointing because the solar companies had complete freedom to select ``highly promising`` potential users. We therefore evaluated the reasons for the low success rate and the implications for market penetration.

  8. Shortened processing time technique for color industrial radiography

    NASA Technical Reports Server (NTRS)

    Lapinski, N. P.

    1969-01-01

    Improved processing method reduces time required to generate a color radiograph. Prior to, or after exposure to penetrating radiation, the emulsion side of the film is flashed to a colored light which produces the hue changes in the processed radiograph. Agitation of the film during processing assures uniformity of results.

  9. Potential for cogeneration of heat and electricity in California industry, phase 1

    NASA Technical Reports Server (NTRS)

    Davis, H. S.; Gurfield, R. M.; Moretti, V. C.; Slonski, M. L.

    1978-01-01

    Information collected during an industrial survey of 12 selected plants was organized into four categories: technical, economic, environmental, and institutional. The technical aspects of industrial cogeneration are examined on a site-specific basis. The site-specific economics, environmental constraints, and institutional barriers that impact industrial cogeneration will be further investigated.

  10. Developing catalysts and catalytic processes with industrial relevance.

    PubMed

    Blaser, Hans-Ulrich

    2010-01-01

    The catalysis group of Solvias has its roots in the Central Research Laboratories of Ciba-Geigy. Since the early eighties its research has been focused on three areas of catalytic technology: heterogeneous hydrogenation, coupling catalysis, and enantioselective hydrogenation. Today, these are still the catalytic methods with the greatest industrial potential. In this overview a short description will be given how these methods have been developed further since the spin-off of Solvias in 1999. It will be discussed which strategies were successful and what the most important results have been in the first decade of Solvias.

  11. Cogeneration handbook for the chemical process industries. [Contains glossary

    SciTech Connect

    Fassbender, A.G.; Fassbender, L.L.; Garrett-Price, B.A.; Moore, N.L.; Eakin, D.E.; Gorges, H.A.

    1984-03-01

    The desision of whether to cogenerate involves several considerations, including technical, economic, environmental, legal, and regulatory issues. Each of these issues is addressed separately in this handbook. In addition, a chapter is included on preparing a three-phase work statement, which is needed to guide the design of a cogeneration system. In addition, an annotated bibliography and a glossary of terminology are provided. Appendix A provides an energy-use profile of the chemical industry. Appendices B through O provide specific information that will be called out in subsequent chapters.

  12. Multiphase problems related to safety studies in the process industries

    NASA Astrophysics Data System (ADS)

    Baron, R. Grollier

    Safety risk and analysis, particularly in the petrochemical industry, are discussed. Multiphase flow problems resulting from loss of confinement are described: rupture of long pipes used for transporting liquefied gas; rupture of short pipes and branch connections in an installation; rupture of a container holding liquefied gas or another liquid at a temperature higher than its normal boiling temperature; and rupture of a container holding gas in the supercritical state. Operation of valves and rupture disks during reaction runaway; and artificial dispersion of gas layers are considered.

  13. Photovoltaic industry process from 1980 to mid 1986

    SciTech Connect

    Watts, R.L.; Smith, S.A.

    1986-08-01

    The objective of this report is to describe PV insustry developments in 1985 and present forecasts for 1986. Information is presented on a regional basis (United States, Europe, Japan, other) to avoid disclosing company confidential data. Information was gleaned from several sources, including a review of technical literature and direct contacts with many PV manufacturers. prior to publishing the regional totals, all numbers were compared with those from other sources published in the United States and those supplied by Japanese industry through their solar energy organization.

  14. Measurement of Heat Flux and Heat Transfer Coefficient Due to Spray Application for the Die Casting Process

    SciTech Connect

    Sabau, Adrian S

    2007-01-01

    Lubricant spray application experiments were conducted for the die casting process. The heat flux was measured in situ using a differential thermopile sensor for three application techniques. First, the lubricant was applied under a constant flowrate while the nozzle was held in the same position. Second, the lubricant was applied in a pulsed, static manner, in which the nozzle was held over the same surface while it was turned on and off several times. Third, the lubricant was applied in a sweeping manner, in which the nozzle was moved along the die surface while it was held open. The experiments were conducted at several die temperatures and at sweep speeds of 20, 23, and 68 cm/s. The heat flux data, which were obtained with a sensor that was located in the centre of the test plate, were presented and discussed. The sensor can be used to evaluate lubricants, monitor the consistency of die lubrication process, and obtain useful process data, such as surface temperature, heat flux, and heat transfer coefficients. The heat removed from the die surface during lubricant application is necessary for (a) designing the cooling channels in the die, i.e. their size and placement, and (b) performing accurate numerical simulations of the die casting process.

  15. Proceedings of waste stream minimization and utilization innovative concepts: An experimental technology exchange. Volume 2, Industrial liquid waste processing, industrial gaseous waste processing

    SciTech Connect

    Lee, V.E.; Watts, R.L.

    1993-04-01

    This two-volume proceedings summarize the results of fifteen innovations that were funded through the US Department of Energy`s Innovative Concept Program. The fifteen innovations were presented at the sixth Innovative Concepts Fair, held in Austin, Texas, on April 22--23, 1993. The concepts in this year`s fair address innovations that can substantially reduce or use waste streams. Each paper describes the need for the proposed concept, the concept being proposed, and the concept`s economics and market potential, key experimental results, and future development needs. The papers are divided into two volumes: Volume 1 addresses innovations for industrial solid waste processing and municipal waste reduction/recycling, and Volume 2 addresses industrial liquid waste processing and industrial gaseous waste processing. Individual reports are indexed separately.

  16. Measurement of heat pump processes induced by laser radiation

    NASA Technical Reports Server (NTRS)

    Garbuny, M.; Henningsen, T.

    1983-01-01

    A series of experiments was performed in which a suitably tuned CO2 laser, frequency doubled by a Tl3AsSe37 crystal, was brought into resonance with a P-line or two R-lines in the fundamental vibration spectrum of CO. Cooling or heating produced by absorption in CO was measured in a gas-thermometer arrangement. P-line cooling and R-line heating could be demonstrated, measured, and compared. The experiments were continued with CO mixed with N2 added in partial pressures from 9 to 200 Torr. It was found that an efficient collisional resonance energy transfer from CO to N2 existed which increased the cooling effects by one to two orders of magnitude over those in pure CO. Temperature reductions in the order of tens of degrees Kelvin were obtained by a single pulse in the core of the irradiated volume. These measurements followed predicted values rather closely, and it is expected that increase of pulse energies and durations will enhance the heat pump effects. The experiments confirm the feasibility of quasi-isentropic engines which convert laser power into work without the need for heat rejection. Of more immediate potential interest is the possibility of remotely powered heat pumps for cryogenic use, such applications are discussed to the extent possible at the present stage.

  17. Use of adsorption process to remove organic mercury thimerosal from industrial process wastewater.

    PubMed

    Velicu, Magdalena; Fu, Hongxiang; Suri, Rominder P S; Woods, Kevin

    2007-09-30

    Carbon adsorption process is tested for removal of high concentration of organic mercury (thimerosal) from industrial process wastewater, in batch and continuously flow through column systems. The organic mercury concentration in the process wastewater is about 1123 mg/L due to the thimerosal compound. Four commercially available adsorbents are tested for mercury removal and they are: Calgon F-400 granular activated carbon (GAC), CB II GAC, Mersorb GAC and an ion-exchange resin Amberlite GT73. The adsorption capacity of each adsorbent is described by the Freundlich isotherm model at pH 3.0, 9.5 and 11.0 in batch isotherm experiments. Acidic pH was favorable for thimerosal adsorption onto the GACs. Columns-in-series experiments are conducted with 30-180 min empty bed contact times (EBCTs). Mercury breakthrough of 30 mg/L occurred after about 47 h (96 Bed Volume Fed (BVF)) of operation, and 97 h (197 BVF) with 120 min EBCT and 180 min EBCT, respectively. Most of the mercury removal is attributed to the 1st adsorbent column. Increase in contact time by additional adsorbent columns did not lower the effluent mercury concentration below 30 mg/L. However, at a lower influent wastewater pH 3, the mercury effluent concentration decreased to less than 7 mg/L for up to 90 h of column operation (183 BVF).

  18. Waste Heat to Power Market Assessment

    SciTech Connect

    Elson, Amelia; Tidball, Rick; Hampson, Anne

    2015-03-01

    Waste heat to power (WHP) is the process of capturing heat discarded by an existing process and using that heat to generate electricity. In the industrial sector, waste heat streams are generated by kilns, furnaces, ovens, turbines, engines, and other equipment. In addition to processes at industrial plants, waste heat streams suitable for WHP are generated at field locations, including landfills, compressor stations, and mining sites. Waste heat streams are also produced in the residential and commercial sectors, but compared to industrial sites these waste heat streams typically have lower temperatures and much lower volumetric flow rates. The economic feasibility for WHP declines as the temperature and flow rate decline, and most WHP technologies are therefore applied in industrial markets where waste heat stream characteristics are more favorable. This report provides an assessment of the potential market for WHP in the industrial sector in the United States.

  19. The development of a fluidized bed process for the heat treatment of aluminum alloys

    NASA Astrophysics Data System (ADS)

    Keist, Jay

    2005-04-01

    Heat treating of aluminum alloys is often necessary to achieve the mechanical properties required for a part. With conventional furnaces, though, the heat-treating process requires several hours and manufacturers have traditionally utilized off-line, batch heat-treating operations. The long cycle times required for heat treating with conventional systems go contrary to lean manufacturing where the goal is to reduce the time a part spends in the factory. The fluidized bed technology offers rapid heating rates and excellent temperature control that allows one to significantly reduce the time required for heat treating by an order of magnitude. Technomics developed a fluidized bed conveying system that allows the manufacturer to bring the heat-treating system in-line with the casting or forging operation, obtaining a true lean manufacturing process.

  20. New geothermal heat extraction process to deliver clean power generation

    ScienceCinema

    Pete McGrail

    2016-07-12

    A new method for capturing significantly more heat from low-temperature geothermal resources holds promise for generating virtually pollution-free electrical energy. Scientists at the Department of Energys Pacific Northwest National Laboratory will determine if their innovative approach can safely and economically extract and convert heat from vast untapped geothermal resources. The goal is to enable power generation from low-temperature geothermal resources at an economical cost. In addition to being a clean energy source without any greenhouse gas emissions, geothermal is also a steady and dependable source of power.